2006 TOC_copy 101848 Catalog

107990-Catalog 107990-Catalog 107990-Catalog 781810 Batch7 unilog cesco-content

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MASTER INDEX
A MECHANICAL
.......
Connectors secured by nuts, bolts or allen head devices .......
............
COMPRESSION
B SMALL
...................
Connectors secured by indent or circumferential crimps .............
AND LARGE COMPRESSION
C MEDIUM
......
..........
Connectors secured by indent or circumferential crimps ........
D GROUNDING
Irreversable Compression Grounding System and Mechanical Grounding ....
......... ....
E OVERHEAD
Power distribution connectors both Mechanical and Compression used on pole applications ..................
F WEJTAP™
Power actuated connection systems ..........
...
.............
G SUBSTATION
Power distribution connectors for tube cable and bus applications ...
... ...
WELDMENTS
H ALUMINUM
Extra High Voltage devices ...............................................
..............
UNDERGROUND
I NETWORK
...........................
Power distribution connectors for underground applications ...
UNDERGROUND
J URD
Power distribution connectors for underground applications ........
......................
TIES
K CABLE
UNIRAP™ cable ties .........................
...........................
L HARDWARE
Nuts, Bolts and Washers of various metals ............
...........
..................
M ACCESSORIES
.................................................
Oxide Inhibitors Markers and Terminal Blocks
N TOOLING
...
Hand-Held, Mechanical Hydraulic and Pneumatic ........
............
O REFERENCES
Dies, Connectors Charts and General Information ................................................

MASTER INDEX
........................... A
................
.........................
............... B
..................................................................................... C
.............
.................... D
................... .......
....
....... E
..........
.................
....
..................................................................................... F
..................................................................................... G
..................................................................................... H
.......
................................................................... I
..................................................................................... J
..................................................................................... K
................................ ............................................... L
............................................. M
...............................
.........
......................
......................... N
..................................................................................... O
...............................................

BURNDY
Mechanical
TABLE OF CONTENTS
Types KS, KS-3 & SC. . . A-4

Types VA, VVA . . . . . . . A-21

Type BIPC . . . . . . . . . . A-36

Type KSU . . . . . . . . . . . . A-5

Type HFB-P1 . . . . . . . . A-22

SPEC-BLOK . . . . A-37, A-38

Type KSA . . . . . . . . . . . . A-6

Type HFB-N . . . . . . . . . A-23

SPEC-BLOK
PLATFORMS . . . . . . . A-39

Types KVS, KVSU . . . . . A-7

Types KA-U, KKA-U . . . A-24

Types KVSW, KVS-A . . . A-8

Type K2A-U . . . . . . . . . A-25

Type QPX . . . . . . . . . . . . A-9

Types K3A-U, KK3A-U
. . . . . . . . . . . . . . A-26, A-27

Type QPX-Y . . . . . . . . . A-10

Types 1300A, 1350A,
1500A . . . A-41, A-42, A-43
Types BDA, BDB,
BDC . . . . . . . . . A-44, A-45,
A-46, A-47, A-48

Type KPA . . . . . . . . . . . A-11

Types K4A-U, KK4A,
K11A-U, K21A, K22A . A-28

Types BIT, BISR . . . . . . A-49

Type KPA-UP . . . . . . . . A-12

Type KAU-KIT . . . . . . . A-29

Type BIBS . . . . . . . . . . A-50

Type KLU . . . . . . . . . . . A-13

Type AMS. . . . . . . . . . . A-30

Type BIBD . . . . . . . . . . A-51

Types KA, EA . . . . . . . . A-14

Type AGSKIT . . . . . . . . A-31

Types BIBS-MT,
BIBD-MT . . . . . . . . . . A-52

Types BGBL, CL50-1 . . A-15

Type UGSKIT . . . . . . . . A-31
Type BISR-DB . . . . . . . A-53

Types QA, QQA . . . . . . A-16

Type UGSKIT8 . . . . . . . A-32
Type 1PL . . . . . . . . . . . A-54

Types Q2A, Q3A. . . . . . A-17

Type UGS350ULDB . . . A-32

Types QB, Q2B . . . . . . A-18

Type QGFL. . . . . . . . . . A-33

Types QDA & QR . . . . . A-19

Type FCB . . . . . . . . . . . A-34

Types VT, E-C-G . . . . . . A-20

Types KPU-AC,
UCU-AC . . . . . . . . . . . A-35

Complies with NFPA 78-86 Ordinary Structures.
Complies with NFPA 78-86 Heavy Duty Stacks
(order: LD for Lead Plating for Heavy Duty Stacks
applications).

A-1

BURNDY
Mechanical
LIGHTNING PROTECTION INFO.
Basic rules for selection are:
1 Must be like material to the conductor
(Flexitap out due to steel bolts!).
A-2
2. Two bolts to ground rod — minimum.
3 Cable to cable connections can be
anything — one bolt, two bolt, compression, etc.
4 Cable to steel structure must have 8
square inch contact with steel.

5. Heavy duty stacks — mechanical only.
6. On all connectors with heavy duty stack
rating, we must offer 1/16" thick lead plating as an option. Reason is closest 25 ft.
to stack opening must use lead coated
product.

Complies with NFPA 78-86 Ordinary
Structures.
Complies with NFPA 78-86 Heavy
Duty Stacks
(order: LD for Lead Plating for Heavy
Duty Stack applications)

SPECIAL FEATURES
Other features are also available for products
listed in price book such as undrilled or
special drilling, 45° or 90° pad angles, belling
for extra flexible cable, smooth or special

threaded studs, special labeling or packaging, extra long braid, and nuclear certification. REFER TO FACTORY.

ALL OTHERS
REFER TO FACTORY
1-800-346-4175

BURNDY
Mechanical
REVOLUTIONARY
BURNDY DESIGN
MEETS STRICT UL
486B STANDARDS

A-3

Unique ‘‘bite and grip’’ TRITAP™
SERVIT® contact delivers safe,
long-term reliability—even
without scratch brushing . . .
without oxide inhibiting
compounds.†

. . . and puts the bite on
aluminum connections
forever!
For use on all combinations
• Aluminum to aluminum
• Aluminum to copper
• Copper to copper
Patented

Available in sizes from #10 through 500 kcmil.

Spacer provides built-in
separation to retard
galvanic corrosion.

Triangular edges bite
into cable to break
through surface oxides
...provide low contact resistance.
...produces gas tight seal.

Tin-plated contact
surface inhibits oxide
formation.

Special heat-treated hard,
aluminum alloy.

Anti-galling, high efficiency
threaded components result in high
contact force. Easily installed using
standard, everyday wrenches.

†When used in NEC applications of insulated cables only.

BURNDY
Mechanical
TYPES KS & KS-3
SERVIT®
A-4

For Copper, Copperweld
Compact, high strength, high copper alloy
SERVIT® split-bolt has free-running threads
and easy to grip wrench flats. Highly resistant
to season cracking and corrosion, the
SERVIT® provides maximum pressure and
assures a secure connection on all combinations of run and tap conductors. Type KS-3
accommodates 3 maximum size conductors.

CONDUCTOR
COPPER
CATALOG
NUMBER
KS90
**KS15
**KS17
* KS17-3
**KS20
* KS20-3
**KS22
* KS22-3
**KS23
**KS25
**KS26
**KS27
**KS29
**KS31
**KS34
KS39
KS44

CROSS
FLATS

L

W

.50
.50
.63

.85
.85
1.14

.38
.38
.45

.69

1.20

.51

.75

1.50

.60

.82
.94
1.05
1.36
1.36
1.70
1.82
2.31
2.56

1.54
1.77
1.94
1.86
2.07
2.51
2.79
3.29
3.73

.62
.73
.82
1.17
1.17
1.41
1.48
1.94
2.19

RANGE FOR EQUAL
RUN AND TAP

SOL.

12 STR. - 10 STR.
10 STR. - 8 STR.
8 STR. - 6 SOL.
8 STR. - 6 SOL.
8 STR. - 4 SOL.
8 STR. - 4 SOL.
6 STR. - 2 SOL.
6 STR. - 2 SOL.
6 STR. - 2 STR.
4 STR. - 1/0 STR.
2 STR. - 2/0 STR.
1 STR. - 3/0 STR.
1 STR. - 250
1/0 STR. - 350
2/0 STR. - 500
4/0 STR. - 750
300 - 1000

16 STR.
14 STR.
14 STR.
16 STR.
14 STR.
14 STR.
14 STR.
14 STR.
14 STR.
14 STR.
14 STR.
8 SOL.
8 STR.
1/0 STR.
2/0 STR.
4/0 STR.
4/0 STR.

#10
#8
#6
#6
#4
#4
#2
#2
#1
2/0
3/0
—
4/0
—
—
—
—

▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5,
7-6 for smaller conductor combinations.

▲

COPPERWELD
MIN. TAP
WITH
MAX. RUN

MAXIMUM RUN AND TAP
STR.
TYPE A TYPE D
—
—
3 #12
3 #12
3 #10
3 #10
3 #8
3 #8
3 #7
3 #5
7 #7
—
7 #5
19 #8
19 #6
19 #5
—

—
—
8A
8A
6A
6A
4A
4A
3A
2A
—
—
—
—
—
—
—

—
—
9-1/2D
9-1/2D
8D
8D
6D
6D
5D
4D
—
—
—
—
—
—
—

RECOMMENDED
TIGHTENING
TORQUE in-lb
80

165

275
385
500
650
825
1000
1100

See note page A-2
* Not UL or CSA Listed
** UL Rated for direct burial.

TYPE SC
SERVIT® COVER
HUG-A-BUG
Used indoors or outdoors, this compact, onepiece plastic SERVIT® cover saves time and
material, eliminates costly taping of splitbolts. Positive latch snaps easily and quickly
over connector, ideal for tight quarters. Selfpositioning plastic fingers wrap around wires
fully insulating joint. UL Listed for 600 volt
indoor application with type KS. Three Covers
accommodate a range of 6 SERVIT® sizes
through 2/0 Str.

CATALOG
NUMBER
SC4
SC2
SERVIT® and cover combination
can be ordered as follows:
CKS4
KS20 with cover
CKS2/0 KS26 with cover
For other combinations, please
contact factory.

SC2/0

FOR USE WITH
KS17, KS17-3, KS20
KSU17, KSU20
KS22, KS20-3, KS23,
KS22-3, KSA6, KSA4,
KSU22, KSU23
KS25, KS26, KSA2, KSA 1/0
KSU25, KSU26

BURNDY
Mechanical
TYPE KSU
UNIVERSAL SERVIT®
A-5

For All Combinations of
Copper, Alum.,
ACSR, AAAC, 5005, and Steel
Tin-plated, high strength copper alloy
SERVIT® with spacer. Spacer separates dissimilar conductors and provides long contact
length that prevents high pressure point
contacts between run and tap conductors.
486A
Copper Only

Use of PENETROX™ joint compound recommended with Aluminum and ACSR.

CONDUCTOR

RUN
CATALOG
CROSS
NUMBER FIG. FLAT
KSU17
KSU20
KSU22
KSU23
KSU25
KSU26
KSU27
KSU29
KSU31

2
2
2
2
2
2
1
1
1

.62
.69
.74
.81
.93
1.04
1.38
1.38
1.69

KSU34

1

2.00

L

W

COPPER &
ALUMINUM

.92
1.05
1.25
1.48
1.77
1.93
2.34
2.50
2.88

TAP
ACSR AAAC
5005

COPPER &
ALUMINUM

ACSR † AAAC
5005

.42 12 SOL. - 6 SOL.
8 (6-1)
12 SOL. - 6 SOL.
8 (6-1)
.48 10 SOL. - 4 SOL.
6 (6-1)
10 SOL. - 4 SOL.
6 (6-1)
.57 10 SOL. - 2 SOL.
6 (6-1) - 4 (7-1)
10 SOL. - 2 SOL.
6 (6-1) - 4 (7-1)
.59
8 STR. - 2 STR.
3 (6-1) - 2 (6-1)
8 SOL. - 2 STR.
6 (6-1) - 2 (6-1)
.70 2 STR. - 1/0 STR.
3 (6-1) - 1 (6-1)
10 STR. - 1/0 STR.
6 (6-1) - 1 (6-1)
.79 1/0 STR. - 2/0 STR. 1 (6-1) - 1/0 (6-1) 8 STR. - 2/0 STR. 6 (6-1) - 1/0 (6-1)
1.12 1 STR. - 3/0 STR. 1 (6-1) - 2/0 (6-1) 8 SOL. - 3/0 STR. 8 (6-1) - 2/0 (6-1)
1.14
1 STR. - 250
2/0 (6-1) - 4/0 (6-1)
8 STR. - 250
6 (6-1) - 4/0 (6-1)
1.36
4/0 STR. - 350
3/0 (6-1) - 4/0 (6-1)
4 STR. - 350
4 (6-1) - 4/0 (6-1)
336 (30-7) - 477
3.12 1.47
400 - 500
2 STR. - 500
2 (6-1) - 477 (18-1)
(18-1)

Accommodates compressed conductors within conductor
ranges.
See note page A-2

MAXIMUM
CONDUCTOR
STEEL
RECOMMENDED
SOL. 3 STR. NOM
TIGHTENING
BWG BWG DIA. TORQUE in-lb.
8
6
4
—
—
—
—
—
—

—
8
6
4
—
—
—
—
—

5/32
7/32
1/4
5/16
3/8
7/16
1/2
1/2
5/8

—

—

—

165
275
275
385
385
500
650
650
825

BURNDY
Mechanical
TYPE KSA
TRITAP SERVIT®
A-6

For All Combinations of
Aluminum to Aluminum,
Aluminum to Copper and
Copper to Copper, Aluminum
Alloy Tin Plated
PATENTED TRIANGULAR
PENETRATION TECHNOLOGY
CONTACT

Features and Benefits
•
•
•
•

•
•
•
•
•
•

CATALOG CROSS
NUMBER FLATS L

W

No scratch brushing required.
No oxide inhibitor required.
Orients the conductor.
Provides maximum pressure and assures
a secure connection of run and tap
conductors.
Facilitates piercing the aluminum
conductor surface oxides.
UL 486B listed, 90°C rated.
Provides a low contact resistance.
Provides equal coefficient of expansion
Inhibits the reformation of oxides by
producing a gas-tight seal.
Provides improved retention of minimum
to maximum conductor combinations.

ALUM. TO ALUM., ALUM. TO COPPER, COPPER TO COPPER CONDUCTORS
MAX. RUN TO MAX. TAP
MIN. RUN TO MIN. TAP
MAX. RUN TO MIN. TAP

KSA6
KSA4
KSA2

.75
.81
.94

1.28 .56
1.38 .62
1.58 .69

#6 STR. (.184)
#4 STR. (.232)
#2 STR. (.292)

#6 STR. (.184)
#4 STR. (.232)
#2 STR. (.292)

KSA 1/0

1.00

1.92 .75

#1/0 STR. (.373)

#1/0 STR. (.373)

KSA 2/0

1.12

1.92 .88

#2/0 STR. (.418)

#2/0 STR. (.418)

KSA 4/0

1.49

2.54 1.13 #4/0 STR. (.528)

#4/0 STR. (.528)

*KSA 350

1.69

3.24 1.50 350 KCMIL (.681) 350 KCMIL (.681)

*KSA 500

2.00

3.62 1.73 500 KCMIL (.813) 500 KCMIL (.813)

▲ Listed torque values are for maximum conductor
combinations accommodated. Consult UL486 Tables 7-4,
7-5, 7-6 for smaller conductor combinations.
* Not CSA listed.
** No scratch brushing or oxide inhibiting compounds
required for insulated 90° C max. rated conductor for
N.E.C. applications.

#10 SOL. (.102)
#10 SOL. (.102)
#8 SOL. (.129)
#10 SOL. (.102)
#6 SOL. (.169)
#8 STR. (.146)
#2 STR. COMPACT
#8 SOL. (.129)
(.268)
#2 STR. COMPACT
#8 STR. (.146)
(.268)
#2 STR. COMPACT
#6 STR. (.184)
(.268)
#1/0 STR. COMPACT
#4 STR. (.232)
(.336)
400 KCMIL
#2 STR. COMPACT
COMPACT (.659)
(.268)

RECOMMENDED
▲ TIGHTENING
TORQUE in-lb

#6 STR. (.184)
#4 STR. (.232)
#2 STR. (.292)

#10 SOL. (.102)
#10 SOL. (.102)
#8 SOL. (.146)

165
165
275

#1/0 STR. (.373)

#8 SOL. (.129)

385

#2/0 STR. (.418)

#8 STR. (.146)

385

#4/0 STR. (.528)

#6 STR. (.184)

500

#350 KCMIL (.681)

#4 STR. (.232)

650

#500 KCMIL (.813)

#2 STR. COMPACT
(.268)

825

BURNDY
Mechanical
TYPE KVS
OKLIP™
A-7

Mechanical Connector
For Copper & Copperweld
Compact, two-piece, high strength, high
copper alloy BURNDY® OKLIP™ recommended for heavy duty connections. Neoprene
rings hold DURIUM™ bolts in place during
installation. Installed with ordinary wrench.

CONDUCTOR
COPPER
RUN

TAP

SOL.

COPPERWELD
MAX. RUN AND TAP
STR.

2 STR. - 2/0 STR.
1/0 STR. - 4/0 STR.
250 - 350
400 - 500
400 - 800
500 - 1000

6 SOL. - 2/0 STR.
10 STR. - 4/0 STR.
10 STR. - 350
10 STR. - 500
3/0 STR - 800
3/0 STR. - 1000

3/0
4/0
—
—
—
—

7 #8
7 #6
19 #8
19 #6
19 #5
—

CATALOG
NUMBER
KVS26
KVS28
KVS31
KVS34
KVS40
KVS44

▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5,
7-6 for smaller conductor combinations.

TYPE V

RECOMMENDED ▲
TIGHTENING
TORQUE in-lb

—
V3/0
V250
V350
—
—

180
250
325
375
500
500

See note page A-2

TYPE KVSU
UNIVERSAL OKLIP™
Mechanical Connector
For All Combinations
of Copper, Aluminum,
ACSR, AAAC & 5005
Compact, high strength, tin plated copper
alloy two-piece connector with spacer and tinplated silicon bronze DURIUM™ hardware.
Recommended for heavy duty connections.
Spacer separates dissimilar conductors and

provides long contact length. Neoprene ring
prevents loss of shorter bolt during installation. Longer peened bolt permits swivel action
for easier installation.

Use of PENETROX™ joint compound recommended with aluminum and ACSR.

CONDUCTOR
RUN

CATALOG
NUMBER COPPER & ALUM.
KVSU26
KVSU28
KVSU31
KVSU34
KVSU40
KVSU44

TAP

ACSR,
AAAC,
& 5005

2 STR. - 2/0 STR.
3 - 2/0
1/0 STR. - 4/0 STR.
1/0 - 4/0
250 - 350
4/0 - 300
400 - 500
336.4 - 397.5
400 - 800
4/0 - 800
500 - 1000
4/0 - 1000

RUN
TAP
COPPER
COPPER
ACSR,
SOL.,
SOL.,
AAAC, COPPERWELD STEEL COPPERWELD STEEL
COPPER & ALUM. & 5005
SOL.,
NOM. DIA.
SOL.,
NOM. DIA. H
6 STR. - 2/0 STR.
6 STR. - 4/0 STR.
6 - 350
4 - 500
4/0 - 800
4/0 - 1000

Accomodations compressed conductors within diameter
range.
See note page A-2

6 - 2/0
6 - 4/0
6 - 300
5 - 397.5
3/0 - 715.5
4/0 - 900

1 - 3/0
2/0 - 4/0
—
—
—
—

5/16 - 7/16
3/8 - 1/2
9/16 - 5/8
3/4 - 3/4
3/4 - 1
7/8 - 1-1/8

#6 - 3/0
#6 - 4/0
#6 - 4/0
#4 - 4/0
—
—

J

L

W

3/16 - 7/16 2 5/16 1 1-1/2
5/32 - 1/2 2-3/8 3/8 1-1/8 1-3/4
3/16 - 5/8 2-5/8 1/2 1-3/8 2-1/8
7/32 - 3/4
3
1/2 1-1/2 2-1/4
1/2 - 1 3-1/2 1/2 1-5/8 2-1/2
1/2 - 1-1/8 4
3/8
2
3

RECOMMENDED
TIGHTENING
TORQUE in-lb
180
250
325
375
500

BURNDY
Mechanical
TYPE KVSW
OKLIP™
A-8

Mechanical Connector
For Copper and Copperweld.
Similiar to OKLIP™ Type KVS except for a
high copper alloy spacer that separates run
and tap conductors. Provides high contact
pressure, confines conductor strands, and
assures vibration-proof connection. Longer
peened bolt, permits swivel action for easier
installation. Silicon bronze DURIUM™ hardware.

CATALOG
NUMBER

RECOMMENDED
TIGHTENING
TORQUE in-lb

CONDUCTOR
RUN

KVSW26
KVSW28
KVSW31
KVSW34
KVSW40
KVSW44

TAP

2 STR. - 2/0 STR.
1/0 STR. - 4/0 STR.
250 - 350
400 - 500
400 - 800
500 - 1000

6 SOL. - 2/0 STR.
6 SOL. - 4/0 STR.
4 SOL. - 350
4 STR. - 500
4/0 - 800
250 - 1000

180
250
325
375
500
500

See note page A-2

TYPE KVS-A
ALUMINUM OKLIP™
Mechanical Connector
For All Combinations of
Copper, Aluminum†, ACSR†,
AAAC and 5005
Three-piece, high-conductivity, non-copper
bearing aluminum alloy connector with thick
spacer and aluminum hardware. Hardware in
KVS26A and KVS28A is stainless steel.
Recommended for heavy duty dissimilar
metal applications. Spacer separates conductors and provides long contact length. Belled
entrances prevent chafing, permit easier
assembly of conductors. Longer peened bolt
permits swivel action for easier installation.
Neoprene ring prevents loss of shorter bolt.
PENETROX™ joint compound recommended with aluminum and ACSR.

THESE CONNECTORS
CAN ACCOMMODATE
ACSR CONDUCTORS
OVER ARMOR ROD WITHIN
THE DIAMETER RANGE
INDICATED.
APPLICATION OVER
ARMOR ROD

CONDUCTOR
RUN
CATALOG
NUMBER
KVS26A
KVS28A
KVS31A
KVS34A
KVS40A
KVS44A

COPPER,
& ALUM.†

ACSR†,
AAAC, & 5005

COPPER,
& ALUM.†

TAP
ACSR†,
AAAC & 5005

RECOMMENDED
TIGHTENING
TORQUE in-lb

2 STR. - 2/0 STR.
1/0 STR. - 4/0 STR.
250 - 350
400 - 500
400 - 800
500 - 1000

4 - 2/0
1/0 - 4/0
4/0 - 336.4
336.4 - 397.5
336.4 - 715.5
397.5 - 900

10 STR. - 2/0 STR.
10 STR. - 4/0 STR.
6 STR. - 350
4 STR. - 500
3/0 STR. - 800
3/0 STR. - 1000

6 - 2/0
6 - 4/0
6 - 336.4
5 - 397.5
3/0 - 715.5
3/0 - 900

180
240
300
300
300
480

† Accommodates compressed conductors within diameter
range.
See note page A-2

CONDUCTOR RANGE BY DIAMETER
CATALOG
MAX. RUN &
NUMBER MIN. RUN DIA. MIN. TAP DIA.
TAP DIA.
KVS26A
KVS28A
KVS31A
KVS34A
KVS40A
KVS44A

.281
.360
.565
.728
.728
.806

.116
.116
.184
.216
.470
.470

.447
.564
.681
.814
1.036
1.162

H

J

L

W

2-1/4
3
3-1/16
3-9/16
4-1/16
4-7/8

5/16
3/8
1/2
1/2
1/2
5/8

1-1/4
1-5/8
1-15/16
2-5/16
2-7/16
2-1/2

1-5/8
2-1/16
2-7/16
2-5/8
2-7/8
3-1/8

BURNDY
Mechanical
TYPE QPX
VERSITAP™
A-9

Parallel Clamp For Copper,
Copperweld, CopperweldCopper
The VERSITAP™ Type QPX is recommended
for Tee, Cross, Parallel, Butt and Tap connections. Range-taking, only 10 connectors
required to accommodate conductor sizes
from #6 Str. to 1000 kcmil. Edges are rounded for easy taping. Made of high strength,
high-conductivity copper alloy and silicon
bronze DURIUM™ hardware.
* For various configurations, see page
A-10.

Fig. 1

CATALOG
NUMBER
QPX2C2C
QPX282C
QPX2828
QPX342C
QPX3428
QPX3434
QPX442C
QPX4428
QPX4434
QPX4444

COPPER CONDUCTOR
RUN
TAP
6 STR. - 2 STR.
1 STR. - 4/0 STR.
250 - 500

500 - 1000

FIG. NO.

6 STR. - 2 STR.
6 STR. - 2 STR.
1 STR. - 4/0 STR.
6 STR. - 2 STR.
1 STR. - 4/0 STR.
250 - 500
6 STR. - 2 STR.
1 STR. - 4/0 STR.
250 - 500
500 - 1000

1

2
1
2

H

Fig. 2

J

1-1/2
2-1/16

5/16

2-3/8

3/8
5/16

2-3/4
3
2-11/16
2-7/8
3-1/16
3-7/16

3/8
5/16
3/8

L
1-5/16
1-13/16
1-3/8
1-3/4
2-1/16
1-3/8
1-13/16
2-1/16
2-5/8

W
1-3/8
1-9/16
1-13/16
1-7/8
2-1/16
2-3/16
2-1/4
2-7/16

RECOMMENDED
TIGHTENING
TORQUE in-lb ▲
150
250
375

500

2-9/16

▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6
for smaller conductor combinations.
See note page A-2.

CONDUCTOR
RUN
CATALOG
NUMBER
QPX2C2C
QPX282C
QPX2828
QPX342C
QPX3428
QPX3434
QPX442C
QPX4428
QPX4434
QPX4444

COPPERWELD

TAP
COPPERWELD
– COPPER

5 SOL. - 3 #7
7 #9 - 7 #5
7 #9 - 7 #5

8A - 4A
3A - 3/0 V
3A - 3/0 V

19 #9 - 19 #6

4/0 EK

19 #6

—

COPPERWELD
5 SOL. - 3 #7
5 SOL. - 3 #7
7 #9 - 7 #5
5 SOL. - 3 #7
7 #9 - 7 #5
19 #9 - 19 #6
5 SOL. - 3 #7
7 #9 - 7 #5
19 #9 - 19 #6
19 #6

COPPERWELD
– COPPER
8A - 4A
8A - 4A
3A - 3/0 V
8A - 4A
3A - 3/0 V
4/0 EK
8A - 4A
3A - 3/0 V
4/0 EK

BURNDY
Mechanical
TYPE QPX-Y
UNIVERSAL VERSITAP™
A-10

Universal Parallel Clamp
For Copper and Aluminum
High copper alloy cast connector, tin-plated for
use with copper or aluminum cable. Makes
parallel, tap, tee, cross or end-to-end connections. Edges rounded for easy taping.
PENETROX™ joint compound recommended.

Fig. 1

CATALOG
NUMBER
QPX2C2C-Y
QPX282C-Y
QPX2828-Y
QPX342C-Y
QPX3428-Y
QPX3434-Y
QPX4444-Y

CONDUCTOR
ALUMINUM OR COPPER
RUN
TAP
6 STR. - 2 STR.
1/0 STR. - 4/0 STR.
1/0 STR. - 4/0 STR.
250 - 500
750 - 1000

6 STR. - 2 STR.
6 STR. - 2 STR.
1/0 STR. - 4/0 STR.
6 STR. - 2 STR.
1/0 STR. - 4/0 STR.
200 - 500
750 - 1000

FIG. NO.

Fig. 2

H
1-5/8
1-7/8
2
2-1/4
2-1/2
2-7/8
3-7/8

1
1
2
2

J

L

5/16

1-1/2

3/8
5/16

2
1-1/2
2
2-1/2
3-1/2

3/8
1/2

W
1-5/8
1-7/8
2-1/8
2-1/8
2-1/2
2-5/8
3-1/2

▲ Listed torque values are for maximum conductor
combinations accommodated. Consult UL486
Tables 7 4, 7-5 7-6 for smaller conductor
combinations.
See note page A-2.

APPLICATION
VARIATIONS
PARALLEL

TAP

CROSS

TEE
SPLICE

RECOMMENDED
TIGHTENING
TORQUE in-lb ▲
150
250
375
500

BURNDY
Mechanical
TYPE KPA
SCRULUG™
A-11

For Copper Cable
High copper alloy tin-plated terminal for joining a wide range of cable to equipment pads
or terminal blocks. Especially good in light
industrial applications. The tongue and body
are a one-piece design. The pressure bar
equalizes pressure over the conductor and
prevents the screw from cutting into the cable.

Fig. 1

CATALOG
NUMBER
KPA8C
KPA4C
KPA25
KPA28
KPA34

WIRE RANGE

FIG.
NO.

C

D

H

8 STR. - 14 SOL.
14 SOL. - 4 STR.
4 STR. - 1/0 STR.
1/0 STR. - 4/0 STR.
4/0 STR. - 500 kcmil

1
1
2
2
2

.38
.50
.75
.97
1.38

.47
.59
.81
1.12
1.38

.72
.94
1.25
1.66
2.44

NOTE: For unplated version add “UNPL” suffix.

Fig. 2

K

STUD
HOLE
SIZE

L

N

T

RECOMMENDED
TIGHTENING
TORQUE in-lb

.21
.27
.33
.40
.54

.10
1/4
5/16
3/8
1/2

.95
1.20
1.70
2.29
3.14

.22
.30
.41
.53
.75

.06
.06
.10
.13
.20

12
45
180
250
375

BURNDY
Mechanical
TYPE KPA-UP
SCRULUG™
A-12

FOR COPPER CABLE
High copper alloy terminal for joining a wide
range of cable to equipment pads or terminal
blocks. Plain copper finish.

Features and Benefits
• Compact design.
◊ Easy to use.
• Slot Robertson screw, hex head,
hex socket bolt.
◊ No special installation tools required.
Eliminates over-torquing/potential
conductor damage.

• One piece design.
◊ Superior torque and pull
out performance.
• Convenient range taking design.
◊ Reduces catalog numbers.
One catalog number accommodates
several conductor sizes.
• High conductivity copper alloy.
◊ Long lasting, reliable contact.

Fig. 1
CATALOG WIRE
NUMBER RANGE
KPA8CUP
KPA4CUP

14 SOL.
6 STR.
14 SOL.
4 STR.

FIG.
NO.

Fig. 2

Fig. 3

C

D

H

K

STUD
HOLE
SIZE

0.38

0.51

0.81

0.20

#10

1.01

0.24

0.07

0.50

0.71

1.00

0.28

1/4

1.28

0.33

0.07

L

N

T

1

NOTE: For tin plating drop “-UP” suffix and add “-TP” suffix
(example: KPA4CTP).
For use in grounding applications with a green screw - contact factory. Listed for grounding per UL467.

HARDWARE
1/4 Dia. Slot
Robertson
5/16 Dia. Slot
Robertson

RECOMMENDED
TIGHTENING
TORQUE in-lb
35
45

BURNDY
Mechanical
TYPE KLU
SCRULUG™
A-13

FOR COPPER CABLE OFFSET TONGUE NON-PLATED
High copper alloy terminal with offset tongue
for joining a wide range of cable to equipment
pads or bar. Easy to install with screwdriver or
wrench. Connector is reusable. Plain copper
finish.

Features and Benefits
• Convenient range-taking design.
◊ Reduces catalog numbers.
One conductor accommodates
several conductor sizes.
• High conductivity copper alloy.
◊ Long lasting reliable contact.
• Compact design.
◊ Easy to use. Reduces labor time.

• Slot Robertson screw, hex head/hex
socket bolt.
◊ No special installation tools required.
Eliminates over-torquing/potential
conductor damage.

Fig. 1
➀
CATALOG
NUMBER

CONDUCTOR

KLU25
14 Sol. 1.63 (0.64) Dia. to
KLU25TP
10 Sol. 2.60 (1.02) Dia. CU
KLU35
14 Sol. 1.63 (.0641) Dia. to
KLU35TP
6 Str. 4.67 (.184) Dia. CU
KLU70
8 Sol. 3.28 (.129) Dia. to
KLU70TP
2 Str. 7.42 (.292) Dia. CU
KLU125
2 Str. 7.42 (.292) Dia. to
KLU125TP
1/0 Str. 9.44 (.372) Dia. CU
KLU175
4 Str. 5.89 (.232) Dia. to
KLU175TP 3/0 Str. 11.94 (.470) Dia. CU
KLU225
2 Str. 7.42 (.292) Dia. to
KLU225TP
4/0 Str. 13.4 (.528) Dia. CU
KLU300
1/0 Str. 9.44 (.372) Dia. to
KLU300TP 350 MCM 17.30 (.681) Dia. CU
KLU400
1/0 Str. 9.44 (.372) Dia. to
KLU400TP 500 MCM 207 (.813) Dia CU

Fig. 2

RECOMMENDED
FIG.
B
C
K
L
N
T
TIGHTENING
NO. (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) TORQUE IN LBS.
3

2

1

2

6.4
.26
8.4
.33
11.8
.46
16.9
.63
18.0
.71
19.6
.77
25.2
1.0
29.6
1.16

NOTES:
➀ Suffix “-TP” on catalog number denotes tin plate (example:
KLU400TP).
2 Material: Copper alloy.

8.0
.31
10.0
.39
12.0
.47
16.9
.63
19.0
.75
26.2
.99
26.2
.99
38.0
1.60

3.6
.14
6.0
.20
6.7
.26
6.5
.26
10.0
.39
8.5
.33
10.0
.39
10.0
.39

26.0
1.02
31.6
1.24
39.6
1.56
50.5
1.99
66.0
2.20
65.0
2.56
72.0
2.83
104.0
4.09

6.3
.21
5.6
.22
6.4
.25
10.8
.43
11.0
.43
13.0
.51
13.1
.52
23.0
.91

1.9
.07
1.8
.07
2.1
.08
2.7
.11
4.0
.16
3.1
.12
3.1
.12
4.5
.18

20
45
50
50
124
204
325
375

Fig. 3

HARDWARE
No. 8 - 32 Slotted Round
Machine Screw
1/4 UNF Slotted Set
Screw
5/16 UNF Slotted Set
Screw
3/8 UNF Slotted Set
Screw
3/8 UNF Socket Set
Screw
7/16 UNF Socket Set
Screw
5/8 UNF Slotted Set
Screw
5/8 UNF Slotted Set
Screw

STUD
STRIP
HOLE QUANTITY/ LENGTH
SIZE PACKAGE
(IN.)
#6

100

7/16

#10

100

5/8

1/4

100

3/4

1/4

25

15/16

3/8

12

1

5/16

12

1-5/16

3/8

6

1-5/8

3/8

3

1-5/32

BURNDY
Mechanical
TYPE KA
KA-LUG™
A-14

For Copper Cable
Compact, economical, high copper alloy
terminal for joining a wide range of cable to
equipment pads or terminal blocks.

Fig. 1
CATALOG
NUMBER

CONDUCTOR

KA8C
KA4C
KA25
KA25-2TC 38
KA28
KA34

14 SOL. - 8 STR.
14 SOL. - 4 STR.
4 STR. - 1/0 STR.
4 STR. - 1/0 STR.
1 STR. - 4/0 STR.
4/0 STR. - 500

C

H

J

K

STUD
HOLE
SIZE

3/8
9/16
3/4
3/4
15/16
1-3/8

5/8
3/4
15/16
15/16
1-1/4
2-3/32

#12
5/16
1/2
1/2
5/8
13/16

7/32
9/32
27/64
27/64
27/64
9/16

#10
1/4
3/8
3/8
3/8
1/2

FIG.
NO.
1
2
3
2

Fig. 2

Fig. 3

L

N

T

RECOMMENDED
TIGHTENING
TORQUE in-lb

13/16
1-1/8
1-11/16
2-13/16
1-15/16
2-9/16

3/16
1/4
3/8
3/8
7/16
9/16

3/32
7/64
1/8
1/8
3/16
9/32

25
45
200
200
275
375

▲ Listed torque values are for maximum conductor sizes
accommodated.
Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor
sizes.

TYPE EA
VERSILUG™
For Copper Cable
Compact, high copper alloy terminal for joining a wide range of cable to equipment pads
or bar. Clamping element adjustable to
several angles. One-wrench installation.

CATALOG
NUMBER
EA2C
EA25
EA28
EA28-2N
EA34
EA34-2N

CONDUCTOR
8 SOL. - 2 STR.
2 STR. - 1/0 STR.
1/0 STR. - 4/0 STR.
250 - 500

NO. OF
HOLES
IN PAD
1
1
1
2 NEMA
1
2 NEMA

* “N” indicates NEMA standard stud holes.
▲ Listed torque values are for maximum conductor
sizes accommodated.
Consult UL486 Tables 7-4, 7-5, 7-6 for smaller
conductor sizes.

C

D

E

H

13/16
7/8

1-1/16
1-1/8
1-3/8
3-5/8
1-5/8
3-5/8

—
—
—
1-3/4
—
1-3/4

1-3/8
1-7/16

1-1/16
1-3/8

K
7/16

1-3/4
2-1/4

9/16

STUD
HOLE
SIZE

L

N

3/8
3/8
3/8
1/2
1/2
1/2

2-1/2
2-11/16
3-3/16
5-1/8
4
5-5/8

13/32
7/16
17/32
5/8
13/16
5/8

T

RECOMMENDED
TIGHTENING
TORQUE in-lb

1/4

150
180

5/16

250

3/8

375

BURNDY
Mechanical
TYPE BGBL
LAY-IN QIKLUG™
A-15

*UL LISTED 90° C, 600 V
The Lay-In QIKLUG™, Type BGBL is manufactured from high strength 6061-T6
aluminum, and is ideally suited for grounding
and bonding applications accommodating
both copper and aluminum conductor sizes
#14 AWG to 250 kcmil.

Fig. 1

Features and Benefits
• * UL 486B listed, AL9CU rated.
◊ For copper and aluminum conductor
combinations up to 90° C, 600 Volt
applications.
• UL Recognized for grounding and bonding.
◊ Ensures reliability.
• Electro-tin plated.
◊ Provides low contact resistance.
• Lay-in feature.
◊ Eases installation.

Fig. 2

DIMENSIONS
CATALOG
NUMBER

FIG
NO.

CONDUCTOR
RANGE

1

4 - 14 AWG

BGBL-1/0

1

1/0 - 14 AWG

BGBL-250

2

250 kcmil - 6

*BGBL-4

C

D

E

H
REF

.39
[10]
.63
[16]
.88
[22]

.62
[16]
.80
[20]
1.18
[30]

.48
[12]
.83
[21]
1.00
[30]

.79
[20]
1.16
[29]
1.72
[44]

J
1/4 - 28
3/8 - 24
7/16 - 18

NOTE: PEN-A PENETROX® inhibitor is recommended for all
aluminum terminations.

TYPE CL50-1
COPPER LAY-IN QIKLUG™
FOR COPPER
The Lay-In QIKLUG™ is manufactured from
high strength pure electrolytic copper to
ensure maximum strength and conductivity.
UL467 Listed for direct burial in earth or concrete. The open-faced design allows for fast
lay-in of the conductor without the need for
cutting or breaking.

CATALOG
NUMBER
CL50-1

WIRE RANGE
COPPER

STUD HOLE

#14 - #4 CU

#10

K
DIA.

L

N

T

.22
[6]
.28
[7]
.28
[7]

1.10
[28]
1.63
[41]
2.18
[55]

.20
[5]
.44
[11]
.45
[11]

.13
[3]
.19
[5]
.25
[6]

HEX
SIZE
SLOT
SLOT
7/32

BURNDY
Mechanical
TYPES QA, QQA
QIKLUG™
A-16

For Copper Cable
Type QA heavy duty, compact, high copper
alloy terminal for joining a wide range of cable
to equipment pads or bar. Fast one-wrench
installation. Type QQA heavy duty, high
copper alloy terminal for joining cable to
equipment pads or bar. Twin clamping
elements secure joint vibration and flexing.
One-wrench installation.

Type QA

CATALOG NUMBER*
CONDUCTOR
TYPE QA TYPE QQA COMMERCIAL NAVY
QA8C-B
QA8C-2B
QA4C-B
QA4C-2B
QA1C-B
QA1C-2B
QA26-B
QA26-2B
QA28-B
QA28-2B
QA28-2N*
QA31-B
QA31-2B
QA31-2N*
QA34-B
QA34-2B
QA34-4B
QA34-2N*
QA40-B
QA40-2N*

QQA8C
QQA8C-2
QQA4C
QQA4C-2
QQA1C
QQA1C-2
QQA26
QQA26-2
QQA28

14 SOL. - 8 STR.

4 - 14

8 STR. - 4 STR.

23 - 40

4 STR. - 1 STR.

50 - 75

1/0 STR - 2/0 STR. 100 - 125
3/0 STR. - 4/0 STR. 150 - 200

QQA28-2N*
QQA31
250 - 350

250 - 350

QQA31-2N*
QQA34
400 - 500

400 - 500

QQA34-2N*
QQA40-2N*
QQA40-4N

QA44-B
QA44-2N* QQA44-2N
QA44-4N* QQA44-4N*
QA46-B
QA46-2N*

600 - 800

850 - 1000
1100 - 1500

* ‘‘N’’ indicates NEMA standard stud holes.
All 4N items
See note page A-2

650 - 800

1000
1300

NO. OF
HOLES
IN PAD
1
2
1
2
1
2
1
2
1
2
2 NEMA
1
2
2 NEMA
1
2
4
2 NEMA
1
2 NEMA
4 NEMA
1
2 NEMA
4 NEMA
1
2 NEMA

C
9/16

5/8

13/16
1

1-3/16
1-3/8
1-7/8
1-3/8
1-5/8
3

D

H

K

9/16
—
11/16
1-1/4
5/8
7/32
5/8
—
3/4
1-3/16 5/8
9/32
3/4
—
1
1-9/16 7/8
11/32
1
—
1-3/16
1-15/16
1
13/32
1-1/16
—
2
1
1-5/16
3-1/8 1-3/4
9/16
1-3/8
—
17/32
1-31/32
1
1-11/16 7/16
3
1-3/4
9/16
1-5/8
—
17/32
2
13/32
1
2
1-15/16
7/16
3-3/32 1-3/4
9/16
1-7/8
—
11/16
2-7/16
3
1-3/4
9/16

2
3
3
3-1/16
2-1/8
2-1/8
3
1-7/8

E&F

Type QQA

—
1-3/4
—
1-3/4

11/16
2-3/4
3-1/8

STUD
HOLE
SIZE
#10
1/4
5/16
3/8

1/2
3/8
1/2
3/8
1/2
5/8
1/2
5/8

L

LL

1-3/8
2-5/16
2
3
1-7/16
2-3/8
2
2-15/16
1-3/4 2-13/16
2-9/16
3-5/8
2
3-3/16
3
4-3/16
2-1/4
3-9/16
3-9/16
—
4-5/16
5-5/8
2-11/36 4-1/8
3-3/8
—
4-7/16
5-7/8
3-3/16
4-7/8
3-9/16
—
3-1/2
—
4-11/16 6-9/32
3-11/16
—
4-14/16
7-3/32
—
3-15/16
—

N

T

RECOMMENDED
TIGHTENING
TORQUE in-lb

9/32
5/16

5/32

75

5/16

3/16

110

11/32

150
7/32

7/16
17/32
7/16
5/8
11/16
7/16
5/8
13/16
7/16
7/16
5/8
27/32
5/8

180
1/4

250

5/16

325

5/16

375

3/8
500

1

9/16

1/2

5

7-1/8

5/8

13/16
9/16

3/4
1/2

4-3/8
5-1/4

—
—

1-1/16
5/8

1/2
9/16

600

BURNDY
Mechanical
TYPE Q2A
QIKLUG™
A-17

For Copper Cable
Compact, high copper alloy terminal for joining two cables to equipment pads or bars.
Each element accommodates a wide range
of cable. One-wrench installation.

CATALOG
NUMBER*
Q2A1C-2
Q2A26-2N
Q2A28-2N
Q2A28-4N
Q2A31-2N
Q2A31-4N
Q2A34-2N
Q2A34-4N
Q2A40-2N
Q2A40-4N
Q2A44-4N
Q2A46-4N

CONDUCTOR

NO. OF
HOLES IN
PAD

4 STR. - 1 STR.
1/0 STR. - 2/0 STR.

2
2 NEMA
2 NEMA
4 NEMA
2 NEMA
4 NEMA
2 NEMA
4 NEMA
2 NEMA

3/0 STR. - 4/0 STR.
250 - 350
400 - 500
600 - 800

4 NEMA

850 - 1000
1100 - 1500

4 NEMA

C

D

E&F

H

K

STUD
HOLE
SIZE

1-1/2
1-5/8
1-7/8
3
2-3/8
3
2-1/2
3

1-7/8

1
3/4

1-1/16
1-3/16

7/16

3/8

1-3/8

1-3/4

2

N

T

W

7/16

7/32
7/32

1-13/16
1-15/16
1-15/16
2-1/8
2-1/8
3
3
3-3/4
3-3/4
4-11/32
4-11/32
5

1/4

4-1/2

1-11/16

3-1/8

L
2-7/8
4-3/16
4-3/8

9/16

1/2

4-11/16

5/16
5/8

3/8

3

2-7/16

5

7/16

3-1/4
3-1/2

2-3/4
3-1/8

5-1/4
5-1/2

1/2
11/16

3-1/4

RECOMMENDED
TIGHTENING
TORQUE in-lb ▲
150
180
250
325
375
500
600

* ‘‘N’’ indicates NEMA standard stud holes.
All 4N items
See note page A-2

TYPE Q3A
QIKLUG™
For Copper Cable
Compact, high copper alloy terminal for joining three cables to equipment pads or bar.
Each element accommodates a wide range
of cable. One-wrench installation.

CATALOG
NUMBER*
Q3A28-2N
Q3A28-4N
Q3A31-2N
Q3A31-4N
Q3A34-2N
Q3A34-4N
Q3A40-4N
Q3A44-4N
Q3A46-4N

CONDUCTOR

NO. OF
HOLES IN
PAD

3/0 STR. - 4/0 STR.
250 - 350
400 - 500
600 - 800
850 - 1000
1100 - 1500

* ‘‘N’’ indicates NEMA standard stud holes.

2 NEMA
4 NEMA
2 NEMA
4 NEMA
2 NEMA
4 NEMA
4 NEMA
4 NEMA

C
1-7/8
3
2-3/8
3
2-1/2

D

3-1/8
1-3/4

3
3-1/4
3-1/2

E&F

3-1/4

T

W

RECOMMENDED
TIGHTENING
TORQUE in-lb

1-3/8

4-5/16
4-3/8

1/4

3-3/16

250

1-11/16

4-7/16

5/16

4-1/16

325

3/8

4-9/16

375

7/16
1/2
11/16

5-13/16
6-5/8
7-7/8

H

1-15/16
2-7/16
2-3/4
3-1/8

K

9/16

STUD
HOLE
SIZE

1/2

L

4-3/4
5
5-1/4
5-1/2

N

5/8

500
600

BURNDY
Mechanical
TYPE QB
QIKLUG™
A-18

For Copper Cable
Compact, high copper alloy side entrance
terminal for joining a range of cable at right
angles to terminal blocks. One-wrench
installation.

CATALOG
NUMBER*
QB8C
QB4C
QB1C
QB26
QB28
QB31-2N

CONDUCTOR

NO. OF
HOLES
IN PAD

14 SOL. - 8 STR.
8 STR. - 4 STR.
4 STR. - 1 STR.
1/0 STR. - 2/0 STR.
3/0 STR. - 4/0 STR.
250 - 350

1
1
1
1
1
2 NEMA

C

D

E

H

K

STUD
HOLE
SIZE

9/16

9/16
27/32
13/16
1
1-1/16
3-1/4

—
—
—
—
—
1-3/4

7/8
13/16
1
1-1/32
1-5/16
1-11/16

7/32

#10

9/32

1/4

13/32

3/8

9/16

1/2

K

STUD
HOLE
SIZE

L

3/8
1/2
1

5-3/16
5-7/8
6-11/16

11/16
13/16
1
13/16

L

N

T

1-1/8
1-3/8
1-1/2
1-13/16
2-1/16
4-1/2

9/32

5/32
1/4

11/32
7/16
17/32
5/8

7/32
1/4
5/16

RECOMMENDED
TIGHTENING
TORQUE in-lb ▲
75
110
150
180
250
325

“N” indicates NEMA standard stud holes.

TYPE Q2B
QIKLUG™
For Copper Cable
Compact, high copper alloy terminal for joining two cables at right angles to a single
terminal block. Each element accommodates
a range of cable. One-wrench installation.

CATALOG
NUMBER*
Q2B28-2N
Q2B31-2N
Q2B40-4N

CONDUCTOR

NO. OF
HOLES
IN PAD

C

D

E&F

H

3/0 STR. - 4/0 STR.
250 - 350
600 - 800

2 NEMA
2 NEMA
4 NEMA

1-7/8
2-3/8
3

3-1/8
3-3/16
3-1/16

1-3/4
1-11/16
1-3/8

1-3/8
1-3/8
2-5/16

“N” indicates NEMA standard stud holes.
All 4N items
See note page A-2

9/16

N

T

5/8

1/4
5/16
7/16

RECOMMENDED
TIGHTENING
TORQUE in-lb
250
325
500

BURNDY
Mechanical
TYPE QDA
QIKLUG™
A-19

For Copper Cable
Compact, high copper alloy terminal for joining a wide range of cable to equipment studs.
Provides low contact resistance when
gripped between two contact nuts. Onewrench installation.

CATALOG
NUMBER
QDA8C
QDA4C
QDA1C
QDA26
QDA28
QDA31
QDA34
QDA40

CONDUCTOR
COMMERCIAL
NAVY
14 SOL. - 8 STR.
8 STR. - 4 STR.
4 STR. - 1 STR.
1/0 STR. - 2/0 STR.
3/0 STR. - 4/0 STR.
250 - 350
400 - 500
600 - 800

C

3 - 14
23 - 40
50 - 75
100 - 125
150 - 200
250 - 350
400 - 500
650 - 800

1
1-1/4
1-1/2
1-7/8
2-1/8

H

K

11/16
3/4
1
1-3/16
1-5/16
1-11/16
2
2-5/16

7/16

STUD
HOLE
SIZE

L
1-7/8

3/8

9/16

1/2

11/16
13/16
1-1/16

5/8
3/4
1

2-3/16
2-1/2
2-5/8
3
3-5/8
4-3/16

T

RECOMMENDED
TIGHTENING
TORQUE in-lb

3/16
7/32
9/32

75
110
150
180
250
325
375
500

5/16
3/8

TYPE QR QIKLINK®
SPLICE OR REDUCER
For Copper Cable to Cable
High copper alloy splicer/reducer for joining a
range of cable end to end. Neat, compact
easy to tape installation. One-wrench
installation.

CATALOG
NUMBER
QR4C
QR1C
QR26
QR28
QR31
QR34
QR40
See note page A-2.

CONDUCTOR
EITHER SIZE

H

L

W

RECOMMENDED
TIGHTENING
TORQUE in-lb

8 STR. - 4 STR.
4 STR. - 1 STR.
1/0 STR. - 2/0 STR.
3/0 STR. - 4/0 STR.
250 - 350
400 - 500
600 - 800

3/4
1-1/16
1-3/16
1-3/8
1-11/16
1-15/16
2-7/16

1-11/16
1-15/16
2-1/8
2-3/8
2-5/8
3-1/16
3-5/8

5/8
11/16
13/16
1
1-1/4
1-7/16
1-7/8

110
150
180
250
325
375
500

BURNDY
Mechanical
TYPE VT
VARITAP™ T-CONNECTOR
A-20

For Copper Cable to Cable
High copper alloy T-connector for cable run,
cable tap. V-bolt clamping elements accommodate large range of cable and are
particularly suited for extra flexible cable.
One-wrench installation.

CATALOG
NUMBER
VT2C2C
VT2525
VT2825
VT2828
VT3025
VT3030
VT3425
VT3428
VT3430
VT3434
VT4040
VT4425
VT4428
VT4834
VT4844
VT4848

CONDUCTOR
RUN

TAP

H

L

W

8 SOL. - 2 STR.
6 SOL. - 1/0 STR.

8 SOL. - 2 STR.
6 SOL. - 1/0 STR.
6 SOL. - 1/0 STR.
1/0 STR. - 4/0 STR.
6 SOL. - 1/0 STR.
1/0 STR. - 300
6 SOL. - 1/0 STR.
1/0 STR. - 4/0 STR.
1/0 STR. - 300
300 - 500
500 - 800
6 SOL. - 1/0 STR.
1/0 STR. - 4/0 STR.
300 - 500
750 - 1000
1500 - 2000

1-5/16

2-5/16
2-5/8
3-1/8
3-1/16
3-3/8
3-5/16
3-11/16
3-1/2
3-5/8
3-3/4
4-1/2
4-5/16
4-1/8
5-1/4
5-3/4
6-1/4

1-5/16
1-7/16
1-1/4
1-11/16
1-3/8
1-15/16
1-1/2
1-11/16
1-15/16
2-1/4
2-5/8
2
2
5
5
5

1/0 STR. - 4/0 STR.
1/0 STR. - 300

300 - 500
500 - 800
750 - 1000
1500 - 2000

1-5/8
1-7/8

2-5/16
2-9/16
2-7/8
4-1/4

See note page A-2

TYPE E-C-G
TRANSFORMER
TAP ADAPTER
For Copper
Multi-tap, range-taking cast copper alloy connector designed to take 2, 3 or 4 conductors
from a single secondary transformer outlet.

CATALOG
NO. OF
CONDUCTOR A
NUMBER CONDUCTORS
SIZE
DIA.
E2C34G1
E3C34G1
E4C34G1

2
3
4

1/0 SOL. - 500

.78

D

H

3-3/4 2-7/8

J

L

1/2-13 6-1/4

W
3-1/2
5-1/4
6-7/8

RECOMMENDED
TIGHTENING
TORQUE in-lb
480

RECOMMENDED
TIGHTENING TORQUE in-lb
RUN
TAP
275
385
250
250
325
325
375
375
375
375
500
500
500
600
600
600

275
385
385
250
385
325
385
250
325
375
500
385
250
375
500
600

BURNDY
Mechanical
TYPE VA, VVA
VARILUG™
A-21

For Copper Cable
High copper alloy terminal for joining a wide
range of cable to equipment pads or bar.
Particularly suitable for use on extra flexible
cable. One-wrench installation. Type VVA,
twin elements secure joint against vibration
and flexing. Particularly recommended for
use on extra flexible cables. One-wrench
installation.

CATALOG NUMBER*
TYPE VA TYPE VVA
VA2C
VA25
VA28
VA28-2N
VA30
VA30-2N
VA34
VA34-2N
VA34-4N
VA40
VA40-2N
VA40-4N

VVA2
VVA25
VVA28
VVA28-2N
VVA30
VVA30-2N
VVA34
VVA34-2N
VVA34-4N
VVA40
VVA40-2N
VVA40-4N

CONDUCTOR
8 SOL. - 2 STR.
6 SOL. - 1/0 STR.
1/0 STR. - 4/0 STR.
1/0 STR. - 300
300 - 500

500 - 800

“N” indicates NEMA standard stud holes.
All 4N items
See note page A-2

Type VVA

Type VA

NO. OF
HOLES
IN PAD
1
1
2 NEMA
1
2 NEMA
1
2 NEMA
4 NEMA
1
2 NEMA
4 NEMA

C
13/16
7/8

D

1-1/4
1-5/16
1-1/2
1-1/16
3-1/2
1-5/8
1-1/8
3-9/16
2
1-3/8
3-5/8
3
3-5/8
2-5/16
1-5/8
3-5/8
3
2-5/8

E&F

H

—
—
—
1-3/4
—
1-3/4
—
1-3/4
1-3/4
—
1-3/4
1-3/4

1-1/2
1-7/8
2-1/4
2-3/16
3-11/32

2-7/8

K
7/16

STUD
HOLE
SIZE
3/8

7/16
9/16
7/16

1/2
3/8

9/16

1/2

11/16
9/16
9/16

5/8
1/2

L

LL

2-3/4
4-1/16
2-7/8
4-5/16
2-7/8
4-1/8
4-15/16 6-3/6
3-1/4
4-5/8
5-3/16 6-9/16
3-13/16 5-5/16
5-3/8
6-7/8
5-3/8
6-7/8
4-1/2
6-3/8
5-13/16 7-11/16
5-13/16 7-11/16

N

T

13/32
1/4
7/16
17/32
5/8
5/16
5/8
5/8
13/16
5/8
5/8
3/8
15/16
5/8
5/8

RECOMMENDED
TIGHTENING
TORQUE in-lb
275
385
250
325
375

500

BURNDY
Mechanical
TYPE HFB-P1
A-22

BAR CLAMP ASSEMBLY
COMPONENTS
For Copper Bar
To build your own high strength clamp assembly for multiple flat bar using type HFB-P1 bar
clamps and clamping hardware, the following
tables have been provided. The clamp
assembly eliminates the need for drilling the
flat bar and is used in indoor and outdoor
applications.

BAR CLAMP BAR
CATALOG
RUN
TAP
NUMBER
‘A’
‘AA’
HFB22P1
HFB33P1
HFB42P1
HFB44P1
HFB63P1
HFB66P1
HFB88P1

2.00
3.00
4.00
4.00
6.00
6.00
8.00

ONE CLAMP HALF
“J”
BOLT
DIA.
L

2.00
3.00
2.00
4.00
3.00
6.00
8.00

3/8
3/8
3/8
1/2
1/2
5/8
3/4

4.38
4.38
5.75
5.75
7.75
8.12
10.50

W

Z

RECOMMENDED
TIGHTENING
TORQUE in-lb

4.38
4.38
5.75
5.75
4.75
8.12
10.50

*
*
*
*
*
*
*

240
240
240
480
480
660
1990

*Z=Space between the bar clamp contact surfaces

COPPER
BUS BAR
WIDTH (INCHES)
RUN-A
TAP-AA
2
3
4
4
6
6
8

BAR CLAMP ASSEMBLY COMPONENTS †
SILICON BRONZE CLAMPING HARDWARE
BAR CLAMP
QTY.
CAT. NO.

2
3
2
4
3
6
8

2
2
2
2
2
2
2

BOLTS

HFB22P1
HFB33P1
HFB42P1
HFB44P1
HFB63P1
HFB66P1
HFB88P1

NUTS

QTY.

CAT. NO.

QTY.

CAT. NO.

4
4
4
4
4
4
4

38 X (*) HEB
38 X (*) HEB
38 X (*) HEB
50 X (*) HEB
50 X (*) HEB
62 X (*) HEB
75 X (*) HEB

4
4
4
4
4
4
4

38CHEN
38CHEN
38CHEN
50CHEN
50CHEN
62CHEN
75CHEN

SPLIT LOCK
WASHERS
QTY.
CAT. NO.
4
4
4
4
4
4
4

38SW
38SW
38SW
50SW
50SW
62SW
75SW

† Ordered separately from BURNDY®.
* See table below when ordering assembly clamping bolts to specify correct bolt length in Cat. #.

CLAMP
NUMBER

“J”
BOLT DIA.

WHEN
Z = 1.25

WHEN
Z = 1.50

HFB22P1
HFB33P1
HFB42P1
HFB44P1
HFB63P1
HFB66P1
HFB88P1

3/8 (-16)
3/8 (-16)
3/8 (-16)
1/2 (-13)
1/2 (-13)
5/8 (-11)
3/4 (-10)

3.00
3.00
3.00
3.25
3.25
3.50
3.75

3.25
3.25
3.25
3.50
3.50
4.00
4.00

NOTE: When ordering assembly bolts specify
correct bolt length in catalog number as
indicated in table.

BOLT LENGTH
WHEN
WHEN
Z = 1.75
Z = 2.00
3.50
3.50
3.50
3.75
3.75
4.00
4.50

4.00
4.00
4.00
4.00
4.00
4.50
4.50

WHEN
Z = 2.25

WHEN
Z = 2.50

WHEN
Z = 2.75

WHEN
Z = 3.00

4.00
4.00
4.00
4.50
4.50
4.50
5.00

4.50
4.50
4.50
4.50
4.50
5.00
5.00

4.50
4.50
4.50
5.00
5.00
5.00
5.50

5.00
5.00
5.00
5.00
5.00
5.50
5.50

BURNDY
Mechanical
TYPE HFB-N
BAR CLAMP TAP
PAD ADAPTER

A-23

For Copper Bar
High conductivity copper, tap pad adapter
provides a NEMA drilled contact pad when
assembled to the HFB-P1 clamps. Tap
connections can be made from copper bus
bar(s) without drilling, by bolting standard
mechanical or compression terminal pads
directly to the pre-drilled tap pad

Fig. 1
Fig. 2
CATALOG
NUMBER

FIG.
NO.

A-C

E&F

L

N

USE WITH ‘H’ CLAMP
CATALOG NUMBER ①

HFB33-4N
HFB44-4N
HFB66-6N

1
1
2

3.00
4.00
6.00

1.75
1.75
1.75

7.00
9.12
11.31

.62
1.12
1.12

HFB33P1
HFB44P1
HFB66P1

① ‘H’ Clamp (two required per assembly) and hardware (as
shown) not included with bar clamp tap pad, order
separately.

BURNDY
Mechanical
TYPES KA-U, KKA-U
UNIVERSAL TERMINAL
A-24

(One Conductor) For Aluminum
and Copper Conductors
These dual-rated one-conductor lugs are
constructed from high strength aluminum
alloy and electro tin-plated to provide low
contact resistance.

Fig. 1

Fig. 2

AL9CU

Fig. 3

CATALOG
NUMBER*

FIG.
NO.

WIRE RANGE
ALUMINUM OR
COPPER

KA6U
KA2U
KA25U
KA26U
KA29U
KA30U
KA31U
KA34U
KA36U
KA40U
KA44U
KKA31U-2N
KA36U-2N
KA40U-2N
KA44U-2N

1
1
1
2
2
2
2
2
2
2
2
3
4
4
4

14 STR. - 6 STR.
14 STR. - 2 STR.
14 STR. - 1/0 STR.
6 STR. - 2/0 STR.
6 STR. - 250
6 STR. - 300
6 STR. - 350
4 STR. - 500
2 STR. - 600
300 - 800
500 - 1000
6 STR. - 350
2 STR. - 600
300 - 800
500 - 1000

* "N" indicates NEMA standard stud holes.
▲ Listed torque values are for maximum conductor sizes
accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for
smaller conductor sizes.
** Maximum dimension.

STUD
HOLE
SIZE
1/4

5/16
3/8
1/2

1/2

D

L

.63
.63
.81
.81
.94
.94
1.03
1.50
1.72
1.69
1.69
3.16
3.22
3.03
3.03

1.06
1.16
1.50
1.47
2.00
2.00
2.25
2.81
3.19
3.38
3.38
5.50
4.69
4.75
4.75

Fig. 4

DIMENSIONS
**
N
W
E
.25
.31
.44
.47
.50
.50
.88
.88
.78
.88
.88
.63
.63
.63
.63

.50
.50
.63
.63
1.00
1.00
1.13
1.51
1.50
1.75
1.75
1.25
1.50
1.75
1.75

—
—
—
—
—
—
—
—
—
—
—
1.75
1.75
1.75
1.75

T

**
H

RECOMMENDED
TIGHTENING ▲
TORQUE in-lb

.09
.10
.19
.19
.25
.25
.25
.31
.44
.50
.50
.38
.44
.50
.50

.50
.55
.80
.80
1.13
1.12
1.25
1.58
1.56
1.94
1.94
1.50
1.57
1.94
1.94

45
50
50
120
275
275
375
500
500
500
600
375
500
500
600

BURNDY
Mechanical
TYPE K2A-U
UNIVERSAL TERMINAL
A-25

(Two Conductor)
For Aluminum and
Copper Conductors
Fig. 1

These dual-rated two-conductor lugs are constructed from high strength aluminum alloy
and electro tin-plated to provide low contact
resistance.

Fig. 2

Fig. 3

CATALOG
NUMBER*

FIG.
NO.

WIRE RANGE
ALUMINUM OR
COPPER

K2A25U
K2A26U
K2A29U
K2A31U
K2A36U
K2A40U
K2A44U
K2A31U-2N
K2A36U-2N
K2A40U-2N
K2A44U-2N

1
2
2
2
2
2
2
3
3
3
3

Two: 14 STR. - 1/0 STR.
Two: 14 STR. - 2/0 STR.
Two: 6 STR. - 250
Two: 4 STR. - 350
Two: 2 STR. - 600
Two: 300 - 800
Two: 500 - 1000
Two: 6 STR. - 350
Two: 2 STR. - 600
Two: 300 - 800
Two: 500 - 1000

* "N" indicates NEMA standard stud holes.
▲ Listed torque values are for maximum conductor sizes
accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for
smaller conductor sizes.
** Maximum dimension.

STUD
HOLE
SIZE
1/4
3/8
1/2
5/8

1/2

D

L

.81
.81
1.50
1.69
1.75
1.66
1.66
3.00
3.22
3.03
3.03

1.47
1.47
2.56
2.88
3.20
3.38
3.50
4.50
4.69
4.75
4.75

DIMENSIONS
**
N
W
E
.44
.44
.50
.88
.63
.88
.88
.63
.63
.63
.63

1.13
1.25
1.66
1.94
2.41
3.19
3.52
2.31
2.41
3.19
3.19

—
—
—
—
—
—
—
1.75
1.75
1.75
1.75

T

**
H

RECOMMENDED
TIGHTENING ▲
TORQUE in-lb

.19
.19
.25
.25
.44
.50
.50
.31
.44
.50
.50

.79
.79
1.20
1.25
1.58
1.94
1.94
1.38
1.56
1.94
1.94

50
50
275
275
375
375
375
275
375
375
375

BURNDY
Mechanical
TYPES K3A-U, KK3A-U
UNIVERSAL TERMINAL
A-26

(Three Conductor)
For Aluminum and
Copper Conductors
Fig. 1

Dual-rated three-conductor lugs are constructed from high strength aluminum alloy
and electro tin-plated to provide low contact
resistance.

Fig. 2

AL9CU

Fig. 3

CATALOG
NUMBER*
K3A2U-2*
K3A25U-2*
K3A26U-2N
K3A27U-2N
K3A29U-2N
K3A31U-2N
K3A36U-2N
KK3A36U-2N
KK3A40U-2N
KK3A44U-2N

FIG.
NO.

WIRE RANGE
ALUMINUM OR
COPPER

1
1
3
3
3
3
3
2
2
2

Three: 14 STR. - 2 STR.
Three: 14 STR. - 1/0 STR.
Three: 14 STR. - 2/0 STR.
Three: 6 STR. - 3/0 STR.
Three: 6 STR. - 250
Three: 6 STR. - 350
Three: 2 STR. - 600
Three: 2 STR. - 600
Three: 300 - 800
Three: 500 - 1000

* Slotted screw.
** ‘‘N” indicates NEMA standard stud holes.
▲ Listed torque values are for maximum conductor sizes
accommodated.
Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor
sizes. All 4N items
See note page A-2

K

STUD
HOLE
SIZE

11/32
7/16

5/16
3/8

9/16

1/2

D

L

1.63
2.09
3.06
3.00
3.00
3.00
3.22
3.00
3.03
3.34

2.19
2.91
3.75
3.88
4.00
4.31
4.69
5.63
5.69
6.19

DIMENSIONS
N
W
E

T

H

.34
.34
.63
.63
.63
.63
.63
.56
.63
.63

.19
.25
.19
.31
.31
.31
.44
.44
.50
.56

.62
.88
1.79
1.12
1.19
1.38
1.56
1.69
1.94
1.88

1.59
1.94
1.95
2.81
2.81
3.00
3.63
4.22
4.81
4.75

.88
1.00

1.75

RECOMMENDED
TIGHTENING ▲
TORQUE in-lb
50

275

375

BURNDY
Mechanical
TYPES K3A-U, KK3A-U
(Continued)
A-27

AL9CU

Fig. 1

Fig. 2

Fig. 3

CATALOG
NUMBER**

FIG.
NO.

WIRE RANGE
ALUMINUM OR
COPPER

K3A2U-4*
K3A25U-4*
K3A27U-4N
K3A29U-4N
K3A31U-4N
K3A36U-4N
K3A40U-4N
KK3A36U-4N
KK3A40U-4N
KK3A44U-4N

3
3
3
3
3
3
3
4
4
4

Three: 14 STR. - 2 STR.
Three: 14 STR. - 1/0 STR.
Three: 6 STR. - 3/0 STR.
Three: 6 STR. - 250
Three: 6 STR. - 350
Three: 2 STR. - 600
Three: 300 - 800
Three: 2 STR. - 600
Three: 350 - 800
Three: 500 - 1000

* Slotted screw
** ‘‘N” indicates NEMA standard stud holes.
▲ Listed torque values are for maximum conductor sizes
accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for
smaller conductor sizes.
All 4N items
See note page A-2

K

STUD
HOLE
SIZE

11/32
7/16

5/16
3/8

9/16

1/2

Fig. 4

D

L

1.63
2.09
3.00
3.00
3.00
3.22
3.03
3.00
3.34
3.34

2.19
2.91
3.88
4.00
4.31
4.69
4.75
5.63
6.19
6.19

DIMENSIONS
N
W
E
.34
.34

.63

1.59
1.94
2.81
2.81
3.00
3.63
4.81
4.22
5.34
4.75

.88
1.00

1.75

T

H

.19
.25
.31
.31
.31
.44
.50
.44
.56
.56

.62
.88
1.12
1.19
1.38
1.56
1.94
1.69
1.88
1.88

RECOMMENDED
TIGHTENING ▲
TORQUE in-lb
50
275

375
275
375

BURNDY
Mechanical
TYPES K4A-U, KK4A-U
UNIVERSAL TERMINAL
A-28

(Four Conductor)
For Aluminum and
Copper Conductors
Fig. 2

Fig. 1

These dual-rated four conductor lugs are
constructed from high strength aluminum
alloy and electro tin-plated to provide low
contact resistance.

AL9CU

CATALOG
NUMBER*
K4A29U-4N
K4A31U-4N
KK4A36U-4N
KK4A40U-4N

WIRE RANGE
ALUMINUM OR
COPPER

FIG.
NO.
1
1
2
2

Four: 6 STR. - 250
Four: 6 STR. - 350
Four: 2 STR. - 600
Four: 300 - 800

STUD
HOLE
SIZE
1/2

D

L

DIMENSIONS
N
W
E

3
3
3.34
3

4
4.31
5.63
6.19

3.69
5.04
5
6

.63

1.75

T

H

.31
.31
.44
.56

1.19
1.38
1.69
1.88

RECOMMENDED
TIGHTENING ▲
TORQUE in-lb
275
375

* ”N” indicates NEMA standard stud holes.
All 4N items
See note page A-2

TYPES K11A-U,
K21A-U, K22A-U

Fig. 3

Fig. 2
Fig. 1

UNIVERSAL TERMINAL
For Aluminum and
Copper Conductors
Fig. 5

Fig. 4

Dual-rated panelboard lugs are constructed
from high strength extruded aluminum alloy
and electro tin-plated to provide low contact
resistance.
AL9CU

CATALOG
NUMBER*

FIG.
NO.

K11A30U*
K11A34U-2
K11A36U-2
K21A36U-2
K22A36U-2
K11A39U-2
K22A39U-2

1
2
3
4
5
3
5

WIRE RANGE
ALUMINUM OR
COPPER
Two: 6 STR. - 300
Two: 4/0 STR. - 500
Two: 2 STR. - 600
Three: 2 STR. - 600
Four: 2 STR. - 600
Two: 1/0 STR. - 750
Four: 1/0 STR. - 750

* Not CSA Listed.
▲ Listed torque values are for maximum conductor sizes
accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for
smaller conductor sizes.

STUD
HOLE
SIZE
5/16
1/4

3/8

DIMENSIONS
N
W
E

T

H

—
.69

.31
.63

2.00
2.38

1.38

.75

3.00

D

L

.94

3.00
2.91

.47
.25

4.91

.38

2.31

1.00
1.44
1.50
2.50
2.50
1.69
3.06

RECOMMENDED
TIGHTENING ▲
TORQUE in-lb
275

375

BURNDY
Mechanical
TYPE KAU-KIT
TRANSFORMER LUG KIT
A-29
These dual-rated lugs are constructed from
high strength aluminum alloy and electro tinplated to provide low contact resistance.
Lugs and mounting hardware packaged
together in these kits.

Features and Benefits
• UL listed AL9CU dual rated set screw
terminals and CSA certified.
◊ Ensure the transformer feeders and
taps are terminated properly.
• Plated steel cap screws and hex nuts
with captive conical washers or individual
Belleville washers.
◊ Terminal to bus connections are made
using proper hardware resulting in true
torque to pressure performance.
Compensates for dissimilar metal
expansion and contraction.

TERMINALS
CATALOG TRANSFORMER
CATALOG
NUMBER
KVA RATING QTY.
NUMBER
KAU-KIT1
KAU-KIT2
KAU-KIT3
KAU-KIT4

WIRE RANGE
ALUMINUM
OR COPPER

15 - 37.5
15 - 45
50 - 75
75 - 112.5
100 - 167
150 - 300

1Ø
3Ø
1Ø
3Ø
1Ø
3Ø

8
4

KA2U
KA29U

#14 - 2
#6 - 250

12

KA29U

#6 - 250

6
7

K2A31U
K2A40U

#6 - 350
300 - 800

400 - 500

3Ø

15

K2A40U

300 - 800

QTY.

BOLT SIZE

8

1/4-20 
 3/4 HH

8
8
5
6
7
4

1/4-20 
 3/4 HH
1/4-20 
 2 HH
1/2-13 
 3 HH
1/2-13 
 2-1/2 HH
1/2-13 
 2
1/2-13 
 2-1/2

• Hardware packed in plastic bag.
◊ No lost hardware prior to installation.
• Larger 800 kcmil lugs in KIT3 and KIT4.
◊ Accommodates common 750 kcmil tap
conductors in larger transformers.

HARDWARE
QTY.
NUT

QTY.

WASHER

8

1/4 
 20 HN

—

Captive to Nut

16

1/4 
 20 HN

—

Captive to Nut

11

1/2-13 HN

11

1/2-13 HN

22
11
22
11

1/2 FW
1/2 Belleville
1/2 FW
1/2 Belleville

BURNDY
Mechanical
TYPE AMS
A-30

DUAL RATED
SPLICER/REDUCER
For Copper and
Aluminum Cable
All splicer/reducers are dual rated for use with
aluminum and copper conductors and are
constructed from high strength, tin plated
aluminum. PENTROX™ oxide inhibiting joint
compounds are recommended for all
aluminum applications.

CATALOG
NUMBER

WIRE RANGE
MAX.
MIN.

AMS-2*
AMS-0*
AMS-4/0
AMS-250
AMS-350
AMS-500
AMS-750
AMS-1000

2
1/0
4/0
250
350
500
750
1000

14
8
6
6
6
3/0
250
500

* Slotted Screws. H2 measured with maximum conductors,
reference only.
Complies with NFPA 78-86.

Features and Benefits
• Large screw diameters.
◊ Ensures greater surface contact with
wires for maximum pullout force.
• Large cable ranges.
◊ Each splice is also an effective
reducing connector.

• All connectors are tin-plated.
◊ Provide low contact resistance and
prevents galvanic corrosion.
• Connectors feature rounded bottoms.
◊ Facilitates taping.
• Solid center barrier.
◊ Prevents contact of dissimilar metals.

L

W

H1

H2 MAX.

NO. OF
SCREWS

SCREW
DIA.

HEX
SIZE

1-19/32
1-29/32
2-5/16
4-3/32
4-11/32
4-25/32
6-1/16
8-11/16

9/16
3/4
1
1
1
1-1/4
1-7/16
1-21/32

9/16
3/4
1-3/32
1-3/32
1-3/32
1-3/8
1-5/8
1-7/8

.79
.86
1.28
1.29
1.30
1.48
1.98
2.34

2
2
2
4
4
4
4
6

3/8
7/16
9/16
5/8
11/16
13/16
15/16
1-1/8

S
S
5/16
5/16
5/16
3/8
1/2
9/16

BURNDY
Mechanical
TYPE AGSKIT
ABOVE GRADE SPLICE KITS
A-31

For all Aluminum or
Copper/Aluminum
Combinations
Type AGS Above Grade Splice Kit consists of
a standard AMS splice/reducer and a heavy
wall heat-shrink sleeve. The AMS Splice is
dual rated for use with aluminum and copper
conductors and are constructed from high
strength, tin plated aluminum that provides
low contact resistance and reduces the
effects of galvanic corrosion. Connector is
installed with common installation tools. The
heavy wall heat shrink sleeve is lined with
adhesive material, providing a positive seal
against moisture egress. Heat shrink sleeve
is installed with standard propane torch, or
electric heat gun.

Fig. 1

Catalog
Number
AGSKIT2
AGSKIT250

Figure
Number
1
2

Fig. 2

Wire Range
Maximum Minimum
2
8
250
1

TYPE UGSKIT
WATERTIGHT/UNDERGROUND
SPLICE KITS
For all Aluminum or
Copper/Aluminum
Combinations
Type UGS Watertight Underground Splice Kit
consists of a standard AMS splice/reducer
and two heavy wall heat-shrink sleeves. The
AMS Splice is dual rated for use with
aluminum and copper conductors and are
constructed from high strength, tin plated
aluminum that provides low contact resistance and reduces the effects of galvanic
corrosion. Connector installed with common
installation tools. Both heavy wall heat shrink
sleeves are lined with adhesive material,
providing a watertight splice that can withstand abrasions that may occur during direct
burial applications. Heat shrink sleeve
installed with standard propane torch, or electric heat gun.

Fig. 1

Catalog
Number
UGSKIT2*
UGSKIT250*

Figure
Number
1
2

*UL486D Listed for Direct Burial

Wire Range
Maximum Minimum
2
8
250
1

Fig. 2

BURNDY
Mechanical
TYPE UGSKIT8
A-32

UF DIRECT BURIAL
SPLICE KIT
Type UGS UF Splice Kit consists of a UF
splice connector and a heavy wall heat-shrink
sleeve. The UF splice connector can accommodate up to four UF conductors and is
installed with common installation tools. The
heavy wall heat shrink sleeve is lined with an
adhesive material, providing a watertight
splice that can withstand abrasions that may
occur during direct burial applications. Heat
shrink sleeve installed with standard propane
torch, or electric heat gun.

Catalog
Number
UGSKIT8*

Wire Range
Copper
8 AWG –14 AWG

*UL486D Listed for Direct Burial

TYPE UGS350ULDB
IN-LINE SPLICE/REDUCER
For Direct Burial

Features and Benefits
• EPDM rubber covered 6061-T6 aluminum
connector.
• Dual rated AL9CU for copper or aluminum
conductor.
• UL Listed and CSA Certified for Direct
Burial.
• Broad range taking capability.
• Low installation cost.

CATALOG
NUMBER
UGS350ULDB

WIRE RANGE
12 AWG - 350 kcmil

Dimensions in brackets [ ] are in millimeters.

LENGTH
In. [mm]

HEIGHT
In. [mm]

8.50
[216]

2.81
[71.4]

HEX SIZE

TORQUE
(In. Lbs.)

5/16

350

BURNDY
Mechanical
TYPE QGFL
BARTAP™
A-33

For Copper Cable To Flat
High copper alloy BARTAP™ for joining a
range of cable to bar or pad. One-wrench
installation.

CATALOG
NUMBER
QGFL1CB1
QGFL1CB1T6
QGFL26B1
QGFL26B1T6
QGFL26B2*
QGFL26B2T6*
QGFL29B1*
QGFL29B1T6*
QGFL31B1*
QGFL31B1T6*
QGFL34B1
QGFL34B1T6
QGFL39B1
QGFL39B1T6
QGFL44B1
QGFL44B1T6
QGFL46B1
QGFL46B1T6
QGFL48B1
QGFL48B1T6

COPPER
CONDUCTOR
10 SOL. - 1 STR.

8 SOL. - 2/0 STR.

B
1-1/8
1-1/4
1-1/2

6 STR. - 250
1-5/8
2 SOL. - 350
1-3/4
1/0 SOL. - 500
2
350 - 750
750 - 1000
1000 - 1500

2-1/4

1500 - 2000

* Can be installed side by side or in-line on NEMA drilled bar.

H
1-7/8
2-3/8
2-1/8
2-5/8
2-1/2
2-1/8
2-5/8
3-1/8
2-7/8
3-1/4
3-1/8
3-5/8
3-1/4
3-5/8
3-3/8
4-1/8
4
4-1/2
5-1/4
5-1/4

J
3/8

1/2

T
(MAX.)
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4

W
1

1-1/8

1-3/8
1-5/8

1-3/4

2-1/8
2-1/2
3

BURNDY
Mechanical
TYPE FCB
A-34

TRANSFORMER
TAP ADAPTER
For Copper and Aluminum
Silver brazed 101% conductivity copper
transformer tap adapter designed to accommodate from 1 to 6 NEMA drilled copper or
aluminum terminal taps from a single
secondary transformer outlet. Tin-plated.
Order mounting hardware & tap terminals
separately.

Fig. 1

FIG.
NO.

CATALOG
NUMBER

A
DIA.

H
REF.

L

P

1
2
1
2
1
2

FCB63-4N
FCB63-6N
FCB64-4N
FCB64-6N
FCB65-4N
FCB65-6N
FCB63-2NP300
FCB64-44NP50

.50
.50
.75
.75
1.00
1.00
.50
.75

5.25
5.25
5.75
5.75
7.00
7.00
5.00
9.00

3.75
5.50
4.00
5.75
4.25
6.00
3.50
5.00

2.25
2.25
2.75
2.75
4.00
4.00
3.00
5.00

4

NOTE: All pads are NEMA drilled.

Fig. 2

BURNDY
Mechanical
TYPE KPU-AC
POLYTAP™
A-35

Insulated Gutter Tap for All
Copper and Aluminum
Combinations
Wide range-taking tin-plated aluminum parallel clamp and insulating cover assembly for
industrial and multiple story structure applications. Only six connectors cover the entire 14
Sol.-750 kcmil range. Covers having flexible
fingers that conform to conductor, fully insulating the connection. UL486B listed for 600
volts maximum 90° C service. Cover and
connector are packaged together. No taping
required.
600 Volt Max. 90° C

CATALOG
NUMBER
KPU29A26AC
KPU29A29AC
KPU34A26AC
KPU34A34AC
KPU39A26AC
KPU39A39AC

CONDUCTOR
COPPER OR ALUMINUM
RUN
TAP
1/0 STR. - 250
1/0 STR. - 250
4/0 STR. - 500
4/0 STR. - 500
500 - 750
500 - 750

14 SOL. - 2/0 STR.
6 STR. - 250
14 SOL. - 2/0 STR.
6 STR. - 500
14 SOL. - 2/0 STR.
1/0 STR. - 750

W

H

L

RECOMMENDED
TIGHTENING
TORQUE in-lb

4

2-11/16

3-1/8

375

4-11/32

1-7/8

3-1/2

450

4-13/16

3-1/4

600

▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6
for smaller combinations.
See note page A-2.

TYPE UCU-AC
RISER TAP
Parallel-groove riser tap and insulation cover
for copper and aluminum. Wide range-taking
assembly for apartment house and light
industrial applications. Cover and connector
are packaged together. Covers having insulating fingers that conform to conductors, fully
insulating the connection. UL486B Listed for
600 volts max. 90° C service.

600 VOLT MAX. 90° C MAX.

CATALOG
NUMBER
UCU28AC

CONDUCTOR
RUN
TAP
2 STR. - 4/0 STR.

10 SOL. - 2 STR.

▲ Listed torque values are for maximum conductor
combinations accommodated. Consult UL486 Tables 7-4,
7-5, 7-6 for smaller combinations.

W

H

L

RECOMMENDED
TIGHTENING ▲
TORQUE in-lb

2-1/4

1-13/16

2-5/8

120

BURNDY
Mechanical
TYPE BIPC
INSUL-TAP™
A-36

UL Listed 90° C, *600 Volt
The INSUL-TAP™, TYPE BIPC, Burndy
Insulation Piercing Connector is ideally suited
for splicing and tapping aluminum and copper
conductor wire sizes: #10 AWG to 500 kcmil.
The BIPC's unique insulation piercing design
allows for use on hot-line applications, eliminating the need for taping.

Features and Benefits
• Insulation piercing capability.
◊ Eliminates the need for conductor
insulation stripping.
• UL486B listed, AL9CU rated.
◊ For copper and aluminum conductor
combinations up to 90° *600 Volt
applications.
• Insulation piercing design.
◊ For use on hot-line applications.
Eliminates the need for taping.
• Easy snap-out tabs.
◊ Eases installation, protects connection
from dirt and debris.
• Simple bolt-on connection.
◊ Eases installation.

CATALOG
NUMBER
BIPC1/0-2
BIPC4/0-6
BIPC4/0-1/0
BIPC350-4/0
BIPC350-350
BIPC500-4/0

CONDUCTOR RANGE
RUN
TAP
1/0 - 8 AWG
[50 - 6 mm2]
4/0 - 1/0 AWG
[95 - 50 mm2]
4/0 - 1/0 AWG
[95 - 50 mm2]
350 - 4/0 AWG
[185 - 95 mm2]
350 - 4/0 AWG
[185 - 95 mm2]
500 - 350 kcmil
[240 - 185 mm2]

2 - 8 AWG
[35 - 6 mm2]
1/0 - 6 AWG
[50 - 16 mm2]
4/0 - 1/0 AWG
[95 - 50 mm2]
4/0 - 10 AWG
[95 - 6 mm2]
350 - 4/0 AWG
[185 - 95 mm2]
4/0 - 4 AWG
[95 - 25 mm2]

Fig. 1

BOLT
SIZE

SOCKET FIG.
SIZE
NO.

5/16-18

1/2

1

5/16-18

1/2

2

5/16-18

1/2

2

3/8-16

9/16

1

3/8-16

9/16

2

3/8-16

9/16

1

Fig. 2

DIMENSIONS
H
L
W
2.00
[51]
2.50
[64]
2.50
[64]
3.00
[76]
3.00
[76]
3.25
[83]

1.53
[39]
2.12
[54]
2.12
[2.12]
1.59
[40]
2.62
[67]
1.59
[40]

2.56
[65]
2.00
[51]
2.06
[52]
2.50
[64]
2.75
[70]
2.62
[67]

RECOMMENDED
TORQUE (N,m)
180 in. lbs.
[20.3 N.m]
250 in. lbs.
[28.3 N.m]
250 in. lbs.
[28.3 N.m]
375 in. lbs.
[42.4 N.m]
300 in. lbs.
[33.9 N.m]
400 in. lbs.
[45.2 N.m]

MAX.
VOLTAGE
RATING
600V
300V
300V
300V
300V
600V

BURNDY
Mechanical
SPEC-BLOK™
POWER
DISTRIBUTION
CONNECTORS

A-37

Unique, modular, made-to-order, powerdistribution assemblies accommodate any
number of supply and load conductors in any
number of poles. Capacity matches the conductors accommodated and SPEC-BLOK™
assures uniform loading.
Burndy will “design”, quote, assemble and
ship SPEC-BLOK™ especially constructed to
suit your particular requirements within
48 hours upon request.
Adjacent poles are separated by easy-tohandle, wrap-around insulating covers which
eliminate taping and reduce heat build-up by
allowing air to flow freely around connectors.
SPEC-BLOK™ is UL Listed for copper or
aluminum conductors for 600 volts. (AL9CU)
Assemblies are mounted on platforms suitable for easy installation in wireway or
junction box.

Features and Benefits
• Accommodate unlimited conductors.
◊ Fits wide range of applications.
Eliminates need for non-UL-listed
improvisation.
• Connector elements tin-plated.
◊ Provides high reliability, low-resistance
connections.
• User friendly, space-saving design.
◊ Easy to install. Saves labor.
• 94-VO rated insulation folds into place
insulating the components.
◊ Saves time and material. Allows
easy installation.

• Connector caps removable for easy
cable lay-in.
◊ Saves labor. Makes installation easier.
Allows installation or straight-through
conductors. Eases retrofit.
• Belleville washers built-in on pressure
screw assemblies, except in assemblies
installed with a 5/32" Allen wrench.
◊ Provides high-integrity connections.
• Conductors can be cut or fed straight
through.
◊ Straight through installation ideal for
riser applications.

Contact Burndy or Technical Services, 1-800-451-4956
or Burndy Customer Service, 1-800-346-4175

BURNDY
Mechanical
SPEC-BLOK™

Features and Benefits
• The SPEC-BLOK™ system includes
12 connector elements
◊ A wide variety of conductor sizes can
be accommodated
• Each element can be bolted together
in parallel
◊ Provides an efficient flow of current from
one element to another
• AL9CU rated for Copper or Aluminum
conductors
◊ Dual-rated system, with UL486B’s
highest temperature rating

A-38

E

• 2 Wire (series), 4 (parallel), and Multi-Tap
versions available
◊ Nearly any conductor combination can
be terminated
• Tin-plated Aluminum Alloy Construction
◊ High-strength, corrosion-resistant
connector elements
• All SPEC-BLOKs™ are custom made for
nearly any Power Distribution system
requirement
◊ Time savings — pre-assembled in our
factory for immediate installation!

W

D

T

SPEC-BLOK™ CONNECTORS

C

S

CATALOG DESIGNATION
(MAXIMUM
CONDUCTOR)

4
Conductor

2
Conductor

A

Q

B

NUMBER OF
CONDUCTORS
ACCOMMODATED

4
Conductor

2
Conductor

R

A

Q

U

P

AL or CU
WIRE RANGE UNDER
EACH CAP

DIMENSIONS
ALLEN
WRENCH
Second
SIZE
Conductor
Length Without Insulator
(if
Height On
First
Width
required)
Max
4
2
Conductors
May Be Conductors
Conductor Conductor
MUST Be
1/0-2/0

#12-2/0
2-9/16

1-1/2

2-1./8

7/8

3-1/8

1-11/16

4-1/4

1-3/8

5/32"

(2/0)
B

3/0-250

R

#6-250

(250)
C

S
(350)

D

1 to 4 (0, 1
or 2
per cap)

1 or 2
per cap

T

250-350

400-500

1/4"

#6-350
3-5/16

1-13/16

4-5/8

1-1/2

4-1/16

2

5-5/8

1-3/4

4-7/8

2-1/4

7-1/4

2-5/8

#6-500

(500)
E

W

600-750

3/8"

3/0-750

(750)

Catalog Designation Number of Conductors
(Maximum Conductor)
Accommodated
P (1/0)
1 to 8 (0, 1 or 2 under
each screw)
U (1/0 & 500)
2 to 9 (0, 1 or 2 under
each screw plus one
large conductor)
** This range may be expanded to include #8 provided two
conductors are being installed in that particular element.

Large
Groove

Small
Grooves**

Height On
Maximum
Conductors

Width

__

6-1/0

3 1/2

2

3/0-500

6-1/0

4 1/8

2

Length
Without
Insulator

Allen
Wrench
Size

1 3/4

5/32"

BURNDY
Mechanical
SPEC-BLOK™
MOUNTING PLATFORMS
A-39
SPEC-BLOK™ Mounting Platforms are rigid
steel construction with a black finish. They
can be supplied for junction box mounting or
wireway construction allowing trough conductors to pass underneath the assemblies.

(CPB-)

(CPT-)

CATALOG
NUMBER

L
(Nominal)

L
(Overall)

W
(Overall)

CPB6
CPB8
CPB10
CPB12
CPB16-5/8
CPB21-1/4

6
8
10
12
16-5/8
21-1/4

7-3/4
9-3/4
11-3/4
13-3/4
18-3/8
23

2-1/2
2-1/2
2-1/2
3-1/2
3-1/2
3-1/2

CATALOG
NUMBER
CPT6
CPT8
CPT10
CPT12
CPT16

L

W

H

5-7/8
7-7/8
9-7/8
11-7/8
15-7/8

2-1/2
3-1/2
3-1/2
3-1/2
3-1/2

2-1/4
3
3-1/2
4
4

SPEC-BLOK™ catalog numbers describe exactly how the distribution block is assembled:
5DR-NDST-GQP-12
(assembly pictured)
5
DR

Total number of poles in the
completed assembly
One 'D' unit and one 'R' unit, bolted
in parallel, forming each phase pole
(3 phase poles)

N

Denotes the beginning of the neutral
pole (where required)
DST One 'D' unit, one 'S' unit, and on 'T'
unit, bolted in parallel, forming the
neutral pole
G
QP

12

Denotes the beginning of the ground
pole description (where required)
One 'Q' unit and on 'P' unit, bolted in
parallel, forming the ground pole.
Size (inches) of the wireway or trough
that is needed to enclose the assembly. If a junction box enclosure is used,
no number is used to denote the size
of the enclosure.

SPEC-BLOK™ IS A SYSTEM THAT CAN SOLVE MOST POWER DISTRIBUTION APPLICATIONS!

BURNDY
Mechanical
QUESTIONNAIRE
A-40

FOR SPEC-BLOK™
OR ELECTRO-RAIL™
APPLICATIONS
What is the total capacity of the system?_____________amps

Are any conductors continuous? ■ Yes ■

How many poles in the system

If yes, which ones?____________________________________

(3-wire, 4-wire, single phase, etc.)?_____________poles

___________________________________________________

Are neutral conductors (when required) different sizes (AWG/KCMil)
than the phase conductors?

What kind of enclosure is connection assembly being mounted into
and what are inside space dimensions?

_________the same size

Trough size _________________________________________

__________different size

Is a ground connection required?

■ Yes

■ No

What are the quantities, sizes (AWG/kcmil) and material (Al/Cu)
of the incoming line conductors and outgoing load conductors?

No

Box, panel, cabinet, other size___________________________
When is a quotation required? Date:______________________
When is the material required? Date:_____________________

QUANTITY
LINE
PER
PHASE

SIZE

CONDUCTOR
TYPE
(Cu/Al)

Is there a preference for a particular
Burndy distributor? ■ Yes ■ No
If yes, give name, location & telephone Number:
Name:______________________________________________

LOAD
Address:____________________________________________
LINE
PER
NEUTRAL

__________________________________________________
LOAD
LINE

PER
GROUND
LOAD

Phone #:____________________________________________

BURNDY
Mechanical
3 WIRE BUS
ASSEMBLY
FOR TROUGH

A-41

(INSULATING COVERS AND
MOUNTING BASE INCLUDED)
Bus Assemblies consist of tin plated aluminum bus mounted to an insulating platform.
Each phase is separated with 94VO 600 volt
wrap-around adhesive insulations. The entire
assembly is mounted on a trough type base.

CATALOG
NUMBER
1300A-8-3-10
1300A-12-3-10
1300A18-3-10
1300A-24-3-10
1300A-30-3-10
1350A-8-3-12
1350A-12-3-12
1350A-18-3-12
1350A-24-3-12
1350A-30-3-12
1500A-12-3-10
1500A-18-3-10
1500A-24-3-10
1500A-30-3-10
1500A-12-3-12
1500A-18-3-12
1500A-24-3-12
1500A-30-3-12

AMP RATING
PER BUS
1300
1300
1300
1300
1300
1350
1350
1350
1350
1350
1500
1500
1500
1500
1500
1500
1500
1500

DIMENSIONS
LENGTH
BUS
INSULATION
8
12
18
24
30
8
12
18
24
30
12
18
24
30
12
18
24
30

12
16
22
28
34
12
16
22
28
34
16
22
28
34
16
22
28
34

WIDTH

HEIGHT

WEIGHT

PCS. PER CTN.

10
10
10
10
10
12
12
12
12
12
10
10
10
10
12
12
12
12

4.75
4.75
4.75
4.75
4.75
5.25
5.25
5.25
5.25
5.25
4.75
4.75
4.75
4.75
5.25
5.25
5.25
5.25

8 lbs.
11 lbs.
15 lbs.
22 lbs.
26 lbs.
9 lbs.
12 lbs.
16 lbs.
23 lbs.
27 lbs.
15 lbs.
18 lbs.
27 lbs.
30 lbs.
16 lbs.
19 lbs.
28 lbs.
31 lbs.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

BURNDY
Mechanical

A-42

4 WIRE BUS
ASSEMBLY
FOR TROUGH
(INSULATING COVERS AND
MOUNTING BASE INCLUDED)

CATALOG
NUMBER
1350A-8-4-12
1350A-12-4-10
1350A-18-4-12
1350A-24-4-12
1350A-30-4-12
1500A-12-4-12
1500A-18-4-12
1500A-24-4-12
1500A-30-4-12

AMP RATING
PER BUS
1350
1350
1350
1350
1350
1500
1500
1500
1500

DIMENSIONS
LENGTH
BUS
INSULATION
8
12
18
24
30
12
18
24
30

12
16
22
28
34
16
22
28
34

WIDTH

HEIGHT

WEIGHT

PCS. PER CTN.

12
12
12
12
12
12
12
12
12

5.25
5.25
5.25
5.25
5.25
5.25
5.25
5.25
5.25

10 lbs.
13 lbs.
17 lbs.
26 lbs.
30 lbs.
18 lbs.
21 lbs.
30 lbs.
34 lbs.

1
1
1
1
1
1
1
1
1

BURNDY
Mechanical
WIRE BUS
ASSEMBLY FOR
JUNCTION BOXES

A-43

(INSULATING COVERS AND
MOUNTING BASE INCLUDED)

3 WIRE BUS ASSEMBLY
FOR JUNCTION BOXES
(INSULATING COVERS AND
MOUNTING BASE INCLUDED)
CATALOG
NUMBER
1350A-8-3-B
1350A-12-3-B
1350A-18-3-B
1350A-24-3-B
1350A-30-3-B
1500A-12-3-B
1500A-18-3-B
1500A-24-3-B
1500A-30-3-B

AMP RATING
PER BUS
1350
1350
1350
1350
1350
1500
1500
1500
1500

DIMENSIONS
LENGTH
BUS
INSULATION
8
12
18
24
30
12
18
24
30

12
16
22
28
34
16
22
28
34

WIDTH

HEIGHT

WEIGHT

PCS. PER CTN.

12
12
12
12
12
12
12
12
12

2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75

9 lbs.
12 lbs.
16 lbs.
23 lbs.
27 lbs.
15 lbs.
18 lbs.
27 lbs.
30 lbs.

1
1
1
1
1
1
1
1
1

WIDTH

HEIGHT

WEIGHT

PCS. PER CTN.

16
16
16
16
16
16
16
16
16

2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75

10 lbs.
13 lbs.
17 lbs.
26 lbs.
30 lbs.
18 lbs.
21 lbs.
30 lbs.
34 lbs.

1
1
1
1
1
1
1
1
1

4 WIRE BUS ASSEMBLY
FOR JUNCTION BOXES
(INSULATING COVERS AND
MOUNTING BASE INCLUDED)
CATALOG
NUMBER
1350A-8-4-B
1350A-12-4-B
1350A-18-4-B
1350A-24-4-B
1350A-30-4-B
1500A-12-4-B
1500A-18-4-B
1500A-24-4-B
1500A-30-4-B

AMP RATING
PER BUS
1350
1350
1350
1350
1350
1500
1500
1500
1500

DIMENSIONS
LENGTH
BUS
INSULATION
8
12
18
24
30
12
18
24
30

12
16
22
28
34
16
22
28
34

BURNDY
Mechanical
VERSI-POLE™
A-44

POWER DISTRIBUTION
BLOCKS
VERSI-POLE™ Power Distribution Blocks
are designed to provide modular solutions to
power distribution applications. Each connector element is made from a high conductivity
aluminum alloy which is insulated with a high
strength polymer housing. One, two, and
three pole versions available. "Add" a pole
(snap-together) blocks are also available for
wire sizes up to 500 kcmil. For use with Cu or
Al. 600 V, AL9CU rated.

Features and Benefits
• "Add" a pole feature available.
◊ Provides capability to create as many
poles as required.
• Up to 30 tap conductors accommodated.
◊ Ideal for current distribution to multiple
locations.
• Single or dual run connections.
◊ Allows user to minimize the number
of connectors needed to do the job.

VERSI-POLE™ SNAPTOGETHER BLOCKS

• Suitable for use with aluminum or
copper conductors.
◊ Provides maximum versatility.
• 600 V, AL9CU rated.*
◊ Meets or exceeds industry standard
requirements.
• Dead-front covers available
◊ Provides user protection – one cover
per pole.
* BDB-430-500-1 not UL recognized or CSA certified

RUN
WIRE RANGE
AL9CU

TAP
WIRE RANGE
AL9CU

AMPERE
RATING PER
POLE

NUMBER OF
POLES

BDA-112-350

350 kcmil - 6

4 - 14

350

ADDER

BDA-16-350

350 kcmil - 6

2/0 - 14

350

ADDER

BDA-16-500

500 kcmil - 4

2/0 - 4

430

ADDER

BDA-26-350

350 kcmil - 6

2/0 - 14

700

ADDER

BDA-212-500

500 kcmil - 4

4 - 14

860

ADDER

BDA-26-500

500 kcmil - 4

2/0 - 14

860

ADDER

BDA-24-500

500 kcmil - 4

4/0 - 6

860

ADDER

BDA-11-500

500 kcmil - 4

500 kcmil - 4

430

ADDER

BDA-22-350

350 kcmil - 6

350 kcmil - 6

700

ADDER

BDA-22-500

500 kcmil - 4

500 kcmil - 4

860

ADDER

CATALOG
NUMBER

CONNECTOR
RUN

NOTES:
1. Order Optional BDB COVER1 per pole if desired.
2. Snap-together blocks can also be assembled to 1, 2, 3
pole blocks to create multi-pole distribution blocks.

TAP

BURNDY
Mechanical
VERSI-POLE™
VERSI-POLE™ 1, 2, 3 POLE
DISTRIBUTION BLOCKS

A-45

RUN
WIRE RANGE
AL9CU

TAP
WIRE RANGE
AL9CU

AMPERE
RATING PER
POLE

BDB-16-2/0-1
BDB-16-2/0-2
BDB-16-2/0-3

2/0 - 12

4 - 14

195

1
2
3

BDBCOVER2

BDB-26-2/0-1
BDB-26-2/0-2
BDB-26-2/0-3

2/0 - 14

2 - 14

390

1
2
3

BDBCOVER2

BDB-112-350-1
BDB-112-350-2
BDB-112-350-3

350 kcmil - 6

4 - 14

350

1
2
3

BDBCOVER1

BDB-16-350-1
BDB-16-350-2
BDB-16-350-3

350 kcmil - 6

2/0 - 14

350

1
2
3

BDBCOVER1

BDB-14-500-1
BDB-14-500-2
BDB-14-500-3

500 kcmil - 4

2/0 - 14

430

1
2
3

BDBCOVER2

BDB-16-500-1
BDB-16-500-2
BDB-16-500-3

500 kcmil - 4

2/0 - 14

430

1
2
3

BDBCOVER1

BDB-162-500-1
BDB-162-500-2
BDB-162-500-3

500 kcmil - 4

2 - 14

430

1
2
3

BDBCOVER2

BDB-26-350-1
BDB-26-350-2
BDB-26-350-3

350 kcmil - 6

2/0 - 14

700

1
2
3

BDBCOVER1

BDB-212-500-1
BDB-212-500-2
BDB-212-500-3

500 kcmil - 4

4 - 14

860

1
2
3

BDBCOVER1

BDB-26-500-1
BDB-26-500-2
BDB-26-500-3

500 kcmil - 4

2/0 - 14

860

1
2
3

BDBCOVER1

BDB-24-500-1
BDB-24-500-2
BDB-24-500-3

500 kcmil - 4

4/0 - 6

860

1
2
3

BDBCOVER1

CATALOG
NUMBER

CONNECTOR
RUN
TAP

OPTIONAL
NUMBER OF COVER ORDER
POLES
1 PER POLE

BURNDY
Mechanical
VERSI-POLE™
A-46

VERSI-POLE™ 1, 2, 3
SPLICE/REDUCER BLOCKS
RUN
WIRE RANGE
AL9CU

TAP
WIRE RANGE
AL9CU

AMPERE
RATING PER
POLE

BDB-11-2/0-1
BDB-11-2/0-2
BDB-11-2/0-3

2/0 - 14

2/0 - 14

195

1
2
3

BDBCOVER2

BDB-11-350-1
BDB-11-350-2
BDB-11-350-3

350 kcmil - 6

350 kcmil - 6

350

1
2
3

BDBCOVER2

BDB-11-500-1
BDB-11-500-2
BDB-11-500-3

500 kcmil - 6

500 kcmil - 6

430

1
2
3

BDBCOVER1

BDB-22-2/0-1
BDB-22-2/0-2
BDB-22-2/0-3

2/0 - 14

2/0 - 14

390

1
2
3

BDBCOVER2

BDB-22-350-1
BDB-22-350-2
BDB-22-350-3

350 kcmil - 6

350 kcmil - 6

700

1
2
3

BDBCOVER1

BDB-22-500-1
BDB-22-500-2
BDB-22-500-3

500 kcmil - 4

500 kcmil - 4

860

1
2
3

BDBCOVER1

RUN
WIRE RANGE
AL9CU

TAP
WIRE RANGE
AL9CU

AMPERE
RATING PER
POLE

BDC-14-2/0-1

2/0 - 14

4 - 14

195

1

BDBCOVER3

BDA-14-2/0-1

2/0 - 14

4 - 14

195

ADDER

BDBCOVER3

BDC-11-2/0-1

2/0 - 14

2/0 - 14

195

1

BDBCOVER3

BDA-11-2/0-1

2/0 - 14

2/0 - 14

195

ADDER

BDBCOVER3

CATALOG
NUMBER

CONNECTOR
RUN
TAP

OPTIONAL
NUMBER OF COVER ORDER
POLES
1 PER POLE

SNAP TOGETHER
SPLICER/REDUCER
BLOCKS
CATALOG
NUMBER

CONNECTOR
RUN
TAP

OPTIONAL
NUMBER OF COVER ORDER
POLES
1 PER POLE

BURNDY
Mechanical
VERSI-POLE™
(Continued)
A-47

VERSI-POLE™ 1, 2, 3
SPLICE/REDUCER BLOCKS
These tables and illustrations refer to VERSIPOLE™ Power Distribution Blocks listed on
pages A-48 through A-50.

THE FIGURE TO THE LOWER RIGHT IS APPLICABLE TO THE FOLLOWING:
Catalog Number

Number of Poles

Catalog Number

Number of Poles

BDA-11-500

1 (adder)

BDB-16-500-3

3

BDA-112-350

1 (adder)

BDB-212-500-1

1

BDA-16-350

1 (adder)

BDB-212-500-2

2

BDA-16-500

1 (adder)

BDB-212-500-3

3

BDA-212-500

1 (adder)

BDB-22-350-1

1

BDA-22-350

1 (adder)

BDB-22-350-2

2

BDA-22-500

1 (adder)

BDB-22-350-3

3

BDA-24-500

1 (adder)

BDB-22-500-1

1

BDA-26-350

1 (adder)

BDB-22-500-2

2

BDA-26-500

1 (adder)

BDB-22-500-3

3

BDB-11-500-1

1

BDB-24-500-1

1

BDB-11-500-2

2

BDB-24-500-2

2

BDB-11-500-3

3

BDB-24-500-3

3

BDB-112-350-1

1

BDB-26-350-1

1

BDB-112-350-2

2

BDB-26-350-2

2

BDB-112-350-3

3

BDB-26-350-3

3

BDB-16-350-1

1

BDB-26-500-1

1

BDB-16-350-2

2

BDB-26-500-2

2

BDB-16-350-3

3

BDB-26-500-3

3

BDB-16-500-1

1

BDB-430-500-1

1

BDB-16-500-2

2

NO. OF
POLES

DIMENSIONS A
INCHES

Adder
1
2
3
N

2.50
2.81
5.31
7.81
(2.50 X N) + .31

Example for 10 poles:
A = (2.50 X 10) + .31 = 25

BURNDY
Mechanical
VERSI-POLE™
(Continued)
A-48

VERSI-POLE™ 1, 2, 3
SPLICE/REDUCER BLOCKS
These tables and illustrations refer to VERSIPOLE™ Power Distribution Blocks listed on
pages A-48 through A-50.
THE FIGURE TO THE RIGHT IS
APPLICABLE TO THE FOLLOWING:
Catalog Number

Number of Poles

BDB-11-2/0-1

1

BDB-11-2/0-2

2

BDB-11-2/0-3

3

BDB-11-350-1

1

BDB-11-350-2

2

BDB-11-350-3

3

BDB-14-500-1

1

BDB-14-500-2

2

BDB-14-500-3

3

BDB-16-2/0-1

1

BDB-16-2/0-2

2

BDB-16-2/0-3

3

BDB-162-500-1

1

BDB-162-500-2

2

BDB-162-500-3

3

BDB-22-2/0-1

1

BDB-22-2/0-2

2

BDB-22-2/0-3

3

BDB-26-2/0-1

1

BDB-26-2/0-2

2

BDB-26-2/0-3

3

APPLICABLE VERSI-POLETM ITEMS
Catalog Number

Number of Poles

BDA-14-2/0-1

1 (adder)

BDC-14-2/0-1

1

BDA-11-2/0-1

1 (adder)

BDC-11-2/0-1

1

NO. OF
POLES

DIMENSIONS A
INCHES

Adder
1
2
3
N

.81
1.08
1.89
2.70
(.81 X N) + .27

Example for 10 poles:
A = (.81 X 10) + .27 = 8.37

NO. OF
POLES

DIMENSIONS A
INCHES

Adder
1
2
3
N

1.64
1.94
3.57
5.20
(1.64 X N) + .30

Example for 10 poles:
A = (1.64 X 10) + .30 = 16.20

BURNDY
Mechanical
BURNDY UNITAP™
CLEAR INSULATED
MULTIPLE TAP CONNECTORS

A-49

Tap connections and in-line splice/reductions
are made quickly and easily with the
UNITAP™ line of connectors. UL486B Listed.
Dual-rated AL9CU for any stranded copper or
stranded aluminum applications. 600 Volt,
90° C.

Features and Benefits
• Clear Plastisol covered AL6061-T6
aluminum body.
◊ Saves time, lowers installation costs,
eliminates taping.
• Clear Plastisol.
◊ Allows visual confirmation that
conductor is properly inserted.

• Oxide inhibitor pre-installed.
◊ Inhibits moisture and contaminants
from entering the contact area.
• Range-taking.
◊ Reduces number of connectors carried
in inventory.

2 PORT 1 or 2 Sided Entry
Catalog
Number

# of
Ports

Wire Range
(AWG/kcmil)

L

W

H

Hex Key

Fig.
No.

BIT4
BITO4
BIT2/0
BITO2/0
BIT250
BITO250
BIT350
BITO350
BIT600
BITO600
BIT750*
BITO750*

2
2
2
2
2
2
2
2
2
2
2
2

#14 - #4
#14 - #4
#14 - 2/0
#14 - 2/0
#10 - 250
#10 - 250
#10 - 350
#10 - 350
#4 - 600
#4 - 600
#2 - 750
#2 - 750

1.16
1.16
1.52
1.52
2.03
2.03
2.22
2.22
2.72
2.72
2.87
2.87

1.16
1.50
1.40
1.56
2.07
2.64
2.32
3.00
2.38
3.00
2.70
3.38

1.25
1.25
1.38
1.38
2.13
2.13
2.50
2.50
2.75
2.75
3.00
3.00

1/8
1/8
3/16
3/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8

1
2
1
2
1
2
1
2
1
2
1
2

Fig. 1

* Not UL Listed

Fig. 2

IN-LINE SPLICER/REDUCER
Catalog
Number

Wire Range
(AWG/kcmil)

L

W

H

Hex Key

BISR2
BISR1/0
BISR250
BISR350
BISR500

#14 - 2
#14 - 1/0
#10 - 250
#10 - 350
#6 - 500

2.38
2.91
4.01
4.63
5.00

0.75
0.91
1.19
1.34
1.62

1.22
1.38
2.10
2.35
2.62

5/32
3/16
5/16
5/16
3/8

BURNDY
Mechanical
BURNDY UNITAP™
A-50

MULTI-PORT
Single-Sided Entry
Catalog
Number
BIBS4-3
BIBS4-4
BIBS4-5
BIBS4-6
BIBS4-8
BIBS2/0-3
BIBS2/0-4
BIBS2/0-5
BIBS2/0-6
BIBS2/0-8
BIBS2/0-10
BIBS2/0-12
BIBS2/0-14
BIBS250-3
BIBS250-4
BIBS250-5
BIBS250-6
BIBS250-8
BIBS250-10
BIBS250-12
BIBS250-14
BIBS350-3

# of Wire Range
Ports (AWG/kcmil)
3
4
5
6
8
3
4
5
6
8
10
12
14
3
4
5
6
8
10
12
14
3

#14 - 4
#14 - 4
#14 - 4
#14 - 4
#14 - 4
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 350

L

W

H

Hex
Key

Catalog
Number

1.59
2.03
2.47
2.91
3.78
2.19
2.86
3.53
4.20
5.55
6.89
8.24
9.58
2.97
3.91
4.84
5.78
7.66
9.53
11.41
13.29
3.13

1.25
1.25
1.25
1.25
1.25
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
2.07
2.07
2.07
2..07
2.07
2.07
2.07
2.07
2.32

1.25
1.25
1.25
1.25
1.25
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.50

1/8
1/8
1/8
1/8
1/8
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16

BIBS350-4
BIBS350-5
BIBS350-6
BIBS350-8
BIBS350-10
BIBS350-12
BIBS350-14
BIBS600-3
BIBS600-4
BIBS600-5
BIBS600-6
BIBS600-8
BIBS600-10
BIBS600-12
BIBS600-14
BIBS750-3*
BIBS750-4*
BIBS750-6*
BIBS750-8*
BIBS750-10*
BIBS750-12*
BIBS750-14*
* Not UL Listed

# of Wire Range
Ports (AWG/kcmil)
4
5
6
8
10
12
14
3
4
5
6
8
10
12
14
3
4
6
8
10
12
14

#10 - 350
#10 - 350
#10 - 350
#10 - 350
#10 - 350
#10 - 350
#10 - 350
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#2 - 750
#2 - 750
#2 - 750
#2 - 750
#2 - 750
#2 - 750
#2 - 750

L

W

H

Hex
Key

4.04
4.95
5.86
7.68
9.50
11.32
13.14
4.00
5.28
6.56
7.84
10.41
12.97
15.53
18.09
4.25
5.63
8.37
11.13
13.87
16.63
19.37

2.32
2.32
2.32
2.32
2.32
2.32
2.32
2.38
2.38
2.38
2.38
2.38
2.38
2.38
2.38
2.70
2.70
2.70
2.70
2.70
2.70
2.70

2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
3.00
3.00
3.00
3.00
3.00
3.00
3.00

5/16
5/16
5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

BURNDY
Mechanical
BURNDY UNITAP™
A-51

MULTI-PORT
Double-Sided Entry
Catalog
Number
BIBD4-2
BIBD4-3
BIBD4-4
BIBD4-5
BIBD4-6
BIBD4-8
BIBD2/0-2
BIBD2/0-3
BIBD2/0-4
BIBD2/0-5
BIBD2/0-6
BIBD2/0-8
BIBD2/0-10
BIBD2/0-12
BIBD2/0-14
BIBD250-2
BIBD250-3
BIBD250-4
BIBD250-5
BIBD250-6
BIBD250-8
BIBD250-10
BIBD250-12
BIBD250-14
BIBD350-2

# of Wire Range
Ports (AWG/kcmil)
2
3
4
5
6
8
2
3
4
5
6
8
10
12
14
2
3
4
5
6
8
10
12
14
2

#14 - #4
#14 - #4
#14 - #4
#14 - #4
#14 - #4
#14 - #4
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 350

L

W

H

Hex
Key

Catalog
Number

1.16
1.59
2.03
2.47
2.91
3.78
1.52
2.19
2.86
3.53
4.20
5.55
6.89
8.24
9.58
2.03
2.97
3.91
4.84
5.78
7.66
9.53
11.41
13.29
2.22

1.50
1.50
1.50
1.50
1.50
1.50
1.56
1.56
1.56
1.56
1.56
1.56
1.56
1.56
1.56
2.64
2.64
2.64
2.64
2.64
2.64
2.64
2.64
2.64
3.00

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.50

1/8
1/8
1/8
1/8
1/8
1/8
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16

BIBD350-3
BIBD350-4
BIBD350-5
BIBD350-6
BIBD350-8
BIBD350-10
BIBD350-12
BIBD350-14
BIBD600-2
BIBD600-3
BIBD600-4
BIBD600-5
BIBD600-6
BIBD600-8
BIBD600-10
BIBD600-12
BIBD600-14
BIBD750-2*
BIBD750-3*
BIBD750-4*
BIBD750-6*
BIBD750-8*
BIBD750-10*
BIBD750-12*
BIBD750-14*

# of Wire Range
Ports (AWG/kcmil)
3
4
5
6
8
10
12
14
2
3
4
5
6
8
10
12
14
2
3
4
6
8
10
12
14

#10 - 350
#10 - 350
#10 - 350
#10 - 350
#10 - 350
#10 - 350
#10 - 350
#10 - 350
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#2 - 750
#2 - 750
#2 - 750
#2 - 750
#2 - 750
#2 - 750
#2 - 750
#2 - 750

NOTE: Only 1 conductor per port allowed.
* Not UL Listed

L

W

H

Hex
Key

3.13
4.04
4.95
5.86
7.68
9.50
11.32
13.14
2.56
3.77
4.97
6.17
7.37
9.78
12.97
15.53
18.09
2.87
4.25
5.63
8.37
11.13
13.87
16.63
19.37

3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.38
3.38
3.38
3.38
3.38
3.38
3.38
3.38

2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00

5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

BURNDY
Mechanical
BURNDY UNITAP™
A-52

CLEAR INSULATED
MULTIPLE TAP CONNECTORS
MOUNTING VERSION
TYPE BIBS-MT, BIBD-MT
The BIBS-MT and BIBD-MT series UNITAP™
offer the same multi-port capabilities as the
standard UNITAP™ connectors except these
-MT types are provided with two isolated
mounting holes at both ends of the connector
for direct mounting to a trough, gutter or
wireway. They will accommodate up to
standard 1/4 hardware.

Fig. 2

Fig. 1

MULTI-PORT
Single-Sided Entry
Catalog
Number
BIBS2/04MT
BIBS2/06MT
BIBS2/08MT
BIBS2/010MT
BIBS2/012MT
BIBS2504MT
BIBS2506MT
BIBS2508MT
BIBS25010MT
BIBS25012MT
BIBS3504MT
BIBS3506MT
BIBS3508MT
BIBS35010MT
BIBS35012MT
BIBS6004MT
BIBS6006MT
BIBS6008MT
BIBS60010MT
BIBS60012MT

# of
Fig # Ports
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

4
6
8
10
12
4
6
8
10
12
4
6
8
10
12
4
6
8
10
12

MULTI-PORT
Double-Sided Entry
Wire Range
(AWG/Kcmil)

L

W

H

Hex
Key

Catalog
Number

#14-2/0
#14-2/0
#14-2/0
#14-2/0
#14-2/0
#10-250
#10-250
#10-250
#10-250
#10-250
#10-350
#10-350
#10-350
#10-350
#10-350
#4-600
#4-600
#4-600
#4-600
#4-600

3.95
5.29
6.64
7.98
9.33
5.53
7.40
9.28
11.16
13.03
5.61
7.43
9.25
11.07
12.89
7.59
10.16
12.72
15.28
17.84

1.31
1.31
1.31
1.31
1.31
2.07
2.07
2.07
2.07
2.07
2.32
2.32
2.32
2.32
2.32
2.38
2.38
2.38
2.38
2.38

1.38
1.38
1.38
1.38
1.38
2.13
2.13
2.13
2.13
2.13
2.50
2.50
2.50
2.50
2.50
2.75
2.75
2.75
2.75
2.75

3/16
3/16
3/16
3/16
3/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8

BIBD2/04MT
BIBD2/06MT
BIBD2/08MT
BIBD2/010MT
BIBD2/012MT
BIBD2504MT
BIBD2506MT
BIBD2508MT
BIBD25010MT
BIBD25012MT
BIBD3504MT
BIBD3506MT
BIBD3508MT
BIBD35010MT
BIBD35012MT
BIBD6004MT
BIBD6006MT
BIBD6008MT
BIBD60010MT
BIBD60012MT

# of
Fig # Ports
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

4
6
8
10
12
4
6
8
10
12
4
6
8
10
12
4
6
8
10
12

Wire Range
(AWG/Kcmil)

L

W

H

Hex
Key

#14-2/0
#14-2/0
#14-2/0
#14-2/0
#14-2/0
#10-250
#10-250
#10-250
#10-250
#10-250
#10-350
#10-350
#10-350
#10-350
#10-350
#4-600
#4-600
#4-600
#4-600
#4-600

3.95
5.29
6.64
7.98
9.33
5.53
7.40
9.28
11.16
13.03
5.61
7.43
9.25
11.07
12.89
7.59
10.16
12.72
15.28
17.84

1.56
1.56
1.56
1.56
1.56
2.64
2.64
2.64
2.64
2.64
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00

1.38
1.38
1.38
1.38
1.38
2.13
2.13
2.13
2.13
2.13
2.50
2.50
2.50
2.50
2.50
2.75
2.75
2.75
2.75
2.75

3/16
3/16
3/16
3/16
3/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8

BURNDY
Mechanical
BURNDY UNITAP™
THE MOLE™
A-53

For Direct Burial
600V, 90°C
Designed specifically for direct burial applications, the MOLE™ inline splice/reducer is
made with a specialized plastisol material
that forms a rugged weathertight connection.

Features and Benefits
• UL486D Listed for direct burial.
• AL9CU Dual-rated for copper and
aluminum applications. 600V 90°C.
• Plastisol covered AL6061-T6 aluminum
body saves time by eliminating the need
for heat shrink.
• Oxide inhibitor pre-installed preventing
moisture and contaminants from entering
contact area.
• Range-taking capability reduces the
number of connectors carried in inventory.

Number
of
Ports

Wire
Range
(AWG/kcmil)

BISR4-DB

2

#6 - 4 AWG

4.30

0.80

1.28

BISR1-DB

2

#2 - 1 AWG

6.30

0.93

1.59

BISR3/0-DB

2

1/0 - 3/0 AWG

6.25

0.99

1.84

BISR250-DB

2

4/0 - 250 kcmil

6.70

1.18

2.03

Catalog
Number

BISR-DB = BURNDY Inline Splice/Reducer Direct Burial

Dimensions (Inches)
L
W
H

Hex Key
(Torque)
(In.-lbs.)
1/8
(50)
5/32
(130)
3/16
(220)
5/16
(360)

Wire
Strip
Length
7/8
1-3/32
1-3/32
1-5/16

BURNDY
Mechanical
UV RATED
BLACK UNITAP™
A-54

For Direct Burial
600V, 90°C

Features and Benefits
• UV Rated Plastisol covered AL6061-T6
aluminum body saves time by eliminating
the need for taping.
• Oxide inhibitor pre-installed inhibits
moisture and contaminants from
entering the contact area.

Catalog
Number
1PL42
1PLO42
1PL2/02
1PLO2/02
1PL2502
1PLO2502
1PL3502
1PL6002
1PLO6002
1PBS2
1PBS1/0
1PBS250
1PBS350
1PBS500
1PL43
1PL44
1PL2/03
1PL2503
1PLD43
1PLD44
1PLD2/02
1PLD2/03
1PLD2/04
1PLD2/06
1PLD2502
1PLD2503
1PLD2504
1PLD2506
1PLD3502
1PLD3503
1PLD3504
1PLD3506
1PLD3508
1PLD6002
1PLD6003
1PLD6004
1PLD6005
1PLD6006
1PLD6008

Fig.
No.

Number
of
Ports

Wire
Range
(AWG/kcmil)

3
4
3
4
3
4
3
3
4
1
1
1
1
1
5
5
5
5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
4
3
3
3
4
2
3
4
6
2
3
4
6
2
3
4
6
8
2
3
4
5
6
8

#14 - 4
#14 - 4
#14 - 2/0
#14 - 2/0
#10 - 250
#10 - 250
#10 - 350
#4 - 600
#4 - 600
#14 - 2
#14 - 1/0
#10 - 250
#10 - 350
#6 - 500
#14 - 4
#14 - 4
#14 - 2/0
#10 - 250
#14 - 4
#14 - 4
#14 - 2/0
#14 - 2/0
#14 - 2/0
#14 - 2/0
#10 - 250
#10 - 250
#10 - 250
#10 - 250
#10 - 350
#10 - 350
#10 - 350
#10 - 350
#10 - 350
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600
#4 - 600

1PL = 2 Port Single Sided Entry
1PLO = 2 Port Offset Entry
1PBS = In-line Splice/Reducer

L

Dimensions (Inches)
W

1.16
1.16
1.52
1.52
2.03
2.03
2.22
2.72
2.72
2.38
2.91
4.01
4.63
5.00
1.59
2.03
2.19
2.97
1.59
2.03
1.52
2.19
2.86
4.20
2.03
2.97
3.91
5.78
2.22
3.13
4.04
5.86
7.68
2.56
3.77
4.97
6.17
7.37
9.78

1.16
1.50
1.40
1.56
2.07
2.64
2.32
2.38
3.00
0.75
0.91
1.19
1.34
1.62
1.25
1.25
1.31
2.07
1.50
1.50
1.56
1.56
1.56
1.56
2.64
2.64
2.64
2.64
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00

1PL = Multi-Port Single Sided Entry
1PLD = Multi-Port Double Sided Entry

• Range-taking capability reduces the
number of connectors carried in inventory.
• UL486B Listed, AL9CU, 600V 90°C

H

Hex Key
(Torque)
(In.-lbs.)

Wire
Strip
Length

1.25
1.25
1.38
1.38
2.13
2.13
2.50
2.75
2.75
1.22
1.38
2.10
2.35
2.62
1.25
1.25
1.38
2.13
1.25
1.25
1.25
1.25
1.25
1.25
2.13
2.13
2.13
2.13
2.50
2.50
2.50
2.50
2.50
2.75
2.75
2.75
2.75
2.75
2.75

1/8 (45)
1/8 (45)
3/16 (120)
3/16 (120)
5/16 (275)
5/16 (275)
5/16 (275)
3/8 (375)
3/8 (375)
5/32 (45)
3/16 (120)
5/16 (120)
5/16 (275)
3/8 (375)
1/8 (45)
1/8 (45)
3/16 (120)
5/16 (275)
1/8 (45)
1/8 (45)
3/16 (120)
3/16 (120)
3/16 (120)
3/16 (120)
5/16 (275)
5/16 (275)
5/16 (275)
5/16 (275)
5/16 (375)
5/16 (375)
5/16 (375)
5/16 (375)
5/16 (375)
3/8 (375)
3/8 (375)
3/8 (375)
3/8 (375)
3/8 (375)
3/8 (375)

5/8
5/8
11/16
11/16
1
1
1-1/8
1-1/8
1-1/8
3/4
1
1-3/16
1-3/8
1-1/2
5/8
5/8
11/16
1
5/8
5/8
11/16
11/16
11/16
11/16
1
1
1
1
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8

BURNDY
Compression
SMALL HYDENT
TABLE OF CONTENTS
General Information ........................B-2, B-3
MIL. SPEC. Equivalent Tables ................B-4
Types T & YAD ........................................B-5
Types TP & BA ......................................B-6
Types TN & YAES ..........................B-7, B-8
Type YAE-G BOX ..................................B-9
Types YAE-N BOX & YAE-N ................B-10
Type YAES-K ..............................B-11, B-12
Types YAV BOX & YAV................B-13, B-14
Types YAV-L BOX & YAV-L ........B-15, B-16
Types YAV-H BOX & YAV-H ..................B-17
Type YBM ............................................B-18
Types YAEV & YAEV-L ................B-19, B-20
Type YAEV-H ..............................B-21, B-22
Types YAV-R & YAV-RS ........................B-23
Type YAEV-RS ......................................B-24
Type YAEV-RH ......................................B-25
Types T-F & YAD-F................................B-26
Types YAV-T-F BOX & YAV-T-F ............B-27
Types YAV-H-F BOX, YAV-H-F
& YAV-Z ............................................B-28
Types TN-F & YAES-F ..........................B-29
Types YAE-N-F BOX & YAE-N-F ..........B-30
Types TP-F & BA-EF ............................B-31

Types YAE-Z BOX & YAE-Z ..................B-32
Types TP-Z & BA-EZ ............................B-33
Types TP-LF & BA-EL ..........................B-34
Type Q-F................................................B-35
Type QP-F ............................................B-35
Type QP-M ............................................B-36
Type QN-M ............................................B-36
Types PGP & PGN ................................B-37
Types FQN-F & FQN-M ........................B-38
Type FL..................................................B-39
Uninsulated Splices ..............................B-40
Types YSV, YSV-H & YSV-L ................B-40
Type YSV-L............................................B-41
Type YSM ..............................................B-42
Type YSCM............................................B-43
Types YSES-K ......................................B-44
Types SP & BS......................................B-45
Insulated Splices ..................................B-46
Types SN, YSE-HN................................B-46
Types SNM, YSE BOX, YSES,
YSE-H BOX, YSE & YSE-H ..............B-47
Types YSV & YRV-L ..............................B-48
Types YQE & RK ..................................B-49

B-1

BURNDY
Compression
Table 1
PERFORMANCE REQUIREMENTS - TERMINALS FOR COPPER WIRE
PER MIL-T-7928
PER UL 486

The terminals and splices in this catalog are
approved, per MIL-T-7928 and/or UL 486,
where indicated. Table 1 shows the performance requirements for terminals used in
military and commercial equipment. The voltage drops listed are maximum allowable
B-2 values taken at currents well above rated current for the wires. Tensile values assure that
the wires will not become separated from the
terminals under reasonably expected stresses.
UL tensile values are chosen to reflect the
severest expected duty. MIL Specification tensile values apply only to crimp terminations
and reflect minimum values that are obtained
in good crimp joints. Actual performance of
Burndy terminals exceeds the requirements
of Table 1. Typical values are shown in Figs.
1-5. For High Temperature application
BURNDY® YAV series with nickel plating "NK" suffix provide for continuous operation to
650° F and 750° F intermittent service.

WIRE SIZE

26
24
22
20
18
16
14
12
10
8
6
4
2
1
0
00
000
0000

TEST
CURRENT
(Amps)

MAX.
VOLTAGE
DROP
(Mv).

3
4.5
9
11
16
22
32
41
55
73
101
135
181
211
245
283
320
380

TENSILE STRENGTH IN POUNDS

Fig 1. Tensile strength of YAD
HYLUG™ after axial
rotation stresses.

8
8
7
6
5
7
6
5
5
5
5
5
5
5
5
5
5
5

MIN.
TENSILE
STRENGTH
(Lbs.)

MIN.
TENSILE
STRENGTH
(Lbs.)

7
10
15
19
38
50
70
110
150
225
300
400
550
650
700
750
825
875

—
—
8
13
20
30
50
70
80
90
100
140
180
200
250
300
350
450

TEST
CURRENT
FOR MAX.
50˚C RISE
(Amps)

—
—
—
—
—
—
15
20
30
50
65
85
115
130
150
175
200
230

Fig 2. Tensile strength of BA
VINYLUG™ after axial
rotation stresses.

TENSILE STRENGTH IN POUNDS

Performance

COMMERCIAL WIRE SIZE

COMMERCIAL WIRE SIZE

BURNDY
Compression
GENERAL
INFORMATION
(Continued)

Fig 5. Voltage drops of YAES at
currents per Table 1 after
vibration.

VOLTAGE DROP mV

TENSILE STRENGTH IN POUNDS

Fig 3. Tensile strength of YAES
INSULUG™ after
vibration.

AN WIRE SIZE

DEGREES CENTIGRADE

Fig 4. Temperature rise of BA
VINYLUG™ at currents
per Table 1.

TERMINAL
SIZE
COMMERCIAL WIRE SIZE

AN WIRE SIZE

B-3

BURNDY
Compression
EQUIVALENT TABLES
MILITARY SPECIFICATIONS

B-4

Terminals

Terminals

BURNDY® Equivalents to MS25036 in accordance with Specification MIL-T-7928 (ASG)

BURNDY® Equivalents to MS20659 in accordance with Specification MIL-T-7928 (ASG)

MS25036 Catalog
Dash No. Number
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123

YAES18-N1
YAE18-G43
YAES18-N2
YAE18-N21
YAES18-N3
YAE18N
YAES18-N4
YAE18-N3
YAES18-N5
YAE18-N15
YAES14-N6
YAE14-N43
YAES14-N7
YAE14-N43
YAES14-N8
YAE14N
YAES14-N9
YAE14-N3
YAES14-N10
YAE14-N4
YAES10-N11
YAE10-N5
YAES10-N12
YAE10N
YAES10-N13
YAE10-N2
YAES10-N14
YAE10-N4
YAEV8C-L
YAEV8C-L1
YAEV8C-L2
YAEV8C-L3
YAEV6C-L1M
YAEV6C-LM
YAEV6C-L4M
YAEV6C-L2M
YAEV4C-L

Class Class
1
2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

Cage
Code
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8

MS25036
Dash No.
124
125
126
127
128
129
130
131
132
133
134
135
136
137
143
144
145
146
147
148

1NJK8
149
1NJK8
150
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8

152
153
154

156
157
158

Catalog
Number
YAEV4C-L4
YAEV4C-L2
YAEV2C-L1
YAEV2C-L
YAEV2C-L4
YAEV1C-L1
YAEV1C-L
YAEV1C-L3
YAEV25-L1
YAEV25-L
YAEV25-L3
YAEV26-L2
YAEV26-L
YAEV26-L3
YAE22-G18
YAE22-G16
YAE22-G13
YAE22-G14
YAE22-G15
YAES18-N48
YAE18-N17
YAES18-N49
YAE18N1
YAES18-N50
YAE18-N2
YAES14-N52
YAES14-N53
YAE14-N1
YAES14-N54
YAE14-N2
YAES10-N56
YAE10-N11
YAES10-N57
YAE10-N3
YAES10-N58

Class Class Cage
1
2 Code
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X

X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8

1NJK8
1NJK8
1NJK8

MS20659
Dash No.

Catalog
Number

105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
128
129
130
131
132
133

YAV10
YAV10-T2
YAV8C-L
YAV8C-L2
YAV6C-L
YAV6C-L2
YAV4C-L
YAV4C-L2
YAV2C-L1
YAV2C-L
YAV1C-L1
YAV1C-L1
YAV25-L1
YAV25-L
YAV26-L2
YAV26-L
YAV27-L
YAV27-L1
YAV28-L
YAV28-L12
YAV10-T4
YAV8C-L3
YAV6C-L1
YAV6C-L4
YAV4C-L4
YAV2C-L4

Class Class
1
2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X

X

Cage
Code

MS20659
Dash No.

Catalog
Number

Class
1

1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8

134
135
136
137
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
165

YAV1C-L3
YAV25-L3
YAV26-L3
YAV28-L54
YAV8C-L14
YAV8C-L1
YAV8C-L4
YAV6C-L10
YAV4C-L3
YAV4C-L5
YAV2C-L3
YAV2C-L2
YAV2C-L11
YAV1C-L2
YAV1C-L4
YAV25-L2
YAV25-L16
YAV26-L1
YAV26-L16
YAV27-L20
YAV27-L18
YAV28-L56
YAV28-L60
YAV28-L13
YAV28-L14
YAV10-T7

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

Class
2

Cage
Code

X

1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8
1NJK8

BURNDY
Compression
TYPES T AND YAD

DEEP “V” GROOVE
SERRATIONS

HYLUG™

LONG BRAZED
SEAM BARREL

ELECTRO-TIN
PLATED

UNINSULATED
COMPRESSION TERMINAL,
RING TONGUE

WIRE
CRIMP

The Type T uninsulated terminals are constructed of pure electrolytic copper. Designed
with a long brazed seam barrel, standard
neck, deep V groove inner serrations and
electro-tin plated. The terminals are ideal for
control wiring and other standard duty
applications.
The ring tongue provides a secure termination under the screw head that cannot be
removed without the complete removal of the
screw. Two or more terminals can easily be
stacked on a common stud.

CATALOG WIRE
NUMBER RANGE
T18-4
T18-6
T18-8
T18-10
T18-14
T18-516
T18-38
T14-4
T14-6
T14-8
T14-10
T14-14
T14-516
T14-38
T10-6
T10-8
T10-10
T10-14
T10-516
T10-38

22-18

20-14

12-10*

STUD
SIZE

C

3, 4
4-6
6-8
8-10
1/4
5/16
3/8
3, 4
4-6
6-8
8-10
1/4
5/16
3/8
4-6
6-8
8-10
1/4
5/16
3/8

.25
.25
.31
.31
.45
.45
.53
.25
.25
.31
.31
.45
.45
.53
.37
.37
.37
.46
.53
.58

* NOTE: UL Listed for 14-10 when installed with MR8G98
and Y8MRB-1 tools only.
• 1000 pcs/reel.

RING
TONGUE

WIRE RANGE

Features and Benefits
• Constructed of pure electrolytic copper.
◊ Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
• Long brazed seam barrel and deep
V groove inner serrations.
◊ Provides optimum conductivity reliability
and holding power after crimping.
• Electro-tin plated.
◊ Provides durable long-lasting
corrosion resistance.

DIMENSIONS
L
Y
MAX. MAX.
.65
.65
.77
.77
.96
.96
1.05
.67
.67
.77
.77
.96
.96
1.05
.83
.83
.83
.97
1.02
1.08

B-5

.53
.53
.61
.61
.73
.73
.78
.55
.55
.61
.61
.73
.73
.78
.64
.64
.64
.74
.76
.79

Z
MIN.

BULK
CATALOG
NUMBER*

INSTALLATION
TOOLING

.24
.24
.33
.33
.44
.44
.49
.26
.26
.33
.33
.44
.44
.49
.29
.29
.29
.39
.41
.44

YAD18-4
YAD18-6
YAD18-8
YAD18-10
YAD18-14
YAD18-516
YAD18-38
YAD14-4
YAD14-6
YAD14-8
YAD14-10
YD14-14
YAD14-516
YAD14-38
YAD10-6
YAD10-8
YAD10-10
YAD10-14
YAD10-516
YAD10-38

Non-Ratchet:
Y10D,
Y10-22
Ratchet:
MR8G98,
Y8MRB-1,
MR20
Non-Ratchet:
Y10D,
Y10-22
Ratchet:
MR8G98,
Y8MRB-1,
MR20
Non-Ratchet:
Y10D, Y10-22
Ratchet:
MR8G98,
Y8MRB-1,
MR20

• Wire range is clearly marked on terminal.
◊ Provides easy identification.
• Inspection hole.
◊ Provides an easy visual check of
wire insertion.
• Long neck terminal.
◊ Permits easy bending and stacking of
several terminals on a common stud.

TAPE MOUNTED
WIRE
CATALOG NO. INSTALLATION STRIP
2000/Reel
TOOLING
LENGTH
YAD18-4M
YAD18-6M
YAD18-8M
YAD18-10M
YAD18-14M
YAD18-516M
YAD18-38M
YAD14-4M
YAD14-6M
YAD14-8M
YAD14-10M
YAD14-14M
YAD14-516M
YAD14-38M
•YAD10-6M
•YAD10-8M
•YAD10-10M
*YAD10-14M
*YAD10-516M
*YAD10-38M

TFM
with
DFM6D1
Die

9/32


TFM
with
DFM5D1
Die

9/32


TFM
with
DFM4D1
Die

11/32


BURNDY
Compression
TYPES TP AND BA

WIRE
CRIMP

EXPANDED SHROUD
INSULATION CRIMP

VINYLUG™

B-6

TERMINAL POLYVINYLCHLORIDE
INSULATED, RING TONGUE

COLOR CODED
INSULATION
WIRE SIZE
RANGE

600 VOLTS MAX. 105° C MAX.
VINYLUG™ Type TP is designed for commercial and light duty industrial control and power
circuit applications. Supplied with an expanded
polyvinyl chloride (PVC) insulation shroud,
many tongue variations and rated 600V
makes TP terminals versatile and economical.

CATALOG
NUMBER
TP16-4
TP16-6
TP16-8
TP16-10
TP16-14
TP16-38
TP14-4
TP14-6
TP14-8
TP14-10
TP14-14
TP14-516
TP14-38
TP10-6
TP10-8
TP10-10
TP10-14
TP10-38
* 1000/Reel

WIRE
RANGE
22-16
Max. Insul.
Dia. Accom.: .145
Color Code:
Red
16-14
Max. Insul.
Dia. Accom.: .180
Color Code:
Blue
12-10
Max. Insul.
Dia. Accom.: .260
Color Code:
Yellow

STUD
SIZE

C

3-4
4-6
6-8
8-10
12, 1/4
3/8
3-4
4-6
6-8
8-10
12, 1/4
5/16
3/8
4-6
6-8
8-10
12, 1/4
3/8

.22
.25
.31
.31
.40
.53
.22
.25
.31
.31
.40
.53
.53
.31
.36
.36
.53
.53

SMOOTH
ENTRY

RING
TONGUE

TIN
PLATED

DEEP “V”
SERRATIONS

Features and Benefits
• Expanded insulation support accepts
standard and large wire diameters.
◊ Lowers inventory requirements,
permits greater flexibility and provides
insulation support.
• Funnel entry.
◊ Easy wire insertion.
• Manufactured of pure electrolytic copper.
◊ Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.

DIMENSIONS
L
Y
.71
.74
.85
.85
.99
1.15
.71
.74
.85
.85
.99
1.15
1.15
.91
1.00
1.00
1.22
1.27

.61
.62
.70
.70
.79
.88
.61
.62
.70
.70
.79
.88
.88
.75
.81
.81
.95
1.00

Z

BULK
CATALOG
NUMBER*

.17
.18
.26
.26
.36
.45
.17
.18
.26
.26
.36
.45
.45
.20
.26
.26
.40
.45

BA16E4
BA16E6
BA16E8
BA16E10
BA16E14
BA16E38
BA14E4
BA14E6
BA14E8
BA14E10
BA14E14
BA14E516
BA14E38
BA10E6
BA10E8
BA10E10
BA10E14
BA10E38

INSTALLATION
TOOLING

Plier Type:
Y10-22, Y10D
or
Ratchet Tool:
MR8-89-1,
NR8-G96,
MR15

Plier Type:
Y10-22, Y10D
or Ratchet:
MR8-89-1,
MR15

• Deep V groove serrations in the
inner barrel.
◊ Provides added holding strength and
better conductivity.
• Electro-tin plated.
◊ Provides durable long-lasting
corrosion resistance.

TAPE MOUNTED
WIRE
CATALOG NO. INSTALLATION STRIP
2000/Reel
TOOLING
LENGTH
BA16E4M
BA16E6M
BA16E8M
BA16E10M
BA16E14M
BA16E38M
BA14E4M
BA14E6M
BA14E8M
BA14E10M
BA14E14M
BA14E516M
BA14E38M
*BA10E6M
*BA10E8M
*BA10E10M
*BA10E14M
*BA10E38M

TFM
with
DFM3D-1
Die

13/64


TFM
with
DFM2D-1
Die

13/64


TFM
with
DFM1D5
Die

19/64


BURNDY
Compression
TYPES TN AND YAES
INSULUG™
TERMINAL NYLON INSULATED,
RING-TONGUE
300 VOLTS MAX. 105°C MAX.
INSULUG™ type TN Nylon-insulated terminals are designed for heavy duty industrial,
utility and military power and control-circuit
applications for wire sizes 26 AWG through
10 AWG. They offer high dielectric strength
and stability in oily conditions and meet military CLASS 1 and CLASS 2 requirements per
MS25036 and the requirements of military
specifications MIL-T-7928 (ASG).

DEEP "V"
SERRATIONS

COLOR CODED
NYLON INSULATION

INTEGRAL
ONE PIECE
COPPER,
TIN PLATED
DESIGN

SMOOTH
FUNNEL ENTRY

INTEGRAL INSULATION
SUPPORT AND WIRE
STRAIN RELIEF

B-7

WIRE SIZE
AND STUD SIZE

Features and Benefits
• An integral one-piece copper barrel /insulation grip and wire strain relief design.
◊ Provides improved physical strength
characteristics over a multi-piece design.
• Manufactured of pure electrolytic copper.
◊ Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
• Brazed seam.
◊ Provides a stronger barrel design to
minimize any possible splitting and
eliminates folding.
• Deep inner barrel serrations.
◊ Provides excellent electrical conductivity
and pullout strength values.
• Smooth funnel entry.
◊ Easy wire insertion.

• The insulation is locked in place.
◊ Will not twist off, thereby maintains
proper dielectric values.
• Electro-tin plated.
◊ Provides durable long-lasting resistance
to corrosion.
• Color-coded and clearly marked.
◊ Provides quick, easy wire size identification.
• Ring Tongue.
◊ Provides a secure termination under the
screw head that can not be removed
without complete removal of the screw.
• Two or more terminals may be stacked on
a common stud easily.
◊ Provides flexibility and versatility.

BURNDY
Compression
TYPES TN AND YAES
(Continued)

B-8

CATALOG
NUMBER
TN18-4
TN18-6
TN18-8
TN18-10
TN18-14
TN18-516
TN18-38
TN14-4
TN14-6
TN14-8
TN14-10
TN14-14
TN14-516
TN14-38
TN10-6
TN10-8
TN10-10
TN10-14
TN10-516
TN10-38

WIRE
RANGE
22-18
Max. Insul.
Dia. Accom.: .120
Color Code:
Red

16-14
Max. Insul.
Dia. Accom.: .153
Color Code:
Blue
12-10
Max. Insul.
Dia. Accom.: .210
Color Code:
Yellow

STUD
SIZE

MIL. STD.
MS25036-

C

3-4
4-6
6-8
8-10
12, 1/4
5/16
3/8
3-4
4-6
6-8
8-10
12, 1/4
5/16
3/8
4-6
6-8
8-10
12, 1/4
5/16
3/8

-148
-102
-149
-103
-150
-104
-105
-152
-106
-153
-108
-154
-109
-110
-111
-156
-112
-157
-113
-114

.23
.25
.31
.31
.46
.46
.53
.25
.25
.31
.31
.45
.45
.53
.37
.37
.37
.53
.53
.58

▲ Class 1 and class 2. Meets the requirement of military
specification MILT-T-7928 (ASG)
* Use on #10 or #12 Str. Cu only.
** Meets requirements for Class 2 installation. For use as a
Class 1 connector, use tool conforming to MS25037,
Class 1.

DIMENSIONS
L MAX. Y MAX.
.76
.87
.91
.91
1.09
1.09
1.17
.79
.79
.89
.89
1.08
1.08
1.16
1.12
1.12
1.12
1.32
1.32
1.34

.64
.74
.76
.76
.87
.87
.91
.67
.67
.74
.74
.86
.86
.90
.94
.94
.94
1.06
1.06
1.05

Z MAX.

BULK
CAT. NO.

.20
.29
.29
.29
.41
.41
.45
.24
.24
.31
.31
.43
.43
.47
.26
.26
.26
.37
.37
.40

YAES18N48
YAES18N1
YAES18N49
YAES18N3
YAES18N50
YAES18N4
YAES18N5
YAE14N52
YAES14N6
YAES14N53
YAES14N8
YAES14N54
YAES14N9
YAES14N10
YAES10N11
YAES10N56
YAES10N12
YAES10N57
YAES10N13
YAES10N14

INSTALLATION
TOOLING

WIRE
STRIP
LENGTH

7/32”
Non-Ratchet:
Y10D,
Y1022

7/32”

Ratchet:
MR8-83

11/32”

BURNDY
Compression
TYPE YAE-G BOX

WIRE CRIMP

INSULUG™

DEEP "V"
SERRATIONS

TERMINAL NYLON INSULATED,
RING-TONGUE
MULTI-FINGER
INSULATION GRIP

TIN PLATED
INSULATION
CRIMP

INSULUG™ Type YAE-N nylon insulated terminals are designed with a multi-finger insulation grip for paper, EPR and other elastic or
hard to grip insulations. The metal fingers
firmly grip the insulation providing superior
holding characteristics, cable support and
strain relief. Type YAE-N terminals are rated
105°C and meet military standard MS25036
class 2 and MIL-T-7928 (ASG) requirements.

WIRE
RANGE

YAE22G18 BOX•
26-20
YAE22G12 BOX• Max. Insul.
YAE22G16 BOX• Dia. Accom.:
YAE22G13 BOX•
.098
YAE22G14 BOX• Color Code:
YAE22G15 BOX•
Amber
• Not UL recognized
* 1000/Reel
** Class 2

B-9

COLOR CODED
NYLON INSULATION

WIRE SIZE
RANGE

300 VOLTS MAX. 105° C MAX.

CATALOG
NUMBER

MULTI-FINGER
INSULATION GRIP

RING TONGUE

Features and Benefits
• Multi-finger insulation grip.
◊ Provides superior insulation holding
characteristics, especially on EPR
and other elastic-type insulations.
• Brazed seam.
◊ Provides stronger more durable
termination.
• Manufactured of pure electrolytic copper.
◊ Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.

STUD
SIZE

MIL.
STD.**
MS25036

C

1.2
1.2
3.4
4-6
6-8
8-10

-148
–
-144
-145
-146
-147

.15
.25
.18
.25
.32
.32

DIMENSIONS
L
Y
MAX. MAX.
.70
.75
.75
.75
.83
.83

.62
.62
.62
.62
.67
.67

Z
MAX.
.22
.22
.22
.22
.27
.27

• Deep V groove, inner barrel serrations.
◊ Provide optimum conductivity, reliability,
and holding power.
• Smooth funnel entry.
◊ Easy wire insertion.

BULK
TAPE MOUNTED
WIRE
CATALOG INSTALLATION CATALOG NO. INSTALLATION STRIP
NUMBER*
TOOLING
2000/Reel
TOOLING
LENGTH
YAE22G18•
YAE22G12•
YAE22G16•
YAE22G13•
YAE22G14•
YAE22G15•

M8ND
with
N14HET-25V1
Die

YAE22G18M•
YAE22G12M•
YAE22G16M•
YAE22G13M•
YAE22G14M•
YAE22G15M•

TFM
with
DFM11D1
Die

5/32


BURNDY
Compression
TYPES YAE-N BOX
AND YAE
(Continued)
INSULUG™
B-10

CATALOG
NUMBER
YAE18N29 BOX
YAE18N27 BOX
YAE18N7 BOX
YAE18N17 BOX
YAE18N26 BOX
YAE18N21 BOX
YAE18N25 BOX
YAE18G43 BOX
YAE18N24 BOX
YAE18N1 BOX
YAE18N BOX

WIRE
RANGE

22-16 †
Max. Insul.
Dia.
Accom.: .125
Color Code:
Red

YAE18N2 BOX
YAE18N3 BOX
YAE14N43 BOX
YAE14N1 BOX
YAE14N BOX
YAE14N2 BOX
YAE14N3 BOX
YAE14N4 BOX
YAE12N7 BOX
YAE12N9 BOX
YAE12N1 BOX
YAE12N BOX
YAE12N2 BOX

16-14
Max. Insul.
Dia.
Accom.: .156
Color Code:
Blue
14-12
Max. Insul.
Dia.
Accom.: .180
Color Code:
Green

YAE10N5 BOX
YAE10N11 BOX
YAE10N BOX
YAE10N3 BOX
YAE10N2
YAE10N4

12-10
Max. Insul.
Dia.
Accom.: .209
Color Code:
Yellow

STUD
SIZE

MIL STD.**
MS25036

C

Z MIN.

BULK
CATALOG
NUMBER

1-2
2
4
4
4
4-6
4-6
4-6
6-8
6-8
8-10
12,
1/4
5/16
4-6
6-8
8-10
1/4
5/16
3/8
10
6-8
6-8
8-10

—
—
—
-148
—
-102
—
—
—
-149
-103

.14
.19
.25
.25
.23
.25
.22
.25
.28
.31
.31

.75
.77
.80
.80
.78
.89
.79
.90
.92
.92
.92

.68
.66
.68
.68
.68
.77
.68
.68
.77
.77
.77

.19
.19
.19
.19
.19
.28
.19
.19
.28
.28
.28

YAE18N29
YAE18N27
YAE18-N7
YAE18N17
YAE18N26
YAE18N21
YAE18N25
YAE18G43
YAE18N24
YAE18N1
YAE18N

-150

.45

1.11

.88

.40

YAE18N2

-104
-106
-153
-108
-154
-109
-110
—
—
—
—

.45
.25
.31
.31
.45
.45
.53
.31
.31
.31
.31

1.11
.82
.92
.92
1.11
1.11
1.19
1.06
1.06
1.06
1.06

.88
.69
.75
.75
.88
.88
.93
.93
.90
.90
.90

.40
.20
.28
.28
.40
.40
.44
.29
.28
.28
.28

YAE18N3
YAE14N43
YAE14N1
YAE14N
YAE14N2
YAE14N3
YAE14N4
YAE12N7
YAE12N9
YAE12N1
YAE12N

1/4

—

.46

1.25

1.02

.40

YAE12N2

4-6

-111

.38

1.15

.96

.28

YAE10N5

DIMENSIONS
L MAX. Y MAX.

6-8

-156

.38

1.17

.98

.30

YAE10N11

8-10

-112

.38

1.15

.96

.28

YAE10N

1/4

-157

.54

1.39

1.12

.44

YAE10N3

5/16

-113

.54

1.39

1.12

.44

YAE10N2

3/8

-114

.54

1.39

1.12

.44

YAE10N4

* 1000/Reel
** Class 2
† Use Y10D or Y10-22 only when crimping #16 AWG.

TAPE
MOUNTED
INSTALLATION CATALOG NO.
TOOLING
2000/REEL

MR8-33T-1
(no extra dies
required)
M8ND
with one of
following dies:
N14HET-25V1
N10ET-9
N14HET-15
or
Y10D
Y10-22

MR8-33T-1
(no extra dies
required)
Y10D
M8ND
with die N12HET-1
MR8-33T-1
(no extra dies
required)
M8ND with one of
the following dies:
N10HET-15
N10ET-9
Y10D, Y10-22

YAE18N29M
YAE18N27M
YAE18-N7M
YAE18N17M
YAE18N26M
YAE18N21M
YAE18N25M
YAE18G43M
YAE18N24M
YAE18N1M
YAE18NM

INSTALLATION
TOOLING

WIRE
STRIP
LENGTH

TFM
with
DFM10D1
die

3/16


TFM
with
DFM9D1
die

3/16


YAE18N2M
YAE18N3M
YAE14N43M
YAE14N1M
YAE14NM
YAE14N2M
YAE14N3M
YAE14N4M
YAE12N7M
YAE12N9M
YAE12N1M
YAE12NM
YAE12N2M
* YAE10N5M
* YAE10N11M
* YAE10NM
* YAE10N3M
* YAE1ON2M
* YAE10N4M

21/64

TFM
with
DFM7D1
die
3/8


BURNDY
Compression
TYPE YAES-K
INSULUG™

COLOR CODED
KYNAR INSULATION
BRAZED SEAM
ON BARREL

NUCLEAR
TERMINALS
AND SPLICES

INSULATION

B-11
WIRE SIZE

RADIATION RESISTANT
INSULATED TERMINALS,
RING TONGUE
POLYVINYLIDENE (PVF2)
INSULATED
200 MEGARADS, –60°
THROUGH 150° C, 600 VOLTS
The type YAES-K, radiation resistant
KYNAR® insulated terminals are designed
and have been tested to meet the requirements for class 1E critical circuits as set by
the Nuclear Regulatory Commission (NRC).
Additional testing for compatibility under loss
of coolant accident (LOCA) conditions with
cross-link
polyethylene
(XLP)
and
HYPALON® insulations was completed successfully. Compatibility with ethylene propylene rubber (EPR) insulation was determined
by analysis. Each terminal is manufactured of
pure electrolytic copper per QQ-C 576 and
bright tin-plated per MIL-T-10727 and meets
or exceeds MIL-T-7928 using stranded copper AWG wire. The KYNAR® insulation offers
200 megarad radiation resistance.
The Type YAES-K radiation resistant
KYNAR® - insulated terminals are suitable for
class 1E critical circuits and non-critical
nuclear associated applications.

SMOOTH
FUNNEL
ENTRY

INTEGRAL
SUPPORT

Features and Benefits
• KYNAR® insulation.
◊ Provides 200 megarad radiation resistance plus successfully tested for insulation compatibility.
• An integral one-piece copper barrel/insulation grip and wire strain relief design.
◊ Provides improved physical strength
characteristics over a multi-piece design.
• The KYNAR® insulation is locked in place.
◊ The insulation will not move or twist
off, thereby maintains proper dielectric
values.
• Manufactured from pure electrolytic
copper.
◊ Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
• Bright tin-plated per MIL-T-10727.
◊ Provides durable long-lasting resistance
to corrosion.
• Deep inner barrel serrations.
◊ Provides excellent electrical conductivity
and tensile strength values.
• Brazed seam.
◊ Provides a stronger barrel design to
minimize any possible splitting and
eliminates folding.
KYNAR - is a registered trademark of the Pennwalt Corp. for
Polyvinylindene Floride (PVF2)
HYPALON - Is a registered trademark of the E.I. DuPont
deNemours & Co., Inc.

• Smooth funnel entry.
◊ Easy wire insertion.
• Color coded terminals.
◊ Provides easy wire size identification and
inspection.
• Coded raised dots in the die area of the
connection after compression.
◊ Provides visual identification that the
correct tool and die were used for
proper installation.
• Inspection hole.
◊ Permits visual check for proper wire
insertion.
• Ring tongue design.
◊ Provides a secure termination under
screw head that cannot be removed
without the complete removal of the
screw.
• Multiple terminals may be stacked on a
common stud easily.
◊ Provides flexibility and versatility.

BURNDY
Compression
TYPE YAES-K
(Continued)
INSULUG™
B-12

CATALOG
NUMBER
YAES18K48
YAES18K-1
YAES18K-2
YAES18K-49
YAES18K-3
YAES18K-50
YAES18K-4
YAES18K-5
YAES14K-52
YAES14K-6
YAES14K-7
YAES14K-53
YAES14K-8
YAES14K-54
YAES14K-9
YAES14K-10
YAES10K-11
YAES10K-11T1
YAES10K-56
YAES10K-12
YAES10K-57
YAES10K-13
YAES10K-14
YAES10K-58

WIRE
RANGE

22-18 AWG str.
Max. Insul.
Dia. Accom.: .120
Color Code: Red

16-14 AWG str.
Max. Insul.
Dia. Accom.: .153
Stock Thickness: .032
Color Code: Blue

12-10 AWG str.
Max. Insul.
Dia. Accom.: .210
Stock Thickness: .040
Color Code: Yellow

STUD
SIZE

C

4
6
6
8
10
1/4
5/16
3/8
4
6
6
8
10
1/4
5/16
3/8
6
6
8
10
1/4
5/16
3/8
1/2

.23
.23
.25
.31
.31
.46
.46
.53
.25
.25
.31
.31
.31
.46
.46
.53
.38
.31
.38
.38
.53
.53
.58
.72

DIMENSIONS
L MAX.
Y MAX.
.76
.76
.87
.91
.91
1.09
1.09
1.18
.77
.77
.91
.91
.91
1.09
1.09
1.18
1.12
1.09
1.12
1.12
1.32
1.32
1.34
1.41

.64
.64
.74
.76
.76
.86
.86
.91
.65
.65
.76
.76
.76
.86
.86
.91
.94
.94
.94
.94
1.06
1.06
1.05
1.06

Z MIN.
.20
.20
.29
.29
.29
.41
.41
.45
.22
.22
.29
.29
.29
.41
.41
.45
.26
.26
.26
.26
.37
.37
.40
.45

INSTALLATION
TOOLING
Ratchet Tool:
MR10G6
Crimp Mark:
(1) Small Dot
Red Groove
Calibration Gauge:
PG-373-1
Ratchet Tool:
MR10G6
Crimp Mark:
(2) Small Dots
Blue Groove
Calibration Gauge:
PG-371-1
Ratchet Tool:
MR10G6
Crimp Mark:
(1) Large Dot

Calibration Gauge:
PG-372-1

WIRE
STRIP
LENGTH

7/32


7/32


3/8


BURNDY
Compression
TYPES YAV BOX
AND YAV

SEAMLESS
BARREL

BEVELED
ENTRY

INSPECTION
HOLE

HYLUG™
SEAMLESS UNINSULATED
COMPRESSION HEAVY DUTY
RING TONGUE TERMINAL
#22-10 STRANDED AND
SOLID COPPER
HYLUG™ type YAV is a seamless,
heavy duty uninsulated compression
ring tongue terminal manufactured from
pure electrolytic copper tubing and is for
use on copper commercial (code) cable,
type AN aircraft cable and extra flexible
conductors. Because of its seamless
design, the YAV HYLUG™ also accommodates solid conductors.
The seamless tubing produces a double
thick tongue and a strong connector for
demanding applications that require
high reliability. Applications include
industrials, hospitals, electric utilities,
aircraft, shipboard and marine, computers, steel mills, mining equipment
and other equipment that is subject to
vibration or requiring dependable electrical performance.
The YAV-HYLUG™ terminals meet the
requirements of MIL-T-7928 (ASG).

CRIMP

B-13

ELECTRO-TIN
PLATED

DOUBLE THICK
TONGUE

Features and Benefits
• Manufactured from seamless pure
electrolytic copper tubing.
◊ Provides maximum conductivity,
low resistance and excellent ductility
for crimping.
• Seamless tubular crimp barrel design.
◊ No seams to split resulting in a very high
quality electrical connection. Also can be
used on solid conductor.
• Double thick tongue.
◊ Provides a very strong terminal tongue.
• Produced from tubular copper.
◊ Extra copper material assures the compression connector will operate cooler
than the conductors it connects.

(See table on following page for specifications)
• Internally bevelled barrel.
◊ Provides easy cable entry, especially
for flexible conductors.
• Inspection hole.
◊ Provides easy visual check for proper
conductor insertion.
• Electro-tin plated.
◊ Provides long lasting durable corrosion
resistance.
• Nickel plating available, add “NK” suffix.”
◊ Nickel plated Hylugs™ provide high
temperature applications up to 650° F
continuous service and 750° F intermittent service.

BURNDY
Compression
TYPES YAV BOX
AND YAV
HYLUG™
B-14

SEAMLESS UNINSULATED
COMPRESSION HEAVY DUTY
RING TONGUE TERMINAL

CATALOG
NUMBER
YAV18-T4 BOX
YAV18-L33 BOX
YAV18-T5 BOX
YAV18-T1 BOX
YAV18 BOX
YAV14-L33 BOX
YAV14-T5 BOX
YAV14-T1 BOX
YAV14-L36 BOX
YAV14 BOX
YAV14-T2 BOX
YAV14-T3 BOX
YAV12-G2 BOX ■
YAV12-G3 BOX ■
YAV10-T7 BOX
YAV10-T11 BOX
YAV10-L36 BOX
YAV10 BOX
YAV10-T3 BOX
YAV10-T2 BOX
YAV10-T4 BOX
YAV9C-L36 BOX
YAV9C-T9 BOX
YAV9C-T4 BOX

•

WIRE
RANGE
22-18
Str.
and
Sol.
20-14
Str.
20-12
Sol.
14-12
Str.
†14 Str.
12-10
Str.
and
Sol.
10-9
Str.

STUD
SIZE

C

3, 4
4-6
4-6
6-8
8-10
4-6
4-6
6-8
8-10
8-10
1/4
5/16
8-10
1/4
4-6
6-8
8-10
8-10
1/4
5/16
3/8
8-10
1/4
5/16

.19
.25
.31
.31
.31
.25
.31
.31
.29
.31
.42
.44
.30
.36
.30
.38
.29
.38
.47
.53
.56
.31
.44
.52

Available in (90o) right angle design.
* Use #10 groove
■ Use #14 groove
† UL listed for 14 Str. to #10 Sol. & Str. when installed with
MR8G98 and Y8MRB-1 tools only.

DIMENSIONS
L MAX. Y MAX.
.62
.67
.76
.76
.76
.71
.79
.79
.74
.79
.99
.99
.82
1.00
.93
.97
.86
.97
1.10
1.13
1.18
.97
1.19
1.27

.54
.55
.61
.61
.61
.59
.64
.64
.59
.64
.75
.75
.67
.76
.78
.79
.71
.79
.87
.87
.90
.83
.95
1.02

WIRE
STRIP
LENGTH

Z MIN.

BULK
CAT. NO.

INSTALLATION
TOOLING

.16
.18
.24
.24
.24
.18
.24
.24
.18
.24
.32
.32
.24
.34
.24
.26
.23
.26
.32
.31
.35
.15
.31
.36

YAV18-T4
YAV18-L33
YAV18-T5
YAV18-T1
YAV18
YAV14-L33
YAV14-T5
YAV14-T1
YAV14-L36
YAV14
YAV14-T2
YAV14-T3
YAV12-G2
YAV12-G3
YAV10-T7
YAV10-T11
YAV10-L36
YAV10
YAV10-T3
YAV10-T2
YAV10-T4
YAV9C-L36
YAV9C-T9
—

Non-Ratchet:
Y10D, Y10-22
Ratchet:
MR8G98, MR8-9Q,
Y8MRB-1, MR20

9/32


Non-Ratchet:
Y10D, Y10-22
Ratchet:
MR8G98, MR8-9Q,
Y8MRB-1, MR20

9/32


Y10D, Y8MRB-1
M8ND w/N14HT

9/32


Non-Ratchet:
Y10, Y10-22
Ratchet:
MR8G98, MR8-9Q,
Y8MRB-1, MR20

7/16


Ratchet:
MR8-9Q,
Y8MRB-1

7/16


BURNDY
Compression
TYPES YAV-L BOX
AND YAV-L

SEAMLESS
BARREL

BEVELED
ENTRY

INSPECTION
HOLE

HYLUG™
LARGE SIZE UNINSULATED
COMPRESSION TERMINALS
SEAMLESS UNINSULATED
COMPRESSION RING
TONGUE TERMINAL

CRIMP

B-15
ELECTRO-TIN
PLATED

DOUBLE THICK
TONGUE

#8-4/0 STR. COPPER
HYLUG™ Type YAV is a seamless, heavy duty
uninsulated compression terminal manufactured from electrolytic copper and is for use on
Type AN aircraft cable, extra flexible conductors and commercial (code) conductors. The
seamless tubing produces a double thick
tongue and seamless barrel design provides a

CATALOG
NUMBER

WIRE
RANGE

—
YAV8C-L BOX
8
YAV8C-L1 BOX
Aircraft
YAV8C-L2 BOX
AN 8
YAV8C-L3 BOX
Flex
YAV8C-L4 BOX
YAV6C-L1 BOX
5&6
YAV6C-L BOX
Aircraft
YAV6C-L4 BOX
AN 5 & 6
YAV6C-L2 BOX
Flex
YAV6C-L10 BOX
YAV4C-L3 BOX
4
YAV4C-L BOX
Aircraft
YAV4C-L4 BOX
AN 4
YAV4C-L2 BOX
Flex
YAV4C-L5 BOX
—
2
YAV2C-L1 BOX
Aircraft
YAV2C-L2 BOX
AN 2
YAV2C-L BOX
Flex
YAV2C-L4 BOX

STUD
SIZE

MS20659
DASH NO.†

6-8
8-10
1/4
5/16
3/8
1/2
8-10
1/4
5/16
3/8
1/2
8-10
1/4
5/16
3/8
1/2
8-10
1/4
5/16
3/8
1/2

-140
-107
-141
-108
-129
-142
-130
-109
-131
-110
-143
-144
-111
-132
-112
-145
-146
-113
-147
-114
-133

† Class 1.
• Available in (90°) right angle design. Suffix "RS"
REPLACES SUFFIX "L".
▲ Use Y35P3 INDENTOR ADAPTER with Y35 and Y39 Tool.

strong connector for demanding applications
requiring high reliability.
Applications include aircraft, industrials, hospitals, electric utilities, marine, computers,
and other equipment subject to vibration or
requiring dependable electrical performance.

DIMENSIONS (INCH)
L
Y
Z
C MAX. MAX. MIN.
.41
.41
.46
.57
.57
.73
.48
.48
.60
.60
.73
.55
.55
.63
.63
.73
.69
.69
.69
.69
.77

1.15
1.15
1.22
1.30
1.30
1.52
1.31
1.31
1.43
1.43
1.64
1.37
1.37
1.48
1.48
1.68
1.72
1.72
1.72
1.72
1.89

.94
.94
.99
1.01
1.01
1.14
1.06
1.06
1.13
1.13
1.26
1.11
1.11
1.17
1.17
1.30
1.37
1.37
1.37
1.37
1.49

.28
.28
.32
.34
.34
.48
.29
.29
.35
.35
.49
.28
.28
.33
.33
.47
.35
.35
.35
.35
.46

BULK
CAT. NO.
YAV8C-L14•
YAV8C-L•
YAV8C-L1•
YAV8C-L2
YAV8C-L3•
YAV8C-L4•
YAV6C-L1•
YAV6C-L•
YAV6C-L4•
YAV6C-L2•
YAV6C-L10
YAV4C-L3•
YAV4C-L
YAV4C-L4•
YAV4C-L2•
YAV4C-L5
YAV2C-L3
YAV2C-L1•
YAV2C-L2•
YAV2C-L•
YAV2C-L4

The YAV HYLUG™ terminals meet the
requirements of MIL-T-7928 and are listed
per MS20659 for use with copper aircraft
cable per MIL-W-5086
The benefits of YAV-L connectors are
the same as YAV connectors for stranded
conductors.

INSTALLATION TOOLING
HYPRESS
WIRE
DIE
Y29B,
Y35, Y39, STRIP
HYTOOL
INDEX Y29NC
Y750 ▲ LENGTH
Non-Ratchet:
Y10MV, MY29-11
Ratchet:
MR4C, MR8-9Q,
Y8MR8-1, M8ND
w/ N8CT Die Set
Non-Ratchet:
MY28,
MY29-11
Ratchet:
MR4C
Non-Ratchet:
MY28,
MY29-11
Ratchet:
MR4C
Non-Ratchet:
MY28,
MY29-11

■ Bench Mount Adapter - Cat. BMY-BCH-MT is available for
Type "MY" HYTOOLS™.
Add "NK" sufix for nickel plated Hylugs™ for high temperature applications up to 650° F continuous service and 750°
intermittent service.

38

39

40

41

DC8L-1
Nest
Y29PL
Indentor
(1) Crimp

UV8L
Nest
Y34PL
Indentor
(1) Crimp

DC6L
Nest
Y29PL
Indentor
(1) Crimp
DC4L
Nest
Y29PL
Indentor
(1) Crimp
DC2L
Nest
Y29PL
Indentor
(1) Crimp

UV6L
Nest
Y34PLA
Indentor
(1) Crimp
UV4L
Nest
Y34PLA
Indentor
(1) Crimp
UV2L
Nest
Y34PLA
Indentor
(1) Crimp

1/2


1/2


1/2


5/8


BURNDY
Compression
TYPES YAV-L BOX
AND YAV-L
(Continued)
HYLUG™
B-16

CATALOG
NUMBER
—
YAV1C-L1 BOX
YAV1C-L2 BOX
YAV1C-L BOX
YAV1C-L3 BOX
YAV25-L1 BOX
YAV25-L2 BOX
YAV25-L BOX
YAV25-L3 BOX
YAV25-L4 BOX
YAV26-L1 BOX
YAV26-L2 BOX
YAV26-L BOX
YAV26-L3 BOX
YAV26-L12 BOX
YAV27-L BOX
YAV27-L1 BOX
YAV27-L15 BOX
YAV28-L BOX
YAV28-L12 BOX
YAV28-L13 BOX
YAV28-L14 BOX

WIRE
RANGE
1
Aircraft
AN 1
Flex
1/0
Aircraft
AN 1/0
Flex
2/0
Aircraft
AN 2/0
Flex
3/0 Aircraft
AN 3/0
Flex
4/0
Aircraft
AN 4/0
Flex

STUD
SIZE

MS20659
DASH NO.†

8-10
1/4
5/16
3/8
1/2
1/4
5/16
3/8
1/2
5/8
1/4
5/16
3/8
1/2
5/8
3/8
1/2
5/8
3/8
1/2
5/8
3/4

—
-115
-149
-116
-134
-117
-151
-118
-135
—
-153
-119
-120
-136
—
-121
-122
—
-123
-124
-159
-160

† Class 1.
• Available in (90°) right angle design. Suffix "RS" replaces
suffix "L".
▲ Use Y35P3 INDENTOR ADAPTER with Y35 and Y39 Tool.

DIMENSIONS (INCH)
L
Y
Z
C MAX. MAX. MIN.
.76
.76
.76
.76
.86
.83
.83
.83
.88
.88
.93
.93
.93
.93
.93
1.03
1.03
1.03
1.12
1.12
1.12
1.23

1.67
1.84
1.84
1.84
1.97
2.01
2.01
2.01
2.09
2.31
2.32
2.32
2.32
2.32
2.52
2.45
2.45
2.60
2.72
2.72
2.72
2.95

1.32
1.45
1.45
1.45
1.54
1.61
1.61
1.61
1.64
1.80
1.85
1.85
1.85
1.85
1.99
1.93
1.93
2.04
2.16
2.16
2.16
2.33

.25
.38
.38
.38
.46
.43
.43
.43
.46
.62
.48
.48
.48
.48
.62
.52
.52
.62
.60
.60
.60
.78

BULK
CAT. NO.
YAV1C-L6•
YAV1C-L1•
YAV1C-L2•
YAV1C-L
YAV1C-L3
YAV25-L1
YAV25-L2
YAV25-L•
YAV25-L3•
YAV25-L4
YAV26-L1
YAV26-L2
YAV26-L•
YAV26-L3•
YAV26-L12
YAV27-L•
YAV27-L1
YAV27-L15
YAV28-L
YAV28-L12
YAV28-L13
YAV28-L14

HYTOOL

INSTALLATION TOOLING
HYPRESS
DIE
Y29B,
Y35, Y39,
INDEX Y29NC
Y750 ▲

42

43
Non-Ratchet:
MY28,
MY29-11

■ Bench Mount Adapter - Cat. BMY-BCH-MT is available for
Type "MY" HYTOOLS™.
Add "NK" sufix for nickel plated Hylugs™ for high
temperature applications up to 650° F continuous service
and 750° intermittent service.

44

DV1L
Nest
Y29PL
Indentor
(1) Crimp
DV25L
Nest
Y29PR
Indentor
(1) Crimp
DV26L
Nest
Y29PL
Indentor
(1) Crimp

45

—

46

—

UV1L
Nest
Y34PLA
Indentor
(1) Crimp
UV25L
Nest
Y34PA
Indentor
(1) Crimp
UV26L
Nest
Y34PA
Indentor
(1) Crimp
UV27L Nest
Y34PA Indentor
(1) Crimp
UV28L Nest
Y34PA
Indentor
(1) Crimp

WIRE
STRIP
LENGTH

5/8


11/16


13/16


13/16


7/8


BURNDY
Compression
TYPES YAV-H BOX
AND YAV-H
HYLUG™
SEAMLESS UNINSULATED
COMPRESSION RING
TONGUE TERMINAL
WITH SHROUD

B-17

The type YAV-H HYLUG™ is a seamless
heavy duty uninsulated compression ring
tongue terminal with a shroud for an insulation
grip and cable support. They are manufactured from pure electrolytic copper tubing for
use on copper commercial (code) cable, Type
AN aircraft cable and extra flexible conductors.

Features and Benefits
• Shroud/insulation grip cable support
and strain relief.
◊ Protects the wire against breaking
under vibration or flexing conditions.

The seamless design produces a double thick
tongue and the seamless barrel provides a
strong highly reliable connection.
Meets the requirements of MIL-T-7928. The
benefits of the Type YAV apply to the
YAV-H HYLUG™.

CATALOG
NUMBER
YAV18-H1 BOX
YAV18-H BOX
YAV14-H1 BOX
YAV14-H BOX
YAV14-H2 BOX
YAV10-H25 BOX
YAV10-H BOX
YAV10-H3 BOX

WIRE
RANGE
22-18
20-14

12-10

* For conductor crimp only.

STUD MAX. INSUL.
SIZE DIA. ACCOM.
6-8
8-10
6-8
8-10
1/4
6-8
8-10
1/4

.120

.150


.192


C
.31
.31
.31
.31
.42
.31
.38
.47

DIMENSIONS
L MAX. Y MAX.
.91
.91
.95
.95
1.14
1.04
1.09
1.22

.76
.76
.80
.80
.90
.90
.91
.99

Z MIN.

BULK
CAT. NO.

INSTALL
TOOLING

.24
.24
.24
.24
.32
.24
.24
.32

YAV18-H1
YAV18-H
YAV14-H1
YAV14-H
YAV14-H2
YAV10-H25
YAV10-H
YAV10-H3

Plier:
Y10D*, Y10-22*
Ratchet:
MR8-G98,
MR8-9Q,
Y8MRB-1*,
MR20*, M8ND

DIES
M8ND,
with
N14HT,
N14HT-5
Die
M8ND
with N10HT
Die

WIRE
STRIP
LENGTH
9/32

9/32


7/16


BURNDY
Compression
TYPE YBM
HYLUG™
FLAG-TYPE
RING-TONGUE TERMINALS
B-18

Made of pure electrolytic copper for maximum
conductivity and ductility. Seamless extrusion
tin plated to resist corrosion.

WIRE
RANGE

8
6
4
2
1
1/0
2/0

STUD
SIZE

CATALOG*
NUMBER

C

8-10
1/4
3/8
8-10
1/4
5/16
3/8
8-10
1/4
5/16
3/8
1/4
5/16
3/8
1/2
3/8
1/4
5/16
3/8

YBM8C
YBM8C-T2
YBM8CT4
YBM6C-L9
YBM6C-L
YBM6C-L2
YBM6C-L3
YBM4C-L4
YBM4C-L
YBM4C-L1
YBM4C-L2
YBM2C-L1
YBM2C-L2
YBM2C-L
YBM1C-L3
YBM1C-L
YBM25-L1
YBM25-L2
YBM25-L

0.44
0.50
0.62
0.50
0.50
0.56
0.62
0.50
0.50
0.56
0.62
0.62
0.62
0.62
0.88
0.62
0.69
0.69
0.69

0.34
0.37
0.52
0.37
0.37
0.43
0.52
0.37
0.37
0.43
0.52
0.37
0.43
0.37
0.71
0.50
0.52
0.46
0.58

0.77
0.80
0.83
0.85
0.85
0.91
0.88
0.99
0.94
1.00
0.97
1.01
1.07
1.01
1.29
1.19
1.19
1.25
1.26

1.01
1.07
1.35
1.09
1.12
1.21
1.21
1.18
1.21
1.30
1.30
1.29
1.38
1.35
1.74
1.53
1.83
1.56
1.59

3/8

YBM26-L

0.81

0.51

1.37

1.72

* Lead Plated available, contact factory.

DIMENSIONS IN INCHES
Z MIN.
Y MAX.
L MAX.

HYTOOL

INSTALLATION TOOLING
HYPRESS Y29NC & Y29B
NEST
INDENTOR

WIRE
STRIP
LENGTH
7/16

1/2

9/16


DV8B
Y29PBL-4
DV6BL

1/2

9/16

5/8

1/2


DV4BL

Y29PBL

MY28
DV2BL

9/16

5/8

5/8


Y29PL
1


DV1BL

5/8

DV25BL-1
Y29PR
DV28L

3/4

13/16


BURNDY
Compression
TYPES YAEV
AND YAEV-L

INSPECTION
HOLE

COLOR CODED
NYLON INSULATION

RING
TONGUE

INSULUG™

SEAMLESS
BARREL

TERMINAL NYLON INSULATED RING-TONGUE

DOUBLE THICK
TONGUE

TIN PLATED

300 VOLTS MAX. 105° C MAX.

Features and Benefits

The INSULUG™ type YAEV is designed for
very demanding high vibration applications
encountered in aircraft and aboard ships as
well as motor lead applications in hospitals,
industrials and generating plants. The nylon
insulated seamless, electrolytic copper barrel
with double thick tongue provides an extra
strong insulated connection. The terminal
is rated 105°C and meets MIL-T-7928
requirements.

• Double thick tongue.
◊ Provides maximum reliability and
electrical capacity plus an extra strong
terminal tongue.
• Manufactured from one-piece pure
electrolytic copper.
◊ Provides high conductivity, low resistance with no seams to split plus ductility
for excellent crimp forming properties.
• Electro-tin plated.
◊ Provides long-lasting corrosion
resistance.

CATALOG
NUMBER
YAEV18 BOX

YAEV14 BOX
YAEV10-T7 BOX
YAEV10-T11 BOX
YAEV10 BOX
YAEV10-L36 BOX
YAEV10-T3 BOX
YAEV10-T2 BOX
YAEV10-T4 BOX
* No. 10 Str. Cu. only.

WIRE RANGE
AWG AN
AIRCRAFT
22-18
Max. Insul.
Dia. Accom.: .125
Color Code: Red
18-14
Max. Insul.
Dia. Accom.: .154
Color Code: Blue
12-10
Max. Insul.
Dia. Accom.: .209
Color Code:
Yellow

B-19

DIMENSIONS
Z MIN.
Y MAX.

• Nylon insulation is locked in place.
◊ Insulation will not move or twist off.
• 300 volt nylon insulation.
◊ High dielectric strength and stability
in demanding oily environmental
conditions.
• Color Coded.
◊ Provides quick, easy wire size
connector selection.

BULK
CATALOG
NUMBER

MS25036-*
DASH NO.

C

8-10

—

.31

.24

.77

.91

YAEV18

Ratchet:
MR8D94

1/4


8-10

—

.31

.24

.88

.94

YAEV14

Ratchet:
MR18,
MR8D94

1/4


4-5
6-8
8-10
8-10
1/4
5/16
3/8

—
—
—
—
—
—
—

.30
.37
.37
.30
.47
.53
.56

.24
.26
.26
.18
.38
.31
.35

.95
.97
.97
.89
1.12
1.12
1.12

1.09
1.14
1.14
1.04
1.30
1.30
1.35

YAEV10-T7
YAEV10-T11
YAEV10
YAEV10-L36
YAEV10-T3
YAEV10-T2
YAEV10-T4

Ratchet:
MR8D94
MR8-33-T1
M8ND
with N10ET-9 DIE
MR18*
MR4 10M

5/16


L MAX.

INSTALLATION
TOOLING

WIRE
STRIP
LENGTH

STUD
SIZE

BURNDY
Compression
TYPES YAEV AND
YAEV-L
(Continued)
INSULUG™
B-20

CATALOG
NUMBER

WIRE RANGE

YAEV8C-L14 BOX

STUD MS25036
SIZE † DASH NO.

C

DIMENSIONS
Z MIN. Y MAX. L MAX.

BULK
CATALOG
NUMBER

6-8

—

.41

.28

1.20

1.40

YAEV8C-L14

YAEV8C-L BOX

8 Str.

8-10

-115

.41

.28

1.20

1.40

YAEV8C-L

YAEV8C-L1 BOX

Max. Insul.

1/4

-116

.46

.33

1.24

1.47

YAEV8-L1

YAEV8C-L2 BOX

Dia. Accom.: .258

5/16

-117

.57

.35

1.28

1.55

YAEV8C-L2

YAEV8C-L3 BOX

Color Code: Red

YAEV8C-L4 BOX
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—

6 Str.
Max. Insul.
Dia. Accom.: .313
Color Code:
Blue
4 Str.
Max. Insul.
Dia. Accom.: .374
Color Code:
Yellow
2 Str.
Max. Insul.
Dia. Accom.: .459
Color Code:
Red
1 Str.
Max. Insul.
Dia. Accom.: .516
Color Code:
White
1/0 Str.
Max. Insul.
Dia. Accom.: .564
Color Code:
Blue
2/0 Str.
Max. Insul.
Dia. Accom.: .628
Color Code:
Yellow

3/8

-118

.57

.35

1.39

1.55

YAEV8C-L3

1/2
8-10
1/4
5/16
3/8
1/2
8-10
1/4
5/16
3/8
1/2
10
1/4
5/16
3/8
1/2
1/4

—
-119**
-120**
-121**
-122**
—
—
-123
-124
-125
—
—
-126
—
-127
-128
-129

.73
.48
.48
.60
.60
.73
.55
.55
.63
.63
.73
.69
.69
.69
.69
.77
.76

.47
.29
.29
.36
.36
.47
.28
.28
.34
.34
.47
.35
.35
.35
.35
.47
.38

1.39
1.33
1.33
1.39
1.39
1.53
1.40
1.37
1.43
1.43
1.56
1.72
1.61
1.68
1.69
1.80
1.63

1.75
1.56
1.56
1.68
1.68
1.91
1.62
1.62
1.74
1.74
1.92
2.03
2.03
2.03
2.03
2.16
2.14

YAEV8C-L4
YAEV6C-L1**
YAEV6C-L**
YAEV6C-L4**
YAEV6C-L2**
YAEV6C-L10
YAEV4C-L3
YAEV4C-L
YAEV4C-L4
YAEV4C-L2
YAEV4C-L5
YAEV2C-L3
YAEV2C-L1
YAEV2C-L2
YAEV2C-L
YAEV2C-L4
YAEV1C-L1

5/16
3/8
1/2
1/4
5/16
3/8
1/2
5/8
1/4
5/16
3/8
1/2
5/8

—
-130
-131
-132
—
-133
-134
—
—
-135
-136
-137
—

.76
.76
.86
.83
.83
.83
.88
.88
.93
.93
.93
.93
.93

.38
.38
.47
.43
.43
.43
.47
.63
.49
.49
.49
.49
.63

1.71
1.72
1.86
1.97
1.97
1.97
2.02
2.17
2.19
2.19
2.19
2.27
2.43

2.14
2.14
2.27
2.40
2.40
2.40
2.46
2.67
2.72
2.72
2.72
2.72
2.72

YAEV1C-L2
YAEV1C-L
YAEV1C-L3
YAEV25-L1
YAEV25-L2
YAEV25-L
YAEV25-L3
YAEV25-L4
YAEV26-L1
YAEV26-L2
YAEV26-L
YAEV26-L3
YAEV26-L12

† Additional terminal stud sizes available.
* BMY, BNCH-MT bench mount adapter available.
** NOTE: Add suffix "M" to cat. number to conform to
MS25036 - standard for these items only
(example: YAEV6C-L1M).
See above. Contact Burndy for UL listed products.

INSTALLATION
TOOLING
Ratchet:
M8ND with
N8CET-2 Die
Non-Ratchet:
MY28-6*
Hydraulic:
Y35, Y39 with
U8CET Die Set
Non-Ratchet:
MY28-6*
Hydraulic:
Y35, Y39 with
U6CET Die Set
Non-Ratchet:
MY28-6*
Hydraulic:
Y35, Y39 with
U4CET Die Set
Non-Ratchet:
MY28-6*
Hydraulic:
Y35, Y39 with
U2CET Die Set
Non-Ratchet:
MY28-6*
Hydraulic:
Y35, Y39 with
U1CET Die Set
Non-Ratchet:
MY28-6*
Hydraulic:
Y35, Y39 with
U25ET Die Set
Non-Ratchet:
MY28-6*
Hydraulic:
Y35, Y39 with
U26ET Die Set

WIRE
HYPRESS Y29NC
STRIP
NEST INDENTOR LENGTH

DEV8L

7/16


Y29PLE-1
Y29PLE-1
DEV6L

1/2


DEV4L

1/2


DEV2L

5/8


DV26L

5/8

Y29PLE
Y29PLE

DEV25L

11/16


DEV26L

13/16


BURNDY
Compression
TYPE YAEV-H
INSULUG™
RING-TONGUE TERMINALS
NYLON-INSULATED FOR
EXPANDED INSULATION

B-21

Designed to accommodate larger conductor
insulation diameters. Made of one piece tin
plated pure electrolytic seamless copper
tubing for maximum conductivity and ductility.
Color-coded insulating sleeves are locked
into position. Inspection hole permits visual
check of wire insertion. Meets requirements
of MIL-T-7928

BULK
CATALOG
NUMBER
YAEV8C-H14
YAEV8C-H
YAEV8C-H1
YAEV8C-H2
YAEV8C-H3
YAEV8C-H4
YAEV6C-H1
YAEV6C-H
YAEV6C-H4
YAEV6C-H2
YAEV6C-H10
YAEV4C-H3
YAEV4C-H
YAEV4C-H4
YAEV4C-H2
YAEV4C-H5
YAEV2C-H3
YAEV2C-H1
YAEV2C-H2
YAEV2C-H
YAEV2C-H4
YAEV1C-H1
YAEV1C-H2
YAEV1C-H
YAEV1C-H3

WIRE
RANGE
8
Max. Insul.
Dia.: .30

Sleeve
Color: Red
6
Max. Insul.
Dia.: .38

Sleeve
Color: Blue
4
Max. Insul.
Dia.: .44

Sleeve
Color: Yellow
2
Max. Insul.
Dia.: .52

Sleeve
Color: Red
1
Max. Insul.
Dia.: .58

Sleeve Color: White

STUD
SIZE

C

6-8
8-10
1/4
5/16
3/8
1/2
8-10
1/4
5/16
3/8
1/2
8-10
1/4
5/16
3/8
1/2
8-10
1/4
5/16
3/8
1/2
1/4
5/16
3/8
1/2

.41
.41
.46
.57
.57
.73
.48
.48
.60
.60
.73
.55
.55
.62
.62
.73
.69
.69
.69
.69
.77
.76
.76
.76
.86

* BMY BNCH-MT bench mount adapter available.

Z
MIN.

Y
MAX.

L
MAX.

INSTALLATION TOOLING
HYTOOL
Y29NC
HYPRESS
NEST
INDENTOR

.25
1.32
1.54
M8ND
.25
1.34
1.54
with
.28
1.37
1.61
N8CET-2 Die
.33
1.39
1.68
MY28-6*
.33
1.39
1.68
Y35, Y39 with
.47
1.52
1.91
U8CET Die
.28
1.48
1.73
MY28-6*
.28
1.48
1.73
Y35, Y39
.33
1.54
1.85
with U6CET
CONSULT
.34
1.54 FACTORY
1.85
Die Set
.47
1.68
2.06
FOR
AVAILABILITY
.28
1.60
1.87
MY28-6*
.28
1.60
1.87
Y35, Y39
.34
1.66
1.98
with
.34
1.66
1.98
U4CET
.47
1.79
2.18
.35
1.98
2.34
MY28-6*
.35
1.98
2.34
Y35, Y39
.35
1.98
2.34
with
.35
1.98
2.34
U2CET Die
.47
2.10
2.49
.38
2.10
2.49
MY28-6*
.38
2.10
2.49
Y35, Y39
.38
2.10
2.49
with
.47
2.10
2.62
U1CET Die

WIRE
STRIP
LENGTH

DEV8K

Y29PLE-1

7/16


DEV6L

Y29PLE-1

1/2


DEV4L

Y29PLE-1

1/2


DEV2L

Y29PLE

5/8


DV26L

Y29PLE

5/8


BURNDY
Compression
TYPE YAEV-H
(Continued)

B-22

BULK
CATALOG
NUMBER

WIRE
RANGE

STUD
SIZE

C

YAEV25-H1
YAEV25-H2
YAEV25-H
YAEV25-H3
YAEV25-H4
YAEV26-H1
YAEV26-H2
YAEV26-H
YAEV26-H3
YAEV26-H12

1/0
Max. Insul.
Dia.: .66”
Sleeve
Color: Blue
2/0
Max. Insul.
Dia.: .73”
Sleeve Color:
Yellow

1/4
5/16
3/8
1/2
5/8
1/4
5/16
3/8
1/2
5/8

.83
.83
.83
.88
.88
.94
.94
.94
.94
.94

* BMY BNCH-MT bench mount adapter available.

Z
MIN.

Y
MAX.

L
MAX.

INSTALLATION TOOLING
HYTOOL
Y29NC
HYPRESS
NEST
INDENTOR

.43
2.39
2.82
MY28-6*
.43
2.39
2.82
Y35, Y39
.43
2.39
2.82
with U25ET
CONSULT
.47
2.43 FACTORY
2.88
Die Set
.62
2.59
3.10
FOR AVAILABILITY
.48
2.65
3.13
MY28-6*
.48
2.65
3.13
Y35, Y39
.48
2.65
3.13
with U26ET
.48
2.65
3.13
Die Set
.62
2.70
3.33

WIRE
STRIP
LENGTH

DEV25L

Y29PLE

11/16”

DEV26L

Y29PLE

13/16”

BURNDY
Compression
TYPES YAV-R, YAV-RS
HYLUG™
HEAVY DUTY RIGHT-ANGLE
TERMINALS
B-23

Factory formed right angle HYLUG™ connectors made of seamless pure copper
tubing. These rugged terminals withstand the
most severe applications. Inspection hole in
barrel permits visual check of wire insertion.
Tin plated to resist corrosion. Meets requirements of MIL-T-7928.

CATALOG
NUMBER
YAV18-R
YAV14-RL33
YAV14-R
YAV10-R
YAV10-R3 BOX

BULK
CATALOG
NUMBER
YAV8C-RS
YAV8C-RS1
YAV8C-RS3
YAV6C-RS1
YAV6C-RS
YAV6C-RS4
YAV6C-RS2
YAV4C-RS3
YAV4C-RS
YAV4C-RS4
YAV4C-RS2
YAV2C-RS1
YAV2C-RS2
YAV2C-RS
YAV1C-RS1
YAV1C-RS2
YAV25-RS
YAV25-RS3
YAV26-RS
YAV26-RS3
YAV27-RS
YAV28-RS

WIRE
RANGE

STUD
SIZE

C

22-18

8-10
4-6
8-10
8-10
1/4

.31
.25
.31
.38
.47

20-14
12-10

WIRE
8

6

4

2
1
1/0
2/0
3/0
4/0

STUD

C

8-10
1/4
3/8
8-10
1/4
5/16
3/8
8-10
1/4
5/16
3/8
1/4
5/16
3/8
1/4
5/16
3/8
1/2
3/8
1/2
3/8
3/8

.41
.41
.56
.50
.50
.59
.59
.53
.53
.62
.62
.68
.68
.68
.73
.73
.82
.88
.92
.92
1.02
1.13

* For aircraft applications (Flexible Cable) use die
DV8L-1

DIMENSIONS
L MAX.
Y MAX.
Z MIN.
.35
.37
.38
.55
.57

.54
.45
.57
.58
.60

DIMENSIONS IN INCHES
L MAX.
Y MAX.
Z MIN.
1.00
1.00
1.00
1.02
1.02
1.02
1.02
1.04
1.04
1.04
1.04
1.27
1.27
1.27
1.35
1.35
1.51
1.51
1.63
1.63
1.65
1.80

.75
.79
.85
.81
.81
.89
.89
.87
.87
.95
.95
1.05
1.05
1.05
1.15
1.15
1.29
1.32
1.40
1.40
1.54
1.54

.25
.28
.34
.28
.28
.34
.34
.28
.28
.34
.34
.34
.34
.34
.34
.34
.43
.47
.47
.47
.47
.47

.25
.21
.25
.25
.28

N
.20
.20
.20
.25
.25
.31
.31
.25
.25
.31
.31
.33
.33
.33
.33
.33
.39
.44
.39
.39
.48
.48

N

INSTALLATION
TOOLING

.16
.12
.16
.19
.23

Non-Ratchet:
Y10D
Ratchet:
Y8MRB-1, MR20,
MR8-G98, MR8-9Q

WIRE
STRIP
LENGTH
1/4
5/16

INSTALLATION TOOLING
HYPRESS Y29NC
HYTOOL
NEST
INDENTOR

WIRE
STRIP
LENGTH

DV8L-1*

7/16


DV6L
1/2

MY28
MY29-11

Y29PL
DV4L

DV2L

5/8


DV1L

5/8


DV25L

11/16

Y29PR

DV26L
—

13/16

—

7/8


BURNDY
Compression
TYPES YAEV-RS
INSULUG™
RIGHT-ANGLE TERMINALS
NYLON-INSULATED
B-24
Factory formed right angle INSULUG™ connectors made of seamless pure copper
tubing. These rugged terminals withstand the
most severe applications. Inspection hole in
barrel permits visual check of wire insertion.
Meets requirements of MIL-T-7928.

CATALOG
NUMBER
YAEV8C-RS
YAEV8C-RS1
YAEV6C-RS1
YAEV6C-RS
YAEV4C-RS
YAEV4C-RS2
YAEV2C-RS1
YAEV2C-RS
YAEV1C-RS2
YAEV1C-RS
YAEV25-RS

YAEV26-RS

WIRE SIZE
8
Max. Insul. Dia.: .258

Sleeve Color: Red
6
Max. Insul. Dia.: .313

Sleeve Color: Blue
4
Max. Insul. Dia.: .374

Sleeve Color: Yellow
2
Max. Insul. Dia.: .459

Sleeve Color: Red
1
Max. Insul. Dia.: .516

Sleeve Color: White
1/0
Max. Insul. Dia.: .564

Sleeve Color: Blue
2/0
Max. Insul. Dia.: .628

Sleeve Color: Yellow

STUD
SIZE

N

C

8-10

.20

.41

.25

.82

1.25

1/4

.25

.41

.28

.84

1.25

8-10

.25

.50

.28

.88

1.28

1/4

.25

.50

.28

.88

1.20

1/4

.25

.53

.28

.95

1.28

3/8

.31

.62

.34

1.02

1.28

1/4

.33

.68

.34

1.13

1.62

3/8

.33

.68

.34

1.13

1.62

5/16

.33

.73

.34

1.22

1.65

3/8

.33

.73

.34

1.22

1.65

3/8

.39

.81

.43

1.46

3/8

.39

.92

.47

1.48

Z MIN. Y MAX. L MAX.

INSTALLATION TOOLING
HYPRESS Y29NC
HYTOOL
NEST
INDENTOR

LENGTH

A

DEV8L

7/16


B

DEV6L

C

DEV4L

1/2


D

DEV2L

5/8


E

DEV26L

5/8


1.88

F

DEV25L

11/16


2.06

G

DEV26

13/16


Y29PLE-1

1/2


Y29PLE

A

B

C

D

E

F

G

Ratchet:
M8ND
with
N8CET-2 Die
Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U8CET Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U6CET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U4CET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U2CET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U1CET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U25ET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U26ET
Die Set

†† BMY BNCH-MT bench mount adapter available.

BURNDY
Compression
TYPE YAEV-RH
INSULUG™
RIGHT-ANGLE TERMINALS,
NYLON-INSULATED
B-25

DESIGNED TO
ACCOMMODATE
LARGER CONDUCTOR
INSULATION DIAMETERS
Factory formed right angle INSULUG™
connectors made of seamless pure copper
tubing. These rugged terminals withstand the
most severe applications. Inspection hole in
barrel permits visual check of wire insertion.
Tin plated to resist corrosion. Meets requirements of MIL-T-7928.

CATALOG
NUMBER
YAEV8C-RH
YAEV8C-RH1
YAEV6C-RH1
YAEV6C-RH
YAEV4C-RH
YAEV4C-RH2
YAEV2C-RH1
YAEV2C-RH
YAEV1C-RH2
YAEV1C-RH
YAEV25-RH

YAEV26-RH

WIRE SIZE
8
Max. Insul. Dia.: .30

Sleeve Color: Red
6
Max. Insul. Dia.: .38

Sleeve Color: Blue
4
Max. Insul. Dia.: .44

Sleeve Color: Yellow
2
Max. Insul. Dia.: .52

Sleeve Color: White
1
Max. Insul. Dia.: .52

Sleeve Color: White
1/0
Max. Insul. Dia.: .66

Sleeve Color: Blue
2/0
Max. Insul. Dia.: .73

Sleeve Color: Yellow

STUD
SIZE

N

C

8-10

.20

.41

.25

.87

1.38

1/4

.25

.41

.28

.90

1.38

8-10

.25

.50

.28

.97

1.43

1/4

.25

.50

.28

.97

1.43

1/4

.25

.53

.28

1.04

1.53

3/8

.31

.62

.34

1.11

1.53

1/4

.33

.67

.34

1.22

1.88

3/8

.33 CONSULT
.67
.34

5/16

.33

3/8

.33

.73

.34

1.32

1.99

3/8

.39

.81

.43

1.50

3/8

.39

.92

.47

1.60

Z MIN. Y MAX. L MAX.

INSTALLATION TOOLING
HYPRESS Y29NC
HYTOOL
NEST
INDENTOR

LENGTH

A

DEV8L

B

DEV6L

C

DEV4L

1/2


D

DEV2L

5/8


E

DV26L

5/18


2.29

F

DEV25L

11/16


2.42

G

DEV26L

13/16


1.22
1.88
FACTORY
.73 AVAILABILITY
.34
1.32
1.99
FOR

7/16


Y29PLE-1

1/2


Y29PLE

A

B

C

D

E

F

G

Ratchet:
M8ND
with
N8CET-2 Die
Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U8CET Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U6CET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U4CET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U2CET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U1CET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U25ET
Die Set

Non-Ratchet:
MY28-6††
Hydraulic:
Y35, Y39 with
U26ET
Die Set

†† BMY BNCH-MT bench mount adapter available.

BURNDY
Compression
TYPES T-F AND YAD-F

BRAZED
SEAM

DEEP “V” GROOVE
INNER SERRATIONS
AND INSPECTION HOLE

HYLUG™

B-26

LONG
BARREL

BEVELED
ENTRY

UNINSULATED
COMPRESSION TERMINAL,
FORK TONGUE
Type T-F is constructed in the same manner
as the type "T" and employs a fork tongue.

LONG
NECK
ELECTRO-TIN
PLATED

FORKED
TONGUE

The fork permits rapid installation of the terminal under a screw head without completely
removing the screw. Two or more terminals
may be stacked easily on a common stud.

CATALOG
NUMBER
T18-6F
T18-8F
T18-10F
T18-14F
T14-6F
T14-8F
T14-10F
T14-14F
T10-6F
T10-8F
T10-10F
T10-14F

WIRE
RANGE
22-18

20-14

12-10

STUD
SIZE
4-6
6-8
8-10
4-6
6-8
8-10
4-6
6-8
8-10

C
.28
.31
.37
.47
.28
.31
.37
.47
.28
.31
.41
.50

DIMENSIONS
L MAX.
Y MAX.
.68
.74
.74
.92
.68
.74
.74
.92
.74
.80
.87
1.00

.55
.57
.58
.69
.55
.57
.58
.69
.61
.63
.68
.75

Z MIN.

BULK
CAT. NO.

INSTALLATION
TOOLING

.25
.27
.29
.39
.25
.27
.29
.39
.25
.27
.32
.39

YAD18-6F
YAD18-8F
YAD18-10F
YAD18-14F
YAD14-6F
YAD14-8F
YAD14-10F
YAD14-14F
YAD10-6F
YAD10-8F
YAD10-10F
YAD10-14F

Non-Ratchet:
Y10D, Y10-22
Ratchet: MR8G9
Y8MRB-1, MR20
Non-Ratchet:
Y10D, Y10-22
Ratchet: MR8G98,
Y8MRB-1, MR20
Non-Ratchet:
Y10D, Y10-22
Ratchet: MRG98,
Y8MRB-1, MR20

WIRE
STRIP
LENGTH
9/32


9/32


11/32


BURNDY
Compression
TYPES YAV-T-F BOX
AND YAV-T-F

INSPECTION
HOLE

SEAMLESS
BARREL

BEVELED
ENTRY

HYLUG™
SEAMLESS UNINSULATED
COMPRESSION
FORK TONGUE TERMINAL
The type YAV-T-F HYLUG™ is a seamless
heavy duty uninsulated compression forktongue terminal manufactured from electrolytic copper for use on copper commercial
(code) cable, Type AN aircraft cable and extra
flexible conductors.

CRIMP

B-27

WIRE SIZE
ELECTRO-TIN
PLATED

DOUBLE THICK
FORK TONGUE

Features and Benefits
• Fork tongue.
◊ Allows installation of compression
terminal under screw head without
complete removal of the screw.

The seamless design produces a double thick
tongue and the seamless barrel provides a
strong highly reliable connection.
All the benefits of the Type YAV apply for the
same wire sizes.

CATALOG
NUMBER
YAV18-T19F BOX
YAV18-T21F BOX
YAV14-T32F BOX
YAV14-T34F BOX
YAV10-T21F BOX
YAV10-T23F BOX

WIRE
RANGE
22-18
20-14
12-10

STUD
SIZE

C

4-6
8-10
4-6
8-10
8-10
1/4


.31
.37
.31
.37
.38
.47

DIMENSIONS
L MAX.
Y MAX.
.80
.80
.80
.82
.91
1.00

.55
.55
.57
.60
.69
.75

Z MIN.

BULK
CAT. NO.

INSTALLATION
TOOLING

.25
.25
.25
.26
.26
.34

YAV18-T19F
YAV18-T21F
YAV14-T32F
YAV14-T34F
YAV10-21F
YAV10T23F

Non-Ratchet:
Y10D, Y10-22
Ratchet:
MR8-G98, MR8-9Q,
MR20, Y8MRB-1

WIRE
STRIP
LENGTH
9/32

9/32

7/16


BURNDY
Compression
TYPE YAV-H-F BOX,
YAV-H-F AND YAV-Z

INSPECTION
HOLE

HYLUG™
B-28

INSULATION
GRIP AND
CABLE SUPPORT

SEAMLESS
BARREL

ELECTRO-TIN
PLATED

In addition to the benefits described for the
YAV box series of connectors the YAVH-F Box
and YAV-Z terminals provide the following
benefits.

WIRE RANGE

FLANGED
FORK TONGUE

DOUBLE THICK
TONGUE

SEAMLESS
BARREL
INSULATION
GRIP AND
CABLE SUPPORT

INSPECTION
HOLE

The type "YAV-H-F" HYLUG™ is a seamless
heavy duty uninsulated compression fork
tongue terminal with a shroud for an insulation grip and cable support. Manufactured
from electrolytic copper tubing for use on
copper commercial (code) cable, Type "AN"
aircraft and extra flexible conductors.
The seamless tubing produces a double thick
tongue while the seamless barrel design
provides a very strong connector for very
demanding applications that require highly
reliable connections.

CRIMP
CRIMP

UNINSULATED
COMPRESSION TERMINAL
FORK TONGUE WITH
SHROUD SEAMLESS

ELECTRO-TIN
PLATED

CRIMP
CRIMP
WIRE RANGE

FLANGED
FORK TONGUE

DOUBLE THICK
TONGUE

Features and Benefits
• Fork tongue.
◊ Allows installation of compression terminal under screw head without complete
removal of the screw thereby lowering
installation costs.
• Flanged fork tongue.
◊ Allows installation of compression terminal under screw head without complete
removal of the screw plus aids in maintaining the terminal on the stud should
the screw loosen slightly.

Fig. 1

Fig. 2

CATALOG
NUMBER

FIG.

YAV18-H6F BOX
YAV18-H19 BOX
YAV18-H21F BOX
YAV14-Z5 BOX
YAV14-H32F BOX
YAV14-H56F BOX
YAV14-H34F BOX
YAV14-HF BOX
YAV14-Z6 BOX
YAV10-HF BOX
* Crimps conductor crimp only.

1
1
1
2
1
1
1
1
2
1

WIRE
RANGE
22-18

20-14

12-10

STUD
SIZE

MAX. INSUL.
DIA. ACCOM.

C

4-6
4-6
8-10
4-6
4-6
6-8
8-10
8-10
8-10
8-10

.120
.120
.120
.150
.150
.150
.150
.150
.150
.192

.25
.30
.37
.31
.30
.30
.37
.31
.37
.38

DIMENSIONS
L MAX. Y MAX. Z MIN.
.89
.97
.97
.89
.96
.96
.96
.93
1.04
1.07

.80
.75
.76
.69
.78
.78
.78
.78
.78
.92

.19
.21
.22
.13
.23
.23
.23
.23
.21
.24

BULK
CAT. NO.

INSTALLATION
TOOLING

YAV18-H6F
YAV18-H19F
YAV18-H21F
YAV14-Z5
YAV14-H32F
YAV14-H56F
YAV14-H34F
YAV14-HF
YAV14-Z6
YAV10-HF

Plier:
Y10D*, Y14MV,
Y10-22*
Ratchet:
MR8-G98,
MR8-9Q,
Y8MRB-1*,
MR20, and M8ND
with N14HT-5 Die
N10HT Die

WIRE
STRIP
LENGTH

1/4


7/16


BURNDY
Compression
TYPES TN-F AND
YAES-F

WIRE CRIMP

INSULATION
CRIMP

BRAZED
SEAM

SMOOTH
FUNNEL
ENTRY

INSULUG™
TERMINAL - NYLON
INSULATED, FORK TONGUE

FORK
TONGUE
TIN
PLATED

300 VOLTS MAX. 105° C MAX
The type TN-F, nylon insulated fork tongue
terminal has the same high quality as the TN.
It is designed to meet the heavy-duty requirements of industrial and utility applications.
Used on both power and control circuits for
wire sizes #26 AWG through #10 AWG. The
TN-F provides high dielectric strength and
stability in oily conditions.

B-29
DEEP “V”
SERRATIONS

Features and Benefits
• Fork tongue.
◊ Provides faster and easier installation
by permitting insertion under the screw
head without completely removing it.

The TN-F is identical to the TN with the addition of a fork tongue which allows installation
without complete removal of its supporting
screw.

CATALOG
NUMBERS
TN20-2F*
TN20-6F*
TN18-6F
TN18-8F
TN18-10F
TN18-14F
TN14-6F
TN14-8F
TN14-10F
TN14-14F
TN10-6F
TN10-8F
TN10-10F
TN10-14F

WIRE
RANGE

STUD
SIZES

C

26-20 Max. Insul.
Dia. Accom.: .098
Color Code: Amber
22-18
Max. Insul.
Dia. Accom.: .120
Color Code: Red
16-14
Max. Insul.
Dia. Accom.: .153
Color Code: Blue
12-10
Max. Insul.
Dia. Accom.: .209
Color Code: Yellow

1-2

.18

.76

.65

.24

—

4-6

.28

.80

.70

.28

—

4-6
6-8
8-10

.28
.31
.37
.47
.28
.31
.37
.47
.28
.31
.41
.50

.79
.84
.84
1.03
.79
.84
.84
1.03
.96
1.01
1.09
1.21

.65
.67
.68
.79
.65
.67
.68
.79
.82
.84
.89
.96

.24
.26
.27
.38
.24
.26
.27
.38
.24
.26
.31
.38

YAES18N1F
YAES18N49F
YAES18N3F
YAES18N50F
YAES14N6F
YAES14N53F
YAES14N8F
YAES14N54F
YAES10N11F
YAES10N56F
YAES10N12F
YAES10N57F

* These sizes not UL listed.
** Or other tool conforming to military specification MS25037
or MS90413

4-6
6-8
8-10
4-6
6-8
8-10

DIMENSIONS
L MAX. Y MAX.

Z MIN.

BULK
CAT. NO.

INSTALLATION
TOOLING
M8ND with
N14HET-25V1
Die Set

Non-Ratchet:
Y10D, Y10-22

WIRE
STRIP
LENGTH
3/16


7/32


7/32

Ratchet:
MR8-83**, MR18

11/32


BURNDY
Compression
TYPES YAE-N-F BOX
AND YAE-N-F

MULTI-FINGER
INSULATION GRIPS
AND CABLE SUPPORT

FUNNEL
ENTRY

WIRE SIZE

INSULUG™
B-30

Terminal — Nylon Insulated,
Fork Tongue

ELECTRO-TIN
PLATED

Multi-Finger Insulation Grip

FORK
TONGUE

300 Volts Max. 105° C Max.

WIRE
RANGE

24 - 20 Max. Insul.
Dia.: .098

Sleeve Color:
YAE22N66F BOX•
Amber
YAE22N65F BOX•

YAE18N60F BOX
YAE18G43F BOX
YAE18N56F BOX

22 - 16
Max. Insul.
Dia.: .125

Sleeve Color: Red

YAE18N57F BOX
YAE14N76F BOX
YAE14N77F BOX
YAE14N78F BOX
• Not UL recognized.

16 - 14
Max. Insul.
Dia.: .156

Sleeve Color: Blue

STUD
SIZE

WIRE
CRIMP

DEEP “V”
SERRATIONS

Features and Benefits

INSULUG™ type YAE-N-F nylon insulated
terminals are designed with a Multi-Finger
Insulation grip, are rated 105° C and are
supplied with a fork tongue for easy terminal
insertion and removal.

CATALOG
NUMBER

INSULATION
CRIMP

• Fork tongue.
◊ Permits rapid easy installation of the
terminal under the screw head without
complete removal of the screw.

DIMENSIONS
BULK
L
Y
Z CATALOG
C MAX. MAX. MIN. NUMBER

1-2

.18

.73

.65

.24

YAE22N65F•

4-6

.28

.80

.70

.28

YAE22N66F•

4

.21

.92

.73

.24

YAE18N60F

.25

.78

.68

.19

YAE18G43F

.28

.83

.76

.23

YAE18N56F

6-8

.31

.96

.78

.29

YAE18N57F

4-6

.28

.87

.76

.26

YAE14N76F

6-8

.31

.96

.78

.29

YAE14N77F

8 - 10

.36

1.01

.83

.34

YAE14N78F

4-6

INSTALLATION
TOOLING
Ratchet:
M8ND
N14HET25V1
Die
Non-Ratchet: Y10D or
Ratchet: MR8-33T-1,
M8ND
With one of the
following Dies:
N14HET-25V1,
N10ET-9,
N14HET-15
Non-Ratchet:
Y10D or Y10-22 or
Ratchet:
MR8-33T1

TAPE MOUNTED
WIRE
CATALOG NO. INSTALLATION STRIP
2000/Reel
TOOLING
LENGTH
YAE22N65FM•
YAE22N66FM•

TFM
with
DFM11D1
Die

5/32


TFM
with
DFM10D1
Die

3/16


TFM
with
DFM9D1
Die

3/16


YAE18G60FM
YAE18G43FM
YAE18N56FM
YAE18N57FM
YAE14N76FM
YAE14N77FM
YAE14N78FM

BURNDY
Compression
TYPES TP-F
AND BA-EF

EXPANDED SHROUD
INSULATION CRIMP

WIRE
CRIMP
WIRE SIZE
RANGE

SMOOTH
ENTRY

VINYLUG™
TERMINAL POLYVINYLCHLORIDE
INSULATED, FORK TONGUE

FORK
TONGUE

The Type TP-F is a fork tongue variation of
the TP design and makes installation easier.

TP16-2F
TP16-6F
TP16-8F
TP16-10F
TP14-2F
TP14-6F
TP14-8F
TP14-10F
TP10-6F
TP10-8F
TP10-10F

WIRE
RANGE

STUD
SIZE

C

22-16
Max. Insul.
Dia. Accom.: .145
Color Code: Red
16-14
Max. Insul.
Dia. Accom.: .180
Color Code: Blue
12-10
Max. Insul.
Color Code: Yellow

1-2
4-6
6-8
8-10
1-2
4-6
6-8
8-10
4-5
6-8
8-10

.17
.28
.31
.41
.17
.28
.31
.41
.28
.31
.41

• UL and CSA listed with MR8-89-1 and MR15.
* 1000/Reel.

B-31

DEEP “V”
SERRATIONS

TIN
PLATED

600 VOLTS MAX. 105° C MAX

CATALOG
NUMBER

COLOR CODED
INSULATION

Features and Benefits
• Fork tongue design.
◊ Faster installation-screw needs only to
be loosened for termination.

DIMENSIONS
BULK
TAPE MOUNTED
WIRE
L
Y
Z
CATALOG INSTALLATION CATALOG NO. INSTALLATION STRIP
MAX. MAX. MIN. NUMBER •
TOOLING
2000/Reel
TOOLING
LENGTH
.75
.80
.86
.95
.75
.80
.86
.95
.95
.98
1.07

.66
.66
.69
.75
.66
.66
.69
.75
.81
.81
.87

.23
.23
.26
.31
.23
.23
.26
.31
.26
.26
.31

BA16EF2
BA16EF6
BA16EF8
BA16EF10
BA14EF2
BA14EF6
BA14EF8
BA14EF10
BA10EF6
BA10EF8
BA10EF10

Plier Type:
Y10-22

Ratchet Tool:
MR8-89-1,
MR15

BA16EF2M
BA16EF6M
BA16EF8M
BA16EF10M
BA14EF2M
BA14EF6M
BA14EF8M
BA14EF10M
*BA10EF6M
*BA10EF8M
*BA10EF10M

TFM
with
DFM3D-1
Die
TFM
with
DFM2D-1
Die
TFM
with
DFM1D5 Die

13/64


13/64


19/64


BURNDY
Compression
TYPES YAE-Z BOX
AND YAE-Z

MULTI-FINGER
INSULATION GRIPS
AND CABLE SUPPORT
WIRE SIZE

INSULUG™
B-32

ELECTRO-TIN
PLATED

TERMINAL NYLON INSULATED,
FLANGED FORK

WIRE CRIMP

INSULUG™ type YAE-Z is identical to type
YAE-N and employs a flanged fork tongue for
faster installation while maintaining security if
supporting screw becomes loose.

CATALOG
NUMBER

WIRE
RANGE

STUD
SIZE

C

YAE22Z1 BOX
YAE22Z2 BOX
YAE22Z3 BOX
YAE18Z1 BOX
YAE18Z2 BOX
YAE18Z3 BOX
YAE18Z4 BOX
YAE14Z2 BOX
YAE14Z3 BOX
YAE14Z4 BOX
YAE12Z2 BOX
YAE12Z3 BOX
YAE12Z4 BOX

26-20 Max. Insul.
Dia.: .098

Sleeve Color: Amber

1-2
4-6
6-8
1-2
4-6
6-8
8-10
4-6
6-8
8-10
4-6
6-8
8-10

.18
.28
.31
.18
.28
.31
.36
.28
.31
.36
.28
.31
.36

• Not UL recognized.

DEEP “V”
SERRATIONS

Features and Benefits

300 VOLTS MAX. 105° C MAX

16-14 Max. Insul.
Dia. Accom.: (156)
Color Code: Blue
14-12 Max. Insul.
Dia. Accom.: (180)
Color Code: Green

INSULATION
CRIMP

FLANGED
FORK

MULTI-FINGER
INSULATION GRIP

22-16 Max. Insul.
Dia. Accom.: (125)
Color Code: Red

FUNNEL
ENTRY

• Flanged fork.
◊ Permits rapid, easy installation of the
terminal under the screw head without
complete removal of the screw.
Additionally, it may not be removed with
only a slight loosening of the screw.

DIMENSIONS
BULK
Z
Y
L
CATALOG
MAX. MAX. MAX. NUMBER
.24
.28
.30
.22
.26
.29
.34
.26
.29
.34
.27
.32
.35

.65
.70
.72
.73
.76
.78
.83
.76
.78
.83
.90
.96
1.00

.75
.83
.92
.83
1.00
1.00
1.08
.90
1.00
1.08
1.04
1.16
1.23

YAE22Z1
YAE22Z2
YAE22Z3
YAE18Z1
YAE18Z2
YAE18Z3
YAE18Z4
YAE14Z2
YAE14Z3
YAE14Z4
YAE12Z2
YAE12Z3
YAE12Z4

INSTALLATION
TOOLING
M8ND with
N14HET-25V1 Die
Y10D, Y10-22
MR8-33T-1,
M8ND
with one of the
following Dies:
N14HET-15, N10HET-9,
Y10D, Y10-22
MR833T-1, M8ND
with N12HET-1,
Y10D, Y10-22

BURNDY
Compression
TYPES TP-Z
AND BA-EZ

EXPANDED SHROUD
INSULATION
CRIMP
WIRE
CRIMP

VINYLUG™

WIRE SIZE
RANGE

TERMINAL POLYVINYLCHLORIDE
INSULATED, FLANGED
FORK TONGUE

DEEP “V”
SERRATIONS
FLANKED
FORK

600 VOLTS MAX. 105° C MAX
VINYLUG™ Type TP-Z is a variation of the
Type TP and employs a flanged fork tongue
for fast installation and security.

CATALOG
NUMBER
TP16-2Z
TP16-6Z
TP16-8Z
TP16-10Z
TP14-2Z
TP14-6Z
TP14-8Z
TP14-10Z
TP10-6Z
TP10-8Z
TP10-10Z
* 1000/Reel.

FUNNEL
ENTRY

WIRE
RANGE

STUD
SIZE

C

22-16
Max. Insul.
Dia. Accom.: .145
Color Code: Red
16-14
Max. Insul.
Dia. Accom.: .180
Color Code: Blue
12-10 Max. Insul.
Dia. Accom.: .260
Color Code: Yellow

1-2
4-6
6-8
8-10
1-2
4-6
6-8
8-10
4-6
6-8
8-10

.17
.28
.31
.41
.17
.28
.31
.41
.28
.31
.41

TIN PLATED

Features and Benefits
• Flange fork tongue design.
◊ Allows fast installation—screw only has
to be loosened for termination.
• The flanges on the end of the fork terminal
aid in preventing a slightly loose terminal
from becoming fully disconnected from
the screw.
◊ Flanges make re-securing a loose
terminal easier.

DIMENSIONS
BULK
L
Y
Z
CATALOG
MAX. MAX. MIN. NUMBER
.78
.83
.88
.96
.78
.83
.88
.96
.99
1.01
1.09

.66
.66
.69
.75
.66
.66
.69
.75
.81
.81
.81

.23
.23
.26
.31
.23
.23
.26
.31
.26
.26
.31

BA16EZ2
BA16EZ6
BA16EZ8
BA16EZ10
BA14EZ2
BA14EZ6
BA14EZ8
BA14EZ10
BA10EZ6
BA10EZ8
BA10EZ10

INSTALLATION
TOOLING

Plier Type:
Y10-22

Ratchet Tool:
MR8-89-1,
MR15

B-33

BURNDY
Compression
TYPES TP-LF AND
BA-EL

WIRE SIZE
RANGE

VINYLUG™
B-34

LOCKING
FORK

TERMINAL POLYVINYLCHLORIDE
INSULATED,
LOCKING FORK TONGUE

COLOR CODED
INSULATION

Features and Benefits

Type TP-LF is a variation of the Type TP
design and employs a locking fork tongue for
fast installation and security.

TP16-6LF
TP16-8LF
TP16-10LF
TP14-6LF
TP14-8LF
TP14-10LF
TP10-6LF
TP10-8LF
TP10-10LF

DEEP “V”
SERRATIONS

TIN PLATED

600 VOLTS MAX. 105° C MAX

CATALOG
NUMBER

EXPANDED SHROUD
INSULATION CRIMP

WIRE
CRIMP

• Locking fork tongue design.
◊ Allows fast installation—screw only has
to be loosened for termination.
• Internal configuration of the fork.
◊ Prevents the terminal from coming
off the screw without applying a
pulling force.
• Locking fork is made from a copper alloy.
◊ Permits many installations while maintaining proper spring retention of forks.

INSTALLATION
TOOLING

TAPE MOUNTED
WIRE
CATALOG NO. INSTALLATION STRIP
2000/Reel
TOOLING
LENGTH

STUD
SIZE

C

22-16
MAX. INSUL.
DIA. ACCOM.: .145
COLOR CODE: Red
16-14
MAX. INSUL.
DIA. ACCOM.: .180
COLOR CODE: Blue
12-10
MAX. INSUL.
DIA. ACCOM.: .260
COLOR CODE: Yellow

4-6

.28

.80

.66

.23

BA16EL6

6-8

.31

.86

.69

.26

BA16EL8

8-10

.41

.95

.75

.31

BA16EL10

4-6

.28

.80

.66

.23

BA14EL6

BA14EL6M

6-8

.31

.86

.69

.26

BA14EL8

BA14EL8M

8-10

.41

.95

.75

.31

BA14EL10

4-6

.28

.95

.81

.26

BA10EL6

6-8

.31

.98

.81

.26

BA10EL8

8-10

.41

1.07

.87

.31

BA10EL10

• UL and CSA listed with MR8-89-1 and MR15.
* 1000/Reel.

DIMENSIONS
L MAX. Y MAX. Z MIN.

BULK
CATALOG
NUMBER •

WIRE
RANGE

BA16EL6M
PLIER TYPE:
Y10-22

RATCHET
TOOL:
MR8-89-1
MR15

BA16EL8M
BA16EL10M

BA14EL10M

TFM
WITH
DFM3D-1
DIE
TFM
WITH
DFM2D-1
DIE

* BA10EL6M

TFM

* BA10EL8M

WITH

* BA10EL10M

DFM1D5 DIE

13/64


13/64


19/64


BURNDY
Compression
TYPE Q-F FINGRIP™
NON-INSULATED FEMALE
QUICK DISCONNECTS
MATERIAL: TIN-PLATED
BRASS

B-35

Features and Benefits
• Butted seam.
• Chamfered barrel opening.
◊ Assures quick and easy wire insertion.
• Dimpled female socket detent.
◊ Ensures firm grip.

FEMALE BARE DISCONNECT TERMINAL
STANDARD
CATALOG NO.
Q18F18X02D
Q18F25X03D
Q14F11X02D
Q14F18X02D
Q14F25X03D
Q10F25X03D

STD. PKG.
QTY.

WIRE
RANGE

100

18-22

100

14-16

50

10-12

(Mates with Type Q-M male disconnects)

NEMA TAB
SIZE

A

.187  .020
.250  .032
.110  .020
.187  .020
.250  .032
.250  .032

0.58
0.62
0.55
0.58
0.62
0.73

DIMENSIONS
B
W
0.17
0.17
0.17
0.17
0.17
0.27

0.23
0.29
0.14
0.20
0.29
0.29

BULK
CATALOG NO.
Q18F18X02B
Q18F25X03B
Q14F11X02B
Q14F18X02B
Q14F25X03B
Q10F25X03B

BULK
QTY.

INSTALLATION
TOOL*

1000

MR20,
Y10D

500

* For UL listed applications consult BURNDY® factory.

TYPE QP-F FINGRIP™
VINYL INSULATED FEMALE
QUICK DISCONNECTS
MATERIAL: TIN-PLATED
BRASS
600 VOLTS MAX. 105 C MAX.
Features and Benefits
• Butted seam.
• Insulated connectors.
◊ Eliminate the need for post installation
insulation.
• Funnel entry barrel opening.
◊ Assures quick and easy wire insertion.
• Dimpled female socket detent.
◊ Ensures firm grip.

FEMALE VINYL DISCONNECT TERMINAL
STANDARD
CATALOG NO.
QP18F18X02D
QP18F25X03D
QP14F18X02D
QP14F25X03D
QP10F25X03D

STD. PKG.
QTY.

WIRE
RANGE

100

18-22

100

14-16

50

10-12

* For UL listed applications consult BURNDY® factory.

(Mates with Type QP-M male disconnects)

NEMA TAB
SIZE

A

.187  .020
.250  .032
.187  .020
.250  .032
.250  .032

0.86
0.91
0.87
0.92
1.08

DIMENSIONS
B
W
0.17
0.17
0.17
0.17
0.27

0.22
0.29
0.23
0.29
0.29

BULK
CATALOG NO.
QP18F18X02B
QP18F25X03B
QP14F18X02B
QP14F25X03B
QP10F25X03B

BULK PKG.
QTY.
1000
500

INSTALLATION
TOOL*

Y10D

BURNDY
Compression
TYPE QP-M
FINGRIP™
VINYL INSULATED MALE
QUICK DISCONNECTS
B-36

MATERIAL: TIN-PLATED
BRASS
600 VOLTS MAX. 105 C MAX.

Features and Benefits
• Butted seam.
• Funnel entry barrel opening.
◊ Assures quick and easy wire insertion.
• Mates with dimpled female socket detent.
◊ Ensures firm grip.

MALE VINYL DISCONNECT TERMINAL
STANDARD
CATALOG NO.

STD. PKG.
QTY.

WIRE
RANGE

100

18-22

100

14-16

50

10-12

QP18M18X02D
QP18M25X03D
QP14M18X02D
QP14M25X03D
QP10M250D

(Mates with Type QP-F female disconnects)

NEMA TAB
SIZE

A

.187  .020
.250  .032
.187  .020
.250  .032
.250  .032

0.83
0.95
0.83
0.95
1.12

DIMENSIONS
B
W
0.17
0.17
0.17
0.17
0.17

0.19
0.25
0.19
0.25
0.25

BULK
CATALOG NO.
QP18M18X02B
QP18M25X03B
QP14M18X02B
QP14M25X03B
—

BULK PKG.
QTY.

INSTALLATION
TOOL*

1000
1000

Y10D

—

* For UL listed applications consult BURNDY® factory.

TYPE QN-M
FINGRIP™
NYLON INSULATED MALE
QUICK DISCONNECTS
MATERIAL: TIN-PLATED
BRASS
300 VOLTS MAX. 105 C MAX.

Features and Benefits
• Sleeved barrel.
• Funnel entry barrel opening.
◊ Assures quick and easy wire insertion.
• Mates with dimpled female socket detent.
◊ Ensures firm grip.

MALE NYLON DISCONNECT TERMINAL
STANDARD
CATALOG NO.
QN18M18X02D
QN18M25X03D
QN14M18X02D
QN14M25X03D
QN10M250D

STD. PKG.
QTY.

WIRE
RANGE

100

18-22

100

14-16

50

10-12

* For UL listed applications consult BURNDY® factory.

NEMA TAB
SIZE
.187  .020
.250  .032
.187  .020
.250  .032
.250  .032

(Mates with Type QN-F female disconnects)
DIMENSIONS
A
B
W
0.82
0.91
0.84
0.91
1.12

0.17
0.17
0.17
0.17
0.17

0.19
0.25
0.19
0.25
0.25

BULK
CATALOG NO.
QN18M18X02B
QN18M25X03B
QN14M18X02B
QN14M25X03B
—

BULK PKG.
QTY.

INSTALLATION
TOOL*

1000
1000
—

Y10D

BURNDY
Compression
TYPES PGP, AND
PGN FINGRIP™
MALE/FEMALE COMBINATION
QUICK DISCONNECTS
MATERIAL: TIN-PLATED
BRASS

B-37

Features and Benefits
• Sleeved barrel.
• Combination connector.
◊ Allows for more than one connection to a
circuit.
• Funnel entry barrel opening.
◊ Assures quick and easy wire insertion.
• Dimpled female socket detent.
◊ Ensures firm grip.

VINYL COMBINATION DISCONNECT TERMINAL
STANDARD
CATALOG NO.
PGP1825X03D
PGP1425X03D

STD. PKG.
QTY.

WIRE
RANGE

NEMA TAB
SIZE

A

100
100

18-22
14-16

.250  .032
.250  .032

0.91
0.91

600 VOLTS MAX. 105 C MAX.
DIMENSIONS
B
W
0.17
0.17

0.30
0.30

NYLON COMBINATION DISCONNECT TERMINAL
STANDARD
CATALOG NO.
PGN1825X03D
PGN1425X03D

STD. PKG.
QTY.

WIRE
RANGE

NEMA TAB
SIZE

100
100

18-22
14-16

.250  .032
.250  .032

* For UL listed applications consult BURNDY® factory.

BULK PKG.
QTY.

PGP1825X03B
PGP1425X03B

1000
1000

INSTALLATION
TOOL*
Y10D

300 VOLTS MAX. 105 C MAX.

DIMENSIONS
A
B
W
0.90
0.90

BULK
CATALOG NO.

0.17
0.17

0.30
0.30

BULK
CATALOG NO.

BULK PKG.
QTY.

PGN1825X03B
PGN1425X03B

1000
1000

INSTALLATION
TOOL*
Y10D

BURNDY
Compression
TYPES FQN-F AND
FQN-M FINGRIP™

B-38

NYLON FULLY INSULATED
FEMALE AND MALE QUICK
DISCONNECTS

Fig. 1

MATERIAL: TIN-PLATED
BRASS
300 VOLTS MAX. 105 C MAX.
Features and Benefits
• Fully insulated connectors.
◊ Eliminate the need for post installation
insulation.
• Funnel entry barrel opening.
◊ Assures quick and easy wire insertion.
• Dimpled female socket detent.
◊ Ensures firm grip.

Fig. 2

FULLY INSULATED FEMALE NYLON DISCONNECT TERMINAL (Fig. 1)
STANDARD
CATALOG NO.

STD. PKG.
QTY.

WIRE
RANGE

NEMA TAB
SIZE

FQN18F25X03D
FQN14F25X03D
FQN10F25X03D

50
50
25

18-22
14-16
10-12

.250  .032
.250  .032
.250  .032

DIMENSIONS
A
W
0.98
0.96
0.99

0.40
0.40
0.41

BULK
CATALOG NO.

BULK PKG.
QTY.

FQN18F25X03B
FQN14F25X03B
FQN10F25X03B

1000
1000
500

INSTALLATION
TOOL*
Y10D

FULLY INSULATED MALE NYLON DISCONNECT TERMINAL (Fig. 2)
STANDARD
CATALOG NO.

STD. PKG.
QTY.

WIRE
RANGE

NEMA TAB
SIZE

FQN18M25X03D
FQN14M25X03D
FQN10M25X03D

50
50
25

18-22
14-16
10-12

.250  .032
.250  .032
.250  .032

* For UL listed applications consult BURNDY® factory.
** For Mylar tape reels consult BURNDY® factory.

DIMENSIONS
A
W
1.05
1.03
1.03

0.48
0.48
0.48

BULK
CATALOG NO.

BULK PKG.
QTY.

FQN18M25X03B
FQN14M25X03B
FQN10M25X03B

1000
1000
500

INSTALLATION
TOOL*
Y10D

BURNDY
Compression
TYPE FL FINGRIP™
FLAG-STYLE FEMALE QUICK
DISCONNECT
MATERIAL: TIN-PLATED
BRASS

B-39

Features and Benefits
• Dimpled female socket detent.
◊ Ensures firm grip.

FEMALE BARE DISCONNECT TERMINAL
STANDARD
CATALOG NO.
FL1825X03D
FL1425X03D
FL1025X03D

STD. PKG.
QTY.

WIRE
RANGE

NEMA TAB
SIZE

A

100
100
50

18-22
14-16
10-12

.250  .032
.250  .032
.250  .032

0.67
0.67
0.67

DIMENSIONS
B
W
0.17
0.17
0.17

0.25
0.25
0.25

BULK
CATALOG NO.

BULK PKG.
QTY.

FL1825X03B
FL1425X03B
FL1025X03B

1000
1000
500

INSTALLATION
TOOL
Consult
Factory

BURNDY
Compression
UNINSULATED
SPLICES
BURNDY® manufactures several designs of
uninsulated butt splices. Each type is
designed to meet specific application requirements and provide a high quality, electrical
B-40 splice connection that is easily installed. The
following features and benefits apply to all
BURNDY® uninsulated splices.

Features and Benefits
• Manufactured from seamless tubing.
◊ A high quality design with no seams
to split.
• Electrolytic copper.
◊ Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
• Electro-tin plated.
◊ Provides durable long lasting resistance
to corrosion.

TYPES YSV, YSV-H
AND YSV-L

INSPECTION HOLE
AND WIRE STOP

BEVELED
ENTRY

• Positive center wire stops.
◊ Provides proper depth of wire insertion.
• Marked with wire size.
◊ Provides easy wire size identification.
• The HYLINK™ splice connectors have
inspection holes.
◊ Provides easy visual inspection for
proper wire insertion.

BEVELED
ENTRY

INSPECTION HOLE
AND WIRE STOP
SEAMLESS
TUBING

SEAMLESS
TUBING

HYLINK™
UNINSULATED BUTT SPLICE
600 VOLTS MAXIMUM

CRIMP

CRIMP
TIN-PLATED
TIN-PLATED
CRIMP

HYLINK™ type YSV seamless splice connector is used to splice stranded and solid copper
conductors in virtually all heavy duty industrial and general purpose applications.

CRIMP

CABLE SUPPORT

The type YSV-H HYLINK™ seamless splice
connector has the added benefit of an insulation support and cable strain relief.

Fig. 2

Fig. 1

CATALOG
NUMBER
YSV18 BOX
YSV18-H BOX
YSV14 BOX
YSV14-H BOX
YSV10 BOX
YSV10-H BOX

WIRE RANGE CODE AWG.
STR. AND SOL.
AIRCRAFT-AN

FIG.

22-18
str. & sol.
20-14 str.
20-12 sol.
12-10
str. & sol.

1
2
1
2
1
2

DIMENSIONS
L
MAX. DIA.
.62
.89
.64
.94
.75
1.06

—
.120
—
.150
—
.192

BULK
CAT. NO.
YSV18
YSV18-H
YSV14
YSV14-H
YSV10
YSV10-H

YSV9C-L BOX

9 str.

1

.75

—

YSV9C-L

YSV8C-L BOX

8 str.

1

1.00

—

YSV8C-L

* Remove stop plate.
▲ Y2MR for 8 str. only
† Use #10 groove
Use MR8 series tools for (-H) series.

INSTALLATION
TOOLING
HYTOOL

WIRE
STRIP
LENGTH

Non-Ratchet:
Y10D, Y1022
Ratchet:
MR20, Y8MRB-1,
MR8-9Q*, MR8-G98

1/4


Non-Ratchet: MY28,
MY29-3, MY29-11
Ratchet: MY28, Y8MRB-1†,
MR8-9Q*, Y2MR ▲

1/4

5/16

5/16

7/16


BURNDY
Compression
TYPE YSV-L

INSPECTION HOLE
AND WIRE STOP

BEVELED
ENTRY

SEAMLESS
TUBING

HYLINK™
UNINSULATED BUTT SPLICE
600 VOLTS MAXIMUM

CRIMP

B-41

#8 THROUGH 4/0 COPPER
HYLINK™ type YSV-L seamless splice connector is used to splice Type AN aircraft cables
plus commercial stranded and solid AWG
conductors. Suitable for aircraft, light duty
industrial and general purpose applications.

CATALOG
NUMBER
YSV8C-L BOX
YSV6C-L BOX
YSV4C-L BOX
YSV2C-L BOX
YSV1C-L BOX
YSV25-L BOX
YSV26-L BOX
YSV27-L BOX
YSV28-L BOX

ELECTRO-TIN
PLATED

CRIMP

WIRE RANGE
AIRCRAFT-AN”
COMM’L-AWG.
STR. & SOL.

DIMENSIONS
L

BULK
CAT. NO.

RATCHET

8
6
4
2
1
1/0
2/0
3/0
4/0

1.00
1.12
1.12
1.41
1.46
1.53
1.78
1.81
1.94

YSV8C-L
YSV6C-L
YSV4C-L
YSV2C-L
YSV1C-L
YSV25-L
YSV26-L
YSC27-L
YSV28-L

Y2MR, MR4C
Y2MR, MR4C
Y2MR
—
—
—
—
—

* Remove stop plate
• Use Y35P3 Indentor Adaptor.
** Bench Mount Adaptor - Cat. No. BMY-BCH-MT is available
for Type MY HYTOOLS™.

INSTALLATION TOOLING
HYPRESS• H35,
Y35BH, Y39, Y39BH
HYTOOL * *
NEST
INDENTOR
TYPE AH
AIRCRAFT
CABLE: MY28
All Others:
MY29-3,
MY29-11
1 Crimp

UV8L-1
UV6L
UV4L
UV2L
UV1L
UV25L
UV26L
UV27L
UV28L

Y34PL
Y34PLA

Y34PA

Y34PA
WIRE
STRIP
LENGTH
7/16

1/2

5/8

5/8

5/8

11/16

13/16

13/16

7/8


BURNDY
Compression
TYPE YSM

SEAMLESS
TUBING

BEVELED
ENTRY

HYLINK™
UNINSULATED
PARALLEL SPLICE
B-42

HYLINK™ type YSM seamless parallel splice
connector permits wires to be laid parallel
inside the connector and spliced together
with Burndy's compression HYTOOL™. Each
YSM connector accommodates a wide combination of round, square, and rectangular
copper conductors that have a total combined
circular mil area listed in the table below. The
conductors to be spliced must physically fit
within title splice without being forced.

CATALOG
NUMBER
YSM18
YSM14
YSM10
YSM8C
YSM6C
YSM4C
YSM2C
YSM1C
YSM25
YSM26
YSM27
YSM28

CIRCULAR MIL. RANGE
MIN.
MAX.
300
477
4,107
6,088
10,380
26,813
42,613
66,832
81,807
104,110
133,650
167,332

1,909
4,107
10,380
16,864
26,813
42,613
66,832
81,807
104,110
133,650
167,332
211,954

* Remove stop plate.
• Use Y35P indentor adapter, with Y35BH and Y39BH
HYPRESSES.

CRIMP

ELECTRO-TIN
PLATED

DIMENSIONS
L
.25
.25
.36
.41
.44
.50
.62
.62
.69
.81
.81
.88

RATCHET
MR8-9Q*
MR8-9Q*
MR8-9Q*, MR4CQ

INSTALLATION TOOLING
HYPRESS
MECHANICAL
Y35BH, Y39BH*
HYTOOL
NEST
INDENTOR
—
—
—

MR4CQ
Y2MR
Y2MR
—
—
—
—
—

MY29-11
or
MY28
(1) Crimp

—
—
—
UV8L-1
UV6L
UV4L
UV2L
UV1L
UV25L
UV26L
UV27L
UV28L

—
—
—

Y29PQ

Y29PQ-6

WIRE
STRIP
LENGTH
5/16

5/16

7/16

1/2

1/2

9/16

11/16

11/16

3/4

7/8

7/8

15/16


BURNDY
Compression
TYPE YSCM

SEAMLESS
TUBING

ELECTRO-TIN
PLATED

HYLINK™
COLOR-CODED UNINSULATED
PARALLEL SPLICE
Type YSCM HYLINK™ seamless parallel
splice connectors permit stranded wires to be
laid parallel inside the connector and spliced
together with BURNDY® compression tools.
Each YSCM connector accommodates a
wide range of conductors and is color-coded
to ensure proper tool and die match. YSCM
connectors are UL 486A Listed for applications up to 600V and CSA Listed.

CATALOG
NUMBER

CONDUCTOR RANGE
CABLE ➄
CIRCULAR MILS
MIN.
MAX.

YSCM17

13,060

16,910

YSCM27

16,910

26,890

YSCM42

29.970

41,520

YSCM66

42,750

66,040

YSCM80

67,980

80,020

YSCM104

82,870

103,630

YSCM133

104,960

133,220

YSCM167

134,340

166,560

YSCM212

167,380

211,820

YSCM231

—

230,800

B-43

DIMENSIONS
INCH [mm]
L
O.D.
±.03
±.01
.50
[13]
.50
[13]
.50
[13]
.62
[16]
.62
[16]
.69
[18]
.81
[21]
.81
[21]
.88
[22]
1.05
[27]

.27
[7]
.31
[8]
.38
[10]
.47
[12]
.52
[13]
.57
[14]
.64
[16]
.70
[18]
.78
[20]
.81
[21]

CIRCULAR MIL TABLE PER ASTM B8
SIZE
ASTM STRANDINGS
STRANDED
CIRCULAR
MILS
AWG
CLASS
1,022
20
B
1,624
18
B

RECOMMENDED INSTALLATION TOOLING
OUR840, Y500CTHS,
Y35, Y750, BAT35, BAT750,
BCT500HS SERIES
PAT750 SERIES

WIRE
STRIP ➃
LENGTH

COLOR
CODE

DIE
INDEX

Red

49

X8CRT, W8CRT

U8CRT

11/16


Blue

7

X5CRT, W5CRT

U5CRT

11/16


Gray

8

X4CRT, W4CRT

U4CRT

11/16


Brown

10

X2CRT, W2CRT

U2CRT

3/4


Green

11

X1CRT, W1CRT

U1CRT-1

3/4


Pink

12

X25RT, W25RT

U25RT

15/16


Black

13

X26RT, W26RT

U26RT

1-1/16


Orange

14

X27RT, W27RT

U27RT

1-1/16


Purple

15

X28RT, W28RT

U28RT

1-1/16


Yellow

16

X29RT, W29RT

U29RT

1-1/16


CABLE
DIAMETER
INCHES
0.036
0.045

2,583
4,107
6,530
10,380
13,090
16,510

16
14
12
10
9
8

B
B
B
B
B
B

0.057
0.072
0.091
0.116
0.130
0.146

20,820
26,250
33,100
41,740
41,740
52,630

7
6
5
4
4
3

B
B
B
AA
B&A
AA

0.164
0.184
0.206
0.254
0.232
0.285

1. Material: Copper per ASTM B75.
2. Finish: Tin plated. For nickel plating, add suffix “NK” to the
Catalog Number.
3. Dimensions in brackets [ ] are in millimeters rounded off to
the nearest millimeter, unless otherwise noted, and are for
reference only.

BEVELED
ENTRY

COLOR-CODE
AND DIE INDEX

CIRCULAR MIL TABLE PER ASTM B8
SIZE
ASTM STRANDINGS
STRANDED
CIRCULAR
MILS
AWG
CLASS
52,630
3
B&A
66,370
2
AA
66,370
2
B&A
83,690
1
AA
83,690
1
A
83,690
1
B

CABLE
DIAMETER
INCHES
0.260
0.320
0.292
0.360
0.328
0.332

105,500
105,500
105,500
133,100
133,100
133,100

1/0
1/0
1/0
2/0
2/0
2/0

A&A
—
B
A&A
—
B

0.368
0.390
0.373
0.414
0.438
0.419

167,800
167,800
167,800
211,600
211,600
211,600

3/0
3/0
3/0
4/0
4/0
4/0

A&A
—
B
A&A
—
B

0.464
0.492
0.470
0.522
0.522
0.528

➃ Recommended strip length. Strip length dependant on
size, no. of wires and insulation thickness.

➄ Refer to Circular Mil Table per ASTM B8 for total Class B
Circular Mil calculations.

BURNDY
Compression
TYPES YSES-K

KYNAR
INSULATED
INSPECTION
WINDOW

INSULINK™
RADIATION RESISTANT
INSULATED BUTT SPLICE
B-44

SMOOTH
FUNNEL
ENTRY

INTEGRAL METAL
CABLE SUPPORT
AND STRAIN RELIEF

POLYVINYLIDENE FLOURIDE
(PVF2) INSULATED

SEAMLESS
ELECTRO-TIN
PLATED SPLICE

COLOR CODED
INSULATOR

200 MEGARADS - 60° C
THROUGH 150° C, 600 VOLTS
The type YSES-K radiation resistant KYNAR®
insulated splices are suitable for class 1E
applications plus non critical nuclear associated applications. The splice is manufactured
from pure electrolytic copper seamless tubing
which eliminates potential splitting of seams.
A color code stripe is used for wire size
identification and a window is provided for
inspection of proper wire insertion.

CATALOG
NUMBER

WIRE
RANGE

COLOR
STRIPE

DIMENSIONS
MAX. INSUL.
DIA. ACCOM.

L
MAX.

YSES18K

22-18

Red

.112

1.00

YSES14K

16-14

Blue

.153

1.00

YSES10K

12-10

Yellow

.210

1.38

* Remove terminal locator from tool when installing
INSULINK™ splices.
KYNAR® is the registered trademark for Pennwalt Corp. for
Polyvinyllidene Flouride (PFV2)

INSTALLATION
TOOLING
Ratchet Tool: MR10G8*
Red Groove
Calibration Gauge:
PG-373-1
Crimp ID. Mark:
(1) Small Dot
Ratchet Tool: MR10G8*
Blue Groove
Calibration Gauge:
PG-371-1
Crimp ID. Mark:
(2) Small Dot
Ratchet Tool: MR10G8*
Yellow Groove
Calibration Gauge:
PG-372-1
Crimp ID. Mark:
(1) Large Dot

WIRE
STRIP
LENGTH

3/16


3/16


7/16


BURNDY
Compression
TYPES SP AND BS

INSULATION
SUPPORT
CRIMP

VINYLINK™

CRIMP

SPLICE,
POLYVINYLCHLORIDEINSULATED

COLOR CODED

B-45

SMOOTH
ENTRY

600 VOLTS, 105° C
The type SP VINYLINK™ is a PVC insulated
seamless butt splice. Type SP VINYLINK™ is
designed to accommodate a broad range of
600 volt cables.

Features and Benefits
• Manufactured from seamless electrolytic
copper tubing.
◊ Provides maximum conductivity and
tensil strength, in a high quality design
with NO seams to split.
• Funnel entry.
◊ Provides easy wire insertion.
• Electro-tin plated.
◊ Provides durable long lasting
resistance to corrosion.

CATALOG
NUMBER

WIRE
RANGE

COLOR
CODE

BULK
CAT. NO.

SP16
SP14
SP10

22-16
16-14
12-10

Red
Blue
Yellow

BS16
BS14
BS10

• Expanded insulation support.
◊ Lower inventory requirements.
• Red wire range of 22-16.
◊ Lower inventory requirements.
• Vinyl insulator.
◊ Economical means of providing
high dielectric values and cable
insulation support.

DIMENSION (INCHES)
L MAX.
MAX.
INSUL.
DIA.
1.00
1.00
1.23

.145
.180
.260

INSTALLATION
TOOLING
Non-Ratchet: Y10D-22, Y10D
Ratchet: MR8-9-1, MR15

WIRE
STRIP
LENGTH
1/4

1/4

21/64


BURNDY
Compression
INSULATED SPLICES
BURNDY® manufactures several designs of
insulated butt splices. Each type is designed
to meet specific application requirements and
provide a high quality electrically pre-insulated splice that is easily installed. The following
features and benefits apply to all BURNDY®
B-46 pre-insulated butt splices.

Features and Benefits
• Manufactured from seamless tubing.
◊ A high quality design with no seams
to split.
• Pure electrolytic copper.
◊ Provides maximum conductivity, low
resistance and ductility for excellent
crimp forming properties.
• Electro-tin plated.
◊ Provides durable long-lasting resistance
to corrosion.

TYPES SN AND
YSE-HN

• Positive center wire stops.
◊ Provides for proper depth of
wire insertion.
• Color-coded in red, blue and yellow.
◊ Provides easy wire size identification.

NYLON
INSULATION

INSULINK™
BUTT SPLICE, NYLONINSULATED

INTEGRAL METAL
CABLE SUPPORT
AND STRAIN RELIEF

600 VOLTS MAXIMUM,
105° C MAXIMUM

SEAMLESS ELECTRO-TIN
PLATED SPLICE

The type SN INSULINK™ is a high quality
nylon-insulated butt splice designed to meet
heavy duty application requirements.
Meets the functional requirements of MIL-T7928 (ASG) and conforms to the requirements of NAS1388.

Features and Benefits
• Manufactured from one-piece tin-plated
seamless copper tubing with an integral
barrel/insulation grip.
◊ Provides maximum tensile strength, plus
excellent cable support and strain relief
and eliminates failures due to vibration.
• Smooth funnel entry.
◊ Provides easy wire insertion.
• Window position locator for full cycle ratchet
tool crimp.
◊ Provides proper tool/connector alignment
for correct crimp.

• Nylon insulation offers high dielectric
strength and stability in oily enviromental
conditions.
◊ Maintains a high quality connection in
demanding applications.
• The nylon is locked into position.
◊ The connector will not move.

600 VOLTS, 105° C
(1000 VOLTS, MAX. INSIDE SIGN OR FIXTURE)
CATALOG
NUMBER

WIRE
RANGE

COLOR
CODE

BULK
CAT. NO.

SN18
SN14
SN10

22-18
16-14
12-10

Red
Blue
Yellow

YSE18HN
YSE14HN
YSE10HN

DIMENSIONS
L MAX.
MAX.
INSUL.
DIA.
1.25
1.25
1.64

.115
.150
.220

INSTALLATION
TOOLING
Plier: Y10D
Ratchet: MR8-85, MR18

WIRE
STRIP
LENGTH
15/64

7/32

3/8


BURNDY
Compression
TYPES SNM AND
YSES

NYLON
INSULATION

LOCATOR RING
INSPECTION
WINDOW

INSULINK™
INTEGRAL METAL
INSULATION GRIP
AND STRAIN RELIEF

BUTT SPLICE, NYLON
INSULATED
MS25181, CLASS 1 SPLICE
300 VOLTS, 105° C

Features and Benefits

The type SNM INSULINK™ is a high quality
nylon insulated butt splice designed to meet
military MS25181, class 1 requirements.

CATALOG
NUMBER

B-47

• Manufactured from tin plated, seamless
copper tubing with an integral
barrel/insulation grip.
◊ Provides maximum tensil strength, plus
excellent cable support and strain relief.
• Smooth funnel entry.
◊ Provides easy wire insertion.

DIMENSIONS
L
MAX.
MAX.
DIA. INSUL.

WIRE
RANGE

COLOR
CODE

BULK
CAT. NO.

MS25181
DASH NO.

SNM18

22-18

Red

YSES18-1

-1

1.53

.120

SNM14

16-14

Blue

YSES14-2

-2

1.53

.150

TYPES YSE BOX,
YSE-H BOX, YSE, YSES
AND YSE-H

• Transparent nylon insulation.
◊ Permits easy wire inspection.
• External ring locator.
◊ Provides proper tool alignment for
correct crimp.

INSTALLATION
TOOLING
Plier: Y10D
Ratchet: MR8-83 or
MR8-85 MS25037 TOOL

WIRE
STRIP
LENGTH
7/32

7/32


INSPECTION
WINDOW
FUNNEL
ENTRY

SPLIT HEAVY
WALL INSULATION
GRIP

INSULINK™

SEAMLESS

NYLON
INSULATION

Fig. 1

600 VOLTS, 105° C

Features and Benefits

The types YSE and YSE-H INSULINKS™ are
high quality nylon insulated butt splices
designed for splicing aircraft and commercial
flexible cables.

• Manufactured from tin plated, seamless
electrolitic copper tubing with integral
barrel/insulation grip.
◊ Provides maximum conductivity and tensile strength, plus excellent cable support
and strain relief.
• Split heavy wall insulation grip.
◊ Provides stronger insulation grip and
strain relief.
• Smooth funnel entry.
◊ Provides easy wire insertion.
• Transparent nylon insulation.
◊ Permits easy wire inspection.

Fig. 2

600 VOLTS 105°C
WIRE RANGE
CATALOG
NUMBER
YSE18H-BOX
YSE14H-BOX
YSE10-BOX

FIG.

WIRE
CODE AWG.
AIRCRAFT AN

COLOR
CODE

BULK
CAT. NO.

1
1
2

22-18
16-14
12-10

Red
Blue
Yellow

YSE18H
YSE14H
YSE10

DIMENSIONS
L MAX.
MAX.
INSUL.
DIA.
1.220
1.36
1.15

.115
.150
.209

INSTALLATION
TOOLING

WIRE
STRIP
LENGTH

Y10D
Ratchet:
MR8-33S-1

9/32

11/32

23/64


BURNDY
Compression
TYPES YSV, YRV-L
HYREDUCER™
REDUCER BUTT SPLICE
B-48

The HYREDUCER™ is a connector for
splicing two different size wires. The larger
conductor is inserted first and butts against the
center of the connector where the smaller barrel begins. Constructed of pure electrolytic
copper tubing for maximum conductivity, tin
plated to resist corrosion, the HYREDUCER™
accommodates a wide range of cable sizes.

Fig. 2

Fig. 1

Fig. 3

Dimensional information may be found in
Table 1. Table 2 is a comprehensive tooling
index for these connectors.

TABLE 1
BULK
CATALOG
NUMBER

TOTAL
WIRE
RANGE

FIG.
NO.

B BARREL*
WIRE SIZE
B DIM.

TOOL
INDEX

BB BARREL*
WIRE SIZE
BB DIM.

TOOL
INDEX

“L”
MAX.

YSV1418

22 - 14

1

20 - 14

.27

1

22 - 18

.27

2

.64

YSV1214-G1

16 - 12

2

12

.31

4

16 - 14

.27

1

.83

YSV1014-G2

20 - 10

2

12 - 10

.31

4

20 - 14

.27

1

.83

YRV8CV14-L

20 - 8

3

8

.44

5

20 - 14

.39

1

1

YRV8CV10-L

12 - 8

3

8

.44

5

12 - 10

.53

4

1.18

YRV6CV10-L

12 - 6

3

6

.50

6

12 - 10

.53

4

1.28

YRV6CV8C-L

8-6

3

6

.50

6

8

.53

5

1.21

YRV4CV6C-L

6-4

3

4

.50

7

6

.54

6

1.27

YRV2CV6C-L

6-2

3

2

.62

8

6

.51

6

1.63

* B and BB dimensions are wire strip lengths.

TABLE 2
INDEX
NUMBER

1
2
4
5
6
7
8

TOOL INDEX
HAND
TOOLS
MR8G98
Y8MRB-1
MR8-9Q†
MR20
MR8G98
Y8MRB-1
MR8-9Q†
MR20
MR8G98
Y8MRB-1
MR8-9Q†
MR20
Y8MRB-1
MY28
MR4C
Y2MR
MY28
Y2MR
MR4C
MY28
Y2MR
MR4C
Y2MR
MY28

* For aircraft applications (flexible cables).

TOOLS WITH DIES
Y29NC

NEST

INDENTOR

DV8L-1*

Y29PL

DV6L

Y29PL

DV4L

Y19PL

DV2L

Y29PL

BURNDY
Compression
BURCAP TYPES YQE,
RK
PIGTAIL SPLICE,
NYLON-INSULATED
B-49

Rated at 600 volts for building wire and 1000
volts for fixtures and signs, the BURCAP is
designed to splice a wide range of different
cable sizes.

CATALOG
NUMBER
YQE-91†
*RK141-2
*RK142-2

TOTAL AREA
CIRCULAR MILS

WIRE COMBINATIONS
1 #16 & 1 #18
2 #18
RK141ABOX100 RK142ABOX100
22
7
6
5
4
4
3
3
3
2
2
2
1
1
1

20

18

16

18

1
1
2

16
1
2
3

14

1
2

1
1
1
1
1
1
2

1
2
3

1
2
2
1
3
2
1
4

1
2
3
2

2

2
1
4
3
2
2
1
1

1
2
1
2
1
3
2

1
2
3
4
1
2
3
1

1
1
1
1
2
2
2
2
3
3

5
NOTE: * Convenience Package. For Box quantity, order
RK141ABOX100 and RK142ABOX100 respectively.
† This item is UL Listed

12
1
1
1
1
1
1

4,205
3,250
500 5,180
2,400 13,100

L

DIMENSIONS
IN INCHES
B
C

.76

.30

.24

.607
(16, 4)
.722
(18, 3)

.311
(7, 9)
.440
(11, 2)

.269
(8, 6)
.384
(9, 8)

INSTALLATION TOOLS
DIE SET
M8ND,
Y8ND

WIRE
STRIP
LENGTH

N150WT

5/16

BURNDY
Compression
INTRODUCTION
MEDIUM AND LARGE HYDENT™
Copper and aluminum compression terminals
and splices for terminating conductors from
#8 AWG through 2000 kcmil.
The medium and large HYDENT™ line is
designed for terminating and splicing medium
and large conductors in electrical power
applications.

HYLUG™

Features and Benefits

UNINSULATED COPPER
COMPRESSION TERMINALS
UL LISTED 90° C,
600 VOLTS TO 35 kV

C-1

◆

BURNDY's HYLUG™ terminals, types YA,
YA-TC, YA-L, YA-L-TC, YA-2N, YA-2TC, YA-LTC-FX, YA-L-2TC, and YA-2LN are designed
for terminating copper conductors in a wide
variety of electrical connections, including
heavy-duty industrial, utility, commercial, and
telecommunications applications.
The HYLUG™ terminals require simple cable
preparation for an easily installed permanent
and inspectable cable termination. The terminals are listed by UL (UL STD. 486A) and
CSA certified to 600 volts, when applied with
the proper tool and die combination. The
terminals may be used in applications to
35KV. See each catalog page for UL 35kV
listings.

• Manufactured from seamless high
conductivity electrolytic copper tubing
with heavy duty wall thickness.
◊ Provides maximum conductivity, low
resistance and ductility for an excellent
combination of electrical and crimp
forming properties.
• Barrel diameter closely matches
commercial (code) cable and Navy
cable diameters.
◊ Provides an excellent relationship
of the conductor/connector combination
to produce a high quality electrical connection with the recommended tooling.
• Electro-tin plated. Electro-lead plated.
Burndy’s proprietary brite finish.
◊ Provides durable long-lasting
corrosion resistance.
• Internally beveled barrel end.
◊ Provides easy cable insertion.
• Each connector is clearly marked with
the wire size and type, die index, and
color coding.
◊ Provides easy identification and proper
tooling recommendation.

• Marked with the proper number and
location of crimps.
◊ Lowers installed costs. Provides for
proper installations.
• Proper compression systems forms a
homogeneous mass.
◊ The result is an excellent electrical
connection.
• Use up to 35 kV as indicated.
◊ Suitable for high voltage applications.
• Expanded wire ranges when using
Y644 HYPRESS™ Dieless “1” Crimp.
◊ Provides ability to complete emergency
repairs when connector and wire size
do not match.
• Crimp areas clearly marked.
◊ Provides correct number and location
of crimps for proper installation.
• Hydraulic and Battery tooling crimp
embossment.
◊ Provides permanent die index number
embossment on completed crimp for
inspection purposes.

BURNDY
Compression
COPPER HYLUG™
TABLE OF CONTENTS
BURNDY® Die Sets & Die Index Chart
12 Ton U-Dies ...........................................C-9
W-Dies ......................................................C-9

One Hole HYLUG™
Non-Insulated Copper Terminals ............C-88

Index Chart .............................................C-10

HYSTACK™
Copper Terminals....................................C-94

One Hole HYLUG™ – Code Conductor
Standard Barrel.......................................C-11

HYLINK™
Splices ....................................................C-95

C-2

Standard Barrel – Narrow Tongue ..........C-17
Long Barrel .............................................C-18

HYSPLICE™ and HYREDUCER™
In-Line Splice Kits .................................C-102

Long Barrel – With Inspection Window...C-23
One Hole HYLUG™ – Flex Conductor
Standard Barrel.......................................C-27
Standard Barrel – Belled End .................C-33

Copper Taps
C-Taps...................................................C-105
H-Taps...................................................C-108
Covers for H-Taps .................................C-112

Standard Barrel – Lead Plated ...............C-34
Long Barrel – Belled End........................C-40

“T” Connectors
Copper ..................................................C-113

Long Barrel – With Inspection Window...C-42
Two Hole HYLUG™ – Code Conductor
Standard Barrel.......................................C-45
Standard Barrel – Narrow Tongue ..........C-52

HYPLUG™
Copper Connectors...............................C-115
Aluminum HYLUG™
Terminals...............................................C-118

Long Barrel .............................................C-53
Long Barrel – With Inspection Window...C-59
Two Hole HYLUG™ – Flex Conductor
Standard Barrel.......................................C-66

Transformer Lug Kits
Aluminum or Copper.............................C-121
HYPLUG™
Aluminum and Copper Connectors ......C-122

Standard Barrel – Lead Plated ...............C-73
Long Barrel – Belled End........................C-80
Long Barrel – With Inspection Window...C-82
Double Barrel ..........................................C-93
E-Line HYLUG™ – Equipment Line
Type YAE Compression Terminals ..........C-86
Four Hole HYLUG™ – Code Conductor
Long Barrel .............................................C-87

HYLINK™
Aluminum Splices .................................C-124
Aluminum to Copper Splices ................C-127
H-CRIMPIT™
Aluminum Connectors ..........................C-128
Insulating Covers ..................................C-129

BURNDY
Compression

STD. LENGTH
LUGS

LONG
BARREL LUGS
STRANDED
“CODE”
CLASS “B”
CABLE

COPPER
SPLICES
REDUCER
ADAPTER
COPPER
TAPS

ONE HOLE

YA-L, YA-L-TC

C-11 - C16

NARROW TONGUE

YA-L-NT

C17

NARROW TONGUE TWO HOLE

YA-L-2NT

C52

TWO HOLE

YA-2L, YA-2LN, YA-L-2TC

C45 - C51

ONE HOLE

YA, YA-TC, YAZ

C18 - C26

TWO HOLE

YA-2N, YA-2TC, YAZ

C53 - C65

FOUR HOLE

YA-4N, YAB-4N

C87

STANDARD LENGTH

YS-L

C95

LONG BARREL

YS, YS-T, YSP-T

C96, C100

REDUCER ADAPTER

Y-R

C97

TEE

YST, NYT

C113 - C114

C-TAP

YC-C

C106

LIGHT DUTY C TAP

YC-L

C105

ONE HOLE

YA-L, YA-L-FX, YAV, YAV-L-FX

C27 - C32

ONE HOLE — WIDE BELLED ENTRY

YA-LB

C33

ONE HOLE — LEAD PLATED

YAG-L-TC-LD

C34 - C39

TWO HOLE

YA-L-2TC-FX, YAV-L-2TC-FX

C66 - C72

TWO HOLE-LEAD PLATED

YAG-L-2TC-LD

C73 - C79

ONE HOLE

YA-TC-FXB, YAV-TC-FXB, YAZV

C40 - C44

TWO HOLE

YA-2TC-FXB, YAV-2TC-FXB, YAZV

C80 - C85

PIN ADAPTER

YEV-P-FX, YEP-FX, YEP

C115 - C117

COPPER

STD. LENGTH
BARREL LUGS

LONG
BARREL-LUG
FLEXIBLE
EXTRA FLEX
Accepts Code and
Flex Cables Up to 4/0

PIN
ADAPTER
SPLICE

COPPER
TAPS

LUGS

SPLICE STANDARD LENGTH BELLED YS-LB

C98 - C100

LONG BARREL — BELLED

YS-FXB

C101

C-TAP

YCHC

C107

H-TAP

YH

C108 - C110

LONG H TAP

YSH

C111

COVERS FOR H TAPS

CF-FR

C112

ONE HOLE

YA-A, YA-A-TN

C118 - C119

TWO HOLE

YA-A

C120

YA-A-KIT

C121

ASA-U, CUSA

C94

STRAIGHT

AYP

C122 - C123

OFFSET

AYPO

C122 - C123

STANDARD

YS-A

C124 - C125

TAPERED FOR HIGH VOLTAGE

YS-AT

C126

YRB

C127

H-TAPS

YFD, YFN, YFO, YFR

C128

COVERS FOR H TAPS

CFA, CFA-FR

C129

TRANSFORM.
LUG KIT
STACKING
ADAPTER
ALUMINUM

PIN
ADAPTER

SPLICES

REDUCERS

TAPS

C-3

BURNDY
Compression
COMPRESSION
CONNECTORS
BURNDY's compression connectors are
designed for reliable and controllable electrical connections. The complete installation is
fully inspectable. They are high conductivity
copper and operate cooler than the wire on
which they are installed. The connectors withstand a wide range of electrical and environmental conditions, including current surges,
C-4 temperatures, corrosion and vibrations, for a
wide variety of applications. These features
mean a consistently high quality connection
at a low installed cost.
Copper compression connectors are manufactured from high-conductivity electrolytic
copper. The connectors are normally tinplated, lead-plated, or plated with proprietary
BURNDY® brite finish to provide durable
long-lasting corrosion resistance. The connector design has been matched to the cable
size to provide the necessary physical
strength requirements for reliable electrical
performance.
Aluminum compression connectors are manufactured from high conductivity, high purity
wrought aluminum. They are designed with
sufficient mass and are electro-tin plated to
minimize corrosion due to galvanic action
between dissimilar metals. The connector
barrels are pre-filled with PENETROX®,
BURNDY's oxide inhibiting compound.
PENETROX® contains homogeneously suspended metallic particles which penetrate the
wire's oxides to establish excellent continuity
between the individual strands and the
connector barrel for a low-resistance connection. PENETROX® maintains an air-tight
connection. Each barrel end is covered with a
color-coded plastic dust cap which prevents
foreign matter from entering the connector
before it is used. The connector design has
been engineered to match the cable size to
provide the necessary physical strength
requirements for reliable electrical performance.

SELECTION AND USE

TOOLING

Copper compression connectors are recommended for use on copper conductors.
Aluminum compression connectors are
recommended for use on aluminum conductors. Dual-rated aluminum compression
connectors may be used on both copper and
aluminum conductors.

Tooling systems are essential for proper
installation of a compression connector.
Since connectors and dies are designed as a
unit for specific wire sizes, only the recommended tools and dies should be used. Most
aluminum and copper HYLUG™ terminals
and HYLINK™ splices are marked with a die
index number and are color-coded to identify
the correct installation die. Dies marked with
the matching die index number and color can
be used to install the connector.

Two basic compression designs are available:
Circumferential and indent.

Circumferential
compression is solid
and symmetrical.
No sharp "Flash".
Indent compression.
The connector is swaged
to the conductor.

After compression, virtually all the air is
removed leaving a tight homogeneous mass
of connector and conductor.
The circumferential crimp design is recommended for color coded connectors in low
and high voltage applications. Die index
number embossment provides an easy
inspection where required to verify the use of
the proper connector/die combination. It is
also recommended for insulated connectors
and for terminating flexible and welding
cables.
The circumferential crimp design dies compress cable strands into polygonal shapes
forming intimate contact with each other and
the connector barrel. This compression forms
a tight homogeneous mass with virtually no
air pockets. The circumferential crimp
provides an excellent electrical connection
with high pull-out values. The circumferential
crimp is ideal for high voltage applications
leaving the connector barrel symmetrical,
which is easier to insulate.
The indent type crimp can be used in virtually
any application except polyvinylchloride
(PVC) insulated terminals and splices. It is an
excellent means of terminating flexible, extra
flexible and welding cables. The indentor
compresses the cable strands to form intimate contact with each other and the
connector barrel. The result is an excellent
electrical connection with high pull-out
strength. Laboratory work testing curves
established the proper depth and shape of
indent for each type of connector and wire
combination.

BURNDY® tooling installs a wide range of
connectors, is reliable, cost effective, and precision engineered for durable, long-lasting
service and quality connections. The tools
include small plier types, full cycle ratchet
designs
and
hydraulically-powered
HYPRESS™ heads and new Battery
Actuated Tools. Some have permanent die
grooves or adjustable dies, while others
require a change of die sets or nest die for
each connector size. BURNDY's recommended tools achieve crimp performance consistent with UL and other industry standards.
Since several tools are suitable for most
connectors, the most economical and practical tool can be chosen for each application.

INDUSTRY STANDARDS
BURNDY's compression terminals, splices
and tap connectors requiring third party testing and approval are listed by Underwriters'
Laboratories, Inc. Many have also received
CSA approval and are approved under MILT-7928 and other military standards. All
conform to applicable sections of the National
Electrical Code.
BURNDY® also offers connectors and splices
which meet the (LOCA Seismec and Aging)
requirements of IEEE standards 323, 383
and 344 for class 1E critical circuits for use in
Nuclear Utility Applications. Certification to
10CFR50 and 10CFR21 available.
Detail catalog listings should be consulted to
obtain the appropriate standards for each
connector and splice.

BURNDY
Compression
BURNDY®
Telecommunications
Connectors…
The industry’s first choice in
compression connections...
BURNDY® provides a complete selection of
one and two hole compression’s terminals,
H-taps, C-taps, and other compression connection products specifically engineered to
meet the demanding applications of both the
Central Office and Wireless communications
markets.
All of BURNDY’s compression products are
designed for reliable and controllable
electrical connections. All connectors are
made from high conductivity electrolytic
copper and operate at cooler temperatures
than the conductor on which they are
installed. The connectors are normally
tin-plated, lead-plated, or plated with a proprietary BURNDY® brite finish to provide the
industry standard in long-lasting corrosion
resistance.
The complete installation is fully inspectable
and UL listed when installed with BURNDY®
dies. Every die in the system is color-coded
and provides die index embossment for
complete inspectability.

The Circumferential Crimp…

Circumferential compression is solid
and symmetrical. No sharp "Flash".

BURNDY’s circumferential crimp provides a
solid, homogenous connection, with high pull
out values and is rated for high voltage applications, more than sufficient for the 48 V DC
operating voltage common in the telecom
market. In addition the circumferential crimp
doesn’t require the removal of the copper
flash produced by other die systems. This not
only saves time in installation but removes a
potential safety hazard from the job.
All of the dies in the system are color-coded
to match the connectors and feature die index
and die number matching to the connector for
ease of installation.

BURNDY® Tooling…
the right choice for the job
BURNDY® tooling installs a wide range of
connectors, is reliable, cost effective, and precision engineered for durable, long-lasting C-5
service and quality connections. BURNDY’s
compression tooling system ranges from full
cycle ratchet hand tools to 12 and 15 ton
hydraulically-powered HYPRESS™ heads.
Hydraulic tools are available in selfcontained, battery powered, and AC service
electrically powered pump and remote head
designs to meet all possible installation situations.

Industry Standards
BURNDY’s compression terminals, splices
and tap connectors requiring third party
testing and approval are listed by Underwriters
Laboratories, Inc. Many have also received
CSA approval, and all conform to the applicable sections of the National Electric Code.

BURNDY
Compression
EXPANDED RANGES
The following connectors are range taking when crimped onto
code conductor using Y644HS family of tools:

C-6

COPPER

ALUMINUM

COPPER HYLUG™ & HYLINK™ CONNECTORS
TYPES YA, YA-L, YAB, YS, YS-L, YST, YS-T, YSP-T
Catalog No.
Standard
Expanded
Terminal*
Splice**
Wire Size
Wire Range

ALUMINUM HYLUG™ & HYLINK™ CONNECTORS
TYPES YA-A & YS-A
Catalog No.
Standard
Expanded
Terminal*
Splice**
Wire Size
Wire Range

YA6CYA5CYA4CYA3CYA2CYA1CYA25YA26YA27YA28YA29YA30YA31YA32YA34YA36YA39YA40YA44-

YA6CAYA4CAYA2CAYA1CAYA25AYA26AYA27AYA28AYA29AYA30AYA31AYA32AYA34AYA36AYA39AYA40AYA44A-

* 1 Crimp
** 1 Crimp per side

YS6CYS5CYS4CYS3CYS2CYS1CYS25YS26YS27YS28YS29YS30YS31YS32YS34YS36YS39YS40YS44-

#6 AWG
#5 AWG
#4 AWG
#3 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 Kcmil
300 Kcmil
350 Kcmil
400 Kcmil
500 Kcmil
600 Kcmil
750 Kcmil
800 Kcmil
1000 Kcmil

#6 AWG
#5 - #6 AWG
#4 - #6 AWG
#3 - #6 AWG
#2 - #6 AWG
#1 - #2 AWG
1/0 - #1 AWG
2/0 - #1 AWG
3/0 - #1 AWG
4/0 - #1 AWG
250 Kcmil - 1/0 AWG
300 Kcmil - 2/0 AWG
350 Kcmil - 3/0 AWG
400 Kcmil - 4/0 AWG
500 Kcmil - 4/0 AWG
600 - 250 Kcmil
750 - 500 Kcmil
800 - 500 Kcmil
1000 - 750 Kcmil

* 1 Crimp
** 1 Crimp per side

YS6CAYS4CAYS2CAYS1CAYS25AYS26AYS27AYS28AYS29AYS30AYS31AYS32AYS34AYS36AYS39AYS40AYS44A-

#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 Kcmil
300 Kcmil
350 Kcmil
400 Kcmil
500 Kcmil
600 Kcmil
750 Kcmil
800 Kcmil
1000 Kcmil

#6 AWG
#4 - #6 AWG
#2 - #6 AWG
#1 - #2 AWG
1/0 - #1 AWG
2/0 - #1 AWG
3/0 - #1 AWG
4/0 - #1 AWG
250 Kcmil - 1/0 AWG
300 Kcmil - 2/0 AWG
350 Kcmil - 3/0 AWG
400 Kcmil - 4/0 AWG
500 Kcmil - 4/0 AWG
600 - 250 Kcmil
750 - 500 Kcmil
800 - 500 Kcmil
1000 - 750 Kcmil

BURNDY
Compression
EXPANDED RANGES
The following connectors are range taking when crimped onto
code & flex conductor using 4-POINT™ family of tools:

C-7

ALUMINUM CONNECTORS

AYP/AYPO CONNECTORS

ALUMINUM & COPPER CONDUCTOR (Code & Compact)
Conductor
Connector
Wire Size
Expanded Range
Terminal
Splice # Crimps

(Aluminum and Copper — Code & Compact)
Pin
Expanded Range
Straight
Offset

#8 AWG
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil

#8 AWG
#6 AWG
#6 - #4 AWG
#6-#2 AWG
#6-#1 AWG
#6-1/0 AWG
#4 - 2/0 AWG
#2 - 3/0 AWG
#1 - 4/0 AWG
1/0 - 250
2/0 - 300
3/0 - 350
4/0 - 400
4/0 - 500
250 - 600
500-750

YA8CAYA6CAYA4CAYA2CAYA1CAYA25AYA26AYA27AYA28AYA29AYA30AYA31AYA32AYA34AYA36AYA39A-

YS8CAYS6CAYS4CAYS2CAYS1CAYS25AYS26AYS27AYS28AYS29AYS30AYS31AYS32AYS34AYS36AYS39A-

Wire Size
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil

1
1
1
2
2
2
2
2
2
2
2
3
4
4
4
4

#6 AWG
#4 AWG
#4 - #2 AWG
#2 - #1 AWG
#2 - 1/0 AWG
#1 - 2/0 AWG
1/0 - 3/0 AWG
2/0 - 4/0 AWG
3/0 - 250 KCMIL
4/0 - 300 KCMIL
250 - 350 KCMIL
350 - 500 KCMIL
350 - 500 KCMIL
400 - 600 KCMIL
500 - 750 KCMIL

AYP6
AYP4
AYP2
AYP1
AYP1/0
AYP2/0
AYP3/0
AYP4/0
AYP250
AYP300
AYP350
AYP400
AYP500
AYP600
AYP750

COPPER CONNECTORS
COPPER CONDUCTOR (Code & Compact)
Conductor
Standard Barrel
Long Barrell
Expanded
# of
# of
Wire Size
Range
Terminal Splice Crimps* Terminal Splice Crimps*
#8 AWG
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
700 kcmil
750 kcmil
800 kcmil
1000 kcmil

#8 AWG
#6 AWG
#6 - #4
#6-#2
#6-#1
#6-1/0
#4 - 2/0
#2 - 3/0
#1 - 4/0
1/0 - 250
2/0 - 300
3/0 - 350
4/0 - 400
4/0 - 500
250 - 600
350-700
500-750
500-800
750-1000

YA8CLYA6CLYA4CLYA2CLYA1CLYA25LYA26LYA27LYA28LYA29LYA30LYA31LYA32LYA34LYA36LYA38LYA39LYA40LYA44L-

YS8CLYS6CLYS4CLYS2CLYS1CLYS25LYS26LYS27LYS28LYS29LYS30LYS31LYS32LYS34LYS36LYS38LYS39LYS40LYS44L-

1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
3
3
3
3

YA8CYA6CYA4CYA2CYA1CYA25YA26YA27YA28YA29YA30YA31YA32YA34YA36YA38YA39YA40YA44-

YS8CYS6CYS4CYS2CYS1CYS25YS26YS27YS28YS29YS30YS31YS32YS34YS36YS38YS39YS40YS44-

*Same number of recommended crimps for both Standard and Expanded wire ranges

1
1
1
2
2
2
2
2
2
2
3
3
3
4
4
4
4
4
4

—
—
—
—
—
AYPO2/0
AYP03/0
AYPO4/0
AYP0250
AYP0300
AYP0350
AYP0400
AYPO500
AYPO600
AYP0750

# Crimps
1
1
1
1
1
2
2
2
2
2
2
2
2
3
3

BURNDY
Compression
EXPANDED RANGES
The following connectors are range taking when crimped onto
code & flex conductor using 4-POINT™ family of tools:

COPPER CONNECTORS
C-8

Nominal
Flex Wire
Size
#8 AWG
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
450 kcmil
500 kcmil
600 kcmil
650 kcmil
750 kcmil

COPPER CONDUCTOR (Flex Only)
Standard Barrel
Long Barrell
Expanded
# of
Expanded
# of
Range
Terminal Splice Crimps
Range
Terminal Splice Crimps
#8 AWG
#6 AWG
#6 - #4 AWG
#4-#2 AWG
#4-#1 AWG
#4-1/0 AWG
#2 - 2/0 AWG
#1 - 3/0 AWG
1/0 - 4/0 AWG
3/0 - 250
4/0 - 313.1
250 - 373.7
250 - 444.4
373.7 - 535.3
373.7 - 600
444.4 - 646
535.3 - 777.7

YAV8CLYAV6CLYAV4CLYAV2CLYAV1CLYAV25LYAV26LYAV27LYAV28LYAV29LYA32LYA34LYA36LYA38LYA39LYA40LYA44L-

YSV8CLYSV6CLYSV4CLYSV2CLYSV1CLYSV25LYSV26LYSV27LYSV28LYSV29LYS32LYS34LYS36LYS38LYS39LYS40LYS44L-

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2

#8 AWG
#6 AWG
#6 - #4 AWG
#6-#2 AWG
#4-#1 AWG
#6-1/0 AWG
#4 - 2/0 AWG
#2 - 3/0 AWG
#1 - 4/0 AWG
1/0 - 250
2/0 - 313.1
3/0 - 373.7
4/0 - 444.4
4/0 - 535.3
250 - 600
373.3 - 646
535.3 - 777.7

YAV8CYAV6CYAV4CYAV2CYAV1CYAV25YAV26YAV27YAV28YAV29YA32YA34YA36YA38YA39YA40YA44-

YSV8CYSV6CYSV4CYSV2CYSV1CYSV25YSV26YSV27YSV28YS29YS32YS34YS36YS38YS39YS40YS44-

1
1
1
1
1
2
2
2
2
2
2
2
2
2
3
3
3

COPPER CONNECTORS

Wire Size

Expanded
Wire Range

Offset
Cat. No.

#8 AWG
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
500 kcmil
600 kcmil
600 kcmil
700 kcmil
750 kcmil
750 kcmil
800 kcmil
1000 kcmil

#8 AWG
#6 AWG
#6 - #4
#6-#2
#6-#1
#6-1/0
#4 - 2/0
#2 - 3/0
#1 - 4/0
1/0 - 250
2/0 - 300
3/0 - 350
4/0 - 400
4/0 - 500
4/0-500
250 - 600
250-600
350-700
500-750
500-750
500-800
750-1000

YA8CA-T-E

YA2CA-T-E
YA25A-T-E
YA26A-T-E
YA27A-T-E
YA28A-T-E
YA30A-T-E
YA31A-T-E
YA32A-T-E
YA34A-T-E

E-Line Connectors
Aluminium
Centerformed No. of
Cat. No.
Crimps

Offset
Cat. No.

Copper
Centerformed
Cat. No.

No. of
Crimps

1
2
2
2

YA25L-T-E
YA26L-T-E

YAC25L-T-E
YAC26L-T-E

1
1

2
2
4
4

YA30L-T-E

YAC30L-T-E

2

1

YAC2CA-T-E

YAC27A-T-E

YAC31A-T-E

1

YA36A-T-E

4

YA39A-T-E

4

YA34L-T-E
YA342L-T-E
YA36L-T-E
YA362L-T-E

2
2
2
2

YA39L-T-E
YA392L-T-E

2
2

*Same number of recommended crimps for both Standard and Expanded wire ranges

BURNDY
Compression
12-TON U DIES*
BURNDY® Die Sets
Fits Y35, Y39, Y750, BAT35,
BAT750, PAT750, Y46
(W/PUADP-1 Adapter)
Wire Size
Small

#8
#6
#4
#3
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
400 MCM
500 MCM
535 Flex MCM
600 MCM
750 MCM
Large
777 Flex

Copper

Aluminum

U8CRT
U5CRT
U4CRT
U3CRT
U2CRT
U1CRT-1
U25RT
U26RT
U27RT
U28RT
U29RT
U30RT
U31RT
U32RT
U34RT
U38XRT
U36RT
U39RT
U44XRT

U8CABT
U6CABT
U4CABT
N/A
U2CABT
U1CART
U25ART
U26ART
U27ART
U28ART
U29ART
U30ART
U31ART
U32ART
U34ART
N/A
U36ART
U39ART-2
N/A

U die case Part# PT29291, holds up to 15 dies
C-9

* Non-tension U-type 12-ton dies for YA, YS, YA-A, YS-A style
connectors.
NOTE: N/A = not applicable.

W DIES
BURNDY® Die Sets
Fits Tools MD6, MD7,
Y500CTHS, BAT500,
BCT500HS

Small

Large

Wire Size

Copper

Aluminum

#8
#6
#4
#3
#2
#1
1/0
2/0
3/0
4/0
250
300
350
400
500

W8CVT
W5CVT
W4CVT
W3CRT
W2CVT
W1CVT
W25VT
W26VT
W27VT
W28VT
*W29VT
*W30VT
*W31VT
*W32VT
*W34VT

X8CART
W161
W162
N/A
W239
W163
W241
W245
W166
W660
N/A
N/A
*W31ART
N/A
N/A

* These sizes (250-500) for Y500CT, MD7-34(R), BAT500,
BCT500 only.
NOTE: N/A = not applicable.
Suitable for use on YA, YS, YA-A, YS-A type non-tension
connectors.

W die case Part# PT4946, holds up to 12 dies

BURNDY
Compression

Conductor
AWG FLEX

C-10

#8/#6
sol

#8

#6

#6

#4

#4

#3/#2
sol
#2

#2

#1

#1

1/0

1/0

2/0

2/0

3/0

3/0

4/0

4/0

INSTALLATION TOOLING SYSTEM
TAPS
TAPS
T&B
Thin-Wall C-taps
Heavy Duty C-Taps
Index
Run=Tap, AWG only
Run=Tap
Code
Index (Flex)
Die
Color Index Die
Color Index

LUGS & SPLICES
One & Two
HOLE
Die
W8CVT
U8CRT
W5CVT
U5CRT
W4CVT
U4CRT
W3CRT
U3CRT
W2CVT
U2CRT
W1CVT
U1CRT-1
W25VT
U25RT

Color

TAPS
H-Taps
Run=Tap
Die

Color

Index

U11T-1

GREEN

11

RED

49

21

W4CVT

GRAY

8

U240

RED

240

BLUE

7

24

W2CVT

BROWN

10

UC

BROWN

C

GRAY

8

29

W25VT

PINK

12

UC

BROWN

C

UC

BROWN

C

WHITE

9

W26VT

BLACK

13

UC

BROWN

C

UC

BROWN

C

BROWN

10

W27VT

ORANGE

14

UC

BROWN

C

UC

BROWN

C

GREEN

11

W28VT

PURPLE

15

U997

ORANGE

997

U654

PURPLE

654

PINK

12

42
(45)

W29VT

YELLOW

16

U997

ORANGE

997

U654

PURPLE

654

BLACK

13

45
(50)

U997

ORANGE

997

U654

PURPLE

654

ORANGE

14

U997

ORANGE

997

U654

PURPLE

654

PURPLE

15

W29VT
U29RT

YELLOW

W30VT
U30RT

W26VT
U26RT
W27VT
U27RT
W28VT
U28RT

33

54
(62)

REFER
TO
CATALOG

UBGRT ORANGE

BG

-

-

-

U997

ORANGE

997

U654

PURPLE

654

16

-

-

-

U997

ORANGE

997

U654

PURPLE

654

WHITE

17

-

-

-

U1104

BROWN

1104

U1104

BROWN

1104

RED

18

-

-

-

U1104

BROWN

1104

U1104

BROWN

1104

BLUE

19

-

-

-

U1104

BROWN

1104

U1104

BROWN

1104

BROWN

20

-

-

-

U1104

BROWN

1104

U1104

BROWN

1104

U38XRT

PINK

L99

-

-

-

P1103

BLUE

1103

PYFR

YELLOW

KR

600

U36RT

GREEN

22

-

-

-

P1103

BLUE

1103

PYFR

YELLOW

KR

700

U38RT

PINK

400

-

-

-

P1103

BLUE

1103

PYFR

YELLOW

KR

646

U39RT

BLACK

24

106

-

-

-

P1103

BLUE

1103

PYFR

YELLOW

KR

750/
777

U44XRT

YELLOW

L115

800

P40RT

ORANGE

25

(115)

-

-

-

P1102

WHITE

1102

PYFR

YELLOW

KR

1000

P44RT

WHITE

27

-

-

-

P1102

WHITE

1102

PYFR

YELLOW

KR

250

300
350

4/0/250
class
G&H
262/250
class
I, K & M
313
350/
373

500

444
500/
535

750

W31VT
U31RT
W32VT
U32RT
W34VT
U34RT

71

87

(99)

BURNDY
Compression
ONE HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL

DIE AND COLOR
CODE INFORMATION

BEVELED
ENTRY

INSPECTION
WINDOW

TYPES YA-L, YA-L-TC

CRIMP

COPPER COMPRESSION
TERMINAL

ELECTRO-TIN
PLATED

CABLE
ACCOMMODATION

C-11

B

UL Listed 90° C,
600 Volts to 35 KV ◆

B
90°

B
T

T

T
45°

L

Fig. 1

Catalog Number
YAV10-45-BOX
YAV10-BOX
YAV10R-BOX
YAV10R3-BOX
YAV10T2-BOX
YAV10T3-45-BOX
YAV10T3-BOX
YAV10T4-BOX
YA8CL1-BOX
YA8CL1-45
YA8CL1-90
YA8CL2-BOX
YA8CL2-45
YA8CL2-90
YA8CL3-BOX
YA8CL3-45
YA8CL3-90
YA8CL4-BOX
YA8CL4-45
YA8CL4-90
YA8CL-BOX
YA8CL-45
YA8CL-90
YA6CL-BOX
YA6CL-45
YA6CL-90
YA6CL1-BOX
YA6CL1-45
YA6CL1-90
YA6CL3-BOX
YA6CL3-45
YA6CL3-90

***
AWG

Fig #
2
1
#14-#10
3
STR
3
1
#12-#10
2
SOL
1
1
1
2
3
1
2
#8 AWG
3
1
#8 WELD
2
3
37/24
1
2 #6 SOLID
3
1
2
3
1
2
3
1
2
#6 AWG
3
1
2
3

MM2

6

†
10

Tongue
Width

8-10

.38


1/4

5/16

1/4

1/4

3/8


.47

.53

.47

.47

.56


Figure
Dimensions
(B)
(T)
.405
 .058

.405
 .058

.375
 .058

.405
 .047

.38
 .047

.405
 .047

.405
 .047

.38
 .047


1/4


.44


.44


.08


5/16


.52


.44


.06


3/8


.58


.44


.06


1/2


.71


.44


.05


8-10

.41


.44


.08


1/4


.45


.54


.08


8-10

.41

.41

.42


.54

.54

.54


.09

.09

.09


5/16


.52


.54


.07


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

Fig. 3

Fig. 2

Conductor
Stud
Hole
Size

L

L

Dieless
(L)
.92

1.02

.77

.83

1.12

1.10

1.10

1.18

1.26

1.24

.80

1.38

1.34

.92

1.51

1.45

1.04

1.76

1.67

1.28

1.16

1.16

.71

1.18

1.08

.81

.99

.89

.72

1.24

1.06

.93


(# of crimps)

Y8MRB-1 (1)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

-

-

Wire
Color Die Strip
Code Index Length

-

-

Y1MR (1)
Y8MRB-1 (1)
Y2MR (1)
MY29-3 (1) W8CVT (1) W8CVT (1)
MY29-11 (1) W8CRT (1) W8CRT (1)
MRC840 (1) X8CRT (1) X8CRT (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U8CRT (1)

Red

49

7/16


Y1MR (1)
MY29-3 (1)
MY29-11 (1)
MRC840 (1)
Y2MR (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U5CRT (1)

Blue

7

7/8


W5CVT (1)
W5CRT (1)
X5CRT (1)
X8CART (1)

† The MM2 conductor size listed is for both Class 2 and
Class 5 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

W5CVT (1)
W5CRT (1)
X5CRT (1)
X8CART (1)

7/16


◆ For applications greater than 2000 Volts, consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

Catalog Number
C-12 YA6CL4-BOX
YA6CL4-45
YA6CL4-90
YA6CL6-BOX
YA6CL6-45
YA6CL6-90
YA5CL-BOX
YA5CL-45
YA5CL-90
YA4CL-BOX
YA4CL-45
YA4CL-90
YA4CL1-BOX
YA4CL1-45
YA4CL1-90
YA4CL3-BOX
YA4CL3-45
YA4CL3-90
YA4CL4-BOX
YA4CL4-45
YA4CL4-90
YA4CL6-BOX
YA4CL6-45
YA4CL6-90
YA3CL
YA3CL-45
YA3CL-90
YA2CL2-BOX
YA2CL2-45
YA2CL2-90
YA2CL-BOX
YA2CL-45
YA2CL-90
YA2CL4-BOX
YA2CL4-45
YA2CL4-90
YA2CL6-BOX
YA2CL6-45
YA2CL6-90
YA1CL2
YA1CL2-45
YA1CL2-90
YA1CL-BOX
YA1CL-45
YA1CL-90
YA1CL4-BOX
YA1CL4-45
YA1CL4-90
YA1CL6-BOX
YA1CL6-45
YA1CL6-90

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

Stud
Hole
Size

Tongue
Width

3/8


.63


#6 AWG

#5 AWG

#4 AWG

# 3 STR
# 2 SOL

#2 AWG

25

1/2


.75


1/4


.44


1/4


.50


8-10

.50


5/16


.58


3/8


.58


1/2


.71


5/16


.55


1/4


.61


5/16


.61


35
3/8


.61


1/2


.73


1/4


.68


5/16

#1 AWG

.68


50
3/8


.68


1/2


.73


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T
45°

L

L

Fig. 1

Fig. 2

Conductor
***
MM2

B
90°

B
T

Figure
Dimensions
(B)
(T)
(L)
1.28

.54

.06

1.17

1.05

1.60

.54

.12

1.54

1.30

1.65

.81

.07

1.31

.81

1.74

.81

.09

1.44

.84

1.58

.81

.09

1.28

.75

1.92

.81

.08

1.68

.96

1.92

.81

.08

1.68

1.08

2.20

.81

.06

2.02

1.32

1.88

.88

.09

1.76

.98

1.88

.88

.11

1.55

.89

1.93

.88

.11

1.62

1.01

2.06

.88

.11

1.74

1.14

2.32

.88

.09

2.17

1.37

1.81

.88

.10

1.70

.91

1.94

.88

.01

1.82

1.03

2.06

.88

.10

1.95

1.16

2.37

.88

.09

2.22

1.40


Dieless
(# of crimps)

L

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y1MR (1)
W5CVT (1)
MY29-3 (1)
W5CRT (1)
MY29-11 (1)
X5CRT (1)
MRC840 (1)
X8CART (1)
Y2MR (1)
Y81KFT (1)
W5CRT (1)
Y81KFTMBH (1)
W5CVT (1)
PAT81KFT-18V (1)
X5CRT (1)

Wire
Color Die Strip
Code Index Length

W5CVT (1)
W5CRT (1)
X5CRT (1)
X8CART (1)

U5CRT (1)
UBCABT (1)

Blue

7

7/8


W5CRT (1)
X5CRT (1)
W5CVT (1)

U5CRT (1)

Blue

7

7/8


W4CVT (1) W4CVT (1)
W4CRT (1) W4CRT (1)
X4CRT (1) X4CRT (1)

U4CRT (1)
U6CABT (1)

Gray

8

7/8


U3CRT (1)

White

9

15/16


U2CRT (1)

Brown

10

15/16


U1CRT-1 (1)
U4CABT (1)

Green

11

15/16


Y1MR (2)
MY29-3 (1)
MY29-11 (1)
MRC840 (1)
Y2MR (2)
Y644HS (1)
Y81KFT (1) W3CRT (1) W3CRT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

W2CVT (1) W2CVT (1)
W2CRT (1) W2CRT (1)
X2CRT (1) X2CRT (1)

Y1MR (2)
MY29-3 (1)
MY29-11 (1)
W1CVT (1) W1CVT (1)
MRC840 (1)
W1CRT-1 (1) W1CRT-1 (1)
Y644HS (1)
X1CRT-1 (1) X1CRT-1 (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

◆ For applications greater than 2000 Volts, consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

Catalog Number
YA25L2-BOX
YA25L2-45
YA25L2-90
YA25L4-BOX
YA25L4-45
YA25L4-90
YA25L6-BOX
YA25L6-45
YA25L6-90
YA25L-BOX
YA25L-45
YA25L-90
YA26L2-BOX
YA26L2-45
YA26L2-90
YA26L3-BOX
YA26L3-45
YA26L3-90
YA26L-BOX
YA26L-45
YA26L-90
YA26L60
YA26L60-45
YA26L60-90
YA26L6-BOX
YA26L6-45
YA26L6-90
YA26L7-BOX
YA26L7-45
YA26L7-90
YA26LNT516
YA27L2-BOX
YA27L2-45
YA27L2-90
YA27L3
YA27L3-45
YA27L3-90
YA27L4-BOX
YA27L4-45
YA27L4-90
YA27L-BOX
YA27L-45
YA27L-90
YA27LNT38
YA28L17-BOX
YA28L17-45
YA28L17-90
YA28L2-BOX
YA28L2-45

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2

AWG

Stud
Hole
Size

Tongue
Width

1/4


.75


3/8


.75


1/0 AWG

2/0 AWG

1/2


.75


5/16


.75


1/4


.83


5/16


.83


3/8


.83


3/4


.96


1/2


.83


5/8


.88


5/16


.62


1/4


1.00


5/16


.91


3/8


.91


1/2


.91


3/8


.76


5/8


1.02


70

3/0 AWG

4/0 AWG
1/4


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T

T
45°

Conductor
***
MM2

B
90°

B
T

1.02


L

L

Fig. 1

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B)
(T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
1.84

.88

.12

1.76

.94

2.09

.88

.12

2.01

W25VT (2) W25VT (2)
U25RT (1)
W25RT (2) W25RT (2)
1.19

U2CABT (1)
2.34

X25RT (2) X25RT (2)
.88

.12

2.26

1.44

1.96

.88

.12

1.88

1.07

1.94
 MY29-3 (1)
.94

.12

1.78
 MY29-11 (1)
.96

MRC840 (2)
2.06
 Y644HS (1)
.94

.12

1.91
 Y81KFT (1)
1.09
 Y81KFTMBH (1)
2.19
 PAT81KFT-18V (1)
.94

.12

2.03

1.21

W26VT (2) W26VT (2)
2.96

W26RT (2) W26RT (2)
U26RT (1)
.94

.12

2.77

X26RT (2) X26RT (2)
1.89

2.44

.94

.12

2.28

1.46

2.69

.94

.11

2.50

1.71

.94

.13

2.62

2.04

1.00
 .13

1.91

.99

2.16

1.00
 .13

2.03

1.12

W27VT (2) W27VT (2)
MY29-3 (1)
2.29

W27RT (2) W27RT (2)
U27RT (1)
MY29-11 (1)
1.00
 .13

1.91

X27RT (3) X27RT (3)
MRC840 (2)
.99

Y644HS (1)
2.54

Y81KFT (2)
1.00
 .13

2.41

Y81KFTMBH (2)
1.49

PAT81KFT-18V (2)
1.00
 .12

2.71

.88

.14

2.64

W28VT (2) W28VT (2)
1.79

W28RT (2) W28RT (2)
U28RT (1)
1.96

X28RT (3) X28RT (3)
.88

.14

1.89


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

L

Fig. 3

Wire
Color Die Strip
Code Index Length

Pink

12

15/16


Black

13

1


Orange

14 1-1/16


Purple

15

1-1/8


◆ For applications greater than 2000 Volts, consult cable
manufacturer for voltage stress relief instructions.

C-13

BURNDY
Compression

B

ONE HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

C-14

Catalog Number
YA28L2-90
YA28L3
YA28L3-45
YA28L3-90
YA28L4-BOX
YA28L4-45
YA28L4-90
YA28L56
YA28L56-45
YA28L56-90
YA28L-BOX
YA28L-45
YA28L-90
YA28LNT38
YA29L2
YA29L2-45
YA29L2-90
YA29L4
YA29L4-45
YA29L4-90
YA29L7
YA29L7-45
YA29L7-90
YA29LTC78
YA29LTC78-45
YA29LTC78-90
YA29LNT38
YA29L-BOX
YA29L-45
YA29L-90
YA30L
YA30L-45
YA30L-90
YA30L1
YA30L1-45
YA30L1-90
YA30L24
YA30L24-45
YA30L24-90
YA30L27
YA30L27-45
YA30L27-90
YA30L28
YA30L7
YA30L7-45
YA30L7-90
YA31L
YA31L-45
YA31L-90

Fig #
AWG
3
1
2
3
1
2
3
4/0 AWG
1
2
3
1
2
3
1
1
2
3
1
2
3
1
2
250 kcmil
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
1
2
3
1
2
3

300 kcmil

350 kcmil

150

185

Stud
Hole
Size
1/4


Tongue
Width
1.02


5/16


1.02


3/8


1.02


3/4


1.05


1/2


1.02


3/8


.76


1/4


1.11


3/8


1.11


5/16


1.11


7/8


1.11


3/8


.96


1/2


1.11


1/2


1.20


5/16


1.20


3/8


1.20


7/8


1.20


3/4


1.20


5/8


1.20


1/2


1.29


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T
45°

L

L

Fig. 1

Fig. 2

Conductor
***
MM2

B
90°

B
T

Figure
Dimensions
(B)
(T)
(L)
.88

.14

1.04

2.08

.88

.14

2.01

1.16

2.21

.88

.14

2.14

1.29

2.90

.88

.13

2.81

1.97

2.46

.88

.14

2.39

1.54

.88

.16

2.79

2.17

1.06
 .16

2.07

1.08

2.42

1.06
 .16

2.32

1.33

2.30

1.06
 .16

2.20

1.20

3.36

1.06
 .14

3.23

2.26

1.06
 .16

2.96

2.67

1.06
 .16

2.57

1.58

2.69

1.03
 .16

2.60

1.61

2.31

1.03
 .16

2.22

1.24

2.44

1.03
 .16

2.35

1.36

3.37

1.03
 .16

3.29

2.30

1.03
 .16

3.12

2.94

1.03
 .16

2.85

1.86

2.75

1.06
 .18

2.75

1.65


Dieless
(# of crimps)

L

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

MY29-3 (1)
MY29-11 (1)
MRC840 (2) W28VT (2) W28VT (2)
Y644HS (1) W28RT (2) W28RT (2)
Y81KFT (2) X28RT (2) X28RT (3)
Y81KFTMBH (2)
PAT81KFT-18V (2)

MY29-3 (1)
MY29-11 (1)
W29VT (2)
Y644HS (1)
X29RT (4)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

Y644HS (1) W30VT (2)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

W31VT (2)

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

Wire
Color Die Strip
Code Index Length

U28RT (1)

Purple

15

1-1/8


W29VT (2)
W29RT (2)
X29RT (4)

U29RT (1)

Yellow

16

1-1/8


W30VT (2)
W30RT (2)

U30RT (2)
U28ART (2)

White

17 1-1/16


W31VT (2)
W31RT (2)

U31RT (2)
U29ART (2)

Red

18 1-3/16


◆ For applications greater than 2000 Volts, consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

Catalog Number
YA31L11
YA31L11-45
YA31L11-90
YA31L36
YA31L36-45
YA31L36-90
YA31L7
YA31L7-45
YA31L7-90
YA31LNT38
YA32L
YA32L-45
YA32L-90
YA32L1
YA32L1-45
YA32L1-90
YA32L14
YA32L14-45
YA32L14-90
YA32LTC78
YA32LTC78-45
YA32LTC78-90
YA33L
YA33L-45
YA33L-90
YA34L
YA34L-45
YA34L-90
YA34L20
YA34L20-45
YA34L20-90
YA34L37
YA34L37-45
YA34L37-90
YA34L6
YA34L6-45
YA34L6-90
YA34L8
YA34L8-45
YA34L8-90
YA34L9
YA34L9-45
YA34L9-90
YA35L
YA35L-45
YA35L-90
YA36L11
YA36L
YA36L-45
YA36L-90

Fig #
AWG
1
2
3
1
2
350 kcmil
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
1
2
3

185

Stud
Hole
Size

Tongue
Width

3/8


1.29


7/8


1.29


5/8


1.29


3/8


96


5/8


1.38


1/2


1.40


400 kcmil

450 kcmil

500 kcmil

600 kcmil

3/8


1.38


7/8


1.40


5/8


1.48


5/8


1.55


1


1.55


3/8


1.55


240

550 kcmil

300

T
45°

L

L

Fig. 1

Fig. 2

Conductor
***
MM2

B
90°

B
T

1/2


1.55


3/4


1.55


7/8


1.55


5/8


1.65


1/2


1.74


5/8


1.74


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B)
(T)
(L)
(# of crimps)
MD7-34R
2.50

1.06
 .18

2.42

1.40

4.02

1.06
 .18

4.02

W31VT (2)
3.94

3.00

1.06
 .18

3.00

1.90

1.06
 .18

3.37

3.18

1.19
 .19

3.08

1.95

2.93

1.19
 .19

2.83

1.70

W32VT (2)
2.68

1.19
 .19

2.58

1.45

3.62

1.19
 .19

3.52

2.38

3.57

Y644HS (1)
1.50
 .21

3.30

W33VT (2)
Y81KFT (2)
2.00

Y81KFTMBH (2)
3.37

PAT81KFT-18V (2)
1.27
 .23

3.30

2.03

4.05

1.27
 .23

3.99

2.72

2.87

1.27
 .23

2.80

1.53

W34VT (2)
3.12

1.27
 .23

3.05

1.78

3.55

1.27
 .23

3.49

2.22

3.80

1.27
 .23

3.74

2.47

3.81

1.69
 .25

3.67

2.08

1.38
 .27

3.29

3.72

1.38
 .27

3.51

2.11


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

L

Fig. 3

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length
C-15

W31VT (2)
W31RT (2)

U31RT (2)
U29ART (2)

Red

18 1-3/16


W32VT (2)
W32RT (2)

U32RT (2)
U30ART (2)

Blue

19

W33VT (2)
W33RT (2)

U33RT (2)

Gray

326 1-9/16


W34VT (2)
W34RT (2)

U34RT (2)
U31ART (2)

Brown

20 1-7/16


-

U35RT (2)

Yellow

21

1-3/4


-

U36RT (2)

Green

22

1-3/4


1-1/4


◆ For applications greater than 2000 Volts, consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

Catalog Number
C-16 YA36LTC78
YA36LTC78-45
YA36LTC78-90
YA37L
YA37L-45
YA37L-90
YA37L1
YA38L
YA38L-90
YA38L-45
YA39L
YA39L-45
YA39L-90
YA39L2
YA39L2-45
YA39L2-90
YA39L9
YA39L9-45
YA39L9-90
YA39LNT38
YA39L6
YA39L6-45
YA39L6-90
YA40L
YA40L-45
YA40L-90
YA41L
YA41L-45
YA41L-90
YA44L
YA44L-45
YA44L-90
YA44L2
YA44L23
YA-45L
YA-45L-45
YA-45L-90
YA-453L
YA-453L-45
YA-453L-90
YA46L
YA46L-45
YA46L-90
YA47L
YA47L-45
YA47L-90
YA48L
YA48L-45
YA48L-90

Fig #
1
2
3
1
2
3
1
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
1
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG
600 kcmil

***
MM2
300

Tongue
Width

7/8


1.74


650 kcmil

5/8


1.80


700 kcmil

5/8


1.84


5/8


1.91


7/8


1.91


750 kcmil
1-1/4
 1.91


800 kcmil

400

850 kcmil

3/8


1.12


1/2


1.91


5/8


1.98


5/8


2.01


5/8


2.19


1/2

1


2.49

2.19


1250 kcmil

3/4


2.46


1300 kcmil

3/4


2.53


1500 kcmil

3/4


2.69


1750 kcmil

3/4


2.90


2000 kcmil

3/4


3.10


1000 kcmil

500

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T
45°

L

L

Fig. 1

Fig. 2

Conductor
Stud
Hole
Size

B
90°

B
T

Figure
Dimensions
(B)
(T)
(L)
3.97

1.38
 .27

3.95

2.55

3.57

3.55

1.39
 .27

2.14

3.76

3.66

1.45
 .27

3.60

2.15

3.67

1.42
 .27

3.61

2.17

4.10

1.42
 .27

4.05

2.61

4.85

1.42
 .27

4.80

3.36

1.42
 .27

4.70

3.41

1.42
 .27

3.36

1.92

3.81

1.42
 .30

3.69

2.21

4.15

1.88
 .31

4.03

2.23

4.04

1.65
 .33

4.01

2.32

1.65
 .33

3.98

1.65
 .33

4.73

4.68

2.00
 .38

4.64

2.62

4.71

2.00
 .39

4.68

2.65

4.78

2.00
 .40

4.75

2.71

5.05

2.19
 .42

5.00

2.79

5.19

2.25
 .46

5.19

2.89


Dieless
(# of crimps)

Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)

L

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

-

-

U36RT (2)
U32ART (2)

Green

22

1-3/4


-

-

U37RT (2)

Orange

23

1-15/16


-

-

U38RT (2)

Pink

400 1-15/16


-

-

U39RT (2)
P39RT (2)
**

Black

24

1-15/16


-

-

P40RT(3)
**

Orange

25

1-15/16


-

-

-

Gold

26

1-15/16


-

-

P44RT(3)
**

White

27

1-15/16


-

-

P45RT(3)
**

Yellow

29

2-1/16


-

-

-

Orange

30

2-1/16


-

-

P46RT (3)
**
-

Green

31

2-1/16


Gray

33

2-1/4


Brown

34

2-1/4


Y644HS (1)
Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)

Y644HS (1)
Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)
Y644MBH (1)
PAT644-18V (1)

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

◆ For applications greater than 2000 Volts, consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression
ONE HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
NARROW TONGUE

DIE AND COLOR
CODE INFORMATION

BEVELED
ENTRY

INSPECTION
WINDOW

TYPES YA-L-NT

CRIMP
ELECTRO-TIN
PLATED

COPPER COMPRESSION
NARROW TONGUE
TERMINAL

CABLE
ACCOMMODATION

C-17

B

UL Listed 90° C,
600 Volts to 35 KV ◆

B

90°

B
T

T

T
45°
L

Fig. 1

Fig. 2

Conductor
Catalog Number

Fig #

AWG

YA8CLNT6

1

#8 AWG

YA6CLNT6
YA4CLNT10

1
1

YA3CLNT516

1

#6 AWG
#4 AWG
#3 AWG
#2 SOL

YA2CLNT10
YA2CLNT14

1
1

YA2CLNT516

1

YA1CLNT10
YA1CLNT14
YA25LNT10
YA25LNT516
YA26LNT10
YA26LNT516
YA26LNT516U
YA26LNT38
YA27LNT38
YA28LNT38
YA29LNT38
YA29LENT38
YA30LNT38
YA31LNT38
YA32LNT38
YA34LNT38
YA36LNT38

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

YA39LNT38

1

***
MM2

Stud
Hole
Size

Tongue
Width

L

L

Figure
Dimensions
(B)
(T)
(L)

****
Dieless
(# of crimps)

Y8MRB-1 (1)
Y2MR (1)
MY29-3 (1)
MY29-11 (1)
MRC840 (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
Y1MR (1)
Y2MR (1)
MY29-3 (1)
MY29-11 (1)
MRC840
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W8CVT (1) X8CRT (1)

U8CRT (1)

Red

49

1/2


W5CVT (1) X5CRT (1)
W4CVT (1) X4CRT (1)
W3CVT (1) W3CVT (1)

U5CRT (1)
U4CRT (1)
U3CRT (1)

Blue
Gray
White

7
8
9

7/8

7/8

15/16


W2CVT (1) X2CRT (1)

U2CRT (1)

Brown

10

15/16


U1CRT (1)

Green

11

15/16


U25RT (1)

Pink

12

15/16


U26RT (1)

Black

13

1


U27RT (1)
U28RT (1)
U29RT (1)
U29RT (1)
U30RT (2)
U31RT (2)
U32RT (2)
U34RT (2)
U36RT (2)

Orange
Purple
Yellow
Yellow
White
Red
Blue
Brown
Green

14 1-1/16

15 1-1/8

16 1-1/8
16 1-1/8

17 1-1/8

18 1-3/16

19 1-1/4

20 1-7/16

22 1-3/4


U39RT (2)

Black

24

**
10

6

.29


.44


.09


1.08


-

6
# 10

.29

.40


.54

.81


.09

.09


1.17

1.73


25

5/16


.49


.88


.09


1.80


# 10
1/4


.48

.50


.88

.88


.11

.11


1.80

1.80


5/16


.49


.88


.11


1.82


# 10
1/4

# 10
5/16

# 10
5/16

3/8

3/8

3/8


.88

.88

.88

.88

.94

.94

.94

.94

1.00

.88

1.06

1.06

1.03

1.06

1.19

1.27

1.38


.10

.10

.12

.12

.13

.13

.13

.12

.12

.14

.16

.16

.16

.18

.20

.23

.27


1.42


.27


2.23

MY29-3 (1) W1CVT (1) X1CRT (1)
2.23

MY29-11 (1)
2.28

MRC840
W25VT (2) X25RT (2)
2.28

Y644HS (1)
2.62

Y81KFT (1)
2.62

Y81KFTMBH (1) W26VT (2) X26RT (2)
2.62

PAT81KFT-18V (1)
2.48

2.73

W27VT (2) X27RT (3)
2.67

W28VT (2) X28RT (3)
2.96

W29VT (2) X29RT (4)
Y644HS (1)
2.96

W29VT (2) X29RT (4)
Y81KFT (2)
2.97

W30VT (4)
Y81KFTMBH (2)
3.31

W31VT (4)
PAT81KFT-18V (2)
3.21

W32VT (4)
3.65

W34VT (4)
4.09

Y81KFT (3)
4.24
 Y81KFTMBH (3)
PAT81KFT-18V (3)

*
#2 AWG

35

#1 AWG

50

1/0 AWG

-

2/0 AWG

70

3/0 AWG
4/0 AWG

-

250 kcmil

-

3/8


300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil

150
185
240
300

3/8

3/8

3/8

3/8

3/8


.50

.50

.62

.62

.62

.62

.62

.72

.76

.76

.96

.76

.96

.96

.96

.96

1.12


750 kcmil

-

3/8


1.12


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** The MM2 conductor size listed is for Class 2 and Class 5
conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

Fig. 3

**** Y644M is not recommended for standard barrel length #6
AWG HYLUGs.
▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX”connectors. For nest/indentor system contact factory.

1-15/16


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression
ONE HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL

BEVELED
ENTRY

DIE AND COLOR
CODE INFORMATION
NO INSPECTION
WINDOW

TYPES YA, YA-TC
CRIMPS

CABLE
ACCOMMODATION

ELECTRO-TIN
PLATED

UL Listed 90° C,
600 Volts to 35 KV ◆
B

B

C-18

UNINSULATED COPPER
COMPRESSION TERMINAL

90°

B
T

T
45°
L

L

Fig. 1

Catalog Number
YA8C-TC10
YA8C-TC10-45
YA8C-TC10-90
YA8C-TC14
YA8C-TC14-45
YA8C-TC14-90
YA8C-TC38
YA8C-TC38-45
YA8C-TC38-90
YA6C-TC10
YA6C-TC10-45
YA6C-TC10-90
YA6C-N
YA6C-N-45
YA6C-N-90
YA6C
YA6C-45
YA6C-90
YA5C
YA5C-45
YA5C-90
YA5C-N
YA5C-N-45

Fig #
AWG
1
2
#8 AWG
3
1
#8 WELD
2
3
37/24
1
2
#6 SOL
3
1
2
3
1
2
#6 AWG
3
1
2
3
1
2
3
1
2
#5 AWG

***
MM2

†
10

-

Tongue
Width

# 10

.38


1/4


.41


3/8


.58


# 10

.41


1/2


.83


1/4


.41


1/4


.44


1/2


YA5C-N-90

3

YA4C-TC10
YA4C-TC10-45
YA4C-TC10-90
YA4C

1
2
3
1

YA4C-45

2

.83


Figure
Dimensions
(B)
(T)
(L)
1.57

.81

.08

1.46

.68

1.69

.81

.08

1.57

.86

1.88

.81

.06

1.71

1.04

1.89

1.12
 .09

1.72

.75

2.64

1.12
 .12

2.53

1.52
1.81

1.12
 .09

1.24

.81

1.98

1.12
 .07

1.75

.81

2.67

2.55

1.12


.12

1.52


# 10

.49


1.12


.09


#4 AWG
1/4


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

.50


1.12


.09


L

Fig. 2

Conductor
Stud
Hole
Size

T

1.94

1.94

1.75

1.87

1.52


Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750
MD7-34R
Y500CTHS
Y46*, PAT750

MRC840 (2)
Y8MBR-1 (1)
Y2MR (2) W8CVT (2) X8CRT (2)
Y1MR (2) W8CRT (2) W8CVT (2)
Y81KFT (1) X8CRT (2) W8CRT (2)
Y81KFTMBH (1)
PAT81KFT-18V (1)
MRC840 (2)
MY29-3 (2)
MY29-11 (2)
Y2MR (2)
Y644HS (1)
Y1MR (2)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
Y1MR (2)
MRC840 (2)
MY29-3 (2)
MY29-11 (2)
Y2MR (2)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
MRC840 (2)
MY29-3 (2)
MY29-11 (2)
Y2MR (4)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

Fig. 3
Wire
Color Die Strip
Code Index Length

U8CRT (2)

Red

49

1


W5CVT (2)
W5CRT (2)
X5CRT (2)
X8CART (2)

U5CRT (2)
U8CABT (2)

Blue

7

1-3/16


W5CVT (2) W5CVT (2)
W5CRT (2) W5CRT (2)
X5CRT (2) X5CRT (2)

U5CRT (2)

Blue

7

1-3/16


W4CVT (2) W4CVT (2)
W4CRT (2) W4CRT (2)
X4CRT (2) X4CRT (2)

U4CRT (2)
U6CABT (2)

Gray

8

1-3/16


W5CVT (2)
W5CRT (2)
X5CRT (2)
X8CART (2)

† The MM2 conductor size listed is for Class 2 and Class 5
conductor.
▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color coded die recommendations for "FX" connectors. For nest/indentor system contact factory.

• Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

90°

B
T

T
45°

Catalog Number
YA4C-90
YA4C-TC38
YA4C-TC38-45
YA4C-TC38-90
YA4C-N
YA4C-N-45

Fig #
3
1
2
3
1
2

YA4C-N-90

3

YA3C-TC14
YA3C-TC14-45
YA3C-TC14-90
YA3C
YA3C-45
YA3C-90
YA3C-TC38
YA3C-TC38-45
YA3C-TC38-90
YA3CN
YA3CN-45
YA3CN-90
YA2C-TC10
YA2C-TC10-45
YA2C-TC10-90
YA2C-TC14
YA2C-TC14-45
YA2C-TC14-90
YA2C
YA2C-45
YA2C-90
YA2C-N
YA2C-N-45
YA2C-N-90
YA1C-TC10
YA1C-TC10-45
YA1C-TC10-90
YA1C
YA1C-45
YA1C-90
YA1C-N
YA1C-N-45
YA1C-N-90
YA25TC10
YA25TC10-45
YA25TC10-90
YA25
YA25-45
YA25-90
YA25TC38
YA25TC38-45
YA25TC38-90

1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

#4 AWG

Stud
Hole
Size
1/4


L

Fig. 1

Fig. 2

Tongue
Width
.56


3/8


.58


-

#3 AWG

1/2


.83


1/4


.55


5/16


.55


25
#2 SOLID

#2 AWG

#1 AWG

1/0 AWG

3/8


.61


1/2


.81


# 10

.61


1/4


.60


35

50

-

5/16


.61


1/2


.83


# 10

.68


5/16


.68


1/2


.83


# 10

.75


5/16


.75


3/8


.75


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B)
(T)
(L)
(# of crimps)
MD7-34R
1.12’ .09

.84

MRC840 (2)
2.25
 MY29-3 (2)
1.12
 .08

2.02
 MY29-11 (2)
1.08

Y2MR (4) W4CVT (2)
2.69
 Y644HS (1) W4CRT (2)
2.56

Y1MR (4)
X4CRT (2)
1.12
 .12

Y81KFT (1)
1.54
 Y81KFTMBH (1)
PAT81KFT-18V (1)
2.23

1.25
 .09

1.99

.92

2.30
 MY29-3 (2)
1.25
 .09

2.05
 MY29-11 (2)
.98

Y644HS (1)
W3CRT (2)
2.42
 Y81KFT (2)
1.25
 .08

2.16
 Y81KFTMBH (2)
1.10
 PAT81KFT-18V (2)
2.86

1.25
 .12

2.68

1.56

2.10

1.25
 .11

1.90

Y1MR (4)
.82

MRC840 (2)
2.23

MY29-3 (2)
1.25
 .11

2.02

MY29-11 (2) W2CVT (2)
.95

Y2MR (4) W2CRT (2)
2.29

Y644HS (1) X2CRT (2)
1.25
 .11

2.09

Y81KFT (2)
1.01

Y81KFTMBH (2)
2.88

PAT81KFT-18V (2)
1.25
 .12

2.70

1.58

2.27

Y1MR (4)
1.38
 .10

2.00

MRC840 (2)
.84

MY29-3 (2)
2.45

W1CVT (2)
MY29-11 (2)
1.38
 .10

2.19

W1CRT-1 (2)
Y644HS (1)
1.03

X1CRT-1 (2)
Y81KFT (2)
3.06

Y81KFTMBH (2)
1.38
 .12

2.82

PAT81KFT-18V (2)
1.60

2.30

1.38
 .12

2.06
 MRC840 (4)
.88

MY29-3 (2)
2.48
 MY29-11 (2) W25VT (4)
1.38
 .12”
2.25
 Y644HS (1) W25RT (4)
1.07
 Y81KFT (2) X25RT (4)
2.61
 Y81KFTMBH (2)
1.38
 .12

2.37
 PAT81KFT-18V (2)
1.19


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color coded die recommendations for
"-FX" connectors. For nest/indentor system contact factory.

T
L

L

Conductor
***
MM2

B

B

ONE HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL
(Continued)

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Fig. 3
Wire
Color Die Strip
Code Index Length

W4CVT (2)
W4CRT (2)
X4CRT (2)

U4CRT (2)
U6CABT (2)

Gray

8

1-3/16


W3CRT (2)

U3CRT (2)

White

9

1-1/2


W2CVT (2)
W2CRT (2)
X2CRT (2)

U2CRT (2)

Brown

10 1-5/16


W1CVT (2)
W1CRT-1 (2)
X1CRT-1 (2)

U1CRT-1 (2)
U4CABT (2)

Green

11 1-7/16


W25VT (4)
W25RT (4)
X25RT (4)

U25RT (2)
U2CABT (2)

Pink

12 1-7/16


• Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

C-19

BURNDY
Compression

C-20

Catalog Number
YA25N
YA25N-45

Fig #
1
2

AWG

1/0
AWG

***
MM2

T

T
45°

Tongue
Width

Figure
Dimensions
(B)
(T)
(L)
3.05

2.79


-

1/2


.81


1.38


L

L

Fig. 1

Fig. 2

1-7/16


W26VT (4) W26VT (4)
W26RT (4) W26RT (4)
X26RT (4) X26RT (4)

U26RT (2)

Black

13

1-9/16


W27VT (4) W27VT (4)
W27RT (4) W27RT (4)
X27RT (6) X27RT (6)

U27RT (2)

Orange

14

1-9/16


W28VT (4) W28VT (4)
W28RT (4) W28RT (4)
X28RT (6) X28RT (6)

U28RT (2)

Purple

15

1-1/16


W29VT (4)
X29RT (8)

W29VT (4)
W29RT (4)
X29RT (8)

U29RT (2)

Yellow

16

1-1/16


W30VT (4)

W30VT (4)
W30RT (4)

U30RT (4)
U28ART (4)

White

17 or
2-1/16

298

W31VT (4)

W31VT (4)
W31RT (4)

U31RT (4)
U29ART (4)

Red

18 or
2-1/16

324

4.09

3.71
 Y644HS (1)
1.88
 Y81KFT (3)
W32VT (4)
4.15
 Y81KFTMBH (3)
3.77
 PAT81KFT-18V (3)
1.95


W32VT (4)
W32RT (4)

U32RT (4)
U30ART (4)

Blue

19 or
2-3/16

470

1
2
3
1
2

YA26N-90

3

1.65


YA27

1

3.06


YA27-45

2

2/0
AWG

70
1/2


.83


1.50


.12


2.77

2.49

1.22

3.21

2.93


2.78

3/0 AWG

-

1/2


.91


1.50


.13


YA27-90

3

1.49


YA28TC38
YA28TC38-45
YA28TC38-90
YA28
YA28-45

1
2
3
1
2

YA28-90

3

1.54


YA29
YA29-45

1
2

3.26

2.99


3/8

4/0 AWG

-

1.02


1.62


.14


1/2


250 kcmil

-

1/2


1.11


1.62


2.98

2.68

1.29

3.23

2.93


.16


YA29-90

3

1.58


YA30
YA30-45

1
2

3.69

3.31


YA30-90

3

1.61


YA31
YA31-45

1
2

3.73

3.36


YA31-90

3

YA32N
YA32N-45
YA32N-90
YA32
YA32-45
YA32-90

1
2
3
1
2
3

300 kcmil

350 kcmil

150

185

1/2


1/2


1.20


1.29


2.00


2.00


.16


.18


1.65

1/2

400 kcmil

1.38


2.12


.19


5/8


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

1.38


2.12


.19


Wire
Color Die Strip
Code Index Length

12

YA26
YA26-45
YA26-90
YA26N
YA26N-45

.12


▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Pink

1.62


1.50


(# of crimps)

MRC840 (4)
MY29-3 (2)
MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
MRC840 (4)
MY29-3 (2)
MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
MRC840 (4)
MY29-3 (2)
MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
MRC840 (4)
MY29-3 (2)
MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
MY29-3 (2)
MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
Y644HS (1)
Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)
Y644HS (1)
Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)

L

Fig. 3

U25RT (2)
U2CABT (2)

3

.83


Dieless

T

W25VT(4) W25VT (4)
W25RT (4) W25RT (4)
X25RT (4) X25RT (4)

.11


YA25N-90

3/8


90°

B

Conductor
Stud
Hole
Size

B

B

ONE HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL
(Continued)

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color coded die recommendations for
"-FX" connectors. For nest/indentor system contact factory.

• Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

90°

B
T

T
45°
L

L

Fig. 1

Fig. 2

Conductor
Catalog Number
YA33
YA33-45
YA33-90
YA33-N
YA33-N-45
YA33-N-90
YA34N
YA34N-45
YA34N-90
YA34
YA34-45
YA34-90
YA35
YA35-45
YA35-90
YA35-N
YA35-N-45
YA35-N-90
YA36N
YA36N-45
YA36N-90
YA36
YA36-45
YA36-90
YA37
YA37-45
YA37-90
YA37-N
YA37-N-45
YA37-N-90
YA38
YA38-45
YA38-90
YA38-N
YA38-N-45
YA38-N-90
YA39N
YA39N-45
YA39N-90
YA39
YA39-45
YA39-90
YA40
YA40-45
YA40-90
YA40-N
YA40-N-45
YA40-N-90

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

450 kcmil

500 kcmil

550 kcmil

600 kcmil

650 kcmil

700 kcmil

***
MM2

Stud
Hole
Size

Tongue
Width

5/8


1.48


1/2


1.48


1/2


1.52


240
5/8


1.52


5/8


1.65


1/2


1.65


1/2


1.69


-

300
5/8


1.69


5/8


1.80


1/2


1.80


5/8


1.84


1/2


1.84


-

-

1/2

750 kcmil

800 kcmil

1.89


5/8


1.89


5/8


1.98


400
1/2


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

B

B

ONE HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL
(Continued)

1.98


Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B)
(T)
(L)
(# of crimps)
MD7-34R
4.24

2.13
 .21

3.87

2.00

W33VT (4)
4.17

2.13
 .21

3.81

1.94

4.32

2.25
 .23

3.96

1.97

W34VT (4)
4.39

2.25
 .23

4.02

2.03

4.79

2.63
 .25

4.37

2.08

4.73

2.63
 .25

4.30

2.01

4.83

2.69
 .27

4.41

2.05

4.90
 Y644HS (1)
2.69
 .27

4.47
 Y81KFT (4)
2.11
 Y81KFTMBH (4)
5.05
 PAT81KFT-18V (4)
2.81
 .27

4.59

2.14

4.98

2.81
 .27

4.53

2.08

5.07

2.81
 .27

4.60

2.15

5.01

2.81
 .27

4.53

2.08

5.11

2.88
 .27

4.62

2.11

5.17

2.88
 .27

4.68

2.17

5.25

2.94
 .30

4.80

2.21

5.19

2.94
 .30

4.74

2.15


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color coded die recommendations for "FX" connectors. For nest/indentor system contact factory.
• Available undrilled. Add suffix "U" to catalog number
(example: YA25U).

T
L

Fig. 3

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750
-

Wire
Color Die Strip
Code Index Length

W33VT (4)
W33RT (4)

U33RT (4)

Gray

326 or
2-5/16

538

W34VT (4)
W34RT (4)

U34RT (4)
U31ART (4)

Brown

20 or
2-5/16

299

-

U35RT (4)

Yellow

-

U36RT (4)
U32ART (4)

Green

-

U37RT (4)

Orange

23

2-7/8


-

U38RT (4)

Pink

400

2-7/8


-

U39RT (4)
P39RT (4)
**

Black

24

2-15/16


-

P40RT (4)
**

Orange

25

3


21

2-11/16


22 or
2-3/4

472

-

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

C-21

BURNDY
Compression

C-22

Catalog Number
YA41
YA41-45
YA41-90
YA41-N
YA41-N-45
YA41-N-90
YA44
YA44-45
YA44-90
YA44-N
YA44-N-45
YA44-N-90
YA45
YA45-45
YA45-90
YA45-N
YA45-N-45
YA45-N-90
YA46
YA46-45
YA46-90
YA46-N
YA46-N-45
YA46-N-90
YA47
YA47-45
YA47-90
YA47-N
YA47-N-45
YA47-N-90
YA48
YA48-45
YA48-90
YA48-N
YA48-N-45
YA48-N-90

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

850 kcmil

1000 kcmil

1250 kcmil

1500 kcmil

1750 kcmil

2000 kcmil

T

Tongue
Width

5/8


2.01


1/2


2.01


5/8


2.17


500
1/2


2.19


3/4


2.46


1/2


2.46


3/4


2.69


1/2


2.69


3/4


2.90


1/2


2.90


3/4


3.10


-

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color coded die recommendations for
"-FX" connectors. For nest/indentor system contact factory.

T
45°

Stud
Hole
Size

1/2


90°

B

Conductor
***
MM2

B

B

ONE HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL
(Continued)

3.10


L

L

Fig. 1

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B)
(T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
5.26

2.94
 .31

4.82

2.23

5.20

2.91
 .31

4.76
 Y644HS (1)
2.17
 Y81KFT (4)
5.45
 Y81KFTMBH (4)
3.00
 .33

5.01
 PAT81KFT-18V (4)
2.32

P44RT (4)
5.38

**
3.00
 .33

4.95

2.26

5.93

3.19
 .38

5.52

2.62

P45RT (6)
5.68

**
3.19
 .38

5.27

2.37

6.04

3.19
 .40

5.64

2.71

P46RT (6)
5.79

**
3.19
 .40

5.39

2.46

6.38

3.44
 .42

5.94

2.79

6.13

3.44
 .42

5.69

2.54

6.47

3.44
 .46

6.09

2.89

6.22

3.44
 .46

5.84

2.64


• Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

T
L

Fig. 3
Wire
Color Die Strip
Code Index Length

Gold

26

3


White

27 3-1/16


Yellow

29

Green

31 3-5/16


Gray

33

3-1/2


Brown

34

3-1/2


3-1/4


BURNDY
Compression
ONE HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW

DIE AND COLOR
CODE INFORMATION

BEVELED
ENTRY

INSPECTION
WINDOW

TYPE YAZ

CRIMP
CABLE
ACCOMMODATION

ELECTRO-TIN
PLATED

UNINSULATED COPPER
COMPRESSION TERMINAL

C-23

B

UL Listed 90° C,
600 Volts to 35 KV ◆
B
90°

B
T

T
L

L

L

Fig. 1

Fig. 2

Fig. 3

Conductor
Catalog Number
YAZV10-TC14
YAZV10-TC14-45
YAZV10-TC14-90
YAZ8C-TC10
YAZ8C-TC10-45
YAZ8C-TC10-90
YAZ8C-TC14
YAZ8C-TC14-45
YAZ8C-TC14-90
YAZ8C-TC38
YAZ8C-TC38-45
YAZ8C-TC38-90
YAZ6C-TC14
YAZ6C-TC14-45
YAZ6C-TC14-90
YAZ6C-TC38
YAZ6C-TC38-45
YAZ6C-TC38-90
YAZ6C-TC12
YAZ6C-TC12-45
YAZ6C-TC12-90
YAZ5C-TC12
YAZ5C-TC12-45
YAZ5C-TC12-90
YAZ4C-TC14
YAZ4C-TC14-45
YAZ4C-TC14-90
YAZ4C-TC38
YAZ4C-TC38-45
YAZ4C-TC38-90
YAZ4C-TC12
YAZ4C-TC12-45
YAZ4C-TC12-90

Fig #
AWG
1
#14 - 10 Str
2
#12 - 10 Sol
3
1
2
3
#8 AWG
1
#8 WELD
2
37/24
3
#6 SOL
1
2
3
1
2
3
1
2
#6 AWG
3
1
2
3
1
2
#5 AWG
3
1
2
3
1
2
#4 AWG
3
1
2
3

***
MM2

Stud
Hole
Size

6

1/4


.41

.

#10

.41


1/4


.44


1/4


.58


1/4


.45

.

3/8


.58


1/2


1/2


.83

.
.
.83


1/4


.49


3/8


.58


1/2


.83


†
10

-

-

-

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

Tongue
Width

T

45°

Figure
Dimensions
(B)
(T)
(L)
1.54

.69

.05

1.41

.83

1.58

.75

.08

1.47

.75

1.71

.75

.08

1.58

.87

1.89

.75

.06

1.72

1.05

2.03

1.12
 .08

1.83

.89

2.22

1.12
 .06

1.97

1.06

2.65

1.12
 .12

2.54

1.53

2.68

1.12
 .12

2.56

1.53

2.05

1.12
 .09

1.87

.92

2.23

1.12
 .08

2.01

1.09

2.67

1.12
 .12

2.55

1.55


Dieless
(# of crimps)

Y8MRB-1

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750
-

-

Wire
Color Die Strip
Code Index Length

-

-

-

3/4


U8CRT (2)

Red

49

7/8


U5CRT (2)
U8CABT (2)

Blue

7 or
1-3/16

374

W5CRT (2) W5CVT (2)
W5CVT (2) X5CRT (2)
X5CRT (2) W5CRT (2)

U5CRT (2)

Blue

7 or
1-3/16

374

Y1MR (4)
Y2MR (4)
MY29-3 (2)
MY29-11 (2) W4CVT (2) W4CVT (2)
MRC840 (2) W4CRT (2) W4CRT (2)
Y644HS (1) X4CRT (2) X4CRT (2)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U4CRT (2)
U6CABT (2)

Gray

8 or
1-3/16

346

W8CVT (2) W8CVT (2)
W8CRT (2) W8CRT (2)
X8CRT (2) X8CRT (2)
Y1MR (2)
Y2MR (2)
MY29-3 (2)
MY29-11 (2)
MRC840 (2)
Y644HS (1)
W5CVT (2) W5CVT (2)
Y81KFT (1)
W5CRT (2) W5CRT (2)
Y81KFTMBH (1)
X5CRT (2) X5CRT (2)
PAT81KFT-18V (1)
X8CART (2) X8CART (2)

† The MM2 conductor size listed is for Class 2 and Class 5
conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

• Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

T

T

C-24

Catalog Number
YAZ3C-TC14
YAZ3C-TC14-45
YAZ3C-TC14-90
YAZ3C-TC38
YAZ3C-TC38-45
YAZ3C-TC38-90
YAZ3C-TC12
YAZ3C-TC12-45
YAZ3C-TC12-90
YAZ2C-TC14
YAZ2C-TC14-45
YAZ2C-TC14-90
YAZ2C-TC38
YAZ2C-TC38-45
YAZ2C-TC38-90
YAZ2C-TC12
YAZ2C-TC12-45
YAZ2C-TC12-90
YAZ1C-TC14
YAZ1C-TC14-45
YAZ1C-TC14-90
YAZ1C-TC38
YAZ1C-TC38-45
YAZ1C-TC38-90
YAZ1C-TC12
YAZ1C-TC12-45
YAZ1C-TC12-90
YAZ25-TC14
YAZ25-TC14-45
YAZ25-TC14-90
YAZ25-TC516
YAZ25-TC516-45
YAZ25-TC516-90
YAZ25-TC38
YAZ25-TC38-45
YAZ25-TC38-90
YAZ25-TC12
YAZ25-TC12-45
YAZ25-TC12-90
YAZ26-TC14
YAZ26-TC14-45
YAZ26-TC14-90
YAZ26-TC38
YAZ26-TC38-45
YAZ26-TC38-90
YAZ26-TC12
YAZ26-TC12-45
YAZ26-TC12-90
YAZ27-TC38
YAZ27-TC38-45
YAZ27-TC38-90

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

Stud
Hole
Size

Tongue
Width

1/4


.55


3/8


.58


1/2


.83


1/4


.60


3/8


.60


1/2


.83


1/4


.67


3/8


.67


1/2


.83


1/4


.75


5/16


.75


#3 AWG
25
#2 SOL

#2 AWG

#1 AWG

1/0 AWG

2/0 AWG

3/0 AWG

35

50

-

70

-

3/8


.75


1/2


.83


1/4


.83


3/8


.83


1/2


.83


3/8


.90


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

Figure
Dimensions
(B)
(T)
(L)
2.21

1.25
 .09

1.97

.93

2.39

1.25
 .08

2.13

1.11

2.83

1.25
 .07

2.66

1.57

2.23

1.25
 .11

2.03

.96

2.41

1.25
 .11

2.21

1.14

2.85

1.25 .09

2.57

1.57

2.39

1.38
 .10

2.13

.98

2.57

1.38
 .10

2.31

1.16

3.01

1.38
 .09

2.7

1.59

2.42

1.38
 .12

2.19

1.02

2.47

1.38
 .12

2.24

1.08

2.6

1.38
 .12

2.37

1.2

3.04

1.38
 .12

2.77

1.63

2.58

1.50
 .12

2.3

1.04

2.76

1.50
 .12

2.48

1.22

3.2

1.50
 .12

2.92

1.66

2.8

1.50
 .12

2.52

1.25


45°

L

L

Fig. 1

Fig. 2

Conductor
***
MM2

B
90°

B

Dieless
(# of crimps)

L

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

W3CRT (2)
Y1MR (4)
Y2MR (4)
MY29-3 (2)
MY29-11 (2)
MRC840 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
W2CVT (2)
PAT81KFT-18V (2)
W2CRT (2)
X2CRT (2)

T

Wire
Color Die Strip
Code Index Length

W3CRT (2)

U3CRT (2)

White

9

1-5/16


W2CVT (2)
W2CRT (2)
X2CRT (2)

U2CRT (2)

Brown

10

1-5/16

Y1MR (4)
MY29-3 (2)
MY29-11 (2)
W1CVT (2) W1CVT (2)
MRC840 (2)
W1CRT-1 (2) W1CRT-1 (2)
Y644HS (1)
X1CRT-1 (2) X1CRT-1 (2)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

U1CRT-1 (2)
U4CABT (2)

Green

11 or
1-7/16

375

W25VT (4) W25VT (4)
W25RT (4) W25RT (4)
X25RT (4) X25RT (4)

U25RT (2)
U2CABT (2)

Pink

12 or
1-7/16

348

W26VT (4) W26VT (4)
W26RT (4) W26RT (4)
X26RT (4) X26RT (4)

U26RT (2)

Black

13 1-9/16


W27RT (4) W27VT (4)
W27VT (4) W27RT (4)
X27RT (6) X27RT (6)

U27RT (2)

Orange

14 1-9/16


MY29-3 (2)
MY29-11 (2)
MRC840 (4)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

• Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

T

T

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

Stud
Hole
Size

Tongue
Width

3/0 AWG

-

1/2


.91


-

3/8


1.02


4/0 AWG
-

250 kcmil

300 kcmil

350 kcmil

1/2


1.02


3/8


1.10


1/2


1.10


3/8


1.20


150
1/2


1.20


3/8


1.29


185

-

1/2


1.29


3/8


1.40


400 kcmil

450 kcmil

500 kcmil

-

1/2


1.40


-

1/2


1.48


3/8


1.55


240
1/2


1.55


550 kcmil

-

1/2


1.65


600 kcmil

300

3/8


1.74


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

Figure
Dimensions
(B)
(T)
(L)
3.23

1.5
 0.12
 2.96

1.69

2.99

1.62
 0.14
 2.69

1.3

3.4

1.62
 0.14
 3.11

1.73

2.99

1.62
 0.16
 2.73

1.34

3.43

1.62
 0.16
 3.17

1.77

3.42

2

.16

3.04

1.37

3.85

2

.16

3.48

1.81

3.45

2

0.18
3.1

1.41

3.89

2

0.18 3.54

1.85

3.62

2.12
 .19

3.25

1.46

4.06

2.12
 .19

3.69

1.89

4.14

2.12
 .21

3.79

1.95

3.85

2.25
 .23

3.5

1.54

4.29

2.25
 .23

3.94

1.98

4.7

2.62
 .25

4.28

2.02

4.55

2.69
 .26

4.14

1.81


45°

L

L

Fig. 1

Fig. 2

Conductor
Catalog Number
YAZ27-TC12
YAZ27-TC12-45
YAZ27-TC12-90
YAZ28-TC38
YAZ28-TC38-45
YAZ28-TC38-90
YAZ28-TC12
YAZ28-TC12-45
YAZ28-TC12-90
YAZ29-TC38
YAZ29-TC38-45
YAZ29-TC38-90
YAZ29-TC12
YAZ29-TC12-45
YAZ29-TC12-90
YAZ30-TC38
YAZ30-TC38-45
YAZ30-TC38-90
YAZ30-TC12
YAZ30-TC12-45
YAZ30-TC12-90
YAZ31-TC38
YAZ31-TC38-45
YAZ31-TC38-90
YAZ31-TC12
YAZ31-TC12-45
YAZ31-TC12-90
YAZ32-TC38
YAZ32-TC38-45
YAZ32-TC38-90
YAZ32-TC12
YAZ32-TC12-45
YAZ32-TC12-90
YAZ33-TC12
YAZ33-TC12-45
YAZ33-TC12-90
YAZ34-TC38
YAZ34-TC38-45
YAZ34-TC38-90
YAZ34-TC12
YAZ34-TC12-45
YAZ34-TC12-90
YAZ35-TC12
YAZ35-TC12-45
YAZ35-TC12-90
YAZ36-TC38
YAZ36-TC38-45
YAZ36-TC38-90

B
90°

B

Mechanical
Dieless
MD6, OUR840,
(# of crimps)
MD7-34R
W27RT (4)
MY29-3 (2) W27VT (4)
MY29-11 (2) X27RT (6)
MRC840 (4)
Y644HS (1)
W28VT (4)
Y81KFT (2)
W28RT (4)
Y81KFTMBH (2)
X28RT (6)
PAT81KFT-18V (2)

T
L

Fig. 3

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750
W27VT (4)
W27RT (4)
U27RT (2)
X27RT (6)

Wire
Color Die Strip
Code Index Length
Orange 14 1-9/16


W28VT (4)
W28RT (4)
X28RT (6)

U28RT (2)

Purple

15 1-11/16


MY29-3 (2)
MY29-11 (2)
Y644HS (1) W29VT (4)
Y81KFT (2) X29RT (8)
Y81KFTMBH (2)
PAT81KFT-18V (2)

W29VT (4)
W29RT (4)
X29RT (6)

U29RT (2)

Yellow

16 1-11/16


W30VT (4)

W30VT (4)
W30RT (4)

U30RT (4)
U28ART (4)

White

17 or
2-1/16

298

Y644HS (1)
Y81KFT (3)
W31VT (4)
Y81KFTMBH (3)
PAT81KFT-18V (3)

W31VT (4)
W31RT (4)

U31RT (4)
U29ART (4)

Red

18 or
2-1/16

324

W32VT (4)

W32VT (4)
W32RT (4)

U32RT (4)
U30ART (4)

Blue

19 or
2-3/16

470

W33VT (4)

W33VT (4)
W33RT (4)

U33RT (4)

Gray

326 2-5/16


W34VT (4)
W34RT (4)

U34RT (4)
U31ART (4)

Brown

20 or
2-5/16

299

-

-

U35RT (4)

Yellow

21 2-11/16


-

-

U36RT (4)
U32ART (4)

Green

Y644HS (1)
W34VT (4)
Y81KFT (4)
Y81KFTMBH (4)
PAT81KFT-18V (4)

▲ See tooling section of this catalog for complete tool and die
listings.
• Available undrilled. Add suffix "U" to catalog number
(example: YA25U).

22 or
472

2/4


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

C-25

BURNDY
Compression

B

ONE HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

T

Conductor
C-26

Catalog Number
YAZ36-TC12
YAZ36-TC12-45
YAZ36-TC12-90
YAZ37-TC12
YAZ37-TC12-45
YAZ37-TC12-90
YAZ38-TC12
YAZ38-TC12-45
YAZ38-TC12-90
YAZ39-TC38
YAZ39-TC38-45
YAZ39-TC38-90
YAZ39-TC12
YAZ39-TC12-45
YAZ39-TC12-90
YAZ39-NT12
YAZ39-NT12-45
YAZ39-NT12-90
YAZ40-TC12
YAZ40-TC12-45
YAZ40-TC12-90
YAZ41-TC12
YAZ41-TC12-45
YAZ41-TC12-90
YAZ44-TC38
YAZ44-TC38-45
YAZ44-TC38-90
YAZ44-TC12
YAZ44-TC12-45
YAZ44-TC12-90
YAZ45-TC12
YAZ45-TC12-45
YAZ45-TC12-90
YAZ453-TC12
YAZ453-TC12-45
YAZ453-TC12-90
YAZ46-TC12
YAZ46-TC12-45
YAZ46-TC12-90
YAZ47-TC12
YAZ47-TC12-45
YAZ47-TC12-90
YAZ48-TC12
YAZ48-TC12-45
YAZ48-TC12-90

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

Stud
Hole
Size

Tongue
Width

600 kcmil

300

1/2


1.74


650 kcmil

-

1/2


1.80


700 kcmil

-

1/2


1.84


3/8


1.91


1/2


1.91


1/2


1.63


750 kcmil

-

800 kcmil

400

1/2


1.98


850 kcmil

-

1/2


2.01


3/8


2.19


1000 kcmil

500
1/2


2.19


1250 kcmil

-

1/2


2.46


1300 kcmil

-

1/2


2.53


1/2


2.69


1/2


2.90


1/2


3.10


1500 kcmil

1750 kcmil

2000 kcmil

-

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

B
90°

B
T

45°

L

L

Fig. 1

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B)
(T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
4.80

2.69
 .26

4.39

U36RT (4)
2.06

4.95

2.81
 .27

4.51

U37RT (4)
2.09

4.97

2.81
 .27

4.51

U38RT (4)
2.09

4.82

2.88
 .27

4.34

1.87

5.07

U39RT (4)
2.88
 .27

4.59
 Y644HS (1)
P39RT (4)
2.12
 Y81KFT (4)
**
5.07
 Y81KFTMBH (4)
2.88
 .27

4.59
 PAT81KFT-18V (4)
2.12

5.14

2.94
 .30

4.71

P40RT (4)
2.16

**
5.16

2.94
 .31

4.73

2.18

5.09

3.00
 .33

4.66

2.02

P44RT (4)
5.33

**
3.00
 .33

4.91

2.27

5.63

3.19
 .38

5.24

P45RT (6)
2.38

**
5.66

3.19
 .39

5.28

2.41

5.73

3.19
 .40

5.35

P46RT (6)
2.47

**
6.07

3.44
 .42

5.65

2.55

6.14

3.44
 .46

5.79

2.65


• Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

T
L

Fig. 3

Wire
Color Die Strip
Code Index Length
Green

22 or
472

Orange 23

2/4


2-7/8


Pink

400 2-7/8


Black

24 2-15/16


Orange 25

3


Gold

26

3


White

27 3-1/16


Yellow

29

3-1/4


Orange 30 2-1/16


Green

31 3-5/16


Gray

33

3-1/2


Brown

34

3-1/2


BURNDY
Compression
ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL

DIE AND COLOR
CODE INFORMATION

BEVELED
ENTRY

INSPECTION
WINDOW

TYPES YA-L, YA-L-FX, YAV,
YAV-L-FX

CRIMP
ELECTRO-TIN
PLATED

CABLE
ACCOMMODATION

COPPER COMPRESSION
TERMINAL

C-27

B

UL Listed 90° C,
600 Volts to 35 KV ◆
B

B

90°
T

T

T
45°

L

L

L

Fig. 1

Fig. 2

Fig. 3

Conductor
Catalog Number
Fig #
AWG
YA8CL-BOX
1
YA8CL-45
2
YA8CL-90
3
YA8C-L1-BOX
1
YA8C-L1-45
2
YA8C-L1-90
3
37/24
YA8C-L2-BOX
1
YA8C-L2-45
2
#8 Weld
YA8C-L2-90
3
YA8C-L3-BOX
1
#8 AWG
YA8C-L3-45
2
YA8C-L3-90
3
YA8C-L4-BOX
1
YA8C-L4-45
2
YA8C-L4-90
3
YAV6CL-TC10-FX
1
YAV6CL-TC10-FX-45
2
YAV6CL-TC10-FX-90
3
YAV6CL-TC12-FX
1
YAV6CL-TC12-FX-45
2
YAV6CL-TC12-FX-90
3
61/24
YAV6CL-TC14-FX
1
YAV6CL-TC14-FX-45
2
#6 WELD
YAV6CL-TC14-FX-90
3
YAV6CL-TC38-FX
1
#6 AWG
YAV6CL-TC38-FX-45
2
YAV6CL-TC38-FX-90
3
YAV6CL-TC516-FX
1
YAV6CL-TC516-FX-45 2
YAV6CL-TC516-FX-90 3

***
MM2

Stud
Hole
Size

Tongue
Width

8-10

.41


1/4


.44


5/16


.52


3/8


.58


1/2


.71


8-10

.48


1/2


.75


1/4


.48


3/8


.60


5/16


.60


**
10

**
16

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** The MM2 conductor size listed is for both Class 2 and
Class 5 conductors.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

Figure
Dimensions
(B)
(T)
(L)
1.16

.44

.08

1.16

.71

1.26

.44

.08

1.24

.80

1.38

.44

.08

1.34

.92

1.51

.44

.08

1.45

1.04

1.76

.44

.08

1.67

1.28

1.30

.50

.08

1.26

.76

1.86

.50

.12

1.92

1.34

1.43

.50

.08

1.39

.88

1.61

.50

.06

1.54

1.06

1.49

.50
 0.07
 1.44

.94


Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

Y1MR (1)
Y8MRB-(1)
Y2MR (1) W8CVT (1) W8CVT (1)
MY29-11 (1) W8CRT (1) W8CRT (1)
Y81KFT (1) X8CRT (1) X8CRT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U8CRT (1)

Red

49

7/16


Y1MR (1)
Y2MR (1)
W5CVT (1) W5CVT (1)
MY29-11 (1)
W5CRT (1) W5CRT (1)
Y81KFT (1)
X5CRT (1) X5CRT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U5CRT (1)

Blue

7

1/2


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)

C-28

Catalog Number
YAV6CL-TC34-FX

Fig #
1

AWG

YAV6CL-TC34-FX-45

2

YAV6CL-TC34-FX-90

3

61/24
#6 WELD
#6 AWG

YAV4CL-TC10-FX
YAV4CL-TC10-FX-45
YAV4CL-TC10-FX-90
YAV4CL-TC12-FX
YAV4CL-TC12-FX-45
YAV4CL-TC12-FX-90
YAV4CL-TC14-FX
YAV4CL-TC14-FX-45
YAV4CL-TC14-FX-90
YAV4CL-TC38-FX
YAV4CL-TC38-FX-45
YAV4CL-TC38-FX-90
YAV4CL-TC516-FX
YAV4CL-TC516-FX-45
YAV4CL-TC516-FX-90
YAV2CL-TC10-FX
YAV2CL-TC10-FX-45
YAV2CL-TC10-FX-90
YAV2CL-TC12-FX
YAV2CL-TC12-FX-45
YAV2CL-TC12-FX-90
YAV2CL-TC14-FX
YAV2CL-TC14-FX-45
YAV2CL-TC14-FX-90
YAV2CL-TC38-FX
YAV2CL-TC38-FX-45
YAV2CL-TC38-FX-90
YAV2CL-TC516-FX
YAV2CL-TC516-FX-45
YAV2CL-TC516-FX-90
YAV1CL-TC10-FX
YAV1CL-TC10-FX-45
YAV1CL-TC10-FX-90
YAV1CL-TC12-FX
YAV1CL-TC12-FX-45
YAV1CL-TC12-FX-90
YAV1CL-TC14-FX
YAV1CL-TC14-FX-45
YAV1CL-TC14-FX-90
YAV1CL-TC38-FX
YAV1CL-TC38-FX-45
YAV1CL-TC38-FX-90
YAV1CL-TC516-FX
YAV1CL-TC516-FX-45
YAV1CL-TC516-FX-90

1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
1
1
1
1
1
1
2
3
1
2
3
1
2
3
1
2
3
3
2
3
2
3
3
1
2
3
1
2
3

***
MM2

**
16

91/24

T

Tongue
Width

Figure
Dimensions
(B)
(T)
(L)
2.30


3/4


1.05


.50


.13


10-8

.55


.50


.09


1/2


.71


.50


.07


1/4


.55


.50


.09


3/8


.58


.50


.08


5/16


.55


.50


.09


# 10

.68


.63


.10


1/2


.77


.63


0.09

1/4


.68


.63


.10


3/8


.68


.63


.10


5/16


.68


.63


.10


# 10

.75


.69


.12


1/2


.75


.69


.12


1/4


.75


.69


.12


3/8


.75


.69


.12


5/16


.75


.69


.12


#4 WELD
#4 AWG

125/24
150/24
35
#2 WELD
#2 AWG

175/24
225/24
#1 WELD
#1 AWG

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
** The 16 MM2 is for both Class 2 and Class 5 conductors.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T
45°

105/24
-

90°

T
L

L

L

Fig. 1

Fig. 2

Fig. 3

Conductor
Stud
Hole
Size

B

B

Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y2MR (1)
MY29-11 (1)
2.39
 Y644HS (1)
W5CVT (1)
Y81KFT (1)
1.78
 Y81KFTMBH (1)
PAT81KFT-18V (1)
1.32

1.30

.79

1.92

1.84

1.34

1.44

W4CVT (1)
1.43

W4CRT (1)
.92

X4CRT (1)
1.67

1.63

1.10

1.51

Y1MR (2)
1.49

Y2MR (2)
.98
 MY29-11 (1)
1.50
 Y81KFT (1)
1.46
 Y81KFTMBH (1)
.84
 PAT81KFT-18V (1)
2.12

2.03

1.40

1.62

W2CVT (1)
1.58

W2CRT (1)
.97

X2CRT (1)
1.81

1.77

1.15

1.69

1.65

1.03

1.59

1.56

.88

2.15

2.12

144

MY29-11 (1)
1.71

W1CVT (1)
Y81KFT (1)
1.69

W1CRT-1 (1)
Y81KFTMBH (1)
1.00

X1CRT-1 (1)
PAT81KFT-18V (1)
1.90

1.87

1.19

1.78

1.75

1.07


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.

Wire
Color Die Strip
Code Index Length

X5CRT (1)

U5CRT (1)

Blue

7

1/2


W4CVT (1)
W4CRT (1)
X4CRT (1)

U4CRT (1)

Gray

8

1/2


W2CVT (1)
W2CRT (1)
X2CRT (1)

U2CRT (1)

Brown

10

11/16


W1CVT (1)
W1CRT-1 (1)
X1CRT-1 (1)

U1CRT (1)

Green

11

11/16


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)

Catalog Number
Fig #
AWG
YAV25L-TC12-FX
1
YAV25L-TC12-FX-45
2
YAV25L-TC12-FX-90
3
YAV25L-TC14-FX
1
275/24
YAV25L-TC14-FX-45
2
YAV25L-TC14-FX-90
3
1/0 WELD
YAV25L-TC38-FX
1
YAV25L-TC38-FX-45
2
1/0 AWG
YAV25L-TC38-FX-90
3
YAV25L-TC516-FX
1
YAV25L-TC516-FX-45 2
YAV25L-TC516-FX-90 3
YAV26L-TC10-FX
1
YAV26L-TC10-FX-45
2
YAV26L-TC10-FX-90
3
YAV26L-TC12-FX
1
YAV26L-TC12-FX-45
2
YAV26L-TC12-FX-90
3
YAV26L-TC14-FX
1
YAV26L-TC14-FX-45
2
YAV26L-TC14-FX-90
3
325/24
YAV26L-TC34-FX
1
YAV26L-TC34-FX-45
2 2/0 WELD
YAV26L-TC34-FX-90
3
YAV26L-TC38-FX
1
2/0 AWG
YAV26L-TC38-FX-45
2
YAV26L-TC38-FX-90
3
YAV26L-TC516-FX
1
YAV26L-TC516-FX-45 2
YAV26L-TC516-FX-90 3
YAV26L-TC58-FX
1
YAV26L-TC58-FX-45
1
YAV26L-TC58-FX-90
1
YAV27L-TC10-FX
1
YAV27L-TC10-FX-45
2
YAV27L-TC10-FX-90
3
YAV27L-TC12-FX
1
YAV27L-TC12-FX-45
2
YAV27L-TC12-FX-90
3
450/24
YAV27L-TC14-FX
1
YAV27L-TC14-FX-45
2 3/0 WELD
YAV27L-TC14-FX-90
3
YAV27L-TC38-FX
1
3/0 AWG
YAV27L-TC38-FX-45
2
YAV27L-TC38-FX-90
3
YAV27L-TC516-FX
1
YAV27L-TC516-FX-45 2
YAV27L-TC516-FX-90 3

95

Stud
Hole
Size

Tongue
Width

1/2


.83


1/4


.83


3/8


.83


5/16


.83


# 10

.93


1/2


.93


1/4


.93


3/4


1.10


3/8


.93


5/16


.93


5/8


.93


# 10

1.03


1/2


1.03


1/4


1.03


3/8


1.03


5/16


1.03


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T
45°

50

70

90°
T

T
L

L

L

Fig. 1

Fig. 2

Fig. 3

Conductor
***
MM2

B

B

Figure
Dimensions
(B)
(T)
(L)
2.19

.69

.12

2.15

1.47

1.75

.69

.12

1.71

1.03

1.94

.69

.12

1.90

1.22

1.81

.69

.12

1.77

1.09

1.80

.81

.13

1.73

.94

2.36

.81

.13

2.29

1.51

1.92

.81

.13

1.85

1.07

2.89

.81

.11

2.75

1.93

2.11

.81

.13

2.04

1.26

1.98

.81

.13

1.92

1.13

2.61

.81

.13

2.54

1.76

2.03

1.00
 .14

1.91

.98

2.59

1.00
 .14

2.47

1.54

2.15

1.00
 .14

2.04

1.10

2.34

1.00
 .14

2.22

1.29

2.21

1.00
 .14

2.10

1.17


Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

MY29-11 (1) W25VT (2) W25VT (2)
Y81KFT (1) W25RT (2) W25RT (2)
Y81KFTMBH (1) X25RT (2) X25RT (2)
PAT81KFT-18V (1)

Wire
Color Die Strip
Code Index Length

U25RT (1)

Pink

12

11/16


W26VT (2) W26VT (2)
W26RT (2) W26RT (2)
X26RT (2) X26RT (2)

U26RT (1)

Black

13

13/16


W27VT (2) W27VT (2)
W27RT (2) W27RT (2)
X27RT (3) X27RT (3)

U27RT (1)

Orange 14

MY29-11 (1)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

1


C-29

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)

C-30

Catalog Number
Fig #
YAV28L-TC12-FX
1
YAV28L-TC12-FX-45
2
YAV28L-TC12-FX-90
3
YAV28L-TC14-FX
1
YAV28L-TC14-FX-45
2
YAV28L-TC14-FX-90
3
YAV28L-TC34-FX
1
YAV28L-TC34-FX-45
2
YAV28L-TC34-FX-90
3
YAV28L-TC38-FX
1
YAV28L-TC38-FX-45
2
YAV28L-TC38-FX-90
3
YAV28L-TC516-FX
2
YAV28L-TC516-FX-45 2
YAV28L-TC516-FX-90 3
YAV28L-TC58-FX
1
YAV28L-TC58-FX-45
2
YAV28L-TC58-FX-90
3
YAV29L-TC12-FX
1
YAV29L-TC12-FX-45
2
YAV29L-TC12-FX-90
3
YAV29L-TC14-FX
1
YAV29L-TC14-FX-45
2
YAV29L-TC14-FX-90
3
YAV29L-TC34-FX
1
YAV29L-TC34-FX-45
2
YAV29L-TC34-FX-90
3
YAV29L-TC38-FX
1
YAV29L-TC38-FX-45
2
YAV29L-TC38-FX-90
3
YAV29L-TC516-FX
2
YAV29L-TC516-FX-45 2
YAV29L-TC516-FX-90 3
YAV29L-TC58-FX
1
YAV29L-TC58-FX-45
2
YAV29L-TC58-FX-90
3
YA30L-TC516-FX
1
YA30L-TC516-FX-45
2
YA30L-TC516-FX-90
3
YA30L-TC38-FX
1
YA30L-TC38-FX-45
2
YA30L-TC38-FX-90
3
YA30L-TC12-FX
1
YA30L-TC12-FX-45
2
YA30L-TC12-FX-90
3
YA30L-TC58-FX
1
YA30L-TC58-FX-45
2
YA30L-TC58-FX-90
3

AWG

550/24
4/0 WELD

550/24

Stud
Hole
Size

Tongue
Width

1/2


1.14


1/4


1.14


3/4


1.14


3/8


1.14


5/16


1.14


5/8


1.14


1/2


1.14


1/4


1.14


3/4


1.14


3/8


1.14


5/16


1.14


4/0 WELD

5/8


1.14


5/16


1.20


3/8


1.20


1/2


1.20


5/8


1.20


250 FLEX
CLASS G
259 STR.

-

CLASS H
427 STR.

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
** The 120 MM2 referenced here is for both Class 2 and
Class 5.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T
45°

**
120

4/0 AWG

90°
T

T
L

L

L

Fig. 1

Fig. 2

Fig. 3

Conductor
***
MM2

B

B

Figure
Dimensions
(B)
(T)
(L)
2.67

1.03
 0.15
254

1.58

2.23

1.03
 .15

2.11

1.14

3.11

1.03
 .15

2.98

2.02

2.42

1.03
 .15

2.29

1.33

2.29

1.03
 .15

2.17

1.21

2.92

1.03
 .15

2.79

1.83

2.67

1.03
 .16

254

1.58

2.23

1.03
 .16

2.11

1.14

3.11

1.03
 .16

2.98

2.02

2.42

1.03
 .16

2.29

1.33

2.29

1.03
 .16

2.17

1.21

2.92

1.03
 .16

2.79

1.83

2.31

1.03
 .16

2.22

1.24

2.44

1.03
 .16

2.35

1.36

2.69

1.03
 .16

2.60

1.61

2.94

1.03
 .16

2.85

1.86


Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

MY29-11 (1)
Y644HS (1) W28VT (2) W28VT (2)
Y81KFT (1) W28RT (2) W28RT (2)
Y81KFTMBH (1) X28RT (2) X28RT (3)
PAT81KFT-18V (1)

U28RT (1)

Purple 15 1-1/16


Y644HS (1)
Y81KFT (1) W29VT (2)
Y81KFTMBH (1) X29RT (4)
PAT81KFT-18V (1)

U29RT (1)

Yellow

▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

W29VT (2)
W29RT (2)
X29RT (4)

16 1-1/16


BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG
250 FLEX
CLASS G 259 STR.
CLASS H 427 STR

***
MM2

Tongue
Width

-

3/4


1.20


1/4


1.29


5/16


1.29


3/8


1.29


1/2


.96


1/2


1.29


5/8


1.29


3/4


1.29


3/8


1.40


1/2


1.40


5/8


1.40


5/16


1.55


3/8


1.55


CLASS I, K, M

313.1 KCMIL
775/24

185

300 FLEX

373.7 KCMIL
925/24

240

350 FLEX

444.4 KCMIL
450 FLEX

-

1/2


1.55


5/8


1.55


1/2


1.74


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

L

Fig. 1

Stud
Hole
Size

150

T
45°

L

250 FLEX
637/24

90°
T

T

Conductor
Catalog Number
YA30L-TC34-FX
YA30L-TC34-FX-45
YA30L-TC34-FX-90
YA31L-TC14-FX
YA31L-TC14-FX-45
YA31L-TC14-FX-90
YA31L-TC516-FX
YA31L-TC516-FX-45
YA31L-TC516-FX-90
YA31L-TC38-FX
YA31L-TC38-FX-45
YA31L-TC38-FX-90
YA31L-NT12-FX
YA31L-NT12-FX-45
YA31L-NT12-FX-90
YA31L-TC12-FX
YA31L-TC12-FX-45
YA31L-TC12-FX-90
YA31L-TC58-FX
YA31L-TC58-FX-45
YA31L-TC58-FX-90
YA31L-TC34-FX
YA31L-TC34-FX-45
YA31L-TC34-FX-90
YA32L-TC38-FX
YA32L-TC38-FX-45
YA32L-TC38-FX-90
YA32L-TC12-FX
YA32L-TC12-FX-45
YA32L-TC12-FX-90
YA32L-TC58-FX
YA32L-TC58-FX-45
YA32L-TC58-FX-90
YA34L-TC516-FX
YA34L-TC516-FX-45
YA34L-TC516-FX-90
YA34L-TC38-FX
YA34L-TC38-FX-45
YA34L-TC38-FX-90
YA34L-TC12-FX
YA34L-TC12-FX-45
YA34L-TC12-FX-90
YA34L-TC58-FX
YA34L-TC58-FX-45
YA34L-TC58-FX-90
YA36L-TC12-FX
YA36L-TC12-FX-45
YA36L-TC12-FX-90

B

B

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B)
(T)
(L)
(# of crimps)
MD7-34R
3.12

W29VT (2)
1.03
 .16

3.04

X29RT (4)
2.05

2.31

1.06
 .18

2.23

1.19

2.37

1.06
 .18

2.30

1.27

2.50

1.06
 .18

2.42

1.40

2.75

1.06
 .18

2.67

W30VT (2)
1.65

2.75

1.06
 .18

2.67

1.65

3.00

1.06
 .18

2.92

1.90

3.19
 Y644HS (1)
1.06
 .18

3.11
 Y81KFT (1)
2.09
 Y81KFTMBH (1)
2.68
 PAT81KFT-18V (1)
1.19
 .19

2.58

1.45

2.93

1.19
 .19

2.83

W31VT (2)
1.70

3.18

1.19
 .19

3.08

1.95

2.74

1.27
 .23

2.68

1.41

2.87

1.27
 .23

2.80

1.53

W32VT (2)
3.12

1.27
 .23

3.05

1.78

3.37

1.27
 .23

3.30

2.03

3.29

1.38
 .27

3.26

1.86


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

L

Fig. 2

Fig. 3

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750
X29RT (4)
W29VT (2)
U29RT (1)
W29RT (2)

Wire
Color Die Strip
Code Index Length
Yellow

16 1-1/16


W30VT (2)
W30RT (2)

U30RT (2)

White

17

1-1/8


W31VT (2)
W31RT (2)

U31RT (2)

Red

18

1-1/4


W32VT (2)
W32RT (2)

U32RT (2)

Blue

19 1-5/16


-

U34RT (2)

Brown 20

1-3/8


C-31

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)

Catalog Number
YA36L-TC58-FX
YA36L-TC58-FX-45
YA36L-TC58-FX-90
YA38L-TC12-FX
YA38L-TC12-FX-45
YA38L-TC12-FX-90
YA38L-TC58-FX
YA38L-TC58-FX-45
YA38L-TC58-FX-90
YA38L-TC516-FX
YA38L-TC516-FX-45
YA38L-TC516-FX-90
YA38L-TC38-FX
YA38L-TC38-FX-45
YA38L-TC38-FX-90
YA40L-TC516-FX
YA40L-TC516-FX-45
YA40L-TC516-FX-90
YA40L-TC38-FX
YA40L-TC38-FX-45
YA40L-TC38-FX-90
YA40L-TC12-FX
YA40L-TC12-FX-45
YA40L-TC12-FX-90
YA40L-TC58-FX
YA40L-TC58-FX-45
YA40L-TC58-FX-90
YA44L-TC12-FX
YA44L-TC12-FX-45
YA44L-TC12-FX-90
YA44L-TC58-FX
YA44L-TC58-FX-45
YA44L-TC58-FX-90

Fig #
AWG
1
2
1100/24
3
1
2
3
1
535.3 KCMIL
2
3
1325/24
1
2
500 FLEX
3
1
2
3
1
2
3
1
2
646 KCMIL
3
1
1600/24
2
3
1
2
3
1
2
3 777.7 KCMIL
1
1925/24
2
3

T

***
MM2

Tongue
Width

-

5/8


1.74


1/2


1.84


5/8


1.84


300
5/16


1.84


3/8


1.84


5/16


1.98


3/8


1.98


400
1/2


1.98


5/8


1.98


1/2


2.19


500

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T
45°

Stud
Hole
Size

5/8


90°

T
L

L

L

Fig. 1

Fig. 2

Fig. 3

Conductor

C-32

B

B

2.19


Figure
Dimensions
(B)
(T)
(L)
3.54

1.38
 .27

3.51

2.11

3.41

1.45
 .27

3.35

1.90

3.66

1.45
 .27

3.60

2.15

3.03

1.45
 .27

2.97

1.52

3.34

1.45
 .27

3.29

1.83

3.05

1.42
 .30

3.06

1.59

3.38

1.42
 .30

3.38

1.91

3.43

1.42
 .30

3.44

1.96

3.68

1.42
 .30

3.69

2.21

3.79

1.65
 .33

3.76

2.07

4.04

1.65
 .33

4.01

2.32


Dieless
(# of crimps)

Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

-

-

U34RT (2)

Brown

20

-

-

U38XRT (2)

Pink

L99 1-7/16


-

-

U39RT (2)

Black

24 1-5/16


-

-

U44XRT (2)

Yellow L115 1-5/8


1-3/8


Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression
ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
BELLED END

DIE AND COLOR
CODE INFORMATION

BELLED END
ASSISTS FLEXIBLE
WIRE INSERTION

INSPECTION
WINDOW

TYPE YA-LB

CRIMPS

COPPER COMPRESSION
TERMINAL

ELECTRO-TIN
PLATED

FLEXIBLE CONDUCTOR
ACCOMMODATION

C-33

UL Listed 90° C,
600 Volts to 35 KV ◆

Catalog
Number
YA8C-LB
YA5C-LB
YA4C-LB
YA3C-LB
YA2C-LB
YA1C-LB
YA25-LB
YA26-LB
YA27-LB
YA28-LB
YA29-LB
YA30-LB
YA31-LB
YA32-LB
YA34-LB
YA36-LB
YA38-LB

Flexible
Conductor
Size
AWG/kcmil
8 AWG
6 AWG
5 AWG
4 AWG
3 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
262.2 kcmil
300 kcmil
313.1 kcmil
350 kcmil
373.3 kcmil
400 kcmil
444.4 kcmil
450 kcmil
500 kcmil
535.3 kcmil
550 kcmil

YA39-LB

600 kcmil

YA40-LB

650 kcmil
750 kcmil
777.7 kcmil

YA44-LB

G

49

133

259
259
259
427
427
427
-

Stranding Class (Size of Strand)
Battery
Welding
I
Cable K
Cable M
H (#24 Str.)
(#30 Str.)
(#34 Str.)
Number of Strands
41
168
420
63
266
665
84
336
836
133
105
420
1064
133
532
1323
161
665
1666
210
836
2107
266
1064
2646
259
342
1323
3325
418
1666
4256
427
532
2107
5320
637
2499
6384
427
735
2898
7851
3458
8806
427
980
1127
4522
11396
703
1372
5054
13664
703
1470
14945
703
-

LocoMotive
Cable
37/24
61/24
91/24
105/24
125/24
150/24
225/24
275/24
325/24
450/24
550/24
650/24
775/24
925/24
1100/24
1325/24
1600/24
1925/24

Bolt
Size
10

Installation
Tooling
Dieless
(# of crimps)

1/4

5/16

3/8


1/2


Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

5/8


Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18 (2)

Dimensions
C
L
.41

1.12
.44

1.73
.50

1.92
.55

1.94
.61

1.97
.68

2.02
.75

2.26
.83

2.61
.91

2.67
1.02

2.77
1.11

2.82
1.20

2.93
1.29

3.31

Wire
Die
Index
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025

1.40


3.56

1026

1-1/4


1.52


3.83

1027

1-7/16


1.69


4.31

1028

1-3/4


1.81


4.27

1029

1.89


4.27

1030

1.95


4.27

1031

2.17


4.5

1032

Strip
Length
7/16

7/8

5/16

1

1-1/16

1-1/8

1-3/16


1-15/16


BURNDY
Compression
ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED

DIE AND COLOR
CODE INFORMATION

BEVELED ENTRY

NO INSPECTION
WINDOW

TYPE YAG-L-TC-LD
LEAD PLATED

FLEXIBLE CONDUCTOR
ACCOMMODATION

B

C-34

CRIMPS

UL Listed 90° C,
600 Volts to 35KV ◆

B

B
T

T

T

90°

45°
L

L

Fig. 2

Fig. 3

L

Fig. 1

Conductor
Catalog Number
YAG18TC516LD
YAG8CLTC10LD
YAG8CLTC10LD45
YAG8CLTC10LD90
YAG8CLTC14LD
YAG8CLTC14LD45
YAG8CLTC14LD90
YAG8CLTC516LD
YAG8CLTC516LD45
YAG8CLTC516LD90
YAG8CLTC38LD
YAG8CLTC38LD45
YAG8CLTC38LD90
YAG8CLTC12LD
YAG8CLTC12LD45
YAG8CLTC12LD90
YAG6CLTC10LD
YAG6CLTC10LD45
YAG6CLTC10LD90
YAG6CLTC14LD
YAG6CLTC14LD45
YAG6CLTC14LD90
YAG6CLTC516LD
YAG6CLTC516LD45
YAG6CLTC516LD90
YAG6CLTC38LD
YAG6CLTC38LD45
YAG6CLTC38LD90
YAG6CLTC12LD
YAG6CLTC12LD45
YAG6CLTC12LD90

Fig #
AWG
1 22-18 AWG
1
2
3
1
2
3
37/24
1
2
#8 WELD
3
1
8 AWG
2
3
1
2
3
1
2
3
1
2
3
61/24
1
2
#6 WELD
3
1
#6 AWG
2
3
1
2
3

***
MM2

Stud
Hole Tongue
Size Width
5/16
 .52

# 10

.41


1/4


.44


5/16


.52


3/8


.58


1/2


.71


# 10

.41


1/4


.48


5/16


.52


3/8


.58


1/2


.75


**
10

**
16

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

Figure
Dimensions
(B)
(T)
(L)
.25

.06

1.42

1.19

.44

.08

1.20

.74

1.32

.44

.08

1.31

.86

1.38

.44

.06

1.34

.92

1.51

.44

.06

1.45

1.04

1.76

.44

.05

1.67

1.28

1.30

.50

.08

1.26

.76

1.43

.50

.08

1.39

.88

1.49

.50

.07

1.44

.94

1.61

.50

.06

1.54

1.06

1.86

.50

.12

1.92

1.34


Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

MR20 (1)

Wire
Color Die Strip
Code Index Length
–
–
1/4


MY29-11 (1)
Y2MR (1)
W8CVT (1) W8CVT (1)
Y1MR (1)
W8CRT (1) W8CRT (1)
Y81KFT (1)
X8CRT (1) X8CRT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U8CRT (1)

Red

49

7/16


Y1MR (1)
MY29-11 (1)
W5CVT (1) W5CVT (1)
Y2MR (1)
W5CRT (1) W5CRT (1)
Y81KFT (1)
X5CRT (1) X5CRT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U5CRT (1)

Blue

7

1/2


▲ See tooling section of this catalog for complete tool and die
listings.
† Alternate Tooling includes Y8MRB-1, MY29-11
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

T

Catalog Number
YAG4CLTC10LD
YAG4CLTC10LD45
YAG4CLTC10LD90
YAG4CLNT10LD
YAG4CLNT10LD45
YAG4CLNT10LD90
YAG4CLTC14LD
YAG4CLTC14LD45
YAG4CLTC14LD90
YAG4CLTC516LD
YAG4CLTC516LD45
YAG4CLTC516LD90
YAG4CLTC38LD
YAG4CLTC38LD45
YAG4CLTC38LD90
YAG4CLTC12LD
YAG4CLTC12LD45
YAG4CLTC12LD90
YAG2CLTC10LD
YAG2CLTC10LD45
YAG2CLTC10LD90
YAG2CLTC14LD
YAG2CLTC14LD45
YAG2CLTC14LD90
YAG2CLTC516LD
YAG2CLTC516LD45
YAG2CLTC516LD90
YAG2CLTC38LD
YAG2CLTC38LD45
YAG2CLTC38LD90
YAG2CLTC12LD
YAG2CLTC12LD45
YAG2CLTC12LD90
YAG1CLTC10LD
YAG1CLTC10LD45
YAG1CLTC10LD90
YAG1CLTC14LD
YAG1CLTC14LD45
YAG1CLTC14LD90
YAG1CLTC516LD
YAG1CLTC516LD45
YAG1CLTC516LD90
YAG1CLTC38LD
YAG1CLTC38LD45
YAG1CLTC38LD90
YAG1CLTC12LD
YAG1CLTC12LD45
YAG1CLTC12LD90

Fig #
AWG
1
2
3
1
2
3
1 91/24 - 105/24
2
3
#4 WELD
1
2
4 AWG
3
1
2
3
1
2
3
1
2
3
1
2
3
125/24
1
#2 WELD
2
3
1
2 AWG
2
3
1
2
3
1
2
3
1
2
3
225/24
1
2 175/24 - #1 WELD
3
1
1 AWG
2
3
1
2
3

35

45°

Fig. 1

Stud
Hole
Size

Tongue
Width

# 10

.55


# 10

.41


1/4


.55


5/16


.55


3/8


.58


1/2


.71


#10

.68


1/4


.68


5/16


.68


3/8


.68


1/2


.77


# 10

.75


1/4


.83


5/16


.75


3/8


.75


1/2


.75


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

90°

T
L

L

Conductor
***
MM2

B

B
T

Figure
Dimensions
(B)
(T)
(L)
1.36

.50

.09

1.33

.79

1.36

.50

.09

1.33

.79

1.48

.50

.09

1.46

.92

1.55

.50

.08

1.52

.98

1.67

.50

.08

1.63

1.10

1.92

.50

.07

1.84

1.34

1.52

.63

.10

1.47

.84

1.64

.63

.10

1.60

.97

1.70

.63

.10

1.66

1.03

1.83

.63

.10

1.78

1.15

2.12

.63

.10

2.03

1.40

1.61

.69

.12

1.57

.88

1.73

.69

.12

1.70

1.00

1.80

.69’’
.12

1.76

1.07

1.92

.69

.12

1.89

1.19

2.17

.69

.12

2.14

1.44


Dieless
(# of crimps)

L

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

Y1MR (2)
MY29-11 (1)
W4CVT (1) W4CVT (1)
Y2MR (2)
W4CRT (1) W4CRT (1)
Y81KFT (1)
X4CRT (1) X4CRT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U4CRT (1)

Gray

8

1/2


Y1MR (2)
MY29-11 (1)
W2CRT (1) W2CRT (1)
Y2MR (2)
W2CVT (1) W2CVT (1)
Y81KFT (1)
X2CRT (1) X2CRT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U2CRT (1)

Brown

10

11/16


MY29-11 (1)
W1CVT (1) W1CVT (1)
Y81KFT (1)
W1CRT-1 (1) W1CRT-1 (1)
Y81KFTMBH (1
) X1CRT-1 (1) X1CRT-1 (1)
PAT81KFT-18V (1)

U1CRT-1 (1)

Green

11

11/16


† Alternate Tooling includes Y8MRB-1, MY29-11
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

C-35

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

T

Catalog Number
YAG25LTC14LD
YAG25LTC14LD45
YAG25LTC14LD90
YAG25LTC516LD
YAG25LTC516LD45
YAG25LTC516LD90
YAG25LTC38LD
YAG25LTC38LD45
YAG25LTC38LD90
YAG25LTC12LD
YAG25LTC12LD45
YAG25LTC12LD90
YAG26LTC10LD
YAG26LTC10LD45
YAG26LTC10LD90
YAG26LTC14LD
YAG26LTC14LD45
YAG26LTC14LD90
YAG26LTC516LD
YAG26LTC516LD45
YAG26LTC516LD90
YAG26LTC38LD
YAG26LTC38LD45
YAG26LTC38LD90
YAG26LTC12LD
YAG26LTC12LD45
YAG26LTC12LD90
YAG26LTC58LD
YAG26LTC58LD45
YAG26LTC58LD90
YAG26LTC34LD
YAG26LTC34LD45
YAG26LTC34LD90
YAG27LTC10LD
YAG27LTC10LD45
YAG27LTC10LD90
YAG27LTC14LD
YAG27LTC14LD45
YAG27LTC14LD90
YAG27LTC516LD
YAG27LTC516LD45
YAG27LTC516LD90
YAG27LTC38LD
YAG27LTC38LD45
YAG27LTC38LD90
YAG27LTC12LD
YAG27LTC12LD45
YAG27LTC12LD90

Fig #
AWG
1
2
3
1
275/24
2
3
1/0 WELD
1
2
1/0 AWG
3
1
2
3
1
2
3
1
2
3
1
2
3
325/24
1
2 2/0 WELD
3
1
2/0 AWG
2
3
1
2
3
1
2
3
1
2
3
1
2
3
450/24
1
2 3/0 WELD
3
1
3/0 AWG
2
3
1
2
3

***
MM2

45°

Fig. 1

Stud
Hole
Size

Tongue
Width

1/4


.83


5/16


.83


50

70

95

3/8


.83


1/2


.83


# 10

.93


1/4


.93


5/16


.93


3/8


.93


1/2


.93


5/8


.93


3/4


.93


#10

1.03

1/4


1.03

5/16


1.03

3/8


1.03

1/2


1.03

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

90°

T
L

L

Conductor
C-36

B

B
T

Figure
Dimensions
(B)
(T)
(L)
1.77

.69

.12

1.73

1.03

1.84

.69

.12

1.79

1.09

1.96

.69

.12

1.92

1.22

2.21

.69

.12

2.17

1.47

1.82

.81

.13

1.75

.94

1.95

.81

.13

1.87

1.07

2.01

.81

.13

1.93

1.13

2.13

.81

.13

2.06

1.26

2.38

.81

.13

2.31

1.51

2.63

.81

.13

2.56

1.76

2.89

.81

.11

2.75

1.93

2.05

1.00
 .14

1.93

.98

2.18

1.00
 .14

2.06

1.10

2.24

1.00
 .14

2.12

1.17

2.37

1.00
 .14

2.24

1.29

2.62

1.00
 .14

2.49

1.54


Dieless
(# of crimps)

L

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

MY29-11 (1)
W25RT (2) W25RT (2)
Y81KFT (1)
W25VT (2) W25VT (2)
Y81KFTMBH (1)
X25RT (2) X25RT (2)
PAT81KFT-18V (1)

U25RT (1)

Pink

12

11/16


MY29-11 (1)
Y644HS (1) W26VT (2) W26VT (2)
Y81KFT (1) W26RT (2) W26RT (2)
Y81KFTMBH (1) X26RT (2) X26RT (2)
PAT81KFT-18V (1)

U26RT (1)

Black

13

13/16


MY29-11 (1)
W27VT (2) W27VT (2)
Y81KFT (1)
X27RT (3) X27RT (3)
Y81KFTMBH (1)
W27RT (2) W27RT (2)
PAT81KFT-18V (1)

U27RT (1)

Orange 14

† Alternate Tooling includes Y8MRB-1, MY29-11
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

1


BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

T

Catalog Number
Fig #
YAG28LTC14LD
1
YAG28LTC14LD45
2
YAG28LTC14LD90
3
YAG28LTC516LD
1
YAG28LTC516LD45
2
YAG28LTC516LD90
3
YAG28LTC516N66LD 1
YAG28LTC38LD
1
YAG28LTC38LD45
2
YAG28LTC38LD90
3
YAG28LTC12LD
1
YAG28LTC12LD45
2
YAG28LTC12LD90
3
YAG28LTC58LD
1
YAG28LTC58LD45
2
YAG28LTC58LD90
3
YAG28LTC34LD
1
YAG28LTC34LD45
2
YAG28LTC34LD90
3
YAG29LTC14LD
1
YAG29LTC14LD45
2
YAG29LTC14LD90
3
YAG29LTC516LD
1
YAG29LTC516LD45
2
YAG29LTC516LD90
3
YAG29LTC38LD
1
YAG29LTC38LD45
2
YAG29LTC38LD90
3
YAG29LTC12LD
1
YAG29LTC12LD45
2
YAG29LTC12LD90
3
YAG29LTC58LD
1
YAG29LTC58LD45
2
YAG29LTC58LD90
3
YAG29LTC34LD
1
YAG29LTC34LD45
2
YAG29LTC34LD90
3
YAG30LTC516LD
1
YAG30LTC516LD45
2
YAG30LTC516LD90
3
YAG30LTC38LD
1
YAG30LTC38LD45
2
YAG30LTC38LD90
3
YAG30LTC12LD
1
YAG30LTC12LD45
2
YAG30LTC12LD90
3

AWG

45°

Fig. 1

Stud
Hole
Size

Tongue
Width

1/4


1.14


5/16


1.14


3/8


1.14


550/24
**
4/0 WELD
120
4/0 AWG

550/24

4/0 WELD

1/2


1.14


5/8


1.14


3/4


1.14


1/4


1.14


5/16


1.14


3/8


1.14


1/2


1.14


5/8


1.14


3/4


1.14


5/16


1.20


3/8


1.20


1/2


1.20


250 FLEX
CLASS G - 259 STR.
CLASS H - 427 STR.

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
** The 120 MM2 referenced here is for both Class 2 and
Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

90°

T
L

L

Conductor
***
MM2

B

B
T

Figure
Dimensions
(B)
(T)
(L)
2.26

1.03
 .15

2.13

1.14

2.32

1.03
 .15

2.19

1.21

2.64

2.45

1.03
 .15

2.32

1.33

2.70

1.03
 .15

2.57

1.58

2.95

1.03
 .15

2.82

1.83

3.14

1.03
 .15

3.00

2.02

2.26

1.03
 .16

2.13

1.14

2.32

1.03
 .16

2.19

1.21

2.45

1.03
 .16

2.32

1.33

2.70

1.03
 .16

2.57

1.58

2.95

1.03
 .16

2.82

1.83

3.14

1.03
 .16

3.00

2.02

2.34

1.03
 .16

2.25

1.24

2.47

1.03
 .16

2.37

1.36

2.72

1.03
 .16

2.62

1.61


Dieless
(# of crimps)

L

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

MY29-11 (1)
Y644HS (1) W28VT (2) W28VT (2)
Y81KFT (1) X28RT (3) X28RT (3)
Y81KFTMBH (1) W28RT (2) W28RT (2)
PAT81KFT-18V (1)

U28RT (1)

Purple 15 1-1/16


W29VT (2)
X29RT (4)

W29VT (2)
X29RT (4)
W29RT (2)

U29RT (1)

Yellow

16 1-1/16


W29VT (2)
X29RT (4)

W29VT (2)
X29RT (4)
W29RT (2)

U29RT (1)

Yellow

16 1-1/16


Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

▲ See tooling section of this catalog for complete tool and die
listings.
† Alternate Tooling includes Y8MRB-1, MY29-11
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

C-37

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

T

Catalog Number
YAG30LTC58LD
YAG30LTC58LD45
YAG30LTC58LD90
YAG30LTC34LD
YAG30LTC34LD45
YAG30LTC34LD90
YAG31LTC14LD
YAG31LTC14LD45
YAG31LTC14LD90
YAG31LTC516LD
YAG31LTC516LD45
YAG31LTC516LD90
YAG31LTC38LD
YAG31LTC38LD45
YAG31LTC38LD90
YAG31LTC12LD
YAG31LTC12LD45
YAG31LTC12LD90
YAG31LNT12LD
YAG31LNT12LD45
YAG31LNT12LD90
YAG31LTC58LD
YAG31LTC58LD45
YAG31LTC58LD90
YAG31LTC34LD
YAG31LTC34LD45
YAG31LTC34LD90
YAG32LTC38LD
YAG32LTC38LD45
YAG32LTC38LD90
YAG32LTC12LD
YAG32LTC12LD45
YAG32LTC12LD90
YAG32LTC58LD
YAG32LTC58LD45
YAG32LTC58LD90
YAG34LTC516LD
YAG34LTC516LD45
YAG34LTC516LD90
YAG34LTC516N66LD
YAG34LNT516N66LD
YAG34LTC38LD
YAG34LTC38LD45
YAG34LTC38LD90
YAG34LTC12LD
YAG34LTC12LD45
YAG34LTC12LD90

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
1
1
2
3
1
2
3

AWG

***
MM2

250 FLEX
CLASS G - 259 STR.
CLASS H - 427 STR.

Fig. 1

Stud
Hole
Size

Tongue
Width

5/8


1.20


3/4


1.20


1/4


1.29


5/16


1.29


3/8


1.29


1/2


1.29


1/2


.96


5/8


1.29


3/4


1.29


3/8


1.40


1/2


1.40


5/8


1.40


637/259
250 FLEX

150

CLASS I, K, M

775/24-300 FLEX
185
313.1 kcmil

5/16

925/24-350 FLEX

1.55

.96


240
373.7 kcmil

3/8


1.55


1/2


1.73


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

90°

T
45°

L

Conductor
C-38

B

B
T

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B)
(T)
(L)
(# of crimps)
MD7-34R
2.97

1.03
 .16

2.87

1.86

W29VT (2)
3.16

X29RT (4)
1.03
 .16

3.06

2.05

2.35

1.06
 .18

2.26

1.19

2.41

1.06
 .18

2.32

1.27

2.53

1.06
 .18

2.45

1.40

2.78

1.06
 .18

2.70

W30VT (2)
1.65

2.78

1.06
 .18

2.70

1.65

3.03
 Y644HS (1)
1.06
 .18

2.95
 Y81KFT (1)
1.90
 Y81KFTMBH (1)
3.22
 PAT81KFT-18V (1)
1.06
 .18

3.13

2.09

2.72

1.19
 .19

2.61

1.45

2.97

1.19
 .19

2.86

W31VT (2)
1.70

3.22

1.19
 .19

3.11

1.95

2.78

2.71

1.27
 .23

1.41

3.09

1.27
 .23

3.09

2.91

W32VT (2)
1.27
 .23

2.83

1.53

3.16

1.27
 .23

3.08

1.78


† Alternate Tooling includes Y8MRB-1, MY29-11
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

L

L

Fig. 2

Fig. 3

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W29VT (2)
X29RT (4)
W29RT (2)

U29RT (1)

Yellow

16 1-1/16


W30VT (2)
W30RT (2)

U30RT (2)

White

17

1-1/8


W31VT (2)
W31RT (2)

U31RT (2)

Red

18

1-1/4


W32VT (2)
W32RT (2)

U32RT (2)

Blue

19 1-5/16


BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

T

Catalog Number
YAG34LTC58LD
YAG34LTC58LD45
YAG34LTC58LD90
YAG36LTC12LD
YAG36LTC12LD45
YAG36LTC12LD90
YAG36LTC58LD
YAG36LTC58LD45
YAG36LTC58LD90
YAG38LTC516LD
YAG38LTC516LD45
YAG38LTC516LD90
YAG38LTC38LD
YAG38LTC38LD45
YAG38LTC38LD90
YAG38LTC12LD
YAG38LTC12LD45
YAG38LTC12LD90
YAG38LTC58LD
YAG38LTC58LD45
YAG38LTC58LD90
YAG40LTC516LD
YAG40LTC516LD45
YAG40LTC516LD90
YAG40LTC38LD
YAG40LTC38LD45
YAG40LTC38LD90
YAG40LTC12LD
YAG40LTC12LD45
YAG40LTC12LD90
YAG40LTC58LD
YAG40LTC58LD45
YAG40LTC58LD90
YAG44LTC12LD
YAG44LTC12LD45
YAG44LTC12LD90
YAG44LTC58LD
YAG44LTC58LD45
YAG44LTC58LD90

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG
925/24-350 FLEX
373.7 kcmil

1100/24-450 FLEX
444.4 kcmil

45°

1325/24
500 FLEX

Tongue
Width

5/8


1.73


1/2


1.73


1.73


5/16


1.84


3/8


1.84


300

535.3 kcmil

1600/24-646 kcmil

1/2


1.84


5/8


1.84


5/16


1.96


3/8


1.96


400
650 FLEX

1925/24
750 FLEX
777.7 kcmil

1/2


1.96


5/8


1.96


1/2


2.18


500
5/8


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and die
listings.

L

Fig. 1

Stud
Hole
Size

5/8


90°

T

L

Conductor
***
MM2

B

B
T

2.18


Figure
Dimensions
(B)
(T)
(L)
3.41

1.27
 .23

3.33

2.03

3.34

1.38
 .27

3.30

1.86

3.59

1.38
 .27

3.55

2.11

3.08

1.45
 .27

3.01

1.52

3.39

1.45
 .27

3.32

1.83

3.46

1.45
 .27

3.38

1.90

3.71

1.45
 .27

3.63

2.15

3.11

1.42
 .30

3.10

1.59

3.42

1.42
 .30

3.42

1.91

3.48

1.42
 .30

3.47

1.96

3.73

1.42
 .30

3.72

2.21

3.85

1.65
 .33

3.81

2.07

4.10

1.65
 .33

4.06

2.32


Dieless
(# of crimps)

L

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W32VT (2)

W32VT (2)
W32RT (2)

U32RT (2)

-

-

U34RT (2)

-

-

U38XRT (2)

Pink

L99 1-7/16


-

-

U39RT (2)

Black

24

-

-

U44XRT (2)

Yellow L115 1-5/8


Blue

19

1-5/16


Brown 20

1-3/8


Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

1-5/16


Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

† Alternate Tooling includes Y8MRB-1, MY29-11
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

C-39

BURNDY
Compression
ONE HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL
BELLED END

BELLED END
ASSISTS FLEXIBLE
WIRE INSERTION

DIE AND COLOR
CODE INFORMATION

NO INSPECTION
WINDOW
CRIMPS
ELECTRO-TIN
PLATED

TYPES YA-TC-FXB,
YAV-TC-FXB
UL Listed 90° C,
600 Volts to 35 KV ◆

B

C-40

FLEXIBLE CONDUCTOR
ACCOMMODATION

B

B

90°
T

T

45°
L

L

Fig. 1

Fig. 2

Conductor
Catalog Number
YA8C-TC10-FXB

Fig #

AWG

***
MM2

1

1

YAV6C-TC10-FXB

1

Tongue
Width

Figure
Dimensions
(B)
(T)
(L)

8-10
37/24 #8 WELD
8 AWG

YA8C-TC14-FXB

Stud
Hole
Size

**
10

1.64

.41


.90


.08


1/4


1.76


8-10

YAV6C-TC14-FXB

1

YAV5C-TC14-FXB

1

YAV4C-TC10-FXB

1

YAV4C-TC14-FXB

1

YAV4C-TC516-FXB

1

YAV2C-TC10-FXB

1

61/24 #6 WELD
#6 AWG
91/24 #5 STR

1

YAV1C-TC10-FXB

1

YAV1C-TC516-FXB

1

48

.

1.22


.08


1/4


#5 AWG

91/24 105/24
#4 WELD
#4 AWG

2.11


1/4


.44


1.22


.07


2.11


8-10

.55


1.22


.09


2.03


1/4


.55


1.22


.09


2.16


5/16


.63


1.22


.09


2.22


.67


1.35


.10


8-10
125/24 150/24
#2 WELD #2 AWG

YAV2C-TC516-FXB

1.90

**
16

35

2.23


5/16


2.42


8-10
175/24 225/24
#1 WELD #1AWG

2.40

.69


5/16


* Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™
** The MM2 conductor sizes referenced here are for both
Class 2 and Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

1.50


.12

2.59


Dieless
(# of crimps)

MRC840 (2)
MY29-11 (2)
Y2MR + Y1MR (2)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
MY29-11 (2)
Y2MR + Y1MR (2)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
MY29-11 (2)
Y2MR + Y1MR (2)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
MY29-11 (2)
Y2MR + Y1MR (4)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
MY29-11 (2)
Y2MR + Y1MR (4)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
MY29-11 (2)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

T
L

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W8CVT (2) W8CVT (2)

U8CRT (2)

Red

49

1


W5CVT (2) W5CVT (2)

U5CRT (2)

Blue

7

1-5/16


W5CVT (2) W5CVT (2)

U5CRT (2)

Blue

7

1-5/16


W4CVT (2) W4CVT (2)

U4CRT (2)

Gray

8

1-5/16


W2CVT (2) W2CVT (2)

U2CRT (2)

Brown

10 1-7/16


W1CVT (2) W1CVT (2)

U1CRT-1 (2)

Green

11 1-9/16


‡ P44RT for use with Y46 HYPRESS™ only.
PUADP-1 adapter not required.
▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL
BELLED END
(Continued)

Catalog Number
YAV25-TC10-FXB
YAV25-TC516-FXB
YAV25-TC38-FXB
YAV25-TC12-FXB

Fig #
AWG
1
1
275/24
1 1/0 WELD
1/0 AWG
1

50

YAV26-TC38-FXB

1

352/24 2/0 WELD
2/0 AWG

YAV26-TC12-FXB

1

450/24 3/0 WELD

T
45°
L

YAV27-TC12-FXB

1

3/0 AWG

95

YAV28-TC38-FXB

1

**
120

YAV28-TC12-FXB

1

550/24 4/0 WELD
4/0 AWG
250 FLEX

YA30-TC12-FXB

1

Class G 259 str.
Class H 427 str.
250 FLEX

YA31-TC12-FXB

1

637/24
Class I,K,M

150

YA32-TC12-FXB
YA32-TC58-FXB
YA34-TC12-FXB
YA34-TC58-FXB
YA36-TC12-FXB
YA36-TC58-FXB

1
1
1
1
1
1

313.1 kcmil

185

YA38-TC58-FXB

1

373.7 kcmil
925/24
444.4 kcmil
1100/24
535.3 kcmil
1325/24

Figure
Dimensions
(B)
(T)
(L)
2.44

2.63

1.50
 .12

2.75


1/2


3.19


3/8


2.94

.93


1.63


.13


1/2


1/2


3.37


1.10


1.64


.14


3/8


3.17

1.12


1.77


.14


1/2


240

300

3.43


3.61


1/2


1.20


2.16


.16


4.02


1/2


1.28


2.18


.18


4.08


1/2

5/8

1/2

5/8

1/2

5/8


1.38


2.32


.19


1.50


2.48


.23


1.69


2.95


.26


5/8


1.81


3.08


.27


YA40-TC58-FXB

1

646 kcmil - 1600/24

400

5/8


1.95


3.24


.30


YA44-TC58-FXB

1

777.7 kcmil - 1925/24

500

5/8


2.17


3.33


.33


YA46-TC58-FXB

1

1111 kcmil

5/8


2.69


3.58


.39


* Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™
** The 16 MM2 and 120 MM2 referenced here are for both
Class 2 and Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
‡ P44RT for use with Y46 HYPRESS™ only.
PUADP-1 adapter not required.

Dieless
(# of crimps)

MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

Y644HS (1)
Y81KFT (3)
5.53

Y81KFTMBH (3)
PAT81KFT-18V (3)
Y644HS (1)
Y81KFT (3)
5.71

Y81KFTMBH (3)
PAT81KFT-18V (3)
6.19


L

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W25VT (4)

W25VT (4)

U25RT (2)

Pink

12 1-9/16


W26VT (4)

W26VT (4)

U26RT (2)

Black

13 1-13/16


W27VT (4)

W27VT (4)

U27RT (2)

Orange

14

1-13/16


W28VT (4)

W28VT (4)

U28RT (2)

Purple

15

1-7/8


W29VT (4)

W29VT (4)

U29RT (2)

Yellow

16

2-1/4


W30VT (4)

W30VT (4)

U30RT (4)

White 17

2-1/4


W31VT (4)

U31RT (4)

Red

18

2-1/4


W32VT (4)

U32RT (4)

Blue

19 2-9/16


U34RT (4)

Brown

20 3-1/16


4.28

W31VT (4)
4.34

4.54
 Y644HS (1)
W32VT (4)
4.60
 Y81KFT (2)
5.09
 Y81KFTMBH (2)
5.15
 PAT81KFT-18V (2)
5.32


T

L

Fig. 1

Stud
Hole Tongue
Size Width
8-10
5/16

3/8

.83


70

90°

T

Conductor
***
MM2

B

B

-

-

U38XRT (4)

Pink

L99 3-3/16


-

-

U39RT (4)

Black

24 3-5/16


-

-

U44XRT (4)

Yellow L115 3-7/16


-

-

**P45RT (4)

Yellow

▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

29

3-11/16


C-41

BURNDY
Compression
ONE HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW

DIE AND COLOR
CODE INFORMATION

BEVELED
ENTRY

INSPECTION
WINDOW

CRIMP
ELECTRO-TIN
PLATED

TYPES YAZ, YAZV

CABLE
ACCOMMODATION

COPPER COMPRESSION
TERMINAL
UL Listed 90° C,
600 Volts to 35 KV ◆

B

C-42

T

T

45°

L

Fig. 1

YAZV6CTC38FX
YAZV6CTC38FX45

Fig #
AWG
1
2
3
1
37/24
2
#8 WELD
3
#8 AWG
1
2
3
1
2
3
61/24
1
#6 WELD
#6 AWG
2

YAZV6CTC38FX90

3

YAZV4CTC14FX
YAZV4CTC14FX45
YAZV4CTC14FX90
YAZV4CTC38FX
YAZV4CTC38FX45
YAZV4CTC38FX90
YAZV2CTC14FX
YAZV2CTC14FX45
YAZV2CTC14FX90
YAZV2CTC38FX
YAZV2CTC38FX45
YAZV2CTC38FX90
YAZV2CTC12FX
YAZV2CTC12FX45
YAZV2CTC12FX90

1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

YAZV1CTC14FX

1

YAZV1CTC14FX45

2

YAZV1CTC14FX90

3

91/24
105/24
#4 WELD
#4 AWG

125/24
150/24
#2 WELD
#2 AWG

***
MM2

**
10

**
16

Stud
Hole
Size

Tongue
Width

# 10

.41


1/4


.44


3/8


.58


1/4


.48


3/8


.58


1/4


.55


-

35

3/8


.58


1/4


.68


3/8


.68


1/2


.83


.
175/24

-

1/4


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

75


T

L

L

Fig. 2

Conductor
Catalog Number
YAZ8C-TC10
YAZ8C-TC10-45
YAZ8C-TC10-90
YAZ8C-TC14
YAZ8C-TC14-45
YAZ8C-TC14-90
YAZ8C-TC38
YAZ8C-TC38-45
YAZ8C-TC38-90
YAZV6CTC14FX
YAZV6CTC14FX45
YAZV6CTC14FX90

B
90°

B

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B)
(T)
(L)
(# of crimps)
MD7-34R
1.58

Y1MR (2)
.75

.08

1.47
 Y8MRB-1 (2)
.75

Y2MR (2)
1.7

MY29-3 (2) W8CVT (2)
.75

.08

1.58
 MY29-11 (2) W8CRT (2)
.87

MRC840 (2) X8CRT (2)
1.89
 Y81KFT (1)
.75

.06

1.72
 Y81KFTMBH (1)
1.05
 PAT81KFT-18V (1)
2.03

Y1MR(2)
.75

.08

1.83

Y2MR (2)
.89

MY29-3 (2)
MY29-11 (2) W5CVT (2)
2.22

MRC840 (2) W5CRT (2)
Y644HS (1) X5CRT (2)
.75

.06

1.97

Y81KFT (1)
Y81KFTMBH (1)
1.06

PAT81KFT-18V (1)
2.21

1.25
 .09

1.97

W4CVT (2)
.93

W4CRT (2)
2.39

Y1MR (4)
X4CRT (2)
1.25
 .08

2.13

Y2MR (4)
1.11
 MY29-3 (2)
2.39
 MY29-11 (2)
1.38
 .10

2.13
 MRC840 (2)
.98

Y644HS (1)
2.57
 Y81KFT (1) W2CVT (2)
1.38
 .10

2.31
 Y81KFTMBH (1) W2CRT (2)
1.16
 PAT81KFT-18V (1) X2CRT (2)
3.01

1.38
 .09

2.75

1.6

MY29-3 (2)
2.42

MY29-11 (2)
MRC840 (2) W1CRT-1 (2)
1.38
 .12

2.19
 Y644HS (1) W1CVT (2)
Y81KFT (1) X1CRT-1 (2)
Y81KFTMBH (1)
1.02

PAT81KFT-18V (1)

▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.

Fig. 3
▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W8CVT (2)
W8CRT (2)
X8CRT (2)

U8CRT (2)

Red

49

7/16


W5CVT (2)
W5CRT (2)
X5CRT (2)

U5CRT (2)

Blue

7

1-3/16


W4CVT (2)
W4CRT (2)
X4CRT (2)

U4CRT (2)

Gray

8

1-5/16


W2CVT (2)
W2CRT (2)
X2CRT (2)

U2CRT (2)

Brown

10 1-7/16


W1CRT-1 (2)
W1CVT (2)
X1CRT-1 (2)

U1CRT-1 (2)

Green

11

11/16


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

T

T

Catalog Number
YAZV1CTC516FX
YAZV1CTC516FX45
YAZV1CTC516FX90
YAZV1CTC38FX
YAZV1CTC38FX45
YAZV1CTC38FX90
YAZV25TC14FX
YAZV25TC14FX45
YAZV25TC14FX90
YAZV25TC38FX
YAZV25TC38FX45
YAZV25TC38FX90
YAZV25TC12FX
YAZV25TC12FX45
YAZV25TC12FX90
YAZV26TC14FX
YAZV26TC14FX45
YAZV26TC14FX90
YAZV26TC38FX
YAZV26TC38FX45
YAZV26TC38FX90
YAZV26TC12FX
YAZV26TC12FX45
YAZV26TC12FX90
YAZV27TC38FX
YAZV27TC38FX45
YAZV27TC38FX90
YAZV28NT38FX
YAZV28NT38FX-45
YAZV28NT38FX-90
YAZV28TC38FX
YAZV28TC38FX45
YAZV28TC38FX90
YAZV28TC12FX
YAZV28TC12FX45
YAZV28TC12FX90
YAZV29NT516FX
YAZV29NT516FX-45
YAZV29NT516FX-90
YAZ30TC38FX
YAZ30TC38FX-45
YAZ30TC38FX-90
YAZ31TC38FX
YAZ31TC38FX45
YAZ31TC38FX90
YAZ32TC38FX
YAZ32TC38FX45
YAZ32TC38FX90

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG
225/24
#1 WELD
#1 AWG

275/24
1/0 WELD
1/0 AWG

325/24
2/0 WELD
2/0 AWG

450/24
3/0 WELD
3/0 AWG

550/24
4/0 WELD
4/0 AWG

550/24
4/0 WELD
250 FLEX
CLASS G 259 STR.
CLASS H 427 STR.
262.2 FLEX
637/24
CLASS I, K, M
775/24
313.1 kcmil
300 FLEX

Stud
Hole
Size

Tongue
Width

5/16


.75


-

50

70

3/8


.75


1/4


.83


3/8


.83


1/2


.83


1/4


.93


3/8


.93


1/2


.93


3/8


1.03


3/8


.94


3/8


1.14


1/2


1.14


-

5/16


.96


-

3/8


1.20


95

**
120

150

3/8


1.28


185

3/8


1.55


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™
** The 120 MM2 referenced here is for both Class 2 and
Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

Figure
Dimensions
(B)
(T)
(L)
2.47

1.38
 .12

2.24

1.08

2.60

1.38
 .12

2.37

1.20

2.58

1.50
 .12

2.30

1.04

2.76

1.50
 .12

2.48

1.23

3.20

1.50
 .12

2.92

1.66

2.58

1.50
 .13

2.30

1.04

2.76

1.50
 .13

2.48

1.23

3.20

1.50: .13

2.92

1.66

2.80

1.50
 .14

2.52

1.25

2.96

1.62
 .14

2.67

1.30

2.96

1.62
 .14

2.67

1.30

3.18

1.62
 .14

2.89

1.52

2.87

2.00
 .16

2.60

1.21

3.42

2.00
 .16

3.05

1.37

3.45

2.00
 .18

3.10

1.41

3.62

2.12
 .19

3.25

1.46


45°

L

L

Fig. 1

Fig. 2

Conductor
***
MM2

B
90°

B

Dieless
(# of crimps)

L

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y644HS (1)
W1CRT-1 (2) W1CRT-1 (2)
Y81KFT (1)
W1CVT (2) W1CVT (2)
Y81KFTMBH (1)
X1CRT-1 (2) X1CRT-1 (2)
PAT81KFT-18V (1)

T

Wire
Color Die Strip
Code Index Length

U1CRT-1 (2)

Green

11 1-7/16


W25VT (4) W25VT (4)
W25RT (4) W25RT (4)
X25RT (4) X25RT (4)

U25RT (2)

Pink

12 1-9/16


W26VT (4) W26VT (4)
W26RT (4) W26RT (4)
X26RT (4) X26RT (4)

U26RT (2)

Black

13 1-9/16


U27RT (2)

Orange 14 1-9/16


U28RT (2)

Purple 15

U29RT (2)

Yellow

16 2-1/16


U29RT (2)

Yellow

16 2-1/16


W30VT (4)
W30RT (4)

U30RT (4)

White

17 2-1/16


W31VT (4)
W31RT (4)

U31RT (4)

Blue

19 2-3/16


MY29-11 (2)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
W27RT (4) W27RT (4)
PAT81KFT-18V (2)
W27VT (4) W27VT (4)
X27RT (4) X27RT (4)

W28VT (4) W28VT (4)
W28RT (4) W28RT (4)
X28RT (6) X28RT (6)

W29VT (4)
X29RT (8)
W29VT (4)
X29RT (8)
Y644HS (1)
Y81KFT (2)
W30VT (4)
Y81KFTMBH (2)
PAT81KFT-18V (2)
W31VT (4)

▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for “FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

W29RT (4)
W29VT (4)
X29RT (8)
W29RT (4)
W29VT (4)
X29RT (8)

1-11/16


C-43

BURNDY
Compression

B

ONE HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

T

Conductor
C-44

Catalog Number
YAZ34NT38FX
YAZ34NT38FX-45
YAZ34NT38FX-90
YAZ34TC38FX
YAZ34TC38FX45
YAZ34TC38FX90
YAZ34TC12FX
YAZ34TC12FX45
YAZ34TC12FX90
YAZ36TC38FX
YAZ36TC38FX45
YAZ36TC38FX90
YAZ38NT38FX
YAZ38NT38FX-45
YAZ38NT38FX-90
YAZ38TC38FX
YAZ38TC38FX45
YAZ38TC38FX90
YAZ38NT12FX
YAZ38NT12FX-45
YAZ38NT12FX-90
YAZ38TC12FX
YAZ38TC12FX45
YAZ38TC12FX90

Fig #
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

925/24
373.3 kcmil
350 FLEX

1100/24
444.4 kcmil
450 FLEX

1325/24
535.3 kcmil
500 FLEX

***
MM2

240

-

Stud
Hole
Size

Tongue
Width

3/8


.96


3/8


1.52


1/2


1.52


3/8


1.72


3/8


1.63


3/8


1.81


300
1/2


1.63


1/2


1.81


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
Catalog # PUADP-1 adapter is required to use “U” dies in
Y46 series tools.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

B
90°

B
T

45°

L

L

Fig. 1

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750
(B)
(T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
3.85

2.25
 .23

3.5

1.54

3.85

W32VT (4)
2.25
 .23

3.5

W32VT (4)
U32RT (4)
W32RT (4)
1.54

4.29

2.25
 .23

3.94

1.98

4.55

2.69
 .26

4.14

Y644HS(1)
U34RT (4)
1.81
 Y81KFT (2)
4.72
 Y81KFTMBH (2)
2.81
 .27

4.26
 PAT81KFT-18V (2)
1.84

4.72

2.81
 .27

4.26

1.84

U38XRT (4)
4.97

2.81
 .27

4.51

2.09

4.97

2.81
 .27

4.51

2.09


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

T
L

Fig. 3

Wire
Color Die Strip
Code Index Length

Blue

19 2-5/16


Brown

20

Pink

L99 2-7/8


2-3/4


BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL

DIE AND COLOR
CODE INFORMATION

BEVELED
ENTRY

INSPECTION
WINDOW

TYPES YAV-2TC, YA-L2L,
YA-2LN, AND YA-L-2TC

CRIMP

COPPER COMPRESSION
TERMINAL

CABLE
ACCOMMODATION

ELECTRO-TIN
PLATED

C-45

B

UL Listed 90° C,
600 Volts to 35 KV ◆
B

B
T

T

Fig. 1

T

Conductor
Catalog Number
YAV102TC10
YAV102TC10-45
YAV102TC10-90
YAV102TC14
YAV102TC14-45
YAV102TC14-90
YAV102TC14E1
YAV102TC14E2
YAV102TC38
YAV102TC38-45
YAV102TC38-90
YA8CL-2TC10
YA8CL-2TC10-45
YA8CL-2TC10-90
YA8CL-2TC10E2
YA8CL-2TC10E2-45
YA8CL-2TC10E2-90
YA8CL-2TC14
YA8CL-2TC14-45
YA8CL-2TC14-90
YA8CL-2TC14E1
YA8CL-2TC14E1-45
YA8CL-2TC14E1-90
YA8CL-2TC14E2
YA8CL-2TC14E2-45
YA8CL-2TC14E2-90
YA8CL-2TC38
YA8CL-2TC38-45
YA8CL-2TC38-90
YA8C-2LN
YA8C-2LN-45
YA8C-2LN-90

Fig
#
AWG
1
2
3
1
2 #14-10 STR
3
1 #12-10 SOL
1
1
2
3
1
2
3
1
2
3
1
2 #8 AWG
3
1 #8 WELD
2
3
37/24
1
2
#6 SOL
3
1
2
3
1
2
3

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
# 10

5/8


.38


1/4


5/8


.47


1/4

1/4


1

3/4


.47

.47


3/8


1


.56


# 10

5/8


.41


# 10

3/4


.41


1/4


5/8


.41


1/4


1


.41


1/4


3/4


.41


3/8


1


.57


6

†
10

1/2
 1-3/4
 0.83

-- Color code not assigned.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B) (T)
(L)
(# of crimps)
MD7-34R
1.72

.38
 .06
 1.70

1.33

1.84

.38
 .06
 1.81

1.45
 Y8MRB-1 (1)
.38
 .05
 2.22

.38
 .05
 1.97

2.40

.38
 .04
 2.34

2.01

1.83

.44
 .08
 1.83

1.37

1.95

.44
 .08
 1.96

1.50

1.95

Y1MR (1)
.44
 .08
 1.94

Y2MR (1)
1.49
 Y8MRB-1 (1)
2.33
 MY29-3 (1) W8CVT (1)
.44
 .08
 2.32
 MY29-11 (1) W8CRT (1)
1.87
 MRC840 (1) X8CRT (1)
2.08
 Y81KFT (1)
.44
 .08
 2.07
 Y81KFTMBH (1)
1.62
 PAT81KFT-18V (1)
2.52

.44
 .06
 2.46

2.05

3.75

.44
 .12
 3.83

3.27


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
† The MM2 conductor size referenced here is for both Class
2 and Class 5.

Fig. 3

Fig. 2

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

-

-

W8CVT (1)
W8CRT (1)
X8CRT (1)

U8CRT (1)

Wire
Color Die Strip
Code Index Length

7/16


Red

49

1/2


▲ See tooling section of this catalog for complete tool and die
listings.
◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

Fig. 1

Conductor
Fig
Catalog Number
#
1
C-46 YA6C-2L
YA6C-2L-45
2
YA6C-2L-90
3
YA6C-2LN
1
YA6C-2LN-45
2
YA6C-2LN-90
3
YA6CL-2TC10
1
YA6CL-2TC10-45
2
YA6CL-2TC10-90
3
YA6CL-2TC14
1
YA6CL-2TC14-45
2
YA6CL-2TC14-90
3
YA6CL-2TC14E
1
YA6CL-2TC14E-45
2
YA6CL-2TC14E-90
3
YA6CL-2TC14E1
1
YA6CL-2TC14E1-45
2
YA6CL-2TC14E1-90
3
YA6CL-2TC14E2
1
YA6CL-2TC14E2-45
2
YA6CL-2TC14E2-90
3
YA6CL-2TC38
1
YA6CL-2TC38-45
2
YA6CL-2TC38-90
3
YA6C-2L51
1
YA6C-2L51-45
2
YA6C-2L51-90
3
YA6CL-2TC516
1
YA6CL-2TC516-45
2
YA6CL-2TC516-90
3
YA6CL-2TC516E2
1
YA6CL-2TC516E2-45 2
YA6CL-2TC516E2-90 3
YA6C-2L52
1
YA6C-2L52-45
2
YA6C-2L52-90
3
YA5C-2L
1
YA5C-2L-45
2
YA5C-2L-90
3
YA4C-2L
1
YA4C-2L-45
2
YA4C-2L-90
3
YA4CL-2TC14
1
YA4CL-2TC14-45
2
YA4CL-2TC14-90
3
YA4CL-2TC38
1
YA4CL-2TC38-45
2
YA4CL-2TC38-90
3
YA4CL-2TC14E1
1
YA4CL-2TC14E1-45
2
YA4CL-2TC14E1-90
3

AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


6 AWG

4 AWG

5/8


.45


1/2
 1-3/4


.81


# 10

5/8


.42


1/4


5/8


.45


1/4


1/2


.45


1/4


1


.45


-

5 AWG

1/4


3/4


.44


3/8


1


.63


# 10

1/2


.42


5/16


1


.52


5/16


3/4


.52


1/4


1/2


.45


1/4


5/8


.44


1/4


5/8


.49


1/4


5/8


.49


3/8


1


.58


1/4


1


.49


-- Color code not assigned.
▲ See tooling section of this catalog for complete tool and die
listings.

B

B
T

Figure
Dimensions
(B) (T)
(L)
2.01

.08
 1.98

1.45

3.87

.12
 3.91

3.28

1.94

.09
 1.94

1.39

2.07

.08
 2.04

1.51

1.94

.08
 1.91

1.38

2.44

.08
 2.41

1.88

.54

2.19

.08
 2.16

1.63

2.63

.06
 2.56

2.06

1.79

.09
 1.78

1.23

2.51

.07
 2.45

1.94

2.26

.07
 2.20

1.69

1.88

.08
 1.85

1.32

2.28

.81
 .07
 2.15

1.44

2.30

.81
 .09
 2.21

1.48

2.36

.81
 .09
 2.27

1.54

2.96

.81
 .08
 2.82

2.09

2.74

.81
 .09
 2.65

1.91


Dieless
(# of crimps)

T

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y1MR (1)
Y2MR (1)
MY29-3 (1) W5CVT (1)
MY29-11 (1) W5CRT (1)
MRC840 (1) X5CRT (1)
Y81KFT (1) X8CART (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

Wire
Color Die Strip
Code Index Length

W5CVT (1)
W5CRT (1)
X5CRT (1)
X8CART (1)

U5CRT (1)
U8CABT (1)

Blue

7

7/8


Y1MR (2)
Y2MR (2)
MY29-3 (1)
MY29-11 (1) W4CVT (1) W4CVT (1)
MRC840 (1) W4CRT (1) W4CRT (1)
Y644HS (1) X4CRT (1) X4CRT (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U4CRT (1)
U6CABT (1)

Gray

8

7/8


◆ For applications greater than 2000 volts consult cable
manufacturer for voltage stress relief instructions.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.

** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

Fig. 1

Conductor
Catalog Number
YA4C-2LN
YA4C-2LN-45
YA4C-2LN-90
YA4CL-2TC14E2
YA4CL-2TC14E2-45
YA4CL-2TC14E2-90
YA4CL-2TC516
YA4CL-2TC516-45
YA4CL-2TC516-90
YA3CL-2TC14
YA3CL-2TC14-45
YA3CL-2TC14-90
YA3C-2L
YA3C-2L-45
YA3C-2L-90
YA3CL-2TC38
YA3CL-2TC38-45
YA3CL-2TC38-90
YA2C-2L
YA2C-2L-45
YA2C-2L-90
YA2C-2LN
YA2C-2LN-45
YA2C-2LN-90
YA2CL-2TC14
YA2CL-2TC14-45
YA2CL-2TC14-90
YA2CL-2TC14E1
YA2CL-2TC14E1-45
YA2CL-2TC14E1-90
YA2CL-2TC14E2
YA2CL-2TC14E2-45
YA2CL-2TC14E2-90
YA2CL-2TC38
YA2CL-2TC38-45
YA2CL-2TC38-90
YA2CL-2TC516
YA2CL-2TC516-45
YA2CL-2TC516-90
YA1C-2LN
YA1C-2LN-45
YA1C-2LN-90
YA1C-2L
YA1C-2L-45
YA1C-2L-90
YA1CL-2TC14
YA1CL-2TC14-45
YA1CL-2TC14-90
YA1CL-2TC14E2
YA1CL-2TC14E2-45
YA1CL-2TC14E2-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

4 AWG

3 AWG
#2 Sol.

2 AWG

***
MM2

-

25

35

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/2
 1-3/4


.83


1/4


3/4


.49


5/16


1


.52


1/4


5/8


.55


5/16


5/8


.55


3/8


1


.58


5/16


3/4


.60


1/2
 1-3/4


.83


1/4


5/8


.60


1/4


1


.60


1/4


3/4


.60


3/8


1


.60


5/16


1


.60


1/2
 1-3/4


5/16

1 AWG

7/8


.81


.68


50
1/4


5/8


.68


1/4


3/4


.68


-- Color code not assigned.
▲ See tooling section of this catalog for complete tool and die
listings.

B

B
T

Figure
Dimensions
(B) (T)
(L)
4.14

.81
 .12
 4.10

3.30

2.49

.81
 .09
 2.40

1.66

2.80

.81
 .09
 2.69

1.97

2.45

.81
 .09
 2.33

1.55

2.64

.88
 .09
 2.52

1.74

3.06

.88
 .08
 2.90

2.11

2.67

.88
 .11
 2.57

1.77

4.27

.88
 .11
 4.19

3.14

2.47

.88
 .11
 2.38

1.58

2.85

.88
 .11
 2.77

1.96

2.60

.88
 .11
 2.51

1.71

3.03

.88
 .11
 2.94

2.15

2.91

.88
 .11
 2.82

2.02

4.32

.88
 .12
 4.23

3.36

2.82

.88
 .10
 2.71

1.92

2.51

.88
 .10
 2.40

1.60

2.64

.88
 .10
 2.52

1.73


Dieless
(# of crimps)

T

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length
C-47

W4CVT (1) X4CRT (1)

U4CRT (1)

Gray

8

7/8


W3CRT (1) W3CRT (1)

U3CRT (1)

White

9

15/16


W2CVT (1) W2CVT (1)
W2CRT (1) W2CRT (1)
X2CRT (1) X2CRT (1)

U2CRT (1)

Brown

10

15/16


U1CRT-1 (1)
U4CABT (1)

Green

11

15/16


Y1MR (2)
Y2MR (2)
MY29-3 (1)
MY29-11 (1)
MRC840 (1)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

Y1MR (2)
MY29-3 (1)
MY29-11 (1) W1CVT (1) W1CVT (1)
MRC840 (1) W1CRT-1 (1) W1CRT-1 (1)
Y644HS (1) X1CRT-1 (1) X1CRT-1 (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.

** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

Fig. 1

Conductor
Catalog Number
C-48 YA1CL-2TC38
YA1CL-2TC38-45

Fig
#
1
2

YA1CL-2TC38-90

3

YA25-2L
YA25-2L-45
YA25-2L-90
YA252LN
YA252LN-45
YA252LN-90
YA25L-2TC14
YA25L-2TC14-45
YA25L-2TC14-90
YA25L-2TC14E1
YA25L-2TC14E1-45
YA25L-2TC14E1-90
YA25L-2TC14E2
YA25L-2TC14E2-45
YA25L-2TC14E2-90
YA25L-2TC38
YA25L-2TC38-45
YA25L-2TC38-90
YA26-2L
YA26-2L-45
YA26-2L-90
YA262LN
YA262LN-45
YA262LN-90
YA26L-2TC14
YA26L-2TC14-45
YA26L-2TC14-90
YA26L-2TC14E1
YA26L-2TC14E1-45
YA26L-2TC14E1-90
YA26L-2TC14E2
YA26L-2TC14E2-45
YA26L-2TC14E2-90
YA26L-2TC38
YA26L-2TC38-45
YA26L-2TC38-90
YA272LN
YA272LN-45
YA272LN-90
YA27L-2TC14E2
YA27L-2TC14E2-45
YA27L-2TC14E2-90
YA27L-2TC38
YA27L-2TC38-45
YA27L-2TC38-90

1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2
-

1/0 AWG

2/0 AWG

3/0 AWG

Stud Stud
Hole Hole Tongue
Size Spacing Width
3/8


1

.68


5/16


7/8


.75


1/2
 1-3/4


.83


1/4


5/8


.75


1/
4

1

.75


1/4


3/4


.75


3/8


1

.75


5/16


7/8


.83


-

1/2
 1-3/4


.83


1/4


.83


5/8


70

-

1/4


1

.83


1/4


3/4


.83


3/8


1

.83


1/2
 1-3/4


.91


1/4


3/4


.91


3/8


1

.91


-- Color code not assigned.
▲ See tooling section of this catalog for complete tool and die
listings.
◆ For applications greater than 2000 volts consult cable
manufacturer for voltage stress relief instructions.

B

B
T

Figure
Dimensions
(B) (T)
(L)
3.07

2.96

.88
 .10

2.17


Dieless
(# of crimps)

T

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W1CVT (1) X1CRT-1 (1)

Green 11

2.85

.88
 .12
 2.77

1.95

4.29

.88
 .11
 4.20

3.38

2.64

.88
 .12
 2.45

W25VT (2) W25VT (2)
1.58

W25RT (2) W25RT (2)
3.01

X25RT (2) X25RT (2)
.88
 .12
 2.91

1.95

2.66

.88
 .12
 2.58

1.70

3.10

.88
 .12
 3.02
 MY29-3 (1)
2.14
 MY29-11 (1)
2.95
 MRC840 (2)
.94
 .12
 2.84
 Y644HS (1)
1.98
 Y81KFT (1)
4.39
 Y81KFTMBH (1)
.94
 .12
 4.27
 PAT81KFT-18V (1)
3.41

2.64

.94
 .12
 2.52

W26VT (2) W26VT (2)
1.66

W26RT (2) W26RT (2)
3.01

X26RT (2) X26RT (2)
.94
 .12
 2.90

2.04

2.76

.94
 .12
 2.65

1.79

3.20

.94
 .12
 3.09

2.22

4.48

1.00
 .13
 4.35

3.44

2.86

W27VT (2) W27VT (2)
1.00
 .12
 2.73

W27RT (2) W27RT (2)
1.81

X27RT (3) X27RT (3)
3.30

1.00
 .12
 3.17

2.25


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor

U1CRT (1)

15/16


U25RT (1)
U2CABT (1)

Pink

12

15/16


U26RT (1)

Black

13

1


U27RT (1)

Orange 14 1-1/16


BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

Fig. 1

Conductor
Catalog Number
YA28-2L516
YA28-2L516-45
YA28-2L516-90
YA282LN
YA282LN-45
YA282LN-90
YA28L-2TC14E1
YA28L-2TC14E1-45
YA28L-2TC14E1-90
YA28L-2TC14E2
YA28L-2TC14E2-45
YA28L-2TC14E2-90
YA28L-2TC38E2
YA28L-2TC38E2-45
YA28L-2TC38E2-90
YA28L-2TC38
YA28L-2TC38-45
YA28L-2TC38-90
YA292LN
YA292LN-45
YA292LN-90
YA29L-2TC38
YA29L-2TC38-45
YA29L-2TC38-90
YA302LN
YA302LN-45
YA302LN-90
YA30L-2TC-38
YA30L-2TC-38-45
YA30L-2TC-38-90
YA312LN
YA312LN-45
YA312LN-90
YA31L-2TC12
YA31L-2TC12-45
YA31L-2TC12-90
YA31L-2TC14E2
YA31L-2TC14E2-45
YA31L-2TC14E2-90
YA31L-2TC38
YA31L-2TC38-45
YA31L-2TC38-90
YA31L-2NTC516
YA31L-2NTC516-45
YA31L-2NTC516-90
YA322LN
YA322LN-45
YA322LN-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
5/16
 1-3/4
 1.02


1/2


4/0 AWG

250 kcmil

1


1.02


1/4


3/4


1.02


3/8


3/4


1.02


3/8


1


1.02


-

1/2


1


1.11


1-3/4
 1.20


150
3/8


350 kcmil

1-3/4
 1.11


3/8


300 kcmil

1-3/4
 1.02


1/4


1/2


185

1


1.20


1/2


1-3/4
 1.29


1/2


1-1/4


1.29

1/4


3/4


1.29


3/8


1


1.29


5/16
 1-3/4
 1.29


400 kcmil

1/2


-- Color code not assigned.
▲ See tooling section of this catalog for complete tool and die
listings.
◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.

B

B
T

1-3/4
 1.38


Figure
Dimensions
(B) (T)
(L)
3.84

.88
 .14
 3.77

2.92

4.41

.88
 .14
 4.34

3.49

3.03

.88
 .14
 2.96

2.11

2.78

.88
 .14
 2.71

1.86

2.97

.88
 .14
 2.90

2.05

3.22

.88
 .14
 3.15

2.30

4.62

1.06
 .16
 4.52

3.52

3.45

1.06’ .16
 3.33

2.34

4.63

1.03
 .16
 4.55

3.56

3.45

1.03
 .16
 3.36

2.37

4.70

1.06
 .18
 4.62

3.60

4.01

1.06
 .18
 3.93

2.91

3.07

1.06
 .18
 2.99

1.97

3.51

1.06
 .18
 3.43

2.41

4.13

1.06
 .18
 4.06

3.03

4.88

1.19
 .19
 4.78

3.64


Dieless
(# of crimps)

T

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length
C-49

MY29-3 (1)
MY29-11 (1)
MRC840 (2) W28VT (2)
Y644HS (1) W28RT (2)
Y81KFT (1) X28RT (3)
Y81KFTMBH (1)
PAT81KFT-18V (1)

W28VT (2)
W28RT (2)
X28RT (3)

U28RT (1)

Purple 15

1-1/8



MY29-3 (1)
MY29-11 (1)
W29VT (2)
Y644HS (1)
X29RT (4)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

W29VT (2)
W29RT (2)
X29RT (4)

U29RT (1)

Yellow 16

1-1/8


W30VT (2)

W30VT (2)
W30RT (2)

U30RT (2)
U28ART (2)

White

17

1


W31VT (2)

W31VT (2)
W31RT (2)

U31RT (2)
U29ART (2)

Red

18

1-1/8


W32VT (2)

W32VT (2)
W32RT (2)

U32RT (2)
U30ART (2)

Blue

19

1-1/4


Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

Catalog Number
C-50 YA32L-2TC38E5
YA32L-2TC38E5-45
YA32L-2TC38E5-90
YA32L-2TC38
YA32-2L
YA32-2L-45
YA32-2L-90
YA33-2LN
YA33-2LN-45
YA33-2LN-90
YA342LN
YA342LN-45
YA342LN-90
YA34L-2TC12
YA34L-2TC12-45
YA34L-2TC12-90
YA34L-2TC14E2
YA34L-2TC14E2-45
YA34L-2TC14E2-90
YA34L-2TC38
YA34L-2TC38-45
YA34L-2TC38-90
YA34-2L
YA34-2L-45
YA34-2L-90
YA35-2L
YA35-2L-45
YA35-2L-90
YA35-2LN
YA35-2LN-45
YA35-2LN-90
YA362LN
YA362LN45
YA362LN90
YA36L-2TC38
YA36L-2TC38-45
YA36L-2TC38-90
YA37-2L
YA37-2L-45
YA37-2L-90
YA37-2LN
YA37-2LN-45
YA37-2LN-90
YA38-2L
YA38-2L-45
YA38-2L-90
YA38-2LN
YA38-2LN-45
YA38-2LN-90

AWG

***
MM2

1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

Stud Stud
Hole Hole Tongue
Size Spacing Width
3/8
 1-1/16
 1.40


400 kcmil

450 kcmil

3/
8

1


1.38


3/8


1


1.40


1/2
 1-3/4
 1.48


1/2
 1-3/4
 1.52


1/2
 1-1/4
 1.52


500 kcmil 240

1/4


3/4


1.52


3/8


1


1.52


3/8


1


1.55


3/8
 1-1/8
 1.65

550 kcmil

-

600 kcmil 300

650 kcmil

-

700 kcmil

-

Fig. 2

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B) (T)
(L)
(# of crimps)
MD7-34R
3.75

1.19
 .19
 3.66

2.52

1.19
 .19
 3.69

W32VT (2)
3.75

1.19
 .19
 3.66

2.52

5.23

1.50
 .21
 5.10

W33VT (2)
3.70

5.06

1.27
 .23
 5.00

3.73

4.38

1.27
 .23
 4.31

3.04

3.44

1.27
 .23
 3.37

W34VT (2)
2.10

3.88

1.27
 .23
 3.81

2.54
 Y644HS (1)
3.94
 Y81KFT (1)
1.27
 .23
 3.87
 Y81KFTMBH (1)
2.59
 PAT81KFT-18V (1)
4.64

1.69
 .25
 3.95

2.60

-

1/2
 1-3/4
 1.65
 1.69
 .25
 5.07

3.73

4.36

1/2
 1-3/4
 1.74
 1.38
 .27
 5.21

3.81

4.23

3/8

1

1.73
 1.38
 .27
 4.21

2.81

4.40

3/8
 1-1/8
 1.80
 1.39
 .27
 4.37

2.96

5.27

1/2
 1-3/4
 1.80
 1.39
 .27
 5.25

3.84

4.48

3/8
 1-1/8
 1.84
 1.45
 .27
 4.42

3.23

5.35

1/2
 1-3/4
 1.81
 1.45
 .27
 5.29

3.84


-- Color code not assigned.
▲ See tooling section of this catalog for complete tool and die
listings.
◆ For applications greater than 2000 volts consult cable
manufacturer for voltage stress relief instructions.

T

Fig. 1

Conductor
Fig
#
1
2
3

B

B
T

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

Fig. 3

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W32VT (2)
W32RT (2)

U32RT (2)
U30ART (2)

Blue

W33VT (2)
W33RT (2)

U33RT (2)

Gray 326 1-9/16


W34VT (2)
W34RT (2)

U34RT (2)
U31ART (2)

Brown

20 1-7/16


-

U35RT (2)

Yellow

21

1-3/4


-

-

U36RT (2)
U32ART (2)

Green

22

1-3/4


-

-

U37RT (2)

Orange 23

1-15/16


-

-

U38RT (2)

Pink

19

1-1/4


400 1-15/16


BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
(Continued)

T

Catalog Number
YA38L-2TC12
YA38L-2TC12-45
YA38L-2TC12-90
YA38L-2TC38
YA38L-2TC38-45
YA38L-2TC38-90
YA392L
YA392L-45
YA392L-90
YA392LN
YA392LN45
YA392LN-90
YA39L-2TC12E3
YA39L-2TC12E3-45
YA39L-2TC12E3-90
YA39L-2TC38
YA39L-2TC38-45
YA39L-2TC38-90
YA39L-2TC58
YA39L-2TC58-45
YA39L-2TC58-90
YA40-2L
YA40-2L-45
YA40-2L-90
YA402LN
YA402LN-45
YA402LN-90
YA40L-2TC38
YA40L-2TC38-45
YA40L-2TC38-90
YA41-2L
YA41-2L-45
YA41-2L-90
YA442LN
A442LN-45
YA442LN-90
YA44-2L
YA44-2L-45
YA44-2L-90
YA44L-2TC12
YA44L-2TC12-45
YA44L-2TC12-90

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/2
 1-1/2
 1.81


3/8


1


1.81


3/8
 1-1/8
 1.91


1/2
 1-3/4
 1.89


1/2
 1-1/2
 1.89


3/8


1


1.89


5/8
 1-1/2
 1.89


3/8
 1-1/8
 1.98


1/2
 1-3/4
 1.89


3/8


1


1.95


3/8
 1-1/8
 2.01


1/2
 1-3/4
 2.17


1/2
 1-1/4
 2.19


1/2
 1-1/4
 2.17


-- Color code not assigned.
▲ See tooling section of this catalog for complete tool and die
listings.
◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.

T

Fig. 1

Conductor
Fig
***
#
AWG
MM2
1
2
3
700 kcmil 1
2
3
1
2
3
1
2
3
1
2 750 kcmil 3
1
2
3
1
2
3
1
2
3
1
2 800 kcmil 400
3
1
2
3
1
2 850 kcmil 3
1
2
3
1
2 1000 kcmil 500
3
1
2
3

B

B
T

Figure
Dimensions
(B) (T)
(L)
4.67

1.45
 .27
 4.61

3.16

4.35

1.45
 .27
 4.30

2.84

4.48

1.42
 .27
 4.43

3.00

5.36

1.42
 .27
 5.31

3.87

4.92

1.42
 .27
 4.87

3.43

4.36

1.42
 .27
 4.31

2.87

5.17

1.42
 .27
 5.12

3.68

4.63

1.42
 .30
 4.51

3.04

5.51

1.42
 .30
 5.39

3.91

4.51

1.42
 .30
 4.38

2.91

4.97

1.88
 .31
 4.86

3.05

5.74

1.65
 .33
 5.71

4.02

5.24

1.65
 .33
 5.21

3.52

5.05

1.65
 .33
 5.02

3.33


Dieless
(# of crimps)

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

Wire
Color Die Strip
Code Index Length
C-51

-

-

U38RT (2)

Pink

400 1-15/16


-

-

U39RT (2)
P39RT (2)
**

Black

24

1-15/16


-

-

P40RT (3)
**

Orange 25

1-15/16


-

-

-

Gold

26

1-15/16


-

-

**
P44RT (3)

White

27

1-15/16


BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
STANDARD BARREL
NARROW TONGUE

DIE AND COLOR
CODE INFORMATION

BEVELED
ENTRY

INSPECTION
WINDOW

TYPES YA-L-2NT
ELECTRO-TIN
PLATED

COPPER COMPRESSION
TERMINAL

CABLE
ACCOMMODATION

UL Listed 90° C,
600 Volts to 35 KV ◆

B

C-52

CRIMP

T

Fig. 1

T

Fig. 2

Conductor
Catalog Number
YA2CL2NT14
YA2CL2NT1445
YA2CL2NT1490
YA2CL2NT14E2
YA2CL2NT14E1
YA2CL2NT14E145

Fig
#
1
2
3
1
1
2

YA2CL2NT14E190

3

YA1CL2NT14E2

1

YA25L2NT14E1

1

YA25L2NT14E145

2

YA25L2NT14E190

3

YA26L2NT14

1

AWG

#2 AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


5/8


1/4


3/4


35
1/4


1


#1 AWG

50

1/4


3/4


1/0 AWG

-

1/4


1


70

1/4


5/8


2/0 AWG
YA26L2NT14E1

1

YA31L2NT38
YA34L2NT38
YA39L2NT38
YA39L2NT3845
YA39L2NT3890

1
1
1
2
3

B

B
T

-

1/4


1


350 kcmil 185
500 kcmil 240

3/8

3/8


1

1


750 kcmil

3/8


1


-

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B) (T)
(L)
(# of crimps)
MD7-34R
2.47
 MRC840 (1)
.48
 .88
 .11
 2.38
 MY29-3 (1)
1.58
 MY29-11 (1)
.48
 .88
 .11
 2.60

Y2MR (2)
2.84
 Y644HS (1) W2CVT (1)
2.76

Y1MR (2)
.48
 .88
 .11

Y81KFT (1)
1.96
 Y81KFTMBH (1)
PAT81KFT-18V (1)
MRC840 (1)
MY29-3 (1)
MY29-11 (1)
Y1MR (2)
.50
 .88
 .10
 2.68

W1CVT (1)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
MRC840 (2)
3.28

MY29-3 (1)
MY29-11 (1)
.48
 .88
 .12
 2.83
 Y644HS (1) W25VT (2)
Y81KFT (1)
Y81KFTMBH (1)
1.95

PAT81KFT-18V (1)
MRC840 (2)
.48
 .94
 .12
 2.66
 MY29-3 (1)
MY29-11 (1)
Y644HS (1) W26VT (2)
Y81KFT (1)
.48
 .94
 .12
 3.03
 Y81KFTMBH (1)
PAT81KFT-18V (1)
.96
 1.06
 .18
 3.51

W31VT (4)
Y644HS (1)
.96
 1.27
 .23
 3.65

W34VT (4)
Y81KFT (2)
4.34

Y81KFTMBH (2)
1.63
 1.42
 .27
 4.31

PAT81KFT-18V (2)
2.87


Fig. 3

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W2CVT (1)

U2CRT (1)

Brown

10

15/16


W1CRT (1)

U1CRT (1)

Green

11

15/16


W25VT (1)

U25RT (1)

Pink

12

15/16


W26VT (1)
X26RT (1)

U26RT (1)

Black

13

1


W31VT (4)
W34VT (4)

U31RT (2)
U34RT (2)

Red
Brown

18 1-1/8

20 1-7/16


-

U39RT (2)

Black

24

1-1/2


BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL

DIE AND COLOR
CODE INFORMATION

BEVELED
ENTRY

NO INSPECTION
WINDOW

TYPES YA-2N, YA-2TC,
YA-4N

CRIMP

UL Listed 90° C,
600 Volts to 35 KV ◆

ELECTRO-TIN
PLATED

CABLE
ACCOMMODATION

B

C-53

B

B
T

90°

T

T
45°

L

Fig. 1
Conductor
Catalog Number
YA8C2TC14
YA8C2TC14-45
YA8C2TC14-90
YA8C2TC14E2
YA8C2TC14E2-45
YA8C2TC14E2-90
YA8C2TC38
YA8C2TC38-45
YA8C2TC38-90
YA6C2N
YA6C2N-45
YA6C2N-90
YA6C2TC14
YA6C2TC14-45
YA6C2TC14-90
YA6C2TC14E1
YA6C2TC14E1-45
YA6C2TC14E1-90
YA6C2TC14E2
YA6C2TC14E2-45
YA6C2TC14E2-90
YA6C2TC38
YA6C2TC38-45
YA6C2TC38-90
YA6C2TC38E2
YA6C2TC38E2-45
YA6C2TC38E2-90
YA6C2TC38E6
YA6C2TC38E6-45
YA6C2TC38E6-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

#8 STR.
†
#6 SOL
10
37/24

#6 AWG

-

Stud Stud
Hole Hole Tongue
Size Spacing Width
.40

1/4
 5/8
 .40

.41

.41

1/4
 3/4
 .41

.41

.73

3/8

1

.73

.73

.81

1/2
 1-3/4
 .81

.81

.45

1/4
 5/8
 .45

.45

.45

1/4

1

.45

.45

.45

1/4
 3/4
 .45

.45

.63

3/8

1

.63

.63

.63

3/8
 3/4
 .63

.63

.63

3/8
 7/8
 .63

.63


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

Figure
Dimensions
(B) (T)
(L)
2.33

.81
 .08
 2.20

1.49

2.45

.81
 .08
 2.33

1.62

2.89

.81
 .06
 2.72

2.05

4.40

1.12
 .12
 4.29

3.28

2.65

1.12
 .08
 2.45

1.51

3.03

1.12
 .08
 2.83

1.88

2.78

1.12
 .08
 2.58

1.63

3.22

1.12
 .06
 2.97

2.06

2.97

1.12
 .06
 2.72

1.81

3.09

1.12
 .06
 2.85

1.94


Dieless
(# of crimps)

L

L

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y2MR (2)
Y8MRB-1 (2)
MY29-3 (2)
W8CVT (2)
MY29-11 (2)
W8CRT (2)
MRC840 (2)
X8CRT (2)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

Y1MR (2)
Y2MR (2)
MY29-3 (2)
MY29-11 (2)
MRC840 (2)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

Wire
Color Die Strip
Code Index Length

W8CVT (2)
W8CRT (2)
X8CRT (2)

U8CRT (1)

Red

49

1


W5CVT (2) W5CVT (2)
W5CRT (2) W5CRT (2)
X5CRT (2) X5CRT (2)
X8CART (2) X8CART (2)

U5CRT (2)
U8CABT (2)

Blue

7

1-3/16


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
† The MM2 conductor size listed here is for Class 2 and
Class 5 conductor.

" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL
(Continued)

T

Catalog Number
C-54 YA5C2N

AWG

***
MM2

T

2

YA5C2N-90

3

YA4C2N
YA4C2N-45
YA4C2N-90
YA4C2TC14
YA4C2TC14-45
YA4C2TC14-90
YA4C2TC14E2
YA4C2TC14E2-45
YA4C2TC14E2-90
YA4C2TC38
YA4C2TC38-45
YA4C2TC38-90
YA3C2N
YA3C2N-45
YA3C2N-90
YA3C2TC14
YA3C2TC14-45
YA3C2TC14-90
YA3C2TC14E2
YA3C2TC14E2-45
YA3C2TC14E2-90
YA3C2TC38
YA3C2TC38-45
YA3C2TC38-90
YA3C2TC38E2
YA3C2TC38E2-45
YA3C2TC38E2-90
YA2C2N
YA2C2N-45
YA2C2N-90
YA2C2TC14
YA2C2TC14-45
YA2C2TC14-90
YA2C2TC14E2
YA2C2TC14E2-45
YA2C2TC14E2-90
YA2C2TC38E2
YA2C2TC38E2-45
YA2C2TC38E2-90
YA2C2TC516E2
YA2C2TC516E2-45
YA2C2TC516E2-90
YA2C2NTC38
YA2C2NTC38-45
YA2C2NTC38-90

1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

5 AWG

4 AWG

-

Fig. 1

Stud Stud
Hole Hole Tongue
Size Spacing Width

Figure
Dimensions
(B) (T)
(L)

1/2


1-3/4


.83


1.12


1/2


1-3/4


.81


1.12


1/4


5/8


.50


1.12


1/4


3/4


.50


1.12


3/8


1


.
.56


1.12


1/2


1-3/4


.81


1.25


1/4


5/8


.55


1.25


1/4


3/4


.55


1.25


3/8


1


.58


1.25


3/8


3/4


.58


1.25


1/2


1-3/4


.81


1.25


1/4


5/8


.60


1.25


1/4


3/4


.60


1.25


#3 STR
# 3 AWG

25

#2 SOL

#2 AWG

35
3/8


3/4


.60


1.25


5/16


3/4


.60


1.25


3/8


1-3/4


.60


1.25


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.

T
45°

1

YA5C2N-45

90°

L

Conductor
Fig
#

B

B

Dieless
(# of crimps)

L

L

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

MY29-3 (2)
4.43

MY29-1 (2)
MRC840 (2) W5CRT (2)
.12
 4.31

Y644HS (1) W5CVT (2)
Y81KFT (1) X5CRT (2)
Y81KFTMBH (1)
3.28

PAT81KFT-18V (1)
4.45

.12
 4.32

3.30

2.70

.09
 2.51

W4CVT (2)
1.54

W4CRT (2)
2.83

X4CRT (2)
.09
 2.64

1.66

3.26

Y1MR (4)
.08
 3.03

Y2MR (4)
2.09

MY29-3 (2)
4.62
 MY29-11 (2)
.12
 4.44
 MRC840 (2)
3.32

Y644HS (1)
2.87

Y81KFT (1)
.09
 2.62
 Y81KFTMBH (1)
1.55
 PAT81KFT-18V (1)
2.99

.09
 2.75

W3CRT (2)
1.68

3.43

.08
 3.16

2.11

3.18

.08
 2.91

1.86

4.64

.12
 4.46

3.34

2.86

.11
 2.66

Y1MR (4)
1.58

Y2MR (4)
2.98

MY29-3 (2)
.11
 2.78

W2CVT (2)
MY29-11 (2)
1.71

W2CRT (2)
MRC840 (2)
3.17

X2CRT (2)
Y644HS (1)
.11
 2.97

Y81KFT (2)
1.90

Y81KFTMBH (2)
3.05

PAT81KFT-18V (2)
.11
 2.84

1.77

4.17

.11
 3.97

2.90


** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

Wire
Color Die Strip
Code Index Length

X5CRT (2)
X5CVT (2)
W5CRT (2)

U5CRT (2)

Blue

7

1-3/16


W4CVT (2)
W4CRT (2)
X4CRT (2)

U4CRT (2)
U6CABT (2)

Gray

8

1-3/16


W3CRT (2)

U3CRT (2)

White

9

1-5/16


W2CVT (2)
W2CRT (2)
X2CRT (2)

U2CRT (2)

Brown 10

1-5/16


" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL
(Continued)

Catalog Number
YA2C2TC38
YA2C2TC38-45
YA2C2TC38-90
YA2C2TC38E6
YA2C2TC38E6-45
YA2C2TC38E6-90
YA2C2TC516E2
YA2C2TC516E2-45
YA2C2TC516E2-90
YA1C2N
YA1C2N-45
YA1C2N-90
YA1C2TC14
YA1C2TC14-45
YA1C2TC14-90
YA1C2TC14E2
YA1C2TC14E2-45
YA1C2TC14E2-90
YA1C2TC38
YA1C2TC38-45
YA1C2TC38-90
YA252N
YA252N-45
YA252N-90
YA252TC14
YA252TC14-45
YA252TC14-90
YA252TC14E2
YA252TC14E2-45
YA252TC14E2-90
YA252TC38
YA252TC38-45
YA252TC38-90
YA252TC516
YA252TC516-45
YA252TC516-90
YA252NTC38
YA252NTC38-45
YA252NTC38-90
YA262N
YA262N-45
YA262N-90
YA262TC14
YA262TC14-45
YA262TC14-90
YA262TC14E2
YA262TC14E2-45
YA262TC14E2-90

AWG

#2 AWG

***
MM2

35

1 AWG

1/0 AWG

2/0 AWG

45°

Fig. 1

3/8


1


.60


3/8


7/8


.60


5/16


3/4


.60


1/2


1-3/4


.81


5/8


.68


50
1/4


3/4


.75


3/8


1


.68


1/2


1-3/4


.81


1/4


5/8


.75


1/4


3/4


.75


-

70

3/8


1


.75


5/16


1


.75


3/8


1-3/4


.75


1/2


1-3/4


.83


1/4


5/8


.
.83


1/4


3/4


.
.83


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T

L

Stud Stud
Hole Hole Tongue
Size Spacing Width

1/4


90°

T

Conductor
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B
T

Figure
Dimensions
(B) (T)
(L)
3.42

1.25
 .11
 3.22

2.14

3.30

1.25
 .11
 3.10

2.02

3.05

1.25
 .11
 2.84

1.77

4.82

1.38
 .12
 4.58

3.36

3.03

1.38
 .10
 2.76

1.60

3.15

1.38
 .10
 2.88

1.73

3.59

1.38
 .10
 3.32

2.16

4.81

1.38
 .11’ 4.56

3.38

3.05

1.38
 .12
 2.82

1.64

3.18

1.38
 .12
 2.94

1.76

3.62

1.38
 .12
 3.38

2.20

3.49

1.38
 .12
 3.26

2.08

4.37

1.38
 .12
 4.13

2.95

4.97

1.50
 .12
 4.69

3.41

3.22

1.50
 .12
 2.94

1.66

3.34

1.50
 .12
 3.06

1.79


Dieless
(# of crimps)

L

L

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y1MR (4)
Y2MR (4)
MY29-3 (2)
MY29-11 (2) W2CVT (2)
MRC840 (2) W2CRT (2)
Y644HS(1) X2CRT (2)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

Wire
Color Die Strip
Code Index Length
C-55

W2CVT (2)
W2CRT (2)
X2CRT (2)

U2CRT (2)

Brown 10

1-5/16


Y1MR (4)
MY29-3 (2)
MY29-11 (2)
W1CVT (2) W1CVT (2)
MRC840 (2)
W1CRT-1 (2) W1CRT-1 (2)
Y644HS (1)
X1CRT-1 (2) X1CRT-1 (2)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

U1CRT-1 (2)
U4CABT (2)

Green 11

1-1/2


MY29-3 (2)
MY29-11 (2)
MRC840 (4)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

W25VT (4)
W25RT (4)
X25RT (4)

W25VT (4)
W25RT (4)
X25RT (4)

U25RT (2)
U2CABT (2)

Pink

12

1-7/16


W26VT (4)
W26RT (4)
X26RT (4)

W26VT (4)
W26RT (4)
X26RT (4)

U26RT (2)

Black

13

1-9/16


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL
(Continued)

Catalog Number
C-56 YA262TC38
YA262TC38-45
YA262TC38-90
YA272N
YA272N-45
YA272N-90
YA272TC14E2
YA272TC14E2-45
YA272TC14E2-90
YA272TC38
YA272TC38-45
YA272TC38-90
YA282N
YA282N-45
YA282N-90
YA282TC38
YA282TC38-45
YA282TC38-90
YA282TC14E2
YA282TC14E2-45
YA282TC14E2-90
YA282NTC38
YA282NTC38-45
YA282NTC38-90
YA292N
YA292N-45
YA292N-90
YA292TC38
YA292TC38-45
YA292TC38-90
YA302TC38
YA302TC38-45
YA302TC38-90
YA302N
YA302N-45
YA302N-90
YA312N
YA312N-45
YA312N-90
YA312TC14E2
YA312TC14E2-45
YA312TC14E2-90
YA312TC38
YA312TC38-45
YA312TC38-90
YA322N
YA322N-45
YA322N-90

45°

Fig. 1

AWG

***
MM2

2/0 AWG

70

3/8


1


.83


1/2


1-3/4


.91


1/4


3/4


.91


3/8


1


.90


-

1/2


3/8

4/0 AWG

250 kcmil

300 kcmil

350 kcmil

400 kcmil

1-3/4
 1.02


1


1.02


1/4


3/4


1.02


3/8


1-3/4
 1.02


1/2


1-3/4
 1.11


3/8


1


1.10


3/8


1


1.20


150

185

-

1/2


1-3/4
 1.20


1/2


1-3/4
 1.29


1/4


3/4


1.29


3/8


1


1.29


1/2


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T

L

Stud Stud
Hole Hole Tongue
Size Spacing Width

3/0 AWG

90°

T

Conductor
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B
T

1-3/4
 1.38


Figure
Dimensions
(B) (T)
(L)
3.78

1.50
 .12
 3.50

2.22

5.01

1.50
 .13
 4.73

3.44

3.38

1.50
 .12
 3.10

1.82

3.82

1.50
 .12
 3.54

2.25

5.17

1.62
 .14
 4.88

3.49

3.99

1.62
 .14
 3.69

2.30

3.55

1.62
 .14
 3.25

1.86

4.74

1.62
 .14
 4.44

3.05

5.21

1.62
 .16
 4.94

3.52

4.02

1.62
 .16
 3.75

2.34

4.45

2.00
 .16
 4.07

2.37

5.64

2.00
 .16
 5.26

3.56

5.68

2.00
 .18
 5.31

3.60

4.05

2.00
 .18
 3.68

1.97

4.49

2.00
 .18
 4.12

2.41

5.85

2.12
 .19
 5.47

3.64


Mechanical
Dieless
MD6, OUR840,
(# of crimps)
MD7-34R
Y81KFT (1) W26VT (4)
Y81KFTMBH (1) W26RT (4)
PAT81KFT-18V (1) X26RT (4)

L

L

Fig. 2

Fig. 3

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750
W26VT (4)
W26RT (4)
U26RT (2)
X26RT (4)

Wire
Color Die Strip
Code Index Length
Black

13

1-9/16


W27VT (4)
W27RT (4)
X27RT (6)

W27VT (4)
W27RT (4)
X27RT (6)

U27RT (2)

Orange 14

1-9/16


W28VT (4)
W28RT (4)
X28RT (6)

W28VT (4)
W28RT (4)
X28RT (6)

U28RT (2)

Purple

15

1-11/16


MY29-3 (2)
MY29-11 (2)
Y644HS (1) W29VT (4)
Y81KFT (2) X29RT (8)
Y81KFTMBH (2)
PAT81KFT-18V (2)

W29VT (4)
W29RT (4)
X29RT (8)

U29RT (2)

Yellow 16

1-11/16


W30VT (4)

W30VT (4)
W30RT (4)

U30RT (4)
U28ART (4)

White

17

2


W31VT (4)
W31RT (4)

U31RT (4)
U29ART (4)

Red

18

2-1/16


W32VT (4)
W32RT (4)

U32RT (4)
U30ART (4)

Blue

19

2-3/16


MY29-3 (2)
MY29-11 (2)
MRC840 (4)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

Y644HS (1)
Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3) W31VT (4)

W32VT (4)

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL
(Continued)

Catalog Number
YA322TC38

1

YA322TC38-45
YA322TC38-90
YA332N
YA332N-45
YA332N-90
YA342N
YA342N-45
YA342N-90
YA342TC14E2
YA342TC14E2-45
YA342TC14E2-90
YA342TC38
YA342TC38-45
YA342TC38-90
YA352N
YA352N-45
YA352N-90
YA362N
YA362N-45
YA362N-90
YA362TC38
YA362TC38-45
YA362TC38-90
YA372N
YA372N-45
YA372N-90
YA382N
YA382N-45
YA382N-90
YA382TC38
YA382TC38-45
YA382TC38-90
YA392N
YA392N-45
YA392N-90
YA392NT38
YA392NT38-45
YA392NT38-90
YA392TC38
YA392TC38-45
YA392TC38-90
YA402N
YA402N-45
YA402N-90
YA412N
YA412N-45
YA412N-90

2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

45°

Fig. 1

Stud Stud
Hole Hole Tongue
Size Spacing Width

3/8


450 kcmil

-

1/2


1-3/4
 1.48
 2.12


1/2


1-3/4
 1.55
 2.25


550 kcmil

600 kcmil

-

3/4


1.55
 2.25


3/8


1


1.55
 2.25


1/2


1-3/4
 1.65
 2.63


1/2


1-3/4
 1.74

2.69


300

700 kcmil

-

1


1.74
 2.69


1/2


1-3/4
 1.80
 2.81


1/2


1-3/4
 1.84
 2.81


3/8


1/2


750 kcmil

1.38
 2.12


1/4


3/8


650 kcmil

1


Figure
Dimensions
(B) (T)
(L)

-

240

-

1


1.84
 2.81


1-3/4
 1.91
 2.88


3/8


1


1.63
 2.88


3/8


1


1.91
 2.88


800 kcmil

400

1/2


1-3/4
 1.95
 2.94


850 kcmil

-

1/2


1-3/4
 2.01
 2.94


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T

L

400 kcmil

500 kcmil

90°

T

Conductor
Fig
#

B

B
T

Dieless
(# of crimps)

L

L

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y644HS (1)
4.66

Y81KFT (3)
.19
 4.28
 Y81KFTMBH (3) W32VT (4)
2.46
 PAT81KFT-18V (3)
5.93

.21
 5.57

W33VT (4)
3.70

6.06

.23
 5.72

3.73

4.46

.23
 4.09

W34VT (4)
2.10

4.90

.23
 4.53

2.54

6.49

.25
 6.06

Y644HS (1)
3.77

Y81KFT (4)
6.59
 Y81KFTMBH (4)
6.17
 PAT81KFT-18V (4)
.27
 3.81

5.59

.26
 5.17

2.81

6.74

.27
 6.29

3.84

6.77

.27
 6.29

3.84

5.76

.27
 5.29

2.84

6.87

.27
 6.38

3.87

5.87

.27
 5.38

2.87

Y644HS (1)
5.87

Y81KFT (3)
.27
 5.38

Y81KFTMBH (3)
2.87

PAT81KFT-18V (3)
6.95
.30
 6.50

3.91

6.96

.31
 6.52

3.93


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Wire
Color Die Strip
Code Index Length
C-57

W32VT (4)
W32RT (4)

U32RT (4)
U30RT (4)

Blue

19

W33VT (4)
W33RT (4)

U33RT

Gray

2-3/16

326 2-5/16

W34VT (4)
W34RT (4)

U34RT (4)
U31ART (4)

Brown

20

2-1/2


-

U35RT (4)

Yellow

21

2-11/16


-

U36RT (4)
U32ART (4)

Green

22

2-3/4


-

U37RT (4)

Orange 23

2-7/8


-

U38RT (4)

Pink

400

2-7/8


-

U39RT (4)
P39RT (4)
**

Black

24

2-3/4


-

P40RT (4)
**

-

-

2-3/16


Orange 25

3


Gold

3


26

BURNDY
Compression

B

TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL
(Continued)

Catalog Number
C-58 YA442N
YA442N-45
YA442N-90
YA442TC38
YA442TC38-45
YA442TC38-90
YA452N
YA452N-45
YA452N-90
YA4532N
YA4532N-45
YA4532N-90
YA462N
YA462N-45
YA462N-90
YA472N
YA472N-45
YA472N-90
YA482N
YA482N-45
YA482N-90

AWG

***
MM2

Fig. 1

1-3/4
 2.17


1000 kcmil 500
3/8


1


2.19


1250 kcmil

-

1/2


1-3/4
 2.46


1300 kcmil

-

1/2


1-3/4
 2.53


1500 kcmil

-

1/2


1-3/4
 2.67


1750 kcmil

-

1/2


1-3/4
 2.90


2000 kcmil

-

1/2


1-3/4
 3.10


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T
45°

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/2


90°

T
L

Conductor
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B
T

L

L

Fig. 2

Fig. 3

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
7.14

3.00
 .33
 6.71

Y644HS (1)
4.02

Y81KFT (3)
P44RT (4)
6.14
 Y81KFTMBH (3)
**
3.00
 .33
 5.71
 PAT81KFT-18V (3)
3.02

7.44

3.19
 .38
 7.03

P45RT (6)
4.13

**
7.48

3.19
 .39
 7.07

4.16

7.55

3.19
 .40
 7.15

P46RT (6)
4.22

**
7.89

3.44
 .42
 7.45

4.30

7.98

3.44
 .46
 7.60

4.40


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Wire
Color Die Strip
Code Index Length

White

27

3-1/16


Yellow

29

3-1/4


Orange 30

3-1/4

2-1/16


Green

31

3-1/4


Gray

33

3-1/2


Brown

34

3-1/2


BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW

DIE AND COLOR
CODE INFORMATION

BEVELED
ENTRY

INSPECTION
WINDOW

CRIMP

TYPES YAZ-2N, YAZ-2TC
UL Listed 90° C,
600 Volts to 35 KV ◆

ELECTRO-TIN
PLATED

CABLE
ACCOMMODATION

B

C-59

B

B
T

90°
T

T
45°
L

Fig. 1

Catalog Number
YAZV10-2TC14
YAZV10-2TC14-45
YAZV10-2TC14-90
YAZV10-2TC14E2
YAZV10-2TC14E2-45
YAZV10-2TC14E2-90
YAZ8C-2TC10
YAZ8C-2TC10-45
YAZ8C-2TC10-90
YAZ8C-2TC10E2
YAZ8C-2TC10E2-45
YAZ8C-2TC10E2-90
YAZ8C-2TC14
YAZ8C-2TC14-45
YAZ8C-2TC14-90
YAZ8C-2TC14E2
YAZ8C-2TC14E2-45
YAZ8C-2TC14E2-90
YAZ8C-2TC14E1
YAZ8C-2TC14E1-45
YAZ8C-2TC14E1-90
YAZ8C-2TC38
YAZ8C-2TC38-45
YAZ8C-2TC38-90
YAZ6C-2N
YAZ6C-2N-45
YAZ6C-2N-90
YAZ6C-2TC10E2
YAZ6C-2TC10E2-45

Fig
***
#
AWG
MM2
1
2
3
14-10 AWG 6
1
2
3
1
2
3
1
2
3
1
#8 STR
2
†
3
#6 SOL
1
10
2
37/24
3
1
2
3
1
2
3
1
2
3
1
2
#6 AWG
-

YAZ6C-2TC10E2-90

3

1/4


5/8


.41


1/4


3/4


.41


#10

5/8


.41


#10

3/4


.41


1/4


5/8


.44


1/4


3/4


.44


1/4


1


.44


3/8


1


.58


1/2
 1-3/4

 .83


#10

▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

3/4


.42


Fig. 3

Fig. 2

Conductor
Stud Stud
Hole Hole Tongue
Size Spacing Width

L

L

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B) (T)
(L)
(# of crimps)
MD7-34R
2.16

.69
 .05
 2.03

1.45

Y8MRB-1 (2)
2.28

.69
 .05
 2.16

1.58

2.20

.75
 .08
 2.09

1.37

2.33

.75
 .08
 2.22

Y1MR (2)
1.50

Y8MRB-1 (2)
2.33

Y2MR (2)
.75
 .08
 2.20

W8CVT (2)
MY29-3 (2)
1.49

W8CRT (2)
MY29-11 (2)
2.45

X8CRT (2)
MRC840 (2)
.75
 .08
 2.33

Y81KFT (1)
1.62

Y81KFTMBH (1)
2.70

PAT81KFT-18V (1)
.75
 .08
 2.58

1.87

2.89

.75
 .06
 2.72

2.05

4.40

Y2MR (2)
1.12
 .12
 4.29

MY29-3 (2)
3.28
 MY29-11 (2)
W5CVT (2)
2.65
 MRC840 (2)
W5CRT (2)
2.48

Y644HS (1)
X5CRT (2)
Y1MR (2)
1.12
 .09

X8CART (2)
Y81KFT (1)
1.51

Y81KFTMBH (1)
PAT81KFT-18V (1)

† The MM2 conductor size referred to here is for Class 2 and
Class 5 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

-

-

-

-

3/4


W8CVT (2)
W8CRT (2)
X8CRT (2)

U8CRT (2)

Red

49

7/8


W5CVT (2)
X5CRT (2)
X5CRT (2)
X8CART (2)

U5CRT (2)
U8CABT (2)

Blue

7 or
1-1/16

374

BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW

B

B

B

90°

T

T

T
45°
L

L

L

Fig. 1

Fig. 2

Fig. 3

(Continued)
Conductor
C-60

Catalog Number
YAZ6C-2TC14
YAZ6C-2TC14-45
YAZ6C-2TC14-90
YAZ6C-2TC14E2
YAZ6C-2TC14E2-45
YAZ6C-2TC14E2-90
YAZ6C-2TC14E1
YAZ6C-2TC14E1-45
YAZ6C-2TC14E1-90
YAZ6C-2TC38E2
YAZ6C-2TC38E2-45
YAZ6C-2TC38E2-90
YAZ6C-2TC38E6
YAZ6C-2TC38E6-45
YAZ6C-2TC38E6-90
YAZ6C-2TC38
YAZ6C-2TC38-45
YAZ6C-2TC38-90
YAZ5C-2N
YAZ5C-2N-45
YAZ5C-2N-90
YAZ4C-2N
YAZ4C-2N-45
YAZ4C-2N-90
YAZ4C-2TC10-E2
YAZ4C-2TC10-E245
YAZ4C-2TC10-E290
YAZ4C-2TC14
YAZ4C-2TC14-45
YAZ4C-2TC14-90
YAZ4C-2TC14E2
YAZ4C-2TC14E2-45
YAZ4C-2TC14E2-90
YAZ4C-2TC38
YAZ4C-2TC38-45
YAZ4C-2TC38-90
YAZ3C-2N
YAZ3C-2N-45
YAZ3C-2N-90
YAZ3C-2TC14
YAZ3C-2TC14-45
YAZ3C-2TC14-90
YAZ3C-2TC14E2
YAZ3C-2TC14E2-45
YAZ3C-2TC14E2-90
YAZ3C-2TC38E2
YAZ3C-2TC38E2-45
YAZ3C-2TC38E2-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

#6 AWG

#5 AWG

#4 AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


5/8


.45


1/4


3/4


.45


1/4


1


.45


-

-

-

#3 AWG

3/8


3/4


.58


3/8


7/8


.58


3/8


1


.58


1/2


1-3/4


.83


1/2


1-3/4


.83


#10

3/4


.49


1/4


5/8


.49


1/4


3/4


.49


3/8


1


.
.58


1/2


1-3/4


.83


1/4


5/8


.55


25
#2 SOL

1/4


3/4


.55


3/8


3/4


.58


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

Figure
Dimensions
(B) (T)
(L)
2.65

1.12
 .08
 2.45

1.51

2.78

1.12
 .08
 2.58

1.63

3.03

1.12
 .08
 2.83

1.63

2.97

1.12
 .06
 2.72

1.81

3.09

1.12
 .06
 2.85

1.94

3.22

1.12
 .06
 2.97

2.06

4.43

1.12
 .12
 4.31

3.28

4.42

1.12
 .12
 4.30

3.30

2.67

1.12
 .09
 2.49

1.54

2.67

1.12
 .09
 2.49

1.54

2.80

1.12
 .09
 2.61

1.66

3.23

1.12
 .08
 3.01

2.09

4.58

1.25
 .12
 4.41

3.32

2.83

1.25
 .09
 2.59

1.55

2.95

1.25
 .09
 2.72

1.68

3.14

1.25
 .08
 2.88

1.86


Dieless
(# of crimps)

Y1MR (2)
Y2MR (2)
MY29-3 (2)
MY29-11 (2)
MRC840 (2)
Y644HS (2)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W5CVT (2) W5CVT (2)
W5CRT (2) X5CRT (2)
X5CRT (2) X5CRT (2)
X8CART (2) X8CART (2)

U5CRT (2)
U8CABT (2)

Blue

7 or
374

1-1/6


W5CRT (2)
W5CVT (2)
X5CRT (2)

W5CVT (2)
W5CRT (2)
X5CRT (2)

U5CRT (2)

Blue

7 or
374

1/16


Y1MR (4)
Y2MR (4)
MY29-3 (2)
MY29-11 (2) W4CVT (2)
MRC840 (2) W4CRT (2)
Y644HS (2) X4CRT (2)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

W4CVT (2)
W4CRT (2)
X4CRT (2)

U4CRT (2)
U6CABT (2)

Gray

8 or
1-1/16

346

Y1MR (4)
Y2MR (4)
MY29-3 (2)
MY29-11 (2)
MRC840 (2) W3CRT (2)
Y644HS (2)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2))

W3CRT (2)

U3CRT (2)

White

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).

9

1-5/16


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW

B
T
L

L

L

Fig. 1

Fig. 2

Fig. 3

Conductor
Catalog Number
YAZ3C-2TC38
YAZ3C-2TC38-45
YAZ3C-2TC38-90
YAZ2C-2N
YAZ2C-2N-45
YAZ2C-2N-90
YAZ2C-2TC10E2
YAZ2C-2TC10E2-45
YAZ2C-2TC10E2-90
YAZ2C-2TC14
YAZ2C-2TC14-45
YAZ2C-2TC14-90
YAZ2C-2TC14E2
YAZ2C-2TC14E2-45
YAZ2C-2TC14E2-90
YAZ2C-2TC14E1
YAZ2C-2TC14E1-45
YAZ2C-2TC14E1-90
YAZ2C-2TC516E2
YAZ2C-2TC516E2-45
YAZ2C-2TC516E2-90
YAZ2C-2TC38E2
YAZ2C-2TC38E2-45
YAZ2C-2TC38E2-90
YAZ2C-2TC38E6
YAZ2C-2TC38E6-45
YAZ2C-2TC38E6-90
YAZ2C-2TC38
YAZ2C-2TC38-45
YAZ2C-2TC38-90
YAZ2C-2NTC38
YAZ2C-2NTC38-45
YAZ2C-2NTC38-90
YAZ1C-2N
YAZ1C-2N-45
YAZ1C-2N-90
YAZ1C-2TC14
YAZ1C-2TC14-45
YAZ1C-2TC14-90
YAZ1C-2TC14E2
YAZ1C-2TC14E2-45
YAZ1C-2TC14E2-90
YAZ1C-2TC38
YAZ1C-2TC38-45
YAZ1C-2TC38-90
YAZ25-2N

1

YAZ25-2N-45

2

YAZ25-2N-90

3

AWG
#3 AWG
#2 SOL

#2 AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width

25

3/8


1


.58


1/2
 1-3/4


.83


#10

3/4


.60


1/4


5/8


.60


1/4


3/4


.60


1/4


1


.60


5/16


3/4


.60


3/8


3/4


.60


3/8


7/8



.60


3/8


1


.60


35

3/8
 1-3/4


.60


1/2
 1-3/4


.83


1/4

#1 AWG

90°
T

T
45°

(Continued)
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B

5/8


.67


50
1/4


3/4


.67


3/8


1


.67


Figure
Dimensions
(B) (T)
(L)
3.39

1.25
 .08
 3.13

2.11

4.60

1.25
 .12
 4.32

3.32

2.85

1.25
 .11
 2.65

1.58

2.85

1.25
 .11
 2.65

1.58

2.97

1.25
 .11
 2.77

1.71

3.22

1.25
 .11
 3.02

1.96

3.03

1.25
 .11
 2.84

1.77

3.16

1.25
 .11
 2.96

1.90

3.28

1.25
 .11
 3.09

2.02

3.41

1.25
 .11
 3.21

2.14

4.16

1.25
 .11
 3.96

2.90

4.76

1.38
 .12
 4.45

3.34

3.01

1.38
 .10
 2.75

1.60

3.13

1.38
 .10
 2.87

1.73

3.57

1.38
 .10
 3.31

2.16


Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W3CRT (2) W3CRT (2)

U3CRT (2)

White

9

U2CRT (2)

Brown

10 1-5/16


Y1MR (4)
Y2MR (4)
MY29-3 (2)
MY29-11 (2)
MRC840 (2)
Y644HS (1) W2CVT (2) W2CVT (2)
Y81KFT (2) W2CRT (2) W2CRT (2)
Y81KFTMBH (2) X2CRT (2) X2CRT (2)
PATKFT-18V (2)

1-5/16


Y1MR (4)
MY29-3 (2)
MY29-11 (2) W1CVT (2) W1CVT (2)
MRC840 (2) W1CRT-1 (2) W1CRT-1 (2)
Y644HS (1) X1CRT-1 (2) X1CRT-1 (2)
Y81KFT (2)
Y81KFTMBH (2)
PATKFT-18V (2)

U1CRT-1 (2)
U4CABT (2)

Green 11 or 1-7/16

375

MY29-3 (2)
MY29-11 (2)
MRC840 (4) W25RT (4) W25VT (4)
4.52

1.38
 .11

Y644HS (1) W25VT (4) X25RT (4)
Y81KFT (2) X25RT (4) W25RT (4)
3.38
 Y81KFTMBH (2)
PATKFT-18V (2)

U25RT (2)
U2CABT (2)

Pink

4.79


1/0 AWG

-

1/2
 1-3/4


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.

.83


** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

12 or
1-7/16

348

" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

C-61

BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

B
90°

T

C-62

Catalog Number
YAZ25-2TC14
YAZ25-2TC14-45
YAZ25-2TC14-90
YAZ25-2TC14E2
YAZ25-2TC14E2-45
YAZ25-2TC14E2-90
YAZ25-2TC14E1
YAZ25-2TC14E1-45
YAZ25-2TC14E1-90
YAZ25-2TC516E6
YAZ25-2TC516E6-45
YAZ25-2TC516E6-90
YAZ25-2TC516
YAZ25-2TC516-45
YAZ25-2TC516-90
YAZ25-2TC38
YAZ25-2TC38-45
YAZ25-2TC38-90
YAZ25-2NTC38
YAZ25-2NTC38-45
YAZ25-2NTC38-90
YAZ26-2N
YAZ26-2N-45
YAZ26-2N-90
YAZ26-2TC14
YAZ26-2TC14-45
YAZ26-2TC14-90
YAZ26-2TC14E2
YAZ26-2TC14E2-45
YAZ26-2TC14E2-90
YAZ26-2TC38
YAZ26-2TC38-45
YAZ26-2TC38-90
YAZ27-2N
YAZ27-2N-45
YAZ27-2N-90
YAZ27-2TC14E2
YAZ27-2TC14E2-45
YAZ27-2TC14E2-90
YAZ27-2TC38
YAZ27-2TC38-45
YAZ27-2TC38-90
YAZ28-2N
YAZ28-2N-45
YAZ28-2N-90
YAZ28-2TC14E2
YAZ28-2TC14E2-45
YAZ28-2TC14E2-90

AWG

1/0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

***
MM2

-

45°
L

L

L

Fig. 1

Fig. 2

Fig. 3

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


5/8


1/4


3/4


1/4


1


5/16


7/8


5/16


1


3/8


1


3/8


1-3/4


1/2


1 3/4


1/4


5/8


70

-

1/4


3/4


3/8


1


1/2


1-3/4


1/4


3/4


3/8


1


1/2


1-3/4


1/4


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T

T

Conductor
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B

3/4


Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B) (T)
(L)
(# of crimps)
MD7-34R
3.04

.75
 1.38
 .12
 2.81

1.64

3.16

.75
 1.38
 .12
 2.93

1.76

3.41

.75
 1.38
 .12
 3.18

2.01

3.35

W25RT (4)
.75
 1.38
 .12
 3.12

W25VT (4)
1.95

X25RT (4)
3.47

.75
 1.38
 .12
 3.24

2.08

3.60

.75
 1.38
 .12
 3.37

2.20

4.35

.75
 1.38
 .12
 4.12

2.95

MY29-3 (2)
4.95

MY29-11 (2)
.83
 1.50
 .12
 4.67

MRC840 (4)
3.41

Y644HS (1)
3.20

Y81KFT (2)
.83
 1.50
 .12
 2.92

Y81KFTMBH (2) W26VT (4)
1.66

PAT81KFT-18V (2) W26RT (4)
3.32

X26RT (4)
.83
 1.50
 .12
 3.05

1.79

3.76

.83
 1.50
 .12
 3.48

2.22

4.98

.91
 1.50
 .13
 4.71

3.44

3.36

W27VT (4)
.90
 1.50
 .12
 3.08

W27RT (4)
1.82

X27RT (6)
3.80

.90
 1.50
 .12
 3.52

2.25

5.15

1.02
 1.62
 .14
 4.86

W28VT (4)
3.48

W28RT (4)
3.55

X28RT (6)
1.02
 1.62
 .14
 3.25

1.86


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W25VT (4)
W25RT (4)
W25RT (4)

U25RT (2)
U2CABT (2)

Pink

W26VT (4)
W26RT (4)
X26RT (4)

U26RT (2)

Black

13

1-9/16


W27VT (4)
W27RT (4)
X27RT (6)

U27RT (2)

Orange 14

1-9/16


W28VT (4)
W28RT (4)
X28RT (6)

U28RT (2)

Purple 15

1-11/16


12 or
1-7/16

348

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

B
90°

T

Catalog Number
YAZ28-2TC38
YAZ28-2TC38-45
YAZ28-2TC38-90
YAZ28-2NTC38
YAZ28-2NTC38-45
YAZ28-2NTC38-90

3

YAZ29-2N
YAZ29-2N-45
YAZ29-2N-90
YAZ29-2TC38
YAZ29-2TC38-45
YAZ29-2TC38-90
YAZ30-2N
YAZ30-2N-45
YAZ30-2N-90
YAZ30-2TC38
YAZ30-2TC38-45
YAZ30-2TC38-90
YAZ31-2N
YAZ31-2N-45
YAZ31-2N-90
YAZ31-2TC14E2
YAZ31-2TC14E2-45
YAZ31-2TC14E2-90
YAZ31-2TC38
YAZ31-2TC38-45
YAZ31-2TC38-90
YAZ32-2N
YAZ32-2N-45
YAZ32-2N-90
YAZ32-2TC38
YAZ32-2TC38-45
YAZ32-2TC38-90
YAZ33-2N
YAZ33-2N-45
YAZ33-2N-90
YAZ34-2N
YAZ34-2N-45
YAZ34-2N-90
YAZ34-2TC14E2
YAZ34-2TC14E2-45
YAZ34-2TC14E2-90
YAZ34-2TC38
YAZ34-2TC38-45
YAZ34-2TC38-90
YAZ35-2N
YAZ35-2N-45
YAZ35-2N-90

1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

45°
L

L

L

Fig. 1

Fig. 2

Fig. 3

Stud Stud
Hole Hole Tongue
Size Spacing Width
3/8


4/0 AWG

3/8


1/2

250 kcmil

3/8


1/2

300 kcmil

150
3/8


1/2


350 kcmil

185

1/4


3/8


1/2

400 kcmil

3/8


450 kcmil

-

1/2


1/2


500 kcmil

240

1/4


3/8


550 kcmil

-

1/2


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

T

T

Conductor
Fig
#
1
2
3
1
2

B

B

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B) (T)
(L)
(# of crimps)
MD7-34R
3.99

MY29-3 (2)
1

1.02
 1.62
 .14
 3.69
 MY29-11 (2)
2.30
 MRC840 (4) W28VT (4)
4.74

Y644HS (1) W28RT (4)
4.44

Y81KFT (2) X28RT (6)
1-3/4
 1.02
 1.62
 .14

Y81KFTMBH (2)
3.05

PAT81KFT-18V (2)
5.18

MY29-3 (2)
1-3/4
 1.10
 1.62
 .16
 4.92

MY29-11(2)
3.52

Y644HS (1) W29VT (4)
3.99

Y81KFT (2) X29RT (8)
1

1.10
 1.62
 .14
 3.73
 Y81KFTMBH (2)
2.34
 PAT81KFT-18V (2)
5.60

1-3/4
 1.20
 2.00
 .16
 5.23

3.56

W30VT (4)
4.42

1

1.20
 2.00
 .16
 4.04

2.37

5.64

1-3/4
 1.29
 2.00
 .18
 5.29

3.60

Y644HS (1)
4.02

Y81KFT (3)
3/4
 1.29
 2.00
 .18
 3.66

W31VT (4)
Y81KFTMBH (3)
1.97

PAT81KFT-18V (3)
4.45

1

1.29
 2.00
 .18
 4.10

2.41

5.81

1-3/4
 1.40
 2.12
 .19
 5.44

3.64

W32VT (4)
4.62

1

1.40
 2.12
 .19
 4.25

2.46

5.89

1-3/4
 1.48
 2.13
 .21
 5.54

W33VT (4)
3.70

6.04

1-3/4
 1.55
 2.25
 .23
 5.69

3.73

Y644HS (1)
4.42

Y81KFT (4)
3/4
 1.55
 2.25
 .23
 4.06

W34VT (4)
Y81KFTMBH (4)
2.10

PAT81KFT-18V (4)
4.85

1

1.55
 2.25
 .23
 4.50

2.54

6.45

1-3/4
 1.65
 2.63
 .25
 6.03

3.77

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W28VT (4)
W28RT (4)
X28RT (6)

U28RT (2)

Purple 15

1-11/16


X29RT (8)
W29VT (4)
W29RT (4)

U29RT (2)

Yellow

1-11/16


W30VT (4)
W30RT (4)

U30RT (4)
U28ART (4)

White

17 or
2-1/16

298

W31VT (4)
W31RT (4)

U31RT (4)
U29ART (4)

Red

18 or
2-1/16

324

W32VT (4)
W32RT (4)

U32RT (4)
U30ART (4)

Blue

19 or
2/16

470

W33VT (4)
W33RT (4)

U33RT (4)

Gray

326 or
2-5/16

538

W34VT (4)
W34RT (4)

U34RT (4)
U31ART (4)

Brown

20 or
2-5/16

299

-

U35RT (4)

Yellow

16

21

2-11/16


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

C-63

BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

B
T

Catalog Number
YAZ36-2N
YAZ36-2N-45
YAZ36-2N-90
YAZ36-2TC38
YAZ36-2TC38-45
YAZ36-2TC38-90
YAZ37-2N
YAZ37-2N-45
YAZ37-2N-90
YAZ38-2N
YAZ38-2N-45
YAZ38-2N-90
YAZ39-2N
YAZ39-2N-45
YAZ39-2N-90
YAZ39-2NT38
YAZ39-2NT38-45
YAZ39-2NT38-90
YAZ39-2TC38
YAZ39-2TC38-45
YAZ39-2TC38-90
YAZ39-2NNT
YAZ39-2NNT-45
YAZ39-2NNT-90
YAZ40-2N
YAZ40-2N-45
YAZ40-2N-90
YAZ41-2N
YAZ41-2N-45
YAZ41-2N-90
YAZ44-2N
YAZ44-2N-45
YAZ44-2N-90
YAZ44-2TC38
YAZ44-2TC38-45
YAZ44-2TC38-90
YAZ45-2N
YAZ45-2N-45
YAZ45-2N-90
YAZ453-2N
YAZ453-2N-45
YAZ453-2N-90
YAZ46-2N
YAZ46-2N-45
YAZ46-2N-90
YAZ47-2N
YAZ47-2N-45
YAZ47-2N-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/2


600 kcmil

1-3/4
 1.74


300
3/8


1


1.74


650 kcmil

-

1/2


1-3/4
 1.80


700 kcmil

-

1/2


1-3/4
 1.84


1/2


1-3/4
 1.91


750 kcmil

3/8


1


1.63


3/8


1


1.91


-

1/2


1-3/4
 1.63


800 kcmil

400

1/2


1-3/4
 1.98


850 kcmil

-

1/2


1-3/4
 2.01


1/2


1-3/4
 2.19


1000 kcmil 500
3/8


1


2.19


1250 kcmil

-

1/2


1-3/4
 2.46


1300 kcmil

-

1/2


1-3/4
 2.53


1500 kcmil

-

1/2


1-3/4
 2.69


1750 kcmil

-

1/2


1-3/4
 2.90


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

90°
T

T
45°

Conductor
C-64

B

B
L

L

L

Fig. 1

Fig. 2

Fig. 3

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
6.55

2.69
 .27
 6.14

3.81

U36RT (4)
5.55

U32ART (4)
2.69
 .26
 5.14

2.81

6.70

2.81
 .27
 6.26

U37RT (4)
3.84

6.72

2.81
 .27
 6.26

U38RT (4)
3.84

6.82

2.88
 .27
 6.34

3.87

5.82

Y644HS (1)
2.88
 .27
 5.34

Y81KFT (4)
U39RT (4)
2.87
 Y81KFTMBH (4)
P39RT (4)
5.82
 PAT81KFT-18V (4)
**
2.88
 .27
 5.34

2.87

6.82

2.88
 .27
 6.34

3.87

6.89

P40RT (4)
2.94
 .30
 6.46

**
3.91

6.91

2.94
 .31
 6.48

3.93

7.08

3.00
 .33
 6.66

4.02

P44RT (4)
6.09

**
3.00
 .33
 5.66

3.02

7.38

P45RT (6)
3.19
 .38
 6.99

**
4.13

7.41

3.19
 .39
 7.03

4.16

7.48

P46RT (6)
3.19
 .40
 7.10

**
4.22

7.82

3.44
 .42
 7.40

4.30


*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).

Wire
Color Die Strip
Code Index Length

Green

22 or
472

Orange 23

2/4


2-7/8


Pink

400

2-7/8


Black

24

2-15/16


Orange 25

3


Gold

3


White

27

3-1/16


Yellow

29

3-1/4


Orange 30

2-1/16


Green 31

3-5/16


Gray

3-1/2


33

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression
TWO HOLE HYLUG™
CODE CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

B

Catalog Number
YAZ48-2N
YAZ48-2N-45
YAZ48-2N-90

T

T
45°

Stud Stud
Hole Hole Tongue
Size Spacing Width

Figure
Dimensions
(B) (T)
(L)
7.89

1/2
 1-3/4
 3.10
 3.44
 .46
 7.54

4.40


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

90°

T
L

L

L

Fig. 1

Fig. 2

Fig. 3

Conductor
Fig
***
#
AWG
MM2
1
2 2000 kcmil 3

B

B

Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
" Available undrilled. Add suffix "U" to catalog number
(example: YA25U).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

-

-

Wire
Color Die Strip
Code Index Length
Brown

34

3-1/2


C-65

BURNDY
Compression
TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL

COLOR CODE AND
DIE INFORMATION

BEVELED
ENTRY

INSPECTION
WINDOW

TYPES YA-L-2TC, YA-L-2TC-FX,
YAV-L-2TC-FX
CRIMP

ELECTRO-TIN
PLATED

CABLE
ACCOMMODATION

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

UL Listed 90° C,
600 Volts to 35 KV ◆

B

C-66

COPPER COMPRESSION
TERMINAL

B

B
T

T

Fig. 1

Conductor
Catalog Number
YA8CL2TC10
YA8CL2TC10-45
YA8CL2TC10-90
YA8CL2TC14
YA8CL2TC14-45
YA8CL2TC14-90
YA8CL2TC14E1
YA8CL2TC14E1-45
YA8CL2TC14E1-90
YA8CL2TC14E2
YA8CL2TC14E2-45
YA8CL2TC14E2-90
YA8CL2TC38
YA8CL2TC38-45
YA8CL2TC38-90
YAV6C-L2TC10-FX
YAV6C-L2TC10-FX-45
YAV6C-L2TC10-FX-90
YAV6C-L2TC10E2-FX
YAV6C-L2TC10E2-FX-45
YAV6C-L2TC10E2-FX-90
YAV6C-L2TC10E4-FX
YAV6C-L2TC10E4-FX-45
YAV6C-L2TC10E4-FX-90
YAV6C-L2TC10E9-FX
YAV6C-L2TC10E9-FX-45
YAV6C-L2TC10E9-FX-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
# 10

5/8


.41


1/4


5/8


.44


1/4


1


.44


1/4


3/4


.44


3/8


1


.58


# 10

5/8


.44


# 10

3/4


.48


37/24
#8 WELD

**
10

#8 AWG

61/24
**
#6 WELD
#6 AWG

16
# 10

11/16


.44


# 10

1/2


.48


* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
1.84

.44
 .08
 1.83

1.37

1.95

MRC840 (1)
.44
 .08
 1.94

MY29-3 (1)
1.49

MY29-11 (1)
2.33

Y8MRB-1 (1) W8CVT (1) W8CVT (1)
.44
 .08
 2.32

Y2MR (1)
W8CRT (1) W8CRT (1)
U8CRT (1)
1.87

Y1MR (1)
X8CRT (1)
X8CRT (1)
2.08

Y81KFT (1)
.44
 .08
 2.07
 Y81KFTMBH (1)
1.62
 PAT81KFT-18V (1)
2.52

.44.
 .06
 2.46

2.05

1.94

.50
 .07
 1.86

1.38

MRC840 (1)
2.06

MY29-11 (1)
.50
 .08
 2.06

Y2MR (1)
W5CVT (1) W5CVT (1)
1.57

Y1MR (1)
W5CRT (1) W5CRT (1)
U5CRT (1)
2.00

Y81KFT (1)
X5CRT (1)
X5CRT (1)
.50
 .07
 1.95

Y81KFTMBH (1)
1.44

PAT81KFT-18V (1)
1.81

.50
 .08
 1.77

1.27


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for “FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Fig. 3

Wire
Color Die Strip
Code Index Length

Red

49

7/16


Blue

7

1/2


BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)
Catalog Number
YAV6C-L2TC14-FX
YAV6C-L2TC14-FX-45
YAV6C-L2TC14-FX-90
YAV6C-L2TC14E2-FX
YAV6C-L2TC14E2-FX-45
YAV6C-L2TC14E2-FX-90
YAV6C-L2TC14E1-FX
YAV6C-L2TC14E1-FX-45
YAV6C-L2TC14E1-FX-90
YAV6C-L2TC516-FX
YAV6C-L2TC516-FX-45
YAV6C-L2TC516-FX-90
YAV6C-L2TC38-FX
YAV6C-L2TC38-FX-45
YAV6C-L2TC38-FX-90
YAV6C-L2NTC-FX
YAV6C-L2NTC-FX-45
YAV6C-L2NTC-FX-90
YAV4C-L2NT10-FX
YAV4C-L2NT10-FX-45
YAV4C-L2NT10-FX-90
YAV4C-L2NT10E1-FX
YAV4C-L2NT10E1-FX-45
YAV4C-L2NT10E1-FX-90
YAV4C-L2TC14-FX
YAV4C-L2TC14-FX-45
YAV4C-L2TC14-FX-90
YAV4C-L2TC14E2-FX
YAV4C-L2TC14E2-FX-45
YAV4C-L2TC14E2-FX-90
YAV4C-L2TC14E1-FX
YAV4C-L2TC14E1-FX-45
YAV4C-L2TC14E1-FX-90
YAV4C-L2TC516-FX
YAV4C-L2TC516-FX-45
YAV4C-L2TC516-FX-90
YAV4C-L2TC38-FX
YAV4C-L2TC38-FX-45
YAV4C-L2TC38-FX-90
YAV4C-L2NTC-FX
YAV4C-L2NTC-FX-45
YAV4C-L2NTC-FX-90
YAV2C-L2TC14-FX
YAV2C-L2TC14-FX-45
YAV2C-L2TC14-FX-90
YAV2C-L2TC14E2-FX
YAV2C-L2TC14E2-FX-45
YAV2C-L2TC14E2-FX-90

AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


5/8


.48


1/4


3/4


.48


1/4


1


.48


5/16


1


.52


3/8


1


.58


1/2


1-3/4


.83


# 10

5/8


.41


# 10

1


.41


1/4


5/8


.55


1/4


3/4


.55


61/24
**
#6 WELD
16
#6 AWG

91/24
105/24
#4 WELD
1/4


1


.55


5/16


1


.55


3/8


1


.58


1/2


1-3/4


.83


1/4


5/8


.68


1/4


3/4


.68


#4 AWG

125/24
150/24
#2 WELD
#2 AWG

35

* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
** The 16 MM2 referenced here is for both Class 2 and Class
5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

Fig. 1

Conductor
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B
T

T

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
2.06

.50
 .08
 2.02

1.52

2.19

.50
 .08
 2.15

1.64

2.44

MY29-11 (1)
.50
 .08
 2.40

Y2MR (1)
W5CVT (1) W5CVT (1)
1.89

Y1MR (1)
W5CRT (1) W5CRT (1)
U5CRT (1)
2.50

Y81KFT (1)
X5CRT (1)
X5CRT (1)
.50
 .07
 2.45
 Y81KFTMBH (1)
1.95
 PAT81KFT-18V (1)
2.62

.50
 .06
 2.56

2.07

3.81

.50
 .12
 3.67

3.29

1.95

.50
 .09
 1.94

1.43

2.33

.50
 .09
 2.31

1.80

2.08

.50
 .09
 2.06

1.55

2.20

.50
 .09
 2.19

W4CVT (1) W4CVT (1)
1.68

W4CRT (1) W4CRT (1)
U4CRT (1)
2.45

MY29-11 (1)
X4CRT (1)
X4CRT (1)
.50
 .09
 2.44

Y2MR (2)
1.93

Y1MR (2)
2.52

Y81KFT (1)
.50
 .09
 2.50
 Y81KFTMBH (1)
1.99
 PAT81KFT-18V (1)
2.68

.50
 .08
 2.64

2.11

3.87

.50
 .12
 3.91

3.32

2.26

.63
 .10
 2.22

W2CVT (1) W2CVT (1)
1.60

W2CRT (1) W2CRT (1)
U2CRT (1)
2.38

X2CRT (1)
X2CRT (1)
.63
 .10
 2.34

1.73


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Fig. 3
Wire
Color Die Strip
Code Index Length
C-67

Blue

7

7/16


Gray

8

1/2


Brown

10

11/16


BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)

Catalog Number
C-68 YAV2C-L2TC14E1-FX
YAV2C-L2TC14E1-FX-45
YAV2C-L2TC14E1-FX-90
YAV2C-L2TC516-FX
YAV2C-L2TC516-FX-45
YAV2C-L2TC516-FX-90
YAV2C-L2TC38-FX
YAV2C-L2TC38-FX-45
YAV2C-L2TC38-FX-90
YAV2C-L2NTC-FX
YAV2C-L2NTC-FX-45
YAV2C-L2NTC-FX-90
YAV1C-L2TC14-FX
YAV1C-L2TC14-FX-45
YAV1C-L2TC14-FX-90
YAV1C-L2TC14E1-FX
YAV1C-L2TC14E1-FX-45
YAV1C-L2TC14E1-FX-90
YAV1C-L2TC14E2-FX
YAV1C-L2TC14E2-FX-45
YAV1C-L2TC14E2-FX-90
YAV1C-L2TC516-FX
YAV1C-L2TC516-FX-45
YAV1C-L2TC516-FX-90
YAV1C-L2TC38-FX
YAV1C-L2TC38-FX-45
YAV1C-L2TC38-FX-90
YAV1C-L2NTC-FX
YAV1C-L2NTC-FX-45
YAV1C-L2NTC-FX-90
YAV25-L2TC14-FX
YAV25-L2TC14-FX-45
YAV25-L2TC14-FX-90
YAV25-L2TC14E2-FX
YAV25-L2TC14E2-FX-45
YAV25-L2TC14E2-FX-90
YAV25-L2TC516E2-FX
YAV25-L2TC516E2-FX-45
YAV25-L2TC516E2-FX-90
YAV25-L2TC516-FX
YAV25-L2TC516-FX-45
YAV25-L2TC516-FX-90
YAV25-L2TC38-FX
YAV25-L2TC38-FX-45
YAV25-L2TC38-FX-90
YAV25-L2TC12E1-FX
YAV25-L2TC12E1-FX-45
YAV25-L2TC12E1-FX-90

AWG

***
MM2

150/24
#2 WELD

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


1


.68


5/16


1


.68


35

#2 AWG

3/8


1


.68


1/2


1-3/4


.83


1/4


5/8


.75


1/4


1


.75


1/4


3/4


.75


175/24
225/24
#1 WELD
5/16


1


.75


3/8


1


.75


1/2


1-3/4


.83


1/4


5/8


.83


1/4


3/4


.83


5/16


3/4


.83


5/16


1


.
.83


3/8


1


.83


1/2


1


.83


#1 AWG

275/24
1/0 WELD
1/0 AWG

50

* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

Fig. 1

Conductor
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B
T

T

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
2.63

.63
 .10
 2.60

1.98

2.71

MY29-11 (1)
.63
 .10
 2.70

Y2MR (2)
W2CVT (1)
W2CVT (1)
2.04

Y1MR (2)
W2CRT (1)
W2CRT (1)
U2CRT (1)
2.82

Y81KFT (1)
X2CRT (1)
X2CRT (1)
.63
 .10
 2.78
 Y81KFTMBH (1)
2.17
 PAT81KFT-18V (1)
4.07

.63
 .08
 3.93

3.34

2.35

.69
 .12
 2.32

1.64

2.71

.69
 .12
 2.69

2.00

2.47

.69
 .12
 2.45

W1CVT (1)
W1CVT (1)
1.76

W1CRT-1 (1) W1CRT-1 (1)
U1CRT-1 (1)
2.79

X1CRT-1 (1) X1CRT-1 (1)
.69
: .12
 2.76

2.08

2.91

.69
 .12
 2.88

2.20

4.10

.69
 .11
 4.04

MY29-11 (1)
3.38

Y81KFT (1)
2.39
 Y81KFTMBH (1)
.69
 .12
 2.35
 PAT81KFT-18V (1))
1.66

2.51

.69
 .12
 2.47

1.79

2.57

.69
 .12
 2.53

W25VT (2)
W25VT (2)
1.85

W25RT (2)
W25RT (2)
U25RT (1)
2.82

X25RT (2)
X25RT (2)
.69
 .12
 2.78

2.10

2.95

.69
 .12
 2.91

2.23

3.20

.69
 .12
 3.16

2.48


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.

Fig. 3

Wire
Color Die Strip
Code Index Length

Brown

10

11/16


Green

11

11/16


Pink

12

11/16


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)

Catalog Number
YAV25-L2NTC-FX
YAV25-L2NTC-FX-45
YAV25-L2NTC-FX-90
YAV26-L2TC14-FX
YAV26-L2TC14-FX-45
YAV26-L2TC14-FX-90
YAV26-L2TC14E2-FX
YAV26-L2TC14E2-FX-45
YAV26-L2TC14E2-FX-90
YAV26-L2TC516-FX
YAV26-L2TC516-FX-45
YAV26-L2TC516-FX-90
YAV26-L2TC38-FX
YAV26-L2TC38-FX-45
YAV26-L2TC38-FX-90
YAV26-L2TC12E1-FX
YAV26-L2TC12E1-FX-45
YAV26-L2TC12E1-FX-90
YAV26-L2NTC-FX
YAV26-L2NTC-FX-45
YAV26-L2NTC-FX-90
YAV27-L2TC14-FX
YAV27-L2TC14-FX-45
YAV27-L2TC14-FX-90
YAV27-L2TC38-FX
YAV27-L2TC38-FX-45
YAV27-L2TC38-FX-90
YAV27-L2NTC-FX
YAV27-L2NTC-FX-45
YAV27-L2NTC-FX-90
YAV27-L2NTC516-FX
YAV27-L2NTC516-FX-45
YAV27-L2NTC516-FX-90
YAV28-L2TC14E2-FX
YAV28-L2TC14E2-FX-45
YAV28-L2TC14E2-FX-90
YAV28-L2TC14-FX
YAV28-L2TC14-FX-45
YAV28-L2TC14-FX-90
YAV28-L2TC516-FX
YAV28-L2TC516-FX-45
YAV28-L2TC516-FX-90
YAV28-L2TC38-FX
YAV28-L2TC38-FX-45
YAV28-L2TC38-FX-90
YAV28-L2NTC-FX
YAV28-L2NTC-FX-45
YAV28-L2NTC-FX-90

AWG
275/24
1/0 AWG
1/0 WELD

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width

50

1/2


1-3/4


.83


1/4


5/8


.93


1/4


3/4


.93


5/16


1


.93


325/24
2/0 WELD

70

2/0 AWG

3/8


1


.93


1/2


1


.93


1/2


1-3/4


.93


1/4


5/8


1.03


3/8


1


1.03


450/24
3/0 WELD

95

3/0 AWG

1/2


1-3/4


1.03


5/16


1


1.03


1/4


3/4


1.12


1/4


5/8


1.12


5/16


1


1.12


3/8


1


1.12


1/2


1-3/4


1.20


550/24
**
4/0 WELD
120
4/0 AWG

* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
** The 120 MM2 referenced here is for both Class 2 and
Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

Fig. 1

Conductor
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B
T

T

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
4.14

.69
 .12
 4.10

W25VT (2)
W25VT (2)
U25RT (1)
3.41

2.56

.81
 .13
 2.49

1.70

2.68

.81
 .13
 2.61

1.83

2.99

.81
 .13
 2.93

W26VT (2)
W26VT (2)
2.14

W26RT (2)
W26RT (2)
U26RT (1)
3.12

X26RT (2)
X26RT (2)
.81
 .13
 3.05

2.26

3.37

.81
 .13
 3.30

2.51

4.31

.81
 .13
 4.24

3.45

2.83

MY29-11 (1)
1.00
 .14
 2.69

Y644HS (1)
1.74

Y81KFT (1)
3.35
 Y81KFTMBH (1)
W27VT (2)
1.00
 .14
 3.23
 PAT81KFT-18V (1) W27VT (2)
2.30

W27RT (2)
W27RT (2)
U27RT (1)
4.54

X27RT (3)
X27RT (3)
1.00
 .14
 4.42

3.49

3.22

1.00
 .14
 3.11

2.18

2.91

1.03
 .15
 2.80

1.86

2.86

1.03
 .15
 2.74

1.78

3.30

W28VT (2)
W28VT (2)
1.03
 .15
 3.18

W28RT (2)
W28RT (2)
U28RT (1)
2.22

X28RT (3)
X28RT (3)
3.43

1.03
 .15
 3.30

2.34

4.18

1.03
 .15
 4.05

3.09


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Fig. 3

Wire
Color Die Strip
Code Index Length
C-69
Pink

12

11/16


Black

13

13/16


Orange

14

1


Purple

15

1-1/16


BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)
Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


3/4


1.14


3/8


1


.94


1/2


1


1.14


1/2


1-1/4


1.14


1/2


1-3/4


1.14


1/4


3/4


1.12


1/4


5/8


1.12


5/16


1


1.12


3/8


1


1.12


1/2


1-3/4


1.20


3/8


1


.94


1/2


1


1.14


1/2


1-1/4


1.14


3/8


1


1.20


1/2


1-1/4


1.20


1/2


1-3/4


1.20


* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
** The 120 MM2 referenced here is for both Class 2 and
Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

Fig. 1

Conductor
Fig
***
Catalog Number
#
AWG
MM2
1
C-70 YAV28-L2TC14E2
YAV28-L2TC14E2-45
2
YAV28-L2TC14E2-90
3
YAV28-L2NT38-FX
1
YAV28-L2NT38-FX-45
2
YAV28-L2NT38-FX-90
3
550/24
YAV28-LTC12E1-FX
1
**
YAV28-LTC12E1-FX-45
2 4/0 WELD
YAV28-LTC12E1-FX-90
3
120
YAV28-L2TC12-FX
1
4/0 AWG
YAV28-L2TC12-FX-45
2
YAV28-L2TC12-FX-90
3
YAV28-L2NTC-FX
1
YAV28-L2NTC-FX-45
2
YAV28-L2NTC-FX-90
3
YAV29-L2TC14E2-FX
1
YAV29-L2TC14E2-FX-45 2
YAV29-L2TC14E2-FX-90 3
YAV29-L2TC14-FX
1
YAV29-L2TC14-FX-45
2
YAV29-L2TC14-FX-90
3
YAV29-L2TC516-FX
1
YAV29-L2TC516-FX-45
2
YAV29-L2TC516-FX-90
3
YAV29-L2TC38-FX
1
YAV29-L2TC38-FX-45
2
550/24
YAV29-L2TC38-FX-90
3
YAV29-L2NTC-FX
1 4/0 WELD
YAV29-L2NTC-FX-45
2
YAV29-L2NTC-FX-90
3
YAV29-L2NT38-FX
1
YAV29-L2NT38-FX-45
2
YAV29-L2NT38-FX-90
3
YAV29-LTC12E1-FX
1
YAV29-LTC12E1-FX-45
2
YAV29-LTC12E1-FX-90
3
YAV29-L2TC12-FX
1
YAV29-L2TC12-FX-45
2
YAV29-L2TC12-FX-90
3
YA30-L2TC38-FX
1
YA30-L2TC38-FX-45
2
YA30-L2TC38-FX-90
3
YA30-L2TC12-FX
1 250 FLEX
YA30-L2TC12-FX-45
2 CLASS G 259 STR YA30-L2TC12-FX-90
3 CLASS H 427 STR
YA30-L2NTC-FX
1
YA30-L2NTC-FX-45
2
YA30-L2NTC-FX-90
3

B

B
T

T

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
2.99

1.03
 .15
 2.87

1.90

3.44

1.03
 .15
 3.36

2.36

MY29-11 (1)
3.68

Y644HS (1)
W28VT (2)
W28VT (2)
1.03
 .15
 3.55

Y81KFT (1)
W28RT (2)
W28RT (2)
U28RT (1)
2.59
 Y81KFTMBH (1) X28RT (3)
X28RT (3)
3.93
 PAT81KFT-18V (1)
1.03
 .15
 3.80

2.84

4.62

1.03
 .15
 4.49

3.53

2.91

1.03
 .16
 2.80

1.86

2.86

1.03
 .16
 2.74

1.78

3.30

1.03
 .16
 3.18

2.22

3.43

1.03
 .16
 3.30

Y644HS (1)
W29VT (2)
W29VT (2)
2.34

Y81KFT (1)
W29RT (2)
U29RT (1)
X29RT (4)
4.18
 Y81KFTMBH (1)
X29RT (4)
1.03
 .16
 4.05
 PAT81KFT-18V (1)
3.09

3.44

1.03
 .16
 3.36

2.36

3.68

1.03
 .16
 3.55

2.59

3.93

1.03
 .16
 3.80

2.84

3.45

1.03
 .16
 3.36

2.37

Y644HS (1)
3.95

W29VT (2)
W29VT (2)
Y81KFT (1)
1.03
 .16
 3.86

W29RT (2)
U29RT (1)
Y81KFTMBH (1) X29RT (4)
2.87

X29RT (4)
PAT81KFT-18V (1)
4.63

1.03
 .16
 4.55

3.56


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Fig. 3

Wire
Color Die Strip
Code Index Length

Purple

15

1-1/16


Yellow

16

1-1/16


Yellow

16

1-1/16


BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)

T

Catalog Number
YA31-L2TC38-FX
YA31-L2TC38-FX-45
YA31-L2TC38-FX-90
YA31-L2TC12-FX
YA31-L2TC12-FX-45
YA31-L2TC12-FX-90
YA31-L2NTC-FX
YA31-L2NTC-FX-45
YA31-L2NTC-FX-90
YA31-L2NTC38-FX
YA31-L2NTC38-FX-45
YA31-L2NTC38-FX-90
YA32-L2TC38-FX
YA32-L2TC38-FX-45
YA32-L2TC38-FX-90
YA32-L2NTC-FX
YA32-L2NTC-FX-45
YA32-L2NTC-FX-90
YA34-L2TC38-FX
YA34-L2TC38-FX-45
YA34-L2TC38-FX-90
YA34-L2TC12-FX
YA34-L2TC12-FX-45
YA34-L2TC12-FX-90
YA34-L2NTC-FX
YA34-L2NTC-FX-45
YA34-L2NTC-FX-90
YA34-L2TC516-FX
YA34-L2TC516-FX-45
YA34-L2TC516-FX-90
YA34-L2NT38-FX
YA34-L2NT38-FX-45
YA34-L2NT38-FX-90
YA34-L2NTC38-FX
YA34-L2NTC38-FX-45
YA34-L2NTC38-FX-90
YA36-L2TC38-FX
YA36-L2TC38-FX-45
YA36-L2TC38-FX-90
YA36-L2NTC-FX
YA36-L2NTC-FX-45
YA36-L2NTC-FX-90
YA38-L2TC38-FX
YA38-L2TC38-FX-45
YA38-L2TC38-FX-90
YA38-L2TC12-FX
YA38-L2TC12-FX-45
YA38-L2TC12-FX-90

AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
3/8


250 FLEX
637/24

1


1.29


1/2
 1-1/4
 1.29

150
1/2
 1-3/4
 1.29


CLASS I, K, M


3/8
 1-3/4
 1.29


3/8


775/24

1


1.38


185
313.1 kcmil

1/2
 1-3/4
 1.38


3/8


1


1.52


1/2
 1-1/4
 1.52

373.7 kcmil
1/2
 1-3/4
 1.52

925/24

240

(350 MCM NOM)

5/16


1


1.55


3/8


1


.96


3/8
 1-3/4
 1.55


3/8


1100/24

1


1.72


444.4 kcmil

535.3 kcmil
1325/24 300
(500 MCM NOM)

1/2
 1-3/4
 1.72


3/8


1


1.81


1/2
 1-1/4
 1.81


* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.

T

Fig. 1

Conductor
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B
T

Figure
Mechanical
Dimensions
Dieless
MD6, OUR840,
(B) (T)
(L)
(# of crimps)
MD7-34R
3.51

1.06
 .18
 3.43

2.41

4.01

1.06
 .18
 3.93

2.91

W30VT (2)
4.70

1.06
 .18
 4.62

3.60

4.26

1.06
 .18
 4.18

3.16

3.69

1.19
 .19
 3.59

2.45

W31VT (2)
4.88

1.19
 .19
 4.78

3.64

3.88

1.27
 .23
 3.81

2.54

4.38
 Y644HS (1)
1.27
 .23
 4.31

Y81KFT (1)
3.04
 Y81KFTMBH (1)
5.06
 PAT81KFT-18V (1)
1.27
 .23
 5.00

3.73

W32VT (2)
3.75

1.27
 .23
 3.69

2.42

3.88

1.27
 .23
 3.81

2.54

4.63

1.27
 .23
 4.56

3.29

4.24

1.38
 .27
 4.21

2.81

5.24

1.38
 .27
 5.21

3.81

4.35

1.45
 .27
 4.30

2.84

4.67

1.45
 .27
 4.61

3.16


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Fig. 2

Fig. 3

▲ Installation Tooling
Hydraulic
BCT500HS,
Y35,Y39,Y750,
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length
C-71

W30VT (2)
W30RT (2)

U30RT (2)

White 17

1-1/8


W31VT (2)
W31RT (2)

U31RT (2)

Red

18

1-1/4


W32VT (2)
W32RT (2)

U32RT (2)

Blue

19 1-5/16


-

U34RT (2)

-

U38XRT (2)

Brown 20 1-7/16


Pink

L99 1-7/16


BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
(Continued)

T

AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/2
 1-3/4
 1.81


535.3 kcmil
1325/24

5/16


1


1.84


300
3/8


(500 MCM NOM)

1


1.63


1/2
 1-3/4
 1.63


600 kcmil

-

1/2
 1-3/4
 1.91


1/2
 1-3/4
 1.95

646 kcmil
400

3/8


1


1.98


1600/24
1/2
 1-3/4
 1.63


3/8


1


2.19


1/2
 1-3/4
 2.19


5/8
 1-1/2
 2.19

777.7 kcmil
1925/24

500

1/2
 1-1/4
 2.19


(750 MCM NOM)
1/2
 1-1/2
 2.19


3/8


1


1.63


1/2
 1-3/4
 1.63


* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.

T

Fig. 1

Conductor
Fig
Catalog Number
#
C-72
YA38-L2NTC-FX
1
YA38-L2NTC-FX-45
2
YA38-L2NTC-FX-90
3
YA38-L2TC516-FX
1
YA38-L2TC516-FX-45 2
YA38-L2TC516-FX-90 3
YA38-L2NT38-FX
1
YA38-L2NT38-FX-45
2
YA38-L2NT38-FX-90
3
YA38-L2NNT-FX
1
YA38-L2NNT-FX-45
2
YA38-L2NNT-FX-90
3
YA39-L2NTC-FX
1
YA39-L2NTC-FX-45
2
YA39-L2NTC-FX-90
3
YA40-L2NTC-FX
1
YA40-L2NTC-FX-45
2
YA40-L2NTC-FX-90
3
YA40-L2TC38-FX
1
YA40-L2TC38-FX-45
2
YA40-L2TC38-FX-90
3
YA40-L2NNT-FX
1
YA40-L2NNT-FX-45
2
YA40-L2NNT-FX-90
3
YA44-L2TC38-FX
1
YA44-L2TC38-FX-45
2
YA44-L2TC38-FX-90
3
YA44-L2NTC-FX
1
YA44-L2NTC-FX-45
2
YA44-L2NTC-FX-90
3
YA44-L2TC58-FX
1
YA44-L2TC58-FX-45
2
YA44-L2TC58-FX-90
3
YA44-L2TC12-FX
1
YA44-L2TC12-FX-45
2
YA44-L2TC12-FX-90
3
YA44-L2TC12E3-FX
1
YA44-L2TC12E3-FX-45 2
YA44-L2TC12E3-FX-90 3
YA44-L2NT38-FX
1
YA44-L2NT38-FX-45
2
YA44-L2NT38-FX-90
3
YA44-L2NNT-FX
1
YA44-L2NNT-FX-45
2
YA44-L2NNT-FX-90
3

B

B
T

Figure
Dimensions
(B) (T)
(L)
5.35

1.45
 .27
 5.30

3.84

4.04

1.45
 .27
 3.98

2.53

4.35

1.45
 .27
 4.30

2.84

5.35

1.45
 .27
 5.30

3.84

5.36

1.42
 .27
 5.31

3.87

5.38

1.42
 .30
 5.38

3.91

4.28

1.42
 .30
 4.20

2.72

5.38

1.42
 .30
 5.38

3.91

4.74

1.65
 .33
 4.71

3.02

5.74

1.65
 .33
 5.71

4.02

5.55

1.65
 .33
 5.52

3.83

5.05

1.65
 .33
 5.02

3.33

5.30

1.65
 .33
 5.27

3.58

4.74

1.65
 .33
 4.71

3.02

5.74

1.65
 .33
 5.71

4.02


Dieless
(# of crimps)

Fig. 2

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

Wire
Color Die Strip
Code Index Length

-

-

U38XRT (2)

Pink

L99 1-7/16


-

-

U38RT (2)

Purple 23

-

-

U39RT (2)

Black

-

-

U44XRT (2)

Yellow L115 1-5/8


1-3/8


24 1-5/16


Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression
TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED

BEVELED
ENTRY

DIE AND COLOR
CODE INFORMATION

NO INSPECTION
WINDOW

CRIMPS

TYPE YAG-L-2TC-LD
LEAD
PLATED

COPPER COMPRESSION
TERMINAL

CABLE
ACCOMMODATION

C-73

B

UL Listed 90° C,
600 Volts to 35 KV ◆
B

B
T

T

T

90°

45°
L

L

Fig. 2

Fig. 3

L

Fig. 1
Conductor
Catalog Number
YAG8CL-2TC14-LD
YAG8CL-2TC14-LD-45
YAG8CL-2TC14-LD-90
YAG8CL-2TC38-LD
YAG8CL-2TC38-LD-45
YAG8CL-2TC38-LD-90
YAG8CL-2TC10-LD
YAG8CL-2TC10-LD-45
YAG8CL-2TC10-LD-90
YAG8CL-2TC14E1-LD
YAG8CL-2TC14E1-LD-45
YAG8CL-2TC14E1-LD-90
YAG8CL-2TC14E2-LD
YAG8CL-2TC14E2-LD-45
YAG8CL-2TC14E2-LD-90
YAG6CL-2TC10-LD
YAG6CL-2TC10-LD-45
YAG6CL-2TC10-LD-90
YAG6CL-2TC10E2-LD
YAG6CL-2TC10E2-LD-45
YAG6CL-2TC10E2-LD-90
YAG6CL-2TC10E4-LD
YAG6CL-2TC10E4-LD-45
YAG6CL-2TC10E4-LD-90
YAG6CL-2TC10E-LD
YAG6CL-2TC10E-LD-45
YAG6CL-2TC10E-LD-90
YAG6CL-2TC14-LD
YAG6CL-2TC14-LD-45
YAG6CL-2TC14-LD-90
YAG6CL-2TC14E1-LD
YAG6CL-2TC14E1-LD-45
YAG6CL-2TC14E1-LD-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


5/8


.41


3/8


1


.57


# 10

5/8


.41


1/4


1


.44


1/4


3/4


.44


# 10

5/8


.44


# 10

3/4


.48


# 10

11/16


.44


#8 WELD
37/24

**
10

#8 AWG

#6 WELD
61/24

**
16

#6 AWG

# 10

1/2


.48


1/4


5/8


.48


1/4


1


.48


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.

Figure
Dimensions
(B) (T)
(L)
1.95 

.44
 .08
 1.94

1.00

2.52

.44
 .06
 2.46

2.05

1.84

.44
 .08
 1.83

1.37

2.33

.44
 .08
 2.32

1.87

2.08

.44
 .08
 2.07

1.62

1.94

.50
 .07
 1.86

1.38

2.06

.50
 .08
 2.02

1.57

2.00

.50
 .07
 1.95

1.44

1.81

.50
 .08
 1.77

1.27

2.06

.50
 .08
 2.02

1.52

2.44

.50
 .08
 2.40

1.89


Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750
W8CVT
W8CVT
U8CRT

MRC840 (1)
MY29-3 (1)
MY29-11 (1)
Y8MRB-1 (1) W8CVT (1)
Y2MR (1)
W8CRT (1)
Y1MR (1)
X8CRT (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

MY29-11 (1)
Y2MR (1)
W5CVT (1)
Y1MR (1)
W5CRT (1)
Y81KFT (1)
X5CRT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Wire
Color Die Strip
Code Index Length
Red 49
1/2


W8CVT (1)
W8CRT (1)
X8CRT (1)

U8CRT (1)

Red

49

7/16


W5CVT (1)
W5CRT (1)
X5CRT (1)

U5CRT (1)

Blue

7

1/2


BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)
Catalog Number
YAG6CL-2TC14E2-LD
YAG6CL-2TC14E2-LD-45
YAG6CL-2TC14E2-LD-90
YAG6CL-2TC516-LD
YAG6CL-2TC516-LD-45
YAG6CL-2TC516-LD-90
YAG6CL-2TC38-LD
YAG6CL-2TC38-LD-45
YAG6CL-2TC38-LD-90
YAG6CL-2NTC-LD
YAG6CL-2NTC-LD-45
YAG6CL-2NTC-LD-90
YAG4CL-2NT10-LD
YAG4CL-2NT10-LD-45
YAG4CL-2NT10-LD-90
YAG4CL-2NT10E1-LD
YAG4CL-2NT10E1-LD-45
YAG4CL-2NT10E1-LD-90
YAG4CL-2TC14-LD
YAG4CL-2TC14-LD-45
YAG4CL-2TC14-LD-90
YAG4CL-2TC14E2-LD
YAG4CL-2TC14E2-LD-45
YAG4CL-2TC14E2-LD-90
YAG4CL-2TC14E1-LD
YAG4CL-2TC14E1-LD-45
YAG4CL-2TC14E1-LD-90
YAG4CL-2TC38-LD
YAG4CL-2TC38-LD-45
YAG4CL-2TC38-LD-90
YAG4CL-2TC516-LD
YAG4CL-2TC516-LD-45
YAG4CL-2TC516-LD-90
YAG4CL-2NTC-LD
YAG4CL-2NTC-LD-45
YAG4CL-2NTC-LD-90
YAG2CL-2TC14-LD
YAG2CL-2TC14-LD-45
YAG2CL-2TC14-LD-90
YAG2CL-2TC14E1-LD
YAG2CL-2TC14E1-LD-45
YAG2CL-2TC14E1-LD-90
YAG2CL-2TC14E2-LD
YAG2CL-2TC14E2-LD-45
YAG2CL-2TC14E2-LD-90
YAG2CL-2TC38-LD
YAG2CL-2TC38-LD-45
YAG2CL-2TC38-LD-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

#6 WELD
61/24

**
16

#6 AWG

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


3/4


.48


5/16


1


.52


3/8


1


.58


1/2


1-3/4


.83


# 10

5/8


.41


# 10

1


.41


1/4


5/8


.55


1/4


3/4


.55


#4 WELD
91/24
105/24

1/4


1


.55


3/8


1


.58


5/16


1


.55

.

1/2


1-3/4


.83


1/4


5/8


.68


1/4


1


.68


#4 AWG

#2 WELD
125/24
150/24

35
1/4


3/4


.68


3/8


1


.68


#2 AWG

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** The 16 MM2 referenced here is for both Class 2 and Class
5 conductor.

T

90°

T
45°

Conductor
C-74

B

B
T
L

L

L

Fig. 1

Fig. 2

Fig. 3

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
2.18

.50
 .08
 2.15

1.64

2.50

MY29-11 (1)
.50
 .07
 2.45

Y2MR (1)
1.95

Y1MR (1)
W5CVT (1)
W5CVT (1)
Y81KFT (1)
W5CRT (1)
W5CRT (1)
U5CRT (1)
2.62

.50
 .06
 2.56
 Y81KFTMBH (1) X5CRT (1)
X5CRT (1)
2.07
 PAT81KFT-18V (1)
3.81

.50
 .12
 3.67

3.29

1.99

.50
 .09
 1.97

1.43

2.37

.50
 .09
 2.34

1.80

2.11

.50
 .09
 2.09

1.55

2.24

.50
 .09
 2.22

W4CVT (1)
W4CVT (1)
1.68

W4CRT (1)
W4CRT (1)
U4CRT (1)
2.49

X4CRT (1)
X4CRT (1
)
.50
 .09
 2.47

1.93

MY29-11 (1)
2.68

Y2MR (2)
.50
 .08
 2.64

Y1MR (2)
2.11

Y81KFT (1)
2.56
 Y81KFTMBH (1)
.50
 .09
 2.53
 PAT81KFT-18V (1)
1.99

3.87

.50
 .12
 3.91

3.32

2.28

.63
 .10
 2.23

1.60

2.63

.63
 .10
 2.60

W2CVT (1)
W2CVT (1)
1.98

W2CRT (1)
W2CRT (1)
U2CRT (1)
2.40

X2CRT (1)
X2CRT (1)
.63
 .10
 2.36

1.73

2.84

.63
 .10
 2.79

2.17


*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Wire
Color Die Strip
Code Index Length

Blue

7

1/2


Gray

8

1/2


Brown

10

11/16


BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

YAG26L-2TC14-LD

1

YAG26L-2TC14-LD-45

2

YAG26L-2TC14-LD-90

3

AWG
#2 WELD
125/24
150/24
#2 AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
5/16


1


.68


1/2


1-3/4


.83


1/4


5/8


.75


1/4


3/4


.75


1/4


1


.75


35

#1 WELD
175/24
225/24

5/16


1


.75


3/8


1


.75


1/2


1-3/4


.83


1/4


5/8


.83


1/4


3/4


.83


5/16


3/4


.83


5/16


1


.83


3/8


1


.83


1/2


1-3/4


.83


1/2


1


.83


1/4


5/8


.93


#1 AWG

1/0 WELD
275/24

50

1/0 AWG

2/0 WELD
325/24
2/0 AWG

70

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

90°

T
45°

Conductor
Fig
Catalog Number
#
YAG2CL-2TC516-LD
1
YAG2CL-2TC516-LD-45
2
YAG2CL-2TC516-LD-90
3
YAG2CL-2NTC-LD
1
YAG2CL-2NTC-LD-45
2
YAG2CL-2NTC-LD-90
3
YAG1CL-2TC14-LD
1
YAG1CL-2TC14-LD-45
2
YAG1CL-2TC14-LD-90
3
YAG1CL-2TC14E2-LD
1
YAG1CL-2TC14E2-LD-45 2
YAG1CL-2TC14E2-LD-90 3
YAG1CL-2TC14E1-LD
1
YAG1CL-2TC14E1-LD-45 2
YAG1CL-2TC14E1-LD-90 3
YAG1CL-2TC516-LD
1
YAG1CL-2TC516-LD-45
2
YAG1CL-2TC516-LD-90
3
YAG1CL-2TC38-LD
1
YAG1CL-2TC38-LD-45
2
YAG1CL-2TC38-LD-90
3
YAG1CL-2NTC-LD
1
YAG1CL-2NTC-LD-45
2
YAG1CL-2NTC-LD-90
3
YAG25L-2TC14-LD
1
YAG25L-2TC14-LD-45
2
YAG25L-2TC14-LD-90
3
YAG25L-2TC14E2-LD
1
YAG25L-2TC14E2-LD-45
2
YAG25L-2TC14E2-LD-90
3
YAG25L-2TC516E2-LD
1
YAG25L-2TC516E2-LD-45 2
YAG25L-2TC516E2-LD-90 3
YAG25L-2TC516-LD
1
YAG25L-2TC516-LD-45
2
YAG25L-2TC516-LD-90
3
YAG25L-2TC38-LD
1
YAG25L-2TC38-LD-45
2
YAG25L-2TC38-LD-90
3
YAG25L-2NTC-LD
1
YAG25L-2NTC-LD-45
2
YAG25L-2NTC-LD-90
3
YAG25L-2TC12E1-LD
1
YAG25L-2TC12E1-LD-45
2
YAG25L-2TC12E1-LD-90
3

B

B
T
L

L

L

Fig. 1

Fig. 2

Fig. 3

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
2.71

MY29-11 (1)
.63
 .10
 2.67

Y2MR (2)
2.04

Y1MR (2)
W2CVT (1)
W2CVT (1)
Y81KFT (1)
W2CRT (1)
W2CRT (1)
U2CRT (1)
4.03

X2CRT (1)
.63
 .08
 3.94
 Y81KFTMBH (1) X2CRT (1)
3.34
 PAT81KFT-18V (1)
2.37

.69
 .12’’ 2.33

1.64

2.49

.69
 .12
 2.46

1.76

2.73

.69
 .12
 2.70

W1CVT (1)
W1CVT (1)
2.00

W1CRT-1 (1) W1CRT-1 (1)
U1CRT-1 (1)
2.81

X1CRT-1 (1) X1CRT-1 (1)
.69
 .12
 2.77

2.08

2.93

.69
 .12
 2.90

2.20

4.12

.69
 .11
 4.06

3.38

2.41

.69
 .12
 2.36

1.66

MY29-11 (1)
2.53

Y81KFT (1)
.69
 .12
 2.49
 Y81KFTMBH (1)
1.79
 PAT81KFT-18V (1)
2.60

.69
 .12
 2.55

1.85

2.85

W25VT (2)
W25VT (2)
.69
 .12’’ 2.80

W25RT (2)
W25RT (2)
U25RT (1)
2.10

X25RT (2)
X25RT (2)
2.97

.69
 .12
 2.92

2.23

4.16

.69
 .12
 4.11

3.41

3.22

.69
 .12
 3.17

2.48

MY29-11 (1)
2.58

Y644HS (1)
W26RT (2)
W26RT (2)
.81
 .13
 2.51

Y81KFT (1)
W26VT (2)
W26VT (2)
U26RT (1)
Y81KFTMBH (1) X26RT (2)
X26RT (2)
1.70
 PAT81KFT-18V (1)

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Wire
Color Die Strip
Code Index Length

Brown

10

11/16


Green

11

11/16


Pink

12

11/16


Black

13

13/16


C-75

BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

Catalog Number
YAG26L-2TC14E2-LD
YAG26L-2TC14E2-LD-45
YAG26L-2TC14E2-LD-90
YAG26L-2TC516-LD
YAG26L-2TC516-LD-45
YAG26L-2TC516-LD-90
YAG26L-2TC38-LD
YAG26L-2TC38-LD-45
YAG26L-2TC38-LD-90
YAG26L-2NTC-LD
YAG26L-2NTC-LD-45
YAG26L-2NTC-LD-90
YAG27L-2TC14-LD
YAG27L-2TC14-LD-45
YAG27L-2TC14-LD-90
YAG27L-2TC14E2-LD
YAG27L-2TC14E2-LD-45
YAG27L-2TC14E2-LD-90
YAG27L-2TC516-LD
YAG27L-2TC516-LD-45
YAG27L-2TC516-LD-90
YAG27L-2TC38-LD
YAG27L-2TC38-LD-45
YAG27L-2TC38-LD-90
YAG27L-2NTC-LD
YAG27L-2NTC-LD-45
YAG27L-2NTC-LD-90
YAG28L-2TC14-LD
YAG28L-2TC14-LD-45
YAG28L-2TC14-LD-90
YAG28L-2TC14E2-LD
YAG28L-2TC14E2-LD-45
YAG28L-2TC14E2-LD-90
YAG28L-2TC516-LD
YAG28L-2TC516-LD-45
YAG28L-2TC516-LD-90
YAG28L-2TC38-LD
YAG28L-2TC38-LD-45
YAG28L-2TC38-LD-90
YAG28L-2NT38-LD
YAG28L-2NT38-LD-45
YAG28L-2NT38-LD-90
YAG28L-2TC12E1-LD
YAG28L-2TC12E1-LD-45
YAG28L-2TC12E1-LD-90
YAG28L-2TC12-LD
YAG28L-2TC12-LD-45
YAG28L-2TC12-LD-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

2/0 WELD
325/24

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/4


3/4


.93


5/16


1


.93


70

2/0 AWG

3/8


1


.93


1/2


1-3/4


.93


1/4


5/8


1.03


1/4


3/4


1.03


5/16


1


1.03


3/8


1


1.03


1/2


1-3/4


1.03


1/4


5/8


1.14


1/4


3/4


1.14


5/16


1


1.14


3/8


1


1.14


3/8


1


.94


1/2


1


1.14


1/2


1-1/4


1.14


3/0 WELD
450/24

95

3/0 AWG

4/0 WELD
**
550/24
120
4/0 AWG

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** The 120 MM2 referenced here is for both Class 2 and
Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

90°

T
45°

Conductor
C-76

B

B
T
L

L

L

Fig. 1

Fig. 2

Fig. 3

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
2.71

.81
 .13
 2.63

1.83

3.02

.81
 .13
 2.94

W26RT (2)
W26RT (2)
2.14

W26VT (2)
W26VT (2)
U26RT (1)
3.14

X26RT (2)
X26RT (2)
.81
 .13
 3.39

3.32

4.33

.81
 .13
 4.26

3.45

2.81

1.00
 .14
 2.67

1.74

2.94

1.00
 .14
 2.82

1.86

3.25

W27VT (2)
W27VT (2)
1.00
 .14
 3.13

W27RT (2)
W27RT (2)
U27RT (1)
2.18

X27RT (3)
X27RT (3)
3.38

MY29-11 (1)
1.00
 .14
 3.25

Y644HS (1)
2.30

Y81KFT (1)
4.56
 Y81KFTMBH (1)
1.00
 .14
 4.44
 PAT81KFT-18V (1)
3.49

2.90

1.03 .15
 2.76

1.78

3.02

1.03
 .15
 2.89

1.90

3.33

1.03
 .15
 3.20

2.22

3.46

W28VT (2)
W28VT (2)
1.03
 .15
 3.33

W28RT (2)
W28RT (2)
U28RT (1)
2.34

X28RT (3)
X28RT (3)
3.48

1.03
 .17
 3.38

2.36

3.71

1.03
 .17
 3.58

2.59

3.96

1.03
 .17
 3.83

2.84


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Wire
Color Die Strip
Code Index Length

Black

13

13/16


Orange 14

1.00 in.

Purple

1-1/16


15

BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

T

Catalog Number
YAG28L-2NTC-LD

1

YAG28L-2NTC-LD-45

2

YAG28L-2NTC-LD-90

3

YAG29L-2TC14-LD
YAG29L-2TC14-LD-45
YAG29L-2TC14-LD-90
YAG29L-2TC14E2-LD
YAG29L-2TC14E2-LD-45
YAG29L-2TC14E2-LD-90
YAG29L-2TC516-LD
YAG29L-2TC516-LD-45
YAG29L-2TC516-LD-90
YAG29L-2TC38-LD
YAG29L-2TC38-LD-45
YAG29L-2TC38-LD-90
YAG29L-2NT38-LD
YAG29L-2NT38-LD-45
YAG29L-2NT38-LD-90
YAG29L-2TC12E1-LD
YAG29L-2TC12E1-LD-45
YAG29L-2TC12E1-LD-90
YAG29L-2TC12-LD
YAG29L-2TC12-LD-45
YAG29L-2TC12-LD-90
YAG29L-2NTC-LD
YAG29L-2NTC-LD-45
YAG29L-2NTC-LD-90
YAG30L-2TC38-LD
YAG30L-2TC38-LD-45
YAG30L-2TC38-LD-90
YAG30L-2TC12-LD
YAG30L-2TC12-LD-45
YAG30L-2TC12-LD-90
YAG30L-2NTC-LD
YAG30L-2NTC-LD-45
YAG30L-2NTC-LD-90
YAG31L-2TC38-LD
YAG31L-2TC38-LD-45
YAG31L-2TC38-LD-90
YAG31L-2NTC38-LD
YAG31L-2NTC38-LD-45
YAG31L-2NTC38-LD-90
YAG31L-2TC12-LD
YAG31L-2TC12-LD-45
YAG31L-2TC12-LD-90
YAG31L-2NTC-LD
YAG31L-2NTC-LD-45
YAG31L-2NTC-LD-90

1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
2
2
2
1
2
3
1
2
3
1
2
3

AWG
4/0 WELD
550/24
4/0 AWG

***
MM2

45°
L

L

Fig. 1

Fig. 2

Fig. 3

Stud Stud
Hole Hole Tongue
Size Spacing Width

Figure
Dimensions
(B) (T)
(L)

4/0 WELD

1/2


1-3/4


1.14


1.03
 .15


1/4


5/8


1.14


1.03
 .16


1/4


3/4


1.14


1.03
 .16


5/16


1


1.14


1.03
 .16


3/8


1


1.14


1.03
 .16


550/24
3/8


1


.94


1.03
 .16


1/2


1


1.14


1.03
 .16


1/2


1-1/4


1.14


1.03
 .16


1/2


1-3/4


1.14


1.03
 .16


3/8


1


1.20


1.03
 .16


1/2


1-1/4


1.20


1.03
 .16


1/2


1-3/4


1.20


1.03
 .16


3/8


1


1.29


1.06
 .18


3/8


1-3/4


1.29


1.06
 .18


250 kcmil
CLASS G 259 STR

-

CLASS H 427 STR

250 WELD
637/24
CLASS I,K,M

Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

MY29-11(1)
Y644HS (1)
W28VT (2)
4.51

Y81KFT (1)
W28RT (2)
Y81KFTMBH (1) X28RT (3)
3.53
 PAT81KFT-18V (1)
2.90

2.76

1.78

3.02

2.89

1.90

3.33

3.20

2.22

3.46

3.33

W29VT (2)
2.34

X29RT (4)
3.48

3.38

2.36

3.71

3.58

2.59

3.96

3.83

2.84

Y644HS (1)
4.65

Y81KFT (1)
4.51
 Y81KFTMBH (1)
3.53
 PAT81KFT-18V (1)
3.48

3.38

2.37

3.98

W29VT (2)
3.88

X29RT (4)
2.87

4.67

4.57

3.56

3.54

3.46

2.41

4.30

4.20

3.20

W30VT (2)
4.04

3.96

2.91

4.73

4.64

3.60

4.65


**
120

150
1/2


1-1/4


1.29


1.06
 .18


1/2


1-3/4


1.29


1.06
 .18


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** The 120 MM2 referenced here is for both Class 2 and
Class 5 conductor.

90°

T

L

Conductor
Fig
#

B

B
T

*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Wire
Color Die Strip
Code Index Length

W28VT (2)
W28RT (2)
X28RT (3)

U28RT (1)

Purple

15

1-1/16


W29VT (2)
W29RT (2)
X29RT (4)

U29RT (1)

Yellow

16

1-1/16


W29VT (2)
W29RT (2)
X29RT (4)

U29RT (1)

Yellow

16

1-1/16


W30VT (2)
W30RT (2)

U30RT (2)

White

17

1-1/8


C-77

BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

Catalog Number
YAG32L-2TC38-LD
YAG32L-2TC38-LD-45
YAG32L-2TC38-LD-90
YAG32L-2NTC-LD
YAG32L-2NTC-LD-45
YAG32L-2NTC-LD-90
YAG34L-2TC516-LD
YAG34L-2TC516-LD-45
YAG34L-2TC516-LD-90
YAG34L-2TC38-LD
YAG34L-2TC38-LD-45
YAG34L-2TC38-LD-90
YAG34L-2NT38-LD
YAG34L-2NT38-LD-45
YAG34L-2NT38-LD-90
YAG34L-2TC12-LD
YAG34L-2TC12-LD-45
YAG34L-2TC12-LD-90
YAG34L-2NTC-LD
YAG34L-2NTC-LD-45
YAG34L-2NTC-LD-90
YAG36L-2TC38-LD
YAG36L-2TC38-LD-45
YAG36L-2TC38-LD-90
YAG36L-2NTC-LD
YAG36L-2NTC-LD-45
YAG36L-2NTC-LD-90
YAG38L-2TC516-LD
YAG38L-2TC516-LD-45
YAG38L-2TC516-LD-90
YAG38L-2NT38-LD
YAG38L-2NT38-LD-45
YAG38L-2NT38-LD-90
YAG38L-2TC38-LD
YAG38L-2TC38-LD-45
YAG38L-2TC38-LD-90
YAG38L-2TC12-LD
YAG38L-2TC12-LD-45
YAG38L-2TC12-LD-90
YAG38L-2NTC-LD
YAG38L-2NTC-LD-45
YAG38L-2NTC-LD-90
YAG39L-2NTC-LD
YAG39L-2NTC-LD-45
YAG39L-2NTC-LD-90
YAG40L-2TC38-LD
YAG40L-2TC38-LD-45
YAG40L-2TC38-LD-90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width
3/8


775/24

1


1.40


185
313.1 kcmil

1/2


1-3/4


1.40


5/16


1


1.55


3/8


1


1.55


3/8


1-3/4


.96


1/2


1-1/4


1.55


1/2


1-3/4


1.55


3/8


1


1.73


1/2


1-3/4


1.73


5/16


1


1.82


3/8


1


1.63


3/8


1


1.82


1/2


1-1/4


1.82


1/2


1-3/4


1.82


373.7 kcmil
925/24

240

350 kcmil CLASS I

1100/24
444.4 kcmil

535.3 kcmil
1325/24

300

500 kcmil CLASS I

600 kcmil

-

1/2


1-3/4


1.90


646 kcmil
1600/24

400

3/8


1


1.98


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

90°

T
45°

Conductor
C-78

B

B
T
L

L

L

Fig. 1

Fig. 2

Fig. 3

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
3.73

1.19
 .19
 3.62

2.45

W31VT (2)
W31VT (2)
U31RT (2)
4.91

W31RT (2)
1.19
 .19
 4.81

3.64

3.79

1.27
 .23
 3.72

2.42

3.92

1.27
 .23
 3.84

2.54

4.67

W32VT (2)
1.27
 .23
 4.59

W32VT (2)
U32RT (2)
W32RT (2)
3.29

4.42

1.27
 .23
 3.34

3.04

5.11

1.27
 .23
 5.03

Y644HS (1)
3.73

Y81KFT (1)
4.28
 Y81KFTMBH (1)
1.38
 .27
 4.24
 PAT81KFT-18V (1)
2.81

U34RT (2)
5.28

1.38
 .27
 5.24

3.81

4.09

1.45
 .27
 4.02

2.53

4.40

1.45
 .27
 4.33

2.84

4.28

1.45
 .27
 4.24

U38XRT (2)
2.81

4.72

1.45
 .27
 4.64

3.16

5.28

1.45
 .27
 5.24

3.81

5.29

1.19
 .27
 5.26

Y644HS (1)
U38RT (2)
3.87

Y81KFT (2)
4.33
 Y81KFTMBH (2)
1.42
 .30
 4.23
 PAT81KFT-18V (2)
U39RT (2)
2.72


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Wire
Color Die Strip
Code Index Length

Red

18

1-1/4


Blue

19

1-5/16


Brown

20

1-3/8


Pink

20

1-3/8


Purple 400

1-3/8


Black

1-5/16


24

BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
STANDARD BARREL
LEAD PLATED
(Continued)

Catalog Number
YAG40L-2NNT-LD
YAG40L-2NNT-LD-45
YAG40L-2NNT-LD-90
YAG40L-2NTC-LD
YAG40L-2NTC-LD-45
YAG40L-2NTC-LD-90
YAG44L-2TC38-LD
YAG44L-2TC38-LD-45
YAG44L-2TC38-LD-90
YAG44L-2TC12-LD
YAG44L-2TC12-LD-45
YAG44L-2TC12-LD-90
YAG44L-2TC12E3-LD
YAG44L-2TC12E3-LD-45
YAG44L-2TC12E3-LD-90
YAG44L-2NTC-LD
YAG44L-2NTC-LD-45
YAG44L-2NTC-LD-90
YAG44L-2TC58-LD
YAG44L-2TC58-LD-45
YAG44L-2TC58-LD-90

Stud Stud
Hole Hole Tongue
Size Spacing Width
1/2
 1-3/4
 1.63


1/2
 1-3/4
 1.98


3/8


1


2.18


1/2
 1-1/4
 2.18


1/2
 1-1/2
 2.18


1/2
 1-3/4
 2.18


5/8
 1-1/2
 2.18


* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

90°

T
45°

Conductor
Fig
***
#
AWG
MM2
1
2
646 kcmil
3
1
1600/24
2
3
1
2
3
1
2
3 777.7 kcmil
1
2
1925/24 500
3
1 750 kcmil CLASS I
2
3
1
2
3

B

B
T
L

L

L

Fig. 1

Fig. 2

Fig. 3

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
5.43

1.42
 .30
 5.42

3.91

U39RT (2)
5.43

1.42
 .30
 5.42

3.91

4.80

1.65
 .33
 4.75

3.02

Y644HS (1)
5.11

Y81KFT (2)
1.65
 .33
 5.07

Y81KFTMBH (2)
3.33

PAT81KFT-18V (2)
5.36

1.65
 .33
 5.32

U44XRT (2)
3.58

5.80

1.65
 .33
 5.75

4.02

5.61

1.65
 .33
 5.57

3.83


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Wire
Color Die Strip
Code Index Length

Black

24 1-5/16


Yellow L115 1-5/8


C-79

BURNDY
Compression
TWO HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL
BELLED END

DIE AND COLOR
CODE INFORMATION
NO INSPECTION
WINDOW

CRIMPS
ELECTRO-TIN
PLATED

TYPES YA-2TC-FXB,
YAV-2TC-FXB
COPPER COMPRESSION
TERMINAL

CABLE
ACCOMMODATION

B

C-80

BELLED END
ASSISTS
FLEXIBLE WIRE
INSERTION

B

B
T

T

L

L

Fig. 1

Fig. 2

Conductor
Figure
Dimensions
(B) (T)
(L)

1/4


3/4


.41


.90
 .08
 2.54


1/4


5/8


.41


.90
 .08
 2.41


Catalog Number
YA8C2TC14E2-FXB

1

YA8C2TC14-FXB

1

YA8C2TC38-FXB

1

3/8


1


.57


.90
 .06
 2.98


YAV6C2TC14E2-FXB

1

1/4


3/4


.48


1.22
 08
 2.88


YAV6C2TC14-FXB

1

1/4


5/8


.48


1.22
 .08
 2.76


YAV6C2TC38-FXB

1

3/8


1


.60


1.22
 .06
 3.32


YAV6C2N-FXB

1

1/2
 1-3/4


.77


1.22
 .04
 4.51


YAV5C2TC14-FXB

1

1/4


5/8


.44


1.22
 .07
 2.76


YAV4C2TC14E2-FXB
YAV4C2TC14E1-FXB
YAV4C2TC14-FXB
YAV4C2TC516-FXB
YAV4C2TC38-FXB
YAV4C2N-FXB
YA3C2TC516-FXB
YA3C2TC38-FXB
YA3C2N-FXB
YAV2C2TC14-FXB
YAV2C2TC14E2-FXB
YAV2C2TC14E1-FXB
YAV2C2TC516-FXB
YAV2C2TC38-FXB
YAV2C2NT38-FXB
YAV2C2N-FXB
YAV1C2TC14-FXB
YAV1C2TC14E2-FXB
YAV1C2TC38-FXB
YAV1C2N-FXB

1
1
1 91/24 - 105/24 1 #4 WELD
1 #4 AWG
1
1 105/24 - 125/24
1 #3 WELD 1 #3 AWG
1
1 125/24 - 150/24
1
1 #2 WELD 35
1
1 #2 AWG
1
1 175/24 - 225/24
1 #1 WELD 1 #1 AWG
1

1/4

1/4

1/4

5/16

3/8

1/2

5/16

3/8

1/2

1/4

1/4

1/4

5/16

3/8

3/8

1/2

1/4

1/4

3/8

1/2


3/4

1

5/8

1

1

1-3/4

1

1

1-3/4

5/8

3/4

1

1

1

1

1-3/4

5/8

3/4

1

1-3/4


.55

.55

.55

.55

.63

.77

.55

.58

.77

.67

.67

.67

.67

.67

.48

.77

.75

.75

.75

.77


1.22

1.22

1.22

1.22

1.22

1.22

1.48

1.48

1.48

1.35

1.35

1.35

1.35

1.35

1.35

1.35

1.50

1.50

1.50

1.50


YAV252TC14-FXB

1

1/4


5/8


.83


1/4


3/4


.83


3/8


1


.83


YAV252TC38-FXB

1

AWG
37/24
# 8 WELD
#8 AWG

61/24
#6 WELD
#6 AWG

#5 AWG

275/24
1/0 WELD

***
MM2

Stud Stud
Hole Hole Tongue
Size Spacing Width

Fig
#

1

T
45°

UL Listed 90° C,
600 Volts to 35 KV ◆

YAV252TC14E2-FXB

90°

**
10

**
16

-

50

Consult cable manufacturers for stress relief instructions.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** The MM2 conductor sizes referenced here are for both
Class 2 and Class 5 conductors.

.09

.09

.09

.09

.09

.09

.09

.09

.09

.10

.10

.10

.10

.10

.10

.09

.12

.12

.12

.12


Dieless
(# of crimps)

Y8MRB-1 (2)
Y2MR + Y1MR (2)
MY29-11 (2)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
Y2MR + Y1MR (2)
MY29-11 (2)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
Y2MR + Y1MR (4)
MY29-11 (2)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

L

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

W8CRT (2) W8CVT (2)
W8CVT (2) W8CRT (2)
X8CRT (2) X8CRT (2)

U8CRT (2)

Red

49

1


W5CVT (2) W5CVT (2)
W5CRT (2) W5CRT (2)
X5CRT (2) X5CRT (2)

U5CRT (2)

Blue

7

1-5/16


U4CRT (2)

Gray

8

1-5/16


U3CRT (2)

White

9

1-9/16


U2CRT (2)

Brown

10 1-7/16


U1CRT-1 (2)

Green

11 1-9/16


U25RT (2)

Pink

12 1-9/16


2.93

3.18

W4CVT (2) W4CVT (2)
2.81

W4CRT (2) W4CRT (2)
3.24

X4CRT (2) X4CRT (2)
3.37

4.56

3.51

3.64

W3CRT (2) W3CRT (2)
4.83

3.00

3.13

MY29-11 (2)
3.38

W2CVT (2) W2CVT (2)
Y644HS (1)
3.44

W2CRT (2) W2CRT (2)
Y81KFT (1)
3.57

X2CRT (2) X2CRT (2)
Y81KFTMBH (1)
3.57

PAT81KFT-18V (1)
4.76

3.17

W1CVT (2) W1CVT (2)
3.30

W1CRT-1 (2) W1CRT-1 (2)
3.74

X1CRT-1 (2) X1CRT-1 (2)
4.92

MY29-11 (2)
1.50
 .12
 3.21

Y644HS (1) W25RT (4) W25RT (4)
Y81KFT (2) W25VT (4) W25VT (4)
1.50
 .12
 3.34

Y81KFTMBH (2) X25RT (4) X25RT (4)
1.50
 .12
 3.78
 PAT81KFT-18V (2)

*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
‡ P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for “FX” connectors.
Consult shielded cable manufacturers for stress relief
instructions.

BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL
BELLED END
(Continued)
Stud
Hole
Spacing
1-3/4

5/8

3/4

1

1-3/4

1-3/4

3/4

1

1-3/4

3/4

1


Tongue
Width
.83

.93

.93

.93

.93

.93

1.02

1.02

1.02

1.14

.75


1


1.14


Figure
Dimensions
(B) (T)
(L)
1.50
 .12
 4.96

1.63
 .13
 3.40

1.63
 .13
 3.52

1.63
` .13
 3.96

1.63
 .13
 4.71

1.63
 .13
 5.15

1.64
 .14
 3.58

1.64
 .14
 4.01

1.64
 .14
 5.20

1.77
 .14
 3.76

1.77
 .14
 4.20

4.20

1.77
 .14
 3.92

2.39

1.77
 .14
 4.20

1.77
 .14
 5.39

2.00
 .15
 3.76

2.00
 .15
 4.20

4.20

2.00
 .15
 3.92

2.39

2.00
 .15
 4.20

2.00
 .15
 5.39

2.16
 .16
 4.61

2.12
 .16
 5.80

2.18
 .18
 4.66

2.18
 .18
 5.85

2.32
 .19
 4.85

2.32
 .19
 6.04

2.48
 .23
 4.66

2.48
 .23
 5.10

6.29

2.48
 .23
 5.93

3.73

6.01

3.08
 .26
 5.46

2.86

7.01

3.08
 .26
 6.46

3.84

3.08
 .27
 6.82

3.08
 .27
 6.26


Catalog Number
YAV252N-FXB
YAV262TC14-FXB
YAV262TC14E2-FXB
YAV262TC38-FXB
YAV262NTC38-FXB
YAV262N-FXB
YAV272TC14E2-FXB
YAV272TC38-FXB
YAV272N-FXB
YAV282TC14E2-FXB
YAV282NT38-FXB
YAV282TC38-FXB
YAV282TC38-FXB-45
YAV282TC38-FXB-90
YAV282NTC38-FXB
YAV282N-FXB
YAV292TC14E2-FXB
YAV292NT38-FXB
YAV292TC38-FXB
YAV292TC38-FXB-45
YAV292TC38-FXB-90
YAV292NTC38-FXB
YAV292N-FXB
YA302TC38-FXB
YA302N-FXB
YA312TC38-FXB
YA312N-FXB
YA322TC38-FXB
YA322N-FXB
YA342TC14E2-FXB
YA342TC38-FXB
YA342N-FXB
YA342N-FXB-45
YA342N-FXB-90
YA382TC38-FXB
YA382TC38-FXB-45
YA382TC38-FXB-90
YA382N-FXB
YA382N-FXB-45
YA382N-FXB-90
YA382-FXBG2
YA382-FXBG3
YA402N-FXB

1 1600/24 646 kcmil 400 1/2
 1-3/4
 1.98
 3.24
 .30
 7.22


YA442TC38-FXB
YA442N-FXB
YA462N-FXB

325/24
2/0 WELD
2/0 AWG

70

450/24
3/0 WELD
3/0 AWG

95

550/24
4/0 WELD
4/0 AWG

** 3/8

120

3/8
 1-3/4
 1.14

1/2
 1-3/4
 1.14

1/4
 3/4
 1.14

3/8

1

.75

550/24
-

3/8


1


1.14


1-3/4

1-3/4

1

1-3/4

1

1-3/4

1

1-3/4

3/4

1


1.14

1.14

1.20

1.20

1.29

1.29

1.40

1.40

1.55

1.55


4/0 WELD
3/8

1/2

250 FLEX - CLASS G 259 STR 3/8

CLASS H 427 STR 1/2

250 FLEX
3/8

150
637/24 CLASS I, K, M
1/2

775/24
3/8

185
313.1 kcmil
1/2

1/4

925/24
3/8

373.7 kcmil 240
(350 kcmil nom.)
1/2


3/8


1-3/4
 1.55


1


1.84


1325/24
300
535.3 kcmil (500kcmil nom.)
1/2
 1-3/4
 1.84

3/8

2

1.84

1/2
 1-7/8
 1.84


L

L

L

Fig. 1

Fig. 2

Fig. 3

Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

W26VT (4) W26VT (4)
W26RT (4) W26RT (4)
X26RT (4) X26RT (4)

Wire
Color Die Strip
Code Index Length

U26RT (2)

Black

13

1-13/16


U27RT (2)

Orange

14

1-13/16


W28VT (4) W28VT (4)
W28RT (4) W28RT (4)
X28RT (6) X28RT (6)

U28RT (2)

Purple

15

1-7/8


W29VT (4)
W29RT (4)
X29RT (6)

U29RT (2)

Yellow

16

1-7/8


U30RT (4)

White

17

2-1/4


U31RT (4)

Red

18

2-1/4


MY29-11 (2)
W27RT (4) W27RT (4)
Y644HS (1)
W27VT (4) W27VT (4)
Y81KFT (2)
X27RT (4) X27RT (4)
Y81KFTMBH (2)
PAT81KFT-18V (2)

W29VT (4)
X29RT (6)

W30VT (4)
Y644HS (1)
Y81KFT (2) W31VT (4)
Y81KFTMBH (2)
PAT81KFT-18V (2)

W30RT (4)
W30VT (4)
W31RT (4)
W31VT (4)

W32VT (4)

W32VT (4)
W32RT (4)

U32RT (4)

Blue

19 2-9/16


-

-

U38XRT (4)

Pink

L99 3-3/16


-

-

U39RT (4)

Black

24 3-5/16


-

-

U44XRT (4)

Yellow L115 3-7/16


-

-

P45RT (4)
**

Yellow

Y644HS (1)
Y81KFT (3)
1
1925/24
3/8

1

2.19
 3.33
 .33
 6.44
 Y81KFTMBH (3)
500
1 777.7 kcmil (750kcmil nom.)
1/2
 1-3/4
 2.19
 3.33
 .33
 7.44
 PAT81KFT-18V (3)
2750/24
1
1/2
 1-3/4
 2.69
 3.58
 .39
 7.91

1111 kcmil (1000kcmil nom.)

Consult cable manufacturers for stress relief instructions.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.

T
45°

Fig
#
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
2
3
1
2
3
1
2
3
1
1

AWG
1/0 AWG

***
MM2
50

90°

T

Conductor
Stud
Hole
Size
1/2

1/4

1/4

3/8

3/8

1/2

1/4

3/8

1/2

1/4

3/8


B

B
T

** The MM2 conductor sizes referenced here are for both
Class 2 and Class 5 conductors.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
‡ P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.

29

3-11/16


▲ See tooling section of this catalog for complete tool and
die listings. Use ONLY color-coded die recommendations
for “-FX” connectors.
Consult shielded cable manufacturers for stress relief
instructions.

C-81

BURNDY
Compression
TWO HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW

BEVELED
ENTRY

DIE AND COLOR
CODE INFORMATION

INSPECTION
WINDOW
CRIMPS

TYPE YAZ-FX
CABLE
ACCOMMODATION

B

C-82

ELECTRO-TIN
PLATED

UL Listed 90° C,
600 Volts to 35 KV ◆

B

B

90°

T

T

T
45°
L

L

L

Fig. 1

Fig. 2

Fig. 3

Conductor
Catalog Number
YAZ8C2TC10FX
YAZ8C2TC10FX45
YAZ8C2TC10FX90
YAZ8C2TC10E2FX
YAZ8C2TC10E2FX45
YAZ8C2TC10E2FX90
YAZ8C2TC14E1FX
YAZ8C2TC14E1FX45
YAZ8C2TC14E1FX90
YAZ8C2TC14FX
YAZ8C2TC14FX45
YAZ8C2TC14FX90
YAZ8C2TC14E2FX
YAZ8C2TC14E2FX45
YAZ8C2TC14E2FX90
YAZ8C2TC38FX
YAZ8C2TC38FX45
YAZ8C2TC38FX90
YAZV6C2TC10E2FX
YAZV6C2TC10E2FX45
YAZV6C2TC10E2FX90
YAZV6C2TC14FX
YAZV6C2TC14FX45
YAZV6C2TC14FX90
YAZV6C2TC14E2FX
YAZV6C2TC14E2FX45
YAZV6C2TC14E2FX90
YAZV6C2TC14E1FX
YAZV6C2TC14E1FX45
YAZV6C2TC14E1FX90
YAZV6C2TC38FX
YAZV6C2TC38FX45
YAZV6C2TC38FX90

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

AWG

***
MM2

37/24
#8 WELD

Stud Stud
Hole Hole Tongue
Size Spacing Width
# 10

5/8


.41


# 10

3/4


.41


1/4


1


.44


**
10

#3 AWG

1/4


5/8


.44


1/4


3/4


.44


3/8


1


.58


# 10

3/4


.48


1/4


5/8


.48


1/4


3/4


.48


1/4


1


.48


3/8


1


.58


61/24
#6 WELD

**
16

#6 AWG

* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.
*** The MM2 conductor size listed are the recommendations
for Class 5 conductor.

Figure
Dimensions
(B) (T)
(L)
2.20

.75
 .08
 2.09

1.37

2.33

.75
 .08
 2.22

1.50

2.70

.75
 .08
 2.60

1.87

2.32

.75
 .08
 2.20

1.

2.45

.75:
 .08
 2.33

1.62

2.89

.75
 .06
 2.72

2.05

2.64

.75
 .08
 2.48

1.51

2.65

.75
 .08
 2.45

1.51

2.78

.75
 .08
 2.58

1.63

3.03

.75
 .08
 2.83

1.88

3.22

.75
 .06
 2.97

2.06


Dieless
(# of crimps)

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Wire
Color Die Strip
Code Index Length

Y8MRB-1 (1)
Y2MR (2)
MY29-11 (2) W8CVT (2) W8CVT (2)
Y1MR (2) W8CRT (2)) W8CRT (2)
Y81KFT (1) X8CRT (2) X8CRT (2)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U8CRT (2)

Red

49

1


Y2MR (2)
MY29-11 (2)
Y644HS (1) W5CVT (2) W5CVT (2)
Y1MR (2) W5CRT (2) W5CRT (2)
Y81KFT (1) X5CRT (2) X5CRT (2)
Y81KFTMBH (1)
PAT81KFT-18V (1)

U5CRT (2)

Blue

7

1-3/16


▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connecotrs. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

T

Catalog Number
YAZV6C2TC38E2FX
YAZV6C2TC38E2FX-45
YAZV6C2TC38E2FX-90
YAZV6C2TC38E6FX
YAZV6C2TC38E6FX-45
YAZV6C2TC38E6FX-90
YAZV4C2TC38E2-FX
YAZV4C2TC38E2-FX-45
YAZV4C2TC38E2-FX-90
YAZV4C2TC38FX
YAZV4C2TC38FX45
YAZV4C2TC38FX90
YAZV4C2TC14FX
YAZV4C2TC14FX45
YAZV4C2TC14FX90
YAZV4C2TC14E2FX
YAZV4C2TC14E2FX45
YAZV4C2TC14E2FX90
YAZV2C2TC14FX
YAZV2C2TC14FX45
YAZV2C2TC14FX90
YAZV2C2TC14E2FX
YAZV2C2TC14E2FX45
YAZV2C2TC14E2FX90
YAZV2C2TC38FX
YAZV2C2TC38FX45
YAZV2C2TC38FX90
YAZV2C2NTCFX
YAZV2C2NTCFX45
YAZV2C2NTCFX90
YAZV1C2TC14FX
YAZV1C2TC14FX45
YAZV1C2TC14FX90
YAZV1C2TC14E1FX
YAZV1C2TC14E1FX45
YAZV1C2TC14E1FX90
YAZV1C2TC14E2FX
YAZV1C2TC14E2FX45
YAZV1C2TC14E2FX90
YAZV1C2TC38FX
YAZV1C2TC38FX45
YAZV1C2TC38FX90
YAZV1C2TC516E6FX
YAZV1C2TC516E6FX-45
YAZV1C2TC516E6FX-90
YAZV1C2TC516FX
YAZV1C2TC516FX45
YAZV1C2TC516FX90

3/4


.58


3/8


7/8


.58


3/8


3/4


.58


3/8


1


.58


1/4


5/8


.55


1/4


3/4


.55


1/4


5/8


.68


1/4


3/4


.68


3/8


1


.68


1/2


1-3/4


.83


1/4


5/8


.75


1/4


1


.75


1/4


3/4


.75


3/8


1


.75


5/16


7/8


.75


5/16


1


.75


* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

T

T
45°

Stud Stud
Hole Hole Tongue
Size Spacing Width
3/8


90°

L

L

Fig. 1

Fig. 2

Conductor
Fig
***
#
AWG
MM2
1
2
61/24
3
**
#6 WELD
1
16
#6 AWG
2
3
1
2
3
1
91/24-105/24
2
3
#4 WELD
1
2
#4 AWG
3
1
2
3
1
2
3
1
125/24-150/24
2
3
#2 WELD 35
1
2
#2 AWG
3
1
2
3
1
2
3
1
2
3
1
175/24-225/24
2
3
#1 WELD
1
2
#1 AWG
3
1
2
3
1
2
3

B

B

Figure
Dimensions
(B) (T)
(L)
2.97

.75
 .06
 2.72

1.81

3.09

.75
 .06
 2.85

1.94

3.14

1.25
 08
 2.88

1.86

3.39

1.25
 .08
 3.13

2.11

2.83

1.25
 .09
 2.59

1.55

2.95

1.25
 .09
 2.72

1.68

3.01

1.38
 .10
 2.75

1.60

3.13

1.38
 .10
 2.87

1.73

3.57

1.38
 .10
 3.31

2.16

4.76

1.38
 .10
 4.50

3.35

3.04

1.38
 .12
 2.81

1.64

3.41

1.38
 .12
 3.18

2.01

3.16

1.38
 .12
 2.93

1.76

3.60

1.38
 .12
 3.37

2.20

3.35

1.38
 .12
 3.12

1.95

3.47

1.38
 .12
 3.24

2.08


Dieless
(# of crimps)

L

Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750

Y2MR + Y1MR (2)
MY29-11 (2)
Y644HS (1) W5CVT (2)
Y81KFT (1)
W5CRT (2)
Y81KFTMBH (1) X5CRT (2)
PAT81KFT-18V (1)

Wire
Color Die Strip
Code Index Length

W5CVT (2)
W5CRT (2)
X5CRT (2)

U5CRT (2)

Blue

7

1-3/16


W4CVT (2)
W4CRT (2)
X4CRT (2)

W4CVT (2)
W4CRT (2)
X4CRT (2)

U4CRT (2)

Gray

8

1-5/16


W2CVT (2)
W2CRT (2)
X2CRT (2)

W2CVT (2)
W2CRT (2)
X2CRT (2)

U2CRT (2)

Brown

10

1-7/16


MY29-11 (2)
Y644HS (1) W1CVT (2) W1CVT (2)
Y81KFT (1) W1CRT-1 (2) W1CRT-1 (2)
Y81KFTMBH (1) X1CRT-1 (2) X1CRT-1 (2)
PAT81KFT-18V (1)

U1CRT-1 (2)

Green

11

1-7/16


Y1MR (4)
Y2MR (4)
MY29-11 (2)
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connecotrs. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

C-83

BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

T

Catalog Number
YAZV252TC14FX
YAZV252TC14FX45
YAZV252TC14FX90
YAZV252TC14E2FX
YAZV252TC14E2FX45
YAZV252TC14E2FX90
YAZV252TC38FX
YAZV252TC38FX45
YAZV252TC38FX90
YAZV252NTCFX
YAZV252NTCFX45
YAZV252NTCFX90
YAZV262TC14FX
YAZV262TC14FX45
YAZV262TC14FX90
YAZV262TC14E2FX
YAZV262TC14E2FX45
YAZV262TC14E2FX90
YAZV262TC38FX
YAZV262TC38FX45
YAZV262TC38FX90
YAZV262NTCFX
YAZV262NTCFX45
YAZV262NTCFX90
YAZV272TC14E2FX
YAZV272TC14E2FX-45
YAZV272TC14E2FX-90
YAZV272TC38FX
YAZV272TC38FX45
YAZV272TC38FX90
YAZV282TC14E2FX
YAZV282TC14E2FX45
YAZV282TC14E2FX90
YAZV282NT38FX
YAZV282NT38FX-45
YAZV282NT38FX-90
YAZV282TC38FX
YAZV282TC38FX45
YAZV282TC38FX90
YAZV282NTCFX
YAZV282NTCFX45
YAZV282NTCFX90
YAZV292NT516FX
YAZV292NT516FX-45

Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2

YAZV292NT516FX-90

3

AWG

***
MM2

275/24
1/0 WELD

.83


1/4


3/4


.83


1


.83


1/2
 1-3/4


.83


1/4


5/8


.93


1/4


3/4


.93


3/8


1


.93


1/2
 1-3/4


.93


1/4


1.03


3/4


95

550/24
4/0 WELD

5/8


70

2/0 AWG

450/24
3/0 WELD
3/0 AWG

1/4


3/8


325/24
2/0 WELD

Stud Stud
Hole Hole Tongue
Size Spacing Width

50

1/0 AWG

**
120

4/0 AWG

3/8


1


1.03


1/4


3/4


1.14


3/8


1


.94


3/8


1


1.14


1/2
 1-3/4
 1.14


550/24
4/0 WELD

-

5/16
 1-3/4
 1.20


* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

90°
T

T
45°

Conductor
C-84

B

B
L

L

Fig. 1

Fig. 2

▲ Installation Tooling
Figure
Mechanical
Hydraulic
Dimensions
Dieless
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
(B) (T)
(L)
(# of crimps)
MD7-34R
Y500CTHS
Y46*, PAT750
3.20

1.50
 .12
 2.92

1.66

3.32

1.50
 .12
 3.04

W25VT (4) W25VT (4)
1.79

W25RT (4) W25RT (4)
U25RT (2)
3.76

X25RT (4) X25RT (4)
1.50
 .12
 3.48

2.23

4.95

1.50
 .12
 4.67

3.41

3.20

1.50
 .13
 2.92

1.66

3.32

1.50
 .13
 3.05

W26VT (4) W26VT (4)
1.79

W26RT (4) W26RT (4)
U26RT (2)
3.76
 MY29-11 (2)
X26RT (4) X26RT (4)
1.50
 .13
 3.48
 Y644HS (1)
2.23

Y81KFT (2)
4.95
 Y81KFTMBH (2)
1.50
 .13
 4.67
 PAT81KFT-18V (2)
3.41

3.36

1.50
 .14
 3.08

W27VT (4) W27VT (4)
1.82

W27RT (4) W27RT (4)
U27RT (2)
3.80

X27RT (4) X27RT (4)
1.50
 .14
 3.52

2.25

3.52

1.62
 .15
 3.23

1.86

3.96

1.62
 .15
 3.67

W28VT (4) W28VT (4)
2.30

W28RT (4) W28RT (4)
U28RT (2)
3.96

X28RT (6) X28RT (6)
1.62
 .15
 3.67

2.30

4.93

1.62
 .15
 4.64

3.27

4.62
 Y644HS (1)
W29RT (4)
4.35

Y81KFT (2) W29VT (4)
2.00
 .16

W29VT (4)
U29RT (2)
Y81KFTMBH (2) X29RT (8)
2.96

X29RT (8)
PAT81KFT-18V (2)

▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

L

Fig. 3

Wire
Color Die Strip
Code Index Length

Pink

12 1-9/16


Black

13 1-9/16


Orange 14 1-9/16


Purple 15 1-11/16


Yellow

16 1-11/16


BURNDY
Compression

B

TWO HOLE HYLUG™
FLEX CONDUCTOR
LONG BARREL WITH
INSPECTION WINDOW
(Continued)

Catalog Number
YAZ302TC38FX
YAZ302TC38FX-45
YAZ302TC38FX-90
YAZ312TC38FX
YAZ312TC38FX45
YAZ312TC38FX90
YAZ312TC14E2FX
YAZ312TC14E2FX-45
YAZ312TC14E2FX-90
YAZ322TC38FX
YAZ322TC38FX45
YAZ322TC38FX90
YAZ342TC14E2FX
YAZ342TC14E2FX-45
YAZ342TC14E2FX-90
YAZ342NT38FX
YAZ342NT38FX-45
YAZ342NT38FX-90
YAZ342TC38FX
YAZ342TC38FX45
YAZ342TC38FX90
YAZ342NTCFX
YAZ342NTCFX45
YAZ342NTCFX90
YAZ362TC38FX
YAZ362TC38FX45
YAZ362TC38FX90
YAZ382NT38FX
YAZ382NT38FX-45
YAZ382NT38FX-90
YAZ382TC38FX
YAZ382TC38FX45
YAZ382TC38FX90
YAZ382NNTFX
YAZ382NNTFX-45
YAZ382NNTFX-90
YAZ382NTCFX
YAZ382NTCFX45
YAZ382NTCFX90

AWG
250 FLEX
CLASS G 259 STR.
CLASS H 427 STR.

***
MM2

250 FLEX
637/24 150
CLASS I, K, M

775/24
185
313.1 kcmil

373.3 kcmil
925/24

Stud Stud
Hole Hole Tongue
Size Spacing Width
3/8


1


1.20


3/8


1


1.28


1/4


3/4


1.29


3/8


1


1.55


1/4


3/4


1.55


3/8


1


.96


3/8


1


1.55


1/2
 1-3/4
 1.55

1100/24
444.4 kcmil

-

535.3 kcmil
1325/24
(500 MCM NOM)

3/8


1


1.72


3/8


1


1.63


3/8


1


1.81


300
1/2
 1-3/4
 1.63


1/2
 1-3/4
 1.81


* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for
“-FX” connecotrs. For nest/indentor system contact factory.

T

T
45°

240

(350 MCM NOM)

90°

T

L

L

L

Fig. 1

Fig. 2

Conductor
Fig
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3

B

B

Figure
Dimensions
Dieless
(B) (T)
(L)
(# of crimps)
4.42

2.00
 .16
 4.05

2.37

4.45

2.00
 .18
 4.10

2.41

4.02

2.00
 .18
 3.66

1.97

4.62

2.12
 .19
 4.25

2.46

4.42

2.25
 .23
 4.06

2.10

4.85

2.25
 .23
 4.50

2.54

4.85
 Y644HS (1)
2.25
 .23
 4.50

Y81KFT (2)
2.54
 Y81KFTMBH (2)
6.04
 PAT81KFT-18V (2)
2.25
 .23
 5.69

3.73

5.55

2.69
 .27
 5.14

2.81

5.72

2.81
 .27
 5.26

2.84

5.72

2.81
 .27
 5.26

2.84

6.72

2.81
 .27
 6.26

3.84

6.72

2.81
 .27
 6.26

3.84


Fig. 3

▲ Installation Tooling
Mechanical
Hydraulic
MD6, OUR840, BCT500HS,
Y35,Y39,Y750,
MD7-34R
Y500CTHS
Y46*, PAT750
W29RT (4)
W29VT (4) W29VT (4)
U29RT (2)
X29RT (8) X29RT (8)

Wire
Color Die Strip
Code Index Length
Yellow

16 2-1/16


W30VT (4)

W30VT (4)
W30RT (4)

U30RT (4)

White

17 2-1/16


W31VT (4)

W31VT (4)
W31RT (4)

U31RT (4)

Red

18 2-3/16


W32VT (4)

W32VT (4)
W32RT (4)

U32RT (4)

Blue

19 2-5/16


-

-

U34RT (4)

Brown

20

-

-

U38XRT (4)

Pink

L99 2-7/8


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

2-3/4


C-85

BURNDY
Compression
E-LINE HYLUG™
EQUIPMENT LINE
TYPE YAE
COPPER AND ALUMINUM
COMPRESSION TERMINAL

C-86

Fig. 1

Fig. 2

UL Listed 90° C,
600 Volts to 35 KV ◆
YA-E Equipment terminals are designed to
provide replacements for original equipment
mechanical or other compression terminals.
These narrow tongue terminals are specially
designed to fit in tight areas. Whether you’re
upgrading or replacing, YA-E connectors will

provide for any of your cable termination
needs. When installed with our dieless tool,
these terminals can accomodate a range of
conductor sizes.

COPPER E-LINE HYLUG™ COMPRESSION TERMINALS

Catalog
Number

Conductor Accommodations
Copper Only
Fig Conventional Expanded Wire Range
No. Wire Size
using Y644M

† Installation Tooling
Mechanical

Bolt Tongue
Bolt Hole Width
Size Spacing (max)

Dimensions
B
T
L

YA25LN50T14E
YA25LN64T516E

1
1

1/0 AWG

#6 - 1/0 AWG

1/4
5/16

-

0.50
0.64

0.88
0.88

0.12
0.12

YA26LN50T14E

1

2/0 AWG

#4 - 2/0 AWG

1/4

-

0.50

0.94

0.12

YA30LN98T516E
YA30L24N100T38E
YA342LNN119T12E
YA342LNN131T12E
YA34L6N131T12E
YA39L6N131T12E

1
1
2
2
1
1

300 Kcmil

2/0 AWG - 300 Kcmil

500 Kcmil

4/0 AWG - 500 Kcmil

750 Kcmil

500 - 750 Kcmil

5/16
3/8
1/2
1/2
1/2
1/2

1.75
1.75
-

0.98
1.00
1.19
1.31
1.31
1.31

1.03
1.03
1.27
1.27
1.27
1.42

0.16
0.16
0.23
0.23
0.23
0.27

Hydraulic
Y35,Y750,Y46*,
Dieless
MD6, MD7
PAT750
(number of crimps) (number of crimps) (number of crimps)

1.84
1.96

Y644HS (1)
PAT644HS (1)
Y81KFT (1)
1.94 Y81KFTMBH (1)
PAT81KFT-18V (1)
2.31
Y644HS (1)
2.44
PAT644HS (1)
5.06
Y81KFT (2)
5.06
Y81KFTMBH (2)
3.31
PAT81KFT-18V (2)
3.61

Color
Code

Die
Index

Wire
Strip
Length

W25RT (2)
W25VT (2)

U25RT (1)
U2CABT (1)

Pink

12
348

15/16


W26RT (2)
W26VT (2)

U26RT (1)

Black

13

1


White

17
298

1-1/16


Brown

20
299

1-5/16


Black

24

1-1/2


Color
Code

Die
Index

Wire
Strip
Length

W30RT (2)

U30RT (2)
U28ART (2)
U34RT (2)
U31ART (2)
P34RT (2)
U39RT (2)

ALUMINUM E-LINE HYLUG™ COMPRESSION TERMINALS

Catalog
Number
YA8CA3S56T14E
YA2CA5S53T14E
YA2CA1S91T516E
YA25A1S60T516E
YA25A3N69T38E
YA27A10S76T516E
YA30A9N100T516E
YA30A6N100T38E
YA30A1N131T12E
YA31A11N100T516E
YA31A9N100T38E
YA32A8N106T516E
YA34A8N131T38E
YA34A3N131T12E
YA34A7N131T12E
YA36A9N131TD12E
YA36A3N131TD12E
YA39A5N131TD12E
YA39A1N131TD12E

Conductor Accommodations
Aluminum Copper or Aluminum
Fig Conventional Expanded Wire Range
No. Wire Size
using Y644M
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1

#8 AWG

#8 AWG

#2 AWG

#6 - #2 AWG

1/0 AWG

#1 - 1/0 AWG

3/0 AWG

#1 - 3/0 AWG

300 Kcmil

2/0 AWG - 300 Kcmil

350 Kcmil

3/0 AWG - 350 Kcmil

400 Kcmil

4/0 AWG - 400 Kcmil

500 Kcmil

4/0 AWG - 500 Kcmil

600 Kcmil

250 - 600 Kcmil

750 Kcmil

500 - 750 Kcmil Aluminum
500 Kcmil Copper Only

† A variety of BURNDY® installation tools are available and
not all tools are listed. If you require additional tooling information, please feel free to call our customer service department for other recommendations.

† Installation Tooling
Mechanical

Bolt Tongue
Bolt Hole Width
Size Spacing (max)
1/4
1/4
5/16
5/16
3/8
5/16
5/16
3/8
1/2
5/16
3/8
5/16
3/8
1/2
1/2
1/2
1/2
1/2
1/2

1.75
1.75
1.75
-

0.56
0.53
0.91
0.63
0.69
0.76
1.00
1.00
1.31
1.00
1.00
1.06
1.31
1.31
1.31
1.31
1.31
1.31
1.31

Dimensions
B
T
L
0.62
1.00
1.12
1.00
1.05
1.11
1.53
1.53
1.53
1.85
1.85
2.26
1.64
1.64
1.64
1.64
1.64
1.86
1.86

0.09
0.22
0.16
0.21
0.21
0.26
0.36
0.36
0.35
0.39
0.39
0.43
0.35
0.35
0.35
0.39
0.39
0.31
0.31

Hydraulic
Y35,Y750,Y46*,
Dieless
MD6, MD7,Y500CT
PAT750
(number of crimps) (number of crimps) (number of crimps)

1.65
Y644HS (1)
2.25
PAT644HS (1)
2.50
Y81KFT (1)
2.29 Y81KFTMBH (1)
2.38 PAT81KFT-18V (1)
2.58
3.12
Y644HS (1)
3.20
PAT644HS (1)
3.57
Y81KFT (2)
3.51 Y81KFTMBH (2)
3.59 PAT81KFT-18V (2)
3.92
3.88
5.71
Y644HS (2)
3.88
PAT644HS (2)
3.98
Y81KFT (3)
5.71 Y81KFTMBH (3)
6.09 PAT81KFT-18V (3)
4.28

* Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™,
P-RT die sets for use in Y46 HYPRESS™ only. PUADP-1
adapter not required.

-

U8CABT (1)

Blue

374

11/16


-

U2CABT (1)

Pink

348

1-3/16


-

U25ART (1)

Tan

296

1-1/8


-

U27ART (2)

Ruby

467

1-3/16


-

U30ART (2)

Blue

470

1-5/8


-

U31ART (2)

Brown

299

1-7/8


-

U32ART (4)

Green

472

2-5/16


U34ART (4)

Pink

300

1-11/16


1-15/16


BURNDY
Compression
FOUR HOLE
HYLUG™
CODE CONDUCTOR
TYPE YA
YA-4N

YAB-4N

B

C-87

B

B
T

90°

T

T
45°

L

L

Fig. 1

YA444N
YA444N-45
YA444N-90
YA-454N
YA-454N-45
YA-454N-90
YA464N
YA464N-45
YA464N-90
YA47N
YA47N-45
YA47N-90
YA484N
YA484N-45
YA484N-90
YA4864N
YA4864N-45
YA4864N-90
YAB344N
YAB444N
YAB464N

Fig.#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
1
1

AWG
1000 kcmil

1250 kcmil

1500 kcmil

1750 kcmil

2000 kcmil

2500 kcmil
500 kcmil
1000 kcmil
1500 kcmil

***
MM2

Fig. 3

Fig. 2

Conductor

Catalog
Number

L

Installation Tooling

Stud Hole
Size

Stud Hole
Spacing

Tongue
Width

Tongue
Angle

B

T

L

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2


1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75

1.75


3

3

3

3

3

3

3

3

3

3.10

3.10

3.10

3.06

3.06

3.06

3.46

3.46

3.46

3.00

3.03

3.00


Straight
45 Degree
90 Degree
Straight
45 Degree
90 Degree
Straight
45 Degree
90 Degree
Straight
45 Degree
90 Degree
Straight
45 Degree
90 Degree
Straight
Straight
Straight
Straight
Straight
Straight

3.00
3.00
3.00
3.19
3.19
3.19
3.19
3.19
3.19
3.44
3.44
3.44
3.44
3.44
3.44
4.69
4.69
4.69
2.25
3.00
3.19

.23
.23
.23
.30
.30
.30
.34
.34
.34
.39
.39
.39
.46
.46
.46
.52
.52
.52
.25
.50
.50

7.14
6.71
4.02
7.44
7.03
4.13
7.55
7.15
4.29
7.89
7.45
4.30
7.98
7.60
4.40
9.38
8.72
4.55
6.33
7.67
7.63

500
-

Available undrilled. Add suffix “U” to catalog number
(example YA444NU).
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
** “P” dies for use with Y46 HYPRESS™ only. PUADP-1
adapter not required.

*** The MM2 conductor sizes listed are for Class 2 conductor.
For applications greater than 2000 Volts, consult cable
manufacturer for voltage stress relief instructions.
‡ Requires Y60BHU HYPRESS™

Hydraulic
(Y35, Y39, Y750, Y46*)
*
Color
Die
**
Code Index
P44RT
P44RT
P44RT
P45RT
P45RT
P45RT
P46RT
P46RT
P46RT
‡
L47RT
‡
L47RT
‡
L47RT
‡
L48RT
‡
L48RT
‡
L48RT
‡
L486RT
‡
L486RT
‡
L486RT
U36RT
P44RT
P46RT

White
White
White
Yellow
Yellow
Yellow
Green
Green
Green
Gray
Gray
Gray
Brown
Brown
Brown
Green
White
Green

27
27
27
29
29
29
31
31
31
33
33
33
34
34
34
22
27
31

Wire
Strip
Length
3-1/16

1-15/16

1-15/16

3-1/4

2-1/16

2-1/16

3-1/4

3-5/16

3-5/16

3-1/2

3-1/2

3-1/2

3-1/2

3-1/2

3-1/2

4-3/4

4-3/4

4-3/4

2-1/2

3-1/16

3-1/4


BURNDY
Compression
TYPE YAV
HYLUG™
NON-INSULATED COPPER
TUBULAR TERMINALS
0.3 - 1000 mm2
C-88 Made from electrolytic copper tube, electro
tinned. Range of copper tube formed terminals taking wires from 0.3 - 1000 mm2. Heat
resistant up to +125° C.

N = Nest die, I = Indentor

50

Y10R4BY

50

Y10R4BY

N
50

Y10R4BY
MY2913GE2

50

MY2913GE2

50

MY2913GE2

I

N

I

N

I

Y644M

DIELESS

Y10R4BY

UV6CD

100

Y35P1 + Y29PQS (Y29PQ10B1 UK)

7.2

Y10R4BY

UV8CD

25

5.7

100

UV4CD

16

4.6

Y10R4BY

Y29PL

10

3.8

100

DV8L

Flex 6

3.3

Øk
3.1
3.7
6.9
4.3
5.1
3.7
4.3
6.9 5.3
6.4
8.4
4.3
6.9 5.3
6.4
3.7
4.3
5.3
9.5
6.4
8.4
10.5
4.3
5.3
9.9 6.4
8.4
10.5
4.3
5.3
6.4
12.0
8.4
10.5
12.3
5.3
6.4
14.0 8.4
10.5
13.2
5.3
6.4
15.0 8.4
10.5
13.2

DV6L

4-6

2.6

c

Hydraulic tools
Y29BH
Y35BH
Y29NC
Y35

DV4L

2.5 - 4

2.3

b
4.8
6.1
8.0
8.0
6.0
8.0
8.0
10.4
11.1
6.9
7.6
9.1
7.0
8.0
10.0
11.0
13.0
14.2
8.0
9.7
11.0
13.0
14.0
10.3
10.3
11.1
14.3
14.3
18.5
12.7
12.7
15.0
15.0
18.5
13.9
13.9
15.9
15.9
18.5

50PIO-25C

1.5 - 2.5

1.4

y
13.7
15.5
15.5
15.5
13.7
15.2
15.2
16.7
17.9
15.2
15.2
16.7
17.9
19.4
19.9
20.9
23.4
22.5
18.1
19.1
20.1
22.1
24.1
19.4
20.4
21.4
23.4
25.4
28.4
22.9
23.9
25.9
27.9
30.9
24.7
25.7
27.7
29.7
32.7

Mechanical tools
Tooling
number
MRD29

50NC1

0.3 - 1.2

d

Pack
Qty.

50NC1

mm2

Stud
size
3.0
3.5
4.0
5.0
3.5
4.0
5.0
6.0
8.0
4.0
5.0
6.0
3.5
4.0
5.0
6.0
8.0
10.0
4.0
5.0
6.0
8.0
10.0
4.0
5.0
6.0
8.0
10.0
12.0
5.0
6.0
8.0
10.0
12.0
5.0
6.0
8.0
10.0
12.0

50NC2

Catalog
Number
YAV18T4
YAV18T5
YAV18T1
YAV18
YAV025M35
YAV025M4
YAV025M5
YAV025M6
YAV14T3
YAV04M4
YAV04M5
YAV04M6
YAV06M35
YAV06M4
YAV06M5
YAV06M6
YAV06M8
YAV10T38
YAV06FM4
YAV06FM5
YAV06FM6
YAV06FM8
YAV06FM10
YAV10M4
YAV10M5
YAV10M6
YAV10M8
YAV10M10
YAV10M12
YAV16M5
YAV16M6
YAV16M8
YAV16M10
YAV16M12
YAV25M5
YAV25M6
YAV25M8
YAV25M10
YAV25M12

BURNDY
Compression
TYPE YAV
HYLUG™
NON-INSULATED COPPER
TUBULAR TERMINALS
0.3 - 1000 mm2
(Continued)
C-89

N = Nest die, I = Indentor
*DV27L - DV28L - only for Y29BH

25.0

25

25.0

25

MY2913GE2

25

MY2913GE2

25

MY2913GE2

DV2L
Y29PL

DIELESS

DV1L

50P35-70C

Y644M

Y35P1 + Y29PQS (Y29PQ11B1 UK)

MY2913GE2

UV2CD

50

UV1CD

MY2913GE2

UV25D

50

50NC2

MY2913GE2

UV26D

23.8

50

DV25L

21.0

MRD29
N
I

Y35P1 + Y29PQ6S (Y29PQ12B1 UK)

13.4

20.0

Tooling
number

Y29PR

12.8

20.0

Pack
Qty.

UV27D

95

11.3

17.0

Øk
5.3
6.4
8.4
10.5
13.2
5.3
6.4
8.4
10.5
13.2
15.0
17.0
5.3
6.4
8.4
10.5
13.2
15.0
17.0
5.3
6.4
8.4
10.5
13.2
15.0
17.0
5.3
6.4
8.4
10.5
13.2
15.0
17.0
8.4
10.5
13.2
15.0
17.0

DV26L

Flex 70

10.0

c

DV27L*

70

9.5

b
15.9
15.9
15.9
15.9
19.8
18.2
18.2
18.2
18.2
19.8
21.5
22.4
18.2
19.5
19.5
19.5
21.8
21.8
22.4
21.4
21.4
21.4
21.4
22.4
22.4
22.4

50P95-120C

Flex 50

8.5

y
27.4
28.4
30.4
32.4
35.4
30.9
31.9
33.9
35.9
38.9
38.9
41.9
30.9
31.9
33.9
35.9
38.9
38.9
41.9
32.4
33.4
35.4
37.4
40.4
40.4
43.4
37.4
38.4
40.4
42.4
45.4
45.4
48.4
41.4
43.4
46.4
46.4
49.4

Hydraulic tools
Y29BH
Y35BH
Y29NC
Y35
N
I
N
I

50NC2

50

d

50NC12

35

Stud
size
5
6
8
10
12
5
6
8
10
12
14
16
5
6
8
10
12
14
16
5
6
8
10
12
14
16
5
6
8
10
12
14
16
8
10
12
14
16

50NC1 -2X

mm2

50NC1 - 2X

Catalog
Number
YAV35M5
YAV35M6
YAV35M8
YAV35M10
YAV35M12
YAV50M5
YAV50M6
YAV50M8
YAV50M10
YAV50M12
YAV50M14
YAV50M16
YAV50FM5
YAV50FM6
YAV50FM8
YAV50FM10
YAV50FM12
YAV50FM14
YAV50FM16
YAV70M5
YAV70M6
YAV70M8
YAV70M10
YAV70M12
YAV70M14
YAV70M16
YAV70FM5
YAV70FM6
YAV70FM8
YAV70FM10
YAV70FM12
YAV70FM14
YAV70FM16
YAV95M8
YAV95M10
YAV95M12
YAV95M14
YAV95M16

50NC2 - 2X

Mechanical tools

BURNDY
Compression
TYPE YAV
HYLUG™
NON-INSULATED COPPER
TUBULAR TERMINALS
0.3 - 1000 mm2
(Continued)
C-90

N = Nest die, I = Indentor
*DV27L - DV28L - only for Y29BH
Y260DBHM takes U-Dies with adaptor 26UADP
Y46 takes U-Dies with adaptor PUADP-1

25

MY2913GE2

25

MY2913GE2

Y644M

DIELESS

MY2913GE2

UV27D

25

MRD29
N
I

DV27L*

Tooling
number

Y35P1 + Y29PQ6S (Y29PQ12B1 UK)

29.0

Pack
Qty.

Y29PR

29.0

Øk
8.4
10.5
25.0 13.2
15.0
17.0
8.4
10.5
13.2
27.0
15.0
17.0
21.0
8.4
10.5
13.2
27.0
15.0
17.0
21.0

DV28L*

25.0

c

50P95-120C

b

50NC2 -2X

y
41.4
43.4
46.4
46.4
49.4
44.4
46.4
49.4
49.4
52.4
58.4
44.4
46.4
49.4
49.4
52.4
58.4

50NC1 - 2X

Stud
size
d
8
10
12 14.2
14
16
8
10
12
15.0
14
16
20
8
10
12
15.9
14
16
20

50NC1 - 2X

Catalog
Number
mm2
YAV95FM8
YAV95FM10
YAV95FM12
Flex 95
YAV95FM14
YAV95FM16
YAV120M8
YAV120M10
YAV120M12
120
YAV120M14
YAV120M16
YAV120M20
YAV120FM8
YAV120FM10
YAV120FM12
Flex 120
YAV120FM14
YAV120FM16
YAV120FM20

Hydraulic tools
Y29BH
Y35BH
Y29NC
Y35
N
I
N
I

UV28D

Mechanical tools

BURNDY
Compression
TYPE YAV
HYLUG™
NON-INSULATED COPPER
TUBULAR TERMINALS
0.3 - 1000 mm2
(Continued)
C-91

Hydraulic tools

24.2

N = Nest die, I = Indentor
Y260DBHM takes U-Dies with adaptor 26UADP
* Y46 takes U-Dies with adaptor PUADP-1
Y22BH takes U-Dies with adaptor 22UADP

ED35BD

PUADP + Y35P3 + Y34PR

EDBP1 + Y20PQ8

U31D
U32D

ED32BD

ED31BD

U30D

EDBP1 + Y20PQ10

10

U34D

43.0

U35BD

45.0

10

U36D

43.0

10

26P30-34C

43.0

10

26P36C

36.0

26M30D

41.0

26M31D

34.9

26M32D

39.6

26M34D

30.2

10

DIELESS

35.7

U30D

30.2

U31D

35.7

10

ED37BD

Flex 300 UK

23.4

28.6

UK
Y22BH
N
I

Y46*
N
I

U37BD

300

22.0

32.8

10

26M35BD

Flex 240 UK

21.2

27.0

Y644M

Y260DBHM
N
I

26M37BD 26M36D

240

19.4

30.4

Øk
10.5
13.2
15.0
17.0
21.0
10.5
13.2
15.0
17.0
21.0
10.5
13.2
15.0
17.0
21.0
10.5
13.2
15.0
17.0
21.0
10.5
13.2
15.0
17.0
21.0
10.5
13.2
15.0
17.0
21.0
13.2
15.0
17.0
21.0
13.2
15.0
17.0
21.0

Y35P1 + Y29PQ7S (Y29PQ12B1 UK)

Flex 185 UK

18.4

c

U32D

185

17.8

b

U34D

Flex 150 UK

16.5

y
52.3
55.3
55.3
58.3
64.3
55.9
58.9
58.9
61.9
67.9
61.8
64.8
64.8
67.8
73.8
61.8
64.8
64.8
67.8
73.8
68.2
71.2
71.2
74.2
80.2
73.4
76.4
76.4
79.4
85.4
77.3
78.3
80.3
86.3
81.4
82.4
84.4
90.4

U35BD

150

d

Pack
Qty.

U36D

mm2

Stud
size
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
12
14
16
20
12
14
16
20

U37BD

Catalog
Number
YAV150M10
YAV150M12
YAV150M14
YAV150M16
YAV150M20
YAV150FM10
YAV150FM12
YAV150FM14
YAV150FM16
YAV150FM20
YAV185M10
YAV185M12
YAV185M14
YAV185M16
YAV185M20
YAV185FM10
YAV185FM12
YAV185FM14
YAV185FM16
YAV185FM20
YAV240M10
YAV240M12
YAV240M14
YAV240M16
YAV240M20
YAV240FM10
YAV240FM12
YAV240FM14
YAV240FM16
YAV240FM20
YAV300M12
YAV300M14
YAV300M16
YAV300M20
YAV300FM12
YAV300FM14
YAV300FM16
YAV300FM20

Y35BH
Y35
N
I

BURNDY
Compression
TYPE YAV
HYLUG™
NON-INSULATED COPPER
TUBULAR TERMINALS
0.3 - 1000 mm2
(Continued)
C-92

Hydraulic tools

23.8

20

38.0 113.6 67.5

52.0 21.0

10

20

39.6 116.4 67.5

52.0 21.0

10

20

42.2 127.2 77.7

55.0 21.0

10

YA48L

1000
(2000 MCM)

N = Nest die, I = Indentor
Y260DBHM takes U-Dies with adaptor 26UADP
* Y46 takes U-Dies with adaptor PUADP-1
Y22BH takes U-Dies with adaptor 22UADP
Y530DBHM takes U-Dies with adaptor 53UADP.

53M39D 53M38D
53P40-45C

53M40D
53M41D
53M44D
53M45D

EDPB1 + Y20PQ10

ED41BD
ED44BD
ED488D

(1750 MCM)

53P46-48C

106.6

53M46D

10

22

53M47D

53.0

53M48D

21.0
63.0

ED453BD

104.6

EDPB1 + Y20PQ11

21.0

Y530DBHM
N
I

EDPB2 +
Y22PQ12

102.7

34.4

10

17.0

P44PR

51.0

P38D

61.8

10

P39D

47.7

UK-Y22BH
N
I

P40D

55.1

10

DIELESS

I

P41D

44.0

10

P44D

51.0

10

Y46*
N

P45D

43.0

10

26P-36C

49.5

Y260DBHM
N
I
26M39D 26M38D

43.0

Y644M

EDPB2 + Y48PQ2

800

48.0

Pack
Qty.

ED466BD

800
(1500 MCM)

43.0

96.7

20

YAV630FM22

46.0

Øk
13.2
17.0
21.0
13.2
17.0
21.0
13.2
15.0
17.0
21.0
13.2
15.0
17.0
21.0
13.2
15.0
17.0
21.0

26P40-45C

29.8

33.3

Flex 630 UK

YA47L

27.2

20

YAV630FM20

YAV800M20*

26.7

c

HEAD

YAV630M20

26.2

b

26M40D

16
630

25.0

y
77.3
80.3
86.3
81.3
84.3
90.3
81.3
82.3
84.3
90.3
83.6
84.6
86.6
92.6
87.8
88.8
90.8
96.8

26M41D

YAV630M16

d

26M44D

Stud
size
12
16
20
12
16
20
12
14
16
20
12
14
16
20
12
14
16
20

26M45D

Catalog
Number
mm2
YAV350M12
350
YAV350M16
(700 MCM)
YAV350M20
YAV375M12
375
YAV375M16
(750 MCM)
YAV375M20
YAV400M12
YAV400M14
400
YAV400M16
YAV400M20
YAV400FM12
YAV400FM14
Flex 400 UK
YAV400FM16
YAV400FM20
YAV500M12
YAV500M14
500
YAV500M16
YAV500M20

BURNDY
Compression
TYPE YAS-L-2TC-FX,60
TWO HOLE HYLUG™ DOUBLE BARREL
COPPER COMPRESSION
TERMINAL
UL Listed 90° C,
600 Volts to 35 KV ◆

C-93

Fig. 1
CONDUCTOR

CATALOG NUMBER
YASG8CL-2TC14E2-FX
YASG8CL-2TC14E2-FX-60
YASG6CL-2TC14E2-FX
YASG6CL-2TC14E2-FX-60
YASV6CL-2TC14E2-FX**
YASV6CL-2TC14E2-FX-60**

FLEX AWG
#8
WELD
37/24
#6
WELD
61/24
#6
WELD
61/24

DIMENSIONS

*** BOLT FIG.
MM2 SIZE NO.

B

C

E

1
#8
AWG

10

1/4


.44
(11)

.44
(11)

.75
(19)

.50
(13)

.48
(12)

.75
(19)

.50
(13)

.48
(12)

.75
(19)

2
1
#6
AWG
#6
AWG

16

1/4

2
1

16

1/4


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** Type YASV series have inspection hole.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 and Class 5 conductor.

2

H

L

–

2.7
(70)

.66
(17)
–
.68
(17)
–
.68
(17)

2.6
(67)
3.0
(78)
2.9
(75)
3.0
(78)
2.9
(75)

Fig. 2
INSTALLATION TOOLING
MECHANICAL
HYDRAULIC
MD7-34 Y1MRTC
WIRE
T
Y
DIE COLOR MD6
Y2MR
Y750,Y35, STRIP
REF. MIN. INDEX CODE OUR840 Y8MRB-1 Y39,Y46* LENGTH
.08
(2)

1.14
(29)

49

RED

W8CVT
W8CRT
(1)

.08
(2)

1.14
(29)

7 or
374

BLUE

W5CVT
W5CRT
(1)

.08
(2)

1.14
(29)

7 or
374

BLUE

W5CVT
W5CRT
(1)

Y8MRB-1
Y2MR
(1)
Y1MRTC
(1)
Y2MR
(1)
Y1MRTC
(1)
Y2MR
(1)
Y1MRTC
(1)

U8CRT
(1)

1/2


U5CRT
(1)

9/16


U5CRT
(1)

9/16


BURNDY
Compression
TYPE ASA-U
HYSTACK™
TERMINAL STACKING
ADAPTOR FOR
ALUMINUM AND
COPPER TERMINALS
C-94 The HYSTACK™ adaptor is specially
designed to allow standard terminals to be
stacked on two or four hole NEMA transformer or equipment terminal pads.
HYSTACK™ is tin-plated, high-conductivity
aluminum to provide optimum corrosion
resistance. Only three sizes accommodate
terminals from 250 mcm through 1000 mcm
to help keep costly inventories to a minimum.

ACCOMMODATES COPPER AND ALUMINUM
COMPRESSION TERMINALS
CONDUCTOR
INSULATION
MAX.
O.D.
250 mcm
800 mcm
1000 mcm

.868
1.372
1.494

CATALOG
NUMBER

C

H

ASA250U
ASA800U
ASA1000U

1.00
1.00
1.25

.77
1.13
1.25

To stack 4 hole NEMA drilled terminals use 2 adaptors
assembled side by side.
ASA-U stacking adaptors are recommended for use with any
BURNDY® UL listed compression terminal, 2 or 4 hole NEMA
pad aluminum and copper lugs,types YA, YA-L, YA-A, and for
all 2-hole NEMA spaced lugs in the OVERHEAD and
UNDERGROUND catalog sections.

TYPE CUSA
HYSTACK™
TERMINAL STACKING
ADAPTOR
This HYSTACK™ adaptor is specially
designed to get terminals to the back end of a
bus bar or other areas that require terminals
to be elevated off the mounting surface. This
HYSTACK™ is made from high conductivity
copper and tin-plated to provide optimum corrosion resistance. It will accommodate #10
AWG through 750 kcmil HYLUGS™.

Catalog
Number
CUSA442TC38
CUSA442NTC

Stud Hole
Size
3/8"
1/2"

Stud Hole
Spacing
1"
1 - 3/4"

Reference: Catalog number TMH332.
This TMH332 Kit has just the right hardware
when using the CUSA442TC38 HYSTACK™
on a 1/4" bus bar with a 4/0 through 750 kcmil
HYLUG™.

Length
1.75"
2.50"

Width
1.12"
1.12"

Height
1.50"
1.50"

BURNDY
Compression
TYPE YS-L
HYLINK™ SPLICE
STANDARD BARREL
COPPER COMPRESSION
UL Listed 90° C,
600 Volts to 35 KV ◆
C-95

Features and Benefits
• Standard barrel length.
◊ Ideal for limited space applications while
providing ample barrel length for proper
crimp.
• Four (4) center conductor stops.
◊ Provides a center wire stop for proper
conductor insertion.

Conductor

Installation Tooling ▲

Dimensions

MD7-34R
W8CVT (1)

MD6
OUR840
X8CRT (1)

Die Number
(# crimps)
U8CRT (1)

Color
Code
Red

▲
Die Index
& Embossment
49

Wire
Strip
Length
1/2


W5CVT (1)

X5CRT (1)

UCRT (1)

Blue

7 or 374

7/8


W4CVT (1)

X4CRT (1)

U4CRT (1)

Gray

8 or 346

7/8


––

––

U3CRT (1)

White

9

15/16


W2CVT (1)

X2CRT (1)

U2CRT (1)

Brown

10

15/16


W1CVT (1)
W25VT (2)
W26VT (2)
W27VT (2)
W28VT (2)
W29VT (2)
W30VT (2)
W31VT (2)
W32VT (2)
W34VT (2)

X1CRT (1)
X25RT (2)
X26RT (2)
X27RT (2)
X28RT (2)

U1CRT-1 (1)
U25RT (1)
U26RT (1)
U27RT (1)
U28RT (1)
U29RT (1)
U30RT (2)
U31RT (2)
U32RT (2)
U34RT (2)
U36RT (2)
U38RT (2)
U39RT (2)
P44RT** (2)

Green
Pink
Black
Orange
Purple
Yellow
White
Red
Blue
Brown
Green
Pink
Black
White

11 or 375
12 or 348
13
14
15
16
17 or 298
18 or 324
19 or 470
20 or 299
22 or 472
400
24
27

15/16

15/16

1

1-1/16

1-1/16

1-1/8

1-1/8

1-3/16

1-1/4

1-7/16

1-7/16

1-7/16

1-11/16

1-15/16


Mechanical
Catalog
Number
YS8C-L-BOX
YS6C-L BOX
YS5C-L BOX

AWG
8 str.
6 str.
5 str.

***
MM2
10
––
16

L
1.24
1.75
1.90

B
.41
.81
.81

YS4C-L BOX

4 str.

––

1.93

.81

YS3C-L

3 str.

25

2.05

.88

YS2C-L BOX

2 str.

––

2.07

.88

YS1C-L BOX
YS25-L BOX
YS26-L BOX
YS27-L BOX
YS28-L BOX
YS29-L BOX
YS30-L
YS31-L
YS32-L
YS34-L
YS36-L
YS38-L
YS39-L
YS44-L

1 str.
1/0 str.
2/0 str.
3/0 str.
4/0 str.
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
700 kcmil
750 kcmil
1000 kcmil

50
––
70
95
––
120
150
185
––
240
300
––
––
500

2.06
2.08
2.17
2.30
2.32
2.46
2.47
2.60
2.74
3.15
3.22
3.22
3.72
4.28

.88
.88
.94
1.00
1.00
1.06
1.06
1.12
1.19
1.38
1.38
1.38
1.62
1.88

Dieless
(# of crimps)

Y1MRTC
Y2MR
Y2MR (1)
Y1MRTC (1)

Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)

▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.

Y2MR (2)
Y1MRTC (2)
Y1MRTC (2)
Y2MR (2)
Y1MRTC (2)
Y1MRTC (2)

—

Y35, ■ Y39, Y750, Y46*

—

—

** P44RT for use with Y46 HYPRESS™ only. PUADP-1
adaptor not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.

■ The maximum size for the Y35 is 400 kcmil insulated code
cable.
■ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instuctions.

BURNDY
Compression
TYPE YS

BEVELED
ENTRY

DIE AND COLOR
CODE INFORMATION

HYLINK™ SPLICE LONG BARREL

ELECTRO-TIN
PLATED

COPPER COMPRESSION
SPLICE

CRIMP
CRIMP

C-96

UL Listed 90° C,
600 Volts to 35 KV ◆

CRIMP
CRIMP

(4) CENTER
WIRE STOPS

Features and Benefits
• Long barrel length.
◊ Ideal for 600 volt heavy duty applications.
Also may be used at higher voltages up to
35KV.
• Four (4) center conductor stops.
◊ Provides a center wire stop for proper
conductor insertion.
• High pull out force.
◊ Provides added security for much greater
mechanical and electrical properties.
Conductor

Installation Tooling ▲

Dimensions

MD7-34R
W8CVT (2)

MD6
OUR840
X8CRT (2)

Die Number
(# crimps)
U8CRT (2)

Color
Code
Red

▲
Die Index
& Embossment
49

Wire
Strip
Length
7/8"

W5CVT (2)

X5CRT (2)

U5CRT (2)

Blue

7 or 374

1-3/16"

W4CVT (2)

X4CRT (2)

U4CRT (2)

Gray

8 or 346

1-3/16"

––

––

W2CVT/W2CRT

W2CVT/W2CRT

W2CVT (2)
W1CVT (2)
W25VT (4)
W26VT (4)
W27VT (4)
W28VT (4)
W29VT (4)
W30VT (4)
W31VT (4)
W32VT (4)
W34VT (4)

X2CRT (2)
X1CRT (2)
X25RT (4)
X26RT (4)
X27RT (4)
X28RT (4)

––
U2CRT (2)
U2CRT (2)
U1CRT-1 (2)
U25RT (2)
U26RT (2)
U27RT (2)
U28RT (2)
U29RT (2)
U30RT (4)
U31RT (4)
U32RT (4)
U34RT (4)
U36RT (4)
U39RT (4)
P44RT** (4)
P46RT** (6)
L48RT (4)

White
Brown
Brown
Green
Pink
Black
Orange
Purple
Yellow
White
Red
Blue
Brown
Green
Black
White
Green
Brown

9
10
10
11 or 375
12 or 348
13
14
15
16
17 or 298
18 or 324
19 or 470
20 or 299
22 or 472
24
27
31
34

1-5/16"
1-5/8"
1-5/16"
1-7/16"
1-7/16"
1-9/16"
1-9/16"
1-11/16"
1-11/16"
2-1/16"
2-1/16"
2-3/16"
2-5/16"
2-3/4"
2-15/16"
3-1/16"
3-1/4"
3-3/8"

Mechanical
Catalog
Number
YS8C
YS6C
YS5C
YS4C
YS3C
YR2C2WT
YS2C
YS1C
YS25
YS26
YS27
YS28
YS29
YS30
YS31
YS32
YS34
YS36
YS39
YS44
YS46
YS48

AWG
8 str.
6 str.
5 str.

***
MM2
10
––
16

L
1.75
2.38
2.55

B
.78
1.09
1.09

4 str.

––

2.55

1.09

3 str./2 sol.
2 str. - 2 sol.
2 str.
1 str.
1/0 str.
2/0 str.
3/0 str.
4/0 str.
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1500 kcmil
2000 kcmil

25
25
35
50
––
70
––
––
120
150
185
––
240
300
––
500
––
––

2.80
2.90
2.82
3.07
3.06
3.30
3.30
3.57
3.58
4.34
4.35
4.62
4.91
5.85
6.38
6.95
7.01
7.57

1.22
1.44
1.22
1.34
1.34
1.45
1.45
1.58
1.58
1.95
1.95
2.08
2.20
2.63
2.81
2.94
3.13
3.27

Dieless
(# of crimps)

Y1MRTC
Y2MR

Y2MR (2)
Y81KFT (1)
Y1MRTC (2)
Y81KFTMBH (1)
PAT81KFT-18V (1) Y2MR (4)
Y1MRTC (4)
Y1MRTC (4)
Y2MR (4)
Y1MRTC (4)
Y81KFT (2)
Y1MRTC (4)
Y81KFTMBH (2)
PAT81KFT-18V (2)

Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)

––

Y81KFT (4)
Y81KFTMBH (4)
PAT81KFT-18V (4)

➀ Not color coded.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P44RT for use with Y46 HYPRESS™ only. PUADP-1
adapter not required.

—

Y35 ■, Y39, Y750, Y46*

––

––
––

––

––

*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
■ The maximum size for the Y35 is 400 kcmil.
▲ See tooling section of this catalog for complete tool and die
listings.

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instuctions.
† Requires Y60BHU HYPRESS™ with L48RT die set.

BURNDY
Compression
TYPES Y-R

INTERNALLY
BEVELED ENDS

REDUCING ADAPTER
FOR COPPER
600 Volts to 35 KV◆
The Y-R reducing adapter has been designed
to allow large size, long barrel, copper long
barrel HYDENT™, HYSPLICE™ and
HYTEE™ terminals, splices, and "T" taps to
be used on smaller conductor sizes. To use,
simply insert the reducer into the barrel,
insert the wire into the reducer adapter and
crimp the outer barrel using its recommended
tooling.

ELECTRO-TIN
PLATED

WIRE RANGE

C-97

Features and Benefits
• Wide range of conductors are
accommodated.
◊ Lowers inventory requirements and
affords maximum versatility.
• Same die set for all legs of the connection.
◊ Permits the same tool and die
combination normally used on
the compression barrel.
• Length fits the long barrel connector
design (YS, YA).
◊ Can be used on all long barrel
connectors. Field cut to fit shorter length
compression barrels (YS-L, YA-L).
• Manufactured from high conductivity
electrolytic copper and electro-tin plated.
◊ Provides maximum conductivity low
resistance and ductility for an excellent
combination of electrical and crimp
forming properties, and provides
long lasting corrosion resistance.

CATALOG
NUMBER
Y286CR
Y284WR
Y284CR
Y282CR
Y281CR
Y2825R
Y2826R
Y2827R
Y2928R
Y302CR
Y304CR
Y3025R
Y3026R
Y3027R
Y3028R
Y3126R
Y3128R
Y3129R
Y342CR
Y3425R
Y3426R
Y3427R
Y3428R
Y3429R
Y3430R
Y3431R
Y3432R
Y3934R
Y3936R
Y4439R

WIRE RANGE
FROM
TO

4/0 str.

250 kcmil

300 kcmil

350 kcmil

500 kcmil

750 kcmil
1000 kcmil

6, 8 str. 6 sol.
4 sol.
4 str.
2 str.
1 str.
1/0 str.
2/0 str.
3/0 str.
4/0
2
4
1/0
2/0
3/0
4/0
2/0
4/0
250
2 str.
1/0 str.
2/0 str.
3/0 str.
4/0 str.
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil

Insert reducing adapter into splice connection as shown.
Y3428R
APPLICATION EXAMPLE

YS34
Crimp with U34RT, 2 crimps each side.

DIMENSIONS
MAX O.D. L

.534

1.75

.582

1.62

.637

2.00

.687

2.00

.821

2.50

.637

2.50

1.296

3.19

BURNDY
Compression
TYPE YS-LB

DIE AND COLOR
CODE INFORMATION

HYLINK™

ELECTRO-TIN
PLATED

UNINSULATED
BELLED COPPER
COMPRESSION SPLICE

C-98

CRIMP

STANDARD LENGTH
BELLED BARREL

BELLED
END

UL Listed 90° C,
600 Volts to 35 kV◆

YS5C-LB
YS4C-LB
YS3C-LB
YS2C-LB
YS1C-LB
YS25-LB
YS26-LB
YS27-LB
YS28-LB
YS29-LB
YS30-LB

CRIMP

(4) CENTER
WIRE STOP

Features and Benefits

HYLINK™ type YS-LB splices are designed
for flexible and extra flexible copper conductors used in mining machines, locomotives,
welding cables and other flexible cable applications. The seamless, high conductivity
copper, electro-tin plated belled barrel
provides for easy insertion of flexible stranded conductors and the nest indentor die
system provides an excellent electrical and
mechanical connection.

CATALOG
NUMBER

BELLED
END

CODE
CABLE
FLEX
CABLE

NAVY
CABLE

—
6 FLEX
—
5 FLEX
—
4 FLEX
—
3 FLEX
—
2 FLEX
—
1 FLEX
—
1/0 FLEX
—
2/0 FLEX
—
3/0 FLEX
—
4/0 FLEX
—

—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—

4/0 - 250 FLEX

—

• Belled barrel ends.
◊ Provides easy cable insertion into the
splice barrel and smooth cable strain
relief during cable flexing and movement.
• Standard length barrel.
◊ Permits easy passage around pulleys
yet is long enough for easy crimping.

COPPER CABLES *
FLEXIBLE AND EXTRA FLEXIBLE CABLES
BATTERY
WELDING
CABLE
CABLE
LOCOMOTIVE
CLASS “G” CLASS “H” CLASS “I” CLASS “K” CLASS “M”
CABLE
—
#6 (49 str)
—
#5 (49 str)
—
#4 (49 str)
—
#3 (49 str)
—
#2 (49 str)
—
#1 (133 str)
—
1/0 (133 str)
—
2/0 (133 str)
—
3/0 (133 str)
—
4/0 (133 str)
—
250 kcmil
(259 str)

• Contact BURNDY® for conductors not shown.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

—
#6 (133 str)
—
#5 (133 str)
—
#4 (133 str)
—
#3 (133 str)
—
#2 (133 str)
—
#1 (259 str)
—
1/0 (259 str)
—
2/0 (259 str)
—
3/0 (259 str)
—
4/0 (259 str)
—
250 kcmil
(427 str)

METRIC DIMENSION
CABLE “B”
“L”

—
#6 (63/24)
—
#5 (84/24)
—
#4 (105/24)
—
#3 (133/24)
—
#2 (161/24)
—
#1 (210/24)
—
1/0 (266/24)
—
2/0 (342/24)
—
3/0 (418/24)
—
—
—

—
#6 (266/30)
—
#5 (336/30)
—
#4 (420/30)
—
#3 (532/30)
—
#2 (665/30)
—
#1 (836/30)
—
1/0 (1064/30)
—
2/0 (1323/30)
—
3/0 (1666/30)
—
—
—

—
#6 (665/34)
—
#5 (836/34)
—
#4 (1064/34)
—
#3 (1323/24)
—
#2 (1666/34)
—
#1 (2107/34)
—
1/0 (2646/34)
—
2/0 (3325/34)
—
—
—
—
—

—
#6 (61/24)
—
#5 (91/24)
—
#4 (105/24)
—
#3 (125/24)
—
#2 (150/24)
—
#1 (225/24)
—
1/0 (275/24)
—
2/0 (325/24)
—
3/0 (450/24)
—
—
—

—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—

4/0 (532/24)

4/0 (2107/30)

4/0 (5320/34)

4/0 (550/24)

—

.81

1.75

.81

1.75

.81

1.88

.81

1.88

.81

1.88

.81

1.88

.94

2.00

1.00

2.13

1.00

2.13

1.06

2.25

1.06

2.25

BURNDY
Compression
TYPE YS-LB

DIE AND COLOR
CODE INFORMATION

BELLED
END

ELECTRO-TIN
PLATED

HYLINK™
UNINSULATED BELLED
COPPER COMPRESSION
SPLICE

CRIMP

BELLED
END

STANDARD LENGTH
BELLED BARREL

(4) CENTER
WIRE STOP

CRIMP

C-99

UL Listed 90° C,
600 Volts to 35 kV◆
(INSTALLATION TOOLING)

Catalog
Number
➀

Code
Cable
Flex
Cable

Dieless
Dieless HYTOOL
(# of crimps)
(# of crimps)

Installation Tooling ▲
WIRE
Die
Color
Hydraulic Tooling, Die Sets, (# of crimps) ▲ STRIP
Index Code Die Type
Y35†
Y39†, Y750†
Y46*†
LENGTH

YS5C-LB

6 flex

1014

YS4C-LB

5 flex

1015

YS3C-LB

4 flex

1016

YS2C-LB

3 flex

YS1C-LB

2 flex

YS25-LB

1 flex

YS26-LB

1/0 flex

1020

YS27-LB

2/0 flex

1021

YS28-LB

3/0 flex

YS29-LB

4/0 flex

YS30-LB

4/0-250 flex

Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

1017
MY29-11 (1)
(1 Crimp/end)

1018
1019

—

Nest
Indentor

U6CD-1 (1)
Y34PR (1)
U4CD-1 (1)
Y34PR (1)
U3CD-1 (1)
Y34PR (1)
U2CD-1 (1)
Y34PR (1)
U1CD-1 (1)
Y34PR (1)
U25D-1 (1)
Y34PR-2 (1)
U26D-1 (1)
Y34PR-2 (1)
U27D-1 (1)
Y34PR-2 (1)

1022
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

† Use Y35P3 adaptor with Y34PR indentor.
* Use PUADP-1 adaptor with U-DIES in Y46 HYPRESS™.
▲ See Tooling section in this catalog for complete tool and
die listings.
① Not color coded
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

1023
—

1024

—

U6CD-1 (1)
Y34PR (1)
U4CD-1 (1)
Y34PR (1)
U3CD-1 (1)
Y34PR (1)
U2CD-1 (1)
Y34PR (1)
U1CD-1 (1)
Y34PR (1)
U25D-1 (1)
Y34PR-2 (1)
U26D-1 (1)
Y34PR-2 (1)
U27D-1 (1)
Y34PR-2 (1)
U28D-1 (1)
Y34PR-2 (1)
U29D-1 (1)
Y34PR-2 (1)
U30D-1 (1)
Y34PR-2 (1)

U6CD-1 (1)
Y34PR (1)
U4CD-1 (1)
Y34PR (1)
U3CD-1 (1)
Y34PR (1)
U2CD-1 (1)
Y34PR (1)
U1CD-1 (1)
Y34PR (1)
U25D-1 (1)
Y34PR-2 (1)
U26D-1 (1)
Y34PR-2 (1)
U27D-1 (1)
Y34PR-2 (1)
U28D-1 (1)
Y34PR-2 (1)
U29D-1 (1)
Y34PR-2 (1)
U30D-1 (1)
Y34PR-2 (1)

7/8

7/8

15/16

15/16

15/16

15/16

1

1-1/16

1-1/16

1-1/16

1-1/8


BURNDY
Compression
TYPES YS-T
AND YSP-T

CRIMPING
INFORMATION

ELECTRO-TIN
PLATED

HIGH-VOLTAGE HYLINKS™
UNINSULATED HIGH
VOLTAGE COPPER
COMPRESSION SPLICE
C-100

CRIMP
TAPERED
END
CRIMP

STANDARD BARREL TAPERED ENDS

Seamless types YS-T and YSP-T high conductivity copper electro-tin plated compression HYLINK™ high-voltage splices with
standard barrel and tapered ends are ideally
suited for higher voltage applications from
5KV through 35 KV.
Type YS-T splice connector has four center
wire stops for proper conductor insertion.
Type YSP-T splice connector has a brazed in
place center plug to prevent the passage of
oil between two oil filled conductors or
between conductors without oil and conductors with oil and acts as a center wire stop for
proper conductor insertion.

YS6C-T
YS4C-T
YS2C-T
YS1C-T
YS25-T
YS26-T
YS28-T
YS29-T
YS30-T
YS31-T
YS34-T
YS39-T

YSP6C-T
YSP4C-T
YSP2C-T
YSP1C-T
YSP25-T
YSP26-T
YSP28-T
YSP29-T
—
YSP31-T
YSP34-T
YSP39-T

CODE
CONDUCTORS
6 str.
4 str.
2 str.
1 str.
1/0 str.
2/0 str.
4/0 str.
250 kcmil
300 kcmil
350 kcmil
500 kcmil
750 kcmil

CENTER OIL STOP

YS-T

YSP-T

Features and Benefits

UL Listed 90° C,
600 Volts to 35 KV◆

CATALOG NUMBER
YS-T
YSP-T

BRAZED CENTER
OIL STOP PLUG
(TYPE YSP-T)

(4) CENTER
WIRE STOPS
(TYPE YS-T)

• Tapered connector ends per
EEI standard TD160.
◊ Suitable for use on voltages 5KV
through 35KV to aid in preventing
corona emission and simplify taping
thus lowering installed cost.
• Type YS-T four center wire stops.
◊ Provides a center wire stop for proper
conductor insertion.
• Type YSP-T has a center plug permanently
brazed in place.
◊ Prevents oil within oil-filled conductors
from passing through the splice
connector and provides a center
strip for proper conductor insertion.

DIMENSIONS
B
L
.90
.90
.98
.97
.98
1.04
1.13
1.21
1.22
1.32
1.68
2.00

* Use adapter PUADP-1 with "U" Dies in Y46 HYPRESS™.
Y46 HYPRESS™ uses the same nest indentor and
adaptor as the Y35, Y39 and Y750, but with the PUADP-1
adaptors.
■ The maximum size for the Y35 is 400 kcmil.
▲ See tooling section of this catalog for complete tool and
die listings.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

2.16
2.16
2.34
2.31
2.35
2.47
2.67
2.85
2.87
3.09
3.86
4.60

Y34B
Y34PR
INDENTOR
NEST DIE
B6CD
B4CD
B2CD
B1CD
B25D
B26D
B28D
B29D
B30D
B31D
No Die Needed
—

INSTALLATION TOOLING - NEST/INDENTOR ▲
Y35, Y39, Y750
Y35, Y39, Y750
Y34PR INDENTOR
Y46*, PAT750
Y35P3 ADAPTOR
DIE NUMBER (# OF
DIE
NEST DIE
CRIMPS PER END)
INDEX ▲
U6CD-1
U4CD-1
U2D-1
U1D-1
U25D-1
U26D-1
U28D-1
U29D-1
U30D-1
U31D-1
U34D-1
—

U5CRT (2)
U4CRT (2)
U2CRT (2)
U1CRT-1 (2)
U25RT (2)
U26RT (2)
U28RT (2)
U29RT (2)
U30RT (4)
U31RT (4)
U34RT (4)
U39RT (4)

7
8
10
11
12
13
15
16
17
18
20
24

NO. OF
INDENT

WIRE
STRIP
LENGTH

1
1
1
1
1
1
1
1
2
2
2
2

15/16

15/16

1

1

1-3/32

1-3/32

1-3/16

1-3/32

1-5/16

1-3/5

1-3/4

2-1/8


BURNDY
Compression
TYPE YS-FXB

Features and Benefits

HYLINK™ - SPLICE - BELLED
LONG BARREL
UL Listed 90° C,
600 Volts to 35 KV ◆

Catalog
Number
YS8C-FXB
YSV6C-FXB
YS5C-FXB
YSV4C-FXB
YS3C-FXB
YSV2C-FXB
YSV1C-FXB
YSV25-FXB
YSV26-FXB
YSV27-FXB
YSV28-FXB
YS30-FXB
YS31-FXB
YS32-FXB
YS34-FXB
YS36-FXB
YS38-FXB
YS40-FXB
YS44-FXB

Conductor
Flexible Cable
Code AWG
#8 Str. (37/24)
#8 AWG
#6 Str. (61/24)
#6 AWG
#5 Str. (91/24)
#5 AWG
#4 Str. (91/24-105/24)
#4 AWG
#3 Str. (105/24-125/24)
#3 AWG
#2 Str. (125/24-150/24)
#2 AWG
#1 Str. (175/24-225/24)
#1 AWG
1/0 Str. (275/24)
1/0 AWG
2/0 Str. (325/24)
2/0 AWG
3/0 Str. (450/24)
3/0 AWG
4/0 Str. (550/24)
4/0 AWG
250 kcmil Flex
Class G 259 STR.
Class H 427 STR.
263 kcmil (650/24)
250 Flex Class I, K, M
313.1 kcmil (775/24)
300 kcmil Nom.
373 kcmil (925/24)
350 kcmil Nom.
444.4 kcmil (1100/24)
450 kcmil Nom.
535.3 kcmil (1325/24)
500 kcmil Nom.
646 kcmil (1600/24)
600 kcmil Nom.
777.7 kcmil (1925/24)
750 kcmil Nom.

***
MM2
10
†
16
—
—
25
35
—
50
70
95
†
120
—
150
185
240
300
—
400
500

• Long barrel length.
◊ High voltage terminations.
• Four (4) center conductor stops.
◊ Provides a center wire stop for proper
conductor insertion.
• High pull out force.
◊ Provides added security for greater
mechanical and electrical properties.
• Belled cable entry.
◊ A funnel type entry provide easy insertion of extra flexable cables plus offers
mechanical strain relief for individual
strands.

Dimensions
L
B
(mm)
(mm)
1.99
.90
(51)
(23)
2.62
1.22
(67)
(31)
2.62
1.22
(67)
(31)
2.62
1.22
(67)
(31)
2.87
1.47
(73)
(37)
2.89
1.35
(73)
(34)
3.18
1.50
(81)
(38)
3.18
1.50
(81)
(38)
3.44
1.63
(87)
(41)
3.46
1.64
(88)
(42)
3.72
1.77
(94)
(45)
4.51
(115)

2.16
(55)

4.54
(115)
4.82
(122)
5.14
(131)
6.09
(155)
6.34
(161)
6.66
(1.69)
6.84
(174)

2.18
(55)
2.32
(59)
2.48
(63)
2.95
(75)
3.08
(78)
3.24
(82)
3.33
(85)

* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.
** P44RT and P46RT dies sets are for use with Y46
HYPRESS™ only. PUADP-1 adapter not required.
*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.

Dieless
(# of crimps/end)

Installation Tooling ▲
Mechanical
Y35 ■, Y39, Y750, Y46*
Y1MRTC
Embossed
Color
Die Number (# of
Y2MR
Die Index
Code
crimps/end)
49

Red

U8CRT (2)

7

Blue

U5CRT (2)

7

Blue

U5CRT (2)

Y2MR (4)
Y1MR (4)

8

Gray

U4CRT (2)

Y1MR (4)

9

White

U3CRT (2)

Y2MR (4)
Y1MR (4)

10

Brown

U2CRT (2)

11

Green

U1CRT-1 (4)

12

Pink

U25RT (4)

13

Black

U26RT (4)

14

Orange

U27RT (4)

15

Purple

U28RT (4)

16

Yellow

U29RT (4)

17

White

U30RT (4)

18

Red

U31RT (4)

19

Blue

U32RT (4)

20

Brown

U34RT (4)

L99

Pink

U38XRT (4)

24

Black

U39RT (4)

L115

Yellow

U44XRT (4)

Y2MR (2)
Y1MR (2)

Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)

—

Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)

C-101

—

––
–

† 16mm2 and 120mm2 referenced are for both Class 2 and
Class 5
■ The maximum size for the Y35 is 373.7 kcmil.
▲ See tooling section of this catalog for complete tool and die
listings.

Cable
Strip
Length
1"
(25)
1-5/16"
(33)
1-5/16"
(33)
1-5/16"
(33)
1-9/16"
(40)
1-7/16"
(37)
1-9/16"
(40)
1-9/16"
(40)
1-11/16"
(43)
1-11/16"
(43)
1-7/8"
(48)
2-1/4"
(57)
2-1/4"
(57)
2-7/16"
(62)
2-9/16"
(65)
3-1/16"
(79)
3-3/16"
(81)
3-5/16"
(84)
3-7/16"
(87)

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

BURNDY
Compression
TYPE YS-TC
HYSPLICE™
In-line Splice Kits for
Telecommunications
Applications
YS-TC kits are for splicing cables and covering the connection with clear heat shrink.
Splices are constructed from seamless, high
C-102
conductivity electrolytic copper tubing for
maximum conductivity and tin-plated to resist
corrosion. Each YS-TC splice is provided with
inspection holes and cable stops. The YS-TC
family also features the BURNDY® color code
system.

Plastic
Bag/Kit

* Clear

Wire Size

Connector
Dimensions
Barrel Length
Color Code
B
L

Die Index

Wire Strip
Length

Yellow

L115

1.96

3.68

Black

23

1.67

1.71

3.87

Pink

L99

1.77

Standard

1.56

3.51

Brown

20

1.60

YS34FXLTCKITC

Standard

1.56

3.51

Blue

19 or L80

1.60

YS31LTCKITC

Standard

1.39

3.10

Red

17

1.42

—

YS29FXLTCKITC

Standard

1.36

2.98

Yellow

16

1.38

—

YS28LTCKITC

Standard

1.23

2.69

Purple

15

1.24

YS26FXLTCKITC

Standard

1.09

2.41

Black

13

1.10

YS25FXLTCKITC

Standard

0.98

2.18

Pink

12

1.00

YS2CFXLTCKITC

Standard

0.77

1.73

Brown

10

0.78

AWG

mm2

750 kcmil
FLEX
750 kcmil
CODE
500 kcmil
FLEX
500 kcmil
CODE
350 kcmil
FLEX
350 kcmil
CODE
4/0 AWG
FLEX
4/0 AWG
CODE
2/0 AWG
FLEX or CODE
1/0 AWG
FLEX or CODE
#2 AWG
FLEX or CODE

500 mm2
Class 5
—
mm2

300
Class 5
240 mm2
Class 2
240 mm2
Class 5
185 mm2
Class 2

mm2

70
Class 5
50 mm2
Class 5
35 mm2
Class 5

Heat Shrink Kit
Catalog Number

Barrel
Type

YS44FXLTCKITC

Standard

1.90

4.30

YS39LTCKITC

Standard

1.62

YS38FXLTCKITC

Standard

YS34LTCKITC

* Clear Heatshrink – UL224 VW1 Listed – passes
TELCORDIA GR-347-CORE “Abrasion and Cut Test”.
(Up to 750 kcmil Class B code cable. Contact factory for
750 flex cable applications.)

BURNDY
Compression
TYPE YSR-TC
HYREDUCER™
In-line Reducer Splice Kits for
Telecommunications
Applications
YSR-TC reducing splice kits provide for splicing two different cable sizes with inspection
holes. The larger conductor is inserted first
and butts against the center of the connector
where the smaller barrel begins. Constructed
from seamless, high conductivity electrolytic
copper tubing for maximum conductivity, and
tin plated to resist corrosion. The YSR-TC
family also features the BURNDY® color code
system.

C-103

Plastic
Bag/Kit

Connector

mm2

** Clear
Heat Shrink Kit
Catalog Number

Barrel
Type

—

YSR44FX39LTCKITC

Standard

2.09

1.78

4.38

Yellow

Black

L115

24

1.96

1.67

YSR44FX34LTCKITC

Standard

2.09

1.69

4.91

Yellow

Brown

L115

20

1.96

1.60

YSR44FX38FXLKITC

Standard

2.09

1.88

4.61

Yellow

Pink

L115

L99

1.96

1.77

YSR44FX31LTCKITC

Standard

2.09

1.49

5.18

Yellow

Red

L115

18

1.96

1.41

YSR44FX34FXLKITC

Standard

2.09

1.69

4.91

Yellow

Blue

L115

19 or L80

1.96

1.60

YSR44FX29FXLKITC

Standard

2.09

1.44

5.33

Yellow

Yellow

L115

16

1.96

1.38

YSR3938FXLKITC

Standard

1.78

1.88

3.79

Black

Pink

24

L99

1.67

1.77

YSR3931LTCKITC

Standard

1.78

1.49

4.36

Black

Red

24

18

1.67

1.41

YSR3934FXLKITC

Standard

1.78

1.69

4.09

Black

Blue

24

19 or L80

1.67

1.60

—

YSR3928LTCKITC

Standard

1.78

1.30

4.65

Black

Purple

24

15

1.67

1.24

—

YSR3929FXLKITC

Standard

1.78

1.44

4.51

Black

Yellow

24

16

1.67

1.38

YSR38FX31LTCKITC

Standard

1.88

1.49

4.33

Pink

Red

L99

18

1.77

1.41

YSR38FX34FXLKITC

Standard

1.88

1.69

4.06

Pink

Blue

L99

19 or L80

1.77

1.60

—

YSR38FX28LTCKITC

Standard

1.88

1.30

4.62

Pink

Purple

L99

15

1.77

1.24

—

YSR38FX29FXLKITC

Standard

1.88

1.44

4.48

Pink

Yellow

L99

16

1.77

1.38

YSR3431LTCKITC

Standard

1.69

1.49

3.66

Brown

Red

20

18

1.60

1.41

YSR3434FXLKITC

Standard

1.69

1.69

3.39

Brown

Blue

20

19 or L80

1.60

1.60

YSR3428LTCKITC

Standard

1.69

1.30

3.95

Brown

Purple

20

15

1.60

1.24

Wire Range
Barrel A
AWG

750 kcmil
FLEX

750 kcmil
CODE

500 kcmil
FLEX

500 kcmil
CODE

Barrel B
mm2

500 mm2
Class 5

—

300 mm2
Class 5

240 mm2
Class 2

AWG
750 Kcmil
CODE
500 Kcmil
CODE
500 Kcmil
FLEX
350 Kcmil
CODE
350 Kcmil
FLEX
4/0 AWG
FLEX
500 Kcmil
FLEX
350 Kcmil
CODE
350 Kcmil
FLEX
4/0 AWG
CODE
4/0 AWG
FLEX
350 Kcmil
CODE
350 Kcmil
FLEX
4/0 AWG
CODE
4/0 AWG
FLEX
350 Kcmil
CODE
350 Kcmil
FLEX
4/0 AWG
CODE

240 mm2
Class 2
300 mm2
Class 5
185 mm2
Class 2
240 mm2
Class 5
—
300 mm2
Class 5
185 mm2
Class 2
240 mm2
Class 5

185 mm2
Class 2
240 mm2
Class 5

185 mm2
Class 2
240 mm2
Class 5
—

† Provided with 2 heat shrink tubings. One will overlap the
other. Install the smaller first and larger second.

Dimensions
Barrel A Barrel B

** Clear Heatshrink – UL224 VW1 Listed – passes
TELCORDIA GR-347-CORE “Abrasion and Cut Test”.
(Up to 750 kcmil Class B code cable. Contact factory for
750 flex cable applications.)

L

Wire Strip
Length
Color Code
Die Index
Barrel A Barrel B Barrel A Barrel B Barrel A Barrel B

BURNDY
Compression
TYPE YSR-TC
HYREDUCER™
(Continued)
In-line Reducer Splice Kits for
Telecommunications
Applications

Plastic
Bag/Kit

C-104
Connector
Wire Range
Barrel A
AWG
500 kcmil
CODE

350 kcmil
FLEX

350 kcmil
CODE

Barrel B
mm2

240 mm2
Class 2

240 mm2
Class 5

185 mm2
Class 2

300 kcmil
FLEX

185 mm2
Class 5

4/0 AWG
FLEX

—

4/0 AWG
CODE

2/0 AWG
FLEX or CODE
1/0 AWG
FLEX or CODE
#2 AWG
FLEX or CODE
#4 AWG
FLEX or CODE

—

70 mm2
Class 5
50 mm2
Class 5
35 mm2
Class 5
—

AWG
4/0 AWG
FLEX
1/0 AWG
FLEX or CODE
4/0 AWG
FLEX
4/0 AWG
CODE
4/0 AWG
FLEX
1/0 AWG
CODE
4/0 AWG
CODE
4/0 AWG
FLEX
1/0 AWG
FLEX or CODE
#2 AWG
FLEX or CODE
4/0 AWG
FLEX
1/0 AWG
FLEX or CODE
#2 AWG
FLEX or CODE
1/0 AWG
FLEX or CODE
#2 AWG
FLEX or CODE
#6 AWG
FLEX or CODE
#6 AWG
FLEX or CODE
#6 AWG
FLEX or CODE
#6 AWG
FLEX or CODE
#6 AWG
FLEX or CODE

mm2
—

** Clear
Heat Shrink Kit
Catalog Number

Dimensions
Barrel
Type

Barrel A Barrel B

L

Wire Strip
Length
Color Code
Die Index
Barrel A Barrel B Barrel A Barrel B Barrel A Barrel B

YSR3429FXLKITC

Standard

1.69

1.44

3.81

Brown

Yellow

20

16

1.60

1.38

YSR3425FXLTCKITC

Standard

1.69

1.04

4.01

Brown

Pink

20

12

1.60

1.00

YSR34FX28FXLTCKITC

Standard

1.69

1.43

3.86

Blue

Purple

19 or L80

15

1.60

1.36

—

YSR34FX28LTCKITC

Standard

1.69

1.30

3.95

Blue

Purple

19 or L80

15

1.60

1.24

—

YSR34FX29FXLKITC

Standard

1.69

1.44

3.81

Blue

Yellow

19 or L80

16

1.60

1.38

YSR34FX25FXLTCKITC

Standard

1.69

1.04

4.01

Blue

Pink

19 or L80

12

1.60

1.00

—

YSR3128LTCKITC

Standard

1.49

1.30

3.27

Red

Purple

18

15

1.41

1.24

—

YSR3129FXLKITC

Standard

1.49

1.44

3.13

Red

Yellow

18

16

1.41

1.38

YSR3125FXLTCKITC

Standard

1.49

1.04

3.33

Red

Pink

18

12

1.41

1.00

YSR312CFXLTCKITC

Standard

1.49

0.82

3.37

Red

Brown

18

10

1.41

0.78

YSR32FX29FXLTCKITC

Standard

1.57

1.43

3.46

Red

Yellow

18

16

1.48

1.36

YSR29FX25FXLTCKITC

Standard

1.44

1.04

3.10

Yellow

Pink

16

12

1.38

1.00

YSR29FX2CFXLTCKITC

Standard

1.44

0.82

3.13

Yellow

Brown

16

10

1.38

0.78

YSR2825FXLTCKITC

Standard

1.30

1.04

2.66

Purple

Pink

15

12

1.24

1.00

YSR282CFXLTCKITC

Standard

1.30

0.82

2.70

Purple

Brown

15

10

1.24

0.78

YSR286CFXLTCKITC

Standard

1.30

0.73

2.99

Purple

Blue

15

7

1.24

0.70

YSR26FX6CFXLTCKITC†

Standard

1.16

0.73

2.71

Black

Blue

13

7

1.10

0.70

YSR25FX6CFXLTCKITC†

Standard

1.04

0.73

2.42

Pink

Blue

12

7

1.00

0.70

YSR2CFX6CFXLTCKITC

Standard

0.82

0.73

1.93

Brown

Blue

10

7

0.78

0.70

YSR4CFX6CFXLTCKITC

Standard

0.74

0.73

1.67

Gray

Blue

8

7

0.71

0.70

50 mm2
Class 5
120 mm2
Class 5 or Class 2

50 mm2
Class 5

50 mm2
Class 5
35 mm2
Class 5 or Class 2
120 mm2
Class 5 or Class 2
50 mm2
Class 5
35 mm2
Class 5 or Class 2
50 mm2
Class 5
35 mm2
Class 5 or Class 2
16 mm2
Class 5 or Class 2
16 mm2
Class 5 or Class 2
16 mm2
Class 5 or Class 2
16 mm2
Class 5 or Class 2
16 mm2
Class 5 or Class 2

† Provided with 2 heat shrink tubings. One will overlap the
other. Install the smaller first and larger second.

** Clear Heatshrink – UL224 VW1 Listed – passes
TELCORDIA GR-347-CORE “Abrasion and Cut Test”.
(Up to 750 kcmil Class B code cable. Contact factory for
750 flex cable applications.)

BURNDY
Compression
TYPE YC-L

T

THIN-WALL COPPER C-TAP
UL Listed to 600 Volts
Type YC-L is a thin-wall high conductivity
copper connector for making copper tap and
parallel connections from #14 to 3/0 AWG.

D

Features and Benefits

C

• Manufactured form high conductivity
wrought copper.
◊ Provides low resistance and excellent
electrical conductivity.
• Range-taking connector.
◊ Lowers inventory requirements.
• Reinforced ribs.
◊ Provides maximum pull-out values.
• Compact size.
◊ Easy to tape and insulate connection.
• Economical.
◊ Provides low installed cost.

C-105

RIBS

B

INSTALLATION TOOLING

CATALOG
NUMBER
YC10L12
YC8L12
YC6L12
YC4L12
YC3L12
YC2L12

YC1L12

YC25L12

YC26L12

YC27L12

ACCOMMODATES
RUN
TAP
14
16-14
12
16-14
10
14
10
10
8
12
8
10-8
6
12-10
6
8-6
5,4
12-8
5,4
6-5
3
12-6
4
4
3
5
2
12-6
3
4-3
2
5-4
1
12-5
2 Str.
2 Str. 2 Sol.
2 Sol.
3 Str. 3 Sol.
1 Str.
4 Str. 4 Sol.
1 Sol.
3 Str. 3 Sol.
1/0 Str. 12 Str. 12 Sol.
1/0 Sol. - 4 Str. 4 Sol.
1
2-1
1/0
3-2
2/0
12-3
1/0
1-1/0
2/0
2-1
3/0
12-2

NO.
OF
RIBS

B

DIMENSIONS
C
D

T

.18
[4.6]

.11
[2.8]

.40
[10.2]

.060
[1.65]

.25
[6.4]
.33
[8.4]
.38
[9.7]
.48
[11.4]

.21
[3.8]
.25
[5.1]
.28
[6.1]
.37
[6.4]

.60
[15.2]
.60
[15.2]
1.18
[30.2]
1.18
[30.2]

.072
[1.83]
.072
[1.83]
.072
[1.83]
.081
[2.06]

1

.50
[12.7]

.36
[7.6]

1.18
[30.2]

2

.56
[14.2]

.45
[8.6]

2

.62
[15.7]

0
0
0
1
1

COLOR
CODE
Red
Blue
Gray
Brown

MECHANICAL
MD6, OUR840 &
MD7-34R
DIE NO.
Y2MR
(# CRIMPS)
Red
(1)

W8CVT
(1)

Blue
(1)
Gray
(2)
Brown
(2)

W5CVT
(1)
W4CVT
(1)
W2CVT
(2)
W1CVT
(2)

DIE ▲
INDEX
EMBOSSMENT

BCT500,
Y500CT,
BAT500
(# CRIMPS)

HYDRAULIC
Y35,Y39,
DIE ▲
Y750,Y45
INDEX
WIRE
Y46*
EMBOSS- STRIP
(# CRIMPS)
MENT
LENGTH

49

3/8


7

5/8


8

5/8


10

WC4
(1)

UC4
(1)

10M

Green

–

.081
[2.06]

Pink

–

W25VT
(2)

12

WC2
(1)

UC2
(1)

12M

1-3/16


1.75
[44.4]

.081
[2.06]

Black

–

W26VT
(3)

13

WC1
(2)

UC1
(1)

13M

1-13/16


.50
[9.6]

1.75
[44.4]

.090
[2.29]

Orange

–

W27VT
(3)

14

WC25
(2)

UC25
(1)

14M

1-13/16


2

.69
.53
[17.5] [10.7]

1.75
[44.4]

.090
[2.29]

Purple

–

W28VT
(3)

15

1-13/16


2

.81
.54
[20.6] [11.9]

1.75
[44.4]

.090
[2.29]

Yellow

–

W29VT
(3)

16

1-13/16


▲ See tooling section of this catalog for complete tool and die
listings.
* Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™
For Tin plating add “TN” suffix (example = YC10L12TN)

11

1-3/16

1-3/16


BURNDY
Compression
TYPES YC-C
COPPER CRIMPIT™
UL Listed 90° C,
600 Volts to 35kV◆
Type YC-C copper CRIMPIT™ connector is a
range-taking C shape compression connector
for making tap or parallel copper
C-106 connections from #12 sol. to 4/0 strand
conductor.

CATALOG
NUMBER
YC10C10 †
YC8C8
YC4C8
YC4C6
YC4C4
YC2C4
YC2C2
YC26C2
YC26C26
YC28C2
YC28C26
YC28C28

RUN

TAP

12 Sol. - 10 Str.
8 Sol. - 8 Str.

12 Sol. - 10 Str.
10 Sol. - 8 Str.
8 Sol. - 8 Str.
6 Sol. - 4 Str.
6 Sol. - 6 Str.
4 Sol. - 4 Str.
8 Sol. - 4 Str.
2 Sol. - 2 Str.
2 Sol. - 2 Str.
8 Sol. - 2 Str.
1/0 Sol. - 2/0 Str.
1/0 Sol. - 2/0 Str.
6 Sol. - 2 Str.
3/0 Sol. - 4/0 Str. 1/0 Sol. - 2/0 Str.
3/0 Sol. - 4/0 Str.

† Not UL Listed.
‡ Number of Crimps.
▲ See tooling section of this catalog for complete tool and
die listings.
* Use PUADP-1 adapter when using "U" dies in the Y46
HYPRESS™.

Features and Benefits

Copperweld-Copper Conductors

• Range-taking connector.
◊ Lowers inventory requirments.
• Compact size.
◊ Easy to tape and insulate connection.
• Manufactured from high conductivity
wrought copper.
◊ Provides low resistance and excellent
electrical conductivity.
• Economical
◊ Provides low installed cost.

8A 6A 4A 2A -

Use CRIMPITS™ accommodating 6 str. Copper
Use CRIMPITS™ accommodating 4 Str. Copper
Use CRIMPITS™ accommodating 2 Str. Copper
Use CRIMPITS™ accommodating 1/0 and 2/0
Copper

TOOLS, DIE SET, CATALOG NO.,
and (‡No. of Crimps) ▲
MD6
OUR840 Y35, Y750, Y45, Y46*

L

▲ DIE
INDEX

3/8

1/2


238
162 or K

W238 (1)
W162 (2)

W238 (1)
W162 (2)

U-238 (1)
U162** (1)

5/8


BG or 5/8

BG (2)
W-BG** (1)

XNBG (2)

U-BG (1)

3/4


C

W-C (2)

—

U-C (1)

7/8


E or O

—

—

U-E (3)
U-O (1)

1-1/16


F or D3

—

—

U-F (3)
U-D3** (1)

** Multiple crimp die set. Makes more than one crimp per tool
compression. Figure ( ) indicates number of compressions.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

CRIMPIT FOR 1 STR.
COPPER
RUN
TAP

—

—

1 Str.
—
1 Str.

6.8 Str., 8 Sol.
—
1 or 2 Str.

—

—

BURNDY
Compression
TYPE YCHC
C-TAP COPPER CRIMPIT™

90° C

C-107

Features and Benefits
• Wide range of run/tap combinations including Class B code I and locomotive flexible
conductor combinations. All (B/B, B/I, I/I)
combinations are recommended.
◊ Each connector accommodates many
cable combinations, allowing maximum
flexibility for the design and installation of
a system.
• Color-coded on the connector that
matches the die.
◊ Provides matched system for fast and
easy installation.

BURNDY
Catalog
Number

Flame Retardant Cover
Clear
Black
Cat. No.
Cat. No. ‡

YCHC44TC44

CCFR-FR

CFR-FR

YCHC39TC39

CCFR-FR

CFR-FR

YCHC39TC31

CCFR-FR

CFR-FR

YCHC39TC2

CCFR-FR

CFR-FR

YCHC34TC34

CCFN-FR

CFN-FR

YCHC34TC29

CCFN-FR

CFN-FR

YCHC34TC2

CCFN-FR

CFN-FR

YCHC29TC29

CCFD-FR

CFD-FR

YCHC29TC2

CCFD-FR

CFD-FR

YCHC2TC2

CCFO-FR

CFO-FR

YCHC8TC8

♦

♦

Tap 1

1000-750
(750-500)
750-500
(550-500)
750-500
(550-500)
750-500
(550-500)
500-4/0
(350-4/0)
500-4/0
(350-4/0)
500-4/0
(350-4/0)
250-2
(4/0-2)
250-2
(4/0-2)
2-6 STR./SOL.
(2-8)
8-12
(8-12)

1000-750
(750-500)
750-350
(550-350)
350-2
(250-2)
2-6 STR./SOL.
(2-8)
500-4/0
(350-4/0)
250-2
(4/0-2)
2-6 STR./SOL.
(2-8)
250-2
(4/0-2)
2-6 STR./SOL.
(2-8)
2-6 STR./SOL.
(2-8)
8-12
(8-12)

NOTE: To properly use tap 2 and/or tap 3 conductors in YCHC
connector a conductor from the tap 1 cable range must be
included in the tap 1 groove.
‡ To obtain covers made of polyethylene remove suffix-FR
(example: CFO). CFO is not flame retardant.
* Use PUADP-1 adaptor with "U" dies in Y46.

Tap 2

Tap 3

2-6 STR./SOL. 8-14
(2-8)
(8-14)
8-14
(8-14)

2-6 STR./SOL.
(2-8)
8-14
(8-14)

8-14
(8-14)
8-14
(8-14)

▲ Die
Index &
Color EmbossY35 † Y750 † Y46* † Code ment
▲ Tooling († No. of Crimps)

Condutor Sizes Code/(Flex) Cable
Main

• Each connector has a recommended
insulating cover available. Flame retardant
type CF-FR covers meet oxygen index
28 and UL94 V-O requirements.
◊ A complete insulated UL listed installation is provided.
• Die index embossed on connector after
completion of crimp.
◊ Permanent inspectability of installed
connector is insure consistently reliable
and dependable connections.

H

W

L

Strip
Length

—

—

—

— P1102 1

White

1102

3.59 1.73 1.16

1-1/4


—

—

—

— P1103 1

Blue

1103

3.12 1.53 1.06

1-1/8


—

—

—

— P1103 1

Blue

1103

2.96 1.53 1.31

1-3/8


—

—

—

— P1103 1

Blue

1103

2.66 1.53 1.31

1-3/8


—

— U1104 2 P1104 1

Brown

1104

2.97 1.38 1.16

1-1/4


—

— U1104 2 P1104 1

Brown

1104

2.45 1.26 .94

1


—

— U1104 2 P1104 1

Brown

1104

2.45 1.26 .94

1


—

— U997

1

U997

1 Orange

997

2.12 .98

.94

1


—

— U251

1

U251

1

Red

251

1.78 .97

.81

1


U-C

1

1

U-C

1

Brown

C

1.22 .60

.81

1


Red

240

.53

.56

5/8


U-C

U-240 1 U-240 1 U-240 1

▲ See tooling section of Master Catalog for complete tool
and die listings.
◆ For applications requiring flame retardant cover, use either
a CCFB-FR (Clear) or CFB-FR (Black) cover and YH2C2C
connector by ordering YH8C8CWCC (Clear) or
YH8C8CWC (Black).

.35

BURNDY
Compression
TYPE YH

COLOR CODE
DIE AND
CRIMP
INFORMATION

H-TAP COPPER CRIMPIT™

ELECTRO-TIN
PLATED

Fig. 1
CONDUCTOR
RANGE

C-108

Features and Benefits

PATENTED

“THIRD HAND”

• Accommodates a wide range of run/tap
copper cable combinations including both
flexible and code combinations. All (B/B,
B/I, I/B, I/I) combinations acceptable.
◊ Each connector has many copper cable
combination applications allowing maximum flexibility for the design and installation of a system.
• Tap grooves function independently of
each other. Use of one tap is required.
Balance may be used or left empty.
◊ Provides maximum design and installation flexibility.
• Color code on the connector matches
installation die.
◊ Provides matched system for fast and
easy installation.

• Die index embossed on connector after
completion of crimp.
◊ Permanent inspectability of installed
connectors to insure consistently reliable
and dependable connections.
• Recommended flame retardant type CFFR insulating covers meet oxygen index
28 and UL94 V-O requirements.
◊ A complete insulated UL listed installation is provided.
• “Third Hand” constrains conductors while
installer completes crimp. Included with
each connector.
◊ Simplifies installation, reducing
installed cost.

Fig. 2

Fig. 3

Fig. 4

Fig. 5

TABLE 1 CODE CONDUCTOR AND METRIC EQUIVALENT
H-Tap
Connector

Kit Catalog Number
Flame Retardant Cover
Clear
Black

Fig. #

YH4444

YH4444WCC

YH444WC

YH4434*

YH4434WCC*

YH4434WC*

YH4429

YH4429WCC

YH4429WC

5

YH3939

YH3939WCC

YH3939WC

1

YH3931

YH3931WCC

YH3931WC

2

YH3434

YH3434WCC

YH3434WC

1

YH3429

YH3429WCC

YH3429WC

2

YH2929

YH2929WCC

YH2929WC

1

YH292C

YH292CWCC

YH292CWC

3

YH298C

YH298CWCC

YH298CWC

3

YH2C2C

YH2C2CWCC

YH2C2CWC

4

YH6C6C

YH6C6CWCC

YH6C6CWC

1

YH8C8C

YH8C8CWCC

YH8C8CWC

1

• Use PUADP-1 adaptor with "U" dies in Y46.
▲ See tooling section of this catalog for complete tool and die
listings.

1

Conductor Sizes Code/(Flex Cable)
Main
Tap 1
Tap 2
Tap 3
1000-750
1000-750
(750-500)
(750-500)
—
—
(750)
(350)
1000-750
250-2
—
—
(777-500)
(4/0-2)
750-500
750-350
—
—
(550-500)
(550-350)
750-350
4/0-1/0
1-6 STR/SOL 2-14
(550-500)
(250-1/0)
(1-8)
(2-14)
500-250
500-4/0
—
—
(350-4/0)
(350-4/0)
500-4/0
250/1/0
1-6 STR/SOL 8-14
(350-4/0)
(4/0-1/0)
(1-8)
#8
250-2
250-2
—
—
(4/0-2)
(4/0-2)
250-2
2-6 STR/SOL
8-14
—
(4/0-2)
(2-8)
(8-14)
250-2
8-14
8-14
—
(4/0-2)
(8-14)
(8-14)
2-6 STR/SOL 2-6 STR/SOL
8-14
8-14
(2-8)
(2-8)
(8-14)
(8-14)
6-10
6-14
—
—
(6-10)
(6-14)
8-14
8-14
—
—
(8-14)
(8-14)

* Not CSA approved.
Note: All H-Taps ROHS compliant.

Metric Conductor Sizes (mm2)
Main
Tap 1
Tap 2 Tap 3
500-400

500-400

—

—

500-400

150-35

—

—

300-300

300-185

—

—

300-185

95-70

35-16

35-2.5

240-150

240-120

—

—

240-120

120-70

35-16

6-2.5

120-35

120-35

—

—

120-35

35-16

6-2.5

—

120-35

6-2.5

6-2.5

—

35-16

35-16

6-2.5

6-2.5

10-6

10-2.5

—

—

6-2.5

6-2.5

—

—

BURNDY
Compression
TYPE YH

COLOR CODE
DIE AND
CRIMP
INFORMATION

H-TAP COPPER CRIMPIT™
(Continued)

ELECTRO-TIN
PLATED

CONDUCTOR
RANGE

TABLE 2 FLEX AND METRIC CONDUCTOR RANGES

CATALOG
NUMBER
YH4444
YH4434
YH4429
YH3939
YH3931
YH3434
YH3429
YH2929
YH292C
YH298C

YH2C2C
YH6C6C
YH8C8C

Main
Tap 1
Main
Tap 1
Main
Tap 1
Main
Tap 1
Main
Tap1
Tap 2
Tap 3
Main
Tap 1
Main
Tap 1
Tap 2
Tap 3
Main
Tap 1
Main
Tap1
Tap 2
Main
Tap1
Tap 2
Main
Tap 1
Tap 2
Tap 3
Main
Tap 1
Main
Tap 1

MAXIMUM
CONDUCTOR IN
RANGE
FLEX
CONDUCTOR
(AWG/kcmil)
777
777
777
–
777
4/0
550
550
550
250
1
2
350
350
350
4/0
1
8
4/0
4/0
4/0
2
8
4/0
8
8
2
2
8
8
6
6
8
8

• Use PUADP-1 adaptor with "U" dies in Y46.
▲ See tooling section of this catalog for complete tool and die
listings.

MAXIMUM METRIC
DIMENSIONS

mm2
393
393
393
–
393
107
278
278
278
126
42
33.6
177
177
177
107
42
8
107
107
107
33.6
8
107
8
8
33.6
33.6
8
8
13
13
8
8
* Not CSA approved.
Note: All H-Taps ROHS compliant.

DIAMETER
mm
28
28
28
–
28
15.5
25
25
25
17
9
8
20
20
20
15.5
9
4
15.5
15.5
15.5
8
4
15.5
4
4
8
8
4
4
5
5
4
4

“THIRD HAND”

MIMIMUM
CONDUCTOR IN
RANGE
FLEX
CONDUCTOR
(AWG/kcmil)
500
500
750
350
500
2
500
350
500
1/0
8
14
4/0
4/0
4/0
1/0
8
14
2
2
2
8
14
2
14
14
8
8
14
14
10
14
14
14

C-109

MINIMUM METRIC
DIMENSIONS

mm2
253
253
380
177
253
33.6
253
177
253
53.5
8
2
107
107
107
53
8
2
33.6
33.6
33.6
8
2
33.6
2
2
8
8
2
2
5
2
2
2

DIAMETER
mm
24
24
31
20
24
8
24
20
24
11
4
2
15.5
15.5
15.5
11
4
2
8
8
8
4
2
8
2
2
4
4
2
2
3
2
2
2

BURNDY
Compression
TYPE YH

COLOR CODE
DIE AND
CRIMP
INFORMATION

H-TAP COPPER CRIMPIT™
(Continued)

ELECTRO-TIN
PLATED

Fig. 1
CONDUCTOR
RANGE

“THIRD HAND”

C-110

Fig. 2

Fig. 4

Fig. 3

Fig. 5

TABLE 3 INSTALLATION TOOLING + DIMENSIONS
BURNDY
Catalog
Number

Kit Catalog Number
Flame Retardant Cover
Clear
Black ‡

▲ Tooling († No. of Crimps)
Fig. No.

Y35

†

Y750

†

Y46*

†

Color ▲ Die Index &
Code Embossment

1

—

—

—

—

P1102

1

White

1102

3.38

1.70 1.00

1-1/8


5
1
2

—
—

—
—

—
—
U1104M
U1104
U1104M
U1104

—
—
1
2
1
2

PYFR
PYFR
PYFR
P1104
U1104M
P1104
U1104M
U654
P654
U654
P654
U654
P654
U-C
UBGRT
U11T-1

1
1
1

Yellow
Yellow
Yellow

K-R
K-R
K-R

3.22
2.97
2.97

1.70 1.00
1.50 1.25
1.50 .95

1-3/8

1-3/8

1-1/16


1

Brown

1104

2.43

1.15 1.00

1-1/8


1

Brown

1104

2.23

1.31 1.00

1-1/8


1

Purple

654

1.85

.90

.90

1-1/16


1

Purple

654

1.52

.90

.90

1-1/16


1

Purple

654

1.52

.90

.90

1-1/16


1
1
1

Brown
Orange
Green

C
BG
11

1.25
.81
.63

.60
.39
.40

.75
.60
.60

7/8

3/4

3/4


YH4444
YH4434*
YH4429
YH3939
YH3931

YH4444WCC
YH4434WCC*
YH4429WCC
YH3939WCC
YH3931WCC

YH4444WC
YH4434WC*
YH4429WC
YH3939WC
YH3931WC

YH3434

YH3434WCC

YH3434WC

1

—

—

YH3429

YH3429WCC

YH3429WC

2

—

—

YH2929

YH2929WCC

YH2929WC

1

—

—

U654

1

YH292C

YH292CWCC

YH292CWC

3

—

—

U654

1

YH298C

YH298CWCC

YH298CWC

3

—

—

U654

1

YH2C2C
YH6C6C
YH8C8C

YH2C2CWCC
YH6C6CWCC
YH8C8CWCC

YH2C2CWC
YH6C6CWC
YH8C8CWC

4
1
1

U-C
UBGRT
U11T-1

1
1
1

U-C
UBGRT
U11T-1

1
1
1

• Use PUADP-1 adaptor with "U" dies in Y46.
▲ See tooling section of this catalog for complete tool and die
listings.

* Not CSA approved.
Note: All H-Taps ROHS compliant.

H

W

L

Strip
Length

BURNDY
Compression
TYPES YSH
H COPPER CRIMPIT™
COPPER SPLIT
COMPRESSION WYE TAP
CONNECTOR

TAP 3

Fig. 1

Expanded TAP 1 Components
Expanded Catalog Number

TAP 1 Range

YSH-294C-E
YSH-292C-E
YSH-2925-E

#4
#2
1/0

C-111

Features and Benefits
• Accommodates a wide range of run/tap
copper cable combinations including both
flexible and code combinations. All (B/B,
B/I, I/B, I/I) combinations acceptable.
◊ Each connector has many copper cable
combination applications allowing
maximum flexibility for the design and
installation of a system.
• Tap grooves function independently from
each other. Use of one tap is required.
Balance may be used or left empty.
◊ Provides maximum design and installation flexibility.

Conductor Sizes Code Expanded TAP 1
(Flex Cable)
Fig.

YSH2929

1

YSH3429

2

YSH3434

1

YSH3931

2

YSH3939

1

Main
250-2
(4/0-2)
500-4/0
(350-4/0)
500-250
(350-4/0)
750-350
(550-500)
750-350
(550-500)

TAP 1
250-2
(4/0-2)
250-1/0
(4/0-1/0)
500-4/0
(350-4/0)
350-1/0
(350-1/0)
750-350
(550-350)

TAP 2

TAP 3

1-6 Str./Sol.
(1-8)

1-6 Str./Sol.
(1-8)

* Use PUADP-1 adaptor with “U” dies in Y46. The
Y46 and P dies result in a smooth crimp surface
and is recommended for voltages above 600V.

8-14
(8-14)

2-14
(2-14)

▲ See tooling section of this catalog for complete
tool and die listings.
† Number of crimps per connector. “U” -dies require
double crimps.

Main Conductor

Main Conductor

YSH Connector

Tap Conductor

①

• Color code on the connector matches
installation die.
◊ Provides matched system for fast and
easy installation.
• Die index embossed on connector after
completion of crimp.
◊ Permanent inspectability of installed
connectors to ensure consistently reliable and dependable connections.
• Insulation is not provided. Insulation can
be obtained from Raychem (800-2729243) type HVSY Splice kits for 15 kV
installations.
◊ A complete IEEE 404 15 kV installation
is provided.

▲Tooling (†Number of Crimps)
Color
Y750
†
Y46*
†
Code
U654
U654 (4)
(4)/(2)
Purple
P654
U1104
U1104 (4)
(4)/(2)
Brown
P1104
U1104
U1104 (4)
(4)/(2)
Brown
P1104
PYFR
2
Yellow
PYFR
2
Yellow

Conductor ends remain visible
when conductor is split

Strip Length 1–1/2”

Fig. 2

For continuous and/or tap
connections refer to table
for conductor ranges.

① Due to thickness of underground wire insulation the minimum
recommended strip length from the connector edge is 1 inch.

Die
Index
▲&
Emboss
ment

H

W

654

1.85

.90

1104

2.23 1.31

1104

2.43 1.15 3.00

K-R

2.97 1.50

K-R

2.97 1.50

L

Strip
Length
See Application Notes Below

Type YSH heavy duty connectors are
designed for insulated underground wye
splices. The split H copper CRIMPIT™ connector is longer than our standard H copper
CRIMPIT™ and is suitable for use on high
voltage (15 kV) power cables with copper
conductors. The connectors can not be used
with oil filled or mass impregnated cables
since no oil stop is provided. The connector is
installed
with
standard
BURNDY®
HYPRESS™ tools and is made of tin-plated
electrolytic copper.

Catalog
Number

TAP 2

TAP 1
TAP 1

BURNDY
Compression
TYPE CF-FR
H-TAP - FLAME
RETARDANT COVER
UL Listed to 600 Volts

C-112

Features and Benefits
600 VOLT 90° C

CATALOG
NUMBER

• One-piece design.
◊ No extra parts or hardware required.
• Slips over connector and latches
securely shut.
◊ Fast, easy, reliable insulation of
H-Tap compression.
• Eliminates tapping.
◊ Economical, fast, easy installation.

MAX. CONDUCTOR
ACCOMMODATED

MATCHED H COPPER CRIMPIT™

#8 AWG
#6 AWG
#2 AWG
250 kcmil
500 kcmil
750 kcmil
1000 kcmil

YH8C8C
YH6C6C
YH2C2C
YH292C, YH298C, YH2929
YH3434, YH3429*
YH3939, YH3931, YH4429
YH4434 ,YH4444

CFBG-FR
CFO-FR
CFD-FR
CFN-FR
CFR-FR †

* Use CFN-FR for single tap installation; use CFR-FR when
2 or more tap conductors are installed.

• Flash barriers.
◊ Protects against electrical flashover.
• CF-FR flame retardant design.
◊ Self-extinguishing retardant properties.
• Minimum 28 oxygen index.
◊ Self-extinguishing retardant properties.
• UL 94 V-O rated.
◊ Self-extinguishing retardant properties.

MAX. CONNECTOR
LENGTH

CONNECTOR
COLOR CODE

.80
.95
1.10
1.30
1.10

Green
Orange
Brown
Purple
Brown
Yellow
Yellow, White

MAX. CONNECTOR
LENGTH

CONNECTOR
COLOR CODE

.65

† Two-piece design packaged together.
Note: ROHS compliant

TYPE CCF-FR
CLEAR H-TAP - FLAME
RETARDANT COVER
UL Listed to 600 Volts

600 VOLT 90° C
CATALOG
NUMBER
CCFBG-FR
CCFO-FR
CCFD-FR
CCFN-FR
CCFR-FR †

MAX. CONDUCTOR
ACCOMMODATED

MATCHED H COPPER CRIMPIT™

#8 AWG
#6 AWG
#2 AWG
250 kcmil
500 kcmil
750 kcmil
1000 kcmil

YH8C8C
YH6C6C
YH2C2C
YH292C, YH298C, YH2929
YH3434, YH3429*
YH3939, YH3931, YH4429
YH4434, YH4444

* Use CFN-FR for single tap installation; use CFR-FR when
2 or more tap conductors are installed.

† Two-piece design packaged together.
Note: ROHS compliant

.65
.80
.95
1.10
1.30
1.10

Green
Orange
Brown
Purple
Brown
Yellow
White

BURNDY
Compression
TYPES YST

ELECTRO-TIN
PLATED

TAP

UNINSULATED “T”
COPPER HYTEE™ COUPLER

CRIMP

UL Listed 90° C,
600 Volts to 35 KV◆

CRIMP
RUN

CRIMP

Type YST copper compression tee is
designed for connecting a run conductor with
a perpendicular tap conductor.
YST connectors are commonly used in junction boxes and manholes to make a radial tap
off a main run. They are needed in many
industrial, utility generation and commercial
applications. The most common cable combinations are listed below. BURNDY® Type Y-R
reducers can be used to accommodate most
cable combinations.

Catalog
Number
YST4C4C
YST2C2C
YST2525
YST2626
YST282C
YST2825
YST2828
YST2929
YST3131
YST3428
YST3434
YST3939
*
■
•
▲

Code •
Conductors
Run
Tap
4 str.
2 str.
1/0 str.
2/0 str.
4/0 str.
4/0 str.
4/0 str.
250 kcmil
350 kcmil
500 kcmil
500 kcmil
750 kcmil

4 str.
2 str.
1/0 str.
2/0 str.
2 str.
1/0 str.
4/0 str.
250 kcmil
350 kcmil
4/0 str.
500 kcmil
750 kcmil

B
1.44
1.56
1.62
1.69
1.75
1.75
1.75
1.75
2.31
2.56
2.25
3.46

Dimensions
BB
H
1.38
1.56
1.56
1.67
1.50
1.56
1.75
1.78
2.25
1.75
2.70
3.34

1.72
1.98
1.91
2.18
2.12
2.25
2.44
2.53
3.12
2.81
3.76
4.64

L

C-113

Features and Benefits
• Manufactured from seamless high conductivity electrolytic copper tubing with heavy
duty wall thickness.
◊ Provides maximum conductivity, low
resistance and ductility for an excellent
combination of electrical and crimp forming properties.
• Long barrel design on all three (3) legs.
◊ Provides for an additional crimp or indent
with almost twice the pull out strength
properties as a standard length barrel
plus a connection that will operate cooler
under heavy loading.

(# of crimps)

Dieless
Mechanical
HYTOOL

3.25
3.56
Y81KFT (1)
3.81
MY29-3 (2)
Y81KFTMBH (1)
3.94
MY29-11 (2)
PAT81KFT-18V (1)
3.94
(2-crimps/end)
4.00
4.19
4.25
5.50
Y81KFT (2)
5.81 Y81KFTMBH (2)
—
6.19 PAT81KFT-18V (2)
8.12

Use adapter PUADP-1 with "U" Dies in Y46 HYPRESS™.
The maximum size for the Y35 is 400 kcmil.
Contact factory for conductor combinations not shown.
See tooling section of this catalog for complete tool and
die listings.

Hydraulic
HYPRESS

Y644HS (1)
(1 crimp/end)

• Long barrel permits the use of the Y-R
reducers.
◊ Affords total flexibility and versatility for
virtually any conductor combination.
• Electro-tin plated.
◊ Provides durable long-lasting corrosion
resistance.
• Barrel diameter closely matches commercial (code) cable and Navy cable diameters.
◊ Provides an excellent relationship of the
conductor/ connector combination to produce a high quality electrical connection
with the recommended tooling.

Installation Tooling ▲
Run Conductors
Tap Conductors
Y35, ▲ Y39,Y750,Y46*
Y35, ▲ Y39,Y750,Y46*
Die Number Color
Die
Die Number Color
Die
(# of crimps) Code
Index (# of crimps) Code Index▲
U4CRT (2)
U2CRT (2)
U24RT (2)
U26RT (2)
U28RT (2)
U28RT (2)
U28RT (2)
U29RT (2)
U31RT (4)
U34RT (4)
U34RT (4)
U39RT (4)

◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

Gray
Brown
Pink
Black
Purple
Purple
Purple
Yellow
Red
Brown
Brown
Black

8 or 346
10
12 or 348
13
15
15
15
16
18 or 324
20 or 299
20 or 299
24 or 473

U4CRT (2)
U2CRT (2)
U25RT (2)
U26RT (2)
U2CRT (2)
U25RT (2)
U28RT (2)
U29RT (2)
U31RT (4)
U28RT (2)
U34RT (4)
U39RT (4)

Gray
Brown
Pink
Black
Brown
Pink
Purple
Yellow
Red
Purple
Brown
Black

8 or 346
10
12 or 348
13
10
12 or 348
15
16
18 or 324
15
20 or 299
24 or 473

Wire Length
Run
Tap
1-3/16

1-5/16

1-7/16

1-9/16

1-11/16

1-11/16

1-11/16

1-11/16

2

2-5/16

2-5/16

2-15/16


1-3/16

1-5/16

1-7/16

1-9/16

1-5/16

1-3/16

1-11/16

1-11/16

2

1-11/16

2-5/16

2-15/16


BURNDY
Compression
T-CONNECTOR
TYPE NYT
CABLE RUN — CABLE TAP
UL Listed 90° C,
600 Volts to 35 KV ◆
A “T” connector designed to provide a clampC-114 type element on the run and a permanent
HYPRESS™ connection on the tap.
Recommended for use on ring buses or for
applications where occasional disconnects
from the run conductor are desired without
disturbing the tap connection. Tin plated.
For proper installation of tap cable, see
table below.

Fig. 1

CONDUCTOR SIZE CATALOG FIG.
RUN A TAP AA NUMBER NO.
4/0 STR.

250 MCM

350 MCM

500 MCM

750 MCM

1000 MCM

1500 MCM

#2 STR.
1/0 STR.
2/0 STR.
4/0 STR.
#2 STR.
1/0 STR.
2/0 STR.
4/0 STR.
250 MCM
1/0 STR.
2/0 STR.
4/0 STR.
250 MCM
350 MCM
2/0 STR.
4/0 STR.
250 MCM
350 MCM

NYT282C
NYT2825
NYT2826
NYT2828
NYT292C
NYT2925
NYT2926
NYT2928
NYT2929
NYT3125
NYT3126
NYT3128
NYT3129
NYT3131
NYT3426
NYT3428
NYT3429
NYT3431

1
1
1
2
1
1
1
2
2
1
1
2
2
2
1
2
2
2

500 MCM

NYT3434

2/0 STR.
4/0 STR.
250 MCM
350 MCM

NYT3926
NYT3928
NYT3929
NYT3931

500 MCM

Fig. 2

B

DIMENSIONS IN INCHES
BB
H J
L

1-3/8
1-3/8
1-3/8
2
1-3/8
1-3/8
1-3/8
2
2
1-3/8
1-3/8
2
2
2
1-3/8
2
2
2

1-1/4
1-3/8
1-1/2
1-5/8
1-1/4
1-3/8
1-1/2
1-5/8
1-5/8
1-3/8
1-1/2
1-5/8
1-5/8
2
1-1/2
1-5/8
1-5/8
2

1-3/8
1-3/8
1-3/8
1-3/8
1-7/16
1-7/16
1-7/16
1-7/16
1-7/16
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-5/8
1-5/8
1-5/8
1-5/8

3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

2

2

2-1/4

1-5/8 3/8

1
2
2
2

1-3/8
2
2
2

1-1/2
1-5/8
1-5/8
2

1-7/8
1-7/8
1-7/8
1-7/8

NYT3934

2

2

2-1/4

750 MCM
2/0 STR.
4/0 STR.
250 MCM
350 MCM

NYT3939
NYT4426
NYT4428
NYT4429
NYT4431

2
1
2
2
2

2
1-3/8
2
2
2

500 MCM

NYT4434

2

INSTALLATION INFORMATION
HYPRESS™ AND INDENTOR DIE
Y29B Y34A Y34B
Y44B
WITH WITH WITH
WITH
Y29PR Y34PR Y34PR Y44PR
NEST DIE

750 MCM

NYT4439

2

2

2-7/8

2-1/4 3/8

6-3/8

—

—

B2CD
B25D
B26D
B28D
B2CD
B25D
B26D
B28D
B29D
B25D
B26D
B28D
B29D
B31D
B26D
B28D
B29D
B31D
No Nest
Die Req.
B26D
B28D
B29D
B31D
No Nest
Die Req.
—
B26D
B28D
B29D
B31D
No Nest
Die Req.
—

1000 MCM

NYT4444

2

2-11/16

3

2-5/16 1/2

7

—

—

—

4/0 STR.
250 MCM
350 MCM

NYT4628
NYT4629
NYT4631

2
2
2

2
2
2

1-5/8 2-1/16 3/8
1-5/8 2-1/16 3/8
2 2-1/16 3/8

5-3/8
5-7/16
5-7/8

D28L
D29L
—

A28D
A29D
A31D

500 MCM

NYT4634

2

2

2-1/4 2-1/16 3/8

6-3/16

—

A34D

2-7/8 2-1/16 3/8

3/8
3/8
3/8
3/8

3-13/16
4
4-1/8
4-5/16
3-13/16
4-1/16
4-3/16
4-3/8
4-7/16
4-1/8
4-5/16
4-1/2
4-9/16
5
4-7/16
4-5/8
4-5/8
5-1/16

D2CL
D25L
D26L
D28L
D2CL
D25L
D26L
D28L
D29L
D25L
D26L
D28L
D29L
—
D26L
D28L
D29L
—

A2CD
A25D
A26D
A28D
A2CD
A25D
A26D
A28D
A29D
A25D
A26D
A28D
A29D
A31D
A26D
A28D
A29D
A31D

5-3/8

—

A34D

4-5/8 D26L
4-13/16 D28L
4-13/16 D29L
5-1/4
—

A26D
A28D
A29D
A31D

1-7/8 3/8

5-9/16

A34D

2-7/8
1-1/2
1-5/8
1-5/8
2

1-7/8
2-1/8
2-1/8
2-1/8
2-1/8

6-1/4
—
4-3/4 D26L
4-15/16 D28L
5
D29L
5-7/16
—

2

2-1/4

2-1/8 3/8

5-3/4

—

A34D

3/8
3/8
3/8
3/8
3/8

750 MCM

NYT4639

2

2

1000 MCM

NYT4644

2

2-11/16

1500 MCM

NYT4646

2

2-11/16 3-3/16 2-3/4 1/2

3

2-3/4 1/2

* Y48B HYPRESS™ with Y48PR indentor.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

—

—
A26D
A28D
A29D
A31D

6-3/4

—

—

B28D
B29D
B31D
No Nest
Die Req.
—

7-1/8

—

—

—

7-11/16

—

—

—

APP.
SHIP.
(NO. OF WT. IN
INDENTS) LBS.

—
—
—
E28D
—
—
—
E28D
E29D
—
—
E28D
E29D
E31D
—
E28D
E29D
E31D

(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(1)
(1)
(1)
(2)

1.5
1.5
1.5
2.2
1.5
1.5
1.5
2.2
2.2
1.5
1.5
2.2
2.2
2.5
1.7
2.5
2.5
2.5

E34D

(2)

2.5

—
E28D
E29D
E31D

(1)
(1)
(1)
(2)

1.7
2.5
2.5
2.5

E34D

(2)

2.7

E39D
—
E28D
E29D
E31D

(2)
(1)
(1)
(1)
(2)

3.0
1.7
2.5
2.5
2.5

E34D

(2)

2.7

E39D
No Nest
Die Req.
E28D
E29D
E31D

(2)

3.0

(2)

3.2

(1)
(1)
(2)

4.7
4.7
4.7

E34D

(2)

4.7

E39D
No Nest
Die Req.
C46D*

(2)

5.2

(2)

7.5

(2)

8.0

NOTE: Circumferential dies may be used. For information
contact BURNDY®.

BURNDY
Compression
TYPE YE-P, YE-P-FX
HYPLUG™ FOR COPPER
CONDUCTOR
Type YE-P copper compression adapters are
designed for reliable termination of copper
conductor when the current capacity of the
conductor is downsized, but larger conductor
is utilized. Typical applications are for voltage
drop protection when oversized conductors
are used or flex conductor is used. These
adapters facilitate the termination into existing mechanical set screw connectors for
various stranded copper cables.

600 v, 900C EPDM rubber cover

C-115

90° C

INSTALLATION DATA

CATALOG
NUMBER
YEV4CP20X75FX
YEV2CP26X75FX
YEV1CP29X75FX
YEV25P33X75FX
YEV26P37X75FX
YEV27P41X82FX
YEV28P46X92FX

ACCOMMODATES
PIN
COPPER WIRE SIZES
SIZE
DIMENSIONS
CODE
EQUIV- A DIA. B
L
P
FLEX CABLE
AWG NAVY ALENT [MM] [MM] [MM] [MM]

MECH TOOLS (# OF CRIMPS)
OD COLOR
[MM] CODE

#4 STR.
(91/24-105/24)
#2 STR.
(125/24-150/24)
#1 STR.
(175/24-225/24)
1/0 STR.
(275/24)
2/0 STR.
(325/24)
3/0 STR.
(450/24)
4/0 STR.
(550/24)

.20
[5]
.26
[7]
.29
[8]
.33
[8]
.37
[9]
.41
[10]
.46
[12]

1.37
[35]
1.65
[42]
1.66
[42]
1.80
[46]
1.82
[46]
1.97
[50]
1.99
[51]

2.27
[58]
2.60
[66]
2.63
[67]
2.80
[71]
2.86
[73]
3.11
[77]
3.28
[81]

.75
[19]
.75
[19]
.75
[19]
.75
[19]
.75
[19]
.82
[21]
.92
[23]

.38
[10]
.46
[12]
.51
[13]
.56
[14]
.63
[16]
.70
[18]
.77
[20]

250
kcmil
262.6
kcmil
300
kcmil
350
kcmil
450
kcmil
500
kcmil
600
kcmil
750
kcmil

.50
[10]
.51
[13]
.55
[14]
.59
[15]
.67
[17]
.71
[18]
.78
[20]
.87
[22]

2.37
[60]
2.39
[61]
2.53
[65]
2.68
[68]
3.14
[80]
3.29
[84]
3.31
[84]
3.54
[90]

3.75
[95]
3.82
[97]
4.08
[104]
4.36
[111]
5.04
[128]
5.30
[135]
5.51
[140]
5.99
[152]

1.00
[25]
1.02
[26]
1.10
[28]
1.18
[30]
1.34
[34]
1.42
[36]
1.56
[40]
1.74
[44]

.81
[21]
.88
[22]
.95
[24]
1.06
[27]
1.19
[30]
1.25
[32]
1.35
[34]
1.50
[38]

250
kcmil
300
kcmil
350
kcmil
400
kcmil
500
kcmil
600
kcmil
750
kcmil

.50
[13]
.55
[14]
.59
[15]
.63
[16]
.71
[18]
.78
[20]
.87
[22]

1.99
[51]
2.37
[60]
2.39
[61]
2.53
[65]
2.68
[68]
3.14
[80]
3.37
[86]

3.33
[84]
3.85
[98]
3.98
[101]
4.24
[108]
4.60
[117]
5.25
[133]
5.73
[145]

1.00
[25]
1.10
[28]
1.18
[30]
1.26
[32]
1.42
[36]
1.56
[40]
1.74
[44]

.75
[19]
.81
[21]
.88
[22]
.95
[24]
1.06
[27]
1.19
[30]
1.30
[33]

#4

40

#4

#2

60

#2

#1

75

#1

1/0

100

1/0

2/0

125

2/0

3/0

150

3/0

4/0

200

4/0

DIE
INDEX

MD6/
MD7

Y35/Y39
Y750

HYDRAULIC TOOLS (# OF CRIMPS)
Y644M (ACCOMMODATES
EXPANDED
Y45
➃ Y46 Y60BHU
WIRE RANGE)

MY

Y2MR

MD7-34R

MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)

Y2MR
(4)
Y2MR
(4)

W4CVT
(4)
W2CVT
(4)
W1CVT
(4)
W25VT
(4)
W26VT
(4)
W27VT
(4)
W28VT
(4)

W4CRT U4CRT
(4)
(2)
W2CRT U2CRT
(4)
(2)
W1CRT U1CRT-1
(4)
(2)
W25RT U25RT
(4)
(2)
W26RT U26RT
(4)
(2)
W27RT U27RT
(4)
(2)
W28RT U28RT
(4)
(2)

U4CRT
(2)
U2CRT
(2)
U1CRT-1
(2)
U25RT
(2)
U26RT
(2)
U27RT
(2)
U28RT
(2)

U4CRT
(2)
U2CRT
(2)
U1CRT-1
(2)
U25RT
(2)
U26RT
(2)
U27RT
(2)
U28RT
(2)

W29VT
(4)
W30VT
(8)
W31VT
(8)
W32VT
(8)

W29RT
(4)
W30RT
(8)
W31RT
(8)
W32RT
(8)

—

—

—

—

—

—

24

—

—

—

—

Yellow

L115

—

—

—

—

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U38XRT
(4)
U39RT
(4)
U44XRT
(4)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U38XRT
(4)
U39RT
(4)
U44XRT
(4)

L29RT
(1)
L30RT
(1)
L31RT
(1)
L32RT
(2) 1
L34RT
(2)

—

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U38XRT
(4)
U39RT
(4)
U44XRT
(4)

Yellow

16

MY29-11
(2)

—

White

17

—

—

Red

18

—

—

Blue

19

—

—

Brown

20

—

—

W29VT
(4)
W30VT
(8)
W31VT
(8)
W32VT
(8)
W34VT
(8)

W29RT
(4)
W30RT
(8)
W31RT
(8)
W32RT
(8)
W34RT
(8)

Green

22

—

—

—

—

Black

24

—

—

—

—

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U36RT
(4)
U39RT
(4)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U36RT
(4)
U39RT
(4)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U36RT
(4)
U39RT
(4)

Gray

8

Brown

10

Green

11

Pink

12

Black

13

Orange

14

Purple

15

Yellow

16

MY29-11
(2)

—

White

17

—

—

Red

18

—

—

Blue

19

—

—

Brown

20

—

Pink

L99

Black

—
—
—
—
—

—
—
—
—
—
—
—

#4 - #6 AWG
(1)
#2 - #6 AWG
(1)
#1 - #6 AWG
(1)
1/0 - #6 AWG
(1)
2/0 - #4 AWG
(1)
3/0 - #2 AWG
(1)
4/0 - #1 AWG
(1)

CABLE
STRIP
LENGTH
1-15/32

1-3/4

1-3/4

1-7/8

1-7/8

2-1/16

2-1/16


FLEX CABLE ONLY
YE30P50X100FX
YE31P51X102FX
YE32P55X110FX
YE34P59X118FX
YE36P67X134FX
YE38P71X142FX
YE40P78X156FX
YE44P87X174FX

250 kcmil FLEX
CLASS G 259 CLASS H 427
262.6 kcmil FLEX
250 FLEX CLASS I, K, M
313.1 kcmil (775/24)
(300 kcmil NOM)
373.7 kcmil (925/24)
(350 kcmil NOM)
444.4 kcmil (1100/24)
(450 kcmil NOM)
535.3 kciml (1325/24)
(500 kcmil NOM)
646 kcmil (1600/24)
(600 kcmil NOM)
777.7 kcmil (1925/24)
(750 kcmil NOM)

—
—
—
—
—
—
—
—

(1)
(1)
(1)
(1)
(1)

—

(1)

L39RT
(2)

(1)

—

(1)

L29RT
(1)
L30RT
(1)
L31RT
(1)
L32RT
(1)
L34RT
(2)
L36RT
(2)
L39RT
(2)

250 kcmil - 1/0 AWG
(1)
300 kcmil - 2/0 AWG
(1)
350 kcmil - 3/0 AWG
(1)
450 kcmil - 4/0 AWG
(1)
500 kcmil - 4/0 AWG
(1)
600 kcmil - 250 kcmil
(1)
750 kcmil - 500 kcmil
(1)

2-3/8

2-1/2

2-5/8

2-3/4

3-1/4

3-3/8

3-7/16

3-5/8


CODE CONDUCTOR ONLY AWG
YE29P50X100

250 kcmil

250

YE30P55X110

300 kcmil

300

YE31P59X118

350 kcmil

350

YE32P63X126

400 kcmil

400

YE34P71X142

500 kcmil

—

YE36P78X156

600 kcmil

—

YE39P87X174

750 kcmil

—

1 For sizes above 4/0 the MD6-6R2 must be used.

➃ To use "U" Dies in Y46 HYPRESS™, catalog number
PUADP-1 die adaptor is required.

2-1/2

2-5/8

2-3/4

3-1/4

3-3/8

3-7/16

3-5/8


BURNDY
Compression
REDUCED PIN DIAMETER
INSTALLATION DATA

CATALOG
NUMBER
YEV4CP19X75FX
YEV2CP23X75FX

C-116

YEV1CP26X75FX
YEV25P29X75FX
YEV26P33X75FX
YEV27P37X75FX
YEV28P41X75FX

ACCOMMODATES
PIN
COPPER WIRE SIZES
SIZE
DIMENSIONS
CODE
EQUIV- A DIA. B
L
P
FLEX CABLE
AWG NAVY ALENT [MM] [MM] [MM] [MM]

OD COLOR
[MM] CODE

#4 STR.
(91/24-105/24)
#2 STR.
(125/24-150/24)
#1 STR.
(175/24-225/24)
1/0 STR.
(275/24)
2/0 STR.
(325/24)
3/0 STR.
(450/24)
4/0 STR.
(550/24)

#4

40

#5

#2

60

#3

#1

75

#2

1/0

100

#1

2/0

125

1/0

3/0

150

2/0

4/0

200

3/0

—

4/0

MECH TOOLS (# OF CRIMPS)

.19
[5]
.23
[6]
.26
[7]
.29
[8]
.33
[8]
.37
[9]
.41
[10]

1.37
[35]
1.65
[42]
1.66
[42]
1.80
[46]
1.82
[46]
1.97
[50]
1.99
[51]

2.27
[58]
2.60
[66]
2.63
[67]
2.80
[71]
2.86
[73]
3.04
[77]
3.18
[81]

.75
[19]
.75
[19]
.75
[19]
.75
[19]
.75
[19]
.75
[19]
.75
[21]

.38
[10]
.46
[12]
.51
[13]
.56
[14]
.63
[16]
.70
[18]
.77
[20]

.46
[12]
.46
[12]
.51
[13]
.55
[14]
.59
[15]
.67
[17]
.71
[18]
.78
[20]

2.37
[60]
2.39
[61]
2.53
[65]
2.68
[68]
3.14
[80]
3.29
[84]
3.31
[84]
3.54
[90]

3.67
[93]
3.72
[94]
4.00
[102]
4.28
[109]
4.88
[124]
5.22
[133]
5.27
[136]
5.81
[148]

.92
[23]
.92
[23]
1.02
[26]
1.10
[28]
1.18
[30]
1.34
[34]
1.42
[36]
1.56
[40]

.81
[21]
.88
[22]
.95
[24]
1.06
[27]
1.19
[30]
1.25
[32]
1.35
[34]
1.50
[38]

.46
[12]
.51
[13]
.55
[14]
.59
[15]
.63
[16]
.71
[18]
.78
[20]

2.37
[60]
2.39
[61]
2.53
[65]
2.68
[68]
3.14
[80]
3.37
[86]
3.37
[86]

3.25
[82]
3.75
[95]
3.90
[99]
4.16
[106]
4.44
[113]
5.11
[130]
5.55
[141]

.92
[23]
1.00
[25]
1.10
[28]
1.18
[30]
1.26
[32]
1.42
[36]
1.56
[40]

.75
[19]
.81
[21]
.88
[22]
.95
[24]
1.06
[27]
1.19
[30]
1.30
[33]

DIE
INDEX

MY

Y2MR

MD7-34R

MD6/
MD7

MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)

Y2MR
(4)
Y2MR
(4)

W4CVT
(2)
W2CVT
(2)
W1CVT
(2)
W25VT
(4)
W26VT
(4)
W27VT
(4)
W28VT
(4)

W4CVT
(2)
W2CVT
(2)
W1CVT
(2)
W25VT
(4)
W26VT
(4)
W27VT
(4)
W28VT
(4)

U4CRT
(2)
U2CRT
(2)
U1CRT
(2)
U25RT
(2)
U26RT
(2)
U27RT
(2)
U28RT
(2)

U4CRT
(2)
U2CRT
(2)
U1CRT
(2)
U25RT
(2)
U26RT
(2)
U27RT
(2)
U28RT
(2)

U4CRT
(2)
U2CRT
(2)
U1CRT
(2)
U25RT
(2)
U26RT
(2)
U27RT
(2)
U28RT
(2)

W29VT
(4)
W30VT
(8)
W31VT
(8)
W32VT
(8)

W29VT
(4)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U38XRT
(4)
U39RT
(4)
U44XRT
(4)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U38XRT
(4)
U39RT
(4)
U44XRT
(4)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U38XRT
(4)
U39RT
(4)
U44XRT
(4)

L29RT
(1)
L30RT
(1)
L31RT
(1)
L32RT
(2)
L34RT
(2)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U36RT
(4)
U39RT
(4)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U36RT
(4)
U39RT
(4)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U36RT
(4)
U39RT
(4)

Gray

8

Brown

10

Green

11

Pink

12

Black

13

Orange

14

Purple

15

Yellow

16

MY29-11
(2)

—

White

17

—

—

Red

18

—

—

Blue

19

—

—

Brown

20

—

—

—

—

Pink

L99

—

—

—

—

—
—
—
—
—

Y35/Y39
Y750

HYDRAULIC TOOLS (# OF CRIMPS)
Y644M (ACCOMMODATES
EXPANDED
Y45
➃ Y46 Y60BHU
WIRE RANGE)
—
—
—
—
—
—
—

#4 - #6 AWG
(1)
#2 - #6 AWG
(1)
#1 - #6 AWG
(1)
1/0 - #6 AWG
(1)
2/0 - #4 AWG
(1)
3/0 - #2 AWG
(1)
4/0 - #1 AWG
(1)

CABLE
STRIP
LENGTH
1-15/32

1-3/4

1-3/4

1-7/8

1-7/8

2-1/16

2-1/16


FLEX CABLE ONLY
YE30P46X92FX
YE31P46X92FX
YE32P51X102FX
YE34P55X110FX
YE36P59X118FX
YE38P67X134FX
YE40P71X142FX
YE44P78X156FX

250 kcmil FLEX
CLASS G 259 CLASS H 427
262.6 kcmil FLEX
250 FLEX CLASS I, K, M
313.1 kcmil (775/24)
(300 kcmil NOM)
373.7 kcmil (925/24)
(350 kcmil NOM)
444.4 kcmil (1100/24)
(450 kcmil NOM)
535.3 kcmil (1325/24)
(500 kcmil NOM)
646 kcmil (1600/24)
(600 kcmil NOM)
777.7 kcmil (1925/24)
(750 kcmil NOM)

—
—
—
—
—
—
—

4/0
250
kcmil
300
kcmil
350
kcmil
450
kcmil
500
kcmil
600
kcmil

—
—
—

Black

24

—

—

—

—

Yellow

L115

—

—

—

—

Yellow

16

MY29-11
(2)

—

White

17

—

—

Red

18

—

—

Blue

19

—

—

Brown

20

—

—

W29VT
(4)
W30VT
(8)
W31VT
(8)
W32VT
(8)
W34VT
(8)

W29RT
(4)
W30RT
(8)
W31RT
(8)
W32RT
(8)
W34RT
(8)

Green

22

—

—

—

—

Black

24

—

—

—

—

(1)

2-3/8


(1)

2-1/2


(1)

2-5/8


(1)

2-3/4


(1)

3-1/4


—

(1)

3-3/8


L39RT
(2)

(1)

3-7/16


—

(1)

3-5/8


L29RT
(1)
L30RT
(1)
L31RT
(1)
L32RT
(2)
L34RT
(2)
L36RT
(2)
L39RT
(2)

250 kcmil - 1/0 AWG
(1)
300 kcmil - 2/0 AWG
(1)
350 kcmil - 3/0 AWG
(1)
450 kcmil - 4/0 AWG
(1)
500 kcmil - 4/0 AWG
(1)
600 kcmil - 250 kcmil
(1)
750 kcmil - 500 kcmil
(1)

CODE CONDUCTOR ONLY AWG
YE29P46X92

250 kcmil

250

YE30P50X100

300 kcmil

300

YE31P55X110

350 kcmil

350

YE32P59X118

400 kcmil

400

YE34P63X126

500 kcmil

—

YE36P71X142

600 kcmil

—

YE39P78X156

750 kcmil

—

4/0
250
kcmil
300
kcmil
350
kcmil
400
kcmil
500
kcmil
600
kcmil

1 For sizes above 4/0 the MD6-6R2 must be used.

➃ To use "U" Dies in Y46 HYPRESS™, Catalog number
PUADP-1 die adaptor is required.

2-1/2

2-5/8

2-3/4

3-1/4

3-3/8

3-7/16

3-5/8


BURNDY
Compression
REDUCED PIN DIAMETER
INSTALLATION DATA

CATALOG
NUMBER
YEV4CP16X75FX
YEV2CP20X75FX
YEV1CP23X75FX
YEV25P26X75FX
YEV26P29X75FX
YEV27P33X75FX
YEV28P37X75FX

ACCOMMODATES
PIN
COPPER WIRE SIZES
SIZE
CODE
EQUIV- A DIA. B
FLEX CABLE
AWG NAVY ALENT [MM] [MM]

MECH TOOLS (# OF CRIMPS)
DIMENSIONS
L
P
OD COLOR
[MM] [MM] [MM] CODE

#4 STR.
(91/24-105/24)
#2 STR.
(125/24-150/24)
#1 STR.
(175/24-225/24)
1/0 STR.
(275/24)
2/0 STR.
(325/24)
3/0 STR.
(450/24)
4/0 STR.
(550/24)

.16
[4]
.20
[5]
.23
[6]
.26
[7]
.29
[8]
.33
[8]
.37
[9]

1.37
[35]
1.65
[42]
1.66
[42]
1.80
[46]
1.82
[46]
1.97
[50]
1.99
[51]

2.27
[58]
2.60
[66]
2.63
[67]
2.80
[71]
2.86
[73]
3.04
[77]
3.11
[81]

.75
[19]
.75
[19]
.75
[19]
.75
[19]
.75
[19]
.75
[19]
.75
[19]

.38
[10]
.46
[12]
.51
[13]
.56
[14]
.63
[16]
.70
[18]
.77
[20]

250
kcmil
300
kcmil
350
kcmil
450
kcmil
500
kcmil

.41
[10]
.41
[10]
.46
[12]
.51
[13]
.55
[14]
.59
[15]
.67
[17]
.71
[18]

2.37
[60]
2.39
[61]
2.53
[65]
2.68
[68]
3.14
[80]
3.29
[84]
3.31
[84]
3.54
[90]

3.57
[91]
3.62
[92]
3.90
[99]
4.20
[107]
4.80
[122]
5.06
[129]
5.29
[134]
5.67
[144]

.82
[21]
.82
[21]
.92
[23]
1.02
[26]
1.10
[28]
1.18
[30]
1.34
[34]
1.42
[36]

.81
[21]
.88
[22]
.95
[24]
1.06
[27]
1.19
[30]
1.25
[32]
1.35
[34]
1.50
[38]

#1

.31

1.99
[51]
1.99
[51]
2.37
[60]
2.39
[61]
2.53
[65]
2.68
[68]
3.14
[80]
3.37
[86]

3.32
[79]
3.15
[80]
3.67
[93]
3.80
[96]
4.08
[104]
4.36
[111]
4.95
[126]
5.41
[137]

1.09
[28]
.82
[21]
.92
[23]
1.00
[25]
1.10
[28]
1.18
[30]
1.26
[32]
1.42
[36]

.75
[19]
.75
[19]
.81
[21]
.88
[22]
.95
[24]
1.06
[27]
1.19
[30]
1.30
[33]

#4

40

#6

#2

60

#4

#1

75

#3

1/0

100

#2

2/0

125

#1

3/0

150

1/0

4/0

200

2/0

—

3/0

—

3/0

DIE
INDEX

MD6/
MD7

Y35/Y39
Y750

HYDRAULIC TOOLS (# OF CRIMPS)
Y644M (ACCOMMODATES
EXPANDED
Y45
➃ Y46 Y60BHU
WIRE RANGE)

MY

Y2MR

MD7-34R

MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)
MY29-11
(2)

Y2MR
(4)
Y2MR
(4)

W4CVT
(4)
W2CVT
(4)
W1CVT
(4)
W25VT
(4)
W26VT
(4)
W27VT
(4)
W28VT
(4)

W4CRT U4CRT
(4)
(2)
W2CRT U2CRT
(4)
(2)
W1CRT U1CRT-1
(4)
(2)
W25RT U25RT
(4)
(2)
W26RT U26RT
(4)
(2)
W27RT U27RT
(4)
(2)
W28RT U28RT
(4)
(2)

U4CRT
(2)
U2CRT
(2)
U1CRT-1
(2)
U25RT
(2)
U26RT
(2)
U27RT
(2)
U28RT
(2)

U4CRT
(2)
U2CRT
(2)
U1CRT-1
(2)
U25RT
(2)
U26RT
(2)
U27RT
(2)
U28RT
(2)

W29VT
(4)
W30VT
(8)
W31VT
(8)
W32VT
(8)

W29RT
(4)
W30RT
(8)
W31RT
(8)
W32RT
(8)

—

—

—

—

—

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U38XRT
(4)
U39RT
(4)
U44XRT
(4)

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U38XRT
(4)
U39RT
(4)
U44XRT
(4)

L29RT
(1)
L30RT
(1)
L31RT
(1)
L32RT
(2) 1
L34RT
(2)

—

U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U38XRT
(4)
U39RT
(4)
U44XRT
(4)

U29RT
(2)
U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U36RT
(4)
U39RT
(4)

U29RT
(2)
U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U36RT
(4)
U39RT
(4)

U29RT
(2)
U29RT
(2)
U30RT
(4)
U31RT
(4)
U32RT
(4)
U34RT
(4)
U36RT
(4)
U39RT
(4)

Gray

8

Brown

10

Green

11

Pink

12

Black

13

Orange

14

Purple

15

Yellow

16

MY29-11
(2)

—

White

17

—

—

Red

18

—

—

Blue

19

—

—

Brown

20

—

Pink

L99

—

—
—
—
—
—

—
—
—
—
—
—
—

#4 - #6 AWG
(1)
#2 - #6 AWG
(1)
#1 - #6 AWG
(1)
1/0 - #6 AWG
(1)
2/0 - #4 AWG
(1)
3/0 - #2 AWG
(1)
4/0 - #1 AWG
(1)

CABLE
STRIP
LENGTH
1-15/32

1-3/4

1-3/4


C-117
1-7/8

1-7/8

2-1/16

2-1/16


FLEX CABLE ONLY
YE30P41X82FX
YE31P41X82FX
YE32P46X92FX
YE34P51X102FX
YE36P55X110FX
YE38P59X118FX
YE40P67X134FX
YE44P71X142FX

250 kcmil FLEX
CLASS G 259 CLASS H 427
262.6 kcmil FLEX
250 FLEX CLASS I, K, M
313.1 kcmil (775/24)
(300 kcmil NOM)
373.7 kcmil (925/24)
(350 kcmil NOM)
444.4 kcmil (1100/24)
(450 kcmil NOM)
535.3 kciml (1325/24)
(500 kcmil NOM)
646 kcmil (1600/24)
(600 kcmil NOM)
777.7 kcmil (1925/24)
(750 kcmil NOM)

—
—
—
—
—
—

4/0

Black

24

—

—

—

—

Yellow

L115

—

—

—

—

Yellow

16

Yellow

16

White

17

—

—

Red

18

—

—

Blue

19

—

—

Brown

20

—

—

W29VT
(4)
W29VT
(4)
W30VT
(8)
W31VT
(8)
W32VT
(8)
W34VT
(8)

W29RT
(4)
W29RT
(4)
W30RT
(8)
W31RT
(8)
W32RT
(8)
W34RT
(8)

Green

22

—

—

—

—

Black

24

—

—

—

—

(1)

2-3/8


(1)

2-1/2


(1)

2-5/8


(1)

2-3/4


(1)

3-1/4


—

(1)

3-3/8


L39RT
(2)

(1)

3-7/16


—

(1)

3-5/8


L29RT
(1)
L29RT
(1)
L30RT
(1)
L31RT
(1)
L32RT
(1)
L34RT
(2)
L36RT
(2)
L39RT
(2)

250 kcmil - 1/0 AWG
(1)
250 kcmil - 1/0 AWG
(1)
300 kcmil - 2/0 AWG
(1)
350 kcmil - 3/0 AWG
(1)
450 kcmil - 4/0 AWG
(1)
500 kcmil - 4/0 AWG
(1)
600 kcmil - 250 kcmil
(1)
750 kcmil - 500 kcmil
(1)

CODE CONDUCTOR ONLY AWG
YE29P31X109
250 kcmil

250

YE29P41X82
YE30P46X92

3/0
300 kcmil

300

YE31P50X100

350 kcmil

350

YE32P55X110

400 kcmil

400

YE34P59X118

500 kcmil

—

YE36P63X126

600 kcmil

—

YE39P71X142

750 kcmil

—

4/0
250
kcmil
300
kcmil
350
kcmil
400
kcmil
500
kcmil

1 For sizes above 4/0 the MD6-6R2 must be used.

.41
[10]
.46
[12]
.51
[13]
.55
[14]
.59
[15]
.63
[16]
.71
[18]

➃ To use "U" Dies in Y46 HYPRESS™, Catalog number
PUADP-1 die adaptor is required.

MY29-11
(2)
MY29-11
(2)

—
—

2-1/2

2-1/2

2-5/8

2-3/4

3-1/4

3-3/8

3-7/16

3-5/8


BURNDY
Compression
TYPES YA-A
AND YA-A-TN

DIE AND CRIMP
INFORMATION
CLOSED
BARREL
ELECTRO-TIN
PLATED

HYLUG™
UNINSULATED ALUMINUM
COMPRESSION TERMINAL

CRIMP
CRIMP

1-HOLE DESIGN
C-118

CABLE
ACCOMMODATION

UL Listed 90° C,
600 Volts to 35 KV◆

Features and Benefits

Type YA-A aluminum tin-plated compression
HYLUG™ terminals are dual-rated and
designed for use on both aluminum and
copper conductors from #12 sol. through
2000 kcmil.
They are designed for heavy duty applications to 35KV. YA-A terminals are prefilled
with PENETROX®, and assembled with colorcoded end caps. Available with one, two, and
four-hole NEMA tongues, the aluminum
HYLUG™
terminals
are
designed
for a permanent trouble-free electrical
termination.

• Manufactured from high conductivity,
wrought aluminum with heavy duty
wall thickness.
◊ Provides maximum conductivity, low
resistance and ductility for an excellent
combination of electrical and crimp
forming properties.
• Electro-tin plated.
◊ Provides durable long lasting
corrosion resistance.
• Internally bevelled barrel.
◊ Provides easy cable insertion.
• Meets UL486B 90° C requirements.
◊ Provides a quality electrical
dual connection.
• Connector is clearly marked with wire
size, die index, color-code and the
proper number and location of crimps.
◊ Provides easy identification and tooling
recommendation for a proper compression which forms a homogeneous
mass resulting in an excellent electrical
connection.

Dimensions
Catalog
Number
YA12WA-TN ‡
YA12A-TN ‡
YA10A-TN ‡
YA8CA1
YA8CA3

Code
Conductor •

Stud
Size

12 sol.
12 str.
10 str.

12
10
10
10

8 str.

YA6CA1
YA6CA3

COLOR CODED
END CAP

1/4

No. of
Holes
in Pad
1
1
1
1

1/4
6 str.

3/8

1

• Contact BURNDY® for conductor, stud sizes and hole
drillings not shown.
◆ See tooling section of this catalog for complete tool and
die listings.
➀ No color code assigned.

T
Z
REF. Min.

C

D

L

N

.41
.41
.41
.53

.50
.50
.50
.60

1.19
1.22
1.22
1.50

.20
.20
.20
.20

.08
.08
.08
.09

.53

.75

1.65 .25

.09

.47

.75

1.84 .33

.14

.65 1.19 2.28 .44

.09

.30
.30
.30
.40

• Factory prefilled with PENETROX®
oxide inhibiting compound.
◊ Oxide inhibiting compound contains
homogeneously suspended metallic
particles to penetrate the wires' oxides,
establish electrical continuity and forms
an airtight connection.
• Color-coded end caps inserted
in barrel end.
◊ Prevents foreign materials from entering
and contaminating the connector prior
to usage plus identifies the proper
color-coded die for a reliable connection.

Installation Tooling ▲
Dieless (# of crimps)
Y35,Y39,Y70,Y46*
Mechanical
Hydraulic
Die Number
Color
Tooling
HYPRESS
(# of crimps)
Code
MR8-27 (1)

—

Y81KFT (1)
Y81KFTMBH (1)
.50 MY29-3 (1)
PAT81KFT-18V (1)
Y81KFT (1)
.42
MY644M (1)
Y81KFTMBH (1)
Y81KFT (1)
PAT81KFT-18V (1)
.75
Y81KFTMBH (1)
PAT81KFT-18V (1)

‡ UL Listed for Aluminum only.
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

▲
Die
Index

Wire
Strip
Length

—

➀

—

5/8


U8CABT (1)

Blue

374

5/8


U6CABT (1)

Gray

346

3/4


BURNDY
Compression
TYPES YA-A
AND YA-A-TN

DIE AND CRIMP
INFORMATION

COLOR CODED
END CAP

CLOSED
BARREL

(Continued)

ELECTRO-TIN
PLATED

HYLUG™
CRIMP

UNINSULATED ALUMINUM
COMPRESSION TERMINAL

CRIMP
AL9CU
CABLE
ACCOMMODATION

1-HOLE DESIGN

C-119

UL Listed 90° C,
600 Volts to 35 KV◆
Dimensions
Catalog
Number
YA4CA1
YA4CA3

Code
Conductor
4 str.

YA4CA6
YA2CA5
YA2CA1
YA2CA3
YA1CA1
YA25A1
YA25A3
YA25A9
YA26A6
YA26A1
YA27A1
YA27A3
YA28A1
YA28A3
YA29A1
YA30A6
YA30A1

Stud
Size
1/4
5/16

No. of
Holes in Pad
1

3/8
2 str.
1 str.
1/0 str.
2/0 str.
3/0 str.
4/0 str.
250 kcmil
300 kcmil

1/4
5/16
3/8
3/8
5/16
3/8
1/2
3/8
1/2
3/8
1/2
3/8
1/2
1/2
3/8
1/2

1

1
1
1

1
1
1
1

T
Z
REF. Min.

C

D

L

N

.47
.80

.75
.87

2.13
2.25

.33
.41

.18
.12

.42
.46

.80

.94

2.32

.44

.12

.50

.50
.88
.88
.76
.60
.82
1.03
.67
1.03
.73
1.04
1.17
1.17
1.26
1.38
1.38

.91
1.03
1.03
1.19
.87
1.18
1.34
1.18
1.36
1.18
1.37
1.18
1.36
1.36
1.37
1.37

2.25
2.50
2.56
2.59
2.31
2.67
2.67
2.79
3.03
2.88
3.27
3.26
3.44
3.53
3.90
3.90

.32
.41
.44
.44
.41
.63
.63
.44
.63
.44
.63
.44
.63
.63
.63
.63

.22
.16
.16
.19
.21
.21
.17
.24
.20
.26
.26
.30
.30
.33
.36
.36

.43
.47
.50
.75
.46
.55
.71
.74
.73
.74
.74
.74
.73
.73
.74
.74

YA31A1

350 kcmil

1/2

1

1.52 1.37 4.33

.63

.39

.74

YA32A1
YA34A1
YA36A1
YA39A1
YA39A3
YA44A1

400 kcmil
500 kcmil
600 kcmil
700/750
kcmil
1000 kcmil

5/8
5/8
5/8
1/2
5/8
5/8

1
1
1

1.62
1.80
1.97
2.05
2.05
2.50

.88
.88
.88
.63
.88
.88

.43
.46
.52
.43
.43
.43

1.00
1.03
1.00
.71
1.00
1.01

1
1

BURNDY®

• Contact
for conductor, stud sizes and hole
drillings not shown.
▲ See tooling section of this catalog for complete tool and
die listings.

Y644HS DIELESS HYPRESS™
RANGE-TAKING
CAPABILITIES
The following size HYDENT™ lugs and two
way splices, when crimped with the Y644HS
DIELESS HYPRESS™ tool, produce the
following range taking capabilities:

1.88
1.91
1.88
1.34
1.88
1.89

4.92
5.56
5.82
5.26
5.80
6.50

Installation Tooling ▲
Dieless (# of crimps)
Y35,Y39,Y70,Y46*
Mechanical
Hydraulic
Die Number
Color
Tooling
HYPRESS
(# of crimps)
Code
MY29-3 (1)

MY29-3 (1)

MY29-3 (2)

#6 AWG
#4 AWG
#2 AWG
#1 AWG

Y81KFT (2)
Y81KFTMBH (2)
Y644HS (1)
PAT81KFT-18V (2)

Y644HS (1)
Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)

—

* Use PUADP-1 adaptor with "U" dies in Y46 Hypress™.
** P44ART for use with Y46 HYPRESS™ only. PUADP-1
adapter not required.

STANDARD
WIRE SIZE

Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
Y644HS (1)

1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG

Wire
Strip
Length

U4CABT (1)

Green

375

7/8


U2CABT (1)

Pink

348

1-1/8


U1CART (1)

Gold

471

15/16


U25ART (1)

Tan

296

1-1/16


U26ART (2)

Olive

297

1-3/8


U27ART (2)

Ruby

467

1-1/2


U28ART (2)

White

298

1-5/8


U29ART (2)

Red

324

1-5/8


U30ART (2)

Blue

470

1-3/4


U31ART (2)

Brown

299

2-1/8


U32ART (4)
Y644HS (1)
U34ART (4)
Y81KFT (4)
U36ART (4)
Y81KFTMBH (4)
PAT81KFT-18V (4) U39ART-2 (4)

Green
Pink
Black

472
300
473

2-1/2

2-5/8

2-7/8


Yellow

936

2-7/8


P44ART** (4)

Brown

302

3


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

ALUMINUM CONNECTORS
EXPANDED STANDARD
EXPANDED STANDARD
WIRE RANGE WIRE SIZE WIRE RANGE WIRE SIZE
#6 AWG
#4 - #6 AWG
#2 - #6 AWG
#1 - #2 AWG

▲
Die
Index

1/0 - #1 AWG
2/0 - #1 AWG
3/0 - #1 AWG
4/0 - #1 AWG

250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil

EXPANDED
WIRE RANGE
250 kcmil - 1/0 AWG
300 kcmil - 2.0 AWG
350 kcmil - 3/0 AWG
400 kcmil - 4/0 AWG
500 kcmil - 4/0 AWG
600 - 250 kcmil
750 - 500 kcmil

BURNDY
Compression
TYPE YA-A
HYLUG™

C-120

(2) HOLE
DRILLING

UNINSULATED ALUMINUM
COMPRESSION TERMINAL
2-HOLE AND 4-HOLE
DESIGNS
UL Listed 90° C,
600 Volts to 35 KV◆

YA2CA9

Code
Conductor
2 str.

YA25A5
YA25A7

1/0 str.

●
Stud
Size

●
No. of
Holes
in Pad

CLOSED
BARREL
BEVELED
ENTRY

CRIMPS
ELECTRO-TIN
PLATED

CABLE
ACCOMIDATION

aluminum terminals have the same design
features and benefits as the 1-hole YA-A with
an added stud hole for a more secure termi-

Type YA-A 2- and 4-hole pads inhibit connector rotation and increase area contact. These

Catalog
Number

COLOR CODED
END CAP

DIE AND CRIMP
INFORMATION

Dimensions

C

E
&
F

D

L

T
Z
REF. Min.

N

1/2

2-NEMA

1.12

1.03

1.75

4.73

.63

.16

.73

3/8

2

.82

2.24

1.06

3.73

.63

.21

.55

1/2

2-NEMA

1.03

3.10

1.75

4.59

.63

.17

.72

2-NEMA
2
2-NEMA
2
2-NEMA
2
2-NEMA
2
2-NEMA
2
2
2-NEMA

1.03
.92
1.04
1.04
1.17
1.17
1.26
1.26
1.38
1.38
1.52
1.52

3.11
1.89
3.12
1.89
3.11
1.89
3.11
1.89
3.11
1.89
1.89
3.11

1.75
1.00
1.75
1.00
1.75
1.00
1.75
1.00
1.75
1.00
1.00
1.75

4.78
3.56
5.02
3.79
5.19
3.97
5.28
4.06
5.69
5.64
4.85
6.07

.63
.44
.63
.44
.63
.44
.63
.44
.63
.44
.44
.63

.20
.24
.26
.26
.30
.30
.33
.33
.36
.36
.39
.39

.73
.45
.74
.45
.73
.45
.73
.45
.73
.45
.45
.73

350 kcmil

1/2
3/8
1/2
3/8
1/2
3/8
1/2
3/8
1/2
3/8
3/8
1/2

YA32A5

400 kcmil

3/8

2

1.62

1.89

1.00

4.93

.44

.43

.94

1/2
3/8
1/2
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2

2-NEMA
2
2-NEMA
2
2
2-NEMA
2-NEMA
2-NEMA
2-NEMA
4-NEMA
2-NEMA

1.62
1.80
1.62
1.97
2.05
1.62
1.69
1.65
3.09
3.09
3.57

3.15
1.89
3.15
1.89
1.89
3.15
3.12
3.15
3.16
3.16
3.11

1.75
1.00
1.75
1.00
1.00
1.75
1.75
1.75
1.75
1.75
1.75

6.80
5.54
7.09
5.83
5.81
7.07
7.31
7.76
8.75
8.75
8.49

.63
.44
.63
.44
.44
.63
.63
.63
.63
.63
.63

.46
.46
.52
.52
.43
.43
.57
.66
.81
.81
.90

.77
.45
.77
.45
.45
.77
.74
.77
.78
.78
.73

YA34A3
YA34A5
YA36A3
YA36A5
YA39A7
YA39A5
YA39AM2
YA44A3
YA46A3
YA46A5
YA48A3

2/0 str.
3/0 str.
4/0 str.
250 kcmil
300 kcmil

500 kcmil
600 kcmil
700/750
kcmil
1000 kcmil
1500 kcmil
2000 kcmil

Installation Tooling ▲
Dieless (# of crimps)
Y35,Y39,Y750,Y46*
Mechanical
Hydraulic
Die Number
Color
Tooling
HYPRESS
(# of crimps)
Code
MY29-3 (1)

MY29-3 (1)

YA26A3
YA26A5
YA27A5
YA27A7
YA28A5
YA28A7
YA29A3
YA29A5
YA30A3
YA30A5
YA31A5
YA31A3

• Contact BURNDY® or conductor, stud sizes and hole
drillings not shown.
▲ See tooling section of this catalog for complete tool and
die listings.
‡ Use Y60 BHU HYPRESS™ with L46ART and L48ART die
sets.
90° C Rated.

Y644HS DIELESS HYPRESS™
RANGE-TAKING
CAPABILITIES
The following size HYDENT™ lugs and two
way splices, when crimped with the Y644HS
DIELESS HYPRESS™ tool, produce the
following range taking capabilities:

MY29-3 (2)

#6 AWG
#4 AWG
#2 AWG
#1 AWG

Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

Wire
Strip
Length

U2CABT (1)

Pink

348

1-1/8


U25ART (1)

Tan

296

1-1/16


U26ART (2)

Olive

297

1-3/8


U27ART (2)

Ruby

467

1-1/2


U28ART (2)

White

298

1-5/8


U29ART (2)

Red

324

1-5/8


Y644HS (1)
Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)

U30ART (2)

Blue

470

1-3/4


U31ART (2)

Brown

299

2-1/8


U32ART (4)

Green

472

2


Y644HS (1)
Y81KFT (4)
Y81KFTMBH (4)
PAT81KFT-18V (4)

U34ART (4)

Pink

300

2-5/8


U36ART (4)

Black

473

2-7/8


—

—

U39ART (4)

Yellow

936

2-7/8


P39ART** (4)
P44ART** (4)

Red
Brown

301
302

2-7/8

3


L46ART (2)

Red

478

2-3/4


L48ART (2)

Red

479

4-1/8


◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

ALUMINUM CONNECTORS
EXPANDED STANDARD
EXPANDED STANDARD
WIRE RANGE WIRE SIZE WIRE RANGE WIRE SIZE
#6 AWG
#4 - #6 AWG
#2 - #6 AWG
#1 - #2 AWG

▲
Die
Index

MY29-3 (2)

* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
** P39ART and P44ART die sets for use with Y46
HYPRESS™ only. PUADP-1 adapter not required.

STANDARD
WIRE SIZE

nation to various types of equipment pads.
They are dual-rated for use on both aluminum
and copper conductors.

1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG

1/0 - #1 AWG
2/0 - #1 AWG
3/0 - #1 AWG
4/0 - #1 AWG

250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil

EXPANDED
WIRE RANGE
250 kcmil - 1/0 AWG
300 kcmil - 2.0 AWG
350 kcmil - 3/0 AWG
400 kcmil - 4/0 AWG
500 kcmil - 4/0 AWG
600 - 250 kcmil
750 - 500 kcmil

BURNDY
Compression
TYPE YA-A-KIT
TRANSFORMER
LUG KIT

CONNECTOR

Each kit contains the UL listed and CSA
certified AL9CU rated aluminum compression
connectors and tongue mounting hardware
needed to terminate aluminum or copper
cables in “dry type” transformers. The KVA
rating gives an approximate cross reference
to the appropriate kit.

C-121

Features and Benefits
• UL listed AL9CU dual rated compression
terminals and CSA certified.
◊ Ensure the transformer feeders and
taps are terminated properly.
• Plated steel cap screws and hex nuts
with captive conical washers or individual
Belleville washers.
◊ Terminal to bus connections are made
using proper hardware resulting in true
torque to pressure performance.
Compensates for dissimilar metal
expansion and contraction.
• Hardware packed in plastic bag.
◊ No lost hardware prior to installation.

CATALOG
NUMBER
YA-A-KIT1
YA-AKIT2
YA-AKIT3

TERMINALS
QTY.
CAT. NO.

KVA
15-37.5
15-45 3
50-75
75-112.5
100-167
150-300

1Ø
1Ø
1Ø
3Ø
1Ø
3Ø

WIRE RANGE
WITH Y644M

8
4

YA2C-A5
YA30-A7

#6-2 AWG
2/0 AWG-300 kcmil

12

YA30-A7

2/0 AWG-300 kcmil

3
22

YA30-A7
YA39-A1

2/0 AWG-300kcmil
500-750 kcmil

HH- Hex Head
HN- Hex Nut
See Mechanical section for set screw terminal kits.

BOLT
QTY.

HARDWARE
QTY.

WASHER

8

1/4-20  3/4

8

1/2  20HN

Captive

8
8
3
16

1/4-20  3/4
1/4-20  2
1/4-20  3/4
1-2-13  2

16

1/4  20HN

Captive

3
16

1/4  20
1/2-13

Captive
1/2 Belleville

BURNDY
Compression
TYPE AYP, AYPO
HYPLUG™
FOR ALUMINUM AND COPPER
CONDUCTOR
UL Listed 90° C,
600 Volts to 35 KV◆
C-122

TYPE AYP
Types AYP and AYPO aluminum compression adapters are designed for reliable termination of aluminum and copper conductor in
mechanical connectors. Typical applications
include mechanical connectors in molded
case circuit breakers, panel board equipment
and meter sockets.

AL9CU

TYPE AYPO

Features and Benefits
• All-aluminum electro-tin plated design.
◊ Eliminates possible bi-metallic corrosion
and provides the shortest connector
length design possible.
• Shortest connector length design possible.
◊ Permits easy installation in equipment
with limited working space.
• Solid electro-tin plated aluminum plug.
◊ Proper electrical connection made easily.
Eliminates "how tight is tight" problem.
• Smooth surface on the solid EC aluminum
electro-tin plated plug.
◊ Provides greater area contact establishing excellent electrical conductivity.
• Solid plug has same diameter as current
carrying equivalent copper wire.
◊ Permits use of larger aluminum wire
to connect equipment.
• Offset plug design available in sizes
2/0 through 750 kcmil.
◊ Provides flexibility and maximizes
the use of limited space eliminating
interference between conductors and
equipment.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

• Electro-tin plated.
◊ Resists corrosion.
• Factory prefilled with the proper amount
of PENETROX® joint compound.
◊ PENTROX®, BURNDY's oxide inhibiting
compound with conductive metallic
particles penetrates aluminum oxide
between strands and forms an
air-tight connection.
• EPDM rubber covers are supplied with
each connector.
◊ Eliminates taping.
• Only (5) die sets install the complete
line from #6 to 750 kcmil.
◊ Lowers inventory requirements and
saves money.
• Supplied in a plastic convenience pack.
◊ The cover and connector are kept
together and free of foreign material
until used.
• Connectors are clearly marked with
catalog number, wire size, and color
coded die index.
◊ Provides clear, easy to use information
to lower installed cost.

BURNDY
Compression
TYPE AYP, AYPO
HYPLUG™
FOR ALUMINUM AND COPPER
CONDUCTOR
UL Listed 90° C,
600 Volts to 35 KV◆
Fig 1: TYPE AYP (STRAIGHT)

Fig 2: TYPE AYPO (OFFSET)

AL9CU

Dimensions
P
L
Plug
HYPLUG
Length
Length

Catalog
Number

Copper &
Aluminum
Conductor

Fig.
No.

A
Plug
Dia.

AYP6
AYP4
AYP2
AYP1
AYP1/0
AYPO2/0
AYPO3/0

#6 str
#4 str
#2 str
#1 str
1/0 str
2/0 str
3/0 str

1
1
1
1
1
2
2

.23
.23
.23
.26
.29
.33
.37

.68
.68
.68
.84
.84
1.09
1.22

1.85
1.85
1.85
2.01
2.01
2.70
2.80

1.78
1.78
1.78
1.78
1.78
2.44
2.44

AYPO4/0

4/0 str

2

.42

1.22

2.80

2.44

AYP250
AYPO250
AYPO300
AYP350
AYPO350
AYPO400
AYP500
AYPO500
AYPO600
AYP750

250 kcmil
250 kcmil
300 kcmil
350 kcmil
350 kcmil
400 kcmil
500 kcmil
500 kcmil
600 kcmil
700/750 kcmil

1
2
2
1
2
2
1
2
2
1

.47
.47
.53
.57
.57
.63
.68
.68
.73
.81

1.22
1.22
1.34
1.34
1.34
1.60
1.60
1.60
1.64
1.76

2.63
2.98
3.08
2.75
3.08
3.43
3.08
3.43
4.02
3.79

2.54
2.88
2.88
2.54
2.88
3.16
2.81
3.16
4.06
3.66

AYPO750

700/750 kcmil

2

.81

1.76

4.16

4.06

Scratch brush aluminum conductor before installation.
▲ See tooling section of this catalog for complete tool and
die listings.
** For MY29-3 use aluminum index plate at 1/0 setting for
sizes #6 through 1/0 or at 4/0 setting for sizes 2/0 through
4/0.
+ Not UL listed.

Y644HS DIELESS HYPRESS™
RANGE-TAKING
CAPABILITIES
The following HYPLUG™ lugs and two way
splices, when crimped with the Y644HS
DIELESS HYPRESS™ tool, produce the
following range- taking capabilities:

LL
Cover
Length

HYTOOLS
Dieless Tools
+
(# of crimps)
OH25
MY29-3 (2) **
Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
MY29-3 (2) **
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
Hydraulic:
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)
Y644HS (1)
Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)

1 crimp

—

—

Installation Tooling ▲
Y35,Y39,Y750,Y46*
+
Die Number
Color
MD6
(# of crimps)
Code

W241

—

—

▲ Die
Index &
Embossment

Wire
Strip
Length

U25ART (1)

Tan

296

1-1/16


U28ART (2)

White

298

1-1/8


U31ART (2)

Brown

299

1-1/8


U34ART (2)

Pink

300

1-9/16


U39ART-2 (3)

Yellow

936

1-3/4


* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
■ Also accomodates compressed and compact conductors
(except for 700 kcmil in 750 kcmil barrel).
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.

STANDARD
WIRE SIZE
#6 AWG
#4 AWG
#2 AWG
#1 AWG

ALUMINUM CONNECTORS
EXPANDED
STANDARD
EXPANDED
WIRE RANGE
WIRE SIZE
WIRE RANGE
#6 AWG
1/0 AWG
1/0 - #1 AWG
#4 - #6 AWG
2/0 AWG
2/0 - #1 AWG
#2 - #6 AWG
3/0 AWG
3/0 - #1 AWG
#1 - #2 AWG
4/0 AWG
4/0 - #1 AWG

STANDARD
WIRE SIZE
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil

EXPANDED
WIRE RANGE
250 kcmil - 1/0 AWG
300 kcmil - 2/0 AWG
350 kcmil - 3/0 AWG
400 kcmil - 4/0 AWG
500 kcmil - 4/0 AWG
600 - 250 kcmil
750 - 500 kcmil

C-123

BURNDY
Compression
TYPE YS-A

DIE AND COLOR
CODE INFORMATION

HYLINK™

BELLED
END

ELECTRO-TIN
PLATED

UNINSULATED ALUMINUM
COMPRESSION SPLICE
CRIMP

UL Listed 90° C,
600 Volts to 35 KV◆
C-124

BELLED
END

Type YS-A is a high-conductivity aluminum
tin-plated compression butt splice for use on
all combinations of aluminum to aluminum,
aluminum to copper, and copper to copper
conductor combinations.
They are designed to accommodate conductors from #12 str. through 1,000 kcmil in standard and heavy duty applications. Prefilled
with PENETROX™ oxide inhibiting compounds and assembled with color-coded end
caps, the connectors provide a permanent
trouble-free electrical splice with flexibility and
low installed cost.

• Manufactured from high-conductivity
wrought aluminum with heavy duty
wall thickness.
◊ Provides high-conductivity/low
resistance and ductility for an
excellent combination of electrical
and crimp forming properties.
• Electro-tin plated.
◊ Provides durable long lasting
corrosion resistance.
• Internally bevelled barrel.
◊ Provides easy cable entry.
• Solid center stop and prefilled with
PENETROX™ oxide inhibiting compound.
◊ Provides stop for proper conductor
insertion and an aid in forcing the
PENETROX™ between the individual
wire strands.

Code •
Conductor

YS12AG1

#12 str.

.39

1.03

YS10WAG1 ‡

#10 str.

.44

1.12

YS8CA1
YS6CA1

8 str.
6 str.

.59
.72

1.44
1.70

YS4CA1

4 str.

.86

1.97

YS2CA1

2 str.

1.09

2.44

1 str.
1/0 str.

Dimensions
B
L

.90
1.06

◆ See tooling section of this catalog for complete tool and
die listing.
① No color code assigned.
‡ UL Listed for Aluminum only. Not CSA Certified.
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.

(4) CENTER
WIRE STOP

Features and Benefits

Catalog
Number

YS1CA1
YS25A1

CRIMP

2.05
2.37

• Color-coded end caps.
◊ Provides easy wire size and die code
identification plus prevents foreign
materials from entering and contaminating the connector prior to usage.
• Connector is clearly marked with wire
size, die index and the proper number
and location of crimps.
◊ Provides easy identification and tooling
recommendation. Proper compression
forms a homogeneous mass resulting
in an excellent electrical connection.

Installation Tooling ▲
Y35, ■ Y39, Y750, Y46*
Dieless (# of crimps/end)
Die Number
Mechanical
Hydraulic
(# of crimps
Color
HYTOOL
HYPRESS
per end)
Code
Ratchet:
MR8-27 (1)

MY29-3 (1)

MY29-3 (1)

Die Index &
Wire
Embossment Strip
▲
Length

—

—

①

—

5/8”

Y644HS (1)
Y81KFT (1)
Y81KFTMBH (1)
PAT81KFT-18V (1)
Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

U8CABT (1)
U6CABT (1)

Blue
Gray

374
346

5/8”
3/4”

U4CABT (1)

Green

375

7/8”

U2CABT (1)

Pink

348

1-1/8”

U1CART (1)
U25ART (1)

Gold
Tan

471
296

15/16”
1-1/16”

■ The largest size for the Y35 is 400 kcmil.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.
• Also accomodates compressed and compact conductors
(except for 700 kcmil in 750 kcmil barrel).

BURNDY
Compression
TYPE YS-A
(Continued)

DIE AND COLOR
CODE INFORMATION

BELLED
END

ELECTRO-TIN
PLATED

HYLINK™
UNINSULATED ALUMINUM
COMPRESSION SPLICE

CRIMP

UL Listed 90° C,
600 Volts to 35 KV◆

Catalog
Number

Code
Conductor

YS26A1
YS27A1
YS28A1
YS29A1
YS30A1

2/0 str.
3/0 str.
4/0 str.
250 kcmil
300 kcmil

BELLED
END

Dimensions
B
L
1.18
1.31
1.40
1.46
1.47
1.89

4.04

YS32A1
YS34A1
YS36A1

400 kcmil
500 kcmil
600 kcmil
700/750
kcmil
700/750
kcmil
1000 kcmil
1250 kcmil
1500 kcmil
1750 kcmil
2000 kcmil
2250 kcmil
ALUMINUM ONLY

2.30
2.38
2.44

4.86
5.00
5.14

2.50

5.26

YS39AM1*

YS483A1

2.63

5.58

2.84
2.84
3.40
3.99
3.66

5.94
6.21
7.05
8.31
7.58

3.66

7.58

▲ See tooling section of this catalog for complete tool and
die listings.
‡ UL Listed for Aluminum only. Not CSA certified.
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
** P39ART and P44ART for use with Y46 HYPRESS™ only.
PUADP-1 adapter not required.

Y644HS DIELESS HYPRESS™
RANGE-TAKING
CAPABILITIES
The following size HYDENT™ lugs and two
way splices, when crimped with the Y644HS
DIELESS HYPRESS™ tool, produce the
following range-taking capabilities:

Installation Tooling ▲
Y35, ■ Y39, Y750, Y46*, Y60BHU
Dieless (# of crimps/end)
Die Number
Mechanical
Hydraulic
(# of crimps
Color
HYTOOL
HYPRESS
per end)
Code

2.61
2.88
3.06
3.18
3.20

350 kcmil

YS44A1
YS45A1
YS46A1
YS47A1
YS48A1

(4) CENTER
WIRE STOP

C-125

YS31A1

YS39A1*

CRIMP

MY29-3 (2)

Die Index &
Wire
Embossment Strip
▲
Length

Y644HS (1)
Y81KFT (2)
Y81KFTMBH (2)
PAT81KFT-18V (2)

U26ART (2)
U27ART (2)
U28ART (2)
U29ART (2)
U30ART (2)

Olive
Ruby
White
Red
Blue

297
467
298
324
470

1-3/8”
1-1/2”
1-5/8”
1-5/8”
1-3/4”

Y644HS (1)
Y81KFT (3)
Y81KFTMBH (3)
PAT81KFT-18V (3)

U31ART (2)

Brown

299

2-1/8”

U32ART (4)
U34ART (4)
U36ART (4)

Green
Pink
Black

472
300
473

2-1/2”
2-5/8”
2-7/8”

U39ART-2 (4)

Yellow

936

2-7/8”

Y644HS (1)
Y81KFT (4)
Y81KFTMBH (4)
PAT81KFT-18V (4)
—

—

P39ART** (4)

Red

301

2-7/8”

P44ART** (4)
P48PR1/L44ART**
L46ART***
L47ART***
L48ART***

Brown
Brown
Blue
White
Red

302
302
478
587
479

3”
2-7/8”
3-3/8”
4”
3-5/8”

L48ART***

Red

479

3-5/8”

■ The largest size for the Y35 is 400 kcmil.
*** Y60BHU only.
90° C Rated.
• Also accommodates compressed and compact conductors.
(Except 700 kcmil in 750 kcmil barrel)

STANDARD EXPANDED
WIRE SIZE WIRE RANGE
#6 AWG
#4 AWG
#2 AWG
#1 AWG

#6 AWG
#4 - #6 AWG
#2 - #6 AWG
#1 - #2 AWG

ALUMINUM CONNECTORS
STANDARD
EXPANDED
STANDARD
WIRE SIZE WIRE RANGE WIRE SIZE
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG

1/0 - #1 AWG
2/0 - #1 AWG
3/0 - #1 AWG
4/0 - #1 AWG

250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil

EXPANDED
WIRE RANGE
250 kcmil - 1/0 AWG
300 kcmil - 2/0 AWG
350 kcmil - 3/0 AWG
400 kcmil - 4/0 AWG
500 kcmil - 4/0 AWG
600 - 250 kcmil
750 - 500 kcmil

BURNDY
Compression
TYPE YS-AT

DIE AND CRIMP
INFORMATION

HIGH VOLTAGE
UNINSULATED
ALUMINUM
COMPRESSION SPLICE

PRE-FILLED WITH
PENETROX

Type YS-AT is a high-conductivity aluminum
electro-tin plated compression butt splice with
C-126 tapered ends for high voltage applications up
to 35 KV.
The YS-AT provides the same benefits as the
YS-A with the addition of tapered ends for
easy installation of high voltage insulating
kits. Tapered ends aid in preventing corona
emission and insulation breakdown.
Recommended for high voltage splice
applications.

CATALOG
NUMBER

• † CODE
CONDUCTOR

YS2CAT
YS25AT
YS26AT
YS27AT
YS28AT
YS29AT
YS30AT
YS31AT
YS34AT
YS39AT
YS44AT

2 str.
1/0 str.
2/0 str.
3/0 str.
4/0 str.
250 kcmil
300 kcmil
350 kcmil
500 kcmil
700/750 kcmil •
1000 kcmil

COLOR CODED
END CAPS

CRIMPS
TAPERED
END

† Contact BURNDY® for conductor sizes not shown.
* Use PUADP-1 adapter for "U" dies.
** P39ART and P44ART for use with Y46 HYPRESS™ only.
PUADP-1 adapter not required.
■ The maximum size for the Y35 is 400 kcmil.

CENTER
STOP

Features and Benefits
• Tapered ends for applications
through 35KV.
◊ Permits easy taping and aids in
preventing corona emission and
insulation breakdown.
• Heavy wall aluminum tubing.
◊ For use with combinations of AL-AL,
AL-CU, CU-CU

DIMENSIONS
B
L
1.58
1.96
1.83
2.04
2.16
2.29
2.54
2.68
3.39
3.69
3.77

CRIMPS

4.00
4.73
4.29
4.69
5.05
5.37
5.91
6.23
7.79
8.57
9.69

INSTALLATION TOOLING ▲
Y35, ■ Y39, Y750, Y46*
DIE
(CRIMPS
COLOR
NUMBER
PER END)
CODE
U2CABT
U25ART
U26ART
U27ART
U28ART
U29ART
U30ART
U31ART
U34ART
P39ART**
P44ART**

(2)
(2)
(3)
(3)
(3)
(3)
(3)
(3)
(6)
(6)
(6)

▲ See tooling section of this catalog for complete tool and
die listings.
• Also accommodates compressed and compact conductors
(except 700 kcmil in 750 kcmil barrel).

Pink
Tan
Olive
Ruby
White
Red
Blue
Brown
Pink
Red
Brown

DIE INDEX &
EMBOSSMENT ▲

WIRE
STRIP
LENGTH

348
296
297
467
298
324
470
299
300
301
302

2-1/4

2-5/8

2-3/8

2-5/8

2-3/4

2-7/8

3-1/8

3-3/8

4-1/8

4-1/2

4-3/4


BURNDY
Compression
TYPE YRB
HYREDUCER™
FOR ALUMINUM TO COPPER
AND ALUMINUM TO
ALUMINUM

CRIMP

UL Listed 90° C,
600 Volts to 35 KV◆

CRIMP

C-127

HYREDUCER™ type YRB reducer butt splice
is designed to splice two different conductor
sizes and is UL listed for aluminum to copper
and aluminum to aluminum applications. The
outside diameter is held constant to minimize
installation dies and is factory prefilled with
PENETROX™.

CATALOG
NUMBER

1 str.
2 str.

YRB25U2

1/0 str.

YRB27U25
YRB27U26
YRB28U26
YRB29U28
YRB31U28
YRB31U29
YRB34U31
YRB36U31
YRB36U34

3/0 str.
3/0 str.
4/0 str.
250 kcmil
350 kcmil
350 kcmil
500 kcmil
600 kcmil
600 kcmil
700 kcmil
750 kcmil •
700 kcmil
750 kcmil •

YRB39U36

• Constant outside diameters. Electro
tin-plated.
◊ Minimizes installation dies and provides
a smooth profile for easy taping.
Provides durable long lasting
corrosion resistance.
• Factory prefilled with BURNDY's
PENETROX™ oxide inhibiting compound.
◊ Contains Homogeneously suspended
conductive metallic particles which penetrate oxides between conductor strands
and forms an air tight connection.

CONDUCTOR RANGE •
ALUM. or CU. SIZE †
BARREL
BARREL
A
B

YRB2U4

YRB39U34

Features and Benefits

4 str.
3 str.
1 str.
2 str.
1/0 str.
2/0 str.
2/0 str.
4/0 str.
4/0 str.
250 kcmil
350 kcmil
350 kcmil
500 kcmil

DIMENSIONS
O.D.
B
L
.62

.88

2.00

.62

.88

2.00

.85
.85
.85
1.11
1.11
1.11
1.31
1.46
1.46

1.36
1.36
1.36
1.73
1.73
1.73
2.11
2.25
2.25

3.31
3.31
3.31
4.21
4.21
4.21
5.12
5.57
5.57

500 kcmil

1.46

2.25

5.57

600 kcmil

1.46

2.25

5.57

† Contact BURNDY® for conductor sizes not shown.
▲ See tooling section of this catalog for complete tool and
die listings.
‡ Number of crimps.
* Use PUADP-1 adaptor with "U" dies shown in Y46
HYPRESS™.

• Solid center barrier.
◊ Provides center stop for correct cable
insertion and aids the thorough penetration of PENETROX™ oxide inhibiting
compound between conductor strands.
• Connectors are clearly marked with catalog number, wire size, and color-coded
die index.
◊ Provides clear, easy to use information
to lower installed costs.
• Each barrel end has a plastic end cap.
◊ Keeps the connector barrels free of
foreign materials.

INSTALLATION TOOLING ▲
HYDRAULIC TOOLS, DIE SETS (NO. OF CRIMPS ‡)
Y35 ■, Y39, Y750
DIE ▲
COLOR
Y46*
‡
INDEX
CODE

WIRE
STRIP
LENGTH

U25ART

(1)

296

Tan

1-1/16


U28ART

(2)

298

White

1-5/8


U31ART

(2)

299

Brown

2-1/8


U34ART

(4)

300

Pink

2-5/8


U39ART-2

(4)

936

Yellow

2-7/8


■ The maximum size for the Y35 is 400 kcmil.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.
• Also accommodates compressed and compact conductors
(except 700 kcmil in 750 kcmil barrel).

BURNDY
Compression
TYPES YFD, YFN, YFO
AND YFR

DIE AND COLOR CODE
AND CRIMP INFORMATION

H-CRIMPIT™
UNINSULATED
ALUMINUM COMPRESSION
TAP CONNECTOR
C-128

CRIMP

ELECTRO-TIN
PLATED
PRE-FILLED WITH
PENETROX

FOR ALUMINUM TO
COPPER AND ALUMINUM
TO ALUMINUM
UL Listed 90° C,
600 Volts to 35 kV◆
H-CRIMPIT™ compression tap connectors
Types YFD, YFN, YFO and YFR are for use
with aluminum to aluminum and aluminum to
copper connections.
The H-CRIMPIT™ is ideal for making both
parallel and tap compression connections in
risers and gutters. It should only be installed
with hydraulic tools.

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Features and Benefits
• Each connector is factory sealed
in polyethylene.
◊ Maintains the connector free of dirt and
foreign materials prior to being used.
• When installed the connector has a
smooth profile.
◊ Easy to tape or to install an insulating
crimpit cover (See Types CFA and
CFA-FR) thereby lowering installed costs.

• Connectors are color-coded to match
installation die.
◊ Easy die selections lower installed cost.
• UL 486B Listed.
◊ Provides a quality electrical connection.

INSTALLATION TOOLING ▲
ACCOMODATES ➁
COPPER OR
ALUMINUM
RUN
TAP
1/0-6 STR
4/0-1 STR
4/0-1 STR
4/0-3/0 STR
400-4/0
500-4/0
500-4/0
500-250
500-250
600-350
600-350
900-600
900-600
900-600
1000-350

1-6 STR
1-6 STR
2/0-1 STR
4/0-3/0 STR
400-4/0
2/0-6 STR
500-4/0
4/0-2/0 STR
350-250
350-2/0
600-350
350-2/0
600-350
900-600
1000-350

COMPACT ➃
RUN
TAP
2/0-6
250-1/0
250-1/0
250-3/0
500-250
500-250
500-250
500-300
500-300
600-400
600-400
900-700
900-700
900-700
1000-400

1-6 STR
1-6 STR
3/0-1/0
250-3/0
500-250
3/0-6 STR
500-250
250-3/0
350-300
350-300
600-400
350-3/0
600-400
900-700
1000-400

DIA. RANGE
RUN
TAP

CAT.
NO.

.398-.162 .332-.162 YFO-140*
.563-.338 .332-.162 YFD-265*
.563-.338 .477-.338 YFD-365*
.563-.426 .563-.426 YFD-415*
.750-.522 .750-.522 YFN-465
.815-.522 .450-.160 YFN-515
.815-.522 .815-.522 YFN-540
.815-.573 .565-.410 YFN565
.815-.573 .685-.570 YFN-615
.893-.659 .684-.398 YFR-715
893-.659 893-.659 YFR-765
1.108-.877 .685-.398 YFR-815
1.108-.877 .893-.659 YFR-865
1.108-.877 1.108-.877 YFR-915
1.165-.659 1.165-.659 YFR-965

▲ See tooling section of this catalog for complete tool and
die listings.
† Do not use U-YFN die set with P-UADP-1 adapter in Y46
HYPRESS™. Use P-YFN only.
◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.
* CSA listed.

FIG.
NO. HEIGHT
1
1
1
1
4
4
3
4
4
4
4
4
4
4
3

1.15 (29.2)
1.47 (37.3)
1.42 (36.1)
1.40 (35.6)
1.86 (47.2)
1.96 (50)
1.82 (46.2)
1.89 (48)
1.99 (50.5)
3.04 (77.2)
3.04 (77.2)
3.05 (77.5)
3.04 (77.2)
2.97 (75.4)
3.12 (80)

LENGTH

WIDTH

1.62 (41.1)
1.88 (47.8)
2.50 (63.5)
2.50 (63.5)
3.50 (89)
2.00 (51)
4.50 (114.3)
2.00 (51)
3.50 (88.9)
3.50 (88.9)
4.62 (117.3)
3.50 (88.9)
4.62 (117.3)
4.62 (117.3)
6.00 (152.4)

.70 (17.8)
.89 (22.6)
.89 (22.6)
.89 (22.6)
1.25 (31.8)
1.28 (32.5)
1.23 (31.2)
1.27 (32.3)
1.28 (32.5)
1.74 (44.2)
1.74 (44.2)
1.74 (44.2)
1.74 (44.2)
1.74 (44.2)
1.67 (42.4)

DIELESS TOOLS
▲
HYDRAULIC TOOLS,
DIE ADAPTOR,
WIRE
DIE COLOR DIE SETS (NO. OF CRIMPS)
(NO. OF CRIMPS) STRIP
INDEX CODE
Y750,Y35,Y39 Y46 ➂ ( ) Y644M,Y644MBH LENGTH
0

Green

UYFO, U-O

D3

Blue

U-D3
U-YFD

N

Red

U-N
U-YFN

KR

Yellow
—

—

NOTES:
1. Material: Aluminum.
➁ For Conductor combinations of AL to AL or AL to CU.
➂ Catalog Number PUADP-1-Adaptor is required to use "U"
type dies in Y46 tools.
➃ Other conductors not listed in table can be accommodated
as long as the conductor diameter falls within diameter
range specified.

P-N
P-YFN

P-KR
P-YFR

(2)
(2)
(3)
(3)
(3)
(2)
(3)
(2)
(3)
(3)
(4)
(3)
(4)
(4)
(5)

PT30541

(1)

PT30540

(2)

—

—

—

—

—
—

—
—

1-7/8”
1-1/8”
2-3/4”
2-3/4”
3-3/4”
2-1/4”
4-7/8”
2-1/4”
3-3/4”
3-3/4”
5”
3-3/4”
5”
5”
6-1/4”

BURNDY
Compression
TYPES CFA AND
CFA-FR
H-CRIMPIT™
INSULATING COVERS
H-CRIMPIT™ FLAME
RETARDANT INSULATING
COVERS

C-129

FOR O, D3, N, AND KR DIE
SIZE H-TAP COMPRESSION
CONNECTORS

Features and Benefits

UL Listed to 600 Volts
Type CFA insulating covers are made of high
impact, high density polyethylene to insulate
H-tap CRIMPIT™ compression connectors.
Overlapping flash barriers protect both
seams against possible electrical flashover.
End fingers remain closed or wrap closely
around conductors. Multiple latches lock
cover closed securely.
Type CFA-FR flame retardant insulating covers are made of high impact, high density
polypropylene with a minimum 28 oxygen
index. This cover incorporates all the features
of the CF design plus the benefit of selfextinguishing flame retardant properties.
Material is UL 94V-O rated.

• One-piece design.
◊ No extra parts or hardware required.
• Slips over connector and latches
securely shut.
◊ Fast, easy, reliable insulation of
H-Tap compression connectors.
• Eliminates taping.
◊ Economical, fast, easy installation.
• Flash barriers.
◊ Protects against electrical flashover.
• CFA-FR flame retardant design.
Minimum 28 oxygen index.
UL 94 V-O rated.
◊ Self-extinguishing flame retardant
properties.

Both CFA and CFA-FR types are suitable for
indoor and outdoor use. Pliable in cool
weather application.

600 VOLTS 90° C
CATALOG
NUMBER
CFAO
CFAO-FR
CFAD
CFAD-FR
CFAN
CFAN-FR
CFANL
CFANL-FR
CFAR *
CFAR-FR *

MAX. CONDUCTOR
ACCOMMODATED

INSULATED H-TAP
CRIMPIT™ CONNECTORS

MAX. CONNECTOR
LENGTH

CONNECTOR
DIE INDEX

CONNNECTOR
COLOR CODE

1/0

YFO140

2-1/2


O

Green

4/0

YFD265, YFD365,YFD415

3-1/8


D

Blue

500 kcmil

YFN515, YFN565

2-1/2


500 kcmil

YFN465, YFN540, YFN615

5-1/2


900 kcmil

YFR715, YFR765, YFR815, YFR865
YFR915

4-7/8


* Two piece design packaged together.

N-Short
Connector
N-Long
Connector
KR

Red
Red
Yellow

BURNDY
Grounding
TABLE OF CONTENTS
HYGROUND™ IRREVERSIBLE COMPRESSION GROUNDING
AND INSTALLATION TOOLING
HYGROUND™ Features
and Benefits ...................D-5 - D-6

Type YGIB .....................D-20 - D-21

Type YGL-C ................................D-7

Type GSTUD-HY .......................D-22

Type YGLR-C ..............................D-8

Types YGT & YTTAG ................D-23

Type YGHP-C .............................D-9

Type YG-B..................................D-24

Type YGHP-C ...........................D-10

MECHANICAL GROUNDING
Types KC, K2C .........................D-25

Type YGHC-C ...........................D-11

Type YGC ..................................D-12

Type YSHG ................................D-13

Type YGHR-C .......................... D-14

Type YGHR-C ..........................D-15

Types KC22J12T13,
EQC632C, KS-DB ..................D-26

Types KS-DB, GKA,
KPB, CL50-1............................D-27

Type GAR ......................D-28 - D-29

Types GAR-BU & GAR
3900 Series & GAR-RB .........D-30

Type YGHA ...............................D-16
Type GAR-TC ...........................D-31
Type YGHS ...............................D-16
LIGHTNING PROTECTION INFO.
Type YGA ..................................D-17

Type YGS ..................................D-18

Type YGF ..................................D-19

Basic rules for selection are:
1. Must be like material to the conductor.
2. Two bolts to ground rod –– minimum, for mechanical.
3. Cable to cable connections can be installed with – one bolt,
two bolt, or compression.
4. Cable to steel structure must have 8 in.2 contact with steel.
5. Heavy duty stacks –– mechanical only.
6. On all connectors with heavy duty stack rating, we must
offer 1/16
 thick lead plating as an option. Reason is closest
25 ft. to stack opening must use lead coated product.
7. UL 96 Listing.

D-1

BURNDY
Grounding
TABLE OF CONTENTS
MECHANICAL GROUNDING (Continued)

D-2

Type GD ....................................D-32

Types GC, GCM ........................D-46

Type GP ....................................D-33

Type GL ....................................D-47

Type GK ....................................D-33

Type GZ ....................................D-47

Water Pipe Grounding ..D-34 - D-39

Type GC-CT ..............................D-48

Type GC-A ................................D-40

Type GIE-G ...............................D-49

Type GG ....................................D-41

Rail Connector ..........................D-50

Type GQ ....................................D-42

Type QGFL ...............................D-51

Type GX ....................................D-43

Type GA-H ................................D-51

Type GRC .................................D-43

Type GRF ..................................D-52
Raised Floor Grounding

Type B ............................D-44 - D-45
Types GP-G1, GPRT..................D-53
Raised Floor Grounding
Types GB, GBM ........................D-46

BURNDY
Grounding
TABLE OF CONTENTS
BURNDYWeld™

BURNDY Weld™
Introduction ................................D-55

Type BCR-17 ............................D-67

Type BCR-24 ............................D-68
Making a BURNDYWeld™
Connection ..........................D-56
Type BCS-1 ...............................D-70
WELD METAL ..........................D-57
Type BCS-8 ...............................D-70
Type BCC-1 ..............................D-58
Type BCS-2 ...............................D-71
Type BCC-2 ..............................D-59
Type BCS-9 ...............................D-71
Type BCC-4 ..............................D-60
Type BCS-3 ...............................D-72
Type BCC-11 ............................D-61
Type BCS-23 .............................D-73
Type BCC-6 ..............................D-62
Type BCS-4 ...............................D-74
Type BCC-14 ............................D-62
Type BCS-6 ...............................D-74
Type BCC-7 ..............................D-63
Type BCS-7................................D-75
Type BCR-1................................D-64
Type BCS-18 .............................D-75
Type BCR-2 ............................. D-65
Type BCS-5 ...............................D-76
Type BCR-3 .............................D-66
Type BCRE-1 ............................D-77

Type BCRE-2 ............................D-78

D-3

BURNDY
Grounding
TABLE OF CONTENTS
BURNDYWeld™ (Continued)
Type BCRE-3 ............................D-79

Type BCR-24 ............................D-69

Type BCRE-4 ............................D-80

Type BCR-25 ............................D-69

Type BCRE-6 ............................D-81

ACCESSORIES
B38-0330-00 Cable Clamp .......D-90

D-4

BURNDYWeld™ FILL ..............D-82
Cable Cleaning Brush ...............D-90
BURNDYWeld™ SET ...............D-84
Card Cloth Brush ......................D-90
BURNDYWeld™ Prefabricated
Wire Mesh .............................D-86

Types B-106 & B-107
Handle Clamps .....................D-88

B40-0106-75
Handle Attachment ...............D-88

Mold Cleaning Brush ................D-90

Mold Cleaners ...........................D-90

Packing Material ........................D-90

BURNDYWeld™ Tool Kit ..........D-91
Mold Support Clamp .................D-88
BURNDYWeld™ Tools ..............D-91
Vertical Magnetic
Clamps ..................................D-89
B38-0101-00 Rasp ....................D-91
Horizontal & Vertical
Chain Clamps .......................D-89

B38-0309-00 Flint Ignitor ..........D-91

Ground Rod
Driving Sleeves .....................D-92
SINGLE SHOT MOLDS
Type BCR-1 ..............................D-69

Type BCR-2 ..............................D-69

Shim Stock and
Adapter Sleeves ....................D-92

Tips..................................D-93 - D94

BURNDY
Grounding
THE HYGROUND™
IRREVERSIBLE
COMPRESSION
SYSTEM
BURNDY® has developed an irreversible
compression ground system which meets the
most stringent safety and performance
requirements, including those of OSHA and
nuclear power plant design. Performance
excellence and long life expectancy are the
system’s basic design guidelines. It is a complete system which consists of connectors for
grid cross connections, taps, splices, cable to
ground rod, ground plates and terminations.
Our irreversible compression ground connectors employ well-proven design principles
and technology that have been in existence
for over 60 years.
Connectors are just one component of our
Irreversible Compression Ground System.
Installation tooling is also an integral part of
this system. BURNDY® pioneered the compression connector principle and continues
today to be the leader in compression technology. Our tooling package is the most
extensive in the industry and affords the user
many options.

D-5

BURNDY
Grounding
THE HYGROUND™
IRREVERSIBLE
COMPRESSION
SYSTEM
(Continued)

D-6

Features and Benefits
• Irreversible compression.
◊ Meets 1999 NEC code, section 250-50
and 250-64.
• Material-pure wrought copper extrusions,
rod and seamless tubing––identical
material to the conductor.
◊ Completely eliminates the possibility of
corrosion due to dissimilar metals.
• Heavy duty connector design.
◊ All connectors will carry the equivalent
or greater current carrying capacity
of the conductor while maintaining
high mechanical strength and
electrical integrity.
• Range taking design––minimum number of
connector combinations required to install
a conductor range of #6 solid to 500 kcmil
plus 1/2
, 5/8
, 3/4
, and 1
 ground rods
and rebar.
◊ Inventories are kept to a minimum and
product selection is simplified.
• System engineered tooling.
◊ Each tooling recommendation has
been designed to ensure reliability
of the connection.
• Irreversible compression connectors
can be installed in all kinds of weather.
◊ Eliminates costly construction delays
and enables the installer to better
schedule his job.
• May be installed without special training
or special tools. Y750 crimps entire range.
◊ Low installed cost.
Simplified installation.
• Each connection can be made in less than
3 minutes.
◊ Low installed cost.
Simplified installation.
• Each connector is clearly marked with
catalog number, conductor size and
installation die information.
◊ Easy and accurate identification.
• Inspection ports are provided to assure
proper insertion of the conductor.
◊ Built-in quality assurance.

• The die index number is embossed on the
connector after completion of the crimp.
◊ Facilitates speedy inspection of installed
connectors to insure consistently reliable
and sound connections.
• Most HYGROUND™ irreversible compression elements are prefilled with
PENETROX™ and individually sealed
in clear polyethylene sheet.
◊ Ensures that all contact surfaces are in
the proper condition for installation.
◊ Ensures the electrical integrity of the
finished connection by inhibiting moisture
and contaminates from entering the
contact area.
• All HYGROUND™ irreversible compression connectors are Listed in conformance
with Underwriters Laboratories Standard
UL467 and conform to applicable sections
of the National Electrical Code.
◊ May be used in direct burial or concrete
embedded grounding applications.
• All HYGROUND™ irreversible connectors
(with the exception of type YGA and YGS)
have been tested successfully according
to requirements of Standard IEEE 837
latest revision.
◊ Meets tough industry performance
requirements.
◊ UPRECRIMP™ dies give added
mechanical strength. UPRECRIMP™ 34
for 3/4
 rod, UPRECRIMP™ 12 for 1/2

rod, and UPRECRIMP™ 58 for 5/8
 rod
(now includes undersized U.S. market
place rods).
• Allows connection to most sizes of
structural steel with no drilling, tapping,
or welding.
◊ Safely installed at low cost. Hot work permits are not required to install in
hazardous areas

BURNDY
Grounding
TYPE YGL-C
HYGRID CROSS CONNECTOR
An irreversable compression ground grid
cross connector which allows adjustment of
the compression elements prior to installation. Only six connectors and four dies are
required to install all combinations from #6
solid through 500 kcmil. UL467 Listed.
Acceptable for direct burial in earth and concrete. Prefilled with PENETROX™ compound
and strip sealed.

CATALOG
NUMBER
YGL2C2
YGL29C2
YGL29C29
YGL34C2
YGL34C29
YGL34C34

MEETS ALL

IEEE
467

837 REQUIREMENTS

96

D-7

B

B-B

C
1.09

.75

.75

1.66
2.09

1.10

1.10

2.28

C-C

D

1.09

.313

1.66
1.09
1.66
2.28

.500
.313
.500
.750

L

R
.31

2.50

.50
.31
.50
.75

UL96 Listed for Lightning Protection.

ORDERING INFORMATION
CATALOG
NUMBER
YGL2C2
YGL29C2
YGL29C29
YGL34C2
YGL34C29
YGL34C34

CABLE TO CABLE
ELEMENT “A”
ELEMENT “B”
#6 SOL. (.162) – #2 STR. (.292)
{59500} – {59500}
#6 SOL. (.162) – #2 STR. (.292)
#1 STR. (.332) – 250 kcmil (.575)
{59500} – {59500}
{98500} – {131500}
#2 STR. (.292) – 250 kcmil (.575)
#2 STR. (.292) – 250 kcmil (.575)
{65500} – {131500}
{65500} – {131500}
#6 SOL. (.162) – #2 STR. (.292)
250 kcmil (.575) – 500 kcmil (.813)
#2 STR. (.292) – 250 kcmil (.575)
250 kcmil (.575) – 500 kcmil (.813)

CABLE TO GROUND ROD
ELEMENT “A”
ELEMENT “B”

TO REBAR
ELEMENT “A”

#6 SOL. (.162) – #2 STR. (.292)

3/8" – 1/2"

#2 STR. (.292) – 250 kcmil (.575)

#3 – 4 Rebar

#6 SOL. (.162) – #2 STR. (.292)
#2 STR. (.292) – 250 kcmil (.575)
250 kcmil (.575) – 500 kcmil (.813)

5/8" – 3/4"
#5 – 6 Rebar

1/2" – 5/8" Rod

5/8" – 3/4" Rod

Dimensions in brackets { } represent lightning
protection conductors.

CATALOG
NUMBER

INSTALLATION TOOLS, DIE SET CAT. NO. (NUMBER OF CRIMPS)
Y750/Y35/Y39 HYPRESS
PAT750-18V
Y45 HYPRESS
Y46 HYPRESS
ELEMENT “A” ELEMENT “B” ELEMENT “A” ELEMENT “B” ELEMENT “A” ELEMENT “B” ELEMENT “A” ELEMENT “B”

YGL2C2
YGL29C2
YGL29C29

U-0 (1)
U997 (1)
U997 (1)

U-0 (1)
U-0 (1)
U997 (1)

U-0 (1)
➂ U997P (1)
➂ U997P (1)

U-0 (1)
U-0 (1)
➂ U997P (1)

YGL34C2*

PU998 (1)

U-0 (1)

PU998 (1)

U-0 (1)

YGL34C29*

PU998 (1)

U997 (1)

PU998 (1)

➂ U997P (1)

YGL34C34*

U1011 (3)

U1011 (3)

U1011 (3)

U1011 (3)

1. Where a "U" or "PU" die is recommended with Y45
HYPRESS™, a PT6515 adapter must be used.
2. Where a "U" or "PU" die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.
➂ Polarized die for the PAT750-18V.

NOTES:
• Before crimping, both connector elements can
be turned on rod diameter "D" to any desired
position.
• Clean rust and/or protective coatings from rebar
prior to installation.

U-0 (1)
U997 (1)
U997 (1)
S998 or
PU998 (1)
S998 or
PU998 (1)
S1011 (3)

U-0 (1)
U-0 (1)
U997 (1)
U-0 (1)
U997 (1)
S1011 (3)

U-0 (1)
U997 (1)
U997 (1)
P998 or
PU998 (1)
PU998 or
PU998 (1)
P1011 (3)

U-0 (1)
U-0 (1)
U997 (1)
U-0 (1)
U997 (1)
P1011 (3)

* These connectors can only be installed using the Y750,
Y45, or Y46 HYPRESS™ with the recommended dies.
These connectors CANNOT be installed with the Y35 and
Y39 HYPRESS™.

• When attaching connector to ground rod, ground
rod must be embossed with appropriate PRECRIMP™ die. For connections that must meet
IEEE 837 requirements UPRECRIMP™ - type
PRE crimp dies must be used for maximum
clamping retention.

GROUND ROD
DIA.
1/2

5/8

3/4


PRECRIMP DIES
UPRECRIMP 12
UPRECRIMP 58
UPRECRIMP 34

U2CABT

BURNDY
Grounding
TYPE YGLR-C
GRIDLOK

Element A

High Strength
Irreversible
Compression Ground Rod to
Grid Connector

Element B

Ground grid connector for a wide range of
copper cable to ground rod. Provides high
torque strength on ground rod. UL467
Listed. Acceptable for direct burial in earth
and concrete. Prefilled with PENETROX™
D-8
compound and strip sealed.

CATALOG
NUMBER
YGLR29C12

YGLR34C12

YGLR29C58

YGLR34C58

YGLR29C34

YGLR34C34

YGLR29C100

YGLR34C100

COMMERCIAL
COPPER
CABLE RANGE
ELEMENT “A”

METRIC COPPER
CABLE RANGE
ELEMENT “A”

COPPER WELD
CABLE RANGE
ELEMENT “A”

#2 Str. (.292 Dia.)
thru
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.)
thru
500 kcmil (.813 Dia.)
#2 Str. (.292 Dia.)
thru
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.)
thru
500 kcmil (.813 Dia.)
#2 Str. (.292 Dia.)
thru
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.)
thru
500 kcmil (.813 Dia.)
#2 Str. (.292 Dia.)
thru
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.)
thru
500 kcmil (.813 Dia.)

35mm2 (7.62mm Dia.)
thru
120 mm2 (14.40mm Dia.)
120 mm2 (14.40mm Dia.)
thru
240 mm2 (20.35mm Dia.)
35 mm2 (7.62mm Dia.)
thru
120 mm2 (14.40mm Dia.)
120 mm2 (14.40mm Dia.)
thru
240 mm2 (20.35mm Dia.)
35 mm2 (7.62mm Dia.)
thru
120 mm2 (14.40mm Dia.)
120 mm2 (14.40mm Dia.)
thru
240 mm2 (20.35mm Dia.)
35 mm2 (7.62mm Dia.)
thru
120 mm2 (14.40mm Dia.)
120 mm2 (14.40mm Dia.)
thru
240 mm2 (20.35mm Dia.)

91.65 kcmil (.343 Dia.)
thru
248.8 kcmil (.572 Dia.)
248.8 kcmil (.572 Dia.)
thru
498.8 kcmil (.810 Dia.)
91.65 kcmil (.343 Dia.)
thru
248.8 kcmil (.572 Dia.)
248.8 kcmil (.572 Dia.)
thru
498.8 kcmil (.810 Dia.)
91.65 kcmil (.343 Dia.)
thru
248.8 kcmil (.572 Dia.)
248.8 kcmil (.572 Dia.)
thru
496.8 kcmil (.810 Dia.)
91.65 kcmil (.343 Dia.)
thru
248.8 kcmil (.572 Dia.)
248.8 kcmil (.572 Dia.)
thru
498.8 kcmil (.810 Dia.)

MEETS ALL

IEEE

837 REQUIREMENTS

GROUND ROD
DIA.
ELEMENT “B”

B

B-B

D

L

INSTALLATION TOOLS, DIE SET CAT. NO., (NUMBER OF CRIMPS)
Y35/Y39 HYPRESS™
Y750/PAT750
Y45 HYPRESS™
Y46 HYPRESS™
ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT
“A”
“B”
“A”
“B”
“A”
“B”
“A”
“B”
U997 (1)

PU998 (1)

1/2

[12.7]
—
.313
[7.9]

2.53
[64.3]
U997 (1)

PU998 (1)

5/8

[15.9]
.75
.88
[19.1] [22.4]
PU998 (1)

3/4

[19.1]

1

[25.4]

.500
[12.7]

U997 (1)

U997 (1)

U1011
or
PU998 (1)

S998
or
PU998 (1)

P998
or
PU998 (1)

U997 (1)

U997 (1)

U997 (1)

U1011
or
PU998 (1)

—

U997 (1)

U997 (1)

2.63
[66.8]
—
—

1

[25.4]

U1011 (2)
or
PU998 (1)

S998
or
PU998 (1)

S1012 (2)
or
PU998 (1)

P998
or
PU998 (1)

U997 (1)

U997 (1)

U997 (1)

U1011 (2)
or
PU998

U1011 (2)
or
PU998

U1011 (2)
or
PU998

U997 (1)

U997 (1)

U997 (1)

U1011 (2)
or
PU998 (1)

U1011 (2)
or
PU998

U1011 (2)
or
PU998

P1011(2)
or
PU998 (1)

NOTES:
1. Before crimping, both connector elements can be
turned on rod diameter 'D' to any desired position.
2. Grooves are filled with PENETROX™.
3. Suitable for direct burial in earth or concrete.
4. The catalog numbers shown are for unplated
copper connectors for use on copper clad or
stainless steel ground rod. To order electro-tin
plated connectors for use on galvanized steel
ground rod add suffix "TN" to the catalog number,
only if the Figure 8 connector (Element “B”) is tin
plated, the Figure 6 connector (Element “A”) is
unplated. Note: The ground rod hole diameter is
larger for galvanized steel ground rod in the tin
plated connector.

5. Ground rod must be pre-crimped with die
U2CABT (Index No. 348) when crimping the
ground rod element (Element “B”) with the PU998
dies in the Y750, Y35, Y39, Y45, or Y46 tools. Precrimping is not required when the S1012, P1011
or U1011 dies are used. See precrimp die chart.
6. Where a 'U' or 'PU' die is recommended with the
Y45 HYPRESS™, a PT6515 adapter must be
used.
7. Where a 'U' or 'PU' die is recommended with the
Y46 HYPRESS™, a PUADP-1 adapter must be
used.
8. Dimensions in bracket [ ] are in millimeters.
9. Die "1011" appears on Element "B" of the
connector only.

GROUND ROD
DIA.
1/2

5/8

3/4


PRECRIMP DIES
UPRECRIMP 12
UPRECRIMP 58
UPRECRIMP 34

U2CABT

When attaching connector to ground rod, ground
rod must be embossed with appropriate PRECRIMP™ die. For connections that must meet IEEE
837 requirements UPRECRIMP™ - type PRE crimp
dies must be used for maximum clamping retention.

BURNDY
Grounding
TYPE YGHP-C
HYTAP™ CONNECTOR
Irreversible compression ground tap figure 6
can be used as a tap connector or as a tap
splice connector. Four die sets and eight connectors can accommodate a conductor range
from #8 solid through 500 kcmil plus 1/2
, 5/8
,
and 3/4
 copper bonded ground rods. UL467
Listed. Acceptable for direct burial in earth and
concrete. Prefilled with PENETROX™
compound and strip sealed.

UL96 Listed for Lightning Protection.

MEETS ALL

D-9

IEEE

837 REQUIREMENTS

467

Fig. 1

96

➄
CATALOG
NUMBER

FIG.
NO.

YGHP2C2

1

YGHP2C6W6W➇

2

YGHP29C6W6W➇

2

YGHP29C2

1

YGHP29C26

1

YGHP29C29 ➁

1

YGHP34C2 ➅

1

YGHP34C26 ➅

1

YGHP34C29 ➅
YGHP34C34 ➅

1
1

ACCOMMODATES
RUN
TAP
#6 SOL. (0.162) {59500} – ➀ #6 SOL. (0.162) {#2 STR.} –
#2 STR. (0.292) {59500}
#2 STR. (0.292) {#2 STR.}
#6 SOL. (0.162) –
#8 SOL. (0.128) –
#2 STR. (0.292)
6 STR. (0.184) QTY. 2
#8 SOL. (0.128) –
6 STR. (0.184) QTY. 2
#4 SOL. (0.204) {#4 SOL.} –
1/0 STR. (0.372) {98500} –
#2 STR. (0.292) {#2 STR.}
250 kcmil (0.575) {131500}
1/0 STR. (0.372) {98500} –
1/2" – 5/8" ROD
2/0 STR. (0.419) {98500}
3/0 STR. (0.470) {131500} –
250 kcmil (0.575) {211500}
#4 SOL. (0.204) –
#2 STR. (0.292)
250 kcmil (0.575) {250 kcmil} –
1/0 STR. (0.372) {98500} –
500 kcmil (0.813) {500 kcmil}
2/0 STR. (0.419) {98500}
5/8" – 3/4" ROD
3/0 STR. (0.470) {131500} –
250 kcmil (0.575) {211500}
250 kcmil (0.575) –
350 kcmil (0.681) –
500 kcmil (0.813)
500 kcmil (0.843)
5/8" – 3/4" ROD

CABLE TO REBAR
RUN
TAP
—

—

—

—

#3 REBAR
3/8

#5 REBAR
5/8

INSTALLATION DATA
DIE Y750/Y35
➂
➃
INDEX
Y39
Y45
Y46
NO. OF
B NO. HYPRESS™ PAT750-18V HYPRESS™ HYPRESS™ CRIMPS
0

U0

U0

U0

U0

1

997

U997

➆ U997P

U997

U997

1

998

PU998

PU998

PU998 or
S998

PU998 or
P998

1

➅U1011

U1011

S1011

P1011

3

#8 SOL. – 6 STR.
#2 STR.

THRU
1/2
#4 REBAR

Fig. 2

1/0 STR. – 2/0 STR.

.75
[19]

3/0 STR. – 250 kcmil
—
1/0 STR. – 2/0 STR.

THRU
3/0 STR. – 250 kcmil
3/4
#6 REBAR 350 kcmil – 500 kcmil

1.10
1011
[28]

Dimensions in brackets { } represent lightning protection
conductors.
NOTES:

➀ When using #6 Sol. in tap, fold conductor double to improve

➄ Clean rust and protective coatings from rebar before con-

fill in YGHP2C2.
➁ For YGHP29C29 when using 3/0 in tap, minimum run
conductor is 2/0 STR.
➂ Where a 'U' or 'PU' die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.
➃ Where a 'U' or 'PU' die is recommended with the Y45
HYPRESS™, a P-UADP-1 adapter must be used.

nector installation to provide a proper ground connection.
Precrimping is not required.
➅ These connectors can only be installed using the Y750, Y45
or Y46 HYPRESS™ with the recommended dies. These
connectors can not be installed with the Y35 and Y39
HYPRESS™.
➆ Polarized die for the PAT750-18V.

➇ Not UL96/CSA.

GROUND ROD
DIA.
1/2

5/8

3/4


PRECRIMP DIES
UPRECRIMP 12
UPRECRIMP 58
UPRECRIMP 34

U2CABT

For increased rotational resistance on ground rods,
pre-crimp ground rod with U2CABT die Index 348 or
uprecrimp dies may be used for even greater rotation and vibration resistance on ground rods.

CABLE TO GROUND ROD
CABLE TO REBAR
CABLE TO CABLE
FOR CONCRETE ENCASED
ELECTRODE GROUNDING
APPLICATIONS

BURNDY
Grounding
TYPE YGHP-C

PREFILLED WITH
PENETROX-E

HYTAP™ CONNECTOR

“THIRD HAND”

TAP (B)

High Strength
Copper Irreversible
Compression
DIE INDEX
AND CONDUCTOR
INFORMATION

Ground Rod Tap
Connector

TAP (A)

PATENTED

Type YGHP-C irreversible compression
ground tap figure 6 can be used as a ground
D-10 rod tap connector for both continuous run and
tapping applications. An open groove allows
ground rod to be connected to a continuous
run or tap. The second groove is for a tap
only. Prefilled with PENETROX-E™ and strip
sealed. UL467 Listed for direct burial in earth
or concrete.
MEETS ALL

IEEE

837 REQUIREMENTS

Features and Benefits
• Tap (A) accepts a continuous run on
tap conductor
Tap (B) accepts a tap conductor only.
◊ One connector style can be used for
many applications, reducing number
of connectors in inventory.
• Material is high conductivity wrought
copper extrusion, identical material to
the conductor.
◊ High-conductivity copper minimizes
resistance and voltage drop. Eliminates
the possibility of corrosion due to
dissimiliar metals.
• System engineered tooling.
◊ The tooling recommendation has been
designed to ensure a reliable, dependable connection every time.
• The die index number is embossed on
conductor after completion of crimp.
◊ Faciliates speedy inspection of installed
connectors to insure consistently reliable
and dependable connections.

• Prefilled with PENETROX™ and individually sealed in clear polyethylene sheet.
◊ Ensures the electrical integrity of the
finished connection by inhibiting moisture
and contaminates from entering the
contact area. Maintains long-term
high-conductivity.
• UL467 Listed.
◊ May be used in direct burial or concrete
embedded grounding applications.
Provides quality assurance to recognized
industry NEC standards from an
independent party.
• “Third Hand” constrains conductors while
installer completes crimp. Included with
each connector.
◊ Simplifies installation, reducing
installed cost.

CONTINUOUS RUN

CONTINUOUS RUN AND TAP

SINGLE TAP

▲ INSTALLATION TOOLING
Y35/Y750/PAT750
Y46 •
CATALOG
NUMBER

GROUND
ROD DIA. ■

YGHP58C2W-2
YGHP58C2W-2TN

1/2
 - 5/8


DIMENSIONS
B
W

TAP CONDUCTOR +

H

#2 Sol. - #6 Sol. Copper
(1) Continuous run and (1) Tap or
up to (2) taps may be connected.

1.90


NOTE: A 12" bend radius is recommended for the conductor.
• Use PUADP-1 with ‘U’-dies in Y46.
▲ See tooling section in Master Catalog for complete tool and
die listing.
+ Either tap position may be left void when fewer than (2)
conductors are used.

.75


.94


■ Ground rod must be precrimped with die U2CABT (Index
No. 348).
For even greater rotational resistance use U-PRECRIMP
die.
For Galvanized Steel Rods order YGHP58C2W-2TN.

DIE
NO.

NO. OF
CRIMPS

DIE
NO.

NO. OF
CRIMPS

DIE
INDEX

U997

(1)

U997

(1)

997

BURNDY
Grounding
TYPE YGHC-C
HYTAP™ CONNECTOR
Irreversible compression ground tap figure
"C" connectors. Accomodates all cable
combinations from #6 solid through 500
kcmil. "C"- shaped opening permits placing
two continuous parallel cables into conductor
groove. UL 467 Listed. Acceptable for direct
burial in earth or concrete. Prefilled with
PENETROX™ compound and strip sealed.

UL96 Listed for Lightning Protection.

MEETS ALL

IEEE

D-11

837 REQUIREMENTS

467

96

COMMERCIAL COPPER
STRANDED COPPER
CATALOG
CABLE RANGE
CABLE RANGE
NUMBER
RUN
TAP
RUN
TAP
#6 SOL. (0.162) #6 SOL. (0.162) 10 mm2 (4.12 mm) 10 mm2 (4.12 mm)
YGHC2C2
#2 STR. (0.292) #2 STR. (0.292) 35 mm2 (7.62 mm) 35 mm2 (7.62 mm)
1 STR. (0.328) #6 SOL. (0.162)
35 mm2 (7.62 mm) 10 mm2 (4.12 mm)
{98500}
{#6 SOL.}
YGHC26C2
2/0 STR. (0.419)
#2 STR. (0.292)
70 mm2 (10.9 mm) 35 mm2 (7.62 mm)
{98500}
{#2 STR.}
1 STR. (0.328)
1 STR. (0.328)
35 mm2 (7.62 mm) 35 mm2 (7.62 mm)
{98500}
{98500}
YGHC26C26
2/0 STR. (0.419) 2/0 STR. (0.419)
70 mm2 (10.9 mm) 70 mm2 (10.9 mm)
{98500}
{98500}
3/0 STR. (0.470) 6 SOL. (0.419)
95 mm2 (12.5 mm) 10 mm2 (4.12 mm)
{3/0 STR.}
{59500}
YGHC29C26
250 kcmil (0.575) 2/0 STR. (0.419)
120 mm2 (14.4 mm) 70 mm2 (10.9 mm)
{250 kcmil}
{98500}
3/0 STR. (0.470) 3/0 STR. (0.470) 95 mm2 (12.5 mm) 95 mm2 (12.5 mm)
YGHC29C29
250 kcmil (0.575) 250 kcmil (0.575) 120 mm2 (14.4 mm) 120 mm2 (14.4 mm)
300 kcmil (0.630) #6 SOL. (0.162)
150 mm2 (16 mm) 10 mm2 (4.12 mm)
{300 kcmil}
{59500}
YGHC34C26 ➅
500 kcmil (0.813) 2/0 STR. (0.419)
240 mm2 (20.35 mm) 70 mm2 (10.9 mm)
{500 kcmil}
{98500}
300 kcmil (0.630) 3/0 STR. (0.470) 150 mm2 (16 mm) 95 mm2 (12.5 mm)
YGHC34C29 ➅
500 kcmil (0.813) 250 kcmil (0.575) 240 mm2 (20.35 mm) 120 mm2 (14.4 mm)
300 kcmil (0.630) 300 kcmil (0.630) 150 mm2 (16 mm) 150 mm2 (16 mm)
YGHC34C34 ➅
500 kcmil (0.813) 500 kcmil (0.813) 240 mm2 (20.35 mm) 240 mm2 (20.35 mm)

A
1.16
[30]

B
0.75
[19]

1.41
[36]

INSTALLATION DATA
Y750/Y35/
➀
➁
PAT750/Y39
Y45
Y46
HYPRESS™ HYPRESS™ HYPRESS™

NO. OF
CRIMPS

C

U-C

U-C

U-C

1

0.75
[19]

0

U-O

U-O

U-O

1

1.54
[39]

0.75
[19]

0

U-O

U-O

U-O

1

1.97
[50]

0.75
[19]

997

U997

U997

U997

1

2.06
[52]

0.88
[22]

997

U997

U997

U997

1

2.42
[62]

0.88
[22]

1011

U1011

S1011

P1011

2

2.67
[66]
2.91
[74]

0.88
[22]
1.1
[28]

1011

U1011

S1011

P1011

2

1011

U1011

S1011

P1011

3

Dimensions in brackets { } represent lightning protection conductors.

NOTES:
➀ Where a "U" or "PU" die is recommended with
the Y45 HYPRESS™, PT6515 adapter must be
used.
➁ Where a "U" or "PU" die is recommended with
the Y46 HYPRESS™, a PUADP-1 adapter must
be used.
3. Listed under UL486A for copper wire connectors
4. Dimensions in brackets [ ] are in millimeters.

DIE
INDEX
NO.

5. In referencing connectors without PENETROX™
oxide inhibitor add suffix "NP" to the end of the
Catalog Number.
➅ These connectors can only be installed using
the Y750, Y45 or Y46 HYPRESS™ with the
recommended dies.
These connectors cannot be installed with the
Y35 and Y39 HYPRESS™.

BURNDY
Grounding
TYPE YGC
COPPER CRIMPIT™
UL 467 Listed for direct burial in earth or
concrete. Prefilled with PENETROX™ E2
oxide inhibitor.

D-12

CATALOG
NUMBER
YGC8C8
YGC6C8
YGC6C6

COPPER
CONDUCTOR
RUN
TAP
#8 SOL.
#8 STR.
#6 SOL.
#6 STR.
#6 SOL.
#6 STR.

#8 SOL.
#8 STR.
#8 SOL.
#8 STR.
#6 SOL.
#6 STR.

H

L

INDEX

OUR840

MD6/MD7

CRIMPS

.46

.52

162

W162

W162

2

.73

.62

BG

XBG

WBG

2

.76

.62

BG

XBG

WBG

2

BURNDY
Grounding
TYPE YSHG
HIGH STRENGTH
COPPER IRREVERSIBLE
COMPRESSION
Double H-Tap Connector
Type YSHG Double H-Tap grounding series is
comprised of five connectors designed to
accommodate wire range sizes #14 through
500 kcmil, including ground rod sizes: 3/4
,
1
, and rebar sizes: #6, #8 and #9. Prefilled
with PENETROX™ E2 and strip sealed.

Features and Benefits
• UL467 Listed.
◊ Suitable for direct burial in earth
or concrete.
• Material is high conductivity
copper extrusion.
◊ Minimizes resistance, eliminates
corrosion due to dissimilar metals.

YSHG4429
* YSHG3939
* YSHG3931
YSHG3434
YSHG3429

Fig.
No.
3
1
2

1
2

• Grooves are prefilled with PENETROX™ E2
oxide inhibitor and individually sealed.
◊ Inhibits moisture and contaminants
ensuring electrical integrity.

Fig. 2

Fig. 1

Catalog
Number

D-13

Main

Conductor Sizes
Tap 1
Tap 2

#9 & #8 Rebar, 1
 [25] Ground
Rod
1
 [25] Cu Clad Ground Rod
500 kcmil Copper
#6 Rebar, 1
 [25] Cu Clad
Ground Rod, 3/4
 Ground Rod
500 - 350 kcmil Copper
#6 Rebar, 3/4
 [19] Ground Rod
400 - 250 kcmil COPPER
#6 Rebar, 3/4
 [19] Ground Rod
400 - 4/0 kcmil Copper

* NOTE: Not for use on 1
 steel ground rod.
† Use PUADP-1 adapter.

Tap 3

Fig. 3
Tooling
(number of crimps)
PAT750/Y750
Y46

Index
Embossment

250 - 2

PYFR (2)

K-R

500 - 350

PYFR (2)

K-R

PYFR (2)

K-R

4/0 - 1/0

1-6

2 - 14

400 - 4/0
3/0 - 1/0

U1104 (4)
1-4

8 - 14

U1104 (4)

P1104 (2)
†U1104 (4)
P1104 (2)
†U1104 (4)

1104
1104

W
.06

T
.04

L
.06

3.22
[82]
2.97
[75]

1.70
[43]
1.50
[38]

2.44
[62]
2.94
[75]

2.97
[75]

1.50
[38]

2.34
[59]

2.43
[62]
2.23
[57]

1.15
[29]
1.31
[33]

2.44
[62]
2.44
[62]

BURNDY
Grounding
TYPE YGHR-C
HYTAIL™
High Strength
Irreversible
Compression Ground Rod Tap
Connectors
High torque strength ground rod connectors.
Accommodates a wide range of copper
conductors to ground rod. UL467 Listed.
Acceptable for direct burial in earth or conD-14 crete. Prefilled with PENETROX™ compound
and strip sealed.

MEETS ALL

IEEE

837 REQUIREMENTS

CATALOG
NUMBER
YGHR26C12
YGHR26C58
YGHR26C34
YGHR26C100
YGHR29C12
YGHR29C58
YGHR29C34
YGHR29C100
YGHR34C58
YGHR34C34
YGHR34C100

CATALOG
NUMBER
YGHR26C12
YGHR26C58
YGHR26C34
YGHR26C100*
YGHR29C12
YGHR29C58
YGHR29C34
YGHR29C100*
YGHR34C58
YGHR34C34*
YGHR34C100*

COMMERCIAL COPPER
CABLE RANGE

NOMINAL GROUND
ROD DIA.

#2 STR. (.292 DIA.)
thru
2/0 STR. (.419 DIA.)

#4/0 STR. (.528 DIA.)
thru
250 kcmil (.575 DIA.)
300 kcmil (.630 DIA.)
thru
500 kcmil (.813 DIA.)

NOTES:
• The catalog numbers shown are for unplated copper
connectors for use on copper clad or stainless steel ground
rod. To order electro-tin plated connectors for use on
galvanized steel ground rod add suffix "TN" to the catalog
number. Note: The ground rod hole diameter is larger for
galvanized steel ground rod in the tin plated connector.
① Ground rod must be pre-crimped with die U2CABT (Index
No. 348) when the PU998 dies are used in the Y750, Y35,
Y39, Y45, or Y46 tools. Pre-crimping is not required when
the P1011, S1011, S1012 or U1011 dies are used. UPRECRIMP™ dies may be used for additional mechanical resistance on ground rods.

H

B

1.94
 [49.3]
1.97
 [50.0]
2.19
 [55.6]
2.55
 [56.2]
1.94
 [49.3]
2.14
 [54.4]
2.19
 [55.6]
2.45
 [62.2]
2.14
 [54.4]
2.44
 [62.0]
2.70
 [68.6]

.88

[22.4]

INSTALLATION TOOLS, DIE SET CAT. NO. (NUMBER OF CRIMPS)
PAT750/Y750/Y35/Y39 ①
Y45 HYPRESS ①
Y46 HYPRESS ①

1/2
 [12.7]
5/8
 [15.9]
3/4
 [19.0]
1
 [25.4]
1/2
 [12.7]
5/8
 [15.9]
3/4
 [19.0]

U1011 (2)
➃
PU998 (1)

1
 [25.4]
5/8
 [15.9]
3/4
 [19.0]
1
 [25.4]
➁ Where a PU998 die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.

➂ Where a PU998 die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

➃ These die numbers do not appear on the connector.

*

These connectors can only be installed using the Y750, Y45
or the Y46 HYPRESS™ with the recommended dies. These
connectors CAN NOT be installed with the Y35 and Y39
HYPRESS™. When attaching connector to ground rod,
ground rod must be embossed with appropriate PRECRIMP™ die. For connections that must meet IEEE 837
requirements UPRECRIMP™ - type PRE crimp dies must
be used for maximum clamping retention.

S1012 (2)
➃
PU998 (1) ②
S1011 (2) S1012 (2)
PU998 (1)
S1012 (2)
➃
PU998 (1) ②
S1011 (2) S1012 (2)
➃ PU998 (1)
S1012 (2)
➃
PU998 (1) ②
S1011 (2)

P1011 (2)
➃
PU998 (1)
③

P1011 (2)

BURNDY
Grounding
TYPE YGHR-C
HYTAIL™
High Strength
Irreversible
Compression Ground Rod Tap
Connectors
Type YGHR-C irreversible compression
grounding connector is engineered specifically for the Telecommunications Industry for
(1, 2 or 3) #2 solid, tinned or bare conductor
taps. UL467 Listed. Acceptable for direct burial
in earth or concrete. BURNDY® has designed
this connector to meet the stringent requirements of OSHA, the National Electric Code
(NEC), UL, and the Telecommunications
Industry. Performance and long life are this
connector’s basic design guidelines.

Features and Benefits
• Tap side 1, 2 or 3 conductors.
◊ One connector style can be used for
many applications.
• Material is high conductivity wrought
copper extrusion, identical material to
the conductor.
◊ High-conductivity copper minimizes
resistance and voltage drop. Eliminates
the possibility of corrosion due to
dissimilar metals.
• System engineered tooling.
◊ Each tooling recommendation has
been designed to provide a reliable,
dependable connection.

YGHR58C2W-3

GROUND ROD
DIAMETER •
5/8


• Contact BURNDY® for other ground rod diameters.
* PU998 and U1011 die sets require PUADP-1 adapter for
use in the Y46 HYPRESS™.
Tap positions may be left void when fewer than (3) conductors are used.
+ To order electro-tin plated connector for use on galvanized
steel ground rod add suffix -“TN” to the catalog number.
NOTE: The ground rod hole diameter is larger for galvanized
steel ground rod in the tin plated connector.

TAP

RUN

TAP

CATALOG
NUMBER+

• The die index number is embossed on
connector after completion of crimp.
D-15
◊ Facilitates speedy inspection of installed
connectors to ensure consistently
reliable and dependable connections.
• Prefilled with PENETROX™ and individually
sealed in clear polyethylene sheet.
◊ Ensures the electrical integrity of the
finished connection by inhibiting moisture
and contaminates from entering the
contact area. Maintains long-term
high-conductivity.
• UL 467 Listed. Acceptable for direct burial.
◊ May be used in direct burial or concrete
embedded grounding applications.
Provides quality assurance to recognized
industry NEC standards from an
independent party.

TAP CONDUCTOR ▲
#2 Sol. Copper 1, 2, or 3
may be connected

INSTALLATION TOOLING
PAT750/Y35/Y750**
Y46*
DIE
NO. OF
DIE
NO.
CRIMPS
NO.
PU998†

(1)

U1011

(2)

† Ground rod must be precrimped with die U2CABT (Index
No. 348) when PU998 die set is used in the Y35, Y750 or
Y46
▲ HYPRESS™ tools. For even greater mechanical resistance
use UPRECRIMP™ 58 dies.
** The Y750 utilizes PU dies and the U1011 die. The Y35 only
uses PU998 die set.
NOTE: A 12" bend radius is recommended for the conductor.

PU998†
U1011
P998
P1011

AND

RUN

NO. OF
CRIMPS

DIE
INDEX

(1)
(2)
(1)
(2)

998 or
1011

BURNDY
Grounding
TYPE YGHA
HYLUG™
Heavy Duty Irreversible
Compression Terminals
Heavy duty HYLUG™ irreversible compression terminals designed not only to carry
short circuit load, but to also withstand high
mechanical stress. Each conductor element
has an inspection probe hole to insure proper
cable insertion. UL467 Listed. Acceptable for
direct burial in earth or concrete. UL486A
D-16 Listed. Prefilled with PENETROX™ compound and strip sealed.

CATALOG
NUMBER
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA27-2N
YGHA28-2N
YGHA29-2N
YGHA31-2N
YGHA34-2N

MEETS ALL

IEEE

837 REQUIREMENTS

COPPER CONDUCTOR SIZE

INSTALLATION TOOLS, DIE SET CAT. NO.,
AND (NUMBER OF CRIMPS)
HYPRESS™ Y35/Y39/Y45 ① /Y46 ② /Y750 /PAT750

B

C

L

T

2 str.
1/0 str.
2/0 str.
3/0 str.
4/0 str.
250 kcmil
350 kcmil
500 kcmil

U1CRT (1)
U27RT (1)
U28RT (1)
U29RT (1)
U30RT (2)
U31RT (2)
U34RT (2)
U36RT (3)

.75
.83
.83
1.18
1.18
1.18
1.18
1.48

.97
.91
.97
1.08
1.22
1.28
1.62
1.72

4.21
4.60
4.38
4.94
4.94
4.94
5.00
5.42

.26
.19
.26
.29
.30
.34
.43
.40

① Where a “U” or “PU” die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.
➁ Where a “U” or “PU” die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

TYPE YGHS
HYLINK™
Heavy Duty Irreversible
Compression Terminals
Heavy duty HYLINK™ ground splice
designed not only to carry short circuit load,
but to also withstand high mechanical stress.
Each conductor element has an inspection
probe hole and a center stop to ensure
proper cable insertion. UL467 Listed.
Acceptable for direct burial in earth or
concrete. UL486A Listed. Prefilled with
PENETROX™ compound and strip sealed.

CATALOG
NUMBER
YGHS2C
YGHS25
YGHS26
YGHS27
YGHS28
YGHS29
YGHS31
YGHS34

KNURLED
RINGS
INSPECTION PROBE HOLES
FOR CABLE STOP

MEETS ALL

IEEE

837 REQUIREMENTS

COPPER CONDUCTOR SIZE

INSTALLATION TOOLS, DIE SET CAT. NO.,
AND (NUMBER OF CRIMPS)
HYPRESS™ Y35/Y39/Y45 ① /Y46 ② /Y750 /PAT750

B

L

2 str.
1/0 str.
2/0 str.
3/0 str.
4/0 str.
250 kcmil
350 kcmil
500 kcmil

U1CRT (1)
U27RT (1)
U28RT (1)
U29RT (1)
U30RT (2)
U31RT (2)
U34RT (2)
U36RT (3)

.75
.83
.83
1.18
1.18
1.18
1.18
1.48

1.73
1.89
1.89
2.59
2.59
2.59
2.59
3.19

① Where a “U” or “PU” die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.
➁ Where a “U” or “PU” die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

BURNDY
Grounding
TYPE YGA
HYLUG™
Grounding Irreversible
Compression Terminals
Irreversible compression HYLUG™ Ground
terminal specifically designed for grounding
applications. Each connector has an inspection probe hole to insure proper cable insertion. UL467 Listed. Acceptable for direct
burial in earth or concrete. UL486A Listed.
Prefilled with PENETROX™ compound and
strip sealed.

D-17

Fig. 2

Fig. 1

Catalog
Number

Installation Tools, Die Set Cat. No., and
(number of crimps)
Mechanical
Hydraulic
Y35/Y39/Y45/PAT750 ①
Copper
Y2MR
MD7-34R
OUR840
/Y46 ② /Y750
Fig. Conductor Die # (# of Die # (# of Die # (# of
Die # (# of
No.
Size
crimps)
crimps)
crimps)
crimps)

YGA8C-TC10

2

8 sol./8 str.

Red (4)

YGA8C-TC14

2

8 sol./8 str.

Red (4)

YGA8C-TC516

2

8 sol./8 str.

Red (4)

YGA8C-2N

1

8 sol./8 str.

Red (4)

YGA6C-TC10

2

6 sol./6 str.

Blue (4)

YGA6C-TC14

2

6 sol./6 str.

Blue (4)

YGA6C-TC516

2

6 sol./6 str.

Blue (4)

YGA6C-2TC38E2G1

1

6 sol./6 str.

Blue (4)

YGA6C-2N

1

6 sol./6 str.

Blue (4)

YGA2C-2TC38

1

2 sol./2 str.

Brown (4)

YGA2C-2TC38E2G1

1

2 sol./2 str.

Brown (4)

YGA2C-2N

1

2 str.

Brown (4)

YGA25-2N

1

1/0 str.

—

YGA26-2N

1

2/0 str.

—

YGA28-2N

1

4/0 str.

—

YGA29-2N
YGA34-2N

1
1

250 kcmil
500 kcmil

—
—

① Where a “U” or “PU” die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.

W8CVT (2)
X8CRT (2)
W8CVT (2)
X8CRT (2)
W8CVT (2)
X8CRT (2)
W8CVT (2)
X8CRT (2)
W5CVT (2)
X5CRT (2)
W5CVT (2)
X5CRT (2)
W5CVT (2)
X5CRT (2)
W5CVT (2)
X5CRT (2)
W5CVT (2)
X5CRT (2)
W2CVT (2)
X2CRT (2)
W2CVT (2)
X2CRT (2)
W2CVT (2)
X2CRT (2)
W25VT (4)
X25RT (4)
W26VT (4)
X26RT (4)
W28VT (4)
X28RT (4)
W29VT (4)
W34VT (4)

Stud
Size

B

C

L

T

E

U8CRT (2)

#10

.81

.41

1.57

.08

—

U8CRT (2)

1/4

.81

.44

1.69

.08

—

U8CRT (2)

5/16

.81

.51

1.75

.06

—

U8CRT (2)

1/2

.81

.71

4.09

.05

—

U5CRT (2)

#10

1.12

.42

1.89

.09

—

U5CRT (2)

1/4

1.12

.45

2.02

.08

—

U5CRT (2)

5/16

1.12

.51

2.08

.07

—

U5CRT (2)

3/8

1.12

.58

3.42

.06

.75

U5CRT (2)

1/2

1.12

.83

4.40

.12

1.75

U2CRT (2)

3/8

1.25

.60

3.48

.12

1.00

U2CRT (2)

3/8

1.25

.60

3.66

.12

.75

U2CRT (2)

1/2

1.22

.81

4.71

.12

1.75

U25RT (2)

1/2

1.35

.81

4.91

.12

1.75

U26RT (2)

1/2

1.45

.81

4.89

.12

1.75

U28RT (2)

1/2

1.57 1.00 5.06

.14

1.75

U29RT (2)
U34RT (4)

1/2
1/2

1.57 1.09 5.16
2.20 1.52 5.94

.16
.23

1.75
1.75

➁ Where a “U” or “PU” die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

BURNDY
Grounding
TYPE YGS
HYLINK™
Grounding Irreversible
Compression Splices
Irreversible compression HYLINK™ ground
splices specifically designed for grounding
applications. Each conductor element has an
inspection probe hole and a center stop to
ensure proper cable insertion. UL467 Listed.
Acceptable for direct burial in earth or
concrete. UL486A Listed. Prefilled with
D-18
PENETROX™ compound and strip sealed.

CATALOG
NUMBER

COPPER
CONDUCTOR
SIZE

Y2MR
DIE # (# OF
CRIMPS)

YGS2C

2 str.

Brown (4)

YGS8C
YGS6C

#8 sol./str.
#6 sol./str.

—
—

YGS25

1/0 str.

—

YGS26

2/0 str.

—

YGS28

4/0 str.

—

YGS29
YGS34

250 kcmil
500 kcmil

—
—

① Where a “U” or “PU” die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.

➁ Where a “U” or “PU” die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

③ Use "X" with OUR840, "W" with MD6/MD7.

INSTALLATION TOOLS, DIE SET CAT. NO., AND
(NUMBER OF CRIMPS)
MECHANICAL
HYDRAULIC
MD7-34R
OUR840
Y35/Y39/Y45①
DIE # (# OF
DIE # (# OF
/Y46② /Y750/PAT750
CRIMPS)
CRIMPS)
DIE # (# OF CRIMPS)
W2CVT (2)
X2CRT (2)
X8CRT, W8CRT, W8CVT ➂
X5CRT, W5CRT, W5CVT ➂
W25VT (4)
X25RT (4)
W26VT (4)
X26RT (4)
W28VT (4)
X28RT (4)
W29VT (4)
W34VT (4)
—

B

L

U2CRT (2)

1.22

2.67

U8CRT (2)
U6CRT (2)

.78
1.09

1.75
2.38

U25RT (2)

1.35

2.97

U26RT (2)

1.45

3.13

U28RT (2)

1.57

3.37

U29RT (2)
U34RT (4)

1.57
2.20

3.37
4.63

BURNDY
Grounding
TYPE YGF
GROUNDING PLATE
The irreversible compression ground plate is
designed to withstand the rigors of concrete
construction. The ground plates are made of
high strength, high-conductivity cast copper
alloy body with a pure wrought copper
compression element. In addition to the
tapped NEMA size holes and spacing on the
face, the plate comes with a tapped hole on
the underside for ease of positioning prior to
pouring the concrete. UL467 Listed.
Acceptable for direct burial in earth or
concrete. Prefilled with PENETROX™
compound and strip sealed.

Fig. 1
MEETS ALL

IEEE

D-19

837 REQUIREMENTS

Fig. 2

Catalog
Number

Fig. No.

C

D

H

L

T

Y

YGF29-2N
YGF29-4N
YGF34-2N
YGF34-4N

1
2
1
2

2.00
3.25
2.00
3.75

3.25
3.25
3.25
3.75

3.62
3.62
4.62
4.62

5.78
5.78
5.40
5.90

1.31
1.31
1.31
1.31

2.00
2.00
2.19
2.19

NOTES:
① This tapped hole may be used to position the grounding

① 3/8-16 thread with 1.00 EFF. Thread is standard. If other

plate on a threaded rod prior to placement of the concrete.

Catalog
Number
YGF29-2N
YGF29-4N
YGF34-2N*
YGF34-4N*

thread is required, add appropriate Code No. to Catalog No.
for desired thread.
-50 (1/2 -13, .94 EFF. Thread), -62 (5/8 -11, .94 EFF.
Thread) and -75 (3/4 -10, .81 EFF. Thread)
Example: YGF34-4N-50 is YGF34-4N with 1/2 -13 Thread

Copper
Conductor Range

Size

2 - 250 kcmil
2 - 250 kcmil
250 - 500 kcmil
250 - 500 kcmil

1/2 - 13
1/2 - 13
1/2 - 13
1/2 - 13

Tapped Holes
Hole Centers
1-3/4
1-3/4
1-3/4
1-3/4

② Plastic plugs are provided to keep dirt out of the threaded
holes until the attachment of grounding terminals.

Installation Tools,
Die Set Cat. No., and
(number of crimps)
HYPRESS™
PAT750/Y750/Y35/Y39
Y45 ①
U997 (1)
U997 (1)
U1011 (3)
U1011 (3)

U997 (1)
U997 (1)
S1011 (2)
S1011 (2)

Y46 ②
U997 (1)
U997 (1)
P1011 (2)
P1011 (2)

ORDERING INFORMATION
① Where a “U” or “PU” die is recommended

➁ Where a “U” or “PU” die is recommended

with the Y45 HYPRESS™, a PT6515
adapter must be used.

with the Y46 HYPRESS™, a PUADP-1
adapter must be used.

* These connectors can only be installed
using the Y750, Y45 or Y46 HYPRESS™
with recommended dies. These connectors CAN NOT be installed with the Y35 or
Y39 HYPRESS™.

BURNDY
Grounding
TYPE YGIB

MEETS ALL

GROUNDLINK™ CONNECTOR

837 REQUIREMENTS

IEEE

An irreversible compression ground connection which allows attachment to a structural
steel standard (angled) or wide flange
(parallel) beam. Installed with a required
5-piece die set, Catalog PIBEAMKIT or
UIBEAMKIT.
Die
index
1105.
GROUNDLINK™ connectors are made of
high-conductivity wrought copper and come
pre-filled with PENETROX™ E compound
and strip sealed. Order terminal mounting
D-20 hardware separately.

➃

1.84 IN. Minimum flange depth.
3.06 IN. Minimum flange width.

Connector shipped with thread protection studs only. Order
TMHG kits separately.

Fig. 1

➃

Y46 SERIES
USE PIBEAMKIT

Y750 SERIES
USE UIBEAMKIT

Fig. 2
“T” REF MAXIMUM
TERMINAL PAD
THICKNESS

2 HOLE NEMA
SPACING

STANDARD BEAMS
(FLANGE ANGLED) USE YGIBS

TERMINAL
MOUNTING HARDWARE
CATALOG NUMBER
“T”
TMHG-42

.42

TMHG-92

.92

NOTE: Use TMHG-D92 to double stack lugs.
WIDE FLANGE BEAMS
(FLANGE PARALLEL) USE YGIBW

NOTES:
1. Terminal conector to be ordered separately. When I-beam
connector is used with type "YGHA" terminal, the connection meets IEEE 837-1989 requirements. YGA-2N, YA-2N
and other BURNDY® 2-hole NEMA copper terminals are
suitable.
2. Order "TMHG" Terminal Mounting Hardware Kit separately. Kit consists of 2 studs, 2 flat washers, 2 lockwashers
and 2 hex nuts.
3. Using the 1/4 hex key wrench, screw the stud into the
connector until stud bottoms out in connector. Install a
"YGHA" terminal, flat washer, lockwasher and hex nut
onto stud. Tighten and torque to 480 pound-inches.

➃

Dimensions shown reflect the minimum dimensions
required on a beam to properly install the I-beam
connector.

5. To correctly determine the appropriate YGIB connector to
use based on flange thickness, order either
YGIBGAUGE1 or YGIBKIT1 (KIT1 contains wiremike).

BURNDY
Grounding
TYPE YGIB
(Continued)
GROUNDLINK™ CONNECTOR
COPPER
CONDUCTOR
RANGE

CATALOG NUMBER

FIG.
NO.

“L”

YGIBS28-338-2N

1

3.00

YGIBW28-338-2N

2

3.00

YGIBS34-338-2N
YGIBW34-338-2N

1
2

6.00

YGIBS28-400-2N

1

3.00

YGIBW28-400-2N

2

3.00

YGIBS34-400-2N
YGIBW34-400-2N

1
2

6.00

YGIBS28-462-2N

1

3.00

YGIBW28-462-2N

2

3.00

YGIBS34-462-2N
YGIBW34-462-2N

1
2

6.00

YGIBS28-550-2N

1

3.00

YGIBW28-550-2N

2

3.00

YGIBS34-550-2N
YGIBW34-550-2N

1
2

6.00

YGIBS28-613-2N

1

3.00

YGIBW28-613-2N

2

3.00

YGIBS34-613-2N
YGIBW34-613-2N

1
2

6.00

YGIBS28-675-2N

1

3.00

YGIBW28-675-2N

2

3.00

YGIBS34-675-2N
YGIBW34-675-2N

1
2

6.00

“J”

2 - 4/0 AWG

250 - 500 kcmil

.250

to
.338


2 - 4/0 AWG

250 - 500 kcmil

2 - 4/0 AWG
250 - 500 kcmil

2 - 4/0 AWG

250 - 500 kcmil

2 - 4/0 AWG

250 - 500 kcmil

.338

to
.400


.400

to
.462

1/2 - 13

2 - 4/0 AWG

250 - 500 kcmil

iBEAM
FLANGE
THICKNESS

4.62

to
.550


.550

to
.613


.613

to
.675


SUGGESTED TERMINALS
COPPER CONDUCTOR
TERMINAL
#2 STR. AWG
1/0 STR. AWG
2/0 STR. AWG
4/0 STR. AWG
250 kcmil
500 kcmil
#2 STR. AWG
1/0 STR. AWG
2/0 STR. AWG
4/0 STR. AWG
250 kcmil
500 kcmil
#2 STR. AWG
1/0 STR. AWG
2/0 STR. AWG
4/0 STR. AWG
250 kcmil
500 kcmil
#2 STR. AWG
1/0 STR. AWG
2/0 STR. AWG
4/0 STR. AWG
250 kcmil
500 kcmil
#2 STR AWG
1/0 STR. AWG
2/0 STR. AWG
4/0 STR. AWG
250 kcmil
500 kcmil
#2 STR. AWG
1/0 STR. AWG
2/0 STR. AWG
4/0 STR. AWG
250 kcmil
500 kcmil

YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
YGHA29-2N
YGHA34-2N
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
YGHA29-2N
YGHA34-2N
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
YGHA29-2N
YGHA34-2N
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
YGHA29-2N
YGHA34-2N
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
YGHA29-2N
YGHA34-2N
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
YGHA29-2N
YGHA34-2N

“T” REF.
.26
.19
.26
.30
.34
.40
.26
.19
.26
.30
.34
.40
.26
.19
.26
.30
.34
.40
.26
.19
.26
.30
.34
.40
.26
.19
.26
.30
.34
.40
.26
.19
.26
.30
.34
.40

D-21

BURNDY
Grounding
TYPE GSTUD-HY
VERSITAIL™
Structural Steel Grounding
Connector
INSTALLATION
1. Weld the VERSITAIL™ to the steel
member.
2. Select the proper connector for your
specific application.
D-22

a. FOR COMPRESSION CONNECTORS
Select the proper BURNDY® “YGHP,”
connector. Clean the conductor, join the
VERSITAIL™ and the grounding conductor together with the recommended
tool and die set, then crimp the connector over the knurled area of the VERSITAIL™.
b. FOR MECHANICAL CONNECTORS
Select the properly sized BURNDY®
connector. Clean the conductor, then
apply PENETROX™ E oxide inhibiting
compound on the contact area for
increased effectiveness and service life.
Put the connector over the knurled area
of the VERSITAIL™ and apply the
recommended torque value for correct
installation.

FEATURES

SPECIFICATIONS

• The VERSITAIL™ may be welded to steel
surfaces quickly and easily with normal
construction equipment.
• The VERSITAIL™ eliminates costly disk
grinding and the need to expose virgin
metal. The welding process burns through
the oxidation and “scale” to establish
excellent electrical grounding continuity.
• The VERSITAIL™ may be installed by the
welder in the field or at the steel fabricator
based on customer preference.
• The VERSITAIL™ pure copper coating over
low carbon, hot rolled steel is compatible
with
standard
welding
processes.
No toxic gasses are generated.
• The VERSITAIL™ knurled surface is
copper plated and specifically designed to
ensure excellent mechanical gripping and
electrical integrity for BURNDY® compression and mechanical connectors in all
grounding applications.
• The VERSITAIL™ may be installed during
adverse weather conditions thus eliminating
costly construction delays.

• Low Carbon, hot rolled steel.
• Pure copper plated finish.

(FLATTENING
RESULTANT)
T
45°

1.25
[32]
TYPICAL
LETTERING
L

A (STOCK
DIA.)

KNURLED
END

2.19
[56]

BENEFITS
Low installation cost.
• No drilling . . . No cleaning . . .
• No special preparation

CATALOG
NUMBER
GSTUD14HY
GSTUD38HY
GSTUD916HY
GSTUD34HY

B (DIA. OVER KNURL)

NOM.
ROD
SIZE

A
IN. [MM]

DIMENSIONS
B
L
IN. [MM]
IN. [MM]

T
IN. [MM]

ELECTRICAL
EQUIVALENT
COPPER
CONDUCTOR SIZE
(AWG.)*

1/4

3/8

5/8

3/4


.25 [6.3]
.38 [9.7]
.56 [14.2]
.75 [19.0]

.26 [6.6]
.39 [9.9]
.57 [14.5]
.76 [19.3]

.19 [4.8]
.25 [6.4]
.38 [9.7]
.51 [13.0]

#6
#3
1/0
4/0

* This is the equivalent rating for continuous service. Larger
conductors may be connected using both compression and
bolted connectors in potential ground fault applications.

4.81
5.81
5.68
5.81

[122.2]
[147.6]
[144.3]
[147.6]

BURNDY
Grounding
TYPES YGT & YTTAG
STATIC GROUNDING
RECEPTACLE

Type YGT Static
Grounding Receptacle
with Cover

Type YTTAG Combination
Static Grounding Receptacle
and Aircraft Tie Down Bar

Type YGT static grounding receptacles are
designed for static grounding of equipment.
The receptacle is connected to the ground
grid with HYGROUND™ compression
connectors and finished flush with surface to
provide a permanent corrosion proof grounding point.
D-23

Fig. 1
Catalog
Number

Figure
Number

YGT275

1

YTTAG388

2

* HYGROUND Connector
Select suitable YGHR or
YGLR for 3/4
 ground rod and
sized to ground conductor.

* When using U or PU dies with Y46 HYPRESS™, a PUADP-1
adapter is required.
NOTES:
1. Ground rod must be pre-crimped with U2CABT die set when
PU998 die is used or for even higher mechanical resistance
use special UPRECRIMP™ dies on ground rods.
2. Pre-crimping of ground is not necessary when P1011 die is
used. Install YGHR or YGLR on hub Y. Hub Z is inserted into
1/2" rigid conduit. The conduit is driven into earth to provide
support and provide correct level of receptacle prior to
cement pour.

Fig. 2

H

D

Dimensions
Y Dia.

Z Dia.

“TD”

5.5

2.75

.75

.56

—

6.5

4.75

.75

.56

4.3

BURNDY
Grounding
TYPE YG-B
BUS BAR CONNECTOR
BURNDY’s YG14B2TC2C6C Compression
Bus Bar Connector is ideally suited for cellular tower applicatons and is easier to use than
exothermic connections. This high conductivity wrought copper connector allows
attachment of the ground conductor to the
ground bus with just one crimp using the
BURNDY® Y750 HYPRESS™ Hydraulic
Compression tool and the U1105 die set. This
exclusive patent pending design allows the
D-24 user to attach #2 AWG sol./str. and/or #6
sol./str. copper conductor to 1/4" thick copper
bus bar. This connection is suitable using (1)
or (2) conductors for power, grounding and
bonding applictions. UL Listed to both UL486
and UL467 (suitable for direct burial) ensures
that this connector will meet the rigors of
either application. Prefilled with PENETROX™ E compound and strip sealed.

Fig. 1

Fig. 3

FIG NO.

GROUND BAR
THICKNESS

YG14B2TC2C6C

1

1/4"

YG14B2TC2C2C*

2

1/4"

YG14BTC26

3

1/4"

YG14BTC28

3

1/4”

CATALOG NUMBER

NOTE: Suitable for use with either (1) or (2) conductors
(excluding YG14BTC26 and YG14BTC28).
* For continuous uncut conductor applications.

Fig. 2

BUS BAR
TAP CONDUCTORS
#2 SOL/and/or STR COPPER
#6 SOL/and/or STR COPPER
#2
#2
#1 FLEX CABLE
through
2/0 FLEX CABLE
4/0 AWG STR to 1/0
AWG STR COPPER

TOOLING

INSTALLATION
DIE NO.

NO. OF CRIMPS

PAT750, Y750

U1105

1

PAT750, Y750

U1105

1

PAT750, Y750

U1105

1

PAT750, Y750

U1105

1

BURNDY
Grounding
MECHANICAL
GROUNDING
CONNECTORS
More than 60 years of technological innovation has made BURNDY® mechanical
grounding connectors one of the most widely
used, highly respected lines in the industry.
There is virtually no grounding application

problem that this diversified line cannot help
solve.
All BURNDY® mechanical grounding connectors have been designed for easy installation
and for outstanding durability. Only the finest

high copper alloys are used in their manufacture, ensuring top performance under the
most extreme environmental conditions.
UL467 Listed for direct burial applications in
earth or concrete.

TYPES KC, K2C
D-25

SERVIT POST™
For Copper Cable to Flat
SERVIT POST™ used to ground one or two
cables to steel structures, fence posts, transformers. Also used to tap one or two cables
from bus bar. One-wrench installation.

KC

Catalog Number
Type KC † Type K2C ‡
KC15
KC15B1
KC17
KC17B1
KC20
KC20B1
KC22
KC22B1
KC23
KC23B1
KC25
KC25B1
KC26
KC26B1
KC28
KC28B1
KC31
KC31B1
KC34
KC34B1

K2C15
K2C15B1
K2C17
K2C17B1
K2C20
K2C20B1
K2C22
K2C22B1
K2C23
K2C23B1
K2C25
K2C25B1
K2C26
K2C26B1
K2C28
K2C28B1
K2C31
K2C31B1
K2C34
K2C34B1

Conductor
Stranded
Solid

Stud
Diameter

12 - 9

12 - 8

1/4 - 20

10 - 7

10 - 6

1/4 - 20

10 - 5

10 - 4

5/16 - 18

10 - 3

10 - 2

3/8 - 16

8-2

10 - 1

3/8 - 16

2 - 1/0

2 - 2/0

1/2 - 13

2 - 2/0

2 - 3/0

1/2 - 13

1 - 4/0

1 - 4/0

5/8 - 11

1 - 350

—

5/8 - 11

3/0 - 500

—

3/4 - 10

† For 1 conductor.
‡ For 1 or 2 conductors.
Add “NSP” suffix to have connector supplied w/split lockwasher
and nut.

B
3/8
7/8
3/8
7/8
13/32
27/32
15/32
31/32
15/32
31/32
9/16
1-1/16
17/32
1-1/16
3/4
1-1/4
3/4
1-1/4
1
1-1/2

K2C

CFx

CFy

1/2

3/8

5/8

7/16

11/16

1/2

3/4

5/8

13/16

5/8

15/16

3/4

1

7/8

1-1/2

1-3/16

1-11/16

1-3/8

2

1-5/8

D
1/2
1
1/2
1
5/8
1
5/8
1-1/8
5/8
1-1/8
3/4
1-1/4
3/4
1-1/4
1
1-1/2
1
1-1/2
1-1/4
1-3/4

H

HH

5/8

7/8

7/8

1

7/8

1-1/8

1

1-1/4

1

1-3/8

1-1/8

1-5/8

1-3/8

1-7/8

1-3/4

2-1/4

2-1/4

2-7/8

2-3/8

3-1/4

BURNDY
Grounding
TYPES KC22J12T13,
EQC632C
TRANSFORMER GROUND
CONNECTORS
.6

For Copper
Fits all standard EEI NEMA distribution
transformers as a tank grounding terminal.

Stud Size = 1⁄2” - 13

CATALOG NUMBER
KC22J12T13
KC26
KC34J12T13
EQC632C

D-26

Type EQC632C

Type KC22J12T13

RANGES
8 Sol. - 2 Sol.
2 Sol. - 2/0 Str.
3/0 - 500 Str.
8 Sol. - 2 Str.

Both, one-wrench installation.

TYPE KS-DB
SERVIT™
For Copper
UL467 Listed for direct burial applications in
earth or concrete. Compact, high-strength,
high copper alloy SERVIT™ split-bolt has
free-running threads and easy to grip wrench
flats. Highly resistant to cracking and
corrosion.

Catalog
Number

Cross Flats

L

W

KS15-DB
KS17-DB
KS20-DB
KS22-DB
KS23-DB
KS25-DB

.50
.63
.69
.75
.82
.94

.85
1.14
1.20
1.50
1.54
1.77

.38
.45
.51
.60
.62
.73

KS26-DB

1.05

1.94

.82

KS27-DB

1.36

1.86

1.17

KS29-DB

1.36

2.07

1.17

KS31-DB

1.70

2.51

1.41

KS34-DB

1.82

2.79

1.48

Copper Conductor Range
(Sol. - Str.)

Rebar w/ (1)
No. 8 Sol. Cu

Recommended
Torque In. Lb.

12 AWG - 8 AWG
8 AWG - 6 AWG
8 AWG - 4 AWG
6 AWG - 3 AWG
6 AWG - 2 AWG
4 AWG - 1/0
2 AWG - 2/0
6 AWG - 8 AWG Str./Sol.
1 AWG - 3/0
1 AWG - 250 kcmil
6 AWG - 8 AWG Str./Sol.
1/0 AWG - 350 kcmil
6 AWG - 8 AWG Str./Sol.
2/0 AWG - 500 kcmil
6 AWG - 8 AWG Str./Sol.

N/A
N/A
N/A
N/A
N/A
N/A
#3
(3/8
)
N/A
#4
(1/2
)
#5
(5/8
)
#6
(3/4
)

80
165
165
275
275
385
385
500
650
650
825

BURNDY
Grounding
TYPE GKA
For Copper
UL467 Listed for direct burial applications in
earth or concrete. One-piece forged body
construction insures mechanical integrity in
an underground environment. Supplied with a
stainless steel headless screw.

CATALOG NUMBER

CABLE RANGE

B

C

H

J

K

L

GKA8C 1
GKA4C 2

#10 SOL. - #8 STR.
#14 SOL. - #4 STR.

.31
.46

.38
.54

.58
.71

#10 - 32
5/16 - 24

.21
.28

.81
1.13

1. To be assembled with TMH322 stainless steel hardware kit.
Ordered separately.

TYPE KPB
For Copper
UL467 Listed for direct burial in earth or concrete. UL 486 listed. This exclusive BURNDY®
design accommodates #10 - #4 copper
where continuous conductor runs are
preferable.

CATALOG
NUMBER

RANGE

STUD HOLE

KPB4CG1

#10 - #4 CU

#10 1

1. To be assembled with TMH322 stainless steel hardware kit.
Ordered separately.

TYPE CL50-1

Stainless Steel Screw

COPPER LAY-IN QIKLUG™
For Copper
The Lay-In QIKLUG™ is manufactured from
high strength pure electrolytic copper to
ensure maximum strength and conductivity.
UL467 Listed for direct burial in earth or concrete. The open-faced design allows for fast
lay-in of the conductor without the need for
cutting or breaking.

CATALOG
NUMBER
CL50-1

WIRE RANGE
COPPER

STUD HOLE

#14 - #4 CU

#10

2. To be assembled with TMH 323 stainless steel hardware kit.
Ordered separately.

D-27

BURNDY
Grounding
TYPE GAR
FENCE POST GROUNDING
CONNECTOR
For Parallel or 90°
Copper Cable
Connection
To Rod or Pipe with
the Same Connector
High copper alloy ground connector for joinD-28 ing a range of cable, parallel or at right angles
to rod or tube. Especially good for fence
posts. High copper alloy cast body with
DURIUM™ U-bolts, nuts and lockwashers,
permit entire connection to be buried in
ground or concrete without danger of
corrosion.
• One-wrench installation.
• UL467 Listed.
• Acceptable for direct burial.

Catalog
Number
GAR114C
GAR1126
GAR1129
GAR644C
GAR6426
GAR6429
GAR6434
GAR144C
GAR1426
GAR1429
GAR1434
GAR154C
GAR1526
GAR1529
GAR1534
GAR164C
GAR1626
GAR1629
GAR1634
GAR174C
GAR1726
GAR1729
GAR1734
GAR184C
GAR1826
GAR1829
GAR1834
GAR194C
GAR1926
GAR1929
GAR1934

Tube I.P.S.
1/4

3/8

1/2 - 3/4

1

1-1/4

1-1/2

2

2-1/2

Conductor
Rod Size or O.D. Range
1/2

5/8 - 3/4

7/8 - 1

1-1/8 - 1-1/4

1-3/8 - 1-1/2

1-5/8 - 1-7/8

2 - 2-3/8

2-1/2 - 7/8

Cable
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500

H

J

2-1/2

W
1-7/8

3/8
2-7/8
3-1/2
2-3/4
3
3-3/4
2-7/8

2-1/8
1/2

2-1/2

3/8

2-3/8

1/2

2-3/4

3/8

2-5/8

3-3/8
4-1/2

1/2

3-1/2

3/8

3

4-1/4

1/2

3-3/8

4

3/8

3-1/4

4-5/8

1/2

2-5/8

4-1/4

3/8

3-3/4

4-1/2
5-1/4

1/2

4-1/8

5

3/8

4-1/4

5-5/8

1/2

4-5/8

BURNDY
Grounding
TYPE GAR
(Continued)
FENCE POST GROUNDING
CONNECTOR
Catalog
Number
GAR204C
GAR2026
GAR2029
GAR2034
GAR214C
GAR2126
GAR2129
GAR2134
GAR224C
GAR2226
GAR2229
GAR2234
GAR244C
GAR2426
GAR2429
GAR2434
GAR8629

Tube I.P.S.

Conductor
Rod Size or O.D. Range

3

3-1/2

4

5
6

Contact BURNDY® for additional pipe and wire size
combinations not shown.

3 - 3-1/2

3-1/2 - 4

4 - 4-1/2

—
—

Cable

H

J

W

8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
2/0 Sol. - 250

5-5/8

3/8

4-3/4

6-3/8

1/2

5-1/4

6-1/4

3/8

5-3/8

6-3/4

1/2

5-3/4

6-3/8

3/8

5-7/8

6-7/8

1/2

6-1/4

3/8

6-7/8

1/2

7-1/4

1/2

8-3/8

D-29

7-3/4
8-5/8
8-13/16

BURNDY
Grounding
TYPES GAR-BU AND
GAR3902 SERIES
GROUND CONNECTORS
Type GAR-BU is a high-conductivity copper
ground connector for connecting a small to
medium range copper ground conductor to
water pipe as well as structural and reinforcing rod shapes. Universal acceptance of
several sizes of cylindrical shapes makes this
suitable for industrial construction and maintenance work as well as cathodic protection.
D-30 Cable clamp swivels to permit parallel
grounding of one pipe or 90° degree cable
run for grounding several parallel pipes.
Single wrench installation. UL467 Listed and
CSA certified.

*

CATALOG
NUMBER *
GAR3902-BU
GAR3903-BU
GAR3904-BU
GAR3905-BU
GAR3906-BU
GAR3907-BU
GAR3908-BU
GAR3909-BU
GAR3902
GAR3903
GAR3904
GAR3905
GAR3906
GAR3907
GAR3908
GAR3909

CABLE RANGE

#4 - 4/0 AWG

#4 - 4/0 AWG

Features and benefits
• Cable clamp swivels at 90°.
◊ Permits parallel grounding of one pipe
or a 90° cable run for grounding several
parallel pipes.
• One-wrench installation.
◊ Simplified installation.
• DURIUM™ silicon bronze hardware (-BU
Series)*.
◊ Long lasting corrosion resistance and
acceptable for direct burial in earth
or concrete.
• UL467 Listed.
◊ Provides quality assurance to recognized
industry NEC standards from an
independent party.

IPS SIZE

O.D. RANGE

H

1/2
 - 1

1-1/4
 - 2

2-1/2
 - 3-1/2

4
 - 5

6

8

10

12

1/2
 - 1

1-1/4
 - 2

2-1/2
 - 3-1/2

4
 - 5

6

8

10

12


.840 - 1.32
1.66 - 2.38
2.88 - 4.00
4.50 - 5.56
6.62
8.62
10.75
12.75
.840 - 1.32
1.66 - 2.38
2.88 - 4.00
4.50 - 5.56
6.62
8.62
10.75
12.75

3.50
4.00
6.50
7.50
8.50
10.00
12.00
14.00
3.50
4.00
6.50
7.50
8.50
10.00
12.00
14.00

J

3/8
 - 16

3/8
 - 16

RECOMMENDED
TIGHTENING TORQUE

W
3.25
4.25
6.00
7.50
8.62
10.62
12.75
14.75
3.25
4.25
6.00
7.50
8.62
10.62
12.75
14.75

240 in. - lbs.

240 in. - lbs.

* Type GAR-BU is supplied with DURIUM™ silicon bronze
hardware and is listed for direct burial.

TYPE GAR-RB
For Reinforcement Bar
CATALOG
NUMBER
GAR644C-RB

REBAR

IPS SIZE

O.D. RANGE

ROD

#3 - 6 (.375 - .750)

3/8

.625 - .75

5/8 - 3/4

UL467 listed for direct burial in earth or concrete.

COPPER CONDUCTOR
MIN.
MAX.
8 Sol.

4 Str.

BURNDY
Grounding
TYPE GAR-TC
WATER PIPE GROUND
CONNECTOR
Type GAR-TC is a high-conductivity copper
ground connector that features a pre-drilled
pad, allowing a 2-hole compression terminal
to be directly connected to water pipe as well
as structural and reinforcing rod shapes.
Universal acceptance of several sizes of
cylindrical shapes makes this suitable for
industrial construction and maintenance work
as well as telecommunications grounding.
Terminal may be mounted parallel, 45° or 90°
degrees to the pipe. Acceptable for direct
burial.

Fig. 1

PATENTED

Features and Benefits
• DURIUM™ silicon bronze hardware.
◊ Provide long lasting corrosion resistance D-31
acceptable for direct burial in earth
or concrete.
• One-wrench installation.
◊ Simplified installation.
• UL467 Listed.
◊ Provides quality assurance to recognized
industry NEC standards from an
independent party. Type GAR-TC is
acceptable for direct burial

• Large, smooth connector contact area
between pipe and ground clamp
◊ Provides large surface contact area
to maximize contact area between
connector and pipe.
• The GAR-TC mounting pad permits
parallel, 45° or 90° angle connections
to the pipe.
◊ Provides maximum flexibility for
field installation.
• Pre-drilled pad for (2) 3/8
 bolts on
1
 centers.
◊ Allows direct mounting of (2) hole
compression terminals up to 750 kcmil
to pipe.

MOUNTING PAD
FOR (2) 3/8"
BOLTS - 1" L
CAST HIGH COPPER ALLOY SADDLE

PIPE DIA.

COMPRESSION LUG WITH PAD
FOR (2) 3/8" DIA. BOLTS
ON 1" CENTERS. 750 KCMIL MAX.

J
MOUNTING PAD
DURIUM 3/8"
SILICON BRONZE
HARDWARE

Fig. 2
CATALOG
NUMBER

FIG.
NO.

GAR3902TC
GAR3903TC
GAR3904TC
GAR3905TC
GAR3906TC
GAR3907TC
GAR3908TC
GAR3909TC

1
1
1
1
1
2
2
2

ACCOMMODATES
I.P.S.
O.D. SIZE
1/2
 - 1

1-1/4
 - 2

2-1/2
 - 3-1/2

4
 - 5

6

8

10

12


① Add suffix “-TNET” for electro-tin plated connector and
electro-tin plated DURIUM™ silicon bronze hardware. Tin
plated catalog number includes mounting hardware for
second bolt hole.
② TMH-289 includes (1) 38 x 125 HEB, (1) 38 CHEN, (1) 38
SW and (2) 38 FW. Order separately.

.840 - 1.32
1.66 - 2.38
2.88 - 4.00
4.50 - 5.56
6.62
8.62
10.75
12.75

H
3.50
4.00
6.50
7.50
8.50
10.00
12.00
14.00

J

3/8
 - 16

3/8
 - 16

NOTE: Clean pipe surface beneath saddle until virgin metal is
exposed, install GAR-TC ground connector and for
maximum
conductivity, apply PENETROX®-E oxide inhibiting
compound around perimeter of the saddle.

W
3.75
4.75
6.50
8.00
9.12
11.25
13.25
15.25

RECOMMENDED
TIGHTENING TORQUE

240 in.-lbs.

240 in.-lbs.

BURNDY
Grounding
TYPE GD
CABLE TO ROD/TUBE
GROUND CONNECTOR
For Two Copper Cables to Rod
or Tube
High copper alloy ground connector for joining a range of two parallel cables to rod or
pipe. Especially good for grounding fence
posts. High copper alloy cast body with
DURIUM™ U-bolts, nuts, and lockwashers
D-32 make the GD suitable for burial in ground or
concrete. One-wrench installation. UL467
Listed. Acceptable for direct burial in earth
or concrete.

Catalog
Number
GD1526
GD1529
GD1626
GD1629
GD174C
GD1726
GD1729
GD1734
GD184C
GD1826
GD1829
GD1834
GD194C
GD1926
GD1929
GD1934
GD204C
GD2026
GD2029
GD2034
GD214C
GD2126
GD2129
GD2134
GD224C
GD2226
GD2229
GD2234

Tube I.P.S.

Conductor
Rod Size or O.D. Range

1

1-1/8 - 1-1/4

1-1/4

1-3/8 - 1-1/2

1-1/2

1-5/8 - 1-7/8

2

2-1/2

3

3-1/2

4

2 - 2-3/8

2-1/2 - 2-7/8

3 - 3-1/2

3-1/2 - 4

4 - 4-1/2

Complies with NFPA 78-86 HEAVY DUTY stacks.
(Order: LD for lead plating for HEAVY DUTY stack
applications.)

Cable
4 Sol. - 2/0 Str.
2/0 Sol. - 250
4 Sol. - 2/0 Str.
2/0 Sol. - 250
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500

H

J

3-3/8
3-1/2

W
2-5/8
3

3/8
3-1/4

4
4-5/8

1/2

3-5/8

4-3/8

3/8

3-3/4

5-3/8

1/2

4-1/8

3/8

4-1/4

1/2

4-5/8

5-5/8

3/8

4-7/8

6-3/8

1/2

5-1/4

6-1/4

3/8

5-3/8

6-7/8

1/2

5-3/4

6-3/8

3/8

5-7/8

6-7/8

1/2

6-1/4

5

BURNDY
Grounding
TYPE GP
GROUND CONNECTOR
For Two Copper Cables
to Rod or Pipe
High copper alloy ground connector for joining a range of parallel cables perpendicular to
rod, pipe or column. Also used with one
groove for run, the other for tap to equipment.
High copper alloy cast body and DURIUM™
U-bolts, nuts, and lockwashers make the GP
suitable for direct burial in the ground or
concrete. One-wrench installation. UL467
Listed. Acceptable for direct burial in earth
or concrete.

Catalog
Number
GP114C
GP1126
GP1129
GP644C
GP6426
GP6429
GP6434
GP144C
GP1426
GP1429
GP1434
GP164C
GP1629
GP1726
GP184C
GP1826
GP2026
GP2226

Tube I.P.S.
1/4

3/8

Conductor
Rod Size or O.D. Range
1/2

5/8 - 3/4

1/2 - 3/4

7/8 - 1

1-1/4

1-5/8

1-1/2

1-7/8

2

2-3/8

3
4

3-1/2
4-1/2

Tube I.P.S.

Conductor
Rod Size or O.D. Range

Cable
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
3/0 Sol. - 250
300 - 500
8 Sol. - 4 Str.
2/0 Sol. - 250
4 Sol. - 2/0 Str.
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
4 Sol. - 2/0 Str.
4 Sol. - 2/0 Str.

H

J

W
1-7/8

2-1/2

3/8

D-33
2-1/8

2-7/8
3-1/2
2-3/4
3
3-3/4

1/2

2-1/2

38

2-3/8

1/2

2-3/4

3-1/2
4
4-1/8
4-3/8
5-1/2
6-3/8

3
3-1/4
3/8

3-11/16
4-13/16
5-13/16

TYPE GK
GROUND CONNECTOR
For Three Copper Cables to
Rod or Pipe
High copper alloy ground connector for joining three equal cables to rod or tube. Cable
grooves take a wide range of cable. High
copper alloy cast body and DURIUM™
U-bolts, nuts, and lockwashers make the GK
suitable for direct burial in soil or concrete.
One-wrench installation. UL467 Listed.
Acceptable for direct burial in earth or
concrete.

Catalog
Number
GK114C
GK1126
GK1129
GK644C
GK6426
GK6429
GK6434
GK1426
GK1429
GK1434
GK1526
GK1529
GK1626
GK1629
GK1726
GK1729
GK1826
GK1829
GK1926
GK1929

1/4

3/8

1/2 - 3/4

1/2

5/8 - 3/4

7/8 - 1

1

1-1/8 - 1-1/4

1-1/4

1-3/8 - 1-1/2

1-1/2

1-5/8 - 1-7/8

2

2 - 2-3/8

2-1/2

2-1/2 - 2-7/8

Cable
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500
4 Sol. - 2/0 Str.
2 Sol. - 250
300 - 500
4 Sol. - 2/0 Str.
2/0 Sol. - 250
4 Sol. - 2/0 Str.
2/0 Sol. - 250
4 Sol. - 2/0 Str.
2/0 Sol. - 250
4 Sol. - 2/0 Str.
2/0 Sol. - 250
4 Sol. - 2/0 Str.
2/0 Sol. - 250

H
2-1/2

J
3/8
1/2

2-7/8
3-1/2
2-3/4

3/8
1/2
38

3-3/4

1/2

3-3/8
3-3/4
3-1/2
4-1/4
4
4-5/8
4-1/4
4-3/8
5
5

3/8
1/2
3/8
1/2
3/8
1/2
3/8
1/2
3/8
1/2

W
2-1/2
2-3/4
3-3/8
2-5/8
3
3-1/2
4
3-1/4
3-7/8
4-3/8
3-1/2
4-1/8
3-7/8
4-1/2
4-1/8
4-3/4
4-5/8
5-1/8
5-1/8
5-5/8

BURNDY
Grounding
CAST BRONZE
CLAMPS FOR
CONDUIT
Pressure bar type conduit hub adjusts for
1/2
, 3/4
 EMT or 1/2
 rigid conduit. Hub
swings 360° for easy alignment. Zinc plated
hardware.

CATALOG
NUMBER

D-34

C-11JPT
C-22JPT
C-4JPT

ACCOMMODATES
CONDUCTOR RANGE
WATER
HUB
PIPE
GROUND
SIZE
1/2 - 1
[13 - 25]
1-1/4 - 2
[32 - 51]
2-1/2 - 4
[64 - 102]

10 - 6
Sol.

REFERENCE
DIMENSIONS

1/2
[13]

H

L

W

2.07
[53]
2.70
[69]
4.39
[112]

3.19
[81]
3.83
[97]
5.15
[131]

2.70
[69]

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”
PIPE
WIRE
CLAMP
CLAMP

50 in.-lb.

50 in.-lb.

CAST BRONZE
GROUND CLAMPS
For connecting grounding conductor to water
pipe or copper tube. "D" indicates UL467
Listed for direct burial in earth and concrete
and are supplied with silicon bronze hardware. "B" indicates brass hardware.

ACCOMMODATES
CONDUCTOR RANGE
CATALOG WATER
NUMBER
PIPE
REBAR GROUND
C-11N
C-11D
C-11B
C-22
C-22D
C-4
C-8

BUDGET PRICE
CAST BRONZE
GROUND CLAMP
Similar to above but lighter duty.

1/2 - 1
[13 - 25]
1-1/4 - 2
[32 - 51]
2-1/2 - 4
[64 - 114]
4-1/2 - 6
[114 - 165]

—
#4 - #6

—

REFERENCE DIMENSIONS
H
L
W
C

10 - 2
Str.

1.81
[46]

2.25
[56]

.63
[16]

.63
[16]

10 - 2
Str.
10 - 2
Str.
10 - 2
Str.

2.38
[60]
4.13
[105]
4.29
[109]

3.63
[92]
6.25
[159]
8.34
[212]

.75
[19]
.96
[24]
1.25
[32]

1.00
[25]
1.88
[48]
1.88
[48]

ACCOMMODATES
CONDUCTOR RANGE
CATALOG WATER
NUMBER
PIPE
REBAR GROUND

REFERENCE DIMENSIONS
H
L
W
C

C-5
(JUNIOR)

1.56
[40]

1/2 - 1
[13 - 25]

—

10 - 2
Str.

2.25
[56]

.56
[14]

.50
[13]

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”
PIPE
WIRE
CLAMP CLAMP

50 in.-lb.

50 in.-lb.

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”
PIPE
WIRE
CLAMP CLAMP
50 in.-lb.

50 in.-lb.

BURNDY
Grounding
CAST BRONZE
GROUND CLAMPS
With Lay-in Feature
For connecting grounding conductor to water
pipe, copper tube, ground rod or rebar. The
open face design allows for fast lay-in of the
tap conductor without the need for cutting.
Simply reverse bottom clamp for smaller size
rebar or rod. Connectors are provided with
Silicon Bronze hardware.

Fig. 1

Fig. 2
D-35

CATALOG
NUMBER

FIG #

WATER
PIPE

C11K16D
C11K17D

Fig 1
Fig 2

1/2
 - 1

[13 - 25]

ACCOMMODATES
CONDUCTOR RANGE
MAIN
GROUND
REBAR
ROD
#4 - #6

3/8
 - 1


TAP
GROUND

H

REFERENCE
DIMENSIONS
L

#10 - #2
Str.

1.64

2.28

W

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”

0.66

50 in.-lbs.

DIE CAST CLAMPS
Die cast zinc with zinc plated screws.

CATALOG
NUMBER
CZ-11

ACCOMMODATES
CONDUCTOR RANGE
WATER
PIPE
GROUND
1/2 - 1
[13 - 25]

10 - 2
Str.

REFERENCE DIMENSIONS
H
L
W
C
1.56
[40]

2.25
[56]

.56
[14]

.50
[13]

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”
PIPE
WIRE
CLAMP
CLAMP
50 in.-lb.

50 in.-lb.

BURNDY
Grounding
CAST BRONZE
CLAMPS
To connect armored cable to water pipe. Zinc
plated screws. Pressure bar grips armor or
outer cable insulation. 360° swing hub for
easy alignment.

ACCOMMODATES
CONDUCTOR RANGE
WATER
ARMORED
PIPE
CONDUCTOR

CATALOG
NUMBER
D-36

1/2 - 1
[13 - 25]
1-1/4 - 2
[32 - 51]
2-1/2 - 4
[64 - 102]

C-11JA
C-22JA
C-4JA

REFERENCE
DIMENSIONS

10 - 6
Sol.

H

L

W

1.38
[35]
2.60
[66]
4.29
[109]

3.05
[77]
3.69
[94]
5.01
[128]

1.41
[36]

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”
PIPE
WIRE
CLAMP
CLAMP

50 in.-lb.

50 in.-lb.

CAST BRONZE
GROUND CLAMPS
For connecting grounding conductor, EMT or
rigid conduit to water pipe, copper tube,
ground rod or rebar. Hub swings 360° for
easy alignment. Simply reverse bottom clamp
for smaller size rebar or rod. Connectors are
provided with Silicon Bronze hardware.

CATALOG
NUMBER
C11HD4/0DB
C22HD4/0DB

WATER
PIPE
1/2
 - 1

[13 - 25]
1-1/4
 - 2

[32 - 51]

ACCOMMODATES
CONDUCTOR RANGE
MAIN
GROUND
REBAR
ROD
#4 - #6

3/8
 - 1


—

—

TAP
GROUND
#8 - 4/0
AWG
#8 - 4/0
AWG

H

REFERENCE
DIMENSIONS
L

W

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”

2.25

2.65

1.56

50 in.-lbs.

2.70

3.60

1.56

50 in.-lbs.

BURNDY
Grounding
CAST BRONZE
CLAMPS
For connecting armored cable to water pipe.
Zinc plated screws. "D" indicates UL467 for
direct burial in earth and concrete, supplied
with silicon bronze hardware.

CATALOG
NUMBER
C-6
C-6D
C-7

ACCOMMODATES
CONDUCTOR RANGE
WATER
GROUND
PIPE
GROUND
CLAMP
1/2 - 1
[13 - 25]

10 - 2
Str.

1-1/4 - 2
[32 - 51]

10 - 2
Str.

Bare Armored
Unarmored
Wire Cables
or Cords

REFERENCE DIMENSIONS
H
L
W
C
1.60
[41]

2.34
[59]

1.06
[27]

.63
[16]

2.38
[60]

3.62
[92]

.94
[24]

1.00
[25]

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”
PIPE
WIRE
CLAMP CLAMP

50 in.-lb.

50 in.-lb.

D-37

BURNDY
Grounding
CAST BRONZE
CLAMP FOR
RIGID CONDUIT
For grounding rigid
Zinc plated screws.

conduit

systems.

ACCOMMODATES
CONDUCTOR RANGE
CATALOG WATER
HUB
NUMBER
PIPE
GROUND SIZE

D-38

C-61
C-66

1/2 - 1
[13 - 25]
1-1/4 - 2
[32 - 51]

#6 Sol.
Max.

1/2
[13]

REFERENCE DIMENSIONS
H
L
W
C
2.07
[53]
2.69
[68]

2.34
[59]
3.62
[92]

1.34
[34]
1.34
[34]

1.06
[27]
1.40
[36]

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”
PIPE
WIRE
CLAMP CLAMP
50 in.-lb.

50 in.-lb.

CAST BRONZE
CLAMPS FOR
CONDUIT
For grounding
Continuity from
ground provided
conduit hub. Zinc

rigid conduit systems.
rigid conduit systems to
by cast bronze threaded
plated screws.

ACCOMMODATES
CONDUCTOR RANGE
CATALOG WATER
HUB
NUMBER
PIPE
GROUND SIZE
C-11LH-1
C-22LH-1
C-4LH-1
C-11LH-2
C-22LH-2
C-4LH-2
C-11LH-3
C-22LH-3
C-4LH-3

1/2 - 1
[13 - 25]
1-1/4 - 2
[32 - 51]
2-1/2 - 4
[54 - 102]
1/2 - 1
[13 - 25]
1-1/4 - 2
[32 - 51]
2-1/2 - 4
[64 - 102]
1/2 - 1
[13 - 25]
1-1/4 - 2
[32 - 51]
2-1/2 - 4
[63 - 102]

10 Str. 6 Sol.

1/2
[13]

2/0 - 10
Str.

3/4
[19]

3/0 - 10
Str.

1
[25]

REFERENCE DIMENSIONS
H
L
W
C
2.25
[57]
2.88
[73]
4.56
[116]
2.56
[65]
3.19
[65]
4.88
[124]
2.69
[68]
3.32
[59]
5.01
[127]

3.23
[83]
3.50
[89]
4.82
[122]
2.86
[73]
3.50
[89]
4.82
[122]
2.86
[73]
3.50
[89]
4.82
[122]

.69
[18]

1.00
[25]

1.13
[29]

.97
[25]
1.34
[34]
2.44
[62]
1.13
[29]
1.50
[38]
2.38
[60]
1.19
[30]
1.56
[40]
2.44
[62]

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”
PIPE
WIRE
CLAMP CLAMP

50 in.-lb.

50 in.-lb.

BURNDY
Grounding
CAST BRONZE
CLAMP WITH
COPPER STRAP
For grounding rigid conduit systems. Strap
helps protect conduit system from water
system vibrations. Zinc plated screws. Strap
ETP copper.

CATALOG
NUMBER

FIG. #

C-11CSH-1

Fig. 1

C-11CSH-2

Fig. 1

C-11CSH-3

Fig. 1

C11CSLH12

Fig. 2

Fig. 1

ACCOMMODATES
CONDUCTOR RANGE
WATER
HUB
PIPE
GROUND
SIZE
6 Sol.
Max.
1/2 - 1
[13 - 25]

4/0 Str.
Max.
#10 - 2/0
AWG

1/2
[13]
3/4
[19]
1
[25]
1/2
[13]

H

1.75
[44]

Fig. 2

REFERENCE DIMENSIONS
L
W
C

8.50
[216]

1.06
[27]
1.25
[32]
1.50
[38]
1.18

1.06
[27]
1.50
[38]
1.75
[44]
1.06
[27]

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”
PIPE
WIRE
CLAMP
CLAMP

D

6.12
[155]

50 in.-lb.

50 in.-lb.

45 in.-lb.

GROUND STRAPS,
ADJUSTABLE
BURNDY® adjustable ground straps are
made from pure annealed copper. The heavy
type is .050
 thick and 3/4
 wide. The light
type is .025
 thick and 3/4
 wide. The bolts,
nuts and washers are plated steel. Four sizes
cover a ground pipe range of 3/8
 to 4
.
Ground wire connection can be soldered or
solderless.

CATALOG
NUMBER
GS1T50
GS1T25
GS2T50
GS2T25
GS3T50
GS3T25
GS4T50
GS4T25

ACCOMMODATES
WATER PIPE
3/8 - 1
[10 - 25]

3/8 - 2
[10 - 51]

3/8 - 3
[10 - 76]

3/8 - 4
[10 - 102]

REFERENCE DIMENSIONS
H
L
W
.050
[1]
.025
[1]
.050
[1]
.025
[1]
.050
[1]
.025
[1]
.050
[1]
.025
[1]

RECOMMENDED
SCREW TORQUE
“INCH POUNDS”

5.61
[142]

9.38
[238]
.75
[19]
13.20
[335]

17.00
[432]

50 in.-lb.

D-39

BURNDY
Grounding
TYPE GC-A
DUAL RATED
GROUND CLAMP
For Copper and
Aluminum Cable
GC-A ground clamps are UL Listed for use
with either copper or aluminum conductors to
copper water pipe, galvanized pipe or steel
conduit. All clamps are constructed from tin
plated high-strength extruded aluminum alloy.
D-40 PENETROX™ oxide inhibiting joint compounds are recommended for all aluminum
applications.

Features and Benefits
• Clamps are dual rated for both copper
and aluminum conductors.
◊ Maximum flexibility of application.
• All connectors are tin plated.
◊ Provide low contact resistance and
prevents galvanic corrosion.
• All clamps are range taking.
◊ Only 3 catalog numbers covers complete
range of applications from 1/2 - 4 inches.

Catalog
Number

Conduit, Pipe, or
Water Tube Size

Wire
Range

Screw
Type

W

L

Hex
Size

GC15A
GC18A
GC22A

1/2 - 3/4 - 1
1-1/4 - 1-1/2 - 2
2-1/2 - 3 - 3-1/2 - 4

1/0 - 14
250 MCM - 6
250 MCM - 6

Slotted
Hex Socket
Hex Socket

11/16
13/16
1

2-1/4
3-3/4
6-5/16

S
5/16
5/16

BURNDY
Grounding
TYPE GG
GROUND CONNECTOR
For Copper Bar, Strap, Braid or
Cable to Rod or Tube
High copper alloy ground connector for joining bar, strap, braid or cable to rod or tube.
High copper alloy cast body, DURIUM™
U-bolts, nuts and lockwashers make the GG
particularly effective for use with braid for
ground rods, switch handles, fence posts and
gates. One-wrench installation.

Catalog
Number
GG15-1
GG16-1
GG17-1
GG17-15
GG18-1
GG18-15
GG18-2
GG19-2
GG19-25
GG20-2
GG20-25
GG20-3
GG21-2
GG21-25
GG21-3
GG21-35
GG22-2
GG22-25
GG22-3
GG22-35
GG22-4
GG24-2
See note page D-1

Conductor
Tube I.P.S.

D-41

Rod

1
1-1/4

1-1/8 - 1-1/4
1-3/8 - 1-1/2

1-1/2

1-5/8 - 1-7/8

2

2 - 2-3/8

2-1/2

2-1/2 - 2-7/8

3

3 - 3-1/2

3-1/2

3-1/2 - 4

4

4 - 4-1/2

5

—

A

H

J

3-3/8
1
3-1/2
1-1/2
1
1-1/2
2
2-1/2
2
2-1/2
3
2
2-1/2
3
3-1/2
2
2-1/2
3
3-1/2
4
2

W
2-5/8
3

3/8

4-1/4

3-1/4
3-3/4

4-3/8

4-1/8

5

4-5/8

6-3/8

5-1/4

5-7/8

1/2

5-3/4

6-1/2

6-1/4

7-5/8

7-1/4

BURNDY
Grounding
TYPE GQ
GROUND CONNECTOR
For Copper Cable to Tube
High copper alloy ground connector for cross
connecting a wide range of cable. High
copper alloy, cast body, DURIUM™ U-bolts,
nuts, and lockwashers make the GQ suitable
for burial in soil or concrete. One-wrench
installation. UL467 Listed. Acceptable for
direct burial in earth or concrete.
D-42

Catalog
Number
GQ2626
GQ26-1
GQ2929
GQ29-1

Conductor
Tube I.P.S.
Cable
6
 Max.
Above 6

6
 Max.
Above 6


4 Str. - 2/0 Str.
2/0 Str. - 250

H

J

4-1/2
7-1/8
4-1/8
7-1/2

1/2

L

W

5

2-1/2

6

2-3/4

BURNDY
Grounding
TYPE GX
GROUND CONNECTOR
For Copper Cables
High copper alloy ground connector for cross
connecting a wide range of cable. The high
copper alloy cast body, DURIUM™ U-bolts,
nuts, and lockwashers make the GX suitable
for burial in soil or concrete. One-wrench
installation. UL467 Listed. Acceptable for
direct burial in earth or concrete.
D-43

Catalog
Number
GX4C4C
GX264C
GX2626
GX294C
GX2926
GX2929
GX344C
GX3426
GX3429
GX3434

Conductor
Groove A
Groove B
8 Sol. - 4 Str.

8 Sol. - 4 Str.
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500

4 Sol. - 2/0 Str.
2/0 Sol. - 250

300 - 500

L

W

1-7/8

H

J

1-5/8

1-5/8

2-1/2

1-3/4

1-3/4

3/8

1-7/8

2-3/4

1-7/8
2-1/8

4-1/4

1/2

2-5/8

2-5/8

TYPE GRC
HIGH STRENGTH
GROUND ROD CLAMP
For Copper Cable to Rod
High copper alloy ground connector for
joining a range of cable to copper clad,
galvanized steel, and stainless steel ground
rods. Slips over end of rod, one-wrench
installation. UL467 Listed for direct burial in
earth and concrete.

REA LISTED

Catalog
Number
GRC12
GRC58
GRC34

Drive
Rod
1/2
5/8
3/4

Conductor Range
Min.
Max.
10 Sol.
8 Sol.

2 Str.
1 Str.
1/0 Str.

H

W

L

J

2.00
2.19
2.47

.89
.95
1.09

.63
.63
.65

3/8

BURNDY
Grounding
TYPE B
FLEXIBLE COPPER BRAID
Flexible copper braid jumpers designed to
take up linear expansion and contraction,
compensate for misalignment and absorb
vibratory movement of electrical equipment
and devices.
Made of flat extra flexible, tinned, pure copper
braid, with unplated, seamless, pure copper
ferrules formed into a rectangular shape on
each end.
D-44

Last two numbers in catalog number indicate
total length of braid in inches (e.g., BD12N or
BD12 is 12
 long braid jumper).
Other lengths, plating and drilling are
available. Refer to factory or Section G
(Substation).

CATALOG
NUMBER
BD12
BD12N**
BD18
BD18N**
BD24
BD24N**
BE12
BE12N**
BE18
BE18N**
BE24
BE24N**
BF12
BF12N**
BF18
BF18N**
BF24
BF24N**
BG12
BG12N**
BG18
BG18N**
BG24
BG24N**

NUMBER OF
BRAIDS IN
FERRULES

1

C

D

E

K

L

.94

2.50
3.00
2.50
3.00
2.50
3.00

1.25
1.75
1.25
1.75
1.25
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75

.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56

12
12
18
18
24
24
12
12
18
18
24
24
12
12
18
18
24
24
12
12
18
18
24
24

1

1.50

3.00

1

1.19

3.00

1

1.50

3.00

* This rating may vary with ambient conditions, orientation of
the braid and other service conditions.
** Tongue drilled per (2) hole NEMA standard.

APPROXIMATE AMP
INDOOR
OUTDOOR

N

T

.62

.13

190

225

.17

340

405

.25

360

430

.25

415

495

.75
.62
.75
.62
.75
.62
.75
.62
.75
.62
.75
.62
.75
.62
.75
.62
.75
.62

BURNDY
Grounding
FLEXIBLE COPPER
BRAID
(Continued)
TYPE B
CATALOG
NUMBER
B2D12
B2D12N**
B2E12
B2E12N**
B2F12
B2F12N**
B2G12
B2G12N**
B3D12
B3D12N**
B3E12
B3E12N**
B3F12
B3F12N**
B3G12
B3G12N**
B4D12
B4D12N**
B4E12
B4E12N**
B4F12
B4F12N**
B4G12
B4G12N**

NUMBER OF
BRAIDS IN
FERRULES

C
.94
1.62

2
1.38
1.50
1.19
1.64
3
1.44
1.69
1.19
1.64
4
1.50
1.69

D

E

K

L

N

2.50
3.00
3.00
3.00
3.00
3.00
3.00
3.00
2.50
3.00
3.00
3.00
3.00
3.00
3.00
3.00
2.50
3.00
3.00
3.00
3.00
3.00
3.00
3.00

1.25
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.25
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.25
1.75
1.50
1.75
1.50
1.75
1.50
1.75

.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56

12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

.62
.62
.75
.62
.75
.62
.75
.62
.62
.62
.75
.62
.75
.62
.75
.62
.62
.62
.75
.62
.75
.62
.75
.62

* This rating may vary with ambient conditions, orientation of
the braid and other service conditions.
** Tongue drilled per (2) hole NEMA standard.

T

APPROXIMATE AMP
INDOOR
OUTDOOR

.25

380

455

.25

530

635

.38

600

720

.50

700

840

.25

470

560

.31

700

840

.56

820

980

.69

960

1150

.32

600

720

.36

850

1020

.78

1000

1200

.94

1200

1440

D-45

BURNDY
Grounding
TYPES GB, GBM
Type
GB

GROUND CONNECTOR
For Copper Cable to Bar
Type
GB

High copper alloy ground connector for
joining a range of cable to 1/4
 thick bar.*
Type GB separates cable from bar, GBM
clamps cable directly on bar surface.
One-wrench installation. UL467 Listed. The
high copper alloy cast body and DURIUM™
bolts, nuts, and lockwashers make the GB
and GBM suitable for direct burial in concrete
D-46 or ground.

Catalog Number
Type GB
Type GBM
GB4C
GB26
+GBL30
GB29
GB34

Type
GBM

Type
GBM

GBM4C
GBM26
GBM29
GBM34

Conductor
8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
4 Sol. - 300
2/0 Sol. - 250
300 - 500

H
Type
GB/GBL
1-1/2

H
Type
GBM

J

1-1/2

3/8

2
2-1/4

1/2

2
3

W
Type
GB/GBL

W
Type
GBM

1-1/4
1-1/2
7/8
2
2-3/8

1-1/4
1-1/2
0
2
2-3/8

+ GBL30 is not UL listed.
Add "GS" suffix for galvanized steel hardware.
* For other bar thicknesses see note at bottom of page D-46.

TYPES GC, GCM
Type
GC

GROUND CONNECTOR
For Two Copper
Cables to Bar
High copper alloy ground connector for
joining a wide range of two parallel cables to
1/4
 thick bar.* Type GC separates cable from
bar, GCM clamps cable to bar surface.
One-wrench installation. UL467 Listed. The
high copper alloy cast body and DURIUM™
bolts, nuts, and lockwashers make the GC
and GCM suitable for direct burial in concrete
or ground.

Type
GC

Type
GCM

Catalog Number
Type GC
Type GCM
GC4C4C
GC2626
GCL30
GC2929
GC3434

GCM4C
GCM26
GCM30
GCM29
GCM34

Type
GCM

Conductor

H
Type
GC/GCL

8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
4 Str. - 300
2/0 Sol. - 250
300 - 500

1-1/2
2
2
2-1/4
2-7/8

Smooth oval-shank bolts are available upon request for cabletray applications (example: GC30G3). Also refer to type GC-CT.
Add "GS" suffix for galavanized steel hardware.
* For other bar thicknesses see note at bottom of page D-44.

H
Type
GCM

J

1-1/2

3/8

—
2
2-1/4

—
—
1/2

W
Type
GC/GCL

W
Type
GCM

1-3/8
1-3/4
1
2-1/4
2-7/8

1
1-3/8
—
2
2-5/8

BURNDY
Grounding
TYPE GL
GROUND CONNECTOR
For Two Copper
Cables to Bar
High copper alloy ground connector for joining a wide range of two parallel cables to 1/4

thick bar.* Two-bolt design, separates cable
from bar. One-wrench installation. UL467
Listed. The high copper alloy cast body and
DURIUM™ bolts, nuts, and lockwashers
make them suitable for direct burial in
concrete or ground.

Catalog
Number*
GL4C4C
GL2626
GL2929
GL3434

Conductor

H

8 Sol. - 4 Str.
4 Sol. - 2/0 Str.
2/0 Sol. - 250
300 - 500

1-1/2
2
2-1/4
2-7/8

J
3/8
1/2

W
1-3/8
1-3/4
2-1/4
2-7/8

* For other bar thicknesses see note at bottom of page.

TYPE GZ
GROUND CONNECTOR
For Copper Cable to Bar
High copper alloy ground connector for
joining a wide range of cable to 1/4
 thick
bar*. Cable is gripped by curving it around the
clamping bolt in connector groove. UL467
Listed. The high copper alloy cast body and
DURIUM™ bolts, nuts, and lockwashers
make them suitable for direct burial in
concrete or ground.

Catalog
Number*
GZ4C-38
GZ4C-12
GZ4C-58
GZ26-38
GZ26-12
GZ26-58
GZ29-38
GZ29-12
GZ29-58

Conductor

H

J

W

3/8
1/2
5/8
3/8
1/2
5/8
3/8
1/2
5/8

1-1/8

8 Str. - 4 Str.

1-1/2
1-7/8
2

3 Str. - 2/0 Str.

2-1/8
2-1/4

3/0 Str. - 250

NOTE:
* The GB, GBM, GC, GCM, GL and GZ are all
used for joining a range of cable to bar. The
catalog numbers in each table accommodate the
indicated cable range and up to 1/4
 thick bar.
Optional bolt lengths are available to accommodate up to 1
 thick bar. For bar thicknesses from
1/4
 to 1/2
, add the suffix “T4” to the catalog
number in the table. For bar thicknesses from
1/2
 to 1
, add the suffix “T8” to the catalog
number in the table.

2-3/8
2-1/2

1-3/4
1-5/8
1-3/4
2-1/4

D-47

BURNDY
Grounding
TYPE GC-CT
CABLETRAY
GROUND CLAMP
This unique connector incorporates features
which are unmatched. Made of tin-plated cast
copper alloy, it accommodates either one or
two conductors, copper or aluminum cable. In
addition to a low profile head with a deep
Phillips recess, the galvanized steel bolt has
a ribbed neck which prevents rotation during
installation when installed in a .44 diameter
D-48 hole. When used on aluminum conductor, the
cable must be scratch brushed and
PENETROX™ A joint compound must be
used on cable and connector.
UL467 Listed for copper conductor only.
Suitable for direct burial in concrete or earth.

CATALOG
NUMBER
GC2525CT
GC2626CT
GC2929CT

ACCOMMODATES COPPER OR
ALUMINUM CONDUCTOR
IN EITHER GROOVE
#6 Sol. (.162 Dia.) 1/0 Str. (.372 Dia.)
#2 Sol. (.258 Dia.) 2/0 Str. (.419 Dia.)
2/0 Str. (.414 Dia.) 250 kcmil (.575 Dia.)

NOTE:
The bolt head is mounted on the inside wall of cabletray to avoid
damage to the cable insulation.
May be used with aluminum or galvanized steel cable tray.

B

CF

H

J

W

1.12

.56

1.95

3/8” - 16

1.45

1.12

.56

1.95

3/8” - 16

1.70

1.12

.56

2.20

3/8” - 16

1.98

BURNDY
Grounding
TYPE GIE-G

8 1⁄8


GROUND CONNECTOR
For Vehicle Grounding
Heavy Duty Construction
High-strength copper alloy ground clamps for
grounding gasoline trucks, tank cars, aircraft
and other vehicles where danger of explosion
due to static electricity exists. Corrosion resistant and supplied with nonsparking,
adjustable, replaceable contact grip screws.
Automatic safety release disconnects should
a vehicle unexpectedly move from the
grounded area. Accommodates 4 Str. flexible
copper cable.

TYPE GIE-G
GROUND CONNECTOR
Accommodates flexible rubber sheath cable
ranging from #6 to #2 conductor.
Catalog Number: GIE2CG3

1.2

MAX.
OPENING

Catalog Number
GIE4CG3
GIE4CG4

Catalog Number
GIE4CG3P5
GIE4CG3P7
GIE4CG4P5
GIE4CG4P7

Replaceable Contact Grip Screws
Material
Point Configuration
Beryllium Copper
Stainless Steel

Cone Point
Cup Point
Cone Point
Cup Point

D-49

BURNDY
Grounding
RAIL CONNECTOR
Mechanical clamp connectors designed for
use in power, contact or running rail applications. Connectors are cast of a high
conductivity copper alloy, tin-plated, and
assembled with high-strength DURIUM™
hardware. Connectors designed for extended
service life.

D-50

Catalog
Number
J278
J279
J280
J295

Fig.
No.
1
1
1
2

RGC44G1*

3

RGC39G1*

4

* Tin-plated.

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Accomodates
100 LBS. A.R.E.A. RUNNING RAIL
75 or 90 LBS. RUNNING RAIL
150 LBS. CONTACT RAIL
150 LBS. THIRD RAIL
150 LBS. NMC CONTACT RAIL and
(1) 800-1000 kcmil CU CABLE
115 LBS. CONTACT or RUNNING RAIL and
(1) 500-750 kcmil CU CABLE

B
1.81
1.81
2.12
2.62

H
1.88
1.71
2.08
3.50

HH
1.72
1.55
1.92
3.50

L
7.50
7.50
7.00
7.75

W
.88
.88
1.25
3.00

1.75

2.82

2.25

10.00

1.75

2.75

2.00

4.78

8.32

1.25

BURNDY
Grounding
TYPE QGFL
BARTAP™
For Copper Cable to
Flat Bar or Pad
High copper alloy BARTAP™ for joining a
range of cable to bar or pad. One-wrench
installation. DURIUM™ nut and lockwasher.

Catalog
Number
QGFL1CB1
QGFL1CB1T6
QGFL26B1
QGFL26B1T6
QGFL26B2*
QGFL26B2T6*
QGFL29B1*
QGFL29B1T6*
QGFL31B1*
QGFL31B1T6*
QGFL34B1
QGFL34B1T6
QGFL39B1
QGFL39B1T6
QGFL44B1
QGFL44B1T6
QGFL46B1
QGFL46B1T6
QGFL48B1
QGFL48B1T6

Conductor
10 Sol. - 1 Str.

8 Sol. - 2/0 Str.

B
1-1/8
1-1/4
1-1/2

6 Str. - 250

1-5/8

2 Sol. - 350

1-3/4

1/0 Sol. - 500

2

350 - 750
750 - 1000
2-1/4
1000 - 1500
1500 - 2000

H

T
(Max.)

J

1-7/8
2-3/8
2-1/8
2-5/8
1-1/2
2-7/8
2-5/8
3-1/8
2-7/8
3-1/4
3-1/8
3-5/8
3-1/4
3-5/8
3-3/8
4-1/8
4
4-1/2
4-3/4
5-1/4

W

1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4

3/8

1/2

1

D-51

1-1/8

1-3/8
1-5/8
1-3/4
1-3/4
2-1/8
2-1/2
3

* Can be installed side by side or in line on NEMA drilled bar.

TYPE GA-H
GROUND CONNECTOR
For Copper Cable
to “H” Beam
High copper alloy ground connector for joining a wide range of cable parallel to “H”
beams or square tube. Hardware is
made from DURIUM™ for superior corrosion
protection.

CATALOG
NUMBER
GA25H26

CONDUCTOR
“H” BEAM
1-7/8
  1-7/8
 - 2-1/2
  2-1/2


CABLE

H

J

W

4 Sol. - 2/0 Str.

4-3/4

3/8

4

BURNDY
Grounding
TYPE GRF
UNIGROUND® RAISED FLOOR
GROUNDING CONNECTOR
The BURNDY® UNIGROUND™ is a universal
grounding clamp, specifically designed for all
raised flooring systems. It can be installed on
round or square pedestals and can
accommodate one or two grounding wires to
make an efficient grid. The underfloor signal
reference grid provides the low impedance
ground path that attenuates high frequency
D-52 static and 60 Hz transient noise for cleaner
data output. UL467 Listed.

CATALOG
NUMBER
GRF4C-3
GRF4C-4

Features and Benefits
• One connector fits all applications.
◊ Ease of specification and installation.
• Single bolt design.
◊ Ease of installation:
◊ — No need to disassemble.
◊ — Single wrench installation.
• Accepts 1 or 2 ground conductors.
◊ Requires less connectors to install
signal reference grid.
• Tin plated cast bronze construction.
◊ Resists corrosion and provides extended
life ground connection.

NUMBER OF
CONDUCTORS

CONDUCTOR
SIZE SOL. & STR.

1 or 2
1 or 2

#8 - #2
#8 - #2

PEDESTAL TYPE
ROUND
SQUARE
Up to 1

Up to 3/4


Up to 7/8

Up to 5/8


• Grounds all pedestals (round or square).
Will handle up to 7/8
 square and 1
 round.
◊ Ease of installation. One connector
does it all
• Serves 3 needs:
1. Signal Reference Grid.
2. Static Ground.
3. Fault Current Ground.
◊ UNIGROUND™ solves all possible
grounding problems found in computer
applications today.

B

H

J

W

1.96
1.79

3.14
3.13

3/8

3/8


1.76
1.40

BURNDY
Grounding
TYPES GP-G1, GP-RT
RAISED FLOOR
GROUNDING CLAMPS
High copper alloy ground connector for raised
floor computer grounding applications. These
connectors can be installed on round and
square pedestal applications and will accommodate one or two grounding wires to make
an efficient grid. The underfloor signal reference grid provides the low impedance ground
path that attenuates high frequency static and
60 Hz transient noise for cleaner data output.
UL467 Listed.
In addition we offer the GP1726RT, which is
especially designed for penetrating epoxy
paint on pedestals. This patented connector
offers a low impedance, time saving connection between conductors and the Pedestal.

GP1726RT

Features and Benefits
• Accepts 1 or 2 Ground Conductors
◊ Requires less connectors to install signal
reference grid.
• Made of copper alloy.
• DURIUM™ U-Bolts, nuts and lockwashers.
◊ Provides a low impedance ground path
for maximum performance.
• Grounds all pedestals (round or square).
• Will handle from 3⁄4
 to 1
 round or square.
◊ Ease of installation.
• Serves 3 needs.
1. Signal Reference Grid.
2. Static Ground.
3. Fault Current Ground.
◊ Connectors solves all possible
grounding problems found in computer
applications today.

D-53

CATALOG
NUMBER

NUMBER OF
CONDUCTORS

CONDUCTOR
SIZE SOL. & STR.

PEDESTAL TYPE
ROUND OR SQUARE

B

J

L

W

GP654CG1
GP64526G1
GP1526G1
GP1726RT

1 or 2
1 or 2
1 or 2
1 or 2

#8 Sol. - 4 Str.
#4 Sol. - 2/0 Str.
#4 Sol. - 2/0 Str.
#6 Sol. - 2/0 Str.

3/4
 - 1
 Round
3/4
 - 7/8
 Square
1-1/4
 Round
2
 Round

1.5
1.5
1.75
2.12

3/8

3/8

3/8

3/8


1.31
1.69
1.69
1.50

2.38
2.38
2.62
3.22

BURNDY
Grounding
TABLE OF CONTENTS
BURNDYWeld™

BURNDY Weld™
Introduction ................................D-55

Type BCR-24 ............................D-68

Type BCS-1 ...............................D-70
Making a BURNDYWeld™
Connection ..........................D-56
Type BCS-8 ...............................D-70

D-54

WELD METAL ..........................D-57
Type BCS-2 ...............................D-71
Type BCC-1 ..............................D-58
Type BCS-9 ...............................D-71
Type BCC-2 ..............................D-59
Type BCS-3 ...............................D-72
Type BCC-4 ..............................D-60
Type BCS-23 .............................D-73
Type BCC-11 ............................D-61
Type BCS-4 ...............................D-74
Type BCC-6 ..............................D-62
Type BCS-6 ...............................D-74
Type BCC-14 ............................D-62
Type BCS-7................................D-75
Type BCC-7 ..............................D-63
Type BCS-18 .............................D-75
Type BCR-1................................D-64
BURNDYWeld™ FILL ..............D-82
Type BCR-2 ............................. D-65
BURNDYWeld™ SET ...............D-84
Type BCR-3 .............................D-66
BURNDYWeld™ Prefabricated
Wire Mesh ..............................D-86
Type BCR-17 ............................D-67
For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
BURNDYWeld™
The BURNDYWeld™ connection process is a
simple, efficient method of welding copper to
copper or copper to steel. One advantage is
that NO outside power is required when using
the BURNDYWeld™ exothermic process. The
BURNDYWeld™ process uses high temperature reaction of powdered copper oxide and
aluminum. The reaction takes place in a semipermanent graphite mold. These molds will
last for fifty or more welds if proper care is
given. The reaction takes place very rapidly,
therefore the total amount of heat applied to
the conductors or surfaces is considerably
less than that of brazing or soldering. It is
important to remember this when welding to
insulated cable or thin wall pipe.
This system is very field friendly, since it is
light and portable and requires no outside
power source. It requires very little time or
skill to obtain an efficient, maintenance free
connection when using the BURNDYWeld™
process.

The BURNDYWeld™ connection is a molecular weld. The weld metal has the same
melting point as copper. These factors along
with the increased cross section of the
connection, BURNDYWeld™ connections:
1. Will not be affected by a high current
surge. Tests have shown that the electrical
conductor
will
melt
before
the
BURNDYWeld™ connection when subjected to high short circuit current. Consult
IEEE Standard 837-1989.
D-55

2. Will not loosen or corrode at the point of
weld. There are no contact surfaces or
mechanical pressures involved. A
BURNDYWeld™ connection becomes an
integral part of the conductor.
3. Have a current-carrying capacity equal to
or greater than that of the conductors.

For more information visit our website at
www.fciconnect.com
The BURNDYWeld™ process has been used
to weld materials other than copper for electrical purposes. Materials welded include:
Stainless Steel
Copperweld®
Nichrome V
Galvanized Steel
Silcone Bronze
Copper Clad Steel

Columbium
Plain Steel
Everdur®
Kama
Steel Rail
Cor-Ten®

Brass
Bronze
Niobium
Chromax
Cast Iron
Monel

Lid

Starting Powder
Graphite Mold

Weld Metal

When welding to galvanized steel it is recommended to resurface exposed bare steel.

Tap Hole

Weld Cavity

Ground Rod

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

Cable

BURNDY
Grounding
Making a BURNDYWeld™ Connection

D-56

Step 1

Step 2

Step 3

Position cleaned conductors in mold after
making sure mold is dry, by pre-heating or
making a test joint.

Place metal disc in bottom of mold crucible.

Dump powder into crucible, being careful not
to loosen all the starting powder.

Step 4

Step 5

Step 6

Close lid and place a small amount of starting powder in the ignition pocket.

Ignite the starting powder with the Flint
Ignitor.

Wait 15 seconds, then remove weld and
clean mold before making next connection.

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
WELD METAL
BURNDYWeld™ Weld Metal is packed in
moisture-resistant plastic cartridges that have
tight fitting caps. These cartridges, along with
the necessary steel discs, are then packed in
boxes that are hermetically-sealed. This
ensures the powder arriving in good condition, always dry and ready for fast positive
ignition.
BURNDYWeld™ Weld Metal comes in several types; one for welding copper to copper,
copper to steel, copper to rail, copper to cast
iron and one for welding copper to steel for
cathodic protection. The size and weight (in
grams) of the cartridge are marked on each
individual cartridge.

Standard
Cartridge
Size

Cast Iron
Cartridge
Size

Cathodic
Protection
Cartridge
Size

Rail
Cartridge
Size

Cartridges
Per Box

15
25
32
45
65
90
115
150
200
250
500

15Cl
25Cl
32Cl
45Cl
65Cl
90Cl
115Cl
—
—
—
—

15CP
25CP
32CP
45CP
65CP
—
—
—
—
—
—

15R
25R
32R
45R
65R
90R
115R
150R
200R
250R
500R

20
20
10
20
20
10
10
10
10
10
10

BURNDYWeld™ Weld Metal is sold in box quantities only.

Steel Discs Sold Separately
Weld
Metal Size

Catalog Number
Steel Discs Only

Package
Quantity

15 to 65
90 to 115
150 to 500

B370320-01
B370320-02
B370320-03

20
10
10

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

D-57

BURNDY
Grounding
BCC-1 TYPE MOLDS
Horizontal End to End
BCC-1 Type Molds are used for horizontal
end to end cable connections.
Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.

D-58

Cable

Mold Number

Price
Key

Weld
Metal

Handle
Clamps

#8
#6
#4
#3
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM

Use Type BCC-14 On Page 16
Use Type BCC-14 On Page 16
B-5623
B-5624
B-5625
B-5626
B-205
B-206
B-207
B-208
B-209
B-210
B-211
B-213
B-214
B-215

—
—
18 † *
18 † *
18 † *
18 † *
4
4
4
4
4
4
4
4
5
5

—
—
25
32
32
32
45
65
90
90
115
115
150
200
2-150
2-200

—
—
N/A
N/A
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B106
B-107
B-107
B-107

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix
“-S” to mold number for solid conductors.
• For heavy duty molds, molds with wear plates or molds for
Copperweld® cable, contact BURNDY® Products.
• For expedited service, contact BURNDY® Products.

Required Tools:
Handle Clamps (see chart for correct handles)
† Sold complete with handles
* B38-0309-00 Flint Ignitor (included)
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TYPE BCC-2 MOLDS
Horizontal Cable Tap to
Horizontal Cable Run
Type BCC-2 Molds are used to join horizontal
cable tap to a horizontal run cable.
Size range is #6 through 750 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable
Run
Tap

Mold Number

#6
#4

#6
Use Type BCC-14 on Page 16
#4
B-221
#2
B-223
#2
#4
B-224
#1
B-225
#1
#2
B-226
#4
B-227
1/0
B-228
#1
B-229
1/0
#2
B-230
#4
B-231
2/0
B-232
1/0
B-233
2/0
#1
B-234
#2
B-235
#4
B-5475
3/0
B-236
2/0
B-237
1/0
B-238
3/0
#1
B-239
#2
B-240
#4
B-5574
4/0
B-241
3/0
B-242
2/0
B-243
4/0
1/0
B-244
#1
B-245
#2
B-246
#4
B-5021
250 MCM
B-247
4/0
B-248
3/0
B-249
250 MCM
2/0
B-250
1/0
B-251
#1
B-252
#2
B-253
BURNDY®

Price Weld
Key Metal
—
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

—
32
45
45
45
45
45
90
45
45
45
90
90
45
45
45
115
90
90
45
45
45
150
115
90
90
90
90
90
150
150
150
90
90
90
90

Handle
Clamps
—
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

• For sizes not listed, contact
Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.

Cable
Run
Tap

300 MCM

350 MCM

500 MCM

750 MCM

300 MCM
250 MCM
4/0
3/0
2/0
1/0
#1
#2
350 MCM
300 MCM
250 MCM
4/0
3/0
2/0
1/0
#1
#2
500 MCM
350 MCM
300 MCM
250 MCM
4/0
2/0
1/0
#1
#2
750 MCM
500 MCM
350 MCM
300 MCM
250 MCM
4/0
2/0
1/0

Mold Number

Price
Key

Weld
Metal

Handle
Clamps

B-254
B-255
B-256
B-257
B-258
B-259
B-260
B-261
B-262
B-263
B-264
B-265
B-266
B-267
B-268
B-269
B-270
B-280
B-282
B-283
B-284
B-285
B-286
B-287
B-288
B-289
B-290
B-291
B-293
B-294
B-295
B-296
B-297
B-298

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
4
4
4
4
4
4

200
150
150
150
90
90
90
90
200
200
200
150
150
90
90
90
90
2-150
200
200
200
150
90
90
90
90
500
2-200
250
200
200
150
150
150

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-106
B-106
B-106
B-106
B-106
B-106

Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85)
B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85)
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

D-59

BURNDY
Grounding
TYPE BCC-4 MOLDS
Horizontal to Horizontal
Cable Cross
Type BCC-4 Molds are used to join two horizontal cables at right angles. One cable is cut
and the other is a through run.
Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.
D-60

Cable
Run
Tap
#6
#4
#3

#6
#4
#3
#2
#2
#4
#1
#1
#2
#4
1/0
#1
1/0
#2
#4
2/0
1/0
2/0
#1
#2
3/0
2/0
3/0
1/0
#1
#2
4/0
3/0
2/0
4/0
1/0
#1
#2
250 MCM
4/0
3/0
250 MCM
2/0
1/0
#1
#2

Mold Number
Use Type BCC-11 on page 16
B-423
B-424
B-425
B-426
B-427
B-428
B-429
B-430
B-431
B-432
B-433
B-434
B-435
B-436
B-437
B-438
B-439
B-440
B-441
B-442
B-443
B-444
B-445
B-442
B-447
B-448
B-449
B-450
B-451
B-452
B-453
B-454
B-455

Price Weld
Key Metal
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

45
45
65
65
65
65
65
90
90
90
90
115
115
115
115
150
150
115
115
115
200
200
150
150
115
115
200
200
200
150
150
115
115

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

Cable
Run
Tap

Mold Number

300 MCM
250 MCM
4/0
3/0
300 MCM
2/0
1/0
#1
#2
350 MCM
300 MCM
250 MCM
4/0
350 MCM
3/0
2/0
1/0
#1
#2
500 MCM
350 MCM
300 MCM
250 MCM
4/0
500 MCM
3/0
2/0
1/0
#1
#2

B-456
B-457
B-458
B-459
B-460
B-461
B-462
B-463
B-464
B-465
B-466
B-467
B-468
B-469
B-470
B-471
B-472
B-483
B-485
B-486
B-487
B-488
B-489
B-490
B-491
B-492
B-493

Price Weld
Key Metal
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
4
4
4
4

Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85)
B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85)
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

250
250
200
200
150
150
115
115
250
250
250
200
200
200
200
150
150
500
2-200
2-200
2-150
2-150
2-150
250
250
200
200

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-107
B-107
B-107
B-107
B-106
B-106
B-106
B-106

BURNDY
Grounding
TYPE BCC-11 MOLDS
Horizontal to Horizontal
Cable Cross
Type BCC-11 Molds are used to join uncut
horizontal cables at right angles to each
other.
Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.
D-61

Cable
Run
Tap
#6
#4
#2
#1

1/0

2/0

3/0

#6
#4
#2
#4
#1
#2
#4
1/0
#1
#2
#4
2/0
1/0
#1
#2
3/0
2/0
1/0
#1
#2

Mold Number
B-5432
B-2687
B-2689
B-2690
B-2691
B-2692
B-2693
B-2694
B-2695
B-2696
B-2697
B-2698
B-2699
B-2700
B-2701
B-2702
B-2703
B-2704
B-2705
B-2706

Price Weld
Key Metal
191*
4
4
4
4
4
4
22
22
22
22
22
22
22
22
22
22
22
22
22

45
65
90
65
115
90
90
150
150
115
115
200
200
150
150
250
200
200
150
150

Handle
Clamps

Cable
Run
Tap

Mold Number

N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

4/0
3/0
2/0
4/0
1/0
#1
#2
250 MCM
4/0
3/0
250 MCM
2/0
1/0
#1
#2
500 MCM
250 MCM
4/0
3/0
500 MCM
2/0
1/0
#1
#2

B-2707
B-2708
B-2709
B-2710
B-2711
B-2712
B-2713
B-2714
B-2715
B-2716
B-2717
B-2718
B-2719
B-2747
B-2751
B-2752
B-2753
B-2754
B-2755
B-2756
B-2757

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.

Price Weld
Key Metal
22
22
22
22
22
22
22
22
22
22
22
22
22
23
23
23
23
23
22
22
22

Required Tools:
Handle Clamps (see chart for correct handles)
† Sold complete with handles
* B38-0309-00 Flint Ignitor
Other recommended accessories:
B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85)
B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85)
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

250
250
200
200
150
150
2-150
2-150
2-150
250
150
200
150
3-250
500
500
500
2-200
2-150
250
250

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-107
B-107
B-107
B-106
B-106
B-106

BURNDY
Grounding
BCC-6 TYPE MOLDS
Horizontal Parallel Tap
BCC-6 Type Molds are used to join horizontal
parallel tap to run connections. The tap cable
is over the run cable.
Size range is #6 through 4/0 solid or concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.
D-62

Cable
Run
Tap
#6 Sol
#6
#4

#2

#1

#6 Sol
#6
#4
#6
#6 Sol
#8 Sol
#2
#4
#6
#6 Sol
#8 Sol
#1
#2
#4
#6
#6 Sol
#8 Sol

Mold Number

Price Weld
Key Metal

B-1270
B-1271
B-1272
B-1273
B-1274
B-1275
B-1276
B-1277
B-1278
B-1279
B-1280
B-1281
B-1282
B-1283
B-1284
B-1285
B-1286

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

25
25
32
32
32
32
65
45
32
32
32
65
65
45
45
45
45

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
Sold complete with handles
B38-0309-00 Flint Ignitor
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)

Cable
Run
Tap

1/0

2/0

4/0

1/0
#1
#2
#4
#6
#6 Sol
#8 Sol
2/0
1/0
#1
#2
#4
#6
#6 Sol
#8 Sol
4/0
2/0
1/0
#1
#2
#4
#6
#6 Sol
#8 Sol

Mold Number
B-1287
B-1288
B-1289
B-1290
B-1291
B-1292
B-1293
B-1294
B-1295
B-1296
B-1297
B-1298
B-1299
B-1300
B-1301
B-1302
B-1303
B-1304
B-1305
B-1306
B-1307
B-1308
B-1309
B-1310

Price Weld
Key Metal
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

90
90
65
65
45
45
45
115
115
90
90
65
65
65
65
150
115
115
115
115
90
90
90
90

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

BCC-14 TYPE MOLDS
Horizontal Parallel through
Cables
BCC-14 Type Molds are used to join horizontal parallel through run cables. Cables run
side by side in the mold.
Size range is #8 through #6 solid or concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed.

Cable
Run
Tap
#8
#6

#8
#6

Mold Number
B-5709
B-5618

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

Price Weld
Key Metal
18+
18+

15
25

Handle
Clamps
N/A
N/A

BURNDY
Grounding
BCC-7 TYPE MOLDS
Horizontal Parallel through
Cables
BCC-7 Type Molds are used to join horizontal
parallel through run cables. One cable runs
above the other cable in the mold.
Size range is #6 through 4/0 solid or concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.
D-63

Cable
Run
Tap
#6

#4

#2

#1

1/0

#6
#4
#6
#6 Sol
#8
#8 Sol
#2
#4
#6
#6 Sol
#8
#8 Sol
#1
#2
#4
#6
#6 Sol
#8
#8 Sol
1/0
#1
#2
#4
#6
#6 Sol
#8
#8 Sol

Mold Number
Use Type BCC-14 on Page 16
B-1311
B-5627
B-8882
B-5629
B-5630
B-1313
B-1314
B-5631
B-5632
B-5634
B-5635
B-1315
B-1316
B-1317
B-5636
B-5637
B-5638
B-5639
B-1318
B-1319
B-1320
B-1321
B-5642
B-1208
B-5644
B-5645

Price Weld
Key Metal
—
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

—
32
32
32
32
32
65
65
45
45
45
45
65
65
65
65
65
45
45
90
65
65
65
65
65
65
65

Handle
Clamps
—
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.

Cable
Run
Tap

2/0

3/0

4/0

2/0
1/0
#1
#2
#4
#6
#6 Sol
#8
#8 Sol
3/0
2/0
1/0
#1
#2
#4
#6
#6 Sol
#8
#8 Sol
4/0
3/0
2/0
1/0
#1
#2
#4
#6
#6 Sol
#8
#8 Sol

Mold Number
B-1322
B-1323
B-1324
B-1325
B-5659
B-5342
B-5652
B-5668
B-5943
B-1326
B-1327
B-1328
B-1329
B-1330
B-6046
B-5676
B-5679
B-5680
B-5682
B-1331
B-1332
B-1333
B-1334
B-1335
B-1336
B-5340
B-5684
B-6552
B-5686
B-5688

Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

Price Weld
Key Metal
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

115
115
90
90
90
90
90
65
65
150
150
115
115
115
115
90
90
90
90
200
200
150
150
150
150
150
90
90
90
90

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

BURNDY
Grounding
TYPE BCR-1 MOLDS
Horizontal Cable Terminal to
Ground Rod
Type BCR-1 Molds are used to terminate horizontal copper cable at the top of a vertical
ground rod.
Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors; 1/2

through 1
 for the ground rod.
Contact BURNDY® Products for information
D-64 on molds for conductors not listed below.

Cable
Grd Rod
Tap

1/2


5/8


#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM

Mold Number
B-8402
B-8403
B-495
B-496
B-497
B-498
B-499
B-500
B-501
B-502
B-8414
B-8415
B-503
B-504
B-505
B-506
B-507
B-508
B-509
B-510
B-511
B-513

Price Weld
Key Metal
18†*
18†*
4
4
4
4
4
4
4
4
18†
18†
4
4
4
4
4
4
4
4
4
4

25
25
65
65
90
90
90
90
90
90
32
32
65
65
90
90
90
90
90
115
115
150

Handle
Clamps
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix “-N” to mold number.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.

Cable
Grd Rod
Tap

3/4


1


#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM

Mold Number
B-8422
B-8426
B-5781
B-514
B-515
B-516
B-517
B-518
B-519
B-520
B-521
B-523
B-524
B-525
B-526
B-527
B-528
B-529
B-530
B-531
B-533
B-534
B-535

Required Tools:
Handle Clamps (see chart for correct handles)
† Sold complete with handles
* B38-0309-00 Flint Ignitor (included)
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0304-00 File (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

Price Weld
Key Metal
181*
191*
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5

32
45
90
90
90
90
90
90
90
115
115
150
250
150
150
150
150
150
200
200
200
250
2-150

Handle
Clamps
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

BURNDY
Grounding
TYPE BCR-2 MOLDS
Horizontal Cable to
Ground Rod
Type BCR-2 Molds are used to join horizontal
through copper cable to the top of a vertical
ground rod.
Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors; 1/2

through 1
 for the ground rod.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable
Grd Rod
Tap

1/2


5/8


#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM

Mold Number
B-8434
B-8435
B-537
B-538
B-539
B-540
B-541
B-542
B-543
B-544
B-8441
B-8442
B-545
B-546
B-547
B-548
B-549
B-550
B-551
B-532
B-553
B-555

D-65

Price Weld
Key Metal
181†*
18†*
4
4
4
4
4
4
4
4
18†*
18†*
4
4
4
4
4
4
4
4
4
4

32
32
90
90
90
90
115
115
150
200
32
32
90
90
90
115
115
115
150
200
200
250

Handle
Clamps
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or
galvanized steel ground rods add suffix “-N” to mold number.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.

Cable
Grd Rod
Tap

3/4


1


#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM

Mold Number
B-8452
B-8454
B-556
B-557
B-558
B-559
B-560
B-561
B-562
B-563
B-564
B-566
B-567
B-569
B-570
B-571
B-572
B-573
B-574
B-575
B-577
B-578
B-579

Required Tools:
Handle Clamps (see chart for correct handles)
† Sold complete with handles
*B38-0309-00 Flint Ignitor (included)
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0304-00 File (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

Price Weld
Key Metal
19†*
19†*
4
4
4
4
4
4
4
4
4
4
5
4
4
4
4
4
4
4
4
5
5

45
65
90
90
115
115
115
115
150
200
200
250
2-200
150
150
150
150
200
200
200
250
2-200
500

Handle
Clamps
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107

BURNDY
Grounding
TYPE BCR-3 MOLDS
Horizontal Through Cable to
Ground Rod
Type BCR-3 Molds are used to join horizontal
through run cable to the side of a vertical
ground rod.
Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors; 1/2

through 1
 for the ground rod.
Contact BURNDY® Products for information
D-66 on molds for conductors not listed below.

Cable
Grd Rod
Tap

1/2


5/8


#6
#4
#2
#1
1/0
2/0
4/0
250 MCM
#6
#4
#2
#1
1/0
2/0
4/0
250 MCM
500 MCM

Mold Number
B-5321
B-2154
B-2155
B-2156
B-1581
B-1582
B-1583
B-1584
B-5660
B-2157
B-2158
B-2159
B-1586
B-1587
B-1588
B-1589
B-1593

Price Weld
Key Metal
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
13

65
90
90
115
115
115
150
150
65
90
90
115
115
115
150
150
2-200

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or
galvanized steel ground rods add suffix “-N” to mold number.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.

Cable
Grd Rod
Tap

3/4


1


#6
#4
#2
#1
1/0
2/0
#4
250 MCM
500 MCM
750 MCM
#6
#4
#2
#1
1/0
2/0
4/0
250 MCM
500 MCM
750 MCM

Mold Number
B-6630
B-2160
B-2161
B-2162
B-1594
B-1595
B-1596
B-1597
B-1601
B-1602
B-6906
B-2163
B-2164
B-2165
B-1603
B-1604
B-1605
B-1606
B-1610
B-1611

Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)
B38-0304-00 File (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

Price Weld
Key Metal
24
24
24
24
24
24
24
24
13
13
24
24
24
24
24
24
24
24
13
13

65
90
90
115
115
115
150
200
500
3-250
90
90
90
115
15
115
150
200
500
3-250

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107

BURNDY
Grounding
TYPE BCR-17 MOLDS
Horizontal Run and Tap
Cables to Ground Rod
Type BCR-17 Molds are used to join horizontal run and tap cables to the top of a vertical
ground rod.
Size range is #4 through 750 MCM solid or
concentric stranded copper conductors; 1/2

through 1
 for the ground rod.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable
Grd Rod
Tap

1/2


5/8


#4
#2
#1
1/0
2/0
3/0
4/0
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM

Mold Number
B-5416
B-6165
B-5830
B-5940
B-5850
B-5833
B-5380
B-5972
B-5935
B-5699
B-5746
B-5963
B-5734
B-5732
B-5722

D-67

Price Weld
Key Metal
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5

90
90
90
115
150
200
200
90
115
115
150
200
250
250
2-150

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or
galvanized steel ground rods add suffix “-N” to mold number.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.

Cable
Grd Rod
Tap

3/4


1


#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM

Mold Number
B-5698
B-5294
B-5390
B-6025
B-5738
B-6003
B-2566
B-5904
B-5857
B-5777
B-5961
B-5556
B-5555
B-6048
B-5992
B-5877
B-5821
B-5820
B-5804
B-5803
B-5561
B-5515
B-5513

Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)
B38-0304-00 File (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

Price Weld
Key Metal
4
4
4
4
4
4
4
5
5
5
5
4
4
4
4
4
5
5
5
5
5
6
6

90
115
115
150
200
250
250
2-150
2-200
2-200
3-200
115
150
150
200
250
2-150
2-150
2-200
500
500
3-250
2-500

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-107
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-107
B-107
B-107
B-107
B-107

BURNDY
Grounding
TYPE BCR-24 MOLDS
Horizontal Parallel Run Cables
to Ground Rod
Type BCR-24 Molds are used to join horizontal parallel cables to the top of a vertical
ground rod.
Size range is #4 through 750 MCM solid or
concentric stranded copper conductors; 1/2

through 1
 for the ground rod.
Contact BURNDY® Products for information
D-68 on molds for conductors not listed below.

Cable
Grd Rod
Tap

1/2


5/8


#4
#2
#1
1/0
2/0
3/0
4/0
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM

Mold Number
B-5640
B-5667
B-6002
B-5767
B-5604
B-5560
B-6766
B-6208
B-5702
B-5517
B-5573
B-8451
B-2510
B-5428
B-1212
B-2084
B-2558
B-2450

Price Weld
Key Metal
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5

115
115
115
150
200
250
250
115
150
150
200
250
2-150
2-150
2-200
500
500
3-250

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-107
B-107
B-107
B-107

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or
galvanized steel ground rods add suffix “-N” to mold number.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.

Cable
Grd Rod
Tap

3/4


1


#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM

Mold Number
B-8011
B-2320
B-2235
B-6051
B-8802
B-8726
B-5677
B-8461
B-8428
B-6294
B-8214
B-8027
B-5330
B-5332
B-5333
B-5334
B-5335
B-5336
B-5337
B-5338
B-5341
B-5351
B-5352
B-5353

Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
‡ Crucible B-181 required
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)
B38-0304-00 File (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

Price Weld
Key Metal
4
4
4
4
4
5
5
5
5
5
5
6
4
4
4
4
5
5
5
5
5
5
6
64

115
150
150
200
250
2-150
2-150
2-200
500
500
3-250
2-500
150
200
200
250
2-150
2-200
2-200
500
3-200
3-200
2-500
5-250

Handle
Clamps
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-107
B-107
B-107
B-107
B-107
B-106
B-106
B-106
B-106
B-107
B-107
B-107
B-107
B-107
B-107
B-107
B-107

BURNDY
Grounding
SINGLE SHOT MOLDS
BURNDYWeld™ Single Shot Molds are an
economical way to make cable connections
onto the top of a ground rod. The Single Shot
is a disposable single use ceramic mold that
comes complete with everything required
except the Flint Ignitor.

Ground
Rod Size

1/2


5/8


3/4


Cable Size
Solid
Stranded
#6, #8
#3, #4
#1, #2
#6, #8
#3, #4
#1, #2
#6, #8
#3, #4
#1, #2
2/0, 1/0
#6, #8
#3, #4
#1, #2
2/0, 1/0
#6, #8
#3, #4
#1, #2
#6, #8
#3, #4
#1, #2
#6, #8
#3, #8
#1, #2
2/1, 1/0
#6, #8
#3, #4
#1, #2
2/0, 1/0
#6, #8
#3, #4
#1, #2
#6, #8
#3, #4
#1, #2

#8
#4, #6
#2, #3
#8
#4, #6
#2, #3
#8
#4, #6
#2, #3
1/0, #1
2/0
#8
#4, #6
#2, #3
1/0, #1
#8
#4, #6
#2, #3
#8
#4, #6
#2, #3
#8
#4, #6
#2, #3
1/0, #1
2/0
#8
#4, #6
#2, #3
1/0, #1
#8
#4, #6
#2, #3
#8
#4, #6
#2, #3

Type

Mold
Number

Cadweld®
Part #

BCR-1
BCR-1
BCR-1
BCR-2
BCR-2
BCR-2
BCR-1
BCR-1
BCR-1
BCR-1
BCR-1
BC R-2
BCR-2
BCR-2
BCR-2
BCR-24
BCR-14
BCR-24
BCR-25
BCR-25
BCR-25
BCR-1
BCR-1
BCR-1
BCR-1
BCR-1
BCR-2
BCR-2
BCR-2
BCR-2
BCR-24
BCR-24
BCR-24
BCR-25
BCR-25
BCR-25

BS-2009
BS-2010
BS-2011
BS-2024
BS-2025
BS-2026
BS-2012
BS-2013
BS-2014
BS-2015
BS-2016
BS-2027
BS-2028
BS-2029
BS-2030
BS-2105
BS-2106
BS-2107
BS-2006
BS-2007
BS-2008
BS-2017
BS-2018
BS-2019
BS-2020
BS-2021
BS-2031
BS-2032
BS-2033
BS-2034
BS-2108
BS-2109
BS-2110
BS-2068
BS-2069
BS-2070

GR1-141G
GR1-141L
GR1-141V
GT1-141G
GT1-141L
GT1-141V
GT1-161G
GT1-141L
GR1-161V
GR1-162C
GR1-162G
FRT1-161G
GT1-161L
GT1-161V
GT1-162C
NX1-161G
NX1-161L
NX1-161V
NT1-161G
NT1-161L
NT1-161V
GR1-181G
GR1-181L
GR1-181V
GR1-182C
GR1-182G
GT1-181G
GT1-181L
GT1-181V
T1-182C
NX1-181G
NX1-181L
NX1-181V
NT1-181G
NT1-181L
NT1-181V

BCR-1

D-69

BCR-2

BCR-24

Cadweld® is a registered trademark of the Erico International Corporation

BCR-25

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TYPE BCS-1 MOLDS
Horizontal Cable to Horizontal
Steel Surface
Type BCS-1 Molds are used to terminate a
horizontal copper cable to any horizontal steel
surface. Note that the cable is OFF the surface.
Size range is 1/0 through 1000 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.
D-70

Cable Size

Mold Number

Price
Key

1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM

B-644
B-645
B-646
B-647
B-648
B-649
B-650
B-652
B-653
B-654

4
4
4
4
4
4
4
4
5
5

Weld
Metal

Handle
Clamps

90
90
115
115
115
150
200
200
2-150
2-200

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107

Weld
Metal

Handle
Clamps

45
45
45
65
90
90
115
115
115
150
200
200
2-150
2-200

N/A
N/A
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)
B38-0101-00 Rasp (pg D-85)

TYPE BCS-8 MOLDS
Horizontal Cable to Horizontal
Steel Surface
Type BCS-8 Molds are used to terminate a
horizontal copper cable to any horizontal
steel surface. Note that the cable is ON the
surface.
Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable Size

Mold Number

Price
Key

#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM

B-628
B-629
B-630
B-631
B-7146
B-7075
B-2199
B-6114
B-2200
B-2506
B-2507
B-2509
B-2542
B-2511

3†**
3†*
3†*
3†*
4
4
4
4
4
4
4
4
5
5

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
† Sold complete with frame
* B38-0309-00 Flint Ignitor (included)
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0330-00 Cable Clamp (pg D-85)
B38-0101-00 Rasp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TYPE BCS-2 MOLDS
Horizontal Through Cable to
Horizontal Steel Surface
Type BCS-2 Molds are used to join horizontal
through copper cable to any horizontal steel
surface. Note the cable is OFF the surface.
Size range is 1/0 through 1000 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable Size

Mold Number

Price
Key

1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM

B-616
B-617
B-618
B-619
B-620
B-621
B-622
B-624
B-625-H
B-626-H

4
4
4
4
4
4
4
5
5
5

Weld
Metal

Handle
Clamps

90
115
115
150
150
200
250
2-150
3-250
2-500

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-107

Weld
Metal

Handle
Clamps

45
45
45
65
90
115
115
150
150
200
250
2-150

N/A
N/A
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see above for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)

TYPE BCS-9 MOLDS
Horizontal Through Cable to
Horizontal Steel Surface
Type BCS-9 Molds are used to join horizontal
through copper cable to any horizontal steel
surface. Note the cable is ON the surface.
Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable Size

Mold Number

Price
Key

#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM

B-602
B-603
B-604
B-605
B-8379
B-5331
B-8381
B-7192
B-8413
B-8423
B-8410
B-5065

3†*
3†*
3†*
3†*
4
4
4
4
4
4
4
5

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
† Sold complete with handle frame
* B38-0309-00 Flint Ignitor (included)
Other recommended accessories:
B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85)
B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85)
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

D-71

BURNDY
Grounding
TYPE BCS-3 MOLDS
Angular Cable Drop to Vertical
Steel Surface
Type BCS-3 Molds are used to join the end of
a copper cable at a 45˚ angle to a vertical
steel surface.
Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors.
Cable to Flat Steel

Contact BURNDY® Products for information
on molds for conductors not listed below.
D-72

Cable to Flat Steel

Cable to Pipe

Cable to Pipe

Cable Size

Mold Number

Price
Key

Weld
Metal

Handle
Clamps

#6
#4
#3
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM

B-585
B-586
B-587
B-588
B-589
B-590
B-591
B-592
B-593
B-594
B-595
B-596
B-598
B-599
B-600

4
4
4
4
4
4
4
4
4
4
4
4
4
5
5

45
45
45
45
65
90
90
115
115
115
150
200
200
2-150
2-200

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
Magnetic Clamps to hold molds against vertical steel (pg D-84)
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)

Cable
Size
#4

#2 Sol

#2

#1

1/0

2/0

3/0

4/0

For mold types or BURNDYWeld™ items
not shown, please contact factory
or refer to full BURNDYWeld™ catalog.

Pipe
Size

Mold
Number

Price
Key

Weld
Metal

Handle
Clamps

1-1/4
 to 4

4
 to 6

6
 to 10

12
 & up
1-1/4
 to 4

4
 to 6

6
 to 10

12
 & up
1-1/4
 to 4

4
 to 6

6
 to 10

12
 & up
1-1/4
 to 4

4
 to 6

6
 to 10

12
 & up
1-1/4
 to 4

4
 to 6

6
 to 10

12
 & up
1-1/4
 to 4

4
 to 6

6
 to 10

12
 & up

1-1/4
 to 4

4
 to 6

6
 to 10

12
 & up
1-1/4
 to 4

4
 to 6

6
 to 10

12
 & up

B-2476
B-2477
B-2478
B-586‡
B-9233-S
B-2480-S
B-2583-S
B-588-S‡
B-9233
B-2480
B-2688
B-588‡
B-2482
B-2483
B-2484
B-589‡
B-2486
B2487
B-2488
B-590‡
B-8833
B-2490
B-2491
B-591‡
B-2493
B-2494
B2495
B-592‡
B-9021
B2497
B2498
B593‡

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

45
45
45
45
45
45
45
45
45
45
45
45
65
65
65
65
90
90
90
90
90
90
90
90
115
115
115
115
115
115
115
115

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B106-32 Vertical Chain Clamp w/ B-106 Handles for 4
 Pipe & smaller
B40-0106-27 20
 Chain Extension for 4
 to 10
 Pipe
Use (2) 20
 Chain Extensions for pipe sizes between 10
 and 16

B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)
‡ Flat Surface Mold

BURNDY
Grounding
TYPE BCS-23 MOLDS
Vertical Cable Drop to
Vertical Steel Surface
Type BCS-23 Molds are used to join vertical
cable down to a vertical steel surface. Note
that the cable is OFF the surface.
Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.
D-73

Cable Size

Mold Number

Price
Key

Weld
Metal

Handle
Clamps

#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM

B-5389
B-5359
B-2781
B-5361
B-2189
B-2540
B-5362
B-8718
B-8165
B-5363
B-9029
B-8512

4
4
4
4
4
4
4
4
4
4
4
17

45
65
65
90
115
115
150
150
200
200
250
2-150

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
Magnetic Clamps to hold molds against vertical steel
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TYPE BCS-4 MOLDS
Vertical Through Cable to
Vertical Steel Surface
Type BCS-4 Molds are used to join a vertical
through copper cable to a vertical steel surface. Note that the cable is OFF the surface.
For molds with the cable on the surface, contact BURNDY® Products.
Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.
D-74 Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable Size

Mold Number

Price
Key

#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM

B-1215
B-1216
B-1218
B-1219
B-1220
B-1221
B-1222
B-1223
B-1224
B-1225-H
B-1226-H
B-1228-H

4
4
4
4
17
17
17
17
17
6
6
6

Weld
Metal

Handle
Clamps

90
90
115
115
200
200
250
250
250
500
3-200
3-250

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-107

Weld
Metal

Handle
Clamps

65
65
65
90
115
115
150
150
150

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
Magnetic Clamps to hold molds against vertical steel
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)

TYPE BCS-6 MOLDS
Horizontal Through Cable to
Vertical Steel Surface
Type BCS-6 Molds are used to join horizontal
through copper cable to a vertical steel surface. Note that the cable is OFF the surface.
Size range is #6 through 250 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable Size

Mold Number

Price
Key

#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM

B-1626
B-1627
B-1628
B-1629
B-1630
B-1631
B-1632
B-1633
B-1634

4
4
4
4
4
4
4
4
4

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85)
B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85)
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TYPE BCS-7 MOLDS
Overhead Vertical Tap Cable
to Vertical Steel Surface
Type BCS-7 Molds are used to join an overhead vertical copper conductor drop tap to a
vertical steel surface.
Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable Size

Mold Number

Price
Key

#6
#4
#3
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM

B-1635
B-1636
B-1637
B-1638
B-1639
B-1640
B-1641
B-1642
B-1643
B-1644
B-1645
B-1646
B-1648
B-1649
B-1650

4
4
4
4
4
4
4
17
17
17
17
6
6
6
6

Weld
Metal

Handle
Clamps

65
65
65
65
90
150
150
200
200
200
250
2-150
2-200
500
3-200

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-107
B-107
B-107
B-107

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
Magnetic Clamps to hold molds against vertical steel
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)

For mold types or BURNDYWeld™ items
not shown, please contact factory
or refer to full BURNDYWeld™ catalog.

TYPE BCS-18 MOLDS
Horizontal Tap Cable to
Vertical Steel Surface
Type BCS-18 Molds are used to connect a
horizontal conductor to a vertical steel surface. Note that the cable is
ON the surface.
Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Cable Size

Mold Number

Price
Key

Weld
Metal

Handle
Clamps

#6
#4
#2
#1
1/0
2/0
3/0
4/0
250 MCM
300 MCM
350 MCM
500 MCM

B-5910
B-2761
B-2569
B-6060
B-5419
B-2567
B-6072
B-9253
B-2568
B-6061
B-6067
B-8359

4
4
4
4
4
4
4
4
4
4
4
4

45
45
45
65
90
90
115
115
115
150
200
200

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

NOTE: Add (-R) to mold number for right hand mold or (-L) for left hand mold. Right hand (-R)
mold will be furnished if not specified.
• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
Vertical Chain Clamps
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)

For mold types or BURNDYWeld™ items
not shown, please contact factory
or refer to full BURNDYWeld™ catalog.

D-75

BURNDY
Grounding
TYPE BCS-5 MOLDS
Horizontal Cable Tap to
Horizontal Cast Iron Surface
Type BCS-5 Molds are used to join horizontal
cable taps to horizontal cast iron surfaces.
Note that the cable is ON the surface.
Size range is #6 through #1 solid or concentric stranded copper conductors.
Contact BURNDY® Products for information
on molds for conductors not listed below.
D-76

Cable Size

Mold Number

Price
Key

Weld
Metal

Handle
Clamps

#6 Sol
#6
#4 Sol
#4
#2 Sol
#2
#1 Sol
#1

B-1613
B-1614
B-1615
B-1616
B-1617
B-1618
B-1619
B-1620

3+
3+
3+
3+
3+
3+
3+
3+

2SCI
25CI
45CI
45CI
45CI
45CI
65CI
65CI

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
† Sold complete with frame
B38-0309-00 Flint Ignitor (included)
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0101-00 Rasp (pg D-85)

DO NOT use Type BCS-5 molds on Soil Pipe (ASTM A74-82). A
test weld should be made on a section of the pipe being used
to determine the possibility of detrimental metallurgical effects.

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TYPE BCRE-1 MOLDS
Horizontal Parallel Tap
to Rebar
Type BCRE-1 Molds are recommended for
parallel, horizontal connections for solid or
concentric stranded conductors #6 through
4/0 joined to reinforcing bars #3 through #6
and larger. The high copper content joint has
a higher current carrying capacity than the
conductors being joined and is impervious to
vibration and moisture.
D-77

Contact BURNDY® Products for information
on molds for conductors not listed below.

Rebar
Size

#3

#4
&
Larger

#4

#5

#6
&
Larger

Cable
Size

Mold
Number

Packing
Material ‡

Price
Key

Weld
Metal

Handle
Clamps

#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
1/0
2/0
3/0
4/0
1/0
2/0
3/0
4/0

B-7500
B-7501
B-7502
B-7503
B-7504
B-7505
B-7506
B-7507
B-7508
B-7509
B-7510
B-7511
B-7512
B-7513
B-7514
B-7515
B-7520
B-7521
B-7522
B-7523
B-7528
B-7529
B-7530
B-7531

838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4061-00
838-4061-00
838-4061-00
838-4061-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4062-00
838-4062-00
838-4062-00
838-4062-00

4
4
4
4
4
4
4
4
3+
3+
3+
3+
4
4
4
4
4
4
4
4
14+
14+
14+
14+

25
32
45
65
90
90
115
115
25
32
45
65
90
90
115
115
90
90
115
115
90
90
115
115

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
N/A
N/A
N/A
N/A
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
N/A
N/A
N/A
N/A

‡ PACKING MATERIAL NOTE
A packing pad is necessary when making BURNDYWeld™ connections to
Rebar. Packing Material B38-4060-00 is
a special, patented copper-wool packing,
with enough in each bag to do between
40 and 50 connections. Packing Material
No.’s B38-4061-00, B38-4062-00 and
B38-4063-00 are a ceramic fiber material and can be used for one connection
only. Be sure to specify Packing Material
No. when ordering Mold and Weld Metal.

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
† Sold complete with frame
B38-0309-00 Flint Ignitor
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0304-00 File (pg D-86)

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TYPE BCRE-2 MOLDS
Horizontal Cable Tap to
Horizontal Rebar Run
Type BCRE-2 Molds are recommended for
right angle, horizontal connections for solid or
concentric stranded conductors #6 through
4/0 joined to reinforcing bars #3 through #6.
The high copper content joint has a higher
current carrying capacity than the conductors
being joined and is impervious to vibration
and moisture.
D-78 Contact BURNDY® Products for information
on molds for conductors not listed below.

Rebar
Size

#3

#4

#5

#6

Cable
Size

Mold
Number

Packing
Material ‡

Price
Key

Weld
Metal

Handle
Clamps

#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0

B-7588
B-7589
B-7590
B-7591
B-7592
B-7593
B-7594
B-7595
B-7596
B-7597
B-7598
B-7599
B-7600
B-7601
B-7602
B-7603
B-7604
B-7605
B-7606
B-7607
B-7608
B-7609
B-7610
B-7611
B-7612
B-7613
B-7614
B-7615
B-7616
B-7617
B-7618
B-7619

838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-406000
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4606-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
8384060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

45
45
65
65
90
90
115
115
45
45
65
65
90
90
115
115
90
90
90
90
115
115
150
150
90
90
90
90
115
115
150
150

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid
conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact
BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories
B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85)
B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85)
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0304-00 File (pg D-86)

‡ PACKING MATERIAL NOTE
A packing pad is necessary when making BURNDYWeld™ connections to
Rebar. Packing Material B38-4060-00 is
a special, patented copper-wool packing, with enough in each bag to do
between 40 and 50 connections.
Packing Material No.’s B38-4061-00,
B38-4062-00 and B38-4063-00 are a
ceramic fiber material and can be used
for one connection only. Be sure to specify Packing Material No. when ordering
Mold and Weld Metal.

For mold types or BURNDYWeld™ items
not shown, please contact factory
or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TYPE BCRE-3 MOLDS
Horizontal through Cable to
Vertical Rebar
Type BCRE-3 Molds are recommended for
horizontal conductors to vertical rebar connections for solid or concentric stranded conductors #6 through 4/0 joined to reinforcing
bars #3 through #7 & larger. The high copper
content joint has a higher current carrying
capacity than the conductors being joined
and is impervious to vibration and moisture.
D-79

Contact BURNDY® Products for information
on molds for conductors not listed below.

Rebar
Size

#3

#4

#5

#6

#7
&
Larger

Cable
Size

Mold
Number

Packing
Material ‡

Price
Key

Weld
Metal

Handle
Clamps

#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0

B-7620
B-7621
B-7622
B-7623
B-7624
B-7625
B-7626
B-7627
B-7628
B-7629
B-7630
B-7631
B-7632
B-7633
B-7634
B-7635
B-7636
B-7637
B-7638
B-7639
B-7640
B-7641
B-7642
B-7643
B-7644
B-7645
B-7646
B-7647
B-7648
B-7649
B-7650
B-7651
B-7652
B-7653
B-7654
B-7655
B-7656
B-7657
B-7658
B-7659

838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00

24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
4+
4+
4+
4+
4+
4+
4+
4+

90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106-41
B-106-41
B-106-41
B-106-41
B-106-41
B-106-41
B-106-41
B-106-41

For mold types or BURNDYWeld™ items
not shown, please contact factory
or refer to full BURNDYWeld™ catalog.

‡ PACKING MATERIAL NOTE
A packing pad is necessary when making BURNDYWeld™ connections to
Rebar. Packing Material B38-4060-00 is
a special, patented copper-wool packing, with enough in each bag to do
between 40 and 50 connections.
Packing Material No.’s B38-4061-00,
B38-4062-00 and B38-4063-00 are a
ceramic fiber material and can be used
for one connection only. Be sure to specify Packing Material No. when ordering
Mold and Weld Metal.

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix
“-S” to mold number for solid conductors.
• For heavy duty molds, molds with wear plates or molds for
Copperweld® cable, contact BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
Vertical Chain Clamps
† B40-0319-03 Mold Cleaner for cartridge sizes #90-#500
(pg D-85)
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0304-00 File (pg D-85)

BURNDY
Grounding
TYPE BCRE-4 MOLDS
Horizontal through Cable to
Horizontal Rebar
Type BCRE-4 Molds are recommended for
horizontal through conductors to horizontal
rebar at right angle connections for solid or
concentric stranded conductors #6 through
4/0 joined to reinforcing bars #3 through #6 &
larger. The high copper content joint has a
higher current carrying capacity than the conductors being joined and is impervious to
D-80 vibration and moisture.
Contact BURNDY® Products for information
on molds for conductors not listed below.

Rebar
Size

#3

#4

#5

#6
&
Larger

Cable
Size

Mold
Number

Packing
Material ‡

Price
Key

Weld
Metal

Handle
Clamps

#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0

B-7708
B-7709
B-7710
B-7711
B-7712
B-7713
B-7714
B-7715
B-7716
B-7717
B-7718
B-7719
B-7720
B-7721
B-7722
B-7723
B-7724
B-7725
B-7726
B-7727
B-7728
B-7729
B-7730
B-7731
B-7732
B-7733
B-7734
B-7735
B-7736
B-7737
B-7738
B-7739

838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4061-00
868-4061-00
838-4061-00
838-406100
838-4062-00
838-4062-00
838-4062-00
838-4062-00

4
4
4
4
22
22
22
22
4
4
4
22
22
22
22
22
4
4
4
22
22
22
22
22
14+
14+
14+
14+
14+
14+
14+
14+

90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

‡ PACKING MATERIAL NOTE
A packing pad is necessary when making BURNDYWeld™ connections to
Rebar. Packing Material B38-4060-00 is
a special, patented copper-wool packing, with enough in each bag to do
between 40 and 50 connections.
Packing Material No.’s B38-4061-00,
B38-4062-00 and B38-4063-00 are a
ceramic fiber material and can be used
for one connection only. Be sure to specify Packing Material No. when ordering
Mold and Weld Metal.

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix
“-S” to mold number for solid conductors.
• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
† Sold complete with frame
B38-0309-00 Flint Ignitor
Other recommended accessories:
B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85)
B38-3922-00 Mold Cleaning Brush (pg D-85)
For mold types or BURNDYWeld™ items
B38-0135-00 Cable Cleaning Brush (pg D-85)
not shown, please contact factory
B38-0304-00 File (pg D-86)

or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TYPE BCRE-6 MOLDS
Horizontal Cable Tap to
Vertical Rebar
Type BCRE-6 Molds are recommended for
horizontal conductors terminating at right
angles to vertical rebar connections for solid
or concentric stranded conductors #6 through
4/0 joined to reinforcing bars #3 through #7
and larger. The high copper content joint has
a higher current carrying capacity than the
conductors being joined and is impervious to
vibration and moisture.

D-81

Contact BURNDY® Products for information
on molds for conductors not listed below.

Rebar
Size

#3

#4

#5

#6

#7
&
Larger

Cable
Size

Mold
Number

Packing
Material ‡

Price
Key

Weld
Metal

Handle
Clamps

#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0
#6
#4
#2
#1
1/0
2/0
3/0
4/0

B-7884
B-7885
B-7886
B-7887
B-7888
B-7889
B-7890
B-7891
B-7892
B-7893
B-7894
B-7895
B-7896
B-7897
B-7898
B-7899
B-7900
B-7901
B-7902
B-7903
B-7904
B-7905
B-7906
B-7907
B-7908
B-7909
B-7910
B-7911
B-7912
B-7913
B-7914
B-7915
B-7916
B-7917
B-7918
B-7919
B-7920
B-7921
B-7922
B-7923

838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4060-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00
838-4063-00

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150

B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106
B-106-32
B-106-32
B-106-32
B-106-32
B-106-32
B-106-32
B-106-32
B-106-32

‡ PACKING MATERIAL NOTE
A packing pad is necessary when making BURNDYWeld™ connections to
Rebar. Packing Material B38-4060-00 is
a special, patented copper-wool packing, with enough in each bag to do
between 40 and 50 connections.
Packing Material No.’s B38-4061-00,
B38-4062-00 and B38-4063-00 are a
ceramic fiber material and can be used
for one connection only. Be sure to specify Packing Material No. when ordering
Mold and Weld Metal.

• For sizes not listed, contact BURNDY® Products.
• Molds listed are for concentric stranded cable. Add suffix
“-S” to mold number for solid conductors.
• For heavy duty molds, molds with wear plates or molds for
Copperweld® cable, contact BURNDY® Products.
• For expedited service, contact BURNDY® Products.
Required Tools:
Handle Clamps (see chart for correct handles)
B38-0309-00 Flint Ignitor
Other recommended accessories:
B38-3922-00 Mold Cleaning Brush (pg D-85)
B38-0135-00 Cable Cleaning Brush (pg D-85)
B38-0304-00 File (pg D-86)

*The B106-32 comes complete with a B-106 handle clamp
and B40-0106-76 vertical chain clamp. Although good for use
on all sizes of rebar, vertical chain clamps are strongly recommended on large size rebar as they hold the mold to the rebar
securely. If you already have a B-106 handle clamp, you can
purchase the vertical chain clamps separately. See page 76
for a variety of options.

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
BURNDYWeld FILL*
BURNDYWeld™ FILL is an economical solution for areas with very difficult grounding
issues. BURNDYWeld™ FILL is highly conductive in a wet or dry application and does
not require moisture to lower the resistance of
your grounding system. BURNDYWeld™
FILL contains a corrosion inhibitor which
forms a film on copper, creating a barrier
against corrosion.
BURNDYWeld™ FILL can be poured in dry or
pumped in slurry form. No tamping required.
It is very contractor friendly. No special tools
D-82 required.
*BURNDYWeld™ FILL is the catalog number.

4

Thickness of
BURNDYWeld™ FILL
(Inches)

2
3
4
5
6
7
8
9
10

4.1
6.2
8.2
10.3
12.3
14.4
16.4
18.5
20.6

BURNDYWeld™ FILL
Advantages:
•
•
•
•
•
•
•
•
•
•
•
•

Easy to install.
Electrically conductive.
Environmentally friendly.
Will not leach into the ground.
Positive low resistance, electrical connection to earth.
Does not contain any hazardous chemicals.
Compatible with all copper grounding
systems.
Contains a corrosion inhibitor to protect
copper.
Will not expand or shrink.
Not affected by freezing.
Excellent shelf life.
Typical resistivity <10 Ohm-cm

Material Required Per Linear Foot of Trench
Width of Trench (Inches)
6
8
10
12
14
6.2
9.3
12.3
15.4
18.5
21.6
24.7
27.8
30.8

8.1
12.1
16.2
20.2
24.2
28.3
32.3
36.4
40.4

10.1
15.2
20.2
25.3
30.3
35.4
40.4
45.5
50.5

12.1
18.2
24.2
30.3
36.4
42.4
48.5
54.6
60.6

14.1
21.2
28.3
35.4
42.4
49.5
56.0
63.7
70.7

16

18

20

22

24

16.2
24.2
32.3
40.4
48.5
56.6
64.7
72.7
80.8

18.2
27.3
36.4
45.5
54.6
63.7
72.7
81.8
90.9

20.2
30.3
40.4
50.5
60.6
70.7
80.8
90.9
101.0

22.2
33.3
44.5
55.6
66.7
77.8
88.9
100.0
111.1

24.2
36.4
48.5
60.6
72.7
84.9
97.0
109.1
121.2

To calculate the lbs. of material required to fill a trench:
• Determine desired thickness.
• Move to the right until you are under the known width of the trench. This number will be the
weight of the material in lbs./linear ft.
• Take this number and multiply by the length of the trench in feet.Your answer will be the amount
of BURNDYWeld™ FILL material required to fill the trench to the desired level in lbs.
Example:
Thickness:
Width

=
=

Answer

=
=

6 inches
18 inches
54.6 lbs. per linear ft. (from the table above)
54.6 lbs. per linear ft. x 25 ft. trench = 1,365 lbs. of BURNDYWeld™ FILL
28 (50 lb.) bags of BURNDYWeld™ FILL

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
BURNDYWeld™ FILL*
Application Information
*BURNDYWeld™ FILL is the catalog number.

Vertical Installation
Drill or bore a hole the desired diameter and
depth. Suspend ground electrode in center of
hole to be filled. Pour BURNDYWeld™ FILL
until desired level is obtained. No tamping is
required.

Dry Volume of
BURNDYWeld™ FILL
vs. Hole Size
Lbs. of
Hole
BURNDYWeld™ FILL
Size
Per Ft.
4

6

8

10

12


Horizontal or Grid
Construction†
Pour into horizontal trench until level of
ground wire is reached. Place ground wire.
Pour in additional BURNDYWeld™ FILL until
wire is covered to desired height. Cover with
fill. No tamping required.
For grid construction, pour BURNDYWeld™
FILL and spread over ground grid until
desired thickness is achieved. Cover with fill.

Ground Resistance
Comparison of
Bare Rod vs.
Hole Size with
Percent Resistance
5/8
 x 10 Rod in
Compared to Rod
Center of 15 Hole
Only (100%)

6.5
14.5
25.8
40.4
58.1

4

6

8

10

12


52%
47%
44%
42%
40%

Steady State Leakage Resistance‡ Using 4/0 Copper Wire vs. BURNDYWeld™ FILL
Percentage of Resistance with .475

Wire Plus BURNDYWeld™ FILL in
Various Diameters Compared
.475
 Diameter
to Wire Only (100%)
Length
25
50
75
100
150
200
250
300

Wire Only
100%
100%
100%
100%
100%
100%
100%
100%

2

83%
85%
86%
87%
88%
88%
89%
89%

† Entire grounding system should be surrounded by
BURNDYWeld™ FILL. Conductors should be
insulated as they exit BURNDYWeld™ FILL
column.

3

78%
81%
82%
83%
84%
85%
85%
86%

4

74%
77%
79%
80%
82%
83%
83%
84%

6

69%
73%
75%
77%
78%
79%
80%
80%

‡ The use of BURNDYWeld™ FILL around the
grounding system will also reduce surge impedance by increasing the effective contact area of
the electrode to soil.

Horizontal Construction

BURNDYWeld™ FILL
Copper Wire
Earth or Fill

Earth or Fill
BURNDYWeld™ FILL

D-83

Grid Construction

Copper Wire

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
BURNDYWeld SET*
Certain applications require a permanent hardening grounding material. BURNDYWeld™
SET is the product of choice. BURNDYWeld™
SET is compatible with all standard copper
grounding systems. It is an economical solution to difficult grounding issues in hard to
deal with areas. BURNDYWeld™ SET is
manufactured from environmentally safe
material and is extremely stable. When mixed
with water or exposed to moisture,
BURNDYWeld™ SET attains the hardening
characteristics of cement while retaining its
highly conductive properties. BURNDYWeld™
D-84 SET will remain highly conductive during a
drought or when exposed to extremely low
temperatures. Since BURNDYWeld™ SET
does not have any shrinkage or expansion
properties it will remain in constant contact
with the earth.

BURNDYWeld™ SET
Advantages:
•
•
•
•
•
•
•
•
•
•
•
•

Easy to install.
Will attain a hardened state.
Electrically conductive.
Environmentally friendly.
Will not leach into the ground.
Positively low resistance, electrical connection to the earth.
Does not contain any hazardous chemicals.
Compatible with all copper grounding systems.
Will not expand or shrink.
Not effected by freezing.
Excellent shelf life.
Typical resistivity <10 Ohm-cm

BURNDYWeld™ SET can be poured in dry or
pumped in slurry form. No tamping required.
It is very contractor friendly. No special tools
required.
*BURNDYWeld™ SET is the catalog number.

4

Thickness of
BURNDYWeld™ SET
(Inches)

2
3
4
5
6
7
8
9
10

3.6
5.4
7.2
9.0
10.8
12.6
14.4
16.3
18.1

Material Required Per Linear Foot of Trench
Width of Trench (Inches)
6
8
10
12
14
5.4
8.1
10.8
13.5
16.3
19.0
21.7
24.4
27.1

7.2
10.8
14.4
18.0
21.5
25.1
28.7
32.3
35.9

9.0
13.5
18.0
22.4
26.9
31.4
35.9
40.4
44.9

10.8
16.2
21.5
26.9
32.3
37.7
43.1
48.5
53.9

12.6
18.8
25.1
31.4
37.7
44.0
50.3
56.5
62.8

16

18

20

22

24

14.4
21.5
28.7
35.9
43.1
50.3
57.4
64.6
71.8

16.2
24.2
32.3
40.4
48.5
56.5
64.6
72.7
80.8

18.0
26.9
35.9
44.9
53.9
62.8
71.8
80.8
89.8

19.7
29.6
39.5
49.4
59.2
69.1
79.0
88.9
98.7

21.5
32.3
43.1
53.9
64.6
75.4
86.2
96.9
107.7

To calculate the lbs. of material required to fill a trench:
• Determine desired thickness of BURNDYWeld™ SET.
• Move to the right until you are under the known width of the trench. This number will be the
weight of the material in lbs./linear ft.
• Take this number and multiply by the length of the trench in feet.Your answer will be the amount
of BURNDYWeld™ SET material required to fill the trench to the desired level in lbs.
Example:
Thickness:
Width

=
=

Answer

=
=

6 inches
18 inches
48.5 lbs. per linear ft. (from the table above)
48.5 lbs. per linear ft. x 25 ft. trench = 1,212.5 lbs. of BURNDYWeld™ SET
24 (50 lb.) bags of BURNDYWeld™ SET

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
BURNDYWeld™ SET*
Application Information
*BURNDYWeld™ SET is the catalog number.

Vertical Installation
Drill or bore a hole to the desired diameter
and depth. Suspend ground electrode in center of hole to be filled. Pour BURNDYWeld™
SET until desired level is obtained. Remove
excess water prior to pumping. If necessary,
BURNDYWeld™ SET may be premixed and
pumped under water.

Dry Volume of
BURNDYWeld™ SET
vs. Hole Size
Lbs. of
Hole
BURNDYWeld™ SET
Size
Per Ft.
4

6

8

10

12


Horizontal or Grid
Construction†
Pour into horizontal trench until level of
ground wire is reached. Place ground wire.
Pour in additional BURNDYWeld™ SET until
wire is covered to desired height. Cover with
fill. No tamping required. Remove excess
water prior to installation.
For grid construction, pour BURNDYWeld™
SET and spread over ground grid until
desired thickness is achieved. Cover with fill.
Use ground staples to maintain ground wire
in center of BURNDYWeld™ SET.

Horizontal Construction

Ground Resistance
Comparison of
Bare Rod vs.
Hole Size with
Percent Resistance
5/8
 x 10 Rod in
Compared to Rod
Center of 15 Hole
Only (100%)

5.7
12.8
22.7
35.5
51.1

4

6

8

10

12


52%
47%
44%
42%
40%

Steady State Leakage Resistance‡ Using 4/0 Copper Wire vs. BURNDYWeld™ SET
Percentage of Resistance with .475

Wire Plus BURNDYWeld™ SET in
Various Diameters Compared
.475
 Diameter
to Wire Only (100%)
Length
25
50
75
100
150
200
250
300

Wire Only
100%
100%
100%
100%
100%
100%
100%
100%

2

83%
85%
86%
87%
88%
88%
89%
89%

† Entire grounding system should be surrounded by
BURNDYWeld™ SET. Conductors should be
insulated as they exit BURNDYWeld™ SET
column. BURNDYWeld™ SET should be used as
a ground enhancement material when a setting fill
is specified.

3

78%
81%
82%
83%
84%
85%
85%
86%

4

74%
77%
79%
80%
82%
83%
83%
84%

6

69%
73%
75%
77%
78%
79%
80%
80%

‡ The use of BURNDYWeld™ SET around the
grounding system will also reduce surge impedance by increasing the effective contact area of
the electrode to soil.

BURNDYWeld™ FILL
Copper Wire
Earth or Fill

Earth or Fill
BURNDYWeld™ FILL

D-85

Grid Construction

Copper Wire

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
BURNDYWeld™
PREFABRICATED
WIRE MESH
Grounding, Personal Safety
Mats, Equipotential Planes,
Signal Reference Grid
Prefabricated wire mesh is:
• manufactured from bare solid copper or
copperclad conductors.
• spaced on 4
, 6
 or 12
 centers.
D-86
• factory silver brazed at each crossover
using 35% silver and a non-corrosive flux.
• furnished in sections with widths from 2 ft
to 18 ft (length limited by weight).
• shipped on tubes and protected for transporting.
• interconnected in the field using
BURNDYWeld™ molds and powder.

Prefabricated Wire Mesh
Description

Part Number
Contact
Factory

Weight/Sq Ft.

#10 Solid Copper Wire Mesh on 4
 Centers
#6 Solid Copper Wire Mesh on 4
 Centers
#6 Solid Copper Wire Mesh on 6
 Centers
#6 Solid Copper Wire Mesh on 12
 Centers
Copperclad Wire Mesh may be ordered
contact factory for part numbers

0.192
0.487
0.325
0.163

When ordering, specify wire type and size, width, length and
spacing.

Wire Size
#6 Sol Copper
#6 Sol Copperweld
#8 Sol Copper
#8 Sol Copperweld
#10 Sol Copper
#10 Sol Copperweld

Molds for Connecting Prefabricated Wire Mesh
Weld
Mold
Price
Handle
Type
Number
Key
Clamp
BCC-14
BCC-14
BCC-14
BCC-14
BCB-34
BCB-34

B-6205
B-6207
B-6209
B-6210
B-6211
B-6212

Adjoining sections of mesh are to be
exothermically welded by installer using
BURNDYWeld™ molds and powder.

18
18
18
18
18
18

included
included
included
included
included
included

Weld
Metal
#25
#15
#15
#15
#15
#15

For mold types or
BURNDYWeld™ items not
shown, please contact
factory or refer to full
BURNDYWeld™ catalog.

BURNDY
Grounding
BURNDYWeld™
PREFABRICATED
WIRE MESH
The prefabricated wire mesh is a convenient,
efficient and economical means of improving
grounding systems at facilities where large
area grounds are required.

Wire Choices
Wire mesh is made from solid wire, either
copper clad steel or pure copper. Copper
clad steel wire has the strength of steel combined with the higher conductivity and corrosion resistance of copper. The two metals are
permanently bonded and act as a single
material.

Silver Brazed Joints
The long wires and cross wires of wire mesh
are silver brazed at their crossing points. This
method provides joints with a breaking
strength strong enough to resist separation
during installation and strong enough to bear
the traffic of heavy vehicles.
Like the wire itself, the silver brazed joints are
highly resistant to corrosion. Moreover, electrical continuity of a silver brazed joint is
excellent.

Installation

Interconnecting

Wire mesh is easily and economically
installed. No expensive, special equipment is
necessary, and there are no time consuming
special handling procedures. The strong, pliable mesh is simply unrolled over the ground,
interconnected using BURNDYWeld™ connections to attach adjacent sections of mesh,
and BURNDYWeld™ to the main ground grid
or ground rods. The mesh may be covered
with a layer of earth or crushed stone.

The BURNDYWeld™ process provides a
rapid, economical, permanent, and highly
conductive method of interconnecting wire
mesh in the field.

When used to control step and touch potentials in an electrical substation, the mesh
does not replace the main ground grid.
However, the main grid can be installed to
control the station resistance without regard
to the step and touch potentials. A properly
designed system employing prefabricated
mesh which is periodically interconnected to
the main grid, will control the step and touch
potentials.

The BURNDYWeld™ process is a controlled
reaction involving molten, superheated copper. It is ideal for connecting mesh because D-87
the reaction occurs quickly which fuses the
wires together into a solid mass. The resulting
weld is permanent and corrosion resistant.
The large weld area provides current carrying
capacity equal to the mesh conductors.
A semipermanent graphite mold is used in
making the BURNDYWeld™ connections.
The mold controls the direction and speed of
the molten metal and determines the shape
of the weld. The equipment is lightweight,
portable and easy to use. No outside source
of heat or power is needed, and only a minimum of training is necessary. The mesh can
be interconnected by this process even under
adverse working conditions.
The adjacent mesh sections are best joined
by the exothermic parallel type BCC-14
connection.

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
B-106 & B-107
HANDLE CLAMPS
BURNDYWeld™ Handle Clamps make possible the use of many different sizes and types
of molds with only two different clamps. The
two handle clamps are catalog numbers
B-106 and B-107. These will fit 95% of all
standard BURNDYWeld™ molds.
1. Use B-106 clamps for all molds having a
price key 4, 7, 17, 22 or 24. These molds
are a nominal 3 1/8
 x 3 1/8
 square.
2 Use B-107 clamps for all molds having a
D-88
price key 5, 6, 8 or 23. These molds are a
nominal 4
 x 4
 square.
3. All molds having a price key 2, 3, 9, 10,
11, 12, 14, 15 or 16 have an attached
frame; separate handles are not required.

B40-0106-75 HANDLE
ATTACHMENT
This Handle Attachment is used to hold Price
Key-14 molds in position. It easily attaches to
the B-106 Handle Clamp. This Handle
Attachment can be used with weld types
BCRE-1 and BCRE-4.
Catalog Number B40-0106-75

B40-0106-75 Shown Attached
to B-106 Handle Clamps
B40-0106-75

MOLD SUPPORT
CLAMP
The Mold Support Clamp is used to hold a
mold in position on a vertical steel column or
angle. It is easily attached to the Handle
Clamps. The Mold Support Clamp can be
used with weld types BCS-3, BCS-18,
BCS-23 and BCS-27.
Catalog Number B40-3657-00

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
VERTICAL MAGNETIC
CLAMPS
Magnetic Clamps are used to hold a mold in
position on a vertical steel surface. The magnetic clamp can be purchased complete with
B-106 Handle Clamps or if you already have
a set of handle clamps, you can order just the
magnetic mounting assembly. The mounting
assembly can easily be mounted on the
prongs of your existing B-106 handle clamps.
A minimum of 10
 is required.
B40-4431-00

B40-4431-01
D-89

Magnetic Clamps With B106 Handle
Catalog
Fits Molds
For Use With
Number
W/Price Key
Weld Types

Catalog
Number

8404431-00

840-4431-01

4 & 17

BCS-3, 4, 7 & 23

Magnetic Clamp Only
Fits Handle
For Use With
Clamps
Weld Types
B-106 & B-107

BCS-3, 4, 7 & 23

HORIZONTAL &
VERTICAL
CHAIN CLAMPS
Chain Clamps are used to hold a mold in position on horizontal or vertical pipe up to 4
 in
diameter. For larger pipe a 20
 chain extension
is available to allow the chain clamps to be
used on pipe up to 10
 in diameter. The chain
clamp can be purchased complete with B-106
or B-107 Handle Clamps or if you already
have a set of handle clamps, you can order
just the chain clamp and mounting assembly.
The mounting assembly can easily attached to
your existing handle clamps. 20
 Chain
Extension catalog number B40-0106-27.

B106-32/B107-32

B40-0106-78

Catalog
Number

Fits Molds
W/Price Key

B106-32
B107-32
B106-37
B107-37
B106-41

4, 17, 22 & 24
5, 6 & 23
4, 17, 22 & 24
5, 6 & 23
4, 17

Catalog
Number

Chain Clamps
For Use With
Weld Types
BCS-3, 4, 7, 23 & BCRE-6
BCS-3, 4, 7 & 23
BCS-1, 2, 5, 8 & 9
BCS-1, 2, 5, 8 & 9
BCS-6, 18 & BCRE-3

B-106 & B-107
B-106 & B-107
B-106 & B-107

BCS-3, 4, 7, 23 & BCRE-6
BCS-1, 2, 5, 8 & 9
BCS-6, 18 & BCRE-3

B40-0106-77

Pipe Position
Vertical
Vertical
Horizontal
Horizontal
Vertical

Chain Clamp Only (Handle Clamps Not Included)
Fits Handle
For Use With
Clamp
Weld Types
Pipe Position

B40-0106-76
B40-0106-78
B40-0106-77

B40-0106-76

Vertical
Horizontal
Vertical

B106-41/B107-41

For mold types or BURNDYWeld™ items
not shown, please contact factory or
refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
BURNDYWeld™ ACCESSORIES
B38-0330-00 CABLE CLAMP
The BURNDYWeld™ Cable Clamp is recommended for holding a wide range of cables
properly in place in molds when welding
cables that are under tension. This prevents
the cables from pulling out of the mold when
the weld is made.

D-90

CABLE CLEANING AND
CARD CLOTH BRUSH
The Cable Cleaning Brush is recommended
for cleaning heavily oxidized cables. The
V-shape brushes permit their use over a wide
range of cable sizes. Brush assembly consists of a handle with two stiff wire bristle
brushes that are rotatable, for longer life and
are replaceable.
The Card Cloth Brush is used for cleaning
large conductors and bus bar. It has short stiff
bristles. These brushes are for cleaning cable
only, not molds.
The Mold Cleaning Brush B38-3922-00 is
used to clean the graphite mold without
scratching the mold.

B38-0135-00

Cable Cleaning Brush
Replacement Brush
Card Cloth Brush
Mold Cleaning Brush

B38-0306-00

B38-0135-00
B38-0135-01
B38-0306-00
B38-3922-00
B38-3922-00

MOLD CLEANERS
Mold Cleaners are used to clean the slag
from molds that are not split through the
crucible.
B40-0319-01
B40-0319-03

for cartridge sizes #15
through #65
for cartridge sizes #90
through #500

PACKING MATERIAL
Packing material is used to prevent the
molten weld metal from leaking out of the
mold. When the cable opening becomes worn
from heavy use, the packing material may be
used to prolong mold use. It is also used
around 7 strand cable to prevent leaking.
Packing material comes in a 1 lb. or 5 lb.
package.

Catalog Number
B38-4129-00
B38-4129-05

Description
1 lb. package
5 lb. package

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
BURNDYWeld™ ACCESSORIES

D-91

BURNDYWeld™ TOOL KIT
B38-0302-00
B38-0302-02
B38-0303-00

Tool Kit with Tools Shown
except Rasp
Tool Kit with Tools Shown
and Rasp
Tool Box only

BURNDYWeld™ TOOLS
B38-0309-00
B38-0304-00
B38-0307-00
B38-3922-00
B38-0308-00
B38-0305-00
B38-0101-00
B38-0306-00

Flint Ignitor
8
 File
Crimping Tool
Mold Cleaning Brush
6
 Screwdriver
Wire Brush
Rasp
Card Cloth Brush

B38-0101-00 RASP

B38-0309-00 FLINT IGNITOR

This tempered steel, curved rasp is recommended for removing rust and mill scale from
steel and cast iron surfaces. The blade is
replaceable. To order replacement rasp blade,
specify catalog number B38-0101-01.

The B38-0309-00 Flint Ignitor is used to ignite
the starting powder. Each mold that is sold
with a frame has a Flint Ignitor included. For
added safety a Flint Ignitor extension is available, catalog number B38-0904-00, that
attaches to the B38-0309-00 Flint Ignitor. This
allows installers to stay approximately 36

away from the mold.

Not recommended for use on galvanized
surfaces.

To order replacement flints, specify part
number B38-0309-01.

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
GROUND ROD
DRIVING SLEEVES
Ground Rod Driving Sleeves are placed over
the top of a ground rod while driving it into the
ground. This prevents the top from mushrooming or flaring out. Ground rod driving
sleeves are available in sizes to fit all standard unthreaded ground rods.

D-92

Catalog
Number

For Use On

B38-3662-01
B38-3662-02
B38-3662-05
B38-3662-03
B38-3662-06
B38-3662-04

1/2
 Copper Clad or Steel Ground Rod
5/8
 Copper Clad Ground Rod
5/8
 Steel Ground Rod
3/4
 Copper Clad Ground Rod
3/4
 Steel Ground Rod
1
 Copper Clad Ground Rod

SHIM STOCK AND
ADAPTER SLEEVES
BURNDYWeld™ molds designed for larger
cable sizes can be used on smaller diameter
cables if copper adapter sleeves or shim
stock are utilized. The copper shim stock,
.0108
 x 1-1/2
 x 3
, is normally wrapped
around cable until the diameter is about equal
to the cable opening. A tight fit is not necessary as the shim stock will unwrap slightly
and prevent leakage of weld metal. To order
shim stock use part number B38-0329-00.
Shim stock comes 100 pieces per box.

For Use on Cable Size
Stranded
Solid
#12, #14
#9. #10
#7, #8, #10
#6
#4, #5
#4
#2
#1
1/0, #1
2/0, 1/0
4/0
250 MCM
350,400 MCM
250, 300, 350 MCM
750,800 MCM

#10, #12, #14
#8. #9. #10
#6, #8
#5
#3, #4
#2
#1
1/0
2/0
3/0
—
—
—
—
—

Part
No.

Use in
Mold Size

BA-200
BA-208
BA-201
BA-202
BA-207
BA-204
BA-203
BA-209
BA-205
BA-240
BA-211
BA-212
BA-213
BA-214
BA-215

#6 STR & Sol
#4 Sol
#4
#2
#2
#1
1/0
2/0
3/0 & 4/0 Sol
4/0
300 MCM
350 MCM
500 MCM
500 MCM
1000 MCM

Sleeve Dimensions
O.D.
I.D.
Length
.156
.203
.227
.292
.302
.340
.370
.420
.469
.524
.625
.677
.811
.811
1.156

.111
.140
.177
.198
.246
.246
.307
.359
.385
.437
.545
.595
.762
.700
1.05

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.50
1.25
1.25
1.50
1.50
1.50

For mold types or BURNDYWeld™ items not shown, please
contact factory or refer to full BURNDYWeld™ catalog.

BURNDY
Grounding
TROUBLE SHOOTING TIPS
PROBLEM

PROBABLE CAUSE

CORRECTION TO MAKE

Insufficient metal to
make weld.

Worn mold resulting in
leaking weld metal.

Replace mold. If only worn around conductor opening,
use duct seal around conductor. Do not get duct seal
into mold cavity.

Wrong size cartridge for mold.

Check ID plate for mold and compare with number
on bottom of cartridge.

Too much spillage when
dumping powder.

Carefully open lid while holding over crucible and dump.

Wrong mold for conductor
being used.

Replace with correct mold. In some applications, shim
stock or adapter sleeves can be used to enlarge cable
to fit mold.

Handle clamps not properly adjusted.

Remove cotter pin between the handles of the mold and
adjust handle tension by backing out the eye bolt.

Dirt or slag stuck in parting
line of mold.

Clean mold thoroughly between connections.

Bent or out-of-round cable.

Straighten or cut out bad section of cable.

Handle clamps will not lock
closed.

Handle clamps not properly adjusted.

Remove cotter pin between the handles of the mold and
adjust handle tension by backing out the eye bolt.

Excessively high weld, bubbly or
gassy appearance, poor weld.

Moisture in mold.

Pre-heat mold to above 220˚ F with a propane torch,
or ignite a sacrificial shot in mold with pieces of
scrap conductor in it. If it is a horizontally split mold,
shoot 3/4 of the recommended cartridge to make sure
you do not lock up mold.

Oil, grease, moisture or foreign
material on conductors.

Pre-heat conductors with propane torch then use a clean
wire brush on conductor to remove any residue left on
conductors. If welding to cast iron or steel surface,
weld area must be cleaned down to bright metal.

Duct seal in weld cavity.

Take special precautions to keep duct seal out of weld cavity.

Weld powder has gotten wet.

Replace with fresh, dry weld powder.

Mold worn or chipped around disc
seal allowing powder to leak into
mold cavity.

Replace mold.

Forgot to use steel disc or did not
seat it properly at bottom of crucible.

Make sure disc is seated at bottom of crucible
before pouring the powder into crucible.

Mold does not close tightly
causing weld metal to leak out.

Weld metal blows out top of mold.

D-93

BURNDY
Grounding
TROUBLE SHOOTING TIPS
(continued)
PROBLEM

PROBABLE CAUSE

CORRECTION TO MAKE

Cannot ignite powder.

Insufficient starting powder
in ignition pocket on mold lid.

Place at least half of starting powder in ignition pocket of
mold lid. Use all starting powder for each connection.

Flint ignitor not shooting
enough spark.

Clean flint ignitor according to directions on box or replace
flint ignitor.

Starting powder lumped together.

Break up starting powder on lid with edge of powder tube.

Starting powder has gotten wet.

Remove shot from mold and replace with a dry cartridge.

Improper cleaning of mold.

Use mold cleaner, soft natural bristle brush or clean rag
to clean mold between shots. Do not use wire brush or
screwdriver on molds.

Bent or out of round cable causes
chipping and premature wear of
the mold.

Use caution when closing mold. Do not force mold shut
around bent, twisted or out of round conductors.

Weight of mold not supported
during reaction causing mold to
slip when cable melts.

Use locking pliers on ground rod under mold to support
the weight of the mold during the reaction.

Moisture or contaminant on
cable or ground rod.

Pre-heat conductors with propane torch then use a
clean wire brush on conductors to remove any residue
left on conductors.

Improperly cleaned area on steel.

An area larger than the weld area should be cleaned down
to bright clean metal.

Moisture or contaminant on cable
or ground rod.

Pre-heat conductors with propane torch then use a
clean wire brush on conductors to remove any residue
left on conductors.

Cable is improperly positioned in
mold, blocking the flow of weld metal.

Position cable in mold in accordance with directions for
mold. If directions are not available, position top of cable
in the center of where the liquid weld metal hits the steel.

D-94

Mold wearing out too fast.

Poor weld to ground rod.

Weld will not stick to steel surface.

Weld will not stick to cast iron
surface.

Cable pulls out of mold when
it is fired.

All of the causes listed under
welding to steel surface also
apply to this section.
Not using CI (Cast Iron) powder.

Specify “CI” behind cartridge when ordering
powder (i.e. 25 CI).

Cables are either twisted or
under tension.

Use B38-0330-00 cable clamp or other method to remove
tension. Cut out severely twisted cable.

BURNDY
Overhead
PRODUCT LINE
TABLE OF CONTENTS
TAP CONNECTORS
Mechanical (Bolted) ..........................E-4 - E-17
Compression...................................E-17 - E-38
Transformer and Equipment ...........E-39 - E-41

COMPRESSION SPLICES
Service Entrance ............................E-44 - E-46
Neutral .......................................................E-47
Jumper ............................................E-48 - E-52
Repair Sleeve .................................E-53 - E-54
Full Tension.....................................E-55 - E-68

DEADEND FITTING AND ACCESSORIES
Loop................................................E-70 - E-71
Primary and Strain Bus ..................E-72 - E-73
Full Tension Distribution or
Transmission .................................E-74 - E-79
Stockbridge Damper ..................................E-80

COMPRESSION TERMINALS
AND ACCESSORIES........................E-81 - E-89

E-1

BURNDY
Overhead
TAP CONNECTORS
TABLE OF CONTENTS

E-2

MECHANICAL (BOLTED)
Mechanical Tap Connectors ............................E-3
Types KS & KS-3.............................................E-4
Type SC...........................................................E-4
Type KSU ........................................................E-5
Type KVS.........................................................E-5
Type KVSW .....................................................E-6
Types KVSU & KVS ........................................E-7
Type KVS-A .....................................................E-8
Types UC-L, UC-K...........................................E-9
Type CP-A .....................................................E-10
Type VP .........................................................E-11
Type UW-R ....................................................E-11
Type UC.........................................................E-12
Type CP.........................................................E-12
Type QPX ......................................................E-13
Type VT .........................................................E-14
Types UCG-R & UCG-RS .............................E-15
Types UC-R & UC-RS ...................................E-15
Type LSC.......................................................E-16
COMPRESSION
Compression Tap Connectors .......................E-17
Type YC-C .....................................................E-18
Type YP-C .....................................................E-18
Type YC-A .....................................................E-19
Type YP-U .....................................................E-20
Type YPC-U ...................................................E-21
Type YC-U .....................................................E-22
Types YPC-A-U & YPC-R-U ..........................E-22

Type CC.........................................................E-23
Seven Connector Selector Chart ..................E-24
Types YHO & YHD.........................................E-25
Types YHN & YHR.........................................E-26
LOKTAP™ .....................................................E-27
Type YCT .......................................................E-28
Type YOT .......................................................E-28
Type YTU-R-R ...............................................E-29
Type YOT-R-R ................................................E-30
Type YNT-R-R................................................E-30
Type YNTA-R .................................................E-31
Type STS-4N .................................................E-31
Type YTA-R-2N ..............................................E-32
Types YKA-R-2N & YKA-A-2N.......................E-33
Type YSA-R-2N .............................................E-34
Type YTA-2N..................................................E-34
Type YKA-2N .................................................E-35
Type YCB-R ...................................................E-36
Types YCB-U & YCB-R-U..............................E-37
Types J990 & J1252......................................E-37
Types YHO-J, YHD-J, YHN-J .........................E-38
TRANSFORMER AND EQUIPMENT
Type E-C-G....................................................E-39
Types KC2 & EQC632C ................................E-40
Type YA-2LH ..................................................E-40
Type YE-LH ...................................................E-41
Type YE-R, YE-W ..........................................E-41

BURNDY
Overhead
MECHANICAL
(BOLTED)
TAP CONNECTORS
BURNDY's line of mechanical tap connectors
is the most complete, dependable and economical available. These mechanical connectors consist of service, parallel, and midspan
types.
Generally the alloys and hardware used
depend on whether the connector is for a
strain or current carrying application, and is
made of aluminum or copper. Particular alloys
and hardware are selected for strength, conductivity, durability, ductility and resistance to
corrosion.
In a copper connector high strength alloys are
used in mechanical clamping components
and high conductivity alloy in current carrying
elements.
Aluminum clamp type connectors are made
of alloy 356, which is impervious to stress
corrosion. In its heat-treated state, it has high
strength and is used for both current carrying
and clamping elements.

Hardware is high strength and corrosionresistant. In copper connectors, DURIUM™,
a silicone bronze alloy, is used. Anodized
aluminum alloy 2024-T4 bolts and 6061-T6
nuts are used in aluminum connectors. They
provide the best combination of strength,
resistance to galling and corrosion, and their
thermal coefficient of expansion is most suitable for aluminum. To insure dependable
connections, bolts should be tightened to the
recommended torque values shown below.
These mechanical tap connectors are mainly
used in overhead distribution systems to provide primary service taps and/or secondary
service drop connections to the end users.

Features and Benefits
• High strength alloys.
◊ Provides efficient and reliable
performance.
• Range taking.
◊ Accommodates a large range of
conductors in either groove reducing
inventory to a minimum.
• Matched groove designs.
◊ Ensures maximum contact with
conductors accomodated.
• Hex bolts, nuts and washers.
◊ Provides high contact pressure
and rapid assembly.

A few of the key features and benefits of
these connectors are:

RECOMMENDED TIGHTENING TORQUE
STANDARD WRENCH SIZE
RECOMMENDED TORQUE (Inch
BOLT SIZE
BOLT
Lbs.)
DURIUM AND GALVANIZED STEEL HARDWARE
1/4 - 20
80
7/16
5/16 - 18
180
1/2
3/8 - 16
240
9/16
1/2 - 13
480
3/4
5/8 - 11
660
15/16
3/4 - 10
1050
1-1/8
ALUMINUM HARDWARE*
1/2 - 13
300
3/4
5/8 - 11
480
15/16
3/4 - 10
650
1-1/8
* Aluminum bolts are lubricated.

NUT
7/16
1/2
9/16
3/4
15/16
1-1/8
3/4
15/16
1-1/8

E-3

BURNDY
Overhead
TYPES KS & KS-3
SERVIT®
For Copper,
Copperweld
Compact, high strength, high copper alloy
SERVIT® split-bolt has free-running threads,
and easy to grip wrench flats. Highly resistant
to season cracking and corrosion, the
SERVIT® provides maximum pressure and
assures secure connection on all combinations of run and tap conductors. Type KS-3,
similar to Type KS, accommodates 3 maximum size conductors.
E-4

CATALOG
NUMBER

CONDUCTOR
COPPER
RANGE FOR
MIN. TAP
EQUAL RUN
WITH MAX.
AND TAP
RUN
SOL.

COPPERWELD
MAXIMUM
TYPE
STR.
A

TYPE
D

KS90
KS15
KS17
KS17-3*
KS20
KS20-3*
KS22
KS22-3*
KS23
KS25
KS26
KS27
KS29
KS31
KS34
KS39
KS44

12 Str. - 8 Str.
10 Str. - 8 Str.
8 Str. - 6 Sol.
8 Str. - 6 Sol.
8 Str. - 4 Sol.
8 Str. - 4 Sol.
6 Str. - 2 Sol.
6 Str. - 2 Sol.
6 Str. - 2 Str.
4 Str. - 1/0 Str.
2 Str. - 2/0 Str.
1 Str. - 3/0 Str.
1 Str. - 250
1/0 Str. - 350
2/0 Str. - 500
4/0 Str. - 750
300 - 1000

—
—
3 #12
3 #12
3 #10
3 #10
3 #8
3 #8
3 #7
3 #5
7 #7
—
7 #5
19 #8
19 #6
19 #5
—

—
—
9-1/2D
9-1/2D
8D
8D
6D
6D
5D
4D
—
—
—
—
—
—
—

16 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
8 Sol.
8 Str.
1/0 Str.
2/0 Str.
4/0 Str.
4/0 Str.

#10
#8
#6
#6
#4
#4
#2
#2
#1
2/0
3/0
—
4/0
—
—
—
—

—
—
8A
8A
6A
6A
4A
4A
3A
2A
—
—
—
—
—
—
—

* Not UL or CSA listed.

TYPE SC
SERVIT® COVER
HUG-A-BUG
Used indoors or outdoors this compact, onepiece plastic SERVIT® cover, saves time and
material, eliminates costly taping of split-bolts.
Positive latch snaps easily and quickly over
connector, ideal for tight quarters. Self positioning plastic fingers wrap around wires fully
insulating joint. UL listed for 600 volt indoor
application. Three covers accommodate a
range of 6 SERVIT® sizes through 2/0 Str.

CONDUCTOR RANGE
*FOR FOR
CATALOG RANGE FOR EQUAL RUN AND TAP MIN. TAP WITH MAX. CABLE RUN USE USE
NUMBER
MIN.
MAX.
MIN.
MAX.
WITH WITH
SC4
SC4
SC2
SC2
SC2/0
SC2/0

8 Str.
8 Str.
6 Str.
6 Str.
4 Str.
2 Str.

6 Sol.
4 Sol.
2 Sol.
2 Str.
1/0 Str.
2/0 Str.

* UL listing of Type SC Cover applies to use on BURNDY®
SERVIT™ Type KS and to equivalent split-bolt connectors
indicated strip length is maintained, maximum indicated

14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.

6 Sol.
4 Sol.
2 Sol.
2 Str.
1/0 Str.
2/0 Str.

KS17
—
KS20
—
KS22 KSA6
KS23 KSA4
KS25 KSA2
KS26 KSA1/0

conductor sizes are not exceeded, and connector is properly
located within recess provided for it.

BURNDY
Overhead
TYPE KSU
UNIVERSAL SERVIT®
For All Combinations of
Copper, Aluminum, ACSR,
AAAC, 5005, & Steel
Tin-plated, high strength copper alloy
SERVIT® with spacer. Spacer separates
dissimilar conductors and provides long contact length that prevents high pressure point
contacts between run and tap conductors.

Use of PENETROX™ joint compound recommended with aluminum or ACSR.
486A
Copper Only

CONDUCTOR

RUN
CATALOG CROSS
NUMBER
FLAT L
KSU17
KSU20
KSU22
KSU23
KSU25
KSU26
KSU27
KSU29
KSU31
KSU34

.62
.69
.74
.81
.93
1.04
1.38
1.38
1.69
2.00

.92
1.05
1.25
1.48
1.77
1.93
2.34
2.50
2.88
3.12

W

COPPER &
ALUMINUM

.70 12 Sol. - 6 Sol.
.78 10 Sol. - 4 Sol.
.84 10 Sol. - 2 Sol.
.94
8 Str. - 2 Str.
1.06 2 Str. - 1/0 Str.
1.19 1/0 Str. - 2/0 Str.
1.58 1 Str. - 3/0 Str.
1.58
1 Str. - 250
1.91
4/0 Str. - 350
2.28
400 - 500

MAXIMUM
CONDUCTOR
E-5
STEEL
SOL. 3 STR. RECOMMENDED
NOM. BWG
TIGHTENING
BWG DIA.
TORQUE in.-lb.

TAP
ACSR, AAAC,
5005

COPPER &
ALUMINUM

8 (6 - 1)
12 Sol. - 6 Sol.
6 (6 - 1)
10 Sol. - 4 Sol.
6 (6 - 1) - 4 (7 - 1)
10 Sol. - 2 Sol.
3 (6 - 1) - 2 (6 - 1)
8 Sol. - 2 Str.
3 (6 - 1) - 1 (6 - 1)
10 Str. - 1/0 Str.
1 (6 - 1) - 1/0 (6 - 1)
8 Str. - 2/0 Str.
1 (6 - 1) - 2/0 (6 - 1)
8 Sol. - 3/0 Str.
2/0 (6 - 1) - 4/0 (6 - 1)
8 Str. - 250
3/0 (6 - 1) - 4/0 (6 - 1)
4 Str. - 350
336 (30 - 7) - 477 (18 - 1)
2 Str. - 500

ACSR, AAAC,
5005
8 (6 - 1)
6 (6 - 1)
6 (6 - 1) - 4 (7 - 1)
6 (6 - 1) - 2 (6 - 1)
6 (6 - 1) - 1 (6 - 1)
6 (6 - 1) - 1/0 (6 - 1)
8 (6 - 1) - 2/0 (6 - 1)
6 (6 - 1) - 4/0 (6 - 1)
4 (6 - 1) - 4/0 (6 - 1)
2 (6 - 1) - 477 (18 - 1)

8
6
4
—
—
—
—
—
—
—

—
8
6
4
—
—
—
—
—
—

5/32
7/32
1/4
5/16
3/8
7/16
1/2
1/2
5/8
—

165
275
275
385
385
500
650
650
825

TYPE KVS
OKLIP™
Mechanical Connector for
Copper and Copperweld
Compact, two-piece, high strength; high copper alloy BURNDY® OKLIP™ recommended
for heavy duty connections. Neoprene rings
hold bolts in place during installation.
Installed with ordinary wrench.

CONDUCTOR
COPPER
CATALOG
NUMBER
KVS26
KVS28
KVS31
KVS34
KVS40
KVS44

RUN

TAP

SOL.

1 Str. - 2/0 Str.
1/0 Str. - 4/0 Str.
250 - 350
400 - 500
400 - 800
500 - 1000

6 Str. - 2/0 Str.
10 Str. - 4/0 Str.
10 Str. - 350
10 Str. - 500
3/0 Str. - 800
3/0 Str. - 1000

3/0
4/0
—
—
—
—

COPPERWELD
MAX. RUN AND TAP
STR.
7 #8
7 #6
19 #8
19 #6
19 #5
—

TYPE V
—
V3/0
V250
V350
—
—

BURNDY
Overhead
TYPE KVSW
OKLIP™
Mechanical Connector for
Copper and Copperweld
Similar to OKLIP™ Type KVS except for high
copper alloy spacer that separates run and
tap conductor. Provides high contact pressure, confines conductor strands, and
assures vibration proof connection. Longer
peened bolt, permits swivel action for
easier installation.

E-6

CATALOG
NUMBER
KVSW26
KVSW28
KVSW31
KVSW34
KVSW40
KVSW44

CONDUCTOR
RUN

TAP

2 Str. - 2/0 Str.
1/0 Str. - 4/0 Str.
250 - 350
400 - 500
400 - 800
500 - 1000

6 Sol. - 2/0 Str.
6 Sol. - 4/0 Str.
4 Sol. - 350
4 Str. - 500
4/0 - 800
250 - 1000

BURNDY
Overhead
TYPES KVSU, KVS
UNIVERSAL OKLIP™
Mechanical Connector for All
Combinations of Copper,
Aluminum†, ACSR†, AAAC and
5005
Compact, tin-plated, high strength, high copper allow two-piece connector with spacer
and tin-plated silicone bronze DURIUM™
hardware. Recommended for heavy duty connections. Spacer separates dissimilar conductors and provides long contact length.
Neoprene ring prevents loss of shorter bolt
during installation. Longer peened bolt,
permits swivel action for easier installation.

E-7

Use of PENETROX™ joint compound recommended with aluminum and ACSR.

CONDUCTOR
RUN

TAP

CATALOG
NUMBER

COPPER &
ALUMINUM†

ACSR†, AAAC,
& 5005

COPPER &
ALUMINUM†

ACSR†, AAAC,
& 5005

KVSU26
KVSU28
KVSU31
KVSU34
KVSU40
KVSU44

2 Str. - 2/0 Str.
1/0 Str. - 4/0 Str.
250 - 350
400 - 500
400 - 800
500 - 1000

3 - 2/0
1/0 - 4/0
4/0 - 300
336.4 - 397.5
336.4 - 715.5
397.5 - 900

6 Str. - 2/0 Str.
6 Str. - 4/0 Str.
5 - 350
4 -500
4/0 - 800
4/0 - 1000

6 - 2/0
6 - 4/0
6 - 300
5 - 397.5
3/0 - 715.5
4/0 - 900

† Accommodates compressed conductors within diameter
range.

CONDUCTOR
COPPER
CATALOG
NUMBER
KVS26
KVS28
KVS31
KVS34
KVS40
KVS44

RUN

TAP

SOL.

COPPERWELD
MAX. RUN AND TAP
STR.

1 Str. - 2/0 Str.
1/0 Str. - 4/0 Str.
250 - 350
400 - 500
400 - 800
500 - 1000

6 Str. - 2/0 Str.
10 Str. - 4/0 Str.
10 Str. - 350
10 Str. - 500
3/0 Str. - 800
3/0 Str. - 1000

3/0
4/0
—
—
—
—

7 #8
7 #6
19 #8
19 #6
19 #5
—

TYPE V
—
V3/0
V250
V350
—
—

BURNDY
Overhead
TYPE KVS-A
ALUMINUM OKLIP™
Mechanical Connector for All
Combinations of Copper,
Aluminum†, ACSR†, AAAC &
5005
Three-piece, high-conductivity, non-copper
bearing aluminum alloy connector with thick
spacer and aluminum hardware. Hardware in
KVS26A and KVS28A is stainless steel.
Recommended for heavy duty dissimilar
metal applications. Spacer separates conductors and provides long contact length. Belted

entrances prevent chafing and permit easier
assembly of conductors. Longer, peened bolt,
permits swivel action for easier installation.
Neoprene ring prevents loss of shorter bolt.
PENETROX™ joint compound recommended
with aluminum and ACSR.

E-8
CONDUCTOR
CATALOG
NUMBER
KVS26A
KVS28A
KVS31A
KVS34A
KVS40A
KVS44A

RUN

TAP

COPPER & ALUMINUM†

ACSR†, AAAC, & 5005

COPPER & ALUMINUM†

ACSR†, AAAC, 5005

2STR. - 2/0 STR.
1/0 STR. - 4/0 STR.
250 - 350
400 - 500
400 - 800
500 - 1000

4 - 2/0
1/0 - 4/0
4/0 - 336.4
336.4 - 397.5
336.4 - 715.5
397.5 - 900

10 STR. - 2/0 STR.
10 STR. - 4/0 STR.
6 STR. - 350
4 STR. - 500
3/0 STR. - 800
3/0 STR. - 1000

6 - 2/0
6 - 4/0
6 - 336.4
5 - 397.5
3/0 - 715.5
3/0 - 900

† Accommodates compressed conductors within diameter
range.

THESE CONNECTORS
CAN ACCOMMODATE
ACSR CONDUCTORS
OVER ARMOR ROD WITHIN
THE DIAMETER RANGE
INDICATED.
Application Over Armor Rod
CATALOG
NUMBER
KVS26A
KVS28A
KVS31A
KVS34A
KVS40A
KVS44A

CONDUCTOR RANGE BY DIAMETER
MIN. RUN
MIN. TAP
MAX. RUN &
DIA.
DIA.
TAP DIA.
.281
.360
.565
.728
.728
.806

.116
.116
.184
.216
.470
.470

.447
.564
.681
.814
1.036
1.162

H

J

L

W

2
2-3/8
3
3-3/8
4
4-1/2

5/16
3/8
1/2
1/2
1/2
5/8

1-3/8
1-5/8
2
2-1/2
3-1/8
3-1/2

1-5/8
2
2-5/8
2-5/8
3
3-3/8

BURNDY
Overhead
TYPE UC-L
UNIVERSAL
PARALLEL CLAMP
For All Combinations of Copper,
Aluminum†, ACSR†, 6201,
5005, Steel and Copperweld
Interlocking finger design accommodates
large range of conductor sizes. Tin-plated,
cast of high copper alloy and clamped
with plated steel bolt, PENETROX™ joint
compound recommended with aluminum
and ACSR.

ACSR†,
CATALOG COPPER & ALUM. 6201,
STEEL
NUMBER (EITHER GROOVE) 5005 COPPERWELD NOM. DIA.
AWG
UC8W26-L
*UC2W28-L

8 Sol. - 2/0 Str.
2 Sol. - 4/0 Str.

6 - 1/0
3 - 4/0

8 Sol. - 7 #7
3 #8 - 7 #6

5/32 - 7/16
9/32 - 9/16

INSTALLATION TOOLING
COPPER
TIGHTENING
CONDUCTOR
TORQUE
SIZE (AWG)
(in.-lbs.)

8 Sol. - 4-3 Str.
4-3 Str. - 4-3 Str.

#8
#6 - #4

75
110

E-9

DIMENSIONS
H
J
W

L

1
1-1/2
1-1/8 1-1/2

5/16
3/8

1-7/16
1-3/4

† Accommodates compressed conductors within diameter
range.

TYPE UC-K
UNIVERSAL
PARALLEL CLAMP
For All Combinations of Copper,
Aluminum†, ACSR, Steel and
Copperweld
Interlocking finger design accommodates
large range of conductor sizes. Tin-plated,
cast of high copper alloy and clamped with
silicon bronze DURIUM™ bolt, PENETROX™

CATALOG
NUMBER
UCK-1†

UCK-2

UCK-3*

FOR USE WITH:

joint compound recommended with ACSR.
Applications include grounding for the Cable
TV industry.

CONDUCTOR RANGE
GROOVE A
GROOVE B
MAXIMUM
MINIMUM
MAXIMUM
MINIMUM
SIZE
SIZE
SIZE
SIZE

Aluminum or Galvanized
1/0 ACSR or
2/0 Str. Copper
#8 Sol. Copper
Steel Strand to Copper or 7/16 Galvanized
#6 ACSR
7/16 Copperweld,
9-1/2D Copperweld
Copper Bonded Steel Wire
Steel Strand
2A Copperweld
Aluminum or Galvanized
1/0 ACSR or
1/0 ACSR or
Steel Strand to Aluminum or 7/16 Galvanized
#6 ACSR
7/16 Galvanized
#6 ACSR
Galvanized Steel Strand
Steel Strand
Steel Strand
2/0 Str. Copper #8 Sol. Copper 2/0 Str. Copper
#8 Sol. Copper
Copper to Copper
7/16 Copperweld,
9-1/2D
7/16 Copperweld
9-1/2D Copperweld
2A Copperweld Copperweld
2A Copperweld

† Accommodates compressed conductors within diameter
range.

INSTALLATION
TORQUES
CONDUCTOR TORQUE
SIZE
(in.-lbs.)
#8

75

#6 - #4

110

1/0 - 2/0

150

L

DIMENSIONS
H
J
W

1

1-7/16

5/16 1-7/16

BURNDY
Overhead
TYPES CP-A
PARALLEL CLAMP
For All Combinations of Copper,
Aluminum†, ACSR†, 6201 &
5005
Type CP-A is recommended for tap or parallel connections. High strength, high conductivity aluminum body and hardware provide
corrosion resistant assembly. Long contact
surface insures excellent contact and full
conductivity. PENETROX™ joint compound
recommended for all combinations.

E-10

Fig. 1
Fig. 2

CATALOG
NUMBER
CP26A26A
CP27A27A
CP28A28A
CP29A29A

CP30A30A

CP31A31A

CP32A32A

GROOVE A
COPPER &
ACSR, 6201, 5005
ALUMINUM

ACSR, 6201, 5005

1/0
2/0
101.8 (12-7)
110.8 (12-7)
3/0
134.6 (12-7)
4/0
159 (12-7)
203 (8-7)
176.9 (12-7)
190.8 (12-7)
266.8 (18-1, 6-7, 26-7)
211.3 (12-7)
300 (26-7, 30-7)
336.4 (18-1)
203.2 (16-19)
336.4 (26-7, 30-7)
397.5 (18-1)

1/0
2/0
101.8 (12-7)
110.8 (12-7)
3/0
134.6 (12-7)
4/0
159 (12-7)
203 (8-7)
176.9 (12-7)
190.8 (12-7)
266.8 (18-1, 6-7, 26-7)
211.3 (12-7)
300 (26-7, 30-7)
336.4 (18-1)
203.2 (16-19)
336.4 (26-7, 30-7)
397.5 (18-1)

CP34A34A

397.5 (26-7, 30-7)
477 (18-1)

CP37A37A

500 (30-7)
556.5 (24-7, 26-7, 30-7)
636 (36-1)
605 (24-7)

3/0 Sol. - 2/0 Str.
4/0 Sol. - 3/0 Str.

† Accommodates compact and compressed conductors within
diameter range.
For other sizes contact factory.

4/0 Str.
250
266.8
300
336.4
350
397.5
400

GROOVE B
COPPER &
ALUMINUM

FIG.
NO.

L

1

4

DIMENSIONS
H

W

3/0 Sol. - 2/0 Str.
4/0 Sol. - 3/0 Str.
4/0 Str.
250
266.8

2-1/8

2-7/8

300
4-1/2

2-3/8

336.4
350
397.5
400

450
477
500

397.5 (26-7, 30-7)
477 (18-1)

450
477
500

636

500 (30-7)
556.5 (24-7, 26-7, 30-7)
636 (36-1)
605 (24-7)

636

2
5

3

2-1/2

5-1/4

3-3/8

3

BURNDY
Overhead
TYPE VP
PARALLEL CLAMP
For Copper
Multiple V-bolt connector especially suited for
flexible or extra flexible conductors. Made of
high strength, high conductivity copper.
Clamping elements accommodate a range of
conductor sizes in either groove. V-bolts
provide high pressure and compress the
conductor over long contact area. Also
recommended for jumper connections.

CATALOG
NUMBER
VP2828
VP3030
VP3430
VP3434
VP4030
VP4040
VP4440
VP4646
VP4844

GROOVE A

GROOVE B

H

DIMENSIONS
L

W

1/0 Str. - 4/0 Str.
1/0 Str. - 300

1/0 Str. - 4/0 Str.

2-1/8
2-1/2

2-3/4
3-1/8

1-3/4
2

3-1/8

3-1/4

2-1/2

1/0 Str. - 300

300 - 500

300 - 500
1/0 Str. - 300

500 - 800

500 - 800

750 - 1000
1000 - 1500
1500 - 2000

1000 - 1500
750 - 1000

3-1/2
3-3/4
3-7/8
4-1/2
4-3/4

4-3/8
5
5-3/8
6-3/8

E-11

2-7/8
3-1/4
3-1/2
4-1/8

TYPE UW-R
CLIPIT™
Deadend Clamp for Aluminum†,
ACSR†, 6201 and 5005
High strength aluminum casting with galvanized steel U-bolt, extra long aluminum
spacer, and caps that confine strands.
Holding strength of installations using two
CLIPIT™ deadends exceeds rated breaking
strength of conductor. Use of PENETROX™
joint compound is recommended.

CATALOG
NUMBER
UW2R
UW25R

RUN A
ACSR, 6201, 5005
ALUMINUM
6-2
6 - 1/0

6 Str. - 2 Str.
6 Str. - 2/0 Str.

† Accommodates compressed conductors within diameter
range.

TAP B
ACSR, 6201, 5005
6-2
6 - 1/0

ALUMINUM

L

DIMENSIONS
H

W

6 Str. - 2 Str.
6 Str. - 2/0 Str.

1-1/2
1-7/8

2-5/8
2-7/8

1-7/8
2

BURNDY
Overhead
TYPE UC
PARALLEL CLAMP
For Range of Copper
Type UC connector accommodates large
range of conductors in either groove, reducing inventory to a minimum. Interlocking
finger design provides firm grip with maximum contact length. High strength, corrosion
resistant silicone bronze hardware. One
wrench installation.

End View
Type UC

Fig. 1

Fig. 3

Fig. 2

E-12

CATALOG
NUMBER

CONDUCTOR
(EITHER GROOVE)

FIG.
NO.

L

H

J

W

6 Sol. - 1/0 Str.
4 Sol. - 4/0 Str.
2 Sol. - 300
4/0 Str. - 500
300 - 800
500 - 1000

1
2
2
3
3
3

1-3/4
2-1/8
2-3/8
4-1/4
4-1/4
4-1/4

1-5/8
2
2-1/8
2-7/8
3-3/8
3-5/8

3/8
3/8
3/8
1/2
1/2
1/2

1-3/8
1-3/4
2
2-1/2
3
3-1/2

UC6W25
UC4W28
UC2W30
UC2834
UC3040
UC3444

DIMENSIONS’

TYPE CP
PARALLEL CLAMP

Fig. 1

For Copper
High strength, high copper alloy Type CP is
recommended for heavy duty parallel
connections. Silicone bronze DURIUM™
hardware and cast copper body provides
corrosion resistant assembly. Long contact
surface provides excellent contact and
assures full conductivity.

CATALOG
NUMBER
CP2C2C
CP2525
CP2626
CP282C
CP2828
CP2929
CP3434

GROOVE

Fig. 2

A

B

FIG.
NO.

L

DIMENSIONS
J

W

2 Str.
1/0 Str.
2/0 Str.
4/0 Str.
4/0 Str.
250
500

2 Str.
1/0 Str.
2/0 Str.
2 Str.
4/0 Str.
250
500

1
1
1
1
2
2
2

2-1/2
3
3
2-3/4
4
4
5

3/8
3/8
3/8
3/8
3/8
3/8
1/2

1-1/4
1-5/8
1-5/8
1-3/8
2
2
2-1/2

For other sizes contact factory.

BURNDY
Overhead
TYPE QPX
VERSITAP™ PARALLEL CLAMP
For Copper, Copperweld and
Copperweld-Copper
The VERSITAP™ Type QPX is recommended
for Tee, Cross, Parallel, Butt and Tap connections. Range-taking, only 10 connectors
required to accommodate conductor sizes
from #6 Str. to 1000 kcmil. Edges are rounded
for easy taping. Made of high strength, high
conductivity copper alloy and silicone bronze
DURIUM™ hardware.

E-13

PARALLEL

TEE

TAP
RUN

CATALOG
NUMBER
QPX2C2C
QPX282C
QPX2828
QPX342C
QPX3428
QPX3434
QPX442C
QPX4428
QPX4434
QPX4444

TAP

COPPER

COPPERWELD

COPPERWELD
-COPPER

6 Str. - 2 Str.

5 Sol. - 3 #7

8A - 4A

1 Str. - 4/0 Str.

7 #9 - 7 #5

3A - 3/0V

250 - 500

500 - 1000

19 #19 - 19 #6

19 #6

BUTT

CROSS

4/0 EK

—

COPPER

COPPERWELD

COPPERWELD
-COPPER

L

6 Str. - 2 Str.

5 Sol. - 3 #7

8A - 4A

1-3/8

1 Str. - 4/0 Str.
6 Str. - 2 Str.
1 Str. - 4/0 Str.
250 - 500
6 Str. - 2 Str.
1 Str. - 4/0 Str.
250 - 500
500 - 1000

7 #9 - 7 #5
5 Sol. - 3 #7
7 #9 - 7 #5
19 #9 - 19 #6
5 Sol. - 3 #7
7 #9 - 7 #5
19 #19 - 19 #6
19 #6

3A - 3/0V
8A - 4A
3A - 3/0V
4/0 EK
8A - 4A
3A - 3/0V
4/0 EK
—

1-7/8
1-3/8
1-3/4
2
1-3/8
1-7/8
2
2-5/8

DIMENSIONS
H
J

W

1-5/8
2

5/16

1-3/8
1-5/8

2-1/8

3/8
5/16

1-7/8

2-1/2
2-3/4
2-5/8
2-7/8
3
3-3/8

3/8
5/16
3/8

2
2-1/8
2-1/4
2-3/8
2-5/8

BURNDY
Overhead
TYPE VT
T-CONNECTOR
For Copper Cable to Cable
High copper alloy T-connector for cable run,
cable tap. DURIUM™ V-bolt clamping
elements accommodate large range of cable
and are particularly suited for extra flexible
cable. (One-wrench installation).

CATALOG
NUMBER
E-14

VT2C2C
VT2525
VT2825
VT2828
VT3025
VT3030
VT3425
VT3428
VT3430
VT3434
VT4040
VT4425
VT4428
VT4834
VT4844
VT4848

CONDUCTOR
RUN (A)

TAP (AA)

H

L

W

8 Sol. - 2 Str.
6 Sol. - 1/0 Str.

8 Sol. - 2 Str.

1-3/8

2-3/8
2-5/8

1

1/0 Str. - 4/0 Str.
1/0 Str. - 300

300 - 500
500 - 800
750 - 1000
1500 - 2000

6 Sol. - 1/0 Str.
1/0 Str. - 4/0 Str.
6 Sol. - 1/0 Str.
1/0 Str. - 300
6 Sol. - 1/0 Str.
1/0 Str. - 4/0 Str.
1/0 Str. - 300
300 - 500
500 - 800
6 Sol. - 1/0 Str.
1/0 Str. - 4/0 Str.
300 - 500
750 - 1000
1500 - 2000

1-5/8
1-7/8

2-3/8
2-5/8
2-7/8
4-1/4

3-1/8
3-3/8
3-1/4
3-1/2
3-5/8
3-3/4
4-3/4
4-3/8
4-1/8
5-1/4
5-3/4
6-1/4

1-1/4
1-3/4
1-1/8
2
1-1/4
1-3/4
2
2-1/4
2-5/8
1-1/4
1-3/4
2-1/4
2-1/8
3-3/4

BURNDY
Overhead
TYPES UCG-R &
UCG-RS
TAPIT™ PARALLEL CLAMP
For All Combinations of Copper,
Aluminum†, ACSR†, 6201 &
5005
Multiple purpose parallel groove clamp made
of high strength, high conductivity, noncopper bearing aluminum alloy. Properly
proportioned to minimize stress corrosion
and deterioration by galvanic action.
Interlocking fingers on connector body halves
prevent mismatching. Square shank, hex

CATALOG NUMBER
WITH
WITHOUT
STRIPSEAL
STRIPSEAL
UCG25R2RS**
UCG25RS
UCG28RS
UCG32RS

UCG25R2R**
UCG25R
UCG28R
UCG32R

head, round collar, high strength galvanized
steel bolt allows one or two-wrench
installation.
Also supplied pre-filled with PENETROX™
joint compound and Stripsealed.
E-15

GROOVE A
COPPER &
ACSR†, 6201,
ALUMINUM†
& 5005

GROOVE B
COPPER &
ACSR†, 6201,
ALUMINUM†
5005

6 Sol. - 1/0 Str.
8 Str. - 1/0 Str.
1/0 Str. - 4/0 Str.
1/0 Str. - 397.5

6 Sol. - 2 Str.
8 Str. - 1/0 Str.*
1/0 Str. - 4/0 Str.
8 Str. - 2/0 Str.

* Maximum recommended combinations: 1/0 Aluminum or
ACSR Run - #2 Str. Copper Tap; 1/0 Copper Run - 1/0
Aluminum or ACSR Tap.

8 - 1/0
6 - 1/0
1/0 - 4/0
1/0 - 336.4

† Accommodates compact and compressed conductors within
diameter range.

8-2
6 - 1/0
6 - 4/0
6 - 1/0

L
1-1/8
1-3/8
1.38
1-1/2

DIMENSIONS
H
J
1-7/8
2-1/8
2.21
2-5/8

5/16
3/8
3/8-16
3/8

W
1-3/8
1-5/8
1.87
2-1/8

** Supplied with galvanized steel, square shank bolt.

TYPES UC-R & UC-RS
TAPIT™ PARALLEL CLAMP
For All Combinations of Copper,
Aluminum†, ACSR†, 6201 &
5005
High strength, high conductivity, non-copper
bearing aluminum alloy, properly proportioned to minimize stress corrosion and
deterioration by galvanic action.

strength galvanized steel bolt allows one
wrench installation.

Keying tabs on connector body halves
prevent mismatching. Square shank, high

Also supplied pre-filled with PENETROX™
joint compound and Stripsealed.

CATALOG NUMBER
WITH
WITHOUT
STRIPSEAL
STRIPSEAL
UC25R2RS
UC28RS
UC32RS
—

UC25R2R
UC28R
UC32R
UC33R

GROOVE A
COPPER &
ACSR†, 6201,
ALUMINUM†
& 5005

GROOVE B
COPPER &
ACSR†, 6201,
ALUMINUM†
5005

8 Sol. - 1/0 Str.
1/0 Str. - 4/0 Str.
1/0 Str. - 397.5
4/0 Str. - 400

8 Sol. - 2 Str.
8 Sol. - 1/0 Str.*
6 Sol. - 2/0 Str.
6 Sol. - 2/0 Str.

* Maximum recommended combinations: 4/0 aluminum or
ACSR RUN - #2 Str. copper TAP.

6 - 1/0
1/0 - 4/0
1/0 - 336.4 (26-7)
3/0 - 336.4 (30-7)

† Accommodates compact and compressed conductors within
diameter range.

6-2
6 - 1/0
6 - 1/0
6 - 2/0

L
1-1/8
1-3/8
1-1/2
1-3/4

DIMENSIONS
H
J
1-5/8
2-3/8
2-3/8
2-3/4

5/16
3/8
3/8
1/2

W
1-3/8
1-7/8
2-1/4
2-1/4

BURNDY
Overhead
TYPE LSC
CATCHER
For Aluminum and ACSR
Primary Covered
Conductor (Tree Wire)
Cast aluminum lightning shield clamp with a
galvanized steel eye bolt for use on covered
aluminum and ACSR primary overhead
distribution conductors ("Tree Wire").
They are designed to protect the "Tree Wire"
from burn-down causing service interruption
during high lightning activity. For further application details contact the factory.
E-16

Conductor groove is pre-filled with PENETROX™ A13, which is compatible with cable
insulation and individually bagged.

CATALOG
NUMBER
LSC1/0
LSC1/0-1
LSC556
LSC556-1

①
②

CABLE

ACCOMMODATES
CABLE DIA. “A”

INSUL. DIA. “B” (MAX.)

“L”

1/0 Str. AAC - 1/0 ACSR
1/0 Str. AAC - 1/0 ACSR
4/0 Str. - 556.5 AAC
4/0 Str. - 556.5 AAC

.368 - .398
.368 - .398
.528 - .858
.528 - .858

.65
.83
1.16
1.34

4.5

4.5

5.9

5.9


Approx. assembly length over eyebolt with cable clamped.
Also approx. eyebolt position when shipped.
Assembly can be installed using a shotgun hotstick as
shown. Assembly instructions are supplied with each
connector.

BURNDY
Overhead
COMPRESSION
TAP CONNECTORS
BURNDY® compression tap connectors are
wide range-taking; accommodate copper,
aluminum, and ACSR; are easy to install; and
are dependable and economical. They are
designed to be installed with BURNDY®
"matched" hand, hydraulic, and power-driven
hydraulic tooling. The connector line consists
of C-shaped, Figure 3, Figure 6-shaped and
HYCRIMP™ tap connectors, disconnectable
T-taps, terminals and stirrups.
The copper CRIMPIT™ is a range-taking,
reversible, C-shaped compression tap
connector for combinations of copper conductors. Twelve connectors take tap combinations from #10 AWG through 4/0, and all sizes
are installed with dies that also install
aluminum connectors. Sizes accommodating
conductors up to No. 2 may be installed with
the MD6 and OUR840; all sizes may be
installed with the Y35 or Y750. They make
"hot" installation easy by permitting the
lineman to grip the CRIMPIT™ in the compression tool and then place it on the line. The
tap is then inserted and the CRIMPIT™ is
compressed. Massive C-shape forces tap
and line conductors together to form dependable, low-cost, low-resistance connections.
The CABELOK CRIMPIT™ is a range-taking,
universal and reversible, Figure 3-shaped
aluminum compression tap connector with an
adjustable spacer which separates the

conductors. It accommodates combinations
of copper, aluminum, and ACSR conductors
from No. 6 up to 4/0, and is installed with the
common O and D3 dies. The broad range
capacity of each CABELOK CRIMPIT™
reduces the number of connectors required
and simplifies connector selection.
The spacer holds the run or tap in place
permitting the lineman either to approach the
line with the connector held in the tool and
with the tap in the connector, or to assemble
the connector and tap on the line and then
bring up the tool to crimp.
Each CABELOK CRIMPIT™ is pre-filled with
PENETROX™ joint compound and individually bagged. These packages are clearly
marked with the entire conductor range of the
connector as well as pertinent tooling information. The open side of the CABELOK
CRIMPIT™ makes "hot" installations easy by
allowing the connector to be carried to the
energized line in the crimping tool (MD6, Y35
or Y750 hot-line types).
The Figure 6-shaped aluminum compression
tap connector is one of the widest rangetaking compression tap connectors available.
It accommodates copper, aluminum, or
ACSR conductors in very broad ranges. Only
four connectors are required to accommodate
a range from No. 6 to 600 kcmil. This broad
range is made possible by the long ram
stroke of the Y35 and Y750.

HYCRIMP™ compression tap connectors
accommodate ACSR, stranded copper or
aluminum, solid copper or aluminum, and
compact conductors. Seventeen sizes are
available to accommodate all conductors
from #6 solid to 954 MCM compact. All
HYCRIMP™ connectors can be installed
with industry standard O, D, N and R dies.
Each connector is factory filled with
BURNDY® PENETROX™ and individually
boxed for ease of handling, identification, and
installation.
BURNDY's disconnectable T-taps and jumper
loop splices offer an economical approach to
sectionalizing or isolating equipment on ener- E-17
gized lines. They combine the best features of
compression and mechanical connectors.
The pads can be easily assembled or
separated from each other with hot-line tools.
The STIRRUP™ combines a compression
C-shaped Figure 6-shaped or H-shaped
element for the run conductor, and a factory
installed bail which accommodates a hot-line
clamp. The line element can be gripped in the
tool and carried to the line and then crimped.
Note: Aluminum bodied compression tap
connectors are not recommended for making
copper to copper connections. Two connectors are recommended when feeding a line in
both directions.

BURNDY
Overhead
YC-C
COPPER CRIMPIT™
Line Tap for Range of Copper
Range-taking compression tap connector
made of pure copper. Designed to be gripped
in the jaws or dies of installation tool, then
slipped directly over line for easy installation.
Also used for deadending.

Copperweld-Copper Conductors
8A - Use CRIMPITS™
6 str. Copper
E-18 6A - Use CRIMPITS™
4 Str. Copper
4A - Use CRIMPITS™
2 Str. Copper
2A - Use CRIMPITS™
1/0 & 2/0 Copper

CATALOG
NUMBER

accommodating

YC10C10*

accommodating

YC8C8

accommodating

YC4C8
YC4C6

accommodating

YC4C4
YC2C4
YC2C2
YC26C2
YC26C26
YC28C2
YC28C26
YC28C28

RUN

TAP

L

TOOLS, DIE SET CATALOG NO.,
& (NUMBER OF CRIMPS)
CRIMPIT™ FOR
DIE
Y35, Y750, 1 STR. COPPER
INDEX MD7, MD6 OUR840 Y45†, Y46‡ RUN
TAP

12 Sol. 12 Sol. - 10 Str. 3/8
238
W238 (1)
10 Str.
8 Sol. 10 Sol. - 8 Str. 1/2 162 or K W 162 (2)
8 Str.
8 Sol. - 8 Str.
6 Sol. BG (2)
6 Sol. - 6 Str.
5/8 BG or 5/8
4 Str.
W-BG** (1)
4 Sol. - 4 Str.
2 Sol. - 8 Sol. - 4 Str.
3/4
C
W-C (2)
2 Str.
2 Sol. - 2 Str.
8 Sol. - 2 Str.
1/0 Sol. 1/0 Sol. 7/8
E or O
—
2/0 Str.
2/0 Str.
6 Sol. - 2 Str.
1/0 Sol. 3/0 Sol. 2/0 Str.
1-1/16 F or D3
—
4/0 Str.
3/0 Sol. 4/0 Str.

W238 (1)

U238 (1)

W162 (2)

U162** (1)
—

XBG (2)

U-BG (1)

—

U-C (1)

—

U-E (3)
U-O (1)

—

U-F (3)
U-D3 ** (1)

—

1 Str. 6.8 Str., 8 Sol.
—
—
1 Str.
1 or 2 Str.

—

—

** Multiple crimp die set. Makes more than one crimp per tool
compression. Figure ( ) indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.
* Not UL listed.

TYPE YP-C
COPPER CRIMPIT™
Line Tap for Extra Wide Range
of Copper
Figure "6" -shaped, wide range-taking
copper, compression tap connector for
primary service taps and secondary service
drops. Connector can be gripped in tool and
slipped over the line for easy installation.

CATALOG
NUMBER
YP2C2
YP28C28
YP29C26

D

RUN

TAP

.75
1.00
.75

6 Sol. - 2 Str.
2/0 Str. - 4/0 Str.
1/0 Str. - 250

6 Sol. - 2 Str.
2/0 Str. - 4/0 Str.
4 Sol. - 2/0 Str.

† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TOOLS, DIE SET CATALOG
DIE NO., & (NUMBER OF CRIMPS)
INDEX
Y35, Y750, Y45†, Y46‡
0

U-O (1)

D≥

U-D3 (1)

BURNDY
Overhead
TYPE YC-A
ALUMINUM CRIMPIT™
Line Tap for Combinations of
Aluminum, ACSR, 6201, 5005,
Compressed and
Compact Conductors
Range-taking, C-shaped aluminum compression tap, or dead-ending connector designed
to eliminate effects of cold flow. Can be
gripped in tool and slipped over line for easy
crimping. Pre-filled with PENETROX™ joint
compound and Stripsealed.

CATALOG
NUMBER
YC4A6
YC4A4
YC2A4
YC2A2
YC25A4
YC25A2
YC25A25
YC26A25
YC26A26
YC28A2
YC28A25
YC28A26
YC28A28
YC33R26

RUN
ALUMINUM
ACSR, 6201, 5005
6 Sol. - 4 Str.

6

2 Sol. & Str.

4-2

1/0 Str.

1/0

1/0 Str. - 2/0 Str.
1/0 Str. - 2/0 Str.

1/0 - 2/0

3/0 Str. - 4/0 Str.

3/0 - 4/0

300 - 397.5

336.4 (18-1) (26-7)

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
** Index number "D" is not "D3" Cabelok CRIMPIT™ die.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TAP
ALUMINUM
ACSR, 6201, 5005
6 Sol. & Str.
4 Sol. & Str.
4 Sol. & Str.
2 Sol. & Str.
6 Str. - 4 Str.
2 Sol. & Str.
1/0 Str. - 2/0 Str.
1/0 Str.
2/0 Str.
6 Sol. - 2 Str.
1/0 Str.
2/0 Str.
3/0 Str. - 4/0 Str.
2 Str. - 2/0 Str.

—
6
6
4-2
6-4
2
1/0
1/0
2/0
6-2
1/0
2/0
3/0 - 4/0
2 - 1/0

TOOLS, DIE SET CATALOG NO.,
& (NUMBER OF CRIMPS)
MD7, MD6 Y35, Y750, Y45†, Y46‡

L

DIE
INDEX

1-1/4

BG or 5/8

BG (4)
W-BG (2)*

U-BG (2)*

1-1/2

C

W-C (4)

U-C (2)*

1-1/2
2-1/4
1-3/4

C
C
Q

W-C (4)
W-C (6)
W-Q (6)*

U-C (2)*
U-C (3)*

2-1/2

D**

—

U-D (3)

2-3/4

H

—

U-H (3)

1-1/2

R

—

U-R (2)

E-19

BURNDY
Overhead
TYPE YP-U
CABELOK CRIMPIT™
Line Tap for Copper,
Aluminum or ACSR
Wide range, universal and reversible, Figure
"3" -shaped aluminum connector with
adjustable overhanging spacer that separates
conductors. Spacer holds run or tap in place
permitting lineman to either approach the line
ready to crimp, or to assemble connector and
tap on run and then crimp. Massive aluminum
design minimizes conductor corrosion due to
galvanic action. Pre-filled with PENETROX™
joint compound and Stripsealed. Conductor
E-20 range and tooling information clearly printed
on connector and package.

CATALOG
NUMBER
YP2U3*
YP26AU2
YP25U25**
YP27AU4
YP27AU2
YP27AU26
YP28U2
YP28U26

CATALOG
NUMBER
YP2U3*
YP26AU2
YP25U25**
YP27AU4
YP27AU2
YP27AU26
YP28U2
YP28U26

CONDUCTOR (SEE CHART BELOW FOR COMPRESSED CONDUCTOR)
GROOVE A
GROOVE B
SOLID
STRANDED
ACSR
SOLID
STRANDED ACSR
6, 4, 3, 2
1, 1/0, 2/0, 3/0
2/0, 3/0

6, 4, 3,
2, 1, 1/0, 2/0
1, 1/0, 2/0

6, 4
3, 2, 1, 1/0
1, 1/0

2/0, 3/0, 4/0

1/0, 2/0, 3/0

1/0, 2/0

3/0, 4/0

2/0, 3/0

2/0

—

4/0

3/0, 4/0

6, 4, 3, 2,
6, 4, 3, 2, 1, 1/0
2/0, 3/0
6, 4, 3, 2,
2, 1, 1/0
2/0, 3/0
2, 1, 1/0
2/0, 3/0

6, 4, 3
6, 4, 3, 2, 1
1, 1/0, 2/0
6, 4, 3
3, 2, 1
1/0, 2/0
4, 3, 2, 1
1/0, 2/0

6, 4
6 ,4, 3, 2
1, 1/0
6, 4
4, 3, 2
1, 1/0, 2/0
4, 3, 2
1, 1/0, 2/0

COMPRESSED CONDUCTOR
GROOVE A
GROOVE B
STRANDED
STRANDED
ALUMINUM
ACSR
ALUMINUM
ACSR
6, 4, 3, 2
2, 1, 1/0, 2/0
1/0, 2/0

6, 4, 3
2. 1. 1/0, 2/0
1/0, 2/0

2/0, 3/0

1/0, 2/0, 3/0

3/0

2/0, 3/0

4/0, 250, 266.8

4/0, 266.8, (18/1)

* TAKE UP to #2 ACSR maximum in either groove if other
wire is #2 solid or smaller.
** TAKES DOWN to #2 ACSR minimum in either groove if
other groove wire is 1/0 stranded or larger.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

6, 4, 3, 2
6, 4, 3, 2, 1
1/0, 2/0
6, 4, 3
3, 2, 1
1/0, 2/0, 3/0
3, 2, 1
1/0, 2/0, 3/0

6, 4, 3
6, 4, 3, 2, 1
1/0, 2/0
6, 4, 3
4, 3, 2, 1
1/0, 2/0
4, 3, 2, 1
1/0, 2/0

L

DIE
INDEX

1-1/2

0

1-5/8

D3

3-1/2

L

DIE
INDEX

1-1/2

0

1-5/8

3-1/2

D3

TOOL, DIE SET CATALOG NO.,
& (NUMBER OF CRIMPS)
Y35, Y750,
MD7, MD6
Y45†, Y46‡
W-O (4)

U-O(1)

MD6 (4)

U-D3 (1)

MD6 (9)

U-D3 (2)

TOOL, DIE SET CATALOG NO.,
& (NUMBER OF CRIMPS)
Y36, Y750,
MD7, MD6
Y45†, Y46‡
W-O (4)

U-O (1)

MD (4)

U-D3 (1)

MD6 (9)

U-D3 (1)

BURNDY
Overhead
TYPE YPC-U
UNIVERSAL CRIMPIT™
Line Tap for Combinations of
Copper, Aluminum, ACSR,
6201, 5005 and Compressed
and Compact Conductors
Extra wide range universal connector. Two
dies and 5 connectors take run sizes 1/0-600,
and tap sizes 6-400. Wide range made
possible by long ram travel of BURNDY®
HYPRESS™ tools. Figure "6"- shape
separates run and tap wires, and minimizes
galvanic corrosion of conductors. Connector

can be gripped in tool and slipped over line
for easy installation. Pre-filled with
PENETROX™
joint
compound
and
Stripsealed.

RUN
CATALOG
NUMBER

ALUMINUM
& COPPER

TAP
ACSR, 5005

YPC28U4

3/0 - 4/0 Str. &
4/0, 250, 266.8
Alum. Compressed

3/0 - 4/0 &
4/0, 266.8 (18/1)
ACSR Compressed

YPC28U26

1/0 (7) - 4/0 (7)

1/0 - 4/0

3/0, 4/0 Str.
4/0 Sol. &
4/0, 250, 266.8
Alum. Compressed

3/0 - 4/0 & 3/0 - 4/0
266.8 (18/1)
ACSR Compressed

3/0, 4/0 Str. &
4/0, 250, 266.8
Alum. Compressed
250 (37) - 400 (37)
250 (37) - 477 (37)
250 (37) - 400 (37)
477 (19) - 600 (61)
397.5 (19) - 600 (61)
397.5 (19) - 600 (61)
600 (61) - 800 (61)
600 (61) - 800 (61)
600 (61) - 954 (61)

3/0 - 4/0 &
4/0, 266.8 (18/1)
ACSR Compressed
266.8 (18-1) - 397.5 (18-1)
266.8 (18-1) - 397.5 (18-1)
266.8 (18-1) - 397.5 (18-1)
397.5 (26-7) - 556.5 (18-1)
336.5 (26-7) - 556.5 (18-1)
336.5 (26-7) - 556.5 (18-1)
556.5 (18-1) - 795 (26-7)
556.5 (18-1) - 795 (26-7)
556.5 (18-1) - 795 (26-7)

YPC28U28

①

YPC28R28A
YPC33R26U
YPC33R28R
YPC33R33R
YPC38R26U
YPC36A32
YPC36A36
YPC40A32
YPC40A36
YPC40A40

①

2/0 Str. Cu Aluminum and 2/0 ACSR may also be installed
in run when tap is 3/0 Str. or larger.
② YPC28U4 only may be installed with MD6 HYTOOL™ and
the BCT500HS with D3 groove.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

ALUMINUM
& COPPER
6, 4, 3 Str.
6, 4, 3, 2 Sol. &
6, 4, 3, Alum.
Compressed
3 Sol. - 2/0 (7)
2/0, 3/0, 4/0 Str.
4/0 Sol. &
3/0, 4/0, 250
266.8 Alum.
Compressed
3/0 - 4/0 Str. &
4/0 Alum.
Compressed
6 Sol. - 2/0 (19)
2/0 (19) - 4/0 (19)
250 (37) - 400 (37)
6 Sol. - 2/0 (19)
2/0 (7) - 400 (37)
397.5 (19) - 600 (61)
2/0 (7) - 400 (37)
397.5 (19) - 600 (61)
600 (61) - 954 (61)

ACSR, 5005

L

6, 4 & 6, 4, 3
ACSR Compressed

1-5/8

4 - 1/0

E-21
TOOLS, DIE SET CATALOG
DIE NO., & (NUMBER OF CRIMPS)
INDEX Y35, Y750 Y45†
Y46‡
D3

②

U-D3 (1)

U-D3 (1) U-D3 (1)

2-3/4

D3

U-D3 (2)

2/0, 3/0, 4/0 &
3/0, 4/0, 266.8 (18/1)
ACSR Compressed

2-3/4

D3

U-D3 (2)

U-D3 (2) U-D3 (2)

3/0 & 4/0
ACSR Compressed

2-3/4

D3

U-D3 (2)

U-D3 (2) U-D3 (2)

6 - 1/0
2/0 - 4/0
266.8 (18-1) - 397.5 (18-1)
6 - 1/0
2/0 (6-1) - 397.5 (18-1)
397.5 (26-7) - 556.5 (18-1)
2/0 (6-1) - 397.5 (18-1)
336.4 (26-7) - 556.5 (18-1)
556.5 (18-1) - 795 (26-7)

2-1/8
8-7/8
8-7/8
2-1/8
5
6-3/4
5
5
9-7/8

N
N
N
N
Z
Z
T
T
T

U-N (2)
U-N (3)
U-N (3)
U-N (2)
—
—
—
—
—

S-N (2)
S-N (3)
S-N (3)
S-N (2)
S-Z (3)
S-Z (4)
S-T (3)
S-T (3)
S-T (6)

—

—

P-N (2)
P-N (3)
P-N (3)
P-N (2)
—
—
—
—
—

BURNDY
Overhead
TYPE YC-U
UNIVERSAL CRIMPIT™
Line Tap Combinations of
Copper, Aluminum, ACSR,
6201, 5005 and Compressed
and Compact Conductors
Figure "6" -shaped, wide range-taking
aluminum compression tap connector for
smaller primary service taps and secondary
service drops. Minimizes galvanic corrosion
of conductors. Connector can be gripped in

tool and slipped over line for easy installation.
Installed with aluminum CRIMPIT™ dies.
Pre-filled with PENETROX™ joint compound
and Stripsealed.

RUN
E-22

TAP

CATALOG
NUMBER

ALUMINUM
& COPPER

ACSR, 6201, & 5005

YC4U1
YC1U1
YC28U26
YC33R26U

4 Sol. - 4 Str.
2 Str. - 1 Str.
1/0 Str. - 4/0 Str.
300 - 400

4
2
1/0 - 4/0
266.8 (6-7) - 336.4 (30-7)

TOOLS, DIE SET CATALOG
DIE NO., & (NUMBER OF CRIMPS)
INDEX
Y35, Y750, Y45†, Y46‡

ACSR, 6201, & 5005

ALUMINUM
& COPPER

L

6 - 1 Str.

6 Sol. - 2 Str.

1-7/8

D*

U-D (2)

6 - 1/0

6 Sol. - 2/0 Str.

2-1/8

H
R

U-H (2)
U-R (2)

* Die Index "D" is not Die Index "D3" (Cabelok & Universal
CRIMPIT™ Die).
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TYPES YPC-A-U,
YPC-R-U
CRIMPIT™
Street Lighting Tap for
Combinations of Copper,
Aluminum, ACSR, Compressed
and Compact Conductors
Compact compression connector designed to
tap small lighting wires from secondaries.
Figure "6" -shape separates run and tap, and
minimizes galvanic corrosion. Connector can

CATALOG
NUMBER

ACSR

RUN
COMPRESSED
ACSR

YPC2A8U

6-4

YPC26R8U

2 - 3/0

be gripped in tool and slipped over line for
easier
installation.
Pre-filled
with
PENETROX™
joint
compound
and
Stripsealed.

ALUMINUM
& COPPER

COMPRESSED
ALUMINUM

6-2

4 - 2 Sol.
6 - 2 Str.

4-2

1 - 3/0

1 - 3/0 Str.

1/0 - 3/0

* Multiple crimp die set, makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TAP
ALUMINUM
& COPPER
14 Sol. - 8 Str.

L
5/8
3/4

TOOLS, DIE SET CATALOG
DIE NO., & (NUMBER OF CRIMPS)
INDEX MD7, MD6 Y35, Y750, Y45†, Y46‡ OUR840
BG
or
5/8
0

BG (2)
W-BG (1)*

U-BG (1)*

XBG

W-O (2)

U-O (1)

W-O

BURNDY
Overhead
TYPE CC
CRIMPIT™ COVER
For All O, D and N Die Tap
Connectors
High density polyethylene cover accommodates most industry connectors in the O, D
and N range. Four sizes cover the full #6-600
kcmil conductor range. One piece design. No
extra hardware needed. Simply slip over
connector and snap shut. Supplied in Black.

CATALOG NUMBER
CCO
CCD
CCN
CCNL

MAXIMUM CONNECTOR LENGTH

CONNECTOR SERIES ACCOMMODATED

2-1/2
2-3/4
2-1/8
5-3/16

O Die
D Die
Short N Die
Long N Die and YP28U26

E-23

BURNDY
Overhead
SEVEN CONNECTOR
SELECTOR CHART

E-24

For Compression
Tap Connectors
BURNDY® HYCRIMP™
and LOKTAP™

THREE SIMPLE
SELECTION STEPS
1. Follow down from the smaller wire.
2. Across from the larger wire.
3. Intersection is in the area of the
proper connector.
Example:
A. For #2 ACSR to #1/0 Str.
select No. 2 connector.

BURNDY
Overhead
TYPES YHO & YHD
HYCRIMP™
Line Tap for Copper, Aluminum or
ACSR and Compact Conductors
conductors freeing the linemans hands to
work with the installation tool. Massive
aluminum design minimizes corrosion
due to galvanic corrosion. Prefilled with

Wide range, universal and reversible figure H
shaped aluminum connector. Conductors are
separated by the shape of the connector.
Bendable tabs secure both run and tap

CATALOG
NUMBER
YHO-100
YHO-150
YHD-200
YHD-250
YHD-300
YHD-350
YHD-400

①
WIRE
CODE DIAMETER
NO.
RANGE
1
2
3
5
4
6
7

.162 - .332
.260 - .419
.398 - .470
.475 - .563
.336 - .470
.461 - .563
.461 - .563

HANDTOOL OR HYDRAULIC 7 CONNECTOR PROGRAM
CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS)
GROOVE A (RUN)
GROOVE B (TAP)
WIRE
DIAMETER
SOL.
STR.
ACSR
RANGE
SOL.
STR.
ACSR
#6 - #1
#1 - 2/0
3/0 - 4/0
250 - 300
2/0 - 4/0
250 - 300
250 - 200

#6 - #1; 7 Str.
#3.3 Str. - 2/0
2/0 - 3/0
4/0
#1, 3 Str. - 3/0
3/0 - 4/0
3/0 - 4/0

#6 - #2
#3 - 1/0
1/0 - 2/0
3/0 - 4/0
#1 - 2/0
3/0 - 4/0
3/0 - 4/0

.162 - .332
.162 - .332
.162 - .332
.162 - .332
.336 - .447
.338 - .447
.461 - .563

#6 - #1
#6 - 1/0
#6 - 1/0
#6 - 1/0
2/0 - 3/0
2/0 - 3/0
250 - 300

#6 - #1, 7 Str.
#6 - 1, 19 Str.
#6 - #1, 19 Str.
#6 - #1, 19 Str.
#1, 3 Str. - 2/0
#1, 3 Str. - 2/0
3/0 - 4/0

#6 - #2
#6 - #2
#6 - #2
#6 - #2
#1 - 2/0
#1 - 2/0
3/0 - 4/0

PENETROX™ joint compound and individually
packaged. Conductor ranges and tooling
clearly printed on connector and package.

DIMENSIONS
H
L
W
1.12
1.12
1.44
1.47
1.42
1.42
1.49

1.50
1.75
1.88
1.88
1.88
2.50
2.50

.70
.70
.89
.89
.89
.89
.89

COMPACT CONDUCTORS
GROOVE A (RUN)
CATALOG
NUMBER
YHO-100
YHO-150
YHD-200
YHD-250
YHD-300
YHD-350
YHD-400

①
WIRE
CODE DIAMETER
NO.
RANGE
1
2
3
5
4
6
7

COMPACT ACSR

.162 - .336
.260 - .414
.398 - .470
.475 - .563
.336 - .470
.461 - .563
.461 - .563

CATALOG
NUMBER

WIRE
DIAMETER
RANGE

YHO-125
YHD-250
YHD-350
YHD-400

.162 - .398
.338 - .563
.338 - .563
.426 - .563

#6 - #3
#2 - 1/0
2/0 - 3/0
4/0 - 266 (18/1)
1/0 - 3/0
3/0 - 266 (18/1)
3/0 - 266 (18/1)

GROOVE B (TAP)
WIRE
COMPACT DIAMETER
CU or AL RANGE
#6 - #1
#2 - 2/0
3/0
4/0 - 266
1/0 - 3/0
4/0 - 266
4/0 - 266

.162 - .268
.162 - .332
.162 - .332
.162 - .332
.338 - .477
.338 - .447
.461 - .563

COMPACT ACSR

COMPACT
CU or AL

#6 - #3
#6 - #1
#6 - #1
#6 - #1
1/0 - 2/0
1/0 - 2/0
3/0 - 266 (18/1)

#6 - #1
#6 - #1
#6 - #1
#6 - #1
1/0 - 3/0
1/0 - 3/0
4/0 - 266

HYDRAULIC TOOL ONLY 4 CONNECTOR PROGRAM
CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS)
GROOVE A (RUN)
GROOVE B (TAP)
WIRE
DIAMETER
SOL.
STR.
ACSR
RANGE
SOL.
STR.
ACSR
#6 - 2/0
2/0 - 300
2/0 - 300
4/0 - 300

#6 - 1/0
#1.3 Str. - 4/0
#1, 3 Str. - 4/0
3/0 - 4/0

#6 - 1/0
#1 - 4/0
#1 - 4/0
2/0 - 4/0

.162 - .332
.162 - .332
.338 - .477
.426 - .563

#6 - 1/0
#6 - 1/0
2/0 - 3/0
4/0 - 300

#6 - #1, 19 Str.
#6 - #1, 19 Str.
#1, 3 Str. - 2/0
3/0 - 4/0

#6 - #2
#6 - #2
#1 - 2/0
2/0 - 4/0

DIMENSIONS
H
L
W
1.12
1.12
1.44
1.47
1.42
1.42
1.49

1.50
1.75
1.88
1.88
1.88
2.50
2.50

.70
.70
.89
.89
.89
.89
.89

DIMENSIONS
H
L
W
1.15
1.47
1.42
1.49

1.62
1.88
2.50
2.50

.70
.89
.89
.89

COMPACT CONDUCTORS
GROOVE A (RUN)

GROOVE B (TAP)

CATALOG
NUMBER

WIRE
DIAMETER
RANGE

COMPACT
ACSR

COMPACT
CU or AL

WIRE
DIAMETER
RANGE

COMPACT
ACSR

COMPACT
CU or AL

YHO-125
YHD-250
YHD-350
YHD-400

.162 - .398
.338 - .563
.338 - .563
.426 - .563

#6 - 1/0
1/0 - 266 (18/1)
1/0 - 266 (18/1)
3/0 - 266 (18/1)

#6 - 2/0
1/0 - 266
1/0 - 266
3/0 - 266

.162 - .332
.162 - .332
.336 - .477
.426 - .563

#6 - #1
#6 - #1
1/0 - 2/0
3/0 - 266 (18/1)

#6 - #1
#6 - #1
1/0 - 3/0
3/0 - 266

† U Die with adapter PT-6515
‡ U Die with adapter PUADP.

① See page E-25 for Seven Connector Selector Chart.
② Permanent dies in tool install all sizes.

DIMENSIONS
H
L
W
1.15
1.47
1.42
1.49

1.62
1.88
2.50
2.50

.70
.89
.89
.89

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
DIE
MD7-8
Y35, Y750,
E-25
INDEX
MD6-8 Y45†, Y46‡
O
O
D3
D3
D3
D3
D3

(4)
(5)
(5)
② (5)
(5)
(7)
(7)

U-O (2)
U-O (2)
UD3 (2)
UD3 (2)
UD3 (2)
UD3 (3)
UD3 (3)

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
DIE
Y35, Y750,
INDEX
MD6-8 Y45†, Y46‡
O
O
D3
D3
D3
D3
D3

(4)
(5)
(5)
② (5)
(5)
(7)
(7)

U-O (2)
U-O (2)
UD3 (2)
UD3 (2)
UD3 (2)
UD3 (3)
UD3 (3)

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
DIE
Y35, Y750,
INDEX
Y45†, Y46‡
O
D3
D3
D3

U-O (2)
UD3 (2)
UD3 (3)
UD3 (3)

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
DIE
Y35, Y750,
INDEX
Y45†, Y46‡
O
D3
D3
D3

U-O (2)
UD3 (2)
UD3 (3)
UD3 (3)

BURNDY
Overhead
TYPE YHN & YHR
HYCRIMP™
Line Tap for Copper, Aluminum
or ACSR and Compact
Conductors

CATALOG
NUMBER
E-26

YHN-450
YHN-500
YHN-525
YHN-550
YHN-600

N DIE CONNECTORS*
CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS)
GROOVE A (RUN)
GROOVE B (TAP)
WIRE
WIRE
DIAMETER
DIAMETER
RANGE
STR.
ACSR
RANGE
SOL.
STR.
ACSR
.522 - .750
.522 - .815
.814 - .522
.573 - .815
.573 - .815

4/0 - 400
4/0 - 500
4/0 - 500
250 - 500
250 - 500

4/0 - 397 (18/1)
4/0 - 477 (18/1)
4/0 - 477 (18/1)
266 - 477 (18/1)
266 - 477 (18/1)

.522 - .750
.160 - .450
.814 - .522
.410 - .505
.570 - .685

336 - 477
#6 - 3/0
—
3/0 - 300
336 - 400

4/0 - 400
#6 - 2/0
4/0 - 500
2/0 - 4/0
250 - 350

DIMENSIONS
H
L
W

4/0 - 397 (18/1) 2.05 3.50
#6 - 2/0
2.00 2.00
4/0 - 477 (18/1) 1.824 4.50
2/0 - 4/0
1.96 2.00
266 - 336.4 (18/1) 2.00 3.50

DIE
INDEX

1.25
1.28
1.23
1.28
1.28

N
N
N
N
N

U-N (3)
U-N (2)
U-N (3)
U-N (2)
U-N (3)

COMPACT CONDUCTORS
GROOVE A (RUN)

GROOVE B (TAP)

CATALOG
NUMBER

WIRE
DIAMETER
RANGE

COMPRESSED
ACSR

COMPACT
CU or AL

WIRE
DIAMETER
RANGE

COMPRESSED
ACSR

COMPACT
CU or AL

YHN-450
YHN-500
YHN-525
YHN-550
YHN-600**

.522 - .750
.522 - .815
.814 - .522
.573 - .815
.573 - .815

226 - 477 (18/1)
266 - 556
266.8 - 556.5
300 - 556
300 - 556

250 - 500
250 - 556
250 - 556
300 - 556
300 - 556

.522 - .750
.160 - .450
.814 - .522
.410 - .565
.570 - .685

266 - 477 (18/1)
#6 - 2/0
266.8 - 556.5
2/0 - 266
300 - 397

250 - 500
#6 - 3/0
250 - 556
3/0 - 266
300 - 397

CATALOG
NUMBER

WIRE
DIAMETER
RANGE

YHR-700
YHR-750
YHR-800
YHR-850
YHR-900
YHR-950

.666 - .893
.666 - .893
.879 - 1.108
.879 - 1.108
.879 - 1.108
.666 - 1.165

R DIE CONNECTORS*
CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS)
GROOVE A (RUN)
GROOVE B (TAP)
WIRE
DIAMETER
STR.
ACSR
RANGE
SOL.
STR.
336 - 600
336 - 600
600 - 900
600 - 900
600 - 900
336.4 - 1000

300 - 556 (18/1)
300 - 556 (18/1)
556.5 (18/1) - 795 (26/7)
556.5 (18/1) - 795 (26/7)
556.5 (18/1) - 795 (26/7)
556.5 (18/1) - 795 (26/7)

.398 - .684
.666 - .893
.398 - .684
.666 - .893
.879 - 1.108
.666 - 1.165

3/0 - 350
—
3/0 - 350
—
—
—

2/0 - 350
300 - 600
2/0 - 350
336 - 600
600 - 900
336.4 - 1000

DIMENSIONS
H
L
W
2.05
2.00
1.824
1.96
2.00

3.50
2.00
4.50
2.00
3.50

ACSR

1/0 - 336.4 (18/1)
300 - 556 (18/1)
1/0 - 336.4 (18/1)
300 - 556 (18/1)
556.5 (18/1) - 795 (26/7)
336.4 (18/1) - 954 (45/7)

DIE
INDEX

1.25
1.28
1.23
1.28
1.28

N
N
N
N
N

3.50
4.62
3.50
4.62
4.62
6.00

1.74
1.74
1.74
1.74
1.74
1.66

S-N (3)
S-N (2)
S-N (3)
S-N (2)
S-N (3)

P-N (3)
P-N (2)
P-N (3)
P-N (2)
P-N (3)

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
Y35,
Y750
Y45
Y46
U-N (3)
U-N (2)
U-N (3)
U-N (2)
U-N (3)

DIMENSIONS
H
L
W
3.04
3.04
3.05
3.04
2.97
3.14

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
Y35,
Y750
Y45
Y46

S-N (3)
S-N (2)
S-N (3)
S-N (2)
S-N (3)

P-N (3)
P-N (2)
P-N (3)
P-N (2)
P-N (3)

INSTALLATION DATA
TOOL, DIE SET CAT.
DIE
NO. & (NO. OF CRIMPS)
INDEX
Y45
Y46
KR
KR
KR
KR
KR
KR

S-KR (3)
S-KR (4)
S-KR (3)
S-KR (4)
S-KR (4)
S-KR (5)

P-KR (3)
P-KR (4)
P-KR (3)
P-KR (4)
P-KR (4)
P-KR (5)

COMPACT CONDUCTORS
GROOVE A (RUN)
CATALOG
NUMBER

WIRE
DIAMETER
RANGE

COMPRESSED
ACSR

YHR-700
YHR-750
YHR-800
YHR-850
YHR-900
YHR-950

.666 - .893
.666 - .893
.879 - 1.108
.879 - 1.108
.879 - 1.108
.666 - 1.165

397 - 636
397 - 636
795 - 954
795 - 954
795 - 954
—

GROOVE B (TAP)
COMPACT
CU or AL

WIRE
DIAMETER
RANGE

COMPRESSED
ACSR

COMPACT
CU or AL

477 - 636
477 - 636
795 - 954
795 - 954
795 - 954
—

.398 - .684
.666 - .893
.398 - .684
.666 - .893
.879 - 1.108
.666 - 1.165

2/0 - 397 (18/1)
397 - 636
2/0 - 397 (18/1)
397 - 636
795 - 954
—

3/0 - 397.5
477 - 636
3/0 - 397.5
477 - 636
795 - 954
—

* HYCRIMP™ connectors can be installed with competitive
R dies.
** DIE INDEX S-T and S-Z may also be used on sizes 700900 only. S-KR required for 950 and S-Z.

DIMENSIONS
H
L
W
3.04
3.04
3.05
3.04
2.97
3.14

3.50
4.62
3.50
4.62
4.62
6.00

1.74
1.74
1.74
1.74
1.74
1.66

INSTALLATION DATA
TOOL, DIE SET CAT.
DIE
NO. & (NO. OF CRIMPS)
INDEX
Y45
Y46
KR
KR
KR
KR
KR
KR

S-KR (3)
S-KR (4)
S-KR (3)
S-KR (4)
S-KR (4)
S-KR (5)

P-KR (3)
P-KR (4)
P-KR (3)
P-KR (4)
P-KR (4)
P-KR (5)

BURNDY
Overhead
LOKTAP™
LOKTAP™ compression connectors are high
quality, range-taking devices which accommodate combinations of aluminum to copper,
and aluminum to aluminum conductors.
BURNDY® seven connector program accommodates a conductor range from #6 Sol. to
4/0 ACSR. In addition, LOKTAP™ products
feature a "C" groove on both sides of the

CATALOG
NUMBER
YHO-1
YHO-2
YHD-3
YHD-5
YHD-4
YHD-6
YHD-7
YHD-10**

①
WIRE
CODE DIAMETER
NO.
RANGE
1
2
3
5
4
6
7
—

.162 - .332
.260 - .419
.398 - .470
.475 - .563
.336 - .470
.461 - .563
.461 - .563
.232 - .419**

connector for use in street lighting applications from #14 Sol. to #10 Sol.

HANDTOOL OR HYDRAULIC 7 CONNECTOR PROGRAM ①
CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS)
GROOVE A (RUN)
GROOVE B (TAP)
WIRE
DIAMETER
SOL.
STR.
ACSR
RANGE
SOL.
STR.
ACSR
#6 - #1
#1 - 2/0
3/0 - 4/0
250 - 300
2/0 - 4/0
250 - 300
250 - 300
#2 - #1**

#6 - #1, 7 Str.
#3.3 Str. - 2/0
2/0 - 3/0
4/0
#1, 3 Str. - 3/0
3/0 - 4/0
3/0 - 4/0
#4 - 2/0**

#6 - #2
#3 - 1/0
1/0 - 2/0
3/0 - 4/0
#1 - 2/0
3/0 - 4/0
3/0 - 4/0
#4 - 1/0

.162 - .332
.162 - .332
.162 - .332
.162 - .332
.336 - .477
.336 - .447
.461 - 563
.232 - .419**

#6 - #1
#6 - 1/0
#6 - 1/0
#6 - 1/0
2/0 - 3/0
2/0 - 3/0
250 - 300
#2 - #1**

#6 - #1, 7 Str.
#6 - #1, 19 Str.
#6 - #1, 19 Str.
#6 - #1, 19 Str.
#1, 3 Str. - 2/0
#1, 3 Str. - 2/0
3/0 - 4/0
#4 - 2/0**

#6 - #2
#6 - #2
#6 - #2
#6 - #2
#1 - 2/0
#1 - 2/0
3/0 - 4/0
#4 - 1/0

LOKTAP™ connectors are designed to be
installed with BURNDY® mechanical or
hydraulic tools and matching O and D3 die set.

DIMENSIONS
H
L
W
1.11
1.12
1.47
1.47
1.42
1.42
1.40
1.18

1.35
1.69
1.88
1.88
1.88
2.25
2.52
1.50

.67
.64
.76
.87
.83
.83
.84
.68

COMPACT CONDUCTORS
GROOVE A (RUN)
CATALOG
NUMBER
YHO-1
YHO-2
YHD-3
YHD-5
YHD-4
YHD-6
YHD-7
YHO-10**

CATALOG
NUMBER
—
YHD-5
YHD-6
YHD-7

①
WIRE
CODE DIAMETER
NO.
RANGE
1
2
3
5
4
6
7
—

COMPACT ACSR

.162 - .332
.260 - .419
.398 - .470
.475 - .563
.336 - .470
.461 - .563
.461 - .563
.232 - .419**

WIRE
DIAMETER
RANGE
.162 - .398
.336 - .563
.336 - .563
.414 - .563

#6 - #1
#2 - 1/0
2/0 - 3/0
4/0 - 266 (18/1)
1/0 - 3/0
3/0 - 266 (18/1)
3/0 - 266 (18/1)
#4 - 2/0

GROOVE B (TAP)
WIRE
COMPACT DIAMETER
CU or AL RANGE
#6 - #1
#2 - 2/0
3/0
4/0 - 256
1/0 - 3/0
4/0 - 266
4/0 - 266
#2 - 2/0**

.162 - .332
.162 - .332
.162 - .332
.162 - .332
.338 - .447
.338 - .447
.461 - 563
.232 - .419**

COMPACT ACSR

COMPACT
CU or AL

#6 - #1
#6 - #1
#6 - #1
#6 - #1
1/0 - 2/0
1/0 - 2/0
3/0 - 266 (18/1)
#4 - 2/0

#6 - #1
#6 - #1
#6 - #1
#6 - #1
1/0 - 3/0
1/0 - 3/0
4/0 - 266
#2 - 2/0**

HYDRAULIC TOOL ONLY 4 CONNECTOR PROGRAM
CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS)
GROOVE A (RUN)
GROOVE B (TAP)
WIRE
DIAMETER
SOL.
STR.
ACSR
RANGE
SOL.
STR.
ACSR
#6 - 2/0
2/0 - 300
2/0 - 300
4/0 - 300

#6 - 1/0
#1.3 Str. - 4/0
#1, 3 Str. - 4/0
3/0 - 4/0

#6 - 1/0
#1 - 4/0
#1 - 4/0
2/0 - 4/0

.162 - .332
.162 - .332
.336 - .477
.461 - .563

#6 - 1/0
#6 - 1/0
2/0 - 3/0
4/0 - 300

#6 - #1, 19 Str.
#6 - #1, 19 Str.
#1.3 Str. - 2/0
3/0 - 4/0

#6 - #2
#6 - #2
#1 - 2/0
2/0 - 4/0

DIMENSIONS
H
L
W
1.11
1.12
1.47
1.47
1.42
1.42
1.40
1.18

1.35
1.69
1.88
1.88
1.88
2.25
2.52
1.50

.67
.64
.76
.87
.83
.83
.84
.68

DIMENSIONS
H
L
W
1.15
1.47
1.42
1.40

1.62
1.88
2.25
2.52

.70
.87
.83
.86

COMPACT CONDUCTORS
GROOVE A (RUN)
CATALOG
NUMBER
—
YHD-5
YHD-6
YHD-7

GROOVE B (TAP)

WIRE
DIAMETER
RANGE

COMPACT
ACSR

COMPACT
CU or AL

WIRE
DIAMETER
RANGE

COMPACT
ACSR

COMPACT
CU or AL

.162 - .398
.336 - .563
.336 - .563
.414 - .563

#6 - 1/0
1/0 - 266 (18/1)
1/0 - 266 (18/1)
3/0 - 266 (18/1)

#6 - 2/0
1/0 - .256
1/0 - .256
3/0 - .256

.162 - .332
.162 - .332
.336 - .447
.414 - .563

#6 - #1
#6 - #1
1/0 - 2/0
3/0 - .266 (18/1)

#6 - #1
#6 - #1
1/0 - 3/0
3/0 - 266

** YHO-10: These ranges are for aluminum only.
Use only #4 Str. concentric copper tap.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

① See page E-25 for Seven Connector Selector Chart.
② PERMANENT DIES IN TOOL INSTALL ALL SIZES.
③ "C" grooves accommodate #10 Sol. - #14 Sol. RANGE,. 116
in.-.064 in. No "C" grooves on CAT. NO. YH0125. When
utilizing "C" groove(s) apply PENETROX™ A13 prior to wire

DIMENSIONS
H
L
W
1.15
1.47
1.42
1.40

1.62
1.88
2.25
2.52

.70
.87
.83
.86

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
DIE
Y35, Y750,
INDEX
MD7, MD6 Y45†, Y46‡
O
O
D3
D3
D3
D3
D3
O

(4)
(5)
(5)
(5)
②
(5)
(6)
(7)
(4)

U-O (2)
U-O (2)
UD3 (2)
UD3 (2)
UD3 (2)
UD3 (3)
UD3 (3)
U-O (2)

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
DIE
Y35, Y750,
INDEX
MD6
Y45†, Y46‡
O
O
D3
D3
D3
D3
D3
O

(4)
(5)
(5)
(5)
②
(5)
(6)
(7)
(4)

U-O (2)
U-O (2)
UD3 (2)
UD3 (2)
UD3 (2)
UD3 (3)
UD3 (3)
U-O (2)

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
DIE
Y35, Y750,
INDEX
Y45†, Y46‡
O
D3
D3
D3

U-O (2)
UD3 (2)
UD3 (3)
UD3 (3)

INSTALLATION DATA
TOOL, DIE SET CAT.
NO. & (NO. OF CRIMPS)
DIE
Y35, Y750,
INDEX
Y45†, Y46‡
O
D3
D3
D3

U-O (2)
UD3 (2)
UD3 (3)
UD3 (3)

installation. When utilizing two (2) "C" groove taps, installation to be made with HYDRAULIC TOOL ONLY. All four (4)
grooves CANNOT be utilized if using a hand tool. When
hand tool is used, only one (1) "C" groove can be utilized
and connector MUST be positioned as shown in FIG.5

E-27

BURNDY
Overhead
TYPE YCT
HYTEE
T-Tap for Copper
One-piece, copper compression tap connector with U-shaped run element and tubular
tap for joining hard and medium-hard drawn
copper. Preformed run element simplifies
installation on larger conductors. Uses same
die as equivalent full-tension sleeve.

CONDUCTORS
CATALOG
E-28 NUMBER
YCT2626
YCT2828

RUN

TAP

H

L

DIE
INDEX

2/0 (7, 12, 19)
4/0 (7, 12, 19)

2/0 (7, 12, 19)
4/0 (7, 12, 19)

3.26
4

5.62
5.72

166
168

RUN
TOOLS, DIE SET CATALOG
NO., & (CRIMPS PER END)
Y35, Y750,
MD7, MD6
Y45†, Y46‡
W166 (4)

U166/U459 (2)
U168 (2)

DIE
INDEX
166
168

TAP
TOOLS, DIE SET CATALOG
NO., & (CRIMPS PER END)
Y35, Y750,
MD6
Y45†, Y46‡
W166 (6)

U-166 (3)
U-168 (3)

† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TYPE YOT
HYTEE
T-Tap for Copper
Cast copper T-tap connector with two-piece
line element and tubular tap for joining hard
and medium drawn copper. Design simplifies
installation on large conductors. Uses same
die as equivalent sleeve.

CATALOG
NUMBER

RUN

TAP

H

L

DIE
INDEX

YOT3434

500 (19, 37)

500 (19, 37)

4.82

10.38

210

† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

RUN
TOOLS, DIE SET CATALOG
NO., & (CRIMPS PER END)
Y35, Y750,
Y45†, Y46‡
Y60B
U210 (6)

L210 (2)

DIE
INDEX
210

TAP
TOOLS, DIE SET CATALOG
NO., & (CRIMPS PER END)
Y35, Y750,
Y45†, Y46‡
Y60BHU
U210 (6)

L210 (2)

BURNDY
Overhead
TYPE YTU-R-R
T-Tap for Combinations of
Aluminum, Copper, ACSR,
6201, 5005 Compressed and
Compact Conductors
One-piece heavy-wall aluminum compression
tap connector for secondary service drop and
transformer tap to primary or secondary.
Connector can be gripped in tool for easy
installation. Pre-filled with PENETROX™
joint compound.

RUN
CATALOG ACSR, 6201,
NUMBER
5005
ALUMINUM

COPPER

YTU25R2W
YTU25R4W

#4
1/0
80 (8-1)

1/0 (7, 19)

1/0 (7, 12, 19)

#6

2/0 (7, 12, 19)
3/0 (7, 12, 19)
4/0 (7, 12, 19)
4/0 (7, 12, 19)

1/0
80 (8-1)
2/0
3/0
1/0 (6-1)
4/0

YTU25R25R
YTU26R26R
YTU27R27R
YTU28R25R
YTU28R28R
YTU30R30R

2/0
3/0
4/0 (6-1)
4/0
266.8
(18-1, 26-7,
6-7)

2/0 (7, 19)
3/0 (7, 19)
4/0 (7, 19)
4/0 (7, 19)
266.7 (7, 19, 37)
250 (19, 37)
300 (19, 37)

2
1/0
80 (8-1)
2/0

YTU321R25R
YTU321R26R

YTU321R28R

300 (26-7)
336.4 (18-1)

350 (19, 37)
336.4 (19, 37)

350 (19, 37)

4/0

YTU321R30R
YTU321R321R
YTU33R26R
YTU33R28R
YTU33R33R

336.4 (30.7)
(26-7)
397.5 (18-1)

397.5 (19, 37)
400 (19, 37)

3/0

400 (19, 37)

* Multiple crimp die set, makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

COPPER

H

L

2-3/8

4-7/8

C

W-C (2)

U-C (1)*

BG

BG (3)
W-BG (1)*

U-BG (1)*

2/0 (7, 12, 19)
3/0 (7, 12, 19)
3-3/8
1/0 (7, 12, 19)
4/0 (7, 12, 19)

7

L

W-L (4)

U-L (2)

L

—

U-L (2)

250 (12, 19, 37) 4-3/8

8-3/4

M

—

U-M (3)

BG

BG (3)
W-BG (1)*

U-BG (1)*

C

W-C (3)

U-C (1)*

#4 (7)
#2 SLD
#4 (7)
#4 SLD

#4 (3, 7)
#2 SLD
#4 (7)
#4 SLD

1/0 (7, 19)

—

2/0 (7, 19)
3/0 (7, 19)
1/0 (7, 19)
4/0 (7, 19)
266.7 (7, 19, 37)
250 (12, 19, 37) 266.8 (18-1,
250 (19, 37)
300 (19, 37)
26-7, 6-7)
300 (19, 37)

YTU321R2R

YTU321R27R

TAP
ACSR, 6201,
5005
ALUMINUM

2 (7 Str.)

2 (3, 7 Str.)
2-5/8

1/0 (7, 19)

6-5/8

1/0 (7, 12, 19)

2/0 (7, 19)

2/0 (7, 12, 19)

3/0 (7, 19)

3/0 (7, 12, 19) 3-1/2

4/0 (7, 19)
266.7 (7, 19, 37)
266.8 (18-1,
250 (19, 37)
26-7, 6-7)
300 (19, 37)
336.4 (18-1) 336.4 (19, 37)
300 (26-7)
350 (19, 37)
2/0
2/0 (7, 19)
4/0
4/0 (7, 19)
336.4 (30.7)
397.5 (19, 37)
(26-7)
400 (19, 37)
397.5 (18-1)

RUN
TAP
TOOLS, DIE SET
TOOLS, DIE SET
CATALOG NUMBER,
CATALOG NUMBER, E-29
& (CRIMPS PER END)
& (CRIMPS PER END)
DIE
MD7, Y35,Y750,
DIE
MD7, Y35,Y750,
INDEX MD6 Y45†,Y46‡ INDEX MD6 Y45,Y46‡

8-5/8

4/0 (7, 12, 19)
250 (12, 19, 37)
300 (19, 37)

M

4-3/8

—

L

U-L (2)

M

U-M (3)

U-M (3)

8-3/4

350 (19, 37)

M

—

U-M (2)

2/0 (7, 12, 19)
3-1/2
4/0 (7, 12, 19)

8-5/8

L

U-L (2)

400 (19, 37)

8-3/4

M

U-M (3)

4-3/8

BURNDY
Overhead
TYPE YOT-R-R
HYTEE
T-Tap for Combinations of
Aluminum, ACSR, 6201, 5005,
Compressed and Compact
Conductors
Heavy duty cast aluminum connector with
two-piece line element and barrel tap.
Recommended for aluminum and ACSR runs
with aluminum, ACSR. Uses same die as
equivalent full-tension HYSPLICE™ sleeve.
Tap element pre-filled with PENETROX™
joint compound and capped.
E-30

RUN
CATALOG
NUMBER

ACSR,
6201,
5005

TAP

ALUMINUM

ACSR,
6201,
5005 ALUMINUM

H

L

DIE
INDEX

RUN
TOOLS, DIE SET CATALOG
NO., & (CRIMPS PER END)
Y35,
Y750 Y45† Y46‡ Y48B

YOT361R361R 477 (18-1)

(19)
477
(37)

477 (18-1) 477 (19, 37)

6-1/4 12-3/8

347, 426
or M

U317 (60
U-M (4)

(24-7)
477 (26-7)
(30-7)
556 (18-1)
(24-7)

(19)
556
(37)

(24-7)
477 (26-7)
(30-7)
556 (19, 37)
556 (18-1)
(24-7)

6-3/8 12-1/2

261, 318
or M

U261 (6)
U-M (4)

YOT37R37R

†

TAP
TOOLS, DIE SET CATALOG
NO., & (CRIMPS PER END)
Y60B

C317 (2)
—

L317 (2)
—

C61 (2)
—

L261 (2)
—

DIE
INDEX

Y35,
Y750

317, 426
or M

U317 (6)
U-M (4)

261, 318
or M

U261 (6)
U-M (4)

‡

Y45† Y46‡

†

Y48B

Y60BHU

C137 (2)
—

L317 (2)
—

C261 (2)
—

L261 (2)
—

‡

* Multiple crimp die set, makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

TYPE YNT-R-R
T-Tap Compression Tap for
ACSR, ACAR and Stranded
Aluminum Cable
Two-piece compression T-Tap for ACSR,
ACAR and SAC transmission lines. Installed
with same dies as equivalent full tension
splice. Tap element pre-filled with PENETROX™ joint compound and sealed.

CATALOG
NUMBER*
YNT451R451R
YNT49R49R

ACAR

CONDUCTOR
RUN AND TAP
ALUMINUM

ACSR

840.2 - 927.2
983.1 - 1198

795 - 1000
1033.5 - 1272

715.5 - 874.5
900 - 1113 45/7

* For Extra High Voltage (EHV) applications add suffix "T" to
catalog number (e.g., YNT49R49RT).
** Overlap crimps.

TOOLS, DIE SETS
H

DIE
INDEX

Y45**

Y46**

Y60BHU**

7-1/2
7-3/4

725
727

S725
—

P725
—

L725
L727

BURNDY
Overhead
TYPE YNTA-R
T-TAP WITH PAD TAP
For ACSR, ACAR and Stranded
Aluminum Cable
Fig. 1

Fig. 2
CONDUCTOR

E-31

TOOLS, DIE SETS

CATALOG
NUMBER

ACAR

ALUMINUM

ACSR

YNTA32R
YNTA39R
YNTA43R*
YNTA451R*
YNTA49R*
YNTA58R*

395.1 - 395.2
634.9 - 653.1
—
840.2 - 927.2
983.1 - 1198
—

336.4 - 350
600 - 650
700 - 800
795 - 1000
1033.5 - 1272
2000

300 - 336.4
556.5
605 - 666.6
715.5 - 874.5
900 - 1113 45/7
1780

FIG.
NO.
1

2

C

H

T

2
2-1/4

5
5-1/4
5-3/8
5-1/2
5-7/8
6-1/4

1/2

3-1/4
3-5/8

9/16
11/16

DIE
INDEX
717
722
724
725
727
735

Y45**

Y46**

Y60BHU

S717
S722
S724
S725

P717
P722
P724
P725

—

—

L717
L722
L724
L725
L727
L735

* For Extra High Voltage (EHV) applications order two tap pad
shielding caps STS43A-4N. Catalog number indicates one
cap (see chart below).
** Overlap crimps.

TYPE STS-4N
STREAMLINED PAD CAPS
Streamlined caps for shielding hardware
when bolting terminals to flat pads singly or
back to back. Caps are for 4 NEMA tongues.
Adapter is attached with tongue hardware.
Shielding cap is fastened to adapter with
stainless steel cap screw. Order one (1) STS
for each side of pad.

CATALOG NUMBER

PAD SIZE

MAXIMUM SHIELDED AREA

STS33A-4N
STS43A-4N
STS44A-4N
STS53A-4N

3
  3

4
  3

4
  4

5
  3


3
  3

4
  4

5-1/4
  3-1/8


BURNDY
Overhead
TYPE YTA-R-2N
DISCONNECTABLE T-TAP
(WITH PAD)
For Copper, Aluminum, ACSR,
6201, 5005, Compressed and
Compact Conductors

Fig. 1

Aluminum primary T-tap connector with slotted tap pad designed for easy disconnecting
of tap conductor. Tap pad accommodates
compression terminals Types YKA-R-2N and
YKA-A-2N, and has positioning socket for
proper alignment. On sizes larger than 336.4
ACSR, the YTA-R-2N run element has twopiece interlocking-key with lifting eye that
E-32
simplifies hotline installations. Catalog
number does not include mating terminal.

Fig. 2

CATALOG
NUMBER

ACSR, 6201, 5005

COPPER

ALUMINUM

YTA2R-2N

2

2 (3, 7)
1 (7)

2 (7)
1 (7)

YTA25R-2N

1/0

1/0 (7, 12, 19)

1/0 (7, 19)

FIG.
NO.

L

TOOLS, DIE SET CATALOG NUMBER,
DIE
& (NUMBER OF CRIMPS PER END)
T INDEX MD7, MD6 Y35, Y750 Y45†
Y46‡
Y48B Y60BHU
3/8

6-1/8

YTA26R-2N
YTA27R-2N
YTA28R-2N

2/0
2/0 (7, 12, 19)
2/0 (7, 19)
3/0
3/0 (7, 12, 19)
3/0 (7, 19)
4/0
4/0 (7, 12 19)
4/0 (7, 19)
300 (26-7)
336.4 (19, 37, 61)
YTA321R-2N
350 (19, 37)
336.4 (18-1)
350 (19, 37, 61)
336.4 (26-7, 30-7)
397.5 (19, 37, 61)
YTA33R-2N
400 (19, 37)
397.5 (18-1)
400 (19, 37, 61)
YTA361R-2N
477 (18-1)
YTA37R-2N 477 (24-7, 26-7, 30-7)
556.6 (19, 37)
636 (37)
YTA39R-2N
556.5 (24-7, 26-7)
650 (61)
605 (30-19)
—
605 (30-9)
YTA43R-2N
636
795 (37, 61)
(24-7, 26-7, 30-19)
666.6 (24-7)
YTA391A-2N
—
* Multiple crimp die set, makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

1
7-7/8

BG
or
243
659
C,
247
L
or
251

BG (2)
U-BG (1)*
W-BG (1)*
U243 (1)
W243 (2)
U659 (1)
W-C (4)
U-C (1)*
W247 (1)
U247(1)
W-L (4)

1/2

U-L (2)
U251 (3)

—
—

—

—

U-M (3)

9-1/2

U317 (4)
13-1/8

M

16-1/4

608

2
16-1/2

3/4

292
or
319
342

U-M (5)
—

U608 (9)

—

C608 (3) L608 (3)

S292 (9)
S319 (9)

P292 (9) C292 (3) L292 (3)
P319 (9) C319 (3) L319 (3)

S342 (9)

P342 (9) C342 (3) L342 (3)

BURNDY
Overhead
TYPES YKA-R-2N &
YKA-A-2N
DISCONNECTABLE TERMINAL
(WITH FIXED HARDWARE)
For Copper, Aluminum, ACSR,
6201, 5005, Compressed and
Compact Conductors
Aluminum compression terminal with fixed
hardware and positioning pin for making disconnectable tap or jumper connections. Used
with slotted YTA-R-2N T-tap or YSA-R-2N
terminal. Supplied with aluminum bolts and
washer-face, self locking nuts. Prefilled with
PENETROX™ joint compound and capped.

E-33

CATALOG
NUMBER

ACSR, 6201, 5005

COPPER

ALUMINUM

L

YKA2R-2N

2

1 (7)
2 (3, 7)

1 (7)
2 (7)

5-1/2

YKA25R-2N

1/0

1/0 (7, 19)

1/0 (7, 19)

5-5/8

YKA26R-2N

2/0 (7, 19)

2/0 (7, 19)

3/0 (7, 19)

3/0 (7, 19)

YKA28R-2N

2/0
3/0
110.8 (12-7)
4/0

YKA30R-2N

266.8 (18-1, 6-7, 26-7)

4/0 (7, 19)
250 (12, 19, 37)
300 (19, 37)

4/0 (7, 19)
250 (7, 37)
266 (19)
300 (37, 61)
350 (37, 61)
397.5 (19)
400 (37)
477 (19, 37)
500 (37, 61)
556.5 (19, 37)

YKA27R-2N

YKA321R-2N
YKA33R-2N
YKA361R-2N
YKA37R-2N

336.4 (18-1)
300 (26-7)
336.4 (26-7, 30-7)
397.5 (18-1)
397.5 (26-7, 30-7)
477 (18-1)
477 (24-7, 26-7, 30-7)

350 (19, 37)
—
—
—

YKA34CA-2N

397.5 (26-7, 30-7)
477 (18-1)

500 (19, 37)

477 (19, 37)
500 (37, 61)

YKA391A-2N

—

—

795 (37, 61)

* Multiple crimp die set, makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

T

BOLT
DIE
TOOLS, DIE SET CATALOG NO., & (NO. OF CRIMPS)
LENGTH INDEX MD7, MD6 Y35, Y750 Y45†
Y46‡
Y48B Y60BHU
BG
or
243
C
or
659

6

3/8

7-3/8

3/4

U-BG (3)*
U243 (2)

—

—

—

—

W-C (6)
—

U-C (3)*
U659 (2)

—

—

—

—

L
or
251

—

U-L (2)
U251 (3)

—

—

—

—

M
or
317

—

U-M (3)
U317 (4)

—

—

—

—

—

U-M (3)

—

—

—

—

—

—

S352 (9) P352 (9) C352 (3) L352 (3)
S579 (9) P579 (9) C579 (3) L579 (3)

—

—

S342 (9) P342 (9) C342 (3) L342 (3)

1-3/4

7-1/4

9-1/2

BG (8)
W-BG (4)*
W243 (4)

2-1/2

M
352
or
579
342

BURNDY
Overhead
TYPE YSA-R-2N
DISCONNECTABLE TERMINAL
(WITH SLOTTED PAD)
For Copper, Aluminum, ACSR,
6201, 5005, Compressed and
Compact Conductors
Aluminum compression terminal with slotted
pad and positioning socket for making disconnectable tap or jumper connections. Used
with YKA-R-2N fixed hardware terminal.

E-34

Pre-filled with PENETROX™ joint compound
and capped.

CATALOG
NUMBER

ACSR, 6201, 5005

COPPER

ALUMINUM

YSA2R-2N

2

2 (3, 7)
1 (7)

2 (7)
1 (7)

YSA25R-2N

1/0

1/0 (7, 19)

1/0 (7, 19)

YSA26R-2N
YSA28R-2N

2/0
4/0

YSA30R-2N

266.8 (18-1, 6-7, 26-7)

2/0 (7, 19)
4/0 (7, 19)
250 (12, 19, 37)
300 (19, 37)

2/0 (7, 19)
4/0 (7, 19)
250 (37)
266.8 (7, 19)
300 (37, 61)
350 (37, 61)
556.5 (19, 37)

336.4 (18-1)
300 (26-7)
477 (24-7, 26-7, 30-7)

YSA321R-2N
YSA37R-2N

350 (19, 37)
—

* Multiple crimp die set, makes more than one crimp per tool
compression. Figure indicates number of compressions.

L

6-1/4

6-5/8

7-3/4
7-7/8

DIE
INDEX
BG
or
243
C or
659

TOOLS, DIE SET CATALOG NO.,
& (NUMBER OF CRIMPS)
MD7, MD8
Y35, Y750, Y45†, Y46‡
BG (8)
W-BG (4)*
W243 (4)

U-BG (3)*
U243 (2)

—

U-C (3)*
U659 (2)

—

U-L
U251

L or
251
M or
317
M

U-M (3)
U317 (4)
U-M (3)

—
—

† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

TYPE YTA-2N
DISCONNECTABLE T-TAP
For Copper
Cast copper primary t-tap connector with
slotted tap pad for easy disconnecting of tap
conductor. Tap pad accommodates compression terminal Type YKA-2N. On sizes larger
that 4/0, the YTA-2N run element has a twopiece, interlocking-key with lifting eye that
simplifies hot installations. Catalog number
does not include terminal or hardware.

CATALOG
NUMBER

CONDUCTOR

YTA2C-2N

2 (7)

YTA26-2N
YTA28-2N
YTA34-2N

2/0 (7, 19)
4/0 (7, 12, 19)
500 (19, 37, 61)

FIG.
NO.

C

Fig. 1

Fig. 2

L

T

5-5/8
1

1-1/2

2

2

* Multiple crimp die set, makes more than one crimp per tool
compression. Figure indicates number of compressions.

7-3/8
7-5/8
11-7/8

DIE
INDEX
163

3/8
1/2

166
168
210

† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
MD7, MD6
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
W163 (3)
Crimps Overlap
W166 (6)
—

U163 (1)*
U166 (3)
U168 (4)
U210 (6)

—

—

C210 (2)

L210 (2)

BURNDY
Overhead
TYPE YKA-2N
DISCONNECTABLE TERMINAL
(WITH FIXED HARDWARE)
For Copper
Tin-plated copper compression terminal with
fixed hardware for making disconnectable tap
or jumper connections. Used with slotted
YTA-2N T-tap or YSA-R-2N terminal. Supplied
with tin-plated DURIUM™ bolts and washerface nuts.

CATALOG
NUMBER

CONDUCTOR

YKA6C-2N
YKA4C-2N
YKA2C-2N
YKA26-2N
YKA28-2N
YKA29-2N
YKA30-2N
YKA34-2N
YKA39-2N
YKA44-2N

6 (7)
4 (7)
2 (7)
2/0 (7, 19, 37)
4/0 (7, 12, 19, 37)
250 (12, 19, 37)
300 (19, 37, 61)
500 (19, 37, 61)
750 (37, 61)
1000 (61)

C

L

T

DIE
INDEX

7/8

5

3/8

163

1
1-1/4
1-3/8
1-1/2
1-7/8
2-3/8
2

5-1/4
5-3/8

1/4

166
168
169
170
210
627
345

5-1/2
6-1/2
7-1/4
7-5/8

* Multiple crimp die set, makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

3/8
1/2
5/8
1/2

TOOLS, DIE SET CATALOG NUMBER, & (NUMBER OF CRIMPS)
MD7, MD6
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
W163 (2)
Crimps
Overlap
W166 (4)

—

U163 (1)*
U166 (3)
U168 (3)
U169 (4)
U170 (5)
U210 (6)
—

—

—

C168 (1)
C169 (1)
C170 (1)
C210 (2)
C627 (3)
C345 (4)

L168 (1)
L169 (1)
L170 (1)
L210 (2)
L627 (3)
L345 (4)

E-35

BURNDY
Overhead
TYPE YCB-R
STIRRUP HOT-LINE CLAMP
ADAPTERS
For Aluminum, ACSR, 6201,
5005, Compressed and
Compact Conductors
Permanent compression hot-line clamp
adapter with aluminum run and copper bail.
Accommodates any standard copper hot-line
clamp on bail elements. Permits hot-line
tapping without arcing or chafing damage to
aluminum conductor. Installed with standard
E-36 tools and dies.

CATALOG
NUMBER

ALUMINUM

ACSR, 6201, 5005

YCB2R

2 Str. - 6 Sol.

2-4

YCB25R
YCB26R
YCB27R
YCB28R

1/0 (7, 19)
2/0 (7, 19)
3/0 (7, 19)
4/0 (7, 19)
350 (19, 37)
336.4 (19, 37)
400 (19, 37)
397.5 (19, 37)
500 (37, 61)
477 (19, 37)
477 (19, 37)

1/0 - 80 (8-1)
2/0
3/0
4/0
336.4 (18-1)
300 (26-7)
336.4 (26-7, 30-7)
397.5 (18-1)
397.5 (26-7)
(30-7)
477 (18-1)

YCB321R
YCB33R
YCB35R
YCB361R

* Multiple crimp die set, makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

A
2 Sol.

H

L

3-3/4

9

5

D

F

DIE
INDEX

2-1/2

BG

TOOLS, DIE SET CATALOG
NUMBER, & (CRIMPS PER END)
MD7, MD6
Y35, Y750, Y45†, Y46‡

9-3/4

C

BG (6)
W-BG (2)*
W-C (4)

11-1/8

L

W-L (4)

1/0 Sol.

2-1/2

3-1/2

U-BG (2)*
U-C (2)*
U-L (2)

3-1/2

5-3/8

12-3/4

M

5-1/4

13-1/4

317

—

U-M (3)

U317 (3)

BURNDY
Overhead
TYPES YCB-U
& YCB-R-U
CRIMPIT™ STIRRUP
Hot-Line Clamp Adapter for
Aluminum, ACSR, 6201, 5005,
Compressed and Compact
Conductors
Combines Figure "6" -shaped aluminum
CRIMPIT™ tap connector with tin-plated copper bail. Can be gripped in tool and slipped

over line for easy installation. Five sizes take
range from #4 to 600 Mcm. Pre-filled with
PENETROX™
joint
compound
and
Stripsealed.

CATALOG
NUMBER

ALUMINUM

ACSR, 6201, 5005

YCB4U1
YCB1U1
YCB28U26
YCB33R26U
YCB38R26U

4 Sol. - 4 (7)
2 (7) - 1 (7)
1/0 (7) - 4/0 (19)
300 (37) - 400 (37)
397.5 (19) - 600 (61)

4
2
1/0 - 4/0
266.8 (6-7) - 336.4 (30-7)
336.4 (26-7) - 556.5 (18-1)

A
2 Sol.
1/0 Sol.

H

L

1-1/2
1-5/8
2
2-1/4

TOOLS, DIE SET CATALOG
DIE NUMBER, & (NUMBER OF CRIMPS)
INDEX Y35, Y750
Y45
Y46

1-7/8

D*

U-D (2)

2-1/8

H
R
N

U-H (2)
U-R (2)
U-N (2)

†

‡

S-N (2)

P-N (2)

* Index number "D" is not "D3" Cabelok CRIMPIT™ die.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

TYPES J990 & J1252
HOT-LINE CLAMP BAILS
Designed to make hot-line clamp adapter
using HYCRIMP™, CABELOK CRIMPIT™ or
Figure "6" -Shaped CRIMPIT™ connectors.
Where hot sticks are used, the CABELOK
CRIMPIT™ or Figure "6" -shaped CRIMPIT™
are recommended. The line can be
approached with the connector and bail held
in the tool. Bails are tin-plated, hard drawn
copper.

RECOMMENDED CONNECTOR & BAIL COMBINATIONS
HYCRIMP™
CAT. NO.
YHO-100
YHO-150
YHD-200
YHD-250
YHD-300
YHD350
—
YHN-500

CABELOK
CRIMPIT™
CAT. NO.
YP2U3
YP26AU2
YP27AU4
YPC28U4
YP27AU26
YP28U26
YPC28U26
YPC33R26U

BAIL

A

J990

#2

J1252

2/0

J990
J1252
J990
J1252

#2
2/0
#2
2/0

* For additional run conductors see specific connector catalog
page.

SOL. AL
6-2
1 - 2/0
3/0, 4/0
—
3/0

—

RUN CONDUCTORS ACCOMMODATED*
STR. AL

ACSR

6 - 3 (7 Str.)
3 (3 Str.) - 1/0
2/0 - 3/0
4/0
2/0, 3/0
4/0

6, 4
3 - 1/0
1/0, 2/0
3/0, 4/0
2/0
3/0, 4/0

1/0 (7) - 4/0

1/0 - 4/0

250 (37)
400 (37)

266.8 (18-1)
397.5 (18-1)

E-37

BURNDY
Overhead
TYPES YHO-J, YHD-J,
YHN-J
HYCRIMP™ STIRRUP
Utilizing H-Framed Aluminum Tap Connectors
with tin-plated copper bail. Bendable tabs
secure run and bail freeing the lineman’s
hands to work with the installation tool conductor grooves. Prefilled with PENETROX™
joint compound.

E-38

CATALOG
NUMBER

RUN CONDUCTOR ACCOMMODATES
SOL. AL
STR. AL
ACSR

YHO100J1444
YHO150J1444
YHD200J1444
YHD250J1444
YHD300J1496
YHD350J1496
YHN500J1496

6-1
1 - 2/0
3/0 - 4/0
250 - 300
2/0 - 4/0
250 - 300
—

6 - 1 (7 Str.)
6-2
3 - 2/0
3 - 1/0
2 Sol.
2/0 - 3/0
1/0 - 2/0
(.258 dia.)
4/0
3/0 - 4/0
#1 (Str.) - 3/0
#1 - 2/0
2/0 Sol.
3/0 - 4/0
3/0 - 4/0
(.365 dia.)
4/0 - 500
4/0 - 477 (18/1)

① Permanent dies in tool install all sizes.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

A

B

C

D

E

L

DIE
INDEX

1.50
1.75
1.88
1.88
1.88
2.50
2.00

5.00
5.00
5.00
5.00
5.00
5.00
5.00

3.00
3.00
3.00
3.00
4.75
4.75
4.75

3.75
3.75
3.75
3.75
5.62
5.62
5.62

12.0
12.0
12.0
12.0
15.5
15.5
15.5

O
O
D3
D3
D3
D3
N

TOOLS, DIE SET CATALOG
NUMBER, & (NO. OF CRIMPS)
MD7-8
MD6-8 ① Y35, Y750, Y45†, Y46‡
(4)
(5)
(5)
(5)
(5)
(7)
—

U-O (2)
U-O (2)
UD-3 (2)
UD-3 (2)
UD-3 (2)
UD-3 (2)
U-N (2)

BURNDY
Overhead
TRANSFORMER AND
EQUIPMENT TAP
CONNECTORS
Transformer and equipment tap connectors
are specifically designed to provide single or
multi-tap connections from secondary transformer outlets, disconnects, circuit breaker
panels, and other equipment pads
or bar.

TYPE E-C-G
E-39

TRANSFORMER TAP
ADAPTER
For Copper
Multi-tap, range-taking cast copper alloy connector designed to take 2, 3, or 4 conductors
from a single secondary transformer outlet.

CATALOG
NUMBER
E2C34G1
E3C34G1
E4C34G1

NUMBER OF
CONDUCTORS
2
3
4

CONDUCTOR SIZE
1/0 Sol. - 500

A DIA.
.78

D
3-3/4

H
3-7/8

J
1/2-13

L

W

6-1/4

3-1/2
5-1/4
6-7/8

BURNDY
Overhead
TYPE KC22J12T13,
EQC632C
TRANSFORMER GROUND
CONNECTORS
For Copper

Type EQC632C

Fits all standard EEI-NEMA distribution transformers as a tank grounding terminal.

CATALOG NUMBER
KC22J12T13
KC26
KC34J12T13
EQC632C

RANGES
8 Sol. - 2 Sol.
2 Sol. - 2/0 Str.
3/0 - 500 Str.
8 Sol. - 2 Str.

Both, one-wrench installation.

E-40

TYPE YA-2LH
HYSEALUG
Terminal for Copper
Tin-plated, pure copper 2-hole NEMA compression terminal with shrouded barrel for
terminating insulated copper conductor to
transformers and other equipment. Shroud
prevents seepage of water or moisture into
conductor strands and minimizes taping.

CATALOG
NUMBER

CONDUCTOR

YAB4C-2LH72
YAB4C-2LH73
YAB2C-2LH74
YAB2C2LH75
YAB25-2LH70
YAB25-2LH71
YA26-2LH88
YA26-2LH89
YA27-2LH97
YA27-2LH98
YA28-2LH114
YA28-2LH115
YA29-2LH90
YA29-2LH91
YA30-2LH85
YA30-2LH86
YA31-2LH89
YA31-2LH90
YA34-2LH110
YA34-2LH111
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

4 Str.
2 Str.

BB
5/8
3/4

1/0 Str.
2/0 Str.
3/0 Str.

1

4/0 Str.
250
300
1-1/4
350
500

1-1/2

SHROUD
INSIDE
DIA.
.57
.84
.58
.91
.69
.98
.73
1.04
.84
1.06
.86
1.24
.88
1.25
.92
1.32
1.03
1.40
1.14
1.88

C

L

T

6-1/4
3/4

TOOLS, DIE SET CATALOG NUMBER,
& (NUMBER OF CRIMPS)
MD7, MD6
Y35, Y750, Y45†, Y46‡
W161 (2)

U4CRT (2)

W162 (4)

U2CRT (2)

W163 (4)

U25RT (2)

W241 (2)

U26RT (2)

W243 (2)

U27RT (2)

W-BG or
W243 (2)

U28RT (2)

W166 (4)

U29RT (2)

1/8
6-1/2
6-3/4

3/8

7/8
6-1/4
1
6-5/8

1/8

1-1/8
1-1/4

7

—

U30RT (2)

1-3/8

7-5/8

W-O (5)

U31RT (2)

1-1/2

7-3/4

—

U34RT (2)

1/4

BURNDY
Overhead
TYPE YE-LH
HYSEALPLUG
Terminal Plug for Copper
Oil and water-tight terminal with shrouded,
tin-plated, copper barrel and brazed plug.
Recommended for terminating insulated
copper conductor at cutout, transformer and
arrestor; or for joining insulated copper riser
to overhead conductor. Shroud prevents
seepage of water or moisture into conductor
strands and minimizes taping. To obtain a
tight fit on some insulations in the shroud it
may be necessary to either "pencil" the insulation down, or build it up with tape.

CATALOG
NUMBER
YE2C-LH128
YE2C-LH129
YE25-LH97
YE26-LH88
YE26-LH89
YE28-LH128
YE31-LH96
YE34-LH119
YE34-LH120

SHROUD
INSIDE
CONDUCTOR BB
DIA. A DIA.
2 Str.

3/4

1/0 Str.
2/0 Str.

1

4/0 Str.
350

1-1/4

500

1-1/2

.58
.91
.98
.73
1.04
1.24
1.03
1.14
1.88

2 Sol.

L

TOOLS, DIE SET CATALOG NO.,
& (NUMBER OF CRIMPS)
Y35, Y750,
P
MD7, MD6
Y45†, Y46‡

9

6

W162 (4)

U2CRT (2)

1/0 Sol. 11-1/8

W163 (4)

U25RT (2)

2/0 Sol. 11-3/8

W241 (2)

U26RT (2)

W-BG or W243 (2)
W-O (5)

U28RT (2)
U31RT (2)

—

U34RT (2)

4/0 Sol.

11-1/2 8
12-1/4
13-1/4

† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TYPES YE-R, YE-W
HYPLUG™
Terminal Plug for
Aluminum and ACSR
In 1989 BURNDY® began shipping an
improved pin type connector. A proprietary
coating system was developed through
intense research efforts which vastly
prolongs the life of this type of connection. To
help identify the new product a hex shaped
crimp is now used on the pin interface crimp

CATALOG
NUMBER

CONDUCTOR
ALUMINUM
ACSR

YE6R-25
YE4R-25
YE1WAG1
YE2WAG5
YE2R-25
YE25R-25
YE26R-60
YE27R-60
YE28R-60

5, 6 Str.
3, 4 Str.
#1 Sol. (.289)
#2 Sol. (.258)
1, 2 Str.
1/0 Str.
2/0 Str.
3/0 Str.
4/0 Str.

YE30R-60

300

YE32R-60

350 - 400

YE361R-60

477, 500

YE39R-60

600

* All crimps overlap
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

6
4
—
—
2
1/0
2/0
3/0
4/0
(26/7)
266.8
(18/1)
(26/7)
336.4
(18/1)
477
(18/1)
(24/7)
556.5
(26/7)

and BURNDY's overhead color coded end
caps are utilized.

be bent to desired angle for easier insertion.
Three die sets accommodate 4 Str.-500
MCM. Terminals are pre-filled with PENETROX™ A-13 joint compound and sealed
with color coded end caps.

Aluminum HYPLUG™ with tin-plated copper
plug for terminating aluminum or ACSR cable
at cut-out, transformer and arrestor. Plug may

A DIA.

L

P

4 Sol.

4-5/8

2-1/2

.257
2 Sol.
2 Sol.
1/0 Sol.

8.58
(218)
4-5/8

6
2-1/2

9-1/2

3/8
6
4/0 Sol.

COLOR
CODE
Blue
Orange
Red
Orange
Red
Yellow
Gray
Black
Pink

Green

5/8

BG or 243

BG
WBG
W243

5/8 - 1

U-BG

C243

L243

U243
UK5/8-1T

249 or
840

W249 or
W-K840

U249
U-K840T

C249

L249

317, 705,
1-1/8 - 1

—

U317
U705
U-K1-18-1T

C317

L317

608

—

U608

C608

L608

Blue

10-5/8

9/16

DIE
INDEX

TOOLS, DIE SET CATALOG NO.,
& (NUMBER OF CRIMPS)*
Y750, Y35,
MD7, MD6 Y45†, Y46‡ Y48BH Y60BH

Pink
11-7/8

6

Yellow

• BURNDY® furnishes many special versions of YE-R
including: pin length variations, factory applied pin angles,
etc. Contact your BURNDY® representative for your special
needs.

E-41

BURNDY
Overhead
COMPRESSION
SPLICES
TABLE OF CONTENTS

E-42

COMPRESSION SPLICES...........................E-43

Types YCU-R & YOU-R .................................E-54
Type YCU-R (Static Wire)..............................E-54

SERVICE ENTRANCE
Type ES.........................................................E-44

FULL TENSION

Type YSU ......................................................E-45

Types YDS-A & YDS-AT ................................E-55

Type YSD ......................................................E-46

Types YDS & YDS-C .....................................E-56
Type YTS-A ...................................................E-57

NEUTRAL
Types YSS, YCS-R, YDS-AT .........................E-47
JUMPER
Type YCS-R...................................................E-48
Type YCS-RL.................................................E-49
Type YCS-A ...................................................E-50
Type YCR ......................................................E-50
Type YCR-R-G ..............................................E-51
Types YDS, YCS............................................E-52
Type YNS-R...................................................E-52

Types YDS-W & YDS ....................................E-57
Types YDS-R, YDS-RP1, YDS-RP2.....E-58, E-59
Type AWS-R..................................................E-60
Types YTS-R & YTS-RS................................E-61
Type YTS-AR.................................................E-62
Type YDS-RLY...............................................E-63
Types YDS-RL & YDS-LT.....................E-64, E-65
Types YDS-A & YDS-AT ................................E-65
Types YDS-R & YDS-RE ...............................E-66
Types YDS-E, YDS-H, YDS-U .......................E-66
Type YDS-K ...................................................E-67

REPAIR SLEEVE

Type YTS-E ...................................................E-67

Type YCU-A...................................................E-53

Types YDS-KT & YDS-F................................E-68

Type YNU-R ..................................................E-53

Type YDS-M-T ...............................................E-68

BURNDY
Overhead
COMPRESSION
SPLICES
BURNDY® service, full-tension, and jumper
sleeves provide a dependable, economical,
and easy-to-install method of splicing overhead transmission and distribution lines.
A major part of the Total Burndy Compression
Program, they are available for copper,
aluminum, ACSR, COPPERWELD, ALUMOWELD, STEEL, 6201, 5005, ACSR/AW, AWA,
and compressed forms for aluminum and
ACSR. Each is clearly marked with the installation Die Index number and knurls are
provided which show the installer the correct
number of crimps and the spacing required.
Connections
made
with
BURNDY®
INSULINK™ and HYSPLICE™ sleeves have
a lower resistance than an equal length of
conductor.
HYSPLICE™ sleeves are tapered or chamfered at the ends; externally to provide
gradual reduction of pressure on the conductor, and internally to facilitate conductor
insertion.
Service Sleeve Design
Service entrance connectors are available
insulated (INSULINK™) or uninsulated
(LINKIT™). Both are installed with the onehand OH25 and OUR840 HYTOOL™ or the
MD6 HYTOOL™. The INSULINK™ feature
polyethylene caps which seal out dirt and
moisture, and grip the cable insulation leaving
both hands free for crimping. The aluminum
insert is anchored to the Nylon jacket so that
it will not move when crimped, ensuring that
the insert is always under the die. The jacket
is color coded for easy identification of conductor size.
The aluminum LINKIT™ minimizes the
effects of galvanic corrosion. It is designed for
easy location of crimps, and is color coded.

The service HYSPLICE™ connectors are
partial-tension sleeves for splicing the neutral
conductor of triplex service. They are installed
with MD6, OUR840 and the OH25
HYTOOL™ on aluminum and ACSR conductors from 6 to 1/0.
Copper HYSPLICE™ Sleeve Design
Full-tension holding strength and high conductivity of BURNDY® copper HYSPLICE™
sleeves are accomplished through the
combined action of correct contact length,
proper number of circular crimps of precisely
controlled depth that perform a current
carrying and keying function between the
conductor and the sleeve.
Aluminum HYSPLICE™ Sleeve Design
HYSPLICE™ sleeves for aluminum conductor not only satisfy the basic tension requirements, but also deal with the problems of
"cold flow" of aluminum and the oxide film
which forms on the strands. "Cold flow" is
compensated for by carefully coordinating the
design of the sleeve and its associated
installation die. To offset the effects of the
non-conductive oxide film present on the
surfaces of aluminum cable, BURNDY®
HYSPLICE™ sleeves are pre-filled with
PENETROX™ joint compound and capped or
stripsealed. A solid center barrier forces the
PENETROX™ around the cable strands during insertion.
ACSR HYSPLICE™ Sleeve Design
Two-piece, Full-tension HYSPLICE™
Two-piece, full-tension HYSPLICE™ for
ACSR consists of an inner steel sleeve for
joining the steel core, and an outer aluminum
sleeve for connecting the aluminum strands.
To install the two-piece HYSPLICE™, the
cable is cut, the aluminum sleeve slid onto the

cable, aluminum strands cut back and the
steel sleeve installed. The aluminum sleeve is
then centered over the steel sleeve,
PENETROX™ joint compound injected
(PENETROX™ is brushed on cable prior to
centering aluminum sleeve on smaller sizes),
and the sleeve is crimped.
Single-sleeve, Full-tension UNISPLICE™
The UNISPLICE™ is as easy to install as aluminum full-tension sleeves. The single, heavy
walled aluminum sleeve is filled with a special
inhibiting compound containing grit particles
which key the steel strand in place. The
UNISPLICE™ eliminates cutting back of
aluminum strands, the need for a separate E-43
steel sleeve, and careful positioning of the
aluminum outer sleeve before crimping.
Since the standard pull-out tests are
inadequate for evaluating UNISPLICE™
performance, BURNDY® has developed the
sustained- tension test that subjects a
connector-conductor assembly to a 168 hour
sustained load equal to 90% of the conductor
strength. This test simulates a service life of
30-40 years at 60% of the conductor strength.
Jumper Sleeves
Since the holding strength required for
jumper sleeves is less than that required for
full-tension sleeves, the jumper HYSPLICE™
sleeve is shorter. Aluminum, ACSR, sleeves
are pre-filled with PENETROX™ joint
compound and installed with the same tools
and dies as the full-tension sleeves.

BURNDY
Overhead
TYPES ES
INSULINK™
Service Entrance Sleeve for
Insulated Combinations of
Copper, Aluminum, ACSR
Compressed.
For use in overhead distribution
applications.
Pre-insulated service entrance compression
connector installed with OH25, OUR840 and
MD6 HYTOOL™ as well as Y35 and Y750
HYPRESS™ tools. Polyethylene caps preE-44 vent dirt from accumulating in barrel, grip
cable for easy two-hand installation, and seal
out moisture. Aluminum connector is

CATALOG
NUMBER
ES8W8W
ES6W8W
ES6W6W

ACSR
—
—
—

SIDE A •
ALUMINUM
& COPPER
10 Str.

anchored to jacket, assuring the connector is
under the die when crimping. Nylon jacket
insulates connector electrically and protects
against water and weather. Superior color
coding. Pre-filled with PENETROX™ joint
compound. Do not use insulated sealed
connectors on bare conductors. Refer to
LINKIT™ type connectors.

COLOR
CODE

8 Sol.

Brown

8 Str.
6 Sol.
#8 AL Compt

Green

ES4W8W
ES4W6W

—
—
—
—

6

5, 6 Str.

4 Sol.

Blue

ES4W4W
ES2W8W
ES2W6W

ACSR

—
6
—

4

3, 4 Str.

2 Sol.

Orange

—

ES2W4W
ES2W2W
ES2R8W

6
4
—

ES2R6W

—

ES2R4W
ES2R2W

2

1 Str.
2 Str.
#1 AL Compt
#2 AL Compt

Red

6
4

ES2R2R

2

ES25R6W

—

ES25R4W
ES25R2W

6
4

1/0, 1

1/0 Str.

1-19 Str.

Yellow

ES25R2R
ES25R25R
ES25A25A
ES25A4W
ES25A2W

2

—
—
—

1/0 Str. ▲

ˇ Not for use on bare conductors.
▲ Accommodates 1/0 stranded aluminum and copper,
concentric, compressed and compact conductors.

Yellow

1/0, 1
—
6
4

SIDE B •
ALUMINUM
& COPPER
10 Str.

8 Sol.

8 Str.
6 Sol.
#8 AL Compt
10 Str.
8 Sol.
8 Str.
6 Sol.
#8 AL Compt
5, 6 Str.
4 Sol.
10 Str.
8 Sol.
8 Str.
6 Sol.
#8 AL Compt
5, 6 Str.
4 Sol.
3, 4 Str.
2 Sol.
10 Str.
8 Sol.
8 Str.
6 Sol.
#8 AL Compt
5, 6 Str.
4 Sol.
3, 4 Str.
2 Sol.
1 Str.
2 Str.
#1 AL Compt
#2 AL Compt
8 Str.
6 Sol.
#8 AL Compt
5, 6 Str.
4 Sol.
3, 4 Str.
2 Sol.
2 Str.
1 Str.
#1 AL Compt
#2 AL Compt

COLOR
CODE

DIE
INDEX

TOOLS, DIE SET CATALOG
NUMBER, & (CRIMPS PER END)

Brown
Green
Brown
Green

HYTOOL™
TOOL
DIE (CRIMPS PER END)
OH25
(1)
MD6, MD7
(3)
MD6, MD7 W-BG
(1)*
OUR840
X-NBG
(1)*

Blue
Brown
Green
Blue
Orange
Brown
Green
Blue
Orange
Red
Green
Blue
Orange
Red

1/0 Str.

Yellow

5, 6 Str., 4 Sol.
3, 4 Str., 2 Sol.

Blue
Orange

BG
or
5/8
TOOL
Y35
Y750

HYPRESS™
DIE (CRIMPS PER END)
U-BG
(1)*

*Multiple crimp die set, makes more
than one crimp per tool compression.
Figure indicates number of
compressions.

BURNDY
Overhead
TYPE YSU
5/8" LINKIT™
Service Entrance Sleeve for
Combination of Copper,
Aluminum and ACSR
Compressed.
Heavy-walled aluminum tubing with solid
barrier minimizes galvanic corrosion of
conductors. Accommodates neutral strands
of Type SE Service Entrance conductor as
well as other conductors. Installed with
standard tooling. Color Coded. Pre-filled with
PENETROX™
joint
compound
and
Stripsealed.

CATALOG
NUMBER

ACSR

YSU6W6W

—

SIDE A
ALUMINUM
& COPPER
8 Str.
6 Sol.
#8 AL Compt

E-45

COLOR
CODE

ACSR

Green

—

YSU4W8W

—

YSU4W6W
YSU4W4W

5, 6 Str.
4 Sol.
#4 AL Compt

Blue

6

—
6

YSU2W8W

—

YSU2W6W

—
4

3, 4 Str.

2 Sol.

Orange

YSU2W4W

6

YSU2W2W
YSU2R8W

4
—

YSU2R6W

—

YSU2R4W
YSU2R2W

2

2 Str.
1 Str.
#1 AL Compt
#2 AL Compt

Red

6
4

YSU2R2R

2

YSU25R6W

—

YSU25R4W

6

YSU25R2W
1/0
YSU25R2R

1/0 Str.
2/0 AL Compt
1/0 AL Compt

4
Yellow
2

YSU25R25R
YSU25A25A

1/0
1-1

1/0 Str. ▲

▲ Accommodates 1/0 standard aluminum and copper
concentric, compressed and compact conductors.

Yellow

1/0

SIDE B
ALUMINUM
& COPPER
8 Str.
6 Sol.
#8 AL Compt
8 Sol.
10 Str.
6 Sol.
8 Str.
#8 AL Compt
5, 6 Str.
4 Sol.
#4 AL Compt
8 Sol.
10 Str.
6 Sol.
8 Str.
#8 AL Compt
5, 6 Str.
4 Sol.
#4 AL Compt
3, 4 Str.
2 Sol.
8 Sol.
10 Str.
6 Sol.
8 Str.
#8 AL Compt
5, 6 Str.
4 Sol.
#4 AL Compt
3, 4 Str.
2 Sol.
2 Str.
1 Str.
#1 AL Compt
#2 AL Compt
8 Str.
6 Sol.
#8 AL Compt
5, 6 Str.
4 Sol.
#4 AL Compt
3, 4 Str.
2 Sol.
2 Str.
1 Str.
#1 AL Compt
#2 AL Compt
1/0 Str.
2/0 AL Compt
1/0 AL Compt
1/0 Str.

COLOR
CODE

DIE
INDEX

TOOLS, DIE SET CATALOG
NUMBER, & (CRIMPS PER END)

Green
Brown
Green
Blue

HYTOOL™
TOOL
DIE (CRIMPS PER END)
OH25
(1)
MD6, MD7
(3)
MD6, MD7 W-BG
(1)*
OUR840
X-NBG
(1)*

Brown
Green
Blue
Orange
Brown
Green
Blue
Orange
Red
Green
Blue
Orange
Red

Yellow
Yellow

BG
or
5/8

HYPRESS™
TOOL
DIE (CRIMPS PER END)
Y35
U-BG
(1)*
Y35L, Y750

*Multiple crimp die set, makes more
than one crimp per tool compression.
Figure indicates number of
compressions.

BURNDY
Overhead
TYPE YSD
.840" LINKIT™
Service Entrance Sleeve for
Combinations of Copper,
Aluminum, ACSR, 6201, 5005
and Compressed.
Aluminum compression sleeve with solid
center barrier. Designed for commercial and
heavy
residential
services. Installed
with standard tooling. Pre-filled with
PENETROX™ joint compound, and capped.

E-46

CATALOG
NUMBER

ACSR,
6201, 5005

YSD25R25R

1/0

SIDE A
ALUMINUM
& COPPER
1/0 Str.
2/0 AL Compt

COLOR
CODE

ACSR,
6201, 5005

Yellow

1/0

YSD26R2W

4

YSD26R2R
2/0
YSD26R25R

2/0 Str.
3/0 AL Compt

2
Gray
1/0

YSD26R26R

2/0

YSD27R2W

4

YSD27R2R

2

YSD27R25R

3/0

3/0 Str.
4/0 AL Compt

Black

1/0

YSD27R26R

2/0

YSD27R27R

3/0

YSD28R2W

4

YSD28R2R

2

YSD28R25R
4/0
YSD28R26R

4/0 Str.
300 AL Compt

1/0
Pink
2/0

YSD28R27R

3/0

YSD28R28R

4/0

SIDE B
ALUMINUM
& COPPER
1/0
2/0 AL Compt
3, 4 Str.
2 Sol.
#2 AL Compt
2 Str. 1 Str.
1/0 AL Compt
1/0 Str.
2/0 AL Compt
2/0 Str.
3/0 AL Compt
3, 4 Str.
2 Sol.
#2 AL Compt
2 Str.
1 Str.
1/0 AL Compt
1/0 Str.
2/0 AL Compt
2/0 Str.
3/0 AL Compt
3/0 Str.
4/0 AL Compt
3, 4 Str.
2 Sol.
#2 AL Compt
2 Str.
1 Str.
1/0 AL Compt
1/0 Str.
2/0 AL Compt
2/0 Str.
3/0 AL Compt
3/0 Str.
4/0 AL Compt
4/0 Str.
300 AL Compt

COLOR
CODE

DIE
INDEX

TOOLS, DIE SET CATALOG
NUMBER, & (CRIMPS PER END)

Yellow
HYTOOL™
TOOL DIE (CRIMPS PER END)
MD6,
WK-840
(7)
MD7
W-249
(4)
X840
(7)
OUR840
X249
(8)

Orange
Red
Yellow
Gray
Orange
Red

EEI
IIA

Yellow
Gray
Black
Orange
Red

249
840

TOOL
Y35
Y750*
Y35
Y750*

HYPRESS™
DIE (CRIMPS PER END)
UK840

(4)

U249

(2)

Yellow
Gray
Black
Pink

*Multiple crimp die set, makes more
than one crimp per tool compression.
Figure indicates number of
compressions.

BURNDY
Overhead
TYPES YSS, YCS-R &
YDS-AT
HYSPLICE™
For Aluminum, ACSR, 6201,
5005 and Compressed.
Single aluminum sleeve designed for service
drop or short span overhead distribution
lines. Installed with OH25 one-hand tool, and
other standard tooling. Pre-filled with
PENETROX™ joint compound and color
coded capped.

CATALOG
NUMBER
YSS6RG2
YSS6R
YDS4WA
YDS4CA

YSS4R

CONDUCTOR
6 ACSR
4 Sol. Al
4 Sol. Al
4 Str. Al (7)

L

HOLDING
STRENGTH
LBS.

4.00
4.72
2.62

900
700
900
700
750**
700**

4 ACSR

1000

2 Sol. Al

800
3.78

2 Al (7)

700

2 ACSR

1600

2 Al (7)

1200

TOOLS, DIE SETS CATALOG
NUMBER, & (CRIMPS PER END)
Y35, Y750,
MD7, MD6
Y45†, Y46‡

DIE
INDEX

COLOR
CODE

BG or
5/8

Blue

BG (6)
W-BG (3)*

U-BG (3)*

—

—

162

Blue

W162 (4)

U162 (2)*

—

—

162

Orange

W162 (4)

U162 (1)*

—

—

4 7 Al
4 5005 Al
4 5005 Al
4 (6-1) ACSR
4 (6-1) ACSR
4 (7-1) ACSR
4 (7-1) ACSR
2 Sol. Al
2 Sol. Al
2 (6-1) ACSR
2 (7-1) ACSR
2 (7-1) ACSR
2 7 Al
1/0 7 Al
1/0 (6-1) ACSR
1/0 (6-1) ACSR

(3)
(2)
(3)
(3)
(2)
(3)
(2)
(3)
(2)
(3)
(3)
(2)
(3)
(4)
(2)
(3)

Orange
BG or
5/8

YSS2R

BG (6)
W-BG (3)*

U-BG (3)*

BG (12)
W-BG (6)*

U-BG (6)*

Red

YDS25AT

1/0 Al (7)

7.27

2000

YCS25R

1/0 ACSR

7.09

2320

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
** Holding strength values up to 800 lbs. are obtained when
HYPRESS™ tools are used for installations.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

OH25 APPLICATIONS
OH25
(INDENTS
CONDUCTOR
PER END)

BG, 5/8
or
243

Yellow

E-47

BURNDY
Overhead
TYPE YCS-R
HYSPLICE™
Jumper Sleeve for ACSR, All
Aluminum, 6201, 5005 and
Compressed
HYSPLICE™ sleeve designed to withstand
jumper loop tensile and vibration stresses.
Made of aluminum with staked-in cable stop.
Installed with same die as equivalent fulltension sleeves. Pre-filled with PENETROX™
joint compound.

CONDUCTOR
E-48 CATALOG

NUMBER

ACSR, 6201, 5005

ALL
ALUMINUM

L

DIE
INDEX

YCS4R
YCS2R

4
2

4 (7)
2 (7)

5
5

237
239

YCS25R

1/0

1/0 (7, 19)

7-1/8

243

YCS26R

2/0 (7, 19)

7

3/0 (7, 19)

YCS28R
YCS30R
YCS321R
YCS33R

2/0
3/0
110.8 (12-7)
4/0
266.8 (6/7, 18/1, 26/7)
336.4 (18-1) 300
336.4 (26-7, 30-7)

YCS35R

397.5 (18-1, 26-7, 30-7)

YCS361R
YCS37R
YCS39R

477 (18-1)
477 (24-7, 26-7, 30-7) 556.5 (18-1)
556.5 (24-7, 26-7)
605 (30-19)
636 (24-7, 26-7, 30-19)
666.6 (24-7, 54-7)
795 (36-1, 45-7)
795 (26-7, 54-7)

4/0 (7, 19)
266.8
336.4 (19)
397.5 (19)
477 (19, 37)
500 (37, 61)
500 (37, 61)
556.5 (19, 37)
—

YCS27R

YCS43R
YCD453R
YCS45R

† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
MD7, MD6 Y35, Y750
Y45
Y46
Y48B
Y60BHU
U237 (2)
U239 (2)
UBG (10)
or
U243 (3)
U245 (3)

†
†

‡
‡

—
—

—
—

†

‡

—

—

245

W237 (4)
W239 (4)
WBG (10)
or
W243 (6)
W245 (6)

†

‡

—

—

5-3/4

247

W247 (6)

U247 (3)

†

‡

—

—

5-3/4
6.47
6-1/2
8-3/4

249
251
490
316

W249 (6)
W251 (10)
—
—

U249 (3)
U251 (6)
U490 (5)
U316 (6)

†
†
†
†

‡
‡
‡
‡

C249 (2)
C251 (3)
C490 (3)
C316 (2)

L249 (2)
L251 (3)
L490 (3)
L316 (2)

8-7/8

317

—

U317 (6)

†

‡

C317 (2)

L317 (2)

8-1/4
8-3/4
10-3/4

327
261
608

—
—
—

U327 (6)
U261 (6)
U608 (9)

†
†
†

‡
‡
‡

C327 (2)
C261 (2)
C608 (3)

L327 (2)
L261 (2)
L608 (3)

795 (37)

10-5/8

292 or
319

—

—

S292 (9)
S319 (9)

P292 (9)
P319 (9)

C292 (3)
C319 (3)

L292 (3)
L319 (3)

—
900 (61, 91)

10-5/8
10-5/8

292
352

—
—

—
—

S292 (9)
S352 (9)

P292 (9)
P352 (9)

C292 (3)
C352 (3)

L292 (3)
L352 (3)

BURNDY
Overhead
TYPE YCS-RL
UNISPLICE™
Jumper Sleeve for ACSR, All
Aluminum 6201, 5005
Compressed and Compact
Conductors.
Aluminum jumper sleeve, with cable stop,
designed to be installed with same dies as
equivalent
full-tension
UNISPLICE™.
Withstands jumper loop-tensile and vibration
stresses. Pre-filled with PENETROX™ joint
compound and capped.

CATALOG
NUMBER
YCS25RL

YCS26RL

YCS28RL

YCS321RL

YCS341RL

CONDUCTOR †††
1/0 ACSR (6-1)
1/0 6201 (7)
1/0 5005 (7)
1/0 AAC (7)
2/0 ACSR (6-1)
2/0 6201 (7)
2/0 5005 (7)
2/0 AAC (7)
4/0 ACSR (6-1)
4/0 6201 (7)
4/0 5005 (7)
4/0 AAC (7)
336.4 ACSR (18-1)
336.4 AAC (19)
397.5 AAC (19)
397.5 ACSR (18-1)
400 AAC (37, 61)
18-1
336.4 ACSR
26-7
30-7

( )

* MD6 NON-BOW Dies produce straight sleeves without
rotating tool.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.
††† Accommodates ACSR with aluminized steel core.

L
6-1/4

DIE
INDEX
C or 247 or 702

TOOLS, DIE SET CATALOG
NUMBER, & (CRIMPS PER END)
MD7, MD6
Y35, Y750, Y45†, Y46‡
W-C (12)
—
W702 (4)
NON-BOW*

—
U247 (3)
—

5-5/8

659

—

U659 (3)

5-1/4

654

—

U654 (3)

5-1/4

655

—

U655 (3)

5-5/8

327

—

U327 (4)

E-49

BURNDY
Overhead
TYPE YCS-A
JUMPER SLEEVE
For All Aluminum, Compressed
and Compact Conductors.
HYSPLICE™ sleeve designed to withstand
jumper loop tensile and vibration stresses.
Made of aluminum with staked-in cable stop.
Installed with same die as equivalent fulltension sleeve. Pre-filled with PENETROX™
joint compound and capped.

E-50

CATALOG
NUMBER

CONDUCTOR

L

DIE
INDEX

YCS26A
YCS28A
YCS301A
YCS311A
YCS331A
YCS331A
YCS351A
YCS361A
YCS391A

2/0 (7)
4/0 (7, 19)
336.4 (19, 37)
397.5 (19)
477 (19, 37, 61)
500 (19, 37, 61)
556.5 (19, 37)
636 (37)
795 (37, 61)

5-1/8
4
4-3/8
5-5/8
6-14
6-1/4
8-3/4
7-3/8
10-1/2

245
249
321
468
317
317
261
469
342

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
MD7, MD6
Y35, Y750
Y45
Y46
Y48B
Y60BHU
W245 (4)
W249 (4)
—
—
—
—
—
—
—

U245 (2)
U249 (2)
U321 (3)
U468 (4)
U317 (6)
U317 (6)
U261 (6)
—
—

†
†
†
†
†
†
†
S469 (6)
S342 (9)

‡
‡
‡
‡
‡
‡
‡
P469 (6)
P342 (9)

—
C249 (1)
C321 (2)
—
C317 (2)
C317 (2)
C261 (2)
C469 (2)
C342 (3)

—
L249 (1)
L321 (2)
—
L317 (2)
L317 (2)
L261 (2)
L469 (2)
L342 (3)

† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

TYPE YCR
JUMPER SLEEVE REDUCER
For Copper Conductors.
Copper sleeve designed to join different size
copper conductors on transmission jumper
applications. installed with same dies as
full-tension sleeves.

CATALOG
NUMBER
YCR2C4W
YCR2625
YCR2725
YCR2825
YCR3228
YCR3425

COPPER CONDUCTOR
SIDE A
SIDE B
2 (7)
2/0 (7, 12, 19)
3/0 (7, 19)
4/0 (7, 12, 19)
400 (19, 37)
500 (19, 37)

4 Sol.
1/0 (7, 19)
1/0 (7, 19)
1/0 (7, 19)
4/0 (7, 12, 19)
1/0 (7, 19)

L

TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END)
SIDE A
SIDE B
DIE
Y35, Y750,
DIE
Y35, Y750,
INDEX MD7, MD6 Y45†, Y46‡
Y48B
Y60BHU INDEX
MD6
Y45†, Y46‡ Y48B Y60BHU

3-3/4
3-3/8
3-1/2
3-3/8
5-1/2
6

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† UDie with adapter PT-6515.
‡ U Die with adapter PUADP-1.

163
166
167
168
209
210

W163 (3)
W166 (6)
—
—
—
—

U163 (1)*
U166/U459
U167/U568
U168 (3)
U209 (6)
U210 (6)

C163 (1)*
C166 (1)
C167 (1)
C168 (1)
C209 (2)
C210 (2)

L163 (1)*
L166 (1)
L167 (1)
L168 (1)
L209 (2)
L210 (2)

162
165
165
165
168
165

W162 (4)
W165 (3)
W165 (3)
W165 (3)
—
W165 (3)

U162 (1)*
U165/U205
U165/U205
U165/205
U168 (3)
U165/205

C162 (1)*
C165 (1)
C165 (1)
C165 (1)
C168 (1)
C165 (1)

L162 (1)
L165 (1)
L165 (1)
L165 (1)
L168 (1)
L165 (1)

BURNDY
Overhead
TYPE YCR-R-G
HYSPLICE™
Jumper Sleeve Reducer for
ACSR, AAAC and Aluminum to
Copper.
Heavy-walled aluminum sleeve designed to
connect all aluminum or ACSR to copper
conductors, in all service conditions encountered in transmission and distribution. Sleeve
has solid center barrier and is pre-filled with
PENETROX™ joint compound and capped.

CATALOG
NUMBER
YCR25RG6
YCR26RG2
YCR26RG3
YCR27RG5
YCR27RG6
YCR28RG5
YCR28RG6
YCR28RG7
YCR28RG8
YCR291RG2
YCR291RG3
YCR291RG4

SIDE A
ACSR, 6201,
ALUMINUM,
5005
COPPER
1/0 (6-1)

1/0 (7, 12, 19)

2/0 (6-1)

2/0 (7, 12, 19)

3/0 (6-1)

3/0 (7, 12, 19)

4/0 (6-1)

4/0 (7, 12, 19)

266.8 (18-1)

250 (19, 37)
266.8 (7, 12, 19)

SIDE B
ACSR, 6201,
ALUMINUM,
5005
COPPER
1/0 (6-1)
1/0 (6-1)
2/0 (6-1)
1/0 (6-1)
2/0 (6-1)
1/0 (6-1)
2/0 (6-1)
3/0 (6-1)
4/0 (6-1)
2/0 (6-10
3/0 (6-1)
4/0 (6-1)

YCR291RG5

266.8 (18-1)

YCR30RG4
YCR30RG6
YCR30RG7

1/0 (6-1)
3/0 (6-1)
4/0 (6-1)

YCR30RG8

266.8 (26-7)

300 (19, 37)
336.4 (19)

266.8 (18-1)

YCR30RG9

266.8 (26-7)

YCR32RG1
YCR32RG2
YCR32RG3
YCR32RG4

1/0 (6-1)
2/0 (6-1)
3/0 (6-1)
4/0 (6-1)

YCR32RG5

336.4 (18-1)
(26-7)

350 (19, 37)
397.5 (19)

266.8 (18-1)

YCR32RG6

266.8 (26-7)

YCR32RG7

336.4 (18-1)
(26-7)

* Crimps overlap on both ends.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

1/0 (7, 12, 19)
1/0 (7, 12, 19)
2/0 (7, 12, 19)
1/0 (7, 12, 19)
2/0 (7, 12, 19)
1/0 (7, 12, 19)
2/0 (7, 12, 19)
3/0 (7, 12, 19)
4/0 (7, 12, 19)
2/0 (7, 12, 19)
3/0 (7, 12, 19)
4/0 (7, 12, 19)
250 (19, 37)
266.8 (7, 12, 19)
1/0 (7, 12, 19)
3/0 (7, 12, 19)
4/0 (7, 12, 19)
250 (19, 37)
266.8 (7, 12, 19)
300 (19, 37)
336.4 (19)
1/0 (7, 12, 19)
2/0 (7, 12, 19)
3/0 (7, 12, 19)
4/0 (7, 12, 19)
250 (19, 37)
266.8 (7, 12, 19)
300 (19, 37)
336.4 (19)
350 (19, 37)
397.5 (19)

L

6-3/8

O.D.

1-1/16

TOOLS, DIE SET CATALOG
NO., & (CRIMPS PER END)
DIE
Y35, Y750,
INDEX
Y45†, Y46‡
Y60B

654
or
705

U654
U705

L654
—

Crimps
Overlap

Crimps
Overlap

U317
U705

L317
—

Crimps
Overlap

Crimps
Overlap

7-3/8

6-5/8

7-3/8

6-5/8

1-1/4

317
or
705

E-51

BURNDY
Overhead
TYPES YDS & YCS
HYSPLICE™
Jumper Sleeve for
Copper Conductors.
Loop HYSPLICE™ connector designed to
withstand jumper loop tensile and vibration
stresses. Made of pure copper tubing.
Installed with standard HYSPLICE™ tools
and dies.

CATALOG
NUMBER
YDS8W
YDS6W
YDS4W
YDS2W
YCS1W
YDS6C
YDS4C
YDS2C
YDS1C
YCS25
YCS26
YCS27
YCS28
YCS29
YCS30
YCS31
YCS32
YCS34
YCS39
YCS44

E-52

CONDUCTOR

L

8 Sol.
6 Sol.
4 Sol.
2 Sol.
1 Sol.
6 (7)
4 (7)
2 (7), 3 (3)
1 (7, 19)
1/0 (7, 19)
2/0 (7, 11, 12, 19)
3/0 (7, 19)
4/0 (7, 12, 19)
250 (7, 19, 37)
300 (19, 37)
350 (12, 19, 37)
400 (19, 37)
500 (19, 37)
750 (37)
1000 (37, 61)

1-5/8
2-5/8
2-1/2
3-3/4
4
2-3/4
2-5/8
3-5/8
3-1/8
3-3/8
3-1/4
3-1/8
3-5/8
5-3/8
5-3/4
5-1/8
6-7/8
7-3/4

TOOLS, DIE SET CATALOG
NO., & (CRIMPS PER END)
DIE
Y750, Y35,
INDEX MD7, MD6 Y45†, Y46‡
Y48B
Y60BHU
171
161
162
163
164
161
162
163
164
165
166
167
168
169
170
267
209
210
627
345

W171 (1)
W161 (2)
W162 (4)
W163 (6)
W164 (4)
W161 (2)
W162 (4)
W163 (6)
W164 (4)
W165 (3)
W166 (6)
—
—
—
—
—
—
—
—
—

U171 (1)*
U161 (1)*
U162 (1)*
U163 (2)*
U164 (2)*
U161 (1)*
U162 (1)*
U163 (2)*
U164 (2)*
U165 (3)
U166 (3)
U167 (3)
U168 (3)
U169 (4)
U170 (4)
U267 (6)
U209 (6)
U210 (6)
—
—

—
—
—
—
—
—
—
—
—
—
—
—
C168 (1)
C169 (2)
C170 (1)
C267 (2)
C209 (2)
C210 (2)
C627 (3)
C345 (4)

—
—
—
—
—
—
—
—
—
—
—
—
L168 (1)
L169 (2)
L170 (1)
L267 (2)
L209 (2)
L210 (2)
L627 (3)
L345 (4)

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515
‡ U Die with adapter PUADP-1.

TYPE YNS-R
Jumper Sleeve for ACSR, ACAR
and Stranded Aluminum Cable.
Jumper sleeve for ACSR, ACAR and SAC
transmission lines. Installed with same dies
as equivalent full tension splice. Sleeve is
pre-filled with PENETROX™ joint compound
and capped.

CATALOG
NUMBER
YNS43R
YNS451R
YNS49R
YNS59R

ACAR
840.2 - 927.2
983.1 - 1198

CONDUCTOR
ALUMINUM
700 - 800
795 - 1000
1033.5 - 1272
2250 - 2300

ACSR

L

605 - 666.6
10
715.5 - 874.5
900 - 1113 45/7 10-1/8
2156 - 2167
14-1/2

* For Extra High Voltage (EHV) applications add suffix "T" to
catalog number (e.g., YNS59RT).
** Overlap crimps.

TOOLS, DIE SETS
DIE
INDEX Y45** Y46** Y60BHU**
724
725
727
735

S724
S725
—
—

P724
P725
—
—

L724
L725
L727
L735

BURNDY
Overhead
TYPE YCU-A
Repair Sleeve for All Aluminum,
Compressed and Compact
Conductors
For restoring conductivity to damaged conductors. Made of cast aluminum. Use same
die as equivalent full-tension sleeve. Use of
PENETROX™ joint compound required.

CATALOG
NUMBER
YCU2CA
YCU25A
YCU28A
YCU291A
YCU301A

CONDUCTOR

L

DIE
INDEX

MD7, MD6

2 (7)
1/0 (7)
4/0 (7, 19)
266.8 (7)
336.4 (19, 37)

7-5/8
8-3/4
11-7/8
11-5/8
11-5/8

163
243
249
251
321

W163 (27)
W243 (20)
W249 (28)
—
—

TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)
Y35, Y750
Y45
Y46
Y48B
Y60BHU
U163 (9)*
U243 (10)
U249 (14)
U251 (20)
U321 (20)

†
†
†
†
†

‡
‡
‡
‡
‡

—
—
C249 (7)
C251 (10)
C321 (10)

—
—
L249 (7)
L251 (10)
L321 (10)

L

DIE
INDEX

Y45**

Y46**

Y60BHU**

724
725
727

S724
S725
—

P724
P725
—

L724
L725
L727

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TYPE YNU-R
Repair Sleeve for ACSR, ACAR
and Stranded Aluminum Cable
Two-piece repair sleeves for restoring conductivity to damaged ACSR, ACAR or SAC
transmission lines. Installed with same dies
as equivalent full tension splice. Use of
PENETROX™ joint compound required.

TOOLS, DIE SETS
CATALOG
NUMBER *
YNU43R
YNU451R
YNU49R

ACAR

CONDUCTOR
ALUMINUM

ACSR

—
840.2 - 927.2
—

700 - 800
795 - 1000
1033.5 - 1272

605 - 666.6
715.5 - 874.5
900 - 1113

* For High Voltage and Extra High Voltage (EHV) applications.
** Overlap crimps.

16
16

E-53

BURNDY
Overhead
TYPES YCU-R & YOU-R
Repair Sleeve for ACSR and
Compressed and Compact
Conductors
For restoring conductivity to damaged conductors. Made of cast aluminum. Sizes up
thru 266.8 are U-shaped. For 300 and larger,
sleeves are two-piece interlocking elements.
Use same die as equivalent full-tension
sleeve. Use of PENETROX™ joint compound
required.

E-54

CATALOG
NUMBER

CONDUCTOR

L

DIE
INDEX

YCU4R
YCU4RG1
YCU2R
YCU25R
YCU26R
YCU27R
YCU28R
YCU30R
YOU32R
YCU321R
YOU33R
YOU35R
YOU361R
YOU37R
YOU39R
YOU41R
YOU43R
YOU43R
YOU421R
YOU43R
YOU43R
YOU453R
YOU453R
YOU453R
YOU44R
YOU44R

4 (6-1, 7-1) 4AAC
4 (7-1)
2 (6-1, 7-1)
1/0 (6-1)
2/0 (6-1)
3/0 (6-1)
4/0 (6-1)
266.8 (6-7, 18-1, 26-7)
300 (26-7)
336.4 (18-1)
336.4 (26-7, 30-7)
397.5 (18-1, 26-7, 30-7)
477 (18-1)
477 (24-7, 26-7, 30-7)
556.5 (24-7, 26-7)
605 (24-7, 54-7)
605 (30-19)
605 (30-19)
636 (36-1)
636 (26-7, 30-19)
666.6 (24-7, 54-7)
715.5 (26-7)
795 (36-1)
795 (36-1)
715.5 (54-7)
715.5 (54-7)

6-1/4

237

W237 (12)

U237 (6)

8-1/4

239

W239 (16)

U239 (8)

8-3/4

243
245
247
249
251
316
490, 547
316
317, 426
327
261, 318
608

319

W243 (20)
W245 (24)
W247 (24)
W249 (28)
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—

U243 (10)
U245 (12)
U247 (12)
U249 (14)
U251 (20)
U316 (21)
U490 (20)
U316 (21)
U317 (21)
U327 (21)
U261 (21)
U608 (24)
—
—
—
—
—
—
—
—
—
—
—

352, 579

—

—

575
422

—
—

—
—

YOU45R

795 (26-7, 54-7)

YOU48R
YOU49R

900 (54-7) 954 (54-7)
1033.5 (54-7)

10
11-7/8
11-5/8
13
11-5/8
13

292, 578
319
292, 578
13-3/4

319
292578
319
292, 578

14-1/4

† U Die with adapter PT-6515.

TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)
MD7, MD6
Y35, Y750
Y45
Y46
Y48B
Y60BHU
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†

‡
‡
‡
‡
‡
‡
‡
‡
‡
‡
‡
‡
‡
‡
‡

S319 (24)

P319 (24)

—
—
—
—
—
—
C249 (7)
C251 (10)
C316 (7)
C490 (10)
C316 (7)
C317 (7)
C327 (7)
C261 (7)
C608 (8)
C292 (8)
C352 (8)
C319 (8)

S292 (24)

P292 (24)

—
—
—
—
—
—
L249 (7)
L251 (10)
L316 (7)
L490 (10)
L316 (7)
L317 (7)
L327 (7)
L261 (7)
L608 (8)

S292 (24)

P292 (24)

C292 (8)

L292 (8)

S319 (24)
S292 (24)
S319 (24)

P319 (24)
P292 (24)
P319 (24)

C319 (8)
C292 (8)
C319 (8)

L319 (8)
L292 (8)
L319 (8)

S292 (24)

P292 (24)

C292 (8)

L292 (8)

S319 (24)
S352 (24)
S579 (24)
—
—

P319 (24)
P352 (24)
P579 (24)
—
—

C319 (8)
C352 (8)
C579 (8)
C575 (10)
—

L319 (8)
L352 (8)
L579 (8)
L575 (10)
L422 (10)

L292 (8)
L319 (8)

‡ U Die with adapter PUADP-1.

TYPE YCU-R
Repair Sleeve for
ACSR "Static Wire"
CATALOG
NUMBER
YCU27R
YCU28R
YCU30R

CONDUCTOR

L

DIE
INDEX

110.8 (12-7)
159 (12-7)
190.8 (12-7)

10
11-7/8
11-5/8

247
249
251

† U Die with adapter PT-6515.

TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)
MD7, MD6
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
W247 (24)
W249 (28)
—

‡ U Die with adapter PUADP-1.

U247 (12)
U249 (14)
U251 (20)

—
C249 (7)
C251 (10)

—
L249 (7)
L251 (10)

BURNDY
Overhead
TYPES YDS-A
& YDS-AT
HYSPLICE™
Full Tension Sleeve for All
Aluminum Compressed and
Compact Conductors
Full-Tension HYSPLICE™ sleeve made of
aluminum tubing with staked-in cable stop.
Sizes 1/0 and larger tapered for gradual transition of stress. Installed with HYSPLICE™
tools and dies. Pre-filled with PENETROX™
joint compound and capped.

CATALOG
NUMBER

CONDUCTOR

L

YDS6WA
YDS4WA
YDS2WA
YDS6CA
YDS4CA
YDS2CA

6 Sol.
4 Sol.
2 Sol.
6 (7)
4 (7)
2 (7)

3
2-5/8
3-7/8
3
2-5/8
3-7/8

YDS25AT

1/0 (7)

7-1/4

YDS26AT
YDS27AT
YDS28AT
YDS29AT
YDS291AT
YDS301AT
YDS31AT
YDS311AT
YDS331AT
YDS351AT
YDS361AT
YDS391AT
YDS431AT
YDS451AT

2/0 (7)
3/0 (7, 19)
4/0 (7, 19)
250 (19)
266.8 (7, 19)
336.4 (19, 37)
350 (19)
397.5 (19)
477 (19)
556.5 (19, 37)
636 (37)
795 (37, 800 (61))
954 (37, 61)
1272 (61)

9-1/4
7-1/4
10-1/2
7-1/2
8-5/8
9-7/8
11
12-1/4
12-3/4
13-1/2
13-5/8
17-5/8
18-1/2

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

DIE
INDEX
161
162
163
161
162
163
BG
or
243
245
247
249
616
251
321
490
468
317
261
469
342
352
422

TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)
MD7, MD6
Y35, Y750
Y45
Y46
Y48B
Y60BHU
W161 (2)
W162 (4)
W163 (6)
W161 (2)
W162 (4)
W163 (6)
BG (12)
or
W243 (6)
W245 (8)
W247 (8)
W249 (12)
—
—
—
—
—
—
—
—
—
—
—

U161 (1)*
U162 (1)*
U163 (2)*
U161 (1)*
U162 (1)*
U163 (2)*
BG (3)
or
U243 (3)
U245 (4)
U247 (4)
U249 (6)
U616 (6)
U251 (7)
U321 (8)
U490 (9)
U468 (10)
U317 (9)
U261 (9)
—
—
—
—

†
†
†
†
†
†

‡
‡
‡
‡
‡
‡

—
—
—
—
—
—

—
—
—
—
—
—

†

‡

—

—

†
†
†
†
†
†
†
†
†
†
S469 (12)
S342 (12)
S352 (15)
—

‡
‡
‡
‡
‡
‡
‡
‡
‡
‡
P469 (12)
P342 (12)
P352 (15)
—

—
C247 (2)
C249 (3)
—
C251 (4)
C321 (4)
C490 (5)
—
C317 (3)
C261 (3)
C469 (4)
C342 (4)
C352 (5)
—

—
L247 (2)
L249 (3)
—
L251 (4)
L321 (4)
L490 (5)
—
L317 (3)
L261 (3)
L469 (4)
L342 (4)
L352 (5)
L422 (6)

E-55

BURNDY
Overhead
TYPES YDS & YDS-C
HYSPLICE™
Full Tension Sleeve for Stranded
Copper Conductors.
Made of pure copper tubing. Designed to
develop the full rated breaking strength of
hard drawn or medium hard drawn copper
conductor. Installed with standard tooling.

E-56

CATALOG
NUMBER

STRANDED
CONDUCTOR

L

DIE
INDEX

YDS6C
YDS4C
YDS3C-3
YDS2C
YDS2C-3
YDS1C
YDS1C-3
YDS25
YDS26
YDS27
YDS28
YDS29
YDS30
YDS31
YDS32
YDS34
YDS39
YDS44

6 (7)
4 (7)
3 (3)
2 (7)
2 (3)
1 (7, 19)
1 (3)
1/0 (7, 19)
2/0 (7, 12, 19)
3/0 (7, 19)
4/0 (7, 12, 19)
250 (7, 19, 37)
300 (19, 37)
350 (12, 19, 37)
400 (19, 37)
500 (19, 37)
750 (37)
1000 (61, 37)

2-3/4
2-5/8
5-1/4
3-5/8
3-5/8
4-1/4
6-1/4
5-3/8
6
6-3/4
6-7/8
7-1/2
8-1/8
10-1/4
12-3/4
11-5/8
12-3/4
15-1/4

161
162
163
163
163
164
459
165
166
167
168
169
170
267
209
210
627
345

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)
MD7, MD6
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
W161 (2)
W162 (4)
W163 (9)
W163 (6)
W163 (6)
W164 (6)
—
W165 (6)
W166 (12)
—
—
—
—
—
—
—
—
—

U161 (1)*
U162 (1)*
U163 (3)*
U163 (2)*
U163 (2)*
U164 (3)*
U459 (6)
U165/U205 (6)
U166/U459 (6)
U167/U568 (7)
U168 (9)
U169 (9)
U170 (13)
U267 (12)
U209 (15)
U210 (15)
—
—

—
—
—
—
—
—
—
—
—
—
C168 (3)
C169 (3)
C170 (3)
C267 (4)
C209 (5)
C210 (5)
C627 (7)
C345 (10)

—
—
—
—
—
—
—
—
—
—
L168 (3)
L169 (3)
L170 (3)
L267 (4)
L209 (5)
L210 (5)
L627 (7)
L345 (10)

BURNDY
Overhead
TYPE YTS-A
Full Tension Splice for Stranded
Aluminum Cable
Full tension splice for SAC transmission lines.
Made of aluminum tube with staked-in cable
stop. Pre-filled with PENETROX™ joint
compound and capped.

CATALOG
NUMBER *
YTS331A

YTS39A

YTS391A

YTS431A
YTS463A

CONDUCTOR
ALUMINUM
CODE
MCM.
—
COSMOS
SYRINGA
VIOLET
NASTURTIUM
CATTAIL
ARBUTUS
LILAC
—
—
CROCUS
MAGNOLIA
GOLDENROD
COREOPSIS

450
477
477
715.5
715.5
750
795
795
800
874.5
874.5
954
954
1590

STR.
37
19
37
37
61
61
37
61
61
37
61
37
61
61

L
9-1/4

TOOLS, DIE SETS
DIE
INDEX Y45** Y46** Y60BHU**
719

S719

P719

L719

724

S724

P724

L724

16-1/2

725

S725

P725

L725

21-1/2

728

—

—

L728

13-3/8

15-3/4

* For Extra High Voltage (EHV) applications add suffix "T" to
catalog number (e.g., YTS391AT).
** Overlap crimps.

TYPES YDS-W & YDS
HYSPLICE™
Full Tension Sleeve for Solid
Copper Conductors
YDS-W is designed to develop full rated
breaking strength of hard drawn and medium
hard drawn solid copper conductor. Made
of pure copper tubing. Installed with
standard tooling.

CATALOG
SOLID
NUMBER CONDUCTOR

L

YDS8WG1
YDS8W
YDS6W
YDS4W

8
8
6
4

1-7/8
1-1/2
2-5/8
2-5/8

YDS3W

3

2-7/8

YDS2W
YDS1W
YDS75
YDS76
YDS78

2
1
1/0
2/0
4/0

4
5-7/8
6-1/4
6-5/8
7-7/8

DIE
TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END)
INDEX MD7, MD6 Y35, Y750, Y45†, Y46‡
Y48B Y60BHU
161
171
161
162
163
or
308
163
164
165
166
168

W161 (1)
W171 (1)
W161 (2)
W162 (4)

U161 (1)
U171 (1)*
U161 (1)*
U162 (1)*

—
—
—
—

—
—
—
—

W163 (4)
—

U163 (1)*
U308 (2)*

—

—

W163 (6)
W164 (8)
W165 (6)
W166 (12)
—

U163 (2)*
U164 (4)*
U165/U205 (6)
U166/U459 (6)
U168 (9)

—
—
—
—
C168 (3)

—
—
—
—
L168 (3)

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

E-57

BURNDY
Overhead
TYPES YDS-R SET,
YDS-RP1
ALUMINUM SLEEVE
YDS-RP2
STEEL SLEEVE
HYSPLICE™
Full Tension Sleeve for ACSR,
Compressed and Compact
Conductors
Two-piece, full tension HYSPLICE™,
consists of aluminum outer sleeve and steel
E-58 inner sleeve. Tapered outer sleeve provides
gradual transition of stress. Filler holes
provided for PENETROX™ joint compound.
Sizes 1/0 and larger supplied with plugs for
filler
hole. Installed
with
standard
HYSPLICE™ tools and dies (thru 556 with
Y35 or Y750 HYPRESS™). Aluminum and
steel sleeves can be ordered separately or in
sets.

CATALOG NUMBER
SET
SLEEVES
YDS021R
YDS1R
YDS25R
YDS26R
YDS27R
YDS28R
YDS291R
YDS30R
YDS321R
YDS32R
YDS33R
YDS34R
YDS35R
YDS361R
YDS326R
YDS36R

Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.

YDS25RP2
YDS021RP1
YDS1RP2
YDS1RP1
YDS25RP2
YDS25RP1
YDS26RP2
YDS26RP1
YDS27RP2
YDS27RP1
YDS28RP2
YDS28RP1
YDS1RP2
YDS291RP1
YDS30RP2
YDS30RP1
YDS25RP2
YDS321RP1
YDS32RP2
YDS33RP1
YDS41RP2
YDS33RP1
YDS34RP2
YDS35RP1
YDS44RP2
YDS35RP1
YDS27RP2
YDS361RP1
YDS34RP2
YDS37RP1
YDS36RP2
YDS37RP1

CONDUCTOR
2 (7-1)
1 (6-1)
1/0 (6-1)
2/0 (6-1)
3/0 (6-1)
4/0 (6-1)
266.8 (18-1)
266.8 (26-7)
336.4 (18-1)
336.4 (26-7)
336.4 (30-7)
397.5 (26-7)
397.5 (30-7)
477 (18-1)
477 (24-7)
477 (26-7)

L
4-3/4
17
4-1/8
16-5/8
4-3/4
17
5-1/4
19-3/4
5-1/4
16-3/4
5-1/8
18-7/8
4-1/8
19-3/4
6
19-3/4
4-3/4
17-7/8
6-7/8
22-1/4
8-5/8
22-1/4
6-1/4
25-5/8
8
25-5/8
5-1/4
25-3/8
6-1/4
26-3/8
7-7/8
26-3/8

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TOOLS, DIE SET CATALOG
NO., & (CRIMPS PER END)
DIE
Y35, Y750,
INDEX MD7, MD6 Y45†, Y46‡ Y48B Y60BHU
242
241
240
241
242
243
242
245
248
247
248
249
240
251
250
251
242
490
252
316
305
316
253
317
255
317
248
327
253
261
350
261

W242 (8)
W241 (10)
W240 (6)
W241 (10)
W242 (8)
W243 (10)
W242 (8)
W245 (12)
W246 (16)
W247 (12)
W248 (14)
W249 (14)
W240 (6)
—
—
—
W242 (8)
—
—
—
—
—
—
—
—
—
W248 (16)
—
—
—
—
—

U242 (4)
U241 (5)
U240 (3)
U241 (5)
U242 (4)
U243 (5)
U242 (4)
U245 (6)
U248 (8)
U247 (6)
U248 (7)
U249 (7)
U240 (3)
U251 (12)
U250 (10)
U251 (10)
U242 (4)
U490 (10)
U252 (9)
U316 (9)
U305 (9)
U316 (9)
U253 (9)
U317 (12)
U255 (12)
U317 (12)
U248 (8)
U327 (16)
U253 (9)
U261 (12)
U350 (12)
U261 (12)

—

—

—
—
—
—
—
—
C248 (3)*
C247 (2)*
C248 (2)*
C249 (4)

—
—
—
—
—
—
L248 (3)*
L247 (2)*
L248 (2)*
L249 (4)
—
L251 (6)
L250 (8)
L251 (5)
L242 (2)*
L490 (5)
L252 (3)
L316 (3)
L305 (3)
L316 (3)
L253 (3)
L317 (4)
L255 (4)
L317 (4)
L248 (4)*
L327 (4)
L253 (3)
L261 (4)
L350 (4)
L261 (4)

C251 (6)
C250 (8)
C251 (5)
C242 (2)*
C490 (5)
C252 (3)
C316 (3)
C305 (3)
C316 (3)
C253 (3)
C317 (4)
C255 (4)
C317 (4)
C248 (4)*
C327 (4)
C253 (3)
C261 (4)
C350 (4)
C261 (4)

BURNDY
Overhead
TYPES YDS-R SET,
YDS-RP1
ALUMINUM SLEEVE
YDS-RP2
STEEL SLEEVE
(Continued)
Full Tension Sleeve for ACSR
and Compressed and Compact
Conductors

SET

CATALOG NUMBER
SLEEVES

YDS392R
YDS39R44RS
YDS43R43RS
YDS43R45RS
YDS43R43RS
YDS451R49RS
YDS45R45RS
YDS451R34RS
YDS49R49RS
YDS49R36RS

Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.

L

DIE
INDEX

8-5/8
26-1/8
8
26-1/8
8
32-1/2
9
32-1/2
8
32-1/2
10
32-1/2
9
32-1/2
6-1/4
32-1/2
10
37
7-7/8
37

305
608
255
608
254
319
320
319
254
319
419
579
320
352
253
579
419
422
350
422

CONDUCTOR

YDS41RP2
YDS39RP1
YDS44RP2
YDS39RP1
YDS43RP2
YDS43RP1
YDS45RP2
YDS43RP1
YDS43RP2
YDS43RP1
YDS49RP2
YDS451RP1
YDS45RP2
YDS45RP1
YDS34RP2
YDS451RP1
YDS49RP2
YDS49RP1
YDS36RP2
YDS49RP1

556.5 (24-7)
556.5 (26-7)
636 (24-7)
636 (26-7)
666.6 (24-7)
795 (26-7)
795 (54-7)
900 (45-7)
1033.5 (54-7)
1113 (45-7)

TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END)
MD7,
MD6 Y35, Y750
Y45
Y46
Y48B
Y60BHU
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—

U305 (9)
U608 (15)
U255 (12)
U608 (15)
—
—
—
—
—
—
—
—
—
—
U253 (9)
—
—
—
U350 (12)
—

†
†
†
†
S254 (15)
S319 (18)
S320 (15)
S319 (18)
S254 (15)
S319 (18)
S419 (21)
S579 (18)
S320 (15)
S352 (18)
†
S579
—
—
†
—

‡
‡
‡
‡
P254 (15)
P319 (18)
P320 (15)
P319 (18)
P254 (15)
P319 (18)
P419 (21)
P579 (18)
P320 (15)
P352 (18)
‡
P579
—
—
‡
—

C305 (3)
C608 (5)
C255 (4)
C608 (5)
C254 (5)
C319 (6)
C320 (5)
C319 (6)
C254 (5)
C319 (6)
C419 (7)
C579 (6)
C320 (5)
C352 (6)
C253 (3)
C579 (6)
C419 (7)
—
C350 (4)
—

L305 (3)
L608 (5)
L255 (4)
L608 (5)
L254 (5)
L319 (6)
L320 (5)
L319 (6)
L254 (5)
L319 (6)
L419 (7)
L579 (6)
L320 (5)
L352 (6)
L253 (3)
L579 (6)
L419 (7)
L422 (8)
L350 (4)
L422 (8)

*†U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

FOR ACSR "STATIC" WIRE
CATALOG NUMBER
SET
SLEEVES
YDS011R
YDS251R
YDS261R
YDS271R

Steel
Alum.
Steel
Alum.
Steel
Alum.
Steel
Alum.

YDS27RP2
YDS011RP1
YDS34RP2
YDS251RP1
YDS41RP2
YDS261RP1
YDS44RP2
YDS271RP1

† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

CONDUCTOR
80 (1-8)
101.8 (12-7)
134.6 (12-7)
159 (12-7)

L

DIE
INDEX

5-1/4
19-3/4
6-1/4
22-1/4
8-5/8
22-1/4
8
25-5/8

248
245
253
316
305
316
255
317

TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END)
MD7, MD6
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
W248 (16)
W245 912)
—
—
—
—
—
—

U248 (8)
U245 (6)
U253 (9)
U316 (9)
U305 (9)
U316 (9)
U255 (12)
U317 (12)

—
—
C253 (3)
C316 93)
C305 (3)
C316 (3)
C255 (4)
C317 (4)

—
—
L253 (3)
L316 (3)
L305 (3)
L316 (3)
L255 (4)
L317 (4)

E-59

BURNDY
Overhead
TYPE AWS-R

Wedge Advance
Thumb Tab
Channel Lock® pliers
gripping tabs to lock
QIKSLEEVE in place

QIKSLEEVE™
Aluminum overhead line splice for AAC,
AAAC and ACSR conductors. QIKSLEEVE™
Aerial Wedge Splice is designed for use
on Tension and Slack Span overhead
applications.

Features

Benefits

• Rated for both Tension and Slack Span
applications.
• Range-taking feature replaces several
conventional designs.
E-60 • All aluminum construction.
• Open Frame design allows visual
inspection and ease of installation.
• Anti-reverse clip assists in the initial
installation of the connector. A visual
indicator also ensures verification of
installation.
• QIKSLEEVE™ is easily adjustable for
flexibility during installation.

Catalog
Number
AWS25R
AWS28R
AWS33R

AWS36R

Conductor
#6 to 1/0 AAC
AAAC and ACSR
1/0 to 4/0 AAC
AAAC and ACSR
4/0 to 336.4 AAC
AAAC and ACSR,
397 AAC
336.4 to 477 AAC
AAAC and ACSR,
556 AAC

◊ Expands the capability of conventional field
splice applications.
◊ Reduces warehouse and line truck
inventory when used in place of tubular
automatics.
◊ All Aluminum open style design does not
trap water and eliminates dissimilar metal
interactive corrosion.
◊ Installation Confidence: Verification that
your installation was done properly.
◊ 30% less resistance than conventional
designs. Less than a 3 year payback in kw
savings alone.
◊ Field re-adjustment capability reduces the
potential of scrapping incorrectly applied
splices.
◊ Four sizes cover .184
 to .858
 conductor
diameter ranges (#6 Str.-477 ACSR).
◊ Designed for future higher temperature/
higher current applications.

Height
(H)

Length
(L)

Width
(W)

1.5 in.
[38 mm]

7.7 in.
[196 mm]

2.2 in.
[56 mm]

2006
2.3 in.
[59 mm]

12.0 in.
[305 mm]
2006

4.0 in.
[102 mm]

Conductor installation
indicator/pointer
Anti-reverse locking
clip & release tab

BURNDY
Overhead
TYPES YTS-R
& YTS-RS
Full Tension Splice for ACSR
Full tension two-piece splice for ACSR
transmission lines. Outer aluminum sleeve
and inner steel sleeve ordered separately.
Aluminum sleeve has filler hole and plugs for
PENETROX™ joint compound.

CATALOG
CONDUCTOR
NUMBER*
ACSR
ALUM.
CODE
MCM. STR. SLEEVE
LINNET
WIDGEON
IBIS
FLICKER
HAWK
PARAKEET
DOVE
EAGLE
PEACOCK
DUCK
SQUAB
ROOK
GROSEBEAK
GULL
FLAMINGO
CROW
STARLING
TERN
CUCKOO
CONDOR
DRAKE
MALLARD
—
RAIL
CARDINAL
—
—
ORTOLAN
—
CURLEW
BLUEJAY
—
GRACKLE
BUNTING
—
BITTERN
PHEASANT
DIPPER
MARTIN
BOBOLINK
FINCH
NUTHATCH
—
PARROT
LAPWING
FALCON
CHUKAR
BLUEBIRD
KIWI

336.4
397.5
477
556.5
556.5
605
636
666.6
715.5

795

954
1027.4

26/7
24/7
26/7
24/7
26/7
24/7
26/7
30/7
24/7
54/7
26/7
24/7
26/7
54/7
24/7
54/7
26/7
45/7
24/7
54/7
26/7
30/19
24/7
45/7
54/7

YTS32R

L

17-1/4 YTS34RS

LL
5-3/4

YTS34R
YTS36R

18-1/4

YTS362RS
YTS36RS

TOOLS, DIE SETS
ALUM. SLEEVE
STEEL SLEEVE
DIE
DIE
INDEX Y60BHU** INDEX Y60BHU**
717

L717

719

L719

720

718

L718

L720

721

L721

722

L722

723

L723

5-7/8

E-61

YTS39R

19-7/8 YTS43RS

YTS40R

24-7/8 YTS48RS

9

724

L724

726

L726

YTS43R

21-7/16 YTS43RS

5-7/8

724

L724

723

L723

725

L725

726

L726

727

L727

726

L726

727

L727

726

L726

728

L728

726

L726

9-1/8
9
9-1/8

729

L729
726

L726

4-1/4

735

YTS449RS
9
YTS48RS
YTS481RS 9-1/8

YTS451R

YTS449RS

YTS48R

28

48/7

45/7
1033.5 48/7
54/7
45/7
1113
48/7
54/19
1192.5 45/7
48/7
45/7
1272
54/19
45/7
1351.5
54/19
1431 45/7
1113 54/19
45/7
1510.5 48/7
54/19
45/7
1590
54/19
1780 84/19
2156 84/19
2167 72/7

CATALOG
NUMBER
STEEL
SLEEVE

YTS483RS 9-1/8
YTS449RS
9
YTS48RS
YTS483RS 9-1/8
YTS449RS
YTS48RS
9
YTS521RS

YTS49R

YTS52R

YTS549R
YTS56R
YTS58R
YTS59R

9
YTS48RS
YTS59RS 9-1/8
YTS48RS
9
YTS481RS 9-1/8
YTS48RS
9
YTS449RS

41

YTS59RS
YTS521RS
YTS59RS
YTS521RS
YTS48RS
YTS521RS
YTS549RS
31-3/4 YTS59RS
YTS549RS
YTS59RS
31-1/4 YTS48RS
YTS59RS
42
YTS521RS

* For Extra High Voltage (EHV) applications add suffix "T" to
catalog number (e..g. YTS56RT).

9-1/8
9
9-1/8
9

** Overlap crimps.

L735

BURNDY
Overhead
TYPE YTS-AR
Full Tension Splice for ACAR
Full tension splice for ACAR transmission
lines made of aluminum tube with staked-in
cable stop. Pre-filled with PENETROX™ joint
compound and capped.

CATALOG
NUMBERS*
YTS32AR

CONDUCTOR
ACAR
MCM.
STR.
395.1
395.2
634.9
649.5

YTS39AR
E-62

653.1
840.2
853.7
YTS451AR

862.7
927.2
983.1
1012.2

YTS48AR

1024.5

1081
1277
YTS51AR
1280
YTS55AR

1534
2267
2277

YTS59AR

2338
2335

YTS592AR

2493

12-7
15-7
12-7
18-19
15-4
12-7
18-19
24-13
30-7
24-13
18-19
30-7
24-13
18-19
30-7
24-13
30-7
24-13
18-19
30-7
24-13
18-19
42-19
54-7
30-7
24-13
18-19
42-19
54-7
48-13
42-19
54-7
48-13
42-19
72-19
30-61
54-37

* For Extra High Voltage (EHV) applications add suffix "T"
to Catalog Number (e.g., YTS451ART).
** Overlap crimps.

TOOL, DIE SETS
L

DIE
INDEX

Y45**

Y46**

Y60BHU**

15-1/4

717

S717

P717

L717

16-3/8

722

S722

P722

L722

19-1/2

725

S725

P725

L725

21-3/8
727

L727

21-1/2
—

—

25-3/8

728

L728

23-1/2

814

***

28-3/8

990

****

*** Use die H814 in Alcoa Press H2H, die M814 in Alcoa
Press 150B and die MH814 in Alcoa Press 100A. These
dies are manufactured by BURNDY®.

**** Use die H990 in Alcoa Press H2H, die M990 in Alcoa
Press 150B and die MH990 in Alcoa Press 100A. These
dies are manufactured by BURNDY®.

BURNDY
Overhead
TYPE YDS-RLY
UNISPLICE™ SINGLE-SLEEVE
Full Tension Sleeve for ACSR,
Aluminum, 6201 AND 5005
Single sleeve splice similar to UNISPLICE™
type YDS-RL, except designed to eliminate
possible conductor basketing on ACSR.
Installed by crimping from end of connector
towards center with standard tooling.
Supplied pre-filled with PENETROX™ joint
compound and capped. Factory installed
plugs in pressure relief holes must be in place
when conductors are inserted. Plugs drop out
when sleeve is crimped.
E-63

CATALOG
NUMBER

YDS4RLY

CONDUCTOR †††
4ACSR (7-1)
4 ACSR (6-1)
4 6201 (7)
4 5005 (7)
4 AAC (7)

L

12-1/2

YDS2RLY

2 ACSR (6-1)
2 6201 (7)
2 5005 (7)
2 AAC (7)

12-3/8

YDS021RLY

2 ACSR (7-1)
2 ACSR (6-1)
2 6201 (7)
2 AAC (7)

14-3/8

YDS25RLY

YDS26RLY

YDS27RLY

YDS28RLY

YDS321RLY

1/0 ACSR (6-1)
1/0 6201 (7)
1/0 5005 (7)
1/0 AAC (7)
2/0 ACSR (6-1
2/0 6201 (7)
2/0 5005 (7)
2/0 AAC (7)
3/0 ACSR (6-1)
3/0 6201 (7)
3/0 5005 (7)
3/0 AAC (7)
4/0 ACSR (6-1)
4/0 6201 (7)
4/0 5005 (7)
4/0 AAC (7)
336.4 ACSR (18-1)
336.4 AAC (19)

17

DIE
INDEX

BG, or 687, or 243

BG, or 687, or 243

C, or 167, or
247, or 702

C, or 660, or 167, or
247, or 702

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
MD7, MD6
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
BG (24)
W-BG (12)*
W687 (12)
NON-BOW**
—
BG (20)
W-BG (10)*
W687 (10)
NON-BOW**
—
W-C (28)
—
—
W702 (11)
NON-BOW**
W-C (32)
W660 (16)
—
—
W702 (12)
NON-BOW**

U-BG (8)*

—

—

—

—

—

U243 (6)

C243 (3)

L243 (3)

U-BG (8)*

—

—

—

—

—

U243 (6)
—
U167 (14)
U247 (7)

C243 (3)
—
C167 (7)

L243 (3)
—
L167 (7)

—

—

—

—
U660 (8)
U167 (16)
U247 (8)

—
—
C167 (5)
—

—
—
L167 (5)
—

—

—

—

15

659

—

U659
Crimps
Overlap

—

—

21

658

—

U658
Crimps
Overlap

—

—

21

654

—

U654
Crimps
Overlap

—

—

20-1/2

655

—

U655
Crimps
Overlap

—

—

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
** MD6 NON-BOW Dies produce straight sleeves without
rotating tool.

† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.
††† Accommodates ACSR with aluminized steel core.

BURNDY
Overhead
TYPES YDS-RL &
YDS-LT
UNISPLICE™
Full Tension Sleeve for ACSR All
Aluminum, 5005, 6201,
Compressed Conductors.
Single-sleeve aluminum UNISPLICE™
designed to splice ACSR as simply as allaluminum. Pre-filled with PENETROX™ joint
compound and capped. Eliminates strand
stripping, installing separate steel sleeve and
filling with joint compound. Ends ACSR joint
failure due to faulty positioning of sleeve and
E-64 lack of joint compound. Simplifies hot-line
splicing. Electrical and mechanical performance equal to two-piece sleeves.

CATALOG
NUMBER

YDS4RL

YDS2RL

YDS021RL

YDS25RL

YDS26RL

YDS27RL

YDS28RL

YDS321RL
*
**

CONDUCTOR †††
4 ACSR (7-1)
4 ACSR (6-1)
4 6201 (7)
4 5005 (7)
4 AAC (7)
2 ACSR (6-1) (7-1)
2 6201 (7)
2 5005 (7)
2 AAC (7)
2 ACSR (7-1)
2 ACSR (6-1)
2 6201 (7)
2 AAC (7)
1/0 ACSR (6-1)
1/0 6201 (7)
1/0 5005 (7)
1/0 AAC (7)
2/0 ACSR (6-1)
2/0 6201 (7)
2/0 5005 (7)
2/0 AAC (7)
3/0 ACSR (6-1)
3/0 6201 (7)
3/0 5005 (7)
3/0 AAC (7)
4/0 ACSR (6-1)
4/0 6201 (7)
4/0 5005 (7)
4/0 AAC (7)
336.4 ACSR (18-1)
336.4 AAC (19)
350 AAC

L

11-7/8

10-1/4

11-1/4

13-7/8

DIE
INDEX

BG, or 243, or 687

BG, or 243, or 687

C, or 167, or
247, or 702

C, or 167, or 660,
or 247, or 702

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
MD7, MD6 Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
BG (24)
W-BG (12)*
W243 (12)
W687 (12)
NON-BOW**
BG (20)
W-BG (10)*
W243 (10)
W687 (10)
NON-BOW**
W-C (28)
—
W247 (14)
W702 (11)
NON-BOW**
W-C (32)
—
W660 (16)
—
W702 (12)
NON-BOW**

U-BG (8)*

—

—

U243 (6)

C243 (3)

L243 (3)

—

—

—

U-BG (8)*

—

—

U243 (5)

C243 (3)

L243 (3)

—

—

—

—
U167/U568 (16)
U247 (7)

—
C167 (7)
—

—
L167 (7)
—

—

—

—

—
U167/U568 (14)
U660 (8)
U247 (8)

—
C167 (5)
—
—

—
L167 (5)
—
—

—

—

—

13-1/2

659

—

U659
Crimps
Overlap

—

—

18-1/4

658

—

U658
Crimps
Overlap

—

—

18-1/4

654

—

U654
Crimps
Overlap

—

—

18-1/4

655

—

U655
Crimps
Overlap

—

—

Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
MD6 NON-BOW Dies produce straight sleeves without
rotating tool.

† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.
††† Accommodates ACSR with aluminized steel core.

BURNDY
Overhead
TYPES YDS-RL &
YDS-LT (Continued)
UNISPLICE™
Full Tension Sleeve for ACSR All
Aluminum, 5005, 6201,
Compressed Conductors
CATALOG
NUMBER
YDS30LT
YDS32LT
YDS341RL
YDS361RL

YDS36LT

YDS45LT

CONDUCTOR

CODE

312.8 6201
394.5 6201
394.5 5005
(336.4 E.C. Equiv.)
397.5 ACSR (18-1)
419.6 5005
477 (18-1)
556.5 (18-1)
587.2 5005
559.5 6201
559.5 5005
(477 E.C. Equiv.)
927.2 6201
927.2 5005
(795 E.C. Equiv.)

BUTTE

L

DIE
INDEX

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
MD7, MD6 Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU

317

U317

C317

L317

CANTON
RADIAN

14-1/2

642

—

U642 (12)

C642 (4)

L642 (4)

REDE

22

327

—

U327 (18)

—

—

—

RUBLE

23-1/4

788
720

—

U-788
Crimps
Overlap

DARIEN
REMEX

16

667

—

P667**

C667
Crimps
Overlap

L720
Crimps
Overlap
L667
Crimps
Overlap

GREELEY
SOLAR

21-3/8

648

—

—

—

L648 (7)

** Y46 HYPRESS™ only.

TYPES YDS-A
& YDS-AT
HYSPLICE™
Full Tension Sleeve for
Aluminum (Installed with
BURNDY® or EEI Dies)
Full-tension HYSPLICE™ sleeve made of
aluminum and with cable stop. Designed to
be installed with BURNDY® or EEI dies.
BURNDY® and EEI die index numbers clearly marked on sleeve. Sizes 1/0 and larger
tapered for gradual transition of stress. Prefilled with PENETROX™ joint compound and
capped.

CATALOG
NUMBER

CONDUCTOR

L

EEI
DIE INDEX

INDEX

YDS2CA
YDS25AT
YDS27AT
YDS28AT
YDS311AT
YDS331AT

2 (7)
1/0 (7)
3/0 (7, 19)
4/0 (7, 19)
397.5 (19)
477 (19)

3-7/8
7-1/4
7-1/4
10-1/2
12-1/4
12-3/4

6A
8A
10A
11A
13A
14A

693
243
694
249
655
317

† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
MD7, MD6
Y35, Y750, Y45†, Y46‡
W693 (8)
W243 (6)
W694 (8)
W249 (12)
—
—

U693 (2)
U243 (3)
U694 (4)
U249 (6)
U655 (10)
U317 (9)

E-65

BURNDY
Overhead
TYPES YDS-R
& YDS-RE
HYSPLICE™
Full Tension Sleeve for ACSR
(Installed with BURNDY®
EEI Dies)
Two-piece, full-tension HYSPLICE™, made
of aluminum outer sleeve and steel sleeve for
steel core. Designed to be installed with
BURNDY® EEI dies. BURNDY® and EEI die
index numbers are clearly marked on the
sleeve.
E-66

CATALOG
CATALOG
NUMBER
NUMBER
ALUM. & STEEL ALUMINUM
SLEEVE SET
SLEEVE
YDS2RE
YDS021RE
YDS25RE
YDS26RE
YDS27RE
YDS28RE
YDS321RE
YDS361R

YDS021REP1
YDS021REP1
YDS25RP1
YDS26RP1
YDS27RP1
YDS28RP1
YDS321REP1
YDS361RP1

CONDUCTOR
2 (6-1)
2 (7-1)
1/0 (6-1)
2/0 (6-1)
3/0 (6-1)
4/0 (6-1)
336.4 (18-1)
477 (18-1)

L

ALUMINUM OUTER SLEEVE
TOOLS, DIE SET CATALOG CATALOG
EEI
NO., & (CRIMPS PER END) NUMBER
DIE
DIE
Y35, Y750,
STEEL
NUMBER INDEX
MD6
Y45†, Y46‡ SLEEVE

17-1/8
19-3/4
16-3/4
18-7/8
17-7/8
25-1/2

6A

693

W693 (20)

U693 (5)

8A
9A
10A
11A
13A
14A

243
245
694
249
655
327

W243 (10)
W245 (12)
W694 (12)
W249 (14)

U243 (5)
U245 (6)
U694 (6)
U249 (7)
U655 (9)
U327 (16)

W327

YDS2REP2

STEEL INNER SLEEVE
TOOLS, DIE SET CATALOG
EEI
NO., & (CRIMPS PER END)
DIE
DIE
Y35, Y750,
LL NUMBER INDEX
MD6
Y45†, Y46‡
4-1/8

1S

690

W690 (8)

U690 (4)

YDS25REP2

4-3/4

2S

691

W691 (9)

U691 (3)

YDS26REP2
YDS27RP2
YD28REP2
YDS25REP2
YDS27RP2

5-1/4
5-1/4
5-1/4
4-3/4
5-1/4

4S
5S
5S
2S
5S

692
248
248
691
248

W692 (12)
W248 (8)
W248 (8)
W691 (9)
W248 (8)

U692 (6)
U248 (8)
U248 (8)
U691 (3)
U248 (3)

† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TYPES YDS-E, YDS-H,
YDS-U
HYSPLICE™
Full Tension Sleeve for Steel
Full-tension HYSPLICE™ sleeves designed
for HS, EHS, Utilities (UT) or Siemens-Martin
(SM) galvanized steel guy, messenger, and
"Static" conductors. Made of hot-dip galvanized seamless milled steel tubing lined with
silicone carbide particles.

CATALOG
NUMBER

SIZE

YDS250E
YDS312H
YDS312E
YDS375H
YDS500H

1/4
5/16
5/16
3/8
1/2

CONDUCTOR
STR.
GRADE
7
7
7
7
7

EHS
HS
EHS
HS, UT
HS

* Multiple crimp die set makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

L

DIE
INDEX

6-3/4
10-5/8
8-1/2
9
9-5/8

609
257
305
304
293

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
U609 (10)
U257 (20)
U305 (6)
U304 (12)
—

—
C257 (5)*
C305 (3)
C304 (4)
C293 (6)

—
L257 (5)*
L305 (3)
L304 (4)
L293 (6)

BURNDY
Overhead
TYPE YDS-K
HYSPLICE™
Full Tension Sleeve for
Copperweld
Full-tension HYSPLICE™ designed to
exceed the minimum rated breaking strength
of, 30% conductivity extra high strength
Copperweld, and lower strength conductors.
Made of pure copper tubing. Installed with
HYSPLICE™ tools and dies.

CATALOG
NUMBER

CONDUCTOR

L

YDS8WK

8 Sol.

3-3/4

YDS6WK

6 Sol.

4-3/8

YDS3K10
YDS3K8
YDS3K7
YDS3K6
YDS3K5
YDS7K7
YDS7K6
YDS7K5

(3 #10)
(3 #8)
5/16 (7 #10) (3 #7)
11/32 (7 #9) (3 #6)
3/8 (7 #8) (3 #5)
7/16 (7 #7)
1/2 (7 #6)
9/16 (7 #5)

4-7/8
5-5/8
10
9-1/2
6-7/8
6-7/8
9-3/8
11-3/8

DIE
INDEX
162 or
285
162 or
276
403
205
167
331
259
328
260
344

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
MD7, MD6
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
W162 (6)

U285 (2)

—

—

W162 (6)

U276 (6)

—

—

—
—
—
—
—
—
—
—

U403 (3)*
U205 (5)
U167/U568 (10)
U331 (9)
U259 (6)
—
—
—

—
—
C167 (4)
C331 (9)
C259 (2)
C328 (3)
C260 (4)
C344 (6)

—
—
L167 (4)
L331 (3)
L259 (2)
L328 (3)
L260 (4)
L344 (6)

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TYPE YTS-E
Full Tension Splice for EHS
Steel
Full tension splice for EHS steel guy,
messenger or "static" cable. Sleeve is prefilled with PENETROX™ joint compound and
capped.

CATALOG
NUMBER
YTS375E
YTS438E

CONDUCTOR†
EHS STEEL

L

DIE INDEX

Y60BHU*

3/8
 7 Str.
7/16
 7 Str.

10-3/8
11-7/8

723
726

L723
L726

* Overlap crimps.
† Sleeve is high strength aluminum alloy for optimum
corrosion resistance.

TOOLS, DIE SETS

E-67

BURNDY
Overhead
TYPES YDS-KT
& YDS-F
HYSPLICE™
Full Tension Sleeve for
Copperweld-Copper
Full-tension HYSPLICE™ made of pure
copper tubing. Type YDS-KT is tapered to
provide gradual transition of stress on Type
"A" conductor. HYSPLICE™ Type YDS-F is
recommended for Type "F" conductor.

CATALOG
NUMBER
E-68

CONDUCTOR

L

YDS8KT

8A

5

YDS6KT

6A

6-1/8

YDS4KT

4A

6-3/8

YDS2KT
YDS3K6
YDS2F
YDS25F
YDS26F
YDS28F

2A
4D
2F
1/0F
2/0F
4/0F

7-3/4
9-1/2
6-1/4
8-3/4
9-5/8
11-7/8

DIE
INDEX

TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END)
MD7, MD6
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU

162 or
202
162 or
203
163 or
204
205
331
329
568
552
331

W162 (4)
—
W162 (10)
—
W162 (13)
—
—
—
—
—
—
—

—
U202 (4)*
—
U203 (5)*
—
U204 (10)
U205 (8)
U331 (9)
U329 (4)
U167/U568 (8)
U552 (11)
U331 (12)

—

—

—

—

—

—

—
C331 (3)
—
—
—
C331 (4)

—
L331 (3)
—
—
—
L331 (4)

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TYPE YDS-M-T
Full Tension Sleeve for
Alumoweld
Full-tension splice for Alumoweld transmission lines. Five connectors accommodate
eight conductor sizes. Sleeve is pre-filled with
PENETROX™ joint compound and capped.

CATALOG†††
NUMBER

CONDUCTOR
ALUMOWELD

L

YDS7M10T

7 #10, 3 #7

10

YDS7M9T

7 #9, 3 #6

10-3/8

YDS7M8T

7 #8, 3 #5

12-1/4

YDS7M7T

7 #7

14-1/2

YDS7M6T

7 #6

15-1/8

*
†
‡
†††

Overlap crimps.
U Die with adapter PT-6515.
U Die with adapter PUADP-1.
Sleeve is high strength aluminum alloy for optimum
corrosion resistance.

DIE INDEX

TOOLS, DIE SETS
Y35, Y750, Y45†, Y46‡

Y60BHU*

676 or
721
677
668 or
723
678 or
726
679 or
726

U676 (8)
—
U677 (10)
U668 (13)
—
U678 (19)
—
U679 (2)
—

—
L721
—
—
L723
—
L726
—
L726

BURNDY
Overhead
DEADEND FITTING
AND ACCESSORIES
TABLE OF CONTENTS

E-69

LOOP
Type UP-R .....................................................E-70
Type BC.........................................................E-71
Type M...........................................................E-71
PRIMARY AND STRAIN BUS
Type CUW-E..................................................E-72
Type DUW .....................................................E-72
Type CUW-A-E & CUW-R-E..........................E-73
Type DUW-A & DUW-A-E .............................E-73

FULL TENSION DISTRIBUTION
OR TRANSMISSION
Type YTW-M-T & YTW-E ...............................E-74
Type YDW-R ..................................................E-75
Type YTW-A, YTW-AD, YTW-AC,
YTW-AE, YTW-AM.............................E-76, E-77
Type YTW-R, YTW-RC,
YTW-RE, YTW-RM ............................E-78, E-79
(Refer to HYSPLICE™ introduction
for installation instructions.)
STOCKBRIDGE DAMPER
Type FR .........................................................E-80

BURNDY
Overhead
DEADEND FITTINGS
AND ACCESSORIES
The deadend method selected for any particular application will depend upon the nature
of the application, the size of the conductor,
holding strength required, and preference for
mechanical or compression devices.
Secondaries are commonly deadended by
bending wire around a spool insulator and
snubbing with the same connectors used for
the secondary to service drop connection. On
copper conductor, connectors such as U-bolt
Clip BC, SERVIT™ KS, OKLIP™ KVS or
CRIMPIT™ YC-C are recommended. These
connectors provide high holding strength
without damaging conductor strands. On
E-70 aluminum wires, CLIPIT™ UW-R, mechanical
connector is recommended.

The same methods can also be used on
primaries. However, the straight line clamp
Type CUW-A-E is more popular for this application. They are easier to install on either hot
or de-energized lines. They are particularly
well suited to hot-line maintenance, and allow
easy re-sagging of conductors.
Straight line types are also popular for deadending strain buses. These are normally
large, hard to handle conductors that do not
lend themselves to snub or "quadrant" types.
Types DUW or CUW-E are recommended for
copper conductor and DUW-A and DUW-A-E
for aluminum and ACSR. The pulling eye on
the DUW-A-E is in line with the cable to make
installation easier.

TYPE UP-R
HEAVY DUTY PARALLEL
CLAMP
For All Combinations of Copper,
Aluminum†, ACSR†, 6201 and
5005
Heavy duty aluminum connector for feeder,
subtransmission and primary distribution.
Massive design and large spacer give maximum protection against galvanic action and
overload conditions. Spacing of U-bolts,
tapered bell mouths and modified V groove
minimize cold flow, eliminate cable damage,
and produce wiping action on conductors.
Spacer taps confine cable strands to prevent
splaying. Captured, heat treated aluminum
alloy U-bolts. PENETROX™ joint compound
recommended for all combinations.

CATALOG
NUMBER
UP34R
UP45R36R
UP45R

GROOVE A
ACSR †, 6201, 5055
COPPER OR ALUM. †
110.8 (12-7) - 397.5 (18-1)
336.4 (30-7) - 795 (30-19)
336.4 (30-7) - 795 (30-19)

3/0 Str. - 400
397.5 - 954
397.5 - 954

† Accommodates compact and compressed conductors within
diameter range.

GROOVE B
ACSR †, 6201, 5005
COPPER OR ALUM. †
110.8 (12.7) - 397.5 (18-1)
110.8 (12-7) - 447 (18-1)
336.4 (30-7) - 795 (30-19)

3/0 Str. - 400
3/0 Str. - 500
397.5 - 954

H
4-5/8
5-1/4
6-1/4

DIMENSIONS
J
L
1/2-13
1/2-13
5/8-11

4
4
4-1/2

W
2-5/8
2-7/8
3-1/4

BURNDY
Overhead
TYPE BC
CLIP
Deadend Clamp for Guy Wire
Deadend CLIP with DURIUM™ silicone
bronze U-bolt, nuts, and washers. Saddle
made of high strength corrosion resistant
copper alloy.

CATALOG
NUMBER

COPPER

GUY
WIRE

BC2C
BC25
BC28
BC30

2 Sol.
1/0 Str.
2/0 Str. - 4/0 Str.
4/0 Str. - 300

5/16
3/8
1/2
5/8

DIMENSIONS
H

J

2

3/8

2-3/8
2-3/4

1/2

L
1-1/4
1-3/8
1-3/4
2

W
1-3/4
2-1/4
2-3/8
E-71

TYPE M
DEADEND THIMBLE
Deadend Copper Conductor or
Guy Wire
High strength corrosion resistant copper alloy
thimble groove to fit any size guy wire used
for deadending. Generous radius prevents
kinking or overstressing outer strands of wire.

CATALOG
NUMBER

GROOVE
SIZE A

H

L

DIMENSIONS
P

M20
M30
M40
M50
M60
M70
M80
M90

5/16
3/8
7/16
1/2
5/8
3/4
7/8
1

1-5/8
1-7/8
1-3/4
1-7/8
2-1/4
2-5/8
3
3-3/8

1-7/8
2-1/8
2-5/8
2-1/4
2-5/8
3-1/4
3-3/8
3-3/4

7/8
1

W
5/8

1-1/8
1-3/8
1-1/2
1-3/4
2

7/8
1
1-1/4
1-3/8

BURNDY
Overhead
TYPE CUW-E
DEADEND CLAMP
For Copper
High strength, two-bolt, cast copper alloy
strain clamp with single saddle designed for
short span distribution and strain bus application. Galvanized steel clevis pin, and U-bolts.

E-72

CATALOG
NUMBER

CONDUCTOR RANGE

H

CUW34-E
CUW44-E

4/0 Str. - 500
500 - 1000

3
3-3/8

DIMENSIONS
L

W

7-3/8
8-3/4

4
4-1/2

TYPE DUW
DEADEND CLAMP
For Copper
High strength corrosion resistant copper alloy
strain clamp with three DURIUM™ U-bolts
and single serrated saddle. Galvanized steel
clevis pin.

CATALOG
NUMBER

CONDUCTOR

H

DIMENSIONS

DUW28
DUW31
DUW34
DUW44

1 Str. - 4/0 Str.
4/0 Str. - 350
350 - 500
500 - 1000

2-1/2
2
2-5/8
2-7/8

J
3/8
1/2

L
9-7/8
11-3/8

W
2-1/4
2-3/8
2-3/4
3-1/4

BURNDY
Overhead
TYPES CUW-A-E
& CUW-R-E
DEADEND CLAMP
For Aluminum†, ACSR†, 6201
and 5005
High strength aluminum clamp for deadending primary distribution lines. Straight-line
design, with hot stick lifting-eye, pulling-eye,
and captured, angled U-bolts, facilitates
installation and maintenance, especially on
hot-line work. Snub-pocket V-shaped, rangetaking conductor groove and galvanized steel
U-bolts provide high holding strength.
E-73

CATALOG
NUMBER

DIMENSIONS
ALUMINUM†

ACSR†, 6201, 5005

H

J

L

W

CUW26RE-1
CUW30A-E
CUW32R-E
CUW361R-E
CUW391A-E

2 Str. - 2/0 (19)
1/0 (7) - 300
3/0 (7) - 350
4/0 - 500
336.4 - 795

4 - 2/0
1/0 - 266.8 (18-1)
3/0 - 336.4 (26-7)
4/0 - 477 (18-1)
300 (26-7) 636 (26-7)

3
3-5/8
4
4-1/8
4-7/8

3/8-16
1/2-13
1/2-13
1/2-13
1/2-13

8
10
10
11
11

3
3-1/2
3-5/8
3-5/8
4-1/8

† Accommodates compressed conductors within diameter
range.

TYPES DUW-A
& DUW-A-E
DEADEND CLAMP
For Aluminum†, ACSR†, 6201
and 5005
High strength cast aluminum alloy clamp
recommended for strain bus applications.
Three galvanized steel U-bolts, single saddle
and headed clevis pin provide high holding
strength. Type DUW-A-E has pulling-eye in
line with conductor for easier installation.

CATALOG NUMBER
WITHOUT
WITH
PULLING EYE
PULLING EYE
DUW28A
DUW31A
DUW44A

DUW28A-E
DUW31A-E
DUW44A-E

CONDUCTOR

DIMENSIONS

ALUMINUM†

ACSR†, 6201, 5005

H

1 - 4/0
4/0 - 350
500 - 1000

2 (7-1) - 4/0
4/0 - 336.4 (18-1)
397.5 (30-7) - 900 (54-7)

2
2-5/8
3-3/8

J
3/8
1/2

K

L

W

7/8
1
1-1/4

9-1/2
9-5/8
11-1/4

2-1/4
2-3/8
3-5/8

BURNDY
Overhead
TYPES YTW-M-T,
YTW-E
FULL TENSION DEADEND
For Alumoweld and EHS Steel
Full-tension compression deadend for
Alumoweld transmission lines. Supplied with
a single 30° angle two hole NEMA pad. Can
be supplied with clevis or eye. Aluminum
barrel is pre-filled with PENETROX™ joint
compound and sealed. Full tension compression deadend for EHS steel guy, messenger
or "static" cable. Standard connector has
single 30° angle two hole NEMA pad. Can be
supplied without pad and with clevis or eye.
E-74 Aluminum barrel is pre-filled with PENETROX™ joint compound and sealed.

CONDUCTOR
ALUMOWELD
7 #10, 3 #7
7 #9, 3 #6
7 #8, 3 #5
7 #7
7 #6

CATALOG NUMBER
CLEVIS
CLEVIS
NO PAD
30° PAD
YTW7M10TC
YTW7M9TC
YTW7M8TC
YTW7M7TC
YTW7M6TC

YTW7M10TC
YTW7M9TCA
YTW7M8TCA
YTW7M7TCA
YTW7M6TCA

P

YTW-M-TC

YTW-EC

YTW-M-TE

YTW-EE

R &Y
3/4

7/8
1-3/8

1-1/4
1-1/2

CATALOG NUMBER
EYE
EYE
NO PAD
30° PAD

X

YTW7M10TE
5/8 YTW7M9TE
YTW7M8TE
3/4 YTW7M7TE
7/8 YTW7M6TE

YTW7M10TE
YTW7M9TEA
YTW7M8TEA
YTW7M7TEA
YTW7M6TEA

YTW-M-TCA
YTW-ECA

YTW-M-TEA
YTW-EEA

W

TOOLS, DIE SETS, & (NO. OF CRIMPS)
DIE
Y35, Y750,
INDEX
Y45†, Y46‡ Y60BHU**

B

C

Y

2-3/8

1-3/4

2-5/8
3-1/16

2
3/4 1-3/4
3-1/16 7/8
2

5/8 1-1/2

676 or 721
677
668 or 723
678 or 726
679 or 726

U676 (8)
U677 (10)
U668 (13)
U678 (19)
U679 (22)

L721
—
L723
L726
L726

† Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.
** Overlap crimps.

CONDUCTOR
EHS
STEEL
5/16”
3/8”
7/16”
1/2”

7 Str.
7 Str.
7 Str.
7 Str.

CATALOG NUMBER**
CLEVIS
CLEVIS
NO PAD
30° PAD
YTW312EC
YTW375EC
YTW438EC
YTW500EC

YTW312ECA
YTW375ECA
YTW438ECA
YTW500ECA

* Overlap crimps.
** Sleeve is high strength aluminum alloy for optimum
corrosion resistance.

P
7/8
1-3/8

R &Y
3/4
1-1/4
1-1/2

X

CATALOG NUMBER
EYE
EYE
NO PAD
30° PAD

YTW312EE
5/8
YTW375EE
3/4 YTW438EE
1 YTW500EE

YTW312EEA
YTW375EEA
YTW438EEA
YTW500EEA

B

C

W

Y

2-3/8

1-3/4

5/8

1-1/2

2-5/8
3-1/16

2
2-1/4

3/4
7/8

1-3/4
2

TOOLS, DIE SETS
DIE
INDEX
Y60BHU
721
723
726
789

L721
L723
L726
L789

BURNDY
Overhead
TYPE YDW-R
COMPRESSION DEADEND
For ACSR, Compressed and
Compact
Full-tension compression assembly designed
for deadending, and for tap or jumper loop
terminating at 30° with HYLUG™ Types
YCA-R, YCA-A, etc. The assembly consists of
an outer aluminum body with inner steel
sleeve bearing surface for steel core. Installed
with equivalent two-piece, full-tension sleeve
dies. Filler-hole and plug provide for injection
of PENETROX®.
Cat. No. YDW-R includes: aluminum body,
steel sleeve, steel clevis pin, cotter pin.
Neoprene sealing disc, and aluminum hardware for attaching jumper terminals.

CATALOG
NUMBER
(COMPLETE SET) CONDUCTOR

A

E-75

C

L

YDW25R

1/0 (6-1)

7-3/8

YDW26R

2/0 (6-1)

18-3/4

YDW27R

3/0 (6-1)

18-1/8
3/4

7/8

4/0 (6-1)

19-1/8

YDW30R

266.8 (26-7)

18-1/4

YDW321R

336.4 (18-1)

17-3/8

YDW32R

336.4 (26-7)

YDW36R

21-1/4
2-1/4

477 (26-7)

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
** Number of crimps shown for aluminum (i.e., 10/4 crimps
over cable, 4 crimps over steel insert threads).
† U Die with adapter PT-6515.
††U Die with adapter PUADP-1.

P

5/8

1/2
13/16

24-1/2

X

3/8

1-1/2

YDW28R

1-1/4

T

3/4

INSTALLATION DATA
TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)**
Y35, Y750,
DIE INDEX MD7, MD6 Y45†, Y46‡
Y48B
Y60BHU
Alum. 243
Steel 242
Alum. 245
Steel 242
Alum. 247
Steel 248
Alum. 249
Steel 248
Alum. 251
Steel 250
Alum. 490
Steel 242
Alum. 316
Steel 252
Alum. 261
Steel 350

W243 (10/4)
W242 (8)
W245 (12/4)
W242 (8)
W247 (12/4)
W282 (16)
W249 (14/4)
W248 (14)
—
W242 (8)
—

U243 (5/2)
U242 (9)
U245 (6/2)
U242 (4)
U247 (6/2)
U248 (8)
U249 (7/2)
U248 (7)
U251 (10/2)
U250 (10)
U490 (10/2)
U242 (4)
U316 (9/3)
U252 (9)
U261 (12/3)
U350 (12)

—

—

C249 (4/1)
C248 (2)*
C251 (5/1)
C250 (3)
C490 (4/1)
C242 (2)*
C316 (3/1)
C252 (3)
C261 (4/1)
C350 (4)

L249 (4/1)
L248 (2)*
L251 (5/1)
L250 (3)
L490 (4/1)
L242 (2)*
L316 (3/1)
L252 (3)
L261 (4/1)
L350 (4)

BURNDY
Overhead
TYPES YTW-A,
YTW-AD, YTW-AC
YTW-AE, YTW-AM
Full Tension Deadend for
Stranded Aluminum Cable
Full tension compression deadend for SAC
transmission lines. One design for applications up to and including 230 KV. Streamlined
design for 345KV and higher (EHV)*. Two
hole NEMA tap pad thru 636 MCM. Larger
sizes have 4 holes NEMA pad. Standard 15°

E-76

CONDUCTOR
ALUMINUM
CODE
MCM.
TULIP
—
CANNA
—
—
COSMOS
CYRINGA
HYACINTH
DAHLIA
MISTLETOE
—
—
ORCHID
VIOLET
NASTURTIUM
CATTAIL
ARBUTUS
LILAC
—
—
CROCUS
MAGNOLIA
GOLDENROD
BLUEBELL
LARKSPUR
—
MARIGOLD
HAWTHORN
NARCISSUS
COLUMBINE
CARNATION
COREOPSIS
JESSAMINE
COWSLIP
SAGEBRUSH
—
LUPINE

336.4
350
397.5
400
450
477
477
500
556.5
556.5
600
600
636
715.5
715.5
750
795
795
800
874.5
874.5
954
954
1033.5
1033.5
1113
1113
1192.5
1272
1351.5
1431
1590
1750
2000
2250
2300
2500

STR.
19
37
19
37
37
19
37
37
19
37
61
91
37
37
61
61
37
61
61
37
61
37
61
37
61
37
61
61
61
61
61
61
61
91
91
61
91

tap pad when used with YNA-R15 HYLUG™
terminal provides either 0° or 30° tap.
Aluminum body is pre-filled with PENETROX® joint compound and capped.

ALUMINUM BODY* ➀
CATALOG NUMBER
ONE PAD
TWO PADS
C
YTW301A

YTW301AD

YTW311A

YTW311AD

YTW331A

YTW331AD

L

T

STEEL CLEVIS ➀
CATALOG
NUMBER
P
R &Y

X

9-5/8
YTW331AC

13/16
5/8

9-3/4
2-1/4

YTW351A

YTW351AD

11-5/8

YTW361A

YTW361AD

12-1/4

YTW351AC

7/8

YTW39AC
YTW39A

YTW39AD

12-3/4

YTW391A

YTW391AD

14-3/8

YTW431AD

YTW445A

YTW445AD

3-1/4

1-1/16

3/4

1-1/8

1-3/16

1

1-1/2

1-3/8

1/2

YTW431AC
YTW431A

7/8

14-3/4

15-5/8
YTW463AC

YTW451A

YTW451AD

YTW457A

YTW457AD

16-1/2

YTW463A
YTW47A
YTW48A

YTW463AD
YTW47AD
YTW48AD

17-1/8

YTW484A

YTW484AD

YTW486A

YTW486AD

* For Extra High Voltage (EHV) applications add suffix "T" to
be the catalog number (e.g., YTW484A-T).

➀

4

5/8
16-3/8
18-1/2

Complete deadend assembly which includes Aluminum
Body and Steel (Clevis Eye or Adjustable Clevis). Fitting
must beordered separately from BURNDY®.

YTW47AC
YTW484AC
YTW486AC

1-1/8

1
1-5/8

1-1/2

1-1/8

1-3/4

Type YNA-R15, shown in module section H, page 88, must
also be ordered separately for making tap connections from
deadend body tap pad.
Suffix NP = No pad.

BURNDY
Overhead
TYPES YTW-A,
YTW-AD, YTW-AC
YTW-AE, YTW-AM
(Continued)

STEEL EYE ➀
CATALOG
NUMBER
B

C

W

Y

YTW331AE

STEEL ADJUSTABLE CLEVIS ➀
CATALOG M MAX.
NUMBER
ADJ.
P
R &Y X

TOOLS, DIE SETS
DIE
INDEX Y60BHU**
717

L717

719

L719

YTW331AM
5/8

7/8

5/8

MCM.
336.4
350
397.5
400
450
477

2-1/2

YTW351AE

7/8

1-1/8

11/16

19
37
19

YTW39AM

1-1/4
15/16

720

L720

722

L722

556.5
600

19

19
37
61
91

636

3/4

715.5
724

L724

750
795

37

800
YTW431AE

3/4

1-3/8

YTW431AM

1-1/4

874.5
725

L725
954
1033.5

1
2-11/16

1-1/4

727

YTW463AE

1-1/2

YTW463AM

4-1/4

1-3/8

L727

1-1/2

1

YTW47AE

YTW486AE

L728

Y35

L735

740

L740

YTW47AM

YTW484AE

** Overlap crimps.
Suffix NP = No pad.

728

4

3-1/8

1-1/4

1-5/8

YTW484AM

2-3/4

YTW486AM

➀

5-1/8

1-5/8

1-3/4

1-1/8

Complete deadend assembly which includes Aluminum
Body and Steel (Clevis Eye or Adjustable Clevis). Fitting
must beordered separately from BURNDY®.

1113
1192.5
1272
1351.5
1431
1590
1750
2000
2250
2300
2500

TULIP
—
CANNA
—

500
YTW351AM

3-3/8
YTW39AE

CONDUCTOR
ALUMINUM
STR.
CODE

37
61
37
61
37
61
37

61

61
91

COSMOS
SYRINGA
HYACINTH
DAHLIA
MISTLETOE
—
ORCHID
VIOLET
NASTURTIUM
CATTAIL
ARBUTUS
LILAC
—
CROCUS
MAGNOLIA
GOLDENROD
BLUEBELL
LARKSPUR
—
MARIGOLD
HAWTHORN
NARCISSUS
COLUMBINE
CARNATION
COREOPSIS
JESSAMINE
COWSLIP
SAGEBRUSH
—
LUPINE

E-77

BURNDY
Overhead
TYPES YTW-R,
YTW-RC, YTW-RE,
YTW-RM
Full Tension Deadend for ACSR
Full-tension compression deadend for ACSR
transmission lines. One design for applications up to and including 230KV. Streamlined
design for 345KV and higher (EHV)*. Two
hole NEMA tap pad thru 556.5 MCM. Larger
sizes have 4-hole NEMA pad. Standard 15°
tap pad when used with YNA-R15 HYLUG™
terminal provides either 0° or 30° tap.

E-78

CONDUCTOR
ACSR ➁
CODE
MCM.
ORIOLE
WIDGEON
336.4
LINNET
IBIS
397.5
FLICKER
477
HAWK
PARAKEET
556.5
DOVE
PEACOCK
DUCK
605
SQUAB
ROOK
636
GROSBEAK
GULL
666.6
FLAMINGO
CROW
715.5
STARLING
TERN
CUCKOO
795
CONDOR
DRAKE
RUDY
900
—
RAIL
954
CARDINAL
—
ORTOLAN
—
CURLEW
BLUEJAY
—
FINCH
GRACKLE
BUNTING
—
BITTERN
PHEASANT
DIPPER
MARTIN
BOBOLINK
NUTHATCH
—
PARROT
LAPWING
FALCON
CHUKAR
—
BLUEBIRD
KIWI
—

1027.4
1033.5

1113

ALUMINUM BODY *
STR.
30/7
24/7
26/7
24/7
26/7
24/7
26/7
24/7
54/7
26/7
24/7
26/7
54/7
24/7
54/7
26/7
45/7
24/7
54/7
26/7
45/7
24/7
45/7
54/7

CATALOG *
NUMBER ➀

L

YTW32R

13-1/4

T

C

7-1/4

YTW34R

2-1/4

7-1/8

YTW36R

14-5/8

7-1/2

YTW39R

15-1/8

8

YTW43R

16

7-3/4

1/2
YTW451R

9
3-1/4

19-1/2
YTW48R

48/7
45/7
48/7
54/7
45/7
48/7

Y

8-1/2
YTW49R

54/19
1192.5
1272
1351.5
1431
1510.5
1590
1590
1780
2034.5
2032.1
2156
2167
2300

45/7
48/7
45/7
54/19
45/7
54/19
45/7
45/7
48/7
54/19
45/7
54/19
84/19

YTW52R

26-1/8

YW549R

22

5/8

4

11-1/4

YTW56R
YTW58R
23

72/7

YTW585R

84/19
72/7
96/19

YTW59R

26-3/4

YTW594R

24-5/8

* For Extra High Voltage (EHV) applications add suffix "T" to
catalog number (e.g., YTW49RT or YTW49RTY30).
➀ Complete deadend assembly which includes Aluminum
Body and Steel (Clevis Eye or Adjustable Clevis) fitting
must be ordered separately from BURNDY®.

Type YNA-15, shown on page E87, must also be ordered
separately for making tap connections from deadend body
tap pad.
➁ For other sizes consult factory.
Suffix NP = No pad.

BURNDY
Overhead

TOOL DIE SETS
STEEL CLEVIS
CATALOG
NUMBER
YTW33RC

P

R&Y

STEEL EYE
X

13/16

YTW34RC

5/8

YTW362RC
YTW36RC

CATALOG
NUMBER
YTW33RE
YTW34RE

7/8

W

Y

YTW34RM

5/8

3/4

7/8

YTW43RE

1-1/8

11/16

YTW45RM
YTW48RM
YTW481RM

YTW45RC

YTW45RE

YTW45RM

1

YTW48RE
YTW481RE
YTW48RE
YTW481RE
YTW48RE

3/4

7/8

1-1/4

YTW43RM

YTW45RE
YTW48RE
YTW481RE

1-1/8 1-3/16

5/8

3-3/8

YTW45RC
YTW48RC
YTW481RC

YTW48RC
YTW481RC
YTW48RC
YTW481RC
YTW48RC

X

YTW362RM
YTW36RM
2-1/2

1-1/16

C

YTW362RE
YTW36RE

7/8

YTW43RC

B

STEEL ADJUSTABLE CLEVIS
CATALOG MAX
NUMBER
ADJ.
P
R&Y
YTW33RM

1-3/8

717

L717

719

L719

720

L720

722

L722

724

L724

725

L725

727

L727

3/4

YTW48RM
YTW481RM
YTW48RM
YTW481RM
YTW48RM

YTW45RC

YTW45RE

YTW45RM

YTW483RC
YTW449RC
YTW50RC
YTW483RC
YTW449RC

YTW483RE
YTW449RE
YTW50RE
YTW483RE
YTW449RE

YTW483RM
YTW449RM
YTW50RM
YTW483RM
YTW449RM

YTW50RC

YTW50RE

2-11/16 1-1/4

ALUM. BODY
DIE
INDEX Y60**

4-1/4

1-3/8

1-1/2

CONDUCTOR
PENESTEEL BODY
TROX®
DIE
GALLON
ACSR
INDEX Y60BHU PER C MCM STR.
CODE
30/7 ORIOLE
5/8
336.4 24/7 WIDGEON
718
L718
LINNET
1/2
397.5 26/7 IBIS
24/7 FLICKER
721
L721
477
26/7 HAWK
7/8
24/7 PARAKEET
556.5
26/7 DOVE
24/7 PEACOCK
605 54/7 DUCK
723
L723
26/7 SQUAB
1-1/4
24/7 ROOK
636 26/7 GROSBEAK
54/7 GULL
666.6 24/7 FLAMINGO
54/7 CROW
715.5
26/7 STARLING
45/7 TERN
1-3/4
24/7 CUCKOO
795
54/7 CONDOR
26/7 DRAKE
900 45/7 RUDY
24/7
—
45/7 RAIL
2
954
54/7 CARDINAL
1027.4

1
1033.5
2-5/8
1113

YTW50RM

726

L726

YTW521RE

1-1/2 YTW521RM

YTW56RC
YTW521RC
YTW56RC

YTW56RE
YTW521RE
1-1/8 YTW56RE

YTW56RM
YTW521RM
YTW56RM

5-1/8
4-1/4
5-1/8

1-5/8
1-3/8
1-5/8

1-3/4
1-1/2
1-3/4

YTW521RC

YTW521RE

YTW521RM

4-1/4

1-3/8

1-1/2

YTW549RC
YTW56RC
YTW549RC
YTW590RC
YTW58RC

YTW549RE
YTW56RE
YTW549RE
YTW590RE
YTW58RE

YTW549RM
YTW56RM
YTW549RM
YTW590RM
YTW58RM

YTW591RC

1-1/2

1-5/8

YTW59RC
YTW591RC
YTW594RC
** Overlap crimps.
Suffix NP = No pad.

1-3/8

1-1/2

YTW591RE

1-3/4

YTW59RE
YTW591RE
YTW594RE

1

1-5/8

4

YTW591RM

YTW59RM
YTW591RM
3-1/8 1-1/4 2-3/4 YTW594RM

728

L728

4-1/4

1272
1351
1431
1510.5

729

L729

5
1590

5-1/8

1-5/8

1-3/4

5-1/4

1-1/8
735

6

L735

7-3/4
740

L740

789

L789

—

45/7
48/7
54/7
45/7
48/7

ORTOLAN
—
CURLEW
BLUEJAY
—
FINCH
GRACKLE
BUNTING
—
BITTERN
PHEASANT
DIPPER
MARTIN
BOBOLINK
NUTHATCH
—
PARROT
LAPWING
FALCON
CHUKAR

54/19
1192.5

YTW521RC

48/7

45/7
48/7
45/7
54/19
45/7
54/19
45/7
48/7
54/19
45/7
54/19
84/19

1780
2034.5
72/7
2032.1
2156 84/19
2167 72/7
2300 96/16

—
BLUEBIRD
KIWI
—

E-79

BURNDY
Overhead
STOCKBRIDGE
DAMPER

E-80

CATALOG
NUMBER
FR20
FR35
FR40
FR50

Features and Benefits

Standards

• Clamps designed around common conductor sizes.
◊ Ease to specification.
• Single bolt design.
◊ Ease of installation.
◊ Single wrench installation.
• Accurate components assembly represents
greater energy dissipation.
◊ Provides extended life overhead lines.
• Messenger cable and weights have a
corrosion-resistant finish.
◊ Weight design eliminates water entrapment.
◊ Smooth surfaces and rounded edges to
eliminate possible corona discharge.

The Stockbridge Dampers meet the following Standards:
• IEC 61897, Overhead lines—
Requirements and Tests for Stockbridge
type Aeolian Vibration Dampers.
• IEEE Std 664-1993, IEEE Guide for
Laboratory Measurement of the Power
Dissipation Characteristics of Aeolian
Vibration Dampers for Single Conductors.

Conductors: ACSR, ALLOY, AAC and Static Wires: Galvanized Steel, Alumoweld and Copperweld
CONDUCTOR RANGE
WRENCH
TORQUE
DIAMETER INCHES [mm]
N
P
L
SIZE
In.-Lb. (m.daN)
WEIGHT
0.24
 – 0.61

[6 – 15.5]
0.59
 – 1.02

[15 – 26]
0.63
 – 1.22

[21 – 31]
0.98
 – 1.5

[25 – 38]

1.65

[42]
1.97

[50]
2.44

[62]
2.56

[65]

2.2

[56]
2.95

[75]
3.15

[80]
3.94

[100]

12.48

[317]
14.4

[366]
20.24

[514]
21.65

[550]

5/8

[15.8]
3/4

[19]
13/16

[20.5]
15/16

[23.8]

269.38 in.-lb.
(3m.daN)
347.18 in.-lb.
(4m.daN)
453.97 in.-lb.
(5m.daN)
477.37 in.-lb.
(5.5m.daN)

3.74 Lb.
(1.700 Kg)
6.06 Lb.
(2.750 Kg)
10.14 Lb.
(4.600 Kg)
11.46 Lb.
(5.200 Kg)

INSTALLATION
POINT
Consult
Factory
Consult
Factory
Consult
Factory
Consult
Factory

BURNDY
Overhead
COMPRESSION
TERMINALS AND
ACCESSORIES
TABLE OF CONTENTS

E-81

Type YCA-2N & YCAB-4N .............................E-82
Type YCA-RL-2N............................................E-83
Types YCA-R-N & YCAK-R-N...............E-84, E-85
Type YNA-M-T................................................E-85
Types YNA-R15 & YNA-R ..............................E-86
Type YAK-A-2G ..............................................E-87
Types YAS-R-2N & YASO-R-2N .....................E-88
Types YCAK-A & YRA....................................E-89

BURNDY
Overhead
COMPRESSION
TERMINALS &
ACCESSORIES
Compression terminals are used to make
convenient and reliable connections to switch
pads, transformers, and other electrical
equipment. They accommodate either copper, aluminum, ACSR, ACAR, Alumoweld, or
steel conductor and come with one, two or
four hole NEMA drilled pads to match the
equipment drilling. Standard copper and
aluminum terminals are also listed in the
compression section B.

E-82

TYPES YCA-2N
& YCAB-4N
HYLUG™
Compression Terminal for
Copper

CATALOG
NUMBER
YCA25-2N
YCA26-2N
YCA27-2N
YCA28-2N
YCAB28-4N
YCA29-2N
YCA30-2N
YCA31-2N
YCA32-2N
YCAB32-4N
YCA34-2N
YCAB34-4N
YCA39-2N
YCAB39-4N
YCAB44-4N

CONDUCTOR
1/0 (7, 19)
2/0 (7, 19, 37)
3/0 (7, 19)
4/0 (7, 12, 19)
250 (7, 19, 37)
300 (19, 37)
350 (12, 19, 37)
400 (19, 37)
500 (19, 37)
750 (37, 61)
1000 (61)

YCAB have brazed pads.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

FIG.
NO.
1
2
1

C

L

T

7/8
1
1-1/8
1-1/4
3
1-3/8
1-1/2

5-3/8
5-1/4

1/8

1-5/8
2
1
2
1

3
1-7/8
3
2-3/8

2

3

Fig. 2

Fig. 1

Compression HYLUG™ terminals designed
for terminating copper conductors to switch
pads and other substation or switch yard
apparatus. NEMA standard mounting holes.
Made of pure copper. Installed with same die
as equivalent full-tension jumper loop and
repair sleeves.

5-3/8

1/4

DIE
INDEX
165
166
167
168

5-5/8
5-1/2
6-1/2
6-3/4
7-1/8
6-1/2
6-7/8
7-1/4
7-1/2
7-7/8

3/8

1/2
3/8
1/2
5/8
1/2
5/8

169
170
267
209
210
627
345

TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)
MD7, MD6
Y35, Y750, Y45†, Y46‡
Y48B
Y60BHU
W165 (3)
W166 (6)
—
—
—
—
—
—
—
—
—
—
—
—
—

U165/U205 (3)
U166/U459 (3)
U167/U568 (3)

—
—
C167 (1)

—
—
L167 (1)

U168 (3)

C168 (1)

L168 (1)

U169 (4)
U170 (5)
U267 (6)

C169 (1)
C170 (1)
C267 (2)

L169 (1)
L170 (1)
L267 (2)

U209 (6)

C209 (2)

L209 (2)

U210 (6)

C210 (2)

L210 (2)

—
—
—

C627 (3)

L627 (3)

C345 (4)

L345 (4)

BURNDY
Overhead
TYPE YCA-RL-2N
HYLUG™
Compression Terminals for
Aluminum, ACSR, 6201, 5005,
Compressed and Compact
Conductors
Aluminum compression HYLUG™ for terminating overhead conductors to switch pads
and other substation or switch yard apparatus. NEMA standard mounting holes.
Installed with same die as equivalent fulltension UNISPLICE™. Pre-filled with PENETROX™ joint compound and capped.
E-83

CATALOG
NUMBER
YCA4RL-2N

YCA2RL-2N

YCA25RL-2N

YCA26RL-2N

YCA27RL-2N

YCA28RL-2N

YCA321RL-2N

CONDUCTOR
4 ACSR (6-1, 7-1)
4 6201 (7)
4 AAC (7)
2 ACSR (6-1, 7-1)
2 6201 (7)
2 AAC (7)
1/0 ACSR (6-1)
1/0 6201 (7)
1/0 5005 (7)
1/0 AAC (7)
2/0 ACSR (6-1)
2/0 6201 (7)
2/0 5005 (7)
2/0 AAC (7)
3/0 ACSR (6-1)
3/0 6201 (7)
3/0 AAC (7)
3/0 AAC (7)
4/0 ACSR (6-1)
4/0 6201 (7)
4/0 5005 (7)
4/0 AAC (7)
336.4 ACSR (18-1)
336.4 AAC (19)
350 AAC

† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

T

DIE
INDEX

C

L

7/8

6

BG, 687, 243

7/8

6

BG, 687, 243

7

C, or 247, or 702

1-1/8
3/8

1-1/4

TOOLS, DIE SET CATALOG NO.
& NUMBER OF CRIMPS
MD7, MD6
Y35, Y750, Y45† Y46‡
W-BG (8)
FIXED BG (8)
U243
W687 (4)
W-BG (8)
FIXED BG (8)
U243
W687 (4)
WC
12
—
—
U247
3
W702
4
—
NON-BOW

659

U659

3

658

U658

3

6-1/2

—

1-1/2

654

U654

3

1-5/8

655

U655

3

BURNDY
Overhead
TYPES YCA-R-N &
YCAK-R-N
Compression Terminals for
Aluminum, ACSR, 6201, 5005,
Compressed and Compact
Conductors

Fig. 1

Fig. 2

Aluminum compression HYLUG™ for terminating jumper loops and equipment taps at
switchpads and other substation apparatus,
or to YDW-R deadends. NEMA standard
mounting holes. Installed with same dies as
equivalent full-tension sleeves. Pre-filled with
PENETROX™ joint compound.
E-84

CATALOG
NUMBER
YCA4R-2N
YCA2R-2N
YCA25R-2N
YCAK25R-4N
YCA26R-2N
YCA27R-2N
YCA28R-2N

CONDUCTOR
FIG.
ACSR, 6201, 5005 ALUMINUM NO.
4
2

4 (7)
2 (7)

1/0

1/0 (7, 19)

2/0
3/0 - 110.8 (12-7)

2/0 (7, 19)
3/0 7, 19)

C

L

1-1/4

5-5/8

7/8
3
1
1-1/8

6-1/4
6-7/8
6-3/8
6-3/4

1-1/4

6-7/8

2
1
2
1
2
1
2
1
2
1
2
1
2
1

3
1-1/2
3
1-1/2
3
1-5/8
3
1-7/8
3
1-7/8
3
2
3
2-1/8

7-3/8
6-3/4
7-3/8
7
7-1/8
7-1/4
7-3/8
7-1/2
7-3/8

3/8

7-5/8

7/16

8-1/8

3/8

2

3

8-1/8

1
2

4/0 (6-1, 6-7)
YCAK28R-4N
YCA30R-2N
266.8
YCAK30R-4N
(18-1, 6-7, 26-7)
YCA321R-2N
336.4 (18-1)
YCAK321R-4N
YCA33R-2N
336.4 (26-7, 30-7)
YCAK33R-4N
397.5 (18-1)
YCA35R-2N
397.5 (26-7, 30-7)
YCAK35R-4N
YCA361R-2N
477 (18-1)
YCAK361R-4N
YCA37R-2N
556.5 (18-1)
YCAK37R-4N 477 (24-7, 26-7, 30-7)
YCA39R-2N
556.5 (24-7, 26-7)
YCAK39R-4N
YCAK361A-4N
—

1

4/0 (7, 19)
266.8 (7, 19)
336.4 (19) 350 (19, 37, 61)
397.5 (19)
477 (19, 37) 500 (37, 61)
500 (37, 61)
556.5 (19, 37)
—
636 (37)

* Multiple crimp die set; makes more than one crimp per tool
compression. Figure indicates number of compressions.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.
YCA HYLUGS™ are made from heavy walled tubing. YCA4R2N, YCA2R-2N and all YCAK HYLUGS™ are cast aluminum
alloy.

T
1/4
3/8
1/4

8-3/8
1/2

DIE TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)
INDEX MD7, MD6 Y35, Y750 Y45
Y46
Y48B Y60BHU
237
W237 (3) U237 (2)
239
W239 (3) U239 (2)
KS18,
BG (8)
U-BG (4)
BG, or W-BG (4)*
243, 8A U243 (2) U243 (2)
245, 9A W245 (4) U245 (2)
247
W247 (6) U247 (3)
K840,
249
W249 (6) U249 (3)
11A
—
251
U251 (4)
—
—
321
U321 (4)
—
—
316
U316 (4)
—
—
317
U317 (4)
—
—
327
U327 (4)
—
261
608
469

—
—
—
—

†
†

‡
‡

—
—

—
—

†

‡

—

—

†
†
†

‡
‡
‡

†

‡

†
†
†

‡
‡
‡

†

‡

C321 (2) L321 (2)

†

‡

C316 (2) L316 (2)

†

‡

C317 (2) L317 (2)

†

‡

C327 (2) L327 (2)

U261 (5)

†

‡

C261 (2) L261 (2)

U608 (6)

†

‡

C608 (2) L608 (2)

—

C243 (2) L243 (1)
C245 (2) L245 (1)
C247 (3) L247 (2)
C249 (1) L249 (2)
C251 (2) L251 (2)

S469 (6) P469 (6) C469 (2) L469 (2)
(Table continued on next page.)

BURNDY
Overhead
TYPES YCA-R-N
& YCAK-R-N
(Continued)
Compression Terminals for
Aluminum, ACSR, 6201, 5005,
Compressed and Compact
Conductors

Fig. 1
Fig. 2

CATALOG
NUMBER

CONDUCTOR
ACSR, 6201, 5005
ALUMINUM

YCA43R-2N

605 (30-19)
636 (24-7, 26-7, 30-19)
666.6 (24-7)

YCAK43R-4N
YCA391A-2N
YCAK391A-4N
YCAK453R-4N
YCA44A2NG2
YCA45R-2N
YCAK45R-4N
YCA48R-4N
YCA441A-4N
YCA451A-4N

795 (37, 61)
700 (61)
750 (61)
795 (37)
750 (61)

—
795 (36-1)
715.5 (26-7)
795 (45-7)
—

900 (54-7)
954 (54-7) (45-7)
1033.5 (45-7) (36-1)
—
1113 (54-19)

C

L

T

1

2-/12

10-1/4

3/4

2
1

3
2-3/8

9-5/8
10-1/8
9-7/8

2

—
1000
900 (61, 91)
954 (37, 61)
1000 (61)

795 (26-7, 54-7)

FIG.
NO.

—

1
1

3
2-3/8
2-1/2

9-5/8

DIE
INDEX

5/8

11
10-1/4
9-5/8

2

3

1033.5 (37, 61) - 113 (61)
1272 (61)

TOOLS, DIE SET CATALOG NO., & (NO. OF CRIMPS)
Y45
Y46
Y48B
Y60BHU

292
or
319

S292 (6)
S319 (6)

P292 (6)
P319 (6)

C292 (3)
C319 (3)

L292 (3)
L319 (3)

342

S342 (6)

P342 (6)

C342 (3)

L342 (3)

292,
578

S292 (6)

P292 (6)

C292 (6)

L292 (3)

342

S342 (6)

P342 (6)

C342 (3)

L342 (3)

352

S352 (6)
S579 (6)

P352 (6)
P579 (6)

C352 (3)
C579 (3)

L352 (3)
L579 (3)

C575 (3)

L575 (3)

—

—
C575 (3)
—

L575 (3)
L422 (3)

10

3/4

575

10-1/4

5/8

422

TYPE YNA-M-T
Compression Terminal for
Alumoweld and EHS Steel
Compression terminal for joining Alumoweld
and EHS steel to YTW-M-T or YTW-E deadend. Installed with same dies as equivalent
full tension splice and deadend. Barrel is
pre-filled with PENETROX™ joint compound
and capped.

CATALOG
NUMBER

CONDUCTOR
ALUMOWELD
EHS STEEL

L

YNA7M10T

7 #10, 3 #7

5/16
 7 Str.

8-1/2

YNA7M9T

7 #9, 3 #6

—

8-3/4

YNA7M8T

7 #8, 3 #5

3/8
 7 Str.

9-3/4

YNA7M7T

7 #7

7/16
 7 Str.

9-7/8

YNA7M6T

7 #6

1/2
 7 Str.

9-3/4

* Overlap crimps.
† U Die with adapter PT-6515.
‡ U Die with adapter PUADP-1.

TOOLS, DIE SETS, & (NUMBER OF CRIMPS)
DIE INDEX
Y35, Y750, Y45†, Y46‡
Y60BHU**
676 or
721
677
668 or
723
678 or
726
679 or
726

U676 (4)
—
U677 (5)
U688 (7)
—
U678 (10)
—
U679 (11)
—

—
L721
—
—
L723
—
L726
—
L726

E-85

BURNDY
Overhead
TYPES YNA-R15
& YNA-R
Compression Terminal for
ACSR, ACAR and Stranded
Aluminum Cable

Fig. 1

Compression terminal for ACSR, ACAR and
SAC Transmission lines. Two hole NEMA
tongue through 556.5 MCM ACSR. Four hole
NEMA supplied on larger sizes. When used
with YTW-R or YTW-A, the 15° angle tongue
provides either a 0° or 30° tap. Uses same
dies as equivalent full-tension sleeve or deadend. Barrel pre-filled with PENETROX™ joint
compound and capped. Pad coated with
E-86 oxide retardant.

CATALOG*
NUMBER**
15°
STRAIGHT
YNA32R15
YNA34R15
YNA36R15
YNA39R15
YNA43R15
YNA451R15‡
YNA49R15‡
YNA52R15‡
YNA54R15‡
YNA56R15‡
YNA594R15‡

YNA32R
YNA34R
YNA36R
YNA39R
YNA43R
YNA451R-T‡
YNA49R-T‡
YNA52R-T‡
YNA54R-T‡
YNA56R-T‡
YNA594R-T‡

Fig. 2

TOOLS, DIE SETS
ACAR

CONDUCTOR
ALUMINUM

ACSR

395.1 - 395.2 336.4 - 350
300 - 336.4
—
397.5 - 477
397.5
—
500 - 556.5
477
634.9 - 653.1
600 - 650
556.5
—
700 - 800
605 - 666.6
840.2 - 927.2 795 - 1000
715.5 - 874.5
983.1 - 1198 1033.5 - 1272 900 - 1113 45/7
1277 - 1280 1351.5 - 1510 1113 54/19 - 1351
1534
1590 - 1600
1431
—
1700 - 1800
1510.5 - 1590
2267 - 2500
2500
2300

* To specify mounting hardware for bolting to corresponding
deadend pad, add suffix "H" to catalog number
(e.g., YNA54RTH).
** For Extra High Voltage (EHV) applications add suffix "T" to
catalog number (e.g., YNA451RT).
† Overlap crimps.
‡ If shielding caps are required for this item,
use #STS43A-4N.

FIG.
NO.
1

C
1-5/8
1-3/4
2

L
15°

L
STRAIGHT

9-1/8
9-5/16
9-5/8

9
9-1/8
9-1/2
9-3/4
10
10-1/4
10-1/2
12-1/4
13-1/2
12-3/4
14-1/4

10-1/8

2

10-1/4
3-1/4 10-3/8
12-1/8
13-5/16
3-7/16 12-1/2
3-11/16 12-7/8

T
3/8
7/16

DIE
INDEX

3/8
7/16
1/2

717
719
720
722
724
725
727

11/16

728

7/8
11/16

729
740

1/2

Y45†

Y46‡

Y60BHU†

S717
S719
S720
S722
S724
S725

P717
P719
P720
P722
P724
P725

—

—

L717
L719
L720
L722
L724
L725
L727
L728
L728
L729
L740

BURNDY
Overhead
TYPE YAK-A-2G

Fig. 1

STACKING HYLUG™

Fig. 2

For Aluminum
Cast aluminum HYLUG™ with a special
tongue configuration for stacking of conductors on two and four hole NEMA transformer
or equipment terminal pads. Up to eight
conductors may be stacked on one four hole
NEMA pad. HYLUG™ is pre-filled with
PENETROX™ joint compound and capped.

CATALOG
NUMBER
YAK2CA2G1
YAK2CA2G2
YAK25A-2G1
YAK25A-2G2
YAK28A-2G1
YAK28A-2G2
YAK29A-2G1
YAK29A-2G2
YAK31A-2G1
YAK31A-2G2
YAK311A-2G1
YAK311A-2G2
YAK34A-2G1
YAK34A-2G2
YAK-361A-2G1
YAK-361A-2G2
YAK39A-2G1
YAK39A-2G2
YAK44A-2NG8
YAK44A-2NG7
*
**
†
‡

FIG.
NO. CONDUCTOR
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2

Overlap crimps.
Accommodates 4/0 Str., Al. or Cu.
U Die with adapter PT-6515.
U Die with adapter PUADP-1.

C

L

T

BG

2 Str.
7/8

5-5/8

1/4

1/0 Str.
4/0 Str.**

1-1/8

K 5/8
243
249
K840

TOOLS, DIE SET CATALOG NO., & (NO. OF CRIMPS)
MD7, MD6 SERIES Y35, Y750
Y45
Y46
BG (3)
W-BG (1)
W243 (1)
W249*
W-K840*

U-BG (1)

†
†
†

‡
‡
‡

U249*

†
†

‡
‡

UK 581T (3)
U243 (1)

6-1/4

5/16

6-7/8

3/8

299
705

U299*
U705

†
†

‡
‡

7-3/4

7/16

317
705

U317*
U705*

†
†

‡
‡

608
786
722

U608*
U786*

†
S786*
S722*

‡
P786*
P722*

302

—

S44ART*

P44ART*

250
350
397.5
500

DIE
INDEX

1-5/8

—

600
636
700
750

8-1/4

1000

8-7/8

5/8

E-87

BURNDY
Overhead
TYPES YAS-R-2N &
YASO-R-2N

Fig. 2

ALUMINUM HYLUG™
STACKING TERMINALS

Fig. 1

For Aluminum, Copper or ACSR
Aluminum HYLUG™ with a special tongue
configuation for stacking of conductors on two
or four hole NEMA transformer or equipment
pads. Up to eight conductors may be stacked
on one four hole NEMA Pad. HYLUGS™ are
color coded, prefilled with PENETROX™ joint
compound and capped.
E-88
TOOLS, DIE SET CATALOG NO. & (NO. OF CRIMPS)
CATALOG
NUMBER

FIG.
NO.

YAS6R-2N

1

YASO6R-2N

2

YAS4R-2N

1

YASO4R-2N

2

YAS1R-2N

1

YASO1R-2N

2

YAS25R-2N
YASO25R-2N
YAS26R-2N
YASO26R-2N
YAS27R-2N
YASO27R-2N
YAS28R-2N
YASO28R-2N

1
2
1
2
1
2
1
2

YAS30R-2N

1

YAS030R-2N

2

YAS321R-2N
YASO321R-2N
YAS33R-2N
YASO33R-2N
YAS361R-2N
YASO361R-2N
YAS39A-2N
YASO39A-2N

1
2
1
2
1
2
1
2

CONDUCTOR

C

6 (7 STR)-5 (7 STR)
AL, CU
6 (6/1) ACSR
4 (7 STR)-3 (7 STR)
AL, CU
4 (6⁄1) ACSR

L

T

OUR840

Y48B

Y60BHU

4-5/8

COLOR
CODE

WIRE
STRIP
LENGTH

BLUE
9⁄16
-

7⁄8

1⁄4

9/16

BG
243

U-BG
(3)

BG
(3)

X-BG
(3)

-

K5⁄8-1

U-243
(1)

W-BG
(1)

X-NBG
(4)

4-3⁄4

ORANGE
-

-

1-3⁄32

RED

9/16

1/0 (19 STR) AL, CU
1/0 (6/1) ACSR
2/0 (19 STR) AL, CU
2⁄0 (6⁄1) ACSR
5-5⁄8
3/0 (19 STR) AL, CU
3/0 (6/1) ACSR

5⁄16
1-1⁄4

5-3⁄4

250, 300 (37 STR)
AL, CU
266 (18/1) ACSR

6-9/16

350 (37 STR) AL, CU
336 (18/1) ACSR

6-7/8

400 (37 STR) AL, CU
397 (18/1) ACSR

MD7,
MD6

-

2 (7 STR)-1 (19 STR)
AL, CU
2 (6/1) ACSR

4/0 (19 STR) AL, CU
4/0 (6/1) ACSR

H

DIE
INDEX

Y45*, Y46**,
Y35, Y39,
Y750

9/16
11/16
11/16
11/16

YELLOW

249
K840

U-K840
(2)

U249
(4)

U249
(1)

W840
(4)

GRAY
-

-

-

BLACK

1-19⁄32


PINK

BLUE
3/8

1-5⁄8

500 (37 STR) AL, CU
477 (18/1) ACSR

7-3⁄16

7⁄16

7-1/2
2-1⁄8

700 (61 STR) AL
750 (61 STR) AL

* U Die with Adapter PT6515.
** U Die with Adapter PUADP-1.
Available tin plated. Add suffix "TN" to Catalog Number
(example: YAS-28R-2NTN).
Available with sealed barrel. Add "P" to Catalog Number
(example: YASP28R-2N and YASOP28R-2N).

1⁄2
7-13/16

7⁄8
7/8
7/8
1-5/16
1-5/16

317
705
K1-1⁄8

U705
(2)
U317
(2)

-

-

C31AR
(1)

L31ART
(1)

GREEN

2


GREEN
608
722
K1-5⁄16

U608
(4)

PINK
-

-

C722
(2)

L608
(2)

2-19/32

YELLOW

BURNDY
Overhead
TYPES YCAK-A &
YRA
Fig. 1

ALUMINUM HYLUG™
For Aluminum, Copper or ACSR
Aluminum HYLUG™ for joining aluminum
and copper cable to transformer and equipment pads. HYLUG™ is pre-filled with PENETROX™ joint compound and capped.
Installed with standard tooling, five die sets
install fourteen terminal size.

Fig. 2
E-89

CATALOG
NUMBER
YRA8CU-1
YRA6CU-1
YRA4CU-1
YRA1CU-1
YRA25A-1
YRAL4CU
YRAL1CU
YRA25U
YRA26U
YRA27U
YRA28U
YCAK28A-2G1*
YCAK29A-2G1*
YCAK31AG1*
YCAK31A-2G1*
YCAK34A-2G3*
YCAK36A-2G1*
YCAK39A-2G2*
YCAK44A-2G2*
*
**
†
‡

FIG.
NO.

1

2
1

2

CONDUCTOR
ALUMINUM
CONC. &
COPPER
COMPACT

ACSR

6 Sol. - 8 Sol.
4 Sol. - 6 Str.
2 Sol. - 4 Str.
1 Str. - 2 Str.
—
2 Sol. - 4 Str.
1 Str. - 2 Str.
1/0 Str.
2/0 Str.
3/0 Str.

8 Str.
4 Sol. - 6 Str.
2 Sol. - 4 Str.
1 Str. - 2 Str.**
1/0 Str.
2 Sol. - 4 Str.
1 Str. - 2 Str.
1/0 Str.
2/0 Str.
3/0 Str.

4/0 Str.

4/0 Str.

250

250

—
6 (6-1)
4 (6-1, 7-1)
2 (6-1, 7-1)
—
4 (6-1, 7-1)
2 (6-1, 7-1)
1/0 (6-1)
2/0 (6-1)
—
—
—
4/0 (6-1)

350

350

—

500
—
—
—

500
600
750
1000

—
—
—
—

Overlap crimps.
YRA1CU-1 not recommended for 2 comp. conductor.
U Die with adapter PT-6515.
U Die with adapter PUADP-1.

C

DIE SET, TOOLS,
CATALOG NO., & (NO. OF CRIMPS)
DIE MD7, MD6
INDEX SERIES
Y35, Y750
Y45
Y46

D

L

1-1/16

2-9/16

BG
243

BG (3)
K 5/8
243 (1)

U-BG (1)
U-K-5/8-1T (3)
U243 (1)

†
†
†

‡
‡
‡

1-1/4

3-1/4

249
K840

W249*
WK840*

U249*
UK-840

†
†

‡
‡

3

5-5/8

317
705

—

U317*
U705*

†
S705*
†

‡
P705*
‡

608
786

—
—

U608*
U786*

302

—

—

15/16

1-1/4

1-1/2
1-11/16

1-5/16

3

4-1/2
6-1/4
6-1/2
6-15/16
7-1/2

†
‡
S786*
P786*
†
‡
S44ART* P44ART*

BURNDY
Wedge
THE WEJTAP™
SYSTEM
FOR ELECTRIC UTILITY
DISTRIBUTION AND
TRANSMISSION
CONNECTIONS

F-1

BURNDY
Wedge
TABLE OF CONTENTS
Introduction..................................................F-3

Large Conductor Connectors........F-25 - F-26

WEJTAP™ Connection System..................F-4

WEJTAP™ Cover
WCCR, WCCB, WCCSY, WCCLY ..........F-27

WEJTAP™ and Test Data ............................F-5
Aluminum Connectors ................................F-6
WEJTAP™ Power Lug ................................F-7

Installation Tools
WTRB, WTY, WTB, WTHRB, WTHY ......F-28
Installation Tool Accessories
WTOCBR, WTOCY, WTCK......................F-29

WEJTAP™ Ordering Information ..............F-8
Hot Stick Tool WTBGBW ..........................F-30
F-2

Copper Connectors ....................................F-9
Connector Selection
By Conductor Size ........................F-10 - F-14
By Diameter ..................................F-15 - F-17

WEJTAP™ Hotstick Accessories
WHSCWH, WHSPBC ..............................F-30
WHS90ADP, WHSWADP,
WCHAWAS, WHSTA, WHSWB ..........F-31
WHSGB, WHHWB ..................................F-32

Stirrup Selection........................................F-18
By Conductor Size ........................F-19 - F-23
By Diameter ............................................F-24

WEJTAP™ Kits ..........................................F-33

BURNDY
Wedge
INTRODUCTION
The BURNDY® WEJTAP™ System components are designed to provide the most
reliable connections available, with safer and
easier installations.
The system consists of a WEJTAP™ connector, WEJTAP™ installation tools and powerboosters.
The detailed information on power-boosters,
installation tools and accessories follows.
The BURNDY® WEJTAP™ connector uses
an aluminum alloy wedge that is power-driven
between the run and tap cables locking them
into a ‘‘C” shaped aluminum alloy spring-body.
A wiping action takes place during installation
between the conductors and Wedge which
provides additional cleaning of surface oxides
to supplement wire brushing. In addition, the
contact grooves are lined with a patented
PENETROX™ oxide inhibiting compound to
enhance superior contact surface integrity.
The Wedge is automatically locked onto the
spring-body by a skiving action produced by a
lance located at the forward end of the installation tool.
During the life of the connection, the springbody continues to maintain pressure to
ensure a reliable connection.

THE WEJTAP™
CONNECTOR
■ Tested to NEMA and CSA Class A heat
cycle requirements to ensure long term
reliability.
■ Accommodates a full range of run and tap
conductors from #8 to 1590 ACSR in all
commonly used conductors to meet the
needs of electrical distribution systems.
■ Color-coded connector, boosters, and
tools to assist the installer to make the
correct selection.
■ “Run locator” chamfer is machined into
the Wedge at the end of the “large” groove
to provide positive visual or/and hand
contact identification of the large run
groove for correct installation.
■ Removable design allows tap removal
with minimum conductor damage.
■ Tool embosses BURNDY® identifier on
end of Wedge to provide system identification.
Ask about our unique WEJTAP™ Tool
System and Power-Booster which provides
safer and easier installations.

F-3

BURNDY
Wedge
BURNDY WEJTAP™
CONNECTION SYSTEM
BURNDY®, a leading manufacturer of quality
electrical connectors for over 70 years, introduces the WEJTAP™ SYSTEM, a system
that adds further dimension to the existing
BURNDY® group of proven, reliable connection systems.
WEJTAP™ COMPONENTS are designed to
provide a reliable system connection. The
system consists of WEJTAP™ connectors,
installation tools (including a variety of hotline
and lineman accessories) and a unique
power-booster.
WEJTAP™ CONNECTORS use an aluminum alloy wedge that is power-driven
between the run and the tap cables locking
them into a “C” shaped tempered aluminum
F-4 alloy spring-body. The spring-body maintains
consistent pressure throughout the life of the
connection to ensure reliability during severe
electrical and climatic conditions. The
wedge’s wiping action combined with factory
installed PENETROX™ PENA 13 provides
superior contact integrity. The wedge is automatically locked onto the spring-body by a
skiving action produced by a lance at the forward end of the WEJTAP™ installation tool.
THE WEJTAP™ TOOL is a one-piece assembly that consists of a head and power unit.
Two color-coded interchangeable heads
accept all WEJTAP™ connectors and STIRRUP™. The design of the tool recognizes the
need for simplicity and speed of operation as
well as outstanding safety features such as
automatic gas release vented away from the
operator, fast simple breech loading and fast
advance when engaging the connector
assembly. No loose parts to drop or misplace
and a booster ejection system that provides
further safety to the operator. Fewer simplified
hotline devices and handy lineman accessories complete an outstanding tool package.
THE
WEJTAP™
POWER-BOOSTER
Patented is a self-contained device that
provides the force necessary to drive the
wedge into direct contact with the conductors.
The booster is activated only when properly
positioned in the tool assembly. A power cell
in the booster is recessed to guard against
premature discharge. The tool/booster
system is designed to activate and deactivate
the booster automatically should the operator
decide to remove the tool from a connector
prior to completing the installation. The deactivated booster may be safely removed from
the tool.

Features and Benefits
• Large conductor chamfer on ends
of wedge.
◊ Instant hand or visual identification of
large run grooves. Ensures correct
wedge orientation.
• Color-coded WEJTAP™ connector
and booster packaged together.
◊ Easy selection by installer.
• Factory coated grooves with
PENETROX™ PENA 13.
◊ Maintains low contact resistance,
assists in protection against climatic
conditions and is compatible with
common insulations.
• One-piece tool.
◊ No project delays due to dropped or
lost parts.
• Fewer and improved hotstick accessories
◊ Simplifies hotline installation and
saves time.
• Contained booster ejection system.
◊ Safe for operator guards against the
booster being ejected in direction of
the installer.
• Automatic gas release vented away
from operator.
◊ Eliminates manual gas venting and
improves safety.
• Simplified loading.
◊ Speeds installation––no threads––just
depress safety bar, twist and pull
open––load––push and twist to close
prior to applying connector.
• Acme-type threads.
◊ Provides smooth, fast engagement of
tool and connector-saves installer’s time.

BURNDY
Wedge

As with all BURNDY® connectors, the WEJTAP™ has been designed to operate cooler
than the attached conductors. The WEJTAP™ connectors have also been subjected
to the ASTM B117-73 Salt Spray Test. The
results are shown to the right.

ASTM Salt Spray Test

Average Temperature Rise vs. Current Cycles

Average % Relative Resistance vs. Hours of Salt Spray Exposure

Relative Resistance (Percent)

WEJTAP™ connectors have been subjected
to extensive tests simulating the most severe
service and weather conditions. In addition,
the WEJTAP™ system meets or exceeds the
industry standards of ANSI C119.4 Class 3,
NEMA CC3 1973 Class A 500 Heat Cycles.

ANSI C119.4 - 1986 Heat Cycle Test

Temperature Rise (Deg. C.)

WEJTAP™ AND
TEST DATA

Detailed test report packages are available upon request.
Hours

WEJTAP™
Spring-bodies are color-coded and the
wedges are marked with nominal conductor
run and tap ranges. WEJTAP™ connector
packages are labeled with a variety of common conductors with their nominal ranges.
■ WEJTAP™ connector wedges are marked
with nominal ACSR, Aluminum and Copper
concentric standard conductors.
■ Red WEJTAP™ connector range Run 8-1/0
Tap 8-2
■ Blue WEJTAP™ connector range Run
2-300 Tap 6-300
■ Yellow WEJTAP™ connector range Run
266.8-1590 Tap 6-1590
All WEJTAP™ wedges contain a clearly
defined chamfer on the large end of the run
conductor groove to identify the “large run”
groove. Installers will appreciate the convenience of visual or hand identification for
correct wedge positioning.
WEJTAP™ wedges are driven between the
run and tap conductors and activate the
spring characteristics of the “C” shaped body.
This action maintains contact pressure even
when the connection is subjected to severe
climatic and electrical conditions.

F-5

BURNDY
Wedge
ALUMINUM
WEJTAP™
CONNECTORS
The WEJTAP™ CONNECTOR SYSTEM
provides TAPS, STIRRUPS and COVERS,
conductor ranges #8 through 1590. Tap stirrup conductor ranges #6 - 1033.6.

TAPS WEJTAP™ connector ranges are
divided into three color-coded groups.
RED
BLUE
YELLOW

RUN
8-1/0
2-300
266.8-1590

TAP
8-2
6-300
6-1590

STIRRUPS™ are available from #6 through
1033.6 nominal conductor ranges. Tinned
copper bails are permanently attached in
sizes 2, 1/0, 2/0, 4/0 to provide a rugged “Hot
Tap” connection point.

F-6

COVERS are installed on WEJTAP™ connectors to prevent them from coming in
contact with other taps or exposed ground
points. The WEJTAP™ covers are rugged
snap-on devices available in four sizes to
cover all connector sizes, and are cold
weather tested for easy installations.

SAFETY FEATURES
■ Contained booster ejection system that
guards against potential hazard of spent
boosters being ejected at installers.
■ Automatic gas release vented away from
the operator eliminates manual venting
toward the operator.
■ Power-boosters can only be activated
when properly positioned in the tool and
engaged on the connector. Powerboosters are automatically deactivated
should the operator decide to remove the
tool from the connector prior to completing the installation. The deactivated booster may be safely removed, all to provide a
safer tool for your line personnel.

BURNDY
Wedge
WEJTAP™
POWER LUG
WEJTAP™ POWERLUG™ terminals are
made of cast aluminum alloy for termination
of ACSR and Aluminum conductors.

4 HOLE POWER LUG

2 HOLE POWER LUG

4 HOLE FLAG

F-7

Fig. 2

Fig. 1
TAP GROOVE
FOR CONNECTOR
SELECTION

CATALOG
NUMBER

4/0
STANDARD
ACSR
336.4
STANDARD
ACSR
795
STANDARD
ACSR

WCAB30R-2N
WCAB30R-4N
WCBB30R-4N
WCAY39R-2N
WCAY39R-4N
WCBY39R-4N
WCAY49R-2N
WCAY49R-4N
WCBY49R-4N

STANDARD CONDUCTOR
ACSR
ASC/AAC
6 Str. - 266.8

6 Str. - 300

266.8 - 556.5

336.4 - 636

605 - 1033.5

715.5 - 1113

Fig. 3

FIGURE

HOLES
IN PAD

C

1
2
3
1
2
3
1
2
3

2
4
4
2
4
4
2
4
4

1-1/4
3
1-3/4
1-1/4
3
3-3/4
1-3/4
3-1/2
4

DIMENSIONS
D
N
3
3
3-1/2
3
3
3-1/2
3-1/2
3-1/2
4

NOTE: The recommended connector and booster are ordered
separately. Catalog number is for the POWERLUG™ only.

MULTIPLE CONDUCTOR TAP APPLICATION
CONNECTOR
WCY 64 PB
WCY 65 PB
WCY 63 PB
WCB 11 PB
WCY 54 PB
WCY 53 PB
WCY 64 PB
WCB 11 PB
WCB 12 PB

*RUN GROOVE
Three - 1/0 ACSR (6/1) Diameter = 0.398

Three - 1/0 ACSR (6/1) Diameter = 0.398

Three - 2/0 ACSR (6/1) Diameter = 0.447

Three - #4 stranded Diameter = 0.232

Three - 1/0 stranded Diameter = 0.368

Three - 1/0 stranded Diameter = 0.368

Three - 2/0 stranded Diameter = 0.414

Three - #4 stranded Diameter = 0.232

Three - #4 stranded Diameter = 0.232


* Electrically, the three smaller conductors are the
likely taps, however, during installation, they are
located in the larger run groove due to their larger
aggregate sum.

*TAP GROOVE
One - 4/0 ACSR (6/1) Diameter = 0.563

One - 3/0 ACSR (6/1) Diameter = 0.502

One - 4/0 ACSR (6/1) Diameter = 0.563

One - 1/0 ACSR (6/1) Diameter = 0.398

One - 4/0 stranded Diameter = 0.522

One - 3/0 stranded Diameter = 0.464

One - 4/0 stranded Diameter = 0.522

One - 1/0 stranded Diameter = 0.368

One - #4 solid copper hard drawn Diameter = 0.204


5/8
5/8
7/8
5/8
5/8
1
5/8
5/8
3/4

T
0.34
0.30
0.30
0.34
0.30
0.30
0.69
0.69
0.69

BURNDY
Wedge
The BURNDY® WEJTAP™ System has a
wide variety of connectors available for
many different conductor ranges.
The following pages list some common
conductors and the appropriate connector.
ACSR to ACSR
ACSR to AAC
ACSR to Copper
AAC to AAC
AAC to Copper
Stirrup Information

page F10
page F11
page F12
page F13
page F14
pages F18 through F24

ORDERING INFORMATION
■ Power boosters may be ordered
separately in boxes of 25.
Red boosters
Blue boosters
Yellow boosters

Cat. #WPBRN Box 25
Cat. #WPBBN Box 25
Cat. #WPBYN Box 25

For information about conductors which
F-8 are not listed, and for further ordering
information, please contact BURNDY® at
1-800-346-4175.

BURNDY
Wedge
WEJTAP™
COPPER WEJTAP
WEJTAP™ powder actuated copper connection system for use in standard grounding
applications Listed under UL467 and overhead copper-to-copper tap applications
Listed under UL486A.

CATALOG
NUMBER
WCR33C-1
WCR32C-1
WCB2C2C
WCB25C4C
WCB25C1C
WCB25C25
WCB26C4C
WCB26C1C
WCB26C26
WCB27C4C
WCB27C1C
WCB27C26
WCB27C27
WCB28C4C
WCB28C1C
WCB28C26
WCB28C28
WCB29C1C
WCB29C25
WCB29C26
WCB29C28
WCB29C29
WCB30C4C
WCB30C25
WCB30C27
WCB30C29
WCB30C30
WCB31C5C
WCB31C4C
WCB31C2C
WCB31C26
WCB31C28
WCB31C31
WCB33C30
WCB34C2C
WCB34C26
WCB34C28
WCB34C29
WCY34C34
WCY36C36

H

DIMENSIONS
L

W

1.65
[42]

1.26
[32]

.79
[20]

2.40
[61]

1.63
[41]

1.02
[26]

2.81
[71]

2.00
[51]

1.30
[33]

2.64
[67]

2.00
[51]

1.16
[29]

2.81
[71]

2.00
[51]

1.30
[33]

—

—

—

2.81
[71]

2.00
[51]

1.30
[33]

—
3.65
[93]

—
3.00
[76]

—
1.45
[37]

COPPER CONDUCTORS ACCOMMODATED
RUN
TAP

INSTALLATION
BOOSTER COLOR

#6 Str./Sol., #4 Str./Sol.
#4 Str./Sol., #2 Str./Sol.
#2 Str./Sol., #1 Sol.
1/0 Str.
1/0 Str.
1/0 Str.
2/0 Str.
2/0 Str.
2/0 Str.
3/0 Str.
3/0 Str.
3/0 Str.
3/0 Str.
4/0 Str.
4/0 Str.
4/0 Str.
4/0 Str.
250 kcmil
5/8
 Cu Clad Rod
250 kcmil
250 kcmil, 5/8
 Cu Clad Rod
250 kcmil

#6 Str./Sol.
#6 Str./Sol., #4 Str./Sol.
#2 Str./Sol.
#6 Str./Sol., #4 Str./Sol.
#2 Str./Sol., #1 Sol.
1/0 Str.
#6 Str./Sol., #4 Str./Sol.
#2 Str./Sol., #1 Sol.
1/0 Str., 2/0 Str.
#4 Sol.
#2 Str.
1/0 Str., 2/0 Str.
3/0 Str.
#6 Str./Sol., #4 Str./Sol.
#2 Str./Sol., #1 Sol.
1/0 Str., 2/0 Str.
4/0 Str.
#3 Str., #2 Str./Sol., #1 Str./Sol.
1/0 Str.
1/0 Str., 2/0 Str.
3/0 Str., 4/0 Str.
250 kcmil

Red
Red
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue

300 kcmil

#4 Str., #2 Sol.

Blue

300 kcmil
300 kcmil
300 kcmil
300 kcmil
350 kcmil, 3/4
 Cu Clad Rod
3/4
 Cu Clad Rod
3/4
 Cu Clad Rod
350 kcmil, 3/4
 Cu Clad Rod
350 kcmil, 3/4
 Cu Clad Rod
350 kcmil
400 kcmil, 450 kcmil
500 kcmil
500 kcmil
500 kcmil
500 kcmil
500 kcmil
600 kcmil

1/0 Str.
3/0 Str.
5/8
 Cu Clad Rod
300 kcmil
#6 Str., #5 Str., #4 Sol.
#4 Str.
#2 Str.
2/0 Str.
4/0 Str.
350 kcmil
250 kcmil, 300 kcmil
#2 Str.
2/0 Str.
4/0 Str.
250 kcmil, 5/8
 Cu Clad Rod
500 kcmil
500 kcmil, 600 kcmil

Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow

F-9

BURNDY
Wedge
BURNDY WEJTAP™
CONNECTOR
SELECTOR CHART
By Conductor Size

F-10

ACSR-1033.5-36/1

ACSR-954.0-36/1

ACSR-795.0-36/1

ACSR-556.5-18/1

ACSR-477.0-18/1

ACSR-397.5-18/1

ACSR-336.4-18/1

ACSR-266.8-18/1

ACSR-4/0-6/1

ACSR-3/0-6/1

ACSR-1/0-6/1

ACSR #2-6/1

ACSR #4-6/1

ACSR-2/0-6/1

ACSR#8-6/1

37

37

36

35

33

33

32

12

12

12

15

21

40

59

59

70

85

02

02

ACSR#6-6/1

32

31

13

13

13

16

22

41

58

58

69

84

01

01

ACSR#4-6/1

10

10

10

11

11

23

42

57

57

67

83

00

00

ACSR#2-6/1

10

11

11

17

24

43

66

66

65

81

99

98

ACSR-1/0-6/1

11

17

18

25

44

65

65

64

81

98

97

ACSR-2/0-6/1

18

19

26

45

64

64

63

79

97

96

ACSR-3/0-6/1

20

27

46

64

64

63

79

96

95

ACSR-4/0-6/1

28

47

63

63

62

78

96

95

ACSR-266.8-18/1

47

62

62

61

77

95

94

ACSR-336.4-18/1

62

61

61

76

94

93

ACSR-397.5-18/1

61

61

75

93

92

ACSR-477.0-18/1

60

74

92

91

ACSR-556.5-18/1

72

89

88

ACSR-795.0-36/1

87

87

ACSR-954.0-36/1

86

ACSR-1033.5-36/1

ACSR TO ACSR

COLOR
BLUE
BLUE
RED
YELLOW
YELLOW

NUMBER
10-28
40-47
29-37
48-99
00-39

CODE
B
B
R
Y
Y

CONNECTOR
WCB20
WCB40
WCR30
WCY99
WCY100

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39

TAP

34

ACSR #6-6/1

ACSR #8-6/1

RUN

• When ordering, add WC and color code
before number
• Further information may be obtained by
contacting BURNDY® at 1-800-346-4175

BURNDY
Wedge
BURNDY WEJTAP™
CONNECTOR
SELECTOR CHART
By Conductor Size

ACSR-1033.5-36/1

ACSR-954.0-36/1

ACSR-795.0-36/1

ACSR-556.5-18/1

ACSR-477.0-18/1

ACSR-397.5-18/1

ACSR-336.4-18/1

ACSR-266.8-18/1

ACSR-4/0-6/1

ACSR-3/0-6/1

ACSR-2/0-6/1

ACSR-1/0-6/1

ACSR# 2-6/1

ACSR# 4-6/1

37

37

36

35

33

33

32

12

12

12

15

21

40

59

59

70

85

02

02

AAC #6

32

31

13

13

13

16

22

41

58

58

69

84

01

01

AAC #4

30

10

10

11

11

23

42

57

57

68

83

00

00

AAC #2

10

11

11

17

24

43

67

67

66

82

00

99

AAC-1/0

11

17

18

25

44

66

66

65

81

98

98

AAC-2/0

18

19

26

45

65

65

64

80

98

97

AAC-3/0

20

27

46

64

64

63

79

97

96

AAC-4/0

28

46

63

63

62

78

96

95

AAC-266.8

47

62

62

62

77

95

94

AAC-336.4

62

62

61

77

94

93

AAC-397.5

61

61

76

93

92

AAC-477.0

60

75

92

92

AAC-556.5

72

89

88

AAC-795.0

88

87

AAC-954.0

86

AAC-1033.5

AAC #8

ACSR TO AAC

COLOR
BLUE
BLUE
RED
YELLOW
YELLOW

NUMBER
10-28
40-47
29-37
48-99
00-39

CODE
B
B
R
Y
Y

CONNECTOR
WCB20
WCB40
WCR30
WCY99
WCY100

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39

F-11

TAP

34

ACSR# 6-6/1

ACSR# 8-6/1

RUN

• When ordering, add WC and color code
before number
• Further information may be obtained by
contacting BURNDY® at 1-800-346-4175

BURNDY
Wedge
BURNDY WEJTAP™
CONNECTOR
SELECTOR CHART
By Conductor Size
ACSR-1033.5-36/1

ACSR-954.0-36/1

ACSR-795.0-36/1

ACSR-556.5-18/1

ACSR-477.0-18/1

ACSR-397.5-18/1

ACSR-1/0-6/1

ACSR-336.4-18/1

ACSR# 2-6/1

ACSR-266.8-18/1

ACSR# 4-6/1

ACSR-4/0-6/1

ACSR# 6-6/1

ACSR-3/0-6/1

ACSR# 8-6/1

34

37

37

36

35

33

33

32

12

12

12

15

21

40

59

59

70

85

02

02

COPPER #6

32

31

13

13

13

16

22

41

58

58

69

84

01

01

COPPER #4

30

10

10

11

11

23

42

57

57

68

83

00

00

COPPER #2

10

11

11

17

24

43

67

67

66

82

00

99

COPPER-1/0

11

17

18

25

44

66

66

65

81

98

98

COPPER-2/0

18

19

26

45

65

65

64

80

98

97

COPPER-3/0

20

27

46

64

64

63

79

97

96

COPPER-4/0

27

46

63

62

62

78

96

95

COPPER-250.0

47

62

62

61

77

95

94

COPPER-350.0

62

61

61

75

93

92

COPPER-500.0

76

75

72

90

89

COPPER-750.0

92

89

87

87

COPPER-1000.0

COPPER #8

ACSR TO COPPER

COLOR
BLUE
BLUE
RED
YELLOW
YELLOW

NUMBER
10-28
40-47
29-37
48-99
00-39

CODE
B
B
R
Y
Y

CONNECTOR
WCB20
WCB40
WCR30
WCY99
WCY100

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39

TAP

F-12

ACSR-2/0-6/1

RUN

• When ordering, add WC and color code
before number
• Further information may be obtained by
contacting BURNDY® at 1-800-346-4175

BURNDY
Wedge
BURNDY WEJTAP™
CONNECTOR
SELECTOR CHART
By Conductor Size

AAC-1033.5

AAC.954.0

AAC-795.0

AAC-556.5

AAC-477.0

AAC-397.5

AAC-1/0

AAC-336.4

AAC-#2

AAC-266.8

AAC-#4

AAC-4/0

AAC-#6

AAC-3/0

AAC-#8

AAC-2/0

RUN

34

37

37

36

35

33

33

32

12

12

12

15

21

40

48

59

59

85

02

02

32

31

13

13

13

16

22

41

49

58

58

84

01

01

30

29

10

14

11

23

42

50

57

57

83

00

00

10

14

11

17

24

43

51

67

66

82

99

00

AAC-1/0

11

17

18

25

44

52

66

65

81

98

98

AAC-2/0

18

19

26

45

53

65

64

80

98

97

AAC-3/0

20

27

46

54

64

63

79

97

96

AAC-4/0

28

46

55

63

62

78

96

95

AAC-266.8

47

56

62

62

77

95

94

AAC-336.4

56

62

61

77

94

93

AAC-397.5

62

61

76

93

92

AAC-477.0

60

75

92

92

AAC-556.5

72

89

88

AAC-795.0

88

87

AAC-954.0

86

AAC-1033.5

AAC #8

AAC TO AAC

COLOR
BLUE
BLUE
RED
YELLOW
YELLOW

NUMBER
10-28
40-47
29-37
48-99
00-39

CODE
B
B
R
Y
Y

CONNECTOR
WCB20
WCB40
WCR30
WCY99
WCY100

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39

AAC #6
F-13

AAC #4

TAP

AAC #2

• When ordering, add WC and color code
before number
• Further information may be obtained by
contacting BURNDY® at 1-800-346-4175

BURNDY
Wedge
BURNDY WEJTAP™
CONNECTOR
SELECTOR CHART
By Conductor Size

F-14

AAC-1033.5

AAC.954.0

AAC-795.0

AAC-556.5

AAC-477.0

AAC-397.5

AAC-336.4

AAC-266.8

AAC-4/0

AAC-3/0

AAC-2/0

AAC-1/0

AAC-#2

AAC-#4

37

37

36

35

33

33

32

12

12

12

15

21

40

48

59

59

85

02

02

COPPER #6

32

31

13

13

13

16

22

41

49

58

58

84

01

01

COPPER #4

30

29

10

14

11

23

42

50

57

57

83

00

00

COPPER #2

10

14

11

17

24

43

51

67

66

82

99

00

COPPER-1/0

11

17

18

25

44

52

66

65

81

98

98

COPPER-2/0

18

19

26

45

53

65

64

80

98

97

COPPER-3/0

20

27

46

54

64

63

79

97

96

COPPER-4/0

27

46

55

63

62

78

96

95

COPPER-250.0

47

56

62

61

77

95

94

COPPER-350.0

62

61

61

75

93

92

COPPER-500.0

76

75

72

90

89

COPPER-750.0

92

89

88

87

COPPER-1000.0

COPPER #8

AAC TO COPPER

COLOR
BLUE
BLUE
RED
YELLOW
YELLOW

NUMBER
10-28
40-47
29-37
48-99
00-39

CODE
B
B
R
Y
Y

CONNECTOR
WCB20
WCB40
WCR30
WCY99
WCY100

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39

TAP

34

AAC-#6

AAC-#8

RUN

• When ordering, add WC and color code
before number
• Further information may be obtained by
contacting BURNDY® at 1-800-346-4175

BURNDY
Wedge
BURNDY WEJTAP™
SELECTION CHART
By Diameter

Catalog
Number

Sum of Diameters
Max
Min

Run

Tap

Max

Min

Max

Min

0.621
0.763
0.526
0.6
0.69
0.622
0.664
0.804
0.867
0.938
0.975
0.711
0.765
0.818
0.897
0.963
1.015
1.08
1.141
0.762
0.794
0.857
0.936
1.009
1.057
1.119
1.188

0.482
0.568
0.568
0.568
0.568
0.568
0.568
0.568
0.568
0.568
0.568
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.684
0.684
0.684
0.684
0.684
0.684
0.684
0.684

0.316
0.364
0.364
0.364
0.364
0.364
0.364
0.364
0.364
0.364
0.364
0.532
0.532
0.532
0.532
0.532
0.532
0.532
0.532
0.603
0.6
0.6
0.6
0.6
0.6
0.6
0.6

0.437
0.457
0.204
0.258
0.398
0.204
0.258
0.464
0.572
0.572
0.572
0.204
0.258
0.33
0.5
0.562
0.562
0.575
0.65
0.204
0.258
0.333
0.5
0.562
0.562
0.592
0.684

0.257
0.257
0.162
0.204
0.257
0.162
0.204
0.257
0.364
0.379
0.386
0.162
0.204
0.257
0.324
0.364
0.409
0.46
0.525
0.162
0.204
0.257
0.324
0.364
0.409
0.46
0.6

0.584
0.516
0.464
0.41
0.331
0.256
0.452
0.387
0.297

0.398
0.398
0.398
0.326
0.258
0.162
0.398
0.398
0.258

0.257
0.257
0.257
0.204
0.169
0.128
0.257
0.257
0.169

0.398
0.325
0.258
0.258
0.23
0.162
0.162
0.162
0.162

0.257
0.206
0.162
0.162
0.162
0.128
0.128
0.128
0.128

1.4
1.343
1.284
2.484

1.25
1.25
1.25
1.302

0.893
0.893
0.893
1.242

0.351
0.261
0.198
1.302

0.257
0.204
0.162
1.242

Installed with blue booster
WCB10
WCB11
WCB12
WCB13
WCB14
WCB15
WCB16
WCB17
WCB18
WCB19
WCB20
WCB21
WCB22
WCB23
WCB24
WCB25
WCB26
WCB27
WCB28
WCB40
WCB41
WCB42
WCB43
WCB44
WCB45
WCB46
WCB47

0.795
0.901
0.707
0.761
0.839
0.769
0.823
0.963
1.011
1.068
1.13
0.846
0.9
0.972
1.052
1.104
1.163
1.221
1.284
0.888
0.942
1.011
1.094
1.146
1.204
1.284
1.368

Installed with red booster
WCR29
WCR30
WCR31
WCR32
WCR33
WCR34
WCR35
WCR36
WCR37

0.723
0.656
0.602
0.53
0.459
0.324
0.56
0.487
0.416

Installed with yellow booster
WCY100
WCY101
WCY102
WCY103

1.572
1.503
1.454
2.604

F-15

BURNDY
Wedge
BURNDY WEJTAP™
SELECTION CHART
By Diameter

F-16

Catalog
Number

Sum Of Diameters
Max.
Min.

Installed with yellow booster
WCY104
2.567
WCY105
2.489
WCY106
2.418
WCY107
2.373
WCY108
2.318
WCY109
2.255
WCY110
2.179
WCY111
2.102
WCY112
2.044
WCY113
1.961
WCY114
1.94
WCY115
1.863
WCY116
1.812
WCY117
1.762
WCY118
1.703
WCY119
1.631
WCY120
1.58
WCY121
2.844
WCY122
2.764
WCY123
2.68
WCY124
2.596
WCY125
2.535
WCY126
2.481
WCY127
2.426
WCY128
2.376
WCY129
2.286
WCY130
2.216
WCY131
2.152
WCY132
2.07
WCY133
1.99
WCY134
1.931
WCY135
1.876
WCY136
1.831
WCY137
1.771
WCY138
1.706
WCY139
1.664
WCY48
0.932
WCY49
1.012
WCY50
1.069
WCY51
1.141
WCY52
1.19
WCY53
1.236
WCY54
1.302
WCY55
1.37
WCY56
1.456
WCY57
1.19

2.407
2.329
2.258
2.213
2.158
2.095
2.019
1.942
1.884
1.801
1.74
1.663
1.612
1.562
1.503
1.431
1.38
2.642
2.562
2.479
2.394
2.333
2.279
2.224
2.174
2.084
2.014
1.95
1.868
1.786
1.729
1.674
1.629
1.569
1.504
1.462
0.765
0.807
0.86
0.927
1.001
1.012
1.063
1.14
1.245
0.979

Run

Tap

Max.

Min.

Max.

Min.

1.302
1.302
1.302
1.302
1.302
1.302
1.302
1.302
1.302
1.302
1.35
1.35
1.35
1.35
1.35
1.35
1.35
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
1.422
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.893

1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
1.314
0.537
0.537
0.537
0.537
0.537
0.537
0.537
0.537
0.537
0.666

1.265
1.187
1.116
1.071
1.016
0.953
0.877
0.8
0.742
0.659
0.59
0.513
0.462
0.412
0.353
0.281
0.23
1.422
1.342
1.258
1.174
1.113
1.059
1.004
0.954
0.864
0.794
0.73
0.648
0.568
0.509
0.454
0.409
0.349
0.284
0.242
0.204
0.271
0.355
0.557
0.588
0.619
0.63
0.714
0.75
0.326

1.165
1.087
1.016
0.971
0.916
0.853
0.777
0.7
0.642
0.559
0.498
0.421
0.37
0.32
0.261
0.189
0.138
1.328
1.248
1.164
1.08
1.019
0.965
0.91
0.86
0.77
0.7
0.636
0.554
0.472
0.415
0.36
0.315
0.255
0.19
0.148
0.162
0.203
0.257
0.324
0.364
0.409
0.46
0.499
0.524
0.257

BURNDY
Wedge
BURNDY WEJTAP™
SELECTION CHART
By Diameter

Catalog
Number

Sum Of Diameters
Max.
Min.

Installed with yellow booster
WCY58
1.118
WCY59
1.061
WCY60
1.854
WCY61
1.741
WCY62
1.594
WCY63
1.5
WCY64
1.421
WCY65
1.36
WCY66
1.305
WCY67
1.27
WCY68
1.253
WCY69
1.187
WCY70
1.13
WCY71
2.216
WCY72
2.133
WCY73
2.098
WCY74
2.035
WCY75
1.969
WCY76
1.901
WCY77
1.829
WCY78
1.75
WCY79
1.67
WCY80
1.61
WCY81
1.555
WCY82
1.506
WCY83
1.44
WCY84
1.369
WCY85
1.306
WCY86
2.496
WCY87
2.418
WCY88
2.354
WCY89
2.297
WCY90
2.238
WCY91
2.173
WCY92
2.104
WCY93
2.029
WCY94
1.967
WCY95
1.888
WCY96
1.811
WCY97
1.748
WCY98
1.695
WCY99
1.644

0.931
0.891
1.686
1.524
1.379
1.297
1.216
1.147
1.097
1.054
1.115
1.059
1.013
2.074
1.999
1.946
1.891
1.822
1.741
1.677
1.599
1.526
1.466
1.411
1.362
1.288
1.221
1.158
2.332
2.251
2.194
2.137
2.083
2.013
1.95
1.869
1.831
1.728
1.648
1.591
1.533
1.489

Run

Tap

Max.

Min.

Max.

Min.

0.893
0.893
0.95
0.94
0.94
0.94
0.94
0.94
0.94
0.94
0.94
0.94
0.94
1.133
1.133
1.133
1.133
1.133
1.133
1.133
1.133
1.133
1.133
1.133
1.133
1.133
1.133
1.133
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

0.666
0.666
0.722
0.683
0.683
0.683
0.683
0.683
0.683
0.683
0.683
0.683
0.683
0.907
0.907
0.907
0.907
0.889
0.889
0.889
0.889
0.889
0.889
0.889
0.889
0.889
0.889
0.889
0.893
0.893
0.893
0.893
0.893
0.893
0.893
0.893
0.893
0.893
0.893
0.893
0.893
0.893

0.258
0.199
0.95
0.94
0.75
0.75
0.65
0.562
0.562
0.45
0.326
0.262
0.204
1.156
1.142
1.142
1.142
0.927
0.9
0.75
0.729
0.722
0.608
0.608
0.436
0.398
0.333
0.258
1.25
1.25
1.211
1.2
1.159
1.13
0.904
0.9
0.75
0.722
0.609
0.598
0.598
0.398

0.204
0.162
0.722
0.666
0.573
0.481
0.436
0.382
0.336
0.315
0.257
0.204
0.162
0.947
0.927
0.907
0.858
0.763
0.7
0.575
0.525
0.364
0.364
0.364
0.324
0.257
0.203
0.162
0.999
0.856
0.971
0.923
0.868
0.856
0.72
0.7
0.588
0.525
0.364
0.385
0.364
0.324

F-17

BURNDY
Wedge
WEJTAP™
STIRRUP™ AND
POWER BOOSTERS
(Large) Run Conductor position is identified
on all wedges via a distinct chamfer.

QIK Selector - for common ACSR, Aluminum and Copper Conductors

CATALOG
NUMBER

NOMINAL CABLE
RANGE

BAIL
SIZE

CATALOG
NUMBER

SMALL RED CABLE RANGE 6-2
WSS1
WSS2

6
5, 4, 2

WSM1
WSM2
WSM3
WSM4
WSM5
WSM6
WSM7
WSM11

1, 1/0, 2/0
2/0, 3/0
3/0 - 4/0
266.8
350
266.8 - 336.4

BAIL
SIZE

LARGE YELLOW CABLE RANGE 300-1033.5
2

MEDIUM BLUE CABLE RANGE 1-300

F-18

NOMINAL CABLE
RANGE

2
2
2
2/0
2
1/0
1/0
4/0

WSL1
WSL2
WSL3
WSL4
WSL5
WSL6
WSL7
WSL8
WSL9
WSL10
WSL11
WSL12
WSL13
WSL14

336.4

397.5 - 477

556.5

636
795
1033.5

1/0
2/0
4/0
1/0
2/0
4/0
1/0
2/0
4/0
4/0
2/0
2/0
4/0
4/0

BURNDY
Wedge
WEJTAP™ STIRRUP™
SELECTION BY
CABLE SIZE
MEDIUM CABLE RANGE
1-300

F-19

WSS1

WSS2

BURNDY
Wedge
WEJTAP™ STIRRUP™
SELECTION BY
CABLE SIZE
LARGE CABLE RANGE
300-1033.5

F-20

WSM1

WSM5

WSM2

WSM3

WSM6

WSM4

WSM7

BURNDY
Wedge
WEJTAP™ STIRRUP™
SELECTION BY
CABLE SIZE
LARGE CABLE RANGE
300-1033.5

F-21

WSL1

WSL2

WSL3

WSL4

WSL5

WSL6

BURNDY
Wedge
WEJTAP™ STIRRUP™
SELECTION BY
CABLE SIZE
LARGE CABLE RANGE
300-1033.5

F-22

WSL7

WSL8

WSL10

WSL11

WSL9

BURNDY
Wedge
WEJTAP™ STIRRUP™
SELECTION BY
CABLE SIZE
LARGE CABLE RANGE
300-1033.5

F-23

WSL12

WSL13

WSL14

BURNDY
Wedge
BURNDY WEJTAP™
STIRRUP SELECTION
CHART
By Diameter

F-24

Catalog
Number

Sum Of Diameters
Max.
Min.

Small stirrups
WSS1
0.454
WSS2
0.575
Medium sized stirrups
WSM1
0.697
WSM10
0.887
WSM2
0.752
WSM3
0.813
WSM4
0.938
WSM5
0.892
WSM6
0.968
WSM7
1.008
WSM8
0.934
WSM9
0.771
Large stirrups
WSL1
1.05
WSL10
1.479
WSL11
1.394
WSL12
1.515
WSL13
1.6
WSL14
1.708
WSL2
0.976
WSL3
1.186
WSL4
1.186
WSL5
1.237
WSL6
1.322
WSL7
1.251
WSL8
1.302
WSL9
1.387

Run

Tap

Max.

Min.

Max.

Min.

0.412
0.456

0.204
0.325

0.162
0.206

0.25
0.25

0.25
0.25

0.575
0.784
0.615
0.66
0.835
0.787
0.861
0.898
0.824
0.649

0.447
0.563
0.502
0.563
0.563
0.642
0.642
0.684
0.684
0.447

0.325
0.46
0.365
0.41
0.46
0.537
0.537
0.574
0.574
0.325

0.25
0.324
0.25
0.25
0.375
0.25
0.324
0.324
0.25
0.324

0.25
0.324
0.25
0.25
0.375
0.25
0.324
0.324
0.25
0.324

0.927
1.389
1.304
1.399
1.484
1.606
0.853
1.063
1.046
1.097
1.182
1.17
1.221
1.306

0.726
1.019
1.019
1.14
1.14
1.248
0.726
0.726
0.862
0.862
0.862
0.927
0.927
0.927

0.603
0.929
0.929
1.024
1.024
1.146
0.603
0.603
0.722
0.722
0.722
0.846
0.846
0.846

0.324
0.46
0.375
0.375
0.46
0.46
0.25
0.46
0.324
0.375
0.46
0.324
0.375
0.46

0.324
0.46
0.375
0.375
0.46
0.46
0.25
0.46
0.324
0.375
0.46
0.324
0.375
0.46

BURNDY
Wedge
WEJTAP™
Large WEJTAP™ system connectors for use
in tap applications using large run and tap
conductor sizes.

CATALOG
NUMBER
WCY106
WCY107
WCY108
WCY109
WCY110
WCY111
WCY112
WCY113
WCY114
WCY121
WCY122
WCY125
WCY130
WCY131
WCY140
WCY145

CONDUCTOR TYPE
RUN

TAP

BOOSTER COLOR

1272 AAC 61 STR
1272 AAC 61 STR
1272 AAC 61 STR
1192.5 ACSR 45/7
1272 AAC 61 STR
1272 AAC 61 STR
1272 AAC 61 STR
1272 AAC 61 STR
1272 AAC 61 STR
1272 ACSR 45/7
1272 ACSR 45/7
1272 ACSR 45/7
1272 ACSR 45/7
1272 ACSR 45/7
1590 ACSR 45/7
1590 ACSR 45/7

795 ACSR 45/7
636 ACSR 26/7
556.5 ACSR 26/7
556.5 SSAC 24/1
477 AAC
397.5 AAC 19 STR
336.4 ACSR 18/1
266.8 AAC
4/0 ACSR 6/1
1272 ACSR 45/7
1272 AAC 61 STR
795 ACSR 45/7
397.5 AAC 19 STR
336.4 ACSR 18/1
1590 ACSR 45/7
795 ACSR 45/7

Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow

F-25

BURNDY
Wedge
LARGE WEJTAP™
(Continued)

F-26

CATALOG
NUMBER

Max. Sum

WCY106
WCY107
WCY108
WCY109
WCY110
WCY111
WCY112
WCY113
WCY114
WCY121
WCY122
WCY125
WCY130
WCY131
WCY140
WCY145

2.418
2.373
2.318
2.255
2.179
2.102
2.044
1.961
1.940
2.844
2.764
2.535
2.216
2.152
3.045
2.596

CATALOG
NUMBER

Max. Sum

WCY106
WCY107
WCY108
WCY109
WCY110
WCY111
WCY112
WCY113
WCY114
WCY121
WCY122
WCY125
WCY130
WCY131
WCY140
WCY145

61.4
60.3
58.9
57.3
55.4
53.4
51.9
49.8
49.3
72.2
70.2
64.4
56.3
54.7
77.3
65.9

SUM OF THE DIAMETERS (in) FOR NEW WEJTAP™ CONNECTORS
Min. Sum
Max. Run
Min. Run
2.258
2.213
2.158
2.095
2.095
1.942
1.884
1.801
1.740
2.642
2.562
2.333
2.014
1.950
2.090
2.534

1.302
1.302
1.302
1.302
1.302
1.302
1.302
1.302
1.350
1.422
1.422
1.422
1.422
1.422
1.533
1.533

1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.242
1.314
1.314
1.314
1.314
1.314
1.471
1.032

Max. Tap

Min. Tap

1.187
1.071
1.016
0.953
0.877
0.800
0.742
0.659
0.590
1.422
1.342
1.113
0.794
0.730
1.547
1.094

1.087
0.971
0.916
0.853
0.777
0.700
0.642
0.559
0.498
1.328
1.248
1.019
0.700
0.636
1.471
1.032

METRIC SUM OF THE DIAMETERS (mm) FOR NEW WEJTAP™ CONNECTORS
Min. Sum
Max. Run
Min. Run
Max. Tap
57.3
56.2
54.8
53.2
53.2
49.3
47.9
45.7
44.2
67.1
65.1
59.3
51.2
49.5
53.1
64.4

33.1
33.1
33.1
33.1
33.1
33.1
33.1
33.1
34.3
36.1
36.1
36.1
36.1
36.1
38.9
38.9

31.6
31.6
31.6
31.6
31.6
31.6
31.6
31.6
31.6
33.4
33.4
33.4
33.4
33.4
37.4
26.2

30.2
27.2
25.8
24.2
22.3
20.3
18.9
16.7
15.0
36.1
34.1
28.3
20.2
18.5
39.3
27.8

Min. Tap
27.6
24.7
23.3
21.6
19.7
17.8
16.3
14.2
12.7
33.7
31.7
25.9
17.8
16.2
37.4
26.2

BURNDY
Wedge
WEJTAP™ COVER
WEJTAP™ Covers are installed on
WEJTAP™ connectors to prevent them from
coming in contact with other taps or exposed
ground points. The covers are rugged snapon devices available in four sizes to cover all
connector sizes.

COVER
CATALOG NO.
WCCR
WCCB
WCCSY
WCCLY

WEJTAP
SIZE
Small Old
Style Red
Red & Blue
Small (Yellow)
Large (Yellow)

NOMINAL CONDUCTOR RANGE
RUN
TAP
8 - 1/0

8-2

2 - 300
300 - 556.5
556.5 - 1033.5

6 - 300
6 - 556.5
556.5 - 1033.5

COVER
COLOR
Black
Weather
Rated

F-27

BURNDY
Wedge
WEJTAP™
INSTALLATION
TOOLS

Type WTRB
WEJTAP™ tool assembly with small head for
small and medium range taps - #8 through
350 kcmil and stirrups.

Patented

Type WTY
WEJTAP™ tool assembly with large head for
medium and large range taps - 336.4 through
1590 kcmil ACSR, and stirrups.

F-28

Type WTB
WEJTAP™ tool body one-piece assembly
basic drive mechanism used to install WEJTAP™ connectors and STIRRUPs range - #8
awg through 1590 kcmil ACSR.

Type WTBGBW
WEJTAP™ self firing tool body. Used to install
WEJTAP™ connectors and stirrups. Utilizes a
self firing actuator for use with hotsticks.

Type WTHRB1S
WEJTAP™ tool head operating platform for
small and medium range (red/blue coded)
connectors.

Type WTHY1S
WEJTAP™ tool head operating platform for
medium and large range (yellow coded)
connectors.

BURNDY
Wedge
WEJTAP™
INSTALLATION TOOL
ACCESSORIES

Type WTOCBR
WEJTAP™ removal clip for red type II and
medium (blue coded) tap connectors used
with type WTHRB tool head.

Type WTOCY
WEJTAP™ removal clip for large (yellow
coded) tap connectors used with type WTHY
tool head.

F-29

Type WTCK
WEJTAP™ tool cleaning/maintenance kit for
use with type WTB tool body.

BURNDY
Wedge
WEJTAP™
HOTSTICK TOOL
Type WTBGBW
WEJTAP™ Self firing tool body. Used to
install WEJTAP™ connectors and stirrups.
Similar to Type WTB tool except utilizes a self
firing actuator for use with hotsticks.

F-30

WEJTAP™ HOTSTICK
ACCESORIES
Type WHSCWH
WEJTAP™ hotstick connector clamp used to
hold the tap connector spring-body and
wedge for installation on energized lines with
the shotgun hotstick.

Type WHSPBC
WEJTAP™ hotstick dual cable clamp used to
hold run and tap conductors in position during hotline installation. Universal for all applications from #8-1272 ACSR.

BURNDY
Wedge
WEJTAP™ HOTSTICK
ACCESSORIES

Type WHS90ADP
WEJTAP™ hotstick angle adapter used to
attach tool to universal hotstick for hotline
installation.

Type WHSWHADP
WEJTAP™ hotstick angle wedge holder
adapter attaches wedge clamp to universal
hotstick for hotline installation.

F-31

Type WCHAWAS
WEJTAP™ hotstick angle wedge holder
adapter attaches wedge clamp to universal
hotstick for hotline installation with shotgun
stick.

Type WHSTA
WEJTAP™ hotstick tool (actuator) hammer
attaches to the universal hotstick for striking
the tool actuator button to complete the installation.

Type WHSWB
WEJTAP™ hotstick wirebrush attaches to the
universal hotstick for cleaning the contact surface of the line conductor.

BURNDY
Wedge
WEJTAP™ HOTSTICK
ACCESSORIES
(Continued)

Type WHSGB
WEJTAP™ hotstick breech drive. Geared
shotgun hotstick adapter easily latches to the
breech end of WEJTAP installation tool without disassembly for use on energized lines.

Type WHHWB
WEJTAP™ hand-held wire brush for cleaning
surface contact areas on non-energized
conductors.

F-32

BURNDY
Wedge
WEJTAP™ KITS

TYPE WTCC
(Carrying Case Only)

Type WABAG

WEJTAP™ plastic carrying case. Designed
for rugged use in all weather conditions. It
accommodates WEJTAP™ installation tool,
removal clips, and cleaning kit.

WEJTAP™ accessories bag is designed for
use in carrying installation tool(s), removal
clips, and cleaning kit. Hotstick accessories
may be accommodated as well. Holders for
power boosters are conveniently located on
the outside of the bag.
F-33

Tools included in Kit (Quantity)
WT2B2RBY WT2BRBY WTRBYK WTYK WTRBK WT2BRBYK WT2B2RBYK WTY WTRB WTY
WTRB WTBGBW WTRBY
WABAG
WABAG
WABAG WABAG RBYK WABAG
Power Unit
Self Firing Tool
Large Frame
Large T.O. Clip
Small Frame
Cleaning Kit
Small T.O. Clip
Carrying Case
Carrying Case

WTB
WTBGBW
WTHY1S
WTOCY
WTHRB-1S
WTCK
WTOCBR
WTCC
WABAG

2

2

1
1
1
1
1

1
1
1

1

1

1
1
1
1
1
1
1

1

1

1
1
1

1
1
1
1

2
1
1
1
1
1
1

2
1
1
2
1
1
1

1

1

1

1

1

1

1
1
1
1

1

1
1
1

1

1

1
1
1
1
1
1
1
1

1
1
1
1
1
1

Contact your BURNDY representative for a WEJTAP™ demonstration or contact the factory at
1-800-346-4175

BURNDY
Substation
TABLE OF CONTENTS
COPPER SUBSTATION
Introduction .............................G-3

Type HFBW
Bar Clamp ..............................G-13

Type NT
Tube to Tube ............................G-4

Type HFB-P1
Bar Clamp ..............................G-14

Type NSNT/NHNT
Tube to Cable ..........................G-5

Type HFB-N
Tap Pad Adapter.....................G-15

Type NSNT/NHNT
Cable to Cable ........................G-6

Type NA
Tube to Flat ............................G-16

Type VT
Cable to Cable .......................G-7

Type XA
Tube to Flat, Expandable .......G-16

Type NS
Tube to Tube.............................G-7

Type NAS/NAH
Cable to Flat (Terminal)..........G-17

Type XP
Tube to Tube.............................G-8

Type N2AH
Two Cables to Flat..................G-18

Type B
Flexible Braid Jumper ...G-8 - G-11

Type VA, VVA
Cable to Flat (Terminal)..........G-19

Type B Assembly Components
Expansion Coupler ................G-12

Type UH
Bus Support, Tube..................G-20

G-1

BURNDY
Substation
TABLE OF CONTENTS
Type UHR
Bus Support, Tube or Cable ...G-20

Type NS-A
Tube to Tube ...........................G-28

Types LH, LHR
Bus Support, Tube or Cable ...G-21

Type NA-A
Tube to Flat.............................G-29

Type NDR
Stud Connector, Cable,
Tube, Flat Bar .......................G-22

Type XA-A
Tube to Flat.............................G-29

Type FD
Stud Connector, Stud to
Flat Bar .................................G-23

G-2

(Continued)

Type QGFL
Bar Tap, Cable to Flat .............G-24
Type FCB
Transformer Tap Adapter ........G-24
Type E-C-G
Transformer Tap Adapter ........G-25

Type NBC-A
Tube to Flat .................G-30 - G-31
Type NAR-A
Cable to Flat ...........................G-32
Type UHG-A
Bus Support, Tube ..................G-33
Type UHKR-A
Bus Support, Tube or Cable ...G-33
Type LB-A
End Cap, Aluminum Tube .......G-34

Type FN .................................G-25
ALUMINUM SUBSTATION
Introduction .............................G-26
Type NNT-A
Tube to Tube ...........................G-27
Type NNTR-A
Tube to Cable, Cable to
Cable.. .........................G-27 - G-28

Type WAS-A
Terminal Connector ................G-35
Type WASC-A-N
Centerformed Terminal ...........G-36
Type WG-A
Weldment Ground Stud ..........G-37

BURNDY
Substation
COPPER
SUBSTATION
CONNECTORS
INTRODUCTION

N-Line connectors are two-piece copper alloy
castings assembled with DURIUM™ (silicon
bronze) hex bolts, nuts and washers. They
are available for connecting tube or cable.

BURNDY® electrical connectors are designed
to be installed with a minimum of effort, to run
cooler than the conductors being joined and
to provide optimum performance under all
operating conditions.
To achieve this type of performance, extensive research and development time is spent
by BURNDY® engineers and scientists to
improve manufacturing techniques, materials
and designs. As these improvements become
available, they are incorporated into both
existing and new product lines. This continuous program of product innovation and
improvement insures that, as new and more
critical applications evolve, high quality connectors from BURNDY® will be available to
meet the need.

The Variline incorporates a modified V-bolt as
the clamping element for heavy-duty applications. This line is particularly suited for use G-3
with flexible and extra flexible cables.

Flat pad connectors used to join cable or
tubing terminals to equipment studs.
A variety of bus supports are also available
for tube or cable. Some can be adjusted for
either a rigid or slide-fit by rotating the clamping cap 180°.
Expansion connectors are used to absorb the
stress imposed on the bus by settling ground,
thermal expansion and shocks, as in circuit
breaker operations. The flexible elements are
flat-tinned, copper braid, with sufficient cross
sectional area to carry the rated current of the
conductors being joined.

BURNDY
Substation
TYPE NT
T-CONNECTOR
FOR COPPER TUBE TO TUBE
High copper alloy T-Connector for tubing run
and tap. Slots between bolts provide independent high-pressure areas of contact.
One-wrench installation.

CATALOG
NUMBER

G-4

NT1313
NT1413
NT1414
NT1514
NT1515
NT1614
NT1615
NT1616
NT1714
NT1715
NT1717
NT1816
NT1817
NT1818
NT1919
NT2020
NT2121
NT2222

CONDUCTOR
RUN ‘A’
TAP ‘AA’
1/2
3/4
3/4
1
1
1-1/4

1-1/2
2
2
2
2-1/2
3
3-1/2
4

1/2
1/2
3/4
3/4
1
3/4
1
1-1/4
3/4
1
1-1/2
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4

B

2

H

J

4

2

4-1/8

2-1/8

3/8

2-1/2
2-3/4
2

L

1-3/4

2-5/8
2-3/4

4-3/8
4-1/2
4-3/4

1/2

5-3/4

3/8

5-1/8
6-1/8

2-3/4
3-1/8
3-5/8
4-3/8
4-7/8
5-1/2

3-1/4
3-3/8
3-7/8
4-5/8
5-1/4
5-3/4

1/2

5/8

6-5/8
6-3/4
7-1/4
8-5/8
9-1/4
9-7/8

BURNDY
Substation
TYPE NSNT/NHNT
T-CONNECTOR
FOR COPPER TUBE
TO CABLE
High copper alloy T-Connector for joining copper tubing run to a wide range of copper tap
cable. Tap utilizes reversible cap to achieve
large conductor range and the connector is
designed for one-wrench installation.

CATALOG
NUMBER

RUN
IPS
OR
EHPS A

NSNT1329
NHNT1329
NSNT1429
NHNT1429
NSNT1434
NHNT1434
NSNT1529
NHNT1529

3/4
 (1.050 Dia.)

NHNT1534

1
 (1.315 Dia.)

1/2
 (.840 Dia.)

NHNT1540
NSNT1629
NHNT1629
NHNT1634
1-1/4
 (1.660 Dia.)
NHNT1640
NHNT1644
NHNT1729
NHNT1734
1-1/2
 (1.900 Dia.)
NHNT1740
NHNT1744
NHNT1829
NHNT1834
NHNT1840

2
 (2.375 Dia.)

NHNT1844
NHNT1846
NHNT1929
NHNT1934
NHNT1940

2-1/2
 (2.875 Dia.)

NHNT1944
NHNT1946
NHNT2044

3
 (3.500 Dia.)

COMMERCIAL COPPER CABLE RANGE
COMPLETE ➀
SMALL
LARGE
TAP CABLE
TAP
TAP
RANGE AA
GROOVE
GROOVE
6 Sol. (.162 Dia.) to
250 kcmil (.575 Dia.)
6 Sol. (.162 Dia.) to
250 kcmil (.575 Dia.)
1/0 Sol. (.325 Dia.) to
500 kcmil (.813 Dia.)
6 Sol. (.162 Dia.) to
250 kcmil (.575 Dia.)
1/0 Sol. (.325 Dia.) to
500 kcmil (.813 Dia.)
2/0 Str. (.420 Dia.) to
800 kcmil (1.031 Dia.)
6 Sol. (1.62 Dia.) to
250 kcmil (.575 Dia.) to
1/0 Sol. (.325 Dia.) to
500 kcmil (.813 Dia.)
2/0 Str. (.420 Dia.) to
800 kcmil (1.031 Dia.)
4/0 Str. (.529 Dia.) to
1000 kcmil (1.152 Dia.)
6 Sol. (.162 Dia.) to
250 kcmil (.575 Dia.)
1/0 Sol. (.325 Dia.) to
500 kcmil (.813 Dia.)
2/0 Str. (.420 Dia.) to
800 kcmil (1.031 Dia.)
4/0 Str. (.529 Dia.) to
1000 kcmil (1.152 Dia.)
6 Sol. (.162 Dia.) to
250 kcmil (.575 Dia.)
1/0 Sol. (.325 Dia.) to
500 kcmil (.813 Dia.)
2/0 Str. (.420 Dia.) to
800 kcmil (1.031 Dia.)
4/0 Str. (.529 Dia.) to
1000 kcmil (1.152 Dia.)
1000 kcmil (1.152 Dia.) to
1500 kcmil (1.412 Dia.)
6 Sol. (.162 Dia.) to
250 kcmil (.575 Dia.)
1/0 Sol. (.325 Dia.) to
500 kcmil (.813 Dia.)
2/0 Str. (.420 Dia.) to
800 kcmil (1.031 Dia.)
4/0 Str. (.529 Dia.) to
1000 kcmil (1.152 Dia.)
1000 kcmil (1.152 Dia.) to
1500 kcmil (1.412 Dia.)
4/0 Str. (.529 Dia.) to
1000 kcmil (1.152 Dia.)

6 Sol. (.162 Dia.) to
1/0 Str. (.372 Dia.)
6 Sol. (.162 Dia.) to
1/0 Str. (.372 Dia.)
1/0 Sol. (.325 Dia.) to
4/0 Str. (.529 Dia.)
6 Sol. (.162 Dia.) to
1/0 Str. (.372 Dia.)
1/0 Sol. (.325 Dia.) to
4/0 Str. (.529 Dia.)
2/0 Str. (.420 Dia.) to
500 kcmil (.813 Dia.)
6 Sol (.162 Dia.) to
1/0 Str. (.372 Dia.)
1/0 Sol. (.325 Dia.) to
4/0 Str. (.529 Dia.)
2/0 Str. (.420 Dia.) to
500 kcmil (.813 Dia.)
4/0 Str. (.529 Dia.) to
750 kcmil (.998 Dia.)
6 Sol. (.162 Dia.) to
1/0 Str. (.372 Dia.)
1/0 Sol. (.325 Dia.) to
4/0 Str. (.529 Dia.)
2/0 Str. (.420 Dia.) to
500 kcmil (.813 Dia.)
4/0 Str. (.529 Dia.) to
750 kcmil (.998 Dia.)
6 Sol. (.162 Dia.) to
1/0 Str. (.372 Dia.)
1/0 Sol. (.325 Dia.) to
4/0 Str. (.529 Dia.)
2/0 Str. (.420 Dia.) to
500 kcmil (.813 Dia.)
4/0 Str. (.529 Dia.) to
750 kcmil (.998 Dia.)
—
6 Sol. (.162 Dia.) to
1/0 Str. (.372 Dia.)
1/0 Sol. (.325 Dia.) to
4/0 Str. (.529 Dia.)
2/0 Str. (.420 Dia.) to
500 kcmil (.813 Dia.)
4/0 Str. (.529 Dia.) to
750 kcmil (.998 Dia.)
—
4/0 Str. (.529 Dia.) to
750 kcmil (.998 Dia.)

① Complete cable range may be accommodated by reversing cap.

2/0 Str. (.420 Dia.) to
250 kcmil (.575 Dia.)
2/0 Str. (.420 Dia.) to
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.) to
500 kcmil (.813 Dia.)
2/0 Str. (.420 Dia.) to
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.) to
500 kcmil (.813 Dia.)
500 kcmil (.813 Dia.) to
800 kcmil (1.03 Dia.)
2/0 Str. (.420 Dia.) to
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.) to
500 kcmil (.813 Dia.)
500 kcmil (.813 Dia.) to
800 kcmil (1.031 Dia.)
750 kcmil (.998 Dia.) to
1000 kcmil (1.152 Dia.)
210 Str. (.420 Dia.) to
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.) to
500 kcmil (.813 Dia.)
500 kcmil (.813 Dia.) to
800 kcmil (1.031 Dia.)
750 kcmil (.998 Dia.) to
1000 kcmil (1.152 Dia.)
2/0 Str. (.420 Dia.) to
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.) to
500 kcmil (.813 Dia.)
500 kcmil (.813 Dia.)
800 kcmil (1.031 Dia.)
750 kcmil (.998 Dia.) to
1000 kcmil (1.152 Dia.)
1000 kcmil (1.152 Dia.) to
1500 kcmil (1.412 Dia.)
2/0 Str. (.420 Dia.) to
250 kcmil (.575 Dia.)
250 kcmil (.575 Dia.) to
500 kcmil (.813 Dia.)
500 kcmil (.813 Dia.) to
800 kcmil (1.031 Dia.)
750 kcmil (.998 Dia.) to
1000 kcmil (1.152 Dia.)
1000 kcmil (1.152 Dia.) to
1500 kcmil (1.412 Dia.)
750 kcmil (.998 Dia.) to
1000 kcmil (1.152 Dia.)

B

B-B

H

2.00
2.25
2.00
2.25
2.00
2.25
2.00

2.38
2.62
2.38
2.62
2.38
2.62
2.38

2.00
2.32
2.00
2.32
2.10
2.42
2.00
2.57

2.25

2.62

2.00

2.38

2.57

“J”
DIA.

L

W

Y

3/8
-16
1/2
-13
3/8
-16
1/2
-13
3/8
-16
1/2
-13
3/8
-16

5.08
5.82
5.08
5.82
5.08
5.82
5.34

1.96
2.44
1.96
2.44
2.20
2.56
1.96
2.44

3.89
4.38
3.89
4.38
3.89
4.38
4.02

5.92
1/2
-13

2.60

2.62
2.69

2.37
2.57

—
3/8
-16

2.60

5.78

6.32

2.68
2.88

4.43

2.78
1.96 4.24
2.44
2.56

4.63

2.78

2.69

6.58

2.70
2.62

2.56

2.90 4.89
2.44

2.70

6.76

2.56 4.85

2.69
2.78
2.88

2.78

2.80

7.02

2.90 5.11
2.44

2.62

3.06

1/2
-13

7.44

2.69

2.56 5.19
2.78

2.88

3.06

7.70

2.90 5.45

3.06

3.23

7.88

3.16 5.63
2.44

2.62

8.06
3.64

2.56 5.50
2.78

2.69
2.88

8.32

2.90 5.76

3.06

8.50

3.16 5.94

8.95

2.90 6.07

5.75

4.26

G-5

BURNDY
Substation
TYPE NSNT/NHNT
T-CONNECTOR
FOR COPPER CABLE
TO CABLE
High copper alloy reversible T-Connector for
joining a wide range of run and tap cables.
Connector is designed for one-wrench installation. “S” standard 3/8
 hardware and
“H” heavy duty 1/2
 hardware.

SMALL
RUN
GROOVE

6 Sol. (.162 Dia.)
to 250 kcmil
(.575 Dia.)
1/0 Sol.
(.325 Dia.)
to 500 kcmil
(.813 Dia.)

6 Sol. (.162 Dia.)
to 1/0 Str.
(.372 Dia.)
1/0 Sol.
(.325 Dia.)
to 4/0 Str.
(.529 Dia.)

2/0 Str. (.420 Dia.)
to 250 kcmil
(.575 Dia.)
250 kcmil
(.575 Dia.)
to 500 kcmil
(.813 Dia.)

4/0 Str.
(.529 Dia.)
to 1000 kcmil
(1.152 Dia.)

4/0 Str.
(.529 Dia.)
to 750 kcmil
(.998 Dia.)

750 kcmil
(.998 Dia.)
to 1000 kcmil
(1.152 Dia.)

500 kcmil
(.813 Dia.)
to 2000 kcmil
(1.632 Dia.)

500 kcmil
(.813 Dia.)
to 1500 kcmil
(1.412 Dia.)

1500 kcmil
(1.412 Dia.)
to 2000 kcmil
(1.632 Dia.)

CATALOG
NUMBER
NSNT2929
NHNT2929
NSNT3429
NHNT3429
NSNT3434
NHNT3434

COMMERCIAL COPPER CABLE RANGE
COMPLETE
LARGE
TAP CABLE
RUN
RANGE
GROOVE
AA ➀

COMPLETE
RUN CABLE
RANGE
A➀

NHNT4429

G-6
NHNT4434

NHNT4440

NHNT4444

NHNT4834

NHNT4840

NHNT4844

NHNT4846

NHNT4848

SMALL
TAP
GROOVE

LARGE
TAP
GROOVE

6 Sol. (.162 Dia.)
to 250 kcmil
(.575 Dia.)

6 Sol. (.162 Dia.)
to 1/0 Str.
(.372 Dia.)

2/0 Str. (.420 Dia.)
to 250 kcmil
(.575 Dia.)

1/0 Sol. (.325 Dia.)
to 500 kcmil
(.813 Dia.)
6 Sol. (.162 Dia.)
to 250 kcmil
(.575 Dia.)
1/0 Sol. (.325 Dia.)
to 500 kcmil
(.813 Dia.)
2/0 Str. (.420 Dia.)
to 800 kcmil
(1.031 Dia.)
4/0 Str. (.529 Dia.)
to 1000 kcmil
(1.152 Dia.)
1/0 Sol. (.325 Dia.)
to 500 kcmil
(.813 Dia.)
2/0 Str. (.420 Dia.)
to 800 kcmil
(1.031 Dia.)
4/0 Str. (.529 Dia.)
to 1000 kcmil
(1.152 Dia.)
1000 kcmil (1.152 Dia.)
to 1500 kcmil
(1.412 Dia.)
500 kcmil (.813 Dia.)
to 2000 kcmil
(1.632 Dia.)

1/0 Sol. (.325 Dia.)
to 4/0 Str.
(.529 Dia.)
6 Sol. (.162 Dia.)
to 1/0 Str.
(.372 Dia.)
1/0 Sol. (.325 Dia.)
to 4/0 Str.
(.529 Dia.)
2/0 Str. (.420 Dia.)
to 500 kcmil
(.813 Dia.)
4/0 Str. (.529 Dia.)
to 750 kcmil
(.998 Dia.)
1/0 sol. (.325 Dia.)
to 4/0 Str.
(.529 Dia.)
2/0 Str. (.420 Dia.)
to 500 kcmil
(.813 Dia.)
4/0 Str. (.529 Dia.)
to 750 kcmil
(.998 Dia.)

250 kcmil (.575 Dia.)
to 500 kcmil
(.813 Dia.)
2/0 Str. (.420 Dia.)
to 250 kcmil
(.575 Dia.)
250 kcmil (.575 Dia.)
to 500 kcmil
(.813 Dia.)
500 kcmil (.813 Dia.)
to 800 kcmil
(1.031 Dia.)
750 kcmil (.998 Dia.)
to 1000 kcmil
(1.152 Dia.)
250 kcmil (.575 Dia.)
to 500 kcmil
(.813 Dia.)
500 kcmil (.813 Dia.)
to 800 kcmil
(1.031 Dia.)
750 kcmil (.998 Dia.)
to 1000 kcmil
(1.152 Dia.)
1000 kcmil (1.152 Dia.)
—
to 1500 kcmil
(1.412 Dia.)
500 kcmil (.813 Dia.) 1500 kcmil (1.412 Dia.)
to 1500 kcmil
to 2000 kcmil
(1.412 Dia.)
(1.632 Dia.)

① Complete cable range may be accommodated by reversing cap.

CATALOG
NUMBER
NSNT2929
NHNT2929
NSNT3429
NHNT3429
NSNT3434
NHNT3434
NHNT4429
NHNT4434
NHNT4440
NHNT4444
NHNT4834
NHNT4840
NHNT4844
NHNT4846
NHNT4848

B

B-B

H

“J” DIA.

L

W

Y

2.38
2.62
2.38
2.62
2.38
2.62

2.38
2.62
2.38
2.62
2.38
2.62

1.75
2.07
2.00
2.32
2.00
2.32

3/8
-16
1/2
-13
3/8
-16
1/2
-13
3/8
-16

4.60
5.32
4.84
5.44
4.84
5.38

1.96
2.44
1.96
2.44
2.20
2.56
2.44
2.56
2.78
2.90
2.56
2.78
2.90
3.16
3.38

3.62
4.10
3.74
4.16
3.74
4.10

2.88

2.62
2.88

3.25

2.62
2.88
3.06
3.25

5.78

2.57
1/2
-13

6.03
6.26

3.07

6.51
6.76
6.94

4.33
4.58
4.57
4.82
5.07
5.25

BURNDY
Substation
TYPE VT
T-CONNECTOR
FOR COPPER CABLE
TO CABLE
High copper alloy T-Connector for cable run,
cable tap, V-bolt clamping elements accommodate large range of cable and are particularly suited for extra flexible cable. Onewrench installation.

Catalog
Number

Run - A

Conductor
Tap - AA

H

L

W

VT2C2C
VT2525
VT2825
VT2828
VT3025
VT3030
VT3425
VT3428
VT3430
VT3434
VT4040
VT4425
VT4428
VT4834
VT4844

8 Sol. - 2 Str.
6 Sol. - 1/0 Str.
1/0 Str. - 4/0 Str.
1/0 Str. - 4/0 Str.
1/0 Str. - 300
1/0 Str. - 300
300 - 500
300 - 500
300 - 500
300 - 500
500 - 800
750 - 1000
750 - 1000
1500 - 2000
1500 - 2000

8 Sol. - 2 Str.
6 Sol. - 1/0 Str.
6 Sol. - 1/0 Str.
1/0 Str. - 4/0 Str.
6 Sol. - 1/0 Str.
1/0 Str. - 300
6 Sol. - 1/0 Str.
1/0 Str. - 4/0 Str.
1/0 Str. - 300
300 - 500
500 - 800
6 Sol. - 1/0 Str.
1/0 Str. - 4/0 Str.
300 - 500
750 - 1000

1-3/8

2-3/8
2-5/8

1

1-5/8

3-1/8

1-7/8

3-3/8
3-3/4
3-1/2
3-5/8
3-3/4
4-1/2
4-3/8
4-1/8
5-1/4
5-3/4

2-3/8
2-5/8
2-7/8
4-1/4

TYPE NS

1-1/4
1-3/4
1-1/8
2
1-1/4
1-3/4
2
2-1/4
2-5/8
1-1/4
1-3/4
2-1/4
2-7/8

Fig. 2

COUPLER
FOR COPPER TUBE TO TUBE
High copper alloy coupler for joining equal
sizes of tube end to end. Slots between bolts
provide independent high pressure areas of
contact. One-wrench installation.

Fig. 1
Catalog
Number
NS1313
NS1414HC
NS1515
NS1616HC
NS1717
NS1818
NS1919
NS2020
NS2121
NS2222

Conductor - A

Conductor - B

1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4

1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4

J

L

3/8

3-1/4
4
4-1/4

1/2

5-3/4

Fig.
No.
1

2
5/8

7-1/4
8
8-1/2

G-7

BURNDY
Substation
TYPE XP
EXPANSION COUPLER
FOR COPPER TUBE TO TUBE
High alloy copper expansion coupler for joining equal size tube on end. Extra flexible
tinned copper braid allows longitudinal movement of the tube. Type XP has alignment
guide. One-wrench installation.

G-8

TYPE B
FLEXIBLE COPPER
BRAID JUMPER
Flexible copper braid jumpers designed to
take up linear expansion and contraction,
compensate for misalignment and absorb
vibratory movement of electrical equipment
and devices.
Made of flat, extra flexible, tinned, pure
copper braid, with unplated, seamless, pure
copper ferrules formed into a rectangular
shape on each end.
Last two numbers in catalog number indicate
total length of braid in inches, e.g., BD12N or
BD12 is standard 12
 long braid jumper. All
braids are available in 12
, 18
, and 24

lengths.
Other lengths, plating and drilling are available. Refer to factory.

Catalog Number
Standard IPS
With Guide

Conductor

H

XP1313
XP1414
XP1515
XP1616
XP1717
XP1818
XP1919
XP2020
XP2121
XP2222

1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4

3-7/8
4-1/8
4-3/8
5-7/8
6-1/2
7
8-1/2
7-3/4
8
9-1/8

J
3/8

L
8-3/4
9-1/2
11-1/2

1/2

12
13
13-1/2

5/8

13-5/8

BURNDY
Substation
FLEXIBLE COPPER
BRAID JUMPER
Copper braid is made of tinned, pure copper
wire woven and flattened into a rectangular
shape for greater flexibility. Seamless, pure
copper ferrules are formed and assembled
on each end to provide appropriate
contact surfaces.
Braid is used extensively to compensate for
expansion and contraction of moving parts
and for thermal movement of rigid devices; to
prevent breakage of insulators or bushings or
equipment because of misalignment during
settling of substation foundations; to absorb
shock and vibration of operating equipment;
and to provide flexible current carrying leads
between moving parts of heavy machinery
or equipment.

CURRENT CARRYING
CAPACITY
Flexible copper braid has generally better
heat dissipation properties than flat bar, cable
or other conductors, and therefore can be
expected to have a greater current carrying
capacity for a given cross-sectional area. This
is due to its greater surface area resulting
from the woven construction of fine strands.
However, ventilation, due to the vertical convection current of air, is appreciably better
when the long axis of the braid is vertical
rather than horizontal, so that the long sides
of the braid, rather than the edges, are
exposed to the moving air. This is particularly
true when spaced braids are used in
multiple as can be seen by comparing
Figures 1 and 2.
To take full advantage of ventilation, the
cooling convection current of air should be
permitted to flow freely between the braids.
Therefore, if possible, the braids should be
spaced apart, rather than bunched together,
as illustrated in Figure 3. The effectiveness of
spacing is, or course, greater when the braids
are in a vertical position.

Fig. 1

BULK BRAID
Bulk braid can be ordered with a minimum
order quantity of 10 feet. Specify feet in number of inches.
Example: 10 feet of 190 ampere braid is
Catalog No. BB077L120.
INDOOR
EQUIV
APPROX
RATING CIRCULAR CAT
WEIGHT
AMPS
AREA
NO.
PER* FT
190
77,184 BB077L
.24
340
153,700 BB154L
.49
360
231,552 BB226L
.76
415
300,000 BB300L
1.06

Fig. 2
G-9

Fig. 3
Cooling Due to Convection Currents Much
More Effective with Spaced Braid

BURNDY
Substation
FLEXIBLE
COPPER BRAID
CUSTOM DESIGNS
Flexible copper braid offers an economical
and efficient means of protecting electrical
equipment from the potentially harmful
effects of shock and vibration, terminal
expansion, movement of components and
misalignment that may occur during the
service life of the equipment.
Many varieties of braid are required to meet
those needs which we can build to your
specifications.
We also offer engineering assistance in the
selection of the most appropriate standard
or custom braid configuration for your
application.

CUSTOM VARIATIONS
Drilling
* Undrilled
G-10
* Elongated (slotted) holes
* Special hole patterns and location
* Metric
* NEMA
Plating
* Tin
* Silver
* Nickel
* Unplated
Length
* Jumper (overall)
* Ferrule(s) contact
Insulated (covered)
* Tubular
* Heat shrink
Split Braid Assemblies
* Stacked
* Side-by-side
Multiple Ferrules
Preformed Configurations
* Offset contact surfaces
* Angular (e.g., 90°, 180°) bends
* Ferrule contact surfaces rotated 90°
on braid axis
Combined Braid Assemblies
Combined Connector - Braid Assemblies
Ferrule Variations
* Belled/unbelled
* Width/thickness
* Contact length
* Special shaping
* Bent at angle °
High Ampacity Requirements

BURNDY
Substation
TYPE B
FLEXIBLE COPPER
BRAID JUMPER

CATALOG
NUMBER
BD12
BD12N**
BD18
BD18N**
BD24
BD24N**
BE12
BE12N**
BE18
BE18N**
BE24
BE24N**
BF12
BF12N**
BF18
BF18N**
BF24
BF24N**
BG12
BG12N**
BG18
BG18N**
BG24
BG24N**
B2D12
B2D12N**
B2E12
B2E12N**
B2F12
B2F12N**
B2G12
B2G12N**
B3D12
B3D12N**
B3E12
B3E12N**
B3F12
B3F12N**
B3G12
B3G12N**
B4D12
B4D12N**
B4E12
B4E12N**
B4F12
B4F12N**
B4G12
B4G12N**

NO. OF
BRAIDS IN
FERRULES

1

C

D

E

K

L

.94

2.50
3.00
2.50
3.00
2.50
3.00

1.25
1.75
1.25
1.75
1.25
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.25
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.25
1.75
1.50
1.75
1.50
1.75
1.50
1.75
1.25
1.75
1.50
1.75
1.50
1.75
1.50
1.75

.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56
.44
.56

12
12
18
18
24
24
12
12
18
18
24
24
12
12
18
18
24
24
12
12
18
18
24
24
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

1

1.50

3.00

1

1.19

3.00

1

1.50

3.00

.94
1.62
2
1.38
1.50
1.19
1.64
3
1.44
1.69
1.19
1.64
4
1.50
1.69

2.50
3.00
3.00
3.00
3.00
3.00
3.00
3.00
2.50
3.00
3.00
3.00
3.00
3.00
3.00
3.00
2.50
3.00
3.00
3.00
3.00
3.00
3.00
3.00

* This rating may vary with ambient conditions, orientation of
the braid and other service conditions.
** Tongue drilled per NEMA Standard - 9/16
 diameter for 1/2

diameter bolts on 13/4 C to C.

APPROX. AMP
INDOOR
OUTDOOR

N

T

.62

.13

190

225

.17

340

405

.25

360

430

.25

415

495

.25

380

455

.25

530

635

.38

600

720

.50

700

840

.25

470

560

.31

700

840

.56

820

980

.69

960

1150

.32

600

720

.38

850

1020

.78

1000

1200

.94

1200

1440

.75
.62
.75
.62
.75
.62
.75
.62
.75
.62
.75
.62
.75
.62
.75
.62
.75
.62
.62
.62
.75
.62
.75
.62
.75
.62
.62
.62
.75
.62
.75
.62
.75
.62
.62
.62
.75
.62
.75
.62
.75
.62

G-11

BURNDY
Substation
TYPE B
EXPANSION COUPLER
ASSEMBLY COMPONENTS

Fig. 1

FOR COPPER BAR
To build your own expansion coupler assembly for single or multiple flat bar(s), using
extra flexible tinned copper braid (shown on
page 9) and clamping hardware, the following
table has been provided. The assembly takes
up longitudinal and lateral motion.

Fig. 2

CONDUCTOR
FLEXIBLE
COPPER BAR
APPROXIMATE
➃ COPPER ➁
WIDTH ➁
AMPERE RATING BRAID JUMPER
NUMBER ➂ INDOOR OUTDOOR QTY. CAT. NO.
G-12
2

3

4

5

6

1
2
3

700
1100
1600

840
1320
1920

4

1800

2160

1
2
3
4
1

1000
1650
2000
2200
1350

1200
1980
2400
2640
1620

2

2250

2700

3

2700

3240

4

3000

3600

1
2
3
4
1

1600
2650
3200
3500
1900

1920
3180
3840
4200
2280

2

3150

3780

3

3800

4560

4

4200

5040

2
3
4
3
1
4
6
8
8
4
2
4
2
6
4
6
4
9
12
15
6
3
6
9
3
9
6

① Components ordered separately from BURNDY.
② See page 9 for flexible copper braid jumper dimensions
and drilling.
③ Bars listed are 1/4
 thick. Multiple bars are spaced1/4
.
④ For two hole NEMA drilling in each ferrule add suffix letter
“N” to catalog number of braid jumper as shown on page 9.
EXAMPLE: B2E12 drilling is .44 dia. holes on 1 .50

centers.
B2E12N drilling is .56 dia. holes on 1.75

centers.
When specifying NEMA drilling bolt diameter
in table must be changed from 38 to 50 (length
is not changed).

EXPANSION COUPLER ASSEMBLY COMPONENTS ➀
SILICON BRONZE CLAMPING HARDWARE
SPLIT
BOLTS
NUTS
LOCKWASHER FLAT WASHER
QTY. CAT. NO.
QTY. CAT. NO. QTY. CAT. NO. QTY. CAT. NO.

B2E12
BG12
B2E12
B3E12 ➄
BG12
B2E12
BG12
BG12
B2E12
B2E12
B2G12 ➄
B2G12 ➄
BG12
B2G12 ➄
BG12
B3E12
B2E12
BG12
BG12
B2E12
B2E12
B3E12
BG12
B2G12 ➄
BG12
B2G12 ➄

Fig. 3

4

38X125HEB
38X175HEB
38X225HEB

4

4

8

8

8

16

8

8

16

FIG.
NO.

1

38X250HEB

8

38X125HEB
38X175HEB
38X225HEB
38X250HEB
38X125HEB
38X225HEB

8

38X250HEB

2
38CHEN

38SW

38FW

38X325HEB
8
12

38X125HEB
38X175HEB
38X225HEB
38X275HEB
38X125HEB

8

8

16

12

12

24

38X175HEB
12

38X250HEB

3
12

38X325HEB

NOTE: Minimum length of each ferrule with NEMA drilling
is 3.00
.

⑤ Braid jumper ferrule (pad) thickness is larger than 1/4


requiring assembly to outer contact surface(s) of multiple
(1/4
 spaced ) bars.
➅ These ratings may vary with ambient conditions, orientation
of the braid and other service conditions.
⑦ For other combinations and configurations of flat bar
contact BURNDY.

12

24

BURNDY
Substation
TYPE HFBW
BAR CLAMP
FOR COPPER BAR
The clamp assembly eliminates the need for
drilling the flat bar and is used in indoor and
outdoor applications.
The open web design provides a uniform
clamping pressure while minimizing the
weight of the connector.

Fig. 1

Fig. 2
G-13

CATALOG
NUMBER *
HFBW86T20CG1
HFBW66T16CG1
HFBW64T17CG1
HFBW63T10CG1
HFBW62T10CG1
HFBW44T17CG1
HFBW43T10CG1
HFBW42T10CG1
HFBW32T5CG1

CONDUCTOR
RUN
TAP
8.0
6.0
6.0
6.0
6.0
4.0
4.0
4.0
3.0

6.0
6.0
4.0
3.0
2.0
4.0
3.0
2.0
2.0

* Catalog number based on standard maximum “Z”
dimension. Refer to your FCI representative for nonstandard “Z” dimensions.
Add TN suffix for tin plating (example: HFBW86T20CG1TN).
All dimensions in inches.

FEATURES

BENEFITS

• Web design cast copper body.
• Fully threaded yellow galvanized bolts with
split-lockwashers and nuts included.
• Flat bar accommodation molded into body.

•
•
•
•

Increased tortional resistance.
Reduced weight.
Simple installation.
Easy identification.

FIG.
NO.

STD.
MAX. ‘Z’
DIM.

TOTAL NO.
OF FLAT
BARS (STD.
1/4” THICK)

BOLT SIZE

W

L

2
2
2
1
1
2
2
1
1

5.00
4.00
4.25
2.50
2.50
4.25
2.50
2.50
1.25

20
16
17
10
10
17
10
10
5

5/8”-11
1/2”-13
1/2”-13
3/8”-16
3/8”-16
1/2”-13
3/8”-16
3/8”-16
3/8”-16

8.13
7.75
5.75
4.70
3.44
5.68
4.42
3.54
3.54

10.13
7.75
7.75
7.63
7.44
5.68
5.42
5.55
4.55

DIMENSIONS

BURNDY
Substation
TYPE HFB-P1
BAR CLAMP ASSEMBLY
COMPONENTS
FOR COPPER BAR
To build your own high strength clamp assembly for multiple flat bar using type HFB-P1 bar
clamps & clamping hardware, the following
tables have been provided. The clamp
assembly eliminates the need for drilling the
flat bar and is used in indoor and outdoor
applications.

ONE CLAMP HALF
BUS BAR
“J”
RUN
TAP
BOLT
‘A’
‘AA’
DIA.

BAR CLAMP
CATALOG
NUMBER

G-14

HFB33P1
HFB44P1
HFB63P1
HFB66P1
HFB88P1

3.00
4.00
6.00
6.00
8.00

COPPER
BUS BAR
WIDTH (INCHES)
RUN-A
TAP-AA
3
4
6
6
8

Position for assembly
(2) Req’d
for assembly

3
4
3
6
8

3.00
4.00
3.00
6.00
8.00

3/8
1/2
1/2
5/8
3/4

L

W

4.38
5.75
7.75
8.12
10.50

4.38
5.75
4.75
8.12
10.50

Bar Clamp
Assembly

BAR CLAMP ASSEMBLY COMPONENTS †
SILICON BRONZE CLAMPING HARDWARE
BAR CLAMP
BOLTS**
NUTS
SPLIT LOCKWASHERS
QTY.
CAT. NO.
QTY.
CAT. NO.
QTY.
CAT. NO.
QTY.
CAT. NO.
2
2
2
2
2

HFB33P1
HFB44P1
HFB63P1
HFB66P1
HFB88P1

4
4
4
4
4

38 X (*) HEB
50 X (*) HEB
50 X (*) HEB
62 X (*) HEB
75 X (*) HEB

4
4
4
4
4

38CHEN
50CHEN
50CHEN
62CHEN
75CHEN

4
4
4
4
4

38SW
50SW
50SW
62SW
75SW

WHEN
Z=2.25*

WHEN
Z=2.50*

WHEN
Z=2.75*

WHEN
Z=3.00*

4.00
4.50
4.50
4.50
5.00

4.50
4.50
4.50
5.00
5.00

4.50
5.00
5.00
5.00
5.50

5.00
5.00
5.00
6.00
5.50

† Ordered separately from BURNDY®.
* Z = Space between the bar clamp contact surfaces.
* * See table below when ordering assembly clamping bolts to
specify correct bolt length in Cat. #.

CLAMP
NUMBER

‘J’
BOLT DIA.

WHEN
Z=1.25*

WHEN
Z=1.50*

HFB33P1
HFB44P1
HFB63P1
HFB66P1
HFB88P1

3/8
(-16)
1/2
(-13)
1/2
(-13)
5/8
(-11)
3/4
(-10)

3.00
3.25
3.25
3.50
3.75

3.25
3.50
3.50
4.00
4.00

BOLT LENGTH**
WHEN
WHEN
Z=1.75*
Z=2.00*
3.50
3.75
3.75
4.00
4.50

4.00
4.00
4.00
4.50
4.50

BURNDY
Substation
TYPE HFB-N
BAR CLAMP TAP PAD
ADAPTER
FOR COPPER BAR
High conductivity copper, tap pad adapter
provides a NEMA drilled contact pad when
assembled to the HFB-P1 clamps. Tap connections can be made from copper bus bar(s)
without drilling by bolting standard mechanical or compression terminal pads directly to
the pre-drilled tap pad adapter.

G-15

Fig. 1
Fig. 2
❶ USE WITH ‘H’

CATALOG
NUMBER

FIG.
NO.

A-C

E&F

L

N

CLAMP CAT. NO.

HFB33-4N
HFB44-4N
HFB66-6N

1
1
2

3.00
4.00
6.00

1.75
1.75
1.75

7.00
9.12
11.31

.62
1.12
1.12

HFB33P1
HFB44P1
HFB66P1

❶ ‘H’ Clamp (two required per assembly) and hardware
(as shown) not included with bar clamp tap pad, order
separately.

BURNDY
Substation
TYPE NA
TERMINAL
FOR COPPER TUBE TO FLAT
High copper alloy terminal for joining copper
tube to a flat pad. Letter “N” on end of catalog
number indicates pad drilled to NEMA
standards. One-wrench installation.

G-16

CATALOG
NUMBER
NA13-2N
NA14-2N
NA15-2N
NA15-4N
NA16-2N
NA16-4N
NA17-2N
NA17-4N
NA18-4N
NA19-4N
NA20-4N
NA21-4N
NA22-4N

CONDUCTOR

NO. OF
HOLES
IN PAD

C

1/2
3/4
1
1
1-1/4
1-1/4
1-1/2
1-1/2
2
2-1/2
3
3-1/2
4

2
2
2
4
2
4
2
4
4
4
4
4
4

1-1/2
1-5/8
1-7/8
3
2-1/4
3
2-1/2
3
3-1/8
3-1/4
4-3/8
4-3/8
5-1/4

D

3

E&F

H

J

1-3/4

1-3/4
2
2-1/8
2-1/8
2-5/8
2-5/8
2-3/4
2-3/4
3-1/
3-3/4
4-3/8
5
5-1/2

3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8

K

L

N

T

5/8

3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
3/4
3/4
7/8
7/8

5-1/4

9/16

6

6-5/8

TYPE XA
EXPANSION TERMINAL
FOR COPPER TUBE TO FLAT
High copper alloy expansion terminal for tube
to flat. Provides for longitudinal movement of
tubing. Extra flexible braid carries full load of
joint. One-wrench installation.

Catalog Number
Standard I.P.S.
With Guide

Conductor

XA18-4N
XA19-4N
XA20-4N
XA21-4N
XA22-4N

2
2-1/2
3
3-1/2
4

* Conforms to NEMA Standards

Number
of Holes
in Pad*

4

C

H

3
3-3/4
4-3/8
4-3/4
5-1/4

7
7-1/2
8
8-1/4
9-1/2

J
1/2
5/8

L

T

15-1/4
16-1/8
16-3/4
17
17

1/2
5/8
3/4
7/8
7/8

BURNDY
Substation
TYPE NAS/NAH
TERMINAL
FOR COPPER CABLE
High copper alloy reversible cap terminal for
joining a wide range of cable to equipment
pads. Tongue is side formed to provide
adequate clearance and terminal is designed
for one-wrench installation.

Fig. “B”

Fig. “A”

Fig. 1

Fig. “C”

Fig. “E”

Fig. “D”

G-17

CATALOG
NUMBER

FIG.
NO.

COMPLETE
CABLE RANGE

NAS29-N
NAS29-2N
NAH29-2N
NAS29-34N
NAS34-N
NAS34-2N
NAH34-2N
NAS34-34N
NAH34-34N
NAS40-2N

1B
1D
1D
1E
1C
1A
1A
1E
1E
1A

NAH40-2N

1A

NAS40-34N
NAH40-34N
NAS40-44N
NAH40-44N
NAH44-2N

1E
1E
1
1
1A

2/0 Sol. (.365 Dia.) to
800 kcmil (1.031 Dia.)

NAH44-34N

1E

4/0 Str. (.528 Dia.) to
1000 kcmil (1.152 Dia.)

NAH44-44N
NAH46-2N

1
1A

NAH46-34N

1E

NAH46-44N
NAH48-2N

1
1A

NAH48-34N

1E

NAH48-44N

1

COPPER CABLE RANGE
SMALL
GROOVE

LARGE
GROOVE

6 Sol. (.162 Dia.) to
250 kcmil (.575 Dia.)

6 Sol. (.162 Dia.) to
1/0 Str. (.373 Dia.)

2/0 Str. (.419 Dia.) to
250 kcmil (.575 Dia.)

1/0 Sol. (.325 Dia.) to
500 kcmil (.813 Dia.)

1/0 Sol. (.325 Dia.) to
4/0 Str. (.529 Dia.)

250 kcmil (.575 Dia.) to
500 kcmil (.813 Dia.)

B

500 kcmil (.813 Dia.) to
800 kcmil (1.031 Dia.)

J DIA.

2.38

1.80

3/8
-16

2.62

2.12
1.80

1/2
-13

2.38

2/0 Sol. (.365 Dia.) to
500 kcmil (.813 Dia.)

H

2.62
2.38

2.62

2.05

3/8
-16

2.38
2.05
2.30
2.30

1/2
-13
3/8
-16
1/2
-13
3/8
-16

2.62

1/2
-13

2.30
2.62
2.30

3/8
-16
1/2
-13
3/8
-16

L
3.58
5.62
5.88
5.62
4.12
5.62
5.88
5.62

T

2.00
.25

2.44
2.00
2.20

.31
.25

5.88

W

.38

2.56
2.20
2.56
2.44
2.81
2.44

.31
6.88

2.81
2.44

2.62
4/0 Str. (.528 Dia.) to
750 kcmil (.998 Dia.)

750 kcmil (.998 Dia.) to
1000 kcmil (1.152 Dia.)

2.88

2.81
6.12

1000 kcmil (1.152 Dia.)
to 1500 kcmil
(1.412 Dia.)

—

1000 kcmil (1.152 Dia.)
to 1500 kcmil
(1.412 Dia.)

3.06

2.88

1/2
-13

7.12
6.31
7.31

500 kcmil (.813 Dia.) to 500 kcmil (.813 Dia.) to
2000 kcmil (1.632 Dia.) 1500 kcmil (1.412 Dia.)

1500 kcmil (1.412 Dia.) to
2000 kcmil (1.632 Dia.)

3.25

3.12

6.50
7.50

.44
.38
.31
.50
.41
.38
.69
.50
.44

2.88

3.19

3.38

BURNDY
Substation
TYPE N2AH
TERMINAL
FOR TWO COPPER
CABLES TO FLAT
High copper alloy, reversible cap terminal for
joining a wide range of two copper cables to
equipment pads. Tongue is side formed to
provide adequate clearance and terminal is
designed for one-wrench installation.

G-18

CATALOG
NUMBER

FIG.
NO.

N2AH34-34N

1

N2AH40-34N

1

N2AH44-34N

1

N2AH44-44N

2

N2AH46-44N

2

COPPER CABLE RANGE
COMPLETE
SMALL
CABLE RANGE
GROOVE
1/0 Str. (.325) to
500 kcmil (.813)
2/0 Str. (.420) to
800 kcmil (1.031)
4/0 Str. (.529) to
1000 kcmil (1.152)
4/0 Str. (.529) to
1000 kcmil (1.152)
1000 kcmil (1.152) to
1500 kcmil (1.411)

LARGE
GROOVE

1/0 Sol. (.325) to
4/0 Str. (.529)
2/0 Str. (.420) to
500 kcmil (.813)
4/0 Str. (.529) to
750 kcmil (.998)
4/0 Sol. (.529) to
750 kcmil (.998)

250 kcmil (.575) to
500 kcmil (.813)
500 kcmil (.813) to
800 kcmil (1.031)
750 kcmil (.998) to
1000 kcmil (1.152)
750 kcmil (.998) to
1000 kcmil (1.152)

—

—

Fig. 1

B

H

2.63
[67]
2.63
[67]
2.88
[73]
2.88
[73]
3.07
[78]

2.30
[58]
2.62
[67]
2.62
[67]
2.25
[57]
2.50
[64]

DIMENSIONS IN/[mm]
J DIA.
L

1/2 - 13

6.13
[156]
5.88
[149]
6.38
[175]
7.32
[186]
7.46
[189]

Fig. 2

T

W

.31
[8]
.31
[8]
.50
[13]
.50
[13]
.75
[19]

3.88
[99]
5.70
[145]
4.69
[119]
6.12
[155]
6.50
[165]

BURNDY
Substation
TYPE VA, VVA
VARILUG
FOR COPPER CABLE
High copper alloy terminal for joining a wide
range of cable to equipment pads or bar.
Particularly suitable for use on extra flexible
cable. One-wrench installation. Type VVA,
twin elements secure joint against vibration
and flexing. Particularly recommended for
use on extra flexible cables. One-wrench
installation.

Type VA
G-19

Type VVA

CATALOG NUMBER*
TYPE VA
TYPE VVA
VA2C
VA25
VA28
VA28-2N
VA30
VA30-2N
VA34
VA34-2N
VA34-4N
VA40
VA40-2N
VA40-4N

VVA2C
VVA25
VVA28
VVA28-2N
VVA30
VVA30-2N
VVA34
VVA34-2N
VVA34-4N
VVA40
VVA40-2N
VVA40-4N

* “N” indicates NEMA standard stud holes.

CONDUCTOR
8 Sol. - 2 Str.
6 Sol. - 1/0 Str.
1/0 Str. - 4/0 Str.
1/0 Str. - 300
300 - 500

500 - 800

NO. OF
HOLES
IN PAD
1
1
2 NEMA
1
2 NEMA
1
2 NEMA
4 NEMA
1
2 NEMA
4 NEMA

C

D

E&F

H

13/16
7/8

1-1/4
1-3/8
1-1/2
3-1/2
1-5/8
3-5/8
2
3-5/8
3-1/16
2-3/8
3-5/8
2-5/8

—
—
—
1-3/4
—
1-3/4
—
1-3/4
1-3/4
—
1-3/4
1-3/4

1-1/2
1-7/8

1-1/16
1-1/8
1-3/8
3
1-5/8
3

1-7/8
2-1/4
2-5/8
2-9/16
2-1/8

K
7/16
7/16
9/16
7/16
9/16
9/16
9/16
9/16
11/16
9/16
9/16

L

LL

N

2-3/4
2-1/8
2-5/8
5
3-1/4
5-1/4
3-7/8
5-3/8
5-3/8
4-1/2
5-7/8
5-7/8

4-1/8
4-3/8
4-1/8
6-1/4
4-5/8
6-5/8
5-3/8
6-1/8
6-7/8
6-3/8
7-3/4
7-3/4

3/8
1/2
1/2
5/8
5/8
5/8
7/8
5/8
5/8
1
5/8
5/8

T
1/4

5/16

3/8

BURNDY
Substation
TYPE UH
BUS SUPPORT
FOR COPPER TUBE
High copper alloy bus support for mounting
tube on a post or pedestal type insulator.
Single bolt allows rotation to any angle.
Rotate cap 180° for slip or rigid fit. Onewrench installation. Supplied with hardware
for mounting to cap of insulator. Specify base
mounting hardware, if required, by adding
suffix “B” to Catalog No.

CATALOG
NUMBER

G-20

COPPER
CONDUCTOR
IPS “A”

UH14-3
UH15-3
UH15-5
UH16-3
UH16-5
UH17-3
UH17-5
UH18-3
UH18-5
UH19-3
UH19-5
UH20-3
UH20-5
UH21-5
UH22-5

BOLT
CIRCLE

3/4

3
3
5
3
5
3
5
3
5
3
5
3
5
5
5

1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4

B

G

H

2-1/2

2
2

2-3/8

2-7/8
3
3-1/4
3-1/2
3-5/8

2-1/2

3-7/8

2-1/4
2-11/16

J
3/8

1/2
3

3-1/4

2-3/4

4-3/8

3-1/8

5

3-5/8

5-7/8

4
4-1/2

5/8

6-1/2
7-1/4

K

W

9/16
9/16
11/16
9/16
11/16
9/16
11/16
9/16
11/16
9/16
11/16
9/16
11/16
11/16
11/16

2-5/8
2-7/8
3-1/2
4
4-5/8
5-1/4
6-1/4
6-7/8
7-1/2

TYPE UHR
BUS SUPPORT
FOR COPPER CABLE
OR TUBE
High copper alloy bus support clamp for
mounting a wide range of cable or tube on
post or pedestal type insulators. Single bolt
allows rotation to any angle. Supplied with
hardware for mounting to cap of insulator.
Specify base mounting hardware, if required,
by adding suffix “-B” to Catalog No.

Catalog
Number
UHR13-3
UHR13-5
UHR15-3
UHR15-5
UHR17-3
UHR17-5

Copper Conductor “A”
Cable
Tube
6 Str. - 500

1/8 - 1/2

4/0 Str. - 1250

1/4 - 1

750 - 2500

3/4 - 1-1/2

* With maximum conductor in place.

Bolt
Circle
3
5
3
5
3
5

B
3-5/8
3-3/4
2-7/8

G*

H

1-3/4
2-1/8
2
2-1/4

3
3-3/8
3-1/2
3-3/4

J
3/8

2-1/2

4-1/4

1/2

K
9/16
11/16
9/16
11/16
9/16
11/16

W
2-1/4
2-3/4
4

BURNDY
Substation
TYPES LH, LHR
BUS SUPPORT
FOR COPPER CABLE
OR TUBE
High copper alloy, light duty bus support for
mounting a wide range of cable or tube on
post or pedestal type insulators. One-wrench
installation. Supplied with hardware for
mounting to cap of insulator. Specify base
mounting hardware, if required, by adding
suffix “-B” to Catalog No.

COPPER CABLE RANGE
COMPLETE RANGE

➄ BOLT ➅
CIRCLE

TUBING
SCH. 40/80

CATALOG
NUMBER

6 Sol. - 4/0 Str.

—

3


LH28-3

➂ #8 - 250 kcmil

1/8 - 1/4

3


LHR29-3

2/0 Str. - 500 kcmil

1/4 - 1/2

3


LH34-3

➂ 4/0 - 1000 kcmil

1/4 - 3/4

5


LHR44-5

NOTES:
1 Material:
Connector: Cast copper alloy
Clamping Hardware: Silicon bronze
Mounting Hardware: Galvanized steel
2

Dimensions in brackets [ ] are in millimeters.

➂

Complete range may be accommodated by reversing the
cap.

➃

Dimension with maximum conductor in place.

➄

➅

B

G➃

DIMENSIONS IN/[mm]
H➃
J
K

1.69
[43]
1.00
[25]
1.38
[35]
1.00
[25]

1.25
[32]
1.23
[31]
1.38
[35]
1.33
[34]

2.62
[66.5]
2.03
[52]
2.50
[63.5]
2.51
[64]

Cap mounting hardware is supplied as standard. 3.00
Dia. bolt circle furnished with four 1/2 -13  1.00 long
galvanized steel hex head bolts and split lockwashers.
5.00 Dia. bolt circle furnished as above except bolts are
.625  1.75.
If base mounting is desired, add “-B” to the Catalog
Number and the following hardware will be supplied: 3.00
Dia. bolt circle furnished 1/2 -13  1-1/2 long galvanized
steel hex head bolt, hex nuts, and 5.00 Dia. bolt circle
furnished as above except bolts are .625  1.75.

3/8 - 16

.56
[14]
.56
[14]
.56
[14]
.69
[18]

W
4.25
[108]
4.25
[108]
4.25
[108]
6.25
[158]

G-21

BURNDY
Substation
TYPE NDR
STUD CONNECTOR
FOR COPPER CABLE,
TUBE, FLAT BAR
High copper alloy reversible and rotatable cap
stud connector joins cable, tube and flat bar
in-line or at right angles to equipment studs.
Accommodates a wide range of cables or
tubes. One-wrench installation.

Fig. 1

Fig. 2

G-22

Catalog
Number

Stud
A

NDR6328T13
NDR6428T16
NDR6434T16
NDR6444T16
NDR6528T14
NDR6534T14
NDR6544T14
NDR65528T12
NDR65534T12
NDR65544T12
NDR6644T12
NDR6728T12
NDR6734T12
NDR6744T12
NDR6748T12
NDR6844T12
NDR6848T12

1/2-13
3/4-16

1-14

1-1/8-12
1-1/4-12
1-1/2-12

2-12

Complete Range AA
Fig.
Cable
Tube I.P.S. No.
6 Sol. - 4/0 Str.
6 Sol. - 4/0 Str.
6 Sol. - 500
2 Sol. - 1000
6 Sol. - 4/0 Str.
6 Sol. - 500
2 Sol. - 1000
6 Sol. - 4/0 Str.
6 Sol. - 500
2 Sol. - 1000
2 Sol. - 1000
6 Sol. - 4/0 Str.
6 Sol. - 500
2 Sol. - 1000
4/0 Str. - 2000
2 Sol. - 1000
4/0 Str. - 2000

—
—
3/8 - 1/2
3/8 - 3/4
—
3/8 - 1/2
3/8 - 3/4
—
3/8 - 1/2
3/8 - 3/4
3/8 - 3/4
—
3/8 - 1/2
3/8 - 3/4
3/8-1-1/4
3/8 - 3/4
3/8-1-1/4

1
2
1
2
1
2
1

2

X
Groove

XX
Groove

6 Sol. - 1 Str.
6 Sol. - 1 Str.
250 - 350
550 - 700
6 Sol. - 1 Str.
250 - 350
550 - 700
6 Sol. - 1 Str.
250 - 350
550 - 700
550 - 700
6 Sol. - 1 Str.
250 - 350
550 - 700
1250 - 1600
550 - 700
1250 - 1600

2/0 Sol. - 4/0 Str.
2/0 Sol. - 4/0 Str.
400 - 500
750 - 1000
2/0 Sol. - 4/0 Str.
400 - 500
750 - 1000
2/0 Sol. - 4/0 Str.
400 - 500
750 - 1000
750 - 1000
2/0 Sol. - 4/0 Str.
400 - 500
750 - 1000
1700 - 2000
750 - 1000
1700 - 2000

Z
Groove

6 Sol. - 2 Str.
2 Sol. - 250
6 Sol. - 2 Str.
2 Sol. - 250
6 Sol. - 2 Str.
2 Sol. - 250
2 Sol. - 250
6 Sol. - 2 Str.
2 Sol. - 250
4/0 Str. - 600
2 Sol. - 250
4/0 Str. - 600

ZZ
Groove

E

H

1-1/16

1-3/4

1/0 Sol. - 4/0 Str. 1-7/16
300 - 500
1-7/8
1-1/16
1/0 Sol. - 4/0 Str. 1-7/16
300 - 500
1-7/8
1-1/16
1/0 Sol. - 4/0 Str. 1-7/16
300 - 500
1-7/8
300 - 500
1-7/8
1-1/16
1/0 Sol. - 4/0 Str. 1-7/16
300 - 500
1-7/8
650 - 1200
2-3/8
300 - 500
1-7/8
650 - 1200
2-3/8

2-1/4
2-7/8
1-3/4
2-1/4
2-7/8
1-3/4
2-1/4
2-7/8
2-7/8
2-1/4
2-3/8
2-7/8
3-1/4
2-7/8

J

JJ
3/8
1/2

3/8

3/8
1/2
3/8
1/2
3/8

1/2
1/2

L
3-5/8
4-1/8
4-5/8
4-1/8
4
4-3/4
4-1/8
4
4-5/8
4-5/8
4-3/4
5
5-1/8
5-3/4
6-1/8
6-5/8

BURNDY
Substation
TYPE FD
STUD CONNECTOR
FOR STUD TO FLAT BAR
High copper alloy stud connector allows bolting cable and tubing terminals to equipment
studs. Hex head captured bolts provide onewrench installation. One pad contact surface
is on centerline of stud. Pad is finished on
both sides. All pads are four hole
NEMA drilled.

Catalog
Number
FD64C5T16
FD65C6T14
FD655C6
FD655D6
FD66C6
FD66D6
FD67C6
FD67D8
FD675C8
FD675D8
FD68C8
FD68D8
FD68D12
FD685C8
FD685D8
FD685D12
FD69C8
FD69D8
FD69D12
FD70D8
FD70D12
FD70D16

Stud
A
3/4
 -16
1
-14
1-1/8
-12
1-1/4
-12
1-1/2
-12
1-3/4
-12
2
-12

2-1/4
-12

2-1/2
-12

3
-12

Nominal
Ampere
Rating ➀
1000
1075
1075
1300
1075
1300
1075
1450
1220
1450
1220
1450
2100
1220
1450
2100
1220
1450
2100
1450
2100
3000

NOTES:
➀ Indoor Rating
2. Contact factory for other variations in drilling, plating, etc.

B

1.75

2.18

2.50

2.88

C

D

3.00
3.00
3.00
4.00
3.00
4.00
3.00
4.00
3.00
4.00
3.00
4.00
4.00
3.00
4.00
4.00
3.00
4.00
4.00
4.00
4.00
4.00

3.00
3.00
3.00
4.00
3.00
4.00
3.00
4.00
3.00
4.00
3.00
4.00
4.00
3.00
4.00
4.00
3.00
4.00
4.00
4.00
4.00
4.00

J

3/8
-16

1/2
-13

5/8
-11

L

N

T

5.72
5.72
5.80
6.86
5.78
6.84
6.23
7.30
6.32
7.39
6.35
7.42
7.42
6.71
7.77
7.77
6.77
8.03
8.03
8.28
8.26
8.24

.62
.62
.62
1.12
.62
1.12
.62
1.12
.62
1.12
.62
1.12
1.12
.62
1.12
1.12
.62
1.12
1.12
1.12
1.12
1.12

.31
.38
.38
.38
.38
.38
.38
.50
.50
.50
.50
.50
.75
.50
.50
.75
.50
.50
.75
.50
.75
1.00

G-23

BURNDY
Substation
TYPE QGFL
BARTAP™
FOR COPPER CABLE TO FLAT
High copper alloy BARTAP™ for joining a range
of cable to bar or pad. One-wrench installation.

Catalog
Number
QGFL1CB1
QGFL1CB1T6
QGFL26B1
QGFL26B1T6
QGFL26B2*
QGFL26B2T6*
QGFL29B1*
QGFL29B1T6*
QGFL31B1*
QGFL31B1T6*
QGFL34B1
QGFL34B1T6
QGFL39B1
QGFL39B1T6
QGFL44B1
QGFL44B1T6
QGFL46B1
QGFL46B1T6
QGFL48B1
QGFL48B1T6

G-24

Conductor

B

10 Sol. - 1 Str.

1-1/8
1-1/4

8 Sol. - 2/0 Str.

1-1/2
6 Str. - 250

1-5/8

2 Sol. - 350

1-3/4

1/0 Sol. - 500

2

350 - 750
750 - 1000
2-1/4
1000 - 1500
1500 - 2000

H

J

1-7/8
2-3/8
2-1/8
2-5/8
1-1/2
2-7/8
2-5/8
3-1/8
2-7/8
3-1/4
3-1/8
3-5/8
3-1/4
3-5/8
3-3/8
4-1/8
4
4-1/2
4-3/4
5-1/4

3/8

1/2

T
(MAX.)
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4

* Can be installed side by side or in-line on NEMA drilled bar.

TYPE FCB
TRANSFORMER
TAP ADAPTER
FOR COPPER AND ALUMINUM
Cast in one piece from copper alloy.
Transformer tap adapter designed to accommodate from 1 to 6 NEMA drilled copper or
aluminum terminal taps from a single
secondary transformer outlet. Tin-plated.
Order mounting hardware and tap terminals
separately.

FIG.
NO.

CATALOG
NUMBER

A
DIA.

H
REF

L

P

1
2
1
2
1
2
3
4

FCB63-4N
FCB63-6N
FCB64-4N
FCB64-6N
FCB65-4N
FCB65-6N
FCB63-2NP300
FCB64-44NP50

.50
.50
.75
.75
1.00
1.00
.50
.75

5.25
5.25
5.75
5.75
7.00
7.00
5.00
9.00

3.75
5.50
4.00
5.75
4.25
6.00
3.50
5.00

2.25
2.25
2.75
2.75
4.00
4.00
3.00
5.00

Fig. 1

Fig. 2

Fig. 3

Fig. 4

W
1

1-1/8

1-3/8
1-5/8
1-3/4
1-3/4
2-1/8
2-1/2
3

BURNDY
Substation
TYPE E-C-G
TRANSFORMER
TAP ADAPTER
FOR COPPER CABLE
Multi-tap, range-taking cast copper alloy connector designed to take 2, 3, or 4 conductors
from a single secondary transformer outlet.

CATALOG
NUMBER

NO. OF
CONDUCTORS

E2C34G1
E3C34G1
E4C34G1

CONDUCTOR SIZE

2
3
4

1/0 Sol. to 500

A
DIA.
.78

D

H

3-3/4

3-7/8

J
1/2-13

L

W

6-1/4

3-1/2
5-1/4
6-7/8

TYPE FN
CONTACT NUT
FLAT TO STUD
High copper alloy contact nut for joining bar or
terminal pads to studs. Designed to carry full
current load from flat to stud.

Catalog Number
Type FN

Stud Dia. and
Threads per Inch

CF
(Cross Flats)

FN62T16
FN63T13
FN64T16
FN655T12
FN66T14
FN67T12

3/8 - 16
1/2 - 13
3/4 - 16
1-1/8 - 12
1-1/4 - 14
1-1/2 - 12

3/4
1
1-1/4
1-3/4
2
2-3/8

H

T

W

3/8
15/32
3/4
1

5/16
3/8
9/16
3/4

1-1/8

7/8

7/8
1-1/4
1-1/2
2-1/8
2-3/8
2-3/4

G-25

BURNDY
Substation
ALUMINUM INTRODUCTION
CONNECTORS FOR
ALUMINUM CONDUCTORS
Bolted aluminum connectors are cast of aluminum alloy and assembled with aluminum
alloy bolts, nuts and galvanized steel
washers. The hex head bolts are captured for
one-wrench installation. The connectors
accommodate aluminum or copper conductor. The “mass anode” design pioneered by
BURNDY® minimizes the effect of galvanic
corrosion on aluminum (anode+) connectors
when used with copper (cathode –) conductor
(Reference Fig. 1).
Joint deterioration caused by relaxation or
“cold flow” of the aluminum is eliminated by
the massive design. Generous contact areas
distribute clamping forces evenly over the
conductor, eliminating points of high stress
that cause “cold flow.” These contact areas
are factory treated to remove surface oxides
and coated with an oxide inhibitor to prevent
their reformation. Large radiating surfaces
G-26
allow the connectors to run cooler than the
copper conductor compensating for the fact
that aluminum has a higher coefficient of thermal expansion. Connector and conductor
expand and contract together during load
cycles, eliminating stresses on the aluminum
body that can cause relaxation of the joint.

CONNECTOR SELECTION

CONDUCTOR PREPARATION

Generally, copper connectors are recommended for copper conductor and aluminum
connectors for aluminum conductor. Where
aluminum connectors are recommended for
use on both aluminum and copper conductors, the copper must be positioned parallel to
or below the aluminum to prevent contamination of the aluminum by copper salts washed
down by rain.

To obtain optimum performance from any
connector, the conductor surface must be
thoroughly cleaned before installation. The
surface oxides that form on all conductors act
as insulation. Failure to remove them
can result in high resistance joint and, ultimately, failure.

Except where indicated, all rigid connectors
accept standard or extra heavy I.P.S. and all
flexible connectors standard I.P.S. If extra
heavy I.P.S. is to be used with a flexible joint,
it must be spelled out at the time of ordering
so that the proper cross sectional area of the
flexible element may be supplied for the
increased conductor rating.

Conductor contact surfaces should be
scratch brushed until bright and shiny.
Aluminum conductor (new or old) should be
coated with BURNDY® PENETROX™ after
scratch brushing. PENETROX™ is a joint
compound that aids in the establishment of
low resistance joints and prevents aluminum
oxides from reforming.

Many aluminum ions
removed by current flow

Few aluminum ions removed
by current flow

Aluminum Anode
Copper Cathode

Copper Cathode

Aluminum Anode

Fig. 1

BURNDY
Substation
TYPE NNT-A
T-CONNECTOR
FOR ALUMINUM AND COPPER
TUBE TO TUBE
Aluminum alloy T-Connector for tubing run
and tap. Properly proportioned to permit use
on copper-aluminum conductor combinations. Captured hex head bolts permit onewrench installation. PENETROX™ joint
compound recommended on contact surfaces.

Catalog
Number

Run

Conductor
Tap

B

H

J

L

NNT15A15A
NNT16A16A
NNT17A17A
NNT18A18A
NNT19A19A
NNT20A20A
NNT21A20A
NNT22A22A

1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4

1
1-1/4
1-1/2
2
2-1/2
3
3
4

3-1/2
3-3/4
4
4-1/4
4-/12
5
5-1/2
6

3-3/8
3-3/8
3-7/8
4-1/2
5
5
5-5/8
6-1/4

1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8

6-7/8
7-/12
7-7/8
9
9
11
11-5/8
12-5/8

G-27

TYPE NNTR-A
T-CONNECTOR
FOR ALUMINUM & COPPER
TUBE TO CABLE
Aluminum alloy T-Connector for tube run,
range of cable tap. Properly proportioned to
permit use on copper-aluminum combinations. One-wrench installation. PENETROX™
joint compound recommended on contact
surfaces.

Catalog
Number

Run

NNTR14A29A
NNTR14A36A
NNTR15A36A
NNTR15A42A
NNTR16A29A
NNTR16A32A
NNTR16A42A
NNTR17A29A
NNTR18A29A
NNTR19A42A
NNTR20A32A
NNTR22A46A

3/4
3/4
1
1
1-1/4
1-1/4
1-1/4
1-1/2
2
2-1/2
3
4

Conductor
Tap
Alum. or Cu.
1/0 Str. - 250
350 - 600
350 - 600
600 - 900
1/0 Str. - 250
250 - 400
600 - 900
1/0 Str. - 250
1/0 Str. - 250
600 - 900
250 - 400
1250 - 1600

ACSR

H

1/0 (6-1) - 4/0 (6-1)
336.4 (18-1) - 477 (30-7)
336.4 (18-1) - 477 (30-7)
477 (30-7) - 795 (54-7)
1/0 (6-1) - 4/0 (6-1)
4/0 (6-1) - 397.5 (18-1)
477 (30-7) - 795 (54-7)
1/0 (6-1) - 4/0 (6-1)
1/0 (6-1) - 4/0 (6-1)
477 (30-7) - 795 (54-7)
4/0 (6-1) - 397.5 (18-1)
1113 (54-9) - 1431 (45-7)

3-1/8
3-1/8
3-3/8
3-3/8
3-3-/8
3-3/8
3-7/8
3-7/8
4-1/2
4-5/8
5

J

1/2

JJ

L

1/2

5-7/8
6-3/8
6-5/8
6-7/8
6-1/2
6-3/4
7-1/4
6-3/4
7-5/8
8-7/8
9
9-1/4

BURNDY
Substation
TYPE NNTR-A
T-CONNECTOR
FOR ALUMINUM AND COPPER
CABLE TO CABLE
Aluminum alloy T-Connector for a range of
copper, aluminum and ACSR cable on run
and tap. Properly proportioned to permit use
on copper-aluminum conductor combinations. One-wrench installation. PENETROX™ joint compound recommended on
contact surfaces.

Fig. 1

Fig. 2

Conductor
Run
Catalog
Number

G-28

NNTR29A29A
NNTR32A25A
NNTR32A32A
NNTR36A25A
NNTR36A29A
NNTR36A36A
NNTR42A32A
NNTR42A36A
NNTR42A42A
NNTR45A45A
NNTR46A42A
NNTR46A46A
NNTR48A48A

Alum. or
Copper
1/0 Str. - 250
250 - 400
250 - 400
350 - 600
350 - 600
350 - 600
600 - 900
600 - 900
600 - 900
900 - 1250
1250 - 1600
1250 - 1600
1500 - 2000

Tap
ACSR

Alum. or
Copper

ACSR

Fig.
No.

B

H

1/0 (6-1) - 4/0 (6-1)
4/0 (6-1) - 397.5 (18.1)
4/0 (6-1) - 397.5 (18-1)
336.4 (18-1) - 477 (30-7)
336.4 (18-1) - 477 (30-7)
336.4 (18-1) - 477 (30-7)
477 (30-7) - 795 (54-7)
477 (30-7) - 795 (54-7)
477 (30-7) - 795 (54-7)
715.5 (30-19) - 1113 (54-19)
1113 (54-19) - 1431 (45-7)
1113 (54-19) - 1431 (45-7)
1272 (54-19) - 1780 (84-19)

1/0 Str. - 250
4 Str. - 1/0 Str.
250 - 400
4 Str. - 1/0 Str.
1/0 Str. - 250
350 - 600
250 - 400
350 - 600
600 - 900
900 - 1250
600 - 900
1250 - 1600
1500 - 2000

1/0 (6-1) - 4/0 (6-1)
4 (6-1) - 1/0 (6-1)
4/0 (6-1) - 397.5 (18-1)
4 (6-1) - 1/0 (6-1)
1/0 (6-1) - 4/0 (6-1)
336.4 (18-1) - 477 (30-7)
4/0 (6-1) - 397.5 (18-1)
336.4 (18-1) - 477 (30-7)
477 (30-7) - 795 (54-7)
715.5 (30-19) - 1113 (54-19)
477 (30-7) - 795 (54-7)
1113 (54-19) - 1431 (45-7)
1272 (54-19) - 1780 (84-19)

2
1
2
1
2
2
2
2
2
2
2
2
2

2-3/4
1-7/8
3
1-7/8
3-1/4
3-1/4
3-1/2
3-1/2
3-1/2
3-3/4
3-3/4
4-3/8
4-3/8

2-5/8
2-5/8
2-5/8
2-5/8
2-5/8
2-5/8
3-1/8
3-1/8
3-1/8
3-1/4
3-1/2
3-3/4
3-7/8

TYPE NS-A
COUPLER
FOR ALUMINUM AND COPPER
TUBE TO TUBE
Aluminum alloy coupler for joining equal sizes
of tube end to end. Properly proportioned to
permit use on aluminum-copper conductor
combinations. One-wrench installation.
PENETROX™ joint compound recommended on contact surfaces.

CATALOG
NUMBER

CONDUCTOR
I.P.S.

NS14A14A
NS15A15A
NS17A17A
NS18A18A
NS19A19A
NS20A20A
NS21A21A
NS22A22A
NS24A24A

3/4
1
1-1/2
2
2-1/2
3
3-1/2
4
5

FIG.
NO.

Fig. 1

J
1/2

1
5/8
2

L
6-3/4
7-1/4
8-1/4
8-3/4
9-1/4
10-1/4
11-1/4
12-1/4
14-1/4

Fig. 2

J

1/2

5/8
5/8

L
5-5/8
4-7/8
6
5
5-7/8
6-3/8
6-3/8
6-5/8
6-7/8
7-3/8
7-1/4
8-3/8
8-5/8

BURNDY
Substation
TYPE NA-A
TERMINAL
FOR ALUMINUM AND COPPER
TUBE TO FLAT
Aluminum alloy terminal for joining copper or
aluminum tube to copper or aluminum pad.
Properly proportioned to minimize conductor
corrosion due to galvanic action. Drilling in
pad conforms to NEMA standards. Onewrench installation. PENETROX™ joint compound recommended on contact surfaces.

Fig. 1

Fig. 2
CATALOG
NUMBER

CONDUCTOR

FIG.
NO.

B

C

G

H

J

L

T

W

NA15A-2N
NA15A-4N
NA16A-4N
NA17A-2N
NA17A-4N
NA18A-2N
NA18A-4N
NA19A-4N
NA20A-4N
NA22A-4N

1
1
1-1/4
1-1/2
1-1/2
2
2
2-1/2
3
4

2
1
1
2
1
2
1
1
1
1

3-1/2
3-1/2
3-3/4
4
4
4-1/4
4-1/4
4-1/2
5
6

1-7/8
3
3
2-1/2
3
2-3/4
3-1/8
3-3/4
4-3/8
5-1/4

1.50
1.50
1.60
1.76
1.76
2.05
2.05
2.19
2.43
2.94

3-3/8
3-3/8
3-3/8
3-7/8
3-7/8
4-1/2
4-1/2
5
5-1/2
6-1/4

1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8

6-3/4
6-3/4
7
7-1/2
7-1/2
7-1/2
7-1/2
7-3/4
8-3/8
9-3/8

3/8
3/8
1/2
1/2
1/2
1/2
1/2
3/4
3/4
7/8

3-1/16
3-1/16
3-7/16
3-11/16
3-11/16
4-1/2
4-1/2
5
5-5/8
6-5/8

Catalog Number*
STANDARD I.P.S.
(Schedule 40) With Guide

Conductor

C

J

XA15A-4N
XA16A-4N
XA18A-4N
XA19A-4N
XA20A-4N
XA21A-4N
XA22A-4N
XA24A-4N

1
1-1/4
2
2-1/2
3
3-1/2
4
5

3
3
3
3-3/4
4-3/8
4-3/4
5-1/4
6-1/2

TYPE XA-A
EXPANSION TERMINAL
FOR ALUMINUM AND COPPER
TUBE TO FLAT
Aluminum alloy expansion connector for joining tube to copper or aluminum bar or equipment pads. Flexible aluminum straps allow
longitudinal or lateral movement and carries
full current load of the joint. PENETROX™
joint compound recommended on contact
surfaces. Pad contact surface is on centerline
of conductor.

* Conforms to 4-hole NEMA mounting standards.

1/2

5/8

L

T

12-3/4
13-5/8
15-1/2
17
18-5/8
20
21
24-1/8

3/8
1/2
1/2
5/8
5/8
7/8
7/8
7/8

G-29

BURNDY
Substation
TYPE NBC-A
BARTAP™
Aluminum alloy bolted type terminal for joining aluminum tube to copper or aluminum
pads. Drilling in pad conforms to NEMA
Standards. PENETROX™ joint compound
recommended on contact surfaces.

Fig. 1

G-30

Fig. 3

Fig. 2

BURNDY
Substation
TYPE NBC-A
(Continued)
CONDUCTOR
ALUMINUM
IPS/EHPS
A
1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

1.32
[33]

1.66
[42]

1.90
[48]

2.38
[42]

2.88
[73]

3.00
[76]

3-1/2”

4.50
[33]

4”

4.50
[114]

5”
6”

5.56
[141]
6.62
[168]

CATALOG
NUMBER

FIG.
NO.

NBC15A-2N
NBC15A-34N

1
2

NBC16A-2N

1

NBC16A-34N

2

NBC16A-44N

3

NBC17A-2N

1

NBC17A-34N

2

NBC17A-44N

3

NBC18A-2N

1

NBC18A-34N

2

NBC18A-44N

3

NBC19A-34N

2

NBC19A-44N

3

NBC20A-34N

2

NBC20A-44N

3

NBC21A-44N

3

NBC22A-34N

2

NBC22A-44N

3

NBC24A-34N

2

NBC86A-44N

3

NOTES:
1. Materials:
Connector: Cast Aluminum Alloy
Hardware: Aluminum Alloy
2. Scratch brush connector contact, surface dry then apply an
oxide inhibitor, “PENETROX™ A”. “PENETROX™ A” can be
purchased from BURNDY® Corporation in can or plastic
squeeze bottles.
3. Recommended Tightening Torque:
1/2-13 300 Inch Pounds
5/8-11 480 Inch Pounds
4. All dimensions in brackets [ ] are in millimeters.

B

H

3.50
[89]
3.75
[95]
3.75
[95]
3.75
[95]
4.00
[102]
4.00
[102]
4.00
[102]
4.25
[108]
4.25
[108]
4.25
[108]
4.50
[114]
4.50
[114]
5.00
[127]
5.00
[127]
5.50
[140]
6.00
[152]
6.00
[152]
7.00
[178]
8.00
[203]

3.00
[76]
3.25
[76]
3.25
[76]
3.25
[76]
3.50
[89]
3.50
[89]
3.50
[89]
4.00
[76]
4.00
[76]
4.00
[76]
4.50
[114]
4.50
[114]
4.50
[114]
4.50
[114]
5.00
[127]
5.50
[140]
5.50
[140]
6.00
[152]
7.25
[184]

DIMENSIONS IN [mm]
J
L
1/2 - 13
1/2 - 13
1/2 - 13
1/2 - 13
1/2 - 13
1/2 - 13
1/2 - 13
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11

6.81
[173]
7.15
[182]
7.15
[182]
8.15
[207]
7.39
[188]
7.39
[188]
8.39
[213]
8.25
[210]
8.25
[210]
9.25
[135]
8.75
[222]
9.75
[248]
9.37
[238]
10.37
[263]
10.89
[277]
10.37
[263]
11.37
[289]
12.45
[316]
13.51
[343]

T

Y

.38
[10]
.38
[10]
.38
[10]
.38
[10]
.38
[10]
.38
[10]
.38
[10]
.38
[10]
.38
[10]
.38
[10]
.50
[13]
.50
[13]
.50
[13]
.50
[13]
.62
[16]
.62
[16]
.62
[16]
.62
[16]
.75
[19]

5.28
[134]
5.45
[138]
5.45
[138]
6.45
[164]
5.57
[141]
5.57
[141]
6.57
[167]
6.00
[152]
6.00
[152]
7.00
[178]
6.25
[159]
7.25
[184]
6.56
[167]
7.56
[192]
7.82
[199]
7.06
[179]
8.06
[205]
8.60
[218]
9.13
[232]

G-31

BURNDY
Substation
TYPE NAR-A
TERMINAL
FOR ALUMINUM AND COPPER
CABLE TO FLAT
Aluminum alloy terminal for joining a wide
range of copper or aluminum cable to copper
or aluminum pad. Properly proportioned to
minimize conductor corrosion due to galvanic
action. Drilling in pad conforms to NEMA
standards. One-wrench installation. PENETROX™ A joint compound recommended on
contact surfaces.

G-32

Fig. 1
Catalog
Number
NAR25A-2N
NAR29A-2N*
NAR29A-4N*
NAR32A-2N
NAR32A-4N
NAR36A-2N
NAR36A-4N*
NAR42A-2N**
NAR42A-4N*
NAR45A-2N
NAR45A-4N
NAR46A-2N
NAR46A-4N*
NAR48A-2N
NAR48A-4N

Conductor
Alum. or Copper
ACSR
4 Str. - 1/0 Str.

4 (6-1) - 1/0 (6-1)

1/0 Str. - 250

1.0 (6-1) - 4/0 (6-1)

250 - 400

4/0 (6-1) - 397.5 (18-1)

350 - 600

336.4 (18-1) - 477 (30-7)

600 - 900

477 (30-7) - 795 (54-7)

900 - 1250

715 (30-19) - 1113 (54-19)

1250 - 1600

1113 (54-19) - 1431 (54-7)

1500 - 2000

* Available with 90 degree pad as shown
(example: NAR36A-4N90).
** Available with 45 degree pad as shown
(example: NAR42A-2N45).

1272 (54-19) - 1780 (84-19)

Fig. 2
No. of holes
in pad
2 NEMA
4 NEMA
2 NEMA
4 NEMA
2 NEMA
4 NEMA
2 NEMA
4 NEMA
2 NEMA
4 NEMA
2 NEMA
4 NEMA
2 NEMA
4 NEMA

Fig. 2A

Fig.
No.

C

H

1
2
2A
2
2A
2
2A
2
2A
2
2A
2
2A
2
2A

1-1/4
1-5/8
3
1-5/8
3
1-3/4
3
2
3
2-5/8
3
2-3/4
3
2-3/4
3

2-3/8
2-7/8
2-3/4

J

L

T

5-1/4
6-1/8

5/16

6-3/8
2-7/8

1/2

3/8
6-5/8
6-7/8

3-3/8

1/2
7-1/8

3-3/4

7-3/4

5/8

7-7/8

3/4

5/8
4

BURNDY
Substation
TYPE UHG-A
BUS SUPPORT
FOR ALUMINUM AND
COPPER TUBE
Aluminum alloy bus support for mounting
tube on post or pedestal insulators. Properly
proportioned to minimize conductor corrosion
due to galvanic action. Rotate caps 180° for
slip or rigid fit. One-wrench installation.
Supplied with hardware for mounting to
cap of insulator. Specify base mounting

CATALOG
NUMBER

CONDUCTOR

UHG14A-3
UHG15A-3
UHG15A-5
UHG17A-3
UHG17A-5
UHG18A-3
UHG18A-5
UHG19A-3
UHG19A-5
UHG20A-3
UHG20A-5
UHG21A-3
UHG22A-5
UHG24A-3
UHG24A-5

hardware, if required, by adding suffix “-B”
to Catalog Number. For static clips add “-CH”
to Catalog Number.

BOLT
CIRCLE

3/4
1
1-1/2
2
2-1/2
3
3-1/2
4
5

3
3
5
3
5
3
5
3
5
3
5
3
5
3
5

G

H

2
2
2-1/4

3-1/2

J

3-5/8

2-1/2

4-1/8

2-3/4

5-1/4
4-5/8

3-1/8

5-1/4

3-5/8

6-1/8

4
4-1/2

6-3/4
7-1/2

5-1/4

8-7/8

1/2

5/8

K

L

W

9/16
9/16
11/16
9/16
11/16
9/16
11/16
9/16
11/16
9/16
11/16
9/16
11/16
9/16
11/16

7-1/2
7-1/2
9-7/8
7-3/4
10-1/8
7-3/4
10-1/8
7-3/4
10-5/8
8-1/4
10-5/8
8-1/4
10-5/8
8-3/4
11-5/8

3
3-1/8
3-3/4
4-1/8
4-5/8
5-5/8
6-1/4
6-5/8
7-3/4

TYPE UHKR-A
BUS SUPPORT
FOR ALUMINUM
CABLE OR TUBE
Aluminum alloy bus support for mounting a
wide range of cable or tube on post or
pedestal type insulators. Supplied with hardware for mounting to cap of insulator. Specify
base mounting hardware, if required, by
adding suffix “-B” to Catalog Number.

CATALOG
NUMBER
UHKR11A-3
UHKR11A-5
UHKR13A-3
UHKR13A-5
UHKR14A-3
UHKR14A-5
UHKR16A-3
UHKR16A-5

CONDUCTOR
CABLE
ALUMINUM
ACSR

TUBE
SCH. 40/80

4 Sol. - 4/0 Str.

6 (6-1) - 4/0 (6-1)

1/4

250 - 550

266.8 (6-7) - 477 (30-7)

3/8 - 1/2

600 - 1113

556.5 (26-7) - 1033.5 (54-7)

3/4

1000 - 2000

1113 (54-19) - 1780 (84-19)

1 - 1-1/4

* With maximum conductor in place.

BOLT
CIRCLE
3
5
3
5
3
5
3
5

G*

H

1-1/8

2-5/8

1-3/8

2-7/8

1-3/4
1-1/2
1-31/32
1-13/16

3-5/8
3-3/8
4-1/16
3-7/8

J

1/2

1/2

K

L

9/16
11/16
9/16
11/16
9/16
11/16
9/16
11/16

7-5/8
9-1/2
7-5/8
8-7/8
7-5/8
9-1/8
7-9/16
9-1/4

G-33

BURNDY
Substation
TYPE LB-A
END CAP
Aluminum alloy end cap for aluminum tube.
Driven into place for a secure fit. Seals out
moisture, reduces electrostatic loss and eliminates hazards created by nesting birds.

CONDUCTOR
ALUMINUM
PIPE SIZE
1/2

3/4

1

1-1/4

1-1/2

G-34

2

2-1/2

3

3-1/2

4

5

6

NOTES:
1. Material: Cast Aluminum Alloy.
2. Dimensions in brackets [ ] are in millimeters.

A

DIMENSIONS IN/[mm]
C

L

.84
[21]
1.05
[27]
1.32
[34]
1.66
[42]
1.90
[48]
2.38
[60]
2.88
[73]
3.50
[89]
4.00
[102]
4.50
[114]
5.56
[141]
6.63
[168]

.38
[9.7]
.50
[13]
.50
[13]
.50
[13]
.50
[13]
.88
[22]
.88
[22]
.88
[22]
.88
[22]
.88
[22]
.88
[22]
.88
[22]

1.25
[32]
1.37
[35]
1.43
[36]
1.43
[36]
1.45
[37]
1.85
[47]
2.01
[51]
2.10
[53]
2.15
[55]
2.22
[56]
2.34
[59]
2.46
[62]

CATALOG NUMBER
SCHD. 40
SCHD. 80
LB13A

LB53A

LB14A

LB54A

LB15A

LB55A

LB16A

LB56A

LB17A

LB57A

LB18A

LB58A

LB19A

LB59A

LB20A

LB90A

LB21A

LB91A

LB22A

LB92A

LB24A

LB94A

LB86A

LB96A

BURNDY
Substation
TYPE WAS-A
TERMINAL CONNECTOR
Aluminum alloy weld type terminal for joining
aluminum tube to copper or aluminum pads.
Drilling in pad conforms to NEMA standards.
PENETROX™ joint compound recommended on pad contact surfaces.

CONDUCTOR
ALUMINUM
SCH. 40/SCH. 80

A

3/4


1.05
[27]

1


1.32
[34]

1-1/4


1-1/2


1.66
[42]

1.90
[48]

CATALOG
NUMBER
WAS14A-2N
WAS15A-2N
WAS15A-34N
WAS16A-2N
WAS16A-34N
WAS17A-2N
WAS17A-34N
WAS18A-2N

2


2.38
[60]

WAS18A-34N
WAS18A-44N
WAS19A-2N

2-1/2


2.88
[73]

WAS19A-34N
WAS19A-44N
WAS20A-2N

3


3.50
[89]

WAS20A-34N
WAS20A-44N

3-1/2


4

5

6


4.00
[102]
4.50
[114]
5.56
[141]
6.63
[168]

NOTES:
1 Material: Cast Aluminum Alloy.
➁ WELDING TO BE DONE BY THE CUSTOMER.
For welding recommendation see drawing SD73608

WSA21A-34N
WAS21A-44N
WAS22A-44N
WAS24A-44N
WAS86A-44N

B
2.50
[64]
2.75
[70]
2.75
[70]
3.00
[76]
3.00
[76]
3.25
[83]
3.25
[83]
3.50
[89]
3.50
[89]
3.63
[92]
3.63
[92]
3.63
[92]
3.63
[92]
3.67
[93]
3.75
[95]
3.75
[95]
4.25
[108]
4.25
[108]
4.25
[108]
4.25
[108]
4.25
[108]

3 After welding, scratch brush connector contact
surface dry then apply an oxide inhibitor
“PENETROX™ A”.
“PENETROX™ A” can be purchased from BURNDY®
Corporation in cans or plastic squeeze bottles.

DIMENSIONS IN/[mm]
G
L
1.50
[38]
1.19
[30]
1.19
[30]
1.38
[35]
1.38
[35]
1.50
[38]
1.50
[38]
1.75
[44]
1.75
[44]
1.75
[44]
2.00
[51]
2.00
[51]
2.00
[51]
2.38
[60]
2.38
[60]
2.38
[60]
2.62
[67]
2.62
[67]
2.88
[73]
3.62
[92]
4.00
[102]

6.50
[165]
6.75
[171]
6.75
[171]
7.00
[178]
7.00
[178]
7.25
[184]
7.25
[184]
7.50
[19]
7.50
[19]
8.62
[219]
7.87
[200]
7.87
[200]
8.87
[225]
8.25
[21]
8.25
[21]
9.25
[235]
8.50
[216]
9.50
[241]
9.50
[241]
9.50
[241]
9.75
[248]

T
.38
[9.7]
.38
[9.7]
.38
[9.7]
.38
[9.7]
.38
[9.7]
.44
[11]
.38
[9.7]
.44
[11]
.38
[10]
.50
[13]
.56
[14]
.56
[14]
.50
[13]
.69
[18]
.62
[16]
.62
[16]
.62
[16]
.62
[16]
.75
[19]
.75
[19]
1.00
[25]

4 Dimensions in brackets [ ] are in millimeters.
5 Tongue finished on ONE SIDE ONLY (bottom).
For tongue finished on both sides, add suffix letter "Q"
to Catalog Number (e.g., WAS22A-44NQ).

G-35

BURNDY
Substation
TYPE WASC-A-N
CENTERFORMED
WELDMENT TERMINAL
Aluminum alloy weldment terminal. Type
WASC-A-N has one contact surface on the
center line of the tube. Holes are NEMA
spaced for terminating aluminum or copper
mating pads. PENETROX™ joint compound
recommended for use on contact surfaces.

G-36

CATALOG
NUMBER
WASC14A2N
WASC15A2N
WASC15A34N
WASC16A2N
WASC16A34N
WASC17A34N
WASC18A2N
WASC18A34N
WASC18A44N
WASC19A2N
WASC19A34N
WASC19A44N
WASC20A2N
WASC20A34N
WASC20A44N
WASC21A2N
WASC21A34N
WASC21A44N
WASC22A2N
WASC22A34N
WASC22A44N
WASC24A34N
WASC24A44N
WASC86A44N

Fig. 3

Fig. 2

Fig. 1

ALUMINUM CONDUCTOR
SCH. 40/80
A [mm]
3/4


1.05 [27]

1


1.32 [33]

1-1/4


1.66 [42]

1-1/2


1.90 [48]

2


2.38 [60]

2-1/2


3


3-1/2


4


2.88 [73]

3.50 [89]

4.00 [102]

4.50 [114]

5


5.56 [141]

6


6.63 [168]

For tongue finished on both sides add suffix letter "Q" to
Catalog Number (e.g., WASC14A2NQ).

FIG.
NO.
1
1
2
1
2
2
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
2
3
3

B

DIMENSIONS IN/[mm]
L
T

2.50 [64]

6.44 [164]

.22 [6]

2.75 [70]

6.69 [170]

.38 [10]

3.00 [76]

7.00 [178]

.38 [10]

3.25 [83]

7.31 [186]

.44 [11]

3.50 [90]

7.56 [192]

.50 [13]

8.56 [217]
3.75 [95]

7.88 [200]

.56 [14]

8.88 [226]
4.00 [102]

8.13 [207]
9.13 [232]

4.25 [108]

.62 [16]

8.38 [213]
9.38 [238]

4.25 [108]
4.25 [108]
4.25 [108]

8.38 [213]
9.38 [238]
8.50 [216]
9.50 [241]
9.50 [241]

.75 [19]
.75 [19]
1.00 [25]

BURNDY
Substation
TYPE WG-A
WELDMENT GROUND STUD

B

.75 DIA.
[19]

Range-taking weldment stud for grounding
Aluminum tube.
1.50 DIA.
[38]

W

6.00
[152]
"A" DIA.
Y

CATALOG NUMBER

ALUM IPS

WG19A

1
 - 2-1/2


WG86A

3
 - 6


Dimensions in brackets [ ] are in millimeters

A
1.315 - 2.88
[33] - [73]
3.50 - 6.62
[89] - [168]

DIMENSIONS IN/[mm]
B
W
3.00
[76]
2.00
[51]

1.32
[34]
3.06
[78]

Y
8.19
[208]
10.31
[262]
G-37

BURNDY
EHV
TABLE OF CONTENTS
Introduction................................................................H-3
Nomogram..................................................................H-4
Gradient Calibrator....................................................H-5
Formula Gradient.......................................................H-6
Nomogram..................................................................H-7
Interference &
Contamination .......................................................H-8

TEE CONNECTORS
Tap-off Pad
SWAB-A-N............................H-17
Standard T
SWT-A-A .....................H-18, H-19
75 Degree T
SWT-A-A-75..........................H-20

APPLICATION SELECTOR
TERMINALS

V Tap
SWAT-A-A-30........................H-21

BUS SUPPORTS

Straight Tubing
SWA-A-N
550 kV.....................................H-9

Rigid
SWOH-A
550 kV...................................H-22

Straight Cable
SWA-A-N
550 kV...................................H-10

Slide
SWSUH-A
550 kV...................................H-23

Center Formed Tubing
SWAC-A-N
550 kV...................................H-11
Expansion
SWXA-A-NK
345 kV...................................H-12
Expansion
SWXA-A-N
550 kV...................................H-13

COUPLERS
Light Design
WSLB-A
550 kV...................................H-14
Standard Design
WS-A
550 kV...................................H-15
Expansion
SWXP-A-A
550 kV...................................H-16

Rigid/Slip
SWHRH-A
550 kV...................................H-24
Vertical
SWVH-A
550 kV...................................H-25
Expansion
SWXHP-A
550 kV...................................H-26

MISCELLANEOUS
90 Degree Elbow
SWL-A
550 kV...................................H-27
End Plug
WLB-A
550 kV...................................H-28
Corona Bell
SCB-A
500 kV...................................H-28
Ground Stud
SWCB-A
500 kV...................................H-29

H-1

BURNDY
EHV

TABLE OF CONTENTS (Continued)
MISCELLANEOUS
(Continued)
Shielding Cap
(Two Piece)
STS-A-N
550 kV...................................H-30
Shielding Cap
(One Piece)
STS-A-NCG
550 kV...................................H-30

Four Bolt
Tap
S2GBPA-AB4
550 kV .....................H-35, H-36
Four Bolt
Bus Support
SH2GBP-A-B4
550 kV .....................H-35, H-36

CABLE SPACERS

CABLE SPACERS

(Two Conductor)

H-2

Four Bolt
Spacer
S2GBP-AB4
550 kV .....................H-35, H-36

(Three Conductor)

Single Bolt
Spacer
S2GBP-A
550 kV .....................H-31, H-32

Spacer
S3GBP-A
550 kV...................................H-37

Single Bolt
Tap
S2GBPA-A
550 kV .....................H-31, H-32

BIFURCATING
TERMINAL

Single Bolt
Bus Support
SH2GBP-A
550 kV .....................H-31, H-32
Two Bolt
Spacer
S2GBP-AB2
550 kV .....................H-33, H-34
Two Bolt
Tap
S2GBPA-AB2
550 kV .....................H-33, H-34
Two Bolt
Bus Support
SH2GBP-A-B2
550 kV .....................H-33, H-34

Terminal
SF2A-NL-EX
550 kV...................................H-38

TRIFURCATING
CONNECTORS
Coupler
SW3A-A44N8
550 kV...................................H-39
T-Tap
SW3AB-A44N8
550 kV...................................H-40
Terminal
SF3A44N8
550 kV...................................H-41

BURNDY
EHV
INTRODUCTION
Connectors for use in EHV Substations must
meet essentially the same electrical and
mechanical requirements as those for other
power connectors. However, operation at
extra high voltages imposes an important
additional requirement. They must not produce corona discharges that interfere with
radio reception and cause energy loss.
Corona forms when the voltage gradient at
the surface of a conducting material exceeds
a critical value and ionizes the surrounding
air. For conductors, the four basic factors that
determine surface voltage gradient are distance from ground, conductor diameter,
phase spacing and voltage.
In A.C. circuits, there are two basic kinds of
corona. Negative corona forms during the
negative half cycle, and positive corona during the positive half cycle. Negative corona
generally appears as a glow on conventional
conductors at about 20 kV rms/cm. Its amplitude is relatively low and causes no significant radio interference. Positive corona
appears as a plume at above 30 kV rms/cm.
Its amplitude is about 50 times higher than
that for negative corona and is the major
cause of radio interference.
BURNDY® EHV Connectors are designed so
that under fair weather operating conditions,
the voltage gradient at the connector surface
will be at a level that will not cause corona
and the resultant radio interference. (RIV)

BURNDY® DESIGN CRITERIA
Cable Connectors
For reasons of economy, EHV systems using
stranded conductor are generally designed to
operate at voltage gradients close to the negative corona onset level. It is essential, therefore, that connectors provide corona-free
performance superior to that of the cable. So
our design criterion calls for the voltage at
which corona extinguishes from the connector to be higher than the voltage at which it
extinguishes from the cable. This criterion is
met by eliminating all projections and by providing smooth contours on all surfaces. On

compression elements, the ends are especially critical. Carefully designed tapers are
provided to keep the voltage gradient at a
level lower than that on the conductor. Of
course, it is still necessary during installation
to smooth crimped elements.
On