2006 TOC_copy 101848 Catalog
107990-Catalog 107990-Catalog 107990-Catalog 781810 Batch7 unilog cesco-content
2014-07-30
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MASTER INDEX A MECHANICAL ....... Connectors secured by nuts, bolts or allen head devices ....... ............ COMPRESSION B SMALL ................... Connectors secured by indent or circumferential crimps ............. AND LARGE COMPRESSION C MEDIUM ...... .......... Connectors secured by indent or circumferential crimps ........ D GROUNDING Irreversable Compression Grounding System and Mechanical Grounding .... ......... .... E OVERHEAD Power distribution connectors both Mechanical and Compression used on pole applications .................. F WEJTAP™ Power actuated connection systems .......... ... ............. G SUBSTATION Power distribution connectors for tube cable and bus applications ... ... ... WELDMENTS H ALUMINUM Extra High Voltage devices ............................................... .............. UNDERGROUND I NETWORK ........................... Power distribution connectors for underground applications ... UNDERGROUND J URD Power distribution connectors for underground applications ........ ...................... TIES K CABLE UNIRAP™ cable ties ......................... ........................... L HARDWARE Nuts, Bolts and Washers of various metals ............ ........... .................. M ACCESSORIES ................................................. Oxide Inhibitors Markers and Terminal Blocks N TOOLING ... Hand-Held, Mechanical Hydraulic and Pneumatic ........ ............ O REFERENCES Dies, Connectors Charts and General Information ................................................ MASTER INDEX ........................... A ................ ......................... ............... B ..................................................................................... C ............. .................... D ................... ....... .... ....... E .......... ................. .... ..................................................................................... F ..................................................................................... G ..................................................................................... H ....... ................................................................... I ..................................................................................... J ..................................................................................... K ................................ ............................................... L ............................................. M ............................... ......... ...................... ......................... N ..................................................................................... O ............................................... BURNDY Mechanical TABLE OF CONTENTS Types KS, KS-3 & SC. . . A-4 Types VA, VVA . . . . . . . A-21 Type BIPC . . . . . . . . . . A-36 Type KSU . . . . . . . . . . . . A-5 Type HFB-P1 . . . . . . . . A-22 SPEC-BLOK . . . . A-37, A-38 Type KSA . . . . . . . . . . . . A-6 Type HFB-N . . . . . . . . . A-23 SPEC-BLOK PLATFORMS . . . . . . . A-39 Types KVS, KVSU . . . . . A-7 Types KA-U, KKA-U . . . A-24 Types KVSW, KVS-A . . . A-8 Type K2A-U . . . . . . . . . A-25 Type QPX . . . . . . . . . . . . A-9 Types K3A-U, KK3A-U . . . . . . . . . . . . . . A-26, A-27 Type QPX-Y . . . . . . . . . A-10 Types 1300A, 1350A, 1500A . . . A-41, A-42, A-43 Types BDA, BDB, BDC . . . . . . . . . A-44, A-45, A-46, A-47, A-48 Type KPA . . . . . . . . . . . A-11 Types K4A-U, KK4A, K11A-U, K21A, K22A . A-28 Types BIT, BISR . . . . . . A-49 Type KPA-UP . . . . . . . . A-12 Type KAU-KIT . . . . . . . A-29 Type BIBS . . . . . . . . . . A-50 Type KLU . . . . . . . . . . . A-13 Type AMS. . . . . . . . . . . A-30 Type BIBD . . . . . . . . . . A-51 Types KA, EA . . . . . . . . A-14 Type AGSKIT . . . . . . . . A-31 Types BIBS-MT, BIBD-MT . . . . . . . . . . A-52 Types BGBL, CL50-1 . . A-15 Type UGSKIT . . . . . . . . A-31 Type BISR-DB . . . . . . . A-53 Types QA, QQA . . . . . . A-16 Type UGSKIT8 . . . . . . . A-32 Type 1PL . . . . . . . . . . . A-54 Types Q2A, Q3A. . . . . . A-17 Type UGS350ULDB . . . A-32 Types QB, Q2B . . . . . . A-18 Type QGFL. . . . . . . . . . A-33 Types QDA & QR . . . . . A-19 Type FCB . . . . . . . . . . . A-34 Types VT, E-C-G . . . . . . A-20 Types KPU-AC, UCU-AC . . . . . . . . . . . A-35 Complies with NFPA 78-86 Ordinary Structures. Complies with NFPA 78-86 Heavy Duty Stacks (order: LD for Lead Plating for Heavy Duty Stacks applications). A-1 BURNDY Mechanical LIGHTNING PROTECTION INFO. Basic rules for selection are: 1 Must be like material to the conductor (Flexitap out due to steel bolts!). A-2 2. Two bolts to ground rod — minimum. 3 Cable to cable connections can be anything — one bolt, two bolt, compression, etc. 4 Cable to steel structure must have 8 square inch contact with steel. 5. Heavy duty stacks — mechanical only. 6. On all connectors with heavy duty stack rating, we must offer 1/16" thick lead plating as an option. Reason is closest 25 ft. to stack opening must use lead coated product. Complies with NFPA 78-86 Ordinary Structures. Complies with NFPA 78-86 Heavy Duty Stacks (order: LD for Lead Plating for Heavy Duty Stack applications) SPECIAL FEATURES Other features are also available for products listed in price book such as undrilled or special drilling, 45° or 90° pad angles, belling for extra flexible cable, smooth or special threaded studs, special labeling or packaging, extra long braid, and nuclear certification. REFER TO FACTORY. ALL OTHERS REFER TO FACTORY 1-800-346-4175 BURNDY Mechanical REVOLUTIONARY BURNDY DESIGN MEETS STRICT UL 486B STANDARDS A-3 Unique ‘‘bite and grip’’ TRITAP™ SERVIT® contact delivers safe, long-term reliability—even without scratch brushing . . . without oxide inhibiting compounds.† . . . and puts the bite on aluminum connections forever! For use on all combinations • Aluminum to aluminum • Aluminum to copper • Copper to copper Patented Available in sizes from #10 through 500 kcmil. Spacer provides built-in separation to retard galvanic corrosion. Triangular edges bite into cable to break through surface oxides ...provide low contact resistance. ...produces gas tight seal. Tin-plated contact surface inhibits oxide formation. Special heat-treated hard, aluminum alloy. Anti-galling, high efficiency threaded components result in high contact force. Easily installed using standard, everyday wrenches. †When used in NEC applications of insulated cables only. BURNDY Mechanical TYPES KS & KS-3 SERVIT® A-4 For Copper, Copperweld Compact, high strength, high copper alloy SERVIT® split-bolt has free-running threads and easy to grip wrench flats. Highly resistant to season cracking and corrosion, the SERVIT® provides maximum pressure and assures a secure connection on all combinations of run and tap conductors. Type KS-3 accommodates 3 maximum size conductors. CONDUCTOR COPPER CATALOG NUMBER KS90 **KS15 **KS17 * KS17-3 **KS20 * KS20-3 **KS22 * KS22-3 **KS23 **KS25 **KS26 **KS27 **KS29 **KS31 **KS34 KS39 KS44 CROSS FLATS L W .50 .50 .63 .85 .85 1.14 .38 .38 .45 .69 1.20 .51 .75 1.50 .60 .82 .94 1.05 1.36 1.36 1.70 1.82 2.31 2.56 1.54 1.77 1.94 1.86 2.07 2.51 2.79 3.29 3.73 .62 .73 .82 1.17 1.17 1.41 1.48 1.94 2.19 RANGE FOR EQUAL RUN AND TAP SOL. 12 STR. - 10 STR. 10 STR. - 8 STR. 8 STR. - 6 SOL. 8 STR. - 6 SOL. 8 STR. - 4 SOL. 8 STR. - 4 SOL. 6 STR. - 2 SOL. 6 STR. - 2 SOL. 6 STR. - 2 STR. 4 STR. - 1/0 STR. 2 STR. - 2/0 STR. 1 STR. - 3/0 STR. 1 STR. - 250 1/0 STR. - 350 2/0 STR. - 500 4/0 STR. - 750 300 - 1000 16 STR. 14 STR. 14 STR. 16 STR. 14 STR. 14 STR. 14 STR. 14 STR. 14 STR. 14 STR. 14 STR. 8 SOL. 8 STR. 1/0 STR. 2/0 STR. 4/0 STR. 4/0 STR. #10 #8 #6 #6 #4 #4 #2 #2 #1 2/0 3/0 — 4/0 — — — — ▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. ▲ COPPERWELD MIN. TAP WITH MAX. RUN MAXIMUM RUN AND TAP STR. TYPE A TYPE D — — 3 #12 3 #12 3 #10 3 #10 3 #8 3 #8 3 #7 3 #5 7 #7 — 7 #5 19 #8 19 #6 19 #5 — — — 8A 8A 6A 6A 4A 4A 3A 2A — — — — — — — — — 9-1/2D 9-1/2D 8D 8D 6D 6D 5D 4D — — — — — — — RECOMMENDED TIGHTENING TORQUE in-lb 80 165 275 385 500 650 825 1000 1100 See note page A-2 * Not UL or CSA Listed ** UL Rated for direct burial. TYPE SC SERVIT® COVER HUG-A-BUG Used indoors or outdoors, this compact, onepiece plastic SERVIT® cover saves time and material, eliminates costly taping of splitbolts. Positive latch snaps easily and quickly over connector, ideal for tight quarters. Selfpositioning plastic fingers wrap around wires fully insulating joint. UL Listed for 600 volt indoor application with type KS. Three Covers accommodate a range of 6 SERVIT® sizes through 2/0 Str. CATALOG NUMBER SC4 SC2 SERVIT® and cover combination can be ordered as follows: CKS4 KS20 with cover CKS2/0 KS26 with cover For other combinations, please contact factory. SC2/0 FOR USE WITH KS17, KS17-3, KS20 KSU17, KSU20 KS22, KS20-3, KS23, KS22-3, KSA6, KSA4, KSU22, KSU23 KS25, KS26, KSA2, KSA 1/0 KSU25, KSU26 BURNDY Mechanical TYPE KSU UNIVERSAL SERVIT® A-5 For All Combinations of Copper, Alum., ACSR, AAAC, 5005, and Steel Tin-plated, high strength copper alloy SERVIT® with spacer. Spacer separates dissimilar conductors and provides long contact length that prevents high pressure point contacts between run and tap conductors. 486A Copper Only Use of PENETROX™ joint compound recommended with Aluminum and ACSR. CONDUCTOR RUN CATALOG CROSS NUMBER FIG. FLAT KSU17 KSU20 KSU22 KSU23 KSU25 KSU26 KSU27 KSU29 KSU31 2 2 2 2 2 2 1 1 1 .62 .69 .74 .81 .93 1.04 1.38 1.38 1.69 KSU34 1 2.00 L W COPPER & ALUMINUM .92 1.05 1.25 1.48 1.77 1.93 2.34 2.50 2.88 TAP ACSR AAAC 5005 COPPER & ALUMINUM ACSR † AAAC 5005 .42 12 SOL. - 6 SOL. 8 (6-1) 12 SOL. - 6 SOL. 8 (6-1) .48 10 SOL. - 4 SOL. 6 (6-1) 10 SOL. - 4 SOL. 6 (6-1) .57 10 SOL. - 2 SOL. 6 (6-1) - 4 (7-1) 10 SOL. - 2 SOL. 6 (6-1) - 4 (7-1) .59 8 STR. - 2 STR. 3 (6-1) - 2 (6-1) 8 SOL. - 2 STR. 6 (6-1) - 2 (6-1) .70 2 STR. - 1/0 STR. 3 (6-1) - 1 (6-1) 10 STR. - 1/0 STR. 6 (6-1) - 1 (6-1) .79 1/0 STR. - 2/0 STR. 1 (6-1) - 1/0 (6-1) 8 STR. - 2/0 STR. 6 (6-1) - 1/0 (6-1) 1.12 1 STR. - 3/0 STR. 1 (6-1) - 2/0 (6-1) 8 SOL. - 3/0 STR. 8 (6-1) - 2/0 (6-1) 1.14 1 STR. - 250 2/0 (6-1) - 4/0 (6-1) 8 STR. - 250 6 (6-1) - 4/0 (6-1) 1.36 4/0 STR. - 350 3/0 (6-1) - 4/0 (6-1) 4 STR. - 350 4 (6-1) - 4/0 (6-1) 336 (30-7) - 477 3.12 1.47 400 - 500 2 STR. - 500 2 (6-1) - 477 (18-1) (18-1) Accommodates compressed conductors within conductor ranges. See note page A-2 MAXIMUM CONDUCTOR STEEL RECOMMENDED SOL. 3 STR. NOM TIGHTENING BWG BWG DIA. TORQUE in-lb. 8 6 4 — — — — — — — 8 6 4 — — — — — 5/32 7/32 1/4 5/16 3/8 7/16 1/2 1/2 5/8 — — — 165 275 275 385 385 500 650 650 825 BURNDY Mechanical TYPE KSA TRITAP SERVIT® A-6 For All Combinations of Aluminum to Aluminum, Aluminum to Copper and Copper to Copper, Aluminum Alloy Tin Plated PATENTED TRIANGULAR PENETRATION TECHNOLOGY CONTACT Features and Benefits • • • • • • • • • • CATALOG CROSS NUMBER FLATS L W No scratch brushing required. No oxide inhibitor required. Orients the conductor. Provides maximum pressure and assures a secure connection of run and tap conductors. Facilitates piercing the aluminum conductor surface oxides. UL 486B listed, 90°C rated. Provides a low contact resistance. Provides equal coefficient of expansion Inhibits the reformation of oxides by producing a gas-tight seal. Provides improved retention of minimum to maximum conductor combinations. ALUM. TO ALUM., ALUM. TO COPPER, COPPER TO COPPER CONDUCTORS MAX. RUN TO MAX. TAP MIN. RUN TO MIN. TAP MAX. RUN TO MIN. TAP KSA6 KSA4 KSA2 .75 .81 .94 1.28 .56 1.38 .62 1.58 .69 #6 STR. (.184) #4 STR. (.232) #2 STR. (.292) #6 STR. (.184) #4 STR. (.232) #2 STR. (.292) KSA 1/0 1.00 1.92 .75 #1/0 STR. (.373) #1/0 STR. (.373) KSA 2/0 1.12 1.92 .88 #2/0 STR. (.418) #2/0 STR. (.418) KSA 4/0 1.49 2.54 1.13 #4/0 STR. (.528) #4/0 STR. (.528) *KSA 350 1.69 3.24 1.50 350 KCMIL (.681) 350 KCMIL (.681) *KSA 500 2.00 3.62 1.73 500 KCMIL (.813) 500 KCMIL (.813) ▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. * Not CSA listed. ** No scratch brushing or oxide inhibiting compounds required for insulated 90° C max. rated conductor for N.E.C. applications. #10 SOL. (.102) #10 SOL. (.102) #8 SOL. (.129) #10 SOL. (.102) #6 SOL. (.169) #8 STR. (.146) #2 STR. COMPACT #8 SOL. (.129) (.268) #2 STR. COMPACT #8 STR. (.146) (.268) #2 STR. COMPACT #6 STR. (.184) (.268) #1/0 STR. COMPACT #4 STR. (.232) (.336) 400 KCMIL #2 STR. COMPACT COMPACT (.659) (.268) RECOMMENDED ▲ TIGHTENING TORQUE in-lb #6 STR. (.184) #4 STR. (.232) #2 STR. (.292) #10 SOL. (.102) #10 SOL. (.102) #8 SOL. (.146) 165 165 275 #1/0 STR. (.373) #8 SOL. (.129) 385 #2/0 STR. (.418) #8 STR. (.146) 385 #4/0 STR. (.528) #6 STR. (.184) 500 #350 KCMIL (.681) #4 STR. (.232) 650 #500 KCMIL (.813) #2 STR. COMPACT (.268) 825 BURNDY Mechanical TYPE KVS OKLIP™ A-7 Mechanical Connector For Copper & Copperweld Compact, two-piece, high strength, high copper alloy BURNDY® OKLIP™ recommended for heavy duty connections. Neoprene rings hold DURIUM™ bolts in place during installation. Installed with ordinary wrench. CONDUCTOR COPPER RUN TAP SOL. COPPERWELD MAX. RUN AND TAP STR. 2 STR. - 2/0 STR. 1/0 STR. - 4/0 STR. 250 - 350 400 - 500 400 - 800 500 - 1000 6 SOL. - 2/0 STR. 10 STR. - 4/0 STR. 10 STR. - 350 10 STR. - 500 3/0 STR - 800 3/0 STR. - 1000 3/0 4/0 — — — — 7 #8 7 #6 19 #8 19 #6 19 #5 — CATALOG NUMBER KVS26 KVS28 KVS31 KVS34 KVS40 KVS44 ▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. TYPE V RECOMMENDED ▲ TIGHTENING TORQUE in-lb — V3/0 V250 V350 — — 180 250 325 375 500 500 See note page A-2 TYPE KVSU UNIVERSAL OKLIP™ Mechanical Connector For All Combinations of Copper, Aluminum, ACSR, AAAC & 5005 Compact, high strength, tin plated copper alloy two-piece connector with spacer and tinplated silicon bronze DURIUM™ hardware. Recommended for heavy duty connections. Spacer separates dissimilar conductors and provides long contact length. Neoprene ring prevents loss of shorter bolt during installation. Longer peened bolt permits swivel action for easier installation. Use of PENETROX™ joint compound recommended with aluminum and ACSR. CONDUCTOR RUN CATALOG NUMBER COPPER & ALUM. KVSU26 KVSU28 KVSU31 KVSU34 KVSU40 KVSU44 TAP ACSR, AAAC, & 5005 2 STR. - 2/0 STR. 3 - 2/0 1/0 STR. - 4/0 STR. 1/0 - 4/0 250 - 350 4/0 - 300 400 - 500 336.4 - 397.5 400 - 800 4/0 - 800 500 - 1000 4/0 - 1000 RUN TAP COPPER COPPER ACSR, SOL., SOL., AAAC, COPPERWELD STEEL COPPERWELD STEEL COPPER & ALUM. & 5005 SOL., NOM. DIA. SOL., NOM. DIA. H 6 STR. - 2/0 STR. 6 STR. - 4/0 STR. 6 - 350 4 - 500 4/0 - 800 4/0 - 1000 Accomodations compressed conductors within diameter range. See note page A-2 6 - 2/0 6 - 4/0 6 - 300 5 - 397.5 3/0 - 715.5 4/0 - 900 1 - 3/0 2/0 - 4/0 — — — — 5/16 - 7/16 3/8 - 1/2 9/16 - 5/8 3/4 - 3/4 3/4 - 1 7/8 - 1-1/8 #6 - 3/0 #6 - 4/0 #6 - 4/0 #4 - 4/0 — — J L W 3/16 - 7/16 2 5/16 1 1-1/2 5/32 - 1/2 2-3/8 3/8 1-1/8 1-3/4 3/16 - 5/8 2-5/8 1/2 1-3/8 2-1/8 7/32 - 3/4 3 1/2 1-1/2 2-1/4 1/2 - 1 3-1/2 1/2 1-5/8 2-1/2 1/2 - 1-1/8 4 3/8 2 3 RECOMMENDED TIGHTENING TORQUE in-lb 180 250 325 375 500 BURNDY Mechanical TYPE KVSW OKLIP™ A-8 Mechanical Connector For Copper and Copperweld. Similiar to OKLIP™ Type KVS except for a high copper alloy spacer that separates run and tap conductors. Provides high contact pressure, confines conductor strands, and assures vibration-proof connection. Longer peened bolt, permits swivel action for easier installation. Silicon bronze DURIUM™ hardware. CATALOG NUMBER RECOMMENDED TIGHTENING TORQUE in-lb CONDUCTOR RUN KVSW26 KVSW28 KVSW31 KVSW34 KVSW40 KVSW44 TAP 2 STR. - 2/0 STR. 1/0 STR. - 4/0 STR. 250 - 350 400 - 500 400 - 800 500 - 1000 6 SOL. - 2/0 STR. 6 SOL. - 4/0 STR. 4 SOL. - 350 4 STR. - 500 4/0 - 800 250 - 1000 180 250 325 375 500 500 See note page A-2 TYPE KVS-A ALUMINUM OKLIP™ Mechanical Connector For All Combinations of Copper, Aluminum†, ACSR†, AAAC and 5005 Three-piece, high-conductivity, non-copper bearing aluminum alloy connector with thick spacer and aluminum hardware. Hardware in KVS26A and KVS28A is stainless steel. Recommended for heavy duty dissimilar metal applications. Spacer separates conductors and provides long contact length. Belled entrances prevent chafing, permit easier assembly of conductors. Longer peened bolt permits swivel action for easier installation. Neoprene ring prevents loss of shorter bolt. PENETROX™ joint compound recommended with aluminum and ACSR. THESE CONNECTORS CAN ACCOMMODATE ACSR CONDUCTORS OVER ARMOR ROD WITHIN THE DIAMETER RANGE INDICATED. APPLICATION OVER ARMOR ROD CONDUCTOR RUN CATALOG NUMBER KVS26A KVS28A KVS31A KVS34A KVS40A KVS44A COPPER, & ALUM.† ACSR†, AAAC, & 5005 COPPER, & ALUM.† TAP ACSR†, AAAC & 5005 RECOMMENDED TIGHTENING TORQUE in-lb 2 STR. - 2/0 STR. 1/0 STR. - 4/0 STR. 250 - 350 400 - 500 400 - 800 500 - 1000 4 - 2/0 1/0 - 4/0 4/0 - 336.4 336.4 - 397.5 336.4 - 715.5 397.5 - 900 10 STR. - 2/0 STR. 10 STR. - 4/0 STR. 6 STR. - 350 4 STR. - 500 3/0 STR. - 800 3/0 STR. - 1000 6 - 2/0 6 - 4/0 6 - 336.4 5 - 397.5 3/0 - 715.5 3/0 - 900 180 240 300 300 300 480 † Accommodates compressed conductors within diameter range. See note page A-2 CONDUCTOR RANGE BY DIAMETER CATALOG MAX. RUN & NUMBER MIN. RUN DIA. MIN. TAP DIA. TAP DIA. KVS26A KVS28A KVS31A KVS34A KVS40A KVS44A .281 .360 .565 .728 .728 .806 .116 .116 .184 .216 .470 .470 .447 .564 .681 .814 1.036 1.162 H J L W 2-1/4 3 3-1/16 3-9/16 4-1/16 4-7/8 5/16 3/8 1/2 1/2 1/2 5/8 1-1/4 1-5/8 1-15/16 2-5/16 2-7/16 2-1/2 1-5/8 2-1/16 2-7/16 2-5/8 2-7/8 3-1/8 BURNDY Mechanical TYPE QPX VERSITAP™ A-9 Parallel Clamp For Copper, Copperweld, CopperweldCopper The VERSITAP™ Type QPX is recommended for Tee, Cross, Parallel, Butt and Tap connections. Range-taking, only 10 connectors required to accommodate conductor sizes from #6 Str. to 1000 kcmil. Edges are rounded for easy taping. Made of high strength, high-conductivity copper alloy and silicon bronze DURIUM™ hardware. * For various configurations, see page A-10. Fig. 1 CATALOG NUMBER QPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444 COPPER CONDUCTOR RUN TAP 6 STR. - 2 STR. 1 STR. - 4/0 STR. 250 - 500 500 - 1000 FIG. NO. 6 STR. - 2 STR. 6 STR. - 2 STR. 1 STR. - 4/0 STR. 6 STR. - 2 STR. 1 STR. - 4/0 STR. 250 - 500 6 STR. - 2 STR. 1 STR. - 4/0 STR. 250 - 500 500 - 1000 1 2 1 2 H Fig. 2 J 1-1/2 2-1/16 5/16 2-3/8 3/8 5/16 2-3/4 3 2-11/16 2-7/8 3-1/16 3-7/16 3/8 5/16 3/8 L 1-5/16 1-13/16 1-3/8 1-3/4 2-1/16 1-3/8 1-13/16 2-1/16 2-5/8 W 1-3/8 1-9/16 1-13/16 1-7/8 2-1/16 2-3/16 2-1/4 2-7/16 RECOMMENDED TIGHTENING TORQUE in-lb ▲ 150 250 375 500 2-9/16 ▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. See note page A-2. CONDUCTOR RUN CATALOG NUMBER QPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444 COPPERWELD TAP COPPERWELD – COPPER 5 SOL. - 3 #7 7 #9 - 7 #5 7 #9 - 7 #5 8A - 4A 3A - 3/0 V 3A - 3/0 V 19 #9 - 19 #6 4/0 EK 19 #6 — COPPERWELD 5 SOL. - 3 #7 5 SOL. - 3 #7 7 #9 - 7 #5 5 SOL. - 3 #7 7 #9 - 7 #5 19 #9 - 19 #6 5 SOL. - 3 #7 7 #9 - 7 #5 19 #9 - 19 #6 19 #6 COPPERWELD – COPPER 8A - 4A 8A - 4A 3A - 3/0 V 8A - 4A 3A - 3/0 V 4/0 EK 8A - 4A 3A - 3/0 V 4/0 EK BURNDY Mechanical TYPE QPX-Y UNIVERSAL VERSITAP™ A-10 Universal Parallel Clamp For Copper and Aluminum High copper alloy cast connector, tin-plated for use with copper or aluminum cable. Makes parallel, tap, tee, cross or end-to-end connections. Edges rounded for easy taping. PENETROX™ joint compound recommended. Fig. 1 CATALOG NUMBER QPX2C2C-Y QPX282C-Y QPX2828-Y QPX342C-Y QPX3428-Y QPX3434-Y QPX4444-Y CONDUCTOR ALUMINUM OR COPPER RUN TAP 6 STR. - 2 STR. 1/0 STR. - 4/0 STR. 1/0 STR. - 4/0 STR. 250 - 500 750 - 1000 6 STR. - 2 STR. 6 STR. - 2 STR. 1/0 STR. - 4/0 STR. 6 STR. - 2 STR. 1/0 STR. - 4/0 STR. 200 - 500 750 - 1000 FIG. NO. Fig. 2 H 1-5/8 1-7/8 2 2-1/4 2-1/2 2-7/8 3-7/8 1 1 2 2 J L 5/16 1-1/2 3/8 5/16 2 1-1/2 2 2-1/2 3-1/2 3/8 1/2 W 1-5/8 1-7/8 2-1/8 2-1/8 2-1/2 2-5/8 3-1/2 ▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7 4, 7-5 7-6 for smaller conductor combinations. See note page A-2. APPLICATION VARIATIONS PARALLEL TAP CROSS TEE SPLICE RECOMMENDED TIGHTENING TORQUE in-lb ▲ 150 250 375 500 BURNDY Mechanical TYPE KPA SCRULUG™ A-11 For Copper Cable High copper alloy tin-plated terminal for joining a wide range of cable to equipment pads or terminal blocks. Especially good in light industrial applications. The tongue and body are a one-piece design. The pressure bar equalizes pressure over the conductor and prevents the screw from cutting into the cable. Fig. 1 CATALOG NUMBER KPA8C KPA4C KPA25 KPA28 KPA34 WIRE RANGE FIG. NO. C D H 8 STR. - 14 SOL. 14 SOL. - 4 STR. 4 STR. - 1/0 STR. 1/0 STR. - 4/0 STR. 4/0 STR. - 500 kcmil 1 1 2 2 2 .38 .50 .75 .97 1.38 .47 .59 .81 1.12 1.38 .72 .94 1.25 1.66 2.44 NOTE: For unplated version add “UNPL” suffix. Fig. 2 K STUD HOLE SIZE L N T RECOMMENDED TIGHTENING TORQUE in-lb .21 .27 .33 .40 .54 .10 1/4 5/16 3/8 1/2 .95 1.20 1.70 2.29 3.14 .22 .30 .41 .53 .75 .06 .06 .10 .13 .20 12 45 180 250 375 BURNDY Mechanical TYPE KPA-UP SCRULUG™ A-12 FOR COPPER CABLE High copper alloy terminal for joining a wide range of cable to equipment pads or terminal blocks. Plain copper finish. Features and Benefits • Compact design. ◊ Easy to use. • Slot Robertson screw, hex head, hex socket bolt. ◊ No special installation tools required. Eliminates over-torquing/potential conductor damage. • One piece design. ◊ Superior torque and pull out performance. • Convenient range taking design. ◊ Reduces catalog numbers. One catalog number accommodates several conductor sizes. • High conductivity copper alloy. ◊ Long lasting, reliable contact. Fig. 1 CATALOG WIRE NUMBER RANGE KPA8CUP KPA4CUP 14 SOL. 6 STR. 14 SOL. 4 STR. FIG. NO. Fig. 2 Fig. 3 C D H K STUD HOLE SIZE 0.38 0.51 0.81 0.20 #10 1.01 0.24 0.07 0.50 0.71 1.00 0.28 1/4 1.28 0.33 0.07 L N T 1 NOTE: For tin plating drop “-UP” suffix and add “-TP” suffix (example: KPA4CTP). For use in grounding applications with a green screw - contact factory. Listed for grounding per UL467. HARDWARE 1/4 Dia. Slot Robertson 5/16 Dia. Slot Robertson RECOMMENDED TIGHTENING TORQUE in-lb 35 45 BURNDY Mechanical TYPE KLU SCRULUG™ A-13 FOR COPPER CABLE OFFSET TONGUE NON-PLATED High copper alloy terminal with offset tongue for joining a wide range of cable to equipment pads or bar. Easy to install with screwdriver or wrench. Connector is reusable. Plain copper finish. Features and Benefits • Convenient range-taking design. ◊ Reduces catalog numbers. One conductor accommodates several conductor sizes. • High conductivity copper alloy. ◊ Long lasting reliable contact. • Compact design. ◊ Easy to use. Reduces labor time. • Slot Robertson screw, hex head/hex socket bolt. ◊ No special installation tools required. Eliminates over-torquing/potential conductor damage. Fig. 1 ➀ CATALOG NUMBER CONDUCTOR KLU25 14 Sol. 1.63 (0.64) Dia. to KLU25TP 10 Sol. 2.60 (1.02) Dia. CU KLU35 14 Sol. 1.63 (.0641) Dia. to KLU35TP 6 Str. 4.67 (.184) Dia. CU KLU70 8 Sol. 3.28 (.129) Dia. to KLU70TP 2 Str. 7.42 (.292) Dia. CU KLU125 2 Str. 7.42 (.292) Dia. to KLU125TP 1/0 Str. 9.44 (.372) Dia. CU KLU175 4 Str. 5.89 (.232) Dia. to KLU175TP 3/0 Str. 11.94 (.470) Dia. CU KLU225 2 Str. 7.42 (.292) Dia. to KLU225TP 4/0 Str. 13.4 (.528) Dia. CU KLU300 1/0 Str. 9.44 (.372) Dia. to KLU300TP 350 MCM 17.30 (.681) Dia. CU KLU400 1/0 Str. 9.44 (.372) Dia. to KLU400TP 500 MCM 207 (.813) Dia CU Fig. 2 RECOMMENDED FIG. B C K L N T TIGHTENING NO. (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) TORQUE IN LBS. 3 2 1 2 6.4 .26 8.4 .33 11.8 .46 16.9 .63 18.0 .71 19.6 .77 25.2 1.0 29.6 1.16 NOTES: ➀ Suffix “-TP” on catalog number denotes tin plate (example: KLU400TP). 2 Material: Copper alloy. 8.0 .31 10.0 .39 12.0 .47 16.9 .63 19.0 .75 26.2 .99 26.2 .99 38.0 1.60 3.6 .14 6.0 .20 6.7 .26 6.5 .26 10.0 .39 8.5 .33 10.0 .39 10.0 .39 26.0 1.02 31.6 1.24 39.6 1.56 50.5 1.99 66.0 2.20 65.0 2.56 72.0 2.83 104.0 4.09 6.3 .21 5.6 .22 6.4 .25 10.8 .43 11.0 .43 13.0 .51 13.1 .52 23.0 .91 1.9 .07 1.8 .07 2.1 .08 2.7 .11 4.0 .16 3.1 .12 3.1 .12 4.5 .18 20 45 50 50 124 204 325 375 Fig. 3 HARDWARE No. 8 - 32 Slotted Round Machine Screw 1/4 UNF Slotted Set Screw 5/16 UNF Slotted Set Screw 3/8 UNF Slotted Set Screw 3/8 UNF Socket Set Screw 7/16 UNF Socket Set Screw 5/8 UNF Slotted Set Screw 5/8 UNF Slotted Set Screw STUD STRIP HOLE QUANTITY/ LENGTH SIZE PACKAGE (IN.) #6 100 7/16 #10 100 5/8 1/4 100 3/4 1/4 25 15/16 3/8 12 1 5/16 12 1-5/16 3/8 6 1-5/8 3/8 3 1-5/32 BURNDY Mechanical TYPE KA KA-LUG™ A-14 For Copper Cable Compact, economical, high copper alloy terminal for joining a wide range of cable to equipment pads or terminal blocks. Fig. 1 CATALOG NUMBER CONDUCTOR KA8C KA4C KA25 KA25-2TC 38 KA28 KA34 14 SOL. - 8 STR. 14 SOL. - 4 STR. 4 STR. - 1/0 STR. 4 STR. - 1/0 STR. 1 STR. - 4/0 STR. 4/0 STR. - 500 C H J K STUD HOLE SIZE 3/8 9/16 3/4 3/4 15/16 1-3/8 5/8 3/4 15/16 15/16 1-1/4 2-3/32 #12 5/16 1/2 1/2 5/8 13/16 7/32 9/32 27/64 27/64 27/64 9/16 #10 1/4 3/8 3/8 3/8 1/2 FIG. NO. 1 2 3 2 Fig. 2 Fig. 3 L N T RECOMMENDED TIGHTENING TORQUE in-lb 13/16 1-1/8 1-11/16 2-13/16 1-15/16 2-9/16 3/16 1/4 3/8 3/8 7/16 9/16 3/32 7/64 1/8 1/8 3/16 9/32 25 45 200 200 275 375 ▲ Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. TYPE EA VERSILUG™ For Copper Cable Compact, high copper alloy terminal for joining a wide range of cable to equipment pads or bar. Clamping element adjustable to several angles. One-wrench installation. CATALOG NUMBER EA2C EA25 EA28 EA28-2N EA34 EA34-2N CONDUCTOR 8 SOL. - 2 STR. 2 STR. - 1/0 STR. 1/0 STR. - 4/0 STR. 250 - 500 NO. OF HOLES IN PAD 1 1 1 2 NEMA 1 2 NEMA * “N” indicates NEMA standard stud holes. ▲ Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. C D E H 13/16 7/8 1-1/16 1-1/8 1-3/8 3-5/8 1-5/8 3-5/8 — — — 1-3/4 — 1-3/4 1-3/8 1-7/16 1-1/16 1-3/8 K 7/16 1-3/4 2-1/4 9/16 STUD HOLE SIZE L N 3/8 3/8 3/8 1/2 1/2 1/2 2-1/2 2-11/16 3-3/16 5-1/8 4 5-5/8 13/32 7/16 17/32 5/8 13/16 5/8 T RECOMMENDED TIGHTENING TORQUE in-lb 1/4 150 180 5/16 250 3/8 375 BURNDY Mechanical TYPE BGBL LAY-IN QIKLUG™ A-15 *UL LISTED 90° C, 600 V The Lay-In QIKLUG™, Type BGBL is manufactured from high strength 6061-T6 aluminum, and is ideally suited for grounding and bonding applications accommodating both copper and aluminum conductor sizes #14 AWG to 250 kcmil. Fig. 1 Features and Benefits • * UL 486B listed, AL9CU rated. ◊ For copper and aluminum conductor combinations up to 90° C, 600 Volt applications. • UL Recognized for grounding and bonding. ◊ Ensures reliability. • Electro-tin plated. ◊ Provides low contact resistance. • Lay-in feature. ◊ Eases installation. Fig. 2 DIMENSIONS CATALOG NUMBER FIG NO. CONDUCTOR RANGE 1 4 - 14 AWG BGBL-1/0 1 1/0 - 14 AWG BGBL-250 2 250 kcmil - 6 *BGBL-4 C D E H REF .39 [10] .63 [16] .88 [22] .62 [16] .80 [20] 1.18 [30] .48 [12] .83 [21] 1.00 [30] .79 [20] 1.16 [29] 1.72 [44] J 1/4 - 28 3/8 - 24 7/16 - 18 NOTE: PEN-A PENETROX® inhibitor is recommended for all aluminum terminations. TYPE CL50-1 COPPER LAY-IN QIKLUG™ FOR COPPER The Lay-In QIKLUG™ is manufactured from high strength pure electrolytic copper to ensure maximum strength and conductivity. UL467 Listed for direct burial in earth or concrete. The open-faced design allows for fast lay-in of the conductor without the need for cutting or breaking. CATALOG NUMBER CL50-1 WIRE RANGE COPPER STUD HOLE #14 - #4 CU #10 K DIA. L N T .22 [6] .28 [7] .28 [7] 1.10 [28] 1.63 [41] 2.18 [55] .20 [5] .44 [11] .45 [11] .13 [3] .19 [5] .25 [6] HEX SIZE SLOT SLOT 7/32 BURNDY Mechanical TYPES QA, QQA QIKLUG™ A-16 For Copper Cable Type QA heavy duty, compact, high copper alloy terminal for joining a wide range of cable to equipment pads or bar. Fast one-wrench installation. Type QQA heavy duty, high copper alloy terminal for joining cable to equipment pads or bar. Twin clamping elements secure joint vibration and flexing. One-wrench installation. Type QA CATALOG NUMBER* CONDUCTOR TYPE QA TYPE QQA COMMERCIAL NAVY QA8C-B QA8C-2B QA4C-B QA4C-2B QA1C-B QA1C-2B QA26-B QA26-2B QA28-B QA28-2B QA28-2N* QA31-B QA31-2B QA31-2N* QA34-B QA34-2B QA34-4B QA34-2N* QA40-B QA40-2N* QQA8C QQA8C-2 QQA4C QQA4C-2 QQA1C QQA1C-2 QQA26 QQA26-2 QQA28 14 SOL. - 8 STR. 4 - 14 8 STR. - 4 STR. 23 - 40 4 STR. - 1 STR. 50 - 75 1/0 STR - 2/0 STR. 100 - 125 3/0 STR. - 4/0 STR. 150 - 200 QQA28-2N* QQA31 250 - 350 250 - 350 QQA31-2N* QQA34 400 - 500 400 - 500 QQA34-2N* QQA40-2N* QQA40-4N QA44-B QA44-2N* QQA44-2N QA44-4N* QQA44-4N* QA46-B QA46-2N* 600 - 800 850 - 1000 1100 - 1500 * ‘‘N’’ indicates NEMA standard stud holes. All 4N items See note page A-2 650 - 800 1000 1300 NO. OF HOLES IN PAD 1 2 1 2 1 2 1 2 1 2 2 NEMA 1 2 2 NEMA 1 2 4 2 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA C 9/16 5/8 13/16 1 1-3/16 1-3/8 1-7/8 1-3/8 1-5/8 3 D H K 9/16 — 11/16 1-1/4 5/8 7/32 5/8 — 3/4 1-3/16 5/8 9/32 3/4 — 1 1-9/16 7/8 11/32 1 — 1-3/16 1-15/16 1 13/32 1-1/16 — 2 1 1-5/16 3-1/8 1-3/4 9/16 1-3/8 — 17/32 1-31/32 1 1-11/16 7/16 3 1-3/4 9/16 1-5/8 — 17/32 2 13/32 1 2 1-15/16 7/16 3-3/32 1-3/4 9/16 1-7/8 — 11/16 2-7/16 3 1-3/4 9/16 2 3 3 3-1/16 2-1/8 2-1/8 3 1-7/8 E&F Type QQA — 1-3/4 — 1-3/4 11/16 2-3/4 3-1/8 STUD HOLE SIZE #10 1/4 5/16 3/8 1/2 3/8 1/2 3/8 1/2 5/8 1/2 5/8 L LL 1-3/8 2-5/16 2 3 1-7/16 2-3/8 2 2-15/16 1-3/4 2-13/16 2-9/16 3-5/8 2 3-3/16 3 4-3/16 2-1/4 3-9/16 3-9/16 — 4-5/16 5-5/8 2-11/36 4-1/8 3-3/8 — 4-7/16 5-7/8 3-3/16 4-7/8 3-9/16 — 3-1/2 — 4-11/16 6-9/32 3-11/16 — 4-14/16 7-3/32 — 3-15/16 — N T RECOMMENDED TIGHTENING TORQUE in-lb 9/32 5/16 5/32 75 5/16 3/16 110 11/32 150 7/32 7/16 17/32 7/16 5/8 11/16 7/16 5/8 13/16 7/16 7/16 5/8 27/32 5/8 180 1/4 250 5/16 325 5/16 375 3/8 500 1 9/16 1/2 5 7-1/8 5/8 13/16 9/16 3/4 1/2 4-3/8 5-1/4 — — 1-1/16 5/8 1/2 9/16 600 BURNDY Mechanical TYPE Q2A QIKLUG™ A-17 For Copper Cable Compact, high copper alloy terminal for joining two cables to equipment pads or bars. Each element accommodates a wide range of cable. One-wrench installation. CATALOG NUMBER* Q2A1C-2 Q2A26-2N Q2A28-2N Q2A28-4N Q2A31-2N Q2A31-4N Q2A34-2N Q2A34-4N Q2A40-2N Q2A40-4N Q2A44-4N Q2A46-4N CONDUCTOR NO. OF HOLES IN PAD 4 STR. - 1 STR. 1/0 STR. - 2/0 STR. 2 2 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 3/0 STR. - 4/0 STR. 250 - 350 400 - 500 600 - 800 4 NEMA 850 - 1000 1100 - 1500 4 NEMA C D E&F H K STUD HOLE SIZE 1-1/2 1-5/8 1-7/8 3 2-3/8 3 2-1/2 3 1-7/8 1 3/4 1-1/16 1-3/16 7/16 3/8 1-3/8 1-3/4 2 N T W 7/16 7/32 7/32 1-13/16 1-15/16 1-15/16 2-1/8 2-1/8 3 3 3-3/4 3-3/4 4-11/32 4-11/32 5 1/4 4-1/2 1-11/16 3-1/8 L 2-7/8 4-3/16 4-3/8 9/16 1/2 4-11/16 5/16 5/8 3/8 3 2-7/16 5 7/16 3-1/4 3-1/2 2-3/4 3-1/8 5-1/4 5-1/2 1/2 11/16 3-1/4 RECOMMENDED TIGHTENING TORQUE in-lb ▲ 150 180 250 325 375 500 600 * ‘‘N’’ indicates NEMA standard stud holes. All 4N items See note page A-2 TYPE Q3A QIKLUG™ For Copper Cable Compact, high copper alloy terminal for joining three cables to equipment pads or bar. Each element accommodates a wide range of cable. One-wrench installation. CATALOG NUMBER* Q3A28-2N Q3A28-4N Q3A31-2N Q3A31-4N Q3A34-2N Q3A34-4N Q3A40-4N Q3A44-4N Q3A46-4N CONDUCTOR NO. OF HOLES IN PAD 3/0 STR. - 4/0 STR. 250 - 350 400 - 500 600 - 800 850 - 1000 1100 - 1500 * ‘‘N’’ indicates NEMA standard stud holes. 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 4 NEMA 4 NEMA C 1-7/8 3 2-3/8 3 2-1/2 D 3-1/8 1-3/4 3 3-1/4 3-1/2 E&F 3-1/4 T W RECOMMENDED TIGHTENING TORQUE in-lb 1-3/8 4-5/16 4-3/8 1/4 3-3/16 250 1-11/16 4-7/16 5/16 4-1/16 325 3/8 4-9/16 375 7/16 1/2 11/16 5-13/16 6-5/8 7-7/8 H 1-15/16 2-7/16 2-3/4 3-1/8 K 9/16 STUD HOLE SIZE 1/2 L 4-3/4 5 5-1/4 5-1/2 N 5/8 500 600 BURNDY Mechanical TYPE QB QIKLUG™ A-18 For Copper Cable Compact, high copper alloy side entrance terminal for joining a range of cable at right angles to terminal blocks. One-wrench installation. CATALOG NUMBER* QB8C QB4C QB1C QB26 QB28 QB31-2N CONDUCTOR NO. OF HOLES IN PAD 14 SOL. - 8 STR. 8 STR. - 4 STR. 4 STR. - 1 STR. 1/0 STR. - 2/0 STR. 3/0 STR. - 4/0 STR. 250 - 350 1 1 1 1 1 2 NEMA C D E H K STUD HOLE SIZE 9/16 9/16 27/32 13/16 1 1-1/16 3-1/4 — — — — — 1-3/4 7/8 13/16 1 1-1/32 1-5/16 1-11/16 7/32 #10 9/32 1/4 13/32 3/8 9/16 1/2 K STUD HOLE SIZE L 3/8 1/2 1 5-3/16 5-7/8 6-11/16 11/16 13/16 1 13/16 L N T 1-1/8 1-3/8 1-1/2 1-13/16 2-1/16 4-1/2 9/32 5/32 1/4 11/32 7/16 17/32 5/8 7/32 1/4 5/16 RECOMMENDED TIGHTENING TORQUE in-lb ▲ 75 110 150 180 250 325 “N” indicates NEMA standard stud holes. TYPE Q2B QIKLUG™ For Copper Cable Compact, high copper alloy terminal for joining two cables at right angles to a single terminal block. Each element accommodates a range of cable. One-wrench installation. CATALOG NUMBER* Q2B28-2N Q2B31-2N Q2B40-4N CONDUCTOR NO. OF HOLES IN PAD C D E&F H 3/0 STR. - 4/0 STR. 250 - 350 600 - 800 2 NEMA 2 NEMA 4 NEMA 1-7/8 2-3/8 3 3-1/8 3-3/16 3-1/16 1-3/4 1-11/16 1-3/8 1-3/8 1-3/8 2-5/16 “N” indicates NEMA standard stud holes. All 4N items See note page A-2 9/16 N T 5/8 1/4 5/16 7/16 RECOMMENDED TIGHTENING TORQUE in-lb 250 325 500 BURNDY Mechanical TYPE QDA QIKLUG™ A-19 For Copper Cable Compact, high copper alloy terminal for joining a wide range of cable to equipment studs. Provides low contact resistance when gripped between two contact nuts. Onewrench installation. CATALOG NUMBER QDA8C QDA4C QDA1C QDA26 QDA28 QDA31 QDA34 QDA40 CONDUCTOR COMMERCIAL NAVY 14 SOL. - 8 STR. 8 STR. - 4 STR. 4 STR. - 1 STR. 1/0 STR. - 2/0 STR. 3/0 STR. - 4/0 STR. 250 - 350 400 - 500 600 - 800 C 3 - 14 23 - 40 50 - 75 100 - 125 150 - 200 250 - 350 400 - 500 650 - 800 1 1-1/4 1-1/2 1-7/8 2-1/8 H K 11/16 3/4 1 1-3/16 1-5/16 1-11/16 2 2-5/16 7/16 STUD HOLE SIZE L 1-7/8 3/8 9/16 1/2 11/16 13/16 1-1/16 5/8 3/4 1 2-3/16 2-1/2 2-5/8 3 3-5/8 4-3/16 T RECOMMENDED TIGHTENING TORQUE in-lb 3/16 7/32 9/32 75 110 150 180 250 325 375 500 5/16 3/8 TYPE QR QIKLINK® SPLICE OR REDUCER For Copper Cable to Cable High copper alloy splicer/reducer for joining a range of cable end to end. Neat, compact easy to tape installation. One-wrench installation. CATALOG NUMBER QR4C QR1C QR26 QR28 QR31 QR34 QR40 See note page A-2. CONDUCTOR EITHER SIZE H L W RECOMMENDED TIGHTENING TORQUE in-lb 8 STR. - 4 STR. 4 STR. - 1 STR. 1/0 STR. - 2/0 STR. 3/0 STR. - 4/0 STR. 250 - 350 400 - 500 600 - 800 3/4 1-1/16 1-3/16 1-3/8 1-11/16 1-15/16 2-7/16 1-11/16 1-15/16 2-1/8 2-3/8 2-5/8 3-1/16 3-5/8 5/8 11/16 13/16 1 1-1/4 1-7/16 1-7/8 110 150 180 250 325 375 500 BURNDY Mechanical TYPE VT VARITAP™ T-CONNECTOR A-20 For Copper Cable to Cable High copper alloy T-connector for cable run, cable tap. V-bolt clamping elements accommodate large range of cable and are particularly suited for extra flexible cable. One-wrench installation. CATALOG NUMBER VT2C2C VT2525 VT2825 VT2828 VT3025 VT3030 VT3425 VT3428 VT3430 VT3434 VT4040 VT4425 VT4428 VT4834 VT4844 VT4848 CONDUCTOR RUN TAP H L W 8 SOL. - 2 STR. 6 SOL. - 1/0 STR. 8 SOL. - 2 STR. 6 SOL. - 1/0 STR. 6 SOL. - 1/0 STR. 1/0 STR. - 4/0 STR. 6 SOL. - 1/0 STR. 1/0 STR. - 300 6 SOL. - 1/0 STR. 1/0 STR. - 4/0 STR. 1/0 STR. - 300 300 - 500 500 - 800 6 SOL. - 1/0 STR. 1/0 STR. - 4/0 STR. 300 - 500 750 - 1000 1500 - 2000 1-5/16 2-5/16 2-5/8 3-1/8 3-1/16 3-3/8 3-5/16 3-11/16 3-1/2 3-5/8 3-3/4 4-1/2 4-5/16 4-1/8 5-1/4 5-3/4 6-1/4 1-5/16 1-7/16 1-1/4 1-11/16 1-3/8 1-15/16 1-1/2 1-11/16 1-15/16 2-1/4 2-5/8 2 2 5 5 5 1/0 STR. - 4/0 STR. 1/0 STR. - 300 300 - 500 500 - 800 750 - 1000 1500 - 2000 1-5/8 1-7/8 2-5/16 2-9/16 2-7/8 4-1/4 See note page A-2 TYPE E-C-G TRANSFORMER TAP ADAPTER For Copper Multi-tap, range-taking cast copper alloy connector designed to take 2, 3 or 4 conductors from a single secondary transformer outlet. CATALOG NO. OF CONDUCTOR A NUMBER CONDUCTORS SIZE DIA. E2C34G1 E3C34G1 E4C34G1 2 3 4 1/0 SOL. - 500 .78 D H 3-3/4 2-7/8 J L 1/2-13 6-1/4 W 3-1/2 5-1/4 6-7/8 RECOMMENDED TIGHTENING TORQUE in-lb 480 RECOMMENDED TIGHTENING TORQUE in-lb RUN TAP 275 385 250 250 325 325 375 375 375 375 500 500 500 600 600 600 275 385 385 250 385 325 385 250 325 375 500 385 250 375 500 600 BURNDY Mechanical TYPE VA, VVA VARILUG™ A-21 For Copper Cable High copper alloy terminal for joining a wide range of cable to equipment pads or bar. Particularly suitable for use on extra flexible cable. One-wrench installation. Type VVA, twin elements secure joint against vibration and flexing. Particularly recommended for use on extra flexible cables. One-wrench installation. CATALOG NUMBER* TYPE VA TYPE VVA VA2C VA25 VA28 VA28-2N VA30 VA30-2N VA34 VA34-2N VA34-4N VA40 VA40-2N VA40-4N VVA2 VVA25 VVA28 VVA28-2N VVA30 VVA30-2N VVA34 VVA34-2N VVA34-4N VVA40 VVA40-2N VVA40-4N CONDUCTOR 8 SOL. - 2 STR. 6 SOL. - 1/0 STR. 1/0 STR. - 4/0 STR. 1/0 STR. - 300 300 - 500 500 - 800 “N” indicates NEMA standard stud holes. All 4N items See note page A-2 Type VVA Type VA NO. OF HOLES IN PAD 1 1 2 NEMA 1 2 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA 4 NEMA C 13/16 7/8 D 1-1/4 1-5/16 1-1/2 1-1/16 3-1/2 1-5/8 1-1/8 3-9/16 2 1-3/8 3-5/8 3 3-5/8 2-5/16 1-5/8 3-5/8 3 2-5/8 E&F H — — — 1-3/4 — 1-3/4 — 1-3/4 1-3/4 — 1-3/4 1-3/4 1-1/2 1-7/8 2-1/4 2-3/16 3-11/32 2-7/8 K 7/16 STUD HOLE SIZE 3/8 7/16 9/16 7/16 1/2 3/8 9/16 1/2 11/16 9/16 9/16 5/8 1/2 L LL 2-3/4 4-1/16 2-7/8 4-5/16 2-7/8 4-1/8 4-15/16 6-3/6 3-1/4 4-5/8 5-3/16 6-9/16 3-13/16 5-5/16 5-3/8 6-7/8 5-3/8 6-7/8 4-1/2 6-3/8 5-13/16 7-11/16 5-13/16 7-11/16 N T 13/32 1/4 7/16 17/32 5/8 5/16 5/8 5/8 13/16 5/8 5/8 3/8 15/16 5/8 5/8 RECOMMENDED TIGHTENING TORQUE in-lb 275 385 250 325 375 500 BURNDY Mechanical TYPE HFB-P1 A-22 BAR CLAMP ASSEMBLY COMPONENTS For Copper Bar To build your own high strength clamp assembly for multiple flat bar using type HFB-P1 bar clamps and clamping hardware, the following tables have been provided. The clamp assembly eliminates the need for drilling the flat bar and is used in indoor and outdoor applications. BAR CLAMP BAR CATALOG RUN TAP NUMBER ‘A’ ‘AA’ HFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1 2.00 3.00 4.00 4.00 6.00 6.00 8.00 ONE CLAMP HALF “J” BOLT DIA. L 2.00 3.00 2.00 4.00 3.00 6.00 8.00 3/8 3/8 3/8 1/2 1/2 5/8 3/4 4.38 4.38 5.75 5.75 7.75 8.12 10.50 W Z RECOMMENDED TIGHTENING TORQUE in-lb 4.38 4.38 5.75 5.75 4.75 8.12 10.50 * * * * * * * 240 240 240 480 480 660 1990 *Z=Space between the bar clamp contact surfaces COPPER BUS BAR WIDTH (INCHES) RUN-A TAP-AA 2 3 4 4 6 6 8 BAR CLAMP ASSEMBLY COMPONENTS † SILICON BRONZE CLAMPING HARDWARE BAR CLAMP QTY. CAT. NO. 2 3 2 4 3 6 8 2 2 2 2 2 2 2 BOLTS HFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1 NUTS QTY. CAT. NO. QTY. CAT. NO. 4 4 4 4 4 4 4 38 X (*) HEB 38 X (*) HEB 38 X (*) HEB 50 X (*) HEB 50 X (*) HEB 62 X (*) HEB 75 X (*) HEB 4 4 4 4 4 4 4 38CHEN 38CHEN 38CHEN 50CHEN 50CHEN 62CHEN 75CHEN SPLIT LOCK WASHERS QTY. CAT. NO. 4 4 4 4 4 4 4 38SW 38SW 38SW 50SW 50SW 62SW 75SW † Ordered separately from BURNDY®. * See table below when ordering assembly clamping bolts to specify correct bolt length in Cat. #. CLAMP NUMBER “J” BOLT DIA. WHEN Z = 1.25 WHEN Z = 1.50 HFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1 3/8 (-16) 3/8 (-16) 3/8 (-16) 1/2 (-13) 1/2 (-13) 5/8 (-11) 3/4 (-10) 3.00 3.00 3.00 3.25 3.25 3.50 3.75 3.25 3.25 3.25 3.50 3.50 4.00 4.00 NOTE: When ordering assembly bolts specify correct bolt length in catalog number as indicated in table. BOLT LENGTH WHEN WHEN Z = 1.75 Z = 2.00 3.50 3.50 3.50 3.75 3.75 4.00 4.50 4.00 4.00 4.00 4.00 4.00 4.50 4.50 WHEN Z = 2.25 WHEN Z = 2.50 WHEN Z = 2.75 WHEN Z = 3.00 4.00 4.00 4.00 4.50 4.50 4.50 5.00 4.50 4.50 4.50 4.50 4.50 5.00 5.00 4.50 4.50 4.50 5.00 5.00 5.00 5.50 5.00 5.00 5.00 5.00 5.00 5.50 5.50 BURNDY Mechanical TYPE HFB-N BAR CLAMP TAP PAD ADAPTER A-23 For Copper Bar High conductivity copper, tap pad adapter provides a NEMA drilled contact pad when assembled to the HFB-P1 clamps. Tap connections can be made from copper bus bar(s) without drilling, by bolting standard mechanical or compression terminal pads directly to the pre-drilled tap pad Fig. 1 Fig. 2 CATALOG NUMBER FIG. NO. A-C E&F L N USE WITH ‘H’ CLAMP CATALOG NUMBER ① HFB33-4N HFB44-4N HFB66-6N 1 1 2 3.00 4.00 6.00 1.75 1.75 1.75 7.00 9.12 11.31 .62 1.12 1.12 HFB33P1 HFB44P1 HFB66P1 ① ‘H’ Clamp (two required per assembly) and hardware (as shown) not included with bar clamp tap pad, order separately. BURNDY Mechanical TYPES KA-U, KKA-U UNIVERSAL TERMINAL A-24 (One Conductor) For Aluminum and Copper Conductors These dual-rated one-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance. Fig. 1 Fig. 2 AL9CU Fig. 3 CATALOG NUMBER* FIG. NO. WIRE RANGE ALUMINUM OR COPPER KA6U KA2U KA25U KA26U KA29U KA30U KA31U KA34U KA36U KA40U KA44U KKA31U-2N KA36U-2N KA40U-2N KA44U-2N 1 1 1 2 2 2 2 2 2 2 2 3 4 4 4 14 STR. - 6 STR. 14 STR. - 2 STR. 14 STR. - 1/0 STR. 6 STR. - 2/0 STR. 6 STR. - 250 6 STR. - 300 6 STR. - 350 4 STR. - 500 2 STR. - 600 300 - 800 500 - 1000 6 STR. - 350 2 STR. - 600 300 - 800 500 - 1000 * "N" indicates NEMA standard stud holes. ▲ Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. ** Maximum dimension. STUD HOLE SIZE 1/4 5/16 3/8 1/2 1/2 D L .63 .63 .81 .81 .94 .94 1.03 1.50 1.72 1.69 1.69 3.16 3.22 3.03 3.03 1.06 1.16 1.50 1.47 2.00 2.00 2.25 2.81 3.19 3.38 3.38 5.50 4.69 4.75 4.75 Fig. 4 DIMENSIONS ** N W E .25 .31 .44 .47 .50 .50 .88 .88 .78 .88 .88 .63 .63 .63 .63 .50 .50 .63 .63 1.00 1.00 1.13 1.51 1.50 1.75 1.75 1.25 1.50 1.75 1.75 — — — — — — — — — — — 1.75 1.75 1.75 1.75 T ** H RECOMMENDED TIGHTENING ▲ TORQUE in-lb .09 .10 .19 .19 .25 .25 .25 .31 .44 .50 .50 .38 .44 .50 .50 .50 .55 .80 .80 1.13 1.12 1.25 1.58 1.56 1.94 1.94 1.50 1.57 1.94 1.94 45 50 50 120 275 275 375 500 500 500 600 375 500 500 600 BURNDY Mechanical TYPE K2A-U UNIVERSAL TERMINAL A-25 (Two Conductor) For Aluminum and Copper Conductors Fig. 1 These dual-rated two-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance. Fig. 2 Fig. 3 CATALOG NUMBER* FIG. NO. WIRE RANGE ALUMINUM OR COPPER K2A25U K2A26U K2A29U K2A31U K2A36U K2A40U K2A44U K2A31U-2N K2A36U-2N K2A40U-2N K2A44U-2N 1 2 2 2 2 2 2 3 3 3 3 Two: 14 STR. - 1/0 STR. Two: 14 STR. - 2/0 STR. Two: 6 STR. - 250 Two: 4 STR. - 350 Two: 2 STR. - 600 Two: 300 - 800 Two: 500 - 1000 Two: 6 STR. - 350 Two: 2 STR. - 600 Two: 300 - 800 Two: 500 - 1000 * "N" indicates NEMA standard stud holes. ▲ Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. ** Maximum dimension. STUD HOLE SIZE 1/4 3/8 1/2 5/8 1/2 D L .81 .81 1.50 1.69 1.75 1.66 1.66 3.00 3.22 3.03 3.03 1.47 1.47 2.56 2.88 3.20 3.38 3.50 4.50 4.69 4.75 4.75 DIMENSIONS ** N W E .44 .44 .50 .88 .63 .88 .88 .63 .63 .63 .63 1.13 1.25 1.66 1.94 2.41 3.19 3.52 2.31 2.41 3.19 3.19 — — — — — — — 1.75 1.75 1.75 1.75 T ** H RECOMMENDED TIGHTENING ▲ TORQUE in-lb .19 .19 .25 .25 .44 .50 .50 .31 .44 .50 .50 .79 .79 1.20 1.25 1.58 1.94 1.94 1.38 1.56 1.94 1.94 50 50 275 275 375 375 375 275 375 375 375 BURNDY Mechanical TYPES K3A-U, KK3A-U UNIVERSAL TERMINAL A-26 (Three Conductor) For Aluminum and Copper Conductors Fig. 1 Dual-rated three-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance. Fig. 2 AL9CU Fig. 3 CATALOG NUMBER* K3A2U-2* K3A25U-2* K3A26U-2N K3A27U-2N K3A29U-2N K3A31U-2N K3A36U-2N KK3A36U-2N KK3A40U-2N KK3A44U-2N FIG. NO. WIRE RANGE ALUMINUM OR COPPER 1 1 3 3 3 3 3 2 2 2 Three: 14 STR. - 2 STR. Three: 14 STR. - 1/0 STR. Three: 14 STR. - 2/0 STR. Three: 6 STR. - 3/0 STR. Three: 6 STR. - 250 Three: 6 STR. - 350 Three: 2 STR. - 600 Three: 2 STR. - 600 Three: 300 - 800 Three: 500 - 1000 * Slotted screw. ** ‘‘N” indicates NEMA standard stud holes. ▲ Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. All 4N items See note page A-2 K STUD HOLE SIZE 11/32 7/16 5/16 3/8 9/16 1/2 D L 1.63 2.09 3.06 3.00 3.00 3.00 3.22 3.00 3.03 3.34 2.19 2.91 3.75 3.88 4.00 4.31 4.69 5.63 5.69 6.19 DIMENSIONS N W E T H .34 .34 .63 .63 .63 .63 .63 .56 .63 .63 .19 .25 .19 .31 .31 .31 .44 .44 .50 .56 .62 .88 1.79 1.12 1.19 1.38 1.56 1.69 1.94 1.88 1.59 1.94 1.95 2.81 2.81 3.00 3.63 4.22 4.81 4.75 .88 1.00 1.75 RECOMMENDED TIGHTENING ▲ TORQUE in-lb 50 275 375 BURNDY Mechanical TYPES K3A-U, KK3A-U (Continued) A-27 AL9CU Fig. 1 Fig. 2 Fig. 3 CATALOG NUMBER** FIG. NO. WIRE RANGE ALUMINUM OR COPPER K3A2U-4* K3A25U-4* K3A27U-4N K3A29U-4N K3A31U-4N K3A36U-4N K3A40U-4N KK3A36U-4N KK3A40U-4N KK3A44U-4N 3 3 3 3 3 3 3 4 4 4 Three: 14 STR. - 2 STR. Three: 14 STR. - 1/0 STR. Three: 6 STR. - 3/0 STR. Three: 6 STR. - 250 Three: 6 STR. - 350 Three: 2 STR. - 600 Three: 300 - 800 Three: 2 STR. - 600 Three: 350 - 800 Three: 500 - 1000 * Slotted screw ** ‘‘N” indicates NEMA standard stud holes. ▲ Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. All 4N items See note page A-2 K STUD HOLE SIZE 11/32 7/16 5/16 3/8 9/16 1/2 Fig. 4 D L 1.63 2.09 3.00 3.00 3.00 3.22 3.03 3.00 3.34 3.34 2.19 2.91 3.88 4.00 4.31 4.69 4.75 5.63 6.19 6.19 DIMENSIONS N W E .34 .34 .63 1.59 1.94 2.81 2.81 3.00 3.63 4.81 4.22 5.34 4.75 .88 1.00 1.75 T H .19 .25 .31 .31 .31 .44 .50 .44 .56 .56 .62 .88 1.12 1.19 1.38 1.56 1.94 1.69 1.88 1.88 RECOMMENDED TIGHTENING ▲ TORQUE in-lb 50 275 375 275 375 BURNDY Mechanical TYPES K4A-U, KK4A-U UNIVERSAL TERMINAL A-28 (Four Conductor) For Aluminum and Copper Conductors Fig. 2 Fig. 1 These dual-rated four conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance. AL9CU CATALOG NUMBER* K4A29U-4N K4A31U-4N KK4A36U-4N KK4A40U-4N WIRE RANGE ALUMINUM OR COPPER FIG. NO. 1 1 2 2 Four: 6 STR. - 250 Four: 6 STR. - 350 Four: 2 STR. - 600 Four: 300 - 800 STUD HOLE SIZE 1/2 D L DIMENSIONS N W E 3 3 3.34 3 4 4.31 5.63 6.19 3.69 5.04 5 6 .63 1.75 T H .31 .31 .44 .56 1.19 1.38 1.69 1.88 RECOMMENDED TIGHTENING ▲ TORQUE in-lb 275 375 * ”N” indicates NEMA standard stud holes. All 4N items See note page A-2 TYPES K11A-U, K21A-U, K22A-U Fig. 3 Fig. 2 Fig. 1 UNIVERSAL TERMINAL For Aluminum and Copper Conductors Fig. 5 Fig. 4 Dual-rated panelboard lugs are constructed from high strength extruded aluminum alloy and electro tin-plated to provide low contact resistance. AL9CU CATALOG NUMBER* FIG. NO. K11A30U* K11A34U-2 K11A36U-2 K21A36U-2 K22A36U-2 K11A39U-2 K22A39U-2 1 2 3 4 5 3 5 WIRE RANGE ALUMINUM OR COPPER Two: 6 STR. - 300 Two: 4/0 STR. - 500 Two: 2 STR. - 600 Three: 2 STR. - 600 Four: 2 STR. - 600 Two: 1/0 STR. - 750 Four: 1/0 STR. - 750 * Not CSA Listed. ▲ Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. STUD HOLE SIZE 5/16 1/4 3/8 DIMENSIONS N W E T H — .69 .31 .63 2.00 2.38 1.38 .75 3.00 D L .94 3.00 2.91 .47 .25 4.91 .38 2.31 1.00 1.44 1.50 2.50 2.50 1.69 3.06 RECOMMENDED TIGHTENING ▲ TORQUE in-lb 275 375 BURNDY Mechanical TYPE KAU-KIT TRANSFORMER LUG KIT A-29 These dual-rated lugs are constructed from high strength aluminum alloy and electro tinplated to provide low contact resistance. Lugs and mounting hardware packaged together in these kits. Features and Benefits • UL listed AL9CU dual rated set screw terminals and CSA certified. ◊ Ensure the transformer feeders and taps are terminated properly. • Plated steel cap screws and hex nuts with captive conical washers or individual Belleville washers. ◊ Terminal to bus connections are made using proper hardware resulting in true torque to pressure performance. Compensates for dissimilar metal expansion and contraction. TERMINALS CATALOG TRANSFORMER CATALOG NUMBER KVA RATING QTY. NUMBER KAU-KIT1 KAU-KIT2 KAU-KIT3 KAU-KIT4 WIRE RANGE ALUMINUM OR COPPER 15 - 37.5 15 - 45 50 - 75 75 - 112.5 100 - 167 150 - 300 1Ø 3Ø 1Ø 3Ø 1Ø 3Ø 8 4 KA2U KA29U #14 - 2 #6 - 250 12 KA29U #6 - 250 6 7 K2A31U K2A40U #6 - 350 300 - 800 400 - 500 3Ø 15 K2A40U 300 - 800 QTY. BOLT SIZE 8 1/4-20 3/4 HH 8 8 5 6 7 4 1/4-20 3/4 HH 1/4-20 2 HH 1/2-13 3 HH 1/2-13 2-1/2 HH 1/2-13 2 1/2-13 2-1/2 • Hardware packed in plastic bag. ◊ No lost hardware prior to installation. • Larger 800 kcmil lugs in KIT3 and KIT4. ◊ Accommodates common 750 kcmil tap conductors in larger transformers. HARDWARE QTY. NUT QTY. WASHER 8 1/4 20 HN — Captive to Nut 16 1/4 20 HN — Captive to Nut 11 1/2-13 HN 11 1/2-13 HN 22 11 22 11 1/2 FW 1/2 Belleville 1/2 FW 1/2 Belleville BURNDY Mechanical TYPE AMS A-30 DUAL RATED SPLICER/REDUCER For Copper and Aluminum Cable All splicer/reducers are dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum. PENTROX™ oxide inhibiting joint compounds are recommended for all aluminum applications. CATALOG NUMBER WIRE RANGE MAX. MIN. AMS-2* AMS-0* AMS-4/0 AMS-250 AMS-350 AMS-500 AMS-750 AMS-1000 2 1/0 4/0 250 350 500 750 1000 14 8 6 6 6 3/0 250 500 * Slotted Screws. H2 measured with maximum conductors, reference only. Complies with NFPA 78-86. Features and Benefits • Large screw diameters. ◊ Ensures greater surface contact with wires for maximum pullout force. • Large cable ranges. ◊ Each splice is also an effective reducing connector. • All connectors are tin-plated. ◊ Provide low contact resistance and prevents galvanic corrosion. • Connectors feature rounded bottoms. ◊ Facilitates taping. • Solid center barrier. ◊ Prevents contact of dissimilar metals. L W H1 H2 MAX. NO. OF SCREWS SCREW DIA. HEX SIZE 1-19/32 1-29/32 2-5/16 4-3/32 4-11/32 4-25/32 6-1/16 8-11/16 9/16 3/4 1 1 1 1-1/4 1-7/16 1-21/32 9/16 3/4 1-3/32 1-3/32 1-3/32 1-3/8 1-5/8 1-7/8 .79 .86 1.28 1.29 1.30 1.48 1.98 2.34 2 2 2 4 4 4 4 6 3/8 7/16 9/16 5/8 11/16 13/16 15/16 1-1/8 S S 5/16 5/16 5/16 3/8 1/2 9/16 BURNDY Mechanical TYPE AGSKIT ABOVE GRADE SPLICE KITS A-31 For all Aluminum or Copper/Aluminum Combinations Type AGS Above Grade Splice Kit consists of a standard AMS splice/reducer and a heavy wall heat-shrink sleeve. The AMS Splice is dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum that provides low contact resistance and reduces the effects of galvanic corrosion. Connector is installed with common installation tools. The heavy wall heat shrink sleeve is lined with adhesive material, providing a positive seal against moisture egress. Heat shrink sleeve is installed with standard propane torch, or electric heat gun. Fig. 1 Catalog Number AGSKIT2 AGSKIT250 Figure Number 1 2 Fig. 2 Wire Range Maximum Minimum 2 8 250 1 TYPE UGSKIT WATERTIGHT/UNDERGROUND SPLICE KITS For all Aluminum or Copper/Aluminum Combinations Type UGS Watertight Underground Splice Kit consists of a standard AMS splice/reducer and two heavy wall heat-shrink sleeves. The AMS Splice is dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum that provides low contact resistance and reduces the effects of galvanic corrosion. Connector installed with common installation tools. Both heavy wall heat shrink sleeves are lined with adhesive material, providing a watertight splice that can withstand abrasions that may occur during direct burial applications. Heat shrink sleeve installed with standard propane torch, or electric heat gun. Fig. 1 Catalog Number UGSKIT2* UGSKIT250* Figure Number 1 2 *UL486D Listed for Direct Burial Wire Range Maximum Minimum 2 8 250 1 Fig. 2 BURNDY Mechanical TYPE UGSKIT8 A-32 UF DIRECT BURIAL SPLICE KIT Type UGS UF Splice Kit consists of a UF splice connector and a heavy wall heat-shrink sleeve. The UF splice connector can accommodate up to four UF conductors and is installed with common installation tools. The heavy wall heat shrink sleeve is lined with an adhesive material, providing a watertight splice that can withstand abrasions that may occur during direct burial applications. Heat shrink sleeve installed with standard propane torch, or electric heat gun. Catalog Number UGSKIT8* Wire Range Copper 8 AWG –14 AWG *UL486D Listed for Direct Burial TYPE UGS350ULDB IN-LINE SPLICE/REDUCER For Direct Burial Features and Benefits • EPDM rubber covered 6061-T6 aluminum connector. • Dual rated AL9CU for copper or aluminum conductor. • UL Listed and CSA Certified for Direct Burial. • Broad range taking capability. • Low installation cost. CATALOG NUMBER UGS350ULDB WIRE RANGE 12 AWG - 350 kcmil Dimensions in brackets [ ] are in millimeters. LENGTH In. [mm] HEIGHT In. [mm] 8.50 [216] 2.81 [71.4] HEX SIZE TORQUE (In. Lbs.) 5/16 350 BURNDY Mechanical TYPE QGFL BARTAP™ A-33 For Copper Cable To Flat High copper alloy BARTAP™ for joining a range of cable to bar or pad. One-wrench installation. CATALOG NUMBER QGFL1CB1 QGFL1CB1T6 QGFL26B1 QGFL26B1T6 QGFL26B2* QGFL26B2T6* QGFL29B1* QGFL29B1T6* QGFL31B1* QGFL31B1T6* QGFL34B1 QGFL34B1T6 QGFL39B1 QGFL39B1T6 QGFL44B1 QGFL44B1T6 QGFL46B1 QGFL46B1T6 QGFL48B1 QGFL48B1T6 COPPER CONDUCTOR 10 SOL. - 1 STR. 8 SOL. - 2/0 STR. B 1-1/8 1-1/4 1-1/2 6 STR. - 250 1-5/8 2 SOL. - 350 1-3/4 1/0 SOL. - 500 2 350 - 750 750 - 1000 1000 - 1500 2-1/4 1500 - 2000 * Can be installed side by side or in-line on NEMA drilled bar. H 1-7/8 2-3/8 2-1/8 2-5/8 2-1/2 2-1/8 2-5/8 3-1/8 2-7/8 3-1/4 3-1/8 3-5/8 3-1/4 3-5/8 3-3/8 4-1/8 4 4-1/2 5-1/4 5-1/4 J 3/8 1/2 T (MAX.) 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 W 1 1-1/8 1-3/8 1-5/8 1-3/4 2-1/8 2-1/2 3 BURNDY Mechanical TYPE FCB A-34 TRANSFORMER TAP ADAPTER For Copper and Aluminum Silver brazed 101% conductivity copper transformer tap adapter designed to accommodate from 1 to 6 NEMA drilled copper or aluminum terminal taps from a single secondary transformer outlet. Tin-plated. Order mounting hardware & tap terminals separately. Fig. 1 FIG. NO. CATALOG NUMBER A DIA. H REF. L P 1 2 1 2 1 2 FCB63-4N FCB63-6N FCB64-4N FCB64-6N FCB65-4N FCB65-6N FCB63-2NP300 FCB64-44NP50 .50 .50 .75 .75 1.00 1.00 .50 .75 5.25 5.25 5.75 5.75 7.00 7.00 5.00 9.00 3.75 5.50 4.00 5.75 4.25 6.00 3.50 5.00 2.25 2.25 2.75 2.75 4.00 4.00 3.00 5.00 4 NOTE: All pads are NEMA drilled. Fig. 2 BURNDY Mechanical TYPE KPU-AC POLYTAP™ A-35 Insulated Gutter Tap for All Copper and Aluminum Combinations Wide range-taking tin-plated aluminum parallel clamp and insulating cover assembly for industrial and multiple story structure applications. Only six connectors cover the entire 14 Sol.-750 kcmil range. Covers having flexible fingers that conform to conductor, fully insulating the connection. UL486B listed for 600 volts maximum 90° C service. Cover and connector are packaged together. No taping required. 600 Volt Max. 90° C CATALOG NUMBER KPU29A26AC KPU29A29AC KPU34A26AC KPU34A34AC KPU39A26AC KPU39A39AC CONDUCTOR COPPER OR ALUMINUM RUN TAP 1/0 STR. - 250 1/0 STR. - 250 4/0 STR. - 500 4/0 STR. - 500 500 - 750 500 - 750 14 SOL. - 2/0 STR. 6 STR. - 250 14 SOL. - 2/0 STR. 6 STR. - 500 14 SOL. - 2/0 STR. 1/0 STR. - 750 W H L RECOMMENDED TIGHTENING TORQUE in-lb 4 2-11/16 3-1/8 375 4-11/32 1-7/8 3-1/2 450 4-13/16 3-1/4 600 ▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller combinations. See note page A-2. TYPE UCU-AC RISER TAP Parallel-groove riser tap and insulation cover for copper and aluminum. Wide range-taking assembly for apartment house and light industrial applications. Cover and connector are packaged together. Covers having insulating fingers that conform to conductors, fully insulating the connection. UL486B Listed for 600 volts max. 90° C service. 600 VOLT MAX. 90° C MAX. CATALOG NUMBER UCU28AC CONDUCTOR RUN TAP 2 STR. - 4/0 STR. 10 SOL. - 2 STR. ▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller combinations. W H L RECOMMENDED TIGHTENING ▲ TORQUE in-lb 2-1/4 1-13/16 2-5/8 120 BURNDY Mechanical TYPE BIPC INSUL-TAP™ A-36 UL Listed 90° C, *600 Volt The INSUL-TAP™, TYPE BIPC, Burndy Insulation Piercing Connector is ideally suited for splicing and tapping aluminum and copper conductor wire sizes: #10 AWG to 500 kcmil. The BIPC's unique insulation piercing design allows for use on hot-line applications, eliminating the need for taping. Features and Benefits • Insulation piercing capability. ◊ Eliminates the need for conductor insulation stripping. • UL486B listed, AL9CU rated. ◊ For copper and aluminum conductor combinations up to 90° *600 Volt applications. • Insulation piercing design. ◊ For use on hot-line applications. Eliminates the need for taping. • Easy snap-out tabs. ◊ Eases installation, protects connection from dirt and debris. • Simple bolt-on connection. ◊ Eases installation. CATALOG NUMBER BIPC1/0-2 BIPC4/0-6 BIPC4/0-1/0 BIPC350-4/0 BIPC350-350 BIPC500-4/0 CONDUCTOR RANGE RUN TAP 1/0 - 8 AWG [50 - 6 mm2] 4/0 - 1/0 AWG [95 - 50 mm2] 4/0 - 1/0 AWG [95 - 50 mm2] 350 - 4/0 AWG [185 - 95 mm2] 350 - 4/0 AWG [185 - 95 mm2] 500 - 350 kcmil [240 - 185 mm2] 2 - 8 AWG [35 - 6 mm2] 1/0 - 6 AWG [50 - 16 mm2] 4/0 - 1/0 AWG [95 - 50 mm2] 4/0 - 10 AWG [95 - 6 mm2] 350 - 4/0 AWG [185 - 95 mm2] 4/0 - 4 AWG [95 - 25 mm2] Fig. 1 BOLT SIZE SOCKET FIG. SIZE NO. 5/16-18 1/2 1 5/16-18 1/2 2 5/16-18 1/2 2 3/8-16 9/16 1 3/8-16 9/16 2 3/8-16 9/16 1 Fig. 2 DIMENSIONS H L W 2.00 [51] 2.50 [64] 2.50 [64] 3.00 [76] 3.00 [76] 3.25 [83] 1.53 [39] 2.12 [54] 2.12 [2.12] 1.59 [40] 2.62 [67] 1.59 [40] 2.56 [65] 2.00 [51] 2.06 [52] 2.50 [64] 2.75 [70] 2.62 [67] RECOMMENDED TORQUE (N,m) 180 in. lbs. [20.3 N.m] 250 in. lbs. [28.3 N.m] 250 in. lbs. [28.3 N.m] 375 in. lbs. [42.4 N.m] 300 in. lbs. [33.9 N.m] 400 in. lbs. [45.2 N.m] MAX. VOLTAGE RATING 600V 300V 300V 300V 300V 600V BURNDY Mechanical SPEC-BLOK™ POWER DISTRIBUTION CONNECTORS A-37 Unique, modular, made-to-order, powerdistribution assemblies accommodate any number of supply and load conductors in any number of poles. Capacity matches the conductors accommodated and SPEC-BLOK™ assures uniform loading. Burndy will “design”, quote, assemble and ship SPEC-BLOK™ especially constructed to suit your particular requirements within 48 hours upon request. Adjacent poles are separated by easy-tohandle, wrap-around insulating covers which eliminate taping and reduce heat build-up by allowing air to flow freely around connectors. SPEC-BLOK™ is UL Listed for copper or aluminum conductors for 600 volts. (AL9CU) Assemblies are mounted on platforms suitable for easy installation in wireway or junction box. Features and Benefits • Accommodate unlimited conductors. ◊ Fits wide range of applications. Eliminates need for non-UL-listed improvisation. • Connector elements tin-plated. ◊ Provides high reliability, low-resistance connections. • User friendly, space-saving design. ◊ Easy to install. Saves labor. • 94-VO rated insulation folds into place insulating the components. ◊ Saves time and material. Allows easy installation. • Connector caps removable for easy cable lay-in. ◊ Saves labor. Makes installation easier. Allows installation or straight-through conductors. Eases retrofit. • Belleville washers built-in on pressure screw assemblies, except in assemblies installed with a 5/32" Allen wrench. ◊ Provides high-integrity connections. • Conductors can be cut or fed straight through. ◊ Straight through installation ideal for riser applications. Contact Burndy or Technical Services, 1-800-451-4956 or Burndy Customer Service, 1-800-346-4175 BURNDY Mechanical SPEC-BLOK™ Features and Benefits • The SPEC-BLOK™ system includes 12 connector elements ◊ A wide variety of conductor sizes can be accommodated • Each element can be bolted together in parallel ◊ Provides an efficient flow of current from one element to another • AL9CU rated for Copper or Aluminum conductors ◊ Dual-rated system, with UL486B’s highest temperature rating A-38 E • 2 Wire (series), 4 (parallel), and Multi-Tap versions available ◊ Nearly any conductor combination can be terminated • Tin-plated Aluminum Alloy Construction ◊ High-strength, corrosion-resistant connector elements • All SPEC-BLOKs™ are custom made for nearly any Power Distribution system requirement ◊ Time savings — pre-assembled in our factory for immediate installation! W D T SPEC-BLOK™ CONNECTORS C S CATALOG DESIGNATION (MAXIMUM CONDUCTOR) 4 Conductor 2 Conductor A Q B NUMBER OF CONDUCTORS ACCOMMODATED 4 Conductor 2 Conductor R A Q U P AL or CU WIRE RANGE UNDER EACH CAP DIMENSIONS ALLEN WRENCH Second SIZE Conductor Length Without Insulator (if Height On First Width required) Max 4 2 Conductors May Be Conductors Conductor Conductor MUST Be 1/0-2/0 #12-2/0 2-9/16 1-1/2 2-1./8 7/8 3-1/8 1-11/16 4-1/4 1-3/8 5/32" (2/0) B 3/0-250 R #6-250 (250) C S (350) D 1 to 4 (0, 1 or 2 per cap) 1 or 2 per cap T 250-350 400-500 1/4" #6-350 3-5/16 1-13/16 4-5/8 1-1/2 4-1/16 2 5-5/8 1-3/4 4-7/8 2-1/4 7-1/4 2-5/8 #6-500 (500) E W 600-750 3/8" 3/0-750 (750) Catalog Designation Number of Conductors (Maximum Conductor) Accommodated P (1/0) 1 to 8 (0, 1 or 2 under each screw) U (1/0 & 500) 2 to 9 (0, 1 or 2 under each screw plus one large conductor) ** This range may be expanded to include #8 provided two conductors are being installed in that particular element. Large Groove Small Grooves** Height On Maximum Conductors Width __ 6-1/0 3 1/2 2 3/0-500 6-1/0 4 1/8 2 Length Without Insulator Allen Wrench Size 1 3/4 5/32" BURNDY Mechanical SPEC-BLOK™ MOUNTING PLATFORMS A-39 SPEC-BLOK™ Mounting Platforms are rigid steel construction with a black finish. They can be supplied for junction box mounting or wireway construction allowing trough conductors to pass underneath the assemblies. (CPB-) (CPT-) CATALOG NUMBER L (Nominal) L (Overall) W (Overall) CPB6 CPB8 CPB10 CPB12 CPB16-5/8 CPB21-1/4 6 8 10 12 16-5/8 21-1/4 7-3/4 9-3/4 11-3/4 13-3/4 18-3/8 23 2-1/2 2-1/2 2-1/2 3-1/2 3-1/2 3-1/2 CATALOG NUMBER CPT6 CPT8 CPT10 CPT12 CPT16 L W H 5-7/8 7-7/8 9-7/8 11-7/8 15-7/8 2-1/2 3-1/2 3-1/2 3-1/2 3-1/2 2-1/4 3 3-1/2 4 4 SPEC-BLOK™ catalog numbers describe exactly how the distribution block is assembled: 5DR-NDST-GQP-12 (assembly pictured) 5 DR Total number of poles in the completed assembly One 'D' unit and one 'R' unit, bolted in parallel, forming each phase pole (3 phase poles) N Denotes the beginning of the neutral pole (where required) DST One 'D' unit, one 'S' unit, and on 'T' unit, bolted in parallel, forming the neutral pole G QP 12 Denotes the beginning of the ground pole description (where required) One 'Q' unit and on 'P' unit, bolted in parallel, forming the ground pole. Size (inches) of the wireway or trough that is needed to enclose the assembly. If a junction box enclosure is used, no number is used to denote the size of the enclosure. SPEC-BLOK™ IS A SYSTEM THAT CAN SOLVE MOST POWER DISTRIBUTION APPLICATIONS! BURNDY Mechanical QUESTIONNAIRE A-40 FOR SPEC-BLOK™ OR ELECTRO-RAIL™ APPLICATIONS What is the total capacity of the system?_____________amps Are any conductors continuous? ■ Yes ■ How many poles in the system If yes, which ones?____________________________________ (3-wire, 4-wire, single phase, etc.)?_____________poles ___________________________________________________ Are neutral conductors (when required) different sizes (AWG/KCMil) than the phase conductors? What kind of enclosure is connection assembly being mounted into and what are inside space dimensions? _________the same size Trough size _________________________________________ __________different size Is a ground connection required? ■ Yes ■ No What are the quantities, sizes (AWG/kcmil) and material (Al/Cu) of the incoming line conductors and outgoing load conductors? No Box, panel, cabinet, other size___________________________ When is a quotation required? Date:______________________ When is the material required? Date:_____________________ QUANTITY LINE PER PHASE SIZE CONDUCTOR TYPE (Cu/Al) Is there a preference for a particular Burndy distributor? ■ Yes ■ No If yes, give name, location & telephone Number: Name:______________________________________________ LOAD Address:____________________________________________ LINE PER NEUTRAL __________________________________________________ LOAD LINE PER GROUND LOAD Phone #:____________________________________________ BURNDY Mechanical 3 WIRE BUS ASSEMBLY FOR TROUGH A-41 (INSULATING COVERS AND MOUNTING BASE INCLUDED) Bus Assemblies consist of tin plated aluminum bus mounted to an insulating platform. Each phase is separated with 94VO 600 volt wrap-around adhesive insulations. The entire assembly is mounted on a trough type base. CATALOG NUMBER 1300A-8-3-10 1300A-12-3-10 1300A18-3-10 1300A-24-3-10 1300A-30-3-10 1350A-8-3-12 1350A-12-3-12 1350A-18-3-12 1350A-24-3-12 1350A-30-3-12 1500A-12-3-10 1500A-18-3-10 1500A-24-3-10 1500A-30-3-10 1500A-12-3-12 1500A-18-3-12 1500A-24-3-12 1500A-30-3-12 AMP RATING PER BUS 1300 1300 1300 1300 1300 1350 1350 1350 1350 1350 1500 1500 1500 1500 1500 1500 1500 1500 DIMENSIONS LENGTH BUS INSULATION 8 12 18 24 30 8 12 18 24 30 12 18 24 30 12 18 24 30 12 16 22 28 34 12 16 22 28 34 16 22 28 34 16 22 28 34 WIDTH HEIGHT WEIGHT PCS. PER CTN. 10 10 10 10 10 12 12 12 12 12 10 10 10 10 12 12 12 12 4.75 4.75 4.75 4.75 4.75 5.25 5.25 5.25 5.25 5.25 4.75 4.75 4.75 4.75 5.25 5.25 5.25 5.25 8 lbs. 11 lbs. 15 lbs. 22 lbs. 26 lbs. 9 lbs. 12 lbs. 16 lbs. 23 lbs. 27 lbs. 15 lbs. 18 lbs. 27 lbs. 30 lbs. 16 lbs. 19 lbs. 28 lbs. 31 lbs. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BURNDY Mechanical A-42 4 WIRE BUS ASSEMBLY FOR TROUGH (INSULATING COVERS AND MOUNTING BASE INCLUDED) CATALOG NUMBER 1350A-8-4-12 1350A-12-4-10 1350A-18-4-12 1350A-24-4-12 1350A-30-4-12 1500A-12-4-12 1500A-18-4-12 1500A-24-4-12 1500A-30-4-12 AMP RATING PER BUS 1350 1350 1350 1350 1350 1500 1500 1500 1500 DIMENSIONS LENGTH BUS INSULATION 8 12 18 24 30 12 18 24 30 12 16 22 28 34 16 22 28 34 WIDTH HEIGHT WEIGHT PCS. PER CTN. 12 12 12 12 12 12 12 12 12 5.25 5.25 5.25 5.25 5.25 5.25 5.25 5.25 5.25 10 lbs. 13 lbs. 17 lbs. 26 lbs. 30 lbs. 18 lbs. 21 lbs. 30 lbs. 34 lbs. 1 1 1 1 1 1 1 1 1 BURNDY Mechanical WIRE BUS ASSEMBLY FOR JUNCTION BOXES A-43 (INSULATING COVERS AND MOUNTING BASE INCLUDED) 3 WIRE BUS ASSEMBLY FOR JUNCTION BOXES (INSULATING COVERS AND MOUNTING BASE INCLUDED) CATALOG NUMBER 1350A-8-3-B 1350A-12-3-B 1350A-18-3-B 1350A-24-3-B 1350A-30-3-B 1500A-12-3-B 1500A-18-3-B 1500A-24-3-B 1500A-30-3-B AMP RATING PER BUS 1350 1350 1350 1350 1350 1500 1500 1500 1500 DIMENSIONS LENGTH BUS INSULATION 8 12 18 24 30 12 18 24 30 12 16 22 28 34 16 22 28 34 WIDTH HEIGHT WEIGHT PCS. PER CTN. 12 12 12 12 12 12 12 12 12 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 9 lbs. 12 lbs. 16 lbs. 23 lbs. 27 lbs. 15 lbs. 18 lbs. 27 lbs. 30 lbs. 1 1 1 1 1 1 1 1 1 WIDTH HEIGHT WEIGHT PCS. PER CTN. 16 16 16 16 16 16 16 16 16 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 10 lbs. 13 lbs. 17 lbs. 26 lbs. 30 lbs. 18 lbs. 21 lbs. 30 lbs. 34 lbs. 1 1 1 1 1 1 1 1 1 4 WIRE BUS ASSEMBLY FOR JUNCTION BOXES (INSULATING COVERS AND MOUNTING BASE INCLUDED) CATALOG NUMBER 1350A-8-4-B 1350A-12-4-B 1350A-18-4-B 1350A-24-4-B 1350A-30-4-B 1500A-12-4-B 1500A-18-4-B 1500A-24-4-B 1500A-30-4-B AMP RATING PER BUS 1350 1350 1350 1350 1350 1500 1500 1500 1500 DIMENSIONS LENGTH BUS INSULATION 8 12 18 24 30 12 18 24 30 12 16 22 28 34 16 22 28 34 BURNDY Mechanical VERSI-POLE™ A-44 POWER DISTRIBUTION BLOCKS VERSI-POLE™ Power Distribution Blocks are designed to provide modular solutions to power distribution applications. Each connector element is made from a high conductivity aluminum alloy which is insulated with a high strength polymer housing. One, two, and three pole versions available. "Add" a pole (snap-together) blocks are also available for wire sizes up to 500 kcmil. For use with Cu or Al. 600 V, AL9CU rated. Features and Benefits • "Add" a pole feature available. ◊ Provides capability to create as many poles as required. • Up to 30 tap conductors accommodated. ◊ Ideal for current distribution to multiple locations. • Single or dual run connections. ◊ Allows user to minimize the number of connectors needed to do the job. VERSI-POLE™ SNAPTOGETHER BLOCKS • Suitable for use with aluminum or copper conductors. ◊ Provides maximum versatility. • 600 V, AL9CU rated.* ◊ Meets or exceeds industry standard requirements. • Dead-front covers available ◊ Provides user protection – one cover per pole. * BDB-430-500-1 not UL recognized or CSA certified RUN WIRE RANGE AL9CU TAP WIRE RANGE AL9CU AMPERE RATING PER POLE NUMBER OF POLES BDA-112-350 350 kcmil - 6 4 - 14 350 ADDER BDA-16-350 350 kcmil - 6 2/0 - 14 350 ADDER BDA-16-500 500 kcmil - 4 2/0 - 4 430 ADDER BDA-26-350 350 kcmil - 6 2/0 - 14 700 ADDER BDA-212-500 500 kcmil - 4 4 - 14 860 ADDER BDA-26-500 500 kcmil - 4 2/0 - 14 860 ADDER BDA-24-500 500 kcmil - 4 4/0 - 6 860 ADDER BDA-11-500 500 kcmil - 4 500 kcmil - 4 430 ADDER BDA-22-350 350 kcmil - 6 350 kcmil - 6 700 ADDER BDA-22-500 500 kcmil - 4 500 kcmil - 4 860 ADDER CATALOG NUMBER CONNECTOR RUN NOTES: 1. Order Optional BDB COVER1 per pole if desired. 2. Snap-together blocks can also be assembled to 1, 2, 3 pole blocks to create multi-pole distribution blocks. TAP BURNDY Mechanical VERSI-POLE™ VERSI-POLE™ 1, 2, 3 POLE DISTRIBUTION BLOCKS A-45 RUN WIRE RANGE AL9CU TAP WIRE RANGE AL9CU AMPERE RATING PER POLE BDB-16-2/0-1 BDB-16-2/0-2 BDB-16-2/0-3 2/0 - 12 4 - 14 195 1 2 3 BDBCOVER2 BDB-26-2/0-1 BDB-26-2/0-2 BDB-26-2/0-3 2/0 - 14 2 - 14 390 1 2 3 BDBCOVER2 BDB-112-350-1 BDB-112-350-2 BDB-112-350-3 350 kcmil - 6 4 - 14 350 1 2 3 BDBCOVER1 BDB-16-350-1 BDB-16-350-2 BDB-16-350-3 350 kcmil - 6 2/0 - 14 350 1 2 3 BDBCOVER1 BDB-14-500-1 BDB-14-500-2 BDB-14-500-3 500 kcmil - 4 2/0 - 14 430 1 2 3 BDBCOVER2 BDB-16-500-1 BDB-16-500-2 BDB-16-500-3 500 kcmil - 4 2/0 - 14 430 1 2 3 BDBCOVER1 BDB-162-500-1 BDB-162-500-2 BDB-162-500-3 500 kcmil - 4 2 - 14 430 1 2 3 BDBCOVER2 BDB-26-350-1 BDB-26-350-2 BDB-26-350-3 350 kcmil - 6 2/0 - 14 700 1 2 3 BDBCOVER1 BDB-212-500-1 BDB-212-500-2 BDB-212-500-3 500 kcmil - 4 4 - 14 860 1 2 3 BDBCOVER1 BDB-26-500-1 BDB-26-500-2 BDB-26-500-3 500 kcmil - 4 2/0 - 14 860 1 2 3 BDBCOVER1 BDB-24-500-1 BDB-24-500-2 BDB-24-500-3 500 kcmil - 4 4/0 - 6 860 1 2 3 BDBCOVER1 CATALOG NUMBER CONNECTOR RUN TAP OPTIONAL NUMBER OF COVER ORDER POLES 1 PER POLE BURNDY Mechanical VERSI-POLE™ A-46 VERSI-POLE™ 1, 2, 3 SPLICE/REDUCER BLOCKS RUN WIRE RANGE AL9CU TAP WIRE RANGE AL9CU AMPERE RATING PER POLE BDB-11-2/0-1 BDB-11-2/0-2 BDB-11-2/0-3 2/0 - 14 2/0 - 14 195 1 2 3 BDBCOVER2 BDB-11-350-1 BDB-11-350-2 BDB-11-350-3 350 kcmil - 6 350 kcmil - 6 350 1 2 3 BDBCOVER2 BDB-11-500-1 BDB-11-500-2 BDB-11-500-3 500 kcmil - 6 500 kcmil - 6 430 1 2 3 BDBCOVER1 BDB-22-2/0-1 BDB-22-2/0-2 BDB-22-2/0-3 2/0 - 14 2/0 - 14 390 1 2 3 BDBCOVER2 BDB-22-350-1 BDB-22-350-2 BDB-22-350-3 350 kcmil - 6 350 kcmil - 6 700 1 2 3 BDBCOVER1 BDB-22-500-1 BDB-22-500-2 BDB-22-500-3 500 kcmil - 4 500 kcmil - 4 860 1 2 3 BDBCOVER1 RUN WIRE RANGE AL9CU TAP WIRE RANGE AL9CU AMPERE RATING PER POLE BDC-14-2/0-1 2/0 - 14 4 - 14 195 1 BDBCOVER3 BDA-14-2/0-1 2/0 - 14 4 - 14 195 ADDER BDBCOVER3 BDC-11-2/0-1 2/0 - 14 2/0 - 14 195 1 BDBCOVER3 BDA-11-2/0-1 2/0 - 14 2/0 - 14 195 ADDER BDBCOVER3 CATALOG NUMBER CONNECTOR RUN TAP OPTIONAL NUMBER OF COVER ORDER POLES 1 PER POLE SNAP TOGETHER SPLICER/REDUCER BLOCKS CATALOG NUMBER CONNECTOR RUN TAP OPTIONAL NUMBER OF COVER ORDER POLES 1 PER POLE BURNDY Mechanical VERSI-POLE™ (Continued) A-47 VERSI-POLE™ 1, 2, 3 SPLICE/REDUCER BLOCKS These tables and illustrations refer to VERSIPOLE™ Power Distribution Blocks listed on pages A-48 through A-50. THE FIGURE TO THE LOWER RIGHT IS APPLICABLE TO THE FOLLOWING: Catalog Number Number of Poles Catalog Number Number of Poles BDA-11-500 1 (adder) BDB-16-500-3 3 BDA-112-350 1 (adder) BDB-212-500-1 1 BDA-16-350 1 (adder) BDB-212-500-2 2 BDA-16-500 1 (adder) BDB-212-500-3 3 BDA-212-500 1 (adder) BDB-22-350-1 1 BDA-22-350 1 (adder) BDB-22-350-2 2 BDA-22-500 1 (adder) BDB-22-350-3 3 BDA-24-500 1 (adder) BDB-22-500-1 1 BDA-26-350 1 (adder) BDB-22-500-2 2 BDA-26-500 1 (adder) BDB-22-500-3 3 BDB-11-500-1 1 BDB-24-500-1 1 BDB-11-500-2 2 BDB-24-500-2 2 BDB-11-500-3 3 BDB-24-500-3 3 BDB-112-350-1 1 BDB-26-350-1 1 BDB-112-350-2 2 BDB-26-350-2 2 BDB-112-350-3 3 BDB-26-350-3 3 BDB-16-350-1 1 BDB-26-500-1 1 BDB-16-350-2 2 BDB-26-500-2 2 BDB-16-350-3 3 BDB-26-500-3 3 BDB-16-500-1 1 BDB-430-500-1 1 BDB-16-500-2 2 NO. OF POLES DIMENSIONS A INCHES Adder 1 2 3 N 2.50 2.81 5.31 7.81 (2.50 X N) + .31 Example for 10 poles: A = (2.50 X 10) + .31 = 25 BURNDY Mechanical VERSI-POLE™ (Continued) A-48 VERSI-POLE™ 1, 2, 3 SPLICE/REDUCER BLOCKS These tables and illustrations refer to VERSIPOLE™ Power Distribution Blocks listed on pages A-48 through A-50. THE FIGURE TO THE RIGHT IS APPLICABLE TO THE FOLLOWING: Catalog Number Number of Poles BDB-11-2/0-1 1 BDB-11-2/0-2 2 BDB-11-2/0-3 3 BDB-11-350-1 1 BDB-11-350-2 2 BDB-11-350-3 3 BDB-14-500-1 1 BDB-14-500-2 2 BDB-14-500-3 3 BDB-16-2/0-1 1 BDB-16-2/0-2 2 BDB-16-2/0-3 3 BDB-162-500-1 1 BDB-162-500-2 2 BDB-162-500-3 3 BDB-22-2/0-1 1 BDB-22-2/0-2 2 BDB-22-2/0-3 3 BDB-26-2/0-1 1 BDB-26-2/0-2 2 BDB-26-2/0-3 3 APPLICABLE VERSI-POLETM ITEMS Catalog Number Number of Poles BDA-14-2/0-1 1 (adder) BDC-14-2/0-1 1 BDA-11-2/0-1 1 (adder) BDC-11-2/0-1 1 NO. OF POLES DIMENSIONS A INCHES Adder 1 2 3 N .81 1.08 1.89 2.70 (.81 X N) + .27 Example for 10 poles: A = (.81 X 10) + .27 = 8.37 NO. OF POLES DIMENSIONS A INCHES Adder 1 2 3 N 1.64 1.94 3.57 5.20 (1.64 X N) + .30 Example for 10 poles: A = (1.64 X 10) + .30 = 16.20 BURNDY Mechanical BURNDY UNITAP™ CLEAR INSULATED MULTIPLE TAP CONNECTORS A-49 Tap connections and in-line splice/reductions are made quickly and easily with the UNITAP™ line of connectors. UL486B Listed. Dual-rated AL9CU for any stranded copper or stranded aluminum applications. 600 Volt, 90° C. Features and Benefits • Clear Plastisol covered AL6061-T6 aluminum body. ◊ Saves time, lowers installation costs, eliminates taping. • Clear Plastisol. ◊ Allows visual confirmation that conductor is properly inserted. • Oxide inhibitor pre-installed. ◊ Inhibits moisture and contaminants from entering the contact area. • Range-taking. ◊ Reduces number of connectors carried in inventory. 2 PORT 1 or 2 Sided Entry Catalog Number # of Ports Wire Range (AWG/kcmil) L W H Hex Key Fig. No. BIT4 BITO4 BIT2/0 BITO2/0 BIT250 BITO250 BIT350 BITO350 BIT600 BITO600 BIT750* BITO750* 2 2 2 2 2 2 2 2 2 2 2 2 #14 - #4 #14 - #4 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 350 #10 - 350 #4 - 600 #4 - 600 #2 - 750 #2 - 750 1.16 1.16 1.52 1.52 2.03 2.03 2.22 2.22 2.72 2.72 2.87 2.87 1.16 1.50 1.40 1.56 2.07 2.64 2.32 3.00 2.38 3.00 2.70 3.38 1.25 1.25 1.38 1.38 2.13 2.13 2.50 2.50 2.75 2.75 3.00 3.00 1/8 1/8 3/16 3/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1 2 1 2 1 2 1 2 1 2 1 2 Fig. 1 * Not UL Listed Fig. 2 IN-LINE SPLICER/REDUCER Catalog Number Wire Range (AWG/kcmil) L W H Hex Key BISR2 BISR1/0 BISR250 BISR350 BISR500 #14 - 2 #14 - 1/0 #10 - 250 #10 - 350 #6 - 500 2.38 2.91 4.01 4.63 5.00 0.75 0.91 1.19 1.34 1.62 1.22 1.38 2.10 2.35 2.62 5/32 3/16 5/16 5/16 3/8 BURNDY Mechanical BURNDY UNITAP™ A-50 MULTI-PORT Single-Sided Entry Catalog Number BIBS4-3 BIBS4-4 BIBS4-5 BIBS4-6 BIBS4-8 BIBS2/0-3 BIBS2/0-4 BIBS2/0-5 BIBS2/0-6 BIBS2/0-8 BIBS2/0-10 BIBS2/0-12 BIBS2/0-14 BIBS250-3 BIBS250-4 BIBS250-5 BIBS250-6 BIBS250-8 BIBS250-10 BIBS250-12 BIBS250-14 BIBS350-3 # of Wire Range Ports (AWG/kcmil) 3 4 5 6 8 3 4 5 6 8 10 12 14 3 4 5 6 8 10 12 14 3 #14 - 4 #14 - 4 #14 - 4 #14 - 4 #14 - 4 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 350 L W H Hex Key Catalog Number 1.59 2.03 2.47 2.91 3.78 2.19 2.86 3.53 4.20 5.55 6.89 8.24 9.58 2.97 3.91 4.84 5.78 7.66 9.53 11.41 13.29 3.13 1.25 1.25 1.25 1.25 1.25 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 2.07 2.07 2.07 2..07 2.07 2.07 2.07 2.07 2.32 1.25 1.25 1.25 1.25 1.25 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.50 1/8 1/8 1/8 1/8 1/8 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 BIBS350-4 BIBS350-5 BIBS350-6 BIBS350-8 BIBS350-10 BIBS350-12 BIBS350-14 BIBS600-3 BIBS600-4 BIBS600-5 BIBS600-6 BIBS600-8 BIBS600-10 BIBS600-12 BIBS600-14 BIBS750-3* BIBS750-4* BIBS750-6* BIBS750-8* BIBS750-10* BIBS750-12* BIBS750-14* * Not UL Listed # of Wire Range Ports (AWG/kcmil) 4 5 6 8 10 12 14 3 4 5 6 8 10 12 14 3 4 6 8 10 12 14 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 L W H Hex Key 4.04 4.95 5.86 7.68 9.50 11.32 13.14 4.00 5.28 6.56 7.84 10.41 12.97 15.53 18.09 4.25 5.63 8.37 11.13 13.87 16.63 19.37 2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.38 2.38 2.38 2.38 2.38 2.38 2.38 2.38 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 3.00 3.00 3.00 3.00 3.00 3.00 3.00 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 BURNDY Mechanical BURNDY UNITAP™ A-51 MULTI-PORT Double-Sided Entry Catalog Number BIBD4-2 BIBD4-3 BIBD4-4 BIBD4-5 BIBD4-6 BIBD4-8 BIBD2/0-2 BIBD2/0-3 BIBD2/0-4 BIBD2/0-5 BIBD2/0-6 BIBD2/0-8 BIBD2/0-10 BIBD2/0-12 BIBD2/0-14 BIBD250-2 BIBD250-3 BIBD250-4 BIBD250-5 BIBD250-6 BIBD250-8 BIBD250-10 BIBD250-12 BIBD250-14 BIBD350-2 # of Wire Range Ports (AWG/kcmil) 2 3 4 5 6 8 2 3 4 5 6 8 10 12 14 2 3 4 5 6 8 10 12 14 2 #14 - #4 #14 - #4 #14 - #4 #14 - #4 #14 - #4 #14 - #4 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 350 L W H Hex Key Catalog Number 1.16 1.59 2.03 2.47 2.91 3.78 1.52 2.19 2.86 3.53 4.20 5.55 6.89 8.24 9.58 2.03 2.97 3.91 4.84 5.78 7.66 9.53 11.41 13.29 2.22 1.50 1.50 1.50 1.50 1.50 1.50 1.56 1.56 1.56 1.56 1.56 1.56 1.56 1.56 1.56 2.64 2.64 2.64 2.64 2.64 2.64 2.64 2.64 2.64 3.00 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.50 1/8 1/8 1/8 1/8 1/8 1/8 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 BIBD350-3 BIBD350-4 BIBD350-5 BIBD350-6 BIBD350-8 BIBD350-10 BIBD350-12 BIBD350-14 BIBD600-2 BIBD600-3 BIBD600-4 BIBD600-5 BIBD600-6 BIBD600-8 BIBD600-10 BIBD600-12 BIBD600-14 BIBD750-2* BIBD750-3* BIBD750-4* BIBD750-6* BIBD750-8* BIBD750-10* BIBD750-12* BIBD750-14* # of Wire Range Ports (AWG/kcmil) 3 4 5 6 8 10 12 14 2 3 4 5 6 8 10 12 14 2 3 4 6 8 10 12 14 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 NOTE: Only 1 conductor per port allowed. * Not UL Listed L W H Hex Key 3.13 4.04 4.95 5.86 7.68 9.50 11.32 13.14 2.56 3.77 4.97 6.17 7.37 9.78 12.97 15.53 18.09 2.87 4.25 5.63 8.37 11.13 13.87 16.63 19.37 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 BURNDY Mechanical BURNDY UNITAP™ A-52 CLEAR INSULATED MULTIPLE TAP CONNECTORS MOUNTING VERSION TYPE BIBS-MT, BIBD-MT The BIBS-MT and BIBD-MT series UNITAP™ offer the same multi-port capabilities as the standard UNITAP™ connectors except these -MT types are provided with two isolated mounting holes at both ends of the connector for direct mounting to a trough, gutter or wireway. They will accommodate up to standard 1/4 hardware. Fig. 2 Fig. 1 MULTI-PORT Single-Sided Entry Catalog Number BIBS2/04MT BIBS2/06MT BIBS2/08MT BIBS2/010MT BIBS2/012MT BIBS2504MT BIBS2506MT BIBS2508MT BIBS25010MT BIBS25012MT BIBS3504MT BIBS3506MT BIBS3508MT BIBS35010MT BIBS35012MT BIBS6004MT BIBS6006MT BIBS6008MT BIBS60010MT BIBS60012MT # of Fig # Ports 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 MULTI-PORT Double-Sided Entry Wire Range (AWG/Kcmil) L W H Hex Key Catalog Number #14-2/0 #14-2/0 #14-2/0 #14-2/0 #14-2/0 #10-250 #10-250 #10-250 #10-250 #10-250 #10-350 #10-350 #10-350 #10-350 #10-350 #4-600 #4-600 #4-600 #4-600 #4-600 3.95 5.29 6.64 7.98 9.33 5.53 7.40 9.28 11.16 13.03 5.61 7.43 9.25 11.07 12.89 7.59 10.16 12.72 15.28 17.84 1.31 1.31 1.31 1.31 1.31 2.07 2.07 2.07 2.07 2.07 2.32 2.32 2.32 2.32 2.32 2.38 2.38 2.38 2.38 2.38 1.38 1.38 1.38 1.38 1.38 2.13 2.13 2.13 2.13 2.13 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 BIBD2/04MT BIBD2/06MT BIBD2/08MT BIBD2/010MT BIBD2/012MT BIBD2504MT BIBD2506MT BIBD2508MT BIBD25010MT BIBD25012MT BIBD3504MT BIBD3506MT BIBD3508MT BIBD35010MT BIBD35012MT BIBD6004MT BIBD6006MT BIBD6008MT BIBD60010MT BIBD60012MT # of Fig # Ports 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 Wire Range (AWG/Kcmil) L W H Hex Key #14-2/0 #14-2/0 #14-2/0 #14-2/0 #14-2/0 #10-250 #10-250 #10-250 #10-250 #10-250 #10-350 #10-350 #10-350 #10-350 #10-350 #4-600 #4-600 #4-600 #4-600 #4-600 3.95 5.29 6.64 7.98 9.33 5.53 7.40 9.28 11.16 13.03 5.61 7.43 9.25 11.07 12.89 7.59 10.16 12.72 15.28 17.84 1.56 1.56 1.56 1.56 1.56 2.64 2.64 2.64 2.64 2.64 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 1.38 1.38 1.38 1.38 1.38 2.13 2.13 2.13 2.13 2.13 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 BURNDY Mechanical BURNDY UNITAP™ THE MOLE™ A-53 For Direct Burial 600V, 90°C Designed specifically for direct burial applications, the MOLE™ inline splice/reducer is made with a specialized plastisol material that forms a rugged weathertight connection. Features and Benefits • UL486D Listed for direct burial. • AL9CU Dual-rated for copper and aluminum applications. 600V 90°C. • Plastisol covered AL6061-T6 aluminum body saves time by eliminating the need for heat shrink. • Oxide inhibitor pre-installed preventing moisture and contaminants from entering contact area. • Range-taking capability reduces the number of connectors carried in inventory. Number of Ports Wire Range (AWG/kcmil) BISR4-DB 2 #6 - 4 AWG 4.30 0.80 1.28 BISR1-DB 2 #2 - 1 AWG 6.30 0.93 1.59 BISR3/0-DB 2 1/0 - 3/0 AWG 6.25 0.99 1.84 BISR250-DB 2 4/0 - 250 kcmil 6.70 1.18 2.03 Catalog Number BISR-DB = BURNDY Inline Splice/Reducer Direct Burial Dimensions (Inches) L W H Hex Key (Torque) (In.-lbs.) 1/8 (50) 5/32 (130) 3/16 (220) 5/16 (360) Wire Strip Length 7/8 1-3/32 1-3/32 1-5/16 BURNDY Mechanical UV RATED BLACK UNITAP™ A-54 For Direct Burial 600V, 90°C Features and Benefits • UV Rated Plastisol covered AL6061-T6 aluminum body saves time by eliminating the need for taping. • Oxide inhibitor pre-installed inhibits moisture and contaminants from entering the contact area. Catalog Number 1PL42 1PLO42 1PL2/02 1PLO2/02 1PL2502 1PLO2502 1PL3502 1PL6002 1PLO6002 1PBS2 1PBS1/0 1PBS250 1PBS350 1PBS500 1PL43 1PL44 1PL2/03 1PL2503 1PLD43 1PLD44 1PLD2/02 1PLD2/03 1PLD2/04 1PLD2/06 1PLD2502 1PLD2503 1PLD2504 1PLD2506 1PLD3502 1PLD3503 1PLD3504 1PLD3506 1PLD3508 1PLD6002 1PLD6003 1PLD6004 1PLD6005 1PLD6006 1PLD6008 Fig. No. Number of Ports Wire Range (AWG/kcmil) 3 4 3 4 3 4 3 3 4 1 1 1 1 1 5 5 5 5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4 3 3 3 4 2 3 4 6 2 3 4 6 2 3 4 6 8 2 3 4 5 6 8 #14 - 4 #14 - 4 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 350 #4 - 600 #4 - 600 #14 - 2 #14 - 1/0 #10 - 250 #10 - 350 #6 - 500 #14 - 4 #14 - 4 #14 - 2/0 #10 - 250 #14 - 4 #14 - 4 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 1PL = 2 Port Single Sided Entry 1PLO = 2 Port Offset Entry 1PBS = In-line Splice/Reducer L Dimensions (Inches) W 1.16 1.16 1.52 1.52 2.03 2.03 2.22 2.72 2.72 2.38 2.91 4.01 4.63 5.00 1.59 2.03 2.19 2.97 1.59 2.03 1.52 2.19 2.86 4.20 2.03 2.97 3.91 5.78 2.22 3.13 4.04 5.86 7.68 2.56 3.77 4.97 6.17 7.37 9.78 1.16 1.50 1.40 1.56 2.07 2.64 2.32 2.38 3.00 0.75 0.91 1.19 1.34 1.62 1.25 1.25 1.31 2.07 1.50 1.50 1.56 1.56 1.56 1.56 2.64 2.64 2.64 2.64 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 1PL = Multi-Port Single Sided Entry 1PLD = Multi-Port Double Sided Entry • Range-taking capability reduces the number of connectors carried in inventory. • UL486B Listed, AL9CU, 600V 90°C H Hex Key (Torque) (In.-lbs.) Wire Strip Length 1.25 1.25 1.38 1.38 2.13 2.13 2.50 2.75 2.75 1.22 1.38 2.10 2.35 2.62 1.25 1.25 1.38 2.13 1.25 1.25 1.25 1.25 1.25 1.25 2.13 2.13 2.13 2.13 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 2.75 1/8 (45) 1/8 (45) 3/16 (120) 3/16 (120) 5/16 (275) 5/16 (275) 5/16 (275) 3/8 (375) 3/8 (375) 5/32 (45) 3/16 (120) 5/16 (120) 5/16 (275) 3/8 (375) 1/8 (45) 1/8 (45) 3/16 (120) 5/16 (275) 1/8 (45) 1/8 (45) 3/16 (120) 3/16 (120) 3/16 (120) 3/16 (120) 5/16 (275) 5/16 (275) 5/16 (275) 5/16 (275) 5/16 (375) 5/16 (375) 5/16 (375) 5/16 (375) 5/16 (375) 3/8 (375) 3/8 (375) 3/8 (375) 3/8 (375) 3/8 (375) 3/8 (375) 5/8 5/8 11/16 11/16 1 1 1-1/8 1-1/8 1-1/8 3/4 1 1-3/16 1-3/8 1-1/2 5/8 5/8 11/16 1 5/8 5/8 11/16 11/16 11/16 11/16 1 1 1 1 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 BURNDY Compression SMALL HYDENT TABLE OF CONTENTS General Information ........................B-2, B-3 MIL. SPEC. Equivalent Tables ................B-4 Types T & YAD ........................................B-5 Types TP & BA ......................................B-6 Types TN & YAES ..........................B-7, B-8 Type YAE-G BOX ..................................B-9 Types YAE-N BOX & YAE-N ................B-10 Type YAES-K ..............................B-11, B-12 Types YAV BOX & YAV................B-13, B-14 Types YAV-L BOX & YAV-L ........B-15, B-16 Types YAV-H BOX & YAV-H ..................B-17 Type YBM ............................................B-18 Types YAEV & YAEV-L ................B-19, B-20 Type YAEV-H ..............................B-21, B-22 Types YAV-R & YAV-RS ........................B-23 Type YAEV-RS ......................................B-24 Type YAEV-RH ......................................B-25 Types T-F & YAD-F................................B-26 Types YAV-T-F BOX & YAV-T-F ............B-27 Types YAV-H-F BOX, YAV-H-F & YAV-Z ............................................B-28 Types TN-F & YAES-F ..........................B-29 Types YAE-N-F BOX & YAE-N-F ..........B-30 Types TP-F & BA-EF ............................B-31 Types YAE-Z BOX & YAE-Z ..................B-32 Types TP-Z & BA-EZ ............................B-33 Types TP-LF & BA-EL ..........................B-34 Type Q-F................................................B-35 Type QP-F ............................................B-35 Type QP-M ............................................B-36 Type QN-M ............................................B-36 Types PGP & PGN ................................B-37 Types FQN-F & FQN-M ........................B-38 Type FL..................................................B-39 Uninsulated Splices ..............................B-40 Types YSV, YSV-H & YSV-L ................B-40 Type YSV-L............................................B-41 Type YSM ..............................................B-42 Type YSCM............................................B-43 Types YSES-K ......................................B-44 Types SP & BS......................................B-45 Insulated Splices ..................................B-46 Types SN, YSE-HN................................B-46 Types SNM, YSE BOX, YSES, YSE-H BOX, YSE & YSE-H ..............B-47 Types YSV & YRV-L ..............................B-48 Types YQE & RK ..................................B-49 B-1 BURNDY Compression Table 1 PERFORMANCE REQUIREMENTS - TERMINALS FOR COPPER WIRE PER MIL-T-7928 PER UL 486 The terminals and splices in this catalog are approved, per MIL-T-7928 and/or UL 486, where indicated. Table 1 shows the performance requirements for terminals used in military and commercial equipment. The voltage drops listed are maximum allowable B-2 values taken at currents well above rated current for the wires. Tensile values assure that the wires will not become separated from the terminals under reasonably expected stresses. UL tensile values are chosen to reflect the severest expected duty. MIL Specification tensile values apply only to crimp terminations and reflect minimum values that are obtained in good crimp joints. Actual performance of Burndy terminals exceeds the requirements of Table 1. Typical values are shown in Figs. 1-5. For High Temperature application BURNDY® YAV series with nickel plating "NK" suffix provide for continuous operation to 650° F and 750° F intermittent service. WIRE SIZE 26 24 22 20 18 16 14 12 10 8 6 4 2 1 0 00 000 0000 TEST CURRENT (Amps) MAX. VOLTAGE DROP (Mv). 3 4.5 9 11 16 22 32 41 55 73 101 135 181 211 245 283 320 380 TENSILE STRENGTH IN POUNDS Fig 1. Tensile strength of YAD HYLUG™ after axial rotation stresses. 8 8 7 6 5 7 6 5 5 5 5 5 5 5 5 5 5 5 MIN. TENSILE STRENGTH (Lbs.) MIN. TENSILE STRENGTH (Lbs.) 7 10 15 19 38 50 70 110 150 225 300 400 550 650 700 750 825 875 — — 8 13 20 30 50 70 80 90 100 140 180 200 250 300 350 450 TEST CURRENT FOR MAX. 50˚C RISE (Amps) — — — — — — 15 20 30 50 65 85 115 130 150 175 200 230 Fig 2. Tensile strength of BA VINYLUG™ after axial rotation stresses. TENSILE STRENGTH IN POUNDS Performance COMMERCIAL WIRE SIZE COMMERCIAL WIRE SIZE BURNDY Compression GENERAL INFORMATION (Continued) Fig 5. Voltage drops of YAES at currents per Table 1 after vibration. VOLTAGE DROP mV TENSILE STRENGTH IN POUNDS Fig 3. Tensile strength of YAES INSULUG™ after vibration. AN WIRE SIZE DEGREES CENTIGRADE Fig 4. Temperature rise of BA VINYLUG™ at currents per Table 1. TERMINAL SIZE COMMERCIAL WIRE SIZE AN WIRE SIZE B-3 BURNDY Compression EQUIVALENT TABLES MILITARY SPECIFICATIONS B-4 Terminals Terminals BURNDY® Equivalents to MS25036 in accordance with Specification MIL-T-7928 (ASG) BURNDY® Equivalents to MS20659 in accordance with Specification MIL-T-7928 (ASG) MS25036 Catalog Dash No. Number 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 YAES18-N1 YAE18-G43 YAES18-N2 YAE18-N21 YAES18-N3 YAE18N YAES18-N4 YAE18-N3 YAES18-N5 YAE18-N15 YAES14-N6 YAE14-N43 YAES14-N7 YAE14-N43 YAES14-N8 YAE14N YAES14-N9 YAE14-N3 YAES14-N10 YAE14-N4 YAES10-N11 YAE10-N5 YAES10-N12 YAE10N YAES10-N13 YAE10-N2 YAES10-N14 YAE10-N4 YAEV8C-L YAEV8C-L1 YAEV8C-L2 YAEV8C-L3 YAEV6C-L1M YAEV6C-LM YAEV6C-L4M YAEV6C-L2M YAEV4C-L Class Class 1 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Cage Code 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 MS25036 Dash No. 124 125 126 127 128 129 130 131 132 133 134 135 136 137 143 144 145 146 147 148 1NJK8 149 1NJK8 150 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 152 153 154 156 157 158 Catalog Number YAEV4C-L4 YAEV4C-L2 YAEV2C-L1 YAEV2C-L YAEV2C-L4 YAEV1C-L1 YAEV1C-L YAEV1C-L3 YAEV25-L1 YAEV25-L YAEV25-L3 YAEV26-L2 YAEV26-L YAEV26-L3 YAE22-G18 YAE22-G16 YAE22-G13 YAE22-G14 YAE22-G15 YAES18-N48 YAE18-N17 YAES18-N49 YAE18N1 YAES18-N50 YAE18-N2 YAES14-N52 YAES14-N53 YAE14-N1 YAES14-N54 YAE14-N2 YAES10-N56 YAE10-N11 YAES10-N57 YAE10-N3 YAES10-N58 Class Class Cage 1 2 Code X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 MS20659 Dash No. Catalog Number 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 128 129 130 131 132 133 YAV10 YAV10-T2 YAV8C-L YAV8C-L2 YAV6C-L YAV6C-L2 YAV4C-L YAV4C-L2 YAV2C-L1 YAV2C-L YAV1C-L1 YAV1C-L1 YAV25-L1 YAV25-L YAV26-L2 YAV26-L YAV27-L YAV27-L1 YAV28-L YAV28-L12 YAV10-T4 YAV8C-L3 YAV6C-L1 YAV6C-L4 YAV4C-L4 YAV2C-L4 Class Class 1 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Cage Code MS20659 Dash No. Catalog Number Class 1 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 134 135 136 137 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 165 YAV1C-L3 YAV25-L3 YAV26-L3 YAV28-L54 YAV8C-L14 YAV8C-L1 YAV8C-L4 YAV6C-L10 YAV4C-L3 YAV4C-L5 YAV2C-L3 YAV2C-L2 YAV2C-L11 YAV1C-L2 YAV1C-L4 YAV25-L2 YAV25-L16 YAV26-L1 YAV26-L16 YAV27-L20 YAV27-L18 YAV28-L56 YAV28-L60 YAV28-L13 YAV28-L14 YAV10-T7 X X X X X X X X X X X X X X X X X X X X X X X X X X Class 2 Cage Code X 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 BURNDY Compression TYPES T AND YAD DEEP “V” GROOVE SERRATIONS HYLUG™ LONG BRAZED SEAM BARREL ELECTRO-TIN PLATED UNINSULATED COMPRESSION TERMINAL, RING TONGUE WIRE CRIMP The Type T uninsulated terminals are constructed of pure electrolytic copper. Designed with a long brazed seam barrel, standard neck, deep V groove inner serrations and electro-tin plated. The terminals are ideal for control wiring and other standard duty applications. The ring tongue provides a secure termination under the screw head that cannot be removed without the complete removal of the screw. Two or more terminals can easily be stacked on a common stud. CATALOG WIRE NUMBER RANGE T18-4 T18-6 T18-8 T18-10 T18-14 T18-516 T18-38 T14-4 T14-6 T14-8 T14-10 T14-14 T14-516 T14-38 T10-6 T10-8 T10-10 T10-14 T10-516 T10-38 22-18 20-14 12-10* STUD SIZE C 3, 4 4-6 6-8 8-10 1/4 5/16 3/8 3, 4 4-6 6-8 8-10 1/4 5/16 3/8 4-6 6-8 8-10 1/4 5/16 3/8 .25 .25 .31 .31 .45 .45 .53 .25 .25 .31 .31 .45 .45 .53 .37 .37 .37 .46 .53 .58 * NOTE: UL Listed for 14-10 when installed with MR8G98 and Y8MRB-1 tools only. • 1000 pcs/reel. RING TONGUE WIRE RANGE Features and Benefits • Constructed of pure electrolytic copper. ◊ Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. • Long brazed seam barrel and deep V groove inner serrations. ◊ Provides optimum conductivity reliability and holding power after crimping. • Electro-tin plated. ◊ Provides durable long-lasting corrosion resistance. DIMENSIONS L Y MAX. MAX. .65 .65 .77 .77 .96 .96 1.05 .67 .67 .77 .77 .96 .96 1.05 .83 .83 .83 .97 1.02 1.08 B-5 .53 .53 .61 .61 .73 .73 .78 .55 .55 .61 .61 .73 .73 .78 .64 .64 .64 .74 .76 .79 Z MIN. BULK CATALOG NUMBER* INSTALLATION TOOLING .24 .24 .33 .33 .44 .44 .49 .26 .26 .33 .33 .44 .44 .49 .29 .29 .29 .39 .41 .44 YAD18-4 YAD18-6 YAD18-8 YAD18-10 YAD18-14 YAD18-516 YAD18-38 YAD14-4 YAD14-6 YAD14-8 YAD14-10 YD14-14 YAD14-516 YAD14-38 YAD10-6 YAD10-8 YAD10-10 YAD10-14 YAD10-516 YAD10-38 Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, Y8MRB-1, MR20 Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, Y8MRB-1, MR20 Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, Y8MRB-1, MR20 • Wire range is clearly marked on terminal. ◊ Provides easy identification. • Inspection hole. ◊ Provides an easy visual check of wire insertion. • Long neck terminal. ◊ Permits easy bending and stacking of several terminals on a common stud. TAPE MOUNTED WIRE CATALOG NO. INSTALLATION STRIP 2000/Reel TOOLING LENGTH YAD18-4M YAD18-6M YAD18-8M YAD18-10M YAD18-14M YAD18-516M YAD18-38M YAD14-4M YAD14-6M YAD14-8M YAD14-10M YAD14-14M YAD14-516M YAD14-38M •YAD10-6M •YAD10-8M •YAD10-10M *YAD10-14M *YAD10-516M *YAD10-38M TFM with DFM6D1 Die 9/32 TFM with DFM5D1 Die 9/32 TFM with DFM4D1 Die 11/32 BURNDY Compression TYPES TP AND BA WIRE CRIMP EXPANDED SHROUD INSULATION CRIMP VINYLUG™ B-6 TERMINAL POLYVINYLCHLORIDE INSULATED, RING TONGUE COLOR CODED INSULATION WIRE SIZE RANGE 600 VOLTS MAX. 105° C MAX. VINYLUG™ Type TP is designed for commercial and light duty industrial control and power circuit applications. Supplied with an expanded polyvinyl chloride (PVC) insulation shroud, many tongue variations and rated 600V makes TP terminals versatile and economical. CATALOG NUMBER TP16-4 TP16-6 TP16-8 TP16-10 TP16-14 TP16-38 TP14-4 TP14-6 TP14-8 TP14-10 TP14-14 TP14-516 TP14-38 TP10-6 TP10-8 TP10-10 TP10-14 TP10-38 * 1000/Reel WIRE RANGE 22-16 Max. Insul. Dia. Accom.: .145 Color Code: Red 16-14 Max. Insul. Dia. Accom.: .180 Color Code: Blue 12-10 Max. Insul. Dia. Accom.: .260 Color Code: Yellow STUD SIZE C 3-4 4-6 6-8 8-10 12, 1/4 3/8 3-4 4-6 6-8 8-10 12, 1/4 5/16 3/8 4-6 6-8 8-10 12, 1/4 3/8 .22 .25 .31 .31 .40 .53 .22 .25 .31 .31 .40 .53 .53 .31 .36 .36 .53 .53 SMOOTH ENTRY RING TONGUE TIN PLATED DEEP “V” SERRATIONS Features and Benefits • Expanded insulation support accepts standard and large wire diameters. ◊ Lowers inventory requirements, permits greater flexibility and provides insulation support. • Funnel entry. ◊ Easy wire insertion. • Manufactured of pure electrolytic copper. ◊ Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. DIMENSIONS L Y .71 .74 .85 .85 .99 1.15 .71 .74 .85 .85 .99 1.15 1.15 .91 1.00 1.00 1.22 1.27 .61 .62 .70 .70 .79 .88 .61 .62 .70 .70 .79 .88 .88 .75 .81 .81 .95 1.00 Z BULK CATALOG NUMBER* .17 .18 .26 .26 .36 .45 .17 .18 .26 .26 .36 .45 .45 .20 .26 .26 .40 .45 BA16E4 BA16E6 BA16E8 BA16E10 BA16E14 BA16E38 BA14E4 BA14E6 BA14E8 BA14E10 BA14E14 BA14E516 BA14E38 BA10E6 BA10E8 BA10E10 BA10E14 BA10E38 INSTALLATION TOOLING Plier Type: Y10-22, Y10D or Ratchet Tool: MR8-89-1, NR8-G96, MR15 Plier Type: Y10-22, Y10D or Ratchet: MR8-89-1, MR15 • Deep V groove serrations in the inner barrel. ◊ Provides added holding strength and better conductivity. • Electro-tin plated. ◊ Provides durable long-lasting corrosion resistance. TAPE MOUNTED WIRE CATALOG NO. INSTALLATION STRIP 2000/Reel TOOLING LENGTH BA16E4M BA16E6M BA16E8M BA16E10M BA16E14M BA16E38M BA14E4M BA14E6M BA14E8M BA14E10M BA14E14M BA14E516M BA14E38M *BA10E6M *BA10E8M *BA10E10M *BA10E14M *BA10E38M TFM with DFM3D-1 Die 13/64 TFM with DFM2D-1 Die 13/64 TFM with DFM1D5 Die 19/64 BURNDY Compression TYPES TN AND YAES INSULUG™ TERMINAL NYLON INSULATED, RING-TONGUE 300 VOLTS MAX. 105°C MAX. INSULUG™ type TN Nylon-insulated terminals are designed for heavy duty industrial, utility and military power and control-circuit applications for wire sizes 26 AWG through 10 AWG. They offer high dielectric strength and stability in oily conditions and meet military CLASS 1 and CLASS 2 requirements per MS25036 and the requirements of military specifications MIL-T-7928 (ASG). DEEP "V" SERRATIONS COLOR CODED NYLON INSULATION INTEGRAL ONE PIECE COPPER, TIN PLATED DESIGN SMOOTH FUNNEL ENTRY INTEGRAL INSULATION SUPPORT AND WIRE STRAIN RELIEF B-7 WIRE SIZE AND STUD SIZE Features and Benefits • An integral one-piece copper barrel /insulation grip and wire strain relief design. ◊ Provides improved physical strength characteristics over a multi-piece design. • Manufactured of pure electrolytic copper. ◊ Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. • Brazed seam. ◊ Provides a stronger barrel design to minimize any possible splitting and eliminates folding. • Deep inner barrel serrations. ◊ Provides excellent electrical conductivity and pullout strength values. • Smooth funnel entry. ◊ Easy wire insertion. • The insulation is locked in place. ◊ Will not twist off, thereby maintains proper dielectric values. • Electro-tin plated. ◊ Provides durable long-lasting resistance to corrosion. • Color-coded and clearly marked. ◊ Provides quick, easy wire size identification. • Ring Tongue. ◊ Provides a secure termination under the screw head that can not be removed without complete removal of the screw. • Two or more terminals may be stacked on a common stud easily. ◊ Provides flexibility and versatility. BURNDY Compression TYPES TN AND YAES (Continued) B-8 CATALOG NUMBER TN18-4 TN18-6 TN18-8 TN18-10 TN18-14 TN18-516 TN18-38 TN14-4 TN14-6 TN14-8 TN14-10 TN14-14 TN14-516 TN14-38 TN10-6 TN10-8 TN10-10 TN10-14 TN10-516 TN10-38 WIRE RANGE 22-18 Max. Insul. Dia. Accom.: .120 Color Code: Red 16-14 Max. Insul. Dia. Accom.: .153 Color Code: Blue 12-10 Max. Insul. Dia. Accom.: .210 Color Code: Yellow STUD SIZE MIL. STD. MS25036- C 3-4 4-6 6-8 8-10 12, 1/4 5/16 3/8 3-4 4-6 6-8 8-10 12, 1/4 5/16 3/8 4-6 6-8 8-10 12, 1/4 5/16 3/8 -148 -102 -149 -103 -150 -104 -105 -152 -106 -153 -108 -154 -109 -110 -111 -156 -112 -157 -113 -114 .23 .25 .31 .31 .46 .46 .53 .25 .25 .31 .31 .45 .45 .53 .37 .37 .37 .53 .53 .58 ▲ Class 1 and class 2. Meets the requirement of military specification MILT-T-7928 (ASG) * Use on #10 or #12 Str. Cu only. ** Meets requirements for Class 2 installation. For use as a Class 1 connector, use tool conforming to MS25037, Class 1. DIMENSIONS L MAX. Y MAX. .76 .87 .91 .91 1.09 1.09 1.17 .79 .79 .89 .89 1.08 1.08 1.16 1.12 1.12 1.12 1.32 1.32 1.34 .64 .74 .76 .76 .87 .87 .91 .67 .67 .74 .74 .86 .86 .90 .94 .94 .94 1.06 1.06 1.05 Z MAX. BULK CAT. NO. .20 .29 .29 .29 .41 .41 .45 .24 .24 .31 .31 .43 .43 .47 .26 .26 .26 .37 .37 .40 YAES18N48 YAES18N1 YAES18N49 YAES18N3 YAES18N50 YAES18N4 YAES18N5 YAE14N52 YAES14N6 YAES14N53 YAES14N8 YAES14N54 YAES14N9 YAES14N10 YAES10N11 YAES10N56 YAES10N12 YAES10N57 YAES10N13 YAES10N14 INSTALLATION TOOLING WIRE STRIP LENGTH 7/32” Non-Ratchet: Y10D, Y1022 7/32” Ratchet: MR8-83 11/32” BURNDY Compression TYPE YAE-G BOX WIRE CRIMP INSULUG™ DEEP "V" SERRATIONS TERMINAL NYLON INSULATED, RING-TONGUE MULTI-FINGER INSULATION GRIP TIN PLATED INSULATION CRIMP INSULUG™ Type YAE-N nylon insulated terminals are designed with a multi-finger insulation grip for paper, EPR and other elastic or hard to grip insulations. The metal fingers firmly grip the insulation providing superior holding characteristics, cable support and strain relief. Type YAE-N terminals are rated 105°C and meet military standard MS25036 class 2 and MIL-T-7928 (ASG) requirements. WIRE RANGE YAE22G18 BOX• 26-20 YAE22G12 BOX• Max. Insul. YAE22G16 BOX• Dia. Accom.: YAE22G13 BOX• .098 YAE22G14 BOX• Color Code: YAE22G15 BOX• Amber • Not UL recognized * 1000/Reel ** Class 2 B-9 COLOR CODED NYLON INSULATION WIRE SIZE RANGE 300 VOLTS MAX. 105° C MAX. CATALOG NUMBER MULTI-FINGER INSULATION GRIP RING TONGUE Features and Benefits • Multi-finger insulation grip. ◊ Provides superior insulation holding characteristics, especially on EPR and other elastic-type insulations. • Brazed seam. ◊ Provides stronger more durable termination. • Manufactured of pure electrolytic copper. ◊ Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. STUD SIZE MIL. STD.** MS25036 C 1.2 1.2 3.4 4-6 6-8 8-10 -148 – -144 -145 -146 -147 .15 .25 .18 .25 .32 .32 DIMENSIONS L Y MAX. MAX. .70 .75 .75 .75 .83 .83 .62 .62 .62 .62 .67 .67 Z MAX. .22 .22 .22 .22 .27 .27 • Deep V groove, inner barrel serrations. ◊ Provide optimum conductivity, reliability, and holding power. • Smooth funnel entry. ◊ Easy wire insertion. BULK TAPE MOUNTED WIRE CATALOG INSTALLATION CATALOG NO. INSTALLATION STRIP NUMBER* TOOLING 2000/Reel TOOLING LENGTH YAE22G18• YAE22G12• YAE22G16• YAE22G13• YAE22G14• YAE22G15• M8ND with N14HET-25V1 Die YAE22G18M• YAE22G12M• YAE22G16M• YAE22G13M• YAE22G14M• YAE22G15M• TFM with DFM11D1 Die 5/32 BURNDY Compression TYPES YAE-N BOX AND YAE (Continued) INSULUG™ B-10 CATALOG NUMBER YAE18N29 BOX YAE18N27 BOX YAE18N7 BOX YAE18N17 BOX YAE18N26 BOX YAE18N21 BOX YAE18N25 BOX YAE18G43 BOX YAE18N24 BOX YAE18N1 BOX YAE18N BOX WIRE RANGE 22-16 † Max. Insul. Dia. Accom.: .125 Color Code: Red YAE18N2 BOX YAE18N3 BOX YAE14N43 BOX YAE14N1 BOX YAE14N BOX YAE14N2 BOX YAE14N3 BOX YAE14N4 BOX YAE12N7 BOX YAE12N9 BOX YAE12N1 BOX YAE12N BOX YAE12N2 BOX 16-14 Max. Insul. Dia. Accom.: .156 Color Code: Blue 14-12 Max. Insul. Dia. Accom.: .180 Color Code: Green YAE10N5 BOX YAE10N11 BOX YAE10N BOX YAE10N3 BOX YAE10N2 YAE10N4 12-10 Max. Insul. Dia. Accom.: .209 Color Code: Yellow STUD SIZE MIL STD.** MS25036 C Z MIN. BULK CATALOG NUMBER 1-2 2 4 4 4 4-6 4-6 4-6 6-8 6-8 8-10 12, 1/4 5/16 4-6 6-8 8-10 1/4 5/16 3/8 10 6-8 6-8 8-10 — — — -148 — -102 — — — -149 -103 .14 .19 .25 .25 .23 .25 .22 .25 .28 .31 .31 .75 .77 .80 .80 .78 .89 .79 .90 .92 .92 .92 .68 .66 .68 .68 .68 .77 .68 .68 .77 .77 .77 .19 .19 .19 .19 .19 .28 .19 .19 .28 .28 .28 YAE18N29 YAE18N27 YAE18-N7 YAE18N17 YAE18N26 YAE18N21 YAE18N25 YAE18G43 YAE18N24 YAE18N1 YAE18N -150 .45 1.11 .88 .40 YAE18N2 -104 -106 -153 -108 -154 -109 -110 — — — — .45 .25 .31 .31 .45 .45 .53 .31 .31 .31 .31 1.11 .82 .92 .92 1.11 1.11 1.19 1.06 1.06 1.06 1.06 .88 .69 .75 .75 .88 .88 .93 .93 .90 .90 .90 .40 .20 .28 .28 .40 .40 .44 .29 .28 .28 .28 YAE18N3 YAE14N43 YAE14N1 YAE14N YAE14N2 YAE14N3 YAE14N4 YAE12N7 YAE12N9 YAE12N1 YAE12N 1/4 — .46 1.25 1.02 .40 YAE12N2 4-6 -111 .38 1.15 .96 .28 YAE10N5 DIMENSIONS L MAX. Y MAX. 6-8 -156 .38 1.17 .98 .30 YAE10N11 8-10 -112 .38 1.15 .96 .28 YAE10N 1/4 -157 .54 1.39 1.12 .44 YAE10N3 5/16 -113 .54 1.39 1.12 .44 YAE10N2 3/8 -114 .54 1.39 1.12 .44 YAE10N4 * 1000/Reel ** Class 2 † Use Y10D or Y10-22 only when crimping #16 AWG. TAPE MOUNTED INSTALLATION CATALOG NO. TOOLING 2000/REEL MR8-33T-1 (no extra dies required) M8ND with one of following dies: N14HET-25V1 N10ET-9 N14HET-15 or Y10D Y10-22 MR8-33T-1 (no extra dies required) Y10D M8ND with die N12HET-1 MR8-33T-1 (no extra dies required) M8ND with one of the following dies: N10HET-15 N10ET-9 Y10D, Y10-22 YAE18N29M YAE18N27M YAE18-N7M YAE18N17M YAE18N26M YAE18N21M YAE18N25M YAE18G43M YAE18N24M YAE18N1M YAE18NM INSTALLATION TOOLING WIRE STRIP LENGTH TFM with DFM10D1 die 3/16 TFM with DFM9D1 die 3/16 YAE18N2M YAE18N3M YAE14N43M YAE14N1M YAE14NM YAE14N2M YAE14N3M YAE14N4M YAE12N7M YAE12N9M YAE12N1M YAE12NM YAE12N2M * YAE10N5M * YAE10N11M * YAE10NM * YAE10N3M * YAE1ON2M * YAE10N4M 21/64 TFM with DFM7D1 die 3/8 BURNDY Compression TYPE YAES-K INSULUG™ COLOR CODED KYNAR INSULATION BRAZED SEAM ON BARREL NUCLEAR TERMINALS AND SPLICES INSULATION B-11 WIRE SIZE RADIATION RESISTANT INSULATED TERMINALS, RING TONGUE POLYVINYLIDENE (PVF2) INSULATED 200 MEGARADS, –60° THROUGH 150° C, 600 VOLTS The type YAES-K, radiation resistant KYNAR® insulated terminals are designed and have been tested to meet the requirements for class 1E critical circuits as set by the Nuclear Regulatory Commission (NRC). Additional testing for compatibility under loss of coolant accident (LOCA) conditions with cross-link polyethylene (XLP) and HYPALON® insulations was completed successfully. Compatibility with ethylene propylene rubber (EPR) insulation was determined by analysis. Each terminal is manufactured of pure electrolytic copper per QQ-C 576 and bright tin-plated per MIL-T-10727 and meets or exceeds MIL-T-7928 using stranded copper AWG wire. The KYNAR® insulation offers 200 megarad radiation resistance. The Type YAES-K radiation resistant KYNAR® - insulated terminals are suitable for class 1E critical circuits and non-critical nuclear associated applications. SMOOTH FUNNEL ENTRY INTEGRAL SUPPORT Features and Benefits • KYNAR® insulation. ◊ Provides 200 megarad radiation resistance plus successfully tested for insulation compatibility. • An integral one-piece copper barrel/insulation grip and wire strain relief design. ◊ Provides improved physical strength characteristics over a multi-piece design. • The KYNAR® insulation is locked in place. ◊ The insulation will not move or twist off, thereby maintains proper dielectric values. • Manufactured from pure electrolytic copper. ◊ Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. • Bright tin-plated per MIL-T-10727. ◊ Provides durable long-lasting resistance to corrosion. • Deep inner barrel serrations. ◊ Provides excellent electrical conductivity and tensile strength values. • Brazed seam. ◊ Provides a stronger barrel design to minimize any possible splitting and eliminates folding. KYNAR - is a registered trademark of the Pennwalt Corp. for Polyvinylindene Floride (PVF2) HYPALON - Is a registered trademark of the E.I. DuPont deNemours & Co., Inc. • Smooth funnel entry. ◊ Easy wire insertion. • Color coded terminals. ◊ Provides easy wire size identification and inspection. • Coded raised dots in the die area of the connection after compression. ◊ Provides visual identification that the correct tool and die were used for proper installation. • Inspection hole. ◊ Permits visual check for proper wire insertion. • Ring tongue design. ◊ Provides a secure termination under screw head that cannot be removed without the complete removal of the screw. • Multiple terminals may be stacked on a common stud easily. ◊ Provides flexibility and versatility. BURNDY Compression TYPE YAES-K (Continued) INSULUG™ B-12 CATALOG NUMBER YAES18K48 YAES18K-1 YAES18K-2 YAES18K-49 YAES18K-3 YAES18K-50 YAES18K-4 YAES18K-5 YAES14K-52 YAES14K-6 YAES14K-7 YAES14K-53 YAES14K-8 YAES14K-54 YAES14K-9 YAES14K-10 YAES10K-11 YAES10K-11T1 YAES10K-56 YAES10K-12 YAES10K-57 YAES10K-13 YAES10K-14 YAES10K-58 WIRE RANGE 22-18 AWG str. Max. Insul. Dia. Accom.: .120 Color Code: Red 16-14 AWG str. Max. Insul. Dia. Accom.: .153 Stock Thickness: .032 Color Code: Blue 12-10 AWG str. Max. Insul. Dia. Accom.: .210 Stock Thickness: .040 Color Code: Yellow STUD SIZE C 4 6 6 8 10 1/4 5/16 3/8 4 6 6 8 10 1/4 5/16 3/8 6 6 8 10 1/4 5/16 3/8 1/2 .23 .23 .25 .31 .31 .46 .46 .53 .25 .25 .31 .31 .31 .46 .46 .53 .38 .31 .38 .38 .53 .53 .58 .72 DIMENSIONS L MAX. Y MAX. .76 .76 .87 .91 .91 1.09 1.09 1.18 .77 .77 .91 .91 .91 1.09 1.09 1.18 1.12 1.09 1.12 1.12 1.32 1.32 1.34 1.41 .64 .64 .74 .76 .76 .86 .86 .91 .65 .65 .76 .76 .76 .86 .86 .91 .94 .94 .94 .94 1.06 1.06 1.05 1.06 Z MIN. .20 .20 .29 .29 .29 .41 .41 .45 .22 .22 .29 .29 .29 .41 .41 .45 .26 .26 .26 .26 .37 .37 .40 .45 INSTALLATION TOOLING Ratchet Tool: MR10G6 Crimp Mark: (1) Small Dot Red Groove Calibration Gauge: PG-373-1 Ratchet Tool: MR10G6 Crimp Mark: (2) Small Dots Blue Groove Calibration Gauge: PG-371-1 Ratchet Tool: MR10G6 Crimp Mark: (1) Large Dot Calibration Gauge: PG-372-1 WIRE STRIP LENGTH 7/32 7/32 3/8 BURNDY Compression TYPES YAV BOX AND YAV SEAMLESS BARREL BEVELED ENTRY INSPECTION HOLE HYLUG™ SEAMLESS UNINSULATED COMPRESSION HEAVY DUTY RING TONGUE TERMINAL #22-10 STRANDED AND SOLID COPPER HYLUG™ type YAV is a seamless, heavy duty uninsulated compression ring tongue terminal manufactured from pure electrolytic copper tubing and is for use on copper commercial (code) cable, type AN aircraft cable and extra flexible conductors. Because of its seamless design, the YAV HYLUG™ also accommodates solid conductors. The seamless tubing produces a double thick tongue and a strong connector for demanding applications that require high reliability. Applications include industrials, hospitals, electric utilities, aircraft, shipboard and marine, computers, steel mills, mining equipment and other equipment that is subject to vibration or requiring dependable electrical performance. The YAV-HYLUG™ terminals meet the requirements of MIL-T-7928 (ASG). CRIMP B-13 ELECTRO-TIN PLATED DOUBLE THICK TONGUE Features and Benefits • Manufactured from seamless pure electrolytic copper tubing. ◊ Provides maximum conductivity, low resistance and excellent ductility for crimping. • Seamless tubular crimp barrel design. ◊ No seams to split resulting in a very high quality electrical connection. Also can be used on solid conductor. • Double thick tongue. ◊ Provides a very strong terminal tongue. • Produced from tubular copper. ◊ Extra copper material assures the compression connector will operate cooler than the conductors it connects. (See table on following page for specifications) • Internally bevelled barrel. ◊ Provides easy cable entry, especially for flexible conductors. • Inspection hole. ◊ Provides easy visual check for proper conductor insertion. • Electro-tin plated. ◊ Provides long lasting durable corrosion resistance. • Nickel plating available, add “NK” suffix.” ◊ Nickel plated Hylugs™ provide high temperature applications up to 650° F continuous service and 750° F intermittent service. BURNDY Compression TYPES YAV BOX AND YAV HYLUG™ B-14 SEAMLESS UNINSULATED COMPRESSION HEAVY DUTY RING TONGUE TERMINAL CATALOG NUMBER YAV18-T4 BOX YAV18-L33 BOX YAV18-T5 BOX YAV18-T1 BOX YAV18 BOX YAV14-L33 BOX YAV14-T5 BOX YAV14-T1 BOX YAV14-L36 BOX YAV14 BOX YAV14-T2 BOX YAV14-T3 BOX YAV12-G2 BOX ■ YAV12-G3 BOX ■ YAV10-T7 BOX YAV10-T11 BOX YAV10-L36 BOX YAV10 BOX YAV10-T3 BOX YAV10-T2 BOX YAV10-T4 BOX YAV9C-L36 BOX YAV9C-T9 BOX YAV9C-T4 BOX • WIRE RANGE 22-18 Str. and Sol. 20-14 Str. 20-12 Sol. 14-12 Str. †14 Str. 12-10 Str. and Sol. 10-9 Str. STUD SIZE C 3, 4 4-6 4-6 6-8 8-10 4-6 4-6 6-8 8-10 8-10 1/4 5/16 8-10 1/4 4-6 6-8 8-10 8-10 1/4 5/16 3/8 8-10 1/4 5/16 .19 .25 .31 .31 .31 .25 .31 .31 .29 .31 .42 .44 .30 .36 .30 .38 .29 .38 .47 .53 .56 .31 .44 .52 Available in (90o) right angle design. * Use #10 groove ■ Use #14 groove † UL listed for 14 Str. to #10 Sol. & Str. when installed with MR8G98 and Y8MRB-1 tools only. DIMENSIONS L MAX. Y MAX. .62 .67 .76 .76 .76 .71 .79 .79 .74 .79 .99 .99 .82 1.00 .93 .97 .86 .97 1.10 1.13 1.18 .97 1.19 1.27 .54 .55 .61 .61 .61 .59 .64 .64 .59 .64 .75 .75 .67 .76 .78 .79 .71 .79 .87 .87 .90 .83 .95 1.02 WIRE STRIP LENGTH Z MIN. BULK CAT. NO. INSTALLATION TOOLING .16 .18 .24 .24 .24 .18 .24 .24 .18 .24 .32 .32 .24 .34 .24 .26 .23 .26 .32 .31 .35 .15 .31 .36 YAV18-T4 YAV18-L33 YAV18-T5 YAV18-T1 YAV18 YAV14-L33 YAV14-T5 YAV14-T1 YAV14-L36 YAV14 YAV14-T2 YAV14-T3 YAV12-G2 YAV12-G3 YAV10-T7 YAV10-T11 YAV10-L36 YAV10 YAV10-T3 YAV10-T2 YAV10-T4 YAV9C-L36 YAV9C-T9 — Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, MR8-9Q, Y8MRB-1, MR20 9/32 Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, MR8-9Q, Y8MRB-1, MR20 9/32 Y10D, Y8MRB-1 M8ND w/N14HT 9/32 Non-Ratchet: Y10, Y10-22 Ratchet: MR8G98, MR8-9Q, Y8MRB-1, MR20 7/16 Ratchet: MR8-9Q, Y8MRB-1 7/16 BURNDY Compression TYPES YAV-L BOX AND YAV-L SEAMLESS BARREL BEVELED ENTRY INSPECTION HOLE HYLUG™ LARGE SIZE UNINSULATED COMPRESSION TERMINALS SEAMLESS UNINSULATED COMPRESSION RING TONGUE TERMINAL CRIMP B-15 ELECTRO-TIN PLATED DOUBLE THICK TONGUE #8-4/0 STR. COPPER HYLUG™ Type YAV is a seamless, heavy duty uninsulated compression terminal manufactured from electrolytic copper and is for use on Type AN aircraft cable, extra flexible conductors and commercial (code) conductors. The seamless tubing produces a double thick tongue and seamless barrel design provides a CATALOG NUMBER WIRE RANGE — YAV8C-L BOX 8 YAV8C-L1 BOX Aircraft YAV8C-L2 BOX AN 8 YAV8C-L3 BOX Flex YAV8C-L4 BOX YAV6C-L1 BOX 5&6 YAV6C-L BOX Aircraft YAV6C-L4 BOX AN 5 & 6 YAV6C-L2 BOX Flex YAV6C-L10 BOX YAV4C-L3 BOX 4 YAV4C-L BOX Aircraft YAV4C-L4 BOX AN 4 YAV4C-L2 BOX Flex YAV4C-L5 BOX — 2 YAV2C-L1 BOX Aircraft YAV2C-L2 BOX AN 2 YAV2C-L BOX Flex YAV2C-L4 BOX STUD SIZE MS20659 DASH NO.† 6-8 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 -140 -107 -141 -108 -129 -142 -130 -109 -131 -110 -143 -144 -111 -132 -112 -145 -146 -113 -147 -114 -133 † Class 1. • Available in (90°) right angle design. Suffix "RS" REPLACES SUFFIX "L". ▲ Use Y35P3 INDENTOR ADAPTER with Y35 and Y39 Tool. strong connector for demanding applications requiring high reliability. Applications include aircraft, industrials, hospitals, electric utilities, marine, computers, and other equipment subject to vibration or requiring dependable electrical performance. DIMENSIONS (INCH) L Y Z C MAX. MAX. MIN. .41 .41 .46 .57 .57 .73 .48 .48 .60 .60 .73 .55 .55 .63 .63 .73 .69 .69 .69 .69 .77 1.15 1.15 1.22 1.30 1.30 1.52 1.31 1.31 1.43 1.43 1.64 1.37 1.37 1.48 1.48 1.68 1.72 1.72 1.72 1.72 1.89 .94 .94 .99 1.01 1.01 1.14 1.06 1.06 1.13 1.13 1.26 1.11 1.11 1.17 1.17 1.30 1.37 1.37 1.37 1.37 1.49 .28 .28 .32 .34 .34 .48 .29 .29 .35 .35 .49 .28 .28 .33 .33 .47 .35 .35 .35 .35 .46 BULK CAT. NO. YAV8C-L14• YAV8C-L• YAV8C-L1• YAV8C-L2 YAV8C-L3• YAV8C-L4• YAV6C-L1• YAV6C-L• YAV6C-L4• YAV6C-L2• YAV6C-L10 YAV4C-L3• YAV4C-L YAV4C-L4• YAV4C-L2• YAV4C-L5 YAV2C-L3 YAV2C-L1• YAV2C-L2• YAV2C-L• YAV2C-L4 The YAV HYLUG™ terminals meet the requirements of MIL-T-7928 and are listed per MS20659 for use with copper aircraft cable per MIL-W-5086 The benefits of YAV-L connectors are the same as YAV connectors for stranded conductors. INSTALLATION TOOLING HYPRESS WIRE DIE Y29B, Y35, Y39, STRIP HYTOOL INDEX Y29NC Y750 ▲ LENGTH Non-Ratchet: Y10MV, MY29-11 Ratchet: MR4C, MR8-9Q, Y8MR8-1, M8ND w/ N8CT Die Set Non-Ratchet: MY28, MY29-11 Ratchet: MR4C Non-Ratchet: MY28, MY29-11 Ratchet: MR4C Non-Ratchet: MY28, MY29-11 ■ Bench Mount Adapter - Cat. BMY-BCH-MT is available for Type "MY" HYTOOLS™. Add "NK" sufix for nickel plated Hylugs™ for high temperature applications up to 650° F continuous service and 750° intermittent service. 38 39 40 41 DC8L-1 Nest Y29PL Indentor (1) Crimp UV8L Nest Y34PL Indentor (1) Crimp DC6L Nest Y29PL Indentor (1) Crimp DC4L Nest Y29PL Indentor (1) Crimp DC2L Nest Y29PL Indentor (1) Crimp UV6L Nest Y34PLA Indentor (1) Crimp UV4L Nest Y34PLA Indentor (1) Crimp UV2L Nest Y34PLA Indentor (1) Crimp 1/2 1/2 1/2 5/8 BURNDY Compression TYPES YAV-L BOX AND YAV-L (Continued) HYLUG™ B-16 CATALOG NUMBER — YAV1C-L1 BOX YAV1C-L2 BOX YAV1C-L BOX YAV1C-L3 BOX YAV25-L1 BOX YAV25-L2 BOX YAV25-L BOX YAV25-L3 BOX YAV25-L4 BOX YAV26-L1 BOX YAV26-L2 BOX YAV26-L BOX YAV26-L3 BOX YAV26-L12 BOX YAV27-L BOX YAV27-L1 BOX YAV27-L15 BOX YAV28-L BOX YAV28-L12 BOX YAV28-L13 BOX YAV28-L14 BOX WIRE RANGE 1 Aircraft AN 1 Flex 1/0 Aircraft AN 1/0 Flex 2/0 Aircraft AN 2/0 Flex 3/0 Aircraft AN 3/0 Flex 4/0 Aircraft AN 4/0 Flex STUD SIZE MS20659 DASH NO.† 8-10 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 5/8 1/4 5/16 3/8 1/2 5/8 3/8 1/2 5/8 3/8 1/2 5/8 3/4 — -115 -149 -116 -134 -117 -151 -118 -135 — -153 -119 -120 -136 — -121 -122 — -123 -124 -159 -160 † Class 1. • Available in (90°) right angle design. Suffix "RS" replaces suffix "L". ▲ Use Y35P3 INDENTOR ADAPTER with Y35 and Y39 Tool. DIMENSIONS (INCH) L Y Z C MAX. MAX. MIN. .76 .76 .76 .76 .86 .83 .83 .83 .88 .88 .93 .93 .93 .93 .93 1.03 1.03 1.03 1.12 1.12 1.12 1.23 1.67 1.84 1.84 1.84 1.97 2.01 2.01 2.01 2.09 2.31 2.32 2.32 2.32 2.32 2.52 2.45 2.45 2.60 2.72 2.72 2.72 2.95 1.32 1.45 1.45 1.45 1.54 1.61 1.61 1.61 1.64 1.80 1.85 1.85 1.85 1.85 1.99 1.93 1.93 2.04 2.16 2.16 2.16 2.33 .25 .38 .38 .38 .46 .43 .43 .43 .46 .62 .48 .48 .48 .48 .62 .52 .52 .62 .60 .60 .60 .78 BULK CAT. NO. YAV1C-L6• YAV1C-L1• YAV1C-L2• YAV1C-L YAV1C-L3 YAV25-L1 YAV25-L2 YAV25-L• YAV25-L3• YAV25-L4 YAV26-L1 YAV26-L2 YAV26-L• YAV26-L3• YAV26-L12 YAV27-L• YAV27-L1 YAV27-L15 YAV28-L YAV28-L12 YAV28-L13 YAV28-L14 HYTOOL INSTALLATION TOOLING HYPRESS DIE Y29B, Y35, Y39, INDEX Y29NC Y750 ▲ 42 43 Non-Ratchet: MY28, MY29-11 ■ Bench Mount Adapter - Cat. BMY-BCH-MT is available for Type "MY" HYTOOLS™. Add "NK" sufix for nickel plated Hylugs™ for high temperature applications up to 650° F continuous service and 750° intermittent service. 44 DV1L Nest Y29PL Indentor (1) Crimp DV25L Nest Y29PR Indentor (1) Crimp DV26L Nest Y29PL Indentor (1) Crimp 45 — 46 — UV1L Nest Y34PLA Indentor (1) Crimp UV25L Nest Y34PA Indentor (1) Crimp UV26L Nest Y34PA Indentor (1) Crimp UV27L Nest Y34PA Indentor (1) Crimp UV28L Nest Y34PA Indentor (1) Crimp WIRE STRIP LENGTH 5/8 11/16 13/16 13/16 7/8 BURNDY Compression TYPES YAV-H BOX AND YAV-H HYLUG™ SEAMLESS UNINSULATED COMPRESSION RING TONGUE TERMINAL WITH SHROUD B-17 The type YAV-H HYLUG™ is a seamless heavy duty uninsulated compression ring tongue terminal with a shroud for an insulation grip and cable support. They are manufactured from pure electrolytic copper tubing for use on copper commercial (code) cable, Type AN aircraft cable and extra flexible conductors. Features and Benefits • Shroud/insulation grip cable support and strain relief. ◊ Protects the wire against breaking under vibration or flexing conditions. The seamless design produces a double thick tongue and the seamless barrel provides a strong highly reliable connection. Meets the requirements of MIL-T-7928. The benefits of the Type YAV apply to the YAV-H HYLUG™. CATALOG NUMBER YAV18-H1 BOX YAV18-H BOX YAV14-H1 BOX YAV14-H BOX YAV14-H2 BOX YAV10-H25 BOX YAV10-H BOX YAV10-H3 BOX WIRE RANGE 22-18 20-14 12-10 * For conductor crimp only. STUD MAX. INSUL. SIZE DIA. ACCOM. 6-8 8-10 6-8 8-10 1/4 6-8 8-10 1/4 .120 .150 .192 C .31 .31 .31 .31 .42 .31 .38 .47 DIMENSIONS L MAX. Y MAX. .91 .91 .95 .95 1.14 1.04 1.09 1.22 .76 .76 .80 .80 .90 .90 .91 .99 Z MIN. BULK CAT. NO. INSTALL TOOLING .24 .24 .24 .24 .32 .24 .24 .32 YAV18-H1 YAV18-H YAV14-H1 YAV14-H YAV14-H2 YAV10-H25 YAV10-H YAV10-H3 Plier: Y10D*, Y10-22* Ratchet: MR8-G98, MR8-9Q, Y8MRB-1*, MR20*, M8ND DIES M8ND, with N14HT, N14HT-5 Die M8ND with N10HT Die WIRE STRIP LENGTH 9/32 9/32 7/16 BURNDY Compression TYPE YBM HYLUG™ FLAG-TYPE RING-TONGUE TERMINALS B-18 Made of pure electrolytic copper for maximum conductivity and ductility. Seamless extrusion tin plated to resist corrosion. WIRE RANGE 8 6 4 2 1 1/0 2/0 STUD SIZE CATALOG* NUMBER C 8-10 1/4 3/8 8-10 1/4 5/16 3/8 8-10 1/4 5/16 3/8 1/4 5/16 3/8 1/2 3/8 1/4 5/16 3/8 YBM8C YBM8C-T2 YBM8CT4 YBM6C-L9 YBM6C-L YBM6C-L2 YBM6C-L3 YBM4C-L4 YBM4C-L YBM4C-L1 YBM4C-L2 YBM2C-L1 YBM2C-L2 YBM2C-L YBM1C-L3 YBM1C-L YBM25-L1 YBM25-L2 YBM25-L 0.44 0.50 0.62 0.50 0.50 0.56 0.62 0.50 0.50 0.56 0.62 0.62 0.62 0.62 0.88 0.62 0.69 0.69 0.69 0.34 0.37 0.52 0.37 0.37 0.43 0.52 0.37 0.37 0.43 0.52 0.37 0.43 0.37 0.71 0.50 0.52 0.46 0.58 0.77 0.80 0.83 0.85 0.85 0.91 0.88 0.99 0.94 1.00 0.97 1.01 1.07 1.01 1.29 1.19 1.19 1.25 1.26 1.01 1.07 1.35 1.09 1.12 1.21 1.21 1.18 1.21 1.30 1.30 1.29 1.38 1.35 1.74 1.53 1.83 1.56 1.59 3/8 YBM26-L 0.81 0.51 1.37 1.72 * Lead Plated available, contact factory. DIMENSIONS IN INCHES Z MIN. Y MAX. L MAX. HYTOOL INSTALLATION TOOLING HYPRESS Y29NC & Y29B NEST INDENTOR WIRE STRIP LENGTH 7/16 1/2 9/16 DV8B Y29PBL-4 DV6BL 1/2 9/16 5/8 1/2 DV4BL Y29PBL MY28 DV2BL 9/16 5/8 5/8 Y29PL 1 DV1BL 5/8 DV25BL-1 Y29PR DV28L 3/4 13/16 BURNDY Compression TYPES YAEV AND YAEV-L INSPECTION HOLE COLOR CODED NYLON INSULATION RING TONGUE INSULUG™ SEAMLESS BARREL TERMINAL NYLON INSULATED RING-TONGUE DOUBLE THICK TONGUE TIN PLATED 300 VOLTS MAX. 105° C MAX. Features and Benefits The INSULUG™ type YAEV is designed for very demanding high vibration applications encountered in aircraft and aboard ships as well as motor lead applications in hospitals, industrials and generating plants. The nylon insulated seamless, electrolytic copper barrel with double thick tongue provides an extra strong insulated connection. The terminal is rated 105°C and meets MIL-T-7928 requirements. • Double thick tongue. ◊ Provides maximum reliability and electrical capacity plus an extra strong terminal tongue. • Manufactured from one-piece pure electrolytic copper. ◊ Provides high conductivity, low resistance with no seams to split plus ductility for excellent crimp forming properties. • Electro-tin plated. ◊ Provides long-lasting corrosion resistance. CATALOG NUMBER YAEV18 BOX YAEV14 BOX YAEV10-T7 BOX YAEV10-T11 BOX YAEV10 BOX YAEV10-L36 BOX YAEV10-T3 BOX YAEV10-T2 BOX YAEV10-T4 BOX * No. 10 Str. Cu. only. WIRE RANGE AWG AN AIRCRAFT 22-18 Max. Insul. Dia. Accom.: .125 Color Code: Red 18-14 Max. Insul. Dia. Accom.: .154 Color Code: Blue 12-10 Max. Insul. Dia. Accom.: .209 Color Code: Yellow B-19 DIMENSIONS Z MIN. Y MAX. • Nylon insulation is locked in place. ◊ Insulation will not move or twist off. • 300 volt nylon insulation. ◊ High dielectric strength and stability in demanding oily environmental conditions. • Color Coded. ◊ Provides quick, easy wire size connector selection. BULK CATALOG NUMBER MS25036-* DASH NO. C 8-10 — .31 .24 .77 .91 YAEV18 Ratchet: MR8D94 1/4 8-10 — .31 .24 .88 .94 YAEV14 Ratchet: MR18, MR8D94 1/4 4-5 6-8 8-10 8-10 1/4 5/16 3/8 — — — — — — — .30 .37 .37 .30 .47 .53 .56 .24 .26 .26 .18 .38 .31 .35 .95 .97 .97 .89 1.12 1.12 1.12 1.09 1.14 1.14 1.04 1.30 1.30 1.35 YAEV10-T7 YAEV10-T11 YAEV10 YAEV10-L36 YAEV10-T3 YAEV10-T2 YAEV10-T4 Ratchet: MR8D94 MR8-33-T1 M8ND with N10ET-9 DIE MR18* MR4 10M 5/16 L MAX. INSTALLATION TOOLING WIRE STRIP LENGTH STUD SIZE BURNDY Compression TYPES YAEV AND YAEV-L (Continued) INSULUG™ B-20 CATALOG NUMBER WIRE RANGE YAEV8C-L14 BOX STUD MS25036 SIZE † DASH NO. C DIMENSIONS Z MIN. Y MAX. L MAX. BULK CATALOG NUMBER 6-8 — .41 .28 1.20 1.40 YAEV8C-L14 YAEV8C-L BOX 8 Str. 8-10 -115 .41 .28 1.20 1.40 YAEV8C-L YAEV8C-L1 BOX Max. Insul. 1/4 -116 .46 .33 1.24 1.47 YAEV8-L1 YAEV8C-L2 BOX Dia. Accom.: .258 5/16 -117 .57 .35 1.28 1.55 YAEV8C-L2 YAEV8C-L3 BOX Color Code: Red YAEV8C-L4 BOX — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 6 Str. Max. Insul. Dia. Accom.: .313 Color Code: Blue 4 Str. Max. Insul. Dia. Accom.: .374 Color Code: Yellow 2 Str. Max. Insul. Dia. Accom.: .459 Color Code: Red 1 Str. Max. Insul. Dia. Accom.: .516 Color Code: White 1/0 Str. Max. Insul. Dia. Accom.: .564 Color Code: Blue 2/0 Str. Max. Insul. Dia. Accom.: .628 Color Code: Yellow 3/8 -118 .57 .35 1.39 1.55 YAEV8C-L3 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 1/4 — -119** -120** -121** -122** — — -123 -124 -125 — — -126 — -127 -128 -129 .73 .48 .48 .60 .60 .73 .55 .55 .63 .63 .73 .69 .69 .69 .69 .77 .76 .47 .29 .29 .36 .36 .47 .28 .28 .34 .34 .47 .35 .35 .35 .35 .47 .38 1.39 1.33 1.33 1.39 1.39 1.53 1.40 1.37 1.43 1.43 1.56 1.72 1.61 1.68 1.69 1.80 1.63 1.75 1.56 1.56 1.68 1.68 1.91 1.62 1.62 1.74 1.74 1.92 2.03 2.03 2.03 2.03 2.16 2.14 YAEV8C-L4 YAEV6C-L1** YAEV6C-L** YAEV6C-L4** YAEV6C-L2** YAEV6C-L10 YAEV4C-L3 YAEV4C-L YAEV4C-L4 YAEV4C-L2 YAEV4C-L5 YAEV2C-L3 YAEV2C-L1 YAEV2C-L2 YAEV2C-L YAEV2C-L4 YAEV1C-L1 5/16 3/8 1/2 1/4 5/16 3/8 1/2 5/8 1/4 5/16 3/8 1/2 5/8 — -130 -131 -132 — -133 -134 — — -135 -136 -137 — .76 .76 .86 .83 .83 .83 .88 .88 .93 .93 .93 .93 .93 .38 .38 .47 .43 .43 .43 .47 .63 .49 .49 .49 .49 .63 1.71 1.72 1.86 1.97 1.97 1.97 2.02 2.17 2.19 2.19 2.19 2.27 2.43 2.14 2.14 2.27 2.40 2.40 2.40 2.46 2.67 2.72 2.72 2.72 2.72 2.72 YAEV1C-L2 YAEV1C-L YAEV1C-L3 YAEV25-L1 YAEV25-L2 YAEV25-L YAEV25-L3 YAEV25-L4 YAEV26-L1 YAEV26-L2 YAEV26-L YAEV26-L3 YAEV26-L12 † Additional terminal stud sizes available. * BMY, BNCH-MT bench mount adapter available. ** NOTE: Add suffix "M" to cat. number to conform to MS25036 - standard for these items only (example: YAEV6C-L1M). See above. Contact Burndy for UL listed products. INSTALLATION TOOLING Ratchet: M8ND with N8CET-2 Die Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U8CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U6CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U4CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U2CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U1CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U25ET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U26ET Die Set WIRE HYPRESS Y29NC STRIP NEST INDENTOR LENGTH DEV8L 7/16 Y29PLE-1 Y29PLE-1 DEV6L 1/2 DEV4L 1/2 DEV2L 5/8 DV26L 5/8 Y29PLE Y29PLE DEV25L 11/16 DEV26L 13/16 BURNDY Compression TYPE YAEV-H INSULUG™ RING-TONGUE TERMINALS NYLON-INSULATED FOR EXPANDED INSULATION B-21 Designed to accommodate larger conductor insulation diameters. Made of one piece tin plated pure electrolytic seamless copper tubing for maximum conductivity and ductility. Color-coded insulating sleeves are locked into position. Inspection hole permits visual check of wire insertion. Meets requirements of MIL-T-7928 BULK CATALOG NUMBER YAEV8C-H14 YAEV8C-H YAEV8C-H1 YAEV8C-H2 YAEV8C-H3 YAEV8C-H4 YAEV6C-H1 YAEV6C-H YAEV6C-H4 YAEV6C-H2 YAEV6C-H10 YAEV4C-H3 YAEV4C-H YAEV4C-H4 YAEV4C-H2 YAEV4C-H5 YAEV2C-H3 YAEV2C-H1 YAEV2C-H2 YAEV2C-H YAEV2C-H4 YAEV1C-H1 YAEV1C-H2 YAEV1C-H YAEV1C-H3 WIRE RANGE 8 Max. Insul. Dia.: .30 Sleeve Color: Red 6 Max. Insul. Dia.: .38 Sleeve Color: Blue 4 Max. Insul. Dia.: .44 Sleeve Color: Yellow 2 Max. Insul. Dia.: .52 Sleeve Color: Red 1 Max. Insul. Dia.: .58 Sleeve Color: White STUD SIZE C 6-8 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 .41 .41 .46 .57 .57 .73 .48 .48 .60 .60 .73 .55 .55 .62 .62 .73 .69 .69 .69 .69 .77 .76 .76 .76 .86 * BMY BNCH-MT bench mount adapter available. Z MIN. Y MAX. L MAX. INSTALLATION TOOLING HYTOOL Y29NC HYPRESS NEST INDENTOR .25 1.32 1.54 M8ND .25 1.34 1.54 with .28 1.37 1.61 N8CET-2 Die .33 1.39 1.68 MY28-6* .33 1.39 1.68 Y35, Y39 with .47 1.52 1.91 U8CET Die .28 1.48 1.73 MY28-6* .28 1.48 1.73 Y35, Y39 .33 1.54 1.85 with U6CET CONSULT .34 1.54 FACTORY 1.85 Die Set .47 1.68 2.06 FOR AVAILABILITY .28 1.60 1.87 MY28-6* .28 1.60 1.87 Y35, Y39 .34 1.66 1.98 with .34 1.66 1.98 U4CET .47 1.79 2.18 .35 1.98 2.34 MY28-6* .35 1.98 2.34 Y35, Y39 .35 1.98 2.34 with .35 1.98 2.34 U2CET Die .47 2.10 2.49 .38 2.10 2.49 MY28-6* .38 2.10 2.49 Y35, Y39 .38 2.10 2.49 with .47 2.10 2.62 U1CET Die WIRE STRIP LENGTH DEV8K Y29PLE-1 7/16 DEV6L Y29PLE-1 1/2 DEV4L Y29PLE-1 1/2 DEV2L Y29PLE 5/8 DV26L Y29PLE 5/8 BURNDY Compression TYPE YAEV-H (Continued) B-22 BULK CATALOG NUMBER WIRE RANGE STUD SIZE C YAEV25-H1 YAEV25-H2 YAEV25-H YAEV25-H3 YAEV25-H4 YAEV26-H1 YAEV26-H2 YAEV26-H YAEV26-H3 YAEV26-H12 1/0 Max. Insul. Dia.: .66” Sleeve Color: Blue 2/0 Max. Insul. Dia.: .73” Sleeve Color: Yellow 1/4 5/16 3/8 1/2 5/8 1/4 5/16 3/8 1/2 5/8 .83 .83 .83 .88 .88 .94 .94 .94 .94 .94 * BMY BNCH-MT bench mount adapter available. Z MIN. Y MAX. L MAX. INSTALLATION TOOLING HYTOOL Y29NC HYPRESS NEST INDENTOR .43 2.39 2.82 MY28-6* .43 2.39 2.82 Y35, Y39 .43 2.39 2.82 with U25ET CONSULT .47 2.43 FACTORY 2.88 Die Set .62 2.59 3.10 FOR AVAILABILITY .48 2.65 3.13 MY28-6* .48 2.65 3.13 Y35, Y39 .48 2.65 3.13 with U26ET .48 2.65 3.13 Die Set .62 2.70 3.33 WIRE STRIP LENGTH DEV25L Y29PLE 11/16” DEV26L Y29PLE 13/16” BURNDY Compression TYPES YAV-R, YAV-RS HYLUG™ HEAVY DUTY RIGHT-ANGLE TERMINALS B-23 Factory formed right angle HYLUG™ connectors made of seamless pure copper tubing. These rugged terminals withstand the most severe applications. Inspection hole in barrel permits visual check of wire insertion. Tin plated to resist corrosion. Meets requirements of MIL-T-7928. CATALOG NUMBER YAV18-R YAV14-RL33 YAV14-R YAV10-R YAV10-R3 BOX BULK CATALOG NUMBER YAV8C-RS YAV8C-RS1 YAV8C-RS3 YAV6C-RS1 YAV6C-RS YAV6C-RS4 YAV6C-RS2 YAV4C-RS3 YAV4C-RS YAV4C-RS4 YAV4C-RS2 YAV2C-RS1 YAV2C-RS2 YAV2C-RS YAV1C-RS1 YAV1C-RS2 YAV25-RS YAV25-RS3 YAV26-RS YAV26-RS3 YAV27-RS YAV28-RS WIRE RANGE STUD SIZE C 22-18 8-10 4-6 8-10 8-10 1/4 .31 .25 .31 .38 .47 20-14 12-10 WIRE 8 6 4 2 1 1/0 2/0 3/0 4/0 STUD C 8-10 1/4 3/8 8-10 1/4 5/16 3/8 8-10 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/2 3/8 1/2 3/8 3/8 .41 .41 .56 .50 .50 .59 .59 .53 .53 .62 .62 .68 .68 .68 .73 .73 .82 .88 .92 .92 1.02 1.13 * For aircraft applications (Flexible Cable) use die DV8L-1 DIMENSIONS L MAX. Y MAX. Z MIN. .35 .37 .38 .55 .57 .54 .45 .57 .58 .60 DIMENSIONS IN INCHES L MAX. Y MAX. Z MIN. 1.00 1.00 1.00 1.02 1.02 1.02 1.02 1.04 1.04 1.04 1.04 1.27 1.27 1.27 1.35 1.35 1.51 1.51 1.63 1.63 1.65 1.80 .75 .79 .85 .81 .81 .89 .89 .87 .87 .95 .95 1.05 1.05 1.05 1.15 1.15 1.29 1.32 1.40 1.40 1.54 1.54 .25 .28 .34 .28 .28 .34 .34 .28 .28 .34 .34 .34 .34 .34 .34 .34 .43 .47 .47 .47 .47 .47 .25 .21 .25 .25 .28 N .20 .20 .20 .25 .25 .31 .31 .25 .25 .31 .31 .33 .33 .33 .33 .33 .39 .44 .39 .39 .48 .48 N INSTALLATION TOOLING .16 .12 .16 .19 .23 Non-Ratchet: Y10D Ratchet: Y8MRB-1, MR20, MR8-G98, MR8-9Q WIRE STRIP LENGTH 1/4 5/16 INSTALLATION TOOLING HYPRESS Y29NC HYTOOL NEST INDENTOR WIRE STRIP LENGTH DV8L-1* 7/16 DV6L 1/2 MY28 MY29-11 Y29PL DV4L DV2L 5/8 DV1L 5/8 DV25L 11/16 Y29PR DV26L — 13/16 — 7/8 BURNDY Compression TYPES YAEV-RS INSULUG™ RIGHT-ANGLE TERMINALS NYLON-INSULATED B-24 Factory formed right angle INSULUG™ connectors made of seamless pure copper tubing. These rugged terminals withstand the most severe applications. Inspection hole in barrel permits visual check of wire insertion. Meets requirements of MIL-T-7928. CATALOG NUMBER YAEV8C-RS YAEV8C-RS1 YAEV6C-RS1 YAEV6C-RS YAEV4C-RS YAEV4C-RS2 YAEV2C-RS1 YAEV2C-RS YAEV1C-RS2 YAEV1C-RS YAEV25-RS YAEV26-RS WIRE SIZE 8 Max. Insul. Dia.: .258 Sleeve Color: Red 6 Max. Insul. Dia.: .313 Sleeve Color: Blue 4 Max. Insul. Dia.: .374 Sleeve Color: Yellow 2 Max. Insul. Dia.: .459 Sleeve Color: Red 1 Max. Insul. Dia.: .516 Sleeve Color: White 1/0 Max. Insul. Dia.: .564 Sleeve Color: Blue 2/0 Max. Insul. Dia.: .628 Sleeve Color: Yellow STUD SIZE N C 8-10 .20 .41 .25 .82 1.25 1/4 .25 .41 .28 .84 1.25 8-10 .25 .50 .28 .88 1.28 1/4 .25 .50 .28 .88 1.20 1/4 .25 .53 .28 .95 1.28 3/8 .31 .62 .34 1.02 1.28 1/4 .33 .68 .34 1.13 1.62 3/8 .33 .68 .34 1.13 1.62 5/16 .33 .73 .34 1.22 1.65 3/8 .33 .73 .34 1.22 1.65 3/8 .39 .81 .43 1.46 3/8 .39 .92 .47 1.48 Z MIN. Y MAX. L MAX. INSTALLATION TOOLING HYPRESS Y29NC HYTOOL NEST INDENTOR LENGTH A DEV8L 7/16 B DEV6L C DEV4L 1/2 D DEV2L 5/8 E DEV26L 5/8 1.88 F DEV25L 11/16 2.06 G DEV26 13/16 Y29PLE-1 1/2 Y29PLE A B C D E F G Ratchet: M8ND with N8CET-2 Die Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U8CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U6CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U4CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U2CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U1CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U25ET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U26ET Die Set †† BMY BNCH-MT bench mount adapter available. BURNDY Compression TYPE YAEV-RH INSULUG™ RIGHT-ANGLE TERMINALS, NYLON-INSULATED B-25 DESIGNED TO ACCOMMODATE LARGER CONDUCTOR INSULATION DIAMETERS Factory formed right angle INSULUG™ connectors made of seamless pure copper tubing. These rugged terminals withstand the most severe applications. Inspection hole in barrel permits visual check of wire insertion. Tin plated to resist corrosion. Meets requirements of MIL-T-7928. CATALOG NUMBER YAEV8C-RH YAEV8C-RH1 YAEV6C-RH1 YAEV6C-RH YAEV4C-RH YAEV4C-RH2 YAEV2C-RH1 YAEV2C-RH YAEV1C-RH2 YAEV1C-RH YAEV25-RH YAEV26-RH WIRE SIZE 8 Max. Insul. Dia.: .30 Sleeve Color: Red 6 Max. Insul. Dia.: .38 Sleeve Color: Blue 4 Max. Insul. Dia.: .44 Sleeve Color: Yellow 2 Max. Insul. Dia.: .52 Sleeve Color: White 1 Max. Insul. Dia.: .52 Sleeve Color: White 1/0 Max. Insul. Dia.: .66 Sleeve Color: Blue 2/0 Max. Insul. Dia.: .73 Sleeve Color: Yellow STUD SIZE N C 8-10 .20 .41 .25 .87 1.38 1/4 .25 .41 .28 .90 1.38 8-10 .25 .50 .28 .97 1.43 1/4 .25 .50 .28 .97 1.43 1/4 .25 .53 .28 1.04 1.53 3/8 .31 .62 .34 1.11 1.53 1/4 .33 .67 .34 1.22 1.88 3/8 .33 CONSULT .67 .34 5/16 .33 3/8 .33 .73 .34 1.32 1.99 3/8 .39 .81 .43 1.50 3/8 .39 .92 .47 1.60 Z MIN. Y MAX. L MAX. INSTALLATION TOOLING HYPRESS Y29NC HYTOOL NEST INDENTOR LENGTH A DEV8L B DEV6L C DEV4L 1/2 D DEV2L 5/8 E DV26L 5/18 2.29 F DEV25L 11/16 2.42 G DEV26L 13/16 1.22 1.88 FACTORY .73 AVAILABILITY .34 1.32 1.99 FOR 7/16 Y29PLE-1 1/2 Y29PLE A B C D E F G Ratchet: M8ND with N8CET-2 Die Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U8CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U6CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U4CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U2CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U1CET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U25ET Die Set Non-Ratchet: MY28-6†† Hydraulic: Y35, Y39 with U26ET Die Set †† BMY BNCH-MT bench mount adapter available. BURNDY Compression TYPES T-F AND YAD-F BRAZED SEAM DEEP “V” GROOVE INNER SERRATIONS AND INSPECTION HOLE HYLUG™ B-26 LONG BARREL BEVELED ENTRY UNINSULATED COMPRESSION TERMINAL, FORK TONGUE Type T-F is constructed in the same manner as the type "T" and employs a fork tongue. LONG NECK ELECTRO-TIN PLATED FORKED TONGUE The fork permits rapid installation of the terminal under a screw head without completely removing the screw. Two or more terminals may be stacked easily on a common stud. CATALOG NUMBER T18-6F T18-8F T18-10F T18-14F T14-6F T14-8F T14-10F T14-14F T10-6F T10-8F T10-10F T10-14F WIRE RANGE 22-18 20-14 12-10 STUD SIZE 4-6 6-8 8-10 4-6 6-8 8-10 4-6 6-8 8-10 C .28 .31 .37 .47 .28 .31 .37 .47 .28 .31 .41 .50 DIMENSIONS L MAX. Y MAX. .68 .74 .74 .92 .68 .74 .74 .92 .74 .80 .87 1.00 .55 .57 .58 .69 .55 .57 .58 .69 .61 .63 .68 .75 Z MIN. BULK CAT. NO. INSTALLATION TOOLING .25 .27 .29 .39 .25 .27 .29 .39 .25 .27 .32 .39 YAD18-6F YAD18-8F YAD18-10F YAD18-14F YAD14-6F YAD14-8F YAD14-10F YAD14-14F YAD10-6F YAD10-8F YAD10-10F YAD10-14F Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G9 Y8MRB-1, MR20 Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, Y8MRB-1, MR20 Non-Ratchet: Y10D, Y10-22 Ratchet: MRG98, Y8MRB-1, MR20 WIRE STRIP LENGTH 9/32 9/32 11/32 BURNDY Compression TYPES YAV-T-F BOX AND YAV-T-F INSPECTION HOLE SEAMLESS BARREL BEVELED ENTRY HYLUG™ SEAMLESS UNINSULATED COMPRESSION FORK TONGUE TERMINAL The type YAV-T-F HYLUG™ is a seamless heavy duty uninsulated compression forktongue terminal manufactured from electrolytic copper for use on copper commercial (code) cable, Type AN aircraft cable and extra flexible conductors. CRIMP B-27 WIRE SIZE ELECTRO-TIN PLATED DOUBLE THICK FORK TONGUE Features and Benefits • Fork tongue. ◊ Allows installation of compression terminal under screw head without complete removal of the screw. The seamless design produces a double thick tongue and the seamless barrel provides a strong highly reliable connection. All the benefits of the Type YAV apply for the same wire sizes. CATALOG NUMBER YAV18-T19F BOX YAV18-T21F BOX YAV14-T32F BOX YAV14-T34F BOX YAV10-T21F BOX YAV10-T23F BOX WIRE RANGE 22-18 20-14 12-10 STUD SIZE C 4-6 8-10 4-6 8-10 8-10 1/4 .31 .37 .31 .37 .38 .47 DIMENSIONS L MAX. Y MAX. .80 .80 .80 .82 .91 1.00 .55 .55 .57 .60 .69 .75 Z MIN. BULK CAT. NO. INSTALLATION TOOLING .25 .25 .25 .26 .26 .34 YAV18-T19F YAV18-T21F YAV14-T32F YAV14-T34F YAV10-21F YAV10T23F Non-Ratchet: Y10D, Y10-22 Ratchet: MR8-G98, MR8-9Q, MR20, Y8MRB-1 WIRE STRIP LENGTH 9/32 9/32 7/16 BURNDY Compression TYPE YAV-H-F BOX, YAV-H-F AND YAV-Z INSPECTION HOLE HYLUG™ B-28 INSULATION GRIP AND CABLE SUPPORT SEAMLESS BARREL ELECTRO-TIN PLATED In addition to the benefits described for the YAV box series of connectors the YAVH-F Box and YAV-Z terminals provide the following benefits. WIRE RANGE FLANGED FORK TONGUE DOUBLE THICK TONGUE SEAMLESS BARREL INSULATION GRIP AND CABLE SUPPORT INSPECTION HOLE The type "YAV-H-F" HYLUG™ is a seamless heavy duty uninsulated compression fork tongue terminal with a shroud for an insulation grip and cable support. Manufactured from electrolytic copper tubing for use on copper commercial (code) cable, Type "AN" aircraft and extra flexible conductors. The seamless tubing produces a double thick tongue while the seamless barrel design provides a very strong connector for very demanding applications that require highly reliable connections. CRIMP CRIMP UNINSULATED COMPRESSION TERMINAL FORK TONGUE WITH SHROUD SEAMLESS ELECTRO-TIN PLATED CRIMP CRIMP WIRE RANGE FLANGED FORK TONGUE DOUBLE THICK TONGUE Features and Benefits • Fork tongue. ◊ Allows installation of compression terminal under screw head without complete removal of the screw thereby lowering installation costs. • Flanged fork tongue. ◊ Allows installation of compression terminal under screw head without complete removal of the screw plus aids in maintaining the terminal on the stud should the screw loosen slightly. Fig. 1 Fig. 2 CATALOG NUMBER FIG. YAV18-H6F BOX YAV18-H19 BOX YAV18-H21F BOX YAV14-Z5 BOX YAV14-H32F BOX YAV14-H56F BOX YAV14-H34F BOX YAV14-HF BOX YAV14-Z6 BOX YAV10-HF BOX * Crimps conductor crimp only. 1 1 1 2 1 1 1 1 2 1 WIRE RANGE 22-18 20-14 12-10 STUD SIZE MAX. INSUL. DIA. ACCOM. C 4-6 4-6 8-10 4-6 4-6 6-8 8-10 8-10 8-10 8-10 .120 .120 .120 .150 .150 .150 .150 .150 .150 .192 .25 .30 .37 .31 .30 .30 .37 .31 .37 .38 DIMENSIONS L MAX. Y MAX. Z MIN. .89 .97 .97 .89 .96 .96 .96 .93 1.04 1.07 .80 .75 .76 .69 .78 .78 .78 .78 .78 .92 .19 .21 .22 .13 .23 .23 .23 .23 .21 .24 BULK CAT. NO. INSTALLATION TOOLING YAV18-H6F YAV18-H19F YAV18-H21F YAV14-Z5 YAV14-H32F YAV14-H56F YAV14-H34F YAV14-HF YAV14-Z6 YAV10-HF Plier: Y10D*, Y14MV, Y10-22* Ratchet: MR8-G98, MR8-9Q, Y8MRB-1*, MR20, and M8ND with N14HT-5 Die N10HT Die WIRE STRIP LENGTH 1/4 7/16 BURNDY Compression TYPES TN-F AND YAES-F WIRE CRIMP INSULATION CRIMP BRAZED SEAM SMOOTH FUNNEL ENTRY INSULUG™ TERMINAL - NYLON INSULATED, FORK TONGUE FORK TONGUE TIN PLATED 300 VOLTS MAX. 105° C MAX The type TN-F, nylon insulated fork tongue terminal has the same high quality as the TN. It is designed to meet the heavy-duty requirements of industrial and utility applications. Used on both power and control circuits for wire sizes #26 AWG through #10 AWG. The TN-F provides high dielectric strength and stability in oily conditions. B-29 DEEP “V” SERRATIONS Features and Benefits • Fork tongue. ◊ Provides faster and easier installation by permitting insertion under the screw head without completely removing it. The TN-F is identical to the TN with the addition of a fork tongue which allows installation without complete removal of its supporting screw. CATALOG NUMBERS TN20-2F* TN20-6F* TN18-6F TN18-8F TN18-10F TN18-14F TN14-6F TN14-8F TN14-10F TN14-14F TN10-6F TN10-8F TN10-10F TN10-14F WIRE RANGE STUD SIZES C 26-20 Max. Insul. Dia. Accom.: .098 Color Code: Amber 22-18 Max. Insul. Dia. Accom.: .120 Color Code: Red 16-14 Max. Insul. Dia. Accom.: .153 Color Code: Blue 12-10 Max. Insul. Dia. Accom.: .209 Color Code: Yellow 1-2 .18 .76 .65 .24 — 4-6 .28 .80 .70 .28 — 4-6 6-8 8-10 .28 .31 .37 .47 .28 .31 .37 .47 .28 .31 .41 .50 .79 .84 .84 1.03 .79 .84 .84 1.03 .96 1.01 1.09 1.21 .65 .67 .68 .79 .65 .67 .68 .79 .82 .84 .89 .96 .24 .26 .27 .38 .24 .26 .27 .38 .24 .26 .31 .38 YAES18N1F YAES18N49F YAES18N3F YAES18N50F YAES14N6F YAES14N53F YAES14N8F YAES14N54F YAES10N11F YAES10N56F YAES10N12F YAES10N57F * These sizes not UL listed. ** Or other tool conforming to military specification MS25037 or MS90413 4-6 6-8 8-10 4-6 6-8 8-10 DIMENSIONS L MAX. Y MAX. Z MIN. BULK CAT. NO. INSTALLATION TOOLING M8ND with N14HET-25V1 Die Set Non-Ratchet: Y10D, Y10-22 WIRE STRIP LENGTH 3/16 7/32 7/32 Ratchet: MR8-83**, MR18 11/32 BURNDY Compression TYPES YAE-N-F BOX AND YAE-N-F MULTI-FINGER INSULATION GRIPS AND CABLE SUPPORT FUNNEL ENTRY WIRE SIZE INSULUG™ B-30 Terminal — Nylon Insulated, Fork Tongue ELECTRO-TIN PLATED Multi-Finger Insulation Grip FORK TONGUE 300 Volts Max. 105° C Max. WIRE RANGE 24 - 20 Max. Insul. Dia.: .098 Sleeve Color: YAE22N66F BOX• Amber YAE22N65F BOX• YAE18N60F BOX YAE18G43F BOX YAE18N56F BOX 22 - 16 Max. Insul. Dia.: .125 Sleeve Color: Red YAE18N57F BOX YAE14N76F BOX YAE14N77F BOX YAE14N78F BOX • Not UL recognized. 16 - 14 Max. Insul. Dia.: .156 Sleeve Color: Blue STUD SIZE WIRE CRIMP DEEP “V” SERRATIONS Features and Benefits INSULUG™ type YAE-N-F nylon insulated terminals are designed with a Multi-Finger Insulation grip, are rated 105° C and are supplied with a fork tongue for easy terminal insertion and removal. CATALOG NUMBER INSULATION CRIMP • Fork tongue. ◊ Permits rapid easy installation of the terminal under the screw head without complete removal of the screw. DIMENSIONS BULK L Y Z CATALOG C MAX. MAX. MIN. NUMBER 1-2 .18 .73 .65 .24 YAE22N65F• 4-6 .28 .80 .70 .28 YAE22N66F• 4 .21 .92 .73 .24 YAE18N60F .25 .78 .68 .19 YAE18G43F .28 .83 .76 .23 YAE18N56F 6-8 .31 .96 .78 .29 YAE18N57F 4-6 .28 .87 .76 .26 YAE14N76F 6-8 .31 .96 .78 .29 YAE14N77F 8 - 10 .36 1.01 .83 .34 YAE14N78F 4-6 INSTALLATION TOOLING Ratchet: M8ND N14HET25V1 Die Non-Ratchet: Y10D or Ratchet: MR8-33T-1, M8ND With one of the following Dies: N14HET-25V1, N10ET-9, N14HET-15 Non-Ratchet: Y10D or Y10-22 or Ratchet: MR8-33T1 TAPE MOUNTED WIRE CATALOG NO. INSTALLATION STRIP 2000/Reel TOOLING LENGTH YAE22N65FM• YAE22N66FM• TFM with DFM11D1 Die 5/32 TFM with DFM10D1 Die 3/16 TFM with DFM9D1 Die 3/16 YAE18G60FM YAE18G43FM YAE18N56FM YAE18N57FM YAE14N76FM YAE14N77FM YAE14N78FM BURNDY Compression TYPES TP-F AND BA-EF EXPANDED SHROUD INSULATION CRIMP WIRE CRIMP WIRE SIZE RANGE SMOOTH ENTRY VINYLUG™ TERMINAL POLYVINYLCHLORIDE INSULATED, FORK TONGUE FORK TONGUE The Type TP-F is a fork tongue variation of the TP design and makes installation easier. TP16-2F TP16-6F TP16-8F TP16-10F TP14-2F TP14-6F TP14-8F TP14-10F TP10-6F TP10-8F TP10-10F WIRE RANGE STUD SIZE C 22-16 Max. Insul. Dia. Accom.: .145 Color Code: Red 16-14 Max. Insul. Dia. Accom.: .180 Color Code: Blue 12-10 Max. Insul. Color Code: Yellow 1-2 4-6 6-8 8-10 1-2 4-6 6-8 8-10 4-5 6-8 8-10 .17 .28 .31 .41 .17 .28 .31 .41 .28 .31 .41 • UL and CSA listed with MR8-89-1 and MR15. * 1000/Reel. B-31 DEEP “V” SERRATIONS TIN PLATED 600 VOLTS MAX. 105° C MAX CATALOG NUMBER COLOR CODED INSULATION Features and Benefits • Fork tongue design. ◊ Faster installation-screw needs only to be loosened for termination. DIMENSIONS BULK TAPE MOUNTED WIRE L Y Z CATALOG INSTALLATION CATALOG NO. INSTALLATION STRIP MAX. MAX. MIN. NUMBER • TOOLING 2000/Reel TOOLING LENGTH .75 .80 .86 .95 .75 .80 .86 .95 .95 .98 1.07 .66 .66 .69 .75 .66 .66 .69 .75 .81 .81 .87 .23 .23 .26 .31 .23 .23 .26 .31 .26 .26 .31 BA16EF2 BA16EF6 BA16EF8 BA16EF10 BA14EF2 BA14EF6 BA14EF8 BA14EF10 BA10EF6 BA10EF8 BA10EF10 Plier Type: Y10-22 Ratchet Tool: MR8-89-1, MR15 BA16EF2M BA16EF6M BA16EF8M BA16EF10M BA14EF2M BA14EF6M BA14EF8M BA14EF10M *BA10EF6M *BA10EF8M *BA10EF10M TFM with DFM3D-1 Die TFM with DFM2D-1 Die TFM with DFM1D5 Die 13/64 13/64 19/64 BURNDY Compression TYPES YAE-Z BOX AND YAE-Z MULTI-FINGER INSULATION GRIPS AND CABLE SUPPORT WIRE SIZE INSULUG™ B-32 ELECTRO-TIN PLATED TERMINAL NYLON INSULATED, FLANGED FORK WIRE CRIMP INSULUG™ type YAE-Z is identical to type YAE-N and employs a flanged fork tongue for faster installation while maintaining security if supporting screw becomes loose. CATALOG NUMBER WIRE RANGE STUD SIZE C YAE22Z1 BOX YAE22Z2 BOX YAE22Z3 BOX YAE18Z1 BOX YAE18Z2 BOX YAE18Z3 BOX YAE18Z4 BOX YAE14Z2 BOX YAE14Z3 BOX YAE14Z4 BOX YAE12Z2 BOX YAE12Z3 BOX YAE12Z4 BOX 26-20 Max. Insul. Dia.: .098 Sleeve Color: Amber 1-2 4-6 6-8 1-2 4-6 6-8 8-10 4-6 6-8 8-10 4-6 6-8 8-10 .18 .28 .31 .18 .28 .31 .36 .28 .31 .36 .28 .31 .36 • Not UL recognized. DEEP “V” SERRATIONS Features and Benefits 300 VOLTS MAX. 105° C MAX 16-14 Max. Insul. Dia. Accom.: (156) Color Code: Blue 14-12 Max. Insul. Dia. Accom.: (180) Color Code: Green INSULATION CRIMP FLANGED FORK MULTI-FINGER INSULATION GRIP 22-16 Max. Insul. Dia. Accom.: (125) Color Code: Red FUNNEL ENTRY • Flanged fork. ◊ Permits rapid, easy installation of the terminal under the screw head without complete removal of the screw. Additionally, it may not be removed with only a slight loosening of the screw. DIMENSIONS BULK Z Y L CATALOG MAX. MAX. MAX. NUMBER .24 .28 .30 .22 .26 .29 .34 .26 .29 .34 .27 .32 .35 .65 .70 .72 .73 .76 .78 .83 .76 .78 .83 .90 .96 1.00 .75 .83 .92 .83 1.00 1.00 1.08 .90 1.00 1.08 1.04 1.16 1.23 YAE22Z1 YAE22Z2 YAE22Z3 YAE18Z1 YAE18Z2 YAE18Z3 YAE18Z4 YAE14Z2 YAE14Z3 YAE14Z4 YAE12Z2 YAE12Z3 YAE12Z4 INSTALLATION TOOLING M8ND with N14HET-25V1 Die Y10D, Y10-22 MR8-33T-1, M8ND with one of the following Dies: N14HET-15, N10HET-9, Y10D, Y10-22 MR833T-1, M8ND with N12HET-1, Y10D, Y10-22 BURNDY Compression TYPES TP-Z AND BA-EZ EXPANDED SHROUD INSULATION CRIMP WIRE CRIMP VINYLUG™ WIRE SIZE RANGE TERMINAL POLYVINYLCHLORIDE INSULATED, FLANGED FORK TONGUE DEEP “V” SERRATIONS FLANKED FORK 600 VOLTS MAX. 105° C MAX VINYLUG™ Type TP-Z is a variation of the Type TP and employs a flanged fork tongue for fast installation and security. CATALOG NUMBER TP16-2Z TP16-6Z TP16-8Z TP16-10Z TP14-2Z TP14-6Z TP14-8Z TP14-10Z TP10-6Z TP10-8Z TP10-10Z * 1000/Reel. FUNNEL ENTRY WIRE RANGE STUD SIZE C 22-16 Max. Insul. Dia. Accom.: .145 Color Code: Red 16-14 Max. Insul. Dia. Accom.: .180 Color Code: Blue 12-10 Max. Insul. Dia. Accom.: .260 Color Code: Yellow 1-2 4-6 6-8 8-10 1-2 4-6 6-8 8-10 4-6 6-8 8-10 .17 .28 .31 .41 .17 .28 .31 .41 .28 .31 .41 TIN PLATED Features and Benefits • Flange fork tongue design. ◊ Allows fast installation—screw only has to be loosened for termination. • The flanges on the end of the fork terminal aid in preventing a slightly loose terminal from becoming fully disconnected from the screw. ◊ Flanges make re-securing a loose terminal easier. DIMENSIONS BULK L Y Z CATALOG MAX. MAX. MIN. NUMBER .78 .83 .88 .96 .78 .83 .88 .96 .99 1.01 1.09 .66 .66 .69 .75 .66 .66 .69 .75 .81 .81 .81 .23 .23 .26 .31 .23 .23 .26 .31 .26 .26 .31 BA16EZ2 BA16EZ6 BA16EZ8 BA16EZ10 BA14EZ2 BA14EZ6 BA14EZ8 BA14EZ10 BA10EZ6 BA10EZ8 BA10EZ10 INSTALLATION TOOLING Plier Type: Y10-22 Ratchet Tool: MR8-89-1, MR15 B-33 BURNDY Compression TYPES TP-LF AND BA-EL WIRE SIZE RANGE VINYLUG™ B-34 LOCKING FORK TERMINAL POLYVINYLCHLORIDE INSULATED, LOCKING FORK TONGUE COLOR CODED INSULATION Features and Benefits Type TP-LF is a variation of the Type TP design and employs a locking fork tongue for fast installation and security. TP16-6LF TP16-8LF TP16-10LF TP14-6LF TP14-8LF TP14-10LF TP10-6LF TP10-8LF TP10-10LF DEEP “V” SERRATIONS TIN PLATED 600 VOLTS MAX. 105° C MAX CATALOG NUMBER EXPANDED SHROUD INSULATION CRIMP WIRE CRIMP • Locking fork tongue design. ◊ Allows fast installation—screw only has to be loosened for termination. • Internal configuration of the fork. ◊ Prevents the terminal from coming off the screw without applying a pulling force. • Locking fork is made from a copper alloy. ◊ Permits many installations while maintaining proper spring retention of forks. INSTALLATION TOOLING TAPE MOUNTED WIRE CATALOG NO. INSTALLATION STRIP 2000/Reel TOOLING LENGTH STUD SIZE C 22-16 MAX. INSUL. DIA. ACCOM.: .145 COLOR CODE: Red 16-14 MAX. INSUL. DIA. ACCOM.: .180 COLOR CODE: Blue 12-10 MAX. INSUL. DIA. ACCOM.: .260 COLOR CODE: Yellow 4-6 .28 .80 .66 .23 BA16EL6 6-8 .31 .86 .69 .26 BA16EL8 8-10 .41 .95 .75 .31 BA16EL10 4-6 .28 .80 .66 .23 BA14EL6 BA14EL6M 6-8 .31 .86 .69 .26 BA14EL8 BA14EL8M 8-10 .41 .95 .75 .31 BA14EL10 4-6 .28 .95 .81 .26 BA10EL6 6-8 .31 .98 .81 .26 BA10EL8 8-10 .41 1.07 .87 .31 BA10EL10 • UL and CSA listed with MR8-89-1 and MR15. * 1000/Reel. DIMENSIONS L MAX. Y MAX. Z MIN. BULK CATALOG NUMBER • WIRE RANGE BA16EL6M PLIER TYPE: Y10-22 RATCHET TOOL: MR8-89-1 MR15 BA16EL8M BA16EL10M BA14EL10M TFM WITH DFM3D-1 DIE TFM WITH DFM2D-1 DIE * BA10EL6M TFM * BA10EL8M WITH * BA10EL10M DFM1D5 DIE 13/64 13/64 19/64 BURNDY Compression TYPE Q-F FINGRIP™ NON-INSULATED FEMALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS B-35 Features and Benefits • Butted seam. • Chamfered barrel opening. ◊ Assures quick and easy wire insertion. • Dimpled female socket detent. ◊ Ensures firm grip. FEMALE BARE DISCONNECT TERMINAL STANDARD CATALOG NO. Q18F18X02D Q18F25X03D Q14F11X02D Q14F18X02D Q14F25X03D Q10F25X03D STD. PKG. QTY. WIRE RANGE 100 18-22 100 14-16 50 10-12 (Mates with Type Q-M male disconnects) NEMA TAB SIZE A .187 .020 .250 .032 .110 .020 .187 .020 .250 .032 .250 .032 0.58 0.62 0.55 0.58 0.62 0.73 DIMENSIONS B W 0.17 0.17 0.17 0.17 0.17 0.27 0.23 0.29 0.14 0.20 0.29 0.29 BULK CATALOG NO. Q18F18X02B Q18F25X03B Q14F11X02B Q14F18X02B Q14F25X03B Q10F25X03B BULK QTY. INSTALLATION TOOL* 1000 MR20, Y10D 500 * For UL listed applications consult BURNDY® factory. TYPE QP-F FINGRIP™ VINYL INSULATED FEMALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS 600 VOLTS MAX. 105 C MAX. Features and Benefits • Butted seam. • Insulated connectors. ◊ Eliminate the need for post installation insulation. • Funnel entry barrel opening. ◊ Assures quick and easy wire insertion. • Dimpled female socket detent. ◊ Ensures firm grip. FEMALE VINYL DISCONNECT TERMINAL STANDARD CATALOG NO. QP18F18X02D QP18F25X03D QP14F18X02D QP14F25X03D QP10F25X03D STD. PKG. QTY. WIRE RANGE 100 18-22 100 14-16 50 10-12 * For UL listed applications consult BURNDY® factory. (Mates with Type QP-M male disconnects) NEMA TAB SIZE A .187 .020 .250 .032 .187 .020 .250 .032 .250 .032 0.86 0.91 0.87 0.92 1.08 DIMENSIONS B W 0.17 0.17 0.17 0.17 0.27 0.22 0.29 0.23 0.29 0.29 BULK CATALOG NO. QP18F18X02B QP18F25X03B QP14F18X02B QP14F25X03B QP10F25X03B BULK PKG. QTY. 1000 500 INSTALLATION TOOL* Y10D BURNDY Compression TYPE QP-M FINGRIP™ VINYL INSULATED MALE QUICK DISCONNECTS B-36 MATERIAL: TIN-PLATED BRASS 600 VOLTS MAX. 105 C MAX. Features and Benefits • Butted seam. • Funnel entry barrel opening. ◊ Assures quick and easy wire insertion. • Mates with dimpled female socket detent. ◊ Ensures firm grip. MALE VINYL DISCONNECT TERMINAL STANDARD CATALOG NO. STD. PKG. QTY. WIRE RANGE 100 18-22 100 14-16 50 10-12 QP18M18X02D QP18M25X03D QP14M18X02D QP14M25X03D QP10M250D (Mates with Type QP-F female disconnects) NEMA TAB SIZE A .187 .020 .250 .032 .187 .020 .250 .032 .250 .032 0.83 0.95 0.83 0.95 1.12 DIMENSIONS B W 0.17 0.17 0.17 0.17 0.17 0.19 0.25 0.19 0.25 0.25 BULK CATALOG NO. QP18M18X02B QP18M25X03B QP14M18X02B QP14M25X03B — BULK PKG. QTY. INSTALLATION TOOL* 1000 1000 Y10D — * For UL listed applications consult BURNDY® factory. TYPE QN-M FINGRIP™ NYLON INSULATED MALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS 300 VOLTS MAX. 105 C MAX. Features and Benefits • Sleeved barrel. • Funnel entry barrel opening. ◊ Assures quick and easy wire insertion. • Mates with dimpled female socket detent. ◊ Ensures firm grip. MALE NYLON DISCONNECT TERMINAL STANDARD CATALOG NO. QN18M18X02D QN18M25X03D QN14M18X02D QN14M25X03D QN10M250D STD. PKG. QTY. WIRE RANGE 100 18-22 100 14-16 50 10-12 * For UL listed applications consult BURNDY® factory. NEMA TAB SIZE .187 .020 .250 .032 .187 .020 .250 .032 .250 .032 (Mates with Type QN-F female disconnects) DIMENSIONS A B W 0.82 0.91 0.84 0.91 1.12 0.17 0.17 0.17 0.17 0.17 0.19 0.25 0.19 0.25 0.25 BULK CATALOG NO. QN18M18X02B QN18M25X03B QN14M18X02B QN14M25X03B — BULK PKG. QTY. INSTALLATION TOOL* 1000 1000 — Y10D BURNDY Compression TYPES PGP, AND PGN FINGRIP™ MALE/FEMALE COMBINATION QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS B-37 Features and Benefits • Sleeved barrel. • Combination connector. ◊ Allows for more than one connection to a circuit. • Funnel entry barrel opening. ◊ Assures quick and easy wire insertion. • Dimpled female socket detent. ◊ Ensures firm grip. VINYL COMBINATION DISCONNECT TERMINAL STANDARD CATALOG NO. PGP1825X03D PGP1425X03D STD. PKG. QTY. WIRE RANGE NEMA TAB SIZE A 100 100 18-22 14-16 .250 .032 .250 .032 0.91 0.91 600 VOLTS MAX. 105 C MAX. DIMENSIONS B W 0.17 0.17 0.30 0.30 NYLON COMBINATION DISCONNECT TERMINAL STANDARD CATALOG NO. PGN1825X03D PGN1425X03D STD. PKG. QTY. WIRE RANGE NEMA TAB SIZE 100 100 18-22 14-16 .250 .032 .250 .032 * For UL listed applications consult BURNDY® factory. BULK PKG. QTY. PGP1825X03B PGP1425X03B 1000 1000 INSTALLATION TOOL* Y10D 300 VOLTS MAX. 105 C MAX. DIMENSIONS A B W 0.90 0.90 BULK CATALOG NO. 0.17 0.17 0.30 0.30 BULK CATALOG NO. BULK PKG. QTY. PGN1825X03B PGN1425X03B 1000 1000 INSTALLATION TOOL* Y10D BURNDY Compression TYPES FQN-F AND FQN-M FINGRIP™ B-38 NYLON FULLY INSULATED FEMALE AND MALE QUICK DISCONNECTS Fig. 1 MATERIAL: TIN-PLATED BRASS 300 VOLTS MAX. 105 C MAX. Features and Benefits • Fully insulated connectors. ◊ Eliminate the need for post installation insulation. • Funnel entry barrel opening. ◊ Assures quick and easy wire insertion. • Dimpled female socket detent. ◊ Ensures firm grip. Fig. 2 FULLY INSULATED FEMALE NYLON DISCONNECT TERMINAL (Fig. 1) STANDARD CATALOG NO. STD. PKG. QTY. WIRE RANGE NEMA TAB SIZE FQN18F25X03D FQN14F25X03D FQN10F25X03D 50 50 25 18-22 14-16 10-12 .250 .032 .250 .032 .250 .032 DIMENSIONS A W 0.98 0.96 0.99 0.40 0.40 0.41 BULK CATALOG NO. BULK PKG. QTY. FQN18F25X03B FQN14F25X03B FQN10F25X03B 1000 1000 500 INSTALLATION TOOL* Y10D FULLY INSULATED MALE NYLON DISCONNECT TERMINAL (Fig. 2) STANDARD CATALOG NO. STD. PKG. QTY. WIRE RANGE NEMA TAB SIZE FQN18M25X03D FQN14M25X03D FQN10M25X03D 50 50 25 18-22 14-16 10-12 .250 .032 .250 .032 .250 .032 * For UL listed applications consult BURNDY® factory. ** For Mylar tape reels consult BURNDY® factory. DIMENSIONS A W 1.05 1.03 1.03 0.48 0.48 0.48 BULK CATALOG NO. BULK PKG. QTY. FQN18M25X03B FQN14M25X03B FQN10M25X03B 1000 1000 500 INSTALLATION TOOL* Y10D BURNDY Compression TYPE FL FINGRIP™ FLAG-STYLE FEMALE QUICK DISCONNECT MATERIAL: TIN-PLATED BRASS B-39 Features and Benefits • Dimpled female socket detent. ◊ Ensures firm grip. FEMALE BARE DISCONNECT TERMINAL STANDARD CATALOG NO. FL1825X03D FL1425X03D FL1025X03D STD. PKG. QTY. WIRE RANGE NEMA TAB SIZE A 100 100 50 18-22 14-16 10-12 .250 .032 .250 .032 .250 .032 0.67 0.67 0.67 DIMENSIONS B W 0.17 0.17 0.17 0.25 0.25 0.25 BULK CATALOG NO. BULK PKG. QTY. FL1825X03B FL1425X03B FL1025X03B 1000 1000 500 INSTALLATION TOOL Consult Factory BURNDY Compression UNINSULATED SPLICES BURNDY® manufactures several designs of uninsulated butt splices. Each type is designed to meet specific application requirements and provide a high quality, electrical B-40 splice connection that is easily installed. The following features and benefits apply to all BURNDY® uninsulated splices. Features and Benefits • Manufactured from seamless tubing. ◊ A high quality design with no seams to split. • Electrolytic copper. ◊ Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. • Electro-tin plated. ◊ Provides durable long lasting resistance to corrosion. TYPES YSV, YSV-H AND YSV-L INSPECTION HOLE AND WIRE STOP BEVELED ENTRY • Positive center wire stops. ◊ Provides proper depth of wire insertion. • Marked with wire size. ◊ Provides easy wire size identification. • The HYLINK™ splice connectors have inspection holes. ◊ Provides easy visual inspection for proper wire insertion. BEVELED ENTRY INSPECTION HOLE AND WIRE STOP SEAMLESS TUBING SEAMLESS TUBING HYLINK™ UNINSULATED BUTT SPLICE 600 VOLTS MAXIMUM CRIMP CRIMP TIN-PLATED TIN-PLATED CRIMP HYLINK™ type YSV seamless splice connector is used to splice stranded and solid copper conductors in virtually all heavy duty industrial and general purpose applications. CRIMP CABLE SUPPORT The type YSV-H HYLINK™ seamless splice connector has the added benefit of an insulation support and cable strain relief. Fig. 2 Fig. 1 CATALOG NUMBER YSV18 BOX YSV18-H BOX YSV14 BOX YSV14-H BOX YSV10 BOX YSV10-H BOX WIRE RANGE CODE AWG. STR. AND SOL. AIRCRAFT-AN FIG. 22-18 str. & sol. 20-14 str. 20-12 sol. 12-10 str. & sol. 1 2 1 2 1 2 DIMENSIONS L MAX. DIA. .62 .89 .64 .94 .75 1.06 — .120 — .150 — .192 BULK CAT. NO. YSV18 YSV18-H YSV14 YSV14-H YSV10 YSV10-H YSV9C-L BOX 9 str. 1 .75 — YSV9C-L YSV8C-L BOX 8 str. 1 1.00 — YSV8C-L * Remove stop plate. ▲ Y2MR for 8 str. only † Use #10 groove Use MR8 series tools for (-H) series. INSTALLATION TOOLING HYTOOL WIRE STRIP LENGTH Non-Ratchet: Y10D, Y1022 Ratchet: MR20, Y8MRB-1, MR8-9Q*, MR8-G98 1/4 Non-Ratchet: MY28, MY29-3, MY29-11 Ratchet: MY28, Y8MRB-1†, MR8-9Q*, Y2MR ▲ 1/4 5/16 5/16 7/16 BURNDY Compression TYPE YSV-L INSPECTION HOLE AND WIRE STOP BEVELED ENTRY SEAMLESS TUBING HYLINK™ UNINSULATED BUTT SPLICE 600 VOLTS MAXIMUM CRIMP B-41 #8 THROUGH 4/0 COPPER HYLINK™ type YSV-L seamless splice connector is used to splice Type AN aircraft cables plus commercial stranded and solid AWG conductors. Suitable for aircraft, light duty industrial and general purpose applications. CATALOG NUMBER YSV8C-L BOX YSV6C-L BOX YSV4C-L BOX YSV2C-L BOX YSV1C-L BOX YSV25-L BOX YSV26-L BOX YSV27-L BOX YSV28-L BOX ELECTRO-TIN PLATED CRIMP WIRE RANGE AIRCRAFT-AN” COMM’L-AWG. STR. & SOL. DIMENSIONS L BULK CAT. NO. RATCHET 8 6 4 2 1 1/0 2/0 3/0 4/0 1.00 1.12 1.12 1.41 1.46 1.53 1.78 1.81 1.94 YSV8C-L YSV6C-L YSV4C-L YSV2C-L YSV1C-L YSV25-L YSV26-L YSC27-L YSV28-L Y2MR, MR4C Y2MR, MR4C Y2MR — — — — — * Remove stop plate • Use Y35P3 Indentor Adaptor. ** Bench Mount Adaptor - Cat. No. BMY-BCH-MT is available for Type MY HYTOOLS™. INSTALLATION TOOLING HYPRESS• H35, Y35BH, Y39, Y39BH HYTOOL * * NEST INDENTOR TYPE AH AIRCRAFT CABLE: MY28 All Others: MY29-3, MY29-11 1 Crimp UV8L-1 UV6L UV4L UV2L UV1L UV25L UV26L UV27L UV28L Y34PL Y34PLA Y34PA Y34PA WIRE STRIP LENGTH 7/16 1/2 5/8 5/8 5/8 11/16 13/16 13/16 7/8 BURNDY Compression TYPE YSM SEAMLESS TUBING BEVELED ENTRY HYLINK™ UNINSULATED PARALLEL SPLICE B-42 HYLINK™ type YSM seamless parallel splice connector permits wires to be laid parallel inside the connector and spliced together with Burndy's compression HYTOOL™. Each YSM connector accommodates a wide combination of round, square, and rectangular copper conductors that have a total combined circular mil area listed in the table below. The conductors to be spliced must physically fit within title splice without being forced. CATALOG NUMBER YSM18 YSM14 YSM10 YSM8C YSM6C YSM4C YSM2C YSM1C YSM25 YSM26 YSM27 YSM28 CIRCULAR MIL. RANGE MIN. MAX. 300 477 4,107 6,088 10,380 26,813 42,613 66,832 81,807 104,110 133,650 167,332 1,909 4,107 10,380 16,864 26,813 42,613 66,832 81,807 104,110 133,650 167,332 211,954 * Remove stop plate. • Use Y35P indentor adapter, with Y35BH and Y39BH HYPRESSES. CRIMP ELECTRO-TIN PLATED DIMENSIONS L .25 .25 .36 .41 .44 .50 .62 .62 .69 .81 .81 .88 RATCHET MR8-9Q* MR8-9Q* MR8-9Q*, MR4CQ INSTALLATION TOOLING HYPRESS MECHANICAL Y35BH, Y39BH* HYTOOL NEST INDENTOR — — — MR4CQ Y2MR Y2MR — — — — — MY29-11 or MY28 (1) Crimp — — — UV8L-1 UV6L UV4L UV2L UV1L UV25L UV26L UV27L UV28L — — — Y29PQ Y29PQ-6 WIRE STRIP LENGTH 5/16 5/16 7/16 1/2 1/2 9/16 11/16 11/16 3/4 7/8 7/8 15/16 BURNDY Compression TYPE YSCM SEAMLESS TUBING ELECTRO-TIN PLATED HYLINK™ COLOR-CODED UNINSULATED PARALLEL SPLICE Type YSCM HYLINK™ seamless parallel splice connectors permit stranded wires to be laid parallel inside the connector and spliced together with BURNDY® compression tools. Each YSCM connector accommodates a wide range of conductors and is color-coded to ensure proper tool and die match. YSCM connectors are UL 486A Listed for applications up to 600V and CSA Listed. CATALOG NUMBER CONDUCTOR RANGE CABLE ➄ CIRCULAR MILS MIN. MAX. YSCM17 13,060 16,910 YSCM27 16,910 26,890 YSCM42 29.970 41,520 YSCM66 42,750 66,040 YSCM80 67,980 80,020 YSCM104 82,870 103,630 YSCM133 104,960 133,220 YSCM167 134,340 166,560 YSCM212 167,380 211,820 YSCM231 — 230,800 B-43 DIMENSIONS INCH [mm] L O.D. ±.03 ±.01 .50 [13] .50 [13] .50 [13] .62 [16] .62 [16] .69 [18] .81 [21] .81 [21] .88 [22] 1.05 [27] .27 [7] .31 [8] .38 [10] .47 [12] .52 [13] .57 [14] .64 [16] .70 [18] .78 [20] .81 [21] CIRCULAR MIL TABLE PER ASTM B8 SIZE ASTM STRANDINGS STRANDED CIRCULAR MILS AWG CLASS 1,022 20 B 1,624 18 B RECOMMENDED INSTALLATION TOOLING OUR840, Y500CTHS, Y35, Y750, BAT35, BAT750, BCT500HS SERIES PAT750 SERIES WIRE STRIP ➃ LENGTH COLOR CODE DIE INDEX Red 49 X8CRT, W8CRT U8CRT 11/16 Blue 7 X5CRT, W5CRT U5CRT 11/16 Gray 8 X4CRT, W4CRT U4CRT 11/16 Brown 10 X2CRT, W2CRT U2CRT 3/4 Green 11 X1CRT, W1CRT U1CRT-1 3/4 Pink 12 X25RT, W25RT U25RT 15/16 Black 13 X26RT, W26RT U26RT 1-1/16 Orange 14 X27RT, W27RT U27RT 1-1/16 Purple 15 X28RT, W28RT U28RT 1-1/16 Yellow 16 X29RT, W29RT U29RT 1-1/16 CABLE DIAMETER INCHES 0.036 0.045 2,583 4,107 6,530 10,380 13,090 16,510 16 14 12 10 9 8 B B B B B B 0.057 0.072 0.091 0.116 0.130 0.146 20,820 26,250 33,100 41,740 41,740 52,630 7 6 5 4 4 3 B B B AA B&A AA 0.164 0.184 0.206 0.254 0.232 0.285 1. Material: Copper per ASTM B75. 2. Finish: Tin plated. For nickel plating, add suffix “NK” to the Catalog Number. 3. Dimensions in brackets [ ] are in millimeters rounded off to the nearest millimeter, unless otherwise noted, and are for reference only. BEVELED ENTRY COLOR-CODE AND DIE INDEX CIRCULAR MIL TABLE PER ASTM B8 SIZE ASTM STRANDINGS STRANDED CIRCULAR MILS AWG CLASS 52,630 3 B&A 66,370 2 AA 66,370 2 B&A 83,690 1 AA 83,690 1 A 83,690 1 B CABLE DIAMETER INCHES 0.260 0.320 0.292 0.360 0.328 0.332 105,500 105,500 105,500 133,100 133,100 133,100 1/0 1/0 1/0 2/0 2/0 2/0 A&A — B A&A — B 0.368 0.390 0.373 0.414 0.438 0.419 167,800 167,800 167,800 211,600 211,600 211,600 3/0 3/0 3/0 4/0 4/0 4/0 A&A — B A&A — B 0.464 0.492 0.470 0.522 0.522 0.528 ➃ Recommended strip length. Strip length dependant on size, no. of wires and insulation thickness. ➄ Refer to Circular Mil Table per ASTM B8 for total Class B Circular Mil calculations. BURNDY Compression TYPES YSES-K KYNAR INSULATED INSPECTION WINDOW INSULINK™ RADIATION RESISTANT INSULATED BUTT SPLICE B-44 SMOOTH FUNNEL ENTRY INTEGRAL METAL CABLE SUPPORT AND STRAIN RELIEF POLYVINYLIDENE FLOURIDE (PVF2) INSULATED SEAMLESS ELECTRO-TIN PLATED SPLICE COLOR CODED INSULATOR 200 MEGARADS - 60° C THROUGH 150° C, 600 VOLTS The type YSES-K radiation resistant KYNAR® insulated splices are suitable for class 1E applications plus non critical nuclear associated applications. The splice is manufactured from pure electrolytic copper seamless tubing which eliminates potential splitting of seams. A color code stripe is used for wire size identification and a window is provided for inspection of proper wire insertion. CATALOG NUMBER WIRE RANGE COLOR STRIPE DIMENSIONS MAX. INSUL. DIA. ACCOM. L MAX. YSES18K 22-18 Red .112 1.00 YSES14K 16-14 Blue .153 1.00 YSES10K 12-10 Yellow .210 1.38 * Remove terminal locator from tool when installing INSULINK™ splices. KYNAR® is the registered trademark for Pennwalt Corp. for Polyvinyllidene Flouride (PFV2) INSTALLATION TOOLING Ratchet Tool: MR10G8* Red Groove Calibration Gauge: PG-373-1 Crimp ID. Mark: (1) Small Dot Ratchet Tool: MR10G8* Blue Groove Calibration Gauge: PG-371-1 Crimp ID. Mark: (2) Small Dot Ratchet Tool: MR10G8* Yellow Groove Calibration Gauge: PG-372-1 Crimp ID. Mark: (1) Large Dot WIRE STRIP LENGTH 3/16 3/16 7/16 BURNDY Compression TYPES SP AND BS INSULATION SUPPORT CRIMP VINYLINK™ CRIMP SPLICE, POLYVINYLCHLORIDEINSULATED COLOR CODED B-45 SMOOTH ENTRY 600 VOLTS, 105° C The type SP VINYLINK™ is a PVC insulated seamless butt splice. Type SP VINYLINK™ is designed to accommodate a broad range of 600 volt cables. Features and Benefits • Manufactured from seamless electrolytic copper tubing. ◊ Provides maximum conductivity and tensil strength, in a high quality design with NO seams to split. • Funnel entry. ◊ Provides easy wire insertion. • Electro-tin plated. ◊ Provides durable long lasting resistance to corrosion. CATALOG NUMBER WIRE RANGE COLOR CODE BULK CAT. NO. SP16 SP14 SP10 22-16 16-14 12-10 Red Blue Yellow BS16 BS14 BS10 • Expanded insulation support. ◊ Lower inventory requirements. • Red wire range of 22-16. ◊ Lower inventory requirements. • Vinyl insulator. ◊ Economical means of providing high dielectric values and cable insulation support. DIMENSION (INCHES) L MAX. MAX. INSUL. DIA. 1.00 1.00 1.23 .145 .180 .260 INSTALLATION TOOLING Non-Ratchet: Y10D-22, Y10D Ratchet: MR8-9-1, MR15 WIRE STRIP LENGTH 1/4 1/4 21/64 BURNDY Compression INSULATED SPLICES BURNDY® manufactures several designs of insulated butt splices. Each type is designed to meet specific application requirements and provide a high quality electrically pre-insulated splice that is easily installed. The following features and benefits apply to all BURNDY® B-46 pre-insulated butt splices. Features and Benefits • Manufactured from seamless tubing. ◊ A high quality design with no seams to split. • Pure electrolytic copper. ◊ Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. • Electro-tin plated. ◊ Provides durable long-lasting resistance to corrosion. TYPES SN AND YSE-HN • Positive center wire stops. ◊ Provides for proper depth of wire insertion. • Color-coded in red, blue and yellow. ◊ Provides easy wire size identification. NYLON INSULATION INSULINK™ BUTT SPLICE, NYLONINSULATED INTEGRAL METAL CABLE SUPPORT AND STRAIN RELIEF 600 VOLTS MAXIMUM, 105° C MAXIMUM SEAMLESS ELECTRO-TIN PLATED SPLICE The type SN INSULINK™ is a high quality nylon-insulated butt splice designed to meet heavy duty application requirements. Meets the functional requirements of MIL-T7928 (ASG) and conforms to the requirements of NAS1388. Features and Benefits • Manufactured from one-piece tin-plated seamless copper tubing with an integral barrel/insulation grip. ◊ Provides maximum tensile strength, plus excellent cable support and strain relief and eliminates failures due to vibration. • Smooth funnel entry. ◊ Provides easy wire insertion. • Window position locator for full cycle ratchet tool crimp. ◊ Provides proper tool/connector alignment for correct crimp. • Nylon insulation offers high dielectric strength and stability in oily enviromental conditions. ◊ Maintains a high quality connection in demanding applications. • The nylon is locked into position. ◊ The connector will not move. 600 VOLTS, 105° C (1000 VOLTS, MAX. INSIDE SIGN OR FIXTURE) CATALOG NUMBER WIRE RANGE COLOR CODE BULK CAT. NO. SN18 SN14 SN10 22-18 16-14 12-10 Red Blue Yellow YSE18HN YSE14HN YSE10HN DIMENSIONS L MAX. MAX. INSUL. DIA. 1.25 1.25 1.64 .115 .150 .220 INSTALLATION TOOLING Plier: Y10D Ratchet: MR8-85, MR18 WIRE STRIP LENGTH 15/64 7/32 3/8 BURNDY Compression TYPES SNM AND YSES NYLON INSULATION LOCATOR RING INSPECTION WINDOW INSULINK™ INTEGRAL METAL INSULATION GRIP AND STRAIN RELIEF BUTT SPLICE, NYLON INSULATED MS25181, CLASS 1 SPLICE 300 VOLTS, 105° C Features and Benefits The type SNM INSULINK™ is a high quality nylon insulated butt splice designed to meet military MS25181, class 1 requirements. CATALOG NUMBER B-47 • Manufactured from tin plated, seamless copper tubing with an integral barrel/insulation grip. ◊ Provides maximum tensil strength, plus excellent cable support and strain relief. • Smooth funnel entry. ◊ Provides easy wire insertion. DIMENSIONS L MAX. MAX. DIA. INSUL. WIRE RANGE COLOR CODE BULK CAT. NO. MS25181 DASH NO. SNM18 22-18 Red YSES18-1 -1 1.53 .120 SNM14 16-14 Blue YSES14-2 -2 1.53 .150 TYPES YSE BOX, YSE-H BOX, YSE, YSES AND YSE-H • Transparent nylon insulation. ◊ Permits easy wire inspection. • External ring locator. ◊ Provides proper tool alignment for correct crimp. INSTALLATION TOOLING Plier: Y10D Ratchet: MR8-83 or MR8-85 MS25037 TOOL WIRE STRIP LENGTH 7/32 7/32 INSPECTION WINDOW FUNNEL ENTRY SPLIT HEAVY WALL INSULATION GRIP INSULINK™ SEAMLESS NYLON INSULATION Fig. 1 600 VOLTS, 105° C Features and Benefits The types YSE and YSE-H INSULINKS™ are high quality nylon insulated butt splices designed for splicing aircraft and commercial flexible cables. • Manufactured from tin plated, seamless electrolitic copper tubing with integral barrel/insulation grip. ◊ Provides maximum conductivity and tensile strength, plus excellent cable support and strain relief. • Split heavy wall insulation grip. ◊ Provides stronger insulation grip and strain relief. • Smooth funnel entry. ◊ Provides easy wire insertion. • Transparent nylon insulation. ◊ Permits easy wire inspection. Fig. 2 600 VOLTS 105°C WIRE RANGE CATALOG NUMBER YSE18H-BOX YSE14H-BOX YSE10-BOX FIG. WIRE CODE AWG. AIRCRAFT AN COLOR CODE BULK CAT. NO. 1 1 2 22-18 16-14 12-10 Red Blue Yellow YSE18H YSE14H YSE10 DIMENSIONS L MAX. MAX. INSUL. DIA. 1.220 1.36 1.15 .115 .150 .209 INSTALLATION TOOLING WIRE STRIP LENGTH Y10D Ratchet: MR8-33S-1 9/32 11/32 23/64 BURNDY Compression TYPES YSV, YRV-L HYREDUCER™ REDUCER BUTT SPLICE B-48 The HYREDUCER™ is a connector for splicing two different size wires. The larger conductor is inserted first and butts against the center of the connector where the smaller barrel begins. Constructed of pure electrolytic copper tubing for maximum conductivity, tin plated to resist corrosion, the HYREDUCER™ accommodates a wide range of cable sizes. Fig. 2 Fig. 1 Fig. 3 Dimensional information may be found in Table 1. Table 2 is a comprehensive tooling index for these connectors. TABLE 1 BULK CATALOG NUMBER TOTAL WIRE RANGE FIG. NO. B BARREL* WIRE SIZE B DIM. TOOL INDEX BB BARREL* WIRE SIZE BB DIM. TOOL INDEX “L” MAX. YSV1418 22 - 14 1 20 - 14 .27 1 22 - 18 .27 2 .64 YSV1214-G1 16 - 12 2 12 .31 4 16 - 14 .27 1 .83 YSV1014-G2 20 - 10 2 12 - 10 .31 4 20 - 14 .27 1 .83 YRV8CV14-L 20 - 8 3 8 .44 5 20 - 14 .39 1 1 YRV8CV10-L 12 - 8 3 8 .44 5 12 - 10 .53 4 1.18 YRV6CV10-L 12 - 6 3 6 .50 6 12 - 10 .53 4 1.28 YRV6CV8C-L 8-6 3 6 .50 6 8 .53 5 1.21 YRV4CV6C-L 6-4 3 4 .50 7 6 .54 6 1.27 YRV2CV6C-L 6-2 3 2 .62 8 6 .51 6 1.63 * B and BB dimensions are wire strip lengths. TABLE 2 INDEX NUMBER 1 2 4 5 6 7 8 TOOL INDEX HAND TOOLS MR8G98 Y8MRB-1 MR8-9Q† MR20 MR8G98 Y8MRB-1 MR8-9Q† MR20 MR8G98 Y8MRB-1 MR8-9Q† MR20 Y8MRB-1 MY28 MR4C Y2MR MY28 Y2MR MR4C MY28 Y2MR MR4C Y2MR MY28 * For aircraft applications (flexible cables). TOOLS WITH DIES Y29NC NEST INDENTOR DV8L-1* Y29PL DV6L Y29PL DV4L Y19PL DV2L Y29PL BURNDY Compression BURCAP TYPES YQE, RK PIGTAIL SPLICE, NYLON-INSULATED B-49 Rated at 600 volts for building wire and 1000 volts for fixtures and signs, the BURCAP is designed to splice a wide range of different cable sizes. CATALOG NUMBER YQE-91† *RK141-2 *RK142-2 TOTAL AREA CIRCULAR MILS WIRE COMBINATIONS 1 #16 & 1 #18 2 #18 RK141ABOX100 RK142ABOX100 22 7 6 5 4 4 3 3 3 2 2 2 1 1 1 20 18 16 18 1 1 2 16 1 2 3 14 1 2 1 1 1 1 1 1 2 1 2 3 1 2 2 1 3 2 1 4 1 2 3 2 2 2 1 4 3 2 2 1 1 1 2 1 2 1 3 2 1 2 3 4 1 2 3 1 1 1 1 1 2 2 2 2 3 3 5 NOTE: * Convenience Package. For Box quantity, order RK141ABOX100 and RK142ABOX100 respectively. † This item is UL Listed 12 1 1 1 1 1 1 4,205 3,250 500 5,180 2,400 13,100 L DIMENSIONS IN INCHES B C .76 .30 .24 .607 (16, 4) .722 (18, 3) .311 (7, 9) .440 (11, 2) .269 (8, 6) .384 (9, 8) INSTALLATION TOOLS DIE SET M8ND, Y8ND WIRE STRIP LENGTH N150WT 5/16 BURNDY Compression INTRODUCTION MEDIUM AND LARGE HYDENT™ Copper and aluminum compression terminals and splices for terminating conductors from #8 AWG through 2000 kcmil. The medium and large HYDENT™ line is designed for terminating and splicing medium and large conductors in electrical power applications. HYLUG™ Features and Benefits UNINSULATED COPPER COMPRESSION TERMINALS UL LISTED 90° C, 600 VOLTS TO 35 kV C-1 ◆ BURNDY's HYLUG™ terminals, types YA, YA-TC, YA-L, YA-L-TC, YA-2N, YA-2TC, YA-LTC-FX, YA-L-2TC, and YA-2LN are designed for terminating copper conductors in a wide variety of electrical connections, including heavy-duty industrial, utility, commercial, and telecommunications applications. The HYLUG™ terminals require simple cable preparation for an easily installed permanent and inspectable cable termination. The terminals are listed by UL (UL STD. 486A) and CSA certified to 600 volts, when applied with the proper tool and die combination. The terminals may be used in applications to 35KV. See each catalog page for UL 35kV listings. • Manufactured from seamless high conductivity electrolytic copper tubing with heavy duty wall thickness. ◊ Provides maximum conductivity, low resistance and ductility for an excellent combination of electrical and crimp forming properties. • Barrel diameter closely matches commercial (code) cable and Navy cable diameters. ◊ Provides an excellent relationship of the conductor/connector combination to produce a high quality electrical connection with the recommended tooling. • Electro-tin plated. Electro-lead plated. Burndy’s proprietary brite finish. ◊ Provides durable long-lasting corrosion resistance. • Internally beveled barrel end. ◊ Provides easy cable insertion. • Each connector is clearly marked with the wire size and type, die index, and color coding. ◊ Provides easy identification and proper tooling recommendation. • Marked with the proper number and location of crimps. ◊ Lowers installed costs. Provides for proper installations. • Proper compression systems forms a homogeneous mass. ◊ The result is an excellent electrical connection. • Use up to 35 kV as indicated. ◊ Suitable for high voltage applications. • Expanded wire ranges when using Y644 HYPRESS™ Dieless “1” Crimp. ◊ Provides ability to complete emergency repairs when connector and wire size do not match. • Crimp areas clearly marked. ◊ Provides correct number and location of crimps for proper installation. • Hydraulic and Battery tooling crimp embossment. ◊ Provides permanent die index number embossment on completed crimp for inspection purposes. BURNDY Compression COPPER HYLUG™ TABLE OF CONTENTS BURNDY® Die Sets & Die Index Chart 12 Ton U-Dies ...........................................C-9 W-Dies ......................................................C-9 One Hole HYLUG™ Non-Insulated Copper Terminals ............C-88 Index Chart .............................................C-10 HYSTACK™ Copper Terminals....................................C-94 One Hole HYLUG™ – Code Conductor Standard Barrel.......................................C-11 HYLINK™ Splices ....................................................C-95 C-2 Standard Barrel – Narrow Tongue ..........C-17 Long Barrel .............................................C-18 HYSPLICE™ and HYREDUCER™ In-Line Splice Kits .................................C-102 Long Barrel – With Inspection Window...C-23 One Hole HYLUG™ – Flex Conductor Standard Barrel.......................................C-27 Standard Barrel – Belled End .................C-33 Copper Taps C-Taps...................................................C-105 H-Taps...................................................C-108 Covers for H-Taps .................................C-112 Standard Barrel – Lead Plated ...............C-34 Long Barrel – Belled End........................C-40 “T” Connectors Copper ..................................................C-113 Long Barrel – With Inspection Window...C-42 Two Hole HYLUG™ – Code Conductor Standard Barrel.......................................C-45 Standard Barrel – Narrow Tongue ..........C-52 HYPLUG™ Copper Connectors...............................C-115 Aluminum HYLUG™ Terminals...............................................C-118 Long Barrel .............................................C-53 Long Barrel – With Inspection Window...C-59 Two Hole HYLUG™ – Flex Conductor Standard Barrel.......................................C-66 Transformer Lug Kits Aluminum or Copper.............................C-121 HYPLUG™ Aluminum and Copper Connectors ......C-122 Standard Barrel – Lead Plated ...............C-73 Long Barrel – Belled End........................C-80 Long Barrel – With Inspection Window...C-82 Double Barrel ..........................................C-93 E-Line HYLUG™ – Equipment Line Type YAE Compression Terminals ..........C-86 Four Hole HYLUG™ – Code Conductor Long Barrel .............................................C-87 HYLINK™ Aluminum Splices .................................C-124 Aluminum to Copper Splices ................C-127 H-CRIMPIT™ Aluminum Connectors ..........................C-128 Insulating Covers ..................................C-129 BURNDY Compression STD. LENGTH LUGS LONG BARREL LUGS STRANDED “CODE” CLASS “B” CABLE COPPER SPLICES REDUCER ADAPTER COPPER TAPS ONE HOLE YA-L, YA-L-TC C-11 - C16 NARROW TONGUE YA-L-NT C17 NARROW TONGUE TWO HOLE YA-L-2NT C52 TWO HOLE YA-2L, YA-2LN, YA-L-2TC C45 - C51 ONE HOLE YA, YA-TC, YAZ C18 - C26 TWO HOLE YA-2N, YA-2TC, YAZ C53 - C65 FOUR HOLE YA-4N, YAB-4N C87 STANDARD LENGTH YS-L C95 LONG BARREL YS, YS-T, YSP-T C96, C100 REDUCER ADAPTER Y-R C97 TEE YST, NYT C113 - C114 C-TAP YC-C C106 LIGHT DUTY C TAP YC-L C105 ONE HOLE YA-L, YA-L-FX, YAV, YAV-L-FX C27 - C32 ONE HOLE — WIDE BELLED ENTRY YA-LB C33 ONE HOLE — LEAD PLATED YAG-L-TC-LD C34 - C39 TWO HOLE YA-L-2TC-FX, YAV-L-2TC-FX C66 - C72 TWO HOLE-LEAD PLATED YAG-L-2TC-LD C73 - C79 ONE HOLE YA-TC-FXB, YAV-TC-FXB, YAZV C40 - C44 TWO HOLE YA-2TC-FXB, YAV-2TC-FXB, YAZV C80 - C85 PIN ADAPTER YEV-P-FX, YEP-FX, YEP C115 - C117 COPPER STD. LENGTH BARREL LUGS LONG BARREL-LUG FLEXIBLE EXTRA FLEX Accepts Code and Flex Cables Up to 4/0 PIN ADAPTER SPLICE COPPER TAPS LUGS SPLICE STANDARD LENGTH BELLED YS-LB C98 - C100 LONG BARREL — BELLED YS-FXB C101 C-TAP YCHC C107 H-TAP YH C108 - C110 LONG H TAP YSH C111 COVERS FOR H TAPS CF-FR C112 ONE HOLE YA-A, YA-A-TN C118 - C119 TWO HOLE YA-A C120 YA-A-KIT C121 ASA-U, CUSA C94 STRAIGHT AYP C122 - C123 OFFSET AYPO C122 - C123 STANDARD YS-A C124 - C125 TAPERED FOR HIGH VOLTAGE YS-AT C126 YRB C127 H-TAPS YFD, YFN, YFO, YFR C128 COVERS FOR H TAPS CFA, CFA-FR C129 TRANSFORM. LUG KIT STACKING ADAPTER ALUMINUM PIN ADAPTER SPLICES REDUCERS TAPS C-3 BURNDY Compression COMPRESSION CONNECTORS BURNDY's compression connectors are designed for reliable and controllable electrical connections. The complete installation is fully inspectable. They are high conductivity copper and operate cooler than the wire on which they are installed. The connectors withstand a wide range of electrical and environmental conditions, including current surges, C-4 temperatures, corrosion and vibrations, for a wide variety of applications. These features mean a consistently high quality connection at a low installed cost. Copper compression connectors are manufactured from high-conductivity electrolytic copper. The connectors are normally tinplated, lead-plated, or plated with proprietary BURNDY® brite finish to provide durable long-lasting corrosion resistance. The connector design has been matched to the cable size to provide the necessary physical strength requirements for reliable electrical performance. Aluminum compression connectors are manufactured from high conductivity, high purity wrought aluminum. They are designed with sufficient mass and are electro-tin plated to minimize corrosion due to galvanic action between dissimilar metals. The connector barrels are pre-filled with PENETROX®, BURNDY's oxide inhibiting compound. PENETROX® contains homogeneously suspended metallic particles which penetrate the wire's oxides to establish excellent continuity between the individual strands and the connector barrel for a low-resistance connection. PENETROX® maintains an air-tight connection. Each barrel end is covered with a color-coded plastic dust cap which prevents foreign matter from entering the connector before it is used. The connector design has been engineered to match the cable size to provide the necessary physical strength requirements for reliable electrical performance. SELECTION AND USE TOOLING Copper compression connectors are recommended for use on copper conductors. Aluminum compression connectors are recommended for use on aluminum conductors. Dual-rated aluminum compression connectors may be used on both copper and aluminum conductors. Tooling systems are essential for proper installation of a compression connector. Since connectors and dies are designed as a unit for specific wire sizes, only the recommended tools and dies should be used. Most aluminum and copper HYLUG™ terminals and HYLINK™ splices are marked with a die index number and are color-coded to identify the correct installation die. Dies marked with the matching die index number and color can be used to install the connector. Two basic compression designs are available: Circumferential and indent. Circumferential compression is solid and symmetrical. No sharp "Flash". Indent compression. The connector is swaged to the conductor. After compression, virtually all the air is removed leaving a tight homogeneous mass of connector and conductor. The circumferential crimp design is recommended for color coded connectors in low and high voltage applications. Die index number embossment provides an easy inspection where required to verify the use of the proper connector/die combination. It is also recommended for insulated connectors and for terminating flexible and welding cables. The circumferential crimp design dies compress cable strands into polygonal shapes forming intimate contact with each other and the connector barrel. This compression forms a tight homogeneous mass with virtually no air pockets. The circumferential crimp provides an excellent electrical connection with high pull-out values. The circumferential crimp is ideal for high voltage applications leaving the connector barrel symmetrical, which is easier to insulate. The indent type crimp can be used in virtually any application except polyvinylchloride (PVC) insulated terminals and splices. It is an excellent means of terminating flexible, extra flexible and welding cables. The indentor compresses the cable strands to form intimate contact with each other and the connector barrel. The result is an excellent electrical connection with high pull-out strength. Laboratory work testing curves established the proper depth and shape of indent for each type of connector and wire combination. BURNDY® tooling installs a wide range of connectors, is reliable, cost effective, and precision engineered for durable, long-lasting service and quality connections. The tools include small plier types, full cycle ratchet designs and hydraulically-powered HYPRESS™ heads and new Battery Actuated Tools. Some have permanent die grooves or adjustable dies, while others require a change of die sets or nest die for each connector size. BURNDY's recommended tools achieve crimp performance consistent with UL and other industry standards. Since several tools are suitable for most connectors, the most economical and practical tool can be chosen for each application. INDUSTRY STANDARDS BURNDY's compression terminals, splices and tap connectors requiring third party testing and approval are listed by Underwriters' Laboratories, Inc. Many have also received CSA approval and are approved under MILT-7928 and other military standards. All conform to applicable sections of the National Electrical Code. BURNDY® also offers connectors and splices which meet the (LOCA Seismec and Aging) requirements of IEEE standards 323, 383 and 344 for class 1E critical circuits for use in Nuclear Utility Applications. Certification to 10CFR50 and 10CFR21 available. Detail catalog listings should be consulted to obtain the appropriate standards for each connector and splice. BURNDY Compression BURNDY® Telecommunications Connectors… The industry’s first choice in compression connections... BURNDY® provides a complete selection of one and two hole compression’s terminals, H-taps, C-taps, and other compression connection products specifically engineered to meet the demanding applications of both the Central Office and Wireless communications markets. All of BURNDY’s compression products are designed for reliable and controllable electrical connections. All connectors are made from high conductivity electrolytic copper and operate at cooler temperatures than the conductor on which they are installed. The connectors are normally tin-plated, lead-plated, or plated with a proprietary BURNDY® brite finish to provide the industry standard in long-lasting corrosion resistance. The complete installation is fully inspectable and UL listed when installed with BURNDY® dies. Every die in the system is color-coded and provides die index embossment for complete inspectability. The Circumferential Crimp… Circumferential compression is solid and symmetrical. No sharp "Flash". BURNDY’s circumferential crimp provides a solid, homogenous connection, with high pull out values and is rated for high voltage applications, more than sufficient for the 48 V DC operating voltage common in the telecom market. In addition the circumferential crimp doesn’t require the removal of the copper flash produced by other die systems. This not only saves time in installation but removes a potential safety hazard from the job. All of the dies in the system are color-coded to match the connectors and feature die index and die number matching to the connector for ease of installation. BURNDY® Tooling… the right choice for the job BURNDY® tooling installs a wide range of connectors, is reliable, cost effective, and precision engineered for durable, long-lasting C-5 service and quality connections. BURNDY’s compression tooling system ranges from full cycle ratchet hand tools to 12 and 15 ton hydraulically-powered HYPRESS™ heads. Hydraulic tools are available in selfcontained, battery powered, and AC service electrically powered pump and remote head designs to meet all possible installation situations. Industry Standards BURNDY’s compression terminals, splices and tap connectors requiring third party testing and approval are listed by Underwriters Laboratories, Inc. Many have also received CSA approval, and all conform to the applicable sections of the National Electric Code. BURNDY Compression EXPANDED RANGES The following connectors are range taking when crimped onto code conductor using Y644HS family of tools: C-6 COPPER ALUMINUM COPPER HYLUG™ & HYLINK™ CONNECTORS TYPES YA, YA-L, YAB, YS, YS-L, YST, YS-T, YSP-T Catalog No. Standard Expanded Terminal* Splice** Wire Size Wire Range ALUMINUM HYLUG™ & HYLINK™ CONNECTORS TYPES YA-A & YS-A Catalog No. Standard Expanded Terminal* Splice** Wire Size Wire Range YA6CYA5CYA4CYA3CYA2CYA1CYA25YA26YA27YA28YA29YA30YA31YA32YA34YA36YA39YA40YA44- YA6CAYA4CAYA2CAYA1CAYA25AYA26AYA27AYA28AYA29AYA30AYA31AYA32AYA34AYA36AYA39AYA40AYA44A- * 1 Crimp ** 1 Crimp per side YS6CYS5CYS4CYS3CYS2CYS1CYS25YS26YS27YS28YS29YS30YS31YS32YS34YS36YS39YS40YS44- #6 AWG #5 AWG #4 AWG #3 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 Kcmil 300 Kcmil 350 Kcmil 400 Kcmil 500 Kcmil 600 Kcmil 750 Kcmil 800 Kcmil 1000 Kcmil #6 AWG #5 - #6 AWG #4 - #6 AWG #3 - #6 AWG #2 - #6 AWG #1 - #2 AWG 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG 250 Kcmil - 1/0 AWG 300 Kcmil - 2/0 AWG 350 Kcmil - 3/0 AWG 400 Kcmil - 4/0 AWG 500 Kcmil - 4/0 AWG 600 - 250 Kcmil 750 - 500 Kcmil 800 - 500 Kcmil 1000 - 750 Kcmil * 1 Crimp ** 1 Crimp per side YS6CAYS4CAYS2CAYS1CAYS25AYS26AYS27AYS28AYS29AYS30AYS31AYS32AYS34AYS36AYS39AYS40AYS44A- #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 Kcmil 300 Kcmil 350 Kcmil 400 Kcmil 500 Kcmil 600 Kcmil 750 Kcmil 800 Kcmil 1000 Kcmil #6 AWG #4 - #6 AWG #2 - #6 AWG #1 - #2 AWG 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG 250 Kcmil - 1/0 AWG 300 Kcmil - 2/0 AWG 350 Kcmil - 3/0 AWG 400 Kcmil - 4/0 AWG 500 Kcmil - 4/0 AWG 600 - 250 Kcmil 750 - 500 Kcmil 800 - 500 Kcmil 1000 - 750 Kcmil BURNDY Compression EXPANDED RANGES The following connectors are range taking when crimped onto code & flex conductor using 4-POINT™ family of tools: C-7 ALUMINUM CONNECTORS AYP/AYPO CONNECTORS ALUMINUM & COPPER CONDUCTOR (Code & Compact) Conductor Connector Wire Size Expanded Range Terminal Splice # Crimps (Aluminum and Copper — Code & Compact) Pin Expanded Range Straight Offset #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil #8 AWG #6 AWG #6 - #4 AWG #6-#2 AWG #6-#1 AWG #6-1/0 AWG #4 - 2/0 AWG #2 - 3/0 AWG #1 - 4/0 AWG 1/0 - 250 2/0 - 300 3/0 - 350 4/0 - 400 4/0 - 500 250 - 600 500-750 YA8CAYA6CAYA4CAYA2CAYA1CAYA25AYA26AYA27AYA28AYA29AYA30AYA31AYA32AYA34AYA36AYA39A- YS8CAYS6CAYS4CAYS2CAYS1CAYS25AYS26AYS27AYS28AYS29AYS30AYS31AYS32AYS34AYS36AYS39A- Wire Size #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1 1 1 2 2 2 2 2 2 2 2 3 4 4 4 4 #6 AWG #4 AWG #4 - #2 AWG #2 - #1 AWG #2 - 1/0 AWG #1 - 2/0 AWG 1/0 - 3/0 AWG 2/0 - 4/0 AWG 3/0 - 250 KCMIL 4/0 - 300 KCMIL 250 - 350 KCMIL 350 - 500 KCMIL 350 - 500 KCMIL 400 - 600 KCMIL 500 - 750 KCMIL AYP6 AYP4 AYP2 AYP1 AYP1/0 AYP2/0 AYP3/0 AYP4/0 AYP250 AYP300 AYP350 AYP400 AYP500 AYP600 AYP750 COPPER CONNECTORS COPPER CONDUCTOR (Code & Compact) Conductor Standard Barrel Long Barrell Expanded # of # of Wire Size Range Terminal Splice Crimps* Terminal Splice Crimps* #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 800 kcmil 1000 kcmil #8 AWG #6 AWG #6 - #4 #6-#2 #6-#1 #6-1/0 #4 - 2/0 #2 - 3/0 #1 - 4/0 1/0 - 250 2/0 - 300 3/0 - 350 4/0 - 400 4/0 - 500 250 - 600 350-700 500-750 500-800 750-1000 YA8CLYA6CLYA4CLYA2CLYA1CLYA25LYA26LYA27LYA28LYA29LYA30LYA31LYA32LYA34LYA36LYA38LYA39LYA40LYA44L- YS8CLYS6CLYS4CLYS2CLYS1CLYS25LYS26LYS27LYS28LYS29LYS30LYS31LYS32LYS34LYS36LYS38LYS39LYS40LYS44L- 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 YA8CYA6CYA4CYA2CYA1CYA25YA26YA27YA28YA29YA30YA31YA32YA34YA36YA38YA39YA40YA44- YS8CYS6CYS4CYS2CYS1CYS25YS26YS27YS28YS29YS30YS31YS32YS34YS36YS38YS39YS40YS44- *Same number of recommended crimps for both Standard and Expanded wire ranges 1 1 1 2 2 2 2 2 2 2 3 3 3 4 4 4 4 4 4 — — — — — AYPO2/0 AYP03/0 AYPO4/0 AYP0250 AYP0300 AYP0350 AYP0400 AYPO500 AYPO600 AYP0750 # Crimps 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 BURNDY Compression EXPANDED RANGES The following connectors are range taking when crimped onto code & flex conductor using 4-POINT™ family of tools: COPPER CONNECTORS C-8 Nominal Flex Wire Size #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 450 kcmil 500 kcmil 600 kcmil 650 kcmil 750 kcmil COPPER CONDUCTOR (Flex Only) Standard Barrel Long Barrell Expanded # of Expanded # of Range Terminal Splice Crimps Range Terminal Splice Crimps #8 AWG #6 AWG #6 - #4 AWG #4-#2 AWG #4-#1 AWG #4-1/0 AWG #2 - 2/0 AWG #1 - 3/0 AWG 1/0 - 4/0 AWG 3/0 - 250 4/0 - 313.1 250 - 373.7 250 - 444.4 373.7 - 535.3 373.7 - 600 444.4 - 646 535.3 - 777.7 YAV8CLYAV6CLYAV4CLYAV2CLYAV1CLYAV25LYAV26LYAV27LYAV28LYAV29LYA32LYA34LYA36LYA38LYA39LYA40LYA44L- YSV8CLYSV6CLYSV4CLYSV2CLYSV1CLYSV25LYSV26LYSV27LYSV28LYSV29LYS32LYS34LYS36LYS38LYS39LYS40LYS44L- 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 #8 AWG #6 AWG #6 - #4 AWG #6-#2 AWG #4-#1 AWG #6-1/0 AWG #4 - 2/0 AWG #2 - 3/0 AWG #1 - 4/0 AWG 1/0 - 250 2/0 - 313.1 3/0 - 373.7 4/0 - 444.4 4/0 - 535.3 250 - 600 373.3 - 646 535.3 - 777.7 YAV8CYAV6CYAV4CYAV2CYAV1CYAV25YAV26YAV27YAV28YAV29YA32YA34YA36YA38YA39YA40YA44- YSV8CYSV6CYSV4CYSV2CYSV1CYSV25YSV26YSV27YSV28YS29YS32YS34YS36YS38YS39YS40YS44- 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 COPPER CONNECTORS Wire Size Expanded Wire Range Offset Cat. No. #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 700 kcmil 750 kcmil 750 kcmil 800 kcmil 1000 kcmil #8 AWG #6 AWG #6 - #4 #6-#2 #6-#1 #6-1/0 #4 - 2/0 #2 - 3/0 #1 - 4/0 1/0 - 250 2/0 - 300 3/0 - 350 4/0 - 400 4/0 - 500 4/0-500 250 - 600 250-600 350-700 500-750 500-750 500-800 750-1000 YA8CA-T-E YA2CA-T-E YA25A-T-E YA26A-T-E YA27A-T-E YA28A-T-E YA30A-T-E YA31A-T-E YA32A-T-E YA34A-T-E E-Line Connectors Aluminium Centerformed No. of Cat. No. Crimps Offset Cat. No. Copper Centerformed Cat. No. No. of Crimps 1 2 2 2 YA25L-T-E YA26L-T-E YAC25L-T-E YAC26L-T-E 1 1 2 2 4 4 YA30L-T-E YAC30L-T-E 2 1 YAC2CA-T-E YAC27A-T-E YAC31A-T-E 1 YA36A-T-E 4 YA39A-T-E 4 YA34L-T-E YA342L-T-E YA36L-T-E YA362L-T-E 2 2 2 2 YA39L-T-E YA392L-T-E 2 2 *Same number of recommended crimps for both Standard and Expanded wire ranges BURNDY Compression 12-TON U DIES* BURNDY® Die Sets Fits Y35, Y39, Y750, BAT35, BAT750, PAT750, Y46 (W/PUADP-1 Adapter) Wire Size Small #8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM 535 Flex MCM 600 MCM 750 MCM Large 777 Flex Copper Aluminum U8CRT U5CRT U4CRT U3CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U38XRT U36RT U39RT U44XRT U8CABT U6CABT U4CABT N/A U2CABT U1CART U25ART U26ART U27ART U28ART U29ART U30ART U31ART U32ART U34ART N/A U36ART U39ART-2 N/A U die case Part# PT29291, holds up to 15 dies C-9 * Non-tension U-type 12-ton dies for YA, YS, YA-A, YS-A style connectors. NOTE: N/A = not applicable. W DIES BURNDY® Die Sets Fits Tools MD6, MD7, Y500CTHS, BAT500, BCT500HS Small Large Wire Size Copper Aluminum #8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 W8CVT W5CVT W4CVT W3CRT W2CVT W1CVT W25VT W26VT W27VT W28VT *W29VT *W30VT *W31VT *W32VT *W34VT X8CART W161 W162 N/A W239 W163 W241 W245 W166 W660 N/A N/A *W31ART N/A N/A * These sizes (250-500) for Y500CT, MD7-34(R), BAT500, BCT500 only. NOTE: N/A = not applicable. Suitable for use on YA, YS, YA-A, YS-A type non-tension connectors. W die case Part# PT4946, holds up to 12 dies BURNDY Compression Conductor AWG FLEX C-10 #8/#6 sol #8 #6 #6 #4 #4 #3/#2 sol #2 #2 #1 #1 1/0 1/0 2/0 2/0 3/0 3/0 4/0 4/0 INSTALLATION TOOLING SYSTEM TAPS TAPS T&B Thin-Wall C-taps Heavy Duty C-Taps Index Run=Tap, AWG only Run=Tap Code Index (Flex) Die Color Index Die Color Index LUGS & SPLICES One & Two HOLE Die W8CVT U8CRT W5CVT U5CRT W4CVT U4CRT W3CRT U3CRT W2CVT U2CRT W1CVT U1CRT-1 W25VT U25RT Color TAPS H-Taps Run=Tap Die Color Index U11T-1 GREEN 11 RED 49 21 W4CVT GRAY 8 U240 RED 240 BLUE 7 24 W2CVT BROWN 10 UC BROWN C GRAY 8 29 W25VT PINK 12 UC BROWN C UC BROWN C WHITE 9 W26VT BLACK 13 UC BROWN C UC BROWN C BROWN 10 W27VT ORANGE 14 UC BROWN C UC BROWN C GREEN 11 W28VT PURPLE 15 U997 ORANGE 997 U654 PURPLE 654 PINK 12 42 (45) W29VT YELLOW 16 U997 ORANGE 997 U654 PURPLE 654 BLACK 13 45 (50) U997 ORANGE 997 U654 PURPLE 654 ORANGE 14 U997 ORANGE 997 U654 PURPLE 654 PURPLE 15 W29VT U29RT YELLOW W30VT U30RT W26VT U26RT W27VT U27RT W28VT U28RT 33 54 (62) REFER TO CATALOG UBGRT ORANGE BG - - - U997 ORANGE 997 U654 PURPLE 654 16 - - - U997 ORANGE 997 U654 PURPLE 654 WHITE 17 - - - U1104 BROWN 1104 U1104 BROWN 1104 RED 18 - - - U1104 BROWN 1104 U1104 BROWN 1104 BLUE 19 - - - U1104 BROWN 1104 U1104 BROWN 1104 BROWN 20 - - - U1104 BROWN 1104 U1104 BROWN 1104 U38XRT PINK L99 - - - P1103 BLUE 1103 PYFR YELLOW KR 600 U36RT GREEN 22 - - - P1103 BLUE 1103 PYFR YELLOW KR 700 U38RT PINK 400 - - - P1103 BLUE 1103 PYFR YELLOW KR 646 U39RT BLACK 24 106 - - - P1103 BLUE 1103 PYFR YELLOW KR 750/ 777 U44XRT YELLOW L115 800 P40RT ORANGE 25 (115) - - - P1102 WHITE 1102 PYFR YELLOW KR 1000 P44RT WHITE 27 - - - P1102 WHITE 1102 PYFR YELLOW KR 250 300 350 4/0/250 class G&H 262/250 class I, K & M 313 350/ 373 500 444 500/ 535 750 W31VT U31RT W32VT U32RT W34VT U34RT 71 87 (99) BURNDY Compression ONE HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL DIE AND COLOR CODE INFORMATION BEVELED ENTRY INSPECTION WINDOW TYPES YA-L, YA-L-TC CRIMP COPPER COMPRESSION TERMINAL ELECTRO-TIN PLATED CABLE ACCOMMODATION C-11 B UL Listed 90° C, 600 Volts to 35 KV ◆ B 90° B T T T 45° L Fig. 1 Catalog Number YAV10-45-BOX YAV10-BOX YAV10R-BOX YAV10R3-BOX YAV10T2-BOX YAV10T3-45-BOX YAV10T3-BOX YAV10T4-BOX YA8CL1-BOX YA8CL1-45 YA8CL1-90 YA8CL2-BOX YA8CL2-45 YA8CL2-90 YA8CL3-BOX YA8CL3-45 YA8CL3-90 YA8CL4-BOX YA8CL4-45 YA8CL4-90 YA8CL-BOX YA8CL-45 YA8CL-90 YA6CL-BOX YA6CL-45 YA6CL-90 YA6CL1-BOX YA6CL1-45 YA6CL1-90 YA6CL3-BOX YA6CL3-45 YA6CL3-90 *** AWG Fig # 2 1 #14-#10 3 STR 3 1 #12-#10 2 SOL 1 1 1 2 3 1 2 #8 AWG 3 1 #8 WELD 2 3 37/24 1 2 #6 SOLID 3 1 2 3 1 2 3 1 2 #6 AWG 3 1 2 3 MM2 6 † 10 Tongue Width 8-10 .38 1/4 5/16 1/4 1/4 3/8 .47 .53 .47 .47 .56 Figure Dimensions (B) (T) .405 .058 .405 .058 .375 .058 .405 .047 .38 .047 .405 .047 .405 .047 .38 .047 1/4 .44 .44 .08 5/16 .52 .44 .06 3/8 .58 .44 .06 1/2 .71 .44 .05 8-10 .41 .44 .08 1/4 .45 .54 .08 8-10 .41 .41 .42 .54 .54 .54 .09 .09 .09 5/16 .52 .54 .07 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Fig. 3 Fig. 2 Conductor Stud Hole Size L L Dieless (L) .92 1.02 .77 .83 1.12 1.10 1.10 1.18 1.26 1.24 .80 1.38 1.34 .92 1.51 1.45 1.04 1.76 1.67 1.28 1.16 1.16 .71 1.18 1.08 .81 .99 .89 .72 1.24 1.06 .93 (# of crimps) Y8MRB-1 (1) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 - - Wire Color Die Strip Code Index Length - - Y1MR (1) Y8MRB-1 (1) Y2MR (1) MY29-3 (1) W8CVT (1) W8CVT (1) MY29-11 (1) W8CRT (1) W8CRT (1) MRC840 (1) X8CRT (1) X8CRT (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U8CRT (1) Red 49 7/16 Y1MR (1) MY29-3 (1) MY29-11 (1) MRC840 (1) Y2MR (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U5CRT (1) Blue 7 7/8 W5CVT (1) W5CRT (1) X5CRT (1) X8CART (1) † The MM2 conductor size listed is for both Class 2 and Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. W5CVT (1) W5CRT (1) X5CRT (1) X8CART (1) 7/16 ◆ For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T Catalog Number C-12 YA6CL4-BOX YA6CL4-45 YA6CL4-90 YA6CL6-BOX YA6CL6-45 YA6CL6-90 YA5CL-BOX YA5CL-45 YA5CL-90 YA4CL-BOX YA4CL-45 YA4CL-90 YA4CL1-BOX YA4CL1-45 YA4CL1-90 YA4CL3-BOX YA4CL3-45 YA4CL3-90 YA4CL4-BOX YA4CL4-45 YA4CL4-90 YA4CL6-BOX YA4CL6-45 YA4CL6-90 YA3CL YA3CL-45 YA3CL-90 YA2CL2-BOX YA2CL2-45 YA2CL2-90 YA2CL-BOX YA2CL-45 YA2CL-90 YA2CL4-BOX YA2CL4-45 YA2CL4-90 YA2CL6-BOX YA2CL6-45 YA2CL6-90 YA1CL2 YA1CL2-45 YA1CL2-90 YA1CL-BOX YA1CL-45 YA1CL-90 YA1CL4-BOX YA1CL4-45 YA1CL4-90 YA1CL6-BOX YA1CL6-45 YA1CL6-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG Stud Hole Size Tongue Width 3/8 .63 #6 AWG #5 AWG #4 AWG # 3 STR # 2 SOL #2 AWG 25 1/2 .75 1/4 .44 1/4 .50 8-10 .50 5/16 .58 3/8 .58 1/2 .71 5/16 .55 1/4 .61 5/16 .61 35 3/8 .61 1/2 .73 1/4 .68 5/16 #1 AWG .68 50 3/8 .68 1/2 .73 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T 45° L L Fig. 1 Fig. 2 Conductor *** MM2 B 90° B T Figure Dimensions (B) (T) (L) 1.28 .54 .06 1.17 1.05 1.60 .54 .12 1.54 1.30 1.65 .81 .07 1.31 .81 1.74 .81 .09 1.44 .84 1.58 .81 .09 1.28 .75 1.92 .81 .08 1.68 .96 1.92 .81 .08 1.68 1.08 2.20 .81 .06 2.02 1.32 1.88 .88 .09 1.76 .98 1.88 .88 .11 1.55 .89 1.93 .88 .11 1.62 1.01 2.06 .88 .11 1.74 1.14 2.32 .88 .09 2.17 1.37 1.81 .88 .10 1.70 .91 1.94 .88 .01 1.82 1.03 2.06 .88 .10 1.95 1.16 2.37 .88 .09 2.22 1.40 Dieless (# of crimps) L Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y1MR (1) W5CVT (1) MY29-3 (1) W5CRT (1) MY29-11 (1) X5CRT (1) MRC840 (1) X8CART (1) Y2MR (1) Y81KFT (1) W5CRT (1) Y81KFTMBH (1) W5CVT (1) PAT81KFT-18V (1) X5CRT (1) Wire Color Die Strip Code Index Length W5CVT (1) W5CRT (1) X5CRT (1) X8CART (1) U5CRT (1) UBCABT (1) Blue 7 7/8 W5CRT (1) X5CRT (1) W5CVT (1) U5CRT (1) Blue 7 7/8 W4CVT (1) W4CVT (1) W4CRT (1) W4CRT (1) X4CRT (1) X4CRT (1) U4CRT (1) U6CABT (1) Gray 8 7/8 U3CRT (1) White 9 15/16 U2CRT (1) Brown 10 15/16 U1CRT-1 (1) U4CABT (1) Green 11 15/16 Y1MR (2) MY29-3 (1) MY29-11 (1) MRC840 (1) Y2MR (2) Y644HS (1) Y81KFT (1) W3CRT (1) W3CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W2CVT (1) W2CVT (1) W2CRT (1) W2CRT (1) X2CRT (1) X2CRT (1) Y1MR (2) MY29-3 (1) MY29-11 (1) W1CVT (1) W1CVT (1) MRC840 (1) W1CRT-1 (1) W1CRT-1 (1) Y644HS (1) X1CRT-1 (1) X1CRT-1 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. ◆ For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) Catalog Number YA25L2-BOX YA25L2-45 YA25L2-90 YA25L4-BOX YA25L4-45 YA25L4-90 YA25L6-BOX YA25L6-45 YA25L6-90 YA25L-BOX YA25L-45 YA25L-90 YA26L2-BOX YA26L2-45 YA26L2-90 YA26L3-BOX YA26L3-45 YA26L3-90 YA26L-BOX YA26L-45 YA26L-90 YA26L60 YA26L60-45 YA26L60-90 YA26L6-BOX YA26L6-45 YA26L6-90 YA26L7-BOX YA26L7-45 YA26L7-90 YA26LNT516 YA27L2-BOX YA27L2-45 YA27L2-90 YA27L3 YA27L3-45 YA27L3-90 YA27L4-BOX YA27L4-45 YA27L4-90 YA27L-BOX YA27L-45 YA27L-90 YA27LNT38 YA28L17-BOX YA28L17-45 YA28L17-90 YA28L2-BOX YA28L2-45 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 AWG Stud Hole Size Tongue Width 1/4 .75 3/8 .75 1/0 AWG 2/0 AWG 1/2 .75 5/16 .75 1/4 .83 5/16 .83 3/8 .83 3/4 .96 1/2 .83 5/8 .88 5/16 .62 1/4 1.00 5/16 .91 3/8 .91 1/2 .91 3/8 .76 5/8 1.02 70 3/0 AWG 4/0 AWG 1/4 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T T 45° Conductor *** MM2 B 90° B T 1.02 L L Fig. 1 Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 1.84 .88 .12 1.76 .94 2.09 .88 .12 2.01 W25VT (2) W25VT (2) U25RT (1) W25RT (2) W25RT (2) 1.19 U2CABT (1) 2.34 X25RT (2) X25RT (2) .88 .12 2.26 1.44 1.96 .88 .12 1.88 1.07 1.94 MY29-3 (1) .94 .12 1.78 MY29-11 (1) .96 MRC840 (2) 2.06 Y644HS (1) .94 .12 1.91 Y81KFT (1) 1.09 Y81KFTMBH (1) 2.19 PAT81KFT-18V (1) .94 .12 2.03 1.21 W26VT (2) W26VT (2) 2.96 W26RT (2) W26RT (2) U26RT (1) .94 .12 2.77 X26RT (2) X26RT (2) 1.89 2.44 .94 .12 2.28 1.46 2.69 .94 .11 2.50 1.71 .94 .13 2.62 2.04 1.00 .13 1.91 .99 2.16 1.00 .13 2.03 1.12 W27VT (2) W27VT (2) MY29-3 (1) 2.29 W27RT (2) W27RT (2) U27RT (1) MY29-11 (1) 1.00 .13 1.91 X27RT (3) X27RT (3) MRC840 (2) .99 Y644HS (1) 2.54 Y81KFT (2) 1.00 .13 2.41 Y81KFTMBH (2) 1.49 PAT81KFT-18V (2) 1.00 .12 2.71 .88 .14 2.64 W28VT (2) W28VT (2) 1.79 W28RT (2) W28RT (2) U28RT (1) 1.96 X28RT (3) X28RT (3) .88 .14 1.89 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. L Fig. 3 Wire Color Die Strip Code Index Length Pink 12 15/16 Black 13 1 Orange 14 1-1/16 Purple 15 1-1/8 ◆ For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. C-13 BURNDY Compression B ONE HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T C-14 Catalog Number YA28L2-90 YA28L3 YA28L3-45 YA28L3-90 YA28L4-BOX YA28L4-45 YA28L4-90 YA28L56 YA28L56-45 YA28L56-90 YA28L-BOX YA28L-45 YA28L-90 YA28LNT38 YA29L2 YA29L2-45 YA29L2-90 YA29L4 YA29L4-45 YA29L4-90 YA29L7 YA29L7-45 YA29L7-90 YA29LTC78 YA29LTC78-45 YA29LTC78-90 YA29LNT38 YA29L-BOX YA29L-45 YA29L-90 YA30L YA30L-45 YA30L-90 YA30L1 YA30L1-45 YA30L1-90 YA30L24 YA30L24-45 YA30L24-90 YA30L27 YA30L27-45 YA30L27-90 YA30L28 YA30L7 YA30L7-45 YA30L7-90 YA31L YA31L-45 YA31L-90 Fig # AWG 3 1 2 3 1 2 3 4/0 AWG 1 2 3 1 2 3 1 1 2 3 1 2 3 1 2 250 kcmil 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 1 2 3 1 2 3 300 kcmil 350 kcmil 150 185 Stud Hole Size 1/4 Tongue Width 1.02 5/16 1.02 3/8 1.02 3/4 1.05 1/2 1.02 3/8 .76 1/4 1.11 3/8 1.11 5/16 1.11 7/8 1.11 3/8 .96 1/2 1.11 1/2 1.20 5/16 1.20 3/8 1.20 7/8 1.20 3/4 1.20 5/8 1.20 1/2 1.29 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T 45° L L Fig. 1 Fig. 2 Conductor *** MM2 B 90° B T Figure Dimensions (B) (T) (L) .88 .14 1.04 2.08 .88 .14 2.01 1.16 2.21 .88 .14 2.14 1.29 2.90 .88 .13 2.81 1.97 2.46 .88 .14 2.39 1.54 .88 .16 2.79 2.17 1.06 .16 2.07 1.08 2.42 1.06 .16 2.32 1.33 2.30 1.06 .16 2.20 1.20 3.36 1.06 .14 3.23 2.26 1.06 .16 2.96 2.67 1.06 .16 2.57 1.58 2.69 1.03 .16 2.60 1.61 2.31 1.03 .16 2.22 1.24 2.44 1.03 .16 2.35 1.36 3.37 1.03 .16 3.29 2.30 1.03 .16 3.12 2.94 1.03 .16 2.85 1.86 2.75 1.06 .18 2.75 1.65 Dieless (# of crimps) L Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 MY29-3 (1) MY29-11 (1) MRC840 (2) W28VT (2) W28VT (2) Y644HS (1) W28RT (2) W28RT (2) Y81KFT (2) X28RT (2) X28RT (3) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-3 (1) MY29-11 (1) W29VT (2) Y644HS (1) X29RT (4) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) W30VT (2) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) W31VT (2) *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. Wire Color Die Strip Code Index Length U28RT (1) Purple 15 1-1/8 W29VT (2) W29RT (2) X29RT (4) U29RT (1) Yellow 16 1-1/8 W30VT (2) W30RT (2) U30RT (2) U28ART (2) White 17 1-1/16 W31VT (2) W31RT (2) U31RT (2) U29ART (2) Red 18 1-3/16 ◆ For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T Catalog Number YA31L11 YA31L11-45 YA31L11-90 YA31L36 YA31L36-45 YA31L36-90 YA31L7 YA31L7-45 YA31L7-90 YA31LNT38 YA32L YA32L-45 YA32L-90 YA32L1 YA32L1-45 YA32L1-90 YA32L14 YA32L14-45 YA32L14-90 YA32LTC78 YA32LTC78-45 YA32LTC78-90 YA33L YA33L-45 YA33L-90 YA34L YA34L-45 YA34L-90 YA34L20 YA34L20-45 YA34L20-90 YA34L37 YA34L37-45 YA34L37-90 YA34L6 YA34L6-45 YA34L6-90 YA34L8 YA34L8-45 YA34L8-90 YA34L9 YA34L9-45 YA34L9-90 YA35L YA35L-45 YA35L-90 YA36L11 YA36L YA36L-45 YA36L-90 Fig # AWG 1 2 3 1 2 350 kcmil 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 1 2 3 185 Stud Hole Size Tongue Width 3/8 1.29 7/8 1.29 5/8 1.29 3/8 96 5/8 1.38 1/2 1.40 400 kcmil 450 kcmil 500 kcmil 600 kcmil 3/8 1.38 7/8 1.40 5/8 1.48 5/8 1.55 1 1.55 3/8 1.55 240 550 kcmil 300 T 45° L L Fig. 1 Fig. 2 Conductor *** MM2 B 90° B T 1/2 1.55 3/4 1.55 7/8 1.55 5/8 1.65 1/2 1.74 5/8 1.74 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 2.50 1.06 .18 2.42 1.40 4.02 1.06 .18 4.02 W31VT (2) 3.94 3.00 1.06 .18 3.00 1.90 1.06 .18 3.37 3.18 1.19 .19 3.08 1.95 2.93 1.19 .19 2.83 1.70 W32VT (2) 2.68 1.19 .19 2.58 1.45 3.62 1.19 .19 3.52 2.38 3.57 Y644HS (1) 1.50 .21 3.30 W33VT (2) Y81KFT (2) 2.00 Y81KFTMBH (2) 3.37 PAT81KFT-18V (2) 1.27 .23 3.30 2.03 4.05 1.27 .23 3.99 2.72 2.87 1.27 .23 2.80 1.53 W34VT (2) 3.12 1.27 .23 3.05 1.78 3.55 1.27 .23 3.49 2.22 3.80 1.27 .23 3.74 2.47 3.81 1.69 .25 3.67 2.08 1.38 .27 3.29 3.72 1.38 .27 3.51 2.11 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. L Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length C-15 W31VT (2) W31RT (2) U31RT (2) U29ART (2) Red 18 1-3/16 W32VT (2) W32RT (2) U32RT (2) U30ART (2) Blue 19 W33VT (2) W33RT (2) U33RT (2) Gray 326 1-9/16 W34VT (2) W34RT (2) U34RT (2) U31ART (2) Brown 20 1-7/16 - U35RT (2) Yellow 21 1-3/4 - U36RT (2) Green 22 1-3/4 1-1/4 ◆ For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T Catalog Number C-16 YA36LTC78 YA36LTC78-45 YA36LTC78-90 YA37L YA37L-45 YA37L-90 YA37L1 YA38L YA38L-90 YA38L-45 YA39L YA39L-45 YA39L-90 YA39L2 YA39L2-45 YA39L2-90 YA39L9 YA39L9-45 YA39L9-90 YA39LNT38 YA39L6 YA39L6-45 YA39L6-90 YA40L YA40L-45 YA40L-90 YA41L YA41L-45 YA41L-90 YA44L YA44L-45 YA44L-90 YA44L2 YA44L23 YA-45L YA-45L-45 YA-45L-90 YA-453L YA-453L-45 YA-453L-90 YA46L YA46L-45 YA46L-90 YA47L YA47L-45 YA47L-90 YA48L YA48L-45 YA48L-90 Fig # 1 2 3 1 2 3 1 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 1 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG 600 kcmil *** MM2 300 Tongue Width 7/8 1.74 650 kcmil 5/8 1.80 700 kcmil 5/8 1.84 5/8 1.91 7/8 1.91 750 kcmil 1-1/4 1.91 800 kcmil 400 850 kcmil 3/8 1.12 1/2 1.91 5/8 1.98 5/8 2.01 5/8 2.19 1/2 1 2.49 2.19 1250 kcmil 3/4 2.46 1300 kcmil 3/4 2.53 1500 kcmil 3/4 2.69 1750 kcmil 3/4 2.90 2000 kcmil 3/4 3.10 1000 kcmil 500 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T 45° L L Fig. 1 Fig. 2 Conductor Stud Hole Size B 90° B T Figure Dimensions (B) (T) (L) 3.97 1.38 .27 3.95 2.55 3.57 3.55 1.39 .27 2.14 3.76 3.66 1.45 .27 3.60 2.15 3.67 1.42 .27 3.61 2.17 4.10 1.42 .27 4.05 2.61 4.85 1.42 .27 4.80 3.36 1.42 .27 4.70 3.41 1.42 .27 3.36 1.92 3.81 1.42 .30 3.69 2.21 4.15 1.88 .31 4.03 2.23 4.04 1.65 .33 4.01 2.32 1.65 .33 3.98 1.65 .33 4.73 4.68 2.00 .38 4.64 2.62 4.71 2.00 .39 4.68 2.65 4.78 2.00 .40 4.75 2.71 5.05 2.19 .42 5.00 2.79 5.19 2.25 .46 5.19 2.89 Dieless (# of crimps) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) L Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length - - U36RT (2) U32ART (2) Green 22 1-3/4 - - U37RT (2) Orange 23 1-15/16 - - U38RT (2) Pink 400 1-15/16 - - U39RT (2) P39RT (2) ** Black 24 1-15/16 - - P40RT(3) ** Orange 25 1-15/16 - - - Gold 26 1-15/16 - - P44RT(3) ** White 27 1-15/16 - - P45RT(3) ** Yellow 29 2-1/16 - - - Orange 30 2-1/16 - - P46RT (3) ** - Green 31 2-1/16 Gray 33 2-1/4 Brown 34 2-1/4 Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) Y644MBH (1) PAT644-18V (1) *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. ◆ For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. BURNDY Compression ONE HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL NARROW TONGUE DIE AND COLOR CODE INFORMATION BEVELED ENTRY INSPECTION WINDOW TYPES YA-L-NT CRIMP ELECTRO-TIN PLATED COPPER COMPRESSION NARROW TONGUE TERMINAL CABLE ACCOMMODATION C-17 B UL Listed 90° C, 600 Volts to 35 KV ◆ B 90° B T T T 45° L Fig. 1 Fig. 2 Conductor Catalog Number Fig # AWG YA8CLNT6 1 #8 AWG YA6CLNT6 YA4CLNT10 1 1 YA3CLNT516 1 #6 AWG #4 AWG #3 AWG #2 SOL YA2CLNT10 YA2CLNT14 1 1 YA2CLNT516 1 YA1CLNT10 YA1CLNT14 YA25LNT10 YA25LNT516 YA26LNT10 YA26LNT516 YA26LNT516U YA26LNT38 YA27LNT38 YA28LNT38 YA29LNT38 YA29LENT38 YA30LNT38 YA31LNT38 YA32LNT38 YA34LNT38 YA36LNT38 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 YA39LNT38 1 *** MM2 Stud Hole Size Tongue Width L L Figure Dimensions (B) (T) (L) **** Dieless (# of crimps) Y8MRB-1 (1) Y2MR (1) MY29-3 (1) MY29-11 (1) MRC840 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MR (1) Y2MR (1) MY29-3 (1) MY29-11 (1) MRC840 Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W8CVT (1) X8CRT (1) U8CRT (1) Red 49 1/2 W5CVT (1) X5CRT (1) W4CVT (1) X4CRT (1) W3CVT (1) W3CVT (1) U5CRT (1) U4CRT (1) U3CRT (1) Blue Gray White 7 8 9 7/8 7/8 15/16 W2CVT (1) X2CRT (1) U2CRT (1) Brown 10 15/16 U1CRT (1) Green 11 15/16 U25RT (1) Pink 12 15/16 U26RT (1) Black 13 1 U27RT (1) U28RT (1) U29RT (1) U29RT (1) U30RT (2) U31RT (2) U32RT (2) U34RT (2) U36RT (2) Orange Purple Yellow Yellow White Red Blue Brown Green 14 1-1/16 15 1-1/8 16 1-1/8 16 1-1/8 17 1-1/8 18 1-3/16 19 1-1/4 20 1-7/16 22 1-3/4 U39RT (2) Black 24 ** 10 6 .29 .44 .09 1.08 - 6 # 10 .29 .40 .54 .81 .09 .09 1.17 1.73 25 5/16 .49 .88 .09 1.80 # 10 1/4 .48 .50 .88 .88 .11 .11 1.80 1.80 5/16 .49 .88 .11 1.82 # 10 1/4 # 10 5/16 # 10 5/16 3/8 3/8 3/8 .88 .88 .88 .88 .94 .94 .94 .94 1.00 .88 1.06 1.06 1.03 1.06 1.19 1.27 1.38 .10 .10 .12 .12 .13 .13 .13 .12 .12 .14 .16 .16 .16 .18 .20 .23 .27 1.42 .27 2.23 MY29-3 (1) W1CVT (1) X1CRT (1) 2.23 MY29-11 (1) 2.28 MRC840 W25VT (2) X25RT (2) 2.28 Y644HS (1) 2.62 Y81KFT (1) 2.62 Y81KFTMBH (1) W26VT (2) X26RT (2) 2.62 PAT81KFT-18V (1) 2.48 2.73 W27VT (2) X27RT (3) 2.67 W28VT (2) X28RT (3) 2.96 W29VT (2) X29RT (4) Y644HS (1) 2.96 W29VT (2) X29RT (4) Y81KFT (2) 2.97 W30VT (4) Y81KFTMBH (2) 3.31 W31VT (4) PAT81KFT-18V (2) 3.21 W32VT (4) 3.65 W34VT (4) 4.09 Y81KFT (3) 4.24 Y81KFTMBH (3) PAT81KFT-18V (3) * #2 AWG 35 #1 AWG 50 1/0 AWG - 2/0 AWG 70 3/0 AWG 4/0 AWG - 250 kcmil - 3/8 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 150 185 240 300 3/8 3/8 3/8 3/8 3/8 .50 .50 .62 .62 .62 .62 .62 .72 .76 .76 .96 .76 .96 .96 .96 .96 1.12 750 kcmil - 3/8 1.12 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** The MM2 conductor size listed is for Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Fig. 3 **** Y644M is not recommended for standard barrel length #6 AWG HYLUGs. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX”connectors. For nest/indentor system contact factory. 1-15/16 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression ONE HOLE HYLUG™ CODE CONDUCTOR LONG BARREL BEVELED ENTRY DIE AND COLOR CODE INFORMATION NO INSPECTION WINDOW TYPES YA, YA-TC CRIMPS CABLE ACCOMMODATION ELECTRO-TIN PLATED UL Listed 90° C, 600 Volts to 35 KV ◆ B B C-18 UNINSULATED COPPER COMPRESSION TERMINAL 90° B T T 45° L L Fig. 1 Catalog Number YA8C-TC10 YA8C-TC10-45 YA8C-TC10-90 YA8C-TC14 YA8C-TC14-45 YA8C-TC14-90 YA8C-TC38 YA8C-TC38-45 YA8C-TC38-90 YA6C-TC10 YA6C-TC10-45 YA6C-TC10-90 YA6C-N YA6C-N-45 YA6C-N-90 YA6C YA6C-45 YA6C-90 YA5C YA5C-45 YA5C-90 YA5C-N YA5C-N-45 Fig # AWG 1 2 #8 AWG 3 1 #8 WELD 2 3 37/24 1 2 #6 SOL 3 1 2 3 1 2 #6 AWG 3 1 2 3 1 2 3 1 2 #5 AWG *** MM2 † 10 - Tongue Width # 10 .38 1/4 .41 3/8 .58 # 10 .41 1/2 .83 1/4 .41 1/4 .44 1/2 YA5C-N-90 3 YA4C-TC10 YA4C-TC10-45 YA4C-TC10-90 YA4C 1 2 3 1 YA4C-45 2 .83 Figure Dimensions (B) (T) (L) 1.57 .81 .08 1.46 .68 1.69 .81 .08 1.57 .86 1.88 .81 .06 1.71 1.04 1.89 1.12 .09 1.72 .75 2.64 1.12 .12 2.53 1.52 1.81 1.12 .09 1.24 .81 1.98 1.12 .07 1.75 .81 2.67 2.55 1.12 .12 1.52 # 10 .49 1.12 .09 #4 AWG 1/4 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. .50 1.12 .09 L Fig. 2 Conductor Stud Hole Size T 1.94 1.94 1.75 1.87 1.52 Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750 MD7-34R Y500CTHS Y46*, PAT750 MRC840 (2) Y8MBR-1 (1) Y2MR (2) W8CVT (2) X8CRT (2) Y1MR (2) W8CRT (2) W8CVT (2) Y81KFT (1) X8CRT (2) W8CRT (2) Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (2) MY29-3 (2) MY29-11 (2) Y2MR (2) Y644HS (1) Y1MR (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MR (2) MRC840 (2) MY29-3 (2) MY29-11 (2) Y2MR (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (2) MY29-3 (2) MY29-11 (2) Y2MR (4) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Fig. 3 Wire Color Die Strip Code Index Length U8CRT (2) Red 49 1 W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2) U5CRT (2) U8CABT (2) Blue 7 1-3/16 W5CVT (2) W5CVT (2) W5CRT (2) W5CRT (2) X5CRT (2) X5CRT (2) U5CRT (2) Blue 7 1-3/16 W4CVT (2) W4CVT (2) W4CRT (2) W4CRT (2) X4CRT (2) X4CRT (2) U4CRT (2) U6CABT (2) Gray 8 1-3/16 W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2) † The MM2 conductor size listed is for Class 2 and Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color coded die recommendations for "FX" connectors. For nest/indentor system contact factory. • Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression 90° B T T 45° Catalog Number YA4C-90 YA4C-TC38 YA4C-TC38-45 YA4C-TC38-90 YA4C-N YA4C-N-45 Fig # 3 1 2 3 1 2 YA4C-N-90 3 YA3C-TC14 YA3C-TC14-45 YA3C-TC14-90 YA3C YA3C-45 YA3C-90 YA3C-TC38 YA3C-TC38-45 YA3C-TC38-90 YA3CN YA3CN-45 YA3CN-90 YA2C-TC10 YA2C-TC10-45 YA2C-TC10-90 YA2C-TC14 YA2C-TC14-45 YA2C-TC14-90 YA2C YA2C-45 YA2C-90 YA2C-N YA2C-N-45 YA2C-N-90 YA1C-TC10 YA1C-TC10-45 YA1C-TC10-90 YA1C YA1C-45 YA1C-90 YA1C-N YA1C-N-45 YA1C-N-90 YA25TC10 YA25TC10-45 YA25TC10-90 YA25 YA25-45 YA25-90 YA25TC38 YA25TC38-45 YA25TC38-90 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG #4 AWG Stud Hole Size 1/4 L Fig. 1 Fig. 2 Tongue Width .56 3/8 .58 - #3 AWG 1/2 .83 1/4 .55 5/16 .55 25 #2 SOLID #2 AWG #1 AWG 1/0 AWG 3/8 .61 1/2 .81 # 10 .61 1/4 .60 35 50 - 5/16 .61 1/2 .83 # 10 .68 5/16 .68 1/2 .83 # 10 .75 5/16 .75 3/8 .75 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 1.12’ .09 .84 MRC840 (2) 2.25 MY29-3 (2) 1.12 .08 2.02 MY29-11 (2) 1.08 Y2MR (4) W4CVT (2) 2.69 Y644HS (1) W4CRT (2) 2.56 Y1MR (4) X4CRT (2) 1.12 .12 Y81KFT (1) 1.54 Y81KFTMBH (1) PAT81KFT-18V (1) 2.23 1.25 .09 1.99 .92 2.30 MY29-3 (2) 1.25 .09 2.05 MY29-11 (2) .98 Y644HS (1) W3CRT (2) 2.42 Y81KFT (2) 1.25 .08 2.16 Y81KFTMBH (2) 1.10 PAT81KFT-18V (2) 2.86 1.25 .12 2.68 1.56 2.10 1.25 .11 1.90 Y1MR (4) .82 MRC840 (2) 2.23 MY29-3 (2) 1.25 .11 2.02 MY29-11 (2) W2CVT (2) .95 Y2MR (4) W2CRT (2) 2.29 Y644HS (1) X2CRT (2) 1.25 .11 2.09 Y81KFT (2) 1.01 Y81KFTMBH (2) 2.88 PAT81KFT-18V (2) 1.25 .12 2.70 1.58 2.27 Y1MR (4) 1.38 .10 2.00 MRC840 (2) .84 MY29-3 (2) 2.45 W1CVT (2) MY29-11 (2) 1.38 .10 2.19 W1CRT-1 (2) Y644HS (1) 1.03 X1CRT-1 (2) Y81KFT (2) 3.06 Y81KFTMBH (2) 1.38 .12 2.82 PAT81KFT-18V (2) 1.60 2.30 1.38 .12 2.06 MRC840 (4) .88 MY29-3 (2) 2.48 MY29-11 (2) W25VT (4) 1.38 .12” 2.25 Y644HS (1) W25RT (4) 1.07 Y81KFT (2) X25RT (4) 2.61 Y81KFTMBH (2) 1.38 .12 2.37 PAT81KFT-18V (2) 1.19 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color coded die recommendations for "-FX" connectors. For nest/indentor system contact factory. T L L Conductor *** MM2 B B ONE HOLE HYLUG™ CODE CONDUCTOR LONG BARREL (Continued) ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Fig. 3 Wire Color Die Strip Code Index Length W4CVT (2) W4CRT (2) X4CRT (2) U4CRT (2) U6CABT (2) Gray 8 1-3/16 W3CRT (2) U3CRT (2) White 9 1-1/2 W2CVT (2) W2CRT (2) X2CRT (2) U2CRT (2) Brown 10 1-5/16 W1CVT (2) W1CRT-1 (2) X1CRT-1 (2) U1CRT-1 (2) U4CABT (2) Green 11 1-7/16 W25VT (4) W25RT (4) X25RT (4) U25RT (2) U2CABT (2) Pink 12 1-7/16 • Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. C-19 BURNDY Compression C-20 Catalog Number YA25N YA25N-45 Fig # 1 2 AWG 1/0 AWG *** MM2 T T 45° Tongue Width Figure Dimensions (B) (T) (L) 3.05 2.79 - 1/2 .81 1.38 L L Fig. 1 Fig. 2 1-7/16 W26VT (4) W26VT (4) W26RT (4) W26RT (4) X26RT (4) X26RT (4) U26RT (2) Black 13 1-9/16 W27VT (4) W27VT (4) W27RT (4) W27RT (4) X27RT (6) X27RT (6) U27RT (2) Orange 14 1-9/16 W28VT (4) W28VT (4) W28RT (4) W28RT (4) X28RT (6) X28RT (6) U28RT (2) Purple 15 1-1/16 W29VT (4) X29RT (8) W29VT (4) W29RT (4) X29RT (8) U29RT (2) Yellow 16 1-1/16 W30VT (4) W30VT (4) W30RT (4) U30RT (4) U28ART (4) White 17 or 2-1/16 298 W31VT (4) W31VT (4) W31RT (4) U31RT (4) U29ART (4) Red 18 or 2-1/16 324 4.09 3.71 Y644HS (1) 1.88 Y81KFT (3) W32VT (4) 4.15 Y81KFTMBH (3) 3.77 PAT81KFT-18V (3) 1.95 W32VT (4) W32RT (4) U32RT (4) U30ART (4) Blue 19 or 2-3/16 470 1 2 3 1 2 YA26N-90 3 1.65 YA27 1 3.06 YA27-45 2 2/0 AWG 70 1/2 .83 1.50 .12 2.77 2.49 1.22 3.21 2.93 2.78 3/0 AWG - 1/2 .91 1.50 .13 YA27-90 3 1.49 YA28TC38 YA28TC38-45 YA28TC38-90 YA28 YA28-45 1 2 3 1 2 YA28-90 3 1.54 YA29 YA29-45 1 2 3.26 2.99 3/8 4/0 AWG - 1.02 1.62 .14 1/2 250 kcmil - 1/2 1.11 1.62 2.98 2.68 1.29 3.23 2.93 .16 YA29-90 3 1.58 YA30 YA30-45 1 2 3.69 3.31 YA30-90 3 1.61 YA31 YA31-45 1 2 3.73 3.36 YA31-90 3 YA32N YA32N-45 YA32N-90 YA32 YA32-45 YA32-90 1 2 3 1 2 3 300 kcmil 350 kcmil 150 185 1/2 1/2 1.20 1.29 2.00 2.00 .16 .18 1.65 1/2 400 kcmil 1.38 2.12 .19 5/8 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. 1.38 2.12 .19 Wire Color Die Strip Code Index Length 12 YA26 YA26-45 YA26-90 YA26N YA26N-45 .12 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Pink 1.62 1.50 (# of crimps) MRC840 (4) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MRC840 (4) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MRC840 (4) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MRC840 (4) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) L Fig. 3 U25RT (2) U2CABT (2) 3 .83 Dieless T W25VT(4) W25VT (4) W25RT (4) W25RT (4) X25RT (4) X25RT (4) .11 YA25N-90 3/8 90° B Conductor Stud Hole Size B B ONE HOLE HYLUG™ CODE CONDUCTOR LONG BARREL (Continued) *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color coded die recommendations for "-FX" connectors. For nest/indentor system contact factory. • Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression 90° B T T 45° L L Fig. 1 Fig. 2 Conductor Catalog Number YA33 YA33-45 YA33-90 YA33-N YA33-N-45 YA33-N-90 YA34N YA34N-45 YA34N-90 YA34 YA34-45 YA34-90 YA35 YA35-45 YA35-90 YA35-N YA35-N-45 YA35-N-90 YA36N YA36N-45 YA36N-90 YA36 YA36-45 YA36-90 YA37 YA37-45 YA37-90 YA37-N YA37-N-45 YA37-N-90 YA38 YA38-45 YA38-90 YA38-N YA38-N-45 YA38-N-90 YA39N YA39N-45 YA39N-90 YA39 YA39-45 YA39-90 YA40 YA40-45 YA40-90 YA40-N YA40-N-45 YA40-N-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG 450 kcmil 500 kcmil 550 kcmil 600 kcmil 650 kcmil 700 kcmil *** MM2 Stud Hole Size Tongue Width 5/8 1.48 1/2 1.48 1/2 1.52 240 5/8 1.52 5/8 1.65 1/2 1.65 1/2 1.69 - 300 5/8 1.69 5/8 1.80 1/2 1.80 5/8 1.84 1/2 1.84 - - 1/2 750 kcmil 800 kcmil 1.89 5/8 1.89 5/8 1.98 400 1/2 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. B B ONE HOLE HYLUG™ CODE CONDUCTOR LONG BARREL (Continued) 1.98 Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 4.24 2.13 .21 3.87 2.00 W33VT (4) 4.17 2.13 .21 3.81 1.94 4.32 2.25 .23 3.96 1.97 W34VT (4) 4.39 2.25 .23 4.02 2.03 4.79 2.63 .25 4.37 2.08 4.73 2.63 .25 4.30 2.01 4.83 2.69 .27 4.41 2.05 4.90 Y644HS (1) 2.69 .27 4.47 Y81KFT (4) 2.11 Y81KFTMBH (4) 5.05 PAT81KFT-18V (4) 2.81 .27 4.59 2.14 4.98 2.81 .27 4.53 2.08 5.07 2.81 .27 4.60 2.15 5.01 2.81 .27 4.53 2.08 5.11 2.88 .27 4.62 2.11 5.17 2.88 .27 4.68 2.17 5.25 2.94 .30 4.80 2.21 5.19 2.94 .30 4.74 2.15 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color coded die recommendations for "FX" connectors. For nest/indentor system contact factory. • Available undrilled. Add suffix "U" to catalog number (example: YA25U). T L Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 - Wire Color Die Strip Code Index Length W33VT (4) W33RT (4) U33RT (4) Gray 326 or 2-5/16 538 W34VT (4) W34RT (4) U34RT (4) U31ART (4) Brown 20 or 2-5/16 299 - U35RT (4) Yellow - U36RT (4) U32ART (4) Green - U37RT (4) Orange 23 2-7/8 - U38RT (4) Pink 400 2-7/8 - U39RT (4) P39RT (4) ** Black 24 2-15/16 - P40RT (4) ** Orange 25 3 21 2-11/16 22 or 2-3/4 472 - ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. C-21 BURNDY Compression C-22 Catalog Number YA41 YA41-45 YA41-90 YA41-N YA41-N-45 YA41-N-90 YA44 YA44-45 YA44-90 YA44-N YA44-N-45 YA44-N-90 YA45 YA45-45 YA45-90 YA45-N YA45-N-45 YA45-N-90 YA46 YA46-45 YA46-90 YA46-N YA46-N-45 YA46-N-90 YA47 YA47-45 YA47-90 YA47-N YA47-N-45 YA47-N-90 YA48 YA48-45 YA48-90 YA48-N YA48-N-45 YA48-N-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG 850 kcmil 1000 kcmil 1250 kcmil 1500 kcmil 1750 kcmil 2000 kcmil T Tongue Width 5/8 2.01 1/2 2.01 5/8 2.17 500 1/2 2.19 3/4 2.46 1/2 2.46 3/4 2.69 1/2 2.69 3/4 2.90 1/2 2.90 3/4 3.10 - * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color coded die recommendations for "-FX" connectors. For nest/indentor system contact factory. T 45° Stud Hole Size 1/2 90° B Conductor *** MM2 B B ONE HOLE HYLUG™ CODE CONDUCTOR LONG BARREL (Continued) 3.10 L L Fig. 1 Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 5.26 2.94 .31 4.82 2.23 5.20 2.91 .31 4.76 Y644HS (1) 2.17 Y81KFT (4) 5.45 Y81KFTMBH (4) 3.00 .33 5.01 PAT81KFT-18V (4) 2.32 P44RT (4) 5.38 ** 3.00 .33 4.95 2.26 5.93 3.19 .38 5.52 2.62 P45RT (6) 5.68 ** 3.19 .38 5.27 2.37 6.04 3.19 .40 5.64 2.71 P46RT (6) 5.79 ** 3.19 .40 5.39 2.46 6.38 3.44 .42 5.94 2.79 6.13 3.44 .42 5.69 2.54 6.47 3.44 .46 6.09 2.89 6.22 3.44 .46 5.84 2.64 • Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. T L Fig. 3 Wire Color Die Strip Code Index Length Gold 26 3 White 27 3-1/16 Yellow 29 Green 31 3-5/16 Gray 33 3-1/2 Brown 34 3-1/2 3-1/4 BURNDY Compression ONE HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW DIE AND COLOR CODE INFORMATION BEVELED ENTRY INSPECTION WINDOW TYPE YAZ CRIMP CABLE ACCOMMODATION ELECTRO-TIN PLATED UNINSULATED COPPER COMPRESSION TERMINAL C-23 B UL Listed 90° C, 600 Volts to 35 KV ◆ B 90° B T T L L L Fig. 1 Fig. 2 Fig. 3 Conductor Catalog Number YAZV10-TC14 YAZV10-TC14-45 YAZV10-TC14-90 YAZ8C-TC10 YAZ8C-TC10-45 YAZ8C-TC10-90 YAZ8C-TC14 YAZ8C-TC14-45 YAZ8C-TC14-90 YAZ8C-TC38 YAZ8C-TC38-45 YAZ8C-TC38-90 YAZ6C-TC14 YAZ6C-TC14-45 YAZ6C-TC14-90 YAZ6C-TC38 YAZ6C-TC38-45 YAZ6C-TC38-90 YAZ6C-TC12 YAZ6C-TC12-45 YAZ6C-TC12-90 YAZ5C-TC12 YAZ5C-TC12-45 YAZ5C-TC12-90 YAZ4C-TC14 YAZ4C-TC14-45 YAZ4C-TC14-90 YAZ4C-TC38 YAZ4C-TC38-45 YAZ4C-TC38-90 YAZ4C-TC12 YAZ4C-TC12-45 YAZ4C-TC12-90 Fig # AWG 1 #14 - 10 Str 2 #12 - 10 Sol 3 1 2 3 #8 AWG 1 #8 WELD 2 37/24 3 #6 SOL 1 2 3 1 2 3 1 2 #6 AWG 3 1 2 3 1 2 #5 AWG 3 1 2 3 1 2 #4 AWG 3 1 2 3 *** MM2 Stud Hole Size 6 1/4 .41 . #10 .41 1/4 .44 1/4 .58 1/4 .45 . 3/8 .58 1/2 1/2 .83 . . .83 1/4 .49 3/8 .58 1/2 .83 † 10 - - - * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Tongue Width T 45° Figure Dimensions (B) (T) (L) 1.54 .69 .05 1.41 .83 1.58 .75 .08 1.47 .75 1.71 .75 .08 1.58 .87 1.89 .75 .06 1.72 1.05 2.03 1.12 .08 1.83 .89 2.22 1.12 .06 1.97 1.06 2.65 1.12 .12 2.54 1.53 2.68 1.12 .12 2.56 1.53 2.05 1.12 .09 1.87 .92 2.23 1.12 .08 2.01 1.09 2.67 1.12 .12 2.55 1.55 Dieless (# of crimps) Y8MRB-1 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 - - Wire Color Die Strip Code Index Length - - - 3/4 U8CRT (2) Red 49 7/8 U5CRT (2) U8CABT (2) Blue 7 or 1-3/16 374 W5CRT (2) W5CVT (2) W5CVT (2) X5CRT (2) X5CRT (2) W5CRT (2) U5CRT (2) Blue 7 or 1-3/16 374 Y1MR (4) Y2MR (4) MY29-3 (2) MY29-11 (2) W4CVT (2) W4CVT (2) MRC840 (2) W4CRT (2) W4CRT (2) Y644HS (1) X4CRT (2) X4CRT (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U4CRT (2) U6CABT (2) Gray 8 or 1-3/16 346 W8CVT (2) W8CVT (2) W8CRT (2) W8CRT (2) X8CRT (2) X8CRT (2) Y1MR (2) Y2MR (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) W5CVT (2) W5CVT (2) Y81KFT (1) W5CRT (2) W5CRT (2) Y81KFTMBH (1) X5CRT (2) X5CRT (2) PAT81KFT-18V (1) X8CART (2) X8CART (2) † The MM2 conductor size listed is for Class 2 and Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. • Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) T T C-24 Catalog Number YAZ3C-TC14 YAZ3C-TC14-45 YAZ3C-TC14-90 YAZ3C-TC38 YAZ3C-TC38-45 YAZ3C-TC38-90 YAZ3C-TC12 YAZ3C-TC12-45 YAZ3C-TC12-90 YAZ2C-TC14 YAZ2C-TC14-45 YAZ2C-TC14-90 YAZ2C-TC38 YAZ2C-TC38-45 YAZ2C-TC38-90 YAZ2C-TC12 YAZ2C-TC12-45 YAZ2C-TC12-90 YAZ1C-TC14 YAZ1C-TC14-45 YAZ1C-TC14-90 YAZ1C-TC38 YAZ1C-TC38-45 YAZ1C-TC38-90 YAZ1C-TC12 YAZ1C-TC12-45 YAZ1C-TC12-90 YAZ25-TC14 YAZ25-TC14-45 YAZ25-TC14-90 YAZ25-TC516 YAZ25-TC516-45 YAZ25-TC516-90 YAZ25-TC38 YAZ25-TC38-45 YAZ25-TC38-90 YAZ25-TC12 YAZ25-TC12-45 YAZ25-TC12-90 YAZ26-TC14 YAZ26-TC14-45 YAZ26-TC14-90 YAZ26-TC38 YAZ26-TC38-45 YAZ26-TC38-90 YAZ26-TC12 YAZ26-TC12-45 YAZ26-TC12-90 YAZ27-TC38 YAZ27-TC38-45 YAZ27-TC38-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG Stud Hole Size Tongue Width 1/4 .55 3/8 .58 1/2 .83 1/4 .60 3/8 .60 1/2 .83 1/4 .67 3/8 .67 1/2 .83 1/4 .75 5/16 .75 #3 AWG 25 #2 SOL #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 35 50 - 70 - 3/8 .75 1/2 .83 1/4 .83 3/8 .83 1/2 .83 3/8 .90 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. Figure Dimensions (B) (T) (L) 2.21 1.25 .09 1.97 .93 2.39 1.25 .08 2.13 1.11 2.83 1.25 .07 2.66 1.57 2.23 1.25 .11 2.03 .96 2.41 1.25 .11 2.21 1.14 2.85 1.25 .09 2.57 1.57 2.39 1.38 .10 2.13 .98 2.57 1.38 .10 2.31 1.16 3.01 1.38 .09 2.7 1.59 2.42 1.38 .12 2.19 1.02 2.47 1.38 .12 2.24 1.08 2.6 1.38 .12 2.37 1.2 3.04 1.38 .12 2.77 1.63 2.58 1.50 .12 2.3 1.04 2.76 1.50 .12 2.48 1.22 3.2 1.50 .12 2.92 1.66 2.8 1.50 .12 2.52 1.25 45° L L Fig. 1 Fig. 2 Conductor *** MM2 B 90° B Dieless (# of crimps) L Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 W3CRT (2) Y1MR (4) Y2MR (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) W2CVT (2) PAT81KFT-18V (2) W2CRT (2) X2CRT (2) T Wire Color Die Strip Code Index Length W3CRT (2) U3CRT (2) White 9 1-5/16 W2CVT (2) W2CRT (2) X2CRT (2) U2CRT (2) Brown 10 1-5/16 Y1MR (4) MY29-3 (2) MY29-11 (2) W1CVT (2) W1CVT (2) MRC840 (2) W1CRT-1 (2) W1CRT-1 (2) Y644HS (1) X1CRT-1 (2) X1CRT-1 (2) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) U1CRT-1 (2) U4CABT (2) Green 11 or 1-7/16 375 W25VT (4) W25VT (4) W25RT (4) W25RT (4) X25RT (4) X25RT (4) U25RT (2) U2CABT (2) Pink 12 or 1-7/16 348 W26VT (4) W26VT (4) W26RT (4) W26RT (4) X26RT (4) X26RT (4) U26RT (2) Black 13 1-9/16 W27RT (4) W27VT (4) W27VT (4) W27RT (4) X27RT (6) X27RT (6) U27RT (2) Orange 14 1-9/16 MY29-3 (2) MY29-11 (2) MRC840 (4) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. • Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) T T Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 Stud Hole Size Tongue Width 3/0 AWG - 1/2 .91 - 3/8 1.02 4/0 AWG - 250 kcmil 300 kcmil 350 kcmil 1/2 1.02 3/8 1.10 1/2 1.10 3/8 1.20 150 1/2 1.20 3/8 1.29 185 - 1/2 1.29 3/8 1.40 400 kcmil 450 kcmil 500 kcmil - 1/2 1.40 - 1/2 1.48 3/8 1.55 240 1/2 1.55 550 kcmil - 1/2 1.65 600 kcmil 300 3/8 1.74 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Figure Dimensions (B) (T) (L) 3.23 1.5 0.12 2.96 1.69 2.99 1.62 0.14 2.69 1.3 3.4 1.62 0.14 3.11 1.73 2.99 1.62 0.16 2.73 1.34 3.43 1.62 0.16 3.17 1.77 3.42 2 .16 3.04 1.37 3.85 2 .16 3.48 1.81 3.45 2 0.18 3.1 1.41 3.89 2 0.18 3.54 1.85 3.62 2.12 .19 3.25 1.46 4.06 2.12 .19 3.69 1.89 4.14 2.12 .21 3.79 1.95 3.85 2.25 .23 3.5 1.54 4.29 2.25 .23 3.94 1.98 4.7 2.62 .25 4.28 2.02 4.55 2.69 .26 4.14 1.81 45° L L Fig. 1 Fig. 2 Conductor Catalog Number YAZ27-TC12 YAZ27-TC12-45 YAZ27-TC12-90 YAZ28-TC38 YAZ28-TC38-45 YAZ28-TC38-90 YAZ28-TC12 YAZ28-TC12-45 YAZ28-TC12-90 YAZ29-TC38 YAZ29-TC38-45 YAZ29-TC38-90 YAZ29-TC12 YAZ29-TC12-45 YAZ29-TC12-90 YAZ30-TC38 YAZ30-TC38-45 YAZ30-TC38-90 YAZ30-TC12 YAZ30-TC12-45 YAZ30-TC12-90 YAZ31-TC38 YAZ31-TC38-45 YAZ31-TC38-90 YAZ31-TC12 YAZ31-TC12-45 YAZ31-TC12-90 YAZ32-TC38 YAZ32-TC38-45 YAZ32-TC38-90 YAZ32-TC12 YAZ32-TC12-45 YAZ32-TC12-90 YAZ33-TC12 YAZ33-TC12-45 YAZ33-TC12-90 YAZ34-TC38 YAZ34-TC38-45 YAZ34-TC38-90 YAZ34-TC12 YAZ34-TC12-45 YAZ34-TC12-90 YAZ35-TC12 YAZ35-TC12-45 YAZ35-TC12-90 YAZ36-TC38 YAZ36-TC38-45 YAZ36-TC38-90 B 90° B Mechanical Dieless MD6, OUR840, (# of crimps) MD7-34R W27RT (4) MY29-3 (2) W27VT (4) MY29-11 (2) X27RT (6) MRC840 (4) Y644HS (1) W28VT (4) Y81KFT (2) W28RT (4) Y81KFTMBH (2) X28RT (6) PAT81KFT-18V (2) T L Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 W27VT (4) W27RT (4) U27RT (2) X27RT (6) Wire Color Die Strip Code Index Length Orange 14 1-9/16 W28VT (4) W28RT (4) X28RT (6) U28RT (2) Purple 15 1-11/16 MY29-3 (2) MY29-11 (2) Y644HS (1) W29VT (4) Y81KFT (2) X29RT (8) Y81KFTMBH (2) PAT81KFT-18V (2) W29VT (4) W29RT (4) X29RT (6) U29RT (2) Yellow 16 1-11/16 W30VT (4) W30VT (4) W30RT (4) U30RT (4) U28ART (4) White 17 or 2-1/16 298 Y644HS (1) Y81KFT (3) W31VT (4) Y81KFTMBH (3) PAT81KFT-18V (3) W31VT (4) W31RT (4) U31RT (4) U29ART (4) Red 18 or 2-1/16 324 W32VT (4) W32VT (4) W32RT (4) U32RT (4) U30ART (4) Blue 19 or 2-3/16 470 W33VT (4) W33VT (4) W33RT (4) U33RT (4) Gray 326 2-5/16 W34VT (4) W34RT (4) U34RT (4) U31ART (4) Brown 20 or 2-5/16 299 - - U35RT (4) Yellow 21 2-11/16 - - U36RT (4) U32ART (4) Green Y644HS (1) W34VT (4) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4) ▲ See tooling section of this catalog for complete tool and die listings. • Available undrilled. Add suffix "U" to catalog number (example: YA25U). 22 or 472 2/4 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. C-25 BURNDY Compression B ONE HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) T Conductor C-26 Catalog Number YAZ36-TC12 YAZ36-TC12-45 YAZ36-TC12-90 YAZ37-TC12 YAZ37-TC12-45 YAZ37-TC12-90 YAZ38-TC12 YAZ38-TC12-45 YAZ38-TC12-90 YAZ39-TC38 YAZ39-TC38-45 YAZ39-TC38-90 YAZ39-TC12 YAZ39-TC12-45 YAZ39-TC12-90 YAZ39-NT12 YAZ39-NT12-45 YAZ39-NT12-90 YAZ40-TC12 YAZ40-TC12-45 YAZ40-TC12-90 YAZ41-TC12 YAZ41-TC12-45 YAZ41-TC12-90 YAZ44-TC38 YAZ44-TC38-45 YAZ44-TC38-90 YAZ44-TC12 YAZ44-TC12-45 YAZ44-TC12-90 YAZ45-TC12 YAZ45-TC12-45 YAZ45-TC12-90 YAZ453-TC12 YAZ453-TC12-45 YAZ453-TC12-90 YAZ46-TC12 YAZ46-TC12-45 YAZ46-TC12-90 YAZ47-TC12 YAZ47-TC12-45 YAZ47-TC12-90 YAZ48-TC12 YAZ48-TC12-45 YAZ48-TC12-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 Stud Hole Size Tongue Width 600 kcmil 300 1/2 1.74 650 kcmil - 1/2 1.80 700 kcmil - 1/2 1.84 3/8 1.91 1/2 1.91 1/2 1.63 750 kcmil - 800 kcmil 400 1/2 1.98 850 kcmil - 1/2 2.01 3/8 2.19 1000 kcmil 500 1/2 2.19 1250 kcmil - 1/2 2.46 1300 kcmil - 1/2 2.53 1/2 2.69 1/2 2.90 1/2 3.10 1500 kcmil 1750 kcmil 2000 kcmil - * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ▲ See tooling section of this catalog for complete tool and die listings. B 90° B T 45° L L Fig. 1 Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 4.80 2.69 .26 4.39 U36RT (4) 2.06 4.95 2.81 .27 4.51 U37RT (4) 2.09 4.97 2.81 .27 4.51 U38RT (4) 2.09 4.82 2.88 .27 4.34 1.87 5.07 U39RT (4) 2.88 .27 4.59 Y644HS (1) P39RT (4) 2.12 Y81KFT (4) ** 5.07 Y81KFTMBH (4) 2.88 .27 4.59 PAT81KFT-18V (4) 2.12 5.14 2.94 .30 4.71 P40RT (4) 2.16 ** 5.16 2.94 .31 4.73 2.18 5.09 3.00 .33 4.66 2.02 P44RT (4) 5.33 ** 3.00 .33 4.91 2.27 5.63 3.19 .38 5.24 P45RT (6) 2.38 ** 5.66 3.19 .39 5.28 2.41 5.73 3.19 .40 5.35 P46RT (6) 2.47 ** 6.07 3.44 .42 5.65 2.55 6.14 3.44 .46 5.79 2.65 • Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. T L Fig. 3 Wire Color Die Strip Code Index Length Green 22 or 472 Orange 23 2/4 2-7/8 Pink 400 2-7/8 Black 24 2-15/16 Orange 25 3 Gold 26 3 White 27 3-1/16 Yellow 29 3-1/4 Orange 30 2-1/16 Green 31 3-5/16 Gray 33 3-1/2 Brown 34 3-1/2 BURNDY Compression ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL DIE AND COLOR CODE INFORMATION BEVELED ENTRY INSPECTION WINDOW TYPES YA-L, YA-L-FX, YAV, YAV-L-FX CRIMP ELECTRO-TIN PLATED CABLE ACCOMMODATION COPPER COMPRESSION TERMINAL C-27 B UL Listed 90° C, 600 Volts to 35 KV ◆ B B 90° T T T 45° L L L Fig. 1 Fig. 2 Fig. 3 Conductor Catalog Number Fig # AWG YA8CL-BOX 1 YA8CL-45 2 YA8CL-90 3 YA8C-L1-BOX 1 YA8C-L1-45 2 YA8C-L1-90 3 37/24 YA8C-L2-BOX 1 YA8C-L2-45 2 #8 Weld YA8C-L2-90 3 YA8C-L3-BOX 1 #8 AWG YA8C-L3-45 2 YA8C-L3-90 3 YA8C-L4-BOX 1 YA8C-L4-45 2 YA8C-L4-90 3 YAV6CL-TC10-FX 1 YAV6CL-TC10-FX-45 2 YAV6CL-TC10-FX-90 3 YAV6CL-TC12-FX 1 YAV6CL-TC12-FX-45 2 YAV6CL-TC12-FX-90 3 61/24 YAV6CL-TC14-FX 1 YAV6CL-TC14-FX-45 2 #6 WELD YAV6CL-TC14-FX-90 3 YAV6CL-TC38-FX 1 #6 AWG YAV6CL-TC38-FX-45 2 YAV6CL-TC38-FX-90 3 YAV6CL-TC516-FX 1 YAV6CL-TC516-FX-45 2 YAV6CL-TC516-FX-90 3 *** MM2 Stud Hole Size Tongue Width 8-10 .41 1/4 .44 5/16 .52 3/8 .58 1/2 .71 8-10 .48 1/2 .75 1/4 .48 3/8 .60 5/16 .60 ** 10 ** 16 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** The MM2 conductor size listed is for both Class 2 and Class 5 conductors. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. Figure Dimensions (B) (T) (L) 1.16 .44 .08 1.16 .71 1.26 .44 .08 1.24 .80 1.38 .44 .08 1.34 .92 1.51 .44 .08 1.45 1.04 1.76 .44 .08 1.67 1.28 1.30 .50 .08 1.26 .76 1.86 .50 .12 1.92 1.34 1.43 .50 .08 1.39 .88 1.61 .50 .06 1.54 1.06 1.49 .50 0.07 1.44 .94 Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length Y1MR (1) Y8MRB-(1) Y2MR (1) W8CVT (1) W8CVT (1) MY29-11 (1) W8CRT (1) W8CRT (1) Y81KFT (1) X8CRT (1) X8CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U8CRT (1) Red 49 7/16 Y1MR (1) Y2MR (1) W5CVT (1) W5CVT (1) MY29-11 (1) W5CRT (1) W5CRT (1) Y81KFT (1) X5CRT (1) X5CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U5CRT (1) Blue 7 1/2 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) C-28 Catalog Number YAV6CL-TC34-FX Fig # 1 AWG YAV6CL-TC34-FX-45 2 YAV6CL-TC34-FX-90 3 61/24 #6 WELD #6 AWG YAV4CL-TC10-FX YAV4CL-TC10-FX-45 YAV4CL-TC10-FX-90 YAV4CL-TC12-FX YAV4CL-TC12-FX-45 YAV4CL-TC12-FX-90 YAV4CL-TC14-FX YAV4CL-TC14-FX-45 YAV4CL-TC14-FX-90 YAV4CL-TC38-FX YAV4CL-TC38-FX-45 YAV4CL-TC38-FX-90 YAV4CL-TC516-FX YAV4CL-TC516-FX-45 YAV4CL-TC516-FX-90 YAV2CL-TC10-FX YAV2CL-TC10-FX-45 YAV2CL-TC10-FX-90 YAV2CL-TC12-FX YAV2CL-TC12-FX-45 YAV2CL-TC12-FX-90 YAV2CL-TC14-FX YAV2CL-TC14-FX-45 YAV2CL-TC14-FX-90 YAV2CL-TC38-FX YAV2CL-TC38-FX-45 YAV2CL-TC38-FX-90 YAV2CL-TC516-FX YAV2CL-TC516-FX-45 YAV2CL-TC516-FX-90 YAV1CL-TC10-FX YAV1CL-TC10-FX-45 YAV1CL-TC10-FX-90 YAV1CL-TC12-FX YAV1CL-TC12-FX-45 YAV1CL-TC12-FX-90 YAV1CL-TC14-FX YAV1CL-TC14-FX-45 YAV1CL-TC14-FX-90 YAV1CL-TC38-FX YAV1CL-TC38-FX-45 YAV1CL-TC38-FX-90 YAV1CL-TC516-FX YAV1CL-TC516-FX-45 YAV1CL-TC516-FX-90 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 1 1 1 1 1 1 2 3 1 2 3 1 2 3 1 2 3 3 2 3 2 3 3 1 2 3 1 2 3 *** MM2 ** 16 91/24 T Tongue Width Figure Dimensions (B) (T) (L) 2.30 3/4 1.05 .50 .13 10-8 .55 .50 .09 1/2 .71 .50 .07 1/4 .55 .50 .09 3/8 .58 .50 .08 5/16 .55 .50 .09 # 10 .68 .63 .10 1/2 .77 .63 0.09 1/4 .68 .63 .10 3/8 .68 .63 .10 5/16 .68 .63 .10 # 10 .75 .69 .12 1/2 .75 .69 .12 1/4 .75 .69 .12 3/8 .75 .69 .12 5/16 .75 .69 .12 #4 WELD #4 AWG 125/24 150/24 35 #2 WELD #2 AWG 175/24 225/24 #1 WELD #1 AWG * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ ** The 16 MM2 is for both Class 2 and Class 5 conductors. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T 45° 105/24 - 90° T L L L Fig. 1 Fig. 2 Fig. 3 Conductor Stud Hole Size B B Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y2MR (1) MY29-11 (1) 2.39 Y644HS (1) W5CVT (1) Y81KFT (1) 1.78 Y81KFTMBH (1) PAT81KFT-18V (1) 1.32 1.30 .79 1.92 1.84 1.34 1.44 W4CVT (1) 1.43 W4CRT (1) .92 X4CRT (1) 1.67 1.63 1.10 1.51 Y1MR (2) 1.49 Y2MR (2) .98 MY29-11 (1) 1.50 Y81KFT (1) 1.46 Y81KFTMBH (1) .84 PAT81KFT-18V (1) 2.12 2.03 1.40 1.62 W2CVT (1) 1.58 W2CRT (1) .97 X2CRT (1) 1.81 1.77 1.15 1.69 1.65 1.03 1.59 1.56 .88 2.15 2.12 144 MY29-11 (1) 1.71 W1CVT (1) Y81KFT (1) 1.69 W1CRT-1 (1) Y81KFTMBH (1) 1.00 X1CRT-1 (1) PAT81KFT-18V (1) 1.90 1.87 1.19 1.78 1.75 1.07 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. Wire Color Die Strip Code Index Length X5CRT (1) U5CRT (1) Blue 7 1/2 W4CVT (1) W4CRT (1) X4CRT (1) U4CRT (1) Gray 8 1/2 W2CVT (1) W2CRT (1) X2CRT (1) U2CRT (1) Brown 10 11/16 W1CVT (1) W1CRT-1 (1) X1CRT-1 (1) U1CRT (1) Green 11 11/16 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) Catalog Number Fig # AWG YAV25L-TC12-FX 1 YAV25L-TC12-FX-45 2 YAV25L-TC12-FX-90 3 YAV25L-TC14-FX 1 275/24 YAV25L-TC14-FX-45 2 YAV25L-TC14-FX-90 3 1/0 WELD YAV25L-TC38-FX 1 YAV25L-TC38-FX-45 2 1/0 AWG YAV25L-TC38-FX-90 3 YAV25L-TC516-FX 1 YAV25L-TC516-FX-45 2 YAV25L-TC516-FX-90 3 YAV26L-TC10-FX 1 YAV26L-TC10-FX-45 2 YAV26L-TC10-FX-90 3 YAV26L-TC12-FX 1 YAV26L-TC12-FX-45 2 YAV26L-TC12-FX-90 3 YAV26L-TC14-FX 1 YAV26L-TC14-FX-45 2 YAV26L-TC14-FX-90 3 325/24 YAV26L-TC34-FX 1 YAV26L-TC34-FX-45 2 2/0 WELD YAV26L-TC34-FX-90 3 YAV26L-TC38-FX 1 2/0 AWG YAV26L-TC38-FX-45 2 YAV26L-TC38-FX-90 3 YAV26L-TC516-FX 1 YAV26L-TC516-FX-45 2 YAV26L-TC516-FX-90 3 YAV26L-TC58-FX 1 YAV26L-TC58-FX-45 1 YAV26L-TC58-FX-90 1 YAV27L-TC10-FX 1 YAV27L-TC10-FX-45 2 YAV27L-TC10-FX-90 3 YAV27L-TC12-FX 1 YAV27L-TC12-FX-45 2 YAV27L-TC12-FX-90 3 450/24 YAV27L-TC14-FX 1 YAV27L-TC14-FX-45 2 3/0 WELD YAV27L-TC14-FX-90 3 YAV27L-TC38-FX 1 3/0 AWG YAV27L-TC38-FX-45 2 YAV27L-TC38-FX-90 3 YAV27L-TC516-FX 1 YAV27L-TC516-FX-45 2 YAV27L-TC516-FX-90 3 95 Stud Hole Size Tongue Width 1/2 .83 1/4 .83 3/8 .83 5/16 .83 # 10 .93 1/2 .93 1/4 .93 3/4 1.10 3/8 .93 5/16 .93 5/8 .93 # 10 1.03 1/2 1.03 1/4 1.03 3/8 1.03 5/16 1.03 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T 45° 50 70 90° T T L L L Fig. 1 Fig. 2 Fig. 3 Conductor *** MM2 B B Figure Dimensions (B) (T) (L) 2.19 .69 .12 2.15 1.47 1.75 .69 .12 1.71 1.03 1.94 .69 .12 1.90 1.22 1.81 .69 .12 1.77 1.09 1.80 .81 .13 1.73 .94 2.36 .81 .13 2.29 1.51 1.92 .81 .13 1.85 1.07 2.89 .81 .11 2.75 1.93 2.11 .81 .13 2.04 1.26 1.98 .81 .13 1.92 1.13 2.61 .81 .13 2.54 1.76 2.03 1.00 .14 1.91 .98 2.59 1.00 .14 2.47 1.54 2.15 1.00 .14 2.04 1.10 2.34 1.00 .14 2.22 1.29 2.21 1.00 .14 2.10 1.17 Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 MY29-11 (1) W25VT (2) W25VT (2) Y81KFT (1) W25RT (2) W25RT (2) Y81KFTMBH (1) X25RT (2) X25RT (2) PAT81KFT-18V (1) Wire Color Die Strip Code Index Length U25RT (1) Pink 12 11/16 W26VT (2) W26VT (2) W26RT (2) W26RT (2) X26RT (2) X26RT (2) U26RT (1) Black 13 13/16 W27VT (2) W27VT (2) W27RT (2) W27RT (2) X27RT (3) X27RT (3) U27RT (1) Orange 14 MY29-11 (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. 1 C-29 BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) C-30 Catalog Number Fig # YAV28L-TC12-FX 1 YAV28L-TC12-FX-45 2 YAV28L-TC12-FX-90 3 YAV28L-TC14-FX 1 YAV28L-TC14-FX-45 2 YAV28L-TC14-FX-90 3 YAV28L-TC34-FX 1 YAV28L-TC34-FX-45 2 YAV28L-TC34-FX-90 3 YAV28L-TC38-FX 1 YAV28L-TC38-FX-45 2 YAV28L-TC38-FX-90 3 YAV28L-TC516-FX 2 YAV28L-TC516-FX-45 2 YAV28L-TC516-FX-90 3 YAV28L-TC58-FX 1 YAV28L-TC58-FX-45 2 YAV28L-TC58-FX-90 3 YAV29L-TC12-FX 1 YAV29L-TC12-FX-45 2 YAV29L-TC12-FX-90 3 YAV29L-TC14-FX 1 YAV29L-TC14-FX-45 2 YAV29L-TC14-FX-90 3 YAV29L-TC34-FX 1 YAV29L-TC34-FX-45 2 YAV29L-TC34-FX-90 3 YAV29L-TC38-FX 1 YAV29L-TC38-FX-45 2 YAV29L-TC38-FX-90 3 YAV29L-TC516-FX 2 YAV29L-TC516-FX-45 2 YAV29L-TC516-FX-90 3 YAV29L-TC58-FX 1 YAV29L-TC58-FX-45 2 YAV29L-TC58-FX-90 3 YA30L-TC516-FX 1 YA30L-TC516-FX-45 2 YA30L-TC516-FX-90 3 YA30L-TC38-FX 1 YA30L-TC38-FX-45 2 YA30L-TC38-FX-90 3 YA30L-TC12-FX 1 YA30L-TC12-FX-45 2 YA30L-TC12-FX-90 3 YA30L-TC58-FX 1 YA30L-TC58-FX-45 2 YA30L-TC58-FX-90 3 AWG 550/24 4/0 WELD 550/24 Stud Hole Size Tongue Width 1/2 1.14 1/4 1.14 3/4 1.14 3/8 1.14 5/16 1.14 5/8 1.14 1/2 1.14 1/4 1.14 3/4 1.14 3/8 1.14 5/16 1.14 4/0 WELD 5/8 1.14 5/16 1.20 3/8 1.20 1/2 1.20 5/8 1.20 250 FLEX CLASS G 259 STR. - CLASS H 427 STR. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ ** The 120 MM2 referenced here is for both Class 2 and Class 5. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T 45° ** 120 4/0 AWG 90° T T L L L Fig. 1 Fig. 2 Fig. 3 Conductor *** MM2 B B Figure Dimensions (B) (T) (L) 2.67 1.03 0.15 254 1.58 2.23 1.03 .15 2.11 1.14 3.11 1.03 .15 2.98 2.02 2.42 1.03 .15 2.29 1.33 2.29 1.03 .15 2.17 1.21 2.92 1.03 .15 2.79 1.83 2.67 1.03 .16 254 1.58 2.23 1.03 .16 2.11 1.14 3.11 1.03 .16 2.98 2.02 2.42 1.03 .16 2.29 1.33 2.29 1.03 .16 2.17 1.21 2.92 1.03 .16 2.79 1.83 2.31 1.03 .16 2.22 1.24 2.44 1.03 .16 2.35 1.36 2.69 1.03 .16 2.60 1.61 2.94 1.03 .16 2.85 1.86 Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length MY29-11 (1) Y644HS (1) W28VT (2) W28VT (2) Y81KFT (1) W28RT (2) W28RT (2) Y81KFTMBH (1) X28RT (2) X28RT (3) PAT81KFT-18V (1) U28RT (1) Purple 15 1-1/16 Y644HS (1) Y81KFT (1) W29VT (2) Y81KFTMBH (1) X29RT (4) PAT81KFT-18V (1) U29RT (1) Yellow ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. W29VT (2) W29RT (2) X29RT (4) 16 1-1/16 BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG 250 FLEX CLASS G 259 STR. CLASS H 427 STR *** MM2 Tongue Width - 3/4 1.20 1/4 1.29 5/16 1.29 3/8 1.29 1/2 .96 1/2 1.29 5/8 1.29 3/4 1.29 3/8 1.40 1/2 1.40 5/8 1.40 5/16 1.55 3/8 1.55 CLASS I, K, M 313.1 KCMIL 775/24 185 300 FLEX 373.7 KCMIL 925/24 240 350 FLEX 444.4 KCMIL 450 FLEX - 1/2 1.55 5/8 1.55 1/2 1.74 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. L Fig. 1 Stud Hole Size 150 T 45° L 250 FLEX 637/24 90° T T Conductor Catalog Number YA30L-TC34-FX YA30L-TC34-FX-45 YA30L-TC34-FX-90 YA31L-TC14-FX YA31L-TC14-FX-45 YA31L-TC14-FX-90 YA31L-TC516-FX YA31L-TC516-FX-45 YA31L-TC516-FX-90 YA31L-TC38-FX YA31L-TC38-FX-45 YA31L-TC38-FX-90 YA31L-NT12-FX YA31L-NT12-FX-45 YA31L-NT12-FX-90 YA31L-TC12-FX YA31L-TC12-FX-45 YA31L-TC12-FX-90 YA31L-TC58-FX YA31L-TC58-FX-45 YA31L-TC58-FX-90 YA31L-TC34-FX YA31L-TC34-FX-45 YA31L-TC34-FX-90 YA32L-TC38-FX YA32L-TC38-FX-45 YA32L-TC38-FX-90 YA32L-TC12-FX YA32L-TC12-FX-45 YA32L-TC12-FX-90 YA32L-TC58-FX YA32L-TC58-FX-45 YA32L-TC58-FX-90 YA34L-TC516-FX YA34L-TC516-FX-45 YA34L-TC516-FX-90 YA34L-TC38-FX YA34L-TC38-FX-45 YA34L-TC38-FX-90 YA34L-TC12-FX YA34L-TC12-FX-45 YA34L-TC12-FX-90 YA34L-TC58-FX YA34L-TC58-FX-45 YA34L-TC58-FX-90 YA36L-TC12-FX YA36L-TC12-FX-45 YA36L-TC12-FX-90 B B Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 3.12 W29VT (2) 1.03 .16 3.04 X29RT (4) 2.05 2.31 1.06 .18 2.23 1.19 2.37 1.06 .18 2.30 1.27 2.50 1.06 .18 2.42 1.40 2.75 1.06 .18 2.67 W30VT (2) 1.65 2.75 1.06 .18 2.67 1.65 3.00 1.06 .18 2.92 1.90 3.19 Y644HS (1) 1.06 .18 3.11 Y81KFT (1) 2.09 Y81KFTMBH (1) 2.68 PAT81KFT-18V (1) 1.19 .19 2.58 1.45 2.93 1.19 .19 2.83 W31VT (2) 1.70 3.18 1.19 .19 3.08 1.95 2.74 1.27 .23 2.68 1.41 2.87 1.27 .23 2.80 1.53 W32VT (2) 3.12 1.27 .23 3.05 1.78 3.37 1.27 .23 3.30 2.03 3.29 1.38 .27 3.26 1.86 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. L Fig. 2 Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 X29RT (4) W29VT (2) U29RT (1) W29RT (2) Wire Color Die Strip Code Index Length Yellow 16 1-1/16 W30VT (2) W30RT (2) U30RT (2) White 17 1-1/8 W31VT (2) W31RT (2) U31RT (2) Red 18 1-1/4 W32VT (2) W32RT (2) U32RT (2) Blue 19 1-5/16 - U34RT (2) Brown 20 1-3/8 C-31 BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) Catalog Number YA36L-TC58-FX YA36L-TC58-FX-45 YA36L-TC58-FX-90 YA38L-TC12-FX YA38L-TC12-FX-45 YA38L-TC12-FX-90 YA38L-TC58-FX YA38L-TC58-FX-45 YA38L-TC58-FX-90 YA38L-TC516-FX YA38L-TC516-FX-45 YA38L-TC516-FX-90 YA38L-TC38-FX YA38L-TC38-FX-45 YA38L-TC38-FX-90 YA40L-TC516-FX YA40L-TC516-FX-45 YA40L-TC516-FX-90 YA40L-TC38-FX YA40L-TC38-FX-45 YA40L-TC38-FX-90 YA40L-TC12-FX YA40L-TC12-FX-45 YA40L-TC12-FX-90 YA40L-TC58-FX YA40L-TC58-FX-45 YA40L-TC58-FX-90 YA44L-TC12-FX YA44L-TC12-FX-45 YA44L-TC12-FX-90 YA44L-TC58-FX YA44L-TC58-FX-45 YA44L-TC58-FX-90 Fig # AWG 1 2 1100/24 3 1 2 3 1 535.3 KCMIL 2 3 1325/24 1 2 500 FLEX 3 1 2 3 1 2 3 1 2 646 KCMIL 3 1 1600/24 2 3 1 2 3 1 2 3 777.7 KCMIL 1 1925/24 2 3 T *** MM2 Tongue Width - 5/8 1.74 1/2 1.84 5/8 1.84 300 5/16 1.84 3/8 1.84 5/16 1.98 3/8 1.98 400 1/2 1.98 5/8 1.98 1/2 2.19 500 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T 45° Stud Hole Size 5/8 90° T L L L Fig. 1 Fig. 2 Fig. 3 Conductor C-32 B B 2.19 Figure Dimensions (B) (T) (L) 3.54 1.38 .27 3.51 2.11 3.41 1.45 .27 3.35 1.90 3.66 1.45 .27 3.60 2.15 3.03 1.45 .27 2.97 1.52 3.34 1.45 .27 3.29 1.83 3.05 1.42 .30 3.06 1.59 3.38 1.42 .30 3.38 1.91 3.43 1.42 .30 3.44 1.96 3.68 1.42 .30 3.69 2.21 3.79 1.65 .33 3.76 2.07 4.04 1.65 .33 4.01 2.32 Dieless (# of crimps) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length - - U34RT (2) Brown 20 - - U38XRT (2) Pink L99 1-7/16 - - U39RT (2) Black 24 1-5/16 - - U44XRT (2) Yellow L115 1-5/8 1-3/8 Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL BELLED END DIE AND COLOR CODE INFORMATION BELLED END ASSISTS FLEXIBLE WIRE INSERTION INSPECTION WINDOW TYPE YA-LB CRIMPS COPPER COMPRESSION TERMINAL ELECTRO-TIN PLATED FLEXIBLE CONDUCTOR ACCOMMODATION C-33 UL Listed 90° C, 600 Volts to 35 KV ◆ Catalog Number YA8C-LB YA5C-LB YA4C-LB YA3C-LB YA2C-LB YA1C-LB YA25-LB YA26-LB YA27-LB YA28-LB YA29-LB YA30-LB YA31-LB YA32-LB YA34-LB YA36-LB YA38-LB Flexible Conductor Size AWG/kcmil 8 AWG 6 AWG 5 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 262.2 kcmil 300 kcmil 313.1 kcmil 350 kcmil 373.3 kcmil 400 kcmil 444.4 kcmil 450 kcmil 500 kcmil 535.3 kcmil 550 kcmil YA39-LB 600 kcmil YA40-LB 650 kcmil 750 kcmil 777.7 kcmil YA44-LB G 49 133 259 259 259 427 427 427 - Stranding Class (Size of Strand) Battery Welding I Cable K Cable M H (#24 Str.) (#30 Str.) (#34 Str.) Number of Strands 41 168 420 63 266 665 84 336 836 133 105 420 1064 133 532 1323 161 665 1666 210 836 2107 266 1064 2646 259 342 1323 3325 418 1666 4256 427 532 2107 5320 637 2499 6384 427 735 2898 7851 3458 8806 427 980 1127 4522 11396 703 1372 5054 13664 703 1470 14945 703 - LocoMotive Cable 37/24 61/24 91/24 105/24 125/24 150/24 225/24 275/24 325/24 450/24 550/24 650/24 775/24 925/24 1100/24 1325/24 1600/24 1925/24 Bolt Size 10 Installation Tooling Dieless (# of crimps) 1/4 5/16 3/8 1/2 Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) 5/8 Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18 (2) Dimensions C L .41 1.12 .44 1.73 .50 1.92 .55 1.94 .61 1.97 .68 2.02 .75 2.26 .83 2.61 .91 2.67 1.02 2.77 1.11 2.82 1.20 2.93 1.29 3.31 Wire Die Index 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1.40 3.56 1026 1-1/4 1.52 3.83 1027 1-7/16 1.69 4.31 1028 1-3/4 1.81 4.27 1029 1.89 4.27 1030 1.95 4.27 1031 2.17 4.5 1032 Strip Length 7/16 7/8 5/16 1 1-1/16 1-1/8 1-3/16 1-15/16 BURNDY Compression ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED DIE AND COLOR CODE INFORMATION BEVELED ENTRY NO INSPECTION WINDOW TYPE YAG-L-TC-LD LEAD PLATED FLEXIBLE CONDUCTOR ACCOMMODATION B C-34 CRIMPS UL Listed 90° C, 600 Volts to 35KV ◆ B B T T T 90° 45° L L Fig. 2 Fig. 3 L Fig. 1 Conductor Catalog Number YAG18TC516LD YAG8CLTC10LD YAG8CLTC10LD45 YAG8CLTC10LD90 YAG8CLTC14LD YAG8CLTC14LD45 YAG8CLTC14LD90 YAG8CLTC516LD YAG8CLTC516LD45 YAG8CLTC516LD90 YAG8CLTC38LD YAG8CLTC38LD45 YAG8CLTC38LD90 YAG8CLTC12LD YAG8CLTC12LD45 YAG8CLTC12LD90 YAG6CLTC10LD YAG6CLTC10LD45 YAG6CLTC10LD90 YAG6CLTC14LD YAG6CLTC14LD45 YAG6CLTC14LD90 YAG6CLTC516LD YAG6CLTC516LD45 YAG6CLTC516LD90 YAG6CLTC38LD YAG6CLTC38LD45 YAG6CLTC38LD90 YAG6CLTC12LD YAG6CLTC12LD45 YAG6CLTC12LD90 Fig # AWG 1 22-18 AWG 1 2 3 1 2 3 37/24 1 2 #8 WELD 3 1 8 AWG 2 3 1 2 3 1 2 3 1 2 3 61/24 1 2 #6 WELD 3 1 #6 AWG 2 3 1 2 3 *** MM2 Stud Hole Tongue Size Width 5/16 .52 # 10 .41 1/4 .44 5/16 .52 3/8 .58 1/2 .71 # 10 .41 1/4 .48 5/16 .52 3/8 .58 1/2 .75 ** 10 ** 16 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. Figure Dimensions (B) (T) (L) .25 .06 1.42 1.19 .44 .08 1.20 .74 1.32 .44 .08 1.31 .86 1.38 .44 .06 1.34 .92 1.51 .44 .06 1.45 1.04 1.76 .44 .05 1.67 1.28 1.30 .50 .08 1.26 .76 1.43 .50 .08 1.39 .88 1.49 .50 .07 1.44 .94 1.61 .50 .06 1.54 1.06 1.86 .50 .12 1.92 1.34 Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 MR20 (1) Wire Color Die Strip Code Index Length – – 1/4 MY29-11 (1) Y2MR (1) W8CVT (1) W8CVT (1) Y1MR (1) W8CRT (1) W8CRT (1) Y81KFT (1) X8CRT (1) X8CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U8CRT (1) Red 49 7/16 Y1MR (1) MY29-11 (1) W5CVT (1) W5CVT (1) Y2MR (1) W5CRT (1) W5CRT (1) Y81KFT (1) X5CRT (1) X5CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U5CRT (1) Blue 7 1/2 ▲ See tooling section of this catalog for complete tool and die listings. † Alternate Tooling includes Y8MRB-1, MY29-11 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) T Catalog Number YAG4CLTC10LD YAG4CLTC10LD45 YAG4CLTC10LD90 YAG4CLNT10LD YAG4CLNT10LD45 YAG4CLNT10LD90 YAG4CLTC14LD YAG4CLTC14LD45 YAG4CLTC14LD90 YAG4CLTC516LD YAG4CLTC516LD45 YAG4CLTC516LD90 YAG4CLTC38LD YAG4CLTC38LD45 YAG4CLTC38LD90 YAG4CLTC12LD YAG4CLTC12LD45 YAG4CLTC12LD90 YAG2CLTC10LD YAG2CLTC10LD45 YAG2CLTC10LD90 YAG2CLTC14LD YAG2CLTC14LD45 YAG2CLTC14LD90 YAG2CLTC516LD YAG2CLTC516LD45 YAG2CLTC516LD90 YAG2CLTC38LD YAG2CLTC38LD45 YAG2CLTC38LD90 YAG2CLTC12LD YAG2CLTC12LD45 YAG2CLTC12LD90 YAG1CLTC10LD YAG1CLTC10LD45 YAG1CLTC10LD90 YAG1CLTC14LD YAG1CLTC14LD45 YAG1CLTC14LD90 YAG1CLTC516LD YAG1CLTC516LD45 YAG1CLTC516LD90 YAG1CLTC38LD YAG1CLTC38LD45 YAG1CLTC38LD90 YAG1CLTC12LD YAG1CLTC12LD45 YAG1CLTC12LD90 Fig # AWG 1 2 3 1 2 3 1 91/24 - 105/24 2 3 #4 WELD 1 2 4 AWG 3 1 2 3 1 2 3 1 2 3 1 2 3 125/24 1 #2 WELD 2 3 1 2 AWG 2 3 1 2 3 1 2 3 1 2 3 225/24 1 2 175/24 - #1 WELD 3 1 1 AWG 2 3 1 2 3 35 45° Fig. 1 Stud Hole Size Tongue Width # 10 .55 # 10 .41 1/4 .55 5/16 .55 3/8 .58 1/2 .71 #10 .68 1/4 .68 5/16 .68 3/8 .68 1/2 .77 # 10 .75 1/4 .83 5/16 .75 3/8 .75 1/2 .75 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. 90° T L L Conductor *** MM2 B B T Figure Dimensions (B) (T) (L) 1.36 .50 .09 1.33 .79 1.36 .50 .09 1.33 .79 1.48 .50 .09 1.46 .92 1.55 .50 .08 1.52 .98 1.67 .50 .08 1.63 1.10 1.92 .50 .07 1.84 1.34 1.52 .63 .10 1.47 .84 1.64 .63 .10 1.60 .97 1.70 .63 .10 1.66 1.03 1.83 .63 .10 1.78 1.15 2.12 .63 .10 2.03 1.40 1.61 .69 .12 1.57 .88 1.73 .69 .12 1.70 1.00 1.80 .69’’ .12 1.76 1.07 1.92 .69 .12 1.89 1.19 2.17 .69 .12 2.14 1.44 Dieless (# of crimps) L Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length Y1MR (2) MY29-11 (1) W4CVT (1) W4CVT (1) Y2MR (2) W4CRT (1) W4CRT (1) Y81KFT (1) X4CRT (1) X4CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U4CRT (1) Gray 8 1/2 Y1MR (2) MY29-11 (1) W2CRT (1) W2CRT (1) Y2MR (2) W2CVT (1) W2CVT (1) Y81KFT (1) X2CRT (1) X2CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U2CRT (1) Brown 10 11/16 MY29-11 (1) W1CVT (1) W1CVT (1) Y81KFT (1) W1CRT-1 (1) W1CRT-1 (1) Y81KFTMBH (1 ) X1CRT-1 (1) X1CRT-1 (1) PAT81KFT-18V (1) U1CRT-1 (1) Green 11 11/16 † Alternate Tooling includes Y8MRB-1, MY29-11 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. C-35 BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) T Catalog Number YAG25LTC14LD YAG25LTC14LD45 YAG25LTC14LD90 YAG25LTC516LD YAG25LTC516LD45 YAG25LTC516LD90 YAG25LTC38LD YAG25LTC38LD45 YAG25LTC38LD90 YAG25LTC12LD YAG25LTC12LD45 YAG25LTC12LD90 YAG26LTC10LD YAG26LTC10LD45 YAG26LTC10LD90 YAG26LTC14LD YAG26LTC14LD45 YAG26LTC14LD90 YAG26LTC516LD YAG26LTC516LD45 YAG26LTC516LD90 YAG26LTC38LD YAG26LTC38LD45 YAG26LTC38LD90 YAG26LTC12LD YAG26LTC12LD45 YAG26LTC12LD90 YAG26LTC58LD YAG26LTC58LD45 YAG26LTC58LD90 YAG26LTC34LD YAG26LTC34LD45 YAG26LTC34LD90 YAG27LTC10LD YAG27LTC10LD45 YAG27LTC10LD90 YAG27LTC14LD YAG27LTC14LD45 YAG27LTC14LD90 YAG27LTC516LD YAG27LTC516LD45 YAG27LTC516LD90 YAG27LTC38LD YAG27LTC38LD45 YAG27LTC38LD90 YAG27LTC12LD YAG27LTC12LD45 YAG27LTC12LD90 Fig # AWG 1 2 3 1 275/24 2 3 1/0 WELD 1 2 1/0 AWG 3 1 2 3 1 2 3 1 2 3 1 2 3 325/24 1 2 2/0 WELD 3 1 2/0 AWG 2 3 1 2 3 1 2 3 1 2 3 1 2 3 450/24 1 2 3/0 WELD 3 1 3/0 AWG 2 3 1 2 3 *** MM2 45° Fig. 1 Stud Hole Size Tongue Width 1/4 .83 5/16 .83 50 70 95 3/8 .83 1/2 .83 # 10 .93 1/4 .93 5/16 .93 3/8 .93 1/2 .93 5/8 .93 3/4 .93 #10 1.03 1/4 1.03 5/16 1.03 3/8 1.03 1/2 1.03 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. 90° T L L Conductor C-36 B B T Figure Dimensions (B) (T) (L) 1.77 .69 .12 1.73 1.03 1.84 .69 .12 1.79 1.09 1.96 .69 .12 1.92 1.22 2.21 .69 .12 2.17 1.47 1.82 .81 .13 1.75 .94 1.95 .81 .13 1.87 1.07 2.01 .81 .13 1.93 1.13 2.13 .81 .13 2.06 1.26 2.38 .81 .13 2.31 1.51 2.63 .81 .13 2.56 1.76 2.89 .81 .11 2.75 1.93 2.05 1.00 .14 1.93 .98 2.18 1.00 .14 2.06 1.10 2.24 1.00 .14 2.12 1.17 2.37 1.00 .14 2.24 1.29 2.62 1.00 .14 2.49 1.54 Dieless (# of crimps) L Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length MY29-11 (1) W25RT (2) W25RT (2) Y81KFT (1) W25VT (2) W25VT (2) Y81KFTMBH (1) X25RT (2) X25RT (2) PAT81KFT-18V (1) U25RT (1) Pink 12 11/16 MY29-11 (1) Y644HS (1) W26VT (2) W26VT (2) Y81KFT (1) W26RT (2) W26RT (2) Y81KFTMBH (1) X26RT (2) X26RT (2) PAT81KFT-18V (1) U26RT (1) Black 13 13/16 MY29-11 (1) W27VT (2) W27VT (2) Y81KFT (1) X27RT (3) X27RT (3) Y81KFTMBH (1) W27RT (2) W27RT (2) PAT81KFT-18V (1) U27RT (1) Orange 14 † Alternate Tooling includes Y8MRB-1, MY29-11 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. 1 BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) T Catalog Number Fig # YAG28LTC14LD 1 YAG28LTC14LD45 2 YAG28LTC14LD90 3 YAG28LTC516LD 1 YAG28LTC516LD45 2 YAG28LTC516LD90 3 YAG28LTC516N66LD 1 YAG28LTC38LD 1 YAG28LTC38LD45 2 YAG28LTC38LD90 3 YAG28LTC12LD 1 YAG28LTC12LD45 2 YAG28LTC12LD90 3 YAG28LTC58LD 1 YAG28LTC58LD45 2 YAG28LTC58LD90 3 YAG28LTC34LD 1 YAG28LTC34LD45 2 YAG28LTC34LD90 3 YAG29LTC14LD 1 YAG29LTC14LD45 2 YAG29LTC14LD90 3 YAG29LTC516LD 1 YAG29LTC516LD45 2 YAG29LTC516LD90 3 YAG29LTC38LD 1 YAG29LTC38LD45 2 YAG29LTC38LD90 3 YAG29LTC12LD 1 YAG29LTC12LD45 2 YAG29LTC12LD90 3 YAG29LTC58LD 1 YAG29LTC58LD45 2 YAG29LTC58LD90 3 YAG29LTC34LD 1 YAG29LTC34LD45 2 YAG29LTC34LD90 3 YAG30LTC516LD 1 YAG30LTC516LD45 2 YAG30LTC516LD90 3 YAG30LTC38LD 1 YAG30LTC38LD45 2 YAG30LTC38LD90 3 YAG30LTC12LD 1 YAG30LTC12LD45 2 YAG30LTC12LD90 3 AWG 45° Fig. 1 Stud Hole Size Tongue Width 1/4 1.14 5/16 1.14 3/8 1.14 550/24 ** 4/0 WELD 120 4/0 AWG 550/24 4/0 WELD 1/2 1.14 5/8 1.14 3/4 1.14 1/4 1.14 5/16 1.14 3/8 1.14 1/2 1.14 5/8 1.14 3/4 1.14 5/16 1.20 3/8 1.20 1/2 1.20 250 FLEX CLASS G - 259 STR. CLASS H - 427 STR. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ ** The 120 MM2 referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. 90° T L L Conductor *** MM2 B B T Figure Dimensions (B) (T) (L) 2.26 1.03 .15 2.13 1.14 2.32 1.03 .15 2.19 1.21 2.64 2.45 1.03 .15 2.32 1.33 2.70 1.03 .15 2.57 1.58 2.95 1.03 .15 2.82 1.83 3.14 1.03 .15 3.00 2.02 2.26 1.03 .16 2.13 1.14 2.32 1.03 .16 2.19 1.21 2.45 1.03 .16 2.32 1.33 2.70 1.03 .16 2.57 1.58 2.95 1.03 .16 2.82 1.83 3.14 1.03 .16 3.00 2.02 2.34 1.03 .16 2.25 1.24 2.47 1.03 .16 2.37 1.36 2.72 1.03 .16 2.62 1.61 Dieless (# of crimps) L Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length MY29-11 (1) Y644HS (1) W28VT (2) W28VT (2) Y81KFT (1) X28RT (3) X28RT (3) Y81KFTMBH (1) W28RT (2) W28RT (2) PAT81KFT-18V (1) U28RT (1) Purple 15 1-1/16 W29VT (2) X29RT (4) W29VT (2) X29RT (4) W29RT (2) U29RT (1) Yellow 16 1-1/16 W29VT (2) X29RT (4) W29VT (2) X29RT (4) W29RT (2) U29RT (1) Yellow 16 1-1/16 Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) ▲ See tooling section of this catalog for complete tool and die listings. † Alternate Tooling includes Y8MRB-1, MY29-11 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. C-37 BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) T Catalog Number YAG30LTC58LD YAG30LTC58LD45 YAG30LTC58LD90 YAG30LTC34LD YAG30LTC34LD45 YAG30LTC34LD90 YAG31LTC14LD YAG31LTC14LD45 YAG31LTC14LD90 YAG31LTC516LD YAG31LTC516LD45 YAG31LTC516LD90 YAG31LTC38LD YAG31LTC38LD45 YAG31LTC38LD90 YAG31LTC12LD YAG31LTC12LD45 YAG31LTC12LD90 YAG31LNT12LD YAG31LNT12LD45 YAG31LNT12LD90 YAG31LTC58LD YAG31LTC58LD45 YAG31LTC58LD90 YAG31LTC34LD YAG31LTC34LD45 YAG31LTC34LD90 YAG32LTC38LD YAG32LTC38LD45 YAG32LTC38LD90 YAG32LTC12LD YAG32LTC12LD45 YAG32LTC12LD90 YAG32LTC58LD YAG32LTC58LD45 YAG32LTC58LD90 YAG34LTC516LD YAG34LTC516LD45 YAG34LTC516LD90 YAG34LTC516N66LD YAG34LNT516N66LD YAG34LTC38LD YAG34LTC38LD45 YAG34LTC38LD90 YAG34LTC12LD YAG34LTC12LD45 YAG34LTC12LD90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 1 1 2 3 1 2 3 AWG *** MM2 250 FLEX CLASS G - 259 STR. CLASS H - 427 STR. Fig. 1 Stud Hole Size Tongue Width 5/8 1.20 3/4 1.20 1/4 1.29 5/16 1.29 3/8 1.29 1/2 1.29 1/2 .96 5/8 1.29 3/4 1.29 3/8 1.40 1/2 1.40 5/8 1.40 637/259 250 FLEX 150 CLASS I, K, M 775/24-300 FLEX 185 313.1 kcmil 5/16 925/24-350 FLEX 1.55 .96 240 373.7 kcmil 3/8 1.55 1/2 1.73 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. 90° T 45° L Conductor C-38 B B T Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 2.97 1.03 .16 2.87 1.86 W29VT (2) 3.16 X29RT (4) 1.03 .16 3.06 2.05 2.35 1.06 .18 2.26 1.19 2.41 1.06 .18 2.32 1.27 2.53 1.06 .18 2.45 1.40 2.78 1.06 .18 2.70 W30VT (2) 1.65 2.78 1.06 .18 2.70 1.65 3.03 Y644HS (1) 1.06 .18 2.95 Y81KFT (1) 1.90 Y81KFTMBH (1) 3.22 PAT81KFT-18V (1) 1.06 .18 3.13 2.09 2.72 1.19 .19 2.61 1.45 2.97 1.19 .19 2.86 W31VT (2) 1.70 3.22 1.19 .19 3.11 1.95 2.78 2.71 1.27 .23 1.41 3.09 1.27 .23 3.09 2.91 W32VT (2) 1.27 .23 2.83 1.53 3.16 1.27 .23 3.08 1.78 † Alternate Tooling includes Y8MRB-1, MY29-11 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. L L Fig. 2 Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W29VT (2) X29RT (4) W29RT (2) U29RT (1) Yellow 16 1-1/16 W30VT (2) W30RT (2) U30RT (2) White 17 1-1/8 W31VT (2) W31RT (2) U31RT (2) Red 18 1-1/4 W32VT (2) W32RT (2) U32RT (2) Blue 19 1-5/16 BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) T Catalog Number YAG34LTC58LD YAG34LTC58LD45 YAG34LTC58LD90 YAG36LTC12LD YAG36LTC12LD45 YAG36LTC12LD90 YAG36LTC58LD YAG36LTC58LD45 YAG36LTC58LD90 YAG38LTC516LD YAG38LTC516LD45 YAG38LTC516LD90 YAG38LTC38LD YAG38LTC38LD45 YAG38LTC38LD90 YAG38LTC12LD YAG38LTC12LD45 YAG38LTC12LD90 YAG38LTC58LD YAG38LTC58LD45 YAG38LTC58LD90 YAG40LTC516LD YAG40LTC516LD45 YAG40LTC516LD90 YAG40LTC38LD YAG40LTC38LD45 YAG40LTC38LD90 YAG40LTC12LD YAG40LTC12LD45 YAG40LTC12LD90 YAG40LTC58LD YAG40LTC58LD45 YAG40LTC58LD90 YAG44LTC12LD YAG44LTC12LD45 YAG44LTC12LD90 YAG44LTC58LD YAG44LTC58LD45 YAG44LTC58LD90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG 925/24-350 FLEX 373.7 kcmil 1100/24-450 FLEX 444.4 kcmil 45° 1325/24 500 FLEX Tongue Width 5/8 1.73 1/2 1.73 1.73 5/16 1.84 3/8 1.84 300 535.3 kcmil 1600/24-646 kcmil 1/2 1.84 5/8 1.84 5/16 1.96 3/8 1.96 400 650 FLEX 1925/24 750 FLEX 777.7 kcmil 1/2 1.96 5/8 1.96 1/2 2.18 500 5/8 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. L Fig. 1 Stud Hole Size 5/8 90° T L Conductor *** MM2 B B T 2.18 Figure Dimensions (B) (T) (L) 3.41 1.27 .23 3.33 2.03 3.34 1.38 .27 3.30 1.86 3.59 1.38 .27 3.55 2.11 3.08 1.45 .27 3.01 1.52 3.39 1.45 .27 3.32 1.83 3.46 1.45 .27 3.38 1.90 3.71 1.45 .27 3.63 2.15 3.11 1.42 .30 3.10 1.59 3.42 1.42 .30 3.42 1.91 3.48 1.42 .30 3.47 1.96 3.73 1.42 .30 3.72 2.21 3.85 1.65 .33 3.81 2.07 4.10 1.65 .33 4.06 2.32 Dieless (# of crimps) L Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W32VT (2) W32VT (2) W32RT (2) U32RT (2) - - U34RT (2) - - U38XRT (2) Pink L99 1-7/16 - - U39RT (2) Black 24 - - U44XRT (2) Yellow L115 1-5/8 Blue 19 1-5/16 Brown 20 1-3/8 Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) 1-5/16 Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) † Alternate Tooling includes Y8MRB-1, MY29-11 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. C-39 BURNDY Compression ONE HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL BELLED END BELLED END ASSISTS FLEXIBLE WIRE INSERTION DIE AND COLOR CODE INFORMATION NO INSPECTION WINDOW CRIMPS ELECTRO-TIN PLATED TYPES YA-TC-FXB, YAV-TC-FXB UL Listed 90° C, 600 Volts to 35 KV ◆ B C-40 FLEXIBLE CONDUCTOR ACCOMMODATION B B 90° T T 45° L L Fig. 1 Fig. 2 Conductor Catalog Number YA8C-TC10-FXB Fig # AWG *** MM2 1 1 YAV6C-TC10-FXB 1 Tongue Width Figure Dimensions (B) (T) (L) 8-10 37/24 #8 WELD 8 AWG YA8C-TC14-FXB Stud Hole Size ** 10 1.64 .41 .90 .08 1/4 1.76 8-10 YAV6C-TC14-FXB 1 YAV5C-TC14-FXB 1 YAV4C-TC10-FXB 1 YAV4C-TC14-FXB 1 YAV4C-TC516-FXB 1 YAV2C-TC10-FXB 1 61/24 #6 WELD #6 AWG 91/24 #5 STR 1 YAV1C-TC10-FXB 1 YAV1C-TC516-FXB 1 48 . 1.22 .08 1/4 #5 AWG 91/24 105/24 #4 WELD #4 AWG 2.11 1/4 .44 1.22 .07 2.11 8-10 .55 1.22 .09 2.03 1/4 .55 1.22 .09 2.16 5/16 .63 1.22 .09 2.22 .67 1.35 .10 8-10 125/24 150/24 #2 WELD #2 AWG YAV2C-TC516-FXB 1.90 ** 16 35 2.23 5/16 2.42 8-10 175/24 225/24 #1 WELD #1AWG 2.40 .69 5/16 * Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™ ** The MM2 conductor sizes referenced here are for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. 1.50 .12 2.59 Dieless (# of crimps) MRC840 (2) MY29-11 (2) Y2MR + Y1MR (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y2MR + Y1MR (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y2MR + Y1MR (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y2MR + Y1MR (4) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y2MR + Y1MR (4) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) T L Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750 MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W8CVT (2) W8CVT (2) U8CRT (2) Red 49 1 W5CVT (2) W5CVT (2) U5CRT (2) Blue 7 1-5/16 W5CVT (2) W5CVT (2) U5CRT (2) Blue 7 1-5/16 W4CVT (2) W4CVT (2) U4CRT (2) Gray 8 1-5/16 W2CVT (2) W2CVT (2) U2CRT (2) Brown 10 1-7/16 W1CVT (2) W1CVT (2) U1CRT-1 (2) Green 11 1-9/16 ‡ P44RT for use with Y46 HYPRESS™ only. PUADP-1 adapter not required. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL BELLED END (Continued) Catalog Number YAV25-TC10-FXB YAV25-TC516-FXB YAV25-TC38-FXB YAV25-TC12-FXB Fig # AWG 1 1 275/24 1 1/0 WELD 1/0 AWG 1 50 YAV26-TC38-FXB 1 352/24 2/0 WELD 2/0 AWG YAV26-TC12-FXB 1 450/24 3/0 WELD T 45° L YAV27-TC12-FXB 1 3/0 AWG 95 YAV28-TC38-FXB 1 ** 120 YAV28-TC12-FXB 1 550/24 4/0 WELD 4/0 AWG 250 FLEX YA30-TC12-FXB 1 Class G 259 str. Class H 427 str. 250 FLEX YA31-TC12-FXB 1 637/24 Class I,K,M 150 YA32-TC12-FXB YA32-TC58-FXB YA34-TC12-FXB YA34-TC58-FXB YA36-TC12-FXB YA36-TC58-FXB 1 1 1 1 1 1 313.1 kcmil 185 YA38-TC58-FXB 1 373.7 kcmil 925/24 444.4 kcmil 1100/24 535.3 kcmil 1325/24 Figure Dimensions (B) (T) (L) 2.44 2.63 1.50 .12 2.75 1/2 3.19 3/8 2.94 .93 1.63 .13 1/2 1/2 3.37 1.10 1.64 .14 3/8 3.17 1.12 1.77 .14 1/2 240 300 3.43 3.61 1/2 1.20 2.16 .16 4.02 1/2 1.28 2.18 .18 4.08 1/2 5/8 1/2 5/8 1/2 5/8 1.38 2.32 .19 1.50 2.48 .23 1.69 2.95 .26 5/8 1.81 3.08 .27 YA40-TC58-FXB 1 646 kcmil - 1600/24 400 5/8 1.95 3.24 .30 YA44-TC58-FXB 1 777.7 kcmil - 1925/24 500 5/8 2.17 3.33 .33 YA46-TC58-FXB 1 1111 kcmil 5/8 2.69 3.58 .39 * Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™ ** The 16 MM2 and 120 MM2 referenced here are for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ‡ P44RT for use with Y46 HYPRESS™ only. PUADP-1 adapter not required. Dieless (# of crimps) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (3) 5.53 Y81KFTMBH (3) PAT81KFT-18V (3) Y644HS (1) Y81KFT (3) 5.71 Y81KFTMBH (3) PAT81KFT-18V (3) 6.19 L Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750 MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W25VT (4) W25VT (4) U25RT (2) Pink 12 1-9/16 W26VT (4) W26VT (4) U26RT (2) Black 13 1-13/16 W27VT (4) W27VT (4) U27RT (2) Orange 14 1-13/16 W28VT (4) W28VT (4) U28RT (2) Purple 15 1-7/8 W29VT (4) W29VT (4) U29RT (2) Yellow 16 2-1/4 W30VT (4) W30VT (4) U30RT (4) White 17 2-1/4 W31VT (4) U31RT (4) Red 18 2-1/4 W32VT (4) U32RT (4) Blue 19 2-9/16 U34RT (4) Brown 20 3-1/16 4.28 W31VT (4) 4.34 4.54 Y644HS (1) W32VT (4) 4.60 Y81KFT (2) 5.09 Y81KFTMBH (2) 5.15 PAT81KFT-18V (2) 5.32 T L Fig. 1 Stud Hole Tongue Size Width 8-10 5/16 3/8 .83 70 90° T Conductor *** MM2 B B - - U38XRT (4) Pink L99 3-3/16 - - U39RT (4) Black 24 3-5/16 - - U44XRT (4) Yellow L115 3-7/16 - - **P45RT (4) Yellow ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. 29 3-11/16 C-41 BURNDY Compression ONE HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW DIE AND COLOR CODE INFORMATION BEVELED ENTRY INSPECTION WINDOW CRIMP ELECTRO-TIN PLATED TYPES YAZ, YAZV CABLE ACCOMMODATION COPPER COMPRESSION TERMINAL UL Listed 90° C, 600 Volts to 35 KV ◆ B C-42 T T 45° L Fig. 1 YAZV6CTC38FX YAZV6CTC38FX45 Fig # AWG 1 2 3 1 37/24 2 #8 WELD 3 #8 AWG 1 2 3 1 2 3 61/24 1 #6 WELD #6 AWG 2 YAZV6CTC38FX90 3 YAZV4CTC14FX YAZV4CTC14FX45 YAZV4CTC14FX90 YAZV4CTC38FX YAZV4CTC38FX45 YAZV4CTC38FX90 YAZV2CTC14FX YAZV2CTC14FX45 YAZV2CTC14FX90 YAZV2CTC38FX YAZV2CTC38FX45 YAZV2CTC38FX90 YAZV2CTC12FX YAZV2CTC12FX45 YAZV2CTC12FX90 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 YAZV1CTC14FX 1 YAZV1CTC14FX45 2 YAZV1CTC14FX90 3 91/24 105/24 #4 WELD #4 AWG 125/24 150/24 #2 WELD #2 AWG *** MM2 ** 10 ** 16 Stud Hole Size Tongue Width # 10 .41 1/4 .44 3/8 .58 1/4 .48 3/8 .58 1/4 .55 - 35 3/8 .58 1/4 .68 3/8 .68 1/2 .83 . 175/24 - 1/4 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. 75 T L L Fig. 2 Conductor Catalog Number YAZ8C-TC10 YAZ8C-TC10-45 YAZ8C-TC10-90 YAZ8C-TC14 YAZ8C-TC14-45 YAZ8C-TC14-90 YAZ8C-TC38 YAZ8C-TC38-45 YAZ8C-TC38-90 YAZV6CTC14FX YAZV6CTC14FX45 YAZV6CTC14FX90 B 90° B Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 1.58 Y1MR (2) .75 .08 1.47 Y8MRB-1 (2) .75 Y2MR (2) 1.7 MY29-3 (2) W8CVT (2) .75 .08 1.58 MY29-11 (2) W8CRT (2) .87 MRC840 (2) X8CRT (2) 1.89 Y81KFT (1) .75 .06 1.72 Y81KFTMBH (1) 1.05 PAT81KFT-18V (1) 2.03 Y1MR(2) .75 .08 1.83 Y2MR (2) .89 MY29-3 (2) MY29-11 (2) W5CVT (2) 2.22 MRC840 (2) W5CRT (2) Y644HS (1) X5CRT (2) .75 .06 1.97 Y81KFT (1) Y81KFTMBH (1) 1.06 PAT81KFT-18V (1) 2.21 1.25 .09 1.97 W4CVT (2) .93 W4CRT (2) 2.39 Y1MR (4) X4CRT (2) 1.25 .08 2.13 Y2MR (4) 1.11 MY29-3 (2) 2.39 MY29-11 (2) 1.38 .10 2.13 MRC840 (2) .98 Y644HS (1) 2.57 Y81KFT (1) W2CVT (2) 1.38 .10 2.31 Y81KFTMBH (1) W2CRT (2) 1.16 PAT81KFT-18V (1) X2CRT (2) 3.01 1.38 .09 2.75 1.6 MY29-3 (2) 2.42 MY29-11 (2) MRC840 (2) W1CRT-1 (2) 1.38 .12 2.19 Y644HS (1) W1CVT (2) Y81KFT (1) X1CRT-1 (2) Y81KFTMBH (1) 1.02 PAT81KFT-18V (1) ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W8CVT (2) W8CRT (2) X8CRT (2) U8CRT (2) Red 49 7/16 W5CVT (2) W5CRT (2) X5CRT (2) U5CRT (2) Blue 7 1-3/16 W4CVT (2) W4CRT (2) X4CRT (2) U4CRT (2) Gray 8 1-5/16 W2CVT (2) W2CRT (2) X2CRT (2) U2CRT (2) Brown 10 1-7/16 W1CRT-1 (2) W1CVT (2) X1CRT-1 (2) U1CRT-1 (2) Green 11 11/16 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) T T Catalog Number YAZV1CTC516FX YAZV1CTC516FX45 YAZV1CTC516FX90 YAZV1CTC38FX YAZV1CTC38FX45 YAZV1CTC38FX90 YAZV25TC14FX YAZV25TC14FX45 YAZV25TC14FX90 YAZV25TC38FX YAZV25TC38FX45 YAZV25TC38FX90 YAZV25TC12FX YAZV25TC12FX45 YAZV25TC12FX90 YAZV26TC14FX YAZV26TC14FX45 YAZV26TC14FX90 YAZV26TC38FX YAZV26TC38FX45 YAZV26TC38FX90 YAZV26TC12FX YAZV26TC12FX45 YAZV26TC12FX90 YAZV27TC38FX YAZV27TC38FX45 YAZV27TC38FX90 YAZV28NT38FX YAZV28NT38FX-45 YAZV28NT38FX-90 YAZV28TC38FX YAZV28TC38FX45 YAZV28TC38FX90 YAZV28TC12FX YAZV28TC12FX45 YAZV28TC12FX90 YAZV29NT516FX YAZV29NT516FX-45 YAZV29NT516FX-90 YAZ30TC38FX YAZ30TC38FX-45 YAZ30TC38FX-90 YAZ31TC38FX YAZ31TC38FX45 YAZ31TC38FX90 YAZ32TC38FX YAZ32TC38FX45 YAZ32TC38FX90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG 225/24 #1 WELD #1 AWG 275/24 1/0 WELD 1/0 AWG 325/24 2/0 WELD 2/0 AWG 450/24 3/0 WELD 3/0 AWG 550/24 4/0 WELD 4/0 AWG 550/24 4/0 WELD 250 FLEX CLASS G 259 STR. CLASS H 427 STR. 262.2 FLEX 637/24 CLASS I, K, M 775/24 313.1 kcmil 300 FLEX Stud Hole Size Tongue Width 5/16 .75 - 50 70 3/8 .75 1/4 .83 3/8 .83 1/2 .83 1/4 .93 3/8 .93 1/2 .93 3/8 1.03 3/8 .94 3/8 1.14 1/2 1.14 - 5/16 .96 - 3/8 1.20 95 ** 120 150 3/8 1.28 185 3/8 1.55 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™ ** The 120 MM2 referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. Figure Dimensions (B) (T) (L) 2.47 1.38 .12 2.24 1.08 2.60 1.38 .12 2.37 1.20 2.58 1.50 .12 2.30 1.04 2.76 1.50 .12 2.48 1.23 3.20 1.50 .12 2.92 1.66 2.58 1.50 .13 2.30 1.04 2.76 1.50 .13 2.48 1.23 3.20 1.50: .13 2.92 1.66 2.80 1.50 .14 2.52 1.25 2.96 1.62 .14 2.67 1.30 2.96 1.62 .14 2.67 1.30 3.18 1.62 .14 2.89 1.52 2.87 2.00 .16 2.60 1.21 3.42 2.00 .16 3.05 1.37 3.45 2.00 .18 3.10 1.41 3.62 2.12 .19 3.25 1.46 45° L L Fig. 1 Fig. 2 Conductor *** MM2 B 90° B Dieless (# of crimps) L Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y644HS (1) W1CRT-1 (2) W1CRT-1 (2) Y81KFT (1) W1CVT (2) W1CVT (2) Y81KFTMBH (1) X1CRT-1 (2) X1CRT-1 (2) PAT81KFT-18V (1) T Wire Color Die Strip Code Index Length U1CRT-1 (2) Green 11 1-7/16 W25VT (4) W25VT (4) W25RT (4) W25RT (4) X25RT (4) X25RT (4) U25RT (2) Pink 12 1-9/16 W26VT (4) W26VT (4) W26RT (4) W26RT (4) X26RT (4) X26RT (4) U26RT (2) Black 13 1-9/16 U27RT (2) Orange 14 1-9/16 U28RT (2) Purple 15 U29RT (2) Yellow 16 2-1/16 U29RT (2) Yellow 16 2-1/16 W30VT (4) W30RT (4) U30RT (4) White 17 2-1/16 W31VT (4) W31RT (4) U31RT (4) Blue 19 2-3/16 MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) W27RT (4) W27RT (4) PAT81KFT-18V (2) W27VT (4) W27VT (4) X27RT (4) X27RT (4) W28VT (4) W28VT (4) W28RT (4) W28RT (4) X28RT (6) X28RT (6) W29VT (4) X29RT (8) W29VT (4) X29RT (8) Y644HS (1) Y81KFT (2) W30VT (4) Y81KFTMBH (2) PAT81KFT-18V (2) W31VT (4) ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. W29RT (4) W29VT (4) X29RT (8) W29RT (4) W29VT (4) X29RT (8) 1-11/16 C-43 BURNDY Compression B ONE HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) T Conductor C-44 Catalog Number YAZ34NT38FX YAZ34NT38FX-45 YAZ34NT38FX-90 YAZ34TC38FX YAZ34TC38FX45 YAZ34TC38FX90 YAZ34TC12FX YAZ34TC12FX45 YAZ34TC12FX90 YAZ36TC38FX YAZ36TC38FX45 YAZ36TC38FX90 YAZ38NT38FX YAZ38NT38FX-45 YAZ38NT38FX-90 YAZ38TC38FX YAZ38TC38FX45 YAZ38TC38FX90 YAZ38NT12FX YAZ38NT12FX-45 YAZ38NT12FX-90 YAZ38TC12FX YAZ38TC12FX45 YAZ38TC12FX90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG 925/24 373.3 kcmil 350 FLEX 1100/24 444.4 kcmil 450 FLEX 1325/24 535.3 kcmil 500 FLEX *** MM2 240 - Stud Hole Size Tongue Width 3/8 .96 3/8 1.52 1/2 1.52 3/8 1.72 3/8 1.63 3/8 1.81 300 1/2 1.63 1/2 1.81 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. Catalog # PUADP-1 adapter is required to use “U” dies in Y46 series tools. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. B 90° B T 45° L L Fig. 1 Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750 (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 3.85 2.25 .23 3.5 1.54 3.85 W32VT (4) 2.25 .23 3.5 W32VT (4) U32RT (4) W32RT (4) 1.54 4.29 2.25 .23 3.94 1.98 4.55 2.69 .26 4.14 Y644HS(1) U34RT (4) 1.81 Y81KFT (2) 4.72 Y81KFTMBH (2) 2.81 .27 4.26 PAT81KFT-18V (2) 1.84 4.72 2.81 .27 4.26 1.84 U38XRT (4) 4.97 2.81 .27 4.51 2.09 4.97 2.81 .27 4.51 2.09 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. T L Fig. 3 Wire Color Die Strip Code Index Length Blue 19 2-5/16 Brown 20 Pink L99 2-7/8 2-3/4 BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL DIE AND COLOR CODE INFORMATION BEVELED ENTRY INSPECTION WINDOW TYPES YAV-2TC, YA-L2L, YA-2LN, AND YA-L-2TC CRIMP COPPER COMPRESSION TERMINAL CABLE ACCOMMODATION ELECTRO-TIN PLATED C-45 B UL Listed 90° C, 600 Volts to 35 KV ◆ B B T T Fig. 1 T Conductor Catalog Number YAV102TC10 YAV102TC10-45 YAV102TC10-90 YAV102TC14 YAV102TC14-45 YAV102TC14-90 YAV102TC14E1 YAV102TC14E2 YAV102TC38 YAV102TC38-45 YAV102TC38-90 YA8CL-2TC10 YA8CL-2TC10-45 YA8CL-2TC10-90 YA8CL-2TC10E2 YA8CL-2TC10E2-45 YA8CL-2TC10E2-90 YA8CL-2TC14 YA8CL-2TC14-45 YA8CL-2TC14-90 YA8CL-2TC14E1 YA8CL-2TC14E1-45 YA8CL-2TC14E1-90 YA8CL-2TC14E2 YA8CL-2TC14E2-45 YA8CL-2TC14E2-90 YA8CL-2TC38 YA8CL-2TC38-45 YA8CL-2TC38-90 YA8C-2LN YA8C-2LN-45 YA8C-2LN-90 Fig # AWG 1 2 3 1 2 #14-10 STR 3 1 #12-10 SOL 1 1 2 3 1 2 3 1 2 3 1 2 #8 AWG 3 1 #8 WELD 2 3 37/24 1 2 #6 SOL 3 1 2 3 1 2 3 *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width # 10 5/8 .38 1/4 5/8 .47 1/4 1/4 1 3/4 .47 .47 3/8 1 .56 # 10 5/8 .41 # 10 3/4 .41 1/4 5/8 .41 1/4 1 .41 1/4 3/4 .41 3/8 1 .57 6 † 10 1/2 1-3/4 0.83 -- Color code not assigned. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 1.72 .38 .06 1.70 1.33 1.84 .38 .06 1.81 1.45 Y8MRB-1 (1) .38 .05 2.22 .38 .05 1.97 2.40 .38 .04 2.34 2.01 1.83 .44 .08 1.83 1.37 1.95 .44 .08 1.96 1.50 1.95 Y1MR (1) .44 .08 1.94 Y2MR (1) 1.49 Y8MRB-1 (1) 2.33 MY29-3 (1) W8CVT (1) .44 .08 2.32 MY29-11 (1) W8CRT (1) 1.87 MRC840 (1) X8CRT (1) 2.08 Y81KFT (1) .44 .08 2.07 Y81KFTMBH (1) 1.62 PAT81KFT-18V (1) 2.52 .44 .06 2.46 2.05 3.75 .44 .12 3.83 3.27 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. † The MM2 conductor size referenced here is for both Class 2 and Class 5. Fig. 3 Fig. 2 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 - - W8CVT (1) W8CRT (1) X8CRT (1) U8CRT (1) Wire Color Die Strip Code Index Length 7/16 Red 49 1/2 ▲ See tooling section of this catalog for complete tool and die listings. ◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T Fig. 1 Conductor Fig Catalog Number # 1 C-46 YA6C-2L YA6C-2L-45 2 YA6C-2L-90 3 YA6C-2LN 1 YA6C-2LN-45 2 YA6C-2LN-90 3 YA6CL-2TC10 1 YA6CL-2TC10-45 2 YA6CL-2TC10-90 3 YA6CL-2TC14 1 YA6CL-2TC14-45 2 YA6CL-2TC14-90 3 YA6CL-2TC14E 1 YA6CL-2TC14E-45 2 YA6CL-2TC14E-90 3 YA6CL-2TC14E1 1 YA6CL-2TC14E1-45 2 YA6CL-2TC14E1-90 3 YA6CL-2TC14E2 1 YA6CL-2TC14E2-45 2 YA6CL-2TC14E2-90 3 YA6CL-2TC38 1 YA6CL-2TC38-45 2 YA6CL-2TC38-90 3 YA6C-2L51 1 YA6C-2L51-45 2 YA6C-2L51-90 3 YA6CL-2TC516 1 YA6CL-2TC516-45 2 YA6CL-2TC516-90 3 YA6CL-2TC516E2 1 YA6CL-2TC516E2-45 2 YA6CL-2TC516E2-90 3 YA6C-2L52 1 YA6C-2L52-45 2 YA6C-2L52-90 3 YA5C-2L 1 YA5C-2L-45 2 YA5C-2L-90 3 YA4C-2L 1 YA4C-2L-45 2 YA4C-2L-90 3 YA4CL-2TC14 1 YA4CL-2TC14-45 2 YA4CL-2TC14-90 3 YA4CL-2TC38 1 YA4CL-2TC38-45 2 YA4CL-2TC38-90 3 YA4CL-2TC14E1 1 YA4CL-2TC14E1-45 2 YA4CL-2TC14E1-90 3 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 6 AWG 4 AWG 5/8 .45 1/2 1-3/4 .81 # 10 5/8 .42 1/4 5/8 .45 1/4 1/2 .45 1/4 1 .45 - 5 AWG 1/4 3/4 .44 3/8 1 .63 # 10 1/2 .42 5/16 1 .52 5/16 3/4 .52 1/4 1/2 .45 1/4 5/8 .44 1/4 5/8 .49 1/4 5/8 .49 3/8 1 .58 1/4 1 .49 -- Color code not assigned. ▲ See tooling section of this catalog for complete tool and die listings. B B T Figure Dimensions (B) (T) (L) 2.01 .08 1.98 1.45 3.87 .12 3.91 3.28 1.94 .09 1.94 1.39 2.07 .08 2.04 1.51 1.94 .08 1.91 1.38 2.44 .08 2.41 1.88 .54 2.19 .08 2.16 1.63 2.63 .06 2.56 2.06 1.79 .09 1.78 1.23 2.51 .07 2.45 1.94 2.26 .07 2.20 1.69 1.88 .08 1.85 1.32 2.28 .81 .07 2.15 1.44 2.30 .81 .09 2.21 1.48 2.36 .81 .09 2.27 1.54 2.96 .81 .08 2.82 2.09 2.74 .81 .09 2.65 1.91 Dieless (# of crimps) T Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y1MR (1) Y2MR (1) MY29-3 (1) W5CVT (1) MY29-11 (1) W5CRT (1) MRC840 (1) X5CRT (1) Y81KFT (1) X8CART (1) Y81KFTMBH (1) PAT81KFT-18V (1) Wire Color Die Strip Code Index Length W5CVT (1) W5CRT (1) X5CRT (1) X8CART (1) U5CRT (1) U8CABT (1) Blue 7 7/8 Y1MR (2) Y2MR (2) MY29-3 (1) MY29-11 (1) W4CVT (1) W4CVT (1) MRC840 (1) W4CRT (1) W4CRT (1) Y644HS (1) X4CRT (1) X4CRT (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U4CRT (1) U6CABT (1) Gray 8 7/8 ◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T Fig. 1 Conductor Catalog Number YA4C-2LN YA4C-2LN-45 YA4C-2LN-90 YA4CL-2TC14E2 YA4CL-2TC14E2-45 YA4CL-2TC14E2-90 YA4CL-2TC516 YA4CL-2TC516-45 YA4CL-2TC516-90 YA3CL-2TC14 YA3CL-2TC14-45 YA3CL-2TC14-90 YA3C-2L YA3C-2L-45 YA3C-2L-90 YA3CL-2TC38 YA3CL-2TC38-45 YA3CL-2TC38-90 YA2C-2L YA2C-2L-45 YA2C-2L-90 YA2C-2LN YA2C-2LN-45 YA2C-2LN-90 YA2CL-2TC14 YA2CL-2TC14-45 YA2CL-2TC14-90 YA2CL-2TC14E1 YA2CL-2TC14E1-45 YA2CL-2TC14E1-90 YA2CL-2TC14E2 YA2CL-2TC14E2-45 YA2CL-2TC14E2-90 YA2CL-2TC38 YA2CL-2TC38-45 YA2CL-2TC38-90 YA2CL-2TC516 YA2CL-2TC516-45 YA2CL-2TC516-90 YA1C-2LN YA1C-2LN-45 YA1C-2LN-90 YA1C-2L YA1C-2L-45 YA1C-2L-90 YA1CL-2TC14 YA1CL-2TC14-45 YA1CL-2TC14-90 YA1CL-2TC14E2 YA1CL-2TC14E2-45 YA1CL-2TC14E2-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG 4 AWG 3 AWG #2 Sol. 2 AWG *** MM2 - 25 35 Stud Stud Hole Hole Tongue Size Spacing Width 1/2 1-3/4 .83 1/4 3/4 .49 5/16 1 .52 1/4 5/8 .55 5/16 5/8 .55 3/8 1 .58 5/16 3/4 .60 1/2 1-3/4 .83 1/4 5/8 .60 1/4 1 .60 1/4 3/4 .60 3/8 1 .60 5/16 1 .60 1/2 1-3/4 5/16 1 AWG 7/8 .81 .68 50 1/4 5/8 .68 1/4 3/4 .68 -- Color code not assigned. ▲ See tooling section of this catalog for complete tool and die listings. B B T Figure Dimensions (B) (T) (L) 4.14 .81 .12 4.10 3.30 2.49 .81 .09 2.40 1.66 2.80 .81 .09 2.69 1.97 2.45 .81 .09 2.33 1.55 2.64 .88 .09 2.52 1.74 3.06 .88 .08 2.90 2.11 2.67 .88 .11 2.57 1.77 4.27 .88 .11 4.19 3.14 2.47 .88 .11 2.38 1.58 2.85 .88 .11 2.77 1.96 2.60 .88 .11 2.51 1.71 3.03 .88 .11 2.94 2.15 2.91 .88 .11 2.82 2.02 4.32 .88 .12 4.23 3.36 2.82 .88 .10 2.71 1.92 2.51 .88 .10 2.40 1.60 2.64 .88 .10 2.52 1.73 Dieless (# of crimps) T Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length C-47 W4CVT (1) X4CRT (1) U4CRT (1) Gray 8 7/8 W3CRT (1) W3CRT (1) U3CRT (1) White 9 15/16 W2CVT (1) W2CVT (1) W2CRT (1) W2CRT (1) X2CRT (1) X2CRT (1) U2CRT (1) Brown 10 15/16 U1CRT-1 (1) U4CABT (1) Green 11 15/16 Y1MR (2) Y2MR (2) MY29-3 (1) MY29-11 (1) MRC840 (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MR (2) MY29-3 (1) MY29-11 (1) W1CVT (1) W1CVT (1) MRC840 (1) W1CRT-1 (1) W1CRT-1 (1) Y644HS (1) X1CRT-1 (1) X1CRT-1 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) ◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T Fig. 1 Conductor Catalog Number C-48 YA1CL-2TC38 YA1CL-2TC38-45 Fig # 1 2 YA1CL-2TC38-90 3 YA25-2L YA25-2L-45 YA25-2L-90 YA252LN YA252LN-45 YA252LN-90 YA25L-2TC14 YA25L-2TC14-45 YA25L-2TC14-90 YA25L-2TC14E1 YA25L-2TC14E1-45 YA25L-2TC14E1-90 YA25L-2TC14E2 YA25L-2TC14E2-45 YA25L-2TC14E2-90 YA25L-2TC38 YA25L-2TC38-45 YA25L-2TC38-90 YA26-2L YA26-2L-45 YA26-2L-90 YA262LN YA262LN-45 YA262LN-90 YA26L-2TC14 YA26L-2TC14-45 YA26L-2TC14-90 YA26L-2TC14E1 YA26L-2TC14E1-45 YA26L-2TC14E1-90 YA26L-2TC14E2 YA26L-2TC14E2-45 YA26L-2TC14E2-90 YA26L-2TC38 YA26L-2TC38-45 YA26L-2TC38-90 YA272LN YA272LN-45 YA272LN-90 YA27L-2TC14E2 YA27L-2TC14E2-45 YA27L-2TC14E2-90 YA27L-2TC38 YA27L-2TC38-45 YA27L-2TC38-90 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 - 1/0 AWG 2/0 AWG 3/0 AWG Stud Stud Hole Hole Tongue Size Spacing Width 3/8 1 .68 5/16 7/8 .75 1/2 1-3/4 .83 1/4 5/8 .75 1/4 1 .75 1/4 3/4 .75 3/8 1 .75 5/16 7/8 .83 - 1/2 1-3/4 .83 1/4 .83 5/8 70 - 1/4 1 .83 1/4 3/4 .83 3/8 1 .83 1/2 1-3/4 .91 1/4 3/4 .91 3/8 1 .91 -- Color code not assigned. ▲ See tooling section of this catalog for complete tool and die listings. ◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. B B T Figure Dimensions (B) (T) (L) 3.07 2.96 .88 .10 2.17 Dieless (# of crimps) T Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W1CVT (1) X1CRT-1 (1) Green 11 2.85 .88 .12 2.77 1.95 4.29 .88 .11 4.20 3.38 2.64 .88 .12 2.45 W25VT (2) W25VT (2) 1.58 W25RT (2) W25RT (2) 3.01 X25RT (2) X25RT (2) .88 .12 2.91 1.95 2.66 .88 .12 2.58 1.70 3.10 .88 .12 3.02 MY29-3 (1) 2.14 MY29-11 (1) 2.95 MRC840 (2) .94 .12 2.84 Y644HS (1) 1.98 Y81KFT (1) 4.39 Y81KFTMBH (1) .94 .12 4.27 PAT81KFT-18V (1) 3.41 2.64 .94 .12 2.52 W26VT (2) W26VT (2) 1.66 W26RT (2) W26RT (2) 3.01 X26RT (2) X26RT (2) .94 .12 2.90 2.04 2.76 .94 .12 2.65 1.79 3.20 .94 .12 3.09 2.22 4.48 1.00 .13 4.35 3.44 2.86 W27VT (2) W27VT (2) 1.00 .12 2.73 W27RT (2) W27RT (2) 1.81 X27RT (3) X27RT (3) 3.30 1.00 .12 3.17 2.25 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor U1CRT (1) 15/16 U25RT (1) U2CABT (1) Pink 12 15/16 U26RT (1) Black 13 1 U27RT (1) Orange 14 1-1/16 BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T Fig. 1 Conductor Catalog Number YA28-2L516 YA28-2L516-45 YA28-2L516-90 YA282LN YA282LN-45 YA282LN-90 YA28L-2TC14E1 YA28L-2TC14E1-45 YA28L-2TC14E1-90 YA28L-2TC14E2 YA28L-2TC14E2-45 YA28L-2TC14E2-90 YA28L-2TC38E2 YA28L-2TC38E2-45 YA28L-2TC38E2-90 YA28L-2TC38 YA28L-2TC38-45 YA28L-2TC38-90 YA292LN YA292LN-45 YA292LN-90 YA29L-2TC38 YA29L-2TC38-45 YA29L-2TC38-90 YA302LN YA302LN-45 YA302LN-90 YA30L-2TC-38 YA30L-2TC-38-45 YA30L-2TC-38-90 YA312LN YA312LN-45 YA312LN-90 YA31L-2TC12 YA31L-2TC12-45 YA31L-2TC12-90 YA31L-2TC14E2 YA31L-2TC14E2-45 YA31L-2TC14E2-90 YA31L-2TC38 YA31L-2TC38-45 YA31L-2TC38-90 YA31L-2NTC516 YA31L-2NTC516-45 YA31L-2NTC516-90 YA322LN YA322LN-45 YA322LN-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 5/16 1-3/4 1.02 1/2 4/0 AWG 250 kcmil 1 1.02 1/4 3/4 1.02 3/8 3/4 1.02 3/8 1 1.02 - 1/2 1 1.11 1-3/4 1.20 150 3/8 350 kcmil 1-3/4 1.11 3/8 300 kcmil 1-3/4 1.02 1/4 1/2 185 1 1.20 1/2 1-3/4 1.29 1/2 1-1/4 1.29 1/4 3/4 1.29 3/8 1 1.29 5/16 1-3/4 1.29 400 kcmil 1/2 -- Color code not assigned. ▲ See tooling section of this catalog for complete tool and die listings. ◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. B B T 1-3/4 1.38 Figure Dimensions (B) (T) (L) 3.84 .88 .14 3.77 2.92 4.41 .88 .14 4.34 3.49 3.03 .88 .14 2.96 2.11 2.78 .88 .14 2.71 1.86 2.97 .88 .14 2.90 2.05 3.22 .88 .14 3.15 2.30 4.62 1.06 .16 4.52 3.52 3.45 1.06’ .16 3.33 2.34 4.63 1.03 .16 4.55 3.56 3.45 1.03 .16 3.36 2.37 4.70 1.06 .18 4.62 3.60 4.01 1.06 .18 3.93 2.91 3.07 1.06 .18 2.99 1.97 3.51 1.06 .18 3.43 2.41 4.13 1.06 .18 4.06 3.03 4.88 1.19 .19 4.78 3.64 Dieless (# of crimps) T Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length C-49 MY29-3 (1) MY29-11 (1) MRC840 (2) W28VT (2) Y644HS (1) W28RT (2) Y81KFT (1) X28RT (3) Y81KFTMBH (1) PAT81KFT-18V (1) W28VT (2) W28RT (2) X28RT (3) U28RT (1) Purple 15 1-1/8 MY29-3 (1) MY29-11 (1) W29VT (2) Y644HS (1) X29RT (4) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W29VT (2) W29RT (2) X29RT (4) U29RT (1) Yellow 16 1-1/8 W30VT (2) W30VT (2) W30RT (2) U30RT (2) U28ART (2) White 17 1 W31VT (2) W31VT (2) W31RT (2) U31RT (2) U29ART (2) Red 18 1-1/8 W32VT (2) W32VT (2) W32RT (2) U32RT (2) U30ART (2) Blue 19 1-1/4 Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T Catalog Number C-50 YA32L-2TC38E5 YA32L-2TC38E5-45 YA32L-2TC38E5-90 YA32L-2TC38 YA32-2L YA32-2L-45 YA32-2L-90 YA33-2LN YA33-2LN-45 YA33-2LN-90 YA342LN YA342LN-45 YA342LN-90 YA34L-2TC12 YA34L-2TC12-45 YA34L-2TC12-90 YA34L-2TC14E2 YA34L-2TC14E2-45 YA34L-2TC14E2-90 YA34L-2TC38 YA34L-2TC38-45 YA34L-2TC38-90 YA34-2L YA34-2L-45 YA34-2L-90 YA35-2L YA35-2L-45 YA35-2L-90 YA35-2LN YA35-2LN-45 YA35-2LN-90 YA362LN YA362LN45 YA362LN90 YA36L-2TC38 YA36L-2TC38-45 YA36L-2TC38-90 YA37-2L YA37-2L-45 YA37-2L-90 YA37-2LN YA37-2LN-45 YA37-2LN-90 YA38-2L YA38-2L-45 YA38-2L-90 YA38-2LN YA38-2LN-45 YA38-2LN-90 AWG *** MM2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Stud Stud Hole Hole Tongue Size Spacing Width 3/8 1-1/16 1.40 400 kcmil 450 kcmil 3/8 1 1.38 3/8 1 1.40 1/2 1-3/4 1.48 1/2 1-3/4 1.52 1/2 1-1/4 1.52 500 kcmil 240 1/4 3/4 1.52 3/8 1 1.52 3/8 1 1.55 3/8 1-1/8 1.65 550 kcmil - 600 kcmil 300 650 kcmil - 700 kcmil - Fig. 2 Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 3.75 1.19 .19 3.66 2.52 1.19 .19 3.69 W32VT (2) 3.75 1.19 .19 3.66 2.52 5.23 1.50 .21 5.10 W33VT (2) 3.70 5.06 1.27 .23 5.00 3.73 4.38 1.27 .23 4.31 3.04 3.44 1.27 .23 3.37 W34VT (2) 2.10 3.88 1.27 .23 3.81 2.54 Y644HS (1) 3.94 Y81KFT (1) 1.27 .23 3.87 Y81KFTMBH (1) 2.59 PAT81KFT-18V (1) 4.64 1.69 .25 3.95 2.60 - 1/2 1-3/4 1.65 1.69 .25 5.07 3.73 4.36 1/2 1-3/4 1.74 1.38 .27 5.21 3.81 4.23 3/8 1 1.73 1.38 .27 4.21 2.81 4.40 3/8 1-1/8 1.80 1.39 .27 4.37 2.96 5.27 1/2 1-3/4 1.80 1.39 .27 5.25 3.84 4.48 3/8 1-1/8 1.84 1.45 .27 4.42 3.23 5.35 1/2 1-3/4 1.81 1.45 .27 5.29 3.84 -- Color code not assigned. ▲ See tooling section of this catalog for complete tool and die listings. ◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. T Fig. 1 Conductor Fig # 1 2 3 B B T * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W32VT (2) W32RT (2) U32RT (2) U30ART (2) Blue W33VT (2) W33RT (2) U33RT (2) Gray 326 1-9/16 W34VT (2) W34RT (2) U34RT (2) U31ART (2) Brown 20 1-7/16 - U35RT (2) Yellow 21 1-3/4 - - U36RT (2) U32ART (2) Green 22 1-3/4 - - U37RT (2) Orange 23 1-15/16 - - U38RT (2) Pink 19 1-1/4 400 1-15/16 BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL (Continued) T Catalog Number YA38L-2TC12 YA38L-2TC12-45 YA38L-2TC12-90 YA38L-2TC38 YA38L-2TC38-45 YA38L-2TC38-90 YA392L YA392L-45 YA392L-90 YA392LN YA392LN45 YA392LN-90 YA39L-2TC12E3 YA39L-2TC12E3-45 YA39L-2TC12E3-90 YA39L-2TC38 YA39L-2TC38-45 YA39L-2TC38-90 YA39L-2TC58 YA39L-2TC58-45 YA39L-2TC58-90 YA40-2L YA40-2L-45 YA40-2L-90 YA402LN YA402LN-45 YA402LN-90 YA40L-2TC38 YA40L-2TC38-45 YA40L-2TC38-90 YA41-2L YA41-2L-45 YA41-2L-90 YA442LN A442LN-45 YA442LN-90 YA44-2L YA44-2L-45 YA44-2L-90 YA44L-2TC12 YA44L-2TC12-45 YA44L-2TC12-90 Stud Stud Hole Hole Tongue Size Spacing Width 1/2 1-1/2 1.81 3/8 1 1.81 3/8 1-1/8 1.91 1/2 1-3/4 1.89 1/2 1-1/2 1.89 3/8 1 1.89 5/8 1-1/2 1.89 3/8 1-1/8 1.98 1/2 1-3/4 1.89 3/8 1 1.95 3/8 1-1/8 2.01 1/2 1-3/4 2.17 1/2 1-1/4 2.19 1/2 1-1/4 2.17 -- Color code not assigned. ▲ See tooling section of this catalog for complete tool and die listings. ◆ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. T Fig. 1 Conductor Fig *** # AWG MM2 1 2 3 700 kcmil 1 2 3 1 2 3 1 2 3 1 2 750 kcmil 3 1 2 3 1 2 3 1 2 3 1 2 800 kcmil 400 3 1 2 3 1 2 850 kcmil 3 1 2 3 1 2 1000 kcmil 500 3 1 2 3 B B T Figure Dimensions (B) (T) (L) 4.67 1.45 .27 4.61 3.16 4.35 1.45 .27 4.30 2.84 4.48 1.42 .27 4.43 3.00 5.36 1.42 .27 5.31 3.87 4.92 1.42 .27 4.87 3.43 4.36 1.42 .27 4.31 2.87 5.17 1.42 .27 5.12 3.68 4.63 1.42 .30 4.51 3.04 5.51 1.42 .30 5.39 3.91 4.51 1.42 .30 4.38 2.91 4.97 1.88 .31 4.86 3.05 5.74 1.65 .33 5.71 4.02 5.24 1.65 .33 5.21 3.52 5.05 1.65 .33 5.02 3.33 Dieless (# of crimps) Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Wire Color Die Strip Code Index Length C-51 - - U38RT (2) Pink 400 1-15/16 - - U39RT (2) P39RT (2) ** Black 24 1-15/16 - - P40RT (3) ** Orange 25 1-15/16 - - - Gold 26 1-15/16 - - ** P44RT (3) White 27 1-15/16 BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR STANDARD BARREL NARROW TONGUE DIE AND COLOR CODE INFORMATION BEVELED ENTRY INSPECTION WINDOW TYPES YA-L-2NT ELECTRO-TIN PLATED COPPER COMPRESSION TERMINAL CABLE ACCOMMODATION UL Listed 90° C, 600 Volts to 35 KV ◆ B C-52 CRIMP T Fig. 1 T Fig. 2 Conductor Catalog Number YA2CL2NT14 YA2CL2NT1445 YA2CL2NT1490 YA2CL2NT14E2 YA2CL2NT14E1 YA2CL2NT14E145 Fig # 1 2 3 1 1 2 YA2CL2NT14E190 3 YA1CL2NT14E2 1 YA25L2NT14E1 1 YA25L2NT14E145 2 YA25L2NT14E190 3 YA26L2NT14 1 AWG #2 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 5/8 1/4 3/4 35 1/4 1 #1 AWG 50 1/4 3/4 1/0 AWG - 1/4 1 70 1/4 5/8 2/0 AWG YA26L2NT14E1 1 YA31L2NT38 YA34L2NT38 YA39L2NT38 YA39L2NT3845 YA39L2NT3890 1 1 1 2 3 B B T - 1/4 1 350 kcmil 185 500 kcmil 240 3/8 3/8 1 1 750 kcmil 3/8 1 - * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 2.47 MRC840 (1) .48 .88 .11 2.38 MY29-3 (1) 1.58 MY29-11 (1) .48 .88 .11 2.60 Y2MR (2) 2.84 Y644HS (1) W2CVT (1) 2.76 Y1MR (2) .48 .88 .11 Y81KFT (1) 1.96 Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (1) MY29-3 (1) MY29-11 (1) Y1MR (2) .50 .88 .10 2.68 W1CVT (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (2) 3.28 MY29-3 (1) MY29-11 (1) .48 .88 .12 2.83 Y644HS (1) W25VT (2) Y81KFT (1) Y81KFTMBH (1) 1.95 PAT81KFT-18V (1) MRC840 (2) .48 .94 .12 2.66 MY29-3 (1) MY29-11 (1) Y644HS (1) W26VT (2) Y81KFT (1) .48 .94 .12 3.03 Y81KFTMBH (1) PAT81KFT-18V (1) .96 1.06 .18 3.51 W31VT (4) Y644HS (1) .96 1.27 .23 3.65 W34VT (4) Y81KFT (2) 4.34 Y81KFTMBH (2) 1.63 1.42 .27 4.31 PAT81KFT-18V (2) 2.87 Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W2CVT (1) U2CRT (1) Brown 10 15/16 W1CRT (1) U1CRT (1) Green 11 15/16 W25VT (1) U25RT (1) Pink 12 15/16 W26VT (1) X26RT (1) U26RT (1) Black 13 1 W31VT (4) W34VT (4) U31RT (2) U34RT (2) Red Brown 18 1-1/8 20 1-7/16 - U39RT (2) Black 24 1-1/2 BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL DIE AND COLOR CODE INFORMATION BEVELED ENTRY NO INSPECTION WINDOW TYPES YA-2N, YA-2TC, YA-4N CRIMP UL Listed 90° C, 600 Volts to 35 KV ◆ ELECTRO-TIN PLATED CABLE ACCOMMODATION B C-53 B B T 90° T T 45° L Fig. 1 Conductor Catalog Number YA8C2TC14 YA8C2TC14-45 YA8C2TC14-90 YA8C2TC14E2 YA8C2TC14E2-45 YA8C2TC14E2-90 YA8C2TC38 YA8C2TC38-45 YA8C2TC38-90 YA6C2N YA6C2N-45 YA6C2N-90 YA6C2TC14 YA6C2TC14-45 YA6C2TC14-90 YA6C2TC14E1 YA6C2TC14E1-45 YA6C2TC14E1-90 YA6C2TC14E2 YA6C2TC14E2-45 YA6C2TC14E2-90 YA6C2TC38 YA6C2TC38-45 YA6C2TC38-90 YA6C2TC38E2 YA6C2TC38E2-45 YA6C2TC38E2-90 YA6C2TC38E6 YA6C2TC38E6-45 YA6C2TC38E6-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 #8 STR. † #6 SOL 10 37/24 #6 AWG - Stud Stud Hole Hole Tongue Size Spacing Width .40 1/4 5/8 .40 .41 .41 1/4 3/4 .41 .41 .73 3/8 1 .73 .73 .81 1/2 1-3/4 .81 .81 .45 1/4 5/8 .45 .45 .45 1/4 1 .45 .45 .45 1/4 3/4 .45 .45 .63 3/8 1 .63 .63 .63 3/8 3/4 .63 .63 .63 3/8 7/8 .63 .63 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. Figure Dimensions (B) (T) (L) 2.33 .81 .08 2.20 1.49 2.45 .81 .08 2.33 1.62 2.89 .81 .06 2.72 2.05 4.40 1.12 .12 4.29 3.28 2.65 1.12 .08 2.45 1.51 3.03 1.12 .08 2.83 1.88 2.78 1.12 .08 2.58 1.63 3.22 1.12 .06 2.97 2.06 2.97 1.12 .06 2.72 1.81 3.09 1.12 .06 2.85 1.94 Dieless (# of crimps) L L Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y2MR (2) Y8MRB-1 (2) MY29-3 (2) W8CVT (2) MY29-11 (2) W8CRT (2) MRC840 (2) X8CRT (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MR (2) Y2MR (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Wire Color Die Strip Code Index Length W8CVT (2) W8CRT (2) X8CRT (2) U8CRT (1) Red 49 1 W5CVT (2) W5CVT (2) W5CRT (2) W5CRT (2) X5CRT (2) X5CRT (2) X8CART (2) X8CART (2) U5CRT (2) U8CABT (2) Blue 7 1-3/16 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. † The MM2 conductor size listed here is for Class 2 and Class 5 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL (Continued) T Catalog Number C-54 YA5C2N AWG *** MM2 T 2 YA5C2N-90 3 YA4C2N YA4C2N-45 YA4C2N-90 YA4C2TC14 YA4C2TC14-45 YA4C2TC14-90 YA4C2TC14E2 YA4C2TC14E2-45 YA4C2TC14E2-90 YA4C2TC38 YA4C2TC38-45 YA4C2TC38-90 YA3C2N YA3C2N-45 YA3C2N-90 YA3C2TC14 YA3C2TC14-45 YA3C2TC14-90 YA3C2TC14E2 YA3C2TC14E2-45 YA3C2TC14E2-90 YA3C2TC38 YA3C2TC38-45 YA3C2TC38-90 YA3C2TC38E2 YA3C2TC38E2-45 YA3C2TC38E2-90 YA2C2N YA2C2N-45 YA2C2N-90 YA2C2TC14 YA2C2TC14-45 YA2C2TC14-90 YA2C2TC14E2 YA2C2TC14E2-45 YA2C2TC14E2-90 YA2C2TC38E2 YA2C2TC38E2-45 YA2C2TC38E2-90 YA2C2TC516E2 YA2C2TC516E2-45 YA2C2TC516E2-90 YA2C2NTC38 YA2C2NTC38-45 YA2C2NTC38-90 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 5 AWG 4 AWG - Fig. 1 Stud Stud Hole Hole Tongue Size Spacing Width Figure Dimensions (B) (T) (L) 1/2 1-3/4 .83 1.12 1/2 1-3/4 .81 1.12 1/4 5/8 .50 1.12 1/4 3/4 .50 1.12 3/8 1 . .56 1.12 1/2 1-3/4 .81 1.25 1/4 5/8 .55 1.25 1/4 3/4 .55 1.25 3/8 1 .58 1.25 3/8 3/4 .58 1.25 1/2 1-3/4 .81 1.25 1/4 5/8 .60 1.25 1/4 3/4 .60 1.25 #3 STR # 3 AWG 25 #2 SOL #2 AWG 35 3/8 3/4 .60 1.25 5/16 3/4 .60 1.25 3/8 1-3/4 .60 1.25 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. T 45° 1 YA5C2N-45 90° L Conductor Fig # B B Dieless (# of crimps) L L Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 MY29-3 (2) 4.43 MY29-1 (2) MRC840 (2) W5CRT (2) .12 4.31 Y644HS (1) W5CVT (2) Y81KFT (1) X5CRT (2) Y81KFTMBH (1) 3.28 PAT81KFT-18V (1) 4.45 .12 4.32 3.30 2.70 .09 2.51 W4CVT (2) 1.54 W4CRT (2) 2.83 X4CRT (2) .09 2.64 1.66 3.26 Y1MR (4) .08 3.03 Y2MR (4) 2.09 MY29-3 (2) 4.62 MY29-11 (2) .12 4.44 MRC840 (2) 3.32 Y644HS (1) 2.87 Y81KFT (1) .09 2.62 Y81KFTMBH (1) 1.55 PAT81KFT-18V (1) 2.99 .09 2.75 W3CRT (2) 1.68 3.43 .08 3.16 2.11 3.18 .08 2.91 1.86 4.64 .12 4.46 3.34 2.86 .11 2.66 Y1MR (4) 1.58 Y2MR (4) 2.98 MY29-3 (2) .11 2.78 W2CVT (2) MY29-11 (2) 1.71 W2CRT (2) MRC840 (2) 3.17 X2CRT (2) Y644HS (1) .11 2.97 Y81KFT (2) 1.90 Y81KFTMBH (2) 3.05 PAT81KFT-18V (2) .11 2.84 1.77 4.17 .11 3.97 2.90 ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Wire Color Die Strip Code Index Length X5CRT (2) X5CVT (2) W5CRT (2) U5CRT (2) Blue 7 1-3/16 W4CVT (2) W4CRT (2) X4CRT (2) U4CRT (2) U6CABT (2) Gray 8 1-3/16 W3CRT (2) U3CRT (2) White 9 1-5/16 W2CVT (2) W2CRT (2) X2CRT (2) U2CRT (2) Brown 10 1-5/16 " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL (Continued) Catalog Number YA2C2TC38 YA2C2TC38-45 YA2C2TC38-90 YA2C2TC38E6 YA2C2TC38E6-45 YA2C2TC38E6-90 YA2C2TC516E2 YA2C2TC516E2-45 YA2C2TC516E2-90 YA1C2N YA1C2N-45 YA1C2N-90 YA1C2TC14 YA1C2TC14-45 YA1C2TC14-90 YA1C2TC14E2 YA1C2TC14E2-45 YA1C2TC14E2-90 YA1C2TC38 YA1C2TC38-45 YA1C2TC38-90 YA252N YA252N-45 YA252N-90 YA252TC14 YA252TC14-45 YA252TC14-90 YA252TC14E2 YA252TC14E2-45 YA252TC14E2-90 YA252TC38 YA252TC38-45 YA252TC38-90 YA252TC516 YA252TC516-45 YA252TC516-90 YA252NTC38 YA252NTC38-45 YA252NTC38-90 YA262N YA262N-45 YA262N-90 YA262TC14 YA262TC14-45 YA262TC14-90 YA262TC14E2 YA262TC14E2-45 YA262TC14E2-90 AWG #2 AWG *** MM2 35 1 AWG 1/0 AWG 2/0 AWG 45° Fig. 1 3/8 1 .60 3/8 7/8 .60 5/16 3/4 .60 1/2 1-3/4 .81 5/8 .68 50 1/4 3/4 .75 3/8 1 .68 1/2 1-3/4 .81 1/4 5/8 .75 1/4 3/4 .75 - 70 3/8 1 .75 5/16 1 .75 3/8 1-3/4 .75 1/2 1-3/4 .83 1/4 5/8 . .83 1/4 3/4 . .83 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T L Stud Stud Hole Hole Tongue Size Spacing Width 1/4 90° T Conductor Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B T Figure Dimensions (B) (T) (L) 3.42 1.25 .11 3.22 2.14 3.30 1.25 .11 3.10 2.02 3.05 1.25 .11 2.84 1.77 4.82 1.38 .12 4.58 3.36 3.03 1.38 .10 2.76 1.60 3.15 1.38 .10 2.88 1.73 3.59 1.38 .10 3.32 2.16 4.81 1.38 .11’ 4.56 3.38 3.05 1.38 .12 2.82 1.64 3.18 1.38 .12 2.94 1.76 3.62 1.38 .12 3.38 2.20 3.49 1.38 .12 3.26 2.08 4.37 1.38 .12 4.13 2.95 4.97 1.50 .12 4.69 3.41 3.22 1.50 .12 2.94 1.66 3.34 1.50 .12 3.06 1.79 Dieless (# of crimps) L L Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y1MR (4) Y2MR (4) MY29-3 (2) MY29-11 (2) W2CVT (2) MRC840 (2) W2CRT (2) Y644HS(1) X2CRT (2) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Wire Color Die Strip Code Index Length C-55 W2CVT (2) W2CRT (2) X2CRT (2) U2CRT (2) Brown 10 1-5/16 Y1MR (4) MY29-3 (2) MY29-11 (2) W1CVT (2) W1CVT (2) MRC840 (2) W1CRT-1 (2) W1CRT-1 (2) Y644HS (1) X1CRT-1 (2) X1CRT-1 (2) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) U1CRT-1 (2) U4CABT (2) Green 11 1-1/2 MY29-3 (2) MY29-11 (2) MRC840 (4) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) W25VT (4) W25RT (4) X25RT (4) W25VT (4) W25RT (4) X25RT (4) U25RT (2) U2CABT (2) Pink 12 1-7/16 W26VT (4) W26RT (4) X26RT (4) W26VT (4) W26RT (4) X26RT (4) U26RT (2) Black 13 1-9/16 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL (Continued) Catalog Number C-56 YA262TC38 YA262TC38-45 YA262TC38-90 YA272N YA272N-45 YA272N-90 YA272TC14E2 YA272TC14E2-45 YA272TC14E2-90 YA272TC38 YA272TC38-45 YA272TC38-90 YA282N YA282N-45 YA282N-90 YA282TC38 YA282TC38-45 YA282TC38-90 YA282TC14E2 YA282TC14E2-45 YA282TC14E2-90 YA282NTC38 YA282NTC38-45 YA282NTC38-90 YA292N YA292N-45 YA292N-90 YA292TC38 YA292TC38-45 YA292TC38-90 YA302TC38 YA302TC38-45 YA302TC38-90 YA302N YA302N-45 YA302N-90 YA312N YA312N-45 YA312N-90 YA312TC14E2 YA312TC14E2-45 YA312TC14E2-90 YA312TC38 YA312TC38-45 YA312TC38-90 YA322N YA322N-45 YA322N-90 45° Fig. 1 AWG *** MM2 2/0 AWG 70 3/8 1 .83 1/2 1-3/4 .91 1/4 3/4 .91 3/8 1 .90 - 1/2 3/8 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 1-3/4 1.02 1 1.02 1/4 3/4 1.02 3/8 1-3/4 1.02 1/2 1-3/4 1.11 3/8 1 1.10 3/8 1 1.20 150 185 - 1/2 1-3/4 1.20 1/2 1-3/4 1.29 1/4 3/4 1.29 3/8 1 1.29 1/2 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T L Stud Stud Hole Hole Tongue Size Spacing Width 3/0 AWG 90° T Conductor Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B T 1-3/4 1.38 Figure Dimensions (B) (T) (L) 3.78 1.50 .12 3.50 2.22 5.01 1.50 .13 4.73 3.44 3.38 1.50 .12 3.10 1.82 3.82 1.50 .12 3.54 2.25 5.17 1.62 .14 4.88 3.49 3.99 1.62 .14 3.69 2.30 3.55 1.62 .14 3.25 1.86 4.74 1.62 .14 4.44 3.05 5.21 1.62 .16 4.94 3.52 4.02 1.62 .16 3.75 2.34 4.45 2.00 .16 4.07 2.37 5.64 2.00 .16 5.26 3.56 5.68 2.00 .18 5.31 3.60 4.05 2.00 .18 3.68 1.97 4.49 2.00 .18 4.12 2.41 5.85 2.12 .19 5.47 3.64 Mechanical Dieless MD6, OUR840, (# of crimps) MD7-34R Y81KFT (1) W26VT (4) Y81KFTMBH (1) W26RT (4) PAT81KFT-18V (1) X26RT (4) L L Fig. 2 Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 W26VT (4) W26RT (4) U26RT (2) X26RT (4) Wire Color Die Strip Code Index Length Black 13 1-9/16 W27VT (4) W27RT (4) X27RT (6) W27VT (4) W27RT (4) X27RT (6) U27RT (2) Orange 14 1-9/16 W28VT (4) W28RT (4) X28RT (6) W28VT (4) W28RT (4) X28RT (6) U28RT (2) Purple 15 1-11/16 MY29-3 (2) MY29-11 (2) Y644HS (1) W29VT (4) Y81KFT (2) X29RT (8) Y81KFTMBH (2) PAT81KFT-18V (2) W29VT (4) W29RT (4) X29RT (8) U29RT (2) Yellow 16 1-11/16 W30VT (4) W30VT (4) W30RT (4) U30RT (4) U28ART (4) White 17 2 W31VT (4) W31RT (4) U31RT (4) U29ART (4) Red 18 2-1/16 W32VT (4) W32RT (4) U32RT (4) U30ART (4) Blue 19 2-3/16 MY29-3 (2) MY29-11 (2) MRC840 (4) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) W31VT (4) W32VT (4) *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL (Continued) Catalog Number YA322TC38 1 YA322TC38-45 YA322TC38-90 YA332N YA332N-45 YA332N-90 YA342N YA342N-45 YA342N-90 YA342TC14E2 YA342TC14E2-45 YA342TC14E2-90 YA342TC38 YA342TC38-45 YA342TC38-90 YA352N YA352N-45 YA352N-90 YA362N YA362N-45 YA362N-90 YA362TC38 YA362TC38-45 YA362TC38-90 YA372N YA372N-45 YA372N-90 YA382N YA382N-45 YA382N-90 YA382TC38 YA382TC38-45 YA382TC38-90 YA392N YA392N-45 YA392N-90 YA392NT38 YA392NT38-45 YA392NT38-90 YA392TC38 YA392TC38-45 YA392TC38-90 YA402N YA402N-45 YA402N-90 YA412N YA412N-45 YA412N-90 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 45° Fig. 1 Stud Stud Hole Hole Tongue Size Spacing Width 3/8 450 kcmil - 1/2 1-3/4 1.48 2.12 1/2 1-3/4 1.55 2.25 550 kcmil 600 kcmil - 3/4 1.55 2.25 3/8 1 1.55 2.25 1/2 1-3/4 1.65 2.63 1/2 1-3/4 1.74 2.69 300 700 kcmil - 1 1.74 2.69 1/2 1-3/4 1.80 2.81 1/2 1-3/4 1.84 2.81 3/8 1/2 750 kcmil 1.38 2.12 1/4 3/8 650 kcmil 1 Figure Dimensions (B) (T) (L) - 240 - 1 1.84 2.81 1-3/4 1.91 2.88 3/8 1 1.63 2.88 3/8 1 1.91 2.88 800 kcmil 400 1/2 1-3/4 1.95 2.94 850 kcmil - 1/2 1-3/4 2.01 2.94 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T L 400 kcmil 500 kcmil 90° T Conductor Fig # B B T Dieless (# of crimps) L L Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y644HS (1) 4.66 Y81KFT (3) .19 4.28 Y81KFTMBH (3) W32VT (4) 2.46 PAT81KFT-18V (3) 5.93 .21 5.57 W33VT (4) 3.70 6.06 .23 5.72 3.73 4.46 .23 4.09 W34VT (4) 2.10 4.90 .23 4.53 2.54 6.49 .25 6.06 Y644HS (1) 3.77 Y81KFT (4) 6.59 Y81KFTMBH (4) 6.17 PAT81KFT-18V (4) .27 3.81 5.59 .26 5.17 2.81 6.74 .27 6.29 3.84 6.77 .27 6.29 3.84 5.76 .27 5.29 2.84 6.87 .27 6.38 3.87 5.87 .27 5.38 2.87 Y644HS (1) 5.87 Y81KFT (3) .27 5.38 Y81KFTMBH (3) 2.87 PAT81KFT-18V (3) 6.95 .30 6.50 3.91 6.96 .31 6.52 3.93 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Wire Color Die Strip Code Index Length C-57 W32VT (4) W32RT (4) U32RT (4) U30RT (4) Blue 19 W33VT (4) W33RT (4) U33RT Gray 2-3/16 326 2-5/16 W34VT (4) W34RT (4) U34RT (4) U31ART (4) Brown 20 2-1/2 - U35RT (4) Yellow 21 2-11/16 - U36RT (4) U32ART (4) Green 22 2-3/4 - U37RT (4) Orange 23 2-7/8 - U38RT (4) Pink 400 2-7/8 - U39RT (4) P39RT (4) ** Black 24 2-3/4 - P40RT (4) ** - - 2-3/16 Orange 25 3 Gold 3 26 BURNDY Compression B TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL (Continued) Catalog Number C-58 YA442N YA442N-45 YA442N-90 YA442TC38 YA442TC38-45 YA442TC38-90 YA452N YA452N-45 YA452N-90 YA4532N YA4532N-45 YA4532N-90 YA462N YA462N-45 YA462N-90 YA472N YA472N-45 YA472N-90 YA482N YA482N-45 YA482N-90 AWG *** MM2 Fig. 1 1-3/4 2.17 1000 kcmil 500 3/8 1 2.19 1250 kcmil - 1/2 1-3/4 2.46 1300 kcmil - 1/2 1-3/4 2.53 1500 kcmil - 1/2 1-3/4 2.67 1750 kcmil - 1/2 1-3/4 2.90 2000 kcmil - 1/2 1-3/4 3.10 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T 45° Stud Stud Hole Hole Tongue Size Spacing Width 1/2 90° T L Conductor Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B T L L Fig. 2 Fig. 3 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 7.14 3.00 .33 6.71 Y644HS (1) 4.02 Y81KFT (3) P44RT (4) 6.14 Y81KFTMBH (3) ** 3.00 .33 5.71 PAT81KFT-18V (3) 3.02 7.44 3.19 .38 7.03 P45RT (6) 4.13 ** 7.48 3.19 .39 7.07 4.16 7.55 3.19 .40 7.15 P46RT (6) 4.22 ** 7.89 3.44 .42 7.45 4.30 7.98 3.44 .46 7.60 4.40 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Wire Color Die Strip Code Index Length White 27 3-1/16 Yellow 29 3-1/4 Orange 30 3-1/4 2-1/16 Green 31 3-1/4 Gray 33 3-1/2 Brown 34 3-1/2 BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW DIE AND COLOR CODE INFORMATION BEVELED ENTRY INSPECTION WINDOW CRIMP TYPES YAZ-2N, YAZ-2TC UL Listed 90° C, 600 Volts to 35 KV ◆ ELECTRO-TIN PLATED CABLE ACCOMMODATION B C-59 B B T 90° T T 45° L Fig. 1 Catalog Number YAZV10-2TC14 YAZV10-2TC14-45 YAZV10-2TC14-90 YAZV10-2TC14E2 YAZV10-2TC14E2-45 YAZV10-2TC14E2-90 YAZ8C-2TC10 YAZ8C-2TC10-45 YAZ8C-2TC10-90 YAZ8C-2TC10E2 YAZ8C-2TC10E2-45 YAZ8C-2TC10E2-90 YAZ8C-2TC14 YAZ8C-2TC14-45 YAZ8C-2TC14-90 YAZ8C-2TC14E2 YAZ8C-2TC14E2-45 YAZ8C-2TC14E2-90 YAZ8C-2TC14E1 YAZ8C-2TC14E1-45 YAZ8C-2TC14E1-90 YAZ8C-2TC38 YAZ8C-2TC38-45 YAZ8C-2TC38-90 YAZ6C-2N YAZ6C-2N-45 YAZ6C-2N-90 YAZ6C-2TC10E2 YAZ6C-2TC10E2-45 Fig *** # AWG MM2 1 2 3 14-10 AWG 6 1 2 3 1 2 3 1 2 3 1 #8 STR 2 † 3 #6 SOL 1 10 2 37/24 3 1 2 3 1 2 3 1 2 3 1 2 #6 AWG - YAZ6C-2TC10E2-90 3 1/4 5/8 .41 1/4 3/4 .41 #10 5/8 .41 #10 3/4 .41 1/4 5/8 .44 1/4 3/4 .44 1/4 1 .44 3/8 1 .58 1/2 1-3/4 .83 #10 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. 3/4 .42 Fig. 3 Fig. 2 Conductor Stud Stud Hole Hole Tongue Size Spacing Width L L Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 2.16 .69 .05 2.03 1.45 Y8MRB-1 (2) 2.28 .69 .05 2.16 1.58 2.20 .75 .08 2.09 1.37 2.33 .75 .08 2.22 Y1MR (2) 1.50 Y8MRB-1 (2) 2.33 Y2MR (2) .75 .08 2.20 W8CVT (2) MY29-3 (2) 1.49 W8CRT (2) MY29-11 (2) 2.45 X8CRT (2) MRC840 (2) .75 .08 2.33 Y81KFT (1) 1.62 Y81KFTMBH (1) 2.70 PAT81KFT-18V (1) .75 .08 2.58 1.87 2.89 .75 .06 2.72 2.05 4.40 Y2MR (2) 1.12 .12 4.29 MY29-3 (2) 3.28 MY29-11 (2) W5CVT (2) 2.65 MRC840 (2) W5CRT (2) 2.48 Y644HS (1) X5CRT (2) Y1MR (2) 1.12 .09 X8CART (2) Y81KFT (1) 1.51 Y81KFTMBH (1) PAT81KFT-18V (1) † The MM2 conductor size referred to here is for Class 2 and Class 5 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length - - - - 3/4 W8CVT (2) W8CRT (2) X8CRT (2) U8CRT (2) Red 49 7/8 W5CVT (2) X5CRT (2) X5CRT (2) X8CART (2) U5CRT (2) U8CABT (2) Blue 7 or 1-1/16 374 BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW B B B 90° T T T 45° L L L Fig. 1 Fig. 2 Fig. 3 (Continued) Conductor C-60 Catalog Number YAZ6C-2TC14 YAZ6C-2TC14-45 YAZ6C-2TC14-90 YAZ6C-2TC14E2 YAZ6C-2TC14E2-45 YAZ6C-2TC14E2-90 YAZ6C-2TC14E1 YAZ6C-2TC14E1-45 YAZ6C-2TC14E1-90 YAZ6C-2TC38E2 YAZ6C-2TC38E2-45 YAZ6C-2TC38E2-90 YAZ6C-2TC38E6 YAZ6C-2TC38E6-45 YAZ6C-2TC38E6-90 YAZ6C-2TC38 YAZ6C-2TC38-45 YAZ6C-2TC38-90 YAZ5C-2N YAZ5C-2N-45 YAZ5C-2N-90 YAZ4C-2N YAZ4C-2N-45 YAZ4C-2N-90 YAZ4C-2TC10-E2 YAZ4C-2TC10-E245 YAZ4C-2TC10-E290 YAZ4C-2TC14 YAZ4C-2TC14-45 YAZ4C-2TC14-90 YAZ4C-2TC14E2 YAZ4C-2TC14E2-45 YAZ4C-2TC14E2-90 YAZ4C-2TC38 YAZ4C-2TC38-45 YAZ4C-2TC38-90 YAZ3C-2N YAZ3C-2N-45 YAZ3C-2N-90 YAZ3C-2TC14 YAZ3C-2TC14-45 YAZ3C-2TC14-90 YAZ3C-2TC14E2 YAZ3C-2TC14E2-45 YAZ3C-2TC14E2-90 YAZ3C-2TC38E2 YAZ3C-2TC38E2-45 YAZ3C-2TC38E2-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG #6 AWG #5 AWG #4 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 5/8 .45 1/4 3/4 .45 1/4 1 .45 - - - #3 AWG 3/8 3/4 .58 3/8 7/8 .58 3/8 1 .58 1/2 1-3/4 .83 1/2 1-3/4 .83 #10 3/4 .49 1/4 5/8 .49 1/4 3/4 .49 3/8 1 . .58 1/2 1-3/4 .83 1/4 5/8 .55 25 #2 SOL 1/4 3/4 .55 3/8 3/4 .58 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. Figure Dimensions (B) (T) (L) 2.65 1.12 .08 2.45 1.51 2.78 1.12 .08 2.58 1.63 3.03 1.12 .08 2.83 1.63 2.97 1.12 .06 2.72 1.81 3.09 1.12 .06 2.85 1.94 3.22 1.12 .06 2.97 2.06 4.43 1.12 .12 4.31 3.28 4.42 1.12 .12 4.30 3.30 2.67 1.12 .09 2.49 1.54 2.67 1.12 .09 2.49 1.54 2.80 1.12 .09 2.61 1.66 3.23 1.12 .08 3.01 2.09 4.58 1.25 .12 4.41 3.32 2.83 1.25 .09 2.59 1.55 2.95 1.25 .09 2.72 1.68 3.14 1.25 .08 2.88 1.86 Dieless (# of crimps) Y1MR (2) Y2MR (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W5CVT (2) W5CVT (2) W5CRT (2) X5CRT (2) X5CRT (2) X5CRT (2) X8CART (2) X8CART (2) U5CRT (2) U8CABT (2) Blue 7 or 374 1-1/6 W5CRT (2) W5CVT (2) X5CRT (2) W5CVT (2) W5CRT (2) X5CRT (2) U5CRT (2) Blue 7 or 374 1/16 Y1MR (4) Y2MR (4) MY29-3 (2) MY29-11 (2) W4CVT (2) MRC840 (2) W4CRT (2) Y644HS (2) X4CRT (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W4CVT (2) W4CRT (2) X4CRT (2) U4CRT (2) U6CABT (2) Gray 8 or 1-1/16 346 Y1MR (4) Y2MR (4) MY29-3 (2) MY29-11 (2) MRC840 (2) W3CRT (2) Y644HS (2) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)) W3CRT (2) U3CRT (2) White *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). 9 1-5/16 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW B T L L L Fig. 1 Fig. 2 Fig. 3 Conductor Catalog Number YAZ3C-2TC38 YAZ3C-2TC38-45 YAZ3C-2TC38-90 YAZ2C-2N YAZ2C-2N-45 YAZ2C-2N-90 YAZ2C-2TC10E2 YAZ2C-2TC10E2-45 YAZ2C-2TC10E2-90 YAZ2C-2TC14 YAZ2C-2TC14-45 YAZ2C-2TC14-90 YAZ2C-2TC14E2 YAZ2C-2TC14E2-45 YAZ2C-2TC14E2-90 YAZ2C-2TC14E1 YAZ2C-2TC14E1-45 YAZ2C-2TC14E1-90 YAZ2C-2TC516E2 YAZ2C-2TC516E2-45 YAZ2C-2TC516E2-90 YAZ2C-2TC38E2 YAZ2C-2TC38E2-45 YAZ2C-2TC38E2-90 YAZ2C-2TC38E6 YAZ2C-2TC38E6-45 YAZ2C-2TC38E6-90 YAZ2C-2TC38 YAZ2C-2TC38-45 YAZ2C-2TC38-90 YAZ2C-2NTC38 YAZ2C-2NTC38-45 YAZ2C-2NTC38-90 YAZ1C-2N YAZ1C-2N-45 YAZ1C-2N-90 YAZ1C-2TC14 YAZ1C-2TC14-45 YAZ1C-2TC14-90 YAZ1C-2TC14E2 YAZ1C-2TC14E2-45 YAZ1C-2TC14E2-90 YAZ1C-2TC38 YAZ1C-2TC38-45 YAZ1C-2TC38-90 YAZ25-2N 1 YAZ25-2N-45 2 YAZ25-2N-90 3 AWG #3 AWG #2 SOL #2 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 25 3/8 1 .58 1/2 1-3/4 .83 #10 3/4 .60 1/4 5/8 .60 1/4 3/4 .60 1/4 1 .60 5/16 3/4 .60 3/8 3/4 .60 3/8 7/8 .60 3/8 1 .60 35 3/8 1-3/4 .60 1/2 1-3/4 .83 1/4 #1 AWG 90° T T 45° (Continued) Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B 5/8 .67 50 1/4 3/4 .67 3/8 1 .67 Figure Dimensions (B) (T) (L) 3.39 1.25 .08 3.13 2.11 4.60 1.25 .12 4.32 3.32 2.85 1.25 .11 2.65 1.58 2.85 1.25 .11 2.65 1.58 2.97 1.25 .11 2.77 1.71 3.22 1.25 .11 3.02 1.96 3.03 1.25 .11 2.84 1.77 3.16 1.25 .11 2.96 1.90 3.28 1.25 .11 3.09 2.02 3.41 1.25 .11 3.21 2.14 4.16 1.25 .11 3.96 2.90 4.76 1.38 .12 4.45 3.34 3.01 1.38 .10 2.75 1.60 3.13 1.38 .10 2.87 1.73 3.57 1.38 .10 3.31 2.16 Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W3CRT (2) W3CRT (2) U3CRT (2) White 9 U2CRT (2) Brown 10 1-5/16 Y1MR (4) Y2MR (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) W2CVT (2) W2CVT (2) Y81KFT (2) W2CRT (2) W2CRT (2) Y81KFTMBH (2) X2CRT (2) X2CRT (2) PATKFT-18V (2) 1-5/16 Y1MR (4) MY29-3 (2) MY29-11 (2) W1CVT (2) W1CVT (2) MRC840 (2) W1CRT-1 (2) W1CRT-1 (2) Y644HS (1) X1CRT-1 (2) X1CRT-1 (2) Y81KFT (2) Y81KFTMBH (2) PATKFT-18V (2) U1CRT-1 (2) U4CABT (2) Green 11 or 1-7/16 375 MY29-3 (2) MY29-11 (2) MRC840 (4) W25RT (4) W25VT (4) 4.52 1.38 .11 Y644HS (1) W25VT (4) X25RT (4) Y81KFT (2) X25RT (4) W25RT (4) 3.38 Y81KFTMBH (2) PATKFT-18V (2) U25RT (2) U2CABT (2) Pink 4.79 1/0 AWG - 1/2 1-3/4 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. .83 ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. 12 or 1-7/16 348 " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. C-61 BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) B 90° T C-62 Catalog Number YAZ25-2TC14 YAZ25-2TC14-45 YAZ25-2TC14-90 YAZ25-2TC14E2 YAZ25-2TC14E2-45 YAZ25-2TC14E2-90 YAZ25-2TC14E1 YAZ25-2TC14E1-45 YAZ25-2TC14E1-90 YAZ25-2TC516E6 YAZ25-2TC516E6-45 YAZ25-2TC516E6-90 YAZ25-2TC516 YAZ25-2TC516-45 YAZ25-2TC516-90 YAZ25-2TC38 YAZ25-2TC38-45 YAZ25-2TC38-90 YAZ25-2NTC38 YAZ25-2NTC38-45 YAZ25-2NTC38-90 YAZ26-2N YAZ26-2N-45 YAZ26-2N-90 YAZ26-2TC14 YAZ26-2TC14-45 YAZ26-2TC14-90 YAZ26-2TC14E2 YAZ26-2TC14E2-45 YAZ26-2TC14E2-90 YAZ26-2TC38 YAZ26-2TC38-45 YAZ26-2TC38-90 YAZ27-2N YAZ27-2N-45 YAZ27-2N-90 YAZ27-2TC14E2 YAZ27-2TC14E2-45 YAZ27-2TC14E2-90 YAZ27-2TC38 YAZ27-2TC38-45 YAZ27-2TC38-90 YAZ28-2N YAZ28-2N-45 YAZ28-2N-90 YAZ28-2TC14E2 YAZ28-2TC14E2-45 YAZ28-2TC14E2-90 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG *** MM2 - 45° L L L Fig. 1 Fig. 2 Fig. 3 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 5/8 1/4 3/4 1/4 1 5/16 7/8 5/16 1 3/8 1 3/8 1-3/4 1/2 1 3/4 1/4 5/8 70 - 1/4 3/4 3/8 1 1/2 1-3/4 1/4 3/4 3/8 1 1/2 1-3/4 1/4 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T T Conductor Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B 3/4 Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 3.04 .75 1.38 .12 2.81 1.64 3.16 .75 1.38 .12 2.93 1.76 3.41 .75 1.38 .12 3.18 2.01 3.35 W25RT (4) .75 1.38 .12 3.12 W25VT (4) 1.95 X25RT (4) 3.47 .75 1.38 .12 3.24 2.08 3.60 .75 1.38 .12 3.37 2.20 4.35 .75 1.38 .12 4.12 2.95 MY29-3 (2) 4.95 MY29-11 (2) .83 1.50 .12 4.67 MRC840 (4) 3.41 Y644HS (1) 3.20 Y81KFT (2) .83 1.50 .12 2.92 Y81KFTMBH (2) W26VT (4) 1.66 PAT81KFT-18V (2) W26RT (4) 3.32 X26RT (4) .83 1.50 .12 3.05 1.79 3.76 .83 1.50 .12 3.48 2.22 4.98 .91 1.50 .13 4.71 3.44 3.36 W27VT (4) .90 1.50 .12 3.08 W27RT (4) 1.82 X27RT (6) 3.80 .90 1.50 .12 3.52 2.25 5.15 1.02 1.62 .14 4.86 W28VT (4) 3.48 W28RT (4) 3.55 X28RT (6) 1.02 1.62 .14 3.25 1.86 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W25VT (4) W25RT (4) W25RT (4) U25RT (2) U2CABT (2) Pink W26VT (4) W26RT (4) X26RT (4) U26RT (2) Black 13 1-9/16 W27VT (4) W27RT (4) X27RT (6) U27RT (2) Orange 14 1-9/16 W28VT (4) W28RT (4) X28RT (6) U28RT (2) Purple 15 1-11/16 12 or 1-7/16 348 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) B 90° T Catalog Number YAZ28-2TC38 YAZ28-2TC38-45 YAZ28-2TC38-90 YAZ28-2NTC38 YAZ28-2NTC38-45 YAZ28-2NTC38-90 3 YAZ29-2N YAZ29-2N-45 YAZ29-2N-90 YAZ29-2TC38 YAZ29-2TC38-45 YAZ29-2TC38-90 YAZ30-2N YAZ30-2N-45 YAZ30-2N-90 YAZ30-2TC38 YAZ30-2TC38-45 YAZ30-2TC38-90 YAZ31-2N YAZ31-2N-45 YAZ31-2N-90 YAZ31-2TC14E2 YAZ31-2TC14E2-45 YAZ31-2TC14E2-90 YAZ31-2TC38 YAZ31-2TC38-45 YAZ31-2TC38-90 YAZ32-2N YAZ32-2N-45 YAZ32-2N-90 YAZ32-2TC38 YAZ32-2TC38-45 YAZ32-2TC38-90 YAZ33-2N YAZ33-2N-45 YAZ33-2N-90 YAZ34-2N YAZ34-2N-45 YAZ34-2N-90 YAZ34-2TC14E2 YAZ34-2TC14E2-45 YAZ34-2TC14E2-90 YAZ34-2TC38 YAZ34-2TC38-45 YAZ34-2TC38-90 YAZ35-2N YAZ35-2N-45 YAZ35-2N-90 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 45° L L L Fig. 1 Fig. 2 Fig. 3 Stud Stud Hole Hole Tongue Size Spacing Width 3/8 4/0 AWG 3/8 1/2 250 kcmil 3/8 1/2 300 kcmil 150 3/8 1/2 350 kcmil 185 1/4 3/8 1/2 400 kcmil 3/8 450 kcmil - 1/2 1/2 500 kcmil 240 1/4 3/8 550 kcmil - 1/2 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. T T Conductor Fig # 1 2 3 1 2 B B Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 3.99 MY29-3 (2) 1 1.02 1.62 .14 3.69 MY29-11 (2) 2.30 MRC840 (4) W28VT (4) 4.74 Y644HS (1) W28RT (4) 4.44 Y81KFT (2) X28RT (6) 1-3/4 1.02 1.62 .14 Y81KFTMBH (2) 3.05 PAT81KFT-18V (2) 5.18 MY29-3 (2) 1-3/4 1.10 1.62 .16 4.92 MY29-11(2) 3.52 Y644HS (1) W29VT (4) 3.99 Y81KFT (2) X29RT (8) 1 1.10 1.62 .14 3.73 Y81KFTMBH (2) 2.34 PAT81KFT-18V (2) 5.60 1-3/4 1.20 2.00 .16 5.23 3.56 W30VT (4) 4.42 1 1.20 2.00 .16 4.04 2.37 5.64 1-3/4 1.29 2.00 .18 5.29 3.60 Y644HS (1) 4.02 Y81KFT (3) 3/4 1.29 2.00 .18 3.66 W31VT (4) Y81KFTMBH (3) 1.97 PAT81KFT-18V (3) 4.45 1 1.29 2.00 .18 4.10 2.41 5.81 1-3/4 1.40 2.12 .19 5.44 3.64 W32VT (4) 4.62 1 1.40 2.12 .19 4.25 2.46 5.89 1-3/4 1.48 2.13 .21 5.54 W33VT (4) 3.70 6.04 1-3/4 1.55 2.25 .23 5.69 3.73 Y644HS (1) 4.42 Y81KFT (4) 3/4 1.55 2.25 .23 4.06 W34VT (4) Y81KFTMBH (4) 2.10 PAT81KFT-18V (4) 4.85 1 1.55 2.25 .23 4.50 2.54 6.45 1-3/4 1.65 2.63 .25 6.03 3.77 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W28VT (4) W28RT (4) X28RT (6) U28RT (2) Purple 15 1-11/16 X29RT (8) W29VT (4) W29RT (4) U29RT (2) Yellow 1-11/16 W30VT (4) W30RT (4) U30RT (4) U28ART (4) White 17 or 2-1/16 298 W31VT (4) W31RT (4) U31RT (4) U29ART (4) Red 18 or 2-1/16 324 W32VT (4) W32RT (4) U32RT (4) U30ART (4) Blue 19 or 2/16 470 W33VT (4) W33RT (4) U33RT (4) Gray 326 or 2-5/16 538 W34VT (4) W34RT (4) U34RT (4) U31ART (4) Brown 20 or 2-5/16 299 - U35RT (4) Yellow 16 21 2-11/16 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. C-63 BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) B T Catalog Number YAZ36-2N YAZ36-2N-45 YAZ36-2N-90 YAZ36-2TC38 YAZ36-2TC38-45 YAZ36-2TC38-90 YAZ37-2N YAZ37-2N-45 YAZ37-2N-90 YAZ38-2N YAZ38-2N-45 YAZ38-2N-90 YAZ39-2N YAZ39-2N-45 YAZ39-2N-90 YAZ39-2NT38 YAZ39-2NT38-45 YAZ39-2NT38-90 YAZ39-2TC38 YAZ39-2TC38-45 YAZ39-2TC38-90 YAZ39-2NNT YAZ39-2NNT-45 YAZ39-2NNT-90 YAZ40-2N YAZ40-2N-45 YAZ40-2N-90 YAZ41-2N YAZ41-2N-45 YAZ41-2N-90 YAZ44-2N YAZ44-2N-45 YAZ44-2N-90 YAZ44-2TC38 YAZ44-2TC38-45 YAZ44-2TC38-90 YAZ45-2N YAZ45-2N-45 YAZ45-2N-90 YAZ453-2N YAZ453-2N-45 YAZ453-2N-90 YAZ46-2N YAZ46-2N-45 YAZ46-2N-90 YAZ47-2N YAZ47-2N-45 YAZ47-2N-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/2 600 kcmil 1-3/4 1.74 300 3/8 1 1.74 650 kcmil - 1/2 1-3/4 1.80 700 kcmil - 1/2 1-3/4 1.84 1/2 1-3/4 1.91 750 kcmil 3/8 1 1.63 3/8 1 1.91 - 1/2 1-3/4 1.63 800 kcmil 400 1/2 1-3/4 1.98 850 kcmil - 1/2 1-3/4 2.01 1/2 1-3/4 2.19 1000 kcmil 500 3/8 1 2.19 1250 kcmil - 1/2 1-3/4 2.46 1300 kcmil - 1/2 1-3/4 2.53 1500 kcmil - 1/2 1-3/4 2.69 1750 kcmil - 1/2 1-3/4 2.90 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. 90° T T 45° Conductor C-64 B B L L L Fig. 1 Fig. 2 Fig. 3 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 6.55 2.69 .27 6.14 3.81 U36RT (4) 5.55 U32ART (4) 2.69 .26 5.14 2.81 6.70 2.81 .27 6.26 U37RT (4) 3.84 6.72 2.81 .27 6.26 U38RT (4) 3.84 6.82 2.88 .27 6.34 3.87 5.82 Y644HS (1) 2.88 .27 5.34 Y81KFT (4) U39RT (4) 2.87 Y81KFTMBH (4) P39RT (4) 5.82 PAT81KFT-18V (4) ** 2.88 .27 5.34 2.87 6.82 2.88 .27 6.34 3.87 6.89 P40RT (4) 2.94 .30 6.46 ** 3.91 6.91 2.94 .31 6.48 3.93 7.08 3.00 .33 6.66 4.02 P44RT (4) 6.09 ** 3.00 .33 5.66 3.02 7.38 P45RT (6) 3.19 .38 6.99 ** 4.13 7.41 3.19 .39 7.03 4.16 7.48 P46RT (6) 3.19 .40 7.10 ** 4.22 7.82 3.44 .42 7.40 4.30 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). Wire Color Die Strip Code Index Length Green 22 or 472 Orange 23 2/4 2-7/8 Pink 400 2-7/8 Black 24 2-15/16 Orange 25 3 Gold 3 White 27 3-1/16 Yellow 29 3-1/4 Orange 30 2-1/16 Green 31 3-5/16 Gray 3-1/2 33 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression TWO HOLE HYLUG™ CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) B Catalog Number YAZ48-2N YAZ48-2N-45 YAZ48-2N-90 T T 45° Stud Stud Hole Hole Tongue Size Spacing Width Figure Dimensions (B) (T) (L) 7.89 1/2 1-3/4 3.10 3.44 .46 7.54 4.40 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. 90° T L L L Fig. 1 Fig. 2 Fig. 3 Conductor Fig *** # AWG MM2 1 2 2000 kcmil 3 B B Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix "U" to catalog number (example: YA25U). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. - - Wire Color Die Strip Code Index Length Brown 34 3-1/2 C-65 BURNDY Compression TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL COLOR CODE AND DIE INFORMATION BEVELED ENTRY INSPECTION WINDOW TYPES YA-L-2TC, YA-L-2TC-FX, YAV-L-2TC-FX CRIMP ELECTRO-TIN PLATED CABLE ACCOMMODATION ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. UL Listed 90° C, 600 Volts to 35 KV ◆ B C-66 COPPER COMPRESSION TERMINAL B B T T Fig. 1 Conductor Catalog Number YA8CL2TC10 YA8CL2TC10-45 YA8CL2TC10-90 YA8CL2TC14 YA8CL2TC14-45 YA8CL2TC14-90 YA8CL2TC14E1 YA8CL2TC14E1-45 YA8CL2TC14E1-90 YA8CL2TC14E2 YA8CL2TC14E2-45 YA8CL2TC14E2-90 YA8CL2TC38 YA8CL2TC38-45 YA8CL2TC38-90 YAV6C-L2TC10-FX YAV6C-L2TC10-FX-45 YAV6C-L2TC10-FX-90 YAV6C-L2TC10E2-FX YAV6C-L2TC10E2-FX-45 YAV6C-L2TC10E2-FX-90 YAV6C-L2TC10E4-FX YAV6C-L2TC10E4-FX-45 YAV6C-L2TC10E4-FX-90 YAV6C-L2TC10E9-FX YAV6C-L2TC10E9-FX-45 YAV6C-L2TC10E9-FX-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width # 10 5/8 .41 1/4 5/8 .44 1/4 1 .44 1/4 3/4 .44 3/8 1 .58 # 10 5/8 .44 # 10 3/4 .48 37/24 #8 WELD ** 10 #8 AWG 61/24 ** #6 WELD #6 AWG 16 # 10 11/16 .44 # 10 1/2 .48 * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 1.84 .44 .08 1.83 1.37 1.95 MRC840 (1) .44 .08 1.94 MY29-3 (1) 1.49 MY29-11 (1) 2.33 Y8MRB-1 (1) W8CVT (1) W8CVT (1) .44 .08 2.32 Y2MR (1) W8CRT (1) W8CRT (1) U8CRT (1) 1.87 Y1MR (1) X8CRT (1) X8CRT (1) 2.08 Y81KFT (1) .44 .08 2.07 Y81KFTMBH (1) 1.62 PAT81KFT-18V (1) 2.52 .44. .06 2.46 2.05 1.94 .50 .07 1.86 1.38 MRC840 (1) 2.06 MY29-11 (1) .50 .08 2.06 Y2MR (1) W5CVT (1) W5CVT (1) 1.57 Y1MR (1) W5CRT (1) W5CRT (1) U5CRT (1) 2.00 Y81KFT (1) X5CRT (1) X5CRT (1) .50 .07 1.95 Y81KFTMBH (1) 1.44 PAT81KFT-18V (1) 1.81 .50 .08 1.77 1.27 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Fig. 3 Wire Color Die Strip Code Index Length Red 49 7/16 Blue 7 1/2 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) Catalog Number YAV6C-L2TC14-FX YAV6C-L2TC14-FX-45 YAV6C-L2TC14-FX-90 YAV6C-L2TC14E2-FX YAV6C-L2TC14E2-FX-45 YAV6C-L2TC14E2-FX-90 YAV6C-L2TC14E1-FX YAV6C-L2TC14E1-FX-45 YAV6C-L2TC14E1-FX-90 YAV6C-L2TC516-FX YAV6C-L2TC516-FX-45 YAV6C-L2TC516-FX-90 YAV6C-L2TC38-FX YAV6C-L2TC38-FX-45 YAV6C-L2TC38-FX-90 YAV6C-L2NTC-FX YAV6C-L2NTC-FX-45 YAV6C-L2NTC-FX-90 YAV4C-L2NT10-FX YAV4C-L2NT10-FX-45 YAV4C-L2NT10-FX-90 YAV4C-L2NT10E1-FX YAV4C-L2NT10E1-FX-45 YAV4C-L2NT10E1-FX-90 YAV4C-L2TC14-FX YAV4C-L2TC14-FX-45 YAV4C-L2TC14-FX-90 YAV4C-L2TC14E2-FX YAV4C-L2TC14E2-FX-45 YAV4C-L2TC14E2-FX-90 YAV4C-L2TC14E1-FX YAV4C-L2TC14E1-FX-45 YAV4C-L2TC14E1-FX-90 YAV4C-L2TC516-FX YAV4C-L2TC516-FX-45 YAV4C-L2TC516-FX-90 YAV4C-L2TC38-FX YAV4C-L2TC38-FX-45 YAV4C-L2TC38-FX-90 YAV4C-L2NTC-FX YAV4C-L2NTC-FX-45 YAV4C-L2NTC-FX-90 YAV2C-L2TC14-FX YAV2C-L2TC14-FX-45 YAV2C-L2TC14-FX-90 YAV2C-L2TC14E2-FX YAV2C-L2TC14E2-FX-45 YAV2C-L2TC14E2-FX-90 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 5/8 .48 1/4 3/4 .48 1/4 1 .48 5/16 1 .52 3/8 1 .58 1/2 1-3/4 .83 # 10 5/8 .41 # 10 1 .41 1/4 5/8 .55 1/4 3/4 .55 61/24 ** #6 WELD 16 #6 AWG 91/24 105/24 #4 WELD 1/4 1 .55 5/16 1 .55 3/8 1 .58 1/2 1-3/4 .83 1/4 5/8 .68 1/4 3/4 .68 #4 AWG 125/24 150/24 #2 WELD #2 AWG 35 * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ** The 16 MM2 referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T Fig. 1 Conductor Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B T T Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 2.06 .50 .08 2.02 1.52 2.19 .50 .08 2.15 1.64 2.44 MY29-11 (1) .50 .08 2.40 Y2MR (1) W5CVT (1) W5CVT (1) 1.89 Y1MR (1) W5CRT (1) W5CRT (1) U5CRT (1) 2.50 Y81KFT (1) X5CRT (1) X5CRT (1) .50 .07 2.45 Y81KFTMBH (1) 1.95 PAT81KFT-18V (1) 2.62 .50 .06 2.56 2.07 3.81 .50 .12 3.67 3.29 1.95 .50 .09 1.94 1.43 2.33 .50 .09 2.31 1.80 2.08 .50 .09 2.06 1.55 2.20 .50 .09 2.19 W4CVT (1) W4CVT (1) 1.68 W4CRT (1) W4CRT (1) U4CRT (1) 2.45 MY29-11 (1) X4CRT (1) X4CRT (1) .50 .09 2.44 Y2MR (2) 1.93 Y1MR (2) 2.52 Y81KFT (1) .50 .09 2.50 Y81KFTMBH (1) 1.99 PAT81KFT-18V (1) 2.68 .50 .08 2.64 2.11 3.87 .50 .12 3.91 3.32 2.26 .63 .10 2.22 W2CVT (1) W2CVT (1) 1.60 W2CRT (1) W2CRT (1) U2CRT (1) 2.38 X2CRT (1) X2CRT (1) .63 .10 2.34 1.73 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Fig. 3 Wire Color Die Strip Code Index Length C-67 Blue 7 7/16 Gray 8 1/2 Brown 10 11/16 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) Catalog Number C-68 YAV2C-L2TC14E1-FX YAV2C-L2TC14E1-FX-45 YAV2C-L2TC14E1-FX-90 YAV2C-L2TC516-FX YAV2C-L2TC516-FX-45 YAV2C-L2TC516-FX-90 YAV2C-L2TC38-FX YAV2C-L2TC38-FX-45 YAV2C-L2TC38-FX-90 YAV2C-L2NTC-FX YAV2C-L2NTC-FX-45 YAV2C-L2NTC-FX-90 YAV1C-L2TC14-FX YAV1C-L2TC14-FX-45 YAV1C-L2TC14-FX-90 YAV1C-L2TC14E1-FX YAV1C-L2TC14E1-FX-45 YAV1C-L2TC14E1-FX-90 YAV1C-L2TC14E2-FX YAV1C-L2TC14E2-FX-45 YAV1C-L2TC14E2-FX-90 YAV1C-L2TC516-FX YAV1C-L2TC516-FX-45 YAV1C-L2TC516-FX-90 YAV1C-L2TC38-FX YAV1C-L2TC38-FX-45 YAV1C-L2TC38-FX-90 YAV1C-L2NTC-FX YAV1C-L2NTC-FX-45 YAV1C-L2NTC-FX-90 YAV25-L2TC14-FX YAV25-L2TC14-FX-45 YAV25-L2TC14-FX-90 YAV25-L2TC14E2-FX YAV25-L2TC14E2-FX-45 YAV25-L2TC14E2-FX-90 YAV25-L2TC516E2-FX YAV25-L2TC516E2-FX-45 YAV25-L2TC516E2-FX-90 YAV25-L2TC516-FX YAV25-L2TC516-FX-45 YAV25-L2TC516-FX-90 YAV25-L2TC38-FX YAV25-L2TC38-FX-45 YAV25-L2TC38-FX-90 YAV25-L2TC12E1-FX YAV25-L2TC12E1-FX-45 YAV25-L2TC12E1-FX-90 AWG *** MM2 150/24 #2 WELD Stud Stud Hole Hole Tongue Size Spacing Width 1/4 1 .68 5/16 1 .68 35 #2 AWG 3/8 1 .68 1/2 1-3/4 .83 1/4 5/8 .75 1/4 1 .75 1/4 3/4 .75 175/24 225/24 #1 WELD 5/16 1 .75 3/8 1 .75 1/2 1-3/4 .83 1/4 5/8 .83 1/4 3/4 .83 5/16 3/4 .83 5/16 1 . .83 3/8 1 .83 1/2 1 .83 #1 AWG 275/24 1/0 WELD 1/0 AWG 50 * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T Fig. 1 Conductor Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B T T Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 2.63 .63 .10 2.60 1.98 2.71 MY29-11 (1) .63 .10 2.70 Y2MR (2) W2CVT (1) W2CVT (1) 2.04 Y1MR (2) W2CRT (1) W2CRT (1) U2CRT (1) 2.82 Y81KFT (1) X2CRT (1) X2CRT (1) .63 .10 2.78 Y81KFTMBH (1) 2.17 PAT81KFT-18V (1) 4.07 .63 .08 3.93 3.34 2.35 .69 .12 2.32 1.64 2.71 .69 .12 2.69 2.00 2.47 .69 .12 2.45 W1CVT (1) W1CVT (1) 1.76 W1CRT-1 (1) W1CRT-1 (1) U1CRT-1 (1) 2.79 X1CRT-1 (1) X1CRT-1 (1) .69: .12 2.76 2.08 2.91 .69 .12 2.88 2.20 4.10 .69 .11 4.04 MY29-11 (1) 3.38 Y81KFT (1) 2.39 Y81KFTMBH (1) .69 .12 2.35 PAT81KFT-18V (1)) 1.66 2.51 .69 .12 2.47 1.79 2.57 .69 .12 2.53 W25VT (2) W25VT (2) 1.85 W25RT (2) W25RT (2) U25RT (1) 2.82 X25RT (2) X25RT (2) .69 .12 2.78 2.10 2.95 .69 .12 2.91 2.23 3.20 .69 .12 3.16 2.48 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. Fig. 3 Wire Color Die Strip Code Index Length Brown 10 11/16 Green 11 11/16 Pink 12 11/16 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) Catalog Number YAV25-L2NTC-FX YAV25-L2NTC-FX-45 YAV25-L2NTC-FX-90 YAV26-L2TC14-FX YAV26-L2TC14-FX-45 YAV26-L2TC14-FX-90 YAV26-L2TC14E2-FX YAV26-L2TC14E2-FX-45 YAV26-L2TC14E2-FX-90 YAV26-L2TC516-FX YAV26-L2TC516-FX-45 YAV26-L2TC516-FX-90 YAV26-L2TC38-FX YAV26-L2TC38-FX-45 YAV26-L2TC38-FX-90 YAV26-L2TC12E1-FX YAV26-L2TC12E1-FX-45 YAV26-L2TC12E1-FX-90 YAV26-L2NTC-FX YAV26-L2NTC-FX-45 YAV26-L2NTC-FX-90 YAV27-L2TC14-FX YAV27-L2TC14-FX-45 YAV27-L2TC14-FX-90 YAV27-L2TC38-FX YAV27-L2TC38-FX-45 YAV27-L2TC38-FX-90 YAV27-L2NTC-FX YAV27-L2NTC-FX-45 YAV27-L2NTC-FX-90 YAV27-L2NTC516-FX YAV27-L2NTC516-FX-45 YAV27-L2NTC516-FX-90 YAV28-L2TC14E2-FX YAV28-L2TC14E2-FX-45 YAV28-L2TC14E2-FX-90 YAV28-L2TC14-FX YAV28-L2TC14-FX-45 YAV28-L2TC14-FX-90 YAV28-L2TC516-FX YAV28-L2TC516-FX-45 YAV28-L2TC516-FX-90 YAV28-L2TC38-FX YAV28-L2TC38-FX-45 YAV28-L2TC38-FX-90 YAV28-L2NTC-FX YAV28-L2NTC-FX-45 YAV28-L2NTC-FX-90 AWG 275/24 1/0 AWG 1/0 WELD *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 50 1/2 1-3/4 .83 1/4 5/8 .93 1/4 3/4 .93 5/16 1 .93 325/24 2/0 WELD 70 2/0 AWG 3/8 1 .93 1/2 1 .93 1/2 1-3/4 .93 1/4 5/8 1.03 3/8 1 1.03 450/24 3/0 WELD 95 3/0 AWG 1/2 1-3/4 1.03 5/16 1 1.03 1/4 3/4 1.12 1/4 5/8 1.12 5/16 1 1.12 3/8 1 1.12 1/2 1-3/4 1.20 550/24 ** 4/0 WELD 120 4/0 AWG * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ** The 120 MM2 referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T Fig. 1 Conductor Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B T T Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 4.14 .69 .12 4.10 W25VT (2) W25VT (2) U25RT (1) 3.41 2.56 .81 .13 2.49 1.70 2.68 .81 .13 2.61 1.83 2.99 .81 .13 2.93 W26VT (2) W26VT (2) 2.14 W26RT (2) W26RT (2) U26RT (1) 3.12 X26RT (2) X26RT (2) .81 .13 3.05 2.26 3.37 .81 .13 3.30 2.51 4.31 .81 .13 4.24 3.45 2.83 MY29-11 (1) 1.00 .14 2.69 Y644HS (1) 1.74 Y81KFT (1) 3.35 Y81KFTMBH (1) W27VT (2) 1.00 .14 3.23 PAT81KFT-18V (1) W27VT (2) 2.30 W27RT (2) W27RT (2) U27RT (1) 4.54 X27RT (3) X27RT (3) 1.00 .14 4.42 3.49 3.22 1.00 .14 3.11 2.18 2.91 1.03 .15 2.80 1.86 2.86 1.03 .15 2.74 1.78 3.30 W28VT (2) W28VT (2) 1.03 .15 3.18 W28RT (2) W28RT (2) U28RT (1) 2.22 X28RT (3) X28RT (3) 3.43 1.03 .15 3.30 2.34 4.18 1.03 .15 4.05 3.09 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Fig. 3 Wire Color Die Strip Code Index Length C-69 Pink 12 11/16 Black 13 13/16 Orange 14 1 Purple 15 1-1/16 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) Stud Stud Hole Hole Tongue Size Spacing Width 1/4 3/4 1.14 3/8 1 .94 1/2 1 1.14 1/2 1-1/4 1.14 1/2 1-3/4 1.14 1/4 3/4 1.12 1/4 5/8 1.12 5/16 1 1.12 3/8 1 1.12 1/2 1-3/4 1.20 3/8 1 .94 1/2 1 1.14 1/2 1-1/4 1.14 3/8 1 1.20 1/2 1-1/4 1.20 1/2 1-3/4 1.20 * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ** The 120 MM2 referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T Fig. 1 Conductor Fig *** Catalog Number # AWG MM2 1 C-70 YAV28-L2TC14E2 YAV28-L2TC14E2-45 2 YAV28-L2TC14E2-90 3 YAV28-L2NT38-FX 1 YAV28-L2NT38-FX-45 2 YAV28-L2NT38-FX-90 3 550/24 YAV28-LTC12E1-FX 1 ** YAV28-LTC12E1-FX-45 2 4/0 WELD YAV28-LTC12E1-FX-90 3 120 YAV28-L2TC12-FX 1 4/0 AWG YAV28-L2TC12-FX-45 2 YAV28-L2TC12-FX-90 3 YAV28-L2NTC-FX 1 YAV28-L2NTC-FX-45 2 YAV28-L2NTC-FX-90 3 YAV29-L2TC14E2-FX 1 YAV29-L2TC14E2-FX-45 2 YAV29-L2TC14E2-FX-90 3 YAV29-L2TC14-FX 1 YAV29-L2TC14-FX-45 2 YAV29-L2TC14-FX-90 3 YAV29-L2TC516-FX 1 YAV29-L2TC516-FX-45 2 YAV29-L2TC516-FX-90 3 YAV29-L2TC38-FX 1 YAV29-L2TC38-FX-45 2 550/24 YAV29-L2TC38-FX-90 3 YAV29-L2NTC-FX 1 4/0 WELD YAV29-L2NTC-FX-45 2 YAV29-L2NTC-FX-90 3 YAV29-L2NT38-FX 1 YAV29-L2NT38-FX-45 2 YAV29-L2NT38-FX-90 3 YAV29-LTC12E1-FX 1 YAV29-LTC12E1-FX-45 2 YAV29-LTC12E1-FX-90 3 YAV29-L2TC12-FX 1 YAV29-L2TC12-FX-45 2 YAV29-L2TC12-FX-90 3 YA30-L2TC38-FX 1 YA30-L2TC38-FX-45 2 YA30-L2TC38-FX-90 3 YA30-L2TC12-FX 1 250 FLEX YA30-L2TC12-FX-45 2 CLASS G 259 STR YA30-L2TC12-FX-90 3 CLASS H 427 STR YA30-L2NTC-FX 1 YA30-L2NTC-FX-45 2 YA30-L2NTC-FX-90 3 B B T T Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 2.99 1.03 .15 2.87 1.90 3.44 1.03 .15 3.36 2.36 MY29-11 (1) 3.68 Y644HS (1) W28VT (2) W28VT (2) 1.03 .15 3.55 Y81KFT (1) W28RT (2) W28RT (2) U28RT (1) 2.59 Y81KFTMBH (1) X28RT (3) X28RT (3) 3.93 PAT81KFT-18V (1) 1.03 .15 3.80 2.84 4.62 1.03 .15 4.49 3.53 2.91 1.03 .16 2.80 1.86 2.86 1.03 .16 2.74 1.78 3.30 1.03 .16 3.18 2.22 3.43 1.03 .16 3.30 Y644HS (1) W29VT (2) W29VT (2) 2.34 Y81KFT (1) W29RT (2) U29RT (1) X29RT (4) 4.18 Y81KFTMBH (1) X29RT (4) 1.03 .16 4.05 PAT81KFT-18V (1) 3.09 3.44 1.03 .16 3.36 2.36 3.68 1.03 .16 3.55 2.59 3.93 1.03 .16 3.80 2.84 3.45 1.03 .16 3.36 2.37 Y644HS (1) 3.95 W29VT (2) W29VT (2) Y81KFT (1) 1.03 .16 3.86 W29RT (2) U29RT (1) Y81KFTMBH (1) X29RT (4) 2.87 X29RT (4) PAT81KFT-18V (1) 4.63 1.03 .16 4.55 3.56 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Fig. 3 Wire Color Die Strip Code Index Length Purple 15 1-1/16 Yellow 16 1-1/16 Yellow 16 1-1/16 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) T Catalog Number YA31-L2TC38-FX YA31-L2TC38-FX-45 YA31-L2TC38-FX-90 YA31-L2TC12-FX YA31-L2TC12-FX-45 YA31-L2TC12-FX-90 YA31-L2NTC-FX YA31-L2NTC-FX-45 YA31-L2NTC-FX-90 YA31-L2NTC38-FX YA31-L2NTC38-FX-45 YA31-L2NTC38-FX-90 YA32-L2TC38-FX YA32-L2TC38-FX-45 YA32-L2TC38-FX-90 YA32-L2NTC-FX YA32-L2NTC-FX-45 YA32-L2NTC-FX-90 YA34-L2TC38-FX YA34-L2TC38-FX-45 YA34-L2TC38-FX-90 YA34-L2TC12-FX YA34-L2TC12-FX-45 YA34-L2TC12-FX-90 YA34-L2NTC-FX YA34-L2NTC-FX-45 YA34-L2NTC-FX-90 YA34-L2TC516-FX YA34-L2TC516-FX-45 YA34-L2TC516-FX-90 YA34-L2NT38-FX YA34-L2NT38-FX-45 YA34-L2NT38-FX-90 YA34-L2NTC38-FX YA34-L2NTC38-FX-45 YA34-L2NTC38-FX-90 YA36-L2TC38-FX YA36-L2TC38-FX-45 YA36-L2TC38-FX-90 YA36-L2NTC-FX YA36-L2NTC-FX-45 YA36-L2NTC-FX-90 YA38-L2TC38-FX YA38-L2TC38-FX-45 YA38-L2TC38-FX-90 YA38-L2TC12-FX YA38-L2TC12-FX-45 YA38-L2TC12-FX-90 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 3/8 250 FLEX 637/24 1 1.29 1/2 1-1/4 1.29 150 1/2 1-3/4 1.29 CLASS I, K, M 3/8 1-3/4 1.29 3/8 775/24 1 1.38 185 313.1 kcmil 1/2 1-3/4 1.38 3/8 1 1.52 1/2 1-1/4 1.52 373.7 kcmil 1/2 1-3/4 1.52 925/24 240 (350 MCM NOM) 5/16 1 1.55 3/8 1 .96 3/8 1-3/4 1.55 3/8 1100/24 1 1.72 444.4 kcmil 535.3 kcmil 1325/24 300 (500 MCM NOM) 1/2 1-3/4 1.72 3/8 1 1.81 1/2 1-1/4 1.81 * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. T Fig. 1 Conductor Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B T Figure Mechanical Dimensions Dieless MD6, OUR840, (B) (T) (L) (# of crimps) MD7-34R 3.51 1.06 .18 3.43 2.41 4.01 1.06 .18 3.93 2.91 W30VT (2) 4.70 1.06 .18 4.62 3.60 4.26 1.06 .18 4.18 3.16 3.69 1.19 .19 3.59 2.45 W31VT (2) 4.88 1.19 .19 4.78 3.64 3.88 1.27 .23 3.81 2.54 4.38 Y644HS (1) 1.27 .23 4.31 Y81KFT (1) 3.04 Y81KFTMBH (1) 5.06 PAT81KFT-18V (1) 1.27 .23 5.00 3.73 W32VT (2) 3.75 1.27 .23 3.69 2.42 3.88 1.27 .23 3.81 2.54 4.63 1.27 .23 4.56 3.29 4.24 1.38 .27 4.21 2.81 5.24 1.38 .27 5.21 3.81 4.35 1.45 .27 4.30 2.84 4.67 1.45 .27 4.61 3.16 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Fig. 2 Fig. 3 ▲ Installation Tooling Hydraulic BCT500HS, Y35,Y39,Y750, Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length C-71 W30VT (2) W30RT (2) U30RT (2) White 17 1-1/8 W31VT (2) W31RT (2) U31RT (2) Red 18 1-1/4 W32VT (2) W32RT (2) U32RT (2) Blue 19 1-5/16 - U34RT (2) - U38XRT (2) Brown 20 1-7/16 Pink L99 1-7/16 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL (Continued) T AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/2 1-3/4 1.81 535.3 kcmil 1325/24 5/16 1 1.84 300 3/8 (500 MCM NOM) 1 1.63 1/2 1-3/4 1.63 600 kcmil - 1/2 1-3/4 1.91 1/2 1-3/4 1.95 646 kcmil 400 3/8 1 1.98 1600/24 1/2 1-3/4 1.63 3/8 1 2.19 1/2 1-3/4 2.19 5/8 1-1/2 2.19 777.7 kcmil 1925/24 500 1/2 1-1/4 2.19 (750 MCM NOM) 1/2 1-1/2 2.19 3/8 1 1.63 1/2 1-3/4 1.63 * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. T Fig. 1 Conductor Fig Catalog Number # C-72 YA38-L2NTC-FX 1 YA38-L2NTC-FX-45 2 YA38-L2NTC-FX-90 3 YA38-L2TC516-FX 1 YA38-L2TC516-FX-45 2 YA38-L2TC516-FX-90 3 YA38-L2NT38-FX 1 YA38-L2NT38-FX-45 2 YA38-L2NT38-FX-90 3 YA38-L2NNT-FX 1 YA38-L2NNT-FX-45 2 YA38-L2NNT-FX-90 3 YA39-L2NTC-FX 1 YA39-L2NTC-FX-45 2 YA39-L2NTC-FX-90 3 YA40-L2NTC-FX 1 YA40-L2NTC-FX-45 2 YA40-L2NTC-FX-90 3 YA40-L2TC38-FX 1 YA40-L2TC38-FX-45 2 YA40-L2TC38-FX-90 3 YA40-L2NNT-FX 1 YA40-L2NNT-FX-45 2 YA40-L2NNT-FX-90 3 YA44-L2TC38-FX 1 YA44-L2TC38-FX-45 2 YA44-L2TC38-FX-90 3 YA44-L2NTC-FX 1 YA44-L2NTC-FX-45 2 YA44-L2NTC-FX-90 3 YA44-L2TC58-FX 1 YA44-L2TC58-FX-45 2 YA44-L2TC58-FX-90 3 YA44-L2TC12-FX 1 YA44-L2TC12-FX-45 2 YA44-L2TC12-FX-90 3 YA44-L2TC12E3-FX 1 YA44-L2TC12E3-FX-45 2 YA44-L2TC12E3-FX-90 3 YA44-L2NT38-FX 1 YA44-L2NT38-FX-45 2 YA44-L2NT38-FX-90 3 YA44-L2NNT-FX 1 YA44-L2NNT-FX-45 2 YA44-L2NNT-FX-90 3 B B T Figure Dimensions (B) (T) (L) 5.35 1.45 .27 5.30 3.84 4.04 1.45 .27 3.98 2.53 4.35 1.45 .27 4.30 2.84 5.35 1.45 .27 5.30 3.84 5.36 1.42 .27 5.31 3.87 5.38 1.42 .30 5.38 3.91 4.28 1.42 .30 4.20 2.72 5.38 1.42 .30 5.38 3.91 4.74 1.65 .33 4.71 3.02 5.74 1.65 .33 5.71 4.02 5.55 1.65 .33 5.52 3.83 5.05 1.65 .33 5.02 3.33 5.30 1.65 .33 5.27 3.58 4.74 1.65 .33 4.71 3.02 5.74 1.65 .33 5.71 4.02 Dieless (# of crimps) Fig. 2 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Wire Color Die Strip Code Index Length - - U38XRT (2) Pink L99 1-7/16 - - U38RT (2) Purple 23 - - U39RT (2) Black - - U44XRT (2) Yellow L115 1-5/8 1-3/8 24 1-5/16 Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED BEVELED ENTRY DIE AND COLOR CODE INFORMATION NO INSPECTION WINDOW CRIMPS TYPE YAG-L-2TC-LD LEAD PLATED COPPER COMPRESSION TERMINAL CABLE ACCOMMODATION C-73 B UL Listed 90° C, 600 Volts to 35 KV ◆ B B T T T 90° 45° L L Fig. 2 Fig. 3 L Fig. 1 Conductor Catalog Number YAG8CL-2TC14-LD YAG8CL-2TC14-LD-45 YAG8CL-2TC14-LD-90 YAG8CL-2TC38-LD YAG8CL-2TC38-LD-45 YAG8CL-2TC38-LD-90 YAG8CL-2TC10-LD YAG8CL-2TC10-LD-45 YAG8CL-2TC10-LD-90 YAG8CL-2TC14E1-LD YAG8CL-2TC14E1-LD-45 YAG8CL-2TC14E1-LD-90 YAG8CL-2TC14E2-LD YAG8CL-2TC14E2-LD-45 YAG8CL-2TC14E2-LD-90 YAG6CL-2TC10-LD YAG6CL-2TC10-LD-45 YAG6CL-2TC10-LD-90 YAG6CL-2TC10E2-LD YAG6CL-2TC10E2-LD-45 YAG6CL-2TC10E2-LD-90 YAG6CL-2TC10E4-LD YAG6CL-2TC10E4-LD-45 YAG6CL-2TC10E4-LD-90 YAG6CL-2TC10E-LD YAG6CL-2TC10E-LD-45 YAG6CL-2TC10E-LD-90 YAG6CL-2TC14-LD YAG6CL-2TC14-LD-45 YAG6CL-2TC14-LD-90 YAG6CL-2TC14E1-LD YAG6CL-2TC14E1-LD-45 YAG6CL-2TC14E1-LD-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 5/8 .41 3/8 1 .57 # 10 5/8 .41 1/4 1 .44 1/4 3/4 .44 # 10 5/8 .44 # 10 3/4 .48 # 10 11/16 .44 #8 WELD 37/24 ** 10 #8 AWG #6 WELD 61/24 ** 16 #6 AWG # 10 1/2 .48 1/4 5/8 .48 1/4 1 .48 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. Figure Dimensions (B) (T) (L) 1.95 .44 .08 1.94 1.00 2.52 .44 .06 2.46 2.05 1.84 .44 .08 1.83 1.37 2.33 .44 .08 2.32 1.87 2.08 .44 .08 2.07 1.62 1.94 .50 .07 1.86 1.38 2.06 .50 .08 2.02 1.57 2.00 .50 .07 1.95 1.44 1.81 .50 .08 1.77 1.27 2.06 .50 .08 2.02 1.52 2.44 .50 .08 2.40 1.89 Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 W8CVT W8CVT U8CRT MRC840 (1) MY29-3 (1) MY29-11 (1) Y8MRB-1 (1) W8CVT (1) Y2MR (1) W8CRT (1) Y1MR (1) X8CRT (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (1) Y2MR (1) W5CVT (1) Y1MR (1) W5CRT (1) Y81KFT (1) X5CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1) *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Wire Color Die Strip Code Index Length Red 49 1/2 W8CVT (1) W8CRT (1) X8CRT (1) U8CRT (1) Red 49 7/16 W5CVT (1) W5CRT (1) X5CRT (1) U5CRT (1) Blue 7 1/2 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) Catalog Number YAG6CL-2TC14E2-LD YAG6CL-2TC14E2-LD-45 YAG6CL-2TC14E2-LD-90 YAG6CL-2TC516-LD YAG6CL-2TC516-LD-45 YAG6CL-2TC516-LD-90 YAG6CL-2TC38-LD YAG6CL-2TC38-LD-45 YAG6CL-2TC38-LD-90 YAG6CL-2NTC-LD YAG6CL-2NTC-LD-45 YAG6CL-2NTC-LD-90 YAG4CL-2NT10-LD YAG4CL-2NT10-LD-45 YAG4CL-2NT10-LD-90 YAG4CL-2NT10E1-LD YAG4CL-2NT10E1-LD-45 YAG4CL-2NT10E1-LD-90 YAG4CL-2TC14-LD YAG4CL-2TC14-LD-45 YAG4CL-2TC14-LD-90 YAG4CL-2TC14E2-LD YAG4CL-2TC14E2-LD-45 YAG4CL-2TC14E2-LD-90 YAG4CL-2TC14E1-LD YAG4CL-2TC14E1-LD-45 YAG4CL-2TC14E1-LD-90 YAG4CL-2TC38-LD YAG4CL-2TC38-LD-45 YAG4CL-2TC38-LD-90 YAG4CL-2TC516-LD YAG4CL-2TC516-LD-45 YAG4CL-2TC516-LD-90 YAG4CL-2NTC-LD YAG4CL-2NTC-LD-45 YAG4CL-2NTC-LD-90 YAG2CL-2TC14-LD YAG2CL-2TC14-LD-45 YAG2CL-2TC14-LD-90 YAG2CL-2TC14E1-LD YAG2CL-2TC14E1-LD-45 YAG2CL-2TC14E1-LD-90 YAG2CL-2TC14E2-LD YAG2CL-2TC14E2-LD-45 YAG2CL-2TC14E2-LD-90 YAG2CL-2TC38-LD YAG2CL-2TC38-LD-45 YAG2CL-2TC38-LD-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 #6 WELD 61/24 ** 16 #6 AWG Stud Stud Hole Hole Tongue Size Spacing Width 1/4 3/4 .48 5/16 1 .52 3/8 1 .58 1/2 1-3/4 .83 # 10 5/8 .41 # 10 1 .41 1/4 5/8 .55 1/4 3/4 .55 #4 WELD 91/24 105/24 1/4 1 .55 3/8 1 .58 5/16 1 .55 . 1/2 1-3/4 .83 1/4 5/8 .68 1/4 1 .68 #4 AWG #2 WELD 125/24 150/24 35 1/4 3/4 .68 3/8 1 .68 #2 AWG * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** The 16 MM2 referenced here is for both Class 2 and Class 5 conductor. T 90° T 45° Conductor C-74 B B T L L L Fig. 1 Fig. 2 Fig. 3 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 2.18 .50 .08 2.15 1.64 2.50 MY29-11 (1) .50 .07 2.45 Y2MR (1) 1.95 Y1MR (1) W5CVT (1) W5CVT (1) Y81KFT (1) W5CRT (1) W5CRT (1) U5CRT (1) 2.62 .50 .06 2.56 Y81KFTMBH (1) X5CRT (1) X5CRT (1) 2.07 PAT81KFT-18V (1) 3.81 .50 .12 3.67 3.29 1.99 .50 .09 1.97 1.43 2.37 .50 .09 2.34 1.80 2.11 .50 .09 2.09 1.55 2.24 .50 .09 2.22 W4CVT (1) W4CVT (1) 1.68 W4CRT (1) W4CRT (1) U4CRT (1) 2.49 X4CRT (1) X4CRT (1 ) .50 .09 2.47 1.93 MY29-11 (1) 2.68 Y2MR (2) .50 .08 2.64 Y1MR (2) 2.11 Y81KFT (1) 2.56 Y81KFTMBH (1) .50 .09 2.53 PAT81KFT-18V (1) 1.99 3.87 .50 .12 3.91 3.32 2.28 .63 .10 2.23 1.60 2.63 .63 .10 2.60 W2CVT (1) W2CVT (1) 1.98 W2CRT (1) W2CRT (1) U2CRT (1) 2.40 X2CRT (1) X2CRT (1) .63 .10 2.36 1.73 2.84 .63 .10 2.79 2.17 *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Wire Color Die Strip Code Index Length Blue 7 1/2 Gray 8 1/2 Brown 10 11/16 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) YAG26L-2TC14-LD 1 YAG26L-2TC14-LD-45 2 YAG26L-2TC14-LD-90 3 AWG #2 WELD 125/24 150/24 #2 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 5/16 1 .68 1/2 1-3/4 .83 1/4 5/8 .75 1/4 3/4 .75 1/4 1 .75 35 #1 WELD 175/24 225/24 5/16 1 .75 3/8 1 .75 1/2 1-3/4 .83 1/4 5/8 .83 1/4 3/4 .83 5/16 3/4 .83 5/16 1 .83 3/8 1 .83 1/2 1-3/4 .83 1/2 1 .83 1/4 5/8 .93 #1 AWG 1/0 WELD 275/24 50 1/0 AWG 2/0 WELD 325/24 2/0 AWG 70 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T 90° T 45° Conductor Fig Catalog Number # YAG2CL-2TC516-LD 1 YAG2CL-2TC516-LD-45 2 YAG2CL-2TC516-LD-90 3 YAG2CL-2NTC-LD 1 YAG2CL-2NTC-LD-45 2 YAG2CL-2NTC-LD-90 3 YAG1CL-2TC14-LD 1 YAG1CL-2TC14-LD-45 2 YAG1CL-2TC14-LD-90 3 YAG1CL-2TC14E2-LD 1 YAG1CL-2TC14E2-LD-45 2 YAG1CL-2TC14E2-LD-90 3 YAG1CL-2TC14E1-LD 1 YAG1CL-2TC14E1-LD-45 2 YAG1CL-2TC14E1-LD-90 3 YAG1CL-2TC516-LD 1 YAG1CL-2TC516-LD-45 2 YAG1CL-2TC516-LD-90 3 YAG1CL-2TC38-LD 1 YAG1CL-2TC38-LD-45 2 YAG1CL-2TC38-LD-90 3 YAG1CL-2NTC-LD 1 YAG1CL-2NTC-LD-45 2 YAG1CL-2NTC-LD-90 3 YAG25L-2TC14-LD 1 YAG25L-2TC14-LD-45 2 YAG25L-2TC14-LD-90 3 YAG25L-2TC14E2-LD 1 YAG25L-2TC14E2-LD-45 2 YAG25L-2TC14E2-LD-90 3 YAG25L-2TC516E2-LD 1 YAG25L-2TC516E2-LD-45 2 YAG25L-2TC516E2-LD-90 3 YAG25L-2TC516-LD 1 YAG25L-2TC516-LD-45 2 YAG25L-2TC516-LD-90 3 YAG25L-2TC38-LD 1 YAG25L-2TC38-LD-45 2 YAG25L-2TC38-LD-90 3 YAG25L-2NTC-LD 1 YAG25L-2NTC-LD-45 2 YAG25L-2NTC-LD-90 3 YAG25L-2TC12E1-LD 1 YAG25L-2TC12E1-LD-45 2 YAG25L-2TC12E1-LD-90 3 B B T L L L Fig. 1 Fig. 2 Fig. 3 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 2.71 MY29-11 (1) .63 .10 2.67 Y2MR (2) 2.04 Y1MR (2) W2CVT (1) W2CVT (1) Y81KFT (1) W2CRT (1) W2CRT (1) U2CRT (1) 4.03 X2CRT (1) .63 .08 3.94 Y81KFTMBH (1) X2CRT (1) 3.34 PAT81KFT-18V (1) 2.37 .69 .12’’ 2.33 1.64 2.49 .69 .12 2.46 1.76 2.73 .69 .12 2.70 W1CVT (1) W1CVT (1) 2.00 W1CRT-1 (1) W1CRT-1 (1) U1CRT-1 (1) 2.81 X1CRT-1 (1) X1CRT-1 (1) .69 .12 2.77 2.08 2.93 .69 .12 2.90 2.20 4.12 .69 .11 4.06 3.38 2.41 .69 .12 2.36 1.66 MY29-11 (1) 2.53 Y81KFT (1) .69 .12 2.49 Y81KFTMBH (1) 1.79 PAT81KFT-18V (1) 2.60 .69 .12 2.55 1.85 2.85 W25VT (2) W25VT (2) .69 .12’’ 2.80 W25RT (2) W25RT (2) U25RT (1) 2.10 X25RT (2) X25RT (2) 2.97 .69 .12 2.92 2.23 4.16 .69 .12 4.11 3.41 3.22 .69 .12 3.17 2.48 MY29-11 (1) 2.58 Y644HS (1) W26RT (2) W26RT (2) .81 .13 2.51 Y81KFT (1) W26VT (2) W26VT (2) U26RT (1) Y81KFTMBH (1) X26RT (2) X26RT (2) 1.70 PAT81KFT-18V (1) ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Wire Color Die Strip Code Index Length Brown 10 11/16 Green 11 11/16 Pink 12 11/16 Black 13 13/16 C-75 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) Catalog Number YAG26L-2TC14E2-LD YAG26L-2TC14E2-LD-45 YAG26L-2TC14E2-LD-90 YAG26L-2TC516-LD YAG26L-2TC516-LD-45 YAG26L-2TC516-LD-90 YAG26L-2TC38-LD YAG26L-2TC38-LD-45 YAG26L-2TC38-LD-90 YAG26L-2NTC-LD YAG26L-2NTC-LD-45 YAG26L-2NTC-LD-90 YAG27L-2TC14-LD YAG27L-2TC14-LD-45 YAG27L-2TC14-LD-90 YAG27L-2TC14E2-LD YAG27L-2TC14E2-LD-45 YAG27L-2TC14E2-LD-90 YAG27L-2TC516-LD YAG27L-2TC516-LD-45 YAG27L-2TC516-LD-90 YAG27L-2TC38-LD YAG27L-2TC38-LD-45 YAG27L-2TC38-LD-90 YAG27L-2NTC-LD YAG27L-2NTC-LD-45 YAG27L-2NTC-LD-90 YAG28L-2TC14-LD YAG28L-2TC14-LD-45 YAG28L-2TC14-LD-90 YAG28L-2TC14E2-LD YAG28L-2TC14E2-LD-45 YAG28L-2TC14E2-LD-90 YAG28L-2TC516-LD YAG28L-2TC516-LD-45 YAG28L-2TC516-LD-90 YAG28L-2TC38-LD YAG28L-2TC38-LD-45 YAG28L-2TC38-LD-90 YAG28L-2NT38-LD YAG28L-2NT38-LD-45 YAG28L-2NT38-LD-90 YAG28L-2TC12E1-LD YAG28L-2TC12E1-LD-45 YAG28L-2TC12E1-LD-90 YAG28L-2TC12-LD YAG28L-2TC12-LD-45 YAG28L-2TC12-LD-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 2/0 WELD 325/24 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 3/4 .93 5/16 1 .93 70 2/0 AWG 3/8 1 .93 1/2 1-3/4 .93 1/4 5/8 1.03 1/4 3/4 1.03 5/16 1 1.03 3/8 1 1.03 1/2 1-3/4 1.03 1/4 5/8 1.14 1/4 3/4 1.14 5/16 1 1.14 3/8 1 1.14 3/8 1 .94 1/2 1 1.14 1/2 1-1/4 1.14 3/0 WELD 450/24 95 3/0 AWG 4/0 WELD ** 550/24 120 4/0 AWG * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** The 120 MM2 referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T 90° T 45° Conductor C-76 B B T L L L Fig. 1 Fig. 2 Fig. 3 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 2.71 .81 .13 2.63 1.83 3.02 .81 .13 2.94 W26RT (2) W26RT (2) 2.14 W26VT (2) W26VT (2) U26RT (1) 3.14 X26RT (2) X26RT (2) .81 .13 3.39 3.32 4.33 .81 .13 4.26 3.45 2.81 1.00 .14 2.67 1.74 2.94 1.00 .14 2.82 1.86 3.25 W27VT (2) W27VT (2) 1.00 .14 3.13 W27RT (2) W27RT (2) U27RT (1) 2.18 X27RT (3) X27RT (3) 3.38 MY29-11 (1) 1.00 .14 3.25 Y644HS (1) 2.30 Y81KFT (1) 4.56 Y81KFTMBH (1) 1.00 .14 4.44 PAT81KFT-18V (1) 3.49 2.90 1.03 .15 2.76 1.78 3.02 1.03 .15 2.89 1.90 3.33 1.03 .15 3.20 2.22 3.46 W28VT (2) W28VT (2) 1.03 .15 3.33 W28RT (2) W28RT (2) U28RT (1) 2.34 X28RT (3) X28RT (3) 3.48 1.03 .17 3.38 2.36 3.71 1.03 .17 3.58 2.59 3.96 1.03 .17 3.83 2.84 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Wire Color Die Strip Code Index Length Black 13 13/16 Orange 14 1.00 in. Purple 1-1/16 15 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) T Catalog Number YAG28L-2NTC-LD 1 YAG28L-2NTC-LD-45 2 YAG28L-2NTC-LD-90 3 YAG29L-2TC14-LD YAG29L-2TC14-LD-45 YAG29L-2TC14-LD-90 YAG29L-2TC14E2-LD YAG29L-2TC14E2-LD-45 YAG29L-2TC14E2-LD-90 YAG29L-2TC516-LD YAG29L-2TC516-LD-45 YAG29L-2TC516-LD-90 YAG29L-2TC38-LD YAG29L-2TC38-LD-45 YAG29L-2TC38-LD-90 YAG29L-2NT38-LD YAG29L-2NT38-LD-45 YAG29L-2NT38-LD-90 YAG29L-2TC12E1-LD YAG29L-2TC12E1-LD-45 YAG29L-2TC12E1-LD-90 YAG29L-2TC12-LD YAG29L-2TC12-LD-45 YAG29L-2TC12-LD-90 YAG29L-2NTC-LD YAG29L-2NTC-LD-45 YAG29L-2NTC-LD-90 YAG30L-2TC38-LD YAG30L-2TC38-LD-45 YAG30L-2TC38-LD-90 YAG30L-2TC12-LD YAG30L-2TC12-LD-45 YAG30L-2TC12-LD-90 YAG30L-2NTC-LD YAG30L-2NTC-LD-45 YAG30L-2NTC-LD-90 YAG31L-2TC38-LD YAG31L-2TC38-LD-45 YAG31L-2TC38-LD-90 YAG31L-2NTC38-LD YAG31L-2NTC38-LD-45 YAG31L-2NTC38-LD-90 YAG31L-2TC12-LD YAG31L-2TC12-LD-45 YAG31L-2TC12-LD-90 YAG31L-2NTC-LD YAG31L-2NTC-LD-45 YAG31L-2NTC-LD-90 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 2 2 2 1 2 3 1 2 3 1 2 3 AWG 4/0 WELD 550/24 4/0 AWG *** MM2 45° L L Fig. 1 Fig. 2 Fig. 3 Stud Stud Hole Hole Tongue Size Spacing Width Figure Dimensions (B) (T) (L) 4/0 WELD 1/2 1-3/4 1.14 1.03 .15 1/4 5/8 1.14 1.03 .16 1/4 3/4 1.14 1.03 .16 5/16 1 1.14 1.03 .16 3/8 1 1.14 1.03 .16 550/24 3/8 1 .94 1.03 .16 1/2 1 1.14 1.03 .16 1/2 1-1/4 1.14 1.03 .16 1/2 1-3/4 1.14 1.03 .16 3/8 1 1.20 1.03 .16 1/2 1-1/4 1.20 1.03 .16 1/2 1-3/4 1.20 1.03 .16 3/8 1 1.29 1.06 .18 3/8 1-3/4 1.29 1.06 .18 250 kcmil CLASS G 259 STR - CLASS H 427 STR 250 WELD 637/24 CLASS I,K,M Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 MY29-11(1) Y644HS (1) W28VT (2) 4.51 Y81KFT (1) W28RT (2) Y81KFTMBH (1) X28RT (3) 3.53 PAT81KFT-18V (1) 2.90 2.76 1.78 3.02 2.89 1.90 3.33 3.20 2.22 3.46 3.33 W29VT (2) 2.34 X29RT (4) 3.48 3.38 2.36 3.71 3.58 2.59 3.96 3.83 2.84 Y644HS (1) 4.65 Y81KFT (1) 4.51 Y81KFTMBH (1) 3.53 PAT81KFT-18V (1) 3.48 3.38 2.37 3.98 W29VT (2) 3.88 X29RT (4) 2.87 4.67 4.57 3.56 3.54 3.46 2.41 4.30 4.20 3.20 W30VT (2) 4.04 3.96 2.91 4.73 4.64 3.60 4.65 ** 120 150 1/2 1-1/4 1.29 1.06 .18 1/2 1-3/4 1.29 1.06 .18 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** The 120 MM2 referenced here is for both Class 2 and Class 5 conductor. 90° T L Conductor Fig # B B T *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Wire Color Die Strip Code Index Length W28VT (2) W28RT (2) X28RT (3) U28RT (1) Purple 15 1-1/16 W29VT (2) W29RT (2) X29RT (4) U29RT (1) Yellow 16 1-1/16 W29VT (2) W29RT (2) X29RT (4) U29RT (1) Yellow 16 1-1/16 W30VT (2) W30RT (2) U30RT (2) White 17 1-1/8 C-77 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) Catalog Number YAG32L-2TC38-LD YAG32L-2TC38-LD-45 YAG32L-2TC38-LD-90 YAG32L-2NTC-LD YAG32L-2NTC-LD-45 YAG32L-2NTC-LD-90 YAG34L-2TC516-LD YAG34L-2TC516-LD-45 YAG34L-2TC516-LD-90 YAG34L-2TC38-LD YAG34L-2TC38-LD-45 YAG34L-2TC38-LD-90 YAG34L-2NT38-LD YAG34L-2NT38-LD-45 YAG34L-2NT38-LD-90 YAG34L-2TC12-LD YAG34L-2TC12-LD-45 YAG34L-2TC12-LD-90 YAG34L-2NTC-LD YAG34L-2NTC-LD-45 YAG34L-2NTC-LD-90 YAG36L-2TC38-LD YAG36L-2TC38-LD-45 YAG36L-2TC38-LD-90 YAG36L-2NTC-LD YAG36L-2NTC-LD-45 YAG36L-2NTC-LD-90 YAG38L-2TC516-LD YAG38L-2TC516-LD-45 YAG38L-2TC516-LD-90 YAG38L-2NT38-LD YAG38L-2NT38-LD-45 YAG38L-2NT38-LD-90 YAG38L-2TC38-LD YAG38L-2TC38-LD-45 YAG38L-2TC38-LD-90 YAG38L-2TC12-LD YAG38L-2TC12-LD-45 YAG38L-2TC12-LD-90 YAG38L-2NTC-LD YAG38L-2NTC-LD-45 YAG38L-2NTC-LD-90 YAG39L-2NTC-LD YAG39L-2NTC-LD-45 YAG39L-2NTC-LD-90 YAG40L-2TC38-LD YAG40L-2TC38-LD-45 YAG40L-2TC38-LD-90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 3/8 775/24 1 1.40 185 313.1 kcmil 1/2 1-3/4 1.40 5/16 1 1.55 3/8 1 1.55 3/8 1-3/4 .96 1/2 1-1/4 1.55 1/2 1-3/4 1.55 3/8 1 1.73 1/2 1-3/4 1.73 5/16 1 1.82 3/8 1 1.63 3/8 1 1.82 1/2 1-1/4 1.82 1/2 1-3/4 1.82 373.7 kcmil 925/24 240 350 kcmil CLASS I 1100/24 444.4 kcmil 535.3 kcmil 1325/24 300 500 kcmil CLASS I 600 kcmil - 1/2 1-3/4 1.90 646 kcmil 1600/24 400 3/8 1 1.98 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T 90° T 45° Conductor C-78 B B T L L L Fig. 1 Fig. 2 Fig. 3 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 3.73 1.19 .19 3.62 2.45 W31VT (2) W31VT (2) U31RT (2) 4.91 W31RT (2) 1.19 .19 4.81 3.64 3.79 1.27 .23 3.72 2.42 3.92 1.27 .23 3.84 2.54 4.67 W32VT (2) 1.27 .23 4.59 W32VT (2) U32RT (2) W32RT (2) 3.29 4.42 1.27 .23 3.34 3.04 5.11 1.27 .23 5.03 Y644HS (1) 3.73 Y81KFT (1) 4.28 Y81KFTMBH (1) 1.38 .27 4.24 PAT81KFT-18V (1) 2.81 U34RT (2) 5.28 1.38 .27 5.24 3.81 4.09 1.45 .27 4.02 2.53 4.40 1.45 .27 4.33 2.84 4.28 1.45 .27 4.24 U38XRT (2) 2.81 4.72 1.45 .27 4.64 3.16 5.28 1.45 .27 5.24 3.81 5.29 1.19 .27 5.26 Y644HS (1) U38RT (2) 3.87 Y81KFT (2) 4.33 Y81KFTMBH (2) 1.42 .30 4.23 PAT81KFT-18V (2) U39RT (2) 2.72 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Wire Color Die Strip Code Index Length Red 18 1-1/4 Blue 19 1-5/16 Brown 20 1-3/8 Pink 20 1-3/8 Purple 400 1-3/8 Black 1-5/16 24 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR STANDARD BARREL LEAD PLATED (Continued) Catalog Number YAG40L-2NNT-LD YAG40L-2NNT-LD-45 YAG40L-2NNT-LD-90 YAG40L-2NTC-LD YAG40L-2NTC-LD-45 YAG40L-2NTC-LD-90 YAG44L-2TC38-LD YAG44L-2TC38-LD-45 YAG44L-2TC38-LD-90 YAG44L-2TC12-LD YAG44L-2TC12-LD-45 YAG44L-2TC12-LD-90 YAG44L-2TC12E3-LD YAG44L-2TC12E3-LD-45 YAG44L-2TC12E3-LD-90 YAG44L-2NTC-LD YAG44L-2NTC-LD-45 YAG44L-2NTC-LD-90 YAG44L-2TC58-LD YAG44L-2TC58-LD-45 YAG44L-2TC58-LD-90 Stud Stud Hole Hole Tongue Size Spacing Width 1/2 1-3/4 1.63 1/2 1-3/4 1.98 3/8 1 2.18 1/2 1-1/4 2.18 1/2 1-1/2 2.18 1/2 1-3/4 2.18 5/8 1-1/2 2.18 * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T 90° T 45° Conductor Fig *** # AWG MM2 1 2 646 kcmil 3 1 1600/24 2 3 1 2 3 1 2 3 777.7 kcmil 1 2 1925/24 500 3 1 750 kcmil CLASS I 2 3 1 2 3 B B T L L L Fig. 1 Fig. 2 Fig. 3 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 5.43 1.42 .30 5.42 3.91 U39RT (2) 5.43 1.42 .30 5.42 3.91 4.80 1.65 .33 4.75 3.02 Y644HS (1) 5.11 Y81KFT (2) 1.65 .33 5.07 Y81KFTMBH (2) 3.33 PAT81KFT-18V (2) 5.36 1.65 .33 5.32 U44XRT (2) 3.58 5.80 1.65 .33 5.75 4.02 5.61 1.65 .33 5.57 3.83 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Wire Color Die Strip Code Index Length Black 24 1-5/16 Yellow L115 1-5/8 C-79 BURNDY Compression TWO HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL BELLED END DIE AND COLOR CODE INFORMATION NO INSPECTION WINDOW CRIMPS ELECTRO-TIN PLATED TYPES YA-2TC-FXB, YAV-2TC-FXB COPPER COMPRESSION TERMINAL CABLE ACCOMMODATION B C-80 BELLED END ASSISTS FLEXIBLE WIRE INSERTION B B T T L L Fig. 1 Fig. 2 Conductor Figure Dimensions (B) (T) (L) 1/4 3/4 .41 .90 .08 2.54 1/4 5/8 .41 .90 .08 2.41 Catalog Number YA8C2TC14E2-FXB 1 YA8C2TC14-FXB 1 YA8C2TC38-FXB 1 3/8 1 .57 .90 .06 2.98 YAV6C2TC14E2-FXB 1 1/4 3/4 .48 1.22 08 2.88 YAV6C2TC14-FXB 1 1/4 5/8 .48 1.22 .08 2.76 YAV6C2TC38-FXB 1 3/8 1 .60 1.22 .06 3.32 YAV6C2N-FXB 1 1/2 1-3/4 .77 1.22 .04 4.51 YAV5C2TC14-FXB 1 1/4 5/8 .44 1.22 .07 2.76 YAV4C2TC14E2-FXB YAV4C2TC14E1-FXB YAV4C2TC14-FXB YAV4C2TC516-FXB YAV4C2TC38-FXB YAV4C2N-FXB YA3C2TC516-FXB YA3C2TC38-FXB YA3C2N-FXB YAV2C2TC14-FXB YAV2C2TC14E2-FXB YAV2C2TC14E1-FXB YAV2C2TC516-FXB YAV2C2TC38-FXB YAV2C2NT38-FXB YAV2C2N-FXB YAV1C2TC14-FXB YAV1C2TC14E2-FXB YAV1C2TC38-FXB YAV1C2N-FXB 1 1 1 91/24 - 105/24 1 #4 WELD 1 #4 AWG 1 1 105/24 - 125/24 1 #3 WELD 1 #3 AWG 1 1 125/24 - 150/24 1 1 #2 WELD 35 1 1 #2 AWG 1 1 175/24 - 225/24 1 #1 WELD 1 #1 AWG 1 1/4 1/4 1/4 5/16 3/8 1/2 5/16 3/8 1/2 1/4 1/4 1/4 5/16 3/8 3/8 1/2 1/4 1/4 3/8 1/2 3/4 1 5/8 1 1 1-3/4 1 1 1-3/4 5/8 3/4 1 1 1 1 1-3/4 5/8 3/4 1 1-3/4 .55 .55 .55 .55 .63 .77 .55 .58 .77 .67 .67 .67 .67 .67 .48 .77 .75 .75 .75 .77 1.22 1.22 1.22 1.22 1.22 1.22 1.48 1.48 1.48 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.50 1.50 1.50 1.50 YAV252TC14-FXB 1 1/4 5/8 .83 1/4 3/4 .83 3/8 1 .83 YAV252TC38-FXB 1 AWG 37/24 # 8 WELD #8 AWG 61/24 #6 WELD #6 AWG #5 AWG 275/24 1/0 WELD *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width Fig # 1 T 45° UL Listed 90° C, 600 Volts to 35 KV ◆ YAV252TC14E2-FXB 90° ** 10 ** 16 - 50 Consult cable manufacturers for stress relief instructions. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** The MM2 conductor sizes referenced here are for both Class 2 and Class 5 conductors. .09 .09 .09 .09 .09 .09 .09 .09 .09 .10 .10 .10 .10 .10 .10 .09 .12 .12 .12 .12 Dieless (# of crimps) Y8MRB-1 (2) Y2MR + Y1MR (2) MY29-11 (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y2MR + Y1MR (2) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y2MR + Y1MR (4) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) L Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length W8CRT (2) W8CVT (2) W8CVT (2) W8CRT (2) X8CRT (2) X8CRT (2) U8CRT (2) Red 49 1 W5CVT (2) W5CVT (2) W5CRT (2) W5CRT (2) X5CRT (2) X5CRT (2) U5CRT (2) Blue 7 1-5/16 U4CRT (2) Gray 8 1-5/16 U3CRT (2) White 9 1-9/16 U2CRT (2) Brown 10 1-7/16 U1CRT-1 (2) Green 11 1-9/16 U25RT (2) Pink 12 1-9/16 2.93 3.18 W4CVT (2) W4CVT (2) 2.81 W4CRT (2) W4CRT (2) 3.24 X4CRT (2) X4CRT (2) 3.37 4.56 3.51 3.64 W3CRT (2) W3CRT (2) 4.83 3.00 3.13 MY29-11 (2) 3.38 W2CVT (2) W2CVT (2) Y644HS (1) 3.44 W2CRT (2) W2CRT (2) Y81KFT (1) 3.57 X2CRT (2) X2CRT (2) Y81KFTMBH (1) 3.57 PAT81KFT-18V (1) 4.76 3.17 W1CVT (2) W1CVT (2) 3.30 W1CRT-1 (2) W1CRT-1 (2) 3.74 X1CRT-1 (2) X1CRT-1 (2) 4.92 MY29-11 (2) 1.50 .12 3.21 Y644HS (1) W25RT (4) W25RT (4) Y81KFT (2) W25VT (4) W25VT (4) 1.50 .12 3.34 Y81KFTMBH (2) X25RT (4) X25RT (4) 1.50 .12 3.78 PAT81KFT-18V (2) *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ‡ P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “FX” connectors. Consult shielded cable manufacturers for stress relief instructions. BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL BELLED END (Continued) Stud Hole Spacing 1-3/4 5/8 3/4 1 1-3/4 1-3/4 3/4 1 1-3/4 3/4 1 Tongue Width .83 .93 .93 .93 .93 .93 1.02 1.02 1.02 1.14 .75 1 1.14 Figure Dimensions (B) (T) (L) 1.50 .12 4.96 1.63 .13 3.40 1.63 .13 3.52 1.63` .13 3.96 1.63 .13 4.71 1.63 .13 5.15 1.64 .14 3.58 1.64 .14 4.01 1.64 .14 5.20 1.77 .14 3.76 1.77 .14 4.20 4.20 1.77 .14 3.92 2.39 1.77 .14 4.20 1.77 .14 5.39 2.00 .15 3.76 2.00 .15 4.20 4.20 2.00 .15 3.92 2.39 2.00 .15 4.20 2.00 .15 5.39 2.16 .16 4.61 2.12 .16 5.80 2.18 .18 4.66 2.18 .18 5.85 2.32 .19 4.85 2.32 .19 6.04 2.48 .23 4.66 2.48 .23 5.10 6.29 2.48 .23 5.93 3.73 6.01 3.08 .26 5.46 2.86 7.01 3.08 .26 6.46 3.84 3.08 .27 6.82 3.08 .27 6.26 Catalog Number YAV252N-FXB YAV262TC14-FXB YAV262TC14E2-FXB YAV262TC38-FXB YAV262NTC38-FXB YAV262N-FXB YAV272TC14E2-FXB YAV272TC38-FXB YAV272N-FXB YAV282TC14E2-FXB YAV282NT38-FXB YAV282TC38-FXB YAV282TC38-FXB-45 YAV282TC38-FXB-90 YAV282NTC38-FXB YAV282N-FXB YAV292TC14E2-FXB YAV292NT38-FXB YAV292TC38-FXB YAV292TC38-FXB-45 YAV292TC38-FXB-90 YAV292NTC38-FXB YAV292N-FXB YA302TC38-FXB YA302N-FXB YA312TC38-FXB YA312N-FXB YA322TC38-FXB YA322N-FXB YA342TC14E2-FXB YA342TC38-FXB YA342N-FXB YA342N-FXB-45 YA342N-FXB-90 YA382TC38-FXB YA382TC38-FXB-45 YA382TC38-FXB-90 YA382N-FXB YA382N-FXB-45 YA382N-FXB-90 YA382-FXBG2 YA382-FXBG3 YA402N-FXB 1 1600/24 646 kcmil 400 1/2 1-3/4 1.98 3.24 .30 7.22 YA442TC38-FXB YA442N-FXB YA462N-FXB 325/24 2/0 WELD 2/0 AWG 70 450/24 3/0 WELD 3/0 AWG 95 550/24 4/0 WELD 4/0 AWG ** 3/8 120 3/8 1-3/4 1.14 1/2 1-3/4 1.14 1/4 3/4 1.14 3/8 1 .75 550/24 - 3/8 1 1.14 1-3/4 1-3/4 1 1-3/4 1 1-3/4 1 1-3/4 3/4 1 1.14 1.14 1.20 1.20 1.29 1.29 1.40 1.40 1.55 1.55 4/0 WELD 3/8 1/2 250 FLEX - CLASS G 259 STR 3/8 CLASS H 427 STR 1/2 250 FLEX 3/8 150 637/24 CLASS I, K, M 1/2 775/24 3/8 185 313.1 kcmil 1/2 1/4 925/24 3/8 373.7 kcmil 240 (350 kcmil nom.) 1/2 3/8 1-3/4 1.55 1 1.84 1325/24 300 535.3 kcmil (500kcmil nom.) 1/2 1-3/4 1.84 3/8 2 1.84 1/2 1-7/8 1.84 L L L Fig. 1 Fig. 2 Fig. 3 Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 W26VT (4) W26VT (4) W26RT (4) W26RT (4) X26RT (4) X26RT (4) Wire Color Die Strip Code Index Length U26RT (2) Black 13 1-13/16 U27RT (2) Orange 14 1-13/16 W28VT (4) W28VT (4) W28RT (4) W28RT (4) X28RT (6) X28RT (6) U28RT (2) Purple 15 1-7/8 W29VT (4) W29RT (4) X29RT (6) U29RT (2) Yellow 16 1-7/8 U30RT (4) White 17 2-1/4 U31RT (4) Red 18 2-1/4 MY29-11 (2) W27RT (4) W27RT (4) Y644HS (1) W27VT (4) W27VT (4) Y81KFT (2) X27RT (4) X27RT (4) Y81KFTMBH (2) PAT81KFT-18V (2) W29VT (4) X29RT (6) W30VT (4) Y644HS (1) Y81KFT (2) W31VT (4) Y81KFTMBH (2) PAT81KFT-18V (2) W30RT (4) W30VT (4) W31RT (4) W31VT (4) W32VT (4) W32VT (4) W32RT (4) U32RT (4) Blue 19 2-9/16 - - U38XRT (4) Pink L99 3-3/16 - - U39RT (4) Black 24 3-5/16 - - U44XRT (4) Yellow L115 3-7/16 - - P45RT (4) ** Yellow Y644HS (1) Y81KFT (3) 1 1925/24 3/8 1 2.19 3.33 .33 6.44 Y81KFTMBH (3) 500 1 777.7 kcmil (750kcmil nom.) 1/2 1-3/4 2.19 3.33 .33 7.44 PAT81KFT-18V (3) 2750/24 1 1/2 1-3/4 2.69 3.58 .39 7.91 1111 kcmil (1000kcmil nom.) Consult cable manufacturers for stress relief instructions. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. T 45° Fig # 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 2 3 1 2 3 1 2 3 1 1 AWG 1/0 AWG *** MM2 50 90° T Conductor Stud Hole Size 1/2 1/4 1/4 3/8 3/8 1/2 1/4 3/8 1/2 1/4 3/8 B B T ** The MM2 conductor sizes referenced here are for both Class 2 and Class 5 conductors. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ‡ P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 adapter not required. 29 3-11/16 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. Consult shielded cable manufacturers for stress relief instructions. C-81 BURNDY Compression TWO HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW BEVELED ENTRY DIE AND COLOR CODE INFORMATION INSPECTION WINDOW CRIMPS TYPE YAZ-FX CABLE ACCOMMODATION B C-82 ELECTRO-TIN PLATED UL Listed 90° C, 600 Volts to 35 KV ◆ B B 90° T T T 45° L L L Fig. 1 Fig. 2 Fig. 3 Conductor Catalog Number YAZ8C2TC10FX YAZ8C2TC10FX45 YAZ8C2TC10FX90 YAZ8C2TC10E2FX YAZ8C2TC10E2FX45 YAZ8C2TC10E2FX90 YAZ8C2TC14E1FX YAZ8C2TC14E1FX45 YAZ8C2TC14E1FX90 YAZ8C2TC14FX YAZ8C2TC14FX45 YAZ8C2TC14FX90 YAZ8C2TC14E2FX YAZ8C2TC14E2FX45 YAZ8C2TC14E2FX90 YAZ8C2TC38FX YAZ8C2TC38FX45 YAZ8C2TC38FX90 YAZV6C2TC10E2FX YAZV6C2TC10E2FX45 YAZV6C2TC10E2FX90 YAZV6C2TC14FX YAZV6C2TC14FX45 YAZV6C2TC14FX90 YAZV6C2TC14E2FX YAZV6C2TC14E2FX45 YAZV6C2TC14E2FX90 YAZV6C2TC14E1FX YAZV6C2TC14E1FX45 YAZV6C2TC14E1FX90 YAZV6C2TC38FX YAZV6C2TC38FX45 YAZV6C2TC38FX90 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 AWG *** MM2 37/24 #8 WELD Stud Stud Hole Hole Tongue Size Spacing Width # 10 5/8 .41 # 10 3/4 .41 1/4 1 .44 ** 10 #3 AWG 1/4 5/8 .44 1/4 3/4 .44 3/8 1 .58 # 10 3/4 .48 1/4 5/8 .48 1/4 3/4 .48 1/4 1 .48 3/8 1 .58 61/24 #6 WELD ** 16 #6 AWG * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor size listed are the recommendations for Class 5 conductor. Figure Dimensions (B) (T) (L) 2.20 .75 .08 2.09 1.37 2.33 .75 .08 2.22 1.50 2.70 .75 .08 2.60 1.87 2.32 .75 .08 2.20 1. 2.45 .75: .08 2.33 1.62 2.89 .75 .06 2.72 2.05 2.64 .75 .08 2.48 1.51 2.65 .75 .08 2.45 1.51 2.78 .75 .08 2.58 1.63 3.03 .75 .08 2.83 1.88 3.22 .75 .06 2.97 2.06 Dieless (# of crimps) ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Wire Color Die Strip Code Index Length Y8MRB-1 (1) Y2MR (2) MY29-11 (2) W8CVT (2) W8CVT (2) Y1MR (2) W8CRT (2)) W8CRT (2) Y81KFT (1) X8CRT (2) X8CRT (2) Y81KFTMBH (1) PAT81KFT-18V (1) U8CRT (2) Red 49 1 Y2MR (2) MY29-11 (2) Y644HS (1) W5CVT (2) W5CVT (2) Y1MR (2) W5CRT (2) W5CRT (2) Y81KFT (1) X5CRT (2) X5CRT (2) Y81KFTMBH (1) PAT81KFT-18V (1) U5CRT (2) Blue 7 1-3/16 ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connecotrs. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) T Catalog Number YAZV6C2TC38E2FX YAZV6C2TC38E2FX-45 YAZV6C2TC38E2FX-90 YAZV6C2TC38E6FX YAZV6C2TC38E6FX-45 YAZV6C2TC38E6FX-90 YAZV4C2TC38E2-FX YAZV4C2TC38E2-FX-45 YAZV4C2TC38E2-FX-90 YAZV4C2TC38FX YAZV4C2TC38FX45 YAZV4C2TC38FX90 YAZV4C2TC14FX YAZV4C2TC14FX45 YAZV4C2TC14FX90 YAZV4C2TC14E2FX YAZV4C2TC14E2FX45 YAZV4C2TC14E2FX90 YAZV2C2TC14FX YAZV2C2TC14FX45 YAZV2C2TC14FX90 YAZV2C2TC14E2FX YAZV2C2TC14E2FX45 YAZV2C2TC14E2FX90 YAZV2C2TC38FX YAZV2C2TC38FX45 YAZV2C2TC38FX90 YAZV2C2NTCFX YAZV2C2NTCFX45 YAZV2C2NTCFX90 YAZV1C2TC14FX YAZV1C2TC14FX45 YAZV1C2TC14FX90 YAZV1C2TC14E1FX YAZV1C2TC14E1FX45 YAZV1C2TC14E1FX90 YAZV1C2TC14E2FX YAZV1C2TC14E2FX45 YAZV1C2TC14E2FX90 YAZV1C2TC38FX YAZV1C2TC38FX45 YAZV1C2TC38FX90 YAZV1C2TC516E6FX YAZV1C2TC516E6FX-45 YAZV1C2TC516E6FX-90 YAZV1C2TC516FX YAZV1C2TC516FX45 YAZV1C2TC516FX90 3/4 .58 3/8 7/8 .58 3/8 3/4 .58 3/8 1 .58 1/4 5/8 .55 1/4 3/4 .55 1/4 5/8 .68 1/4 3/4 .68 3/8 1 .68 1/2 1-3/4 .83 1/4 5/8 .75 1/4 1 .75 1/4 3/4 .75 3/8 1 .75 5/16 7/8 .75 5/16 1 .75 * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. T T 45° Stud Stud Hole Hole Tongue Size Spacing Width 3/8 90° L L Fig. 1 Fig. 2 Conductor Fig *** # AWG MM2 1 2 61/24 3 ** #6 WELD 1 16 #6 AWG 2 3 1 2 3 1 91/24-105/24 2 3 #4 WELD 1 2 #4 AWG 3 1 2 3 1 2 3 1 125/24-150/24 2 3 #2 WELD 35 1 2 #2 AWG 3 1 2 3 1 2 3 1 2 3 1 175/24-225/24 2 3 #1 WELD 1 2 #1 AWG 3 1 2 3 1 2 3 B B Figure Dimensions (B) (T) (L) 2.97 .75 .06 2.72 1.81 3.09 .75 .06 2.85 1.94 3.14 1.25 08 2.88 1.86 3.39 1.25 .08 3.13 2.11 2.83 1.25 .09 2.59 1.55 2.95 1.25 .09 2.72 1.68 3.01 1.38 .10 2.75 1.60 3.13 1.38 .10 2.87 1.73 3.57 1.38 .10 3.31 2.16 4.76 1.38 .10 4.50 3.35 3.04 1.38 .12 2.81 1.64 3.41 1.38 .12 3.18 2.01 3.16 1.38 .12 2.93 1.76 3.60 1.38 .12 3.37 2.20 3.35 1.38 .12 3.12 1.95 3.47 1.38 .12 3.24 2.08 Dieless (# of crimps) L Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 Y2MR + Y1MR (2) MY29-11 (2) Y644HS (1) W5CVT (2) Y81KFT (1) W5CRT (2) Y81KFTMBH (1) X5CRT (2) PAT81KFT-18V (1) Wire Color Die Strip Code Index Length W5CVT (2) W5CRT (2) X5CRT (2) U5CRT (2) Blue 7 1-3/16 W4CVT (2) W4CRT (2) X4CRT (2) W4CVT (2) W4CRT (2) X4CRT (2) U4CRT (2) Gray 8 1-5/16 W2CVT (2) W2CRT (2) X2CRT (2) W2CVT (2) W2CRT (2) X2CRT (2) U2CRT (2) Brown 10 1-7/16 MY29-11 (2) Y644HS (1) W1CVT (2) W1CVT (2) Y81KFT (1) W1CRT-1 (2) W1CRT-1 (2) Y81KFTMBH (1) X1CRT-1 (2) X1CRT-1 (2) PAT81KFT-18V (1) U1CRT-1 (2) Green 11 1-7/16 Y1MR (4) Y2MR (4) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connecotrs. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. C-83 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) T Catalog Number YAZV252TC14FX YAZV252TC14FX45 YAZV252TC14FX90 YAZV252TC14E2FX YAZV252TC14E2FX45 YAZV252TC14E2FX90 YAZV252TC38FX YAZV252TC38FX45 YAZV252TC38FX90 YAZV252NTCFX YAZV252NTCFX45 YAZV252NTCFX90 YAZV262TC14FX YAZV262TC14FX45 YAZV262TC14FX90 YAZV262TC14E2FX YAZV262TC14E2FX45 YAZV262TC14E2FX90 YAZV262TC38FX YAZV262TC38FX45 YAZV262TC38FX90 YAZV262NTCFX YAZV262NTCFX45 YAZV262NTCFX90 YAZV272TC14E2FX YAZV272TC14E2FX-45 YAZV272TC14E2FX-90 YAZV272TC38FX YAZV272TC38FX45 YAZV272TC38FX90 YAZV282TC14E2FX YAZV282TC14E2FX45 YAZV282TC14E2FX90 YAZV282NT38FX YAZV282NT38FX-45 YAZV282NT38FX-90 YAZV282TC38FX YAZV282TC38FX45 YAZV282TC38FX90 YAZV282NTCFX YAZV282NTCFX45 YAZV282NTCFX90 YAZV292NT516FX YAZV292NT516FX-45 Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 YAZV292NT516FX-90 3 AWG *** MM2 275/24 1/0 WELD .83 1/4 3/4 .83 1 .83 1/2 1-3/4 .83 1/4 5/8 .93 1/4 3/4 .93 3/8 1 .93 1/2 1-3/4 .93 1/4 1.03 3/4 95 550/24 4/0 WELD 5/8 70 2/0 AWG 450/24 3/0 WELD 3/0 AWG 1/4 3/8 325/24 2/0 WELD Stud Stud Hole Hole Tongue Size Spacing Width 50 1/0 AWG ** 120 4/0 AWG 3/8 1 1.03 1/4 3/4 1.14 3/8 1 .94 3/8 1 1.14 1/2 1-3/4 1.14 550/24 4/0 WELD - 5/16 1-3/4 1.20 * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. 90° T T 45° Conductor C-84 B B L L Fig. 1 Fig. 2 ▲ Installation Tooling Figure Mechanical Hydraulic Dimensions Dieless MD6, OUR840, BCT500HS, Y35,Y39,Y750, (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 3.20 1.50 .12 2.92 1.66 3.32 1.50 .12 3.04 W25VT (4) W25VT (4) 1.79 W25RT (4) W25RT (4) U25RT (2) 3.76 X25RT (4) X25RT (4) 1.50 .12 3.48 2.23 4.95 1.50 .12 4.67 3.41 3.20 1.50 .13 2.92 1.66 3.32 1.50 .13 3.05 W26VT (4) W26VT (4) 1.79 W26RT (4) W26RT (4) U26RT (2) 3.76 MY29-11 (2) X26RT (4) X26RT (4) 1.50 .13 3.48 Y644HS (1) 2.23 Y81KFT (2) 4.95 Y81KFTMBH (2) 1.50 .13 4.67 PAT81KFT-18V (2) 3.41 3.36 1.50 .14 3.08 W27VT (4) W27VT (4) 1.82 W27RT (4) W27RT (4) U27RT (2) 3.80 X27RT (4) X27RT (4) 1.50 .14 3.52 2.25 3.52 1.62 .15 3.23 1.86 3.96 1.62 .15 3.67 W28VT (4) W28VT (4) 2.30 W28RT (4) W28RT (4) U28RT (2) 3.96 X28RT (6) X28RT (6) 1.62 .15 3.67 2.30 4.93 1.62 .15 4.64 3.27 4.62 Y644HS (1) W29RT (4) 4.35 Y81KFT (2) W29VT (4) 2.00 .16 W29VT (4) U29RT (2) Y81KFTMBH (2) X29RT (8) 2.96 X29RT (8) PAT81KFT-18V (2) ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. L Fig. 3 Wire Color Die Strip Code Index Length Pink 12 1-9/16 Black 13 1-9/16 Orange 14 1-9/16 Purple 15 1-11/16 Yellow 16 1-11/16 BURNDY Compression B TWO HOLE HYLUG™ FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW (Continued) Catalog Number YAZ302TC38FX YAZ302TC38FX-45 YAZ302TC38FX-90 YAZ312TC38FX YAZ312TC38FX45 YAZ312TC38FX90 YAZ312TC14E2FX YAZ312TC14E2FX-45 YAZ312TC14E2FX-90 YAZ322TC38FX YAZ322TC38FX45 YAZ322TC38FX90 YAZ342TC14E2FX YAZ342TC14E2FX-45 YAZ342TC14E2FX-90 YAZ342NT38FX YAZ342NT38FX-45 YAZ342NT38FX-90 YAZ342TC38FX YAZ342TC38FX45 YAZ342TC38FX90 YAZ342NTCFX YAZ342NTCFX45 YAZ342NTCFX90 YAZ362TC38FX YAZ362TC38FX45 YAZ362TC38FX90 YAZ382NT38FX YAZ382NT38FX-45 YAZ382NT38FX-90 YAZ382TC38FX YAZ382TC38FX45 YAZ382TC38FX90 YAZ382NNTFX YAZ382NNTFX-45 YAZ382NNTFX-90 YAZ382NTCFX YAZ382NTCFX45 YAZ382NTCFX90 AWG 250 FLEX CLASS G 259 STR. CLASS H 427 STR. *** MM2 250 FLEX 637/24 150 CLASS I, K, M 775/24 185 313.1 kcmil 373.3 kcmil 925/24 Stud Stud Hole Hole Tongue Size Spacing Width 3/8 1 1.20 3/8 1 1.28 1/4 3/4 1.29 3/8 1 1.55 1/4 3/4 1.55 3/8 1 .96 3/8 1 1.55 1/2 1-3/4 1.55 1100/24 444.4 kcmil - 535.3 kcmil 1325/24 (500 MCM NOM) 3/8 1 1.72 3/8 1 1.63 3/8 1 1.81 300 1/2 1-3/4 1.63 1/2 1-3/4 1.81 * Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. ▲ See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for “-FX” connecotrs. For nest/indentor system contact factory. T T 45° 240 (350 MCM NOM) 90° T L L L Fig. 1 Fig. 2 Conductor Fig # 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 B B Figure Dimensions Dieless (B) (T) (L) (# of crimps) 4.42 2.00 .16 4.05 2.37 4.45 2.00 .18 4.10 2.41 4.02 2.00 .18 3.66 1.97 4.62 2.12 .19 4.25 2.46 4.42 2.25 .23 4.06 2.10 4.85 2.25 .23 4.50 2.54 4.85 Y644HS (1) 2.25 .23 4.50 Y81KFT (2) 2.54 Y81KFTMBH (2) 6.04 PAT81KFT-18V (2) 2.25 .23 5.69 3.73 5.55 2.69 .27 5.14 2.81 5.72 2.81 .27 5.26 2.84 5.72 2.81 .27 5.26 2.84 6.72 2.81 .27 6.26 3.84 6.72 2.81 .27 6.26 3.84 Fig. 3 ▲ Installation Tooling Mechanical Hydraulic MD6, OUR840, BCT500HS, Y35,Y39,Y750, MD7-34R Y500CTHS Y46*, PAT750 W29RT (4) W29VT (4) W29VT (4) U29RT (2) X29RT (8) X29RT (8) Wire Color Die Strip Code Index Length Yellow 16 2-1/16 W30VT (4) W30VT (4) W30RT (4) U30RT (4) White 17 2-1/16 W31VT (4) W31VT (4) W31RT (4) U31RT (4) Red 18 2-3/16 W32VT (4) W32VT (4) W32RT (4) U32RT (4) Blue 19 2-5/16 - - U34RT (4) Brown 20 - - U38XRT (4) Pink L99 2-7/8 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. 2-3/4 C-85 BURNDY Compression E-LINE HYLUG™ EQUIPMENT LINE TYPE YAE COPPER AND ALUMINUM COMPRESSION TERMINAL C-86 Fig. 1 Fig. 2 UL Listed 90° C, 600 Volts to 35 KV ◆ YA-E Equipment terminals are designed to provide replacements for original equipment mechanical or other compression terminals. These narrow tongue terminals are specially designed to fit in tight areas. Whether you’re upgrading or replacing, YA-E connectors will provide for any of your cable termination needs. When installed with our dieless tool, these terminals can accomodate a range of conductor sizes. COPPER E-LINE HYLUG™ COMPRESSION TERMINALS Catalog Number Conductor Accommodations Copper Only Fig Conventional Expanded Wire Range No. Wire Size using Y644M † Installation Tooling Mechanical Bolt Tongue Bolt Hole Width Size Spacing (max) Dimensions B T L YA25LN50T14E YA25LN64T516E 1 1 1/0 AWG #6 - 1/0 AWG 1/4 5/16 - 0.50 0.64 0.88 0.88 0.12 0.12 YA26LN50T14E 1 2/0 AWG #4 - 2/0 AWG 1/4 - 0.50 0.94 0.12 YA30LN98T516E YA30L24N100T38E YA342LNN119T12E YA342LNN131T12E YA34L6N131T12E YA39L6N131T12E 1 1 2 2 1 1 300 Kcmil 2/0 AWG - 300 Kcmil 500 Kcmil 4/0 AWG - 500 Kcmil 750 Kcmil 500 - 750 Kcmil 5/16 3/8 1/2 1/2 1/2 1/2 1.75 1.75 - 0.98 1.00 1.19 1.31 1.31 1.31 1.03 1.03 1.27 1.27 1.27 1.42 0.16 0.16 0.23 0.23 0.23 0.27 Hydraulic Y35,Y750,Y46*, Dieless MD6, MD7 PAT750 (number of crimps) (number of crimps) (number of crimps) 1.84 1.96 Y644HS (1) PAT644HS (1) Y81KFT (1) 1.94 Y81KFTMBH (1) PAT81KFT-18V (1) 2.31 Y644HS (1) 2.44 PAT644HS (1) 5.06 Y81KFT (2) 5.06 Y81KFTMBH (2) 3.31 PAT81KFT-18V (2) 3.61 Color Code Die Index Wire Strip Length W25RT (2) W25VT (2) U25RT (1) U2CABT (1) Pink 12 348 15/16 W26RT (2) W26VT (2) U26RT (1) Black 13 1 White 17 298 1-1/16 Brown 20 299 1-5/16 Black 24 1-1/2 Color Code Die Index Wire Strip Length W30RT (2) U30RT (2) U28ART (2) U34RT (2) U31ART (2) P34RT (2) U39RT (2) ALUMINUM E-LINE HYLUG™ COMPRESSION TERMINALS Catalog Number YA8CA3S56T14E YA2CA5S53T14E YA2CA1S91T516E YA25A1S60T516E YA25A3N69T38E YA27A10S76T516E YA30A9N100T516E YA30A6N100T38E YA30A1N131T12E YA31A11N100T516E YA31A9N100T38E YA32A8N106T516E YA34A8N131T38E YA34A3N131T12E YA34A7N131T12E YA36A9N131TD12E YA36A3N131TD12E YA39A5N131TD12E YA39A1N131TD12E Conductor Accommodations Aluminum Copper or Aluminum Fig Conventional Expanded Wire Range No. Wire Size using Y644M 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 #8 AWG #8 AWG #2 AWG #6 - #2 AWG 1/0 AWG #1 - 1/0 AWG 3/0 AWG #1 - 3/0 AWG 300 Kcmil 2/0 AWG - 300 Kcmil 350 Kcmil 3/0 AWG - 350 Kcmil 400 Kcmil 4/0 AWG - 400 Kcmil 500 Kcmil 4/0 AWG - 500 Kcmil 600 Kcmil 250 - 600 Kcmil 750 Kcmil 500 - 750 Kcmil Aluminum 500 Kcmil Copper Only † A variety of BURNDY® installation tools are available and not all tools are listed. If you require additional tooling information, please feel free to call our customer service department for other recommendations. † Installation Tooling Mechanical Bolt Tongue Bolt Hole Width Size Spacing (max) 1/4 1/4 5/16 5/16 3/8 5/16 5/16 3/8 1/2 5/16 3/8 5/16 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1.75 1.75 1.75 - 0.56 0.53 0.91 0.63 0.69 0.76 1.00 1.00 1.31 1.00 1.00 1.06 1.31 1.31 1.31 1.31 1.31 1.31 1.31 Dimensions B T L 0.62 1.00 1.12 1.00 1.05 1.11 1.53 1.53 1.53 1.85 1.85 2.26 1.64 1.64 1.64 1.64 1.64 1.86 1.86 0.09 0.22 0.16 0.21 0.21 0.26 0.36 0.36 0.35 0.39 0.39 0.43 0.35 0.35 0.35 0.39 0.39 0.31 0.31 Hydraulic Y35,Y750,Y46*, Dieless MD6, MD7,Y500CT PAT750 (number of crimps) (number of crimps) (number of crimps) 1.65 Y644HS (1) 2.25 PAT644HS (1) 2.50 Y81KFT (1) 2.29 Y81KFTMBH (1) 2.38 PAT81KFT-18V (1) 2.58 3.12 Y644HS (1) 3.20 PAT644HS (1) 3.57 Y81KFT (2) 3.51 Y81KFTMBH (2) 3.59 PAT81KFT-18V (2) 3.92 3.88 5.71 Y644HS (2) 3.88 PAT644HS (2) 3.98 Y81KFT (3) 5.71 Y81KFTMBH (3) 6.09 PAT81KFT-18V (3) 4.28 * Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™, P-RT die sets for use in Y46 HYPRESS™ only. PUADP-1 adapter not required. - U8CABT (1) Blue 374 11/16 - U2CABT (1) Pink 348 1-3/16 - U25ART (1) Tan 296 1-1/8 - U27ART (2) Ruby 467 1-3/16 - U30ART (2) Blue 470 1-5/8 - U31ART (2) Brown 299 1-7/8 - U32ART (4) Green 472 2-5/16 U34ART (4) Pink 300 1-11/16 1-15/16 BURNDY Compression FOUR HOLE HYLUG™ CODE CONDUCTOR TYPE YA YA-4N YAB-4N B C-87 B B T 90° T T 45° L L Fig. 1 YA444N YA444N-45 YA444N-90 YA-454N YA-454N-45 YA-454N-90 YA464N YA464N-45 YA464N-90 YA47N YA47N-45 YA47N-90 YA484N YA484N-45 YA484N-90 YA4864N YA4864N-45 YA4864N-90 YAB344N YAB444N YAB464N Fig.# 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 1 1 AWG 1000 kcmil 1250 kcmil 1500 kcmil 1750 kcmil 2000 kcmil 2500 kcmil 500 kcmil 1000 kcmil 1500 kcmil *** MM2 Fig. 3 Fig. 2 Conductor Catalog Number L Installation Tooling Stud Hole Size Stud Hole Spacing Tongue Width Tongue Angle B T L 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 3 3 3 3 3 3 3 3 3 3.10 3.10 3.10 3.06 3.06 3.06 3.46 3.46 3.46 3.00 3.03 3.00 Straight 45 Degree 90 Degree Straight 45 Degree 90 Degree Straight 45 Degree 90 Degree Straight 45 Degree 90 Degree Straight 45 Degree 90 Degree Straight Straight Straight Straight Straight Straight 3.00 3.00 3.00 3.19 3.19 3.19 3.19 3.19 3.19 3.44 3.44 3.44 3.44 3.44 3.44 4.69 4.69 4.69 2.25 3.00 3.19 .23 .23 .23 .30 .30 .30 .34 .34 .34 .39 .39 .39 .46 .46 .46 .52 .52 .52 .25 .50 .50 7.14 6.71 4.02 7.44 7.03 4.13 7.55 7.15 4.29 7.89 7.45 4.30 7.98 7.60 4.40 9.38 8.72 4.55 6.33 7.67 7.63 500 - Available undrilled. Add suffix “U” to catalog number (example YA444NU). * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ** “P” dies for use with Y46 HYPRESS™ only. PUADP-1 adapter not required. *** The MM2 conductor sizes listed are for Class 2 conductor. For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. ‡ Requires Y60BHU HYPRESS™ Hydraulic (Y35, Y39, Y750, Y46*) * Color Die ** Code Index P44RT P44RT P44RT P45RT P45RT P45RT P46RT P46RT P46RT ‡ L47RT ‡ L47RT ‡ L47RT ‡ L48RT ‡ L48RT ‡ L48RT ‡ L486RT ‡ L486RT ‡ L486RT U36RT P44RT P46RT White White White Yellow Yellow Yellow Green Green Green Gray Gray Gray Brown Brown Brown Green White Green 27 27 27 29 29 29 31 31 31 33 33 33 34 34 34 22 27 31 Wire Strip Length 3-1/16 1-15/16 1-15/16 3-1/4 2-1/16 2-1/16 3-1/4 3-5/16 3-5/16 3-1/2 3-1/2 3-1/2 3-1/2 3-1/2 3-1/2 4-3/4 4-3/4 4-3/4 2-1/2 3-1/16 3-1/4 BURNDY Compression TYPE YAV HYLUG™ NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2 C-88 Made from electrolytic copper tube, electro tinned. Range of copper tube formed terminals taking wires from 0.3 - 1000 mm2. Heat resistant up to +125° C. N = Nest die, I = Indentor 50 Y10R4BY 50 Y10R4BY N 50 Y10R4BY MY2913GE2 50 MY2913GE2 50 MY2913GE2 I N I N I Y644M DIELESS Y10R4BY UV6CD 100 Y35P1 + Y29PQS (Y29PQ10B1 UK) 7.2 Y10R4BY UV8CD 25 5.7 100 UV4CD 16 4.6 Y10R4BY Y29PL 10 3.8 100 DV8L Flex 6 3.3 Øk 3.1 3.7 6.9 4.3 5.1 3.7 4.3 6.9 5.3 6.4 8.4 4.3 6.9 5.3 6.4 3.7 4.3 5.3 9.5 6.4 8.4 10.5 4.3 5.3 9.9 6.4 8.4 10.5 4.3 5.3 6.4 12.0 8.4 10.5 12.3 5.3 6.4 14.0 8.4 10.5 13.2 5.3 6.4 15.0 8.4 10.5 13.2 DV6L 4-6 2.6 c Hydraulic tools Y29BH Y35BH Y29NC Y35 DV4L 2.5 - 4 2.3 b 4.8 6.1 8.0 8.0 6.0 8.0 8.0 10.4 11.1 6.9 7.6 9.1 7.0 8.0 10.0 11.0 13.0 14.2 8.0 9.7 11.0 13.0 14.0 10.3 10.3 11.1 14.3 14.3 18.5 12.7 12.7 15.0 15.0 18.5 13.9 13.9 15.9 15.9 18.5 50PIO-25C 1.5 - 2.5 1.4 y 13.7 15.5 15.5 15.5 13.7 15.2 15.2 16.7 17.9 15.2 15.2 16.7 17.9 19.4 19.9 20.9 23.4 22.5 18.1 19.1 20.1 22.1 24.1 19.4 20.4 21.4 23.4 25.4 28.4 22.9 23.9 25.9 27.9 30.9 24.7 25.7 27.7 29.7 32.7 Mechanical tools Tooling number MRD29 50NC1 0.3 - 1.2 d Pack Qty. 50NC1 mm2 Stud size 3.0 3.5 4.0 5.0 3.5 4.0 5.0 6.0 8.0 4.0 5.0 6.0 3.5 4.0 5.0 6.0 8.0 10.0 4.0 5.0 6.0 8.0 10.0 4.0 5.0 6.0 8.0 10.0 12.0 5.0 6.0 8.0 10.0 12.0 5.0 6.0 8.0 10.0 12.0 50NC2 Catalog Number YAV18T4 YAV18T5 YAV18T1 YAV18 YAV025M35 YAV025M4 YAV025M5 YAV025M6 YAV14T3 YAV04M4 YAV04M5 YAV04M6 YAV06M35 YAV06M4 YAV06M5 YAV06M6 YAV06M8 YAV10T38 YAV06FM4 YAV06FM5 YAV06FM6 YAV06FM8 YAV06FM10 YAV10M4 YAV10M5 YAV10M6 YAV10M8 YAV10M10 YAV10M12 YAV16M5 YAV16M6 YAV16M8 YAV16M10 YAV16M12 YAV25M5 YAV25M6 YAV25M8 YAV25M10 YAV25M12 BURNDY Compression TYPE YAV HYLUG™ NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2 (Continued) C-89 N = Nest die, I = Indentor *DV27L - DV28L - only for Y29BH 25.0 25 25.0 25 MY2913GE2 25 MY2913GE2 25 MY2913GE2 DV2L Y29PL DIELESS DV1L 50P35-70C Y644M Y35P1 + Y29PQS (Y29PQ11B1 UK) MY2913GE2 UV2CD 50 UV1CD MY2913GE2 UV25D 50 50NC2 MY2913GE2 UV26D 23.8 50 DV25L 21.0 MRD29 N I Y35P1 + Y29PQ6S (Y29PQ12B1 UK) 13.4 20.0 Tooling number Y29PR 12.8 20.0 Pack Qty. UV27D 95 11.3 17.0 Øk 5.3 6.4 8.4 10.5 13.2 5.3 6.4 8.4 10.5 13.2 15.0 17.0 5.3 6.4 8.4 10.5 13.2 15.0 17.0 5.3 6.4 8.4 10.5 13.2 15.0 17.0 5.3 6.4 8.4 10.5 13.2 15.0 17.0 8.4 10.5 13.2 15.0 17.0 DV26L Flex 70 10.0 c DV27L* 70 9.5 b 15.9 15.9 15.9 15.9 19.8 18.2 18.2 18.2 18.2 19.8 21.5 22.4 18.2 19.5 19.5 19.5 21.8 21.8 22.4 21.4 21.4 21.4 21.4 22.4 22.4 22.4 50P95-120C Flex 50 8.5 y 27.4 28.4 30.4 32.4 35.4 30.9 31.9 33.9 35.9 38.9 38.9 41.9 30.9 31.9 33.9 35.9 38.9 38.9 41.9 32.4 33.4 35.4 37.4 40.4 40.4 43.4 37.4 38.4 40.4 42.4 45.4 45.4 48.4 41.4 43.4 46.4 46.4 49.4 Hydraulic tools Y29BH Y35BH Y29NC Y35 N I N I 50NC2 50 d 50NC12 35 Stud size 5 6 8 10 12 5 6 8 10 12 14 16 5 6 8 10 12 14 16 5 6 8 10 12 14 16 5 6 8 10 12 14 16 8 10 12 14 16 50NC1 -2X mm2 50NC1 - 2X Catalog Number YAV35M5 YAV35M6 YAV35M8 YAV35M10 YAV35M12 YAV50M5 YAV50M6 YAV50M8 YAV50M10 YAV50M12 YAV50M14 YAV50M16 YAV50FM5 YAV50FM6 YAV50FM8 YAV50FM10 YAV50FM12 YAV50FM14 YAV50FM16 YAV70M5 YAV70M6 YAV70M8 YAV70M10 YAV70M12 YAV70M14 YAV70M16 YAV70FM5 YAV70FM6 YAV70FM8 YAV70FM10 YAV70FM12 YAV70FM14 YAV70FM16 YAV95M8 YAV95M10 YAV95M12 YAV95M14 YAV95M16 50NC2 - 2X Mechanical tools BURNDY Compression TYPE YAV HYLUG™ NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2 (Continued) C-90 N = Nest die, I = Indentor *DV27L - DV28L - only for Y29BH Y260DBHM takes U-Dies with adaptor 26UADP Y46 takes U-Dies with adaptor PUADP-1 25 MY2913GE2 25 MY2913GE2 Y644M DIELESS MY2913GE2 UV27D 25 MRD29 N I DV27L* Tooling number Y35P1 + Y29PQ6S (Y29PQ12B1 UK) 29.0 Pack Qty. Y29PR 29.0 Øk 8.4 10.5 25.0 13.2 15.0 17.0 8.4 10.5 13.2 27.0 15.0 17.0 21.0 8.4 10.5 13.2 27.0 15.0 17.0 21.0 DV28L* 25.0 c 50P95-120C b 50NC2 -2X y 41.4 43.4 46.4 46.4 49.4 44.4 46.4 49.4 49.4 52.4 58.4 44.4 46.4 49.4 49.4 52.4 58.4 50NC1 - 2X Stud size d 8 10 12 14.2 14 16 8 10 12 15.0 14 16 20 8 10 12 15.9 14 16 20 50NC1 - 2X Catalog Number mm2 YAV95FM8 YAV95FM10 YAV95FM12 Flex 95 YAV95FM14 YAV95FM16 YAV120M8 YAV120M10 YAV120M12 120 YAV120M14 YAV120M16 YAV120M20 YAV120FM8 YAV120FM10 YAV120FM12 Flex 120 YAV120FM14 YAV120FM16 YAV120FM20 Hydraulic tools Y29BH Y35BH Y29NC Y35 N I N I UV28D Mechanical tools BURNDY Compression TYPE YAV HYLUG™ NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2 (Continued) C-91 Hydraulic tools 24.2 N = Nest die, I = Indentor Y260DBHM takes U-Dies with adaptor 26UADP * Y46 takes U-Dies with adaptor PUADP-1 Y22BH takes U-Dies with adaptor 22UADP ED35BD PUADP + Y35P3 + Y34PR EDBP1 + Y20PQ8 U31D U32D ED32BD ED31BD U30D EDBP1 + Y20PQ10 10 U34D 43.0 U35BD 45.0 10 U36D 43.0 10 26P30-34C 43.0 10 26P36C 36.0 26M30D 41.0 26M31D 34.9 26M32D 39.6 26M34D 30.2 10 DIELESS 35.7 U30D 30.2 U31D 35.7 10 ED37BD Flex 300 UK 23.4 28.6 UK Y22BH N I Y46* N I U37BD 300 22.0 32.8 10 26M35BD Flex 240 UK 21.2 27.0 Y644M Y260DBHM N I 26M37BD 26M36D 240 19.4 30.4 Øk 10.5 13.2 15.0 17.0 21.0 10.5 13.2 15.0 17.0 21.0 10.5 13.2 15.0 17.0 21.0 10.5 13.2 15.0 17.0 21.0 10.5 13.2 15.0 17.0 21.0 10.5 13.2 15.0 17.0 21.0 13.2 15.0 17.0 21.0 13.2 15.0 17.0 21.0 Y35P1 + Y29PQ7S (Y29PQ12B1 UK) Flex 185 UK 18.4 c U32D 185 17.8 b U34D Flex 150 UK 16.5 y 52.3 55.3 55.3 58.3 64.3 55.9 58.9 58.9 61.9 67.9 61.8 64.8 64.8 67.8 73.8 61.8 64.8 64.8 67.8 73.8 68.2 71.2 71.2 74.2 80.2 73.4 76.4 76.4 79.4 85.4 77.3 78.3 80.3 86.3 81.4 82.4 84.4 90.4 U35BD 150 d Pack Qty. U36D mm2 Stud size 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 12 14 16 20 12 14 16 20 U37BD Catalog Number YAV150M10 YAV150M12 YAV150M14 YAV150M16 YAV150M20 YAV150FM10 YAV150FM12 YAV150FM14 YAV150FM16 YAV150FM20 YAV185M10 YAV185M12 YAV185M14 YAV185M16 YAV185M20 YAV185FM10 YAV185FM12 YAV185FM14 YAV185FM16 YAV185FM20 YAV240M10 YAV240M12 YAV240M14 YAV240M16 YAV240M20 YAV240FM10 YAV240FM12 YAV240FM14 YAV240FM16 YAV240FM20 YAV300M12 YAV300M14 YAV300M16 YAV300M20 YAV300FM12 YAV300FM14 YAV300FM16 YAV300FM20 Y35BH Y35 N I BURNDY Compression TYPE YAV HYLUG™ NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2 (Continued) C-92 Hydraulic tools 23.8 20 38.0 113.6 67.5 52.0 21.0 10 20 39.6 116.4 67.5 52.0 21.0 10 20 42.2 127.2 77.7 55.0 21.0 10 YA48L 1000 (2000 MCM) N = Nest die, I = Indentor Y260DBHM takes U-Dies with adaptor 26UADP * Y46 takes U-Dies with adaptor PUADP-1 Y22BH takes U-Dies with adaptor 22UADP Y530DBHM takes U-Dies with adaptor 53UADP. 53M39D 53M38D 53P40-45C 53M40D 53M41D 53M44D 53M45D EDPB1 + Y20PQ10 ED41BD ED44BD ED488D (1750 MCM) 53P46-48C 106.6 53M46D 10 22 53M47D 53.0 53M48D 21.0 63.0 ED453BD 104.6 EDPB1 + Y20PQ11 21.0 Y530DBHM N I EDPB2 + Y22PQ12 102.7 34.4 10 17.0 P44PR 51.0 P38D 61.8 10 P39D 47.7 UK-Y22BH N I P40D 55.1 10 DIELESS I P41D 44.0 10 P44D 51.0 10 Y46* N P45D 43.0 10 26P-36C 49.5 Y260DBHM N I 26M39D 26M38D 43.0 Y644M EDPB2 + Y48PQ2 800 48.0 Pack Qty. ED466BD 800 (1500 MCM) 43.0 96.7 20 YAV630FM22 46.0 Øk 13.2 17.0 21.0 13.2 17.0 21.0 13.2 15.0 17.0 21.0 13.2 15.0 17.0 21.0 13.2 15.0 17.0 21.0 26P40-45C 29.8 33.3 Flex 630 UK YA47L 27.2 20 YAV630FM20 YAV800M20* 26.7 c HEAD YAV630M20 26.2 b 26M40D 16 630 25.0 y 77.3 80.3 86.3 81.3 84.3 90.3 81.3 82.3 84.3 90.3 83.6 84.6 86.6 92.6 87.8 88.8 90.8 96.8 26M41D YAV630M16 d 26M44D Stud size 12 16 20 12 16 20 12 14 16 20 12 14 16 20 12 14 16 20 26M45D Catalog Number mm2 YAV350M12 350 YAV350M16 (700 MCM) YAV350M20 YAV375M12 375 YAV375M16 (750 MCM) YAV375M20 YAV400M12 YAV400M14 400 YAV400M16 YAV400M20 YAV400FM12 YAV400FM14 Flex 400 UK YAV400FM16 YAV400FM20 YAV500M12 YAV500M14 500 YAV500M16 YAV500M20 BURNDY Compression TYPE YAS-L-2TC-FX,60 TWO HOLE HYLUG™ DOUBLE BARREL COPPER COMPRESSION TERMINAL UL Listed 90° C, 600 Volts to 35 KV ◆ C-93 Fig. 1 CONDUCTOR CATALOG NUMBER YASG8CL-2TC14E2-FX YASG8CL-2TC14E2-FX-60 YASG6CL-2TC14E2-FX YASG6CL-2TC14E2-FX-60 YASV6CL-2TC14E2-FX** YASV6CL-2TC14E2-FX-60** FLEX AWG #8 WELD 37/24 #6 WELD 61/24 #6 WELD 61/24 DIMENSIONS *** BOLT FIG. MM2 SIZE NO. B C E 1 #8 AWG 10 1/4 .44 (11) .44 (11) .75 (19) .50 (13) .48 (12) .75 (19) .50 (13) .48 (12) .75 (19) 2 1 #6 AWG #6 AWG 16 1/4 2 1 16 1/4 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** Type YASV series have inspection hole. *** The MM2 conductor sizes listed are the recommendations for Class 2 and Class 5 conductor. 2 H L – 2.7 (70) .66 (17) – .68 (17) – .68 (17) 2.6 (67) 3.0 (78) 2.9 (75) 3.0 (78) 2.9 (75) Fig. 2 INSTALLATION TOOLING MECHANICAL HYDRAULIC MD7-34 Y1MRTC WIRE T Y DIE COLOR MD6 Y2MR Y750,Y35, STRIP REF. MIN. INDEX CODE OUR840 Y8MRB-1 Y39,Y46* LENGTH .08 (2) 1.14 (29) 49 RED W8CVT W8CRT (1) .08 (2) 1.14 (29) 7 or 374 BLUE W5CVT W5CRT (1) .08 (2) 1.14 (29) 7 or 374 BLUE W5CVT W5CRT (1) Y8MRB-1 Y2MR (1) Y1MRTC (1) Y2MR (1) Y1MRTC (1) Y2MR (1) Y1MRTC (1) U8CRT (1) 1/2 U5CRT (1) 9/16 U5CRT (1) 9/16 BURNDY Compression TYPE ASA-U HYSTACK™ TERMINAL STACKING ADAPTOR FOR ALUMINUM AND COPPER TERMINALS C-94 The HYSTACK™ adaptor is specially designed to allow standard terminals to be stacked on two or four hole NEMA transformer or equipment terminal pads. HYSTACK™ is tin-plated, high-conductivity aluminum to provide optimum corrosion resistance. Only three sizes accommodate terminals from 250 mcm through 1000 mcm to help keep costly inventories to a minimum. ACCOMMODATES COPPER AND ALUMINUM COMPRESSION TERMINALS CONDUCTOR INSULATION MAX. O.D. 250 mcm 800 mcm 1000 mcm .868 1.372 1.494 CATALOG NUMBER C H ASA250U ASA800U ASA1000U 1.00 1.00 1.25 .77 1.13 1.25 To stack 4 hole NEMA drilled terminals use 2 adaptors assembled side by side. ASA-U stacking adaptors are recommended for use with any BURNDY® UL listed compression terminal, 2 or 4 hole NEMA pad aluminum and copper lugs,types YA, YA-L, YA-A, and for all 2-hole NEMA spaced lugs in the OVERHEAD and UNDERGROUND catalog sections. TYPE CUSA HYSTACK™ TERMINAL STACKING ADAPTOR This HYSTACK™ adaptor is specially designed to get terminals to the back end of a bus bar or other areas that require terminals to be elevated off the mounting surface. This HYSTACK™ is made from high conductivity copper and tin-plated to provide optimum corrosion resistance. It will accommodate #10 AWG through 750 kcmil HYLUGS™. Catalog Number CUSA442TC38 CUSA442NTC Stud Hole Size 3/8" 1/2" Stud Hole Spacing 1" 1 - 3/4" Reference: Catalog number TMH332. This TMH332 Kit has just the right hardware when using the CUSA442TC38 HYSTACK™ on a 1/4" bus bar with a 4/0 through 750 kcmil HYLUG™. Length 1.75" 2.50" Width 1.12" 1.12" Height 1.50" 1.50" BURNDY Compression TYPE YS-L HYLINK™ SPLICE STANDARD BARREL COPPER COMPRESSION UL Listed 90° C, 600 Volts to 35 KV ◆ C-95 Features and Benefits • Standard barrel length. ◊ Ideal for limited space applications while providing ample barrel length for proper crimp. • Four (4) center conductor stops. ◊ Provides a center wire stop for proper conductor insertion. Conductor Installation Tooling ▲ Dimensions MD7-34R W8CVT (1) MD6 OUR840 X8CRT (1) Die Number (# crimps) U8CRT (1) Color Code Red ▲ Die Index & Embossment 49 Wire Strip Length 1/2 W5CVT (1) X5CRT (1) UCRT (1) Blue 7 or 374 7/8 W4CVT (1) X4CRT (1) U4CRT (1) Gray 8 or 346 7/8 –– –– U3CRT (1) White 9 15/16 W2CVT (1) X2CRT (1) U2CRT (1) Brown 10 15/16 W1CVT (1) W25VT (2) W26VT (2) W27VT (2) W28VT (2) W29VT (2) W30VT (2) W31VT (2) W32VT (2) W34VT (2) X1CRT (1) X25RT (2) X26RT (2) X27RT (2) X28RT (2) U1CRT-1 (1) U25RT (1) U26RT (1) U27RT (1) U28RT (1) U29RT (1) U30RT (2) U31RT (2) U32RT (2) U34RT (2) U36RT (2) U38RT (2) U39RT (2) P44RT** (2) Green Pink Black Orange Purple Yellow White Red Blue Brown Green Pink Black White 11 or 375 12 or 348 13 14 15 16 17 or 298 18 or 324 19 or 470 20 or 299 22 or 472 400 24 27 15/16 15/16 1 1-1/16 1-1/16 1-1/8 1-1/8 1-3/16 1-1/4 1-7/16 1-7/16 1-7/16 1-11/16 1-15/16 Mechanical Catalog Number YS8C-L-BOX YS6C-L BOX YS5C-L BOX AWG 8 str. 6 str. 5 str. *** MM2 10 –– 16 L 1.24 1.75 1.90 B .41 .81 .81 YS4C-L BOX 4 str. –– 1.93 .81 YS3C-L 3 str. 25 2.05 .88 YS2C-L BOX 2 str. –– 2.07 .88 YS1C-L BOX YS25-L BOX YS26-L BOX YS27-L BOX YS28-L BOX YS29-L BOX YS30-L YS31-L YS32-L YS34-L YS36-L YS38-L YS39-L YS44-L 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1000 kcmil 50 –– 70 95 –– 120 150 185 –– 240 300 –– –– 500 2.06 2.08 2.17 2.30 2.32 2.46 2.47 2.60 2.74 3.15 3.22 3.22 3.72 4.28 .88 .88 .94 1.00 1.00 1.06 1.06 1.12 1.19 1.38 1.38 1.38 1.62 1.88 Dieless (# of crimps) Y1MRTC Y2MR Y2MR (1) Y1MRTC (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. Y2MR (2) Y1MRTC (2) Y1MRTC (2) Y2MR (2) Y1MRTC (2) Y1MRTC (2) — Y35, ■ Y39, Y750, Y46* — — ** P44RT for use with Y46 HYPRESS™ only. PUADP-1 adaptor not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ■ The maximum size for the Y35 is 400 kcmil insulated code cable. ■ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instuctions. BURNDY Compression TYPE YS BEVELED ENTRY DIE AND COLOR CODE INFORMATION HYLINK™ SPLICE LONG BARREL ELECTRO-TIN PLATED COPPER COMPRESSION SPLICE CRIMP CRIMP C-96 UL Listed 90° C, 600 Volts to 35 KV ◆ CRIMP CRIMP (4) CENTER WIRE STOPS Features and Benefits • Long barrel length. ◊ Ideal for 600 volt heavy duty applications. Also may be used at higher voltages up to 35KV. • Four (4) center conductor stops. ◊ Provides a center wire stop for proper conductor insertion. • High pull out force. ◊ Provides added security for much greater mechanical and electrical properties. Conductor Installation Tooling ▲ Dimensions MD7-34R W8CVT (2) MD6 OUR840 X8CRT (2) Die Number (# crimps) U8CRT (2) Color Code Red ▲ Die Index & Embossment 49 Wire Strip Length 7/8" W5CVT (2) X5CRT (2) U5CRT (2) Blue 7 or 374 1-3/16" W4CVT (2) X4CRT (2) U4CRT (2) Gray 8 or 346 1-3/16" –– –– W2CVT/W2CRT W2CVT/W2CRT W2CVT (2) W1CVT (2) W25VT (4) W26VT (4) W27VT (4) W28VT (4) W29VT (4) W30VT (4) W31VT (4) W32VT (4) W34VT (4) X2CRT (2) X1CRT (2) X25RT (4) X26RT (4) X27RT (4) X28RT (4) –– U2CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) P44RT** (4) P46RT** (6) L48RT (4) White Brown Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black White Green Brown 9 10 10 11 or 375 12 or 348 13 14 15 16 17 or 298 18 or 324 19 or 470 20 or 299 22 or 472 24 27 31 34 1-5/16" 1-5/8" 1-5/16" 1-7/16" 1-7/16" 1-9/16" 1-9/16" 1-11/16" 1-11/16" 2-1/16" 2-1/16" 2-3/16" 2-5/16" 2-3/4" 2-15/16" 3-1/16" 3-1/4" 3-3/8" Mechanical Catalog Number YS8C YS6C YS5C YS4C YS3C YR2C2WT YS2C YS1C YS25 YS26 YS27 YS28 YS29 YS30 YS31 YS32 YS34 YS36 YS39 YS44 YS46 YS48 AWG 8 str. 6 str. 5 str. *** MM2 10 –– 16 L 1.75 2.38 2.55 B .78 1.09 1.09 4 str. –– 2.55 1.09 3 str./2 sol. 2 str. - 2 sol. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1500 kcmil 2000 kcmil 25 25 35 50 –– 70 –– –– 120 150 185 –– 240 300 –– 500 –– –– 2.80 2.90 2.82 3.07 3.06 3.30 3.30 3.57 3.58 4.34 4.35 4.62 4.91 5.85 6.38 6.95 7.01 7.57 1.22 1.44 1.22 1.34 1.34 1.45 1.45 1.58 1.58 1.95 1.95 2.08 2.20 2.63 2.81 2.94 3.13 3.27 Dieless (# of crimps) Y1MRTC Y2MR Y2MR (2) Y81KFT (1) Y1MRTC (2) Y81KFTMBH (1) PAT81KFT-18V (1) Y2MR (4) Y1MRTC (4) Y1MRTC (4) Y2MR (4) Y1MRTC (4) Y81KFT (2) Y1MRTC (4) Y81KFTMBH (2) PAT81KFT-18V (2) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) –– Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4) ➀ Not color coded. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P44RT for use with Y46 HYPRESS™ only. PUADP-1 adapter not required. — Y35 ■, Y39, Y750, Y46* –– –– –– –– –– *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. ■ The maximum size for the Y35 is 400 kcmil. ▲ See tooling section of this catalog for complete tool and die listings. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instuctions. † Requires Y60BHU HYPRESS™ with L48RT die set. BURNDY Compression TYPES Y-R INTERNALLY BEVELED ENDS REDUCING ADAPTER FOR COPPER 600 Volts to 35 KV◆ The Y-R reducing adapter has been designed to allow large size, long barrel, copper long barrel HYDENT™, HYSPLICE™ and HYTEE™ terminals, splices, and "T" taps to be used on smaller conductor sizes. To use, simply insert the reducer into the barrel, insert the wire into the reducer adapter and crimp the outer barrel using its recommended tooling. ELECTRO-TIN PLATED WIRE RANGE C-97 Features and Benefits • Wide range of conductors are accommodated. ◊ Lowers inventory requirements and affords maximum versatility. • Same die set for all legs of the connection. ◊ Permits the same tool and die combination normally used on the compression barrel. • Length fits the long barrel connector design (YS, YA). ◊ Can be used on all long barrel connectors. Field cut to fit shorter length compression barrels (YS-L, YA-L). • Manufactured from high conductivity electrolytic copper and electro-tin plated. ◊ Provides maximum conductivity low resistance and ductility for an excellent combination of electrical and crimp forming properties, and provides long lasting corrosion resistance. CATALOG NUMBER Y286CR Y284WR Y284CR Y282CR Y281CR Y2825R Y2826R Y2827R Y2928R Y302CR Y304CR Y3025R Y3026R Y3027R Y3028R Y3126R Y3128R Y3129R Y342CR Y3425R Y3426R Y3427R Y3428R Y3429R Y3430R Y3431R Y3432R Y3934R Y3936R Y4439R WIRE RANGE FROM TO 4/0 str. 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil 6, 8 str. 6 sol. 4 sol. 4 str. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 2 4 1/0 2/0 3/0 4/0 2/0 4/0 250 2 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil Insert reducing adapter into splice connection as shown. Y3428R APPLICATION EXAMPLE YS34 Crimp with U34RT, 2 crimps each side. DIMENSIONS MAX O.D. L .534 1.75 .582 1.62 .637 2.00 .687 2.00 .821 2.50 .637 2.50 1.296 3.19 BURNDY Compression TYPE YS-LB DIE AND COLOR CODE INFORMATION HYLINK™ ELECTRO-TIN PLATED UNINSULATED BELLED COPPER COMPRESSION SPLICE C-98 CRIMP STANDARD LENGTH BELLED BARREL BELLED END UL Listed 90° C, 600 Volts to 35 kV◆ YS5C-LB YS4C-LB YS3C-LB YS2C-LB YS1C-LB YS25-LB YS26-LB YS27-LB YS28-LB YS29-LB YS30-LB CRIMP (4) CENTER WIRE STOP Features and Benefits HYLINK™ type YS-LB splices are designed for flexible and extra flexible copper conductors used in mining machines, locomotives, welding cables and other flexible cable applications. The seamless, high conductivity copper, electro-tin plated belled barrel provides for easy insertion of flexible stranded conductors and the nest indentor die system provides an excellent electrical and mechanical connection. CATALOG NUMBER BELLED END CODE CABLE FLEX CABLE NAVY CABLE — 6 FLEX — 5 FLEX — 4 FLEX — 3 FLEX — 2 FLEX — 1 FLEX — 1/0 FLEX — 2/0 FLEX — 3/0 FLEX — 4/0 FLEX — — — — — — — — — — — — — — — — — — — — — — 4/0 - 250 FLEX — • Belled barrel ends. ◊ Provides easy cable insertion into the splice barrel and smooth cable strain relief during cable flexing and movement. • Standard length barrel. ◊ Permits easy passage around pulleys yet is long enough for easy crimping. COPPER CABLES * FLEXIBLE AND EXTRA FLEXIBLE CABLES BATTERY WELDING CABLE CABLE LOCOMOTIVE CLASS “G” CLASS “H” CLASS “I” CLASS “K” CLASS “M” CABLE — #6 (49 str) — #5 (49 str) — #4 (49 str) — #3 (49 str) — #2 (49 str) — #1 (133 str) — 1/0 (133 str) — 2/0 (133 str) — 3/0 (133 str) — 4/0 (133 str) — 250 kcmil (259 str) • Contact BURNDY® for conductors not shown. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. — #6 (133 str) — #5 (133 str) — #4 (133 str) — #3 (133 str) — #2 (133 str) — #1 (259 str) — 1/0 (259 str) — 2/0 (259 str) — 3/0 (259 str) — 4/0 (259 str) — 250 kcmil (427 str) METRIC DIMENSION CABLE “B” “L” — #6 (63/24) — #5 (84/24) — #4 (105/24) — #3 (133/24) — #2 (161/24) — #1 (210/24) — 1/0 (266/24) — 2/0 (342/24) — 3/0 (418/24) — — — — #6 (266/30) — #5 (336/30) — #4 (420/30) — #3 (532/30) — #2 (665/30) — #1 (836/30) — 1/0 (1064/30) — 2/0 (1323/30) — 3/0 (1666/30) — — — — #6 (665/34) — #5 (836/34) — #4 (1064/34) — #3 (1323/24) — #2 (1666/34) — #1 (2107/34) — 1/0 (2646/34) — 2/0 (3325/34) — — — — — — #6 (61/24) — #5 (91/24) — #4 (105/24) — #3 (125/24) — #2 (150/24) — #1 (225/24) — 1/0 (275/24) — 2/0 (325/24) — 3/0 (450/24) — — — — — — — — — — — — — — — — — — — — — — — — 4/0 (532/24) 4/0 (2107/30) 4/0 (5320/34) 4/0 (550/24) — .81 1.75 .81 1.75 .81 1.88 .81 1.88 .81 1.88 .81 1.88 .94 2.00 1.00 2.13 1.00 2.13 1.06 2.25 1.06 2.25 BURNDY Compression TYPE YS-LB DIE AND COLOR CODE INFORMATION BELLED END ELECTRO-TIN PLATED HYLINK™ UNINSULATED BELLED COPPER COMPRESSION SPLICE CRIMP BELLED END STANDARD LENGTH BELLED BARREL (4) CENTER WIRE STOP CRIMP C-99 UL Listed 90° C, 600 Volts to 35 kV◆ (INSTALLATION TOOLING) Catalog Number ➀ Code Cable Flex Cable Dieless Dieless HYTOOL (# of crimps) (# of crimps) Installation Tooling ▲ WIRE Die Color Hydraulic Tooling, Die Sets, (# of crimps) ▲ STRIP Index Code Die Type Y35† Y39†, Y750† Y46*† LENGTH YS5C-LB 6 flex 1014 YS4C-LB 5 flex 1015 YS3C-LB 4 flex 1016 YS2C-LB 3 flex YS1C-LB 2 flex YS25-LB 1 flex YS26-LB 1/0 flex 1020 YS27-LB 2/0 flex 1021 YS28-LB 3/0 flex YS29-LB 4/0 flex YS30-LB 4/0-250 flex Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) 1017 MY29-11 (1) (1 Crimp/end) 1018 1019 — Nest Indentor U6CD-1 (1) Y34PR (1) U4CD-1 (1) Y34PR (1) U3CD-1 (1) Y34PR (1) U2CD-1 (1) Y34PR (1) U1CD-1 (1) Y34PR (1) U25D-1 (1) Y34PR-2 (1) U26D-1 (1) Y34PR-2 (1) U27D-1 (1) Y34PR-2 (1) 1022 Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) † Use Y35P3 adaptor with Y34PR indentor. * Use PUADP-1 adaptor with U-DIES in Y46 HYPRESS™. ▲ See Tooling section in this catalog for complete tool and die listings. ① Not color coded ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. 1023 — 1024 — U6CD-1 (1) Y34PR (1) U4CD-1 (1) Y34PR (1) U3CD-1 (1) Y34PR (1) U2CD-1 (1) Y34PR (1) U1CD-1 (1) Y34PR (1) U25D-1 (1) Y34PR-2 (1) U26D-1 (1) Y34PR-2 (1) U27D-1 (1) Y34PR-2 (1) U28D-1 (1) Y34PR-2 (1) U29D-1 (1) Y34PR-2 (1) U30D-1 (1) Y34PR-2 (1) U6CD-1 (1) Y34PR (1) U4CD-1 (1) Y34PR (1) U3CD-1 (1) Y34PR (1) U2CD-1 (1) Y34PR (1) U1CD-1 (1) Y34PR (1) U25D-1 (1) Y34PR-2 (1) U26D-1 (1) Y34PR-2 (1) U27D-1 (1) Y34PR-2 (1) U28D-1 (1) Y34PR-2 (1) U29D-1 (1) Y34PR-2 (1) U30D-1 (1) Y34PR-2 (1) 7/8 7/8 15/16 15/16 15/16 15/16 1 1-1/16 1-1/16 1-1/16 1-1/8 BURNDY Compression TYPES YS-T AND YSP-T CRIMPING INFORMATION ELECTRO-TIN PLATED HIGH-VOLTAGE HYLINKS™ UNINSULATED HIGH VOLTAGE COPPER COMPRESSION SPLICE C-100 CRIMP TAPERED END CRIMP STANDARD BARREL TAPERED ENDS Seamless types YS-T and YSP-T high conductivity copper electro-tin plated compression HYLINK™ high-voltage splices with standard barrel and tapered ends are ideally suited for higher voltage applications from 5KV through 35 KV. Type YS-T splice connector has four center wire stops for proper conductor insertion. Type YSP-T splice connector has a brazed in place center plug to prevent the passage of oil between two oil filled conductors or between conductors without oil and conductors with oil and acts as a center wire stop for proper conductor insertion. YS6C-T YS4C-T YS2C-T YS1C-T YS25-T YS26-T YS28-T YS29-T YS30-T YS31-T YS34-T YS39-T YSP6C-T YSP4C-T YSP2C-T YSP1C-T YSP25-T YSP26-T YSP28-T YSP29-T — YSP31-T YSP34-T YSP39-T CODE CONDUCTORS 6 str. 4 str. 2 str. 1 str. 1/0 str. 2/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil CENTER OIL STOP YS-T YSP-T Features and Benefits UL Listed 90° C, 600 Volts to 35 KV◆ CATALOG NUMBER YS-T YSP-T BRAZED CENTER OIL STOP PLUG (TYPE YSP-T) (4) CENTER WIRE STOPS (TYPE YS-T) • Tapered connector ends per EEI standard TD160. ◊ Suitable for use on voltages 5KV through 35KV to aid in preventing corona emission and simplify taping thus lowering installed cost. • Type YS-T four center wire stops. ◊ Provides a center wire stop for proper conductor insertion. • Type YSP-T has a center plug permanently brazed in place. ◊ Prevents oil within oil-filled conductors from passing through the splice connector and provides a center strip for proper conductor insertion. DIMENSIONS B L .90 .90 .98 .97 .98 1.04 1.13 1.21 1.22 1.32 1.68 2.00 * Use adapter PUADP-1 with "U" Dies in Y46 HYPRESS™. Y46 HYPRESS™ uses the same nest indentor and adaptor as the Y35, Y39 and Y750, but with the PUADP-1 adaptors. ■ The maximum size for the Y35 is 400 kcmil. ▲ See tooling section of this catalog for complete tool and die listings. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. 2.16 2.16 2.34 2.31 2.35 2.47 2.67 2.85 2.87 3.09 3.86 4.60 Y34B Y34PR INDENTOR NEST DIE B6CD B4CD B2CD B1CD B25D B26D B28D B29D B30D B31D No Die Needed — INSTALLATION TOOLING - NEST/INDENTOR ▲ Y35, Y39, Y750 Y35, Y39, Y750 Y34PR INDENTOR Y46*, PAT750 Y35P3 ADAPTOR DIE NUMBER (# OF DIE NEST DIE CRIMPS PER END) INDEX ▲ U6CD-1 U4CD-1 U2D-1 U1D-1 U25D-1 U26D-1 U28D-1 U29D-1 U30D-1 U31D-1 U34D-1 — U5CRT (2) U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U28RT (2) U29RT (2) U30RT (4) U31RT (4) U34RT (4) U39RT (4) 7 8 10 11 12 13 15 16 17 18 20 24 NO. OF INDENT WIRE STRIP LENGTH 1 1 1 1 1 1 1 1 2 2 2 2 15/16 15/16 1 1 1-3/32 1-3/32 1-3/16 1-3/32 1-5/16 1-3/5 1-3/4 2-1/8 BURNDY Compression TYPE YS-FXB Features and Benefits HYLINK™ - SPLICE - BELLED LONG BARREL UL Listed 90° C, 600 Volts to 35 KV ◆ Catalog Number YS8C-FXB YSV6C-FXB YS5C-FXB YSV4C-FXB YS3C-FXB YSV2C-FXB YSV1C-FXB YSV25-FXB YSV26-FXB YSV27-FXB YSV28-FXB YS30-FXB YS31-FXB YS32-FXB YS34-FXB YS36-FXB YS38-FXB YS40-FXB YS44-FXB Conductor Flexible Cable Code AWG #8 Str. (37/24) #8 AWG #6 Str. (61/24) #6 AWG #5 Str. (91/24) #5 AWG #4 Str. (91/24-105/24) #4 AWG #3 Str. (105/24-125/24) #3 AWG #2 Str. (125/24-150/24) #2 AWG #1 Str. (175/24-225/24) #1 AWG 1/0 Str. (275/24) 1/0 AWG 2/0 Str. (325/24) 2/0 AWG 3/0 Str. (450/24) 3/0 AWG 4/0 Str. (550/24) 4/0 AWG 250 kcmil Flex Class G 259 STR. Class H 427 STR. 263 kcmil (650/24) 250 Flex Class I, K, M 313.1 kcmil (775/24) 300 kcmil Nom. 373 kcmil (925/24) 350 kcmil Nom. 444.4 kcmil (1100/24) 450 kcmil Nom. 535.3 kcmil (1325/24) 500 kcmil Nom. 646 kcmil (1600/24) 600 kcmil Nom. 777.7 kcmil (1925/24) 750 kcmil Nom. *** MM2 10 † 16 — — 25 35 — 50 70 95 † 120 — 150 185 240 300 — 400 500 • Long barrel length. ◊ High voltage terminations. • Four (4) center conductor stops. ◊ Provides a center wire stop for proper conductor insertion. • High pull out force. ◊ Provides added security for greater mechanical and electrical properties. • Belled cable entry. ◊ A funnel type entry provide easy insertion of extra flexable cables plus offers mechanical strain relief for individual strands. Dimensions L B (mm) (mm) 1.99 .90 (51) (23) 2.62 1.22 (67) (31) 2.62 1.22 (67) (31) 2.62 1.22 (67) (31) 2.87 1.47 (73) (37) 2.89 1.35 (73) (34) 3.18 1.50 (81) (38) 3.18 1.50 (81) (38) 3.44 1.63 (87) (41) 3.46 1.64 (88) (42) 3.72 1.77 (94) (45) 4.51 (115) 2.16 (55) 4.54 (115) 4.82 (122) 5.14 (131) 6.09 (155) 6.34 (161) 6.66 (1.69) 6.84 (174) 2.18 (55) 2.32 (59) 2.48 (63) 2.95 (75) 3.08 (78) 3.24 (82) 3.33 (85) * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. ** P44RT and P46RT dies sets are for use with Y46 HYPRESS™ only. PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. Dieless (# of crimps/end) Installation Tooling ▲ Mechanical Y35 ■, Y39, Y750, Y46* Y1MRTC Embossed Color Die Number (# of Y2MR Die Index Code crimps/end) 49 Red U8CRT (2) 7 Blue U5CRT (2) 7 Blue U5CRT (2) Y2MR (4) Y1MR (4) 8 Gray U4CRT (2) Y1MR (4) 9 White U3CRT (2) Y2MR (4) Y1MR (4) 10 Brown U2CRT (2) 11 Green U1CRT-1 (4) 12 Pink U25RT (4) 13 Black U26RT (4) 14 Orange U27RT (4) 15 Purple U28RT (4) 16 Yellow U29RT (4) 17 White U30RT (4) 18 Red U31RT (4) 19 Blue U32RT (4) 20 Brown U34RT (4) L99 Pink U38XRT (4) 24 Black U39RT (4) L115 Yellow U44XRT (4) Y2MR (2) Y1MR (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) — Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) C-101 — –– – † 16mm2 and 120mm2 referenced are for both Class 2 and Class 5 ■ The maximum size for the Y35 is 373.7 kcmil. ▲ See tooling section of this catalog for complete tool and die listings. Cable Strip Length 1" (25) 1-5/16" (33) 1-5/16" (33) 1-5/16" (33) 1-9/16" (40) 1-7/16" (37) 1-9/16" (40) 1-9/16" (40) 1-11/16" (43) 1-11/16" (43) 1-7/8" (48) 2-1/4" (57) 2-1/4" (57) 2-7/16" (62) 2-9/16" (65) 3-1/16" (79) 3-3/16" (81) 3-5/16" (84) 3-7/16" (87) ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. BURNDY Compression TYPE YS-TC HYSPLICE™ In-line Splice Kits for Telecommunications Applications YS-TC kits are for splicing cables and covering the connection with clear heat shrink. Splices are constructed from seamless, high C-102 conductivity electrolytic copper tubing for maximum conductivity and tin-plated to resist corrosion. Each YS-TC splice is provided with inspection holes and cable stops. The YS-TC family also features the BURNDY® color code system. Plastic Bag/Kit * Clear Wire Size Connector Dimensions Barrel Length Color Code B L Die Index Wire Strip Length Yellow L115 1.96 3.68 Black 23 1.67 1.71 3.87 Pink L99 1.77 Standard 1.56 3.51 Brown 20 1.60 YS34FXLTCKITC Standard 1.56 3.51 Blue 19 or L80 1.60 YS31LTCKITC Standard 1.39 3.10 Red 17 1.42 — YS29FXLTCKITC Standard 1.36 2.98 Yellow 16 1.38 — YS28LTCKITC Standard 1.23 2.69 Purple 15 1.24 YS26FXLTCKITC Standard 1.09 2.41 Black 13 1.10 YS25FXLTCKITC Standard 0.98 2.18 Pink 12 1.00 YS2CFXLTCKITC Standard 0.77 1.73 Brown 10 0.78 AWG mm2 750 kcmil FLEX 750 kcmil CODE 500 kcmil FLEX 500 kcmil CODE 350 kcmil FLEX 350 kcmil CODE 4/0 AWG FLEX 4/0 AWG CODE 2/0 AWG FLEX or CODE 1/0 AWG FLEX or CODE #2 AWG FLEX or CODE 500 mm2 Class 5 — mm2 300 Class 5 240 mm2 Class 2 240 mm2 Class 5 185 mm2 Class 2 mm2 70 Class 5 50 mm2 Class 5 35 mm2 Class 5 Heat Shrink Kit Catalog Number Barrel Type YS44FXLTCKITC Standard 1.90 4.30 YS39LTCKITC Standard 1.62 YS38FXLTCKITC Standard YS34LTCKITC * Clear Heatshrink – UL224 VW1 Listed – passes TELCORDIA GR-347-CORE “Abrasion and Cut Test”. (Up to 750 kcmil Class B code cable. Contact factory for 750 flex cable applications.) BURNDY Compression TYPE YSR-TC HYREDUCER™ In-line Reducer Splice Kits for Telecommunications Applications YSR-TC reducing splice kits provide for splicing two different cable sizes with inspection holes. The larger conductor is inserted first and butts against the center of the connector where the smaller barrel begins. Constructed from seamless, high conductivity electrolytic copper tubing for maximum conductivity, and tin plated to resist corrosion. The YSR-TC family also features the BURNDY® color code system. C-103 Plastic Bag/Kit Connector mm2 ** Clear Heat Shrink Kit Catalog Number Barrel Type — YSR44FX39LTCKITC Standard 2.09 1.78 4.38 Yellow Black L115 24 1.96 1.67 YSR44FX34LTCKITC Standard 2.09 1.69 4.91 Yellow Brown L115 20 1.96 1.60 YSR44FX38FXLKITC Standard 2.09 1.88 4.61 Yellow Pink L115 L99 1.96 1.77 YSR44FX31LTCKITC Standard 2.09 1.49 5.18 Yellow Red L115 18 1.96 1.41 YSR44FX34FXLKITC Standard 2.09 1.69 4.91 Yellow Blue L115 19 or L80 1.96 1.60 YSR44FX29FXLKITC Standard 2.09 1.44 5.33 Yellow Yellow L115 16 1.96 1.38 YSR3938FXLKITC Standard 1.78 1.88 3.79 Black Pink 24 L99 1.67 1.77 YSR3931LTCKITC Standard 1.78 1.49 4.36 Black Red 24 18 1.67 1.41 YSR3934FXLKITC Standard 1.78 1.69 4.09 Black Blue 24 19 or L80 1.67 1.60 — YSR3928LTCKITC Standard 1.78 1.30 4.65 Black Purple 24 15 1.67 1.24 — YSR3929FXLKITC Standard 1.78 1.44 4.51 Black Yellow 24 16 1.67 1.38 YSR38FX31LTCKITC Standard 1.88 1.49 4.33 Pink Red L99 18 1.77 1.41 YSR38FX34FXLKITC Standard 1.88 1.69 4.06 Pink Blue L99 19 or L80 1.77 1.60 — YSR38FX28LTCKITC Standard 1.88 1.30 4.62 Pink Purple L99 15 1.77 1.24 — YSR38FX29FXLKITC Standard 1.88 1.44 4.48 Pink Yellow L99 16 1.77 1.38 YSR3431LTCKITC Standard 1.69 1.49 3.66 Brown Red 20 18 1.60 1.41 YSR3434FXLKITC Standard 1.69 1.69 3.39 Brown Blue 20 19 or L80 1.60 1.60 YSR3428LTCKITC Standard 1.69 1.30 3.95 Brown Purple 20 15 1.60 1.24 Wire Range Barrel A AWG 750 kcmil FLEX 750 kcmil CODE 500 kcmil FLEX 500 kcmil CODE Barrel B mm2 500 mm2 Class 5 — 300 mm2 Class 5 240 mm2 Class 2 AWG 750 Kcmil CODE 500 Kcmil CODE 500 Kcmil FLEX 350 Kcmil CODE 350 Kcmil FLEX 4/0 AWG FLEX 500 Kcmil FLEX 350 Kcmil CODE 350 Kcmil FLEX 4/0 AWG CODE 4/0 AWG FLEX 350 Kcmil CODE 350 Kcmil FLEX 4/0 AWG CODE 4/0 AWG FLEX 350 Kcmil CODE 350 Kcmil FLEX 4/0 AWG CODE 240 mm2 Class 2 300 mm2 Class 5 185 mm2 Class 2 240 mm2 Class 5 — 300 mm2 Class 5 185 mm2 Class 2 240 mm2 Class 5 185 mm2 Class 2 240 mm2 Class 5 185 mm2 Class 2 240 mm2 Class 5 — † Provided with 2 heat shrink tubings. One will overlap the other. Install the smaller first and larger second. Dimensions Barrel A Barrel B ** Clear Heatshrink – UL224 VW1 Listed – passes TELCORDIA GR-347-CORE “Abrasion and Cut Test”. (Up to 750 kcmil Class B code cable. Contact factory for 750 flex cable applications.) L Wire Strip Length Color Code Die Index Barrel A Barrel B Barrel A Barrel B Barrel A Barrel B BURNDY Compression TYPE YSR-TC HYREDUCER™ (Continued) In-line Reducer Splice Kits for Telecommunications Applications Plastic Bag/Kit C-104 Connector Wire Range Barrel A AWG 500 kcmil CODE 350 kcmil FLEX 350 kcmil CODE Barrel B mm2 240 mm2 Class 2 240 mm2 Class 5 185 mm2 Class 2 300 kcmil FLEX 185 mm2 Class 5 4/0 AWG FLEX — 4/0 AWG CODE 2/0 AWG FLEX or CODE 1/0 AWG FLEX or CODE #2 AWG FLEX or CODE #4 AWG FLEX or CODE — 70 mm2 Class 5 50 mm2 Class 5 35 mm2 Class 5 — AWG 4/0 AWG FLEX 1/0 AWG FLEX or CODE 4/0 AWG FLEX 4/0 AWG CODE 4/0 AWG FLEX 1/0 AWG CODE 4/0 AWG CODE 4/0 AWG FLEX 1/0 AWG FLEX or CODE #2 AWG FLEX or CODE 4/0 AWG FLEX 1/0 AWG FLEX or CODE #2 AWG FLEX or CODE 1/0 AWG FLEX or CODE #2 AWG FLEX or CODE #6 AWG FLEX or CODE #6 AWG FLEX or CODE #6 AWG FLEX or CODE #6 AWG FLEX or CODE #6 AWG FLEX or CODE mm2 — ** Clear Heat Shrink Kit Catalog Number Dimensions Barrel Type Barrel A Barrel B L Wire Strip Length Color Code Die Index Barrel A Barrel B Barrel A Barrel B Barrel A Barrel B YSR3429FXLKITC Standard 1.69 1.44 3.81 Brown Yellow 20 16 1.60 1.38 YSR3425FXLTCKITC Standard 1.69 1.04 4.01 Brown Pink 20 12 1.60 1.00 YSR34FX28FXLTCKITC Standard 1.69 1.43 3.86 Blue Purple 19 or L80 15 1.60 1.36 — YSR34FX28LTCKITC Standard 1.69 1.30 3.95 Blue Purple 19 or L80 15 1.60 1.24 — YSR34FX29FXLKITC Standard 1.69 1.44 3.81 Blue Yellow 19 or L80 16 1.60 1.38 YSR34FX25FXLTCKITC Standard 1.69 1.04 4.01 Blue Pink 19 or L80 12 1.60 1.00 — YSR3128LTCKITC Standard 1.49 1.30 3.27 Red Purple 18 15 1.41 1.24 — YSR3129FXLKITC Standard 1.49 1.44 3.13 Red Yellow 18 16 1.41 1.38 YSR3125FXLTCKITC Standard 1.49 1.04 3.33 Red Pink 18 12 1.41 1.00 YSR312CFXLTCKITC Standard 1.49 0.82 3.37 Red Brown 18 10 1.41 0.78 YSR32FX29FXLTCKITC Standard 1.57 1.43 3.46 Red Yellow 18 16 1.48 1.36 YSR29FX25FXLTCKITC Standard 1.44 1.04 3.10 Yellow Pink 16 12 1.38 1.00 YSR29FX2CFXLTCKITC Standard 1.44 0.82 3.13 Yellow Brown 16 10 1.38 0.78 YSR2825FXLTCKITC Standard 1.30 1.04 2.66 Purple Pink 15 12 1.24 1.00 YSR282CFXLTCKITC Standard 1.30 0.82 2.70 Purple Brown 15 10 1.24 0.78 YSR286CFXLTCKITC Standard 1.30 0.73 2.99 Purple Blue 15 7 1.24 0.70 YSR26FX6CFXLTCKITC† Standard 1.16 0.73 2.71 Black Blue 13 7 1.10 0.70 YSR25FX6CFXLTCKITC† Standard 1.04 0.73 2.42 Pink Blue 12 7 1.00 0.70 YSR2CFX6CFXLTCKITC Standard 0.82 0.73 1.93 Brown Blue 10 7 0.78 0.70 YSR4CFX6CFXLTCKITC Standard 0.74 0.73 1.67 Gray Blue 8 7 0.71 0.70 50 mm2 Class 5 120 mm2 Class 5 or Class 2 50 mm2 Class 5 50 mm2 Class 5 35 mm2 Class 5 or Class 2 120 mm2 Class 5 or Class 2 50 mm2 Class 5 35 mm2 Class 5 or Class 2 50 mm2 Class 5 35 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2 † Provided with 2 heat shrink tubings. One will overlap the other. Install the smaller first and larger second. ** Clear Heatshrink – UL224 VW1 Listed – passes TELCORDIA GR-347-CORE “Abrasion and Cut Test”. (Up to 750 kcmil Class B code cable. Contact factory for 750 flex cable applications.) BURNDY Compression TYPE YC-L T THIN-WALL COPPER C-TAP UL Listed to 600 Volts Type YC-L is a thin-wall high conductivity copper connector for making copper tap and parallel connections from #14 to 3/0 AWG. D Features and Benefits C • Manufactured form high conductivity wrought copper. ◊ Provides low resistance and excellent electrical conductivity. • Range-taking connector. ◊ Lowers inventory requirements. • Reinforced ribs. ◊ Provides maximum pull-out values. • Compact size. ◊ Easy to tape and insulate connection. • Economical. ◊ Provides low installed cost. C-105 RIBS B INSTALLATION TOOLING CATALOG NUMBER YC10L12 YC8L12 YC6L12 YC4L12 YC3L12 YC2L12 YC1L12 YC25L12 YC26L12 YC27L12 ACCOMMODATES RUN TAP 14 16-14 12 16-14 10 14 10 10 8 12 8 10-8 6 12-10 6 8-6 5,4 12-8 5,4 6-5 3 12-6 4 4 3 5 2 12-6 3 4-3 2 5-4 1 12-5 2 Str. 2 Str. 2 Sol. 2 Sol. 3 Str. 3 Sol. 1 Str. 4 Str. 4 Sol. 1 Sol. 3 Str. 3 Sol. 1/0 Str. 12 Str. 12 Sol. 1/0 Sol. - 4 Str. 4 Sol. 1 2-1 1/0 3-2 2/0 12-3 1/0 1-1/0 2/0 2-1 3/0 12-2 NO. OF RIBS B DIMENSIONS C D T .18 [4.6] .11 [2.8] .40 [10.2] .060 [1.65] .25 [6.4] .33 [8.4] .38 [9.7] .48 [11.4] .21 [3.8] .25 [5.1] .28 [6.1] .37 [6.4] .60 [15.2] .60 [15.2] 1.18 [30.2] 1.18 [30.2] .072 [1.83] .072 [1.83] .072 [1.83] .081 [2.06] 1 .50 [12.7] .36 [7.6] 1.18 [30.2] 2 .56 [14.2] .45 [8.6] 2 .62 [15.7] 0 0 0 1 1 COLOR CODE Red Blue Gray Brown MECHANICAL MD6, OUR840 & MD7-34R DIE NO. Y2MR (# CRIMPS) Red (1) W8CVT (1) Blue (1) Gray (2) Brown (2) W5CVT (1) W4CVT (1) W2CVT (2) W1CVT (2) DIE ▲ INDEX EMBOSSMENT BCT500, Y500CT, BAT500 (# CRIMPS) HYDRAULIC Y35,Y39, DIE ▲ Y750,Y45 INDEX WIRE Y46* EMBOSS- STRIP (# CRIMPS) MENT LENGTH 49 3/8 7 5/8 8 5/8 10 WC4 (1) UC4 (1) 10M Green – .081 [2.06] Pink – W25VT (2) 12 WC2 (1) UC2 (1) 12M 1-3/16 1.75 [44.4] .081 [2.06] Black – W26VT (3) 13 WC1 (2) UC1 (1) 13M 1-13/16 .50 [9.6] 1.75 [44.4] .090 [2.29] Orange – W27VT (3) 14 WC25 (2) UC25 (1) 14M 1-13/16 2 .69 .53 [17.5] [10.7] 1.75 [44.4] .090 [2.29] Purple – W28VT (3) 15 1-13/16 2 .81 .54 [20.6] [11.9] 1.75 [44.4] .090 [2.29] Yellow – W29VT (3) 16 1-13/16 ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™ For Tin plating add “TN” suffix (example = YC10L12TN) 11 1-3/16 1-3/16 BURNDY Compression TYPES YC-C COPPER CRIMPIT™ UL Listed 90° C, 600 Volts to 35kV◆ Type YC-C copper CRIMPIT™ connector is a range-taking C shape compression connector for making tap or parallel copper C-106 connections from #12 sol. to 4/0 strand conductor. CATALOG NUMBER YC10C10 † YC8C8 YC4C8 YC4C6 YC4C4 YC2C4 YC2C2 YC26C2 YC26C26 YC28C2 YC28C26 YC28C28 RUN TAP 12 Sol. - 10 Str. 8 Sol. - 8 Str. 12 Sol. - 10 Str. 10 Sol. - 8 Str. 8 Sol. - 8 Str. 6 Sol. - 4 Str. 6 Sol. - 6 Str. 4 Sol. - 4 Str. 8 Sol. - 4 Str. 2 Sol. - 2 Str. 2 Sol. - 2 Str. 8 Sol. - 2 Str. 1/0 Sol. - 2/0 Str. 1/0 Sol. - 2/0 Str. 6 Sol. - 2 Str. 3/0 Sol. - 4/0 Str. 1/0 Sol. - 2/0 Str. 3/0 Sol. - 4/0 Str. † Not UL Listed. ‡ Number of Crimps. ▲ See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adapter when using "U" dies in the Y46 HYPRESS™. Features and Benefits Copperweld-Copper Conductors • Range-taking connector. ◊ Lowers inventory requirments. • Compact size. ◊ Easy to tape and insulate connection. • Manufactured from high conductivity wrought copper. ◊ Provides low resistance and excellent electrical conductivity. • Economical ◊ Provides low installed cost. 8A 6A 4A 2A - Use CRIMPITS™ accommodating 6 str. Copper Use CRIMPITS™ accommodating 4 Str. Copper Use CRIMPITS™ accommodating 2 Str. Copper Use CRIMPITS™ accommodating 1/0 and 2/0 Copper TOOLS, DIE SET, CATALOG NO., and (‡No. of Crimps) ▲ MD6 OUR840 Y35, Y750, Y45, Y46* L ▲ DIE INDEX 3/8 1/2 238 162 or K W238 (1) W162 (2) W238 (1) W162 (2) U-238 (1) U162** (1) 5/8 BG or 5/8 BG (2) W-BG** (1) XNBG (2) U-BG (1) 3/4 C W-C (2) — U-C (1) 7/8 E or O — — U-E (3) U-O (1) 1-1/16 F or D3 — — U-F (3) U-D3** (1) ** Multiple crimp die set. Makes more than one crimp per tool compression. Figure ( ) indicates number of compressions. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. CRIMPIT FOR 1 STR. COPPER RUN TAP — — 1 Str. — 1 Str. 6.8 Str., 8 Sol. — 1 or 2 Str. — — BURNDY Compression TYPE YCHC C-TAP COPPER CRIMPIT™ 90° C C-107 Features and Benefits • Wide range of run/tap combinations including Class B code I and locomotive flexible conductor combinations. All (B/B, B/I, I/I) combinations are recommended. ◊ Each connector accommodates many cable combinations, allowing maximum flexibility for the design and installation of a system. • Color-coded on the connector that matches the die. ◊ Provides matched system for fast and easy installation. BURNDY Catalog Number Flame Retardant Cover Clear Black Cat. No. Cat. No. ‡ YCHC44TC44 CCFR-FR CFR-FR YCHC39TC39 CCFR-FR CFR-FR YCHC39TC31 CCFR-FR CFR-FR YCHC39TC2 CCFR-FR CFR-FR YCHC34TC34 CCFN-FR CFN-FR YCHC34TC29 CCFN-FR CFN-FR YCHC34TC2 CCFN-FR CFN-FR YCHC29TC29 CCFD-FR CFD-FR YCHC29TC2 CCFD-FR CFD-FR YCHC2TC2 CCFO-FR CFO-FR YCHC8TC8 ♦ ♦ Tap 1 1000-750 (750-500) 750-500 (550-500) 750-500 (550-500) 750-500 (550-500) 500-4/0 (350-4/0) 500-4/0 (350-4/0) 500-4/0 (350-4/0) 250-2 (4/0-2) 250-2 (4/0-2) 2-6 STR./SOL. (2-8) 8-12 (8-12) 1000-750 (750-500) 750-350 (550-350) 350-2 (250-2) 2-6 STR./SOL. (2-8) 500-4/0 (350-4/0) 250-2 (4/0-2) 2-6 STR./SOL. (2-8) 250-2 (4/0-2) 2-6 STR./SOL. (2-8) 2-6 STR./SOL. (2-8) 8-12 (8-12) NOTE: To properly use tap 2 and/or tap 3 conductors in YCHC connector a conductor from the tap 1 cable range must be included in the tap 1 groove. ‡ To obtain covers made of polyethylene remove suffix-FR (example: CFO). CFO is not flame retardant. * Use PUADP-1 adaptor with "U" dies in Y46. Tap 2 Tap 3 2-6 STR./SOL. 8-14 (2-8) (8-14) 8-14 (8-14) 2-6 STR./SOL. (2-8) 8-14 (8-14) 8-14 (8-14) 8-14 (8-14) ▲ Die Index & Color EmbossY35 † Y750 † Y46* † Code ment ▲ Tooling († No. of Crimps) Condutor Sizes Code/(Flex) Cable Main • Each connector has a recommended insulating cover available. Flame retardant type CF-FR covers meet oxygen index 28 and UL94 V-O requirements. ◊ A complete insulated UL listed installation is provided. • Die index embossed on connector after completion of crimp. ◊ Permanent inspectability of installed connector is insure consistently reliable and dependable connections. H W L Strip Length — — — — P1102 1 White 1102 3.59 1.73 1.16 1-1/4 — — — — P1103 1 Blue 1103 3.12 1.53 1.06 1-1/8 — — — — P1103 1 Blue 1103 2.96 1.53 1.31 1-3/8 — — — — P1103 1 Blue 1103 2.66 1.53 1.31 1-3/8 — — U1104 2 P1104 1 Brown 1104 2.97 1.38 1.16 1-1/4 — — U1104 2 P1104 1 Brown 1104 2.45 1.26 .94 1 — — U1104 2 P1104 1 Brown 1104 2.45 1.26 .94 1 — — U997 1 U997 1 Orange 997 2.12 .98 .94 1 — — U251 1 U251 1 Red 251 1.78 .97 .81 1 U-C 1 1 U-C 1 Brown C 1.22 .60 .81 1 Red 240 .53 .56 5/8 U-C U-240 1 U-240 1 U-240 1 ▲ See tooling section of Master Catalog for complete tool and die listings. ◆ For applications requiring flame retardant cover, use either a CCFB-FR (Clear) or CFB-FR (Black) cover and YH2C2C connector by ordering YH8C8CWCC (Clear) or YH8C8CWC (Black). .35 BURNDY Compression TYPE YH COLOR CODE DIE AND CRIMP INFORMATION H-TAP COPPER CRIMPIT™ ELECTRO-TIN PLATED Fig. 1 CONDUCTOR RANGE C-108 Features and Benefits PATENTED “THIRD HAND” • Accommodates a wide range of run/tap copper cable combinations including both flexible and code combinations. All (B/B, B/I, I/B, I/I) combinations acceptable. ◊ Each connector has many copper cable combination applications allowing maximum flexibility for the design and installation of a system. • Tap grooves function independently of each other. Use of one tap is required. Balance may be used or left empty. ◊ Provides maximum design and installation flexibility. • Color code on the connector matches installation die. ◊ Provides matched system for fast and easy installation. • Die index embossed on connector after completion of crimp. ◊ Permanent inspectability of installed connectors to insure consistently reliable and dependable connections. • Recommended flame retardant type CFFR insulating covers meet oxygen index 28 and UL94 V-O requirements. ◊ A complete insulated UL listed installation is provided. • “Third Hand” constrains conductors while installer completes crimp. Included with each connector. ◊ Simplifies installation, reducing installed cost. Fig. 2 Fig. 3 Fig. 4 Fig. 5 TABLE 1 CODE CONDUCTOR AND METRIC EQUIVALENT H-Tap Connector Kit Catalog Number Flame Retardant Cover Clear Black Fig. # YH4444 YH4444WCC YH444WC YH4434* YH4434WCC* YH4434WC* YH4429 YH4429WCC YH4429WC 5 YH3939 YH3939WCC YH3939WC 1 YH3931 YH3931WCC YH3931WC 2 YH3434 YH3434WCC YH3434WC 1 YH3429 YH3429WCC YH3429WC 2 YH2929 YH2929WCC YH2929WC 1 YH292C YH292CWCC YH292CWC 3 YH298C YH298CWCC YH298CWC 3 YH2C2C YH2C2CWCC YH2C2CWC 4 YH6C6C YH6C6CWCC YH6C6CWC 1 YH8C8C YH8C8CWCC YH8C8CWC 1 • Use PUADP-1 adaptor with "U" dies in Y46. ▲ See tooling section of this catalog for complete tool and die listings. 1 Conductor Sizes Code/(Flex Cable) Main Tap 1 Tap 2 Tap 3 1000-750 1000-750 (750-500) (750-500) — — (750) (350) 1000-750 250-2 — — (777-500) (4/0-2) 750-500 750-350 — — (550-500) (550-350) 750-350 4/0-1/0 1-6 STR/SOL 2-14 (550-500) (250-1/0) (1-8) (2-14) 500-250 500-4/0 — — (350-4/0) (350-4/0) 500-4/0 250/1/0 1-6 STR/SOL 8-14 (350-4/0) (4/0-1/0) (1-8) #8 250-2 250-2 — — (4/0-2) (4/0-2) 250-2 2-6 STR/SOL 8-14 — (4/0-2) (2-8) (8-14) 250-2 8-14 8-14 — (4/0-2) (8-14) (8-14) 2-6 STR/SOL 2-6 STR/SOL 8-14 8-14 (2-8) (2-8) (8-14) (8-14) 6-10 6-14 — — (6-10) (6-14) 8-14 8-14 — — (8-14) (8-14) * Not CSA approved. Note: All H-Taps ROHS compliant. Metric Conductor Sizes (mm2) Main Tap 1 Tap 2 Tap 3 500-400 500-400 — — 500-400 150-35 — — 300-300 300-185 — — 300-185 95-70 35-16 35-2.5 240-150 240-120 — — 240-120 120-70 35-16 6-2.5 120-35 120-35 — — 120-35 35-16 6-2.5 — 120-35 6-2.5 6-2.5 — 35-16 35-16 6-2.5 6-2.5 10-6 10-2.5 — — 6-2.5 6-2.5 — — BURNDY Compression TYPE YH COLOR CODE DIE AND CRIMP INFORMATION H-TAP COPPER CRIMPIT™ (Continued) ELECTRO-TIN PLATED CONDUCTOR RANGE TABLE 2 FLEX AND METRIC CONDUCTOR RANGES CATALOG NUMBER YH4444 YH4434 YH4429 YH3939 YH3931 YH3434 YH3429 YH2929 YH292C YH298C YH2C2C YH6C6C YH8C8C Main Tap 1 Main Tap 1 Main Tap 1 Main Tap 1 Main Tap1 Tap 2 Tap 3 Main Tap 1 Main Tap 1 Tap 2 Tap 3 Main Tap 1 Main Tap1 Tap 2 Main Tap1 Tap 2 Main Tap 1 Tap 2 Tap 3 Main Tap 1 Main Tap 1 MAXIMUM CONDUCTOR IN RANGE FLEX CONDUCTOR (AWG/kcmil) 777 777 777 – 777 4/0 550 550 550 250 1 2 350 350 350 4/0 1 8 4/0 4/0 4/0 2 8 4/0 8 8 2 2 8 8 6 6 8 8 • Use PUADP-1 adaptor with "U" dies in Y46. ▲ See tooling section of this catalog for complete tool and die listings. MAXIMUM METRIC DIMENSIONS mm2 393 393 393 – 393 107 278 278 278 126 42 33.6 177 177 177 107 42 8 107 107 107 33.6 8 107 8 8 33.6 33.6 8 8 13 13 8 8 * Not CSA approved. Note: All H-Taps ROHS compliant. DIAMETER mm 28 28 28 – 28 15.5 25 25 25 17 9 8 20 20 20 15.5 9 4 15.5 15.5 15.5 8 4 15.5 4 4 8 8 4 4 5 5 4 4 “THIRD HAND” MIMIMUM CONDUCTOR IN RANGE FLEX CONDUCTOR (AWG/kcmil) 500 500 750 350 500 2 500 350 500 1/0 8 14 4/0 4/0 4/0 1/0 8 14 2 2 2 8 14 2 14 14 8 8 14 14 10 14 14 14 C-109 MINIMUM METRIC DIMENSIONS mm2 253 253 380 177 253 33.6 253 177 253 53.5 8 2 107 107 107 53 8 2 33.6 33.6 33.6 8 2 33.6 2 2 8 8 2 2 5 2 2 2 DIAMETER mm 24 24 31 20 24 8 24 20 24 11 4 2 15.5 15.5 15.5 11 4 2 8 8 8 4 2 8 2 2 4 4 2 2 3 2 2 2 BURNDY Compression TYPE YH COLOR CODE DIE AND CRIMP INFORMATION H-TAP COPPER CRIMPIT™ (Continued) ELECTRO-TIN PLATED Fig. 1 CONDUCTOR RANGE “THIRD HAND” C-110 Fig. 2 Fig. 4 Fig. 3 Fig. 5 TABLE 3 INSTALLATION TOOLING + DIMENSIONS BURNDY Catalog Number Kit Catalog Number Flame Retardant Cover Clear Black ‡ ▲ Tooling († No. of Crimps) Fig. No. Y35 † Y750 † Y46* † Color ▲ Die Index & Code Embossment 1 — — — — P1102 1 White 1102 3.38 1.70 1.00 1-1/8 5 1 2 — — — — — — U1104M U1104 U1104M U1104 — — 1 2 1 2 PYFR PYFR PYFR P1104 U1104M P1104 U1104M U654 P654 U654 P654 U654 P654 U-C UBGRT U11T-1 1 1 1 Yellow Yellow Yellow K-R K-R K-R 3.22 2.97 2.97 1.70 1.00 1.50 1.25 1.50 .95 1-3/8 1-3/8 1-1/16 1 Brown 1104 2.43 1.15 1.00 1-1/8 1 Brown 1104 2.23 1.31 1.00 1-1/8 1 Purple 654 1.85 .90 .90 1-1/16 1 Purple 654 1.52 .90 .90 1-1/16 1 Purple 654 1.52 .90 .90 1-1/16 1 1 1 Brown Orange Green C BG 11 1.25 .81 .63 .60 .39 .40 .75 .60 .60 7/8 3/4 3/4 YH4444 YH4434* YH4429 YH3939 YH3931 YH4444WCC YH4434WCC* YH4429WCC YH3939WCC YH3931WCC YH4444WC YH4434WC* YH4429WC YH3939WC YH3931WC YH3434 YH3434WCC YH3434WC 1 — — YH3429 YH3429WCC YH3429WC 2 — — YH2929 YH2929WCC YH2929WC 1 — — U654 1 YH292C YH292CWCC YH292CWC 3 — — U654 1 YH298C YH298CWCC YH298CWC 3 — — U654 1 YH2C2C YH6C6C YH8C8C YH2C2CWCC YH6C6CWCC YH8C8CWCC YH2C2CWC YH6C6CWC YH8C8CWC 4 1 1 U-C UBGRT U11T-1 1 1 1 U-C UBGRT U11T-1 1 1 1 • Use PUADP-1 adaptor with "U" dies in Y46. ▲ See tooling section of this catalog for complete tool and die listings. * Not CSA approved. Note: All H-Taps ROHS compliant. H W L Strip Length BURNDY Compression TYPES YSH H COPPER CRIMPIT™ COPPER SPLIT COMPRESSION WYE TAP CONNECTOR TAP 3 Fig. 1 Expanded TAP 1 Components Expanded Catalog Number TAP 1 Range YSH-294C-E YSH-292C-E YSH-2925-E #4 #2 1/0 C-111 Features and Benefits • Accommodates a wide range of run/tap copper cable combinations including both flexible and code combinations. All (B/B, B/I, I/B, I/I) combinations acceptable. ◊ Each connector has many copper cable combination applications allowing maximum flexibility for the design and installation of a system. • Tap grooves function independently from each other. Use of one tap is required. Balance may be used or left empty. ◊ Provides maximum design and installation flexibility. Conductor Sizes Code Expanded TAP 1 (Flex Cable) Fig. YSH2929 1 YSH3429 2 YSH3434 1 YSH3931 2 YSH3939 1 Main 250-2 (4/0-2) 500-4/0 (350-4/0) 500-250 (350-4/0) 750-350 (550-500) 750-350 (550-500) TAP 1 250-2 (4/0-2) 250-1/0 (4/0-1/0) 500-4/0 (350-4/0) 350-1/0 (350-1/0) 750-350 (550-350) TAP 2 TAP 3 1-6 Str./Sol. (1-8) 1-6 Str./Sol. (1-8) * Use PUADP-1 adaptor with “U” dies in Y46. The Y46 and P dies result in a smooth crimp surface and is recommended for voltages above 600V. 8-14 (8-14) 2-14 (2-14) ▲ See tooling section of this catalog for complete tool and die listings. † Number of crimps per connector. “U” -dies require double crimps. Main Conductor Main Conductor YSH Connector Tap Conductor ① • Color code on the connector matches installation die. ◊ Provides matched system for fast and easy installation. • Die index embossed on connector after completion of crimp. ◊ Permanent inspectability of installed connectors to ensure consistently reliable and dependable connections. • Insulation is not provided. Insulation can be obtained from Raychem (800-2729243) type HVSY Splice kits for 15 kV installations. ◊ A complete IEEE 404 15 kV installation is provided. ▲Tooling (†Number of Crimps) Color Y750 † Y46* † Code U654 U654 (4) (4)/(2) Purple P654 U1104 U1104 (4) (4)/(2) Brown P1104 U1104 U1104 (4) (4)/(2) Brown P1104 PYFR 2 Yellow PYFR 2 Yellow Conductor ends remain visible when conductor is split Strip Length 1–1/2” Fig. 2 For continuous and/or tap connections refer to table for conductor ranges. ① Due to thickness of underground wire insulation the minimum recommended strip length from the connector edge is 1 inch. Die Index ▲& Emboss ment H W 654 1.85 .90 1104 2.23 1.31 1104 2.43 1.15 3.00 K-R 2.97 1.50 K-R 2.97 1.50 L Strip Length See Application Notes Below Type YSH heavy duty connectors are designed for insulated underground wye splices. The split H copper CRIMPIT™ connector is longer than our standard H copper CRIMPIT™ and is suitable for use on high voltage (15 kV) power cables with copper conductors. The connectors can not be used with oil filled or mass impregnated cables since no oil stop is provided. The connector is installed with standard BURNDY® HYPRESS™ tools and is made of tin-plated electrolytic copper. Catalog Number TAP 2 TAP 1 TAP 1 BURNDY Compression TYPE CF-FR H-TAP - FLAME RETARDANT COVER UL Listed to 600 Volts C-112 Features and Benefits 600 VOLT 90° C CATALOG NUMBER • One-piece design. ◊ No extra parts or hardware required. • Slips over connector and latches securely shut. ◊ Fast, easy, reliable insulation of H-Tap compression. • Eliminates tapping. ◊ Economical, fast, easy installation. MAX. CONDUCTOR ACCOMMODATED MATCHED H COPPER CRIMPIT™ #8 AWG #6 AWG #2 AWG 250 kcmil 500 kcmil 750 kcmil 1000 kcmil YH8C8C YH6C6C YH2C2C YH292C, YH298C, YH2929 YH3434, YH3429* YH3939, YH3931, YH4429 YH4434 ,YH4444 CFBG-FR CFO-FR CFD-FR CFN-FR CFR-FR † * Use CFN-FR for single tap installation; use CFR-FR when 2 or more tap conductors are installed. • Flash barriers. ◊ Protects against electrical flashover. • CF-FR flame retardant design. ◊ Self-extinguishing retardant properties. • Minimum 28 oxygen index. ◊ Self-extinguishing retardant properties. • UL 94 V-O rated. ◊ Self-extinguishing retardant properties. MAX. CONNECTOR LENGTH CONNECTOR COLOR CODE .80 .95 1.10 1.30 1.10 Green Orange Brown Purple Brown Yellow Yellow, White MAX. CONNECTOR LENGTH CONNECTOR COLOR CODE .65 † Two-piece design packaged together. Note: ROHS compliant TYPE CCF-FR CLEAR H-TAP - FLAME RETARDANT COVER UL Listed to 600 Volts 600 VOLT 90° C CATALOG NUMBER CCFBG-FR CCFO-FR CCFD-FR CCFN-FR CCFR-FR † MAX. CONDUCTOR ACCOMMODATED MATCHED H COPPER CRIMPIT™ #8 AWG #6 AWG #2 AWG 250 kcmil 500 kcmil 750 kcmil 1000 kcmil YH8C8C YH6C6C YH2C2C YH292C, YH298C, YH2929 YH3434, YH3429* YH3939, YH3931, YH4429 YH4434, YH4444 * Use CFN-FR for single tap installation; use CFR-FR when 2 or more tap conductors are installed. † Two-piece design packaged together. Note: ROHS compliant .65 .80 .95 1.10 1.30 1.10 Green Orange Brown Purple Brown Yellow White BURNDY Compression TYPES YST ELECTRO-TIN PLATED TAP UNINSULATED “T” COPPER HYTEE™ COUPLER CRIMP UL Listed 90° C, 600 Volts to 35 KV◆ CRIMP RUN CRIMP Type YST copper compression tee is designed for connecting a run conductor with a perpendicular tap conductor. YST connectors are commonly used in junction boxes and manholes to make a radial tap off a main run. They are needed in many industrial, utility generation and commercial applications. The most common cable combinations are listed below. BURNDY® Type Y-R reducers can be used to accommodate most cable combinations. Catalog Number YST4C4C YST2C2C YST2525 YST2626 YST282C YST2825 YST2828 YST2929 YST3131 YST3428 YST3434 YST3939 * ■ • ▲ Code • Conductors Run Tap 4 str. 2 str. 1/0 str. 2/0 str. 4/0 str. 4/0 str. 4/0 str. 250 kcmil 350 kcmil 500 kcmil 500 kcmil 750 kcmil 4 str. 2 str. 1/0 str. 2/0 str. 2 str. 1/0 str. 4/0 str. 250 kcmil 350 kcmil 4/0 str. 500 kcmil 750 kcmil B 1.44 1.56 1.62 1.69 1.75 1.75 1.75 1.75 2.31 2.56 2.25 3.46 Dimensions BB H 1.38 1.56 1.56 1.67 1.50 1.56 1.75 1.78 2.25 1.75 2.70 3.34 1.72 1.98 1.91 2.18 2.12 2.25 2.44 2.53 3.12 2.81 3.76 4.64 L C-113 Features and Benefits • Manufactured from seamless high conductivity electrolytic copper tubing with heavy duty wall thickness. ◊ Provides maximum conductivity, low resistance and ductility for an excellent combination of electrical and crimp forming properties. • Long barrel design on all three (3) legs. ◊ Provides for an additional crimp or indent with almost twice the pull out strength properties as a standard length barrel plus a connection that will operate cooler under heavy loading. (# of crimps) Dieless Mechanical HYTOOL 3.25 3.56 Y81KFT (1) 3.81 MY29-3 (2) Y81KFTMBH (1) 3.94 MY29-11 (2) PAT81KFT-18V (1) 3.94 (2-crimps/end) 4.00 4.19 4.25 5.50 Y81KFT (2) 5.81 Y81KFTMBH (2) — 6.19 PAT81KFT-18V (2) 8.12 Use adapter PUADP-1 with "U" Dies in Y46 HYPRESS™. The maximum size for the Y35 is 400 kcmil. Contact factory for conductor combinations not shown. See tooling section of this catalog for complete tool and die listings. Hydraulic HYPRESS Y644HS (1) (1 crimp/end) • Long barrel permits the use of the Y-R reducers. ◊ Affords total flexibility and versatility for virtually any conductor combination. • Electro-tin plated. ◊ Provides durable long-lasting corrosion resistance. • Barrel diameter closely matches commercial (code) cable and Navy cable diameters. ◊ Provides an excellent relationship of the conductor/ connector combination to produce a high quality electrical connection with the recommended tooling. Installation Tooling ▲ Run Conductors Tap Conductors Y35, ▲ Y39,Y750,Y46* Y35, ▲ Y39,Y750,Y46* Die Number Color Die Die Number Color Die (# of crimps) Code Index (# of crimps) Code Index▲ U4CRT (2) U2CRT (2) U24RT (2) U26RT (2) U28RT (2) U28RT (2) U28RT (2) U29RT (2) U31RT (4) U34RT (4) U34RT (4) U39RT (4) ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Gray Brown Pink Black Purple Purple Purple Yellow Red Brown Brown Black 8 or 346 10 12 or 348 13 15 15 15 16 18 or 324 20 or 299 20 or 299 24 or 473 U4CRT (2) U2CRT (2) U25RT (2) U26RT (2) U2CRT (2) U25RT (2) U28RT (2) U29RT (2) U31RT (4) U28RT (2) U34RT (4) U39RT (4) Gray Brown Pink Black Brown Pink Purple Yellow Red Purple Brown Black 8 or 346 10 12 or 348 13 10 12 or 348 15 16 18 or 324 15 20 or 299 24 or 473 Wire Length Run Tap 1-3/16 1-5/16 1-7/16 1-9/16 1-11/16 1-11/16 1-11/16 1-11/16 2 2-5/16 2-5/16 2-15/16 1-3/16 1-5/16 1-7/16 1-9/16 1-5/16 1-3/16 1-11/16 1-11/16 2 1-11/16 2-5/16 2-15/16 BURNDY Compression T-CONNECTOR TYPE NYT CABLE RUN — CABLE TAP UL Listed 90° C, 600 Volts to 35 KV ◆ A “T” connector designed to provide a clampC-114 type element on the run and a permanent HYPRESS™ connection on the tap. Recommended for use on ring buses or for applications where occasional disconnects from the run conductor are desired without disturbing the tap connection. Tin plated. For proper installation of tap cable, see table below. Fig. 1 CONDUCTOR SIZE CATALOG FIG. RUN A TAP AA NUMBER NO. 4/0 STR. 250 MCM 350 MCM 500 MCM 750 MCM 1000 MCM 1500 MCM #2 STR. 1/0 STR. 2/0 STR. 4/0 STR. #2 STR. 1/0 STR. 2/0 STR. 4/0 STR. 250 MCM 1/0 STR. 2/0 STR. 4/0 STR. 250 MCM 350 MCM 2/0 STR. 4/0 STR. 250 MCM 350 MCM NYT282C NYT2825 NYT2826 NYT2828 NYT292C NYT2925 NYT2926 NYT2928 NYT2929 NYT3125 NYT3126 NYT3128 NYT3129 NYT3131 NYT3426 NYT3428 NYT3429 NYT3431 1 1 1 2 1 1 1 2 2 1 1 2 2 2 1 2 2 2 500 MCM NYT3434 2/0 STR. 4/0 STR. 250 MCM 350 MCM NYT3926 NYT3928 NYT3929 NYT3931 500 MCM Fig. 2 B DIMENSIONS IN INCHES BB H J L 1-3/8 1-3/8 1-3/8 2 1-3/8 1-3/8 1-3/8 2 2 1-3/8 1-3/8 2 2 2 1-3/8 2 2 2 1-1/4 1-3/8 1-1/2 1-5/8 1-1/4 1-3/8 1-1/2 1-5/8 1-5/8 1-3/8 1-1/2 1-5/8 1-5/8 2 1-1/2 1-5/8 1-5/8 2 1-3/8 1-3/8 1-3/8 1-3/8 1-7/16 1-7/16 1-7/16 1-7/16 1-7/16 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-5/8 1-5/8 1-5/8 1-5/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 2 2 2-1/4 1-5/8 3/8 1 2 2 2 1-3/8 2 2 2 1-1/2 1-5/8 1-5/8 2 1-7/8 1-7/8 1-7/8 1-7/8 NYT3934 2 2 2-1/4 750 MCM 2/0 STR. 4/0 STR. 250 MCM 350 MCM NYT3939 NYT4426 NYT4428 NYT4429 NYT4431 2 1 2 2 2 2 1-3/8 2 2 2 500 MCM NYT4434 2 INSTALLATION INFORMATION HYPRESS™ AND INDENTOR DIE Y29B Y34A Y34B Y44B WITH WITH WITH WITH Y29PR Y34PR Y34PR Y44PR NEST DIE 750 MCM NYT4439 2 2 2-7/8 2-1/4 3/8 6-3/8 — — B2CD B25D B26D B28D B2CD B25D B26D B28D B29D B25D B26D B28D B29D B31D B26D B28D B29D B31D No Nest Die Req. B26D B28D B29D B31D No Nest Die Req. — B26D B28D B29D B31D No Nest Die Req. — 1000 MCM NYT4444 2 2-11/16 3 2-5/16 1/2 7 — — — 4/0 STR. 250 MCM 350 MCM NYT4628 NYT4629 NYT4631 2 2 2 2 2 2 1-5/8 2-1/16 3/8 1-5/8 2-1/16 3/8 2 2-1/16 3/8 5-3/8 5-7/16 5-7/8 D28L D29L — A28D A29D A31D 500 MCM NYT4634 2 2 2-1/4 2-1/16 3/8 6-3/16 — A34D 2-7/8 2-1/16 3/8 3/8 3/8 3/8 3/8 3-13/16 4 4-1/8 4-5/16 3-13/16 4-1/16 4-3/16 4-3/8 4-7/16 4-1/8 4-5/16 4-1/2 4-9/16 5 4-7/16 4-5/8 4-5/8 5-1/16 D2CL D25L D26L D28L D2CL D25L D26L D28L D29L D25L D26L D28L D29L — D26L D28L D29L — A2CD A25D A26D A28D A2CD A25D A26D A28D A29D A25D A26D A28D A29D A31D A26D A28D A29D A31D 5-3/8 — A34D 4-5/8 D26L 4-13/16 D28L 4-13/16 D29L 5-1/4 — A26D A28D A29D A31D 1-7/8 3/8 5-9/16 A34D 2-7/8 1-1/2 1-5/8 1-5/8 2 1-7/8 2-1/8 2-1/8 2-1/8 2-1/8 6-1/4 — 4-3/4 D26L 4-15/16 D28L 5 D29L 5-7/16 — 2 2-1/4 2-1/8 3/8 5-3/4 — A34D 3/8 3/8 3/8 3/8 3/8 750 MCM NYT4639 2 2 1000 MCM NYT4644 2 2-11/16 1500 MCM NYT4646 2 2-11/16 3-3/16 2-3/4 1/2 3 2-3/4 1/2 * Y48B HYPRESS™ with Y48PR indentor. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. — — A26D A28D A29D A31D 6-3/4 — — B28D B29D B31D No Nest Die Req. — 7-1/8 — — — 7-11/16 — — — APP. SHIP. (NO. OF WT. IN INDENTS) LBS. — — — E28D — — — E28D E29D — — E28D E29D E31D — E28D E29D E31D (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (1) (1) (1) (2) 1.5 1.5 1.5 2.2 1.5 1.5 1.5 2.2 2.2 1.5 1.5 2.2 2.2 2.5 1.7 2.5 2.5 2.5 E34D (2) 2.5 — E28D E29D E31D (1) (1) (1) (2) 1.7 2.5 2.5 2.5 E34D (2) 2.7 E39D — E28D E29D E31D (2) (1) (1) (1) (2) 3.0 1.7 2.5 2.5 2.5 E34D (2) 2.7 E39D No Nest Die Req. E28D E29D E31D (2) 3.0 (2) 3.2 (1) (1) (2) 4.7 4.7 4.7 E34D (2) 4.7 E39D No Nest Die Req. C46D* (2) 5.2 (2) 7.5 (2) 8.0 NOTE: Circumferential dies may be used. For information contact BURNDY®. BURNDY Compression TYPE YE-P, YE-P-FX HYPLUG™ FOR COPPER CONDUCTOR Type YE-P copper compression adapters are designed for reliable termination of copper conductor when the current capacity of the conductor is downsized, but larger conductor is utilized. Typical applications are for voltage drop protection when oversized conductors are used or flex conductor is used. These adapters facilitate the termination into existing mechanical set screw connectors for various stranded copper cables. 600 v, 900C EPDM rubber cover C-115 90° C INSTALLATION DATA CATALOG NUMBER YEV4CP20X75FX YEV2CP26X75FX YEV1CP29X75FX YEV25P33X75FX YEV26P37X75FX YEV27P41X82FX YEV28P46X92FX ACCOMMODATES PIN COPPER WIRE SIZES SIZE DIMENSIONS CODE EQUIV- A DIA. B L P FLEX CABLE AWG NAVY ALENT [MM] [MM] [MM] [MM] MECH TOOLS (# OF CRIMPS) OD COLOR [MM] CODE #4 STR. (91/24-105/24) #2 STR. (125/24-150/24) #1 STR. (175/24-225/24) 1/0 STR. (275/24) 2/0 STR. (325/24) 3/0 STR. (450/24) 4/0 STR. (550/24) .20 [5] .26 [7] .29 [8] .33 [8] .37 [9] .41 [10] .46 [12] 1.37 [35] 1.65 [42] 1.66 [42] 1.80 [46] 1.82 [46] 1.97 [50] 1.99 [51] 2.27 [58] 2.60 [66] 2.63 [67] 2.80 [71] 2.86 [73] 3.11 [77] 3.28 [81] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .82 [21] .92 [23] .38 [10] .46 [12] .51 [13] .56 [14] .63 [16] .70 [18] .77 [20] 250 kcmil 262.6 kcmil 300 kcmil 350 kcmil 450 kcmil 500 kcmil 600 kcmil 750 kcmil .50 [10] .51 [13] .55 [14] .59 [15] .67 [17] .71 [18] .78 [20] .87 [22] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.29 [84] 3.31 [84] 3.54 [90] 3.75 [95] 3.82 [97] 4.08 [104] 4.36 [111] 5.04 [128] 5.30 [135] 5.51 [140] 5.99 [152] 1.00 [25] 1.02 [26] 1.10 [28] 1.18 [30] 1.34 [34] 1.42 [36] 1.56 [40] 1.74 [44] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.25 [32] 1.35 [34] 1.50 [38] 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil .50 [13] .55 [14] .59 [15] .63 [16] .71 [18] .78 [20] .87 [22] 1.99 [51] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.37 [86] 3.33 [84] 3.85 [98] 3.98 [101] 4.24 [108] 4.60 [117] 5.25 [133] 5.73 [145] 1.00 [25] 1.10 [28] 1.18 [30] 1.26 [32] 1.42 [36] 1.56 [40] 1.74 [44] .75 [19] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.30 [33] #4 40 #4 #2 60 #2 #1 75 #1 1/0 100 1/0 2/0 125 2/0 3/0 150 3/0 4/0 200 4/0 DIE INDEX MD6/ MD7 Y35/Y39 Y750 HYDRAULIC TOOLS (# OF CRIMPS) Y644M (ACCOMMODATES EXPANDED Y45 ➃ Y46 Y60BHU WIRE RANGE) MY Y2MR MD7-34R MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) Y2MR (4) Y2MR (4) W4CVT (4) W2CVT (4) W1CVT (4) W25VT (4) W26VT (4) W27VT (4) W28VT (4) W4CRT U4CRT (4) (2) W2CRT U2CRT (4) (2) W1CRT U1CRT-1 (4) (2) W25RT U25RT (4) (2) W26RT U26RT (4) (2) W27RT U27RT (4) (2) W28RT U28RT (4) (2) U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) W29VT (4) W30VT (8) W31VT (8) W32VT (8) W29RT (4) W30RT (8) W31RT (8) W32RT (8) — — — — — — 24 — — — — Yellow L115 — — — — U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) L29RT (1) L30RT (1) L31RT (1) L32RT (2) 1 L34RT (2) — U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) Yellow 16 MY29-11 (2) — White 17 — — Red 18 — — Blue 19 — — Brown 20 — — W29VT (4) W30VT (8) W31VT (8) W32VT (8) W34VT (8) W29RT (4) W30RT (8) W31RT (8) W32RT (8) W34RT (8) Green 22 — — — — Black 24 — — — — U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) Gray 8 Brown 10 Green 11 Pink 12 Black 13 Orange 14 Purple 15 Yellow 16 MY29-11 (2) — White 17 — — Red 18 — — Blue 19 — — Brown 20 — Pink L99 Black — — — — — — — — — — — — #4 - #6 AWG (1) #2 - #6 AWG (1) #1 - #6 AWG (1) 1/0 - #6 AWG (1) 2/0 - #4 AWG (1) 3/0 - #2 AWG (1) 4/0 - #1 AWG (1) CABLE STRIP LENGTH 1-15/32 1-3/4 1-3/4 1-7/8 1-7/8 2-1/16 2-1/16 FLEX CABLE ONLY YE30P50X100FX YE31P51X102FX YE32P55X110FX YE34P59X118FX YE36P67X134FX YE38P71X142FX YE40P78X156FX YE44P87X174FX 250 kcmil FLEX CLASS G 259 CLASS H 427 262.6 kcmil FLEX 250 FLEX CLASS I, K, M 313.1 kcmil (775/24) (300 kcmil NOM) 373.7 kcmil (925/24) (350 kcmil NOM) 444.4 kcmil (1100/24) (450 kcmil NOM) 535.3 kciml (1325/24) (500 kcmil NOM) 646 kcmil (1600/24) (600 kcmil NOM) 777.7 kcmil (1925/24) (750 kcmil NOM) — — — — — — — — (1) (1) (1) (1) (1) — (1) L39RT (2) (1) — (1) L29RT (1) L30RT (1) L31RT (1) L32RT (1) L34RT (2) L36RT (2) L39RT (2) 250 kcmil - 1/0 AWG (1) 300 kcmil - 2/0 AWG (1) 350 kcmil - 3/0 AWG (1) 450 kcmil - 4/0 AWG (1) 500 kcmil - 4/0 AWG (1) 600 kcmil - 250 kcmil (1) 750 kcmil - 500 kcmil (1) 2-3/8 2-1/2 2-5/8 2-3/4 3-1/4 3-3/8 3-7/16 3-5/8 CODE CONDUCTOR ONLY AWG YE29P50X100 250 kcmil 250 YE30P55X110 300 kcmil 300 YE31P59X118 350 kcmil 350 YE32P63X126 400 kcmil 400 YE34P71X142 500 kcmil — YE36P78X156 600 kcmil — YE39P87X174 750 kcmil — 1 For sizes above 4/0 the MD6-6R2 must be used. ➃ To use "U" Dies in Y46 HYPRESS™, catalog number PUADP-1 die adaptor is required. 2-1/2 2-5/8 2-3/4 3-1/4 3-3/8 3-7/16 3-5/8 BURNDY Compression REDUCED PIN DIAMETER INSTALLATION DATA CATALOG NUMBER YEV4CP19X75FX YEV2CP23X75FX C-116 YEV1CP26X75FX YEV25P29X75FX YEV26P33X75FX YEV27P37X75FX YEV28P41X75FX ACCOMMODATES PIN COPPER WIRE SIZES SIZE DIMENSIONS CODE EQUIV- A DIA. B L P FLEX CABLE AWG NAVY ALENT [MM] [MM] [MM] [MM] OD COLOR [MM] CODE #4 STR. (91/24-105/24) #2 STR. (125/24-150/24) #1 STR. (175/24-225/24) 1/0 STR. (275/24) 2/0 STR. (325/24) 3/0 STR. (450/24) 4/0 STR. (550/24) #4 40 #5 #2 60 #3 #1 75 #2 1/0 100 #1 2/0 125 1/0 3/0 150 2/0 4/0 200 3/0 — 4/0 MECH TOOLS (# OF CRIMPS) .19 [5] .23 [6] .26 [7] .29 [8] .33 [8] .37 [9] .41 [10] 1.37 [35] 1.65 [42] 1.66 [42] 1.80 [46] 1.82 [46] 1.97 [50] 1.99 [51] 2.27 [58] 2.60 [66] 2.63 [67] 2.80 [71] 2.86 [73] 3.04 [77] 3.18 [81] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .75 [21] .38 [10] .46 [12] .51 [13] .56 [14] .63 [16] .70 [18] .77 [20] .46 [12] .46 [12] .51 [13] .55 [14] .59 [15] .67 [17] .71 [18] .78 [20] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.29 [84] 3.31 [84] 3.54 [90] 3.67 [93] 3.72 [94] 4.00 [102] 4.28 [109] 4.88 [124] 5.22 [133] 5.27 [136] 5.81 [148] .92 [23] .92 [23] 1.02 [26] 1.10 [28] 1.18 [30] 1.34 [34] 1.42 [36] 1.56 [40] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.25 [32] 1.35 [34] 1.50 [38] .46 [12] .51 [13] .55 [14] .59 [15] .63 [16] .71 [18] .78 [20] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.37 [86] 3.37 [86] 3.25 [82] 3.75 [95] 3.90 [99] 4.16 [106] 4.44 [113] 5.11 [130] 5.55 [141] .92 [23] 1.00 [25] 1.10 [28] 1.18 [30] 1.26 [32] 1.42 [36] 1.56 [40] .75 [19] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.30 [33] DIE INDEX MY Y2MR MD7-34R MD6/ MD7 MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) Y2MR (4) Y2MR (4) W4CVT (2) W2CVT (2) W1CVT (2) W25VT (4) W26VT (4) W27VT (4) W28VT (4) W4CVT (2) W2CVT (2) W1CVT (2) W25VT (4) W26VT (4) W27VT (4) W28VT (4) U4CRT (2) U2CRT (2) U1CRT (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) U4CRT (2) U2CRT (2) U1CRT (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) U4CRT (2) U2CRT (2) U1CRT (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) W29VT (4) W30VT (8) W31VT (8) W32VT (8) W29VT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) L29RT (1) L30RT (1) L31RT (1) L32RT (2) L34RT (2) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) Gray 8 Brown 10 Green 11 Pink 12 Black 13 Orange 14 Purple 15 Yellow 16 MY29-11 (2) — White 17 — — Red 18 — — Blue 19 — — Brown 20 — — — — Pink L99 — — — — — — — — — Y35/Y39 Y750 HYDRAULIC TOOLS (# OF CRIMPS) Y644M (ACCOMMODATES EXPANDED Y45 ➃ Y46 Y60BHU WIRE RANGE) — — — — — — — #4 - #6 AWG (1) #2 - #6 AWG (1) #1 - #6 AWG (1) 1/0 - #6 AWG (1) 2/0 - #4 AWG (1) 3/0 - #2 AWG (1) 4/0 - #1 AWG (1) CABLE STRIP LENGTH 1-15/32 1-3/4 1-3/4 1-7/8 1-7/8 2-1/16 2-1/16 FLEX CABLE ONLY YE30P46X92FX YE31P46X92FX YE32P51X102FX YE34P55X110FX YE36P59X118FX YE38P67X134FX YE40P71X142FX YE44P78X156FX 250 kcmil FLEX CLASS G 259 CLASS H 427 262.6 kcmil FLEX 250 FLEX CLASS I, K, M 313.1 kcmil (775/24) (300 kcmil NOM) 373.7 kcmil (925/24) (350 kcmil NOM) 444.4 kcmil (1100/24) (450 kcmil NOM) 535.3 kcmil (1325/24) (500 kcmil NOM) 646 kcmil (1600/24) (600 kcmil NOM) 777.7 kcmil (1925/24) (750 kcmil NOM) — — — — — — — 4/0 250 kcmil 300 kcmil 350 kcmil 450 kcmil 500 kcmil 600 kcmil — — — Black 24 — — — — Yellow L115 — — — — Yellow 16 MY29-11 (2) — White 17 — — Red 18 — — Blue 19 — — Brown 20 — — W29VT (4) W30VT (8) W31VT (8) W32VT (8) W34VT (8) W29RT (4) W30RT (8) W31RT (8) W32RT (8) W34RT (8) Green 22 — — — — Black 24 — — — — (1) 2-3/8 (1) 2-1/2 (1) 2-5/8 (1) 2-3/4 (1) 3-1/4 — (1) 3-3/8 L39RT (2) (1) 3-7/16 — (1) 3-5/8 L29RT (1) L30RT (1) L31RT (1) L32RT (2) L34RT (2) L36RT (2) L39RT (2) 250 kcmil - 1/0 AWG (1) 300 kcmil - 2/0 AWG (1) 350 kcmil - 3/0 AWG (1) 450 kcmil - 4/0 AWG (1) 500 kcmil - 4/0 AWG (1) 600 kcmil - 250 kcmil (1) 750 kcmil - 500 kcmil (1) CODE CONDUCTOR ONLY AWG YE29P46X92 250 kcmil 250 YE30P50X100 300 kcmil 300 YE31P55X110 350 kcmil 350 YE32P59X118 400 kcmil 400 YE34P63X126 500 kcmil — YE36P71X142 600 kcmil — YE39P78X156 750 kcmil — 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 1 For sizes above 4/0 the MD6-6R2 must be used. ➃ To use "U" Dies in Y46 HYPRESS™, Catalog number PUADP-1 die adaptor is required. 2-1/2 2-5/8 2-3/4 3-1/4 3-3/8 3-7/16 3-5/8 BURNDY Compression REDUCED PIN DIAMETER INSTALLATION DATA CATALOG NUMBER YEV4CP16X75FX YEV2CP20X75FX YEV1CP23X75FX YEV25P26X75FX YEV26P29X75FX YEV27P33X75FX YEV28P37X75FX ACCOMMODATES PIN COPPER WIRE SIZES SIZE CODE EQUIV- A DIA. B FLEX CABLE AWG NAVY ALENT [MM] [MM] MECH TOOLS (# OF CRIMPS) DIMENSIONS L P OD COLOR [MM] [MM] [MM] CODE #4 STR. (91/24-105/24) #2 STR. (125/24-150/24) #1 STR. (175/24-225/24) 1/0 STR. (275/24) 2/0 STR. (325/24) 3/0 STR. (450/24) 4/0 STR. (550/24) .16 [4] .20 [5] .23 [6] .26 [7] .29 [8] .33 [8] .37 [9] 1.37 [35] 1.65 [42] 1.66 [42] 1.80 [46] 1.82 [46] 1.97 [50] 1.99 [51] 2.27 [58] 2.60 [66] 2.63 [67] 2.80 [71] 2.86 [73] 3.04 [77] 3.11 [81] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .38 [10] .46 [12] .51 [13] .56 [14] .63 [16] .70 [18] .77 [20] 250 kcmil 300 kcmil 350 kcmil 450 kcmil 500 kcmil .41 [10] .41 [10] .46 [12] .51 [13] .55 [14] .59 [15] .67 [17] .71 [18] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.29 [84] 3.31 [84] 3.54 [90] 3.57 [91] 3.62 [92] 3.90 [99] 4.20 [107] 4.80 [122] 5.06 [129] 5.29 [134] 5.67 [144] .82 [21] .82 [21] .92 [23] 1.02 [26] 1.10 [28] 1.18 [30] 1.34 [34] 1.42 [36] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.25 [32] 1.35 [34] 1.50 [38] #1 .31 1.99 [51] 1.99 [51] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.37 [86] 3.32 [79] 3.15 [80] 3.67 [93] 3.80 [96] 4.08 [104] 4.36 [111] 4.95 [126] 5.41 [137] 1.09 [28] .82 [21] .92 [23] 1.00 [25] 1.10 [28] 1.18 [30] 1.26 [32] 1.42 [36] .75 [19] .75 [19] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.30 [33] #4 40 #6 #2 60 #4 #1 75 #3 1/0 100 #2 2/0 125 #1 3/0 150 1/0 4/0 200 2/0 — 3/0 — 3/0 DIE INDEX MD6/ MD7 Y35/Y39 Y750 HYDRAULIC TOOLS (# OF CRIMPS) Y644M (ACCOMMODATES EXPANDED Y45 ➃ Y46 Y60BHU WIRE RANGE) MY Y2MR MD7-34R MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) Y2MR (4) Y2MR (4) W4CVT (4) W2CVT (4) W1CVT (4) W25VT (4) W26VT (4) W27VT (4) W28VT (4) W4CRT U4CRT (4) (2) W2CRT U2CRT (4) (2) W1CRT U1CRT-1 (4) (2) W25RT U25RT (4) (2) W26RT U26RT (4) (2) W27RT U27RT (4) (2) W28RT U28RT (4) (2) U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) W29VT (4) W30VT (8) W31VT (8) W32VT (8) W29RT (4) W30RT (8) W31RT (8) W32RT (8) — — — — — U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) L29RT (1) L30RT (1) L31RT (1) L32RT (2) 1 L34RT (2) — U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) U29RT (2) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) Gray 8 Brown 10 Green 11 Pink 12 Black 13 Orange 14 Purple 15 Yellow 16 MY29-11 (2) — White 17 — — Red 18 — — Blue 19 — — Brown 20 — Pink L99 — — — — — — — — — — — — — #4 - #6 AWG (1) #2 - #6 AWG (1) #1 - #6 AWG (1) 1/0 - #6 AWG (1) 2/0 - #4 AWG (1) 3/0 - #2 AWG (1) 4/0 - #1 AWG (1) CABLE STRIP LENGTH 1-15/32 1-3/4 1-3/4 C-117 1-7/8 1-7/8 2-1/16 2-1/16 FLEX CABLE ONLY YE30P41X82FX YE31P41X82FX YE32P46X92FX YE34P51X102FX YE36P55X110FX YE38P59X118FX YE40P67X134FX YE44P71X142FX 250 kcmil FLEX CLASS G 259 CLASS H 427 262.6 kcmil FLEX 250 FLEX CLASS I, K, M 313.1 kcmil (775/24) (300 kcmil NOM) 373.7 kcmil (925/24) (350 kcmil NOM) 444.4 kcmil (1100/24) (450 kcmil NOM) 535.3 kciml (1325/24) (500 kcmil NOM) 646 kcmil (1600/24) (600 kcmil NOM) 777.7 kcmil (1925/24) (750 kcmil NOM) — — — — — — 4/0 Black 24 — — — — Yellow L115 — — — — Yellow 16 Yellow 16 White 17 — — Red 18 — — Blue 19 — — Brown 20 — — W29VT (4) W29VT (4) W30VT (8) W31VT (8) W32VT (8) W34VT (8) W29RT (4) W29RT (4) W30RT (8) W31RT (8) W32RT (8) W34RT (8) Green 22 — — — — Black 24 — — — — (1) 2-3/8 (1) 2-1/2 (1) 2-5/8 (1) 2-3/4 (1) 3-1/4 — (1) 3-3/8 L39RT (2) (1) 3-7/16 — (1) 3-5/8 L29RT (1) L29RT (1) L30RT (1) L31RT (1) L32RT (1) L34RT (2) L36RT (2) L39RT (2) 250 kcmil - 1/0 AWG (1) 250 kcmil - 1/0 AWG (1) 300 kcmil - 2/0 AWG (1) 350 kcmil - 3/0 AWG (1) 450 kcmil - 4/0 AWG (1) 500 kcmil - 4/0 AWG (1) 600 kcmil - 250 kcmil (1) 750 kcmil - 500 kcmil (1) CODE CONDUCTOR ONLY AWG YE29P31X109 250 kcmil 250 YE29P41X82 YE30P46X92 3/0 300 kcmil 300 YE31P50X100 350 kcmil 350 YE32P55X110 400 kcmil 400 YE34P59X118 500 kcmil — YE36P63X126 600 kcmil — YE39P71X142 750 kcmil — 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 1 For sizes above 4/0 the MD6-6R2 must be used. .41 [10] .46 [12] .51 [13] .55 [14] .59 [15] .63 [16] .71 [18] ➃ To use "U" Dies in Y46 HYPRESS™, Catalog number PUADP-1 die adaptor is required. MY29-11 (2) MY29-11 (2) — — 2-1/2 2-1/2 2-5/8 2-3/4 3-1/4 3-3/8 3-7/16 3-5/8 BURNDY Compression TYPES YA-A AND YA-A-TN DIE AND CRIMP INFORMATION CLOSED BARREL ELECTRO-TIN PLATED HYLUG™ UNINSULATED ALUMINUM COMPRESSION TERMINAL CRIMP CRIMP 1-HOLE DESIGN C-118 CABLE ACCOMMODATION UL Listed 90° C, 600 Volts to 35 KV◆ Features and Benefits Type YA-A aluminum tin-plated compression HYLUG™ terminals are dual-rated and designed for use on both aluminum and copper conductors from #12 sol. through 2000 kcmil. They are designed for heavy duty applications to 35KV. YA-A terminals are prefilled with PENETROX®, and assembled with colorcoded end caps. Available with one, two, and four-hole NEMA tongues, the aluminum HYLUG™ terminals are designed for a permanent trouble-free electrical termination. • Manufactured from high conductivity, wrought aluminum with heavy duty wall thickness. ◊ Provides maximum conductivity, low resistance and ductility for an excellent combination of electrical and crimp forming properties. • Electro-tin plated. ◊ Provides durable long lasting corrosion resistance. • Internally bevelled barrel. ◊ Provides easy cable insertion. • Meets UL486B 90° C requirements. ◊ Provides a quality electrical dual connection. • Connector is clearly marked with wire size, die index, color-code and the proper number and location of crimps. ◊ Provides easy identification and tooling recommendation for a proper compression which forms a homogeneous mass resulting in an excellent electrical connection. Dimensions Catalog Number YA12WA-TN ‡ YA12A-TN ‡ YA10A-TN ‡ YA8CA1 YA8CA3 Code Conductor • Stud Size 12 sol. 12 str. 10 str. 12 10 10 10 8 str. YA6CA1 YA6CA3 COLOR CODED END CAP 1/4 No. of Holes in Pad 1 1 1 1 1/4 6 str. 3/8 1 • Contact BURNDY® for conductor, stud sizes and hole drillings not shown. ◆ See tooling section of this catalog for complete tool and die listings. ➀ No color code assigned. T Z REF. Min. C D L N .41 .41 .41 .53 .50 .50 .50 .60 1.19 1.22 1.22 1.50 .20 .20 .20 .20 .08 .08 .08 .09 .53 .75 1.65 .25 .09 .47 .75 1.84 .33 .14 .65 1.19 2.28 .44 .09 .30 .30 .30 .40 • Factory prefilled with PENETROX® oxide inhibiting compound. ◊ Oxide inhibiting compound contains homogeneously suspended metallic particles to penetrate the wires' oxides, establish electrical continuity and forms an airtight connection. • Color-coded end caps inserted in barrel end. ◊ Prevents foreign materials from entering and contaminating the connector prior to usage plus identifies the proper color-coded die for a reliable connection. Installation Tooling ▲ Dieless (# of crimps) Y35,Y39,Y70,Y46* Mechanical Hydraulic Die Number Color Tooling HYPRESS (# of crimps) Code MR8-27 (1) — Y81KFT (1) Y81KFTMBH (1) .50 MY29-3 (1) PAT81KFT-18V (1) Y81KFT (1) .42 MY644M (1) Y81KFTMBH (1) Y81KFT (1) PAT81KFT-18V (1) .75 Y81KFTMBH (1) PAT81KFT-18V (1) ‡ UL Listed for Aluminum only. * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. ▲ Die Index Wire Strip Length — ➀ — 5/8 U8CABT (1) Blue 374 5/8 U6CABT (1) Gray 346 3/4 BURNDY Compression TYPES YA-A AND YA-A-TN DIE AND CRIMP INFORMATION COLOR CODED END CAP CLOSED BARREL (Continued) ELECTRO-TIN PLATED HYLUG™ CRIMP UNINSULATED ALUMINUM COMPRESSION TERMINAL CRIMP AL9CU CABLE ACCOMMODATION 1-HOLE DESIGN C-119 UL Listed 90° C, 600 Volts to 35 KV◆ Dimensions Catalog Number YA4CA1 YA4CA3 Code Conductor 4 str. YA4CA6 YA2CA5 YA2CA1 YA2CA3 YA1CA1 YA25A1 YA25A3 YA25A9 YA26A6 YA26A1 YA27A1 YA27A3 YA28A1 YA28A3 YA29A1 YA30A6 YA30A1 Stud Size 1/4 5/16 No. of Holes in Pad 1 3/8 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 1/4 5/16 3/8 3/8 5/16 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 1/2 3/8 1/2 1 1 1 1 1 1 1 1 T Z REF. Min. C D L N .47 .80 .75 .87 2.13 2.25 .33 .41 .18 .12 .42 .46 .80 .94 2.32 .44 .12 .50 .50 .88 .88 .76 .60 .82 1.03 .67 1.03 .73 1.04 1.17 1.17 1.26 1.38 1.38 .91 1.03 1.03 1.19 .87 1.18 1.34 1.18 1.36 1.18 1.37 1.18 1.36 1.36 1.37 1.37 2.25 2.50 2.56 2.59 2.31 2.67 2.67 2.79 3.03 2.88 3.27 3.26 3.44 3.53 3.90 3.90 .32 .41 .44 .44 .41 .63 .63 .44 .63 .44 .63 .44 .63 .63 .63 .63 .22 .16 .16 .19 .21 .21 .17 .24 .20 .26 .26 .30 .30 .33 .36 .36 .43 .47 .50 .75 .46 .55 .71 .74 .73 .74 .74 .74 .73 .73 .74 .74 YA31A1 350 kcmil 1/2 1 1.52 1.37 4.33 .63 .39 .74 YA32A1 YA34A1 YA36A1 YA39A1 YA39A3 YA44A1 400 kcmil 500 kcmil 600 kcmil 700/750 kcmil 1000 kcmil 5/8 5/8 5/8 1/2 5/8 5/8 1 1 1 1.62 1.80 1.97 2.05 2.05 2.50 .88 .88 .88 .63 .88 .88 .43 .46 .52 .43 .43 .43 1.00 1.03 1.00 .71 1.00 1.01 1 1 BURNDY® • Contact for conductor, stud sizes and hole drillings not shown. ▲ See tooling section of this catalog for complete tool and die listings. Y644HS DIELESS HYPRESS™ RANGE-TAKING CAPABILITIES The following size HYDENT™ lugs and two way splices, when crimped with the Y644HS DIELESS HYPRESS™ tool, produce the following range taking capabilities: 1.88 1.91 1.88 1.34 1.88 1.89 4.92 5.56 5.82 5.26 5.80 6.50 Installation Tooling ▲ Dieless (# of crimps) Y35,Y39,Y70,Y46* Mechanical Hydraulic Die Number Color Tooling HYPRESS (# of crimps) Code MY29-3 (1) MY29-3 (1) MY29-3 (2) #6 AWG #4 AWG #2 AWG #1 AWG Y81KFT (2) Y81KFTMBH (2) Y644HS (1) PAT81KFT-18V (2) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) — * Use PUADP-1 adaptor with "U" dies in Y46 Hypress™. ** P44ART for use with Y46 HYPRESS™ only. PUADP-1 adapter not required. STANDARD WIRE SIZE Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG Wire Strip Length U4CABT (1) Green 375 7/8 U2CABT (1) Pink 348 1-1/8 U1CART (1) Gold 471 15/16 U25ART (1) Tan 296 1-1/16 U26ART (2) Olive 297 1-3/8 U27ART (2) Ruby 467 1-1/2 U28ART (2) White 298 1-5/8 U29ART (2) Red 324 1-5/8 U30ART (2) Blue 470 1-3/4 U31ART (2) Brown 299 2-1/8 U32ART (4) Y644HS (1) U34ART (4) Y81KFT (4) U36ART (4) Y81KFTMBH (4) PAT81KFT-18V (4) U39ART-2 (4) Green Pink Black 472 300 473 2-1/2 2-5/8 2-7/8 Yellow 936 2-7/8 P44ART** (4) Brown 302 3 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. ALUMINUM CONNECTORS EXPANDED STANDARD EXPANDED STANDARD WIRE RANGE WIRE SIZE WIRE RANGE WIRE SIZE #6 AWG #4 - #6 AWG #2 - #6 AWG #1 - #2 AWG ▲ Die Index 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil EXPANDED WIRE RANGE 250 kcmil - 1/0 AWG 300 kcmil - 2.0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil BURNDY Compression TYPE YA-A HYLUG™ C-120 (2) HOLE DRILLING UNINSULATED ALUMINUM COMPRESSION TERMINAL 2-HOLE AND 4-HOLE DESIGNS UL Listed 90° C, 600 Volts to 35 KV◆ YA2CA9 Code Conductor 2 str. YA25A5 YA25A7 1/0 str. ● Stud Size ● No. of Holes in Pad CLOSED BARREL BEVELED ENTRY CRIMPS ELECTRO-TIN PLATED CABLE ACCOMIDATION aluminum terminals have the same design features and benefits as the 1-hole YA-A with an added stud hole for a more secure termi- Type YA-A 2- and 4-hole pads inhibit connector rotation and increase area contact. These Catalog Number COLOR CODED END CAP DIE AND CRIMP INFORMATION Dimensions C E & F D L T Z REF. Min. N 1/2 2-NEMA 1.12 1.03 1.75 4.73 .63 .16 .73 3/8 2 .82 2.24 1.06 3.73 .63 .21 .55 1/2 2-NEMA 1.03 3.10 1.75 4.59 .63 .17 .72 2-NEMA 2 2-NEMA 2 2-NEMA 2 2-NEMA 2 2-NEMA 2 2 2-NEMA 1.03 .92 1.04 1.04 1.17 1.17 1.26 1.26 1.38 1.38 1.52 1.52 3.11 1.89 3.12 1.89 3.11 1.89 3.11 1.89 3.11 1.89 1.89 3.11 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.00 1.75 4.78 3.56 5.02 3.79 5.19 3.97 5.28 4.06 5.69 5.64 4.85 6.07 .63 .44 .63 .44 .63 .44 .63 .44 .63 .44 .44 .63 .20 .24 .26 .26 .30 .30 .33 .33 .36 .36 .39 .39 .73 .45 .74 .45 .73 .45 .73 .45 .73 .45 .45 .73 350 kcmil 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 3/8 1/2 YA32A5 400 kcmil 3/8 2 1.62 1.89 1.00 4.93 .44 .43 .94 1/2 3/8 1/2 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 2-NEMA 2 2-NEMA 2 2 2-NEMA 2-NEMA 2-NEMA 2-NEMA 4-NEMA 2-NEMA 1.62 1.80 1.62 1.97 2.05 1.62 1.69 1.65 3.09 3.09 3.57 3.15 1.89 3.15 1.89 1.89 3.15 3.12 3.15 3.16 3.16 3.11 1.75 1.00 1.75 1.00 1.00 1.75 1.75 1.75 1.75 1.75 1.75 6.80 5.54 7.09 5.83 5.81 7.07 7.31 7.76 8.75 8.75 8.49 .63 .44 .63 .44 .44 .63 .63 .63 .63 .63 .63 .46 .46 .52 .52 .43 .43 .57 .66 .81 .81 .90 .77 .45 .77 .45 .45 .77 .74 .77 .78 .78 .73 YA34A3 YA34A5 YA36A3 YA36A5 YA39A7 YA39A5 YA39AM2 YA44A3 YA46A3 YA46A5 YA48A3 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 500 kcmil 600 kcmil 700/750 kcmil 1000 kcmil 1500 kcmil 2000 kcmil Installation Tooling ▲ Dieless (# of crimps) Y35,Y39,Y750,Y46* Mechanical Hydraulic Die Number Color Tooling HYPRESS (# of crimps) Code MY29-3 (1) MY29-3 (1) YA26A3 YA26A5 YA27A5 YA27A7 YA28A5 YA28A7 YA29A3 YA29A5 YA30A3 YA30A5 YA31A5 YA31A3 • Contact BURNDY® or conductor, stud sizes and hole drillings not shown. ▲ See tooling section of this catalog for complete tool and die listings. ‡ Use Y60 BHU HYPRESS™ with L46ART and L48ART die sets. 90° C Rated. Y644HS DIELESS HYPRESS™ RANGE-TAKING CAPABILITIES The following size HYDENT™ lugs and two way splices, when crimped with the Y644HS DIELESS HYPRESS™ tool, produce the following range taking capabilities: MY29-3 (2) #6 AWG #4 AWG #2 AWG #1 AWG Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Wire Strip Length U2CABT (1) Pink 348 1-1/8 U25ART (1) Tan 296 1-1/16 U26ART (2) Olive 297 1-3/8 U27ART (2) Ruby 467 1-1/2 U28ART (2) White 298 1-5/8 U29ART (2) Red 324 1-5/8 Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) U30ART (2) Blue 470 1-3/4 U31ART (2) Brown 299 2-1/8 U32ART (4) Green 472 2 Y644HS (1) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4) U34ART (4) Pink 300 2-5/8 U36ART (4) Black 473 2-7/8 — — U39ART (4) Yellow 936 2-7/8 P39ART** (4) P44ART** (4) Red Brown 301 302 2-7/8 3 L46ART (2) Red 478 2-3/4 L48ART (2) Red 479 4-1/8 ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. ALUMINUM CONNECTORS EXPANDED STANDARD EXPANDED STANDARD WIRE RANGE WIRE SIZE WIRE RANGE WIRE SIZE #6 AWG #4 - #6 AWG #2 - #6 AWG #1 - #2 AWG ▲ Die Index MY29-3 (2) * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ** P39ART and P44ART die sets for use with Y46 HYPRESS™ only. PUADP-1 adapter not required. STANDARD WIRE SIZE nation to various types of equipment pads. They are dual-rated for use on both aluminum and copper conductors. 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil EXPANDED WIRE RANGE 250 kcmil - 1/0 AWG 300 kcmil - 2.0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil BURNDY Compression TYPE YA-A-KIT TRANSFORMER LUG KIT CONNECTOR Each kit contains the UL listed and CSA certified AL9CU rated aluminum compression connectors and tongue mounting hardware needed to terminate aluminum or copper cables in “dry type” transformers. The KVA rating gives an approximate cross reference to the appropriate kit. C-121 Features and Benefits • UL listed AL9CU dual rated compression terminals and CSA certified. ◊ Ensure the transformer feeders and taps are terminated properly. • Plated steel cap screws and hex nuts with captive conical washers or individual Belleville washers. ◊ Terminal to bus connections are made using proper hardware resulting in true torque to pressure performance. Compensates for dissimilar metal expansion and contraction. • Hardware packed in plastic bag. ◊ No lost hardware prior to installation. CATALOG NUMBER YA-A-KIT1 YA-AKIT2 YA-AKIT3 TERMINALS QTY. CAT. NO. KVA 15-37.5 15-45 3 50-75 75-112.5 100-167 150-300 1Ø 1Ø 1Ø 3Ø 1Ø 3Ø WIRE RANGE WITH Y644M 8 4 YA2C-A5 YA30-A7 #6-2 AWG 2/0 AWG-300 kcmil 12 YA30-A7 2/0 AWG-300 kcmil 3 22 YA30-A7 YA39-A1 2/0 AWG-300kcmil 500-750 kcmil HH- Hex Head HN- Hex Nut See Mechanical section for set screw terminal kits. BOLT QTY. HARDWARE QTY. WASHER 8 1/4-20 3/4 8 1/2 20HN Captive 8 8 3 16 1/4-20 3/4 1/4-20 2 1/4-20 3/4 1-2-13 2 16 1/4 20HN Captive 3 16 1/4 20 1/2-13 Captive 1/2 Belleville BURNDY Compression TYPE AYP, AYPO HYPLUG™ FOR ALUMINUM AND COPPER CONDUCTOR UL Listed 90° C, 600 Volts to 35 KV◆ C-122 TYPE AYP Types AYP and AYPO aluminum compression adapters are designed for reliable termination of aluminum and copper conductor in mechanical connectors. Typical applications include mechanical connectors in molded case circuit breakers, panel board equipment and meter sockets. AL9CU TYPE AYPO Features and Benefits • All-aluminum electro-tin plated design. ◊ Eliminates possible bi-metallic corrosion and provides the shortest connector length design possible. • Shortest connector length design possible. ◊ Permits easy installation in equipment with limited working space. • Solid electro-tin plated aluminum plug. ◊ Proper electrical connection made easily. Eliminates "how tight is tight" problem. • Smooth surface on the solid EC aluminum electro-tin plated plug. ◊ Provides greater area contact establishing excellent electrical conductivity. • Solid plug has same diameter as current carrying equivalent copper wire. ◊ Permits use of larger aluminum wire to connect equipment. • Offset plug design available in sizes 2/0 through 750 kcmil. ◊ Provides flexibility and maximizes the use of limited space eliminating interference between conductors and equipment. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. • Electro-tin plated. ◊ Resists corrosion. • Factory prefilled with the proper amount of PENETROX® joint compound. ◊ PENTROX®, BURNDY's oxide inhibiting compound with conductive metallic particles penetrates aluminum oxide between strands and forms an air-tight connection. • EPDM rubber covers are supplied with each connector. ◊ Eliminates taping. • Only (5) die sets install the complete line from #6 to 750 kcmil. ◊ Lowers inventory requirements and saves money. • Supplied in a plastic convenience pack. ◊ The cover and connector are kept together and free of foreign material until used. • Connectors are clearly marked with catalog number, wire size, and color coded die index. ◊ Provides clear, easy to use information to lower installed cost. BURNDY Compression TYPE AYP, AYPO HYPLUG™ FOR ALUMINUM AND COPPER CONDUCTOR UL Listed 90° C, 600 Volts to 35 KV◆ Fig 1: TYPE AYP (STRAIGHT) Fig 2: TYPE AYPO (OFFSET) AL9CU Dimensions P L Plug HYPLUG Length Length Catalog Number Copper & Aluminum Conductor Fig. No. A Plug Dia. AYP6 AYP4 AYP2 AYP1 AYP1/0 AYPO2/0 AYPO3/0 #6 str #4 str #2 str #1 str 1/0 str 2/0 str 3/0 str 1 1 1 1 1 2 2 .23 .23 .23 .26 .29 .33 .37 .68 .68 .68 .84 .84 1.09 1.22 1.85 1.85 1.85 2.01 2.01 2.70 2.80 1.78 1.78 1.78 1.78 1.78 2.44 2.44 AYPO4/0 4/0 str 2 .42 1.22 2.80 2.44 AYP250 AYPO250 AYPO300 AYP350 AYPO350 AYPO400 AYP500 AYPO500 AYPO600 AYP750 250 kcmil 250 kcmil 300 kcmil 350 kcmil 350 kcmil 400 kcmil 500 kcmil 500 kcmil 600 kcmil 700/750 kcmil 1 2 2 1 2 2 1 2 2 1 .47 .47 .53 .57 .57 .63 .68 .68 .73 .81 1.22 1.22 1.34 1.34 1.34 1.60 1.60 1.60 1.64 1.76 2.63 2.98 3.08 2.75 3.08 3.43 3.08 3.43 4.02 3.79 2.54 2.88 2.88 2.54 2.88 3.16 2.81 3.16 4.06 3.66 AYPO750 700/750 kcmil 2 .81 1.76 4.16 4.06 Scratch brush aluminum conductor before installation. ▲ See tooling section of this catalog for complete tool and die listings. ** For MY29-3 use aluminum index plate at 1/0 setting for sizes #6 through 1/0 or at 4/0 setting for sizes 2/0 through 4/0. + Not UL listed. Y644HS DIELESS HYPRESS™ RANGE-TAKING CAPABILITIES The following HYPLUG™ lugs and two way splices, when crimped with the Y644HS DIELESS HYPRESS™ tool, produce the following range- taking capabilities: LL Cover Length HYTOOLS Dieless Tools + (# of crimps) OH25 MY29-3 (2) ** Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-3 (2) ** Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Hydraulic: Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) 1 crimp — — Installation Tooling ▲ Y35,Y39,Y750,Y46* + Die Number Color MD6 (# of crimps) Code W241 — — ▲ Die Index & Embossment Wire Strip Length U25ART (1) Tan 296 1-1/16 U28ART (2) White 298 1-1/8 U31ART (2) Brown 299 1-1/8 U34ART (2) Pink 300 1-9/16 U39ART-2 (3) Yellow 936 1-3/4 * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ■ Also accomodates compressed and compact conductors (except for 700 kcmil in 750 kcmil barrel). ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. STANDARD WIRE SIZE #6 AWG #4 AWG #2 AWG #1 AWG ALUMINUM CONNECTORS EXPANDED STANDARD EXPANDED WIRE RANGE WIRE SIZE WIRE RANGE #6 AWG 1/0 AWG 1/0 - #1 AWG #4 - #6 AWG 2/0 AWG 2/0 - #1 AWG #2 - #6 AWG 3/0 AWG 3/0 - #1 AWG #1 - #2 AWG 4/0 AWG 4/0 - #1 AWG STANDARD WIRE SIZE 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil EXPANDED WIRE RANGE 250 kcmil - 1/0 AWG 300 kcmil - 2/0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil C-123 BURNDY Compression TYPE YS-A DIE AND COLOR CODE INFORMATION HYLINK™ BELLED END ELECTRO-TIN PLATED UNINSULATED ALUMINUM COMPRESSION SPLICE CRIMP UL Listed 90° C, 600 Volts to 35 KV◆ C-124 BELLED END Type YS-A is a high-conductivity aluminum tin-plated compression butt splice for use on all combinations of aluminum to aluminum, aluminum to copper, and copper to copper conductor combinations. They are designed to accommodate conductors from #12 str. through 1,000 kcmil in standard and heavy duty applications. Prefilled with PENETROX™ oxide inhibiting compounds and assembled with color-coded end caps, the connectors provide a permanent trouble-free electrical splice with flexibility and low installed cost. • Manufactured from high-conductivity wrought aluminum with heavy duty wall thickness. ◊ Provides high-conductivity/low resistance and ductility for an excellent combination of electrical and crimp forming properties. • Electro-tin plated. ◊ Provides durable long lasting corrosion resistance. • Internally bevelled barrel. ◊ Provides easy cable entry. • Solid center stop and prefilled with PENETROX™ oxide inhibiting compound. ◊ Provides stop for proper conductor insertion and an aid in forcing the PENETROX™ between the individual wire strands. Code • Conductor YS12AG1 #12 str. .39 1.03 YS10WAG1 ‡ #10 str. .44 1.12 YS8CA1 YS6CA1 8 str. 6 str. .59 .72 1.44 1.70 YS4CA1 4 str. .86 1.97 YS2CA1 2 str. 1.09 2.44 1 str. 1/0 str. Dimensions B L .90 1.06 ◆ See tooling section of this catalog for complete tool and die listing. ① No color code assigned. ‡ UL Listed for Aluminum only. Not CSA Certified. * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. (4) CENTER WIRE STOP Features and Benefits Catalog Number YS1CA1 YS25A1 CRIMP 2.05 2.37 • Color-coded end caps. ◊ Provides easy wire size and die code identification plus prevents foreign materials from entering and contaminating the connector prior to usage. • Connector is clearly marked with wire size, die index and the proper number and location of crimps. ◊ Provides easy identification and tooling recommendation. Proper compression forms a homogeneous mass resulting in an excellent electrical connection. Installation Tooling ▲ Y35, ■ Y39, Y750, Y46* Dieless (# of crimps/end) Die Number Mechanical Hydraulic (# of crimps Color HYTOOL HYPRESS per end) Code Ratchet: MR8-27 (1) MY29-3 (1) MY29-3 (1) Die Index & Wire Embossment Strip ▲ Length — — ① — 5/8” Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) U8CABT (1) U6CABT (1) Blue Gray 374 346 5/8” 3/4” U4CABT (1) Green 375 7/8” U2CABT (1) Pink 348 1-1/8” U1CART (1) U25ART (1) Gold Tan 471 296 15/16” 1-1/16” ■ The largest size for the Y35 is 400 kcmil. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. • Also accomodates compressed and compact conductors (except for 700 kcmil in 750 kcmil barrel). BURNDY Compression TYPE YS-A (Continued) DIE AND COLOR CODE INFORMATION BELLED END ELECTRO-TIN PLATED HYLINK™ UNINSULATED ALUMINUM COMPRESSION SPLICE CRIMP UL Listed 90° C, 600 Volts to 35 KV◆ Catalog Number Code Conductor YS26A1 YS27A1 YS28A1 YS29A1 YS30A1 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil BELLED END Dimensions B L 1.18 1.31 1.40 1.46 1.47 1.89 4.04 YS32A1 YS34A1 YS36A1 400 kcmil 500 kcmil 600 kcmil 700/750 kcmil 700/750 kcmil 1000 kcmil 1250 kcmil 1500 kcmil 1750 kcmil 2000 kcmil 2250 kcmil ALUMINUM ONLY 2.30 2.38 2.44 4.86 5.00 5.14 2.50 5.26 YS39AM1* YS483A1 2.63 5.58 2.84 2.84 3.40 3.99 3.66 5.94 6.21 7.05 8.31 7.58 3.66 7.58 ▲ See tooling section of this catalog for complete tool and die listings. ‡ UL Listed for Aluminum only. Not CSA certified. * Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™. ** P39ART and P44ART for use with Y46 HYPRESS™ only. PUADP-1 adapter not required. Y644HS DIELESS HYPRESS™ RANGE-TAKING CAPABILITIES The following size HYDENT™ lugs and two way splices, when crimped with the Y644HS DIELESS HYPRESS™ tool, produce the following range-taking capabilities: Installation Tooling ▲ Y35, ■ Y39, Y750, Y46*, Y60BHU Dieless (# of crimps/end) Die Number Mechanical Hydraulic (# of crimps Color HYTOOL HYPRESS per end) Code 2.61 2.88 3.06 3.18 3.20 350 kcmil YS44A1 YS45A1 YS46A1 YS47A1 YS48A1 (4) CENTER WIRE STOP C-125 YS31A1 YS39A1* CRIMP MY29-3 (2) Die Index & Wire Embossment Strip ▲ Length Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) U26ART (2) U27ART (2) U28ART (2) U29ART (2) U30ART (2) Olive Ruby White Red Blue 297 467 298 324 470 1-3/8” 1-1/2” 1-5/8” 1-5/8” 1-3/4” Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) U31ART (2) Brown 299 2-1/8” U32ART (4) U34ART (4) U36ART (4) Green Pink Black 472 300 473 2-1/2” 2-5/8” 2-7/8” U39ART-2 (4) Yellow 936 2-7/8” Y644HS (1) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4) — — P39ART** (4) Red 301 2-7/8” P44ART** (4) P48PR1/L44ART** L46ART*** L47ART*** L48ART*** Brown Brown Blue White Red 302 302 478 587 479 3” 2-7/8” 3-3/8” 4” 3-5/8” L48ART*** Red 479 3-5/8” ■ The largest size for the Y35 is 400 kcmil. *** Y60BHU only. 90° C Rated. • Also accommodates compressed and compact conductors. (Except 700 kcmil in 750 kcmil barrel) STANDARD EXPANDED WIRE SIZE WIRE RANGE #6 AWG #4 AWG #2 AWG #1 AWG #6 AWG #4 - #6 AWG #2 - #6 AWG #1 - #2 AWG ALUMINUM CONNECTORS STANDARD EXPANDED STANDARD WIRE SIZE WIRE RANGE WIRE SIZE 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil EXPANDED WIRE RANGE 250 kcmil - 1/0 AWG 300 kcmil - 2/0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil BURNDY Compression TYPE YS-AT DIE AND CRIMP INFORMATION HIGH VOLTAGE UNINSULATED ALUMINUM COMPRESSION SPLICE PRE-FILLED WITH PENETROX Type YS-AT is a high-conductivity aluminum electro-tin plated compression butt splice with C-126 tapered ends for high voltage applications up to 35 KV. The YS-AT provides the same benefits as the YS-A with the addition of tapered ends for easy installation of high voltage insulating kits. Tapered ends aid in preventing corona emission and insulation breakdown. Recommended for high voltage splice applications. CATALOG NUMBER • † CODE CONDUCTOR YS2CAT YS25AT YS26AT YS27AT YS28AT YS29AT YS30AT YS31AT YS34AT YS39AT YS44AT 2 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 500 kcmil 700/750 kcmil • 1000 kcmil COLOR CODED END CAPS CRIMPS TAPERED END † Contact BURNDY® for conductor sizes not shown. * Use PUADP-1 adapter for "U" dies. ** P39ART and P44ART for use with Y46 HYPRESS™ only. PUADP-1 adapter not required. ■ The maximum size for the Y35 is 400 kcmil. CENTER STOP Features and Benefits • Tapered ends for applications through 35KV. ◊ Permits easy taping and aids in preventing corona emission and insulation breakdown. • Heavy wall aluminum tubing. ◊ For use with combinations of AL-AL, AL-CU, CU-CU DIMENSIONS B L 1.58 1.96 1.83 2.04 2.16 2.29 2.54 2.68 3.39 3.69 3.77 CRIMPS 4.00 4.73 4.29 4.69 5.05 5.37 5.91 6.23 7.79 8.57 9.69 INSTALLATION TOOLING ▲ Y35, ■ Y39, Y750, Y46* DIE (CRIMPS COLOR NUMBER PER END) CODE U2CABT U25ART U26ART U27ART U28ART U29ART U30ART U31ART U34ART P39ART** P44ART** (2) (2) (3) (3) (3) (3) (3) (3) (6) (6) (6) ▲ See tooling section of this catalog for complete tool and die listings. • Also accommodates compressed and compact conductors (except 700 kcmil in 750 kcmil barrel). Pink Tan Olive Ruby White Red Blue Brown Pink Red Brown DIE INDEX & EMBOSSMENT ▲ WIRE STRIP LENGTH 348 296 297 467 298 324 470 299 300 301 302 2-1/4 2-5/8 2-3/8 2-5/8 2-3/4 2-7/8 3-1/8 3-3/8 4-1/8 4-1/2 4-3/4 BURNDY Compression TYPE YRB HYREDUCER™ FOR ALUMINUM TO COPPER AND ALUMINUM TO ALUMINUM CRIMP UL Listed 90° C, 600 Volts to 35 KV◆ CRIMP C-127 HYREDUCER™ type YRB reducer butt splice is designed to splice two different conductor sizes and is UL listed for aluminum to copper and aluminum to aluminum applications. The outside diameter is held constant to minimize installation dies and is factory prefilled with PENETROX™. CATALOG NUMBER 1 str. 2 str. YRB25U2 1/0 str. YRB27U25 YRB27U26 YRB28U26 YRB29U28 YRB31U28 YRB31U29 YRB34U31 YRB36U31 YRB36U34 3/0 str. 3/0 str. 4/0 str. 250 kcmil 350 kcmil 350 kcmil 500 kcmil 600 kcmil 600 kcmil 700 kcmil 750 kcmil • 700 kcmil 750 kcmil • YRB39U36 • Constant outside diameters. Electro tin-plated. ◊ Minimizes installation dies and provides a smooth profile for easy taping. Provides durable long lasting corrosion resistance. • Factory prefilled with BURNDY's PENETROX™ oxide inhibiting compound. ◊ Contains Homogeneously suspended conductive metallic particles which penetrate oxides between conductor strands and forms an air tight connection. CONDUCTOR RANGE • ALUM. or CU. SIZE † BARREL BARREL A B YRB2U4 YRB39U34 Features and Benefits 4 str. 3 str. 1 str. 2 str. 1/0 str. 2/0 str. 2/0 str. 4/0 str. 4/0 str. 250 kcmil 350 kcmil 350 kcmil 500 kcmil DIMENSIONS O.D. B L .62 .88 2.00 .62 .88 2.00 .85 .85 .85 1.11 1.11 1.11 1.31 1.46 1.46 1.36 1.36 1.36 1.73 1.73 1.73 2.11 2.25 2.25 3.31 3.31 3.31 4.21 4.21 4.21 5.12 5.57 5.57 500 kcmil 1.46 2.25 5.57 600 kcmil 1.46 2.25 5.57 † Contact BURNDY® for conductor sizes not shown. ▲ See tooling section of this catalog for complete tool and die listings. ‡ Number of crimps. * Use PUADP-1 adaptor with "U" dies shown in Y46 HYPRESS™. • Solid center barrier. ◊ Provides center stop for correct cable insertion and aids the thorough penetration of PENETROX™ oxide inhibiting compound between conductor strands. • Connectors are clearly marked with catalog number, wire size, and color-coded die index. ◊ Provides clear, easy to use information to lower installed costs. • Each barrel end has a plastic end cap. ◊ Keeps the connector barrels free of foreign materials. INSTALLATION TOOLING ▲ HYDRAULIC TOOLS, DIE SETS (NO. OF CRIMPS ‡) Y35 ■, Y39, Y750 DIE ▲ COLOR Y46* ‡ INDEX CODE WIRE STRIP LENGTH U25ART (1) 296 Tan 1-1/16 U28ART (2) 298 White 1-5/8 U31ART (2) 299 Brown 2-1/8 U34ART (4) 300 Pink 2-5/8 U39ART-2 (4) 936 Yellow 2-7/8 ■ The maximum size for the Y35 is 400 kcmil. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. • Also accommodates compressed and compact conductors (except 700 kcmil in 750 kcmil barrel). BURNDY Compression TYPES YFD, YFN, YFO AND YFR DIE AND COLOR CODE AND CRIMP INFORMATION H-CRIMPIT™ UNINSULATED ALUMINUM COMPRESSION TAP CONNECTOR C-128 CRIMP ELECTRO-TIN PLATED PRE-FILLED WITH PENETROX FOR ALUMINUM TO COPPER AND ALUMINUM TO ALUMINUM UL Listed 90° C, 600 Volts to 35 kV◆ H-CRIMPIT™ compression tap connectors Types YFD, YFN, YFO and YFR are for use with aluminum to aluminum and aluminum to copper connections. The H-CRIMPIT™ is ideal for making both parallel and tap compression connections in risers and gutters. It should only be installed with hydraulic tools. Fig. 1 Fig. 2 Fig. 3 Fig. 4 Features and Benefits • Each connector is factory sealed in polyethylene. ◊ Maintains the connector free of dirt and foreign materials prior to being used. • When installed the connector has a smooth profile. ◊ Easy to tape or to install an insulating crimpit cover (See Types CFA and CFA-FR) thereby lowering installed costs. • Connectors are color-coded to match installation die. ◊ Easy die selections lower installed cost. • UL 486B Listed. ◊ Provides a quality electrical connection. INSTALLATION TOOLING ▲ ACCOMODATES ➁ COPPER OR ALUMINUM RUN TAP 1/0-6 STR 4/0-1 STR 4/0-1 STR 4/0-3/0 STR 400-4/0 500-4/0 500-4/0 500-250 500-250 600-350 600-350 900-600 900-600 900-600 1000-350 1-6 STR 1-6 STR 2/0-1 STR 4/0-3/0 STR 400-4/0 2/0-6 STR 500-4/0 4/0-2/0 STR 350-250 350-2/0 600-350 350-2/0 600-350 900-600 1000-350 COMPACT ➃ RUN TAP 2/0-6 250-1/0 250-1/0 250-3/0 500-250 500-250 500-250 500-300 500-300 600-400 600-400 900-700 900-700 900-700 1000-400 1-6 STR 1-6 STR 3/0-1/0 250-3/0 500-250 3/0-6 STR 500-250 250-3/0 350-300 350-300 600-400 350-3/0 600-400 900-700 1000-400 DIA. RANGE RUN TAP CAT. NO. .398-.162 .332-.162 YFO-140* .563-.338 .332-.162 YFD-265* .563-.338 .477-.338 YFD-365* .563-.426 .563-.426 YFD-415* .750-.522 .750-.522 YFN-465 .815-.522 .450-.160 YFN-515 .815-.522 .815-.522 YFN-540 .815-.573 .565-.410 YFN565 .815-.573 .685-.570 YFN-615 .893-.659 .684-.398 YFR-715 893-.659 893-.659 YFR-765 1.108-.877 .685-.398 YFR-815 1.108-.877 .893-.659 YFR-865 1.108-.877 1.108-.877 YFR-915 1.165-.659 1.165-.659 YFR-965 ▲ See tooling section of this catalog for complete tool and die listings. † Do not use U-YFN die set with P-UADP-1 adapter in Y46 HYPRESS™. Use P-YFN only. ◆ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. * CSA listed. FIG. NO. HEIGHT 1 1 1 1 4 4 3 4 4 4 4 4 4 4 3 1.15 (29.2) 1.47 (37.3) 1.42 (36.1) 1.40 (35.6) 1.86 (47.2) 1.96 (50) 1.82 (46.2) 1.89 (48) 1.99 (50.5) 3.04 (77.2) 3.04 (77.2) 3.05 (77.5) 3.04 (77.2) 2.97 (75.4) 3.12 (80) LENGTH WIDTH 1.62 (41.1) 1.88 (47.8) 2.50 (63.5) 2.50 (63.5) 3.50 (89) 2.00 (51) 4.50 (114.3) 2.00 (51) 3.50 (88.9) 3.50 (88.9) 4.62 (117.3) 3.50 (88.9) 4.62 (117.3) 4.62 (117.3) 6.00 (152.4) .70 (17.8) .89 (22.6) .89 (22.6) .89 (22.6) 1.25 (31.8) 1.28 (32.5) 1.23 (31.2) 1.27 (32.3) 1.28 (32.5) 1.74 (44.2) 1.74 (44.2) 1.74 (44.2) 1.74 (44.2) 1.74 (44.2) 1.67 (42.4) DIELESS TOOLS ▲ HYDRAULIC TOOLS, DIE ADAPTOR, WIRE DIE COLOR DIE SETS (NO. OF CRIMPS) (NO. OF CRIMPS) STRIP INDEX CODE Y750,Y35,Y39 Y46 ➂ ( ) Y644M,Y644MBH LENGTH 0 Green UYFO, U-O D3 Blue U-D3 U-YFD N Red U-N U-YFN KR Yellow — — NOTES: 1. Material: Aluminum. ➁ For Conductor combinations of AL to AL or AL to CU. ➂ Catalog Number PUADP-1-Adaptor is required to use "U" type dies in Y46 tools. ➃ Other conductors not listed in table can be accommodated as long as the conductor diameter falls within diameter range specified. P-N P-YFN P-KR P-YFR (2) (2) (3) (3) (3) (2) (3) (2) (3) (3) (4) (3) (4) (4) (5) PT30541 (1) PT30540 (2) — — — — — — — — 1-7/8” 1-1/8” 2-3/4” 2-3/4” 3-3/4” 2-1/4” 4-7/8” 2-1/4” 3-3/4” 3-3/4” 5” 3-3/4” 5” 5” 6-1/4” BURNDY Compression TYPES CFA AND CFA-FR H-CRIMPIT™ INSULATING COVERS H-CRIMPIT™ FLAME RETARDANT INSULATING COVERS C-129 FOR O, D3, N, AND KR DIE SIZE H-TAP COMPRESSION CONNECTORS Features and Benefits UL Listed to 600 Volts Type CFA insulating covers are made of high impact, high density polyethylene to insulate H-tap CRIMPIT™ compression connectors. Overlapping flash barriers protect both seams against possible electrical flashover. End fingers remain closed or wrap closely around conductors. Multiple latches lock cover closed securely. Type CFA-FR flame retardant insulating covers are made of high impact, high density polypropylene with a minimum 28 oxygen index. This cover incorporates all the features of the CF design plus the benefit of selfextinguishing flame retardant properties. Material is UL 94V-O rated. • One-piece design. ◊ No extra parts or hardware required. • Slips over connector and latches securely shut. ◊ Fast, easy, reliable insulation of H-Tap compression connectors. • Eliminates taping. ◊ Economical, fast, easy installation. • Flash barriers. ◊ Protects against electrical flashover. • CFA-FR flame retardant design. Minimum 28 oxygen index. UL 94 V-O rated. ◊ Self-extinguishing flame retardant properties. Both CFA and CFA-FR types are suitable for indoor and outdoor use. Pliable in cool weather application. 600 VOLTS 90° C CATALOG NUMBER CFAO CFAO-FR CFAD CFAD-FR CFAN CFAN-FR CFANL CFANL-FR CFAR * CFAR-FR * MAX. CONDUCTOR ACCOMMODATED INSULATED H-TAP CRIMPIT™ CONNECTORS MAX. CONNECTOR LENGTH CONNECTOR DIE INDEX CONNNECTOR COLOR CODE 1/0 YFO140 2-1/2 O Green 4/0 YFD265, YFD365,YFD415 3-1/8 D Blue 500 kcmil YFN515, YFN565 2-1/2 500 kcmil YFN465, YFN540, YFN615 5-1/2 900 kcmil YFR715, YFR765, YFR815, YFR865 YFR915 4-7/8 * Two piece design packaged together. N-Short Connector N-Long Connector KR Red Red Yellow BURNDY Grounding TABLE OF CONTENTS HYGROUND™ IRREVERSIBLE COMPRESSION GROUNDING AND INSTALLATION TOOLING HYGROUND™ Features and Benefits ...................D-5 - D-6 Type YGIB .....................D-20 - D-21 Type YGL-C ................................D-7 Type GSTUD-HY .......................D-22 Type YGLR-C ..............................D-8 Types YGT & YTTAG ................D-23 Type YGHP-C .............................D-9 Type YG-B..................................D-24 Type YGHP-C ...........................D-10 MECHANICAL GROUNDING Types KC, K2C .........................D-25 Type YGHC-C ...........................D-11 Type YGC ..................................D-12 Type YSHG ................................D-13 Type YGHR-C .......................... D-14 Type YGHR-C ..........................D-15 Types KC22J12T13, EQC632C, KS-DB ..................D-26 Types KS-DB, GKA, KPB, CL50-1............................D-27 Type GAR ......................D-28 - D-29 Types GAR-BU & GAR 3900 Series & GAR-RB .........D-30 Type YGHA ...............................D-16 Type GAR-TC ...........................D-31 Type YGHS ...............................D-16 LIGHTNING PROTECTION INFO. Type YGA ..................................D-17 Type YGS ..................................D-18 Type YGF ..................................D-19 Basic rules for selection are: 1. Must be like material to the conductor. 2. Two bolts to ground rod –– minimum, for mechanical. 3. Cable to cable connections can be installed with – one bolt, two bolt, or compression. 4. Cable to steel structure must have 8 in.2 contact with steel. 5. Heavy duty stacks –– mechanical only. 6. On all connectors with heavy duty stack rating, we must offer 1/16 thick lead plating as an option. Reason is closest 25 ft. to stack opening must use lead coated product. 7. UL 96 Listing. D-1 BURNDY Grounding TABLE OF CONTENTS MECHANICAL GROUNDING (Continued) D-2 Type GD ....................................D-32 Types GC, GCM ........................D-46 Type GP ....................................D-33 Type GL ....................................D-47 Type GK ....................................D-33 Type GZ ....................................D-47 Water Pipe Grounding ..D-34 - D-39 Type GC-CT ..............................D-48 Type GC-A ................................D-40 Type GIE-G ...............................D-49 Type GG ....................................D-41 Rail Connector ..........................D-50 Type GQ ....................................D-42 Type QGFL ...............................D-51 Type GX ....................................D-43 Type GA-H ................................D-51 Type GRC .................................D-43 Type GRF ..................................D-52 Raised Floor Grounding Type B ............................D-44 - D-45 Types GP-G1, GPRT..................D-53 Raised Floor Grounding Types GB, GBM ........................D-46 BURNDY Grounding TABLE OF CONTENTS BURNDYWeld™ BURNDY Weld™ Introduction ................................D-55 Type BCR-17 ............................D-67 Type BCR-24 ............................D-68 Making a BURNDYWeld™ Connection ..........................D-56 Type BCS-1 ...............................D-70 WELD METAL ..........................D-57 Type BCS-8 ...............................D-70 Type BCC-1 ..............................D-58 Type BCS-2 ...............................D-71 Type BCC-2 ..............................D-59 Type BCS-9 ...............................D-71 Type BCC-4 ..............................D-60 Type BCS-3 ...............................D-72 Type BCC-11 ............................D-61 Type BCS-23 .............................D-73 Type BCC-6 ..............................D-62 Type BCS-4 ...............................D-74 Type BCC-14 ............................D-62 Type BCS-6 ...............................D-74 Type BCC-7 ..............................D-63 Type BCS-7................................D-75 Type BCR-1................................D-64 Type BCS-18 .............................D-75 Type BCR-2 ............................. D-65 Type BCS-5 ...............................D-76 Type BCR-3 .............................D-66 Type BCRE-1 ............................D-77 Type BCRE-2 ............................D-78 D-3 BURNDY Grounding TABLE OF CONTENTS BURNDYWeld™ (Continued) Type BCRE-3 ............................D-79 Type BCR-24 ............................D-69 Type BCRE-4 ............................D-80 Type BCR-25 ............................D-69 Type BCRE-6 ............................D-81 ACCESSORIES B38-0330-00 Cable Clamp .......D-90 D-4 BURNDYWeld™ FILL ..............D-82 Cable Cleaning Brush ...............D-90 BURNDYWeld™ SET ...............D-84 Card Cloth Brush ......................D-90 BURNDYWeld™ Prefabricated Wire Mesh .............................D-86 Types B-106 & B-107 Handle Clamps .....................D-88 B40-0106-75 Handle Attachment ...............D-88 Mold Cleaning Brush ................D-90 Mold Cleaners ...........................D-90 Packing Material ........................D-90 BURNDYWeld™ Tool Kit ..........D-91 Mold Support Clamp .................D-88 BURNDYWeld™ Tools ..............D-91 Vertical Magnetic Clamps ..................................D-89 B38-0101-00 Rasp ....................D-91 Horizontal & Vertical Chain Clamps .......................D-89 B38-0309-00 Flint Ignitor ..........D-91 Ground Rod Driving Sleeves .....................D-92 SINGLE SHOT MOLDS Type BCR-1 ..............................D-69 Type BCR-2 ..............................D-69 Shim Stock and Adapter Sleeves ....................D-92 Tips..................................D-93 - D94 BURNDY Grounding THE HYGROUND™ IRREVERSIBLE COMPRESSION SYSTEM BURNDY® has developed an irreversible compression ground system which meets the most stringent safety and performance requirements, including those of OSHA and nuclear power plant design. Performance excellence and long life expectancy are the system’s basic design guidelines. It is a complete system which consists of connectors for grid cross connections, taps, splices, cable to ground rod, ground plates and terminations. Our irreversible compression ground connectors employ well-proven design principles and technology that have been in existence for over 60 years. Connectors are just one component of our Irreversible Compression Ground System. Installation tooling is also an integral part of this system. BURNDY® pioneered the compression connector principle and continues today to be the leader in compression technology. Our tooling package is the most extensive in the industry and affords the user many options. D-5 BURNDY Grounding THE HYGROUND™ IRREVERSIBLE COMPRESSION SYSTEM (Continued) D-6 Features and Benefits • Irreversible compression. ◊ Meets 1999 NEC code, section 250-50 and 250-64. • Material-pure wrought copper extrusions, rod and seamless tubing––identical material to the conductor. ◊ Completely eliminates the possibility of corrosion due to dissimilar metals. • Heavy duty connector design. ◊ All connectors will carry the equivalent or greater current carrying capacity of the conductor while maintaining high mechanical strength and electrical integrity. • Range taking design––minimum number of connector combinations required to install a conductor range of #6 solid to 500 kcmil plus 1/2, 5/8, 3/4, and 1 ground rods and rebar. ◊ Inventories are kept to a minimum and product selection is simplified. • System engineered tooling. ◊ Each tooling recommendation has been designed to ensure reliability of the connection. • Irreversible compression connectors can be installed in all kinds of weather. ◊ Eliminates costly construction delays and enables the installer to better schedule his job. • May be installed without special training or special tools. Y750 crimps entire range. ◊ Low installed cost. Simplified installation. • Each connection can be made in less than 3 minutes. ◊ Low installed cost. Simplified installation. • Each connector is clearly marked with catalog number, conductor size and installation die information. ◊ Easy and accurate identification. • Inspection ports are provided to assure proper insertion of the conductor. ◊ Built-in quality assurance. • The die index number is embossed on the connector after completion of the crimp. ◊ Facilitates speedy inspection of installed connectors to insure consistently reliable and sound connections. • Most HYGROUND™ irreversible compression elements are prefilled with PENETROX™ and individually sealed in clear polyethylene sheet. ◊ Ensures that all contact surfaces are in the proper condition for installation. ◊ Ensures the electrical integrity of the finished connection by inhibiting moisture and contaminates from entering the contact area. • All HYGROUND™ irreversible compression connectors are Listed in conformance with Underwriters Laboratories Standard UL467 and conform to applicable sections of the National Electrical Code. ◊ May be used in direct burial or concrete embedded grounding applications. • All HYGROUND™ irreversible connectors (with the exception of type YGA and YGS) have been tested successfully according to requirements of Standard IEEE 837 latest revision. ◊ Meets tough industry performance requirements. ◊ UPRECRIMP™ dies give added mechanical strength. UPRECRIMP™ 34 for 3/4 rod, UPRECRIMP™ 12 for 1/2 rod, and UPRECRIMP™ 58 for 5/8 rod (now includes undersized U.S. market place rods). • Allows connection to most sizes of structural steel with no drilling, tapping, or welding. ◊ Safely installed at low cost. Hot work permits are not required to install in hazardous areas BURNDY Grounding TYPE YGL-C HYGRID CROSS CONNECTOR An irreversable compression ground grid cross connector which allows adjustment of the compression elements prior to installation. Only six connectors and four dies are required to install all combinations from #6 solid through 500 kcmil. UL467 Listed. Acceptable for direct burial in earth and concrete. Prefilled with PENETROX™ compound and strip sealed. CATALOG NUMBER YGL2C2 YGL29C2 YGL29C29 YGL34C2 YGL34C29 YGL34C34 MEETS ALL IEEE 467 837 REQUIREMENTS 96 D-7 B B-B C 1.09 .75 .75 1.66 2.09 1.10 1.10 2.28 C-C D 1.09 .313 1.66 1.09 1.66 2.28 .500 .313 .500 .750 L R .31 2.50 .50 .31 .50 .75 UL96 Listed for Lightning Protection. ORDERING INFORMATION CATALOG NUMBER YGL2C2 YGL29C2 YGL29C29 YGL34C2 YGL34C29 YGL34C34 CABLE TO CABLE ELEMENT “A” ELEMENT “B” #6 SOL. (.162) – #2 STR. (.292) {59500} – {59500} #6 SOL. (.162) – #2 STR. (.292) #1 STR. (.332) – 250 kcmil (.575) {59500} – {59500} {98500} – {131500} #2 STR. (.292) – 250 kcmil (.575) #2 STR. (.292) – 250 kcmil (.575) {65500} – {131500} {65500} – {131500} #6 SOL. (.162) – #2 STR. (.292) 250 kcmil (.575) – 500 kcmil (.813) #2 STR. (.292) – 250 kcmil (.575) 250 kcmil (.575) – 500 kcmil (.813) CABLE TO GROUND ROD ELEMENT “A” ELEMENT “B” TO REBAR ELEMENT “A” #6 SOL. (.162) – #2 STR. (.292) 3/8" – 1/2" #2 STR. (.292) – 250 kcmil (.575) #3 – 4 Rebar #6 SOL. (.162) – #2 STR. (.292) #2 STR. (.292) – 250 kcmil (.575) 250 kcmil (.575) – 500 kcmil (.813) 5/8" – 3/4" #5 – 6 Rebar 1/2" – 5/8" Rod 5/8" – 3/4" Rod Dimensions in brackets { } represent lightning protection conductors. CATALOG NUMBER INSTALLATION TOOLS, DIE SET CAT. NO. (NUMBER OF CRIMPS) Y750/Y35/Y39 HYPRESS PAT750-18V Y45 HYPRESS Y46 HYPRESS ELEMENT “A” ELEMENT “B” ELEMENT “A” ELEMENT “B” ELEMENT “A” ELEMENT “B” ELEMENT “A” ELEMENT “B” YGL2C2 YGL29C2 YGL29C29 U-0 (1) U997 (1) U997 (1) U-0 (1) U-0 (1) U997 (1) U-0 (1) ➂ U997P (1) ➂ U997P (1) U-0 (1) U-0 (1) ➂ U997P (1) YGL34C2* PU998 (1) U-0 (1) PU998 (1) U-0 (1) YGL34C29* PU998 (1) U997 (1) PU998 (1) ➂ U997P (1) YGL34C34* U1011 (3) U1011 (3) U1011 (3) U1011 (3) 1. Where a "U" or "PU" die is recommended with Y45 HYPRESS™, a PT6515 adapter must be used. 2. Where a "U" or "PU" die is recommended with the Y46 HYPRESS™, a PUADP-1 adapter must be used. ➂ Polarized die for the PAT750-18V. NOTES: • Before crimping, both connector elements can be turned on rod diameter "D" to any desired position. • Clean rust and/or protective coatings from rebar prior to installation. U-0 (1) U997 (1) U997 (1) S998 or PU998 (1) S998 or PU998 (1) S1011 (3) U-0 (1) U-0 (1) U997 (1) U-0 (1) U997 (1) S1011 (3) U-0 (1) U997 (1) U997 (1) P998 or PU998 (1) PU998 or PU998 (1) P1011 (3) U-0 (1) U-0 (1) U997 (1) U-0 (1) U997 (1) P1011 (3) * These connectors can only be installed using the Y750, Y45, or Y46 HYPRESS™ with the recommended dies. These connectors CANNOT be installed with the Y35 and Y39 HYPRESS™. • When attaching connector to ground rod, ground rod must be embossed with appropriate PRECRIMP™ die. For connections that must meet IEEE 837 requirements UPRECRIMP™ - type PRE crimp dies must be used for maximum clamping retention. GROUND ROD DIA. 1/2 5/8 3/4 PRECRIMP DIES UPRECRIMP 12 UPRECRIMP 58 UPRECRIMP 34 U2CABT BURNDY Grounding TYPE YGLR-C GRIDLOK Element A High Strength Irreversible Compression Ground Rod to Grid Connector Element B Ground grid connector for a wide range of copper cable to ground rod. Provides high torque strength on ground rod. UL467 Listed. Acceptable for direct burial in earth and concrete. Prefilled with PENETROX™ D-8 compound and strip sealed. CATALOG NUMBER YGLR29C12 YGLR34C12 YGLR29C58 YGLR34C58 YGLR29C34 YGLR34C34 YGLR29C100 YGLR34C100 COMMERCIAL COPPER CABLE RANGE ELEMENT “A” METRIC COPPER CABLE RANGE ELEMENT “A” COPPER WELD CABLE RANGE ELEMENT “A” #2 Str. (.292 Dia.) thru 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) thru 500 kcmil (.813 Dia.) #2 Str. (.292 Dia.) thru 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) thru 500 kcmil (.813 Dia.) #2 Str. (.292 Dia.) thru 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) thru 500 kcmil (.813 Dia.) #2 Str. (.292 Dia.) thru 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) thru 500 kcmil (.813 Dia.) 35mm2 (7.62mm Dia.) thru 120 mm2 (14.40mm Dia.) 120 mm2 (14.40mm Dia.) thru 240 mm2 (20.35mm Dia.) 35 mm2 (7.62mm Dia.) thru 120 mm2 (14.40mm Dia.) 120 mm2 (14.40mm Dia.) thru 240 mm2 (20.35mm Dia.) 35 mm2 (7.62mm Dia.) thru 120 mm2 (14.40mm Dia.) 120 mm2 (14.40mm Dia.) thru 240 mm2 (20.35mm Dia.) 35 mm2 (7.62mm Dia.) thru 120 mm2 (14.40mm Dia.) 120 mm2 (14.40mm Dia.) thru 240 mm2 (20.35mm Dia.) 91.65 kcmil (.343 Dia.) thru 248.8 kcmil (.572 Dia.) 248.8 kcmil (.572 Dia.) thru 498.8 kcmil (.810 Dia.) 91.65 kcmil (.343 Dia.) thru 248.8 kcmil (.572 Dia.) 248.8 kcmil (.572 Dia.) thru 498.8 kcmil (.810 Dia.) 91.65 kcmil (.343 Dia.) thru 248.8 kcmil (.572 Dia.) 248.8 kcmil (.572 Dia.) thru 496.8 kcmil (.810 Dia.) 91.65 kcmil (.343 Dia.) thru 248.8 kcmil (.572 Dia.) 248.8 kcmil (.572 Dia.) thru 498.8 kcmil (.810 Dia.) MEETS ALL IEEE 837 REQUIREMENTS GROUND ROD DIA. ELEMENT “B” B B-B D L INSTALLATION TOOLS, DIE SET CAT. NO., (NUMBER OF CRIMPS) Y35/Y39 HYPRESS™ Y750/PAT750 Y45 HYPRESS™ Y46 HYPRESS™ ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT “A” “B” “A” “B” “A” “B” “A” “B” U997 (1) PU998 (1) 1/2 [12.7] — .313 [7.9] 2.53 [64.3] U997 (1) PU998 (1) 5/8 [15.9] .75 .88 [19.1] [22.4] PU998 (1) 3/4 [19.1] 1 [25.4] .500 [12.7] U997 (1) U997 (1) U1011 or PU998 (1) S998 or PU998 (1) P998 or PU998 (1) U997 (1) U997 (1) U997 (1) U1011 or PU998 (1) — U997 (1) U997 (1) 2.63 [66.8] — — 1 [25.4] U1011 (2) or PU998 (1) S998 or PU998 (1) S1012 (2) or PU998 (1) P998 or PU998 (1) U997 (1) U997 (1) U997 (1) U1011 (2) or PU998 U1011 (2) or PU998 U1011 (2) or PU998 U997 (1) U997 (1) U997 (1) U1011 (2) or PU998 (1) U1011 (2) or PU998 U1011 (2) or PU998 P1011(2) or PU998 (1) NOTES: 1. Before crimping, both connector elements can be turned on rod diameter 'D' to any desired position. 2. Grooves are filled with PENETROX™. 3. Suitable for direct burial in earth or concrete. 4. The catalog numbers shown are for unplated copper connectors for use on copper clad or stainless steel ground rod. To order electro-tin plated connectors for use on galvanized steel ground rod add suffix "TN" to the catalog number, only if the Figure 8 connector (Element “B”) is tin plated, the Figure 6 connector (Element “A”) is unplated. Note: The ground rod hole diameter is larger for galvanized steel ground rod in the tin plated connector. 5. Ground rod must be pre-crimped with die U2CABT (Index No. 348) when crimping the ground rod element (Element “B”) with the PU998 dies in the Y750, Y35, Y39, Y45, or Y46 tools. Precrimping is not required when the S1012, P1011 or U1011 dies are used. See precrimp die chart. 6. Where a 'U' or 'PU' die is recommended with the Y45 HYPRESS™, a PT6515 adapter must be used. 7. Where a 'U' or 'PU' die is recommended with the Y46 HYPRESS™, a PUADP-1 adapter must be used. 8. Dimensions in bracket [ ] are in millimeters. 9. Die "1011" appears on Element "B" of the connector only. GROUND ROD DIA. 1/2 5/8 3/4 PRECRIMP DIES UPRECRIMP 12 UPRECRIMP 58 UPRECRIMP 34 U2CABT When attaching connector to ground rod, ground rod must be embossed with appropriate PRECRIMP™ die. For connections that must meet IEEE 837 requirements UPRECRIMP™ - type PRE crimp dies must be used for maximum clamping retention. BURNDY Grounding TYPE YGHP-C HYTAP™ CONNECTOR Irreversible compression ground tap figure 6 can be used as a tap connector or as a tap splice connector. Four die sets and eight connectors can accommodate a conductor range from #8 solid through 500 kcmil plus 1/2, 5/8, and 3/4 copper bonded ground rods. UL467 Listed. Acceptable for direct burial in earth and concrete. Prefilled with PENETROX™ compound and strip sealed. UL96 Listed for Lightning Protection. MEETS ALL D-9 IEEE 837 REQUIREMENTS 467 Fig. 1 96 ➄ CATALOG NUMBER FIG. NO. YGHP2C2 1 YGHP2C6W6W➇ 2 YGHP29C6W6W➇ 2 YGHP29C2 1 YGHP29C26 1 YGHP29C29 ➁ 1 YGHP34C2 ➅ 1 YGHP34C26 ➅ 1 YGHP34C29 ➅ YGHP34C34 ➅ 1 1 ACCOMMODATES RUN TAP #6 SOL. (0.162) {59500} – ➀ #6 SOL. (0.162) {#2 STR.} – #2 STR. (0.292) {59500} #2 STR. (0.292) {#2 STR.} #6 SOL. (0.162) – #8 SOL. (0.128) – #2 STR. (0.292) 6 STR. (0.184) QTY. 2 #8 SOL. (0.128) – 6 STR. (0.184) QTY. 2 #4 SOL. (0.204) {#4 SOL.} – 1/0 STR. (0.372) {98500} – #2 STR. (0.292) {#2 STR.} 250 kcmil (0.575) {131500} 1/0 STR. (0.372) {98500} – 1/2" – 5/8" ROD 2/0 STR. (0.419) {98500} 3/0 STR. (0.470) {131500} – 250 kcmil (0.575) {211500} #4 SOL. (0.204) – #2 STR. (0.292) 250 kcmil (0.575) {250 kcmil} – 1/0 STR. (0.372) {98500} – 500 kcmil (0.813) {500 kcmil} 2/0 STR. (0.419) {98500} 5/8" – 3/4" ROD 3/0 STR. (0.470) {131500} – 250 kcmil (0.575) {211500} 250 kcmil (0.575) – 350 kcmil (0.681) – 500 kcmil (0.813) 500 kcmil (0.843) 5/8" – 3/4" ROD CABLE TO REBAR RUN TAP — — — — #3 REBAR 3/8 #5 REBAR 5/8 INSTALLATION DATA DIE Y750/Y35 ➂ ➃ INDEX Y39 Y45 Y46 NO. OF B NO. HYPRESS™ PAT750-18V HYPRESS™ HYPRESS™ CRIMPS 0 U0 U0 U0 U0 1 997 U997 ➆ U997P U997 U997 1 998 PU998 PU998 PU998 or S998 PU998 or P998 1 ➅U1011 U1011 S1011 P1011 3 #8 SOL. – 6 STR. #2 STR. THRU 1/2 #4 REBAR Fig. 2 1/0 STR. – 2/0 STR. .75 [19] 3/0 STR. – 250 kcmil — 1/0 STR. – 2/0 STR. THRU 3/0 STR. – 250 kcmil 3/4 #6 REBAR 350 kcmil – 500 kcmil 1.10 1011 [28] Dimensions in brackets { } represent lightning protection conductors. NOTES: ➀ When using #6 Sol. in tap, fold conductor double to improve ➄ Clean rust and protective coatings from rebar before con- fill in YGHP2C2. ➁ For YGHP29C29 when using 3/0 in tap, minimum run conductor is 2/0 STR. ➂ Where a 'U' or 'PU' die is recommended with the Y45 HYPRESS™, a PT6515 adapter must be used. ➃ Where a 'U' or 'PU' die is recommended with the Y45 HYPRESS™, a P-UADP-1 adapter must be used. nector installation to provide a proper ground connection. Precrimping is not required. ➅ These connectors can only be installed using the Y750, Y45 or Y46 HYPRESS™ with the recommended dies. These connectors can not be installed with the Y35 and Y39 HYPRESS™. ➆ Polarized die for the PAT750-18V. ➇ Not UL96/CSA. GROUND ROD DIA. 1/2 5/8 3/4 PRECRIMP DIES UPRECRIMP 12 UPRECRIMP 58 UPRECRIMP 34 U2CABT For increased rotational resistance on ground rods, pre-crimp ground rod with U2CABT die Index 348 or uprecrimp dies may be used for even greater rotation and vibration resistance on ground rods. CABLE TO GROUND ROD CABLE TO REBAR CABLE TO CABLE FOR CONCRETE ENCASED ELECTRODE GROUNDING APPLICATIONS BURNDY Grounding TYPE YGHP-C PREFILLED WITH PENETROX-E HYTAP™ CONNECTOR “THIRD HAND” TAP (B) High Strength Copper Irreversible Compression DIE INDEX AND CONDUCTOR INFORMATION Ground Rod Tap Connector TAP (A) PATENTED Type YGHP-C irreversible compression ground tap figure 6 can be used as a ground D-10 rod tap connector for both continuous run and tapping applications. An open groove allows ground rod to be connected to a continuous run or tap. The second groove is for a tap only. Prefilled with PENETROX-E™ and strip sealed. UL467 Listed for direct burial in earth or concrete. MEETS ALL IEEE 837 REQUIREMENTS Features and Benefits • Tap (A) accepts a continuous run on tap conductor Tap (B) accepts a tap conductor only. ◊ One connector style can be used for many applications, reducing number of connectors in inventory. • Material is high conductivity wrought copper extrusion, identical material to the conductor. ◊ High-conductivity copper minimizes resistance and voltage drop. Eliminates the possibility of corrosion due to dissimiliar metals. • System engineered tooling. ◊ The tooling recommendation has been designed to ensure a reliable, dependable connection every time. • The die index number is embossed on conductor after completion of crimp. ◊ Faciliates speedy inspection of installed connectors to insure consistently reliable and dependable connections. • Prefilled with PENETROX™ and individually sealed in clear polyethylene sheet. ◊ Ensures the electrical integrity of the finished connection by inhibiting moisture and contaminates from entering the contact area. Maintains long-term high-conductivity. • UL467 Listed. ◊ May be used in direct burial or concrete embedded grounding applications. Provides quality assurance to recognized industry NEC standards from an independent party. • “Third Hand” constrains conductors while installer completes crimp. Included with each connector. ◊ Simplifies installation, reducing installed cost. CONTINUOUS RUN CONTINUOUS RUN AND TAP SINGLE TAP ▲ INSTALLATION TOOLING Y35/Y750/PAT750 Y46 • CATALOG NUMBER GROUND ROD DIA. ■ YGHP58C2W-2 YGHP58C2W-2TN 1/2 - 5/8 DIMENSIONS B W TAP CONDUCTOR + H #2 Sol. - #6 Sol. Copper (1) Continuous run and (1) Tap or up to (2) taps may be connected. 1.90 NOTE: A 12" bend radius is recommended for the conductor. • Use PUADP-1 with ‘U’-dies in Y46. ▲ See tooling section in Master Catalog for complete tool and die listing. + Either tap position may be left void when fewer than (2) conductors are used. .75 .94 ■ Ground rod must be precrimped with die U2CABT (Index No. 348). For even greater rotational resistance use U-PRECRIMP die. For Galvanized Steel Rods order YGHP58C2W-2TN. DIE NO. NO. OF CRIMPS DIE NO. NO. OF CRIMPS DIE INDEX U997 (1) U997 (1) 997 BURNDY Grounding TYPE YGHC-C HYTAP™ CONNECTOR Irreversible compression ground tap figure "C" connectors. Accomodates all cable combinations from #6 solid through 500 kcmil. "C"- shaped opening permits placing two continuous parallel cables into conductor groove. UL 467 Listed. Acceptable for direct burial in earth or concrete. Prefilled with PENETROX™ compound and strip sealed. UL96 Listed for Lightning Protection. MEETS ALL IEEE D-11 837 REQUIREMENTS 467 96 COMMERCIAL COPPER STRANDED COPPER CATALOG CABLE RANGE CABLE RANGE NUMBER RUN TAP RUN TAP #6 SOL. (0.162) #6 SOL. (0.162) 10 mm2 (4.12 mm) 10 mm2 (4.12 mm) YGHC2C2 #2 STR. (0.292) #2 STR. (0.292) 35 mm2 (7.62 mm) 35 mm2 (7.62 mm) 1 STR. (0.328) #6 SOL. (0.162) 35 mm2 (7.62 mm) 10 mm2 (4.12 mm) {98500} {#6 SOL.} YGHC26C2 2/0 STR. (0.419) #2 STR. (0.292) 70 mm2 (10.9 mm) 35 mm2 (7.62 mm) {98500} {#2 STR.} 1 STR. (0.328) 1 STR. (0.328) 35 mm2 (7.62 mm) 35 mm2 (7.62 mm) {98500} {98500} YGHC26C26 2/0 STR. (0.419) 2/0 STR. (0.419) 70 mm2 (10.9 mm) 70 mm2 (10.9 mm) {98500} {98500} 3/0 STR. (0.470) 6 SOL. (0.419) 95 mm2 (12.5 mm) 10 mm2 (4.12 mm) {3/0 STR.} {59500} YGHC29C26 250 kcmil (0.575) 2/0 STR. (0.419) 120 mm2 (14.4 mm) 70 mm2 (10.9 mm) {250 kcmil} {98500} 3/0 STR. (0.470) 3/0 STR. (0.470) 95 mm2 (12.5 mm) 95 mm2 (12.5 mm) YGHC29C29 250 kcmil (0.575) 250 kcmil (0.575) 120 mm2 (14.4 mm) 120 mm2 (14.4 mm) 300 kcmil (0.630) #6 SOL. (0.162) 150 mm2 (16 mm) 10 mm2 (4.12 mm) {300 kcmil} {59500} YGHC34C26 ➅ 500 kcmil (0.813) 2/0 STR. (0.419) 240 mm2 (20.35 mm) 70 mm2 (10.9 mm) {500 kcmil} {98500} 300 kcmil (0.630) 3/0 STR. (0.470) 150 mm2 (16 mm) 95 mm2 (12.5 mm) YGHC34C29 ➅ 500 kcmil (0.813) 250 kcmil (0.575) 240 mm2 (20.35 mm) 120 mm2 (14.4 mm) 300 kcmil (0.630) 300 kcmil (0.630) 150 mm2 (16 mm) 150 mm2 (16 mm) YGHC34C34 ➅ 500 kcmil (0.813) 500 kcmil (0.813) 240 mm2 (20.35 mm) 240 mm2 (20.35 mm) A 1.16 [30] B 0.75 [19] 1.41 [36] INSTALLATION DATA Y750/Y35/ ➀ ➁ PAT750/Y39 Y45 Y46 HYPRESS™ HYPRESS™ HYPRESS™ NO. OF CRIMPS C U-C U-C U-C 1 0.75 [19] 0 U-O U-O U-O 1 1.54 [39] 0.75 [19] 0 U-O U-O U-O 1 1.97 [50] 0.75 [19] 997 U997 U997 U997 1 2.06 [52] 0.88 [22] 997 U997 U997 U997 1 2.42 [62] 0.88 [22] 1011 U1011 S1011 P1011 2 2.67 [66] 2.91 [74] 0.88 [22] 1.1 [28] 1011 U1011 S1011 P1011 2 1011 U1011 S1011 P1011 3 Dimensions in brackets { } represent lightning protection conductors. NOTES: ➀ Where a "U" or "PU" die is recommended with the Y45 HYPRESS™, PT6515 adapter must be used. ➁ Where a "U" or "PU" die is recommended with the Y46 HYPRESS™, a PUADP-1 adapter must be used. 3. Listed under UL486A for copper wire connectors 4. Dimensions in brackets [ ] are in millimeters. DIE INDEX NO. 5. In referencing connectors without PENETROX™ oxide inhibitor add suffix "NP" to the end of the Catalog Number. ➅ These connectors can only be installed using the Y750, Y45 or Y46 HYPRESS™ with the recommended dies. These connectors cannot be installed with the Y35 and Y39 HYPRESS™. BURNDY Grounding TYPE YGC COPPER CRIMPIT™ UL 467 Listed for direct burial in earth or concrete. Prefilled with PENETROX™ E2 oxide inhibitor. D-12 CATALOG NUMBER YGC8C8 YGC6C8 YGC6C6 COPPER CONDUCTOR RUN TAP #8 SOL. #8 STR. #6 SOL. #6 STR. #6 SOL. #6 STR. #8 SOL. #8 STR. #8 SOL. #8 STR. #6 SOL. #6 STR. H L INDEX OUR840 MD6/MD7 CRIMPS .46 .52 162 W162 W162 2 .73 .62 BG XBG WBG 2 .76 .62 BG XBG WBG 2 BURNDY Grounding TYPE YSHG HIGH STRENGTH COPPER IRREVERSIBLE COMPRESSION Double H-Tap Connector Type YSHG Double H-Tap grounding series is comprised of five connectors designed to accommodate wire range sizes #14 through 500 kcmil, including ground rod sizes: 3/4, 1, and rebar sizes: #6, #8 and #9. Prefilled with PENETROX™ E2 and strip sealed. Features and Benefits • UL467 Listed. ◊ Suitable for direct burial in earth or concrete. • Material is high conductivity copper extrusion. ◊ Minimizes resistance, eliminates corrosion due to dissimilar metals. YSHG4429 * YSHG3939 * YSHG3931 YSHG3434 YSHG3429 Fig. No. 3 1 2 1 2 • Grooves are prefilled with PENETROX™ E2 oxide inhibitor and individually sealed. ◊ Inhibits moisture and contaminants ensuring electrical integrity. Fig. 2 Fig. 1 Catalog Number D-13 Main Conductor Sizes Tap 1 Tap 2 #9 & #8 Rebar, 1 [25] Ground Rod 1 [25] Cu Clad Ground Rod 500 kcmil Copper #6 Rebar, 1 [25] Cu Clad Ground Rod, 3/4 Ground Rod 500 - 350 kcmil Copper #6 Rebar, 3/4 [19] Ground Rod 400 - 250 kcmil COPPER #6 Rebar, 3/4 [19] Ground Rod 400 - 4/0 kcmil Copper * NOTE: Not for use on 1 steel ground rod. † Use PUADP-1 adapter. Tap 3 Fig. 3 Tooling (number of crimps) PAT750/Y750 Y46 Index Embossment 250 - 2 PYFR (2) K-R 500 - 350 PYFR (2) K-R PYFR (2) K-R 4/0 - 1/0 1-6 2 - 14 400 - 4/0 3/0 - 1/0 U1104 (4) 1-4 8 - 14 U1104 (4) P1104 (2) †U1104 (4) P1104 (2) †U1104 (4) 1104 1104 W .06 T .04 L .06 3.22 [82] 2.97 [75] 1.70 [43] 1.50 [38] 2.44 [62] 2.94 [75] 2.97 [75] 1.50 [38] 2.34 [59] 2.43 [62] 2.23 [57] 1.15 [29] 1.31 [33] 2.44 [62] 2.44 [62] BURNDY Grounding TYPE YGHR-C HYTAIL™ High Strength Irreversible Compression Ground Rod Tap Connectors High torque strength ground rod connectors. Accommodates a wide range of copper conductors to ground rod. UL467 Listed. Acceptable for direct burial in earth or conD-14 crete. Prefilled with PENETROX™ compound and strip sealed. MEETS ALL IEEE 837 REQUIREMENTS CATALOG NUMBER YGHR26C12 YGHR26C58 YGHR26C34 YGHR26C100 YGHR29C12 YGHR29C58 YGHR29C34 YGHR29C100 YGHR34C58 YGHR34C34 YGHR34C100 CATALOG NUMBER YGHR26C12 YGHR26C58 YGHR26C34 YGHR26C100* YGHR29C12 YGHR29C58 YGHR29C34 YGHR29C100* YGHR34C58 YGHR34C34* YGHR34C100* COMMERCIAL COPPER CABLE RANGE NOMINAL GROUND ROD DIA. #2 STR. (.292 DIA.) thru 2/0 STR. (.419 DIA.) #4/0 STR. (.528 DIA.) thru 250 kcmil (.575 DIA.) 300 kcmil (.630 DIA.) thru 500 kcmil (.813 DIA.) NOTES: • The catalog numbers shown are for unplated copper connectors for use on copper clad or stainless steel ground rod. To order electro-tin plated connectors for use on galvanized steel ground rod add suffix "TN" to the catalog number. Note: The ground rod hole diameter is larger for galvanized steel ground rod in the tin plated connector. ① Ground rod must be pre-crimped with die U2CABT (Index No. 348) when the PU998 dies are used in the Y750, Y35, Y39, Y45, or Y46 tools. Pre-crimping is not required when the P1011, S1011, S1012 or U1011 dies are used. UPRECRIMP™ dies may be used for additional mechanical resistance on ground rods. H B 1.94 [49.3] 1.97 [50.0] 2.19 [55.6] 2.55 [56.2] 1.94 [49.3] 2.14 [54.4] 2.19 [55.6] 2.45 [62.2] 2.14 [54.4] 2.44 [62.0] 2.70 [68.6] .88 [22.4] INSTALLATION TOOLS, DIE SET CAT. NO. (NUMBER OF CRIMPS) PAT750/Y750/Y35/Y39 ① Y45 HYPRESS ① Y46 HYPRESS ① 1/2 [12.7] 5/8 [15.9] 3/4 [19.0] 1 [25.4] 1/2 [12.7] 5/8 [15.9] 3/4 [19.0] U1011 (2) ➃ PU998 (1) 1 [25.4] 5/8 [15.9] 3/4 [19.0] 1 [25.4] ➁ Where a PU998 die is recommended with the Y45 HYPRESS™, a PT6515 adapter must be used. ➂ Where a PU998 die is recommended with the Y46 HYPRESS™, a PUADP-1 adapter must be used. ➃ These die numbers do not appear on the connector. * These connectors can only be installed using the Y750, Y45 or the Y46 HYPRESS™ with the recommended dies. These connectors CAN NOT be installed with the Y35 and Y39 HYPRESS™. When attaching connector to ground rod, ground rod must be embossed with appropriate PRECRIMP™ die. For connections that must meet IEEE 837 requirements UPRECRIMP™ - type PRE crimp dies must be used for maximum clamping retention. S1012 (2) ➃ PU998 (1) ② S1011 (2) S1012 (2) PU998 (1) S1012 (2) ➃ PU998 (1) ② S1011 (2) S1012 (2) ➃ PU998 (1) S1012 (2) ➃ PU998 (1) ② S1011 (2) P1011 (2) ➃ PU998 (1) ③ P1011 (2) BURNDY Grounding TYPE YGHR-C HYTAIL™ High Strength Irreversible Compression Ground Rod Tap Connectors Type YGHR-C irreversible compression grounding connector is engineered specifically for the Telecommunications Industry for (1, 2 or 3) #2 solid, tinned or bare conductor taps. UL467 Listed. Acceptable for direct burial in earth or concrete. BURNDY® has designed this connector to meet the stringent requirements of OSHA, the National Electric Code (NEC), UL, and the Telecommunications Industry. Performance and long life are this connector’s basic design guidelines. Features and Benefits • Tap side 1, 2 or 3 conductors. ◊ One connector style can be used for many applications. • Material is high conductivity wrought copper extrusion, identical material to the conductor. ◊ High-conductivity copper minimizes resistance and voltage drop. Eliminates the possibility of corrosion due to dissimilar metals. • System engineered tooling. ◊ Each tooling recommendation has been designed to provide a reliable, dependable connection. YGHR58C2W-3 GROUND ROD DIAMETER • 5/8 • Contact BURNDY® for other ground rod diameters. * PU998 and U1011 die sets require PUADP-1 adapter for use in the Y46 HYPRESS™. Tap positions may be left void when fewer than (3) conductors are used. + To order electro-tin plated connector for use on galvanized steel ground rod add suffix -“TN” to the catalog number. NOTE: The ground rod hole diameter is larger for galvanized steel ground rod in the tin plated connector. TAP RUN TAP CATALOG NUMBER+ • The die index number is embossed on connector after completion of crimp. D-15 ◊ Facilitates speedy inspection of installed connectors to ensure consistently reliable and dependable connections. • Prefilled with PENETROX™ and individually sealed in clear polyethylene sheet. ◊ Ensures the electrical integrity of the finished connection by inhibiting moisture and contaminates from entering the contact area. Maintains long-term high-conductivity. • UL 467 Listed. Acceptable for direct burial. ◊ May be used in direct burial or concrete embedded grounding applications. Provides quality assurance to recognized industry NEC standards from an independent party. TAP CONDUCTOR ▲ #2 Sol. Copper 1, 2, or 3 may be connected INSTALLATION TOOLING PAT750/Y35/Y750** Y46* DIE NO. OF DIE NO. CRIMPS NO. PU998† (1) U1011 (2) † Ground rod must be precrimped with die U2CABT (Index No. 348) when PU998 die set is used in the Y35, Y750 or Y46 ▲ HYPRESS™ tools. For even greater mechanical resistance use UPRECRIMP™ 58 dies. ** The Y750 utilizes PU dies and the U1011 die. The Y35 only uses PU998 die set. NOTE: A 12" bend radius is recommended for the conductor. PU998† U1011 P998 P1011 AND RUN NO. OF CRIMPS DIE INDEX (1) (2) (1) (2) 998 or 1011 BURNDY Grounding TYPE YGHA HYLUG™ Heavy Duty Irreversible Compression Terminals Heavy duty HYLUG™ irreversible compression terminals designed not only to carry short circuit load, but to also withstand high mechanical stress. Each conductor element has an inspection probe hole to insure proper cable insertion. UL467 Listed. Acceptable for direct burial in earth or concrete. UL486A D-16 Listed. Prefilled with PENETROX™ compound and strip sealed. CATALOG NUMBER YGHA2C-2N YGHA25-2N YGHA26-2N YGHA27-2N YGHA28-2N YGHA29-2N YGHA31-2N YGHA34-2N MEETS ALL IEEE 837 REQUIREMENTS COPPER CONDUCTOR SIZE INSTALLATION TOOLS, DIE SET CAT. NO., AND (NUMBER OF CRIMPS) HYPRESS™ Y35/Y39/Y45 ① /Y46 ② /Y750 /PAT750 B C L T 2 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 350 kcmil 500 kcmil U1CRT (1) U27RT (1) U28RT (1) U29RT (1) U30RT (2) U31RT (2) U34RT (2) U36RT (3) .75 .83 .83 1.18 1.18 1.18 1.18 1.48 .97 .91 .97 1.08 1.22 1.28 1.62 1.72 4.21 4.60 4.38 4.94 4.94 4.94 5.00 5.42 .26 .19 .26 .29 .30 .34 .43 .40 ① Where a “U” or “PU” die is recommended with the Y45 HYPRESS™, a PT6515 adapter must be used. ➁ Where a “U” or “PU” die is recommended with the Y46 HYPRESS™, a PUADP-1 adapter must be used. TYPE YGHS HYLINK™ Heavy Duty Irreversible Compression Terminals Heavy duty HYLINK™ ground splice designed not only to carry short circuit load, but to also withstand high mechanical stress. Each conductor element has an inspection probe hole and a center stop to ensure proper cable insertion. UL467 Listed. Acceptable for direct burial in earth or concrete. UL486A Listed. Prefilled with PENETROX™ compound and strip sealed. CATALOG NUMBER YGHS2C YGHS25 YGHS26 YGHS27 YGHS28 YGHS29 YGHS31 YGHS34 KNURLED RINGS INSPECTION PROBE HOLES FOR CABLE STOP MEETS ALL IEEE 837 REQUIREMENTS COPPER CONDUCTOR SIZE INSTALLATION TOOLS, DIE SET CAT. NO., AND (NUMBER OF CRIMPS) HYPRESS™ Y35/Y39/Y45 ① /Y46 ② /Y750 /PAT750 B L 2 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 350 kcmil 500 kcmil U1CRT (1) U27RT (1) U28RT (1) U29RT (1) U30RT (2) U31RT (2) U34RT (2) U36RT (3) .75 .83 .83 1.18 1.18 1.18 1.18 1.48 1.73 1.89 1.89 2.59 2.59 2.59 2.59 3.19 ① Where a “U” or “PU” die is recommended with the Y45 HYPRESS™, a PT6515 adapter must be used. ➁ Where a “U” or “PU” die is recommended with the Y46 HYPRESS™, a PUADP-1 adapter must be used. BURNDY Grounding TYPE YGA HYLUG™ Grounding Irreversible Compression Terminals Irreversible compression HYLUG™ Ground terminal specifically designed for grounding applications. Each connector has an inspection probe hole to insure proper cable insertion. UL467 Listed. Acceptable for direct burial in earth or concrete. UL486A Listed. Prefilled with PENETROX™ compound and strip sealed. D-17 Fig. 2 Fig. 1 Catalog Number Installation Tools, Die Set Cat. No., and (number of crimps) Mechanical Hydraulic Y35/Y39/Y45/PAT750 ① Copper Y2MR MD7-34R OUR840 /Y46 ② /Y750 Fig. Conductor Die # (# of Die # (# of Die # (# of Die # (# of No. Size crimps) crimps) crimps) crimps) YGA8C-TC10 2 8 sol./8 str. Red (4) YGA8C-TC14 2 8 sol./8 str. Red (4) YGA8C-TC516 2 8 sol./8 str. Red (4) YGA8C-2N 1 8 sol./8 str. Red (4) YGA6C-TC10 2 6 sol./6 str. Blue (4) YGA6C-TC14 2 6 sol./6 str. Blue (4) YGA6C-TC516 2 6 sol./6 str. Blue (4) YGA6C-2TC38E2G1 1 6 sol./6 str. Blue (4) YGA6C-2N 1 6 sol./6 str. Blue (4) YGA2C-2TC38 1 2 sol./2 str. Brown (4) YGA2C-2TC38E2G1 1 2 sol./2 str. Brown (4) YGA2C-2N 1 2 str. Brown (4) YGA25-2N 1 1/0 str. — YGA26-2N 1 2/0 str. — YGA28-2N 1 4/0 str. — YGA29-2N YGA34-2N 1 1 250 kcmil 500 kcmil — — ① Where a “U” or “PU” die is recommended with the Y45 HYPRESS™, a PT6515 adapter must be used. W8CVT (2) X8CRT (2) W8CVT (2) X8CRT (2) W8CVT (2) X8CRT (2) W8CVT (2) X8CRT (2) W5CVT (2) X5CRT (2) W5CVT (2) X5CRT (2) W5CVT (2) X5CRT (2) W5CVT (2) X5CRT (2) W5CVT (2) X5CRT (2) W2CVT (2) X2CRT (2) W2CVT (2) X2CRT (2) W2CVT (2) X2CRT (2) W25VT (4) X25RT (4) W26VT (4) X26RT (4) W28VT (4) X28RT (4) W29VT (4) W34VT (4) Stud Size B C L T E U8CRT (2) #10 .81 .41 1.57 .08 — U8CRT (2) 1/4 .81 .44 1.69 .08 — U8CRT (2) 5/16 .81 .51 1.75 .06 — U8CRT (2) 1/2 .81 .71 4.09 .05 — U5CRT (2) #10 1.12 .42 1.89 .09 — U5CRT (2) 1/4 1.12 .45 2.02 .08 — U5CRT (2) 5/16 1.12 .51 2.08 .07 — U5CRT (2) 3/8 1.12 .58 3.42 .06 .75 U5CRT (2) 1/2 1.12 .83 4.40 .12 1.75 U2CRT (2) 3/8 1.25 .60 3.48 .12 1.00 U2CRT (2) 3/8 1.25 .60 3.66 .12 .75 U2CRT (2) 1/2 1.22 .81 4.71 .12 1.75 U25RT (2) 1/2 1.35 .81 4.91 .12 1.75 U26RT (2) 1/2 1.45 .81 4.89 .12 1.75 U28RT (2) 1/2 1.57 1.00 5.06 .14 1.75 U29RT (2) U34RT (4) 1/2 1/2 1.57 1.09 5.16 2.20 1.52 5.94 .16 .23 1.75 1.75 ➁ Where a “U” or “PU” die is recommended with the Y46 HYPRESS™, a PUADP-1 adapter must be used. BURNDY Grounding TYPE YGS HYLINK™ Grounding Irreversible Compression Splices Irreversible compression HYLINK™ ground splices specifically designed for grounding applications. Each conductor element has an inspection probe hole and a center stop to ensure proper cable insertion. UL467 Listed. Acceptable for direct burial in earth or concrete. UL486A Listed. Prefilled with D-18 PENETROX™ compound and strip sealed. CATALOG NUMBER COPPER CONDUCTOR SIZE Y2MR DIE # (# OF CRIMPS) YGS2C 2 str. Brown (4) YGS8C YGS6C #8 sol./str. #6 sol./str. — — YGS25 1/0 str. — YGS26 2/0 str. — YGS28 4/0 str. — YGS29 YGS34 250 kcmil 500 kcmil — — ① Where a “U” or “PU” die is recommended with the Y45 HYPRESS™, a PT6515 adapter must be used. ➁ Where a “U” or “PU” die is recommended with the Y46 HYPRESS™, a PUADP-1 adapter must be used. ③ Use "X" with OUR840, "W" with MD6/MD7. INSTALLATION TOOLS, DIE SET CAT. NO., AND (NUMBER OF CRIMPS) MECHANICAL HYDRAULIC MD7-34R OUR840 Y35/Y39/Y45① DIE # (# OF DIE # (# OF /Y46② /Y750/PAT750 CRIMPS) CRIMPS) DIE # (# OF CRIMPS) W2CVT (2) X2CRT (2) X8CRT, W8CRT, W8CVT ➂ X5CRT, W5CRT, W5CVT ➂ W25VT (4) X25RT (4) W26VT (4) X26RT (4) W28VT (4) X28RT (4) W29VT (4) W34VT (4) — B L U2CRT (2) 1.22 2.67 U8CRT (2) U6CRT (2) .78 1.09 1.75 2.38 U25RT (2) 1.35 2.97 U26RT (2) 1.45 3.13 U28RT (2) 1.57 3.37 U29RT (2) U34RT (4) 1.57 2.20 3.37 4.63 BURNDY Grounding TYPE YGF GROUNDING PLATE The irreversible compression ground plate is designed to withstand the rigors of concrete construction. The ground plates are made of high strength, high-conductivity cast copper alloy body with a pure wrought copper compression element. In addition to the tapped NEMA size holes and spacing on the face, the plate comes with a tapped hole on the underside for ease of positioning prior to pouring the concrete. UL467 Listed. Acceptable for direct burial in earth or concrete. Prefilled with PENETROX™ compound and strip sealed. Fig. 1 MEETS ALL IEEE D-19 837 REQUIREMENTS Fig. 2 Catalog Number Fig. No. C D H L T Y YGF29-2N YGF29-4N YGF34-2N YGF34-4N 1 2 1 2 2.00 3.25 2.00 3.75 3.25 3.25 3.25 3.75 3.62 3.62 4.62 4.62 5.78 5.78 5.40 5.90 1.31 1.31 1.31 1.31 2.00 2.00 2.19 2.19 NOTES: ① This tapped hole may be used to position the grounding ① 3/8-16 thread with 1.00 EFF. Thread is standard. If other plate on a threaded rod prior to placement of the concrete. Catalog Number YGF29-2N YGF29-4N YGF34-2N* YGF34-4N* thread is required, add appropriate Code No. to Catalog No. for desired thread. -50 (1/2 -13, .94 EFF. Thread), -62 (5/8 -11, .94 EFF. Thread) and -75 (3/4 -10, .81 EFF. Thread) Example: YGF34-4N-50 is YGF34-4N with 1/2 -13 Thread Copper Conductor Range Size 2 - 250 kcmil 2 - 250 kcmil 250 - 500 kcmil 250 - 500 kcmil 1/2 - 13 1/2 - 13 1/2 - 13 1/2 - 13 Tapped Holes Hole Centers 1-3/4 1-3/4 1-3/4 1-3/4 ② Plastic plugs are provided to keep dirt out of the threaded holes until the attachment of grounding terminals. Installation Tools, Die Set Cat. No., and (number of crimps) HYPRESS™ PAT750/Y750/Y35/Y39 Y45 ① U997 (1) U997 (1) U1011 (3) U1011 (3) U997 (1) U997 (1) S1011 (2) S1011 (2) Y46 ② U997 (1) U997 (1) P1011 (2) P1011 (2) ORDERING INFORMATION ① Where a “U” or “PU” die is recommended ➁ Where a “U” or “PU” die is recommended with the Y45 HYPRESS™, a PT6515 adapter must be used. with the Y46 HYPRESS™, a PUADP-1 adapter must be used. * These connectors can only be installed using the Y750, Y45 or Y46 HYPRESS™ with recommended dies. These connectors CAN NOT be installed with the Y35 or Y39 HYPRESS™. BURNDY Grounding TYPE YGIB MEETS ALL GROUNDLINK™ CONNECTOR 837 REQUIREMENTS IEEE An irreversible compression ground connection which allows attachment to a structural steel standard (angled) or wide flange (parallel) beam. Installed with a required 5-piece die set, Catalog PIBEAMKIT or UIBEAMKIT. Die index 1105. GROUNDLINK™ connectors are made of high-conductivity wrought copper and come pre-filled with PENETROX™ E compound and strip sealed. Order terminal mounting D-20 hardware separately. ➃ 1.84 IN. Minimum flange depth. 3.06 IN. Minimum flange width. Connector shipped with thread protection studs only. Order TMHG kits separately. Fig. 1 ➃ Y46 SERIES USE PIBEAMKIT Y750 SERIES USE UIBEAMKIT Fig. 2 “T” REF MAXIMUM TERMINAL PAD THICKNESS 2 HOLE NEMA SPACING STANDARD BEAMS (FLANGE ANGLED) USE YGIBS TERMINAL MOUNTING HARDWARE CATALOG NUMBER “T” TMHG-42 .42 TMHG-92 .92 NOTE: Use TMHG-D92 to double stack lugs. WIDE FLANGE BEAMS (FLANGE PARALLEL) USE YGIBW NOTES: 1. Terminal conector to be ordered separately. When I-beam connector is used with type "YGHA" terminal, the connection meets IEEE 837-1989 requirements. YGA-2N, YA-2N and other BURNDY® 2-hole NEMA copper terminals are suitable. 2. Order "TMHG" Terminal Mounting Hardware Kit separately. Kit consists of 2 studs, 2 flat washers, 2 lockwashers and 2 hex nuts. 3. Using the 1/4 hex key wrench, screw the stud into the connector until stud bottoms out in connector. Install a "YGHA" terminal, flat washer, lockwasher and hex nut onto stud. Tighten and torque to 480 pound-inches. ➃ Dimensions shown reflect the minimum dimensions required on a beam to properly install the I-beam connector. 5. To correctly determine the appropriate YGIB connector to use based on flange thickness, order either YGIBGAUGE1 or YGIBKIT1 (KIT1 contains wiremike). BURNDY Grounding TYPE YGIB (Continued) GROUNDLINK™ CONNECTOR COPPER CONDUCTOR RANGE CATALOG NUMBER FIG. NO. “L” YGIBS28-338-2N 1 3.00 YGIBW28-338-2N 2 3.00 YGIBS34-338-2N YGIBW34-338-2N 1 2 6.00 YGIBS28-400-2N 1 3.00 YGIBW28-400-2N 2 3.00 YGIBS34-400-2N YGIBW34-400-2N 1 2 6.00 YGIBS28-462-2N 1 3.00 YGIBW28-462-2N 2 3.00 YGIBS34-462-2N YGIBW34-462-2N 1 2 6.00 YGIBS28-550-2N 1 3.00 YGIBW28-550-2N 2 3.00 YGIBS34-550-2N YGIBW34-550-2N 1 2 6.00 YGIBS28-613-2N 1 3.00 YGIBW28-613-2N 2 3.00 YGIBS34-613-2N YGIBW34-613-2N 1 2 6.00 YGIBS28-675-2N 1 3.00 YGIBW28-675-2N 2 3.00 YGIBS34-675-2N YGIBW34-675-2N 1 2 6.00 “J” 2 - 4/0 AWG 250 - 500 kcmil .250 to .338 2 - 4/0 AWG 250 - 500 kcmil 2 - 4/0 AWG 250 - 500 kcmil 2 - 4/0 AWG 250 - 500 kcmil 2 - 4/0 AWG 250 - 500 kcmil .338 to .400 .400 to .462 1/2 - 13 2 - 4/0 AWG 250 - 500 kcmil iBEAM FLANGE THICKNESS 4.62 to .550 .550 to .613 .613 to .675 SUGGESTED TERMINALS COPPER CONDUCTOR TERMINAL #2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil #2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil #2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil #2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil #2 STR AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil #2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N “T” REF. .26 .19 .26 .30 .34 .40 .26 .19 .26 .30 .34 .40 .26 .19 .26 .30 .34 .40 .26 .19 .26 .30 .34 .40 .26 .19 .26 .30 .34 .40 .26 .19 .26 .30 .34 .40 D-21 BURNDY Grounding TYPE GSTUD-HY VERSITAIL™ Structural Steel Grounding Connector INSTALLATION 1. Weld the VERSITAIL™ to the steel member. 2. Select the proper connector for your specific application. D-22 a. FOR COMPRESSION CONNECTORS Select the proper BURNDY® “YGHP,” connector. Clean the conductor, join the VERSITAIL™ and the grounding conductor together with the recommended tool and die set, then crimp the connector over the knurled area of the VERSITAIL™. b. FOR MECHANICAL CONNECTORS Select the properly sized BURNDY® connector. Clean the conductor, then apply PENETROX™ E oxide inhibiting compound on the contact area for increased effectiveness and service life. Put the connector over the knurled area of the VERSITAIL™ and apply the recommended torque value for correct installation. FEATURES SPECIFICATIONS • The VERSITAIL™ may be welded to steel surfaces quickly and easily with normal construction equipment. • The VERSITAIL™ eliminates costly disk grinding and the need to expose virgin metal. The welding process burns through the oxidation and “scale” to establish excellent electrical grounding continuity. • The VERSITAIL™ may be installed by the welder in the field or at the steel fabricator based on customer preference. • The VERSITAIL™ pure copper coating over low carbon, hot rolled steel is compatible with standard welding processes. No toxic gasses are generated. • The VERSITAIL™ knurled surface is copper plated and specifically designed to ensure excellent mechanical gripping and electrical integrity for BURNDY® compression and mechanical connectors in all grounding applications. • The VERSITAIL™ may be installed during adverse weather conditions thus eliminating costly construction delays. • Low Carbon, hot rolled steel. • Pure copper plated finish. (FLATTENING RESULTANT) T 45° 1.25 [32] TYPICAL LETTERING L A (STOCK DIA.) KNURLED END 2.19 [56] BENEFITS Low installation cost. • No drilling . . . No cleaning . . . • No special preparation CATALOG NUMBER GSTUD14HY GSTUD38HY GSTUD916HY GSTUD34HY B (DIA. OVER KNURL) NOM. ROD SIZE A IN. [MM] DIMENSIONS B L IN. [MM] IN. [MM] T IN. [MM] ELECTRICAL EQUIVALENT COPPER CONDUCTOR SIZE (AWG.)* 1/4 3/8 5/8 3/4 .25 [6.3] .38 [9.7] .56 [14.2] .75 [19.0] .26 [6.6] .39 [9.9] .57 [14.5] .76 [19.3] .19 [4.8] .25 [6.4] .38 [9.7] .51 [13.0] #6 #3 1/0 4/0 * This is the equivalent rating for continuous service. Larger conductors may be connected using both compression and bolted connectors in potential ground fault applications. 4.81 5.81 5.68 5.81 [122.2] [147.6] [144.3] [147.6] BURNDY Grounding TYPES YGT & YTTAG STATIC GROUNDING RECEPTACLE Type YGT Static Grounding Receptacle with Cover Type YTTAG Combination Static Grounding Receptacle and Aircraft Tie Down Bar Type YGT static grounding receptacles are designed for static grounding of equipment. The receptacle is connected to the ground grid with HYGROUND™ compression connectors and finished flush with surface to provide a permanent corrosion proof grounding point. D-23 Fig. 1 Catalog Number Figure Number YGT275 1 YTTAG388 2 * HYGROUND Connector Select suitable YGHR or YGLR for 3/4 ground rod and sized to ground conductor. * When using U or PU dies with Y46 HYPRESS™, a PUADP-1 adapter is required. NOTES: 1. Ground rod must be pre-crimped with U2CABT die set when PU998 die is used or for even higher mechanical resistance use special UPRECRIMP™ dies on ground rods. 2. Pre-crimping of ground is not necessary when P1011 die is used. Install YGHR or YGLR on hub Y. Hub Z is inserted into 1/2" rigid conduit. The conduit is driven into earth to provide support and provide correct level of receptacle prior to cement pour. Fig. 2 H D Dimensions Y Dia. Z Dia. “TD” 5.5 2.75 .75 .56 — 6.5 4.75 .75 .56 4.3 BURNDY Grounding TYPE YG-B BUS BAR CONNECTOR BURNDY’s YG14B2TC2C6C Compression Bus Bar Connector is ideally suited for cellular tower applicatons and is easier to use than exothermic connections. This high conductivity wrought copper connector allows attachment of the ground conductor to the ground bus with just one crimp using the BURNDY® Y750 HYPRESS™ Hydraulic Compression tool and the U1105 die set. This exclusive patent pending design allows the D-24 user to attach #2 AWG sol./str. and/or #6 sol./str. copper conductor to 1/4" thick copper bus bar. This connection is suitable using (1) or (2) conductors for power, grounding and bonding applictions. UL Listed to both UL486 and UL467 (suitable for direct burial) ensures that this connector will meet the rigors of either application. Prefilled with PENETROX™ E compound and strip sealed. Fig. 1 Fig. 3 FIG NO. GROUND BAR THICKNESS YG14B2TC2C6C 1 1/4" YG14B2TC2C2C* 2 1/4" YG14BTC26 3 1/4" YG14BTC28 3 1/4” CATALOG NUMBER NOTE: Suitable for use with either (1) or (2) conductors (excluding YG14BTC26 and YG14BTC28). * For continuous uncut conductor applications. Fig. 2 BUS BAR TAP CONDUCTORS #2 SOL/and/or STR COPPER #6 SOL/and/or STR COPPER #2 #2 #1 FLEX CABLE through 2/0 FLEX CABLE 4/0 AWG STR to 1/0 AWG STR COPPER TOOLING INSTALLATION DIE NO. NO. OF CRIMPS PAT750, Y750 U1105 1 PAT750, Y750 U1105 1 PAT750, Y750 U1105 1 PAT750, Y750 U1105 1 BURNDY Grounding MECHANICAL GROUNDING CONNECTORS More than 60 years of technological innovation has made BURNDY® mechanical grounding connectors one of the most widely used, highly respected lines in the industry. There is virtually no grounding application problem that this diversified line cannot help solve. All BURNDY® mechanical grounding connectors have been designed for easy installation and for outstanding durability. Only the finest high copper alloys are used in their manufacture, ensuring top performance under the most extreme environmental conditions. UL467 Listed for direct burial applications in earth or concrete. TYPES KC, K2C D-25 SERVIT POST™ For Copper Cable to Flat SERVIT POST™ used to ground one or two cables to steel structures, fence posts, transformers. Also used to tap one or two cables from bus bar. One-wrench installation. KC Catalog Number Type KC † Type K2C ‡ KC15 KC15B1 KC17 KC17B1 KC20 KC20B1 KC22 KC22B1 KC23 KC23B1 KC25 KC25B1 KC26 KC26B1 KC28 KC28B1 KC31 KC31B1 KC34 KC34B1 K2C15 K2C15B1 K2C17 K2C17B1 K2C20 K2C20B1 K2C22 K2C22B1 K2C23 K2C23B1 K2C25 K2C25B1 K2C26 K2C26B1 K2C28 K2C28B1 K2C31 K2C31B1 K2C34 K2C34B1 Conductor Stranded Solid Stud Diameter 12 - 9 12 - 8 1/4 - 20 10 - 7 10 - 6 1/4 - 20 10 - 5 10 - 4 5/16 - 18 10 - 3 10 - 2 3/8 - 16 8-2 10 - 1 3/8 - 16 2 - 1/0 2 - 2/0 1/2 - 13 2 - 2/0 2 - 3/0 1/2 - 13 1 - 4/0 1 - 4/0 5/8 - 11 1 - 350 — 5/8 - 11 3/0 - 500 — 3/4 - 10 † For 1 conductor. ‡ For 1 or 2 conductors. Add “NSP” suffix to have connector supplied w/split lockwasher and nut. B 3/8 7/8 3/8 7/8 13/32 27/32 15/32 31/32 15/32 31/32 9/16 1-1/16 17/32 1-1/16 3/4 1-1/4 3/4 1-1/4 1 1-1/2 K2C CFx CFy 1/2 3/8 5/8 7/16 11/16 1/2 3/4 5/8 13/16 5/8 15/16 3/4 1 7/8 1-1/2 1-3/16 1-11/16 1-3/8 2 1-5/8 D 1/2 1 1/2 1 5/8 1 5/8 1-1/8 5/8 1-1/8 3/4 1-1/4 3/4 1-1/4 1 1-1/2 1 1-1/2 1-1/4 1-3/4 H HH 5/8 7/8 7/8 1 7/8 1-1/8 1 1-1/4 1 1-3/8 1-1/8 1-5/8 1-3/8 1-7/8 1-3/4 2-1/4 2-1/4 2-7/8 2-3/8 3-1/4 BURNDY Grounding TYPES KC22J12T13, EQC632C TRANSFORMER GROUND CONNECTORS .6 For Copper Fits all standard EEI NEMA distribution transformers as a tank grounding terminal. Stud Size = 1⁄2” - 13 CATALOG NUMBER KC22J12T13 KC26 KC34J12T13 EQC632C D-26 Type EQC632C Type KC22J12T13 RANGES 8 Sol. - 2 Sol. 2 Sol. - 2/0 Str. 3/0 - 500 Str. 8 Sol. - 2 Str. Both, one-wrench installation. TYPE KS-DB SERVIT™ For Copper UL467 Listed for direct burial applications in earth or concrete. Compact, high-strength, high copper alloy SERVIT™ split-bolt has free-running threads and easy to grip wrench flats. Highly resistant to cracking and corrosion. Catalog Number Cross Flats L W KS15-DB KS17-DB KS20-DB KS22-DB KS23-DB KS25-DB .50 .63 .69 .75 .82 .94 .85 1.14 1.20 1.50 1.54 1.77 .38 .45 .51 .60 .62 .73 KS26-DB 1.05 1.94 .82 KS27-DB 1.36 1.86 1.17 KS29-DB 1.36 2.07 1.17 KS31-DB 1.70 2.51 1.41 KS34-DB 1.82 2.79 1.48 Copper Conductor Range (Sol. - Str.) Rebar w/ (1) No. 8 Sol. Cu Recommended Torque In. Lb. 12 AWG - 8 AWG 8 AWG - 6 AWG 8 AWG - 4 AWG 6 AWG - 3 AWG 6 AWG - 2 AWG 4 AWG - 1/0 2 AWG - 2/0 6 AWG - 8 AWG Str./Sol. 1 AWG - 3/0 1 AWG - 250 kcmil 6 AWG - 8 AWG Str./Sol. 1/0 AWG - 350 kcmil 6 AWG - 8 AWG Str./Sol. 2/0 AWG - 500 kcmil 6 AWG - 8 AWG Str./Sol. N/A N/A N/A N/A N/A N/A #3 (3/8) N/A #4 (1/2) #5 (5/8) #6 (3/4) 80 165 165 275 275 385 385 500 650 650 825 BURNDY Grounding TYPE GKA For Copper UL467 Listed for direct burial applications in earth or concrete. One-piece forged body construction insures mechanical integrity in an underground environment. Supplied with a stainless steel headless screw. CATALOG NUMBER CABLE RANGE B C H J K L GKA8C 1 GKA4C 2 #10 SOL. - #8 STR. #14 SOL. - #4 STR. .31 .46 .38 .54 .58 .71 #10 - 32 5/16 - 24 .21 .28 .81 1.13 1. To be assembled with TMH322 stainless steel hardware kit. Ordered separately. TYPE KPB For Copper UL467 Listed for direct burial in earth or concrete. UL 486 listed. This exclusive BURNDY® design accommodates #10 - #4 copper where continuous conductor runs are preferable. CATALOG NUMBER RANGE STUD HOLE KPB4CG1 #10 - #4 CU #10 1 1. To be assembled with TMH322 stainless steel hardware kit. Ordered separately. TYPE CL50-1 Stainless Steel Screw COPPER LAY-IN QIKLUG™ For Copper The Lay-In QIKLUG™ is manufactured from high strength pure electrolytic copper to ensure maximum strength and conductivity. UL467 Listed for direct burial in earth or concrete. The open-faced design allows for fast lay-in of the conductor without the need for cutting or breaking. CATALOG NUMBER CL50-1 WIRE RANGE COPPER STUD HOLE #14 - #4 CU #10 2. To be assembled with TMH 323 stainless steel hardware kit. Ordered separately. D-27 BURNDY Grounding TYPE GAR FENCE POST GROUNDING CONNECTOR For Parallel or 90° Copper Cable Connection To Rod or Pipe with the Same Connector High copper alloy ground connector for joinD-28 ing a range of cable, parallel or at right angles to rod or tube. Especially good for fence posts. High copper alloy cast body with DURIUM™ U-bolts, nuts and lockwashers, permit entire connection to be buried in ground or concrete without danger of corrosion. • One-wrench installation. • UL467 Listed. • Acceptable for direct burial. Catalog Number GAR114C GAR1126 GAR1129 GAR644C GAR6426 GAR6429 GAR6434 GAR144C GAR1426 GAR1429 GAR1434 GAR154C GAR1526 GAR1529 GAR1534 GAR164C GAR1626 GAR1629 GAR1634 GAR174C GAR1726 GAR1729 GAR1734 GAR184C GAR1826 GAR1829 GAR1834 GAR194C GAR1926 GAR1929 GAR1934 Tube I.P.S. 1/4 3/8 1/2 - 3/4 1 1-1/4 1-1/2 2 2-1/2 Conductor Rod Size or O.D. Range 1/2 5/8 - 3/4 7/8 - 1 1-1/8 - 1-1/4 1-3/8 - 1-1/2 1-5/8 - 1-7/8 2 - 2-3/8 2-1/2 - 7/8 Cable 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 H J 2-1/2 W 1-7/8 3/8 2-7/8 3-1/2 2-3/4 3 3-3/4 2-7/8 2-1/8 1/2 2-1/2 3/8 2-3/8 1/2 2-3/4 3/8 2-5/8 3-3/8 4-1/2 1/2 3-1/2 3/8 3 4-1/4 1/2 3-3/8 4 3/8 3-1/4 4-5/8 1/2 2-5/8 4-1/4 3/8 3-3/4 4-1/2 5-1/4 1/2 4-1/8 5 3/8 4-1/4 5-5/8 1/2 4-5/8 BURNDY Grounding TYPE GAR (Continued) FENCE POST GROUNDING CONNECTOR Catalog Number GAR204C GAR2026 GAR2029 GAR2034 GAR214C GAR2126 GAR2129 GAR2134 GAR224C GAR2226 GAR2229 GAR2234 GAR244C GAR2426 GAR2429 GAR2434 GAR8629 Tube I.P.S. Conductor Rod Size or O.D. Range 3 3-1/2 4 5 6 Contact BURNDY® for additional pipe and wire size combinations not shown. 3 - 3-1/2 3-1/2 - 4 4 - 4-1/2 — — Cable H J W 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 2/0 Sol. - 250 5-5/8 3/8 4-3/4 6-3/8 1/2 5-1/4 6-1/4 3/8 5-3/8 6-3/4 1/2 5-3/4 6-3/8 3/8 5-7/8 6-7/8 1/2 6-1/4 3/8 6-7/8 1/2 7-1/4 1/2 8-3/8 D-29 7-3/4 8-5/8 8-13/16 BURNDY Grounding TYPES GAR-BU AND GAR3902 SERIES GROUND CONNECTORS Type GAR-BU is a high-conductivity copper ground connector for connecting a small to medium range copper ground conductor to water pipe as well as structural and reinforcing rod shapes. Universal acceptance of several sizes of cylindrical shapes makes this suitable for industrial construction and maintenance work as well as cathodic protection. D-30 Cable clamp swivels to permit parallel grounding of one pipe or 90° degree cable run for grounding several parallel pipes. Single wrench installation. UL467 Listed and CSA certified. * CATALOG NUMBER * GAR3902-BU GAR3903-BU GAR3904-BU GAR3905-BU GAR3906-BU GAR3907-BU GAR3908-BU GAR3909-BU GAR3902 GAR3903 GAR3904 GAR3905 GAR3906 GAR3907 GAR3908 GAR3909 CABLE RANGE #4 - 4/0 AWG #4 - 4/0 AWG Features and benefits • Cable clamp swivels at 90°. ◊ Permits parallel grounding of one pipe or a 90° cable run for grounding several parallel pipes. • One-wrench installation. ◊ Simplified installation. • DURIUM™ silicon bronze hardware (-BU Series)*. ◊ Long lasting corrosion resistance and acceptable for direct burial in earth or concrete. • UL467 Listed. ◊ Provides quality assurance to recognized industry NEC standards from an independent party. IPS SIZE O.D. RANGE H 1/2 - 1 1-1/4 - 2 2-1/2 - 3-1/2 4 - 5 6 8 10 12 1/2 - 1 1-1/4 - 2 2-1/2 - 3-1/2 4 - 5 6 8 10 12 .840 - 1.32 1.66 - 2.38 2.88 - 4.00 4.50 - 5.56 6.62 8.62 10.75 12.75 .840 - 1.32 1.66 - 2.38 2.88 - 4.00 4.50 - 5.56 6.62 8.62 10.75 12.75 3.50 4.00 6.50 7.50 8.50 10.00 12.00 14.00 3.50 4.00 6.50 7.50 8.50 10.00 12.00 14.00 J 3/8 - 16 3/8 - 16 RECOMMENDED TIGHTENING TORQUE W 3.25 4.25 6.00 7.50 8.62 10.62 12.75 14.75 3.25 4.25 6.00 7.50 8.62 10.62 12.75 14.75 240 in. - lbs. 240 in. - lbs. * Type GAR-BU is supplied with DURIUM™ silicon bronze hardware and is listed for direct burial. TYPE GAR-RB For Reinforcement Bar CATALOG NUMBER GAR644C-RB REBAR IPS SIZE O.D. RANGE ROD #3 - 6 (.375 - .750) 3/8 .625 - .75 5/8 - 3/4 UL467 listed for direct burial in earth or concrete. COPPER CONDUCTOR MIN. MAX. 8 Sol. 4 Str. BURNDY Grounding TYPE GAR-TC WATER PIPE GROUND CONNECTOR Type GAR-TC is a high-conductivity copper ground connector that features a pre-drilled pad, allowing a 2-hole compression terminal to be directly connected to water pipe as well as structural and reinforcing rod shapes. Universal acceptance of several sizes of cylindrical shapes makes this suitable for industrial construction and maintenance work as well as telecommunications grounding. Terminal may be mounted parallel, 45° or 90° degrees to the pipe. Acceptable for direct burial. Fig. 1 PATENTED Features and Benefits • DURIUM™ silicon bronze hardware. ◊ Provide long lasting corrosion resistance D-31 acceptable for direct burial in earth or concrete. • One-wrench installation. ◊ Simplified installation. • UL467 Listed. ◊ Provides quality assurance to recognized industry NEC standards from an independent party. Type GAR-TC is acceptable for direct burial • Large, smooth connector contact area between pipe and ground clamp ◊ Provides large surface contact area to maximize contact area between connector and pipe. • The GAR-TC mounting pad permits parallel, 45° or 90° angle connections to the pipe. ◊ Provides maximum flexibility for field installation. • Pre-drilled pad for (2) 3/8 bolts on 1 centers. ◊ Allows direct mounting of (2) hole compression terminals up to 750 kcmil to pipe. MOUNTING PAD FOR (2) 3/8" BOLTS - 1" L CAST HIGH COPPER ALLOY SADDLE PIPE DIA. COMPRESSION LUG WITH PAD FOR (2) 3/8" DIA. BOLTS ON 1" CENTERS. 750 KCMIL MAX. J MOUNTING PAD DURIUM 3/8" SILICON BRONZE HARDWARE Fig. 2 CATALOG NUMBER FIG. NO. GAR3902TC GAR3903TC GAR3904TC GAR3905TC GAR3906TC GAR3907TC GAR3908TC GAR3909TC 1 1 1 1 1 2 2 2 ACCOMMODATES I.P.S. O.D. SIZE 1/2 - 1 1-1/4 - 2 2-1/2 - 3-1/2 4 - 5 6 8 10 12 ① Add suffix “-TNET” for electro-tin plated connector and electro-tin plated DURIUM™ silicon bronze hardware. Tin plated catalog number includes mounting hardware for second bolt hole. ② TMH-289 includes (1) 38 x 125 HEB, (1) 38 CHEN, (1) 38 SW and (2) 38 FW. Order separately. .840 - 1.32 1.66 - 2.38 2.88 - 4.00 4.50 - 5.56 6.62 8.62 10.75 12.75 H 3.50 4.00 6.50 7.50 8.50 10.00 12.00 14.00 J 3/8 - 16 3/8 - 16 NOTE: Clean pipe surface beneath saddle until virgin metal is exposed, install GAR-TC ground connector and for maximum conductivity, apply PENETROX®-E oxide inhibiting compound around perimeter of the saddle. W 3.75 4.75 6.50 8.00 9.12 11.25 13.25 15.25 RECOMMENDED TIGHTENING TORQUE 240 in.-lbs. 240 in.-lbs. BURNDY Grounding TYPE GD CABLE TO ROD/TUBE GROUND CONNECTOR For Two Copper Cables to Rod or Tube High copper alloy ground connector for joining a range of two parallel cables to rod or pipe. Especially good for grounding fence posts. High copper alloy cast body with DURIUM™ U-bolts, nuts, and lockwashers D-32 make the GD suitable for burial in ground or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete. Catalog Number GD1526 GD1529 GD1626 GD1629 GD174C GD1726 GD1729 GD1734 GD184C GD1826 GD1829 GD1834 GD194C GD1926 GD1929 GD1934 GD204C GD2026 GD2029 GD2034 GD214C GD2126 GD2129 GD2134 GD224C GD2226 GD2229 GD2234 Tube I.P.S. Conductor Rod Size or O.D. Range 1 1-1/8 - 1-1/4 1-1/4 1-3/8 - 1-1/2 1-1/2 1-5/8 - 1-7/8 2 2-1/2 3 3-1/2 4 2 - 2-3/8 2-1/2 - 2-7/8 3 - 3-1/2 3-1/2 - 4 4 - 4-1/2 Complies with NFPA 78-86 HEAVY DUTY stacks. (Order: LD for lead plating for HEAVY DUTY stack applications.) Cable 4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 H J 3-3/8 3-1/2 W 2-5/8 3 3/8 3-1/4 4 4-5/8 1/2 3-5/8 4-3/8 3/8 3-3/4 5-3/8 1/2 4-1/8 3/8 4-1/4 1/2 4-5/8 5-5/8 3/8 4-7/8 6-3/8 1/2 5-1/4 6-1/4 3/8 5-3/8 6-7/8 1/2 5-3/4 6-3/8 3/8 5-7/8 6-7/8 1/2 6-1/4 5 BURNDY Grounding TYPE GP GROUND CONNECTOR For Two Copper Cables to Rod or Pipe High copper alloy ground connector for joining a range of parallel cables perpendicular to rod, pipe or column. Also used with one groove for run, the other for tap to equipment. High copper alloy cast body and DURIUM™ U-bolts, nuts, and lockwashers make the GP suitable for direct burial in the ground or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete. Catalog Number GP114C GP1126 GP1129 GP644C GP6426 GP6429 GP6434 GP144C GP1426 GP1429 GP1434 GP164C GP1629 GP1726 GP184C GP1826 GP2026 GP2226 Tube I.P.S. 1/4 3/8 Conductor Rod Size or O.D. Range 1/2 5/8 - 3/4 1/2 - 3/4 7/8 - 1 1-1/4 1-5/8 1-1/2 1-7/8 2 2-3/8 3 4 3-1/2 4-1/2 Tube I.P.S. Conductor Rod Size or O.D. Range Cable 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 3/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 4 Sol. - 2/0 Str. 4 Sol. - 2/0 Str. H J W 1-7/8 2-1/2 3/8 D-33 2-1/8 2-7/8 3-1/2 2-3/4 3 3-3/4 1/2 2-1/2 38 2-3/8 1/2 2-3/4 3-1/2 4 4-1/8 4-3/8 5-1/2 6-3/8 3 3-1/4 3/8 3-11/16 4-13/16 5-13/16 TYPE GK GROUND CONNECTOR For Three Copper Cables to Rod or Pipe High copper alloy ground connector for joining three equal cables to rod or tube. Cable grooves take a wide range of cable. High copper alloy cast body and DURIUM™ U-bolts, nuts, and lockwashers make the GK suitable for direct burial in soil or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete. Catalog Number GK114C GK1126 GK1129 GK644C GK6426 GK6429 GK6434 GK1426 GK1429 GK1434 GK1526 GK1529 GK1626 GK1629 GK1726 GK1729 GK1826 GK1829 GK1926 GK1929 1/4 3/8 1/2 - 3/4 1/2 5/8 - 3/4 7/8 - 1 1 1-1/8 - 1-1/4 1-1/4 1-3/8 - 1-1/2 1-1/2 1-5/8 - 1-7/8 2 2 - 2-3/8 2-1/2 2-1/2 - 2-7/8 Cable 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 4 Sol. - 2/0 Str. 2 Sol. - 250 300 - 500 4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250 H 2-1/2 J 3/8 1/2 2-7/8 3-1/2 2-3/4 3/8 1/2 38 3-3/4 1/2 3-3/8 3-3/4 3-1/2 4-1/4 4 4-5/8 4-1/4 4-3/8 5 5 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 W 2-1/2 2-3/4 3-3/8 2-5/8 3 3-1/2 4 3-1/4 3-7/8 4-3/8 3-1/2 4-1/8 3-7/8 4-1/2 4-1/8 4-3/4 4-5/8 5-1/8 5-1/8 5-5/8 BURNDY Grounding CAST BRONZE CLAMPS FOR CONDUIT Pressure bar type conduit hub adjusts for 1/2, 3/4 EMT or 1/2 rigid conduit. Hub swings 360° for easy alignment. Zinc plated hardware. CATALOG NUMBER D-34 C-11JPT C-22JPT C-4JPT ACCOMMODATES CONDUCTOR RANGE WATER HUB PIPE GROUND SIZE 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [64 - 102] 10 - 6 Sol. REFERENCE DIMENSIONS 1/2 [13] H L W 2.07 [53] 2.70 [69] 4.39 [112] 3.19 [81] 3.83 [97] 5.15 [131] 2.70 [69] RECOMMENDED SCREW TORQUE “INCH POUNDS” PIPE WIRE CLAMP CLAMP 50 in.-lb. 50 in.-lb. CAST BRONZE GROUND CLAMPS For connecting grounding conductor to water pipe or copper tube. "D" indicates UL467 Listed for direct burial in earth and concrete and are supplied with silicon bronze hardware. "B" indicates brass hardware. ACCOMMODATES CONDUCTOR RANGE CATALOG WATER NUMBER PIPE REBAR GROUND C-11N C-11D C-11B C-22 C-22D C-4 C-8 BUDGET PRICE CAST BRONZE GROUND CLAMP Similar to above but lighter duty. 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [64 - 114] 4-1/2 - 6 [114 - 165] — #4 - #6 — REFERENCE DIMENSIONS H L W C 10 - 2 Str. 1.81 [46] 2.25 [56] .63 [16] .63 [16] 10 - 2 Str. 10 - 2 Str. 10 - 2 Str. 2.38 [60] 4.13 [105] 4.29 [109] 3.63 [92] 6.25 [159] 8.34 [212] .75 [19] .96 [24] 1.25 [32] 1.00 [25] 1.88 [48] 1.88 [48] ACCOMMODATES CONDUCTOR RANGE CATALOG WATER NUMBER PIPE REBAR GROUND REFERENCE DIMENSIONS H L W C C-5 (JUNIOR) 1.56 [40] 1/2 - 1 [13 - 25] — 10 - 2 Str. 2.25 [56] .56 [14] .50 [13] RECOMMENDED SCREW TORQUE “INCH POUNDS” PIPE WIRE CLAMP CLAMP 50 in.-lb. 50 in.-lb. RECOMMENDED SCREW TORQUE “INCH POUNDS” PIPE WIRE CLAMP CLAMP 50 in.-lb. 50 in.-lb. BURNDY Grounding CAST BRONZE GROUND CLAMPS With Lay-in Feature For connecting grounding conductor to water pipe, copper tube, ground rod or rebar. The open face design allows for fast lay-in of the tap conductor without the need for cutting. Simply reverse bottom clamp for smaller size rebar or rod. Connectors are provided with Silicon Bronze hardware. Fig. 1 Fig. 2 D-35 CATALOG NUMBER FIG # WATER PIPE C11K16D C11K17D Fig 1 Fig 2 1/2 - 1 [13 - 25] ACCOMMODATES CONDUCTOR RANGE MAIN GROUND REBAR ROD #4 - #6 3/8 - 1 TAP GROUND H REFERENCE DIMENSIONS L #10 - #2 Str. 1.64 2.28 W RECOMMENDED SCREW TORQUE “INCH POUNDS” 0.66 50 in.-lbs. DIE CAST CLAMPS Die cast zinc with zinc plated screws. CATALOG NUMBER CZ-11 ACCOMMODATES CONDUCTOR RANGE WATER PIPE GROUND 1/2 - 1 [13 - 25] 10 - 2 Str. REFERENCE DIMENSIONS H L W C 1.56 [40] 2.25 [56] .56 [14] .50 [13] RECOMMENDED SCREW TORQUE “INCH POUNDS” PIPE WIRE CLAMP CLAMP 50 in.-lb. 50 in.-lb. BURNDY Grounding CAST BRONZE CLAMPS To connect armored cable to water pipe. Zinc plated screws. Pressure bar grips armor or outer cable insulation. 360° swing hub for easy alignment. ACCOMMODATES CONDUCTOR RANGE WATER ARMORED PIPE CONDUCTOR CATALOG NUMBER D-36 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [64 - 102] C-11JA C-22JA C-4JA REFERENCE DIMENSIONS 10 - 6 Sol. H L W 1.38 [35] 2.60 [66] 4.29 [109] 3.05 [77] 3.69 [94] 5.01 [128] 1.41 [36] RECOMMENDED SCREW TORQUE “INCH POUNDS” PIPE WIRE CLAMP CLAMP 50 in.-lb. 50 in.-lb. CAST BRONZE GROUND CLAMPS For connecting grounding conductor, EMT or rigid conduit to water pipe, copper tube, ground rod or rebar. Hub swings 360° for easy alignment. Simply reverse bottom clamp for smaller size rebar or rod. Connectors are provided with Silicon Bronze hardware. CATALOG NUMBER C11HD4/0DB C22HD4/0DB WATER PIPE 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] ACCOMMODATES CONDUCTOR RANGE MAIN GROUND REBAR ROD #4 - #6 3/8 - 1 — — TAP GROUND #8 - 4/0 AWG #8 - 4/0 AWG H REFERENCE DIMENSIONS L W RECOMMENDED SCREW TORQUE “INCH POUNDS” 2.25 2.65 1.56 50 in.-lbs. 2.70 3.60 1.56 50 in.-lbs. BURNDY Grounding CAST BRONZE CLAMPS For connecting armored cable to water pipe. Zinc plated screws. "D" indicates UL467 for direct burial in earth and concrete, supplied with silicon bronze hardware. CATALOG NUMBER C-6 C-6D C-7 ACCOMMODATES CONDUCTOR RANGE WATER GROUND PIPE GROUND CLAMP 1/2 - 1 [13 - 25] 10 - 2 Str. 1-1/4 - 2 [32 - 51] 10 - 2 Str. Bare Armored Unarmored Wire Cables or Cords REFERENCE DIMENSIONS H L W C 1.60 [41] 2.34 [59] 1.06 [27] .63 [16] 2.38 [60] 3.62 [92] .94 [24] 1.00 [25] RECOMMENDED SCREW TORQUE “INCH POUNDS” PIPE WIRE CLAMP CLAMP 50 in.-lb. 50 in.-lb. D-37 BURNDY Grounding CAST BRONZE CLAMP FOR RIGID CONDUIT For grounding rigid Zinc plated screws. conduit systems. ACCOMMODATES CONDUCTOR RANGE CATALOG WATER HUB NUMBER PIPE GROUND SIZE D-38 C-61 C-66 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] #6 Sol. Max. 1/2 [13] REFERENCE DIMENSIONS H L W C 2.07 [53] 2.69 [68] 2.34 [59] 3.62 [92] 1.34 [34] 1.34 [34] 1.06 [27] 1.40 [36] RECOMMENDED SCREW TORQUE “INCH POUNDS” PIPE WIRE CLAMP CLAMP 50 in.-lb. 50 in.-lb. CAST BRONZE CLAMPS FOR CONDUIT For grounding Continuity from ground provided conduit hub. Zinc rigid conduit systems. rigid conduit systems to by cast bronze threaded plated screws. ACCOMMODATES CONDUCTOR RANGE CATALOG WATER HUB NUMBER PIPE GROUND SIZE C-11LH-1 C-22LH-1 C-4LH-1 C-11LH-2 C-22LH-2 C-4LH-2 C-11LH-3 C-22LH-3 C-4LH-3 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [54 - 102] 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [64 - 102] 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [63 - 102] 10 Str. 6 Sol. 1/2 [13] 2/0 - 10 Str. 3/4 [19] 3/0 - 10 Str. 1 [25] REFERENCE DIMENSIONS H L W C 2.25 [57] 2.88 [73] 4.56 [116] 2.56 [65] 3.19 [65] 4.88 [124] 2.69 [68] 3.32 [59] 5.01 [127] 3.23 [83] 3.50 [89] 4.82 [122] 2.86 [73] 3.50 [89] 4.82 [122] 2.86 [73] 3.50 [89] 4.82 [122] .69 [18] 1.00 [25] 1.13 [29] .97 [25] 1.34 [34] 2.44 [62] 1.13 [29] 1.50 [38] 2.38 [60] 1.19 [30] 1.56 [40] 2.44 [62] RECOMMENDED SCREW TORQUE “INCH POUNDS” PIPE WIRE CLAMP CLAMP 50 in.-lb. 50 in.-lb. BURNDY Grounding CAST BRONZE CLAMP WITH COPPER STRAP For grounding rigid conduit systems. Strap helps protect conduit system from water system vibrations. Zinc plated screws. Strap ETP copper. CATALOG NUMBER FIG. # C-11CSH-1 Fig. 1 C-11CSH-2 Fig. 1 C-11CSH-3 Fig. 1 C11CSLH12 Fig. 2 Fig. 1 ACCOMMODATES CONDUCTOR RANGE WATER HUB PIPE GROUND SIZE 6 Sol. Max. 1/2 - 1 [13 - 25] 4/0 Str. Max. #10 - 2/0 AWG 1/2 [13] 3/4 [19] 1 [25] 1/2 [13] H 1.75 [44] Fig. 2 REFERENCE DIMENSIONS L W C 8.50 [216] 1.06 [27] 1.25 [32] 1.50 [38] 1.18 1.06 [27] 1.50 [38] 1.75 [44] 1.06 [27] RECOMMENDED SCREW TORQUE “INCH POUNDS” PIPE WIRE CLAMP CLAMP D 6.12 [155] 50 in.-lb. 50 in.-lb. 45 in.-lb. GROUND STRAPS, ADJUSTABLE BURNDY® adjustable ground straps are made from pure annealed copper. The heavy type is .050 thick and 3/4 wide. The light type is .025 thick and 3/4 wide. The bolts, nuts and washers are plated steel. Four sizes cover a ground pipe range of 3/8 to 4. Ground wire connection can be soldered or solderless. CATALOG NUMBER GS1T50 GS1T25 GS2T50 GS2T25 GS3T50 GS3T25 GS4T50 GS4T25 ACCOMMODATES WATER PIPE 3/8 - 1 [10 - 25] 3/8 - 2 [10 - 51] 3/8 - 3 [10 - 76] 3/8 - 4 [10 - 102] REFERENCE DIMENSIONS H L W .050 [1] .025 [1] .050 [1] .025 [1] .050 [1] .025 [1] .050 [1] .025 [1] RECOMMENDED SCREW TORQUE “INCH POUNDS” 5.61 [142] 9.38 [238] .75 [19] 13.20 [335] 17.00 [432] 50 in.-lb. D-39 BURNDY Grounding TYPE GC-A DUAL RATED GROUND CLAMP For Copper and Aluminum Cable GC-A ground clamps are UL Listed for use with either copper or aluminum conductors to copper water pipe, galvanized pipe or steel conduit. All clamps are constructed from tin plated high-strength extruded aluminum alloy. D-40 PENETROX™ oxide inhibiting joint compounds are recommended for all aluminum applications. Features and Benefits • Clamps are dual rated for both copper and aluminum conductors. ◊ Maximum flexibility of application. • All connectors are tin plated. ◊ Provide low contact resistance and prevents galvanic corrosion. • All clamps are range taking. ◊ Only 3 catalog numbers covers complete range of applications from 1/2 - 4 inches. Catalog Number Conduit, Pipe, or Water Tube Size Wire Range Screw Type W L Hex Size GC15A GC18A GC22A 1/2 - 3/4 - 1 1-1/4 - 1-1/2 - 2 2-1/2 - 3 - 3-1/2 - 4 1/0 - 14 250 MCM - 6 250 MCM - 6 Slotted Hex Socket Hex Socket 11/16 13/16 1 2-1/4 3-3/4 6-5/16 S 5/16 5/16 BURNDY Grounding TYPE GG GROUND CONNECTOR For Copper Bar, Strap, Braid or Cable to Rod or Tube High copper alloy ground connector for joining bar, strap, braid or cable to rod or tube. High copper alloy cast body, DURIUM™ U-bolts, nuts and lockwashers make the GG particularly effective for use with braid for ground rods, switch handles, fence posts and gates. One-wrench installation. Catalog Number GG15-1 GG16-1 GG17-1 GG17-15 GG18-1 GG18-15 GG18-2 GG19-2 GG19-25 GG20-2 GG20-25 GG20-3 GG21-2 GG21-25 GG21-3 GG21-35 GG22-2 GG22-25 GG22-3 GG22-35 GG22-4 GG24-2 See note page D-1 Conductor Tube I.P.S. D-41 Rod 1 1-1/4 1-1/8 - 1-1/4 1-3/8 - 1-1/2 1-1/2 1-5/8 - 1-7/8 2 2 - 2-3/8 2-1/2 2-1/2 - 2-7/8 3 3 - 3-1/2 3-1/2 3-1/2 - 4 4 4 - 4-1/2 5 — A H J 3-3/8 1 3-1/2 1-1/2 1 1-1/2 2 2-1/2 2 2-1/2 3 2 2-1/2 3 3-1/2 2 2-1/2 3 3-1/2 4 2 W 2-5/8 3 3/8 4-1/4 3-1/4 3-3/4 4-3/8 4-1/8 5 4-5/8 6-3/8 5-1/4 5-7/8 1/2 5-3/4 6-1/2 6-1/4 7-5/8 7-1/4 BURNDY Grounding TYPE GQ GROUND CONNECTOR For Copper Cable to Tube High copper alloy ground connector for cross connecting a wide range of cable. High copper alloy, cast body, DURIUM™ U-bolts, nuts, and lockwashers make the GQ suitable for burial in soil or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete. D-42 Catalog Number GQ2626 GQ26-1 GQ2929 GQ29-1 Conductor Tube I.P.S. Cable 6 Max. Above 6 6 Max. Above 6 4 Str. - 2/0 Str. 2/0 Str. - 250 H J 4-1/2 7-1/8 4-1/8 7-1/2 1/2 L W 5 2-1/2 6 2-3/4 BURNDY Grounding TYPE GX GROUND CONNECTOR For Copper Cables High copper alloy ground connector for cross connecting a wide range of cable. The high copper alloy cast body, DURIUM™ U-bolts, nuts, and lockwashers make the GX suitable for burial in soil or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete. D-43 Catalog Number GX4C4C GX264C GX2626 GX294C GX2926 GX2929 GX344C GX3426 GX3429 GX3434 Conductor Groove A Groove B 8 Sol. - 4 Str. 8 Sol. - 4 Str. 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 L W 1-7/8 H J 1-5/8 1-5/8 2-1/2 1-3/4 1-3/4 3/8 1-7/8 2-3/4 1-7/8 2-1/8 4-1/4 1/2 2-5/8 2-5/8 TYPE GRC HIGH STRENGTH GROUND ROD CLAMP For Copper Cable to Rod High copper alloy ground connector for joining a range of cable to copper clad, galvanized steel, and stainless steel ground rods. Slips over end of rod, one-wrench installation. UL467 Listed for direct burial in earth and concrete. REA LISTED Catalog Number GRC12 GRC58 GRC34 Drive Rod 1/2 5/8 3/4 Conductor Range Min. Max. 10 Sol. 8 Sol. 2 Str. 1 Str. 1/0 Str. H W L J 2.00 2.19 2.47 .89 .95 1.09 .63 .63 .65 3/8 BURNDY Grounding TYPE B FLEXIBLE COPPER BRAID Flexible copper braid jumpers designed to take up linear expansion and contraction, compensate for misalignment and absorb vibratory movement of electrical equipment and devices. Made of flat extra flexible, tinned, pure copper braid, with unplated, seamless, pure copper ferrules formed into a rectangular shape on each end. D-44 Last two numbers in catalog number indicate total length of braid in inches (e.g., BD12N or BD12 is 12 long braid jumper). Other lengths, plating and drilling are available. Refer to factory or Section G (Substation). CATALOG NUMBER BD12 BD12N** BD18 BD18N** BD24 BD24N** BE12 BE12N** BE18 BE18N** BE24 BE24N** BF12 BF12N** BF18 BF18N** BF24 BF24N** BG12 BG12N** BG18 BG18N** BG24 BG24N** NUMBER OF BRAIDS IN FERRULES 1 C D E K L .94 2.50 3.00 2.50 3.00 2.50 3.00 1.25 1.75 1.25 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 12 12 18 18 24 24 12 12 18 18 24 24 12 12 18 18 24 24 12 12 18 18 24 24 1 1.50 3.00 1 1.19 3.00 1 1.50 3.00 * This rating may vary with ambient conditions, orientation of the braid and other service conditions. ** Tongue drilled per (2) hole NEMA standard. APPROXIMATE AMP INDOOR OUTDOOR N T .62 .13 190 225 .17 340 405 .25 360 430 .25 415 495 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 BURNDY Grounding FLEXIBLE COPPER BRAID (Continued) TYPE B CATALOG NUMBER B2D12 B2D12N** B2E12 B2E12N** B2F12 B2F12N** B2G12 B2G12N** B3D12 B3D12N** B3E12 B3E12N** B3F12 B3F12N** B3G12 B3G12N** B4D12 B4D12N** B4E12 B4E12N** B4F12 B4F12N** B4G12 B4G12N** NUMBER OF BRAIDS IN FERRULES C .94 1.62 2 1.38 1.50 1.19 1.64 3 1.44 1.69 1.19 1.64 4 1.50 1.69 D E K L N 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 .62 .62 .75 .62 .75 .62 .75 .62 .62 .62 .75 .62 .75 .62 .75 .62 .62 .62 .75 .62 .75 .62 .75 .62 * This rating may vary with ambient conditions, orientation of the braid and other service conditions. ** Tongue drilled per (2) hole NEMA standard. T APPROXIMATE AMP INDOOR OUTDOOR .25 380 455 .25 530 635 .38 600 720 .50 700 840 .25 470 560 .31 700 840 .56 820 980 .69 960 1150 .32 600 720 .36 850 1020 .78 1000 1200 .94 1200 1440 D-45 BURNDY Grounding TYPES GB, GBM Type GB GROUND CONNECTOR For Copper Cable to Bar Type GB High copper alloy ground connector for joining a range of cable to 1/4 thick bar.* Type GB separates cable from bar, GBM clamps cable directly on bar surface. One-wrench installation. UL467 Listed. The high copper alloy cast body and DURIUM™ bolts, nuts, and lockwashers make the GB and GBM suitable for direct burial in concrete D-46 or ground. Catalog Number Type GB Type GBM GB4C GB26 +GBL30 GB29 GB34 Type GBM Type GBM GBM4C GBM26 GBM29 GBM34 Conductor 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 4 Sol. - 300 2/0 Sol. - 250 300 - 500 H Type GB/GBL 1-1/2 H Type GBM J 1-1/2 3/8 2 2-1/4 1/2 2 3 W Type GB/GBL W Type GBM 1-1/4 1-1/2 7/8 2 2-3/8 1-1/4 1-1/2 0 2 2-3/8 + GBL30 is not UL listed. Add "GS" suffix for galvanized steel hardware. * For other bar thicknesses see note at bottom of page D-46. TYPES GC, GCM Type GC GROUND CONNECTOR For Two Copper Cables to Bar High copper alloy ground connector for joining a wide range of two parallel cables to 1/4 thick bar.* Type GC separates cable from bar, GCM clamps cable to bar surface. One-wrench installation. UL467 Listed. The high copper alloy cast body and DURIUM™ bolts, nuts, and lockwashers make the GC and GCM suitable for direct burial in concrete or ground. Type GC Type GCM Catalog Number Type GC Type GCM GC4C4C GC2626 GCL30 GC2929 GC3434 GCM4C GCM26 GCM30 GCM29 GCM34 Type GCM Conductor H Type GC/GCL 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 4 Str. - 300 2/0 Sol. - 250 300 - 500 1-1/2 2 2 2-1/4 2-7/8 Smooth oval-shank bolts are available upon request for cabletray applications (example: GC30G3). Also refer to type GC-CT. Add "GS" suffix for galavanized steel hardware. * For other bar thicknesses see note at bottom of page D-44. H Type GCM J 1-1/2 3/8 — 2 2-1/4 — — 1/2 W Type GC/GCL W Type GCM 1-3/8 1-3/4 1 2-1/4 2-7/8 1 1-3/8 — 2 2-5/8 BURNDY Grounding TYPE GL GROUND CONNECTOR For Two Copper Cables to Bar High copper alloy ground connector for joining a wide range of two parallel cables to 1/4 thick bar.* Two-bolt design, separates cable from bar. One-wrench installation. UL467 Listed. The high copper alloy cast body and DURIUM™ bolts, nuts, and lockwashers make them suitable for direct burial in concrete or ground. Catalog Number* GL4C4C GL2626 GL2929 GL3434 Conductor H 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 1-1/2 2 2-1/4 2-7/8 J 3/8 1/2 W 1-3/8 1-3/4 2-1/4 2-7/8 * For other bar thicknesses see note at bottom of page. TYPE GZ GROUND CONNECTOR For Copper Cable to Bar High copper alloy ground connector for joining a wide range of cable to 1/4 thick bar*. Cable is gripped by curving it around the clamping bolt in connector groove. UL467 Listed. The high copper alloy cast body and DURIUM™ bolts, nuts, and lockwashers make them suitable for direct burial in concrete or ground. Catalog Number* GZ4C-38 GZ4C-12 GZ4C-58 GZ26-38 GZ26-12 GZ26-58 GZ29-38 GZ29-12 GZ29-58 Conductor H J W 3/8 1/2 5/8 3/8 1/2 5/8 3/8 1/2 5/8 1-1/8 8 Str. - 4 Str. 1-1/2 1-7/8 2 3 Str. - 2/0 Str. 2-1/8 2-1/4 3/0 Str. - 250 NOTE: * The GB, GBM, GC, GCM, GL and GZ are all used for joining a range of cable to bar. The catalog numbers in each table accommodate the indicated cable range and up to 1/4 thick bar. Optional bolt lengths are available to accommodate up to 1 thick bar. For bar thicknesses from 1/4 to 1/2, add the suffix “T4” to the catalog number in the table. For bar thicknesses from 1/2 to 1, add the suffix “T8” to the catalog number in the table. 2-3/8 2-1/2 1-3/4 1-5/8 1-3/4 2-1/4 D-47 BURNDY Grounding TYPE GC-CT CABLETRAY GROUND CLAMP This unique connector incorporates features which are unmatched. Made of tin-plated cast copper alloy, it accommodates either one or two conductors, copper or aluminum cable. In addition to a low profile head with a deep Phillips recess, the galvanized steel bolt has a ribbed neck which prevents rotation during installation when installed in a .44 diameter D-48 hole. When used on aluminum conductor, the cable must be scratch brushed and PENETROX™ A joint compound must be used on cable and connector. UL467 Listed for copper conductor only. Suitable for direct burial in concrete or earth. CATALOG NUMBER GC2525CT GC2626CT GC2929CT ACCOMMODATES COPPER OR ALUMINUM CONDUCTOR IN EITHER GROOVE #6 Sol. (.162 Dia.) 1/0 Str. (.372 Dia.) #2 Sol. (.258 Dia.) 2/0 Str. (.419 Dia.) 2/0 Str. (.414 Dia.) 250 kcmil (.575 Dia.) NOTE: The bolt head is mounted on the inside wall of cabletray to avoid damage to the cable insulation. May be used with aluminum or galvanized steel cable tray. B CF H J W 1.12 .56 1.95 3/8” - 16 1.45 1.12 .56 1.95 3/8” - 16 1.70 1.12 .56 2.20 3/8” - 16 1.98 BURNDY Grounding TYPE GIE-G 8 1⁄8 GROUND CONNECTOR For Vehicle Grounding Heavy Duty Construction High-strength copper alloy ground clamps for grounding gasoline trucks, tank cars, aircraft and other vehicles where danger of explosion due to static electricity exists. Corrosion resistant and supplied with nonsparking, adjustable, replaceable contact grip screws. Automatic safety release disconnects should a vehicle unexpectedly move from the grounded area. Accommodates 4 Str. flexible copper cable. TYPE GIE-G GROUND CONNECTOR Accommodates flexible rubber sheath cable ranging from #6 to #2 conductor. Catalog Number: GIE2CG3 1.2 MAX. OPENING Catalog Number GIE4CG3 GIE4CG4 Catalog Number GIE4CG3P5 GIE4CG3P7 GIE4CG4P5 GIE4CG4P7 Replaceable Contact Grip Screws Material Point Configuration Beryllium Copper Stainless Steel Cone Point Cup Point Cone Point Cup Point D-49 BURNDY Grounding RAIL CONNECTOR Mechanical clamp connectors designed for use in power, contact or running rail applications. Connectors are cast of a high conductivity copper alloy, tin-plated, and assembled with high-strength DURIUM™ hardware. Connectors designed for extended service life. D-50 Catalog Number J278 J279 J280 J295 Fig. No. 1 1 1 2 RGC44G1* 3 RGC39G1* 4 * Tin-plated. Fig. 1 Fig. 2 Fig. 3 Fig. 4 Accomodates 100 LBS. A.R.E.A. RUNNING RAIL 75 or 90 LBS. RUNNING RAIL 150 LBS. CONTACT RAIL 150 LBS. THIRD RAIL 150 LBS. NMC CONTACT RAIL and (1) 800-1000 kcmil CU CABLE 115 LBS. CONTACT or RUNNING RAIL and (1) 500-750 kcmil CU CABLE B 1.81 1.81 2.12 2.62 H 1.88 1.71 2.08 3.50 HH 1.72 1.55 1.92 3.50 L 7.50 7.50 7.00 7.75 W .88 .88 1.25 3.00 1.75 2.82 2.25 10.00 1.75 2.75 2.00 4.78 8.32 1.25 BURNDY Grounding TYPE QGFL BARTAP™ For Copper Cable to Flat Bar or Pad High copper alloy BARTAP™ for joining a range of cable to bar or pad. One-wrench installation. DURIUM™ nut and lockwasher. Catalog Number QGFL1CB1 QGFL1CB1T6 QGFL26B1 QGFL26B1T6 QGFL26B2* QGFL26B2T6* QGFL29B1* QGFL29B1T6* QGFL31B1* QGFL31B1T6* QGFL34B1 QGFL34B1T6 QGFL39B1 QGFL39B1T6 QGFL44B1 QGFL44B1T6 QGFL46B1 QGFL46B1T6 QGFL48B1 QGFL48B1T6 Conductor 10 Sol. - 1 Str. 8 Sol. - 2/0 Str. B 1-1/8 1-1/4 1-1/2 6 Str. - 250 1-5/8 2 Sol. - 350 1-3/4 1/0 Sol. - 500 2 350 - 750 750 - 1000 2-1/4 1000 - 1500 1500 - 2000 H T (Max.) J 1-7/8 2-3/8 2-1/8 2-5/8 1-1/2 2-7/8 2-5/8 3-1/8 2-7/8 3-1/4 3-1/8 3-5/8 3-1/4 3-5/8 3-3/8 4-1/8 4 4-1/2 4-3/4 5-1/4 W 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 3/8 1/2 1 D-51 1-1/8 1-3/8 1-5/8 1-3/4 1-3/4 2-1/8 2-1/2 3 * Can be installed side by side or in line on NEMA drilled bar. TYPE GA-H GROUND CONNECTOR For Copper Cable to “H” Beam High copper alloy ground connector for joining a wide range of cable parallel to “H” beams or square tube. Hardware is made from DURIUM™ for superior corrosion protection. CATALOG NUMBER GA25H26 CONDUCTOR “H” BEAM 1-7/8 1-7/8 - 2-1/2 2-1/2 CABLE H J W 4 Sol. - 2/0 Str. 4-3/4 3/8 4 BURNDY Grounding TYPE GRF UNIGROUND® RAISED FLOOR GROUNDING CONNECTOR The BURNDY® UNIGROUND™ is a universal grounding clamp, specifically designed for all raised flooring systems. It can be installed on round or square pedestals and can accommodate one or two grounding wires to make an efficient grid. The underfloor signal reference grid provides the low impedance ground path that attenuates high frequency D-52 static and 60 Hz transient noise for cleaner data output. UL467 Listed. CATALOG NUMBER GRF4C-3 GRF4C-4 Features and Benefits • One connector fits all applications. ◊ Ease of specification and installation. • Single bolt design. ◊ Ease of installation: ◊ — No need to disassemble. ◊ — Single wrench installation. • Accepts 1 or 2 ground conductors. ◊ Requires less connectors to install signal reference grid. • Tin plated cast bronze construction. ◊ Resists corrosion and provides extended life ground connection. NUMBER OF CONDUCTORS CONDUCTOR SIZE SOL. & STR. 1 or 2 1 or 2 #8 - #2 #8 - #2 PEDESTAL TYPE ROUND SQUARE Up to 1 Up to 3/4 Up to 7/8 Up to 5/8 • Grounds all pedestals (round or square). Will handle up to 7/8 square and 1 round. ◊ Ease of installation. One connector does it all • Serves 3 needs: 1. Signal Reference Grid. 2. Static Ground. 3. Fault Current Ground. ◊ UNIGROUND™ solves all possible grounding problems found in computer applications today. B H J W 1.96 1.79 3.14 3.13 3/8 3/8 1.76 1.40 BURNDY Grounding TYPES GP-G1, GP-RT RAISED FLOOR GROUNDING CLAMPS High copper alloy ground connector for raised floor computer grounding applications. These connectors can be installed on round and square pedestal applications and will accommodate one or two grounding wires to make an efficient grid. The underfloor signal reference grid provides the low impedance ground path that attenuates high frequency static and 60 Hz transient noise for cleaner data output. UL467 Listed. In addition we offer the GP1726RT, which is especially designed for penetrating epoxy paint on pedestals. This patented connector offers a low impedance, time saving connection between conductors and the Pedestal. GP1726RT Features and Benefits • Accepts 1 or 2 Ground Conductors ◊ Requires less connectors to install signal reference grid. • Made of copper alloy. • DURIUM™ U-Bolts, nuts and lockwashers. ◊ Provides a low impedance ground path for maximum performance. • Grounds all pedestals (round or square). • Will handle from 3⁄4 to 1 round or square. ◊ Ease of installation. • Serves 3 needs. 1. Signal Reference Grid. 2. Static Ground. 3. Fault Current Ground. ◊ Connectors solves all possible grounding problems found in computer applications today. D-53 CATALOG NUMBER NUMBER OF CONDUCTORS CONDUCTOR SIZE SOL. & STR. PEDESTAL TYPE ROUND OR SQUARE B J L W GP654CG1 GP64526G1 GP1526G1 GP1726RT 1 or 2 1 or 2 1 or 2 1 or 2 #8 Sol. - 4 Str. #4 Sol. - 2/0 Str. #4 Sol. - 2/0 Str. #6 Sol. - 2/0 Str. 3/4 - 1 Round 3/4 - 7/8 Square 1-1/4 Round 2 Round 1.5 1.5 1.75 2.12 3/8 3/8 3/8 3/8 1.31 1.69 1.69 1.50 2.38 2.38 2.62 3.22 BURNDY Grounding TABLE OF CONTENTS BURNDYWeld™ BURNDY Weld™ Introduction ................................D-55 Type BCR-24 ............................D-68 Type BCS-1 ...............................D-70 Making a BURNDYWeld™ Connection ..........................D-56 Type BCS-8 ...............................D-70 D-54 WELD METAL ..........................D-57 Type BCS-2 ...............................D-71 Type BCC-1 ..............................D-58 Type BCS-9 ...............................D-71 Type BCC-2 ..............................D-59 Type BCS-3 ...............................D-72 Type BCC-4 ..............................D-60 Type BCS-23 .............................D-73 Type BCC-11 ............................D-61 Type BCS-4 ...............................D-74 Type BCC-6 ..............................D-62 Type BCS-6 ...............................D-74 Type BCC-14 ............................D-62 Type BCS-7................................D-75 Type BCC-7 ..............................D-63 Type BCS-18 .............................D-75 Type BCR-1................................D-64 BURNDYWeld™ FILL ..............D-82 Type BCR-2 ............................. D-65 BURNDYWeld™ SET ...............D-84 Type BCR-3 .............................D-66 BURNDYWeld™ Prefabricated Wire Mesh ..............................D-86 Type BCR-17 ............................D-67 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding BURNDYWeld™ The BURNDYWeld™ connection process is a simple, efficient method of welding copper to copper or copper to steel. One advantage is that NO outside power is required when using the BURNDYWeld™ exothermic process. The BURNDYWeld™ process uses high temperature reaction of powdered copper oxide and aluminum. The reaction takes place in a semipermanent graphite mold. These molds will last for fifty or more welds if proper care is given. The reaction takes place very rapidly, therefore the total amount of heat applied to the conductors or surfaces is considerably less than that of brazing or soldering. It is important to remember this when welding to insulated cable or thin wall pipe. This system is very field friendly, since it is light and portable and requires no outside power source. It requires very little time or skill to obtain an efficient, maintenance free connection when using the BURNDYWeld™ process. The BURNDYWeld™ connection is a molecular weld. The weld metal has the same melting point as copper. These factors along with the increased cross section of the connection, BURNDYWeld™ connections: 1. Will not be affected by a high current surge. Tests have shown that the electrical conductor will melt before the BURNDYWeld™ connection when subjected to high short circuit current. Consult IEEE Standard 837-1989. D-55 2. Will not loosen or corrode at the point of weld. There are no contact surfaces or mechanical pressures involved. A BURNDYWeld™ connection becomes an integral part of the conductor. 3. Have a current-carrying capacity equal to or greater than that of the conductors. For more information visit our website at www.fciconnect.com The BURNDYWeld™ process has been used to weld materials other than copper for electrical purposes. Materials welded include: Stainless Steel Copperweld® Nichrome V Galvanized Steel Silcone Bronze Copper Clad Steel Columbium Plain Steel Everdur® Kama Steel Rail Cor-Ten® Brass Bronze Niobium Chromax Cast Iron Monel Lid Starting Powder Graphite Mold Weld Metal When welding to galvanized steel it is recommended to resurface exposed bare steel. Tap Hole Weld Cavity Ground Rod For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. Cable BURNDY Grounding Making a BURNDYWeld™ Connection D-56 Step 1 Step 2 Step 3 Position cleaned conductors in mold after making sure mold is dry, by pre-heating or making a test joint. Place metal disc in bottom of mold crucible. Dump powder into crucible, being careful not to loosen all the starting powder. Step 4 Step 5 Step 6 Close lid and place a small amount of starting powder in the ignition pocket. Ignite the starting powder with the Flint Ignitor. Wait 15 seconds, then remove weld and clean mold before making next connection. For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding WELD METAL BURNDYWeld™ Weld Metal is packed in moisture-resistant plastic cartridges that have tight fitting caps. These cartridges, along with the necessary steel discs, are then packed in boxes that are hermetically-sealed. This ensures the powder arriving in good condition, always dry and ready for fast positive ignition. BURNDYWeld™ Weld Metal comes in several types; one for welding copper to copper, copper to steel, copper to rail, copper to cast iron and one for welding copper to steel for cathodic protection. The size and weight (in grams) of the cartridge are marked on each individual cartridge. Standard Cartridge Size Cast Iron Cartridge Size Cathodic Protection Cartridge Size Rail Cartridge Size Cartridges Per Box 15 25 32 45 65 90 115 150 200 250 500 15Cl 25Cl 32Cl 45Cl 65Cl 90Cl 115Cl — — — — 15CP 25CP 32CP 45CP 65CP — — — — — — 15R 25R 32R 45R 65R 90R 115R 150R 200R 250R 500R 20 20 10 20 20 10 10 10 10 10 10 BURNDYWeld™ Weld Metal is sold in box quantities only. Steel Discs Sold Separately Weld Metal Size Catalog Number Steel Discs Only Package Quantity 15 to 65 90 to 115 150 to 500 B370320-01 B370320-02 B370320-03 20 10 10 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. D-57 BURNDY Grounding BCC-1 TYPE MOLDS Horizontal End to End BCC-1 Type Molds are used for horizontal end to end cable connections. Size range is #6 through 1000 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. D-58 Cable Mold Number Price Key Weld Metal Handle Clamps #8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM Use Type BCC-14 On Page 16 Use Type BCC-14 On Page 16 B-5623 B-5624 B-5625 B-5626 B-205 B-206 B-207 B-208 B-209 B-210 B-211 B-213 B-214 B-215 — — 18 † * 18 † * 18 † * 18 † * 4 4 4 4 4 4 4 4 5 5 — — 25 32 32 32 45 65 90 90 115 115 150 200 2-150 2-200 — — N/A N/A N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B106 B-107 B-107 B-107 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) † Sold complete with handles * B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding TYPE BCC-2 MOLDS Horizontal Cable Tap to Horizontal Cable Run Type BCC-2 Molds are used to join horizontal cable tap to a horizontal run cable. Size range is #6 through 750 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. Cable Run Tap Mold Number #6 #4 #6 Use Type BCC-14 on Page 16 #4 B-221 #2 B-223 #2 #4 B-224 #1 B-225 #1 #2 B-226 #4 B-227 1/0 B-228 #1 B-229 1/0 #2 B-230 #4 B-231 2/0 B-232 1/0 B-233 2/0 #1 B-234 #2 B-235 #4 B-5475 3/0 B-236 2/0 B-237 1/0 B-238 3/0 #1 B-239 #2 B-240 #4 B-5574 4/0 B-241 3/0 B-242 2/0 B-243 4/0 1/0 B-244 #1 B-245 #2 B-246 #4 B-5021 250 MCM B-247 4/0 B-248 3/0 B-249 250 MCM 2/0 B-250 1/0 B-251 #1 B-252 #2 B-253 BURNDY® Price Weld Key Metal — 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 — 32 45 45 45 45 45 90 45 45 45 90 90 45 45 45 115 90 90 45 45 45 150 115 90 90 90 90 90 150 150 150 90 90 90 90 Handle Clamps — B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 • For sizes not listed, contact Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Cable Run Tap 300 MCM 350 MCM 500 MCM 750 MCM 300 MCM 250 MCM 4/0 3/0 2/0 1/0 #1 #2 350 MCM 300 MCM 250 MCM 4/0 3/0 2/0 1/0 #1 #2 500 MCM 350 MCM 300 MCM 250 MCM 4/0 2/0 1/0 #1 #2 750 MCM 500 MCM 350 MCM 300 MCM 250 MCM 4/0 2/0 1/0 Mold Number Price Key Weld Metal Handle Clamps B-254 B-255 B-256 B-257 B-258 B-259 B-260 B-261 B-262 B-263 B-264 B-265 B-266 B-267 B-268 B-269 B-270 B-280 B-282 B-283 B-284 B-285 B-286 B-287 B-288 B-289 B-290 B-291 B-293 B-294 B-295 B-296 B-297 B-298 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4 4 4 4 4 4 200 150 150 150 90 90 90 90 200 200 200 150 150 90 90 90 90 2-150 200 200 200 150 90 90 90 90 500 2-200 250 200 200 150 150 150 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-106 B-106 B-106 B-106 B-106 B-106 Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85) B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. D-59 BURNDY Grounding TYPE BCC-4 MOLDS Horizontal to Horizontal Cable Cross Type BCC-4 Molds are used to join two horizontal cables at right angles. One cable is cut and the other is a through run. Size range is #6 through 500 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. D-60 Cable Run Tap #6 #4 #3 #6 #4 #3 #2 #2 #4 #1 #1 #2 #4 1/0 #1 1/0 #2 #4 2/0 1/0 2/0 #1 #2 3/0 2/0 3/0 1/0 #1 #2 4/0 3/0 2/0 4/0 1/0 #1 #2 250 MCM 4/0 3/0 250 MCM 2/0 1/0 #1 #2 Mold Number Use Type BCC-11 on page 16 B-423 B-424 B-425 B-426 B-427 B-428 B-429 B-430 B-431 B-432 B-433 B-434 B-435 B-436 B-437 B-438 B-439 B-440 B-441 B-442 B-443 B-444 B-445 B-442 B-447 B-448 B-449 B-450 B-451 B-452 B-453 B-454 B-455 Price Weld Key Metal 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 45 45 65 65 65 65 65 90 90 90 90 115 115 115 115 150 150 115 115 115 200 200 150 150 115 115 200 200 200 150 150 115 115 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 Cable Run Tap Mold Number 300 MCM 250 MCM 4/0 3/0 300 MCM 2/0 1/0 #1 #2 350 MCM 300 MCM 250 MCM 4/0 350 MCM 3/0 2/0 1/0 #1 #2 500 MCM 350 MCM 300 MCM 250 MCM 4/0 500 MCM 3/0 2/0 1/0 #1 #2 B-456 B-457 B-458 B-459 B-460 B-461 B-462 B-463 B-464 B-465 B-466 B-467 B-468 B-469 B-470 B-471 B-472 B-483 B-485 B-486 B-487 B-488 B-489 B-490 B-491 B-492 B-493 Price Weld Key Metal 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 4 4 4 4 Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85) B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. 250 250 200 200 150 150 115 115 250 250 250 200 200 200 200 150 150 500 2-200 2-200 2-150 2-150 2-150 250 250 200 200 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107 B-106 B-106 B-106 B-106 BURNDY Grounding TYPE BCC-11 MOLDS Horizontal to Horizontal Cable Cross Type BCC-11 Molds are used to join uncut horizontal cables at right angles to each other. Size range is #6 through 500 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. D-61 Cable Run Tap #6 #4 #2 #1 1/0 2/0 3/0 #6 #4 #2 #4 #1 #2 #4 1/0 #1 #2 #4 2/0 1/0 #1 #2 3/0 2/0 1/0 #1 #2 Mold Number B-5432 B-2687 B-2689 B-2690 B-2691 B-2692 B-2693 B-2694 B-2695 B-2696 B-2697 B-2698 B-2699 B-2700 B-2701 B-2702 B-2703 B-2704 B-2705 B-2706 Price Weld Key Metal 191* 4 4 4 4 4 4 22 22 22 22 22 22 22 22 22 22 22 22 22 45 65 90 65 115 90 90 150 150 115 115 200 200 150 150 250 200 200 150 150 Handle Clamps Cable Run Tap Mold Number N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 4/0 3/0 2/0 4/0 1/0 #1 #2 250 MCM 4/0 3/0 250 MCM 2/0 1/0 #1 #2 500 MCM 250 MCM 4/0 3/0 500 MCM 2/0 1/0 #1 #2 B-2707 B-2708 B-2709 B-2710 B-2711 B-2712 B-2713 B-2714 B-2715 B-2716 B-2717 B-2718 B-2719 B-2747 B-2751 B-2752 B-2753 B-2754 B-2755 B-2756 B-2757 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Price Weld Key Metal 22 22 22 22 22 22 22 22 22 22 22 22 22 23 23 23 23 23 22 22 22 Required Tools: Handle Clamps (see chart for correct handles) † Sold complete with handles * B38-0309-00 Flint Ignitor Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85) B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. 250 250 200 200 150 150 2-150 2-150 2-150 250 150 200 150 3-250 500 500 500 2-200 2-150 250 250 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-106 B-106 B-106 BURNDY Grounding BCC-6 TYPE MOLDS Horizontal Parallel Tap BCC-6 Type Molds are used to join horizontal parallel tap to run connections. The tap cable is over the run cable. Size range is #6 through 4/0 solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. D-62 Cable Run Tap #6 Sol #6 #4 #2 #1 #6 Sol #6 #4 #6 #6 Sol #8 Sol #2 #4 #6 #6 Sol #8 Sol #1 #2 #4 #6 #6 Sol #8 Sol Mold Number Price Weld Key Metal B-1270 B-1271 B-1272 B-1273 B-1274 B-1275 B-1276 B-1277 B-1278 B-1279 B-1280 B-1281 B-1282 B-1283 B-1284 B-1285 B-1286 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 25 25 32 32 32 32 65 45 32 32 32 65 65 45 45 45 45 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) Sold complete with handles B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) Cable Run Tap 1/0 2/0 4/0 1/0 #1 #2 #4 #6 #6 Sol #8 Sol 2/0 1/0 #1 #2 #4 #6 #6 Sol #8 Sol 4/0 2/0 1/0 #1 #2 #4 #6 #6 Sol #8 Sol Mold Number B-1287 B-1288 B-1289 B-1290 B-1291 B-1292 B-1293 B-1294 B-1295 B-1296 B-1297 B-1298 B-1299 B-1300 B-1301 B-1302 B-1303 B-1304 B-1305 B-1306 B-1307 B-1308 B-1309 B-1310 Price Weld Key Metal 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 90 90 65 65 45 45 45 115 115 90 90 65 65 65 65 150 115 115 115 115 90 90 90 90 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 BCC-14 TYPE MOLDS Horizontal Parallel through Cables BCC-14 Type Molds are used to join horizontal parallel through run cables. Cables run side by side in the mold. Size range is #8 through #6 solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed. Cable Run Tap #8 #6 #8 #6 Mold Number B-5709 B-5618 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. Price Weld Key Metal 18+ 18+ 15 25 Handle Clamps N/A N/A BURNDY Grounding BCC-7 TYPE MOLDS Horizontal Parallel through Cables BCC-7 Type Molds are used to join horizontal parallel through run cables. One cable runs above the other cable in the mold. Size range is #6 through 4/0 solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. D-63 Cable Run Tap #6 #4 #2 #1 1/0 #6 #4 #6 #6 Sol #8 #8 Sol #2 #4 #6 #6 Sol #8 #8 Sol #1 #2 #4 #6 #6 Sol #8 #8 Sol 1/0 #1 #2 #4 #6 #6 Sol #8 #8 Sol Mold Number Use Type BCC-14 on Page 16 B-1311 B-5627 B-8882 B-5629 B-5630 B-1313 B-1314 B-5631 B-5632 B-5634 B-5635 B-1315 B-1316 B-1317 B-5636 B-5637 B-5638 B-5639 B-1318 B-1319 B-1320 B-1321 B-5642 B-1208 B-5644 B-5645 Price Weld Key Metal — 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 — 32 32 32 32 32 65 65 45 45 45 45 65 65 65 65 65 45 45 90 65 65 65 65 65 65 65 Handle Clamps — B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Cable Run Tap 2/0 3/0 4/0 2/0 1/0 #1 #2 #4 #6 #6 Sol #8 #8 Sol 3/0 2/0 1/0 #1 #2 #4 #6 #6 Sol #8 #8 Sol 4/0 3/0 2/0 1/0 #1 #2 #4 #6 #6 Sol #8 #8 Sol Mold Number B-1322 B-1323 B-1324 B-1325 B-5659 B-5342 B-5652 B-5668 B-5943 B-1326 B-1327 B-1328 B-1329 B-1330 B-6046 B-5676 B-5679 B-5680 B-5682 B-1331 B-1332 B-1333 B-1334 B-1335 B-1336 B-5340 B-5684 B-6552 B-5686 B-5688 Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. Price Weld Key Metal 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 115 115 90 90 90 90 90 65 65 150 150 115 115 115 115 90 90 90 90 200 200 150 150 150 150 150 90 90 90 90 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 BURNDY Grounding TYPE BCR-1 MOLDS Horizontal Cable Terminal to Ground Rod Type BCR-1 Molds are used to terminate horizontal copper cable at the top of a vertical ground rod. Size range is #6 through 1000 MCM solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY® Products for information D-64 on molds for conductors not listed below. Cable Grd Rod Tap 1/2 5/8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM Mold Number B-8402 B-8403 B-495 B-496 B-497 B-498 B-499 B-500 B-501 B-502 B-8414 B-8415 B-503 B-504 B-505 B-506 B-507 B-508 B-509 B-510 B-511 B-513 Price Weld Key Metal 18†* 18†* 4 4 4 4 4 4 4 4 18† 18† 4 4 4 4 4 4 4 4 4 4 25 25 65 65 90 90 90 90 90 90 32 32 65 65 90 90 90 90 90 115 115 150 Handle Clamps N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix “-N” to mold number. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Cable Grd Rod Tap 3/4 1 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM Mold Number B-8422 B-8426 B-5781 B-514 B-515 B-516 B-517 B-518 B-519 B-520 B-521 B-523 B-524 B-525 B-526 B-527 B-528 B-529 B-530 B-531 B-533 B-534 B-535 Required Tools: Handle Clamps (see chart for correct handles) † Sold complete with handles * B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0304-00 File (pg D-85) B38-0330-00 Cable Clamp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. Price Weld Key Metal 181* 191* 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 32 45 90 90 90 90 90 90 90 115 115 150 250 150 150 150 150 150 200 200 200 250 2-150 Handle Clamps N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 BURNDY Grounding TYPE BCR-2 MOLDS Horizontal Cable to Ground Rod Type BCR-2 Molds are used to join horizontal through copper cable to the top of a vertical ground rod. Size range is #6 through 1000 MCM solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY® Products for information on molds for conductors not listed below. Cable Grd Rod Tap 1/2 5/8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM Mold Number B-8434 B-8435 B-537 B-538 B-539 B-540 B-541 B-542 B-543 B-544 B-8441 B-8442 B-545 B-546 B-547 B-548 B-549 B-550 B-551 B-532 B-553 B-555 D-65 Price Weld Key Metal 181†* 18†* 4 4 4 4 4 4 4 4 18†* 18†* 4 4 4 4 4 4 4 4 4 4 32 32 90 90 90 90 115 115 150 200 32 32 90 90 90 115 115 115 150 200 200 250 Handle Clamps N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix “-N” to mold number. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Cable Grd Rod Tap 3/4 1 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM Mold Number B-8452 B-8454 B-556 B-557 B-558 B-559 B-560 B-561 B-562 B-563 B-564 B-566 B-567 B-569 B-570 B-571 B-572 B-573 B-574 B-575 B-577 B-578 B-579 Required Tools: Handle Clamps (see chart for correct handles) † Sold complete with handles *B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0304-00 File (pg D-85) B38-0330-00 Cable Clamp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. Price Weld Key Metal 19†* 19†* 4 4 4 4 4 4 4 4 4 4 5 4 4 4 4 4 4 4 4 5 5 45 65 90 90 115 115 115 115 150 200 200 250 2-200 150 150 150 150 200 200 200 250 2-200 500 Handle Clamps N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 BURNDY Grounding TYPE BCR-3 MOLDS Horizontal Through Cable to Ground Rod Type BCR-3 Molds are used to join horizontal through run cable to the side of a vertical ground rod. Size range is #6 through 1000 MCM solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY® Products for information D-66 on molds for conductors not listed below. Cable Grd Rod Tap 1/2 5/8 #6 #4 #2 #1 1/0 2/0 4/0 250 MCM #6 #4 #2 #1 1/0 2/0 4/0 250 MCM 500 MCM Mold Number B-5321 B-2154 B-2155 B-2156 B-1581 B-1582 B-1583 B-1584 B-5660 B-2157 B-2158 B-2159 B-1586 B-1587 B-1588 B-1589 B-1593 Price Weld Key Metal 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 13 65 90 90 115 115 115 150 150 65 90 90 115 115 115 150 150 2-200 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix “-N” to mold number. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Cable Grd Rod Tap 3/4 1 #6 #4 #2 #1 1/0 2/0 #4 250 MCM 500 MCM 750 MCM #6 #4 #2 #1 1/0 2/0 4/0 250 MCM 500 MCM 750 MCM Mold Number B-6630 B-2160 B-2161 B-2162 B-1594 B-1595 B-1596 B-1597 B-1601 B-1602 B-6906 B-2163 B-2164 B-2165 B-1603 B-1604 B-1605 B-1606 B-1610 B-1611 Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) B38-0304-00 File (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. Price Weld Key Metal 24 24 24 24 24 24 24 24 13 13 24 24 24 24 24 24 24 24 13 13 65 90 90 115 115 115 150 200 500 3-250 90 90 90 115 15 115 150 200 500 3-250 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 BURNDY Grounding TYPE BCR-17 MOLDS Horizontal Run and Tap Cables to Ground Rod Type BCR-17 Molds are used to join horizontal run and tap cables to the top of a vertical ground rod. Size range is #4 through 750 MCM solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY® Products for information on molds for conductors not listed below. Cable Grd Rod Tap 1/2 5/8 #4 #2 #1 1/0 2/0 3/0 4/0 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM Mold Number B-5416 B-6165 B-5830 B-5940 B-5850 B-5833 B-5380 B-5972 B-5935 B-5699 B-5746 B-5963 B-5734 B-5732 B-5722 D-67 Price Weld Key Metal 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 90 90 90 115 150 200 200 90 115 115 150 200 250 250 2-150 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix “-N” to mold number. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Cable Grd Rod Tap 3/4 1 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM Mold Number B-5698 B-5294 B-5390 B-6025 B-5738 B-6003 B-2566 B-5904 B-5857 B-5777 B-5961 B-5556 B-5555 B-6048 B-5992 B-5877 B-5821 B-5820 B-5804 B-5803 B-5561 B-5515 B-5513 Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) B38-0304-00 File (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. Price Weld Key Metal 4 4 4 4 4 4 4 5 5 5 5 4 4 4 4 4 5 5 5 5 5 6 6 90 115 115 150 200 250 250 2-150 2-200 2-200 3-200 115 150 150 200 250 2-150 2-150 2-200 500 500 3-250 2-500 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107 B-107 BURNDY Grounding TYPE BCR-24 MOLDS Horizontal Parallel Run Cables to Ground Rod Type BCR-24 Molds are used to join horizontal parallel cables to the top of a vertical ground rod. Size range is #4 through 750 MCM solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY® Products for information D-68 on molds for conductors not listed below. Cable Grd Rod Tap 1/2 5/8 #4 #2 #1 1/0 2/0 3/0 4/0 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM Mold Number B-5640 B-5667 B-6002 B-5767 B-5604 B-5560 B-6766 B-6208 B-5702 B-5517 B-5573 B-8451 B-2510 B-5428 B-1212 B-2084 B-2558 B-2450 Price Weld Key Metal 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 115 115 115 150 200 250 250 115 150 150 200 250 2-150 2-150 2-200 500 500 3-250 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix “-N” to mold number. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Cable Grd Rod Tap 3/4 1 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM Mold Number B-8011 B-2320 B-2235 B-6051 B-8802 B-8726 B-5677 B-8461 B-8428 B-6294 B-8214 B-8027 B-5330 B-5332 B-5333 B-5334 B-5335 B-5336 B-5337 B-5338 B-5341 B-5351 B-5352 B-5353 Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor ‡ Crucible B-181 required Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) B38-0304-00 File (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. Price Weld Key Metal 4 4 4 4 4 5 5 5 5 5 5 6 4 4 4 4 5 5 5 5 5 5 6 64 115 150 150 200 250 2-150 2-150 2-200 500 500 3-250 2-500 150 200 200 250 2-150 2-200 2-200 500 3-200 3-200 2-500 5-250 Handle Clamps B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107 B-107 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107 B-107 B-107 BURNDY Grounding SINGLE SHOT MOLDS BURNDYWeld™ Single Shot Molds are an economical way to make cable connections onto the top of a ground rod. The Single Shot is a disposable single use ceramic mold that comes complete with everything required except the Flint Ignitor. Ground Rod Size 1/2 5/8 3/4 Cable Size Solid Stranded #6, #8 #3, #4 #1, #2 #6, #8 #3, #4 #1, #2 #6, #8 #3, #4 #1, #2 2/0, 1/0 #6, #8 #3, #4 #1, #2 2/0, 1/0 #6, #8 #3, #4 #1, #2 #6, #8 #3, #4 #1, #2 #6, #8 #3, #8 #1, #2 2/1, 1/0 #6, #8 #3, #4 #1, #2 2/0, 1/0 #6, #8 #3, #4 #1, #2 #6, #8 #3, #4 #1, #2 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3 1/0, #1 2/0 #8 #4, #6 #2, #3 1/0, #1 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3 1/0, #1 2/0 #8 #4, #6 #2, #3 1/0, #1 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3 Type Mold Number Cadweld® Part # BCR-1 BCR-1 BCR-1 BCR-2 BCR-2 BCR-2 BCR-1 BCR-1 BCR-1 BCR-1 BCR-1 BC R-2 BCR-2 BCR-2 BCR-2 BCR-24 BCR-14 BCR-24 BCR-25 BCR-25 BCR-25 BCR-1 BCR-1 BCR-1 BCR-1 BCR-1 BCR-2 BCR-2 BCR-2 BCR-2 BCR-24 BCR-24 BCR-24 BCR-25 BCR-25 BCR-25 BS-2009 BS-2010 BS-2011 BS-2024 BS-2025 BS-2026 BS-2012 BS-2013 BS-2014 BS-2015 BS-2016 BS-2027 BS-2028 BS-2029 BS-2030 BS-2105 BS-2106 BS-2107 BS-2006 BS-2007 BS-2008 BS-2017 BS-2018 BS-2019 BS-2020 BS-2021 BS-2031 BS-2032 BS-2033 BS-2034 BS-2108 BS-2109 BS-2110 BS-2068 BS-2069 BS-2070 GR1-141G GR1-141L GR1-141V GT1-141G GT1-141L GT1-141V GT1-161G GT1-141L GR1-161V GR1-162C GR1-162G FRT1-161G GT1-161L GT1-161V GT1-162C NX1-161G NX1-161L NX1-161V NT1-161G NT1-161L NT1-161V GR1-181G GR1-181L GR1-181V GR1-182C GR1-182G GT1-181G GT1-181L GT1-181V T1-182C NX1-181G NX1-181L NX1-181V NT1-181G NT1-181L NT1-181V BCR-1 D-69 BCR-2 BCR-24 Cadweld® is a registered trademark of the Erico International Corporation BCR-25 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding TYPE BCS-1 MOLDS Horizontal Cable to Horizontal Steel Surface Type BCS-1 Molds are used to terminate a horizontal copper cable to any horizontal steel surface. Note that the cable is OFF the surface. Size range is 1/0 through 1000 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. D-70 Cable Size Mold Number Price Key 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM B-644 B-645 B-646 B-647 B-648 B-649 B-650 B-652 B-653 B-654 4 4 4 4 4 4 4 4 5 5 Weld Metal Handle Clamps 90 90 115 115 115 150 200 200 2-150 2-200 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 Weld Metal Handle Clamps 45 45 45 65 90 90 115 115 115 150 200 200 2-150 2-200 N/A N/A N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) B38-0101-00 Rasp (pg D-85) TYPE BCS-8 MOLDS Horizontal Cable to Horizontal Steel Surface Type BCS-8 Molds are used to terminate a horizontal copper cable to any horizontal steel surface. Note that the cable is ON the surface. Size range is #6 through 1000 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. Cable Size Mold Number Price Key #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM B-628 B-629 B-630 B-631 B-7146 B-7075 B-2199 B-6114 B-2200 B-2506 B-2507 B-2509 B-2542 B-2511 3†** 3†* 3†* 3†* 4 4 4 4 4 4 4 4 5 5 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) † Sold complete with frame * B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0330-00 Cable Clamp (pg D-85) B38-0101-00 Rasp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding TYPE BCS-2 MOLDS Horizontal Through Cable to Horizontal Steel Surface Type BCS-2 Molds are used to join horizontal through copper cable to any horizontal steel surface. Note the cable is OFF the surface. Size range is 1/0 through 1000 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. Cable Size Mold Number Price Key 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM B-616 B-617 B-618 B-619 B-620 B-621 B-622 B-624 B-625-H B-626-H 4 4 4 4 4 4 4 5 5 5 Weld Metal Handle Clamps 90 115 115 150 150 200 250 2-150 3-250 2-500 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 Weld Metal Handle Clamps 45 45 45 65 90 115 115 150 150 200 250 2-150 N/A N/A N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see above for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) TYPE BCS-9 MOLDS Horizontal Through Cable to Horizontal Steel Surface Type BCS-9 Molds are used to join horizontal through copper cable to any horizontal steel surface. Note the cable is ON the surface. Size range is #6 through 500 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. Cable Size Mold Number Price Key #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM B-602 B-603 B-604 B-605 B-8379 B-5331 B-8381 B-7192 B-8413 B-8423 B-8410 B-5065 3†* 3†* 3†* 3†* 4 4 4 4 4 4 4 5 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) † Sold complete with handle frame * B38-0309-00 Flint Ignitor (included) Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85) B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. D-71 BURNDY Grounding TYPE BCS-3 MOLDS Angular Cable Drop to Vertical Steel Surface Type BCS-3 Molds are used to join the end of a copper cable at a 45˚ angle to a vertical steel surface. Size range is #6 through 1000 MCM solid or concentric stranded copper conductors. Cable to Flat Steel Contact BURNDY® Products for information on molds for conductors not listed below. D-72 Cable to Flat Steel Cable to Pipe Cable to Pipe Cable Size Mold Number Price Key Weld Metal Handle Clamps #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM B-585 B-586 B-587 B-588 B-589 B-590 B-591 B-592 B-593 B-594 B-595 B-596 B-598 B-599 B-600 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 45 45 45 45 65 90 90 115 115 115 150 200 200 2-150 2-200 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Magnetic Clamps to hold molds against vertical steel (pg D-84) B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) Cable Size #4 #2 Sol #2 #1 1/0 2/0 3/0 4/0 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. Pipe Size Mold Number Price Key Weld Metal Handle Clamps 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up B-2476 B-2477 B-2478 B-586‡ B-9233-S B-2480-S B-2583-S B-588-S‡ B-9233 B-2480 B-2688 B-588‡ B-2482 B-2483 B-2484 B-589‡ B-2486 B2487 B-2488 B-590‡ B-8833 B-2490 B-2491 B-591‡ B-2493 B-2494 B2495 B-592‡ B-9021 B2497 B2498 B593‡ 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 45 45 45 45 45 45 45 45 45 45 45 45 65 65 65 65 90 90 90 90 90 90 90 90 115 115 115 115 115 115 115 115 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B106-32 Vertical Chain Clamp w/ B-106 Handles for 4 Pipe & smaller B40-0106-27 20 Chain Extension for 4 to 10 Pipe Use (2) 20 Chain Extensions for pipe sizes between 10 and 16 B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) ‡ Flat Surface Mold BURNDY Grounding TYPE BCS-23 MOLDS Vertical Cable Drop to Vertical Steel Surface Type BCS-23 Molds are used to join vertical cable down to a vertical steel surface. Note that the cable is OFF the surface. Size range is #6 through 500 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. D-73 Cable Size Mold Number Price Key Weld Metal Handle Clamps #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM B-5389 B-5359 B-2781 B-5361 B-2189 B-2540 B-5362 B-8718 B-8165 B-5363 B-9029 B-8512 4 4 4 4 4 4 4 4 4 4 4 17 45 65 65 90 115 115 150 150 200 200 250 2-150 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Magnetic Clamps to hold molds against vertical steel B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding TYPE BCS-4 MOLDS Vertical Through Cable to Vertical Steel Surface Type BCS-4 Molds are used to join a vertical through copper cable to a vertical steel surface. Note that the cable is OFF the surface. For molds with the cable on the surface, contact BURNDY® Products. Size range is #6 through 500 MCM solid or concentric stranded copper conductors. D-74 Contact BURNDY® Products for information on molds for conductors not listed below. Cable Size Mold Number Price Key #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM B-1215 B-1216 B-1218 B-1219 B-1220 B-1221 B-1222 B-1223 B-1224 B-1225-H B-1226-H B-1228-H 4 4 4 4 17 17 17 17 17 6 6 6 Weld Metal Handle Clamps 90 90 115 115 200 200 250 250 250 500 3-200 3-250 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 Weld Metal Handle Clamps 65 65 65 90 115 115 150 150 150 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Magnetic Clamps to hold molds against vertical steel B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) TYPE BCS-6 MOLDS Horizontal Through Cable to Vertical Steel Surface Type BCS-6 Molds are used to join horizontal through copper cable to a vertical steel surface. Note that the cable is OFF the surface. Size range is #6 through 250 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. Cable Size Mold Number Price Key #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM B-1626 B-1627 B-1628 B-1629 B-1630 B-1631 B-1632 B-1633 B-1634 4 4 4 4 4 4 4 4 4 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85) B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding TYPE BCS-7 MOLDS Overhead Vertical Tap Cable to Vertical Steel Surface Type BCS-7 Molds are used to join an overhead vertical copper conductor drop tap to a vertical steel surface. Size range is #6 through 1000 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. Cable Size Mold Number Price Key #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM B-1635 B-1636 B-1637 B-1638 B-1639 B-1640 B-1641 B-1642 B-1643 B-1644 B-1645 B-1646 B-1648 B-1649 B-1650 4 4 4 4 4 4 4 17 17 17 17 6 6 6 6 Weld Metal Handle Clamps 65 65 65 65 90 150 150 200 200 200 250 2-150 2-200 500 3-200 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Magnetic Clamps to hold molds against vertical steel B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. TYPE BCS-18 MOLDS Horizontal Tap Cable to Vertical Steel Surface Type BCS-18 Molds are used to connect a horizontal conductor to a vertical steel surface. Note that the cable is ON the surface. Size range is #6 through 500 MCM solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. Cable Size Mold Number Price Key Weld Metal Handle Clamps #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM B-5910 B-2761 B-2569 B-6060 B-5419 B-2567 B-6072 B-9253 B-2568 B-6061 B-6067 B-8359 4 4 4 4 4 4 4 4 4 4 4 4 45 45 45 65 90 90 115 115 115 150 200 200 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 NOTE: Add (-R) to mold number for right hand mold or (-L) for left hand mold. Right hand (-R) mold will be furnished if not specified. • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Vertical Chain Clamps B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. D-75 BURNDY Grounding TYPE BCS-5 MOLDS Horizontal Cable Tap to Horizontal Cast Iron Surface Type BCS-5 Molds are used to join horizontal cable taps to horizontal cast iron surfaces. Note that the cable is ON the surface. Size range is #6 through #1 solid or concentric stranded copper conductors. Contact BURNDY® Products for information on molds for conductors not listed below. D-76 Cable Size Mold Number Price Key Weld Metal Handle Clamps #6 Sol #6 #4 Sol #4 #2 Sol #2 #1 Sol #1 B-1613 B-1614 B-1615 B-1616 B-1617 B-1618 B-1619 B-1620 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 2SCI 25CI 45CI 45CI 45CI 45CI 65CI 65CI N/A N/A N/A N/A N/A N/A N/A N/A • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: † Sold complete with frame B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0101-00 Rasp (pg D-85) DO NOT use Type BCS-5 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine the possibility of detrimental metallurgical effects. For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding TYPE BCRE-1 MOLDS Horizontal Parallel Tap to Rebar Type BCRE-1 Molds are recommended for parallel, horizontal connections for solid or concentric stranded conductors #6 through 4/0 joined to reinforcing bars #3 through #6 and larger. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to vibration and moisture. D-77 Contact BURNDY® Products for information on molds for conductors not listed below. Rebar Size #3 #4 & Larger #4 #5 #6 & Larger Cable Size Mold Number Packing Material ‡ Price Key Weld Metal Handle Clamps #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 B-7500 B-7501 B-7502 B-7503 B-7504 B-7505 B-7506 B-7507 B-7508 B-7509 B-7510 B-7511 B-7512 B-7513 B-7514 B-7515 B-7520 B-7521 B-7522 B-7523 B-7528 B-7529 B-7530 B-7531 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4061-00 838-4061-00 838-4061-00 838-4061-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4062-00 838-4062-00 838-4062-00 838-4062-00 4 4 4 4 4 4 4 4 3+ 3+ 3+ 3+ 4 4 4 4 4 4 4 4 14+ 14+ 14+ 14+ 25 32 45 65 90 90 115 115 25 32 45 65 90 90 115 115 90 90 115 115 90 90 115 115 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A N/A N/A ‡ PACKING MATERIAL NOTE A packing pad is necessary when making BURNDYWeld™ connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.’s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal. • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) † Sold complete with frame B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0304-00 File (pg D-86) For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding TYPE BCRE-2 MOLDS Horizontal Cable Tap to Horizontal Rebar Run Type BCRE-2 Molds are recommended for right angle, horizontal connections for solid or concentric stranded conductors #6 through 4/0 joined to reinforcing bars #3 through #6. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to vibration and moisture. D-78 Contact BURNDY® Products for information on molds for conductors not listed below. Rebar Size #3 #4 #5 #6 Cable Size Mold Number Packing Material ‡ Price Key Weld Metal Handle Clamps #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 B-7588 B-7589 B-7590 B-7591 B-7592 B-7593 B-7594 B-7595 B-7596 B-7597 B-7598 B-7599 B-7600 B-7601 B-7602 B-7603 B-7604 B-7605 B-7606 B-7607 B-7608 B-7609 B-7610 B-7611 B-7612 B-7613 B-7614 B-7615 B-7616 B-7617 B-7618 B-7619 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-406000 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4606-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 8384060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 45 45 65 65 90 90 115 115 45 45 65 65 90 90 115 115 90 90 90 90 115 115 150 150 90 90 90 90 115 115 150 150 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg D-85) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85) B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0304-00 File (pg D-86) ‡ PACKING MATERIAL NOTE A packing pad is necessary when making BURNDYWeld™ connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.’s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal. For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding TYPE BCRE-3 MOLDS Horizontal through Cable to Vertical Rebar Type BCRE-3 Molds are recommended for horizontal conductors to vertical rebar connections for solid or concentric stranded conductors #6 through 4/0 joined to reinforcing bars #3 through #7 & larger. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to vibration and moisture. D-79 Contact BURNDY® Products for information on molds for conductors not listed below. Rebar Size #3 #4 #5 #6 #7 & Larger Cable Size Mold Number Packing Material ‡ Price Key Weld Metal Handle Clamps #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 B-7620 B-7621 B-7622 B-7623 B-7624 B-7625 B-7626 B-7627 B-7628 B-7629 B-7630 B-7631 B-7632 B-7633 B-7634 B-7635 B-7636 B-7637 B-7638 B-7639 B-7640 B-7641 B-7642 B-7643 B-7644 B-7645 B-7646 B-7647 B-7648 B-7649 B-7650 B-7651 B-7652 B-7653 B-7654 B-7655 B-7656 B-7657 B-7658 B-7659 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 4+ 4+ 4+ 4+ 4+ 4+ 4+ 4+ 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106-41 B-106-41 B-106-41 B-106-41 B-106-41 B-106-41 B-106-41 B-106-41 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. ‡ PACKING MATERIAL NOTE A packing pad is necessary when making BURNDYWeld™ connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.’s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal. • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Vertical Chain Clamps † B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85) B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0304-00 File (pg D-85) BURNDY Grounding TYPE BCRE-4 MOLDS Horizontal through Cable to Horizontal Rebar Type BCRE-4 Molds are recommended for horizontal through conductors to horizontal rebar at right angle connections for solid or concentric stranded conductors #6 through 4/0 joined to reinforcing bars #3 through #6 & larger. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to D-80 vibration and moisture. Contact BURNDY® Products for information on molds for conductors not listed below. Rebar Size #3 #4 #5 #6 & Larger Cable Size Mold Number Packing Material ‡ Price Key Weld Metal Handle Clamps #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 B-7708 B-7709 B-7710 B-7711 B-7712 B-7713 B-7714 B-7715 B-7716 B-7717 B-7718 B-7719 B-7720 B-7721 B-7722 B-7723 B-7724 B-7725 B-7726 B-7727 B-7728 B-7729 B-7730 B-7731 B-7732 B-7733 B-7734 B-7735 B-7736 B-7737 B-7738 B-7739 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4061-00 868-4061-00 838-4061-00 838-406100 838-4062-00 838-4062-00 838-4062-00 838-4062-00 4 4 4 4 22 22 22 22 4 4 4 22 22 22 22 22 4 4 4 22 22 22 22 22 14+ 14+ 14+ 14+ 14+ 14+ 14+ 14+ 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A N/A N/A N/A N/A N/A N/A ‡ PACKING MATERIAL NOTE A packing pad is necessary when making BURNDYWeld™ connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.’s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal. • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) † Sold complete with frame B38-0309-00 Flint Ignitor Other recommended accessories: B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg D-85) B38-3922-00 Mold Cleaning Brush (pg D-85) For mold types or BURNDYWeld™ items B38-0135-00 Cable Cleaning Brush (pg D-85) not shown, please contact factory B38-0304-00 File (pg D-86) or refer to full BURNDYWeld™ catalog. BURNDY Grounding TYPE BCRE-6 MOLDS Horizontal Cable Tap to Vertical Rebar Type BCRE-6 Molds are recommended for horizontal conductors terminating at right angles to vertical rebar connections for solid or concentric stranded conductors #6 through 4/0 joined to reinforcing bars #3 through #7 and larger. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to vibration and moisture. D-81 Contact BURNDY® Products for information on molds for conductors not listed below. Rebar Size #3 #4 #5 #6 #7 & Larger Cable Size Mold Number Packing Material ‡ Price Key Weld Metal Handle Clamps #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 B-7884 B-7885 B-7886 B-7887 B-7888 B-7889 B-7890 B-7891 B-7892 B-7893 B-7894 B-7895 B-7896 B-7897 B-7898 B-7899 B-7900 B-7901 B-7902 B-7903 B-7904 B-7905 B-7906 B-7907 B-7908 B-7909 B-7910 B-7911 B-7912 B-7913 B-7914 B-7915 B-7916 B-7917 B-7918 B-7919 B-7920 B-7921 B-7922 B-7923 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4060-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 838-4063-00 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106-32 B-106-32 B-106-32 B-106-32 B-106-32 B-106-32 B-106-32 B-106-32 ‡ PACKING MATERIAL NOTE A packing pad is necessary when making BURNDYWeld™ connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.’s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal. • For sizes not listed, contact BURNDY® Products. • Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid conductors. • For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact BURNDY® Products. • For expedited service, contact BURNDY® Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg D-85) B38-0135-00 Cable Cleaning Brush (pg D-85) B38-0304-00 File (pg D-86) *The B106-32 comes complete with a B-106 handle clamp and B40-0106-76 vertical chain clamp. Although good for use on all sizes of rebar, vertical chain clamps are strongly recommended on large size rebar as they hold the mold to the rebar securely. If you already have a B-106 handle clamp, you can purchase the vertical chain clamps separately. See page 76 for a variety of options. For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding BURNDYWeld FILL* BURNDYWeld™ FILL is an economical solution for areas with very difficult grounding issues. BURNDYWeld™ FILL is highly conductive in a wet or dry application and does not require moisture to lower the resistance of your grounding system. BURNDYWeld™ FILL contains a corrosion inhibitor which forms a film on copper, creating a barrier against corrosion. BURNDYWeld™ FILL can be poured in dry or pumped in slurry form. No tamping required. It is very contractor friendly. No special tools D-82 required. *BURNDYWeld™ FILL is the catalog number. 4 Thickness of BURNDYWeld™ FILL (Inches) 2 3 4 5 6 7 8 9 10 4.1 6.2 8.2 10.3 12.3 14.4 16.4 18.5 20.6 BURNDYWeld™ FILL Advantages: • • • • • • • • • • • • Easy to install. Electrically conductive. Environmentally friendly. Will not leach into the ground. Positive low resistance, electrical connection to earth. Does not contain any hazardous chemicals. Compatible with all copper grounding systems. Contains a corrosion inhibitor to protect copper. Will not expand or shrink. Not affected by freezing. Excellent shelf life. Typical resistivity <10 Ohm-cm Material Required Per Linear Foot of Trench Width of Trench (Inches) 6 8 10 12 14 6.2 9.3 12.3 15.4 18.5 21.6 24.7 27.8 30.8 8.1 12.1 16.2 20.2 24.2 28.3 32.3 36.4 40.4 10.1 15.2 20.2 25.3 30.3 35.4 40.4 45.5 50.5 12.1 18.2 24.2 30.3 36.4 42.4 48.5 54.6 60.6 14.1 21.2 28.3 35.4 42.4 49.5 56.0 63.7 70.7 16 18 20 22 24 16.2 24.2 32.3 40.4 48.5 56.6 64.7 72.7 80.8 18.2 27.3 36.4 45.5 54.6 63.7 72.7 81.8 90.9 20.2 30.3 40.4 50.5 60.6 70.7 80.8 90.9 101.0 22.2 33.3 44.5 55.6 66.7 77.8 88.9 100.0 111.1 24.2 36.4 48.5 60.6 72.7 84.9 97.0 109.1 121.2 To calculate the lbs. of material required to fill a trench: • Determine desired thickness. • Move to the right until you are under the known width of the trench. This number will be the weight of the material in lbs./linear ft. • Take this number and multiply by the length of the trench in feet.Your answer will be the amount of BURNDYWeld™ FILL material required to fill the trench to the desired level in lbs. Example: Thickness: Width = = Answer = = 6 inches 18 inches 54.6 lbs. per linear ft. (from the table above) 54.6 lbs. per linear ft. x 25 ft. trench = 1,365 lbs. of BURNDYWeld™ FILL 28 (50 lb.) bags of BURNDYWeld™ FILL For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding BURNDYWeld™ FILL* Application Information *BURNDYWeld™ FILL is the catalog number. Vertical Installation Drill or bore a hole the desired diameter and depth. Suspend ground electrode in center of hole to be filled. Pour BURNDYWeld™ FILL until desired level is obtained. No tamping is required. Dry Volume of BURNDYWeld™ FILL vs. Hole Size Lbs. of Hole BURNDYWeld™ FILL Size Per Ft. 4 6 8 10 12 Horizontal or Grid Construction† Pour into horizontal trench until level of ground wire is reached. Place ground wire. Pour in additional BURNDYWeld™ FILL until wire is covered to desired height. Cover with fill. No tamping required. For grid construction, pour BURNDYWeld™ FILL and spread over ground grid until desired thickness is achieved. Cover with fill. Ground Resistance Comparison of Bare Rod vs. Hole Size with Percent Resistance 5/8 x 10 Rod in Compared to Rod Center of 15 Hole Only (100%) 6.5 14.5 25.8 40.4 58.1 4 6 8 10 12 52% 47% 44% 42% 40% Steady State Leakage Resistance‡ Using 4/0 Copper Wire vs. BURNDYWeld™ FILL Percentage of Resistance with .475 Wire Plus BURNDYWeld™ FILL in Various Diameters Compared .475 Diameter to Wire Only (100%) Length 25 50 75 100 150 200 250 300 Wire Only 100% 100% 100% 100% 100% 100% 100% 100% 2 83% 85% 86% 87% 88% 88% 89% 89% † Entire grounding system should be surrounded by BURNDYWeld™ FILL. Conductors should be insulated as they exit BURNDYWeld™ FILL column. 3 78% 81% 82% 83% 84% 85% 85% 86% 4 74% 77% 79% 80% 82% 83% 83% 84% 6 69% 73% 75% 77% 78% 79% 80% 80% ‡ The use of BURNDYWeld™ FILL around the grounding system will also reduce surge impedance by increasing the effective contact area of the electrode to soil. Horizontal Construction BURNDYWeld™ FILL Copper Wire Earth or Fill Earth or Fill BURNDYWeld™ FILL D-83 Grid Construction Copper Wire For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding BURNDYWeld SET* Certain applications require a permanent hardening grounding material. BURNDYWeld™ SET is the product of choice. BURNDYWeld™ SET is compatible with all standard copper grounding systems. It is an economical solution to difficult grounding issues in hard to deal with areas. BURNDYWeld™ SET is manufactured from environmentally safe material and is extremely stable. When mixed with water or exposed to moisture, BURNDYWeld™ SET attains the hardening characteristics of cement while retaining its highly conductive properties. BURNDYWeld™ D-84 SET will remain highly conductive during a drought or when exposed to extremely low temperatures. Since BURNDYWeld™ SET does not have any shrinkage or expansion properties it will remain in constant contact with the earth. BURNDYWeld™ SET Advantages: • • • • • • • • • • • • Easy to install. Will attain a hardened state. Electrically conductive. Environmentally friendly. Will not leach into the ground. Positively low resistance, electrical connection to the earth. Does not contain any hazardous chemicals. Compatible with all copper grounding systems. Will not expand or shrink. Not effected by freezing. Excellent shelf life. Typical resistivity <10 Ohm-cm BURNDYWeld™ SET can be poured in dry or pumped in slurry form. No tamping required. It is very contractor friendly. No special tools required. *BURNDYWeld™ SET is the catalog number. 4 Thickness of BURNDYWeld™ SET (Inches) 2 3 4 5 6 7 8 9 10 3.6 5.4 7.2 9.0 10.8 12.6 14.4 16.3 18.1 Material Required Per Linear Foot of Trench Width of Trench (Inches) 6 8 10 12 14 5.4 8.1 10.8 13.5 16.3 19.0 21.7 24.4 27.1 7.2 10.8 14.4 18.0 21.5 25.1 28.7 32.3 35.9 9.0 13.5 18.0 22.4 26.9 31.4 35.9 40.4 44.9 10.8 16.2 21.5 26.9 32.3 37.7 43.1 48.5 53.9 12.6 18.8 25.1 31.4 37.7 44.0 50.3 56.5 62.8 16 18 20 22 24 14.4 21.5 28.7 35.9 43.1 50.3 57.4 64.6 71.8 16.2 24.2 32.3 40.4 48.5 56.5 64.6 72.7 80.8 18.0 26.9 35.9 44.9 53.9 62.8 71.8 80.8 89.8 19.7 29.6 39.5 49.4 59.2 69.1 79.0 88.9 98.7 21.5 32.3 43.1 53.9 64.6 75.4 86.2 96.9 107.7 To calculate the lbs. of material required to fill a trench: • Determine desired thickness of BURNDYWeld™ SET. • Move to the right until you are under the known width of the trench. This number will be the weight of the material in lbs./linear ft. • Take this number and multiply by the length of the trench in feet.Your answer will be the amount of BURNDYWeld™ SET material required to fill the trench to the desired level in lbs. Example: Thickness: Width = = Answer = = 6 inches 18 inches 48.5 lbs. per linear ft. (from the table above) 48.5 lbs. per linear ft. x 25 ft. trench = 1,212.5 lbs. of BURNDYWeld™ SET 24 (50 lb.) bags of BURNDYWeld™ SET For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding BURNDYWeld™ SET* Application Information *BURNDYWeld™ SET is the catalog number. Vertical Installation Drill or bore a hole to the desired diameter and depth. Suspend ground electrode in center of hole to be filled. Pour BURNDYWeld™ SET until desired level is obtained. Remove excess water prior to pumping. If necessary, BURNDYWeld™ SET may be premixed and pumped under water. Dry Volume of BURNDYWeld™ SET vs. Hole Size Lbs. of Hole BURNDYWeld™ SET Size Per Ft. 4 6 8 10 12 Horizontal or Grid Construction† Pour into horizontal trench until level of ground wire is reached. Place ground wire. Pour in additional BURNDYWeld™ SET until wire is covered to desired height. Cover with fill. No tamping required. Remove excess water prior to installation. For grid construction, pour BURNDYWeld™ SET and spread over ground grid until desired thickness is achieved. Cover with fill. Use ground staples to maintain ground wire in center of BURNDYWeld™ SET. Horizontal Construction Ground Resistance Comparison of Bare Rod vs. Hole Size with Percent Resistance 5/8 x 10 Rod in Compared to Rod Center of 15 Hole Only (100%) 5.7 12.8 22.7 35.5 51.1 4 6 8 10 12 52% 47% 44% 42% 40% Steady State Leakage Resistance‡ Using 4/0 Copper Wire vs. BURNDYWeld™ SET Percentage of Resistance with .475 Wire Plus BURNDYWeld™ SET in Various Diameters Compared .475 Diameter to Wire Only (100%) Length 25 50 75 100 150 200 250 300 Wire Only 100% 100% 100% 100% 100% 100% 100% 100% 2 83% 85% 86% 87% 88% 88% 89% 89% † Entire grounding system should be surrounded by BURNDYWeld™ SET. Conductors should be insulated as they exit BURNDYWeld™ SET column. BURNDYWeld™ SET should be used as a ground enhancement material when a setting fill is specified. 3 78% 81% 82% 83% 84% 85% 85% 86% 4 74% 77% 79% 80% 82% 83% 83% 84% 6 69% 73% 75% 77% 78% 79% 80% 80% ‡ The use of BURNDYWeld™ SET around the grounding system will also reduce surge impedance by increasing the effective contact area of the electrode to soil. BURNDYWeld™ FILL Copper Wire Earth or Fill Earth or Fill BURNDYWeld™ FILL D-85 Grid Construction Copper Wire For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding BURNDYWeld™ PREFABRICATED WIRE MESH Grounding, Personal Safety Mats, Equipotential Planes, Signal Reference Grid Prefabricated wire mesh is: • manufactured from bare solid copper or copperclad conductors. • spaced on 4, 6 or 12 centers. D-86 • factory silver brazed at each crossover using 35% silver and a non-corrosive flux. • furnished in sections with widths from 2 ft to 18 ft (length limited by weight). • shipped on tubes and protected for transporting. • interconnected in the field using BURNDYWeld™ molds and powder. Prefabricated Wire Mesh Description Part Number Contact Factory Weight/Sq Ft. #10 Solid Copper Wire Mesh on 4 Centers #6 Solid Copper Wire Mesh on 4 Centers #6 Solid Copper Wire Mesh on 6 Centers #6 Solid Copper Wire Mesh on 12 Centers Copperclad Wire Mesh may be ordered contact factory for part numbers 0.192 0.487 0.325 0.163 When ordering, specify wire type and size, width, length and spacing. Wire Size #6 Sol Copper #6 Sol Copperweld #8 Sol Copper #8 Sol Copperweld #10 Sol Copper #10 Sol Copperweld Molds for Connecting Prefabricated Wire Mesh Weld Mold Price Handle Type Number Key Clamp BCC-14 BCC-14 BCC-14 BCC-14 BCB-34 BCB-34 B-6205 B-6207 B-6209 B-6210 B-6211 B-6212 Adjoining sections of mesh are to be exothermically welded by installer using BURNDYWeld™ molds and powder. 18 18 18 18 18 18 included included included included included included Weld Metal #25 #15 #15 #15 #15 #15 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding BURNDYWeld™ PREFABRICATED WIRE MESH The prefabricated wire mesh is a convenient, efficient and economical means of improving grounding systems at facilities where large area grounds are required. Wire Choices Wire mesh is made from solid wire, either copper clad steel or pure copper. Copper clad steel wire has the strength of steel combined with the higher conductivity and corrosion resistance of copper. The two metals are permanently bonded and act as a single material. Silver Brazed Joints The long wires and cross wires of wire mesh are silver brazed at their crossing points. This method provides joints with a breaking strength strong enough to resist separation during installation and strong enough to bear the traffic of heavy vehicles. Like the wire itself, the silver brazed joints are highly resistant to corrosion. Moreover, electrical continuity of a silver brazed joint is excellent. Installation Interconnecting Wire mesh is easily and economically installed. No expensive, special equipment is necessary, and there are no time consuming special handling procedures. The strong, pliable mesh is simply unrolled over the ground, interconnected using BURNDYWeld™ connections to attach adjacent sections of mesh, and BURNDYWeld™ to the main ground grid or ground rods. The mesh may be covered with a layer of earth or crushed stone. The BURNDYWeld™ process provides a rapid, economical, permanent, and highly conductive method of interconnecting wire mesh in the field. When used to control step and touch potentials in an electrical substation, the mesh does not replace the main ground grid. However, the main grid can be installed to control the station resistance without regard to the step and touch potentials. A properly designed system employing prefabricated mesh which is periodically interconnected to the main grid, will control the step and touch potentials. The BURNDYWeld™ process is a controlled reaction involving molten, superheated copper. It is ideal for connecting mesh because D-87 the reaction occurs quickly which fuses the wires together into a solid mass. The resulting weld is permanent and corrosion resistant. The large weld area provides current carrying capacity equal to the mesh conductors. A semipermanent graphite mold is used in making the BURNDYWeld™ connections. The mold controls the direction and speed of the molten metal and determines the shape of the weld. The equipment is lightweight, portable and easy to use. No outside source of heat or power is needed, and only a minimum of training is necessary. The mesh can be interconnected by this process even under adverse working conditions. The adjacent mesh sections are best joined by the exothermic parallel type BCC-14 connection. For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding B-106 & B-107 HANDLE CLAMPS BURNDYWeld™ Handle Clamps make possible the use of many different sizes and types of molds with only two different clamps. The two handle clamps are catalog numbers B-106 and B-107. These will fit 95% of all standard BURNDYWeld™ molds. 1. Use B-106 clamps for all molds having a price key 4, 7, 17, 22 or 24. These molds are a nominal 3 1/8 x 3 1/8 square. 2 Use B-107 clamps for all molds having a D-88 price key 5, 6, 8 or 23. These molds are a nominal 4 x 4 square. 3. All molds having a price key 2, 3, 9, 10, 11, 12, 14, 15 or 16 have an attached frame; separate handles are not required. B40-0106-75 HANDLE ATTACHMENT This Handle Attachment is used to hold Price Key-14 molds in position. It easily attaches to the B-106 Handle Clamp. This Handle Attachment can be used with weld types BCRE-1 and BCRE-4. Catalog Number B40-0106-75 B40-0106-75 Shown Attached to B-106 Handle Clamps B40-0106-75 MOLD SUPPORT CLAMP The Mold Support Clamp is used to hold a mold in position on a vertical steel column or angle. It is easily attached to the Handle Clamps. The Mold Support Clamp can be used with weld types BCS-3, BCS-18, BCS-23 and BCS-27. Catalog Number B40-3657-00 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding VERTICAL MAGNETIC CLAMPS Magnetic Clamps are used to hold a mold in position on a vertical steel surface. The magnetic clamp can be purchased complete with B-106 Handle Clamps or if you already have a set of handle clamps, you can order just the magnetic mounting assembly. The mounting assembly can easily be mounted on the prongs of your existing B-106 handle clamps. A minimum of 10 is required. B40-4431-00 B40-4431-01 D-89 Magnetic Clamps With B106 Handle Catalog Fits Molds For Use With Number W/Price Key Weld Types Catalog Number 8404431-00 840-4431-01 4 & 17 BCS-3, 4, 7 & 23 Magnetic Clamp Only Fits Handle For Use With Clamps Weld Types B-106 & B-107 BCS-3, 4, 7 & 23 HORIZONTAL & VERTICAL CHAIN CLAMPS Chain Clamps are used to hold a mold in position on horizontal or vertical pipe up to 4 in diameter. For larger pipe a 20 chain extension is available to allow the chain clamps to be used on pipe up to 10 in diameter. The chain clamp can be purchased complete with B-106 or B-107 Handle Clamps or if you already have a set of handle clamps, you can order just the chain clamp and mounting assembly. The mounting assembly can easily attached to your existing handle clamps. 20 Chain Extension catalog number B40-0106-27. B106-32/B107-32 B40-0106-78 Catalog Number Fits Molds W/Price Key B106-32 B107-32 B106-37 B107-37 B106-41 4, 17, 22 & 24 5, 6 & 23 4, 17, 22 & 24 5, 6 & 23 4, 17 Catalog Number Chain Clamps For Use With Weld Types BCS-3, 4, 7, 23 & BCRE-6 BCS-3, 4, 7 & 23 BCS-1, 2, 5, 8 & 9 BCS-1, 2, 5, 8 & 9 BCS-6, 18 & BCRE-3 B-106 & B-107 B-106 & B-107 B-106 & B-107 BCS-3, 4, 7, 23 & BCRE-6 BCS-1, 2, 5, 8 & 9 BCS-6, 18 & BCRE-3 B40-0106-77 Pipe Position Vertical Vertical Horizontal Horizontal Vertical Chain Clamp Only (Handle Clamps Not Included) Fits Handle For Use With Clamp Weld Types Pipe Position B40-0106-76 B40-0106-78 B40-0106-77 B40-0106-76 Vertical Horizontal Vertical B106-41/B107-41 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding BURNDYWeld™ ACCESSORIES B38-0330-00 CABLE CLAMP The BURNDYWeld™ Cable Clamp is recommended for holding a wide range of cables properly in place in molds when welding cables that are under tension. This prevents the cables from pulling out of the mold when the weld is made. D-90 CABLE CLEANING AND CARD CLOTH BRUSH The Cable Cleaning Brush is recommended for cleaning heavily oxidized cables. The V-shape brushes permit their use over a wide range of cable sizes. Brush assembly consists of a handle with two stiff wire bristle brushes that are rotatable, for longer life and are replaceable. The Card Cloth Brush is used for cleaning large conductors and bus bar. It has short stiff bristles. These brushes are for cleaning cable only, not molds. The Mold Cleaning Brush B38-3922-00 is used to clean the graphite mold without scratching the mold. B38-0135-00 Cable Cleaning Brush Replacement Brush Card Cloth Brush Mold Cleaning Brush B38-0306-00 B38-0135-00 B38-0135-01 B38-0306-00 B38-3922-00 B38-3922-00 MOLD CLEANERS Mold Cleaners are used to clean the slag from molds that are not split through the crucible. B40-0319-01 B40-0319-03 for cartridge sizes #15 through #65 for cartridge sizes #90 through #500 PACKING MATERIAL Packing material is used to prevent the molten weld metal from leaking out of the mold. When the cable opening becomes worn from heavy use, the packing material may be used to prolong mold use. It is also used around 7 strand cable to prevent leaking. Packing material comes in a 1 lb. or 5 lb. package. Catalog Number B38-4129-00 B38-4129-05 Description 1 lb. package 5 lb. package For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding BURNDYWeld™ ACCESSORIES D-91 BURNDYWeld™ TOOL KIT B38-0302-00 B38-0302-02 B38-0303-00 Tool Kit with Tools Shown except Rasp Tool Kit with Tools Shown and Rasp Tool Box only BURNDYWeld™ TOOLS B38-0309-00 B38-0304-00 B38-0307-00 B38-3922-00 B38-0308-00 B38-0305-00 B38-0101-00 B38-0306-00 Flint Ignitor 8 File Crimping Tool Mold Cleaning Brush 6 Screwdriver Wire Brush Rasp Card Cloth Brush B38-0101-00 RASP B38-0309-00 FLINT IGNITOR This tempered steel, curved rasp is recommended for removing rust and mill scale from steel and cast iron surfaces. The blade is replaceable. To order replacement rasp blade, specify catalog number B38-0101-01. The B38-0309-00 Flint Ignitor is used to ignite the starting powder. Each mold that is sold with a frame has a Flint Ignitor included. For added safety a Flint Ignitor extension is available, catalog number B38-0904-00, that attaches to the B38-0309-00 Flint Ignitor. This allows installers to stay approximately 36 away from the mold. Not recommended for use on galvanized surfaces. To order replacement flints, specify part number B38-0309-01. For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding GROUND ROD DRIVING SLEEVES Ground Rod Driving Sleeves are placed over the top of a ground rod while driving it into the ground. This prevents the top from mushrooming or flaring out. Ground rod driving sleeves are available in sizes to fit all standard unthreaded ground rods. D-92 Catalog Number For Use On B38-3662-01 B38-3662-02 B38-3662-05 B38-3662-03 B38-3662-06 B38-3662-04 1/2 Copper Clad or Steel Ground Rod 5/8 Copper Clad Ground Rod 5/8 Steel Ground Rod 3/4 Copper Clad Ground Rod 3/4 Steel Ground Rod 1 Copper Clad Ground Rod SHIM STOCK AND ADAPTER SLEEVES BURNDYWeld™ molds designed for larger cable sizes can be used on smaller diameter cables if copper adapter sleeves or shim stock are utilized. The copper shim stock, .0108 x 1-1/2 x 3, is normally wrapped around cable until the diameter is about equal to the cable opening. A tight fit is not necessary as the shim stock will unwrap slightly and prevent leakage of weld metal. To order shim stock use part number B38-0329-00. Shim stock comes 100 pieces per box. For Use on Cable Size Stranded Solid #12, #14 #9. #10 #7, #8, #10 #6 #4, #5 #4 #2 #1 1/0, #1 2/0, 1/0 4/0 250 MCM 350,400 MCM 250, 300, 350 MCM 750,800 MCM #10, #12, #14 #8. #9. #10 #6, #8 #5 #3, #4 #2 #1 1/0 2/0 3/0 — — — — — Part No. Use in Mold Size BA-200 BA-208 BA-201 BA-202 BA-207 BA-204 BA-203 BA-209 BA-205 BA-240 BA-211 BA-212 BA-213 BA-214 BA-215 #6 STR & Sol #4 Sol #4 #2 #2 #1 1/0 2/0 3/0 & 4/0 Sol 4/0 300 MCM 350 MCM 500 MCM 500 MCM 1000 MCM Sleeve Dimensions O.D. I.D. Length .156 .203 .227 .292 .302 .340 .370 .420 .469 .524 .625 .677 .811 .811 1.156 .111 .140 .177 .198 .246 .246 .307 .359 .385 .437 .545 .595 .762 .700 1.05 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.25 1.25 1.50 1.50 1.50 For mold types or BURNDYWeld™ items not shown, please contact factory or refer to full BURNDYWeld™ catalog. BURNDY Grounding TROUBLE SHOOTING TIPS PROBLEM PROBABLE CAUSE CORRECTION TO MAKE Insufficient metal to make weld. Worn mold resulting in leaking weld metal. Replace mold. If only worn around conductor opening, use duct seal around conductor. Do not get duct seal into mold cavity. Wrong size cartridge for mold. Check ID plate for mold and compare with number on bottom of cartridge. Too much spillage when dumping powder. Carefully open lid while holding over crucible and dump. Wrong mold for conductor being used. Replace with correct mold. In some applications, shim stock or adapter sleeves can be used to enlarge cable to fit mold. Handle clamps not properly adjusted. Remove cotter pin between the handles of the mold and adjust handle tension by backing out the eye bolt. Dirt or slag stuck in parting line of mold. Clean mold thoroughly between connections. Bent or out-of-round cable. Straighten or cut out bad section of cable. Handle clamps will not lock closed. Handle clamps not properly adjusted. Remove cotter pin between the handles of the mold and adjust handle tension by backing out the eye bolt. Excessively high weld, bubbly or gassy appearance, poor weld. Moisture in mold. Pre-heat mold to above 220˚ F with a propane torch, or ignite a sacrificial shot in mold with pieces of scrap conductor in it. If it is a horizontally split mold, shoot 3/4 of the recommended cartridge to make sure you do not lock up mold. Oil, grease, moisture or foreign material on conductors. Pre-heat conductors with propane torch then use a clean wire brush on conductor to remove any residue left on conductors. If welding to cast iron or steel surface, weld area must be cleaned down to bright metal. Duct seal in weld cavity. Take special precautions to keep duct seal out of weld cavity. Weld powder has gotten wet. Replace with fresh, dry weld powder. Mold worn or chipped around disc seal allowing powder to leak into mold cavity. Replace mold. Forgot to use steel disc or did not seat it properly at bottom of crucible. Make sure disc is seated at bottom of crucible before pouring the powder into crucible. Mold does not close tightly causing weld metal to leak out. Weld metal blows out top of mold. D-93 BURNDY Grounding TROUBLE SHOOTING TIPS (continued) PROBLEM PROBABLE CAUSE CORRECTION TO MAKE Cannot ignite powder. Insufficient starting powder in ignition pocket on mold lid. Place at least half of starting powder in ignition pocket of mold lid. Use all starting powder for each connection. Flint ignitor not shooting enough spark. Clean flint ignitor according to directions on box or replace flint ignitor. Starting powder lumped together. Break up starting powder on lid with edge of powder tube. Starting powder has gotten wet. Remove shot from mold and replace with a dry cartridge. Improper cleaning of mold. Use mold cleaner, soft natural bristle brush or clean rag to clean mold between shots. Do not use wire brush or screwdriver on molds. Bent or out of round cable causes chipping and premature wear of the mold. Use caution when closing mold. Do not force mold shut around bent, twisted or out of round conductors. Weight of mold not supported during reaction causing mold to slip when cable melts. Use locking pliers on ground rod under mold to support the weight of the mold during the reaction. Moisture or contaminant on cable or ground rod. Pre-heat conductors with propane torch then use a clean wire brush on conductors to remove any residue left on conductors. Improperly cleaned area on steel. An area larger than the weld area should be cleaned down to bright clean metal. Moisture or contaminant on cable or ground rod. Pre-heat conductors with propane torch then use a clean wire brush on conductors to remove any residue left on conductors. Cable is improperly positioned in mold, blocking the flow of weld metal. Position cable in mold in accordance with directions for mold. If directions are not available, position top of cable in the center of where the liquid weld metal hits the steel. D-94 Mold wearing out too fast. Poor weld to ground rod. Weld will not stick to steel surface. Weld will not stick to cast iron surface. Cable pulls out of mold when it is fired. All of the causes listed under welding to steel surface also apply to this section. Not using CI (Cast Iron) powder. Specify “CI” behind cartridge when ordering powder (i.e. 25 CI). Cables are either twisted or under tension. Use B38-0330-00 cable clamp or other method to remove tension. Cut out severely twisted cable. BURNDY Overhead PRODUCT LINE TABLE OF CONTENTS TAP CONNECTORS Mechanical (Bolted) ..........................E-4 - E-17 Compression...................................E-17 - E-38 Transformer and Equipment ...........E-39 - E-41 COMPRESSION SPLICES Service Entrance ............................E-44 - E-46 Neutral .......................................................E-47 Jumper ............................................E-48 - E-52 Repair Sleeve .................................E-53 - E-54 Full Tension.....................................E-55 - E-68 DEADEND FITTING AND ACCESSORIES Loop................................................E-70 - E-71 Primary and Strain Bus ..................E-72 - E-73 Full Tension Distribution or Transmission .................................E-74 - E-79 Stockbridge Damper ..................................E-80 COMPRESSION TERMINALS AND ACCESSORIES........................E-81 - E-89 E-1 BURNDY Overhead TAP CONNECTORS TABLE OF CONTENTS E-2 MECHANICAL (BOLTED) Mechanical Tap Connectors ............................E-3 Types KS & KS-3.............................................E-4 Type SC...........................................................E-4 Type KSU ........................................................E-5 Type KVS.........................................................E-5 Type KVSW .....................................................E-6 Types KVSU & KVS ........................................E-7 Type KVS-A .....................................................E-8 Types UC-L, UC-K...........................................E-9 Type CP-A .....................................................E-10 Type VP .........................................................E-11 Type UW-R ....................................................E-11 Type UC.........................................................E-12 Type CP.........................................................E-12 Type QPX ......................................................E-13 Type VT .........................................................E-14 Types UCG-R & UCG-RS .............................E-15 Types UC-R & UC-RS ...................................E-15 Type LSC.......................................................E-16 COMPRESSION Compression Tap Connectors .......................E-17 Type YC-C .....................................................E-18 Type YP-C .....................................................E-18 Type YC-A .....................................................E-19 Type YP-U .....................................................E-20 Type YPC-U ...................................................E-21 Type YC-U .....................................................E-22 Types YPC-A-U & YPC-R-U ..........................E-22 Type CC.........................................................E-23 Seven Connector Selector Chart ..................E-24 Types YHO & YHD.........................................E-25 Types YHN & YHR.........................................E-26 LOKTAP™ .....................................................E-27 Type YCT .......................................................E-28 Type YOT .......................................................E-28 Type YTU-R-R ...............................................E-29 Type YOT-R-R ................................................E-30 Type YNT-R-R................................................E-30 Type YNTA-R .................................................E-31 Type STS-4N .................................................E-31 Type YTA-R-2N ..............................................E-32 Types YKA-R-2N & YKA-A-2N.......................E-33 Type YSA-R-2N .............................................E-34 Type YTA-2N..................................................E-34 Type YKA-2N .................................................E-35 Type YCB-R ...................................................E-36 Types YCB-U & YCB-R-U..............................E-37 Types J990 & J1252......................................E-37 Types YHO-J, YHD-J, YHN-J .........................E-38 TRANSFORMER AND EQUIPMENT Type E-C-G....................................................E-39 Types KC2 & EQC632C ................................E-40 Type YA-2LH ..................................................E-40 Type YE-LH ...................................................E-41 Type YE-R, YE-W ..........................................E-41 BURNDY Overhead MECHANICAL (BOLTED) TAP CONNECTORS BURNDY's line of mechanical tap connectors is the most complete, dependable and economical available. These mechanical connectors consist of service, parallel, and midspan types. Generally the alloys and hardware used depend on whether the connector is for a strain or current carrying application, and is made of aluminum or copper. Particular alloys and hardware are selected for strength, conductivity, durability, ductility and resistance to corrosion. In a copper connector high strength alloys are used in mechanical clamping components and high conductivity alloy in current carrying elements. Aluminum clamp type connectors are made of alloy 356, which is impervious to stress corrosion. In its heat-treated state, it has high strength and is used for both current carrying and clamping elements. Hardware is high strength and corrosionresistant. In copper connectors, DURIUM™, a silicone bronze alloy, is used. Anodized aluminum alloy 2024-T4 bolts and 6061-T6 nuts are used in aluminum connectors. They provide the best combination of strength, resistance to galling and corrosion, and their thermal coefficient of expansion is most suitable for aluminum. To insure dependable connections, bolts should be tightened to the recommended torque values shown below. These mechanical tap connectors are mainly used in overhead distribution systems to provide primary service taps and/or secondary service drop connections to the end users. Features and Benefits • High strength alloys. ◊ Provides efficient and reliable performance. • Range taking. ◊ Accommodates a large range of conductors in either groove reducing inventory to a minimum. • Matched groove designs. ◊ Ensures maximum contact with conductors accomodated. • Hex bolts, nuts and washers. ◊ Provides high contact pressure and rapid assembly. A few of the key features and benefits of these connectors are: RECOMMENDED TIGHTENING TORQUE STANDARD WRENCH SIZE RECOMMENDED TORQUE (Inch BOLT SIZE BOLT Lbs.) DURIUM AND GALVANIZED STEEL HARDWARE 1/4 - 20 80 7/16 5/16 - 18 180 1/2 3/8 - 16 240 9/16 1/2 - 13 480 3/4 5/8 - 11 660 15/16 3/4 - 10 1050 1-1/8 ALUMINUM HARDWARE* 1/2 - 13 300 3/4 5/8 - 11 480 15/16 3/4 - 10 650 1-1/8 * Aluminum bolts are lubricated. NUT 7/16 1/2 9/16 3/4 15/16 1-1/8 3/4 15/16 1-1/8 E-3 BURNDY Overhead TYPES KS & KS-3 SERVIT® For Copper, Copperweld Compact, high strength, high copper alloy SERVIT® split-bolt has free-running threads, and easy to grip wrench flats. Highly resistant to season cracking and corrosion, the SERVIT® provides maximum pressure and assures secure connection on all combinations of run and tap conductors. Type KS-3, similar to Type KS, accommodates 3 maximum size conductors. E-4 CATALOG NUMBER CONDUCTOR COPPER RANGE FOR MIN. TAP EQUAL RUN WITH MAX. AND TAP RUN SOL. COPPERWELD MAXIMUM TYPE STR. A TYPE D KS90 KS15 KS17 KS17-3* KS20 KS20-3* KS22 KS22-3* KS23 KS25 KS26 KS27 KS29 KS31 KS34 KS39 KS44 12 Str. - 8 Str. 10 Str. - 8 Str. 8 Str. - 6 Sol. 8 Str. - 6 Sol. 8 Str. - 4 Sol. 8 Str. - 4 Sol. 6 Str. - 2 Sol. 6 Str. - 2 Sol. 6 Str. - 2 Str. 4 Str. - 1/0 Str. 2 Str. - 2/0 Str. 1 Str. - 3/0 Str. 1 Str. - 250 1/0 Str. - 350 2/0 Str. - 500 4/0 Str. - 750 300 - 1000 — — 3 #12 3 #12 3 #10 3 #10 3 #8 3 #8 3 #7 3 #5 7 #7 — 7 #5 19 #8 19 #6 19 #5 — — — 9-1/2D 9-1/2D 8D 8D 6D 6D 5D 4D — — — — — — — 16 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 8 Sol. 8 Str. 1/0 Str. 2/0 Str. 4/0 Str. 4/0 Str. #10 #8 #6 #6 #4 #4 #2 #2 #1 2/0 3/0 — 4/0 — — — — — — 8A 8A 6A 6A 4A 4A 3A 2A — — — — — — — * Not UL or CSA listed. TYPE SC SERVIT® COVER HUG-A-BUG Used indoors or outdoors this compact, onepiece plastic SERVIT® cover, saves time and material, eliminates costly taping of split-bolts. Positive latch snaps easily and quickly over connector, ideal for tight quarters. Self positioning plastic fingers wrap around wires fully insulating joint. UL listed for 600 volt indoor application. Three covers accommodate a range of 6 SERVIT® sizes through 2/0 Str. CONDUCTOR RANGE *FOR FOR CATALOG RANGE FOR EQUAL RUN AND TAP MIN. TAP WITH MAX. CABLE RUN USE USE NUMBER MIN. MAX. MIN. MAX. WITH WITH SC4 SC4 SC2 SC2 SC2/0 SC2/0 8 Str. 8 Str. 6 Str. 6 Str. 4 Str. 2 Str. 6 Sol. 4 Sol. 2 Sol. 2 Str. 1/0 Str. 2/0 Str. * UL listing of Type SC Cover applies to use on BURNDY® SERVIT™ Type KS and to equivalent split-bolt connectors indicated strip length is maintained, maximum indicated 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 6 Sol. 4 Sol. 2 Sol. 2 Str. 1/0 Str. 2/0 Str. KS17 — KS20 — KS22 KSA6 KS23 KSA4 KS25 KSA2 KS26 KSA1/0 conductor sizes are not exceeded, and connector is properly located within recess provided for it. BURNDY Overhead TYPE KSU UNIVERSAL SERVIT® For All Combinations of Copper, Aluminum, ACSR, AAAC, 5005, & Steel Tin-plated, high strength copper alloy SERVIT® with spacer. Spacer separates dissimilar conductors and provides long contact length that prevents high pressure point contacts between run and tap conductors. Use of PENETROX™ joint compound recommended with aluminum or ACSR. 486A Copper Only CONDUCTOR RUN CATALOG CROSS NUMBER FLAT L KSU17 KSU20 KSU22 KSU23 KSU25 KSU26 KSU27 KSU29 KSU31 KSU34 .62 .69 .74 .81 .93 1.04 1.38 1.38 1.69 2.00 .92 1.05 1.25 1.48 1.77 1.93 2.34 2.50 2.88 3.12 W COPPER & ALUMINUM .70 12 Sol. - 6 Sol. .78 10 Sol. - 4 Sol. .84 10 Sol. - 2 Sol. .94 8 Str. - 2 Str. 1.06 2 Str. - 1/0 Str. 1.19 1/0 Str. - 2/0 Str. 1.58 1 Str. - 3/0 Str. 1.58 1 Str. - 250 1.91 4/0 Str. - 350 2.28 400 - 500 MAXIMUM CONDUCTOR E-5 STEEL SOL. 3 STR. RECOMMENDED NOM. BWG TIGHTENING BWG DIA. TORQUE in.-lb. TAP ACSR, AAAC, 5005 COPPER & ALUMINUM 8 (6 - 1) 12 Sol. - 6 Sol. 6 (6 - 1) 10 Sol. - 4 Sol. 6 (6 - 1) - 4 (7 - 1) 10 Sol. - 2 Sol. 3 (6 - 1) - 2 (6 - 1) 8 Sol. - 2 Str. 3 (6 - 1) - 1 (6 - 1) 10 Str. - 1/0 Str. 1 (6 - 1) - 1/0 (6 - 1) 8 Str. - 2/0 Str. 1 (6 - 1) - 2/0 (6 - 1) 8 Sol. - 3/0 Str. 2/0 (6 - 1) - 4/0 (6 - 1) 8 Str. - 250 3/0 (6 - 1) - 4/0 (6 - 1) 4 Str. - 350 336 (30 - 7) - 477 (18 - 1) 2 Str. - 500 ACSR, AAAC, 5005 8 (6 - 1) 6 (6 - 1) 6 (6 - 1) - 4 (7 - 1) 6 (6 - 1) - 2 (6 - 1) 6 (6 - 1) - 1 (6 - 1) 6 (6 - 1) - 1/0 (6 - 1) 8 (6 - 1) - 2/0 (6 - 1) 6 (6 - 1) - 4/0 (6 - 1) 4 (6 - 1) - 4/0 (6 - 1) 2 (6 - 1) - 477 (18 - 1) 8 6 4 — — — — — — — — 8 6 4 — — — — — — 5/32 7/32 1/4 5/16 3/8 7/16 1/2 1/2 5/8 — 165 275 275 385 385 500 650 650 825 TYPE KVS OKLIP™ Mechanical Connector for Copper and Copperweld Compact, two-piece, high strength; high copper alloy BURNDY® OKLIP™ recommended for heavy duty connections. Neoprene rings hold bolts in place during installation. Installed with ordinary wrench. CONDUCTOR COPPER CATALOG NUMBER KVS26 KVS28 KVS31 KVS34 KVS40 KVS44 RUN TAP SOL. 1 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 400 - 500 400 - 800 500 - 1000 6 Str. - 2/0 Str. 10 Str. - 4/0 Str. 10 Str. - 350 10 Str. - 500 3/0 Str. - 800 3/0 Str. - 1000 3/0 4/0 — — — — COPPERWELD MAX. RUN AND TAP STR. 7 #8 7 #6 19 #8 19 #6 19 #5 — TYPE V — V3/0 V250 V350 — — BURNDY Overhead TYPE KVSW OKLIP™ Mechanical Connector for Copper and Copperweld Similar to OKLIP™ Type KVS except for high copper alloy spacer that separates run and tap conductor. Provides high contact pressure, confines conductor strands, and assures vibration proof connection. Longer peened bolt, permits swivel action for easier installation. E-6 CATALOG NUMBER KVSW26 KVSW28 KVSW31 KVSW34 KVSW40 KVSW44 CONDUCTOR RUN TAP 2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 400 - 500 400 - 800 500 - 1000 6 Sol. - 2/0 Str. 6 Sol. - 4/0 Str. 4 Sol. - 350 4 Str. - 500 4/0 - 800 250 - 1000 BURNDY Overhead TYPES KVSU, KVS UNIVERSAL OKLIP™ Mechanical Connector for All Combinations of Copper, Aluminum†, ACSR†, AAAC and 5005 Compact, tin-plated, high strength, high copper allow two-piece connector with spacer and tin-plated silicone bronze DURIUM™ hardware. Recommended for heavy duty connections. Spacer separates dissimilar conductors and provides long contact length. Neoprene ring prevents loss of shorter bolt during installation. Longer peened bolt, permits swivel action for easier installation. E-7 Use of PENETROX™ joint compound recommended with aluminum and ACSR. CONDUCTOR RUN TAP CATALOG NUMBER COPPER & ALUMINUM† ACSR†, AAAC, & 5005 COPPER & ALUMINUM† ACSR†, AAAC, & 5005 KVSU26 KVSU28 KVSU31 KVSU34 KVSU40 KVSU44 2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 400 - 500 400 - 800 500 - 1000 3 - 2/0 1/0 - 4/0 4/0 - 300 336.4 - 397.5 336.4 - 715.5 397.5 - 900 6 Str. - 2/0 Str. 6 Str. - 4/0 Str. 5 - 350 4 -500 4/0 - 800 4/0 - 1000 6 - 2/0 6 - 4/0 6 - 300 5 - 397.5 3/0 - 715.5 4/0 - 900 † Accommodates compressed conductors within diameter range. CONDUCTOR COPPER CATALOG NUMBER KVS26 KVS28 KVS31 KVS34 KVS40 KVS44 RUN TAP SOL. COPPERWELD MAX. RUN AND TAP STR. 1 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 400 - 500 400 - 800 500 - 1000 6 Str. - 2/0 Str. 10 Str. - 4/0 Str. 10 Str. - 350 10 Str. - 500 3/0 Str. - 800 3/0 Str. - 1000 3/0 4/0 — — — — 7 #8 7 #6 19 #8 19 #6 19 #5 — TYPE V — V3/0 V250 V350 — — BURNDY Overhead TYPE KVS-A ALUMINUM OKLIP™ Mechanical Connector for All Combinations of Copper, Aluminum†, ACSR†, AAAC & 5005 Three-piece, high-conductivity, non-copper bearing aluminum alloy connector with thick spacer and aluminum hardware. Hardware in KVS26A and KVS28A is stainless steel. Recommended for heavy duty dissimilar metal applications. Spacer separates conductors and provides long contact length. Belted entrances prevent chafing and permit easier assembly of conductors. Longer, peened bolt, permits swivel action for easier installation. Neoprene ring prevents loss of shorter bolt. PENETROX™ joint compound recommended with aluminum and ACSR. E-8 CONDUCTOR CATALOG NUMBER KVS26A KVS28A KVS31A KVS34A KVS40A KVS44A RUN TAP COPPER & ALUMINUM† ACSR†, AAAC, & 5005 COPPER & ALUMINUM† ACSR†, AAAC, 5005 2STR. - 2/0 STR. 1/0 STR. - 4/0 STR. 250 - 350 400 - 500 400 - 800 500 - 1000 4 - 2/0 1/0 - 4/0 4/0 - 336.4 336.4 - 397.5 336.4 - 715.5 397.5 - 900 10 STR. - 2/0 STR. 10 STR. - 4/0 STR. 6 STR. - 350 4 STR. - 500 3/0 STR. - 800 3/0 STR. - 1000 6 - 2/0 6 - 4/0 6 - 336.4 5 - 397.5 3/0 - 715.5 3/0 - 900 † Accommodates compressed conductors within diameter range. THESE CONNECTORS CAN ACCOMMODATE ACSR CONDUCTORS OVER ARMOR ROD WITHIN THE DIAMETER RANGE INDICATED. Application Over Armor Rod CATALOG NUMBER KVS26A KVS28A KVS31A KVS34A KVS40A KVS44A CONDUCTOR RANGE BY DIAMETER MIN. RUN MIN. TAP MAX. RUN & DIA. DIA. TAP DIA. .281 .360 .565 .728 .728 .806 .116 .116 .184 .216 .470 .470 .447 .564 .681 .814 1.036 1.162 H J L W 2 2-3/8 3 3-3/8 4 4-1/2 5/16 3/8 1/2 1/2 1/2 5/8 1-3/8 1-5/8 2 2-1/2 3-1/8 3-1/2 1-5/8 2 2-5/8 2-5/8 3 3-3/8 BURNDY Overhead TYPE UC-L UNIVERSAL PARALLEL CLAMP For All Combinations of Copper, Aluminum†, ACSR†, 6201, 5005, Steel and Copperweld Interlocking finger design accommodates large range of conductor sizes. Tin-plated, cast of high copper alloy and clamped with plated steel bolt, PENETROX™ joint compound recommended with aluminum and ACSR. ACSR†, CATALOG COPPER & ALUM. 6201, STEEL NUMBER (EITHER GROOVE) 5005 COPPERWELD NOM. DIA. AWG UC8W26-L *UC2W28-L 8 Sol. - 2/0 Str. 2 Sol. - 4/0 Str. 6 - 1/0 3 - 4/0 8 Sol. - 7 #7 3 #8 - 7 #6 5/32 - 7/16 9/32 - 9/16 INSTALLATION TOOLING COPPER TIGHTENING CONDUCTOR TORQUE SIZE (AWG) (in.-lbs.) 8 Sol. - 4-3 Str. 4-3 Str. - 4-3 Str. #8 #6 - #4 75 110 E-9 DIMENSIONS H J W L 1 1-1/2 1-1/8 1-1/2 5/16 3/8 1-7/16 1-3/4 † Accommodates compressed conductors within diameter range. TYPE UC-K UNIVERSAL PARALLEL CLAMP For All Combinations of Copper, Aluminum†, ACSR, Steel and Copperweld Interlocking finger design accommodates large range of conductor sizes. Tin-plated, cast of high copper alloy and clamped with silicon bronze DURIUM™ bolt, PENETROX™ CATALOG NUMBER UCK-1† UCK-2 UCK-3* FOR USE WITH: joint compound recommended with ACSR. Applications include grounding for the Cable TV industry. CONDUCTOR RANGE GROOVE A GROOVE B MAXIMUM MINIMUM MAXIMUM MINIMUM SIZE SIZE SIZE SIZE Aluminum or Galvanized 1/0 ACSR or 2/0 Str. Copper #8 Sol. Copper Steel Strand to Copper or 7/16 Galvanized #6 ACSR 7/16 Copperweld, 9-1/2D Copperweld Copper Bonded Steel Wire Steel Strand 2A Copperweld Aluminum or Galvanized 1/0 ACSR or 1/0 ACSR or Steel Strand to Aluminum or 7/16 Galvanized #6 ACSR 7/16 Galvanized #6 ACSR Galvanized Steel Strand Steel Strand Steel Strand 2/0 Str. Copper #8 Sol. Copper 2/0 Str. Copper #8 Sol. Copper Copper to Copper 7/16 Copperweld, 9-1/2D 7/16 Copperweld 9-1/2D Copperweld 2A Copperweld Copperweld 2A Copperweld † Accommodates compressed conductors within diameter range. INSTALLATION TORQUES CONDUCTOR TORQUE SIZE (in.-lbs.) #8 75 #6 - #4 110 1/0 - 2/0 150 L DIMENSIONS H J W 1 1-7/16 5/16 1-7/16 BURNDY Overhead TYPES CP-A PARALLEL CLAMP For All Combinations of Copper, Aluminum†, ACSR†, 6201 & 5005 Type CP-A is recommended for tap or parallel connections. High strength, high conductivity aluminum body and hardware provide corrosion resistant assembly. Long contact surface insures excellent contact and full conductivity. PENETROX™ joint compound recommended for all combinations. E-10 Fig. 1 Fig. 2 CATALOG NUMBER CP26A26A CP27A27A CP28A28A CP29A29A CP30A30A CP31A31A CP32A32A GROOVE A COPPER & ACSR, 6201, 5005 ALUMINUM ACSR, 6201, 5005 1/0 2/0 101.8 (12-7) 110.8 (12-7) 3/0 134.6 (12-7) 4/0 159 (12-7) 203 (8-7) 176.9 (12-7) 190.8 (12-7) 266.8 (18-1, 6-7, 26-7) 211.3 (12-7) 300 (26-7, 30-7) 336.4 (18-1) 203.2 (16-19) 336.4 (26-7, 30-7) 397.5 (18-1) 1/0 2/0 101.8 (12-7) 110.8 (12-7) 3/0 134.6 (12-7) 4/0 159 (12-7) 203 (8-7) 176.9 (12-7) 190.8 (12-7) 266.8 (18-1, 6-7, 26-7) 211.3 (12-7) 300 (26-7, 30-7) 336.4 (18-1) 203.2 (16-19) 336.4 (26-7, 30-7) 397.5 (18-1) CP34A34A 397.5 (26-7, 30-7) 477 (18-1) CP37A37A 500 (30-7) 556.5 (24-7, 26-7, 30-7) 636 (36-1) 605 (24-7) 3/0 Sol. - 2/0 Str. 4/0 Sol. - 3/0 Str. † Accommodates compact and compressed conductors within diameter range. For other sizes contact factory. 4/0 Str. 250 266.8 300 336.4 350 397.5 400 GROOVE B COPPER & ALUMINUM FIG. NO. L 1 4 DIMENSIONS H W 3/0 Sol. - 2/0 Str. 4/0 Sol. - 3/0 Str. 4/0 Str. 250 266.8 2-1/8 2-7/8 300 4-1/2 2-3/8 336.4 350 397.5 400 450 477 500 397.5 (26-7, 30-7) 477 (18-1) 450 477 500 636 500 (30-7) 556.5 (24-7, 26-7, 30-7) 636 (36-1) 605 (24-7) 636 2 5 3 2-1/2 5-1/4 3-3/8 3 BURNDY Overhead TYPE VP PARALLEL CLAMP For Copper Multiple V-bolt connector especially suited for flexible or extra flexible conductors. Made of high strength, high conductivity copper. Clamping elements accommodate a range of conductor sizes in either groove. V-bolts provide high pressure and compress the conductor over long contact area. Also recommended for jumper connections. CATALOG NUMBER VP2828 VP3030 VP3430 VP3434 VP4030 VP4040 VP4440 VP4646 VP4844 GROOVE A GROOVE B H DIMENSIONS L W 1/0 Str. - 4/0 Str. 1/0 Str. - 300 1/0 Str. - 4/0 Str. 2-1/8 2-1/2 2-3/4 3-1/8 1-3/4 2 3-1/8 3-1/4 2-1/2 1/0 Str. - 300 300 - 500 300 - 500 1/0 Str. - 300 500 - 800 500 - 800 750 - 1000 1000 - 1500 1500 - 2000 1000 - 1500 750 - 1000 3-1/2 3-3/4 3-7/8 4-1/2 4-3/4 4-3/8 5 5-3/8 6-3/8 E-11 2-7/8 3-1/4 3-1/2 4-1/8 TYPE UW-R CLIPIT™ Deadend Clamp for Aluminum†, ACSR†, 6201 and 5005 High strength aluminum casting with galvanized steel U-bolt, extra long aluminum spacer, and caps that confine strands. Holding strength of installations using two CLIPIT™ deadends exceeds rated breaking strength of conductor. Use of PENETROX™ joint compound is recommended. CATALOG NUMBER UW2R UW25R RUN A ACSR, 6201, 5005 ALUMINUM 6-2 6 - 1/0 6 Str. - 2 Str. 6 Str. - 2/0 Str. † Accommodates compressed conductors within diameter range. TAP B ACSR, 6201, 5005 6-2 6 - 1/0 ALUMINUM L DIMENSIONS H W 6 Str. - 2 Str. 6 Str. - 2/0 Str. 1-1/2 1-7/8 2-5/8 2-7/8 1-7/8 2 BURNDY Overhead TYPE UC PARALLEL CLAMP For Range of Copper Type UC connector accommodates large range of conductors in either groove, reducing inventory to a minimum. Interlocking finger design provides firm grip with maximum contact length. High strength, corrosion resistant silicone bronze hardware. One wrench installation. End View Type UC Fig. 1 Fig. 3 Fig. 2 E-12 CATALOG NUMBER CONDUCTOR (EITHER GROOVE) FIG. NO. L H J W 6 Sol. - 1/0 Str. 4 Sol. - 4/0 Str. 2 Sol. - 300 4/0 Str. - 500 300 - 800 500 - 1000 1 2 2 3 3 3 1-3/4 2-1/8 2-3/8 4-1/4 4-1/4 4-1/4 1-5/8 2 2-1/8 2-7/8 3-3/8 3-5/8 3/8 3/8 3/8 1/2 1/2 1/2 1-3/8 1-3/4 2 2-1/2 3 3-1/2 UC6W25 UC4W28 UC2W30 UC2834 UC3040 UC3444 DIMENSIONS’ TYPE CP PARALLEL CLAMP Fig. 1 For Copper High strength, high copper alloy Type CP is recommended for heavy duty parallel connections. Silicone bronze DURIUM™ hardware and cast copper body provides corrosion resistant assembly. Long contact surface provides excellent contact and assures full conductivity. CATALOG NUMBER CP2C2C CP2525 CP2626 CP282C CP2828 CP2929 CP3434 GROOVE Fig. 2 A B FIG. NO. L DIMENSIONS J W 2 Str. 1/0 Str. 2/0 Str. 4/0 Str. 4/0 Str. 250 500 2 Str. 1/0 Str. 2/0 Str. 2 Str. 4/0 Str. 250 500 1 1 1 1 2 2 2 2-1/2 3 3 2-3/4 4 4 5 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1-1/4 1-5/8 1-5/8 1-3/8 2 2 2-1/2 For other sizes contact factory. BURNDY Overhead TYPE QPX VERSITAP™ PARALLEL CLAMP For Copper, Copperweld and Copperweld-Copper The VERSITAP™ Type QPX is recommended for Tee, Cross, Parallel, Butt and Tap connections. Range-taking, only 10 connectors required to accommodate conductor sizes from #6 Str. to 1000 kcmil. Edges are rounded for easy taping. Made of high strength, high conductivity copper alloy and silicone bronze DURIUM™ hardware. E-13 PARALLEL TEE TAP RUN CATALOG NUMBER QPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444 TAP COPPER COPPERWELD COPPERWELD -COPPER 6 Str. - 2 Str. 5 Sol. - 3 #7 8A - 4A 1 Str. - 4/0 Str. 7 #9 - 7 #5 3A - 3/0V 250 - 500 500 - 1000 19 #19 - 19 #6 19 #6 BUTT CROSS 4/0 EK — COPPER COPPERWELD COPPERWELD -COPPER L 6 Str. - 2 Str. 5 Sol. - 3 #7 8A - 4A 1-3/8 1 Str. - 4/0 Str. 6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 500 - 1000 7 #9 - 7 #5 5 Sol. - 3 #7 7 #9 - 7 #5 19 #9 - 19 #6 5 Sol. - 3 #7 7 #9 - 7 #5 19 #19 - 19 #6 19 #6 3A - 3/0V 8A - 4A 3A - 3/0V 4/0 EK 8A - 4A 3A - 3/0V 4/0 EK — 1-7/8 1-3/8 1-3/4 2 1-3/8 1-7/8 2 2-5/8 DIMENSIONS H J W 1-5/8 2 5/16 1-3/8 1-5/8 2-1/8 3/8 5/16 1-7/8 2-1/2 2-3/4 2-5/8 2-7/8 3 3-3/8 3/8 5/16 3/8 2 2-1/8 2-1/4 2-3/8 2-5/8 BURNDY Overhead TYPE VT T-CONNECTOR For Copper Cable to Cable High copper alloy T-connector for cable run, cable tap. DURIUM™ V-bolt clamping elements accommodate large range of cable and are particularly suited for extra flexible cable. (One-wrench installation). CATALOG NUMBER E-14 VT2C2C VT2525 VT2825 VT2828 VT3025 VT3030 VT3425 VT3428 VT3430 VT3434 VT4040 VT4425 VT4428 VT4834 VT4844 VT4848 CONDUCTOR RUN (A) TAP (AA) H L W 8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 8 Sol. - 2 Str. 1-3/8 2-3/8 2-5/8 1 1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 500 - 800 750 - 1000 1500 - 2000 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 300 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 500 - 800 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 300 - 500 750 - 1000 1500 - 2000 1-5/8 1-7/8 2-3/8 2-5/8 2-7/8 4-1/4 3-1/8 3-3/8 3-1/4 3-1/2 3-5/8 3-3/4 4-3/4 4-3/8 4-1/8 5-1/4 5-3/4 6-1/4 1-1/4 1-3/4 1-1/8 2 1-1/4 1-3/4 2 2-1/4 2-5/8 1-1/4 1-3/4 2-1/4 2-1/8 3-3/4 BURNDY Overhead TYPES UCG-R & UCG-RS TAPIT™ PARALLEL CLAMP For All Combinations of Copper, Aluminum†, ACSR†, 6201 & 5005 Multiple purpose parallel groove clamp made of high strength, high conductivity, noncopper bearing aluminum alloy. Properly proportioned to minimize stress corrosion and deterioration by galvanic action. Interlocking fingers on connector body halves prevent mismatching. Square shank, hex CATALOG NUMBER WITH WITHOUT STRIPSEAL STRIPSEAL UCG25R2RS** UCG25RS UCG28RS UCG32RS UCG25R2R** UCG25R UCG28R UCG32R head, round collar, high strength galvanized steel bolt allows one or two-wrench installation. Also supplied pre-filled with PENETROX™ joint compound and Stripsealed. E-15 GROOVE A COPPER & ACSR†, 6201, ALUMINUM† & 5005 GROOVE B COPPER & ACSR†, 6201, ALUMINUM† 5005 6 Sol. - 1/0 Str. 8 Str. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 397.5 6 Sol. - 2 Str. 8 Str. - 1/0 Str.* 1/0 Str. - 4/0 Str. 8 Str. - 2/0 Str. * Maximum recommended combinations: 1/0 Aluminum or ACSR Run - #2 Str. Copper Tap; 1/0 Copper Run - 1/0 Aluminum or ACSR Tap. 8 - 1/0 6 - 1/0 1/0 - 4/0 1/0 - 336.4 † Accommodates compact and compressed conductors within diameter range. 8-2 6 - 1/0 6 - 4/0 6 - 1/0 L 1-1/8 1-3/8 1.38 1-1/2 DIMENSIONS H J 1-7/8 2-1/8 2.21 2-5/8 5/16 3/8 3/8-16 3/8 W 1-3/8 1-5/8 1.87 2-1/8 ** Supplied with galvanized steel, square shank bolt. TYPES UC-R & UC-RS TAPIT™ PARALLEL CLAMP For All Combinations of Copper, Aluminum†, ACSR†, 6201 & 5005 High strength, high conductivity, non-copper bearing aluminum alloy, properly proportioned to minimize stress corrosion and deterioration by galvanic action. strength galvanized steel bolt allows one wrench installation. Keying tabs on connector body halves prevent mismatching. Square shank, high Also supplied pre-filled with PENETROX™ joint compound and Stripsealed. CATALOG NUMBER WITH WITHOUT STRIPSEAL STRIPSEAL UC25R2RS UC28RS UC32RS — UC25R2R UC28R UC32R UC33R GROOVE A COPPER & ACSR†, 6201, ALUMINUM† & 5005 GROOVE B COPPER & ACSR†, 6201, ALUMINUM† 5005 8 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 397.5 4/0 Str. - 400 8 Sol. - 2 Str. 8 Sol. - 1/0 Str.* 6 Sol. - 2/0 Str. 6 Sol. - 2/0 Str. * Maximum recommended combinations: 4/0 aluminum or ACSR RUN - #2 Str. copper TAP. 6 - 1/0 1/0 - 4/0 1/0 - 336.4 (26-7) 3/0 - 336.4 (30-7) † Accommodates compact and compressed conductors within diameter range. 6-2 6 - 1/0 6 - 1/0 6 - 2/0 L 1-1/8 1-3/8 1-1/2 1-3/4 DIMENSIONS H J 1-5/8 2-3/8 2-3/8 2-3/4 5/16 3/8 3/8 1/2 W 1-3/8 1-7/8 2-1/4 2-1/4 BURNDY Overhead TYPE LSC CATCHER For Aluminum and ACSR Primary Covered Conductor (Tree Wire) Cast aluminum lightning shield clamp with a galvanized steel eye bolt for use on covered aluminum and ACSR primary overhead distribution conductors ("Tree Wire"). They are designed to protect the "Tree Wire" from burn-down causing service interruption during high lightning activity. For further application details contact the factory. E-16 Conductor groove is pre-filled with PENETROX™ A13, which is compatible with cable insulation and individually bagged. CATALOG NUMBER LSC1/0 LSC1/0-1 LSC556 LSC556-1 ① ② CABLE ACCOMMODATES CABLE DIA. “A” INSUL. DIA. “B” (MAX.) “L” 1/0 Str. AAC - 1/0 ACSR 1/0 Str. AAC - 1/0 ACSR 4/0 Str. - 556.5 AAC 4/0 Str. - 556.5 AAC .368 - .398 .368 - .398 .528 - .858 .528 - .858 .65 .83 1.16 1.34 4.5 4.5 5.9 5.9 Approx. assembly length over eyebolt with cable clamped. Also approx. eyebolt position when shipped. Assembly can be installed using a shotgun hotstick as shown. Assembly instructions are supplied with each connector. BURNDY Overhead COMPRESSION TAP CONNECTORS BURNDY® compression tap connectors are wide range-taking; accommodate copper, aluminum, and ACSR; are easy to install; and are dependable and economical. They are designed to be installed with BURNDY® "matched" hand, hydraulic, and power-driven hydraulic tooling. The connector line consists of C-shaped, Figure 3, Figure 6-shaped and HYCRIMP™ tap connectors, disconnectable T-taps, terminals and stirrups. The copper CRIMPIT™ is a range-taking, reversible, C-shaped compression tap connector for combinations of copper conductors. Twelve connectors take tap combinations from #10 AWG through 4/0, and all sizes are installed with dies that also install aluminum connectors. Sizes accommodating conductors up to No. 2 may be installed with the MD6 and OUR840; all sizes may be installed with the Y35 or Y750. They make "hot" installation easy by permitting the lineman to grip the CRIMPIT™ in the compression tool and then place it on the line. The tap is then inserted and the CRIMPIT™ is compressed. Massive C-shape forces tap and line conductors together to form dependable, low-cost, low-resistance connections. The CABELOK CRIMPIT™ is a range-taking, universal and reversible, Figure 3-shaped aluminum compression tap connector with an adjustable spacer which separates the conductors. It accommodates combinations of copper, aluminum, and ACSR conductors from No. 6 up to 4/0, and is installed with the common O and D3 dies. The broad range capacity of each CABELOK CRIMPIT™ reduces the number of connectors required and simplifies connector selection. The spacer holds the run or tap in place permitting the lineman either to approach the line with the connector held in the tool and with the tap in the connector, or to assemble the connector and tap on the line and then bring up the tool to crimp. Each CABELOK CRIMPIT™ is pre-filled with PENETROX™ joint compound and individually bagged. These packages are clearly marked with the entire conductor range of the connector as well as pertinent tooling information. The open side of the CABELOK CRIMPIT™ makes "hot" installations easy by allowing the connector to be carried to the energized line in the crimping tool (MD6, Y35 or Y750 hot-line types). The Figure 6-shaped aluminum compression tap connector is one of the widest rangetaking compression tap connectors available. It accommodates copper, aluminum, or ACSR conductors in very broad ranges. Only four connectors are required to accommodate a range from No. 6 to 600 kcmil. This broad range is made possible by the long ram stroke of the Y35 and Y750. HYCRIMP™ compression tap connectors accommodate ACSR, stranded copper or aluminum, solid copper or aluminum, and compact conductors. Seventeen sizes are available to accommodate all conductors from #6 solid to 954 MCM compact. All HYCRIMP™ connectors can be installed with industry standard O, D, N and R dies. Each connector is factory filled with BURNDY® PENETROX™ and individually boxed for ease of handling, identification, and installation. BURNDY's disconnectable T-taps and jumper loop splices offer an economical approach to sectionalizing or isolating equipment on ener- E-17 gized lines. They combine the best features of compression and mechanical connectors. The pads can be easily assembled or separated from each other with hot-line tools. The STIRRUP™ combines a compression C-shaped Figure 6-shaped or H-shaped element for the run conductor, and a factory installed bail which accommodates a hot-line clamp. The line element can be gripped in the tool and carried to the line and then crimped. Note: Aluminum bodied compression tap connectors are not recommended for making copper to copper connections. Two connectors are recommended when feeding a line in both directions. BURNDY Overhead YC-C COPPER CRIMPIT™ Line Tap for Range of Copper Range-taking compression tap connector made of pure copper. Designed to be gripped in the jaws or dies of installation tool, then slipped directly over line for easy installation. Also used for deadending. Copperweld-Copper Conductors 8A - Use CRIMPITS™ 6 str. Copper E-18 6A - Use CRIMPITS™ 4 Str. Copper 4A - Use CRIMPITS™ 2 Str. Copper 2A - Use CRIMPITS™ 1/0 & 2/0 Copper CATALOG NUMBER accommodating YC10C10* accommodating YC8C8 accommodating YC4C8 YC4C6 accommodating YC4C4 YC2C4 YC2C2 YC26C2 YC26C26 YC28C2 YC28C26 YC28C28 RUN TAP L TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) CRIMPIT™ FOR DIE Y35, Y750, 1 STR. COPPER INDEX MD7, MD6 OUR840 Y45†, Y46‡ RUN TAP 12 Sol. 12 Sol. - 10 Str. 3/8 238 W238 (1) 10 Str. 8 Sol. 10 Sol. - 8 Str. 1/2 162 or K W 162 (2) 8 Str. 8 Sol. - 8 Str. 6 Sol. BG (2) 6 Sol. - 6 Str. 5/8 BG or 5/8 4 Str. W-BG** (1) 4 Sol. - 4 Str. 2 Sol. - 8 Sol. - 4 Str. 3/4 C W-C (2) 2 Str. 2 Sol. - 2 Str. 8 Sol. - 2 Str. 1/0 Sol. 1/0 Sol. 7/8 E or O — 2/0 Str. 2/0 Str. 6 Sol. - 2 Str. 1/0 Sol. 3/0 Sol. 2/0 Str. 1-1/16 F or D3 — 4/0 Str. 3/0 Sol. 4/0 Str. W238 (1) U238 (1) W162 (2) U162** (1) — XBG (2) U-BG (1) — U-C (1) — U-E (3) U-O (1) — U-F (3) U-D3 ** (1) — 1 Str. 6.8 Str., 8 Sol. — — 1 Str. 1 or 2 Str. — — ** Multiple crimp die set. Makes more than one crimp per tool compression. Figure ( ) indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. * Not UL listed. TYPE YP-C COPPER CRIMPIT™ Line Tap for Extra Wide Range of Copper Figure "6" -shaped, wide range-taking copper, compression tap connector for primary service taps and secondary service drops. Connector can be gripped in tool and slipped over the line for easy installation. CATALOG NUMBER YP2C2 YP28C28 YP29C26 D RUN TAP .75 1.00 .75 6 Sol. - 2 Str. 2/0 Str. - 4/0 Str. 1/0 Str. - 250 6 Sol. - 2 Str. 2/0 Str. - 4/0 Str. 4 Sol. - 2/0 Str. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TOOLS, DIE SET CATALOG DIE NO., & (NUMBER OF CRIMPS) INDEX Y35, Y750, Y45†, Y46‡ 0 U-O (1) D≥ U-D3 (1) BURNDY Overhead TYPE YC-A ALUMINUM CRIMPIT™ Line Tap for Combinations of Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Range-taking, C-shaped aluminum compression tap, or dead-ending connector designed to eliminate effects of cold flow. Can be gripped in tool and slipped over line for easy crimping. Pre-filled with PENETROX™ joint compound and Stripsealed. CATALOG NUMBER YC4A6 YC4A4 YC2A4 YC2A2 YC25A4 YC25A2 YC25A25 YC26A25 YC26A26 YC28A2 YC28A25 YC28A26 YC28A28 YC33R26 RUN ALUMINUM ACSR, 6201, 5005 6 Sol. - 4 Str. 6 2 Sol. & Str. 4-2 1/0 Str. 1/0 1/0 Str. - 2/0 Str. 1/0 Str. - 2/0 Str. 1/0 - 2/0 3/0 Str. - 4/0 Str. 3/0 - 4/0 300 - 397.5 336.4 (18-1) (26-7) * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. ** Index number "D" is not "D3" Cabelok CRIMPIT™ die. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TAP ALUMINUM ACSR, 6201, 5005 6 Sol. & Str. 4 Sol. & Str. 4 Sol. & Str. 2 Sol. & Str. 6 Str. - 4 Str. 2 Sol. & Str. 1/0 Str. - 2/0 Str. 1/0 Str. 2/0 Str. 6 Sol. - 2 Str. 1/0 Str. 2/0 Str. 3/0 Str. - 4/0 Str. 2 Str. - 2/0 Str. — 6 6 4-2 6-4 2 1/0 1/0 2/0 6-2 1/0 2/0 3/0 - 4/0 2 - 1/0 TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) MD7, MD6 Y35, Y750, Y45†, Y46‡ L DIE INDEX 1-1/4 BG or 5/8 BG (4) W-BG (2)* U-BG (2)* 1-1/2 C W-C (4) U-C (2)* 1-1/2 2-1/4 1-3/4 C C Q W-C (4) W-C (6) W-Q (6)* U-C (2)* U-C (3)* 2-1/2 D** — U-D (3) 2-3/4 H — U-H (3) 1-1/2 R — U-R (2) E-19 BURNDY Overhead TYPE YP-U CABELOK CRIMPIT™ Line Tap for Copper, Aluminum or ACSR Wide range, universal and reversible, Figure "3" -shaped aluminum connector with adjustable overhanging spacer that separates conductors. Spacer holds run or tap in place permitting lineman to either approach the line ready to crimp, or to assemble connector and tap on run and then crimp. Massive aluminum design minimizes conductor corrosion due to galvanic action. Pre-filled with PENETROX™ joint compound and Stripsealed. Conductor E-20 range and tooling information clearly printed on connector and package. CATALOG NUMBER YP2U3* YP26AU2 YP25U25** YP27AU4 YP27AU2 YP27AU26 YP28U2 YP28U26 CATALOG NUMBER YP2U3* YP26AU2 YP25U25** YP27AU4 YP27AU2 YP27AU26 YP28U2 YP28U26 CONDUCTOR (SEE CHART BELOW FOR COMPRESSED CONDUCTOR) GROOVE A GROOVE B SOLID STRANDED ACSR SOLID STRANDED ACSR 6, 4, 3, 2 1, 1/0, 2/0, 3/0 2/0, 3/0 6, 4, 3, 2, 1, 1/0, 2/0 1, 1/0, 2/0 6, 4 3, 2, 1, 1/0 1, 1/0 2/0, 3/0, 4/0 1/0, 2/0, 3/0 1/0, 2/0 3/0, 4/0 2/0, 3/0 2/0 — 4/0 3/0, 4/0 6, 4, 3, 2, 6, 4, 3, 2, 1, 1/0 2/0, 3/0 6, 4, 3, 2, 2, 1, 1/0 2/0, 3/0 2, 1, 1/0 2/0, 3/0 6, 4, 3 6, 4, 3, 2, 1 1, 1/0, 2/0 6, 4, 3 3, 2, 1 1/0, 2/0 4, 3, 2, 1 1/0, 2/0 6, 4 6 ,4, 3, 2 1, 1/0 6, 4 4, 3, 2 1, 1/0, 2/0 4, 3, 2 1, 1/0, 2/0 COMPRESSED CONDUCTOR GROOVE A GROOVE B STRANDED STRANDED ALUMINUM ACSR ALUMINUM ACSR 6, 4, 3, 2 2, 1, 1/0, 2/0 1/0, 2/0 6, 4, 3 2. 1. 1/0, 2/0 1/0, 2/0 2/0, 3/0 1/0, 2/0, 3/0 3/0 2/0, 3/0 4/0, 250, 266.8 4/0, 266.8, (18/1) * TAKE UP to #2 ACSR maximum in either groove if other wire is #2 solid or smaller. ** TAKES DOWN to #2 ACSR minimum in either groove if other groove wire is 1/0 stranded or larger. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. 6, 4, 3, 2 6, 4, 3, 2, 1 1/0, 2/0 6, 4, 3 3, 2, 1 1/0, 2/0, 3/0 3, 2, 1 1/0, 2/0, 3/0 6, 4, 3 6, 4, 3, 2, 1 1/0, 2/0 6, 4, 3 4, 3, 2, 1 1/0, 2/0 4, 3, 2, 1 1/0, 2/0 L DIE INDEX 1-1/2 0 1-5/8 D3 3-1/2 L DIE INDEX 1-1/2 0 1-5/8 3-1/2 D3 TOOL, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) Y35, Y750, MD7, MD6 Y45†, Y46‡ W-O (4) U-O(1) MD6 (4) U-D3 (1) MD6 (9) U-D3 (2) TOOL, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) Y36, Y750, MD7, MD6 Y45†, Y46‡ W-O (4) U-O (1) MD (4) U-D3 (1) MD6 (9) U-D3 (1) BURNDY Overhead TYPE YPC-U UNIVERSAL CRIMPIT™ Line Tap for Combinations of Copper, Aluminum, ACSR, 6201, 5005 and Compressed and Compact Conductors Extra wide range universal connector. Two dies and 5 connectors take run sizes 1/0-600, and tap sizes 6-400. Wide range made possible by long ram travel of BURNDY® HYPRESS™ tools. Figure "6"- shape separates run and tap wires, and minimizes galvanic corrosion of conductors. Connector can be gripped in tool and slipped over line for easy installation. Pre-filled with PENETROX™ joint compound and Stripsealed. RUN CATALOG NUMBER ALUMINUM & COPPER TAP ACSR, 5005 YPC28U4 3/0 - 4/0 Str. & 4/0, 250, 266.8 Alum. Compressed 3/0 - 4/0 & 4/0, 266.8 (18/1) ACSR Compressed YPC28U26 1/0 (7) - 4/0 (7) 1/0 - 4/0 3/0, 4/0 Str. 4/0 Sol. & 4/0, 250, 266.8 Alum. Compressed 3/0 - 4/0 & 3/0 - 4/0 266.8 (18/1) ACSR Compressed 3/0, 4/0 Str. & 4/0, 250, 266.8 Alum. Compressed 250 (37) - 400 (37) 250 (37) - 477 (37) 250 (37) - 400 (37) 477 (19) - 600 (61) 397.5 (19) - 600 (61) 397.5 (19) - 600 (61) 600 (61) - 800 (61) 600 (61) - 800 (61) 600 (61) - 954 (61) 3/0 - 4/0 & 4/0, 266.8 (18/1) ACSR Compressed 266.8 (18-1) - 397.5 (18-1) 266.8 (18-1) - 397.5 (18-1) 266.8 (18-1) - 397.5 (18-1) 397.5 (26-7) - 556.5 (18-1) 336.5 (26-7) - 556.5 (18-1) 336.5 (26-7) - 556.5 (18-1) 556.5 (18-1) - 795 (26-7) 556.5 (18-1) - 795 (26-7) 556.5 (18-1) - 795 (26-7) YPC28U28 ① YPC28R28A YPC33R26U YPC33R28R YPC33R33R YPC38R26U YPC36A32 YPC36A36 YPC40A32 YPC40A36 YPC40A40 ① 2/0 Str. Cu Aluminum and 2/0 ACSR may also be installed in run when tap is 3/0 Str. or larger. ② YPC28U4 only may be installed with MD6 HYTOOL™ and the BCT500HS with D3 groove. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. ALUMINUM & COPPER 6, 4, 3 Str. 6, 4, 3, 2 Sol. & 6, 4, 3, Alum. Compressed 3 Sol. - 2/0 (7) 2/0, 3/0, 4/0 Str. 4/0 Sol. & 3/0, 4/0, 250 266.8 Alum. Compressed 3/0 - 4/0 Str. & 4/0 Alum. Compressed 6 Sol. - 2/0 (19) 2/0 (19) - 4/0 (19) 250 (37) - 400 (37) 6 Sol. - 2/0 (19) 2/0 (7) - 400 (37) 397.5 (19) - 600 (61) 2/0 (7) - 400 (37) 397.5 (19) - 600 (61) 600 (61) - 954 (61) ACSR, 5005 L 6, 4 & 6, 4, 3 ACSR Compressed 1-5/8 4 - 1/0 E-21 TOOLS, DIE SET CATALOG DIE NO., & (NUMBER OF CRIMPS) INDEX Y35, Y750 Y45† Y46‡ D3 ② U-D3 (1) U-D3 (1) U-D3 (1) 2-3/4 D3 U-D3 (2) 2/0, 3/0, 4/0 & 3/0, 4/0, 266.8 (18/1) ACSR Compressed 2-3/4 D3 U-D3 (2) U-D3 (2) U-D3 (2) 3/0 & 4/0 ACSR Compressed 2-3/4 D3 U-D3 (2) U-D3 (2) U-D3 (2) 6 - 1/0 2/0 - 4/0 266.8 (18-1) - 397.5 (18-1) 6 - 1/0 2/0 (6-1) - 397.5 (18-1) 397.5 (26-7) - 556.5 (18-1) 2/0 (6-1) - 397.5 (18-1) 336.4 (26-7) - 556.5 (18-1) 556.5 (18-1) - 795 (26-7) 2-1/8 8-7/8 8-7/8 2-1/8 5 6-3/4 5 5 9-7/8 N N N N Z Z T T T U-N (2) U-N (3) U-N (3) U-N (2) — — — — — S-N (2) S-N (3) S-N (3) S-N (2) S-Z (3) S-Z (4) S-T (3) S-T (3) S-T (6) — — P-N (2) P-N (3) P-N (3) P-N (2) — — — — — BURNDY Overhead TYPE YC-U UNIVERSAL CRIMPIT™ Line Tap Combinations of Copper, Aluminum, ACSR, 6201, 5005 and Compressed and Compact Conductors Figure "6" -shaped, wide range-taking aluminum compression tap connector for smaller primary service taps and secondary service drops. Minimizes galvanic corrosion of conductors. Connector can be gripped in tool and slipped over line for easy installation. Installed with aluminum CRIMPIT™ dies. Pre-filled with PENETROX™ joint compound and Stripsealed. RUN E-22 TAP CATALOG NUMBER ALUMINUM & COPPER ACSR, 6201, & 5005 YC4U1 YC1U1 YC28U26 YC33R26U 4 Sol. - 4 Str. 2 Str. - 1 Str. 1/0 Str. - 4/0 Str. 300 - 400 4 2 1/0 - 4/0 266.8 (6-7) - 336.4 (30-7) TOOLS, DIE SET CATALOG DIE NO., & (NUMBER OF CRIMPS) INDEX Y35, Y750, Y45†, Y46‡ ACSR, 6201, & 5005 ALUMINUM & COPPER L 6 - 1 Str. 6 Sol. - 2 Str. 1-7/8 D* U-D (2) 6 - 1/0 6 Sol. - 2/0 Str. 2-1/8 H R U-H (2) U-R (2) * Die Index "D" is not Die Index "D3" (Cabelok & Universal CRIMPIT™ Die). † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TYPES YPC-A-U, YPC-R-U CRIMPIT™ Street Lighting Tap for Combinations of Copper, Aluminum, ACSR, Compressed and Compact Conductors Compact compression connector designed to tap small lighting wires from secondaries. Figure "6" -shape separates run and tap, and minimizes galvanic corrosion. Connector can CATALOG NUMBER ACSR RUN COMPRESSED ACSR YPC2A8U 6-4 YPC26R8U 2 - 3/0 be gripped in tool and slipped over line for easier installation. Pre-filled with PENETROX™ joint compound and Stripsealed. ALUMINUM & COPPER COMPRESSED ALUMINUM 6-2 4 - 2 Sol. 6 - 2 Str. 4-2 1 - 3/0 1 - 3/0 Str. 1/0 - 3/0 * Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TAP ALUMINUM & COPPER 14 Sol. - 8 Str. L 5/8 3/4 TOOLS, DIE SET CATALOG DIE NO., & (NUMBER OF CRIMPS) INDEX MD7, MD6 Y35, Y750, Y45†, Y46‡ OUR840 BG or 5/8 0 BG (2) W-BG (1)* U-BG (1)* XBG W-O (2) U-O (1) W-O BURNDY Overhead TYPE CC CRIMPIT™ COVER For All O, D and N Die Tap Connectors High density polyethylene cover accommodates most industry connectors in the O, D and N range. Four sizes cover the full #6-600 kcmil conductor range. One piece design. No extra hardware needed. Simply slip over connector and snap shut. Supplied in Black. CATALOG NUMBER CCO CCD CCN CCNL MAXIMUM CONNECTOR LENGTH CONNECTOR SERIES ACCOMMODATED 2-1/2 2-3/4 2-1/8 5-3/16 O Die D Die Short N Die Long N Die and YP28U26 E-23 BURNDY Overhead SEVEN CONNECTOR SELECTOR CHART E-24 For Compression Tap Connectors BURNDY® HYCRIMP™ and LOKTAP™ THREE SIMPLE SELECTION STEPS 1. Follow down from the smaller wire. 2. Across from the larger wire. 3. Intersection is in the area of the proper connector. Example: A. For #2 ACSR to #1/0 Str. select No. 2 connector. BURNDY Overhead TYPES YHO & YHD HYCRIMP™ Line Tap for Copper, Aluminum or ACSR and Compact Conductors conductors freeing the linemans hands to work with the installation tool. Massive aluminum design minimizes corrosion due to galvanic corrosion. Prefilled with Wide range, universal and reversible figure H shaped aluminum connector. Conductors are separated by the shape of the connector. Bendable tabs secure both run and tap CATALOG NUMBER YHO-100 YHO-150 YHD-200 YHD-250 YHD-300 YHD-350 YHD-400 ① WIRE CODE DIAMETER NO. RANGE 1 2 3 5 4 6 7 .162 - .332 .260 - .419 .398 - .470 .475 - .563 .336 - .470 .461 - .563 .461 - .563 HANDTOOL OR HYDRAULIC 7 CONNECTOR PROGRAM CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS) GROOVE A (RUN) GROOVE B (TAP) WIRE DIAMETER SOL. STR. ACSR RANGE SOL. STR. ACSR #6 - #1 #1 - 2/0 3/0 - 4/0 250 - 300 2/0 - 4/0 250 - 300 250 - 200 #6 - #1; 7 Str. #3.3 Str. - 2/0 2/0 - 3/0 4/0 #1, 3 Str. - 3/0 3/0 - 4/0 3/0 - 4/0 #6 - #2 #3 - 1/0 1/0 - 2/0 3/0 - 4/0 #1 - 2/0 3/0 - 4/0 3/0 - 4/0 .162 - .332 .162 - .332 .162 - .332 .162 - .332 .336 - .447 .338 - .447 .461 - .563 #6 - #1 #6 - 1/0 #6 - 1/0 #6 - 1/0 2/0 - 3/0 2/0 - 3/0 250 - 300 #6 - #1, 7 Str. #6 - 1, 19 Str. #6 - #1, 19 Str. #6 - #1, 19 Str. #1, 3 Str. - 2/0 #1, 3 Str. - 2/0 3/0 - 4/0 #6 - #2 #6 - #2 #6 - #2 #6 - #2 #1 - 2/0 #1 - 2/0 3/0 - 4/0 PENETROX™ joint compound and individually packaged. Conductor ranges and tooling clearly printed on connector and package. DIMENSIONS H L W 1.12 1.12 1.44 1.47 1.42 1.42 1.49 1.50 1.75 1.88 1.88 1.88 2.50 2.50 .70 .70 .89 .89 .89 .89 .89 COMPACT CONDUCTORS GROOVE A (RUN) CATALOG NUMBER YHO-100 YHO-150 YHD-200 YHD-250 YHD-300 YHD-350 YHD-400 ① WIRE CODE DIAMETER NO. RANGE 1 2 3 5 4 6 7 COMPACT ACSR .162 - .336 .260 - .414 .398 - .470 .475 - .563 .336 - .470 .461 - .563 .461 - .563 CATALOG NUMBER WIRE DIAMETER RANGE YHO-125 YHD-250 YHD-350 YHD-400 .162 - .398 .338 - .563 .338 - .563 .426 - .563 #6 - #3 #2 - 1/0 2/0 - 3/0 4/0 - 266 (18/1) 1/0 - 3/0 3/0 - 266 (18/1) 3/0 - 266 (18/1) GROOVE B (TAP) WIRE COMPACT DIAMETER CU or AL RANGE #6 - #1 #2 - 2/0 3/0 4/0 - 266 1/0 - 3/0 4/0 - 266 4/0 - 266 .162 - .268 .162 - .332 .162 - .332 .162 - .332 .338 - .477 .338 - .447 .461 - .563 COMPACT ACSR COMPACT CU or AL #6 - #3 #6 - #1 #6 - #1 #6 - #1 1/0 - 2/0 1/0 - 2/0 3/0 - 266 (18/1) #6 - #1 #6 - #1 #6 - #1 #6 - #1 1/0 - 3/0 1/0 - 3/0 4/0 - 266 HYDRAULIC TOOL ONLY 4 CONNECTOR PROGRAM CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS) GROOVE A (RUN) GROOVE B (TAP) WIRE DIAMETER SOL. STR. ACSR RANGE SOL. STR. ACSR #6 - 2/0 2/0 - 300 2/0 - 300 4/0 - 300 #6 - 1/0 #1.3 Str. - 4/0 #1, 3 Str. - 4/0 3/0 - 4/0 #6 - 1/0 #1 - 4/0 #1 - 4/0 2/0 - 4/0 .162 - .332 .162 - .332 .338 - .477 .426 - .563 #6 - 1/0 #6 - 1/0 2/0 - 3/0 4/0 - 300 #6 - #1, 19 Str. #6 - #1, 19 Str. #1, 3 Str. - 2/0 3/0 - 4/0 #6 - #2 #6 - #2 #1 - 2/0 2/0 - 4/0 DIMENSIONS H L W 1.12 1.12 1.44 1.47 1.42 1.42 1.49 1.50 1.75 1.88 1.88 1.88 2.50 2.50 .70 .70 .89 .89 .89 .89 .89 DIMENSIONS H L W 1.15 1.47 1.42 1.49 1.62 1.88 2.50 2.50 .70 .89 .89 .89 COMPACT CONDUCTORS GROOVE A (RUN) GROOVE B (TAP) CATALOG NUMBER WIRE DIAMETER RANGE COMPACT ACSR COMPACT CU or AL WIRE DIAMETER RANGE COMPACT ACSR COMPACT CU or AL YHO-125 YHD-250 YHD-350 YHD-400 .162 - .398 .338 - .563 .338 - .563 .426 - .563 #6 - 1/0 1/0 - 266 (18/1) 1/0 - 266 (18/1) 3/0 - 266 (18/1) #6 - 2/0 1/0 - 266 1/0 - 266 3/0 - 266 .162 - .332 .162 - .332 .336 - .477 .426 - .563 #6 - #1 #6 - #1 1/0 - 2/0 3/0 - 266 (18/1) #6 - #1 #6 - #1 1/0 - 3/0 3/0 - 266 † U Die with adapter PT-6515 ‡ U Die with adapter PUADP. ① See page E-25 for Seven Connector Selector Chart. ② Permanent dies in tool install all sizes. DIMENSIONS H L W 1.15 1.47 1.42 1.49 1.62 1.88 2.50 2.50 .70 .89 .89 .89 INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) DIE MD7-8 Y35, Y750, E-25 INDEX MD6-8 Y45†, Y46‡ O O D3 D3 D3 D3 D3 (4) (5) (5) ② (5) (5) (7) (7) U-O (2) U-O (2) UD3 (2) UD3 (2) UD3 (2) UD3 (3) UD3 (3) INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) DIE Y35, Y750, INDEX MD6-8 Y45†, Y46‡ O O D3 D3 D3 D3 D3 (4) (5) (5) ② (5) (5) (7) (7) U-O (2) U-O (2) UD3 (2) UD3 (2) UD3 (2) UD3 (3) UD3 (3) INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) DIE Y35, Y750, INDEX Y45†, Y46‡ O D3 D3 D3 U-O (2) UD3 (2) UD3 (3) UD3 (3) INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) DIE Y35, Y750, INDEX Y45†, Y46‡ O D3 D3 D3 U-O (2) UD3 (2) UD3 (3) UD3 (3) BURNDY Overhead TYPE YHN & YHR HYCRIMP™ Line Tap for Copper, Aluminum or ACSR and Compact Conductors CATALOG NUMBER E-26 YHN-450 YHN-500 YHN-525 YHN-550 YHN-600 N DIE CONNECTORS* CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS) GROOVE A (RUN) GROOVE B (TAP) WIRE WIRE DIAMETER DIAMETER RANGE STR. ACSR RANGE SOL. STR. ACSR .522 - .750 .522 - .815 .814 - .522 .573 - .815 .573 - .815 4/0 - 400 4/0 - 500 4/0 - 500 250 - 500 250 - 500 4/0 - 397 (18/1) 4/0 - 477 (18/1) 4/0 - 477 (18/1) 266 - 477 (18/1) 266 - 477 (18/1) .522 - .750 .160 - .450 .814 - .522 .410 - .505 .570 - .685 336 - 477 #6 - 3/0 — 3/0 - 300 336 - 400 4/0 - 400 #6 - 2/0 4/0 - 500 2/0 - 4/0 250 - 350 DIMENSIONS H L W 4/0 - 397 (18/1) 2.05 3.50 #6 - 2/0 2.00 2.00 4/0 - 477 (18/1) 1.824 4.50 2/0 - 4/0 1.96 2.00 266 - 336.4 (18/1) 2.00 3.50 DIE INDEX 1.25 1.28 1.23 1.28 1.28 N N N N N U-N (3) U-N (2) U-N (3) U-N (2) U-N (3) COMPACT CONDUCTORS GROOVE A (RUN) GROOVE B (TAP) CATALOG NUMBER WIRE DIAMETER RANGE COMPRESSED ACSR COMPACT CU or AL WIRE DIAMETER RANGE COMPRESSED ACSR COMPACT CU or AL YHN-450 YHN-500 YHN-525 YHN-550 YHN-600** .522 - .750 .522 - .815 .814 - .522 .573 - .815 .573 - .815 226 - 477 (18/1) 266 - 556 266.8 - 556.5 300 - 556 300 - 556 250 - 500 250 - 556 250 - 556 300 - 556 300 - 556 .522 - .750 .160 - .450 .814 - .522 .410 - .565 .570 - .685 266 - 477 (18/1) #6 - 2/0 266.8 - 556.5 2/0 - 266 300 - 397 250 - 500 #6 - 3/0 250 - 556 3/0 - 266 300 - 397 CATALOG NUMBER WIRE DIAMETER RANGE YHR-700 YHR-750 YHR-800 YHR-850 YHR-900 YHR-950 .666 - .893 .666 - .893 .879 - 1.108 .879 - 1.108 .879 - 1.108 .666 - 1.165 R DIE CONNECTORS* CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS) GROOVE A (RUN) GROOVE B (TAP) WIRE DIAMETER STR. ACSR RANGE SOL. STR. 336 - 600 336 - 600 600 - 900 600 - 900 600 - 900 336.4 - 1000 300 - 556 (18/1) 300 - 556 (18/1) 556.5 (18/1) - 795 (26/7) 556.5 (18/1) - 795 (26/7) 556.5 (18/1) - 795 (26/7) 556.5 (18/1) - 795 (26/7) .398 - .684 .666 - .893 .398 - .684 .666 - .893 .879 - 1.108 .666 - 1.165 3/0 - 350 — 3/0 - 350 — — — 2/0 - 350 300 - 600 2/0 - 350 336 - 600 600 - 900 336.4 - 1000 DIMENSIONS H L W 2.05 2.00 1.824 1.96 2.00 3.50 2.00 4.50 2.00 3.50 ACSR 1/0 - 336.4 (18/1) 300 - 556 (18/1) 1/0 - 336.4 (18/1) 300 - 556 (18/1) 556.5 (18/1) - 795 (26/7) 336.4 (18/1) - 954 (45/7) DIE INDEX 1.25 1.28 1.23 1.28 1.28 N N N N N 3.50 4.62 3.50 4.62 4.62 6.00 1.74 1.74 1.74 1.74 1.74 1.66 S-N (3) S-N (2) S-N (3) S-N (2) S-N (3) P-N (3) P-N (2) P-N (3) P-N (2) P-N (3) INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) Y35, Y750 Y45 Y46 U-N (3) U-N (2) U-N (3) U-N (2) U-N (3) DIMENSIONS H L W 3.04 3.04 3.05 3.04 2.97 3.14 INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) Y35, Y750 Y45 Y46 S-N (3) S-N (2) S-N (3) S-N (2) S-N (3) P-N (3) P-N (2) P-N (3) P-N (2) P-N (3) INSTALLATION DATA TOOL, DIE SET CAT. DIE NO. & (NO. OF CRIMPS) INDEX Y45 Y46 KR KR KR KR KR KR S-KR (3) S-KR (4) S-KR (3) S-KR (4) S-KR (4) S-KR (5) P-KR (3) P-KR (4) P-KR (3) P-KR (4) P-KR (4) P-KR (5) COMPACT CONDUCTORS GROOVE A (RUN) CATALOG NUMBER WIRE DIAMETER RANGE COMPRESSED ACSR YHR-700 YHR-750 YHR-800 YHR-850 YHR-900 YHR-950 .666 - .893 .666 - .893 .879 - 1.108 .879 - 1.108 .879 - 1.108 .666 - 1.165 397 - 636 397 - 636 795 - 954 795 - 954 795 - 954 — GROOVE B (TAP) COMPACT CU or AL WIRE DIAMETER RANGE COMPRESSED ACSR COMPACT CU or AL 477 - 636 477 - 636 795 - 954 795 - 954 795 - 954 — .398 - .684 .666 - .893 .398 - .684 .666 - .893 .879 - 1.108 .666 - 1.165 2/0 - 397 (18/1) 397 - 636 2/0 - 397 (18/1) 397 - 636 795 - 954 — 3/0 - 397.5 477 - 636 3/0 - 397.5 477 - 636 795 - 954 — * HYCRIMP™ connectors can be installed with competitive R dies. ** DIE INDEX S-T and S-Z may also be used on sizes 700900 only. S-KR required for 950 and S-Z. DIMENSIONS H L W 3.04 3.04 3.05 3.04 2.97 3.14 3.50 4.62 3.50 4.62 4.62 6.00 1.74 1.74 1.74 1.74 1.74 1.66 INSTALLATION DATA TOOL, DIE SET CAT. DIE NO. & (NO. OF CRIMPS) INDEX Y45 Y46 KR KR KR KR KR KR S-KR (3) S-KR (4) S-KR (3) S-KR (4) S-KR (4) S-KR (5) P-KR (3) P-KR (4) P-KR (3) P-KR (4) P-KR (4) P-KR (5) BURNDY Overhead LOKTAP™ LOKTAP™ compression connectors are high quality, range-taking devices which accommodate combinations of aluminum to copper, and aluminum to aluminum conductors. BURNDY® seven connector program accommodates a conductor range from #6 Sol. to 4/0 ACSR. In addition, LOKTAP™ products feature a "C" groove on both sides of the CATALOG NUMBER YHO-1 YHO-2 YHD-3 YHD-5 YHD-4 YHD-6 YHD-7 YHD-10** ① WIRE CODE DIAMETER NO. RANGE 1 2 3 5 4 6 7 — .162 - .332 .260 - .419 .398 - .470 .475 - .563 .336 - .470 .461 - .563 .461 - .563 .232 - .419** connector for use in street lighting applications from #14 Sol. to #10 Sol. HANDTOOL OR HYDRAULIC 7 CONNECTOR PROGRAM ① CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS) GROOVE A (RUN) GROOVE B (TAP) WIRE DIAMETER SOL. STR. ACSR RANGE SOL. STR. ACSR #6 - #1 #1 - 2/0 3/0 - 4/0 250 - 300 2/0 - 4/0 250 - 300 250 - 300 #2 - #1** #6 - #1, 7 Str. #3.3 Str. - 2/0 2/0 - 3/0 4/0 #1, 3 Str. - 3/0 3/0 - 4/0 3/0 - 4/0 #4 - 2/0** #6 - #2 #3 - 1/0 1/0 - 2/0 3/0 - 4/0 #1 - 2/0 3/0 - 4/0 3/0 - 4/0 #4 - 1/0 .162 - .332 .162 - .332 .162 - .332 .162 - .332 .336 - .477 .336 - .447 .461 - 563 .232 - .419** #6 - #1 #6 - 1/0 #6 - 1/0 #6 - 1/0 2/0 - 3/0 2/0 - 3/0 250 - 300 #2 - #1** #6 - #1, 7 Str. #6 - #1, 19 Str. #6 - #1, 19 Str. #6 - #1, 19 Str. #1, 3 Str. - 2/0 #1, 3 Str. - 2/0 3/0 - 4/0 #4 - 2/0** #6 - #2 #6 - #2 #6 - #2 #6 - #2 #1 - 2/0 #1 - 2/0 3/0 - 4/0 #4 - 1/0 LOKTAP™ connectors are designed to be installed with BURNDY® mechanical or hydraulic tools and matching O and D3 die set. DIMENSIONS H L W 1.11 1.12 1.47 1.47 1.42 1.42 1.40 1.18 1.35 1.69 1.88 1.88 1.88 2.25 2.52 1.50 .67 .64 .76 .87 .83 .83 .84 .68 COMPACT CONDUCTORS GROOVE A (RUN) CATALOG NUMBER YHO-1 YHO-2 YHD-3 YHD-5 YHD-4 YHD-6 YHD-7 YHO-10** CATALOG NUMBER — YHD-5 YHD-6 YHD-7 ① WIRE CODE DIAMETER NO. RANGE 1 2 3 5 4 6 7 — COMPACT ACSR .162 - .332 .260 - .419 .398 - .470 .475 - .563 .336 - .470 .461 - .563 .461 - .563 .232 - .419** WIRE DIAMETER RANGE .162 - .398 .336 - .563 .336 - .563 .414 - .563 #6 - #1 #2 - 1/0 2/0 - 3/0 4/0 - 266 (18/1) 1/0 - 3/0 3/0 - 266 (18/1) 3/0 - 266 (18/1) #4 - 2/0 GROOVE B (TAP) WIRE COMPACT DIAMETER CU or AL RANGE #6 - #1 #2 - 2/0 3/0 4/0 - 256 1/0 - 3/0 4/0 - 266 4/0 - 266 #2 - 2/0** .162 - .332 .162 - .332 .162 - .332 .162 - .332 .338 - .447 .338 - .447 .461 - 563 .232 - .419** COMPACT ACSR COMPACT CU or AL #6 - #1 #6 - #1 #6 - #1 #6 - #1 1/0 - 2/0 1/0 - 2/0 3/0 - 266 (18/1) #4 - 2/0 #6 - #1 #6 - #1 #6 - #1 #6 - #1 1/0 - 3/0 1/0 - 3/0 4/0 - 266 #2 - 2/0** HYDRAULIC TOOL ONLY 4 CONNECTOR PROGRAM CONDUCTORS (SEE BELOW FOR COMPACT CONDUCTORS) GROOVE A (RUN) GROOVE B (TAP) WIRE DIAMETER SOL. STR. ACSR RANGE SOL. STR. ACSR #6 - 2/0 2/0 - 300 2/0 - 300 4/0 - 300 #6 - 1/0 #1.3 Str. - 4/0 #1, 3 Str. - 4/0 3/0 - 4/0 #6 - 1/0 #1 - 4/0 #1 - 4/0 2/0 - 4/0 .162 - .332 .162 - .332 .336 - .477 .461 - .563 #6 - 1/0 #6 - 1/0 2/0 - 3/0 4/0 - 300 #6 - #1, 19 Str. #6 - #1, 19 Str. #1.3 Str. - 2/0 3/0 - 4/0 #6 - #2 #6 - #2 #1 - 2/0 2/0 - 4/0 DIMENSIONS H L W 1.11 1.12 1.47 1.47 1.42 1.42 1.40 1.18 1.35 1.69 1.88 1.88 1.88 2.25 2.52 1.50 .67 .64 .76 .87 .83 .83 .84 .68 DIMENSIONS H L W 1.15 1.47 1.42 1.40 1.62 1.88 2.25 2.52 .70 .87 .83 .86 COMPACT CONDUCTORS GROOVE A (RUN) CATALOG NUMBER — YHD-5 YHD-6 YHD-7 GROOVE B (TAP) WIRE DIAMETER RANGE COMPACT ACSR COMPACT CU or AL WIRE DIAMETER RANGE COMPACT ACSR COMPACT CU or AL .162 - .398 .336 - .563 .336 - .563 .414 - .563 #6 - 1/0 1/0 - 266 (18/1) 1/0 - 266 (18/1) 3/0 - 266 (18/1) #6 - 2/0 1/0 - .256 1/0 - .256 3/0 - .256 .162 - .332 .162 - .332 .336 - .447 .414 - .563 #6 - #1 #6 - #1 1/0 - 2/0 3/0 - .266 (18/1) #6 - #1 #6 - #1 1/0 - 3/0 3/0 - 266 ** YHO-10: These ranges are for aluminum only. Use only #4 Str. concentric copper tap. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. ① See page E-25 for Seven Connector Selector Chart. ② PERMANENT DIES IN TOOL INSTALL ALL SIZES. ③ "C" grooves accommodate #10 Sol. - #14 Sol. RANGE,. 116 in.-.064 in. No "C" grooves on CAT. NO. YH0125. When utilizing "C" groove(s) apply PENETROX™ A13 prior to wire DIMENSIONS H L W 1.15 1.47 1.42 1.40 1.62 1.88 2.25 2.52 .70 .87 .83 .86 INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) DIE Y35, Y750, INDEX MD7, MD6 Y45†, Y46‡ O O D3 D3 D3 D3 D3 O (4) (5) (5) (5) ② (5) (6) (7) (4) U-O (2) U-O (2) UD3 (2) UD3 (2) UD3 (2) UD3 (3) UD3 (3) U-O (2) INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) DIE Y35, Y750, INDEX MD6 Y45†, Y46‡ O O D3 D3 D3 D3 D3 O (4) (5) (5) (5) ② (5) (6) (7) (4) U-O (2) U-O (2) UD3 (2) UD3 (2) UD3 (2) UD3 (3) UD3 (3) U-O (2) INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) DIE Y35, Y750, INDEX Y45†, Y46‡ O D3 D3 D3 U-O (2) UD3 (2) UD3 (3) UD3 (3) INSTALLATION DATA TOOL, DIE SET CAT. NO. & (NO. OF CRIMPS) DIE Y35, Y750, INDEX Y45†, Y46‡ O D3 D3 D3 U-O (2) UD3 (2) UD3 (3) UD3 (3) installation. When utilizing two (2) "C" groove taps, installation to be made with HYDRAULIC TOOL ONLY. All four (4) grooves CANNOT be utilized if using a hand tool. When hand tool is used, only one (1) "C" groove can be utilized and connector MUST be positioned as shown in FIG.5 E-27 BURNDY Overhead TYPE YCT HYTEE T-Tap for Copper One-piece, copper compression tap connector with U-shaped run element and tubular tap for joining hard and medium-hard drawn copper. Preformed run element simplifies installation on larger conductors. Uses same die as equivalent full-tension sleeve. CONDUCTORS CATALOG E-28 NUMBER YCT2626 YCT2828 RUN TAP H L DIE INDEX 2/0 (7, 12, 19) 4/0 (7, 12, 19) 2/0 (7, 12, 19) 4/0 (7, 12, 19) 3.26 4 5.62 5.72 166 168 RUN TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) Y35, Y750, MD7, MD6 Y45†, Y46‡ W166 (4) U166/U459 (2) U168 (2) DIE INDEX 166 168 TAP TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) Y35, Y750, MD6 Y45†, Y46‡ W166 (6) U-166 (3) U-168 (3) † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TYPE YOT HYTEE T-Tap for Copper Cast copper T-tap connector with two-piece line element and tubular tap for joining hard and medium drawn copper. Design simplifies installation on large conductors. Uses same die as equivalent sleeve. CATALOG NUMBER RUN TAP H L DIE INDEX YOT3434 500 (19, 37) 500 (19, 37) 4.82 10.38 210 † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. RUN TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) Y35, Y750, Y45†, Y46‡ Y60B U210 (6) L210 (2) DIE INDEX 210 TAP TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) Y35, Y750, Y45†, Y46‡ Y60BHU U210 (6) L210 (2) BURNDY Overhead TYPE YTU-R-R T-Tap for Combinations of Aluminum, Copper, ACSR, 6201, 5005 Compressed and Compact Conductors One-piece heavy-wall aluminum compression tap connector for secondary service drop and transformer tap to primary or secondary. Connector can be gripped in tool for easy installation. Pre-filled with PENETROX™ joint compound. RUN CATALOG ACSR, 6201, NUMBER 5005 ALUMINUM COPPER YTU25R2W YTU25R4W #4 1/0 80 (8-1) 1/0 (7, 19) 1/0 (7, 12, 19) #6 2/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19) 4/0 (7, 12, 19) 1/0 80 (8-1) 2/0 3/0 1/0 (6-1) 4/0 YTU25R25R YTU26R26R YTU27R27R YTU28R25R YTU28R28R YTU30R30R 2/0 3/0 4/0 (6-1) 4/0 266.8 (18-1, 26-7, 6-7) 2/0 (7, 19) 3/0 (7, 19) 4/0 (7, 19) 4/0 (7, 19) 266.7 (7, 19, 37) 250 (19, 37) 300 (19, 37) 2 1/0 80 (8-1) 2/0 YTU321R25R YTU321R26R YTU321R28R 300 (26-7) 336.4 (18-1) 350 (19, 37) 336.4 (19, 37) 350 (19, 37) 4/0 YTU321R30R YTU321R321R YTU33R26R YTU33R28R YTU33R33R 336.4 (30.7) (26-7) 397.5 (18-1) 397.5 (19, 37) 400 (19, 37) 3/0 400 (19, 37) * Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. COPPER H L 2-3/8 4-7/8 C W-C (2) U-C (1)* BG BG (3) W-BG (1)* U-BG (1)* 2/0 (7, 12, 19) 3/0 (7, 12, 19) 3-3/8 1/0 (7, 12, 19) 4/0 (7, 12, 19) 7 L W-L (4) U-L (2) L — U-L (2) 250 (12, 19, 37) 4-3/8 8-3/4 M — U-M (3) BG BG (3) W-BG (1)* U-BG (1)* C W-C (3) U-C (1)* #4 (7) #2 SLD #4 (7) #4 SLD #4 (3, 7) #2 SLD #4 (7) #4 SLD 1/0 (7, 19) — 2/0 (7, 19) 3/0 (7, 19) 1/0 (7, 19) 4/0 (7, 19) 266.7 (7, 19, 37) 250 (12, 19, 37) 266.8 (18-1, 250 (19, 37) 300 (19, 37) 26-7, 6-7) 300 (19, 37) YTU321R2R YTU321R27R TAP ACSR, 6201, 5005 ALUMINUM 2 (7 Str.) 2 (3, 7 Str.) 2-5/8 1/0 (7, 19) 6-5/8 1/0 (7, 12, 19) 2/0 (7, 19) 2/0 (7, 12, 19) 3/0 (7, 19) 3/0 (7, 12, 19) 3-1/2 4/0 (7, 19) 266.7 (7, 19, 37) 266.8 (18-1, 250 (19, 37) 26-7, 6-7) 300 (19, 37) 336.4 (18-1) 336.4 (19, 37) 300 (26-7) 350 (19, 37) 2/0 2/0 (7, 19) 4/0 4/0 (7, 19) 336.4 (30.7) 397.5 (19, 37) (26-7) 400 (19, 37) 397.5 (18-1) RUN TAP TOOLS, DIE SET TOOLS, DIE SET CATALOG NUMBER, CATALOG NUMBER, E-29 & (CRIMPS PER END) & (CRIMPS PER END) DIE MD7, Y35,Y750, DIE MD7, Y35,Y750, INDEX MD6 Y45†,Y46‡ INDEX MD6 Y45,Y46‡ 8-5/8 4/0 (7, 12, 19) 250 (12, 19, 37) 300 (19, 37) M 4-3/8 — L U-L (2) M U-M (3) U-M (3) 8-3/4 350 (19, 37) M — U-M (2) 2/0 (7, 12, 19) 3-1/2 4/0 (7, 12, 19) 8-5/8 L U-L (2) 400 (19, 37) 8-3/4 M U-M (3) 4-3/8 BURNDY Overhead TYPE YOT-R-R HYTEE T-Tap for Combinations of Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Heavy duty cast aluminum connector with two-piece line element and barrel tap. Recommended for aluminum and ACSR runs with aluminum, ACSR. Uses same die as equivalent full-tension HYSPLICE™ sleeve. Tap element pre-filled with PENETROX™ joint compound and capped. E-30 RUN CATALOG NUMBER ACSR, 6201, 5005 TAP ALUMINUM ACSR, 6201, 5005 ALUMINUM H L DIE INDEX RUN TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) Y35, Y750 Y45† Y46‡ Y48B YOT361R361R 477 (18-1) (19) 477 (37) 477 (18-1) 477 (19, 37) 6-1/4 12-3/8 347, 426 or M U317 (60 U-M (4) (24-7) 477 (26-7) (30-7) 556 (18-1) (24-7) (19) 556 (37) (24-7) 477 (26-7) (30-7) 556 (19, 37) 556 (18-1) (24-7) 6-3/8 12-1/2 261, 318 or M U261 (6) U-M (4) YOT37R37R † TAP TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) Y60B C317 (2) — L317 (2) — C61 (2) — L261 (2) — DIE INDEX Y35, Y750 317, 426 or M U317 (6) U-M (4) 261, 318 or M U261 (6) U-M (4) ‡ Y45† Y46‡ † Y48B Y60BHU C137 (2) — L317 (2) — C261 (2) — L261 (2) — ‡ * Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. TYPE YNT-R-R T-Tap Compression Tap for ACSR, ACAR and Stranded Aluminum Cable Two-piece compression T-Tap for ACSR, ACAR and SAC transmission lines. Installed with same dies as equivalent full tension splice. Tap element pre-filled with PENETROX™ joint compound and sealed. CATALOG NUMBER* YNT451R451R YNT49R49R ACAR CONDUCTOR RUN AND TAP ALUMINUM ACSR 840.2 - 927.2 983.1 - 1198 795 - 1000 1033.5 - 1272 715.5 - 874.5 900 - 1113 45/7 * For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YNT49R49RT). ** Overlap crimps. TOOLS, DIE SETS H DIE INDEX Y45** Y46** Y60BHU** 7-1/2 7-3/4 725 727 S725 — P725 — L725 L727 BURNDY Overhead TYPE YNTA-R T-TAP WITH PAD TAP For ACSR, ACAR and Stranded Aluminum Cable Fig. 1 Fig. 2 CONDUCTOR E-31 TOOLS, DIE SETS CATALOG NUMBER ACAR ALUMINUM ACSR YNTA32R YNTA39R YNTA43R* YNTA451R* YNTA49R* YNTA58R* 395.1 - 395.2 634.9 - 653.1 — 840.2 - 927.2 983.1 - 1198 — 336.4 - 350 600 - 650 700 - 800 795 - 1000 1033.5 - 1272 2000 300 - 336.4 556.5 605 - 666.6 715.5 - 874.5 900 - 1113 45/7 1780 FIG. NO. 1 2 C H T 2 2-1/4 5 5-1/4 5-3/8 5-1/2 5-7/8 6-1/4 1/2 3-1/4 3-5/8 9/16 11/16 DIE INDEX 717 722 724 725 727 735 Y45** Y46** Y60BHU S717 S722 S724 S725 P717 P722 P724 P725 — — L717 L722 L724 L725 L727 L735 * For Extra High Voltage (EHV) applications order two tap pad shielding caps STS43A-4N. Catalog number indicates one cap (see chart below). ** Overlap crimps. TYPE STS-4N STREAMLINED PAD CAPS Streamlined caps for shielding hardware when bolting terminals to flat pads singly or back to back. Caps are for 4 NEMA tongues. Adapter is attached with tongue hardware. Shielding cap is fastened to adapter with stainless steel cap screw. Order one (1) STS for each side of pad. CATALOG NUMBER PAD SIZE MAXIMUM SHIELDED AREA STS33A-4N STS43A-4N STS44A-4N STS53A-4N 3 3 4 3 4 4 5 3 3 3 4 4 5-1/4 3-1/8 BURNDY Overhead TYPE YTA-R-2N DISCONNECTABLE T-TAP (WITH PAD) For Copper, Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Fig. 1 Aluminum primary T-tap connector with slotted tap pad designed for easy disconnecting of tap conductor. Tap pad accommodates compression terminals Types YKA-R-2N and YKA-A-2N, and has positioning socket for proper alignment. On sizes larger than 336.4 ACSR, the YTA-R-2N run element has twopiece interlocking-key with lifting eye that E-32 simplifies hotline installations. Catalog number does not include mating terminal. Fig. 2 CATALOG NUMBER ACSR, 6201, 5005 COPPER ALUMINUM YTA2R-2N 2 2 (3, 7) 1 (7) 2 (7) 1 (7) YTA25R-2N 1/0 1/0 (7, 12, 19) 1/0 (7, 19) FIG. NO. L TOOLS, DIE SET CATALOG NUMBER, DIE & (NUMBER OF CRIMPS PER END) T INDEX MD7, MD6 Y35, Y750 Y45† Y46‡ Y48B Y60BHU 3/8 6-1/8 YTA26R-2N YTA27R-2N YTA28R-2N 2/0 2/0 (7, 12, 19) 2/0 (7, 19) 3/0 3/0 (7, 12, 19) 3/0 (7, 19) 4/0 4/0 (7, 12 19) 4/0 (7, 19) 300 (26-7) 336.4 (19, 37, 61) YTA321R-2N 350 (19, 37) 336.4 (18-1) 350 (19, 37, 61) 336.4 (26-7, 30-7) 397.5 (19, 37, 61) YTA33R-2N 400 (19, 37) 397.5 (18-1) 400 (19, 37, 61) YTA361R-2N 477 (18-1) YTA37R-2N 477 (24-7, 26-7, 30-7) 556.6 (19, 37) 636 (37) YTA39R-2N 556.5 (24-7, 26-7) 650 (61) 605 (30-19) — 605 (30-9) YTA43R-2N 636 795 (37, 61) (24-7, 26-7, 30-19) 666.6 (24-7) YTA391A-2N — * Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. 1 7-7/8 BG or 243 659 C, 247 L or 251 BG (2) U-BG (1)* W-BG (1)* U243 (1) W243 (2) U659 (1) W-C (4) U-C (1)* W247 (1) U247(1) W-L (4) 1/2 U-L (2) U251 (3) — — — — U-M (3) 9-1/2 U317 (4) 13-1/8 M 16-1/4 608 2 16-1/2 3/4 292 or 319 342 U-M (5) — U608 (9) — C608 (3) L608 (3) S292 (9) S319 (9) P292 (9) C292 (3) L292 (3) P319 (9) C319 (3) L319 (3) S342 (9) P342 (9) C342 (3) L342 (3) BURNDY Overhead TYPES YKA-R-2N & YKA-A-2N DISCONNECTABLE TERMINAL (WITH FIXED HARDWARE) For Copper, Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Aluminum compression terminal with fixed hardware and positioning pin for making disconnectable tap or jumper connections. Used with slotted YTA-R-2N T-tap or YSA-R-2N terminal. Supplied with aluminum bolts and washer-face, self locking nuts. Prefilled with PENETROX™ joint compound and capped. E-33 CATALOG NUMBER ACSR, 6201, 5005 COPPER ALUMINUM L YKA2R-2N 2 1 (7) 2 (3, 7) 1 (7) 2 (7) 5-1/2 YKA25R-2N 1/0 1/0 (7, 19) 1/0 (7, 19) 5-5/8 YKA26R-2N 2/0 (7, 19) 2/0 (7, 19) 3/0 (7, 19) 3/0 (7, 19) YKA28R-2N 2/0 3/0 110.8 (12-7) 4/0 YKA30R-2N 266.8 (18-1, 6-7, 26-7) 4/0 (7, 19) 250 (12, 19, 37) 300 (19, 37) 4/0 (7, 19) 250 (7, 37) 266 (19) 300 (37, 61) 350 (37, 61) 397.5 (19) 400 (37) 477 (19, 37) 500 (37, 61) 556.5 (19, 37) YKA27R-2N YKA321R-2N YKA33R-2N YKA361R-2N YKA37R-2N 336.4 (18-1) 300 (26-7) 336.4 (26-7, 30-7) 397.5 (18-1) 397.5 (26-7, 30-7) 477 (18-1) 477 (24-7, 26-7, 30-7) 350 (19, 37) — — — YKA34CA-2N 397.5 (26-7, 30-7) 477 (18-1) 500 (19, 37) 477 (19, 37) 500 (37, 61) YKA391A-2N — — 795 (37, 61) * Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. T BOLT DIE TOOLS, DIE SET CATALOG NO., & (NO. OF CRIMPS) LENGTH INDEX MD7, MD6 Y35, Y750 Y45† Y46‡ Y48B Y60BHU BG or 243 C or 659 6 3/8 7-3/8 3/4 U-BG (3)* U243 (2) — — — — W-C (6) — U-C (3)* U659 (2) — — — — L or 251 — U-L (2) U251 (3) — — — — M or 317 — U-M (3) U317 (4) — — — — — U-M (3) — — — — — — S352 (9) P352 (9) C352 (3) L352 (3) S579 (9) P579 (9) C579 (3) L579 (3) — — S342 (9) P342 (9) C342 (3) L342 (3) 1-3/4 7-1/4 9-1/2 BG (8) W-BG (4)* W243 (4) 2-1/2 M 352 or 579 342 BURNDY Overhead TYPE YSA-R-2N DISCONNECTABLE TERMINAL (WITH SLOTTED PAD) For Copper, Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Aluminum compression terminal with slotted pad and positioning socket for making disconnectable tap or jumper connections. Used with YKA-R-2N fixed hardware terminal. E-34 Pre-filled with PENETROX™ joint compound and capped. CATALOG NUMBER ACSR, 6201, 5005 COPPER ALUMINUM YSA2R-2N 2 2 (3, 7) 1 (7) 2 (7) 1 (7) YSA25R-2N 1/0 1/0 (7, 19) 1/0 (7, 19) YSA26R-2N YSA28R-2N 2/0 4/0 YSA30R-2N 266.8 (18-1, 6-7, 26-7) 2/0 (7, 19) 4/0 (7, 19) 250 (12, 19, 37) 300 (19, 37) 2/0 (7, 19) 4/0 (7, 19) 250 (37) 266.8 (7, 19) 300 (37, 61) 350 (37, 61) 556.5 (19, 37) 336.4 (18-1) 300 (26-7) 477 (24-7, 26-7, 30-7) YSA321R-2N YSA37R-2N 350 (19, 37) — * Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. L 6-1/4 6-5/8 7-3/4 7-7/8 DIE INDEX BG or 243 C or 659 TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) MD7, MD8 Y35, Y750, Y45†, Y46‡ BG (8) W-BG (4)* W243 (4) U-BG (3)* U243 (2) — U-C (3)* U659 (2) — U-L U251 L or 251 M or 317 M U-M (3) U317 (4) U-M (3) — — † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. TYPE YTA-2N DISCONNECTABLE T-TAP For Copper Cast copper primary t-tap connector with slotted tap pad for easy disconnecting of tap conductor. Tap pad accommodates compression terminal Type YKA-2N. On sizes larger that 4/0, the YTA-2N run element has a twopiece, interlocking-key with lifting eye that simplifies hot installations. Catalog number does not include terminal or hardware. CATALOG NUMBER CONDUCTOR YTA2C-2N 2 (7) YTA26-2N YTA28-2N YTA34-2N 2/0 (7, 19) 4/0 (7, 12, 19) 500 (19, 37, 61) FIG. NO. C Fig. 1 Fig. 2 L T 5-5/8 1 1-1/2 2 2 * Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. 7-3/8 7-5/8 11-7/8 DIE INDEX 163 3/8 1/2 166 168 210 † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU W163 (3) Crimps Overlap W166 (6) — U163 (1)* U166 (3) U168 (4) U210 (6) — — C210 (2) L210 (2) BURNDY Overhead TYPE YKA-2N DISCONNECTABLE TERMINAL (WITH FIXED HARDWARE) For Copper Tin-plated copper compression terminal with fixed hardware for making disconnectable tap or jumper connections. Used with slotted YTA-2N T-tap or YSA-R-2N terminal. Supplied with tin-plated DURIUM™ bolts and washerface nuts. CATALOG NUMBER CONDUCTOR YKA6C-2N YKA4C-2N YKA2C-2N YKA26-2N YKA28-2N YKA29-2N YKA30-2N YKA34-2N YKA39-2N YKA44-2N 6 (7) 4 (7) 2 (7) 2/0 (7, 19, 37) 4/0 (7, 12, 19, 37) 250 (12, 19, 37) 300 (19, 37, 61) 500 (19, 37, 61) 750 (37, 61) 1000 (61) C L T DIE INDEX 7/8 5 3/8 163 1 1-1/4 1-3/8 1-1/2 1-7/8 2-3/8 2 5-1/4 5-3/8 1/4 166 168 169 170 210 627 345 5-1/2 6-1/2 7-1/4 7-5/8 * Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. 3/8 1/2 5/8 1/2 TOOLS, DIE SET CATALOG NUMBER, & (NUMBER OF CRIMPS) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU W163 (2) Crimps Overlap W166 (4) — U163 (1)* U166 (3) U168 (3) U169 (4) U170 (5) U210 (6) — — — C168 (1) C169 (1) C170 (1) C210 (2) C627 (3) C345 (4) L168 (1) L169 (1) L170 (1) L210 (2) L627 (3) L345 (4) E-35 BURNDY Overhead TYPE YCB-R STIRRUP HOT-LINE CLAMP ADAPTERS For Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Permanent compression hot-line clamp adapter with aluminum run and copper bail. Accommodates any standard copper hot-line clamp on bail elements. Permits hot-line tapping without arcing or chafing damage to aluminum conductor. Installed with standard E-36 tools and dies. CATALOG NUMBER ALUMINUM ACSR, 6201, 5005 YCB2R 2 Str. - 6 Sol. 2-4 YCB25R YCB26R YCB27R YCB28R 1/0 (7, 19) 2/0 (7, 19) 3/0 (7, 19) 4/0 (7, 19) 350 (19, 37) 336.4 (19, 37) 400 (19, 37) 397.5 (19, 37) 500 (37, 61) 477 (19, 37) 477 (19, 37) 1/0 - 80 (8-1) 2/0 3/0 4/0 336.4 (18-1) 300 (26-7) 336.4 (26-7, 30-7) 397.5 (18-1) 397.5 (26-7) (30-7) 477 (18-1) YCB321R YCB33R YCB35R YCB361R * Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. A 2 Sol. H L 3-3/4 9 5 D F DIE INDEX 2-1/2 BG TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ 9-3/4 C BG (6) W-BG (2)* W-C (4) 11-1/8 L W-L (4) 1/0 Sol. 2-1/2 3-1/2 U-BG (2)* U-C (2)* U-L (2) 3-1/2 5-3/8 12-3/4 M 5-1/4 13-1/4 317 — U-M (3) U317 (3) BURNDY Overhead TYPES YCB-U & YCB-R-U CRIMPIT™ STIRRUP Hot-Line Clamp Adapter for Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Combines Figure "6" -shaped aluminum CRIMPIT™ tap connector with tin-plated copper bail. Can be gripped in tool and slipped over line for easy installation. Five sizes take range from #4 to 600 Mcm. Pre-filled with PENETROX™ joint compound and Stripsealed. CATALOG NUMBER ALUMINUM ACSR, 6201, 5005 YCB4U1 YCB1U1 YCB28U26 YCB33R26U YCB38R26U 4 Sol. - 4 (7) 2 (7) - 1 (7) 1/0 (7) - 4/0 (19) 300 (37) - 400 (37) 397.5 (19) - 600 (61) 4 2 1/0 - 4/0 266.8 (6-7) - 336.4 (30-7) 336.4 (26-7) - 556.5 (18-1) A 2 Sol. 1/0 Sol. H L 1-1/2 1-5/8 2 2-1/4 TOOLS, DIE SET CATALOG DIE NUMBER, & (NUMBER OF CRIMPS) INDEX Y35, Y750 Y45 Y46 1-7/8 D* U-D (2) 2-1/8 H R N U-H (2) U-R (2) U-N (2) † ‡ S-N (2) P-N (2) * Index number "D" is not "D3" Cabelok CRIMPIT™ die. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. TYPES J990 & J1252 HOT-LINE CLAMP BAILS Designed to make hot-line clamp adapter using HYCRIMP™, CABELOK CRIMPIT™ or Figure "6" -Shaped CRIMPIT™ connectors. Where hot sticks are used, the CABELOK CRIMPIT™ or Figure "6" -shaped CRIMPIT™ are recommended. The line can be approached with the connector and bail held in the tool. Bails are tin-plated, hard drawn copper. RECOMMENDED CONNECTOR & BAIL COMBINATIONS HYCRIMP™ CAT. NO. YHO-100 YHO-150 YHD-200 YHD-250 YHD-300 YHD350 — YHN-500 CABELOK CRIMPIT™ CAT. NO. YP2U3 YP26AU2 YP27AU4 YPC28U4 YP27AU26 YP28U26 YPC28U26 YPC33R26U BAIL A J990 #2 J1252 2/0 J990 J1252 J990 J1252 #2 2/0 #2 2/0 * For additional run conductors see specific connector catalog page. SOL. AL 6-2 1 - 2/0 3/0, 4/0 — 3/0 — RUN CONDUCTORS ACCOMMODATED* STR. AL ACSR 6 - 3 (7 Str.) 3 (3 Str.) - 1/0 2/0 - 3/0 4/0 2/0, 3/0 4/0 6, 4 3 - 1/0 1/0, 2/0 3/0, 4/0 2/0 3/0, 4/0 1/0 (7) - 4/0 1/0 - 4/0 250 (37) 400 (37) 266.8 (18-1) 397.5 (18-1) E-37 BURNDY Overhead TYPES YHO-J, YHD-J, YHN-J HYCRIMP™ STIRRUP Utilizing H-Framed Aluminum Tap Connectors with tin-plated copper bail. Bendable tabs secure run and bail freeing the lineman’s hands to work with the installation tool conductor grooves. Prefilled with PENETROX™ joint compound. E-38 CATALOG NUMBER RUN CONDUCTOR ACCOMMODATES SOL. AL STR. AL ACSR YHO100J1444 YHO150J1444 YHD200J1444 YHD250J1444 YHD300J1496 YHD350J1496 YHN500J1496 6-1 1 - 2/0 3/0 - 4/0 250 - 300 2/0 - 4/0 250 - 300 — 6 - 1 (7 Str.) 6-2 3 - 2/0 3 - 1/0 2 Sol. 2/0 - 3/0 1/0 - 2/0 (.258 dia.) 4/0 3/0 - 4/0 #1 (Str.) - 3/0 #1 - 2/0 2/0 Sol. 3/0 - 4/0 3/0 - 4/0 (.365 dia.) 4/0 - 500 4/0 - 477 (18/1) ① Permanent dies in tool install all sizes. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. A B C D E L DIE INDEX 1.50 1.75 1.88 1.88 1.88 2.50 2.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 3.00 3.00 3.00 3.00 4.75 4.75 4.75 3.75 3.75 3.75 3.75 5.62 5.62 5.62 12.0 12.0 12.0 12.0 15.5 15.5 15.5 O O D3 D3 D3 D3 N TOOLS, DIE SET CATALOG NUMBER, & (NO. OF CRIMPS) MD7-8 MD6-8 ① Y35, Y750, Y45†, Y46‡ (4) (5) (5) (5) (5) (7) — U-O (2) U-O (2) UD-3 (2) UD-3 (2) UD-3 (2) UD-3 (2) U-N (2) BURNDY Overhead TRANSFORMER AND EQUIPMENT TAP CONNECTORS Transformer and equipment tap connectors are specifically designed to provide single or multi-tap connections from secondary transformer outlets, disconnects, circuit breaker panels, and other equipment pads or bar. TYPE E-C-G E-39 TRANSFORMER TAP ADAPTER For Copper Multi-tap, range-taking cast copper alloy connector designed to take 2, 3, or 4 conductors from a single secondary transformer outlet. CATALOG NUMBER E2C34G1 E3C34G1 E4C34G1 NUMBER OF CONDUCTORS 2 3 4 CONDUCTOR SIZE 1/0 Sol. - 500 A DIA. .78 D 3-3/4 H 3-7/8 J 1/2-13 L W 6-1/4 3-1/2 5-1/4 6-7/8 BURNDY Overhead TYPE KC22J12T13, EQC632C TRANSFORMER GROUND CONNECTORS For Copper Type EQC632C Fits all standard EEI-NEMA distribution transformers as a tank grounding terminal. CATALOG NUMBER KC22J12T13 KC26 KC34J12T13 EQC632C RANGES 8 Sol. - 2 Sol. 2 Sol. - 2/0 Str. 3/0 - 500 Str. 8 Sol. - 2 Str. Both, one-wrench installation. E-40 TYPE YA-2LH HYSEALUG Terminal for Copper Tin-plated, pure copper 2-hole NEMA compression terminal with shrouded barrel for terminating insulated copper conductor to transformers and other equipment. Shroud prevents seepage of water or moisture into conductor strands and minimizes taping. CATALOG NUMBER CONDUCTOR YAB4C-2LH72 YAB4C-2LH73 YAB2C-2LH74 YAB2C2LH75 YAB25-2LH70 YAB25-2LH71 YA26-2LH88 YA26-2LH89 YA27-2LH97 YA27-2LH98 YA28-2LH114 YA28-2LH115 YA29-2LH90 YA29-2LH91 YA30-2LH85 YA30-2LH86 YA31-2LH89 YA31-2LH90 YA34-2LH110 YA34-2LH111 † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. 4 Str. 2 Str. BB 5/8 3/4 1/0 Str. 2/0 Str. 3/0 Str. 1 4/0 Str. 250 300 1-1/4 350 500 1-1/2 SHROUD INSIDE DIA. .57 .84 .58 .91 .69 .98 .73 1.04 .84 1.06 .86 1.24 .88 1.25 .92 1.32 1.03 1.40 1.14 1.88 C L T 6-1/4 3/4 TOOLS, DIE SET CATALOG NUMBER, & (NUMBER OF CRIMPS) MD7, MD6 Y35, Y750, Y45†, Y46‡ W161 (2) U4CRT (2) W162 (4) U2CRT (2) W163 (4) U25RT (2) W241 (2) U26RT (2) W243 (2) U27RT (2) W-BG or W243 (2) U28RT (2) W166 (4) U29RT (2) 1/8 6-1/2 6-3/4 3/8 7/8 6-1/4 1 6-5/8 1/8 1-1/8 1-1/4 7 — U30RT (2) 1-3/8 7-5/8 W-O (5) U31RT (2) 1-1/2 7-3/4 — U34RT (2) 1/4 BURNDY Overhead TYPE YE-LH HYSEALPLUG Terminal Plug for Copper Oil and water-tight terminal with shrouded, tin-plated, copper barrel and brazed plug. Recommended for terminating insulated copper conductor at cutout, transformer and arrestor; or for joining insulated copper riser to overhead conductor. Shroud prevents seepage of water or moisture into conductor strands and minimizes taping. To obtain a tight fit on some insulations in the shroud it may be necessary to either "pencil" the insulation down, or build it up with tape. CATALOG NUMBER YE2C-LH128 YE2C-LH129 YE25-LH97 YE26-LH88 YE26-LH89 YE28-LH128 YE31-LH96 YE34-LH119 YE34-LH120 SHROUD INSIDE CONDUCTOR BB DIA. A DIA. 2 Str. 3/4 1/0 Str. 2/0 Str. 1 4/0 Str. 350 1-1/4 500 1-1/2 .58 .91 .98 .73 1.04 1.24 1.03 1.14 1.88 2 Sol. L TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) Y35, Y750, P MD7, MD6 Y45†, Y46‡ 9 6 W162 (4) U2CRT (2) 1/0 Sol. 11-1/8 W163 (4) U25RT (2) 2/0 Sol. 11-3/8 W241 (2) U26RT (2) W-BG or W243 (2) W-O (5) U28RT (2) U31RT (2) — U34RT (2) 4/0 Sol. 11-1/2 8 12-1/4 13-1/4 † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TYPES YE-R, YE-W HYPLUG™ Terminal Plug for Aluminum and ACSR In 1989 BURNDY® began shipping an improved pin type connector. A proprietary coating system was developed through intense research efforts which vastly prolongs the life of this type of connection. To help identify the new product a hex shaped crimp is now used on the pin interface crimp CATALOG NUMBER CONDUCTOR ALUMINUM ACSR YE6R-25 YE4R-25 YE1WAG1 YE2WAG5 YE2R-25 YE25R-25 YE26R-60 YE27R-60 YE28R-60 5, 6 Str. 3, 4 Str. #1 Sol. (.289) #2 Sol. (.258) 1, 2 Str. 1/0 Str. 2/0 Str. 3/0 Str. 4/0 Str. YE30R-60 300 YE32R-60 350 - 400 YE361R-60 477, 500 YE39R-60 600 * All crimps overlap † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. 6 4 — — 2 1/0 2/0 3/0 4/0 (26/7) 266.8 (18/1) (26/7) 336.4 (18/1) 477 (18/1) (24/7) 556.5 (26/7) and BURNDY's overhead color coded end caps are utilized. be bent to desired angle for easier insertion. Three die sets accommodate 4 Str.-500 MCM. Terminals are pre-filled with PENETROX™ A-13 joint compound and sealed with color coded end caps. Aluminum HYPLUG™ with tin-plated copper plug for terminating aluminum or ACSR cable at cut-out, transformer and arrestor. Plug may A DIA. L P 4 Sol. 4-5/8 2-1/2 .257 2 Sol. 2 Sol. 1/0 Sol. 8.58 (218) 4-5/8 6 2-1/2 9-1/2 3/8 6 4/0 Sol. COLOR CODE Blue Orange Red Orange Red Yellow Gray Black Pink Green 5/8 BG or 243 BG WBG W243 5/8 - 1 U-BG C243 L243 U243 UK5/8-1T 249 or 840 W249 or W-K840 U249 U-K840T C249 L249 317, 705, 1-1/8 - 1 — U317 U705 U-K1-18-1T C317 L317 608 — U608 C608 L608 Blue 10-5/8 9/16 DIE INDEX TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)* Y750, Y35, MD7, MD6 Y45†, Y46‡ Y48BH Y60BH Pink 11-7/8 6 Yellow • BURNDY® furnishes many special versions of YE-R including: pin length variations, factory applied pin angles, etc. Contact your BURNDY® representative for your special needs. E-41 BURNDY Overhead COMPRESSION SPLICES TABLE OF CONTENTS E-42 COMPRESSION SPLICES...........................E-43 Types YCU-R & YOU-R .................................E-54 Type YCU-R (Static Wire)..............................E-54 SERVICE ENTRANCE Type ES.........................................................E-44 FULL TENSION Type YSU ......................................................E-45 Types YDS-A & YDS-AT ................................E-55 Type YSD ......................................................E-46 Types YDS & YDS-C .....................................E-56 Type YTS-A ...................................................E-57 NEUTRAL Types YSS, YCS-R, YDS-AT .........................E-47 JUMPER Type YCS-R...................................................E-48 Type YCS-RL.................................................E-49 Type YCS-A ...................................................E-50 Type YCR ......................................................E-50 Type YCR-R-G ..............................................E-51 Types YDS, YCS............................................E-52 Type YNS-R...................................................E-52 Types YDS-W & YDS ....................................E-57 Types YDS-R, YDS-RP1, YDS-RP2.....E-58, E-59 Type AWS-R..................................................E-60 Types YTS-R & YTS-RS................................E-61 Type YTS-AR.................................................E-62 Type YDS-RLY...............................................E-63 Types YDS-RL & YDS-LT.....................E-64, E-65 Types YDS-A & YDS-AT ................................E-65 Types YDS-R & YDS-RE ...............................E-66 Types YDS-E, YDS-H, YDS-U .......................E-66 Type YDS-K ...................................................E-67 REPAIR SLEEVE Type YTS-E ...................................................E-67 Type YCU-A...................................................E-53 Types YDS-KT & YDS-F................................E-68 Type YNU-R ..................................................E-53 Type YDS-M-T ...............................................E-68 BURNDY Overhead COMPRESSION SPLICES BURNDY® service, full-tension, and jumper sleeves provide a dependable, economical, and easy-to-install method of splicing overhead transmission and distribution lines. A major part of the Total Burndy Compression Program, they are available for copper, aluminum, ACSR, COPPERWELD, ALUMOWELD, STEEL, 6201, 5005, ACSR/AW, AWA, and compressed forms for aluminum and ACSR. Each is clearly marked with the installation Die Index number and knurls are provided which show the installer the correct number of crimps and the spacing required. Connections made with BURNDY® INSULINK™ and HYSPLICE™ sleeves have a lower resistance than an equal length of conductor. HYSPLICE™ sleeves are tapered or chamfered at the ends; externally to provide gradual reduction of pressure on the conductor, and internally to facilitate conductor insertion. Service Sleeve Design Service entrance connectors are available insulated (INSULINK™) or uninsulated (LINKIT™). Both are installed with the onehand OH25 and OUR840 HYTOOL™ or the MD6 HYTOOL™. The INSULINK™ feature polyethylene caps which seal out dirt and moisture, and grip the cable insulation leaving both hands free for crimping. The aluminum insert is anchored to the Nylon jacket so that it will not move when crimped, ensuring that the insert is always under the die. The jacket is color coded for easy identification of conductor size. The aluminum LINKIT™ minimizes the effects of galvanic corrosion. It is designed for easy location of crimps, and is color coded. The service HYSPLICE™ connectors are partial-tension sleeves for splicing the neutral conductor of triplex service. They are installed with MD6, OUR840 and the OH25 HYTOOL™ on aluminum and ACSR conductors from 6 to 1/0. Copper HYSPLICE™ Sleeve Design Full-tension holding strength and high conductivity of BURNDY® copper HYSPLICE™ sleeves are accomplished through the combined action of correct contact length, proper number of circular crimps of precisely controlled depth that perform a current carrying and keying function between the conductor and the sleeve. Aluminum HYSPLICE™ Sleeve Design HYSPLICE™ sleeves for aluminum conductor not only satisfy the basic tension requirements, but also deal with the problems of "cold flow" of aluminum and the oxide film which forms on the strands. "Cold flow" is compensated for by carefully coordinating the design of the sleeve and its associated installation die. To offset the effects of the non-conductive oxide film present on the surfaces of aluminum cable, BURNDY® HYSPLICE™ sleeves are pre-filled with PENETROX™ joint compound and capped or stripsealed. A solid center barrier forces the PENETROX™ around the cable strands during insertion. ACSR HYSPLICE™ Sleeve Design Two-piece, Full-tension HYSPLICE™ Two-piece, full-tension HYSPLICE™ for ACSR consists of an inner steel sleeve for joining the steel core, and an outer aluminum sleeve for connecting the aluminum strands. To install the two-piece HYSPLICE™, the cable is cut, the aluminum sleeve slid onto the cable, aluminum strands cut back and the steel sleeve installed. The aluminum sleeve is then centered over the steel sleeve, PENETROX™ joint compound injected (PENETROX™ is brushed on cable prior to centering aluminum sleeve on smaller sizes), and the sleeve is crimped. Single-sleeve, Full-tension UNISPLICE™ The UNISPLICE™ is as easy to install as aluminum full-tension sleeves. The single, heavy walled aluminum sleeve is filled with a special inhibiting compound containing grit particles which key the steel strand in place. The UNISPLICE™ eliminates cutting back of aluminum strands, the need for a separate E-43 steel sleeve, and careful positioning of the aluminum outer sleeve before crimping. Since the standard pull-out tests are inadequate for evaluating UNISPLICE™ performance, BURNDY® has developed the sustained- tension test that subjects a connector-conductor assembly to a 168 hour sustained load equal to 90% of the conductor strength. This test simulates a service life of 30-40 years at 60% of the conductor strength. Jumper Sleeves Since the holding strength required for jumper sleeves is less than that required for full-tension sleeves, the jumper HYSPLICE™ sleeve is shorter. Aluminum, ACSR, sleeves are pre-filled with PENETROX™ joint compound and installed with the same tools and dies as the full-tension sleeves. BURNDY Overhead TYPES ES INSULINK™ Service Entrance Sleeve for Insulated Combinations of Copper, Aluminum, ACSR Compressed. For use in overhead distribution applications. Pre-insulated service entrance compression connector installed with OH25, OUR840 and MD6 HYTOOL™ as well as Y35 and Y750 HYPRESS™ tools. Polyethylene caps preE-44 vent dirt from accumulating in barrel, grip cable for easy two-hand installation, and seal out moisture. Aluminum connector is CATALOG NUMBER ES8W8W ES6W8W ES6W6W ACSR — — — SIDE A • ALUMINUM & COPPER 10 Str. anchored to jacket, assuring the connector is under the die when crimping. Nylon jacket insulates connector electrically and protects against water and weather. Superior color coding. Pre-filled with PENETROX™ joint compound. Do not use insulated sealed connectors on bare conductors. Refer to LINKIT™ type connectors. COLOR CODE 8 Sol. Brown 8 Str. 6 Sol. #8 AL Compt Green ES4W8W ES4W6W — — — — 6 5, 6 Str. 4 Sol. Blue ES4W4W ES2W8W ES2W6W ACSR — 6 — 4 3, 4 Str. 2 Sol. Orange — ES2W4W ES2W2W ES2R8W 6 4 — ES2R6W — ES2R4W ES2R2W 2 1 Str. 2 Str. #1 AL Compt #2 AL Compt Red 6 4 ES2R2R 2 ES25R6W — ES25R4W ES25R2W 6 4 1/0, 1 1/0 Str. 1-19 Str. Yellow ES25R2R ES25R25R ES25A25A ES25A4W ES25A2W 2 — — — 1/0 Str. ▲ ˇ Not for use on bare conductors. ▲ Accommodates 1/0 stranded aluminum and copper, concentric, compressed and compact conductors. Yellow 1/0, 1 — 6 4 SIDE B • ALUMINUM & COPPER 10 Str. 8 Sol. 8 Str. 6 Sol. #8 AL Compt 10 Str. 8 Sol. 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. 10 Str. 8 Sol. 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. 3, 4 Str. 2 Sol. 10 Str. 8 Sol. 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. 3, 4 Str. 2 Sol. 1 Str. 2 Str. #1 AL Compt #2 AL Compt 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. 3, 4 Str. 2 Sol. 2 Str. 1 Str. #1 AL Compt #2 AL Compt COLOR CODE DIE INDEX TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) Brown Green Brown Green HYTOOL™ TOOL DIE (CRIMPS PER END) OH25 (1) MD6, MD7 (3) MD6, MD7 W-BG (1)* OUR840 X-NBG (1)* Blue Brown Green Blue Orange Brown Green Blue Orange Red Green Blue Orange Red 1/0 Str. Yellow 5, 6 Str., 4 Sol. 3, 4 Str., 2 Sol. Blue Orange BG or 5/8 TOOL Y35 Y750 HYPRESS™ DIE (CRIMPS PER END) U-BG (1)* *Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. BURNDY Overhead TYPE YSU 5/8" LINKIT™ Service Entrance Sleeve for Combination of Copper, Aluminum and ACSR Compressed. Heavy-walled aluminum tubing with solid barrier minimizes galvanic corrosion of conductors. Accommodates neutral strands of Type SE Service Entrance conductor as well as other conductors. Installed with standard tooling. Color Coded. Pre-filled with PENETROX™ joint compound and Stripsealed. CATALOG NUMBER ACSR YSU6W6W — SIDE A ALUMINUM & COPPER 8 Str. 6 Sol. #8 AL Compt E-45 COLOR CODE ACSR Green — YSU4W8W — YSU4W6W YSU4W4W 5, 6 Str. 4 Sol. #4 AL Compt Blue 6 — 6 YSU2W8W — YSU2W6W — 4 3, 4 Str. 2 Sol. Orange YSU2W4W 6 YSU2W2W YSU2R8W 4 — YSU2R6W — YSU2R4W YSU2R2W 2 2 Str. 1 Str. #1 AL Compt #2 AL Compt Red 6 4 YSU2R2R 2 YSU25R6W — YSU25R4W 6 YSU25R2W 1/0 YSU25R2R 1/0 Str. 2/0 AL Compt 1/0 AL Compt 4 Yellow 2 YSU25R25R YSU25A25A 1/0 1-1 1/0 Str. ▲ ▲ Accommodates 1/0 standard aluminum and copper concentric, compressed and compact conductors. Yellow 1/0 SIDE B ALUMINUM & COPPER 8 Str. 6 Sol. #8 AL Compt 8 Sol. 10 Str. 6 Sol. 8 Str. #8 AL Compt 5, 6 Str. 4 Sol. #4 AL Compt 8 Sol. 10 Str. 6 Sol. 8 Str. #8 AL Compt 5, 6 Str. 4 Sol. #4 AL Compt 3, 4 Str. 2 Sol. 8 Sol. 10 Str. 6 Sol. 8 Str. #8 AL Compt 5, 6 Str. 4 Sol. #4 AL Compt 3, 4 Str. 2 Sol. 2 Str. 1 Str. #1 AL Compt #2 AL Compt 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. #4 AL Compt 3, 4 Str. 2 Sol. 2 Str. 1 Str. #1 AL Compt #2 AL Compt 1/0 Str. 2/0 AL Compt 1/0 AL Compt 1/0 Str. COLOR CODE DIE INDEX TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) Green Brown Green Blue HYTOOL™ TOOL DIE (CRIMPS PER END) OH25 (1) MD6, MD7 (3) MD6, MD7 W-BG (1)* OUR840 X-NBG (1)* Brown Green Blue Orange Brown Green Blue Orange Red Green Blue Orange Red Yellow Yellow BG or 5/8 HYPRESS™ TOOL DIE (CRIMPS PER END) Y35 U-BG (1)* Y35L, Y750 *Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. BURNDY Overhead TYPE YSD .840" LINKIT™ Service Entrance Sleeve for Combinations of Copper, Aluminum, ACSR, 6201, 5005 and Compressed. Aluminum compression sleeve with solid center barrier. Designed for commercial and heavy residential services. Installed with standard tooling. Pre-filled with PENETROX™ joint compound, and capped. E-46 CATALOG NUMBER ACSR, 6201, 5005 YSD25R25R 1/0 SIDE A ALUMINUM & COPPER 1/0 Str. 2/0 AL Compt COLOR CODE ACSR, 6201, 5005 Yellow 1/0 YSD26R2W 4 YSD26R2R 2/0 YSD26R25R 2/0 Str. 3/0 AL Compt 2 Gray 1/0 YSD26R26R 2/0 YSD27R2W 4 YSD27R2R 2 YSD27R25R 3/0 3/0 Str. 4/0 AL Compt Black 1/0 YSD27R26R 2/0 YSD27R27R 3/0 YSD28R2W 4 YSD28R2R 2 YSD28R25R 4/0 YSD28R26R 4/0 Str. 300 AL Compt 1/0 Pink 2/0 YSD28R27R 3/0 YSD28R28R 4/0 SIDE B ALUMINUM & COPPER 1/0 2/0 AL Compt 3, 4 Str. 2 Sol. #2 AL Compt 2 Str. 1 Str. 1/0 AL Compt 1/0 Str. 2/0 AL Compt 2/0 Str. 3/0 AL Compt 3, 4 Str. 2 Sol. #2 AL Compt 2 Str. 1 Str. 1/0 AL Compt 1/0 Str. 2/0 AL Compt 2/0 Str. 3/0 AL Compt 3/0 Str. 4/0 AL Compt 3, 4 Str. 2 Sol. #2 AL Compt 2 Str. 1 Str. 1/0 AL Compt 1/0 Str. 2/0 AL Compt 2/0 Str. 3/0 AL Compt 3/0 Str. 4/0 AL Compt 4/0 Str. 300 AL Compt COLOR CODE DIE INDEX TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) Yellow HYTOOL™ TOOL DIE (CRIMPS PER END) MD6, WK-840 (7) MD7 W-249 (4) X840 (7) OUR840 X249 (8) Orange Red Yellow Gray Orange Red EEI IIA Yellow Gray Black Orange Red 249 840 TOOL Y35 Y750* Y35 Y750* HYPRESS™ DIE (CRIMPS PER END) UK840 (4) U249 (2) Yellow Gray Black Pink *Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. BURNDY Overhead TYPES YSS, YCS-R & YDS-AT HYSPLICE™ For Aluminum, ACSR, 6201, 5005 and Compressed. Single aluminum sleeve designed for service drop or short span overhead distribution lines. Installed with OH25 one-hand tool, and other standard tooling. Pre-filled with PENETROX™ joint compound and color coded capped. CATALOG NUMBER YSS6RG2 YSS6R YDS4WA YDS4CA YSS4R CONDUCTOR 6 ACSR 4 Sol. Al 4 Sol. Al 4 Str. Al (7) L HOLDING STRENGTH LBS. 4.00 4.72 2.62 900 700 900 700 750** 700** 4 ACSR 1000 2 Sol. Al 800 3.78 2 Al (7) 700 2 ACSR 1600 2 Al (7) 1200 TOOLS, DIE SETS CATALOG NUMBER, & (CRIMPS PER END) Y35, Y750, MD7, MD6 Y45†, Y46‡ DIE INDEX COLOR CODE BG or 5/8 Blue BG (6) W-BG (3)* U-BG (3)* — — 162 Blue W162 (4) U162 (2)* — — 162 Orange W162 (4) U162 (1)* — — 4 7 Al 4 5005 Al 4 5005 Al 4 (6-1) ACSR 4 (6-1) ACSR 4 (7-1) ACSR 4 (7-1) ACSR 2 Sol. Al 2 Sol. Al 2 (6-1) ACSR 2 (7-1) ACSR 2 (7-1) ACSR 2 7 Al 1/0 7 Al 1/0 (6-1) ACSR 1/0 (6-1) ACSR (3) (2) (3) (3) (2) (3) (2) (3) (2) (3) (3) (2) (3) (4) (2) (3) Orange BG or 5/8 YSS2R BG (6) W-BG (3)* U-BG (3)* BG (12) W-BG (6)* U-BG (6)* Red YDS25AT 1/0 Al (7) 7.27 2000 YCS25R 1/0 ACSR 7.09 2320 * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. ** Holding strength values up to 800 lbs. are obtained when HYPRESS™ tools are used for installations. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. OH25 APPLICATIONS OH25 (INDENTS CONDUCTOR PER END) BG, 5/8 or 243 Yellow E-47 BURNDY Overhead TYPE YCS-R HYSPLICE™ Jumper Sleeve for ACSR, All Aluminum, 6201, 5005 and Compressed HYSPLICE™ sleeve designed to withstand jumper loop tensile and vibration stresses. Made of aluminum with staked-in cable stop. Installed with same die as equivalent fulltension sleeves. Pre-filled with PENETROX™ joint compound. CONDUCTOR E-48 CATALOG NUMBER ACSR, 6201, 5005 ALL ALUMINUM L DIE INDEX YCS4R YCS2R 4 2 4 (7) 2 (7) 5 5 237 239 YCS25R 1/0 1/0 (7, 19) 7-1/8 243 YCS26R 2/0 (7, 19) 7 3/0 (7, 19) YCS28R YCS30R YCS321R YCS33R 2/0 3/0 110.8 (12-7) 4/0 266.8 (6/7, 18/1, 26/7) 336.4 (18-1) 300 336.4 (26-7, 30-7) YCS35R 397.5 (18-1, 26-7, 30-7) YCS361R YCS37R YCS39R 477 (18-1) 477 (24-7, 26-7, 30-7) 556.5 (18-1) 556.5 (24-7, 26-7) 605 (30-19) 636 (24-7, 26-7, 30-19) 666.6 (24-7, 54-7) 795 (36-1, 45-7) 795 (26-7, 54-7) 4/0 (7, 19) 266.8 336.4 (19) 397.5 (19) 477 (19, 37) 500 (37, 61) 500 (37, 61) 556.5 (19, 37) — YCS27R YCS43R YCD453R YCS45R † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU U237 (2) U239 (2) UBG (10) or U243 (3) U245 (3) † † ‡ ‡ — — — — † ‡ — — 245 W237 (4) W239 (4) WBG (10) or W243 (6) W245 (6) † ‡ — — 5-3/4 247 W247 (6) U247 (3) † ‡ — — 5-3/4 6.47 6-1/2 8-3/4 249 251 490 316 W249 (6) W251 (10) — — U249 (3) U251 (6) U490 (5) U316 (6) † † † † ‡ ‡ ‡ ‡ C249 (2) C251 (3) C490 (3) C316 (2) L249 (2) L251 (3) L490 (3) L316 (2) 8-7/8 317 — U317 (6) † ‡ C317 (2) L317 (2) 8-1/4 8-3/4 10-3/4 327 261 608 — — — U327 (6) U261 (6) U608 (9) † † † ‡ ‡ ‡ C327 (2) C261 (2) C608 (3) L327 (2) L261 (2) L608 (3) 795 (37) 10-5/8 292 or 319 — — S292 (9) S319 (9) P292 (9) P319 (9) C292 (3) C319 (3) L292 (3) L319 (3) — 900 (61, 91) 10-5/8 10-5/8 292 352 — — — — S292 (9) S352 (9) P292 (9) P352 (9) C292 (3) C352 (3) L292 (3) L352 (3) BURNDY Overhead TYPE YCS-RL UNISPLICE™ Jumper Sleeve for ACSR, All Aluminum 6201, 5005 Compressed and Compact Conductors. Aluminum jumper sleeve, with cable stop, designed to be installed with same dies as equivalent full-tension UNISPLICE™. Withstands jumper loop-tensile and vibration stresses. Pre-filled with PENETROX™ joint compound and capped. CATALOG NUMBER YCS25RL YCS26RL YCS28RL YCS321RL YCS341RL CONDUCTOR ††† 1/0 ACSR (6-1) 1/0 6201 (7) 1/0 5005 (7) 1/0 AAC (7) 2/0 ACSR (6-1) 2/0 6201 (7) 2/0 5005 (7) 2/0 AAC (7) 4/0 ACSR (6-1) 4/0 6201 (7) 4/0 5005 (7) 4/0 AAC (7) 336.4 ACSR (18-1) 336.4 AAC (19) 397.5 AAC (19) 397.5 ACSR (18-1) 400 AAC (37, 61) 18-1 336.4 ACSR 26-7 30-7 ( ) * MD6 NON-BOW Dies produce straight sleeves without rotating tool. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. ††† Accommodates ACSR with aluminized steel core. L 6-1/4 DIE INDEX C or 247 or 702 TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ W-C (12) — W702 (4) NON-BOW* — U247 (3) — 5-5/8 659 — U659 (3) 5-1/4 654 — U654 (3) 5-1/4 655 — U655 (3) 5-5/8 327 — U327 (4) E-49 BURNDY Overhead TYPE YCS-A JUMPER SLEEVE For All Aluminum, Compressed and Compact Conductors. HYSPLICE™ sleeve designed to withstand jumper loop tensile and vibration stresses. Made of aluminum with staked-in cable stop. Installed with same die as equivalent fulltension sleeve. Pre-filled with PENETROX™ joint compound and capped. E-50 CATALOG NUMBER CONDUCTOR L DIE INDEX YCS26A YCS28A YCS301A YCS311A YCS331A YCS331A YCS351A YCS361A YCS391A 2/0 (7) 4/0 (7, 19) 336.4 (19, 37) 397.5 (19) 477 (19, 37, 61) 500 (19, 37, 61) 556.5 (19, 37) 636 (37) 795 (37, 61) 5-1/8 4 4-3/8 5-5/8 6-14 6-1/4 8-3/4 7-3/8 10-1/2 245 249 321 468 317 317 261 469 342 TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU W245 (4) W249 (4) — — — — — — — U245 (2) U249 (2) U321 (3) U468 (4) U317 (6) U317 (6) U261 (6) — — † † † † † † † S469 (6) S342 (9) ‡ ‡ ‡ ‡ ‡ ‡ ‡ P469 (6) P342 (9) — C249 (1) C321 (2) — C317 (2) C317 (2) C261 (2) C469 (2) C342 (3) — L249 (1) L321 (2) — L317 (2) L317 (2) L261 (2) L469 (2) L342 (3) † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. TYPE YCR JUMPER SLEEVE REDUCER For Copper Conductors. Copper sleeve designed to join different size copper conductors on transmission jumper applications. installed with same dies as full-tension sleeves. CATALOG NUMBER YCR2C4W YCR2625 YCR2725 YCR2825 YCR3228 YCR3425 COPPER CONDUCTOR SIDE A SIDE B 2 (7) 2/0 (7, 12, 19) 3/0 (7, 19) 4/0 (7, 12, 19) 400 (19, 37) 500 (19, 37) 4 Sol. 1/0 (7, 19) 1/0 (7, 19) 1/0 (7, 19) 4/0 (7, 12, 19) 1/0 (7, 19) L TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) SIDE A SIDE B DIE Y35, Y750, DIE Y35, Y750, INDEX MD7, MD6 Y45†, Y46‡ Y48B Y60BHU INDEX MD6 Y45†, Y46‡ Y48B Y60BHU 3-3/4 3-3/8 3-1/2 3-3/8 5-1/2 6 * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † UDie with adapter PT-6515. ‡ U Die with adapter PUADP-1. 163 166 167 168 209 210 W163 (3) W166 (6) — — — — U163 (1)* U166/U459 U167/U568 U168 (3) U209 (6) U210 (6) C163 (1)* C166 (1) C167 (1) C168 (1) C209 (2) C210 (2) L163 (1)* L166 (1) L167 (1) L168 (1) L209 (2) L210 (2) 162 165 165 165 168 165 W162 (4) W165 (3) W165 (3) W165 (3) — W165 (3) U162 (1)* U165/U205 U165/U205 U165/205 U168 (3) U165/205 C162 (1)* C165 (1) C165 (1) C165 (1) C168 (1) C165 (1) L162 (1) L165 (1) L165 (1) L165 (1) L168 (1) L165 (1) BURNDY Overhead TYPE YCR-R-G HYSPLICE™ Jumper Sleeve Reducer for ACSR, AAAC and Aluminum to Copper. Heavy-walled aluminum sleeve designed to connect all aluminum or ACSR to copper conductors, in all service conditions encountered in transmission and distribution. Sleeve has solid center barrier and is pre-filled with PENETROX™ joint compound and capped. CATALOG NUMBER YCR25RG6 YCR26RG2 YCR26RG3 YCR27RG5 YCR27RG6 YCR28RG5 YCR28RG6 YCR28RG7 YCR28RG8 YCR291RG2 YCR291RG3 YCR291RG4 SIDE A ACSR, 6201, ALUMINUM, 5005 COPPER 1/0 (6-1) 1/0 (7, 12, 19) 2/0 (6-1) 2/0 (7, 12, 19) 3/0 (6-1) 3/0 (7, 12, 19) 4/0 (6-1) 4/0 (7, 12, 19) 266.8 (18-1) 250 (19, 37) 266.8 (7, 12, 19) SIDE B ACSR, 6201, ALUMINUM, 5005 COPPER 1/0 (6-1) 1/0 (6-1) 2/0 (6-1) 1/0 (6-1) 2/0 (6-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) 2/0 (6-10 3/0 (6-1) 4/0 (6-1) YCR291RG5 266.8 (18-1) YCR30RG4 YCR30RG6 YCR30RG7 1/0 (6-1) 3/0 (6-1) 4/0 (6-1) YCR30RG8 266.8 (26-7) 300 (19, 37) 336.4 (19) 266.8 (18-1) YCR30RG9 266.8 (26-7) YCR32RG1 YCR32RG2 YCR32RG3 YCR32RG4 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) YCR32RG5 336.4 (18-1) (26-7) 350 (19, 37) 397.5 (19) 266.8 (18-1) YCR32RG6 266.8 (26-7) YCR32RG7 336.4 (18-1) (26-7) * Crimps overlap on both ends. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. 1/0 (7, 12, 19) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19) 2/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19) 250 (19, 37) 266.8 (7, 12, 19) 1/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19) 250 (19, 37) 266.8 (7, 12, 19) 300 (19, 37) 336.4 (19) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19) 250 (19, 37) 266.8 (7, 12, 19) 300 (19, 37) 336.4 (19) 350 (19, 37) 397.5 (19) L 6-3/8 O.D. 1-1/16 TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) DIE Y35, Y750, INDEX Y45†, Y46‡ Y60B 654 or 705 U654 U705 L654 — Crimps Overlap Crimps Overlap U317 U705 L317 — Crimps Overlap Crimps Overlap 7-3/8 6-5/8 7-3/8 6-5/8 1-1/4 317 or 705 E-51 BURNDY Overhead TYPES YDS & YCS HYSPLICE™ Jumper Sleeve for Copper Conductors. Loop HYSPLICE™ connector designed to withstand jumper loop tensile and vibration stresses. Made of pure copper tubing. Installed with standard HYSPLICE™ tools and dies. CATALOG NUMBER YDS8W YDS6W YDS4W YDS2W YCS1W YDS6C YDS4C YDS2C YDS1C YCS25 YCS26 YCS27 YCS28 YCS29 YCS30 YCS31 YCS32 YCS34 YCS39 YCS44 E-52 CONDUCTOR L 8 Sol. 6 Sol. 4 Sol. 2 Sol. 1 Sol. 6 (7) 4 (7) 2 (7), 3 (3) 1 (7, 19) 1/0 (7, 19) 2/0 (7, 11, 12, 19) 3/0 (7, 19) 4/0 (7, 12, 19) 250 (7, 19, 37) 300 (19, 37) 350 (12, 19, 37) 400 (19, 37) 500 (19, 37) 750 (37) 1000 (37, 61) 1-5/8 2-5/8 2-1/2 3-3/4 4 2-3/4 2-5/8 3-5/8 3-1/8 3-3/8 3-1/4 3-1/8 3-5/8 5-3/8 5-3/4 5-1/8 6-7/8 7-3/4 TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) DIE Y750, Y35, INDEX MD7, MD6 Y45†, Y46‡ Y48B Y60BHU 171 161 162 163 164 161 162 163 164 165 166 167 168 169 170 267 209 210 627 345 W171 (1) W161 (2) W162 (4) W163 (6) W164 (4) W161 (2) W162 (4) W163 (6) W164 (4) W165 (3) W166 (6) — — — — — — — — — U171 (1)* U161 (1)* U162 (1)* U163 (2)* U164 (2)* U161 (1)* U162 (1)* U163 (2)* U164 (2)* U165 (3) U166 (3) U167 (3) U168 (3) U169 (4) U170 (4) U267 (6) U209 (6) U210 (6) — — — — — — — — — — — — — — C168 (1) C169 (2) C170 (1) C267 (2) C209 (2) C210 (2) C627 (3) C345 (4) — — — — — — — — — — — — L168 (1) L169 (2) L170 (1) L267 (2) L209 (2) L210 (2) L627 (3) L345 (4) * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515 ‡ U Die with adapter PUADP-1. TYPE YNS-R Jumper Sleeve for ACSR, ACAR and Stranded Aluminum Cable. Jumper sleeve for ACSR, ACAR and SAC transmission lines. Installed with same dies as equivalent full tension splice. Sleeve is pre-filled with PENETROX™ joint compound and capped. CATALOG NUMBER YNS43R YNS451R YNS49R YNS59R ACAR 840.2 - 927.2 983.1 - 1198 CONDUCTOR ALUMINUM 700 - 800 795 - 1000 1033.5 - 1272 2250 - 2300 ACSR L 605 - 666.6 10 715.5 - 874.5 900 - 1113 45/7 10-1/8 2156 - 2167 14-1/2 * For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YNS59RT). ** Overlap crimps. TOOLS, DIE SETS DIE INDEX Y45** Y46** Y60BHU** 724 725 727 735 S724 S725 — — P724 P725 — — L724 L725 L727 L735 BURNDY Overhead TYPE YCU-A Repair Sleeve for All Aluminum, Compressed and Compact Conductors For restoring conductivity to damaged conductors. Made of cast aluminum. Use same die as equivalent full-tension sleeve. Use of PENETROX™ joint compound required. CATALOG NUMBER YCU2CA YCU25A YCU28A YCU291A YCU301A CONDUCTOR L DIE INDEX MD7, MD6 2 (7) 1/0 (7) 4/0 (7, 19) 266.8 (7) 336.4 (19, 37) 7-5/8 8-3/4 11-7/8 11-5/8 11-5/8 163 243 249 251 321 W163 (27) W243 (20) W249 (28) — — TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) Y35, Y750 Y45 Y46 Y48B Y60BHU U163 (9)* U243 (10) U249 (14) U251 (20) U321 (20) † † † † † ‡ ‡ ‡ ‡ ‡ — — C249 (7) C251 (10) C321 (10) — — L249 (7) L251 (10) L321 (10) L DIE INDEX Y45** Y46** Y60BHU** 724 725 727 S724 S725 — P724 P725 — L724 L725 L727 * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TYPE YNU-R Repair Sleeve for ACSR, ACAR and Stranded Aluminum Cable Two-piece repair sleeves for restoring conductivity to damaged ACSR, ACAR or SAC transmission lines. Installed with same dies as equivalent full tension splice. Use of PENETROX™ joint compound required. TOOLS, DIE SETS CATALOG NUMBER * YNU43R YNU451R YNU49R ACAR CONDUCTOR ALUMINUM ACSR — 840.2 - 927.2 — 700 - 800 795 - 1000 1033.5 - 1272 605 - 666.6 715.5 - 874.5 900 - 1113 * For High Voltage and Extra High Voltage (EHV) applications. ** Overlap crimps. 16 16 E-53 BURNDY Overhead TYPES YCU-R & YOU-R Repair Sleeve for ACSR and Compressed and Compact Conductors For restoring conductivity to damaged conductors. Made of cast aluminum. Sizes up thru 266.8 are U-shaped. For 300 and larger, sleeves are two-piece interlocking elements. Use same die as equivalent full-tension sleeve. Use of PENETROX™ joint compound required. E-54 CATALOG NUMBER CONDUCTOR L DIE INDEX YCU4R YCU4RG1 YCU2R YCU25R YCU26R YCU27R YCU28R YCU30R YOU32R YCU321R YOU33R YOU35R YOU361R YOU37R YOU39R YOU41R YOU43R YOU43R YOU421R YOU43R YOU43R YOU453R YOU453R YOU453R YOU44R YOU44R 4 (6-1, 7-1) 4AAC 4 (7-1) 2 (6-1, 7-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) 266.8 (6-7, 18-1, 26-7) 300 (26-7) 336.4 (18-1) 336.4 (26-7, 30-7) 397.5 (18-1, 26-7, 30-7) 477 (18-1) 477 (24-7, 26-7, 30-7) 556.5 (24-7, 26-7) 605 (24-7, 54-7) 605 (30-19) 605 (30-19) 636 (36-1) 636 (26-7, 30-19) 666.6 (24-7, 54-7) 715.5 (26-7) 795 (36-1) 795 (36-1) 715.5 (54-7) 715.5 (54-7) 6-1/4 237 W237 (12) U237 (6) 8-1/4 239 W239 (16) U239 (8) 8-3/4 243 245 247 249 251 316 490, 547 316 317, 426 327 261, 318 608 319 W243 (20) W245 (24) W247 (24) W249 (28) — — — — — — — — — — — — — — — — — — — U243 (10) U245 (12) U247 (12) U249 (14) U251 (20) U316 (21) U490 (20) U316 (21) U317 (21) U327 (21) U261 (21) U608 (24) — — — — — — — — — — — 352, 579 — — 575 422 — — — — YOU45R 795 (26-7, 54-7) YOU48R YOU49R 900 (54-7) 954 (54-7) 1033.5 (54-7) 10 11-7/8 11-5/8 13 11-5/8 13 292, 578 319 292, 578 13-3/4 319 292578 319 292, 578 14-1/4 † U Die with adapter PT-6515. TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU † † † † † † † † † † † † † † † ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ S319 (24) P319 (24) — — — — — — C249 (7) C251 (10) C316 (7) C490 (10) C316 (7) C317 (7) C327 (7) C261 (7) C608 (8) C292 (8) C352 (8) C319 (8) S292 (24) P292 (24) — — — — — — L249 (7) L251 (10) L316 (7) L490 (10) L316 (7) L317 (7) L327 (7) L261 (7) L608 (8) S292 (24) P292 (24) C292 (8) L292 (8) S319 (24) S292 (24) S319 (24) P319 (24) P292 (24) P319 (24) C319 (8) C292 (8) C319 (8) L319 (8) L292 (8) L319 (8) S292 (24) P292 (24) C292 (8) L292 (8) S319 (24) S352 (24) S579 (24) — — P319 (24) P352 (24) P579 (24) — — C319 (8) C352 (8) C579 (8) C575 (10) — L319 (8) L352 (8) L579 (8) L575 (10) L422 (10) L292 (8) L319 (8) ‡ U Die with adapter PUADP-1. TYPE YCU-R Repair Sleeve for ACSR "Static Wire" CATALOG NUMBER YCU27R YCU28R YCU30R CONDUCTOR L DIE INDEX 110.8 (12-7) 159 (12-7) 190.8 (12-7) 10 11-7/8 11-5/8 247 249 251 † U Die with adapter PT-6515. TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU W247 (24) W249 (28) — ‡ U Die with adapter PUADP-1. U247 (12) U249 (14) U251 (20) — C249 (7) C251 (10) — L249 (7) L251 (10) BURNDY Overhead TYPES YDS-A & YDS-AT HYSPLICE™ Full Tension Sleeve for All Aluminum Compressed and Compact Conductors Full-Tension HYSPLICE™ sleeve made of aluminum tubing with staked-in cable stop. Sizes 1/0 and larger tapered for gradual transition of stress. Installed with HYSPLICE™ tools and dies. Pre-filled with PENETROX™ joint compound and capped. CATALOG NUMBER CONDUCTOR L YDS6WA YDS4WA YDS2WA YDS6CA YDS4CA YDS2CA 6 Sol. 4 Sol. 2 Sol. 6 (7) 4 (7) 2 (7) 3 2-5/8 3-7/8 3 2-5/8 3-7/8 YDS25AT 1/0 (7) 7-1/4 YDS26AT YDS27AT YDS28AT YDS29AT YDS291AT YDS301AT YDS31AT YDS311AT YDS331AT YDS351AT YDS361AT YDS391AT YDS431AT YDS451AT 2/0 (7) 3/0 (7, 19) 4/0 (7, 19) 250 (19) 266.8 (7, 19) 336.4 (19, 37) 350 (19) 397.5 (19) 477 (19) 556.5 (19, 37) 636 (37) 795 (37, 800 (61)) 954 (37, 61) 1272 (61) 9-1/4 7-1/4 10-1/2 7-1/2 8-5/8 9-7/8 11 12-1/4 12-3/4 13-1/2 13-5/8 17-5/8 18-1/2 * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. DIE INDEX 161 162 163 161 162 163 BG or 243 245 247 249 616 251 321 490 468 317 261 469 342 352 422 TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU W161 (2) W162 (4) W163 (6) W161 (2) W162 (4) W163 (6) BG (12) or W243 (6) W245 (8) W247 (8) W249 (12) — — — — — — — — — — — U161 (1)* U162 (1)* U163 (2)* U161 (1)* U162 (1)* U163 (2)* BG (3) or U243 (3) U245 (4) U247 (4) U249 (6) U616 (6) U251 (7) U321 (8) U490 (9) U468 (10) U317 (9) U261 (9) — — — — † † † † † † ‡ ‡ ‡ ‡ ‡ ‡ — — — — — — — — — — — — † ‡ — — † † † † † † † † † † S469 (12) S342 (12) S352 (15) — ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ P469 (12) P342 (12) P352 (15) — — C247 (2) C249 (3) — C251 (4) C321 (4) C490 (5) — C317 (3) C261 (3) C469 (4) C342 (4) C352 (5) — — L247 (2) L249 (3) — L251 (4) L321 (4) L490 (5) — L317 (3) L261 (3) L469 (4) L342 (4) L352 (5) L422 (6) E-55 BURNDY Overhead TYPES YDS & YDS-C HYSPLICE™ Full Tension Sleeve for Stranded Copper Conductors. Made of pure copper tubing. Designed to develop the full rated breaking strength of hard drawn or medium hard drawn copper conductor. Installed with standard tooling. E-56 CATALOG NUMBER STRANDED CONDUCTOR L DIE INDEX YDS6C YDS4C YDS3C-3 YDS2C YDS2C-3 YDS1C YDS1C-3 YDS25 YDS26 YDS27 YDS28 YDS29 YDS30 YDS31 YDS32 YDS34 YDS39 YDS44 6 (7) 4 (7) 3 (3) 2 (7) 2 (3) 1 (7, 19) 1 (3) 1/0 (7, 19) 2/0 (7, 12, 19) 3/0 (7, 19) 4/0 (7, 12, 19) 250 (7, 19, 37) 300 (19, 37) 350 (12, 19, 37) 400 (19, 37) 500 (19, 37) 750 (37) 1000 (61, 37) 2-3/4 2-5/8 5-1/4 3-5/8 3-5/8 4-1/4 6-1/4 5-3/8 6 6-3/4 6-7/8 7-1/2 8-1/8 10-1/4 12-3/4 11-5/8 12-3/4 15-1/4 161 162 163 163 163 164 459 165 166 167 168 169 170 267 209 210 627 345 * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU W161 (2) W162 (4) W163 (9) W163 (6) W163 (6) W164 (6) — W165 (6) W166 (12) — — — — — — — — — U161 (1)* U162 (1)* U163 (3)* U163 (2)* U163 (2)* U164 (3)* U459 (6) U165/U205 (6) U166/U459 (6) U167/U568 (7) U168 (9) U169 (9) U170 (13) U267 (12) U209 (15) U210 (15) — — — — — — — — — — — — C168 (3) C169 (3) C170 (3) C267 (4) C209 (5) C210 (5) C627 (7) C345 (10) — — — — — — — — — — L168 (3) L169 (3) L170 (3) L267 (4) L209 (5) L210 (5) L627 (7) L345 (10) BURNDY Overhead TYPE YTS-A Full Tension Splice for Stranded Aluminum Cable Full tension splice for SAC transmission lines. Made of aluminum tube with staked-in cable stop. Pre-filled with PENETROX™ joint compound and capped. CATALOG NUMBER * YTS331A YTS39A YTS391A YTS431A YTS463A CONDUCTOR ALUMINUM CODE MCM. — COSMOS SYRINGA VIOLET NASTURTIUM CATTAIL ARBUTUS LILAC — — CROCUS MAGNOLIA GOLDENROD COREOPSIS 450 477 477 715.5 715.5 750 795 795 800 874.5 874.5 954 954 1590 STR. 37 19 37 37 61 61 37 61 61 37 61 37 61 61 L 9-1/4 TOOLS, DIE SETS DIE INDEX Y45** Y46** Y60BHU** 719 S719 P719 L719 724 S724 P724 L724 16-1/2 725 S725 P725 L725 21-1/2 728 — — L728 13-3/8 15-3/4 * For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YTS391AT). ** Overlap crimps. TYPES YDS-W & YDS HYSPLICE™ Full Tension Sleeve for Solid Copper Conductors YDS-W is designed to develop full rated breaking strength of hard drawn and medium hard drawn solid copper conductor. Made of pure copper tubing. Installed with standard tooling. CATALOG SOLID NUMBER CONDUCTOR L YDS8WG1 YDS8W YDS6W YDS4W 8 8 6 4 1-7/8 1-1/2 2-5/8 2-5/8 YDS3W 3 2-7/8 YDS2W YDS1W YDS75 YDS76 YDS78 2 1 1/0 2/0 4/0 4 5-7/8 6-1/4 6-5/8 7-7/8 DIE TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) INDEX MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU 161 171 161 162 163 or 308 163 164 165 166 168 W161 (1) W171 (1) W161 (2) W162 (4) U161 (1) U171 (1)* U161 (1)* U162 (1)* — — — — — — — — W163 (4) — U163 (1)* U308 (2)* — — W163 (6) W164 (8) W165 (6) W166 (12) — U163 (2)* U164 (4)* U165/U205 (6) U166/U459 (6) U168 (9) — — — — C168 (3) — — — — L168 (3) * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. E-57 BURNDY Overhead TYPES YDS-R SET, YDS-RP1 ALUMINUM SLEEVE YDS-RP2 STEEL SLEEVE HYSPLICE™ Full Tension Sleeve for ACSR, Compressed and Compact Conductors Two-piece, full tension HYSPLICE™, consists of aluminum outer sleeve and steel E-58 inner sleeve. Tapered outer sleeve provides gradual transition of stress. Filler holes provided for PENETROX™ joint compound. Sizes 1/0 and larger supplied with plugs for filler hole. Installed with standard HYSPLICE™ tools and dies (thru 556 with Y35 or Y750 HYPRESS™). Aluminum and steel sleeves can be ordered separately or in sets. CATALOG NUMBER SET SLEEVES YDS021R YDS1R YDS25R YDS26R YDS27R YDS28R YDS291R YDS30R YDS321R YDS32R YDS33R YDS34R YDS35R YDS361R YDS326R YDS36R Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. YDS25RP2 YDS021RP1 YDS1RP2 YDS1RP1 YDS25RP2 YDS25RP1 YDS26RP2 YDS26RP1 YDS27RP2 YDS27RP1 YDS28RP2 YDS28RP1 YDS1RP2 YDS291RP1 YDS30RP2 YDS30RP1 YDS25RP2 YDS321RP1 YDS32RP2 YDS33RP1 YDS41RP2 YDS33RP1 YDS34RP2 YDS35RP1 YDS44RP2 YDS35RP1 YDS27RP2 YDS361RP1 YDS34RP2 YDS37RP1 YDS36RP2 YDS37RP1 CONDUCTOR 2 (7-1) 1 (6-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) 266.8 (18-1) 266.8 (26-7) 336.4 (18-1) 336.4 (26-7) 336.4 (30-7) 397.5 (26-7) 397.5 (30-7) 477 (18-1) 477 (24-7) 477 (26-7) L 4-3/4 17 4-1/8 16-5/8 4-3/4 17 5-1/4 19-3/4 5-1/4 16-3/4 5-1/8 18-7/8 4-1/8 19-3/4 6 19-3/4 4-3/4 17-7/8 6-7/8 22-1/4 8-5/8 22-1/4 6-1/4 25-5/8 8 25-5/8 5-1/4 25-3/8 6-1/4 26-3/8 7-7/8 26-3/8 * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) DIE Y35, Y750, INDEX MD7, MD6 Y45†, Y46‡ Y48B Y60BHU 242 241 240 241 242 243 242 245 248 247 248 249 240 251 250 251 242 490 252 316 305 316 253 317 255 317 248 327 253 261 350 261 W242 (8) W241 (10) W240 (6) W241 (10) W242 (8) W243 (10) W242 (8) W245 (12) W246 (16) W247 (12) W248 (14) W249 (14) W240 (6) — — — W242 (8) — — — — — — — — — W248 (16) — — — — — U242 (4) U241 (5) U240 (3) U241 (5) U242 (4) U243 (5) U242 (4) U245 (6) U248 (8) U247 (6) U248 (7) U249 (7) U240 (3) U251 (12) U250 (10) U251 (10) U242 (4) U490 (10) U252 (9) U316 (9) U305 (9) U316 (9) U253 (9) U317 (12) U255 (12) U317 (12) U248 (8) U327 (16) U253 (9) U261 (12) U350 (12) U261 (12) — — — — — — — — C248 (3)* C247 (2)* C248 (2)* C249 (4) — — — — — — L248 (3)* L247 (2)* L248 (2)* L249 (4) — L251 (6) L250 (8) L251 (5) L242 (2)* L490 (5) L252 (3) L316 (3) L305 (3) L316 (3) L253 (3) L317 (4) L255 (4) L317 (4) L248 (4)* L327 (4) L253 (3) L261 (4) L350 (4) L261 (4) C251 (6) C250 (8) C251 (5) C242 (2)* C490 (5) C252 (3) C316 (3) C305 (3) C316 (3) C253 (3) C317 (4) C255 (4) C317 (4) C248 (4)* C327 (4) C253 (3) C261 (4) C350 (4) C261 (4) BURNDY Overhead TYPES YDS-R SET, YDS-RP1 ALUMINUM SLEEVE YDS-RP2 STEEL SLEEVE (Continued) Full Tension Sleeve for ACSR and Compressed and Compact Conductors SET CATALOG NUMBER SLEEVES YDS392R YDS39R44RS YDS43R43RS YDS43R45RS YDS43R43RS YDS451R49RS YDS45R45RS YDS451R34RS YDS49R49RS YDS49R36RS Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. L DIE INDEX 8-5/8 26-1/8 8 26-1/8 8 32-1/2 9 32-1/2 8 32-1/2 10 32-1/2 9 32-1/2 6-1/4 32-1/2 10 37 7-7/8 37 305 608 255 608 254 319 320 319 254 319 419 579 320 352 253 579 419 422 350 422 CONDUCTOR YDS41RP2 YDS39RP1 YDS44RP2 YDS39RP1 YDS43RP2 YDS43RP1 YDS45RP2 YDS43RP1 YDS43RP2 YDS43RP1 YDS49RP2 YDS451RP1 YDS45RP2 YDS45RP1 YDS34RP2 YDS451RP1 YDS49RP2 YDS49RP1 YDS36RP2 YDS49RP1 556.5 (24-7) 556.5 (26-7) 636 (24-7) 636 (26-7) 666.6 (24-7) 795 (26-7) 795 (54-7) 900 (45-7) 1033.5 (54-7) 1113 (45-7) TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU — — — — — — — — — — — — — — — — — — — — U305 (9) U608 (15) U255 (12) U608 (15) — — — — — — — — — — U253 (9) — — — U350 (12) — † † † † S254 (15) S319 (18) S320 (15) S319 (18) S254 (15) S319 (18) S419 (21) S579 (18) S320 (15) S352 (18) † S579 — — † — ‡ ‡ ‡ ‡ P254 (15) P319 (18) P320 (15) P319 (18) P254 (15) P319 (18) P419 (21) P579 (18) P320 (15) P352 (18) ‡ P579 — — ‡ — C305 (3) C608 (5) C255 (4) C608 (5) C254 (5) C319 (6) C320 (5) C319 (6) C254 (5) C319 (6) C419 (7) C579 (6) C320 (5) C352 (6) C253 (3) C579 (6) C419 (7) — C350 (4) — L305 (3) L608 (5) L255 (4) L608 (5) L254 (5) L319 (6) L320 (5) L319 (6) L254 (5) L319 (6) L419 (7) L579 (6) L320 (5) L352 (6) L253 (3) L579 (6) L419 (7) L422 (8) L350 (4) L422 (8) *†U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. FOR ACSR "STATIC" WIRE CATALOG NUMBER SET SLEEVES YDS011R YDS251R YDS261R YDS271R Steel Alum. Steel Alum. Steel Alum. Steel Alum. YDS27RP2 YDS011RP1 YDS34RP2 YDS251RP1 YDS41RP2 YDS261RP1 YDS44RP2 YDS271RP1 † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. CONDUCTOR 80 (1-8) 101.8 (12-7) 134.6 (12-7) 159 (12-7) L DIE INDEX 5-1/4 19-3/4 6-1/4 22-1/4 8-5/8 22-1/4 8 25-5/8 248 245 253 316 305 316 255 317 TOOLS, DIE SET CATALOG NO., & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU W248 (16) W245 912) — — — — — — U248 (8) U245 (6) U253 (9) U316 (9) U305 (9) U316 (9) U255 (12) U317 (12) — — C253 (3) C316 93) C305 (3) C316 (3) C255 (4) C317 (4) — — L253 (3) L316 (3) L305 (3) L316 (3) L255 (4) L317 (4) E-59 BURNDY Overhead TYPE AWS-R Wedge Advance Thumb Tab Channel Lock® pliers gripping tabs to lock QIKSLEEVE in place QIKSLEEVE™ Aluminum overhead line splice for AAC, AAAC and ACSR conductors. QIKSLEEVE™ Aerial Wedge Splice is designed for use on Tension and Slack Span overhead applications. Features Benefits • Rated for both Tension and Slack Span applications. • Range-taking feature replaces several conventional designs. E-60 • All aluminum construction. • Open Frame design allows visual inspection and ease of installation. • Anti-reverse clip assists in the initial installation of the connector. A visual indicator also ensures verification of installation. • QIKSLEEVE™ is easily adjustable for flexibility during installation. Catalog Number AWS25R AWS28R AWS33R AWS36R Conductor #6 to 1/0 AAC AAAC and ACSR 1/0 to 4/0 AAC AAAC and ACSR 4/0 to 336.4 AAC AAAC and ACSR, 397 AAC 336.4 to 477 AAC AAAC and ACSR, 556 AAC ◊ Expands the capability of conventional field splice applications. ◊ Reduces warehouse and line truck inventory when used in place of tubular automatics. ◊ All Aluminum open style design does not trap water and eliminates dissimilar metal interactive corrosion. ◊ Installation Confidence: Verification that your installation was done properly. ◊ 30% less resistance than conventional designs. Less than a 3 year payback in kw savings alone. ◊ Field re-adjustment capability reduces the potential of scrapping incorrectly applied splices. ◊ Four sizes cover .184 to .858 conductor diameter ranges (#6 Str.-477 ACSR). ◊ Designed for future higher temperature/ higher current applications. Height (H) Length (L) Width (W) 1.5 in. [38 mm] 7.7 in. [196 mm] 2.2 in. [56 mm] 2006 2.3 in. [59 mm] 12.0 in. [305 mm] 2006 4.0 in. [102 mm] Conductor installation indicator/pointer Anti-reverse locking clip & release tab BURNDY Overhead TYPES YTS-R & YTS-RS Full Tension Splice for ACSR Full tension two-piece splice for ACSR transmission lines. Outer aluminum sleeve and inner steel sleeve ordered separately. Aluminum sleeve has filler hole and plugs for PENETROX™ joint compound. CATALOG CONDUCTOR NUMBER* ACSR ALUM. CODE MCM. STR. SLEEVE LINNET WIDGEON IBIS FLICKER HAWK PARAKEET DOVE EAGLE PEACOCK DUCK SQUAB ROOK GROSEBEAK GULL FLAMINGO CROW STARLING TERN CUCKOO CONDOR DRAKE MALLARD — RAIL CARDINAL — — ORTOLAN — CURLEW BLUEJAY — GRACKLE BUNTING — BITTERN PHEASANT DIPPER MARTIN BOBOLINK FINCH NUTHATCH — PARROT LAPWING FALCON CHUKAR BLUEBIRD KIWI 336.4 397.5 477 556.5 556.5 605 636 666.6 715.5 795 954 1027.4 26/7 24/7 26/7 24/7 26/7 24/7 26/7 30/7 24/7 54/7 26/7 24/7 26/7 54/7 24/7 54/7 26/7 45/7 24/7 54/7 26/7 30/19 24/7 45/7 54/7 YTS32R L 17-1/4 YTS34RS LL 5-3/4 YTS34R YTS36R 18-1/4 YTS362RS YTS36RS TOOLS, DIE SETS ALUM. SLEEVE STEEL SLEEVE DIE DIE INDEX Y60BHU** INDEX Y60BHU** 717 L717 719 L719 720 718 L718 L720 721 L721 722 L722 723 L723 5-7/8 E-61 YTS39R 19-7/8 YTS43RS YTS40R 24-7/8 YTS48RS 9 724 L724 726 L726 YTS43R 21-7/16 YTS43RS 5-7/8 724 L724 723 L723 725 L725 726 L726 727 L727 726 L726 727 L727 726 L726 728 L728 726 L726 9-1/8 9 9-1/8 729 L729 726 L726 4-1/4 735 YTS449RS 9 YTS48RS YTS481RS 9-1/8 YTS451R YTS449RS YTS48R 28 48/7 45/7 1033.5 48/7 54/7 45/7 1113 48/7 54/19 1192.5 45/7 48/7 45/7 1272 54/19 45/7 1351.5 54/19 1431 45/7 1113 54/19 45/7 1510.5 48/7 54/19 45/7 1590 54/19 1780 84/19 2156 84/19 2167 72/7 CATALOG NUMBER STEEL SLEEVE YTS483RS 9-1/8 YTS449RS 9 YTS48RS YTS483RS 9-1/8 YTS449RS YTS48RS 9 YTS521RS YTS49R YTS52R YTS549R YTS56R YTS58R YTS59R 9 YTS48RS YTS59RS 9-1/8 YTS48RS 9 YTS481RS 9-1/8 YTS48RS 9 YTS449RS 41 YTS59RS YTS521RS YTS59RS YTS521RS YTS48RS YTS521RS YTS549RS 31-3/4 YTS59RS YTS549RS YTS59RS 31-1/4 YTS48RS YTS59RS 42 YTS521RS * For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e..g. YTS56RT). 9-1/8 9 9-1/8 9 ** Overlap crimps. L735 BURNDY Overhead TYPE YTS-AR Full Tension Splice for ACAR Full tension splice for ACAR transmission lines made of aluminum tube with staked-in cable stop. Pre-filled with PENETROX™ joint compound and capped. CATALOG NUMBERS* YTS32AR CONDUCTOR ACAR MCM. STR. 395.1 395.2 634.9 649.5 YTS39AR E-62 653.1 840.2 853.7 YTS451AR 862.7 927.2 983.1 1012.2 YTS48AR 1024.5 1081 1277 YTS51AR 1280 YTS55AR 1534 2267 2277 YTS59AR 2338 2335 YTS592AR 2493 12-7 15-7 12-7 18-19 15-4 12-7 18-19 24-13 30-7 24-13 18-19 30-7 24-13 18-19 30-7 24-13 30-7 24-13 18-19 30-7 24-13 18-19 42-19 54-7 30-7 24-13 18-19 42-19 54-7 48-13 42-19 54-7 48-13 42-19 72-19 30-61 54-37 * For Extra High Voltage (EHV) applications add suffix "T" to Catalog Number (e.g., YTS451ART). ** Overlap crimps. TOOL, DIE SETS L DIE INDEX Y45** Y46** Y60BHU** 15-1/4 717 S717 P717 L717 16-3/8 722 S722 P722 L722 19-1/2 725 S725 P725 L725 21-3/8 727 L727 21-1/2 — — 25-3/8 728 L728 23-1/2 814 *** 28-3/8 990 **** *** Use die H814 in Alcoa Press H2H, die M814 in Alcoa Press 150B and die MH814 in Alcoa Press 100A. These dies are manufactured by BURNDY®. **** Use die H990 in Alcoa Press H2H, die M990 in Alcoa Press 150B and die MH990 in Alcoa Press 100A. These dies are manufactured by BURNDY®. BURNDY Overhead TYPE YDS-RLY UNISPLICE™ SINGLE-SLEEVE Full Tension Sleeve for ACSR, Aluminum, 6201 AND 5005 Single sleeve splice similar to UNISPLICE™ type YDS-RL, except designed to eliminate possible conductor basketing on ACSR. Installed by crimping from end of connector towards center with standard tooling. Supplied pre-filled with PENETROX™ joint compound and capped. Factory installed plugs in pressure relief holes must be in place when conductors are inserted. Plugs drop out when sleeve is crimped. E-63 CATALOG NUMBER YDS4RLY CONDUCTOR ††† 4ACSR (7-1) 4 ACSR (6-1) 4 6201 (7) 4 5005 (7) 4 AAC (7) L 12-1/2 YDS2RLY 2 ACSR (6-1) 2 6201 (7) 2 5005 (7) 2 AAC (7) 12-3/8 YDS021RLY 2 ACSR (7-1) 2 ACSR (6-1) 2 6201 (7) 2 AAC (7) 14-3/8 YDS25RLY YDS26RLY YDS27RLY YDS28RLY YDS321RLY 1/0 ACSR (6-1) 1/0 6201 (7) 1/0 5005 (7) 1/0 AAC (7) 2/0 ACSR (6-1 2/0 6201 (7) 2/0 5005 (7) 2/0 AAC (7) 3/0 ACSR (6-1) 3/0 6201 (7) 3/0 5005 (7) 3/0 AAC (7) 4/0 ACSR (6-1) 4/0 6201 (7) 4/0 5005 (7) 4/0 AAC (7) 336.4 ACSR (18-1) 336.4 AAC (19) 17 DIE INDEX BG, or 687, or 243 BG, or 687, or 243 C, or 167, or 247, or 702 C, or 660, or 167, or 247, or 702 TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU BG (24) W-BG (12)* W687 (12) NON-BOW** — BG (20) W-BG (10)* W687 (10) NON-BOW** — W-C (28) — — W702 (11) NON-BOW** W-C (32) W660 (16) — — W702 (12) NON-BOW** U-BG (8)* — — — — — U243 (6) C243 (3) L243 (3) U-BG (8)* — — — — — U243 (6) — U167 (14) U247 (7) C243 (3) — C167 (7) L243 (3) — L167 (7) — — — — U660 (8) U167 (16) U247 (8) — — C167 (5) — — — L167 (5) — — — — 15 659 — U659 Crimps Overlap — — 21 658 — U658 Crimps Overlap — — 21 654 — U654 Crimps Overlap — — 20-1/2 655 — U655 Crimps Overlap — — * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. ** MD6 NON-BOW Dies produce straight sleeves without rotating tool. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. ††† Accommodates ACSR with aluminized steel core. BURNDY Overhead TYPES YDS-RL & YDS-LT UNISPLICE™ Full Tension Sleeve for ACSR All Aluminum, 5005, 6201, Compressed Conductors. Single-sleeve aluminum UNISPLICE™ designed to splice ACSR as simply as allaluminum. Pre-filled with PENETROX™ joint compound and capped. Eliminates strand stripping, installing separate steel sleeve and filling with joint compound. Ends ACSR joint failure due to faulty positioning of sleeve and E-64 lack of joint compound. Simplifies hot-line splicing. Electrical and mechanical performance equal to two-piece sleeves. CATALOG NUMBER YDS4RL YDS2RL YDS021RL YDS25RL YDS26RL YDS27RL YDS28RL YDS321RL * ** CONDUCTOR ††† 4 ACSR (7-1) 4 ACSR (6-1) 4 6201 (7) 4 5005 (7) 4 AAC (7) 2 ACSR (6-1) (7-1) 2 6201 (7) 2 5005 (7) 2 AAC (7) 2 ACSR (7-1) 2 ACSR (6-1) 2 6201 (7) 2 AAC (7) 1/0 ACSR (6-1) 1/0 6201 (7) 1/0 5005 (7) 1/0 AAC (7) 2/0 ACSR (6-1) 2/0 6201 (7) 2/0 5005 (7) 2/0 AAC (7) 3/0 ACSR (6-1) 3/0 6201 (7) 3/0 5005 (7) 3/0 AAC (7) 4/0 ACSR (6-1) 4/0 6201 (7) 4/0 5005 (7) 4/0 AAC (7) 336.4 ACSR (18-1) 336.4 AAC (19) 350 AAC L 11-7/8 10-1/4 11-1/4 13-7/8 DIE INDEX BG, or 243, or 687 BG, or 243, or 687 C, or 167, or 247, or 702 C, or 167, or 660, or 247, or 702 TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU BG (24) W-BG (12)* W243 (12) W687 (12) NON-BOW** BG (20) W-BG (10)* W243 (10) W687 (10) NON-BOW** W-C (28) — W247 (14) W702 (11) NON-BOW** W-C (32) — W660 (16) — W702 (12) NON-BOW** U-BG (8)* — — U243 (6) C243 (3) L243 (3) — — — U-BG (8)* — — U243 (5) C243 (3) L243 (3) — — — — U167/U568 (16) U247 (7) — C167 (7) — — L167 (7) — — — — — U167/U568 (14) U660 (8) U247 (8) — C167 (5) — — — L167 (5) — — — — — 13-1/2 659 — U659 Crimps Overlap — — 18-1/4 658 — U658 Crimps Overlap — — 18-1/4 654 — U654 Crimps Overlap — — 18-1/4 655 — U655 Crimps Overlap — — Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. MD6 NON-BOW Dies produce straight sleeves without rotating tool. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. ††† Accommodates ACSR with aluminized steel core. BURNDY Overhead TYPES YDS-RL & YDS-LT (Continued) UNISPLICE™ Full Tension Sleeve for ACSR All Aluminum, 5005, 6201, Compressed Conductors CATALOG NUMBER YDS30LT YDS32LT YDS341RL YDS361RL YDS36LT YDS45LT CONDUCTOR CODE 312.8 6201 394.5 6201 394.5 5005 (336.4 E.C. Equiv.) 397.5 ACSR (18-1) 419.6 5005 477 (18-1) 556.5 (18-1) 587.2 5005 559.5 6201 559.5 5005 (477 E.C. Equiv.) 927.2 6201 927.2 5005 (795 E.C. Equiv.) BUTTE L DIE INDEX TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU 317 U317 C317 L317 CANTON RADIAN 14-1/2 642 — U642 (12) C642 (4) L642 (4) REDE 22 327 — U327 (18) — — — RUBLE 23-1/4 788 720 — U-788 Crimps Overlap DARIEN REMEX 16 667 — P667** C667 Crimps Overlap L720 Crimps Overlap L667 Crimps Overlap GREELEY SOLAR 21-3/8 648 — — — L648 (7) ** Y46 HYPRESS™ only. TYPES YDS-A & YDS-AT HYSPLICE™ Full Tension Sleeve for Aluminum (Installed with BURNDY® or EEI Dies) Full-tension HYSPLICE™ sleeve made of aluminum and with cable stop. Designed to be installed with BURNDY® or EEI dies. BURNDY® and EEI die index numbers clearly marked on sleeve. Sizes 1/0 and larger tapered for gradual transition of stress. Prefilled with PENETROX™ joint compound and capped. CATALOG NUMBER CONDUCTOR L EEI DIE INDEX INDEX YDS2CA YDS25AT YDS27AT YDS28AT YDS311AT YDS331AT 2 (7) 1/0 (7) 3/0 (7, 19) 4/0 (7, 19) 397.5 (19) 477 (19) 3-7/8 7-1/4 7-1/4 10-1/2 12-1/4 12-3/4 6A 8A 10A 11A 13A 14A 693 243 694 249 655 317 † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ W693 (8) W243 (6) W694 (8) W249 (12) — — U693 (2) U243 (3) U694 (4) U249 (6) U655 (10) U317 (9) E-65 BURNDY Overhead TYPES YDS-R & YDS-RE HYSPLICE™ Full Tension Sleeve for ACSR (Installed with BURNDY® EEI Dies) Two-piece, full-tension HYSPLICE™, made of aluminum outer sleeve and steel sleeve for steel core. Designed to be installed with BURNDY® EEI dies. BURNDY® and EEI die index numbers are clearly marked on the sleeve. E-66 CATALOG CATALOG NUMBER NUMBER ALUM. & STEEL ALUMINUM SLEEVE SET SLEEVE YDS2RE YDS021RE YDS25RE YDS26RE YDS27RE YDS28RE YDS321RE YDS361R YDS021REP1 YDS021REP1 YDS25RP1 YDS26RP1 YDS27RP1 YDS28RP1 YDS321REP1 YDS361RP1 CONDUCTOR 2 (6-1) 2 (7-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) 336.4 (18-1) 477 (18-1) L ALUMINUM OUTER SLEEVE TOOLS, DIE SET CATALOG CATALOG EEI NO., & (CRIMPS PER END) NUMBER DIE DIE Y35, Y750, STEEL NUMBER INDEX MD6 Y45†, Y46‡ SLEEVE 17-1/8 19-3/4 16-3/4 18-7/8 17-7/8 25-1/2 6A 693 W693 (20) U693 (5) 8A 9A 10A 11A 13A 14A 243 245 694 249 655 327 W243 (10) W245 (12) W694 (12) W249 (14) U243 (5) U245 (6) U694 (6) U249 (7) U655 (9) U327 (16) W327 YDS2REP2 STEEL INNER SLEEVE TOOLS, DIE SET CATALOG EEI NO., & (CRIMPS PER END) DIE DIE Y35, Y750, LL NUMBER INDEX MD6 Y45†, Y46‡ 4-1/8 1S 690 W690 (8) U690 (4) YDS25REP2 4-3/4 2S 691 W691 (9) U691 (3) YDS26REP2 YDS27RP2 YD28REP2 YDS25REP2 YDS27RP2 5-1/4 5-1/4 5-1/4 4-3/4 5-1/4 4S 5S 5S 2S 5S 692 248 248 691 248 W692 (12) W248 (8) W248 (8) W691 (9) W248 (8) U692 (6) U248 (8) U248 (8) U691 (3) U248 (3) † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TYPES YDS-E, YDS-H, YDS-U HYSPLICE™ Full Tension Sleeve for Steel Full-tension HYSPLICE™ sleeves designed for HS, EHS, Utilities (UT) or Siemens-Martin (SM) galvanized steel guy, messenger, and "Static" conductors. Made of hot-dip galvanized seamless milled steel tubing lined with silicone carbide particles. CATALOG NUMBER SIZE YDS250E YDS312H YDS312E YDS375H YDS500H 1/4 5/16 5/16 3/8 1/2 CONDUCTOR STR. GRADE 7 7 7 7 7 EHS HS EHS HS, UT HS * Multiple crimp die set makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. L DIE INDEX 6-3/4 10-5/8 8-1/2 9 9-5/8 609 257 305 304 293 TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) Y35, Y750, Y45†, Y46‡ Y48B Y60BHU U609 (10) U257 (20) U305 (6) U304 (12) — — C257 (5)* C305 (3) C304 (4) C293 (6) — L257 (5)* L305 (3) L304 (4) L293 (6) BURNDY Overhead TYPE YDS-K HYSPLICE™ Full Tension Sleeve for Copperweld Full-tension HYSPLICE™ designed to exceed the minimum rated breaking strength of, 30% conductivity extra high strength Copperweld, and lower strength conductors. Made of pure copper tubing. Installed with HYSPLICE™ tools and dies. CATALOG NUMBER CONDUCTOR L YDS8WK 8 Sol. 3-3/4 YDS6WK 6 Sol. 4-3/8 YDS3K10 YDS3K8 YDS3K7 YDS3K6 YDS3K5 YDS7K7 YDS7K6 YDS7K5 (3 #10) (3 #8) 5/16 (7 #10) (3 #7) 11/32 (7 #9) (3 #6) 3/8 (7 #8) (3 #5) 7/16 (7 #7) 1/2 (7 #6) 9/16 (7 #5) 4-7/8 5-5/8 10 9-1/2 6-7/8 6-7/8 9-3/8 11-3/8 DIE INDEX 162 or 285 162 or 276 403 205 167 331 259 328 260 344 TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU W162 (6) U285 (2) — — W162 (6) U276 (6) — — — — — — — — — — U403 (3)* U205 (5) U167/U568 (10) U331 (9) U259 (6) — — — — — C167 (4) C331 (9) C259 (2) C328 (3) C260 (4) C344 (6) — — L167 (4) L331 (3) L259 (2) L328 (3) L260 (4) L344 (6) * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TYPE YTS-E Full Tension Splice for EHS Steel Full tension splice for EHS steel guy, messenger or "static" cable. Sleeve is prefilled with PENETROX™ joint compound and capped. CATALOG NUMBER YTS375E YTS438E CONDUCTOR† EHS STEEL L DIE INDEX Y60BHU* 3/8 7 Str. 7/16 7 Str. 10-3/8 11-7/8 723 726 L723 L726 * Overlap crimps. † Sleeve is high strength aluminum alloy for optimum corrosion resistance. TOOLS, DIE SETS E-67 BURNDY Overhead TYPES YDS-KT & YDS-F HYSPLICE™ Full Tension Sleeve for Copperweld-Copper Full-tension HYSPLICE™ made of pure copper tubing. Type YDS-KT is tapered to provide gradual transition of stress on Type "A" conductor. HYSPLICE™ Type YDS-F is recommended for Type "F" conductor. CATALOG NUMBER E-68 CONDUCTOR L YDS8KT 8A 5 YDS6KT 6A 6-1/8 YDS4KT 4A 6-3/8 YDS2KT YDS3K6 YDS2F YDS25F YDS26F YDS28F 2A 4D 2F 1/0F 2/0F 4/0F 7-3/4 9-1/2 6-1/4 8-3/4 9-5/8 11-7/8 DIE INDEX TOOLS, DIE SET CATALOG NUMBER, & (CRIMPS PER END) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU 162 or 202 162 or 203 163 or 204 205 331 329 568 552 331 W162 (4) — W162 (10) — W162 (13) — — — — — — — — U202 (4)* — U203 (5)* — U204 (10) U205 (8) U331 (9) U329 (4) U167/U568 (8) U552 (11) U331 (12) — — — — — — — C331 (3) — — — C331 (4) — L331 (3) — — — L331 (4) * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TYPE YDS-M-T Full Tension Sleeve for Alumoweld Full-tension splice for Alumoweld transmission lines. Five connectors accommodate eight conductor sizes. Sleeve is pre-filled with PENETROX™ joint compound and capped. CATALOG††† NUMBER CONDUCTOR ALUMOWELD L YDS7M10T 7 #10, 3 #7 10 YDS7M9T 7 #9, 3 #6 10-3/8 YDS7M8T 7 #8, 3 #5 12-1/4 YDS7M7T 7 #7 14-1/2 YDS7M6T 7 #6 15-1/8 * † ‡ ††† Overlap crimps. U Die with adapter PT-6515. U Die with adapter PUADP-1. Sleeve is high strength aluminum alloy for optimum corrosion resistance. DIE INDEX TOOLS, DIE SETS Y35, Y750, Y45†, Y46‡ Y60BHU* 676 or 721 677 668 or 723 678 or 726 679 or 726 U676 (8) — U677 (10) U668 (13) — U678 (19) — U679 (2) — — L721 — — L723 — L726 — L726 BURNDY Overhead DEADEND FITTING AND ACCESSORIES TABLE OF CONTENTS E-69 LOOP Type UP-R .....................................................E-70 Type BC.........................................................E-71 Type M...........................................................E-71 PRIMARY AND STRAIN BUS Type CUW-E..................................................E-72 Type DUW .....................................................E-72 Type CUW-A-E & CUW-R-E..........................E-73 Type DUW-A & DUW-A-E .............................E-73 FULL TENSION DISTRIBUTION OR TRANSMISSION Type YTW-M-T & YTW-E ...............................E-74 Type YDW-R ..................................................E-75 Type YTW-A, YTW-AD, YTW-AC, YTW-AE, YTW-AM.............................E-76, E-77 Type YTW-R, YTW-RC, YTW-RE, YTW-RM ............................E-78, E-79 (Refer to HYSPLICE™ introduction for installation instructions.) STOCKBRIDGE DAMPER Type FR .........................................................E-80 BURNDY Overhead DEADEND FITTINGS AND ACCESSORIES The deadend method selected for any particular application will depend upon the nature of the application, the size of the conductor, holding strength required, and preference for mechanical or compression devices. Secondaries are commonly deadended by bending wire around a spool insulator and snubbing with the same connectors used for the secondary to service drop connection. On copper conductor, connectors such as U-bolt Clip BC, SERVIT™ KS, OKLIP™ KVS or CRIMPIT™ YC-C are recommended. These connectors provide high holding strength without damaging conductor strands. On E-70 aluminum wires, CLIPIT™ UW-R, mechanical connector is recommended. The same methods can also be used on primaries. However, the straight line clamp Type CUW-A-E is more popular for this application. They are easier to install on either hot or de-energized lines. They are particularly well suited to hot-line maintenance, and allow easy re-sagging of conductors. Straight line types are also popular for deadending strain buses. These are normally large, hard to handle conductors that do not lend themselves to snub or "quadrant" types. Types DUW or CUW-E are recommended for copper conductor and DUW-A and DUW-A-E for aluminum and ACSR. The pulling eye on the DUW-A-E is in line with the cable to make installation easier. TYPE UP-R HEAVY DUTY PARALLEL CLAMP For All Combinations of Copper, Aluminum†, ACSR†, 6201 and 5005 Heavy duty aluminum connector for feeder, subtransmission and primary distribution. Massive design and large spacer give maximum protection against galvanic action and overload conditions. Spacing of U-bolts, tapered bell mouths and modified V groove minimize cold flow, eliminate cable damage, and produce wiping action on conductors. Spacer taps confine cable strands to prevent splaying. Captured, heat treated aluminum alloy U-bolts. PENETROX™ joint compound recommended for all combinations. CATALOG NUMBER UP34R UP45R36R UP45R GROOVE A ACSR †, 6201, 5055 COPPER OR ALUM. † 110.8 (12-7) - 397.5 (18-1) 336.4 (30-7) - 795 (30-19) 336.4 (30-7) - 795 (30-19) 3/0 Str. - 400 397.5 - 954 397.5 - 954 † Accommodates compact and compressed conductors within diameter range. GROOVE B ACSR †, 6201, 5005 COPPER OR ALUM. † 110.8 (12.7) - 397.5 (18-1) 110.8 (12-7) - 447 (18-1) 336.4 (30-7) - 795 (30-19) 3/0 Str. - 400 3/0 Str. - 500 397.5 - 954 H 4-5/8 5-1/4 6-1/4 DIMENSIONS J L 1/2-13 1/2-13 5/8-11 4 4 4-1/2 W 2-5/8 2-7/8 3-1/4 BURNDY Overhead TYPE BC CLIP Deadend Clamp for Guy Wire Deadend CLIP with DURIUM™ silicone bronze U-bolt, nuts, and washers. Saddle made of high strength corrosion resistant copper alloy. CATALOG NUMBER COPPER GUY WIRE BC2C BC25 BC28 BC30 2 Sol. 1/0 Str. 2/0 Str. - 4/0 Str. 4/0 Str. - 300 5/16 3/8 1/2 5/8 DIMENSIONS H J 2 3/8 2-3/8 2-3/4 1/2 L 1-1/4 1-3/8 1-3/4 2 W 1-3/4 2-1/4 2-3/8 E-71 TYPE M DEADEND THIMBLE Deadend Copper Conductor or Guy Wire High strength corrosion resistant copper alloy thimble groove to fit any size guy wire used for deadending. Generous radius prevents kinking or overstressing outer strands of wire. CATALOG NUMBER GROOVE SIZE A H L DIMENSIONS P M20 M30 M40 M50 M60 M70 M80 M90 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-5/8 1-7/8 1-3/4 1-7/8 2-1/4 2-5/8 3 3-3/8 1-7/8 2-1/8 2-5/8 2-1/4 2-5/8 3-1/4 3-3/8 3-3/4 7/8 1 W 5/8 1-1/8 1-3/8 1-1/2 1-3/4 2 7/8 1 1-1/4 1-3/8 BURNDY Overhead TYPE CUW-E DEADEND CLAMP For Copper High strength, two-bolt, cast copper alloy strain clamp with single saddle designed for short span distribution and strain bus application. Galvanized steel clevis pin, and U-bolts. E-72 CATALOG NUMBER CONDUCTOR RANGE H CUW34-E CUW44-E 4/0 Str. - 500 500 - 1000 3 3-3/8 DIMENSIONS L W 7-3/8 8-3/4 4 4-1/2 TYPE DUW DEADEND CLAMP For Copper High strength corrosion resistant copper alloy strain clamp with three DURIUM™ U-bolts and single serrated saddle. Galvanized steel clevis pin. CATALOG NUMBER CONDUCTOR H DIMENSIONS DUW28 DUW31 DUW34 DUW44 1 Str. - 4/0 Str. 4/0 Str. - 350 350 - 500 500 - 1000 2-1/2 2 2-5/8 2-7/8 J 3/8 1/2 L 9-7/8 11-3/8 W 2-1/4 2-3/8 2-3/4 3-1/4 BURNDY Overhead TYPES CUW-A-E & CUW-R-E DEADEND CLAMP For Aluminum†, ACSR†, 6201 and 5005 High strength aluminum clamp for deadending primary distribution lines. Straight-line design, with hot stick lifting-eye, pulling-eye, and captured, angled U-bolts, facilitates installation and maintenance, especially on hot-line work. Snub-pocket V-shaped, rangetaking conductor groove and galvanized steel U-bolts provide high holding strength. E-73 CATALOG NUMBER DIMENSIONS ALUMINUM† ACSR†, 6201, 5005 H J L W CUW26RE-1 CUW30A-E CUW32R-E CUW361R-E CUW391A-E 2 Str. - 2/0 (19) 1/0 (7) - 300 3/0 (7) - 350 4/0 - 500 336.4 - 795 4 - 2/0 1/0 - 266.8 (18-1) 3/0 - 336.4 (26-7) 4/0 - 477 (18-1) 300 (26-7) 636 (26-7) 3 3-5/8 4 4-1/8 4-7/8 3/8-16 1/2-13 1/2-13 1/2-13 1/2-13 8 10 10 11 11 3 3-1/2 3-5/8 3-5/8 4-1/8 † Accommodates compressed conductors within diameter range. TYPES DUW-A & DUW-A-E DEADEND CLAMP For Aluminum†, ACSR†, 6201 and 5005 High strength cast aluminum alloy clamp recommended for strain bus applications. Three galvanized steel U-bolts, single saddle and headed clevis pin provide high holding strength. Type DUW-A-E has pulling-eye in line with conductor for easier installation. CATALOG NUMBER WITHOUT WITH PULLING EYE PULLING EYE DUW28A DUW31A DUW44A DUW28A-E DUW31A-E DUW44A-E CONDUCTOR DIMENSIONS ALUMINUM† ACSR†, 6201, 5005 H 1 - 4/0 4/0 - 350 500 - 1000 2 (7-1) - 4/0 4/0 - 336.4 (18-1) 397.5 (30-7) - 900 (54-7) 2 2-5/8 3-3/8 J 3/8 1/2 K L W 7/8 1 1-1/4 9-1/2 9-5/8 11-1/4 2-1/4 2-3/8 3-5/8 BURNDY Overhead TYPES YTW-M-T, YTW-E FULL TENSION DEADEND For Alumoweld and EHS Steel Full-tension compression deadend for Alumoweld transmission lines. Supplied with a single 30° angle two hole NEMA pad. Can be supplied with clevis or eye. Aluminum barrel is pre-filled with PENETROX™ joint compound and sealed. Full tension compression deadend for EHS steel guy, messenger or "static" cable. Standard connector has single 30° angle two hole NEMA pad. Can be supplied without pad and with clevis or eye. E-74 Aluminum barrel is pre-filled with PENETROX™ joint compound and sealed. CONDUCTOR ALUMOWELD 7 #10, 3 #7 7 #9, 3 #6 7 #8, 3 #5 7 #7 7 #6 CATALOG NUMBER CLEVIS CLEVIS NO PAD 30° PAD YTW7M10TC YTW7M9TC YTW7M8TC YTW7M7TC YTW7M6TC YTW7M10TC YTW7M9TCA YTW7M8TCA YTW7M7TCA YTW7M6TCA P YTW-M-TC YTW-EC YTW-M-TE YTW-EE R &Y 3/4 7/8 1-3/8 1-1/4 1-1/2 CATALOG NUMBER EYE EYE NO PAD 30° PAD X YTW7M10TE 5/8 YTW7M9TE YTW7M8TE 3/4 YTW7M7TE 7/8 YTW7M6TE YTW7M10TE YTW7M9TEA YTW7M8TEA YTW7M7TEA YTW7M6TEA YTW-M-TCA YTW-ECA YTW-M-TEA YTW-EEA W TOOLS, DIE SETS, & (NO. OF CRIMPS) DIE Y35, Y750, INDEX Y45†, Y46‡ Y60BHU** B C Y 2-3/8 1-3/4 2-5/8 3-1/16 2 3/4 1-3/4 3-1/16 7/8 2 5/8 1-1/2 676 or 721 677 668 or 723 678 or 726 679 or 726 U676 (8) U677 (10) U668 (13) U678 (19) U679 (22) L721 — L723 L726 L726 † Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. ** Overlap crimps. CONDUCTOR EHS STEEL 5/16” 3/8” 7/16” 1/2” 7 Str. 7 Str. 7 Str. 7 Str. CATALOG NUMBER** CLEVIS CLEVIS NO PAD 30° PAD YTW312EC YTW375EC YTW438EC YTW500EC YTW312ECA YTW375ECA YTW438ECA YTW500ECA * Overlap crimps. ** Sleeve is high strength aluminum alloy for optimum corrosion resistance. P 7/8 1-3/8 R &Y 3/4 1-1/4 1-1/2 X CATALOG NUMBER EYE EYE NO PAD 30° PAD YTW312EE 5/8 YTW375EE 3/4 YTW438EE 1 YTW500EE YTW312EEA YTW375EEA YTW438EEA YTW500EEA B C W Y 2-3/8 1-3/4 5/8 1-1/2 2-5/8 3-1/16 2 2-1/4 3/4 7/8 1-3/4 2 TOOLS, DIE SETS DIE INDEX Y60BHU 721 723 726 789 L721 L723 L726 L789 BURNDY Overhead TYPE YDW-R COMPRESSION DEADEND For ACSR, Compressed and Compact Full-tension compression assembly designed for deadending, and for tap or jumper loop terminating at 30° with HYLUG™ Types YCA-R, YCA-A, etc. The assembly consists of an outer aluminum body with inner steel sleeve bearing surface for steel core. Installed with equivalent two-piece, full-tension sleeve dies. Filler-hole and plug provide for injection of PENETROX®. Cat. No. YDW-R includes: aluminum body, steel sleeve, steel clevis pin, cotter pin. Neoprene sealing disc, and aluminum hardware for attaching jumper terminals. CATALOG NUMBER (COMPLETE SET) CONDUCTOR A E-75 C L YDW25R 1/0 (6-1) 7-3/8 YDW26R 2/0 (6-1) 18-3/4 YDW27R 3/0 (6-1) 18-1/8 3/4 7/8 4/0 (6-1) 19-1/8 YDW30R 266.8 (26-7) 18-1/4 YDW321R 336.4 (18-1) 17-3/8 YDW32R 336.4 (26-7) YDW36R 21-1/4 2-1/4 477 (26-7) * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. ** Number of crimps shown for aluminum (i.e., 10/4 crimps over cable, 4 crimps over steel insert threads). † U Die with adapter PT-6515. ††U Die with adapter PUADP-1. P 5/8 1/2 13/16 24-1/2 X 3/8 1-1/2 YDW28R 1-1/4 T 3/4 INSTALLATION DATA TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS)** Y35, Y750, DIE INDEX MD7, MD6 Y45†, Y46‡ Y48B Y60BHU Alum. 243 Steel 242 Alum. 245 Steel 242 Alum. 247 Steel 248 Alum. 249 Steel 248 Alum. 251 Steel 250 Alum. 490 Steel 242 Alum. 316 Steel 252 Alum. 261 Steel 350 W243 (10/4) W242 (8) W245 (12/4) W242 (8) W247 (12/4) W282 (16) W249 (14/4) W248 (14) — W242 (8) — U243 (5/2) U242 (9) U245 (6/2) U242 (4) U247 (6/2) U248 (8) U249 (7/2) U248 (7) U251 (10/2) U250 (10) U490 (10/2) U242 (4) U316 (9/3) U252 (9) U261 (12/3) U350 (12) — — C249 (4/1) C248 (2)* C251 (5/1) C250 (3) C490 (4/1) C242 (2)* C316 (3/1) C252 (3) C261 (4/1) C350 (4) L249 (4/1) L248 (2)* L251 (5/1) L250 (3) L490 (4/1) L242 (2)* L316 (3/1) L252 (3) L261 (4/1) L350 (4) BURNDY Overhead TYPES YTW-A, YTW-AD, YTW-AC YTW-AE, YTW-AM Full Tension Deadend for Stranded Aluminum Cable Full tension compression deadend for SAC transmission lines. One design for applications up to and including 230 KV. Streamlined design for 345KV and higher (EHV)*. Two hole NEMA tap pad thru 636 MCM. Larger sizes have 4 holes NEMA pad. Standard 15° E-76 CONDUCTOR ALUMINUM CODE MCM. TULIP — CANNA — — COSMOS CYRINGA HYACINTH DAHLIA MISTLETOE — — ORCHID VIOLET NASTURTIUM CATTAIL ARBUTUS LILAC — — CROCUS MAGNOLIA GOLDENROD BLUEBELL LARKSPUR — MARIGOLD HAWTHORN NARCISSUS COLUMBINE CARNATION COREOPSIS JESSAMINE COWSLIP SAGEBRUSH — LUPINE 336.4 350 397.5 400 450 477 477 500 556.5 556.5 600 600 636 715.5 715.5 750 795 795 800 874.5 874.5 954 954 1033.5 1033.5 1113 1113 1192.5 1272 1351.5 1431 1590 1750 2000 2250 2300 2500 STR. 19 37 19 37 37 19 37 37 19 37 61 91 37 37 61 61 37 61 61 37 61 37 61 37 61 37 61 61 61 61 61 61 61 91 91 61 91 tap pad when used with YNA-R15 HYLUG™ terminal provides either 0° or 30° tap. Aluminum body is pre-filled with PENETROX® joint compound and capped. ALUMINUM BODY* ➀ CATALOG NUMBER ONE PAD TWO PADS C YTW301A YTW301AD YTW311A YTW311AD YTW331A YTW331AD L T STEEL CLEVIS ➀ CATALOG NUMBER P R &Y X 9-5/8 YTW331AC 13/16 5/8 9-3/4 2-1/4 YTW351A YTW351AD 11-5/8 YTW361A YTW361AD 12-1/4 YTW351AC 7/8 YTW39AC YTW39A YTW39AD 12-3/4 YTW391A YTW391AD 14-3/8 YTW431AD YTW445A YTW445AD 3-1/4 1-1/16 3/4 1-1/8 1-3/16 1 1-1/2 1-3/8 1/2 YTW431AC YTW431A 7/8 14-3/4 15-5/8 YTW463AC YTW451A YTW451AD YTW457A YTW457AD 16-1/2 YTW463A YTW47A YTW48A YTW463AD YTW47AD YTW48AD 17-1/8 YTW484A YTW484AD YTW486A YTW486AD * For Extra High Voltage (EHV) applications add suffix "T" to be the catalog number (e.g., YTW484A-T). ➀ 4 5/8 16-3/8 18-1/2 Complete deadend assembly which includes Aluminum Body and Steel (Clevis Eye or Adjustable Clevis). Fitting must beordered separately from BURNDY®. YTW47AC YTW484AC YTW486AC 1-1/8 1 1-5/8 1-1/2 1-1/8 1-3/4 Type YNA-R15, shown in module section H, page 88, must also be ordered separately for making tap connections from deadend body tap pad. Suffix NP = No pad. BURNDY Overhead TYPES YTW-A, YTW-AD, YTW-AC YTW-AE, YTW-AM (Continued) STEEL EYE ➀ CATALOG NUMBER B C W Y YTW331AE STEEL ADJUSTABLE CLEVIS ➀ CATALOG M MAX. NUMBER ADJ. P R &Y X TOOLS, DIE SETS DIE INDEX Y60BHU** 717 L717 719 L719 YTW331AM 5/8 7/8 5/8 MCM. 336.4 350 397.5 400 450 477 2-1/2 YTW351AE 7/8 1-1/8 11/16 19 37 19 YTW39AM 1-1/4 15/16 720 L720 722 L722 556.5 600 19 19 37 61 91 636 3/4 715.5 724 L724 750 795 37 800 YTW431AE 3/4 1-3/8 YTW431AM 1-1/4 874.5 725 L725 954 1033.5 1 2-11/16 1-1/4 727 YTW463AE 1-1/2 YTW463AM 4-1/4 1-3/8 L727 1-1/2 1 YTW47AE YTW486AE L728 Y35 L735 740 L740 YTW47AM YTW484AE ** Overlap crimps. Suffix NP = No pad. 728 4 3-1/8 1-1/4 1-5/8 YTW484AM 2-3/4 YTW486AM ➀ 5-1/8 1-5/8 1-3/4 1-1/8 Complete deadend assembly which includes Aluminum Body and Steel (Clevis Eye or Adjustable Clevis). Fitting must beordered separately from BURNDY®. 1113 1192.5 1272 1351.5 1431 1590 1750 2000 2250 2300 2500 TULIP — CANNA — 500 YTW351AM 3-3/8 YTW39AE CONDUCTOR ALUMINUM STR. CODE 37 61 37 61 37 61 37 61 61 91 COSMOS SYRINGA HYACINTH DAHLIA MISTLETOE — ORCHID VIOLET NASTURTIUM CATTAIL ARBUTUS LILAC — CROCUS MAGNOLIA GOLDENROD BLUEBELL LARKSPUR — MARIGOLD HAWTHORN NARCISSUS COLUMBINE CARNATION COREOPSIS JESSAMINE COWSLIP SAGEBRUSH — LUPINE E-77 BURNDY Overhead TYPES YTW-R, YTW-RC, YTW-RE, YTW-RM Full Tension Deadend for ACSR Full-tension compression deadend for ACSR transmission lines. One design for applications up to and including 230KV. Streamlined design for 345KV and higher (EHV)*. Two hole NEMA tap pad thru 556.5 MCM. Larger sizes have 4-hole NEMA pad. Standard 15° tap pad when used with YNA-R15 HYLUG™ terminal provides either 0° or 30° tap. E-78 CONDUCTOR ACSR ➁ CODE MCM. ORIOLE WIDGEON 336.4 LINNET IBIS 397.5 FLICKER 477 HAWK PARAKEET 556.5 DOVE PEACOCK DUCK 605 SQUAB ROOK 636 GROSBEAK GULL 666.6 FLAMINGO CROW 715.5 STARLING TERN CUCKOO 795 CONDOR DRAKE RUDY 900 — RAIL 954 CARDINAL — ORTOLAN — CURLEW BLUEJAY — FINCH GRACKLE BUNTING — BITTERN PHEASANT DIPPER MARTIN BOBOLINK NUTHATCH — PARROT LAPWING FALCON CHUKAR — BLUEBIRD KIWI — 1027.4 1033.5 1113 ALUMINUM BODY * STR. 30/7 24/7 26/7 24/7 26/7 24/7 26/7 24/7 54/7 26/7 24/7 26/7 54/7 24/7 54/7 26/7 45/7 24/7 54/7 26/7 45/7 24/7 45/7 54/7 CATALOG * NUMBER ➀ L YTW32R 13-1/4 T C 7-1/4 YTW34R 2-1/4 7-1/8 YTW36R 14-5/8 7-1/2 YTW39R 15-1/8 8 YTW43R 16 7-3/4 1/2 YTW451R 9 3-1/4 19-1/2 YTW48R 48/7 45/7 48/7 54/7 45/7 48/7 Y 8-1/2 YTW49R 54/19 1192.5 1272 1351.5 1431 1510.5 1590 1590 1780 2034.5 2032.1 2156 2167 2300 45/7 48/7 45/7 54/19 45/7 54/19 45/7 45/7 48/7 54/19 45/7 54/19 84/19 YTW52R 26-1/8 YW549R 22 5/8 4 11-1/4 YTW56R YTW58R 23 72/7 YTW585R 84/19 72/7 96/19 YTW59R 26-3/4 YTW594R 24-5/8 * For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YTW49RT or YTW49RTY30). ➀ Complete deadend assembly which includes Aluminum Body and Steel (Clevis Eye or Adjustable Clevis) fitting must be ordered separately from BURNDY®. Type YNA-15, shown on page E87, must also be ordered separately for making tap connections from deadend body tap pad. ➁ For other sizes consult factory. Suffix NP = No pad. BURNDY Overhead TOOL DIE SETS STEEL CLEVIS CATALOG NUMBER YTW33RC P R&Y STEEL EYE X 13/16 YTW34RC 5/8 YTW362RC YTW36RC CATALOG NUMBER YTW33RE YTW34RE 7/8 W Y YTW34RM 5/8 3/4 7/8 YTW43RE 1-1/8 11/16 YTW45RM YTW48RM YTW481RM YTW45RC YTW45RE YTW45RM 1 YTW48RE YTW481RE YTW48RE YTW481RE YTW48RE 3/4 7/8 1-1/4 YTW43RM YTW45RE YTW48RE YTW481RE 1-1/8 1-3/16 5/8 3-3/8 YTW45RC YTW48RC YTW481RC YTW48RC YTW481RC YTW48RC YTW481RC YTW48RC X YTW362RM YTW36RM 2-1/2 1-1/16 C YTW362RE YTW36RE 7/8 YTW43RC B STEEL ADJUSTABLE CLEVIS CATALOG MAX NUMBER ADJ. P R&Y YTW33RM 1-3/8 717 L717 719 L719 720 L720 722 L722 724 L724 725 L725 727 L727 3/4 YTW48RM YTW481RM YTW48RM YTW481RM YTW48RM YTW45RC YTW45RE YTW45RM YTW483RC YTW449RC YTW50RC YTW483RC YTW449RC YTW483RE YTW449RE YTW50RE YTW483RE YTW449RE YTW483RM YTW449RM YTW50RM YTW483RM YTW449RM YTW50RC YTW50RE 2-11/16 1-1/4 ALUM. BODY DIE INDEX Y60** 4-1/4 1-3/8 1-1/2 CONDUCTOR PENESTEEL BODY TROX® DIE GALLON ACSR INDEX Y60BHU PER C MCM STR. CODE 30/7 ORIOLE 5/8 336.4 24/7 WIDGEON 718 L718 LINNET 1/2 397.5 26/7 IBIS 24/7 FLICKER 721 L721 477 26/7 HAWK 7/8 24/7 PARAKEET 556.5 26/7 DOVE 24/7 PEACOCK 605 54/7 DUCK 723 L723 26/7 SQUAB 1-1/4 24/7 ROOK 636 26/7 GROSBEAK 54/7 GULL 666.6 24/7 FLAMINGO 54/7 CROW 715.5 26/7 STARLING 45/7 TERN 1-3/4 24/7 CUCKOO 795 54/7 CONDOR 26/7 DRAKE 900 45/7 RUDY 24/7 — 45/7 RAIL 2 954 54/7 CARDINAL 1027.4 1 1033.5 2-5/8 1113 YTW50RM 726 L726 YTW521RE 1-1/2 YTW521RM YTW56RC YTW521RC YTW56RC YTW56RE YTW521RE 1-1/8 YTW56RE YTW56RM YTW521RM YTW56RM 5-1/8 4-1/4 5-1/8 1-5/8 1-3/8 1-5/8 1-3/4 1-1/2 1-3/4 YTW521RC YTW521RE YTW521RM 4-1/4 1-3/8 1-1/2 YTW549RC YTW56RC YTW549RC YTW590RC YTW58RC YTW549RE YTW56RE YTW549RE YTW590RE YTW58RE YTW549RM YTW56RM YTW549RM YTW590RM YTW58RM YTW591RC 1-1/2 1-5/8 YTW59RC YTW591RC YTW594RC ** Overlap crimps. Suffix NP = No pad. 1-3/8 1-1/2 YTW591RE 1-3/4 YTW59RE YTW591RE YTW594RE 1 1-5/8 4 YTW591RM YTW59RM YTW591RM 3-1/8 1-1/4 2-3/4 YTW594RM 728 L728 4-1/4 1272 1351 1431 1510.5 729 L729 5 1590 5-1/8 1-5/8 1-3/4 5-1/4 1-1/8 735 6 L735 7-3/4 740 L740 789 L789 — 45/7 48/7 54/7 45/7 48/7 ORTOLAN — CURLEW BLUEJAY — FINCH GRACKLE BUNTING — BITTERN PHEASANT DIPPER MARTIN BOBOLINK NUTHATCH — PARROT LAPWING FALCON CHUKAR 54/19 1192.5 YTW521RC 48/7 45/7 48/7 45/7 54/19 45/7 54/19 45/7 48/7 54/19 45/7 54/19 84/19 1780 2034.5 72/7 2032.1 2156 84/19 2167 72/7 2300 96/16 — BLUEBIRD KIWI — E-79 BURNDY Overhead STOCKBRIDGE DAMPER E-80 CATALOG NUMBER FR20 FR35 FR40 FR50 Features and Benefits Standards • Clamps designed around common conductor sizes. ◊ Ease to specification. • Single bolt design. ◊ Ease of installation. ◊ Single wrench installation. • Accurate components assembly represents greater energy dissipation. ◊ Provides extended life overhead lines. • Messenger cable and weights have a corrosion-resistant finish. ◊ Weight design eliminates water entrapment. ◊ Smooth surfaces and rounded edges to eliminate possible corona discharge. The Stockbridge Dampers meet the following Standards: • IEC 61897, Overhead lines— Requirements and Tests for Stockbridge type Aeolian Vibration Dampers. • IEEE Std 664-1993, IEEE Guide for Laboratory Measurement of the Power Dissipation Characteristics of Aeolian Vibration Dampers for Single Conductors. Conductors: ACSR, ALLOY, AAC and Static Wires: Galvanized Steel, Alumoweld and Copperweld CONDUCTOR RANGE WRENCH TORQUE DIAMETER INCHES [mm] N P L SIZE In.-Lb. (m.daN) WEIGHT 0.24 – 0.61 [6 – 15.5] 0.59 – 1.02 [15 – 26] 0.63 – 1.22 [21 – 31] 0.98 – 1.5 [25 – 38] 1.65 [42] 1.97 [50] 2.44 [62] 2.56 [65] 2.2 [56] 2.95 [75] 3.15 [80] 3.94 [100] 12.48 [317] 14.4 [366] 20.24 [514] 21.65 [550] 5/8 [15.8] 3/4 [19] 13/16 [20.5] 15/16 [23.8] 269.38 in.-lb. (3m.daN) 347.18 in.-lb. (4m.daN) 453.97 in.-lb. (5m.daN) 477.37 in.-lb. (5.5m.daN) 3.74 Lb. (1.700 Kg) 6.06 Lb. (2.750 Kg) 10.14 Lb. (4.600 Kg) 11.46 Lb. (5.200 Kg) INSTALLATION POINT Consult Factory Consult Factory Consult Factory Consult Factory BURNDY Overhead COMPRESSION TERMINALS AND ACCESSORIES TABLE OF CONTENTS E-81 Type YCA-2N & YCAB-4N .............................E-82 Type YCA-RL-2N............................................E-83 Types YCA-R-N & YCAK-R-N...............E-84, E-85 Type YNA-M-T................................................E-85 Types YNA-R15 & YNA-R ..............................E-86 Type YAK-A-2G ..............................................E-87 Types YAS-R-2N & YASO-R-2N .....................E-88 Types YCAK-A & YRA....................................E-89 BURNDY Overhead COMPRESSION TERMINALS & ACCESSORIES Compression terminals are used to make convenient and reliable connections to switch pads, transformers, and other electrical equipment. They accommodate either copper, aluminum, ACSR, ACAR, Alumoweld, or steel conductor and come with one, two or four hole NEMA drilled pads to match the equipment drilling. Standard copper and aluminum terminals are also listed in the compression section B. E-82 TYPES YCA-2N & YCAB-4N HYLUG™ Compression Terminal for Copper CATALOG NUMBER YCA25-2N YCA26-2N YCA27-2N YCA28-2N YCAB28-4N YCA29-2N YCA30-2N YCA31-2N YCA32-2N YCAB32-4N YCA34-2N YCAB34-4N YCA39-2N YCAB39-4N YCAB44-4N CONDUCTOR 1/0 (7, 19) 2/0 (7, 19, 37) 3/0 (7, 19) 4/0 (7, 12, 19) 250 (7, 19, 37) 300 (19, 37) 350 (12, 19, 37) 400 (19, 37) 500 (19, 37) 750 (37, 61) 1000 (61) YCAB have brazed pads. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. FIG. NO. 1 2 1 C L T 7/8 1 1-1/8 1-1/4 3 1-3/8 1-1/2 5-3/8 5-1/4 1/8 1-5/8 2 1 2 1 3 1-7/8 3 2-3/8 2 3 Fig. 2 Fig. 1 Compression HYLUG™ terminals designed for terminating copper conductors to switch pads and other substation or switch yard apparatus. NEMA standard mounting holes. Made of pure copper. Installed with same die as equivalent full-tension jumper loop and repair sleeves. 5-3/8 1/4 DIE INDEX 165 166 167 168 5-5/8 5-1/2 6-1/2 6-3/4 7-1/8 6-1/2 6-7/8 7-1/4 7-1/2 7-7/8 3/8 1/2 3/8 1/2 5/8 1/2 5/8 169 170 267 209 210 627 345 TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) MD7, MD6 Y35, Y750, Y45†, Y46‡ Y48B Y60BHU W165 (3) W166 (6) — — — — — — — — — — — — — U165/U205 (3) U166/U459 (3) U167/U568 (3) — — C167 (1) — — L167 (1) U168 (3) C168 (1) L168 (1) U169 (4) U170 (5) U267 (6) C169 (1) C170 (1) C267 (2) L169 (1) L170 (1) L267 (2) U209 (6) C209 (2) L209 (2) U210 (6) C210 (2) L210 (2) — — — C627 (3) L627 (3) C345 (4) L345 (4) BURNDY Overhead TYPE YCA-RL-2N HYLUG™ Compression Terminals for Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Aluminum compression HYLUG™ for terminating overhead conductors to switch pads and other substation or switch yard apparatus. NEMA standard mounting holes. Installed with same die as equivalent fulltension UNISPLICE™. Pre-filled with PENETROX™ joint compound and capped. E-83 CATALOG NUMBER YCA4RL-2N YCA2RL-2N YCA25RL-2N YCA26RL-2N YCA27RL-2N YCA28RL-2N YCA321RL-2N CONDUCTOR 4 ACSR (6-1, 7-1) 4 6201 (7) 4 AAC (7) 2 ACSR (6-1, 7-1) 2 6201 (7) 2 AAC (7) 1/0 ACSR (6-1) 1/0 6201 (7) 1/0 5005 (7) 1/0 AAC (7) 2/0 ACSR (6-1) 2/0 6201 (7) 2/0 5005 (7) 2/0 AAC (7) 3/0 ACSR (6-1) 3/0 6201 (7) 3/0 AAC (7) 3/0 AAC (7) 4/0 ACSR (6-1) 4/0 6201 (7) 4/0 5005 (7) 4/0 AAC (7) 336.4 ACSR (18-1) 336.4 AAC (19) 350 AAC † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. T DIE INDEX C L 7/8 6 BG, 687, 243 7/8 6 BG, 687, 243 7 C, or 247, or 702 1-1/8 3/8 1-1/4 TOOLS, DIE SET CATALOG NO. & NUMBER OF CRIMPS MD7, MD6 Y35, Y750, Y45† Y46‡ W-BG (8) FIXED BG (8) U243 W687 (4) W-BG (8) FIXED BG (8) U243 W687 (4) WC 12 — — U247 3 W702 4 — NON-BOW 659 U659 3 658 U658 3 6-1/2 — 1-1/2 654 U654 3 1-5/8 655 U655 3 BURNDY Overhead TYPES YCA-R-N & YCAK-R-N Compression Terminals for Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Fig. 1 Fig. 2 Aluminum compression HYLUG™ for terminating jumper loops and equipment taps at switchpads and other substation apparatus, or to YDW-R deadends. NEMA standard mounting holes. Installed with same dies as equivalent full-tension sleeves. Pre-filled with PENETROX™ joint compound. E-84 CATALOG NUMBER YCA4R-2N YCA2R-2N YCA25R-2N YCAK25R-4N YCA26R-2N YCA27R-2N YCA28R-2N CONDUCTOR FIG. ACSR, 6201, 5005 ALUMINUM NO. 4 2 4 (7) 2 (7) 1/0 1/0 (7, 19) 2/0 3/0 - 110.8 (12-7) 2/0 (7, 19) 3/0 7, 19) C L 1-1/4 5-5/8 7/8 3 1 1-1/8 6-1/4 6-7/8 6-3/8 6-3/4 1-1/4 6-7/8 2 1 2 1 2 1 2 1 2 1 2 1 2 1 3 1-1/2 3 1-1/2 3 1-5/8 3 1-7/8 3 1-7/8 3 2 3 2-1/8 7-3/8 6-3/4 7-3/8 7 7-1/8 7-1/4 7-3/8 7-1/2 7-3/8 3/8 7-5/8 7/16 8-1/8 3/8 2 3 8-1/8 1 2 4/0 (6-1, 6-7) YCAK28R-4N YCA30R-2N 266.8 YCAK30R-4N (18-1, 6-7, 26-7) YCA321R-2N 336.4 (18-1) YCAK321R-4N YCA33R-2N 336.4 (26-7, 30-7) YCAK33R-4N 397.5 (18-1) YCA35R-2N 397.5 (26-7, 30-7) YCAK35R-4N YCA361R-2N 477 (18-1) YCAK361R-4N YCA37R-2N 556.5 (18-1) YCAK37R-4N 477 (24-7, 26-7, 30-7) YCA39R-2N 556.5 (24-7, 26-7) YCAK39R-4N YCAK361A-4N — 1 4/0 (7, 19) 266.8 (7, 19) 336.4 (19) 350 (19, 37, 61) 397.5 (19) 477 (19, 37) 500 (37, 61) 500 (37, 61) 556.5 (19, 37) — 636 (37) * Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. YCA HYLUGS™ are made from heavy walled tubing. YCA4R2N, YCA2R-2N and all YCAK HYLUGS™ are cast aluminum alloy. T 1/4 3/8 1/4 8-3/8 1/2 DIE TOOLS, DIE SET CATALOG NO., & (NUMBER OF CRIMPS) INDEX MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU 237 W237 (3) U237 (2) 239 W239 (3) U239 (2) KS18, BG (8) U-BG (4) BG, or W-BG (4)* 243, 8A U243 (2) U243 (2) 245, 9A W245 (4) U245 (2) 247 W247 (6) U247 (3) K840, 249 W249 (6) U249 (3) 11A — 251 U251 (4) — — 321 U321 (4) — — 316 U316 (4) — — 317 U317 (4) — — 327 U327 (4) — 261 608 469 — — — — † † ‡ ‡ — — — — † ‡ — — † † † ‡ ‡ ‡ † ‡ † † † ‡ ‡ ‡ † ‡ C321 (2) L321 (2) † ‡ C316 (2) L316 (2) † ‡ C317 (2) L317 (2) † ‡ C327 (2) L327 (2) U261 (5) † ‡ C261 (2) L261 (2) U608 (6) † ‡ C608 (2) L608 (2) — C243 (2) L243 (1) C245 (2) L245 (1) C247 (3) L247 (2) C249 (1) L249 (2) C251 (2) L251 (2) S469 (6) P469 (6) C469 (2) L469 (2) (Table continued on next page.) BURNDY Overhead TYPES YCA-R-N & YCAK-R-N (Continued) Compression Terminals for Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors Fig. 1 Fig. 2 CATALOG NUMBER CONDUCTOR ACSR, 6201, 5005 ALUMINUM YCA43R-2N 605 (30-19) 636 (24-7, 26-7, 30-19) 666.6 (24-7) YCAK43R-4N YCA391A-2N YCAK391A-4N YCAK453R-4N YCA44A2NG2 YCA45R-2N YCAK45R-4N YCA48R-4N YCA441A-4N YCA451A-4N 795 (37, 61) 700 (61) 750 (61) 795 (37) 750 (61) — 795 (36-1) 715.5 (26-7) 795 (45-7) — 900 (54-7) 954 (54-7) (45-7) 1033.5 (45-7) (36-1) — 1113 (54-19) C L T 1 2-/12 10-1/4 3/4 2 1 3 2-3/8 9-5/8 10-1/8 9-7/8 2 — 1000 900 (61, 91) 954 (37, 61) 1000 (61) 795 (26-7, 54-7) FIG. NO. — 1 1 3 2-3/8 2-1/2 9-5/8 DIE INDEX 5/8 11 10-1/4 9-5/8 2 3 1033.5 (37, 61) - 113 (61) 1272 (61) TOOLS, DIE SET CATALOG NO., & (NO. OF CRIMPS) Y45 Y46 Y48B Y60BHU 292 or 319 S292 (6) S319 (6) P292 (6) P319 (6) C292 (3) C319 (3) L292 (3) L319 (3) 342 S342 (6) P342 (6) C342 (3) L342 (3) 292, 578 S292 (6) P292 (6) C292 (6) L292 (3) 342 S342 (6) P342 (6) C342 (3) L342 (3) 352 S352 (6) S579 (6) P352 (6) P579 (6) C352 (3) C579 (3) L352 (3) L579 (3) C575 (3) L575 (3) — — C575 (3) — L575 (3) L422 (3) 10 3/4 575 10-1/4 5/8 422 TYPE YNA-M-T Compression Terminal for Alumoweld and EHS Steel Compression terminal for joining Alumoweld and EHS steel to YTW-M-T or YTW-E deadend. Installed with same dies as equivalent full tension splice and deadend. Barrel is pre-filled with PENETROX™ joint compound and capped. CATALOG NUMBER CONDUCTOR ALUMOWELD EHS STEEL L YNA7M10T 7 #10, 3 #7 5/16 7 Str. 8-1/2 YNA7M9T 7 #9, 3 #6 — 8-3/4 YNA7M8T 7 #8, 3 #5 3/8 7 Str. 9-3/4 YNA7M7T 7 #7 7/16 7 Str. 9-7/8 YNA7M6T 7 #6 1/2 7 Str. 9-3/4 * Overlap crimps. † U Die with adapter PT-6515. ‡ U Die with adapter PUADP-1. TOOLS, DIE SETS, & (NUMBER OF CRIMPS) DIE INDEX Y35, Y750, Y45†, Y46‡ Y60BHU** 676 or 721 677 668 or 723 678 or 726 679 or 726 U676 (4) — U677 (5) U688 (7) — U678 (10) — U679 (11) — — L721 — — L723 — L726 — L726 E-85 BURNDY Overhead TYPES YNA-R15 & YNA-R Compression Terminal for ACSR, ACAR and Stranded Aluminum Cable Fig. 1 Compression terminal for ACSR, ACAR and SAC Transmission lines. Two hole NEMA tongue through 556.5 MCM ACSR. Four hole NEMA supplied on larger sizes. When used with YTW-R or YTW-A, the 15° angle tongue provides either a 0° or 30° tap. Uses same dies as equivalent full-tension sleeve or deadend. Barrel pre-filled with PENETROX™ joint compound and capped. Pad coated with E-86 oxide retardant. CATALOG* NUMBER** 15° STRAIGHT YNA32R15 YNA34R15 YNA36R15 YNA39R15 YNA43R15 YNA451R15‡ YNA49R15‡ YNA52R15‡ YNA54R15‡ YNA56R15‡ YNA594R15‡ YNA32R YNA34R YNA36R YNA39R YNA43R YNA451R-T‡ YNA49R-T‡ YNA52R-T‡ YNA54R-T‡ YNA56R-T‡ YNA594R-T‡ Fig. 2 TOOLS, DIE SETS ACAR CONDUCTOR ALUMINUM ACSR 395.1 - 395.2 336.4 - 350 300 - 336.4 — 397.5 - 477 397.5 — 500 - 556.5 477 634.9 - 653.1 600 - 650 556.5 — 700 - 800 605 - 666.6 840.2 - 927.2 795 - 1000 715.5 - 874.5 983.1 - 1198 1033.5 - 1272 900 - 1113 45/7 1277 - 1280 1351.5 - 1510 1113 54/19 - 1351 1534 1590 - 1600 1431 — 1700 - 1800 1510.5 - 1590 2267 - 2500 2500 2300 * To specify mounting hardware for bolting to corresponding deadend pad, add suffix "H" to catalog number (e.g., YNA54RTH). ** For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YNA451RT). † Overlap crimps. ‡ If shielding caps are required for this item, use #STS43A-4N. FIG. NO. 1 C 1-5/8 1-3/4 2 L 15° L STRAIGHT 9-1/8 9-5/16 9-5/8 9 9-1/8 9-1/2 9-3/4 10 10-1/4 10-1/2 12-1/4 13-1/2 12-3/4 14-1/4 10-1/8 2 10-1/4 3-1/4 10-3/8 12-1/8 13-5/16 3-7/16 12-1/2 3-11/16 12-7/8 T 3/8 7/16 DIE INDEX 3/8 7/16 1/2 717 719 720 722 724 725 727 11/16 728 7/8 11/16 729 740 1/2 Y45† Y46‡ Y60BHU† S717 S719 S720 S722 S724 S725 P717 P719 P720 P722 P724 P725 — — L717 L719 L720 L722 L724 L725 L727 L728 L728 L729 L740 BURNDY Overhead TYPE YAK-A-2G Fig. 1 STACKING HYLUG™ Fig. 2 For Aluminum Cast aluminum HYLUG™ with a special tongue configuration for stacking of conductors on two and four hole NEMA transformer or equipment terminal pads. Up to eight conductors may be stacked on one four hole NEMA pad. HYLUG™ is pre-filled with PENETROX™ joint compound and capped. CATALOG NUMBER YAK2CA2G1 YAK2CA2G2 YAK25A-2G1 YAK25A-2G2 YAK28A-2G1 YAK28A-2G2 YAK29A-2G1 YAK29A-2G2 YAK31A-2G1 YAK31A-2G2 YAK311A-2G1 YAK311A-2G2 YAK34A-2G1 YAK34A-2G2 YAK-361A-2G1 YAK-361A-2G2 YAK39A-2G1 YAK39A-2G2 YAK44A-2NG8 YAK44A-2NG7 * ** † ‡ FIG. NO. CONDUCTOR 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 Overlap crimps. Accommodates 4/0 Str., Al. or Cu. U Die with adapter PT-6515. U Die with adapter PUADP-1. C L T BG 2 Str. 7/8 5-5/8 1/4 1/0 Str. 4/0 Str.** 1-1/8 K 5/8 243 249 K840 TOOLS, DIE SET CATALOG NO., & (NO. OF CRIMPS) MD7, MD6 SERIES Y35, Y750 Y45 Y46 BG (3) W-BG (1) W243 (1) W249* W-K840* U-BG (1) † † † ‡ ‡ ‡ U249* † † ‡ ‡ UK 581T (3) U243 (1) 6-1/4 5/16 6-7/8 3/8 299 705 U299* U705 † † ‡ ‡ 7-3/4 7/16 317 705 U317* U705* † † ‡ ‡ 608 786 722 U608* U786* † S786* S722* ‡ P786* P722* 302 — S44ART* P44ART* 250 350 397.5 500 DIE INDEX 1-5/8 — 600 636 700 750 8-1/4 1000 8-7/8 5/8 E-87 BURNDY Overhead TYPES YAS-R-2N & YASO-R-2N Fig. 2 ALUMINUM HYLUG™ STACKING TERMINALS Fig. 1 For Aluminum, Copper or ACSR Aluminum HYLUG™ with a special tongue configuation for stacking of conductors on two or four hole NEMA transformer or equipment pads. Up to eight conductors may be stacked on one four hole NEMA Pad. HYLUGS™ are color coded, prefilled with PENETROX™ joint compound and capped. E-88 TOOLS, DIE SET CATALOG NO. & (NO. OF CRIMPS) CATALOG NUMBER FIG. NO. YAS6R-2N 1 YASO6R-2N 2 YAS4R-2N 1 YASO4R-2N 2 YAS1R-2N 1 YASO1R-2N 2 YAS25R-2N YASO25R-2N YAS26R-2N YASO26R-2N YAS27R-2N YASO27R-2N YAS28R-2N YASO28R-2N 1 2 1 2 1 2 1 2 YAS30R-2N 1 YAS030R-2N 2 YAS321R-2N YASO321R-2N YAS33R-2N YASO33R-2N YAS361R-2N YASO361R-2N YAS39A-2N YASO39A-2N 1 2 1 2 1 2 1 2 CONDUCTOR C 6 (7 STR)-5 (7 STR) AL, CU 6 (6/1) ACSR 4 (7 STR)-3 (7 STR) AL, CU 4 (6⁄1) ACSR L T OUR840 Y48B Y60BHU 4-5/8 COLOR CODE WIRE STRIP LENGTH BLUE 9⁄16 - 7⁄8 1⁄4 9/16 BG 243 U-BG (3) BG (3) X-BG (3) - K5⁄8-1 U-243 (1) W-BG (1) X-NBG (4) 4-3⁄4 ORANGE - - 1-3⁄32 RED 9/16 1/0 (19 STR) AL, CU 1/0 (6/1) ACSR 2/0 (19 STR) AL, CU 2⁄0 (6⁄1) ACSR 5-5⁄8 3/0 (19 STR) AL, CU 3/0 (6/1) ACSR 5⁄16 1-1⁄4 5-3⁄4 250, 300 (37 STR) AL, CU 266 (18/1) ACSR 6-9/16 350 (37 STR) AL, CU 336 (18/1) ACSR 6-7/8 400 (37 STR) AL, CU 397 (18/1) ACSR MD7, MD6 - 2 (7 STR)-1 (19 STR) AL, CU 2 (6/1) ACSR 4/0 (19 STR) AL, CU 4/0 (6/1) ACSR H DIE INDEX Y45*, Y46**, Y35, Y39, Y750 9/16 11/16 11/16 11/16 YELLOW 249 K840 U-K840 (2) U249 (4) U249 (1) W840 (4) GRAY - - - BLACK 1-19⁄32 PINK BLUE 3/8 1-5⁄8 500 (37 STR) AL, CU 477 (18/1) ACSR 7-3⁄16 7⁄16 7-1/2 2-1⁄8 700 (61 STR) AL 750 (61 STR) AL * U Die with Adapter PT6515. ** U Die with Adapter PUADP-1. Available tin plated. Add suffix "TN" to Catalog Number (example: YAS-28R-2NTN). Available with sealed barrel. Add "P" to Catalog Number (example: YASP28R-2N and YASOP28R-2N). 1⁄2 7-13/16 7⁄8 7/8 7/8 1-5/16 1-5/16 317 705 K1-1⁄8 U705 (2) U317 (2) - - C31AR (1) L31ART (1) GREEN 2 GREEN 608 722 K1-5⁄16 U608 (4) PINK - - C722 (2) L608 (2) 2-19/32 YELLOW BURNDY Overhead TYPES YCAK-A & YRA Fig. 1 ALUMINUM HYLUG™ For Aluminum, Copper or ACSR Aluminum HYLUG™ for joining aluminum and copper cable to transformer and equipment pads. HYLUG™ is pre-filled with PENETROX™ joint compound and capped. Installed with standard tooling, five die sets install fourteen terminal size. Fig. 2 E-89 CATALOG NUMBER YRA8CU-1 YRA6CU-1 YRA4CU-1 YRA1CU-1 YRA25A-1 YRAL4CU YRAL1CU YRA25U YRA26U YRA27U YRA28U YCAK28A-2G1* YCAK29A-2G1* YCAK31AG1* YCAK31A-2G1* YCAK34A-2G3* YCAK36A-2G1* YCAK39A-2G2* YCAK44A-2G2* * ** † ‡ FIG. NO. 1 2 1 2 CONDUCTOR ALUMINUM CONC. & COPPER COMPACT ACSR 6 Sol. - 8 Sol. 4 Sol. - 6 Str. 2 Sol. - 4 Str. 1 Str. - 2 Str. — 2 Sol. - 4 Str. 1 Str. - 2 Str. 1/0 Str. 2/0 Str. 3/0 Str. 8 Str. 4 Sol. - 6 Str. 2 Sol. - 4 Str. 1 Str. - 2 Str.** 1/0 Str. 2 Sol. - 4 Str. 1 Str. - 2 Str. 1/0 Str. 2/0 Str. 3/0 Str. 4/0 Str. 4/0 Str. 250 250 — 6 (6-1) 4 (6-1, 7-1) 2 (6-1, 7-1) — 4 (6-1, 7-1) 2 (6-1, 7-1) 1/0 (6-1) 2/0 (6-1) — — — 4/0 (6-1) 350 350 — 500 — — — 500 600 750 1000 — — — — Overlap crimps. YRA1CU-1 not recommended for 2 comp. conductor. U Die with adapter PT-6515. U Die with adapter PUADP-1. C DIE SET, TOOLS, CATALOG NO., & (NO. OF CRIMPS) DIE MD7, MD6 INDEX SERIES Y35, Y750 Y45 Y46 D L 1-1/16 2-9/16 BG 243 BG (3) K 5/8 243 (1) U-BG (1) U-K-5/8-1T (3) U243 (1) † † † ‡ ‡ ‡ 1-1/4 3-1/4 249 K840 W249* WK840* U249* UK-840 † † ‡ ‡ 3 5-5/8 317 705 — U317* U705* † S705* † ‡ P705* ‡ 608 786 — — U608* U786* 302 — — 15/16 1-1/4 1-1/2 1-11/16 1-5/16 3 4-1/2 6-1/4 6-1/2 6-15/16 7-1/2 † ‡ S786* P786* † ‡ S44ART* P44ART* BURNDY Wedge THE WEJTAP™ SYSTEM FOR ELECTRIC UTILITY DISTRIBUTION AND TRANSMISSION CONNECTIONS F-1 BURNDY Wedge TABLE OF CONTENTS Introduction..................................................F-3 Large Conductor Connectors........F-25 - F-26 WEJTAP™ Connection System..................F-4 WEJTAP™ Cover WCCR, WCCB, WCCSY, WCCLY ..........F-27 WEJTAP™ and Test Data ............................F-5 Aluminum Connectors ................................F-6 WEJTAP™ Power Lug ................................F-7 Installation Tools WTRB, WTY, WTB, WTHRB, WTHY ......F-28 Installation Tool Accessories WTOCBR, WTOCY, WTCK......................F-29 WEJTAP™ Ordering Information ..............F-8 Hot Stick Tool WTBGBW ..........................F-30 F-2 Copper Connectors ....................................F-9 Connector Selection By Conductor Size ........................F-10 - F-14 By Diameter ..................................F-15 - F-17 WEJTAP™ Hotstick Accessories WHSCWH, WHSPBC ..............................F-30 WHS90ADP, WHSWADP, WCHAWAS, WHSTA, WHSWB ..........F-31 WHSGB, WHHWB ..................................F-32 Stirrup Selection........................................F-18 By Conductor Size ........................F-19 - F-23 By Diameter ............................................F-24 WEJTAP™ Kits ..........................................F-33 BURNDY Wedge INTRODUCTION The BURNDY® WEJTAP™ System components are designed to provide the most reliable connections available, with safer and easier installations. The system consists of a WEJTAP™ connector, WEJTAP™ installation tools and powerboosters. The detailed information on power-boosters, installation tools and accessories follows. The BURNDY® WEJTAP™ connector uses an aluminum alloy wedge that is power-driven between the run and tap cables locking them into a ‘‘C” shaped aluminum alloy spring-body. A wiping action takes place during installation between the conductors and Wedge which provides additional cleaning of surface oxides to supplement wire brushing. In addition, the contact grooves are lined with a patented PENETROX™ oxide inhibiting compound to enhance superior contact surface integrity. The Wedge is automatically locked onto the spring-body by a skiving action produced by a lance located at the forward end of the installation tool. During the life of the connection, the springbody continues to maintain pressure to ensure a reliable connection. THE WEJTAP™ CONNECTOR ■ Tested to NEMA and CSA Class A heat cycle requirements to ensure long term reliability. ■ Accommodates a full range of run and tap conductors from #8 to 1590 ACSR in all commonly used conductors to meet the needs of electrical distribution systems. ■ Color-coded connector, boosters, and tools to assist the installer to make the correct selection. ■ “Run locator” chamfer is machined into the Wedge at the end of the “large” groove to provide positive visual or/and hand contact identification of the large run groove for correct installation. ■ Removable design allows tap removal with minimum conductor damage. ■ Tool embosses BURNDY® identifier on end of Wedge to provide system identification. Ask about our unique WEJTAP™ Tool System and Power-Booster which provides safer and easier installations. F-3 BURNDY Wedge BURNDY WEJTAP™ CONNECTION SYSTEM BURNDY®, a leading manufacturer of quality electrical connectors for over 70 years, introduces the WEJTAP™ SYSTEM, a system that adds further dimension to the existing BURNDY® group of proven, reliable connection systems. WEJTAP™ COMPONENTS are designed to provide a reliable system connection. The system consists of WEJTAP™ connectors, installation tools (including a variety of hotline and lineman accessories) and a unique power-booster. WEJTAP™ CONNECTORS use an aluminum alloy wedge that is power-driven between the run and the tap cables locking them into a “C” shaped tempered aluminum F-4 alloy spring-body. The spring-body maintains consistent pressure throughout the life of the connection to ensure reliability during severe electrical and climatic conditions. The wedge’s wiping action combined with factory installed PENETROX™ PENA 13 provides superior contact integrity. The wedge is automatically locked onto the spring-body by a skiving action produced by a lance at the forward end of the WEJTAP™ installation tool. THE WEJTAP™ TOOL is a one-piece assembly that consists of a head and power unit. Two color-coded interchangeable heads accept all WEJTAP™ connectors and STIRRUP™. The design of the tool recognizes the need for simplicity and speed of operation as well as outstanding safety features such as automatic gas release vented away from the operator, fast simple breech loading and fast advance when engaging the connector assembly. No loose parts to drop or misplace and a booster ejection system that provides further safety to the operator. Fewer simplified hotline devices and handy lineman accessories complete an outstanding tool package. THE WEJTAP™ POWER-BOOSTER Patented is a self-contained device that provides the force necessary to drive the wedge into direct contact with the conductors. The booster is activated only when properly positioned in the tool assembly. A power cell in the booster is recessed to guard against premature discharge. The tool/booster system is designed to activate and deactivate the booster automatically should the operator decide to remove the tool from a connector prior to completing the installation. The deactivated booster may be safely removed from the tool. Features and Benefits • Large conductor chamfer on ends of wedge. ◊ Instant hand or visual identification of large run grooves. Ensures correct wedge orientation. • Color-coded WEJTAP™ connector and booster packaged together. ◊ Easy selection by installer. • Factory coated grooves with PENETROX™ PENA 13. ◊ Maintains low contact resistance, assists in protection against climatic conditions and is compatible with common insulations. • One-piece tool. ◊ No project delays due to dropped or lost parts. • Fewer and improved hotstick accessories ◊ Simplifies hotline installation and saves time. • Contained booster ejection system. ◊ Safe for operator guards against the booster being ejected in direction of the installer. • Automatic gas release vented away from operator. ◊ Eliminates manual gas venting and improves safety. • Simplified loading. ◊ Speeds installation––no threads––just depress safety bar, twist and pull open––load––push and twist to close prior to applying connector. • Acme-type threads. ◊ Provides smooth, fast engagement of tool and connector-saves installer’s time. BURNDY Wedge As with all BURNDY® connectors, the WEJTAP™ has been designed to operate cooler than the attached conductors. The WEJTAP™ connectors have also been subjected to the ASTM B117-73 Salt Spray Test. The results are shown to the right. ASTM Salt Spray Test Average Temperature Rise vs. Current Cycles Average % Relative Resistance vs. Hours of Salt Spray Exposure Relative Resistance (Percent) WEJTAP™ connectors have been subjected to extensive tests simulating the most severe service and weather conditions. In addition, the WEJTAP™ system meets or exceeds the industry standards of ANSI C119.4 Class 3, NEMA CC3 1973 Class A 500 Heat Cycles. ANSI C119.4 - 1986 Heat Cycle Test Temperature Rise (Deg. C.) WEJTAP™ AND TEST DATA Detailed test report packages are available upon request. Hours WEJTAP™ Spring-bodies are color-coded and the wedges are marked with nominal conductor run and tap ranges. WEJTAP™ connector packages are labeled with a variety of common conductors with their nominal ranges. ■ WEJTAP™ connector wedges are marked with nominal ACSR, Aluminum and Copper concentric standard conductors. ■ Red WEJTAP™ connector range Run 8-1/0 Tap 8-2 ■ Blue WEJTAP™ connector range Run 2-300 Tap 6-300 ■ Yellow WEJTAP™ connector range Run 266.8-1590 Tap 6-1590 All WEJTAP™ wedges contain a clearly defined chamfer on the large end of the run conductor groove to identify the “large run” groove. Installers will appreciate the convenience of visual or hand identification for correct wedge positioning. WEJTAP™ wedges are driven between the run and tap conductors and activate the spring characteristics of the “C” shaped body. This action maintains contact pressure even when the connection is subjected to severe climatic and electrical conditions. F-5 BURNDY Wedge ALUMINUM WEJTAP™ CONNECTORS The WEJTAP™ CONNECTOR SYSTEM provides TAPS, STIRRUPS and COVERS, conductor ranges #8 through 1590. Tap stirrup conductor ranges #6 - 1033.6. TAPS WEJTAP™ connector ranges are divided into three color-coded groups. RED BLUE YELLOW RUN 8-1/0 2-300 266.8-1590 TAP 8-2 6-300 6-1590 STIRRUPS™ are available from #6 through 1033.6 nominal conductor ranges. Tinned copper bails are permanently attached in sizes 2, 1/0, 2/0, 4/0 to provide a rugged “Hot Tap” connection point. F-6 COVERS are installed on WEJTAP™ connectors to prevent them from coming in contact with other taps or exposed ground points. The WEJTAP™ covers are rugged snap-on devices available in four sizes to cover all connector sizes, and are cold weather tested for easy installations. SAFETY FEATURES ■ Contained booster ejection system that guards against potential hazard of spent boosters being ejected at installers. ■ Automatic gas release vented away from the operator eliminates manual venting toward the operator. ■ Power-boosters can only be activated when properly positioned in the tool and engaged on the connector. Powerboosters are automatically deactivated should the operator decide to remove the tool from the connector prior to completing the installation. The deactivated booster may be safely removed, all to provide a safer tool for your line personnel. BURNDY Wedge WEJTAP™ POWER LUG WEJTAP™ POWERLUG™ terminals are made of cast aluminum alloy for termination of ACSR and Aluminum conductors. 4 HOLE POWER LUG 2 HOLE POWER LUG 4 HOLE FLAG F-7 Fig. 2 Fig. 1 TAP GROOVE FOR CONNECTOR SELECTION CATALOG NUMBER 4/0 STANDARD ACSR 336.4 STANDARD ACSR 795 STANDARD ACSR WCAB30R-2N WCAB30R-4N WCBB30R-4N WCAY39R-2N WCAY39R-4N WCBY39R-4N WCAY49R-2N WCAY49R-4N WCBY49R-4N STANDARD CONDUCTOR ACSR ASC/AAC 6 Str. - 266.8 6 Str. - 300 266.8 - 556.5 336.4 - 636 605 - 1033.5 715.5 - 1113 Fig. 3 FIGURE HOLES IN PAD C 1 2 3 1 2 3 1 2 3 2 4 4 2 4 4 2 4 4 1-1/4 3 1-3/4 1-1/4 3 3-3/4 1-3/4 3-1/2 4 DIMENSIONS D N 3 3 3-1/2 3 3 3-1/2 3-1/2 3-1/2 4 NOTE: The recommended connector and booster are ordered separately. Catalog number is for the POWERLUG™ only. MULTIPLE CONDUCTOR TAP APPLICATION CONNECTOR WCY 64 PB WCY 65 PB WCY 63 PB WCB 11 PB WCY 54 PB WCY 53 PB WCY 64 PB WCB 11 PB WCB 12 PB *RUN GROOVE Three - 1/0 ACSR (6/1) Diameter = 0.398 Three - 1/0 ACSR (6/1) Diameter = 0.398 Three - 2/0 ACSR (6/1) Diameter = 0.447 Three - #4 stranded Diameter = 0.232 Three - 1/0 stranded Diameter = 0.368 Three - 1/0 stranded Diameter = 0.368 Three - 2/0 stranded Diameter = 0.414 Three - #4 stranded Diameter = 0.232 Three - #4 stranded Diameter = 0.232 * Electrically, the three smaller conductors are the likely taps, however, during installation, they are located in the larger run groove due to their larger aggregate sum. *TAP GROOVE One - 4/0 ACSR (6/1) Diameter = 0.563 One - 3/0 ACSR (6/1) Diameter = 0.502 One - 4/0 ACSR (6/1) Diameter = 0.563 One - 1/0 ACSR (6/1) Diameter = 0.398 One - 4/0 stranded Diameter = 0.522 One - 3/0 stranded Diameter = 0.464 One - 4/0 stranded Diameter = 0.522 One - 1/0 stranded Diameter = 0.368 One - #4 solid copper hard drawn Diameter = 0.204 5/8 5/8 7/8 5/8 5/8 1 5/8 5/8 3/4 T 0.34 0.30 0.30 0.34 0.30 0.30 0.69 0.69 0.69 BURNDY Wedge The BURNDY® WEJTAP™ System has a wide variety of connectors available for many different conductor ranges. The following pages list some common conductors and the appropriate connector. ACSR to ACSR ACSR to AAC ACSR to Copper AAC to AAC AAC to Copper Stirrup Information page F10 page F11 page F12 page F13 page F14 pages F18 through F24 ORDERING INFORMATION ■ Power boosters may be ordered separately in boxes of 25. Red boosters Blue boosters Yellow boosters Cat. #WPBRN Box 25 Cat. #WPBBN Box 25 Cat. #WPBYN Box 25 For information about conductors which F-8 are not listed, and for further ordering information, please contact BURNDY® at 1-800-346-4175. BURNDY Wedge WEJTAP™ COPPER WEJTAP WEJTAP™ powder actuated copper connection system for use in standard grounding applications Listed under UL467 and overhead copper-to-copper tap applications Listed under UL486A. CATALOG NUMBER WCR33C-1 WCR32C-1 WCB2C2C WCB25C4C WCB25C1C WCB25C25 WCB26C4C WCB26C1C WCB26C26 WCB27C4C WCB27C1C WCB27C26 WCB27C27 WCB28C4C WCB28C1C WCB28C26 WCB28C28 WCB29C1C WCB29C25 WCB29C26 WCB29C28 WCB29C29 WCB30C4C WCB30C25 WCB30C27 WCB30C29 WCB30C30 WCB31C5C WCB31C4C WCB31C2C WCB31C26 WCB31C28 WCB31C31 WCB33C30 WCB34C2C WCB34C26 WCB34C28 WCB34C29 WCY34C34 WCY36C36 H DIMENSIONS L W 1.65 [42] 1.26 [32] .79 [20] 2.40 [61] 1.63 [41] 1.02 [26] 2.81 [71] 2.00 [51] 1.30 [33] 2.64 [67] 2.00 [51] 1.16 [29] 2.81 [71] 2.00 [51] 1.30 [33] — — — 2.81 [71] 2.00 [51] 1.30 [33] — 3.65 [93] — 3.00 [76] — 1.45 [37] COPPER CONDUCTORS ACCOMMODATED RUN TAP INSTALLATION BOOSTER COLOR #6 Str./Sol., #4 Str./Sol. #4 Str./Sol., #2 Str./Sol. #2 Str./Sol., #1 Sol. 1/0 Str. 1/0 Str. 1/0 Str. 2/0 Str. 2/0 Str. 2/0 Str. 3/0 Str. 3/0 Str. 3/0 Str. 3/0 Str. 4/0 Str. 4/0 Str. 4/0 Str. 4/0 Str. 250 kcmil 5/8 Cu Clad Rod 250 kcmil 250 kcmil, 5/8 Cu Clad Rod 250 kcmil #6 Str./Sol. #6 Str./Sol., #4 Str./Sol. #2 Str./Sol. #6 Str./Sol., #4 Str./Sol. #2 Str./Sol., #1 Sol. 1/0 Str. #6 Str./Sol., #4 Str./Sol. #2 Str./Sol., #1 Sol. 1/0 Str., 2/0 Str. #4 Sol. #2 Str. 1/0 Str., 2/0 Str. 3/0 Str. #6 Str./Sol., #4 Str./Sol. #2 Str./Sol., #1 Sol. 1/0 Str., 2/0 Str. 4/0 Str. #3 Str., #2 Str./Sol., #1 Str./Sol. 1/0 Str. 1/0 Str., 2/0 Str. 3/0 Str., 4/0 Str. 250 kcmil Red Red Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue 300 kcmil #4 Str., #2 Sol. Blue 300 kcmil 300 kcmil 300 kcmil 300 kcmil 350 kcmil, 3/4 Cu Clad Rod 3/4 Cu Clad Rod 3/4 Cu Clad Rod 350 kcmil, 3/4 Cu Clad Rod 350 kcmil, 3/4 Cu Clad Rod 350 kcmil 400 kcmil, 450 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 600 kcmil 1/0 Str. 3/0 Str. 5/8 Cu Clad Rod 300 kcmil #6 Str., #5 Str., #4 Sol. #4 Str. #2 Str. 2/0 Str. 4/0 Str. 350 kcmil 250 kcmil, 300 kcmil #2 Str. 2/0 Str. 4/0 Str. 250 kcmil, 5/8 Cu Clad Rod 500 kcmil 500 kcmil, 600 kcmil Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Yellow Yellow F-9 BURNDY Wedge BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size F-10 ACSR-1033.5-36/1 ACSR-954.0-36/1 ACSR-795.0-36/1 ACSR-556.5-18/1 ACSR-477.0-18/1 ACSR-397.5-18/1 ACSR-336.4-18/1 ACSR-266.8-18/1 ACSR-4/0-6/1 ACSR-3/0-6/1 ACSR-1/0-6/1 ACSR #2-6/1 ACSR #4-6/1 ACSR-2/0-6/1 ACSR#8-6/1 37 37 36 35 33 33 32 12 12 12 15 21 40 59 59 70 85 02 02 ACSR#6-6/1 32 31 13 13 13 16 22 41 58 58 69 84 01 01 ACSR#4-6/1 10 10 10 11 11 23 42 57 57 67 83 00 00 ACSR#2-6/1 10 11 11 17 24 43 66 66 65 81 99 98 ACSR-1/0-6/1 11 17 18 25 44 65 65 64 81 98 97 ACSR-2/0-6/1 18 19 26 45 64 64 63 79 97 96 ACSR-3/0-6/1 20 27 46 64 64 63 79 96 95 ACSR-4/0-6/1 28 47 63 63 62 78 96 95 ACSR-266.8-18/1 47 62 62 61 77 95 94 ACSR-336.4-18/1 62 61 61 76 94 93 ACSR-397.5-18/1 61 61 75 93 92 ACSR-477.0-18/1 60 74 92 91 ACSR-556.5-18/1 72 89 88 ACSR-795.0-36/1 87 87 ACSR-954.0-36/1 86 ACSR-1033.5-36/1 ACSR TO ACSR COLOR BLUE BLUE RED YELLOW YELLOW NUMBER 10-28 40-47 29-37 48-99 00-39 CODE B B R Y Y CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100 (100-139) IF YELLOW, INSERT 1 BEFORE 00-39 TAP 34 ACSR #6-6/1 ACSR #8-6/1 RUN • When ordering, add WC and color code before number • Further information may be obtained by contacting BURNDY® at 1-800-346-4175 BURNDY Wedge BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size ACSR-1033.5-36/1 ACSR-954.0-36/1 ACSR-795.0-36/1 ACSR-556.5-18/1 ACSR-477.0-18/1 ACSR-397.5-18/1 ACSR-336.4-18/1 ACSR-266.8-18/1 ACSR-4/0-6/1 ACSR-3/0-6/1 ACSR-2/0-6/1 ACSR-1/0-6/1 ACSR# 2-6/1 ACSR# 4-6/1 37 37 36 35 33 33 32 12 12 12 15 21 40 59 59 70 85 02 02 AAC #6 32 31 13 13 13 16 22 41 58 58 69 84 01 01 AAC #4 30 10 10 11 11 23 42 57 57 68 83 00 00 AAC #2 10 11 11 17 24 43 67 67 66 82 00 99 AAC-1/0 11 17 18 25 44 66 66 65 81 98 98 AAC-2/0 18 19 26 45 65 65 64 80 98 97 AAC-3/0 20 27 46 64 64 63 79 97 96 AAC-4/0 28 46 63 63 62 78 96 95 AAC-266.8 47 62 62 62 77 95 94 AAC-336.4 62 62 61 77 94 93 AAC-397.5 61 61 76 93 92 AAC-477.0 60 75 92 92 AAC-556.5 72 89 88 AAC-795.0 88 87 AAC-954.0 86 AAC-1033.5 AAC #8 ACSR TO AAC COLOR BLUE BLUE RED YELLOW YELLOW NUMBER 10-28 40-47 29-37 48-99 00-39 CODE B B R Y Y CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100 (100-139) IF YELLOW, INSERT 1 BEFORE 00-39 F-11 TAP 34 ACSR# 6-6/1 ACSR# 8-6/1 RUN • When ordering, add WC and color code before number • Further information may be obtained by contacting BURNDY® at 1-800-346-4175 BURNDY Wedge BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size ACSR-1033.5-36/1 ACSR-954.0-36/1 ACSR-795.0-36/1 ACSR-556.5-18/1 ACSR-477.0-18/1 ACSR-397.5-18/1 ACSR-1/0-6/1 ACSR-336.4-18/1 ACSR# 2-6/1 ACSR-266.8-18/1 ACSR# 4-6/1 ACSR-4/0-6/1 ACSR# 6-6/1 ACSR-3/0-6/1 ACSR# 8-6/1 34 37 37 36 35 33 33 32 12 12 12 15 21 40 59 59 70 85 02 02 COPPER #6 32 31 13 13 13 16 22 41 58 58 69 84 01 01 COPPER #4 30 10 10 11 11 23 42 57 57 68 83 00 00 COPPER #2 10 11 11 17 24 43 67 67 66 82 00 99 COPPER-1/0 11 17 18 25 44 66 66 65 81 98 98 COPPER-2/0 18 19 26 45 65 65 64 80 98 97 COPPER-3/0 20 27 46 64 64 63 79 97 96 COPPER-4/0 27 46 63 62 62 78 96 95 COPPER-250.0 47 62 62 61 77 95 94 COPPER-350.0 62 61 61 75 93 92 COPPER-500.0 76 75 72 90 89 COPPER-750.0 92 89 87 87 COPPER-1000.0 COPPER #8 ACSR TO COPPER COLOR BLUE BLUE RED YELLOW YELLOW NUMBER 10-28 40-47 29-37 48-99 00-39 CODE B B R Y Y CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100 (100-139) IF YELLOW, INSERT 1 BEFORE 00-39 TAP F-12 ACSR-2/0-6/1 RUN • When ordering, add WC and color code before number • Further information may be obtained by contacting BURNDY® at 1-800-346-4175 BURNDY Wedge BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size AAC-1033.5 AAC.954.0 AAC-795.0 AAC-556.5 AAC-477.0 AAC-397.5 AAC-1/0 AAC-336.4 AAC-#2 AAC-266.8 AAC-#4 AAC-4/0 AAC-#6 AAC-3/0 AAC-#8 AAC-2/0 RUN 34 37 37 36 35 33 33 32 12 12 12 15 21 40 48 59 59 85 02 02 32 31 13 13 13 16 22 41 49 58 58 84 01 01 30 29 10 14 11 23 42 50 57 57 83 00 00 10 14 11 17 24 43 51 67 66 82 99 00 AAC-1/0 11 17 18 25 44 52 66 65 81 98 98 AAC-2/0 18 19 26 45 53 65 64 80 98 97 AAC-3/0 20 27 46 54 64 63 79 97 96 AAC-4/0 28 46 55 63 62 78 96 95 AAC-266.8 47 56 62 62 77 95 94 AAC-336.4 56 62 61 77 94 93 AAC-397.5 62 61 76 93 92 AAC-477.0 60 75 92 92 AAC-556.5 72 89 88 AAC-795.0 88 87 AAC-954.0 86 AAC-1033.5 AAC #8 AAC TO AAC COLOR BLUE BLUE RED YELLOW YELLOW NUMBER 10-28 40-47 29-37 48-99 00-39 CODE B B R Y Y CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100 (100-139) IF YELLOW, INSERT 1 BEFORE 00-39 AAC #6 F-13 AAC #4 TAP AAC #2 • When ordering, add WC and color code before number • Further information may be obtained by contacting BURNDY® at 1-800-346-4175 BURNDY Wedge BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size F-14 AAC-1033.5 AAC.954.0 AAC-795.0 AAC-556.5 AAC-477.0 AAC-397.5 AAC-336.4 AAC-266.8 AAC-4/0 AAC-3/0 AAC-2/0 AAC-1/0 AAC-#2 AAC-#4 37 37 36 35 33 33 32 12 12 12 15 21 40 48 59 59 85 02 02 COPPER #6 32 31 13 13 13 16 22 41 49 58 58 84 01 01 COPPER #4 30 29 10 14 11 23 42 50 57 57 83 00 00 COPPER #2 10 14 11 17 24 43 51 67 66 82 99 00 COPPER-1/0 11 17 18 25 44 52 66 65 81 98 98 COPPER-2/0 18 19 26 45 53 65 64 80 98 97 COPPER-3/0 20 27 46 54 64 63 79 97 96 COPPER-4/0 27 46 55 63 62 78 96 95 COPPER-250.0 47 56 62 61 77 95 94 COPPER-350.0 62 61 61 75 93 92 COPPER-500.0 76 75 72 90 89 COPPER-750.0 92 89 88 87 COPPER-1000.0 COPPER #8 AAC TO COPPER COLOR BLUE BLUE RED YELLOW YELLOW NUMBER 10-28 40-47 29-37 48-99 00-39 CODE B B R Y Y CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100 (100-139) IF YELLOW, INSERT 1 BEFORE 00-39 TAP 34 AAC-#6 AAC-#8 RUN • When ordering, add WC and color code before number • Further information may be obtained by contacting BURNDY® at 1-800-346-4175 BURNDY Wedge BURNDY WEJTAP™ SELECTION CHART By Diameter Catalog Number Sum of Diameters Max Min Run Tap Max Min Max Min 0.621 0.763 0.526 0.6 0.69 0.622 0.664 0.804 0.867 0.938 0.975 0.711 0.765 0.818 0.897 0.963 1.015 1.08 1.141 0.762 0.794 0.857 0.936 1.009 1.057 1.119 1.188 0.482 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.684 0.684 0.684 0.684 0.684 0.684 0.684 0.684 0.316 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.603 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.437 0.457 0.204 0.258 0.398 0.204 0.258 0.464 0.572 0.572 0.572 0.204 0.258 0.33 0.5 0.562 0.562 0.575 0.65 0.204 0.258 0.333 0.5 0.562 0.562 0.592 0.684 0.257 0.257 0.162 0.204 0.257 0.162 0.204 0.257 0.364 0.379 0.386 0.162 0.204 0.257 0.324 0.364 0.409 0.46 0.525 0.162 0.204 0.257 0.324 0.364 0.409 0.46 0.6 0.584 0.516 0.464 0.41 0.331 0.256 0.452 0.387 0.297 0.398 0.398 0.398 0.326 0.258 0.162 0.398 0.398 0.258 0.257 0.257 0.257 0.204 0.169 0.128 0.257 0.257 0.169 0.398 0.325 0.258 0.258 0.23 0.162 0.162 0.162 0.162 0.257 0.206 0.162 0.162 0.162 0.128 0.128 0.128 0.128 1.4 1.343 1.284 2.484 1.25 1.25 1.25 1.302 0.893 0.893 0.893 1.242 0.351 0.261 0.198 1.302 0.257 0.204 0.162 1.242 Installed with blue booster WCB10 WCB11 WCB12 WCB13 WCB14 WCB15 WCB16 WCB17 WCB18 WCB19 WCB20 WCB21 WCB22 WCB23 WCB24 WCB25 WCB26 WCB27 WCB28 WCB40 WCB41 WCB42 WCB43 WCB44 WCB45 WCB46 WCB47 0.795 0.901 0.707 0.761 0.839 0.769 0.823 0.963 1.011 1.068 1.13 0.846 0.9 0.972 1.052 1.104 1.163 1.221 1.284 0.888 0.942 1.011 1.094 1.146 1.204 1.284 1.368 Installed with red booster WCR29 WCR30 WCR31 WCR32 WCR33 WCR34 WCR35 WCR36 WCR37 0.723 0.656 0.602 0.53 0.459 0.324 0.56 0.487 0.416 Installed with yellow booster WCY100 WCY101 WCY102 WCY103 1.572 1.503 1.454 2.604 F-15 BURNDY Wedge BURNDY WEJTAP™ SELECTION CHART By Diameter F-16 Catalog Number Sum Of Diameters Max. Min. Installed with yellow booster WCY104 2.567 WCY105 2.489 WCY106 2.418 WCY107 2.373 WCY108 2.318 WCY109 2.255 WCY110 2.179 WCY111 2.102 WCY112 2.044 WCY113 1.961 WCY114 1.94 WCY115 1.863 WCY116 1.812 WCY117 1.762 WCY118 1.703 WCY119 1.631 WCY120 1.58 WCY121 2.844 WCY122 2.764 WCY123 2.68 WCY124 2.596 WCY125 2.535 WCY126 2.481 WCY127 2.426 WCY128 2.376 WCY129 2.286 WCY130 2.216 WCY131 2.152 WCY132 2.07 WCY133 1.99 WCY134 1.931 WCY135 1.876 WCY136 1.831 WCY137 1.771 WCY138 1.706 WCY139 1.664 WCY48 0.932 WCY49 1.012 WCY50 1.069 WCY51 1.141 WCY52 1.19 WCY53 1.236 WCY54 1.302 WCY55 1.37 WCY56 1.456 WCY57 1.19 2.407 2.329 2.258 2.213 2.158 2.095 2.019 1.942 1.884 1.801 1.74 1.663 1.612 1.562 1.503 1.431 1.38 2.642 2.562 2.479 2.394 2.333 2.279 2.224 2.174 2.084 2.014 1.95 1.868 1.786 1.729 1.674 1.629 1.569 1.504 1.462 0.765 0.807 0.86 0.927 1.001 1.012 1.063 1.14 1.245 0.979 Run Tap Max. Min. Max. Min. 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.893 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.666 1.265 1.187 1.116 1.071 1.016 0.953 0.877 0.8 0.742 0.659 0.59 0.513 0.462 0.412 0.353 0.281 0.23 1.422 1.342 1.258 1.174 1.113 1.059 1.004 0.954 0.864 0.794 0.73 0.648 0.568 0.509 0.454 0.409 0.349 0.284 0.242 0.204 0.271 0.355 0.557 0.588 0.619 0.63 0.714 0.75 0.326 1.165 1.087 1.016 0.971 0.916 0.853 0.777 0.7 0.642 0.559 0.498 0.421 0.37 0.32 0.261 0.189 0.138 1.328 1.248 1.164 1.08 1.019 0.965 0.91 0.86 0.77 0.7 0.636 0.554 0.472 0.415 0.36 0.315 0.255 0.19 0.148 0.162 0.203 0.257 0.324 0.364 0.409 0.46 0.499 0.524 0.257 BURNDY Wedge BURNDY WEJTAP™ SELECTION CHART By Diameter Catalog Number Sum Of Diameters Max. Min. Installed with yellow booster WCY58 1.118 WCY59 1.061 WCY60 1.854 WCY61 1.741 WCY62 1.594 WCY63 1.5 WCY64 1.421 WCY65 1.36 WCY66 1.305 WCY67 1.27 WCY68 1.253 WCY69 1.187 WCY70 1.13 WCY71 2.216 WCY72 2.133 WCY73 2.098 WCY74 2.035 WCY75 1.969 WCY76 1.901 WCY77 1.829 WCY78 1.75 WCY79 1.67 WCY80 1.61 WCY81 1.555 WCY82 1.506 WCY83 1.44 WCY84 1.369 WCY85 1.306 WCY86 2.496 WCY87 2.418 WCY88 2.354 WCY89 2.297 WCY90 2.238 WCY91 2.173 WCY92 2.104 WCY93 2.029 WCY94 1.967 WCY95 1.888 WCY96 1.811 WCY97 1.748 WCY98 1.695 WCY99 1.644 0.931 0.891 1.686 1.524 1.379 1.297 1.216 1.147 1.097 1.054 1.115 1.059 1.013 2.074 1.999 1.946 1.891 1.822 1.741 1.677 1.599 1.526 1.466 1.411 1.362 1.288 1.221 1.158 2.332 2.251 2.194 2.137 2.083 2.013 1.95 1.869 1.831 1.728 1.648 1.591 1.533 1.489 Run Tap Max. Min. Max. Min. 0.893 0.893 0.95 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 0.666 0.666 0.722 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.907 0.907 0.907 0.907 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.258 0.199 0.95 0.94 0.75 0.75 0.65 0.562 0.562 0.45 0.326 0.262 0.204 1.156 1.142 1.142 1.142 0.927 0.9 0.75 0.729 0.722 0.608 0.608 0.436 0.398 0.333 0.258 1.25 1.25 1.211 1.2 1.159 1.13 0.904 0.9 0.75 0.722 0.609 0.598 0.598 0.398 0.204 0.162 0.722 0.666 0.573 0.481 0.436 0.382 0.336 0.315 0.257 0.204 0.162 0.947 0.927 0.907 0.858 0.763 0.7 0.575 0.525 0.364 0.364 0.364 0.324 0.257 0.203 0.162 0.999 0.856 0.971 0.923 0.868 0.856 0.72 0.7 0.588 0.525 0.364 0.385 0.364 0.324 F-17 BURNDY Wedge WEJTAP™ STIRRUP™ AND POWER BOOSTERS (Large) Run Conductor position is identified on all wedges via a distinct chamfer. QIK Selector - for common ACSR, Aluminum and Copper Conductors CATALOG NUMBER NOMINAL CABLE RANGE BAIL SIZE CATALOG NUMBER SMALL RED CABLE RANGE 6-2 WSS1 WSS2 6 5, 4, 2 WSM1 WSM2 WSM3 WSM4 WSM5 WSM6 WSM7 WSM11 1, 1/0, 2/0 2/0, 3/0 3/0 - 4/0 266.8 350 266.8 - 336.4 BAIL SIZE LARGE YELLOW CABLE RANGE 300-1033.5 2 MEDIUM BLUE CABLE RANGE 1-300 F-18 NOMINAL CABLE RANGE 2 2 2 2/0 2 1/0 1/0 4/0 WSL1 WSL2 WSL3 WSL4 WSL5 WSL6 WSL7 WSL8 WSL9 WSL10 WSL11 WSL12 WSL13 WSL14 336.4 397.5 - 477 556.5 636 795 1033.5 1/0 2/0 4/0 1/0 2/0 4/0 1/0 2/0 4/0 4/0 2/0 2/0 4/0 4/0 BURNDY Wedge WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE MEDIUM CABLE RANGE 1-300 F-19 WSS1 WSS2 BURNDY Wedge WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5 F-20 WSM1 WSM5 WSM2 WSM3 WSM6 WSM4 WSM7 BURNDY Wedge WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5 F-21 WSL1 WSL2 WSL3 WSL4 WSL5 WSL6 BURNDY Wedge WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5 F-22 WSL7 WSL8 WSL10 WSL11 WSL9 BURNDY Wedge WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5 F-23 WSL12 WSL13 WSL14 BURNDY Wedge BURNDY WEJTAP™ STIRRUP SELECTION CHART By Diameter F-24 Catalog Number Sum Of Diameters Max. Min. Small stirrups WSS1 0.454 WSS2 0.575 Medium sized stirrups WSM1 0.697 WSM10 0.887 WSM2 0.752 WSM3 0.813 WSM4 0.938 WSM5 0.892 WSM6 0.968 WSM7 1.008 WSM8 0.934 WSM9 0.771 Large stirrups WSL1 1.05 WSL10 1.479 WSL11 1.394 WSL12 1.515 WSL13 1.6 WSL14 1.708 WSL2 0.976 WSL3 1.186 WSL4 1.186 WSL5 1.237 WSL6 1.322 WSL7 1.251 WSL8 1.302 WSL9 1.387 Run Tap Max. Min. Max. Min. 0.412 0.456 0.204 0.325 0.162 0.206 0.25 0.25 0.25 0.25 0.575 0.784 0.615 0.66 0.835 0.787 0.861 0.898 0.824 0.649 0.447 0.563 0.502 0.563 0.563 0.642 0.642 0.684 0.684 0.447 0.325 0.46 0.365 0.41 0.46 0.537 0.537 0.574 0.574 0.325 0.25 0.324 0.25 0.25 0.375 0.25 0.324 0.324 0.25 0.324 0.25 0.324 0.25 0.25 0.375 0.25 0.324 0.324 0.25 0.324 0.927 1.389 1.304 1.399 1.484 1.606 0.853 1.063 1.046 1.097 1.182 1.17 1.221 1.306 0.726 1.019 1.019 1.14 1.14 1.248 0.726 0.726 0.862 0.862 0.862 0.927 0.927 0.927 0.603 0.929 0.929 1.024 1.024 1.146 0.603 0.603 0.722 0.722 0.722 0.846 0.846 0.846 0.324 0.46 0.375 0.375 0.46 0.46 0.25 0.46 0.324 0.375 0.46 0.324 0.375 0.46 0.324 0.46 0.375 0.375 0.46 0.46 0.25 0.46 0.324 0.375 0.46 0.324 0.375 0.46 BURNDY Wedge WEJTAP™ Large WEJTAP™ system connectors for use in tap applications using large run and tap conductor sizes. CATALOG NUMBER WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY145 CONDUCTOR TYPE RUN TAP BOOSTER COLOR 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1192.5 ACSR 45/7 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1590 ACSR 45/7 1590 ACSR 45/7 795 ACSR 45/7 636 ACSR 26/7 556.5 ACSR 26/7 556.5 SSAC 24/1 477 AAC 397.5 AAC 19 STR 336.4 ACSR 18/1 266.8 AAC 4/0 ACSR 6/1 1272 ACSR 45/7 1272 AAC 61 STR 795 ACSR 45/7 397.5 AAC 19 STR 336.4 ACSR 18/1 1590 ACSR 45/7 795 ACSR 45/7 Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow F-25 BURNDY Wedge LARGE WEJTAP™ (Continued) F-26 CATALOG NUMBER Max. Sum WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY145 2.418 2.373 2.318 2.255 2.179 2.102 2.044 1.961 1.940 2.844 2.764 2.535 2.216 2.152 3.045 2.596 CATALOG NUMBER Max. Sum WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY145 61.4 60.3 58.9 57.3 55.4 53.4 51.9 49.8 49.3 72.2 70.2 64.4 56.3 54.7 77.3 65.9 SUM OF THE DIAMETERS (in) FOR NEW WEJTAP™ CONNECTORS Min. Sum Max. Run Min. Run 2.258 2.213 2.158 2.095 2.095 1.942 1.884 1.801 1.740 2.642 2.562 2.333 2.014 1.950 2.090 2.534 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.350 1.422 1.422 1.422 1.422 1.422 1.533 1.533 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.314 1.314 1.314 1.314 1.314 1.471 1.032 Max. Tap Min. Tap 1.187 1.071 1.016 0.953 0.877 0.800 0.742 0.659 0.590 1.422 1.342 1.113 0.794 0.730 1.547 1.094 1.087 0.971 0.916 0.853 0.777 0.700 0.642 0.559 0.498 1.328 1.248 1.019 0.700 0.636 1.471 1.032 METRIC SUM OF THE DIAMETERS (mm) FOR NEW WEJTAP™ CONNECTORS Min. Sum Max. Run Min. Run Max. Tap 57.3 56.2 54.8 53.2 53.2 49.3 47.9 45.7 44.2 67.1 65.1 59.3 51.2 49.5 53.1 64.4 33.1 33.1 33.1 33.1 33.1 33.1 33.1 33.1 34.3 36.1 36.1 36.1 36.1 36.1 38.9 38.9 31.6 31.6 31.6 31.6 31.6 31.6 31.6 31.6 31.6 33.4 33.4 33.4 33.4 33.4 37.4 26.2 30.2 27.2 25.8 24.2 22.3 20.3 18.9 16.7 15.0 36.1 34.1 28.3 20.2 18.5 39.3 27.8 Min. Tap 27.6 24.7 23.3 21.6 19.7 17.8 16.3 14.2 12.7 33.7 31.7 25.9 17.8 16.2 37.4 26.2 BURNDY Wedge WEJTAP™ COVER WEJTAP™ Covers are installed on WEJTAP™ connectors to prevent them from coming in contact with other taps or exposed ground points. The covers are rugged snapon devices available in four sizes to cover all connector sizes. COVER CATALOG NO. WCCR WCCB WCCSY WCCLY WEJTAP SIZE Small Old Style Red Red & Blue Small (Yellow) Large (Yellow) NOMINAL CONDUCTOR RANGE RUN TAP 8 - 1/0 8-2 2 - 300 300 - 556.5 556.5 - 1033.5 6 - 300 6 - 556.5 556.5 - 1033.5 COVER COLOR Black Weather Rated F-27 BURNDY Wedge WEJTAP™ INSTALLATION TOOLS Type WTRB WEJTAP™ tool assembly with small head for small and medium range taps - #8 through 350 kcmil and stirrups. Patented Type WTY WEJTAP™ tool assembly with large head for medium and large range taps - 336.4 through 1590 kcmil ACSR, and stirrups. F-28 Type WTB WEJTAP™ tool body one-piece assembly basic drive mechanism used to install WEJTAP™ connectors and STIRRUPs range - #8 awg through 1590 kcmil ACSR. Type WTBGBW WEJTAP™ self firing tool body. Used to install WEJTAP™ connectors and stirrups. Utilizes a self firing actuator for use with hotsticks. Type WTHRB1S WEJTAP™ tool head operating platform for small and medium range (red/blue coded) connectors. Type WTHY1S WEJTAP™ tool head operating platform for medium and large range (yellow coded) connectors. BURNDY Wedge WEJTAP™ INSTALLATION TOOL ACCESSORIES Type WTOCBR WEJTAP™ removal clip for red type II and medium (blue coded) tap connectors used with type WTHRB tool head. Type WTOCY WEJTAP™ removal clip for large (yellow coded) tap connectors used with type WTHY tool head. F-29 Type WTCK WEJTAP™ tool cleaning/maintenance kit for use with type WTB tool body. BURNDY Wedge WEJTAP™ HOTSTICK TOOL Type WTBGBW WEJTAP™ Self firing tool body. Used to install WEJTAP™ connectors and stirrups. Similar to Type WTB tool except utilizes a self firing actuator for use with hotsticks. F-30 WEJTAP™ HOTSTICK ACCESORIES Type WHSCWH WEJTAP™ hotstick connector clamp used to hold the tap connector spring-body and wedge for installation on energized lines with the shotgun hotstick. Type WHSPBC WEJTAP™ hotstick dual cable clamp used to hold run and tap conductors in position during hotline installation. Universal for all applications from #8-1272 ACSR. BURNDY Wedge WEJTAP™ HOTSTICK ACCESSORIES Type WHS90ADP WEJTAP™ hotstick angle adapter used to attach tool to universal hotstick for hotline installation. Type WHSWHADP WEJTAP™ hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation. F-31 Type WCHAWAS WEJTAP™ hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation with shotgun stick. Type WHSTA WEJTAP™ hotstick tool (actuator) hammer attaches to the universal hotstick for striking the tool actuator button to complete the installation. Type WHSWB WEJTAP™ hotstick wirebrush attaches to the universal hotstick for cleaning the contact surface of the line conductor. BURNDY Wedge WEJTAP™ HOTSTICK ACCESSORIES (Continued) Type WHSGB WEJTAP™ hotstick breech drive. Geared shotgun hotstick adapter easily latches to the breech end of WEJTAP installation tool without disassembly for use on energized lines. Type WHHWB WEJTAP™ hand-held wire brush for cleaning surface contact areas on non-energized conductors. F-32 BURNDY Wedge WEJTAP™ KITS TYPE WTCC (Carrying Case Only) Type WABAG WEJTAP™ plastic carrying case. Designed for rugged use in all weather conditions. It accommodates WEJTAP™ installation tool, removal clips, and cleaning kit. WEJTAP™ accessories bag is designed for use in carrying installation tool(s), removal clips, and cleaning kit. Hotstick accessories may be accommodated as well. Holders for power boosters are conveniently located on the outside of the bag. F-33 Tools included in Kit (Quantity) WT2B2RBY WT2BRBY WTRBYK WTYK WTRBK WT2BRBYK WT2B2RBYK WTY WTRB WTY WTRB WTBGBW WTRBY WABAG WABAG WABAG WABAG RBYK WABAG Power Unit Self Firing Tool Large Frame Large T.O. Clip Small Frame Cleaning Kit Small T.O. Clip Carrying Case Carrying Case WTB WTBGBW WTHY1S WTOCY WTHRB-1S WTCK WTOCBR WTCC WABAG 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Contact your BURNDY representative for a WEJTAP™ demonstration or contact the factory at 1-800-346-4175 BURNDY Substation TABLE OF CONTENTS COPPER SUBSTATION Introduction .............................G-3 Type HFBW Bar Clamp ..............................G-13 Type NT Tube to Tube ............................G-4 Type HFB-P1 Bar Clamp ..............................G-14 Type NSNT/NHNT Tube to Cable ..........................G-5 Type HFB-N Tap Pad Adapter.....................G-15 Type NSNT/NHNT Cable to Cable ........................G-6 Type NA Tube to Flat ............................G-16 Type VT Cable to Cable .......................G-7 Type XA Tube to Flat, Expandable .......G-16 Type NS Tube to Tube.............................G-7 Type NAS/NAH Cable to Flat (Terminal)..........G-17 Type XP Tube to Tube.............................G-8 Type N2AH Two Cables to Flat..................G-18 Type B Flexible Braid Jumper ...G-8 - G-11 Type VA, VVA Cable to Flat (Terminal)..........G-19 Type B Assembly Components Expansion Coupler ................G-12 Type UH Bus Support, Tube..................G-20 G-1 BURNDY Substation TABLE OF CONTENTS Type UHR Bus Support, Tube or Cable ...G-20 Type NS-A Tube to Tube ...........................G-28 Types LH, LHR Bus Support, Tube or Cable ...G-21 Type NA-A Tube to Flat.............................G-29 Type NDR Stud Connector, Cable, Tube, Flat Bar .......................G-22 Type XA-A Tube to Flat.............................G-29 Type FD Stud Connector, Stud to Flat Bar .................................G-23 G-2 (Continued) Type QGFL Bar Tap, Cable to Flat .............G-24 Type FCB Transformer Tap Adapter ........G-24 Type E-C-G Transformer Tap Adapter ........G-25 Type NBC-A Tube to Flat .................G-30 - G-31 Type NAR-A Cable to Flat ...........................G-32 Type UHG-A Bus Support, Tube ..................G-33 Type UHKR-A Bus Support, Tube or Cable ...G-33 Type LB-A End Cap, Aluminum Tube .......G-34 Type FN .................................G-25 ALUMINUM SUBSTATION Introduction .............................G-26 Type NNT-A Tube to Tube ...........................G-27 Type NNTR-A Tube to Cable, Cable to Cable.. .........................G-27 - G-28 Type WAS-A Terminal Connector ................G-35 Type WASC-A-N Centerformed Terminal ...........G-36 Type WG-A Weldment Ground Stud ..........G-37 BURNDY Substation COPPER SUBSTATION CONNECTORS INTRODUCTION N-Line connectors are two-piece copper alloy castings assembled with DURIUM™ (silicon bronze) hex bolts, nuts and washers. They are available for connecting tube or cable. BURNDY® electrical connectors are designed to be installed with a minimum of effort, to run cooler than the conductors being joined and to provide optimum performance under all operating conditions. To achieve this type of performance, extensive research and development time is spent by BURNDY® engineers and scientists to improve manufacturing techniques, materials and designs. As these improvements become available, they are incorporated into both existing and new product lines. This continuous program of product innovation and improvement insures that, as new and more critical applications evolve, high quality connectors from BURNDY® will be available to meet the need. The Variline incorporates a modified V-bolt as the clamping element for heavy-duty applications. This line is particularly suited for use G-3 with flexible and extra flexible cables. Flat pad connectors used to join cable or tubing terminals to equipment studs. A variety of bus supports are also available for tube or cable. Some can be adjusted for either a rigid or slide-fit by rotating the clamping cap 180°. Expansion connectors are used to absorb the stress imposed on the bus by settling ground, thermal expansion and shocks, as in circuit breaker operations. The flexible elements are flat-tinned, copper braid, with sufficient cross sectional area to carry the rated current of the conductors being joined. BURNDY Substation TYPE NT T-CONNECTOR FOR COPPER TUBE TO TUBE High copper alloy T-Connector for tubing run and tap. Slots between bolts provide independent high-pressure areas of contact. One-wrench installation. CATALOG NUMBER G-4 NT1313 NT1413 NT1414 NT1514 NT1515 NT1614 NT1615 NT1616 NT1714 NT1715 NT1717 NT1816 NT1817 NT1818 NT1919 NT2020 NT2121 NT2222 CONDUCTOR RUN ‘A’ TAP ‘AA’ 1/2 3/4 3/4 1 1 1-1/4 1-1/2 2 2 2 2-1/2 3 3-1/2 4 1/2 1/2 3/4 3/4 1 3/4 1 1-1/4 3/4 1 1-1/2 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 B 2 H J 4 2 4-1/8 2-1/8 3/8 2-1/2 2-3/4 2 L 1-3/4 2-5/8 2-3/4 4-3/8 4-1/2 4-3/4 1/2 5-3/4 3/8 5-1/8 6-1/8 2-3/4 3-1/8 3-5/8 4-3/8 4-7/8 5-1/2 3-1/4 3-3/8 3-7/8 4-5/8 5-1/4 5-3/4 1/2 5/8 6-5/8 6-3/4 7-1/4 8-5/8 9-1/4 9-7/8 BURNDY Substation TYPE NSNT/NHNT T-CONNECTOR FOR COPPER TUBE TO CABLE High copper alloy T-Connector for joining copper tubing run to a wide range of copper tap cable. Tap utilizes reversible cap to achieve large conductor range and the connector is designed for one-wrench installation. CATALOG NUMBER RUN IPS OR EHPS A NSNT1329 NHNT1329 NSNT1429 NHNT1429 NSNT1434 NHNT1434 NSNT1529 NHNT1529 3/4 (1.050 Dia.) NHNT1534 1 (1.315 Dia.) 1/2 (.840 Dia.) NHNT1540 NSNT1629 NHNT1629 NHNT1634 1-1/4 (1.660 Dia.) NHNT1640 NHNT1644 NHNT1729 NHNT1734 1-1/2 (1.900 Dia.) NHNT1740 NHNT1744 NHNT1829 NHNT1834 NHNT1840 2 (2.375 Dia.) NHNT1844 NHNT1846 NHNT1929 NHNT1934 NHNT1940 2-1/2 (2.875 Dia.) NHNT1944 NHNT1946 NHNT2044 3 (3.500 Dia.) COMMERCIAL COPPER CABLE RANGE COMPLETE ➀ SMALL LARGE TAP CABLE TAP TAP RANGE AA GROOVE GROOVE 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 6 Sol. (1.62 Dia.) to 250 kcmil (.575 Dia.) to 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 6 Sol (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) — 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) — 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) ① Complete cable range may be accommodated by reversing cap. 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.03 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 210 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) B B-B H 2.00 2.25 2.00 2.25 2.00 2.25 2.00 2.38 2.62 2.38 2.62 2.38 2.62 2.38 2.00 2.32 2.00 2.32 2.10 2.42 2.00 2.57 2.25 2.62 2.00 2.38 2.57 “J” DIA. L W Y 3/8-16 1/2-13 3/8-16 1/2-13 3/8-16 1/2-13 3/8-16 5.08 5.82 5.08 5.82 5.08 5.82 5.34 1.96 2.44 1.96 2.44 2.20 2.56 1.96 2.44 3.89 4.38 3.89 4.38 3.89 4.38 4.02 5.92 1/2-13 2.60 2.62 2.69 2.37 2.57 — 3/8-16 2.60 5.78 6.32 2.68 2.88 4.43 2.78 1.96 4.24 2.44 2.56 4.63 2.78 2.69 6.58 2.70 2.62 2.56 2.90 4.89 2.44 2.70 6.76 2.56 4.85 2.69 2.78 2.88 2.78 2.80 7.02 2.90 5.11 2.44 2.62 3.06 1/2-13 7.44 2.69 2.56 5.19 2.78 2.88 3.06 7.70 2.90 5.45 3.06 3.23 7.88 3.16 5.63 2.44 2.62 8.06 3.64 2.56 5.50 2.78 2.69 2.88 8.32 2.90 5.76 3.06 8.50 3.16 5.94 8.95 2.90 6.07 5.75 4.26 G-5 BURNDY Substation TYPE NSNT/NHNT T-CONNECTOR FOR COPPER CABLE TO CABLE High copper alloy reversible T-Connector for joining a wide range of run and tap cables. Connector is designed for one-wrench installation. “S” standard 3/8 hardware and “H” heavy duty 1/2 hardware. SMALL RUN GROOVE 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 500 kcmil (.813 Dia.) to 2000 kcmil (1.632 Dia.) 500 kcmil (.813 Dia.) to 1500 kcmil (1.412 Dia.) 1500 kcmil (1.412 Dia.) to 2000 kcmil (1.632 Dia.) CATALOG NUMBER NSNT2929 NHNT2929 NSNT3429 NHNT3429 NSNT3434 NHNT3434 COMMERCIAL COPPER CABLE RANGE COMPLETE LARGE TAP CABLE RUN RANGE GROOVE AA ➀ COMPLETE RUN CABLE RANGE A➀ NHNT4429 G-6 NHNT4434 NHNT4440 NHNT4444 NHNT4834 NHNT4840 NHNT4844 NHNT4846 NHNT4848 SMALL TAP GROOVE LARGE TAP GROOVE 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 500 kcmil (.813 Dia.) to 2000 kcmil (1.632 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 1/0 sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) — to 1500 kcmil (1.412 Dia.) 500 kcmil (.813 Dia.) 1500 kcmil (1.412 Dia.) to 1500 kcmil to 2000 kcmil (1.412 Dia.) (1.632 Dia.) ① Complete cable range may be accommodated by reversing cap. CATALOG NUMBER NSNT2929 NHNT2929 NSNT3429 NHNT3429 NSNT3434 NHNT3434 NHNT4429 NHNT4434 NHNT4440 NHNT4444 NHNT4834 NHNT4840 NHNT4844 NHNT4846 NHNT4848 B B-B H “J” DIA. L W Y 2.38 2.62 2.38 2.62 2.38 2.62 2.38 2.62 2.38 2.62 2.38 2.62 1.75 2.07 2.00 2.32 2.00 2.32 3/8-16 1/2-13 3/8-16 1/2-13 3/8-16 4.60 5.32 4.84 5.44 4.84 5.38 1.96 2.44 1.96 2.44 2.20 2.56 2.44 2.56 2.78 2.90 2.56 2.78 2.90 3.16 3.38 3.62 4.10 3.74 4.16 3.74 4.10 2.88 2.62 2.88 3.25 2.62 2.88 3.06 3.25 5.78 2.57 1/2-13 6.03 6.26 3.07 6.51 6.76 6.94 4.33 4.58 4.57 4.82 5.07 5.25 BURNDY Substation TYPE VT T-CONNECTOR FOR COPPER CABLE TO CABLE High copper alloy T-Connector for cable run, cable tap, V-bolt clamping elements accommodate large range of cable and are particularly suited for extra flexible cable. Onewrench installation. Catalog Number Run - A Conductor Tap - AA H L W VT2C2C VT2525 VT2825 VT2828 VT3025 VT3030 VT3425 VT3428 VT3430 VT3434 VT4040 VT4425 VT4428 VT4834 VT4844 8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 1/0 Str. - 300 300 - 500 300 - 500 300 - 500 300 - 500 500 - 800 750 - 1000 750 - 1000 1500 - 2000 1500 - 2000 8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 300 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 500 - 800 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 300 - 500 750 - 1000 1-3/8 2-3/8 2-5/8 1 1-5/8 3-1/8 1-7/8 3-3/8 3-3/4 3-1/2 3-5/8 3-3/4 4-1/2 4-3/8 4-1/8 5-1/4 5-3/4 2-3/8 2-5/8 2-7/8 4-1/4 TYPE NS 1-1/4 1-3/4 1-1/8 2 1-1/4 1-3/4 2 2-1/4 2-5/8 1-1/4 1-3/4 2-1/4 2-7/8 Fig. 2 COUPLER FOR COPPER TUBE TO TUBE High copper alloy coupler for joining equal sizes of tube end to end. Slots between bolts provide independent high pressure areas of contact. One-wrench installation. Fig. 1 Catalog Number NS1313 NS1414HC NS1515 NS1616HC NS1717 NS1818 NS1919 NS2020 NS2121 NS2222 Conductor - A Conductor - B 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 J L 3/8 3-1/4 4 4-1/4 1/2 5-3/4 Fig. No. 1 2 5/8 7-1/4 8 8-1/2 G-7 BURNDY Substation TYPE XP EXPANSION COUPLER FOR COPPER TUBE TO TUBE High alloy copper expansion coupler for joining equal size tube on end. Extra flexible tinned copper braid allows longitudinal movement of the tube. Type XP has alignment guide. One-wrench installation. G-8 TYPE B FLEXIBLE COPPER BRAID JUMPER Flexible copper braid jumpers designed to take up linear expansion and contraction, compensate for misalignment and absorb vibratory movement of electrical equipment and devices. Made of flat, extra flexible, tinned, pure copper braid, with unplated, seamless, pure copper ferrules formed into a rectangular shape on each end. Last two numbers in catalog number indicate total length of braid in inches, e.g., BD12N or BD12 is standard 12 long braid jumper. All braids are available in 12, 18, and 24 lengths. Other lengths, plating and drilling are available. Refer to factory. Catalog Number Standard IPS With Guide Conductor H XP1313 XP1414 XP1515 XP1616 XP1717 XP1818 XP1919 XP2020 XP2121 XP2222 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 3-7/8 4-1/8 4-3/8 5-7/8 6-1/2 7 8-1/2 7-3/4 8 9-1/8 J 3/8 L 8-3/4 9-1/2 11-1/2 1/2 12 13 13-1/2 5/8 13-5/8 BURNDY Substation FLEXIBLE COPPER BRAID JUMPER Copper braid is made of tinned, pure copper wire woven and flattened into a rectangular shape for greater flexibility. Seamless, pure copper ferrules are formed and assembled on each end to provide appropriate contact surfaces. Braid is used extensively to compensate for expansion and contraction of moving parts and for thermal movement of rigid devices; to prevent breakage of insulators or bushings or equipment because of misalignment during settling of substation foundations; to absorb shock and vibration of operating equipment; and to provide flexible current carrying leads between moving parts of heavy machinery or equipment. CURRENT CARRYING CAPACITY Flexible copper braid has generally better heat dissipation properties than flat bar, cable or other conductors, and therefore can be expected to have a greater current carrying capacity for a given cross-sectional area. This is due to its greater surface area resulting from the woven construction of fine strands. However, ventilation, due to the vertical convection current of air, is appreciably better when the long axis of the braid is vertical rather than horizontal, so that the long sides of the braid, rather than the edges, are exposed to the moving air. This is particularly true when spaced braids are used in multiple as can be seen by comparing Figures 1 and 2. To take full advantage of ventilation, the cooling convection current of air should be permitted to flow freely between the braids. Therefore, if possible, the braids should be spaced apart, rather than bunched together, as illustrated in Figure 3. The effectiveness of spacing is, or course, greater when the braids are in a vertical position. Fig. 1 BULK BRAID Bulk braid can be ordered with a minimum order quantity of 10 feet. Specify feet in number of inches. Example: 10 feet of 190 ampere braid is Catalog No. BB077L120. INDOOR EQUIV APPROX RATING CIRCULAR CAT WEIGHT AMPS AREA NO. PER* FT 190 77,184 BB077L .24 340 153,700 BB154L .49 360 231,552 BB226L .76 415 300,000 BB300L 1.06 Fig. 2 G-9 Fig. 3 Cooling Due to Convection Currents Much More Effective with Spaced Braid BURNDY Substation FLEXIBLE COPPER BRAID CUSTOM DESIGNS Flexible copper braid offers an economical and efficient means of protecting electrical equipment from the potentially harmful effects of shock and vibration, terminal expansion, movement of components and misalignment that may occur during the service life of the equipment. Many varieties of braid are required to meet those needs which we can build to your specifications. We also offer engineering assistance in the selection of the most appropriate standard or custom braid configuration for your application. CUSTOM VARIATIONS Drilling * Undrilled G-10 * Elongated (slotted) holes * Special hole patterns and location * Metric * NEMA Plating * Tin * Silver * Nickel * Unplated Length * Jumper (overall) * Ferrule(s) contact Insulated (covered) * Tubular * Heat shrink Split Braid Assemblies * Stacked * Side-by-side Multiple Ferrules Preformed Configurations * Offset contact surfaces * Angular (e.g., 90°, 180°) bends * Ferrule contact surfaces rotated 90° on braid axis Combined Braid Assemblies Combined Connector - Braid Assemblies Ferrule Variations * Belled/unbelled * Width/thickness * Contact length * Special shaping * Bent at angle ° High Ampacity Requirements BURNDY Substation TYPE B FLEXIBLE COPPER BRAID JUMPER CATALOG NUMBER BD12 BD12N** BD18 BD18N** BD24 BD24N** BE12 BE12N** BE18 BE18N** BE24 BE24N** BF12 BF12N** BF18 BF18N** BF24 BF24N** BG12 BG12N** BG18 BG18N** BG24 BG24N** B2D12 B2D12N** B2E12 B2E12N** B2F12 B2F12N** B2G12 B2G12N** B3D12 B3D12N** B3E12 B3E12N** B3F12 B3F12N** B3G12 B3G12N** B4D12 B4D12N** B4E12 B4E12N** B4F12 B4F12N** B4G12 B4G12N** NO. OF BRAIDS IN FERRULES 1 C D E K L .94 2.50 3.00 2.50 3.00 2.50 3.00 1.25 1.75 1.25 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 12 12 18 18 24 24 12 12 18 18 24 24 12 12 18 18 24 24 12 12 18 18 24 24 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 1 1.50 3.00 1 1.19 3.00 1 1.50 3.00 .94 1.62 2 1.38 1.50 1.19 1.64 3 1.44 1.69 1.19 1.64 4 1.50 1.69 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 * This rating may vary with ambient conditions, orientation of the braid and other service conditions. ** Tongue drilled per NEMA Standard - 9/16 diameter for 1/2 diameter bolts on 13/4 C to C. APPROX. AMP INDOOR OUTDOOR N T .62 .13 190 225 .17 340 405 .25 360 430 .25 415 495 .25 380 455 .25 530 635 .38 600 720 .50 700 840 .25 470 560 .31 700 840 .56 820 980 .69 960 1150 .32 600 720 .38 850 1020 .78 1000 1200 .94 1200 1440 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .62 .62 .75 .62 .75 .62 .75 .62 .62 .62 .75 .62 .75 .62 .75 .62 .62 .62 .75 .62 .75 .62 .75 .62 G-11 BURNDY Substation TYPE B EXPANSION COUPLER ASSEMBLY COMPONENTS Fig. 1 FOR COPPER BAR To build your own expansion coupler assembly for single or multiple flat bar(s), using extra flexible tinned copper braid (shown on page 9) and clamping hardware, the following table has been provided. The assembly takes up longitudinal and lateral motion. Fig. 2 CONDUCTOR FLEXIBLE COPPER BAR APPROXIMATE ➃ COPPER ➁ WIDTH ➁ AMPERE RATING BRAID JUMPER NUMBER ➂ INDOOR OUTDOOR QTY. CAT. NO. G-12 2 3 4 5 6 1 2 3 700 1100 1600 840 1320 1920 4 1800 2160 1 2 3 4 1 1000 1650 2000 2200 1350 1200 1980 2400 2640 1620 2 2250 2700 3 2700 3240 4 3000 3600 1 2 3 4 1 1600 2650 3200 3500 1900 1920 3180 3840 4200 2280 2 3150 3780 3 3800 4560 4 4200 5040 2 3 4 3 1 4 6 8 8 4 2 4 2 6 4 6 4 9 12 15 6 3 6 9 3 9 6 ① Components ordered separately from BURNDY. ② See page 9 for flexible copper braid jumper dimensions and drilling. ③ Bars listed are 1/4 thick. Multiple bars are spaced1/4. ④ For two hole NEMA drilling in each ferrule add suffix letter “N” to catalog number of braid jumper as shown on page 9. EXAMPLE: B2E12 drilling is .44 dia. holes on 1 .50 centers. B2E12N drilling is .56 dia. holes on 1.75 centers. When specifying NEMA drilling bolt diameter in table must be changed from 38 to 50 (length is not changed). EXPANSION COUPLER ASSEMBLY COMPONENTS ➀ SILICON BRONZE CLAMPING HARDWARE SPLIT BOLTS NUTS LOCKWASHER FLAT WASHER QTY. CAT. NO. QTY. CAT. NO. QTY. CAT. NO. QTY. CAT. NO. B2E12 BG12 B2E12 B3E12 ➄ BG12 B2E12 BG12 BG12 B2E12 B2E12 B2G12 ➄ B2G12 ➄ BG12 B2G12 ➄ BG12 B3E12 B2E12 BG12 BG12 B2E12 B2E12 B3E12 BG12 B2G12 ➄ BG12 B2G12 ➄ Fig. 3 4 38X125HEB 38X175HEB 38X225HEB 4 4 8 8 8 16 8 8 16 FIG. NO. 1 38X250HEB 8 38X125HEB 38X175HEB 38X225HEB 38X250HEB 38X125HEB 38X225HEB 8 38X250HEB 2 38CHEN 38SW 38FW 38X325HEB 8 12 38X125HEB 38X175HEB 38X225HEB 38X275HEB 38X125HEB 8 8 16 12 12 24 38X175HEB 12 38X250HEB 3 12 38X325HEB NOTE: Minimum length of each ferrule with NEMA drilling is 3.00. ⑤ Braid jumper ferrule (pad) thickness is larger than 1/4 requiring assembly to outer contact surface(s) of multiple (1/4 spaced ) bars. ➅ These ratings may vary with ambient conditions, orientation of the braid and other service conditions. ⑦ For other combinations and configurations of flat bar contact BURNDY. 12 24 BURNDY Substation TYPE HFBW BAR CLAMP FOR COPPER BAR The clamp assembly eliminates the need for drilling the flat bar and is used in indoor and outdoor applications. The open web design provides a uniform clamping pressure while minimizing the weight of the connector. Fig. 1 Fig. 2 G-13 CATALOG NUMBER * HFBW86T20CG1 HFBW66T16CG1 HFBW64T17CG1 HFBW63T10CG1 HFBW62T10CG1 HFBW44T17CG1 HFBW43T10CG1 HFBW42T10CG1 HFBW32T5CG1 CONDUCTOR RUN TAP 8.0 6.0 6.0 6.0 6.0 4.0 4.0 4.0 3.0 6.0 6.0 4.0 3.0 2.0 4.0 3.0 2.0 2.0 * Catalog number based on standard maximum “Z” dimension. Refer to your FCI representative for nonstandard “Z” dimensions. Add TN suffix for tin plating (example: HFBW86T20CG1TN). All dimensions in inches. FEATURES BENEFITS • Web design cast copper body. • Fully threaded yellow galvanized bolts with split-lockwashers and nuts included. • Flat bar accommodation molded into body. • • • • Increased tortional resistance. Reduced weight. Simple installation. Easy identification. FIG. NO. STD. MAX. ‘Z’ DIM. TOTAL NO. OF FLAT BARS (STD. 1/4” THICK) BOLT SIZE W L 2 2 2 1 1 2 2 1 1 5.00 4.00 4.25 2.50 2.50 4.25 2.50 2.50 1.25 20 16 17 10 10 17 10 10 5 5/8”-11 1/2”-13 1/2”-13 3/8”-16 3/8”-16 1/2”-13 3/8”-16 3/8”-16 3/8”-16 8.13 7.75 5.75 4.70 3.44 5.68 4.42 3.54 3.54 10.13 7.75 7.75 7.63 7.44 5.68 5.42 5.55 4.55 DIMENSIONS BURNDY Substation TYPE HFB-P1 BAR CLAMP ASSEMBLY COMPONENTS FOR COPPER BAR To build your own high strength clamp assembly for multiple flat bar using type HFB-P1 bar clamps & clamping hardware, the following tables have been provided. The clamp assembly eliminates the need for drilling the flat bar and is used in indoor and outdoor applications. ONE CLAMP HALF BUS BAR “J” RUN TAP BOLT ‘A’ ‘AA’ DIA. BAR CLAMP CATALOG NUMBER G-14 HFB33P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1 3.00 4.00 6.00 6.00 8.00 COPPER BUS BAR WIDTH (INCHES) RUN-A TAP-AA 3 4 6 6 8 Position for assembly (2) Req’d for assembly 3 4 3 6 8 3.00 4.00 3.00 6.00 8.00 3/8 1/2 1/2 5/8 3/4 L W 4.38 5.75 7.75 8.12 10.50 4.38 5.75 4.75 8.12 10.50 Bar Clamp Assembly BAR CLAMP ASSEMBLY COMPONENTS † SILICON BRONZE CLAMPING HARDWARE BAR CLAMP BOLTS** NUTS SPLIT LOCKWASHERS QTY. CAT. NO. QTY. CAT. NO. QTY. CAT. NO. QTY. CAT. NO. 2 2 2 2 2 HFB33P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1 4 4 4 4 4 38 X (*) HEB 50 X (*) HEB 50 X (*) HEB 62 X (*) HEB 75 X (*) HEB 4 4 4 4 4 38CHEN 50CHEN 50CHEN 62CHEN 75CHEN 4 4 4 4 4 38SW 50SW 50SW 62SW 75SW WHEN Z=2.25* WHEN Z=2.50* WHEN Z=2.75* WHEN Z=3.00* 4.00 4.50 4.50 4.50 5.00 4.50 4.50 4.50 5.00 5.00 4.50 5.00 5.00 5.00 5.50 5.00 5.00 5.00 6.00 5.50 † Ordered separately from BURNDY®. * Z = Space between the bar clamp contact surfaces. * * See table below when ordering assembly clamping bolts to specify correct bolt length in Cat. #. CLAMP NUMBER ‘J’ BOLT DIA. WHEN Z=1.25* WHEN Z=1.50* HFB33P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1 3/8(-16) 1/2(-13) 1/2(-13) 5/8(-11) 3/4(-10) 3.00 3.25 3.25 3.50 3.75 3.25 3.50 3.50 4.00 4.00 BOLT LENGTH** WHEN WHEN Z=1.75* Z=2.00* 3.50 3.75 3.75 4.00 4.50 4.00 4.00 4.00 4.50 4.50 BURNDY Substation TYPE HFB-N BAR CLAMP TAP PAD ADAPTER FOR COPPER BAR High conductivity copper, tap pad adapter provides a NEMA drilled contact pad when assembled to the HFB-P1 clamps. Tap connections can be made from copper bus bar(s) without drilling by bolting standard mechanical or compression terminal pads directly to the pre-drilled tap pad adapter. G-15 Fig. 1 Fig. 2 ❶ USE WITH ‘H’ CATALOG NUMBER FIG. NO. A-C E&F L N CLAMP CAT. NO. HFB33-4N HFB44-4N HFB66-6N 1 1 2 3.00 4.00 6.00 1.75 1.75 1.75 7.00 9.12 11.31 .62 1.12 1.12 HFB33P1 HFB44P1 HFB66P1 ❶ ‘H’ Clamp (two required per assembly) and hardware (as shown) not included with bar clamp tap pad, order separately. BURNDY Substation TYPE NA TERMINAL FOR COPPER TUBE TO FLAT High copper alloy terminal for joining copper tube to a flat pad. Letter “N” on end of catalog number indicates pad drilled to NEMA standards. One-wrench installation. G-16 CATALOG NUMBER NA13-2N NA14-2N NA15-2N NA15-4N NA16-2N NA16-4N NA17-2N NA17-4N NA18-4N NA19-4N NA20-4N NA21-4N NA22-4N CONDUCTOR NO. OF HOLES IN PAD C 1/2 3/4 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2-1/2 3 3-1/2 4 2 2 2 4 2 4 2 4 4 4 4 4 4 1-1/2 1-5/8 1-7/8 3 2-1/4 3 2-1/2 3 3-1/8 3-1/4 4-3/8 4-3/8 5-1/4 D 3 E&F H J 1-3/4 1-3/4 2 2-1/8 2-1/8 2-5/8 2-5/8 2-3/4 2-3/4 3-1/ 3-3/4 4-3/8 5 5-1/2 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 K L N T 5/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 3/4 3/4 7/8 7/8 5-1/4 9/16 6 6-5/8 TYPE XA EXPANSION TERMINAL FOR COPPER TUBE TO FLAT High copper alloy expansion terminal for tube to flat. Provides for longitudinal movement of tubing. Extra flexible braid carries full load of joint. One-wrench installation. Catalog Number Standard I.P.S. With Guide Conductor XA18-4N XA19-4N XA20-4N XA21-4N XA22-4N 2 2-1/2 3 3-1/2 4 * Conforms to NEMA Standards Number of Holes in Pad* 4 C H 3 3-3/4 4-3/8 4-3/4 5-1/4 7 7-1/2 8 8-1/4 9-1/2 J 1/2 5/8 L T 15-1/4 16-1/8 16-3/4 17 17 1/2 5/8 3/4 7/8 7/8 BURNDY Substation TYPE NAS/NAH TERMINAL FOR COPPER CABLE High copper alloy reversible cap terminal for joining a wide range of cable to equipment pads. Tongue is side formed to provide adequate clearance and terminal is designed for one-wrench installation. Fig. “B” Fig. “A” Fig. 1 Fig. “C” Fig. “E” Fig. “D” G-17 CATALOG NUMBER FIG. NO. COMPLETE CABLE RANGE NAS29-N NAS29-2N NAH29-2N NAS29-34N NAS34-N NAS34-2N NAH34-2N NAS34-34N NAH34-34N NAS40-2N 1B 1D 1D 1E 1C 1A 1A 1E 1E 1A NAH40-2N 1A NAS40-34N NAH40-34N NAS40-44N NAH40-44N NAH44-2N 1E 1E 1 1 1A 2/0 Sol. (.365 Dia.) to 800 kcmil (1.031 Dia.) NAH44-34N 1E 4/0 Str. (.528 Dia.) to 1000 kcmil (1.152 Dia.) NAH44-44N NAH46-2N 1 1A NAH46-34N 1E NAH46-44N NAH48-2N 1 1A NAH48-34N 1E NAH48-44N 1 COPPER CABLE RANGE SMALL GROOVE LARGE GROOVE 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.373 Dia.) 2/0 Str. (.419 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) B 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) J DIA. 2.38 1.80 3/8-16 2.62 2.12 1.80 1/2-13 2.38 2/0 Sol. (.365 Dia.) to 500 kcmil (.813 Dia.) H 2.62 2.38 2.62 2.05 3/8-16 2.38 2.05 2.30 2.30 1/2-13 3/8-16 1/2-13 3/8-16 2.62 1/2-13 2.30 2.62 2.30 3/8-16 1/2-13 3/8-16 L 3.58 5.62 5.88 5.62 4.12 5.62 5.88 5.62 T 2.00 .25 2.44 2.00 2.20 .31 .25 5.88 W .38 2.56 2.20 2.56 2.44 2.81 2.44 .31 6.88 2.81 2.44 2.62 4/0 Str. (.528 Dia.) to 750 kcmil (.998 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 2.88 2.81 6.12 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) — 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 3.06 2.88 1/2-13 7.12 6.31 7.31 500 kcmil (.813 Dia.) to 500 kcmil (.813 Dia.) to 2000 kcmil (1.632 Dia.) 1500 kcmil (1.412 Dia.) 1500 kcmil (1.412 Dia.) to 2000 kcmil (1.632 Dia.) 3.25 3.12 6.50 7.50 .44 .38 .31 .50 .41 .38 .69 .50 .44 2.88 3.19 3.38 BURNDY Substation TYPE N2AH TERMINAL FOR TWO COPPER CABLES TO FLAT High copper alloy, reversible cap terminal for joining a wide range of two copper cables to equipment pads. Tongue is side formed to provide adequate clearance and terminal is designed for one-wrench installation. G-18 CATALOG NUMBER FIG. NO. N2AH34-34N 1 N2AH40-34N 1 N2AH44-34N 1 N2AH44-44N 2 N2AH46-44N 2 COPPER CABLE RANGE COMPLETE SMALL CABLE RANGE GROOVE 1/0 Str. (.325) to 500 kcmil (.813) 2/0 Str. (.420) to 800 kcmil (1.031) 4/0 Str. (.529) to 1000 kcmil (1.152) 4/0 Str. (.529) to 1000 kcmil (1.152) 1000 kcmil (1.152) to 1500 kcmil (1.411) LARGE GROOVE 1/0 Sol. (.325) to 4/0 Str. (.529) 2/0 Str. (.420) to 500 kcmil (.813) 4/0 Str. (.529) to 750 kcmil (.998) 4/0 Sol. (.529) to 750 kcmil (.998) 250 kcmil (.575) to 500 kcmil (.813) 500 kcmil (.813) to 800 kcmil (1.031) 750 kcmil (.998) to 1000 kcmil (1.152) 750 kcmil (.998) to 1000 kcmil (1.152) — — Fig. 1 B H 2.63 [67] 2.63 [67] 2.88 [73] 2.88 [73] 3.07 [78] 2.30 [58] 2.62 [67] 2.62 [67] 2.25 [57] 2.50 [64] DIMENSIONS IN/[mm] J DIA. L 1/2 - 13 6.13 [156] 5.88 [149] 6.38 [175] 7.32 [186] 7.46 [189] Fig. 2 T W .31 [8] .31 [8] .50 [13] .50 [13] .75 [19] 3.88 [99] 5.70 [145] 4.69 [119] 6.12 [155] 6.50 [165] BURNDY Substation TYPE VA, VVA VARILUG FOR COPPER CABLE High copper alloy terminal for joining a wide range of cable to equipment pads or bar. Particularly suitable for use on extra flexible cable. One-wrench installation. Type VVA, twin elements secure joint against vibration and flexing. Particularly recommended for use on extra flexible cables. One-wrench installation. Type VA G-19 Type VVA CATALOG NUMBER* TYPE VA TYPE VVA VA2C VA25 VA28 VA28-2N VA30 VA30-2N VA34 VA34-2N VA34-4N VA40 VA40-2N VA40-4N VVA2C VVA25 VVA28 VVA28-2N VVA30 VVA30-2N VVA34 VVA34-2N VVA34-4N VVA40 VVA40-2N VVA40-4N * “N” indicates NEMA standard stud holes. CONDUCTOR 8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 500 - 800 NO. OF HOLES IN PAD 1 1 2 NEMA 1 2 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA 4 NEMA C D E&F H 13/16 7/8 1-1/4 1-3/8 1-1/2 3-1/2 1-5/8 3-5/8 2 3-5/8 3-1/16 2-3/8 3-5/8 2-5/8 — — — 1-3/4 — 1-3/4 — 1-3/4 1-3/4 — 1-3/4 1-3/4 1-1/2 1-7/8 1-1/16 1-1/8 1-3/8 3 1-5/8 3 1-7/8 2-1/4 2-5/8 2-9/16 2-1/8 K 7/16 7/16 9/16 7/16 9/16 9/16 9/16 9/16 11/16 9/16 9/16 L LL N 2-3/4 2-1/8 2-5/8 5 3-1/4 5-1/4 3-7/8 5-3/8 5-3/8 4-1/2 5-7/8 5-7/8 4-1/8 4-3/8 4-1/8 6-1/4 4-5/8 6-5/8 5-3/8 6-1/8 6-7/8 6-3/8 7-3/4 7-3/4 3/8 1/2 1/2 5/8 5/8 5/8 7/8 5/8 5/8 1 5/8 5/8 T 1/4 5/16 3/8 BURNDY Substation TYPE UH BUS SUPPORT FOR COPPER TUBE High copper alloy bus support for mounting tube on a post or pedestal type insulator. Single bolt allows rotation to any angle. Rotate cap 180° for slip or rigid fit. Onewrench installation. Supplied with hardware for mounting to cap of insulator. Specify base mounting hardware, if required, by adding suffix “B” to Catalog No. CATALOG NUMBER G-20 COPPER CONDUCTOR IPS “A” UH14-3 UH15-3 UH15-5 UH16-3 UH16-5 UH17-3 UH17-5 UH18-3 UH18-5 UH19-3 UH19-5 UH20-3 UH20-5 UH21-5 UH22-5 BOLT CIRCLE 3/4 3 3 5 3 5 3 5 3 5 3 5 3 5 5 5 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 B G H 2-1/2 2 2 2-3/8 2-7/8 3 3-1/4 3-1/2 3-5/8 2-1/2 3-7/8 2-1/4 2-11/16 J 3/8 1/2 3 3-1/4 2-3/4 4-3/8 3-1/8 5 3-5/8 5-7/8 4 4-1/2 5/8 6-1/2 7-1/4 K W 9/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 11/16 11/16 2-5/8 2-7/8 3-1/2 4 4-5/8 5-1/4 6-1/4 6-7/8 7-1/2 TYPE UHR BUS SUPPORT FOR COPPER CABLE OR TUBE High copper alloy bus support clamp for mounting a wide range of cable or tube on post or pedestal type insulators. Single bolt allows rotation to any angle. Supplied with hardware for mounting to cap of insulator. Specify base mounting hardware, if required, by adding suffix “-B” to Catalog No. Catalog Number UHR13-3 UHR13-5 UHR15-3 UHR15-5 UHR17-3 UHR17-5 Copper Conductor “A” Cable Tube 6 Str. - 500 1/8 - 1/2 4/0 Str. - 1250 1/4 - 1 750 - 2500 3/4 - 1-1/2 * With maximum conductor in place. Bolt Circle 3 5 3 5 3 5 B 3-5/8 3-3/4 2-7/8 G* H 1-3/4 2-1/8 2 2-1/4 3 3-3/8 3-1/2 3-3/4 J 3/8 2-1/2 4-1/4 1/2 K 9/16 11/16 9/16 11/16 9/16 11/16 W 2-1/4 2-3/4 4 BURNDY Substation TYPES LH, LHR BUS SUPPORT FOR COPPER CABLE OR TUBE High copper alloy, light duty bus support for mounting a wide range of cable or tube on post or pedestal type insulators. One-wrench installation. Supplied with hardware for mounting to cap of insulator. Specify base mounting hardware, if required, by adding suffix “-B” to Catalog No. COPPER CABLE RANGE COMPLETE RANGE ➄ BOLT ➅ CIRCLE TUBING SCH. 40/80 CATALOG NUMBER 6 Sol. - 4/0 Str. — 3 LH28-3 ➂ #8 - 250 kcmil 1/8 - 1/4 3 LHR29-3 2/0 Str. - 500 kcmil 1/4 - 1/2 3 LH34-3 ➂ 4/0 - 1000 kcmil 1/4 - 3/4 5 LHR44-5 NOTES: 1 Material: Connector: Cast copper alloy Clamping Hardware: Silicon bronze Mounting Hardware: Galvanized steel 2 Dimensions in brackets [ ] are in millimeters. ➂ Complete range may be accommodated by reversing the cap. ➃ Dimension with maximum conductor in place. ➄ ➅ B G➃ DIMENSIONS IN/[mm] H➃ J K 1.69 [43] 1.00 [25] 1.38 [35] 1.00 [25] 1.25 [32] 1.23 [31] 1.38 [35] 1.33 [34] 2.62 [66.5] 2.03 [52] 2.50 [63.5] 2.51 [64] Cap mounting hardware is supplied as standard. 3.00 Dia. bolt circle furnished with four 1/2 -13 1.00 long galvanized steel hex head bolts and split lockwashers. 5.00 Dia. bolt circle furnished as above except bolts are .625 1.75. If base mounting is desired, add “-B” to the Catalog Number and the following hardware will be supplied: 3.00 Dia. bolt circle furnished 1/2 -13 1-1/2 long galvanized steel hex head bolt, hex nuts, and 5.00 Dia. bolt circle furnished as above except bolts are .625 1.75. 3/8 - 16 .56 [14] .56 [14] .56 [14] .69 [18] W 4.25 [108] 4.25 [108] 4.25 [108] 6.25 [158] G-21 BURNDY Substation TYPE NDR STUD CONNECTOR FOR COPPER CABLE, TUBE, FLAT BAR High copper alloy reversible and rotatable cap stud connector joins cable, tube and flat bar in-line or at right angles to equipment studs. Accommodates a wide range of cables or tubes. One-wrench installation. Fig. 1 Fig. 2 G-22 Catalog Number Stud A NDR6328T13 NDR6428T16 NDR6434T16 NDR6444T16 NDR6528T14 NDR6534T14 NDR6544T14 NDR65528T12 NDR65534T12 NDR65544T12 NDR6644T12 NDR6728T12 NDR6734T12 NDR6744T12 NDR6748T12 NDR6844T12 NDR6848T12 1/2-13 3/4-16 1-14 1-1/8-12 1-1/4-12 1-1/2-12 2-12 Complete Range AA Fig. Cable Tube I.P.S. No. 6 Sol. - 4/0 Str. 6 Sol. - 4/0 Str. 6 Sol. - 500 2 Sol. - 1000 6 Sol. - 4/0 Str. 6 Sol. - 500 2 Sol. - 1000 6 Sol. - 4/0 Str. 6 Sol. - 500 2 Sol. - 1000 2 Sol. - 1000 6 Sol. - 4/0 Str. 6 Sol. - 500 2 Sol. - 1000 4/0 Str. - 2000 2 Sol. - 1000 4/0 Str. - 2000 — — 3/8 - 1/2 3/8 - 3/4 — 3/8 - 1/2 3/8 - 3/4 — 3/8 - 1/2 3/8 - 3/4 3/8 - 3/4 — 3/8 - 1/2 3/8 - 3/4 3/8-1-1/4 3/8 - 3/4 3/8-1-1/4 1 2 1 2 1 2 1 2 X Groove XX Groove 6 Sol. - 1 Str. 6 Sol. - 1 Str. 250 - 350 550 - 700 6 Sol. - 1 Str. 250 - 350 550 - 700 6 Sol. - 1 Str. 250 - 350 550 - 700 550 - 700 6 Sol. - 1 Str. 250 - 350 550 - 700 1250 - 1600 550 - 700 1250 - 1600 2/0 Sol. - 4/0 Str. 2/0 Sol. - 4/0 Str. 400 - 500 750 - 1000 2/0 Sol. - 4/0 Str. 400 - 500 750 - 1000 2/0 Sol. - 4/0 Str. 400 - 500 750 - 1000 750 - 1000 2/0 Sol. - 4/0 Str. 400 - 500 750 - 1000 1700 - 2000 750 - 1000 1700 - 2000 Z Groove 6 Sol. - 2 Str. 2 Sol. - 250 6 Sol. - 2 Str. 2 Sol. - 250 6 Sol. - 2 Str. 2 Sol. - 250 2 Sol. - 250 6 Sol. - 2 Str. 2 Sol. - 250 4/0 Str. - 600 2 Sol. - 250 4/0 Str. - 600 ZZ Groove E H 1-1/16 1-3/4 1/0 Sol. - 4/0 Str. 1-7/16 300 - 500 1-7/8 1-1/16 1/0 Sol. - 4/0 Str. 1-7/16 300 - 500 1-7/8 1-1/16 1/0 Sol. - 4/0 Str. 1-7/16 300 - 500 1-7/8 300 - 500 1-7/8 1-1/16 1/0 Sol. - 4/0 Str. 1-7/16 300 - 500 1-7/8 650 - 1200 2-3/8 300 - 500 1-7/8 650 - 1200 2-3/8 2-1/4 2-7/8 1-3/4 2-1/4 2-7/8 1-3/4 2-1/4 2-7/8 2-7/8 2-1/4 2-3/8 2-7/8 3-1/4 2-7/8 J JJ 3/8 1/2 3/8 3/8 1/2 3/8 1/2 3/8 1/2 1/2 L 3-5/8 4-1/8 4-5/8 4-1/8 4 4-3/4 4-1/8 4 4-5/8 4-5/8 4-3/4 5 5-1/8 5-3/4 6-1/8 6-5/8 BURNDY Substation TYPE FD STUD CONNECTOR FOR STUD TO FLAT BAR High copper alloy stud connector allows bolting cable and tubing terminals to equipment studs. Hex head captured bolts provide onewrench installation. One pad contact surface is on centerline of stud. Pad is finished on both sides. All pads are four hole NEMA drilled. Catalog Number FD64C5T16 FD65C6T14 FD655C6 FD655D6 FD66C6 FD66D6 FD67C6 FD67D8 FD675C8 FD675D8 FD68C8 FD68D8 FD68D12 FD685C8 FD685D8 FD685D12 FD69C8 FD69D8 FD69D12 FD70D8 FD70D12 FD70D16 Stud A 3/4 -16 1-14 1-1/8-12 1-1/4-12 1-1/2-12 1-3/4-12 2-12 2-1/4-12 2-1/2-12 3-12 Nominal Ampere Rating ➀ 1000 1075 1075 1300 1075 1300 1075 1450 1220 1450 1220 1450 2100 1220 1450 2100 1220 1450 2100 1450 2100 3000 NOTES: ➀ Indoor Rating 2. Contact factory for other variations in drilling, plating, etc. B 1.75 2.18 2.50 2.88 C D 3.00 3.00 3.00 4.00 3.00 4.00 3.00 4.00 3.00 4.00 3.00 4.00 4.00 3.00 4.00 4.00 3.00 4.00 4.00 4.00 4.00 4.00 3.00 3.00 3.00 4.00 3.00 4.00 3.00 4.00 3.00 4.00 3.00 4.00 4.00 3.00 4.00 4.00 3.00 4.00 4.00 4.00 4.00 4.00 J 3/8-16 1/2-13 5/8-11 L N T 5.72 5.72 5.80 6.86 5.78 6.84 6.23 7.30 6.32 7.39 6.35 7.42 7.42 6.71 7.77 7.77 6.77 8.03 8.03 8.28 8.26 8.24 .62 .62 .62 1.12 .62 1.12 .62 1.12 .62 1.12 .62 1.12 1.12 .62 1.12 1.12 .62 1.12 1.12 1.12 1.12 1.12 .31 .38 .38 .38 .38 .38 .38 .50 .50 .50 .50 .50 .75 .50 .50 .75 .50 .50 .75 .50 .75 1.00 G-23 BURNDY Substation TYPE QGFL BARTAP™ FOR COPPER CABLE TO FLAT High copper alloy BARTAP™ for joining a range of cable to bar or pad. One-wrench installation. Catalog Number QGFL1CB1 QGFL1CB1T6 QGFL26B1 QGFL26B1T6 QGFL26B2* QGFL26B2T6* QGFL29B1* QGFL29B1T6* QGFL31B1* QGFL31B1T6* QGFL34B1 QGFL34B1T6 QGFL39B1 QGFL39B1T6 QGFL44B1 QGFL44B1T6 QGFL46B1 QGFL46B1T6 QGFL48B1 QGFL48B1T6 G-24 Conductor B 10 Sol. - 1 Str. 1-1/8 1-1/4 8 Sol. - 2/0 Str. 1-1/2 6 Str. - 250 1-5/8 2 Sol. - 350 1-3/4 1/0 Sol. - 500 2 350 - 750 750 - 1000 2-1/4 1000 - 1500 1500 - 2000 H J 1-7/8 2-3/8 2-1/8 2-5/8 1-1/2 2-7/8 2-5/8 3-1/8 2-7/8 3-1/4 3-1/8 3-5/8 3-1/4 3-5/8 3-3/8 4-1/8 4 4-1/2 4-3/4 5-1/4 3/8 1/2 T (MAX.) 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 * Can be installed side by side or in-line on NEMA drilled bar. TYPE FCB TRANSFORMER TAP ADAPTER FOR COPPER AND ALUMINUM Cast in one piece from copper alloy. Transformer tap adapter designed to accommodate from 1 to 6 NEMA drilled copper or aluminum terminal taps from a single secondary transformer outlet. Tin-plated. Order mounting hardware and tap terminals separately. FIG. NO. CATALOG NUMBER A DIA. H REF L P 1 2 1 2 1 2 3 4 FCB63-4N FCB63-6N FCB64-4N FCB64-6N FCB65-4N FCB65-6N FCB63-2NP300 FCB64-44NP50 .50 .50 .75 .75 1.00 1.00 .50 .75 5.25 5.25 5.75 5.75 7.00 7.00 5.00 9.00 3.75 5.50 4.00 5.75 4.25 6.00 3.50 5.00 2.25 2.25 2.75 2.75 4.00 4.00 3.00 5.00 Fig. 1 Fig. 2 Fig. 3 Fig. 4 W 1 1-1/8 1-3/8 1-5/8 1-3/4 1-3/4 2-1/8 2-1/2 3 BURNDY Substation TYPE E-C-G TRANSFORMER TAP ADAPTER FOR COPPER CABLE Multi-tap, range-taking cast copper alloy connector designed to take 2, 3, or 4 conductors from a single secondary transformer outlet. CATALOG NUMBER NO. OF CONDUCTORS E2C34G1 E3C34G1 E4C34G1 CONDUCTOR SIZE 2 3 4 1/0 Sol. to 500 A DIA. .78 D H 3-3/4 3-7/8 J 1/2-13 L W 6-1/4 3-1/2 5-1/4 6-7/8 TYPE FN CONTACT NUT FLAT TO STUD High copper alloy contact nut for joining bar or terminal pads to studs. Designed to carry full current load from flat to stud. Catalog Number Type FN Stud Dia. and Threads per Inch CF (Cross Flats) FN62T16 FN63T13 FN64T16 FN655T12 FN66T14 FN67T12 3/8 - 16 1/2 - 13 3/4 - 16 1-1/8 - 12 1-1/4 - 14 1-1/2 - 12 3/4 1 1-1/4 1-3/4 2 2-3/8 H T W 3/8 15/32 3/4 1 5/16 3/8 9/16 3/4 1-1/8 7/8 7/8 1-1/4 1-1/2 2-1/8 2-3/8 2-3/4 G-25 BURNDY Substation ALUMINUM INTRODUCTION CONNECTORS FOR ALUMINUM CONDUCTORS Bolted aluminum connectors are cast of aluminum alloy and assembled with aluminum alloy bolts, nuts and galvanized steel washers. The hex head bolts are captured for one-wrench installation. The connectors accommodate aluminum or copper conductor. The “mass anode” design pioneered by BURNDY® minimizes the effect of galvanic corrosion on aluminum (anode+) connectors when used with copper (cathode –) conductor (Reference Fig. 1). Joint deterioration caused by relaxation or “cold flow” of the aluminum is eliminated by the massive design. Generous contact areas distribute clamping forces evenly over the conductor, eliminating points of high stress that cause “cold flow.” These contact areas are factory treated to remove surface oxides and coated with an oxide inhibitor to prevent their reformation. Large radiating surfaces G-26 allow the connectors to run cooler than the copper conductor compensating for the fact that aluminum has a higher coefficient of thermal expansion. Connector and conductor expand and contract together during load cycles, eliminating stresses on the aluminum body that can cause relaxation of the joint. CONNECTOR SELECTION CONDUCTOR PREPARATION Generally, copper connectors are recommended for copper conductor and aluminum connectors for aluminum conductor. Where aluminum connectors are recommended for use on both aluminum and copper conductors, the copper must be positioned parallel to or below the aluminum to prevent contamination of the aluminum by copper salts washed down by rain. To obtain optimum performance from any connector, the conductor surface must be thoroughly cleaned before installation. The surface oxides that form on all conductors act as insulation. Failure to remove them can result in high resistance joint and, ultimately, failure. Except where indicated, all rigid connectors accept standard or extra heavy I.P.S. and all flexible connectors standard I.P.S. If extra heavy I.P.S. is to be used with a flexible joint, it must be spelled out at the time of ordering so that the proper cross sectional area of the flexible element may be supplied for the increased conductor rating. Conductor contact surfaces should be scratch brushed until bright and shiny. Aluminum conductor (new or old) should be coated with BURNDY® PENETROX™ after scratch brushing. PENETROX™ is a joint compound that aids in the establishment of low resistance joints and prevents aluminum oxides from reforming. Many aluminum ions removed by current flow Few aluminum ions removed by current flow Aluminum Anode Copper Cathode Copper Cathode Aluminum Anode Fig. 1 BURNDY Substation TYPE NNT-A T-CONNECTOR FOR ALUMINUM AND COPPER TUBE TO TUBE Aluminum alloy T-Connector for tubing run and tap. Properly proportioned to permit use on copper-aluminum conductor combinations. Captured hex head bolts permit onewrench installation. PENETROX™ joint compound recommended on contact surfaces. Catalog Number Run Conductor Tap B H J L NNT15A15A NNT16A16A NNT17A17A NNT18A18A NNT19A19A NNT20A20A NNT21A20A NNT22A22A 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 1 1-1/4 1-1/2 2 2-1/2 3 3 4 3-1/2 3-3/4 4 4-1/4 4-/12 5 5-1/2 6 3-3/8 3-3/8 3-7/8 4-1/2 5 5 5-5/8 6-1/4 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 6-7/8 7-/12 7-7/8 9 9 11 11-5/8 12-5/8 G-27 TYPE NNTR-A T-CONNECTOR FOR ALUMINUM & COPPER TUBE TO CABLE Aluminum alloy T-Connector for tube run, range of cable tap. Properly proportioned to permit use on copper-aluminum combinations. One-wrench installation. PENETROX™ joint compound recommended on contact surfaces. Catalog Number Run NNTR14A29A NNTR14A36A NNTR15A36A NNTR15A42A NNTR16A29A NNTR16A32A NNTR16A42A NNTR17A29A NNTR18A29A NNTR19A42A NNTR20A32A NNTR22A46A 3/4 3/4 1 1 1-1/4 1-1/4 1-1/4 1-1/2 2 2-1/2 3 4 Conductor Tap Alum. or Cu. 1/0 Str. - 250 350 - 600 350 - 600 600 - 900 1/0 Str. - 250 250 - 400 600 - 900 1/0 Str. - 250 1/0 Str. - 250 600 - 900 250 - 400 1250 - 1600 ACSR H 1/0 (6-1) - 4/0 (6-1) 336.4 (18-1) - 477 (30-7) 336.4 (18-1) - 477 (30-7) 477 (30-7) - 795 (54-7) 1/0 (6-1) - 4/0 (6-1) 4/0 (6-1) - 397.5 (18-1) 477 (30-7) - 795 (54-7) 1/0 (6-1) - 4/0 (6-1) 1/0 (6-1) - 4/0 (6-1) 477 (30-7) - 795 (54-7) 4/0 (6-1) - 397.5 (18-1) 1113 (54-9) - 1431 (45-7) 3-1/8 3-1/8 3-3/8 3-3/8 3-3-/8 3-3/8 3-7/8 3-7/8 4-1/2 4-5/8 5 J 1/2 JJ L 1/2 5-7/8 6-3/8 6-5/8 6-7/8 6-1/2 6-3/4 7-1/4 6-3/4 7-5/8 8-7/8 9 9-1/4 BURNDY Substation TYPE NNTR-A T-CONNECTOR FOR ALUMINUM AND COPPER CABLE TO CABLE Aluminum alloy T-Connector for a range of copper, aluminum and ACSR cable on run and tap. Properly proportioned to permit use on copper-aluminum conductor combinations. One-wrench installation. PENETROX™ joint compound recommended on contact surfaces. Fig. 1 Fig. 2 Conductor Run Catalog Number G-28 NNTR29A29A NNTR32A25A NNTR32A32A NNTR36A25A NNTR36A29A NNTR36A36A NNTR42A32A NNTR42A36A NNTR42A42A NNTR45A45A NNTR46A42A NNTR46A46A NNTR48A48A Alum. or Copper 1/0 Str. - 250 250 - 400 250 - 400 350 - 600 350 - 600 350 - 600 600 - 900 600 - 900 600 - 900 900 - 1250 1250 - 1600 1250 - 1600 1500 - 2000 Tap ACSR Alum. or Copper ACSR Fig. No. B H 1/0 (6-1) - 4/0 (6-1) 4/0 (6-1) - 397.5 (18.1) 4/0 (6-1) - 397.5 (18-1) 336.4 (18-1) - 477 (30-7) 336.4 (18-1) - 477 (30-7) 336.4 (18-1) - 477 (30-7) 477 (30-7) - 795 (54-7) 477 (30-7) - 795 (54-7) 477 (30-7) - 795 (54-7) 715.5 (30-19) - 1113 (54-19) 1113 (54-19) - 1431 (45-7) 1113 (54-19) - 1431 (45-7) 1272 (54-19) - 1780 (84-19) 1/0 Str. - 250 4 Str. - 1/0 Str. 250 - 400 4 Str. - 1/0 Str. 1/0 Str. - 250 350 - 600 250 - 400 350 - 600 600 - 900 900 - 1250 600 - 900 1250 - 1600 1500 - 2000 1/0 (6-1) - 4/0 (6-1) 4 (6-1) - 1/0 (6-1) 4/0 (6-1) - 397.5 (18-1) 4 (6-1) - 1/0 (6-1) 1/0 (6-1) - 4/0 (6-1) 336.4 (18-1) - 477 (30-7) 4/0 (6-1) - 397.5 (18-1) 336.4 (18-1) - 477 (30-7) 477 (30-7) - 795 (54-7) 715.5 (30-19) - 1113 (54-19) 477 (30-7) - 795 (54-7) 1113 (54-19) - 1431 (45-7) 1272 (54-19) - 1780 (84-19) 2 1 2 1 2 2 2 2 2 2 2 2 2 2-3/4 1-7/8 3 1-7/8 3-1/4 3-1/4 3-1/2 3-1/2 3-1/2 3-3/4 3-3/4 4-3/8 4-3/8 2-5/8 2-5/8 2-5/8 2-5/8 2-5/8 2-5/8 3-1/8 3-1/8 3-1/8 3-1/4 3-1/2 3-3/4 3-7/8 TYPE NS-A COUPLER FOR ALUMINUM AND COPPER TUBE TO TUBE Aluminum alloy coupler for joining equal sizes of tube end to end. Properly proportioned to permit use on aluminum-copper conductor combinations. One-wrench installation. PENETROX™ joint compound recommended on contact surfaces. CATALOG NUMBER CONDUCTOR I.P.S. NS14A14A NS15A15A NS17A17A NS18A18A NS19A19A NS20A20A NS21A21A NS22A22A NS24A24A 3/4 1 1-1/2 2 2-1/2 3 3-1/2 4 5 FIG. NO. Fig. 1 J 1/2 1 5/8 2 L 6-3/4 7-1/4 8-1/4 8-3/4 9-1/4 10-1/4 11-1/4 12-1/4 14-1/4 Fig. 2 J 1/2 5/8 5/8 L 5-5/8 4-7/8 6 5 5-7/8 6-3/8 6-3/8 6-5/8 6-7/8 7-3/8 7-1/4 8-3/8 8-5/8 BURNDY Substation TYPE NA-A TERMINAL FOR ALUMINUM AND COPPER TUBE TO FLAT Aluminum alloy terminal for joining copper or aluminum tube to copper or aluminum pad. Properly proportioned to minimize conductor corrosion due to galvanic action. Drilling in pad conforms to NEMA standards. Onewrench installation. PENETROX™ joint compound recommended on contact surfaces. Fig. 1 Fig. 2 CATALOG NUMBER CONDUCTOR FIG. NO. B C G H J L T W NA15A-2N NA15A-4N NA16A-4N NA17A-2N NA17A-4N NA18A-2N NA18A-4N NA19A-4N NA20A-4N NA22A-4N 1 1 1-1/4 1-1/2 1-1/2 2 2 2-1/2 3 4 2 1 1 2 1 2 1 1 1 1 3-1/2 3-1/2 3-3/4 4 4 4-1/4 4-1/4 4-1/2 5 6 1-7/8 3 3 2-1/2 3 2-3/4 3-1/8 3-3/4 4-3/8 5-1/4 1.50 1.50 1.60 1.76 1.76 2.05 2.05 2.19 2.43 2.94 3-3/8 3-3/8 3-3/8 3-7/8 3-7/8 4-1/2 4-1/2 5 5-1/2 6-1/4 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 6-3/4 6-3/4 7 7-1/2 7-1/2 7-1/2 7-1/2 7-3/4 8-3/8 9-3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 3/4 3/4 7/8 3-1/16 3-1/16 3-7/16 3-11/16 3-11/16 4-1/2 4-1/2 5 5-5/8 6-5/8 Catalog Number* STANDARD I.P.S. (Schedule 40) With Guide Conductor C J XA15A-4N XA16A-4N XA18A-4N XA19A-4N XA20A-4N XA21A-4N XA22A-4N XA24A-4N 1 1-1/4 2 2-1/2 3 3-1/2 4 5 3 3 3 3-3/4 4-3/8 4-3/4 5-1/4 6-1/2 TYPE XA-A EXPANSION TERMINAL FOR ALUMINUM AND COPPER TUBE TO FLAT Aluminum alloy expansion connector for joining tube to copper or aluminum bar or equipment pads. Flexible aluminum straps allow longitudinal or lateral movement and carries full current load of the joint. PENETROX™ joint compound recommended on contact surfaces. Pad contact surface is on centerline of conductor. * Conforms to 4-hole NEMA mounting standards. 1/2 5/8 L T 12-3/4 13-5/8 15-1/2 17 18-5/8 20 21 24-1/8 3/8 1/2 1/2 5/8 5/8 7/8 7/8 7/8 G-29 BURNDY Substation TYPE NBC-A BARTAP™ Aluminum alloy bolted type terminal for joining aluminum tube to copper or aluminum pads. Drilling in pad conforms to NEMA Standards. PENETROX™ joint compound recommended on contact surfaces. Fig. 1 G-30 Fig. 3 Fig. 2 BURNDY Substation TYPE NBC-A (Continued) CONDUCTOR ALUMINUM IPS/EHPS A 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 1.32 [33] 1.66 [42] 1.90 [48] 2.38 [42] 2.88 [73] 3.00 [76] 3-1/2” 4.50 [33] 4” 4.50 [114] 5” 6” 5.56 [141] 6.62 [168] CATALOG NUMBER FIG. NO. NBC15A-2N NBC15A-34N 1 2 NBC16A-2N 1 NBC16A-34N 2 NBC16A-44N 3 NBC17A-2N 1 NBC17A-34N 2 NBC17A-44N 3 NBC18A-2N 1 NBC18A-34N 2 NBC18A-44N 3 NBC19A-34N 2 NBC19A-44N 3 NBC20A-34N 2 NBC20A-44N 3 NBC21A-44N 3 NBC22A-34N 2 NBC22A-44N 3 NBC24A-34N 2 NBC86A-44N 3 NOTES: 1. Materials: Connector: Cast Aluminum Alloy Hardware: Aluminum Alloy 2. Scratch brush connector contact, surface dry then apply an oxide inhibitor, “PENETROX™ A”. “PENETROX™ A” can be purchased from BURNDY® Corporation in can or plastic squeeze bottles. 3. Recommended Tightening Torque: 1/2-13 300 Inch Pounds 5/8-11 480 Inch Pounds 4. All dimensions in brackets [ ] are in millimeters. B H 3.50 [89] 3.75 [95] 3.75 [95] 3.75 [95] 4.00 [102] 4.00 [102] 4.00 [102] 4.25 [108] 4.25 [108] 4.25 [108] 4.50 [114] 4.50 [114] 5.00 [127] 5.00 [127] 5.50 [140] 6.00 [152] 6.00 [152] 7.00 [178] 8.00 [203] 3.00 [76] 3.25 [76] 3.25 [76] 3.25 [76] 3.50 [89] 3.50 [89] 3.50 [89] 4.00 [76] 4.00 [76] 4.00 [76] 4.50 [114] 4.50 [114] 4.50 [114] 4.50 [114] 5.00 [127] 5.50 [140] 5.50 [140] 6.00 [152] 7.25 [184] DIMENSIONS IN [mm] J L 1/2 - 13 1/2 - 13 1/2 - 13 1/2 - 13 1/2 - 13 1/2 - 13 1/2 - 13 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 6.81 [173] 7.15 [182] 7.15 [182] 8.15 [207] 7.39 [188] 7.39 [188] 8.39 [213] 8.25 [210] 8.25 [210] 9.25 [135] 8.75 [222] 9.75 [248] 9.37 [238] 10.37 [263] 10.89 [277] 10.37 [263] 11.37 [289] 12.45 [316] 13.51 [343] T Y .38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .50 [13] .50 [13] .50 [13] .50 [13] .62 [16] .62 [16] .62 [16] .62 [16] .75 [19] 5.28 [134] 5.45 [138] 5.45 [138] 6.45 [164] 5.57 [141] 5.57 [141] 6.57 [167] 6.00 [152] 6.00 [152] 7.00 [178] 6.25 [159] 7.25 [184] 6.56 [167] 7.56 [192] 7.82 [199] 7.06 [179] 8.06 [205] 8.60 [218] 9.13 [232] G-31 BURNDY Substation TYPE NAR-A TERMINAL FOR ALUMINUM AND COPPER CABLE TO FLAT Aluminum alloy terminal for joining a wide range of copper or aluminum cable to copper or aluminum pad. Properly proportioned to minimize conductor corrosion due to galvanic action. Drilling in pad conforms to NEMA standards. One-wrench installation. PENETROX™ A joint compound recommended on contact surfaces. G-32 Fig. 1 Catalog Number NAR25A-2N NAR29A-2N* NAR29A-4N* NAR32A-2N NAR32A-4N NAR36A-2N NAR36A-4N* NAR42A-2N** NAR42A-4N* NAR45A-2N NAR45A-4N NAR46A-2N NAR46A-4N* NAR48A-2N NAR48A-4N Conductor Alum. or Copper ACSR 4 Str. - 1/0 Str. 4 (6-1) - 1/0 (6-1) 1/0 Str. - 250 1.0 (6-1) - 4/0 (6-1) 250 - 400 4/0 (6-1) - 397.5 (18-1) 350 - 600 336.4 (18-1) - 477 (30-7) 600 - 900 477 (30-7) - 795 (54-7) 900 - 1250 715 (30-19) - 1113 (54-19) 1250 - 1600 1113 (54-19) - 1431 (54-7) 1500 - 2000 * Available with 90 degree pad as shown (example: NAR36A-4N90). ** Available with 45 degree pad as shown (example: NAR42A-2N45). 1272 (54-19) - 1780 (84-19) Fig. 2 No. of holes in pad 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA Fig. 2A Fig. No. C H 1 2 2A 2 2A 2 2A 2 2A 2 2A 2 2A 2 2A 1-1/4 1-5/8 3 1-5/8 3 1-3/4 3 2 3 2-5/8 3 2-3/4 3 2-3/4 3 2-3/8 2-7/8 2-3/4 J L T 5-1/4 6-1/8 5/16 6-3/8 2-7/8 1/2 3/8 6-5/8 6-7/8 3-3/8 1/2 7-1/8 3-3/4 7-3/4 5/8 7-7/8 3/4 5/8 4 BURNDY Substation TYPE UHG-A BUS SUPPORT FOR ALUMINUM AND COPPER TUBE Aluminum alloy bus support for mounting tube on post or pedestal insulators. Properly proportioned to minimize conductor corrosion due to galvanic action. Rotate caps 180° for slip or rigid fit. One-wrench installation. Supplied with hardware for mounting to cap of insulator. Specify base mounting CATALOG NUMBER CONDUCTOR UHG14A-3 UHG15A-3 UHG15A-5 UHG17A-3 UHG17A-5 UHG18A-3 UHG18A-5 UHG19A-3 UHG19A-5 UHG20A-3 UHG20A-5 UHG21A-3 UHG22A-5 UHG24A-3 UHG24A-5 hardware, if required, by adding suffix “-B” to Catalog Number. For static clips add “-CH” to Catalog Number. BOLT CIRCLE 3/4 1 1-1/2 2 2-1/2 3 3-1/2 4 5 3 3 5 3 5 3 5 3 5 3 5 3 5 3 5 G H 2 2 2-1/4 3-1/2 J 3-5/8 2-1/2 4-1/8 2-3/4 5-1/4 4-5/8 3-1/8 5-1/4 3-5/8 6-1/8 4 4-1/2 6-3/4 7-1/2 5-1/4 8-7/8 1/2 5/8 K L W 9/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 7-1/2 7-1/2 9-7/8 7-3/4 10-1/8 7-3/4 10-1/8 7-3/4 10-5/8 8-1/4 10-5/8 8-1/4 10-5/8 8-3/4 11-5/8 3 3-1/8 3-3/4 4-1/8 4-5/8 5-5/8 6-1/4 6-5/8 7-3/4 TYPE UHKR-A BUS SUPPORT FOR ALUMINUM CABLE OR TUBE Aluminum alloy bus support for mounting a wide range of cable or tube on post or pedestal type insulators. Supplied with hardware for mounting to cap of insulator. Specify base mounting hardware, if required, by adding suffix “-B” to Catalog Number. CATALOG NUMBER UHKR11A-3 UHKR11A-5 UHKR13A-3 UHKR13A-5 UHKR14A-3 UHKR14A-5 UHKR16A-3 UHKR16A-5 CONDUCTOR CABLE ALUMINUM ACSR TUBE SCH. 40/80 4 Sol. - 4/0 Str. 6 (6-1) - 4/0 (6-1) 1/4 250 - 550 266.8 (6-7) - 477 (30-7) 3/8 - 1/2 600 - 1113 556.5 (26-7) - 1033.5 (54-7) 3/4 1000 - 2000 1113 (54-19) - 1780 (84-19) 1 - 1-1/4 * With maximum conductor in place. BOLT CIRCLE 3 5 3 5 3 5 3 5 G* H 1-1/8 2-5/8 1-3/8 2-7/8 1-3/4 1-1/2 1-31/32 1-13/16 3-5/8 3-3/8 4-1/16 3-7/8 J 1/2 1/2 K L 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 7-5/8 9-1/2 7-5/8 8-7/8 7-5/8 9-1/8 7-9/16 9-1/4 G-33 BURNDY Substation TYPE LB-A END CAP Aluminum alloy end cap for aluminum tube. Driven into place for a secure fit. Seals out moisture, reduces electrostatic loss and eliminates hazards created by nesting birds. CONDUCTOR ALUMINUM PIPE SIZE 1/2 3/4 1 1-1/4 1-1/2 G-34 2 2-1/2 3 3-1/2 4 5 6 NOTES: 1. Material: Cast Aluminum Alloy. 2. Dimensions in brackets [ ] are in millimeters. A DIMENSIONS IN/[mm] C L .84 [21] 1.05 [27] 1.32 [34] 1.66 [42] 1.90 [48] 2.38 [60] 2.88 [73] 3.50 [89] 4.00 [102] 4.50 [114] 5.56 [141] 6.63 [168] .38 [9.7] .50 [13] .50 [13] .50 [13] .50 [13] .88 [22] .88 [22] .88 [22] .88 [22] .88 [22] .88 [22] .88 [22] 1.25 [32] 1.37 [35] 1.43 [36] 1.43 [36] 1.45 [37] 1.85 [47] 2.01 [51] 2.10 [53] 2.15 [55] 2.22 [56] 2.34 [59] 2.46 [62] CATALOG NUMBER SCHD. 40 SCHD. 80 LB13A LB53A LB14A LB54A LB15A LB55A LB16A LB56A LB17A LB57A LB18A LB58A LB19A LB59A LB20A LB90A LB21A LB91A LB22A LB92A LB24A LB94A LB86A LB96A BURNDY Substation TYPE WAS-A TERMINAL CONNECTOR Aluminum alloy weld type terminal for joining aluminum tube to copper or aluminum pads. Drilling in pad conforms to NEMA standards. PENETROX™ joint compound recommended on pad contact surfaces. CONDUCTOR ALUMINUM SCH. 40/SCH. 80 A 3/4 1.05 [27] 1 1.32 [34] 1-1/4 1-1/2 1.66 [42] 1.90 [48] CATALOG NUMBER WAS14A-2N WAS15A-2N WAS15A-34N WAS16A-2N WAS16A-34N WAS17A-2N WAS17A-34N WAS18A-2N 2 2.38 [60] WAS18A-34N WAS18A-44N WAS19A-2N 2-1/2 2.88 [73] WAS19A-34N WAS19A-44N WAS20A-2N 3 3.50 [89] WAS20A-34N WAS20A-44N 3-1/2 4 5 6 4.00 [102] 4.50 [114] 5.56 [141] 6.63 [168] NOTES: 1 Material: Cast Aluminum Alloy. ➁ WELDING TO BE DONE BY THE CUSTOMER. For welding recommendation see drawing SD73608 WSA21A-34N WAS21A-44N WAS22A-44N WAS24A-44N WAS86A-44N B 2.50 [64] 2.75 [70] 2.75 [70] 3.00 [76] 3.00 [76] 3.25 [83] 3.25 [83] 3.50 [89] 3.50 [89] 3.63 [92] 3.63 [92] 3.63 [92] 3.63 [92] 3.67 [93] 3.75 [95] 3.75 [95] 4.25 [108] 4.25 [108] 4.25 [108] 4.25 [108] 4.25 [108] 3 After welding, scratch brush connector contact surface dry then apply an oxide inhibitor “PENETROX™ A”. “PENETROX™ A” can be purchased from BURNDY® Corporation in cans or plastic squeeze bottles. DIMENSIONS IN/[mm] G L 1.50 [38] 1.19 [30] 1.19 [30] 1.38 [35] 1.38 [35] 1.50 [38] 1.50 [38] 1.75 [44] 1.75 [44] 1.75 [44] 2.00 [51] 2.00 [51] 2.00 [51] 2.38 [60] 2.38 [60] 2.38 [60] 2.62 [67] 2.62 [67] 2.88 [73] 3.62 [92] 4.00 [102] 6.50 [165] 6.75 [171] 6.75 [171] 7.00 [178] 7.00 [178] 7.25 [184] 7.25 [184] 7.50 [19] 7.50 [19] 8.62 [219] 7.87 [200] 7.87 [200] 8.87 [225] 8.25 [21] 8.25 [21] 9.25 [235] 8.50 [216] 9.50 [241] 9.50 [241] 9.50 [241] 9.75 [248] T .38 [9.7] .38 [9.7] .38 [9.7] .38 [9.7] .38 [9.7] .44 [11] .38 [9.7] .44 [11] .38 [10] .50 [13] .56 [14] .56 [14] .50 [13] .69 [18] .62 [16] .62 [16] .62 [16] .62 [16] .75 [19] .75 [19] 1.00 [25] 4 Dimensions in brackets [ ] are in millimeters. 5 Tongue finished on ONE SIDE ONLY (bottom). For tongue finished on both sides, add suffix letter "Q" to Catalog Number (e.g., WAS22A-44NQ). G-35 BURNDY Substation TYPE WASC-A-N CENTERFORMED WELDMENT TERMINAL Aluminum alloy weldment terminal. Type WASC-A-N has one contact surface on the center line of the tube. Holes are NEMA spaced for terminating aluminum or copper mating pads. PENETROX™ joint compound recommended for use on contact surfaces. G-36 CATALOG NUMBER WASC14A2N WASC15A2N WASC15A34N WASC16A2N WASC16A34N WASC17A34N WASC18A2N WASC18A34N WASC18A44N WASC19A2N WASC19A34N WASC19A44N WASC20A2N WASC20A34N WASC20A44N WASC21A2N WASC21A34N WASC21A44N WASC22A2N WASC22A34N WASC22A44N WASC24A34N WASC24A44N WASC86A44N Fig. 3 Fig. 2 Fig. 1 ALUMINUM CONDUCTOR SCH. 40/80 A [mm] 3/4 1.05 [27] 1 1.32 [33] 1-1/4 1.66 [42] 1-1/2 1.90 [48] 2 2.38 [60] 2-1/2 3 3-1/2 4 2.88 [73] 3.50 [89] 4.00 [102] 4.50 [114] 5 5.56 [141] 6 6.63 [168] For tongue finished on both sides add suffix letter "Q" to Catalog Number (e.g., WASC14A2NQ). FIG. NO. 1 1 2 1 2 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 2 3 3 B DIMENSIONS IN/[mm] L T 2.50 [64] 6.44 [164] .22 [6] 2.75 [70] 6.69 [170] .38 [10] 3.00 [76] 7.00 [178] .38 [10] 3.25 [83] 7.31 [186] .44 [11] 3.50 [90] 7.56 [192] .50 [13] 8.56 [217] 3.75 [95] 7.88 [200] .56 [14] 8.88 [226] 4.00 [102] 8.13 [207] 9.13 [232] 4.25 [108] .62 [16] 8.38 [213] 9.38 [238] 4.25 [108] 4.25 [108] 4.25 [108] 8.38 [213] 9.38 [238] 8.50 [216] 9.50 [241] 9.50 [241] .75 [19] .75 [19] 1.00 [25] BURNDY Substation TYPE WG-A WELDMENT GROUND STUD B .75 DIA. [19] Range-taking weldment stud for grounding Aluminum tube. 1.50 DIA. [38] W 6.00 [152] "A" DIA. Y CATALOG NUMBER ALUM IPS WG19A 1 - 2-1/2 WG86A 3 - 6 Dimensions in brackets [ ] are in millimeters A 1.315 - 2.88 [33] - [73] 3.50 - 6.62 [89] - [168] DIMENSIONS IN/[mm] B W 3.00 [76] 2.00 [51] 1.32 [34] 3.06 [78] Y 8.19 [208] 10.31 [262] G-37 BURNDY EHV TABLE OF CONTENTS Introduction................................................................H-3 Nomogram..................................................................H-4 Gradient Calibrator....................................................H-5 Formula Gradient.......................................................H-6 Nomogram..................................................................H-7 Interference & Contamination .......................................................H-8 TEE CONNECTORS Tap-off Pad SWAB-A-N............................H-17 Standard T SWT-A-A .....................H-18, H-19 75 Degree T SWT-A-A-75..........................H-20 APPLICATION SELECTOR TERMINALS V Tap SWAT-A-A-30........................H-21 BUS SUPPORTS Straight Tubing SWA-A-N 550 kV.....................................H-9 Rigid SWOH-A 550 kV...................................H-22 Straight Cable SWA-A-N 550 kV...................................H-10 Slide SWSUH-A 550 kV...................................H-23 Center Formed Tubing SWAC-A-N 550 kV...................................H-11 Expansion SWXA-A-NK 345 kV...................................H-12 Expansion SWXA-A-N 550 kV...................................H-13 COUPLERS Light Design WSLB-A 550 kV...................................H-14 Standard Design WS-A 550 kV...................................H-15 Expansion SWXP-A-A 550 kV...................................H-16 Rigid/Slip SWHRH-A 550 kV...................................H-24 Vertical SWVH-A 550 kV...................................H-25 Expansion SWXHP-A 550 kV...................................H-26 MISCELLANEOUS 90 Degree Elbow SWL-A 550 kV...................................H-27 End Plug WLB-A 550 kV...................................H-28 Corona Bell SCB-A 500 kV...................................H-28 Ground Stud SWCB-A 500 kV...................................H-29 H-1 BURNDY EHV TABLE OF CONTENTS (Continued) MISCELLANEOUS (Continued) Shielding Cap (Two Piece) STS-A-N 550 kV...................................H-30 Shielding Cap (One Piece) STS-A-NCG 550 kV...................................H-30 Four Bolt Tap S2GBPA-AB4 550 kV .....................H-35, H-36 Four Bolt Bus Support SH2GBP-A-B4 550 kV .....................H-35, H-36 CABLE SPACERS CABLE SPACERS (Two Conductor) H-2 Four Bolt Spacer S2GBP-AB4 550 kV .....................H-35, H-36 (Three Conductor) Single Bolt Spacer S2GBP-A 550 kV .....................H-31, H-32 Spacer S3GBP-A 550 kV...................................H-37 Single Bolt Tap S2GBPA-A 550 kV .....................H-31, H-32 BIFURCATING TERMINAL Single Bolt Bus Support SH2GBP-A 550 kV .....................H-31, H-32 Two Bolt Spacer S2GBP-AB2 550 kV .....................H-33, H-34 Two Bolt Tap S2GBPA-AB2 550 kV .....................H-33, H-34 Two Bolt Bus Support SH2GBP-A-B2 550 kV .....................H-33, H-34 Terminal SF2A-NL-EX 550 kV...................................H-38 TRIFURCATING CONNECTORS Coupler SW3A-A44N8 550 kV...................................H-39 T-Tap SW3AB-A44N8 550 kV...................................H-40 Terminal SF3A44N8 550 kV...................................H-41 BURNDY EHV INTRODUCTION Connectors for use in EHV Substations must meet essentially the same electrical and mechanical requirements as those for other power connectors. However, operation at extra high voltages imposes an important additional requirement. They must not produce corona discharges that interfere with radio reception and cause energy loss. Corona forms when the voltage gradient at the surface of a conducting material exceeds a critical value and ionizes the surrounding air. For conductors, the four basic factors that determine surface voltage gradient are distance from ground, conductor diameter, phase spacing and voltage. In A.C. circuits, there are two basic kinds of corona. Negative corona forms during the negative half cycle, and positive corona during the positive half cycle. Negative corona generally appears as a glow on conventional conductors at about 20 kV rms/cm. Its amplitude is relatively low and causes no significant radio interference. Positive corona appears as a plume at above 30 kV rms/cm. Its amplitude is about 50 times higher than that for negative corona and is the major cause of radio interference. BURNDY® EHV Connectors are designed so that under fair weather operating conditions, the voltage gradient at the connector surface will be at a level that will not cause corona and the resultant radio interference. (RIV) BURNDY® DESIGN CRITERIA Cable Connectors For reasons of economy, EHV systems using stranded conductor are generally designed to operate at voltage gradients close to the negative corona onset level. It is essential, therefore, that connectors provide corona-free performance superior to that of the cable. So our design criterion calls for the voltage at which corona extinguishes from the connector to be higher than the voltage at which it extinguishes from the cable. This criterion is met by eliminating all projections and by providing smooth contours on all surfaces. On compression elements, the ends are especially critical. Carefully designed tapers are provided to keep the voltage gradient at a level lower than that on the conductor. Of course, it is still necessary during installation to smooth crimped elements. On