Harger 2012 Catalog 102386

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

Intr

o

ducti

on

H

ar

g

er Li

g

htnin

g

& Groundin

g

Master Equipment Catalo

g

S

ince its be

g

innin

g

in 1960, Har

g

er Li

g

htnin

g

& Groundin

g

has become a

l

eader in the

g

roundin

g

and li

g

htnin

g

protection industries. Founded on the

principles of honesty, inte

g

rity and technical expertise, Har

g

er has been

able to provide

g

roundin

g

solutions and li

g

htnin

g

protection equipment for

man

y

satisﬁ ed customers.

H

ar

g

er Li

g

htnin

g

& Groundin

g

has built its reputation on providin

g

a broad line of

q

ualit

y

p

roducts at a com

p

etitive

p

rice, cou

p

led with

extraordinar

y

service.

W

e have experience in all facets of these markets includin

g

en

g

ineerin

g

,

s

ystems desi

g

n, product manufacturin

g

and installation. We have the

s

taff and facilities to handle

y

our s

p

ecial re

q

uirements. Our com

p

lete

en

g

ineerin

g

and manufacturin

g

facilities have the capacity to produce

sp

ecial items as well as modif

y

our standard com

p

onent line. Let us know

the a

pp

lication and we can

p

rovide the necessar

y

e

q

ui

p

ment.

In order to meet the ri

g

orous demands of our markets, Har

g

er maintains

an extensive inventor

y

to ensure

p

rom

p

t deliveries to our customers,

domestically and worldwide. Located near Chica

g

o, Illinois, Har

g

er is

centrall

y

located to serve the needs of customers from coast to coast.

Information chan

g

es after the catalo

g

is printed.

For the most u

p

to date information,

please

g

o to our website at

www.har

g

er.co

m

O

ur catalo

g

drawin

g

s & details are available on our CD version

of this catalo

g

. Please contact us to request a Catalo

g

CD.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

M

i

ss

io

n Statement

M

i

ss

io

n Statement

Our mission is to

p

rovide the

best

grounding and

t

l

i

g

htnin

g

protection equipment in the world. We

w

ill accomplish this by providin

g

the most accurate

en

g

ineerin

g

desi

g

ns available and supplyin

g

the

hi

g

hest quality materials.

W

e will strive t

o

ffer the

u

ltim

a

te in c

u

st

o

mer

s

ervice, makin

g

every customer our ﬁ rst priority.

W

e will continue to

g

row our company in a

controlled, res

p

onsible and

p

roﬁ table manner.

W

e will cre

a

te

a

st

ab

le w

o

rk envir

o

nment f

o

r

ou

r

team members that fosters creativit

y

, rewards

i

nnovation and self-motivation, and

p

romotes a

hi

g

h feelin

g

of self-worth.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

Table

o

f C

o

ntents

Descr

i

pt

i

on Pa

g

e

S

ection 1 – Groundin

g

Components

1.1 Gr

ou

n

d

C

o

n

du

ct

o

r

s

1.1.1 Stranded Co

pp

er Conductor

s

...............................................................................

1

2

1.1.2 Solid Co

pp

er Conductor

s

.....................................................................................

1

3

1.1.3 Solid Tinned Co

pp

er Conductor

s

..........................................................................

1

3

1.1.4 Solid Co

pp

erweld Conductor

s

..............................................................................

14

1.1.5 Co

pp

er Flat Stra

p

Conductor

s

..............................................................................

14

1.1.6 Co

pp

er Flat Stra

p

Clam

ps

....................................................................................

1

5

1.1.7 Tinned Co

pp

er Flat Braid Conductor

s

...................................................................

1

5

1.1.8 Black Insulated Weldin

g

Cable

.............................................................................

1

6

1.2 Gr

ou

n

d

Electr

od

es

&

Access

o

rie

s

1.2.1 Co

pp

er Clad Steel Ground Rod

s

...........................................................................

18

1.2.2 Tie D

o

wn Gr

ou

n

d

R

ods

.......................................................................................

19

1.2.3 Solid Co

pp

er Ground Rod

s

...................................................................................

19

1.2.4 St

a

inless Steel Gr

ou

n

d

R

ods

................................................................................

20

1.2.

5

G

a

lv

a

nize

d

Steel Gr

ou

n

d

R

ods

.............................................................................

20

1.2.

6

Secti

o

n

a

l Gr

ou

n

d

R

ods

........................................................................................

2

1

1.2.7 Ground Rod Cou

p

lers, Drivers, Drive Sleeves & Stud

s

............................................

22

1.2.8 Ground Rod Clam

ps

............................................................................................

2

4

1.2.9 Ground Rece

p

tacles & Brass Ball Stud

s

.................................................................

26

1.2.10 Co

pp

er Ground Plate

s

.........................................................................................

27

1.2.11 Enh

a

nce

d

Gr

ou

n

d

R

od

s

&

Kit

s

.............................................................................

2

9

1.2.12 Ultraﬁ ll - Earth

(

Ground

)

Enhancement Material

....................................................

36

1.2.13 Irri

g

ation Groundin

g

Kit

s

.....................................................................................

37

1.2.14 M

ob

ile Gr

ou

n

d

St

a

ke Kit

s

....................................................................................

38

1.2.1

5

Gr

ou

n

d

Access Well

s

...........................................................................................

40

1.2.1

6

Gr

ou

n

d

Access Well C

o

ver

s

.................................................................................

45

1.

3

Gr

ou

n

d

B

a

rs

&

Access

o

rie

s

1.3.1 Har

g

er Ground Bar Numberin

g

System

.................................................................

4

8

1.3.2 Ground Bar St

y

le

s

...............................................................................................

4

9

1.

3

.

3

Gr

ou

n

d

B

a

r H

o

le P

a

ttern

s

....................................................................................

5

1

1.3.4 Custom Ground Bars Desi

g

n Sheet

.......................................................................

53

1.

3

.

5

GBI Gr

ou

n

d

B

a

rs

&

Kit

s

.......................................................................................

54

1.

3

.

6

GBIT Gr

ou

n

d

B

a

r

s

..............................................................................................

5

8

1.

3

.7 GBIA Gr

ou

n

d

B

a

r

s

..............................................................................................

5

9

1.3.8 GBIP Ground Bar

s

..............................................................................................

60

1.3.9 Plexi

g

lass Cover

s

................................................................................................

60

1.

3

.1

0

BGB Gr

ou

n

d

B

a

r

s

................................................................................................

6

1

1.3.11 TIA-607 St

y

le Telecommunications Ground Bars & Kit

s

..........................................

62

1.3.12 Telecommunications Equipment Rack Groundin

g

Busbars & Kit

s

.............................

66

1.

3

.1

3

Telc

o

Gr

ou

n

d

B

a

r

s

..............................................................................................

6

9

1.3.14 FAA Style Ground Bars & Plexi

g

lass Cover

s

...........................................................

71

1.3.15 Standoff Insulators & Thread Formin

g

Scre

w

........................................................

7

3

1.3.16 Mountin

g

Bracket

s

..............................................................................................

74

1.3.17 Universal Busbar Mountin

g

Ki

t

.............................................................................

75

1.3.18 Stainless Steel An

g

le Adapter

s

.............................................................................

7

6

1.3.19 "Do Not Disconnect" Ta

g

.....................................................................................

7

6

1.3.20 Network Buildin

g

Ground Ta

g

..............................................................................

7

6

1.3.21 Intersystem Bondin

g

Connection (IBTD

)

...............................................................

77

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

1.4 Ground Bus S

y

stem

s

1.4.1 Intr

odu

cti

on

.......................................................................................................

80

1.4.2 Ground Bus Numberin

g

System

...........................................................................

80

1.4.3 Co

pp

er Ground Busbar

s

......................................................................................

81

1.4.4 Gr

ou

n

d

B

u

s Size

s

................................................................................................

81

1.4.5 Elbows & S

p

licers with Kit

s

..................................................................................

8

2

1.4.6 "Sandwich" St

y

le Elbows & S

p

licer

s

......................................................................

8

3

1.4.7 Insulators & Mountin

g

Bracket

s

...........................................................................

84

1.4.8 Static Ground Kit

s

...............................................................................................

85

1.

5

Gr

ou

n

d

B

o

xe

s

1.5.1 NEMA T

yp

e 1 Steel Enclosure

s

.............................................................................

88

1.5.2 NEMA Type 4 Fiber

g

lass Enclosure

s

......................................................................

88

1.6 UL Listed Supplementary Bondin

g

Grids (SRG) & Prefabricated Copper Ground Mes

h

1.6.1 Supplementary Bondin

g

Grids (SRG

)

....................................................................

90

1.6.2 Flat Strip Supplementary Bondin

g

Grids (SRG

)

......................................................

9

1

1.6.3 Supplementary Bondin

g

Grid (SRG) Numberin

g

System

.........................................

9

1

1.6.4 Low Im

p

edance Riser

s

........................................................................................

92

1.

6

.

5

SRG t

o

SRG C

o

nnecti

o

n

s

.....................................................................................

92

1.6.6 SRG Bondin

g

......................................................................................................

93

1.6.7 Round-wire Supplementary Bondin

g

Grids (SRG

)

..................................................

9

4

1.6.8 Ground Pedestal Clamps & Bondin

g

Clamp

s

..........................................................

9

4

1.6.9 Com

p

uter Room Ground Clam

ps

..........................................................................

96

1.6.10 Static Floor Bondin

g

Clamp Kit

.............................................................................

96

1.6.11 UL Listed Prefabricated Co

pp

er Ground Mes

h

.......................................................

97

1.6.12 Co

pp

er Ground Mesh Worksheet

..........................................................................

9

1.6.13 Co

pp

er Ground Mes

h

........................................................................................

1

00

1.6.14 Personnel Safet

y

Mat

s

.......................................................................................

1

0

1

1.7 Bondin

g

Straps/Bondin

g

Jumper

s

1.7.1 Bondin

g

Strap Numberin

g

System

......................................................................

1

0

4

1.7.2 One Hole Tinned Flat Braid Copper Bondin

g

Strap

s

.............................................

1

05

1.7.3 Two Hole Tinned Flat Braid Copper Bondin

g

Strap

s

.............................................

1

06

1.7.4 One Hole Bare Copper Braid Bondin

g

Strap & Ki

t

................................................

1

07

1.7.5 Bondin

g

/Groundin

g

Straps Numberin

g

System

....................................................

108

1.7.6 Bondin

g

/Groundin

g

Strap

s

................................................................................

108

1.7.7 Bondin

g

Jumper Numberin

g

System

...................................................................

1

0

9

1.7.8 One Hole Bondin

g

Jumpers & Kit

s

......................................................................

1

0

9

1.7.9 Bondin

g

Jumper Ki

t

..........................................................................................

11

0

1.7.10 Two Hole Insulated Bondin

g

Jumpers & Kit

s

.......................................................

11

0

1.8 Compression Lu

g

s, Connectors & Tool

s

1.8.1 One Hole Compression Lu

gs

..............................................................................

11

2

1.8.2 Specialized Compression Lu

gs

...........................................................................

112

1.8.3 Two Hole Lon

g

Barrel Compression Lu

gs

............................................................

11

3

1.8.4 Slotted Lon

g

Barrel Compression Lu

gs

...............................................................

114

1.8.5 C-T

yp

e Com

p

ression Ta

ps

..................................................................................

114

1.8.6 Mechanical Com

p

ression Tool

s

...........................................................................

11

5

1.8.7 H

y

draulic Com

p

ression Tools & Die

s

...................................................................

11

6

1.9 Mechanicals (Terminal Lu

g

s, Split Bolts & Pipe Clamps

)

1.9.1 Dual Rated Two-Hole Aluminum Lay-In Lu

g

........................................................

118

1.9.2 One-Hole Tinned Copper Lay-In Lu

g

..................................................................

118

1.9.3 Copper Terminal Lu

gs

.......................................................................................

118

1.9.4 Copper Offset Terminal Lu

gs

.............................................................................

119

Descr

i

pt

i

on Pa

g

e

T

able

o

f C

o

ntents

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

5

1.9.5 Co

pp

er S

p

lit Bolt

s

.............................................................................................

119

1.9.

6

C

ab

le C

o

nnect

o

r

s

.............................................................................................

1

20

1.9.7 Bondin

g

Clamp

s

...............................................................................................

1

2

1

1.9.8 Pipe Bondin

g

Strap

s

..........................................................................................

1

22

1.9.9 Cable Tra

y

Clam

ps

............................................................................................

1

22

1.9.10 Rebar & Water Pi

p

e Clam

ps

...............................................................................

1

23

1.9.11 Water Pi

p

e Ground Clam

ps

................................................................................

1

23

1.9.12 Conduit Bondin

g

Clamp

s

...................................................................................

1

23

1.9.13 CPC Pi

p

e Ground Clam

ps

...................................................................................

1

2

4

1.9.14 Universal Pi

p

e Clam

ps

.......................................................................................

1

25

1.10 Swimmin

g

Pool Groundin

g

1.10.1 Typical Pool Groundin

g

Layou

t

...........................................................................

128

1.10.2 Pool Groundin

g

Component

s

.............................................................................

1

2

9

1.10.3 Pool Groundin

g

Technical Note

s

.........................................................................

1

30

1.11 Fence Groundin

g

/Bondin

g

Equipmen

t

1.11.1 Universal Pi

p

e Clam

ps

.......................................................................................

1

3

4

1.11.2 Fence Clam

p

Assemblie

s

...................................................................................

1

35

1.11.3 Fence Fabric Ground Clam

ps

.............................................................................

1

36

1.11.4 Flexible Gate Jum

p

er

s

.......................................................................................

1

37

1.11.

5

Fence G

a

te Assem

b

lie

s

.....................................................................................

138

1.12 H

a

r

d

w

a

re

&

Access

o

rie

s

1.12.1 St

a

inless Steel Screw

s

.......................................................................................

14

2

1.12.2 St

a

inless Steel W

a

shers

&

N

u

t

s

..........................................................................

14

3

1.12.3 Silicon Bronze Screws, Washers & Nut

s

..............................................................

14

5

1.12.4 Thread Formin

g

Scre

w

......................................................................................

14

6

1.12.

5

N

a

il

s

................................................................................................................

14

6

1.12.

6

Sheet Met

a

l Screw

s

..........................................................................................

14

6

1.1

2

.7 TEK

S

crew

s

....................................................................................................

14

7

1.12.8 Ex

p

ansion Anchor

s

...........................................................................................

14

7

1.12.9 Abrasive Pad & Cold Galvanizin

g

Spra

y

...............................................................

14

7

1.12.10 Antioxidant Joint Com

p

ound

..............................................................................

148

S

ection 2 – Li

g

htnin

g

Protection Components

2.1 Li

g

htnin

g

Conductors & Accessorie

s

2.1.1 Class I Co

pp

er Conductor

s

................................................................................

1

52

2.1.2 Class II Co

pp

er Conductor

s

...............................................................................

1

53

2.1.

3

Cl

a

ss I Al

u

min

u

m C

o

n

du

ct

o

r

s

............................................................................

1

5

4

2.1.4 Cl

a

ss II Al

u

min

u

m C

o

n

du

ct

o

r

s

...........................................................................

1

55

2.1.5 Bondin

g

Conductor

s

..........................................................................................

1

55

2.1.6 Cable Cli

ps

.......................................................................................................

1

56

2.1.7 Pre-formed Cable Cli

ps

......................................................................................

1

56

2.1.8 Standin

g

Seam Clamp

s

.....................................................................................

1

57

2.1.9 A

d

hesive C

ab

le H

o

l

d

er

s

.....................................................................................

158

2.1.1

0

A

d

hesive

s

........................................................................................................

1

5

9

2.1.11 C

ab

le G

ua

r

ds

...................................................................................................

1

60

2.2 Air Termin

a

ls

&

Access

o

rie

s

2.2.1 Class I Co

pp

er Air Terminal

s

..............................................................................

1

62

2.2.2 Class II Co

pp

er Air Terminal

s

.............................................................................

1

63

2.2.

3

Cl

a

ss I Al

u

min

u

m Air Termin

a

l

s

..........................................................................

1

6

4

2.2.4 Cl

a

ss II Al

u

min

u

m Air Termin

a

l

s

........................................................................

1

6

4

Table

o

f C

o

ntents

Descr

i

pt

i

on Pa

g

e

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

6

2.2.5 Safety Tip Air Terminals - STAT

..........................................................................

T

1

65

2.2.6 Air Terminals with Safet

y

Cabl

e

..........................................................................

1

66

2.2.7 S

p

ecialt

y

Air Terminal

s

......................................................................................

1

67

2.2.8 Air Terminal Assemblie

s

....................................................................................

168

2.2.9 Air Terminal Ada

p

ter

s

........................................................................................

1

6

9

2.2.1

0

Air Termin

a

l Br

a

ce

s

...........................................................................................

17

2

2.2.11 Air Termin

a

l Extensi

o

n

s

.....................................................................................

17

3

2.2.12 Extension Rod Cou

p

ler

s

....................................................................................

174

2.2.1

3

Dec

o

r

a

tive Fini

a

l

s

.............................................................................................

17

5

2.

3

Air Termin

a

l B

a

se

s

2.

3

.1 H

o

riz

o

nt

a

l B

a

se

s

...............................................................................................

178

2.

3

.2

U

nivers

a

l B

a

se

s

................................................................................................

179

2

.

3

.

3

Para

p

et Base Extension

s

...................................................................................

179

2.

3

.4 Swivel B

a

se

s

....................................................................................................

180

2.

3

.

5

Vertic

a

l B

a

se

s

...................................................................................................

180

2.3.6 Rid

g

e Saddle Base

s

..........................................................................................

181

2.3.7 1/2 Rid

g

e Saddle Base

s

.....................................................................................

181

2.3.8 Pipe Railin

g

Base

s

.............................................................................................

18

2

2.

3

.9 C

o

nce

a

le

d

B

a

se

s

..............................................................................................

184

2.3.10 Chimne

y

Flue Base

s

..........................................................................................

185

2

.

3

.11 D

o

me B

a

se

s

.....................................................................................................

186

2.3.12 Standin

g

Seam Base

s

.......................................................................................

186

2.4 Thru-Roof/Wall Connectors, Assemblies & Accessorie

s

2.4.1 Thru-Roof

/

Wall Connector

s

...............................................................................

188

2.4.2 Thru-Roof

/

Wall Assemblie

s

................................................................................

19

0

2.4.

3

Thr

u

-R

oo

f Access

o

rie

s

......................................................................................

19

2

2.4.4 Pitch Pockets & Roof Flashin

gs

..........................................................................

194

2.5 Li

g

htnin

g

Conductor Cable Connectors & Clamp

s

2.5.1 Rebar Groundin

g

Assemblie

s

.............................................................................

19

6

2.

5

.2 2 B

o

lt P

a

r

a

llel C

o

nnect

o

r

s

..................................................................................

19

6

2.

5

.

3

4 B

o

lt C

o

nnect

o

r

s

.............................................................................................

19

7

2.

5

.4 2 B

o

lt C

o

nnect

o

r

s

.............................................................................................

19

7

2.

5

.

5

“T” C

o

nnect

o

r

s

.................................................................................................

19

7

2.5.6 1 Bolt Bondin

g

Connector

s

................................................................................

198

2

.

5

.7 Cr

o

ss R

u

n C

o

nnect

o

r

s

.......................................................................................

198

2.5.8 Bi-Metal Connector

s

..........................................................................................

199

2.

5

.9 1 B

o

lt P

a

r

a

llel C

o

nnect

o

r

s

..................................................................................

200

2.

5

.1

0

P

a

r

a

llel C

ab

le C

o

nnect

o

r

s

..................................................................................

20

1

2.

5

.11 C

ab

le t

o

Fl

a

t Met

a

l C

o

nnect

o

r

s

..........................................................................

20

1

2.

5

.12 Sillc

o

ck Gr

ou

n

d

C

o

nnect

or

.................................................................................

202

2.5.13 Stra

p

T

yp

e Pi

p

e Clam

ps

.....................................................................................

202

2.5.14 CPC & APC Pi

p

e Clam

ps

....................................................................................

203

2.6 Bondin

g

Lu

g

s & Plate

s

2.6.1 Bondin

g

Lu

gs

...................................................................................................

206

2.6.2 Bondin

g

Plate

s

.................................................................................................

208

2.7 Li

g

htnin

g

Warnin

g

System

2.7.1 Strike Guard Li

g

htnin

g

Warnin

g

System

..............................................................

2

1

2

.7.

2

WAVE Siren

&

Tr

a

nsmitte

r

.................................................................................

2

1

3

2.7.3 Complete Li

g

htnin

g

Warnin

g

System

..................................................................

2

14

Descr

i

pt

i

on Pa

g

e

T

able

o

f C

o

ntents

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

S

ect

i

on 3 – Commun

i

cat

i

ons S

i

te E

q

u

ip

ment

3.1 Wireless Communications E

q

ui

p

men

t

3.1.1 Shelter Groundin

g

Component

s

.........................................................................

2

19

3.1.1.1 Shelter Interior La

y

ou

t

..........................................................................

220

3.1.1.2 Li

g

htnin

g

Arrestor Bracket

s

...................................................................

22

1

3

.1.1.

3

Entr

a

nce P

a

nel Kit

s

...............................................................................

222

3.1.1.4 Bulk Head Entr

y

Panel Kit

s

....................................................................

223

3.1.1.5 Halo Standoff Clam

ps

............................................................................

22

4

3.1.1.6 Rack Isolatin

g

Pad

................................................................................

226

3.1.1.7 Conduit Bondin

g

Clamp

s

.......................................................................

226

3.1.1.8 Door Jum

p

er

s

.......................................................................................

226

3.1.2 Tower Groundin

g

Component

s

...........................................................................

227

3.1.2.1 Exterior Groundin

g

Layout

.....................................................................

228

3

.1.2.2 T

o

wer Air Termin

a

l

s

..............................................................................

230

3.1.2.3 Gu

y

Wire Clam

ps

..................................................................................

23

1

3.1.2.4 Ban

j

o Clamp

.........................................................................................

232

3.1.2.5 Beam Clam

ps

.......................................................................................

232

3

.1.2.

6

T

o

wer St

a

n

do

ff f

o

r R

ou

n

d

Mem

b

er

s

.......................................................

233

3

.1.2.7 Ins

u

l

a

te

d

T

o

wer St

a

n

do

ff f

o

r R

ou

n

d

Mem

b

er

s

.........................................

23

4

3.1.2.8 Tower Standoff for Sna

p

-In

s

..................................................................

235

3.1.2.9 Band Clam

ps

........................................................................................

236

3.1.2.10 Stainless Steel Down Conductor Standoff

...............................................

f

236

3.1.2.11 Stainless Steel Down Conductor An

g

le Adapte

r

.......................................

236

3.1.2.12 Slotted Lon

g

Barrel Compression Lu

g

s (Telecommunications)

..................

237

3.1.2.13 Co

pp

er Flat Stra

p

Clam

p

s

.....................................................................

237

3

.1.

3

Gr

ou

n

d

Kits

&

Access

o

rie

s

.................................................................................

23

9

3.1.3.1 Coax Ground Kits with Ca

p

tive Hardwar

e

................................................

2

4

0

3

.1.

3

.2

U

nivers

a

l Gr

ou

n

d

Kit

s

............................................................................

2

41

3.1.3.3 Weather Prooﬁ n

g

Kit

s

...........................................................................

2

41

3.1.3.4 Li

g

htnin

g

Arrestor Kit

s

..........................................................................

2

4

2

3.2 Premise Wirin

g

/Data-Com

3.2.1 Data-Com Groundin

g

& Bondin

g

Application

s

......................................................

2

44

3.2.2 Data-Com Groundin

g

& Bondin

g

Equipmen

t

.......................................................

2

4

5

S

ection 4 – Ground Testin

g

Equipment

4.1 An Introduction to Ground Testin

g

by Me

gg

e

r

®

.............................................................

250

4.

2

Me

gg

e

r

®

Ground Testin

g

Equipment

............................................................................

255

4.

3

Me

gg

e

r

®

Earth/Ground Resistance & Leaka

g

e Current Clamp Tester

s

.............................

257

4.4 Har

g

er Ground Test Kit

s

..............................................................................................

25

9

S

ecti

o

n 5 – Ultraweld

®

Exothermic Connections

®

5.1

C

onnection T

yp

e

s

.......................................................................................................

262

5

.2 Ex

o

thermic Pr

o

cesse

s

.................................................................................................

2

7

2

5.3 Mold Numberin

g

System

.............................................................................................

2

7

5

.4 L

o

w Sm

o

ke M

o

l

ds

......................................................................................................

2

7

6

5

.

5

Co

nnecti

o

ns

...............................................................................................................

2

7

5

.

6

U

ni-Sh

o

t

s

..................................................................................................................

3

1

2

5.7 Tinned Copper Lu

g

s (Strai

g

ht, Offset, Bent & Bent J

)

....................................................

3

14

5.8 E

q

ui

p

ment Ground Plates, Molds & Assemblie

s

.............................................................

3

1

6

5.9 Aircraft Ground Rece

p

tacl

e

..........................................................................................

320

Table

o

f C

o

ntents

Descr

i

pt

i

on Pa

g

e

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

Descr

i

pt

i

on Pa

g

e

Table

o

f C

o

ntents

5.10 Flexible Gate Jum

p

er

s

................................................................................................

32

1

5.11 Materials, Tools & Accessorie

s

.....................................................................................

322

5

.12 Technic

a

l Inf

o

rm

a

ti

on

.................................................................................................

333

S

ection 6 – Technical Assistance

6.1 Li

g

htnin

g

Risk Assessmen

t

..........................................................................................

338

6.2 Structural Li

g

htnin

g

Protection System Speciﬁ catio

n

.....................................................

3

44

6.3 Underwriters Laboratories Master Label Ins

p

ection Servic

e

............................................

348

6.4 Typical Li

g

htnin

g

Protection Drawin

gs

..........................................................................

3

49

6.5 Li

g

htnin

g

Protection & Groundin

g

Detail

s

.....................................................................

353

6.6 Wireless Communication Site LP & Groundin

g

System Speciﬁ catio

n

................................

36

4

6.7 Wireless Communication Drawin

g

s & Detail

s

................................................................

3

7

0

6.8 Si

g

nal Reference Grid System Speciﬁ catio

n

..................................................................

3

7

5

6.9 Si

g

nal Reference Grid (SRG) Installation Instruction

s

....................................................

3

79

6.10 Groundin

g

& Bondin

g

for Communications System Speciﬁ catio

n

(

ANSI-J-STD-607-A

)

................................................................................................

381

S

ecti

o

n 7 – Indexes

7.1 P

a

rt N

u

m

b

er In

d

e

x

.....................................................................................................

386

7.2 Ke

y

Word Inde

x

.........................................................................................................

405

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

9

Section 1

Grounding Components

S

ect

io

n 1

G

roundin

g

Components

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.1 Gr

ou

n

d

C

o

n

du

ct

o

r

s

......................................................................................

11

1.2 Gr

ou

n

d

Electr

od

es

&

Access

o

rie

s

...................................................................

1

7

1.

3

Gr

ou

n

d

B

a

rs

&

Access

o

rie

s

...........................................................................

47

1.4 Ground Bus S

y

stem

s

....................................................................................

79

1.

5

Gr

ou

n

d

B

o

xe

s

..............................................................................................

8

7

1.6 UL Listed Supplementary Bondin

g

Grids & Prefabricated Copper Ground Mes

h

..

89

1.7 Bondin

g

Straps/Bondin

g

Jumper

s

................................................................

1

03

1.8 Compression Lu

g

s, Connectors & Tool

s

........................................................

111

1.9 Mechanicals (Terminal Lu

g

s, Split Bolts & Pipe Clamps

)

.................................

11

7

1.10 Swimmin

g

Pool Groundin

g

..........................................................................

1

27

1.11 Fence Groundin

g

/Bondin

g

Equipmen

t

..........................................................

1

33

1.12 H

a

r

d

w

a

re

&

Access

o

rie

s

..............................................................................

141

S

ect

io

n 1

G

roundin

g

Components

Section 1

Grounding Components

UL Deﬁ niti

o

ns

9

6: UL standard for li

g

htnin

g

protection component

s

5

0H2: Har

g

er's number for li

g

htnin

g

protection (assi

g

ned by UL

)

4

67: UL standard for

g

roundin

g

components. Includes requirements for direct burial.

2S01: Har

g

er's number for

g

roundin

g

(assi

g

ned by UL

)

4

68: UL listin

g

for lu

gs

ZMVV: Har

g

er's listin

g

for lu

g

s (assi

g

ned by UL

)

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1010

Section 1

Grounding Components

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

11

Section 1

Grounding Components

S

ect

io

n 1.1

G

r

o

und C

o

nduct

o

rs

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.1.1 Stranded Co

pp

er Conductor

s

...............................................................

1

2

1.1.2 Solid Co

pp

er Conductor

s

.....................................................................

1

3

1.1.3 Solid Tinned Co

pp

er Conductor

s

..........................................................

1

3

1.1.4 Solid Co

pp

erweld Conductor

s

..............................................................

14

1.1.5 Co

pp

er Flat Stra

p

Conductor

s

..............................................................

14

1.1.6 Co

pp

er Flat Stra

p

Clam

ps

....................................................................

1

5

1.1.7 Tinned Co

pp

er Flat Braid Conductor

s

...................................................

1

5

1.1.8 Black Insulated Weldin

g

Cabl

e

.............................................................

1

6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

2

12

Section 1

Grounding Components

7 Str

a

n

d

C

o

ncentri

c

19 Str

a

n

d

C

o

ncentri

c

19 Str

a

n

d

Ins

u

l

a

te

d

Part No. Size

(AWG)

No. of

Strands CM Area Approx. Wt.

lbs./M ft.

Standard

Reels

Approx.

Wt.

lbs./Reel

8-

7

8

7

16,510

5

1

500'

30

6

-

7

6

7

2

6,

2

40 81

500'

43

4

-

7

4

7

4

1,740 1

27

500'

7

2

-

7

2

7

6

6,

3

60

204

2

50'

60

1

/

0-19 1

/

0 19 105,600

325

2

50'

90

2

/

0-

7

2

/

0

7

1

33

,100

4

1

0

2

50'

111

2

/

0-19 2

/

0191

33

,100

4

1

0

2

50'

111

3

/

0-19 3

/

0 19 167,800

5

18 2

00'

11

2

4/

0-

7

4/

0

7

2

11,600

653

2

00'

1

3

9

4/

0-19

4/

019

2

11,600

653

2

00'

1

3

9

Part No. Size

(AWG)

No. of

Strands

Jacket

Type CM Area Approx. Wt.

lbs./M ft.

Standard

Reels

Approx.

Wt.

lbs./Reel

6

7

G

6

7

THW

2

6,

2

40 1

05

500'

6

1

6

-19

G

6

19

THHN

2

6,

2

40

9

8

500'

57

4

7

G

4

7

THW

4

1,740 1

60

500'

88-1

/2

4

-19

G

4

19

THHN

4

1,740 1

57

500'

86-1

/2

2

7

G

2

7

THW

6

6,

3

60

2

4

5

2

50'

7

0

2

-19

G

2

19

THHN

6

6,

3

60

2

4

0

2

50'

6

8

1

/

019

G

1

/

019

THHN

105,600

3

7

2

50'

101-1

/2

2

/

019

G

2

/

019

THHN

1

33

,100

462

2

50'

115-1

/2

4/

019

G

4/

019

THHN

2

11,600 71

6

2

00'

14

3

C

oncentric La

y

Soft-Drawn Bare Co

pp

er

G

reen Insulated C

o

nduct

o

rs

N

O

TES

:

• Green Insulated conductor carries a THW or THHN ratin

g

. Other colors available upon request.

• Sizes u

p

to 1000 MCM are available. Please contact the factor

y

for s

p

ecial re

q

uests.

• Har

g

er offers standard reel sizes, however we will cut to speciﬁ ed len

g

ths.

• Bare Stranded conductor shall meet the re

q

uirements of ASTM B-8.

• Stranded co

pp

er conductors available tinned. Please add sufﬁ x T to

p

art number.

S

ect

io

n 1.1.1

S

tranded Co

pp

er Conductors

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

13

Section 1

Grounding Components

*

2T can be ordered as stock items #2T-250

(

250' standard reel

)

and #2T-500

(

500' standard reel

)

.

S

olid Sin

g

le Soft-Drawn Bare Copper

S

olid Co

pp

er Conductors

S

olid Tinned Co

pp

er Conductors

S

olid Sin

g

le Soft-Drawn Bare Tinned Copper

N

O

TES

:

• Other sizes are available. Please contact factor

y

for s

p

ecial re

q

uests.

• Solid soft-drawn conductors shall meet the re

q

uirements of ASTM B-3.

• Tinned Co

pp

er conductors shall meet the re

q

uirements of ASTM B-33.

Part No. Size

(AWG) Diameter CM Area Approx. Wt.

lbs./M ft.

Standard

Reel

Approx. Wt.

lbs./Reel

1

0

1

0

.

1

0

1 10,380 31-1

/2

500'

18-1

/

4

88

.

128 16,510

50

500'

24-1

/2

6

.

1

62

2

6,

2

40 80

500'

4

2-1

/2

4

.20

4

1,470 1

26

500'

71-1

/2

2

.257

6

6,

3

60

20

12

50'

5

8-1

/2

Part No. Size

(AWG) Diameter CM Area Approx. Wt.

lbs./M ft.

Standard

Reel

Approx. Wt.

lbs./Reel

8T 8

.

128 16,510

50

500'

24-1

/2

6

T

6

.

1

62

2

6,

2

40 80

500'

4

2-1

/2

4T

4

.204

4

1,470 1

26

500'

71-1

/2

2T*

2

.257

6

6,

3

60

20

12

50'

5

8-1

/2

S

ect

io

n 1.1.2 & 1.1.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

14

Section 1

Grounding Components

F

lat Stra

p

Part No. Width

(Inches)

Thickness

(Inches)

Actual

Gauge

X-Sectional

Area (in.2)

Approx. Wt.

lbs./M ft.

Standard

Coil

Approx.

Coil Wt. (lbs.)

CUFS5806

4

.625

.064

14

.0

4

00

1

5

41

00'

15-1

/

4

C

U

FS1

032

1

.032

20

.0320

1

2

41

00'

12-1

/

4

C

U

FS1

5

1

6

1.

5

.0

1

6

26

.023

9

93

1

00'

9

-1

/

4

C

U

FS1

5032

1.

5

.032

20

.

0480 185-1

/2

1

00'

18-1

/2

C

U

FS

20

1

6

2

.0

1

6

26

.

0318 123-1

/2

1

00'

12-1

/

4

C

U

FS

2032

2

.032

20

.06

4

0

247-1

/2

1

00'

24-1

/2

C

U

FS

2064

2

.064

14

.

1280

4

9

5

1

00'

4

9-1

/2

C

U

FS

30

1

6

3

.0

1

6

26

.

0478 186 1

00'

18-1

/2

C

U

FS

3032

3

.032

20

.0

9

60

3

71 1

00'

37-1

/

4

C

U

FS4

0

1

6

4

.0

1

6

26

.06

4

0

247-1

/2

1

00'

24-1

/2

C

U

FS

60

1

6

.0

1

6

26

.0

9

56

3

7

2

1

00'

37-1

/

4

Part No. Size

(AWG) Diameter CM Area Approx. Wt.

lbs./M ft.

Standard

Reels

Approx. Wt.

lbs./Reel

6

CW

3D

6

.

1

62

2

6,

2

40 80

500'

4

2-1

/2

S

olid Co

pp

erweld Conductors

#6 Solid Co

pp

erweld LC 30% Dead Soft Annealed

C

o

pp

er Flat Stra

p

Conductors

N

O

TES

:

• Most Bare Co

pp

er Flat Stra

p

conductors are available tinned. Please add sufﬁ x T to

p

art number.

• Other sizes of conductors are available. Please contact factor

y

for more information.

S

ect

io

n 1.1.4 & 1.1.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

15

Section 1

Grounding Components

•

Used for makin

g

connection to ﬂ at strap or ﬂ at braid.

•

Co

pp

er "sandwich" clam

p

s com

p

lete with stainless steel

hardware. The to

p

is 1/8" thick and the bottom is 1/4" thick.

•

Ends are desi

g

ned to allow for exothermically weldin

g

conductors

to clam

p

.

F

l

a

t Br

a

i

d

Part No. Strap

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

FSC2

2" 1

/2

1

0

5

F

SC

3

"3

/4

1

0

7-1

/2

FSC4

4

"11

0

1

0

F

SC

6

" 1-1

/

41

0

12-1

/2

Part No. Width

(Inches)

Thickness

(Inches)

Actual

Gauge

Nominal

Circ. Mils

Approx.

lbs./M ft.

Standard

Coil

Approx. Coil

Wt. (lbs.)

C

U

FB14

030

.25

.030

14

4

,

2

00 1

6

1

00'

2-1

/2

C

U

FB1

20

9

4

.50

.0

94

6

2

4,1

2

084

50'

4

-1

/

4

CUFB5806

2

.625

.062

4

3

6,000 1

2

1

50'

7

C

U

FB

3

4

062

.75

.062

6

2

4,1

2

085

50'

5

-1

/

4

C

U

FB1

062

1

.062

4

38,59

2

1

35

50'

7-1

/2

C

U

FB1

5

1

25

1.

5

.

1

25

2

/

01

2

0,600

420

50'

2

1

C

o

pp

er Flat Stra

p

Clam

p

s

Tinned Co

pp

er Flat Braid Conductors

N

O

TES

:

• Width and thickness on ﬂ at braid items are nominal size

(

not exact

)

.

• Other sizes of conductors are available. Please contact factor

y

for more information.

S

ect

io

n 1.1.6 & 1.1.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1616

Section 1

Grounding Components

Part No. Size

(AWG)

Voltage

Rating

Approx.

lbs./M ft.

Standard

Reel

Reel Wt.

(lbs.)

2

W

C

2

600

V

302

1

00'

3

1

2

/

0WC 2

/

0

600

V

5

78 1

00'

60

4/

0WC

4/

0

600

V 858 1

00'

88

Black Insulated Weldin

g

Cable

N

O

TES

:

• Ro

p

e stranded co

pp

er conductor, vin

y

l se

p

arator, insulated with oil and water resistant

thermo

p

lastic rubber com

p

ound

(

TPE

)

.

• For connections for electrode holder and

g

roundin

g

clamp to arc welder, bus, weldin

g

bo

x

o

r tr

a

nsf

o

rmer.

• Also suitable for certain 600-volt applications such as battery leads and

j

umper cables.

S

ect

io

n 1.1.8

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

7

17

Section 1

Grounding Components

S

ect

io

n 1.2

G

r

o

und Electr

o

des & Access

o

ries

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.2.1 Co

pp

er Clad Steel Ground Rod

s

...........................................................

18

1.2.2 Tie D

o

wn Gr

ou

n

d

R

ods

.......................................................................

19

1.2.3 Solid Co

pp

er Ground Rod

s

...................................................................

19

1.2.4 St

a

inless Steel Gr

ou

n

d

R

ods

................................................................

20

1.2.

5

G

a

lv

a

nize

d

Steel Gr

ou

n

d

R

ods

.............................................................

20

1.2.

6

Secti

o

n

a

l Gr

ou

n

d

R

ods

........................................................................

2

1

1.2.7 Ground Rod Cou

p

lers, Drivers, Drive Sleeves & Stud

s

............................

22

1.2.8 Ground Rod Clam

ps

............................................................................

24

1.2.9 Ground Rece

p

tacles & Brass Ball Stud

s

................................................

26

1.2.10 Co

pp

er Ground Plate

s

.........................................................................

27

1.2.11 Enh

a

nce

d

Gr

ou

n

d

R

od

s

&

Kit

s

.............................................................

2

9

Enhanced Ground Rod Numberin

g

System

.......................................

30

Co

pp

er Vertical Enhanced Ground Rod Kit

s

.......................................

3

1

Co

pp

er Horizontal L-sha

p

ed Enhanced Ground Rod Kit

s

.....................

32

St

a

inless Steel Vertic

a

l Enh

a

nce

d

Gr

ou

n

d

R

od

Kit

s

............................

33

Stainless Steel Horizontal L-sha

p

ed Enhanced Ground Rod Kit

s

..........

3

4

Co

pp

er Sectional Enhanced Ground Rod Kit

s

....................................

35

1.2.12 Ultraﬁ ll - Earth

(

Ground

)

Enhancement Material

....................................

36

1.2.13 Irri

g

ation Groundin

g

Kit

s

.....................................................................

37

1.2.14 M

ob

ile Gr

ou

n

d

St

a

ke Kit

s

....................................................................

38

1.2.1

5

Gr

ou

n

d

Access Well

s

...........................................................................

40

1.2.1

6

Gr

ou

n

d

Access Well C

o

ver

s

.................................................................

45

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

8

18

Section 1

Grounding Components

L

iste

d

4

67

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

UL

Mark

With

UPC Label

1208UPC 1

/

2" x 8

'

6

5

30

Yes

1

2

1

0

1

/

2" x 10

'

7

5

35

Yes

No

5

88

5/

8" x 8

'

7

5

35

Yes

No

5

88RU

S

5/

8" x 8

'

7

5

35

Yes

No

5

88UPC

5/

8" x 8

'

7

5

35

Yes

5

810

5/

8" x 10

'

9

5

45

Yes

No

5

810UPC

5/

8" x 10

'

9

5

45

Yes

348 3

/

4" x 8

'

11

5

55

Yes

No

3

41

0

3

/

4" x 10

'

1

3

5

65

Yes

No

3

41

2

3

/

4" x 12

'

1

5

75

Yes

No

11

0

1" x 1

0'

23

3

6

9

Yes

No

C

o

pp

er Clad Steel Ground Rods

•

For more information refer to Ground Rod table on pa

g

e 335.

T

ECHNICAL N

O

TES

:

•NEC 2011 Article 250.53

(

G

)

(

Summarized

)

The electrode shall be installed so that 8' of len

g

th is in contact with the soil. It shall be driven to a

de

p

th of not less than 8' exce

p

t where rock bottom is encountered. In the case of bedrock, the

electrode shall be driven at an an

g

le not to exceed 45 de

g

rees from the vertical or shall be buried in a

trench that is at least 2-1/2' dee

p

.

•

U

L 467 6.9.2.3

(

Summarized

)

A solid rod electrode of co

pp

er or other suitable non-ferrous metal, or a solid rod electrode of iron or

steel with a copper or other suitable non-ferrous metal or stainless steel

j

acket, shall have a diameter

not less than 1

/

2" thick.

•UL 467 6.9.2.6

(

Summarized

)

The copper

j

acket shall not be less than .010" thick at any point.

• R

US

(Rural Utilities Service)

g

round rods have a 13 mil copper platin

g

thickness.

S

ect

io

n 1.2.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

19

Section 1

Grounding Components

L

iste

d

4

67

•

Copper Clad Aircraft Tie Down Ground Rods are manufactured of hi

g

h stren

g

th C1018

cold drawn steel with 0.010" thick copper platin

g

.

•

Threads are cold-rolled to provide superior stren

g

th.

•

Use plastic mold #TDGRDM (sold separately) durin

g

installation.

•

See pa

g

e 22 for tool for drivin

g

tie down

g

round rods (34TDDRIVER).

Part No. Rod Size Thread Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

3

41

0

T

D

3

/

4" x 10

'

3/4-10 (1.5" lon

g)

14

5

7

0

348T

D

3

/

4" x 8

'

3/4-10 (1.5" lon

g)

11

5

55

5

88T

D

5/

8" x 8

'

5

/8-11 (1.5" lon

g)

7-1

/2

5

37-1

/2

5

86T

D

5/

8" x 6

'

5

/8-11 (1.5" lon

g)

6

5

30

Part No. Approx. Each Wt. (lbs.)

T

D

G

RDM 1

/4

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

UL

Mark

5

88C

5/

8" x 8

'

1

0

5

50

Yes

5

810C

5/

8" x 10

'

1

2

5

60

Yes

348C 3

/

4" x 8

'

1

5

75

Yes

3

41

0

C3

/

4" x 10

'

18

5

90

Yes

11

0

C 1" x 1

0'

3

1

3

93

Yes

Tie D

o

wn Gr

o

und R

o

ds

Tie D

o

wn Plastic M

o

ld

S

olid Co

pp

er Ground Rods

•

All r

od

s

a

re f

u

ll

d

i

a

meter.

•

For more information refer to Ground Rod table on pa

g

e 335.

APPLICATI

O

N N

O

TES

:

• Manufactured from alloy 110 electrolytic tou

g

h pitch hard temper copper bar. Meets

ASTM B 133 & ASTM B 187.

• Solid copper

g

round electrodes are used when better conductivity and corrosion

resistance is

p

referred.

• Due to softness of solid copper, care must be taken when drivin

g

electrode.

S

ect

io

n 1.2.2 & 1.2.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

20

Section 1

Grounding Components

L

iste

d

4

67

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

With

UPC Label

5

88

G

5/

8" x 8

'

8

5

40

No

5

88GUPC

5/

8" x 8

'

8

5

40

Yes

5

810

G

5/

8" x 10

'

1

0

5

50

No

5

810GUPC

5/

8" x 10

'

1

0

5

50

Yes

348

G

3

/

4" x 8

'

1

2

5

60

No

3

41

0G

3

/

4" x 10

'

1

5

75

No

1

26G

1

/

2" x 6

'

4

5

20

No

1

26

G

U

PC 1

/

2" x 6

'

4

5

20

Yes

128

G

1

/

2" x 8

'

6

5

30

No

128GUPC 1

/

2" x 8

'

6

5

30

Yes

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

UL

Mark

1

2

1

0

SS

3

1

/

2" x 10

'

7

5

35

Yes

5

88SS

3

5/

8" x 8

'

9

5

45

Yes

5

810SS

3

5/

8" x 10

'

11

5

55

Yes

3

41

0

SS

3

/

4" x 10

'

1

5

75

Yes

S

tainless Steel Gr

o

und R

o

ds

G

alvanized Steel Gr

o

und R

o

ds

•

All r

od

s

a

re f

u

ll

d

i

a

meter.

•

For more information refer to Ground Rod table on pa

g

e 335.

•

All r

od

s

a

re f

u

ll

d

i

a

meter.

•

For more information refer to Ground Rod table on pa

g

e 335.

TECHNICAL N

O

TES

:

•

U

L 467 6.9.2.3

(

Summarized

)

A solid rod electrode of co

pp

er or other suitable non-ferrous metal, or a solid rod electrode of

iron or steel with a copper or other suitable non-ferrous metal or stainless steel

j

acket, shall have

a diameter not less than 1

/

2" thick.

• UL 467 6.9.2.5

(

Summarized

)

The stainless steel

j

acket mentioned in 9.2.3 shall not be less than .015 inches thick at any point.

•

U

L 467 6.9.2.8

(

Summarized

)

The stainless steel

j

acket mentioned above on a stainless steel rod, shall be formed of an

austenitic stainless steel of the 18% chromium, 8% nickel t

yp

e.

• Stainless steel

g

round rods are used in corrosive soil conditions.

N

O

TES

:

• Manufactured from zinc coated hi

g

h stren

g

th steel.

• Meets re

q

uirements of NEMA GR-1.

• Preferred electrode when

p

rimar

y

concern is cathodic

p

rotection to structure.

• N

o

n

U

L liste

d

.

S

ect

io

n 1.2.4 & 1.2.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

1

21

Section 1

Grounding Components

L

iste

d

4

67

S

ecti

o

nal Stainless Steel

G

r

o

und R

o

ds N

o

tes

:

S

S-3 = T

yp

e 300 Stainless Steel

-

N

o

n-ferr

ou

s

U

L liste

d

.

O

ther sizes

a

v

a

il

ab

le.

Contact factor

y

for details.

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

UL

Mark

S

58

2

5/

8" x 2

'

2

5

1

0

No

S

58

3

5/

8" x 3

'

3

5

1

5

No

S

585

5/

8" x 5

'

5

25

No

S

588

5/

8" x 8

'

7

5

35

Yes

S

5810

5/

8" x 10

'

9

5

45

Yes

S

348 3

/

4" x 8

'

11

5

55

Yes

S3

41

0

3

/

4" x 10

'

1

3

5

65

Yes

S

11

0

1" x 1

0'

23

3

6

9

Yes

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

UL

Mark

S

582C

5/

8" x 2

'

3

5

1

5

No

S

583C

5/

8" x 3

'

4

5

20

No

S

585C

5/

8" x 5

'

6

5

30

No

S3

4

5

C3

/

4" x 5

'

9

5

45

No

S

1

5C

1" x

5'

1

6

3

4

8

No

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

UL

Mark

S

585SS

3

5/

8" x 5

'

6

5

30

No

S

588SS

3

5/

8" x 8

'

9

5

45

Yes

S

5810SS

3

5/

8" x 10

'

11

5

55

Y

es

S3

41

0

SS

3

/

4" x 10

'

1

5

75

Yes

S

ecti

o

nal Gr

o

und R

o

ds

S

ectional Co

pp

er Clad Steel Ground Rods

S

ectional Solid Co

pp

er Ground Rods

S

ecti

o

nal Stainless Steel Gr

o

und R

o

ds

APPLICATI

O

N N

O

TES

:

• Sectional

g

round rods are used to help reduce

g

round resistance in poor soils such as sand and

g

ravel.

• Doublin

g

round rod len

g

th theoretically reduces resistance 40%.

S

ect

io

n 1.2.6

•

All r

od

s

a

re f

u

ll

d

i

a

meter.

•

For more information refer to Ground Rod table on pa

g

e 335.

•

All r

od

s

a

re f

u

ll

d

i

a

meter.

•

All r

od

s

a

re f

u

ll

d

i

a

meter.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

22

Section 1

Grounding Components

•

C

o

rr

o

si

o

n resist

a

nt silic

o

n

b

r

o

nze

threaded

g

round rod coupler for

s

ectional

g

round rods.

•

Als

o

a

v

a

il

ab

le in st

a

inless steel.

S

tainless steel cou

p

lers are not

U

L Liste

d

.

•

Corrosion resistant bronze

g

round

rod com

p

ression cou

p

ler for use

on non-sectional co

pp

er clad

g

round rods.

L

iste

d

4

67

•

For drivin

g

3/4" tie down

g

round rods, #3410TD (see pa

g

e 19),

w

ithout deformin

g

the eye loop.

•

M

a

n

u

f

a

ct

u

re

d

fr

o

m t

oo

l h

a

r

d

ene

d

sh

o

ck resist

a

nt steel.

•

3-piece desi

g

n allows operator to remove tool in case of a

j

am.

•

Drivin

g

hammer and 3/4"

g

round rod drive bit not included.

Part No. Ground

Rod Size Material Box

Qty.

Approx. Box

Wt. (lbs.)

GRC1

2

1

/

2"

B

r

o

nz

e

5

2-1

/2

GRC1

2

S

1

/

2"

S

t

a

inless Steel

5

2-1

/2

GRC58

5/

8"

B

r

o

nz

e

5

2-1

/2

GRC58S

S

5/

8"

S

t

a

inless Steel

5

2-1

/2

GRC

3

43

/

4"

B

r

o

nz

e

5

2-1

/2

GRC

3

4S

S

3

/

4"

S

t

a

inless Steel

5

2-1

/2

G

R

C

11"

B

r

o

nz

e

5

G

R

C

1

SS

1"

S

t

a

inless Steel

5

Part No. Ground

Rod Size

Box

Qty.

Approx. Box

Wt. (lbs.)

GRCC58

5/

8"

5

2-1

/2

GRCC

34

3

/

4"

5

2-1

/2

Part No. Description Qty. Approx. Each

Wt. (lbs.)

3

4TDDRIVER 3

/

4" Ground Rod Drive

r

EA

11

G

round Rod Cou

p

lers

Tie D

o

wn Gr

o

und R

o

d Driver

L

iste

d

4

67

S

ect

io

n 1.2.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

23

Section 1

Grounding Components

•

Prevents "mushroomin

g

" top o

f

g

round rod while drivin

g

rod.

•

Hi

g

h stren

g

th alloy drivin

g

stud

prevents dama

g

e to the coupler or

g

round rod threads when drivin

g

round rods.

•

SMGRD58U - Ground rod driver with slide hammer. One end is

threaded for use with threaded 5/8"

g

round rods and the other end

i

s for use with tapered 5/8" copper clad steel

g

round rods.

•

SMGRD58USHGR - Ground rod driver with slide hammer, connects

to

g

round rods with 5/8" threads on both ends.

- Used to install or remove threaded

g

round rods.

•

Drives

g

round rods from

g

round level without the need for a ladder or sled

g

e

h

a

mmer.

•

3/4" insert is interchan

g

eable with driver body.

•

Insert prevents driver from slippin

g

off

g

round rod near

g

round level.

•

Insert prevents "mushroomin

g

" top of

g

round rod.

S

MGRD58USHGR

S

MGRD58U

Part No. Description Ground Rod

Size Qty. Approx. Each

Wt. (lbs.)

GRD58

D

river & 5

/

8" Inser

t

1

/

2" & 5

/

8"

EA

23

GRD

3

4I

R

e

p

lacement Inser

t

3

/

4"

EA

6

Part No. Description Qty. Approx. Each

Wt. (lbs.)

S

MGRD58U

5/

8" Ground Rod Drive

r

EA

1

6

S

MGRD58USHGR

5/

8" Ground Rod Drive

r

EA

14

Part No. Ground Rod

Size Qty. Approx. Each

Wt. (lbs.)

GRDS58

5/

8"

EA

2

GRDS

34

3

/

4"

EA

3

Part No. Ground Rod

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

GDS1

2

1

/

2"

5

2-1

/2

GDS58

5/

8"

5

2-1

/2

GDS

34

3

/

4"

5

2-1

/2

G

D

S

11"

3

G

r

o

und R

o

d Driver

G

r

o

und R

o

d Drivers

Drive Sleeve

s

Drive St

uds

S

ect

io

n 1.2.7

•

For Copper Clad Steel

g

round rods.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

24

Section 1

Grounding Components

•

Bronze

g

round rod clamp features a stainless steel "U" bolt

for stren

g

th and corrosion resistance.

•

Provides over 1-1/2" of contact between the

g

round

electr

od

e

a

n

d

c

o

n

du

ct

o

rs.

•

Acc

o

mm

oda

tes tw

o

h

o

riz

o

nt

a

l c

o

n

du

ct

o

rs thr

u

2

50

MCM.

•

Accommodates one vertical conductor u

p

to 500 MCM.

•

Fits all

g

round rods throu

g

h 1" diameter. Ideal for connectin

g

down conductors to

g

round loop conductors.

L

iste

d

9

6

L

iste

d

4

67

Part No. Ground Rod

Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

305

Up

thru 1" #

6

-

500

MCM

5

3

G

round Rod Clam

p

s

Part No. Ground Rod

Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

302U

1

/

2" #

6

S

o

l. -

350

MCM

5

5/

8" #

6

S

o

l. -

350

MCM

3

/

4" #2 S

o

l. - 2

50

MCM

APPLICATI

O

N N

O

TES

:

• Ground Rod Clamps for li

g

htnin

g

protection systems require 1-1/2" of surface contact between

conductor and

g

round rod.

S

ect

io

n 1.2.8

•

Heavy duty bronze

g

round rod clamps.

•

Provides over 1-1

/

2 inches of contact area with cables and

g

round rod.

•

Two stainless steel cap screws secure the cable to the

g

round

electrode for a

p

ositive electrical connection.

L

iste

d

9

6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

25

Section 1

Grounding Components

•

Li

g

ht duty

g

round rod clamp.

•

Bronze cap screw secures the cable to the

g

round electrode.

•

Commonl

y

called acorn or tear dro

p

clam

p

.

L

iste

d

4

67

•

Li

g

ht duty

g

round rod clamp for securin

g

cable to

g

round rod.

•

Eliminates the need to inventor

y

assorted different-size clam

p

s.

•

Replaces a wide ran

g

e of products made for economy, standard duty, heavy

dut

y

and extra heav

y

dut

y

a

pp

lications.

•

M

ad

e fr

o

m c

o

rr

o

si

o

n resist

a

nt silic

o

n

b

r

o

nze.

•

Accommodates 3/8" to 3/4"

g

round rods and #10 Solid to 1/0 Stranded

c

o

n

du

ct

o

r.

•

Tested to 300 inch-

p

ounds.

*

U

L

a

n

d

CSA liste

d

f

o

r Direct B

u

ri

a

l.

Part No. Ground Rod

Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

UL

Mark

300

L

D

1

/

2" 1

0

S

o

l. - #2 Str. 1

0

2

Yes

30

1L

D

5/

8" 1

0

S

o

l. - #2 Str. 1

0

2

Yes

302

L

D

3

/

4" 1

0

S

o

l. - #2 Str. 1

0

2

Yes

303

L

D

1" 8 Sol. - 4

/

01

0

6

Yes

Part No. Ground Rod

Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

UL

Listed*

302U

GR

C

3

/

8" 1

/

0 - 10 Sol. 1

0

2

No

1

/

2" 1

/

0 - 10 Sol. 1

0

2

Yes

5/

8" 1

/

0 - 10 Sol. 1

0

2

Yes

3

/

4" 1

/

0 - 8 Sol. 1

0

2

Yes

G

round Rod Clam

p

s

U

niversal Ground Rod Clamp - Li

g

ht Dut

y

L

iste

d

4

67

APPLICATI

O

N N

O

TES

:

• Ground Rod Clamps for li

g

htnin

g

protection systems require 1-1/2" of surface contact between

conductor and

g

round rod.

• Li

g

ht duty series (300LD, 301LD, 302LD & 302UGRC) acceptable for electrical

g

roundin

g

, but not

li

g

htnin

g

protection.

S

ect

io

n 1.2.8

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

26

Section 1

Grounding Components

•

350 Series heav

y

dut

y

bronze

ﬂ oor rece

p

tacle features a

ﬂ

u

sh m

ou

nt c

o

ver

a

tt

a

che

d

t

o

the main bod

y

via a stainless

s

teel

ba

ll ch

a

in.

•

Br

a

ss

ba

ll st

ud

l

o

c

a

te

d

insi

d

e

the rece

p

tacle

p

rovides

the termination

p

oint for

g

round clamps.

•

Br

a

ss

ba

ll st

ud

is rem

o

v

ab

le.

U

ses 1

/

2" stud #BBSTUD12.

•

Rece

p

tacle to

p

is 3" in

diameter, hei

g

ht is 3-1/2" tall.

•

Similar to 350 Series exce

p

t

fe

a

t

u

res

a

b

r

o

nze

dua

l

c

ab

le c

o

nnect

o

r.

•

Acce

p

ts all conductors u

p

to 4

/

0.

•

Br

a

ss

ba

ll st

ud

is rem

o

v

ab

le.

U

ses 1

/

2" stud #BBSTUD12.

•

Rece

p

tacle to

p

is 3" in

diameter, hei

g

ht is 3-1/2" tall.

•

Used as re

p

lacement studs

for

g

round receptacles.

•

C

a

n

a

ls

o

b

e m

ou

nte

d

o

n

g

round bars.

•

Brass Ball Stud: 3

/

4" in

diameter, 1-1/2" total

l

en

g

th.

•

Ground receptacle desi

g

ned to be exothermically connected

to a

g

round rod.

S

ee pa

g

e 320 for mold styles.

•

Brass ball stud is removable. Uses 1

/

2" stud #BBSTUD12.

Part No. Ground Rod

Size

Conductor

Type Qty. Approx. Each

Wt. (lbs.)

350

-4S

S

1

/

2"

S

et

S

cre

w

EA

2

350

-

5

S

5/

8"

S

et

S

cre

w

EA

2

350

-

6

S

3

/

4"

S

et

S

cre

w

EA

2

350

-4T 1

/

2"

T

hre

ad

e

d

EA

2

350

-

5

T

5/

8"

T

hre

ad

e

d

EA

2

350

-

6

T3

/

4"

T

hre

ad

e

d

EA

2

Part No. Ground Rod

Size

Conductor

Type Qty. Approx. Each

Wt. (lbs.)

35

1-4S

S

1

/

2"

S

et

S

cre

w

EA

2

35

1-

5

S

5/

8"

S

et

S

cre

w

EA

2

35

1-

6

S

3

/

4"

S

et

S

cre

w

EA

2

35

1-4T 1

/

2"

T

hre

ad

e

d

EA

2

35

1-

5

T

5/

8"

T

hre

ad

e

d

EA

2

35

1-

6

T3

/

4"

T

hre

ad

e

d

EA

2

Part No. Qty. Approx. Each

Wt. (lbs.)

SG

RX

EA

1-1

/

4

Part No. Thread

Size Qty. Approx. Each

Wt. (lbs.)

B

S

T

U

D1

4

1

/

4"

EA

1

/2

B

BSTUD38 3

/

8"

EA

1

/2

B

BST

U

D1

2

1

/

2"

EA

1

/2

G

round Rece

p

tacles

Bra

ss

Ball St

uds

APPLICATI

O

N N

O

TES

:

• Ground Receptacles are used when temporary

g

rounds must be established.

• Used for

g

roundin

g

aircrafts durin

g

refuelin

g

.

• 351 Series accept

g

round loop conductors; important when establishin

g

an equipotential

g

round plane.

S

ect

io

n 1.2.9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

7

27

Section 1

Grounding Components

O

ther

s

ize

s

an

d

thickne

ss

e

s

are available.

Please contact factor

y

for more information.

•

Co

pp

er Ground Plate features two dual cable connectors

f

o

r

a

sec

u

re electric

a

l c

o

nnecti

o

n.

L

iste

d

9

6

Part No. Ground Plate

Size

Thickness

(Inches)

Approx. Each

Wt. (lbs.)

335

18" x 18"

.032

6

336

24" x 24"

.032

9

•

Same as above except only has a sin

g

le cable connector.

L

iste

d

9

6

Part No. Ground Plate

Size

Thickness

(Inches)

Approx. Each

Wt. (lbs.)

335

-1 18" x 18"

.032

5

336

-1 24" x 24"

.032

8

•

Copper Ground Plate features an 18" or 24" (dependin

g

on the size

o

f the

p

late

)

co

pp

er conductor exothermicall

y

welded to the

p

late.

•

Thickness is .

03

2 inches.

Part No. Ground Plate

Size

Conductor

(AWG)

Approx. Each

Wt. (lbs.)

GP18182T 18" x 18"

2

T

4

GP18184

/

0 18" x 18"

4/

0

4

-1

/2

GP

2

4

2

4

2

T 24" x 24"

2

T

6

-1

/2

GP24244

/

0 24" x 24"

4/

0

7

C

o

pp

er Ground Plates

S

ect

io

n 1.2.10

T

ECHNICAL N

O

TES

:

•NEC 2011 Article 250.52

(

A

)(

7

)

(

Summarized

)

Each

p

late electrode shall ex

p

ose not less than 0.186 m

2

(

2 f

t

2

) of surface to exterior soil. Electrodes

of non-ferrous metal shall be at least 1.5 mm

(

0.06 in.

)

in thickness.

•

NEC 2011 Article 250.53

(

A

)

Rod, Pi

p

e, and Plate Electrodes. Where

p

racticable, rod,

p

i

p

e and

p

late electrodes shall be embedded

below

p

ermanent moisture level. Rod,

p

i

p

e and

p

late electrodes shall be free from nonconductive

coatin

g

s such as paint or enamel.

APPLICATI

O

N N

O

TES

:

• Copper Ground Plates are used in areas havin

g

little or no top soil.

• Can also be used to enhance

g

round

g

rid systems.

• Can be used in con

j

unction with earth enhancement material such as Ultraﬁ ll.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

8

28

Section 1

Grounding Components

•

1/4" thick bare copper

g

round plate.

•

Field connection re

q

uired.

•

Meets

g

roundin

g

requirements of the National Electrical Code.

•

1/4" x 24" x 24"

g

round plate with zi

g

-za

g

sheared ed

g

es provides 66%

more ed

g

e surface area than conventional

g

round plates.

•

5' lon

g

4/0-7 strand tail exothermically welded to center of plate.

•

Meets

g

roundin

g

requirements of the National Electrical Code.

•

Thickness is .2

5

inches.

L

iste

d

9

6

O

ther

s

ize

s

an

d

thickne

ss

e

s

are available.

Please contact factor

y

for more information.

•

Copper Ground Plate features a 12" or 24" (dependin

g

on the size

o

f the

p

late

)

co

pp

er conductor exothermicall

y

welded to the

p

late.

•

Meets

g

roundin

g

requirements of the National Electrical Code.

•

Thickness is .

06

2 inches.

Part No. Ground Plate

Size

Conductor

(AWG)

Approx. Each

Wt. (lbs.)

GP

062

1

2

1

22

T 12" x 12"

2

T 3-1

/2

GP06212124

/

0 12" x 12"

4/

0 3-1

/2

GP

062

1

22

4

2

T 12" x 24"

2

T

6

-1

/2

GP06212244

/

0 12" x 24"

4/

0

7

Part No. Ground Plate

Size

Thickness

(Inches)

Approx. Each

Wt. (lbs.)

GP141818 18" x 18"

.25

27

GP14

2

4

2

4

N

24" x 24"

.25

47

Part No. Ground Plate

Size

Conductor

(AWG)

Approx. Each

Wt. (lbs.)

GP14

2

4

2

4JD

P

24" x 24"

4/

0

5

2-1

/2

NEC Com

p

liant Co

pp

er Ground Plates

T

ECHNICAL N

O

TES

:

• NEC 2011 Article 250.52

(

A

)(

7

)

(

Summarized

)

Each

p

late electrode shall ex

p

ose not less than 0.186 m

2

(

2 ft

2

)

of surface to exterior soil. Electrodes

of non-ferrous metal shall be at least 1.5 mm

(

0.06 in.

)

in thickness.

•

NEC 2011 Article 250.53

(

A

)

Rod, Pi

p

e, and Plate Electrodes. Where

p

racticable, rod,

p

i

p

e and

p

late electrodes shall be embedded

below

p

ermanent moisture level. Rod,

p

i

p

e and

p

late electrodes shall be free from nonconductive

coatin

g

s such as paint or enamel.

APPLICATI

O

N N

O

TES

:

• Copper Ground Plates are used in areas havin

g

little or no top soil.

• Can also be used to enhance

g

round

g

rid systems.

• Can be used in con

j

unction with earth enhancement material such as Ultraﬁ ll.

S

ect

io

n 1.2.10

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

29

Section 1

Grounding Components

Enhanced Gr

o

und R

o

ds

W

h

a

t is

a

n Enh

a

nce

d

Gr

ou

n

d

R

od?

S

im

p

l

y

p

ut, an Enhanced Ground Rod is a

conductive hollow tube

g

round rod, usually

m

a

n

u

f

a

ct

u

re

d

fr

o

m

300

st

a

inless steel

o

r

copper. They contain special hy

g

roscopic,

electrol

y

tic salts. These salts form a saline

s

olution by absorbin

g

moisture out of the

atmos

p

here. This saline solution leaches out

o

f the bottom of the rod, which

g

radually

l

owers resistivity of the surroundin

g

soil,

formin

g

"electrolytic roots" over time.

T

he salt mixture is critical. Har

g

er utilizes a

s

pecial combination of Ma

g

nesium Sulfate

a

n

d

C

a

lci

u

m Chl

o

ri

d

e. C

a

lci

u

m Chl

o

ri

d

e is

an “active” salt, which continuall

y

draws

m

o

ist

u

re

ou

t

o

f the

a

ir

a

n

d

f

o

rms the

s

olution. Man

y

other

p

roviders of this t

yp

e

o

f electr

od

e

u

tilize s

a

lts s

u

ch

a

s s

od

i

u

m

chloride, some even use common water

s

oftener

p

ellets. These salts do not draw

moisture out of the air, the

y

must be

activated by addin

g

water. This may lower

resistivit

y

initiall

y

, however, unless water

i

s continuall

y

added, the salts dr

y

out over

time and resistivity of the electrode

g

oes

back u

p

.

T

o increase the efﬁ cac

y

of the Enhanced Ground

R

od, a very low resistance

g

round enhancement

material is placed around the rod. Har

g

er proudly

u

ses Ultraﬁ ll; an ultra-low resistance carbon

ba

se

d

m

a

teri

a

l.

H

ar

g

er exothermically attaches a conductor o

f

y

our choice to the enhanced

g

round rod. This

c

o

n

du

ct

o

r is c

a

lle

d

the t

a

il. The t

a

il

d

irecti

o

n is

v

ery important. Har

g

er provides a desi

g

n which

allows the current, either li

g

htnin

g

or electrical

fault, to maintain a downward slopin

g

path to

g

round. Most manufacturers utilize a desi

g

n

w

hich forces li

g

htnin

g

to

g

o “uphill” before

reachin

g

the

g

round rod. Some manufactures

claim a superior “x” desi

g

n. Althou

g

h at ﬁ rst this

s

ounds

g

ood, it causes the contractor to make

twice as many connections, thus increasin

g

the

c

o

st

o

f inst

a

ll

a

ti

o

n.

6" DIA. MIN.

H

ar

g

er offers two basic styles, vertical and horizontal (L-shaped). We also offer a variety of len

g

ths,

s

ectionals and different kits to meet

y

our s

p

eciﬁ c re

q

uirements.

Vertica

l

H

o

riz

o

nta

l

S

ect

io

n 1.2.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3030

Section 1

Grounding Components

T

he Enhanced Ground Rod Numberin

g

System allows you to customize the product to meet your speciﬁ c

needs. In the above example, the product speciﬁ ed is a stainless steel, 10' lon

g

, L-shaped

g

round rod that

i

ncludes an inspection well and 2 - 50 pound ba

g

s of Ultraﬁ ll with a #2 solid tinned 5' tail exothermically

w

elded to the rod. The

p

art number i

s

E

G

RSS1

0

LW

G

2T

.

Vertic

a

l

Ho

riz

o

nt

a

l "L"

E

nh

a

nce

d

Gr

ou

n

d

Rod

L

en

g

t

h

(

ft.

)

S

t

y

l

e

Vertic

a

l - Le

a

ve Bl

a

nk

Ho

riz

o

nt

a

l - A

dd

L

Ins

p

ection Well

Incl

ud

e in Kit - A

dd

W

N

one Re

q

uired - Leave Blank

U

ltr

a

ﬁ ll

Gr

ou

n

d

Ma

teri

a

l

Incl

ud

e in Kit - A

dd

G

N

one Re

q

uired - Leave Blank

C

o

n

du

ct

o

r

Typ

e

T

o s

p

ecif

y

t

yp

e

a

n

d

wire c

od

e

E

GR SS 1

0

L W G

2

T

Ma

teri

a

l

Co

pp

er - Leave Blank

S

t

a

inless Steel - A

dd

S

Enhanced Ground Rod Numberin

g

Syste

m

L

iste

d

4

67

TECHNICAL N

O

TES

:

•

U

L 467 6.9.3.1

(

Summarized

)

A hollow-tube, chemically-char

g

ed-rod electrode shall:

a

)

Be constructed of co

pp

er or an e

q

uivalent material resistant to the corrosive effects of moist soil;

b

)

Have an internal diameter not less than 2 inches and a wall thickness not less than .080 inch; and

c

)

If the means of installation is not obvious, be accom

p

anied b

y

ade

q

uate installation instructions.

•

U

L 467 6.9.3.2

(

Summarized

)

The chemical char

g

e within the rod electrode described in 9.3.1 shall be a substance that does not

cause the electrode to corrode at a faster rate than an electrode constructed of 3

/

4 inch trade size

ri

g

id ferrous metal conduit.

•

U

L 467 6.9.3.3

(

Summarized

)

With reference to 9.3.2, a chemical char

g

e of 60 percent sodium chloride and 40 percent calcium

chloride may be used if the total wei

g

ht of the char

g

e is less than 11 pounds.

S

ect

io

n 1.2.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

1

31

Section 1

Grounding Components

•

Other sizes and conductor t

yp

es available. Contact the factor

y

for details.

*

5' enhanced

g

round rods are not UL listed.

L

Part No. Length Inspection

Well

Ultraﬁ ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

E

GR5WG4

/

0*

5'

Yes

1

5

' - 4

/

0 Stranded 80

E

GR8WG2T 8

'

Yes

2

5

' - #2 S

o

li

d

Tinne

d

1

35

E

GR8WG2

/

08

'

Yes

2

5

' - 2

/

0 Stranded 14

0

E

GR8WG4

/

08

'

Yes

2

5

' - 4

/

0 Stranded 14

5

E

GR1

0

WG

2

T1

0'

Yes

2

5

' - #2 S

o

li

d

Tinne

d

185

E

GR10WG2

/

01

0'

Yes

2

5

' - 2

/

0 Stranded 19

0

E

GR10WG4

/

01

0'

Yes

2

5

' - 4

/

0 Stranded 19

5

E

GR

20

WG

2

T2

0'

Yes

4

5

' - #2 S

o

li

d

Tinne

d

320

E

GR20WG2

/

02

0'

Yes

4

5

' - 2

/

0 Stranded

325

E

GR20WG4

/

02

0'

Yes

4

5

' - 4

/

0 Stranded

330

C

o

pp

er Vertical Enhanced Ground Rod Kits

L

iste

d

4

67

APPLICATI

O

N N

O

TES

:

• Enhanced

g

rounds are used in hi

g

h resistivity soil conditions and when low resistance

g

round

electrode s

y

stems are critical.

• Conductor is welded 18" down from the to

p

.

• Outside diameter of co

pp

er tube is 2-1/8".

S

ect

io

n 1.2.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

2

32

Section 1

Grounding Components

L

iste

d

4

67

•

Other sizes and conductor t

yp

es available. Contact the factor

y

for details.

*

N

o

min

a

l

d

imensi

o

ns.

2

6

"

L

Part No. Dims

H* x L*

Inspection

Well

Ultraﬁ ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

E

GR8LWG2T 2' x 8

'

Yes

2

5

' - #2 S

o

li

d

Tinne

d

1

50

E

GR8LWG2

/

0 2' x 8

'

Yes

2

5

' - 2

/

0 Stranded 1

55

E

GR8LWG4

/

0 2' x 8

'

Yes

2

5

' - 4

/

0 Stranded 1

60

E

GR1

0

LWG

2

T 2' x 1

0'

Yes

2

5

' - #2 S

o

li

d

Tinne

d

205

E

GR10LWG2

/

0 2' x 1

0'

Yes

2

5

' - 2

/

0 Stranded

2

1

0

E

GR10LWG4

/

0 2' x 1

0'

Yes

2

5

' - 4

/

0 Stranded

2

1

5

E

GR

20

LWG

2

T 2' x 2

0'

Yes

4

5

' - #2 S

o

li

d

Tinne

d

3

4

0

E

GR20LWG2

/

0 2' x 2

0'

Yes

4

5

' - 2

/

0 Stranded

3

4

5

E

GR20LWG4

/

0 2' x 2

0'

Yes

4

5

' - 4

/

0 Stranded

350

C

o

pp

er Horizontal L-sha

p

ed Enhanced Ground Rod Kits

APPLICATI

O

N N

O

TES

:

• Enhanced

g

rounds are used in hi

g

h resistivity soil conditions and when low resistance

g

round

electrode s

y

stems are critical.

•

L

-shaped enhanced

g

round rods are used when proper depth cannot be achieved due to physical

c

o

n

d

iti

o

ns s

u

ch

a

s

b

e

d

r

o

ck.

• Conductor is welded 11" down from the to

p

.

• Outside diameter of co

pp

er tube is 2-1/8".

S

ect

io

n 1.2.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

33

Section 1

Grounding Components

•

M

a

n

u

f

a

ct

u

re

d

fr

o

m c

o

rr

o

si

o

n resist

a

nt

300

series st

a

inless steel.

•

Other sizes and conductor t

yp

es available. Contact the factor

y

for details.

*

5' enhanced

g

round rods are not UL listed.

L

Part No. Length Inspection

Well

Ultraﬁ ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

E

GRSS5WG4

/

0*

5'

Yes

1

5

' - 4

/

0 Stranded 80

E

GRSS8WG2T 8

'

Yes

2

5

' - #2 S

o

li

d

Tinne

d

1

35

E

GRSS8WG2

/

08

'

Yes

2

5

' - 2

/

0 Stranded 14

0

E

GRSS8WG4

/

08

'

Yes

2

5

' - 4

/

0 Stranded 14

5

E

GRSS1

0

WG

2

T1

0'

Yes

2

5

' - #2 S

o

li

d

Tinne

d

185

E

GRSS10WG2

/

01

0'

Yes

2

5

' - 2

/

0 Stranded 19

0

E

GRSS10WG4

/

01

0'

Yes

2

5

' - 4

/

0 Stranded 19

5

E

GRSS

20

WG

2

T2

0'

Yes

4

5

' - #2 S

o

li

d

Tinne

d

320

E

GRSS20WG2

/

02

0'

Yes

4

5

' - 2

/

0 Stranded

325

E

GRSS20WG4

/

02

0'

Yes

4

5

' - 4

/

0 Stranded

330

S

tainless Steel Vertical Enhanced Gr

o

und R

o

d Kits

L

iste

d

4

67

APPLICATI

O

N N

O

TES

:

• Enhanced

g

rounds are used in hi

g

h resistivity soil conditions and when low resistance

g

round

electrode s

y

stems are critical.

• Excellent for corrosive soils or cathodic

p

rotection a

pp

lications.

• Conductor is welded 18" down from the to

p

.

• Outside diameter of stainless steel tube is 2-3

/

8".

S

ect

io

n 1.2.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

34

Section 1

Grounding Components

L

iste

d

4

67

•

M

a

n

u

f

a

ct

u

re

d

fr

o

m c

o

rr

o

si

o

n resist

a

nt

300

series st

a

inless steel.

•

Other sizes and conductor t

yp

es available. Contact the factor

y

for details.

*

N

o

min

a

l Dimensi

o

n

s

L

2

6

"

Part No. Dims.

H* x L*

Inspection

Well

Ultraﬁ ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

E

GRSS8LWG2T 2' x 8

'

Yes

2

5

' - #2 S

o

li

d

Tinne

d

1

50

E

GRSS8LWG2

/

0 2' x 8

'

Yes

2

5

' - 2

/

0 Stranded 1

55

E

GRSS8LWG4

/

0 2' x 8

'

Yes

2

5

' - 4

/

0 Stranded 1

60

E

GRSS1

0

LWG

2

T 2' x 1

0'

Yes

2

5

' - #2 S

o

li

d

Tinne

d

205

E

GRSS10LWG2

/

0 2' x 1

0'

Yes

2

5

' - 2

/

0 Stranded

2

1

0

E

GRSS10LWG4

/

0 2' x 1

0'

Yes

2

5

' - 4

/

0 Stranded

2

1

5

E

GRSS

20

LWG

2

T 2' x 2

0'

Yes

4

5

' - #2 S

o

li

d

Tinne

d

3

4

0

E

GRSS20LWG2

/

0 2' x 2

0'

Yes

4

5

' - 2

/

0 Stranded

3

4

5

E

GRSS20LWG4

/

0 2' x 2

0'

Yes

4

5

' - 4

/

0 Stranded

350

S

tainless Steel Horizontal L-sha

p

ed

Enhanced Gr

o

und R

o

d Kits

APPLICATI

O

N N

O

TES

:

• Enhanced

g

rounds are used in hi

g

h resistivity soil conditions and when low resistance

g

round

electrode s

y

stems are critical.

•

L

-shaped enhanced

g

round rods are used when proper depth cannot be achieved due to physical

c

o

n

d

iti

o

ns s

u

ch

a

s

b

e

d

r

o

ck.

• Excellent for corrosive soils or cathodic

p

rotection a

pp

lications.

• Conductor is welded 11" down from the to

p

.

• Outside diameter of stainless steel tube is 2-3

/

8".

S

ect

io

n 1.2.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

35

Section 1

Grounding Components

L

iste

d

4

67

•

Other size conductors available. Contact the factor

y

for details.

Part No. Overall

Length

Section

Length

Inspection

Well

Ultraﬁ ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

S

EGR1

0

WG

2

T1

0'

5'

Yes

2

5

' - #2 S

o

li

d

Tinne

d

185

S

EGR10WG2

/

01

0'

5'

Yes

2

5

' - 2

/

0 Stranded 19

0

S

EGR10WG4

/

01

0'

5'

Yes

2

5

' - 4

/

0 Stranded 19

5

S

EGR

20

WG

2

T2

0'

1

0'

Yes

4

5

' - #2 S

o

li

d

Tinne

d

320

S

EGR20WG2

/

02

0'

1

0'

Yes

4

5

' - 2

/

0 Stranded

325

S

EGR20WG4

/

02

0'

1

0'

Yes

4

5

' - 4

/

0 Stranded

330

S

EGR

30

WG

2

T

30'

1

5'

Yes

6

5

' - #2 S

o

li

d

Tinne

d

450

S

EGR30WG2

/

0

30'

1

5'

Yes

6

5

' - 2

/

0 Stranded

455

S

EGR30WG4

/

0

30'

1

5'

Yes

6

5

' - 4

/

0 Stranded

460

S

EGR4

0

WG

2

T

40'

2

0'

Yes

8

5

' - #2 S

o

li

d

Tinne

d

5

85

S

EGR40WG2

/

0

40'

2

0'

Yes

8

5

' - 2

/

0 Stranded

5

9

0

S

EGR40WG4

/

0

40'

2

0'

Yes

8

5

' - 4

/

0 Stranded

5

9

5

C

o

pp

er Sectional Enhanced Ground Rod Kits

APPLICATI

O

N N

O

TES

:

• Used where there are vertical hei

g

ht restrictions or when len

g

ths

g

reater than 20' are desired.

• Conductor is welded 18" down from the to

p

.

• Outside diameter of co

pp

er tube is 2-1/8".

S

ect

io

n 1.2.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3636

Section 1

Grounding Components

Vertical A

pp

lications

:

Au

g

er hole to required depth.

Insert electr

od

e in center

o

f h

o

le.

P

our Ultraﬁ ll to

p

ro

p

er de

p

th. The

chart located to the ri

g

ht will help

d

etermine h

o

w m

u

ch

U

ltr

a

ﬁ ll will

be re

q

uired.

Horizontal A

pp

lications

:

P

our enou

g

h Ultraﬁ ll to cover

bo

tt

o

m

o

f trench. Pl

a

ce the

g

round electrode into trench.

Pou

r in

add

iti

o

n

a

l

U

ltr

a

ﬁ ll t

o

c

o

ver

electrode to the desired de

p

th.

F

or example, placin

g

a 5/8" x 10'

g

round rod in

a 4" hole would re

q

uire 30

p

ounds of Ultraﬁ ll.

(

3.0 x 10 = 30

p

ounds

)

F

or example, usin

g

2" of material in a 6" wide

by 10' lon

g

trench would require 30 pounds o

f

U

ltraﬁ ll.

(

3.0 x 10 = 30

p

ounds

)

Liquid Mixin

g

Instructions

:

T

o mix Ultraﬁ ll into a slurry for pumpin

g

applications, use the

followin

g

formula:

6

p

arts wate

r

1

p

art bentonite

1

p

art Ultraﬁ ll.

Installati

o

n Instructi

o

ns

U

ltraﬁ ll is a low resistance carbon based backﬁ ll material, which

dramatically lowers

g

round system resistance in difﬁ cult soil situations.

U

ltraﬁ ll contains no bentonite or concrete com

p

onents, which, in ver

y

dry conditions, can cause shrinka

g

e around the

g

round electrode, thus

renderin

g

it ineffective.

U

ltraﬁ ll is ideal for use in rocky soil, sand,

g

ravel or any other hi

g

h

resist

a

nce s

o

il c

o

n

d

iti

o

ns. It is

a

ls

o

the i

d

e

a

l

ba

ckﬁ ll m

a

teri

a

l f

o

r

u

se

around enhanced

g

round rods and

g

round

g

rid systems.

U

ltraﬁ ll is eas

y

to use, safe and effective. Unlike other backﬁ ll

p

roducts,

U

ltraﬁ ll is relatively dust free and does not require mixin

g

in water prior

t

o

inst

a

ll

a

ti

o

n.

U

ltraﬁ ll may be wither used in a horzontal trench or

g

rid, or in vertical

a

pp

lications. Ultraﬁ ll is available in 25 and 50

p

ound coated woven

polypropylene ba

g

s.

Pounds of Ultraﬁ ll Required Per FootPounds of Ultraﬁ ll Required Per Foot

Hole Size

5/

8" Ground Rod 2" EGR

3

.

0

2

.

2

6

"

6

.9

6

.1

8" 1

2

.

3

11.

5

1

0

" 19.

3

18.5

12" 27.8

2

7.

0

Pounds of Ultraﬁ ll Required Per FootPounds of Ultraﬁ ll Required Per Foot

T

hickness of Ultraﬁ ll

(

Inches

)

1

"

2

"

3

"

4

"

4

"1.

0

2

.

0

3

.

0

3

.9

6

"1.

5

3

.

0

4

.

4

5

.9

8

"

2

.

0

3

.9

5

.9 7.9

10

"

2

.

5

4

.9

7

.

4

9

.9

1

2"

3

.

0

5

.9 8.9 11.8

Part No. Approx. Wt.

U

LTRAFILL

25

2

5

l

b

s.

ULTRAFILL

50

l

b

s.

U

ltraﬁ ll - Earth

(

Ground

)

Enhancement Materia

l

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

7

37

Section 1

Grounding Components

•

For

g

roundin

g

and li

g

htnin

g

protection of

g

olf course

i

rri

g

ation systems.

•

Kit incl

ud

e

s:

(1) 5/8" x 8'

g

round rod

(2) 50 lb. ba

g

s of Ultraﬁ ll earth enhancement material

(1) Flint i

g

nite

r

(

1

)

#G21-588 Uni-shot exothermic weld metal

(

1

)

8' co

pp

er

p

late with a 25' tail of #6 AWG wir

e

•

For

g

roundin

g

and li

g

htnin

g

protection of

g

olf course

i

rri

g

ation systems.

•

Used when connectin

g

two kits to sin

g

le irri

g

ation

c

o

ntr

o

ller.

•

Kit incl

ud

e

s:

(1) 5/8" x 8'

g

round rod

(4) 50 lb. ba

g

s of Ultraﬁ ll earth enhancemen

t

m

a

teri

a

l

(1) Flint i

g

nite

r

(

1

)

#G31-588 Uni-shot exothermic weld metal

(

2

)

8' co

pp

er

p

late with a 25' tail of #6 AWG wir

e

#G

2

1 C

o

nnecti

on

#G

3

1 C

o

nnecti

on

Part No. Approx. Wt.

IRR

G

RDKIT1 117 l

b

s.

Part No. Approx. Wt.

IRRGRDKIT

2

227 l

b

s.

Irri

g

ation Groundin

g

Kits

S

ect

io

n 1.2.13

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

38

Section 1

Grounding Components

•

Consists of three 5/8" x 2' copper clad sectional

g

round rods,

thus achievin

g

an overall depth of 6'.

•

Also contains three 5/8"

g

round rod couplers, one 5/8" drive

s

tud, one u-bolt

g

round rod clamp and one 5/8" eyelet.

•

Consists of three 5/8" x 3' copper clad sectional

g

round rods,

thus achievin

g

an overall depth of 9'.

•

Also contains three 5/8"

g

round rod couplers, one 5/8" drive

s

tud, one u-bolt

g

round rod clamp and one 5/8" eyelet.

6 FT.

NOM.

9 FT.

NOM.

Part No. Approx. Each Wt. (lbs.)

M

OBGRDSTK58

2

14

Part No. Approx. Each Wt. (lbs.)

M

OBGRDSTK58

3

20

M

o

bile Gr

o

und Stake Kits

APPLICATI

O

N N

O

TES

:

• Mobile

g

round stakes provide temporary

g

rounds for military communications vehicles, tanks,

COWs (Cell-site On Wheels), etc. Usually a

g

round loop is installed around the vehicle to help

provide an equipotential

g

round plane. Eyelet provides for easy means of removal.

S

ect

io

n 1.2.1

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

9

39

Section 1

Grounding Components

•

NSN 5975-01-497-0438

•

Consists of three 5/8" x 2' copper clad sectional

g

round rods,

thus achievin

g

an overall depth of 6'.

•

Also contains three 5/8"

g

round rod couplers, one 5/8" drive

s

tud and one u-bolt

g

round rod clamp.

•

Bottom rod has tappered end to facilitate drivin

g

.

•

NSN

5

97

5

-

0

1-497-149

6

•

Consists of three 5/8" x 3' copper clad sectional

g

round rods,

thus achievin

g

an overall depth of 9'.

•

Also contains three 5/8"

g

round rod couplers, one 5/8" drive

s

tud and one u-bolt

g

round rod clamp.

•

Bottom rod has tappered end to facilitate drivin

g

.9 FT.

NOM.

Part No. Approx. Each Wt. (lbs.)

5

82GTEKIT 13-1

/

4

Part No. Approx. Each Wt. (lbs.)

5

83GTEKIT 19-1

/

4

M

o

bile Gr

o

und Stake Kits

APPLICATI

O

N N

O

TES

:

• Mobile

g

round stakes provide temporary

g

rounds for military communications vehicles, tanks,

COWs (Cell-site On Wheels), etc. Usually a

g

round loop is installed around the vehicle to help

provide an equipotential

g

round plane. Eyelet provides for easy means of removal.

S

ect

io

n 1.2.1

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

40

Section 1

Grounding Components

•

Lid & Grade Rin

g

manufactured from 20,000 PSI hi

g

h density

p

ol

y

mer concrete.

•

Body manufactured from sheet moldin

g

compound for

exceptional tou

g

hness and reduced wei

g

ht.

•

Comes with 20,000# rated covers.

•

Suitable for installation and use throu

g

h a temperature ran

g

e

o

f -4

0

°C t

o

+9

0

°C.

•

Gra

y

color.

*

GAW121224HD is a two piece stackable, each 12" hi

g

h.

Li

g

ht Wei

g

ht Polymer Concrete

GAW132418H

D

GAW1

2

1

2

1

2

H

D

GAW121218H

D

GAW121224HD*

Part No. Dimensions Approx. Each Wt. (lbs.)

GAW1

2

1

2

1

2

H

D

12" x 12" x 12" dee

p

52

GAW121218H

D

12" x 12" x 18" dee

p

57

GAW121224HD* 12" x 12" x 24" dee

p

67

GAW132418H

D

13" x 24" x 18" dee

p

9

7-1

/2

G

r

o

und Access Wells

ASTM C-857 S

p

eciﬁ cations

C

over T

yp

e

C

over Rat

i

n

g

s Live Loa

d

30% Safet

y

Test Loa

d

T

e

s

t

A

rea

H

eav

y

D

ut

y

10 Ton GVW

(

20,000#

)

8,000# 10,400# 22,568# 1

0

" x 1

0

"

20,000# boxes and covers ma

y

be

p

laced in locations that ma

y

see occasional non-deliberate heav

y

vehicles.

Covers exceed their ratin

g

by at least 20% and exceed ASTM test loads. No polymer concrete box or cover

should be

p

laced in a full trafﬁ c, H-20, a

pp

lication. Meets W.U.C. 3.6.

•

GVW = Gross Vehicle Wei

g

h

t

S

ect

io

n 1.2.15

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

41

Section 1

Grounding Components

•

Available in 8", 10", 12" and 18" diameters.

•

Di

a

meter is me

a

s

u

re

d

o

n insi

d

e

d

i

a

meter

o

f

a

ccess well

bo

tt

o

m.

•

Must be shi

pp

ed b

y

truck onl

y

.

•

Available in 8", 10" and 12" diameters.

•

Di

a

meter is me

a

s

u

re

d

o

n insi

d

e

d

i

a

meter

o

f

a

ccess well

bo

tt

o

m.

•

Must be shi

pp

ed b

y

truck onl

y

.

Be

ll

P

i

pe

Be

ll

P

i

pe

Part No. Nominal

Size Length Bell I.D.

Minimum

Pipe I.D.

(Approx.) Cover Type Approx. Each

Wt. (lbs.)

358T 8" 24" 10-1

/

2" 8" C

a

st Ir

o

n Gr

a

te

d

57

360

T1

0

" 24" 12-3

/

4" 1

0

"C

a

st Ir

o

n Gr

a

te

d

8

3

362

T 12" 24" 15-1

/

8" 12" C

a

st Ir

o

n Gr

a

te

d

14

0

368T 18" 24" 22-1

/

4" 18" C

a

st Ir

o

n Gr

a

te

d

222

Part No. Nominal

Size Length Bell I.D.

Minimum

Pipe I.D.

(Approx.) Cover Type Approx. Each

Wt. (lbs.)

358TC 8" 24" 10-1

/

2" 8"

Co

ncrete 7

0

360

TC 1

0

" 24" 12-3

/

4" 1

0

"

Co

ncrete

97

362

TC 12" 24" 15-1

/

8" 12"

Co

ncrete 1

5

1

G

r

o

und Access Wells

Tile Well with Grated C

o

ver

Tile Well with C

o

ncrete C

o

ver

S

ect

io

n 1.2.15

APPLICATI

O

N N

O

TES

:

• Provides ready access to

g

round electrode for testin

g

and inspection purposes.

• To prevent displacement by frost, the access well must be lon

g

er than the frost line is deep.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

2

42

Section 1

Grounding Components

•

Available in 10", 12" and 18" diameters.

•

Sche

du

le 4

0

PVC wells fe

a

t

u

re

a

b

elle

d

h

ub

.

•

Flat steel covers are 3/16" thick commercial

g

rade steel with a zinc/ultraseal coatin

g

.

•

Other lids available. See pa

g

e 45.

G

r

o

und Access Wells

PVC Belled Hub Wells with C

o

ver

360

PB

G

360

PB

S

360

PBST

P

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

360

PB

G

1

0

" 24" C

a

st Ir

o

n Gr

a

te

d

20

360

PB

S

1

0

" 24"

F

l

a

t Steel 19

360

PBST

P

1

0

" 24"

T

am

p

er Resistan

t

27

362

PB

G

12" 24" C

a

st Ir

o

n Gr

a

te

d

28

362

PB

S

12" 24"

F

l

a

t Steel

26

362

PBST

P

12" 24"

T

am

p

er Resistan

t

28

368PB

G

18" 24" C

a

st Ir

o

n Gr

a

te

d

71

368PB

S

18" 24"

F

l

a

t Steel

5

8

368PBST

P

18" 24"

T

am

p

er Resistan

t

5

8

APPLICATI

O

N N

O

TES

:

• Provides ready access to

g

round electrode for testin

g

and inspection purposes.

• To prevent displacement by frost, the access well must be lon

g

er than the frost line is deep.

S

ect

io

n 1.2.15

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

43

Section 1

Grounding Components

•

Sche

du

le 4

0

PVC well.

•

Steel covers are 3/16" thick commercial

g

rade steel with a zinc/ultraseal coatin

g

.

•

Plastic covers are manufactured from Hi

g

h Density Polyethylene.

•

Molded Hi

g

h Density Polyethylene well features a 9" diameter "twist lock"

cover with lockin

g

bolt.

•

Static vertical load ratin

g

= 350 PSF.

•

2 knock outs (mouse holes) allow for routin

g

conductor to the inside.

•

F

o

r

u

se in n

o

n-vehic

u

l

a

r tr

a

fﬁ c

a

re

a

s.

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

GAW91

0

9

" 10-1

/

4"

HDPE

4

-1

/2

G

r

o

und Access Wells

PVC Well with C

o

ver

HDPE Well with C

o

ver

•

Sche

du

le 4

0

PVC well.

•

Steel covers are 3/16" thick commercial

g

rade steel with a zinc/ultraseal coatin

g

.

•

Plastic covers are manufactured from Hi

g

h Density Polyethylene.

•

Four 27" slots allow for

g

round electrode connections to be made before

i

nst

a

ll

a

ti

o

n

o

f test well.

PVC Sl

o

tted Well with C

o

ver

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

358P

P

8" 24"

P

l

a

sti

c

1

2

358P

S

8"

24

"

F

l

a

t Steel

14

360

P

1

0

" 24"

P

l

a

sti

c

1

5

360

P

S

1

0

"

24

"

F

l

a

t Steel 19

362

P

S

12" 24"

F

l

a

t Steel

22

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

358P4

2

8"

4

2"

F

l

a

t Steel 19

358PP4

2

8"

4

2"

P

l

a

sti

c

1

7

360

P4

2

1

0

"

4

2"

F

l

a

t Steel

30

360

PP4

2

1

0

"

4

2"

P

l

a

sti

c

26

APPLICATI

O

N N

O

TES

:

• Provides ready access to

g

round electrode for testin

g

and inspection purposes.

• To prevent displacement by frost, the access well must be lon

g

er than the frost line is deep.

S

ect

io

n 1.2.15

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

44

Section 1

Grounding Components

•

10" diameter Schedule 80 PVC well.

•

Available in 36" and 42" len

g

ths.

•

Four 27" slots allow for

g

round electrode connections to be made before

i

nst

a

ll

a

ti

o

n

o

f test well.

•

Cast iron cover ﬁ ts into cast iron rin

g

for extra support.

•

F

o

r

u

se in tr

a

fﬁ c

a

re

a

s.

•

12" diameter Schedule 80 PVC well.

•

Available in 12", 24" and 30" len

g

ths.

•

Cast iron cover ﬁ ts into cast iron rin

g

for extra support.

•

F

o

r

u

se in tr

a

fﬁ c

a

re

a

s.

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

360P36CILS80 1

0

"

36

"

Ca

st Ir

on

6

1

360P36CILS80T

P

1

0

"

36

"

T

am

p

er Res

i

stan

t

6

1

360P42CILS80 1

0

"

4

2"

Ca

st Ir

on

67

360P42CILS80T

P

1

0

"

4

2"

T

am

p

er Resistan

t

67

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

362PS12CILS80 12" 12"

Ca

st Ir

on

42

362PS24CILS80 12" 24"

Ca

st Ir

on

6

1

362PS30CILS80 12"

30

"

Ca

st Ir

on

6

8

G

r

o

und Access Wells

Access Well with 10" Cast Ir

o

n C

o

ver

Access Well with 12" Cast Ir

o

n C

o

ver

APPLICATI

O

N N

O

TES

:

• Provides ready access to

g

round electrode for testin

g

and inspection purposes.

• To prevent displacement by frost, the access well must be lon

g

er than the frost line is deep.

S

ect

io

n 1.2.15

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

45

Section 1

Grounding Components

Ground access well covers are available in cast iron

g

rated, ﬂ at steel, plastic and concrete.

•

S

p

eciﬁ call

y

made for Tile Access Wells.

•

Manufactured from Hi

g

h Density Polyethylene.

T

o

p

View of Cove

r

Inverte

d

View

o

f C

o

ve

r

Part No. Diameter Fits Test Well Approx. Each

Wt. (lbs.)

1

0

PB

G

10-1

/

4" 358T & 360PB

G

7

1

2

PB

G

12-1

/

2"

360

T

&

362

PB

G

1

0

1

2

T

G

14-3

/

4"

362

T18

18PB

G

18-3

/

8" 368PB

G

2

9

18T

G

22" 368T

36

Part No. Diameter Fits Test Well Approx. Each

Wt. (lbs.)

8P

S

8-5

/

8" 358PS & 358P4

2

3

1

0

P

S

10-5

/

8"

360

PS

&

360

P4

2

5

1

0

PB

S

11-1

/

4"

360

PB

S

6

1

2

PB

S

13-1

/

4"

362

PB

S

7

1

2

P

S

12-3

/

4"

362

P

S

8

18PB

S

19-7

/

8" 368PB

S

1

6

Part No. Diameter Fits Test Well Approx. Each

Wt. (lbs.)

6

P

6

-5

/

8"

356

P

1

8P

P

8-5

/

8" 358PP & 358PP4

2

1

0

P

10-3

/

4"

360

PP

&

360

PP4

2

Part No. Diameter Fits Test Well Approx. Each

Wt. (lbs.)

8CC 10-7

/

8" x 2" 358TC 1

6

1

0

CC 12-1

/

2" x 2"

360

TC

2

4

1

2CC

14-3

/

4" x 2-3

/

4"

362

TC

2

9

G

r

o

und Access Well C

o

vers

C

ast Ir

o

n Grated C

o

vers

Flat Steel C

o

vers

Plastic C

o

vers

Co

ncrete C

o

vers

•

Manufactured from 3/16" commercial

g

rade steel with

a zinc/ultraseal coatin

g

.

S

ect

io

n 1.2.16

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

46

Section 1

Grounding Components

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

47

Section 1

Grounding Components

S

ect

io

n 1.3

G

r

o

und Bars & Access

o

ries

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.3.1 Har

g

er Ground Bar Numberin

g

System

.................................................

4

8

1.3.2 Ground Bar St

y

le

s

...............................................................................

4

9

1.

3

.

3

Gr

ou

n

d

B

a

r H

o

le P

a

ttern

s

....................................................................

5

1

1.3.4 Custom Ground Bars Desi

g

n Shee

t

......................................................

53

1.

3

.

5

GBI Gr

ou

n

d

B

a

rs

&

Kit

s

.......................................................................

54

1.

3

.

6

GBIT Gr

ou

n

d

B

a

r

s

..............................................................................

5

8

1.

3

.7 GBIA Gr

ou

n

d

B

a

r

s

..............................................................................

5

9

1.3.8 GBIP Ground Bar

s

..............................................................................

60

1.3.9 Plexi

g

lass Covers

...............................................................................

60

1.

3

.1

0

BGB Gr

ou

n

d

B

a

r

s

................................................................................

6

1

1.3.11 TIA-607 St

y

le Telecommunications Ground Bars & Kit

s

..........................

62

1.3.12 Telecommunications Equipment Rack Groundin

g

Busbars & Kit

s

.............

66

1.

3

.1

3

Telc

o

Gr

ou

n

d

B

a

r

s

..............................................................................

6

9

1.3.14 FAA Style Ground Bars & Plexi

g

lass Cover

s

...........................................

71

1.3.15 Standoff Insulators & Thread Formin

g

Scre

w

........................................

7

3

1.3.16 Mountin

g

Bracket

s

..............................................................................

74

1.3.17 Universal Busbar Mountin

g

Ki

t

.............................................................

75

1.3.18 Stainless Steel An

g

le Adapter

s

.............................................................

7

6

1.3.19 "Do Not Disconnect" Ta

g

.....................................................................

7

6

1.3.20 Network Buildin

g

Ground Ta

g

..............................................................

7

6

1.3.21 Intersystem Bondin

g

Connection (IBTD

)

..............................................

77

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

8

48

Section 1

Grounding Components

1.

S

t

y

le

:

GB - Plain

g

round bar.

GBA - Ground bar with stainless steel an

g

le adapters.

GBI - Ground bar with wall mountin

g

brackets and insulators.

HDGBI - Ground bar with heavy duty wall mountin

g

brackets and insulators.

GBIT - Ground bar with wall mountin

g

brackets, insulators and a 25' exothermically welded tail.

GBT - Ground bar with tail onl

y

.

GBS - Ground bar with standoff insulators onl

y

.

GBB - Ground bar with brackets onl

y

.

BGB - Bent

g

round bar.

GBIP - Ground bar with insulators, wall mountin

g

brackets and plexi

g

lass cover.

GBIA - Ground bar with insulators and stainless steel an

g

le adapters.

GBU - Ground bar with insulators, wall mountin

g

brackets and zinc plated malleable

beam clam

p

s.

2

.

Si

ze

:

Thickness, width, len

g

th in inches.

3

. H

o

le Pattern

:

See Pa

g

es 51-52 to specify hole pattern.

4

.

T

ail

:

Specify American Wire Gau

g

e (AWG) size and strandin

g

required. 25' len

g

th is standard unless

otherwise re

q

uested.

5

.

T:

Preﬁ x desi

g

nates electro-tin plated

g

round bar.

S

imply follow the steps outlined below to specify the style and size of the

g

round bar you need. The followin

g

example is a

g

round bar with wall mountin

g

brackets, insulators, and an exothermically welded tail. The

g

round

bar is tin plated 1/4" thick, 4" wide and 12" lon

g

. It has a hole pattern "J" with a No. 2 AWG solid tinned tail.

Li

s

te

d

4

6

7

Har

g

er Ground Bar Numberin

g

Syste

m

T

GBIT 14 4 1

2

J

2

T

S

t

y

l

e

T

hi

c

kn

ess

(

inches

)

W

i

d

t

h

(

inches

)

Ho

l

e

Pa

tter

n

Length

(

inches

)

Ta

il

T

in-Pl

a

te

d

S

ect

io

n 1.3.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

49

Section 1

Grounding Components

G

round Bar with Wall Mountin

g

B

r

a

ckets

a

n

d

I

ns

u

l

a

t

o

r

s

H

e

av

y

D

uty

G

round Bar with Heav

y

Dut

y

W

all Mountin

g

B

r

a

ckets

a

n

d

I

ns

u

l

a

t

o

r

s

G

round Bar with Wall Mountin

g

B

rackets,

I

ns

u

l

a

t

o

rs

a

n

d

a 25' Exothermicall

y

Welded

T

a

il

G

r

ou

n

d

B

ar with a 25' Exothermicall

y

Welded

T

a

il

P

l

a

in

G

r

ou

n

d

B

ar

G

r

ou

n

d

B

ar with Stainless Steel An

g

le

A

da

p

ter

s

GB Series

GBA Series

GBI Series

GBIT Series

HDGBI Series

GBT Series

G

round Bar St

y

les

S

ect

io

n 1.3.2

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

50

Section 1

Grounding Components

G

r

ou

n

d

B

a

r with

S

tandoff Insulators Onl

y

G

r

ou

n

d

B

a

r with

B

rackets Onl

y

B

e

n

t

G

r

ou

n

d

B

ar

G

r

ou

n

d

B

a

r with

I

nsulators, Wall Mountin

g

Bracket

s

a

n

d

P

l

exi

g

lass Cove

r

G

r

ou

n

d

B

a

r with

I

ns

u

l

a

t

o

rs

a

n

d

S

tainless Steel An

g

le

A

da

p

ter

s

GBS Series

GBB Series GBIA Series

GBIP Series

BGB Series GBU Series

G

r

ou

n

d

B

a

r

U

nivers

a

l

w

ith Insulators, Brackets and

Zinc Plated Malleable Beam Clam

p

G

round Bar St

y

les

S

ect

io

n 1.3.2

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

51

Section 1

Grounding Components

“ B ”“ A ”

“

C

” “ D ”

“ H ”

“

G

”

“ F ”

“

J

”

“ M ”

G

r

o

und Bar H

o

le Patterns

N

O

TES

:

• All holes are 7/16" unless s

p

eciﬁ ed differentl

y

. To order threaded holes, s

p

ecif

y

hole size.

The standard ta

pp

ed hole size is 1/4-20 unless s

p

eciﬁ ed differentl

y

. Add sufﬁ x T to

p

art number

for ta

pp

ed hole.

• Slotted hole patterns accommodate "B" and "C" spaced two hole lu

g

s (3/4" and 1" on center).

• Above bar patterns represent a 12"

g

round bar.

• All bars are available with electro-tin platin

g

. Add preﬁ x T to part number.

S

ect

io

n 1.3.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

5

2

52

Section 1

Grounding Components

“ R ”

“ Z ”“ X ”

“ V ” “ W ”

“ T ”

“ N ”

“ P ” “

Q

”

1"

3

4"

13

8"

5

8"

Ø1

4"

G

r

o

und Bar H

o

le Patterns

N

O

TES

:

• All holes are 7/16" unless s

p

eciﬁ ed differentl

y

. To order threaded holes, s

p

ecif

y

hole size.

The standard ta

pp

ed hole size is 1/4-20 unless s

p

eciﬁ ed differentl

y

. Add sufﬁ x T to

p

art number

for ta

pp

ed hole.

• Slotted hole patterns accommodate "B" and "C" spaced two hole lu

g

s (3/4" and 1" on center).

• Above bar patterns represent a 12"

g

round bar.

• All bars are available with electro-tin platin

g

. Add preﬁ x T to part number.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

53

Section 1

Grounding Components

S

ect

io

n 1.3.

4

P

l

a

stic C

o

ver: Y

o

r N

T

hickness:_______ Width:_______ Len

g

th:

________

L

etterin

g

: Y or N Size:_____ Color: ___________

T

ext Sh

a

ll Re

ad

Exactly

y

a

s F

o

ll

o

ws:

____________________________________________

(

Note: Show Cover La

y

out on a

Separate

p

Sheet.

)

Other O

p

tions:

________________________________

____________________________________________

B

ar En

g

ravin

g

/ Etchin

g

: Y or N

T

ext Sh

a

ll Re

ad

Exactly

y

a

s F

o

ll

o

ws:

____________________________________________

T

hickness:_______ Width:_______ Len

g

th:

________

T

am

p

er Resistant Hardware: Y or N Part#

______

P

latin

g

: Y or N Type:

_______________________

H

oles: Punched Ta

pp

ed Comb

o

S

ize Punched:________ Size Ta

pp

ed:

____________

E

xothermicall

y

Welded Tail: Y or N Size:

_______

Str

a

n

d

e

d

S

o

li

d

B

a

re Tinne

d

Ins

u

l

a

te

d

L

en

g

th:________ (Show location of weld on bar.

)

S

t

a

n

do

ff: Y

o

r N Dim. B

a

r:

__________________

Typ

e: Insulator_________ N

y

lon All-Thread

________

C

ustom Ground Bar Desi

g

n Sheet

______”

T

hi

c

kn

ess

L

en

g

t

h

W

i

d

t

h

Ins

u

l

a

t

o

rs

&

Br

a

ckets

c

a

n

b

e f

ou

n

d

o

n

pa

g

es 7

3

- 75.

S

im

p

l

y

ﬁ ll out

y

our re

q

uirements,

s

ubmit the sheet to our factor

y

and we will

p

roduce

y

our custom

g

round bar in a timely fashion.

Sp

ecif

y

Brackets:

P

art

#____________

Sp

ecif

y

Insulators:

P

art

#____________

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

54

Section 1

Grounding Components

•

Accommodates one hole lu

g

s usin

g

3/8" hardware.

•

12" bar

p

ictured. Holes are 7/16" diameter.

•

Mountin

g

holes not included in total No. of Holes.

•

Accommodates "C" spaced two hole lu

g

s (1" on center).

•

12" bar

p

ictured. Holes are 7/16" diameter.

L

iste

d

4

67

L

iste

d

4

67

•

Mountin

g

holes not included in total No. of Holes.

•

Accommodates "B" and "C" spaced two hole lu

g

s (3/4" and 1" on center).

•

12" bar

p

ictured. Holes are 7/16" diameter and slots are 7/16" x 11/16".

L

iste

d

4

67

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI141

6H

1

/

4" x 1" x 6"

H

3

2

GBI1411

2H

1

/

4" x 1" x 12"

H

9

3

GBI1411

6H

1

/

4" x 1" x 16"

H

1

3

4

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI14

26G

1

/

4" x 2" x 6"

G

6

2

GBI14

2

1

2G

1

/

4" x 2" x 12"

G

18

3

GBI14

2

1

6G

1

/

4" x 2" x 16"

G

26

4

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI14

26P

1

/

4" x 2" x 6"

P

1

0

2

GBI14

2

1

2P

1

/

4" x 2" x 12"

P

26

3

GBI14

2

1

6P

1

/

4" x 2" x 16"

P

3

4

G

BI Gr

o

und Bars

"H" Patter

n

"

G

" Patter

n

"P" Patter

n

N

O

TES

:

• Manufactured from electrolytic tou

g

h pitch copper alloy 110.

• Bars available electro-tin plated. When orderin

g

, add preﬁ x T to part number.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.3.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

55

Section 1

Grounding Components

•

Mountin

g

holes not included in total No. of Holes.

•

Accommodates "B", "C" and "D" spaced two hole lu

g

s (3/4", 1" and

1-3/4" on center

)

.

•

12" bar

p

ictured. Holes are 7/16" diameter.

•

Mountin

g

holes not included in total No. of Holes.

•

Accommodates "A" and "C" spaced two hole lu

g

s (5/8" and 1" on center).

•

12" bar

p

ictured. Holes are 5/16" and 7/16" diameter.

L

iste

d

4

67

L

iste

d

4

67

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI14

26

X1

/

4" x 2" x 6"

X

6

2

GBI14

2

1

2

X1

/

4" x 2" x 12"

X

1

6

3

GBI14

2

1

6

X1

/

4" x 2" x 16"

X

2

4

GBI14

220

X1

/

4" x 2" x 20"

X

32

5

GBI14

22

4X 1

/

4" x 2" x 24"

X

40

6

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI144

6

C1

/

4" x 4" x 6"

C

6

3

GBI1441

2

C1

/

4" x 4" x 12"

C

1

5

GBI1441

6

C1

/

4" x 4" x 16"

C

2

1

7

GBI144

20

C1

/

4" x 4" x 20"

C

27

8

GBI144

2

4C 1

/

4" x 4" x 24"

C

33

9

G

BI Gr

o

und Bars

"X" Patter

n

"C" Patter

n

N

O

TES

:

• Manufactured from electrolytic tou

g

h pitch copper alloy 110.

• Bars available electro-tin plated. When orderin

g

, add preﬁ x T to part number.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.3.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

56

Section 1

Grounding Components

•

Mountin

g

holes not included in total No. of Holes.

•

Accommodates "B", "C" and "D" spaced two hole lu

g

s (3/4", 1" and 1-3/4"

o

n center

)

.

•

12" bar

p

ictured. Holes are 7/16" diameter.

•

Mountin

g

holes not included in total No. of Holes.

•

Accommodates "B" and "C" spaced two hole lu

g

s (3/4" and 1" on center).

•

12" bar

p

ictured. Holes are 7/16" diameter and slots are 7/16" x 11/16".

L

iste

d

4

67

L

iste

d

4

67

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI144

6

J1

/

4" x 4" x 6"

J

9

3

GBI1441

2

J1

/

4" x 4" x 12"

J

27

5

GBI1441

6

J1

/

4" x 4" x 16"

J

3

9

7

GBI144

20

J1

/

4" x 4" x 20"

J

5

18

GBI144

2

4J 1

/

4" x 4" x 24"

J

63

9

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI144

6

M1

/

4" x 4" x 6"

M

1

6

3

GBI1441

2

M1

/

4" x 4" x 12"

M

4

8

5

GBI1441

6

M1

/

4" x 4" x 16"

M

6

8

7

GBI144

20

M1

/

4" x 4" x 20"

M

88 8

GBI144

2

4M 1

/

4" x 4" x 24"

M

11

2

9

"J" Patter

n

"M" Patter

n

N

O

TES

:

• Manufactured from electrolytic tou

g

h pitch copper alloy 110.

• Bars available electro-tin plated. When orderin

g

, add preﬁ x T to part number.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.3.5

G

BI Gr

o

und Bars

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

57

Section 1

Grounding Components

G

BI Gr

o

und Bar Kits

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI1421

0

GKT* 1

/

4” x 2” x 10

”

G

14

5

-1

/2

GBI14212GKT* 1

/

4” x 2” x 12

”

G

18

6

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI1421

0

PKT* 1

/

4” x 2” x 10

”

P

20

5

-1

/2

GBI14212PKT* 1

/

4” x 2” x 12

”

P

26

6

•

Refer to pa

g

e 54.

*Kit Incl

ud

e

s:

(

1) Groundin

g

busbar with brackets & insulators (1) GECLB4/02C: 4/0 compression lu

g

(

3) GECLB62C: #6 compression lu

g

(18) CS68S: 3/8”-16x1” SS hex head cap scre

w

(

2) GECLB22C: #2 compression lu

g

(18) LW6S: 3/8”-16 SS lock washe

r

(

2) GECLB22CS: #2 compression lu

g

(18) N616S: 3/8”-16 SS hex nu

t

(

1) GECLB2/02C: 2/0 compression lu

g

(1) HCAJC1/2: 1/2 oz. tube of antioxidan

t

L

iste

d

4

67

L

iste

d

4

67

ca

p

scr

ew

hex n

ut

lo

ck w

a

she

r

a

nti

o

xi

da

n

t

2

” Kit

s

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI14412JKT* 1

/

4” x 4” x 12

”

J

27

8

GBI1442

0

JKT* 1

/

4” x 4” x 20

”

J

5

11

0

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI14412MKT* 1

/

4” x 4” x 12

”

M

4

88

GBI1442

0

MKT* 1

/

4” x 4” x 20

”

M

88 11

•

Refer to pa

g

e 56.

*Kit Incl

ud

e

s:

(

1) Groundin

g

busbar with brackets & insulators (1) GECLB4/02C: 4/0 compression lu

g

(

8) GECLB62C: #6 compression lu

g

(44) CS68S: 3/8”-16x1” SS hex head cap scre

w

(

6) GECLB22C: #2 compression lu

g

(44) LW6S: 3/8”-16 SS lock washe

r

(

6) GECLB22CS: #2 compression lu

g

(44) N616S: 3/8”-16 SS hex nu

t

(

1) GECLB2/02C: 2/0 compression lu

g

(1) HCAJC1/2: 1/2 oz. tube of antioxidan

t

•

Refer to pa

g

e 56.

*Kit Incl

ud

e

s:

(

1) Groundin

g

busbar with brackets & insulators (1) GECLB4/02C: 4/0 compression lu

g

(

4) GECLB62C: #6 compression lu

g

(24) CS68S: 3/8”-16x1” SS hex head cap scre

w

(

3) GECLB22C: #2 compression lu

g

(24) LW6S: 3/8”-16 SS lock washe

r

(

3) GECLB22CS: #2 compression lu

g

(24) N616S: 3/8”-16 SS hex nu

t

(

1) GECLB2/02C: 2/0 compression lu

g

(1) HCAJC1/2: 1/2 oz. tube of antioxidan

t

L

iste

d

4

67

L

iste

d

4

67

4

” Kit

s

•

Refer to pa

g

e 54.

S

ect

io

n 1.3.5

ca

p

scr

ew

hex n

ut

lo

ck w

a

she

r

a

nti

o

xi

da

n

t

ca

p

scr

ew

hex n

ut

lo

ck w

a

she

r

a

nti

o

xi

da

n

t

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

5

8

58

Section 1

Grounding Components

•

Mountin

g

holes not included in total No. of Holes.

•

12" bar

p

ictured. Holes are 7/16" diameter.

•

Mountin

g

holes not included in total No. of Holes.

•

Accommodates "B", "C" and "D" spaced two hole lu

g

s (3/4", 1" and 1-3/4" on center).

•

12" bar

p

ictured. Holes are 7/16" diameter.

L

iste

d

4

67

L

iste

d

4

67

Part No. Bar Size Hole

Pattern

Conductor

Type (AWG)

No. of

Holes

Approx. Each

Wt. (lbs.)

GBIT1441

2

A

2

T1

/

4" x 4" x 12"

A

2

T14 1

3

GBIT1441

6

A

2

T1

/

4" x 4" x 16"

A

2

T

20

1

5

GBIT144

20

A

2

T1

/

4" x 4" x 20"

A

2

T

26

1

6

GBIT144

2

4A

2

T1

/

4" x 4" x 24"

A

2

T

32

1

7

Part No. Bar Size Hole

Pattern

Conductor

Type (AWG)

No. of

Holes

Approx. Each

Wt. (lbs.)

GBIT144

6

J

2

T1

/

4" x 4" x 6"

J

2

T

9

11

GBIT1441

2

J

2

T1

/

4" x 4" x 12"

J

2

T

27

1

3

GBIT1441

6

J

2

T1

/

4" x 4" x 16"

J

2

T

3

91

5

GBIT144

20

J

2

T1

/

4" x 4" x 20"

J

2

T

5

11

6

GBIT144

2

4J

2

T1

/

4" x 4" x 24"

J

2

T

63

1

7

G

BIT Gr

o

und Bars

"A" Patter

n

"J" Patter

n

N

O

TES

:

• Manufactured from electrolytic tou

g

h pitch copper alloy 110.

• Comes with a 25' exothermicall

y

welded tail.

• Bars available electro-tin plated. When orderin

g

, add preﬁ x T to part number.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.3.6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

5

9

59

Section 1

Grounding Components

•

Accommodates "B" spaced two hole lu

g

s (3/4" on center).

•

12" bar

p

ictured. Holes are 7/16" diameter.

•

Mountin

g

holes not included in total No. of Holes.

•

Accommodates "B" and "C" spaced two hole lu

g

s (3/4" and 1" on center).

•

12" bar

p

ictured. Holes are 7/16" diameter and slots are 7/16" x 11/16".

L

iste

d

4

67

L

iste

d

4

67

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBIA14

26Z

1

/

4" x 2" x 6"

Z

6

2

GBIA14

2

1

2Z

1

/

4" x 2" x 12"

Z

18

3

GBIA14

2

1

6Z

1

/

4" x 2" x 16"

Z

26

4

GBIA14

220Z

1

/

4" x 2" x 20"

Z

3

4

5

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBIA1441

2

M1

/

4" x 4" x 12"

M

4

8

5

GBIA1441

6

M1

/

4" x 4" x 16"

M

7

0

7

GBIA144

20

M1

/

4" x 4" x 20"

M

88 8

GBIA144

2

4M 1

/

4" x 4" x 24"

M

1

06

9

G

BIA Gr

o

und Bars

"Z" Patter

n

"M" Patter

n

N

O

TES

:

• Manufactured from electrolytic tou

g

h pitch copper alloy 110.

• Bars available electro-tin plated. When orderin

g

, add preﬁ x T to part number.

• Ground Bar with insulators and stainless steel an

g

le adapters.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.3.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

60

Section 1

Grounding Components

•

Mountin

g

holes not included in total No. of Holes.

•

Accommodates "B", "C" and "D" spaced two hole lu

g

s (3/4", 1" and 1-3/4"

o

n center

)

.

•

12" bar

p

ictured. Holes are 7/16" diameter.

•

Plexi

g

lass cover with MGB letterin

g

. Other letterin

g

available.

L

iste

d

4

67

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBIP144

6

JMGB 1

/

4" x 4" x 6"

J

9

5

GBIP1441

2

JMGB 1

/

4" x 4" x 12"

J

27

7

GBIP1441

6

JMGB 1

/

4" x 4" x 16"

J

3

9

GBIP144

20

JMGB 1

/

4" x 4" x 20"

J

5

111

G

BIP Gr

o

und Bars

"J" Patter

n

All

g

round bars are available with lettered plexi

g

lass covers.

M

inimum letterin

g

hei

g

ht is 3/8". Letterin

g

available in several different colors.

S

tandard cover thickness is 1

/

4". Other thicknesses available.

P

lease contact our factor

y

with

y

our s

p

ecial needs.

Plexi

g

lass Covers

N

O

TES

:

• Manufactured from electrolytic tou

g

h pitch copper alloy 110.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.3.8 & 1.3.9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

6

1

61

Section 1

Grounding Components

•

Manufactured from electrolytic tou

g

h pitch copper alloy 110.

•

Accommodates "B" spaced two hole lu

g

s (3/4" on center).

•

Accepts bulkhead style sur

g

e arrestors with N female connectors.

•

Can be mounted verticall

y

or horizontall

y

.

•

Other sizes/st

y

les available. Please contact factor

y

for more information.

•

Sur

g

e arrestors not included.

T

o

p

Vie

w

Bo

tt

o

m V

i

e

w

BGBI1468ISB4FAA2

•

1/4" x 6" x 8" electrolytic tou

g

h pitch copper alloy 110.

•

Accommodates "C" spaced two hole lu

g

s (1" on center).

•

Accepts 4 bulkhead style sur

g

e arrestors with N female connectors.

•

Can be mounted verticall

y

or horizontall

y

.

•

Other sizes/st

y

les available. Please contact factor

y

for more information.

•

Approximate wei

g

ht is 5 pounds.

Part No. Bar Size No. of

Arrestors

Approx. Each

Wt. (lbs.)

B

GBI1848.75TEL 1

/

8" x 4" x 8-3

/

4"

2

2-1

/2

B

GBI18413.25TEL 1

/

8" x 4" x 13-1

/

4"

4

3-1

/2

B

GBI18417.75TEL 1

/

8" x 4" x 17-3

/

4"

6

4

B

GBI18428TEL 1

/

8" x 4" x 28" 8

5

-1

/2

BGB Gr

o

und Bars

S

ect

io

n 1.3.10

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

6

2

62

Section 1

Grounding Components

L

iste

d

4

67

*

TMGB is standard letterin

g

in black with a minimum letterin

g

hei

g

ht of 3/8". Other sizes available.

Please contact factory for more information. See pa

g

e 60 for plexi

g

lass covers.

•

1/4" thick x 4" wide electrolytic tou

g

h pitch copper alloy 110.

•

Includes 1-1/2" insulators and 1" offset stainless steel mountin

g

brackets.

•

Includes one 1/2 oz. tube of antioxidant

(

#HCAJC1/2

)

.

•

5/16" hole sets 5/8" on centers. Accommodates "A" spaced two hole compression lu

g

s.

•

7/16" holes sets 1" on centers. Accommodates "C" spaced two hole compression lu

g

s.

•

Other sizes available. Please contact factor

y

for more information.

•

Meets "BICSI" and EIA

/

TIA 607 standards.

GBI144

20

TMGB

TIA-607 St

y

le Telecommunications

Main Groundin

g

Busbars

TM

G

B B

us

bar

s

Part No. Bar Size Material Plexiglass

Cover

No. of 5/16"

Hole Sets

No. of 7/16"

Hole Sets

Approx. Each

Wt. (lbs.)

GBI1441

2

TMGB 1

/

4" x 4" x 12"

C

o

pp

e

r

No

1

2

6

-1

/2

GBIP14412TMGB* 1

/

4" x 4" x 12"

C

o

pp

e

r

Yes

12

6

7

T

GBI1441

2

TMGB 1

/

4" x 4" x 12"

E

lectr

o

Tin Pl

a

te

d

No

1

2

6

-1

/2

T

GBIP14412TMGB* 1

/

4" x 4" x 12"

E

lectr

o

Tin Pl

a

te

d

Y

es

1

2

6

7

GBI144

20

TMGB 1

/

4" x 4" x 20"

C

o

pp

e

r

No

2

4

6

9

GBIP1442

0

TMGB* 1

/

4" x 4" x 20"

C

o

pp

e

r

Yes

2

4

6

9

-1

/2

T

GBI144

20

TMGB 1

/

4" x 4" x 20"

E

lectr

o

Tin Pl

a

te

d

No

2

4

6

9

T

GBIP1442

0

TMGB* 1

/

4" x 4" x 20"

E

lectr

o

Tin Pl

a

te

d

Yes

2

4

6

9

-1

/2

GBI144

2

4TMGB 1

/

4" x 4" x 24"

C

o

pp

e

r

No

28 1

0

10-1

/2

GBIP14424TMGB* 1

/

4" x 4" x 24"

C

o

pp

e

r

Y

es

28 1

0

11

T

GBI144

2

4TMGB 1

/

4" x 4" x 24"

E

lectr

o

Tin Pl

a

te

d

No

28 1

0

10-1

/2

T

GBIP14424TMGB* 1

/

4" x 4" x 24"

E

lectr

o

Tin Pl

a

te

d

Yes

28 1

0

11

GBIP144

20

TMGB

S

ect

io

n 1.3.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

63

Section 1

Grounding Components

Kit Incl

ud

e

s:

(

1

)

Ground bar with brackets and insulator

s

(6) GECLB62A: #6 compression lu

g

(1) GECLB22C: #2 compression lu

g

(1) GECLB1/02C: 1/0 compression lu

g

(1) GECLB2/02C: 2/0 compression lu

g

(1) GECLB3/02C: 3/0 compression lu

g

(1) GECLB4/02C: 4/0 compression lu

g

(

12

)

CS46S: 1/4"-20 x 3/4" SS hex head ca

p

scre

w

(

12

)

LW4S: 1/4"-20 SS lock washe

r

(

12

)

N420S: 1/4"-20 SS hex nut

(

6

)

CS68S: 3/8"-16 x 1" SS hex head ca

p

scre

w

(

6

)

LW6S: 3/8"-16 SS lock washe

r

(

6

)

N616S: 3/8"-16 SS hex nut

•

Other sizes available. Please contact factor

y

for more information.

•

Includes one 1/2 oz. tube of antioxidant

(

#HCAJC1/2

)

.

•

Meets "BICSI" and EIA

/

TIA 607 standards.

GBI144

20

TMGB ca

p

scr

ew

hex n

u

t

lo

ck w

a

she

r

Part No. Bar Size Material No. of 5/16"

Hole Sets

No. of 7/16"

Hole Sets

Approx. Each

Wt. (lbs.)

GBI1441

2

TMGBKT 1

/

4" x 4" x 12"

C

o

pp

e

r

1

2

6

8

T

GBI1441

2

TMGBKT 1

/

4" x 4" x 12"

E

lectr

o

Tin Pl

a

te

d

1

2

6

8

GBI144

20

TMGBKT 1

/

4" x 4" x 20"

C

o

pp

e

r

24

6

11

T

GBI144

20

TMGBKT 1

/

4" x 4" x 20"

E

lectr

o

Tin Pl

a

te

d

24

6

11

GBI144

2

4TMGBKT 1

/

4" x 4" x 24"

C

o

pp

e

r

28 1

0

1

2

T

GBI144

2

4TMGBKT 1

/

4" x 4" x 24"

E

lectr

o

Tin Pl

a

te

d

28 1

0

1

2

L

iste

d

4

67

TIA-607 St

y

le Telecommunications

Main Groundin

g

Busbar Kits

TM

G

B B

us

bar Kit

s

S

ect

io

n 1.3.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

64

Section 1

Grounding Components

L

iste

d

4

67

GBI14

2

1

2

TGB GBIP14

2

1

2

TGB

TIA-607 St

y

le Telecommunications

G

roundin

g

Busbars

*

TGB is standard letterin

g

in black with a minimum letterin

g

hei

g

ht of 3/8". Other sizes available.

P

lease contact factory for more information. See pa

g

e 60 for plexi

g

lass cover.

•

1/4" thick x 4" wide electrolytic tou

g

h pitch copper alloy 110.

•

Includes 1-1/2" insulators and 1" offset stainless steel mountin

g

brackets.

•

Includes one 1/2 oz. tube of antioxidant

(

#HCAJC1/2

)

.

•

5/16" hole sets 5/8" on centers. Accommodates "A" spaced two hole compression lu

g

s.

•

7/16" hole sets 1" on centers. Accommodates "C" spaced two hole compression lu

g

s.

•

Other sizes available. Please contact factor

y

for more information.

•

Meets "BICSI" and EIA

/

TIA 607 standards.

T

G

B B

us

bar

s

Part No. Bar Size Material Plexiglass

Cover

No. of 5/16"

Hole Sets

No. of 7/16"

Hole Sets

Approx. Each

Wt. (lbs.)

GBI14

26

TGB 1

/

4" x 2" x 6"

C

o

pp

e

r

No

2

1-1

/2

GBIP142

6

TGB* 1

/

4" x 2" x 6"

C

o

pp

e

r

Y

es

2

T

GBI14

26

TGB 1

/

4" x 2" x 6"

E

lectr

o

Tin Pl

a

te

d

No

2

1-1

/2

T

GBIP142

6

TGB* 1

/

4" x 2" x 6"

E

lectr

o

Tin Pl

a

te

d

Y

es

2

GBI14

2

1

0

TGB 1

/

4" x 2" x 10"

C

o

pp

e

r

No

4

3

GBIP1421

0

TGB* 1

/

4" x 2" x 10"

C

o

pp

e

r

Yes

4

3

3-1

/2

T

GBI14

2

1

0

TGB 1

/

4" x 2" x 10"

E

lectr

o

Tin Pl

a

te

d

No

4

3

T

GBIP1421

0

TGB* 1

/

4" x 2" x 10"

E

lectr

o

Tin Pl

a

te

d

Y

es

4

3

3-1

/2

GBI14

2

1

2

TGB 1

/

4" x 2" x 12"

C

o

pp

e

r

No

6

3

4

GBIP14212TGB* 1

/

4" x 2" x 12"

C

o

pp

e

r

Yes

6

3

4

-1

/2

T

GBI14

2

1

2

TGB 1

/

4" x 2" x 12"

E

lectr

o

Tin Pl

a

te

d

No

6

3

4

T

GBIP14212TGB* 1

/

4" x 2" x 12"

E

lectr

o

Tin Pl

a

te

d

Yes

6

3

4

-1

/2

S

ect

io

n 1.3.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

65

Section 1

Grounding Components

Kit Incl

ud

e

s:

(

1

)

Ground bar with brackets and insulator

s

(6) GECLB62A: #6 compression lu

g

(1) GECLB22C: #2 compression lu

g

(1) GECLB1/02C: 1/0 compression lu

g

(1) GECLB2/02C: 2/0 compression lu

g

(1) GECLB3/02C: 3/0 compression lu

g

(

12

)

CS46S: 1/4"-20 x 3/4" SS hex head ca

p

scre

w

(

12

)

LW4S: 1/4"-20 SS lock washe

r

(

12

)

N420S: 1/4"-20 SS hex nut

(

6

)

CS68S: 3/8"-16 x 1" SS hex head ca

p

scre

w

(

6

)

LW6S: 3/8"-16 SS lock washe

r

(

6

)

N616S: 3/8"-16 SS hex nut

•

Other sizes available. Please contact factor

y

for more information.

•

Includes one 1/2 oz. tube of antioxidant

(

#HCAJC1/2

)

.

•

Meets "BICSI" and EIA

/

TIA 607 standards.

L

iste

d

4

67

GBI14

2

1

2

TGB

Part No. Bar Size Material No. of 5/16"

Hole Sets

No. of 7/16"

Hole Sets

Approx. Each

Wt. (lbs.)

GBI14

26

TGBKT 1

/

4" x 2" x 6"

C

o

pp

e

r

2

3

T

GBI14

26

TGBKT 1

/

4" x 2" x 6"

E

lectr

o

Tin Pl

a

te

d

2

3

GBI14

2

1

0

TGBKT 1

/

4" x 2" x 10"

C

o

pp

e

r

4

3

4

-1

/2

T

GBI14

2

1

0

TGBKT 1

/

4" x 2" x 10"

E

lectr

o

Tin Pl

a

te

d

4

3

4

-1

/2

GBI14

2

1

2

TGBKT 1

/

4" x 2" x 12"

C

o

pp

e

r

6

3

5

T

GBI14

2

1

2

TGBKT 1

/

4" x 2" x 12"

E

lectr

o

Tin Pl

a

te

d

6

3

5

TIA-607 St

y

le Telecommunications

G

roundin

g

Busbar Kits

T

G

B B

us

bar Kit

s

S

ect

io

n 1.3.11

ca

p

scr

ew

hex n

ut

lo

ck w

a

she

r

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

66

Section 1

Grounding Components

S

ect

io

n 1.3.12

Part No. Bar Size Approx. Each Wt. (lbs.)

R

GBH141.

5

19.

25

A1

/

4" x 1-1

/

2" x 19-1

/

4"

3

R

GBH141.

523

.

25

A1

/

4" x 1-1

/

2" x 23-1

/

4"

4

R

GBH141.

535

.

25

A1

/

4" x 1-1

/

2" x 35-1

/

4"

5

9/32 x 1/2 #6-32

3"

11

16"

Ø9/32"

191

4"

3

4"

manufactured from 1/4" electrolytic tou

g

h pitch copper alloy 110. Desi

g

ned to ﬁ t 19", 23" and 35" equipment racks.

R

G

BH14119.2

5

Pict

u

re

d

•

Above bars include 3" bar s

p

lice

p

late.

R

G

BH141.

5

2

3

.2

5

A Pict

u

re

d

B

ar S

p

lice Plate

•

Accommodates "A" spaced two hole lu

g

s.

L

iste

d

4

67

L

iste

d

4

67

Part No. Bar Size Approx. Each Wt. (lbs.)

R

GBH14119.

25

1

/

4" x 1" x 19-1

/

4"

2

R

GBH141

23

.

25

1

/

4" x 1" x 23-1

/

4"

3

R

GBH141

35

.

25

1

/

4" x 1" x 35-1

/

4"

4

T

elecommunications E

q

ui

p

ment Rack

G

roundin

g

Busbars & Kits

Horizontal Bars Onl

y

Horizontal Bars Onl

y

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

6

7

67

Section 1

Grounding Components

R

G

BHKIT14119.2

5

Pict

u

re

d

B

ar S

p

lice Plate

T

elecommunications Equipment Rack Groundin

g

Busbars are available as bar only or in kit form. All bars are

manufactured from 1/4" electrolytic tou

g

h pitch copper alloy 110. Desi

g

ned to ﬁ t 19", 23" and 35" equipment racks.

Kit Incl

ud

e

s:

(1) 1/4" electrolytic tou

g

h pitch copper alloy 110

g

round ba

r

(

1

)

3" bar s

p

lice

p

late with 2 slotted hole

s

(

2

)

11/16WINS: white delrin insulato

r

(2) SMS0126SHWZ: 12-24 x 5/8" hex washer head thread formin

g

scre

w

(

2

)

#12-24 x 3/4" co

pp

er ﬂ ashed brass scre

w

(

2

)

#12 co

pp

er ﬂ at washe

r

(

8

)

#6-32 x 1/4" co

pp

er ﬂ ashed brass scre

w

(8) #6 rin

g

terminal

9/32 x 1/2 #6-32

3"

11

16"

Ø9/32"

191

4"

3

4"

11

/

16WIN

S

MS

0

1

26

SHW

Z

Co

pp

er Machine Screw

s

R

in

g

Terminal

Part No. Bar Size Approx. Each Wt. (lbs.)

R

GBHKIT14119.

25

1

/

4" x 1" x 19-1

/

4" 1-3

/

4

R

GBHKIT141

23

.

25

1

/

4" x 1" x 23-1

/

4"

4

R

GBHKIT141

35

.

25

1

/

4" x 1" x 35-1

/

4"

5

H

o

riz

o

ntal Kits

T

elecommunications E

q

ui

p

ment Rack

G

roundin

g

Busbars & Kits

S

ect

io

n 1.3.12

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

6

8

68

Section 1

Grounding Components

S

ect

io

n 1.3.12

•

Manufactured from electrolytic tou

g

h pitch copper alloy 110.

•

Accommodates one hole lu

g

or two hole "A" spaced lu

g

s

(

5/8" on center

)

.

•

Elon

g

ated mountin

g

holes.

•

36" bar has 2 PEM studs 1" on center at one end for

g

round

c

o

n

du

ct

o

r c

o

nnecti

o

n.

•

72" bar has 4 PEM studs

(

two at each end

)

1" on center for

g

round conductor connections.

36

"

72"

•

Manufactured from electrolytic tou

g

h pitch copper alloy 110.

•

Accommodates one or two hole "A" spaced compression lu

g

s

(

5/8" on center

)

.

•

Elon

g

ated mountin

g

holes.

•

36" bar has 2 PEM studs 1" on center at one end for

g

round

c

o

n

du

ct

o

r c

o

nnecti

o

n.

•

72" bar has 4 PEM studs

(

two at each end

)

1" on center for

g

round conductor connections.

GECLB

22C

Kit Incl

ud

e

s:

(1) Vertical Equipment Rack Groundin

g

Busba

r

(

8

)

CS44S: 1/4"-20 x 1/2" stainless steel hex head ca

p

scre

w

(

3

)

11/16WINS: white delrin insulato

r

(

4

)

LW5S: 5/16" stainless steel lock washe

r

(

8

)

LW4S: 1/4" stainless steel lock washe

r

(3) SMS0126SHWZ: #12-24 x 5/8" hex washer head thread formin

g

scre

w

(

4

)

N518S: 5/16"-18 stainless steel hex nu

t

(1) GECLB22C: two hole lon

g

barrel compression lu

g

CS

44

S

L

W

5

S

&

L

W4

S

N

518

S

MS

0

1

26

SHW

Z

L

iste

d

4

67

L

iste

d

4

67

Part No. Bar Size Approx. Each Wt. (lbs.)

RGBVKIT145836A 1

/

4" x 5

/

8" x 36" 3-1

/2

R

GBVKIT145872A 1

/

4" x 5

/

8" x 72"

7

Part No. Bar Size Approx. Each Wt. (lbs.)

R

GBV145836A 1

/

4" x 5

/

8" x 36"

2

R

GBV145872A 1

/

4" x 5

/

8" x 72"

4

Vertical Bar

s

Vertical Kit

s

Telecommunications E

q

ui

p

ment Rack

G

roundin

g

Busbars & Kits

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

6

9

69

Section 1

Grounding Components

G

B14.7

5

7.

5G

BE TGB1825.5CC

S

L

iste

d

4

67

G

BIS1428EE

•

1/4" x 2" x 8" electrolytic tou

g

h pitch copper alloy

11

0

ba

r.

•

(6) .438 punched holes desi

g

ned to ﬁ t two hole lu

g

s

w

ith 1" on center spacin

g

.

•

(4) .313 punched holes desi

g

ned to ﬁ t one hole lu

g

s.

•

Pre-assembled with two #7/8WINS and

p

an head

to

rx screws.

•

Approximate wei

g

ht is 1-1/4 pounds.

•

1/4" x 1" x 6" electrolytic tou

g

h pitch copper alloy

11

0

ba

r.

•

(3) 10-32 tapped holes desi

g

ned to ﬁ t one hole lu

g

s.

•

(2) .281 punched holes desi

g

ned to ﬁ t one hole lu

g

s.

•

(1) 1/4-20 tapped hole desi

g

ned to ﬁ t one hole lu

g

s.

•

Pre-assembled with two #11

/

16WINS insulators and

sc

r

e

w

s

.

•

Approximate wei

g

ht is 1/2 pound.

Telc

o

Gr

o

und Bars

G

BIS141

6

C

G

B

•

1/4" x 3/4" x 7-1/2" electrolytic tou

g

h pitch copper alloy

11

0

ba

r.

•

(8) 6-32 tapped holes desi

g

ned to fit one hole lu

g

s.

•

(2) .281 x 1/2" slots, 6-3/8" on-center for mountin

g

.

•

Approximate wei

g

ht is 1/2 pound.

•

1/8” x 2” x 5-1/2” electrolytic tou

g

h copper alloy

11

0

ba

r.

•

(

6

)

11-32 holes used with 5/16” hardware.

•

(

5

)

10-32 clinch nuts.

•

Approximate wei

g

ht is 1/2 pound.

S

ect

io

n 1.3.13

467

L

iste

d

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

070

Section 1

Grounding Components

S

ect

io

n 1.3.13

BATTERYC

O

NNKIT

•

(2) 1/4" x 4" x 20" electrolytic tou

g

h pitch copper alloy 110 bars.

•

Each bar has (27) 7/16" punched holes desi

g

ned to accommodate "B" and "C"

s

paced two hole lu

g

s (3/4" and 1" on center).

•

Each bar comes with a 1/4" thick plexi

g

lass cover with 1" hi

g

h red letterin

g

.

•

Approximate wei

g

ht for complete kit is 18 pounds.

Telc

o

Gr

o

und Bars

G

B38414.25TI

•

3/8" x 4" x 14-1/4" electrolytic tou

g

h pitch copper alloy 110 bar.

•

8 sets of 1/2" diameter holes 1-3/4" on center; which accommodates

"

D" spaced two hole compression lu

g

s.

•

Comes with sandwich plate for attachin

g

copper braid or ﬂ at strap.

•

Includes silicon bronze bolts and co

pp

er s

p

acers.

•

Desi

g

ned to be used in con

j

unction with exothermic

g

round plate

X

GP3.25/3.254/0 (not included). See pa

g

e 316 for

g

round plates.

•

Approximate wei

g

ht is 7-1/2 pounds.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

71

Section 1

Grounding Components

G

BIP14

6

12T

G

PFAA

Transient Gr

o

und Plate

1/2" hi

g

h black letterin

g

and

g

reen & red stripin

g

are applied to plexi

g

lass cover.

G

BIP14

6

12CESP

G

FAA

C

aution Electronic Sin

g

le Point Groun

d

1/2" hi

g

h black letterin

g

and

g

reen & yellow stripin

g

are applied to plexi

g

lass cover.

G

BIP14

6

12EM

G

SFAA

Electronic Multi

p

oint Ground S

y

ste

m

1/2" hi

g

h black letterin

g

and

g

reen & oran

g

e stripin

g

are

applied to plexi

g

lass cover.

•

1/4" x 6" x 12" electrolytic tou

g

h pitch copper alloy 110 bar.

•

Includes insulators, mountin

g

brackets and plexi

g

lass covers

(

shi

p

s

p

artiall

y

assembled

)

.

•

18 sets of 3/8-16 ta

pp

ed holes 1" on center.

•

Approximate wei

g

ht is 8 pounds.

FAA St

y

le Ground Bars

G

BIP14

6

12M

G

PFAA

3

Main Gr

o

und Plate

1/2" hi

g

h black letterin

g

and

g

reen & clear

s

tripin

g

are applied to plexi

g

lass cover.

S

ect

io

n 1.3.1

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

72

Section 1

Grounding Components

FAA St

y

le Ground Bars

FAA Style Plexi

g

lass Covers

•

1/4" x 2" x 6" electrolytic tou

g

h pitch copper alloy 110 bar.

•

(

10

)

8-32 ta

pp

ed holes,

(

4

)

10-32 ta

pp

ed holes and

(

2

)

1/4-20 ta

pp

ed holes.

•

1/4" thick plexi

g

lass cover.

•

1/2" x 2.5" x 8" HDPE mountin

g

plate.

•

Approximate wei

g

ht is 5 pounds.

L

iste

d

4

67

P

lexi

g

lass cove

r

H

DPE mountin

g

plat

e

G

RDASSHDPER

S

All

g

round bars are available with lettered plexi

g

lass covers.

M

inimum letterin

g

hei

g

ht is 3/8". Letterin

g

available in several different colors.

S

tandard cover thickness is 1

/

4". Other thicknesses available.

P

lease contact our factor

y

with

y

our s

p

ecial needs.

S

ect

io

n 1.3.1

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

73

Section 1

Grounding Components

Ma

n

u

f

a

ct

u

re

d

fr

o

m Delrin m

a

teri

a

l.

•

For use with 1" wide or less

g

round bars.

•

Surface mountin

g

hole 1/4" in diameter.

•

Ground bar mountin

g

hole 1/8" in diameter (self-tappin

g

).

11

/

16WIN

S

•

#12-24 x 5/8" zinc plated thread formin

g

hex

wa

sher he

ad

screw with extern

a

l w

a

sher.

•

U

se

d

with white st

a

n

do

ff ins

u

l

a

t

o

rs

(

11/16WINS & 7/8WINS

)

.

•

Removes

p

aint on a 12-24 threaded rack hole.

3

/

4"

3/8"

1-1/4"

7

/

8WIN

S

Ground Bar Mountin

g

Hol

e

S

urface Mountin

g

Hol

e

3/8"

2-1/4"

3

/

4"

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

11

/

16WIN

S

50

1-1

/

4

7

/

8WIN

S

20

1-1

/

4

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

S

MS

0

1

26

SHWZ-

50

1

S

tand

o

ff Insulat

o

rs - White

Thread Formin

g

Screw

S

ect

io

n 1.3.15

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

74

Section 1

Grounding Components

1"

6 3/4" 4"

H

W

BKT1

Other sizes available. Contact our factor

y

for s

p

ecial re

q

uests.

O

cta

g

o

n

H

exa

g

o

n

Rou

n

d

M

anufactured from

g

lass reinforced thermoset polyester.

Part No. "A" "B" Shape Thread Size Voltage

Rating

Tensile

Strength (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

11

00

A1 1" 1"

Hex

1

/

4 - 20 x 1

/

4 AL

600

1

200

25

1-1

/2

4

1

50

S

2

2" 1-1

/

2"

O

ct 1

/

4 - 20 x 1

/

2 STL 1

500

3000

- 4

500

20

4

-1

/2

R

41

50

S

3

1-3

/

4" 1-1

/

2"

Rou

n

d

5/

16 - 18 x 1

/

2 STL 1

500

2500

-

2

7

00

20

5

-1

/2

R

41

50

A

4

1-3

/

4" 1-7

/

8"

Rou

n

d

3

/

8 - 16 x 3

/

8 AL

2000

2500

-

2

7

00

20

5

-1

/2

R

4

200

S

5

1-3

/

4" 2"

Rou

n

d

3

/

8 - 16 x 5

/

8 STL

2500

-

2

7

00

20

6

-3

/

4

4200

S

6

2" 2"

O

ct 1

/

2 - 13 x 5

/

8 STL

2500

3000

- 4

500

20

8

5250

A

5

2-1

/

2" 2-1

/

2"

O

ct 3

/

8 - 16 x 5

/

8 AL

3200

5000

-

5

7

00

1

0

4

-1

/2

5

263A8 2-1

/

2" 2-5

/

8"

O

ct

5/

8 - 11 x 3

/

4 AL

3

4

00

5000

-

5

7

00

1

0

4

-3

/

4

S

tand

o

ff Insulat

o

rs - Red

Part No. Mounting

Hole Size "H" Material Heavy

Duty

Box

Qty.

Approx. Box

Wt. (lbs.)

W

BKT1 7

/

16" 1"

SS

No

1

0

3

W

BKT1H

D

5/

8" 1" Z

/

P Steel

Yes

1

0

8

W

BKT1HD

S

5/

8" 1"

SS

Yes

1

0

8

W

BKT

2

7

/

16" 2"

SS

No

1

0

4

W

BKT

3

7

/

16"

3

"

SS

No

1

0

4

WBKT4

7

/

16"

4

"

SS

No

1

0

5

W

all M

o

unt

•

Manufactured from 304 series stainless steel or zinc

p

lated steel.

•

S

p

ecial brackets available u

p

on re

q

uest.

Mountin

g

Brackets

N

O

TES

:

•

See Section 1.12 on pa

g

e 141 for hardware.

S

ect

io

n 1.3.15 & 1.3.16

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

75

Section 1

Grounding Components

•

Manufactured from 304 series stainless steel or zinc

p

lated steel.

•

S

p

ecial brackets available u

p

on re

q

uest.

Kit Incl

ud

e

s:

(2) WBKT1: stainless steel

g

round bar bracket

(

2

)

R4150A4: round insulato

r

(

2

)

CS66S: 3/8"-16 x 3/4" stainless steel hex head ca

p

scre

w

(

2

)

W6S: 3/8" stainless steel ﬂ at washe

r

(

2

)

LW6S: 3/8" stainless steel s

p

lit lock washe

r

W

BKT1KIT

Part No. Mounting

Hole Size "H" Material Heavy

Duty

Box

Qty.

Approx. Box

Wt. (lbs.)

W

BKT1KIT 7

/

16" 1"

SS

No

5

Mountin

g

Brackets

W

all M

o

unt Kit

•

Pr

o

vi

d

es m

a

teri

a

l f

o

r either

a

Shelter

o

r

a

T

o

wer m

ou

nt.

Kit Incl

ud

e

s:

(2) WBKT1: stainless steel

g

round bar bracket (Shelter

)

(2) MBC3816: Malleable iron an

g

le adapters (Tower

)

• Will accommodate u

p

to 7/8" thick material.

(

2

)

R4150A4: round insulato

r

(

4

)

280: 1/4" x 1" drive

p

i

n

(

2

)

CS65S: 3/8"-16 x 5/8" stainless steel hex head ca

p

scre

w

(

2

)

CS66S: 3/8"-16 x 3/4" staniless steel hex head ca

p

scre

w

(

4

)

W6S: 3/8" stainless steel ﬂ at washe

r

(

4

)

LW6S: 3/8" stainless steel s

p

lit lock washe

r

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

G

B

U

KIT 2-1

/

41

0

22-1

/2

U

niversal Busbar Mountin

g

Kit

S

ect

io

n 1.3.16 & 1.3.17

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

676

Section 1

Grounding Components

•

Used in Data Center and In-Buildin

g

Telecommunications Groundin

g

Systems

to mark both ends of

g

roundin

g

/bondin

g

conductors.

•

2" diameter brass ta

g

with 1/2" hi

g

h black ﬁ lled letterin

g

.

•

M

ad

e fr

o

m c

o

rr

o

si

o

n resist

a

nt

b

r

a

ss.

•

Has a round hole for mountin

g

, screwin

g

or wire tyin

g

into position.

•

Dimensi

o

ns

a

re 2.12

5

" x

3

.7

5

".

•

Yellow ta

g

with

g

reen text.

•

Ta

g

is UV Resistant.

Part No. Material Box Qty. Approx. Each Wt. (lbs.)

G

RNTA

G

DN

D

B

r

a

s

EA

1

/4

Part No. Material Box Qty. Approx. Box Wt. (lbs.)

GRNTAG

60

7PK1

0

P

l

a

sti

c

1

0

1

/2

"Do Not Disconnect" Ta

g

Network Buildin

g

Ground Ta

g

SS

AAKIT

SS

AA

•

M

a

n

u

f

a

ct

u

re

d

fr

o

m

30

4 series st

a

inless steel.

•

SSAAKIT includes two assemblies

(p

ictured

)

. 3/8"

s

tainless steel hardware fastens kit to

g

round bar.

•

SSAAKIT

a

ls

o

incl

ud

es R41

50

A4 ins

u

l

a

t

o

rs.

•

Will accommodate u

p

to 1" thick material.

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

SS

AA 1

0

5

SS

AAKIT

5

8

S

tainless Steel An

g

le Adapters

S

ect

io

n 1.3.18 - 1.3.20

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

77

Section 1

Grounding Components

Intersystem Bondin

g

Connectio

n

T

o

p

Vie

w

Bo

tt

o

m Vie

w

Part No. Box Qty. Approx. Each Wt. (lbs.)

IBTD

EA

3

/4

•

I

n

t

ers

y

s

t

em

B

o

ndin

g

T

ermin

a

ti

o

n

D

e

vi

ce

•

Accepts one 6-1 AWG

g

roundin

g

electrode conductor, four

14-4 AWG bondin

g

conductors and one Class I copper

li

g

htnin

g

conductor.

•

Plastic case, brass terminal with stainless steel hardware.

•

Mountin

g

hardware included.

•

Slide in, snap ﬁ t lid desi

g

n for easy installation and inspection.

TECHNICAL NOTES:

(

Summarized

)

An external accessible intersystem bondin

g

termination for connectin

g

intersystem bondin

g

and

g

roundin

g

conductors at the service equipment and at the disconnectin

g

means for

any additional buildin

g

s or structures.*

* NEC 2011 Article 250.94 Bondin

g

For Other System

s

S

ect

io

n 1.3.21

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

78

Section 1

Grounding Components

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

9

79

Section 1

Grounding Components

S

ect

io

n 1.

4

G

round Bus S

y

stems

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.4.1 Intr

odu

cti

on

.......................................................................................

80

1.4.2 Ground Bus Numberin

g

System

...........................................................

80

1.4.3 Co

pp

er Ground Busbar

s

......................................................................

81

1.4.4 Gr

ou

n

d

B

u

s Size

s

...............................................................................

81

1.4.5 Elbows & S

p

licers with Kit

s

..................................................................

8

2

1.4.6 "Sandwich" St

y

le Elbows & S

p

licer

s

......................................................

8

3

1.4.7 Insulators & Mountin

g

Bracket

s

...........................................................

84

1.4.8 Static Ground Kit

s

...............................................................................

85

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

0

80

Section 1

Grounding Components

C

ustom Ground Bus S

y

stems

H

ar

g

er Ground Bus Systems offer ﬂ exibility, ease of desi

g

n and superior installation characteristics.

A variety of elbows, insulators, splice plates and bars ensure that custom desi

g

n speciﬁ cations are

met. Har

g

er’s technical support staff stands ready to assist you with your desi

g

n criteria.

S

ome examples of Ground Bus System applications are: clean rooms for chemical stora

g

e,

ammunitions, paints & inks, testin

g

laboratories and pharmaceuticals.

L

iste

d

4

67

Intr

o

ducti

on

S

imply follow the example outlined below to specify the type and size of the

g

round bus you need.

T

he followin

g

example is a copper

g

round bus that is 1/4" thick, 2" wide and 12' lon

g

utilizin

g

hole pattern "K".

C

B 14

2

144 K

Ma

teri

a

l

(

CB = co

pp

er ba

r

AB = aluminum bar

)

Thickness

(

in.

)

k

Ho

le

Pa

tter

n

L

en

g

t

h

(

in.

)

W

i

d

t

h

(

in.

)

L

iste

d

4

67

S

ect

io

n 1.4.1 & 1.4.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

1

81

Section 1

Grounding Components

"N"

T

hese hole

p

atterns are offered as standard

p

art

numbers. However, Har

g

er stands ready to custom

desi

g

n any hole pattern you require.

M

aximum len

g

th per bar is 12'-0". Bus is available in both copper and aluminum.

"K"

"

S

"

1"1"

1" 1"

12" 12"

CENTERLINE OF BAR

Ø7/16"

Ø3/8" x 5/8" SLOT

1"

1" 1"

1"

Ø3/8" X 5/8" SLOT

"A" "B"

DIMEN.

"A"

INCHES

DIMEN.

"B"

INCHES

DIMEN.

"A"

INCHES

DIMEN.

"B"

INCHES

DIMEN.

"A"

INCHES

DIMEN.

"B"

INCHES

DIMEN.

"A"

INCHES

DIMEN.

"B"

INCHES

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

/

4

1

/

4

1

/

4

3

/

8

1

/2

5/

8

3

/

4

7

/

8

1

1-1

/

4

1-1

/2

1-3

/

4

2

2-1

/2

3

4

6

1

/2

5/

8

3

/

4

1

/

4

1

/

4

1

/

4

1

/

4

1

/

4

1

/

4

1

/

4

1

/

4

1

/

4

1

/

4

1

/

4

1

/

4

3

/

8

3

/

8

3

/

8

3

/

8

3

/

8

1

1-1

/4

1-1

/2

1-3

/4

2

2-1

/2

3

3-1

/2

4

5

6

8

1

/2

5/

8

3

/4

1

1-1

/4

3

/

8

3

/

8

3

/

8

3

/

8

3

/

8

3

/

8

3

/

8

3

/

8

1

/2

1

/2

1

/2

1

/2

1

/2

1

/2

1

/2

1

/2

1

/2

1-1

/2

2

2-1

/2

3

3-1

/2

4

5

6

3

/4

1

1-1

/

4

1-1

/2

1-3

/

4

2

2-1

/2

3

3-1

/2

1

/2

1

/2

1

/2

1

/2

3

/

4

3

/

4

3

/

4

3

/

4

3

/

4

3

/

4

3

/

4

3

/

4

3

/

4

3

/

4

3

/

4

3

/

4

5

6

8

1

1-1

/

4

1-1

/2

2

2-1

/2

3

3-1

/2

4

5

6

7-3

/

4

8

G

r

o

und Bus Sizes

Part No. Thickness Width Length Hole Pattern Approx Each

Wt. (lbs.)

C

B141144K

C

B141144

S

C

B141144

N

1

/

4" 1" 144"

K

S

N

1

2

C

B141.

5

144K

C

B141.

5

144

S

C

B141.

5

144

N

1

/

4" 1-1

/

2" 144"

K

S

N

18

C

B14

2

144K

C

B14

2

144

S

C

B14

2

144

N

1

/

4" 2" 144"

K

S

N

2

4

C

o

pp

er Ground Busbars

•

Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.4.3 & 1.4.

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

2

82

Section 1

Grounding Components

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

5"

3"

Part No. Kit* Thickness Width Approx. Each

Wt. (lbs.)

C

U

141EL9

0

No

1

/

4" 1" 1

/2

C

U

141EL9

0

KIT

Yes

1

/

4" 1" 3

/4

C

U

141.

5

EL9

0

No

1

/

4" 1-1

/

2" 3

/4

C

U

141.

5

EL9

0

KIT

Yes

1

/

4" 1-1

/

2" 1

C

U

14

2

EL9

0

No

1

/

4" 2" 1

C

U

14

2

EL9

0

KIT

Yes

1

/

4" 2" 1-1

/4

Part No. Kit* Thickness Dims. Approx. Each

Wt. (lbs.)

C

U

14

35

EL9

0

FL

No

1

/

4"

3

" x

5

"1

C

U

14

35

EL9

0

FLKIT

Yes

1

/

4"

3

" x

5

" 1-1

/4

Part No. Kit* Thickness Width Approx. Each

Wt. (lbs.)

CU

141EL4

5

No

1

/

4" 1" 1

/2

CU

141EL4

5

KIT

Yes

1

/

4" 1" 3

/

4

CU

141.

5

EL4

5

No

1

/

4" 1-1

/

2" 3

/

4

CU

141.

5

EL4

5

KIT

Yes

1

/

4" 1-1

/

2" 1

C

U

14

2

EL4

5

No

1

/

4" 2" 1

C

U

14

2

EL4

5

KIT

Yes

1

/

4" 2" 1-1

/4

Part No. Kit* Thickness Width Approx. Each

Wt. (lbs.)

CU

141

S

PL

No

1

/

4" 1" 1

/2

CU

141

S

PLKIT Y

es

1

/

4" 1" 3

/

4

CU

141.

5S

PL

No

1

/

4" 1-1

/

2" 3

/

4

CU

141.

5S

PLKIT

Yes

1

/

4" 1-1

/

2" 1

C

U

14

2

SPL

No

1

/

4" 2" 1

C

U

14

2

SPLKIT

Yes

1

/

4" 2" 1-1

/4

Elbows & S

p

licers with Kits

90° Elb

o

ws

90° Elb

o

ws

45° Elb

o

ws

Sp

lice Plates

•

Used for 1

/

4" x 2" bar stock.

N

O

TES

:

• Slotted hole size is 3/8" x 5/8" s

p

aced 1" on center.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.4.5

*Kit Incl

ud

e

s:

(

1

)

Elbow or S

p

lice Plate

(

4

)

CS68S: 3/8”-16x1” SS hex head ca

p

scre

w

(

8

)

W6S: 3/8”-18 SS flat washe

r

(

4

)

LW6S: 3/8”-16 SS lock washe

r

(

4

)

N616S: 3/8”-16 SS hex nut

hex n

ut

lo

ck w

a

she

r

wa

she

r

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

3

83

Section 1

Grounding Components

Other sizes available. Please contact factor

y

for more information.

L

iste

d

4

67

L

iste

d

4

67

Part No. Thickness Fits Bar

Width

Interior or

Exterior Bend

Approx. Each

Wt. (lbs.)

S

SC

U

EL9

0

141INT 1

/

4" 1" Interi

or

4

S

SC

U

EL9

0

141EXT 1

/

4" 1"

E

xter

ior

4

S

SC

U

EL9

0

141.

5

INT 1

/

4" 1-1

/

2" Interi

or

5

S

SC

U

EL9

0

141.

5

EXT 1

/

4" 1-1

/

2"

E

xteri

or

5

S

SC

U

EL9

0

14

2

INT 1

/

4" 2" Interi

or

6

S

SC

U

EL9

0

14

2

EXT 1

/

4"

2

"

E

xteri

or

6

Part No. Thickness Fits Bar Width Approx. Each Wt. (lbs.)

SSCU

PL141 1

/

4" 1" 1

/2

SSCU

PL141.

5

1

/

4" 1-1

/

2" 1

S

SC

U

PL14

2

1

/

4" 2" 1

"Sandwich" St

y

le Elbow & S

p

licers

No Drillin

g

Required

90° Sandwich S

p

lice

S

andwich S

p

lice

S

ect

io

n 1.4.6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

84

Section 1

Grounding Components

S

tand-off insulators, mountin

g

brackets and hardware

are all provided by Har

g

er. Insulators and mountin

g

brackets are found on pa

g

es 74 & 75.

T

he hardware is in Section 1.12, pa

g

e 141.

T

o

p

rovide

p

ro

p

er su

pp

ort, bars should be mounted

ever

y

2 to 4 feet.

Other sizes available. Please contact factor

y

for more information.

L

iste

d

4

67

W

BKT1KIT

Part No. Thickness Fits Bar Width Approx. Each Wt. (lbs.)

SSCU

PLHV141 1

/

4" 1" 1

/2

SSCU

PLHV141.

5

1

/

4" 1-1

/

2" 1

S

SC

U

PLHV14

2

1

/

4" 2" 1-1

/2

"Sandwich" St

y

le Elbows & S

p

licers

No Drillin

g

Required

Sp

lice Plates

Insulators & Mountin

g

Brackets

S

ect

io

n 1.4.6 & 1.4.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

5

85

Section 1

Grounding Components

•

Static

g

round assembly bonds up to 16 barrels or pails.

•

Comes with 4

Q

uad Leads:

-

3

le

ad

s with 1

0

' c

o

ils.

- 1 le

ad

with

5

' c

o

il.

•

B

a

rs m

a

n

u

f

a

ct

u

re

d

fr

o

m

30

4 st

a

inless steel.

•

Static

g

round reel with 20' retractable 3/32"

diameter

g

alvanized steel bondin

g

conductor.

•

Includes die cast aluminum

p

lier-t

yp

e clam

p

with

two stainless steel

p

oints.

•

Approximate 1" maximum

j

aw openin

g

.

Part No. Approx. Each Wt. (lbs.)

ABB

O

TTB

G

30

Part No. Approx. Each Wt. (lbs.)

S

GR

20

1

5

S

tatic Gr

o

und Kits

Barrel Groundin

g

Assembl

y

S

tatic Ground Reel 20' with Clam

p

S

ect

io

n 1.4.8

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

6

86

Section 1

Grounding Components

H

ar

g

er manufactures a variety of static

g

round kits.

P

lease contact factor

y

for more information.

•

10' lon

g

, temporary static bond strap

manufactured from 2/0 su

p

erﬂ exible,

i

ns

u

l

a

te

d

c

o

n

du

ct

o

r.

•

Comes with a 200 Amp copper

g

round

clamp with 1-5/8" maximum

j

aw openin

g

and a compression lu

g

for 3/8" hardware.

•

36" lon

g

, temporary static bond strap

manufactured from 4/0 su

p

erﬂ exible,

i

ns

u

l

a

te

d

c

o

n

du

ct

o

r.

•

Comes with two 200 Amp copper

g

round

clamps with 1-5/8" maximum

j

aw openin

g

.

Part No. Approx. Each Wt. (lbs.)

GJ2

/

0WC120BEMA

7

Part No. Approx. Each Wt. (lbs.)

GJ4

/

0WC36CE

5

-1

/

4

S

tatic Gr

o

und Kits

Pail Ground Stra

p

Barrel Bond Stra

p

•

Can be attached to

g

round bar or to steel frame of tank

c

a

rs

o

r tr

u

cks.

•

1-1/4" lon

g

3/8-16 threaded stud with nut and lock washer.

•

Used for static

g

roundin

g

.

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GRDSTD1.

25

1

/4

25

6

-1

/

4

Brass Gr

o

und Stud

S

ect

io

n 1.4.8

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

7

87

Section 1

Grounding Components

S

ect

io

n 1.5

G

r

o

und B

o

xes

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.5.1 NEMA T

yp

e 1 Steel Enclosures

...........................................................

88

1.5.2 NEMA Type 4 Fiber

g

lass Enclosure

s

.....................................................

88

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

88

Section 1

Grounding Components

•

NEMA Type 1

g

ray steel boxes with screw cover.

•

Standard bar has "H" hole pattern (see pa

g

e 51).

•

"H" hole pattern is a sin

g

le row of 7/16" holes spaced every 1 inch.

•

Two 3

/

8" x 1-7

/

8" insulators.

•

Other sizes and t

yp

es available. Please contact factor

y

for more information.

Part No. Size Bar

Width

Number

of Holes

Approx. Each

Wt. (lbs.)

HWD

GBX886 8" 8"

6

"2"

3

7

GBX1

0

1

06

1

0

"1

0

"

6

"2"

6

1

0

GBX1

2

1

26

12" 12"

6

"2" 8 19

GBX18186 18" 18"

6

"

4

"1

3

20

GBX

2

4

2

4

6

24" 24"

6

"

4

"19

3

4

NEMA T

yp

e 1 Steel Enclosures

NEMA Type 4 Fiber

g

lass Enclosures

Part No. Size Number

of Holes

Approx. Each

Wt. (lbs.)

HWD

E

S

2

4

0

12" 1

0

"

6

"8

22

•

3/8" x 4" x 6" copper

g

round bar with 3 sets of 1/4"

holes s

p

aced 1" on center.

•

3/4" x 9-1/2" x 11-1/2" white plywood backin

g

panel.

•

Four 3

/

8" x 1-1

/

2" insulators.

•

Front cover stenciled with 1" hi

g

h black letters and

3/8" hi

g

h black letters.

•

Stripin

g

is 1/2" hi

g

h

g

reen and oran

g

e.

•

Other sizes and t

yp

es available. Please contact factor

y

f

o

r m

o

re inf

o

rm

a

ti

o

n.

S

ect

io

n 1.5.1 & 1.5.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

8

9

89

Section 1

Grounding Components

S

ect

io

n 1.6

U

L Li

s

te

d

S

upplementary Bondin

g

Grids

(

also known as Si

g

nal Reference Grids

)

&

Prefabricated Co

pp

er Ground Mes

h

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.6.1 Supplementary Bondin

g

Grid

s

..............................................................

90

1.6.2 Flat Strip Supplementary Bondin

g

Grid

s

...............................................

9

1

1.6.3 Supplementary Bondin

g

Grid (SRG) Numberin

g

System

.........................

9

1

1.6.4 Low Im

p

edance Riser

s

........................................................................

92

1.

6

.

5

SRG t

o

SRG C

o

nnecti

o

n

s

.....................................................................

92

1.6.6 SRG Bondin

g

......................................................................................

93

1.6.7 Round-wire Supplementary Bondin

g

Grid (SRG

)

....................................

9

4

1.6.8 Ground Pedestal Clamps & Bondin

g

Clamp

s

..........................................

9

4

1.6.9 Com

p

uter Room Ground Clam

ps

..........................................................

96

1.6.10 Static Floor Bondin

g

Clamp Ki

t

.............................................................

96

1.6.11 UL Listed Prefabricated Co

pp

er Ground Mes

h

.......................................

97

1.6.12 Co

pp

er Ground Mesh Workshee

t

..........................................................

9

1.6.13 Co

pp

er Ground Mes

h

........................................................................

1

00

1.6.14 Personnel Safet

y

Mat

s

.......................................................................

1

0

1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

9

0

90

Section 1

Grounding Components

T

oday's electronic environments require specialized

g

roundin

g

applications. Understandin

g

hi

g

her frequency

g

rounds, equipotential

g

round planes and supplementary bondin

g

subsystems

are imperative to protectin

g

sophisticated equipment systems. Har

g

er offers the knowled

g

e and

products required to protect these delicate systems. Si

g

nal Reference Grids (SRG) are also known

as Supplementary Bondin

g

Grids.

Note: The SRG acronym will not chan

g

e.

L

iste

d

4

67

S

upplementary Bondin

g

Grids

DEFINITI

O

NS*

:

•E

q

ui

p

otential Plane

:

A

g

rid, sheet, mass, or masses of conductin

g

material which, when bonded

to

g

ether, offers a ne

g

li

g

ible impedance to current ﬂ ow. (Serves as si

g

nal reference subsystem for

new facilities.

)

•Hi

g

her Frequency Ground

:

The interc

o

nnecte

d

met

a

llic netw

o

rk inten

d

e

d

t

o

serve

a

s

a

c

o

mm

o

n

reference for currents and volta

g

es at frequencies above 30 kHz and in some cases above 300 kHz.

Pulse and di

g

ital si

g

nals with rise and fall times of less than 1 microsecond are classiﬁ ed as hi

g

her

frequency si

g

nals.

•

S

i

g

nal Reference Subsystem

:

A conductive sheet or cable network/mesh providin

g

an

e

q

ui

p

otential reference for C-E e

q

ui

p

ments to minimize interference and noise.

*Militar

y

Handbook 419A

S

ect

io

n 1.6.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

9

1

91

Section 1

Grounding Components

H

ar

g

er's Flat Strip Supplementary Bondin

g

Grids are manufactured from 2" wide x 26

g

au

g

e soft copper

s

trip. They are welded to

g

ether formin

g

a 2' x 2' pattern. Rolls of SRG ran

g

e from 2' to 18' wide and the

w

ei

g

ht per roll is usually limited to a maximum of 250 pounds. The followin

g

pa

g

e offers a desi

g

n

g

uide to

help determine what part numbers are required for the ﬂ at strip system. Si

g

nal Reference Grids (SRG) are also

known as Mesh-BN’s, System Reference Potential Planes (SRPP) and Supplementary Bondin

g

Grids.

Note: The SRG acronym will not chan

g

e.

L

iste

d

4

67

•

Commonl

y

stocked.

Part No. Description Approx. Each

Wt. (lbs.)

S

RG1

05024

10' x 50', 24" O.C. Spacin

g

90

S

RG1

25024

12' x 50', 24" O.C. Spacin

g

9

8

Flat Strip Supplementary Bondin

g

Grids

S

upplementary Bondin

g

Grid (SRG) Numberin

g

Syste

m

S

tan

d

ar

d

SR

G

Size

s

Example

p

SRG 12 46 2

4

S

R

G

Mesh

W

i

d

t

h

(

in feet

)

L

en

g

t

h

(

in feet

)

O

.C. Spacin

g

(

in inches

)

APPLICATI

O

N N

O

TES

:

The

g

rid lies directly on the subﬂ oor that supports the raised

ﬂ oor. It may or may not be

g

lued or fastened down. "Power and

data cables lay on the

g

rid. The advanta

g

e of this

g

eometry is that,

due to decreased open loop area, the couplin

g

of radiated ener

g

y

from far-ﬁ eld

p

henomena into the cables is minimized when the

y

are very close to the copper strips that form the si

g

nal reference

g

rid. The hi

g

her capacitance between the cables and the si

g

nal

reference

g

rid also increases the protected circuit's noise immunity

to electric ﬁ elds. Minimum spacin

g

between the cables and the si

g

nal

reference

g

rid also reduces susceptibility to ma

g

netic ﬁ elds. Both of

these

a

re ne

a

r-ﬁ el

d

effects.

A possible disadvanta

g

e of this form of si

g

nal reference

g

rid is the

requirement for lon

g

er bondin

g

straps as compared to the raised

ﬂ oor-based si

g

nal reference. Two bondin

g

straps (of differen

t

len

g

ths) to each piece of equipment substantially reduces the

im

p

edance of the stra

p

."*

*2

005

IEEE St

d

. 11

00

N

O

TES

:

• 2" x .016" Co

pp

er Stri

p

is used unless s

p

eciﬁ ed otherwise.

• Meets re

q

uirements of 2005 IEEE Std. 1100.

S

ect

io

n 1.6.2 & 1.6.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

9

2

92

Section 1

Grounding Components

•

Kit includes all necessar

y

hardware.

•

U

se m

o

l

d

SRG2

0

1

6

K t

o

wel

d

LIR t

o

SRG.

•

The Ultraweld SRG mold and weld metal are used to exothermically weld ad

j

acent SRG mats to

g

ether in the ﬁ eld.

•

The SRG mold can be used to make all re

q

uired stri

p

to stri

p

connections.

•

Add sufﬁ x SX to mold

p

art number and weld metal

p

art numbers for smokeless s

y

stem

(

exam

p

le: NUWTUBE32SX

)

.

Ad

j

acent SRG Mat

s

W

elded To

g

ethe

r

C

r

o

s

Tee

Sp

lice

L

IR K

it

Part No. Material Length Riser or Kit

L

IR18 2" x .016" Flat Co

pp

e

r

18"

R

i

ser

L

IR18KIT 2" x .016" Flat Co

pp

e

r

18"

K

it

L

IR

24

2" x .016" Flat Co

pp

e

r

24"

R

i

ser

L

IR

2

4KIT 2" x .016" Flat Co

pp

e

r

24"

Ki

t

L

IR

36

2" x .016" Flat Co

pp

e

r

36

"

R

i

ser

L

IR

36

KIT 2" x .016" Flat Co

pp

e

r

36

"

K

it

L

IR7

2

2" x .016" Flat Co

pp

e

r

72"

R

i

ser

L

IR7

2

KIT 2" x .016" Flat Co

pp

e

r

72"

K

it

Mold Part No. Flat Strip Weld Metal Handle Clamp

UltraShot NUWTUBE

S

RG

20

1

6

K 2" x .

0

1

6

"

U

S

32

NU

WT

U

BE

32

M

H1

Low Im

p

edance Risers

S

RG t

o

SRG C

o

nnect

io

ns

5/16" Ø

SRG

FIELD MADE

EXOTHERMIC

CONNECTION

LIR18

S

ect

io

n 1.6.4 & 1.6.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

9

3

93

Section 1

Grounding Components

Pedestal Bondin

g

to SRG

Connect pedestals per speciﬁ cation, typically every 6th in each direction, to the SRG usin

g

#6 AWG 7 strand

copper cable. The cable should take the shortest path between the pedestal and the SRG. The len

g

th of the wire

s

hould not exceed 2 feet. The bond wire can either be exothermicall

y

welded to the

p

edestal

(p

referred method

)

o

r mechanically attached usin

g

a UL Listed Pedestal Ground Clamp (see pa

g

e 94).

Exothermicall

y

Welded Pedestal Connections

Exothermic Connections for Bondin

g

to Buildin

g

Stee

l

All columns within and at perimeter of the computer room shall be bonded to the SRG usin

g

a concentric stranded

co

pp

er conductor. #6 AWG 7 strand co

pp

er is the most common conductor used for this a

pp

lication. The cable

s

hould take the shortest path between the buildin

g

steel and the Supplementary Bondin

g

Grid.

•

Add sufﬁ x SX to mold

p

art no. and weld metal for smokeless s

y

stem

(

exam

p

le: BCF61.5016BSX and/or NUWTUBE25SX

)

.

•

Add sufﬁ x SX to mold

p

art no. and weld metal for smokeless s

y

stem

(

exam

p

le: BCF41.5016BSX and/or NUWTUBE32SX

)

.

#6

conc to

S

R

G

B

uildin

g

S

teel

V

A

6

B Mol

d

#6

conc

Mold Part

No. Connection Weld Metal Handle

Clamp

UltraShot NUWTUBE

VH

O

61S

Q

MX #6 Conc. to 1" S

q

. Pedestal

U

S

25

NU

WT

U

BE

25

MH4

B

CF

6

1.

50

1

6

B#

6

C

o

nc. t

o

SR

G

U

S

25

NU

WT

U

BE

25

M

H1

Mold Part

No. Connection Weld Metal Handle

Clamp

UltraShot NUWTUBE

VA

6

B #6 Conc. to Buildin

g

Steel

US

4

5

NUWTUBE45

M

H1

VA4B

#4 Conc. to Buildin

g

Steel

US

4

5

NUWTUBE45

M

H1

VA

2

B #2 Conc. to Buildin

g

Steel

US

4

5

NUWTUBE45

M

H1

B

CF

6

1.

50

1

6

B#

6

C

o

nc. t

o

SR

G

U

S

25

NU

WT

U

BE

25

M

H1

B

CF41.

50

1

6

B #4

Co

nc. t

o

S

R

G

U

S

32

NU

WT

U

BE

32

MH1

B

CF

2

1.

50

1

6

B#

2

C

o

nc. t

o

SR

G

U

S

32

NU

WT

U

BE

32

M

H1

S

RG Bondin

g

S

ect

io

n 1.6.6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

94

Section 1

Grounding Components

"

A Si

g

nal Reference Grid may also be economically fabricated from standard, bare round-wire

j

oined to

g

ether via weldin

g

, brazin

g

, compression or a suitable

g

roundin

g

clamp arran

g

ement at

each of the crossin

g

points". (2005 IEEE Std. 1100

)

H

ar

g

er offers a variety of

g

round pedestal clamps and conductors to achieve these ob

j

ectives.

Conductors can be found in Section 1.1, pa

g

e 11. Si

g

nal Reference Grids (SRG) are also known as

S

upplementary Bondin

g

Grids.

Note: The SRG acronym will not chan

g

e.

•

Accommodates cross runs without addin

g

an additional connector. Accommodates 4

c

o

n

du

ct

o

rs in t

o

t

a

l.

•

Electro-tin

p

lated co

pp

er.

•

Incl

ud

es st

a

inless steel h

a

r

d

w

a

re.

•

Other sizes available. Please contact factor

y

for more information.

L

iste

d

4

67

Part No. U-Bolt Type Pedestal

Size

Conductor

Size (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

GPC6S

Q

Sq

uare 1"

(

1-1/8" OD

)

#

6

5

3-1

/2

GPC

6

R

D

Rou

n

d

1"

(

1-1/8" OD

)

#

6

5

3-1

/2

GPC4S

Q

Sq

uare 1"

(

1-1/8" OD

)

#4

5

3-1

/2

G

P

C

4R

D

Rou

n

d

1"

(

1-1/8" OD

)

#4

5

3-1

/2

GPC

2

S

Q

Sq

uare 1"

(

1-1/8" OD

)

#

2

5

3-1

/2

GPC

2

R

D

Rou

n

d

1"

(

1-1/8" OD

)

#

2

5

3-1

/2

GPC2

/

0RD1.75

Rou

n

d

1-1

/

8" - 1-3

/

4" 2

/

0 & #6

5

7-1

/2

Round-wire Supplementary Bondin

g

Grid

G

round Pedestal Clamps & Bondin

g

Clamps

GPC2

/

0RD1.75

•

Electro-tin

p

lated co

pp

er.

•

Incl

ud

es st

a

inless steel h

a

r

d

w

a

re.

Part No. U-Bolt Type Pedestal

Size

Conductor

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

GPC

2

FSS

Q

Sq

uare 1" 2" Flat Stri

p

5

4

GPC

2

FSR

D

Rou

n

d

1" 2" Flat Stri

p

5

4

G

round Pedestal Clam

p

s for Flat Stri

p

S

ect

io

n 1.6.7 & 1.6.8

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

9

5

95

Section 1

Grounding Components

•

Electro-tin

p

lated bronze includes stainless steel hardware.

•

Accommodates 3 conductors from #6 AWG u

p

to 4/0, with a maximum

s

in

g

le conductor of 500 MCM or two conductors of 250 MCM.

•

Fits both round and square pedestal le

g

s up to 1" outside diameter.

L

iste

d

9

6

L

iste

d

4

67

L

iste

d

9

6

L

iste

d

4

67

L

iste

d

9

6

L

iste

d

4

67

G

round Pedestal Clamps & Bondin

g

Clamps

•

Electro-tin

p

lated bronze includes stainless steel hardware.

•

Accommodates 2 conductors from #6 AWG u

p

to 250 MCM.

•

Fits round pedestal outside diameter ran

g

e .75" - 1.7".

•

Electro-tin

p

lated bronze includes stainless steel hardware.

•

Accommodates 2 conductors from #6 AWG u

p

to 250 MCM.

•

Fits round pedestal outside diameter ran

g

e 1" - 2.4".

Part No. Tamper

Resistant Material Pedestal

Diameter Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC.5

/

.75

No

T

inne

d

Br

o

nz

e

.5

" - 1"

.3

7

5

" - 1"

5

2-1

/2

Part No. Tamper

Resistant Material Pedestal

Diameter Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC1

/

1.25

No

T

inne

d

Br

o

nz

e

1" - 1.

6

2

5

"

.

7

5

" - 1.7"

5

3

Part No. Tamper

Resistant Material Pedestal

Diameter Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC1.5

/2

No

T

inne

d

Br

o

nze 1.

5

" - 2.

3

7

5

" 1" - 2.4"

5

3-3

/

4

S

ect

io

n 1.6.8

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

9

6

96

Section 1

Grounding Components

G

round Pedestal Clamps & Bondin

g

Clamps

•

U

se

d

when wel

d

e

d

c

o

nnecti

o

ns

a

re n

o

t fe

a

si

b

le.

•

Unique desi

g

n allows clamps to form connections at most any an

g

le.

•

Speciﬁ c uses include fabrication under an existin

g

computer room ﬂ oor.

•

Electro-tin

p

lated brass.

L

iste

d

4

67

Part No. Conductor Size

(AWG) Box Qty. Approx. Box Wt. (lbs.)

CRGC

6

#

6

25

4

C

R

GC

4

#4

1

0

5

CRGC

2

#

2

1

0

5

C

om

p

uter Room Ground Clam

p

s

•

Heav

y

dut

y

bronze clam

p

includes stainless steel hardware.

•

Available electro-tin plated. When orderin

g

, add preﬁ x T to

p

art number.

•

Fits both round and square pedestal le

g

s up to 1-1/8"

ou

tsi

d

e

d

i

a

meter.

Part No. Conductor

Size (AWG) Box Qty. Approx. Box

Wt. (lbs.)

G

P1M

C

I #6 Sol. thru 2

/

0 Str.

5

2-1

/2

TG

P1M

C

I #6 Sol. thru 2

/

0 Str.

5

2-1

/2

S

ect

io

n 1.6.8 - 1.6.10

Kit Incl

ud

e

s:

(

4

)

CS44S: 1/4"-20 x 1/2" SS hex head ca

p

scre

w

(

4

)

LW4S: 1/4"-20 SS lock washe

r

(

4

)

W4S: 1/4"-20 SS ﬂ at washe

r

(1) GECLB62A: #6 compression lu

g

•

Manufactured from 110 co

pp

er allo

y

.

•

Two piece desi

g

n sandwiches ﬁ rmly secures the

g

round strap.

•

Wall mountin

g

hardware,

g

round bar and conductor not included.

•

Bonds static ﬂ oorin

g

system to the telecommunications bondin

g

and

g

roundin

g

system.

Part No. Box Qty. Approx. Box Wt. (lbs.)

S

FBC

3

KIT 1 1-1

/

4

S

tatic Floor Bondin

g

Clamp Kit

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

9

7

97

Section 1

Grounding Components

P

refabricated wire mesh is a simple cost effective method of enhancin

g

round systems.

Applications include improvin

g

the

g

round plane at telecommunications and radio transmittin

g/

receivin

g

facilities and reducin

g

step and touch potentials at power plants and substations. Mesh is

also used where

g

round rods are impossible to drive or are ineffective because of soil conditions.

W

ire mesh is manufactured from solid copper or copper clad steel wire, ran

g

in

g

from #10 AWG

to #4 AWG. Normal spacin

g

between conductors is 4", 6", 8", 12", 24" and 48". All

j

oints are silver

brazed ensurin

g

excellent electrical continuity, corrosion resistance and superior stren

g

th.

S

tan

d

ar

d

Mat Size

s

U

L Listed Prefabricated Co

pp

er Ground Mes

h

•

Other sizes available. Please contact factor

y

for more information.

L

iste

d

4

67

S

ect

io

n 1.6.11

Part No. Width

(ft.)

Length

(ft.)

Conductor

Size/Type (AWG)

Conductor

Spacing (in.)

Approx. Each

Wt. (lbs.)

GM1

25066

1

2

50

6

2

14

GM1

2506

1

2

1

2

50

6

1

2

11

7

GM1

25062

4

12

50

6

24

6

9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

98

Section 1

Grounding Components

H

ar

g

er prefabricated wire mesh can be

s

upplied with no overhan

g

, overlappin

g

ends or

butt s

p

lice ends.

N

o Overhan

g

"

Overlappin

g

" end

s

L

iste

d

4

67

L

iste

d

4

67

T

he overlappin

g

end conﬁ

g

uration is desi

g

ned

to allow for side by side connections of ad

j

oinin

g

mats. This t

yp

e of connection

p

rovides the easiest

method of

j

oinin

g

two mesh sections. Addin

g

2"

to one half the conductor spacin

g

provides the

o

verlappin

g

ends. For example, if the mesh size is

6

" square, the overlappin

g

end len

g

th is 5".

You need to ﬁ rst do the calculation for the net wei

g

ht in order to calculate the

g

ross shippin

g

wei

g

ht.

To Calculate Net Weight

g

:

Net Wei

g

ht = Width (ft.) x Len

g

th (ft.) x Table Value (lb/f

t

2

)

To Calculate Gross Shipping Weight

pp g g

:

Gross Wei

g

ht = Net Wei

g

ht + [3.38 x (Mesh Width (ft.) + 1 (ft.))]

Exam

p

le: 10' x 100', #6 Cu Wire T

yp

e, 6" x 6" Cell Size, from table 0.328

(

lb/ft

2

)

Net Wei

g

ht = 10 x 100 x 0.328 = 328 lbs.

Gross Wei

g

ht = 328 + [3.38 x (10 + 1)] = 365 lbs.

Wire TypeWire Type

Mesh Cell Size

4" x 4"4" x 4"

6" x 6"6" x 6"

8" x 8"8" x 8"

12" x 12"12" x 12"

24" x 24"24" x 24"

24" x 48"24" x 48"

48" x 48"48" x 48"

#1

0

C

u

0

.199

0

.1

32

0

.

0

99

0

.

067

0

.

034

0

.

027

0

.

0

19

8CW3

D

0

.

257

0

.171

0

.1

2

9

0

.08

7

0

.

0

4

5

0

.

035

0

.

024

#8 Cu

0

.

3

1

2

0

.208

0

.1

57

0

.1

06

0

.

055

0

.

0

4

2

0

.

030

6

CW

3D

0

.4

5

1

0

.

30

1

0

.

227

0

.1

53

0

.080

0

.

06

1

0

.

0

4

3

#

6

C

u

0

.491

0

.328

0

.248

0

.1

67

0

.08

7

0

.

067

0

.

0

4

7

#4

Cu

0

.77

5

0

.

5

19

0

.

3

9

2

0

.

265

0

.138

0

.1

06

0

.

0

7

5

U

L Listed Prefabricated Co

pp

er Ground Mes

h

Mesh Net Wei

g

ht in Pounds per Square Foot

S

ect

io

n 1.6.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

99

Section 1

Grounding Components

D

ON’T COUNT THE OVERHANG FOR TOTAL LENGTH/WIDT

H

S

tan

d

ar

d

Me

sh

C

onﬁ

g

urations

W

ire Size: #4, #6, #8, #10 AWG

S

o

li

d

C

o

n

du

ct

or

W

ire T

yp

e: Pure co

pp

er or co

pp

er clad

(

30% conductivit

y)

M

esh Size: 4" square throu

g

h 48" square

in 4"

a

n

d

6

" increment

s

Co

nduct

o

rs

N

o Overhan

g

OC

’’

Overlappin

g

end

s

O

E’’

L

’

W’

Part No. Type

4

S

olid Co

pp

e

r

6

S

olid Co

pp

e

r

6

CW

3D

Co

pp

er Clad

30% Conductivit

y

8

S

olid Co

pp

e

r

8CW3

D

Co

pp

er Clad

30% Conductivit

y

1

0

S

olid Co

pp

e

r

End T

yp

e Descr

ip

t

i

o

n

O

E1 Overlappin

g

End

,

Overhan

g

1 End

O

E

2

Overlappin

g

End

,

Overhan

g

2 End

s

C

o

pp

er Ground Mesh Worksheet

G

M 12 46 6 24 OE

1

Example

p

Gr

ou

n

d

Mes

h

W

i

d

t

h

(

ft.

)

L

en

g

t

h

(

ft.

)

C

o

n

du

ct

or

S

ize/T

yp

e

O

.C. Spacin

g

(

in.

)

E

nd T

yp

e

N

O

TES

:

• Overlappin

g

ends are equal to 1/2 the O.C. spacin

g

plus 2" unless speciﬁ ed otherwise.

• 40% DSA conductor available. Please contact factor

y

for more information.

S

ect

io

n 1.6.12

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

100100

Section 1

Grounding Components

12'-0"

6"

•

12' x 12' prefabricated wire

g

roundin

g

mesh with 6" squares made

from #6 AWG solid co

pp

er.

•

Available with a tinned

p

erimeter conductor exothermicall

y

welded

t

o

mesh.

•

Mesh is silver brazed at all crossovers usin

g

a 15% or 35% silver

brazin

g

alloy and a non-corrosive ﬂ ux.

L

iste

d

4

67

Pe

rim

e

t

er

C

o

n

du

ct

or

Part No. Perimeter Conductor (AWG) Approx. Each Wt. (lbs.)

GM1

2

1

266

No

n

e

50

GM1

2

1

266

P

2

T

2

T

60

GM1

2

1

266

SPR1

2

4/

0-19T 81

C

o

pp

er Ground Mes

h

APPLICATI

O

N N

O

TES

:

• For enhancin

g

external

g

roundin

g

systems at radio, pa

g

in

g

, cellular, etc. transmittin

g

/receivin

g

facilities.

• If strate

g

ically placed, mesh can be used as a safety ad

j

unct to reduce dan

g

erous step and touch potentials.

• Perimeter conductor makes for easy attachment to

g

round conductors.

S

ect

io

n 1.6.13

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

10

1

101

Section 1

Grounding Components

H

ar

g

er personnel safety mats are desi

g

ned to protect a

g

ainst "touch potentials" under fault

conditions. Listed below are standard mat conﬁ

g

urations, however mats can be customized by

u

tilizin

g

the personnel safety mat numberin

g

system. The followin

g

example is a safety mat that is

6

' wide x 6' lon

g

made up of #6 solid copper conductor. Conductors are spaced every 12" and the

mat has a 1

/

0 AWG solid center wire.

S

tandard Mat Conﬁ

g

urations

M

at Size: 4' x 4', 4' x 6', 6' x 6', 6' x 8

'

W

ire Size: #4, #6, #8 AWG Solid Conducto

r

W

ire T

yp

e: Pure co

pp

er or co

pp

er clad steel

(

30% conductivit

y)

M

esh Size: 2" square throu

g

h 12" square in 2" increment

s

Center Wire: Optional - See Pa

g

e 11, Section 1.1 for conductors

available. Comes with standard 6" overhan

g

on

bo

th si

d

es

o

f m

a

t.

L

iste

d

4

67

Personnel Safet

y

Mat

Numberin

g

Syste

m

P

SM 6 6 6 12 C1

/

0

S

Conductor Spacin

g

(

in.

)

(

Mesh Size

)

O

p

tional

C

enter Wire

C

o

n

du

ct

o

r

S

ize/T

yp

e

L

en

g

t

h

(

ft.

)

W

i

d

t

h

(

ft.

)

P

ers

o

nnel

S

afet

y

Ma

t

Part No. Type

4

S

olid Co

pp

e

r

6

S

olid Co

pp

e

r

6

CW

3D

Co

pp

er Clad

30% Conductivit

y

8

S

olid Co

pp

e

r

8CW3

D

Co

pp

er Clad

30% Conductivit

y

Part No. Width

(ft.)

Length

(ft.)

Conductor

Size/Type (AWG)

Conductor

Spacing (in.)

Optional

Center Wire

Approx. Each

Wt. (lbs.)

P

SM4666C1

/

0

S

4

6

1

/

0 Sol. 11

P

SM4644C2

/

0

4

6

4

2

/

0

23

P

SM61066C4

/

0

S

6

1

0

6

4/

0 Sol.

26

Personnel Safet

y

Mats

Co

nduct

o

rs

S

tan

d

ar

d

Mat Size

s

N

O

TES

:

•

40% DSA conductor available. Please contact factor

y

for more information.

S

ect

io

n 1.6.1

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

10

2

102

Section 1

Grounding Components

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

103

Section 1

Grounding Components

S

ect

io

n 1.7

Bondin

g

Straps/Bondin

g

Jumpers

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.7.1 Bondin

g

Strap Numberin

g

System

......................................................

1

04

1.7.2 One Hole Tinned Flat Braid Copper Bondin

g

Strap

s

.............................

1

05

1.7.3 Two Hole Tinned Flat Braid Copper Bondin

g

Strap

s

.............................

1

06

1.7.4 One Hole Bare Copper Braid Bondin

g

Strap & Ki

t

................................

1

07

1.7.5 Bondin

g

/Groundin

g

Straps Numberin

g

System

....................................

108

1.7.6 Bondin

g

/Groundin

g

Strap

s

................................................................

108

1.7.7 Bondin

g

Jumper Numberin

g

System

...................................................

1

0

9

1.7.8 One Hole Bondin

g

Jumpers & Kit

s

......................................................

1

0

9

1.7.9 Bondin

g

Jumper Ki

t

..........................................................................

11

0

1.7.10 Two Hole Insulated Bondin

g

Jumper & Kit

s

.........................................

11

0

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

104104

Section 1

Grounding Components

B

ondin

g

straps are constructed from ﬂ exible tinned copper ﬂ at braid. Available with one or two

hole compression lu

g

s. Har

g

er offers a variety of len

g

ths and styles. Customizin

g

your own straps

i

s simple with Har

g

er's bondin

g

strap numberin

g

system. To desi

g

n your own custom bondin

g

strap

s

imply follow the steps outlined below. The followin

g

example is a 1/2" wide, .094" thick, 12" lon

g

bondin

g

strap usin

g

2 hole compression lu

g

s with 1" O.C. spacin

g

between 3/8" bolt holes.

1. Width of braid stra

p

2. Thickness of braid stra

p

3. Len

g

th of braid strap (O.C. from lu

g

hole

)

4

. S

p

eciﬁ es one or two holes

p

er side of stra

p

5

. O.C. Spacin

g

between Bolt Hole on 2 Hole Lu

gs

A=5/8", B=3/4", C=1", D=1-3/4"

6

. B

o

lt h

o

le siz

e

Bondin

g

Strap Numberin

g

Syste

m

L

w

wO.C.

SPACING

GS 12 094 12 2 C 3

/

8

W

i

d

t

h

(

in.

)

L

en

g

t

h

(

in.

)

No

.

of

Ho

les

p

er side

O

.C. Spacin

g

b

etween B

o

lt H

o

le

o

n 2 Hole Lu

gs

T

hi

c

kn

ess

(

in.

)

Bo

lt H

a

r

d

w

a

re

S

iz

e

B

ondin

g

S

tra

p

S

ect

io

n 1.7.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

105

Section 1

Grounding Components

•

"R" indicates Rin

g

Lu

g

.

L

W

L

W

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

Hardware

Size

Approx.

Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS140306R13

/

81

/

4"

.030

"1

4

6

"1 3

/

8" 1

/2

1

0

5

GS1403012R13

/

81

/

4"

.030

"1

4

12" 1 3

/

8" 1

/2

1

0

5

GS1403024R13

/

81

/

4"

.030

"1

4

24" 1 3

/

8" 1

/2

1

0

5

O

ne Hole Tinned Flat Braid Copper Bondin

g

Straps

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

1

/

2"

.0

94"

6

"1 3

/

8" 1

/2

1

0

5

GS120941213

/

81

/

2"

.0

94"

6

12" 1 3

/

8" 1

/2

1

0

5

GS120942413

/

81

/

2"

.0

94"

6

24" 1 3

/

8" 1

/2

1

0

5

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

Hardware

Size

Approx.

Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS5806215.188PTM

W

5/

8"

.062

81

5

.2" 1 7

/

16" 1

/

41

0

2-1

/2

L

W

APPLICATI

O

N N

O

TES

:

• Dimensi

o

ns

a

re n

o

min

a

l sizes.

• See pa

g

e 104 for strap dimensions.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.7.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

106106

Section 1

Grounding Components

L

W

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

O.C.

Spacing

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS14030102A1

/

41

/

4"

.030

"1

4

1

0

"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS14030162A1

/

41

/

4"

.030

"1

4

1

6

"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS14030242A1

/

41

/

4"

.030

"1

4

24"

2

5/

8" 1

/

4" 1

/2

1

0

5

Two Hole Tinned Flat Braid Copper Bondin

g

Straps

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

O.C.

Spacing

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS34062122A1

/

43

/

4"

.06

2"

6

12"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS34062122C3

/

83

/

4"

.06

2"

6

12"

2

1" 3

/

8" 1

/2

1

0

5

GS34062182A1

/

43

/

4"

.06

2"

6

18"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS34062182C3

/

83

/

4"

.06

2"

6

18"

2

1" 3

/

8" 1

/2

1

0

5

GS34062242A1

/

43

/

4"

.06

2"

6

24"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS34062242C3

/

83

/

4"

.06

2"

6

24"

2

1" 3

/

8" 1

/2

1

0

5

GS34062302A1

/

43

/

4"

.06

2"

6

30

"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS34062302C3

/

83

/

4"

.06

2"

6

30

"

2

1" 3

/

8" 1

/2

1

0

5

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

O.C.

Spacing

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS12094122A1

/

41

/

2"

.0

94"

6

12"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS12094122C3

/

81

/

2"

.0

94"

6

12

"

2

1

"3

/

8" 1

/2

1

0

5

GS12094182A1

/

41

/

2"

.0

94"

6

18"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS12094182C3

/

81

/

2"

.0

94"

6

18"

2

1" 3

/

8" 1

/2

1

0

5

GS12094242A1

/

41

/

2"

.0

94"

6

24"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS12094242C3

/

81

/

2"

.0

94"

6

24"

2

1" 3

/

8" 1

/2

1

0

5

APPLICATI

O

N N

O

TES

:

• Dimensi

o

ns

a

re n

o

min

a

l sizes.

• See pa

g

e 104 for strap dimensions.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.7.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

10

7

107

Section 1

Grounding Components

•

Dimensi

o

ns

a

re n

o

min

a

l sizes.

•

See pa

g

e 104 for strap dimensions.

•

Other sizes available. Please contact factor

y

for more information.

L

W

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length No. of

Holes

O.C.

Spacing

Hardware

Size

Approx.

Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS1062122A1

/4

1"

.06

2"

4

12"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS1062122C3

/

81"

.06

2"

4

12"

2

1" 3

/

8" 1

/2

1

0

5

GS1062182A1

/4

1"

.06

2"

4

18"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS1062182C3

/

81"

.06

2"

4

18"

2

1" 3

/

8" 1

/2

1

0

5

GS1062242A1

/4

1"

.06

2"

4

24"

2

5/

8" 1

/

4" 1

/2

1

0

5

GS1062242C3

/

81"

.06

2"

4

24"

2

1" 3

/

8" 1

/2

1

0

5

Two Hole Tinned Flat Braid Copper Bondin

g

Straps

Part No. Braid

Width Thickness Gauge

Equivalent (AWG) Length No. of

Holes

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS58101TIE 7

/

16"

.0

7

0

"

7

1

0

"1 7

/

16" 1

/

41

0

2-1

/2

Part No. Braid

Width Thickness Length No. of

Holes

O.C.

Spacing

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS438070BF1014KIT 7

/

16"

.0

7

0

"1

0

" 1 10-1

/

8" 1

/

4" 1

/4

1

0

2-1

/2

O

ne Hole Bare Copper Braid Bondin

g

Strap Kit

O

ne Hole Bare Copper Braid Bondin

g

Strap

•

Other sizes available. Please contact factor

y

for more information.

Kit Incl

ud

e

s:

(1) GS438070BF1014: copper ﬂ at braid bondin

g

strap

(

1

)

HAAJC1/2: aluminum antioxidant 1/2 oz. tube

(

2

)

N420S: 1/4"-20 x 1/2" stainless steel hex nut scre

w

(

2

)

MS44S: 1/4"-20 x 1/2" stainless steel machine scre

w

(

2

)

LW4S: 1/4" stainless steel s

p

lit lock washe

r

(

2

)

SW4S: 1/4" star lock washe

r

GS438070BF1014

H

AAJC1

/2

N

4

20S

MS

44

S

W4

S

L

W

S

ect

io

n 1.7.3 & 1.7.

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

08

108

Section 1

Grounding Components

C

hart A

S

tan

d

ar

d

Terminal Wi

d

t

h

R

= 3

/

4"

S

= 1"

T

= 1-3

/

8"

U

= 1-1

/

4"

V = 1-1

/

2"

W

= 1-3

/

4"

X

= 2"

Y = 2-3

/

8"

Z =

3

"

C

hart B

Hole O.C. Spacing

pg

A = 1

/

2"

B

= 3

/

4"

C

= 1"

D

= 1-3

/

4"

E

= 1-1

/

4"

F

= 1-1

/

2"

Part No. Number

of Braids

Terminal

Width

Length Terminal

End to End

Hole O.C.

Spacing

Hardware

Size Qty. Approx. Each

Wt. (lbs.)

B

GS1S12D3

/

8 1 1" 12" 1-3

/

4" 3

/

8"

EA

1

/2

B

GS1S24E3

/

8 1 1" 24" 1-1

/

4" 3

/

8"

EA

1

B

GS2S12E1

/2

2

1" 12" 1-1

/

4" 1

/

2"

EA

1

B

GS1V12F1

/2

1 1-1

/

2" 12" 1-1

/

2" 1

/

2"

EA

1

/2

B

GS1V18D1

/2

1 1-1

/

2" 18" 1-3

/

4" 1

/

2"

EA

3

/4

•

Terminal ends come tinned as standard. Bare, silver, nickel are available.

•

Br

a

i

d

c

o

mes tinne

d

a

s

a

st

a

n

da

r

d

.

•

Other sizes are available. Please contact factor

y

for more information.

Bondin

g

/Groundin

g

Straps Numberin

g

Syste

m

BGS 1 S 12 D 3/8

Nu

m

b

er

o

f Br

a

i

ds

T

ermin

a

l Wi

d

t

h

(

in.

)

(

See Chart A Below

)

L

en

g

th

(

in.

)

(

includin

g

terminal

)

/

Ha

r

d

w

a

re

S

ize

B

ondin

g

Groundin

g

S

tra

p

Ho

le

O

.C.

S

pacin

g

(

in.

)

(

See Chart B Below

)

S

ect

io

n 1.7.5 & 1.7.6

Bondin

g

/Groundin

g

Straps

W

B

L

A

L

W

B

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

10

9

109

Section 1

Grounding Components

B

ondin

g

j

umpers are constructed from round conductors, insulated or bare. Available with one or two

hole compression lu

g

s. Har

g

er offers a variety of len

g

ths and styles. Customizin

g

your own

j

umper is

s

imple with Har

g

er's bondin

g

j

umper numberin

g

system. To desi

g

n your own custom bondin

g

j

umper

s

imply follow the steps outlined below. The followin

g

example is a #6-7 AWG

g

reen conductor, 6"

l

on

g

with 2 hole compression lu

g

s that have 5/8" O.C. spacin

g

between 1/4" bolt holes.

1. Conductor t

ype

2. Len

g

th of bondin

g

j

umpe

r

3. Speciﬁ es one or two holes per side of

j

umpe

r

4

. O.C. Spacin

g

between Bolt Hole on 2 Hole Lu

gs

A=5/8", B=3/4", C=1", D=1-3/4"

5

. B

o

lt h

a

r

d

w

a

re siz

e

GJ 67G 6 2 A 1

/4

L

en

g

t

h

(

in.

)

No

.

of

Ho

les

P

er Si

de

O

.C. Spacin

g

b

etween B

o

lt H

o

le

o

n 2 Hole Lu

gs

Bo

lt H

a

r

d

w

a

re

S

ize

C

o

n

du

ct

o

r

Typ

e

Bondin

g

Jumper Numberin

g

Syste

m

•

#6 AWG x 7 Strand Green THW insulation. Kit includes all necessar

y

hardware.

•

Other sizes and t

yp

es available. Please contact factor

y

for more information.

Part No. Kit Conductor

Type Length No. of Holes

Per Side

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GJ67G1211

/

4

No

6

7

G

12" 1 1

/

4" 1

/

41

0

5

GJ67G1211

/

4KIT5

Yes

6

7

G

12" 1 1

/

4" 1-1

/4

5

6

-1

/

4

GJ67G1811

/

4

No

6

7

G

18" 1 1

/

4" 1

/

41

0

5

GJ67G1811

/

4KIT5

Yes

6

7

G

18" 1 1

/

4" 1-1

/4

5

6

-1

/

4

GJ67G2411

/

4

No

6

7

G

24" 1 1

/

4" 1

/

41

0

5

GJ67G2411

/

4KIT5

Yes

6

7

G

24" 1 1

/

4" 1-1

/4

5

6

-1

/

4

O

ne Hole Bondin

g

Jumpers & Kits

S

ect

io

n 1.7.7 & 1.7.8

B

ondin

g

J

um

p

e

r

L

O.C. Spacing

L

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

0110

Section 1

Grounding Components

•

#6 AWG x 7 Strand Green THW insulation. Kit includes all necessar

y

hardware.

•

Spacin

g

between bolt holes is 5/8" on center.

•

Other sizes and t

yp

es available. Please contact factor

y

for more information.

Part No. Conductor

Type Length No. of Holes

Per Side

Hardware

Size

Jumper

or Kit

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GJ67G82A1

/

4

6

7

G

8"

2

1

/

4"

J

um

p

e

r

1

/

81

0

1-1

/

4

GJ67G82A1

/

4KIT

6

7

G

8"

2

1

/

4"

K

i

t

1

/

81

0

1-1

/

4

GJ67G82A1

/

4KIT5

6

7

G

8"

2

1

/

4"

K

i

t

3

/

4

5

3-3

/

4

GJ67G102A1

/

4

6

7

G

1

0

"

2

1

/

4"

J

um

p

e

r

1

/

41

0

2-1

/2

GJ67G102A1

/

4KIT

6

7

G

1

0

"

2

1

/

4"

K

i

t

1

/

41

0

2-1

/2

GJ67G102A1

/

4KIT5

6

7

G

1

0

"

2

1

/

4"

K

i

t

1-1

/

4

5

6

-1

/

4

GJ67G122A1

/

4

6

7

G

12"

2

1

/

4"

J

um

p

e

r

1

/

41

0

2-1

/2

GJ67G122A1

/

4KIT

6

7

G

12"

2

1

/

4"

K

i

t

1

/

41

0

2-1

/2

GJ67G122A1

/

4KIT5

6

7

G

12"

2

1

/

4"

K

i

t

1-1

/

4

5

6

-1

/

4

Two Hole Insulated Bondin

g

Jumpers & Kits

Bondin

g

Jumper Kit

Part No. Conductor

Type Length No. of Holes

Per Side

Hardware

Size A

Hardware

Size B

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GJ

6

7G7

2

EMSKIT

6

7

G

73-1

/

4" 1 1

/

4" 3

/

8"

2

5

1

0

•

#6 AWG x 7 strand

g

reen THW insulated.

•

Bondin

g

Jumper for 1/4" stud to

g

round bar or

g

round metal body.

•

Includes 1/2 ounce antioxidant

(

HAAJC1/2

)

and 3/8" hardware.

S

ect

io

n 1.7.9 & 1.7.10

L

O.C. Spacing

L

AB

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

111

Section 1

Grounding Components

S

ect

io

n 1.8

C

ompress

i

on Lu

g

s, Connectors

&

T

oo

ls

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.8.1 One Hole Compression Lu

gs

..............................................................

112

1.8.2 Specialized Compression Lu

gs

...........................................................

11

2

1.8.3 Two Hole Lon

g

Barrel Compression Lu

gs

............................................

11

3

1.8.4 Slotted Lon

g

Barrel Compression Lu

gs

...............................................

11

4

1.8.5 C-T

yp

e Com

p

ression Ta

ps

..................................................................

114

1.8.6 Mechanical Com

p

ression Tool

s

...........................................................

11

5

1.8.7 H

y

draulic Com

p

ression Tools & Die

s

...................................................

11

6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

12

112

Section 1

Grounding Components

L

isted 486

S

pecialized Compression Lu

g

s

Part No. Conductor

Size (AWG)

Hardware

Size

Long

Barrel

Color

Code

Box

Qty.

Approx. Box

Wt. (lbs.)

GECL

6

1

/

4"

No

B

l

u

e

50

1

GECLB

6

1

/

4"

Yes

B

l

u

e

50

1-1

/2

GECL63

/

8

6

3

/

8"

No

B

l

u

e

50

2

GECLB63

/

8

6

3

/

8"

Yes

B

l

u

e

50

1-1

/2

G

E

C

L4

4

1

/

4"

No

G

ra

y

50

1-1

/2

G

E

C

LB4

4

1

/

4"

Yes

G

ra

y

50

2

GECL

2

5/

16"

No

B

r

o

w

n

50

2

GECLB

2

5/

16"

Yes

B

r

o

w

n

50

2

GECL23

/

8

2

3

/

8"

No

B

r

o

w

n

50

2

GECLB23

/

8

2

3

/

8"

Yes

B

r

o

w

n

50

2

GECL21

/

4

2

1

/

4"

No

B

r

o

w

n

50

2

GECLB21

/

4

2

1

/

4"

Yes

B

r

o

w

n

50

2

GECL1

/

01

/

03

/

8"

No

P

ink 1

0

1

/2

GECLB1

/

01

/

03

/

8"

Yes

P

ink 1

0

1

GECL2

/

02

/

03

/

8"

No

B

l

a

ck 1

0

1

GECLB2

/

02

/

03

/

8"

Yes

B

l

a

ck 1

0

2

GECL4

/

0

4/

01

/

2"

No

P

ur

p

le 1

0

1

GECLB4

/

0

4/

01

/

2"

Yes

P

ur

p

le 1

0

3

S

t

a

n

da

r

d

B

a

rrel

L

on

g

Barrel

Part No. Conductor

Size (AWG)

Hole Spacing

Range

Hardware

Size

Bend

Angle

Color

Code

Box

Qty.

Approx. Box

Wt. (lbs.)

GECLB

62

EIA #

6

o

r #

6

FLEX

.5

" - .

6

2

5

"1

/

4"

No

Ben

d

B

l

ue

50

1-1

/2

GECLB

62

EIA9

0

#

6

o

r #

6

FLEX

.5

" - .

6

2

5

"1

/

4"

90

˚

B

l

ue

50

1-1

/2

•

Desi

g

ned to ﬁ t standard EIA spacin

g

.

GECLB

62

EIA GECLB

62

EIA9

0

N

O

TES

:

• Manufactured from electro

p

lated tinned co

pp

er.

• For use on co

pp

er or tinned co

pp

er conductors.

• Lu

g

s have inspection ports.

• Other sizes available. Please contact factor

y

for more information.

• See pa

g

e 148 for antioxidants.

S

ect

io

n 1.8.1 & 1.8.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

3

113

Section 1

Grounding Components

•

Manufactured from electro

p

lated tinned co

pp

er.

•

For use on co

pp

er or tinned co

pp

er conductors.

•

Lu

g

s have inspection ports.

•

Other sizes available. Please contact factor

y

for more information.

•

For copper exothermic lu

g

s, see pa

g

es 314-315 (SXL, OXL, BXL & JXL

)

•

See pa

g

e 148 for antioxidants.

L

isted 486

Part No. Conductor

Size (AWG)

O.C. Dim.

B/T Holes

Hardware

Size

Color

Code

Box

Qty.

Approx. Box

Wt. (lbs.)

GECLB

62

A

6

.6

2

5

"1

/

4"

B

l

ue

50

1-1

/2

GECLB

62

B

6

.

7

5

"3

/

8"

B

l

ue

50

2

GECLB

62

C

6

1" 3

/

8"

B

l

ue

50

2

GECLB4

2

A

4

.6

2

5

"1

/

4"

G

ra

y

25

1-1

/2

GECLB4

2

B

4

.

7

5

"1

/

4"

G

ra

y

25

1-1

/2

GECLB4

2

C

4

1" 3

/

8"

G

ra

y

25

2

GECLB

22

A

2

.6

2

5

"1

/

4"

B

r

o

w

n

25

1-1

/2

GECLB

22

B

2

.

7

5

"3

/

8"

B

r

o

w

n

25

1-1

/2

GECLB

22

B

S

2 S

o

l.

.

7

5

"3

/

8"

W

hit

e

25

2

GECLB

22

C

2

1" 3

/

8"

B

r

o

w

n

25

2

GECLB

22

C

S

2 S

o

l. 1" 3

/

8"

W

hit

e

25

2-1

/2

GECLB1

/

02

C

1

/

01"3

/

8"

P

ink 1

0

2

GECLB1

/

02

D

1

/

01.7

5

"1

/

2"

P

ink 1

0

2

GECLB2

/

02

C

2

/

01"3

/

8"

B

l

a

ck 1

0

1-1

/2

GECLB2

/

02

D

2

/

01.7

5

"1

/

2"

B

l

a

ck 1

0

1-1

/2

GECLB3

/

02

C

3

/

01"3

/

8"

O

ran

g

e1

0

2

GECLB4

/

02

C

4/

01"3

/

8"

P

ur

p

le 1

0

2

GECLB4

/

02

D

4/

01.7

5

"1

/

2"

P

ur

p

le 1

0

2-1

/2

GECLB

2502

C

250

1" 3

/

8" Yell

ow

1

0

3

GECLB

2502D

250

1.7

5

"1

/

2" Yell

ow

1

0

4

GECLB

5002

C

500

1" 3

/

8"

B

r

o

w

n

1

0

5

GECLB

5002D

500

1.7

5

"1

/

2"

B

r

o

w

n

1

0

8

GECLB7

502

C7

50

1" 3

/

8"

B

l

a

ck 1

0

1

0

GECLB7

502D

7

50

1.7

5

"1

/

2"

B

l

a

ck 1

0

11

Two Hole Lon

g

Barrel Compression Lu

g

s

S

ect

io

n 1.8.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

114114

Section 1

Grounding Components

Connects two copper conductors to

g

ether with a hydraulic crimp tool.

P

lease refer to the chart for the a

pp

ro

p

riate connector.

Heav

y

Dut

y

C-Ta

p

s

•

Manufactured from electro

p

lated tinned co

pp

er.

•

For use on co

pp

er or tinned co

pp

er conductors.

•

Lu

g

s have inspection ports.

•

250 pack comes in one

g

allon bucket.

Part No. Conductor

Size (AWG)

Hole Spacing

Range

Hardware

Size

Color

Codes

Box

Qty.

Approx. Box

Wt. (lbs.)

GECLB

62

BC #

6

Str.

.

7

5

" t

o

1" 3

/

8"

B

l

ue

50

2

GECLB

62

BC

250

BK #

6

Str.

.

7

5

" t

o

1" 3

/

8"

B

l

ue

250

1

0

GECLB

22

BC

S

#2 S

o

l.

.

7

5

" t

o

1" 3

/

8"

W

hit

e

50

2

GECLB

22

BCS

250

BK #2 S

o

l.

.

7

5

" t

o

1" 3

/

8"

W

hit

e

250

1

3

GECLB

22

BC #

2

S

tr.

.

7

5

" t

o

1" 3

/

8"

B

r

o

w

n

50

2

GECLB

22

BC

250

BK #

2

S

tr.

.

7

5

" t

o

1" 3

/

8"

B

r

o

w

n

250

1

6

Part No. Conductor (AWG) Die

Index

Box

Qty.

Approx. Box

Wt. (lbs.)

Run Tap

CT4

666

#4 Str

a

n

d

e

d

#

6

S

o

li

d

#

6

Str

a

n

d

e

d

#

6

S

o

li

d

BG

50

2-1

/2

CT444

6

#4 Str

a

n

d

e

d

#

6

S

o

li

d

#4 Str

a

n

d

e

d

#4 S

o

li

d

BG

50

2-1

/2

CT2248 #2 Str

a

n

d

e

d

#2 S

o

li

d

#4 Str

a

n

d

e

d

#8 Solid

C

50

6

C

T

2222

#2 Str

a

n

d

e

d

#2 S

o

li

d

#2 Str

a

n

d

e

d

#2 S

o

li

d

C

50

4

CT22

/

02

/

0 Stranded

1

/

0 Solid

#2 Str

a

n

d

e

d

#8 Solid

O

1

0

1

CT24

/

0

4/

0 Stranded

3

/

0 Solid

#2 Str

a

n

d

e

d

#

6

S

o

li

d

D3

1

0

1

CT2

/

02

/

02

/

0 Stranded

1

/

0 Solid

2

/

0 Stranded

1

/

0 Solid

O

1

0

1

CT4

/

02

/

0

4/

0 Stranded

3

/

0 Solid

2

/

0 Stranded

1

/

0 Solid

D3

1

0

2

CT4

/

04

/

0

4/

0 Stranded

3

/

0 Solid

4/

0 Stranded

3

/

0 Solid

D3

1

0

2

S

lotted Lon

g

Barrel Compression Lu

g

s

C

-T

yp

e Com

p

ress

i

on Ta

p

s

L

isted 486

L

isted 486

S

ect

io

n 1.8.4 & 1.8.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

115

Section 1

Grounding Components

•

Dieless ad

j

ustable compression tool with steel handle.

•

Works with copper conductor sizes #8 AWG throu

g

h

250 MCM and aluminum conductors #8 AWG throu

g

h 4/0.

•

For use with compression lu

g

s and li

g

ht duty compression

t

a

p

s.

•

A

pp

roximatel

y

2 tons of force.

•

Hand

y

com

p

ression tool terminates co

pp

er com

p

ression

connectors in wire sizes #8 AWG throu

g

h 1/0.

•

Handle len

g

th facilitates two-handed crimps when necessary.

•

A

pp

roximatel

y

2 tons of force.

•

Dies incl

ud

e

d

.

•

Other sizes available. Please contact factor

y

for more information.

Part No. Conductor (AWG) Color

Code

Box

Qty.

Approx. Box

Wt. (lbs.)

Run Tap

CT4

666

L

D

#

6

Str

a

n

d

e

d

#5, #4 AW

G

#8-#6 Stranded

#12 - #8 AW

G

B

r

o

w

n

1

00

2

CT2248L

D

#4 Str

a

n

d

e

d

#

3

Str

a

n

d

e

d

#2 Str

a

n

d

e

d

#4 Str

a

n

d

e

d

#

5

Str

a

n

d

e

d

#12-#

6

Str

a

n

d

e

d

P

ink 1

00

4

C

T

2222

L

D

#2 Str

a

n

d

e

d

#2 S

o

li

d

#1 Str

a

n

d

e

d

#1 S

o

li

d

1

/

0 Stranded

1

/

0 Solid

#2 Str. - #2 S

o

l.

#

3

Str. - #

3

S

o

l.

#4 Str. - #4 S

o

l.

#

3

Str. - #

3

S

o

l.

#12 Str. - #12 S

o

l.

#4 Str. - #4 S

o

l.

O

ran

ge

50

5

Part No. Length Approx. Each Wt. (lbs.)

MC

T 24"

5

Part No. Length Approx. Each Wt. (lbs.)

M

CT81

/

0 10-1

/

2"

3

C

-T

yp

e Com

p

ress

i

on Ta

p

s

Li

g

ht Duty C-Taps

Mechanical Com

p

ression Tools

L

isted 486

S

ect

io

n 1.8.5 & 1.8.6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

6116

Section 1

Grounding Components

•

Used when crimpin

g

lu

g

s and splices up to 800

M

CM, insulated terminals u

p

to 400 MCM and c-ta

p

s

up

to

3

50 MCM.

•

Hydraulic "C" head tool features a lar

g

e 1.65 inch

j

aw openin

g

allowin

g

for easier insertion/removal o

f

l

ar

g

e size compression terminations and

j

oints.

•

Crimpin

g

head rotates 180 de

g

rees to facilitate

u

sa

g

e in conﬁ ned spaces.

•

Provides 14.6 ton crimpin

g

force.

•

Used with die sets MY-C, ME-C & MC-C.

•

Available in 7 die kit. Contact the factor

y

for details.

•

Used when crimpin

g

lu

g

s and splices up to 500

M

CM, insulated terminals u

p

to 2/0, end sleeves u

p

to 1/0 and c-ta

p

s u

p

to 2/0.

•

Li

g

htwei

g

ht 14.4 volt cordless tool that is balanced

for sin

g

le hand operation.

•

Crimpin

g

head rotates 180 de

g

rees to facilitate

u

sa

g

e in conﬁ ned spaces.

•

Features a double speed action: a fast advancin

g

sp

eed for ra

p

id a

pp

roach of the dies to the

connector and a slower more

p

owerful s

p

eed for

cr

i

mp

i

n

g

.

•

Provides 6 ton crimpin

g

force.

•

Suitable for "W" st

y

le dies.

•

Used with die sets MY, ME & MC.

•

Available in 7 die kit. Contact the factor

y

for details.

•

Used when crimpin

g

lu

g

s and splices up to 800 MCM,

i

nsulated terminals u

p

to 400 MCM and c-ta

p

s u

p

to

350

MCM.

•

Hydraulic "C" head tool features a lar

g

e 1.65 inch

j

aw

o

penin

g

allowin

g

for easier insertion/removal of lar

g

er

s

ize compression terminations and

j

oints.

•

Crimpin

g

head rotates 180 de

g

rees facilitatin

g

usa

g

e in

conﬁ ned s

p

aces.

•

Provides 14.6 ton crimpin

g

force.

•

Will acce

p

t all semicircular slotted dies common to

m

o

st 12 t

o

n t

oo

ls.

•

Available in 7 die kit. Contact the factor

y

for details.

•

Used when crimpin

g

lu

g

s and splices up to 500

M

CM, insulated terminals u

p

to 2/0, end sleeves u

p

to 1/0 and c-ta

p

s u

p

to 2/0.

•

Crimpin

g

head rotates 180 de

g

rees facilitatin

g

usa

g

e

i

n conﬁ ned s

p

aces.

•

Provides 6 tons of crimpin

g

force.

•

Used with die sets MY, ME, MC.

•

U

pp

er and lower ada

p

ters to insert "W" st

y

le dies

fr

o

m

o

ther m

a

n

u

f

a

ct

u

rers.

•

Available in 7 die kit. Contact the factor

y

for details.

Part No. Qty. Approx. Each Wt. (lbs.)

B

1

3

1LCA

EA

11.

55

Part No. Qty. Approx. Each Wt. (lbs.)

H

T

5

1L

EA

6

.

2

Part No. Qty. Approx. Each Wt. (lbs.)

B5

1LA

EA

8.4

7

Part No. Qty. Approx. Each Wt. (lbs.)

H

T1

3

1LC

EA

11.

55

Hydraulic Compression Tools & Dies

S

ect

io

n 1.8.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

11

7

117

Section 1

Grounding Components

S

ect

io

n 1.9

Mechanical

s

Terminal Lu

g

s, Split Bolts & Pipe Clamps

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.9.1 Dual Rated Two-Hole Aluminum Lay-In Lu

g

........................................

118

1.9.2 One-Hole Tinned Copper Lay-In Lu

g

..................................................

118

1.9.3 Copper Terminal Lu

gs

.......................................................................

118

1.9.4 Copper Offset Terminal Lu

gs

.............................................................

119

1.9.5 Co

pp

er S

p

lit Bolt

s

.............................................................................

119

1.9.

6

C

ab

le C

o

nnect

o

r

s

.............................................................................

1

20

1.9.7 Bondin

g

Clamp

s

...............................................................................

1

2

1

1.9.8 Rebar & Water Pi

p

e Clam

ps

...............................................................

122

1.9.9 Tinned Bronze Cable Tra

y

Clam

p

........................................................

1

22

1.9.10 Pipe Bondin

g

Strap

s

..........................................................................

1

23

1.9.11 Water Pi

p

e Ground Clam

ps

................................................................

1

23

1.9.12 Conduit Bondin

g

Clamp

s

...................................................................

1

23

1.9.13 CPC Pi

p

e Ground Clam

ps

..................................................................

1

24

1.9.14 Universal Pi

p

e Clam

ps

.......................................................................

1

25

N

O

TE

:

Co

pp

er materials can consist of co

pp

er, bronze or brass. All are co

pp

er allo

y

s.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

18

118

Section 1

Grounding Components

L

isted 486

L

isted 486

co

pp

er or aluminum conductors to racks and cabinets.

•

Includes two 3/8" x 1" hex head socket set screws. Re

q

uires a 3/16" Hex Ke

y

(

not

i

ncluded

)

.

•

Meets ANSI J-STD-607-A two-hole mountin

g

recommendations.

•

U

L Liste

d

•

Allows

g

roundin

g

of racks and cabinets utilizin

g

standard EIA/TIA hole spacin

g

.

•

Parallel mountin

g

direction allows for better cable mana

g

ement.

•

When usin

g

copper conductors, apply Har

g

er #HAAJC8 Antioxidant (pa

g

e 148).

pool

g

roundin

g

or PV array frame

g

roundin

g

.

•

Approximately 1-1/8" x 3/8" x 7/8" electro-tin plated copper lu

g

.

•

Incl

ud

es sl

o

tte

d

st

a

inless steel set screw.

•

Ton

g

ue accepts #10 screw.

•

Allows conductor to be laid in without cuttin

g

conductor.

•

Co

rr

o

si

o

n resist

a

nt.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

Part No. Conductor Range (AWG) Bolt Hole

Size

O.C.

Spacing Qty. Approx. Each

Wt. (lbs.)

Maximum Minimum

L

I2

/

014

2

/

0141

/

4"

5/

8"

EA

1

/4

Part No. Conductor Range (AWG) Bolt Hole

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

Maximum Minimum

TC

LI414DB

4

14 #1

0

1

0

3

/4

Part No. Conductor Range (AWG) Bolt Hole

Size

Ampere

Rating

Box

Qty.

Approx. Box

Wt. (lbs.)

Maximum Minimum

G

EL1 8 Str. 14 S

o

l. #8

35

1

00

2-1

/

4

GEL

2

4

S

tr. 14 S

o

l. 1

/

4" 7

0

1

00

5

-1

/2

GEL

3

1

/

0 Str. 8 Sol.

5/

16" 1

25

50

5

-1

/

4

G

EL

4

250

MCM

6

S

o

l. 3

/

8"

250

25

5

Dual Rated Two-Hole Aluminum Lay-In Lu

g

O

ne-Hole Tinned Copper Lay-In Lu

g

C

opper Terminal Lu

g

s

S

ect

io

n 1.9.1 - 1.9.3

L

iste

d

4

67

L

isted 486

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

9

119

Section 1

Grounding Components

Part No. Conductor Range (AWG) Bolt Hole

Size

Ampere

Rating

Box

Qty.

Approx. Box

Wt. (lbs.)

Maximum Minimum

GE

O

L1 1

0

Str. 14

S

tr. #8

25

1

00

2-1

/2

GE

O

L

2

6

Str. 14

S

tr. #8

50

1

00

2-1

/

4

GE

O

L

3

2

S

tr. 8 Str. 1

/

4" 7

0

1

00

4

GE

O

L

4

1

/

0 Str. 8 Str. 1

/

4" 1

25

3

GE

O

L

5

4/

0 Str.

2

S

tr. 3

/

8"

225

25

6

GE

O

L

500

MCM

500

MCM 1

/

0 Str. 1

/

2"

400

1

0

8

L

isted 486

Other sizes available. Please contact the factor

y

for more information.

Part No. Conductor Range for

Equal Main (AWG)

Minimum

Tap

Box

Qty.

Approx. Box

Wt. (lbs.)

GESB

6

4

Sol. - 8 Sol. 1

6

S

o

l. 1

00

7-1

/4

GESB

2

2 Str. -

6

S

o

l. 14

S

tr.

50

6

GESB1

/

01

/

0 Str. - 4 Sol. 14 S

o

l.

20

3-1

/4

GESB2

/

02

/

0 Str. - 2 Sol. 14

S

tr. 1

5

3-1

/4

GESB4

/

0

4/

0 Str. - 1

/

0 Sol. 1

0

S

o

l. 1

0

3-3

/4

GESB

250

250 MCM - 1

/

0 Str. 1

0

S

o

l. 1

0

3-3

/4

C

opper Offset Terminal Lu

g

s

C

o

pp

er S

p

lit Bolts

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

S

ect

io

n 1.9.4 & 1.9.5

L

iste

d

4

67

L

isted 486

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

2

0120

Section 1

Grounding Components

•

Approximately 2" x 1-3/4" two piece connector used for splicin

g

cables and rods.

•

5/16" x 1-7/8" stainless steel carria

g

e bolts, ﬂ at washers and nuts included.

•

Manufactured from hi

g

h conductivity copper alloy.

•

Recommended installation tool - 1/2" dee

p

socket wrench, end wrench or nut driver.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nze.

•

A

pp

roximatel

y

7/8" x 1-5/8" one bolt, two

p

iece connector s

p

lices

conductor u

p

to 9/16" diameter.

•

5/16" x 1-7/8" stainless steel carria

g

e bolts, ﬂ at washer and nut included.

•

Manufactured from hi

g

h conductivity copper alloy.

•

Recommended installation tool - 1/2" dee

p

socket wrench, end wrench or

n

u

t

d

river.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nze.

L

iste

d

4

67

L

iste

d

4

67

•

A

pp

roximatel

y

2" s

q

uare, two

p

iece connector

p

rovides over 1-1/2" surface

c

o

nt

a

ct

b

etween c

o

n

du

ct

o

rs.

•

5/16" x 1-7/8" stainless steel ca

p

screw with ﬂ at washer and nut included.

•

Manufactured from hi

g

h conductivity copper alloy.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nze.

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

208

C

o

pp

e

r

#6 - 4

/

01

0

2-1

/2

208T

E

TPB* #6 - 4

/

01

0

2-1

/2

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

B

1B

C

o

pp

e

r

#

6

-

250

MCM 1

0

4

T

B1B

C

E

TPB* #

6

-

250

MCM 1

0

4

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

204

C

o

pp

e

r

#

6

-

250

MCM 1

0

4

-1

/2

20

4T

E

TPB* #

6

-

250

MCM 1

0

4

-1

/2

L

iste

d

9

6

L

iste

d

9

6

L

iste

d

9

6

C

able C

o

nnect

o

rs

1

Bolt Bondin

g

Connectors

1

B

o

lt Parallel C

o

nnect

o

rs

2

B

o

lt Parallel C

o

nnect

o

rs

L

iste

d

4

67

S

ect

io

n 1.9.6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

21

121

Section 1

Grounding Components

•

A

pp

roximatel

y

1-3/4" x 2" two

p

iece, one bolt connector connects conductors

throu

g

h 9/16" diameter to ﬂ at metal ob

j

ects up to 1/2" thickness such as steel

l

adders, small I-beams, channel, etc.

•

5/16" x 1-1/4" stainless steel ca

p

screw with ﬂ at washer included.

•

Manufactured from hi

g

h conductivity copper alloy.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nze.

L

iste

d

4

67

L

iste

d

4

67

•

Features a pressed-in stud which ensures a ﬂ at mountin

g

surface.

•

Approximately 2-1/2" x 3-1/4" cast bondin

g

plate provides over

8 square inches of bondin

g

surface.

•

Dual cable

p

ressure connector acce

p

ts conductors u

p

to 9/16" diameter.

•

Two 5/16" mountin

g

holes provide secure mountin

g

.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nze.

L

iste

d

4

67

•

Approximately 3-3/4" x 2-1/2" bondin

g

plate provides over 8 square inches o

f

bondin

g

surface.

•

Lar

g

e cable connector offers 3" of contact between the bondin

g

plate and the cable.

•

Accommodates conductors u

p

to 9/16" diameter.

•

Ideal for bondin

g

to steel I-beams up to 1" thick.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nze.

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

2

1

3

C

o

pp

e

r

#6 - 4

/

01

0

4

-1

/2

2

1

3

T

E

TPB* #6 - 4

/

01

0

4

-1

/2

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

2

1

7

E

TPB* #6 - 4

/

0

5

3-1

/2

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

223

C

o

pp

e

r

#6 - 4

/

01

0

20

223

T

E

TPB* #6 - 4

/

01

0

20

L

iste

d

9

6

L

iste

d

9

6

L

iste

d

9

6

Bondin

g

Clamps

C

able t

o

Flat Metal C

o

nnect

o

rs

Bondin

g

Plate

Flan

g

e Bondin

g

Clamp

APPLICATI

O

N N

O

TES

:

• It is imperative to properly prepare the bondin

g

surface before applyin

g

the bondin

g

lu

g

or plate. All

paint, rust, moisture and debris must be removed. The use of a rasp (see pa

g

e 326) or

g

rindin

g

tool is

recommended to ensure all surface oxidants have been removed. Generously coat the bondin

g

surface

with the appropriate antioxidant (see pa

g

e 148), then install the bondin

g

lu

g

or plate.

S

ect

io

n 1.9.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

22

122

Section 1

Grounding Components

•

Used for bondin

g

alvanized steel or aluminum cable trays to the

g

roundin

g

electrode system.

•

TBCTC can re

p

lace 3 clam

p

s from other manufacturers due to its su

p

erior

conductor ran

g

e takin

g

desi

g

n.

•

Electro-tin

p

lated cast bronze.

•

Two-

p

iece connector

p

rovides a 1-1/2" linear surface contact between

conductors and the clam

p

.

•

18-8 stainless steel ribbed neck 3/8" bolt with low

p

roﬁ le #4 Philli

p

s head

can be driven into a 0.44" hole to prevent rotation durin

g

installation.

•

Al

u

min

u

m c

o

n

du

ct

o

rs sh

ou

l

d

b

e wire

b

r

u

she

d

a

n

d

u

se

d

with

a

Zinc

ba

se

d

antioxidant (HAAJC8 pa

g

e 148).

•

Recommended installation tools: 9/16" socket wrench, o

p

en-end wrench

o

r nut driver, 7/16" drill bit, #4 Philli

p

s screw driver and a hammer.

•

Recommended tor

q

ue 15 ft-lbs.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

L

iste

d

4

67

Part No. Conductor Range (AWG) Box

Qty.

Approx. Box

Wt. (lbs.)

T

B

C

T

C

#6 Solid throu

g

h 250 MCM 1

0

5

L

iste

d

9

6

C

able Tra

y

Clam

p

s

•

For use in a

g

ricultural environments such as milkin

g

parlors or ho

g

conﬁ nement facilities.

•

Aids in the establishment of an equipotential

g

round plane thus reducin

g

problems

associated with stray volta

g

e.

•

Stainless steel bondin

g

strap desi

g

ned to ﬁ t 1-1/2" to 2-1/2" outside diameter tubin

g

.

•

Comes with a 5 foot co

pp

er conductor exothermicall

y

welded to the stra

p

.

Part No. OD Tube

Size

Conductor

Size (AWG)

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

23

1S

2

-

2

1-1

/

2" - 2-1

/

2" 2 S

o

li

d

1

/2

25

12-1

/2

23

1S

2

-4 1-1

/

2" - 2-1

/

2"

4

S

o

li

d

1

/2

25

12-1

/2

23

1S

2

-

6

1-1

/

2" - 2-1

/

2"

6

S

o

li

d

1

/2

25

12-1

/2

Pipe Bondin

g

Straps

S

ect

io

n 1.9.8 & 1.9.9

•

Used for bondin

g

alvanized steel or aluminum cable trays to the

g

roundin

g

electrode s

y

stem.

•

U

se

d

when wel

d

e

d

c

o

nnecti

o

ns

a

re n

o

t fe

a

si

b

le.

•

Unique desi

g

n allows clamps to form connections at most any an

g

le.

•

Electro-tin

p

lated brass.

L

iste

d

4

67

Part No. Conductor Size

(AWG) Box Qty. Approx. Box Wt. (lbs.)

CRGC

6

#

6

25

4

C

R

GC4

#4

1

0

5

Tinned Bronze Cable Tra

y

Clam

p

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

2

3

123

Section 1

Grounding Components

•

Manufactured from hi

g

h conductivity copper alloy.

•

A

pp

roved for direct burial in earth or concrete.

•

La

y

-in feature s

p

eeds installation.

•

RB12A is for

p

arallel mounted conductors.

•

RB12B is for

p

er

p

endicular mounted conductors.

R

B1

2

A

R

B1

2

B

L

iste

d

4

67

Part No. Rebar

Range

Pipe

Range

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

R

B1

2

A3

/

8" - 1" 1

/

2" x 1" 1

0

S

o

l. - 2 Str. 1

0

2-1

/2

R

B1

2

B3

/

8" - 1" 1

/

2" x 1" 1

0

S

o

l. - 2 Str. 1

0

2-1

/2

Rebar & Water Pi

p

e Clam

p

s

•

Bronze clamp has many uses such as bondin

g

to

g

round rods or copper

w

ater

p

i

p

es.

•

Bronze clamp for bondin

g

conduits that are ﬂ ush mounted to a surface

s

uch as a wall, ﬂ oor or ceilin

g

.

•

"Low Proﬁ le" desi

g

n utilizes 1/4" diameter lon

g

machine screws.

*

Electro tin

p

lated bronze.

*

* Incl

ud

es st

a

inless steel h

a

r

d

w

a

re. R

a

te

d

f

o

r

d

irect

bu

ri

a

l.

Part No. Ground Rod

or Pipe Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

BGC

41

/

2" - 1" #1

0

- #

2

1

0

3

B

GC41.

25

-

2

1-1

/

4" - 2" #1

0

- #

2

1

0

6

B

GC4

2

.

5

-

4

2-1

/

2" - 4" #1

0

- #

2

1

0

9

W

ater Pi

p

e Ground Clam

p

s

C

onduit Bondin

g

Clamps

L

iste

d

4

67

S

ect

io

n 1.9.10 - 1.9.12

L

iste

d

4

67

Part No. Conduit

Range

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

BGC

4

SCS

1

/

2" - 3

/

4" #1

0

- #

2

1

0

2-1

/2

T

BGC4SCS* 1

/

2" - 3

/

4" #1

0

- #

2

1

0

2-1

/2

T

BGC4SCSSS** 1

/

2" - 3

/

4" #1

0

- #

2

1

0

2-1

/2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

2

4124

Section 1

Grounding Components

L

iste

d

9

6

L

iste

d

4

67

L

iste

d

9

6

L

iste

d

4

67

L

iste

d

9

6

L

iste

d

4

67

C

PC Pi

p

e Ground Clam

p

s

Pipe Ran

g

e .5/.75

Pipe Ran

g

e 1/1.25

Pipe Ran

g

e 1.5 throu

g

h 6

T

am

p

er Resistan

t

T

am

p

er Resistan

t

T

am

p

er Resistan

t

Part No. Tamper

Resistant Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC1

/

1.25

No

E

TPB* 1" - 1.2

5

"

.

7

5

" - 1.7"

5

3

CPC1

/

1.25T

P

Yes

E

TPB* 1" - 1.2

5

"

.

7

5

" - 1.7"

5

3

Part No. Tamper

Resistant Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC.5

/

.75

No

E

TPB*

.5

" - .7

5

"

.3

7

5

" - 1"

5

2-1

/2

CPC.5

/

.75T

P

Yes

E

TPB*

.5

" - .7

5

"

.3

7

5

" - 1"

5

2-1

/2

•

Feature “quick connect”, bi-directional desi

g

n.

•

Pressed stud desi

g

n ensures a ﬂ ush mountin

g

surface.

•

Feature “quick connect”, bi-directional desi

g

n.

•

Pressed stud desi

g

n ensures a ﬂ ush mountin

g

surface.

Part No. Tamper

Resistant Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC1.5

/2

No

E

TPB* 1.

5

" - 2" 1" - 2.4"

5

3-3

/4

CPC1.5

/

2T

P

Yes

E

TPB* 1.

5

" - 2" 1" - 2.4"

5

3-3

/4

CPC2.5

/3

No

E

TPB* 2.

5

" -

3

" 2.2

5

" -

3

.

5

"

5

CPC2.5

/

3T

P

Yes

E

TPB* 2.

5

" -

3

" 2.2

5

" -

3

.

5

"

5

CPC3.5

/4

No

E

TPB*

3

.

5

" - 4"

3

.2" - 4.

5

"

5

6

-1

/4

CPC3.5

/

4T

P

Yes

E

TPB*

3

.

5

" - 4"

3

.2" - 4.

5

"

5

6

-1

/4

CPC5

/

6

No

E

TPB*

5

" -

6

"

4

.7

5

" -

6

.

63

"

5

8-3

/4

CPC5

/

6T

P

Yes

E

TPB*

5

" -

6

"

4

.7

5

" -

6

.

63

"

5

8-3

/4

•

Dual UL Listin

g

(UL96 and UL467).

•

Acce

p

table for direct burial.

•

Tam

p

er Resistant comes with break awa

y

nuts.

•

Wide conductor ran

g

e; #6 Solid throu

g

h 250 MCM.

•

Also used for pedestal

g

roundin

g

.

*

Electr

o

Tin Pl

a

te

d

Br

o

nze incl

ud

es st

a

inless steel h

a

r

d

w

a

re.

S

ect

io

n 1.9.13

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

2

5

125

Section 1

Grounding Components

U

niversal Pi

p

e Clam

p

s

•

Provides bi-directional

g

roundin

g

capabilities makin

g

it the perfect

connection for

g

roundin

g

lar

g

e diameter pipes.

•

Clamps include mechanical connector to connect

g

round conductors

#

6

AWG thr

u

2

50

MCM.

•

Clamps can also be connected to

g

round conductors via exothermic

connections and/or standard compression lu

g

s.

•

Manufactured from hi

g

hly conductive tinned copper; includes

st

a

inless steel h

a

r

d

w

a

re.

•

Provides 1-1

/

2" of contact area to ensure sufﬁ cient electrical contact

for both

g

round fault and li

g

htnin

g

current.

•

Lu

g

ends are 1/4" x 1" and have holes that are 7/16" diameter

1" on center spacin

g

.

•

For conductors lar

g

er than 250 MCM exothermically weld to

the clam

p

.

•

R

a

te

d

f

o

r Direct B

u

ri

a

l.

L

iste

d

9

6

L

iste

d

4

67

Part No. Material Nominal

Pipe Size

Box

Qty.

Approx. Box

Wt. (lbs.)

U

PC8

C

T

inned Co

pp

e

r

8"

5

14

U

PC1

0

C

T

inned Co

pp

e

r

1

0

"

5

15-1

/

4

U

PC1

2

C

T

inned Co

pp

e

r

12"

5

17-3

/

4

•

All clam

p

s

p

rovide 1-1/2" of contact area to ensure sufﬁ cient

electrical contact for both

g

round fault and li

g

htnin

g

current.

•

These clamps can be connected to

g

round conductors via

exothermic connections and/or standard compression lu

g

s.

•

Lu

g

ends are 1/4" x 1" and have holes that are 3/8" diameter

1" on center spacin

g

.

•

The UPC.75/1.25 provides bi-directional

g

roundin

g

capabilities

makin

g

it the perfect connection for

g

roundin

g

fence rail to

fence

p

ost a

pp

lications.

•

All clamps are manufactured from hi

g

hly conductive tinned

co

pp

er and feature stainless steel hardware.

U

P

C

L

iste

d

9

6

U

PC .75

/

1.25

L

iste

d

4

67

Part No. Material Nominal

Pipe Size

Box

Qty.

Approx. Box

Wt. (lbs.)

U

PC.75

/

1.25

T

inned Co

pp

e

r

.

7

5

" - 1.2

5

"1

0

9

U

PC1.5

/2

T

inned Co

pp

e

r

1.

5

" - 2" 1

0

9

-1

/2

U

PC2.5

/3

T

inned Co

pp

e

r

2.

5

" -

3

"

5

6

U

PC3.5

/

4

T

inned Co

pp

e

r

3

.

5

" - 4"

5

7

U

PC5

/

6

T

inned Co

pp

e

r

5

" -

6

"

5

9

C

able

Si

ze

L

u

g

Si

ze

M

o

l

d

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#2 S

o

l. 1

/

4" x 1"

L

E-

2S

141

B

U

S

65

NU

WT

U

BE

65

2

/

01

/

4" x 1"

L

E-2

/

0141

B

U

S

65

NU

WT

U

BE

65

4/

01

/

4" x 1"

L

E-4

/

0141

B

U

S9

0

NU

WT

U

BE9

0

LE Connect

i

on T

yp

e

L

E St

y

le Mold

S

ee pa

g

e

2

9

7

S

ecti

o

n

5

.

5

S

ect

io

n 1.9.1

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

2

6126

Section 1

Grounding Components

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

27

127

Section 1

Grounding Components

S

ect

io

n 1.10

S

wimmin

g

Pool Groundin

g

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.10.1 Typical Pool Groundin

g

Layou

t

...........................................................

128

1.10.2 Pool Groundin

g

Component

s

.............................................................

1

2

9

1.10.3 Pool Groundin

g

Technical Note

s

.........................................................

1

30

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

28

128

Section 1

Grounding Components

Typical Pool Groundin

g

Layout

S

ect

io

n 1.10.1

TYPICAL POOL GROUNDING

NO. TCLI414DB

LAY-IN LUG

PT ULTRAWELD

CONNECTION

NO. GESB6 SPLIT

BOLT CONNECTOR NO. GEOL2 OFFSET

TERMINAL LUG NO. RB12A BONDING

CLAMP NO. RB12B BONDING

CLAMP

PREFABRICATED

GROUND MESH

PS ULTRAWELD

CONNECTION

CPC STYLE PIPE /

POST CLAMP

NO. RB3GA8SX5

REBAR GROUNDING

ASSEMBLY

RP ULTRAWELD

CONNECTION RO ULTRAWELD

CONNECTION

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

2

9

129

Section 1

Grounding Components

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

•

See Pa

g

e 118 for more information.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

•

See Pa

g

e 119 for more information.

•

See Pa

g

e 119 for more information.

No

t S

u

it

ab

l

e

f

o

r Direct B

u

ri

a

l

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

•

See Pa

g

e 123 for more information.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

•

Conductor Ran

g

e #6 - 250 MCM.

•

O

ther sizes

a

v

a

il

ab

le.

•

See Pa

g

es 124 & 203 for more information (Groundin

g

& LP

S

ections

)

.

•

See Pa

g

e 278 for more information.

•

See Pa

g

es 307 & 308 for more information.

L

iste

d

4

67

Part No. Conductor Range (AWG) Bolt Hole Size

TC

LI414DB

4

- 14 #1

0

Part No. Conductor Range for

Equal Main (AWG) Minimum Tap

GESB

6

4

Sol. - 8 Sol. 1

6

S

o

l.

Part No. Conductor Range (AWG) Bolt Hole Size

GE

O

L

2

14 Str. -

6

Str. #8

Part No. Pipe & Rebar Range Conductor Range (AWG)

R

B1

2

A3

/

8" - 1" 1

0

S

o

l. - 2 Str.

R

B1

2

B3

/

8" - 1" 1

0

S

o

l. - 2 Str.

Part No. Material Nom. Pipe

Size Range

Pipe Outside

Diameter

CPC1.5

/2

T

inne

d

Br

o

nze 1.

5

" - 2" 1" - 2.4"

CPC2.5

/3

T

inne

d

Br

o

nze 2.

5

" -

3

" 2.2

5

" -

3

.

5

"

Part

No.

Weld Metal Required

Handle

UltraShot NUWTUBE

P

T8S8SB

U

S

25

NU

WT

U

BE

25

M

H1

P

S8S8SL

U

S

25

NU

WT

U

BE

25

M

H3

(

Included

)

P

S8S6SL

U

S

25

NU

WT

U

BE

25

M

H3

(

Included

)

Part

No.

Weld Metal Required

Handle

Packing

Mat'l No.

UltraShot NUWTUBE

U

S

25

NU

WT

U

BE

25

M

H1

W

RP

S

LV

R

P4L8SA

U

S

25

NU

WT

U

BE

25

Incl

ud

e

d

C

ERPM1

R

O38SB

U

S

65

NU

WT

U

BE

65

M

H1

W

RP

S

LV

R

O48SB

U

S

65

NU

WT

U

BE

65

M

H1

W

RP

S

LV

R

O58SB

U

S

65

NU

WT

U

BE

65

M

H1

W

RP

S

LV

Pool Groundin

g

Components

1

- One-Hole Tinned Copper Lay-In Lu

g

2

- Co

pp

er S

p

lit Bolt

3 - Copper Offset Terminal Lu

g

4

& 5 - Rebar & Water Pi

p

e Ground Clam

p

s

6

- CPC Pi

p

e Clam

p

s

7 & 8 - Cable t

o

Cable Ultraweld

Ex

o

thermic C

o

nnecti

o

n M

o

lds

9 & 10 - Cable t

o

Rebar Ultraweld

Ex

o

thermic C

o

nnecti

o

n M

o

lds

L

isted 486

L

isted 486

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

S

ect

io

n 1.10.2

R

B1

2

A

R

B1

2

B

L

isted 486

L

iste

d

4

67

L

isted 486

L

iste

d

4

67

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

130130

Section 1

Grounding Components

Pool Groundin

g

Components

•

Other mesh sizes and wire

g

au

g

es available.

•

See Pa

g

e 98 & 99 for more information.

•

P

refabricated rebar

g

roundin

g

assembly with exothermically

wel

d

e

d

c

o

nnecti

o

n.

•

Standard 24" lon

g

rebar.

•

Can be wire tied or welded to rebar ca

g

e prior to concrete pour.

•

See Pa

g

e 196 for more information.

Part No. Width

(ft.)

Length

(ft.)

Conductor

Spacing (in.)

Approx. Each

Wt. (lbs.)

GM35081

2

3

50

1

2

32

GM37581

2

3

75

12

42

GM310081

2

3

1

00

1

2

5

1

Part No. Rebar

Size

Conductor

Type (AWG)

Conductor

Length (ft.)

R

B3GA8SX5

3

8 Sol.

5

1

1 - Rebar Groundin

g

Assembl

y

1

2 -

U

L Li

s

te

d

Prefabricate

d

#8 Solid Co

pp

er Ground Mes

h

Pool Groundin

g

& Bondin

g

Technical Notes

L

iste

d

4

67

TECHNICAL N

O

TES

:

•680.26 Equipotential Bonding* (Summarized)

(A) Performance. The equipotential bonding required by this section shall be installed to reduce voltage

gradients in the pool area.

(B) Bonded Parts. The parts speciﬁ ed in 680.26(B)(1) through (B)(7) shall be bonded together using solid

copper conductors, insulated covered, or bare, not smaller than 8 AWG or with rigid metal conduit of brass or

other identiﬁ ed corrosion-resistant metal. Connections to bonded parts shall be made in accordance with 250.8. An

8 AWG or larger solid copper bonding conductor provided to reduce voltage gradients in the pool area shall not be

required to be extended or attached to remote panelboards, service equipment, or electrodes.

(1) Conductive Pool Shells. Bonding to conductive pool shells shall be provided as speciﬁ ed in 680.26(B)(1)(a)

or (B)(1)(b). Poured concrete, pneumatically applied or sprayed concrete, and concrete block with painted or

plastered coatings shall all be considered conductive materials due to water permeability and porosity. Vinyl liners

and ﬁ berglass composite shells shall be considered to be nonconductive materials.

(a) Structural Reinforcing Steel. Unencapsulated structural reinforcing steel shall be bonded together by steel

tie wires or the equivalent. Where structural reinforcing steel is encapsulated in a nonconductive compound,

a copper conductor grid shall be installed in accordance with 680.26(B)(1)(b).

(b) Copper Conductor Grid. A copper conductor grid shall be provided and shall comply with (b)(1)

through (b)(4).

(1) Be constructed of minimum 8 AWG bare solid copper conductors bonded to each other at all points of

crossing. The bonding shall be in accordance with 250.89 or approved means.

(2) Conform to the contour of the pool and the pool deck.

(3) Be arranged in a 300 mm (12 in.) by 300 mm (12 in.) network of conductors in a uniformly spaced

perpendicular grid pattern with a tolerance of 100 mm (4 in.).

(4) Be secured within or under the pool no more than 150 mm (6 in.) from the outer contour of the pool shell.

S

ect

io

n 1.10.2 & 1.10.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

13

1

131

Section 1

Grounding Components

Pool Groundin

g

& Bondin

g

Technical Notes

(2) Perimeter Surfaces. The perimeter surface shall extend for 1 m (3 ft.) horizontally beyond the inside

walls of the pool and shall include unpaved surfaces as well as poured concrete surfaces and other types

of paving. Perimeter surfaces less than 2 m (3 ft) separated by a permanent wall or building 1.5 m (5 ft) in

height or more shall require equipotential bonding on the pool side of the permanent wall or building. Bonding

to perimeter surfaces shall be provided as speciﬁ ed in 680.26(B)(2)(a) or (2)(b) and shall be attached to the

pool reinforcing steel or copper conductor grid at a minimum of four (4) points uniformly spaced around the

perimeter of the pool. For nonconductive pool shells, bonding at four points shall not be required.

(a) Structural Reinforcing Steel. Structural reinforcing steel shall be bonded in accordance with

680.26(B)(1)(a).

(b) Alternate Means. Where structural reinforcing steel is not available or is encapsulated in a nonconductive

compound, a copper conductor(s) shall be utilized where the following requirements are met:

(1) At least one minimum 8 AWG bare solid copper conductor shall be provided.

(2) The conductors shall follow the contour of the perimeter surface.

(3) Only listed splices shall be permitted.

(4) The required conductor shall be 450 to 600 mm (18 to 24 in.) from the inside walls of the pool.

(5) The required conductor shall be secured within or under the perimeter surface 100 to 150 mm

(4 in. to 6 in.) below the subgrade.

(3) Metallic Components. All metallic parts of the pool structure, including reinforcing metal not addressed

in 680.26(B)(1)(a), shall be bonded. Where reinforcing steel is encapsulated with a nonconductive compound,

the reinforcing steel shall not be required to be bonded.

(4) Underwater Lighting.

(5) Metal Fittings.

(6) Electrical Equipment.

(7) Fixed Metal Parts. All ﬁ xed metal parts shall be bonded including, but not limited to, metal-sheathed

cables and raceways, metal piping, metal awnings, metal fences, and metal door and window frames.

Exception No 1: Those separated from the pool by a permanent barrier that prevents contact by a person

shall not be required to be bonded.

Exception No 2: Those greater than 1.5 m (5 ft.) horizontally of the inside walls of the pool shall not be

required to be bonded.

Exception No 3: Those greater than 3.7 m (12 ft.) measured vertically above the maximum water level

of the pool, or as measured vertically above any observation stands, towers, or platforms, or any diving

structures, shall not be required to be bonded.

(C) Pool Water. An intentional bond of a minimum conductive surface area of 5600 mm2 (9 in.2) shall be

installed in contact with the pool water. This bond shall be permitted to consist of parts that are required to be

bonded in 680.26(B).

• 250.8 Connection of Grounding and Bonding Equipment**

(A) Permitted Methods. Equipment grounding conductors, grounding electrodes conductors, and bonding

jumpers shall be connected by one of the following means:

(1) Listed pressure connectors

(2) Terminal bars

(3) Pressure connectors listed as grounding and bonding equipment

(4) Exothermic welding process

(5) Machine screw-type fasteners that engage not less than two threads or are secured with a nut

(6) Thread-forming machine screws that engage not less than two threads in the enclosure

(7) Connections that are part of a listed assembly

(8) Other listed means

(B) Methods Not Permitted. Connection devices or ﬁ ttings that depend soley on solder shall not be used.

*

NEC 2011 Equipotential Bondin

g

Article 680.26

*

*NEC 2

0

11 Connection of Grounding and Bonding Equipment Article 250.8

S

ect

io

n 1.10.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

13

2

132

Section 1

Grounding Components

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

133

Section 1

Grounding Components

S

ect

io

n 1.11

Fence Groundin

g

/Bondin

g

Equipment

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.11.1 Universal Pi

p

e Clam

ps

.......................................................................

1

34

1.11.2 Fence Clam

p

Assemblie

s

...................................................................

1

35

1.11.3 Fence Fabric Ground Clam

ps

.............................................................

1

36

1.11.4 Flexible Gate Jum

p

er

s

.......................................................................

1

37

1.11.

5

Fence G

a

te Assem

b

lie

s

.....................................................................

138

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

134134

Section 1

Grounding Components

•

All clam

p

s

p

rovide 1-1/2" of contact area to

ens

u

re s

u

fﬁ cient electric

a

l c

o

nt

a

ct f

o

r

bo

th

g

round fault and li

g

htnin

g

current.

•

These clamps can be connected to

g

round

c

o

n

du

ct

o

rs vi

a

ex

o

thermic c

o

nnecti

o

ns

and/or standard compression lu

g

s.

•

Lu

g

ends are 1/4" x 1" and have holes that

are 3/8" diameter 1" on center spacin

g

.

•

The UPC.75/1.25

p

rovides bi-directional

g

roundin

g

capabilities makin

g

it the perfect

connection for

g

roundin

g

fence rail to fence

p

ost a

pp

lications.

•

All clamps are manufactured from hi

g

hly

conductive tinned co

pp

er and feature

s

t

a

inless steel h

a

r

d

w

a

re.

U

P

C

L

iste

d

9

6

U

PC .75

/

1.25

L

E St

y

le Mold

S

ee pa

g

e

2

9

7

S

ecti

o

n

5

.

5

L

iste

d

4

67

Part No. Material Nominal

Pipe Size

Box

Qty.

Approx. Box

Wt. (lbs.)

U

PC.75

/

1.25

T

inned Co

pp

e

r

.

7

5

" - 1.2

5

"1

0

9

U

PC1.5

/2

T

inned Co

pp

e

r

1.

5

" - 2" 1

0

9

-1

/2

U

PC2.5

/3

T

inned Co

pp

e

r

2.

5

" -

3

"

5

6

U

PC3.5

/

4

T

inned Co

pp

e

r

3

.

5

" - 4"

5

7

U

PC5

/

6

T

inned Co

pp

e

r

5

" -

6

"

5

9

U

niversal Pi

p

e Clam

p

s

S

ect

io

n 1.11.1

C

able

Si

ze

L

u

g

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#2 S

o

l. 1

/

4" x 1"

L

E-

2S

141

B

U

S

65

NU

WT

U

BE

65

2

/

01

/

4" x 1"

L

E-2

/

0141

B

U

S

65

NU

WT

U

BE

65

4/

01

/

4" x 1"

L

E-4

/

0141

B

U

S9

0

NU

WT

U

BE9

0

LE Connect

i

on T

yp

e

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

135

Section 1

Grounding Components

Follow the ste

p

s outlined below to s

p

ecif

y

the Fence Clam

p

Assembl

y

ou need.

FCAUBL2T48R4

/

036

1.

5

" P

o

s

t

Left Gr

ou

n

d

C

o

n

du

ct

o

r is

#2 AWG Tinned Solid x 4' lon

g

&

Ri

g

ht Gr

ou

n

d

C

o

n

du

ct

o

r is

4

/0 Concentric x 3' lon

g

FCAUER4

/

048

6

" P

o

s

t

Ri

g

ht Gr

ou

n

d

C

o

n

du

ct

o

r is

4

/0 Concentric x 4' lon

g

No

Left Gr

ou

n

d

C

o

n

du

ct

or

FCA

U

CL2T12

0

3

" P

o

s

t

Left Gr

ou

n

d

C

o

n

du

ct

o

r is

#2 AWG Tinned Solid x 10' lon

g

N

o Ri

g

ht Ground Conducto

r

Gr

ou

n

d

C

o

n

du

ct

o

r Size C

od

e

s

2 = #2 AWG B

a

re S

o

li

d

2T = #2 AWG Tinne

d

S

o

li

d

2-7 = #2 AWG B

a

re Str

a

n

d

e

d

1

/

0 = 1

/

0 Concentri

c

2

/

0 = 2

/

0 Concentri

c

4/

0 = 4

/

0 Concentri

c

25

CM =

250

MCM C

o

ncentri

c

3

CM =

300

MCM C

o

ncentri

c

35

CM =

350

MCM C

o

ncentri

c

No

min

a

l P

o

st Size C

od

e

s

A = .7

5

" - 1.2

5

"

B

= 1.

5

" - 2"

C = 2.

5

" -

3

"

D

=

3

.

5

" - 4"

E

=

5

" -

6

"

No

te: 1/0 - 4/0 are su

pp

lied in

s

t

a

n

da

r

d

19 str

a

n

d

u

nless

o

therwise

requested. 250 MCM and lar

g

er are

s

u

pp

lied in 37 strand.

F

CAU B L 25CM 48 R 4

/

0 36

No

min

a

l P

o

st Siz

e

(

See Chart A Below

)

Fe

n

ce

Clam

p

Assembl

y

U

ltr

a

wel

d

L

eft Si

d

e

C

o

n

du

ct

o

r

D

esi

g

nato

r

L

eft Si

de

Gr

ou

n

d

C

o

n

du

ct

or

S

iz

e

(

See Chart B Below

)

L

eft Si

d

e

Gr

ou

n

d

C

o

n

du

ct

o

r

L

en

g

t

h

(

in.

)

R

i

g

ht Side

C

o

n

du

ct

o

r

D

esi

g

nato

r

R

i

g

ht Side Ground

C

o

n

du

ct

or

S

iz

e

(

See Chart B Below

)

R

i

g

ht Side

Gr

ou

n

d

C

o

n

du

ct

o

r

L

en

g

t

h

(

in.

)

T

he followin

g

D

o

uble Wire exam

p

le is a

F

ence

C

l

am

p

A

s

sembl

y

U

l

traweld with a nominal

p

ost size of 1.5"-2"

w

ith the left side of clam

p

exothermicall

y

welded to 250

M

CM conductor that is 4' (48") lon

g

and the ri

g

ht side o

f

clam

p

exothermicall

y

welded to 4/0 conductor that is 3'

(

36") lon

g

.

T

he followin

g

S

in

g

le Wire Left exam

p

le is a

F

ence

C

l

am

p

A

s

sembl

y

U

l

traweld with a nominal

p

ost size o

f

2.5"-3" with the left side of clam

p

exothermicall

y

welded

to 2T AWG conductor that is 10' (120") lon

g

.

No

min

a

l P

o

st Size

(

See Chart A Below

)

L

eft Si

d

e

C

o

n

du

ct

o

r

D

esi

g

nato

r

L

eft Si

de

Gr

ou

n

d

C

o

n

du

ct

or

S

ize

(

See Chart B Below

)

F

CA

U

C L

2

T 1

20

Fe

n

ce

Clam

p

Assembl

y

U

ltr

a

wel

d

L

eft Si

d

e

Gr

ou

n

d

C

o

n

du

ct

o

r

L

en

g

t

h

(

in.

)

Fence Clam

p

Assemblies

C

hart A

C

hart B

S

ect

io

n 1.11.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

136136

Section 1

Grounding Components

L

iste

d

4

67

Part No. Conductor

Size (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

F

GC8 #8

25

5

F

GC

6

#

6

25

5

FGC4

#4

25

5

F

GC

2

#

2

25

5

F

GC2

/

02

/

01

0

3

F

GC2-4

/

0* #2 & 4

/

01

0

3

Fence Fabric Groundin

g

Clamps

Fence Ground S

y

ste

m

F

ence

g

roundin

g

systems are desi

g

ned to provide

protection a

g

ainst dan

g

erous “touch” potentials. The

fence fabric

g

round clamp is an inte

g

ral component o

f

this

p

ersonnel safet

y

s

y

stem.

S

ect

io

n 1.11.3

Part No. Conductor

Size (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

F

GC8T

P

#8

25

5

F

GC

6

T

P

#

6

25

5

FGC

4T

P

#4

25

5

F

GC

2

T

P

#

2

25

5

F

GC

26

T

P

#

2

&

#

6

25

5

F

GC2

/

0T

P

2

/

01

0

3

F

GC2-4

/

0TP* #2 & 4

/

01

0

3

Tam

p

er Res

i

stant

N

O

TES

:

*Acce

p

ts a #2 AWG and/or 4/0 AWG conductor.

• Unique desi

g

n allows clamp to form connections at most any an

g

le.

• S

p

eciﬁ c uses include connection to both fence fabric and barbed wire.

• The conductor maintains a direct path to

g

round while connected to an ob

j

ect

that is parallel, perpendicular or in any de

g

ree in between.

• Electro tin

p

lated brass clam

p

comes com

p

lete with stainless steel hardware.

• Allows for use with most metallic surfaces includin

g

alvanized.

• Other sizes available. Please contact factor

y

for more information.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

13

7

137

Section 1

Grounding Components

•

Can be used with the universal

p

i

p

e clam

p

s or can be exothermicall

y

welded

to the fence/

g

ate post.

•

Three sizes desi

g

ned to ﬁ t either a #2 solid, 2/0 stranded or 4/0 stranded

ex

o

thermic m

o

l

d

.

•

Flex

j

umpers made from weldin

g

cable.

•

Standard len

g

th is 24" lon

g

.

•

Other len

g

ths available. Please contact factory for more information.

**Add Pi

p

e Size of Vertical Pi

p

e to

M

o

ld Part N

o

.

Gate Jum

p

er welded

directl

y

to

p

osts.

Gate Jum

p

er welded to

U

PC clam

p

.

S

ee pa

g

e 134 for UPC's.

*

See pa

g

e 297 for more LE Connection Types.

*

See pa

g

e 292 for more VD (Pipe) Connection Types.

Part No. Jumper

Size

Conductor Size

(AWG)

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GJX

2

S

2

4

2

AW

G

#2 s

o

li

d

1

/2

1

0

5

GJX2

/

02

4

2

/

0 AW

G

2

/

0 concentri

c

11

0

1

0

GJX4

/

02

4

4/

0 AW

G

4/

0 concentri

c

1-1

/2

1

0

1

5

C

able

Si

ze

N

o

mina

l

P

ip

e S

i

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#2 S

o

l. 1-1/4" to 4" Pi

pe

VD-

2

SV1.

25

X4

B

U

S

65

NU

WT

U

BE

65

2

/

01-1/4" to 3-1/2" Pi

p

e

2" to 4" Pi

pe

VD-2

/

0V1.25X3.5

B

VD-2

/

0V2X4

B

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

4/

01-1/4" to 3-1/2" Pi

p

e

2" to 4" Pi

pe

VD-4

/

0V1.25X3.5

B

VD-4

/

0V2X4

B

U

S1

50

U

S1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

C

able

Si

ze

L

u

g

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#2 S

o

l. 1

/

4" x 1"

L

E-

2S

141

B

U

S

65

NU

WT

U

BE

65

2

/

01

/

4" x 1"

L

E-2

/

0141

B

U

S

65

NU

WT

U

BE

65

4/

01

/

4" x 1"

L

E-4

/

0141

B

U

S9

0

NU

WT

U

BE9

0

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#2 S

o

l.

2

/

0

4/

0

VD-2

S

V**

B

VD-2

/

0V**

B

VD-4

/

0V**

B

U

S

65

US

11

5

U

S1

50

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE1

50

Flexible Gate Jum

p

ers

VD (Pipe) Connection Type (Ran

g

e Takin

g

)LE Connect

i

on T

yp

e

VD

(

Pi

p

e

)

Connection T

yp

e

S

ect

io

n 1.11.

4

N

O

TE

:

T

hin walled

p

i

p

e ma

y

be unsuitable for exothermic connections. I

f

experiencin

g

burn throu

g

h issues with the pipe (typically with 2/0

o

r 4/0 conductors), addin

g

sand inside the fence post well past the

exothermic connection ma

y

solve this

p

roblem. Another solution

w

ould be to use a smaller conductor such as a #2 aw

g

j

umper

w

hich uses a smaller size weld metal. The last solution ma

y

be to

u

se mechanical fence clam

p

assembl

y

such as the ones found in

S

ection 1.11 on pa

g

e 1

33

.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

38

138

Section 1

Grounding Components

F

ollow the steps outlined below to specify the Fence Gate Assembly (Exothermically Welded) you need. The followin

g

exam

p

le is a

F

ence

G

at

e

A

s

sembl

y

U

l

traweld with a nominal fence post size of 2.5"-3" and a nominal

g

ate post

s

ize of 1.5"-2" with the fence post on the left, a 4/0 AWG weldin

g

cable that is 2' (24") lon

g

and a 250 MCM

g

round

conductor that is 4' (48") lon

g

.

FGAUDBR2WC18

4

" Fence P

o

s

t

1.

5

" G

a

te P

o

s

t

F

ence P

o

st is

o

n the Ri

g

ht

#2 AWG Jumper x 1-1/2' lon

g

No

Gr

ou

n

d

C

o

n

du

ct

or

FGAUCBL4

/

0WC2425CM4

8

3

" Fence P

o

s

t

1.

5

" G

a

te P

o

s

t

F

ence P

o

st is

o

n the Left

4

/0 Jumper x 2' lon

g

250 MCM Ground Conductor x 4' lon

g

**If

g

round conductor is not required, then leave

g

round conductor size and len

g

th blank.

Flexible Jumper Size Codes

p

2WC = #2 AWG Weldin

g

Cabl

e

2/0WC = 2/0 AWG Weldin

g

Cabl

e

4

/0WC = 4/0 AWG Weldin

g

Cabl

e

No

min

a

l P

o

st Size C

od

e

s

A = .7

5

" - 1.2

5

"

B

= 1.

5

" - 2"

C = 2.

5

" -

3

"

D

=

3

.

5

" - 4"

E

=

5

" -

6

"

Gr

ou

n

d

C

o

n

du

ct

o

r Size C

od

e

s

2 = #2 AWG B

a

re S

o

li

d

2T = #2 AWG Tinne

d

S

o

li

d

2-7 = #2 AWG B

a

re Str

a

n

d

e

d

1

/

0 = 1

/

0 Concentri

c

2

/

0 = 2

/

0 Concentri

c

4/

0 = 4

/

0 Concentri

c

25

CM =

250

MCM C

o

ncentri

c

3

CM =

300

MCM C

o

ncentri

c

35

CM =

350

MCM C

o

ncentri

c

N

ote: 1

/

0 - 4

/

0

are su

pp

lied

i

n st

a

n

da

r

d

19

s

tr

a

n

d

u

nless

o

therwise

re

q

uested.

2

50

MCM

a

n

d

l

ar

g

er are

s

u

pp

lied in

3

7 str

a

n

d

.

F

GAU C B L 4

/

0WC 24 25CM 48

No

min

a

l Fence P

o

st

S

ize

(

See Chart A Below

)

F

ence

Ga

te

Assembl

y

U

ltr

a

wel

d

F

ence P

o

st Si

de

(

L = Left o

r

R

= Ri

g

ht

)

F

lexible Jum

p

er

S

iz

e

(

See Chart B Below

)

F

lexible Jum

p

er

L

en

g

t

h

(

in.

)

Gr

ou

n

d

**

C

o

n

du

ct

o

r Siz

e

(

See Chart C Below

)

Gr

ou

n

d

**

C

o

n

du

ct

o

r

L

en

g

t

h

(

in.

)

No

min

a

l G

a

te

Po

st

S

iz

e

(

See Chart A Below

)

Fence

G

ate A

ss

emblie

s

(

Exothermicall

y

Welded

)

C

hart A

C

hart B

C

hart

C

S

ect

io

n 1.11.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

13

9

139

Section 1

Grounding Components

•

Inte

g

ral component of a fence

g

roundin

g

system.

•

Helps eliminate dan

g

erous touch potential.

•

Used when it is not feasible to exothermically bond to fence/

g

ate posts.

•

Flex

j

umper assemblies use #2 AWG Weldin

g

Cable.

•

Shi

pp

ed unassembled.

Part No. Nominal Gate

Post Size Range

Nominal Fence Post

Size Range

Jumper

Size (AWG)

Jumper

Length

Approx. Each

Wt. (lbs.)

F

GA1.5

/

2-2.5

/

32WC2

4

1.

5

" - 2" 2.

5

" -

3

"#

2

24" 2-1

/2

F

GA1.5

/

2-3.5

/

42WC2

4

1.

5

" - 2"

3

.

5

" - 4" #

2

24"

3

F

GA1.5

/

2-5

/

62WC2

4

1.

5

" - 2"

5

" -

6

"#

2

24" 3-1

/2

Fence

G

ate A

ss

emblie

s

(

Compression Lu

g

s)

S

ect

io

n 1.11.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

4

0140

Section 1

Grounding Components

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

4

1

141

Section 1

Grounding Components

S

ect

io

n 1.12

Hardware & Access

o

ries

In

d

ex

Descr

i

pt

i

on Pa

g

e

1.12.1 St

a

inless Steel Screws

......................................................................

142

1.12.2 St

a

inless Steel W

a

shers

&

N

u

t

s

..........................................................

14

3

1.12.3 Silicon Bronze Screws, Washers & Nut

s

..............................................

14

5

1.12.4 Thread Formin

g

Scre

w

......................................................................

14

6

1.12.

5

N

a

il

s

................................................................................................

14

6

1.12.

6

Sheet Met

a

l Screw

s

..........................................................................

14

6

1.1

2

.7 TEK

S

crew

s

....................................................................................

14

7

1.12.8 Ex

p

ansion Anchor

s

...........................................................................

147

1.12.9 Abrasive Pad & Cold Galvanizin

g

Spra

y

...............................................

147

1.12.10 Antioxidant Joint Com

p

ound

..............................................................

148

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

42

142

Section 1

Grounding Components

Part No. Thread Size Length Box

Qty.

Approx. Box

Wt. (lbs.)

CS44S-1

00

1

/

4-20 1

/

2" 1

00

1-1

/

4

CS4

6

S-1

00

1

/

4-20 3

/

4" 1

00

1-1

/2

CS48S-100 1

/

4-20 1" 1

00

2

CS

5

4S-1

00

5/

16-18 1

/

2" 1

00

2

CS

5

7S-1

00

5/

16-18 7

/

8" 1

00

3

CS58S-100

5/

16-18

1

"1

00

3

CS

5

1

0

S-1

00

5/

16-18 1-1

/

4" 1

00

4

CS

6

4S-1

00

3

/

8-16 1

/

2" 1

00

3

CS

66

S-1

00

3

/

8-16 3

/

4" 1

00

4

CS68S-100 3

/

8-16 1" 1

00

5

CS

6

1

0

S-1

00

3

/

8-16 1-1

/

4" 1

00

5

CS

6

1

2

S-1

00

3

/

8-16 1-1

/

2" 1

00

6

CS

6

1

6

S-1

00

3

/

8-16 2" 1

00

6

CS88S-100 1

/

2-1

3

1" 1

00

9

CS108S-100

5/

8-11 1" 1

00

15-1

/2

Part No. Thread Size Length Box

Qty.

Approx. Box

Wt. (lbs.)

M

S1

03

S-1

00

1

0

-

2

43

/

8" 1

00

1

/2

M

S1

06

S-1

00

1

0

-

2

43

/

4" 1

00

1

/2

M

S108S-100 1

0

-

2

41"1

00

1

/2

M

S44S-1

00

1

/

4-20 1

/

2" 1

00

1

M

S4

6

S-1

00

1

/

4-20 3

/

4" 1

00

1-1

/

4

M

S48S-100 1

/

4-20 1" 1

00

1-1

/2

M

S41

2

S-1

00

1

/

4-20 1-1

/

2" 1

00

2-1

/

4

S

tainle

ss

Steel Screw

s

Hex Head Ca

p

Screws

S

l

o

tted R

o

und Head Machine Screws

Part No. Thread Size Length Box

Qty.

Approx. Box

Wt. (lbs.)

R

HB

O

B

6

4S-1

0

3

/

8-16 1

/

2" 1

0

1

/3

R

HB

O

B

65

S-1

0

3

/

8-16

5/

8" 1

0

1

/2

Tam

p

er Resistant Bolts

B

ef

o

r

e

Aft

er

N

O

TES

:

• Manufactured from 18-8 stainless steel.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.12.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

4

3

143

Section 1

Grounding Components

Part No. Inside

Diameter

Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

W

4S-1

00

1

/

4"

5/

8" 1

00

1

/2

W5

S-1

00

5/

16" 3

/

4" 1

00

1

/2

W6

S-1

00

3

/

8" 1" 1

00

1

W

8S-100 1

/

2" 1-1

/

4" 1

00

2

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

L

W4S-1

00

1

/

4" 1

00

1

/2

L

W

5

S-1

00

5/

16" 1

00

1

/2

L

W

6

S-1

00

3

/

8" 1

00

1

L

W8S-100 1

/

2" 1

00

1-1

/2

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

S

W4S-1

00

1

/

4" 1

00

1

/2

S

W

5

S-1

00

5/

16" 1

00

1

/2

S

W

6

S-1

00

3

/

8" 1

00

1

/2

S

W8S-100 1

/

2" 1

00

1

/2

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

D

TW4-1

00

1

/

4" 1

00

1

/2

D

TW

6

-1

00

3

/

8" 1

00

1

/2

D

TW8-100 1

/

2" 1

00

1

/2

S

tainle

ss

Steel Wa

s

her

s

&

N

u

t

s

Flat Wa

s

her

s

L

o

ck Washers

S

tar Wa

s

her

s

Dra

g

on Tooth Washers

N

O

TES

:

• Manufactured from 18-8 stainless steel.

• Sold in 100 piece packa

g

es.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.12.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

4

4144

Section 1

Grounding Components

•

30

1 St

a

inless Steel

•

Maintains bolt

p

re-load over time.

•

Allows for differential thermal ex

p

ansion without loss of load.

•

Provides even loadin

g

over contact area.

Part No. Bolt Hole

Size

Max.

O.D.

Min.

I.D. Thickness Overall

Height

Load to

Flat (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

B

W4S-1

00

1

/

4"

0

.

500

"

0

.2

55

"

0

.038"

0

.

0

47"

3

7

6

1

00

1

/2

B

W

6

S-1

00

3

/

8"

0

.7

50

"

0

.380"

0

.

0

4

0

"

0

.

05

9"

3

9

2

1

00

1

/2

B

W8S-100

9/

16" 1.12

5

"

0

.

56

7"

0

.038"

0

.

0

7

3

" 268 1

00

1

Part No. Inside

Diameter

Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

F

W

6

S-1

00

3

/

8" 1-1

/

4" 1

00

1-1

/2

F

W8S-100 1

/

2" 2" 1

00

2-1

/2

Part No. Thread

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

N

4

20

S-1

00

1

/

4-20 1

00

1

N

518S-100

5/

16-18 1

00

1-1

/2

N6

1

6

S-1

00

3

/

8-16 1

00

1-1

/2

N

813S-50 1

/

2-1

3

50

2

S

tainle

ss

Steel Wa

s

her

s

&

N

u

t

s

Fen

d

er Wa

s

her

s

Belleville Wa

s

her

s

Nu

t

s

Part No. Thread

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

N

518SBON-10

5/

16-18 1

0

1

/3

B

ef

o

r

e

Aft

er

Tam

p

er Res

i

stant Nut

N

O

TES

:

• Manufactured from 18-8 stainless steel.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.12.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

4

5

145

Section 1

Grounding Components

Part No. Thread Size Length Box

Qty.

Approx. Box

Wt. (lbs.)

CS4

6

B-1

00

1

/

4-20 3

/

4" 1

00

1-1

/2

CS58B-100

5/

16-18 1" 1

00

3

CS68B-100 3

/

8-16 1" 1

00

4

-1

/2

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

L

W4B-1

00

1

/

4" 1

00

1

/2

L

W

5

B-1

00

5/

16" 1

00

1

/2

L

W

6

B-1

00

3

/

8" 1

00

3

/4

Part No. Inside

Diameter

Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

W

4B-1

00

1

/

4"

5/

8" 1

00

1

/

4

W5

B-1

00

5/

16" 3

/

4" 1

00

1

/2

W6

B-1

00

3

/

8" 1" 1

00

3

/

4

Part No. Thread Size Box

Qty.

Approx. Box

Wt. (lbs.)

N

4

20

B-1

00

1

/

4-20 1

00

1

/2

N

518B-100

5/

16-18 1

00

1-1

/2

N6

1

6

B-1

00

3

/

8-16 1

00

1-1

/2

S

ilicon Bronze Screws, Washers & Nuts

Hex Head Ca

p

Screws

L

o

ck Washers

Flat Wa

s

her

s

Nu

t

s

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

W6

R-

50

3

/

8"

50

3

/4

W6

R-1

00

3

/

8" 1

00

1-1

/2

W

8R-50 1

/

2"

50

3

/4

W

8R-100 1

/

2" 1

00

1-1

/2

Neo

p

rene Washers

N

O

TES

:

• Sold in 100 piece packa

g

es.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 1.12.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

4

6146

Section 1

Grounding Components

•

#12-24 x 5/8" zinc plated thread formin

g

hex

wa

sher he

ad

screw with extern

a

l w

a

sher.

•

U

se

d

with white st

a

n

do

ff ins

u

l

a

t

o

rs

(

11/16WINS & 7/8WINS

)

.

•

Removes

p

aint on a 12-24 threaded rack hole.

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

S

MS

0

1

26

SHWZ-

50

1

Thread Formin

g

Screw

Nail

s

Part No. Description Length Diameter

Head

Box

Qty.

Approx. Box

Wt. (lbs.)

2

74-1

00

4

d Copper Rin

g

ed 1-1

/

2" 3

/

8" 1

00

3

/4

2

74S-1

00

4

d Stainless Steel Rin

g

ed 1-1

/

2"

5/

16" 1

00

3

/4

A

2

74-1

00

4d

Al

u

min

u

m C

o

mm

on

1-5

/

8" 1

/

4" 1

00

1

/2

2

7

5

-1

00

6

d Co

pp

er Commo

n

2-1

/

8" 1

/

4" 1

00

1-1

/

4

2

77S-1

00

6

d Stainless Steel Rin

g

ed

2

"3

/

8" 1

00

1

R

in

g

ed

Co

mm

on

•

Stainless steel

p

an head sheet metal screw.

•

Use for fastenin

g

cable loops and/or bondin

g

terminals to

thin sheet met

a

l s

u

rf

a

ces.

Part No. Description Box

Qty.

Approx. Box

Wt. (lbs.)

2

9

0

-1

00

N

o. 12 x 5/8" Lon

g

1

00

3

/4

2

91-1

00

N

o. 12 x 1" Lon

g

1

00

1

S

heet Metal Screw

s

S

ect

io

n 1.12.4 - 1.12.6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

47

147

Section 1

Grounding Components

•

P

ad

rem

o

ves

o

xi

da

ti

o

n fr

o

m s

u

rf

a

ce when

properly used. Critical step when makin

g

a

l

o

w resist

a

nce c

o

nnecti

o

n.

Part No. Box Qty. Unit Wt. (oz.)

3

MABPA

D

1

2

•

Instant cold

g

alvanizin

g

spray provides protection

equal to hot dip

g

alvanizin

g

.

•

Used for touchin

g

up surfaces affected by weldin

g

.

Part No. Qty. Unit Wt. (oz.)

CGS

EA

1

6

Abrasive Pad & Cold Galvanizin

g

Spra

y

•

No. 12-14 x 3/4" lon

g

stainless steel TEKS/3 sel

f

drillin

g

and threadin

g

screw.

•

General purpose screw for use with 12 throu

g

h 26

g

au

g

e steel.

•

No. 12-24 x 1-1

/

4" stainless steel TEKS

/

5 sel

f

drillin

g

and threadin

g

screw.

•

Heavy duty screw for use with 1/4” throu

g

h 26

g

au

g

e steel.

•

Ideal for installin

g

bondin

g

plates.

•

Has stainless steel

p

in and Zamac #7 bod

y

for corrosion

resist

a

nt inst

a

ll

a

ti

o

n.

•

This anchor requires a 5/16" diameter mountin

g

hole.

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

2

9

5

-

25

1

/4

2

9

5

-1

00

1

00

3

/4

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

2

9

6

-

25

1

/2

2

9

6

-1

00

1

00

1-1

/

4

Part No. Description Box

Qty.

Approx. Box

Wt. (lbs.)

280-25 1/4 x 1" Lon

g

25

1

/2

280-100 1/4 x 1" Lon

g

1

00

2-1

/

4

281-25 1/4 x 1-1/2" Lon

g

25

3

/4

281-100 1/4 x 1-1/2" Lon

g

1

00

2-3

/

4

TEK

S

crew

s

TEKS

/

3

TEKS

/

5

Ex

p

ansion Anchors

Abra

s

ive Pa

d

C

old Galvanizin

g

Spra

y

S

ect

io

n 1.12.7 - 1.12.9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

48

148

Section 1

Grounding Components

•

Oxide inhibitin

g

j

oint compound used to improve

electrical conductivity and enhance the inte

g

rity o

f

the c

o

nnecti

o

n.

•

S

y

nthetic base with sus

p

ended zinc

p

articles.

•

Material is

g

ray in color.

•

Rec

o

mmen

d

e

d

f

o

r

a

l

u

min

u

m t

o

a

l

u

min

u

m

connections, aluminum to co

pp

er connections and

a

l

u

min

u

m c

o

n

du

it thre

ad

s.

N

O

•

O

X•I

D

®

Antioxidant Paste

Cold a

pp

lied clear antioxidant for aluminum

to aluminum, aluminum to co

pp

er and

co

pp

er to co

pp

er connect

i

ons.

•

Oxide inhibitin

g

j

oint compound used to improve

electrical conductivity and enhance the inte

g

rity of the

c

o

nnecti

o

n.

•

S

y

nthetic base with sus

p

ended co

pp

er

p

articles.

•

Material is co

pp

er in color.

•

Recommended for co

pp

er to co

pp

er connections,

copper threads and all

g

roundin

g

applications.

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

H

AAJC1

/2

1

/

2 oz. 1

2

1

/2

H

AAJC8 8 oz. 1

2

6

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

H

CAJC1

/2

1

/

2 oz. 1

2

1

/2

H

CAJC8 8 oz. 1

2

6

Part No. Qty. Unit Wt. (oz.)

NOO

XCLR

EA

8

Al

u

min

um

C

o

pp

er

Antioxidant Joint Com

p

ound

S

ect

io

n 1.12.10

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

4

9

149

Section 2

Lightning Protection Components

S

ect

io

n 2

Li

g

htnin

g

Protectio

n

C

om

p

onents

In

d

ex

Descr

i

pt

i

on Pa

g

e

2.1 Li

g

htnin

g

Conductors & Accessorie

s

...................................................

1

5

1

2.2 Air Termin

a

ls

&

Access

o

rie

s

...............................................................

1

6

1

2.

3

Air Termin

a

l B

a

se

s

............................................................................

17

7

2.4 Thru-Roof/Wall Connectors, Assemblies & Accessorie

s

........................

18

7

2.5 Li

g

htnin

g

Conductor Cable Connectors & Clamp

s

................................

19

5

2.6 Bondin

g

Lu

g

s & Plate

s

......................................................................

205

2.7 Li

g

htnin

g

Warnin

g

System

.................................................................

2

11

U

L Deﬁ niti

o

ns

9

6: UL standard for li

g

htnin

g

protection component

s

5

0H2: Har

g

er's number for li

g

htnin

g

protection (assi

g

ned by UL

)

4

67: UL standard for

g

roundin

g

component

s

2S01: Har

g

er's number for

g

roundin

g

(assi

g

ned by UL

)

4

68: UL listin

g

for lu

gs

ZMVV: Har

g

er's listin

g

for lu

g

s (assi

g

ned by UL

)

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

150150

Section 2

Lightning Protection Components

No

tes

Li

g

htnin

g

Protection

Installation Trainin

g

•

Tau

g

ht by an industry exper

t

•

Covers all installation

p

ractice

s

•

Review NFPA 780 re

q

uirement

s

•

Classes available monthl

y

•

View an installed s

y

stem

•

Hands-on learnin

g

•

E

a

rn CEC h

ou

rs*

(

certain states a

pp

l

y)

•

No char

g

e to attend

Sig

n up now

@

http://www.harger.com/training/lptdates.cfm

p// g / g/p

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

151

Section 2

Lightning Protection Components

S

ect

io

n 2.1

Li

g

htnin

g

Conductors

&

Access

o

r

i

es

In

d

ex

Descr

i

pt

i

on Pa

g

e

2.1.1 Class I Co

pp

er Conductor

s

................................................................

1

52

2.1.2 Class II Co

pp

er Conductor

s

...............................................................

1

53

2.1.

3

Cl

a

ss I Al

u

min

u

m C

o

n

du

ct

o

r

s

............................................................

1

54

2.1.4 Cl

a

ss II Al

u

min

u

m C

o

n

du

ct

o

r

s

...........................................................

1

55

2.1.5 Bondin

g

Conductor

s

..........................................................................

1

55

2.1.6 Cable Cli

ps

.......................................................................................

1

56

2.1.7 Pre-formed Cable Cli

ps

......................................................................

1

56

2.1.8 Standin

g

Seam Clamp

s

.....................................................................

1

57

2.1.9 A

d

hesive C

ab

le H

o

l

d

er

s

.....................................................................

158

2.1.1

0

A

d

hesive

s

........................................................................................

1

5

9

2.1.11 C

ab

le G

ua

r

ds

...................................................................................

1

60

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

15

2

152

Section 2

Lightning Protection Components

Part No. No. of

Strands

Strand

Size

X-Sectional

Area in CM ETP* Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel/Coil

Size

Approx. Reel/

Coil Wt. (lbs.)

2

4-

25

C

O

IL

2

4 14 AW

G

9

8,600

No

7

/

16"

320

2

5'

8

2

4-

50

C

O

IL

2

4 14 AW

G

9

8,600

No

7

/

16"

320

50'

1

6

2

4-1

00

2

4 14 AW

G

9

8,600

No

7

/

16"

320

1

00'

37

2

4-

250

2

4 14 AW

G

9

8,600

No

7

/

16"

320

2

50'

90

2

9-

25

C

O

IL

2

91

6

AW

G

7

2

,500

No

3

/

8"

203

2

5'

5

-1

/

4

2

9-

50

C

O

IL

2

91

6

AW

G

7

2

,500

No

3

/

8"

203

50'

10-1

/2

2

9-1

00

2

91

6

AW

G

7

2

,500

No

3

/

8"

203

1

00'

2

4

2

9-

250

2

91

6

AW

G

7

2

,500

No

3

/

8"

203

2

50'

55

2

9-

500

2

91

6

AW

G

7

2

,500

No

3

/

8"

203

500'

11

2

29T-2

5

C

O

IL*

2

91

6

AW

G

7

2

,500

Yes

3

/

8"

203

2

5'

5

-1

/

4

29T-

50

C

O

IL*

2

91

6

AW

G

7

2

,500

Yes

3

/

8"

203

50'

10-1

/2

29T-1

00

*

2

91

6

AW

G

7

2

,500

Yes

3

/

8"

203

1

00'

2

4

29T-2

50

*

2

91

6

AW

G

7

2

,500

Yes

3

/

8"

203

2

50'

55

29T-

500

*

2

91

6

AW

G

7

2

,500

Yes

3

/

8"

203

500'

11

2

32

-

25

C

O

IL

32

1

6

AW

G

80,000

No

7

/

16"

2

1

3

2

5'

5

-1

/2

32

-

50

C

O

IL

32

1

6

AW

G

80,000

No

7

/

16"

2

1

3

50'

11

32

-1

00

32

1

6

AW

G

80,000

No

7

/

16"

2

1

3

1

00'

27

32

-

250

32

1

6

AW

G

80,000

No

7

/

16"

2

1

3

2

50'

62

32

-

500

32

1

6

AW

G

80,000

No

7

/

16"

2

1

3

500'

1

22

3

2T-2

5

C

O

IL*

32

1

6

AW

G

80,000

Yes

7

/

16"

2

1

3

2

5'

5

-1

/2

3

2T-

50

C

O

IL*

32

1

6

AW

G

80,000

Yes

7

/

16"

2

1

3

50'

11

3

2T-1

00

*

32

1

6

AW

G

80,000

Yes

7

/

16"

2

1

3

1

00'

27

3

2T-2

50

*

32

1

6

AW

G

80,000

Yes

7

/

16"

2

1

3

2

50'

62

3

2T-

500

*

32

1

6

AW

G

80,000

Yes

7

/

16"

2

1

3

500'

1

22

L

iste

d

9

6

*

ETP - Electr

o

Tin Pl

a

te

d

C

lass I Co

pp

er Conductors

These c

o

nduct

o

rs are intended f

o

r use

o

n structures

up to and includin

g

75' in hei

g

ht.

TECHNICAL N

O

TES

:

• Class I li

g

htnin

g

conductors are manufactured usin

g

a special rope lay process. This process

maximizes the surface area of the conductor while allowin

g

reater installation ﬂ exibility.

• Class I Minimum Re

q

uirements:

- 187

p

ounds

p

er 1,000 feet.

- Cross-sectional area of 57,400 circular mils.

- Minim

u

m str

a

n

d

size 17 AWG.

• Conductors are marked every 3' with a

g

reen ink dot for cable fastner spacin

g

.

S

ect

io

n 2.1.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

153

Section 2

Lightning Protection Components

L

iste

d

9

6

*

ETP - Electr

o

Tin Pl

a

te

d

Part No. No. of

Strands

Strand

Size

X-Sectional

Area in CM ETP* Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel/Coil

Size

Approx.

Reel/Coil Wt.

(lbs.)

28-25COIL 28 14 AW

G

115,000

No

1

/

2"

3

7

5

2

5'

9

-1

/2

28-50COIL 28 14 AW

G

115,000

No

1

/

2"

3

7

5

50'

19

28-100 28 14 AW

G

115,000

No

1

/

2"

3

7

5

1

00'

3

9

28-250 28 14 AW

G

115,000

No

1

/

2"

3

7

5

2

50'

1

03

28T-25COIL* 28 14 AW

G

115,000

Yes

1

/

2"

3

7

5

2

5'

9

-1

/2

28T-50COIL* 28 14 AW

G

115,000

Yes

1

/

2"

3

7

5

50'

19

28T-100* 28 14 AW

G

115,000

Yes

1

/

2"

3

7

5

1

00'

3

9

28T-250* 28 14 AW

G

115,000

Yes

1

/

2"

3

7

5

2

50'

1

03

4

0-28 28

.

0865

2

11,500

No

5/

8"

660

2

50'

17

4

C

lass II Co

pp

er Conductors

These c

o

nduct

o

rs are intended f

o

r use

o

n structures

g

reater than 75' in hei

g

ht.

T

ECHNICAL N

O

TES

:

• Class II li

g

htnin

g

conductors are manufactured usin

g

a special rope lay process. This process

maximizes the surface area of the conductor while allowin

g

reater installation ﬂ exibility.

• Class II Minimum Re

q

uirements:

- 375

p

ounds

p

er 1,000 feet.

- Cross-sectional area of 115,000 circular mils.

- Minim

u

m str

a

n

d

size 1

5

AWG.

• Conductors are marked every 3' with a

g

reen ink dot for cable fastner spacin

g

.

S

ect

io

n 2.1.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

154154

Section 2

Lightning Protection Components

L

iste

d

9

6

Part No. No. of

Strands

Strand

Size

X-Sectional

Area in CM

Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel/Coil

Size

Approx. Reel/Coil

Wt. (lbs.)

A

2

4-

25

C

O

IL

2

4 14 AW

G

9

8,600 7

/

16"

95

2

5'

2-1

/2

A

2

4-

50

C

O

IL

2

4 14 AW

G

9

8,600 7

/

16"

95

50'

5

A

2

4-1

00

2

4 14 AW

G

9

8,600 7

/

16"

95

1

00'

1

3

A

2

4-

250

2

4 14 AW

G

9

8,600 7

/

16"

95

2

50'

28

A

2

4-

500

2

4 14 AW

G

9

8,600 7

/

16"

95

500'

56

A28-25COIL 28 14 AW

G

115,000 1

/

2" 11

2

5'

3

A28-50COIL 28 14 AW

G

115,000 1

/

2" 11

2

50'

6

A28-100 28 14 AW

G

115,000 1

/

2" 11

2

1

00'

1

3

A28-250 28 14 AW

G

115,000 1

/

2" 11

2

50'

33

A28-500 28 14 AW

G

115,000 1

/

2" 11

2

500'

66

C

lass I Aluminum C

o

nduct

o

rs

These c

o

nduct

o

rs are intended f

o

r use

o

n structures

up to and includin

g

75' in hei

g

ht.

TECHNICAL N

O

TES

:

• Class I li

g

htnin

g

conductors are manufactured usin

g

a special rope lay process. This process

maximizes the surface area of the conductor while allowin

g

reater installation ﬂ exibility.

• Class I Minimum Re

q

uirements:

- 95

p

ounds

p

er 1,000 feet.

- Cross-sectional area of 98,600 circular mils.

- Minim

u

m str

a

n

d

size 14 AWG.

• Conductors are marked every 3' with a

g

reen ink dot for cable fastner spacin

g

.

S

ect

io

n 2.1.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

155

Section 2

Lightning Protection Components

L

iste

d

9

6

Part No. No. of

Strands

Strand

Size

X-Sectional

Area in CM

Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel/Coil

Size

Approx. Reel/Coil

Wt. (lbs.)

A

3

7R-

25

C

O

IL

37

1

3

AW

G

19

2

,000 19

/

32" 19

0

2

5'

5

A

3

7R-

50

C

O

IL

37

1

3

AW

G

19

2

,000 19

/

32" 19

0

50'

1

0

A

3

7R-1

00

37

1

3

AW

G

19

2

,000 19

/

32" 19

0

1

00'

23

A

3

7R-

250

37

1

3

AW

G

19

2

,000 19

/

32" 19

0

2

50'

56

A

3

7R-

500

37

1

3

AW

G

19

2

,000 19

/

32" 19

0

500'

11

2

Part No. Material No. of

Strands

Strand

Size

X-Sectional

Area in CM

Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel

Size

Approx. Reel

Wt. (lbs.)

14

C

o

pp

e

r

14 1

6

AW

G

28,000 1

/

4"

92

1

00'

11-1

/

4

A1

0

Al

u

min

u

m1

0

14 AW

G

4

1,100

5/

16"

3

91

00'

6

A4

Al

u

min

u

m1

4

AW

G

4

1,740 13

/

64"

3

91

00'

6

•

A4 is a solid, sin

g

le conductor.

C

lass II Aluminum C

o

nduct

o

rs

These c

o

nduct

o

rs are intended f

o

r use

o

n structures

g

reater than 75' in hei

g

ht.

Bondin

g

Conductors

TECHNICAL N

O

TES

:

• Class II Minimum Re

q

uirements:

- 190

p

ounds

p

er 1,000 feet.

- Cross-sectional area of 192,000 circular mils.

- Minim

u

m str

a

n

d

size 1

3

AWG.

• Conductors are marked every 3' with a

g

reen ink dot for cable fastner spacin

g

.

TECHNICAL N

O

TES

:

• Class I & II Minimum Re

q

uirements:

- Copper bondin

g

conductors: 17 AWG, 26,240 circular mils.

- Aluminum bondin

g

conductors: 14 AWG, 41,100 circular mils.

S

ect

io

n 2.1.4 & 2.1.5

L

iste

d

9

6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

156156

Section 2

Lightning Protection Components

•

Co

pp

er cable loo

p

fasteners manufactured from .045" x 5/8" #110 soft drawn

electrolytic tou

g

h pitch copper coil.

•

Aluminum cable fasteners manufactured from .051" x 5

/

8" 3003-0 aluminum.

•

9/32"

(

.280 in.

)

hole to acce

p

t 1/4" hardware.

•

See fasteners on pa

g

e 146.

*

ETPC - Electro Tin Plated Co

pp

e

r

L

iste

d

9

6

•

Hole diameter is 5/32

(

.156 in.

)

•

Use with 277S. See pa

g

e 146.

Part No. Material Fits Lightning

Conductors

Fits Grounding

Conductors

Box

Qty.

Approx Box

Wt. (lbs.)

250

C

o

pp

e

r

28 2

/

01

00

1

A

250

Al

u

min

u

m A28

N/

A1

00

1

/2

Part No. Material Fits Lightning

Conductors

Fits Grounding

Conductors

Box

Qty.

Approx Box

Wt. (lbs.)

A

CC

1Al

u

min

u

mA1

0

N/

A1

00

1

/2

A

CC2

Al

u

min

u

m A28 & A24

N/

A1

00

1

/2

ACC

3

Al

u

min

u

mA

37

N/

A1

00

1

/2

A

CC

4Al

u

min

u

mA

3

7R

N/

A1

00

1

/2

CCC

1

C

o

pp

e

r

#1

4

2 Str., 4 Str., 2 Sol. 1

00

2

CCC

1T

E

TP

C

*#1

4

2 Str., 4 Str., 2 Sol. 1

00

2

CCC2

C

o

pp

e

r

2

9

&

32

1

/

0 Str. & 2

/

0 Str. 1

00

2-1

/4

CCC2

T

E

TP

C

*

2

9

&

32

1

/

0 Str. & 2

/

0 Str. 1

00

2-1

/4

CCC

3

C

o

pp

e

r

28 & 2

4

4/

01

00

2-1

/2

CCC

3

T

E

TP

C

* 28 & 2

4

4/

01

00

2-1

/2

CCC4

C

o

pp

e

r

4

0-28

250

MCM

50

2-3

/4

CCC

4T

E

TP

C

*

4

0-28

250

MCM

50

2-3

/4

C

able Cli

p

s

Pre-formed Cable Cli

p

s

TECHNICAL N

O

TES

:

• Conductors shall be fastened to the structure upon which they are placed at intervals not exceedin

g

0.9 m

(

3 ft

)

.*

• Clips for securin

g

copper conductors shall be cast or made from sheet copper with a minimum

thickness of 0.032 inch

(

0.81 mm

)

and a minimum width of 3/8 inch

(

9.5 mm

)

.**

• Aluminum clips for securin

g

aluminum conductors shall be of cast aluminum or made from sheet

aluminum with a minimum thickness of 0.051 inch

(

1.3 mm

)

thick and a minimum thickness of 1/2

inch

(

12.7 mm

)

wide.**

*

Per NFPA 780 Conductor Fasteners Section 4.10

*

*UL96 Standard for Li

g

htnin

g

Protection Components Sections 15.1 & 15.

2

L

iste

d

9

6

S

ect

io

n 2.1.6 & 2.1.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

15

7

157

Section 2

Lightning Protection Components

•

Desi

g

ned for use on standin

g

seam roof applications.

•

Can be used on seams that have widths of 1

/

4" or less.

•

Cable clips not included. (See pa

g

e 156

)

L

iste

d

9

6

•

Desi

g

ned for use on standin

g

seam roof applications.

•

C

a

n

b

e

u

se

d

o

n se

a

ms th

a

t h

a

ve wi

d

ths

o

f 1"

o

r les

s

•

Maximum clam

p

de

p

th is 5/8".

•

Cable clips not included. (See pa

g

e 156

)

U

se

d

with #1

5

1xxI

s

eries

ba

se

SSSC

1

SSSC2

Part No. Material Box

Qty.

Approx Box

Wt. (lbs.)

CUSC

C

o

pp

e

r

50

6

-1

/2

AL

SC

Al

u

min

u

m

50

3-1

/

4

Part No. Description Box

Qty.

Approx Box

Wt. (lbs.)

SSSC

1

S

t

a

inless Steel - 1 B

o

l

t

1

0

2

SSSC2

S

t

a

inless Steel - 2 B

o

l

t

1

0

2

S

tandin

g

Seam Clamps

N

O

TE

:

• Clamps can be used in con

j

unction with a #CCC/#ACC cable clip (See pa

g

e 156) for cable

fastenin

g

applications or use two clamps to secure either a #15112I or #15138I base (See

pa

g

e 178) to the seam.

S

ect

io

n 2.1.8

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

58

158

Section 2

Lightning Protection Components

•

Economical stam

p

ed co

pp

er adhesive cable holder.

•

Ma

y

be used with all cables thru 3/0 or u

p

to 1/2" diameter.

•

Fast installin

g

cable holder desi

g

ned to permit maximum

movement of thermally expandin

g

or contractin

g

cables.

*

ETPC - Electro Tin Plated Co

pp

e

r

•

Su

p

erior stam

p

ed co

pp

er cable holder secured b

y

a surface

com

p

atible adhesive.

•

Will not "roll-u

p

" or loosen due to cable

p

ull as will the

round t

yp

e.

•

Use on an

y

ﬂ at surface where a fast, secure, adhesive

cable holder is re

q

uired.

•

Desi

g

ned for use with all cables thru 4/0 or up to

9

/

16" diameter.

•

Turned up ed

g

es for reduced puncture hazard and poolin

g

a

re

a

f

o

r incre

a

se

d

ad

hesi

o

n.

*

ETPC - Electro Tin Plated Co

pp

e

r

L

iste

d

9

6

L

iste

d

9

6

Part No. Material Box

Qty.

Approx Box

Wt. (lbs.)

26

1

S

tam

p

ed Co

pp

e

r

1

00

8-1

/

4

A

26

1Al

u

min

u

m1

00

4

26

1T

E

TP

C

*1

00

8-1

/

4

Part No. Material Box

Qty.

Approx Box

Wt. (lbs.)

262

S

tam

p

ed Co

pp

e

r

500

45

A

262

Al

u

min

u

m

500

22

262

T

E

TP

C

*

500

45

Adhesive Cable H

o

lders

TECHNICAL N

O

TES

:

• Conductors shall be fastened to the structure upon which they are placed at intervals not exceedin

g

0.9 m

(

3 ft

)

.*

• Clips for securin

g

copper conductors shall be cast or made from sheet copper with a minimum

thickness of 0.032 inch

(

0.81 mm

)

and a minimum width of 3/8 inch

(

9.5 mm

)

.**

• Aluminum clips for securin

g

aluminum conductors shall be of cast aluminum or made from sheet

aluminum with a minimum thickness of 0.051 inch

(

1.3 mm

)

thick and a minimum thickness of 1/2

inch

(

12.7 mm

)

wide.**

*

Per NFPA 780 Conductor Fasteners Section 4.10

*

*UL96 Standard for Li

g

htnin

g

Protection Components Sections 15.1 & 15.

2

S

ect

io

n 2.1.9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

15

9

159

Section 2

Lightning Protection Components

•

Fast dryin

g

rubber adhesive for bondin

g

to rubber membrane rooﬁ n

g

.

•

Minimum a

pp

lication tem

p

erature is 40

o

F

.

•

Application covera

g

e (per

g

allon) is 40 #CUBU or #AUBU bases or

100 #262 adhesive cable holders on smooth rubber rooﬁ n

g

.

•

10.1 ﬂ uid oz. cartrid

ge

•

Tou

g

h thermosettin

g

adhesive.

•

Develops 300 PSI shear stren

g

th on metal, masonry and wood. Not for use

o

n TPO or h

yp

olon roofs.

•

Capable of 300% elon

g

ation and can accommodate dimensional chan

g

es in

c

o

nstr

u

cti

o

n m

a

teri

a

ls

do

wn t

o

min

u

s 2

0

°F.

•

Contains no volatile or

g

anic solvents. (No VOC’s

)

•

Can be used in conﬁ ned s

p

aces and also to bond solvent-sensitive materials

s

uch as ex

p

anded

p

ol

y

st

y

rene foam

(

EPS

)

.

•

Service tem

p

erature: -40°F to

2

00°

F

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx Box

Wt. (lbs.)

26

41

0

2

20

Part No. Color Box

Qty.

Approx Box

Wt. (lbs.)

M

1-1

0O

Z-B

B

l

a

ck

2

4

26

M

1-1

0O

Z-

G

ra

y

2

4

26

M

1-1

0O

Z-L

L

imest

o

n

e

2

4

26

M

1-1

0O

Z-

W

hit

e

2

4

26

A

d

he

s

ive

s

R

u

bber

M-1 Str

u

ct

u

ral Sealant

TECHNICAL N

O

TE

:

• Contractor must verify adhesive compatibility with rooﬁ n

g

contractor or manufacturer.

APPLICATI

O

N N

O

TES

:

E

xcellent for Emer

g

ency Repairs -

• Multipurpose structural sealant is desi

g

ned for difﬁ cult bondin

g

and sealin

g

applications such as low slope

commercial rooﬁ n

g

. It bonds a

gg

ressively to EPDM, PVC, BUR, coal tar, SBS mod bit,

g

ranulated APP,

many types of coated metal, metal ﬂ ashin

g

details, and FRP.

• S

o

me G

a

lv

a

l

u

me

®

or K

y

nar coated roofs ma

y

re

q

uire NP1

p

ol

y

urethane sealant.

• Excellent for underwater emer

g

ency repairs.

• Non-slump, self-ﬁ xturin

g

mastic that cures to a durable bond with exposure to atmospheric moisture.

H

eav

y

Dut

y

Construction Adhesive -

• Tou

g

h thermosettin

g

adhesive that can be used to permanently bond structural assemblies such as

copin

g

, metal ed

g

e, skyli

g

hts.

• Capable of bondin

g

steel deck to bar

j

oints and metal sandwich panels to roof and wall purlins.

• Application covera

g

e (per tube) is approximately 15 cable holders or 5 bases.

• Must be installed on a clean, free of dirt surface in tem

p

eratures not below 30

°

F

.

S

ect

io

n 2.1.10

M-1 S

tructural

ealant

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

160160

Section 2

Lightning Protection Components

•

3/4" O.D. x 8' lon

g

PVC pipe cable

g

uard for protectin

g

all cables thru 4

/

0.

•

Three

g

alvanized fastenin

g

clips furnished for mountin

g

with n

a

ils

o

r screws.

•

1/2" x 8' extruded thermo plastic cable

g

uard with ﬂ an

g

es provides

concealment and

p

rotection for cables and down conductors.

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx Box

Wt. (lbs.)

320

1-1

/2

3

5

Part No. Color Approx. Each

Wt. (lbs.)

Box

Qty.

Approx Box

Wt. (lbs.)

32

1B

B

l

a

ck 1

5

-1

/2

32

1

G

ra

y

1

5

-1

/2

C

able

Gu

ar

ds

PV

C

Pla

s

ti

c

TECHNICAL N

O

TE

:

• Down conductors located in runways, driveways, school play

g

rounds, cattle yards, public walks, or

other locations sub

j

ect to physical dama

g

e or displacement shall be

g

uarded. Metallic

g

uards shall be

bonded at each end. The down conductor shall be

p

rotected for a minimum distance of 1.8 m

(

6 ft.

)

above

g

rade level.*

*

NFPA 780 Protectin

g

Down Conductors Sections 4.9.11, 4.9.11.1 & 4.9.11.

2

S

ect

io

n 2.1.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

16

1

161

Section 2

Lightning Protection Components

S

ect

io

n 2.2

Air Terminals & Access

o

ries

In

d

ex

Descr

i

pt

i

on Pa

g

e

2.2.1 Class I Co

pp

er Air Terminal

s

..............................................................

1

62

2.2.2 Class II Co

pp

er Air Terminal

s

.............................................................

1

63

2.2.

3

Cl

a

ss I Al

u

min

u

m Air Termin

a

l

s

..........................................................

1

64

2.2.4 Cl

a

ss II Al

u

min

u

m Air Termin

a

l

s

........................................................

1

64

2.2.5 Safety Tip Air Terminals - STAT

..........................................................

T

1

65

2.2.6 Air Terminals with Safet

y

Cable

..........................................................

1

66

2.2.7 S

p

ecialt

y

Air Terminal

s

......................................................................

1

67

2.2.8 Air Terminal Assemblie

s

....................................................................

168

2.2.9 Air Terminal Ada

p

ter

s

........................................................................

1

6

9

2.2.1

0

Air Termin

a

l Br

a

ce

s

...........................................................................

17

2

2.2.11 Air Termin

a

l Extensi

o

n

s

.....................................................................

17

3

2.2.12 Extension Rod Cou

p

ler

s

....................................................................

174

2.2.1

3

Dec

o

r

a

tive Fini

a

l

s

.............................................................................

17

5

N

O

TE

:

Air Terminals are also known as Strike Termination Devices

(

STD

)

or

L

i

g

htnin

g

Rods.

N

O

TE

:

Co

pp

er materials can consist of co

pp

er, bronze or brass. All are co

pp

er allo

y

s.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

16

2

162

Section 2

Lightning Protection Components

•

Manufactured from hi

g

hly

conductive electrolytic tou

g

h

p

itch co

pp

er allo

y

110.

•

Conductivity

g

reater than

9

9% when

a

nne

a

le

d

.

•

Utilizes standard 3

/

8" UNC

thre

ad

s.

•

Ada

p

ters sold se

p

aratel

y

. See

pa

g

es 169-171.

•

Lon

g

er len

g

ths available.

P

lease contact factor

y

for

m

o

re inf

o

rm

a

ti

o

n.

L

iste

d

9

6

Part No.

Copper

Part No.

Nickel Plated

Part No.

Tin Plated Length Box

Qty.

Approx Box

Wt. (lbs.)

3810CUAT 3810CUAT

N

3810CUATT 1

0

"1

0

5

-1

/2

3812CUAT 3812CUAT

N

3812CUATT 12" 1

0

6

-1

/4

3816CUAT 3816CUAT

N

3816CUATT 1

6

"1

0

7-3

/4

3818CUAT 3818CUAT

N

3818CUATT 18" 1

0

9

3824CUAT 3824CUAT

N

3824CUATT 24" 1

0

10-1

/2

3836CUAT 3836CUAT

N

3836CUATT

36

"1

0

18-3

/

4

3848CUAT 3848CUAT

N

3848CUATT

4

8" 1

0

2

1

C

lass I Co

pp

er Air Terminals

3

/

8" Diameter

T

ECHNICAL N

O

TES

:

• Class I air terminals are used on structures up to and includin

g

75' in hei

g

ht.

• For lon

g

er air terminals, select an air terminal and combine with extension rods and couplers on

pa

g

es 17

3

&

174.

• Class I Minimum Re

q

uirements:

- Minimum diameter is 3

/

8" solid.

- The tip of an air terminal shall be not less than 254 mm (10 in.) above the ob

j

ect or area

it is to

p

rotect.*

*

NFPA 780 Air Terminal Hei

g

ht Section 4.6.2.1

• Air terminals shall be secured a

g

ainst overturnin

g

or displacement by one of the followin

g

methods: (1) Attachment to the ob

j

ect to be protected, (2) Braces that are permanently and

ri

g

idly attached to the structure. Air terminals exceedin

g

600 mm (24 in.) in hei

g

ht shall be

supported at a point not less than one-half their hei

g

ht.*

*

NFPA 780 Air Terminal Su

pp

ort Sections 4.6.2.2.1 & 4.6.2.2.

2

S

ect

io

n 2.2.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

163

Section 2

Lightning Protection Components

•

Manufactured from hi

g

hly

conductive electrolytic tou

g

h

p

itch co

pp

er allo

y

110.

•

Conductivity

g

reater than 99%

w

hen

a

nne

a

le

d

.

•

Utilizes standard 1

/

2" UNC

thre

ad

s.

•

Ada

p

ters sold se

p

aratel

y

. See

pa

g

es 169-171.

•

Lon

g

er len

g

ths available.

P

lease contact factor

y

for more

i

nf

o

rm

a

ti

o

n.

•

Utilizes standard 5

/

8" UNC

thre

ad

s.

•

Lon

g

er len

g

ths available.

P

lease contact factor

y

for

m

o

re inf

o

rm

a

ti

o

n.

Part No.

Copper

Part No.

Nickel Plated

Part No.

Tin Plated Length Box

Qty.

Approx Box

Wt. (lbs.)

1

2

1

0

C

U

AT 1

2

1

0

C

U

AT

N

1

2

1

0

C

U

ATT 1

0

"1

0

6

-1

2

1

2

1

2

C

U

AT 1

2

1

2

C

U

AT

N

1

2

1

2

C

U

ATT 12" 1

0

7-3

/4

1

2

1

6

C

U

AT 1

2

1

6

C

U

AT

N

1

2

1

6

C

U

ATT 1

6

"1

0

10-1

/2

1218CUAT 1218CUAT

N

1218CUATT 18" 1

0

11-3

/

4

1

22

4C

U

AT 1

22

4C

U

AT

N

1

22

4C

U

ATT 24" 1

0

15-1

/2

1

236

C

U

AT 1

236

C

U

AT

N

1

236

C

U

ATT

36

"1

0

23-1

/

4

1248CUAT 1248CUAT

N

1248CUATT

4

8" 1

0

3

1

Part No.

Copper

Part No.

Nickel Plated

Part No.

Tin Plated Length Box

Qty.

Approx Box

Wt. (lbs.)

5

810CUAT

5

810CUAT

N

5

810CUATT 1

0

"1

0

9

-3

/4

5

812CUAT

5

812CUAT

N

5

812CUATT 12" 1

0

11-3

/

4

5

816CUAT

5

816CUAT

N

5

816CUATT 1

6

"1

0

15-3

/

4

5

818CUAT

5

818CUAT

N

5

818CUATT 18" 1

0

17-3

/

4

5

824CUAT

5

824CUAT

N

5

824CUATT 24" 1

0

23-1

/2

5

836CUAT

5

836CUAT

N

5

836CUATT

36

"1

0

35-1

/

4

5

848CUAT

5

848CUAT

N

5

848CUATT

4

8" 1

0

47

C

lass II Co

pp

er Air Terminals

1/

2" Diameter

5/

8" Diameter

TECHNICAL N

O

TES

:

• Class II air terminals are used on structures

g

reater than 75' in hei

g

ht.

• For lon

g

er air terminals, select an air terminal and combine with extension rods and couplers on

pa

g

es 17

3

&

174.

•

Class II Minumum Re

q

uirements:

- Minimum diameter is 1

/

2" solid.

- The tip of an air terminal shall be not less than 254 mm (10 in.) above the ob

j

ect or area

is it to

p

rotect.*

*

NFPA 780 Air Terminal Hei

g

ht Section 4.6.2.1

• Air terminals shall be secured a

g

ainst overturnin

g

or displacement by one of the followin

g

methods: (1) Attachment to the ob

j

ect to be protected, (2) Braces that are permanently and

ri

g

idly attached to the structure. Air terminals exceedin

g

600 mm (24 in.) in hei

g

ht shall be

supported at a point not less than one-half their hei

g

ht.**

*

*NFPA 780 Air Terminal Su

pp

ort Sections 4.6.2.2.1 & 4.6.2.2.

2

S

ect

io

n 2.2.2

L

iste

d

9

6

L

iste

d

9

6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

164164

Section 2

Lightning Protection Components

•

Manufactured from hi

g

hly conductive

a

l

u

min

u

m.

•

Utilizes standard 1

/

2" UNC threads.

•

Adapters sold separately. See pa

g

es 169-171.

•

Lon

g

er len

g

ths available. Please contact

factor

y

for more information.

L

iste

d

9

6

•

Manufactured from hi

g

hly conductive

a

l

u

min

u

m.

•

Utilizes standard 5

/

8" UNC threads.

•

Adapters sold separately. See pa

g

es 169-171.

•

Lon

g

er len

g

ths available. Please contact

factor

y

for more information.

L

iste

d

9

6

Part No. Length Box

Qty.

Approx. Box

Wt. (lbs.)

1

2

1

0

ALAT 1

0

"1

0

2-1

/2

1

2

1

2

ALAT 12" 1

0

2-3

/

4

1

2

1

6

ALAT 1

6

"1

0

3-1

/2

1218ALAT 18" 1

0

3-3

/

4

1

22

4ALAT 24" 1

0

5

1

236

ALAT

36

"1

0

8-1

/

4

1248ALAT

4

8" 1

0

1

0

Part No. Length Box

Qty.

Approx. Box

Wt. (lbs.)

5

810ALAT 1

0

"1

0

3-1

/2

5

812ALAT 12" 1

0

4

5

816ALAT 1

6

"1

0

5

-1

/

4

5

818ALAT 18" 1

0

6

-3

/

4

5

824ALAT 24" 1

0

8-3

/

4

5

836ALAT

36

"1

0

12-3

/

4

5

848ALAT

4

8" 1

0

17-1

/2

C

la

ss

I Al

u

min

u

m Air Terminal

s

1/

2" Diameter

C

la

ss

II Al

u

min

u

m Air Terminal

s

5/

8" Diameter

TECHNICAL N

O

TES

:

• Class I air terminals are used on structures up to and includin

g

75' in hei

g

ht. Class II air terminals

are used on structures

g

reater than 75' in hei

g

ht.

• For lon

g

er air terminals, select an air terminal and combine with extension rods and couplers on

pa

g

es 17

3

&

174.

• Class I Minimum Re

q

uirements:

- Minimum diameter is 1

/

2" solid.

- The tip of an air terminal shall be not less than 254 mm (10 in.) above the ob

j

ect or area

it is to

p

rotect.*

•

Class II Minumum Re

q

uirements:

- Minimum diameter is 5

/

8" solid.

- The tip of an air terminal shall be not less than 254 mm (10 in.) above the ob

j

ect or area

is it to

p

rotect.*

*

NFPA 780 Air Terminal Hei

g

ht Section 4.6.2.1

• Air terminals shall be secured a

g

ainst overturnin

g

or displacement by one of the followin

g

methods: (1) Attachment to the ob

j

ect to be protected, (2) Braces that are permanently and

ri

g

idly attached to the structure. Air terminals exceedin

g

600 mm (24 in.) in hei

g

ht shall be

supported at a point not less than one-half their hei

g

ht.**

*

*NFPA 780 Air Terminal Su

pp

ort Sections 4.6.2.2.1 & 4.6.2.2.

2

S

ect

io

n 2.2.3 & 2.2.

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

165

Section 2

Lightning Protection Components

R

evolutionary new air terminal desi

g

ned with safety as well as efﬁ cacy in mind. The

air terminal's ti

p

consists of a s

p

here a

pp

roximatel

y

3/4" in diameter. The rounded

tip helps minimize personnel in

j

uries caused by accidental falls.

•

Co

pp

er safet

y

ti

pp

ed air terminals available in electro

p

lated tin

(

add sufﬁ x T to

p

art

number) or nickel platin

g

(add sufﬁ x N to part number).

•

Lon

g

er len

g

ths available. Please contact factory for more information.

•

5

/

8" diameter STATs have standard 5

/

8" UNC threads.

•

Adapters sold separately. See pa

g

es 169-171.

•

For added safety, use with ﬂ exible adapters. See pa

g

e 170.

L

iste

d

9

6

Part No. Diameter Length Class Copper/

Aluminum

Box

Qty.

Approx. Box

Wt. (lbs.)

3812CSTAT 3

/

8" 12"

I

C

o

pp

e

r

1

0

7

3816CSTAT 3

/

8" 1

6

"

I

C

o

pp

e

r

1

0

8-1

/2

3818CSTAT 3

/

8" 18"

I

C

o

pp

e

r

1

0

9

-3

/

4

3824CSTAT 3

/

8" 24"

I

C

o

pp

e

r

1

0

11-1

/

4

1

2

1

2

A

S

TAT 1

/

2" 12"

I

Al

u

min

u

m1

0

3-1

/

4

1

2

1

2CS

TAT 1

/

2" 12"

II

C

o

pp

e

r

1

0

8-1

/2

1

2

1

6

ASTAT 1

/

2" 1

6

"

I

Al

u

min

u

m1

0

4

1

2

1

6

CSTAT 1

/

2" 1

6

"

II

C

o

pp

e

r

1

0

11-1

/

4

1218ASTAT 1

/

2" 18"

I

Al

u

min

u

m1

0

4

-1

/

4

1218CSTAT 1

/

2" 18"

II

C

o

pp

e

r

1

0

12-1

/2

1

22

4A

S

TAT 1

/

2" 24"

I

Al

u

min

u

m1

0

5

-1

/2

1

22

4

CS

TAT 1

/

2" 24"

II

C

o

pp

e

r

1

0

16-1

/

4

5

812ASTAT

5/

8" 12"

II

Al

u

min

u

m1

0

4

-1

/2

5

812CSTAT

5/

8" 12"

II

C

o

pp

e

r

1

0

12-1

/2

5

816ASTAT

5/

8" 1

6

"

II

Al

u

min

u

m1

0

5

-3

/

4

5

816CSTAT

5/

8" 1

6

"

II

C

o

pp

e

r

1

0

16-1

/2

5

818ASTAT

5/

8" 18"

II

Al

u

min

u

m1

0

7-1

/

4

5

818CSTAT

5/

8" 18"

II

C

o

pp

e

r

1

0

18-1

/2

5

824ASTAT

5/

8" 24"

II

Al

u

min

u

m1

0

9

-1

/

4

5

824CSTAT

5/

8" 24"

II

C

o

pp

e

r

1

0

24-1

/

4

S

afet

y

Ti

p

Air Terminals - STAT

S

ect

io

n 2.2.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

166166

Section 2

Lightning Protection Components

L

iste

d

9

6

L

iste

d

9

6

Part No. Diameter Length Class Copper/

Aluminum

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

1

2

1

2

C

U

AT-WSC

36

1

/

2" 12"

II

C

o

pp

e

r

3

/4

1

0

7-1

/2

1

2

1

2

ALAT-WSC

36

1

/

2" 12"

I

Al

u

min

u

m1

/4

1

0

2-1

/2

1

22

4C

U

AT-WSC

36

1

/

2" 24"

II

C

o

pp

e

r

1-1

/2

1

0

1

5

812ALAT-WSC36

5/

8" 12"

II

Al

u

min

u

m1

/2

1

0

5

Part No. Diameter Length Class Copper/

Aluminum

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

1

2

1

2

ASTAT-WSC

36

1

/

2" 12"

I

Al

u

min

u

m1

/4

1

0

2-1

/2

1

22

4CSTAT-WSC

36

1

/

2" 24"

II

C

o

pp

e

r

1-1

/2

1

0

1

5

1

22

4ASTAT-WSC

36

1

/

2" 24"

I

Al

u

min

u

m1

/2

1

0

5

3824CSTAT-WSC36 3

/

8" 24"

I

C

o

pp

e

r

1-1

/

41

0

12-1

/2

Air Terminals with Safet

y

Cable

S

afet

y

Ti

p

N

O

TES

:

• Co

pp

er air terminals available in electro

p

lated tin

(

add sufﬁ x T to

p

art number

)

or

nickel platin

g

(add sufﬁ x N to part number).

• Comes with attached 36" safet

y

cable.

• Cable prevents air terminal from fallin

g

off structure if air terminal detaches from base.

• Lon

g

er len

g

ths available. Please contact factory for more information.

• Adapters sold separately. See pa

g

es 169-171.

S

ect

io

n 2.2.6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

16

7

167

Section 2

Lightning Protection Components

Sp

ecialt

y

Air Terminals

•

For protectin

g

security cameras mounted on poles.

•

Manufactured from 5/8" x 10' copper clad

g

round rod.

•

Thread size is 5/8" in diameter and 6" in len

g

th.

•

Comes with (2) #JN1011S

j

am nuts, (2) LW10S lock washers and

(

2

)

W10S ﬂ at washers.

•

Other sizes available. Please contact factor

y

for more information.

Part No. Diameter Length Class Approx. Each

Wt. (lbs.)

5

810BCCATTSE

5/

8" 7

'

II

9

Bent Co

pp

er Clad Air Terminals

•

For protectin

g

security cameras mounted on poles.

•

Manufactured from 5/8" x 8' copper clad

g

round rod.

•

Other sizes available. Please contact factor

y

for more information.

Part No. Diameter Length Class Approx. Each

Wt. (lbs.)

CCTVCCAT5

/

8

5/

8"

5

'-4"

II

7

C

losed Circuit TV Co

pp

er Clad Air Termina

l

•

Manufactured from 3

/

16" x 2" 304 stainless steel.

•

Includes 3

/

8-16 stainless steel hardware.

•

Can be mounted usin

g

stainless bandin

g

systems such as

BAND

-

IT

®

by others or by weldin

g

.

•

Other sizes available. Please contact factor

y

for

m

o

re inf

o

rm

a

ti

o

n.

Part No. "A" Approx. Each Wt. (lbs.)

L

RCSS3

/

16X8 8" 2-1

/2

L

RCSS3

/

16X1

2

12" 3-1

/2

Li

g

htnin

g

Rod Clamps

S

ect

io

n 2.2.7

30" RADIUS

7 FT.

6"

4"

2"

A

1178"

5'-4"

1812"

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

68

168

Section 2

Lightning Protection Components

•

Desi

g

ned for use with towers or other structures which require lon

g

air terminal extensions.

•

Protects tower li

g

htin

g

, antennas and miscellaneous equipment from direct li

g

htnin

g

strikes.

•

Copper braided li

g

htnin

g

conductor is exothermically attached to the air terminal and extends

past the end of the pole in various len

g

ths.

•

Mast is manufactured from heavy duty, ri

g

id 1/4" thick ﬁ ber

g

lass.

•

Requires separate mountin

g

assembly such as #SSATMSC2.

*

Shi

p

s

p

artiall

y

assembled

SS

ATM

SC2

(

not included

)

•

Mounts CUFATM assembl

y

(

above

)

to vertical

p

ole or tower

p

latform.

•

Mounts 2" mast to 2"

p

i

p

e.

•

M

a

n

u

f

a

ct

u

re

d

fr

o

m st

a

inless steel.

•

Includes 3

/

8" stainless steel hardware.

Part No.

Fiberglass

Pipe Length

(ft.)

Exposed

Air Terminal

Length (in.) (+/-1")

Conductor

Type

Exposed

Conductor

Length (ft.)

Approx. Each

Wt. (lbs.)

C

U

FATM-1

0

14

26

32

1

0

43

C

U

FATM-

50

14

26

32

50

C

U

FATM-9

0

14

26

32

90

60

C

U

FATM2

0

-

5

-1

5

*

20

60

28 1

5

45

Part No. Qty. Approx. Each Wt. (lbs.)

SS

ATM

SC2

EA

1-1

/2

Air Terminal A

ss

emblie

s

C

opper Air Terminals with Fiber

g

lass Mast Assembl

y

Air Terminal Mast Mountin

g

Assembl

y

S

ect

io

n 2.2.8

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

16

9

169

Section 2

Lightning Protection Components

•

Used to en

g

a

g

e standard air terminal threads with different thread sizes

f

ou

n

d

in v

a

ri

ou

s

a

ir termin

a

l

ba

se

a

ssem

b

lies. All thre

ad

s

a

re

U

NC.

•

Other sizes available. Please contact factor

y

for more information.

Part No. Material Thread Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

AB

1

20

C

o

pp

e

r

3

/

8"

5/

8"

40

4

1

20N

N

ickel Pl

a

te

d

3

/

8"

5/

8"

40

4

1

20

T

in Pl

a

te

d

3

/

8"

5/

8"

40

4

1

2

1

C

o

pp

e

r

1

/

2"

5/

8"

40

4

1

2

1

N

ickel Pl

a

te

d

1

/

2"

5/

8"

40

4

1

2

1T

T

in Pl

a

te

d

1

/

2"

5/

8"

40

4

A1

2

1Al

u

min

u

m1

/

2"

5/

8"

40

1-1

/2

1

22

C

o

pp

e

r

5/

8"

5/

8"

40

4

1

22N

N

ickel Pl

a

te

d

5/

8"

5/

8"

40

4

1

22

T

in Pl

a

te

d

5/

8"

5/

8"

40

4

122-5

/

8F1

/

2

F

C

o

pp

e

r

5/

8" 1

/

2"

40

4

A1

22

Al

u

min

u

m

5/

8"

5/

8"

40

1-1

/2

A122-5

/

8F1

/

2

F

Al

u

min

u

m

5/

8" 1

/

2"

40

1-1

/2

1

23

C

o

pp

e

r

3

/

8" 3

/

8"

40

5

1

23N

N

ickel Pl

a

te

d

3

/

8" 3

/

8"

40

5

1

23

T

in Pl

a

te

d

3

/

8" 3

/

8"

40

5

1

2

4

C

o

pp

e

r

3

/

8" 1

/

2"

40

4

-1

/

4

1

2

4

N

ickel Pl

a

te

d

3

/

8" 1

/

2"

40

4

-1

/

4

1

2

4T

T

in Pl

a

te

d

3

/

8" 1

/

2"

40

4

-1

/

4

1

25

C

o

pp

e

r

1

/

2" 1

/

2"

40

4

-1

/

4

1

25N

N

ickel Pl

a

te

d

1

/

2" 1

/

2"

40

4

-1

/

4

1

25

T

in Pl

a

te

d

1

/

2" 1

/

2"

40

4

-1

/

4

A1

25

Al

u

min

u

m1

/

2" 1

/

2"

40

1-1

/2

Air Terminal Ada

p

ters

S

tan

d

ar

d

L

iste

d

9

6

S

ect

io

n 2.2.9

A

B

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

7

0170

Section 2

Lightning Protection Components

L

iste

d

9

6

L

iste

d

9

6

Ma

le

T

hre

ad

(

M

)

F

em

a

le

T

hre

ad

Air Terminal Ada

p

ters

Part No. Material Thread Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

AB

1

26

C

o

pp

e

r

1

/

2"

5/

8" 1

0

6

-1

/

4

A1

26

Al

u

min

u

m1

/

2"

5/

8" 1

0

4

1

27

C

o

pp

e

r

1

/

2" 1

/

2" 1

0

6

-1

/

4

A1

27

Al

u

min

u

m1

/

2" 1

/

2" 1

0

4

128

C

o

pp

e

r

5/

8"

5/

8" 1

0

6

-1

/

4

A128 Al

u

min

u

m

5/

8"

5/

8" 1

0

4

Part No. Material Thread Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

AB

1

2

7M

C

o

pp

e

r

1

/

2" 1

/

2" 1

0

6

-1

/2

A1

2

7M Al

u

min

u

m1

/

2" 1

/

2" 1

0

4

-1

/

4

128M

C

o

pp

e

r

5/

8"

5/

8" 1

0

6

-1

/2

A128M Al

u

min

u

m

5/

8"

5/

8" 1

0

4

-1

/

4

1

2

9M

C

o

pp

e

r

5/

8" 1

/

2" 1

0

6

-1

/2

A1

2

9M Al

u

min

u

m

5/

8" 1

/

2" 1

0

4

-1

/

4

Flexible Female Threa

ds

Flexible Male Threa

ds

N

O

TES

:

• Flexible air terminal ada

p

ters are used with air terminals located underneath

window washin

g

or other mobile equipment.

• Come complete with stainless steel sprin

g

and safety chain.

• Overall len

g

th of Male thread adapter is 4-3/4".

• Overall len

g

th of Female thread adapter is 4-1/4".

• Can be used in con

j

unction with safety tipped air terminals. See pa

g

e 165.

• Other sizes available. Please contact factor

y

for more information.

S

ect

io

n 2.2.9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

7

1

171

Section 2

Lightning Protection Components

L

iste

d

9

6

•

U

sed to

p

lumb air terminals to vertical where the bases are mounted on

s

lopin

g

surfaces.

•

Stainless steel screws allow the ada

p

ter to be locked in an

y

p

osition.

Part No. Material Thread Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

AB

1

33

C

o

pp

e

r

3

/

8" 3

/

8" 1

0

4

-1

/4

1

33N

N

ickel Pl

a

te

d

3

/

8" 3

/

8" 1

0

4

-1

/4

1

33

T

in Pl

a

te

d

3

/

8" 3

/

8" 1

0

4

-1

/4

1

3

4

C

o

pp

e

r

3

/

8" 1

/

2" 1

0

4

1

3

4

N

ickel Pl

a

te

d

3

/

8" 1

/

2" 1

0

4

1

3

4T

T

in Pl

a

te

d

3

/

8" 1

/

2" 1

0

4

1

35

C

o

pp

e

r

3

/

8"

5/

8" 1

0

3-1

/2

1

35N

N

ickel Pl

a

te

d

3

/

8"

5/

8" 1

0

3-1

/2

1

35

T

in Pl

a

te

d

3

/

8"

5/

8" 1

0

3-1

/2

1

36

C

o

pp

e

r

1

/

2" 1

/

2" 1

0

3-3

/4

1

36N

N

ickel Pl

a

te

d

1

/

2" 1

/

2" 1

0

3-3

/4

1

36

T

in Pl

a

te

d

1

/

2" 1

/

2" 1

0

3-3

/4

A1

36

Al

u

min

u

m1

/

2" 1

/

2" 1

0

1-1

/2

1

37

C

o

pp

e

r

1

/

2"

5/

8" 1

0

3-1

/2

1

3

7

N

ickel Pl

a

te

d

1

/

2"

5/

8" 1

0

3-1

/2

1

3

7T

T

in Pl

a

te

d

1

/

2"

5/

8" 1

0

3-1

/2

A1

37

Al

u

min

u

m1

/

2"

5/

8" 1

0

1-1

/2

138

C

o

pp

e

r

5/

8"

5/

8" 1

0

3-1

/2

138

N

ickel Pl

a

te

d

5/

8"

5/

8" 1

0

3-1

/2

138T

T

in Pl

a

te

d

5/

8"

5/

8" 1

0

3-1

/2

A138 Al

u

min

u

m

5/

8"

5/

8" 1

0

3-1

/2

1

3

9

C

o

pp

e

r

5/

8" 1

/

2" 1

0

3-1

/2

A1

3

9Al

u

min

u

m

5/

8" 1

/

2" 1

0

3-1

/2

Air Terminal Ada

p

ters

S

wive

l

•

Male thread conﬁ

g

uration desi

g

ned to ﬁ t internally threaded air terminal bases.

L

iste

d

9

6

Part No. Material

Internal

Threaded Top

A

Threaded

Male Stud

B

Box

Qty.

Approx. Box

Wt. (lbs.)

C

U

S1

2

M

C

o

pp

e

r

1

/

2" 1

/

2" 1

0

5

C

U

S1

2

MT

T

in Pl

a

te

d

1

/

2" 1

/

2" 1

0

5

CUS38M

C

o

pp

e

r

3

/

8" 3

/

8" 1

0

5

CUS38MT

T

in Pl

a

te

d

3

/

8" 3

/

8" 1

0

5

CUS58M

C

o

pp

e

r

5/

8"

5/

8" 1

0

2

CUS58MT

T

in Pl

a

te

d

5/

8"

5/

8" 1

0

2

AL

S

1

2

MAl

u

min

u

m1

/

2" 1

/

2" 1

0

2

ALS58M Al

u

min

u

m

5/

8"

5/

8" 1

0

2

S

wivel - C

U

SM

&

ALSM Serie

s

S

ect

io

n 2.2.9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

72

172

Section 2

Lightning Protection Components

•

Galvanized steel tri

p

od brace

s

are used for the support of air terminals that exceed 24" in len

g

th.

•

Constructed of 1/4" steel rod with welded

j

oints and a zinc/ultraseal platin

g

.

•

B

races available with 3/16" holes for anchorin

g

with screws or nails or with adhesive feet when mountin

g

to rooﬁ n

g

membranes or similar surfaces where penetrations cannot be made.

•

Len

g

ths

g

iven are prior to installation. Please take technical notes below into consideration before orderin

g

.

•

Meets UL re

q

uirements.

L

en

g

t

h

Part No. Adhesive Feet

Copper/Aluminum Type Standard

Lengths

Max. Air Terminal

Supported

Box

Qty.

Approx. Box

Wt. (lbs.)

140-18

-----

S

crew H

o

l

e

18" 24" 1

0

12-1

/2

140-18A

D

C

o

pp

e

r

A

d

hesive Fee

t

18" 24" 1

0

12-3

/

4

A140-18A

D

Al

u

min

u

mA

d

hesive Fee

t

18" 24" 1

0

12-3

/

4

14

0

-

24

-----

S

crew H

o

l

e

24"

36

"1

0

1

6

14

0

-

2

4A

D

C

o

pp

e

r

A

d

hesive Fee

t

24"

36

"1

0

16-1

/

4

A14

0

-

2

4A

D

Al

u

min

u

mA

d

hesive Fee

t

24"

36

"1

0

16-1

/

4

14

0

-

36

-----

S

crew H

o

l

e

36

"

60

"1

0

20

14

0

-

36

A

D

C

o

pp

e

r

A

d

hesive Fee

t

36

"

60

"1

0

20-1

/

4

A14

0

-

36

A

D

Al

u

min

u

mA

d

hesive Fee

t

36

"

60

"1

0

20-1

/

4

140-48

-----

S

crew H

o

l

e

4

8" 72" 1

0

22

140-48A

D

C

o

pp

e

r

A

d

hesive Fee

t

4

8" 72" 1

0

22-1

/

4

A140-48A

D

Al

u

min

u

mA

d

hesive Fee

t

4

8" 72" 1

0

22-1

/

4

Air Terminal Brace

s

L

iste

d

9

6

TECHNICAL N

O

TE

:

• Air terminals shall be secured a

g

ainst overturnin

g

or displacement by one of the followin

g

methods:

(1) Attachment to the ob

j

ect to be protected (2) Braces that are permanently and ri

g

idly attached to the

structure. Air terminals exceedin

g

24 in. (600 mm) in hei

g

ht shall be supported at a point not less than

one-half their hei

g

ht.*

*

NFPA 780 Air Terminal Su

pp

ort Sections 4.6.2.2.1 & 4.6.2.2.2

S

ect

io

n 2.2.10

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

7

3

173

Section 2

Lightning Protection Components

•

Solid co

pp

er or aluminum extension rods are used to extend

s

tandard air terminals to len

g

ths required.

•

Extension rods are available in len

g

ths up to 12 feet and have

s

t

a

n

da

r

d

U

NC thre

ad

s

a

t e

a

ch en

d

.

•

Meets UL re

q

uirements.

•

Other sizes available. Please contact factor

y

for more information.

Part No. Copper/

Aluminum Length Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

144-1

2

C

o

pp

e

r

12" 3

/

8" 1

0

1

/2

144-

24

C

o

pp

e

r

24" 3

/

8" 1

0

1

144-

36

C

o

pp

e

r

36

"3

/

8" 1

0

1-1

/2

144-48

C

o

pp

e

r

4

8" 3

/

8" 1

0

2

144-

60

C

o

pp

e

r

60

"3

/

8" 1

0

2-1

/2

14

5

-1

2

C

o

pp

e

r

12" 1

/

2" 1

0

3

/4

A14

5

-1

2

Al

u

min

u

m 12" 1

/

2" 1

0

1

/4

14

5

-

24

C

o

pp

e

r

24" 1

/

2" 1

0

1-1

/2

A14

5

-

24

Al

u

min

u

m 24" 1

/

2" 1

0

1

/2

14

5

-

36

C

o

pp

e

r

36

"1

/

2" 1

0

2-1

/

4

A14

5

-

36

Al

u

min

u

m

36

"1

/

2" 1

0

3

/4

145-48

C

o

pp

e

r

4

8" 1

/

2" 1

0

3

A145-48 Al

u

min

u

m

4

8" 1

/

2" 1

0

1

14

5

-

60

C

o

pp

e

r

60

"1

/

2" 1

0

3-3

/

4

A14

5

-

60

Al

u

min

u

m

60

"1

/

2" 1

0

1-1

/

4

14

6

-1

2

C

o

pp

e

r

12"

5/

8" 1

0

1-1

/

4

A14

6

-1

2

Al

u

min

u

m 12"

5/

8" 1

0

1

/2

14

6

-

24

C

o

pp

e

r

24"

5/

8" 1

0

2-1

/2

A14

6

-

24

Al

u

min

u

m 24"

5/

8" 1

0

1

14

6

-

36

C

o

pp

e

r

36

"

5/

8" 1

0

3-3

/

4

A14

6

-

36

Al

u

min

u

m

36

"

5/

8" 1

0

1-1

/2

146-48

C

o

pp

e

r

4

8"

5/

8" 1

0

5

A146-48 Al

u

min

u

m

4

8"

5/

8" 1

0

2

14

6

-

60

C

o

pp

e

r

60

"

5/

8" 1

0

5

-1

/

4

A14

6

-

60

Al

u

min

u

m

60

"

5/

8" 1

0

2-1

/2

Air Terminal Extensi

o

ns

S

ect

io

n 2.2.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

7

4174

Section 2

Lightning Protection Components

•

13/16" x 2" cou

p

ler connects air terminals to extension rods, or

u

sed to connect sections of rods to

g

ether.

•

All thre

ad

s

a

re

U

NC.

•

Meets UL re

q

uirements.

Part No. Copper/

Aluminum Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

14

7

C

o

pp

e

r

3

/

8" 1

0

2-3

/

4

148

C

o

pp

e

r

1

/

2" 1

0

2-1

/2

A148 Al

u

min

u

m1

/

2" 1

0

1

149

C

o

pp

e

r

5/

8" 1

0

1-3

/

4

A149 Al

u

min

u

m

5/

8" 1

0

1

Extension Rod Cou

p

lers

S

ect

io

n 2.2.12

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

7

5

175

Section 2

Lightning Protection Components

W

ith B

a

se

D

ecorative ﬁ nial enhances buildin

g

aesthetics while bein

g

part of a functional li

g

htnin

g

protection system.

W

ith

ou

t B

a

s

e

•

16" decorative ﬁ nial with 1

/

2" diameter internal thread.

•

Meets UL re

q

uirements.

Part No. Material Qty. Approx. Each Wt. (lbs.)

B

F16I1

/2

C

o

pp

e

r

EA

3

•

27" decorative ﬁ nial with 1

/

2" diameter internal thread.

•

Meets UL re

q

uirements.

•

Base sold se

p

aratel

y

.

Part No. Description Material Internal

Thread Qty. Approx. Each

Wt. (lbs.)

B

F27I1

/2

F

ini

a

l

C

o

pp

e

r

1

/

2"

EA

2

1

B

F

2

7BA

S

E

Ba

se

C

o

pp

e

r

1

/

2"

EA

19

Dec

o

rative Finials

S

ect

io

n 2.2.13

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

7

6176

Section 2

Lightning Protection Components

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

77

177

Section 2

Lightning Protection Components

S

ect

io

n 2.3

Air Terminal Ba

s

e

s

In

d

ex

Descr

i

pt

i

on Pa

g

e

2.

3

.1 H

o

riz

o

nt

a

l B

a

se

s

...............................................................................

178

2.

3

.2

U

nivers

a

l B

a

se

s

................................................................................

179

2

.

3

.

3

Para

p

et Base Extension

s

...................................................................

179

2.

3

.4 Swivel B

a

se

s

....................................................................................

180

2.

3

.

5

Vertic

a

l B

a

se

s

...................................................................................

180

2.3.6 Rid

g

e Saddle Base

s

..........................................................................

181

2.3.7 1/2 Rid

g

e Saddle Base

s

....................................................................

181

2.3.8 Pipe Railin

g

Base

s

............................................................................

18

2

2.

3

.9 C

o

nce

a

le

d

B

a

se

s

..............................................................................

18

4

2.3.10 Chimne

y

Flue Base

s

..........................................................................

185

2

.

3

.11 D

o

me B

a

se

s

.....................................................................................

186

2.3.12 Standin

g

Seam Base

s

.......................................................................

186

N

O

TE

:

Co

pp

er materials can consist of co

pp

er, bronze or brass. All are co

pp

er allo

y

s.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

78

178

Section 2

Lightning Protection Components

L

iste

d

9

6

Part No. Material

Internally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

15138I

C

o

pp

e

r

3

/

8"

5

3-3

/

4

15138IT

E

TPB* 3

/

8"

5

3-3

/

4

1

5

11

2

I

C

o

pp

e

r

1

/

2"

5

3-3

/

4

1

5

11

2

IT

E

TPB* 1

/

2"

5

3-3

/

4

A1

5

11

2

IAl

u

min

u

m1

/

2"

5

1-1

/

4

H

o

riz

o

ntal Bases

Internall

y

Threaded Hub Bases

•

Adapter needed. See pa

g

e 169.

Part No. Material

Externally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

1

5

1

C

o

pp

e

r

5/

8"

5

3-1

/

4

A1

5

1Al

u

min

u

m

5/

8"

5

3-1

/

4

1

5

1T

E

TPB*

5/

8"

5

3-1

/

4

Externall

y

Threaded Hub Bases

TECHNICAL N

O

TES

:

• A threaded hub

p

rovided for the attachment of the air terminal shall have at least ﬁ ve full threads and, if internall

y

threaded,

shall have a wall thickness of not less than 1/16 inch

(

1.6 mm

)

measured at the base of the threads.*

• Each base support shall incorporate a connector ﬁ ttin

g

for connection to the li

g

htnin

g

conductor. The conductin

g

cross-sectional area of the base support, between the connector and the base of the air terminal, shall be equal to or

g

reater

than that of the conductor. The conductor shall contact the base for not less than 1-1/2 inches

(

38 mm

)

on all sides of the cable.*

• At least two mountin

g

holes that will accept a No. 10 - 24 or lar

g

er bolt or screw shall be provided in the support so that it can

be permanently and ri

g

idly fastened.*

*

UL 96 Standard for Li

g

htnin

g

Protection Components Sections 7.2, 7.4 & 7.5

N

O

TES

:

• 1-3/4" x 4" base is ideal for use where mountin

g

area is very small such as on skyli

g

ht frames

or narrow extruded sha

p

es.

• Acce

p

ts all Class I & Class II conductors.

•

T

wo mountin

g

holes are provided for secure mountin

g

usin

g

machine or self tappin

g

screws.

*ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

S

ect

io

n 2.3.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

7

9

179

Section 2

Lightning Protection Components

L

iste

d

9

6

•

2-5/8" x 3" base features a universal mountin

g

desi

g

n allowin

g

it to be

i

nstalled either horizontall

y

or verticall

y

.

•

Utilizes a variety of mountin

g

applications such as self tappin

g

screws, nails

o

r

ad

hesives.

•

Acce

p

ts all Class I & Class II conductors.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

Part No. Material

Internally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CUBU38I

C

o

pp

e

r

3

/

8"

5

4

-1

/4

T

CUBU38I

E

TPB* 3

/

8"

5

4

-1

/4

C

U

B

U

1

2

I

C

o

pp

e

r

1

/

2"

5

4

-1

/4

T

C

U

B

U

1

2

I

E

TPB* 1

/

2"

5

4

-1

/4

A

U

B

U

1

2

IAl

u

min

u

m1

/

2"

5

1-1

/2

CUBU58I

C

o

pp

e

r

5/

8"

5

4

-1

/4

T

CUBU58I

E

TPB*

5/

8"

5

4

-1

/4

AUBU58I Al

u

min

u

m

5/

8"

5

1-1

/2

U

niver

s

al Ba

s

e

s

U

BU Series - H

o

riz

o

ntal & Vertical Bases

L

iste

d

9

6

Part No. Material

Base

Thread

Diameter A

Air Terminal

Threaded

Diameter B

Offset

Clearance

C

Box

Qty.

Approx. Box

Wt. (lbs.)

B

PBE

2

C

o

pp

e

r

1

/

2" 1

/

2" 2" 1

0

5

B

PBE2-3

/

8

C

o

pp

e

r

1

/

2" 3

/

8"

2

"1

0

5

B

PBE2-3

/

8X3

/

8

C

o

pp

e

r

3

/

8" 3

/

8" 2" 1

0

5

B

PBE2-5

/

8X5

/

8

C

o

pp

e

r

5/

8"

5/

8" 2" 1

0

5

B

PBE

3

C

o

pp

e

r

1

/

2" 1

/

2"

3

"1

0

7-1

/2

B

PBE3-3

/

8

C

o

pp

e

r

1

/

2" 3

/

8"

3

"1

0

7-1

/2

B

PBE3-3

/

8X3

/

8

C

o

pp

e

r

3

/

8" 3

/

8"

3

"1

0

7-1

/2

B

PBE3-5

/

8X5

/

8

C

o

pp

e

r

5/

8"

5/

8"

3

"1

0

7-1

/2

APBE

2

Al

u

min

u

m1

/

2" 1

/

2" 2" 1

0

2-1

/2

APBE2-5

/

8Al

u

min

u

m1

/

2"

5/

8" 2" 1

0

2-1

/2

APBE2-5

/

8X5

/

8Al

u

min

u

m

5/

8"

5/

8" 2" 1

0

2-1

/2

APBE

3

Al

u

min

u

m1

/

2" 1

/

2"

3

"1

0

5

APBE3-5

/

8X5

/

8Al

u

min

u

m

5/

8"

5/

8"

3

"1

0

5

Para

p

et Base Extens

i

ons

•

Used when mountin

g

air terminal bases under copin

g

s that have up to a 2" or 3" overhan

g

.

•

Provides a 2" or 3" extension

(

measured from inside of air terminal to

p

ara

p

et wall

)

.

•

Manufactured from hi

g

hly conductive copper or aluminum alloys.

•

Stainless steel

j

am nut provides for proper positionin

g

of air terminal.

•

Available electro-tin plated. When orderin

g

, add preﬁ x T to part number.

S

ect

io

n 2.3.2 & 2.3.3

HLP

50H2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

80

180

Section 2

Lightning Protection Components

•

2-5/8" x 3" base features a swivel ada

p

ter intended for installation on

an

g

led surfaces.

•

U

tilizes a variety of mountin

g

applications such as self tappin

g

screws,

n

a

ils

o

r

ad

hesives.

•

Acce

p

ts all Class I & Class II conductors.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nze.

Part No. Material

Internally

Thread Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CUBS38

C

o

pp

e

r

3

/

8"

5

4

-1

/2

T

CUBS38

E

TPB* 3

/

8"

5

4

-1

/2

C

U

BS1

2

C

o

pp

e

r

1

/

2"

5

-1

/2

T

C

U

BS1

2

E

TPB* 1

/

2"

5

-1

/2

A

U

BS1

2

Al

u

min

u

m1

/

2"

5

1-1

/2

CUBS58

C

o

pp

e

r

5/

8"

5

T

CUBS58

E

TPB*

5/

8"

5

AUBS58 Al

u

min

u

m

5/

8"

5

S

wivel Ba

s

e

s

U

BS Series with Swivel Ada

p

ter

•

2-1/2" lon

g

, vertical base connector features 1/4" mountin

g

hole and

two stainless steel cap screws to assure a

g

ood electrical connection.

•

For all standard cables u

p

to 1/2" in diameter.

•

#A158R and #A158R-5/8 ﬁ ts aluminum cables u

p

to 19/32" diameter.

*

Electr

o

Tin Pl

a

te

d

L

iste

d

9

6

Part No. Material

Internally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

1

57

C

o

pp

e

r

3

/

8" 1

0

2-1

/2

1

5

7T Co

pp

er* 3

/

8" 1

0

2-1

/2

158

C

o

pp

e

r

1

/

2" 1

0

2-1

/2

158T Co

pp

er* 1

/

2" 1

0

2-1

/2

A158 Al

u

min

u

m1

/

2" 1

0

1-1

/4

A158R Al

u

min

u

m1

/

2" 1

0

1-1

/4

158-5

/

8

C

o

pp

e

r

5/

8" 1

0

2-1

/2

158-5

/

8T Co

pp

er*

5/

8" 1

0

2-1

/2

A158-5

/

8Al

u

min

u

m

5/

8" 1

0

1-1

/4

A158R-5

/

8Al

u

min

u

m

5/

8" 1

0

1-1

/4

Vertical Ba

s

e

s

L

iste

d

9

6

S

ect

io

n 2.3.4 & 2.3.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

81

181

Section 2

Lightning Protection Components

•

2" x 12" base ﬁ ts easil

y

to most an

y

surface.

•

Acce

p

ts all Class I & Class II conductors.

*

Electr

o

Tin Pl

a

te

d

L

iste

d

9

6

Part No. Material

Threaded Hub

Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

Int. Ext.

1

60

C

o

pp

e

r

3

/

8"

5/

8" 1

0

1

0

1

60

TCo

pp

er* 3

/

8"

5/

8" 1

0

1

0

A1

60

Al

u

min

u

m1

/

2"

N/

A1

0

4

-1

/2

A160-5

/

8Al

u

min

u

m

5/

8"

N/

A1

0

4

-1

/2

Rid

g

e Saddle Bases

•

2" x 6-3/4" base ﬁ ts easil

y

to most an

y

surface.

•

Acce

p

ts all Class I & Class II conductors.

L

iste

d

9

6

Part No. Material

Threaded Hub

Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

Int. Ext.

C

U

RS

6

.7

5

C

o

pp

e

r

3

/

8"

5/

8" 1

0

1

0

ALRS

6

.7

5

Al

u

min

u

m1

/

2"

N/

A1

0

5

1

/2 Rid

g

e Saddle Bases

N

O

TE

:

•

See pa

g

e 169 for adapters.

N

O

TE

:

•

See pa

g

e 169 for adapters.

S

ect

io

n 2.3.6 & 2.3.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

82

182

Section 2

Lightning Protection Components

L

iste

d

9

6

V

e

rti

ca

l

Ho

riz

o

nt

a

l

Pipe Railin

g

Bases

Part No. Material Nominal Pipe

Size Range

Outside Diameter

Pipe Size Range

Air

Terminal

Diameter

Box

Qty.

Approx.

Box Wt.

(lbs.)

CPRB.5

/

1AT38

E

TPB*

.5

" - 1"

0

.84" - 1.315" 3

/

8"

5

3-3

/4

CPRB.5

/

1AT1

2

E

TPB*

.5

" - 1"

0

.84" - 1.315" 1

/

2"

5

3-3

/4

CPRB.5

/

1AT58

E

TPB*

.5

" - 1"

0

.84" - 1.315"

5/

8"

5

3-3

/4

APRB.5

/

1AT1

2

Al

u

min

u

m

.5

" - 1"

0

.84" - 1.315" 1

/

2"

5

2-1

/2

APRB.5

/

1AT58 Al

u

min

u

m

.5

" - 1"

0

.84" - 1.315"

5/

8"

5

2-1

/2

Part No. Material Nominal Pipe

Size Range

Outside Diameter

Pipe Size Range

Air

Terminal

Diameter

Box

Qty.

Approx.

Box Wt.

(lbs.)

CPRB1.5

/

2AT38

E

TPB* 1.2

5

" - 2" 1.

3

1

5

" - 2.4" 3

/

8"

5

CPRB1.5

/

2AT1

2

E

TPB* 1.2

5

" - 2" 1.

3

1

5

" - 2.4" 1

/

2"

5

CPRB1.5

/

2AT58

E

TPB* 1.2

5

" - 2" 1.

3

1

5

" - 2.4"

5/

8"

5

APRB1.5

/

2AT1

2

Al

u

min

u

m 1.2

5

" - 2" 1.

3

1

5

" - 2.4" 1

/

2"

5

2-1

/2

APRB1.5

/

2AT58 Al

u

min

u

m 1.2

5

" - 2" 1.

3

1

5

" - 2.4"

5/

8"

5

2-1

/2

CPRB2.5

/

3AT38

E

TPB* 2.

5

" -

3

" 2.2

5

" -

3

.

5

"3

/

8"

5

7-1

/2

CPRB2.5

/

3AT1

2

E

TPB* 2.

5

" -

3

" 2.2

5

" -

3

.

5

"1

/

2"

5

7-1

/2

CPRB2.5

/

3AT58

E

TPB* 2.

5

" -

3

" 2.2

5

" -

3

.

5

"

5/

8"

5

7-1

/2

APRB2.5

/

3AT1

2

Al

u

min

u

m2.

5

" -

3

" 2.2

5

" -

3

.

5

"1

/

2"

5

2-1

/2

APRB2.5

/

3AT58 Al

u

min

u

m2.

5

" -

3

" 2.2

5

" -

3

.

5

"

5/

8"

5

3

L

iste

d

9

6

N

O

TES

:

• Swivel adapter desi

g

n allows for mountin

g

at any an

g

le.

• Fits all main size conductors u

p

to 9/16" diameter.

• Air termin

a

l n

o

t incl

ud

e

d

.

S

ect

io

n 2.3.8

*

Electr

o

Tin Pl

a

te

d

Br

o

nze

*

Electr

o

Tin Pl

a

te

d

Br

o

nze

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

83

183

Section 2

Lightning Protection Components

Part No. Material Nominal Pipe

Size Range

Outside Diameter

Pipe Size Range

Air

Terminal

Diameter

Box

Qty.

Approx.

Box Wt.

(lbs.)

CPRB3.5

/

4AT38

ETPB

*

3

.

5

" - 4"

3

.2" - 4.

5

"3

/

8"

5

8-3

/4

CPRB3.5

/

4AT1

2

E

TPB*

3

.

5

" - 4"

3

.2" - 4.

5

"1

/

2"

5

8-3

/4

CPRB3.5

/

4AT58

E

TPB*

3

.

5

" - 4"

3

.2" - 4.

5

"

5/

8"

5

8-3

/4

APRB3.5

/

4AT1

2

Al

u

min

u

m

3

.

5

" - 4"

3

.2" - 4.

5

"1

/

2"

5

3-3

/4

APRB3.5

/

4AT58 Al

u

min

u

m

3

.

5

" - 4"

3

.2" - 4.

5

"

5/

8"

5

4

CPRB5

/

6AT38

E

TPB*

5

" -

6

"

5

.

63

" -

6

.

63

"3

/

8"

3

6

CPRB5

/

6AT1

2

ETPB

*

5

" -

6

"

5

.

63

" -

6

.

63

"1

/

2"

3

6

CPRB5

/

6AT58

E

TPB*

5

" -

6

"

5

.

63

" -

6

.

63

"

5/

8"

3

6

APRB5

/

6AT1

2

Al

u

min

u

m

5

" -

6

"

5

.

63

" -

6

.

63

"1

/

2"

3

3-3

/

4

APRB5

/

6AT58 Al

u

min

u

m

5

" -

6

"

5

.

63

" -

6

.

63

"

5/

8"

3

3-3

/

4

Pipe Railin

g

Bases

L

iste

d

9

6

N

O

TES

:

• Swivel adapter desi

g

n allows for mountin

g

at any an

g

le.

• Fits all main size conductors u

p

to 9/16" diameter.

• Air termin

a

l n

o

t incl

ud

e

d

.

S

ect

io

n 2.3.8

*

Electr

o

Tin Pl

a

te

d

Br

o

nze

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 2

Lightning Protection Components

1

8

4184184184184184184184

S

ect

io

n 2

Li

g

htnin

g

Protection Components

Section 2

Lightning Protection Components

•

Vertical concealed base assembly desi

g

ned to be mounted on rid

g

e boards or roof trusses.

•

Horizontal concealed base assembly is desi

g

ned for use on ﬂ at roof decks or other ﬂ at surfaces.

•

Al

u

min

u

m c

o

nce

a

le

d

ba

se

a

ssem

b

lies

u

tilize st

a

inless steel riser

ba

rs.

L

iste

d

9

6

Part No. Material Riser Bar

Length

Riser Bar

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

1

5

7-

6

C

o

pp

e

r

6

"3

/

8" 1

0

5

1

5

7-1

2

C

o

pp

e

r

12" 3

/

8" 1

0

6

157-18

C

o

pp

e

r

18" 3

/

8" 1

0

8

158-6

C

o

pp

e

r

6

"1

/

2" 1

0

6

158BM-6

B

i-Met

a

l

6

"1

/

2" 1

0

6

158-1

2

C

o

pp

e

r

12" 1

/

2" 1

0

9

158BM-1

2

B

i-Met

a

l

12

"1

/

2" 1

0

1

0

158-18

C

o

pp

e

r

18" 1

/

2" 1

0

1

2

158BM-18

B

i-Met

a

l 18" 1

/

2" 1

0

1

2

A158-6 Al

u

min

u

m

6

"1

/

2" 1

0

3

A158-1

2

Al

u

min

u

m 12" 1

/

2" 1

0

4

A158-18 Al

u

min

u

m 18" 1

/

2" 1

0

6

Co

ncealed Bases

Co

ncealed Base Assemblies

L

iste

d

9

6

Part No. Material Riser Bar

Length

Riser Bar

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

1

55

-

6

C

o

pp

e

r

6

"3

/

8" 1

0

6

-1

/

4

1

55

-1

2

C

o

pp

e

r

12" 3

/

8" 1

0

12-1

/2

155-18

C

o

pp

e

r

18" 3

/

8" 1

0

18-3

/

4

1

56

-

6

C

o

pp

e

r

6

"1

/

2" 1

0

5

-1

/

4

A1

56

-

6

Al

u

min

u

m

6

"1

/

2" 1

0

4

-1

/

4

1

56

BM-

6

B

i-Met

a

l

6

"1

/

2" 1

0

7-1

/2

1

56

-1

2

C

o

pp

e

r

12" 1

/

2" 1

0

10-1

/

4

A1

56

-1

2

Al

u

min

u

m 12" 1

/

2" 1

0

8-1

/

4

1

56

BM-1

2

B

i-Met

a

l 12" 1

/

2" 1

0

14-3

/

4

156-18

C

o

pp

e

r

18" 1

/

2" 1

0

15-1

/2

A156-18 Al

u

min

u

m 18" 1

/

2" 1

0

12-1

/

4

156BM-18

B

i-Met

a

l 18" 1

/

2" 1

0

22

Co

ncealed Base Assemblies

N

O

TES

:

• Acce

p

ts all Class I and Class II conductors.

• Stainless steel

j

am nut and washer are provided alon

g

with a special neoprene

sealin

g

washer to assure a waterti

g

ht installation.

• Bi-met

a

l c

o

nsists

o

f st

a

inless steel riser

ba

r

a

n

d

b

r

o

nze

ba

se.

• Air terminal adapters needed for these type of bases. See pa

g

e 169 for adapters.

• Other len

g

ths available. Please contact factory for more information.

S

ect

io

n 2.3.9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 2

Lightning Protection Components

1

85

185185185185185185185

S

ect

io

n 2

Li

g

htnin

g

Protection Components

Section 2

Lightning Protection Components

•

2" x 12" concealed base assembly desi

g

ned for use on pitched roo

f

decks in the insulation s

p

ace.

•

Permits concealment of roof conductors where the

y

otherwise ma

y

not

be concealed because the under side of the deck is ex

p

osed.

•

Acce

p

ts all Class I & Class II conductors.

•

Furnished with a stainless steel washer and

j

am nut, as well as a

neoprene washer for a complete waterti

g

ht installation.

L

iste

d

9

6

•

Acce

p

ts all Class I & Class II conductors.

•

Used when protectin

g

chimneys from direct li

g

htnin

g

strikes.

•

Other sizes available. Please contact factor

y

for more information.

L

iste

d

9

6

Part No. Material Riser Bar

Length

Riser Bar

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

1

62

-

6

C

o

pp

e

r

6

"1

/

2" 1

0

12-1

/2

A1

62

-

6

Al

u

min

u

m

6

"1

/

2" 1

0

8-1

/2

1

62

-1

2

C

o

pp

e

r

12" 1

/

2" 1

0

5

A1

62

-1

2

Al

u

min

u

m 12" 1

/

2" 1

0

11-1

/2

162-18

C

o

pp

e

r

18" 1

/

2" 1

0

18

A162-18 Al

u

min

u

m 18" 1

/

2" 1

0

14-1

/

4

Part No. Material

Maximum

Material

Thickness

Class

Internally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

C

FB1.

5

T

inned Co

pp

e

r

1-1

/

2"

I

3

/

8"

5

CFB

2

.

25

T

inned Co

pp

e

r

2-1

/

4"

I

3

/

8"

5

6

-1

/

4

AFB1-1

/2

Al

u

min

u

m1"

I

1

/

2"

5

2

AFB1-5

/

8Al

u

min

u

m1"

II

5/

8"

5

2

Co

ncealed Bases

C

oncealed Rid

g

e Saddle Assemblies

C

himne

y

Flue Bases

N

O

TES

:

• Air terminal adapters needed for these type of bases. See pa

g

e 169 for adapters.

• For other available riser bar len

g

ths, please contact factory for more information.

S

ect

io

n 2.3.9 & 2.3.10

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

86

186

Section 2

Lightning Protection Components

S

ect

io

n 2.3.11 & 2.3.12

•

Base features four 4" straps with two 3/16" mountin

g

holes per strap.

•

Stra

p

s manufactured from 1" wide soft tem

p

er co

pp

er or aluminum

w

hich easil

y

forms to ﬁ t all conical sha

p

es.

•

Acce

p

ts all Class I & Class II conductors.

L

iste

d

9

6

•

U

se

d

t

o

c

o

nnect

a

ir termin

a

l

a

n

d

c

o

n

du

ct

o

r t

o

a

se

a

m.

•

Fits u

p

to 1" wide seam.

•

Omni directional base desi

g

n allows conductor to be coursed parallel or

p

er

p

endicular to seam.

•

Acce

p

ts all Class I & Class II conductors.

L

iste

d

9

6

Part No. Material

Externally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

1

64

C

o

pp

e

r

5/

8"

5

7-1

/2

A1

64

Al

u

min

u

m

5/

8"

5

6

Part No. Material

Externally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

BS

B

C

o

pp

e

r

5/

8"

5

3-3

/

4

AL

S

BAl

u

min

u

m

5/

8"

5

2-1

/2

Do

me

B

ases

S

tandin

g

Seam Bases

N

O

TES

:

• Air terminal ada

p

ters needed for these t

yp

e of bases.

See pa

g

e 169 for adapters.

N

O

TES

:

• Air terminal ada

p

ters needed for these t

yp

e of bases.

See pa

g

e 169 & 171 for adapters.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

87

187

Section 2

Lightning Protection Components

S

ect

io

n 2.

4

Thru-Roof/Wall Connectors,

Assemblies & Access

o

ries

In

d

ex

Descr

i

pt

i

on Pa

g

e

2.4.1 Thru-Roof

/

Wall Connector

s

...............................................................

188

2.4.2 Thru-Roof

/

Wall Assemblie

s

................................................................

19

0

2.4.

3

Thr

u

-R

oo

f Access

o

rie

s

......................................................................

19

2

2.4.4 Pitch Pockets & Roof Flashin

gs

..........................................................

194

N

O

TE

:

Co

pp

er materials can consist of co

pp

er, bronze or brass. All are co

pp

er allo

y

s.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

88

188

Section 2

Lightning Protection Components

•

Thru-roof or thru-wall connectors are used when makin

g

roof or wall penetrations

because of the difﬁ culty of sealin

g

stranded li

g

htnin

g

conductor cables.

•

Features include 1/2" diameter threaded rod, neoprene sealin

g

washers and

s

tainless steel

j

am nuts to assure a waterti

g

ht installation.

•

Fits all main size conductors u

p

to 9/16" diameter.

•

Other conﬁ

g

urations available. Please contact factory for more information.

L

iste

d

9

6

Thru-Roof

/

Wall Connectors

Ri

g

ht An

g

le to Strai

g

ht Connectio

n

Part No. Type of Material Threaded Bar

Length

Box

Qty.

Approx. Box

Wt. (lbs.)

AB

225

-

6

C

o

pp

e

r

C

o

pp

e

r

6

"1

0

12-3

/

4

A

225

-

6

Al

u

min

u

mAl

u

min

u

m

6

"1

0

7-1

/

4

225

BM-

6

Al

u

min

u

m

C

o

pp

e

r

6

"1

0

11-1

/

4

225

-1

2

C

o

pp

e

r

C

o

pp

e

r

12" 1

0

15-3

/

4

A

225

-1

2

Al

u

min

u

mAl

u

min

u

m 12" 1

0

8-1

/2

225

BM-1

2

Al

u

min

u

m

C

o

pp

e

r

12" 1

0

13-3

/

4

225-18

C

o

pp

e

r

C

o

pp

e

r

18" 1

0

18-3

/

4

A225-18 Al

u

min

u

mAl

u

min

u

m 18" 1

0

9

-3

/

4

225BM-18 Al

u

min

u

m

C

o

pp

e

r

18" 1

0

16-1

/

4

A225BM-18

C

o

pp

e

r

Al

u

min

u

m 18" 1

0

16-1

/

4

TECHNICAL N

O

TES

:

• Requirements coverin

g

exposed systems also shall apply to concealed systems, except conductors shall be

permitted to be coursed under rooﬁ n

g

materials, under roof framin

g

, behind exterior wall facin

g

, between wall

studdin

g

, in conduit chases, or embedded directly in concrete or masonry construction.*

• Where a conductor is run in metal conduit, it shall be bonded to the conduit at the

p

oint where it enters

the conduit, at the point where it emer

g

es from the conduit, and at all locations where the conduit is not

electricall

y

continuous.*

*

NFPA 780 Concealed S

y

stems, General Sections 4.15.1.1 & 4.15.1.2

S

ect

io

n 2.4.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

89

189

Section 2

Lightning Protection Components

L

iste

d

9

6

•

Thru-roof or thru-wall connectors are used when makin

g

roof or wall penetrations

because of the difﬁ culty of sealin

g

stranded li

g

htnin

g

conductor cables.

•

Features include 1/2" diameter threaded rod, neoprene sealin

g

washers and stainless

s

teel

j

am nuts to assure a waterti

g

ht installation.

•

Fits all main size conductors u

p

to 9/16" diameter.

•

Other conﬁ

g

urations available. Please contact factory for more information.

Part No. Type of Material

Connection

Threaded Bar

Length

Box

Qty.

Approx. Box

Wt. (lbs.)

226

-

6

C

o

pp

er to

C

o

pp

e

r

6

"

5

9

A

226

-

6

Al

u

min

u

m t

o

Al

u

min

u

m

6

"

5

4

-3

/4

226

BM-

6

Co

pp

er to Aluminum

6

"

5

6

-3

/4

226

-1

2

C

o

pp

er to

C

o

pp

e

r

12"

5

10-1

/

4

A

226

-1

2

Al

u

min

u

m t

o

Al

u

min

u

m 12"

5

6

226

BM-1

2

Co

pp

er to Aluminum 12"

5

8

226-18

C

o

pp

er to

C

o

pp

e

r

18"

5

11-1

/2

A226-18 Al

u

min

u

m t

o

Al

u

min

u

m 18"

5

7-1

/4

226BM-18 Co

pp

er to Aluminum 18"

5

9

-1

/4

Thru-Roof

/

Wall Connectors

Ri

g

ht An

g

le to Ri

g

ht An

g

le Connectio

n

TECHNICAL N

O

TES

:

• Requirements coverin

g

exposed systems also shall apply to concealed systems, except conductors shall be

permitted to be coursed under rooﬁ n

g

materials, under roof framin

g

, behind exterior wall facin

g

, between wall

studdin

g

, in conduit chases, or embedded directly in concrete or masonry construction.*

• Where a conductor is run in metal conduit, it shall be bonded to the conduit at the

p

oint where it enters

the conduit, at the point where it emer

g

es from the conduit, and at all locations where the conduit is not

electricall

y

continuous.*

*

NFPA 780 Concealed S

y

stems, General Sections 4.15.1.1 & 4.15.1.2

S

ect

io

n 2.4.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

9

0190

Section 2

Lightning Protection Components

•

Thru-roof or thru-wall connectors are used when makin

g

roof or wall

penetrations because of the difﬁ culty of sealin

g

stranded li

g

htnin

g

conductor

c

ab

les.

•

Features include 1/2" diameter threaded rod, neoprene sealin

g

washers and

s

tainless steel

j

am nuts to assure a waterti

g

ht installation.

•

Fits all main size conductors u

p

to 9/16" diameter.

•

Other sizes available. Please contact factor

y

for more information.

L

iste

d

9

6

•

Economical, low proﬁ le assembly provides a water ti

g

ht mechanical

connection throu

g

h the roof when 1" PVC conduit is used.

•

Used throu

g

h ﬁ nished roof surfaces or when exitin

g

above the

ﬁ nished roof, such as in or on to

p

of a

p

ara

p

et wall.

•

U

se

d

when 2

30

series thr

u

-r

oo

f

u

nits

a

re n

o

t fe

a

si

b

le.

•

#BMTRC1 thru-roof connectors

p

rovide a bi-metal connection

between aluminum roof com

p

onents and co

pp

er down conductors.

•

#BMTRC1U thru-roof connector

p

rovides a universal connection

for one aluminum and/or one co

pp

er roof com

p

onent and a co

pp

er

do

wn c

o

n

du

ct

o

r.

•

Fits all main size conductors u

p

to 9/16" diameter.

•

#ATRC1 ﬁ ts all main size conductors u

p

to 19/32" diameter.

L

iste

d

9

6

B

MTR

C

1

U

Part No. Description Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

ATR

C

1Al

u

min

u

m3

/4

1

0

7-1

/2

C

TR

C

1

C

o

pp

e

r

11

0

1

0

B

MTR

C

1

B

i-Met

a

l3

/4

1

0

7-3

/

4

B

MTR

C

1

U

B

i-Met

a

l3

/4

1

0

7-3

/

4

Thru-Roof

/

Wall Connectors

Bondin

g

Plate to Flat Surface Base Connectio

n

Thru-Roof

/

Wall Assemblies

Thru-R

oo

f C

o

nnect

o

rs

Part No. Type of Material Threaded Bar

Length

Box

Qty.

Approx. Box

Wt. (lbs.)

AB

U2

19ATR-

6

Al

u

min

u

mAl

u

min

u

m

6

"

5

U2

19BMTR-

6

C

o

pp

e

r

Al

u

min

u

m

6

"

5

8

U2

19TR-

6

C

o

pp

e

r

C

o

pp

e

r

6

"

5

9

-1

/2

U2

19ATR-1

2

Al

u

min

u

mAl

u

min

u

m 12"

5

6

U2

19BMTR-1

2

C

o

pp

e

r

Al

u

min

u

m 12"

5

9

U2

19TR-1

2

C

o

pp

e

r

C

o

pp

e

r

12"

5

10-1

/2

TECHNICAL N

O

TE

:

• No bend of a conductor shall form an included an

g

le of less than 90 de

g

rees, nor shall it have a radius o

f

bend less than 203 mm

(

8 in.

)

.*

*

NFPA 780 Conductor Bends Section 4.9.5

S

ect

io

n 2.4.1 & 2.4.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

19

1

191

Section 2

Lightning Protection Components

L

iste

d

9

6

L

iste

d

9

6

Part No. Description Riser

Length

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

230

H-1

2

Co

pp

er roo

f

c

o

n

du

ct

o

r

t

o co

pp

er

do

wnle

ad

c

ab

le

w

ith h

o

riz

o

nt

a

l

ba

se c

o

nnect

o

r.

12" 2-1

/2

1

0

25

230H-18 18" 3-1

/

41

0

32-1

/2

230

H-

2

4 24" 3-1

/2

1

0

35

230

HBM-1

2

Al

u

min

u

m

r

oo

f c

o

n

du

ct

o

r

t

o co

pp

er

do

wnle

ad

c

ab

le

w

ith h

o

riz

o

nt

a

l

ba

se c

o

nnect

o

r.

12"

2

1

0

20

230HBM-18 18" 2-1

/

41

0

22-1

/2

230

HBM-

24

24"

3

1

0

30

Part No. Description Riser

Length

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

230

V-1

2

Co

pp

er roo

f

c

o

n

du

ct

o

r

t

o co

pp

er

do

wnle

ad

c

ab

le

w

ith vertic

a

l

ba

se c

o

nnect

o

r.

12" 2-1

/2

1

0

25

230V-18 18" 3-1

/

41

0

32-1

/2

230

V-

24

24" 3-1

/2

1

0

35

230

VBM-1

2

Al

u

min

u

m

r

oo

f c

o

n

du

ct

o

r

t

o co

pp

er

do

wnle

ad

c

ab

le

w

ith vertic

a

l

ba

se c

o

nnect

o

r.

12" 1-1

/2

1

0

1

5

230VBM-18 18" 2-1

/

41

0

22-1

/2

230

VBM-

24

24" 2-1

/2

1

0

25

T

hru-Roof

/

Wall Assemblies

H

o

riz

o

ntal Base C

o

nnect

o

rs

Vertical Base C

o

nnect

o

rs

N

O

TES

:

• No. 230 series thru-roof assemblies offer superior stren

g

th and are compatible with a wide ran

g

e

of rooﬁ n

g

systems.

• Assemblies feature a 2-3/8" O.D. PVC tubin

g

support.

• The support not only provides additional stren

g

th to protect a

g

ainst breaka

g

e, but also presents a smooth,

ri

g

id surface for the installation of various types of membrane boot ﬂ ashin

g

s.

• Assemblies are available in various standard len

g

ths with vertical connector (V) or horizontal base connector

(

H

)

for co

pp

er down conductors.

• Dual cable connector accommodates two main size conductors u

p

to 9/16" diameter.

• Also available in aluminum and other len

g

ths are available on special order. Please contact factory for more

inf

o

rm

a

ti

o

n.

S

ect

io

n 2.4.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

19

2

192

Section 2

Lightning Protection Components

•

Hi

g

h quality threaded riser bar can be furnished in any len

g

th up to 6 feet.

•

Other len

g

ths available. Please contact factory for more information.

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

W6

R-

50

3

/

8"

50

3

/4

W6

R-1

00

3

/

8" 1

00

1-1

/2

W

8R-50 1

/

2"

50

3

/4

W

8R-100 1

/

2" 1

00

1-1

/2

Thru-R

oo

f Access

o

ries

Threa

d

e

d

Ri

s

er Bar

Neo

p

rene Washers

Part No. Material "A" "B" Box

Qty.

Approx. Box

Wt. (lbs.)

2

4

0

-

6

C

o

pp

e

r

3

/

8"

6

"1

0

1-3

/

4

2

4

0

-1

2

C

o

pp

e

r

3

/

8" 12" 1

0

3-1

/

4

2

4

0

-

24

C

o

pp

e

r

3

/

8" 24" 1

0

6

-1

/2

2

41-

6

C

o

pp

e

r

1

/

2"

6

"1

0

3-1

/

4

2

41S

6

S

t

a

inless Steel 1

/

2"

6

"1

0

2-3

/

4

2

41-1

2

C

o

pp

e

r

1

/

2" 12" 1

0

6

-1

/2

2

41

S

1

2

S

t

a

inless Steel 1

/

2" 12" 1

0

5

-3

/

4

2

41-

24

C

o

pp

e

r

1

/

2" 24" 1

0

1

3

2

41

S24

S

t

a

inless Steel 1

/

2" 24" 1

0

11-1

/2

Part No. Description Riser

Length

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

230H18BM

Ho

riz

o

nt

a

l 18"

2

1

0

20

230V18BM Vertic

a

l 18" 2-1

/2

1

0

25

Thru-Roof

/

Wall Assemblies

•

Aluminum or co

pp

er roof conductor to co

pp

er downlead cable with horizontal or

vertic

a

l

ba

se c

o

nnect

o

r.

•

For more information see Notes on Pa

g

e 191.

Ho

riz

o

nt

a

l

V

ertic

a

l

S

ect

io

n 2.4.2 & 2.4.3

Bi-Meta

l

L

iste

d

9

6

ALUMINUM

CONDUCTOR

(TOP)

COPPER

CONDUCTOR

(BOTTOM)

A

B

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

9

3

193

Section 2

Lightning Protection Components

•

H

eavy duty base plate desi

g

ned for use with standard 2" schedule 40 PVC pipe.

•

T

hree mountin

g

holes permit secure mountin

g

to roof decks.

•

Ma

y

be used on to

p

of or below concrete or metal roof decks.

•

Center hub is threaded for 1

/

2" x 13 standard riser bar.

•

Recessed rin

g

is provided to seat PVC pipe and to assure a ri

g

id assembly.

•

1/4" mountin

g

holes.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

•

Combination base plate and cable connector en

g

ineered

to provide easy, secure mountin

g

to any roof deck.

•

D

ua

l c

ab

le c

o

nnect

o

r

a

cc

o

mm

oda

tes tw

o

m

a

in size

conductors u

p

to 9/16" diameter.

•

Three mountin

g

holes assure secure mountin

g

.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

9

6

•

Special ﬁ ttin

g

desi

g

ned to ﬁ t standard 2" schedule 40 PVC pipe.

•

Assures a waterti

g

ht

j

oint when appropriate sealant is used

(See pa

g

e 159).

•

Ru

gg

ed cable clamp accepts up to two Class II conductors.

•

Center hub has 1

/

2" x 13 thread to ﬁ t standard 1

/

2" riser bars.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

9

6

L

iste

d

9

6

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

2

44

C

o

pp

e

r

5

4

A

2

44 Al

u

min

u

m

5

1-1

/2

2

44T

E

TPB*

5

4

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

2

4

5

C

o

pp

e

r

1

0

3-1

/2

A

2

4

5

Al

u

min

u

m1

0

1-1

/4

2

4

5

T

E

TPB* 1

0

3-1

/2

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

2

4

6

C

o

pp

e

r

1

0

8-1

/2

A

2

4

6

Al

u

min

u

m1

0

3-1

/4

2

4

6

T

E

TPB* 1

0

8-1

/2

Thru-R

oo

f Access

o

ries

C

a

p

& Cable Connectors

Ba

s

e Plate

s

Base Plates

/

Cable Connectors

S

ect

io

n 2.4.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

194194

Section 2

Lightning Protection Components

•

Galvanized steel

p

itch

p

ocket used on built-u

p

roofs.

•

10" x 10" - 22

g

au

g

e ﬂ ashin

g

has a 4" square pitch

reservoir 4" hi

g

h.

•

Pitch

p

ocket ma

y

be used with the 230 series

thru-roof assemblies or with conduits u

p

to 4" in diameter.

F

or 230 series thru-roof assemblies, see pa

g

e 191.

•

Galvanized steel roof ﬂ ashin

g

desi

g

ned for use with the 225

o

r 226 thru-roof assemblies or 155, 156 or 162 concealed air

terminal assemblies when penetratin

g

ﬂ at built-up roofs.

For 225 series thru-roof assemblies, see pa

g

e 188.

For 226 series thru-roof assemblies, see pa

g

e 189.

For 155 & 156 concealed air terminal assemblies, see pa

g

e 184.

For 162 concealed air terminal assemblies, see pa

g

e 185.

•

Flashin

g

is fabricated from 22

g

au

g

e

g

alvanized steel and is

10" x 10" with a 7/8" riser tube 4" lon

g

.

Part No. Material Approx. Each

Wt. (lbs.)

22

7

G

a

lv

a

nize

d

Steel 1-3

/4

22

7

C

o

pp

e

r

1-3

/4

Part No. Material Approx. Each

Wt. (lbs.)

228

G

a

lv

a

nize

d

Steel 1-1

/

4

228C

C

o

pp

e

r

1-1

/

4

Pitch Pockets & Roof Flashin

g

s

Pitch P

o

ckets

Roof Flashin

g

s

N

O

TE

:

• Other len

g

ths available on special order. Please contact factory for more information.

S

ect

io

n 2.4.

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

9

5

195

Section 2

Lightning Protection Components

S

ect

io

n 2.5

Li

g

htnin

g

Conductor Cable

C

onnectors & Clam

p

s

In

d

ex

Descr

i

pt

i

on Pa

g

e

2.5.1 Rebar Groundin

g

Assemblie

s

.............................................................

19

6

2.

5

.2 2 B

o

lt P

a

r

a

llel C

o

nnect

o

r

s

..................................................................

19

6

2.

5

.

3

4 B

o

lt C

o

nnect

o

r

s

.............................................................................

19

7

2.

5

.4 2 B

o

lt C

o

nnect

o

r

s

.............................................................................

19

7

2.

5

.

5

"T" C

o

nnect

o

r

s

.................................................................................

19

7

2.5.6 1 Bolt Bondin

g

Connector

s

................................................................

198

2

.

5

.7 Cr

o

ss R

u

n C

o

nnect

o

r

s

.......................................................................

198

2.5.8 Bi-Metal Connector

s

..........................................................................

199

2.

5

.9 1 B

o

lt P

a

r

a

llel C

o

nnect

o

r

s

..................................................................

200

2.

5

.1

0

P

a

r

a

llel C

ab

le C

o

nnect

o

r

s

..................................................................

20

1

2.

5

.11 C

ab

le t

o

Fl

a

t Met

a

l C

o

nnect

o

r

s

..........................................................

20

1

2.

5

.12 Sillc

o

ck Gr

ou

n

d

C

o

nnect

or

.................................................................

202

2.5.13 Stra

p

T

yp

e Pi

p

e Clam

ps

....................................................................

202

2.5.14 CPC & APC Pi

p

e Clam

ps

....................................................................

203

N

O

TE

:

Co

pp

er materials can consist of co

pp

er, bronze or brass. All are co

pp

er allo

y

s.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

9

6196

Section 2

Lightning Protection Components

•

Approximately 2" x 1-3/4" two piece connector used for splicin

g

c

ab

les

a

n

d

r

od

s.

•

Acc

o

mm

oda

tes

a

ll st

a

n

da

r

d

size Cl

a

ss I

a

n

d

Cl

a

ss II c

o

n

du

ct

o

rs

u

p

to 17/32" diameter.

•

Accommodates

g

round cable sizes ran

g

in

g

from #6 AWG up to 250 MCM.

•

5/16" x 1-3/4" stainless steel carria

g

e bolts, ﬂ at washers and nuts included.

•

#204 manufactured from hi

g

h conductivity copper alloy.

•

#A204 manufactured from hi

g

h conductivity aluminum alloy.

•

Recommended installation tool - 1/2" dee

p

socket wrench, end wrench

o

r n

u

t

d

river.

•

#2

0

4 is s

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

4

67

•

Prefabricated rebar

g

roundin

g

assembly.

•

Standard 24" lon

g

rebar.

•

Exothermicall

y

welded connection.

•

Can be wire tied or welded to rebar ca

g

e prior to concrete pour.

•

Conductor can be stubbed out for connection to a downlead or

g

round

g

rid.

•

Other sizes available. Please contact factor

y

for more information.

Part No. Rebar

Size

Conductor

Type

Conductor

Length (ft.) Class Box

Qty.

Approx. Box

Wt. (lbs.)

R

B3GA8SX5

3

8 Sol.

5

N/

A1 1

R

B4GA

32

X

5

4

32

5

I

1 2-1

/2

R

B

5

GA

2

TX

5

2

T

5

N/

A 1 2-1

/2

R

B5GA28X10

5

28 1

0

II

1

6

-1

/4

R

B6GA4

/

0X15

6

4/

01

5

N/

A 1 13-1

/2

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

204

C

o

pp

e

r

II

1

0

4

-1

/2

A

20

4Al

u

min

u

m

II

1

0

2-1

/2

20

4T

E

TPB*

II

1

0

4

-1

/2

L

iste

d

9

6

Rebar Groundin

g

Assemblies

Rebar Groundin

g

Assemblies Numberin

g

Syste

m

2

B

o

lt Parallel C

o

nnect

o

rs

RB5GA

A

28

X

10

R

e

ba

r Size C

o

n

du

ct

o

r

Type

L

en

g

th o

f

C

o

n

du

ct

or

(

ft.

)

S

ect

io

n 2.5.1 & 2.5.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

19

7

197

Section 2

Lightning Protection Components

•

2" x 2-1/4" - "T" connector s

p

lices two

p

er

p

endicular conductors.

•

Accommodates all standard size Class I and Class II conductors u

p

to 9/16" diameter.

•

Two 5/16" x 7/8" hex head stainless steel ca

p

screws assure a

p

ositive electrical connection.

•

#207 manufactured from hi

g

h conductivity copper alloy.

•

#A207 manufactured from hi

g

h conductivity aluminum alloy.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nze

L

iste

d

9

6

L

iste

d

9

6

•

3" lon

g

connector provides 1-1/2" of surface contact between conductors.

•

Accommodates all standard size Class I and Class II conductors u

p

to 17/32" diameter.

•

#A206R accommodates all standard size Class I and Class II conductors u

p

to 19/32" diameter.

•

Two 5/16" hex head stainless steel ca

p

screws assure a

p

ositive electrical connection.

•

#206 manufactured from hi

g

h conductivity brass alloy.

•

#A206 and #A206R manufactured from hi

g

h conductivity aluminum alloy.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

*

Electr

o

Tin Pl

a

te

d

•

A

pp

roximatel

y

4

" lon

g

connector provides 2" of surface contact between conductors.

•

Accommodates all standard size Class I and Class II conductors u

p

to 17/32" diameter.

•

#A205R accommodates all standard size Class I and Class II conductors u

p

to 19/32" diameter.

•

Four 5/16" hex head stainless steel ca

p

screws assure a

p

ositive electrical connection.

•

#205 manufactured from hi

g

h conductivity brass alloy.

•

#A205 and #A205R manufactured from hi

g

h conductivity aluminum alloy.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

*

Electr

o

Tin Pl

a

te

d

L

iste

d

9

6

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

205

C

o

pp

e

r

II

1

0

4

-3

/4

A

205

RAl

u

min

u

m

II

1

0

2

205

TCo

pp

er*

II

1

0

4

-3

/4

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

206

C

o

pp

e

r

II

1

0

2-3

/4

A

206

RAl

u

min

u

m

II

1

0

1-1

/4

206

TCo

pp

er*

II

1

0

2-3

/4

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

207

C

o

pp

e

r

II

1

0

5

A

207

Al

u

min

u

m

II

1

0

2

20

7T

E

TPB*

II

1

0

5

4 B

o

lt C

o

nnect

o

rs

2

B

o

lt C

o

nnect

o

rs

"T" C

o

nnect

o

rs

S

ect

io

n 2.5.3 - 2.5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

1

98

198

Section 2

Lightning Protection Components

•

1-1/2" x 1-1/2" two bolt, two

p

iece connector s

p

lices

p

er

p

endicular

intersectin

g

standard Class I and Class II conductors up to 9/16" diameter.

•

Two 5/16" hex head stainless steel ca

p

screws assure a

p

ositive

electric

a

l c

o

nnecti

o

n.

•

#210 manufactured from hi

g

h conductivity copper alloy.

•

#A210 manufactured from hi

g

h conductivity aluminum alloy.

•

Recommended installation tool - 1/2" socket wrench, end wrench

o

r n

u

t

d

river.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

9

6

•

A

pp

roximatel

y

7/8" x 1-5/8" one bolt, two

p

iece connector s

p

lices

bondin

g

conductor to all standard size Class I and Class II conductors

u

p

to 9/16" diameter.

•

Accommodates

g

round cable sizes ran

g

in

g

from #6 AWG throu

g

h 4/0.

•

5/16" x 1-3/4" stainless steel carria

g

e bolt, ﬂ at washer and nut included.

•

#208 manufactured from hi

g

h conductivity copper alloy.

•

#A208 manufactured from hi

g

h conductivity aluminum alloy.

•

Recommended installation tool - 1/2" dee

p

socket wrench, end wrench

o

r n

u

t

d

river.

•

Suitable for direct burial, exce

p

t Aluminum.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

4

67

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

208

C

o

pp

e

r

1

0

2-1

/2

A208 Al

u

min

u

m1

0

1-1

/

4

208T

E

TPB* 1

0

2-1

/2

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

2

1

0

C

o

pp

e

r

II

1

0

4

-1

/2

A

2

1

0

Al

u

min

u

m

II

1

0

2

1

0

T

E

TPB*

II

1

0

4

-1

/2

L

iste

d

9

6

1

Bolt Bondin

g

Connectors

C

r

o

ss Run C

o

nnect

o

rs

S

ect

io

n 2.5.6 & 2.5.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

199

Section 2

Lightning Protection Components

•

A

pp

roximatel

y

4

" lon

g

, four bolt bi-metal connector provides a

non-electrol

y

tic connection between co

pp

er and aluminum conductors.

•

Brass side acce

p

ts all main size conductors u

p

to 17/32” diameter.

•

Aluminum side acce

p

ts all main size conductors u

p

to 19/32” diameter.

•

Four 5/16" hex head stainless steel ca

p

screws assure a

p

ositive

electric

a

l c

o

nnecti

o

n.

•

Manufactured from hi

g

h conductivity brass and aluminum alloys.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

•

6

" lon

g

, four bolt bi-metal connector provides a non-electrolytic

connection between co

pp

er and aluminum conductors.

•

Accepts all main size li

g

htnin

g

conductors up to 3/4" diameter.

•

Four 5/16" x 1/2" hex head stainless steel ca

p

screws assure a

p

ositive

electric

a

l c

o

nnecti

o

n.

•

Manufactured from hi

g

h conductivity brass and aluminum alloys.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

L

iste

d

9

6

L

iste

d

9

6

L

iste

d

9

6

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

2

1

0

BM

B

i-Met

a

l

II

1

0

2-1

/2

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

2

11R

B

i-Met

a

l

II

1

0

4

-1

/

4

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

2

11XL

B

i-Met

a

l

II

1

0

7

Bi-Metal C

o

nnect

o

rs

Bi-Metal 2 B

o

lt 2 Piece

Bi-Metal 4" Lon

g

4 Bolt

Bi-Metal 6" Lon

g

4 Bolt

•

1-1/2" x 1-1/2" two bolt, two-piece, bi-metal connector allows splicin

g

o

f

aluminum and co

pp

er conductors.

•

Ideal when splicin

g

aluminum conductor off vents to main copper conductor run.

•

Accepts all main size li

g

htnin

g

conductors up to 9/16" diameter.

•

Two 5/16" stainless steel carria

g

e bolts assure a positive electrical connection.

•

Manufactured from hi

g

h conductivity copper and aluminum alloys.

T

ECHNICAL N

O

TE

:

• Aluminum materials shall not be used within 460 mm (18 in.) of the point where the li

g

htnin

g

protection

system conductor comes into contact with the earth. Fittin

g

s used for the connection of aluminum down

conductors to copper or copper-clad

g

roundin

g

equipment shall be of the bimetallic type. Bimetallic

connectors shall be installed not less than 460 mm

(

18 in.

)

above earth level.*

*

NFPA 780 Use of Aluminum Sections 4.5.2, 4.5.2.1 & 4.5.2.2

S

ect

io

n 2.5.8

B

r

a

s

Al

u

min

u

m

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

200

Section 2

Lightning Protection Components

L

iste

d

4

67

•

Innovative pressed bolt desi

g

n ensures a smooth ﬂ at surface; no dama

g

e when

u

sed on membrane roofs and provides

g

reater ease of installation.

•

A

pp

roximatel

y

2" s

q

uare, two

p

iece connector

p

rovides over 1-1/2" surface

c

o

nt

a

ct

b

etween c

o

n

du

ct

o

rs.

•

Accepts all li

g

htnin

g

conductors and rods up to 5/8" diameter and

g

roundin

g

conductors ran

g

in

g

from #6 AWG up to 250 MCM.

•

5/16" x 1-1/4" stainless steel ca

p

screw with ﬂ at washer included.

•

#B1BC manufactured from hi

g

h conductivity copper alloy.

•

#A1BC manufactured from hi

g

h conductivity aluminum alloy.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

•

Suitable for direct burial, exce

p

t Aluminum.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

•

2" x 1-1/2" one bolt, three piece, bi-metal connector allows splicin

g

o

f

aluminum conductors to co

pp

er conductors.

•

Ideal when splicin

g

aluminum conductor off vents to main copper conductor run.

•

Elimin

a

tes the nee

d

f

o

r

a

n

add

iti

o

n

a

l c

o

nnect

o

r.

•

One 5/16" x 1-1/4" stainless steel

p

ressed bolt assures a

p

ositive electrical connection

and a dama

g

e free installation when properly installed on a membrane roof.

•

Bi-metal materials manufactured from co

pp

er and aluminum allo

y

s.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

L

iste

d

9

6

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

B

M1B

C

B

i-Met

a

l

II

1

0

5

-1

/

4

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

B

1B

C

o

pp

e

r

II

1

0

4

A1B

C

Al

u

min

u

m

II

1

0

1-1

/2

T

B1B

C

E

TPB*

II

1

0

4

L

iste

d

9

6

Bi-Metal C

o

nnect

o

rs

Bi-Metal 1 B

o

lt Parallel C

o

nnect

o

r

1

B

o

lt Parallel C

o

nnect

o

rs

TECHNICAL N

O

TE

:

• Aluminum materials shall not be used within 460 mm (18 in.) of the point where the li

g

htnin

g

protection

system conductor comes into contact with the earth. Fittin

g

s used for the connection of aluminum down

conductors to copper or copper-clad

g

roundin

g

equipment shall be of the bimetallic type. Bimetallic

connectors shall be installed not less than 460 mm

(

18 in.

)

above earth level.*

*

NFPA 780 Use of Aluminum Sections 4.5.2, 4.5.2.1 & 4.5.2.2

S

ect

io

n 2.5.8 & 2.5.9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

20

1

201

Section 2

Lightning Protection Components

•

A

pp

roximatel

y

1-3/4" x 2" two

p

iece, one bolt connector connects

all li

g

htnin

g

conductor cables throu

g

h 9/16" diameter to ﬂ at metal ob

j

ects

u

p

to 1/2" thickness such as steel ladders, small I-beams, channel, etc.

•

5/16" x 1-1/4" stainless steel ca

p

screw with ﬂ at washer included.

•

#213 manufactured from hi

g

h conductivity copper alloy.

•

#A213 manufactured from hi

g

h conductivity aluminum alloy.

•

Recommended installation tool - 1/2" socket wrench, end wrench

o

r n

u

t

d

river.

•

Suitable for direct burial, exce

p

t Aluminum.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

4

67

L

iste

d

9

6

•

2" s

q

uare, two

p

iece connector

p

rovides 1-1/2" surface contact between conductors.

•

Accepts all li

g

htnin

g

conductors and rods up to 5/8" in diameter and

g

roundin

g

conductors ran

g

in

g

from #6 AWG throu

g

h 4/0.

•

Bottom castin

g

is drilled and tapped 1/2-13 UNC coarse thread.

•

To

p

iece is bored out to acce

p

t 1/2" threaded rod.

•

Primary use is attachin

g

conductors to allthread.

•

No hardware

p

rovided.

•

#212-1/2 manufactured from hi

g

h conductivity copper alloy.

•

#A212-1/2 manufactured from hi

g

h conductivity aluminum alloy.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

212-1

/2

C

o

pp

e

r

II

1

0

4

A212-1

/2

Al

u

min

u

m

II

1

0

1-1

/2

212-1

/

2T

E

TPB*

II

1

0

4

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

2

1

3

C

o

pp

e

r

II

1

0

4

-1

/2

A

2

1

3

Al

u

min

u

m

II

1

0

1-3

/

4

2

1

3

T

E

TPB*

II

1

0

4

-1

/2

L

iste

d

9

6

Parallel Cable C

o

nnect

o

rs

C

able t

o

Flat Metal C

o

nnect

o

rs

S

ect

io

n 2.5.10 & 2.5.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

20

2

202

Section 2

Lightning Protection Components

•

Manufactured from cast bronze, brass and stainless steel.

•

Acce

p

ts all Class I and Class II co

pp

er conductors u

p

to 9/16" diameter.

•

Allows for required bondin

g

of water pipe system to li

g

htnin

g

protection system.

•

Mounts directl

y

on sill cock threads.

•

Recommended installation tool - channel locks, 1/2" socket wrench, end wrench

o

r n

u

t

d

river.

L

iste

d

9

6

•

2" wide electro plated tin copper strap with heavy duty bondin

g

lu

g

for use with all cables

#6 AWG throu

g

h 4/0.

L

iste

d

9

6

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

SCGC

C

o

pp

e

r

II

5

4

-3

/

4

Part No. Material Nominal Pipe

Size Range

Outside

Diameter

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

23

1-

4

C

o

pp

e

r

3

" - 4"

3

.

5

" - 4.

5

"

2

1

0

20

A

23

14 Al

u

min

u

m

3

" - 4"

3

.

5

" - 4.

5

"11

0

1

0

23

1-

6

C

o

pp

e

r

4

" -

6

"

4

.

5

" -

6

.

6

2

5

"

2

1

0

20

A

23

1

6

Al

u

min

u

m

4

" -

6

"

4

.

5

" -

6

.

6

2

5

"11

0

1

0

231-8

C

o

pp

e

r

6

" - 8"

6

.625" - 8.625"

3

1

0

30

A2318 Al

u

min

u

m

6

" - 8"

6

.625" - 8.625"

2

1

0

20

23

1-1

2

C

o

pp

e

r

8" - 12" 8.625" - 12.75"

3

1

0

30

A

23

11

2

Al

u

min

u

m 8" - 12" 8.625" - 12.75"

2

1

0

20

S

illc

o

ck Gr

o

und C

o

nnect

o

r

S

tra

p

T

yp

e Pi

p

e Clam

p

s

S

ect

io

n 2.5.12 & 2.5.13

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

203

Section 2

Lightning Protection Components

L

iste

d

9

6

L

iste

d

4

67

L

iste

d

9

6

L

iste

d

4

67

L

iste

d

9

6

L

iste

d

4

67

Part No. Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC.5

/

.75

E

TPB*

.5

" - .7

5

"

.3

7

5

" - 1"

5

2-1

/2

Part No. Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC1

/

1.25

E

TPB* 1" - 1.2

5

"

.

7

5

" - 1.7"

5

3

APC1

/

1.25 Al

u

min

u

m 1" - 1.2

5

"

.

7

5

" - 1.7"

5

2

Part No. Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC1.5

/2

E

TPB* 1.

5

" - 2" 1" - 2.4"

5

3-3

/4

APC1.5

/2

Al

u

min

u

m1.

5

" - 2" 1" - 2.4"

5

2

CPC2.5

/3

E

TPB* 2.

5

" -

3

" 2.2

5

" -

3

.

5

"

5

APC2.5

/3

Al

u

min

u

m2.

5

" -

3

" 2.2

5

" -

3

.

5

"

5

2-1

/2

CPC3.5

/4

E

TPB*

3

.

5

" - 4"

3

.2" - 4.

5

"

5

6

-1

/4

APC3.5

/4

Al

u

min

u

m

3

.

5

" - 4"

3

.2" - 4.

5

"

5

3

CPC5

/

6

E

TPB*

5

" -

6

"

4

.7

5

" -

6

.

63

"

5

8-3

/4

APC5

/

6Al

u

min

u

m

5

" -

6

"

4

.7

5

" -

6

.

63

"

5

C

PC & APC Pi

p

e Clam

p

s

Pipe Ran

g

e .5/.75

Pipe Ran

g

e 1/1.25

Pipe Ran

g

e 1.5/2 - 5/6

•

CPC series only Dual UL Listin

g

(UL96 and UL467).

•

CPC series onl

y

acce

p

table for direct burial.

•

Wide conductor ran

g

e; #6 Solid throu

g

h 250 MCM.

*

Electr

o

Tin Pl

a

te

d

Br

o

nze incl

ud

es st

a

inless steel

h

a

r

d

w

a

re.

•

Feature “quick connect”, bi-directional desi

g

n.

•

Pressed stud desi

g

n ensures a ﬂ ush mountin

g

surface.

•

Feature “quick connect”, bi-directional desi

g

n.

•

Pressed stud desi

g

n ensures a ﬂ ush mountin

g

surface.

S

ect

io

n 2.5.1

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

204

Section 2

Lightning Protection Components

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

205

Section 2

Lightning Protection Components

S

ect

io

n 2.6

Bondin

g

Lu

g

s & Plates

In

d

ex

Descr

i

pt

i

on Pa

g

e

2.6.1 Bondin

g

Lu

gs

...................................................................................

206

2.6.2 Bondin

g

Plate

s

.................................................................................

208

N

O

TE

:

Co

pp

er materials can consist of co

pp

er, bronze or brass. All are co

pp

er allo

y

s.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

206

Section 2

Lightning Protection Components

L

iste

d

9

6

•

2-7/8" lon

g

cast lu

g

for use with bondin

g

conductors siz

e

#6 AWG throu

g

h #4 AWG.

•

1" x 1" tan

g

features a 5/16" mountin

g

hole.

•

Two stainless steel bolts

p

rovide a secure connection.

•

Lu

g

has 1-1/2" of surface contact to conductor.

•

Recommended installation tool - 7/16" socket wrench,

en

d

wrench

o

r n

u

t

d

river.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

•

13/16" x 3-1/4" bi-metal secondary bondin

g

lu

g

allows bondin

g

to aluminum or steel surfaces from co

pp

er cable runs.

•

For secondary bondin

g

of small metallic bodies that require an

aluminum connection for compatibility such as

g

utters, ladders,

mech

a

nic

a

l

u

nits

a

n

d

r

a

in vents.

•

Two 5/16" x 3/4" stainless steel bolts assure a

p

ositive electrical

c

o

nnect

io

n.

•

Will accommodate bondin

g

or main size li

g

htnin

g

conductors or

#6 solid to 4

/

0 concentric conductors.

•

Elimin

a

tes nee

d

f

o

r

a

n

add

iti

o

n

a

l c

o

nnect

o

r.

•

Recommended installation tool - 1/2" socket wrench, end

w

rench

o

r n

u

t

d

river.

L

iste

d

9

6

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

2

1

6

E

TPB* 1

0

1-3

/

4

A

2

1

6

Al

u

min

u

m1

0

1-1

/2

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

2

1

6

BM

B

i-Met

a

l1

0

2-1

/2

Bondin

g

Lu

g

s

Bi-Meta

l

TECHNICAL N

O

TES

:

• A connector ﬁ ttin

g

shall be constructed so that a minimum of 1-1/2 inches (38 mm) of each conductor

c

a

n

b

e sec

u

re

d

within the c

o

nnect

o

r. *

• The ﬁ ttin

g

shall be provided with at least two 1/8 inch (3.2 mm) hi

g

h pro

j

ections on an interior surface

that embed in the conductor when the connector is com

p

ressed around the conductor.*

*

UL 96 Standard for Li

g

htnin

g

Protection Components Sections 10.3 & 10.

4

S

ect

io

n 2.6.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

20

7

207

Section 2

Lightning Protection Components

•

3-1/2" x 1-3/4" cast lu

g

provides over 3-1/2 square inches of bondin

g

surface.

•

Dual

p

ressure t

yp

e cable connector will acce

p

t all main size conductors u

p

to 9/16"

in

d

i

a

meter.

•

Tan

g

features a 3/8" mountin

g

hole.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

9

6

•

4

-1/4" lon

g

cast lu

g

for use with main size conductors up to 9/16" diameter.

•

#

A218 accommodates main size conductors u

p

to 19/32" diameter.

•

2" x 1-3/4" tan

g

features a 7/16" diameter mountin

g

hole.

•

Two standard steel hex head ca

p

screws

p

rovide a secure connection.

•

Lu

g

has 1-1/2" of surface contact to conductor.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

9

6

•

For bondin

g

of lar

g

er metallic bodies that require an aluminum connection

for compatibility such as mechanical units, copin

g

s, rooftop cable tray and

antenna frames. Recommended for vertical mountin

g

applications.

•

2" x 4-3/16" x 0.10" aluminum base

p

late has over 4 s

q

uare inches o

f

su

rf

a

ce c

o

nt

a

ct.

•

Bi-metallic mechanical connector provides 1-1/2" of contact len

g

th with

c

o

n

du

ct

o

rs.

•

18-8 Stainless Steel Ribbed Neck 3/8" Bolt with low

p

roﬁ le No. 4 Philli

p

s

head is pre-driven into the lu

g

to prevent rotation durin

g

installation.

L

iste

d

9

6

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

218

C

o

pp

e

r

II

5

3

A218 Al

u

min

u

m

II

5

2-1

/4

218T

E

TPB*

II

5

3

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

222

C

o

pp

e

r

II

1

0

5

-1

/4

A

222

Al

u

min

u

m

II

1

0

2

222

T

E

TPB*

II

1

0

5

-1

/4

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

BMBL

B

i-Met

a

l

II

1

0

4

-1

/4

Bondin

g

Lu

g

s

H

eav

y

D

ut

y

Bi-Meta

l

T

ECHNICAL N

O

TES

:

• A connector ﬁ ttin

g

shall be constructed so that a minimum of 1-1/2 inches (38 mm) of each conductor

c

a

n

b

e sec

u

re

d

within the c

o

nnect

o

r. *

• The ﬁ ttin

g

shall be provided with at least two 1/8 inch (3.2 mm) hi

g

h pro

j

ections on an interior surface

that embed in the conductor when the connector is com

p

ressed around the conductor.*

*

UL 96 Standard for Li

g

htnin

g

Protection Components Sections 10.3 & 10.

4

S

ect

io

n 2.6.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

08

208

Section 2

Lightning Protection Components

L

iste

d

4

67

•

Features a pressed-in stud; ensures ﬂ at mountin

g

surface.

•

Approximately 2-1/2" x 3-1/4" cast bondin

g

plate provides over 8 square inches o

f

bondin

g

surface.

•

Dual cable

p

ressure connector acce

p

ts all main size conductors u

p

to 9/16" diameter.

•

Two 5/16" mountin

g

holes provide secure mountin

g

.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

•

2-1/2" x 4" cast bondin

g

plate provides over 8 square inches of bondin

g

surface.

•

Dual cable

p

ressure connector acce

p

ts all main sized conductor u

p

to 9/16" diameter.

•

Used over anchor bolts to

g

round steel columns.

•

Recommended installation tool - 1/2" socket wrench, end wrench or nut driver.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

9

6

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

2

1

7

E

TPB*

II

5

3-1

/2

A

2

1

7

Al

u

min

u

m

II

5

1-1

/2

Part No. Material Hole

Size

Hole

Type Class Box

Qty.

Approx. Box

Wt. (lbs.)

219-3

/

8

C

o

pp

e

r

3

/

8"

T

a

pp

ed

II

5

3-1

/2

A219-3

/

8Al

u

min

u

m3

/

8"

T

a

pp

ed

II

5

1-1

/2

219-3

/

8T

E

TPB* 3

/

8"

T

a

pp

ed

II

5

3-1

/2

219-1

/2

C

o

pp

e

r

1

/

2"

T

a

pp

ed

II

5

3-1

/2

A219-1

/2

Al

u

min

u

m1

/

2"

T

a

pp

ed

II

5

1-1

/2

219-1

/

2T

E

TPB* 1

/

2"

T

a

pp

ed

II

5

3-1

/2

219-5

/

8

C

o

pp

e

r

5/

8"

T

hr

u

II

5

3-1

/2

A219-5

/

8Al

u

min

u

m

5/

8"

T

hr

u

II

5

1-1

/2

219-5

/

8T

E

TPB*

5/

8"

T

hr

u

II

5

3-1

/2

2

19-1

C

o

pp

e

r

1"

T

hr

u

II

5

3-1

/2

A

2

19-1 Al

u

min

u

m1"

T

hr

u

II

5

1-1

/2

2

19-1T

E

TPB* 1"

T

hr

u

II

5

3-1

/2

L

iste

d

9

6

Bondin

g

Plates

B

o

lt H

o

le

TECHNICAL N

O

TES

:

• A bondin

g

plate shall have a minimum thickness of not less than 3/32 inch (2.4 mm). The thickness shall

not be less than 5/16 inch

(

7.9 mm

)

for bosses for screw threads.*

• A Class I bondin

g

plate shall have a minimum surface contact area of 3 square inches (19.4 cm

2

)

.*

• A Class II bondin

g

plate shall comply with the material and dimensional requirements for Class I bondin

g

p

lates.

• A bondin

g

plate for utilizin

g

the steel framework as a conductor shall have a surface contact area of not

less than 8 s

q

uare inches

(

52 cm

2

)

.*

*

UL 96 Standard for Li

g

htnin

g

Protection Components Sections 14.1, 14.2, 20.1 & 20.

2

S

ect

io

n 2.6.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

20

9

209

Section 2

Lightning Protection Components

•

3-3/4" x 3-3/4" heavy duty bondin

g

plate provides over 14

s

quare inches of bondin

g

surface.

•

Lar

g

e cable connector offers 3" of contact between the

bondin

g

plate and the cable.

•

Accommodates all main size conductors u

p

to 9/16" diameter.

•

Will acce

p

t u

p

to four cables.

•

Four 5/16" mountin

g

holes.

•

Recommended installation tool - 1/2" socket wrench, end

w

rench

o

r n

u

t

d

river.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

L

iste

d

9

6

L

iste

d

4

67

•

3-3/4" x 2-1/2" bondin

g

plate provides over 8 square inches o

f

bondin

g

surface.

•

Lar

g

e cable connector offers 3" of contact between the

bondin

g

plate and the cable.

•

Accommodates all main size conductors u

p

to 9/16" diameter.

•

Ideal for bondin

g

to steel I-beams up to 1" thick.

•

Recommended installation tool - 1/2" socket wrench, end

w

rench

o

r n

u

t

d

river.

•

S

u

it

ab

le f

o

r

d

irect

bu

ri

a

l.

*

ETPB - Electr

o

Tin Pl

a

te

d

Br

o

nz

e

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

220

C

o

pp

e

r

II

1

0

12-1

/2

220

T

E

TPB*

II

1

0

12-1

/2

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

223

C

o

pp

e

r

II

1

0

20

A

223

Al

u

min

u

m

II

1

0

8

223

T

E

TPB*

II

1

0

20

L

iste

d

9

6

Bondin

g

Plates

H

eav

y

D

ut

y

Flan

g

e

APPLICATI

O

N N

O

TE

:

• It is imperative to properly prepare the bondin

g

surface before applyin

g

the bondin

g

lu

g

or plate. All

paint, rust, moisture and debris must be removed. The use of a rasp (see pa

g

e 327) or

g

rindin

g

tool is

recommended to ensure all surface oxidants have been removed. Generously coat the bondin

g

surface

with the appropriate antioxidant (see pa

g

e 148), then install the bondin

g

lu

g

or plate.

S

ect

io

n 2.6.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

1

0

210

Section 2

Lightning Protection Components

•

Allows co

pp

er conductors to be bonded to aluminum surfaces.

•

Provides over 8 square inches of bondin

g

surface.

•

Aluminum - Dual cable

p

ressure connector acce

p

ts all

aluminum main size conductors u

p

to 9/16" diameter.

•

Co

pp

er - Dual bolt connector acce

p

ts all co

pp

er main size

conductors u

p

to 1/2" in diameter.

•

Recommended installation tool - 1/2" socket wrench, end

w

rench

o

r n

u

t

d

river.

L

iste

d

9

6

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

BMBP

B

i-Met

a

l

II

5

3-3

/

4

Bondin

g

Plates

T

ECHNICAL N

O

TES

:

• A bondin

g

plate shall have a minimum thickness of not less than 3/32 inch (2.4 mm). The thickness shall

not be less than 5/16 inch

(

7.9 mm

)

for bosses for screw threads.*

• A Class I bondin

g

plate shall have a minimum surface contact area of 3 square inches (19.4 cm

2

)

.*

• A Class II bondin

g

plate shall comply with the material and dimensional requirements for Class I bondin

g

p

lates.

• A bondin

g

plate for utilizin

g

the steel framework as a conductor shall have a surface contact area of not

less than 8 s

q

uare inches

(

52 cm

2

)

.*

*

UL 96 Standard for Li

g

htnin

g

Protection Components Sections 14.1, 14.2, 20.1 & 20.

2

S

ect

io

n 2.6.2

3"

6 1/4"

Aluminum

Copper

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

11

211

Section 2

Lightning Protection Components

S

ect

io

n 2.7

Li

g

htnin

g

Warnin

g

Syste

m

In

d

ex

Descr

i

pt

i

on Pa

g

e

2.7.1 Strike Guard Li

g

htnin

g

Warnin

g

System

..............................................

2

1

2

.7.

2

WAVE Siren

&

Tr

a

nsmitte

r

.................................................................

2

1

3

2.7.3 Complete Li

g

htnin

g

Warnin

g

System

..................................................

2

1

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

12

212

Section 2

Lightning Protection Components

S

trike Guard employs state-of-the-art technolo

g

y to address

the most demandin

g

li

g

htnin

g

safety and equipment

p

rotection a

pp

lications.

D

esi

g

ned for critical industrial applications, Strike Guard

monitors cloud and cloud-to-

g

round li

g

htnin

g

within a user

-

s

et radius and provides relay-contact si

g

nalin

g

at user-set

l

i

g

htnin

g

activity thresholds. Patented optical si

g

nal processin

g

and proprietary optical-coincidence technolo

g

y prevents false

a

l

a

rms.

S

trike Guard sensor data are communicated via li

g

htnin

g

-proo

f

ﬁ ber-optic cable to an independent Li

g

htnin

g

Data Receiver with

sy

stem status and Alarm Mode indicators, rela

y

s, and PC out

p

ut.

S

trike G

ua

r

d

Delivers:

•

Fully automatic alarm tri

gg

erin

g

in selectable ran

g

e

•

2

0

mile

d

etecti

o

n r

ad

i

us

•

No false alarms! Patented technolo

gy

•

Sens

o

r

a

n

d

c

o

mm

u

nic

a

ti

o

n self-test

•

Sensor is batter

y

p

owered for eas

y

installatio

n

•

Durable ﬁ ber-optic communication with connector-less technolo

gy

•

NEMA 4X encl

o

s

u

re

•

Li

g

htnin

g

Data Receiver with battery-back-up

•

O

p

tional, Strike View, Windows-based dis

p

la

y

softwar

e

•

Strike Guard Simulation Software for trainin

g

and testin

g

S

trike Guard patented technolo

g

y provides si

g

niﬁ cant improvement over ﬁ rst-

g

eneration li

g

htnin

g

sensors to enable

automated

g

enerator activation, data back-up, and li

g

htnin

g

evacuation plans with utmost conﬁ dence.

L

i

g

htnin

g

Data Receive

r

L

i

g

htnin

g

Warnin

g

System

Part N

o

. SG002

T

he o

p

tional Strike View Software for Window

s

®

o

ffers

P

C-based audible and visual alarm functions, data lo

gg

in

g

, and system

monitorin

g

.

Part N

o

. SG001

S

trike Guard Com

p

onent

s

S

trike Guard Li

g

htnin

g

Warnin

g

Syste

m

S

ect

io

n 2.7.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

1

3

213

Section 2

Lightning Protection Components

WAVE employs state-of-the-art technology to address the most demanding

audible and visual notiﬁ cation and warning applications over areas of less

than an acre to hundreds of acres.

Designed for critical safety applications, the WAVE Transmitter broadcasts

digitally encrypted messages to activate WAVE Siren Stations within a

three mile radius. The Transmitter accepts contact-closure signaling for

automated triggering during programmable hours of operation. WAVE

relies on low-frequency RF communication to operate in noisy environments

and over challenging terrain.

WAVE Siren Station horns are modular in design to provide audible

notiﬁ cation speciﬁ c to the desired coverage area and application. Based on

coverage area and sound pressure level requirements, Siren Stations can

be ordered with up to four 100 W re-entrant horn, high efﬁ ciency

compression-drivers.

WAVE SIREN DELIVERS:

• Automatic or manual wireless siren actuation within a three mile radius

• Secure encoded communications

• Comprehensive, automatic self-test for RF communication and system status

• Multiple compression driver mounting for greatest ﬂ exibility

• Siren Station NEMA 4X enclosure

• RF transmission test signal for Siren Station site selection

• Manual key operation or automated operation with contact-closure signal

• Programmable hours of operation for automated external control

• Solar- or AC-powered Siren Station available Part N

o

. S

O

LAR-S

S

• High capacity, battery back-up for uninterrupted operation in a lightning environment

WAVE Siren and Strike Guard combine to provide a fully automated lightning warning system. Strike Guard easily

connects to the WAVE Transmitter to trigger the WAVE Siren Stations and WAVE Power Sequencers for audible

lightning hazard notiﬁ cation and equipment protection across the golf course.

The WAVE Transmitter sends secure codes to activate an

unlimited number of Siren Stations and Power Sequencers

within a three mile radius.

The WAVE Transmitter offers:

1. Easy programming through front panel switches and LCD

2. Comprehensive, automatic system status monitoring

3. Manual control or automated activation from external contact-closure

4. Manual selection of desired transmission via front panel quick-select knob

The WAVE Siren Station offers:

1. Simpliﬁ ed installation and ﬂ exibility through modular design

2. Solar or AC power input

3. Optional strobe light to provide visual indication of conditions

4. External indicators of system status

5. Super-high sound pressure level – directional or omni-directional

W

AVE Tr

a

nsmitte

r

W

AVE

S

ire

n

Part No. WAVE-SS0

3

Other conﬁ

g

urations available.

Contact the factor

y

for details.

Part N

o

. WAVE-TR01

W

AVE S

i

ren

&

Tran

s

m

i

tter

S

ect

io

n 2.7.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

1

4

214

Section 2

Lightning Protection Components

C

omplete Li

g

htnin

g

Warnin

g

Syste

m

S

ect

io

n 2.7.3

Strike Guard / WAVE SIREN ®

c2009

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

1

5

215

S

ect

io

n 3

Co

mmun

i

cat

io

ns S

i

te

E

q

u

ip

ment

In

d

ex

Descr

i

pt

i

on Pa

g

e

3.1 Wireless Communications E

q

ui

p

ment

..............................................

2

1

7

3.1.1 Shelter Groundin

g

Component

s

.................................................

2

19

3.1.2 Tower Groundin

g

Component

s

...................................................

227

3

.1.

3

Gr

ou

n

d

Kits

&

Access

o

rie

s

.........................................................

23

9

3.2 Premise Wirin

g

/Data-Com

..............................................................

2

4

3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

1

6

216216216

Section 3

Communications Site Equipment

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

17

217

S

ect

io

n 3.1

W

ireless Communications E

q

ui

p

ment

In

d

ex

Descr

i

pt

i

on Pa

g

e

3.1.1 Shelter Groundin

g

Component

s

.........................................................

2

19

3.1.2 Tower Groundin

g

Component

s

...........................................................

227

3

.1.

3

Gr

ou

n

d

Kits

&

Access

o

rie

s

.................................................................

23

9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

18

218218218

Section 3

Communications Site Equipment

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

1

9

219

S

ect

io

n 3.1.1

S

helter Groundin

g

Components

In

d

ex

Descr

i

pt

i

on Pa

g

e

3.1.1.1 Shelter Interior La

y

out

......................................................................

220

3.1.1.2 Li

g

htnin

g

Arrestor Bracket

s

...............................................................

22

1

3

.1.1.

3

Entr

a

nce P

a

nel Kit

s

...........................................................................

222

3.1.1.4 Bulk Head Entr

y

Panel Kit

s

................................................................

223

3.1.1.5 Halo Standoff Clam

ps

.......................................................................

224

3.1.1.6 Rack Isolatin

g

Pad

............................................................................

226

3.1.1.7 Conduit Bondin

g

Clamp

s

...................................................................

226

3.1.1.8 Door Jum

p

er

s

..................................................................................

226

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

0

220220220

Section 3

Communications Site Equipment

S

helter Interior La

y

out

S

ect

io

n 3.1.1.1

INTERIOR SHELTER LAYOUT

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

21

221

•

Manufactured from 110 allo

y

co

pp

er bar.

•

Arrestor bracket is desi

g

ned to be mounted to the ceilin

g

o

f a communication buildin

g

where communication lines

enter the buildin

g

throu

g

h the side wall.

•

Bracket can hold 4 lar

g

e ﬂ an

g

e mount li

g

htnin

g

arrestors

a

n

d

c

o

mes with

a

2

5

' t

a

il

o

f #2 AWG s

o

li

d

tinne

d

conductor for connection to an exterior

g

round loop.

•

Bars are connected with tinned #2 AWG ﬂ exible co

pp

er

c

o

n

du

ct

o

r.

•

Shi

p

s assembled.

CGARRBKT1

2

Part No. Description Approx. Each

Wt. (lbs.)

CGARRBKT

04

4

U

ni

t

18

CGARRBKT08 8 Uni

t

2

1

CGARRBKT1

2

1

2

U

ni

t

2

4

CGARRBKT1

6

1

6

U

ni

t

28

Li

g

htnin

g

Arrestor Brackets

C

eilin

g

Mount

•

Manufactured from 1/8" thick 110 allo

y

co

pp

er bar.

•

Acc

o

mm

oda

tes

bu

lkhe

ad

a

rrest

o

rs with DIN

o

r N fem

a

le c

o

nnect

o

rs.

•

Premounted self clinchin

g

nuts speed installation.

•

Can be ceilin

g

or wall mounted.

•

Shi

p

s unassembled.

•

Manufactured from 110 allo

y

co

pp

er bar.

•

Arrestor bracket mounts to cable tra

y

.

•

Arrestor bar holds 6 li

g

htnin

g

arrestors.

•

Hole diameter is 7

/

8".

•

#2 AWG 7 strand bare conductor tail exothermicall

y

welded

to arrestor bracket for attachment to

g

round system.

•

Shi

p

s assembled.

L

ABKT1

2U

GBA

S

L

ABKT18UGBA

S

Part No. Description Conﬁ guration Width Approx. Each

Wt. (lbs.)

L

ABKT1

2U

GBA

S

1

2

U

ni

t

4

x

3

27" 1

7

L

ABKT18UGBA

S

18 Uni

t

6

x

3

9"

25

Part No. Description Approx. Each

Wt. (lbs.)

CGARRBKT

07

6

U

ni

t

18

C

eilin

g

/Wall Mounts

C

able Tra

y

Mount

S

ect

io

n 3.1.1.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

22

222222222

Section 3

Communications Site Equipment

•

Complete 12, 16 and 24 unit entrance panel

g

round kits

provide the lowest possible impedance to

g

round for

coaxial

g

round shields and arrestors by utilizin

g

robust

ﬂ at

g

round straps.

•

Unique ﬂ at

g

round strap assembly incorporates 3

l

ow im

p

edance

(

1/32" x 3"

)

co

pp

er stra

p

s that are

exothermicall

y

welded to a 1/4" x 1" co

pp

er bar that has

#2 AWG solid tinned conductor exothermicall

y

welded at

either end for easy attachment to

g

round rin

g

.

•

Ground strap assembly attaches to the exterior

g

round

bar via 3 inte

g

rated sandwich type

g

round clamps.

•

Exterior

g

round bar has landin

g

s (3/8" bolt holes on

3/4" centers

)

to accommodate u

p

to 16 coaxial

g

round leads.

•

M

a

xim

u

m w

a

ll thickness

o

f 9".

•

Lon

g

er extension bars are available.

•

Shi

p

s unassembled.

EPK12 Kit Incl

ud

e

s:

(1) Interior

g

round ba

r

(1) Exterior

g

round ba

r

(2) Throu

g

h wall mountin

g

bar

s

(1) Flat

g

round strap assembl

y

(12) Sur

g

e suppression

g

round strap

s

(1) HCAJC1/2

j

oint compound

(

24

)

Sets stainless steel fastener

s

EPK1

6

Kit Incl

ud

e

s:

(1) Interior

g

round ba

r

(1) Exterior

g

round ba

r

(2) Throu

g

h wall mountin

g

bar

s

(1) Flat

g

round strap assembl

y

(16) Sur

g

e suppression

g

round strap

s

(1) HCAJC1/2

j

oint compound

(

32

)

Sets stainless steel fastener

s

E

PK1

6

EPK24 Kit Incl

ud

e

s:

(1) Interior

g

round ba

r

(1) Exterior

g

round ba

r

(2) Throu

g

h wall mountin

g

bar

s

(1) Flat

g

round strap assembl

y

(24) Sur

g

e suppression

g

round strap

s

(1) HCAJC1/2

j

oint compound

(

48

)

Sets stainless steel fastener

s

•

5'

p

lastic

p

rotective channel su

pp

orts

(

includes a front & back

)

.

•

Fastens ﬂ at

g

round strap to shelter surface and protects strap

from dama

g

e.

Part No. Description Approx. Each

Wt. (lbs.)

E

PK1

2

1

2

U

ni

t

52

E

PK1

6

1

6

U

ni

t

53

E

PK

2

4

2

4

U

ni

t

71-1

/2

Part No. Qty. Approx. Each

Wt. (lbs.)

E

PKPP

CS

T

5

EA

5

Entrance Panel Kit

s

C

hannel Su

pp

ort

S

ect

io

n 3.1.1.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

3

223

•

Entrance

p

anels can accommodate either 12 or 16 coaxial entries.

•

5/8" diameter holes accept sur

g

e arrestors.

•

The entrance panel and

g

round bar are inte

g

ral to the unit bein

g

fabricated from a sin

g

le copper plate ensurin

g

the lowest possible

i

mpedance between the entrance panel and

g

round bar.

•

Entrance

p

anels are made from tinned

p

lated 110 co

pp

er allo

y

.

•

Respectively, the panel

g

round bus have 12 and 16 sets of hole

/

s

lots to accommodate lu

g

s with 3/8" holes on 3/4" to 1" centers.

•

Weatherproof plu

g

s are included to seal unused ports.

•

The panel has two robust ﬂ at copper

g

round straps (0.032" x 2" x

10' lon

g

) exothermically welded to

g

round bus to provide a low

impedance path to the

g

round

g

rid.

•

The

g

round straps are exothermically welded in the ﬁ eld to the

g

round

g

rid.

TC

EP4X4

•

Entrance

p

anels can accommodate either 12 or 16 coaxial entries

and DIN arrestors. Contact factor

y

for s

p

eciﬁ cations.

•

The entrance panel and

g

round bar are inte

g

ral to the unit bein

g

fabricated from a sin

g

le copper plate ensurin

g

the lowest possible

i

mpedance between the entrance panel and

g

round bar.

•

Entrance

p

anels are made from tinned

p

lated 110 co

pp

er allo

y

.

•

Respectively, the panel

g

round bus have 12 and 16 sets of hole

/

s

lots to accommodate lu

g

s with 3/8" holes on 3/4" to 1" centers.

S

ee pa

g

e 113 for lu

g

s.

•

Weatherproof plu

g

s are included to seal unused ports.

Part No. Description Approx. Each

Wt. (lbs.)

T

CEP4X

3

1

2

U

ni

t

60

TC

EP4X

4

1

6

U

ni

t

60

Part No. Description Approx. Each

Wt. (lbs.)

TC

EP4X4H

S

1

6

U

ni

t

4

3-1

/2

Bulk Head Entr

y

Panel Kits

S

ect

io

n 3.1.1.

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

4

224224224

Section 3

Communications Site Equipment

•

Will h

o

l

d

the h

a

l

o

1"

o

ff

o

f the w

a

ll.

•

Supplied with two anchors for mountin

g

to both masonry and stud walls.

•

Will hold the halo 1-1

/

2" off of the wall.

•

Supplied with two anchors for mountin

g

to both masonry and stud walls.

•

304 SS clip with insulatin

g

rubber

g

rommet.

•

CC5 ﬁ ts conductors #6 AWG insulated throu

g

h

#2 AWG

ba

re.

•

CC7 ﬁ ts conductors #2 AWG insulated throu

g

h

2

/

0 AWG bare.

•

CC5 and CC7 have .265" mountin

g

hole.

H

SC1

00

H

SC1

00

C

H

SC1

50

H

SC1

50

C

Part No. Clip Style Conductor Range Box

Qty.

Approx. Box

Wt. (lbs.)

H

SC1

00

S

tainless Steel w/ Insulatin

g

Rubber Grommet #

6

AWG Ins

u

l

a

te

d

t

o

#2 AWG B

a

r

e

11

/4

H

SC1

00

C

B

are

C

o

pp

e

r

#6 AWG Insulated to 2

/

0 AWG Bar

e

11

/4

Part No. Clip Style Conductor Range Box

Qty.

Approx. Box

Wt. (lbs.)

H

SC1

50

S

tainless Steel w/ Insulatin

g

Rubber Gromme

t

#

6

AWG Ins

u

l

a

te

d

t

o

#2 AWG B

a

r

e

11

/4

H

SC1

50

C

B

are

C

o

pp

e

r

#6 AWG Insulated to 2

/

0 AWG Bare

1

/4

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

CC5

1

00

1-1

/2

CC7

1

00

1-1

/2

Halo Standoff Clam

p

s

APPLICATI

O

N N

O

TE

:

• Halo Standoff Clamps are used for mountin

g

interior halo

g

round rin

g

s.

S

ect

io

n 3.1.1.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

5

225

•

Will h

o

l

d

the h

a

l

o

2"

o

ff

o

f the w

a

ll.

•

Will hold the halo 2-1

/

2" off of the wall.

H

SC1

00

R

56

H

SC1

00

CR

56

H

SC1

50

R

56

H

SC1

50

CR

56

*

R56 is Motorola, Inc. Standards and Guidelines for Communication Site

s

Part No. Clip Style Conductor Range Box

Qty.

Approx. Box

Wt. (lbs.)

H

SC1

00

R

56

S

tainless Steel w/ Insulatin

g

Rubber Gromme

t

#

6

AWG Ins

u

l

a

te

d

t

o

#2 AWG B

a

r

e

11

/

4

H

SC1

00

CR

56

B

are

C

o

pp

e

r

#6 AWG Insulated to 2

/

0 AWG Bar

e

11

/

4

Part No. Clip Style Conductor Range Box

Qty.

Approx. Box

Wt. (lbs.)

H

SC1

50

R

56

S

tainless Steel w/ Insulatin

g

Rubber Gromme

t

#

6

AWG Ins

u

l

a

te

d

t

o

#2 AWG B

a

re 1 1

/4

H

SC1

50

CR

56

B

are

C

o

pp

e

r

#6 AWG Insulated to 2

/

0 AWG Bare 1 1

/4

Halo Standoff Clam

p

s - R56* Com

p

liant

APPLICATI

O

N N

O

TE

:

• Halo Standoff Clamps are used for mountin

g

interior halo

g

round rin

g

s.

S

ect

io

n 3.1.1.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

6

226226226

Section 3

Communications Site Equipment

•

Door

j

umpers made from 1/2" x .094 ﬂ exible tinned copper ﬂ at braid.

•

Two holes s

p

aced 5/8" on center

p

er each end.

•

Braid is 4

g

ua

g

e equivalent.

•

Dimensi

o

ns

a

re n

o

min

a

l size.

•

Hole size is 1

/

4".

•

Used to isolate racks from conductive ﬂ oorin

g

such

as concrete and prevent multiple

g

round paths.

•

.062” x 15” x 20-1

/

2” GPO-3 Phenolic Isolation Pad

desi

g

ned to ﬁ t Motorola equipment racks.

•

Includes six isolatin

g

shoulder washers desi

g

ned to

accommodate 1

/

2” anchors.

•

Other sizes and conﬁ

g

urations available. Please

contact factor

y

for more information.

Part No. Qty. Approx. Each

Wt. (lbs.)

IP

062

1

520

.

5

M

O

T

O

EA

1-1

/

4

Part No. Length Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS12094122A1

/

4 12" 1

/2

1

0

5

GS12094182A1

/

4 18" 1

/2

1

0

5

Rack Isolatin

g

Pad

D

oor

J

um

p

ers

S

ect

io

n 3.1.1.6 - 3.1.1.8

11"

16 1/2"

•

Bronze clamp for bondin

g

conduits that are ﬂ ush mounted to a surface

s

uch as a wall, ﬂ oor or ceilin

g

.

•

"Low Proﬁ le" desi

g

n utilizes 1/4" diameter lon

g

machine screws.

*

Electro tin

p

lated bronze.

*

* Incl

ud

es st

a

inless steel h

a

r

d

w

a

re. R

a

te

d

f

o

r

d

irect

bu

ri

a

l.

C

onduit Bondin

g

Clamps

L

iste

d

4

67

Part No. Conduit

Range

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

BGC

4

SCS

1

/

2" - 3

/

4" #1

0

- #

2

1

0

2-1

/2

T

BGC4SCS* 1

/

2" - 3

/

4" #1

0

- #

2

1

0

2-1

/2

T

BGC4SCSSS** 1

/

2" - 3

/

4" #1

0

- #

2

1

0

2-1

/2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

27

227

S

ect

io

n 3.1.2

Tower Groundin

g

Components

In

d

ex

Descr

i

pt

i

on Pa

g

e

3.1.2.1 Exterior Groundin

g

Layout

.................................................................

228

3

.1.2.2 T

o

wer Air Termin

a

l

s

..........................................................................

230

3.1.2.3 Gu

y

Wire Clam

ps

..............................................................................

23

1

3.1.2.4 Ban

j

o Clamp

....................................................................................

232

3.1.2.5 Beam Clam

ps

...................................................................................

232

3

.1.2.

6

T

o

wer St

a

n

do

ff f

o

r R

ou

n

d

Mem

b

er

s

...................................................

233

3

.1.2.7 Ins

u

l

a

te

d

T

o

wer St

a

n

do

ff f

o

r R

ou

n

d

Mem

b

er

s

....................................

234

3.1.2.8 Tower Standoff for Sna

p

-In

s

..............................................................

235

3.1.2.9 Band Clam

ps

....................................................................................

236

3.1.2.10 Stainless Steel Down Conductor Standoff

...........................................

f

236

3.1.2.11 Stainless Steel Down Conductor An

g

le Adapte

r

...................................

236

3.1.2.12 Slotted Lon

g

Barrel Compression Lu

g

s (Telecommunications

)

..............

237

3.1.2.13 Co

pp

er Flat Stra

p

Clam

ps

..................................................................

237

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

28

228228228

Section 3

Communications Site Equipment

Exterior Groundin

g

Layout

S

ect

io

n 3.1.2.1

TYPICAL WIRELESS COMMUNICATION SITE

EXTERIOR GROUNDING PLAN

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2009

9

®

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

9

229

Exterior Groundin

g

Layout

S

ect

io

n 3.1.2.1

TYPICAL WIRELESS COMMUNICATION SITE

EXTERIOR GROUNDING PLAN

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

230

230230230

Section 3

Communications Site Equipment

•

Tower air terminals are mounted on to

p

of and on the sides

o

f towers to help protect tower li

g

htin

g

, antennas, dishes,

etc. from direct li

g

htnin

g

strikes.

•

5/8" diameter x 6' lon

g

air terminal made from 304 stainless

s

t

ee

l.

•

Air terminal features 2" of 5

/

8"-11 UNC coarse threads and

comes complete with 2 each of stainless steel

j

am nuts, lock

wa

shers

a

n

d

ﬂ

a

t w

a

shers.

•

5/8" diameter x 5' lon

g

air terminal made from

co

pp

er clad steel

(

10 mil

)

.

•

Air terminal features 2" of 5

/

8"-11 UNC coarse

threads and comes com

p

lete with 2 each o

f

s

tainless steel

j

am nuts, lock washers and ﬂ at

wa

shers.

•

Copper clad steel provides superior stren

g

th and

is less susce

p

tible to wind shear than solid co

pp

er

a

ir termin

a

ls.

•

Used where solid co

pp

er air terminals are

p

referred.

•

1/2" diameter x 4' lon

g

solid copper air terminal.

•

Air terminal features 2" of 1

/

2"-13 UNC coarse

threads and comes com

p

lete with 2 each o

f

s

tainless steel

j

am nuts, lock washers and ﬂ at

wa

shers.

•

5/8" diameter x 5' lon

g

air terminal made from

co

pp

er clad steel

(

10 mil

)

.

•

Air terminal features 2" of 5

/

8"-11 UNC coarse

threads and comes com

p

lete with 2 each o

f

s

tainless steel

j

am nuts, lock washers and ﬂ at

wa

shers.

•

25' of 2/0 AWG 19 strand co

pp

er conductor

exothermicall

y

welded to air terminal.

•

Tail can be exothermicall

y

welded to steel tower,

g

round bar or connected to a down conductor.

N

O

TE

:

• Other sizes are available. Please contact factor

y

for more information.

Part No. Qty. Approx. Each Wt. (lbs.)

5

86SS3AT

EA

6

-1

/

4

Part No. Qty. Approx. Each Wt. (lbs.)

1248SCAT

EA

3-1

/2

Part No. Qty. Approx. Each Wt. (lbs.)

5

85CCAT

EA

4

-1

/

4

Part No. Qty. Approx. Each Wt. (lbs.)

5

85CCAT-2

/

0

EA

14-1

/2

T

o

wer Air Terminals

S

tainle

ss

Stee

l

S

olid Co

pp

er

C

o

pp

er Clad Stee

l

C

o

pp

er Clad Stee

l

S

ect

io

n 3.1.2.2

L

iste

d

9

6

L

iste

d

9

6

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

23

1

231

•

Can be used for connectin

g

2 dissimilar

conductors such as co

pp

er and

g

alvanized steel.

•

One bolt stainless steel clam

p

comes

w

ith st

a

inless steel h

a

r

d

w

a

re.

•

Accommodates up to 7/8"

g

uy wire

and 4

/

0 AWG conductor.

•

Can be used for connectin

g

2 dissimilar

conductors such as co

pp

er and

g

alvanized steel.

•

One bolt stainless steel clam

p

comes with

s

t

a

inless steel h

a

r

d

w

a

re.

•

Accommodates up to 1"

g

uy wire and

4

/

0 AWG conductor.

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

S

SC25

/

875 1

0

3-1

/

4

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

S

SGC.75

/

1-O

D

5

3-3

/

4

S

SGC1.00

/

1.625-O

D

5

4

S

SGC1.625

/

2.375-O

D

5

S

SGC2.375

/

3.5-O

D

5

-1

/2

G

u

y

Wire Clam

p

s

C

onductor to Gu

y

Wire

C

onductor to Pi

p

e or Gu

y

Wire

S

ect

io

n 3.1.2.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

23

2

232232232

Section 3

Communications Site Equipment

•

Tinned bronze clamp attaches li

g

htnin

g

c

o

n

du

ct

o

r c

ab

le t

o

l

a

ttice t

o

wers.

•

Acce

p

ts u

p

to 4/0 AWG conductor.

•

1/2" external hub ﬁ ts into most ban

j

o

b

r

a

ckets.

SS

AA

SS

AAKIT

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

B

J

C

1

0

4

-1

/

4

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

SS

AA 1

/2

1

0

5

SS

AAKIT 1

/2

5

8

Ban

j

o Clamp

Beam Clam

p

s

L

iste

d

9

6

S

ect

io

n 3.1.2.4 & 3.1.2.5

•

M

a

n

u

f

a

ct

u

re

d

fr

o

m

30

4 series st

a

inless steel.

•

SSAAKIT includes two assemblies

(p

ictured

)

. 3/8"

s

tainless steel hardware fastens kit to

g

round bar.

•

SSAAKIT

a

ls

o

incl

ud

es R41

50

A4 ins

u

l

a

t

o

rs.

•

Will accommodate u

p

to 1" thick material.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

233

•

The fast, easy and economical way to make quality attachments of

g

round

bars and other com

p

onents to round tower members.

•

Manufactured from 300 series stainless steel for o

p

timum com

p

atibilit

y

.

•

3/8-16 x 5/8" stainless steel hex head ca

p

screw and lock washer included.

•

Available with or without stainless steel hose clam

p

s in a variet

y

of sizes.

•

Sold as 10

p

ack.

T

S

O

T

S

O

M

Part No. Band Clamp

Included

Pack

Qty.

Approx. Box

Wt. (lbs.)

T

S

O

No

1

0

2-1

/2

T

S

O

M

No

1

0

2

Part No. Band Clamp

Included

Round Member

Size O.D.

Pack

Qty.

Approx. Box

Wt. (lbs.)

T

SOC.75

/

1.75

Yes

.

7

5

" - 1.7

5

"1

0

2-1

/2

T

SOC2

/

2.75

Yes

2" - 2.7

5

"1

0

3-1

/2

T

SOC3

/

3.75

Yes

3

" -

3

.7

5

"1

0

3-1

/2

T

SOC4

/

4.75

Yes

4

" - 4.7

5

"1

0

4

T

SOC5

/

5.75

Yes

5

" -

5

.7

5

"1

0

4

T

SOC6

/

6.75

Yes

6

" -

6

.7

5

"1

0

4

T

o

wer Stand

o

ff f

o

r R

o

und Members

T

S

O

Ser

i

e

s

To

wer Stand

o

ffs

Tower Standoff with Hose Clam

p

S

ect

io

n 3.1.2.6

1-3/16"

1-15/16"

15/16"

1-15/16"

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

234

234234234

Section 3

Communications Site Equipment

•

The fast, easy and economical way to make a quality isolated coaxial

g

round

ba

r m

ou

nt t

o

r

ou

n

d

t

o

wer mem

b

ers.

•

Manufactured from 300 series stainless steel for o

p

timum com

p

atibilit

y

.

•

3/8" x 1-1/2" insulator with 3/8-16 x 5/8" stainless steel hex head ca

p

screw

a

n

d

l

o

ck w

a

sher incl

ud

e

d

.

•

Available with or without stainless steel hose clam

p

s in a variet

y

of sizes.

•

Sold as 10

p

ack.

•

TS

O

INS

u

ses T

o

wer St

a

n

do

ff TS

O

.

•

TS

O

MINS

u

ses T

o

wer St

a

n

do

ff TS

O

M.

Part No. Band Clamp

Included

Pack

Qty.

Approx. Box

Wt. (lbs.)

T

S

O

IN

S

No

1

0

4

-3

/

4

T

S

O

MIN

S

No

1

0

5

Part No. Band Clamp

Included

Round Member

Size O.D.

Pack

Qty.

Approx. Box

Wt. (lbs.)

T

SOCINS.75

/

1.75

Yes

.

7

5

" - 1.7

5

"1

0

6

-1

/

4

T

SOCINS2

/

2.75

Yes

2" - 2.7

5

1

0

6

-1

/

4

T

SOCINS3

/

3.75

Yes

3

" -

3

.7

5

"1

0

6

-1

/

4

T

SOCINS4

/

4.75

Yes

4

" - 4.7

5

"1

0

6

-1

/2

T

SOCINS5

/

5.75

Yes

5

" -

5

.7

5

"1

0

6

-1

/2

T

SOCINS6

/

6.75

Yes

6

" -

6

.7

5

"1

0

6

-1

/2

Insulated T

o

wer Stand

o

ff f

o

r R

o

und Members

TS

O

INS Ser

i

e

s

Insulated T

o

wer Stand

o

ffs

Insulated Tower Standoffs with Hose Clam

p

S

ect

io

n 3.1.2.7

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

235

•

The fast, easy and economical way to provide snap-in mountin

g

of coaxial

c

ab

les t

o

r

ou

n

d

t

o

wer mem

b

ers.

•

Manufactured from 300 series stainless steel for o

p

timum com

p

atibilit

y

.

•

3/4" hole for sna

p

-in. Sna

p

-In not included.

•

Available with or without stainless steel hose clam

p

s in a variet

y

of sizes.

•

Sold as 10

p

ack.

•

Sna

p

-In not included.

•

Sna

p

-In not included.

Part No. Band Clamp

Included

Pack

Qty.

Approx. Box

Wt. (lbs.)

T

S

O

SI

No

1

0

2-3

/

4

Part No. Band Clamp

Included

Round Member

Size O.D.

Pack

Qty.

Approx. Box

Wt. (lbs.)

T

SOCSI1.25

/

1.75

Yes

1.2

5

" - 1.7

5

"1

0

3-1

/

4

T

SOCSI2

/

2.75

Yes

2" - 2.7

5

"1

0

3-1

/2

T

SOCSI3

/

3.75

Yes

3

" -

3

.7

5

"1

0

3-1

/2

T

SOCSI4

/

4.75

Yes

4

" - 4.7

5

"1

0

3-3

/

4

T

SOCSI5

/

5.75

Yes

5

" -

5

.7

5

"1

0

3-3

/

4

T

SOCSI6

/

6.75

Yes

6

" -

6

.7

5

"1

0

4

Tower Standoff for Sna

p

-Ins

TS

O

SI Ser

i

e

s

T

ower Standoff for Sna

p

-Ins

T

ower Standoffs for Sna

p

-Ins with Hose Clam

p

S

ect

io

n 3.1.2.8

1-3/16"

1-15/16"

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

236

236236236

Section 3

Communications Site Equipment

•

Stainless steel band clamps attach han

g

ers to round

mem

b

ers.

•

Sold as 50

p

ack.

•

Ran

g

e takin

g

down conductor cable clamp with tower standoff.

•

Fast, eas

y

and economical wa

y

to attach down conductors to round tower

mem

b

ers.

•

The small side of the clam

p

accommodates bare stranded conductors from

#6 up to 2/0 AWG while the lar

g

e side accommodates from 2/0 to 4/0 AWG.

•

The small side of the clam

p

accommodates insulated conductors from #8 u

p

to 2/0 AWG while the lar

g

e side accommodates from #1 up to 4/0 AWG.

•

Manufactured from stainless steel to allow use with an

y

t

yp

e of wire.

•

Available with stainless steel band clam

p

. See above for sizes.

•

Sold as 5

p

ack.

•

Ran

g

e takin

g

down conductor cable clamp with tower standoff.

•

Desi

g

ned to attach to ﬂ at steel tower members.

•

Fast, eas

y

and economical wa

y

to attach down conductors to ﬂ at tower

mem

b

ers.

•

The small side of the clam

p

accommodates bare stranded conductors from

#6 up to 2/0 AWG while the lar

g

e side accommodates from 2/0 to 4/0 AWG.

•

The small side of the clam

p

accommodates insulated conductors from #8 u

p

to 2/0 AWG while the lar

g

e side accommodates from #1 up to 4/0 AWG.

•

Manufactured from stainless steel to allow use with an

y

t

yp

e of wire.

•

Sold as 5

p

ack.

Part No. Band Clamp

Size Range

Pack

Qty.

Approx. Box

Wt. (lbs.)

S

SBC1

2

-

50

1.

06

" - 2"

50

3

S

SBC

23

-

50

2.

06

" -

3

"

50

3-1

/2

S

SBC

3

4-

50

3

.

06

" - 4"

50

4

-1

/4

S

SBC4

5

-

50

4

.

06

" -

5

"

50

5

S

SBC

56

-

50

5

.

06

" -

6

"

50

6

S

SBC

6

7-

50

6

.

06

" - 7"

50

6

-3

/4

Part No. Approx. Each

Wt. (lbs.)

Pack

Qty.

Approx. Box

Wt. (lbs.)

S

SDCS

O

1

/2

5

3-1

/2

Part No. Approx. Each

Wt. (lbs.)

Pack

Qty.

Approx. Box

Wt. (lbs.)

SS

D

C

AA 1

/2

5

4

Band Clam

p

s

S

tainless Steel D

o

wn C

o

nduct

o

r Stand

o

f

S

tainless Steel Down Conductor An

g

le Adapter

S

ect

io

n 3.1.2.9 - 3.1.2.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

23

7

237

Part No. Strap

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

FSC2

2" 1

/2

1

0

5

F

SC

3

"3

/4

1

0

7-1

/2

FSC4

4

"11

0

1

0

F

SC

6

" 1-1

/

41

0

12-1

/2

S

lotted Lon

g

Barrel Compression Lu

g

s

(

Telecommunications

)

C

o

pp

er Flat Stra

p

Clam

p

s

•

Manufactured from electro

p

lated tinned co

pp

er.

•

For use on co

pp

er or tinned co

pp

er conductors.

•

Lu

g

s have inspection ports.

•

250 pack comes in one

g

allon bucket.

Part No. Conductor

Size (AWG)

Hole Spacing

Range

Hardware

Size

Color

Codes

Box

Qty.

Approx. Box

Wt. (lbs.)

GECLB

62

BC #

6

Str.

.

7

5

" t

o

1" 3

/

8"

B

l

u

e

50

2

GECLB

62

BC

250

BK #

6

Str.

.

7

5

" t

o

1" 3

/

8"

B

l

u

e

250

1

0

GECLB

22

BC

S

#2 S

o

l.

.

7

5

" t

o

1" 3

/

8"

W

hit

e

50

2

GECLB

22

BCS

250

BK #2 S

o

l.

.

7

5

" t

o

1" 3

/

8"

W

hit

e

250

1

3

GECLB

22

BC #

2

S

tr.

.

7

5

" t

o

1" 3

/

8"

B

r

o

w

n

50

2

GECLB

22

BC

250

BK #

2

S

tr.

.

7

5

" t

o

1" 3

/

8"

B

r

o

w

n

250

1

6

L

isted 486

•

Used for makin

g

connection to ﬂ at strap or ﬂ at braid.

•

Co

pp

er "sandwich" clam

p

s com

p

lete with stainless steel

hardware. The to

p

is 1/8" thick and the bottom is 1/4" thick.

•

Ends are desi

g

ned to allow for exothermically weldin

g

conductors

to clam

p

.

S

ect

io

n 3.1.2.12 & 3.1.2.13

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

38

238238238

Section 3

Communications Site Equipment

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

23

9

239

S

ect

io

n 3.1.3

G

r

o

und Kits & Access

o

ries

In

d

ex

Descr

i

pt

i

on Pa

g

e

3.1.3.1 Coax Ground Kits with Ca

p

tive Hardwar

e

............................................

2

4

0

3

.1.

3

.2

U

nivers

a

l Gr

ou

n

d

Kit

s

.......................................................................

2

41

3.1.3.3 Weather Prooﬁ n

g

Kit

s

.......................................................................

2

41

3

.1.

3

.4

L

i

g

htnin

g

Arrestor Kit

s

......................................................................

242

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

4

0

240240240

Section 3

Communications Site Equipment

•

2-bolt coax

g

round kit featurin

g

captive hardware desi

g

n

allows

g

reater ease of installation while providin

g

a

functional, hi

g

h quality

g

round.

•

Desi

g

ned to eliminate over ti

g

htenin

g

and dama

g

in

g

the

c

oa

x shiel

d

.

•

5'

g

round conductor available in Green or Black.

•

Com

p

lies with MIL-STD-188-124B.

Kit Incl

ud

e

s:

(1) Preformed copper

g

round strap complete with "captive"

h

a

r

d

w

a

re

(1) 5' of #6-7 strand AWG THW

g

round conducto

r

(1) "Universal" style

g

round lu

g

which accommodates 3/4"

to 1" s

p

aced hole

s

(2) Sets of stainless steel hardware to attach

g

round lu

g

to

g

round ba

r

(

1

)

But

y

l Mastic

(

2-1/2" x 24"

)

(

1

)

Black electrical ta

p

e

(

2" x 20'

)

Part No.

Green

Part No.

Black

Coax

Size

Approx. Each

Wt. (lbs.)

N/

A CGKBB1

/

4-3

/

81

/

4 to 3

/

8 1-1

/2

CGKB3

/

8-5 CGKBB3

/

8-5 3/8 Corru

g

ated 1-1

/2

CGKB1

/

2-5 CGKBB1

/

2-5 1/2 Corru

g

ated 1-1

/2

CGKB5

/

8-5 CGKBB5

/

8-5

5

/8 Corru

g

ated 1-1

/2

CGKB7

/

8-5 CGKBB7

/

8-5 7/8 Corru

g

ated 1-1

/2

CGKB1-1

/

4-5 CGKBB1-1

/

4-5 1-1/4 Corru

g

ated 1-1

/2

CGKB1-5

/

8-5 CGKBB1-5

/

8-5 1-5/8 Corru

g

ated 1-1

/2

CGKB2-1

/

4-5 CGKBB2-1

/

4-5 2-1/4 Corru

g

ated 1-1

/2

C

oax Ground Kits with Ca

p

tive Hardware

CGKBB1

/

4-3

/

8

N

O

TE

:

• Other sizes and conﬁ

g

urations available. Please contact factory for more information.

S

ect

io

n 3.1.3.1

P

atented Desi

gn

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

41

241

•

Accommodates transmission line sizes 1/2" throu

g

h 2-1/4".

•

5' of Black #6 AWG

g

round lead provided with special

factory attached

g

round lu

g

s.

•

"Universal" style

g

round lu

g

accommodates 3/4" to 1"

s

paced holes on

g

round bar.

•

Stainless steel hardware and waterprooﬁ n

g

materials

i

ncl

ud

e

d

.

•

UGKB-5X does not have the factory lu

g

attached.

•

Com

p

lies with MIL-STD-188-124B.

F

actory

L

u

g

•

Used to weatherproof electrical connector

j

unctions and

g

rounds.

•

Includes 2" x 20’

p

remium all weather vin

y

l electrical ta

p

e.

•

Includes 2-1/2" x 2’ But

y

l Mastic.

Part No. Qty. Approx. Each

Wt. (lbs.)

UG

KB-

5

EA

1-3

/4

UG

KB-

5

X

EA

1-3

/4

Part No. Rolls of

Mastic

Rolls of

Tape Qty. Approx. Each

Wt. (lbs.)

W

P1KIT 1 1

EA

1

/2

W

P

3

KIT

3

2

EA

1-1

/2

WP5KIT

5

3

EA

2-1

/2

U

niversal Gr

o

und Kits

W

eather Prooﬁ n

g

Kits

S

ect

io

n 3.1.3.2 & 3.1.3.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

42

242242242

Section 3

Communications Site Equipment

S

ect

io

n 3.1.3.

4

•

Enclosure provides water ti

g

ht environment for both

s

ur

g

e arrestors and connectors.

•

Sur

g

e arrestors protect a

g

ainst li

g

htnin

g

induced sur

g

e

c

u

rren

t

s.

•

Li

g

htnin

g

arrestor

g

round bar desi

g

n allows the

add

iti

o

n

o

f 2 m

o

re

a

rrest

o

rs.

•

Coax

g

round kits provide low impedance

g

round path.

•

Coax

g

round bar provides

g

round point for coax lines

a

s well

a

s

a

ntenn

a

m

ou

nt.

Kit Incl

ud

e

s:

(1) NEMA 4X molded ﬁ ber

g

lass reinforced polyester

encl

o

s

u

re

(2) Premounted bi-directional sur

g

e arrestors

(1) Li

g

htnin

g

arrestor

g

round ba

r

(2) Coax

g

round kit

s

(1) Coax

g

round ba

r

NEMA 4X

e

n

c

l

osu

r

e

•

Enclosure provides water ti

g

ht environment for both

s

ur

g

e arrestors and connectors.

•

Sur

g

e arrestors protect a

g

ainst li

g

htnin

g

induced sur

g

e

c

u

rren

t

s.

•

Li

g

htnin

g

arrestor

g

round bar desi

g

n allows the

add

iti

o

n

o

f 1 m

o

re

a

rrest

o

r.

•

Coax

g

round kits provide low impedance

g

round path.

•

Coax

g

round bar provides

g

round point for coax lines

a

s well

a

s

a

ntenn

a

m

ou

nt.

Kit Incl

ud

e

s:

(1) NEMA 4X molded ﬁ ber

g

lass reinforced polyester

encl

o

s

u

re

(3) Premounted bi-directional sur

g

e arrestors

(1) Li

g

htnin

g

arrestor

g

round ba

r

(3) Coax

g

round kit

s

(1) Coax

g

round ba

r

W

H

Antenna

(not included)

Antenna Mast

(not included)

NEMA 4X enclosure

Arrestor ground bar

Arrestors

Coaxial collection ground bar

Coax grounding kit

Part No. Size Approx. Each

Wt. (lbs.)

HWD

L

ABA4

2

A

2

GKCGB 12" 1

0

"

5

"

20

L

ABB4

2

A

2

GKCGB 1

6

" 14"

6

"

20

Part No. Size Approx. Each

Wt. (lbs.)

HWD

L

AB1

2

1

06

X

O

12" 1

0

"

6

"

20

Li

g

htnin

g

Arrestor Kits

APPLICATI

O

N N

O

TE

:

• Li

g

htnin

g

arrestor box kits are used in wireless rooftop

communication a

pp

lications such as broadband

p

oint to

p

oint,

p

oint to multi-

p

oint and other similar t

yp

e s

y

stems.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

4

3

243

S

ect

io

n 3.2

Premise Wirin

g

/Data-Co

m

In

d

ex

Descr

i

pt

i

on Pa

g

e

3.2.1 Data-Com Groundin

g

& Bondin

g

Application

s

......................................

244

3.2.2 Data-Com Groundin

g

& Bondin

g

Equipment

.......................................

2

4

5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

4

244244244

Section 3

Communications Site Equipment

Data-Com Groundin

g

& Bondin

g

Applications

S

ect

io

n 3.2.1

CT C-Tap

CPC Pipe Clamp

RGBHKIT Horizontal

Rack Ground Bar

RGBVKIT Vertical

Rack Ground Bar

RGJ Rack

Ground Jumper

VHO ULTRAWELD

Connection

VA ULTRAWELD

Connection

BCF ULTRAWELD

Connection SRG ULTRAWELD

Connection

Telecommunication

Ground Bar

Low Impedance

Riser

Insulated

Ground Jumper

LI2/0142 Dual

Rated Lay-In Lug

GECLB

Compression Lug

Signal Reference

Grid

GPC Pedestal

Clamp

Data-Com Grounding & Bonding Applications

1

2

3

4

5

7

6

8

9

14

13

11

15

18

10 12

12

16 17

Unit Bonding

Conductor

Network Building

Ground Tag

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

4

5

245

•

2” x .016” ﬂ at co

pp

er conducto

r

•

See Pa

g

es 90 & 91 for more information.

•

All Smokeless Molds Re

q

uire USCONTROLLER.

•

See Pa

g

e 276 for more information.

•

See Pa

g

e 94 for more information.

•

See Pa

g

e 92 for more information.

•

See Pa

g

e 124 & 203 for more information.

•

See Pa

g

e 118 for more information.

Part No. Description

S

RG1

05024

10' x 50', 24" O.C. Spacin

g

S

RG1

25024

12' x 50', 24" O.C. Spacin

g

Part No. U-Bolt

Type

Pedestal

Size

Conductor

Size

GPC6S

Q

Sq

uare 1"

(

1-1/8" OD

)

#

6

AW

G

GPC

6

R

D

Rou

n

d

1"

(

1-1/8" OD

)

#

6

AW

G

GPC4S

Q

Sq

uare 1"

(

1-1/8" OD

)

#4 AW

G

P

C

4R

D

Rou

n

d

1"

(

1-1/8" OD

)

#4 AW

G

GPC

2

S

Q

Sq

uare 1"

(

1-1/8" OD

)

#

2

AW

G

GPC

2

R

D

Rou

n

d

1"

(

1-1/8" OD

)

#

2

AW

G

GPC2

/

0RD1.75

Rou

n

d

1-1

/

8” - 1-3

/

4

”

2

/

0 & #6 AW

G

Part No. Material Length Riser or Kit

L

IR18 2" x .016" Flat Co

pp

e

r

18"

R

i

ser

L

IR18KIT 2" x .016" Flat Co

pp

e

r

18"

K

it

L

IR

2

4 2" x .016" Flat Co

pp

e

r

24"

R

i

ser

L

IR

2

4KIT 2" x .016" Flat Co

pp

e

r

24"

K

it

L

IR

36

2" x .016" Flat Co

pp

e

r

36

"

R

i

ser

L

IR

36

KIT 2" x .016" Flat Co

pp

e

r

36

"

K

it

L

IR7

2

2" x .016" Flat Co

pp

e

r

72"

R

i

ser

L

IR7

2

KIT 2" x .016" Flat Co

pp

e

r

72"

K

it

Part No. Material Nom. Pipe

Size Range

Pipe Outside

Diameter

CPC.5

/

.75

T

inne

d

Br

o

nz

e

.5

" - .7

5

"

.3

7

5

" - 1"

CPC1

/

1.25

T

inne

d

Br

o

nz

e

1" - 1.2

5

"

.

7

5

" - 1.7"

CPC1.5

/2

T

inne

d

Br

o

nz

e

1.

5

" - 2" 1" - 2.4"

CPC2.5

/3

T

inne

d

Br

o

nz

e

2.

5

" -

3

" 2.2

5

" -

3

.

5

"

CPC3.5

/

4

T

inne

d

Br

o

nz

e

3

.

5

" - 4"

3

.2" - 4.

5

"

CPC5

/

6

T

inne

d

Br

o

nz

e

5

" -

6

"

4

.7

5

" -

6

.

63

"

Part No. Weld Metal Fliter Required Handle

B

CF

6

1.

50

1

6

BSX

U

S

25

U

SSXFLR

2

M

H1

VH

O

61S

Q

MXSX

U

S

25

USS

XFLR1

MH4

VA

6

BSX

US

4

5

U

SSXFLR

2

M

H1

S

RG

20

1

6

KSX

U

S

32

USS

XFLR1

M

H1

Part No.

L

I2

/

014

2

Size 1-5

/

8" x 1-1

/

2"

Material

E

lectro-tin Plated Aluminum

(

6061-T6

)

Accepts Conductors 2

/

0 to #14 AW

G

Includes

(

2

)

3/8" x 1" Hex Socket Set Screw

s

Requires 3/16" Hex Ke

y

(

not included

)

Features

D

ual Rated, UL486B Listed

Data-Com Groundin

g

& Bondin

g

Equipment

1

- Supplementary Bondin

g

Grids

2

- Low Im

p

edance Risers & Kits

3, 4, 5, 6 - Ultraweld Connections

S

m

o

keless Ex

o

thermic M

o

lds

7 - GPC Pedestal Clam

p

s

8

- Pi

p

e Clam

p

s

9 - Lay-In Lu

g

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

4

67

L

iste

d

9

6

L

isted 486

S

ect

io

n 3.2.2

5/16" Ø

SRG

FIELD MADE

EXOTHERMIC

CONNECTION

LIR18

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

2

4

6

246246246246246246246246246246246246246246246246246246246246246246246246246246246

S

ect

io

n 3

C

ommun

i

cat

i

ons S

i

te E

q

u

ip

ment

Section 3

Communications Site Equipment

•

Kit includes lu

g

and all necessary hardware.

•

Bar includes s

p

lice

p

late. Kit includes s

p

lice

p

late,

mountin

g

hardware and rin

g

terminals.

•

See Pa

g

es 66-67 for more information.

•

Kit includes lu

g

s and hardware.

•

See Pa

g

es 62-65 for more information.

•

See Pa

g

e 113 for more information.

•

See Pa

g

e 114 for more information.

•

See Pa

g

e 68 for more information.

Part No. Cable

Size

O.C. Dim.

B/T Holes

Hardware

Size

Color

Code

GECLB

62

A

6

5/

8" 1

/

4"

B

l

u

e

GECLB

62

C

6

1" 3

/

8"

B

l

u

e

GECLB

22

A

2

5/

8" 1

/

4"

B

r

o

w

n

GECLB

22

C

2

1" 3

/

8"

B

r

o

w

n

GECLB1

/

02C 1

/

01" 3

/

8"

P

ink

GECLB2

/

02C 2

/

01" 3

/

8"

B

l

a

ck

GECLB3

/

02C 3

/

01" 3

/

8"

O

ran

g

e

GECLB4

/

02C

4/

01" 3

/

8"

P

ur

p

l

e

Part No. Conductor

Run

Conductor

Tap

CT2248 #2 Str

a

n

d

e

d

#2 S

o

li

d

#4 Str

a

n

d

e

d

#8 Solid

C

T

2222

#2 Str

a

n

d

e

d

#2 S

o

li

d

#2 Str

a

n

d

e

d

#2 S

o

li

d

Part No. Bar Size

No. of

5/16"

Hole

Sets

No. of

7/16"

Hole

Sets

Bar

or

Kit

GBI14

26

TGB 1

/

4" x 2" x 6"

2

Bar

GBI14

26

TGBKT 1

/

4" x 2" x 6"

2

K

i

t

GBI14

2

1

2

TGB 1

/

4" x 2" x 12"

6

3

Bar

GBI14

2

1

2

TGBKT 1

/

4" x 2" x 12"

6

3

K

i

t

GBI1441

2

TMGB 1

/

4" x 4" x 12" 1

2

6

Bar

GBI1441

2

TMGBKT 1

/

4" x 4" x 12" 1

2

6

K

i

t

GBI144

20

TMGB 1

/

4" x 4" x 20"

24

6

Bar

GBI144

20

TMGBKT 1

/

4" x 4" x 20"

24

6

K

i

t

Part No. Bar Size Bar or Kit

R

GBV145836A 1

/

4" x 5

/

8" x 36"

Bar

R

GBVKIT145836A 1

/

4" x 5

/

8" x 36"

K

i

t

R

GBV145872A 1

/

4" x 5

/

8" x 72"

Bar

R

GBVKIT145872A 1

/

4" x 5

/

8" x 72"

K

i

t

Part No. Bar Size Bar or Kit

R

GBH14119.

25

1

/

4" x 1" x 19-1

/

4"

Bar

R

GBHKIT14119.

25

1

/

4" x 1" x 19-1

/

4"

K

it

R

GBH141

23

.

25

1

/

4" x 1" x 23-1

/

4"

Bar

R

GBHKIT141

23

.

25

1

/

4" x 1" x 23-1

/

4"

K

it

R

GBH141

35

.

25

1

/

4" x 1" x 35-1

/

4"

Bar

R

GBHKIT141

35

.

25

1

/

4" x 1" x 35-1

/

4"

K

it

Data-Com Groundin

g

& Bondin

g

Equipment

1

0 - GECLB Compress

i

on Lu

g

s

1

1 - Heav

y

Dut

y

C-Ta

p

s

1

2 - Telec

o

mmunicati

o

n Gr

o

und Bars

&

K

i

t

s

1

3 - H

o

riz

o

ntal Rack Gr

o

und Bars & Kits

1

4 - Vertical Rack Gr

o

und Bars

&

K

i

t

s

L

isted 486

L

iste

d

4

67

L

iste

d

4

67

S

ect

io

n 3.2.2

L

iste

d

4

67

L

isted 486

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

Section 3

Communications Site Equipment

S

ect

io

n 3

C

ommun

i

cat

i

ons S

i

te E

q

u

ip

ment

Section 3

Communications Site Equipment

2

47

247247247247247247247

•

#

6

AWG x 7 Str

a

n

d

Green THW ins

u

l

a

ti

o

n.

•

Kit includes all necessar

y

hardware.

•

See Pa

g

es 110 for more information.

•

Kit includes all necessar

y

hardware.

Part No. Conductor

Type Length No. of Holes

Per Side

Hole

Size

Jumper

or Kit

GJ67G82A1

/4

6

7

G

8"

2

1

/

4"

J

um

p

e

r

GJ67G82A1

/

4KIT

6

7

G

8"

2

1

/

4"

K

it

GJ67G102A1

/4

6

7

G

1

0

"

2

1

/

4"

J

um

p

e

r

GJ67G102A1

/

4KIT

6

7

G

1

0

"

2

1

/

4"

K

it

GJ67G122A1

/4

6

7

G

12"

2

1

/

4" Jum

p

e

r

GJ67G122A1

/

4KIT

6

7

G

12"

2

1

/

4"

K

it

Part No.

R

GJ67G1082AKIT

Conductor Type #

6

AWG x 7 Str

a

n

d

THW Gree

n

Conductor Length

9

ft.

No. of Holes

2

Hole Size 1

/

4"

On Center Spacing

5/

8"

Data-Com Groundin

g

& Bondin

g

Equipment

1

5 - Insulated Ground Jum

p

ers & Kits

1

6 - Rack Ground Jum

p

er Kit

•

Dimensi

o

ns

a

re 2.12

5

" x

3

.7

5

".

•

Yellow ta

g

with

g

reen text.

•

Ta

g

is UV Resistant.

Part No. Material Box Qty. Approx. Box Wt. (lbs.)

GRNTAG

60

7PK1

0

P

l

a

sti

c

1

0

1

/2

1

8 - Network Buildin

g

Ground Ta

g

Part No. Conductor

Type Length No. of Holes

Per Side

Hole

Size A

Hole

Size B

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

U

BC61411

/

4KIT5

6

MTWG

/

Y

S

1

4

11

/

4" 1

/

4" 1-1

/2

5

7-1

/2

U

BC61411

/

410KIT5

6

MTWG

/

Y

S

1

4

11

/

4" #1

0

1-1

/2

5

7-1

/2

U

BC61811

/

4KIT5

6

MTWG

/

Y

S

18 1 1

/

4" 1

/

4" 2-1

/2

5

12-1

/2

U

BC61811

/

410KIT5

6

MTWG

/

Y

S

18 1 1

/

4" #1

0

2-1

/2

5

12-1

/2

U

BC63211

/

4KIT5

6

MTWG

/

Y

S

32

1

/

4" 1

/

4"

3

5

1

5

U

BC63211

/

410KIT5

6

MTWG

/

Y

S

32

11

/

4" #1

0

3

5

1

5

U

BC63811

/

410KIT5

6

MTWG

/

Y

S

38 1 1

/

4" #1

0

3

5

1

5

•

Conductor t

yp

e is #6 MTW wire with Green insulation and

y

ellow s

p

iral stri

p

e.

•

Kit includes 5

j

umpers and 1 antioxidant (HAAJC1/2).

1

7 - One Hole Unit Bondin

g

Conductor Kits

S

ect

io

n 3.2.2

L

AB

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

48

248248248

Section 3

Communications Site Equipment

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

4

9

249

Section 4

Ground Testing Equipment

S

ect

io

n

4

G

round Testin

g

Equipment

In

d

ex

Descr

i

pt

i

on Pa

g

e

4

.1 An Introduction to Ground Testin

g

by Me

gg

e

r

®

...................................

250

4

.

2

Me

gg

e

r

®

Ground Testin

g

Equipmen

t

..................................................

255

4

.

3

Me

gg

e

r

®

Earth/Ground Resistance & Leaka

g

e Current Clamp Tester

s

...

257

4

.4 Har

g

er Ground Test Kit

s

....................................................................

25

9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

250

Section 4

Ground Testing Equipment

F

i

g

ure 1: Simpliﬁ ed schematic of four-terminal instruments

B

efore performin

g

a

g

round test, it

i

s advisable to develop a workin

g

familiarit

y

with two im

p

ortant conce

p

ts:

how the tester accom

p

lishes the

measurement and what the o

p

erator

must do to assure a

p

ro

p

er test.

C

hoose the Pro

p

er Instruments

T

he ﬁ rst consideration is hel

p

ful in

the selecti

o

n

o

f

a

n instr

u

ment

a

n

d

the

fundamental a

pp

lication of the test.

Ground tests are fre

q

uentl

y

attem

p

ted

w

ith a variet

y

of ohmmeters that

ha

pp

en to be convenientl

y

at hand.

T

his practice is doubly dama

g

in

g

because it ma

y

result in an incorrect

measurement that is acce

p

ted b

y

the

op

era

t

or.

T

wo-

p

oint measurement with a

multimeter will

g

ive a loop resistance

o

f the circuit that is deﬁ ned b

y

the

arbitrar

y

p

oints of connection, and

this will include in its

p

ath the soil

between those

p

oints. But, so what?

T

his is not necessaril

y

an indication

o

f the electric

a

l c

o

n

d

iti

o

n th

a

t the

g

round electrode has established with

the surroundin

g

soil. Furthermore,

the me

a

s

u

rement itself c

a

n

b

e m

ad

e

i

naccurate b

y

the inﬂ uence of transient

c

u

rrents th

a

t tr

a

vel in the s

o

il fr

o

m

a

v

ariet

y

of sources.

U

n

d

er

s

tan

d

the Te

s

t

T

o perform a

g

round test, a dedicated

g

round tester, not a

g

eneralized

o

hmmeter or multimeter, is re

q

uisite.

T

he manner in which the

g

round tester

u

ni

q

uel

y

accom

p

lishes its

p

ur

p

ose

i

s dia

g

rammed in the accompanyin

g

s

im

p

liﬁ ed schematic. Its o

p

eration is

s

imilar to, but in a sense o

pp

osite,

that of the familiar Me

gg

e

r

®

Ins

u

l

a

ti

o

n

Tes

t

e

r.

T

he instrument uses two

p

recise

measurin

g

circuits (volta

g

e and

current

)

, and combines the values

throu

g

h Ohm’s Law to

g

ive the desired

measurement

(

resistance

)

.

T

he tw

o

test circ

u

its

a

re est

ab

lishe

d

throu

g

h the soil by strate

g

ic placement

o

f

p

robes, attached via leads to their

res

p

ective terminals. The current

terminal, lead, and

p

robe set u

p

a

test current of a uni

q

ue, s

q

uare wave

fre

q

uenc

y

, a

p

art from the harmonics

o

f utility power, throu

g

h the soil to the

g

round under test. It is only this current that

contributes to the measurement, leavin

g

interferin

g

transients out. Likewise, the volta

g

e

p

robe enables measurement of the dro

p

over the soil to its critical

p

oint of

p

lacement.

B

oth circuits are com

p

leted b

y

connection of a second

p

air of terminals

(

or a common in

the case of three-terminal testers) to the

g

round under test. (See Fi

g

ure 1.

)

U

nderstand the Test Envir

o

nment

P

rovidin

g

the most applicable and hi

g

hest quality tester, however, is only the ﬁ rst part o

f

the operator’s responsibility. No

g

round tester can perform a successful test all by itsel

f

s

ince a

g

round test is never routine. The operator’s knowled

g

e and skill must always be

an essential element of a

p

ro

p

er test.

T

he

p

ro

p

er

p

lacement of the

p

robes is critical and deﬁ es standardization of

p

rocedure.

A de

g

ree of trial and error cannot be avoided, because the earth is not a deﬁ ned circuit,

l

ike a

p

iece of e

q

ui

p

ment. The ex

p

erience and abilit

y

of the o

p

erator are valuable in

reducin

g

this process to an efﬁ cient level, and no instrument can substitute for this

f

a

ct

o

r.

T

he resistance environment with which the

g

round electrode is surrounded, whether it

be a sin

g

le rod or complex

g

rid, is determined by a critical volume of soil. This volume

may be thou

g

ht of as an area of electrical ﬁ eld inﬂ uence around the electrode. It has at

the same time both a ﬁ xed nature, determined b

y

soil t

yp

e, structure of the electrode,

electrical demands u

p

on it and other factors, and a variable com

p

onent, determined b

y

transient factors like moisture and tem

p

erature.

P

ut sim

p

l

y

, this entire critical volume must be measured, for it is what inﬂ uences the

ﬂ ow of fault current from the

g

round electrode into the earth. For the proper volume

to be measured, probes must be sufﬁ ciently spaced. Only the operator’s knowled

g

e

can accom

p

lish this

p

lacement

p

ro

p

erl

y

and efﬁ cientl

y

. Because soil conditions are

never precisely the same, there is no set method to predict spacin

g

in advance, and no

i

nstrument desi

g

n can eliminate the operator.

Sp

ace the Probes Pro

p

erl

y

If the

p

otential

p

robe is too close, measurements are taken within the electrode’s s

p

here

o

f inﬂ uence, and different readin

g

s would be obtained with other placements. Indeed,

a quality tester will

g

ive an accurate measurement to that point, but it is not takin

g

into

a

cc

ou

nt

a

ll the resist

a

nce th

a

t

a

f

au

lt c

u

rrent will meet.

An Introduction to Ground Testin

g

by Me

gg

er

®

S

ect

io

n 4.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

25

1

251

Section 4

Ground Testing Equipment

T

his is what ha

pp

ens when shortcut

two-

p

oint tests are made.

(

See

F

i

g

ure 2.) If the current probe is too

close, its electrical ﬁ eld will overla

p

that of the

g

round electrode, and

the

p

otential

p

robe will ﬁ nd itsel

f

makin

g

measurements in an electrical

environment of conﬂ ictin

g

inﬂ uences.

(

See Fi

g

ure 3.

)

W

ith adequate spacin

g

, however,

the

p

otential

p

robe will make its

measurement be

y

ond the boundar

y

o

f maximum resistance exerted b

y

the

ﬁ eld inﬂ uence of the

g

round electrode,

i

n

a

n

a

re

a

where

add

iti

o

n

a

l

d

ist

a

nce

does not contribute si

g

niﬁ cantly to

the tested electrode’s resistance, and

measurements will be reasonabl

y

s

table. This uniformit

y

of measurement

w

ill persist with increasin

g

distance until

the s

p

here of inﬂ uence of the current

p

robe is entered. This is the method

th

a

t is referre

d

t

o

a

s F

a

ll

o

f P

o

tenti

a

l

(

also called the “three-

p

oint method,

”

i

n reference to the three

p

oints of soil

contact established b

y

the electrode

u

nder test and the two

p

robes

)

. It is

the method described b

y

IEEE Standard

#81 as the reco

g

nized basis for earth

testin

g

in the U.S. (See Fi

g

ure 4.

)

Co

nclusi

on

S

im

p

liﬁ ed methods have been

develo

p

ed from the full Fall of Potential

conce

p

t, and their descri

p

tions are

readil

y

available in the literature. These

v

arious methods take advanta

g

e o

f

s

im

p

liﬁ cations of the calculus associated

w

ith a typical Fall of Potential

g

raph to

p

rovide

q

uick and eas

y

mathematical

tests th

a

t will thr

o

w

ou

t the res

u

lts

of

tests made with inade

q

uate setu

p

s,

and acce

p

t onl

y

those results that are

a

cc

u

r

a

te

a

n

d

reli

ab

le me

a

s

u

rements.

F

amiliarization is necessar

y

for the

p

ro

p

er conduct of earth tests, and with

this familiarization, the knowled

g

eable

op

erator can reduce trial and error, and

i

ndeed the work itself, to minimal levels.

F

i

g

ure 4: Correct probe spacin

g

F

i

g

ure 3: Insufﬁ cient spacin

g

of current prob

e

F

i

g

ure 2: Insufﬁ cient spacin

g

of potential prob

e

S

ect

io

n 4.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

25

2

252

Section 4

Ground Testing Equipment

T

ESTIN

G

LAR

G

E SYSTEMS

L

ar

g

e

g

round systems are an

i

m

p

ortant

p

art of the

p

rotection o

f

the electricit

y

su

pp

l

y

network. The

y

ens

u

re th

a

t f

au

lt c

u

rrent will en

ab

le

p

rotective devices to o

p

erate correctl

y

.

A substation must have a low

g

round

resist

a

nce t

o

re

du

ce excessive

v

olta

g

es developin

g

durin

g

a fault

w

hich could endan

g

er safety of nearby

p

eo

p

le or animals.

In order to obtain a low enou

g

h value

o

f

g

round resistance,

g

round systems

may consist of an earth mat coverin

g

a lar

g

e area or many interconnected

rods. Suitable test techni

q

ues must

be used for lar

g

e systems to ensure

that valid readin

g

s are obtained. This

i

s unlike a small sin

g

le electrode (i.e.,

a li

g

htnin

g

conductor or domestic

g

round) which can be simple to test.

Fall of Potential Testin

g

F

or sin

g

le electrode

g

rounds, such

as domestic

g

rounds and li

g

htnin

g

conductors, the inﬂ uence on the

s

urroundin

g

soil is limited and current

test s

p

ikes can be

q

uite close

(

t

yp

icall

y

30 to 60 ft.

)

to the electrode under

test. It is usuall

y

q

uite eas

y

to ﬁ nd a

ﬂ at portion of the

g

round resistance

c

u

rve which sh

ou

l

d

b

e cl

o

se t

o

the

resist

a

nce

o

f the electr

od

e.

T

estin

g

several points or drawin

g

up

a curve will help the understandin

g

o

f the

a

re

a

r

ou

n

d

the electr

od

e. It is

always best to check results by usin

g

a

different direction or a lon

g

er distance

to the test s

p

ikes. This will hel

p

to

eliminate errors caused b

y

nearb

y

buried conductors and other

p

arts o

f

the electrical system interferin

g

with

the res

u

lts.

T

he Slo

p

e Method

T

his meth

od

en

ab

les me

a

s

u

rement

o

f a lar

g

e

g

round system with

o

ut

ﬁ ndin

g

the ﬂ at portion of the

ch

a

r

a

cteristic c

u

rve. This c

a

n re

du

ce

the test distances and, in addition, the

electrical center of the

g

round system

i

s not re

q

uired for measurement, few

calculations are necessar

y

and the

result can easily be checked

g

ivin

g

add

e

d

c

o

nﬁ

d

ence t

o

the test.

T

he Slope Method involves takin

g

three readin

g

s at 20%, 40% and 60% to the

current spike distance. The differences between these readin

g

s are used to ﬁ t to a

mathematical model of the resistance characteristic. The coefﬁ cient of slo

p

e,



, is

c

a

lc

u

l

a

te

d

fr

o

m:



=

(

R

60

- R

40

R

) / (R

40

R

-

R

20

)

As with all

g

round testin

g

, it is best to check the results by plottin

g

the full

characteristic and repeatin

g

the test usin

g

a different direction for the test spikes or a

l

ar

g

er distance to the current electrode.

Lar

g

e Ground Systems

T

he physically lar

g

e areas used by

g

round systems such as those in substations and

power stations result in lar

g

e “resistance areas” and consequently lar

g

e distances to

the test spikes. This can typically

g

ive a value of resistance to earth of less than 0.5 Ω

allowin

g

a

g

ood path for the lar

g

e prospective fault current.

T

he

d

ist

a

nce t

o

the c

u

rrent electr

od

e sh

ou

l

d

b

e ten times the m

a

xim

u

m

d

imensi

o

n

of

the

g

round system. For a sin

g

le, 6 ft. lon

g

electrode this is not usually a problem with

a remote test s

p

ike at 60 ft. However, this ma

y

be im

p

ractical for a substation with a

300 ft. square

g

round mat. A current electrode is required approximately 3,000 ft. from

the site. In cases like these, a measurin

g

technique such as the slope method can be

u

sed. This reduces the len

g

th of cable runs and is less likely to overlap with other local

g

round systems which may interfere with the result.

Increase the Res

o

luti

o

n

T

he Me

gg

e

r

®

DET2/2 is ideal for measurin

g

lar

g

e

g

round systems includin

g

substation

g

round mats, power station

g

roundin

g

and communication systems. When measurin

g

round resistance of less than 1



, the 1 m



resolution allows real readin

g

s to be

made without instrument errors overwhelmin

g

the results.

U

sin

g

either the Fall of Potential Method or the Slope Method on lar

g

e systems, means

that small differences between low readin

g

s are required. The extra di

g

it of resolution

m

a

kes these v

a

ri

a

ti

o

ns m

o

re

a

cc

u

r

a

te

a

n

d

s

u

it

ab

le f

o

r

u

se with the reference t

ab

les

commonly available in en

g

ineerin

g

manuals.

N

o

ise Interference

H

i

g

h noise interference re

j

ection allows

g

round resistance readin

g

s to be made even

i

n the presence of induced noise. A small test si

g

nal has to be retrieved from a much

l

ar

g

er total si

g

nal.

T

o remove the effect of noise from a

g

round test, a frequency of 128 Hz is often

u

sed. This is close enou

g

h to line frequency to

g

ive a result that can be used to make

calculations of

g

round fault current. This frequency avoids harmonics of the standard

l

ine frequencies to allow ﬁ lterin

g

of the test si

g

nal. A ﬁ lter can then remove the 50 or

6

0 Hz interference from the total si

g

nal.

M

any

g

round testers can only re

j

ect noise of a sin

g

le frequency. This may be

acce

p

table in a laborator

y

but is inade

q

uate for most real situations. Electrical networks

contain noise consistin

g

of the fundamental frequency of the supply and its harmonics

plus hi

g

h frequency noise from switchin

g

etc., and induced si

g

nals from other sources.

In

g

eneric

g

round testers, this type of interference can cause si

g

niﬁ cant measurement

errors without alertin

g

the user. Such instruments cannot re

j

ect the noise even thou

g

h

i

t is insufﬁ cient to tri

gg

er a hi

g

h noise indicator.

S

ometimes electrical noise may be short term and testin

g

can be delayed until the

noise has decreased, for example, a passin

g

train when testin

g

a railway system.

H

owever, in most cases back

g

round noise cannot be removed and so a suitable

i

nstrument s

p

eciﬁ cation is re

q

uired.

S

ect

io

n 4.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

253

Section 4

Ground Testing Equipment

T

he Me

gg

e

r

®

DET2

/

2 uses a

s

ophisticated ﬁ lterin

g

system that

can re

j

ect more noise than any

o

ther e

a

rth tester

a

v

a

il

ab

le. Test

frequency ad

j

ustment and selectable

l

evels of noise ﬁ lterin

g

also help to

remove stra

y

noise that could affect

the readin

g

. A hi

g

h current ran

g

e

i

ncreases the test si

g

nal stren

g

th in

com

p

arison with the noise.

In extreme cases it ma

y

still be

necessar

y

to carr

y

out the test when

the noise has decreased. However,

the DET2/2 can keep

g

oin

g

at hi

g

her

resolutions lon

g

after other earth

testers have

g

iven up.

Co

nclusi

on

T

he latest

g

eneration of di

g

ital

g

round

testers

g

reatly simplify the testin

g

o

f

electrical

g

round systems. However,

care is still needed interpretin

g

the

res

u

lts. Err

o

r in

d

ic

a

t

o

rs c

a

n

a

lert

the

u

ser t

o

misc

o

nnecte

d

le

ad

s

o

r

conditions that ma

y

lead to an invalid

readin

g

but simply takin

g

one readin

g

i

s n

o

t s

u

fﬁ cient t

o

me

a

s

u

re the

resistance of any

g

round electrode.

It is always best to repeat a

g

round

test usin

g

a different direction or

distance to verif

y

the results. This

ma

y

remove an

y

errors from hidden

d

ifferences in the s

o

il

a

n

d

incre

a

se

c

o

nﬁ

d

ence in the res

u

lts.

W

hen selectin

g

a

g

round tester, ensure

that the resolution and accurac

y

are

s

uitable for the a

pp

lication. Instrument

errors can lead to unnecessar

y

expense in the desi

g

n or maintenance

o

f

g

round systems or, worse still,

u

ns

a

fe inst

a

ll

a

ti

o

ns.

U

se a

M

e

gg

e

r

®

DET2/2 if testin

g

low

v

alues

(

<1



)

, or in the

p

resence o

f

i

nduced noise. A hi

g

h level of noise

ﬁ lterin

g

is required for accurate results

i

n re

a

l life sit

ua

ti

o

ns.

L

AZY SPIKE METH

OD

Certain ﬁ eld conditions such as asphalt preclude the use of driven

g

round rods when

attemptin

g

to test a

g

round system. In the past, the operator would have been

u

nable to make the required test. New technolo

g

y has led to the development of the

“

lazy spike” method of

g

round testin

g

, an approach that allows for effective testin

g

even under these t

yp

es of adverse conditions.

L

azy spike takes advanta

g

e of the exceptional resistance tolerances built into

the Me

gg

e

r

®

Ground Testers’ current and volta

g

e circuits in order to provide the

o

perator with a means of dealin

g

with the oft-encountered problem of no available

s

oil to make contact. The “s

p

ike”

(

contact

p

robe

)

doesn’t have to break the surface

i

n order to take a valid measurement. Suppose the test is bein

g

performed in a

con

g

ested urban area, a sprawlin

g

parkin

g

lot, or an airport. Older-technolo

g

y

testers used to require fairly hi

g

h volta

g

es and currents in order to operate. Contact

resistance with the surroundin

g

soil posed a problem, and mandated a solidly driven

probe. With recent technolo

g

y, however, sensitivities have improved so that mere

s

urface contact is frequently sufﬁ cient. And as could be expected, Me

gg

er models

o

ffer the best ca

p

abilities on the market.

W

hen makin

g

a measurement usin

g

the lazy spike method, simply lay the probes

o

n the surface at the normal distances. Pourin

g

water on the probes will improve

the contact. Hook the leads to the probes and measure the resistance of the

g

round

electr

od

e

u

n

d

er test.

N

ow, suppose you have set up to test, say, li

g

htin

g

rounds on an expansive mall

parkin

g

lot. There is no soil surface nearby, so the contact probes are laid on the

s

urface and wetted down. Oops! The Me

gg

er Ground Tester’s convenient and

i

ndispensable warnin

g

indicators li

g

ht, informin

g

the operator that insufﬁ cient

contact has been made. Is the o

pp

ortunit

y

lost? No!

S

im

p

l

y

substitute a coiled

metal chain for the strai

g

ht spike, clip on the lead, and wet down the area.

Coiled metal chain

p

rovides an excellent surface contact for the conductance o

f

electrical current, and even better, it can be inﬁ nitely varied. Just add more len

g

th,

u

ntil contact resistance is brou

g

ht within the tester’s already broad ran

g

e, and the

w

arnin

g

indicators extin

g

uish.

P

roceed with the test! Me

gg

er’s top-of-the-line capabilities are amenable to the kind

o

f variety and ﬂ exibility that will keep you operatin

g

.

S

ect

io

n 4.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

254

Section 4

Ground Testing Equipment

S

OIL RESISTIVITY TESTING

(

4

p

oint method

)

T

he most common method utilized for measurin

g

soil resistivity is the Four Point Method usin

g

the equally spaced Wenner

Arran

g

ement. This method is commonly referred to as the Four Pin Method. This method is the most accurate method in

practice for measurin

g

the avera

g

e soil resistivity of lar

g

e volumes of earth. This method utilizes a specialized

g

round test

i

nstrument that has a four-terminal arran

g

ement. Small electrodes are driven into the earth, all at depth B and spaced (in a

s

trai

g

ht line) at equal distance intervals A. The test current (I) is passed between the two outer electrodes (C1 and C2) and

the volta

g

e (V) is measured between the two inner electrodes (P1 and P2). The instrument knowin

g

the volta

g

e and current

calculates the resistance from Ohms law (V/I) and

g

ives the resistance (R) in ohms.

F

our Point Method usin

g

Equally Spaced Pin Arran

g

ement

T

he avera

g

e soil resistivity



(

ohm•cm) is calculated by the followin

g

formula where R is the resistance measured in ohms,

(

A) is the pin spacin

g

expressed in centimeters and (B) is the depth that the pins are inserted into the soil also expressed in

centimeters

a

n

d

π

is the c

o

nst

a

nt

3

.141

6

.

(

A and B in cm

)

T

his soil resistivit

y

(



) value is an indication of the avera

g

e soil resistivity to a depth which is equal to the pin separation

distance

(

A

)

. If the condition whereb

y

the

p

in se

p

aration distance

(

A

)

is more than 20 times the

p

in de

p

th

(

B

)

then the formula

for resistivity above can be simpliﬁ ed to the followin

g

:

(

A in cm

)

In practice pin separation distance A is measured in feet, so the followin

g

formula can be used to calculate the avera

g

e soil

resistivit

y

when A is ex

p

ressed in feet. The constant takes into account the conversion from feet to centimeters.

(

A in feet

)

S

ect

io

n 4.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

255

Section 4

Ground Testing Equipment

T

he DET2/2 is ideal for testin

g

complex

s

ystems such as encountered in lar

g

er

sub

st

a

ti

o

ns

o

r telec

o

mm

u

nic

a

ti

o

ns

g

roundin

g

systems.

Hi

g

h Sensitivity Ground Resistance Tester

T

h

e

M

e

gg

e

r

®

DET2

/

2 remains the line leader with its remarkable 40 V tolerance feature

and .001 resolution readin

g

s. In addition, the DET2/2 has matchless added capabilities

that make it virtually undefeatable in ﬁ eld testin

g

in the worst electrical environments.

T

he features of the DET2/2 include an interference ﬁ lter

(

on/off

)

and test current

control (hi

g

h/low). But above all, the test current frequency is ad

j

ustable in half-Hertz

i

ncrements over the full ran

g

e from 105 to 160 Hz. If soil transients are affectin

g

the

measurement, a dis

p

la

y

annunciator alerts the user. The o

p

erator need onl

y

dial to a

different test frequency, away from the troublesome harmonic, while observin

g

the

annunciator disappear and the readin

g

stabilize.

W

hen testin

g

in extreme electrical environments around utility substations or heavy

i

ndustrials, the extra ca

p

abilities of the DET2/2 will

q

uickl

y

p

rove indis

p

ensable.

Part No. Range Resistance Power Source Display Wt.

D

ET2

/2

0

.

0

1

0



- 19.99 k



R

echar

g

eable Batter

y

D

i

g

ital 11 l

b

s.

M

e

gg

er

®

Ground Testin

g

Equipment

Testing Application Application

Examples Resistivity Testing

Requirements

Instrument

Type

L

ar

g

e, complex

g

roundin

g

sy

s

t

ems; ex

t

reme ac

i

nterference volta

g

e presen

t

L

ar

g

e substations;

s

witch

y

ard

Yes

H

i

g

hest accuracy and

precise

p

res

o

l

u

ti

o

n

re

q

uired

4

-termin

a

l

hi

gh

s

ensitivit

y

•

See pa

g

e 259 for Ground Test Kits.

Part No. Range Resistance Power Source Display Wt.

250260

0

.

5



-

500



4C

B

a

tterie

s

Analo

g

3

l

b

s.

Testing Application Application

Examples Resistivity Testing

Requirements

Instrument

Type

S

imple

g

round system

P

ole

g

rounds;

residential wirin

g

system

s

No

H

i

g

h resolutio

n

re

q

uired

3

-termin

a

l

Three Terminal Gr

o

und Resistance Tester

T

he Three-Termin

a

l Gr

ou

n

d

Resist

a

nce Tester is the ec

o

n

o

mic

a

l ch

o

ice f

o

r electric

a

l

contractors, plant electricians, telephone and CATV technicians makin

g

routine

g

round resistance tests on sin

g

le electrodes and other simple

g

roundin

g

systems. The

i

nstrument is eas

y

to use for

q

uick measurement of resistances from 0.5 to 500 ohms.

D

esi

g

ned for simplicity of use, the instrument is operated by a sin

g

le three-position

s

witch to read the measurement, check the

p

robe resistance and turn the instrument

o

ff. Measurements are displayed directly in ohms; ran

g

e chan

g

in

g

, multipliers or

calibration ad

j

ustments are not necessary.

S

ect

io

n 4.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

256

Section 4

Ground Testing Equipment

DET4TR2

R

echar

g

eable batter

y

DET4TD2

D

r

y

cell batter

y

All models have a ru

gg

ed, ﬁ eld-ready case desi

g

n that

assures tou

g

hness and facilitates easy use. The lar

g

e selector

s

witch and LCD promote ease of operation and viewin

g

, to

reduce error and enhance efﬁ cienc

y

in the ﬁ eld. Automatic

i

ndicators warn the o

p

erator of insufﬁ cient

p

robe contact.

T

he uniquely desi

g

ned selector permits two-, three-, and

four-terminal tests to be

p

erformed b

y

selection alone.

All models are rated IP54 a

g

ainst moisture and dirt

penetration, makin

g

them a match for ﬁ eld weather and

environmental conditions that would

q

uickl

y

render a lesser

i

nstrument out of service. They come provided with carryin

g

case, leads and stakes, so as to be full

y

read

y

for ﬁ eld use

up

on

p

urchase. A variet

y

of extra leads are available to meet

u

nusual ﬁ eld challen

g

es.

"

Grounds" are considered normall

y

"dead", when in fact

the

y

are often "live", a situation that invites accident and

i

n

j

ury. These new instruments are provided with an additional

100 V check to enable the o

p

erator to verif

y

safet

y

before

proceedin

g

. For protection a

g

ainst arc ﬂ ash/arc blast, the

u

nits

a

re r

a

te

d

t

o

IEC1

0

1

0

-1 CAT IV 1

00

V.

M

easurement ran

g

e is from 0.01



t

o

2

0

k



a

t

2

%

accurac

y

. Noise

p

rotection of 40 V

p

eak-to-

p

eak is the best on

the m

a

rket.

Selection Guide DET4TR2 DET4TD2

2

-wire Resist

a

nc

e

•

3

-wire Resist

a

nc

e

•

4

-w

i

re Res

i

st

a

nc

e

•

R

esistance Ran

g

e

&

Accurac

y

0

.

0

1 t

o

2000

Ω

2% ± 3 di

g

it

s

0

.

0

1 t

o

2000

Ω

2% ± 3 di

g

it

s

E

arth Volta

g

e Ran

g

e

0

t

o

1

00

V

0

t

o

1

00

V

D

is

p

la

y

D

i

g

ital

D

i

g

ital

M

e

gg

er

®

Ground Testin

g

Equipment

DET4 C

o

ntract

o

r Ser

i

es

S

ect

io

n 4.2

T

he four-terminal model adds soil resisitivity measurement to

g

round

resistance and bondin

g

. With this added function, the tester has

full capability for all measurements necessary for location, desi

g

n,

i

nstallation, and maintenance of a

g

roundin

g

system.

F

eat

u

re

s:

•

IP

5

4 r

a

te

d

•

2, 3 and 4 point testin

g

•

Resistance measurement ran

g

e to

2

00,000

Ω

•

Selectable 25 V or 50 V out

p

u

t

•

Sim

p

le one button o

p

eratio

n

•

Hardwearin

g

carry cas

e

•

Delivere

d

with FREE c

a

li

b

r

a

ti

o

n certiﬁ c

a

t

e

Kit incl

ud

e

s:

•

Le

ad

a

n

d

st

a

ke ki

t

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

25

7

257

Section 4

Ground Testing Equipment

Included Access

o

ries

:

(1) Carryin

g

case (DET10C & DET20C

)

(

1

)

Calibration loo

p

(

DET10C & DET20C

)

(

1

)

Batter

y

(

ﬁ tted

)

(

DET10C & DET20C

)

(

1

)

USB interface cable

(

DET20C

)

(1) Download Mana

g

er Software (DET20C

)

Description

The Megger models DET10C and 20C measure earth/

ground resistance and current ﬂ ow using clamp-on

technology. The instruments induce a test current

into the system without the need to disturb existing

connections. Either unit is a useful addition to the more

traditional methods of earth/ground resistance testing

that may require disconnection and the use of stakes

or ground rods. Simply clamp around the conductor or

stake/rod and measure the resistance to ground fast

and accurately.

The DET10C and 20C can also be used to measure

earth/ground resistance in multiple loop installations

without disconnecting the earth or ground. This allows

the user to perform the test quickly and easily in

total safety, with the added convenience of having a

single point of measurement to read the earth/ground

resistance.

Each instrument also provides a true RMS current

measurement reading to better indicate potential

measurement problems and provide a useful overview

of the dynamics of the general earth/ground system.

The units are rugged, compact and have conﬁ gurable

audible alarms. They also feature auto shutdown

(which is also conﬁ gurable), data storage and self

calibration on power-up, and are supplied with a

calibration loop – all contained in a rugged carry case.

The DET20C also comes with a USB interface cable and

is compatible with Megger Download Manager Software

(included) allowing further analysis and storage of data.

Application

The DET10C and 20C have a variety of applications

including:

• Use to measure resistance and continuity of

grounding loops around pads and buildings.

• Use on multi-grounded systems without disconnecting

the ground rod/stake under test.

• Use to measure leakage current ﬂ owing to ground or

circulating in ground systems.

• Use on cell towers, RF transmitters and

telecommunications sites.

• Use to inspect and verify lightning protection

systems.

• Use on a variety of consumer installations, including

pools, spas, etc.

Features & Beneﬁ ts

• Easy and fast clamp-on

operation. No need for cables

or auxiliary rods/stakes.

• Large LCD display screen that

can be read in bright sunlight.

• Measures ground resistance

from 0.025 to 1550



.

• Direct reading of continuity

and ground loop resistance.

• Measures ground leakage or

phase current from 0.2mA to

35A.

• Large jaw opening to

accommodate a variety of

conductors.

• Indication of high noise

content that may affect

readings.

• Lightweight; only 750g

(1.65lbs), yet exceptionally

rugged for regular ﬁ eld use.

• Hold function for difﬁ cult to

reach installations.

• Auto-off to save on battery power.

• Conﬁ gure high and low alarms with audible indication

for fast ﬁ eld checks.

• On board storage of test results (up to 8180 records).

• Calibration check loop to insure proper operation.

• Rugged, yet lightweight storage case contains

complete testing kit.

• USB interface for download of test data for later

analysis (DET20C).

Part No. Description Approx. Each Wt. (lbs.)

D

ET1

0C

Clam

p

-On Ground Resistance Teste

r

1-1

/2

D

ET

20C

Clam

p

-On Ground Resistance Teste

r

1-1

/2

M

e

gg

er

®

Earth

/

Ground Resistance

&

Leaka

g

e Current Clamp Testers

S

ect

io

n 4.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

58

258

Section 4

Ground Testing Equipment

(

1

)

Loo

p

resistance non-inductive, external ﬁ eld <50 A/m

,

external electrical ﬁ eld <1 V/m, conductor centered in

j

aws.

(

2

)

Resistance measurement fre

q

uenc

y

: 1.667 KH

z

Sp

eciﬁ cations

General Speciﬁ cations:

p

C

o

n

du

ct

o

r size:

35

mm



a

pp

r

o

x.

B

atter

y

t

yp

e: 9V IEC 6 LR61 alkalin

e

D

isplay type: 4 di

g

its 9999 counts LC

D

R

an

g

e selection: Automatic within functio

n

Overload indication: "OL" on dis

p

la

y

P

ower consum

p

tion: 40 mA

B

atter

y

life: 3000 measurements a

pp

rox.

Auto

p

ower down: 5 minutes a

pp

rox.

S

amplin

g

time: 0.5 second

s

O

peratin

g

temperature: 0 to 50°

C

S

tora

g

e temperature: -

2

0° C to 60° C

Operatin

g

humidity: Less than 85% R

H

S

tora

g

e humidity: Less than 75% R

H

D

imensions: 10.8" L x 3.9" W x 1.9"

H

2

7

6

mm L x 1

00

mm W x 47mm

H

D

ata lo

gg

in

g

capacity DET10C: 116 record

s

D

ata lo

gg

in

g

capacity DET20C: 8180 record

s

Electrical Speciﬁ cations:

p

(

3) Auto ran

g

e, 50/60Hz, true RMS to crest factor <3.5

T

he DET20C bein

g

used to test a facility

g

round.

T

he DET20C bein

g

used to test a pole

g

round.

Range (2) Resolution Accuracy (1)

0

.

025

-

0

.

250

Ω

0

.

002

Ω

± 1.

5

% ±

0

.

05

Ω

0

.

25

- 9.999

Ω

0

.

02

Ω

± 1.

5

% ±

0

.1

Ω

1

0

- 99.99

Ω

0

.

0

4

Ω

±

2

.

0

% ±

0

.

3

Ω

1

00

- 199.9

Ω

0

.4

Ω

±

3

.

0

% ± 1.

0

Ω

200

- 4

00

Ω

2

Ω

±

5

.

0

% ±

5

Ω

400

-

600

Ω

5

Ω

± 1

0

% ± 1

0

Ω

600

- 1

500

Ω

20

Ω

±

20%

Alarm Type Range Resolution

H

i

g

h Alarm

0

- 1

550

Ω

1

Ω

Lo

w Al

a

rm

0

- 1

550

Ω

1

Ω

Leakage Current

Range (3) Resolution Accuracy

0

.

200

- 1.

000

mA

0

.

00

1 mA ±

2

.

0

% ±

0

.

05

mA

1.

00

- 1

0

.

00

mA

0

.

0

1 mA ±

2

.

0

% ±

0

.

03

mA

1

0

.

0

- 1

00

.

0

mA

0

.1 mA ±

2

.

0

% ±

0

.

3

mA

1

00

- 1

000

mA 1 mA ±

2

.

0

% ±

3

mA

0

.

20

-

35

A

0

.

0

1 A ±

2

.

0

% ±

0

.

03

A

M

e

gg

er

®

Earth

/

Ground Resistance

&

Leaka

g

e Current Clamp Testers

S

ect

io

n 4.3

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

25

9

259

Section 4

Ground Testing Equipment

Accessory test kits are desi

g

ned for doin

g

three point measurements on lar

g

er sites.

G

TKIT Incl

ud

e

s:

(2) 300' or 500' lon

g

test lead reels. Durable reel with leads made from #18 AWG

(

65/36

)

test lead wire.

(12) Test spikes. Spikes are 24" lon

g

and made of steel with a dipped zinc ultra-seal

ﬁ ni

s

h.

Part No. Description Qty. Approx. Each Wt. (lbs.)

GTKIT

300

T

est Kit with 300' lon

g

test leads & 12 spike

s

EA

20

GTKIT

500

T

est Kit with 500' lon

g

test leads & 12 spike

s

EA

25

Part No. Description Qty. Approx. Each Wt. (lbs.)

G

RDTE

S

TPI

N

24" Ground Test S

p

ike

EA

1

Har

g

er Ground Test Kits

S

ect

io

n 4.

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

260

Section 4

Ground Testing Equipment

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

26

1

261

Section 5

Ultraweld® Exothermic Connections

S

ect

io

n 5

Ex

o

thermic C

o

nnecti

o

ns

In

d

ex

Descr

i

pt

i

on Pa

g

e

5

.1

C

onnection T

yp

e

s

.............................................................................

262

5

.2 Ex

o

thermic Pr

o

cesse

s

.......................................................................

2

7

2

5

.3 Mold Numberin

g

System

...................................................................

2

7

5

.4 L

o

w Sm

o

ke M

o

l

ds

.............................................................................

2

7

6

5

.

5

C

o

nnecti

o

ns: C

ab

le t

o

C

ab

l

e

.............................................................

2

7

C

ab

le t

o

Gr

ou

n

d

R

od

...................................................

28

2

Gr

ou

n

d

R

od

t

o

Gr

ou

n

d

R

od

..........................................

286

Cable to Steel Surface / Pi

pe

........................................

28

7

Cable to Lu

g

or Busba

r

................................................

2

9

7

C

ab

le t

o

B

u

s

bar

...........................................................

2

99

B

u

s

ba

r t

o

B

u

s

bar

.........................................................

302

C

ab

le t

o

Re

bar

............................................................

304

C

ab

le t

o

R

a

il

...............................................................

3

1

0

5

.

6

U

ni-Sh

o

t

s

.........................................................................................

3

1

2

5

.7 Tinned Copper Lu

g

s (Strai

g

ht, Offset, Bent & Bent J

)

..........................

3

1

4

5

.8 E

q

ui

p

ment Ground Plates, Molds & Assemblie

s

...................................

3

1

6

5

.9 Aircraft Ground Rece

p

tacle

................................................................

320

5

.10 Flexible Gate Jum

p

er

s

.......................................................................

32

1

5

.11 Materials, Tools & Accessorie

s

...........................................................

322

5

.12 Technic

a

l Inf

o

rm

a

ti

on

.......................................................................

333

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

26

2

262

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

AD N

o

AH No

B

A Yes

302

B

A

U

N

o

B

B Yes

302

B

C

N

o

B

BDEH

S

N

o

B

BDV

S

N

o

B

BE N

o

B

BHTV

S

N

o

B

BT N

o

B

BTH

S

N

o

B

U

V

S

N

o

B

BVTV

S

N

o

BC

N

o

BC

B N

o

BC

E N

o

BC

F N

o

BCU

N

o

BC

X N

o

B

D Yes

299

B

DELV

S

N

o

B

DERV

S

N

o

B

DW N

o

B

E Yes

300

B

H Yes

300

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

263

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

B

HBBVTD N

o

B

HEBHBT N

o

B

HEBHT N

o

B

HEBVTD N

o

B

HEBVTT N

o

B

HEBVT

U

N

o

B

HEX

C

N

o

B

HFA N

o

B

HFBHF N

o

B

HFBHT N

o

B

HFBHX N

o

B

HFBHX

C

N

o

B

L N

o

B

LDV

S

N

o

B

LH

S

N

o

B

LLV

S

N

o

B

LRV

S

N

o

B

MB N

o

B

N N

o

BO

N

o

B

P N

o

BS

Yes 27

7

B

T Yes

303

B

TE N

o

BU

Yes

301

BU

W N

o

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

264

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

B

V N

o

B

VFBVF N

o

B

VFBVFT N

o

B

VFBVT N

o

C

AHD N

o

C

A

C

IHD N

o

C

AHT N

o

C

A

C

IHT N

o

C

AVA N

o

C

A

C

IVA N

o

C

AV

U

N

o

C

A

C

IV

U

N

o

C

H N

o

C

IH

U

N

o

C

IVA N

o

C

IVD N

o

C

IVD

O

N

o

C

IVH N

o

C

IVL N

o

C

IVR N

o

C

IVT N

o

C

IV

U

N

o

CS

N

o

C

T N

o

DPRDT N

o

DPRDVT N

o

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

265

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

DPRT N

o

DX N

o

DX1

C

N

o

E

G

PB

S

N

o

E

G

P

C

B Yes

3

1

7

E

G

P

C

T Yes

3

1

7

E

G

P

C

VD N

o

E

G

P

C

V

U

N

o

E

G

P

G

RT N

o

E

G

PHB N

o

E

G

PID Yes

3

1

7

E

G

PI

O

Yes

3

1

7

E

G

P

SG

N

o

E

G

PVB

S

N

o

FG

RB

S

Yes

3

2

0

FG

R

G

D Yes

3

2

0

FG

R

GO

Yes

3

2

0

FG

RI

G

D Yes

3

2

0

FG

RI

GO

Yes

3

2

0

G

11 Yes

3

1

2

G

21 Yes

3

1

2

G3

1 Yes

3

1

2

G

41 Yes

3

1

2

G

A

SO

N

o

G

B N

o

GC

B N

o

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

266

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

GC

BA N

o

GC

D N

o

GC

H N

o

GC

T N

o

GCU

N

o

GC

V N

o

G

D Yes 2

82

G

E N

o

G

F Yes 2

83

GG

Yes 2

86

GG

H N

o

G

H N

o

G

HLE N

o

G

H

S

D N

o

G

H

SO

N

o

G

H

S

RT N

o

G

HV

S

X N

o

G

LA N

o

G

LV N

o

GO

Yes 2

84

GOC

N

o

GO

T N

o

GO

X

O

N

o

GO

XX N

o

G

P N

o

G

PH

S

D N

o

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

26

7

267

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

G

PT N

o

G

RH

90

B N

o

G

RHT N

o

G

R

O

T N

o

G

R

S

N

o

G

R

S

T N

o

G

RT N

o

G

RX

O

N

o

GS

Yes 2

85

GSC

N

o

GSS

D N

o

G

T Yes 2

86

G

T

C

N

o

GU

N

o

GU

BV N

o

GUC

N

o

G

V N

o

G

V

S

A

S

N

o

G

V

S

D N

o

G

V

SO

N

o

G

V

S

P N

o

G

V

SS

N

o

HB Yes

287

HB

C

P N

o

HB

U

V

S

N

o

HBV

S

N

o

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

68

268

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

H

C

HP N

o

H

C

LV

S

4

5

N

o

H

C

TV

S

4

5

N

o

HD Yes

287

HPH

C

X N

o

HR

C

T N

o

HRDHT N

o

HRH

90

B N

o

HRH

C

X N

o

HRPHT N

o

HRT N

o

HRV

30

TL N

o

HRV

30

TR N

o

HRV

90

B N

o

H

S

VB N

o

H

S

V

C

N

o

HT Yes

289

HT

C

P N

o

H

U

Yes

289

HVBB N

o

HVBM N

o

HVBT N

o

LB

J

Yes

298

LE Yes

297

L

U

N

o

LV N

o

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

26

9

269

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

P

B Yes

2

7

P

D N

o

P

HD N

o

P

RLE N

o

P

RPT N

o

PS

Yes 27

8

P

T Yes

2

7

8

PU

N

o

P

V N

o

P

VD N

o

P

VDD N

o

P

VD

U

N

o

RATD N

o

RAT

U

N

o

RB Yes

305

R

C

B N

o

R

C

D N

o

R

CU

N

o

RE Yes

306

RH

C

VT N

o

RMFPL N

o

RMFPLB N

o

RMFPR N

o

RMFPRB N

o

RMFT N

o

RMFTB N

o

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

7

0

270

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

RMVH Yes

310

RMVL Yes

311

RMVR Yes

311

RMVLB N

o

RMVRB N

o

R

O

Yes

307

R

OC

N

o

RP Yes

308

R

S

Yes

309

RT Yes

2

7

9

R

UC

N

o

RVT N

o

S

R

G

N

o

VA Yes

290

VA

C

P N

o

VB

S

N

o

V

C

DV

S

4

5

N

o

V

C

TV

S

4

5

N

o

VD Yes

290

VD

O

N

o

VH Yes

293

VH

O

N

o

VL Yes

293

VL

O

N

o

VR Yes

293

VR

45

DT N

o

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

71

271

Section 5

Ultraweld® Exothermic Connections

Connection Catalo

g

Ty

pe Item Pa

ge

C

onnect

i

on T

yp

es

VR

C

D N

o

VR

C

T N

o

VR

CU

N

o

VRH

90

B N

o

VRV

45

T N

o

VRV

C

AD N

o

VRV

C

A

U

N

o

V

S

A

U

N

o

V

S

HB N

o

V

S

HB

S

N

o

VT Yes

295

VT

O

N

o

V

U

Yes

295

V

UO

N

o

X

O

Yes 2

80

XX Yes

281

S

ect

io

n 5.1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

72

272

Section 5

Ultraweld® Exothermic Connections

Exothermic Process

S

ect

io

n 5.2

Ex

o

thermic Pr

o

cess

The Exothermic Process is an effective and safe method of weldin

g

copper to copper or

copper to steel for the purpose of producin

g

permanent electrical connections. Exothermically

w

elded connections are produced from the ener

g

y and molten copper metal liberated from an

exothermic reaction between

p

owdered co

pp

er oxide and aluminum. The exothermic reaction

takes

p

lace at a theoretical tem

p

erature of 4600°F and as a result, molten co

pp

er allo

y

is

cre

a

te

d

a

n

d

u

se

d

t

o

melt the c

o

n

du

ct

o

rs

a

n

d

c

a

st the ﬁ nishe

d

c

o

nnecti

o

n. The ex

o

thermic

reaction takes place in a semi-permanent

g

raphite mold that will last 50 or more welds i

f

properly cared for. The process is simple and easy to implement providin

g

an on-site means to

make welded electrical connections without requirin

g

external power, equipment or the special

trainin

g

usually required for brazin

g

and weldin

g

. The process will provide a ﬁ nished connection

that will never corrode, loosen or increase in resistance. The ﬁ nished connection also

p

rovides

an ampacity that exceeds that of the conductors bein

g

j

oined.

U

ltr

a

Sh

o

t

®

(

Dro

p

-In

)

NU

WT

ube

™

(

Pour & Shoot

)

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

7

3

273

Section 5

Ultraweld® Exothermic Connections

N

ote: When exothermic weldin

g

, always wear proper clothin

g

, safety

g

lasses and

g

loves.

H

ar

g

er offers Ultraweld trainin

g

. Please contact the factory for more information.

NUWTube P

o

ur & Sh

oo

t Pr

o

cess

Exothermic Process

S

ect

io

n 5.2

S

te

p

1

:

•

Torch dr

y

the mold before

makin

g

the ﬁ rst connectio

n

S

te

p

2

:

•

Clean and dr

y

conductor

s

•

Insert c

o

n

du

ct

o

r int

o

m

o

l

d

•

Close handle clam

p

and lock

m

o

l

d

S

te

p

4

:

•

Remove Clear

p

lastic ca

p

from

N

U

WT

ub

e

•

P

ou

r wel

d

met

a

l int

o

m

o

l

d

S

te

p

6

:

•

I

g

nite material located on top

of the lid usin

g

a ﬂ int i

g

niter

(

FLTIG

)

S

te

p

7

:

•

After the c

o

nnecti

o

n is

com

p

lete, o

p

en the mold and

rem

o

ve the c

o

nnecti

on

•

Remove sla

g

and clean

mold before makin

g

the next

c

o

nnecti

on

Com

p

lete NUWTUBE connectio

n

S

te

p

5

:

•

Remove Oran

g

e cap from

N

U

WT

ub

e

•

Pour 2/3 of the startin

g

material on to

p

of weld metal

•

Cl

o

se li

d

•

Sprinkle remainin

g

startin

g

powder in the lid's i

g

nition

p

ocket

S

te

p

3:

•

Insert

d

isk int

o

m

o

l

d

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

7

4

274

Section 5

Ultraweld® Exothermic Connections

UltraShot® Exothermic Process

N

ote: When exothermic weldin

g

, always wear proper clothin

g

, safety

g

lasses and

g

loves.

H

ar

g

er offers UltraShot trainin

g

. Please contact the factory for more information.

U

ltraShot Dro

p

-In Process

S

te

p

1:

•

Clean and dr

y

conductors

a

n

d

m

o

l

d

•

Insert c

o

n

du

ct

o

rs int

o

m

o

l

d

S

te

p

2

:

•

Close handle clam

p

and

l

o

ck m

o

l

d

•

Insert UltraShot dro

p

-in

int

o

m

o

l

d

S

te

p

3

:

•

Att

a

ch c

o

r

d

t

o

U

ltr

a

Sh

o

t

i

g

nite

r

S

te

p

4:

•

Push and hold both i

g

niter

bu

tt

o

ns

a

t the s

a

me time

S

te

p

5:

•

Re

a

cti

o

n is m

ade

•

O

p

en mold and remove

c

o

nnecti

on

•

Remove sla

g

before next

c

o

nnecti

on

A com

p

leted UltraShot connectio

n

S

ect

io

n 5.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

7

5

275

Section 5

Ultraweld® Exothermic Connections

Mold Numberin

g

Syste

m

T

he Part Number

g

ives, in code, the complete information of the mold.

•

T

yp

e of connection, conductor size

(

s

)

and mold

p

rice ke

y

.

•

Some connection t

yp

es have more than 2 characters.

•

A

dd

s

u

fﬁ x SX f

o

r L

o

w Sm

o

ke m

o

l

d

s.

RT 4

/

0 2

/

0 B

Typ

e

4/

0

S

tr

a

n

d

e

d

Run

2

/

0

S

tr

a

n

d

e

d

T

a

p

Typ

e

3

/

4"

Gr

ou

n

d

Rod

1

/

0

S

tr

a

n

d

e

d

T

a

p

Type

3

/

0

C

ab

l

e

Typ

e

Vertic

a

l

Pipe

3

"

P

i

pe

P

ri

ce

K

e

y

B

P

ri

ce

K

e

y

B

P

ri

ce

K

e

y

B

P

ri

ce

K

e

y

B

#2 S

o

li

d

C

o

n

du

ct

or

G

O 34 1

/

0 B B

S

2

S

B VA 3

/

0 V 3 B

S

R

G

2

0

1

6

K SX

Typ

e

2" x

0

.

0

1

6

"

C

o

pp

er

S

tri

p

Run

&

Ta

p

Lo

w Sm

o

k

e

P

ri

ce

K

e

y

K

FGRGO 34 4

/

0

F

Type

3

/

4"

Gr

ou

n

d

Rod

4/

0

Co

ncentric

T

a

p

P

ri

ce

K

e

y

F

Mold Numbering System

S

ect

io

n 5.3

Mo

l

d

Pric

e

K

e

y

C

od

e f

or

S

econdar

y

C

o

n

du

ct

or

Co

nnecti

on

Typ

e

C

od

e f

or

P

rimar

y

C

o

n

du

ct

or

XX-XX XX X -

S

X

Lo

w Sm

o

k

e

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

7

6

276

Section 5

Ultraweld® Exothermic Connections

Low Smoke Molds

Har

g

er Li

gh

tnin

g

& Groundin

g

offers a line of Low Smoke Ultraweld molds for indoor use or

conﬁ ned spaces. The process uses an inte

g

rated ﬁ lter system alon

g

with a specially desi

g

ned

mold. Standard UltraShot weld metal is used in the s

p

ecial mold to

p

roduce a ﬁ nished

c

o

nnecti

o

n with minim

a

l sm

o

ke emissi

o

n.

•

T

o order Low Smoke Ultraweld molds, add the sufﬁ x "SX" to the desired mold part numbers.

T

Exam

p

le: Ultraweld mold GD584/0B becomes GD584/0B

S

X

Please N

o

te

:

Molds usin

g

US150 weld metal & lar

g

er will chan

g

e the mold price

ke

y

. Exam

p

le: Ultraweld mold RT4/04/0

B

S

X becomes RT4

/

04

/

0

C

S

X. See ch

a

rt

b

el

o

w.

• The ﬁ lter should be chan

g

ed every connection to ensure the best performance.

S

ect

io

n 5.

4

Part No. Qty. Approx. Each Wt. (lbs.)

U

SC

O

NTR

O

LLER

EA

11

Filter Part No. Mold Size

USS

XFLR1 A, L, M,

&

R

U

SSXFLR

2

B

, E, K, P

&

Q

U

SSXFLR

3

C, D, F, Y

&

Z

L

o

w Sm

o

ke Filters

•

Sold as 10

p

ack.

Regular Mold Low Smoke Mold

B

C

K

D

E

F

P

Y

Q

Z

Price Key Chan

g

es for

L

o

w Sm

o

ke M

o

ld Weld Meta

l

Si

zes US150 & Lar

g

er

Lo

w Sm

o

ke

Mo

l

d

U

SC

O

NTR

O

LLER

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

77

277

Section 5

Ultraweld® Exothermic Connections

PB

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Molds with Price Ke

y

"

L

"

S

O

LD WITH HANDLES.

•

If Handles not re

q

uired, add sufﬁ x "-X" after the

Mo

l

d

P

a

rt N

o

.

•

H

a

n

d

les f

o

r "

L

"

Price Ke

y

molds

DO

N

O

T INCL

U

DE

F

lint I

g

niters.

•

For mold Wear Plates, add sufﬁ x "WP" to the end o

f

the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

FLTIG - Flint I

g

niter when Price Key is "

L

"

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Parallel Ta

p

o

f

H

orizontal Cables

)

BS / PB Cable to Cable

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

BS

-

4

L

BS

-

2S

L

BS

-

2

L

B

S-1

/

0

B

S-2

/

0

B

S-3

/

0

B

S-4

/

0

B

S-

25

CM

B

S-

3

CM

B

S-

35

CM

B

BS

-

5C

M

B

BS

-7

5C

M

C

BS

-1MM

C

U

S

25

U

S

32

U

S

32

US

4

5

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

300

U

S4

00

NU

WT

U

BE

25

NU

WT

U

BE

32

NU

WT

U

BE

32

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

U

ltraSh

o

t

NUWTUBE

#

6

#

6

P

B-

66

B

U

S

25

NU

WT

U

BE

25

#4

#8 Sol

#

6

S

o

l

#

6

#4

P

B-48

S

B

P

B-4

6S

B

P

B-4

6

B

PB

-

44

B

U

S

32

U

S

32

U

S

32

U

S

32

NU

WT

U

BE

32

NU

WT

U

BE

32

NU

WT

U

BE

32

NU

WT

U

BE

32

#2 S

o

l #2 S

o

l

P

B-

2S2S

B

U

S

65

NU

WT

U

BE

65

#

2

#8 Sol

#

6

S

o

l

#

6

#4

#

2

P

B-28

S

B

P

B-

26S

B

P

B-

26

B

P

B-

2

4

B

P

B-

22

B

U

S

32

U

S

32

U

S

32

US

4

5

U

S

65

NU

WT

U

BE

32

NU

WT

U

BE

32

NU

WT

U

BE

32

NUWTUBE45

NU

WT

U

BE

65

1

/

0

#8 Sol

#

6

S

o

l

#

6

#4

#2 S

o

l

#

2

1

/

0

P

B-1

/

08

S

B

P

B-1

/

06

S

B

P

B-1

/

06

B

P

B-1

/

0

4

B

P

B-1

/

02

S

B

P

B-1

/

0

2

B

P

B-1

/

01

/

0

B

US

4

5

US

4

5

US

4

5

U

S

65

U

S

65

U

S

65

U

S9

0

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

2

/

0

#8 Sol

#

6

S

o

l

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

P

B-2

/

08

S

B

P

B-2

/

06

S

B

P

B-2

/

06

B

P

B-2

/

0

4

B

P

B-2

/

02

S

B

P

B-2

/

0

2

B

P

B-2

/

01

/

0

B

P

B-2

/

02

/

0

B

U

S

65

U

S

65

U

S

65

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

4/

0

#8 Sol

#

6

S

o

l

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

4/

0

P

B-4

/

08

S

B

P

B-4

/

06

S

B

P

B-4

/

06

B

P

B-4

/

0

4

B

P

B-4

/

02

S

B

P

B-4

/

0

2

B

P

B-4

/

01

/

0

B

P

B-4

/

02

/

0

B

P

B-4

/

04

/

0

B

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

US

11

5

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

BS Connect

i

on T

yp

e

PB Connect

i

on T

yp

e

B

S

(

Butt End S

p

lice o

f

H

orizontal Cables

)

L

iste

d

4

67

L

iste

d

4

67

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

78

278

Section 5

Ultraweld® Exothermic Connections

Cable to Cable PS / PT

PT

P

S

M

o

ld Inf

o

rmati

o

n

:

•

P

S

m

o

l

d

s liste

d

a

re f

o

r s

o

li

d

o

r c

o

ncentric str

a

n

d

e

d

co

pp

er conductors.

•

PT

molds listed are for stranded cable. For solid

T

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Molds with Price Ke

y

"

L

"

&

"

M

"

S

O

LD WITH HANDLES.

•

If Handles not re

q

uired, add sufﬁ x "-X" after the Mold

Pa

rt

No

.

•

H

a

n

d

les f

o

r "

L

"

&

"

M

"

Price Ke

y

molds

DO

N

O

T INCL

U

DE

F

lint I

g

niters.

•

For mold Wear Plates, add sufﬁ x "WP" to the end of the

M

old Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

FLTIG - Flint I

g

niter when Price Key is "

L

"

&

"

M

"

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Parallel Thru S

p

lice o

f

H

orizontal Cables

)

(

Parallel Thru S

p

lice o

f

H

orizontal Cables, Ta

p

Conductor Over Run

)

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

U

ltraSh

o

t

U

ltrawel

d

#2 S

o

l #2 S

o

l

P

T-

2S2S

B

U

S

65

NU

WT

U

BE

65

#

2

#8 Sol

#8

#

6

S

o

l

#

6

#4

#2 S

o

l

#

2

P

T-28

S

B

P

T-28

B

P

T-

26S

B

P

T-

26

B

P

T-

2

4

B

P

T-

22S

B

P

T-

22

B

US

4

5

US

4

5

US

4

5

US

4

5

U

S

65

U

S

65

U

S

65

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

1

/

0

#8 Sol

#8

#

6

S

o

l

#

6

#4

#2 S

o

l

#

2

1

/

0

P

T-1

/

08

S

B

P

T-1

/

08

B

P

T-1

/

06

S

B

P

T-1

/

06

B

P

T-1

/

0

4

B

P

T-1

/

02

S

B

P

T-1

/

0

2

B

P

T-1

/

01

/

0

B

U

S

65

U

S

65

U

S

65

U

S

65

U

S

65

U

S

65

U

S

65

U

S9

0

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

2

/

0

#8 Sol

#8

#

6

S

o

l

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

P

T-2

/

08

S

B

P

T-2

/

08

B

P

T-2

/

06

S

B

P

T-2

/

06

B

P

T-2

/

0

4

B

P

T-2

/

02

S

B

P

T-2

/

0

2

B

P

T-2

/

01

/

0

B

P

T-2

/

02

/

0

B

U

S

65

U

S

65

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

3

/

0

#8 Sol

#8

#

6

S

o

l

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

P

T-3

/

08

S

B

P

T-3

/

08

B

P

T-3

/

06

S

B

P

T-3

/

06

B

P

T-3

/

0

4

B

P

T-3

/

02

S

B

P

T-3

/

0

2

B

P

T-3

/

01

/

0

B

P

T-3

/

02

/

0

B

P

T-3

/

03

/

0

B

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

4/

0

#8 Sol

#8

#

6

S

o

l

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

P

T-4

/

08

S

B

P

T-4

/

08

B

P

T-4

/

06

S

B

P

T-4

/

06

B

P

T-4

/

0

4

B

P

T-4

/

02

S

B

P

T-4

/

0

2

B

P

T-4

/

01

/

0

B

P

T-4

/

02

/

0

B

P

T-4

/

03

/

0

B

P

T-4

/

04

/

0

B

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S1

50

U

S1

50

U

S1

50

U

S1

50

U

S1

50

U

S

200

U

S

200

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

U

ltraSh

o

t

NUWTUBE

#8 Sol

#8

#

6

S

o

l

#

6

#4 S

o

l

#4

#2 S

o

l

#8 Sol

#8

#

6

S

o

l

#

6

#4 S

o

l

#4

#2 S

o

l

P

S-8S8

S

L

P

S-88

L

P

S-

6

S

6S

L

P

S-

66

L

PS

-4

S

4

S

M

PS

-44

M

PS

-

2S2S

M

U

S

25

U

S

25

U

S

25

U

S

25

U

S

32

U

S

32

US

4

5

NU

WT

U

BE

25

NU

WT

U

BE

25

NU

WT

U

BE

25

NU

WT

U

BE

25

NU

WT

U

BE

32

NU

WT

U

BE

32

NUWTUBE45

PT Connection T

yp

e continued

PS Connect

i

on T

yp

e

PT Connect

i

on T

yp

e

L

iste

d

4

67

S

ect

io

n 5.5

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

U

ltraSh

o

t

NUWTUBE

#

6

#

6

P

T-

66

B

U

S

25

NU

WT

U

BE

25

#4

#8 Sol

#8

#

6

S

o

l

#

6

#4

P

T-48

S

B

P

T-48

B

P

T-4

6S

B

P

T-4

6

B

PT

-

44

B

U

S

32

U

S

32

U

S

32

U

S

32

U

S

32

NU

WT

U

BE

32

NU

WT

U

BE

32

NU

WT

U

BE

32

NU

WT

U

BE

32

NU

WT

U

BE

32

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

7

9

279

Section 5

Ultraweld® Exothermic Connections

RT Cable to Cable

RT

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end

o

f the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Tee of Horizontal

R

un & Ta

p

Cables

)

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

UltraSh

o

t

NUWTUBE

#

6

#

6

R

T-

66

B

U

S

32

NU

WT

U

BE

32

#4

RT

-

44

B

U

S

32

NU

WT

U

BE

32

#2 S

o

l #2 S

o

l

R

T-

2S2S

B

US

4

5

NUWTUBE45

#

2

#

6

#4

#2 S

o

l

#

2

R

T-

26

B

R

T-

2

4

B

R

T-

22S

B

R

T-

22

B

US

4

5

US

4

5

US

4

5

US

4

5

NUWTUBE45

1

/

0

#

6

#4

#2 S

o

l

#

2

1

/

0

R

T-1

/

06

B

R

T-1

/

04

B

R

T-1

/

02

S

B

R

T-1

/

0

2

B

R

T-1

/

01

/

0

B

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

NUWTUBE45

NU

WT

U

BE9

0

2

/

0

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

R

T-2

/

06

B

R

T-2

/

04

B

R

T-2

/

02

S

B

R

T-2

/

0

2

B

R

T-2

/

01

/

0

B

R

T-2

/

02

/

0

B

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

U

S9

0

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

3

/

0

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

R

T-3

/

06

B

R

T-3

/

04

B

R

T-3

/

02

S

B

R

T-3

/

0

2

B

R

T-3

/

01

/

0

B

R

T-3

/

02

/

0

B

R

T-3

/

03

/

0

B

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

U

S9

0

US

11

5

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

4/

0

#

6

#

4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

T-4

/

06

B

R

T-4

/

04

B

R

T-4

/

02

S

B

R

T-4

/

0

2

B

R

T-4

/

01

/

0

B

R

T-4

/

02

/

0

B

R

T-4

/

03

/

0

B

R

T-4

/

04

/

0

B

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE1

50

250

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

R

T-

25

CM

2

B

R

T-25CM1

/

0

B

R

T-25CM2

/

0

B

R

T-25CM3

/

0

B

R

T-25CM4

/

0

B

R

T-

25

CM

25

CM

B

U

S9

0

U

S9

0

U

S9

0

U

S1

50

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

U

ltraSh

o

t

NUWTUBE

300

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

R

T-

3

CM

2

B

R

T-3CM1

/

0

B

R

T-3CM2

/

0

B

R

T-3CM3

/

0B

R

T-3CM4

/

0

B

R

T-

3

CM

25

CM

B

R

T-

3

CM

3

CM

B

U

S9

0

U

S9

0

U

S9

0

U

S1

50

U

S1

50

U

S1

50

U

S

200

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

350

MC

M

#2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

R

T-

35

CM

2

B

R

T-35CM1

/

0

B

R

T-35CM2

/

0

B

R

T-35CM3

/

0

B

R

T-35CM4

/

0

B

R

T-

35

CM

25

CM

B

R

T-

35

CM

3

CM

B

R

T-

35

CM

35

CM

B

U

S9

0

U

S9

0

U

S9

0

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

200

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

500

MC

M

#

2

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

R

T-

5

CM

2

B

R

T-5CM1

/

0

B

R

T-5CM2

/

0

B

R

T-5CM4

/

0

B

R

T-

5

CM

25

CM

B

R

T-

5

CM

3

CM

B

R

T-

5

CM

35

CM

B

R

T-

5C

M

5C

M

B

U

S9

0

U

S9

0

U

S9

0

U

S1

50

U

S

200

U

S

200

U

S

200

U

S

300

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

2

-N

U

WT

U

BE1

50

7

50

MC

M

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

R

T-75CM1

/

0

B

R

T-75CM2

/

0

B

R

T-75CM4

/

0

B

R

T-7

5

CM

25

CM

B

R

T-7

5

CM

3

CM

B

R

T-7

5

CM

35

CM

B

R

T-7

5C

M

5C

M

C

R

T-7

5C

M7

5C

M

C

U

S1

50

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

U

S

500

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

1

000

MC

M

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

R

T-1MM1

/

0

B

R

T-1MM2

/

0

B

R

T-1MM4

/

0

B

R

T-1MM

25

CM

B

R

T-1MM

3

CM

B

R

T-1MM

35

CM

B

R

T-1MM

5C

M

C

R

T-1MM7

5C

M

C

R

T-1MM1MM

C

U

S1

50

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

U

S

500

U

S

500

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

2

-N

U

WT

U

BE

250

RT Connect

i

on T

yp

e RT Connection T

yp

e continue

d

L

iste

d

4

67

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

80

280

Section 5

Ultraweld® Exothermic Connections

Cable to Cable XO

X

O

(

Cross of Horizontal Cables,

L

a

pp

ed & Not Cut

)

M

o

ld Inf

o

rmati

o

n

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end

of the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

&

"

Q

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

Z

"

Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

Co

st Effective

2

-P

i

ece Des

ign

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

U

ltraSh

o

t

NUWTUBE

#

6

#

6

XO

-

66

B

US

4

5

NUWTUBE45

#4

XO

-4

4

B

U

S

65

NU

WT

U

BE

65

#2 S

o

l #2 S

o

l

XO

-

2

S

2S

B

U

S9

0

NU

WT

U

BE9

0

#2

#4

#2

XO

-

24

B

XO

-

22

B

U

S

65

U

S9

0

NU

WT

U

BE

65

NU

WT

U

BE9

0

1

/

0

#4

#

2

1

/

0

X

O-1

/

04

Q

X

O-1

/

0

2

Q

X

O-1

/

01

/

0

Q

US

11

5

US

11

5

U

S1

50

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

2

/

0

#

2

1

/

0

2

/

0

X

O-2

/

0

2

Q

X

O-2

/

01

/

0

Q

X

O-2

/

02

/

0

Q

U

S1

50

U

S

200

U

S

200

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

3

/

0

#

2

1

/

0

2

/

0

3

/

0

X

O-3

/

0

2

Q

X

O-3

/

01

/

0

Q

X

O-3

/

02

/

0

Q

X

O-3

/

03

/

0

Q

U

S1

50

U

S

200

U

S

200

U

S

250

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

4/

0

#

2

1

/

0

2

/

0

3

/

0

4/

0

X

O-4

/

0

2

Q

X

O-4

/

01

/

0

Q

X

O-4

/

02

/

0

Q

X

O-4

/

03

/

0

Q

X

O-4

/

04

/

0

Q

U

S1

50

U

S

200

U

S

200

U

S

250

U

S

250

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

U

ltraSh

o

t

NUWTUBE

250

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

XO

-

25

CM

2

Q

X

O-25CM1

/

0

Q

X

O-25CM2

/

0

Q

X

O-25CM3

/

0

Q

X

O-25CM4

/

0

Q

XO

-

25

CM

25

CM

Q

U

S1

50

U

S

250

U

S

250

U

S

300

U

S

300

U

S

300

NU

WT

U

BE1

50

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE1

50

300

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

XO

-

3

CM

2

Q

X

O-3CM1

/

0

Q

X

O-3CM2

/

0

Q

X

O-3CM3

/

0

Q

X

O-3CM4

/

0

Q

XO

-

3

CM

25

CM

Z

XO

-

3

CM

3

CM

Z

U

S1

50

U

S

250

U

S

250

U

S

300

U

S

300

U

S4

00

U

S4

00

NU

WT

U

BE1

50

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

200

350

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

XO

-

35

CM

2

Q

X

O-35CM1

/

0

Q

X

O-35CM2

/

0

Q

X

O-35CM3

/

0

Z

X

O-35CM4

/

0

Z

XO

-

35

CM

25

CM

Z

XO

-

35

CM

3

CM

Z

XO

-

35

CM

35

CM

Z

U

S

200

U

S

250

U

S

300

U

S4

00

U

S4

00

U

S

500

U

S

500

U

S

500

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

2

-N

U

WT

U

BE

250

2

-N

U

WT

U

BE

250

500

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

XO

-

5

CM

2

Q

X

O-5CM1

/

0

Q

X

O-5CM2

/

0

Z

X

O-5CM3

/

0

Z

X

O-5CM4

/

0

Z

XO

-

5

CM

25

CM

Z

XO

-

5

CM

3

CM

Z

XO

-

5

CM

35

CM

Z

XO

-

5

CM

5

CM

Z

U

S

250

U

S

300

U

S4

00

U

S

500

U

S

500

U

S

500

U

S7

50

U

S7

50

U

S7

50

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

2

-N

U

WT

U

BE

250

2

-N

U

WT

U

BE

250

3

-N

U

WT

U

BE

250

3

-N

U

WT

U

BE

250

3

-N

U

WT

U

BE

250

XO Connect

i

on T

yp

e XO Connection T

yp

e continued

L

iste

d

4

67

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

81

281

Section 5

Ultraweld® Exothermic Connections

XX Cable to Cable

XX

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Cross of Horizontal Cables,

T

a

p

Cable Cut, Cables in

S

ame Plane

)

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

U

ltraSh

o

t

NUWTUBE

#

6

#

6

X

X-

66

B

U

S

32

NU

WT

U

BE

32

#4

XX

-

44

B

US

4

5

NUWTUBE45

#2 S

o

l #2 S

o

l

X

X-

2S2S

B

U

S

65

NU

WT

U

BE

65

#

2

#4

#

2

X

X-

2

4

B

X

X-

22

B

U

S

65

U

S

65

NU

WT

U

BE

65

NU

WT

U

BE

65

1

/

0

#4

#

2

1

/

0

X

X-1

/

04

B

X

X-1

/

0

2

B

X

X-1

/

01

/

0

B

U

S9

0

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

2

/

0

#

2

1

/

0

2

/

0

X

X-2

/

0

2

B

X

X-2

/

01

/

0

B

X

X-2

/

02

/

0

B

US

11

5

US

11

5

US

11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

3

/

0

#

2

1

/

0

2

/

0

3

/

0

X

X-3

/

0

2

B

X

X-3

/

01

/

0

B

X

X-3

/

02

/

0

B

X

X-3

/

03

/

0

B

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

4/

0

#

2

1

/

0

2

/

0

3

/

0

4/

0

X

X-4

/

0

2

B

X

X-4

/

01

/

0

B

X

X-4

/

02

/

0

B

X

X-4

/

03

/

0

B

X

X-4

/

04

/

0

B

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

250

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

X

X-

25

CM

2

B

X

X-25CM1

/

0

B

X

X-25CM2

/

0

B

X

X-25CM3

/

0

B

X

X-25CM4

/

0

B

X

X-

25

CM

25

CM

B

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

200

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

C

able Size M

o

ld

P

art

No

.

W

el

d

Meta

l

Run

T

a

p

U

ltraSh

o

t

NUWTUBE

300

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

X

X-

3

CM

2

B

X

X-3CM1

/

0

B

X

X-3CM2

/

0

B

X

X-3CM3

/

0

B

X

X-3CM4

/

0

B

X

X-

3

CM

25

CM

B

X

X-

3

CM

3

CM

B

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S

250

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

350

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

X

X-

35

CM

2

B

X

X-35CM1

/

0

B

X

X-35CM2

/

0

B

X

X-35CM3

/

0

B

X

X-35CM4

/

0

B

X

X-

35

CM

25

CM

B

X

X-

35

CM

3

CM

B

X

X-

35

CM

35

CM

B

U

S1

50

U

S

200

U

S

200

U

S

200

U

S

200

U

S

250

U

S

250

U

S

250

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

NU

WT

U

BE

250

500

MC

M

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

X

X-

5

CM

2

B

X

X-5CM1

/

0

B

X

X-5CM2

/

0

B

X

X-5CM3

/

0

C

X

X-5CM4

/

0

C

X

X-

5

CM

25

CM

C

X

X-

5

CM

3

CM

C

X

X-

5

CM

35

CM

C

X

X-

5C

M

5C

M

C

U

S

200

U

S

250

U

S

250

U

S

300

U

S

300

U

S

300

U

S4

00

U

S4

00

U

S

500

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

XX Connect

i

on T

yp

e XX Connection T

yp

e continue

d

L

iste

d

4

67

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

82

282

Section 5

Ultraweld® Exothermic Connections

Cable to Ground Rod GD

M

o

ld Inf

o

rmati

o

n

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x "S" after

c

o

n

du

ct

o

r n

u

m

b

er. i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Molds listed are for tappered

g

round rods. For threaded sectional rods, add

s

ufﬁ x "S" after the

g

round rod number. i.e. 58S = 5/8" sectional

g

round rod.

•

Molds with Price Ke

y

"

L

"

S

O

LD WITH HANDLES.

•

If Handles not re

q

uired, add sufﬁ x "-X" after the Mold Part No.

•

H

a

n

d

les f

o

r "

L

"

Price Key Molds DO NOT INCLUDE Flint I

g

niters.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end of the Mold Part No.

See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

FLTIG - Flint I

g

niter when Price Key is "

L

"

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

GD

(

Sin

g

le Cable Dead Ended to

T

o

p

of Ground Rod

)

G

r

o

und

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

2"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

GD-1

26

L

GD-1

24

L

GD-1

22S

B

GD-1

22

B

GD-121

/

0

B

GD-122

/

0

B

GD-123

/

0

B

GD-124

/

0

B

GD-1

225

CM

B

GD-1

23

CM

B

U

S

25

U

S

25

U

S

65

U

S

65

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

NU

WT

U

BE

25

NU

WT

U

BE

25

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

5/

8"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

GD-586

L

GD-58

4

L

GD-582

S

B

GD-58

2

B

GD-581

/

0

B

GD-582

/

0

B

GD-583

/

0

B

GD-584

/

0

B

GD-5825CM

B

GD-583CM

B

GD-5835CM

B

GD-585CM

B

U

S

32

U

S

32

U

S

65

U

S

65

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

NU

WT

U

BE

32

NU

WT

U

BE

32

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

G

r

o

un

d

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

/

4"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

GD-

3

4

6

L

GD-

3

44

L

GD-

3

4

2S

B

GD-

3

4

2

B

GD-341

/

0

B

GD-342

/

0

B

GD-343

/

0

B

GD-344

/

0

B

GD-

3

4

25

CM

B

GD-

3

4

3

CM

B

GD-

3

4

35

CM

B

GD-

3

4

5

CM

B

GD-

3

47

5

CM

B

U

S

32

US

4

5

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S

250

NU

WT

U

BE

32

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

250

1"

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

GD-101

/

0

B

GD-102

/

0

B

GD-103

/

0

B

GD-104

/

0

B

GD-1

025

CM

B

GD-1

03

CM

B

GD-1

035

CM

B

GD-1

05

CM

B

GD-1

0

7

5

CM

B

GD-1

0

1MM

C

U

S1

50

U

S1

50

U

S1

50

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

200

U

S

250

U

S

300

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

G

D Connect

i

on T

yp

e

G

D Connection T

yp

e continued

L

iste

d

4

67

N

O

TES

:

• Molds listed are for copper-clad steel

g

round rods.

• For weldin

g

to full size copper-clad steel, stainless steel,

g

alvanized steel or solid copper

g

round rods, add letter "F" to

g

round rod size. For sectional

g

round rods, add letter "S"

to

g

round rod size. See chart on pa

g

e 335 for details.

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

83

283

Section 5

Ultraweld® Exothermic Connections

GF Cable to Ground Rod

GF

(

Parallel Thru Horizontal Cables

(

Ta

p

Over Run

)

to To

p

o

f

Ground Rod

)

M

o

ld Inf

o

rmati

o

n

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Molds listed are for tappered

g

round rods. For

threaded sectional rods, add sufﬁ x "S" after the

g

round rod number. i.e. 58S = 5/8" sectional

g

round rod.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

K

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

D

"

Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

G

r

o

und

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

2"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

GF-1

26

K

GF-1

24

K

GF-1

22S

K

GF-1

22

K

GF-121

/

0

K

GF-122

/

0

K

GF-123

/

0

K

GF-124

/

0

K

U

S9

0

US

11

5

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

250

U

S

250

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

5/

8"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

GF-586

K

GF-58

4

K

GF-582

S

K

GF-58

2

K

GF-581

/

0

K

GF-582

/

0

K

GF-583

/

0

D

GF-584

/

0

D

GF-5825CM

D

GF-583CM

D

GF-5835CM

D

U

S9

0

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

250

U

S

300

U

S

300

U

S4

00

U

S

500

U

S

500

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

2

-N

U

WT

U

BE

250

G

r

o

un

d

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

/

4"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

GF-

3

4

6

K

GF-

3

4

K

GF-

3

4

2S

K

GF-

3

4

2

K

GF-341

/

0

K

GF-342

/

0

K

GF-343

/

0

D

GF-344

/

0

D

GF-

3

4

25

CM

D

GF-

3

4

3

CM

D

GF-

3

4

35

CM

D

U

S9

0

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

250

U

S

300

U

S

300

U

S4

00

U

S

500

U

S

500

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

2

-N

U

WT

U

BE

250

1"

#4

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

GF-1

04

K

GF-1

02

K

GF-101

/

0

K

GF-102

/

0

D

GF-103

/

0

D

GF-104

/

0

D

GF-1

025

CM

D

U

S1

50

U

S

200

U

S

250

U

S

300

U

S4

00

U

S4

00

U

S

500

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

G

F Connect

i

on T

yp

e

G

F Connection T

yp

e continue

d

N

O

TES

:

• Molds listed are for copper-clad steel

g

round rods.

• For weldin

g

to full size copper-clad steel, stainless steel,

g

alvanized steel or solid copper

g

round rods, add letter "F" to

g

round rod size. For sectional

g

round rods, add letter "S"

to

g

round rod size. See chart on pa

g

e 335 for details.

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

8

4

284

Section 5

Ultraweld® Exothermic Connections

Cable to Ground Rod GO

M

o

ld Inf

o

rmati

o

n

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x "S" after

c

o

n

du

ct

o

r n

u

m

b

er. i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Molds listed are for tappered

g

round rods. For threaded sectional rods,

add sufﬁ x "S" after the

g

round rod number. i.e. 58S = 5/8" sectional

g

round rod.

•

Molds with Price Ke

y

"

L

"

a

n

d

"

M

"

S

O

LD WITH HANDLES.

•

H

a

n

d

les f

o

r "

L

"

a

n

d

"

M

"

Price Key Molds DO NOT INCLUDE Flint I

g

niters.

•

If Handles not re

q

uired, add sufﬁ x "-X" after the Mold Part No.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end of the Mold Part No.

See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

FLTIG - Flint I

g

niter when Price Key is "

L

"

o

r "

M

"

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

GO

(

Horizontal Thru Cable to

T

o

p

of Ground Rod

)

G

r

o

und

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

2"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

G

O

-1

26

L

G

O

-1

2

4

L

G

O

-1

22S

B

G

O

-1

22

B

GO-121

/

0

B

GO-122

/

0

B

GO-123

/

0

B

GO-124

/

0

B

G

O

-1

225

CM

B

G

O

-1

23

CM

B

U

S

32

U

S

32

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S

200

NU

WT

U

BE

32

NU

WT

U

BE

32

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

5/

8"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

GO-586

L

GO-584

L

GO-582

S

B

GO-58

2

B

GO-581

/

0

B

GO-582

/

0

B

GO-583

/

0

B

GO-584

/

0

B

GO-5825CM

B

GO-583CM

B

GO-5835CM

B

GO-585CM

B

U

S

32

U

S

32

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

200

U

S

250

NU

WT

U

BE

32

NU

WT

U

BE

32

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

G

r

o

un

d

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

/

4"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

G

O

-

3

4

6

L

G

O

-

3

4

M

G

O

-

3

4

2S

B

G

O

-

3

4

2

B

GO-341

/

0

B

GO-342

/

0

B

GO-343

/

0

B

GO-344

/

0

B

G

O

-

3

4

25

CM

B

G

O

-

3

4

3

CM

B

G

O

-

3

4

35

CM

B

G

O

-

3

4

5

CM

B

G

O

-

3

47

5

CM

C

US

4

5

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

1"

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

GO-101

/

0

B

GO-102

/

0

B

GO-103

/

0

B

GO-104

/

0

B

G

O

-1

025

CM

B

G

O

-1

03

CM

B

G

O

-1

035

CM

B

G

O

-1

05

CM

B

G

O

-1

0

7

5

CM

C

G

O

-1

0

1MM

C

U

S1

50

U

S1

50

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

200

U

S

250

U

S4

00

U

S

500

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

G

O Connect

i

on T

yp

e

G

O Connection T

yp

e continue

d

L

iste

d

4

67

N

O

TES

:

• Molds listed are for copper-clad steel

g

round rods.

• For weldin

g

to full size copper-clad steel, stainless steel,

g

alvanized steel or solid copper

g

round rods, add letter "F" to

g

round rod size. For sectional

g

round rods, add letter "S"

to

g

round rod size. See chart on pa

g

e 335 for details.

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

85

285

Section 5

Ultraweld® Exothermic Connections

GS Cable to Ground Rod

GS

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

If Frame not re

q

uired, add sufﬁ x "-X" after the

Mo

l

d

P

a

rt N

o

.

•

H

a

n

d

les f

o

r "

R

"

Price Ke

y

Molds DO NOT

INCLUDE Flint I

g

niters.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end

o

f the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

P

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

Y

"

Price Ke

y

Mold

s

MH4 - H

a

n

d

le f

o

r "

R

"

Price Ke

y

Mold

s

FLTIG - Flint I

g

niter when Price Key is "

R

"

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Horizontal Thru Cable to

S

ide of Ground Rod

)

Co

st Effective

2

-P

i

ece Des

ign

G

r

o

und

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

2"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

GS-1

26

R

GS-1

2

4

R

GS-1

22S

R

GS-1

22

R

GS-121

/

0

P

GS-122

/

0

P

GS-123

/

0

P

GS-124

/

0

P

GS-1

225

CM

P

U

S

65

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S1

50

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

5/

8"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

500

MCM

GS-586

R

GS-584

R

GS-582

S

R

GS-58

2

R

GS-581

/

0

P

GS-582

/

0

P

GS-583

/

0

P

GS-584

/

0

P

GS-5825CM

P

GS-585CM

Y

U

S

65

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S1

50

U

S4

00

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

2

-N

U

WT

U

BE

200

G

r

o

und

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

/

4"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

500

MCM

GS-

3

4

6

R

GS-

3

44

R

GS-

3

4

2S

R

GS-

3

4

2

R

GS-341

/

0

P

GS-342

/

0

P

GS-343

/

0

P

GS-344

/

0

P

GS-

3

4

25

CM

P

GS-

3

4

5

CM

Y

U

S

65

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

500

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

2

-N

U

WT

U

BE

250

G

S Connect

i

on T

yp

e

G

S Connection T

yp

e continued

N

O

TES

:

• Molds listed are for copper-clad steel

g

round rods.

• For weldin

g

to full size copper-clad steel, stainless steel,

g

alvanized steel or solid copper

g

round rods, add letter "F" to

g

round rod size. For sectional

g

round rods, add letter "S"

to

g

round rod size. See chart on pa

g

e 335 for details.

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

86

286

Section 5

Ultraweld® Exothermic Connections

GG

(

Butt S

p

lice of Vertical

Ground Rods

)

Ground Rod to Ground Rod GG

Cable to Ground Rod GT

M

o

ld Inf

o

rmati

o

n

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x "S" after conductor

n

u

m

b

er. i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Molds listed are for tappered

g

round rods. For threaded sectional rods, add sufﬁ x

"

S" after the

g

round rod number. i.e. 58S = 5/8" sectional

g

round rod.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

K

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

D

"

Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

G

T

(

Horizontal Thru Cable Plus Ta

p

Cable to To

p

of Ground Rod

)

M

o

ld Inf

o

rmati

o

n

:

•

Molds listed are for tappered

g

round rods. For

threaded sectional rods, add sufﬁ x "S" after the

g

round rod number. i.e. 58S = 5/8" sectional

g

round rod.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

GRCC - Ground Rod and Cable Clam

p

.

See pa

g

e 332 for details.

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

G

r

o

und

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

5/

8"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

GT-586

K

GT-584

K

GT-582

S

K

GT-58

2

K

GT-581

/

0

K

GT-582

/

0

K

GT-583

/

0

K

GT-584

/

0

K

GT-5825CM

D

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

250

U

S

250

U

S

300

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

G

r

o

un

d

R

o

d

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

/

4"

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

GT-

3

4

6

K

GT-

3

44

K

GT-

3

4

2S

K

GT-

3

4

2

K

GT-341

/

0

K

GT-342

/

0

K

GT-343

/

0

K

GT-344

/

0

K

GT-

3

4

25

CM

D

GT-

3

4

3

CM

D

GT-

3

4

35

CM

D

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

250

U

S

250

U

S

300

U

S4

00

U

S4

00

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

200

G

r

o

und

R

o

d

Si

ze

Heav

y

Dut

y

Mold

M

o

ld

P

art

No

.

W

el

d

Mete

l

U

ltraSh

o

t N

U

WT

U

BE

1

/

2"

5/

8"

3

/

4"

GG-1

2

B

GG-58

C

GG-

34

C

U

S

250

U

S

300

U

S4

00

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

G

T Connect

i

on T

yp

e

G

T Connection T

yp

e continued

G

G Connect

i

on T

yp

e

N

O

TES

:

• Molds listed are for copper-clad steel

g

round rods.

• For weldin

g

to full size copper-clad steel, stainless steel,

g

alvanized steel or solid copper

g

round rods, add letter "F" to

g

round rod size. For sectional

g

round rods, add letter "S"

to

g

round rod size. See chart on pa

g

e 335 for details.

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

87

287

Section 5

Ultraweld® Exothermic Connections

HB

M

o

ld Inf

o

rmati

o

n

:

•

HB

m

o

l

d

c

ab

le i

s

off

the steel s

u

rf

a

ce.

f

•

HD

m

o

l

d

c

ab

le i

s

on

the steel s

u

rf

a

ce.

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Molds with Price Ke

y

"

A

"

S

O

LD WITH FRAME.

•

If Frame not re

q

uired, add sufﬁ x "-X" after the Mold

Pa

rt

No

.

•

Fr

a

me f

o

r "

A

"

Price Ke

y

Molds DO NOT INCLUDE

F

lint I

g

niters.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Fo

r

HB

mold Wear Plates, add sufﬁ x "WP" to the

end of the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

FLTIG - Flint I

g

niter when Price Key is "

A

"

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

U

MHDKIT - H

o

l

d

D

o

wn Ki

t

UMMHDA - Hold Down Kit when Price Ke

y

is "A"

HD

(

Horizontal Cable to Horizontal Flat

S

teel Surface, OFF Surface

)

(

Horizontal Cable to Horizontal

F

lat Steel Surface, ON Surface

)

HB / HD Cable to Steel Surface

UMHDKIT

U

MHDKIT with M

o

l

d

&

H

a

n

d

le

Pa

tente

d

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

H

B-

6

B

H

B-

2S

B

H

B-

2

B

H

B-1

/

0

B

H

B-2

/

0

B

H

B-3

/

0

B

H

B-4

/

0

B

H

B-

25

CM

B

H

B-

3

CM

B

H

B-

35

CM

B

H

B-

5C

M

B

H

B-7

5C

M

C

H

B-1MM

C

U

S

65

U

S

65

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

200

U

S

300

U

S4

00

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

S

o

l

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

H

D-

6S

A

H

D-

6

A

HD

-

4

A

H

D-

2S

A

H

D-

2

A

H

D-1

/

0

B

H

D-2

/

0

B

H

D-3

/

0

B

H

D-4

/

0

B

H

D-

25

CM

B

H

D-

3

CM

B

H

D-

35

CM

B

H

D-

5C

M

B

H

D-7

5C

M

C

H

D-1MM

C

US

4

5

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

200

U

S

300

U

S4

00

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

HB Connect

i

on T

yp

e

HD Connect

i

on T

yp

e

L

iste

d

4

67

L

iste

d

4

67

S

ect

io

n 5.5

UMMHDA

N

O

TE

:

• For HD mold, ma

y

need Mold Sealer

(MLDSLR, see pa

g

e 326)

on conductors 1/0 and lar

g

er.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

88

288

Section 5

Ultraweld® Exothermic Connections

**Add Pi

p

e Size to Mold Part No.

See chart t

o

the left.

**Add Pi

p

e Size to Mold Part No.

See chart t

o

the left.

HB

HD

M

o

ld Inf

o

rmati

o

n

:

•

HB

m

o

l

d

c

ab

le i

s

off

the pipe surface.

f

•

HD

m

o

l

d

c

ab

le i

s

on

the

p

i

p

e surface.

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Molds with Price Ke

y

"

A

"

S

O

LD WITH FRAME.

•

Molds with Price Ke

y

"

A

"

do

n

o

t

u

se

a

h

a

n

d

le.

•

Fr

a

me f

o

r "

A

"

Price Ke

y

Molds DO NOT INCLUDE

Flint I

g

niters.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Fo

r

HB

mold Wear Plates, add sufﬁ x "WP" to the

end of the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

FLTIG - Flint I

g

niter when Price Key is "

A

"

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

U

MHDKIT - H

o

l

d

D

o

wn Ki

t

OR

CSKITHP - Chain Su

pp

ort Kit for Horizontal Pi

pe

UMMHDA - Hold Down Kit when Price Ke

y

is "A"

(

Horizontal Cable to To

p

of Horizontal

S

teel Pi

p

e, OFF Surface

)

(

Horizontal Cable to To

p

of Horizontal

S

teel Pi

p

e, ON Surface

)

Cable to Steel Surface / Pipe HB / HD

CS

KITH

P

UMHDKIT

Pa

tente

d

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

H

B-1

/

0**B

H

B-2

/

0**B

H

B-3

/

0**B

H

B-4

/

0**B

H

B-

25

CM**B

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

H

D-

6

**A

HD

-

4

**A

H

D-

2S

**A

H

D-

2

**A

H

D-1

/

0**B

H

D-2

/

0**B

H

D-3

/

0**B

H

D-4

/

0**B

H

D-

25

CM**B

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

C

ABLE TO HORIZONTAL STEEL PIPE

(

HB & HD

)

U

se Mold Part No. with Pi

p

e Size

(

**

)

Indicato

r

C

able Nominal Pi

p

e Size Pi

p

e Size Indicator

#1

a

n

d

Sm

a

lle

r

1

/

0 thru 250

12"

a

n

d

Sm

a

lle

r

14" and Lar

g

e

r

28" and Smalle

r

30" and Lar

g

e

r

N

ominal Pi

p

e Size

◊

No

n

e

N

ominal Pi

p

e Size

◊

No

n

e

E

xam

p

le: #1/0 cable to 2-1/2"

p

i

p

e = HB-1/02.5

B

◊

S

ee pa

g

e 335 for pipe sizes.

HD

(

Pi

p

e

)

Connection T

yp

e

HB

(

Pi

p

e

)

Connection T

yp

e

L

iste

d

4

67

L

iste

d

4

67

S

ect

io

n 5.5

UMMHDA

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

89

289

Section 5

Ultraweld® Exothermic Connections

HT

Mold Information

:

•

HT

mold cable is

T

on

the steel s

u

rf

a

ce.

•

HU

m

o

l

d

c

ab

le i

s

off

the steel s

u

rf

a

ce.

f

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Molds with Price Ke

y

"

A

"

S

O

LD WITH FRAME.

•

If Frame not re

q

uired, add sufﬁ x "-X" after the Mold

Pa

rt

No

.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Fo

r

HU

mold Wear Plates, add sufﬁ x "WP" to the

end of the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

FLTIG - Flint I

g

niter when price key is "

A

"

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

U

MHDKIT - H

o

l

d

D

o

wn Ki

t

UMMHDA - Hold Down Kit when Price Ke

y

is "A"

HU

(

Horizontal Thru Cable to Horizontal

F

lat Steel Surface, ON Surface

)

(

Horizontal Thru Cable to Horizontal

F

lat Steel Surface, OFF Surface

)

HT / HU Cable to Steel Surface

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

H

T-

6

A

HT

-

4

A

H

T-

2S

A

H

T-

2

A

H

T-1

/

0

B

H

T-2

/

0

B

H

T-3

/

0

B

H

T-4

/

0

B

H

T-

25

CM

B

H

T-

3

CM

B

H

T-

35

CM

B

H

T-

5C

M

C

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

300

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

2

-N

U

WT

U

BE1

50

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

H

U-1

/

0

B

H

U-2

/

0

B

H

U-3

/

0

B

H

U-4

/

0

B

HU

-

25

CM

B

HU

-

3

CM

B

HU

-

35

CM

B

HU

-

5C

M

C

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

250

U

S

300

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

HU Connect

i

on T

yp

e

HT Connect

i

on T

yp

e

S

ect

io

n 5.5

UMHDKIT

U

MHDKIT with M

o

l

d

&

H

a

n

d

l

e

Pa

tente

d

UMMHDA

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

9

0

290

Section 5

Ultraweld® Exothermic Connections

VD

VA

M

o

ld Inf

o

rmati

o

n

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Fo

r

VA

mold Wear Plates, add sufﬁ x "WP" to the

A

end of the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

a

n

d

"

K

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

M

S

KIT - Ma

g

netic

S

upport Ki

t

(

Vertical Downward Cable to

Vertical Flat Steel Surface

)

(

Cable Down at 45° to Vertical

F

lat Steel Surface

)

Cable to Steel Surface VA / VD

MS

KIT

M

SKIT with M

o

l

d

H

a

n

d

le

Pa

tente

d

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

VA-

6

B

VA

-

4

B

VA-

2S

B

VA-

2

B

VA-1

/

0

B

VA-2

/

0

B

VA-3

/

0

B

VA-4

/

0

B

VA-

25

CM

B

VA-

3

CM

B

VA-

35

CM

B

VA-

5C

M

B

VA-7

5C

M

C

VA-1MM

C

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

200

U

S

300

U

S4

00

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

C

able

Si

ze

Mold

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

VD-

6

B

VD

-

4

B

VD-

2S

B

VD-

2

B

VD-1

/

0

B

VD-2

/

0

B

VD-3

/

0

B

VD-4

/

0

B

VD-

25

CM

B

VD-

3

CM

B

VD-

35

CM

B

VD-

5C

M

K

US

4

5

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S

300

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

VA Connect

i

on T

yp

e

VD Connect

i

on T

yp

e

L

iste

d

4

67

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

29

1

291

Section 5

Ultraweld® Exothermic Connections

VA

Mold Information

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x "S"

a

fter c

o

n

du

ct

o

r n

u

m

b

er. i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end of the Mold Part No.

S

ee pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

CSH1 - Chain Su

pp

ort Handle clam

p

for "

B

"

Price Ke

y

Molds

OR

MH1 - M

o

l

d

H

a

n

d

le f

o

r "

B

"

Price Ke

y

Molds

AND

CSKIT - Chain Su

pp

ort Ki

t

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

**Add Horizontal or Vertical Pi

p

e

O

rientation and Pi

p

e Size Indicator.

S

ee chart to the ri

g

ht.

VA Cable to Steel Surface / Pipe

(

Cable Down at 45° to Side o

f

Vertical or Horizontal Steel Pi

p

e

)

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

VA-

6

**B

VA

-

4

**B

VA-

2S

**B

VA-

2

**B

VA-1

/

0**B

VA-2

/

0**B

VA-3

/

0**B

VA-4

/

0**B

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

U

S9

0

US

11

5

US

11

5

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

C

ABLE T

O

VERTICAL STEEL PIPE

U

se Mold Part No.; add "V" with Pi

p

e Size

(

**

)

Indicato

r

C

able Nominal Pi

p

e Size Pi

p

e Size Indicator

#4 thr

u

2

50

30

"

a

n

d

Sm

a

lle

r

32" and Lar

g

e

r

N

ominal Pi

p

e Siz

e

◊

No

n

e

E

xam

p

le: #2 cable to 2-1/2"

p

i

p

e = VA-2V2.5

B

C

ABLE T

O

H

O

RIZ

O

NTAL STEEL PIPE

U

se Mold Part No.; add "H" and Pi

p

e Size

(

**

)

Indicato

r

E

xam

p

le: #2/0 cable to 6"

p

i

p

e = VA-2/0H6

B

◊

S

ee pa

g

e 335 for pipe sizes.

C

able

Si

ze

N

o

mina

l

P

ip

e S

i

ze

M

o

ld

Part N

o

.

W

el

d

Meta

l

UltraSh

o

t N

U

WT

U

BE

#

6

1-1/2" to 4" Pi

pe

4

" to 6" Pi

pe

6

" to 10" Pi

pe

12" to 30" Pi

pe

32" Pipe or Lar

g

e

r

VA-

6

V1.

25

X4

B

VA-

6

V4X

6

B

VA-

6

V

6

X1

0

B

V

A-

6

V1

2

X

30

B

VA-

6

B

US

4

5

US

4

5

US

4

5

US

4

5

US

4

5

NUWTUBE45

#4

1-1/2" to 4" Pi

pe

4

" to 6" Pi

pe

6

" to 10" Pi

pe

12" to 30" Pi

pe

32" Pipe or Lar

g

e

r

VA-4V1.

5

X

4

B

VA-4V4X

6

B

VA-4V

6

X1

0

B

V

A-4V1

2

X

30

B

VA

-

4

B

US

4

5

US

4

5

US

4

5

US

4

5

US

4

5

NU

WT

U

BE4

5

NUWTUBE45

#

2

So

l

1/2" to 1" Pi

p

e

1-1/2" to 4" Pi

pe

4

" to 6" Pi

pe

6

" to 10" Pi

pe

12" to 30" Pi

pe

32" Pipe or Lar

g

e

r

VA-

2

SV.

5

X1B

VA-

2

SV1.

5

X4B

VA-

2

SV4X

6

B

VA-

2

SV

6

X1

0

B

VA-

2

SV1

2

X

30

B

VA-

2S

B

US

4

5

US

4

5

US

4

5

US

4

5

US

4

5

US

4

5

NU

WT

U

BE4

5

NU

WT

U

BE4

5

NU

WT

U

BE4

5

NU

WT

U

BE4

5

NU

WT

U

BE4

5

NU

WT

U

BE4

5

#

2

1-1/2" to 4" Pi

pe

4

" to 6" Pi

pe

6

" to 10" Pi

pe

12" to 30" Pi

pe

32" Pipe or Lar

g

e

r

VA-

2

V1.

5

X

4

B

VA-

2

V4X

6

B

VA-

2

V

6

X1

0

B

V

A-

2

V1

2

X

30

B

VA-

2

B

US

4

5

US

4

5

US

4

5

US

4

5

US

4

5

NUWTUBE45

C

able

Si

ze

N

o

mina

l

P

ip

e S

i

ze

M

o

ld

Part N

o

.

W

el

d

Meta

l

U

ltraSh

o

t N

U

WT

U

BE

1

/

0

2" to 4" Pi

p

e

4

" to 6" Pi

p

e

6

" to 10" Pi

p

e

12" to 30" Pi

p

e

32" Pipe or Lar

g

e

r

VA-1

/

0V2X

4

B

VA-1

/

0V4X6

B

VA-1

/

0V6X10

B

VA-1

/

0V12X30

B

VA-1

/

0

B

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

2

/

0

2" to 4" Pi

p

e

4

" to 6" Pi

p

e

6

" to 10" Pi

p

e

12" to 30" Pi

p

e

32" Pipe or Lar

g

e

r

VA-2

/

0V2X

4

B

VA-2

/

0V4X6

B

VA-2

/

0V6X10

B

VA-2

/

0V12X30

B

VA-2

/

0

B

U

S9

0

U

S9

0

U

S9

0

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

3

/

0

2" to 4" Pi

p

e

4

" to 6" Pi

p

e

6

" to 10" Pi

p

e

12" to 30" Pi

p

e

32" Pipe or Lar

g

e

r

VA-3

/

0V2X

4

B

VA-3

/

0V4X6B

VA-3

/

0V6X10

B

VA-3

/

0V12X30

B

VA-3

/

0B

US

11

5

US

11

5

US

11

5

US

11

5

US

11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

4/

0

2" to 4" Pi

p

e

4

" to 6" Pi

p

e

6

" to 10" Pi

p

e

12" to 30" Pi

p

e

32" Pipe or Lar

g

e

r

VA-4

/

0V2X

4

B

VA-4

/

0V4X6

B

VA-4

/

0V6X10

B

VA-4

/

0V12X30

B

VA-4

/

0

B

US

11

5

US

11

5

US

11

5

US

11

5

US

11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

VA (Pipe) Connection Type (Ran

g

e Takin

g

)

VA

(

Pi

p

e

)

Connection T

yp

e

L

iste

d

4

67

S

ect

io

n 5.5

N

O

TE

:

T

hin walled pipe may be unsuitable for exothermic connections. If experiencin

g

burn throu

g

h issues with the pipe (typically

w

ith 2/0 or 4/0 conductors), addin

g

sand inside the fence post well past the exothermic connection may solve this problem.

Another solution would be to use a smaller conductor such as a #2 aw

g

j

umper which uses a smaller size weld metal. The

l

ast solution may be to use mechanical fence clamp assembly such as the ones found in Section 1.11 on pa

g

e 133.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

29

2

292

Section 5

Ultraweld® Exothermic Connections

VD

M

o

ld Inf

o

rmati

o

n

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

CSH1 - Chain Su

pp

ort Handle clam

p

for "

B

"

Pri

ce

K

e

y

Mold

s

OR

MH1 - M

o

l

d

H

a

n

d

le f

o

r "

B

"

Price Ke

y

Molds

AND

CSKIT - Chain Su

pp

ort Ki

t

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Vertical Downward Cable to Side o

f

Vertical or Horizontal Steel Pi

p

e

)

**Add Horizontal or Vertical Pi

p

e

O

rientation and Pi

p

e Size Indicator.

S

ee chart to the ri

g

ht.

Cable to Steel Surface / Pipe VD

CS

KIT

CS

H1

Pa

tente

d

C

able

Si

ze

N

o

mina

l

P

ip

e S

i

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#2 S

o

l 1-1/4" to 4" Pi

p

eVD-

2

SV1.

25

X4

B

U

S

65

NU

WT

U

BE

65

#

2

1-1/4" to 4" Pi

p

eVD-

2

V1.

25

X

4

B

U

S

65

NU

WT

U

BE

65

1

/

0 1-1/4" to 3-1/2" Pi

pe

VD-1

/

0V1.25X3.5

B

U

S9

0

NU

WT

U

BE9

0

2

/

01-1/4" to 3-1/2" Pi

pe

2" to 4" Pi

p

e

VD-2

/

0V1.25X3.5

B

VD-2

/

0V2X4

B

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

4/

01-1/4" to 3-1/2" Pi

pe

2" to 4" Pi

p

e

VD-4

/

0V1.25X3.5

B

VD-4

/

0V2X4

B

U

S1

50

U

S1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

VD-

6

**B

VD

-

4

**B

VD-

2S

**B

VD-

2

**B

VD-1

/

0**B

VD-2

/

0**B

VD-3

/

0**B

VD-4

/

0**B

VD-

25

CM**B

US

4

5

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

C

ABLE T

O

VERTICAL STEEL PIPE

U

se Mold Part No.; add "V" with Pi

p

e Size

(

**

)

Indicato

r

C

able Nominal Pi

p

e Size Pi

p

e Size Indicator

#4 thr

u

2

50

30

"

a

n

d

Sm

a

lle

r

32" and Lar

g

e

r

N

ominal Pi

p

e Siz

e

◊

No

ne

E

xam

p

le: #2 cable to 2-1/2"

p

i

p

e = VD-2V2.5

B

C

ABLE T

O

H

O

RIZ

O

NTAL STEEL PIPE

U

se Mold Part No.; add "H" and Pi

p

e Size

(

**

)

Indicato

r

E

xam

p

le: #2/0 cable to 6"

p

i

p

e = VD-2/0H6

B

◊

S

ee pa

g

e 335 for pipe sizes.

VD (Pipe) Connection Type (Ran

g

e Takin

g

)

VD

(

Pi

p

e

)

Connection T

yp

e

S

ect

io

n 5.5

N

O

TE

:

T

hin walled pipe may be unsuitable for exothermic connections. If experiencin

g

burn throu

g

h issues with the pipe (typically

w

ith 2/0 or 4/0 conductors), addin

g

sand inside the fence post well past the exothermic connection may solve this problem.

Another solution would be to use a smaller conductor such as a #2 aw

g

j

umper which uses a smaller size weld metal. The

l

ast solution may be to use mechanical fence clamp assembly such as the ones found in Section 1.11 on pa

g

e 133.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

9

3

293

Section 5

Ultraweld® Exothermic Connections

VH

VL

◊

N

O

TES

:

• VL is

a

Left H

a

n

d

m

o

l

d

.

• To order a Ri

g

ht Hand mold, chan

g

e the VL in

the Mold Part No. to VR. Exam

p

le: VR-6

B

.

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Fo

r

VH

mold Wear Plates, add sufﬁ x "WP" to the

end of the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

M

S

KIT - Ma

g

netic

S

upport Ki

t

(

Horizontal Thru Cable to Vertical

F

lat Steel Surface

)

(

Horizontal Dead End Cable to Vertical

F

l

a

t Steel S

u

rf

a

c

e

◊

)

VR

(

Horizontal Dead End Cable to Vertical

F

l

a

t Steel S

u

rf

a

c

e

◊

)

VH / VL / VR Cable to Steel Surface

MS

KITH

S

V

S

M

SKITHSVS with M

o

l

d

H

a

n

d

l

e

Pa

tente

d

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

UltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

VL-

6

B

VL

-

4

B

VL-

2S

B

VL-

2

B

VL-1

/

0

B

VL-2

/

0

B

VL-3

/

0

B

VL-4

/

0

B

VL-

25

CM

B

VL-

3

CM

B

VL-

35

CM

B

VL-

5C

M

B

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

U

S1

50

U

S

200

U

S

200

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

VH-

6

B

VH

-

4

B

VH-

2S

B

VH-

2

B

VH-1

/

0

B

VH-2

/

0

B

VH-3

/

0

B

VH-4

/

0

B

VH-

25

CM

B

U

S

65

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S1

50

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

VH Connect

i

on T

yp

e

VL Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

294

Section 5

Ultraweld® Exothermic Connections

VH

**Add Pi

p

e Size and Vertical Pi

p

e to

M

o

ld Part N

o

. See chart bel

o

w.

**Add Pi

p

e Size and Horizontal Pi

p

e to

M

o

ld Part N

o

. See chart bel

o

w.

VL

M

o

ld Inf

o

rmati

o

n

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x "S"

a

fter c

o

n

du

ct

o

r n

u

m

b

er.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Fo

r

VH

mold Wear Plates, add sufﬁ x "WP" to the end of the Mold Part

N

o. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

Fo

r

VH

m

o

l

d

: MH1 - M

o

l

d

H

a

n

d

le f

o

r "

B

"

Price Ke

y

Molds

AND

CSKITHSVM - Chain Su

pp

ort Kit for VH Mold

Fo

r VL

&

V

R

molds: MH1 - Handle for "

R

B

"

Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

◊

N

O

TES

:

• VL is

a

Left H

a

n

d

m

o

l

d

.

• To order a Ri

g

ht Hand mold, chan

g

e the VL in

the Mold Part No. to VR. Exam

p

le: VR-6

**

B

.

(

Horizontal Thru Cable to Side

o

f Vertical Steel Pi

p

e

)

(

Horizontal Dead End Cable to Side

o

f Horizontal Steel Pi

p

e

◊

)

VR

(

Horizontal Dead End Cable to Side

o

f Horizontal Steel Pi

p

e

◊

)

Cable to Steel Surface / Pipe VH / VL / VR

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

VL-

6

**B

VL

-

4

**B

VL-

2S

**B

VL-

2

**B

VL-1

/

0**B

VL-2

/

0**B

VL-3

/

0**B

VL-4

/

0**B

VL-

25

CM**B

US

4

5

US

4

5

US

4

5

US

4

5

U

S9

0

U

S9

0

US

11

5

US

11

5

US

11

5

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

C

able

Si

ze

Mold

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

VH-

6

**B

VH

-

4

**B

VH-

2S

**B

VH-

2

**B

VH-1

/

0**B

VH-2

/

0**B

VH-3

/

0**B

VH-4

/

0**B

VH-

25

CM**B

U

S

65

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S1

50

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

C

ABLE T

O

VERTICAL STEEL PIPE

U

se Mold Part No.; add "V" with Pi

p

e Size

(

**

)

Indicato

r

C

able Nominal Pi

p

e Size Pi

p

e Size Indicator

#1

a

n

d

Sm

a

lle

r

1

/

0 thru 250

12"

a

n

d

Sm

a

lle

r

24" and Lar

g

e

r

28" and Smalle

r

30" and Lar

g

e

r

N

ominal Pi

p

e Size

◊

No

ne

N

ominal Pi

p

e Size

◊

No

ne

E

xam

p

le: #2 cable to 2-1/2"

p

i

p

e = VH-2V2.5

B

◊

S

ee pa

g

e 335 for pipe sizes.

C

ABLE T

O

H

O

RIZ

O

NTAL STEEL PIPE

U

se Mold Part No.; add "H" with Pi

p

e Size

(

**

)

Indicato

r

C

able Nominal Pi

p

e Size Pi

p

e Size Indicator

#1

a

n

d

Sm

a

lle

r

1

/

0 thru 250

12"

a

n

d

Sm

a

lle

r

14" and Lar

g

e

r

28" and Smalle

r

30" and Lar

g

e

r

N

ominal Pi

p

e Size

◊

No

ne

N

ominal Pi

p

e Size

◊

No

ne

E

xam

p

le: #2 cable to 2-1/2"

p

i

p

e = VL-2H2.5

B

◊

S

ee pa

g

e 335 for pipe sizes.

VH

(

Pi

p

e

)

Connection T

yp

e

VL

(

Pi

p

e

)

Connection T

yp

e

CS

KITH

S

VM

(

Re

q

uired for VH Mold

)

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

9

5

295

Section 5

Ultraweld® Exothermic Connections

VU

VT

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Fo

r

VT

mold Wear Plates, add sufﬁ x "WP" to the

T

end of the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

a

n

d

"

K

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

D

"

Price Ke

y

Mold

s

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

M

S

KIT - Ma

g

netic

S

upport Ki

t

(

Vertical Thru Cable to Vertical

F

lat Steel Surface

)

(

Vertical Cable Dead End to

Vertical Flat Steel Surface

)

VT / VU Cable to Steel Surface

MS

KIT

M

SKIT with M

o

l

d

H

a

n

d

l

e

Pa

tente

d

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

VT-

6

B

VT

-

4

B

VT-

2S

B

VT-

2

B

VT-1

/

0

K

VT-2

/

0

K

VT-3

/

0

K

VT-4

/

0

K

VT-

25

CM

K

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S

200

U

S

200

U

S

250

U

S

250

U

S

250

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

NU

WT

U

BE

250

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

V

U

-

6

B

VU

-

4

B

V

U

-

2S

B

V

U

-

2

B

VU-1

/

0

B

VU-2

/

0

B

VU-3

/

0

K

VU-4

/

0

K

V

U

-

25

CM

K

V

U

-

3

CM

K

V

U

-

35

CM

D

V

U

-

5C

M

D

V

U

-7

5C

M

D

U

S

65

U

S

65

U

S

65

U

S

65

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

200

U

S

250

U

S

300

U

S4

00

U

S

500

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

VU Connect

i

on T

yp

e

VT Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

9

6

296

Section 5

Ultraweld® Exothermic Connections

VU

VT

**Add Pi

p

e Size and Horizontal or

Vertical Pi

p

e to Mold Part No.

S

ee chart bel

o

w.

M

o

ld Inf

o

rmati

o

n

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Fo

r

VT

mold Wear Plates, add sufﬁ x "WP" to the end

T

o

f the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

CSH1 - Chain Su

pp

ort Handle clam

p

for "

B

"

a

n

d

"

K

"

P

rice Ke

y

Mold

s

OR

MH1 - M

o

l

d

H

a

n

d

le f

o

r "

B

"

a

n

d

"

K

"

Price Ke

y

Molds

AND

CSKIT - Chain Su

pp

ort Ki

t

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Vertical Thru Cable to Side o

f

Vertical or Horizontal Steel Pi

p

e

)

(

Vertical Cable Dead End to

S

i

d

e

o

f Vertic

a

l

o

r H

o

riz

o

nt

a

l

S

teel Pi

p

e

)

**Add Horizontal or Vertical Pi

p

e

O

rientation and Pi

p

e Size Indicator.

S

ee chart to the ri

g

ht.

Cable to Steel Surface / Pipe VT / VU

CS

KIT

CS

H1

Pa

tente

d

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

UltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

V

U

-

6

**B

VU

-

4

**B

V

U

-

2S

**B

V

U

-

2

**B

VU-1

/

0**B

VU-2

/

0**B

VU-3

/

0**

K

VU-4

/

0**

K

V

U

-

25

CM**

K

U

S

65

U

S

65

U

S

65

U

S

65

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

200

NUWTUBE

65

NUWTUBE

65

NUWTUBE

65

NUWTUBE

65

NUWTUBE

1

50

NUWTUBE

1

50

NUWTUBE

200

NUWTUBE

200

NUWTUBE

200

C

able

Si

ze

M

o

l

d

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

VT-

6

**B

VT

-

4

**B

VT-

2S

**B

VT-

2

**B

VT-1

/

0**

K

VT-2

/

0**

K

VT-3

/

0**

K

VT-4

/

0**

K

VT-

25

CM**

K

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S

200

U

S

200

U

S

250

U

S

250

U

S

250

NUWTUBE

90

NUWTUBE

90

NUWTUBE

11

5

NUWTUBE

11

5

NUWTUBE

200

NUWTUBE

200

NUWTUBE

250

NUWTUBE

250

NUWTUBE

250

C

ABLE T

O

VERTICAL STEEL PIPE

U

se Mold Part No.; add "V" with Pi

p

e Size

(

**

)

Indicato

r

C

able Nominal Pi

p

e Size Pi

p

e Size Indicator

#4 thr

u

2

50

28" and Smalle

r

30" and Lar

g

e

r

N

ominal Pi

p

e Size

◊

No

n

e

E

xam

p

le: #2 cable to 2-1/2"

p

i

p

e = VT-2V2.5

B

C

ABLE T

O

H

O

RIZ

O

NTAL STEEL PIPE

Use Mold Part No.; add "H" with Pi

p

e Size

(

**

)

Indicato

r

E

xam

p

le: #2/0 cable to 6"

p

i

p

e = VT-2/0H6

B

◊

S

ee pa

g

e 335 for pipe sizes.

VU

(

Pi

p

e

)

Connection T

yp

e

VT

(

Pi

p

e

)

Connection T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

29

7

297

Section 5

Ultraweld® Exothermic Connections

LE

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end

o

f the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

S

ee pa

g

es 314 & 315 for Lu

g

s.

(

Butt End S

p

lice of Horizontal

Cable to Lu

g

or Busbar

)

LE Cable to Lug or Busbar

C

able

Si

ze

L

u

g

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

1

/

8 x 1

L

E-6181

B

US

4

5

NUWTUBE45

#4

1

/

8 x 1

L

E-4181

B

US

4

5

NUWTUBE45

#2 S

o

l1

/

8 x 1

L

E-2S181

B

US

4

5

NUWTUBE45

#

2

1

/

8 x 1

L

E-2181

B

US

4

5

NUWTUBE45

1

/

01

/

8 x 1

1

/

4 x 1

L

E-1

/

0181

B

L

E-1

/

0141

B

US

4

5

U

S

65

NUWTUBE45

NU

WT

U

BE

65

2

/

01

/

8 x 1

1

/

4 x 1

L

E-2

/

0181

B

L

E-2

/

0141

B

U

S

65

U

S

65

NU

WT

U

BE

65

NU

WT

U

BE

65

3

/

03

/

16 x 1

1

/

4 x 1

L

E-3

/

03161

B

L

E-3

/

0141

B

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

4/

0

3

/

16 x 1

1

/

4 x 1

1

/

4 x 1-1

/4

1

/

4 x 1-1

/2

L

E-4

/

03161

B

L

E-4

/

0141

B

L

E-4

/

0141.25

B

L

E-4

/

0141.5

B

U

S9

0

U

S9

0

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

C

able

Si

ze

L

u

g

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

250

MC

M

1

/

4 x 1

1

/

4 x 1-1

/4

1

/

4 x 1-1

/2

L

E-

25

CM141

B

L

E-

25

CM141.

25

B

L

E-

25

CM141.

5

B

U

S9

0

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

300

MC

M

1

/

4 x 1

1

/

4 x 1-1

/4

1

/

4 x 1-1

/2

L

E-

3

CM141

B

L

E-

3

CM141.

25

B

L

E-

3

CM141.

5

B

U

S9

0

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

350

MC

M

1

/

4 x 1

1

/

4 x 1-1

/4

3

/

8 x 1

L

E-

35

CM141

B

L

E-

35

CM141.

25

B

L

E-35CM381

B

US

11

5

US

11

5

U

S1

50

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

500

MC

M

1

/

4 x 1-1

/2

1

/

4 x

2

3

/

8 x 1

3

/

8 x 1-1

/2

3

/

8 x

2

L

E-

5C

M141.

5

B

L

E-

5

CM14

2

B

L

E-5CM381

B

L

E-5CM381.5

B

L

E-5CM38

2

C

U

S

200

U

S

200

U

S

200

U

S

200

U

S

300

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

2

-N

U

WT

U

BE1

50

7

50

MC

M

1

/

4 x

2

3

/

8 x 1-1

/2

3

/

8 x

2

L

E-7

5

CM14

2

C

L

E-75CM381.5

C

L

E-75CM38

2

C

U

S

300

U

S

300

U

S

300

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE1

50

1

000

MC

M

3

/

8 x

2

7

/

16 x

2

1

/

2 x

2

L

E-1MM38

2

C

L

E-1MM71

62

C

L

E-1MM1

22

C

U

S4

00

U

S4

00

U

S

500

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

LE Connection T

yp

e continuedLE Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

2

98

298

Section 5

Ultraweld® Exothermic Connections

LBJ

M

o

ld Inf

o

rmati

o

n

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end

o

f the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

S

ee pa

g

e 315 for Lu

g

s.

(

Butt End S

p

lice of Horizontal

Cable to Lu

g

Bent J

)

Cable to Lug or Busbar LBJ

C

able

Si

ze

L

u

g

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#

6

1

/

8 x 1

L

BJ-6181

B

U

S

32

NU

WT

U

BE

32

#4

1

/

8 x 1

L

BJ-4181

B

U

S

32

NU

WT

U

BE

32

#2 S

o

l1

/

8 x 1

L

BJ-2S181

B

U

S

32

NU

WT

U

BE

32

#

2

1

/

8 x 1

L

BJ-2181

B

US

4

5

NUWTUBE45

1

/

01

/

8 x 1

L

BJ-1

/

0181

B

US

4

5

NUWTUBE45

2

/

01

/

8 x 1

3

/

16 x 1

L

BJ-2

/

0181

B

L

BJ-2

/

03161

B

US

4

5

U

S

65

NUWTUBE45

NU

WT

U

BE

65

3

/

01

/

8 x 1

3

/

16 x 1

L

BJ-3

/

0181

B

L

BJ-3

/

03161

B

U

S

65

U

S

65

NU

WT

U

BE

65

NU

WT

U

BE

65

4/

01

/

8 x 1

3

/

16 x 1

L

BJ-4

/

0181

B

L

BJ-4

/

03161

B

U

S

65

U

S

65

NU

WT

U

BE

65

NU

WT

U

BE

65

LBJ Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

299

Section 5

Ultraweld® Exothermic Connections

BD

M

o

ld Inf

o

rmati

o

n

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x "S" after

c

o

n

du

ct

o

r n

u

m

b

er. i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

MLDSLR - M

o

l

d

Se

a

le

r

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Downward Vertical Cable to To

p

o

f H

o

riz

o

nt

a

l B

u

s

ba

r with F

a

ce in

Vertical Plane

)

BD Cable to Busbar

B

us

bar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

8 x 1

1

/

0

2

/

0

4/

0

B

D-1811

/

0

B

D-1812

/

0B

B

D-1814

/

0

B

U

S9

0

U

S9

0

US

11

5

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

1

/

8 x

2

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

B

D-1821

/

0

B

D-1822

/

0B

B

D-1824

/

0B

B

D-18225CMB

B

D-1823CMB

B

D-18235CMB

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

1

/

4 x 1

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

B

D-1411

/

0

B

D-1412

/

0

B

D-1414

/

0

B

D-141

25

CM

B

D-141

3

CM

B

D-141

35

CM

B

D-141

5C

M

B

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

1

/

4 x 1-1

/2

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

B

D-141.51

/

0B

B

D-141.52

/

0B

B

D-141.54

/

0B

B

D-141.

525

CMB

B

D-141.

53

CMB

B

D-141.

535

CMB

B

D-141.

55C

MB

B

D-141.

5

7

5C

M

C

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

1

/

4 x

2

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

B

D-1421

/

0

B

D-1422

/

0

B

D-1424

/

0

B

D-14

225

CM

B

D-14

23

CM

B

D-14

235

CM

B

D-14

25

CM

B

D-14

2

7

5

CM

C

B

D-14

2

1MM

C

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

U

S

500

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

1

/

4 x

3

&

WIDER

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

B

D-1431

/

0B

B

D-1432

/

0B

B

D-1434

/

0B

B

D-14

325

CMB

B

D-14

33

CM

B

D-14

335

CMB

B

D-14

35

CMB

B

D-14

3

7

5

CM

C

B

D-14

3

1MM

C

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

U

S

500

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

B

us

bar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

/

8 x

2

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

B

D-3821

/

0

B

D-3822

/

0

B

D-3824

/

0

B

D-38225CM

B

D-3823CM

B

D-38235CM

B

D-3825CM

B

D-38275CM

C

B

D-3821MM

C

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

U

S

500

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

3

/

8 x

3

&

WIDER

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

B

D-3831

/

0

B

D-3832

/

0

B

D-3834

/

0

B

D-38325CM

B

D-3833CM

B

D-38335CM

B

D-3835CM

B

D-38375CM

C

B

D-3831MM

C

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

U

S

500

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

1

/

2 x

2

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

B

D-1221

/

0B

B

D-1222

/

0

B

D-1224

/

0

B

D-1

2225

CM

B

D-1

223

CM

B

D-1

2235

CM

B

D-1

225

CM

C

B

D-1

22

7

5

CM

C

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S

250

U

S

300

U

S

500

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

250

1

/

2 x

3

&

WIDER

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

B

D-1231

/

0

B

D-1232

/

0

B

D-1234

/

0

B

D-1

2325

CMB

B

D-1

233

CMB

B

D-1

2335

CMB

B

D-1

235

CM

C

B

D-1

23

7

5

CM

C

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S

250

U

S

300

U

S

500

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

250

BD Connect

i

on T

yp

e BD Connection T

yp

e continued

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

300300

Section 5

Ultraweld® Exothermic Connections

BE

M

o

ld Inf

o

rmati

o

n

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

Fo

r

BH

mold Wear Plates, add sufﬁ x "WP" to the

end of the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

BH

(

Horizontal Cable Tap to Ed

g

e o

f

H

orizontal Flat Busbar

)

(

Horizontal Flat Busbar Ta

p

to

H

orizontal Run Cable

)

Cable to Busbar BE / BH

Bus/Lu

g

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

4 x 1-1

/2

&

WIDER

#

6

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

B

E-141.

56

B

E-141.

52S

B

E-141.

52

B

E-141.51

/

0B

B

E-141.52

/

0B

B

E-141.53

/

0B

B

E-141.54

/

0B

B

E-141.

525

CMB

B

E-141.

53

CMB

B

E-141.

535

CMB

B

E-141.

55C

MB

U

S

65

U

S

65

U

S

65

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S

200

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

3

/

8 x 1-1

/2

&

WIDER

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

B

E-381.51

/

0B

B

E-381.52

/

0B

B

E-381.53

/

0B

B

E-381.54

/

0B

B

E-381.525CMB

B

E-381.53CMB

B

E-381.535CMB

B

E-381.55CMB

B

E-381.575CM

C

B

E-381.51MM

C

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

250

U

S

300

U

S4

00

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

1

/

2 x 1-1

/2

&

WIDER

1

/

0

2

/

0

3

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

1

000

MCM

B

E-121.51

/

0

B

E-121.52

/

0B

B

E-121.53

/

0B

B

E-121.54

/

0B

B

E-1

2

1.

525

CM

B

E-1

2

1.

53

CM

B

E-1

2

1.

535

CM

B

E-1

2

1.

55

CM

C

B

E-1

2

1.

5

7

5

CM

C

B

E-1

2

1.

5

1MM

C

US

11

5

US

11

5

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S

300

U

S4

00

U

S

500

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

C

able

Si

ze

Bus/Lu

g

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

01

/

8 x 1

1

/

4 x 1

B

H-1

/

0181

B

H-1

/

0141

B

U

S

65

U

S9

0

NU

WT

U

BE

65

NU

WT

U

BE9

0

2

/

01

/

8 x 1

1

/

4 x 1

B

H-2

/

0181

B

H-2

/

0141

B

U

S9

0

US

11

5

NU

WT

U

BE9

0

NU

WT

U

BE11

5

3

/

0

3

/

16 x 1

1

/

4 x 1

1

/

4 x 1-1

/2

1

/

4 x

2

B

H-3

/

03161

B

H-3

/

0141

B

H-3

/

0141.5

B

H-3

/

014

2

B

US

11

5

U

S1

50

U

S

200

U

S

250

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

4/

0

3

/

16 x 1

1

/

4 x 1

1

/

4 x 1-1

/2

1

/

4 x

2

B

H-4

/

03161

B

H-4

/

0141

B

H-4

/

0141.5

B

H-4

/

014

2

B

U

S1

50

U

S1

50

U

S

200

U

S

250

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

MC

M

1

/

4 x 1

1

/

4 x 1-1

/2

1

/

4 x

2

B

H-

25

CM141B

B

H-

25

CM141.

5

B

H-

25

CM14

2

B

U

S1

50

U

S

200

U

S

250

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

300

MC

M

1

/

4 x 1

1

/

4 x 1-1

/2

1

/

4 x

2

B

H-

3

CM141B

B

H-

3

CM141.

5

B

H-

3

CM14

2

C

U

S

200

U

S

250

U

S

300

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

350

MC

M

1

/

4 x 1

1

/

4 x 1-1

/

4

1

/

4 x 1-1

/2

1

/

4 x

2

B

H-

35

CM141B

B

H-

35

CM141.

25

B

H-

35

CM141.

5

B

H-

35

CM14

2

C

U

S

200

U

S

250

U

S

250

U

S

300

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

500

MC

M

1

/

4 x 1

1

/

4 x 1-1

/2

1

/

4 x

2

B

H-

5C

M141

B

H-

5C

M141.

5

C

B

H-

5

CM14

2

C

U

S

250

U

S

300

U

S4

00

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

7

50

MC

M

1

/

4 x 1-1

/2

1

/

4 x

2

3

/

8 x 1-1

/2

B

H-7

5C

M141.

5

C

B

H-7

5

CM14

2

C

B

H-75CM381.5

C

U

S4

00

U

S

500

U

S

500

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

2

-N

U

WT

U

BE

250

1

000

MC

M1

/

4 x 1-1

/2

B

H-1MM141.

5

C

U

S

500

2

-N

U

WT

U

BE

250

BE Connect

i

on T

yp

e

BH Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

30

1

301

Section 5

Ultraweld® Exothermic Connections

BU

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

K

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

D

"

Price Ke

y

Mold

s

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Upward Vertical Cable Tap to Ed

g

e

o

f H

o

riz

o

nt

a

l B

u

s

ba

r with F

a

ce in

Vertical Plane

)

BU Cable to Busbar

B

us

bar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

8 x 1

1

/

0

2

/

0

4/

0

B

U-1811

/

0

K

B

U-1812

/

0

K

B

U-1814

/

0

K

US

11

5

US

11

5

US

11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

1

/

8 x 1-1

/2

&

WIDER

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

B

U-181.51

/

0

K

B

U-181.52

/

0

K

B

U-181.54

/

0

K

B

U-181.525CM

K

B

U-181.53CM

K

B

U-181.535CM

K

US

11

5

US

11

5

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

1

/

4 x 1

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

B

U-1411

/

0

K

B

U-1412

/

0

K

B

U-1414

/

0

K

BU

-141

25

CM

K

BU

-141

3

CM

K

BU

-141

35

CM

K

BU

-141

5C

M

K

U

S1

50

U

S1

50

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

300

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

2

-N

U

WT

U

BE1

50

1

/

4 x 1-1

/2

&

WIDER

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

B

U-141.51

/

0

K

B

U-141.52

/

0

K

B

U-141.54

/

0

K

BU

-141.

525

CM

K

BU

-141.

53

CM

K

BU

-141.

535

CM

K

BU

-141.

55C

M

K

BU

-141.

5

7

5C

M

D

U

S1

50

U

S1

50

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

300

U

S4

00

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

200

3

/

8 x 1

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

B

U-3811

/

0

K

B

U-3812

/

0

K

B

U-3814

/

0

K

B

U-38125CM

K

B

U-3813CM

K

B

U-38135CM

K

B

U-3815CM

K

B

U-38175CM

D

U

S1

50

U

S1

50

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

B

us

bar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

/

8 x 1-1

/2

&

WIDER

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

B

U-381.51

/

0

K

B

U-381.52

/

0

K

B

U-381.54

/

0

K

B

U-381.525CM

K

B

U-381.53CM

K

B

U-381.535CM

K

B

U-381.55CM

K

B

U-381.575CM

D

U

S1

50

U

S1

50

U

S1

50

U

S1

50

U

S

200

U

S

200

U

S

250

U

S4

00

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

1

/

2 x 1

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

B

U-1211

/

0

K

B

U-1212

/

0

K

B

U-1214

/

0

K

BU

-1

2

1

25

CM

K

BU

-1

2

1

3

CM

K

BU

-1

2

1

35

CM

K

BU

-1

2

1

5

CM

D

BU

-1

2

17

5

CM

D

U

S

200

U

S

200

U

S

200

U

S

200

U

S

250

U

S

250

U

S

300

U

S

500

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

250

1

/

2 x 1-1

/2

&

WIDER

1

/

0

2

/

0

4/

0

250

MCM

300

MCM

350

MCM

500

MCM

7

50

MCM

B

U-121.51

/

0

K

B

U-121.52

/

0

K

B

U-121.54

/

0

K

BU

-1

2

1.

525

CM

K

BU

-1

2

1.

53

CM

K

BU

-1

2

1.

535

CM

K

BU

-1

2

1.

55

CM

D

BU

-1

2

1.

5

7

5

CM

D

U

S

200

U

S

200

U

S

200

U

S

200

U

S

250

U

S

250

U

S

300

U

S

500

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

200

NU

WT

U

BE

250

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

250

BU Connect

i

on T

yp

e BU Connection T

yp

e continue

d

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

30

2

302

Section 5

Ultraweld® Exothermic Connections

BA

BB

M

o

ld Inf

o

rmati

o

n

:

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Busbar 90°, Ta

p

Down, Run

H

orizontal, Busbar Face in

Vertical Plane

)

(

Horizontal Busbar Butt S

p

lice,

B

usbar Face in Vertical Plane

)

Busbar to Busbar BA / BB

B

us

bar

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

8 x 1

1

/

8 x

2

B

A-181

B

A-18

2

B

US

4

5

U

S9

0

NUWTUBE45

NU

WT

U

BE9

0

3

/

16 x 1

3

/

16 x

2

B

A-

3

1

6

1

B

A-

3

1

62

B

U

S

65

US

11

5

NU

WT

U

BE

65

NU

WT

U

BE11

5

1

/

4 x 1

1

/

4 x 1-1

/

4

1

/

4 x 1-1

/2

1

/

4 x

2

1

/

4 x

3

1

/

4 x 4

B

A-141

B

A-141.

25

B

A-141.

5

B

A-14

2

B

A-14

3

C

B

A-144

C

U

S9

0

US

11

5

U

S1

50

U

S

200

U

S4

00

U

S

500

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

3

/

8 x 1

3

/

8 x 1-1

/2

3

/

8 x

2

3

/

8 x

3

B

A-381

B

A-381.5

B

A-38

2

C

B

A-38

3

C

U

S1

50

U

S

250

U

S

300

U

S

500

NU

WT

U

BE1

50

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

250

1

/

2 x 1

1

/

2 x

2

BA

-

121

B

BA

-

122

C

U

S

200

U

S4

00

NU

WT

U

BE

200

2

-N

U

WT

U

BE

200

B

us

bar

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

1

/

8 x 1

1

/

8 x

2

B

B-181

B

B-18

2

B

US

4

5

U

S9

0

NUWTUBE45

NU

WT

U

BE9

0

3

/

16 x 1

3

/

16 x

2

B

B-

3

1

6

1

B

B-

3

1

62

B

U

S

65

US

11

5

NU

WT

U

BE

65

NU

WT

U

BE11

5

1

/

4 x 1

1

/

4 x 1-1

/4

1

/

4 x 1-1

/2

1

/

4 x

2

1

/

4 x

3

1

/

4 x 4

B

B-141

B

B-141.

25

B

B-141.

5

B

B-14

2

B

B-14

3

C

B

B-14

4

C

U

S9

0

US

11

5

U

S1

50

U

S

200

U

S4

00

U

S

500

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE

200

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

3

/

8 x 1

3

/

8 x 1-1

/2

3

/

8 x

2

3

/

8 x

3

B

B-381

B

B-381.5

B

B-38

2

C

B

B-38

3

C

U

S1

50

U

S

250

U

S

300

U

S

500

NU

WT

U

BE1

50

NU

WT

U

BE

250

2

-N

U

WT

U

BE1

50

2

-N

U

WT

U

BE

250

1

/

2 x 1

1

/

2 x

2

B

B-1

2

1

B

B-1

22

C

U

S

200

U

S4

00

NU

WT

U

BE

200

2

-N

U

WT

U

BE

200

BB Connect

i

on T

yp

e

BA Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

303

Section 5

Ultraweld® Exothermic Connections

BT

Mold Information

:

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

MH2 - H

a

n

d

le f

o

r "

C

"

Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Busbar Tee, Ta

p

Down, Thru

H

orizontal Run, Busbar Face

i

n Vertical Plane

)

BT Busbar to Busbar

RUN

TAP

B

us

bar Size M

o

ld

P

art

No

.

W

el

d

Meta

l

B

ar

Run

B

ar

T

a

p

U

ltraSh

o

t

NUWTUBE

1

/

8 x 1

1

/

8 x 2 & WIDER

1

/

8 x 1

1

/

8 x

2

B

T-181181

B

T-18218

2

B

U

S9

0

U

S

200

NU

WT

U

BE9

0

NU

WT

U

BE

200

3

/

16 x 1

3

/

16 x 2 & WIDER

3

/

16 x 1

3

/

16 x

2

B

T-

3

1

6

1

3

1

6

1

B

T-

3

1

623

1

62

B

US

11

5

U

S

200

NU

WT

U

BE11

5

NU

WT

U

BE

200

1

/

4 x 1

1

/

4 x 1-1

/4

1

/

4 x 1-1

/2

1

/

4 x 2 & WIDER

1

/

4 x 1

1

/

4 x 1-1

/4

1

/

4 x 1-1

/2

1

/

4 x

2

B

T-141141

B

T-141.

25

141.

25

B

T-141.

5

141.

5

B

T-14

2

14

2

C

U

S1

50

U

S

200

U

S

250

U

S4

00

NU

WT

U

BE1

50

NU

WT

U

BE

200

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

3

/

8 x 1

3

/

8 x 1-1

/2

3

/

8 x 2 & WIDER

3

/

8 x 1

3

/

8 x 1-1

/2

3

/

8 x

2

B

T-381381B

B

T-381.5381.5

C

B

T-38238

2

C

U

S

250

U

S4

00

U

S

500

NU

WT

U

BE

250

2

-N

U

WT

U

BE

200

2

-N

U

WT

U

BE

250

1

/

2 x 1 1

/

2 x 1

B

T-1

2

11

2

1

C

U

S

300

2

-N

U

WT

U

BE1

50

BT Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

304304

Section 5

Ultraweld® Exothermic Connections

APPLICATI

O

N N

O

TES

:

U

ltraweld C

o

nnecti

o

ns Used

f

or Groundin

g

Reinforcin

g

Bars

T

he Ultraweld process is ideal for providin

g

permanent connections of

g

roundin

g

conductors

and li

g

htnin

g

protection conductors to rebar. Exothermically weldin

g

to the rebar ensures that

the c

o

ncrete enc

a

se

d

c

o

nnecti

o

n will l

a

st the

du

r

a

ti

o

n

o

f the str

u

ct

u

re. T

o

ens

u

re th

a

t the

connection is made

p

ro

p

erl

y

, the mill scale must be removed from the rebar in the area of the

connection. In addition to the normal materials used to make an Ultraweld connection, packin

g

material is also required. The packin

g

material serves as a sealant barrier between the mold

and the rebar and thus prevents weld metal leaka

g

e. A piece of packin

g

material is

g

ood for

o

ne c

o

nnecti

o

n.

Ultraweld C

o

nnecti

o

ns t

o

Structural

Reinforcin

g

Bar

T

he Ultraweld process is only to be used for attachin

g

conductors to rebar and not as a means

to provide a structural welded

j

oint of the rebar itself. The weldin

g

of

g

round conductors to

rebar usin

g

the Ultraweld process will not be harmful if the stresses in the rebar are below its

y

ield point. Desi

g

n stresses for rebar are normally below 60% of the nominal yield stren

g

th

thus Ultraweld exothermic weldin

g

process should not be detrimental under desi

g

n stresses.

In practice it is best to make

g

roundin

g

attachments to rebar in areas away from the point o

f

m

a

xim

u

m stress. It is

b

est t

o

m

a

ke c

o

nnecti

o

ns ne

a

r the free en

d

o

f the re

ba

r.

RE

RB

R

O

RP

R

S

Cable to Rebar

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

305

Section 5

Ultraweld® Exothermic Connections

RB

Important: See Packin

g

Material Notes.

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r str

a

n

d

e

d

c

ab

le. F

o

r s

o

li

d

conductor, add sufﬁ x "S" after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For information on sizes not listed,

p

lease

contact the factor

y

.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

WRPSLV - Wra

p

Sleev

e

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Tee of Horizontal Thru Rebar

&

Horizontal Ta

p

Cable

)

RB Cable to Rebar

Packin

g

Material Notes

Packin

g

Material or Wrap Sleeve(s)

are necessary when makin

g

Ultraweld

connections to Rebar. The two t

yp

es o

f

m

a

teri

a

l

u

se

d

a

re CERPM

o

r WRPSLV.

CERPM Packin

g

Material is a ceramic

ﬁ

b

er m

a

teri

a

l

a

n

d

c

a

n

b

e

u

se

d

f

o

r

o

ne

connection only. CERPM is packa

g

ed in

q

uantities of 25

p

er box.

WRPSLV Co

pp

er Wra

p

Sleeve is

w

ra

pp

ed around the rebar for certain

connection styles. WRPSLV is packa

g

ed in

q

uantities of 50

p

er box.

Be sure to specify Packin

g

Material No.

w

hen orderin

g

Mold and Weld Metal. See

pa

g

es 325 & 326 for Packin

g

Material.

Rebar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

Packin

g

Mat'l N

o

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

B-

36

B

R

B-

34

B

R

B-

32S

B

R

B-

32

B

R

B-31

/

0

B

R

B-32

/

0

B

R

B-33

/

0

B

R

B-34

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

US

4

5

US

4

5

U

S

65

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

4

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

B-4

6

B

RB

-

44

B

R

B-4

2S

B

R

B-4

2

B

R

B-41

/

0

B

R

B-42

/

0

B

R

B-43

/

0

B

R

B-44

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

US

4

5

US

4

5

U

S

65

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

B-

56

B

RB

-

54

B

R

B-

52S

B

R

B-

52

B

R

B-51

/

0

B

R

B-52

/

0

B

R

B-53

/

0

B

R

B-54

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

6

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

B-

66

B

R

B-

64

B

R

B-

62S

B

R

B-

62

B

R

B-61

/

0

B

R

B-62

/

0

B

R

B-63

/

0

B

R

B-64

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

RB Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

306306

Section 5

Ultraweld® Exothermic Connections

Important: See Packin

g

Material Notes On Pa

g

e 305.

RE

M

o

ld Inf

o

rmati

o

n

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x

"

S"

a

fter c

o

n

du

ct

o

r n

u

m

b

er. i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

WRPSLV or CERPM - Rebar Packin

g

Material

CSH1 - Chain Su

pp

ort Handle clam

p

for "

B

"

&

"K" Price Ke

y

Mold

s

OR

MH1 - H

a

n

d

le f

o

r "

B

"

a

n

d

"K" Price Ke

y

Mold

s

**CSKIT - Chain Support Kit for #7 & Lar

g

er reba

r

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Tee of Vertical Thru

R

e

ba

r

&

H

o

riz

o

nt

a

l

T

a

p

Cable

)

*

*Re

q

uires Chain Su

pp

ort Kit

(

#CSKIT

)

for welds

made to #7 and Lar

g

er rebar.

Cable to Rebar RE

R

E 7

&

Lar

g

e

r

CS

KIT

CS

H1

Pa

tente

d

Rebar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

Packin

g

Mat'l N

o

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

E-

36

B

R

E-

3

4

B

R

E-

32S

B

R

E-

32

B

R

E-31

/

0

B

R

E-32

/

0

B

R

E-33

/

0

B

R

E-34

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

US

4

5

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

4

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

E-4

6

B

RE

-

44

B

R

E-4

2S

B

R

E-4

2

B

R

E-41

/

0

B

R

E-42

/

0

B

R

E-43

/

0

B

R

E-44

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

US

4

5

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

5

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

E-

56

B

RE

-

54

B

R

E-

52S

B

R

E-

52

B

R

E-51

/

0

B

R

E-52

/

0

B

R

E-53

/

0

B

R

E-54

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

US

4

5

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

Rebar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

Packin

g

Mat'l N

o

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

6

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

E-

66

B

R

E-

6

4

B

R

E-

62S

B

R

E-

62

B

R

E-61

/

0

B

R

E-62

/

0

B

R

E-63

/

0

B

R

E-64

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

US

4

5

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

7**

&

L

ar

g

e

r

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

E-7L

6

K

RE

-

7L4

K

R

E-7L

2S

K

R

E-7L

2

K

R

E-7L1

/

0

K

R

E-7L2

/

0

K

R

E-7L3

/

0

K

R

E-7L4

/

0

K

CERPM

3

CERPM

3

CERPM

3

CERPM

3

CERPM

3

CERPM

3

CERPM

3

CERPM

3

US

4

5

U

S

65

U

S

65

U

S

65

US

11

5

US

11

5

U

S1

50

U

S1

50

NUWTUBE45

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

RE Connect

i

on T

yp

e RE Connection T

yp

e continued

L

iste

d

4

67

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

30

7

307

Section 5

Ultraweld® Exothermic Connections

R

O

Mold Information

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x

"

S"

a

fter c

o

n

du

ct

o

r n

u

m

b

er. i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end of the Mold Part

N

o. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

a

n

d

"

Q

"

Price Ke

y

Mold

s

W

RP

S

L

V

or CERPM - Rebar Packing Material

V

U

MHDKIT - H

o

l

d

D

o

wn Ki

t

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Cross of Horizontal Cable

L

a

pp

ed Over Horizontal Rebar

)

RO Cable to Rebar

*

* Re

q

uires Hold Down Kit

(

#UMHDKIT

)

for weld

s

made to #6 and Lar

g

er rebar.

UMHDKIT

U

MHDKIT with M

o

l

d

&

H

a

n

d

le

Important: See Packin

g

Material Notes On Pa

g

e 305.

Pa

tente

d

Rebar

Si

ze

C

able

Si

ze

Mold

P

art

N

o.

Packin

g

Mat'l No.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

RO

-

36

B

RO

-

34

B

RO

-

32S

B

RO

-

32

B

R

O-31

/

0

Q

R

O-32

/

0

Q

R

O-33

/

0

Q

R

O-34

/

0

Q

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S

65

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

4

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

RO

-4

6

B

RO

-4

4

B

RO

-4

2S

B

RO

-4

2

B

R

O-41

/

0

Q

R

O-42

/

0

Q

R

O-43

/

0

Q

R

O-44

/

0

Q

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S

65

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

5

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

RO

-

56

B

RO

-

54

B

RO

-

52S

B

RO

-

52

B

R

O-51

/

0

Q

R

O-52

/

0

Q

R

O-53

/

0

Q

R

O-54

/

0

Q

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S

65

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

6

**

&

L

ar

g

e

r

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

RO

-

6

L

6

B

RO

-

6

L4

B

RO

-

6

L

2S

B

RO

-

6

L

2

B

R

O-6L1

/

0

B

R

O-6L2

/

0

B

R

O-6L3

/

0

B

R

O-6L4

/

0

B

C

ERPM1

C

ERPM1

C

ERPM1

C

ERPM1

C

ERPM

2

C

ERPM

2

C

ERPM

2

C

ERPM

2

U

S

65

U

S

65

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE

65

NU

WT

U

BE

65

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

RO Connect

i

on T

yp

e

L

iste

d

4

67

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

308

Section 5

Ultraweld® Exothermic Connections

RP

M

o

ld Inf

o

rmati

o

n

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x

"

S"

a

fter c

o

n

du

ct

o

r n

u

m

b

er. i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Molds with Price Ke

y

"

A

"

S

O

LD WITH FRAME.

•

If Frame not re

q

uired, add sufﬁ x "-X" after the Mold Part No.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

Price Ke

y

Mold

s

WRPSLV or CERPM - Rebar Packin

g

Material

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

U

MHDKIT - H

o

l

d

D

o

wn Ki

t

UMMHDA - Hold Down Kit when Price Ke

y

is "A"

(

Parallel Cable Ta

p

o

f

Ho

riz

o

nt

a

l C

ab

le t

o

Thr

u

H

orizontal Rebar

)

Cable to Rebar RP

*

* Re

q

uires Hold Down Kit

(

#UMHDKIT

)

for weld

s

made to #6 and Lar

g

er Rebar.

UMHDKIT

Important: See Packin

g

Material Notes On Pa

g

e 305.

U

MHDKIT with M

o

l

d

&

H

a

n

d

le

Pa

tente

d

Rebar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

Packin

g

Mat'l N

o

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

P-

36

B

R

P-

34

B

R

P-

32S

B

R

P-

32

B

R

P-31

/

0

B

R

P-32

/

0

B

R

P-33

/

0

B

R

P-34

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S

25

U

S

32

US

4

5

US

4

5

U

S9

0

U

S9

0

US

11

5

US

11

5

NU

WT

U

BE

25

NU

WT

U

BE

32

NUWTUBE45

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

4

&

L

ar

g

e

r

#

6

#4

#2 S

o

l

#

2

R

P-4L

6

A

RP

-

4L4

A

R

P-4L

2S

A

R

P-4L

2

A

C

ERPM1

C

ERPM1

C

ERPM1

C

ERPM1

U

S

25

U

S

32

US

4

5

US

4

5

NU

WT

U

BE

25

NU

WT

U

BE

32

NUWTUBE45

4

1

/

0

2

/

0

3

/

0

4/

0

R

P-41

/

0

B

R

P-42

/

0

B

R

P-43

/

0

B

R

P-44

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S9

0

U

S9

0

US

11

5

US

11

5

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

1

/

0

2

/

0

3

/

0

4/

0

R

P-51

/

0

B

R

P-52

/

0

B

R

P-53

/

0

B

R

P-54

/

0

B

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S9

0

U

S9

0

US

11

5

US

11

5

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

6

**

&

L

ar

g

e

r

1

/

0

2

/

0

3

/

0

4/

0

R

P-6L1

/

0

B

R

P-6L2

/

0

B

R

P-6L3

/

0

B

R

P-6L4

/

0

B

C

ERPM

2

C

ERPM

2

C

ERPM

2

C

ERPM

2

U

S9

0

U

S9

0

US

11

5

US

11

5

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

RP Connect

i

on T

yp

e

L

iste

d

4

67

S

ect

io

n 5.5

UMMHDA

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

30

9

309

Section 5

Ultraweld® Exothermic Connections

R

S

Mold Information

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x

"

S"

a

fter c

o

n

du

ct

o

r n

u

m

b

er. i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

•

For mold Wear Plates, add sufﬁ x "WP" to the end of the Mold Part

N

o. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

B

"

a

n

d

"

P

"

Price Ke

y

Mold

s

W

RP

S

L

V

or CERPM - Rebar Packing Material

V

**CSKITHSVM - Chain Support Kit for #7 and Lar

g

er reba

r

Recommended Tools & Accessories

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

MCBRSH1 - Mold Cleanin

g

Brus

h

(

Horizontal Thru Cable to Side

o

f Vertical Rebar

)

*

* Re

q

uires Chain Su

pp

ort Kit

(

#CSKITHSVM

)

for welds made to #7 and Lar

g

er rebar.

RS Cable to Rebar

CS

KITH

S

VM CSKITHSVM with M

o

l

d

&

H

a

n

d

le

Important: See Packin

g

Material Notes On Pa

g

e 305.

Pa

tente

d

Rebar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

Packin

g

Mat'l N

o

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

3

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

S-

36

P

R

S-

34

P

R

S-

32S

P

R

S-

32

P

R

S-31

/

0

P

R

S-32

/

0P

R

S-33

/

0P

R

S-34

/

0P

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

4

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

S-4

6

P

RS

-4

4

P

RS

-4

2S

P

RS

-4

2

P

R

S-41

/

0

P

R

S-42

/

0

P

R

S-43

/

0

P

R

S-44

/

0

P

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

5

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

S-

56

P

RS

-

54

P

R

S-

52S

P

R

S-

52

P

R

S-51

/

0

P

R

S-52

/

0

P

R

S-53

/

0

P

R

S-54

/

0

P

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

Rebar

Si

ze

C

able

Si

ze

M

o

ld

P

art

No

.

Packin

g

Mat'l N

o

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

6

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

S-

66

P

R

S-

64

P

R

S-

62S

P

R

S-

62

P

R

S-61

/

0

P

R

S-62

/

0

P

R

S-63

/

0

P

R

S-64

/

0

P

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

W

RP

S

LV

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

7**

&

L

ar

g

e

r

#

6

#4

#2 S

o

l

#

2

1

/

0

2

/

0

3

/

0

4/

0

R

S-7L

6

B

RS

-7L4

B

RS

-7L

2S

B

RS

-7L

2

B

R

S-7L1

/

0

B

R

S-7L2

/

0

B

R

S-7L3

/

0

B

R

S-7L4

/

0

B

CERPM

3

CERPM

3

CERPM

3

CERPM

3

CERPM

3

CERPM

3

CERPM

3

CERPM

3

U

S9

0

U

S9

0

U

S9

0

U

S9

0

US

11

5

US

11

5

U

S1

50

U

S1

50

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

NU

WT

U

BE11

5

NU

WT

U

BE11

5

NU

WT

U

BE1

50

NU

WT

U

BE1

50

RS Connect

i

on T

yp

e RS Connection T

yp

e continued

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

1

0310

Section 5

Ultraweld® Exothermic Connections

•

Welded

g

roundin

g

connections to the web of 85 lb. to 140 lb. standard rails.

•

If the ampacity requirement cannot be met with a sin

g

le conductor listed, then two or more smaller conductors

c

a

n

b

e

u

se

d

.

•

M

o

l

d

s liste

d

a

re f

o

r c

o

ncentric c

o

n

du

ct

o

rs.

•

Mold frame includes ad

j

ustin

g

screws to position the mold at the neutral axis of the rail.

RMVH

Mold Information

:

•

M

o

l

d

s liste

d

a

re f

o

r c

o

ncentric str

a

n

d

e

d

c

ab

le.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

K

"

Price Ke

y

Mold

s

RMFRMW105C - Rail Clam

p

Flint I

g

niter (FLTIG) included with MH1

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH2 - Cable Cleanin

g

Brus

h

MCBRSH1 - Mold Cleanin

g

Brus

h

RASP - Rasp for cleanin

g

rail

(

R

a

il

M

o

l

d

V

ertic

a

l We

b

H

o

rizontal Cable

)

•

Ultraweld exothermic materials meet re

q

uirements

o

f AREMA 8.1.34.

W

eb Groundin

g

Connections

T

he ad

j

ustin

g

screws on mold frame

p

osition conductor at neutral axis of rail

w

here stresses

a

re minim

a

l.

Cable to Rail RMVH

R

MFRMW1

05

C

M

H1

Size Mold Part No. Weld Metal

4

Co

ncentri

c

RMVH4

-

WEB-

K

NU

WT

U

BE9

0

R

2

C

o

ncentri

c

R

MVH

2

-WEB

-

K

NU

WT

U

BE9

0

R

1

Co

ncentri

c

R

MVH1-WEB

-

K

NU

WT

U

BE9

0

R

1

/

0 Concentri

c

R

MVH1

/

0-WEB

-

K

NU

WT

U

BE11

5

R

2

/

0 Concentri

c

R

MVH2

/

0-WEB

-

K

NU

WT

U

BE11

5

R

4/

0 Concentri

c

R

MVH4

/

0-WEB

-

K

NU

WT

U

BE1

50

R

RMVH Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

11

311

Section 5

Ultraweld® Exothermic Connections

RMVR

M

o

ld Inf

o

rmati

o

n

:

•

M

o

l

d

s liste

d

a

re f

o

r c

o

ncentric str

a

n

d

e

d

c

ab

le.

•

Price Ke

y

is the

Bold Letter

in the M

o

l

d

P

a

rt N

o

.

r

Re

q

uired Tools & Accessories

:

MH1 - H

a

n

d

le f

o

r "

K

"

Price Ke

y

Mold

s

RMFRMW105C - Rail Clam

p

Flint I

g

niter (FLTIG) included with MH1

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH2 - Cable Cleanin

g

Brus

h

MCBRSH1 - Mold Cleanin

g

Brus

h

RASP - Rasp for cleanin

g

rail

(

R

a

il

M

o

l

d

V

ertic

a

l We

b

R

ig

ht Hand Mold

)

RMVL

(

R

a

il

M

o

l

d

V

ertic

a

l We

b

L

eft Hand Mold

)

•

Ultraweld exothermic materials meet re

q

uirements

o

f AREMA 8.1.34.

•

Ultraweld exothermic materials meet re

q

uirements

o

f AREMA 8.1.34.

W

eb Groundin

g

Connections

T

he ad

j

ustin

g

screws on mold frame

p

osition conductor at neutral axis of rail

w

here stresses

a

re minim

a

l.

RMVL / RMVR Cable to Rail

R

MFRMW1

05

C

M

H1

Size Mold Part No. Weld Metal

4

Co

ncentri

c

RMVR4

-

WEB-

K

NU

WT

U

BE

65

R

2

C

o

ncentri

c

R

MVR

2

-WEB

-

K

NU

WT

U

BE

65

R

1

Co

ncentri

c

R

MVR1-WEB

-

K

NU

WT

U

BE

65

R

1

/

0 Concentri

c

R

MVR1

/

0-WEB

-

K

NU

WT

U

BE9

0

R

2

/

0 Concentri

c

R

MVR2

/

0-WEB

-

K

NU

WT

U

BE9

0

R

4/

0 Concentri

c

R

MVR4

/

0-WEB

-

K

NU

WT

U

BE11

5

R

Size Mold Part No. Weld Metal

4

Co

ncentri

c

RMVL4

-

WEB-

K

NU

WT

U

BE

65

R

2

C

o

ncentri

c

R

MVL

2

-WEB

-

K

NU

WT

U

BE

65

R

1

Co

ncentri

c

R

MVL1-WEB

-

K

NU

WT

U

BE

65

R

1

/

0 Concentri

c

R

MVL1

/

0-WEB

-

K

NU

WT

U

BE9

0

R

2

/

0 Concentri

c

R

MVL2

/

0-WEB

-

K

NU

WT

U

BE9

0

R

4/

0 Concentri

c

R

MVL4

/

0-WEB

-

K

NU

WT

U

BE11

5

R

RMVR Connect

i

on T

yp

e

RMVL Connect

i

on T

yp

e

S

ect

io

n 5.5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

12

312

Section 5

Ultraweld® Exothermic Connections

T

yp

e Mold Part No. Ground Rod Size Cable Size

Solid Stranded

G11

......................

G11588NU

.........................

5/

8"

....................

#6, #8

........................

#8

G11

......................

G11584NU

.........................

5/

8"

....................

#

3

, #

4

.....................

#4, #6

G11

......................

G11582NU

.........................

5/

8"

....................

#1, #

2

.....................

#

2

, #

3

G11

....................

G11581

/

0NU

.......................

5/

8"

...................

2/0, 1/0

.....................

1/0, #1

G11

....................

G11582

/

0NU

.......................

5/

8"

........................

—

............................

2

/

0

G21

......................

G21588NU

.........................

5/

8"

....................

#6, #8

........................

#8

G

2

1

......................

G21584NU

.........................

5/

8"

....................

#

3

, #

4

.....................

#4, #6

G

2

1

......................

G21582NU

.........................

5/

8"

....................

#1, #

2

.....................

#

2

, #

3

G

2

1

....................

G21581

/

0NU

.......................

5/

8"

...................

2/0, 1/0

.....................

1/0, #1

G

3

1

......................

G31588NU

.........................

5/

8"

....................

#6, #8

........................

#8

G

3

1

......................

G31584NU

.........................

5/

8"

....................

#

3

, #

4

.....................

#4, #6

G

3

1

......................

G31582NU

.........................

5/

8"

....................

#1, #

2

.....................

#

2

, #

3

G

3

1

...................

G31581

/

0NU*

.......................

5/

8"

...................

2/0, 1/0

.....................

1/0, #1

G

41

......................

G41588NU

.........................

5/

8"

....................

#6, #8

........................

#8

G

41

......................

G41584NU

.........................

5/

8"

....................

#

3

, #

4

.....................

#4, #6

G41

......................

G41582NU

.........................

5/

8"

....................

#1, #

2

.....................

#

2

, #

3

T

yp

e Mold Part No. Ground Rod Size Cable Size

S

o

lid Strande

d

G

11

......................

G11348NU

.........................

3

/

4"

....................

#6, #8

........................

#8

G

11

......................

G11

3

44N

U

.........................

3

/

4"

....................

#

3

, #

4

.....................

#4, #6

G

11

......................

G11

3

4

2

N

U

.........................

3

/

4"

....................

#1, #

2

.....................

#

2

, #

3

G

11

....................

G11341

/

0NU

.......................

3

/

4"

...................

2/0, 1/0

.....................

1/0, #1

G

11

....................

G11342

/

0NU

.......................

3

/

4"

........................

—

............................

2

/

0

G

2

1

......................

G21348NU

.........................

3

/

4"

....................

#6, #8

........................

#8

G

2

1

......................

G

2

1

3

44N

U

.........................

3

/

4"

....................

#

3

, #

4

.....................

#4, #6

G

2

1

......................

G

2

1

3

4

2

N

U

.........................

3

/

4"

....................

#1, #

2

.....................

#

2

, #

3

G

2

1

....................

G21341

/

0NU

.......................

3

/

4"

...................

2/0, 1/0

.....................

1/0, #1

G

3

1

......................

G31348NU

.........................

3

/

4"

....................

#6, #8

........................

#8

G

3

1

......................

G

3

1

3

44N

U

.........................

3

/

4"

....................

#

3

, #

4

.....................

#4, #6

G

3

1

......................

G

3

1

3

4

2

N

U

.........................

3

/

4"

....................

#1, #

2

.....................

#

2

, #

3

G

3

1

...................

G31341

/

0NU*

.......................

3

/

4"

...................

2/0, 1/0

.....................

1/0, #1

G

41

......................

G41348NU

.........................

3

/

4"

....................

#6, #8

........................

#8

G

41

......................

G41

3

44N

U

.........................

3

/

4"

....................

#

3

, #

4

.....................

#4, #6

G

41

......................

G41

3

4

2

N

U

.........................

3

/

4"

....................

#1, #

2

.....................

#

2

, #

3

N

O

TES

:

• Disposable sin

g

le use ceramic mold provides convenience and ease of use.

• Packa

g

ed 12 per box.

• Requires only a Flint I

g

niter (FLTIG) to make a connection. See pa

g

e 325.

• No frames or handle clam

p

s are re

q

uired.

Uni-Shots G11 / G21 / G31 / G41

G

11

G

21

G3

1

*

G3

1

G

41

L

iste

d

4

67

S

ect

io

n 5.6

NUWTube

(

Traditional

)

NEW

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

1

3

313

Section 5

Ultraweld® Exothermic Connections

NEW

G11 / G21 / G31 / G41 Ultra Uni-Shots

S

ect

io

n 5.6

N

O

TES:

S

ee Notes on Pa

g

e 312. USCONTROLLER required to make Ultra Uni-Shot connection. See pa

g

e 322.

T

yp

e Mold Part No. Ground Rod Size Cable Size

S

o

lid Stranded

G

11

...............

G11588U

S

...........

......5/8”

............

.

.....#6, #8

...........

.

.....#8

G

11

...............

G11584U

S

...........

......5/8”

............

.

.....#

3

, #

4

........

.

.....#4, #6

G

11

...............

G11582U

S

...........

......5/8”

............

.

.....#1, #

2

........

.

.....#

2

, #

3

G

11

..............

G11581

/

0U

S

.........

......5/8”

...........

.

.....2/0, 1/0

.......

.

.....1/0, #1

G

11

..............

G11582

/

0U

S

.........

......5/8”

..............

.

.....2

/

0

..............

.

.....2

/

0

G

11

..............

G11584

/

0U

S

.........

......5/8”

..............

.

.....4

/

0

..............

.

.....4

/

0

G

2

1

...............

G21588U

S

...........

......5/8”

............

.

.....#6, #8

...........

.

.....#8

G

2

1

...............

G21584U

S

...........

......5/8”

............

.

.....#

3

, #

4

........

.

.....#4, #6

G

2

1

...............

G21582U

S

...........

......5/8”

............

.

.....#1, #

2

........

.

.....#

2

, #

3

G

2

1

..............

G21581

/

0U

S

.........

......5/8”

...........

.

.....2/0, 1/0

.......

.

.....1/0, #1

G

2

1

..............

G21582

/

0U

S

.........

......5/8”

..............

.

.....2

/

0

..............

.

.....2

/

0

G

2

1

..............

G21584

/

0U

S

.........

......5/8”

..............

.

.....4

/

0

..............

.

.....4

/

0

G

3

1

...............

G31588U

S

...........

......5/8”

............

.

.....#6, #8

...........

.

.....#8

G

3

1

...............

G31584U

S

...........

......5/8”

............

.

.....#

3

, #

4

........

.

.....#4, #6

G

3

1

...............

G31582U

S

...........

......5/8”

............

.

.....#1, #

2

........

.

.....#

2

, #

3

G

3

1

.............

G31581

/

0US*

........

......5/8”

...........

.

.....2/0, 1/0

.......

.

.....1/0, #1

G

41

...............

G41588U

S

...........

......5/8”

............

.

.....#6, #8

...........

.

.....#8

G

41

...............

G41584U

S

...........

......5/8”

............

.

.....#

3

, #

4

........

.

.....#4, #6

G

41

...............

G41582U

S

...........

......5/8”

............

.

.....#1, #

2

........

.

.....#

2

, #

3

G

41P

S

.............

G41PS8U

S

.............

.

.....

---

.............

.

.....#6, #8

...........

.

.....#8

T

yp

e Mold Part No. Ground Rod Size Cable Size

S

o

lid Strande

d

G

11

...............

G11348U

S

...........

......3/4”

............

.

.....#6, #8

...........

.

.....#8

G

11

...............

G11

3

44

US

...........

......3/4”

............

.

.....#

3

, #

4

........

.

.....#4, #6

G

11

...............

G11

3

4

2US

...........

......3/4”

............

.

.....#1, #

2

........

.

.....#

2

, #

3

G

11

..............

G11341

/

0U

S

.........

......3/4”

..............

.

.....1

/

0

...........

.

.....1/0, #1

G

11

..............

G11342

/

0U

S

.........

......3/4”

..............

.

.....2

/

0

..............

.

.....2

/

0

G

11

..............

G11344

/

0U

S

.........

......3/4”

..............

.

.....4

/

0

..............

.

.....4

/

0

G

2

1

...............

G21348U

S

...........

......3/4”

............

.

.....#6, #8

...........

.

.....#8

G

2

1

...............

G

2

1

3

44

US

...........

......3/4”

............

.

.....#

3

, #

4

........

.

.....#4, #6

G

2

1

...............

G

2

1

3

4

2US

...........

......3/4”

............

.

.....#1, #

2

........

.

.....#

2

, #

3

G

2

1

..............

G21341

/

0U

S

.........

......3/4”

...........

.

.....2/0, 1/0

.......

.

.....1/0, #1

G

2

1

..............

G21342

/

0U

S

.........

......3/4”

..............

.

.....2

/

0

..............

.

.....2

/

0

G

2

1

..............

G21344

/

0U

S

.........

......3/4”

..............

.

.....4

/

0

..............

.

.....4

/

0

G

3

1

...............

G31348U

S

...........

......3/4”

............

.

.....#6, #8

...........

.

.....#8

G

3

1

...............

G

3

1

3

44

US

...........

......3/4”

............

.

.....#

3

, #

4

........

.

.....#4, #6

G

3

1

...............

G

3

1

3

4

2US

...........

......3/4”

............

.

.....#1, #

2

........

.

.....#

2

, #

3

G

3

1

.............

G31341

/

0US*

........

......3/4”

...........

.

.....2/0, 1/0

.......

.

.....1/0, #1

G

41

...............

G41348U

S

...........

......3/4”

............

.

.....#6, #8

...........

.

.....#8

G

41

...............

G41

3

44

US

...........

......3/4”

............

.

.....#

3

, #

4

........

.

.....#4, #6

G

41

...............

G41

3

4

2US

...........

......3/4”

............

.

.....#1, #

2

........

.

.....#

2

, #

3

U

ltr

a

Sh

o

t

(

Electronic

)

G

11

G

21

G3

1

*

G3

1

G

41

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

1

4314

Section 5

Ultraweld® Exothermic Connections

Tinned Copper Lugs Straight & Offset

S

ect

io

n 5.7

For Use with LE Style Molds on Pa

g

e 297.

S

XL

O

XL

Lu

g

S

i

ze

S

trai

g

ht

P

art

No

.

O

ff

s

et

P

art

No

.

N

o

.

of

H

o

les

S

crew

Si

ze

O

.C.

D

i

mens

ion

T

W

A

B

1

/

8 x 1

S

XL-181

S

XL-1812B

S

XL-1812C

S

XL-1812

D

OXL-181

OXL-1812B

OXL-1812C

OXL-1812

D

1

2

3

/

8

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

1

/

8

1

/

8

1

/

8

1

/

8

1

/2

5/

8

5/

8

5/

8

7

/

8

3

/

16 x 1

S

XL-

3

1

6

1

S

XL-

3

1

6

1

2

B

S

XL-

3

1

6

1

2

C

S

XL-

3

1

6

1

2D

O

XL-

3

1

6

1

O

XL-

3

1

6

1

2

B

O

XL-

3

1

6

1

2

C

O

XL-

3

1

6

1

2D

1

2

3

/

8

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

3

/

16

3

/

16

3

/

16

3

/

16

1

9/

16

5/

8

5/

8

5/

8

1-1

/

8

3

1

/

4 x 1

S

XL-141

S

XL-141

2

B

S

XL-141

2C

S

XL-141

2D

O

XL-141

O

XL-141

2

B

O

XL-141

2

C

O

XL-141

2D

1

2

1

/2

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

1

/

4

1

/

4

1

/

4

1

/

4

1

5/

8

5/

8

5/

8

5/

8

1-1

/

8

3

1

/

4 x 1-1

/

2

S

XL-141.

5

S

XL-141.

52

B

S

XL-141.

52C

S

XL-141.

52D

O

XL-141.

5

O

XL-141.

52

B

O

XL-141.

52C

O

XL-141.

52D

1

2

5/

8

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

1

/

4

1

/

4

1

/

4

1

/

4

1-1

/2

1-1

/2

1-1

/2

1-1

/2

3

/4

5/

8

5/

8

5/

8

1-1

/2

3

1

/

4 x

2

S

XL-14

22

B

S

XL-14

22C

S

XL-14

22D

O

XL-14

22

B

O

XL-14

22

C

O

XL-14

22D

2

3

/

8

1

/2

1

/2

.75

1

1.7

5

1

/

4

1

/

4

1

/

4

2

5/

8

5/

8

5/

8

3

/

8 x 1-1

/2

S

XL-381.5

S

XL-381.52B

S

XL-381.52

C

S

XL-381.52

D

OXL-381.5

OXL-381.52B

OXL-381.52

C

OXL-381.52

D

1

2

5/

8

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

3

/

8

3

/

8

3

/

8

3

/

8

1-1

/2

1-1

/2

1-1

/2

1-1

/2

3

/4

5/

8

5/

8

5/

8

1-1

/2

3

/

8 x

2

S

XL-38

2

S

XL-3822B

S

XL-3822C

S

XL-3822

D

OXL-38

2

OXL-3822B

OXL-3822C

OXL-3822

D

1

2

5/

8

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

3

/

8

3

/

8

3

/

8

3

/

8

2

1

5/

8

5/

8

5/

8

2-1

/

8

3

W

A

W

AO.C.

T

W

A

W

AO.C.

B

T

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

1

5

315

Section 5

Ultraweld® Exothermic Connections

For Use with LE Style Molds on Pa

g

e 297.

Lu

g

S

i

ze

B

ent

P

art

No

.

N

o

.

of

H

o

les

S

crew

Si

ze

O

.C.

D

i

mens

ion

T

W

A

B

1

/

8 x 1

B

XL-181

B

XL-1812B

B

XL-1812

C

B

XL-1812

D

1

2

3

/

8

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

1

/

8

1

/

8

1

/

8

1

/

8

1

7

/

16

5/

8

5/

8

5/

8

7

/

8

3

/

16 x 1

B

XL-

3

1

6

1

B

XL-

3

1

6

1

2B

B

XL-

3

1

6

1

2

C

B

XL-

3

1

6

1

2D

1

2

1

/2

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

3

/

16

3

/

16

3

/

16

3

/

16

1

5/

8

5/

8

5/

8

5/

8

1-1

/4

3

1

/

4 x 1

B

XL-141

B

XL-141

2

B

XL-141

2C

B

XL-141

2D

1

2

1

/2

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

1

/4

1

/4

1

/4

1

/4

1

5/

8

5/

8

5/

8

5/

8

1-1

/4

3

1

/

4 x 1-1

/

2

B

XL-141.

5

B

XL-141.

52

B

XL-141.

52C

B

XL-141.

52D

1

2

5/

8

3

/

8

1

/2

1

/2

---

.75

1

1.7

5

1

/4

1

/4

1

/4

1

/4

1-1

/2

1-1

/2

1-1

/2

1-1

/2

3

/

4

5/

8

5/

8

5/

8

1-1

/2

3

For Use with LBJ Style Molds on Pa

g

e 298.

Bent & Bent J Tinned Copper Lugs

Lu

g

S

i

ze

B

ent

J

P

art

No

.

N

o

.

of

H

o

les

S

crew

Si

ze

O

.C.

D

i

mens

ion

T

W

A

B

1

/

8 x 1

JXL-1813

/

8

JXL-181

JXL-1812C1

/4

JXL-1812C3

/

8

JXL-1812

D

1

2

3

/

8

1

/2

1

/

4

3

/

8

1

/2

---

1

1.7

5

1

/

8

1

/

8

1

/

8

1

/

8

1

/

8

1

5/

8

5/

8

5/

8

5/

8

5/

8

1-1

/

4

1-1

/

4

3

/

16 x 1 JXL-

3

1

6

1

JXL-

3

1

6

1

2D

1

2

1

/2

1

/2

---

1.7

5

3

/

16

3

/

16

1

5/

8

5/

8

1-1

/

4

3

S

ect

io

n 5.7

W

A

W

AO.C.

B

T

45°

W

AO.C.

T

W

A

B

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

1

6316

Section 5

Ultraweld® Exothermic Connections

•

NEMA hole spacin

g

.

•

Stud ﬁ ts mold openin

g

for concentric strand conductor o

f

s

t

ud

size liste

d

.

Equipment Ground Plates

•

Stud ﬁ ts mold openin

g

s for concentric strand conductor o

f

s

t

ud

size liste

d

.

Part No. Stud Size Qty. Approx. Each

Wt. (lbs.)

X

GP2.5

/

2.54

/

0

4/

0 AWG Con

c

EA

2

X

GP2.5

/

2.55CM

500

MCM C

o

n

c

EA

2

Part No. Stud Size Qty. Approx. Each

Wt. (lbs.)

X

GP1.75

/

3.254

/

0

4/

0 AWG Con

c

EA

1-1

/2

•

NEMA hole spacin

g

.

•

Stud ﬁ ts mold openin

g

s for concentric strand conductor o

f

s

t

ud

size liste

d

.

Part No. Stud Size Qty. Approx. Each

Wt. (lbs.)

X

GP3.25

/

3.254

/

0

4/

0 AWG Con

c

EA

2-1

/2

X

GP3.25

/

3.255CM

500

MCM C

o

n

c

EA

2-1

/2

N

O

TES

:

• Use Ultraweld Type EGPCB or EGPCT molds to make strai

g

ht splices or

tee connections with

g

round conductors to equipment

g

round plates.

• Custom assemblies available. Please contact factor

y

for more information.

APPLICATI

O

N N

O

TE

:

E

quipment

g

round plates are cast into concrete

s

tructures to offer convenient connection

p

oints to

the

g

round system. The cast

g

round plates are made

from hi

g

h quality copper alloy and are easily

exothermicall

y

welded to co

pp

er conductors. The

resultin

g

connection has an ampacity that surpasses

th

a

t

o

f the c

o

n

du

ct

o

r

o

r the st

ud

.

S

ect

io

n 5.

8

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

17

317

Section 5

Ultraweld® Exothermic Connections

Equipment Ground Plate Molds

Mold Information

:

•

Molds listed are for stranded cable. For solid conductor, add sufﬁ x “S” after conductor number.

i.e. 4S = 4 AWG s

o

li

d

c

o

n

du

ct

o

r.

•

Price Ke

y

is the B

o

ld Letter

i

n the M

o

l

d

P

a

rt N

o

.

•

For mold Wear Plates, add sufﬁ x “WP” to the end of the Mold Part No. See pa

g

e 324 for details.

Re

q

uired Tools & Accessories

:

M

H1 - H

a

n

d

le f

o

r

“

B

” Price Ke

y

Mold

s

Rec

o

mmended T

oo

ls & Access

o

ries

:

CCBRSH1 - C

a

r

d

Cl

o

th Br

u

s

h

M

CBRSH1 - Mold Cleanin

g

Brus

h

E

q

ui

p

ment Ground

Plate Assembl

y

E

q

ui

p

ment Ground

G

r

o

und Electr

o

de

Sy

ste

m

Mold T

yp

eE

G

PCB E

G

PCT E

G

PI

D

E

G

PI

O

Co

nnect

ion

B

S

RT

GD

GO

G

r

o

und

Plate

A

ss

emblie

s

Plate

Stud Size Cable Mold

Part No.

Weld Metal

UltraShot NUWTUBE

4/

01

/

0

E

GPCB4

/

01

/

0

B

U

S9

0

NU

WT

U

BE9

0

4/

02

/

0

E

GPCB4

/

02

/

0

B

U

S9

0

NU

WT

U

BE9

0

4/

0

4/

0

E

GPCB4

/

04

/

0

B

U

S9

0

NU

WT

U

BE9

0

4/

01

/

0

E

GPCT4

/

01

/

0

B

U

S9

0

NU

WT

U

BE9

0

4/

02

/

0

E

GPCT4

/

02

/

0

B

U

S9

0

NU

WT

U

BE9

0

4/

0

4/

0

E

GPCT4

/

04

/

0

B

U

S1

50

NU

WT

U

BE1

50

4/

01

/

0

E

GPID4

/

01

/

0

B

U

S1

50

NU

WT

U

BE1

50

4/

02

/

0

E

GPID4

/

02

/

0

B

U

S1

50

NU

WT

U

BE1

50

4/

0

4/

0

E

GPID4

/

04

/

0

B

U

S1

50

NU

WT

U

BE1

50

4/

01

/

0

E

GPIO4

/

01

/

0

B

U

S1

50

NU

WT

U

BE1

50

4/

02

/

0

E

GPIO4

/

02

/

0

B

U

S1

50

NU

WT

U

BE1

50

4/

0

4/

0

E

GPIO4

/

04

/

0

B

U

S

200

NU

WT

U

BE

200

N

O

TE

:

• St

y

le EGPID and EGPIO assemblies have

p

osts formed from the Ultraweld connection

that ﬁ t into 1/2" pipe that is used for support and positionin

g

the

g

round plate.

S

ect

io

n 5.8

POST POST

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

318

Section 5

Ultraweld® Exothermic Connections

Part Numberin

g

System

:

"

XGP" + "Style" + "Ground Plate Desi

g

nation Code" + "Conductor" + "X" + "Conductor Len

g

th (in.)"

XGP

P

r

e

ﬁ

x

C

o

n

du

ct

or

L

en

g

t

h

(

in.

)

C

o

n

du

ct

or

S

t

y

le

XGP BS D 1

/

0 X 2

4

Gr

ou

n

d

Pl

a

t

e

D

esi

g

natio

n

C

od

e

•

The assembl

y

is made to customer s

p

eciﬁ cations

p

er

the part numberin

g

system shown below.

•

Equipment

g

round plates are manufactured from hi

g

h

q

ualit

y

cast co

pp

er allo

y

.

•

Meets re

q

uirements of Federal S

p

eciﬁ cation

QQ

-B-691B.2 and ASTMB584.

•

The copper conductor is factory welded usin

g

the

U

ltraweld

p

rocess.

BS St

y

le RT St

y

le

G

D St

y

le

G

O St

y

le

Prefabricated Equipment Ground Plate Assemblies

Eq

ui

p

ment Ground

P

late Assembl

y

Eq

ui

p

ment Ground

Gr

ou

n

d

Electr

od

e

Sy

stem

APPLICATI

O

N N

O

TE

:

E

quipment

g

round plates are cast into

c

o

ncrete str

u

ct

u

res t

o

ffer c

o

nvenient

hi

g

h quality connection points to the

g

round system. The equipment

g

round

p

late assemblies

p

rovide ease o

f

i

nst

a

ll

a

ti

o

n

a

n

d

re

du

ce l

abo

r.

N

O

TE

:

• St

y

le GD and GO assemblies have

p

osts formed from the Ultraweld connection that ﬁ t

into 1/2" pipe that is used for support and positionin

g

the

g

round plate.

S

ect

io

n 5.

8

L

POST

L

POST

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

19

319

Section 5

Ultraweld® Exothermic Connections

Equipment Ground Plate Assemblies

G

round Plate Desi

g

nation Code

:

Part Numberin

g

Example

:

Pa

rt N

u

m

b

er: X

G

P

B

S

D

1/0

/

X

24

is a XGP3.25/3.254/0 E

q

ui

p

ment Ground Plate with

1/0 conductor 24" lon

g

welded with Ultraweld BS connection.

G

r

o

und

Plate

Co

de

G

r

o

und Plate

Part N

u

mber

S

t

ud

Size

G

round Plate Fi

g

ure

A

X

GP1.75

/

3.254

/

0

4/

0 AWG Con

c

B

X

GP2.5

/

2.54

/

0

4/

0 AWG Con

c

C

X

GP2.5

/

2.55CM

500

MCM C

o

n

c

D

X

GP3.25

/

3.254

/

0

4/

0 AWG Con

c

E

X

GP3.25

/

3.255CM

500

MCM C

o

n

c

•

NEMA hole spacin

g

.

•

Stud ﬁ ts mold openin

g

s for concentric strand conductor o

f

s

t

ud

size liste

d

.

M

o

st C

o

mm

o

n Assemblies

:

Part No. Stud Size Qty. Approx. Each

Wt. (lbs.)

X

GPBSD2

/

0X1

2

/

0-19 AWG Con

c

EA

2

X

GPBSD1

/

0X2

4

1

/

0-19 AWG Con

c

EA

2

S

ect

io

n 5.8

L

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

2

0320

Section 5

Ultraweld® Exothermic Connections

L

iste

d

9

6

Aircraft Ground Receptacle

•

Ground receptacle desi

g

ned to be

exothermicall

y

connected to a

g

round rod.

•

Used as replacement studs for ﬂ oor

g

round receptacles.

•

Can also be mounted on

g

round bars.

•

Brass Ball Stud: 3/4" in diameter, 1-1/2" total len

g

th.

Mold T

yp

es for Aircraft Ground Rece

p

tacles

FG

RB

S

FG

R

GD

F

GRG

O

FG

RI

GD

F

GRIG

O

Part No. Qty. Approx. Each

Wt. (lbs.)

SG

RX

EA

1-1

/

4

Part No. Thread

Size Qty. Approx. Each

Wt. (lbs.)

B

S

T

U

D1

4

1

/

4"

EA

1

/2

B

BSTUD38 3

/

8"

EA

1

/2

B

BST

U

D1

2

1

/

2"

EA

1

/2

Bra

ss

Ball St

uds

N

O

TE

:

• St

y

le FGRIGD and FGRIGO assemblies have

p

osts formed from the Ultraweld connection

that ﬁ t into 1/2" pipe that is used for support and positionin

g

the

g

round plate.

APPLICATI

O

N N

O

TES

:

• Aircraft Ground Rece

p

tacles are used when tem

p

orar

y

g

rounds must be established.

• Used for

g

roundin

g

aircrafts durin

g

refuelin

g

.

• Receptacle: top is 3" in diameter, hei

g

ht is 3-1/2" tall.

N

O

TE

:

• Custom assemblies available. Please contact factor

y

for more information.

S

ect

io

n 5.9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

21

321

Section 5

Ultraweld® Exothermic Connections

•

Can be used with the universal

p

i

p

e clam

p

s or can be exothermicall

y

w

elded to the fence/

g

ate post themselves.

•

Three sizes desi

g

ned to ﬁ t either a #2 solid, 2/0 stranded or 4/0 stranded

ex

o

thermic m

o

l

d

.

•

Flex

j

umpers made from weldin

g

cable.

•

Standard len

g

th is 24" lon

g

.

•

Other len

g

ths available. Please contact factory for more information.

Flexible Gate Jumpers

Gate Jum

p

er welded

directl

y

to

p

osts.

Gate Jum

p

er welded to

U

PC clam

p

.

S

ee pa

g

e 134 for UPC's.

**Add Pi

p

e Size of Vertical Pi

p

e

to

M

o

ld Part N

o

.

•

See pa

g

e 297 for more LE Connection Types.

•

See pa

g

e 292 for more VD (Pipe) Connection Types.

Part No. Jumper

Size

Conductor Size

(AWG)

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GJX

2

S

2

4#

2

AWG #2 s

o

li

d

1

/2

1

0

5

GJX2

/

02

4

2

/

0 AW

G

2

/

0 concentri

c

11

0

1

0

GJX4

/

02

4

4/

0 AW

G

4/

0 concentri

c

1-1

/2

1

0

1

5

C

able

Si

ze

N

o

mina

l

P

ip

e S

i

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#2 S

o

l 1-1/4" to 4" Pi

pe

VD-

2

SV1.

25

X

4

B

U

S

65

NU

WT

U

BE

65

2

/

01-1/4" to 3-1/2" Pi

p

e

2" to 4" Pi

pe

VD-2

/

0V1.25X3.5

B

V

D-2

/

0V2X4

B

U

S9

0

U

S9

0

NU

WT

U

BE9

0

NU

WT

U

BE9

0

4/

01-1/4" to 3-1/2" Pi

p

e

2" to 4" Pi

pe

VD-4

/

0V1.25X3.5

B

V

D-4

/

0V2X4

B

U

S1

50

U

S1

50

NU

WT

U

BE1

50

NU

WT

U

BE1

50

C

able

Si

ze

L

u

g

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

U

ltraSh

o

t

NUWTUBE

#2 S

o

l1

/

4" x 1"

L

E-

2S

141

B

U

S

65

NU

WT

U

BE

65

2

/

01

/

4" x 1"

L

E-2

/

0141

B

U

S

65

NU

WT

U

BE

65

4/

01

/

4" x 1"

L

E-4

/

0141

B

U

S9

0

NU

WT

U

BE9

0

C

able

Si

ze

M

o

ld

P

art

No

.

W

el

d

Meta

l

UltraSh

o

t

NUWTUBE

#2 S

o

l

2

/

0

4/

0

VD-

2S

V**B

VD-2

/

0V**B

VD-4

/

0V**B

U

S

65

US

11

5

U

S1

50

NU

WT

U

BE

65

NU

WT

U

BE11

5

NU

WT

U

BE1

50

VD (Pipe) Connection Type (Ran

g

e Takin

g

)LE Connect

i

on T

yp

e

VD

(

Pi

p

e

)

Connection T

yp

e

S

ect

io

n 5.10

N

O

TE

:

T

hin walled

p

i

p

e ma

y

be unsuitable for exothermic connections. I

f

experiencin

g

burn throu

g

h issues with the pipe (typically with 2/0

o

r 4/0 conductors), addin

g

sand inside the fence post well past the

exothermic connection ma

y

solve this

p

roblem. Another solution

w

ould be to use a smaller conductor such as a #2 AWG

j

umper

w

hich uses a smaller size weld metal. The last solution ma

y

be to

u

se mechanical fence clam

p

assembl

y

such as the ones found in

S

ection 1.11, pa

g

e 1

33

.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

22

322

Section 5

Ultraweld® Exothermic Connections

Materials, Tools & Accessories

•

Patented copper drop-in cartrid

g

e consumed durin

g

the reaction process.

•

Ru

gg

ed lon

g

lastin

g

12-volt rechar

g

eable battery control unit i

g

nites

hundreds of connections on a sin

g

le char

g

e.

•

Six-foot controller cord standard, 15-foot cord o

p

tional.

•

Cartrid

g

e is consumed leavin

g

no waste such as plastic or metal containers

on the

j

ob site.

•

Lon

g

lastin

g

U

ltra

-

reliable i

g

nition process allows for little to no downtime

on the

j

ob site.

•

Six or 15-foot cord allows for ﬂ exibility in ti

g

ht spaces as well as maintainin

g

a

s

a

fe

d

ist

a

nce fr

o

m the re

a

cti

o

n.

U

ltraSh

o

t C

o

ntr

o

ller

Part No. Qty. Approx. Each Wt. (lbs.)

U

SC

O

NTR

O

LLER

EA

11

Part No. Description Qty Approx. Each Wt. (lbs.)

U

SLEAD

6

' C

o

ntr

o

ller C

o

r

d

EA

1

/

8

US

LEAD1

5

1

5

' C

o

ntr

o

ller C

o

r

d

EA

1

/

8

Co

ntr

o

ller C

o

rds

S

ect

io

n 5.11

Part No. Qty Approx. Each Wt. (lbs.)

USC

AR

C

HAR

G

ER

EA

1

/2

C

ar Char

g

er

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

2

3

323

Section 5

Ultraweld® Exothermic Connections

Materials, Tools & Accessories

W

el

d

Meta

l

NU

WT

ube

™

•

The weld metal, a mixture of copper oxide and aluminum, is packa

g

ed in

i

ndividual, moisture resistant

p

lastic tubes.

•

Dual chambers desi

g

n holds startin

g

material and weld metals

s

e

p

aratel

y

, in the same tube.

•

Easy to identify with color coded caps. Clear = Weld Metal, Oran

g

e =

S

tartin

g

material.

•

Each cartrid

g

e is marked with the size.

•

E

a

ch

bo

x

a

ls

o

c

o

nt

a

ins instr

u

cti

o

ns

a

n

d

met

a

l

d

isks.

O

nce met

a

l

d

isk is

u

se

d

f

o

r e

a

ch c

o

nnecti

o

n.

Si

ze

Q

ty. Per

C

art

on

NU

WT

U

BE1

5

20

NU

WT

U

BE

25

20

NU

WT

U

BE

32

20

NUWTUBE45

20

NU

WT

U

BE

65

20

NU

WT

U

BE9

0

1

0

NU

WT

U

BE11

5

1

0

NU

WT

U

BE1

50

1

0

NU

WT

U

BE

200

1

0

NU

WT

U

BE

250

1

0

NUWTube™

(

Pour & Shoot

)

W

el

d

Meta

l

Si

ze

Q

ty. Per

C

art

on

U

S

25

20

U

S

32

20

US

4

5

20

U

S

65

20

U

S9

0

1

0

US

11

5

1

0

U

S1

50

1

0

U

S

200

1

0

U

S

250

1

0

U

S

300

1

0

U

S4

00

5

U

S

500

5

U

S

600

5

U

S7

50

5

U

ltraSh

o

t

®

(Drop-In)

®

W

el

d

Meta

l

UltraShot

®

t

•

The weld metal, a mixture of copper oxide and aluminum, is packa

g

ed in

i

ndividual, moisture resistant co

pp

er dro

p

-ins.

•

The copper drop-in is consumed durin

g

the reaction process.

•

Each dro

p

-in is marked with the size.

•

The drop-ins are packa

g

ed in a box containin

g

either 5 units per box

(

4 boxes

p

er case

)

, 10 units

p

er box

(

5 boxes

p

er case

)

or 20 units

p

er

box

(

10 boxes

p

er case

)

.

S

ect

io

n 5.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

2

4324

Section 5

Ultraweld® Exothermic Connections

•

Dependin

g

on the care and treatment of the mold, it will

avera

g

e 50 or more welds. Substantially more with the

U

ltraShot

p

rocess.

•

The Ultraweld Low Smoke process uses an inte

g

rated

ﬁ lter system on the mold and electric i

g

nition of the weld

metal to

p

roduce a ﬁ nished connection with minimal

s

moke emission. Ideal for indoor and conﬁ ned s

p

ace

w

orkin

g

conditions.

•

For Ultraweld Low Smoke process, i

g

nition is

accom

p

lished with the use of a USCONTROLLER.

•

M

o

l

d

H

a

n

d

le n

o

t inl

ud

e

d

.

•

Wear

p

lates hel

p

extend the life of the mold.

•

The openin

g

s of the mold

g

et worn down due to forcin

g

a mold shut over "out of round" conductors, the ends o

f

conductors hittin

g

and chippin

g

the openin

g

s, etc.

•

Wear

p

lates can be su

pp

lied for all molds for cable sizes;

#2 Solid, 1/0 AWG throu

g

h 500 MCM and Copperweld

cable 7/#10 throu

g

h 19/#6.

•

To order, add the sufﬁ x "WP" to the Ultraweld

p

art

number. Exam

p

le: RT-4/04/0

B

-WP

Available

W

el

d

Typ

e

Number

of

W

ear

Plate

s

BH

2

BS

2

GD

2

G

O

3

GS

3

HB

1

HU

2

LE

1

PB

*

3

PT

*

4

RO

2

RS

2

RT

3

VA

1

VH

2

VT

2

XO

4

XX

4

*

Wear

p

lates onl

y

available

o

n 1/0 stranded and lar

g

er or

Copperweld 7/#10 and lar

g

er run

and ta

p

cables. Also available from

#2 solid run and ta

p

cables.

M

o

lds

Materials, Tools & Accessories

W

ear Plate

s

O

p

en Mold Cl

o

se

d

M

o

l

d

S

ect

io

n 5.11

Lo

w Sm

o

ke

Mo

l

d

U

SC

O

NTR

O

LLER

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

2

5

325

Section 5

Ultraweld® Exothermic Connections

•

When makin

g

an Ultraweld connection, Flint I

g

niters are used to

ig

nite the startin

g

material.

•

Flint I

g

niters comes with MH1 and MH2 handle clamps.

•

Re

p

lacement Flints are also available.

•

Self-i

g

nitin

g

Torch Head is desi

g

ned to ﬁ t

14 or 16 ounce

p

ro

p

ane c

y

linders.

•

Torches are re

q

uired to remove moisture

from the mold and conductors before makin

g

the

U

ltr

a

wel

d

c

o

nnecti

o

ns.

F

lint I

g

nite

r

36

" Extensi

on

Materials, Tools & Accessories

•

Wrap Sleeves can be used when weldin

g

cables smaller than indicated on mold ta

g

.

•

When the cable openin

g

in the mold

i

s lar

g

er than the cable, copper Wrap

S

leeves are wra

pp

ed around the cable

u

ntil the

d

i

a

meter is

abou

t the s

a

me size

as the mold cable openin

g

.

•

A co

pp

er Wra

p

Sleeve is also used for

w

rappin

g

around rebar for certain

connection st

y

les.

•

Adapter Sleeves can be used when weldin

g

cables smaller than indicated on mold ta

g

.

•

Adapter sleeves slide over the cable to adapt smaller size cables to a lar

g

er size mold.

Part No. Description Qty. Approx. Each Wt. (lbs.)

F

LTI

G

F

lint I

g

nite

r

EA

1

/4

F

LTI

G

EXT

36

" Extenti

on

EA

1-1

/2

RPLFLT

R

e

p

lacement Flint

s

EA

1

/

8

Part No. Qty. Approx. Each Wt. (lbs.)

T

R

C

H

D

EA

1-1

/4

Part No. Box Qty. Approx. Box

Wt. (lbs.)

W

RP

S

LV

50

1

/2

Part No.

Cable Size Use in

Mold for

Stranded

Sleeve Dimensions Box

Qty.

Approx.

Box Wt.

(lbs.)

Concentric

Strand Solid O.D I.D. Length

ADPSLV

6

ADP

S

LV4

ADP

S

LV

2

A

ADP

S

LV

2

B

ADP

S

LV1

#1

2

, 14

#7, 8, 10

#

6

#4

,

5

#4

#10, 1

2

, 14

#6, 8

#5

#

3

, 4

n

/a

#

6

#4

#

2

#

2

#1

.

1

56

.227

.2

9

2

.

28

7

.3

4

0

.

111

.

17

7

.

198

.2

4

6

.2

4

6

1.

00

1.

00

1.

00

1.

00

1.

00

25

50

25

50

1

/

4

1

/

4

1

/

4

1

/

4

1

/

4

ADPSLV1

/

0

ADPSLV2

/

0

ADPSLV3

/

0

ADPSLV4

/

0

#

2

#1

1/0, #1

2/0, 1/0

#1

1

/

0

2

/

0

3

/

0

1

/

0

2

/

0

3

/

0

4/

0

.3

7

0

.

4

20

.

4

52

.524

.307

.35

9

.

389

.

4

37

1.

00

1.

00

1.

00

1.

50

25

50

1

/

4

1

/

4

1

/

4

1

/

4

M

o

ld Access

o

ries

Flint I

g

niters

T

o

rch Head

Adaptin

g

Molds to Fit Conductors

W

ra

p

Sleeves

Ada

p

ter Sleeves

S

ect

io

n 5.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

2

6326

Section 5

Ultraweld® Exothermic Connections

Materials, Tools & Accessories

•

Packin

g

consists of preformed ceramic battin

g

.

•

Packin

g

is required on all rebar connections to prevent leaka

g

e.

•

Some connection st

y

les ma

y

re

q

uire wra

p

sleeves in

p

lace o

f

ceramic packin

g

.

•

Mold Sealer is for sealin

g

sli

g

htly worn molds to

g

uard

a

g

ainst leaka

g

e from lar

g

e stranded conductors.

•

Available in a convenient 1 pound packa

g

e.

Part No. Box

Qty. Approx. Box Wt. (lbs.)

C

ERPM1

25

1

/

4

C

ERPM

2

25

1

/

4

CERPM

3

25

1

/

4

Part No. Qty. Approx. Each Wt. (lbs.)

M

LD

S

LR

EA

1

Adaptin

g

Molds to Fit Conductors continued

C

eramic Rebar Packin

g

Materia

l

M

o

ld Sealer

C

able & Work Surface Pre

p

aratio

n

•

Ideal for removin

g

mill scale and rust from steel surfaces.

Part No. Qty. Unit Wt. (oz.)

CGS

EA

1

6

Part No. Qty. Approx. Each Wt. (lbs.)

R

A

SP

EA

2-1

/2

C

old Galvanizin

g

Spra

y

R

as

p

•

Instant cold

g

alvanizin

g

spray provides protection

equal to hot dip

g

alvanizin

g

.

•

Used for touchin

g

up surfaces affected by weldin

g

.

S

ect

io

n 5.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

27

327

Section 5

Ultraweld® Exothermic Connections

•

Ideal for cleanin

g

concentric stranded cable, especially very dirty or

o

xi

d

ize

d

c

o

n

du

ct

o

rs.

•

The Card Cloth Brush has short, stiff, metal bristles which are

g

enerally

preferred for cleanin

g

concentric conductors and busbars, that are not

heavil

y

oxidized.

Part No. Qty. Approx. Each Wt. (lbs.)

CC

BR

S

H1

EA

1

/

4

Part No. Description Qty. Approx. Each Wt. (lbs.)

CC

BR

S

H

2

Cable Cleanin

g

Brus

h

EA

3

/4

CC

BR

S

H

2

R

e

p

lacement Brush Pai

r

EA

1

/4

C

able & Work Surface Pre

p

aration continued

C

ard Cl

o

th Brus

h

C

able Cleanin

g

Brus

h

•

Sla

g

can be removed from molds by usin

g

a Mold Cleanin

g

Brush.

•

The brush is es

p

eciall

y

useful on vertical s

p

lit molds.

•

Consistent and proper use of the brush will aid in maintainin

g

or

exceedin

g

the avera

g

e mold life of 50 connections.

•

Sla

g

can be cleaned from the molds by usin

g

a Mold Cleanin

g

Spade.

•

The cleanin

g

spade is especially useful on horizontally split molds.

•

The cleanin

g

spades are speciﬁ cally desi

g

ned to ﬁ t the mold crucible for

a

g

iven ran

g

e of weld metal sizes.

•

Consistent and proper use of cleanin

g

spades will aid in maintainin

g

or

exceedin

g

the avera

g

e mold life of 50 connections.

Materials, Tools & Accessories

MC

BR

S

H1

MC

BR

S

H

2

Part No. Qty. Approx. Each Wt. (lbs.)

MC

BR

S

H1

EA

1

/

4

MC

BR

S

H

2

EA

1

/

16

Part No. Weld Metal Sizes Qty. Approx. Each Wt. (lbs.)

M

CSPD25

/

115

25

- 11

5

EA

1

/4

M

CSPD150

/

400 150 and lar

g

e

r

EA

1

/4

M

o

ld Care & Use

Mold Cleanin

g

Brushes

Mold Cleanin

g

Spades

S

ect

io

n 5.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

328

Section 5

Ultraweld® Exothermic Connections

•

Mold Handle Clam

p

s are re

q

uired for all molds.

•

Some molds are used with s

p

ecialized frames.

•

Handle clamps MH1 & MH2 come with a ﬂ int i

g

niter (FLTIG).

•

Handle clam

p

s have a Zinc Ultraseal

p

lated ﬁ nish.

•

A Disk Kit contains three sizes of steel disks;

6

0 small, 30 medium and 30 lar

g

e.

•

The disk rests on the bottom of the crucible and holds the weld metal

p

owder in

p

lace until the reaction occurs.

•

A new disk is re

q

uired each time a weld is made.

•

Disks

a

re incl

ud

e

d

with the N

U

WT

U

BE Wel

d

Met

a

l.

MH4

Materials, Tools & Accessories

M

H

3

Pa

tente

d

Part No. Description Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

D

ISK15

/

65

U

sed in molds usin

g

1

5

thr

u

65

wel

d

met

a

l3

/

4"

20

1

/

8

D

ISK90

/

115

U

sed in molds usin

g

90

thr

u

11

5

wel

d

mel

a

l1" 1

0

1

/

8

D

ISK150

/

500

U

sed in molds usin

g

1

50

thr

u

2

50

wel

d

met

a

l1-1

/

2" 1

0

1

/

4

Part No. Qty. Approx. Each Wt. (lbs.)

D

I

S

KKIT1

EA

1

/4

Part

No. Application Qty. Approx. Each

Wt. (lbs.)

M

H1

F

or All molds with B, E, K, P & Q mold

p

rice ke

y

(

3" wide

)

EA

2-3

/

4

M

H

2

F

or All molds with C, D, F & Z mold

p

rice ke

y

EA

3-1

/2

M

H

3

F

or Combo molds with L, M & N mold

p

rice ke

y

EA

1

/

4

MH4

F

or Combo molds with R mold

p

rice ke

y

EA

1-1

/2

Di

s

k

s

Di

s

k Kit

Mold Fastenin

g

& Mountin

g

Mold Handle Clam

p

s

M

H1, MH

2

S

ect

io

n 5.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

29

329

Section 5

Ultraweld® Exothermic Connections

•

These kits convert the standard mold handle clamp into a ma

g

netic

s

u

pp

ort handle clam

p

.

•

These kits convert standard mold handle clam

p

s into chain su

pp

ort clam

p

s.

Materials, Tools & Accessories

CS

KIT

CS

KITH

S

VM

CS

KITH

P

Pa

tente

d

Pa

tente

d

Pa

tente

d

Pa

tente

d

Part

No.

Fits Mold

Price Key

For Following

Connection Types

Pipe/

Rebar Qty. Approx. Each

Wt. (lbs.)

CS

H1

B

,

E

,

K

RE

,

VA

,

VD

,

VT

,

VU

Vertic

a

l

EA

4

CS

H

2

C

, D,

F

VA

,

VD

,

VT

,

VU

Vertic

a

l

EA

4

-1

/2

Part No. Fits Mold

Price Key

For Following

Connection Types

Pipe/

Rebar Qty. Approx. Each

Wt. (lbs.)

CS

KIT

B

,

C

, D, E, F, K

RE

,

VA

,

VD

,

VT

,

VU

Vertic

a

l

EA

2

CS

KITH

S

VM

B

,

C

VH, R

S

Vertic

a

l

EA

3

CS

KITH

P

B

,

C

HB

,

HD

,

HT

,

HU

Ho

riz

o

nt

a

l

EA

3-1

/

4

CS

KITHPV

S

B

H

TCP, R

O

Ho

riz

o

nt

a

l

EA

4

Part No. Fits Mold

Price Key

Minimum Width

Requirements Qty. Approx. Each

Wt. (lbs.)

MS

H

C

1

B

,

E

,

K

8"

EA

6

MS

H

C2

C

, D,

F

8"

EA

6

-1

/2

Mold Fastenin

g

& Mountin

g

continued

C

hain Su

pp

ort Handle Clam

p

s

C

hain Su

pp

ort Kits

Ma

g

netic Support Handle Clamps

Ma

g

net

i

c Support K

i

ts

S

ect

io

n 5.11

•

Handle clam

p

s MSHC1 & MSHC2 come with MH1 & MH2 clam

p

s res

p

ectivel

y

as well as a MSKIT and a ﬂ int i

g

niter (FLTIG).

•

Ma

g

netic Support Handle Clamp allows mold to be securely held in place to

s

teel s

u

rf

a

ces.

•

MSKIT converts the standard mold handle clamp into a ma

g

netic support

handle clam

p

.

•

Handle clam

p

s CSH1 & CSH2 come with MH1 & MH2 clam

p

s res

p

ectivel

y

as well as

a CSKIT and ﬂ int i

g

niter (FLTIG).

•

Chain Su

pp

ort Handle Clam

p

s are used to securel

y

hold the mold to either a

v

ertical or horizontal

p

i

p

e.

•

A 20” len

g

th of chain, which ﬁ ts up to 4” pipes, comes with the chain support

handle clam

p

s.

•

Extra chain len

g

th is available. Please contact factory for details.

MS

KIT

MS

KITH

S

V

S

Part No. Fits Mold

Price Key

Minimum Width

Requirements Qty. Approx. Each

Wt. (lbs.)

MS

KIT

B

,

C

, D, E, F, K 8"

EA

6

MS

KITH

S

V

S

B

,

C

, D, K 1

0

"

EA

5

CS

KITHPV

S

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

330330

Section 5

Ultraweld® Exothermic Connections

•

Handle clamps MH1 & MH2 come with a ﬂ int i

g

niter. (FLTIG)

•

Chain Su

pp

ort Handle Clam

p

securel

y

holds mold to a vertical

p

i

p

e.

•

Ma

g

netic Support Handle Clamp holds mold securely in place when

w

eldin

g

to steel surfaces.

M

H1, MH

2

CS

KIT

MS

KIT

Materials, Tools & Accessories

•

UMHDKIT: Attaches easil

y

to MH1 & MH2 handle clam

p

s

for holdin

g

mold in place.

•

U

MMHDA:

U

se

d

f

o

r h

o

riz

o

nt

a

l "A" m

o

l

d

s.

•

Contains an inner and outer E-

g

lass yarn with a padded non-crystalline

s

ilicate ﬁ llin

g

, ﬁ nished with Kevla

r

®

.

•

Extends mold life by protectin

g

a

g

ainst shock impact caused by rou

g

h

handlin

g

.

•

Protects exothermic welders from comin

g

into contact with hot molds.

•

Used as a protection blanket a

g

ainst weld splatter.

Pa

tente

d

Part No. Qty. Approx. Each Wt. (lbs.)

UMHDKIT

EA

1-1

/2

UMMHDA

EA

1

/2

Part No. Fits Mold

Price Key Kit Includes Qty. Approx. Each

Wt. (lbs.)

U

LTRAMH1KIT

B

,

E

,

K

M

H1,

CS

KIT, M

S

KIT

EA

7

U

LTRAMH

2

KIT

C

, D,

F

M

H

2

, CSKIT, MSKIT

EA

7-1

/2

Part No. Qty. Approx. Each Wt. (lbs.)

ULTRAWRAP

EA

2

Mold Fastenin

g

& Mountin

g

continued

H

o

ld D

o

wn Kit

Mold Handle Clam

p

Kits

M

o

ld Blanket

S

ect

io

n 5.11

UMMHDA

UMHDKIT

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

33

1

331

Section 5

Ultraweld® Exothermic Connections

•

Screwdriver is 6" lon

g

with a 5/16" standard head.

•

10" Vise-Gri

p

®

strai

g

ht

j

aw lockin

g

pliers can be used as a pliers,

ad

j

ustable wrench, pipe wrench, or clamp.

•

They have a stron

g

rip with quick release and locks on to a

v

ariet

y

of sizes.

Materials, Tools & Accessories

•

9" Lineman's pliers are heavy duty with non-slip cushion

g

rips.

•

Made with heat treated for

g

ed alloy steel for increased tou

g

hness and durability.

•

Has a streamline head desi

g

n and it's hardened side cuttin

g

ed

g

es create a clean

cut and remain shar

p

.

•

Plastic toolbox measures 22" x 9.5" x 9.75" and includes a tra

y

.

•

Cable cutters desi

g

ned for special hi

g

h-levera

g

e to

g

ive excellent cuttin

g

capability.

•

The cable-

g

rippin

g

shear-type

j

aw makes clean cuts up to 2/0 soft copper cable.

•

Handles are plastic-dipped for comfort and to minimize fati

g

ue.

Part No. Qty. Approx. Each

Wt. (lbs.)

TOO

LB

O

X

EA

5

-1

/2

Part No. Qty. Approx. Each

Wt. (lbs.)

CC9

EA

1

/4

Part No. Qty. Approx. Each

Wt. (lbs.)

L

P9

EA

1-1

/

4

Part No. Qty. Approx. Each

Wt. (lbs.)

S

SS

6

EA

1

/4

Part No. Qty. Approx. Each

Wt. (lbs.)

VG1

0

EA

1-1

/

4

T

oo

lb

o

x & T

oo

ls

T

oo

lb

o

x

9" Cable C

u

tter

Lineman'

s

Plier

s

S

tandard Sl

o

t Screwdriver

S

tandard Vise-Gri

p

®

S

ect

io

n 5.11

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

33

2

332

Section 5

Ultraweld® Exothermic Connections

•

Clamp properly ali

g

ns and supports Ground Rods for weldin

g

type GG connections. See pa

g

e 286 for details.

•

Add-on third clamp (included) is used to convert into a Cable Clampin

g

system. Thus preventin

g

cables under

tension from movin

g

durin

g

weldin

g

and ensurin

g

no weld metal leaka

g

e. This ensures quality connections and

i

ncre

a

ses the life

o

f the m

o

l

d

.

Cable Clampin

g

Ground Rod Clampin

g

Materials, Tools & Accessories

•

T

OO

LKIT Incl

ud

e

s:

(

1

)

TOOLBOX: 22" x 9.5" x 9.75"

p

lastic toolbox with tra

y

(

1

)

CC9: 9" Cable Cutter

s

(

1

)

LP9: Lineman's Plier

s

(

1

)

SSS6: 6" Screwdrive

r

(

1

)

VG10: 10" Vise-Gri

ps

(1) FLTIG: Flint I

g

nite

r

(

1

)

CCBRSH1: Card Cloth Brus

h

(1) MCBRSH1: Mold Cleanin

g

Brus

h

(

1

)

DISKKIT: Disk Ki

t

Part No. Qty. Approx. Each

Wt. (lbs.)

TOO

LKIT

EA

1

0

U

ST

OO

LKIT

EA

23-1

/

4

Part No. Qty. Approx. Each

Wt. (lbs.)

G

R

CC

EA

18

T

oo

lkits

G

round Rod & Cable Clam

p

S

ect

io

n 5.11

•

U

ST

OO

LKIT Incl

ud

e

s:

(

1

)

USCONTROLLER

(

1

)

TOOLBOX: 22" x 9.5" x 9.75"

p

lastic toolbox with tra

y

(

1

)

MH1: Mold Handle

(

1

)

CSKIT: Chain Su

pp

ort Ki

t

(1) MCBRSH2: Mold Cleanin

g

Brus

h

(

1

)

SFTYGLS: Safet

y

Glasse

s

(

1

)

GLOVES: Leather Palm Glove

s

(

1

)

3MABPAD: Abrasive Pad

(

1

)

MOLDBKT: Mold Blanke

t

(1) TRCHD: Torch Head with I

g

nite

r

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

333

Section 5

Ultraweld® Exothermic Connections

*

Cl

a

ss AA

Cable Codes Technical Information

Sq

uare Inches x 1273 = MCM

M

CM x 7.862 x 10

-4

= S

q

uare Inche

s

Sq

uare Inches x 645.2 = S

q

uare Millimete

r

Sq

uare Millimeter x 1.550 x 10-

3

= S

q

uare Inche

s

Sq

uare Millimeters x 1.9736 = MCM

M

CM x 0.5067 = S

q

uare Millimeter

s

1 MCM = 1 kcmil = 1,000 circular mil

Si

ze

in

C

irc

u

lar

mil

s

Si

ze

A.W.

G

.

Co

nduct

o

r

D

i

ameter

Number

o

f Wires

C

able C

o

de

7

19

3

7

6

1

9

1

1,000,000

800,000

750,000

700,000

1

000

800

7

50

7

00

1.1

5

2"

1.

03

1"

.

998"

.

9

6

4"

.

147

0

*

.

1424*

.

1

3

7

5

*

.

1

6

44*

.

114

5

.

11

0

9

.

1

0

71

.

1280

.

0938

.

0908

.

087

7

0

.148 1MM

8CM

7

5C

M

7

C

M

6

00,000

5

00,000

4

00,000

600

500

400

.

893"

.

813"

.

728"

.

1

2

7

3

.

1

6

22*

.

14

5

1

.0

99

2

.

11

62

.

1

0

4

0

.

081

2

.0

9

05

.

0810

6

CM

5C

M

4C

M

3

50,000

3

00,000

2

50,000

350

300

250

.

681"

.630

"

.5

7

5

"

.

1

357

.

1

257

.

114

7

.0

97

3

.0

9

00

.

082

2

.0

7

57

.0

7

0

1

.06

4

0

35

CM

3

CM

25

CM

2

11,600

167,800

1

33

,100

4/

0

3

/

0

2

/

0

.

528"

.

47

0

"

.

419"

.

17

3

9

.

1548

.

1

3

79

.

1

055

.0

94

0

.

083

7

.0

7

56

.0

7

63

.0600

4/

0

3

/

0

2

/

0

105,500

83,690

6

6,

3

70

1

/

0

1

2

.3

7

3

"

.33

2"

.

292"

.

1228

.

1

0

9

3

.0

97

4

.0

74

5

.0664

.05

91

.0534

.0

4

67

1

/

0

1

2

52

,6

3

0

4

1,740

2

6,

2

40

3

4

6

.

2

60

"

.

2

3

2"

.

184"

.

086

7

.0

77

2

.06

1

2

.0526

.0

4

6

9

.03

7

2

3

4

6

16,510

10,380

6

,5

3

0

4

,110

8

1

0

1

2

14

.

14

6

"

.

11

6

"

.0

91

5

"

.0

72

6

"

.

0486

.

0385

.0305

.02

4

2

.02

9

5

.0234

.

0185

.0

41

7

8

1

0

1

2

14

Si

ze

A.W.

G

.

C

r

o

ss

S

ectiona

l

A

rea

C

irc

u

lar Mil

s

Wi

re

D

i

ameter

C

able

Co

de

4/

0

3

/

0

2

/

0

1

/

0

2

11,600

167,800

1

33

,100

105,500

.

4

600

"

.

4

0

9

6

"

.

3648"

.3

249"

4/

0

S

3

/

0

S

2

/

0

S

1

/

0

S

1

2

3

4

83,690

6

6,

3

70

52

,6

3

0

4

1,740

.

2893"

.

2

5

7

6

"

.

2294"

.

2

0

4

3

"

1

S

2S

3S

4S

6

8

1

0

1

2

1

4

2

6,

2

50

16,510

10,380

6

,5

3

0

4

,110

.

1

6

2

0

"

.

1285"

.

1

0

19"

.

0808"

.06

41"

6S

8

S

1

0S

1

2S

14

S

Co

nduct

o

r Identiﬁ cati

on

Bare Class A, B, and C Concentric Stranded Conductors

Based on A.S.T.M Standard S

p

eciﬁ cations

Bare Solid Co

pp

er Conductors

Based on A.S.T.M Standard S

p

eciﬁ cations

Co

nduct

o

r Area C

o

nversi

o

ns

S

ect

io

n 5.12

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

334334

Section 5

Ultraweld® Exothermic Connections

Technical Information Cable Codes & Pipe Sizes

S

tandard Wei

g

ht ASTM A53-90-B

(

Schedule 40

)

ANSI/ASME B36.10M-1985

N

o

mina

l

Si

ze

O

.D.

W

al

l

Thickne

ss

M

o

ld

Co

de

1"

1-1

/

4"

1-1

/

2"

1.

3

1

5

"

1.

66

"

1.9"

.

1

33

"

.

14"

.

14

5

"

1

1.

25

1.

5

2"

2-1

/

2"

2.

3

7

5

"

2.875"

.

1

5

4"

.

2

03

"

2

.

5

3

"

3-1

/

2"

4

"

5

"

3

.

5

"

4

"

4

.

5

"

5

.

563

"

.

21

6

"

.

22

6

"

.

2

3

7"

.

258"

3

.

5

4

5

6

"

8"

1

0

"

6

.

6

2

5

"

8.625"

1

0

.7

5

"

.

28"

.3

22"

.365

"

6

8

1

0

S

teel Pi

p

e Sizes

S

ect

io

n 5.12

C

able C

o

de

C

able

S

trandin

g

N

o

minal

Diameter

(

in.

)

C

r

o

ss Secti

o

nal

Area

(

kcmil

)

3

/

10C

W

3

/

#10 C

W

.220

3

1.1

5

3

/

9C

W

3

/

#9 C

W

.2

4

7

39.28

3

/

8C

W

3

/

#8 C

W

.2

7

4

9.

53

7

/

10C

W

7

/

#10 C

W

.306

72.68

3

/

7C

W

3

/

#7 C

W

.3

11

62

.4

5

7

/

9C

W

7

/

#9 C

W

.3

4

3

9

1.

65

3

/

6C

W

3

/

#6 C

W

.3

49 78.75

7

/

8C

W

7

/

#8 C

W

.

385 11

5

.

60

3

/

5C

W

3

/

#5 C

W

.3

9

2

9

9.

3

1

7

/

7C

W

7

/

#7 C

W

.

4

33

14

5

.7

0

7

/

6C

W

7

/

#6 C

W

.

486 183.80

7

/

5C

W

7

/

#5 C

W

.5

4

6

23

1.

63

19

/

9C

W

19

/

#9 C

W

.5

7

2

248.70

7

/

4C

W

7

/

#4 C

W

.6

1

3

2

9

2

.

20

19

/

8C

W

19

/

#8 C

W

.6

4

2

3

1

3

.7

0

19

/

7C

W

19

/

#7 C

W

.

7

2

1

3

9

5

.

60

19

/

6C

W

19

/

#6 C

W

.

810

4

98.60

19

/

5C

W

19

/

#5 C

W

.

91

0

6

28.70

C

o

pp

er-Clad Steel Conductors

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

335

Section 5

Ultraweld® Exothermic Connections

*

Plain steel, stainless steel, stainless clad rods or

g

alvanized steel.

*

* Add S to sectional

g

round rod size for connections to end of rod such as:

GD, GF, G

O

, GT, G

G

N

o

mina

l

Si

ze Materia

l

Typ

eBod

y

D

i

ameter

Threa

d

Si

ze

G

r

o

und R

o

d

Co

de

1

/

2"

Co

pp

er-clad

Co

pp

er-clad

S

teel*

Co

pp

er-clad

S

ecti

o

n

a

l

P

l

a

i

n

P

l

a

i

n

P

l

a

i

n

.505

"

.50

"

.50

"

.

47

5

"

9/

16"

N/

A

N/

A

N/

A

1

2F

1

2F

1

2F

1

2

5/

8"

S

teel*

Co

pp

er-clad

Co

pp

er-clad

P

l

a

i

n

P

l

a

i

n

S

ecti

o

n

a

l

.6

2

5

"

.563

"

.563

"

N/

A

N/

A

5/

8"

5

8

F

5

8

5

8S**

3

/

4"

S

teel*

Co

pp

er-clad

Co

pp

er-clad

P

l

a

i

n

P

l

a

i

n

S

ecti

o

n

a

l

.

7

5

"

.

682"

.

682"

N/

A

N/

A

3

/

4"

3

4

F

3

4

3

4S**

1"

S

teel*

Co

pp

er-clad

Co

pp

er-clad

P

l

a

i

n

P

l

a

i

n

S

ecti

o

n

a

l

1.

00

"

.

914"

.

914"

N/

A

N/

A

1"

1

0F

1

0

1

0

S**

G

r

o

und R

o

ds

Ground Rods & Bars Technical Information

Thickne

ss

W

i

d

t

h

C

irc

u

lar

Mil Size

W

ei

g

ht

Lbs.

p

er Foot Busbar C

o

de

1

/

8"

1"

1-1

/

2"

159,

2

00

238,700

318,300

.

48

4

.

7

26

.

9

6

9

181

181.5

18

2

3

/

16" 1"

2"

238,700

4

77,500

.

7

27

1.4

5

3

1

6

1

3

1

62

1

/

4"

1"

1-1

/

2"

3

"

4

"

318,300

4

77,500

63

6,600

9

54,900

1,

2

7

3

,000

.

9

6

9

1.4

5

1.9

4

2

.91

3.88

141

141.

5

14

2

14

3

144

3

/

8"

1"

1-1

/

2"

3

"

4

"

4

77,500

716,

2

00

9

54,900

1,4

32

,000

1,910,000

1.4

5

2.18

2

.91

4

.

36

5

.81

381

381.5

38

2

38

3

384

1

/

2"

3

"

4

"

1,

2

7

3

,000

1,910,000

2

,546,000

3.88

5

.81

7

.

75

1

22

1

23

1

2

4

Rectan

g

ular Copper Busbar

S

ect

io

n 5.12

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

336336

Section 5

Ultraweld® Exothermic Connections

S

ect

io

n 5.12

Rebar

Si

ze

s

N

o

minal Dimensi

o

ns E

q

uivalent

C

o

pp

er

S

ize

s*

Rebar C

o

de

D

i

ameter

Inche

s

C

r

o

ss-secti

o

na

l

Area-S

q

. Inches

3

4

5

6

.3

7

5

"

.50

"

.6

2

5

"

.

7

5

"

.

11"

.

2

0

"

.3

1"

.

44"

9

AW

G

7

5

3

4

5

6

7

8

9

1

0

.

875"

1"

1.128"

1.27"

.60

"

.

79"

1"

1.27"

2

1

/

0

2

/

0

7

8

9

1

0

11

14

18

1.41"

1.

6

9

3

"

2.2

5

7"

1.

56

"

2.2

5

"

4

"

3

/

0

250

MCM

450

11

14

18

Reinforcin

g

Bars

Technical Information Bars

.3

7

5”

.50”

.

6

2

5”

6

.

7

5”

7

.8

7

5”

8

1

”

9

1.12

8”

1

0

1.27

”

1

1.41

”

14

1.

693”

1

8

2.2

5

7

”

3

4

5

d

i

a

m

e

t

e

r

d

i

a

m

e

t

e

r

Rebar Size Chart

*

Based on 8% IACS, rounded to the next hi

g

her commercial copper size.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

33

7

337

Section 6

Technical Assistance

S

ect

io

n 6

Technical A

ss

i

s

tance

In

d

ex

Descr

i

pt

i

on Pa

g

e

6

.1 Li

g

htnin

g

Risk Assessmen

t

................................................................

338

6

.2 Structural Li

g

htnin

g

Protection System Speciﬁ catio

n

............................

3

4

6

.3 Underwriters Laboratories Master Label Ins

p

ection Service

..................

348

6

.4 Typical Li

g

htnin

g

Protection Drawin

gs

................................................

3

49

6

.5 Li

g

htnin

g

Protection & Groundin

g

Detail

s

...........................................

353

6

.6 Wireless Communication Site LP & Groundin

g

System Speciﬁ catio

n

......

364

6

.7 Wireless Communication Drawin

g

s & Detail

s

.......................................

3

7

0

6

.8 Si

g

nal Reference Grid System Speciﬁ catio

n

.........................................

3

7

5

6

.9 Si

g

nal Reference Grid (SRG) Installation Instruction

s

..........................

3

79

6

.10 Groundin

g

& Bondin

g

for Communications System Speciﬁ cation

(

ANSI-J-STD-607-A

)

..........................................................................

381

N

O

TE

:

O

ur catalo

g

drawin

g

s & details are available on

our CD version of this catalo

g

and our website.

Please contact us to request a Catalo

g

CD.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

338

Section 6

Technical Assistance

Har

g

er Li

g

htnin

g

& Groundin

g

i

s

p

leased to

p

resent the

Li

g

htnin

g

Ri

s

k A

ss

e

ss

ment

Gu

i

d

e

to

Aid in the Determinati

o

n

o

f the

Need for Li

g

htnin

g

Protectio

n

(p

er NFPA 780 2011 Edition

)

F

or years, architects, en

g

ineers, buildin

g

mana

g

ers, owners, and insurance

carriers have been seekin

g

a more professional method of evaluatin

g

the

need for li

g

htnin

g

protection.

In the past, the decision to provide li

g

htnin

g

protection was often based on

g

ambles and

g

uesswork by well-meanin

g

persons, not havin

g

specialized

trainin

g

in li

g

htnin

g

protection. Tra

g

ic and unnecessary losses have

o

ccurred because of this a

pp

roach.

N

ow, by use of this

g

uide, you may make a more accurate determination

re

g

ardin

g

the need for li

g

htnin

g

protection. Once the need for protection

has been established, loss of life and

p

ro

p

ert

y

can be avoided b

y

the

i

nstallation of an approved li

g

htnin

g

protection system.

In those s

p

ecial cases where

p

rofessional consultation or installation is

desired, Har

g

er Li

g

htnin

g

& Groundin

g

stands read

y

to be of service.

S

ect

io

n 6.1

Li

g

htnin

g

Risk Assessment

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

33

9

339

Section 6

Technical Assistance

Fi

gu

re

r

1

:

Li

L

g

htnin

g

Flash Density

Ma

M

p

F

ew

ar

a

e

a

s

in

i

t

he

h

e

U

ni

te

t

d

St

a

tes

a

re free

fr

om

m

t

hu

u

nd

n

er

r

st

o

rms

a

nd

t

he

ir

attendant hazards, b

ut

t

some

ar

r

ea

s

ha

ve

e

mor

e

st

or

o

ms

t

han

ot

he

rs

s

.

Th

e

ma

m

p

sh

s

ow

w

s

th

t

e avera

g

e li

g

htnin

g

ﬂ ash de

ns

it

y in ﬂ a

sh

s

es/km

2

/y

ear -

fo

o

r the

U

nite

d

St

a

te

e

s

.

L

i

g

htnin

g

data provided b

y

the U.S. National Li

g

htnin

g

Detection Network

TM

(

Measured li

g

htnin

g

ﬂ ash densit

y

corrected for NLDN detection efﬁ cienc

y)

1989-1998 Avera

g

e U.S. Li

g

htnin

g

Flash Densit

y

Flashes per Square Kilometer per

Year.

(

Courtesy Global Atmospherics, Inc.)

L

i

g

htnin

g

loss risk assessment involves the evaluation

o

f v

a

ri

ou

s criteri

a

t

o

d

etermine the risk

o

f l

o

ss

du

e

to li

g

htnin

g

. This

g

uide is desi

g

ned to assist in that

determination. As a

g

uide, it is not possible to cover

each special desi

g

n element that may render a

s

tructure more or less susceptible to li

g

htnin

g

dama

g

e.

In these s

p

ecial cases it is recommended the user seek

p

rofessional advice. Personal and economic factors are

v

er

y

im

p

ortant and must be considered in addition to

the assessment obtained by use of this

g

uide.

T

he probability that a structure or ob

j

ect will be struck

by li

g

htnin

g

is the product of the equivalent collection

area of the structure or ob

j

ect and the li

g

htnin

g

ﬂ ash

densit

y

for the area that the structure is located.

T

his risk assessment method is a

g

uide that takes into

account the li

g

htnin

g

ﬂ ash density and the followin

g

f

a

ct

o

rs:

1. Buildin

g

environment

2. T

yp

e of constructio

n

3

. Structure occu

p

anc

y

4

.

S

tr

u

ct

u

re c

o

ntent

s

5

. Li

g

htnin

g

stroke consequences

L

i

g

htnin

g

risk for a structure is the product of the

l

i

g

htnin

g

strike frequency and the consequence of the

s

trike t

o

the str

u

ct

u

re.

L

i

g

htnin

g

Flash Density (

N

g

)

- The

y

earl

y

number o

f

ﬂ ashes to ground per square kilometer, lightning ﬂ ash

g

density, is found in Fi

g

ure 1.

S

ect

io

n 6.1

Li

g

htnin

g

Risk Assessment

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

4

0340

Section 6

Technical Assistance

Meth

o

d

:

Calculate and compare the expected Li

g

htnin

g

Strike Frequency (

N

d

) for the facility to the Tolerable Li

g

htnin

g

Strike

F

re

q

uenc

y

(N

c

)

.

S

tep 1: Determination of Expected Li

g

htnin

g

Strike Frequency (N

d

)

N

d

=

N

g

•

A

e

•

C

1 • 1

0

-

6

W

h

e

r

e

:

N

d

= the expected yearly li

g

htnin

g

strike frequency to the structure

N

g

= the yearly avera

g

e li

g

htnin

g

ﬂ ash density in the re

g

ion where the structure is located (Determine value from

Figure 1)

g

A

e

= the e

q

uivalent collection area

(

m

2

) of the structure (Determine from Fi

g

ure 2

)

C

1 = the environmental coefﬁ cient

(

Determine value from Table 1

)

Fi

g

ure 2: Calculation of Equivalent Collection Volume (A

e

)

R

ectan

g

ular Structure

S

tr

u

ct

u

re where

a

Pr

o

minent P

a

rt

E

ncom

p

asses All Portions of the

Lo

wer P

a

rt

o

f the Str

u

ct

u

re.

S

tr

u

ct

u

re where Pr

o

minent P

a

rt

E

ncom

p

asses a Portion of the

Lo

wer P

a

rt

o

f the Str

u

ct

u

re.

For a rectan

g

ular structure, A

e

= LW + 6H

(

L + W

)

+

π

9H

2

.

A

e

=

π

9H

2

For com

p

lex structures determine the e

q

uivalent collective area.

S

ect

io

n 6.1

Li

g

htnin

g

Risk Assessment

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

41

341

Section 6

Technical Assistance

S

tep 2: Tolerable Li

g

htnin

g

Frequency (N

c

)

T

he tolerable li

g

htnin

g

frequency (

N

c

) is a measure of the dama

g

e risk to the structure includin

g

factors affectin

g

risks to the structure, environment, and mone

y

loss.

It is c

a

lc

u

l

a

te

d

a

s f

o

ll

o

ws:

W

here v

a

l

u

es f

o

r

C

2

,

C

3

,

C

4

a

n

d

C

5

are determined from Tables 2 throu

g

h 5.

N

c

=

1.

5

x 1

0

-

3

C

2

•

C

3

•

C

4

•

C

5

Relative Structure L

o

cati

on

C

1

S

tructure located within a space containin

g

structures or trees of the

s

ame hei

g

ht or taller within a distance of 3

H

0

.

25

S

tructure surrounded b

y

smaller structures within a distance of 3

H

0

.

5

Isolated structure, no other structures within a distance of 3

H

1

Isolated structure on a hillto

p

2

Table 1: Envir

o

nmental C

o

efﬁ cient

C

1

N

ote: 3H = 3 times the hi

g

hest point in the structure

C

2

S

tr

u

ct

u

re Metal R

oof

N

o

nmetallic R

oof

Flammable R

oo

f

M

et

a

l

0

.

5

1

2

No

nmet

a

lli

c

11

2

.

5

F

l

a

mm

ab

l

e

2

.

5

3

Table 2: Determinati

o

n

o

f Structural C

o

efﬁ cient

C

2

S

tructural C

o

ntents

C

3

Lo

w v

a

l

u

e

a

n

d

n

o

nﬂ

a

mm

ab

le

0

.

5

S

t

a

n

d

v

a

l

u

e

a

n

d

n

o

nﬂ

a

mm

ab

l

e

1

H

i

g

h value, moderately ﬂ ammable

2

E

xce

p

tional value, ﬂ ammable, com

p

uter or electronic

s

3

E

xce

p

tional value, irre

p

laceable cultural content

s

4

Table 3: Determinati

o

n

o

f Structural C

o

ntents C

o

efﬁ cient

C

3

S

ect

io

n 6.1

Li

g

htnin

g

Risk Assessment

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

42

342

Section 6

Technical Assistance

S

te

p

3: Determine Protection Leve

l

Compare Step 1 Expected Li

g

htnin

g

Frequency (

N

d

) to Step 2 Tolerable Li

g

htnin

g

Frequency (

N

c

)

.

If N

d

>

N

c

then a li

g

htnin

g

protection system should be installed.

If N

d

<

N

c

then a li

g

htnin

g

protection system can be optional.

T

he risk assessment has been ada

p

ted from and

conforms to the Li

g

htnin

g

Risk Assessment presented

i

n NFPA 780-2011, Annex L. NFPA 780-2011 can be

p

urchased directl

y

from the National Fire Protection

Association (http://www.nfpa.or

g

/).

S

tructural C

o

ntents

C

4

U

noccu

p

ied

0

.

5

N

ormall

y

occu

p

ied 1

D

ifﬁ cult to evaluate or risk of

p

ani

c

3

Table 4: Determination of Structural Occu

p

anc

y

Coefﬁ cient

C

4

S

tructural C

o

ntents

C

5

Continuit

y

of facilit

y

services not re

q

uired, no environmental im

p

act 1

Continuit

y

of facilit

y

services re

q

uired, no environmental im

p

ac

t

5

Conse

q

uences to the environmen

t

1

0

Table 5: Determination of Li

g

htnin

g

Consequence Coefﬁ cient

C

5

S

ect

io

n 6.1

Li

g

htnin

g

Risk Assessment

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

4

3

343

Section 6

Technical Assistance

P

ro

j

ect: _________________________________________

D

ate:

_______________________

Data Input / Equations Computation Results

Eq

uivalent collection volume area.

A

e

= LW + 6H

(

L + W

)

+

π

9

H

2

(

for a rectan

g

ular structure

)

or

A

e

=

π

9

H

2

(

structure with a

p

rominent

p

ar

t

encompassin

g

all lower parts of structure

)

E

xpected li

g

htnin

g

strike frequenc

y

t

o

the str

u

ct

u

re

N

d

=

N

g

•

A

e

•

C

1 • 1

0

-

6

T

olerable li

g

htnin

g

frequency to

the str

u

ct

u

re.

If

N

d

<

N

c

- Li

g

htnin

g

Protection System may be optional

If

N

d

>

N

c

- Li

g

htnin

g

Protection System should be installed

L

=

W

=

H

=

H

2

=

or

H

=

A

e

=

N

g

=

A

e

=

C

1

=

N

d

=

C

2

=

C

3

=

C

4

=

C

5

=

N

c

=

N

c

=

1.

5

x 1

0

-

3

C

2

•

C

3

•

C

4

•

C

5

Li

g

htnin

g

Risk Assessment Worksheet

S

ect

io

n 6.1

Li

g

htnin

g

Risk Assessment

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

4

4344

Section 6

Technical Assistance

Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System Speciﬁ cation

Part 1 –

G

ENERA

L

1.01 Summar

y

:

a. Provide a complete li

g

htnin

g

protection system for the buildin

g

(s) or structures included on the

contract drawin

g

s. The system shall provide safety for the buildin

g

, the buildin

g

s contents and

occupants by preventin

g

dama

g

e caused by li

g

htnin

g

. The desi

g

n of this system is to be in strict

accordance with this section of the speciﬁ cations and all contract drawin

g

s that apply.

b. The li

g

htnin

g

protection system shall be installed by a ﬁ rm actively en

g

a

g

ed in the installation of

Master Labeled Li

g

htnin

g

Protection Systems and shall be so listed by Underwriters Laboratories

Inc. The com

p

leted s

y

stem shall com

p

l

y

with the latest editions of the Installation Re

q

uirements for

Li

g

htnin

g

Protection Systems, UL96A and of the National Fire Protection Association’s Li

g

htnin

g

Protection Standard, NFPA 780.

c. The work covered under this section of the speciﬁ cation consists of furnishin

g

labor, materials and

services required for the completion of a functional and unobtrusive li

g

htnin

g

protection system

approved by the architect, en

g

ineer and Underwriters Laboratories Inc.

1.02 References: The completed li

g

htnin

g

protection system shall comply with the latest issue of the followin

g

standards and form a

p

art of this s

p

eciﬁ cation.

a. NFPA 780, Standard for the Installation of Li

g

htnin

g

Protection Systems.

b. UL 96A, Installation Requirements for Li

g

htnin

g

Protection Systems

1.

03

S

ub

mitt

a

ls:

a. Shop drawin

g

s shall be submitted to the architect and en

g

ineer for approval prior to

commencement of the installation. Shop drawin

g

are to show the extent of the system layout

desi

g

ned speciﬁ cally for the buildin

g

(s) or structures included in the contract drawin

g

s alon

g

with

details of the

p

roducts to be used in the installation.

1.04 Qualit

y

Assurance:

a. The installin

g

contractor shall furnish a UL Master Label or Letter of Findin

g

s upon completion of

the inst

a

ll

a

ti

o

n.

Part 2 – PR

O

D

U

CT

S

2.

0

1 St

a

n

da

r

d

a. All materials used in the installation shall be new and shall comply in wei

g

ht, size and composition

as re

q

uired b

y

UL 96A and NFPA 780 and shall be labeled or listed b

y

Underwriters Laboratories

Inc. for use in li

g

htnin

g

protection systems. The system furnished under this speciﬁ cation shall be

the standard product of a manufacturer re

g

ularly en

g

a

g

ed in the production of li

g

htnin

g

protection equipment. The manufacturer shall be listed by UL as a reco

g

nized manufacturer of

li

g

htnin

g

protection components.

2.02 Acce

p

table Manufacturer

s

a. Har

g

er Li

g

htnin

g

Protection & Groundin

g

301 Zie

g

ler Drive, Grayslake, IL 60030

847-548-8700 ● 800-842-7437 ● Fax 847-548-8755

E-mail: har

g

ersales@har

g

er.com ● Website: www.har

g

er.com

S

ect

io

n 6.2

S

tructural Li

g

htnin

g

Protection System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

4

5

345

Section 6

Technical Assistance

Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System

Speciﬁ cation

2.

03

M

a

teri

a

l

s

a. Class I materials shall be used on structures that do not exceed 75 feet in hei

g

ht and Class II

materials shall be used on structures that are 75 feet or hi

g

her above avera

g

e

g

rade.

b. Copper materials shall not be mounted on aluminum surfaces includin

g

Galvalume,

g

alvanized steel

and zinc; this includes these materials that have been

p

ainted.

c. Aluminum materials shall not come into contact with earth or where ra

p

id deterioration is

p

ossible.

Aluminum materials shall not come into contact with co

pp

er surfaces.

2.

0

4 Air Termin

a

l

s

a. Air terminals shall pro

j

ect a minimum of ten inches above the ob

j

ect or area it is to protect and

shall be located at intervals not exceedin

g

20’-0” alon

g

rid

g

es and alon

g

the perimeter of ﬂ at

or

g

ently slopin

g

roofs (ﬂ at or

g

ently slopin

g

roofs include roofs that have a pitch less than 3:12).

Flat or

g

ently slopin

g

roofs exceedin

g

50’-0” in width shall be protected with additional air terminals

located at intervals not exceedin

g

50’. Air terminals shall be located within two feet of roof ed

g

es

and outside corners of

p

rotected areas.

b. Air terminals shall be installed on stacks, ﬂ ues, mechanical units and other metallic ob

j

ects not

located within a zone of

p

rotection and which have an ex

p

osed metal thickness less than 3/16 of

an inch. Ob

j

ects havin

g

an exposed metal thickness 3/16 of an inch or

g

reater shall be connected

to the li

g

htnin

g

protection system as required by the speciﬁ ed standards usin

g

main size conductor

and bondin

g

plates havin

g

a minimum of 3 square inches of surface contact area.

c. Air terminal bases shall be securel

y

fastened to the structure in accordance the s

p

eciﬁ ed standards

includin

g

the use of adhesive that is compatible with the surface it is to be used on or stainless

steel f

a

steners.

d. Main conductors shall be sized in accordance with the s

p

eciﬁ ed standards for Class I or Class II

structures and shall

p

rovide a two wa

y

horizontal or downward

p

ath from each air terminal to

connections with the

g

round system. Conductors shall be free of excessive splices and no bend of

a conductor shall form a ﬁ nal included an

g

le of less than neither 90 de

g

rees nor have a radius of

bend less than 8 inches.

e. Down conductors shall be sized in accordance with the s

p

eciﬁ ed standards and in no case shall

be smaller than the main roof conductor. Down conductors shall be spaced at intervals avera

g

in

g

not more than 100 feet around the

p

erimeter of the structure. In no case shall a structure have

fewer than two down conductors. Where down conductors are installed ex

p

osed on the exterior of

a structure and are sub

j

ect to physical dama

g

e or displacement,

g

uards shall be used to protect the

conductor a minimum of 6 feet above

g

rade. Metallic

g

uards shall be bonded at each end.

f. In case of structural steel frame construction, down conductors ma

y

be omitted and roof

conductors shall be connected to the structural steel frame at intervals not exceedin

g

100 feet

alon

g

the perimeter of the structure.

S

ect

io

n 6.2

S

tructural Li

g

htnin

g

Protection System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

4

6346

Section 6

Technical Assistance

Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System

Speciﬁ cation

2.

05

R

oo

f Penetr

a

ti

o

ns

a. Roof

p

enetrations re

q

uired for down conductors or for connection to structural steel framework

shall be made usin

g

thru-roof assemblies with solid riser bars and appropriate roof ﬂ ashin

g

.

Conductors shall not pass directly throu

g

h the roof. The rooﬁ n

g

contractor shall furnish and

install the materials required to properly seal all roof penetrations of the li

g

htnin

g

protection

components and any additional rooﬁ n

g

materials or preparations required by the rooﬁ n

g

manufacturer for li

g

htnin

g

conductor runs to assure compatibility with the warranty for the roof

includin

g

roof pads that may be required to protect the roof under each of the li

g

htnin

g

protection

com

p

onen

t

s.

2.

06

Gr

ou

n

d

Termin

a

ti

o

ns:

a. Ground electrodes shall be copper clad steel and a minimum 5/8” diameter and 10 feet lon

g

. A

g

round electrode shall be provided for each down conductor. The down conductor shall be

connected to the

g

round electrode usin

g

a bronze

g

round rod clamp havin

g

a minimum of 1 ½”

contact between the

g

round electrode and the conductor measured parallel to the axis of the

g

round electrode, or by an Ultraweld exothermically welded connection. Ground electrodes shall

be located a minimum of 2 feet below

g

rade and shall be installed below the frost line where

possible (excludin

g

shallow topsoil conditions).

b. Where the structural steel framework is utilized as the down conductor for the system,

g

round

terminals shall be connected to columns around the

p

erimeter of the structure at intervals

avera

g

in

g

not more than 60 feet apart. Columns shall be

g

rounded usin

g

either bondin

g

plates

havin

g

8 square inches of surface contact area or by Ultraweld exothermically welded connections.

c. All

g

round electrodes shall be interconnected with a

g

round loop conductor on structures that

exceed 60 feet in hei

g

ht. The

g

round loop conductor shall be sized in accordance with the speciﬁ ed

st

a

n

da

r

d

s

a

n

d

in n

o

c

a

se sh

a

ll

b

e sm

a

ller th

a

n the m

a

in r

oo

f c

o

n

du

ct

o

r.

2.07 Equipotential Groundin

g

a. Common interconnection of all

g

rounded systems within the buildin

g

shall be ensured by

interconnectin

g

to the li

g

htnin

g

protection system usin

g

main size conductor and ﬁ ttin

g

s.

b. This interconnection shall include but is not limited to the electrical service, tele

p

hone and antenna

system

g

rounds as well as all under

g

round metallic pipin

g

systems includin

g

water,

g

as and sewer.

Interconnection to a

g

as or water line shall be made on the customer’s side of the meter.

c. Grounded metal bodies located within the required bondin

g

distance as determined by the bondin

g

distance formula in the latest edition of NFPA-780 Standard for the Installation of Li

g

htnin

g

Protection Systems shall be bonded to the li

g

htnin

g

protection system usin

g

the required bondin

g

c

o

n

du

ct

o

rs

a

n

d

c

o

nnecti

o

ns.

2.08 Sur

g

e Protectio

n

a. Sur

g

e suppression shall be provided at all power service entrances and at entrances of conductive

si

g

nal, data and communication services.

S

ect

io

n 6.2

S

tructural Li

g

htnin

g

Protection System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

47

347

Section 6

Technical Assistance

Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System

Speciﬁ cation

Part

3

– EXEC

U

TI

O

N

3

.

0

1 Inst

a

ll

a

ti

on

a. The installation shall be installed by an UL listed li

g

htnin

g

protection installation company.

3

.

0

2 C

oo

r

d

in

a

ti

on

a. Coordinate the installation of the li

g

htnin

g

protection system with other trade

s

b. Coordinate all roof penetrations, fasteners and adhesive with the rooﬁ n

g

contractor prior to installin

g

an

y

materials on the roof.

3.03 Ins

p

ection and Certiﬁ catio

n

a

. New

S

tr

u

ct

u

res:

i. Upon completion of the installation of the li

g

htnin

g

protection system the contractor shall furnish

the UL Master Label issued b

y

Underwriters Laboratories Inc.

b

. A

dd

iti

o

ns

o

r ren

o

v

a

ti

o

ns:

i. If the protected structure is an addition to or is attached to an existin

g

structure that does not

have a functionin

g

li

g

htnin

g

protection system, the contractor shall certify that the new system

installed complies with the speciﬁ ed standards and shall advise the owner on the li

g

htnin

g

protection work required on the existin

g

structure so that a Master Label may be obtained.

ii. If the protected structure is an addition to or is attached to an existin

g

structure that does have a

li

g

htnin

g

protection system the contractor shall advise the owner of any additional work that may

be required in order to brin

g

the existin

g

li

g

htnin

g

protection system into compliance with the

s

p

eciﬁ ed standards and thus

q

ualif

y

for a Reconditioned Master Label from Underwriters

L

abo

r

a

t

o

ries Inc.

END

O

F SECTI

O

N 2

6

41 1

3

S

ect

io

n 6.2

S

tructural Li

g

htnin

g

Protection System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

348

Section 6

Technical Assistance

Master Label Ins

p

ection Service

Har

g

er Li

g

htnin

g

& Groundin

g

i

s

a

s

ub

scri

b

er t

o

the MASTER LABEL CERTIFICATE

P

ROGRAM of Underwriters Laboratories, Inc.

(

UL

)

as well as to the Factor

y

Ins

p

ection

P

ro

g

ram for Li

g

htnin

g

Protection Components.

U

nder the factory inspection service our li

g

htnin

g

protection conductors and components

are re

g

ularly inspected and tested by UL representatives. Har

g

er components bear the UL

l

abel or listed mark dependin

g

on the type of component.

T

he Master Label Certiﬁ cate is available for complete Li

g

htnin

g

Protection System

i

nstallations that have been installed usin

g

only UL listed or labeled components in

accordance with the “Installation Requirements for Li

g

htnin

g

Protection Systems”, UL96A.

U

nderwriters Laboratories is a not-for-proﬁ t or

g

anization en

g

a

g

ed in testin

g

for public

s

afety. It is THE ONLY third party testin

g

and inspection service available to purchasers

o

f li

g

htnin

g

protection systems that DOES NOT have direct industry involvement. It is not

i

nvolved in the marketin

g

, manufacture, or installation of li

g

htnin

g

protection systems

o

r components. Underwriters Laboratories has been active in the testin

g

and inspection

o

f li

g

htnin

g

protection components and systems since 1908. Their experience in the

s

afety testin

g

ﬁ eld has earned them worldwide reco

g

nition and respect. UL is not a trade

o

r

g

anization with proprietary interests.

U

nderwriters inspection service for the li

g

htnin

g

protection industry involves two separate

i

nspection steps. A UL inspector inspects the li

g

htnin

g

protection components and labels

are a

pp

lied to conductors and air terminals at the factor

y

. A UL re

p

resentative then ins

p

ects

the installation of the completed li

g

htnin

g

protection system The UL Master Label Certiﬁ cate

w

ill be issued within 48 hours of the com

p

letion of the ins

p

ection or after variances are

corrected. The UL Listed installer forwards the certiﬁ cate to the owner, and can have the

certiﬁ cate posted to the UL web site providin

g

proof that the li

g

htnin

g

protection system

i

s in com

p

liance with UL Standards. Certiﬁ cates must be renewed ever

y

ﬁ ve

y

ears which

re

q

uires another ins

p

ection b

y

UL.

Information on the UL Master Label Li

g

htnin

g

Protection Inspection Certiﬁ cate Pro

g

ram can

b

e f

ou

n

d

a

t their we

b

site

http://www.ul.com/lightning/

p// /g g/

.

THERE IS N

O

S

U

BSTIT

U

TE F

O

R THE MASTER LABE

L

S

ect

io

n 6.3

U

nderwriters Lab

o

rat

o

ries Inc.

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

49

349

Section 6

Technical Assistance

Residential Li

g

htnin

g

Protectio

n

S

ect

io

n 6.

4

Typical Li

g

htnin

g

Protection Drawin

g

s

2009

••

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

350350

Section 6

Technical Assistance

Residential Li

g

htnin

g

Protectio

n

S

ect

io

n 6.

4

T

ypical Li

g

htnin

g

Protection Drawin

g

s

2009

••

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

35

1

351

Section 6

Technical Assistance

C

ommercial Li

g

htnin

g

Protectio

n

S

ect

io

n 6.

4

Typical Li

g

htnin

g

Protection Drawin

g

s

Typical Commercial Lightning Protection Drawing

®SHEET NO.

1 OF 2

DATE

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

35

2

352

Section 6

Technical Assistance

C

ommercial Li

g

htnin

g

Protectio

n

S

ect

io

n 6.

4

Typical Li

g

htnin

g

Protection Drawin

g

s

Typical Commercial Lightning Protection Drawing

®SHEET NO.

2 OF 2

DATE

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

353

Section 6

Technical Assistance

S

ect

io

n 6.5

Li

g

htnin

g

Protection & Groundin

g

Details

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

151I - STYLE AIR TERMINAL BASE

151I - STYLE FLAT SURFACE

AIR TERMINAL BASE

CCC / ACC - STYLE

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CFB - STYLE AIR TERMINAL BASE

CFB - STYLE CHIMNEY

FLUE AIR TERMINAL BASE

CUATT - STYLE GENTLY

TAPERED AIR TERMINAL

CCCT - STYLE CABLE

FASTENER

TINNED COPPER, CLASS I OR

CLASS II LIGHTNING

PROTECTION CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

PRB - STYLE PIPE AIR

TERMINAL BASE

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

PRB - STYLE AIR TERMINAL BASE

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

157 / 158 - STYLE AIR TERMINAL BASE

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

157 / 158 - STYLE VERTICAL

AIR TERMINAL BASE

CCC / ACC - STYLE

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

354354

Section 6

Technical Assistance

S

ect

io

n 6.5

Li

g

htnin

g

Protection & Groundin

g

Details

UBS - STYLE AIR TERMINAL BASE WITH CC

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

UBS - STYLE UNIVERSAL

SWIVAL AIR TERMINAL BASE

CCC / ACC - SERIES

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

UBS - STYLE AIR TERMINAL BASE WITH 262

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

262 - SERIES ADHESIVE

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

UBS - STYLE UNIVERSAL

SWIVAL AIR TERMINAL BASE

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700 - 800-842-7437 - www.harger.com

UBU - STYLE AIR TERMINAL BASE WITH CC

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

UBU - STYLE UNIVERSAL

FLAT SURFACE AIR

TERMINAL BASE

MOUNTED HORIZONTALLY

CCC / ACC - SERIES

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

UBU - STYLE AIR TERMINAL BASE WITH 262

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

262 - SERIES ADHESIVE

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

UBU - STYLE UNIVERSAL

FLAT SURFACE AIR

TERMINAL BASE

MOUNTED HORIZONTALLY

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700 - 800-842-7437 - www.harger.com

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

355

Section 6

Technical Assistance

S

ect

io

n 6.5

Li

g

htnin

g

Protection & Groundin

g

Details

UBU - STYLE AIR TERMINAL BASE

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

UBU - STYLE UNIVERSAL

FLAT SURFACE AIR

TERMINAL BASE

MOUNTED VERTICALLY

CCC / ACC - SERIES

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

UBU - STYLE UNIVERSAL

FLAT SURFACE AIR

TERMINAL BASE

MOUNTED VERTICALLY

CCC / ACC - SERIES

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

PBE - STYLE AIR TERMINAL

BASE EXTENSION

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

155 / 156 - STYLE

UNIVERSAL CONCEALED

AIR TERMINAL BASE

MOUNTED HORIZONTALLY

CCC / ACC - SERIES

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

120 - STYLE AIR

TERMINAL ADAPTER

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

155 / 156 - STYLE

UNIVERSAL CONCEALED

AIR TERMINAL BASE

MOUNTED VERTICALLY

CCC / ACC - SERIES

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

120 - STYLE AIR TERMINAL

ADAPTER

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700 - 800-842-7437 - www.harger.com

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

356356

Section 6

Technical Assistance

S

ect

io

n 6.5

Li

g

htnin

g

Protection & Groundin

g

Details

158-XX - STYLE AIR TERMINAL BASE

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

130 - STYLE AIR TERMINAL

SWIVEL ADAPTER

CCC / ACC - STYLE

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

158-XX - STYLE

CONCEALED VERTICAL

AIR TERMINAL BASE

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

160 - STYLE RIDGE

SADDLE AIR TERMINAL

BASE

CCC / ACC - SERIES

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

1" PVC CONDUIT (NOT INCLUDED)

TRC STYLE THRU-ROOF CONNECTOR

TRC - STYLE THRU-ROOF

CONNECTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

162 - STYLE AIR TERMINAL BASE

CUAT / ALAT - STYLE GENTLY

TAPERED AIR TERMINAL

162 - STYLE CONCEALED

RIDGE AIR TERMINAL

BASE

CCC / ACC - STYLE

CABLE FASTENER

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

120 - STYLE AIR TERMINAL

ADAPTER

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

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7

35

7

357

Section 6

Technical Assistance

S

ect

io

n 6.5

Li

g

htnin

g

Protection & Groundin

g

Details

225 - STYLE THRU-ROOF CONNECTOR

225 - STYLE THRU-ROOF

CONNECTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

226 - STYLE THRU-ROOF CONNECTOR

226 - STYLE THRU-ROOF

CONNECTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

230V - STYLE THRU-ROOF CONNECTOR

230V - STYLE THRU-ROOF

CONNECTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

230H STYLE THRU-ROOF CONNECTOR

230H - STYLE THRU-ROOF

CONNECTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

COPPER OR ALUMINUM,

CLASS I OR CLASS II

LIGHTNING PROTECTION

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

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7

358

Section 6

Technical Assistance

S

ect

io

n 6.5

Li

g

htnin

g

Protection & Groundin

g

Details

No. 210 Style Cross Run

Connector

No. B1BC Style Parallel

Connector

No. 208, Style Bonding

Connector

No. 204 Style Parallel

Connector

No. 211, Bi-Metal Connector

TYPICAL CABLE CONNECTORS

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

No. 217, Style Bonding Plate No. 222, Style Heavy Duty

Bonding Lug

No. 213, Style Bonding Plate No. 216, Style Bonding Lug

No. 223, Style Flange

Bonding Plate

TYPICAL BONDING LUGS & PLATES

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

11

THRU-ROOF CONNECTOR.

12

LIGHTNING DOWN CONDUCTOR.

VERTICALLY MOUNTED AIR TERMINAL ON PARAPET SPACE 20 FEET

MAXIMUM. SEE AIR TERMINAL DETAIL.

AIR TERMINAL MOUNTED ON EXHAUST FAN (`DEAD-END' METHOD).

AIR TERMINALS MOUNTED ON MECHANICAL EQUIPMENT ENCLOSURE.

HORIZONTALLY MOUNTED AIR TERMINAL ON ROOF SPACE 20 FEET

MAXIMUM. SEE AIR TERMINAL DETAIL.

4

3

2

1

BONDING DETAILS AND AIR TERMINAL LOCATIONS

SHOWN ARE TYPICAL, GENERAL EXAMPLES ONLY.

FINAL EXTENT OF BONDING AND SPECIFIC FITTING

APPLICATIONS TO BE DETERMINED IN FIELD BASED

ON ACTUAL SITE CONDITIONS.

6

7

8

9

10

BOND WINDOW, DOOR FRAMES, V.T.R.'S, LADDERS, AND ANTENNAS, OR

ANY METALLIC OBJECTS WITH BONDING LUGS AND SECONDARY

CONDUCTOR.

MAIN LIGHTNING CONDUCTOR.

CABLE CONNECTOR.

CABLE CLIP WITH STAINLESS STEEL SCREWS EVERY 3 FEET MAXIMUM

SPACING.

ADEHSIVE CABLE HOLDER EVERY 3 FEET MAXIMUM SPACING.

5AIR TERMINAL ON SKYLIGHT WITH SADDLE TYPE AIR TERMINAL BASE.

AIR TERMINAL MOUNTED ON GUARDRAIL WITH PIPE RAILING BASE. 13

TYPICAL ROOF LIGHTNING PROTECTION LAYOUT

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

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7

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Section 6

Technical Assistance

S

ect

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Protection & Groundin

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Details

300 - STYLE GROUND ROD DETAIL

NO. 302U, UNIVERSAL

GROUND ROD CLAMP

COPPER, COPPER CLAD OR

STAINLESS STEEL GROUND

ROD

COPPER LIGHTNING

PROTECTION OR GROUNDING

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

305 - STYLE GROUND ROD DETAIL

NO. 305 - GROUND

ROD CLAMP

COPPER, COPPER CLAD OR

STAINLESS STEEL GROUND

ROD

COPPER LIGHTNING

PROTECTION OR GROUNDING

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

305 - GAW910 - GROUND ROD DETAIL

NO. 305 - GROUND

ROD CLAMP

COPPER, COPPER CLAD OR

STAINLESS STEEL GROUND

ROD

COPPER LIGHTNING

PROTECTION OR

GROUNDING

CONDUCTOR

GAW910 - TEST

WELL

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

305 - DELTA GROUND ROD DETAIL

NO. 305 - GROUND

ROD CLAMP

COPPER, COPPER CLAD

OR STAINLESS STEEL

GROUND ROD

COPPER LIGHTNING

PROTECTION OR

GROUNDING

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

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& Groundin

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•

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7

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Section 6

Technical Assistance

S

ect

io

n 6.5

Li

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htnin

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Protection & Groundin

g

Details

GD- STYLE GROUND ROD DETAIL

GD - STYLE ULTRAWELD CONNECTION

COPPER, COPPER CLAD OR

STAINLESS STEEL GROUND

ROD

COPPER LIGHTNING PROTECTION

OR GROUNDING CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

GD- STYLE GROUND ROD DETAIL

GS - STYLE ULTRAWELD CONNECTION

COPPER, COPPER CLAD OR

STAINLESS STEEL GROUND

ROD

COPPER LIGHTNING PROTECTION

OR GROUNDING CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

GO - PT - GROUND ROD DETAIL

GO - STYLE ULTRAWELD

CONNECTION

COPPER, COPPER CLAD OR

STAINLESS STEEL GROUND

ROD

COPPER LIGHTNING

PROTECTION OR

GROUNDING CONDUCTOR

PT - STYLE ULTRAWELD

CONNECTION

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

GO - RT - GROUND ROD DETAIL

GO - STYLE ULTRAWELD

CONNECTION

COPPER, COPPER CLAD OR

STAINLESS STEEL GROUND

ROD

COPPER LIGHTNING

PROTECTION OR

GROUNDING CONDUCTOR

RT - STYLE

ULTRAWELD

CONNECTION

GG - STYLE ULTRAWELD

CONNECTION

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

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& Groundin

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•

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36

1

361

Section 6

Technical Assistance

S

ect

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Protection & Groundin

g

Details

FINISH GRADE

BREATHER HOLES

BURY LINE

TEST WELL

LEECH HOLES

#2T SOLID TINNED

CONDUCTOR (OR AS

SPECIFIED)

ULTRAFILL

ULTRAWELD

CONNECTION

6" DIA. MIN.

NTS

EGR - VERTICAL STAINLESS STEEL

ENHANCED GROUND ROD

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

FINISH GRADE

BREATHER HOLES

BURY LINE

ULTRAFILL

LEACH HOLES

TEST WELL

#2T SOLID TINNED

CONDUCTOR (OR AS

SPECIFIED)

ULTRAWELD

CONNECTION

NTS

EGR - HORIZONTAL ENHANCED

STAINLESS STEEL GROUND ROD

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CPC - APC - UPC - STYLE PIPE CLAMPS

CPC - APC 1/1.25 -

STYLE PIPE CLAMP

CPC - APC - STYLE PIPE

CLAMP

UPC - STYLE PIPE

CLAMP

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CONNECT GROUND CONDUCTOR

TO POST WITH VA STYLE

ULTRAWELD CONNECTION

CONNECT FENCE BONDING

CONDUCTOR TO GROUND

CONDUCTOR WITH PT STYLE

ULTRAWELD CONNECTION

NO. HD STYLE ULTRAWELD

CONNECTION

NO. VU STYLE ULTRAWELD

CONNECTION

NO. GJX STYLE GATE JUMPER

WITH VA STYLE ULTRAWELD

CONNECTION

NO. FGC2, FENCE

GROUNDING CLAMP

TYPICAL FENCE & GATE BONDING DETAIL

NTS

COPPER LIGHTNING

PROTECTION OR

GROUNDING CONDUCTOR

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

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& Groundin

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•

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7

36

2

362

Section 6

Technical Assistance

S

ect

io

n 6.5

Li

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htnin

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Protection & Groundin

g

Details

XGP3.25/3.254/0

EQUIPMENT GROUND PLATE

BS STYLE ULTRAWELD

CONNECTION

NO. GB38414.25TI,

3/8"x4"x14.25", COPPER

GROUND BAR

XGP IN-USE DETAIL

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CONDUIT TO SRG BONDING DETAIL

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

BCF61.5016B ULTRAWELD

CONNECTION WITH US25 OR

NUWTUBE25 WELD METAL.

GPC6SQ, GROUND PEDESTAL

CLAMP

FLAT STRIP SIGNAL REFERENCE

GRID (SRG) 2"x0.016" COPPER

STRIP ON 2' CENTER TYPICAL.

VERIFY SIZE WITH HARGER

PRIOR TO ORDERING.

NO. 6 COPPER BONDING

CONDUCTOR (6-7 AWG)

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

BCF61.5016B ULTRAWELD

CONNECTION WITH US25 OR

NUWTUBE25 WELD METAL.

VHO61SQMX ULTRAWELD

CONNECTION WITH US25 OR

NUWTUBE25 WELD METAL.

FLAT STRIP SIGNAL REFERENCE

GRID (SRG) 2"x0.016" COPPER

STRIP ON 2' CENTER TYPICAL.

VERIFY SIZE WITH HARGER

PRIOR TO ORDERING.

NO. 6 COPPER BONDING

CONDUCTOR (6-7 AWG)

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700 - 800-842-7437 - www.harger.com

H

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& Groundin

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363

Section 6

Technical Assistance

S

ect

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Li

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Protection & Groundin

g

Details

CUxxEL90 90°

Copper Elbow CUxxEL90FL 90°

Copper Elbow

CUxxSPL Copper Splice Plate WBKT1KIT, Bracket and

Insulator

TYPICAL PERIMETER GROUND BUS LAYOUT

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

C-Type Compression Tap

No. RGBV145872A Rack

Ground Bar

GJ67G Style Ground Jumper

RACK GROUNDING DETAIL

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

NO. GBI14412C, 1/4" X 4" X 12"

GROUND BUS BAR WITH "C"

HOLE PATTERN

NO. GBI14412C GROUND BAR DETAIL

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9NTS

CABLE TRAY

NO. GJ67G102A1/4KIT,

INSULATED GROUND JUMPER

WITH MOUNTING HARDWARE

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

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& Groundin

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364364

Section 6

Technical Assistance

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speciﬁ cation

Part 1 –

G

ENERA

L

1.01 Summar

y

:

a. Provide a complete li

g

htnin

g

protection and

g

roundin

g

system for the tower and the buildin

g

(s) or

structures included on the contract drawin

g

s that do not fall within a zone of protection

g

enerated by

the taller tower. The system shall provide safety for the ob

j

ects mounted on the tower, the buildin

g

,

the buildin

g

s contents and occupants by preventin

g

dama

g

e caused by li

g

htnin

g

. The desi

g

n of this

system is to be in strict accordance with this section of the speciﬁ cations and all contract drawin

g

s that

a

pp

l

y

.

b. The li

g

htnin

g

protection system on the buildin

g

(s) shall be installed by a ﬁ rm actively en

g

a

g

ed in

the installation of Li

g

htnin

g

Protection System. The completed system shall comply with the

latest editions of the Installation Requirements for Li

g

htnin

g

Protection Systems, UL96A and of the

National Fire Protection Association’s Li

g

htnin

g

Protection Standard, NFPA 780.

c. The work covered under this section of the speciﬁ cation consists of furnishin

g

an adequate number

of skilled trained

p

ersonnel, materials and services re

q

uired for the com

p

letion of a functional and

unobtrusive li

g

htnin

g

protection system on the shelter and a complete

g

roundin

g

system for the site.

1.

0

2 References:

a. Li

g

htnin

g

Protection for the Shelte

r

I. NFPA 780, Standard for the Installation of Li

g

htnin

g

Protection Systems.

II. UL 96A, Installation Requirements for Li

g

htnin

g

Protection Systems.

III. Har

g

er Li

g

htnin

g

Protection System Speciﬁ cation Section 16670

b. Groundin

g

I. NFPA 70, National Electric Code

II. IEEE Std.1100, IEEE Recommended Practice for Powerin

g

and Groundin

g

Electronic Equipment.

1.

03

S

ub

mitt

a

ls:

a. Shop drawin

g

s shall be submitted to the architect and en

g

ineer for approval prior to commencement of

the installation. Shop drawin

g

s are to show the extent of the system layout desi

g

ned speciﬁ cally for

the buildin

g

(s) or structures included in the contract drawin

g

s alon

g

with details of the products to be

u

se

d

in the inst

a

ll

a

ti

o

n.

Part 2 – T

O

WE

R

2.

0

1 Air Termin

a

ls:

a. Air terminal(s), (li

g

htnin

g

rod) shall extend a minimum of two feet above the tallest ob

j

ect on the

tower (verify all ob

j

ects on the tower fall within a zone of protection, the zone of protection shall

be determined by utilizin

g

the 150 foot radius rollin

g

sphere concept). If required the air terminals

may be mounted at an an

g

le on the side of the tower to insure the ob

j

ect falls within the zone of

p

rotection.

b. The air terminals shall be constructed of 304 stainless steel or copper clad steel for stren

g

th. Two

inches of thread shall be provided on the bottom of the air terminal for mountin

g

purposes. The

air terminal shall be fastened to the tower with pressure type connections utilizin

g

stainless steel nuts

a

n

d

l

o

ck w

a

shers.

S

ecti

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n 6.6: Wireless C

o

mmunicati

o

n Site

Li

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Protection & Groundin

g

System Speciﬁ catio

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& Groundin

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•

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7

365

Section 6

Technical Assistance

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speciﬁ cation

2.

0

2 D

o

wn C

o

n

du

ct

o

rs:

a. The tower le

g

s shall be utilized as the down conductor for the li

g

htnin

g

protection system as they

provide an acceptable path of conductance; in addition utilizin

g

the tower le

g

s will eliminate the need

to fasten the down conductor the entire hei

g

ht of the tower.

2.03 Groundin

g

a

. C

oa

x C

ab

les:

I. The coax cables shall be

g

rounded to the tower at the top and bottom, and ri

g

ht before enterin

g

the equipment shelter, usin

g

coaxial

g

roundin

g

kits. Ground bars may be mounted on the tower

to provide

g

roundin

g

points for the coaxial

g

roundin

g

kits. If the tower is taller than 150’,

the cables shall be

g

rounded every 75’ or less. The coax cables shall be run down the center of

the tower whenever

p

ossible.

b

. Gr

ou

n

d

R

od

s:

I. Ground radials utilizin

g

5/8” x 10’ copper clad steel

g

round rods and #2 AWG solid tin coated

copper

g

round conductor shall be used as the

g

roundin

g

electrodes. The

g

round conductor

shall be connected to the tower or to a tower le

g

roundin

g

strap with Ultraweld exothermic

connections. In new construction, the rebar in the tower footin

g

shall also be connected to the

g

roundin

g

system with Ultraweld exothermic connections.

II. The

g

round rods shall be spaced 16’ apart alon

g

the radial. The #2 AWG

g

round conductors shall

be connected to the

g

round rod usin

g

Ultraweld exothermic connections. The len

g

th and

number of

g

round radials required will vary due to

g

round resistance which is affected by the

soil conditions. The len

g

th of the radials should not be more than 75’. The

g

round resistance shall

be measured periodically, (durin

g

different climatic conditions), and shall always measure 5 Ohms

o

r less.

c. Ground Loo

p

Conducto

r

I. A

g

round loop conductor utilizin

g

#2 AWG solid tinned copper conductor shall encompass the base

of the tower and shall be connected to the shelter

g

roundin

g

system and shall interconnect all

g

round electrodes.

d. Gu

y

Wires:

I. Guy wires and

g

uy anchors shall also be

g

rounded. Tinned coated bronze or stainless steel

pressure connectors shall connect the

g

uy wires to the #2 AWG solid tinned copper conductors.

The

g

round conductor should be connected to the

g

uy anchor with Ultraweld exothermic

connections if

p

ermitted b

y

the manufacturer. The conductors shall be connected to two 5/8” x 10’

copper clad

g

round rods spaced 16’ apart with Ultraweld exothermic connections.

Part

3

– SHELTE

R

3.01 A shelter that is not located within a zone of protection

g

enerated by the tower shall be protected by a

li

g

htnin

g

protection system.

S

ecti

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n 6.6: Wireless C

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mmunicati

o

n Site

Li

g

htnin

g

Protection & Groundin

g

System Speciﬁ catio

n

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& Groundin

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•

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7

366366

Section 6

Technical Assistance

3

.

0

2 Air Termin

a

ls:

a. Air terminals shall pro

j

ect a minimum of ten inches above the ob

j

ect or area it is to protect and shall

be located at intervals not exceedin

g

20’-0” alon

g

rid

g

es and alon

g

the perimeter of ﬂ at or

g

ently

slopin

g

roofs (ﬂ at or

g

ently slopin

g

roofs include roofs that have a pitch less than 3:12). Air terminals

shall be located within two feet of roof ed

g

es and outside corners of protected areas.

b. Air terminals shall be installed on mechanical units and other metallic ob

j

ects not located within a

zone of protection and which have an exposed metal thickness less than 3/16 of an inch. Ob

j

ects

havin

g

an exposed metal thickness 3/16 of an inch or

g

reater shall be connected to the li

g

htnin

g

protection system as required by the speciﬁ ed standards usin

g

main size conductor and bondin

g

plates

havin

g

a minimum of 3 square inches of surface contact area.

c. Air terminal bases shall be securel

y

fastened to the structure in accordance the s

p

eciﬁ ed standards

includin

g

the use of adhesive that is compatible with the surface it is to be used on or stainless steel

f

a

steners.

d. Main conductors shall be sized in accordance with the s

p

eciﬁ ed standards for Class I or Class II

structures and shall

p

rovide a two wa

y

horizontal or downward

p

ath from each air terminal to

connections with the

g

round system. Conductors shall be free of excessive splices and no bend of a

conductor shall form a ﬁ nal included an

g

le of less than neither 90 de

g

rees nor have a radius of bend

less than 8 inches.

e. Down conductors shall be sized in accordance with the s

p

eciﬁ ed standards and in no case shall be

smaller than the main roof conductor. Down conductors shall be spaced at intervals avera

g

in

g

not more than 100 feet around the

p

erimeter of the structure. In no case shall a structure have

fewer than two down conductors. Where down conductors are installed ex

p

osed on the exterior of

a structure and are sub

j

ect to physical dama

g

e or displacement,

g

uards shall be used to protect the

conductor a minimum of 6 feet above

g

rade. Metallic

g

uards shall be bonded at each end.

3

.

03

R

oo

f Penetr

a

ti

o

ns

a. Roof

p

enetrations re

q

uired for down conductors or for connection to structural steel framework shall

be made usin

g

thru-roof assemblies with solid riser bars and appropriate roof ﬂ ashin

g

. Conductors

shall not pass directly throu

g

h the roof. The rooﬁ n

g

contractor shall furnish and install the materials

required to properly seal all roof penetrations of the li

g

htnin

g

protection components and any

additional rooﬁ n

g

materials or preparations required by the rooﬁ n

g

manufacturer for li

g

htnin

g

conductor runs to assure compatibility with the warranty for the roof includin

g

roof pads that may be

required to protect the roof under each of the li

g

htnin

g

protection components.

3.04 Groundin

g

a. Ground loo

p

conducto

r

I. A

g

round loop conductor utilizin

g

#2 AWG solid tinned copper conductor shall encompass the

shelter and be connected to the tower

g

roundin

g

system and shall interconnect all

g

round

electr

od

es.

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speciﬁ cation

S

ecti

o

n 6.6: Wireless C

o

mmunicati

o

n Site

Li

g

htnin

g

Protection & Groundin

g

System Speciﬁ catio

n

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ar

g

er Li

g

htnin

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& Groundin

g

•

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7

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7

367

Section 6

Technical Assistance

b

. Gr

ou

n

d

electr

od

e

s

I. Ground electrodes shall be copper clad steel and a minimum 5/8” diameter and 10 feet lon

g

. A

g

round electrode shall be provided for each down conductor and shall be spaced on avera

g

e 16’

apart. The down conductor shall be connected to the

g

round electrode by an Ultraweld

exothermicall

y

welded connection. Ground electrodes shall be located a minimum of 2 feet below

g

rade and shall be installed below the frost line where possible (excludin

g

shallow

to

p

soil conditions

)

.

c. Bondin

g

I. The structural steel and or rebar of the shelter shall be connected to the

g

round loop at each

c

o

rner with

U

ltr

a

wel

d

ex

o

thermic c

o

nnecti

o

ns.

d

. Gr

ou

n

d

mes

h

I. Equipotential

g

round mesh shall be provided and connected to the tower

g

roundin

g

system

and the shelter

g

round loop with Ultraweld exothermic connections. The

g

round mesh can

be strate

g

ically placed to help protect personnel a

g

ainst step and touch volta

g

es and improve the

g

roundin

g

system. 5/8” x 10’ copper clad

g

round rods shall be connected to each corner of the

g

round mesh with Ultraweld exothermic connections.

e. Gr

ou

n

d

B

a

r

s

I. A ¼” thick copper exterior

g

round bar shall be provided and installed on the exterior of the

shelter near the point where the coax lines enter the shelter. The

g

round bar shall be connected to

the

g

roundin

g

system with an Ultraweld exothermic connection and shall serve as the sin

g

le point

g

round bus.

II. A ¼” thick copper interior

g

round bar shall be provided and installed on the inside of the shelter

on the opposite side of the wall that the exterior

g

round bar is mounted. The interior

g

round

bar shall be connected to the exterior bar usin

g

a min. 2” wide copper strap, #2 AWG solid

tinned copper

g

round conductor or with a solid copper or brass horizontal riser bar. When

usin

g

a copper ﬂ at strap or conductor the connections to the interior and exterior bars should be

with an Ultraweld exothermic connection when possible. All interior equipment and

g

rounded

metal bodies shall be connected to the interior

g

round bar.

3.05 Equipotential Groundin

g

a. Common interconnection of all

g

rounded systems within the buildin

g

shall be ensured by

interconnectin

g

to the li

g

htnin

g

protection system usin

g

main size conductor and ﬁ ttin

g

s.

b. This interconnection shall include but is not limited to the electrical service, tele

p

hone and antenna

system

g

rounds as well as all under

g

round metallic pipin

g

systems includin

g

water,

g

as and sewer.

Interconnection to a

g

as or water line shall be made on the customer’s side of the meter. Fences,

g

enerators and rebar in new construction shall also be bonded to the

g

roundin

g

system. Steps shall

be taken to ensure a continuous bond for all

g

rounded metal bodies. All under

g

round and wherever

possible above

g

round connections shall be with Ultraweld exothermic connections.

Part 4 – Difﬁ cult Groundin

g

Conditions

4.01 If the site soil resistivity is 15,000Ωcm or

g

reater, standard approaches to achievin

g

the required system

g

round resistance may be ineffective. In this situation, the

g

round electrode system may require the

use of enhanced

g

round rod electrodes and or the utilization of Ultraﬁ ll

g

round enhancement backﬁ ll

materials. Contact Har

g

er Li

g

htnin

g

& Groundin

g

for solutions when difﬁ cult

g

roundin

g

conditions are

enc

ou

ntere

d

.

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speciﬁ cation

S

ecti

o

n 6.6: Wireless C

o

mmunicati

o

n Site

Li

g

htnin

g

Protection & Groundin

g

System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

368

Section 6

Technical Assistance

Part 5 – E

q

u

ip

ment Protect

i

o

n

5.01 RF Sur

g

e Protectio

n

a. All coax cables shall be

g

rounded to the sin

g

le point exterior

g

round bar before enterin

g

the buildin

g

.

In-line suppressors shall be installed immediately after the coax enters the buildin

g

. These suppressors

shall be

g

rounded to the interior

g

round bar.

5.02 A/C Sur

g

e Suppressio

n

a. Sur

g

e suppression shall be provided at all service entrances.

b. Sur

g

e protection shall be installed at the service entrance panel. The unit shall have one time

withstand sur

g

e capacity of 100 KA or more. (One time withstand if an 8 x 20 micro second pulse

stated in thousands of amperes). The sur

g

e protection unit shall be a UL 1449 listed device.

c. Series type plu

g

-in suppressors shall be installed at the plu

g

-in receptacles where sensitive

communications e

q

ui

p

ment is connected.

5.03 Telephone / Data Sur

g

e Suppressio

n

a. Sur

g

e suppression shall be provided at all service entrances and at entrances of conductive si

g

nal,

da

t

a

n

d

c

o

mm

u

nic

a

ti

o

n services.

b. In-line twisted

p

air

p

rotectors shall be installed for all tele

p

hone, data, fax, modem lines, etc. The

y

shall also be bonded to the interior

g

round bar.

Part 6 – Acce

p

table Sources / Manufacturers

6.01 Acce

p

table Manufacturer

s

a. Har

g

er Li

g

htnin

g

& Groundin

g

301 Zie

g

ler Drive, Grayslake, IL 60030

(

847

)

548-8700 ● 800-842-7437 ● Fax

(

847

)

548-8755

E-mail: har

g

ersales@har

g

er.com ● Web-site: www.har

g

er.com

b. Josl

yn

c. Times Micr

o

w

a

ve

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speciﬁ cation

S

ecti

o

n 6.6: Wireless C

o

mmunicati

o

n Site

Li

g

htnin

g

Protection & Groundin

g

System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

36

9

369

Section 6

Technical Assistance

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speciﬁ cation

Part 7 – List of A

pp

roved Materials

7.01 Air Terminals - #585CCAT, #586SS3AT, #586SS3AT, #585CCAT-2/0, #1224CUAT, #1212CUAT (Har

g

er

Li

g

htnin

g

& Groundin

g

) or other approved Har

g

er air terminal

s

7.02 Air Terminals Bases - #CUBU12I, #CPRB1.5/2AT12, #158 (Har

g

er Li

g

htnin

g

& Groundin

g

) or other

approved Har

g

er air terminal base

s

7.03 Coax Ground Kits – CGKB Series (Har

g

er Li

g

htnin

g

& Groundin

g)

7.04 Pressure Connectors - #204T, #SSC25/875 (Har

g

er Li

g

htnin

g

& Groundin

g

) or other approved Har

g

er

c

o

nnec

to

r

s

7.05 Ground Bars - #EPK Series, #GBIA14424M (Har

g

er Li

g

htnin

g

& Groundin

g

) or other approved Har

g

er

g

round bar

s

7.06 Ground Mesh - #GM121266, #GM121266SPR12 (Har

g

er Li

g

htnin

g

& Groundin

g)

7.07 Ground Rods - #5810 (Har

g

er Li

g

htnin

g

& Groundin

g)

7.08 Ground Conductor - #2T (Har

g

er Li

g

htnin

g

& Groundin

g)

7.09 Enhanced Ground Rods - #EGR Series (Har

g

er Li

g

htnin

g

& Groundin

g)

7.010 Ground Enhancement Material - #ULTRAFILL (Har

g

er Li

g

htnin

g

& Groundin

g)

7.011 Li

g

htnin

g

Conductor - #28T (Har

g

er Li

g

htnin

g

& Groundin

g)

7.012 Exothermic Connections – Ultraweld (Har

g

er Li

g

htnin

g

& Groundin

g)

END

O

F SECTI

O

N

33

79

00

S

ecti

o

n 6.6: Wireless C

o

mmunicati

o

n Site

Li

g

htnin

g

Protection & Groundin

g

System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

7

0370

Section 6

Technical Assistance

Exterior Groundin

g

Layout

S

ect

io

n 6.7

W

ireless Communication Drawin

g

s

TYPICAL WIRELESS COMMUNICATION SITE

EXTERIOR GROUNDING PLAN

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700 - 800-842-7437 - www.harger.com

®

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

71

371

Section 6

Technical Assistance

Exterior Groundin

g

Layout

S

ect

io

n 6.7

W

ireless Communication Drawin

g

s

TYPICAL WIRELESS COMMUNICATION SITE

EXTERIOR GROUNDING PLAN

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

72

372

Section 6

Technical Assistance

Interior Shelter La

y

out

S

ect

io

n 6.7

W

ireless Communication Drawin

g

s

INTERIOR SHELTER LAYOUT

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

7

3

373

Section 6

Technical Assistance

S

ect

io

n 6.7

W

ireless C

o

mmunicati

o

n Details

NO. 2T, SOFT DRAWN TINNED

SOLID COPPER CONDUCTOR

NO. GO582SB ULTRAWELD

CONNECTION WITH NO.

NUWTUBE90 WELDMETAL.

NO. 5810, 5/8" x 10' COPPER

CLAD GROUND ROD

NO. 360P42 10"Ø x 42" GROUND

ACCESS WELL WITH A NO. 10PS

STEEL COVER.

GO - ACCESS WELL DETAIL

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

GM STYLE PREFABRICATED

COPPER GROUND MESH

PT STYLE ULTRAWELD

CONNECTION

COPPER GROUND WIRE

WIRE TO GROUND MAT DETAIL

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

GUYED ANCHOR GROUNDING DETAIL

NO. GO582SB ULTRAWELD

CONNECTION WITH NO.

NUWTUBE90 WELD METAL

NO. 5810, 5/8" x 10' COPPER

CLAD GROUND ROD. TYP. OF 2

16'-0" MIN.

GRADE

NO. SSC25/875, STAINLESS

STEEL GUY WIRE CLAMP

NO. VT2SB ULTRAWELD

CONNECTION WITH NO.

NUWTUBE115 WELD

METAL.

NO. 2T TINNED COPPER

CONDUCTOR

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

LATTICE TOWER GROUNDING DETAIL

1" PVC CONDUIT TO

EXTEND 16" BELOW

GRADE (TYP.)

NO. 2T, SOFT-DRAWN

TINNED SOLID COPPER

CONDUCTOR, RUN A

MIN. OF 6" BELOW

FROST LINE

NO. 5810, 5/8" DIA. X 10'-0" COPPER

CLAD GROUND ROD WITH ULTRAWELD

NO. GO582SB CONNECTION AND NO.

NUWTUBE90 WELD METAL

ULTRAWELD NO. PT2S2SB

CONNECTION WITH NO.

NUWTUBE65 WELD METAL.

NOTE: TOWER LIGHTING

REQUIREMENTS TO BE

VERIFIED PRIOR TO

CONSTRUCTION.

NOTE: DO NOT

CONNECT GROUNDING

WIRE DIRECTLY TO

ANCHOR BOLT OR NUT

ULTRAWELD NO. HD2SA

CONNECTION WITH NO.

NUWTUBE45 WELD

METAL.

TO COMMUNICATIONS

GROUND

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

7

4374

Section 6

Technical Assistance

S

ect

io

n 6.7

W

ireless C

o

mmunicati

o

n Details

EXOTHERMIC WELD

CONNECTION

NO. GBIT14424M-22T, 1/4" x 4" x 24" SOLID COPPER

GROUND BAR WITH INSULATORS AND BRACKETS,

AND WITH TWO 25'-0" NO. 2T, #2 AWG TIN COATED

COPPER GROUND CONDUCTORS

NO. GBIT14424M22T GROUND BAR DETAIL

#2AWG SOLID TINNED

CU X 25FT LONG

NTS

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

CONNECT GROUND CONDUCTOR

TO POST WITH VA STYLE

ULTRAWELD CONNECTION

CONNECT FENCE BONDING

CONDUCTOR TO GROUND

CONDUCTOR WITH PT STYLE

ULTRAWELD CONNECTION

NO. HD STYLE ULTRAWELD

CONNECTION

NO. VU STYLE ULTRAWELD

CONNECTION

NO. GJX STYLE GATE JUMPER

WITH VA STYLE ULTRAWELD

CONNECTION

NO. FGC2, FENCE

GROUNDING CLAMP

TYPICAL FENCE & GATE BONDING DETAIL

NTS

COPPER LIGHTNING

PROTECTION OR

GROUNDING CONDUCTOR

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

NTS

CABLE TRAY

NO. GJ67G102A1/4KIT,

INSULATED GROUND JUMPER

WITH MOUNTING HARDWARE

HARGER LIGHTNING & GROUNDING

847-548-8700  800-842-7437 www.harger.com

2012

9

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

7

5

375

Section 6

Technical Assistance

S

ection 26 05 26.xx (Formerly 16065) – Si

g

nal Reference Grid System Speciﬁ catio

n

Part 1 –

G

ENERA

L

1.01 Summar

y

a. Provide a complete

g

roundin

g

system that reduces or eliminates hi

g

h frequency transients by

achievin

g

a common

g

round reference for all equipment within a conti

g

uous area. It consists

of a si

g

nal reference

g

rid, low-impedance bondin

g

straps, transient suppression plates and bare copper

bondin

g

conductors.

b. The si

g

nal reference

g

rid system shall be installed by a ﬁ rm actively en

g

a

g

ed in the installation of hi

g

h

frequency

g

round systems.

c. The work covered under this section of the speciﬁ cation consists of furnishin

g

labor, materials and

services required for the completion of a functional si

g

nal reference

g

rid system approved by the

architect and en

g

inee

r

1.02 References: The completed si

g

nal reference

g

rid system shall comply with the latest issue of the followin

g

standards and form a

p

art of this s

p

eciﬁ cation.

a. IEEE Std.1100, IEEE Recommended Practice for Powerin

g

and Groundin

g

Electronic Equipment.

b. NFPA 70, National Electric Code

1.

03

S

ub

mitt

a

l

s

a. Layout drawin

g

(s) showin

g

the conﬁ

g

uration of the si

g

nal reference

g

rid shall be submitted to the

architect and en

g

ineer for approval prior to installation.

b. Catalo

g

pa

g

es or technical data sheets for all products used to as part of the si

g

nal reference

g

rid

System shall be submitted to the architect and en

g

ineer for approval prior to installation.

1.04 Delivery, Stora

g

e and Handlin

g

a. Store products in manufacturer’s unopened packa

g

in

g

until ready for installation.

Part 2 – PR

O

D

U

CT

S

2.

0

1 St

a

n

da

r

d

a. All materials used in the installation shall be new and shall comply in wei

g

ht, size and composition

as re

q

uired b

y

manufacturer and shall be labeled or listed b

y

Underwriters Laboratories Inc. for use

in electrical

g

roundin

g

. The system furnished under this speciﬁ cation shall be the standard product of a

manufacturer re

g

ularly en

g

a

g

ed in the production of hi

g

h frequency

g

roundin

g

equipment.

2.02 Acce

p

table Manufacturer

s

a. Har

g

er Li

g

htnin

g

& Groundin

g

301 Zie

g

ler Drive, Grayslake, IL 60030

(

847

)

548-8700 ● 800-842-7437 ● Fax

(

847

)

548-8755

E-mail: har

g

ersales@har

g

er.com ● Web-site: www.har

g

er.com

2.

03

M

a

teri

a

l

s

a. The si

g

nal reference

g

rid (SBG) shall be made from soft copper ﬂ at strip, 2 inches wide by 26

g

a

g

e,

and factory-made usin

g

MIG welds on two-foot centers.

S

ect

io

n 6.8

S

i

g

nal Reference Grid System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

7

6376

Section 6

Technical Assistance

S

ection 26 05 26.xx (Formerly 16065) – Si

g

nal Reference Grid System Speciﬁ catio

n

b

. SBG r

o

lls sh

a

ll

b

e

b

etween 4 feet t

o

1

6

feet wi

d

e.

c. All ﬁ eld made connections to the si

g

nal reference

g

rid (SBG), raised ﬂ oor pedestals, buildin

g

columns,

pipes and other metal items shall be made usin

g

the Ultraweld® Exothermic Weldin

g

Process.

d. The SBG sections shall be rolled on tubes with the outside of the roll

p

rotected for shi

p

ment.

e. SBG rolls shall be labeled on the ends for eas

y

identiﬁ cation.

Part

3

– EXEC

U

TI

O

N

3

.

0

1 Gener

a

l Inst

a

ll

a

ti

on

a. The installation shall be installed b

y

a

q

ualiﬁ ed, licensed electrical contractor.

3

.

0

2 SBG Inst

a

ll

a

ti

on

a. SBG sections shall be welded to

g

ether usin

g

Ultraweld Mold SBG2016K with US32 Weld Metal and

MH-1 Handle Clam

p

. For smokeless version add Sufﬁ x “SX” to mold and weld metal

p

art numbers. To

j

oin sections to

g

ether, overlap the outside strip of one section over the outside strip of the ad

j

acent

section and weld to

g

ether every two feet.

b. The SBG should be installed 6 inches to 18 inches from the outside walls to avoid interference with

p

edestals. SBG does not have to be exactl

y

centered between

p

edestals.

c. Whenever an obstruction is encountered, it is acceptable to cut the SBG to

g

o around the obstruction

and splice connectin

g

pieces of the SBG to suit.

d. SBG squares should not line up between ad

j

acent sections in a room or between rooms. Offset squares,

ﬁ rst in one direction, then the other. This prevents welds from lyin

g

on top of one another and minimizes

interference to

p

edestals.

e. The SBG does not have to be bonded to the ﬂ oor in most circumstances. If an

y

section does not lie ﬂ at,

p

edestal mastic or other convenient means can be used to bond to the ﬂ oor. Pedestal mastic should be

used to hold the SBG to the ﬂ oor near hi

g

h-speed air inlets. The mastic should not contain sulfur.

f. D

o

n

o

t

u

se m

a

stic

u

ntil

a

ll SBG m

a

ts h

a

ve

b

een inst

a

lle

d

a

n

d

a

ll

U

ltr

a

wel

d

c

o

nnecti

o

ns

b

etween m

a

ts

and all low im

p

edance riser and

p

edestal connections have been made.

g

. If a section of SBG is dama

g

ed, then repair with Mold SRG2016K with US32 Weld Metal and MH-1

Handle Clam

p

. For smokeless version add Sufﬁ x “SX” to mold and weld metal

p

art numbers. It is

permissible to splice sections of copper strip to len

g

then SBG conductors so they clear preexistin

g

ob

j

ects on ﬂ oor.

h. Use Low Im

p

edance Riser

(

LIR

)

to connect each e

q

ui

p

ment enclosure to the SBG. Ultraweld Mold

SRG2016K with US32 Weld Metal and MH-1 Handle Clam

p

is used for this connection. For smokeless

version add Sufﬁ x “SX” to mold and weld metal

p

art numbers.

i. LIR to be 26

g

a

g

e x 2” x 72 copper strip, Part No.LIR72. Do not connect LIR risers to SBG strips closest

to outside walls. If

p

ossible, connect LIR no closer than the second SBG row awa

y

from outside walls of

r

oom

.

S

ect

io

n 6.

8

S

i

g

nal Reference Grid System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

77

377

Section 6

Technical Assistance

S

ection 26 05 26.xx (Formerly 16065) – Si

g

nal Reference Grid System Speciﬁ catio

n

j

. Exceptions can be made re

g

ardin

g

HVAC equipment if these are already positioned near walls. Cut LIR

as short as

p

ossible in all cases.

k. Always install two LIRs per equipment cabinet with one LIR bein

g

20% to 40% lon

g

er than the next

and connect to the e

q

ui

p

ment on o

pp

osite sides.

3.03 Bondin

g

Pedestal

s

a. Connect every sixth pedestal in each direction to the SBG usin

g

#6 AWG 7 strand copper cable.

b. #6 AWG 7 strand copper is connected to the SBG with Mold BCF61.5016B usin

g

US25 Weld Metal and

MH-1 Handle Clam

p

.

c. For the 1” round

p

edestals, use Mold VH61RDMX, MH-4 Handle Clam

p

, and US25 Weld Metal.

d. For the 7/8” s

q

uare

p

edestals, use Mold VHO6.8SQMX, MH-4 Handle Clam

p

and US25 Weld Metal.

e. For the 1” s

q

uare

p

edestals, use Mold VHO61SQMX, MH-4 Handle Clam

p

and US25 Weld Metal. 3.6.

The cable should take the shortest path between the pedestal and the Si

g

nal Reference Grid. The

len

g

th of the wire should not exceed 2 feet.

f. For smokeless version add Sufﬁ x “SX” to mold and weld metal

p

art numbers.

3.04 Bondin

g

Buildin

g

Steel

a. All columns within and at perimeter of the computer room shall be bonded to the SBG usin

g

#6 AWG 7

strand co

pp

er cable with Mold VA6B, MH-1 Handle Clam

p

and US45 Weld Metal.

b. #6 AWG 7 strand copper is connected to the SBG with Mold BCF61.5016B usin

g

US25 Weld Metal and

MH-1 Handle Clamp. The cable should take the shortest path between the buildin

g

steel and the Si

g

nal

Reference Gri

d

.

c. For smokeless version add Sufﬁ x “SX” to mold and weld metal

p

art numbers.

3.05 Bondin

g

Other Steel Member

s

a. All conduits, water pipes, ducts, etc. enterin

g

the computer room shall be bonded to the SBG (at each

end of the room if these are horizontal

)

.columns within and at

p

erimeter of the com

p

uter room shall

be bonded to the SBG usin

g

#6 AWG 7 strand copper cable with Mold VA6B, MH-1 Handle Clamp and

U

S4

5

Wel

d

Met

a

l.

b. Use #6 AWG 7 strand co

pp

er cable.

c. Use Har

g

er Li

g

htnin

g

& Groundin

g

CPC Series of pipe clamps for attachin

g

the #6 wire to conduit,

water

p

i

p

es, and other round conductive members.

d. The #6 AWG 7 strand copper cable is connected to the SBG with Mold BCF61.5016B usin

g

US25 Weld

Metal and MH-1 Handle Clam

p

.

e. For smokeless version add Sufﬁ x “SX” to mold and weld metal

p

art numbers.

S

ect

io

n 6.8

S

i

g

nal Reference Grid System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

378

Section 6

Technical Assistance

S

ection 26 05 26.xx (Formerly 16065) – Si

g

nal Reference Grid System Speciﬁ catio

n

3

.

06

C

oo

r

d

in

a

ti

on

a. Coordinate the installation of the hi

g

h frequency si

g

nal reference

g

rid

g

roundin

g

system with other

trades to avoid dama

g

e of installed materials.

END

O

F SECTI

O

N 2

6

05

2

6

.xx

S

ect

io

n 6.

8

S

i

g

nal Reference Grid System Speciﬁ catio

n

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

79

379

Section 6

Technical Assistance

T

hese instructions are intended to ensure the proper installation of Har

g

er

S

i

g

nal Referenc

e

Grids

(

SRG

)

,

w

hile savin

g

time and money for the installer.

Rece

i

v

i

n

g

& Stora

g

e

1. Har

g

er SRG rolls are shipped in closed trucks unless otherwise

s

peciﬁ ed. This usually requires a loadin

g

dock and a forklift truck

capable of unloadin

g

the SRG rolls.

2. Har

g

er tries to limit SRG rolls to a wei

g

ht of 250 pounds each.

3. SRG rolls are labeled on the ends. If you are storin

g

the rolls

temporarily, make sure the marked ends are facin

g

in the same

direction for eas

y

identiﬁ cation.

4

. Rolls should be checked a

g

ainst drawin

g

s and stacked so the ﬁ rst

r

o

lls t

o

b

e inst

a

lle

d

a

re the e

a

siest

o

nes t

o

u

nst

a

ck.

5

. Indoor stora

g

e is recommended.

6

. Check your shipment a

g

ainst the shippin

g

papers and installation

drawin

g

s to be sure the proper quantity has been received. Any discrepancies of any kind should be

brou

g

ht to the attention of the carrier and your distributor.

7. Do not remove the roll

p

rotection until the roll is in

p

lace and read

y

to unroll.

Installation of the Si

g

nal Reference Grid

T

he SRG should be installed

p

rior to the installation of the raised ﬂ oor

p

edestals.

1. Mark the location of

p

edestals on ﬂ oor so the

y

can be avoided with

the SRG stri

p

s.

2. Start in one corner of the room with the

p

ro

p

er roll as identiﬁ ed on

the drawin

g

. The pedestal spot should be approximately in center o

f

g

rid openin

g

. This will normally be 12" from the wall.

3. Any obstructions, such as columns or existin

g

obstacles, can be

handled in either of the followin

g

ways:

• C

u

t the SRG t

o

ﬁ t

a

r

ou

n

d

the

ob

str

u

cti

o

n.

• Place the SRG on one side of the obstruction and, usin

g

one or mor

e

workers, pull the SRG around the obstruction cuttin

g

where needed.

P

edestal locations marked b

y

the do

t

Note - It’s oka

y

to cut and patch the

S

R

G

. Patching is done b

y

welding cu

t

s

ections together with the Ultrawel

d

process

.

S

ect

io

n 6.9

S

i

g

nal Reference Grid (SRG) Installation Instructions

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

380

Section 6

Technical Assistance

4

. The outside strip of ad

j

acent sections must overlap for interconnectin

g

with the Ultraweld Process. You

can

j

oin ad

j

acent sections of the SRG as you

g

o, or you can wait until the entire room is covered with

the SRG sections and then weld all at once. Never make a weld over a factor

y

weld.

5

. If the SRG were ever to rip or tear, it can be patched by weldin

g

.

6

. Puttin

g

pedestal mastic between the SRG and the ﬂ oor can smooth any buckles in the SRG out. It

i

s not necessary to use other means of fastenin

g

to the ﬂ oor. Do not use mastic until all Ultraweld

c

o

nnecti

o

ns h

a

ve

b

een m

ad

e.

7. All connections between sections of the SRG and the risers,

p

edestal bonds, column bonds, and other

metal bonded to the SRG shall use the Ultraweld molds and weld metal

p

rovided.

8. Pedestal mastic should be used to hold the SRG to the ﬂ oor near hi

g

h-speed air inlets. Do not use

mastic until all ULTRAWELD connections have been made. Use mastic that does not contain sul

p

hur.

9

. When pullin

g

cables after the ﬂ oor is installed, especially cables with connectors installed it is

s

u

gg

ested to put a cloth ba

g

or other protection over the end of the cable to protect the connector and

g

uard a

g

ainst sna

gg

in

g

the SRG.

S

peciﬁ c Instructions for Makin

g

Ultraweld Exothermic Connections

1. Follow the

g

eneral and speciﬁ c instructions furnished with the mold.

2. If the Ultraweld Smokeless system is not bein

g

used, cover strip ad

j

acent to the mold to prevent any

s

platter from marrin

g

the SRG strip. Never make welds over factory welds.

3. If the Ultraweld Smokeless system is bein

g

used and prevention of even a small amount of dust is

critical, then clean and

p

re

p

are the mold for next weld in an area outside of the “clean area”.

If

not using Ultraweld

S

mokeless, cover strip adjacent to the mold to

p

revent an

y

splatter

f

rom marring the

S

R

G

strip. Never make weld

s

o

ver

f

actor

y

welds.

During and a

f

ter installation, care should be taken when

w

alking or operating equipment over the

S

R

G

to avoi

d

t

ripping and damaging the

S

R

G

. I

f

heav

y

or extended tra

fﬁ

c

i

s expected, sheets o

f

pl

y

wood or other durable covering

s

hould be used to cover the

S

R

G

.

S

ect

io

n 6.9

S

i

g

nal Reference Grid (SRG) Installation Instructions

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

381

Section 6

Technical Assistance

Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications

Systems Speciﬁ cation

Part 1 –

G

ENERA

L

1.

0

1 W

o

rk Incl

ud

e

d

:

a. Provide all labor, materials, tools, installation e

q

ui

p

ment, and test e

q

ui

p

ment re

q

uired for the com

p

lete

installation of

g

roundin

g

and bondin

g

for telecommunications systems within the structure.

1.

0

2 Reference

s

a. ANSI-J-STD-607-A-2002 – Commercial Buildin

g

Groundin

g

(Earthin

g

) and Bondin

g

Requirements for

Telec

o

mm

u

nic

a

ti

o

n

s

b. National Fire Protection Association

(

NFPA – 70

)

, National Electrical Code

(

NEC

)

-2011

c. ANSI T1.333-2001 – Groundin

g

and Bondin

g

of Telecommunications Equipmen

t

1.03 Qualit

y

Assurance

a. The materials and their installation shall conform to the re

q

uirements of ANSI-J-STD-607-A-2002 and

the N

a

ti

o

n

a

l Electric

a

l C

od

e

b. Use adequate numbers of skilled work-persons thorou

g

hly trained and experienced on the necessary

crafts and com

p

letel

y

familiar with the s

p

eciﬁ ed re

q

uirements and methods needed for the

p

ro

p

er

p

erformance of the work of this Section.

Part 2 – PR

O

D

U

CT

S

2.

0

1 St

a

n

da

r

d

a. All materials used in the installation shall be new and shall comply in wei

g

ht, size and composition

as re

q

uired b

y

manufacturer and shall be labeled or listed b

y

Underwriters Laboratories Inc. for use in

electrical

g

roundin

g

.

2.02 Acce

p

table Manufacture

s

a. Har

g

er Li

g

htnin

g

& Groundin

g

301 Zie

g

ler Drive, Grayslake, IL 60030

(

847

)

548-8700 ● 800-842-7437 ● Fax

(

847

)

548-8755

E-mail: har

g

ersales@har

g

er.com ● Web-site: www.har

g

er.com

2.03 Telecommunications Main Groundin

g

Busbar (TMGB)

a. The TMGB shall be Har

g

er catalo

g

number GBI14412TMGB, ¼”T x 4”W x 12”L copper

g

round bar.

I. The TMGB shall be predrilled with holes for use with standard sized lu

g

s.

II. The TMGB shall be UL listed and meet the re

q

uirements of ANSI-J-STD-607-A-200

2

III. The TMGB shall be sized as above or len

g

thened to meet requirements of the immediate

application with consideration for future

g

rowth.

S

ect

io

n 6.10:

G

roundin

g

& Bondin

g

for Communications

Sy

stem S

p

eciﬁ cation

(

ANSI-J-STD-607-A

)

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

382

Section 6

Technical Assistance

Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications

Systems Speciﬁ cation

2.04 Telecommunications Groundin

g

Busbar (TGB)

a. The TGB shall be Har

g

er catalo

g

number GBI14212TGB, ¼”T x 2”W x 12”L copper

g

round bar.

I. The TMGB shall be predrilled with holes for use with standard sized lu

g

s.

II. The TMGB shall be UL listed and meet the re

q

uirements of ANSI-J-STD-607-A-2002.

III. The TMGB shall be sized as above or len

g

thened to meet requirements of the immediate application

with consideration for future

g

rowth.

2.

05

C

o

n

du

ct

o

r

s

a. Conductors shall be stranded copper conductors with

g

reen insulatio

n

I. Minim

u

m c

o

n

du

ct

o

r size N

o

.

6

AWG.

II. Conductors shall be sized at 2 kcmil per linear foot of conductor len

g

th. For example: A conductor

25 feet in len

g

th shall be No. 2 AWG (66,360 cmil). A conductor 100 feet in len

g

th shall be No. 4/0

AWG

(

211,600 cmil

)

III. Ins

u

l

a

ti

o

n sh

a

ll

b

e r

a

te

d

f

o

r the envir

o

nment where it is inst

a

lle

d

.

2

.06 Connector Lu

gs

a. Lu

g

s for connectin

g

to the TMGB and TGB shall be UL Listed two-hole, lon

g

barrel, electro tin-plated

compression lu

g

s with inspection port, Har

g

er series GECLB.

I. Antioxidant

j

oint compound, Har

g

er series HCAJC shall be applied to the contact areas.

II. Lu

g

s shall be secured to the

g

round bars with ¼” minimum stainless steel hex head cap screws

with stainless steel washers, lock washers and nuts.

2.

0

7 Ex

o

thermic Wel

d

e

d

C

o

nnecti

o

n

s

a. Exothermic Welded connections shall be Ultraweld by Har

g

er.

I. Weld types BE shall be made to the

g

round bars usin

g

appropriate size weld metal.

II. Weld t

yp

es VA, VD, or VU shall be made to structural steel framework

Part

3

– EXEC

U

TI

O

N

3

.

0

1 Inst

a

ll

a

ti

on

a. The telecommunications main

g

roundin

g

bar (TMGB) is a dedicated extension of the buildin

g

roundin

g

electrode system for the telecommunications system. The TMGB should be located near the

telec

o

mm

u

nic

a

ti

o

ns service entr

a

nce

a

n

d

the electric service entr

a

nce.

I. The TMGB shall be connected to the main electric service entrance panel

g

round or the branch

electric panel

g

round that serves the telecommunications equipment.

II. The TMGB shall be located to minimize the len

g

th of the bondin

g

conductor for telecommunications

from the TMGB to the electric service

g

round.

III. The bondin

g

conductor for telecommunications shall be at least the same size as the

telecommunications backbone

(

TBB

)

conductor.

IV. The TMGB shall serve telecommunications e

q

ui

p

ment that is located in the same room or s

p

ace.

V. Connections to the TMGB shall be made by exothermic weldin

g

or by listed two-hole compression

lu

g

s.

S

ect

io

n 6.10:

G

roundin

g

& Bondin

g

for Communications

Sy

stem S

p

eciﬁ cation

(

ANSI-J-STD-607-A

)

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

383

Section 6

Technical Assistance

Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications

Systems Speciﬁ cation

VI. All metal conduits or raceways for telecommunications cablin

g

located within the same room or

s

p

ace as the TMGB shall be bonded to the TMGB.

a. Metal conduits 1” diameter and lar

g

er shall be bonded usin

g

Har

g

er series CPC electro tin-

p

lated

p

i

p

e clam

p

s.

b. Metal conduits less than 1” diameter shall be bonded usin

g

Har

g

er TBGC4SCS electro tin-

plated conduit bondin

g

clamps.

c. Metal cable trays shall be bonded usin

g

Har

g

er TBCTC electro tin-plated cable tray bondin

g

clam

p

s.

d. Bondin

g

surface areas shall be cleaned to bare metal removin

g

all paint, etc. The contact

area shall be protected from corrosion usin

g

antioxidant

j

oint compound. Har

g

er series HCAJC

for copper to copper connections or Har

g

er series HAAJC for copper to aluminum or steel

c

o

nnecti

o

ns.

VII. Where an electric

p

ower

p

anel for telecommunications e

q

ui

p

ment is located in the same room or

space as the TMGB, the panel

g

round bus or panel enclosure shall be bonded to the TMGB.

VIII. The TMGB shall be located in an area that is accessible to telecommunications

p

ersonnel

b. The telecommunications backbone (TBB) is a conductor that ori

g

inates at the TMGB and extends

throu

g

hout the buildin

g

interconnectin

g

all telecommunications

g

roundin

g

busbars (TGBs) with

the TMGB.

I. The TBB shall be a co

pp

er conductor. The minimum size of the conductor shall be No. 6 AWG.

The size of the conductor shall be increased 2 kcmil per linear foot as the len

g

th of the TBB

increases. For example: A TBB 25 feet in len

g

th shall be No. 2 AWG (66,360 cmil). A TBB

100 feet in len

g

th shall be No. 4/0 AWG (211,600 cmil

)

II. The TBB conductors should be installed without s

p

lices. Where s

p

lices are necessar

y

, the number

of s

p

lices should be minimized and located in accessible telecommunications s

p

aces. S

p

lices shall

be made usin

g

exothermic weldin

g

, listed irreversible compression connectors or equivalent.

III. The buildin

g

water pipin

g

system shall not be used as a TBB.

IV. Met

a

llic c

ab

le shiel

d

s

o

r met

a

llic c

o

n

du

its sh

a

ll n

o

t

b

e

u

se

d

a

s

a

TBB.

c. A telecommunications

g

roundin

g

busbar (TGB) shall be provided in each area where

telecommunication equipment is located. The TGB is the

g

roundin

g

connection point for

telecommunications s

y

stems and e

q

ui

p

ment in each se

p

arate area.

I. The TGBs sh

a

ll

b

e c

o

nnecte

d

t

o

the TMGB vi

a

the TBB c

o

n

du

ct

o

r.

II. The TBB

a

n

d

o

ther TGBs within the s

a

me

a

re

a

sh

a

ll

b

e

bo

n

d

e

d

t

o

the TGB with

a

c

o

n

du

ct

o

r the

s

a

me size

a

s the TBB.

III. The bondin

g

conductor between the TBB and the TGB shall be continuous and routed in the

shortest strai

g

ht-line path possible.

S

ect

io

n 6.10:

G

roundin

g

& Bondin

g

for Communications

Sy

stem S

p

eciﬁ cation

(

ANSI-J-STD-607-A

)

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

38

4384

Section 6

Technical Assistance

IV. Connections to the TGB shall be made by exothermic weldin

g

or by listed two-hole compression

lu

g

s.

V. All metal conduits or raceways for telecommunications cablin

g

located within the same room or

s

p

ace as the TGB shall be bonded to the TGB.

VI. Where an electric

p

ower

p

anel for telecommunications e

q

ui

p

ment is located in the same room or

space as the TGB, the panel

g

round bus or panel enclosure shall be bonded to the TGB.

d. Where there are multi

p

le telecommunications rooms or s

p

aces with multi

p

le TBBs, the TBBs

shall be interconnected with a Groundin

g

Equalizer (GE) conductor at the TGBs.

I. The GE shall be sized as s

p

eciﬁ ed for the TBB.

II. Connections of the GE to the TGBs shall be made by exothermic weldin

g

or by listed two-hole

compression lu

g

s.

e. In structural steel frame buildin

g

s, where the steel framework is accessible within the room; the TMGB

and each TGB shall be bonded to the structural steel frame usin

g

a minimum No. 6 AWG conductor.

I. Connections to the structural steel frame shall be made by exothermic weldin

g

or by Har

g

er No.

217 or Har

g

er No. 223T electro tin-plated bronze bondin

g

plates. The area of contact on the steel

frame shall be cleaned to bare metal removin

g

all paint and mill scale. The contact area

shall be protected from corrosion usin

g

Har

g

er series HAAJC antioxidant

j

oint compound.

II. Where the structural steel frame is external to the room and is accessible, the structural steel

should be bonded to the TGB or the TMGB usin

g

a minimum No. 6 AWG conductor.

END

O

F SECTI

O

N 27

05

2

6

Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications

Systems Speciﬁ cation

S

ect

io

n 6.10:

G

roundin

g

& Bondin

g

for Communications

Sy

stem S

p

eciﬁ cation

(

ANSI-J-STD-607-A

)

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

385

Section 7

Indexes

S

ect

io

n 7

In

d

exe

s

In

d

ex

Descr

i

pt

i

on Pa

g

e

7.1 P

a

rt N

u

m

b

er In

d

e

x

...........................................................................

386

7.2 Ke

y

Word Inde

x

................................................................................

405

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

386

Section 7

Indexes

S

ect

io

n 7.1

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

1

/

0-19

.......................................

1

2

1

/

019

G

......................................

1

2

1

0

.............................................

1

3

1

0

CC

.........................................

45

1

0

PB

G

.......................................

45

1

0

PB

S

.......................................

45

1

0

P

.........................................

45

1

0

P

S

.........................................

45

11

/

16WIN

S

................................

7

3

11

0

...........................................

18

11

00

A1

......................................

74

11

0

C

.........................................

19

1

20

.........................................

1

6

9

1208UPC

...................................

18

1

20N

.......................................

1

6

9

120T

.......................................

T

1

6

9

1

2

1

0

.........................................

18

1210ALAT

................................

T

1

6

4

1210CUAT

...............................

T

1

63

1

2

1

0

C

U

AT

N

.............................

1

63

1210CUATT

..............................

T

1

63

1

2

1

0

SS

3

....................................

20

121

.........................................

1

6

9

1212ALAT

................................

T

1

6

4

1

2

1

2

ALAT-WSC

36

.....................

1

66

1212ASTAT

..............................

T

1

65

1

2

1

2

ASTAT-WSC

36

...................

1

66

1212CSTAT

..............................

T

1

65

1212CUAT

...............................

T

1

63

1

2

1

2

C

U

AT

N

.............................

1

63

1212CUATT

..............................

T

1

63

1

2

1

2

C

U

AT-WSC

36

....................

1

66

1216ALAT

................................

T

1

6

4

1216ASTAT

..............................

T

1

65

1216CSTAT

..............................

T

1

65

1216CUAT

...............................

T

1

63

1

2

1

6

C

U

AT

N

.............................

1

63

1216CUATT

..............................

T

1

63

1218ALAT

................................

T

1

6

4

1218ASTAT

..............................

T

1

65

1218CSTAT

..............................

T

1

65

1218CUAT

...............................

T

1

63

1218CUAT

N

.............................

1

63

1218CUATT

..............................

T

1

63

1

2

1

N

.......................................

1

6

9

121T

.......................................

T

1

6

9

1

22

.........................................

1

6

9

1224ALAT

................................

T

1

6

4

1224ASTAT

..............................

T

1

65

1

22

4ASTAT-WSC

36

...................

1

66

1224CSTAT

..............................

T

1

65

1

22

4CSTAT-WSC

36

...................

1

66

1224CUAT

...............................

T

1

63

1

22

4C

U

AT

N

.............................

1

63

1224CUATT

..............................

T

1

63

1

22

4C

U

AT-WSC

36

....................

1

66

122-5

/

8F1

/

2

F

...........................

1

6

9

1

22N

.......................................

1

6

9

122T

.......................................

T

1

6

9

1

23

.........................................

1

6

9

1236ALAT

................................

T

1

6

4

1236CUAT

...............................

T

1

63

1

236

C

U

AT

N

.............................

1

63

1236CUATT

..............................

T

1

63

1

23N

.......................................

1

6

9

123T

.......................................

T

1

6

9

1

2

4

.........................................

1

6

9

1248ALAT

................................

T

1

6

4

1248CUAT

...............................

T

1

63

1248CUAT

N

.............................

1

63

1248CUATT

..............................

T

1

63

1248SCAT

................................

T

230

1

2

4

N

.......................................

1

6

9

124T

.......................................

T

1

6

9

1

25

.........................................

1

6

9

1

25N

.......................................

1

6

9

125T

.......................................

T

1

6

9

1

26

.........................................

17

0

1

26G

.........................................

20

1

26

G

U

PC

...................................

20

1

27

.........................................

17

0

127M

.......................................

17

0

128

.........................................

17

0

128

G

.........................................

20

128GUPC

...................................

20

128M

.......................................

17

0

1

2

9M

.......................................

17

0

1

2CC

.........................................

45

1

2

PB

G

.......................................

45

1

2

PB

S

.......................................

45

1

2

P

S

.........................................

45

1

2

T

G

.........................................

45

1

33

.........................................

171

1

33N

.......................................

171

133T

.......................................

T

171

1

3

4

.........................................

171

1

3

4

N

.......................................

171

134T

.......................................

T

171

1

35

.........................................

171

1

35N

.......................................

171

135T

.......................................

T

171

1

36

.........................................

171

1

36N

.......................................

171

136T

.......................................

T

171

1

37

.........................................

171

1

3

7

N

.......................................

171

137T

.......................................

T

171

138

.........................................

171

138

N

.......................................

171

138T

.......................................

T

171

1

3

9

.........................................

171

14

...........................................

1

55

140-18

....................................

17

2

140-18A

D

................................

17

2

14

0

-

2

4

....................................

17

2

14

0

-

2

4A

D

................................

17

2

14

0

-

36

....................................

17

2

14

0

-

36

A

D

................................

17

2

140-48

....................................

17

2

140-48A

D

................................

17

2

144-1

2

....................................

17

3

144-

2

4

....................................

17

3

144-

36

....................................

17

3

144-48

....................................

17

3

144-

60

....................................

17

3

14

5

-1

2

....................................

17

3

14

5

-

2

4

....................................

17

3

14

5

-

36

....................................

17

3

145-48

....................................

17

3

14

5

-

60

....................................

17

3

14

6

-1

2

....................................

17

3

14

6

-

2

4

....................................

17

3

14

6

-

36

....................................

17

3

146-48

....................................

17

3

14

6

-

60

....................................

17

3

14

7

.........................................

174

148

.........................................

174

149

.........................................

174

1

5

1

.........................................

178

1

5

11

2

I

....................................

178

15112IT

..................................

T

178

15138I

....................................

178

15138IT

..................................

T

178

151T

.......................................

T

178

1

55

-1

2

....................................

184

155-18

....................................

184

1

55

-

6

......................................

184

1

56

-1

2

....................................

184

156-18

....................................

184

1

56

-

6

......................................

184

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

387

Section 7

Indexes

S

ect

io

n 7.1

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

1

56

BM-1

2

................................

184

156BM-18

................................

184

1

56

BM-

6

..................................

184

1

57

.........................................

180

1

5

7-1

2

....................................

184

157-18

....................................

184

1

5

7-

6

......................................

184

157T

.......................................

T

180

158

.........................................

180

158-1

2

....................................

184

158-18

....................................

184

158-5

/

8

...................................

180

158-5/8T

.................................

T

180

158-6

......................................

184

158BM-1

2

................................

184

158BM-18

................................

184

158BM-6

..................................

184

158T

.......................................

T

180

1

60

.........................................

181

160T

.......................................

T

181

1

62

-1

2

....................................

185

162-18

....................................

185

1

62

-

6

......................................

185

1

64

.........................................

186

18PB

G

.......................................

45

18PB

S

.......................................

45

18T

G

.........................................

45

2

...............................................

1

3

2

/

0-19

.......................................

1

2

/

019

G

......................................

1

2

/

0-

7

.........................................

1

2

/

0WC

.......................................

1

6

204

...............................

1

20

&

19

6

204T

.............................

T

1

20

&

19

6

205

.........................................

19

7

205T

.......................................

T

19

7

206

.........................................

19

7

206T

.......................................

T

19

7

207

.........................................

19

7

207T

.......................................

T

19

7

208

...............................

120 & 198

208T

.............................

T

120 & 198

2

1

0

.........................................

198

2

1

0

BM

.....................................

199

210T

.......................................

T

198

211R

.......................................

R

199

2

11XL

......................................

199

212-1

/2

...................................

20

1

212-1/2T

.................................

T

20

1

2

1

3

...............................

1

2

1

&

20

1

213T

.............................

T

1

2

1

&

20

1

2

1

6

.........................................

206

2

1

6

BM

.....................................

206

2

1

7

...............................

121 & 208

218

.........................................

207

218T

.......................................

T

207

2

19-1

......................................

208

219-1

/2

...................................

208

219-1/2T

.................................

T

208

219-1T

....................................

T

208

219-3

/

8

...................................

208

219-3/8T

.................................

T

208

219-5

/

8

...................................

208

219-5/8T

.................................

T

208

2

-19

G

........................................

1

2

-

7

............................................

1

2

220

.........................................

20

9

220T

.......................................

T

20

9

222

.........................................

207

222T

.......................................

T

207

223

...............................

1

2

1

&

20

9

223T

.............................

T

1

2

1

&

20

9

225

-1

2

....................................

188

225-18

....................................

188

225

-

6

......................................

188

225

BM-1

2

................................

188

225BM-18

................................

188

225

BM-

6

..................................

188

226

-1

2

....................................

189

226-18

....................................

189

226

-

6

......................................

189

226

BM-1

2

................................

189

226BM-18

................................

189

226

BM-

6

..................................

189

22

7

C

.......................................

194

22

7

G

.......................................

194

228C

.......................................

194

228

G

.......................................

194

230

H-1

2

..................................

191

230H-18

..................................

191

230H18BM

...............................

19

2

230

H-

2

4

..................................

191

230

HBM-1

2

..............................

191

230HBM-18

..............................

191

230

HBM-

24

..............................

191

230

V-1

2

..................................

191

230V-18

..................................

191

230V18BM

...............................

19

2

230

V-

2

4

..................................

191

230

VBM-1

2

..............................

191

230VBM-18

..............................

191

230

VBM-

24

..............................

191

23

1-1

2

....................................

202

23

1-4

......................................

202

23

1-

6

......................................

202

231-8

......................................

202

23

1S

2

-

2

..................................

1

22

23

1S

2

-

4

..................................

1

22

23

1S

2

-

6

..................................

1

22

2

4

0

-1

2

....................................

19

2

4

0

-

2

4

....................................

19

2

4

0

-

6

......................................

19

2

4-1

00

....................................

1

52

2

41-1

2

....................................

19

2

41-

2

4

....................................

19

2

41-

6

......................................

19

2

41

S

1

2

....................................

19

2

41

S24

....................................

19

2

41S

6

.....................................

19

2

4-

250

....................................

1

52

2

4-

25

C

O

IL

...............................

1

52

2

44

.........................................

19

3

244T

.......................................

T

19

3

2

4-

50

C

O

IL

...............................

1

52

2

4

5

.........................................

19

3

2

4

5

T

......................................

19

3

2

4

6

.........................................

19

3

246T

.......................................

T

19

3

250

.........................................

1

56

250260

....................................

255

26

1

.........................................

158

261T

.......................................

T

158

262

.........................................

158

262T

.......................................

T

158

26

4

.........................................

1

5

9

2

74-1

00

...................................

14

6

2

74S-1

00

.................................

14

6

2

7

5

-1

00

...................................

14

6

2

77S-1

00

.................................

14

6

2

7

G

...........................................

1

2

280-100

...................................

14

7

280-25

....................................

14

7

28-100

....................................

1

53

281-100

...................................

14

7

281-25

....................................

14

7

28-250

....................................

1

53

28-25COIL

...............................

1

53

28-50COIL

...............................

1

53

28T-100

...................................

1

53

28T-250

...................................

1

53

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

388

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

28T-25COIL

.............................

1

53

28T-50COIL

.............................

1

53

2

9

0

-1

00

...................................

14

6

2

9-1

00

....................................

1

52

2

91-1

00

...................................

14

6

2

9-

250

....................................

1

52

2

9-

25

C

O

IL

...............................

1

52

2

9-

500

....................................

1

52

2

9-

50

C

O

IL

...............................

1

52

2

9

5

-1

00

...................................

14

7

2

9

5

-

25

....................................

14

7

2

9

6

-1

00

...................................

14

7

2

9

6

-

25

....................................

14

7

2

9T-1

00

...................................

1

52

2

9T-

250

...................................

1

52

2

9T-

25

C

O

IL

.............................

1

52

2

9T-

500

...................................

1

52

2

9T-

50

C

O

IL

.............................

1

52

2T

.............................................

T

1

3

2

W

C

..........................................

1

6

3

/

0-19

.......................................

1

2

300

L

D

.......................................

25

30

1L

D

.......................................

25

302

L

D

.......................................

25

302U

.........................................

2

4

302U

GRC

...................................

25

303

L

D

.......................................

25

305

...........................................

2

4

32

-1

00

....................................

1

52

320

.........................................

1

60

32

1B

.......................................

1

60

32

1

G

.......................................

1

60

32

-

250

....................................

1

52

32

-

25

C

O

IL

...............................

1

52

32

-

500

....................................

1

52

32

-

50

C

O

IL

...............................

1

52

32

T-1

00

...................................

1

52

32

T-

250

...................................

1

52

32

T-

25

C

O

IL

.............................

1

52

32

T-

500

...................................

1

52

32

T-

50

C

O

IL

.............................

1

52

335

...........................................

27

335

-1

........................................

27

336

...........................................

27

336

-1

........................................

27

3

41

0

.........................................

18

3

41

0

C

.......................................

19

3

41

0G

.......................................

20

3

41

0

SS

3

....................................

20

3

41

0

T

D

.....................................

19

3

41

2

.........................................

18

348

...........................................

18

348C

.........................................

19

348

G

.........................................

20

348T

D

.......................................

19

34TDDRIVER

.............................

R

22

350

-4S

S

....................................

26

350-4T

......................................

T

26

350

-

5

S

....................................

26

350-5T

......................................

T

26

350

-

6

S

....................................

26

350-6T

......................................

T

26

35

1-4S

S

....................................

26

351-4T

......................................

T

26

35

1-

5

S

....................................

26

351-5T

......................................

T

26

35

1-

6

S

....................................

26

351-6T

......................................

T

26

358P4

2

......................................

43

358P

P

.......................................

43

358PP4

2

....................................

43

358P

S

.......................................

43

358T

.........................................

T

4

1

358TC

.......................................

4

1

360P36CILS80

...........................

44

360P36CILS80T

P

........................

44

360

P4

2

......................................

43

360P42CILS80

...........................

44

360P42CILS80T

P

........................

44

360

PB

G

.....................................

42

360

PB

S

......................................

42

360

PBST

P

..................................

42

360

P

.......................................

43

360

PP4

2

....................................

43

360

P

S

.......................................

43

360T

.........................................

T

4

1

360

TC

.......................................

4

1

362

PB

G

.....................................

42

362

PB

S

......................................

42

362

PBST

P

..................................

42

362

P

S

.......................................

43

362PS12CILS80

..........................

44

362PS24CILS80

..........................

44

362PS30CILS80

..........................

44

362T

.........................................

T

4

1

362

TC

.......................................

4

1

368PB

G

.....................................

42

368PB

S

......................................

42

368PBST

P

..................................

42

368T

.........................................

T

4

1

3810CUAT

...............................

T

1

62

3810CUAT

N

.............................

1

62

3810CUATT

..............................

T

1

62

3812CSTAT

..............................

T

1

65

3812CUAT

...............................

T

1

62

3812CUAT

N

.............................

1

62

3812CUATT

..............................

T

1

62

3816CSTAT

..............................

T

1

65

3816CUAT

...............................

T

1

62

3816CUAT

N

.............................

1

62

3816CUATT

..............................

T

1

62

3818CSTAT

..............................

T

1

65

3818CUAT

...............................

T

1

62

3818CUAT

N

.............................

1

62

3818CUATT

..............................

T

1

62

3824CSTAT

..............................

T

1

65

3824CSTAT-WSC36

...................

1

66

3824CUAT

...............................

T

1

62

3824CUAT

N

.............................

1

62

3824CUATT

..............................

T

1

62

3836CUAT

...............................

T

1

62

3836CUAT

N

.............................

1

62

3836CUATT

..............................

T

1

62

3848CUAT

...............................

T

1

62

3848CUAT

N

.............................

1

62

3848CUATT

..............................

T

1

62

3

MABPA

D

................................

14

7

4

...............................................

1

3

4/

0-19

.......................................

1

2

4/

019

G

......................................

1

2

4/

0-

7

.........................................

1

2

4/

0WC

.......................................

1

6

4

0-28

......................................

1

53

4

1

50

S

2

......................................

74

4

-19

G

........................................

1

2

4

-

7

............................................

1

2

4200

S

6

......................................

74

4

7

G

...........................................

1

2

4T

.............................................

T

1

3

5250

A

5

......................................

74

5

263A8

......................................

74

5

810

.........................................

18

5810ALAT

................................

T

1

6

4

5

810BCCATTSE

........................

1

67

5

810C

.......................................

19

5810CUAT

...............................

T

1

63

5

810CUAT

N

.............................

1

63

5810CUATT

..............................

T

1

63

5

810

G

.......................................

20

5

810GUPC

.................................

20

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

389

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

5

810SS

3

....................................

20

5

810UPC

...................................

18

5812ALAT

................................

T

1

6

4

5

812ALAT-WSC36

.....................

1

66

5812ASTAT

..............................

T

1

65

5812CSTAT

..............................

T

1

65

5812CUAT

...............................

T

1

63

5

812CUAT

N

.............................

1

63

5812CUATT

..............................

T

1

63

5816ALAT

................................

T

1

6

4

5816ASTAT

..............................

T

1

65

5816CSTAT

..............................

T

1

65

5816CUAT

...............................

T

1

63

5

816CUAT

N

.............................

1

63

5816CUATT

..............................

T

1

63

5818ALAT

................................

T

1

6

4

5818ASTAT

..............................

T

1

65

5818CSTAT

..............................

T

1

65

5818CUAT

...............................

T

1

63

5

818CUAT

N

.............................

1

63

5818CUATT

..............................

T

1

63

5824ALAT

................................

T

1

6

4

5824ASTAT

..............................

T

1

65

5824CSTAT

..............................

T

1

65

5824CUAT

...............................

T

1

63

5

824CUAT

N

.............................

1

63

5824CUATT

..............................

T

1

63

582GTEKIT

................................

T

3

9

5836ALAT

................................

T

1

6

4

5836CUAT

...............................

T

1

63

5

836CUAT

N

.............................

1

63

5836CUATT

..............................

T

1

63

583GTEKIT

................................

T

3

9

5848ALAT

................................

T

1

6

4

5848CUAT

...............................

T

1

63

5

848CUAT

N

.............................

1

63

5848CUATT

..............................

T

1

63

585CCAT

.................................

T

230

5

85CCAT-2

/

0

............................

230

586SS3AT

................................

T

230

5

86T

D

.......................................

19

5

88

...........................................

18

5

88C

.........................................

19

5

88

G

.........................................

20

5

88GUPC

...................................

20

5

88RU

S

.....................................

18

5

88SS

3

......................................

20

5

88T

D

.......................................

19

5

88UPC

.....................................

18

6

...............................................

1

3

6

-19

G

........................................

1

2

6

-

7

............................................

1

2

6

7

G

...........................................

1

2

6

CW

3D

......................................

14

6

P

...........................................

45

6T

.............................................

T

1

3

7

/

8WIN

S

...................................

7

3

8

...............................................

1

3

8-

7

............................................

1

2

8CC

...........................................

45

8P

P

...........................................

45

8P

S

...........................................

45

8T

.............................................

T

1

3

A1

0

.........................................

1

55

A1

2

1

.......................................

1

6

9

A1

22

.......................................

1

6

9

A122-5

/

8F1

/

2

F

.........................

1

6

9

A1

25

.......................................

1

6

9

A1

26

.......................................

17

0

A1

27

.......................................

17

0

A1

2

7M

.....................................

17

0

A128

.......................................

17

0

A128M

.....................................

17

0

A1

2

9M

.....................................

17

0

A1

36

.......................................

171

A1

37

.......................................

171

A138

.......................................

171

A1

3

9

.......................................

171

A140-18A

D

..............................

17

2

A14

0

-

2

4A

D

..............................

17

2

A14

0

-

36

A

D

..............................

17

2

A140-48A

D

..............................

17

2

A14

5

-1

2

..................................

17

3

A14

5

-

2

4

..................................

17

3

A14

5

-

36

..................................

17

3

A145-48

..................................

17

3

A14

5

-

60

..................................

17

3

A14

6

-1

2

..................................

17

3

A14

6

-

2

4

..................................

17

3

A14

6

-

36

..................................

17

3

A146-48

..................................

17

3

A14

6

-

60

..................................

17

3

A148

.......................................

174

A149

.......................................

174

A1

5

1

.......................................

178

A1

5

11

2

I

..................................

178

A1

56

-1

2

..................................

184

A156-18

..................................

184

A1

56

-

6

....................................

184

A158

.......................................

180

A158-1

2

..................................

184

A158-18

..................................

184

A158-5

/

8

.................................

180

A158-6

....................................

184

A158R

.....................................

R

180

A158R-5

/

8

...............................

180

A1

60

.......................................

181

A160-5

/

8

.................................

181

A1

62

-1

2

..................................

185

A162-18

..................................

185

A1

62

-

6

....................................

185

A1

64

.......................................

186

A1B

C

.......................................

200

A

204

.......................................

19

6

A205R

.....................................

R

19

7

A206R

.....................................

R

19

7

A

207

.......................................

19

7

A208

.......................................

198

A

2

1

0

......................................

198

A212-1

/2

.................................

20

1

A

2

1

3

.......................................

20

1

A

2

1

6

.......................................

206

A

2

1

7

.......................................

208

A218

.......................................

207

A

2

19-1

....................................

208

A219-1

/2

.................................

208

A219-3

/

8

.................................

208

A219-5

/

8

.................................

208

A

222

.......................................

207

A

223

.......................................

20

9

A

225

-1

2

..................................

188

A225-18

..................................

188

A

225

-

6

....................................

188

A225BM-18

..............................

188

A

226

-1

2

..................................

189

A226-18

..................................

189

A

226

-

6

....................................

189

A

23

11

2

....................................

202

A

23

1

4

.....................................

202

A

23

1

6

.....................................

202

A2318

.....................................

202

A

2

4-1

00

..................................

1

5

4

A

2

4-

250

..................................

1

5

4

A

2

4-

25

C

O

IL

.............................

1

5

4

A

2

4

.......................................

19

3

A

2

4

5

.......................................

19

3

A

2

4-

500

..................................

1

5

4

A

2

4-

50

C

O

IL

.............................

1

5

4

A

2

4

6

.......................................

19

3

A

250

.......................................

1

56

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

9

0390

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

A

26

1

.......................................

158

A

262

.......................................

158

A

2

74-1

00

.................................

14

6

A28-100

..................................

1

5

4

A28-250

..................................

1

5

4

A28-25COIL

.............................

1

5

4

A28-500

..................................

1

5

4

A28-50COIL

.............................

1

5

4

A

3

7R-1

00

................................

1

55

A

3

7R-

250

................................

1

55

A

3

7R-

25

C

O

IL

...........................

1

55

A

3

7R-

500

................................

1

55

A

3

7R-

50

C

O

IL

...........................

1

55

A4

...........................................

1

55

ABB

O

TTB

G

.................................

85

A

CC

1

.......................................

1

56

A

CC2

.......................................

1

56

ACC

3

.......................................

1

56

A

CC

4

.......................................

1

56

ADP

S

LV1

.................................

325

ADPSLV1

/

0

..............................

325

ADPSLV2

/

0

..............................

325

ADPSLV2A

...............................

A

325

ADP

S

LV

2

B

...............................

325

ADPSLV3

/

0

..............................

325

ADP

S

LV

4

.................................

325

ADPSLV4

/

0

..............................

325

ADPSLV

6

.................................

325

AFB1-1

/2

.................................

185

AFB1-5

/

8

.................................

185

ALRS

6

.7

5

.................................

181

AL

S

1

2

M

...................................

171

ALS58M

...................................

171

AL

S

B

.......................................

186

AL

SC

.......................................

1

57

APBE

2

.....................................

179

APBE2-5

/

8

...............................

179

APBE2-5

/

8X5

/

8

........................

179

APBE

3

.....................................

179

APBE3-5

/

8X5

/

8

........................

179

APC1.5

/2

.................................

203

APC1

/

1.25

...............................

203

APC2.5

/3

.................................

203

APC3.5

/4

.................................

203

APC5

/

6

....................................

203

APRB.5

/

1AT1

2

..........................

18

2

APRB.5

/

1AT58

..........................

18

2

APRB1.5

/

2AT1

2

........................

18

2

APRB1.5

/

2AT58

........................

18

2

APRB2.5

/

3AT1

2

........................

18

2

APRB2.5

/

3AT58

........................

18

2

APRB3.5

/

4AT1

2

........................

18

3

APRB3.5

/

4AT58

........................

18

3

APRB5

/

6AT1

2

...........................

18

3

APRB5

/

6AT58

...........................

18

3

ATR

C

1

.....................................

19

0

A

U

BS1

2

...................................

180

AUBS58

...................................

180

A

U

B

U

1

2

I

.................................

179

AUBU58I

.................................

179

B131LCA

..................................

A

11

6

B

1B

C

.............................

1

20

&

200

B51LA

.....................................

A

11

6

B

A1

2

1B

...................................

302

B

A1

22C

...................................

302

B

A141.

25

B

...............................

302

B

A141.

5

B

................................

302

B

A141B

...................................

302

B

A14

2

B

...................................

302

B

A14

3

C

...................................

302

B

A144

C

...................................

302

B

A181B

...................................

302

B

A182B

...................................

302

B

A

3

1

6

1B

.................................

302

B

A

3

1

62

B

.................................

302

B

A381.5B

................................

302

B

A381B

...................................

302

B

A382C

...................................

302

B

A383C

...................................

302

BATTERYCONNKIT

.....................

T

7

0

B

B1

2

1B

...................................

302

B

B1

22C

...................................

302

B

B141.

25

B

...............................

302

B

B141.

5

B

................................

302

B

B141B

...................................

302

B

B14

2

B

...................................

302

B

B14

3

C

...................................

302

B

B144

C

...................................

302

B

B181B

...................................

302

B

B182B

...................................

302

B

3

1

6

1B

.................................

302

B

3

1

62

B

.................................

302

B

B381.5B

................................

302

B

B381B

...................................

302

B

B382C

...................................

302

B

B383C

...................................

302

B

BST

U

D1

2

.......................

26

&

320

B

S

T

U

D1

4

.......................

26

&

320

B

BSTUD38

.......................

26

&

320

B

CF

2

1.

50

1

6

B

.............................

93

B

CF41.

50

1

6

B

.............................

93

B

CF

6

1.

50

1

6

B

.............................

93

B

CF

6

1.

50

1

6

BSX

.......................

2

4

5

B

D1221

/

0B

..............................

2

99

B

D1222

/

0B

..............................

2

99

B

D1

2225

CMB

...........................

2

99

B

D1

2235

CMB

...........................

2

99

B

D1

223

CMB

.............................

2

99

B

D1224

/

0B

..............................

2

99

B

D1

225

CMC

.............................

2

99

B

D1

22

7

5

CMC

...........................

2

99

B

D1231

/

0B

..............................

2

99

B

D1232

/

0B

..............................

2

99

B

D1

2325

CMB

...........................

2

99

B

D1

2335

CMB

...........................

2

99

B

D1

233

CMB

.............................

2

99

B

D1234

/

0B

..............................

2

99

B

D1

235

CMC

.............................

2

99

B

D1

23

7

5

CMC

...........................

2

99

B

D141.51

/

0B

...........................

2

99

B

D141.52

/

0B

...........................

2

99

B

D141.

525

CMB

........................

2

99

B

D141.

535

CMB

........................

2

99

B

D141.

53

CMB

..........................

2

99

B

D141.54

/

0B

...........................

2

99

B

D141.

55C

MB

..........................

2

99

B

D141.

5

7

5C

M

C

........................

2

99

B

D1411

/

0B

..............................

2

99

B

D1412

/

0B

..............................

2

99

B

D141

25

CMB

...........................

2

99

B

D141

35

CMB

...........................

2

99

B

D141

3

CMB

.............................

2

99

B

D1414

/

0B

..............................

2

99

B

D141

5C

MB

.............................

2

99

B

D1421

/

0B

..............................

2

99

B

D14

2

1MM

C

............................

2

99

B

D1422

/

0B

..............................

2

99

B

D14

225

CMB

...........................

2

99

B

D14

235

CMB

...........................

2

99

B

D14

23

CMB

.............................

2

99

B

D1424

/

0B

..............................

2

99

B

D14

25

CMB

.............................

2

99

B

D14

2

7

5

CMC

...........................

2

99

B

D1431

/

0B

..............................

2

99

B

D14

3

1MMC

............................

2

99

B

D1432

/

0B

..............................

2

99

B

D14

325

CMB

...........................

2

99

B

D14

335

CMB

...........................

2

99

B

D14

33

CMB

.............................

2

99

B

D1434

/

0B

..............................

2

99

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

91

391

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

B

D14

35

CMB

.............................

2

99

B

D14

3

7

5

CMC

...........................

2

99

B

D1811

/

0B

..............................

2

99

B

D1812

/

0B

..............................

2

99

B

D1814

/

0B

..............................

2

99

B

D1821

/

0B

..............................

2

99

B

D1822

/

0B

..............................

2

99

B

D18225CMB

...........................

2

99

B

D18235CMB

...........................

2

99

B

D1823CMB

.............................

2

99

B

D1824

/

0B

..............................

2

99

B

D3821

/

0B

..............................

2

99

B

D3821MMC

............................

2

99

B

D3822

/

0B

..............................

2

99

B

D38225CMB

...........................

2

99

B

D38235CMB

...........................

2

99

B

D3823CMB

.............................

2

99

B

D3824

/

0B

..............................

2

99

B

D3825CMB

.............................

2

99

B

D38275CMC

...........................

2

99

B

D3831

/

0B

..............................

2

99

B

D3831MMC

............................

2

99

B

D3832

/

0B

..............................

2

99

B

D38325CMB

...........................

2

99

B

D38335CMB

...........................

2

99

B

D3833CMB

.............................

2

99

B

D3834

/

0B

..............................

2

99

B

D3835CMB

.............................

2

99

B

D38375CMC

...........................

2

99

B

E121.51

/

0B

............................

300

B

E1

2

1.

5

1MM

C

..........................

300

B

E121.52

/

0B

............................

300

B

E1

2

1.

525

CMB

........................

300

B

E121.53

/

0B

............................

300

B

E1

2

1.

535

CMB

........................

300

B

E1

2

1.

53

CMB

..........................

300

B

E121.54

/

0B

............................

300

B

E1

2

1.

55

CMC

..........................

300

B

E1

2

1.

5

7

5

CMC

........................

300

B

E141.51

/

0B

............................

300

B

E141.52

/

0B

............................

300

B

E141.

525

CMB

........................

300

B

E141.

52

B

...............................

300

B

E141.

52

SB

.............................

300

B

E141.53

/

0B

............................

300

B

E141.

535

CMB

........................

300

B

E141.

53

CMB

..........................

300

B

E141.54

/

0B

............................

300

B

E141.

55C

MB

..........................

300

B

E141.

56

B

...............................

300

B

E381.51

/

0B

............................

300

B

E381.51MM

C

..........................

300

B

E381.52

/

0B

............................

300

B

E381.525CMB

........................

300

B

E381.53

/

0B

............................

300

B

E381.535CMB

........................

300

B

E381.53CMB

..........................

300

B

E381.54

/

0B

............................

300

B

E381.55CMB

..........................

300

B

E381.575CMC

........................

300

B

F16I1

/2

.................................

17

5

B

F

2

7BA

S

E

................................

17

5

B

F27I1

/2

.................................

17

5

B

GBI1468ISB4FAA

2

....................

6

1

B

GBI18413.25TEL

......................

6

1

B

GBI18417.75TEL

......................

6

1

B

GBI18428TEL

...........................

6

1

B

GBI1848.75TEL

........................

6

1

BGC4

.......................................

1

23

B

GC41.

25

-

2

.............................

1

23

B

GC4

2

.

5

-

4

...............................

1

23

BGC

4

SCS

.......................

1

23

&

226

B

GS1S12D3

/

8

..........................

108

B

GS1S24E3

/

8

...........................

108

B

GS1V12F1

/2

...........................

108

B

GS1V18D1

/2

..........................

108

B

GS2S12E1

/2

...........................

108

B

H1

/

0141B

..............................

300

B

H1

/

0181B

..............................

300

B

H1MM141.

5C

.........................

300

B

H2

/

0141B

..............................

300

B

H2

/

0181B

..............................

300

B

H

25

CM141.

5

B

........................

300

B

H

25

CM141B

...........................

300

B

H

25

CM14

2

B

...........................

300

B

H3

/

0141.5B

...........................

300

B

H3

/

0141B

..............................

300

B

H3

/

0142B

..............................

300

B

H3

/

03161B

............................

300

B

H

35

CM141.

25

B

......................

300

B

H

35

CM141.

5

B

........................

300

B

H

35

CM141B

...........................

300

B

H

35

CM14

2C

...........................

300

B

H

3

CM141.

5

B

..........................

300

B

H

3

CM141B

.............................

300

B

H

3

CM14

2C

.............................

300

B

H4

/

0141.5B

...........................

300

B

H4

/

0141B

..............................

300

B

H4

/

0142B

..............................

300

B

H4

/

03161B

............................

300

B

H

5C

M141.

5C

..........................

300

B

H

5C

M141B

.............................

300

B

H

5

CM14

2C

.............................

300

B

H7

5C

M141.

5C

........................

300

B

H7

5

CM14

2C

...........................

300

B

H75CM381.5C

........................

300

B

J

C

.........................................

232

B

M1B

C

....................................

200

BMBL

......................................

207

BMBP

......................................

2

1

0

B

MTR

C

1

..................................

19

0

B

MTR

C

1

U

................................

19

0

B

PBE

2

.....................................

179

B

PBE2-3

/

8

...............................

179

B

PBE2-3

/

8X3

/

8

........................

179

B

PBE2-5

/

8X5

/

8

........................

179

B

PBE

3

.....................................

179

B

PBE3-3

/

8

...............................

179

B

PBE3-3

/

8X3

/

8

........................

179

B

PBE3-5

/

8X5

/

8

........................

179

B

S1

/

0B

....................................

2

7

BS

1MM

C

..................................

2

7

B

S2

/

0B

....................................

2

7

B

S

25

CMB

.................................

2

7

BS2

L

.......................................

2

7

BS2S

L

.....................................

2

7

B

S3

/

0B

....................................

2

7

B

S

35

CMB

.................................

2

7

B

S

3

CMB

..................................

2

7

B

S4

/

0B

....................................

2

7

BS

4L

.......................................

2

7

BS5C

MB

..................................

277

BS

7

5C

M

C

.................................

2

7

BS

B

.........................................

186

B

T1

2

11

2

1

C

..............................

303

B

T141.

25

141.

25

B

.....................

303

B

T141.

5

141.

5

B

........................

303

BT141141B

..............................

303

B

T14

2

14

2C

..............................

303

B

T181181B

..............................

303

B

T182182B

..............................

303

B

T

3

1

6

1

3

1

6

1B

..........................

303

B

T

3

1

623

1

62

B

..........................

303

B

T381.5381.5

C

........................

303

B

T381381B

..............................

303

B

T382382C

..............................

303

BU121.51/0K

...........................

K

30

1

BU121.52/0K

...........................

K

30

1

BU121.525CMK

........................

K

30

1

BU121.535CMK

........................

K

30

1

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

92

392

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

BU121.53CMK

..........................

K

30

1

BU121.54/0K

...........................

K

30

1

BU

1

2

1.

55

CM

D

..........................

30

1

BU

1

2

1.

5

7

5

CM

D

........................

30

1

BU1211/0K

..............................

K

30

1

BU1212/0K

..............................

K

30

1

BU12125CMK

...........................

K

30

1

BU12135CMK

...........................

K

30

1

BU1213CMK

.............................

K

30

1

BU1214/0K

..............................

K

30

1

BU

1

2

1

5

CM

D

............................

30

1

BU

1

2

17

5

CM

D

...........................

30

1

BU141.51/0K

...........................

K

30

1

BU141.52/0K

...........................

K

30

1

BU141.525CMK

........................

K

30

1

BU141.535CMK

........................

K

30

1

BU141.53CMK

..........................

K

30

1

BU141.54/0K

...........................

K

30

1

BU141.55CMK

..........................

K

30

1

BU

141.

5

7

5C

M

D

........................

30

1

BU1411/0K

..............................

K

30

1

BU1412/0K

..............................

K

30

1

BU14125CMK

...........................

K

30

1

BU14135CMK

...........................

K

30

1

BU1413CMK

.............................

K

30

1

BU1414/0K

..............................

K

30

1

BU1415CMK

.............................

K

30

1

BU181.51/0K

...........................

K

30

1

BU181.52/0K

...........................

K

30

1

BU181.525CMK

........................

K

30

1

BU181.535CMK

........................

K

30

1

BU181.53CMK

..........................

K

30

1

BU181.54/0K

...........................

K

30

1

BU1811/0K

..............................

K

30

1

BU1812/0K

..............................

K

30

1

BU1814/0K

..............................

K

30

1

BU381.51/0K

...........................

K

30

1

BU381.52/0K

...........................

K

30

1

BU381.525CMK

........................

K

30

1

BU381.535CMK

........................

K

30

1

BU381.53CMK

..........................

K

30

1

BU381.54/0K

...........................

K

30

1

BU381.55CMK

..........................

K

30

1

B

U381.575CM

D

........................

30

1

BU3811/0K

..............................

K

30

1

BU3812/0K

..............................

K

30

1

BU38125CMK

...........................

K

30

1

BU38135CMK

...........................

K

30

1

BU3813CMK

.............................

K

30

1

BU3814/0K

..............................

K

30

1

BU3815CMK

.............................

K

30

1

B

U38175CM

D

...........................

30

1

B

W4S-1

00

...............................

144

B

W

6

S-1

00

...............................

144

B

W8S-100

...............................

144

B

XL141

....................................

3

1

5

B

XL141.

5

.................................

3

1

5

B

XL141.

52

B

.............................

3

1

5

B

XL141.

52

C

.............................

3

1

5

B

XL141.

52D

.............................

3

1

5

B

XL141

2

B

................................

3

1

5

B

XL141

2C

................................

3

1

5

B

XL141

2D

................................

3

1

5

B

XL181

....................................

3

1

5

B

XL1812B

................................

3

1

5

B

XL1812C

................................

3

1

5

B

XL1812

D

................................

3

1

5

B

XL

3

1

6

1

..................................

3

1

5

B

XL

3

1

6

1

2

B

..............................

3

1

5

B

XL

3

1

6

1

2

C

..............................

3

1

5

B

XL

3

1

6

1

2D

..............................

3

1

5

CB141.5144K

.............................

K

81

C

B141.

5

144

N

.............................

81

C

B141.

5

144

S

.............................

81

CB141144K

................................

K

81

C

B141144

N

................................

81

C

B141144

S

................................

81

CB142144K

................................

K

81

C

B14

2

144

N

................................

81

C

B14

2

144

S

................................

81

CC5

.........................................

22

4

CC7

.........................................

22

4

CC9

.........................................

33

1

CC

BR

S

H1

.................................

327

CC

BR

S

H

2

.................................

327

CCBRSH2R

...............................

R

327

CCC

1

.......................................

1

56

CCC1T

.....................................

T

1

56

CCC2

.......................................

1

56

CCC2T

.....................................

T

1

56

CCC

3

.......................................

1

56

CCC3T

.....................................

T

1

56

CCC

4

.......................................

1

56

CCC4T

.....................................

T

1

56

CCTVCCAT5

/

8

..........................

1

67

C

ERPM1

..................................

326

C

ERPM

2

..................................

326

CERPM

3

..................................

326

C

FB1.

5

....................................

185

CFB

2

.

25

..................................

185

CGARRBKT

04

...........................

22

1

CGARRBKT

07

...........................

22

1

CGARRBKT08

...........................

22

1

CGARRBKT1

2

...........................

22

1

CGARRBKT1

6

...........................

22

1

CGKB1

/

2-5

...............................

2

4

0

CGKB1-1

/

4-5

............................

2

4

0

CGKB1-5

/

8-5

............................

2

4

0

CGKB2-1

/

4-5

............................

2

4

0

CGKB3

/

8-5

...............................

2

4

0

CGKB5

/

8-5

...............................

2

4

0

CGKB7

/

8-5

...............................

2

4

0

CGKBB1

/

2-5

.............................

2

4

0

CGKBB1

/

4-3

/

8

..........................

2

4

0

CGKBB1-1

/

4-5

..........................

2

4

0

CGKBB1-5

/

8-5

..........................

2

4

0

CGKBB2-1

/

4-5

..........................

2

4

0

CGKBB3

/

8-5

.............................

2

4

0

CGKBB5

/

8-5

.............................

2

4

0

CGKBB7

/

8-5

.............................

2

4

0

CGS

...............................

147

&

326

CPC.5

/

.75

.........

9

5, 1

2

4,

2

0

3

&

2

45

CPC.5

/

.75T

P

............................

1

2

4

CPC1.5

/2

...

9

5, 1

2

4, 1

2

9,

2

0

3

&

2

45

CPC1.5

/

2T

P

.............................

1

2

4

CPC1

/

1.25

........

9

5, 1

2

4,

2

0

3

&

2

45

CPC1

/

1.25T

P

............................

1

2

4

CPC2.5

/3

........

1

2

4, 1

2

9,

2

0

3

&

2

45

CPC2.5

/

3T

P

.............................

1

2

4

CPC3.5

/

4

................

1

2

4,

2

0

3

&

2

45

CPC3.5

/

4T

P

.............................

1

2

4

CPC5

/

6

...................

1

2

4,

2

0

3

&

2

45

CPC5

/

6T

P

................................

1

2

4

CPRB.5

/

1AT1

2

..........................

18

2

CPRB.5

/

1AT38

..........................

18

2

CPRB.5

/

1AT58

..........................

18

2

CPRB1.5

/

2AT1

2

........................

18

2

CPRB1.5

/

2AT38

........................

18

2

CPRB1.5

/

2AT58

........................

18

2

CPRB2.5

/

3AT1

2

........................

18

2

CPRB2.5

/

3AT38

........................

18

2

CPRB2.5

/

3AT58

........................

18

2

CPRB3.5

/

4AT1

2

........................

18

3

CPRB3.5

/

4AT38

........................

18

3

CPRB3.5

/

4AT58

........................

18

3

CPRB5

/

6AT1

2

...........................

18

3

CPRB5

/

6AT38

...........................

18

3

CPRB5

/

6AT58

...........................

18

3

CRGC

2

.......................................

96

C

R

GC

4

.............................

96

&

1

22

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

9

3

393

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

CRGC

6

.............................

96

&

1

22

CS108S-100

.............................

14

2

CS44S-1

00

...............................

14

2

CS4

6

B-1

00

...............................

14

5

CS4

6

S-1

00

...............................

14

2

CS48S-100

...............................

14

2

CS

5

1

0

S-1

00

.............................

14

2

CS

5

4S-1

00

...............................

14

2

CS

5

7S-1

00

...............................

14

2

CS58B-100

...............................

14

5

CS58S-100

...............................

14

2

CS

6

1

0

S-1

00

.............................

14

2

CS

6

1

2

S-1

00

.............................

14

2

CS

6

1

6

S-1

00

.............................

14

2

CS

6

4S-1

00

...............................

14

2

CS

66

S-1

00

...............................

14

2

CS68B-100

...............................

14

5

CS68S-100

...............................

14

2

CS88S-100

...............................

14

2

CS

H1

.......................................

32

9

CS

H

2

.......................................

32

9

CSKIT

......................................

T

32

9

CS

KITH

P

..................................

32

9

CS

KITHPV

S

..............................

32

9

CS

KITH

S

VM

.............................

32

9

CT2

/

02

/

0

.................................

114

CT22

/

0

....................................

114

C

T

2222

.........................

114

&

2

4

6

C

T

2222

L

D

................................

11

5

CT2248

.........................

114

&

2

4

6

CT2248L

D

................................

11

5

CT24

/

0

....................................

114

CT4

/

02

/

0

.................................

114

CT4

/

04

/

0

.................................

114

CT444

6

...................................

114

CT4

666

...................................

114

CT4

666

L

D

................................

11

5

C

TR

C

1

.....................................

19

0

CU

141.

5

EL4

5

.............................

8

2

CU141.5EL45KIT

........................

T

8

2

C

U

141.

5

EL9

0

.............................

8

2

CU141.5EL90KIT

........................

T

8

2

CU

141.

5S

PL

...............................

8

2

CU141.5SPLKIT

..........................

T

8

2

CU

141EL4

5

................................

8

2

CU141EL45KIT

...........................

T

8

2

C

U

141EL9

0

................................

8

2

CU141EL90KIT

...........................

T

8

2

CU

141

S

PL

..................................

8

2

CU141SPLKIT

.............................

T

8

2

C

U

14

2

EL4

5

................................

8

2

CU142EL45KIT

...........................

T

8

2

C

U

14

2

EL9

0

................................

8

2

CU142EL90KIT

...........................

T

8

2

C

U

14

2

SPL

..................................

8

2

CU142SPLKIT

.............................

T

8

2

C

U

14

35

EL9

0

FL

...........................

8

2

CU1435EL90FLKIT

......................

T

8

2

C

U

BS1

2

...................................

180

CUBS38

...................................

180

CUBS58

...................................

180

C

U

B

U

1

2

I

.................................

179

CUBU38I

.................................

179

CUBU58I

.................................

179

C

U

FATM-1

0

..............................

168

C

U

FATM

20

-

5

-1

5

.......................

168

C

U

FATM-

50

..............................

168

C

U

FATM-9

0

..............................

168

C

U

FB1

062

..................................

1

5

C

U

FB1

20

94

................................

1

5

C

U

FB14

030

................................

1

5

C

U

FB1

5

1

25

................................

1

5

C

U

FB

3

4

062

................................

1

5

CUFB5806

2

................................

1

5

C

U

FS1

032

..................................

14

C

U

FS1

5032

................................

14

C

U

FS1

5

1

6

..................................

14

C

U

FS

20

1

6

..................................

14

C

U

FS

2032

..................................

14

C

U

FS

206

4

..................................

14

C

U

FS

30

1

6

..................................

14

C

U

FS

3032

..................................

14

C

U

FS4

0

1

6

..................................

14

CUFS5806

4

................................

14

C

U

FS

60

1

6

..................................

14

C

U

RS

6

.7

5

................................

181

C

U

S1

2

M

..................................

171

CUS12MT

................................

T

171

CUS38M

..................................

171

CUS38MT

................................

T

171

CUS58M

..................................

171

CUS58MT

................................

T

171

CUSC

.......................................

1

57

D

ET1

0C

...................................

257

D

ET2

/2

....................................

255

D

ET

20C

...................................

257

D

ET4TD

2

.................................

256

DET4TR2

.................................

256

D

ISK15

/

65

...............................

328

D

ISK150

/

500

...........................

328

D

ISK90

/

115

.............................

328

D

I

S

KKIT1

................................

328

D

TW4-1

00

...............................

14

3

D

TW

6

-1

00

...............................

14

3

D

TW8-100

...............................

14

3

E

GPCB4

/

01

/

0B

.........................

3

1

7

E

GPCB4

/

02

/

0B

.........................

3

1

7

E

GPCB4

/

04

/

0B

.........................

3

1

7

E

GPCT4

/

01

/

0B

.........................

3

1

7

E

GPCT4

/

02

/

0B

.........................

3

1

7

E

GPCT4

/

04

/

0B

.........................

3

1

7

E

GPID4

/

01

/

0B

.........................

3

1

7

E

GPID4

/

02

/

0B

.........................

3

1

7

E

GPID4

/

04

/

0B

.........................

3

1

7

E

GPIO4

/

01

/

0B

.........................

3

1

7

E

GPIO4

/

02

/

0B

.........................

3

1

7

E

GPIO4

/

04

/

0B

.........................

3

1

7

E

GR10LWG2

/

0

...........................

32

EGR10LWG2T

............................

T

32

E

GR10LWG4

/

0

...........................

32

E

GR10WG2

/

0

.............................

3

1

EGR10WG2T

..............................

T

3

1

E

GR10WG4

/

0

.............................

3

1

E

GR20LWG2

/

0

...........................

32

EGR20LWG2T

............................

T

32

E

GR20LWG4

/

0

...........................

32

E

GR20WG2

/

0

.............................

3

1

EGR20WG2T

..............................

T

3

1

E

GR20WG4

/

0

.............................

3

1

E

GR5WG4

/

0

...............................

3

1

E

GR8LWG2

/

0

.............................

32

EGR8LWG2T

..............................

T

32

E

GR8LWG4

/

0

.............................

32

E

GR8WG2

/

0

...............................

3

1

EGR8WG2T

................................

T

3

1

E

GR8WG4

/

0

...............................

3

1

E

GRSS10LWG2

/

0

........................

3

4

EGRSS10LWG2T

.........................

T

3

4

E

GRSS10LWG4

/

0

........................

3

4

E

GRSS10WG2

/

0

.........................

33

EGRSS10WG2T

..........................

T

33

E

GRSS10WG4

/

0

.........................

33

E

GRSS20LWG2

/

0

........................

3

4

EGRSS20LWG2T

.........................

T

3

4

E

GRSS20LWG4

/

0

........................

3

4

E

GRSS20WG2

/

0

.........................

33

EGRSS20WG2T

..........................

T

33

E

GRSS20WG4

/

0

.........................

33

E

GRSS5WG4

/

0

...........................

33

E

GRSS8LWG2

/

0

.........................

3

4

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

9

4394

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

EGRSS8LWG2T

...........................

T

3

4

E

GRSS8LWG4

/

0

.........................

3

4

E

GRSS8WG2

/

0

...........................

33

EGRSS8WG2T

............................

T

33

E

GRSS8WG4

/

0

...........................

33

E

PK1

2

.....................................

222

E

PK1

6

.....................................

222

E

PK

2

4

.....................................

222

E

PKPP

CS

T

5

..............................

222

E

S

2

4

0

.......................................

88

F

GA1.5

/

2-2.5

/

32WC24

..............

1

3

9

F

GA1.5

/

2-3.5

/

42WC24

..............

1

3

9

F

GA1.5

/

2-5

/

62WC24

.................

1

3

9

F

GC

2

.......................................

1

36

F

GC2

/

0

....................................

1

36

F

GC2

/

0T

P

................................

1

36

F

GC2-4

/

0

.................................

1

36

F

GC2-4

/

0T

P

.............................

1

36

F

GC

26

T

P

.................................

1

36

F

GC

2

T

P

...................................

1

36

FGC4

.......................................

1

36

FGC

4T

P

...................................

1

36

F

GC

6

.......................................

1

36

F

GC

6

T

P

...................................

1

36

F

GC8

.......................................

1

36

F

GC8T

P

...................................

1

36

F

LTI

G

......................................

325

FLTIGEXT

................................

T

325

FSC2

...............................

1

5

&

237

F

SC

3

...............................

1

5

&

237

FSC

4

...............................

1

5

&

237

F

SC

6

...............................

1

5

&

237

F

W

6

S-1

00

................................

144

F

W8S-100

................................

144

G11341

/

0NU

............................

3

1

2

G11341

/

0U

S

............................

3

1

3

G11342

/

0NU

............................

3

1

2

G11342

/

0U

S

............................

3

1

3

G11

3

4

2

N

U

...............................

3

1

2

G11

3

4

2US

...............................

3

1

3

G11344

/

0U

S

............................

3

1

3

G11

3

44N

U

...............................

3

1

2

G11

3

44

US

...............................

3

1

3

G11348NU

...............................

3

1

2

G11348U

S

...............................

3

1

3

G11581

/

0NU

............................

3

1

2

G11581

/

0U

S

............................

3

1

3

G11582

/

0NU

............................

3

1

2

G11582

/

0U

S

............................

3

1

3

G11582NU

...............................

3

1

2

G11582U

S

...............................

3

1

3

G11584

/

0U

S

............................

3

1

3

G11584NU

...............................

3

1

2

G11584U

S

...............................

3

1

3

G11588NU

...............................

3

1

2

G11588U

S

...............................

3

1

3

G21341

/

0NU

............................

3

1

2

G21341

/

0U

S

............................

3

1

3

G21342

/

0U

S

............................

3

1

3

G

2

1

3

4

2

N

U

...............................

3

1

2

G

2

1

3

4

2US

...............................

3

1

3

G21344

/

0U

S

............................

3

1

3

G

2

1

3

44N

U

...............................

3

1

2

G

2

1

3

44

US

...............................

3

1

3

G21348NU

...............................

3

1

2

G21348U

S

...............................

3

1

3

G21581

/

0NU

............................

3

1

2

G21581

/

0U

S

............................

3

1

3

G21582

/

0U

S

............................

3

1

3

G21582NU

...............................

3

1

2

G21582U

S

...............................

3

1

3

G21584

/

0U

S

............................

3

1

3

G21584NU

...............................

3

1

2

G21584U

S

...............................

3

1

3

G21588NU

...............................

3

1

2

G21588U

S

...............................

3

1

3

G31341

/

0NU

............................

3

1

2

G31341

/

0U

S

............................

3

1

3

G

3

1

3

4

2

N

U

...............................

3

1

2

G

3

1

3

4

2US

...............................

3

1

3

G

3

1

3

44N

U

...............................

3

1

2

G

3

1

3

44

US

...............................

3

1

3

G31348NU

...............................

3

1

2

G31348U

S

...............................

3

1

3

G31581

/

0NU

............................

3

1

2

G31581

/

0U

S

............................

3

1

3

G31582NU

...............................

3

1

2

G31582U

S

...............................

3

1

3

G31584NU

...............................

3

1

2

G31584U

S

...............................

3

1

3

G31588NU

...............................

3

1

2

G31588U

S

...............................

3

1

3

G41

3

4

2

N

U

...............................

3

1

2

G41

3

4

2US

...............................

3

1

3

G41

3

44N

U

...............................

3

1

2

G41

3

44

US

...............................

3

1

3

G41348NU

...............................

3

1

2

G41348U

S

...............................

3

1

3

G41582NU

...............................

3

1

2

G41582U

S

...............................

3

1

3

G41584NU

...............................

3

1

2

G41584U

S

...............................

3

1

3

G41588NU

...............................

3

1

2

G41588U

S

...............................

3

1

3

G41PS8U

S

...............................

3

1

3

GAW1

2

1

2

1

2

H

D

..........................

40

GAW121218H

D

..........................

40

GAW1

2

1

22

4H

D

..........................

40

GAW132418H

D

..........................

40

GAW91

0

....................................

43

G

B14.7

5

7.

5G

BE

..........................

6

9

GB38414.25TI

............................

7

0

GBI1411

2H

................................

54

GBI1411

6H

................................

54

GBI141

6H

..................................

54

GBI14210GKT

............................

T

57

GBI14210PKT

............................

T

57

GBI14

2

1

0

TGB

............................

6

4

GBI14210TGBKT

........................

T

65

GBI14

2

1

2G

................................

54

GBI14212GKT

............................

T

57

GBI14

2

1

2P

................................

54

GBI14212PKT

............................

T

57

GBI14

2

1

2

TGB

..................

6

4

&

2

4

6

GBI14212TGBKT

..............

T

65

&

2

4

6

GBI14

2

1

2

X

................................

55

GBI14

2

1

6G

................................

54

GBI14

2

1

6P

................................

54

GBI14

2

1

6

X

................................

55

GBI14

220

X

................................

55

GBI14

22

4X

................................

55

GBI14

26G

..................................

54

GBI14

26P

..................................

54

GBI14

26

TGB

....................

6

4

&

2

4

6

GBI1426TGBKT

................

T

65

&

2

4

6

GBI14

26

X

..................................

55

GBI1441

2

C

................................

55

GBI1441

2

J

.................................

56

GBI14412JKT

.............................

T

57

GBI1441

2

M

................................

56

GBI14412MKT

............................

T

57

GBI1441

2

TMGB

................

62

&

2

4

6

GBI14412TMGBKT

............

T

63

&

2

4

6

GBI1441

6

C

................................

55

GBI1441

6

J

.................................

56

GBI1441

6

M

................................

56

GBI144

20

C

................................

55

GBI144

20

J

.................................

56

GBI14420JKT

.............................

T

57

GBI144

20

M

................................

56

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

9

5

395

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

GBI14420MKT

............................

T

57

GBI144

20

TMGB

................

62

&

2

4

6

GBI14420TMGBKT

............

T

63

&

2

4

6

GBI144

2

4C

................................

55

GBI144

2

4J

.................................

56

GBI144

2

4M

................................

56

GBI144

2

4TMGB

..........................

62

GBI14424TMGBKT

......................

T

63

GBI144

6

C

..................................

55

GBI144

6

J

...................................

56

GBI144

6

M

.................................

56

GBIA14

2

1

2Z

..............................

5

9

GBIA14

2

1

6Z

..............................

5

9

GBIA14

220Z

..............................

5

9

GBIA14

26Z

................................

5

9

GBIA1441

2

M

..............................

5

9

GBIA1441

6

M

..............................

5

9

GBIA144

20

M

..............................

5

9

GBIA144

2

4M

..............................

5

9

GBIP14

2

1

0

TGB

..........................

6

4

GBIP14

2

1

2

TGB

..........................

6

4

GBIP14

26

TGB

............................

6

4

GBIP1441

2

JMGB

........................

60

GBIP1441

2

TMGB

........................

62

GBIP1441

6

JMGB

........................

60

GBIP144

20

JMGB

........................

60

GBIP144

20

TMGB

........................

62

GBIP144

2

4TMGB

........................

62

GBIP144

6

JMGB

..........................

60

GBIP14612CESPGFAA

.................

A

71

GBIP14612EMGSFAA

..................

A

71

GBIP14

6

1

2

MGPFAA

3

..................

71

GBIP14612TGPFAA

.....................

A

71

GBIS141

6

CGB

............................

6

9

GBIS1428EE

..............................

6

9

GBIT14412A2T

..........................

T

5

8

GBIT14412J2T

...........................

T

5

8

GBIT14416A2T

..........................

T

5

8

GBIT14416J2T

...........................

T

5

8

GBIT14420A2T

..........................

T

5

8

GBIT14420J2T

...........................

T

5

8

GBIT14424A2T

..........................

T

5

8

GBIT14424J2T

...........................

T

5

8

GBIT1446J2T

.............................

T

5

8

GBUKIT

.....................................

T

75

GBX1

0

1

06

.................................

88

GBX1

2

1

26

.................................

88

GBX18186

.................................

88

GBX

2

4

2

4

6

.................................

88

GBX886

.....................................

88

GD101

/

0B

................................

28

2

GD1

0

1MMC

..............................

28

2

GD102

/

0B

................................

28

2

GD1

025

CMB

............................

28

2

GD103

/

0B

................................

28

2

GD1

035

CMB

............................

28

2

GD1

03

CMB

..............................

28

2

GD104

/

0B

................................

28

2

GD1

05

CMB

..............................

28

2

GD1

0

7

5

CMB

............................

28

2

GD121

/

0B

................................

28

2

GD122

/

0B

................................

28

2

GD1

225

CMB

............................

28

2

GD1

22

B

...................................

28

2

GD1

22

SB

.................................

28

2

GD123

/

0B

................................

28

2

GD1

23

CMB

..............................

28

2

GD124

/

0B

................................

28

2

GD1

2

4L

...................................

28

2

GD1

26

L

...................................

28

2

GD341

/

0B

................................

28

2

GD342

/

0B

................................

28

2

GD

3

4

25

CMB

............................

28

2

GD

3

4

2

B

...................................

28

2

GD

3

4

2

SB

.................................

28

2

GD343

/

0B

................................

28

2

GD

3

4

35

CMB

............................

28

2

GD

3

4

3

CMB

..............................

28

2

GD344

/

0B

................................

28

2

GD

3

44L

...................................

28

2

GD

3

4

5

CMB

..............................

28

2

GD

3

4

6

L

...................................

28

2

GD

3

47

5

CMB

............................

28

2

GD581

/

0B

................................

28

2

GD582

/

0B

................................

28

2

GD5825CMB

............................

28

2

GD582B

...................................

28

2

GD582SB

.................................

28

2

GD583

/

0B

................................

28

2

GD5835CMB

............................

28

2

GD583CMB

..............................

28

2

GD584

/

0B

................................

28

2

GD584L

...................................

28

2

GD585CMB

..............................

28

2

GD586L

...................................

28

2

G

D

S

1

........................................

23

GDS1

2

.......................................

23

GDS

34

.......................................

23

GDS58

.......................................

23

GECL1

/

0

..................................

112

GECL

2

.....................................

11

2

GECL2

/

0

..................................

11

2

GECL21

/

4

................................

11

2

GECL23

/

8

................................

11

2

G

E

C

L

4

.....................................

11

2

GECL4

/

0

..................................

11

2

GECL

6

.....................................

11

2

GECL63

/

8

................................

11

2

GECLB1

/

0

................................

11

2

GECLB1

/

02

C

..................

11

3

&

2

4

6

GECLB1

/

02

D

............................

11

3

GECLB

2

...................................

11

2

GECLB2

/

0

................................

11

2

GECLB2

/

02

C

..................

11

3

&

2

4

6

GECLB2

/

02

D

............................

11

3

GECLB21

/4

..............................

11

2

GECLB22A

.....................

A

11

3

&

2

4

6

GECLB

22

B

...............................

11

3

GECLB

22

BC

...................

114

&

237

GECLB22BC250BK

..........

K

114

&

237

GECLB

22

BC

S

..................

114

&

237

GECLB22BCS250BK

........

K

114

&

237

GECLB

22

B

S

..............................

11

3

GECLB

22

C

.....................

11

3

&

2

4

6

GECLB

22

C

S

.............................

11

3

GECLB23

/

8

..............................

11

2

GECLB

2502

C

............................

11

3

GECLB

2502D

...........................

11

3

GECLB3

/

02

C

..................

11

3

&

2

4

6

G

E

C

LB

4

...................................

11

2

GECLB4

/

0

................................

11

2

GECLB4

/

02

C

..................

11

3

&

2

4

6

GECLB4

/

02

D

............................

11

3

GECLB42A

...............................

A

11

3

GECLB4

2

B

...............................

11

3

GECLB4

2

C

...............................

11

3

GECLB

5002

C

............................

11

3

GECLB

5002D

...........................

11

3

GECLB

6

...................................

11

2

GECLB62A

.....................

A

11

3

&

2

4

6

GECLB

62

B

...............................

11

3

GECLB

62

BC

...................

114

&

237

GECLB62BC250BK

..........

K

114

&

237

GECLB

62

C

.....................

11

3

&

2

4

6

GECLB62EIA

............................

A

11

2

GECLB

62

EIA9

0

.........................

112

GECLB63

/

8

..............................

11

2

GECLB7

502

C

............................

11

3

GECLB7

502D

...........................

11

3

G

EL1

.......................................

118

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

9

6396

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

GEL

2

.......................................

118

GEL

3

.......................................

118

G

EL4

.......................................

118

GE

O

L1

.....................................

119

GE

O

L

2

...........................

119

&

1

2

9

GE

O

L

3

.....................................

119

GE

O

L4

.....................................

119

GE

O

L

5

.....................................

119

GE

O

L

500

MCM

..........................

119

GESB1

/

0

..................................

119

GESB

2

.....................................

119

GESB2

/

0

..................................

119

GESB

250

.................................

119

GESB4

/

0

..................................

119

GESB

6

...........................

119

&

1

2

9

GF101/0K

................................

K

28

3

GF102

/

0

D

................................

28

3

GF1

025

CM

D

.............................

28

3

GF102K

...................................

K

28

3

GF103

/

0

D

................................

28

3

GF104

/

0

D

................................

28

3

GF104K

...................................

K

28

3

GF121/0K

................................

K

28

3

GF122/0K

................................

K

28

3

GF122K

...................................

K

28

3

GF122SK

.................................

K

28

3

GF123/0K

................................

K

28

3

GF124/0K

................................

K

28

3

GF124K

...................................

K

28

3

GF126K

...................................

K

28

3

GF341/0K

................................

K

28

3

GF342/0K

................................

K

28

3

GF

3

4

25

CM

D

.............................

28

3

GF342K

...................................

K

28

3

GF342SK

.................................

K

28

3

GF343

/

0

D

................................

28

3

GF

3

4

35

CM

D

.............................

28

3

GF

3

4

3

CM

D

..............................

28

3

GF344

/

0

D

................................

28

3

GF344K

...................................

K

28

3

GF346K

...................................

K

28

3

GF581/0K

................................

K

28

3

GF582/0K

................................

K

28

3

GF5825CM

D

.............................

28

3

GF582K

...................................

K

28

3

GF582SK

.................................

K

28

3

GF583

/

0

D

................................

28

3

GF5835CM

D

.............................

28

3

GF583CM

D

..............................

28

3

GF584

/

0

D

................................

28

3

GF584K

...................................

K

28

3

GF586K

...................................

K

28

3

GG1

2

B

.....................................

286

GG

3

4

C

.....................................

286

GG58

C

.....................................

286

GJ2/0WC120BEMA

.....................

A

86

GJ4

/

0WC36CE

............................

86

GJ67G102A1

/

4

...............

11

0

&

2

4

7

GJ67G102A1/4KIT

..........

T

11

0

&

2

4

7

GJ67G102A1

/

4KIT5

..................

11

0

GJ67G1211

/

4

...........................

1

0

9

GJ67G1211

/

4KIT5

....................

1

0

9

GJ67G122A1

/

4

...............

11

0

&

2

4

7

GJ67G122A1/4KIT

..........

T

11

0

&

2

4

7

GJ67G122A1

/

4KIT5

..................

11

0

GJ67G1811

/

4

...........................

1

0

9

GJ67G1811

/

4KIT5

....................

1

0

9

GJ67G2411

/

4

...........................

1

0

9

GJ67G2411

/

4KIT5

....................

1

0

9

GJ67G72EMSKIT

......................

T

11

0

GJ67G82A1

/

4

.................

11

0

&

2

4

7

GJ67G82A1/4KIT

............

T

11

0

&

2

4

7

GJ67G82A1

/

4KIT5

....................

11

0

GJX2

/

024

.......................

1

3

7

&

32

1

GJX

2

S

2

4

........................

1

3

7

&

32

1

GJX4

/

024

.......................

1

3

7

&

32

1

GM1

2

1

266

...............................

1

00

GM121266P2T

.........................

T

1

00

GM1

2

1

266

SPR1

2

......................

1

00

GM1

2506

1

2

...............................

97

GM1

25062

4

...............................

97

GM1

25066

.................................

97

GM310081

2

.............................

1

30

GM35081

2

...............................

1

30

GM37581

2

...............................

1

30

GO101

/

0B

................................

284

G

O

1

0

1MMC

..............................

284

GO102

/

0B

................................

284

G

O

1

025

CMB

............................

284

GO103

/

0B

................................

284

G

O

1

035

CMB

............................

284

G

O

1

03

CMB

..............................

284

GO104

/

0B

................................

284

G

O

1

05

CMB

..............................

284

G

O

1

0

7

5

CMC

............................

284

GO121

/

0B

................................

284

GO122

/

0B

................................

284

G

O

1

225

CMB

............................

284

G

O

1

22

B

...................................

284

G

O

1

22

SB

.................................

284

GO123

/

0B

................................

284

G

O

1

23

CMB

..............................

284

GO124

/

0B

................................

284

G

O

1

2

4L

...................................

284

G

O

1

26

L

...................................

284

GO341

/

0B

................................

284

GO342

/

0B

................................

284

G

O3

4

25

CMB

............................

284

G

O3

4

2

B

...................................

284

G

O3

4

2

SB

.................................

284

GO343

/

0B

................................

284

G

O3

4

35

CMB

............................

284

G

O3

4

3

CMB

..............................

284

GO344

/

0B

................................

284

G

O3

44M

..................................

284

G

O3

4

5

CMB

..............................

284

G

O3

4

6

L

...................................

284

G

O3

47

5

CMC

............................

284

GO581

/

0B

................................

284

GO582

/

0B

................................

284

GO5825CMB

............................

284

GO582B

...................................

284

GO582SB

.................................

284

GO583

/

0B

................................

284

GO5835CMB

............................

284

GO583CMB

..............................

284

GO584

/

0B

................................

284

GO584L

...................................

284

GO585CMB

..............................

284

GO586L

...................................

284

GP06212122T

............................

T

28

GP06212124

/

0

...........................

28

GP06212242T

............................

T

28

GP06212244

/

0

...........................

28

GP141818

..................................

28

GP14

2

4

2

4JD

P

............................

28

GP14

2

4

2

4

N

...............................

28

GP18182T

..................................

T

27

GP18184

/

0

................................

27

G

P1M

C

I

.....................................

96

GP24242T

..................................

T

27

GP24244

/

0

................................

27

GPC2

/

0RD1.75

.................

9

4

&

2

4

5

GPC

2

FSR

D

.................................

9

4

GPC

2

FSS

Q

.................................

9

4

GPC

2

R

D

..........................

9

4

&

2

4

5

GPC

2

S

Q

...........................

9

4

&

2

4

5

G

P

C

4R

D

..........................

9

4

&

2

4

5

GPC4S

Q

...........................

9

4

&

2

4

5

GPC

6

R

D

..........................

9

4

&

2

4

5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

97

397

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

GPC6S

Q

...........................

9

4

&

2

4

5

G

R

C

1

........................................

22

GRC1

2

.......................................

22

GRC1

2

S

...................................

22

G

R

C

1

SS

.....................................

22

GRC

34

.......................................

22

GRC

3

4S

S

...................................

22

GRC58

.......................................

22

GRC58S

S

...................................

22

G

R

CC

......................................

332

GRCC

3

4

.....................................

22

GRCC58

.....................................

22

GRD

3

4I

.....................................

23

GRD58

......................................

23

G

RDA

SS

HDPER

S

........................

7

2

GRDS

34

.....................................

23

GRDS58

.....................................

23

GRDSTD1.

25

..............................

86

G

RDTE

S

TPI

N

...........................

25

9

GRNTAG

60

7PK1

0

.............

7

6

&

2

4

7

G

RNTA

G

DN

D

.............................

7

6

GS1062122A1

/4

.......................

1

07

GS1062122C3

/

8

.......................

1

07

GS1062182A1

/4

.......................

1

07

GS1062182C3

/

8

.......................

1

07

GS1062242A1

/4

.......................

1

07

GS1062242C3

/

8

.......................

1

07

GS120941213

/

8

.......................

1

05

GS12094122A1

/4

...........

1

06

&

226

GS12094122C3

/

8

.....................

1

06

GS12094182A1

/4

...........

1

06

&

226

GS12094182C3

/

8

.....................

1

06

GS120942413

/

8

.......................

1

05

GS12094242A1

/4

.....................

1

06

GS12094242C3

/

8

.....................

1

06

GS12094613

/

8

.........................

1

05

GS121

/

0

P

................................

285

GS122

/

0

P

................................

285

GS1

225

CM

P

.............................

285

GS122R

...................................

R

285

GS122SR

.................................

R

285

GS123

/

0

P

................................

285

GS124

/

0

P

................................

285

GS124R

...................................

R

285

GS126R

...................................

R

285

GS14030102A1

/4

.....................

1

06

GS1403012R13

/

8

.....................

1

05

GS14030162A1

/4

.....................

1

06

GS14030242A1

/4

.....................

1

06

GS1403024R13

/

8

.....................

1

05

GS140306R13

/

8

.......................

1

05

GS34062122A1

/4

.....................

1

06

GS34062122C3

/

8

.....................

1

06

GS34062182A1

/4

.....................

1

06

GS34062182C3

/

8

.....................

1

06

GS34062242A1

/4

.....................

1

06

GS34062242C3

/

8

.....................

1

06

GS34062302A1

/4

.....................

1

06

GS34062302C3

/

8

.....................

1

06

GS341

/

0

P

................................

285

GS342

/

0

P

................................

285

GS

3

4

25

CM

P

.............................

285

GS342R

...................................

R

285

GS342SR

.................................

R

285

GS343

/

0

P

................................

285

GS344

/

0

P

................................

285

GS344R

...................................

R

285

GS345CMY

...............................

Y

285

GS346R

...................................

R

285

GS438070BF1014KIT

................

T

1

07

GS5806215.188PTM

W

..............

1

05

GS581

/

0

P

................................

285

GS58101TIE

............................

1

07

GS582

/

0

P

................................

285

GS5825CM

P

.............................

285

GS582R

...................................

R

285

GS582SR

.................................

R

285

GS583

/

0

P

................................

285

GS584

/

0

P

................................

285

GS584R

...................................

R

285

GS585CMY

...............................

Y

285

GS586R

...................................

R

285

GT341/0K

................................

K

286

GT342/0K

................................

K

286

GT

3

4

25

CM

D

............................

286

GT342K

...................................

K

286

GT342SK

.................................

K

286

GT343/0K

................................

K

286

GT

3

4

35

CM

D

............................

286

GT

3

4

3

CM

D

..............................

286

GT344/0K

................................

K

286

GT344K

...................................

K

286

GT346K

...................................

K

286

GT581/0K

................................

K

286

GT582/0K

................................

K

286

GT5825CM

D

............................

286

GT582K

...................................

K

286

GT582SK

.................................

K

286

GT583/0K

................................

K

286

GT584/0K

................................

K

286

GT584K

...................................

K

286

GT586K

...................................

K

286

GTKIT

300

................................

25

9

GTKIT

500

................................

25

9

H

AAJC1

/2

................................

148

H

AAJC8

...................................

148

H

B1

/

0B

....................................

28

7

H

B1MM

C

.................................

28

7

H

B2

/

0B

....................................

28

7

H

B

25

CMB

................................

28

7

H

B

2

B

.......................................

28

7

H

B

2S

B

.....................................

28

7

H

B3

/

0B

....................................

28

7

H

B

35

CMB

................................

28

7

H

B

3

CMB

..................................

28

7

H

B4

/

0B

....................................

28

7

H

B

5C

MB

..................................

28

7

H

B

6

B

.......................................

28

7

H

B7

5C

M

C

................................

28

7

H

CAJC1

/2

................................

148

H

CAJC8

...................................

148

H

D1

/

0B

...................................

28

7

H

D1MM

C

.................................

28

7

H

D2

/

0B

...................................

28

7

H

D

25

CMB

................................

28

7

HD2A

......................................

A

28

7

HD2SA

....................................

A

28

7

H

D3

/

0B

...................................

28

7

H

D

35

CMB

................................

28

7

H

D

3

CMB

..................................

28

7

H

D4

/

0B

...................................

28

7

HD4A

......................................

A

28

7

H

D

5C

MB

..................................

28

7

HD6A

......................................

A

28

7

HD6SA

....................................

A

28

7

H

D7

5C

M

C

................................

28

7

H

SC1

00

...................................

22

4

H

SC1

00

C

.................................

22

4

H

SC1

00

CR

56

...........................

225

H

SC1

00

R

56

.............................

225

H

SC1

50

...................................

22

4

H

SC1

50

C

.................................

22

4

H

SC1

50

CR

56

...........................

225

H

SC1

50

R

56

.............................

225

H

T1

/

0B

....................................

289

H

T1

3

1LC

.................................

11

6

H

T2

/

0B

....................................

289

H

T

25

CMB

................................

289

HT2A

.......................................

A

289

HT2SA

.....................................

A

289

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

398

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

H

T3

/

0B

....................................

289

H

T

35

CMB

................................

289

H

T

3

CMB

..................................

289

H

T4

/

0B

....................................

289

HT4A

.......................................

A

289

H

T

5

1L

.....................................

11

6

H

T

5C

M

C

..................................

289

HT6A

.......................................

A

289

H

U1

/

0B

...................................

289

H

U2

/

0B

...................................

289

HU25

CMB

................................

289

H

U3

/

0B

...................................

289

HU35

CMB

................................

289

HU3

CMB

..................................

289

H

U4

/

0B

...................................

289

HU5C

M

C

..................................

289

IBTD

.........................................

77

IP

062

1

520

.

5

M

O

T

O

...................

226

IRR

G

RDKIT1

..............................

37

IRRGRDKIT

2

..............................

37

JXL181

....................................

3

1

5

JXL1812C1

/4

............................

3

1

5

JXL1812C3

/

8

............................

3

1

5

JXL1812

D

................................

3

1

5

JXL1813

/

8

...............................

3

1

5

JXL

3

1

6

1

..................................

3

1

5

JXL

3

1

6

1

2D

..............................

3

1

5

L

AB1

2

1

06

X

O

............................

2

4

2

L

ABA4

2

A

2

GKCGB

.....................

2

4

2

L

ABB4

2

A

2

GKCGB

.....................

2

4

2

L

ABKT1

2U

GBA

S

.......................

22

1

L

ABKT18UGBA

S

.......................

22

1

L

BJ1

/

0181B

.............................

298

L

BJ2

/

0181B

.............................

298

L

BJ2

/

03161B

............................

298

L

BJ2181B

................................

298

L

BJ2S181B

...............................

298

L

BJ3

/

0181B

.............................

298

L

BJ3

/

03161B

............................

298

L

BJ4

/

0181B

.............................

298

L

BJ4

/

03161B

............................

298

L

BJ4181B

................................

298

L

BJ6181B

................................

298

L

E1

/

0141B

...............................

2

9

7

L

E1

/

0181B

...............................

2

9

7

L

E1MM1

22C

.............................

2

9

7

L

E1MM382C

.............................

2

9

7

L

E1MM71

62

C

...........................

2

9

7

L

E2

/

0141B

...............

1

2

5, 1

3

4, 1

3

7,

.....................................

2

97

&

32

1

L

E2

/

0181B

...............................

2

9

7

L

E2181B

..................................

2

9

7

L

E

25

CM141.

25

B

.......................

2

9

7

L

E

25

CM141.

5

B

.........................

2

9

7

L

E

25

CM141B

............................

2

9

7

L

E

2S

141B

.......

1

2

5, 1

3

4, 1

3

7

&

32

1

L

E2S181B

................................

2

9

7

L

E3

/

0141B

...............................

2

9

7

L

E3

/

03161B

.............................

2

9

7

L

E

35

CM141.

25

B

.......................

2

9

7

L

E

35

CM141B

............................

2

9

7

L

E35CM381B

............................

2

9

7

L

E

3

CM141.

25

B

.........................

2

9

7

L

E

3

CM141.

5

B

...........................

2

9

7

L

E

3

CM141B

.............................

2

9

7

L

E4

/

0141.25B

..........................

2

9

7

L

E4

/

0141.5B

............................

2

9

7

L

E4

/

0141B

...............

1

2

5, 1

3

4, 1

3

7,

.....................................

2

97

&

32

1

L

E4

/

03161B

.............................

2

9

7

L

E4181B

..................................

2

9

7

L

E

5C

M141.

5

B

...........................

2

9

7

L

E

5

CM14

2

B

.............................

2

9

7

L

E5CM381.5B

...........................

2

9

7

L

E5CM381B

.............................

2

9

7

L

E5CM382C

.............................

2

9

7

L

E6181B

..................................

2

9

7

L

E7

5

CM14

2

C

............................

2

9

7

L

E75CM381.5C

.........................

2

9

7

L

E75CM382C

............................

2

9

7

L

I2

/

014

2

.......................

118 & 245

L

IR18

..............................

92

&

2

4

5

LIR18KIT

.........................

T

92

&

2

4

5

L

IR

24

..............................

92

&

2

4

5

LIR24KIT

.........................

T

92

&

2

4

5

L

IR

36

..............................

92

&

2

4

5

LIR36KIT

.........................

T

92

&

2

4

5

L

IR7

2

..............................

92

&

2

4

5

LIR72KIT

.........................

T

92

&

2

4

5

L

P9

.........................................

33

1

L

RCSS3

/

16X1

2

.........................

1

67

L

RCSS3

/

16X8

...........................

1

67

L

W4B-1

00

................................

14

5

L

W4S-1

00

................................

14

3

L

W

5

B-1

00

................................

14

5

L

W

5

S-1

00

................................

14

3

L

W

6

B-1

00

................................

14

5

L

W

6

S-1

00

................................

14

3

L

W8S-100

................................

14

3

M

1-1

0O

Z-B

..............................

1

5

9

M

1-1

0O

Z-

G

..............................

1

5

9

M

1-1

0O

Z-L

..............................

1

5

9

M

1-1

0O

Z-

W

.............................

1

5

9

MC

BR

S

H1

................................

327

MC

BR

S

H

2

................................

327

M

CSPD150

/

400

........................

327

M

CSPD25

/

115

..........................

327

MCT

........................................

T

11

5

M

CT81

/

0

.................................

11

5

M

H1

........................................

328

M

H

2

........................................

328

M

H

3

........................................

328

MH4

........................................

328

MLDSLR

...................................

R

326

M

OBGRDSTK58

2

........................

38

M

OBGRDSTK58

3

........................

38

M

S1

03

S-1

00

............................

14

2

M

S1

06

S-1

00

............................

14

2

M

S108S-100

............................

14

2

M

S41

2

S-1

00

............................

14

2

M

S44S-1

00

..............................

14

2

M

S4

6

S-1

00

..............................

14

2

M

S48S-100

..............................

14

2

MS

H

C

1

....................................

32

9

MS

H

C2

....................................

32

9

MSKIT

.....................................

T

32

9

MS

KITH

S

V

S

.............................

32

9

N

4

20

B-1

00

..............................

14

5

N

4

20

S-1

00

..............................

144

N

518B-100

..............................

14

5

N

518S-100

..............................

144

N

518SBON-10

..........................

144

N6

1

6

B-1

00

..............................

14

5

N6

1

6

S-1

00

..............................

144

N

813S-50

................................

144

NOOXCLR

................................

R

148

NU

WT

U

BE11

5

..........................

323

NU

WT

U

BE1

5

............................

323

NU

WT

U

BE1

50

..........................

323

NU

WT

U

BE

200

..........................

323

NU

WT

U

BE

25

............................

323

NU

WT

U

BE

250

..........................

323

NU

WT

U

BE

32

............................

323

NUWTUBE45

............................

323

NU

WT

U

BE

65

............................

323

NU

WT

U

BE9

0

............................

323

O

XL141

...................................

3

14

O

XL141.

5

................................

3

14

O

XL141.

52

B

.............................

3

14

O

XL141.

52

C

.............................

3

14

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

3

99

399

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

O

XL141.

52D

............................

3

14

O

XL141

2

B

...............................

3

14

O

XL141

2

C

...............................

3

14

O

XL141

2D

...............................

3

14

O

XL14

22

B

...............................

3

14

O

XL14

22

C

...............................

3

14

O

XL14

22D

...............................

3

14

OXL181

...................................

3

14

OXL1812B

...............................

3

14

OXL1812C

...............................

3

14

OXL1812

D

...............................

3

14

O

XL

3

1

6

1

.................................

3

14

O

XL

3

1

6

1

2

B

..............................

3

14

O

XL

3

1

6

1

2C

..............................

3

14

O

XL

3

1

6

1

2D

.............................

3

14

OXL381.5

................................

3

14

OXL381.52B

.............................

3

14

OXL381.52C

.............................

3

14

OXL381.52

D

............................

3

14

OXL38

2

...................................

3

14

OXL3822B

...............................

3

14

OXL3822C

...............................

3

14

OXL3822

D

...............................

3

14

P

B1

/

01

/

0B

...............................

2

7

P

B1

/

02B

..................................

2

7

P

B1

/

02SB

................................

2

7

P

B1

/

04B

..................................

2

7

P

B1

/

06B

..................................

2

7

P

B1

/

06SB

................................

2

7

P

B1

/

08SB

................................

2

7

P

B2

/

01

/

0B

...............................

2

7

P

B2

/

02

/

0B

...............................

2

7

P

B2

/

02B

..................................

2

7

P

B2

/

02SB

................................

2

7

P

B2

/

04B

..................................

2

7

P

B2

/

06B

..................................

2

7

P

B2

/

06SB

................................

2

7

P

B2

/

08SB

................................

2

7

P

B

22

B

.....................................

2

7

P

B

2

4B

.....................................

2

7

P

B

26

B

.....................................

2

7

P

B

26

SB

...................................

2

7

P

B28SB

...................................

2

7

P

B

2S2S

B

..................................

2

7

P

B4

/

01

/

0B

...............................

2

7

P

B4

/

02

/

0B

...............................

2

7

P

B4

/

02B

..................................

2

7

P

B4

/

02SB

................................

2

7

P

B4

/

04

/

0B

...............................

2

7

P

B4

/

04B

..................................

2

7

P

B4

/

06B

..................................

2

7

P

B4

/

06SB

................................

2

7

P

B4

/

08SB

................................

2

7

PB44B

.....................................

2

7

P

B4

6

B

.....................................

2

7

P

B4

6

SB

...................................

2

7

P

B48SB

...................................

2

7

P

B

66

B

.....................................

2

7

PS2S2S

M

.................................

278

PS

44M

.....................................

278

PS

4

S

4

S

M

.................................

278

P

S

66

L

......................................

278

P

S

6

S

6

SL

..................................

278

P

S88L

......................................

278

P

S8S6SL

..................................

1

2

9

P

S8S8SL

........................

129 & 278

P

SM4644C2

/

0

..........................

1

0

1

P

SM4666C1

/

0

S

........................

1

0

1

P

SM61066C4

/

0

S

.......................

1

0

1

P

T1

/

01

/

0B

...............................

278

P

T1

/

02B

..................................

278

P

T1

/

02SB

................................

278

P

T1

/

04B

..................................

278

P

T1

/

06B

..................................

278

P

T1

/

06SB

................................

278

P

T1

/

08B

..................................

278

P

T1

/

08SB

................................

278

P

T2

/

01

/

0B

...............................

278

P

T2

/

02

/

0B

...............................

278

P

T2

/

02B

..................................

278

P

T2

/

02SB

................................

278

P

T2

/

04B

..................................

278

P

T2

/

06B

..................................

278

P

T2

/

06SB

................................

278

P

T2

/

08B

..................................

278

P

T2

/

08SB

................................

278

P

T

22

B

.....................................

278

P

T

22S

B

...................................

278

P

T

2

4B

.....................................

278

P

T

26

B

.....................................

278

P

T

26

SB

...................................

278

P

T28B

.....................................

278

P

T28SB

...................................

278

P

T

2S2S

B

..................................

278

P

T3

/

01

/

0B

...............................

278

P

T3

/

02

/

0B

...............................

278

P

T3

/

02B

..................................

278

P

T3

/

02SB

................................

278

P

T3

/

03

/

0B

...............................

278

P

T3

/

04B

..................................

278

P

T3

/

06B

..................................

278

P

T3

/

06SB

................................

278

P

T3

/

08B

..................................

278

P

T3

/

08SB

................................

278

P

T4

/

01

/

0B

...............................

278

P

T4

/

02

/

0B

...............................

278

P

T4

/

02B

..................................

278

P

T4

/

02SB

................................

278

P

T4

/

03

/

0B

...............................

278

P

T4

/

04

/

0B

...............................

278

P

T4

/

04B

..................................

278

P

T4

/

06B

..................................

278

P

T4

/

06SB

................................

278

P

T4

/

08B

..................................

278

P

T4

/

08SB

................................

278

PT44B

.....................................

278

P

T4

6

B

.....................................

278

P

T4

6

SB

...................................

278

P

T48B

.....................................

278

P

T48SB

...................................

278

P

T

66

B

.....................................

278

P

T8S8SB

..................................

1

2

9

R

41

50

A

4

...................................

74

R

41

50

S

3

....................................

74

R

4

200

S

5

....................................

74

R

A

SP

.......................................

326

RB12A

...........................

A

1

23

&

1

2

9

R

B1

2

B

...........................

1

23

&

1

2

9

R

B31

/

0B

..................................

305

R

B32

/

0B

..................................

305

R

B

32

B

.....................................

305

R

B

32

SB

...................................

305

R

B33

/

0B

..................................

305

R

B34

/

0B

..................................

305

R

B

3

4B

.....................................

305

R

B

36

B

.....................................

305

R

B3GA8SX5

...................

1

30

&

19

6

R

B41

/

0B

..................................

305

R

B42

/

0B

..................................

305

R

B4

2

B

.....................................

305

R

B4

2S

B

...................................

305

R

B43

/

0B

..................................

305

R

B44

/

0B

..................................

305

RB44B

.....................................

305

R

B4

6

B

.....................................

305

R

B4GA

32

X

5

.............................

19

6

R

B51

/

0B

..................................

305

R

B52

/

0B

..................................

305

R

B

52

B

.....................................

305

R

B

52

SB

...................................

305

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

400

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

R

B53

/

0B

..................................

305

R

B54

/

0B

..................................

305

RB54B

.....................................

305

R

B

56

B

.....................................

305

R

B5GA28X10

...........................

19

6

R

B

5

GA

2

TX

5

.............................

19

6

R

B61

/

0B

..................................

305

R

B62

/

0B

..................................

305

R

B

62

B

.....................................

305

R

B

62

SB

...................................

305

R

B63

/

0B

..................................

305

R

B64

/

0B

..................................

305

R

B

6

4B

.....................................

305

R

B

66

B

.....................................

305

R

B6GA4

/

0X15

..........................

19

6

R

E31

/

0B

..................................

306

R

E32

/

0B

..................................

306

R

E

32

B

.....................................

306

R

E

32

SB

...................................

306

R

E33

/

0B

..................................

306

R

E34

/

0B

..................................

306

R

E

3

4B

.....................................

306

R

E

36

B

.....................................

306

R

E41

/

0B

..................................

306

R

E42

/

0B

..................................

306

R

E4

2

B

.....................................

306

R

E4

2S

B

...................................

306

R

E43

/

0B

..................................

306

R

E44

/

0B

..................................

306

RE44B

.....................................

306

R

E4

6

B

.....................................

306

R

E51

/

0B

..................................

306

R

E52

/

0B

..................................

306

R

E

52

B

.....................................

306

R

E

52

SB

...................................

306

R

E53

/

0B

..................................

306

R

E54

/

0B

..................................

306

RE54B

.....................................

306

R

E

56

B

.....................................

306

R

E61

/

0B

..................................

306

R

E62

/

0B

..................................

306

R

E

62

B

.....................................

306

R

E

62

SB

...................................

306

R

E63

/

0B

..................................

306

R

E64

/

0B

..................................

306

R

E

6

4B

.....................................

306

R

E

66

B

.....................................

306

RE7L1/0K

................................

K

306

RE7L2/0K

................................

K

306

RE7L2K

...................................

K

306

RE7L2SK

..................................

K

306

RE7L3/0K

................................

K

306

RE7L4/0K

................................

K

306

RE7L4K

...................................

K

306

RE7L6K

...................................

K

306

RGBH141.519.25A

......................

A

66

RGBH141.523.25A

......................

A

66

RGBH141.535.25A

......................

A

66

R

GBH14119.

25

................

66

&

2

4

6

R

GBH141

23

.

25

................

66

&

2

4

6

R

GBH141

35

.

25

................

66

&

2

4

6

R

GBHKIT14119.

25

...........

6

7

&

2

4

6

R

GBHKIT141

23

.

25

...........

6

7

&

2

4

6

R

GBHKIT141

35

.

25

...........

6

7

&

2

4

6

RGBV145836A

..................

A

6

8 & 246

RGBV145872A

..................

A

6

8 & 246

RGBVKIT145836A

............

A

6

8 & 246

RGBVKIT145872A

............

A

6

8 & 246

RGJ67G1082AKIT

.....................

T

2

4

7

R

HB

O

B

6

4S-1

0

..........................

14

2

R

HB

O

B

65

S-1

0

..........................

14

2

RMVH1/0-WEB-K

......................

K

3

1

0

RMVH1-WEB-K

.........................

K

3

1

0

RMVH2/0-WEB-K

......................

K

3

1

0

RMVH2-WEB-K

.........................

K

3

1

0

RMVH4/0-WEB-K

......................

K

3

1

0

RMVH4-WEB-K

.........................

K

3

1

0

RMVL1/0-WEB-K

......................

K

3

11

RMVL1-WEB-K

.........................

K

3

11

RMVL2/0-WEB-K

......................

K

3

11

RMVL2-WEB-K

.........................

K

3

11

RMVL4/0-WEB-K

......................

K

3

11

RMVL4-WEB-K

.........................

K

3

11

RMVR1/0-WEB-K

......................

K

3

11

RMVR1-WEB-K

.........................

K

3

11

RMVR2/0-WEB-K

......................

K

3

11

RMVR2-WEB-K

.........................

K

3

11

RMVR4/0-WEB-K

......................

K

3

11

RMVR4-WEB-K

.........................

K

3

11

R

O31/0

Q

.................................

307

R

O32/0

Q

.................................

307

RO32

B

.....................................

307

RO32

SB

...................................

307

R

O33/0

Q

.................................

307

R

O34/0

Q

.................................

307

RO3

4B

.....................................

307

RO36

B

.....................................

307

R

O38SB

...................................

1

2

9

R

O41/0

Q

.................................

307

R

O42/0

Q

.................................

307

RO

4

2

B

.....................................

307

RO

4

2

SB

...................................

307

R

O43/0

Q

.................................

307

R

O44/0

Q

.................................

307

RO

44B

.....................................

307

RO

4

6

B

.....................................

307

R

O48SB

...................................

1

2

9

R

O51/0

Q

.................................

307

R

O52/0

Q

.................................

307

RO52

B

.....................................

307

RO52

SB

...................................

307

R

O53/0

Q

.................................

307

R

O54/0

Q

.................................

307

RO5

4B

.....................................

307

RO56

B

.....................................

307

R

O58SB

...................................

1

2

9

R

O6L1

/

0B

................................

307

R

O6L2

/

0B

................................

307

RO6

L

2

B

...................................

307

RO6

L

2

SB

.................................

307

R

O6L3

/

0B

................................

307

R

O6L4

/

0B

................................

307

RO6

L4B

...................................

307

RO6

L

6

B

...................................

307

R

P31

/

0B

..................................

308

R

P32

/

0B

..................................

308

R

P

32

B

.....................................

308

R

P

32

SB

...................................

308

R

P33

/

0B

..................................

308

R

P34

/

0B

..................................

308

R

P

3

4B

.....................................

308

R

P

36

B

.....................................

308

R

P38SB

...................................

1

2

9

R

P41

/

0B

..................................

308

R

P42

/

0B

..................................

308

R

P43

/

0B

..................................

308

R

P44

/

0B

..................................

308

RP4L2A

...................................

A

308

RP4L2SA

..................................

A

308

RP4L4A

...................................

A

308

RP4L6A

...................................

A

308

RP4L8SA

..................................

A

1

2

9

R

P51

/

0B

..................................

308

R

P52

/

0B

..................................

308

R

P53

/

0B

..................................

308

R

P54

/

0B

..................................

308

R

P6L1

/

0B

................................

308

R

P6L2

/

0B

................................

308

R

P6L3

/

0B

................................

308

R

P6L4

/

0B

................................

308

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

0

1

401

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

RPLFLT

....................................

T

325

R

S31

/

0

P

..................................

30

9

R

S32

/

0

P

..................................

30

9

R

S

32P

.....................................

30

9

R

S

32

S

P

...................................

30

9

R

S33

/

0

P

..................................

30

9

R

S34

/

0

P

..................................

30

9

R

S

3

4

P

.....................................

30

9

R

S

36P

.....................................

30

9

R

S41

/

0

P

..................................

30

9

R

S42

/

0

P

..................................

30

9

RS

4

2P

.....................................

30

9

RS

4

2SP

...................................

30

9

R

S43

/

0

P

..................................

30

9

R

S44

/

0

P

..................................

30

9

RS

44

P

.....................................

30

9

R

S4

6P

.....................................

30

9

R

S51

/

0

P

..................................

30

9

R

S52

/

0

P

..................................

30

9

R

S

52P

.....................................

30

9

R

S

52

S

P

...................................

30

9

R

S53

/

0

P

..................................

30

9

R

S54

/

0

P

..................................

30

9

RS5

4

P

.....................................

30

9

R

S

56P

.....................................

30

9

R

S61

/

0

P

..................................

30

9

R

S62

/

0

P

..................................

30

9

R

S

62P

.....................................

30

9

R

S

62

S

P

...................................

30

9

R

S63

/

0

P

..................................

30

9

R

S64

/

0

P

..................................

30

9

R

S

6

4

P

.....................................

30

9

R

S

66P

.....................................

30

9

R

S7L1

/

0B

................................

30

9

R

S7L2

/

0B

................................

30

9

RS

7L

2

B

...................................

30

9

RS

7L

2S

B

..................................

30

9

R

S7L3

/

0B

................................

30

9

R

S7L4

/

0B

................................

30

9

RS

7L4B

...................................

30

9

R

S7L

6

B

...................................

30

9

R

T1

/

01

/

0B

...............................

2

79

R

T1

/

02B

..................................

2

79

R

T1

/

02SB

................................

2

79

R

T1

/

04B

..................................

2

79

R

T1

/

06B

..................................

2

79

R

T1MM1

/

0B

.............................

2

79

R

T1MM1MM

C

...........................

2

79

R

T1MM2

/

0B

.............................

2

79

R

T1MM

25

CMB

..........................

2

79

R

T1MM

35

CMB

..........................

2

79

R

T1MM

3

CMB

...........................

2

79

R

T1MM4

/

0B

.............................

2

79

R

T1MM

5C

M

C

...........................

2

79

R

T1MM7

5C

M

C

..........................

2

79

R

T2

/

01

/

0B

...............................

2

79

R

T2

/

02

/

0B

...............................

2

79

R

T2

/

02B

..................................

2

79

R

T2

/

02SB

................................

2

79

R

T2

/

04B

..................................

2

79

R

T2

/

06B

..................................

2

79

R

T

22

B

.....................................

2

79

R

T

22S

B

...................................

2

79

R

T

2

4B

.....................................

2

79

R

T25CM1

/

0B

............................

2

79

R

T25CM2

/

0B

............................

2

79

R

T

25

CM

25

CMB

........................

2

79

R

T

25

CM

2

B

...............................

2

79

R

T25CM3

/

0B

............................

2

79

R

T25CM4

/

0B

............................

2

79

R

T

26

B

.....................................

2

79

R

T

2S2S

B

.................................

2

79

R

T3

/

01

/

0B

...............................

2

79

R

T3

/

02

/

0B

...............................

2

79

R

T3

/

02B

..................................

2

79

R

T3

/

02SB

................................

2

79

R

T3

/

03

/

0B

...............................

2

79

R

T3

/

04B

..................................

2

79

R

T3

/

06B

..................................

2

79

R

T35CM1

/

0B

............................

2

79

R

T35CM2

/

0B

............................

2

79

R

T

35

CM

25

CMB

........................

2

79

R

T

35

CM

2

B

...............................

2

79

R

T35CM3

/

0B

............................

2

79

R

T

35

CM

35

CMB

........................

2

79

R

T

35

CM

3

CMB

..........................

2

79

R

T35CM4

/

0B

............................

2

79

R

T3CM1

/

0B

.............................

2

79

R

T3CM2

/

0B

.............................

2

79

R

T

3

CM

25

CMB

..........................

2

79

R

T

3

CM

2

B

.................................

2

79

R

T3CM3

/

0B

.............................

2

79

R

T

3

CM

3

CMB

............................

2

79

R

T3CM4

/

0B

.............................

2

79

R

T4

/

01

/

0B

...............................

2

79

R

T4

/

02

/

0B

...............................

2

79

R

T4

/

02B

..................................

2

79

R

T4

/

02SB

................................

2

79

R

T4

/

03

/

0B

...............................

2

79

R

T4

/

04

/

0B

...............................

2

79

R

T4

/

04B

..................................

2

79

R

T4

/

06B

..................................

2

79

RT44B

.....................................

2

79

R

T5CM1

/

0B

.............................

2

79

R

T5CM2

/

0B

.............................

2

79

R

T

5

CM

25

CMB

..........................

2

79

R

T

5

CM

2

B

.................................

2

79

R

T

5

CM

35

CMB

..........................

2

79

R

T

5

CM

3

CMB

............................

2

79

R

T5CM4

/

0B

.............................

2

79

R

T

5C

M

5C

MB

............................

2

79

R

T

66

B

.....................................

2

79

R

T75CM1

/

0B

............................

2

79

R

T75CM2

/

0B

............................

2

79

R

T7

5

CM

25

CMB

........................

2

79

R

T7

5

CM

35

CMB

........................

2

79

R

T7

5

CM

3

CMB

..........................

2

79

R

T75CM4

/

0B

............................

2

79

R

T7

5C

M

5C

M

C

..........................

2

79

R

T7

5C

M7

5C

M

C

........................

2

79

S

11

0

.........................................

2

1

S

1

5C

.........................................

2

1

S3

41

0

.......................................

2

1

S3

41

0

SS

3

..................................

2

1

S3

4

5C

.......................................

2

1

S

348

.........................................

2

1

S

5810

.......................................

2

1

S

5810SS

3

..................................

2

1

S

58

2

.........................................

2

1

S

582

C

.......................................

2

1

S

58

3

.........................................

2

1

S

583

C

.......................................

2

1

S

585

.........................................

2

1

S

585

C

.......................................

2

1

S

585SS

3

....................................

2

1

S

588

.........................................

2

1

S

588SS

3

....................................

2

1

SCGC

.......................................

202

S

EGR10WG2

/

0

...........................

35

SEGR10WG2T

............................

T

35

S

EGR10WG4

/

0

...........................

35

S

EGR20WG2

/

0

...........................

35

SEGR20WG2T

............................

T

35

S

EGR20WG4

/

0

...........................

35

S

EGR30WG2

/

0

...........................

35

SEGR30WG2T

............................

T

35

S

EGR30WG4

/

0

...........................

35

S

EGR40WG2

/

0

...........................

35

SEGR40WG2T

............................

T

35

S

EGR40WG4

/

0

...........................

35

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

40

2

402

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

SFBC3KIT

..................................

T

96

S

G

00

1

.....................................

2

1

2

S

G

002

.....................................

2

1

2

S

GR

20

.......................................

85

SG

RX

...............................

26

&

320

S

MGRD58U

................................

23

SMGRD58USHGR

........................

R

23

S

MS

0

1

26

SHWZ-

50

...........

7

3

&

14

6

SO

LAR-S

S

................................

2

1

3

S

RG1

05024

......................

9

1

&

2

4

5

S

RG1

25024

......................

9

1

&

2

4

5

SRG2016K

.................................

K

92

S

RG

20

1

6

KSX

............................

2

4

5

SSAA

...............................

A

7

6

&

232

SSAAKIT

..........................

T

7

6

&

232

SS

ATM

SC2

...............................

168

S

SBC1

2

-

50

...............................

236

S

SBC

23

-

50

...............................

236

S

SBC

3

4-

50

...............................

236

S

SBC4

5

-

50

...............................

236

S

SBC

56

-

50

...............................

236

S

SBC

6

7-

50

...............................

236

S

SC25

/

875

...............................

23

1

SSCUEL90141.5EXT

....................

T

8

3

SSCUEL90141.5INT

....................

T

8

3

S

SC

U

EL9

0

141EXT

.......................

8

3

SSCUEL90141INT

.......................

T

8

3

S

SC

U

EL9

0

14

2

EXT

.......................

8

3

SSCUEL90142INT

.......................

T

8

3

SSCU

PL141

................................

8

3

SSCU

PL141.

5

.............................

8

3

S

SC

U

PL14

2

................................

8

3

SSCU

PLHV141

............................

84

SSCU

PLHV141.

5

.........................

84

S

SC

U

PLHV14

2

............................

84

SSDCAA

...................................

A

236

S

SDCS

O

..................................

236

S

SGC.75

/

1-O

D

.........................

23

1

S

SGC1.00

/

1.625-O

D

.................

23

1

S

SGC1.625

/

2.375-O

D

...............

23

1

S

SGC2.375

/

3.5-O

D

...................

23

1

S

SS

6

.......................................

33

1

SSSC

1

.....................................

1

57

SSSC2

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1

57

S

W4S-1

00

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14

3

S

W

5

S-1

00

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14

3

S

W

6

S-1

00

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14

3

S

W8S-100

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14

3

S

XL141

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3

14

S

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5

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3

14

S

XL141.

52

B

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3

14

S

XL141.

52

C

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3

14

S

XL141.

52D

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3

14

S

XL141

2

B

................................

3

14

S

XL141

2C

................................

3

14

S

XL141

2D

................................

3

14

S

XL14

22

B

................................

3

14

S

XL14

22C

................................

3

14

S

XL14

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................................

3

14

S

XL181

....................................

3

14

S

XL1812B

................................

3

14

S

XL1812

C

................................

3

14

S

XL1812

D

................................

3

14

S

XL

3

1

6

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..................................

3

14

S

XL

3

1

6

1

2

B

..............................

3

14

S

XL

3

1

6

1

2C

..............................

3

14

S

XL

3

1

6

1

2D

..............................

3

14

S

XL381.5

.................................

3

14

S

XL381.52B

.............................

3

14

S

XL381.52C

.............................

3

14

S

XL381.52

D

.............................

3

14

S

XL38

2

....................................

3

14

S

XL3822B

................................

3

14

S

XL3822

C

................................

3

14

S

XL3822

D

................................

3

14

T

B1B

C

...........................

1

20

&

200

T

B

C

T

C

.....................................

1

22

T

B

GC

4

SCS

.....................

1

23

&

226

T

B

GC

4

SCSSS

.................

1

23

&

226

T

CEP4X

3

.................................

223

TC

EP4X4

.................................

223

TC

EP4X4H

S

.............................

223

TC

LI414DB

....................

118 & 129

T

C

U

BS1

2

.................................

180

T

CUBS38

.................................

180

T

CUBS58

.................................

180

T

C

U

B

U

1

2

I

................................

179

T

CUBU38I

................................

179

T

CUBU58I

................................

179

T

D

G

RDM

...................................

19

T

GB1825.5CC

S

...........................

6

9

T

GBI14

2

1

0

TGB

..........................

6

4

TGBI14210TGBKT

......................

T

65

T

GBI14

2

1

2

TGB

..........................

6

4

TGBI14212TGBKT

......................

T

65

T

GBI14

26

TGB

............................

6

4

TGBI1426TGBKT

........................

T

65

T

GBI1441

2

TMGB

........................

62

TGBI14412TMGBKT

....................

T

63

T

GBI144

20

TMGB

........................

62

TGBI14420TMGBKT

....................

T

63

T

GBI144

2

4TMGB

........................

62

TGBI14424TMGBKT

....................

T

63

T

GBIP14

2

1

0

TGB

........................

6

4

T

GBIP14

2

1

2

TGB

........................

6

4

T

GBIP14

26

TGB

..........................

6

4

T

GBIP1441

2

TMGB

......................

62

T

GBIP144

20

TMGB

......................

62

T

GBIP144

2

4TMGB

......................

62

TG

P1M

C

I

...................................

96

TOO

LB

O

X

................................

33

1

TOOLKIT

.................................

T

332

T

R

C

H

D

....................................

325

T

S

O

........................................

233

T

SOC.75

/

1.75

..........................

233

T

SOC2

/

2.75

.............................

233

T

SOC3

/

3.75

.............................

233

T

SOC4

/

4.75

.............................

233

T

SOC5

/

5.75

.............................

233

T

SOC6

/

6.75

.............................

233

T

SOCINS.75

/

1.75

.....................

23

4

T

SOCINS2

/

2.75

........................

23

4

T

SOCINS3

/

3.75

........................

23

4

T

SOCINS4

/

4.75

........................

23

4

T

SOCINS5

/

5.75

........................

23

4

T

SOCINS6

/

6.75

........................

23

4

T

SOCSI1.25

/

1.75

.....................

235

T

SOCSI2

/

2.75

..........................

235

T

SOCSI3

/

3.75

..........................

235

T

SOCSI4

/

4.75

..........................

235

T

SOCSI5

/

5.75

..........................

235

T

SOCSI6

/

6.75

..........................

235

T

S

O

IN

S

...................................

23

4

T

S

O

M

......................................

233

T

S

O

MIN

S

.................................

23

4

T

S

O

SI

.....................................

235

U2

19ATR-1

2

.............................

19

0

U2

19ATR-

6

..............................

19

0

U2

19BMTR-1

2

..........................

19

0

U2

19BMTR-

6

............................

19

0

U2

19TR-1

2

..............................

19

0

U2

19TR-

6

................................

19

0

U

BC61411

/

410KIT5

..................

247

U

BC61411

/

4KIT5

.....................

247

U

BC61811

/

410KIT5

..................

2

4

7

U

BC61811

/

4KIT5

.....................

2

4

7

U

BC63211

/

410KIT5

..................

2

4

7

U

BC63211

/

4KIT5

.....................

247

U

BC63811

/

410KIT5

..................

247

UG

KB-

5

...................................

2

41

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

03

403

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

UG

KB-

5

X

.................................

2

41

ULTRAFILL

.................................

36

U

LTRAFILL

25

.............................

36

ULTRAMH1KIT

.........................

T

330

ULTRAMH2KIT

.........................

T

330

ULTRAWRAP

............................

330

UMHDKIT

................................

T

330

UMMHDA

.................................

A

330

U

PC.75

/

1.25

..................

1

25

&

1

34

U

PC1.5

/2

.......................

1

25

&

1

34

U

PC1

0

C

...................................

1

25

U

PC1

2

C

...................................

1

25

U

PC2.5

/3

.......................

1

25

&

1

34

U

PC3.5

/

4

.......................

1

25

&

1

34

U

PC5

/

6

..........................

1

25

&

1

34

U

PC8C

.....................................

1

25

US

11

5

.....................................

323

U

S1

50

.....................................

323

U

S

200

.....................................

323

U

S

25

.......................................

323

U

S

250

.....................................

323

U

S

300

.....................................

323

U

S

32

.......................................

323

U

S4

00

.....................................

323

US

4

5

.......................................

323

U

S

500

.....................................

323

U

S

600

.....................................

323

U

S

65

.......................................

323

U

S7

50

.....................................

323

U

S9

0

.......................................

323

USCARCHARGER

......................

R

322

USCONTROLLER

............

R

2

7

6

&

322

US

LEAD1

5

...............................

322

U

SLEAD

6

.................................

322

USS

XFLR1

................................

2

7

6

U

SSXFLR

2

................................

2

7

6

U

SSXFLR

3

................................

2

7

6

VA1

/

0B

..........................

2

9

0

&

2

91

VA1

/

0V12X30B

.........................

2

91

VA1

/

0V2X4B

............................

2

91

VA1

/

0V4X6B

............................

2

91

VA1

/

0V6X10B

...........................

2

91

VA1MM

C

..................................

2

9

0

VA2

/

0B

..........................

2

9

0

&

2

91

VA2

/

0V12X30B

.........................

2

91

VA2

/

0V2X4B

............................

2

91

VA2

/

0V4X6B

............................

2

91

VA2

/

0V6X10B

...........................

2

91

VA

25

CMB

.................................

2

9

0

VA2B

........................

93

,

2

90

&

2

91

VA

2S

B

...........................

2

9

0

&

2

91

VA

2

SV.

5

X1B

.............................

2

91

VA

2

SV1.

5

X4B

...........................

2

91

VA

2

SV1

2

X

30

B

..........................

2

91

VA

2

SV4X

6

B

..............................

2

91

VA

2

SV

6

X1

0

B

............................

2

91

VA

2

V1.

5

X4B

.............................

2

91

VA

2

V1

2

X

30

B

............................

2

91

VA

2

V4X

6

B

...............................

2

91

VA

2

V

6

X1

0

B

..............................

2

91

VA3

/

0B

..........................

2

9

0

&

2

91

VA3

/

0V12X30B

.........................

2

91

VA3

/

0V2X4B

............................

2

91

VA3

/

0V4X6B

............................

2

91

VA3

/

0V6X10B

...........................

2

91

VA

35

CMB

.................................

2

9

0

VA

3

CMB

..................................

2

9

0

VA4

/

0B

..........................

2

9

0

&

2

91

VA4

/

0V12X30B

.........................

2

91

VA4

/

0V2X4B

............................

2

91

VA4

/

0V4X6B

............................

2

91

VA4

/

0V6X10B

...........................

2

91

VA4B

........................

93

,

2

90

&

2

91

VA4V1.

5

X4B

.............................

2

91

VA4V1

2

X

30

B

............................

2

91

VA4V4X

6

B

...............................

2

91

VA4V

6

X1

0

B

..............................

2

91

VA

5C

MB

..................................

2

9

0

VA

6

B

........................

93

,

2

90

&

2

91

VA

6

BSX

...................................

2

4

5

VA

6

V1.

25

X4B

...........................

2

91

VA

6

V1

2

X

30

B

............................

2

91

VA

6

V4X

6

B

...............................

2

91

VA

6

V

6

X1

0

B

..............................

2

91

VA7

5C

M

C

.................................

2

9

0

VD1

/

0B

....................................

2

9

0

VD1

/

0V1.25X3.5B

.....................

2

9

2

VD2

/

0B

....................................

2

9

0

VD2

/

0V1.25X3.5B

....

1

3

7,

2

9

2

&

32

1

VD2

/

0V2X4B

...........

1

3

7,

2

9

2

&

32

1

VD

25

CMB

................................

2

9

0

VD2B

.......................................

2

9

0

VD

2S

B

.....................................

2

9

0

VD

2

SV1.

25

X4B

........

1

3

7,

2

9

2

&

32

1

VD

2

V1.

25

X4B

..........................

2

9

2

VD3

/

0B

....................................

2

9

0

VD

35

CMB

................................

2

9

0

VD

3

CMB

..................................

2

9

0

VD4

/

0B

....................................

2

9

0

VD4

/

0V1.25X3.5B

....

1

3

7,

2

9

2

&

32

1

VD4

/

0V2X4B

...........

1

3

7,

2

9

2

&

32

1

VD4B

.......................................

2

9

0

VD5CMK

..................................

K

2

9

0

VD

6

B

.......................................

2

9

0

VG1

0

.......................................

33

1

VH1

/

0B

....................................

2

9

3

VH2

/

0B

....................................

2

9

3

VH

25

CMB

................................

2

9

3

VH

2

B

.......................................

2

9

3

VH

2S

B

.....................................

2

9

3

VH3

/

0B

....................................

2

9

3

VH4

/

0B

....................................

2

9

3

VH4B

.......................................

2

9

3

VH

6

B

.......................................

2

9

3

VH

O

61S

Q

MX

..............................

93

VH

O

61S

Q

MXSX

........................

2

4

5

VL1

/

0B

....................................

2

9

3

VL2

/

0B

....................................

2

9

3

VL

25

CMB

.................................

2

9

3

VL

2

B

.......................................

2

9

3

VL

2S

B

.....................................

2

9

3

VL3

/

0B

....................................

2

9

3

VL

35

CMB

.................................

2

9

3

VL

3

CMB

...................................

2

9

3

VL4

/

0B

....................................

2

9

3

VL4B

.......................................

2

9

3

VL

5C

MB

...................................

2

9

3

VL

6

B

.......................................

2

9

3

VR1

/

0B

....................................

2

9

3

VR2

/

0B

....................................

2

9

3

VR

25

CMB

................................

2

9

3

VR2B

.......................................

2

9

3

VR

2S

B

.....................................

2

9

3

VR3

/

0B

....................................

2

9

3

VR

35

CMB

................................

2

9

3

VR

3

CMB

..................................

2

9

3

VR4

/

0B

....................................

2

9

3

VR4B

.......................................

2

9

3

VR

5C

MB

..................................

2

9

3

VR

6

B

.......................................

2

9

3

VT1/0K

....................................

K

2

9

5

VT2/0K

....................................

K

2

9

5

VT25CMK

.................................

K

2

9

5

VT2B

.......................................

2

9

5

VT

2S

B

.....................................

2

9

5

VT3/0K

....................................

K

2

9

5

VT4/0K

....................................

K

2

9

5

VT4B

.......................................

2

9

5

VT

6

B

.......................................

2

9

5

VU1

/

0B

....................................

2

9

5

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

404

Section 7

Indexes

Part N

u

mber In

d

ex

Part Number Page No.

g

Part Number Page No.

g

Part Number Page No.

g

S

ect

io

n 7.1

VU2

/

0B

....................................

2

9

5

VU25CMK

................................

K

2

9

5

V

U2

B

.......................................

2

9

5

V

U2

SB

.....................................

2

9

5

VU3/0K

....................................

K

2

9

5

V

U35

CM

D

................................

2

9

5

VU3CMK

..................................

K

2

9

5

VU4/0K

....................................

K

2

9

5

VU4B

.......................................

2

9

5

V

U5C

M

D

..................................

2

9

5

V

U6

B

.......................................

2

9

5

V

U

7

5C

M

D

................................

2

9

5

W

4B-1

00

.................................

14

5

W

4S-1

00

.................................

14

3

W5

B-1

00

.................................

14

5

W5

S-1

00

.................................

14

3

W6

B-1

00

.................................

14

5

W6

R-1

00

.......................

14

5

&

19

2

W6

R-

50

.........................

14

5

&

19

2

W6

S-1

00

.................................

14

3

W

8R-100

.......................

14

5

&

19

2

W

8R-50

.........................

14

5

&

19

2

W

8S-100

.................................

14

3

W

AVE-SS

03

.............................

2

1

3

W

AVE-TR

0

1

.............................

2

1

3

W

BKT1

......................................

74

W

BKT1H

D

.................................

74

W

BKT1HD

S

................................

74

WBKT1KIT

.................................

T

75

W

BKT

2

......................................

74

W

BKT

3

......................................

74

WBKT4

......................................

74

WP1KIT

...................................

T

2

41

WP3KIT

...................................

T

2

41

WP5KIT

...................................

T

2

41

WRPSLV

..................................

V

325

X

GP1.75

/

3.254

/

0

......................

3

1

6

X

GP2.5

/

2.54

/

0

.........................

3

1

6

X

GP2.5

/

2.55CM

........................

3

1

6

X

GP3.25

/

3.254

/

0

......................

3

1

6

X

GP3.25

/

3.255CM

....................

3

1

6

X

GPBSD1

/

0X2

4

........................

3

19

X

GPBSD2

/

0X1

2

........................

3

19

X

O1/01/0

Q

..............................

280

X

O1/02

Q

.................................

280

X

O1/04

Q

.................................

280

X

O2/01/0

Q

..............................

280

X

O2/02/0

Q

..............................

280

X

O2/02

Q

.................................

280

XO22

B

.....................................

280

XO2

4B

.....................................

280

X

O25CM1/0

Q

...........................

280

X

O25CM2/0

Q

...........................

280

XO2

5CM

2

5CM

Q

........................

280

XO2

5CM

2Q

..............................

280

X

O25CM3/0

Q

...........................

280

X

O25CM4/0

Q

...........................

280

XO2

S

2

SB

.................................

280

X

O3/01/0

Q

..............................

280

X

O3/02/0

Q

..............................

280

X

O3/02

Q

.................................

280

X

O3/03/0

Q

..............................

280

X

O35CM1/0

Q

...........................

280

X

O35CM2/0

Q

...........................

280

XO35

CM

25

CM

Z

........................

280

XO3

5CM

2Q

..............................

280

X

O35CM3

/

0

Z

...........................

280

XO35

CM

35

CM

Z

........................

280

XO35

CM

3

CM

Z

..........................

280

X

O35CM4

/

0

Z

...........................

280

X

O3CM1/0

Q

.............................

280

X

O3CM2/0

Q

.............................

280

XO3

CM

25

CM

Z

..........................

280

XO3

CM

2Q

................................

280

X

O3CM3/0

Q

.............................

280

XO3

CM

3

CM

Z

............................

280

X

O3CM4/0

Q

.............................

280

X

O4/01/0

Q

..............................

280

X

O4/02/0

Q

..............................

280

X

O4/02

Q

.................................

280

X

O4/03/0

Q

..............................

280

X

O4/04/0

Q

..............................

280

XO

44B

.....................................

280

X

O5CM1/0

Q

.............................

280

X

O5CM2

/

0

Z

.............................

280

XO5

CM

25

CM

Z

..........................

280

XO

5CM

2Q

................................

280

X

O5CM3

/

0

Z

.............................

280

XO5

CM

35

CM

Z

..........................

280

XO5

CM

3

CM

Z

............................

280

X

O5CM4

/

0

Z

.............................

280

XO5

CM

5

CM

Z

............................

280

XO66

B

.....................................

280

X

X1

/

01

/

0B

...............................

281

X

X1

/

02B

..................................

281

X

X1

/

04B

..................................

281

X

X2

/

01

/

0B

...............................

281

X

X2

/

02

/

0B

...............................

281

X

X2

/

02B

..................................

281

X

22

B

.....................................

281

X

2

4B

.....................................

281

X

X25CM1

/

0B

............................

281

X

X25CM2

/

0B

............................

281

X

25

CM

25

CMB

........................

281

X

25

CM

2

B

...............................

281

X

X25CM3

/

0B

............................

281

X

X25CM4

/

0B

............................

281

X

2S2S

B

.................................

281

X

X3

/

01

/

0B

...............................

281

X

X3

/

02

/

0B

...............................

281

X

X3

/

02B

..................................

281

X

X3

/

03

/

0B

...............................

281

X

X35CM1

/

0B

............................

281

X

X35CM2

/

0B

............................

281

X

35

CM

25

CMB

........................

281

X

35

CM

2

B

...............................

281

X

X35CM3

/

0B

............................

281

X

35

CM

35

CMB

........................

281

X

35

CM

3

CMB

..........................

281

X

X35CM4

/

0B

............................

281

X

X3CM1

/

0B

..............................

281

X

X3CM2

/

0B

..............................

281

X

3

CM

25

CMB

..........................

281

X

3

CM

2

B

.................................

281

X

X3CM3

/

0B

..............................

281

X

3

CM

3

CMB

............................

281

X

X3CM4

/

0B

..............................

281

X

X4

/

01

/

0B

...............................

281

X

X4

/

02

/

0B

...............................

281

X

X4

/

02B

..................................

281

X

X4

/

03

/

0B

...............................

281

X

X4

/

04

/

0B

...............................

281

XX44B

.....................................

281

X

X5CM1

/

0B

..............................

281

X

X5CM2

/

0B

..............................

281

X

5

CM

25

CM

C

..........................

281

X

5

CM

2

B

.................................

281

X

X5CM3

/

0C

..............................

281

X

5

CM

35

CM

C

..........................

281

X

5

CM

3

CM

C

............................

281

X

X5CM4

/

0C

..............................

281

X

5C

M

5C

M

C

............................

281

X

66

B

.....................................

281

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

05

405

Section 7

Indexes

Ke

y

Word Index

Description Page No.

pg

Description Page No.

pg

Abra

s

ive Pa

d

.............................................

14

7

Acce

ss

Well

s

(

See Ground Access Wells

)

Ada

p

ters

Air Termin

a

l - Flexi

b

le

.................................

17

0

Air Termin

a

l - St

a

n

da

r

d

...............................

1

6

9

Air Termin

a

l - Swivel

...................................

171

An

g

le (Stainless Steel

)

........................

7

6

&

232

An

g

le (SS Down Conductor

)

........................

236

Ada

p

ter Sleeves

........................................

325

A

d

he

s

ive

s

M-1 Str

u

ct

u

r

a

l Se

a

l

a

n

t

................................

1

5

9

R

ubb

e

r

......................................................

1

5

9

Aircraft Ground Rece

p

tacle

.......................

320

Air Terminal

s

Al

u

min

u

m

.................................................

1

6

4

C

o

pp

er

......................................................

1

62

Dec

o

r

a

tive Fini

a

l

.........................................

17

5

Safet

y

Cable

...............................................

1

66

Safety Tip/STAT

..........................................

T

1

65

S

p

ecialt

y

....................................................

1

67

To

wer

.......................................................

230

Anchors

(

Ex

p

ansion

)

................................

14

7

Antioxidant Joint Com

p

ound

...................

148

A

rrest

o

rs

(

Li

g

htnin

g

Brackets

)

......................

22

1

A

ss

emblie

s

Air Termin

a

l

................................................

168

E

q

ui

p

ment Ground Plate

.............................

318

Fence Clam

p

..............................................

1

35

Fence

Ga

te

.................................................

138

Rebar Groundin

g

..............................

1

30

&

19

6

Thru-Roof

/

Wall

...........................................

19

0

B

a

s

e

s

1/2 Rid

g

e Saddle

........................................

181

Chimne

y

Flu

e

.............................................

185

C

o

nce

a

le

d

..................................................

184

Do

me

.......................................................

186

H

o

riz

o

nt

a

l

.................................................

178

Pipe Railin

g

...............................................

18

2

Rid

g

e Saddle

..............................................

181

Standin

g

Seam

..........................................

186

S

wivel

.......................................................

180

U

nivers

a

l

...................................................

179

Vertic

a

l

.....................................................

180

B

o

lts

(

Co

pp

er S

p

lit

)

............................

119

&

1

2

9

Blanket/Carrier

(

Mold

)

.............................

330

Bondin

g

Conductor

...................................

1

55

Bondin

g

Straps

.........................

105, 108 & 12

2

Pi

p

e

...........................................................

1

22

B

race

s

(

Air Terminal

)

....................................

17

2

Bracket

s

Li

g

htnin

g

Arrestor

......................................

22

1

Mountin

g

....................................................

74

Bra

ss

Ball St

uds

................................

26

&

320

Brass Gr

o

und Stud

......................................

86

Br

us

he

s

Cable Cleanin

g

...........................................

327

C

a

r

d

Cl

o

t

h

..................................................

327

Mold Cleanin

g

............................................

327

Busbars

(

Meta

l

...............................

323

Packin

g

Materia

l

.............................

325

&

326

Pipe Bondin

g

Straps

.................................

1

22

Pi

p

e Size Chart

...........................................

33

4

Pitch P

o

ckets

............................................

194

Plate

s

Bondin

g

...........................................

121 & 208

Co

pp

er Ground

.............................................

27

E

q

ui

p

ment Ground

......................................

3

1

6

NEC Com

p

liant Co

pp

er Ground

......................

28

Thr

u

-R

oo

f B

a

s

e

..........................................

19

3

Rack Isolatin

g

Pad

...................................

226

R

as

p

...........................................................

326

Rebar Size Chart

........................................

336

Rece

p

tacles

(

Ground

)

.........................

26

&

320

Reinforcin

g

Bar Chart

................................

336

R

is

er Bar

s

(

Threaded

)

................................

19

2

R

is

er

s

- Low Im

p

edance

.......................

92

&

2

4

5

Roof Flashin

g

............................................

194

S

afet

y

Mats

(

Personnel

)

..............................

1

0

1

S

crew

s

Sheet Met

a

l

...............................................

14

6

Silicon Bronze

(

Hex Head Ca

p)

....................

14

5

Stainless Steel

(

Hex Head Ca

p)

....................

14

2

Stainless Steel

(

Slotted Rnd Head Machine

)

..

14

2

Tam

p

er Res

i

stan

t

........................................

14

2

TEK

S

........................................................

14

7

Thread Formin

g

..................................

7

3

&

14

6

S

helter Groundin

g

Components

..............

2

19

S

h

o

ts

(

See Uni-Shots

)

S

i

g

nal Referance Grid (SRG)

(

See Su

pp

lementar

y

B

ondin

g

Grids

)

S

mokeless Molds & Filters

(

See Low Smoke

)

Sp

ade

(

Mold Cleanin

g

)

...............................

327

Sp

licers

9

0

° S

a

n

d

wic

h

...............................................

83

S

a

n

d

wic

h

.....................................................

8

3

S

p

lice Plate

s

.........................................

82 & 8

4

S

tan

d

ar

d

Reference

s

IEEE St

d

11

00

......................................

9

1

&

9

4

Military Handbook 419A

................................

A

90

N

EC, Article 250

........................

18, 28, 77, 131

N

EC Article 680

..................................

1

3

0, 1

3

1

N

FPA 780

.....

156, 158, 160, 162, 163, 164, 172,

..........................................

188, 189, 190, 199

U

L 4

67

.............................................

18, 20, 30

U

L 9

6

...........

156, 158, 178, 206, 207, 208, 210

S

tan

d

-

O

ff

s

Insulated

(

TSOINS Series

)

...........................

23

4

Round Members

(

TSO Series

)

......................

233

Sna

p

-Ins

(

TSOSI Series

)

.............................

235

St

a

inless Steel D

o

wn C

o

n

du

ct

or

...................

236

S

trike Termination Device

(

See Air Terminal

)

S

ect

io

n 7.2

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

0

9

409

Section 7

Indexes

Ke

y

Word Index

Description Page No.

pg

S

upplementary Bondin

g

Grid

............

90

&

2

4

5

Bondin

g

(SRG

)

.............................................

93

R

ou

n

d

-wir

e

..................................................

9

4

S

wimmin

g

Pool Groundin

g

......................

1

27

T

a

g

s

"

D

o

N

o

t Disc

o

nnect"

.....................................

7

6

Network Buildin

g

Ground

....................

7

6

&

2

4

7

Tam

p

er Res

i

stant

Bo

lt

s

..........................................................

14

2

Fence Fabric Groundin

g

...............................

1

36

Nut

............................................................

144

Pi

p

e Ground

(

CPC Series

)

....................

95

&

1

2

4

Telecom Lu

g

s

(

See Lu

g

s

)

Test E

q

u

ip

ment

(

Ground

)

...........................

2

49

Te

s

t Well

s

(

See Ground Access Wells

)

Thru-R

oo

f Access

o

ries

.............................

19

2

Thru-Roof

/

Wall Assemblies

.....................

19

0

Thru-Roof

/

Wall Connectors

.....................

188

T

oo

lb

o

x

.....................................................

33

1

T

oo

ls

C

ab

le C

u

tte

r

...............................................

33

1

Com

p

ression Tools

...........................

11

5

&

11

6

M

e

gg

e

r

®

Gr

ou

n

d

Testers

............................

255

Pli

e

r

s

.........................................................

33

1

Screw

d

rive

r

................................................

33

1

Ultraweld & UltraShot

(

Exothermic

)

..............

322

Vise-

G

ri

p

®

..................................................

33

1

Tower Groundin

g

Components

................

227

U

ltraﬁ ll

(

Earth Enhancement Material

)

...........

36

U

ltraShot

/

Ultraweld Connection Molds

..

2

7

U

ltraShot/Ultraweld Connection T

yp

es

..

262

UltraShot Controller

........................

2

7

6

&

322

U

ltraShot Dro

p

-ins

....................................

323

U

ltraSh

o

t Weld Meta

l

................................

323

U

ltraweld

/

NUWTube Pour & Shoot

P

r

o

cess

....................................................

2

7

3

U

ltraweld/UltraShot Dro

p

-In Process

......

2

74

U

ni-Sh

o

ts - NUWTube

..............................

3

1

2

U

ni-Shots

-

U

ltraShot

................................

3

1

3

W

a

s

her

s

N

eo

p

ren

e

.........................................

14

5

&

19

2

Silic

o

n Br

o

nze Fl

at

......................................

14

5

Silicon Bronze Lock

.....................................

k

14

5

St

a

inless Steel Belleville

..............................

144

Stainless Steel Dra

g

on Toot

h

.......................

14

3

St

a

inless Steel Fen

d

e

r

.................................

144

St

a

inless Steel Fl

at

......................................

14

3

Stainless Steel Lock

....................................

k

14

3

St

a

inless Steel St

ar

.....................................

14

3

S

ect

io

n 7.2

Description Page No.

pg

W

ear Plate

s

...............................................

32

4

W

el

d

Meta

l

(

UltraShot & NUWTube

)

............

323

W

ell

s

(

See Ground Access Wells

)

Wi

re

(

See Conductor

)

W

ra

p

Sleeves

............................................

325

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

1

0

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

11

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

12

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

41

3

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

414

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

15

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

1

6

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

1

7

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

18

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

41

9

No

tes

H

ar

g

er Li

g

htnin

g

& Groundin

g

•

©

2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-743

7

4

2

0

No

tes

Harger 2012 Catalog 102386

97381-Attachment 97381-Attachment 97381-Attachment 808475 Batch12 unilog cesco-content

609382-Catalog 609382-Catalog 609382-Catalog 808475 Batch7 unilog cesco-content

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