Harger 2012 Catalog 102386
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2014-11-11
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Introduction Harger Lightning & Grounding Master Equipment Catalog Since its beginning in 1960, Harger Lightning & Grounding has become a leader in the grounding and lightning protection industries. Founded on the principles of honesty, integrity and technical expertise, Harger has been able to provide grounding solutions and lightning protection equipment for many satisfied customers. Harger Lightning & Grounding has built its reputation on providing a broad line of quality products at a competitive price, coupled with extraordinary service. We have experience in all facets of these markets including engineering, systems design, product manufacturing and installation. We have the staff and facilities to handle your special requirements. Our complete engineering and manufacturing facilities have the capacity to produce special items as well as modify our standard component line. Let us know the application and we can provide the necessary equipment. In order to meet the rigorous demands of our markets, Harger maintains an extensive inventory to ensure prompt deliveries to our customers, domestically and worldwide. Located near Chicago, Illinois, Harger is centrally located to serve the needs of customers from coast to coast. Information changes after the catalog is printed. For the most up to date information, please go to our website at www.harger.com Our catalog drawings & details are available on our CD version of this catalog. Please contact us to request a Catalog CD. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 1 Mission Statement Mission Statement Our mission is to provide the bestt grounding and lightning protection equipment in the world. We will accomplish this by providing the most accurate engineering designs available and supplying the highest quality materials. We will strive to offer the ultimate in customer service, making every customer our first priority. We will continue to grow our company in a controlled, responsible and profitable manner. We will create a stable work environment for our team members that fosters creativity, rewards innovation and self-motivation, and promotes a high feeling of self-worth. 2 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Table of Contents Description Page Section 1 – Grounding Components 1.1 Ground Conductors 1.1.1 Stranded Copper Conductors ...............................................................................12 1.1.2 Solid Copper Conductors .....................................................................................13 1.1.3 Solid Tinned Copper Conductors ..........................................................................13 1.1.4 Solid Copperweld Conductors ..............................................................................14 1.1.5 Copper Flat Strap Conductors ..............................................................................14 1.1.6 Copper Flat Strap Clamps ....................................................................................15 1.1.7 Tinned Copper Flat Braid Conductors ...................................................................15 1.1.8 Black Insulated Welding Cable .............................................................................16 1.2 Ground Electrodes & Accessories 1.2.1 Copper Clad Steel Ground Rods ...........................................................................18 1.2.2 Tie Down Ground Rods .......................................................................................19 1.2.3 Solid Copper Ground Rods...................................................................................19 1.2.4 Stainless Steel Ground Rods ................................................................................20 1.2.5 Galvanized Steel Ground Rods .............................................................................20 1.2.6 Sectional Ground Rods ........................................................................................21 1.2.7 Ground Rod Couplers, Drivers, Drive Sleeves & Studs ............................................22 1.2.8 Ground Rod Clamps ............................................................................................24 1.2.9 Ground Receptacles & Brass Ball Studs.................................................................26 1.2.10 Copper Ground Plates .........................................................................................27 1.2.11 Enhanced Ground Rods & Kits .............................................................................29 1.2.12 Ultrafill - Earth (Ground) Enhancement Material ....................................................36 1.2.13 Irrigation Grounding Kits .....................................................................................37 1.2.14 Mobile Ground Stake Kits ....................................................................................38 1.2.15 Ground Access Wells ...........................................................................................40 1.2.16 Ground Access Well Covers .................................................................................45 1.3 Ground Bars & Accessories 1.3.1 Harger Ground Bar Numbering System .................................................................48 1.3.2 Ground Bar Styles ...............................................................................................49 1.3.3 Ground Bar Hole Patterns ....................................................................................51 1.3.4 Custom Ground Bars Design Sheet.......................................................................53 1.3.5 GBI Ground Bars & Kits .......................................................................................54 1.3.6 GBIT Ground Bars ..............................................................................................58 1.3.7 GBIA Ground Bars ..............................................................................................59 1.3.8 GBIP Ground Bars ..............................................................................................60 1.3.9 Plexiglass Covers ................................................................................................60 1.3.10 BGB Ground Bars................................................................................................61 1.3.11 TIA-607 Style Telecommunications Ground Bars & Kits ..........................................62 1.3.12 Telecommunications Equipment Rack Grounding Busbars & Kits .............................66 1.3.13 Telco Ground Bars ..............................................................................................69 1.3.14 FAA Style Ground Bars & Plexiglass Covers ...........................................................71 1.3.15 Standoff Insulators & Thread Forming Screw ........................................................73 1.3.16 Mounting Brackets ..............................................................................................74 1.3.17 Universal Busbar Mounting Kit .............................................................................75 1.3.18 Stainless Steel Angle Adapters .............................................................................76 1.3.19 "Do Not Disconnect" Tag .....................................................................................76 1.3.20 Network Building Ground Tag ..............................................................................76 1.3.21 Intersystem Bonding Connection (IBTD)...............................................................77 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 3 Table of Contents Description 1.4 1.5 1.6 1.7 1.8 1.9 4 Page Ground Bus Systems 1.4.1 Introduction .......................................................................................................80 1.4.2 Ground Bus Numbering System ...........................................................................80 1.4.3 Copper Ground Busbars ......................................................................................81 1.4.4 Ground Bus Sizes................................................................................................81 1.4.5 Elbows & Splicers with Kits ..................................................................................82 1.4.6 "Sandwich" Style Elbows & Splicers ......................................................................83 1.4.7 Insulators & Mounting Brackets ...........................................................................84 1.4.8 Static Ground Kits ...............................................................................................85 Ground Boxes 1.5.1 NEMA Type 1 Steel Enclosures .............................................................................88 1.5.2 NEMA Type 4 Fiberglass Enclosures......................................................................88 UL Listed Supplementary Bonding Grids (SRG) & Prefabricated Copper Ground Mesh 1.6.1 Supplementary Bonding Grids (SRG) ....................................................................90 1.6.2 Flat Strip Supplementary Bonding Grids (SRG) ......................................................91 1.6.3 Supplementary Bonding Grid (SRG) Numbering System .........................................91 1.6.4 Low Impedance Risers ........................................................................................92 1.6.5 SRG to SRG Connections .....................................................................................92 1.6.6 SRG Bonding ......................................................................................................93 1.6.7 Round-wire Supplementary Bonding Grids (SRG) ..................................................94 1.6.8 Ground Pedestal Clamps & Bonding Clamps ..........................................................94 1.6.9 Computer Room Ground Clamps ..........................................................................96 1.6.10 Static Floor Bonding Clamp Kit.............................................................................96 1.6.11 UL Listed Prefabricated Copper Ground Mesh .......................................................97 1.6.12 Copper Ground Mesh Worksheet ..........................................................................99 1.6.13 Copper Ground Mesh ........................................................................................100 1.6.14 Personnel Safety Mats .......................................................................................101 Bonding Straps/Bonding Jumpers 1.7.1 Bonding Strap Numbering System ......................................................................104 1.7.2 One Hole Tinned Flat Braid Copper Bonding Straps .............................................105 1.7.3 Two Hole Tinned Flat Braid Copper Bonding Straps .............................................106 1.7.4 One Hole Bare Copper Braid Bonding Strap & Kit ................................................107 1.7.5 Bonding/Grounding Straps Numbering System ....................................................108 1.7.6 Bonding/Grounding Straps ................................................................................108 1.7.7 Bonding Jumper Numbering System...................................................................109 1.7.8 One Hole Bonding Jumpers & Kits......................................................................109 1.7.9 Bonding Jumper Kit ..........................................................................................110 1.7.10 Two Hole Insulated Bonding Jumpers & Kits .......................................................110 Compression Lugs, Connectors & Tools 1.8.1 One Hole Compression Lugs ..............................................................................112 1.8.2 Specialized Compression Lugs ...........................................................................112 1.8.3 Two Hole Long Barrel Compression Lugs ............................................................113 1.8.4 Slotted Long Barrel Compression Lugs ...............................................................114 1.8.5 C-Type Compression Taps ..................................................................................114 1.8.6 Mechanical Compression Tools ...........................................................................115 1.8.7 Hydraulic Compression Tools & Dies...................................................................116 Mechanicals (Terminal Lugs, Split Bolts & Pipe Clamps) 1.9.1 Dual Rated Two-Hole Aluminum Lay-In Lug ........................................................118 1.9.2 One-Hole Tinned Copper Lay-In Lug ..................................................................118 1.9.3 Copper Terminal Lugs .......................................................................................118 1.9.4 Copper Offset Terminal Lugs .............................................................................119 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Table of Contents Description Page 1.9.5 Copper Split Bolts .............................................................................................119 1.9.6 Cable Connectors .............................................................................................120 1.9.7 Bonding Clamps ...............................................................................................121 1.9.8 Pipe Bonding Straps ..........................................................................................122 1.9.9 Cable Tray Clamps ............................................................................................122 1.9.10 Rebar & Water Pipe Clamps ...............................................................................123 1.9.11 Water Pipe Ground Clamps ................................................................................123 1.9.12 Conduit Bonding Clamps ...................................................................................123 1.9.13 CPC Pipe Ground Clamps...................................................................................124 1.9.14 Universal Pipe Clamps .......................................................................................125 1.10 Swimming Pool Grounding 1.10.1 Typical Pool Grounding Layout ...........................................................................128 1.10.2 Pool Grounding Components .............................................................................129 1.10.3 Pool Grounding Technical Notes .........................................................................130 1.11 Fence Grounding/Bonding Equipment 1.11.1 Universal Pipe Clamps .......................................................................................134 1.11.2 Fence Clamp Assemblies ...................................................................................135 1.11.3 Fence Fabric Ground Clamps .............................................................................136 1.11.4 Flexible Gate Jumpers.......................................................................................137 1.11.5 Fence Gate Assemblies .....................................................................................138 1.12 Hardware & Accessories 1.12.1 Stainless Steel Screws .......................................................................................142 1.12.2 Stainless Steel Washers & Nuts..........................................................................143 1.12.3 Silicon Bronze Screws, Washers & Nuts ..............................................................145 1.12.4 Thread Forming Screw ......................................................................................146 1.12.5 Nails ................................................................................................................146 1.12.6 Sheet Metal Screws ..........................................................................................146 1.12.7 TEKS Screws ....................................................................................................147 1.12.8 Expansion Anchors ...........................................................................................147 1.12.9 Abrasive Pad & Cold Galvanizing Spray ...............................................................147 1.12.10 Antioxidant Joint Compound ..............................................................................148 Section 2 – Lightning Protection Components 2.1 Lightning Conductors & Accessories 2.1.1 Class I Copper Conductors ................................................................................152 2.1.2 Class II Copper Conductors ...............................................................................153 2.1.3 Class I Aluminum Conductors ............................................................................154 2.1.4 Class II Aluminum Conductors ...........................................................................155 2.1.5 Bonding Conductors..........................................................................................155 2.1.6 Cable Clips .......................................................................................................156 2.1.7 Pre-formed Cable Clips......................................................................................156 2.1.8 Standing Seam Clamps .....................................................................................157 2.1.9 Adhesive Cable Holders .....................................................................................158 2.1.10 Adhesives ........................................................................................................159 2.1.11 Cable Guards ...................................................................................................160 2.2 Air Terminals & Accessories 2.2.1 Class I Copper Air Terminals ..............................................................................162 2.2.2 Class II Copper Air Terminals.............................................................................163 2.2.3 Class I Aluminum Air Terminals ..........................................................................164 2.2.4 Class II Aluminum Air Terminals ........................................................................164 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 5 Table of Contents Description 2.3 2.4 2.5 2.6 2.7 6 Page 2.2.5 Safety Tip Air Terminals - STAT.......................................................................... T 165 2.2.6 Air Terminals with Safety Cable ..........................................................................166 2.2.7 Specialty Air Terminals ......................................................................................167 2.2.8 Air Terminal Assemblies ....................................................................................168 2.2.9 Air Terminal Adapters........................................................................................169 2.2.10 Air Terminal Braces ...........................................................................................172 2.2.11 Air Terminal Extensions .....................................................................................173 2.2.12 Extension Rod Couplers ....................................................................................174 2.2.13 Decorative Finials .............................................................................................175 Air Terminal Bases 2.3.1 Horizontal Bases ...............................................................................................178 2.3.2 Universal Bases ................................................................................................179 2.3.3 Parapet Base Extensions ...................................................................................179 2.3.4 Swivel Bases ....................................................................................................180 2.3.5 Vertical Bases ...................................................................................................180 2.3.6 Ridge Saddle Bases ..........................................................................................181 2.3.7 1/2 Ridge Saddle Bases.....................................................................................181 2.3.8 Pipe Railing Bases.............................................................................................182 2.3.9 Concealed Bases ..............................................................................................184 2.3.10 Chimney Flue Bases ..........................................................................................185 2.3.11 Dome Bases .....................................................................................................186 2.3.12 Standing Seam Bases .......................................................................................186 Thru-Roof/Wall Connectors, Assemblies & Accessories 2.4.1 Thru-Roof/Wall Connectors ...............................................................................188 2.4.2 Thru-Roof/Wall Assemblies ................................................................................190 2.4.3 Thru-Roof Accessories ......................................................................................192 2.4.4 Pitch Pockets & Roof Flashings ..........................................................................194 Lightning Conductor Cable Connectors & Clamps 2.5.1 Rebar Grounding Assemblies .............................................................................196 2.5.2 2 Bolt Parallel Connectors ..................................................................................196 2.5.3 4 Bolt Connectors .............................................................................................197 2.5.4 2 Bolt Connectors .............................................................................................197 2.5.5 “T” Connectors .................................................................................................197 2.5.6 1 Bolt Bonding Connectors ................................................................................198 2.5.7 Cross Run Connectors .......................................................................................198 2.5.8 Bi-Metal Connectors ..........................................................................................199 2.5.9 1 Bolt Parallel Connectors ..................................................................................200 2.5.10 Parallel Cable Connectors ..................................................................................201 2.5.11 Cable to Flat Metal Connectors ..........................................................................201 2.5.12 Sillcock Ground Connector .................................................................................202 2.5.13 Strap Type Pipe Clamps.....................................................................................202 2.5.14 CPC & APC Pipe Clamps ....................................................................................203 Bonding Lugs & Plates 2.6.1 Bonding Lugs ...................................................................................................206 2.6.2 Bonding Plates .................................................................................................208 Lightning Warning System 2.7.1 Strike Guard Lightning Warning System ..............................................................212 2.7.2 WAVE Siren & Transmitter .................................................................................213 2.7.3 Complete Lightning Warning System ..................................................................214 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Table of Contents Description Page Section 3 – Communications Site Equipment 3.1 Wireless Communications Equipment 3.1.1 Shelter Grounding Components .........................................................................219 3.1.1.1 Shelter Interior Layout ..........................................................................220 3.1.1.2 Lightning Arrestor Brackets ...................................................................221 3.1.1.3 Entrance Panel Kits ...............................................................................222 3.1.1.4 Bulk Head Entry Panel Kits ....................................................................223 3.1.1.5 Halo Standoff Clamps............................................................................224 3.1.1.6 Rack Isolating Pad ................................................................................226 3.1.1.7 Conduit Bonding Clamps .......................................................................226 3.1.1.8 Door Jumpers .......................................................................................226 3.1.2 Tower Grounding Components ...........................................................................227 3.1.2.1 Exterior Grounding Layout .....................................................................228 3.1.2.2 Tower Air Terminals ..............................................................................230 3.1.2.3 Guy Wire Clamps ..................................................................................231 3.1.2.4 Banjo Clamp.........................................................................................232 3.1.2.5 Beam Clamps .......................................................................................232 3.1.2.6 Tower Standoff for Round Members .......................................................233 3.1.2.7 Insulated Tower Standoff for Round Members.........................................234 3.1.2.8 Tower Standoff for Snap-Ins ..................................................................235 3.1.2.9 Band Clamps ........................................................................................236 3.1.2.10 Stainless Steel Down Conductor Standofff ............................................... 236 3.1.2.11 Stainless Steel Down Conductor Angle Adapter .......................................236 3.1.2.12 Slotted Long Barrel Compression Lugs (Telecommunications) ..................237 3.1.2.13 Copper Flat Strap Clamps .....................................................................237 3.1.3 Ground Kits & Accessories .................................................................................239 3.1.3.1 Coax Ground Kits with Captive Hardware ................................................240 3.1.3.2 Universal Ground Kits............................................................................241 3.1.3.3 Weather Proofing Kits ...........................................................................241 3.1.3.4 Lightning Arrestor Kits ..........................................................................242 3.2 Premise Wiring/Data-Com 3.2.1 Data-Com Grounding & Bonding Applications......................................................244 3.2.2 Data-Com Grounding & Bonding Equipment .......................................................245 Section 4 – Ground Testing Equipment 4.1 An Introduction to Ground Testing by Megger®.............................................................250 4.2 Megger® Ground Testing Equipment ............................................................................255 4.3 Megger® Earth/Ground Resistance & Leakage Current Clamp Testers .............................257 4.4 Harger Ground Test Kits..............................................................................................259 Section 5 – Ultraweld® Exothermic Connections 5.1 Connection Types .......................................................................................................262 5.2 Exothermic Processes .................................................................................................272 5.3 Mold Numbering System .............................................................................................275 5.4 Low Smoke Molds ......................................................................................................276 5.5 Connections ...............................................................................................................277 5.6 Uni-Shots ..................................................................................................................312 5.7 Tinned Copper Lugs (Straight, Offset, Bent & Bent J)....................................................314 5.8 Equipment Ground Plates, Molds & Assemblies .............................................................316 5.9 Aircraft Ground Receptacle..........................................................................................320 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 7 Table of Contents Description Page 5.10 Flexible Gate Jumpers ................................................................................................321 5.11 Materials, Tools & Accessories .....................................................................................322 5.12 Technical Information .................................................................................................333 Section 6 – Technical Assistance 6.1 Lightning Risk Assessment ..........................................................................................338 6.2 Structural Lightning Protection System Specification .....................................................344 6.3 Underwriters Laboratories Master Label Inspection Service............................................348 6.4 Typical Lightning Protection Drawings ..........................................................................349 6.5 Lightning Protection & Grounding Details .....................................................................353 6.6 Wireless Communication Site LP & Grounding System Specification................................364 6.7 Wireless Communication Drawings & Details ................................................................370 6.8 Signal Reference Grid System Specification ..................................................................375 6.9 Signal Reference Grid (SRG) Installation Instructions ....................................................379 6.10 Grounding & Bonding for Communications System Specification (ANSI-J-STD-607-A) ................................................................................................381 Section 7 – Indexes 7.1 Part Number Index .....................................................................................................386 7.2 Key Word Index .........................................................................................................405 8 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Section 1 Grounding Components Section 1 Grounding Components Index Description Page 1.1 Ground Conductors ......................................................................................11 1.2 Ground Electrodes & Accessories ...................................................................17 1.3 Ground Bars & Accessories ...........................................................................47 1.4 Ground Bus Systems ....................................................................................79 1.5 Ground Boxes ..............................................................................................87 1.6 UL Listed Supplementary Bonding Grids & Prefabricated Copper Ground Mesh .. 89 1.7 Bonding Straps/Bonding Jumpers ................................................................ 103 1.8 Compression Lugs, Connectors & Tools ........................................................ 111 1.9 Mechanicals (Terminal Lugs, Split Bolts & Pipe Clamps) ................................. 117 1.10 Swimming Pool Grounding .......................................................................... 127 1.11 Fence Grounding/Bonding Equipment .......................................................... 133 1.12 Hardware & Accessories.............................................................................. 141 UL Definitions 96: UL standard for lightning protection components 50H2: Harger's number for lightning protection (assigned by UL) 467: UL standard for grounding components. Includes requirements for direct burial. 2S01: Harger's number for grounding (assigned by UL) 468: UL listing for lugs ZMVV: Harger's listing for lugs (assigned by UL) Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 9 Notes Section 1 Grounding Components 10 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.1 Ground Conductors Index Description Page 1.1.1 Stranded Copper Conductors ...............................................................12 1.1.2 1.1.3 1.1.4 Solid Copper Conductors .....................................................................13 Solid Tinned Copper Conductors ..........................................................13 Solid Copperweld Conductors ..............................................................14 1.1.5 1.1.6 1.1.7 Copper Flat Strap Conductors ..............................................................14 Copper Flat Strap Clamps ....................................................................15 Tinned Copper Flat Braid Conductors ...................................................15 1.1.8 Black Insulated Welding Cable .............................................................16 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 11 Section 1.1.1 Stranded Copper Conductors Section 1 Grounding Components Concentric Lay Soft-Drawn Bare Copper Part No. Size (AWG) No. of Strands CM Area Approx. Wt. lbs./M ft. Standard Reels Approx. Wt. lbs./Reel 8-7 8 7 16,510 51 500' 30 6-7 6 7 26,240 81 500' 43 4-7 4 7 41,740 127 500' 72 2-7 2 7 66,360 204 250' 60 1/0-19 1/0 19 105,600 325 250' 90 2/0-7 2/0 7 133,100 410 250' 111 2/0-19 2/0 19 133,100 410 250' 111 3/0-19 3/0 19 167,800 518 200' 112 4/0-7 4/0 7 211,600 653 200' 139 4/0-19 4/0 19 211,600 653 200' 139 7 Strand Concentric 19 Strand Concentric 19 Strand Insulated Green Insulated Conductors Part No. Size (AWG) No. of Strands Jacket Type CM Area Approx. Wt. lbs./M ft. Standard Reels Approx. Wt. lbs./Reel 67G 6 7 THW 26,240 105 500' 61 6-19G 6 19 THHN 26,240 98 500' 57 47G 4 7 THW 41,740 160 500' 88-1/2 4-19G 4 19 THHN 41,740 157 500' 86-1/2 27G 2 7 THW 66,360 245 250' 70 2-19G 2 19 THHN 66,360 240 250' 68 1/019G 1/0 19 THHN 105,600 372 250' 101-1/2 2/019G 2/0 19 THHN 133,100 462 250' 115-1/2 4/019G 4/0 19 THHN 211,600 716 200' 143 NOTES: • • • • • 12 Green Insulated conductor carries a THW or THHN rating. Other colors available upon request. Sizes up to 1000 MCM are available. Please contact the factory for special requests. Harger offers standard reel sizes, however we will cut to specified lengths. Bare Stranded conductor shall meet the requirements of ASTM B-8. Stranded copper conductors available tinned. Please add suffix T to part number. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.1.2 & 1.1.3 Solid Copper Conductors Section 1 Grounding Components Solid Single Soft-Drawn Bare Copper Part No. Size (AWG) Diameter CM Area Approx. Wt. lbs./M ft. Standard Reel Approx. Wt. lbs./Reel 10 10 .101 10,380 31-1/2 500' 18-1/4 8 8 .128 16,510 50 500' 24-1/2 6 6 .162 26,240 80 500' 42-1/2 4 4 .204 41,470 126 500' 71-1/2 2 2 .257 66,360 201 250' 58-1/2 Solid Tinned Copper Conductors Solid Single Soft-Drawn Bare Tinned Copper Part No. Size (AWG) Diameter CM Area Approx. Wt. lbs./M ft. Standard Reel Approx. Wt. lbs./Reel 8T 8 .128 16,510 50 500' 24-1/2 6T 6 .162 26,240 80 500' 42-1/2 4T 4 .204 41,470 126 500' 71-1/2 2T* 2 .257 66,360 201 250' 58-1/2 *2T can be ordered as stock items #2T-250 (250' standard reel) and #2T-500 (500' standard reel). NOTES: • Other sizes are available. Please contact factory for special requests. • Solid soft-drawn conductors shall meet the requirements of ASTM B-3. • Tinned Copper conductors shall meet the requirements of ASTM B-33. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 13 Section 1.1.4 & 1.1.5 Solid Copperweld Conductors Section 1 Grounding Components #6 Solid Copperweld LC 30% Dead Soft Annealed Part No. Size (AWG) Diameter CM Area Approx. Wt. lbs./M ft. Standard Reels Approx. Wt. lbs./Reel 6CW3D 6 .162 26,240 80 500' 42-1/2 Copper Flat Strap Conductors Flat Strap Part No. Width (Inches) Thickness (Inches) Actual Gauge X-Sectional Area (in.2) Approx. Wt. lbs./M ft. Standard Coil Approx. Coil Wt. (lbs.) CUFS58064 .625 .064 14 .0400 154 100' 15-1/4 CUFS1032 1 .032 20 .0320 124 100' 12-1/4 CUFS1516 1.5 .016 26 .0239 93 100' 9-1/4 CUFS15032 1.5 .032 20 .0480 185-1/2 100' 18-1/2 CUFS2016 2 .016 26 .0318 123-1/2 100' 12-1/4 CUFS2032 2 .032 20 .0640 247-1/2 100' 24-1/2 CUFS2064 2 .064 14 .1280 495 100' 49-1/2 CUFS3016 3 .016 26 .0478 186 100' 18-1/2 CUFS3032 3 .032 20 .0960 371 100' 37-1/4 CUFS4016 4 .016 26 .0640 247-1/2 100' 24-1/2 CUFS6016 6 .016 26 .0956 372 100' 37-1/4 NOTES: • Most Bare Copper Flat Strap conductors are available tinned. Please add suffix T to part number. • Other sizes of conductors are available. Please contact factory for more information. 14 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.1.6 & 1.1.7 Part No. Strap Size Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) FSC2 2" 1/2 10 5 FSC3 3" 3/4 10 7-1/2 FSC4 4" 1 10 10 FSC6 6" 1-1/4 10 12-1/2 Section 1 Grounding Components Copper Flat Strap Clamps • Used for making connection to flat strap or flat braid. • Copper "sandwich" clamps complete with stainless steel hardware. The top is 1/8" thick and the bottom is 1/4" thick. • Ends are designed to allow for exothermically welding conductors to clamp. Tinned Copper Flat Braid Conductors Flat Braid Part No. Width (Inches) Thickness (Inches) Actual Gauge Nominal Circ. Mils Approx. lbs./M ft. Standard Coil Approx. Coil Wt. (lbs.) CUFB14030 .25 .030 14 4,200 16 100' 2-1/2 CUFB12094 .50 .094 6 24,120 84 50' 4-1/4 CUFB58062 .625 .062 4 36,000 121 50' 7 CUFB34062 .75 .062 6 24,120 85 50' 5-1/4 CUFB1062 1 .062 4 38,592 135 50' 7-1/2 CUFB15125 1.5 .125 2/0 120,600 420 50' 21 NOTES: • Width and thickness on flat braid items are nominal size (not exact). • Other sizes of conductors are available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 15 Section 1.1.8 Black Insulated Welding Cable Section 1 Grounding Components Part No. Size (AWG) Voltage Rating Approx. lbs./M ft. Standard Reel Reel Wt. (lbs.) 2WC 2 600V 302 100' 31 2/0WC 2/0 600V 578 100' 60 4/0WC 4/0 600V 858 100' 88 NOTES: • Rope stranded copper conductor, vinyl separator, insulated with oil and water resistant thermoplastic rubber compound (TPE). • For connections for electrode holder and grounding clamp to arc welder, bus, welding box or transformer. • Also suitable for certain 600-volt applications such as battery leads and jumper cables. 16 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.2 Ground Electrodes & Accessories Index Description Page 1.2.1 1.2.2 Copper Clad Steel Ground Rods ...........................................................18 Tie Down Ground Rods .......................................................................19 1.2.3 1.2.4 Solid Copper Ground Rods...................................................................19 Stainless Steel Ground Rods ................................................................20 1.2.5 1.2.6 1.2.7 Galvanized Steel Ground Rods .............................................................20 Sectional Ground Rods........................................................................21 Ground Rod Couplers, Drivers, Drive Sleeves & Studs ............................22 1.2.8 Ground Rod Clamps............................................................................24 1.2.9 1.2.10 1.2.11 Ground Receptacles & Brass Ball Studs ................................................26 Copper Ground Plates .........................................................................27 Enhanced Ground Rods & Kits .............................................................29 Enhanced Ground Rod Numbering System .......................................30 Copper Vertical Enhanced Ground Rod Kits .......................................31 Copper Horizontal L-shaped Enhanced Ground Rod Kits.....................32 Stainless Steel Vertical Enhanced Ground Rod Kits ............................33 1.2.12 Stainless Steel Horizontal L-shaped Enhanced Ground Rod Kits ..........34 Copper Sectional Enhanced Ground Rod Kits ....................................35 Ultrafill - Earth (Ground) Enhancement Material ....................................36 1.2.13 1.2.14 1.2.15 1.2.16 Irrigation Grounding Kits .....................................................................37 Mobile Ground Stake Kits ....................................................................38 Ground Access Wells ...........................................................................40 Ground Access Well Covers .................................................................45 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 17 Section 1.2.1 Copper Clad Steel Ground Rods Section 1 Grounding Components Part No. Size Approx. Each Wt. (lbs.) Standard Bundle Approx. Wt. lbs./Bundle UL Mark With UPC Label 1208UPC 1/2" x 8' 6 5 30 Yes Yes 1210 1/2" x 10' 7 5 35 Yes No 588 5/8" x 8' 7 5 35 Yes No 588RUS 5/8" x 8' 7 5 35 Yes No 588UPC 5/8" x 8' 7 5 35 Yes Yes 5810 5/8" x 10' 9 5 45 Yes No 5810UPC 5/8" x 10' 9 5 45 Yes Yes 348 3/4" x 8' 11 5 55 Yes No 3410 3/4" x 10' 13 5 65 Yes No 3412 3/4" x 12' 15 5 75 Yes No 110 1" x 10' 23 3 69 Yes No • For more information refer to Ground Rod table on page 335. Listed 467 TECHNICAL NOTES: • NEC 2011 Article 250.53(G) (Summarized) The electrode shall be installed so that 8' of length is in contact with the soil. It shall be driven to a depth of not less than 8' except where rock bottom is encountered. In the case of bedrock, the electrode shall be driven at an angle not to exceed 45 degrees from the vertical or shall be buried in a trench that is at least 2-1/2' deep. • UL 467 6.9.2.3 (Summarized) A solid rod electrode of copper or other suitable non-ferrous metal, or a solid rod electrode of iron or steel with a copper or other suitable non-ferrous metal or stainless steel jacket, shall have a diameter not less than 1/2" thick. • UL 467 6.9.2.6 (Summarized) The copper jacket shall not be less than .010" thick at any point. • RUS (Rural Utilities Service) ground rods have a 13 mil copper plating thickness. 18 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.2 & 1.2.3 Approx. Each Standard Wt. (lbs.) Bundle Section 1 Grounding Components Tie Down Ground Rods Approx. Wt. lbs./Bundle Part No. Rod Size Thread Size 3410TD 3/4" x 10' 3/4-10 (1.5" long) 14 5 70 348TD 3/4" x 8' 3/4-10 (1.5" long) 11 5 55 588TD 5/8" x 8' 5/8-11 (1.5" long) 7-1/2 5 37-1/2 586TD 5/8" x 6' 5/8-11 (1.5" long) 6 5 30 • Copper Clad Aircraft Tie Down Ground Rods are manufactured of high strength C1018 cold drawn steel with 0.010" thick copper plating. • Threads are cold-rolled to provide superior strength. • Use plastic mold #TDGRDM (sold separately) during installation. • See page 22 for tool for driving tie down ground rods (34TDDRIVER). Tie Down Plastic Mold Part No. Approx. Each Wt. (lbs.) TDGRDM 1/4 Solid Copper Ground Rods Approx. Each Standard Wt. (lbs.) Bundle Approx. Wt. lbs./Bundle UL Mark 5 50 Yes 12 5 60 Yes 3/4" x 8' 15 5 75 Yes 3410C 3/4" x 10' 18 5 90 Yes 110C 1" x 10' 31 3 93 Yes Part No. Size 588C 5/8" x 8' 10 5810C 5/8" x 10' 348C Listed 467 • All rods are full diameter. • For more information refer to Ground Rod table on page 335. APPLICATION NOTES: • Manufactured from alloy 110 electrolytic tough pitch hard temper copper bar. Meets ASTM B 133 & ASTM B 187. • Solid copper ground electrodes are used when better conductivity and corrosion resistance is preferred. • Due to softness of solid copper, care must be taken when driving electrode. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 19 Section 1.2.4 & 1.2.5 Section 1 Grounding Components Stainless Steel Ground Rods Approx. Each Standard Wt. (lbs.) Bundle Approx. Wt. lbs./Bundle UL Mark 5 35 Yes 9 5 45 Yes 5/8" x 10' 11 5 55 Yes 3/4" x 10' 15 5 75 Yes Part No. Size 1210SS3 1/2" x 10' 7 588SS3 5/8" x 8' 5810SS3 3410SS3 Listed 467 • All rods are full diameter. • For more information refer to Ground Rod table on page 335. TECHNICAL NOTES: • UL 467 6.9.2.3 (Summarized) A solid rod electrode of copper or other suitable non-ferrous metal, or a solid rod electrode of iron or steel with a copper or other suitable non-ferrous metal or stainless steel jacket, shall have a diameter not less than 1/2" thick. • UL 467 6.9.2.5 (Summarized) The stainless steel jacket mentioned in 9.2.3 shall not be less than .015 inches thick at any point. • UL 467 6.9.2.8 (Summarized) The stainless steel jacket mentioned above on a stainless steel rod, shall be formed of an austenitic stainless steel of the 18% chromium, 8% nickel type. • Stainless steel ground rods are used in corrosive soil conditions. Galvanized Steel Ground Rods Approx. Each Standard Wt. (lbs.) Bundle Approx. Wt. lbs./Bundle With UPC Label 5 40 No 8 5 40 Yes 5/8" x 10' 10 5 50 No 5810GUPC 5/8" x 10' 10 5 50 Yes 348G 3/4" x 8' 12 5 60 No 3410G 3/4" x 10' 15 5 75 No 126G 1/2" x 6' 4 5 20 No 126GUPC 1/2" x 6' 4 5 20 Yes 128G 1/2" x 8' 6 5 30 No 128GUPC 1/2" x 8' 6 5 30 Yes Part No. Size 588G 5/8" x 8' 8 588GUPC 5/8" x 8' 5810G • All rods are full diameter. • For more information refer to Ground Rod table on page 335. NOTES: • • • • 20 Manufactured from zinc coated high strength steel. Meets requirements of NEMA GR-1. Preferred electrode when primary concern is cathodic protection to structure. Non UL listed. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.6 Section 1 Grounding Components Sectional Ground Rods Sectional Copper Clad Steel Ground Rods Approx. Each Standard Wt. (lbs.) Bundle Approx. Wt. lbs./Bundle UL Mark 5 10 No 3 5 15 No 5/8" x 5' 5 5 25 No S588 5/8" x 8' 7 5 35 Yes S5810 5/8" x 10' 9 5 45 Yes S348 3/4" x 8' 11 5 55 Yes S3410 3/4" x 10' 13 5 65 Yes S110 1" x 10' 23 3 69 Yes Part No. Size S582 5/8" x 2' 2 S583 5/8" x 3' S585 • All rods are full diameter. • For more information refer to Ground Rod table on page 335. Listed 467 Sectional Solid Copper Ground Rods Approx. Each Standard Wt. (lbs.) Bundle Approx. Wt. lbs./Bundle UL Mark 5 15 No 4 5 20 No 5/8" x 5' 6 5 30 No S345C 3/4" x 5' 9 5 45 No S15C 1" x 5' 16 3 48 No Part No. Size S582C 5/8" x 2' 3 S583C 5/8" x 3' S585C • All rods are full diameter. Sectional Stainless Steel Ground Rods Approx. Each Standard Wt. (lbs.) Bundle Approx. Wt. lbs./Bundle UL Mark Part No. Size S585SS3 5/8" x 5' 6 5 30 No S588SS3 5/8" x 8' 9 5 45 Yes S5810SS3 5/8" x 10' 11 5 55 Yes S3410SS3 3/4" x 10' 15 5 75 Yes Sectional Stainless Steel Ground Rods Notes: SS-3 = Type 300 Stainless Steel - Non-ferrous UL listed. Other sizes available. Contact factory for details. • All rods are full diameter. APPLICATION NOTES: • Sectional ground rods are used to help reduce ground resistance in poor soils such as sand and gravel. • Doubling ground rod length theoretically reduces resistance 40%. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 21 Section 1.2.7 Section 1 Grounding Components Ground Rod Couplers Part No. Ground Rod Size Material Box Qty. Approx. Box Wt. (lbs.) GRC12 1/2" Bronze 5 2-1/2 GRC12SS 1/2" Stainless Steel 5 2-1/2 GRC58 5/8" Bronze 5 2-1/2 GRC58SS 5/8" Stainless Steel 5 2-1/2 GRC34 3/4" Bronze 5 2-1/2 GRC34SS 3/4" Stainless Steel 5 2-1/2 GRC1 1" Bronze 5 5 GRC1SS 1" Stainless Steel 5 5 Part No. Ground Rod Size Box Qty. Approx. Box Wt. (lbs.) GRCC58 5/8" 5 2-1/2 GRCC34 3/4" 5 2-1/2 Listed 467 • Corrosion resistant silicon bronze threaded ground rod coupler for sectional ground rods. • Also available in stainless steel. Stainless steel couplers are not UL Listed. • Corrosion resistant bronze ground rod compression coupler for use on non-sectional copper clad ground rods. Listed 467 Tie Down Ground Rod Driver Part No. Description Qty. Approx. Each Wt. (lbs.) 34TDDRIVER 3/4" Ground Rod Driver EA 11 • For driving 3/4" tie down ground rods, #3410TD (see page 19), without deforming the eye loop. • Manufactured from tool hardened shock resistant steel. • 3-piece design allows operator to remove tool in case of a jam. • Driving hammer and 3/4" ground rod drive bit not included. 22 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.7 Part No. Description Ground Rod Size Qty. Approx. Each Wt. (lbs.) GRD58 Driver & 5/8" Insert 1/2" & 5/8" EA 23 GRD34I Replacement Insert 3/4" EA 6 Section 1 Grounding Components Ground Rod Driver • Drives ground rods from ground level without the need for a ladder or sledge hammer. • 3/4" insert is interchangeable with driver body. • Insert prevents driver from slipping off ground rod near ground level. • Insert prevents "mushrooming" top of ground rod. Ground Rod Drivers Part No. Description Qty. Approx. Each Wt. (lbs.) SMGRD58U 5/8" Ground Rod Driver EA 16 SMGRD58USHGR 5/8" Ground Rod Driver EA 14 • SMGRD58U - Ground rod driver with slide hammer. One end is threaded for use with threaded 5/8" ground rods and the other end is for use with tapered 5/8" copper clad steel ground rods. • SMGRD58USHGR - Ground rod driver with slide hammer, connects to ground rods with 5/8" threads on both ends. - Used to install or remove threaded ground rods. SMGRD58U SMGRD58USHGR Drive Sleeves Part No. Ground Rod Size Qty. Approx. Each Wt. (lbs.) GRDS58 5/8" EA 2 GRDS34 3/4" EA 3 • Prevents "mushrooming" top of ground rod while driving rod. • For Copper Clad Steel ground rods. Drive Studs Part No. Ground Rod Size Box Qty. Approx. Box Wt. (lbs.) GDS12 1/2" 5 2-1/2 GDS58 5/8" 5 2-1/2 GDS34 3/4" 5 2-1/2 GDS1 1" 3 3 • High strength alloy driving stud prevents damage to the coupler or ground rod threads when driving ground rods. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 23 Section 1.2.8 Section 1 Grounding Components Ground Rod Clamps Part No. 302U Ground Rod Size Conductor Range (AWG) 1/2" #6 Sol. - 350 MCM 5/8" #6 Sol. - 350 MCM 3/4" #2 Sol. - 250 MCM Box Qty. Approx. Box Wt. (lbs.) 5 5 • Heavy duty bronze ground rod clamps. • Provides over 1-1/2 inches of contact area with cables and ground rod. • Two stainless steel cap screws secure the cable to the ground electrode for a positive electrical connection. Listed 96 Part No. Ground Rod Size Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) 305 Up thru 1" #6 - 500 MCM 5 3 • Bronze ground rod clamp features a stainless steel "U" bolt for strength and corrosion resistance. • Provides over 1-1/2" of contact between the ground electrode and conductors. • Accommodates two horizontal conductors thru 250 MCM. • Accommodates one vertical conductor up to 500 MCM. • Fits all ground rods through 1" diameter. Ideal for connecting down conductors to ground loop conductors. Listed 96 Listed 467 APPLICATION NOTES: • Ground Rod Clamps for lightning protection systems require 1-1/2" of surface contact between conductor and ground rod. 24 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.8 Part No. Ground Rod Size Conductor Range (AWG) 300LD 1/2" 10 Sol. - #2 Str. 10 2 Yes 301LD 5/8" 10 Sol. - #2 Str. 10 2 Yes 302LD 3/4" 10 Sol. - #2 Str. 10 2 Yes 303LD 1" 8 Sol. - 4/0 10 6 Yes Section 1 Grounding Components Ground Rod Clamps Box Approx. Box UL Qty. Wt. (lbs.) Mark • Light duty ground rod clamp. • Bronze cap screw secures the cable to the ground electrode. • Commonly called acorn or tear drop clamp. Listed 467 Universal Ground Rod Clamp - Light Duty Part No. 302UGRC Ground Rod Conductor Size Range (AWG) Box Qty. Approx. Box UL Wt. (lbs.) Listed* 3/8" 1/0 - 10 Sol. 10 2 No 1/2" 1/0 - 10 Sol. 10 2 Yes 5/8" 1/0 - 10 Sol. 10 2 Yes 3/4" 1/0 - 8 Sol. 10 2 Yes • Light duty ground rod clamp for securing cable to ground rod. • Eliminates the need to inventory assorted different-size clamps. • Replaces a wide range of products made for economy, standard duty, heavy duty and extra heavy duty applications. • Made from corrosion resistant silicon bronze. • Accommodates 3/8" to 3/4" ground rods and #10 Solid to 1/0 Stranded conductor. • Tested to 300 inch-pounds. * UL and CSA listed for Direct Burial. Listed 467 APPLICATION NOTES: • Ground Rod Clamps for lightning protection systems require 1-1/2" of surface contact between conductor and ground rod. • Light duty series (300LD, 301LD, 302LD & 302UGRC) acceptable for electrical grounding, but not lightning protection. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 25 Section 1.2.9 Ground Receptacles Section 1 Grounding Components Part No. Ground Rod Size Conductor Type Qty. Approx. Each Wt. (lbs.) 350-4SS 1/2" Set Screw EA 2 350-5SS 5/8" Set Screw EA 2 350-6SS 3/4" Set Screw EA 2 350-4T 1/2" Threaded EA 2 350-5T 5/8" Threaded EA 2 350-6T 3/4" Threaded EA 2 Part No. Ground Rod Conductor Size Type Qty. Approx. Each Wt. (lbs.) 351-4SS 1/2" Set Screw EA 2 351-5SS 5/8" Set Screw EA 2 351-6SS 3/4" Set Screw EA 2 351-4T 1/2" Threaded EA 2 351-5T 5/8" Threaded EA 2 351-6T 3/4" Threaded EA 2 Part No. Qty. Approx. Each Wt. (lbs.) SGRX EA 1-1/4 • 350 Series heavy duty bronze floor receptacle features a flush mount cover attached to the main body via a stainless steel ball chain. • Brass ball stud located inside the receptacle provides the termination point for ground clamps. • Brass ball stud is removable. Uses 1/2" stud #BBSTUD12. • Receptacle top is 3" in diameter, height is 3-1/2" tall. • Similar to 350 Series except features a bronze dual cable connector. • Accepts all conductors up to 4/0. • Brass ball stud is removable. Uses 1/2" stud #BBSTUD12. • Receptacle top is 3" in diameter, height is 3-1/2" tall. • Ground receptacle designed to be exothermically connected to a ground rod. See page 320 for mold styles. • Brass ball stud is removable. Uses 1/2" stud #BBSTUD12. APPLICATION NOTES: • Ground Receptacles are used when temporary grounds must be established. • Used for grounding aircrafts during refueling. • 351 Series accept ground loop conductors; important when establishing an equipotential ground plane. Brass Ball Studs Part No. Thread Size Qty. Approx. Each Wt. (lbs.) BBSTUD14 1/4" EA 1/2 BBSTUD38 3/8" EA 1/2 BBSTUD12 1/2" EA 1/2 26 • Used as replacement studs for ground receptacles. • Can also be mounted on ground bars. • Brass Ball Stud: 3/4" in diameter, 1-1/2" total length. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.10 Section 1 Grounding Components Copper Ground Plates Ground Plate Thickness Approx. Each Size (Inches) Wt. (lbs.) Part No. 335 18" x 18" .032 6 336 24" x 24" .032 9 • Copper Ground Plate features two dual cable connectors for a secure electrical connection. Listed 96 Ground Plate Thickness Approx. Each Size (Inches) Wt. (lbs.) Part No. 335-1 18" x 18" .032 5 336-1 24" x 24" .032 8 • Same as above except only has a single cable connector. Listed 96 Part No. Ground Plate Size Conductor (AWG) Approx. Each Wt. (lbs.) GP18182T 18" x 18" 2T 4 GP18184/0 18" x 18" 4/0 4-1/2 GP24242T 24" x 24" 2T 6-1/2 GP24244/0 24" x 24" 4/0 7 • Copper Ground Plate features an 18" or 24" (depending on the size of the plate) copper conductor exothermically welded to the plate. • Thickness is .032 inches. Other sizes and thicknesses are available. Please contact factory for more information. TECHNICAL NOTES: • NEC 2011 Article 250.52(A)(7) (Summarized) Each plate electrode shall expose not less than 0.186 m2 (2 ft2) of surface to exterior soil. Electrodes of non-ferrous metal shall be at least 1.5 mm (0.06 in.) in thickness. • NEC 2011 Article 250.53 (A) Rod, Pipe, and Plate Electrodes. Where practicable, rod, pipe and plate electrodes shall be embedded below permanent moisture level. Rod, pipe and plate electrodes shall be free from nonconductive coatings such as paint or enamel. APPLICATION NOTES: • Copper Ground Plates are used in areas having little or no top soil. • Can also be used to enhance ground grid systems. • Can be used in conjunction with earth enhancement material such as Ultrafill. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 27 Section 1.2.10 NEC Compliant Copper Ground Plates Section 1 Grounding Components Part No. Ground Plate Size Conductor (AWG) Approx. Each Wt. (lbs.) GP06212122T 12" x 12" 2T 3-1/2 GP06212124/0 12" x 12" 4/0 3-1/2 GP06212242T 12" x 24" 2T 6-1/2 GP06212244/0 12" x 24" 4/0 7 • Copper Ground Plate features a 12" or 24" (depending on the size of the plate) copper conductor exothermically welded to the plate. • Meets grounding requirements of the National Electrical Code. • Thickness is .062 inches. Part No. Ground Plate Thickness Approx. Each Size (Inches) Wt. (lbs.) GP141818 18" x 18" .25 27 GP142424N 24" x 24" .25 47 • 1/4" thick bare copper ground plate. • Field connection required. • Meets grounding requirements of the National Electrical Code. Part No. Ground Plate Size Conductor (AWG) Approx. Each Wt. (lbs.) GP142424JDP 24" x 24" 4/0 52-1/2 • 1/4" x 24" x 24" ground plate with zig-zag sheared edges provides 66% more edge surface area than conventional ground plates. • 5' long 4/0-7 strand tail exothermically welded to center of plate. • Meets grounding requirements of the National Electrical Code. • Thickness is .25 inches. Listed 96 Other sizes and thicknesses are available. Please contact factory for more information. TECHNICAL NOTES: • NEC 2011 Article 250.52(A)(7) (Summarized) Each plate electrode shall expose not less than 0.186 m2 (2 ft2) of surface to exterior soil. Electrodes of non-ferrous metal shall be at least 1.5 mm (0.06 in.) in thickness. • NEC 2011 Article 250.53 (A) Rod, Pipe, and Plate Electrodes. Where practicable, rod, pipe and plate electrodes shall be embedded below permanent moisture level. Rod, pipe and plate electrodes shall be free from nonconductive coatings such as paint or enamel. APPLICATION NOTES: • Copper Ground Plates are used in areas having little or no top soil. • Can also be used to enhance ground grid systems. • Can be used in conjunction with earth enhancement material such as Ultrafill. 28 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.11 Section 1 Grounding Components Enhanced Ground Rods What is an Enhanced Ground Rod? Simply put, an Enhanced Ground Rod is a conductive hollow tube ground rod, usually manufactured from 300 stainless steel or copper. They contain special hygroscopic, electrolytic salts. These salts form a saline solution by absorbing moisture out of the atmosphere. This saline solution leaches out of the bottom of the rod, which gradually lowers resistivity of the surrounding soil, forming "electrolytic roots" over time. The salt mixture is critical. Harger utilizes a special combination of Magnesium Sulfate and Calcium Chloride. Calcium Chloride is an “active” salt, which continually draws moisture out of the air and forms the solution. Many other providers of this type of electrode utilize salts such as sodium chloride, some even use common water softener pellets. These salts do not draw moisture out of the air, they must be activated by adding water. This may lower resistivity initially, however, unless water is continually added, the salts dry out over time and resistivity of the electrode goes back up. Horizontal 6" DIA. MIN. Vertical To increase the efficacy of the Enhanced Ground Rod, a very low resistance ground enhancement material is placed around the rod. Harger proudly uses Ultrafill; an ultra-low resistance carbon based material. Harger exothermically attaches a conductor of your choice to the enhanced ground rod. This conductor is called the tail. The tail direction is very important. Harger provides a design which allows the current, either lightning or electrical fault, to maintain a downward sloping path to ground. Most manufacturers utilize a design which forces lightning to go “uphill” before reaching the ground rod. Some manufactures claim a superior “x” design. Although at first this sounds good, it causes the contractor to make twice as many connections, thus increasing the cost of installation. Harger offers two basic styles, vertical and horizontal (L-shaped). We also offer a variety of lengths, sectionals and different kits to meet your specific requirements. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 29 Section 1.2.11 Section 1 Grounding Components Enhanced Ground Rod Numbering System Vertical Horizontal "L" Listed 467 EGR SS 10 L W G 2T Enhanced Ground Rod Length (ft.) Material Copper - Leave Blank Stainless Steel - Add SS Style Vertical - Leave Blank Horizontal - Add L Ultrafill Ground Material Conductor Type To specify type and wire code Include in Kit - Add G None Required - Leave Blank Inspection Well Include in Kit - Add W None Required - Leave Blank The Enhanced Ground Rod Numbering System allows you to customize the product to meet your specific needs. In the above example, the product specified is a stainless steel, 10' long, L-shaped ground rod that includes an inspection well and 2 - 50 pound bags of Ultrafill with a #2 solid tinned 5' tail exothermically welded to the rod. The part number is EGRSS10LWG2T. TECHNICAL NOTES: • UL 467 6.9.3.1 (Summarized) A hollow-tube, chemically-charged-rod electrode shall: a) Be constructed of copper or an equivalent material resistant to the corrosive effects of moist soil; b) Have an internal diameter not less than 2 inches and a wall thickness not less than .080 inch; and c) If the means of installation is not obvious, be accompanied by adequate installation instructions. • UL 467 6.9.3.2 (Summarized) The chemical charge within the rod electrode described in 9.3.1 shall be a substance that does not cause the electrode to corrode at a faster rate than an electrode constructed of 3/4 inch trade size rigid ferrous metal conduit. • UL 467 6.9.3.3 (Summarized) With reference to 9.3.2, a chemical charge of 60 percent sodium chloride and 40 percent calcium chloride may be used if the total weight of the charge is less than 11 pounds. 30 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.11 Section 1 Grounding Components Copper Vertical Enhanced Ground Rod Kits L Listed 467 Inspection Ultrafill Well 50# Bag Tail (Conductor) Type (AWG) Approx. Shipping Wt. (lbs.) 1 5' - 4/0 Stranded 80 Yes 2 5' - #2 Solid Tinned 135 8' Yes 2 5' - 2/0 Stranded 140 EGR8WG4/0 8' Yes 2 5' - 4/0 Stranded 145 EGR10WG2T 10' Yes 2 5' - #2 Solid Tinned 185 EGR10WG2/0 10' Yes 2 5' - 2/0 Stranded 190 EGR10WG4/0 10' Yes 2 5' - 4/0 Stranded 195 EGR20WG2T 20' Yes 4 5' - #2 Solid Tinned 320 EGR20WG2/0 20' Yes 4 5' - 2/0 Stranded 325 EGR20WG4/0 20' Yes 4 5' - 4/0 Stranded 330 Part No. Length EGR5WG4/0* 5' Yes EGR8WG2T 8' EGR8WG2/0 • Other sizes and conductor types available. Contact the factory for details. * 5' enhanced ground rods are not UL listed. APPLICATION NOTES: • Enhanced grounds are used in high resistivity soil conditions and when low resistance ground electrode systems are critical. • Conductor is welded 18" down from the top. • Outside diameter of copper tube is 2-1/8". Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 31 Section 1.2.11 Copper Horizontal L-shaped Enhanced Ground Rod Kits Section 1 Grounding Components Listed 467 26" L Part No. Dims Inspection Ultrafill H* x L* Well 50# Bag Tail (Conductor) Type (AWG) Approx. Shipping Wt. (lbs.) EGR8LWG2T 2' x 8' Yes 2 5' - #2 Solid Tinned 150 EGR8LWG2/0 2' x 8' Yes 2 5' - 2/0 Stranded 155 EGR8LWG4/0 2' x 8' Yes 2 5' - 4/0 Stranded 160 EGR10LWG2T 2' x 10' Yes 2 5' - #2 Solid Tinned 205 EGR10LWG2/0 2' x 10' Yes 2 5' - 2/0 Stranded 210 EGR10LWG4/0 2' x 10' Yes 2 5' - 4/0 Stranded 215 EGR20LWG2T 2' x 20' Yes 4 5' - #2 Solid Tinned 340 EGR20LWG2/0 2' x 20' Yes 4 5' - 2/0 Stranded 345 EGR20LWG4/0 2' x 20' Yes 4 5' - 4/0 Stranded 350 • Other sizes and conductor types available. Contact the factory for details. * Nominal dimensions. APPLICATION NOTES: • Enhanced grounds are used in high resistivity soil conditions and when low resistance ground electrode systems are critical. • L-shaped enhanced ground rods are used when proper depth cannot be achieved due to physical conditions such as bedrock. • Conductor is welded 11" down from the top. • Outside diameter of copper tube is 2-1/8". 32 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.11 Section 1 Grounding Components Stainless Steel Vertical Enhanced Ground Rod Kits L Listed 467 Inspection Ultrafill Well 50# Bag Tail (Conductor) Type (AWG) Approx. Shipping Wt. (lbs.) 1 5' - 4/0 Stranded 80 Yes 2 5' - #2 Solid Tinned 135 8' Yes 2 5' - 2/0 Stranded 140 EGRSS8WG4/0 8' Yes 2 5' - 4/0 Stranded 145 EGRSS10WG2T 10' Yes 2 5' - #2 Solid Tinned 185 EGRSS10WG2/0 10' Yes 2 5' - 2/0 Stranded 190 EGRSS10WG4/0 10' Yes 2 5' - 4/0 Stranded 195 Part No. Length EGRSS5WG4/0* 5' Yes EGRSS8WG2T 8' EGRSS8WG2/0 EGRSS20WG2T 20' Yes 4 5' - #2 Solid Tinned 320 EGRSS20WG2/0 20' Yes 4 5' - 2/0 Stranded 325 EGRSS20WG4/0 20' Yes 4 5' - 4/0 Stranded 330 • Manufactured from corrosion resistant 300 series stainless steel. • Other sizes and conductor types available. Contact the factory for details. * 5' enhanced ground rods are not UL listed. APPLICATION NOTES: • Enhanced grounds are used in high resistivity soil conditions and when low resistance ground electrode systems are critical. • Excellent for corrosive soils or cathodic protection applications. • Conductor is welded 18" down from the top. • Outside diameter of stainless steel tube is 2-3/8". Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 33 Section 1.2.11 Section 1 Grounding Components Stainless Steel Horizontal L-shaped Enhanced Ground Rod Kits Listed 467 26" L Part No. Dims. H* x L* Inspection Ultrafill Well 50# Bag Tail (Conductor) Type (AWG) Approx. Shipping Wt. (lbs.) EGRSS8LWG2T 2' x 8' Yes 2 5' - #2 Solid Tinned 150 EGRSS8LWG2/0 2' x 8' Yes 2 5' - 2/0 Stranded 155 EGRSS8LWG4/0 2' x 8' Yes 2 5' - 4/0 Stranded 160 EGRSS10LWG2T 2' x 10' Yes 2 5' - #2 Solid Tinned 205 EGRSS10LWG2/0 2' x 10' Yes 2 5' - 2/0 Stranded 210 EGRSS10LWG4/0 2' x 10' Yes 2 5' - 4/0 Stranded 215 EGRSS20LWG2T 2' x 20' Yes 4 5' - #2 Solid Tinned 340 EGRSS20LWG2/0 2' x 20' Yes 4 5' - 2/0 Stranded 345 EGRSS20LWG4/0 2' x 20' Yes 4 5' - 4/0 Stranded 350 • Manufactured from corrosion resistant 300 series stainless steel. • Other sizes and conductor types available. Contact the factory for details. * Nominal Dimensions APPLICATION NOTES: • Enhanced grounds are used in high resistivity soil conditions and when low resistance ground electrode systems are critical. • L-shaped enhanced ground rods are used when proper depth cannot be achieved due to physical conditions such as bedrock. • Excellent for corrosive soils or cathodic protection applications. • Conductor is welded 11" down from the top. • Outside diameter of stainless steel tube is 2-3/8". 34 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.11 Section 1 Grounding Components Copper Sectional Enhanced Ground Rod Kits Listed 467 Part No. Overall Length Section Length Inspection Ultrafill Well 50# Bag Tail (Conductor) Type (AWG) Approx. Shipping Wt. (lbs.) SEGR10WG2T 10' 5' Yes 2 5' - #2 Solid Tinned 185 SEGR10WG2/0 10' 5' Yes 2 5' - 2/0 Stranded 190 SEGR10WG4/0 10' 5' Yes 2 5' - 4/0 Stranded 195 SEGR20WG2T 20' 10' Yes 4 5' - #2 Solid Tinned 320 SEGR20WG2/0 20' 10' Yes 4 5' - 2/0 Stranded 325 SEGR20WG4/0 20' 10' Yes 4 5' - 4/0 Stranded 330 SEGR30WG2T 30' 15' Yes 6 5' - #2 Solid Tinned 450 SEGR30WG2/0 30' 15' Yes 6 5' - 2/0 Stranded 455 SEGR30WG4/0 30' 15' Yes 6 5' - 4/0 Stranded 460 SEGR40WG2T 40' 20' Yes 8 5' - #2 Solid Tinned 585 SEGR40WG2/0 40' 20' Yes 8 5' - 2/0 Stranded 590 SEGR40WG4/0 40' 20' Yes 8 5' - 4/0 Stranded 595 • Other size conductors available. Contact the factory for details. APPLICATION NOTES: • Used where there are vertical height restrictions or when lengths greater than 20' are desired. • Conductor is welded 18" down from the top. • Outside diameter of copper tube is 2-1/8". Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 35 Ultrafill - Earth (Ground) Enhancement Material Section 1 Grounding Components Ultrafill is a low resistance carbon based backfill material, which dramatically lowers ground system resistance in difficult soil situations. Ultrafill contains no bentonite or concrete components, which, in very dry conditions, can cause shrinkage around the ground electrode, thus rendering it ineffective. Ultrafill is ideal for use in rocky soil, sand, gravel or any other high resistance soil conditions. It is also the ideal backfill material for use around enhanced ground rods and ground grid systems. Ultrafill is easy to use, safe and effective. Unlike other backfill products, Ultrafill is relatively dust free and does not require mixing in water prior to installation. Ultrafill may be wither used in a horzontal trench or grid, or in vertical applications. Ultrafill is available in 25 and 50 pound coated woven polypropylene bags. Part No. Approx. Wt. ULTRAFILL25 25 lbs. ULTRAFILL 50 lbs. Installation Instructions Vertical Applications: Auger hole to required depth. Insert electrode in center of hole. Pour Ultrafill to proper depth. The chart located to the right will help determine how much Ultrafill will be required. Pounds of Ultrafill Required Per Foot Hole Size 5/8" Ground Rod 2" EGR 3.0 2.2 6" 6.9 6.1 8" 12.3 11.5 10" 19.3 18.5 12" 27.8 27.0 For example, placing a 5/8" x 10' ground rod in a 4" hole would require 30 pounds of Ultrafill. (3.0 x 10 = 30 pounds) Horizontal Applications: Pour enough Ultrafill to cover bottom of trench. Place the ground electrode into trench. Pour in additional Ultrafill to cover electrode to the desired depth. Liquid Mixing Instructions: To mix Ultrafill into a slurry for pumping applications, use the following formula: 6 parts water 1 part bentonite 1 part Ultrafill. 36 Pounds of Ultrafill Required Per Foot Thickness of Ultrafill (Inches) 1" 2" 3" 4" 4" 1.0 2.0 3.0 3.9 6" 1.5 3.0 4.4 5.9 8" 2.0 3.9 5.9 7.9 10" 2.5 4.9 7.4 9.9 12" 3.0 5.9 8.9 11.8 For example, using 2" of material in a 6" wide by 10' long trench would require 30 pounds of Ultrafill. (3.0 x 10 = 30 pounds) Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.13 Part No. Approx. Wt. IRRGRDKIT1 117 lbs. Section 1 Grounding Components Irrigation Grounding Kits • For grounding and lightning protection of golf course irrigation systems. • Kit includes: (1) 5/8" x 8' ground rod (2) 50 lb. bags of Ultrafill earth enhancement material (1) Flint igniter (1) #G21-588 Uni-shot exothermic weld metal (1) 8' copper plate with a 25' tail of #6 AWG wire #G21 Connection Part No. Approx. Wt. IRRGRDKIT2 227 lbs. • For grounding and lightning protection of golf course irrigation systems. • Used when connecting two kits to single irrigation controller. • Kit includes: (1) 5/8" x 8' ground rod (4) 50 lb. bags of Ultrafill earth enhancement material (1) Flint igniter (1) #G31-588 Uni-shot exothermic weld metal (2) 8' copper plate with a 25' tail of #6 AWG wire #G31 Connection Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 37 Section 1.2.14 Mobile Ground Stake Kits Section 1 Grounding Components Part No. Approx. Each Wt. (lbs.) MOBGRDSTK582 14 • Consists of three 5/8" x 2' copper clad sectional ground rods, thus achieving an overall depth of 6'. • Also contains three 5/8" ground rod couplers, one 5/8" drive stud, one u-bolt ground rod clamp and one 5/8" eyelet. Part No. Approx. Each Wt. (lbs.) MOBGRDSTK583 20 6 FT. NOM. • Consists of three 5/8" x 3' copper clad sectional ground rods, thus achieving an overall depth of 9'. • Also contains three 5/8" ground rod couplers, one 5/8" drive stud, one u-bolt ground rod clamp and one 5/8" eyelet. 9 FT. NOM. APPLICATION NOTES: • Mobile ground stakes provide temporary grounds for military communications vehicles, tanks, COWs (Cell-site On Wheels), etc. Usually a ground loop is installed around the vehicle to help provide an equipotential ground plane. Eyelet provides for easy means of removal. 38 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.14 Part No. Approx. Each Wt. (lbs.) 582GTEKIT 13-1/4 Section 1 Grounding Components Mobile Ground Stake Kits • NSN 5975-01-497-0438 • Consists of three 5/8" x 2' copper clad sectional ground rods, thus achieving an overall depth of 6'. • Also contains three 5/8" ground rod couplers, one 5/8" drive stud and one u-bolt ground rod clamp. • Bottom rod has tappered end to facilitate driving. Part No. Approx. Each Wt. (lbs.) 583GTEKIT 19-1/4 • NSN 5975-01-497-1496 • Consists of three 5/8" x 3' copper clad sectional ground rods, thus achieving an overall depth of 9'. • Also contains three 5/8" ground rod couplers, one 5/8" drive stud and one u-bolt ground rod clamp. • Bottom rod has tappered end to facilitate driving. 9 FT. NOM. APPLICATION NOTES: • Mobile ground stakes provide temporary grounds for military communications vehicles, tanks, COWs (Cell-site On Wheels), etc. Usually a ground loop is installed around the vehicle to help provide an equipotential ground plane. Eyelet provides for easy means of removal. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 39 Section 1.2.15 Ground Access Wells Section 1 Grounding Components GAW121212HD GAW121218HD GAW121224HD* GAW132418HD Light Weight Polymer Concrete Part No. Dimensions Approx. Each Wt. (lbs.) GAW121212HD 12" x 12" x 12" deep 52 GAW121218HD 12" x 12" x 18" deep 57 GAW121224HD* 12" x 12" x 24" deep 67 GAW132418HD 13" x 24" x 18" deep 97-1/2 • Lid & Grade Ring manufactured from 20,000 PSI high density polymer concrete. • Body manufactured from sheet molding compound for exceptional toughness and reduced weight. • Comes with 20,000# rated covers. • Suitable for installation and use through a temperature range of -40°C to +90°C. • Gray color. * GAW121224HD is a two piece stackable, each 12" high. ASTM C-857 Specifications Cover Type Cover Ratings Live Load 30% Safety Test Load Test Area Heavy Duty 10 Ton GVW (20,000#) 8,000# 10,400# 22,568# 10" x 10" 20,000# boxes and covers may be placed in locations that may see occasional non-deliberate heavy vehicles. Covers exceed their rating by at least 20% and exceed ASTM test loads. No polymer concrete box or cover should be placed in a full traffic, H-20, application. Meets W.U.C. 3.6. • GVW = Gross Vehicle Weight 40 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.15 Tile Well with Grated Cover Part No. Nominal Bell I.D. Pipe I.D. Length Size Minimum (Approx.) Cover Type Approx. Each Wt. (lbs.) 358T 8" 24" 10-1/2" 8" Cast Iron Grated 57 360T 10" 24" 12-3/4" 10" Cast Iron Grated 83 362T 12" 24" 15-1/8" 12" Cast Iron Grated 140 368T 18" 24" 22-1/4" 18" Cast Iron Grated 222 Bell Pipe • Available in 8", 10", 12" and 18" diameters. • Diameter is measured on inside diameter of access well bottom. • Must be shipped by truck only. Tile Well with Concrete Cover Part No. Nominal Length Size Bell I.D. Minimum Pipe I.D. (Approx.) Cover Type Approx. Each Wt. (lbs.) 358TC 8" 24" 10-1/2" 8" Concrete 70 360TC 10" 24" 12-3/4" 10" Concrete 97 362TC 12" 24" 15-1/8" 12" Concrete 151 Bell Pipe • Available in 8", 10" and 12" diameters. • Diameter is measured on inside diameter of access well bottom. • Must be shipped by truck only. APPLICATION NOTES: • Provides ready access to ground electrode for testing and inspection purposes. • To prevent displacement by frost, the access well must be longer than the frost line is deep. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 41 Section 1 Grounding Components Ground Access Wells Section 1.2.15 Ground Access Wells Section 1 Grounding Components 360PBG 360PBS 360PBSTP PVC Belled Hub Wells with Cover Part No. • • • • Diameter Length Cover Type Approx. Each Wt. (lbs.) 360PBG 10" 24" Cast Iron Grated 20 360PBS 10" 24" Flat Steel 19 360PBSTP 10" 24" Tamper Resistant 27 362PBG 12" 24" Cast Iron Grated 28 362PBS 12" 24" Flat Steel 26 362PBSTP 12" 24" Tamper Resistant 28 368PBG 18" 24" Cast Iron Grated 71 368PBS 18" 24" Flat Steel 58 368PBSTP 18" 24" Tamper Resistant 58 Available in 10", 12" and 18" diameters. Schedule 40 PVC wells feature a belled hub. Flat steel covers are 3/16" thick commercial grade steel with a zinc/ultraseal coating. Other lids available. See page 45. APPLICATION NOTES: • Provides ready access to ground electrode for testing and inspection purposes. • To prevent displacement by frost, the access well must be longer than the frost line is deep. 42 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.15 Section 1 Grounding Components Ground Access Wells PVC Well with Cover Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.) 358PP 8" 24" Plastic 12 358PS 8" 24" Flat Steel 14 360PP 10" 24" Plastic 15 360PS 10" 24" Flat Steel 19 362PS 12" 24" Flat Steel 22 • Schedule 40 PVC well. • Steel covers are 3/16" thick commercial grade steel with a zinc/ultraseal coating. • Plastic covers are manufactured from High Density Polyethylene. HDPE Well with Cover Part No. GAW910 Diameter Length 9" Cover Type Approx. Each Wt. (lbs.) HDPE 4-1/2 10-1/4" • Molded High Density Polyethylene well features a 9" diameter "twist lock" cover with locking bolt. • Static vertical load rating = 350 PSF. • 2 knock outs (mouse holes) allow for routing conductor to the inside. • For use in non-vehicular traffic areas. PVC Slotted Well with Cover Part No. • • • • Diameter Length Cover Type Approx. Each Wt. (lbs.) 358P42 8" 42" Flat Steel 19 358PP42 8" 42" Plastic 17 360P42 10" 42" Flat Steel 30 360PP42 10" 42" Plastic 26 Schedule 40 PVC well. Steel covers are 3/16" thick commercial grade steel with a zinc/ultraseal coating. Plastic covers are manufactured from High Density Polyethylene. Four 27" slots allow for ground electrode connections to be made before installation of test well. APPLICATION NOTES: • Provides ready access to ground electrode for testing and inspection purposes. • To prevent displacement by frost, the access well must be longer than the frost line is deep. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 43 Section 1.2.15 Ground Access Wells Section 1 Grounding Components Access Well with 10" Cast Iron Cover Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.) 360P36CILS80 10" 36" Cast Iron 61 360P36CILS80TP 10" 36" Tamper Resistant 61 360P42CILS80 10" 42" Cast Iron 67 360P42CILS80TP 10" 42" Tamper Resistant 67 • 10" diameter Schedule 80 PVC well. • Available in 36" and 42" lengths. • Four 27" slots allow for ground electrode connections to be made before installation of test well. • Cast iron cover fits into cast iron ring for extra support. • For use in traffic areas. Access Well with 12" Cast Iron Cover Part No. • • • • Cover Type Approx. Each Wt. (lbs.) 362PS12CILS80 Diameter Length 12" 12" Cast Iron 42 362PS24CILS80 12" 24" Cast Iron 61 362PS30CILS80 12" 30" Cast Iron 68 12" diameter Schedule 80 PVC well. Available in 12", 24" and 30" lengths. Cast iron cover fits into cast iron ring for extra support. For use in traffic areas. APPLICATION NOTES: • Provides ready access to ground electrode for testing and inspection purposes. • To prevent displacement by frost, the access well must be longer than the frost line is deep. 44 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.2.16 Ground Access Well Covers Section 1 Grounding Components Ground access well covers are available in cast iron grated, flat steel, plastic and concrete. Cast Iron Grated Covers Part No. Diameter Fits Test Well Approx. Each Wt. (lbs.) 10PBG 10-1/4" 358T & 360PBG 7 12PBG 12-1/2" 360T & 362PBG 10 12TG 14-3/4" 362T 18 18PBG 18-3/8" 368PBG 29 18TG 22" 368T 36 Flat Steel Covers Part No. Diameter Fits Test Well Approx. Each Wt. (lbs.) 8PS 8-5/8" 358PS & 358P42 3 10PS 10-5/8" 360PS & 360P42 5 10PBS 11-1/4" 360PBS 6 12PBS 13-1/4" 362PBS 7 12PS 12-3/4" 362PS 8 18PBS 19-7/8" 368PBS 16 • Manufactured from 3/16" commercial grade steel with a zinc/ultraseal coating. Plastic Covers Part No. Diameter Fits Test Well Approx. Each Wt. (lbs.) 6PP 6-5/8" 356PP 1 8PP 8-5/8" 358PP & 358PP42 1 10PP 10-3/4" 360PP & 360PP42 2 Inverted View of Cover Top View of Cover • Manufactured from High Density Polyethylene. Concrete Covers Part No. Diameter Fits Test Well Approx. Each Wt. (lbs.) 8CC 10-7/8" x 2" 358TC 16 10CC 12-1/2" x 2" 360TC 24 12CC 14-3/4" x 2-3/4" 362TC 29 • Specifically made for Tile Access Wells. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 45 Notes Section 1 Grounding Components 46 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.3 Ground Bars & Accessories Index Description Page 1.3.1 1.3.2 Harger Ground Bar Numbering System .................................................48 Ground Bar Styles...............................................................................49 1.3.3 1.3.4 Ground Bar Hole Patterns....................................................................51 Custom Ground Bars Design Sheet ......................................................53 1.3.5 1.3.6 1.3.7 1.3.8 GBI Ground Bars & Kits .......................................................................54 GBIT Ground Bars ..............................................................................58 GBIA Ground Bars ..............................................................................59 GBIP Ground Bars ..............................................................................60 1.3.9 Plexiglass Covers ...............................................................................60 1.3.10 1.3.11 BGB Ground Bars................................................................................61 TIA-607 Style Telecommunications Ground Bars & Kits ..........................62 1.3.12 Telecommunications Equipment Rack Grounding Busbars & Kits.............66 1.3.13 1.3.14 1.3.15 Telco Ground Bars ..............................................................................69 FAA Style Ground Bars & Plexiglass Covers ...........................................71 Standoff Insulators & Thread Forming Screw ........................................73 1.3.16 1.3.17 1.3.18 1.3.19 Mounting Brackets ..............................................................................74 Universal Busbar Mounting Kit .............................................................75 Stainless Steel Angle Adapters .............................................................76 "Do Not Disconnect" Tag .....................................................................76 1.3.20 Network Building Ground Tag ..............................................................76 1.3.21 Intersystem Bonding Connection (IBTD) ..............................................77 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 47 Section 1.3.1 Harger Ground Bar Numbering System Section 1 Grounding Components Listed 467 Simply follow the steps outlined below to specify the style and size of the ground bar you need. The following example is a ground bar with wall mounting brackets, insulators, and an exothermically welded tail. The ground bar is tin plated 1/4" thick, 4" wide and 12" long. It has a hole pattern "J" with a No. 2 AWG solid tinned tail. T GBIT 14 4 12 J 2T Tin-Plated Style Thickness (inches) Width (inches) 1. Style: GB GBA GBI HDGBI GBIT GBT GBS GBB BGB GBIP GBIA GBU - Length (inches) Tail Hole Pattern Plain ground bar. Ground bar with stainless steel angle adapters. Ground bar with wall mounting brackets and insulators. Ground bar with heavy duty wall mounting brackets and insulators. Ground bar with wall mounting brackets, insulators and a 25' exothermically welded tail. Ground bar with tail only. Ground bar with standoff insulators only. Ground bar with brackets only. Bent ground bar. Ground bar with insulators, wall mounting brackets and plexiglass cover. Ground bar with insulators and stainless steel angle adapters. Ground bar with insulators, wall mounting brackets and zinc plated malleable beam clamps. 2. Size: Thickness, width, length in inches. 3. Hole Pattern: See Pages 51-52 to specify hole pattern. 4. Tail: Specify American Wire Gauge (AWG) size and stranding required. 25' length is standard unless otherwise requested. 5. T: Prefix designates electro-tin plated ground bar. 48 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.2 GB Series Section 1 Grounding Components Ground Bar Styles HDGBI Series Listed 467 Plain Ground Bar Listed 467 Heavy Duty Ground Bar with Heavy Duty Wall Mounting Brackets and Insulators GBA Series GBIT Series Listed 467 Ground Bar with Stainless Steel Angle Adapters GBI Series Listed 467 Ground Bar with Wall Mounting Brackets, Insulators and a 25' Exothermically Welded Tail GBT Series Listed 467 Ground Bar with Wall Mounting Brackets and Insulators Listed 467 Ground Bar with a 25' Exothermically Welded Tail Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 49 Section 1.3.2 Ground Bar Styles Section 1 Grounding Components GBS Series GBIP Series Listed 467 Ground Bar with Standoff Insulators Only GBB Series Listed 467 Ground Bar with Insulators, Wall Mounting Brackets and Plexiglass Cover GBIA Series Listed 467 Ground Bar with Brackets Only BGB Series Ground Bar with Insulators and Stainless Steel Angle Adapters GBU Series Listed 467 Bent Ground Bar 50 Listed 467 Listed 467 Ground Bar Universal with Insulators, Brackets and Zinc Plated Malleable Beam Clamp Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.3 “A” “B” “C” “D” “F” “G” “H” “J” Section 1 Grounding Components Ground Bar Hole Patterns “M” NOTES: • All holes are 7/16" unless specified differently. To order threaded holes, specify hole size. The standard tapped hole size is 1/4-20 unless specified differently. Add suffix T to part number for tapped hole. • Slotted hole patterns accommodate "B" and "C" spaced two hole lugs (3/4" and 1" on center). • Above bar patterns represent a 12" ground bar. • All bars are available with electro-tin plating. Add prefix T to part number. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 51 Ground Bar Hole Patterns Section 1 Grounding Components “P” “Q” “R” 1" Ø4 “T” 1" 3" 4 13 8" 5" 8 1" “V” “W” “X” “Z” “N” NOTES: • All holes are 7/16" unless specified differently. To order threaded holes, specify hole size. The standard tapped hole size is 1/4-20 unless specified differently. Add suffix T to part number for tapped hole. • Slotted hole patterns accommodate "B" and "C" spaced two hole lugs (3/4" and 1" on center). • Above bar patterns represent a 12" ground bar. • All bars are available with electro-tin plating. Add prefix T to part number. 52 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.4 Section 1 Grounding Components Custom Ground Bar Design Sheet Width ______” Thickness ______” ______” Length Thickness:_______ Width:_______ Length: ________ Plastic Cover: Y or N Tamper Resistant Hardware: Y or N Part# ______ Thickness:_______ Width:_______ Length: ________ Plating: Y or N Type: _______________________ Lettering: Y or N Holes: Punched Text Shall Read Exactlyy as Follows: Tapped Combo Size:_____ Color: ___________ Size Punched:________ Size Tapped: ____________ ____________________________________________ Exothermically Welded Tail: Y or N Size: _______ ____________________________________________ Stranded Solid Bare Tinned Insulated (Note: Show Cover Layout on a Separate p Sheet.) Length:________ (Show location of weld on bar.) Other Options:________________________________ Standoff: Y or N Dim. Bar: __________________ ____________________________________________ Type: Insulator_________ Nylon All-Thread ________ Bar Engraving / Etching: Y or N Text Shall Read Exactlyy as Follows: ____________________________________________ ____________________________________________ Specify Brackets: Part #____________ Simply fill out your requirements, submit the sheet to our factory and we will produce your custom ground bar in a timely fashion. Insulators & Brackets can be found on pages 73 - 75. Specify Insulators: Part #____________ Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 53 Section 1.3.5 GBI Ground Bars Section 1 Grounding Components "H" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBI1416H 1/4" x 1" x 6" H 3 2 GBI14112H 1/4" x 1" x 12" H 9 3 GBI14116H 1/4" x 1" x 16" H 13 4 Listed 467 • Accommodates one hole lugs using 3/8" hardware. • 12" bar pictured. Holes are 7/16" diameter. "G" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBI1426G 1/4" x 2" x 6" G 6 2 GBI14212G 1/4" x 2" x 12" G 18 3 GBI14216G 1/4" x 2" x 16" G 26 4 • Mounting holes not included in total No. of Holes. • Accommodates "C" spaced two hole lugs (1" on center). • 12" bar pictured. Holes are 7/16" diameter. Listed 467 "P" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBI1426P 1/4" x 2" x 6" P 10 2 GBI14212P 1/4" x 2" x 12" P 26 3 GBI14216P 1/4" x 2" x 16" P 34 4 • Mounting holes not included in total No. of Holes. • Accommodates "B" and "C" spaced two hole lugs (3/4" and 1" on center). • 12" bar pictured. Holes are 7/16" diameter and slots are 7/16" x 11/16". Listed 467 NOTES: • Manufactured from electrolytic tough pitch copper alloy 110. • Bars available electro-tin plated. When ordering, add prefix T to part number. • Other sizes available. Please contact factory for more information. 54 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.5 Section 1 Grounding Components GBI Ground Bars "X" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBI1426X 1/4" x 2" x 6" X 6 2 GBI14212X 1/4" x 2" x 12" X 16 3 GBI14216X 1/4" x 2" x 16" X 24 4 GBI14220X 1/4" x 2" x 20" X 32 5 GBI14224X 1/4" x 2" x 24" X 40 6 • Mounting holes not included in total No. of Holes. • Accommodates "A" and "C" spaced two hole lugs (5/8" and 1" on center). • 12" bar pictured. Holes are 5/16" and 7/16" diameter. Listed 467 "C" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBI1446C 1/4" x 4" x 6" C 6 3 GBI14412C 1/4" x 4" x 12" C 15 5 GBI14416C 1/4" x 4" x 16" C 21 7 GBI14420C 1/4" x 4" x 20" C 27 8 GBI14424C 1/4" x 4" x 24" C 33 9 • Mounting holes not included in total No. of Holes. • Accommodates "B", "C" and "D" spaced two hole lugs (3/4", 1" and 1-3/4" on center). • 12" bar pictured. Holes are 7/16" diameter. Listed 467 NOTES: • Manufactured from electrolytic tough pitch copper alloy 110. • Bars available electro-tin plated. When ordering, add prefix T to part number. • Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 55 Section 1.3.5 GBI Ground Bars Section 1 Grounding Components "J" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBI1446J 1/4" x 4" x 6" J 9 3 GBI14412J 1/4" x 4" x 12" J 27 5 GBI14416J 1/4" x 4" x 16" J 39 7 GBI14420J 1/4" x 4" x 20" J 51 8 GBI14424J 1/4" x 4" x 24" J 63 9 • Mounting holes not included in total No. of Holes. • Accommodates "B", "C" and "D" spaced two hole lugs (3/4", 1" and 1-3/4" on center). • 12" bar pictured. Holes are 7/16" diameter. Listed 467 "M" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBI1446M 1/4" x 4" x 6" M 16 3 GBI14412M 1/4" x 4" x 12" M 48 5 GBI14416M 1/4" x 4" x 16" M 68 7 GBI14420M 1/4" x 4" x 20" M 88 8 GBI14424M 1/4" x 4" x 24" M 112 9 • Mounting holes not included in total No. of Holes. • Accommodates "B" and "C" spaced two hole lugs (3/4" and 1" on center). • 12" bar pictured. Holes are 7/16" diameter and slots are 7/16" x 11/16". Listed 467 NOTES: • Manufactured from electrolytic tough pitch copper alloy 110. • Bars available electro-tin plated. When ordering, add prefix T to part number. • Other sizes available. Please contact factory for more information. 56 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.5 2” Kits Listed 467 Hole No. of Approx. Each Pattern Holes Wt. (lbs.) Part No. Bar Size GBI14210GKT* 1/4” x 2” x 10” G 14 5-1/2 GBI14212GKT* 1/4” x 2” x 12” G 18 6 Section 1 Grounding Components GBI Ground Bar Kits • Refer to page 54. Listed 467 Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBI14210PKT* 1/4” x 2” x 10” P 20 5-1/2 GBI14212PKT* 1/4” x 2” x 12” P 26 6 • Refer to page 54. cap screw *Kit Includes: (1) Grounding busbar with brackets & insulators (3) GECLB62C: #6 compression lug (2) GECLB22C: #2 compression lug (2) GECLB22CS: #2 compression lug (1) GECLB2/02C: 2/0 compression lug hex nut (1) GECLB4/02C: 4/0 compression lug (18) CS68S: 3/8”-16x1” SS hex head cap screw (18) LW6S: 3/8”-16 SS lock washer (18) N616S: 3/8”-16 SS hex nut (1) HCAJC1/2: 1/2 oz. tube of antioxidant lock washer antioxidant 4” Kits Hole No. of Approx. Each Pattern Holes Wt. (lbs.) Part No. Bar Size GBI14412JKT* 1/4” x 4” x 12” J 27 8 GBI14420JKT* 1/4” x 4” x 20” J 51 10 • Refer to page 56. *Kit Includes: (1) Grounding busbar with brackets & insulators (4) GECLB62C: #6 compression lug (3) GECLB22C: #2 compression lug (3) GECLB22CS: #2 compression lug (1) GECLB2/02C: 2/0 compression lug Part No. Bar Size Listed 467 cap screw hex nut (1) GECLB4/02C: 4/0 compression lug (24) CS68S: 3/8”-16x1” SS hex head cap screw (24) LW6S: 3/8”-16 SS lock washer (24) N616S: 3/8”-16 SS hex nut (1) HCAJC1/2: 1/2 oz. tube of antioxidant antioxidant Hole No. of Approx. Each Pattern Holes Wt. (lbs.) GBI14412MKT* 1/4” x 4” x 12” M 48 8 GBI14420MKT* 1/4” x 4” x 20” M 88 11 lock washer Listed 467 • Refer to page 56. *Kit Includes: (1) Grounding busbar with brackets & insulators (8) GECLB62C: #6 compression lug (6) GECLB22C: #2 compression lug (6) GECLB22CS: #2 compression lug (1) GECLB2/02C: 2/0 compression lug (1) GECLB4/02C: 4/0 compression lug (44) CS68S: 3/8”-16x1” SS hex head cap screw (44) LW6S: 3/8”-16 SS lock washer (44) N616S: 3/8”-16 SS hex nut (1) HCAJC1/2: 1/2 oz. tube of antioxidant cap screw hex nut Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 lock washer antioxidant 57 Section 1.3.6 GBIT Ground Bars Section 1 Grounding Components "A" Pattern Hole Conductor Pattern Type (AWG) No. of Holes Approx. Each Wt. (lbs.) 2T 14 13 A 2T 20 15 1/4" x 4" x 20" A 2T 26 16 1/4" x 4" x 24" A 2T 32 17 Part No. Bar Size GBIT14412A2T 1/4" x 4" x 12" A GBIT14416A2T 1/4" x 4" x 16" GBIT14420A2T GBIT14424A2T • Mounting holes not included in total No. of Holes. • 12" bar pictured. Holes are 7/16" diameter. Listed 467 "J" Pattern Hole Conductor Pattern Type (AWG) No. of Holes Approx. Each Wt. (lbs.) 2T 9 11 J 2T 27 13 1/4" x 4" x 16" J 2T 39 15 GBIT14420J2T 1/4" x 4" x 20" J 2T 51 16 GBIT14424J2T 1/4" x 4" x 24" J 2T 63 17 Part No. Bar Size GBIT1446J2T 1/4" x 4" x 6" J GBIT14412J2T 1/4" x 4" x 12" GBIT14416J2T • Mounting holes not included in total No. of Holes. • Accommodates "B", "C" and "D" spaced two hole lugs (3/4", 1" and 1-3/4" on center). • 12" bar pictured. Holes are 7/16" diameter. Listed 467 NOTES: • • • • 58 Manufactured from electrolytic tough pitch copper alloy 110. Comes with a 25' exothermically welded tail. Bars available electro-tin plated. When ordering, add prefix T to part number. Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.7 Section 1 Grounding Components GBIA Ground Bars "Z" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBIA1426Z 1/4" x 2" x 6" Z 6 2 GBIA14212Z 1/4" x 2" x 12" Z 18 3 GBIA14216Z 1/4" x 2" x 16" Z 26 4 GBIA14220Z 1/4" x 2" x 20" Z 34 5 • Accommodates "B" spaced two hole lugs (3/4" on center). • 12" bar pictured. Holes are 7/16" diameter. Listed 467 "M" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBIA14412M 1/4" x 4" x 12" M 48 5 GBIA14416M 1/4" x 4" x 16" M 70 7 GBIA14420M 1/4" x 4" x 20" M 88 8 GBIA14424M 1/4" x 4" x 24" M 106 9 • Mounting holes not included in total No. of Holes. • Accommodates "B" and "C" spaced two hole lugs (3/4" and 1" on center). • 12" bar pictured. Holes are 7/16" diameter and slots are 7/16" x 11/16". Listed 467 NOTES: • • • • Manufactured from electrolytic tough pitch copper alloy 110. Bars available electro-tin plated. When ordering, add prefix T to part number. Ground Bar with insulators and stainless steel angle adapters. Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 59 Section 1.3.8 & 1.3.9 GBIP Ground Bars Section 1 Grounding Components "J" Pattern Part No. Bar Size Hole Pattern No. of Holes Approx. Each Wt. (lbs.) GBIP1446JMGB 1/4" x 4" x 6" J 9 5 GBIP14412JMGB 1/4" x 4" x 12" J 27 7 GBIP14416JMGB 1/4" x 4" x 16" J 39 9 GBIP14420JMGB 1/4" x 4" x 20" J 51 11 • Mounting holes not included in total No. of Holes. • Accommodates "B", "C" and "D" spaced two hole lugs (3/4", 1" and 1-3/4" on center). • 12" bar pictured. Holes are 7/16" diameter. • Plexiglass cover with MGB lettering. Other lettering available. Listed 467 NOTES: • Manufactured from electrolytic tough pitch copper alloy 110. • Other sizes available. Please contact factory for more information. Plexiglass Covers All ground bars are available with lettered plexiglass covers. Minimum lettering height is 3/8". Lettering available in several different colors. Standard cover thickness is 1/4". Other thicknesses available. Please contact our factory with your special needs. 60 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.10 Section 1 Grounding Components BGB Ground Bars Bottom View Top View • • • • • • No. of Approx. Each Arrestors Wt. (lbs.) Part No. Bar Size BGBI1848.75TEL 1/8" x 4" x 8-3/4" 2 2-1/2 BGBI18413.25TEL 1/8" x 4" x 13-1/4" 4 3-1/2 BGBI18417.75TEL 1/8" x 4" x 17-3/4" 6 4 BGBI18428TEL 1/8" x 4" x 28" 8 5-1/2 Manufactured from electrolytic tough pitch copper alloy 110. Accommodates "B" spaced two hole lugs (3/4" on center). Accepts bulkhead style surge arrestors with N female connectors. Can be mounted vertically or horizontally. Other sizes/styles available. Please contact factory for more information. Surge arrestors not included. BGBI1468ISB4FAA2 • • • • • • 1/4" x 6" x 8" electrolytic tough pitch copper alloy 110. Accommodates "C" spaced two hole lugs (1" on center). Accepts 4 bulkhead style surge arrestors with N female connectors. Can be mounted vertically or horizontally. Other sizes/styles available. Please contact factory for more information. Approximate weight is 5 pounds. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 61 Section 1.3.11 Section 1 Grounding Components TIA-607 Style Telecommunications Main Grounding Busbars Listed 467 GBIP14420TMGB GBI14420TMGB TMGB Busbars Plexiglass No. of 5/16" No. of 7/16" Approx. Each Cover Hole Sets Hole Sets Wt. (lbs.) Part No. Bar Size Material GBI14412TMGB 1/4" x 4" x 12" Copper No 12 6 6-1/2 GBIP14412TMGB* 1/4" x 4" x 12" Copper Yes 12 6 7 TGBI14412TMGB 1/4" x 4" x 12" Electro Tin Plated No 12 6 6-1/2 TGBIP14412TMGB* 1/4" x 4" x 12" Electro Tin Plated Yes 12 6 7 GBI14420TMGB 1/4" x 4" x 20" Copper No 24 6 9 GBIP14420TMGB* 1/4" x 4" x 20" Copper Yes 24 6 9-1/2 TGBI14420TMGB 1/4" x 4" x 20" Electro Tin Plated No 24 6 9 TGBIP14420TMGB* 1/4" x 4" x 20" Electro Tin Plated Yes 24 6 9-1/2 GBI14424TMGB 1/4" x 4" x 24" Copper No 28 10 10-1/2 GBIP14424TMGB* 1/4" x 4" x 24" Copper Yes 28 10 11 TGBI14424TMGB 1/4" x 4" x 24" Electro Tin Plated No 28 10 10-1/2 TGBIP14424TMGB* 1/4" x 4" x 24" Electro Tin Plated Yes 28 10 11 *TMGB is standard lettering in black with a minimum lettering height of 3/8". Other sizes available. Please contact factory for more information. See page 60 for plexiglass covers. • • • • • • • 1/4" thick x 4" wide electrolytic tough pitch copper alloy 110. Includes 1-1/2" insulators and 1" offset stainless steel mounting brackets. Includes one 1/2 oz. tube of antioxidant (#HCAJC1/2). 5/16" hole sets 5/8" on centers. Accommodates "A" spaced two hole compression lugs. 7/16" holes sets 1" on centers. Accommodates "C" spaced two hole compression lugs. Other sizes available. Please contact factory for more information. Meets "BICSI" and EIA/TIA 607 standards. 62 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.11 Section 1 Grounding Components TIA-607 Style Telecommunications Main Grounding Busbar Kits Listed 467 hex nut lock washer cap screw GBI14420TMGB TMGB Busbar Kits Part No. Bar Size Material No. of 5/16" Hole Sets No. of 7/16" Hole Sets Approx. Each Wt. (lbs.) GBI14412TMGBKT 1/4" x 4" x 12" Copper 12 6 8 TGBI14412TMGBKT 1/4" x 4" x 12" Electro Tin Plated 12 6 8 GBI14420TMGBKT 1/4" x 4" x 20" Copper 24 6 11 TGBI14420TMGBKT 1/4" x 4" x 20" Electro Tin Plated 24 6 11 GBI14424TMGBKT 1/4" x 4" x 24" Copper 28 10 12 TGBI14424TMGBKT 1/4" x 4" x 24" Electro Tin Plated 28 10 12 Kit Includes: (1) Ground bar with brackets and insulators (6) GECLB62A: #6 compression lug (1) GECLB22C: #2 compression lug (1) GECLB1/02C: 1/0 compression lug (1) GECLB2/02C: 2/0 compression lug (1) GECLB3/02C: 3/0 compression lug (1) GECLB4/02C: 4/0 compression lug (12) CS46S: 1/4"-20 x 3/4" SS hex head cap screw (12) LW4S: 1/4"-20 SS lock washer (12) N420S: 1/4"-20 SS hex nut (6) CS68S: 3/8"-16 x 1" SS hex head cap screw (6) LW6S: 3/8"-16 SS lock washer (6) N616S: 3/8"-16 SS hex nut • Other sizes available. Please contact factory for more information. • Includes one 1/2 oz. tube of antioxidant (#HCAJC1/2). • Meets "BICSI" and EIA/TIA 607 standards. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 63 Section 1.3.11 Section 1 Grounding Components TIA-607 Style Telecommunications Grounding Busbars Listed 467 GBI14212TGB GBIP14212TGB TGB Busbars Plexiglass No. of 5/16" No. of 7/16" Approx. Each Cover Hole Sets Hole Sets Wt. (lbs.) Part No. Bar Size Material GBI1426TGB 1/4" x 2" x 6" Copper No 2 2 1-1/2 GBIP1426TGB* 1/4" x 2" x 6" Copper Yes 2 2 2 TGBI1426TGB 1/4" x 2" x 6" Electro Tin Plated No 2 2 1-1/2 TGBIP1426TGB* 1/4" x 2" x 6" Electro Tin Plated Yes 2 2 2 GBI14210TGB 1/4" x 2" x 10" Copper No 4 3 3 GBIP14210TGB* 1/4" x 2" x 10" Copper Yes 4 3 3-1/2 TGBI14210TGB 1/4" x 2" x 10" Electro Tin Plated No 4 3 3 TGBIP14210TGB* 1/4" x 2" x 10" Electro Tin Plated Yes 4 3 3-1/2 GBI14212TGB 1/4" x 2" x 12" Copper No 6 3 4 GBIP14212TGB* 1/4" x 2" x 12" Copper Yes 6 3 4-1/2 TGBI14212TGB 1/4" x 2" x 12" Electro Tin Plated No 6 3 4 TGBIP14212TGB* 1/4" x 2" x 12" Electro Tin Plated Yes 6 3 4-1/2 *TGB is standard lettering in black with a minimum lettering height of 3/8". Other sizes available. Please contact factory for more information. See page 60 for plexiglass cover. • • • • • • • 1/4" thick x 4" wide electrolytic tough pitch copper alloy 110. Includes 1-1/2" insulators and 1" offset stainless steel mounting brackets. Includes one 1/2 oz. tube of antioxidant (#HCAJC1/2). 5/16" hole sets 5/8" on centers. Accommodates "A" spaced two hole compression lugs. 7/16" hole sets 1" on centers. Accommodates "C" spaced two hole compression lugs. Other sizes available. Please contact factory for more information. Meets "BICSI" and EIA/TIA 607 standards. 64 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.11 Listed 467 hex nut GBI14212TGB Section 1 Grounding Components TIA-607 Style Telecommunications Grounding Busbar Kits lock washer cap screw TGB Busbar Kits Part No. Bar Size Material No. of 5/16" Hole Sets No. of 7/16" Hole Sets Approx. Each Wt. (lbs.) GBI1426TGBKT 1/4" x 2" x 6" Copper 2 2 3 TGBI1426TGBKT 1/4" x 2" x 6" Electro Tin Plated 2 2 3 GBI14210TGBKT 1/4" x 2" x 10" Copper 4 3 4-1/2 TGBI14210TGBKT 1/4" x 2" x 10" Electro Tin Plated 4 3 4-1/2 GBI14212TGBKT 1/4" x 2" x 12" Copper 6 3 5 TGBI14212TGBKT 1/4" x 2" x 12" Electro Tin Plated 6 3 5 Kit Includes: (1) Ground bar with brackets and insulators (6) GECLB62A: #6 compression lug (1) GECLB22C: #2 compression lug (1) GECLB1/02C: 1/0 compression lug (1) GECLB2/02C: 2/0 compression lug (1) GECLB3/02C: 3/0 compression lug (12) CS46S: 1/4"-20 x 3/4" SS hex head cap screw (12) LW4S: 1/4"-20 SS lock washer (12) N420S: 1/4"-20 SS hex nut (6) CS68S: 3/8"-16 x 1" SS hex head cap screw (6) LW6S: 3/8"-16 SS lock washer (6) N616S: 3/8"-16 SS hex nut • Other sizes available. Please contact factory for more information. • Includes one 1/2 oz. tube of antioxidant (#HCAJC1/2). • Meets "BICSI" and EIA/TIA 607 standards. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 65 Section 1.3.12 Section 1 Grounding Components Telecommunications Equipment Rack Grounding Busbars & Kits manufactured from 1/4" electrolytic tough pitch copper alloy 110. Designed to fit 19", 23" and 35" equipment racks. RGBH14119.25 Pictured Listed 467 1" 194 11 16" 3" 4 #6-32 9/32 x 1/2 Ø9/32" 3" Bar Splice Plate Horizontal Bars Only Part No. Bar Size Approx. Each Wt. (lbs.) RGBH14119.25 1/4" x 1" x 19-1/4" 2 RGBH14123.25 1/4" x 1" x 23-1/4" 3 RGBH14135.25 1/4" x 1" x 35-1/4" 4 • Above bars include 3" bar splice plate. RGBH141.523.25A Pictured Listed 467 Horizontal Bars Only Part No. Bar Size Approx. Each Wt. (lbs.) RGBH141.519.25A 1/4" x 1-1/2" x 19-1/4" 3 RGBH141.523.25A 1/4" x 1-1/2" x 23-1/4" 4 RGBH141.535.25A 1/4" x 1-1/2" x 35-1/4" 5 • Accommodates "A" spaced two hole lugs. 66 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Telecommunications Equipment Rack Grounding Busbars & Kits Telecommunications Equipment Rack Grounding Busbars are available as bar only or in kit form. All bars are manufactured from 1/4" electrolytic tough pitch copper alloy 110. Designed to fit 19", 23" and 35" equipment racks. RGBHKIT14119.25 Pictured 1" 194 11" 16 3" 4 #6-32 9/32 x 1/2 Ø9/32" 3" Bar Splice Plate SMS0126SHWZ Copper Machine Screws Ring Terminal 11/16WINS Horizontal Kits Part No. Bar Size Approx. Each Wt. (lbs.) RGBHKIT14119.25 1/4" x 1" x 19-1/4" 1-3/4 RGBHKIT14123.25 1/4" x 1" x 23-1/4" 4 RGBHKIT14135.25 1/4" x 1" x 35-1/4" 5 Kit Includes: (1) 1/4" electrolytic tough pitch copper alloy 110 ground bar (1) 3" bar splice plate with 2 slotted holes (2) 11/16WINS: white delrin insulator (2) SMS0126SHWZ: 12-24 x 5/8" hex washer head thread forming screw (2) #12-24 x 3/4" copper flashed brass screw (2) #12 copper flat washer (8) #6-32 x 1/4" copper flashed brass screw (8) #6 ring terminal Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 67 Section 1 Grounding Components Section 1.3.12 Section 1.3.12 Section 1 Grounding Components Telecommunications Equipment Rack Grounding Busbars & Kits Vertical Bars Part No. Bar Size Approx. Each Wt. (lbs.) RGBV145836A 1/4" x 5/8" x 36" 2 RGBV145872A 1/4" x 5/8" x 72" 4 Listed 467 • Manufactured from electrolytic tough pitch copper alloy 110. • Accommodates one hole lug or two hole "A" spaced lugs (5/8" on center). • Elongated mounting holes. • 36" bar has 2 PEM studs 1" on center at one end for ground conductor connection. • 72" bar has 4 PEM studs (two at each end) 1" on center for ground conductor connections. 36" 72" Vertical Kits Part No. Bar Size Approx. Each Wt. (lbs.) RGBVKIT145836A 1/4" x 5/8" x 36" 3-1/2 RGBVKIT145872A 1/4" x 5/8" x 72" 7 • Manufactured from electrolytic tough pitch copper alloy 110. • Accommodates one or two hole "A" spaced compression lugs (5/8" on center). • Elongated mounting holes. • 36" bar has 2 PEM studs 1" on center at one end for ground conductor connection. • 72" bar has 4 PEM studs (two at each end) 1" on center for ground conductor connections. Listed 467 LW5S & LW4S N518S GECLB22C Kit Includes: (1) Vertical Equipment Rack Grounding Busbar (8) CS44S: 1/4"-20 x 1/2" stainless steel hex head cap screw (3) 11/16WINS: white delrin insulator (4) LW5S: 5/16" stainless steel lock washer (8) LW4S: 1/4" stainless steel lock washer (3) SMS0126SHWZ: #12-24 x 5/8" hex washer head thread forming screw (4) N518S: 5/16"-18 stainless steel hex nut (1) GECLB22C: two hole long barrel compression lug 68 CS44S SMS0126SHWZ Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.13 GBIS1416CGB Section 1 Grounding Components Telco Ground Bars GBIS1428EE Listed 4 467 • 1/4" x 1" x 6" electrolytic tough pitch copper alloy 110 bar. • (3) 10-32 tapped holes designed to fit one hole lugs. • (2) .281 punched holes designed to fit one hole lugs. • (1) 1/4-20 tapped hole designed to fit one hole lugs. • Pre-assembled with two #11/16WINS insulators and screws. • Approximate weight is 1/2 pound. GB14.757.5GBE • 1/4" x 2" x 8" electrolytic tough pitch copper alloy 110 bar. • (6) .438 punched holes designed to fit two hole lugs with 1" on center spacing. • (4) .313 punched holes designed to fit one hole lugs. • Pre-assembled with two #7/8WINS and pan head torx screws. • Approximate weight is 1-1/4 pounds. TGB1825.5CCS Listed 467 • 1/4" x 3/4" x 7-1/2" electrolytic tough pitch copper alloy 110 bar. • (8) 6-32 tapped holes designed to fit one hole lugs. • (2) .281 x 1/2" slots, 6-3/8" on-center for mounting. • Approximate weight is 1/2 pound. • 1/8” x 2” x 5-1/2” electrolytic tough copper alloy 110 bar. • (6) 11-32 holes used with 5/16” hardware. • (5) 10-32 clinch nuts. • Approximate weight is 1/2 pound. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 69 Section 1.3.13 Telco Ground Bars Section 1 Grounding Components GB38414.25TI • 3/8" x 4" x 14-1/4" electrolytic tough pitch copper alloy 110 bar. • 8 sets of 1/2" diameter holes 1-3/4" on center; which accommodates "D" spaced two hole compression lugs. • Comes with sandwich plate for attaching copper braid or flat strap. • Includes silicon bronze bolts and copper spacers. • Designed to be used in conjunction with exothermic ground plate XGP3.25/3.254/0 (not included). See page 316 for ground plates. • Approximate weight is 7-1/2 pounds. BATTERYCONNKIT • (2) 1/4" x 4" x 20" electrolytic tough pitch copper alloy 110 bars. • Each bar has (27) 7/16" punched holes designed to accommodate "B" and "C" spaced two hole lugs (3/4" and 1" on center). • Each bar comes with a 1/4" thick plexiglass cover with 1" high red lettering. • Approximate weight for complete kit is 18 pounds. 70 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.14 GBIP14612MGPFAA3 Main Ground Plate 1/2" high black lettering and green & clear striping are applied to plexiglass cover. GBIP14612EMGSFAA Electronic Multipoint Ground System 1/2" high black lettering and green & orange striping are applied to plexiglass cover. GBIP14612CESPGFAA Caution Electronic Single Point Ground 1/2" high black lettering and green & yellow striping are applied to plexiglass cover. GBIP14612TGPFAA Transient Ground Plate 1/2" high black lettering and green & red striping are applied to plexiglass cover. • 1/4" x 6" x 12" electrolytic tough pitch copper alloy 110 bar. • Includes insulators, mounting brackets and plexiglass covers (ships partially assembled). • 18 sets of 3/8-16 tapped holes 1" on center. • Approximate weight is 8 pounds. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 71 Section 1 Grounding Components FAA Style Ground Bars Section 1.3.14 FAA Style Ground Bars Section 1 Grounding Components GRDASSHDPERS Plexiglass cover Listed 467 HDPE mounting plate • • • • • 1/4" x 2" x 6" electrolytic tough pitch copper alloy 110 bar. (10) 8-32 tapped holes, (4) 10-32 tapped holes and (2) 1/4-20 tapped holes. 1/4" thick plexiglass cover. 1/2" x 2.5" x 8" HDPE mounting plate. Approximate weight is 5 pounds. FAA Style Plexiglass Covers All ground bars are available with lettered plexiglass covers. Minimum lettering height is 3/8". Lettering available in several different colors. Standard cover thickness is 1/4". Other thicknesses available. Please contact our factory with your special needs. 72 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.15 Section 1 Grounding Components Standoff Insulators - White Manufactured from Delrin material. 11/16WINS 7/8WINS 3/4" 3/4" 1-1 /4" Ground Bar Mounting Hole Surface Mounting Hole 2-1 /4" 8" 3/ 8" 3/ Part No. Box Qty. Approx. Box Wt. (lbs.) 11/16WINS 50 1-1/4 7/8WINS 20 1-1/4 • For use with 1" wide or less ground bars. • Surface mounting hole 1/4" in diameter. • Ground bar mounting hole 1/8" in diameter (self-tapping). Thread Forming Screw Part No. Box Qty. Approx. Box Wt. (lbs.) SMS0126SHWZ-50 50 1 • #12-24 x 5/8" zinc plated thread forming hex washer head screw with external washer. • Used with white standoff insulators (11/16WINS & 7/8WINS). • Removes paint on a 12-24 threaded rack hole. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 73 Section 1.3.15 & 1.3.16 Standoff Insulators - Red Section 1 Grounding Components Hexagon Octagon Round Manufactured from glass reinforced thermoset polyester. Voltage Tensile Box Approx. Box Rating Strength (lbs.) Qty. Wt. (lbs.) Part No. "A" "B" Shape Thread Size 1100A1 1" 1" Hex 1/4 - 20 x 1/4 AL 600 1200 25 1-1/2 4150S2 2" 1-1/2" Oct 1/4 - 20 x 1/2 STL 1500 3000 - 4500 20 4-1/2 R4150S3 1-3/4" 1-1/2" Round 5/16 - 18 x 1/2 STL 1500 2500 - 2700 20 5-1/2 R4150A4 1-3/4" 1-7/8" Round 3/8 - 16 x 3/8 AL 2000 2500 - 2700 20 5-1/2 R4200S5 1-3/4" 2" Round 3/8 - 16 x 5/8 STL 2500 2500 - 2700 20 6-3/4 4200S6 2" 2" Oct 1/2 - 13 x 5/8 STL 2500 3000 - 4500 20 8 5250A5 2-1/2" 2-1/2" Oct 3/8 - 16 x 5/8 AL 3200 5000 - 5700 10 4-1/2 5263A8 2-1/2" 2-5/8" Oct 5/8 - 11 x 3/4 AL 3400 5000 - 5700 10 4-3/4 Other sizes available. Contact our factory for special requests. Mounting Brackets 1" Wall Mount Mounting "H" Hole Size Part No. Material Heavy Duty Box Qty. Approx. Box Wt. (lbs.) WBKT1 7/16" 1" SS No 10 3 WBKT1HD 5/8" 1" Z/P Steel Yes 10 8 WBKT1HDS 5/8" 1" SS Yes 10 8 WBKT2 7/16" 2" SS No 10 4 WBKT3 7/16" 3" SS No 10 4 WBKT4 7/16" 4" SS No 10 5 H 4" 6 3/4" • Manufactured from 304 series stainless steel or zinc plated steel. • Special brackets available upon request. WBKT1 NOTES: • See Section 1.12 on page 141 for hardware. 74 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.16 & 1.3.17 Section 1 Grounding Components Mounting Brackets Wall Mount Kit Part No. WBKT1KIT Mounting "H" Hole Size 7/16" Material Heavy Duty Box Qty. Approx. Box Wt. (lbs.) SS No 5 5 1" • Manufactured from 304 series stainless steel or zinc plated steel. • Special brackets available upon request. Kit Includes: (2) WBKT1: stainless steel ground bar bracket (2) R4150A4: round insulator (2) CS66S: 3/8"-16 x 3/4" stainless steel hex head cap screw (2) W6S: 3/8" stainless steel flat washer (2) LW6S: 3/8" stainless steel split lock washer WBKT1KIT Universal Busbar Mounting Kit Part No. Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GBUKIT 2-1/4 10 22-1/2 • Provides material for either a Shelter or a Tower mount. Kit Includes: (2) WBKT1: stainless steel ground bar bracket (Shelter) (2) MBC3816: Malleable iron angle adapters (Tower) • Will accommodate up to 7/8" thick material. (2) R4150A4: round insulator (4) 280: 1/4" x 1" drive pin (2) CS65S: 3/8"-16 x 5/8" stainless steel hex head cap screw (2) CS66S: 3/8"-16 x 3/4" staniless steel hex head cap screw (4) W6S: 3/8" stainless steel flat washer (4) LW6S: 3/8" stainless steel split lock washer Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 75 Section 1.3.18 - 1.3.20 Stainless Steel Angle Adapters Section 1 Grounding Components Part No. Box Qty. Approx. Box Wt. (lbs.) SSAA 10 5 SSAAKIT 5 8 • Manufactured from 304 series stainless steel. • SSAAKIT includes two assemblies (pictured). 3/8" stainless steel hardware fastens kit to ground bar. • SSAAKIT also includes R4150A4 insulators. • Will accommodate up to 1" thick material. SSAA SSAAKIT "Do Not Disconnect" Tag Part No. Material Box Qty. Approx. Each Wt. (lbs.) GRNTAGDND Brass EA 1/4 • Used in Data Center and In-Building Telecommunications Grounding Systems to mark both ends of grounding/bonding conductors. • 2" diameter brass tag with 1/2" high black filled lettering. • Made from corrosion resistant brass. • Has a round hole for mounting, screwing or wire tying into position. Network Building Ground Tag Part No. Material Box Qty. Approx. Box Wt. (lbs.) GRNTAG607PK10 Plastic 10 1/2 • Dimensions are 2.125" x 3.75". • Yellow tag with green text. • Tag is UV Resistant. 76 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.3.21 Section 1 Grounding Components Intersystem Bonding Connection Top View Bottom View Part No. IBTD Box Qty. Approx. Each Wt. (lbs.) EA 3/4 • Intersystem Bonding Termination Device • Accepts one 6-1 AWG grounding electrode conductor, four 14-4 AWG bonding conductors and one Class I copper lightning conductor. • Plastic case, brass terminal with stainless steel hardware. • Mounting hardware included. • Slide in, snap fit lid design for easy installation and inspection. TECHNICAL NOTES: (Summarized) An external accessible intersystem bonding termination for connecting intersystem bonding and grounding conductors at the service equipment and at the disconnecting means for any additional buildings or structures.* * NEC 2011 Article 250.94 Bonding For Other Systems Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 77 Notes Section 1 Grounding Components 78 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.4 Ground Bus Systems Index Description Page 1.4.1 Introduction .......................................................................................80 1.4.2 1.4.3 Ground Bus Numbering System ...........................................................80 Copper Ground Busbars ......................................................................81 1.4.4 1.4.5 Ground Bus Sizes ...............................................................................81 Elbows & Splicers with Kits..................................................................82 1.4.6 1.4.7 1.4.8 "Sandwich" Style Elbows & Splicers......................................................83 Insulators & Mounting Brackets ...........................................................84 Static Ground Kits...............................................................................85 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 79 Section 1.4.1 & 1.4.2 Introduction Section 1 Grounding Components Custom Ground Bus Systems Harger Ground Bus Systems offer flexibility, ease of design and superior installation characteristics. A variety of elbows, insulators, splice plates and bars ensure that custom design specifications are met. Harger’s technical support staff stands ready to assist you with your design criteria. Some examples of Ground Bus System applications are: clean rooms for chemical storage, ammunitions, paints & inks, testing laboratories and pharmaceuticals. Listed 467 Simply follow the example outlined below to specify the type and size of the ground bus you need. The following example is a copper ground bus that is 1/4" thick, 2" wide and 12' long utilizing hole pattern "K". CB 14 2 144 K Material (CB = copper bar AB = aluminum bar) 80 Thickness k (in.) Width (in.) Length (in.) Listed 467 Hole Pattern Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.4.3 & 1.4.4 Part No. Thickness Width Length Hole Pattern Approx Each Wt. (lbs.) CB141144K CB141144S CB141144N 1/4" 1" 144" K S N 12 CB141.5144K CB141.5144S CB141.5144N 1/4" 1-1/2" 144" K S N 18 CB142144K CB142144S CB142144N 1/4" 2" 144" K S N 24 Section 1 Grounding Components Copper Ground Busbars • Other sizes available. Please contact factory for more information. CENTERLINE OF BAR 1" 12" 12" 1" 1" Ø7/16" 1" Ø3/8" x 5/8" SLOT These hole patterns are offered as standard part numbers. However, Harger stands ready to custom design any hole pattern you require. "K" 1" 1" 1" 1" Ø3/8" X 5/8" SLOT "S" "N" "A" "B" Ground Bus Sizes DIMEN. "A" INCHES DIMEN. "B" INCHES DIMEN. "A" INCHES DIMEN. "B" INCHES DIMEN. "A" INCHES DIMEN. "B" INCHES DIMEN. "A" INCHES DIMEN. "B" INCHES 1/8 1/8 1/8 1/8 1/8 3/8 1/2 5/8 3/4 7/8 1/4 1/4 1/4 1/4 1/4 1 1-1/4 1-1/2 1-3/4 2 3/8 3/8 3/8 3/8 3/8 1-1/2 2 2-1/2 3 3-1/2 1/2 1/2 1/2 1/2 3/4 4 5 6 8 1 1/8 1/8 1/8 1/8 1/8 1 1-1/4 1-1/2 1-3/4 2 1/4 1/4 1/4 1/4 1/4 2-1/2 3 3-1/2 4 5 3/8 3/8 3/8 1/2 1/2 4 5 6 3/4 1 3/4 3/4 3/4 3/4 3/4 1-1/4 1-1/2 2 2-1/2 3 1/8 1/8 1/8 1/8 1/4 2-1/2 3 4 6 1/2 1/4 1/4 3/8 3/8 3/8 6 8 1/2 5/8 3/4 1/2 1/2 1/2 1/2 1/2 1-1/4 1-1/2 1-3/4 2 2-1/2 3/4 3/4 3/4 3/4 3/4 3-1/2 4 5 6 7-3/4 1/4 1/4 5/8 3/4 3/8 3/8 1 1-1/4 1/2 1/2 3 3-1/2 3/4 8 Maximum length per bar is 12'-0". Bus is available in both copper and aluminum. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 81 Section 1.4.5 Elbows & Splicers with Kits Section 1 Grounding Components 90° Elbows Part No. Kit* Thickness Width Approx. Each Wt. (lbs.) CU141EL90 No 1/4" 1" 1/2 CU141EL90KIT Yes 1/4" 1" 3/4 CU141.5EL90 No 1/4" 1-1/2" 3/4 CU141.5EL90KIT Yes 1/4" 1-1/2" 1 CU142EL90 No 1/4" 2" 1 CU142EL90KIT Yes 1/4" 2" 1-1/4 Listed 467 90° Elbows Part No. Kit* Thickness Dims. Approx. Each Wt. (lbs.) CU1435EL90FL No 1/4" 3" x 5" 1 CU1435EL90FLKIT Yes 1/4" 3" x 5" 1-1/4 Listed 467 5" • Used for 1/4" x 2" bar stock. 3" 45° Elbows Part No. Kit* Thickness Width Approx. Each Wt. (lbs.) CU141EL45 No 1/4" 1" 1/2 CU141EL45KIT Yes 1/4" 1" 3/4 CU141.5EL45 No 1/4" 1-1/2" 3/4 CU141.5EL45KIT Yes 1/4" 1-1/2" 1 CU142EL45 No 1/4" 2" 1 CU142EL45KIT Yes 1/4" 2" 1-1/4 Listed 467 Splice Plates Part No. Kit* Thickness Width Approx. Each Wt. (lbs.) CU141SPL No 1/4" 1" 1/2 CU141SPLKIT Yes 1/4" 1" 3/4 CU141.5SPL No 1/4" 1-1/2" 3/4 CU141.5SPLKIT Yes 1/4" 1-1/2" 1 CU142SPL No 1/4" 2" 1 CU142SPLKIT Yes 1/4" 2" 1-1/4 *Kit Includes: (1) Elbow or Splice Plate (4) CS68S: 3/8”-16x1” SS hex head cap screw (8) W6S: 3/8”-18 SS flat washer (4) LW6S: 3/8”-16 SS lock washer (4) N616S: 3/8”-16 SS hex nut washer Listed 467 hex nut lock washer NOTES: • Slotted hole size is 3/8" x 5/8" spaced 1" on center. • Other sizes available. Please contact factory for more information. 82 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.4.6 "Sandwich" Style Elbow & Splicers Section 1 Grounding Components No Drilling Required 90° Sandwich Splice Listed 467 Part No. Thickness Fits Bar Width Interior or Exterior Bend Approx. Each Wt. (lbs.) SSCUEL90141INT 1/4" 1" Interior 4 SSCUEL90141EXT 1/4" 1" Exterior 4 SSCUEL90141.5INT 1/4" 1-1/2" Interior 5 SSCUEL90141.5EXT 1/4" 1-1/2" Exterior 5 SSCUEL90142INT 1/4" 2" Interior 6 SSCUEL90142EXT 1/4" 2" Exterior 6 Sandwich Splice Listed 467 Part No. Thickness Fits Bar Width Approx. Each Wt. (lbs.) SSCUPL141 1/4" 1" 1/2 SSCUPL141.5 1/4" 1-1/2" 1 SSCUPL142 1/4" 2" 1 Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 83 Section 1.4.6 & 1.4.7 "Sandwich" Style Elbows & Splicers Section 1 Grounding Components No Drilling Required Splice Plates Listed 467 Part No. Thickness Fits Bar Width Approx. Each Wt. (lbs.) SSCUPLHV141 1/4" 1" 1/2 SSCUPLHV141.5 1/4" 1-1/2" 1 SSCUPLHV142 1/4" 2" 1-1/2 Other sizes available. Please contact factory for more information. Insulators & Mounting Brackets Stand-off insulators, mounting brackets and hardware are all provided by Harger. Insulators and mounting brackets are found on pages 74 & 75. The hardware is in Section 1.12, page 141. To provide proper support, bars should be mounted every 2 to 4 feet. WBKT1KIT 84 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.4.8 Section 1 Grounding Components Static Ground Kits Static Ground Reel 20' with Clamp Part No. Approx. Each Wt. (lbs.) SGR20 15 • Static ground reel with 20' retractable 3/32" diameter galvanized steel bonding conductor. • Includes die cast aluminum plier-type clamp with two stainless steel points. • Approximate 1" maximum jaw opening. Barrel Grounding Assembly Part No. Approx. Each Wt. (lbs.) ABBOTTBG 30 • Static ground assembly bonds up to 16 barrels or pails. • Comes with 4 Quad Leads: - 3 leads with 10' coils. - 1 lead with 5' coil. • Bars manufactured from 304 stainless steel. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 85 Section 1.4.8 Static Ground Kits Section 1 Grounding Components Harger manufactures a variety of static ground kits. Please contact factory for more information. Pail Ground Strap Part No. Approx. Each Wt. (lbs.) GJ2/0WC120BEMA 7 • 10' long, temporary static bond strap manufactured from 2/0 superflexible, insulated conductor. • Comes with a 200 Amp copper ground clamp with 1-5/8" maximum jaw opening and a compression lug for 3/8" hardware. Barrel Bond Strap Part No. Approx. Each Wt. (lbs.) GJ4/0WC36CE 5-1/4 • 36" long, temporary static bond strap manufactured from 4/0 superflexible, insulated conductor. • Comes with two 200 Amp copper ground clamps with 1-5/8" maximum jaw opening. Brass Ground Stud Part No. Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GRDSTD1.25 1/4 25 6-1/4 • Can be attached to ground bar or to steel frame of tank cars or trucks. • 1-1/4" long 3/8-16 threaded stud with nut and lock washer. • Used for static grounding. 86 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.5 Ground Boxes Index Description 1.5.1 1.5.2 Page NEMA Type 1 Steel Enclosures ...........................................................88 NEMA Type 4 Fiberglass Enclosures .....................................................88 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 87 Section 1.5.1 & 1.5.2 NEMA Type 1 Steel Enclosures Section 1 Grounding Components Size H W D Bar Width GBX886 8" 8" 6" 2" 3 7 GBX10106 10" 10" 6" 2" 6 10 GBX12126 12" 12" 6" 2" 8 19 GBX18186 18" 18" 6" 4" 13 20 GBX24246 24" 24" 6" 4" 19 34 Part No. • • • • • Number Approx. Each of Holes Wt. (lbs.) NEMA Type 1 gray steel boxes with screw cover. Standard bar has "H" hole pattern (see page 51). "H" hole pattern is a single row of 7/16" holes spaced every 1 inch. Two 3/8" x 1-7/8" insulators. Other sizes and types available. Please contact factory for more information. NEMA Type 4 Fiberglass Enclosures Part No. ES240 Size H W D 12" 10" 6" Number Approx. Each of Holes Wt. (lbs.) 8 22 • 3/8" x 4" x 6" copper ground bar with 3 sets of 1/4" holes spaced 1" on center. • 3/4" x 9-1/2" x 11-1/2" white plywood backing panel. • Four 3/8" x 1-1/2" insulators. • Front cover stenciled with 1" high black letters and 3/8" high black letters. • Striping is 1/2" high green and orange. • Other sizes and types available. Please contact factory for more information. 88 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.6 UL Listed Supplementary Bonding Grids (also known as Signal Reference Grids) & Prefabricated Copper Ground Mesh Index Description Page 1.6.1 Supplementary Bonding Grids..............................................................90 1.6.2 1.6.3 Flat Strip Supplementary Bonding Grids ...............................................91 Supplementary Bonding Grid (SRG) Numbering System .........................91 Low Impedance Risers ........................................................................92 1.6.4 1.6.5 1.6.6 SRG to SRG Connections .....................................................................92 SRG Bonding ......................................................................................93 1.6.7 1.6.8 1.6.9 Round-wire Supplementary Bonding Grid (SRG) ....................................94 Ground Pedestal Clamps & Bonding Clamps..........................................94 Computer Room Ground Clamps..........................................................96 1.6.10 1.6.11 1.6.12 1.6.13 Static Floor Bonding Clamp Kit.............................................................96 UL Listed Prefabricated Copper Ground Mesh .......................................97 Copper Ground Mesh Worksheet..........................................................99 Copper Ground Mesh ........................................................................100 1.6.14 Personnel Safety Mats .......................................................................101 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 89 Section 1.6.1 Supplementary Bonding Grids Section 1 Grounding Components Today's electronic environments require specialized grounding applications. Understanding higher frequency grounds, equipotential ground planes and supplementary bonding subsystems are imperative to protecting sophisticated equipment systems. Harger offers the knowledge and products required to protect these delicate systems. Signal Reference Grids (SRG) are also known as Supplementary Bonding Grids. Listed 467 Note: The SRG acronym will not change. DEFINITIONS*: • Equipotential Plane: A grid, sheet, mass, or masses of conducting material which, when bonded together, offers a negligible impedance to current flow. (Serves as signal reference subsystem for new facilities.) • Higher Frequency Ground: The interconnected metallic network intended to serve as a common reference for currents and voltages at frequencies above 30 kHz and in some cases above 300 kHz. Pulse and digital signals with rise and fall times of less than 1 microsecond are classified as higher frequency signals. • Signal Reference Subsystem: A conductive sheet or cable network/mesh providing an equipotential reference for C-E equipments to minimize interference and noise. *Military Handbook 419A 90 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.6.2 & 1.6.3 Section 1 Grounding Components Flat Strip Supplementary Bonding Grids Harger's Flat Strip Supplementary Bonding Grids are manufactured from 2" wide x 26 gauge soft copper strip. They are welded together forming a 2' x 2' pattern. Rolls of SRG range from 2' to 18' wide and the weight per roll is usually limited to a maximum of 250 pounds. The following page offers a design guide to help determine what part numbers are required for the flat strip system. Signal Reference Grids (SRG) are also known as Mesh-BN’s, System Reference Potential Planes (SRPP) and Supplementary Bonding Grids. Note: The SRG acronym will not change. APPLICATION NOTES: Listed 467 The grid lies directly on the subfloor that supports the raised floor. It may or may not be glued or fastened down. "Power and data cables lay on the grid. The advantage of this geometry is that, due to decreased open loop area, the coupling of radiated energy from far-field phenomena into the cables is minimized when they are very close to the copper strips that form the signal reference grid. The higher capacitance between the cables and the signal reference grid also increases the protected circuit's noise immunity to electric fields. Minimum spacing between the cables and the signal reference grid also reduces susceptibility to magnetic fields. Both of these are near-field effects. A possible disadvantage of this form of signal reference grid is the requirement for longer bonding straps as compared to the raised floor-based signal reference. Two bonding straps (of different lengths) to each piece of equipment substantially reduces the impedance of the strap."* *2005 IEEE Std. 1100 Supplementary Bonding Grid (SRG) Numbering System Example p SRG 12 46 24 SRG Mesh Width (in feet) Length O.C. Spacing (in feet) (in inches) NOTES: • 2" x .016" Copper Strip is used unless specified otherwise. • Meets requirements of 2005 IEEE Std. 1100. Standard SRG Sizes Part No. Description Approx. Each Wt. (lbs.) SRG105024 10' x 50', 24" O.C. Spacing 90 SRG125024 12' x 50', 24" O.C. Spacing 98 • Commonly stocked. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 91 Section 1.6.4 & 1.6.5 Low Impedance Risers Section 1 Grounding Components 5/16" Ø LIR18 SRG FIELD MADE EXOTHERMIC CONNECTION LIR Kit Part No. Material Length Riser or Kit LIR18 2" x .016" Flat Copper 18" Riser LIR18KIT 2" x .016" Flat Copper 18" Kit LIR24 2" x .016" Flat Copper 24" Riser LIR24KIT 2" x .016" Flat Copper 24" Kit LIR36 2" x .016" Flat Copper 36" Riser LIR36KIT 2" x .016" Flat Copper 36" Kit LIR72 2" x .016" Flat Copper 72" Riser LIR72KIT 2" x .016" Flat Copper 72" Kit • Kit includes all necessary hardware. • Use mold SRG2016K to weld LIR to SRG. SRG to SRG Connections Mold Part No. Flat Strip SRG2016K 2" x .016" Weld Metal UltraShot NUWTUBE US32 NUWTUBE32 Handle Clamp MH1 • The Ultraweld SRG mold and weld metal are used to exothermically weld adjacent SRG mats together in the field. • The SRG mold can be used to make all required strip to strip connections. • Add suffix SX to mold part number and weld metal part numbers for smokeless system (example: NUWTUBE32SX). Adjacent SRG Mats Welded Together 92 Cross Tee Splice Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.6.6 Section 1 Grounding Components SRG Bonding Pedestal Bonding to SRG Connect pedestals per specification, typically every 6th in each direction, to the SRG using #6 AWG 7 strand copper cable. The cable should take the shortest path between the pedestal and the SRG. The length of the wire should not exceed 2 feet. The bond wire can either be exothermically welded to the pedestal (preferred method) or mechanically attached using a UL Listed Pedestal Ground Clamp (see page 94). Exothermically Welded Pedestal Connections Mold Part No. Connection VHO61SQMX BCF61.5016B Weld Metal UltraShot NUWTUBE Handle Clamp #6 Conc. to 1" Sq. Pedestal US25 NUWTUBE25 MH4 #6 Conc. to SRG US25 NUWTUBE25 MH1 • Add suffix SX to mold part no. and weld metal for smokeless system (example: BCF61.5016BSX and/or NUWTUBE25SX). Exothermic Connections for Bonding to Building Steel All columns within and at perimeter of the computer room shall be bonded to the SRG using a concentric stranded copper conductor. #6 AWG 7 strand copper is the most common conductor used for this application. The cable should take the shortest path between the building steel and the Supplementary Bonding Grid. Building Steel VA6B Mold #6 conc #6 conc to SRG Weld Metal Mold Part No. Connection UltraShot NUWTUBE Handle Clamp VA6B #6 Conc. to Building Steel US45 NUWTUBE45 MH1 VA4B #4 Conc. to Building Steel US45 NUWTUBE45 MH1 VA2B #2 Conc. to Building Steel US45 NUWTUBE45 MH1 BCF61.5016B #6 Conc. to SRG US25 NUWTUBE25 MH1 BCF41.5016B #4 Conc. to SRG US32 NUWTUBE32 MH1 BCF21.5016B #2 Conc. to SRG US32 NUWTUBE32 MH1 • Add suffix SX to mold part no. and weld metal for smokeless system (example: BCF41.5016BSX and/or NUWTUBE32SX). Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 93 Section 1.6.7 & 1.6.8 Round-wire Supplementary Bonding Grid Section 1 Grounding Components "A Signal Reference Grid may also be economically fabricated from standard, bare round-wire joined together via welding, brazing, compression or a suitable grounding clamp arrangement at each of the crossing points". (2005 IEEE Std. 1100) Harger offers a variety of ground pedestal clamps and conductors to achieve these objectives. Conductors can be found in Section 1.1, page 11. Signal Reference Grids (SRG) are also known as Supplementary Bonding Grids. Note: The SRG acronym will not change. Ground Pedestal Clamps & Bonding Clamps Ground Pedestal Clamps for Flat Strip Part No. U-Bolt Type Pedestal Size Conductor Size Box Qty. Approx. Box Wt. (lbs.) GPC2FSSQ Square 1" 2" Flat Strip 5 4 GPC2FSRD Round 1" 2" Flat Strip 5 4 • Electro-tin plated copper. • Includes stainless steel hardware. Listed 467 GPC2/0RD1.75 Part No. U-Bolt Type Pedestal Size Conductor Size (AWG) Box Qty. Approx. Box Wt. (lbs.) GPC6SQ Square 1" (1-1/8" OD) #6 5 3-1/2 GPC6RD Round 1" (1-1/8" OD) #6 5 3-1/2 GPC4SQ Square 1" (1-1/8" OD) #4 5 3-1/2 GPC4RD Round 1" (1-1/8" OD) #4 5 3-1/2 GPC2SQ Square 1" (1-1/8" OD) #2 5 3-1/2 GPC2RD Round 1" (1-1/8" OD) #2 5 3-1/2 GPC2/0RD1.75 Round 1-1/8" - 1-3/4" 2/0 & #6 5 7-1/2 • Accommodates cross runs without adding an additional connector. Accommodates 4 conductors in total. • Electro-tin plated copper. • Includes stainless steel hardware. • Other sizes available. Please contact factory for more information. 94 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.6.8 Section 1 Grounding Components Ground Pedestal Clamps & Bonding Clamps Listed 96 Listed 467 Part No. Tamper Resistant Material CPC.5/.75 No Tinned Bronze Pedestal Pipe Outside Diameter Range Diameter .5" - 1" Box Qty. Approx. Box Wt. (lbs.) 5 2-1/2 Box Qty. Approx. Box Wt. (lbs.) .75" - 1.7" 5 3 .375" - 1" • Electro-tin plated bronze includes stainless steel hardware. • Accommodates 3 conductors from #6 AWG up to 4/0, with a maximum single conductor of 500 MCM or two conductors of 250 MCM. • Fits both round and square pedestal legs up to 1" outside diameter. Listed 96 Listed 467 Part No. Tamper Resistant Material CPC1/1.25 No Tinned Bronze Pedestal Pipe Outside Diameter Range Diameter 1" - 1.625" • Electro-tin plated bronze includes stainless steel hardware. • Accommodates 2 conductors from #6 AWG up to 250 MCM. • Fits round pedestal outside diameter range .75" - 1.7". Listed 96 Listed 467 Part No. Tamper Resistant Material Pedestal Diameter Range Pipe Outside Diameter Box Qty. Approx. Box Wt. (lbs.) CPC1.5/2 No Tinned Bronze 1.5" - 2.375" 1" - 2.4" 5 3-3/4 • Electro-tin plated bronze includes stainless steel hardware. • Accommodates 2 conductors from #6 AWG up to 250 MCM. • Fits round pedestal outside diameter range 1" - 2.4". Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 95 Section 1.6.8 - 1.6.10 Ground Pedestal Clamps & Bonding Clamps Section 1 Grounding Components Part No. Conductor Size (AWG) Box Qty. Approx. Box Wt. (lbs.) GP1MCI #6 Sol. thru 2/0 Str. 5 2-1/2 TGP1MCI #6 Sol. thru 2/0 Str. 5 2-1/2 • Heavy duty bronze clamp includes stainless steel hardware. • Available electro-tin plated. When ordering, add prefix T to part number. • Fits both round and square pedestal legs up to 1-1/8" outside diameter. Computer Room Ground Clamps • • • • Part No. Conductor Size (AWG) Box Qty. Approx. Box Wt. (lbs.) CRGC6 #6 25 4 CRGC4 #4 10 5 CRGC2 #2 10 5 Listed 467 Used when welded connections are not feasible. Unique design allows clamps to form connections at most any angle. Specific uses include fabrication under an existing computer room floor. Electro-tin plated brass. Static Floor Bonding Clamp Kit Part No. Box Qty. Approx. Box Wt. (lbs.) SFBC3KIT 1 1-1/4 Kit Includes: (4) CS44S: 1/4"-20 x 1/2" SS hex head cap screw (4) LW4S: 1/4"-20 SS lock washer (4) W4S: 1/4"-20 SS flat washer (1) GECLB62A: #6 compression lug • Manufactured from 110 copper alloy. • Two piece design sandwiches firmly secures the ground strap. • Wall mounting hardware, ground bar and conductor not included. • Bonds static flooring system to the telecommunications bonding and grounding system. 96 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.6.11 Section 1 Grounding Components UL Listed Prefabricated Copper Ground Mesh Prefabricated wire mesh is a simple cost effective method of enhancing ground systems. Applications include improving the ground plane at telecommunications and radio transmitting/ receiving facilities and reducing step and touch potentials at power plants and substations. Mesh is also used where ground rods are impossible to drive or are ineffective because of soil conditions. Wire mesh is manufactured from solid copper or copper clad steel wire, ranging from #10 AWG to #4 AWG. Normal spacing between conductors is 4", 6", 8", 12", 24" and 48". All joints are silver brazed ensuring excellent electrical continuity, corrosion resistance and superior strength. Listed 467 Standard Mat Sizes Part No. Width (ft.) Length (ft.) Conductor Size/Type (AWG) Conductor Spacing (in.) Approx. Each Wt. (lbs.) GM125066 12 50 6 6 214 GM1250612 12 50 6 12 117 GM1250624 12 50 6 24 69 • Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 97 Section 1.6.11 UL Listed Prefabricated Copper Ground Mesh Section 1 Grounding Components Harger prefabricated wire mesh can be supplied with no overhang, overlapping ends or butt splice ends. Listed 467 No Overhang The overlapping end configuration is designed to allow for side by side connections of adjoining mats. This type of connection provides the easiest method of joining two mesh sections. Adding 2" to one half the conductor spacing provides the overlapping ends. For example, if the mesh size is 6" square, the overlapping end length is 5". Listed 467 "Overlapping" ends Mesh Net Weight in Pounds per Square Foot Mesh Cell Size Wire Type 4" x 4" 6" x 6" 8" x 8" 12" x 12" 24" x 24" 24" x 48" 48" x 48" #10 Cu 0.199 0.132 0.099 0.067 0.034 0.027 0.019 8CW3D 0.257 0.171 0.129 0.087 0.045 0.035 0.024 #8 Cu 0.312 0.208 0.157 0.106 0.055 0.042 0.030 6CW3D 0.451 0.301 0.227 0.153 0.080 0.061 0.043 #6 Cu 0.491 0.328 0.248 0.167 0.087 0.067 0.047 #4 Cu 0.775 0.519 0.392 0.265 0.138 0.106 0.075 You need to first do the calculation for the net weight in order to calculate the gross shipping weight. To Calculate Net Weight g : Net Weight = Width (ft.) x Length (ft.) x Table Value (lb/ft2) To Calculate Gross Shipping pp g Weight g : Gross Weight = Net Weight + [3.38 x (Mesh Width (ft.) + 1 (ft.))] Example: 10' x 100', #6 Cu Wire Type, 6" x 6" Cell Size, from table 0.328 (lb/ft2) Net Weight = 10 x 100 x 0.328 = 328 lbs. Gross Weight = 328 + [3.38 x (10 + 1)] = 365 lbs. 98 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.6.12 Section 1 Grounding Components Copper Ground Mesh Worksheet OE’’ W’ L’ OC’’ No Overhang Overlapping ends Example p GM 12 46 6 24 OE1 Ground Mesh Width Length (ft.) Standard Mesh Configurations Wire Size: Wire Type: Mesh Size: #4, #6, #8, #10 AWG Solid Conductor Pure copper or copper clad (30% conductivity) 4" square through 48" square in 4" and 6" increments Conductor Size/Type (ft.) End Type O.C. Spacing (in.) Conductors Part No. Type 4 Solid Copper 6 Solid Copper 6CW3D Copper Clad 30% Conductivity 8 Solid Copper 8CW3D Copper Clad 30% Conductivity 10 Solid Copper End Type Description OE1 Overlapping End, Overhang 1 End OE2 Overlapping End, Overhang 2 Ends DON’T COUNT THE OVERHANG FOR TOTAL LENGTH/WIDTH NOTES: • Overlapping ends are equal to 1/2 the O.C. spacing plus 2" unless specified otherwise. • 40% DSA conductor available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 99 Section 1.6.13 Copper Ground Mesh Section 1 Grounding Components 12'-0" Perimeter Conductor 12'-0" 6" Part No. 6" Listed 467 Perimeter Conductor (AWG) Approx. Each Wt. (lbs.) GM121266 None 50 GM121266P2T 2T 60 GM121266SPR12 4/0-19T 81 • 12' x 12' prefabricated wire grounding mesh with 6" squares made from #6 AWG solid copper. • Available with a tinned perimeter conductor exothermically welded to mesh. • Mesh is silver brazed at all crossovers using a 15% or 35% silver brazing alloy and a non-corrosive flux. APPLICATION NOTES: • For enhancing external grounding systems at radio, paging, cellular, etc. transmitting/receiving facilities. • If strategically placed, mesh can be used as a safety adjunct to reduce dangerous step and touch potentials. • Perimeter conductor makes for easy attachment to ground conductors. 100 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.6.14 Section 1 Grounding Components Personnel Safety Mats Harger personnel safety mats are designed to protect against "touch potentials" under fault conditions. Listed below are standard mat configurations, however mats can be customized by utilizing the personnel safety mat numbering system. The following example is a safety mat that is 6' wide x 6' long made up of #6 solid copper conductor. Conductors are spaced every 12" and the mat has a 1/0 AWG solid center wire. Listed 467 Personnel Safety Mat Numbering System PSM 6 6 6 12 C1/0S Personnel Safety Mat Width (ft.) Conductor Length Size/Type (ft.) Optional Conductor Spacing Center Wire (in.) (Mesh Size) Conductors Standard Mat Configurations Mat Size: 4' x 4', 4' x 6', 6' x 6', 6' x 8' Wire Size: #4, #6, #8 AWG Solid Conductor Wire Type: Pure copper or copper clad steel (30% conductivity) Mesh Size: 2" square through 12" square in 2" increments Center Wire: Optional - See Page 11, Section 1.1 for conductors available. Comes with standard 6" overhang on both sides of mat. Part No. Type 4 Solid Copper 6 Solid Copper 6CW3D Copper Clad 30% Conductivity 8 Solid Copper 8CW3D Copper Clad 30% Conductivity Standard Mat Sizes Width Length (ft.) (ft.) Part No. Conductor Size/Type (AWG) Conductor Spacing (in.) Optional Center Wire Approx. Each Wt. (lbs.) PSM4666C1/0S 4 6 6 6 1/0 Sol. 11 PSM4644C2/0 4 6 4 4 2/0 23 PSM61066C4/0S 6 10 6 6 4/0 Sol. 26 NOTES: • 40% DSA conductor available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 101 Notes Section 1 Grounding Components 102 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.7 Bonding Straps/Bonding Jumpers Index Description Page 1.7.1 Bonding Strap Numbering System ......................................................104 1.7.2 1.7.3 1.7.4 One Hole Tinned Flat Braid Copper Bonding Straps ............................. 105 Two Hole Tinned Flat Braid Copper Bonding Straps ............................. 106 One Hole Bare Copper Braid Bonding Strap & Kit ................................ 107 1.7.5 1.7.6 1.7.7 1.7.8 Bonding/Grounding Straps Numbering System .................................... 108 Bonding/Grounding Straps ................................................................108 Bonding Jumper Numbering System...................................................109 One Hole Bonding Jumpers & Kits......................................................109 1.7.9 Bonding Jumper Kit ..........................................................................110 1.7.10 Two Hole Insulated Bonding Jumper & Kits......................................... 110 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 103 Section 1.7.1 Bonding Strap Numbering System Section 1 Grounding Components Bonding straps are constructed from flexible tinned copper flat braid. Available with one or two hole compression lugs. Harger offers a variety of lengths and styles. Customizing your own straps is simple with Harger's bonding strap numbering system. To design your own custom bonding strap simply follow the steps outlined below. The following example is a 1/2" wide, .094" thick, 12" long bonding strap using 2 hole compression lugs with 1" O.C. spacing between 3/8" bolt holes. GS 12 094 12 2 C 3/8 Bonding Strap Width Thickness (in.) (in.) No. of Holes per side Length (in.) Bolt Hardware Size O.C. Spacing between Bolt Hole on 2 Hole Lugs 1. 2. 3. 4. 5. Width of braid strap Thickness of braid strap Length of braid strap (O.C. from lug hole) Specifies one or two holes per side of strap O.C. Spacing between Bolt Hole on 2 Hole Lugs A=5/8", B=3/4", C=1", D=1-3/4" 6. Bolt hole size L w O.C. SPACING L w 104 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.7.2 L W Part No. Gauge No. of Braid Hardware Thickness Equivalent Length Holes Width Size (AWG) Per Side Approx. Each Wt. (lbs.) Box Approx. Box Qty. Wt. (lbs.) GS140306R13/8 1/4" .030" 14 6" 1 3/8" 1/2 10 5 GS1403012R13/8 1/4" .030" 14 12" 1 3/8" 1/2 10 5 GS1403024R13/8 1/4" .030" 14 24" 1 3/8" 1/2 10 5 • "R" indicates Ring Lug. L W Part No. Gauge Braid Thickness Equivalent Length Width (AWG) No. of Holes Per Side Hardware Approx. Each Box Approx. Box Size Wt. (lbs.) Qty. Wt. (lbs.) 1/2" .094" 6 6" 1 3/8" 1/2 10 5 GS120941213/8 1/2" .094" 6 12" 1 3/8" 1/2 10 5 GS120942413/8 1/2" .094" 6 24" 1 3/8" 1/2 10 5 L W Part No. GS5806215.188PTMW Gauge No. of Braid Hardware Thickness Equivalent Length Holes Width Size (AWG) Per Side 5/8" .062 8 15.2" 1 7/16" Approx. Each Wt. (lbs.) 1/4 Box Approx. Box Qty. Wt. (lbs.) 10 2-1/2 APPLICATION NOTES: • Dimensions are nominal sizes. • See page 104 for strap dimensions. • Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 105 Section 1 Grounding Components One Hole Tinned Flat Braid Copper Bonding Straps Section 1.7.3 Two Hole Tinned Flat Braid Copper Bonding Straps Section 1 Grounding Components L W Part No. Braid Width Thickness Gauge Equivalent (AWG) Length No. of Holes Per Side O.C. Spacing Hardware Size Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GS14030102A1/4 1/4" .030" 14 10" 2 5/8" 1/4" 1/2 10 5 GS14030162A1/4 1/4" .030" 14 16" 2 5/8" 1/4" 1/2 10 5 GS14030242A1/4 1/4" .030" 14 24" 2 5/8" 1/4" 1/2 10 5 Part No. Braid Width Thickness Gauge Equivalent (AWG) Length No. of Holes Per Side O.C. Spacing Hardware Size Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GS12094122A1/4 1/2" .094" 6 12" 2 5/8" 1/4" 1/2 10 5 GS12094122C3/8 1/2" .094" 6 12" 2 1" 3/8" 1/2 10 5 GS12094182A1/4 1/2" .094" 6 18" 2 5/8" 1/4" 1/2 10 5 GS12094182C3/8 1/2" .094" 6 18" 2 1" 3/8" 1/2 10 5 GS12094242A1/4 1/2" .094" 6 24" 2 5/8" 1/4" 1/2 10 5 GS12094242C3/8 1/2" .094" 6 24" 2 1" 3/8" 1/2 10 5 Part No. Braid Width Thickness Gauge Equivalent (AWG) Length No. of Holes Per Side O.C. Spacing Hardware Size Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GS34062122A1/4 3/4" .062" 6 12" 2 5/8" 1/4" 1/2 10 5 GS34062122C3/8 3/4" .062" 6 12" 2 1" 3/8" 1/2 10 5 GS34062182A1/4 3/4" .062" 6 18" 2 5/8" 1/4" 1/2 10 5 GS34062182C3/8 3/4" .062" 6 18" 2 1" 3/8" 1/2 10 5 GS34062242A1/4 3/4" .062" 6 24" 2 5/8" 1/4" 1/2 10 5 GS34062242C3/8 3/4" .062" 6 24" 2 1" 3/8" 1/2 10 5 GS34062302A1/4 3/4" .062" 6 30" 2 5/8" 1/4" 1/2 10 5 GS34062302C3/8 3/4" .062" 6 30" 2 1" 3/8" 1/2 10 5 APPLICATION NOTES: • Dimensions are nominal sizes. • See page 104 for strap dimensions. • Other sizes available. Please contact factory for more information. 106 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.7.3 & 1.7.4 L W Part No. Braid Width Thickness Gauge Equivalent (AWG) Length No. of Holes O.C. Spacing Hardware Size Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GS1062122A1/4 1" .062" 4 12" 2 5/8" 1/4" 1/2 10 5 GS1062122C3/8 1" .062" 4 12" 2 1" 3/8" 1/2 10 5 GS1062182A1/4 1" .062" 4 18" 2 5/8" 1/4" 1/2 10 5 GS1062182C3/8 1" .062" 4 18" 2 1" 3/8" 1/2 10 5 GS1062242A1/4 1" .062" 4 24" 2 5/8" 1/4" 1/2 10 5 GS1062242C3/8 1" .062" 4 24" 2 1" 3/8" 1/2 10 5 • Dimensions are nominal sizes. • See page 104 for strap dimensions. • Other sizes available. Please contact factory for more information. One Hole Bare Copper Braid Bonding Strap L W Part No. Braid Width Thickness Gauge Equivalent (AWG) Length No. of Holes Hardware Size Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GS58101TIE 7/16" .070" 7 10" 1 7/16" 1/4 10 2-1/2 One Hole Bare Copper Braid Bonding Strap Kit Part No. Braid Width Thickness Length No. of Holes O.C. Spacing Hardware Size Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GS438070BF1014KIT 7/16" .070" 10" 1 10-1/8" 1/4" 1/4 10 2-1/2 • Other sizes available. Please contact factory for more information. Kit Includes: (1) GS438070BF1014: copper flat braid bonding strap (1) HAAJC1/2: aluminum antioxidant 1/2 oz. tube (2) N420S: 1/4"-20 x 1/2" stainless steel hex nut screw (2) MS44S: 1/4"-20 x 1/2" stainless steel machine screw (2) LW4S: 1/4" stainless steel split lock washer (2) SW4S: 1/4" star lock washer GS438070BF1014 MS44S N420S SW4S HAAJC1/2 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 107 Section 1 Grounding Components Two Hole Tinned Flat Braid Copper Bonding Straps Section 1.7.5 & 1.7.6 Section 1 Grounding Components Bonding/Grounding Straps Numbering System BGS 1 S 12 D 3/8 / Bonding Grounding Strap Number of Braids Length (in.) (including terminal) Terminal Width (in.) (See Chart A Below) Hole O.C. Spacing (in.) (See Chart B Below) Hardware Size Chart A Chart B Standard Terminal Width Hole O.C. Spacing p g R = 3/4" S = 1" T = 1-3/8" U = 1-1/4" V = 1-1/2" W = 1-3/4" X = 2" Y = 2-3/8" Z = 3" A = 1/2" B = 3/4" C = 1" D = 1-3/4" E = 1-1/4" F = 1-1/2" Bonding/Grounding Straps L L B B W W A Part No. BGS1S12D3/8 Number Terminal Length Terminal Hole O.C. Hardware Approx. Each Qty. of Braids Width End to End Spacing Size Wt. (lbs.) 1 1" 12" 1-3/4" 3/8" EA 1/2 BGS1S24E3/8 1 1" 24" 1-1/4" 3/8" EA 1 BGS2S12E1/2 2 1" 12" 1-1/4" 1/2" EA 1 BGS1V12F1/2 1 1-1/2" 12" 1-1/2" 1/2" EA 1/2 BGS1V18D1/2 1 1-1/2" 18" 1-3/4" 1/2" EA 3/4 • Terminal ends come tinned as standard. Bare, silver, nickel are available. • Braid comes tinned as a standard. • Other sizes are available. Please contact factory for more information. 108 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.7.7 & 1.7.8 Section 1 Grounding Components Bonding Jumper Numbering System Bonding jumpers are constructed from round conductors, insulated or bare. Available with one or two hole compression lugs. Harger offers a variety of lengths and styles. Customizing your own jumper is simple with Harger's bonding jumper numbering system. To design your own custom bonding jumper simply follow the steps outlined below. The following example is a #6-7 AWG green conductor, 6" long with 2 hole compression lugs that have 5/8" O.C. spacing between 1/4" bolt holes. GJ 67G 6 2 A 1/4 Bonding Length No. of (in.) Jumper Holes Conductor Per Side Type Bolt Hardware Size O.C. Spacing between Bolt Hole on 2 Hole Lugs L O.C. Spacing L 1. 2. 3. 4. Conductor type Length of bonding jumper Specifies one or two holes per side of jumper O.C. Spacing between Bolt Hole on 2 Hole Lugs A=5/8", B=3/4", C=1", D=1-3/4" 5. Bolt hardware size One Hole Bonding Jumpers & Kits L Part No. Kit Conductor Type Length Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GJ67G1211/4 No 67G 12" 1 1/4" 1/4 10 5 GJ67G1211/4KIT5 Yes 67G 12" 1 1/4" 1-1/4 5 6-1/4 No 67G 18" 1 1/4" 1/4 10 5 GJ67G1811/4KIT5 Yes 67G 18" 1 1/4" 1-1/4 5 6-1/4 No 67G 24" 1 1/4" 1/4 10 5 GJ67G2411/4KIT5 Yes 67G 24" 1 1/4" 1-1/4 5 6-1/4 GJ67G1811/4 GJ67G2411/4 No. of Holes Hardware Per Side Size • #6 AWG x 7 Strand Green THW insulation. Kit includes all necessary hardware. • Other sizes and types available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 109 Section 1.7.9 & 1.7.10 Bonding Jumper Kit Section 1 Grounding Components L A B Part No. Conductor Type Length No. of Holes Per Side Hardware Size A Hardware Size B Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GJ67G72EMSKIT 67G 73-1/4" 1 1/4" 3/8" 2 5 10 • #6 AWG x 7 strand green THW insulated. • Bonding Jumper for 1/4" stud to ground bar or ground metal body. • Includes 1/2 ounce antioxidant (HAAJC1/2) and 3/8" hardware. Two Hole Insulated Bonding Jumpers & Kits L O.C. Spacing Part No. Conductor Type Length No. of Holes Per Side Hardware Size Jumper or Kit Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GJ67G82A1/4 67G 8" 2 1/4" Jumper 1/8 10 1-1/4 GJ67G82A1/4KIT 67G 8" 2 1/4" Kit 1/8 10 1-1/4 GJ67G82A1/4KIT5 67G 8" 2 1/4" Kit 3/4 5 3-3/4 GJ67G102A1/4 67G 10" 2 1/4" Jumper 1/4 10 2-1/2 GJ67G102A1/4KIT 67G 10" 2 1/4" Kit 1/4 10 2-1/2 GJ67G102A1/4KIT5 67G 10" 2 1/4" Kit 1-1/4 5 6-1/4 GJ67G122A1/4 67G 12" 2 1/4" Jumper 1/4 10 2-1/2 GJ67G122A1/4KIT 67G 12" 2 1/4" Kit 1/4 10 2-1/2 GJ67G122A1/4KIT5 67G 12" 2 1/4" Kit 1-1/4 5 6-1/4 • #6 AWG x 7 Strand Green THW insulation. Kit includes all necessary hardware. • Spacing between bolt holes is 5/8" on center. • Other sizes and types available. Please contact factory for more information. 110 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.8 Compression Lugs, Connectors & Tools Index Description Page 1.8.1 One Hole Compression Lugs..............................................................112 1.8.2 Specialized Compression Lugs ...........................................................112 1.8.3 1.8.4 1.8.5 1.8.6 Two Hole Long Barrel Compression Lugs ............................................ 113 Slotted Long Barrel Compression Lugs ...............................................114 C-Type Compression Taps..................................................................114 Mechanical Compression Tools...........................................................115 1.8.7 Hydraulic Compression Tools & Dies...................................................116 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 111 Section 1.8.1 & 1.8.2 Section 1 Grounding Components Part No. Conductor Hardware Size (AWG) Size Long Barrel Color Code Box Qty. Approx. Box Wt. (lbs.) GECL6 6 1/4" No Blue 50 1 GECLB6 6 1/4" Yes Blue 50 1-1/2 GECL63/8 6 3/8" No Blue 50 2 GECLB63/8 6 3/8" Yes Blue 50 1-1/2 GECL4 4 1/4" No Gray 50 1-1/2 GECLB4 4 1/4" Yes Gray 50 2 GECL2 2 5/16" No Brown 50 2 GECLB2 2 5/16" Yes Brown 50 2 GECL23/8 2 3/8" No Brown 50 2 GECLB23/8 2 3/8" Yes Brown 50 2 GECL21/4 2 1/4" No Brown 50 2 GECLB21/4 2 1/4" Yes Brown 50 2 GECL1/0 1/0 3/8" No Pink 10 1/2 GECLB1/0 1/0 3/8" Yes Pink 10 1 GECL2/0 2/0 3/8" No Black 10 1 GECLB2/0 2/0 3/8" Yes Black 10 2 GECL4/0 4/0 1/2" No Purple 10 1 GECLB4/0 4/0 1/2" Yes Purple 10 3 Standard Barrel Listed 486 Long Barrel Specialized Compression Lugs GECLB62EIA GECLB62EIA90 Part No. Conductor Size (AWG) Hole Spacing Range Hardware Size Bend Angle Color Code Box Qty. Approx. Box Wt. (lbs.) GECLB62EIA #6 or #6 FLEX .5" - .625" 1/4" No Bend Blue 50 1-1/2 GECLB62EIA90 #6 or #6 FLEX .5" - .625" 1/4" 90˚ Blue 50 1-1/2 • Designed to fit standard EIA spacing. NOTES: • • • • • 112 Manufactured from electro plated tinned copper. For use on copper or tinned copper conductors. Lugs have inspection ports. Other sizes available. Please contact factory for more information. See page 148 for antioxidants. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.8.3 Section 1 Grounding Components Two Hole Long Barrel Compression Lugs Listed 486 • • • • • • Part No. Conductor Size (AWG) O.C. Dim. Hardware B/T Holes Size Color Code Box Qty. Approx. Box Wt. (lbs.) GECLB62A 6 .625" 1/4" Blue 50 1-1/2 GECLB62B 6 .75" 3/8" Blue 50 2 GECLB62C 6 1" 3/8" Blue 50 2 GECLB42A 4 .625" 1/4" Gray 25 1-1/2 GECLB42B 4 .75" 1/4" Gray 25 1-1/2 GECLB42C 4 1" 3/8" Gray 25 2 GECLB22A 2 .625" 1/4" Brown 25 1-1/2 GECLB22B 2 .75" 3/8" Brown 25 1-1/2 GECLB22BS 2 Sol. .75" 3/8" White 25 2 GECLB22C 2 1" 3/8" Brown 25 2 GECLB22CS 2 Sol. 1" 3/8" White 25 2-1/2 GECLB1/02C 1/0 1" 3/8" Pink 10 2 GECLB1/02D 1/0 1.75" 1/2" Pink 10 2 GECLB2/02C 2/0 1" 3/8" Black 10 1-1/2 GECLB2/02D 2/0 1.75" 1/2" Black 10 1-1/2 GECLB3/02C 3/0 1" 3/8" Orange 10 2 GECLB4/02C 4/0 1" 3/8" Purple 10 2 GECLB4/02D 4/0 1.75" 1/2" Purple 10 2-1/2 GECLB2502C 250 1" 3/8" Yellow 10 3 GECLB2502D 250 1.75" 1/2" Yellow 10 4 GECLB5002C 500 1" 3/8" Brown 10 5 GECLB5002D 500 1.75" 1/2" Brown 10 8 GECLB7502C 750 1" 3/8" Black 10 10 GECLB7502D 750 1.75" 1/2" Black 10 11 Manufactured from electro plated tinned copper. For use on copper or tinned copper conductors. Lugs have inspection ports. Other sizes available. Please contact factory for more information. For copper exothermic lugs, see pages 314-315 (SXL, OXL, BXL & JXL) See page 148 for antioxidants. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 113 Section 1.8.4 & 1.8.5 Slotted Long Barrel Compression Lugs Section 1 Grounding Components Listed 486 Part No. Conductor Size (AWG) GECLB62BC #6 Str. .75" to 1" 3/8" GECLB62BC250BK #6 Str. .75" to 1" GECLB22BCS #2 Sol. GECLB22BCS250BK • • • • Hole Spacing Hardware Color Range Size Codes Box Qty. Approx. Box Wt. (lbs.) Blue 50 2 3/8" Blue 250 10 .75" to 1" 3/8" White 50 2 #2 Sol. .75" to 1" 3/8" White 250 13 GECLB22BC #2 Str. .75" to 1" 3/8" Brown 50 2 GECLB22BC250BK #2 Str. .75" to 1" 3/8" Brown 250 16 Manufactured from electro plated tinned copper. For use on copper or tinned copper conductors. Lugs have inspection ports. 250 pack comes in one gallon bucket. C-Type Compression Taps Connects two copper conductors together with a hydraulic crimp tool. Please refer to the chart for the appropriate connector. Heavy Duty C-Taps Part No. 114 Conductor (AWG) Die Box Index Qty. Approx. Box Wt. (lbs.) Run Tap CT4666 #4 Stranded #6 Solid #6 Stranded #6 Solid BG 50 2-1/2 CT4446 #4 Stranded #6 Solid #4 Stranded #4 Solid BG 50 2-1/2 CT2248 #2 Stranded #2 Solid #4 Stranded #8 Solid C 50 6 CT2222 #2 Stranded #2 Solid #2 Stranded #2 Solid C 50 4 CT22/0 2/0 Stranded 1/0 Solid #2 Stranded #8 Solid O 10 1 CT24/0 4/0 Stranded 3/0 Solid #2 Stranded #6 Solid D3 10 1 CT2/02/0 2/0 Stranded 1/0 Solid 2/0 Stranded 1/0 Solid O 10 1 CT4/02/0 4/0 Stranded 3/0 Solid 2/0 Stranded 1/0 Solid D3 10 2 CT4/04/0 4/0 Stranded 3/0 Solid 4/0 Stranded 3/0 Solid D3 10 2 Listed 486 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.8.5 & 1.8.6 Section 1 Grounding Components C-Type Compression Taps Light Duty C-Taps Part No. Conductor (AWG) Run Tap Color Code Box Qty. Approx. Box Wt. (lbs.) CT4666LD #6 Stranded #5, #4 AWG #8-#6 Stranded #12 - #8 AWG Brown 100 2 CT2248LD #4 Stranded #3 Stranded #2 Stranded #4 Stranded #5 Stranded #12-#6 Stranded Pink 100 4 CT2222LD #2 Stranded #2 Solid #1 Stranded #1 Solid 1/0 Stranded 1/0 Solid #2 #3 #4 #3 #12 #4 Orange 50 5 Str. Str. Str. Str. Str. Str. - #2 Sol. #3 Sol. #4 Sol. #3 Sol. #12 Sol. #4 Sol. Listed 486 • Other sizes available. Please contact factory for more information. Mechanical Compression Tools Part No. Length Approx. Each Wt. (lbs.) MCT 24" 5 • Dieless adjustable compression tool with steel handle. • Works with copper conductor sizes #8 AWG through 250 MCM and aluminum conductors #8 AWG through 4/0. • For use with compression lugs and light duty compression taps. • Approximately 2 tons of force. Part No. Length Approx. Each Wt. (lbs.) MCT81/0 10-1/2" 3 • Handy compression tool terminates copper compression connectors in wire sizes #8 AWG through 1/0. • Handle length facilitates two-handed crimps when necessary. • Approximately 2 tons of force. • Dies included. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 115 Section 1.8.7 Hydraulic Compression Tools & Dies Section 1 Grounding Components Part No. Qty. Approx. Each Wt. (lbs.) B131LCA EA 11.55 • Used when crimping lugs and splices up to 800 MCM, insulated terminals up to 400 MCM and c-taps up to 350 MCM. • Hydraulic "C" head tool features a large 1.65 inch jaw opening allowing for easier insertion/removal of large size compression terminations and joints. • Crimping head rotates 180 degrees to facilitate usage in confined spaces. • Provides 14.6 ton crimping force. • Used with die sets MY-C, ME-C & MC-C. • Available in 7 die kit. Contact the factory for details. Part No. HT131LC Qty. Approx. Each Wt. (lbs.) EA 11.55 • Used when crimping lugs and splices up to 800 MCM, insulated terminals up to 400 MCM and c-taps up to 350 MCM. • Hydraulic "C" head tool features a large 1.65 inch jaw opening allowing for easier insertion/removal of larger size compression terminations and joints. • Crimping head rotates 180 degrees facilitating usage in confined spaces. • Provides 14.6 ton crimping force. • Will accept all semicircular slotted dies common to most 12 ton tools. • Available in 7 die kit. Contact the factory for details. 116 Part No. Qty. Approx. Each Wt. (lbs.) B51LA EA 8.47 • Used when crimping lugs and splices up to 500 MCM, insulated terminals up to 2/0, end sleeves up to 1/0 and c-taps up to 2/0. • Lightweight 14.4 volt cordless tool that is balanced for single hand operation. • Crimping head rotates 180 degrees to facilitate usage in confined spaces. • Features a double speed action: a fast advancing speed for rapid approach of the dies to the connector and a slower more powerful speed for crimping. • Provides 6 ton crimping force. • Suitable for "W" style dies. • Used with die sets MY, ME & MC. • Available in 7 die kit. Contact the factory for details. Part No. HT51L Qty. Approx. Each Wt. (lbs.) EA 6.2 • Used when crimping lugs and splices up to 500 MCM, insulated terminals up to 2/0, end sleeves up to 1/0 and c-taps up to 2/0. • Crimping head rotates 180 degrees facilitating usage in confined spaces. • Provides 6 tons of crimping force. • Used with die sets MY, ME, MC. • Upper and lower adapters to insert "W" style dies from other manufacturers. • Available in 7 die kit. Contact the factory for details. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.9 Mechanicals Terminal Lugs, Split Bolts & Pipe Clamps Index Description Page 1.9.1 Dual Rated Two-Hole Aluminum Lay-In Lug ........................................ 118 1.9.2 1.9.3 One-Hole Tinned Copper Lay-In Lug ..................................................118 Copper Terminal Lugs .......................................................................118 1.9.4 1.9.5 1.9.6 Copper Offset Terminal Lugs .............................................................119 Copper Split Bolts .............................................................................119 1.9.7 1.9.8 1.9.9 Cable Connectors .............................................................................120 Bonding Clamps ...............................................................................121 Rebar & Water Pipe Clamps...............................................................122 Tinned Bronze Cable Tray Clamp........................................................122 1.9.10 1.9.11 1.9.12 Pipe Bonding Straps..........................................................................123 Water Pipe Ground Clamps................................................................123 Conduit Bonding Clamps ...................................................................123 1.9.13 1.9.14 CPC Pipe Ground Clamps ..................................................................124 Universal Pipe Clamps .......................................................................125 NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 117 Section 1.9.1 - 1.9.3 Section 1 Grounding Components Dual Rated Two-Hole Aluminum Lay-In Lug Part No. LI2/0142 Conductor Range (AWG) Maximum Minimum 2/0 14 Bolt Hole O.C. Approx. Each Qty. Size Spacing Wt. (lbs.) 1/4" 5/8" EA 1/4 copper or aluminum conductors to racks and cabinets. • Includes two 3/8" x 1" hex head socket set screws. Requires a 3/16" Hex Key (not included). • Meets ANSI J-STD-607-A two-hole mounting recommendations. • UL Listed • Allows grounding of racks and cabinets utilizing standard EIA/TIA hole spacing. • Parallel mounting direction allows for better cable management. • When using copper conductors, apply Harger #HAAJC8 Antioxidant (page 148). Listed 486 One-Hole Tinned Copper Lay-In Lug Part No. TCLI414DB • • • • • • Conductor Range (AWG) Maximum Minimum 4 14 Bolt Hole Box Size Qty. #10 Approx. Box Wt. (lbs.) 10 Listed 467 Listed 486 3/4 pool grounding or PV array frame grounding. Approximately 1-1/8" x 3/8" x 7/8" electro-tin plated copper lug. Includes slotted stainless steel set screw. Tongue accepts #10 screw. Allows conductor to be laid in without cutting conductor. Corrosion resistant. Suitable for direct burial. Copper Terminal Lugs Part No. Conductor Range (AWG) Bolt Hole Ampere Box Size Rating Qty. Approx. Box Wt. (lbs.) Maximum Minimum GEL1 8 Str. 14 Sol. #8 35 100 2-1/4 GEL2 4 Str. 14 Sol. 1/4" 70 100 5-1/2 GEL3 1/0 Str. 8 Sol. 5/16" 125 50 5-1/4 GEL4 250 MCM 6 Sol. 3/8" 250 25 5 Listed 486 118 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Copper Offset Terminal Lugs Conductor Range (AWG) Bolt Hole Ampere Box Approx. Box Size Rating Qty. Wt. (lbs.) Maximum Minimum Part No. GEOL1 10 Str. 14 Str. GEOL2 6 Str. 14 Str. GEOL3 2 Str. 8 Str. GEOL4 1/0 Str. 8 Str. GEOL5 4/0 Str. GEOL500MCM 500 MCM #8 25 100 2-1/2 #8 50 100 2-1/4 1/4" 70 100 4 1/4" 125 25 3 2 Str. 3/8" 225 25 6 1/0 Str. 1/2" 400 10 8 Listed 486 Copper Split Bolts Part No. Conductor Range for Equal Main (AWG) Minimum Tap Box Qty. Approx. Box Wt. (lbs.) GESB6 4 Sol. - 8 Sol. 16 Sol. 100 7-1/4 GESB2 2 Str. - 6 Sol. 14 Str. 50 6 GESB1/0 1/0 Str. - 4 Sol. 14 Sol. 20 3-1/4 GESB2/0 2/0 Str. - 2 Sol. 14 Str. 15 3-1/4 GESB4/0 4/0 Str. - 1/0 Sol. 10 Sol. 10 3-3/4 GESB250 250 MCM - 1/0 Str. 10 Sol. 10 3-3/4 • Suitable for direct burial. Listed 467 Listed 486 Other sizes available. Please contact the factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 119 Section 1 Grounding Components Section 1.9.4 & 1.9.5 Section 1.9.6 Cable Connectors Section 1 Grounding Components 1 Bolt Bonding Connectors Part No. Material Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) 208 Copper #6 - 4/0 10 2-1/2 208T ETPB* #6 - 4/0 10 2-1/2 • Approximately 7/8" x 1-5/8" one bolt, two piece connector splices conductor up to 9/16" diameter. • 5/16" x 1-7/8" stainless steel carriage bolts, flat washer and nut included. • Manufactured from high conductivity copper alloy. • Recommended installation tool - 1/2" deep socket wrench, end wrench or nut driver. • Suitable for direct burial. *ETPB - Electro Tin Plated Bronze. Listed 467 Listed 96 1 Bolt Parallel Connectors Part No. Material Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) B1BC Copper #6 - 250 MCM 10 4 TB1BC ETPB* #6 - 250 MCM 10 4 • Approximately 2" square, two piece connector provides over 1-1/2" surface contact between conductors. • 5/16" x 1-7/8" stainless steel cap screw with flat washer and nut included. • Manufactured from high conductivity copper alloy. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. • Suitable for direct burial. *ETPB - Electro Tin Plated Bronze. Listed 467 Listed 96 2 Bolt Parallel Connectors Part No. Material Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) 204 Copper #6 - 250 MCM 10 4-1/2 204T ETPB* #6 - 250 MCM 10 4-1/2 Listed 467 Listed 96 • Approximately 2" x 1-3/4" two piece connector used for splicing cables and rods. • 5/16" x 1-7/8" stainless steel carriage bolts, flat washers and nuts included. • Manufactured from high conductivity copper alloy. • Recommended installation tool - 1/2" deep socket wrench, end wrench or nut driver. • Suitable for direct burial. *ETPB - Electro Tin Plated Bronze. 120 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Bonding Clamps Listed 467 Cable to Flat Metal Connectors Listed 96 Part No. Material Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) 213 Copper #6 - 4/0 10 4-1/2 213T ETPB* #6 - 4/0 10 4-1/2 • Approximately 1-3/4" x 2" two piece, one bolt connector connects conductors through 9/16" diameter to flat metal objects up to 1/2" thickness such as steel ladders, small I-beams, channel, etc. • 5/16" x 1-1/4" stainless steel cap screw with flat washer included. • Manufactured from high conductivity copper alloy. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. • Suitable for direct burial. *ETPB - Electro Tin Plated Bronze. Listed 467 Bonding Plate Part No. Material Conductor Range (AWG) 217 ETPB* #6 - 4/0 Listed 96 Box Qty. Approx. Box Wt. (lbs.) 5 3-1/2 • Features a pressed-in stud which ensures a flat mounting surface. • Approximately 2-1/2" x 3-1/4" cast bonding plate provides over 8 square inches of bonding surface. • Dual cable pressure connector accepts conductors up to 9/16" diameter. • Two 5/16" mounting holes provide secure mounting. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. • Suitable for direct burial. *ETPB - Electro Tin Plated Bronze. Flange Bonding Clamp Part No. Material Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) 223 Copper #6 - 4/0 10 20 223T ETPB* #6 - 4/0 10 20 • Approximately 3-3/4" x 2-1/2" bonding plate provides over 8 square inches of bonding surface. • Large cable connector offers 3" of contact between the bonding plate and the cable. • Accommodates conductors up to 9/16" diameter. • Ideal for bonding to steel I-beams up to 1" thick. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. • Suitable for direct burial. *ETPB - Electro Tin Plated Bronze. Listed 467 Listed 96 APPLICATION NOTES: • It is imperative to properly prepare the bonding surface before applying the bonding lug or plate. All paint, rust, moisture and debris must be removed. The use of a rasp (see page 326) or grinding tool is recommended to ensure all surface oxidants have been removed. Generously coat the bonding surface with the appropriate antioxidant (see page 148), then install the bonding lug or plate. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 121 Section 1 Grounding Components Section 1.9.7 Section 1.9.8 & 1.9.9 Section 1 Grounding Components Pipe Bonding Straps Part No. OD Tube Size Conductor Size (AWG) Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) 231S2-2 1-1/2" - 2-1/2" 2 Solid 1/2 25 12-1/2 231S2-4 1-1/2" - 2-1/2" 4 Solid 1/2 25 12-1/2 231S2-6 1-1/2" - 2-1/2" 6 Solid 1/2 25 12-1/2 • For use in agricultural environments such as milking parlors or hog confinement facilities. • Aids in the establishment of an equipotential ground plane thus reducing problems associated with stray voltage. • Stainless steel bonding strap designed to fit 1-1/2" to 2-1/2" outside diameter tubing. • Comes with a 5 foot copper conductor exothermically welded to the strap. Cable Tray Clamps Tinned Bronze Cable Tray Clamp Part No. Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) TBCTC #6 Solid through 250 MCM 10 5 • Used for bonding galvanized steel or aluminum cable trays to the grounding electrode system. • TBCTC can replace 3 clamps from other manufacturers due to its superior conductor range taking design. • Electro-tin plated cast bronze. • Two-piece connector provides a 1-1/2" linear surface contact between conductors and the clamp. • 18-8 stainless steel ribbed neck 3/8" bolt with low profile #4 Phillips head can be driven into a 0.44" hole to prevent rotation during installation. • Aluminum conductors should be wire brushed and used with a Zinc based antioxidant (HAAJC8 page 148). • Recommended installation tools: 9/16" socket wrench, open-end wrench or nut driver, 7/16" drill bit, #4 Phillips screw driver and a hammer. • Recommended torque 15 ft-lbs. • Suitable for direct burial. Part No. Conductor Size (AWG) Box Qty. Approx. Box Wt. (lbs.) CRGC6 #6 25 4 CRGC4 #4 10 5 Listed 467 Listed 96 Listed 467 • Used for bonding galvanized steel or aluminum cable trays to the grounding electrode system. • Used when welded connections are not feasible. • Unique design allows clamps to form connections at most any angle. • Electro-tin plated brass. 122 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.9.10 - 1.9.12 • • • • • Part No. Rebar Range Pipe Range Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) RB12A 3/8" - 1" 1/2" x 1" 10 Sol. - 2 Str. 10 2-1/2 RB12B 3/8" - 1" 1/2" x 1" 10 Sol. - 2 Str. 10 2-1/2 Listed 467 Section 1 Grounding Components Rebar & Water Pipe Clamps RB12A Manufactured from high conductivity copper alloy. Approved for direct burial in earth or concrete. Lay-in feature speeds installation. RB12A is for parallel mounted conductors. RB12B is for perpendicular mounted conductors. RB12B Water Pipe Ground Clamps Part No. Ground Rod or Pipe Size Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) BGC4 1/2" - 1" #10 - #2 10 3 BGC41.25-2 1-1/4" - 2" #10 - #2 10 6 BGC42.5-4 2-1/2" - 4" #10 - #2 10 9 • Bronze clamp has many uses such as bonding to ground rods or copper water pipes. Listed 467 Conduit Bonding Clamps Part No. Conduit Range Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) BGC4SCS 1/2" - 3/4" #10 - #2 10 2-1/2 TBGC4SCS* 1/2" - 3/4" #10 - #2 10 2-1/2 TBGC4SCSSS** 1/2" - 3/4" #10 - #2 10 2-1/2 • Bronze clamp for bonding conduits that are flush mounted to a surface such as a wall, floor or ceiling. • "Low Profile" design utilizes 1/4" diameter long machine screws. * Electro tin plated bronze. ** Includes stainless steel hardware. Rated for direct burial. Listed 467 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 123 Section 1.9.13 CPC Pipe Ground Clamps Section 1 Grounding Components • Wide conductor range; #6 Solid through 250 MCM. • Also used for pedestal grounding. * Electro Tin Plated Bronze includes stainless steel hardware. • Dual UL Listing (UL96 and UL467). • Acceptable for direct burial. • Tamper Resistant comes with break away nuts. Listed 96 Listed 467 Tamper Resistant Pipe Range .5/.75 Part No. Tamper Resistant Material Nominal Pipe Size Range Pipe Outside Diameter Box Qty. Approx. Box Wt. (lbs.) CPC.5/.75 No ETPB* .5" - .75" .375" - 1" 5 2-1/2 CPC.5/.75TP Yes ETPB* .5" - .75" .375" - 1" 5 2-1/2 Listed 96 Listed 467 Pipe Range 1/1.25 Tamper Resistant Part No. Tamper Resistant Material Nominal Pipe Size Range Pipe Outside Diameter Box Qty. Approx. Box Wt. (lbs.) CPC1/1.25 No ETPB* 1" - 1.25" .75" - 1.7" 5 3 CPC1/1.25TP Yes ETPB* 1" - 1.25" .75" - 1.7" 5 3 • Feature “quick connect”, bi-directional design. • Pressed stud design ensures a flush mounting surface. Listed 96 Listed 467 Pipe Range 1.5 through 6 Tamper Resistant Part No. Tamper Resistant Material Nominal Pipe Size Range Pipe Outside Diameter Box Qty. Approx. Box Wt. (lbs.) CPC1.5/2 No ETPB* 1.5" - 2" 1" - 2.4" 5 3-3/4 CPC1.5/2TP Yes ETPB* 1.5" - 2" 1" - 2.4" 5 3-3/4 CPC2.5/3 No ETPB* 2.5" - 3" 2.25" - 3.5" 5 5 CPC2.5/3TP Yes ETPB* 2.5" - 3" 2.25" - 3.5" 5 5 CPC3.5/4 No ETPB* 3.5" - 4" 3.2" - 4.5" 5 6-1/4 CPC3.5/4TP Yes ETPB* 3.5" - 4" 3.2" - 4.5" 5 6-1/4 CPC5/6 No ETPB* 5" - 6" 4.75" - 6.63" 5 8-3/4 CPC5/6TP Yes ETPB* 5" - 6" 4.75" - 6.63" 5 8-3/4 • Feature “quick connect”, bi-directional design. • Pressed stud design ensures a flush mounting surface. 124 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.9.14 Part No. Material Nominal Pipe Size UPC.75/1.25 Tinned Copper .75" - 1.25" Section 1 Grounding Components Universal Pipe Clamps Box Approx. Box Qty. Wt. (lbs.) 10 9 UPC1.5/2 Tinned Copper 1.5" - 2" 10 9-1/2 UPC2.5/3 Tinned Copper 2.5" - 3" 5 6 UPC3.5/4 Tinned Copper 3.5" - 4" 5 7 UPC5/6 Tinned Copper 5" - 6" 5 9 UPC UPC .75/1.25 Listed 96 • All clamps provide 1-1/2" of contact area to ensure sufficient electrical contact for both ground fault and lightning current. • These clamps can be connected to ground conductors via exothermic connections and/or standard compression lugs. • Lug ends are 1/4" x 1" and have holes that are 3/8" diameter 1" on center spacing. • The UPC.75/1.25 provides bi-directional grounding capabilities making it the perfect connection for grounding fence rail to fence post applications. • All clamps are manufactured from highly conductive tinned copper and feature stainless steel hardware. Listed 467 Part No. Material Nominal Pipe Size Box Qty. Approx. Box Wt. (lbs.) UPC8C Tinned Copper 8" 5 14 UPC10C Tinned Copper 10" 5 15-1/4 UPC12C Tinned Copper 12" 5 17-3/4 LE Style Mold See page 297 Section 5.5 • Provides bi-directional grounding capabilities making it the perfect connection for grounding large diameter pipes. • Clamps include mechanical connector to connect ground conductors #6 AWG thru 250 MCM. • Clamps can also be connected to ground conductors via exothermic connections and/or standard compression lugs. • Manufactured from highly conductive tinned copper; includes stainless steel hardware. • Provides 1-1/2" of contact area to ensure sufficient electrical contact for both ground fault and lightning current. • Lug ends are 1/4" x 1" and have holes that are 7/16" diameter 1" on center spacing. • For conductors larger than 250 MCM exothermically weld to the clamp. • Rated for Direct Burial. Listed 96 Listed 467 LE Connection Type Weld Metal Cable Size Lug Size Mold Part No. UltraShot NUWTUBE #2 Sol. 1/4" x 1" LE-2S141B US65 NUWTUBE65 2/0 1/4" x 1" LE-2/0141B US65 NUWTUBE65 4/0 1/4" x 1" LE-4/0141B US90 NUWTUBE90 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 125 Notes Section 1 Grounding Components 126 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.10 Swimming Pool Grounding Index Description Page 1.10.1 1.10.2 Typical Pool Grounding Layout ...........................................................128 Pool Grounding Components .............................................................129 1.10.3 Pool Grounding Technical Notes .........................................................130 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 127 Section 1.10.1 Typical Pool Grounding Layout Section 1 Grounding Components NO. TCLI414DB LAY-IN LUG PT ULTRAWELD CONNECTION NO. GESB6 SPLIT BOLT CONNECTOR NO. GEOL2 OFFSET TERMINAL LUG PS ULTRAWELD CONNECTION RP ULTRAWELD CONNECTION NO. RB12A BONDING CLAMP RO ULTRAWELD CONNECTION NO. RB12B BONDING CLAMP CPC STYLE PIPE / POST CLAMP NO. RB3GA8SX5 REBAR GROUNDING ASSEMBLY PREFABRICATED GROUND MESH TYPICAL POOL GROUNDING 128 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.10.2 Listed 486 Listed 486 Listed 467 Listed 467 1 - One-Hole Tinned Copper Lay-In Lug Part No. Conductor Range (AWG) Bolt Hole Size TCLI414DB 4 - 14 #10 6 - CPC Pipe Clamps • Suitable for direct burial. • See Page 118 for more information. • • • • Listed 486 Part No. Material Nom. Pipe Size Range Pipe Outside Diameter CPC1.5/2 Tinned Bronze 1.5" - 2" 1" - 2.4" CPC2.5/3 Tinned Bronze 2.5" - 3" 2.25" - 3.5" Suitable for direct burial. Conductor Range #6 - 250 MCM. Other sizes available. See Pages 124 & 203 for more information (Grounding & LP Sections). Listed 467 2 - Copper Split Bolt Listed 467 Part No. Conductor Range for Equal Main (AWG) Minimum Tap GESB6 4 Sol. - 8 Sol. 16 Sol. • Suitable for direct burial. • See Page 119 for more information. 7 & 8 - Cable to Cable Ultraweld Exothermic Connection Molds Listed 486 Not Suitable for Direct Burial 3 - Copper Offset Terminal Lug Part No. Conductor Range (AWG) Bolt Hole Size GEOL2 14 Str. - 6 Str. #8 Weld Metal Part No. UltraShot NUWTUBE Required Handle PT8S8SB US25 NUWTUBE25 MH1 PS8S8SL US25 NUWTUBE25 MH3 (Included) PS8S6SL US25 NUWTUBE25 MH3 (Included) • See Page 278 for more information. Listed 467 • See Page 119 for more information. 9 & 10 - Cable to Rebar Ultraweld Exothermic Connection Molds Listed 467 RB12A RB12B 4 & 5 - Rebar & Water Pipe Ground Clamps Part No. Weld Metal UltraShot NUWTUBE Required Handle Packing Mat'l No. US25 NUWTUBE25 MH1 WRPSLV RP4L8SA US25 NUWTUBE25 Included CERPM1 Part No. Pipe & Rebar Range Conductor Range (AWG) RO38SB US65 NUWTUBE65 MH1 WRPSLV RB12A 3/8" - 1" 10 Sol. - 2 Str. RO48SB US65 NUWTUBE65 MH1 WRPSLV RB12B 3/8" - 1" 10 Sol. - 2 Str. RO58SB US65 NUWTUBE65 MH1 WRPSLV • Suitable for direct burial. • See Page 123 for more information. • See Pages 307 & 308 for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 129 Section 1 Grounding Components Pool Grounding Components Section 1.10.2 & 1.10.3 Pool Grounding Components Section 1 Grounding Components Listed 467 11 - Rebar Grounding Assembly 12 - UL Listed Prefabricated #8 Solid Copper Ground Mesh Part No. Rebar Size Conductor Type (AWG) Conductor Length (ft.) Part No. Width (ft.) Length (ft.) Conductor Spacing (in.) Approx. Each Wt. (lbs.) RB3GA8SX5 3 8 Sol. 5 GM350812 3 50 12 32 GM375812 3 75 12 42 GM3100812 3 100 12 51 • Prefabricated rebar grounding assembly with exothermically welded connection. • Standard 24" long rebar. • Can be wire tied or welded to rebar cage prior to concrete pour. • See Page 196 for more information. • Other mesh sizes and wire gauges available. • See Page 98 & 99 for more information. Pool Grounding & Bonding Technical Notes TECHNICAL NOTES: • 680.26 Equipotential Bonding* (Summarized) (A) Performance. The equipotential bonding required by this section shall be installed to reduce voltage gradients in the pool area. (B) Bonded Parts. The parts specified in 680.26(B)(1) through (B)(7) shall be bonded together using solid copper conductors, insulated covered, or bare, not smaller than 8 AWG or with rigid metal conduit of brass or other identified corrosion-resistant metal. Connections to bonded parts shall be made in accordance with 250.8. An 8 AWG or larger solid copper bonding conductor provided to reduce voltage gradients in the pool area shall not be required to be extended or attached to remote panelboards, service equipment, or electrodes. (1) Conductive Pool Shells. Bonding to conductive pool shells shall be provided as specified in 680.26(B)(1)(a) or (B)(1)(b). Poured concrete, pneumatically applied or sprayed concrete, and concrete block with painted or plastered coatings shall all be considered conductive materials due to water permeability and porosity. Vinyl liners and fiberglass composite shells shall be considered to be nonconductive materials. (a) Structural Reinforcing Steel. Unencapsulated structural reinforcing steel shall be bonded together by steel tie wires or the equivalent. Where structural reinforcing steel is encapsulated in a nonconductive compound, a copper conductor grid shall be installed in accordance with 680.26(B)(1)(b). (b) Copper Conductor Grid. A copper conductor grid shall be provided and shall comply with (b)(1) through (b)(4). (1) Be constructed of minimum 8 AWG bare solid copper conductors bonded to each other at all points of crossing. The bonding shall be in accordance with 250.89 or approved means. (2) Conform to the contour of the pool and the pool deck. (3) Be arranged in a 300 mm (12 in.) by 300 mm (12 in.) network of conductors in a uniformly spaced perpendicular grid pattern with a tolerance of 100 mm (4 in.). (4) Be secured within or under the pool no more than 150 mm (6 in.) from the outer contour of the pool shell. 130 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.10.3 (2) Perimeter Surfaces. The perimeter surface shall extend for 1 m (3 ft.) horizontally beyond the inside walls of the pool and shall include unpaved surfaces as well as poured concrete surfaces and other types of paving. Perimeter surfaces less than 2 m (3 ft) separated by a permanent wall or building 1.5 m (5 ft) in height or more shall require equipotential bonding on the pool side of the permanent wall or building. Bonding to perimeter surfaces shall be provided as specified in 680.26(B)(2)(a) or (2)(b) and shall be attached to the pool reinforcing steel or copper conductor grid at a minimum of four (4) points uniformly spaced around the perimeter of the pool. For nonconductive pool shells, bonding at four points shall not be required. (a) Structural Reinforcing Steel. Structural reinforcing steel shall be bonded in accordance with 680.26(B)(1)(a). (b) Alternate Means. Where structural reinforcing steel is not available or is encapsulated in a nonconductive compound, a copper conductor(s) shall be utilized where the following requirements are met: (1) At least one minimum 8 AWG bare solid copper conductor shall be provided. (2) The conductors shall follow the contour of the perimeter surface. (3) Only listed splices shall be permitted. (4) The required conductor shall be 450 to 600 mm (18 to 24 in.) from the inside walls of the pool. (5) The required conductor shall be secured within or under the perimeter surface 100 to 150 mm (4 in. to 6 in.) below the subgrade. (3) Metallic Components. All metallic parts of the pool structure, including reinforcing metal not addressed in 680.26(B)(1)(a), shall be bonded. Where reinforcing steel is encapsulated with a nonconductive compound, the reinforcing steel shall not be required to be bonded. (4) Underwater Lighting. (5) Metal Fittings. (6) Electrical Equipment. (7) Fixed Metal Parts. All fixed metal parts shall be bonded including, but not limited to, metal-sheathed cables and raceways, metal piping, metal awnings, metal fences, and metal door and window frames. Exception No 1: Those separated from the pool by a permanent barrier that prevents contact by a person shall not be required to be bonded. Exception No 2: Those greater than 1.5 m (5 ft.) horizontally of the inside walls of the pool shall not be required to be bonded. Exception No 3: Those greater than 3.7 m (12 ft.) measured vertically above the maximum water level of the pool, or as measured vertically above any observation stands, towers, or platforms, or any diving structures, shall not be required to be bonded. (C) Pool Water. An intentional bond of a minimum conductive surface area of 5600 mm2 (9 in.2) shall be installed in contact with the pool water. This bond shall be permitted to consist of parts that are required to be bonded in 680.26(B). • 250.8 Connection of Grounding and Bonding Equipment** (A) Permitted Methods. Equipment grounding conductors, grounding electrodes conductors, and bonding jumpers shall be connected by one of the following means: (1) Listed pressure connectors (2) Terminal bars (3) Pressure connectors listed as grounding and bonding equipment (4) Exothermic welding process (5) Machine screw-type fasteners that engage not less than two threads or are secured with a nut (6) Thread-forming machine screws that engage not less than two threads in the enclosure (7) Connections that are part of a listed assembly (8) Other listed means (B) Methods Not Permitted. Connection devices or fittings that depend soley on solder shall not be used. *NEC 2011 Equipotential Bonding Article 680.26 **NEC 2011 Connection of Grounding and Bonding Equipment Article 250.8 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 131 Section 1 Grounding Components Pool Grounding & Bonding Technical Notes Notes Section 1 Grounding Components 132 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.11 Fence Grounding/Bonding Equipment Index Description Page 1.11.1 Universal Pipe Clamps .......................................................................134 1.11.2 1.11.3 1.11.4 Fence Clamp Assemblies ...................................................................135 Fence Fabric Ground Clamps .............................................................136 Flexible Gate Jumpers.......................................................................137 1.11.5 Fence Gate Assemblies .....................................................................138 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 133 Section 1.11.1 Universal Pipe Clamps Section 1 Grounding Components Part No. Nominal Pipe Size Material UPC.75/1.25 Tinned Copper .75" - 1.25" Box Approx. Box Qty. Wt. (lbs.) 10 9 UPC1.5/2 Tinned Copper 1.5" - 2" 10 9-1/2 UPC2.5/3 Tinned Copper 2.5" - 3" 5 6 UPC3.5/4 Tinned Copper 3.5" - 4" 5 7 UPC5/6 Tinned Copper 5" - 6" 5 9 • All clamps provide 1-1/2" of contact area to ensure sufficient electrical contact for both ground fault and lightning current. • These clamps can be connected to ground conductors via exothermic connections and/or standard compression lugs. • Lug ends are 1/4" x 1" and have holes that are 3/8" diameter 1" on center spacing. • The UPC.75/1.25 provides bi-directional grounding capabilities making it the perfect connection for grounding fence rail to fence post applications. • All clamps are manufactured from highly conductive tinned copper and feature stainless steel hardware. UPC .75/1.25 Listed 96 Listed 467 LE Style Mold See page 297 Section 5.5 UPC LE Connection Type Cable Size Lug Size Weld Metal Mold Part No. UltraShot NUWTUBE LE-2S141B US65 NUWTUBE65 2/0 1/4" x 1" LE-2/0141B US65 NUWTUBE65 4/0 1/4" x 1" LE-4/0141B US90 NUWTUBE90 #2 Sol. 1/4" x 1" 134 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.11.2 Section 1 Grounding Components Fence Clamp Assemblies FCAUCL2T120 3" Post Left Ground Conductor is #2 AWG Tinned Solid x 10' long No Right Ground Conductor FCAUER4/048 FCAUBL2T48R4/036 6" Post Right Ground Conductor is 4/0 Concentric x 4' long No Left Ground Conductor 1.5" Post Left Ground Conductor is #2 AWG Tinned Solid x 4' long & Right Ground Conductor is 4/0 Concentric x 3' long Follow the steps outlined below to specify the Fence Clamp Assembly you need. The following Single Wire Left example is a Fence Clamp Assembly Ultraweld with a nominal post size of 2.5"-3" with the left side of clamp exothermically welded to 2T AWG conductor that is 10' (120") long. The following Double Wire example is a Fence Clamp Assembly Ultraweld with a nominal post size of 1.5"-2" with the left side of clamp exothermically welded to 250 MCM conductor that is 4' (48") long and the right side of clamp exothermically welded to 4/0 conductor that is 3' (36") long. FCAU C L 2T 120 FCAU B L 25CM 48 R 4/0 36 Fence Clamp Assembly Ultraweld Left Side Conductor Designator Nominal Post Size (See Chart A Below) Left Side Ground Conductor Size Left Side Ground Conductor Length (in.) Left Side Ground Conductor Length (in.) Fence Clamp Assembly Ultraweld Left Side Conductor Designator (See Chart B Below) Nominal Post Size (See Chart A Below) Left Side Ground Conductor Size (See Chart B Below) Chart A Chart B Nominal Post Size Codes A = .75" - 1.25" B = 1.5" - 2" C = 2.5" - 3" D = 3.5" - 4" E = 5" - 6" Ground Conductor Size Codes 2 = #2 AWG Bare Solid 2T = #2 AWG Tinned Solid 2-7 = #2 AWG Bare Stranded 1/0 = 1/0 Concentric 2/0 = 2/0 Concentric 4/0 = 4/0 Concentric 25CM = 250 MCM Concentric 3CM = 300 MCM Concentric 35CM = 350 MCM Concentric Right Side Ground Conductor Length (in.) Right Side Conductor Designator Right Side Ground Conductor Size (See Chart B Below) Note: 1/0 - 4/0 are supplied in standard 19 strand unless otherwise requested. 250 MCM and larger are supplied in 37 strand. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 135 Section 1.11.3 Fence Fabric Grounding Clamps Section 1 Grounding Components Conductor Box Size (AWG) Qty. Part No. Approx. Box Wt. (lbs.) FGC8 #8 25 5 FGC6 #6 25 5 FGC4 #4 25 5 FGC2 #2 25 5 FGC2/0 2/0 10 3 FGC2-4/0* #2 & 4/0 10 3 Listed 467 Tamper Resistant Conductor Box Size (AWG) Qty. Part No. Approx. Box Wt. (lbs.) FGC8TP #8 25 5 FGC6TP #6 25 5 FGC4TP #4 25 5 FGC2TP #2 25 5 FGC26TP #2 & #6 25 5 FGC2/0TP 2/0 10 3 FGC2-4/0TP* #2 & 4/0 10 3 NOTES: *Accepts a #2 AWG and/or 4/0 AWG conductor. • Unique design allows clamp to form connections at most any angle. • Specific uses include connection to both fence fabric and barbed wire. • The conductor maintains a direct path to ground while connected to an object that is parallel, perpendicular or in any degree in between. • Electro tin plated brass clamp comes complete with stainless steel hardware. • Allows for use with most metallic surfaces including galvanized. • Other sizes available. Please contact factory for more information. Fence Ground System Fence grounding systems are designed to provide protection against dangerous “touch” potentials. The fence fabric ground clamp is an integral component of this personnel safety system. 136 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.11.4 Part No. Jumper Size Conductor Size (AWG) Approx. Each Box Wt. (lbs.) Qty. GJX2S24 2 AWG #2 solid 1/2 10 5 GJX2/024 2/0 AWG 2/0 concentric 1 10 10 GJX4/024 4/0 AWG 4/0 concentric 1-1/2 10 15 Section 1 Grounding Components Flexible Gate Jumpers Approx. Box Wt. (lbs.) • Can be used with the universal pipe clamps or can be exothermically welded to the fence/gate post. • Three sizes designed to fit either a #2 solid, 2/0 stranded or 4/0 stranded exothermic mold. • Flex jumpers made from welding cable. • Standard length is 24" long. • Other lengths available. Please contact factory for more information. Gate Jumper welded directly to posts. Gate Jumper welded to UPC clamp. See page 134 for UPC's. VD (Pipe) Connection Type (Range Taking) Weld Metal LE Connection Type Weld Metal NUWTUBE Cable Size Lug Size Mold Part No. UltraShot NUWTUBE NUWTUBE65 #2 Sol. 1/4" x 1" LE-2S141B US65 NUWTUBE65 US90 US90 NUWTUBE90 NUWTUBE90 2/0 1/4" x 1" LE-2/0141B US65 NUWTUBE65 4/0 1/4" x 1" LE-4/0141B US90 NUWTUBE90 US150 US150 NUWTUBE150 NUWTUBE150 Cable Size Nominal Pipe Size Mold Part No. UltraShot #2 Sol. 1-1/4" to 4" Pipe VD-2SV1.25X4B US65 2/0 1-1/4" to 3-1/2" Pipe 2" to 4" Pipe VD-2/0V1.25X3.5B VD-2/0V2X4B 4/0 1-1/4" to 3-1/2" Pipe 2" to 4" Pipe VD-4/0V1.25X3.5B VD-4/0V2X4B *See page 297 for more LE Connection Types. *See page 292 for more VD (Pipe) Connection Types. VD (Pipe) Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #2 Sol. 2/0 4/0 VD-2SV**B VD-2/0V**B VD-4/0V**B US65 US115 US150 NUWTUBE65 NUWTUBE115 NUWTUBE150 **Add Pipe Size of Vertical Pipe to Mold Part No. NOTE: Thin walled pipe may be unsuitable for exothermic connections. If experiencing burn through issues with the pipe (typically with 2/0 or 4/0 conductors), adding sand inside the fence post well past the exothermic connection may solve this problem. Another solution would be to use a smaller conductor such as a #2 awg jumper which uses a smaller size weld metal. The last solution may be to use mechanical fence clamp assembly such as the ones found in Section 1.11 on page 133. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 137 Section 1.11.5 Fence Gate Assemblies Section 1 Grounding Components (Exothermically Welded) FGAUCBL4/0WC2425CM48 3" Fence Post 1.5" Gate Post Fence Post is on the Left 4/0 Jumper x 2' long 250 MCM Ground Conductor x 4' long FGAUDBR2WC18 4" Fence Post 1.5" Gate Post Fence Post is on the Right #2 AWG Jumper x 1-1/2' long No Ground Conductor Follow the steps outlined below to specify the Fence Gate Assembly (Exothermically Welded) you need. The following example is a Fence Gate Assembly Ultraweld with a nominal fence post size of 2.5"-3" and a nominal gate post size of 1.5"-2" with the fence post on the left, a 4/0 AWG welding cable that is 2' (24") long and a 250 MCM ground conductor that is 4' (48") long. FGAU C B L 4/0WC 24 25CM 48 Fence Gate Assembly Ultraweld Nominal Fence Post Size (See Chart A Below) Fence Post Side (L = Left or R = Right) Nominal Gate Post Size Ground** Conductor Length (in.) Flexible Jumper Length (in.) Flexible Jumper Size Ground** Conductor Size (See Chart B Below) (See Chart C Below) (See Chart A Below) Chart A Chart B Chart C Nominal Post Size Codes A = .75" - 1.25" B = 1.5" - 2" C = 2.5" - 3" D = 3.5" - 4" E = 5" - 6" Flexible Jumper p Size Codes 2WC = #2 AWG Welding Cable 2/0WC = 2/0 AWG Welding Cable 4/0WC = 4/0 AWG Welding Cable Ground Conductor Size Codes 2 = #2 AWG Bare Solid 2T = #2 AWG Tinned Solid 2-7 = #2 AWG Bare Stranded 1/0 = 1/0 Concentric 2/0 = 2/0 Concentric 4/0 = 4/0 Concentric 25CM = 250 MCM Concentric 3CM = 300 MCM Concentric 35CM = 350 MCM Concentric **If ground conductor is not required, then leave ground conductor size and length blank. 138 Note: 1/0 - 4/0 are supplied in standard 19 strand unless otherwise requested. 250 MCM and larger are supplied in 37 strand. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.11.5 Fence Gate Assemblies • • • • • Section 1 Grounding Components (Compression Lugs) Part No. Nominal Gate Post Size Range Nominal Fence Post Size Range Jumper Size (AWG) Jumper Length Approx. Each Wt. (lbs.) FGA1.5/2-2.5/32WC24 1.5" - 2" 2.5" - 3" #2 24" 2-1/2 FGA1.5/2-3.5/42WC24 1.5" - 2" 3.5" - 4" #2 24" 3 FGA1.5/2-5/62WC24 1.5" - 2" 5" - 6" #2 24" 3-1/2 Integral component of a fence grounding system. Helps eliminate dangerous touch potential. Used when it is not feasible to exothermically bond to fence/gate posts. Flex jumper assemblies use #2 AWG Welding Cable. Shipped unassembled. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 139 Notes Section 1 Grounding Components 140 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1 Grounding Components Section 1.12 Hardware & Accessories Index Description 1.12.1 Page 1.12.2 Stainless Steel Screws ......................................................................142 Stainless Steel Washers & Nuts..........................................................143 1.12.3 1.12.4 Silicon Bronze Screws, Washers & Nuts .............................................. 145 Thread Forming Screw ......................................................................146 1.12.5 1.12.6 1.12.7 Nails................................................................................................146 Sheet Metal Screws ..........................................................................146 TEKS Screws ....................................................................................147 1.12.8 1.12.9 Expansion Anchors ...........................................................................147 Abrasive Pad & Cold Galvanizing Spray...............................................147 1.12.10 Antioxidant Joint Compound ..............................................................148 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 141 Section 1.12.1 Stainless Steel Screws Section 1 Grounding Components Hex Head Cap Screws Part No. Thread Size Length Box Qty. Approx. Box Wt. (lbs.) CS44S-100 1/4-20 1/2" 100 1-1/4 CS46S-100 1/4-20 3/4" 100 1-1/2 CS48S-100 1/4-20 1" 100 2 CS54S-100 5/16-18 1/2" 100 2 CS57S-100 5/16-18 7/8" 100 3 CS58S-100 5/16-18 1" 100 3 CS510S-100 5/16-18 1-1/4" 100 4 CS64S-100 3/8-16 1/2" 100 3 CS66S-100 3/8-16 3/4" 100 4 CS68S-100 3/8-16 1" 100 5 CS610S-100 3/8-16 1-1/4" 100 5 CS612S-100 3/8-16 1-1/2" 100 6 CS616S-100 3/8-16 2" 100 6 CS88S-100 1/2-13 1" 100 9 CS108S-100 5/8-11 1" 100 15-1/2 Slotted Round Head Machine Screws Part No. Thread Size Length Box Qty. Approx. Box Wt. (lbs.) MS103S-100 10-24 3/8" 100 1/2 MS106S-100 10-24 3/4" 100 1/2 MS108S-100 10-24 1" 100 1/2 MS44S-100 1/4-20 1/2" 100 1 MS46S-100 1/4-20 3/4" 100 1-1/4 MS48S-100 1/4-20 1" 100 1-1/2 MS412S-100 1/4-20 1-1/2" 100 2-1/4 Tamper Resistant Bolts Part No. Thread Size Length Box Qty. Approx. Box Wt. (lbs.) RHBOB64S-10 3/8-16 1/2" 10 1/3 RHBOB65S-10 3/8-16 5/8" 10 1/2 Before After NOTES: • Manufactured from 18-8 stainless steel. • Other sizes available. Please contact factory for more information. 142 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.12.2 Section 1 Grounding Components Stainless Steel Washers & Nuts Flat Washers Part No. Inside Diameter Outside Diameter Box Qty. Approx. Box Wt. (lbs.) W4S-100 1/4" 5/8" 100 1/2 W5S-100 5/16" 3/4" 100 1/2 W6S-100 3/8" 1" 100 1 W8S-100 1/2" 1-1/4" 100 2 Lock Washers Part No. Size Box Qty. Approx. Box Wt. (lbs.) LW4S-100 1/4" 100 1/2 LW5S-100 5/16" 100 1/2 LW6S-100 3/8" 100 1 LW8S-100 1/2" 100 1-1/2 Star Washers Part No. Size Box Qty. Approx. Box Wt. (lbs.) SW4S-100 1/4" 100 1/2 SW5S-100 5/16" 100 1/2 SW6S-100 3/8" 100 1/2 SW8S-100 1/2" 100 1/2 Dragon Tooth Washers Part No. Size Box Qty. Approx. Box Wt. (lbs.) DTW4-100 1/4" 100 1/2 DTW6-100 3/8" 100 1/2 DTW8-100 1/2" 100 1/2 NOTES: • Manufactured from 18-8 stainless steel. • Sold in 100 piece packages. • Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 143 Section 1.12.2 Stainless Steel Washers & Nuts Section 1 Grounding Components Belleville Washers • • • • Part No. Bolt Hole Size Max. O.D. Min. I.D. Overall Load to Box Approx. Box Height Flat (lbs.) Qty. Wt. (lbs.) BW4S-100 1/4" 0.500" 0.255" 0.038" 0.047" 376 100 1/2 BW6S-100 3/8" 0.750" 0.380" 0.040" 0.059" 392 100 1/2 BW8S-100 9/16" 1.125" 0.567" 0.038" 0.073" 268 100 1 Thickness 301 Stainless Steel Maintains bolt pre-load over time. Allows for differential thermal expansion without loss of load. Provides even loading over contact area. Fender Washers Part No. Inside Diameter Outside Diameter Box Qty. Approx. Box Wt. (lbs.) FW6S-100 3/8" 1-1/4" 100 1-1/2 FW8S-100 1/2" 2" 100 2-1/2 Nuts Part No. Thread Size Box Qty. Approx. Box Wt. (lbs.) N420S-100 1/4-20 100 1 N518S-100 5/16-18 100 1-1/2 N616S-100 3/8-16 100 1-1/2 N813S-50 1/2-13 50 2 Tamper Resistant Nut Part No. Thread Size Box Qty. Approx. Box Wt. (lbs.) N518SBON-10 5/16-18 10 1/3 Before After NOTES: • Manufactured from 18-8 stainless steel. • Other sizes available. Please contact factory for more information. 144 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.12.3 Section 1 Grounding Components Silicon Bronze Screws, Washers & Nuts Hex Head Cap Screws Part No. Thread Size Length Box Qty. Approx. Box Wt. (lbs.) CS46B-100 1/4-20 3/4" 100 1-1/2 CS58B-100 5/16-18 1" 100 3 CS68B-100 3/8-16 1" 100 4-1/2 Lock Washers Size Box Qty. Approx. Box Wt. (lbs.) LW4B-100 1/4" 100 1/2 LW5B-100 5/16" 100 1/2 LW6B-100 3/8" 100 3/4 Part No. Flat Washers Part No. Inside Diameter Outside Diameter Box Qty. Approx. Box Wt. (lbs.) W4B-100 1/4" 5/8" 100 1/4 W5B-100 5/16" 3/4" 100 1/2 W6B-100 3/8" 1" 100 3/4 Nuts Part No. Thread Size Box Qty. Approx. Box Wt. (lbs.) N420B-100 1/4-20 100 1/2 N518B-100 5/16-18 100 1-1/2 N616B-100 3/8-16 100 1-1/2 NOTES: • Sold in 100 piece packages. • Other sizes available. Please contact factory for more information. Neoprene Washers Box Approx. Box Qty. Wt. (lbs.) Part No. Size W6R-50 3/8" 50 3/4 W6R-100 3/8" 100 1-1/2 W8R-50 1/2" 50 3/4 W8R-100 1/2" 100 1-1/2 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 145 Section 1.12.4 - 1.12.6 Section 1 Grounding Components Thread Forming Screw Part No. Box Qty. Approx. Box Wt. (lbs.) SMS0126SHWZ-50 50 1 • #12-24 x 5/8" zinc plated thread forming hex washer head screw with external washer. • Used with white standoff insulators (11/16WINS & 7/8WINS). • Removes paint on a 12-24 threaded rack hole. Nails Ringed Common Part No. Description Length Diameter Head Box Approx. Box Qty. Wt. (lbs.) 274-100 4d Copper Ringed 1-1/2" 3/8" 100 3/4 274S-100 4d Stainless Steel Ringed 1-1/2" 5/16" 100 3/4 A274-100 4d Aluminum Common 1-5/8" 1/4" 100 1/2 275-100 6d Copper Common 2-1/8" 1/4" 100 1-1/4 277S-100 6d Stainless Steel Ringed 2" 3/8" 100 1 Sheet Metal Screws Box Approx. Box Qty. Wt. (lbs.) Part No. Description 290-100 No. 12 x 5/8" Long 100 3/4 291-100 No. 12 x 1" Long 100 1 • Stainless steel pan head sheet metal screw. • Use for fastening cable loops and/or bonding terminals to thin sheet metal surfaces. 146 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 1.12.7 - 1.12.9 TEKS/3 Part No. Box Approx. Box Qty. Wt. (lbs.) 295-25 25 1/4 295-100 100 3/4 • No. 12-14 x 3/4" long stainless steel TEKS/3 self drilling and threading screw. • General purpose screw for use with 12 through 26 gauge steel. TEKS/5 Part No. Box Approx. Box Qty. Wt. (lbs.) 296-25 25 1/2 296-100 100 1-1/4 • No. 12-24 x 1-1/4" stainless steel TEKS/5 self drilling and threading screw. • Heavy duty screw for use with 1/4” through 26 gauge steel. • Ideal for installing bonding plates. Expansion Anchors Box Approx. Box Qty. Wt. (lbs.) Part No. Description 280-25 1/4 x 1" Long 25 1/2 280-100 1/4 x 1" Long 100 2-1/4 281-25 1/4 x 1-1/2" Long 25 3/4 281-100 1/4 x 1-1/2" Long 100 2-3/4 • Has stainless steel pin and Zamac #7 body for corrosion resistant installation. • This anchor requires a 5/16" diameter mounting hole. Abrasive Pad & Cold Galvanizing Spray Abrasive Pad Part No. Box Qty. Unit Wt. (oz.) 3MABPAD 12 2 • Pad removes oxidation from surface when properly used. Critical step when making a low resistance connection. Cold Galvanizing Spray Part No. Qty. Unit Wt. (oz.) CGS EA 16 • Instant cold galvanizing spray provides protection equal to hot dip galvanizing. • Used for touching up surfaces affected by welding. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 147 Section 1 Grounding Components TEKS Screws Section 1.12.10 Antioxidant Joint Compound Section 1 Grounding Components Aluminum Part No. Size Box Qty. Approx. Box Wt. (lbs.) HAAJC1/2 1/2 oz. 12 1/2 HAAJC8 8 oz. 12 6 • Oxide inhibiting joint compound used to improve electrical conductivity and enhance the integrity of the connection. • Synthetic base with suspended zinc particles. • Material is gray in color. • Recommended for aluminum to aluminum connections, aluminum to copper connections and aluminum conduit threads. Copper Part No. Size Box Qty. Approx. Box Wt. (lbs.) HCAJC1/2 1/2 oz. 12 1/2 HCAJC8 8 oz. 12 6 • Oxide inhibiting joint compound used to improve electrical conductivity and enhance the integrity of the connection. • Synthetic base with suspended copper particles. • Material is copper in color. • Recommended for copper to copper connections, copper threads and all grounding applications. Part No. Qty. Unit Wt. (oz.) NOOXCLR EA 8 NO•OX•ID Antioxidant Paste Cold applied clear antioxidant for aluminum to aluminum, aluminum to copper and copper to copper connections. ® 148 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2 Lightning Protection Section 2 Lightning Protection Components Components Index Description 2.1 Page 2.2 2.3 Lightning Conductors & Accessories ...................................................151 Air Terminals & Accessories ...............................................................161 Air Terminal Bases ............................................................................177 2.4 2.5 2.6 Thru-Roof/Wall Connectors, Assemblies & Accessories ........................ 187 Lightning Conductor Cable Connectors & Clamps ................................ 195 Bonding Lugs & Plates ......................................................................205 2.7 Lightning Warning System .................................................................211 UL Definitions 96: UL standard for lightning protection components 50H2: Harger's number for lightning protection (assigned by UL) 467: UL standard for grounding components 2S01: Harger's number for grounding (assigned by UL) 468: UL listing for lugs ZMVV: Harger's listing for lugs (assigned by UL) Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 149 Notes Lightning Protection Installation Training • Taught by an industry expert • Covers all installation practices Section 2 Lightning Protection Components • Review NFPA 780 requirements • Classes available monthly • View an installed system • Hands-on learning • Earn CEC hours* (certain states apply) • No charge to attend Sign up now @ http://www.harger.com/training/lptdates.cfm p // g / g/ p 150 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.1 Section 2 Lightning Protection Components Lightning Conductors & Accessories Index Description 2.1.1 Page 2.1.2 Class I Copper Conductors ................................................................152 Class II Copper Conductors ...............................................................153 2.1.3 2.1.4 2.1.5 2.1.6 Class I Aluminum Conductors ............................................................154 Class II Aluminum Conductors ...........................................................155 Bonding Conductors..........................................................................155 Cable Clips .......................................................................................156 2.1.7 2.1.8 Pre-formed Cable Clips......................................................................156 Standing Seam Clamps .....................................................................157 2.1.9 2.1.10 2.1.11 Adhesive Cable Holders.....................................................................158 Adhesives ........................................................................................159 Cable Guards ...................................................................................160 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 151 Section 2.1.1 Class I Copper Conductors These conductors are intended for use on structures up to and including 75' in height. Listed 96 No. of Strand X-Sectional Approx. Approx. Wt. Reel/Coil ETP* Strands Size Area in CM Diameter lbs./M ft. Size Part No. Approx. Reel/ Coil Wt. (lbs.) Section 2 Lightning Protection Components 24-25COIL 24 14 AWG 98,600 No 7/16" 320 25' 8 24-50COIL 24 14 AWG 98,600 No 7/16" 320 50' 16 24-100 24 14 AWG 98,600 No 7/16" 320 100' 37 24-250 24 14 AWG 98,600 No 7/16" 320 250' 90 29-25COIL 29 16 AWG 72,500 No 3/8" 203 25' 5-1/4 29-50COIL 29 16 AWG 72,500 No 3/8" 203 50' 10-1/2 29-100 29 16 AWG 72,500 No 3/8" 203 100' 24 29-250 29 16 AWG 72,500 No 3/8" 203 250' 55 29-500 29 16 AWG 72,500 No 3/8" 203 500' 112 29T-25COIL* 29 16 AWG 72,500 Yes 3/8" 203 25' 5-1/4 29T-50COIL* 29 16 AWG 72,500 Yes 3/8" 203 50' 10-1/2 29T-100* 29 16 AWG 72,500 Yes 3/8" 203 100' 24 29T-250* 29 16 AWG 72,500 Yes 3/8" 203 250' 55 29T-500* 29 16 AWG 72,500 Yes 3/8" 203 500' 112 32-25COIL 32 16 AWG 80,000 No 7/16" 213 25' 5-1/2 32-50COIL 32 16 AWG 80,000 No 7/16" 213 50' 11 32-100 32 16 AWG 80,000 No 7/16" 213 100' 27 32-250 32 16 AWG 80,000 No 7/16" 213 250' 62 32-500 32 16 AWG 80,000 No 7/16" 213 500' 122 32T-25COIL* 32 16 AWG 80,000 Yes 7/16" 213 25' 5-1/2 32T-50COIL* 32 16 AWG 80,000 Yes 7/16" 213 50' 11 32T-100* 32 16 AWG 80,000 Yes 7/16" 213 100' 27 32T-250* 32 16 AWG 80,000 Yes 7/16" 213 250' 62 32T-500* 32 16 AWG 80,000 Yes 7/16" 213 500' 122 *ETP - Electro Tin Plated TECHNICAL NOTES: • Class I lightning conductors are manufactured using a special rope lay process. This process maximizes the surface area of the conductor while allowing greater installation flexibility. • Class I Minimum Requirements: - 187 pounds per 1,000 feet. - Cross-sectional area of 57,400 circular mils. - Minimum strand size 17 AWG. • Conductors are marked every 3' with a green ink dot for cable fastner spacing. 152 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.1.2 Class II Copper Conductors These conductors are intended for use on structures greater than 75' in height. Listed 96 Approx. No. of Strand X-Sectional Approx. Approx. Wt. Reel/Coil ETP* Reel/Coil Wt. Strands Size Area in CM Diameter lbs./M ft. Size (lbs.) 28-25COIL 28 14 AWG 115,000 No 1/2" 375 25' 9-1/2 28-50COIL 28 14 AWG 115,000 No 1/2" 375 50' 19 28-100 28 14 AWG 115,000 No 1/2" 375 100' 39 28-250 28 14 AWG 115,000 No 1/2" 375 250' 103 28T-25COIL* 28 14 AWG 115,000 Yes 1/2" 375 25' 9-1/2 28T-50COIL* 28 14 AWG 115,000 Yes 1/2" 375 50' 19 28T-100* 28 14 AWG 115,000 Yes 1/2" 375 100' 39 28T-250* 28 14 AWG 115,000 Yes 1/2" 375 250' 103 40-28 28 .0865 211,500 No 5/8" 660 250' 174 Section 2 Lightning Protection Components Part No. *ETP - Electro Tin Plated TECHNICAL NOTES: • Class II lightning conductors are manufactured using a special rope lay process. This process maximizes the surface area of the conductor while allowing greater installation flexibility. • Class II Minimum Requirements: - 375 pounds per 1,000 feet. - Cross-sectional area of 115,000 circular mils. - Minimum strand size 15 AWG. • Conductors are marked every 3' with a green ink dot for cable fastner spacing. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 153 Section 2.1.3 Class I Aluminum Conductors These conductors are intended for use on structures up to and including 75' in height. Listed 96 No. of Strand X-Sectional Approx. Approx. Wt. Reel/Coil Strands Size Area in CM Diameter lbs./M ft. Size Part No. Approx. Reel/Coil Wt. (lbs.) Section 2 Lightning Protection Components A24-25COIL 24 14 AWG 98,600 7/16" 95 25' 2-1/2 A24-50COIL 24 14 AWG 98,600 7/16" 95 50' 5 A24-100 24 14 AWG 98,600 7/16" 95 100' 13 A24-250 24 14 AWG 98,600 7/16" 95 250' 28 A24-500 24 14 AWG 98,600 7/16" 95 500' 56 A28-25COIL 28 14 AWG 115,000 1/2" 112 25' 3 A28-50COIL 28 14 AWG 115,000 1/2" 112 50' 6 A28-100 28 14 AWG 115,000 1/2" 112 100' 13 A28-250 28 14 AWG 115,000 1/2" 112 250' 33 A28-500 28 14 AWG 115,000 1/2" 112 500' 66 TECHNICAL NOTES: • Class I lightning conductors are manufactured using a special rope lay process. This process maximizes the surface area of the conductor while allowing greater installation flexibility. • Class I Minimum Requirements: - 95 pounds per 1,000 feet. - Cross-sectional area of 98,600 circular mils. - Minimum strand size 14 AWG. • Conductors are marked every 3' with a green ink dot for cable fastner spacing. 154 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.1.4 & 2.1.5 Class II Aluminum Conductors These conductors are intended for use on structures greater than 75' in height. Listed 96 A37R-25COIL 37 13 AWG 192,000 19/32" 190 25' 5 A37R-50COIL 37 13 AWG 192,000 19/32" 190 50' 10 A37R-100 37 13 AWG 192,000 19/32" 190 100' 23 A37R-250 37 13 AWG 192,000 19/32" 190 250' 56 A37R-500 37 13 AWG 192,000 19/32" 190 500' 112 Section 2 Lightning Protection Components No. of Strand X-Sectional Approx. Approx. Wt. Reel/Coil Approx. Reel/Coil Strands Size Area in CM Diameter lbs./M ft. Size Wt. (lbs.) Part No. TECHNICAL NOTES: • Class II Minimum Requirements: - 190 pounds per 1,000 feet. - Cross-sectional area of 192,000 circular mils. - Minimum strand size 13 AWG. • Conductors are marked every 3' with a green ink dot for cable fastner spacing. Bonding Conductors Listed 96 Part No. Material No. of Strand X-Sectional Approx. Approx. Wt. Strands Size Area in CM Diameter lbs./M ft. Reel Size Approx. Reel Wt. (lbs.) 14 Copper 14 16 AWG 28,000 1/4" 92 100' 11-1/4 A10 Aluminum 10 14 AWG 41,100 5/16" 39 100' 6 A4 Aluminum 1 4 AWG 41,740 13/64" 39 100' 6 • A4 is a solid, single conductor. TECHNICAL NOTES: • Class I & II Minimum Requirements: - Copper bonding conductors: 17 AWG, 26,240 circular mils. - Aluminum bonding conductors: 14 AWG, 41,100 circular mils. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 155 Section 2.1.6 & 2.1.7 Cable Clips Part No. Material Fits Lightning Conductors Fits Grounding Conductors Box Qty. Approx Box Wt. (lbs.) 250 Copper 28 2/0 100 1 A250 Aluminum A28 N/A 100 1/2 • Hole diameter is 5/32 (.156 in.) • Use with 277S. See page 146. Listed 96 Section 2 Lightning Protection Components Pre-formed Cable Clips Part No. Material Fits Lightning Conductors Fits Grounding Conductors Box Qty. Approx Box Wt. (lbs.) ACC1 Aluminum A10 N/A 100 1/2 ACC2 Aluminum A28 & A24 N/A 100 1/2 ACC3 Aluminum A37 N/A 100 1/2 ACC4 Aluminum A37R N/A 100 1/2 CCC1 Copper #14 2 Str., 4 Str., 2 Sol. 100 2 CCC1T ETPC* #14 2 Str., 4 Str., 2 Sol. 100 2 CCC2 Copper 29 & 32 1/0 Str. & 2/0 Str. 100 2-1/4 CCC2T ETPC* 29 & 32 1/0 Str. & 2/0 Str. 100 2-1/4 CCC3 Copper 28 & 24 4/0 100 2-1/2 CCC3T ETPC* 28 & 24 4/0 100 2-1/2 CCC4 Copper 40-28 250 MCM 50 2-3/4 CCC4T ETPC* 40-28 250 MCM 50 2-3/4 Listed 96 • Copper cable loop fasteners manufactured from .045" x 5/8" #110 soft drawn electrolytic tough pitch copper coil. • Aluminum cable fasteners manufactured from .051" x 5/8" 3003-0 aluminum. • 9/32" (.280 in.) hole to accept 1/4" hardware. • See fasteners on page 146. * ETPC - Electro Tin Plated Copper TECHNICAL NOTES: • Conductors shall be fastened to the structure upon which they are placed at intervals not exceeding 0.9 m (3 ft).* • Clips for securing copper conductors shall be cast or made from sheet copper with a minimum thickness of 0.032 inch (0.81 mm) and a minimum width of 3/8 inch (9.5 mm).** • Aluminum clips for securing aluminum conductors shall be of cast aluminum or made from sheet aluminum with a minimum thickness of 0.051 inch (1.3 mm) thick and a minimum thickness of 1/2 inch (12.7 mm) wide.** *Per NFPA 780 Conductor Fasteners Section 4.10 **UL96 Standard for Lightning Protection Components Sections 15.1 & 15.2 156 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.1.8 Standing Seam Clamps Part No. Material Box Qty. Approx Box Wt. (lbs.) CUSC Copper 50 6-1/2 ALSC Aluminum 50 3-1/4 Listed 96 Used with #151xxI series base • • • • Part No. Description Box Qty. Approx Box Wt. (lbs.) SSSC1 Stainless Steel - 1 Bolt 10 2 SSSC2 Stainless Steel - 2 Bolt 10 2 Designed for use on standing seam roof applications. Can be used on seams that have widths of 1" or less Maximum clamp depth is 5/8". Cable clips not included. (See page 156) SSSC1 SSSC2 NOTE: • Clamps can be used in conjunction with a #CCC/#ACC cable clip (See page 156) for cable fastening applications or use two clamps to secure either a #15112I or #15138I base (See page 178) to the seam. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 157 Section 2 Lightning Protection Components • Designed for use on standing seam roof applications. • Can be used on seams that have widths of 1/4" or less. • Cable clips not included. (See page 156) Section 2.1.9 Adhesive Cable Holders Part No. Material Box Qty. Approx Box Wt. (lbs.) 261 Stamped Copper 100 8-1/4 A261 Aluminum 100 4 261T ETPC* 100 8-1/4 Section 2 Lightning Protection Components • Economical stamped copper adhesive cable holder. • May be used with all cables thru 3/0 or up to 1/2" diameter. • Fast installing cable holder designed to permit maximum movement of thermally expanding or contracting cables. *ETPC - Electro Tin Plated Copper Part No. Material Box Qty. Approx Box Wt. (lbs.) 262 Stamped Copper 500 45 A262 Aluminum 500 22 262T ETPC* 500 45 • Superior stamped copper cable holder secured by a surface compatible adhesive. • Will not "roll-up" or loosen due to cable pull as will the round type. • Use on any flat surface where a fast, secure, adhesive cable holder is required. • Designed for use with all cables thru 4/0 or up to 9/16" diameter. • Turned up edges for reduced puncture hazard and pooling area for increased adhesion. *ETPC - Electro Tin Plated Copper Listed 96 Listed 96 TECHNICAL NOTES: • Conductors shall be fastened to the structure upon which they are placed at intervals not exceeding 0.9 m (3 ft).* • Clips for securing copper conductors shall be cast or made from sheet copper with a minimum thickness of 0.032 inch (0.81 mm) and a minimum width of 3/8 inch (9.5 mm).** • Aluminum clips for securing aluminum conductors shall be of cast aluminum or made from sheet aluminum with a minimum thickness of 0.051 inch (1.3 mm) thick and a minimum thickness of 1/2 inch (12.7 mm) wide.** *Per NFPA 780 Conductor Fasteners Section 4.10 **UL96 Standard for Lightning Protection Components Sections 15.1 & 15.2 158 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.1.10 Adhesives Rubber Part No. Approx. Each Wt. (lbs.) Box Qty. Approx Box Wt. (lbs.) 264 10 2 20 Section 2 Lightning Protection Components • Fast drying rubber adhesive for bonding to rubber membrane roofing. • Minimum application temperature is 40oF. • Application coverage (per gallon) is 40 #CUBU or #AUBU bases or 100 #262 adhesive cable holders on smooth rubber roofing. TECHNICAL NOTE: • Contractor must verify adhesive compatibility with roofing contractor or manufacturer. M-1 Structural Sealant Box Qty. Approx Box Wt. (lbs.) M1-10OZ-B Black 24 26 M1-10OZ-G Gray 24 26 M1-10OZ-L Limestone 24 26 M1-10OZ-W White 24 26 l ra tu t uc n tr ala e S • 10.1 fluid oz. cartridge • Tough thermosetting adhesive. • Develops 300 PSI shear strength on metal, masonry and wood. Not for use on TPO or hypolon roofs. • Capable of 300% elongation and can accommodate dimensional changes in construction materials down to minus 20°F. • Contains no volatile organic solvents. (No VOC’s) • Can be used in confined spaces and also to bond solvent-sensitive materials such as expanded polystyrene foam (EPS). • Service temperature: -40°F to 200°F -1 Color M Part No. APPLICATION NOTES: Excellent for Emergency Repairs • Multipurpose structural sealant is designed for difficult bonding and sealing applications such as low slope commercial roofing. It bonds aggressively to EPDM, PVC, BUR, coal tar, SBS mod bit, granulated APP, many types of coated metal, metal flashing details, and FRP. • Some Galvalume® or Kynar coated roofs may require NP1 polyurethane sealant. • Excellent for underwater emergency repairs. • Non-slump, self-fixturing mastic that cures to a durable bond with exposure to atmospheric moisture. Heavy Duty Construction Adhesive • Tough thermosetting adhesive that can be used to permanently bond structural assemblies such as coping, metal edge, skylights. • Capable of bonding steel deck to bar joints and metal sandwich panels to roof and wall purlins. • Application coverage (per tube) is approximately 15 cable holders or 5 bases. • Must be installed on a clean, free of dirt surface in temperatures not below 30°F. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 159 Section 2.1.11 Cable Guards PVC Part No. Approx. Each Wt. (lbs.) Box Qty. Approx Box Wt. (lbs.) 320 1-1/2 3 5 Section 2 Lightning Protection Components • 3/4" O.D. x 8' long PVC pipe cable guard for protecting all cables thru 4/0. • Three galvanized fastening clips furnished for mounting with nails or screws. Plastic Part No. Color Approx. Each Wt. (lbs.) Box Qty. Approx Box Wt. (lbs.) 321B Black 1 5 5-1/2 321G Gray 1 5 5-1/2 • 1/2" x 8' extruded thermo plastic cable guard with flanges provides concealment and protection for cables and down conductors. TECHNICAL NOTE: • Down conductors located in runways, driveways, school playgrounds, cattle yards, public walks, or other locations subject to physical damage or displacement shall be guarded. Metallic guards shall be bonded at each end. The down conductor shall be protected for a minimum distance of 1.8 m (6 ft.) above grade level.* *NFPA 780 Protecting Down Conductors Sections 4.9.11, 4.9.11.1 & 4.9.11.2 160 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.2 Section 2 Lightning Protection Components Air Terminals & Accessories Index Description Page 2.2.1 Class I Copper Air Terminals ..............................................................162 2.2.2 2.2.3 2.2.4 Class II Copper Air Terminals.............................................................163 Class I Aluminum Air Terminals..........................................................164 Class II Aluminum Air Terminals ........................................................164 2.2.5 2.2.6 2.2.7 Safety Tip Air Terminals - STAT.......................................................... T 165 Air Terminals with Safety Cable..........................................................166 Specialty Air Terminals ......................................................................167 2.2.8 2.2.9 2.2.10 Air Terminal Assemblies ....................................................................168 Air Terminal Adapters........................................................................169 Air Terminal Braces ...........................................................................172 2.2.11 2.2.12 Air Terminal Extensions .....................................................................173 Extension Rod Couplers ....................................................................174 2.2.13 Decorative Finials .............................................................................175 NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys. NOTE: Air Terminals are also known as Strike Termination Devices (STD) or Lightning Rods. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 161 Section 2.2.1 Class I Copper Air Terminals 3/8" Diameter Part No. Copper Part No. Part No. Box Approx Box Length Nickel Plated Tin Plated Qty. Wt. (lbs.) Section 2 Lightning Protection Components 3810CUAT 3810CUATN 3810CUATT 10" 10 5-1/2 3812CUAT 3812CUATN 3812CUATT 12" 10 6-1/4 3816CUAT 3816CUATN 3816CUATT 16" 10 7-3/4 3818CUAT 3818CUATN 3818CUATT 18" 10 9 3824CUAT 3824CUATN 3824CUATT 24" 10 10-1/2 3836CUAT 3836CUATN 3836CUATT 36" 10 18-3/4 3848CUAT 3848CUATN 3848CUATT 48" 10 21 • Manufactured from highly conductive electrolytic tough pitch copper alloy 110. • Conductivity greater than 99% when annealed. • Utilizes standard 3/8" UNC threads. • Adapters sold separately. See pages 169-171. • Longer lengths available. Please contact factory for more information. Listed 96 TECHNICAL NOTES: • Class I air terminals are used on structures up to and including 75' in height. • For longer air terminals, select an air terminal and combine with extension rods and couplers on pages 173 & 174. • Class I Minimum Requirements: - Minimum diameter is 3/8" solid. - The tip of an air terminal shall be not less than 254 mm (10 in.) above the object or area it is to protect.* *NFPA 780 Air Terminal Height Section 4.6.2.1 • Air terminals shall be secured against overturning or displacement by one of the following methods: (1) Attachment to the object to be protected, (2) Braces that are permanently and rigidly attached to the structure. Air terminals exceeding 600 mm (24 in.) in height shall be supported at a point not less than one-half their height.* *NFPA 780 Air Terminal Support Sections 4.6.2.2.1 & 4.6.2.2.2 162 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.2.2 Class II Copper Air Terminals Part No. Copper Part No. Part No. Box Approx Box Length Nickel Plated Tin Plated Qty. Wt. (lbs.) 1210CUAT 1210CUATN 1210CUATT 10" 10 6-12 1212CUAT 1212CUATN 1212CUATT 12" 10 7-3/4 1216CUAT 1216CUATN 1216CUATT 16" 10 10-1/2 1218CUAT 1218CUATN 1218CUATT 18" 10 11-3/4 1224CUAT 1224CUATN 1224CUATT 24" 10 15-1/2 1236CUAT 1236CUATN 1236CUATT 36" 10 23-1/4 1248CUAT 1248CUATN 1248CUATT 48" 10 31 • Manufactured from highly conductive electrolytic tough pitch copper alloy 110. • Conductivity greater than 99% when annealed. • Utilizes standard 1/2" UNC threads. • Adapters sold separately. See pages 169-171. • Longer lengths available. Please contact factory for more information. Section 2 Lightning Protection Components 1/2" Diameter Listed 96 5/8" Diameter Part No. Copper Part No. Part No. Box Approx Box Length Nickel Plated Tin Plated Qty. Wt. (lbs.) 5810CUAT 5810CUATN 5810CUATT 10" 10 9-3/4 5812CUAT 5812CUATN 5812CUATT 12" 10 11-3/4 5816CUAT 5816CUATN 5816CUATT 16" 10 15-3/4 5818CUAT 5818CUATN 5818CUATT 18" 10 17-3/4 5824CUAT 5824CUATN 5824CUATT 24" 10 23-1/2 5836CUAT 5836CUATN 5836CUATT 36" 10 35-1/4 5848CUAT 5848CUATN 5848CUATT 48" 10 47 • Utilizes standard 5/8" UNC threads. • Longer lengths available. Please contact factory for more information. Listed 96 TECHNICAL NOTES: • Class II air terminals are used on structures greater than 75' in height. • For longer air terminals, select an air terminal and combine with extension rods and couplers on pages 173 & 174. • Class II Minumum Requirements: - Minimum diameter is 1/2" solid. - The tip of an air terminal shall be not less than 254 mm (10 in.) above the object or area is it to protect.* *NFPA 780 Air Terminal Height Section 4.6.2.1 • Air terminals shall be secured against overturning or displacement by one of the following methods: (1) Attachment to the object to be protected, (2) Braces that are permanently and rigidly attached to the structure. Air terminals exceeding 600 mm (24 in.) in height shall be supported at a point not less than one-half their height.** **NFPA 780 Air Terminal Support Sections 4.6.2.2.1 & 4.6.2.2.2 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 163 Section 2.2.3 & 2.2.4 Class I Aluminum Air Terminals 1/2" Diameter Section 2 Lightning Protection Components Part No. Length Box Qty. Approx. Box Wt. (lbs.) 1210ALAT 10" 10 2-1/2 1212ALAT 12" 10 2-3/4 1216ALAT 16" 10 3-1/2 1218ALAT 18" 10 3-3/4 1224ALAT 24" 10 5 1236ALAT 36" 10 8-1/4 1248ALAT 48" 10 10 • Manufactured from highly conductive aluminum. • Utilizes standard 1/2" UNC threads. • Adapters sold separately. See pages 169-171. • Longer lengths available. Please contact factory for more information. Listed 96 Class II Aluminum Air Terminals 5/8" Diameter Part No. Length Box Qty. Approx. Box Wt. (lbs.) 5810ALAT 10" 10 3-1/2 5812ALAT 12" 10 4 5816ALAT 16" 10 5-1/4 5818ALAT 18" 10 6-3/4 5824ALAT 24" 10 8-3/4 5836ALAT 36" 10 12-3/4 5848ALAT 48" 10 17-1/2 • Manufactured from highly conductive aluminum. • Utilizes standard 5/8" UNC threads. • Adapters sold separately. See pages 169-171. • Longer lengths available. Please contact factory for more information. Listed 96 TECHNICAL NOTES: • Class I air terminals are used on structures up to and including 75' in height. Class II air terminals are used on structures greater than 75' in height. • For longer air terminals, select an air terminal and combine with extension rods and couplers on pages 173 & 174. • Class I Minimum Requirements: - Minimum diameter is 1/2" solid. - The tip of an air terminal shall be not less than 254 mm (10 in.) above the object or area it is to protect.* • Class II Minumum Requirements: - Minimum diameter is 5/8" solid. - The tip of an air terminal shall be not less than 254 mm (10 in.) above the object or area is it to protect.* *NFPA 780 Air Terminal Height Section 4.6.2.1 • Air terminals shall be secured against overturning or displacement by one of the following methods: (1) Attachment to the object to be protected, (2) Braces that are permanently and rigidly attached to the structure. Air terminals exceeding 600 mm (24 in.) in height shall be supported at a point not less than one-half their height.** **NFPA 780 Air Terminal Support Sections 4.6.2.2.1 & 4.6.2.2.2 164 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.2.5 Safety Tip Air Terminals - STAT Part No. Diameter Length Class Copper/ Aluminum Box Qty. Approx. Box Wt. (lbs.) 3812CSTAT 3/8" 12" I Copper 10 7 3816CSTAT 3/8" 16" I Copper 10 8-1/2 3818CSTAT 3/8" 18" I Copper 10 9-3/4 3824CSTAT 3/8" 24" I Copper 10 11-1/4 1212ASTAT 1/2" 12" I Aluminum 10 3-1/4 1212CSTAT 1/2" 12" II Copper 10 8-1/2 1216ASTAT 1/2" 16" I Aluminum 10 4 1216CSTAT 1/2" 16" II Copper 10 11-1/4 1218ASTAT 1/2" 18" I Aluminum 10 4-1/4 1218CSTAT 1/2" 18" II Copper 10 12-1/2 1224ASTAT 1/2" 24" I Aluminum 10 5-1/2 1224CSTAT 1/2" 24" II Copper 10 16-1/4 5812ASTAT 5/8" 12" II Aluminum 10 4-1/2 5812CSTAT 5/8" 12" II Copper 10 12-1/2 5816ASTAT 5/8" 16" II Aluminum 10 5-3/4 5816CSTAT 5/8" 16" II Copper 10 16-1/2 5818ASTAT 5/8" 18" II Aluminum 10 7-1/4 5818CSTAT 5/8" 18" II Copper 10 18-1/2 5824ASTAT 5/8" 24" II Aluminum 10 9-1/4 5824CSTAT 5/8" 24" II Copper 10 24-1/4 • Copper safety tipped air terminals available in electro plated tin (add suffix T to part number) or nickel plating (add suffix N to part number). • Longer lengths available. Please contact factory for more information. • 5/8" diameter STATs have standard 5/8" UNC threads. • Adapters sold separately. See pages 169-171. • For added safety, use with flexible adapters. See page 170. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2 Lightning Protection Components Revolutionary new air terminal designed with safety as well as efficacy in mind. The air terminal's tip consists of a sphere approximately 3/4" in diameter. The rounded tip helps minimize personnel injuries caused by accidental falls. Listed 96 165 Section 2.2.6 Air Terminals with Safety Cable Section 2 Lightning Protection Components Part No. Diameter Length Class Copper/ Approx. Each Box Approx. Box Aluminum Wt. (lbs.) Qty. Wt. (lbs.) 1212CUAT-WSC36 1/2" 12" II Copper 3/4 10 7-1/2 1212ALAT-WSC36 1/2" 12" I Aluminum 1/4 10 2-1/2 1224CUAT-WSC36 1/2" 24" II Copper 1-1/2 10 15 5812ALAT-WSC36 5/8" 12" II Aluminum 1/2 10 5 Listed 96 Safety Tip Part No. Diameter Length Class Copper/ Approx. Each Box Approx. Box Aluminum Wt. (lbs.) Qty. Wt. (lbs.) 1212ASTAT-WSC36 1/2" 12" I Aluminum 1/4 10 2-1/2 1224CSTAT-WSC36 1/2" 24" II Copper 1-1/2 10 15 1224ASTAT-WSC36 1/2" 24" I Aluminum 1/2 10 5 3824CSTAT-WSC36 3/8" 24" I Copper 1-1/4 10 12-1/2 Listed 96 NOTES: • Copper air terminals available in electro plated tin (add suffix T to part number) or nickel plating (add suffix N to part number). • Comes with attached 36" safety cable. • Cable prevents air terminal from falling off structure if air terminal detaches from base. • Longer lengths available. Please contact factory for more information. • Adapters sold separately. See pages 169-171. 166 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.2.7 Specialty Air Terminals Bent Copper Clad Air Terminals Diameter Length Class 5810BCCATTSE 5/8" 7' II Approx. Each Wt. (lbs.) 9 • • • • For protecting security cameras mounted on poles. Manufactured from 5/8" x 10' copper clad ground rod. Thread size is 5/8" in diameter and 6" in length. Comes with (2) #JN1011S jam nuts, (2) LW10S lock washers and (2) W10S flat washers. • Other sizes available. Please contact factory for more information. 30" RADIUS 7 FT. Section 2 Lightning Protection Components Part No. 6" A 4" 2" Lightning Rod Clamps Part No. "A" Approx. Each Wt. (lbs.) LRCSS3/16X8 8" 2-1/2 LRCSS3/16X12 12" 3-1/2 • Manufactured from 3/16" x 2" 304 stainless steel. • Includes 3/8-16 stainless steel hardware. • Can be mounted using stainless banding systems such as BAND-IT® by others or by welding. • Other sizes available. Please contact factory for more information. Closed Circuit TV Copper Clad Air Terminal Part No. CCTVCCAT5/8 Diameter Length Class 5/8" 5'-4" II Approx. Each Wt. (lbs.) 7 1812" • For protecting security cameras mounted on poles. • Manufactured from 5/8" x 8' copper clad ground rod. • Other sizes available. Please contact factory for more information. 5'-4" 117 8" Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 167 Section 2.2.8 Air Terminal Assemblies Section 2 Lightning Protection Components SSATMSC2 (not included) Copper Air Terminals with Fiberglass Mast Assembly Fiberglass Exposed Pipe Length Air Terminal (ft.) Length (in.) (+/-1") Part No. Conductor Type Exposed Conductor Length (ft.) Approx. Each Wt. (lbs.) CUFATM-10 14 26 32 10 43 CUFATM-50 14 26 32 50 50 CUFATM-90 14 26 32 90 60 CUFATM20-5-15* 20 60 28 15 45 *Ships partially assembled • Designed for use with towers or other structures which require long air terminal extensions. • Protects tower lighting, antennas and miscellaneous equipment from direct lightning strikes. • Copper braided lightning conductor is exothermically attached to the air terminal and extends past the end of the pole in various lengths. • Mast is manufactured from heavy duty, rigid 1/4" thick fiberglass. • Requires separate mounting assembly such as #SSATMSC2. Air Terminal Mast Mounting Assembly Part No. Qty. Approx. Each Wt. (lbs.) SSATMSC2 EA 1-1/2 • Mounts CUFATM assembly (above) to vertical pole or tower platform. • Mounts 2" mast to 2" pipe. • Manufactured from stainless steel. • Includes 3/8" stainless steel hardware. 168 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.2.9 Air Terminal Adapters A Listed 96 B Thread Diameter A B Box Qty. Approx. Box Wt. (lbs.) Copper 3/8" 5/8" 40 4 120N Nickel Plated 3/8" 5/8" 40 4 120T Tin Plated 3/8" 5/8" 40 4 121 Copper 1/2" 5/8" 40 4 121N Nickel Plated 1/2" 5/8" 40 4 121T Tin Plated 1/2" 5/8" 40 4 A121 Aluminum 1/2" 5/8" 40 1-1/2 122 Copper 5/8" 5/8" 40 4 122N Nickel Plated 5/8" 5/8" 40 4 Part No. Material 120 122T Tin Plated 5/8" 5/8" 40 4 122-5/8F1/2F Copper 5/8" 1/2" 40 4 A122 Aluminum 5/8" 5/8" 40 1-1/2 A122-5/8F1/2F Aluminum 5/8" 1/2" 40 1-1/2 123 Copper 3/8" 3/8" 40 5 123N Nickel Plated 3/8" 3/8" 40 5 123T Tin Plated 3/8" 3/8" 40 5 124 Copper 3/8" 1/2" 40 4-1/4 124N Nickel Plated 3/8" 1/2" 40 4-1/4 124T Tin Plated 3/8" 1/2" 40 4-1/4 125 Copper 1/2" 1/2" 40 4-1/4 125N Nickel Plated 1/2" 1/2" 40 4-1/4 125T Tin Plated 1/2" 1/2" 40 4-1/4 A125 Aluminum 1/2" 1/2" 40 1-1/2 Section 2 Lightning Protection Components Standard • Used to engage standard air terminal threads with different thread sizes found in various air terminal base assemblies. All threads are UNC. • Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 169 Section 2.2.9 Air Terminal Adapters Flexible Female Threads Thread Diameter Section 2 Lightning Protection Components A B Box Qty. Approx. Box Wt. (lbs.) Copper 1/2" 5/8" 10 6-1/4 A126 Aluminum 1/2" 5/8" 10 4 127 Copper 1/2" 1/2" 10 6-1/4 A127 Aluminum 1/2" 1/2" 10 4 128 Copper 5/8" 5/8" 10 6-1/4 A128 Aluminum 5/8" 5/8" 10 4 Part No. Material 126 Listed 96 Female Thread Flexible Male Threads Thread Diameter A B Box Qty. Copper 1/2" 1/2" 10 6-1/2 Aluminum 1/2" 1/2" 10 4-1/4 Part No. Material 127M A127M Approx. Box Wt. (lbs.) 128M Copper 5/8" 5/8" 10 6-1/2 A128M Aluminum 5/8" 5/8" 10 4-1/4 129M Copper 5/8" 1/2" 10 6-1/2 A129M Aluminum 5/8" 1/2" 10 4-1/4 Listed 96 Male Thread (M) NOTES: • Flexible air terminal adapters are used with air terminals located underneath window washing or other mobile equipment. • Come complete with stainless steel spring and safety chain. • Overall length of Male thread adapter is 4-3/4". • Overall length of Female thread adapter is 4-1/4". • Can be used in conjunction with safety tipped air terminals. See page 165. • Other sizes available. Please contact factory for more information. 170 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.2.9 Air Terminal Adapters Part No. Thread Diameter Material A B Box Qty. Approx. Box Wt. (lbs.) 133 Copper 3/8" 3/8" 10 4-1/4 133N Nickel Plated 3/8" 3/8" 10 4-1/4 133T Tin Plated 3/8" 3/8" 10 4-1/4 134 Copper 3/8" 1/2" 10 4 134N Nickel Plated 3/8" 1/2" 10 4 134T Tin Plated 3/8" 1/2" 10 4 135 Copper 3/8" 5/8" 10 3-1/2 135N Nickel Plated 3/8" 5/8" 10 3-1/2 135T Tin Plated 3/8" 5/8" 10 3-1/2 136 Copper 1/2" 1/2" 10 3-3/4 136N Nickel Plated 1/2" 1/2" 10 3-3/4 136T Tin Plated 1/2" 1/2" 10 3-3/4 A136 Aluminum 1/2" 1/2" 10 1-1/2 137 Copper 1/2" 5/8" 10 3-1/2 137N Nickel Plated 1/2" 5/8" 10 3-1/2 137T Tin Plated 1/2" 5/8" 10 3-1/2 A137 Aluminum 1/2" 5/8" 10 1-1/2 138 Copper 5/8" 5/8" 10 3-1/2 138N Nickel Plated 5/8" 5/8" 10 3-1/2 138T Tin Plated 5/8" 5/8" 10 3-1/2 A138 Aluminum 5/8" 5/8" 10 3-1/2 139 Copper 5/8" 1/2" 10 3-1/2 A139 Aluminum 5/8" 1/2" 10 3-1/2 Section 2 Lightning Protection Components Swivel Listed 96 • Used to plumb air terminals to vertical where the bases are mounted on sloping surfaces. • Stainless steel screws allow the adapter to be locked in any position. Swivel - CUSM & ALSM Series Part No. Material Internal Threaded Top A Threaded Male Stud B Box Qty. Approx. Box Wt. (lbs.) CUS12M Copper 1/2" 1/2" 10 5 CUS12MT Tin Plated 1/2" 1/2" 10 5 CUS38M Copper 3/8" 3/8" 10 5 CUS38MT Tin Plated 3/8" 3/8" 10 5 CUS58M Copper 5/8" 5/8" 10 2 CUS58MT Tin Plated 5/8" 5/8" 10 2 ALS12M Aluminum 1/2" 1/2" 10 2 ALS58M Aluminum 5/8" 5/8" 10 2 Listed 96 • Male thread configuration designed to fit internally threaded air terminal bases. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 171 Section 2.2.10 Air Terminal Braces Length Listed 96 Section 2 Lightning Protection Components Part No. Adhesive Feet Copper/Aluminum Type Standard Lengths Max. Air Terminal Box Approx. Box Supported Qty. Wt. (lbs.) 140-18 ----- Screw Hole 18" 24" 10 12-1/2 140-18AD Copper Adhesive Feet 18" 24" 10 12-3/4 A140-18AD Aluminum Adhesive Feet 18" 24" 10 12-3/4 140-24 ----- Screw Hole 24" 36" 10 16 140-24AD Copper Adhesive Feet 24" 36" 10 16-1/4 A140-24AD Aluminum Adhesive Feet 24" 36" 10 16-1/4 140-36 ----- Screw Hole 36" 60" 10 20 140-36AD Copper Adhesive Feet 36" 60" 10 20-1/4 A140-36AD Aluminum Adhesive Feet 36" 60" 10 20-1/4 140-48 ----- Screw Hole 48" 72" 10 22 140-48AD Copper Adhesive Feet 48" 72" 10 22-1/4 A140-48AD Aluminum Adhesive Feet 48" 72" 10 22-1/4 • Galvanized steel tripod braces are used for the support of air terminals that exceed 24" in length. • Constructed of 1/4" steel rod with welded joints and a zinc/ultraseal plating. • Braces available with 3/16" holes for anchoring with screws or nails or with adhesive feet when mounting to roofing membranes or similar surfaces where penetrations cannot be made. • Lengths given are prior to installation. Please take technical notes below into consideration before ordering. • Meets UL requirements. TECHNICAL NOTE: • Air terminals shall be secured against overturning or displacement by one of the following methods: (1) Attachment to the object to be protected (2) Braces that are permanently and rigidly attached to the structure. Air terminals exceeding 24 in. (600 mm) in height shall be supported at a point not less than one-half their height.* *NFPA 780 Air Terminal Support Sections 4.6.2.2.1 & 4.6.2.2.2 172 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.2.11 Air Terminal Extensions Copper/ Aluminum 144-12 Copper 12" 3/8" 10 1/2 144-24 Copper 24" 3/8" 10 1 144-36 Copper 36" 3/8" 10 1-1/2 144-48 Copper 48" 3/8" 10 2 144-60 Copper 60" 3/8" 10 2-1/2 145-12 Copper 12" 1/2" 10 3/4 A145-12 Aluminum 12" 1/2" 10 1/4 Length Diameter Box Approx. Box Qty. Wt. (lbs.) 145-24 Copper 24" 1/2" 10 1-1/2 A145-24 Aluminum 24" 1/2" 10 1/2 145-36 Copper 36" 1/2" 10 2-1/4 A145-36 Aluminum 36" 1/2" 10 3/4 145-48 Copper 48" 1/2" 10 3 A145-48 Aluminum 48" 1/2" 10 1 145-60 Copper 60" 1/2" 10 3-3/4 A145-60 Aluminum 60" 1/2" 10 1-1/4 146-12 Copper 12" 5/8" 10 1-1/4 A146-12 Aluminum 12" 5/8" 10 1/2 146-24 Copper 24" 5/8" 10 2-1/2 A146-24 Aluminum 24" 5/8" 10 1 146-36 Copper 36" 5/8" 10 3-3/4 A146-36 Aluminum 36" 5/8" 10 1-1/2 146-48 Copper 48" 5/8" 10 5 A146-48 Aluminum 48" 5/8" 10 2 146-60 Copper 60" 5/8" 10 5-1/4 A146-60 Aluminum 60" 5/8" 10 2-1/2 Section 2 Lightning Protection Components Part No. • Solid copper or aluminum extension rods are used to extend standard air terminals to lengths required. • Extension rods are available in lengths up to 12 feet and have standard UNC threads at each end. • Meets UL requirements. • Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 173 Section 2.2.12 Extension Rod Couplers Part No. Copper/ Aluminum Diameter Box Approx. Box Qty. Wt. (lbs.) 147 Copper 3/8" 10 2-3/4 148 Copper 1/2" 10 2-1/2 A148 Aluminum 1/2" 10 1 149 Copper 5/8" 10 1-3/4 A149 Aluminum 5/8" 10 1 Section 2 Lightning Protection Components • 13/16" x 2" coupler connects air terminals to extension rods, or used to connect sections of rods together. • All threads are UNC. • Meets UL requirements. 174 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.2.13 Decorative Finials Part No. Material BF16I1/2 Copper Section 2 Lightning Protection Components Decorative finial enhances building aesthetics while being part of a functional lightning protection system. Qty. Approx. Each Wt. (lbs.) EA 3 • 16" decorative finial with 1/2" diameter internal thread. • Meets UL requirements. Without Base With Base Part No. Description Material Internal Thread Qty. Approx. Each Wt. (lbs.) BF27I1/2 Finial Copper 1/2" EA 21 BF27BASE Base Copper 1/2" EA 19 • 27" decorative finial with 1/2" diameter internal thread. • Meets UL requirements. • Base sold separately. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 175 Notes Section 2 Lightning Protection Components 176 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.3 Section 2 Lightning Protection Components Air Terminal Bases Index Description 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 Page Horizontal Bases ...............................................................................178 Universal Bases ................................................................................179 Parapet Base Extensions ...................................................................179 Swivel Bases ....................................................................................180 2.3.6 2.3.7 2.3.8 Vertical Bases ...................................................................................180 Ridge Saddle Bases ..........................................................................181 1/2 Ridge Saddle Bases ....................................................................181 Pipe Railing Bases ............................................................................182 2.3.9 Concealed Bases ..............................................................................184 2.3.10 2.3.11 2.3.12 Chimney Flue Bases ..........................................................................185 Dome Bases.....................................................................................186 Standing Seam Bases .......................................................................186 NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 177 Section 2.3.1 Horizontal Bases Internally Threaded Hub Bases Section 2 Lightning Protection Components Part No. Material Internally Threaded Hub Diameter 15138I Copper 3/8" 5 3-3/4 15138IT ETPB* 3/8" 5 3-3/4 15112I Copper 1/2" 5 3-3/4 15112IT ETPB* 1/2" 5 3-3/4 A15112I Aluminum 1/2" 5 1-1/4 Box Approx. Box Qty. Wt. (lbs.) Listed 96 Externally Threaded Hub Bases Part No. Material Externally Threaded Hub Diameter 151 Copper 5/8" 5 3-1/4 A151 Aluminum 5/8" 5 3-1/4 151T ETPB* 5/8" 5 3-1/4 Box Approx. Box Qty. Wt. (lbs.) • Adapter needed. See page 169. NOTES: • 1-3/4" x 4" base is ideal for use where mounting area is very small such as on skylight frames or narrow extruded shapes. • Accepts all Class I & Class II conductors. • Two mounting holes are provided for secure mounting using machine or self tapping screws. *ETPB - Electro Tin Plated Bronze TECHNICAL NOTES: • A threaded hub provided for the attachment of the air terminal shall have at least five full threads and, if internally threaded, shall have a wall thickness of not less than 1/16 inch (1.6 mm) measured at the base of the threads.* • Each base support shall incorporate a connector fitting for connection to the lightning conductor. The conducting cross-sectional area of the base support, between the connector and the base of the air terminal, shall be equal to or greater than that of the conductor. The conductor shall contact the base for not less than 1-1/2 inches (38 mm) on all sides of the cable.* • At least two mounting holes that will accept a No. 10 - 24 or larger bolt or screw shall be provided in the support so that it can be permanently and rigidly fastened.* *UL 96 Standard for Lightning Protection Components Sections 7.2, 7.4 & 7.5 178 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.3.2 & 2.3.3 Universal Bases UBU Series - Horizontal & Vertical Bases Part No. Material Internally Threaded Hub Diameter Box Qty. Approx. Box Wt. (lbs.) CUBU38I Copper 3/8" 5 4-1/4 TCUBU38I ETPB* 3/8" 5 4-1/4 5 4-1/4 1/2" 5 4-1/4 AUBU12I Aluminum 1/2" 5 1-1/2 CUBU58I Copper 5/8" 5 4-1/4 TCUBU58I ETPB* 5/8" 5 4-1/4 AUBU58I Aluminum 5/8" 5 1-1/2 Section 2 Lightning Protection Components 1/2" ETPB* HLP Copper 50H2 CUBU12I TCUBU12I Listed 96 • 2-5/8" x 3" base features a universal mounting design allowing it to be installed either horizontally or vertically. • Utilizes a variety of mounting applications such as self tapping screws, nails or adhesives. • Accepts all Class I & Class II conductors. *ETPB - Electro Tin Plated Bronze Parapet Base Extensions • • • • • Part No. Material Base Thread Diameter A Air Terminal Threaded Diameter B Offset Clearance C Box Qty. Approx. Box Wt. (lbs.) BPBE2 Copper 1/2" 1/2" 2" 10 5 BPBE2-3/8 Copper 1/2" 3/8" 2" 10 5 BPBE2-3/8X3/8 Copper 3/8" 3/8" 2" 10 5 BPBE2-5/8X5/8 Copper 5/8" 5/8" 2" 10 5 BPBE3 Copper 1/2" 1/2" 3" 10 7-1/2 BPBE3-3/8 Copper 1/2" 3/8" 3" 10 7-1/2 BPBE3-3/8X3/8 Copper 3/8" 3/8" 3" 10 7-1/2 BPBE3-5/8X5/8 Copper 5/8" 5/8" 3" 10 7-1/2 APBE2 Aluminum 1/2" 1/2" 2" 10 2-1/2 APBE2-5/8 Aluminum 1/2" 5/8" 2" 10 2-1/2 APBE2-5/8X5/8 Aluminum 5/8" 5/8" 2" 10 2-1/2 APBE3 Aluminum 1/2" 1/2" 3" 10 5 APBE3-5/8X5/8 Aluminum 5/8" 5/8" 3" 10 5 Listed 96 Used when mounting air terminal bases under copings that have up to a 2" or 3" overhang. Provides a 2" or 3" extension (measured from inside of air terminal to parapet wall). Manufactured from highly conductive copper or aluminum alloys. Stainless steel jam nut provides for proper positioning of air terminal. Available electro-tin plated. When ordering, add prefix T to part number. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 179 Section 2.3.4 & 2.3.5 Swivel Bases UBS Series with Swivel Adapter Section 2 Lightning Protection Components Part No. Material Internally Thread Hub Diameter CUBS38 Copper 3/8" 5 4-1/2 TCUBS38 ETPB* 3/8" 5 4-1/2 CUBS12 Copper 1/2" 5 5-1/2 TCUBS12 ETPB* 1/2" 5 5-1/2 AUBS12 Aluminum 1/2" 5 1-1/2 CUBS58 Copper 5/8" 5 5 TCUBS58 ETPB* 5/8" 5 5 AUBS58 Aluminum 5/8" 5 5 Box Approx. Box Qty. Wt. (lbs.) Listed 96 • 2-5/8" x 3" base features a swivel adapter intended for installation on angled surfaces. • Utilizes a variety of mounting applications such as self tapping screws, nails or adhesives. • Accepts all Class I & Class II conductors. *ETPB - Electro Tin Plated Bronze. Vertical Bases Part No. Material Internally Threaded Hub Diameter 157 Copper 3/8" 10 2-1/2 157T Copper* 3/8" 10 2-1/2 158 Copper 1/2" 10 2-1/2 Box Approx. Box Qty. Wt. (lbs.) 158T Copper* 1/2" 10 2-1/2 A158 Aluminum 1/2" 10 1-1/4 A158R Aluminum 1/2" 10 1-1/4 158-5/8 Copper 5/8" 10 2-1/2 158-5/8T Copper* 5/8" 10 2-1/2 A158-5/8 Aluminum 5/8" 10 1-1/4 A158R-5/8 Aluminum 5/8" 10 1-1/4 Listed 96 • 2-1/2" long, vertical base connector features 1/4" mounting hole and two stainless steel cap screws to assure a good electrical connection. • For all standard cables up to 1/2" in diameter. • #A158R and #A158R-5/8 fits aluminum cables up to 19/32" diameter. * Electro Tin Plated 180 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.3.6 & 2.3.7 Ridge Saddle Bases Part No. Material Threaded Hub Diameter Int. Ext. Box Approx. Box Qty. Wt. (lbs.) 160 Copper 3/8" 5/8" 10 10 160T Copper* 3/8" 5/8" 10 10 A160 Aluminum 1/2" N/A 10 4-1/2 A160-5/8 Aluminum 5/8" N/A 10 4-1/2 Listed 96 Section 2 Lightning Protection Components • 2" x 12" base fits easily to most any surface. • Accepts all Class I & Class II conductors. *Electro Tin Plated NOTE: • See page 169 for adapters. 1/2 Ridge Saddle Bases Part No. CURS6.75 Material Copper ALRS6.75 Aluminum Threaded Hub Diameter Box Approx. Box Qty. Wt. (lbs.) Int. Ext. 3/8" 5/8" 10 10 1/2" N/A 10 5 Listed 96 • 2" x 6-3/4" base fits easily to most any surface. • Accepts all Class I & Class II conductors. NOTE: • See page 169 for adapters. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 181 Section 2.3.8 Pipe Railing Bases Listed 96 Section 2 Lightning Protection Components Part No. Material Nominal Pipe Size Range Outside Diameter Pipe Size Range Air Terminal Diameter Box Qty. Approx. Box Wt. (lbs.) CPRB.5/1AT38 ETPB* .5" - 1" 0.84" - 1.315" 3/8" 5 3-3/4 CPRB.5/1AT12 ETPB* .5" - 1" 0.84" - 1.315" 1/2" 5 3-3/4 CPRB.5/1AT58 ETPB* .5" - 1" 0.84" - 1.315" 5/8" 5 3-3/4 APRB.5/1AT12 Aluminum .5" - 1" 0.84" - 1.315" 1/2" 5 2-1/2 APRB.5/1AT58 Aluminum .5" - 1" 0.84" - 1.315" 5/8" 5 2-1/2 * Electro Tin Plated Bronze Listed 96 Vertical Horizontal Part No. Material Nominal Pipe Size Range Outside Diameter Pipe Size Range Air Terminal Diameter Box Qty. Approx. Box Wt. (lbs.) CPRB1.5/2AT38 ETPB* 1.25" - 2" 1.315" - 2.4" 3/8" 5 5 CPRB1.5/2AT12 ETPB* 1.25" - 2" 1.315" - 2.4" 1/2" 5 5 CPRB1.5/2AT58 ETPB* 1.25" - 2" 1.315" - 2.4" 5/8" 5 5 APRB1.5/2AT12 Aluminum 1.25" - 2" 1.315" - 2.4" 1/2" 5 2-1/2 APRB1.5/2AT58 Aluminum 1.25" - 2" 1.315" - 2.4" 5/8" 5 2-1/2 CPRB2.5/3AT38 ETPB* 2.5" - 3" 2.25" - 3.5" 3/8" 5 7-1/2 CPRB2.5/3AT12 ETPB* 2.5" - 3" 2.25" - 3.5" 1/2" 5 7-1/2 CPRB2.5/3AT58 ETPB* 2.5" - 3" 2.25" - 3.5" 5/8" 5 7-1/2 APRB2.5/3AT12 Aluminum 2.5" - 3" 2.25" - 3.5" 1/2" 5 2-1/2 APRB2.5/3AT58 Aluminum 2.5" - 3" 2.25" - 3.5" 5/8" 5 3 * Electro Tin Plated Bronze NOTES: • Swivel adapter design allows for mounting at any angle. • Fits all main size conductors up to 9/16" diameter. • Air terminal not included. 182 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.3.8 Pipe Railing Bases Part No. Material Nominal Pipe Size Range Outside Diameter Pipe Size Range Air Terminal Diameter Box Qty. Approx. Box Wt. (lbs.) CPRB3.5/4AT38 ETPB* 3.5" - 4" 3.2" - 4.5" 3/8" 5 8-3/4 CPRB3.5/4AT12 ETPB* 3.5" - 4" 3.2" - 4.5" 1/2" 5 8-3/4 CPRB3.5/4AT58 ETPB* 3.5" - 4" 3.2" - 4.5" 5/8" 5 8-3/4 APRB3.5/4AT12 Aluminum 3.5" - 4" 3.2" - 4.5" 1/2" 5 3-3/4 APRB3.5/4AT58 Aluminum 3.5" - 4" 3.2" - 4.5" 5/8" 5 4 CPRB5/6AT38 ETPB* 5" - 6" 5.63" - 6.63" 3/8" 3 6 CPRB5/6AT12 ETPB* 5" - 6" 5.63" - 6.63" 1/2" 3 6 CPRB5/6AT58 ETPB* 5" - 6" 5.63" - 6.63" 5/8" 3 6 APRB5/6AT12 Aluminum 5" - 6" 5.63" - 6.63" 1/2" 3 3-3/4 APRB5/6AT58 Aluminum 5" - 6" 5.63" - 6.63" 5/8" 3 3-3/4 Section 2 Lightning Protection Components Listed 96 * Electro Tin Plated Bronze NOTES: • Swivel adapter design allows for mounting at any angle. • Fits all main size conductors up to 9/16" diameter. • Air terminal not included. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 183 Section 2.3.9 Concealed Bases Concealed Base Assemblies Section 2 Lightning Protection Components Part No. Material Riser Bar Length Riser Bar Box Approx. Box Diameter Qty. Wt. (lbs.) 155-6 Copper 6" 3/8" 10 6-1/4 155-12 Copper 12" 3/8" 10 12-1/2 155-18 Copper 18" 3/8" 10 18-3/4 156-6 Copper 6" 1/2" 10 5-1/4 A156-6 Aluminum 6" 1/2" 10 4-1/4 156BM-6 Bi-Metal 6" 1/2" 10 7-1/2 156-12 Copper 12" 1/2" 10 10-1/4 A156-12 Aluminum 12" 1/2" 10 8-1/4 156BM-12 Bi-Metal 12" 1/2" 10 14-3/4 156-18 Copper 18" 1/2" 10 15-1/2 A156-18 Aluminum 18" 1/2" 10 12-1/4 156BM-18 Bi-Metal 18" 1/2" 10 22 Listed 96 • Vertical concealed base assembly designed to be mounted on ridge boards or roof trusses. • Horizontal concealed base assembly is designed for use on flat roof decks or other flat surfaces. Concealed Base Assemblies Part No. Material Riser Bar Length Riser Bar Box Approx. Box Diameter Qty. Wt. (lbs.) 157-6 Copper 6" 3/8" 10 5 157-12 Copper 12" 3/8" 10 6 157-18 Copper 18" 3/8" 10 8 158-6 Copper 6" 1/2" 10 6 158BM-6 Bi-Metal 6" 1/2" 10 6 158-12 Copper 12" 1/2" 10 9 158BM-12 Bi-Metal 12" 1/2" 10 10 158-18 Copper 18" 1/2" 10 12 158BM-18 Bi-Metal 18" 1/2" 10 12 A158-6 Aluminum 6" 1/2" 10 3 A158-12 Aluminum 12" 1/2" 10 4 A158-18 Aluminum 18" 1/2" 10 6 Listed 96 • Aluminum concealed base assemblies utilize stainless steel riser bars. NOTES: • Accepts all Class I and Class II conductors. • Stainless steel jam nut and washer are provided along with a special neoprene sealing washer to assure a watertight installation. • Bi-metal consists of stainless steel riser bar and bronze base. • Air terminal adapters needed for these type of bases. See page 169 for adapters. • Other lengths available. Please contact factory for more information. 184 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.3.9 & 2.3.10 Concealed Bases Concealed Ridge Saddle Assemblies Material Riser Bar Length Riser Bar Box Approx. Box Diameter Qty. Wt. (lbs.) 162-6 Copper 6" 1/2" 10 12-1/2 A162-6 Aluminum 6" 1/2" 10 8-1/2 162-12 Copper 12" 1/2" 10 5 A162-12 Aluminum 12" 1/2" 10 11-1/2 162-18 Copper 18" 1/2" 10 18 A162-18 Aluminum 18" 1/2" 10 14-1/4 Listed 96 Section 2 Lightning Protection Components Part No. • 2" x 12" concealed base assembly designed for use on pitched roof decks in the insulation space. • Permits concealment of roof conductors where they otherwise may not be concealed because the under side of the deck is exposed. • Accepts all Class I & Class II conductors. • Furnished with a stainless steel washer and jam nut, as well as a neoprene washer for a complete watertight installation. NOTES: • Air terminal adapters needed for these type of bases. See page 169 for adapters. • For other available riser bar lengths, please contact factory for more information. Chimney Flue Bases Maximum Internally Box Approx. Box Material Class Threaded Hub Qty. Wt. (lbs.) Thickness Diameter Part No. Material CFB1.5 Tinned Copper 1-1/2" I 3/8" 5 5 CFB2.25 Tinned Copper 2-1/4" I 3/8" 5 6-1/4 AFB1-1/2 Aluminum 1" I 1/2" 5 2 AFB1-5/8 Aluminum 1" II 5/8" 5 2 Listed 96 • Accepts all Class I & Class II conductors. • Used when protecting chimneys from direct lightning strikes. • Other sizes available. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 185 Section 2.3.11 & 2.3.12 Dome Bases Part No. Material Externally Threaded Hub Diameter 164 Copper 5/8" 5 7-1/2 A164 Aluminum 5/8" 5 6 Box Approx. Box Qty. Wt. (lbs.) • Base features four 4" straps with two 3/16" mounting holes per strap. • Straps manufactured from 1" wide soft temper copper or aluminum which easily forms to fit all conical shapes. • Accepts all Class I & Class II conductors. Listed 96 Section 2 Lightning Protection Components NOTES: • Air terminal adapters needed for these type of bases. See page 169 for adapters. Standing Seam Bases Part No. Material Externally Threaded Hub Diameter BSB Copper 5/8" 5 3-3/4 ALSB Aluminum 5/8" 5 2-1/2 Box Approx. Box Qty. Wt. (lbs.) Listed 96 • Used to connect air terminal and conductor to a seam. • Fits up to 1" wide seam. • Omni directional base design allows conductor to be coursed parallel or perpendicular to seam. • Accepts all Class I & Class II conductors. NOTES: • Air terminal adapters needed for these type of bases. See page 169 & 171 for adapters. 186 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.4 Section 2 Lightning Protection Components Thru-Roof/Wall Connectors, Assemblies & Accessories Index Description 2.4.1 Page 2.4.2 Thru-Roof/Wall Connectors ...............................................................188 Thru-Roof/Wall Assemblies ................................................................190 2.4.3 2.4.4 Thru-Roof Accessories ......................................................................192 Pitch Pockets & Roof Flashings ..........................................................194 NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 187 Section 2.4.1 Thru-Roof/Wall Connectors Listed 96 Section 2 Lightning Protection Components Right Angle to Straight Connection Type of Material A B Threaded Bar Length Copper Copper 6" 10 12-3/4 Aluminum Aluminum 6" 10 7-1/4 225BM-6 Aluminum Copper 6" 10 11-1/4 225-12 Copper Copper 12" 10 15-3/4 Part No. 225-6 A225-6 A225-12 Box Approx. Box Qty. Wt. (lbs.) Aluminum Aluminum 12" 10 8-1/2 225BM-12 Aluminum Copper 12" 10 13-3/4 225-18 Copper Copper 18" 10 18-3/4 Aluminum Aluminum 18" 10 9-3/4 225BM-18 Aluminum Copper 18" 10 16-1/4 A225BM-18 Copper Aluminum 18" 10 16-1/4 A225-18 • Thru-roof or thru-wall connectors are used when making roof or wall penetrations because of the difficulty of sealing stranded lightning conductor cables. • Features include 1/2" diameter threaded rod, neoprene sealing washers and stainless steel jam nuts to assure a watertight installation. • Fits all main size conductors up to 9/16" diameter. • Other configurations available. Please contact factory for more information. TECHNICAL NOTES: • Requirements covering exposed systems also shall apply to concealed systems, except conductors shall be permitted to be coursed under roofing materials, under roof framing, behind exterior wall facing, between wall studding, in conduit chases, or embedded directly in concrete or masonry construction.* • Where a conductor is run in metal conduit, it shall be bonded to the conduit at the point where it enters the conduit, at the point where it emerges from the conduit, and at all locations where the conduit is not electrically continuous.* *NFPA 780 Concealed Systems, General Sections 4.15.1.1 & 4.15.1.2 188 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.4.1 Section 2 Lightning Protection Components Thru-Roof/Wall Connectors Listed 96 Right Angle to Right Angle Connection Part No. Type of Material Connection Threaded Bar Length Box Approx. Box Qty. Wt. (lbs.) 226-6 Copper to Copper 6" 5 9 A226-6 Aluminum to Aluminum 6" 5 4-3/4 226BM-6 Copper to Aluminum 6" 5 6-3/4 226-12 Copper to Copper 12" 5 10-1/4 A226-12 Aluminum to Aluminum 12" 5 6 226BM-12 Copper to Aluminum 12" 5 8 226-18 Copper to Copper 18" 5 11-1/2 A226-18 Aluminum to Aluminum 18" 5 7-1/4 226BM-18 Copper to Aluminum 18" 5 9-1/4 • Thru-roof or thru-wall connectors are used when making roof or wall penetrations because of the difficulty of sealing stranded lightning conductor cables. • Features include 1/2" diameter threaded rod, neoprene sealing washers and stainless steel jam nuts to assure a watertight installation. • Fits all main size conductors up to 9/16" diameter. • Other configurations available. Please contact factory for more information. TECHNICAL NOTES: • Requirements covering exposed systems also shall apply to concealed systems, except conductors shall be permitted to be coursed under roofing materials, under roof framing, behind exterior wall facing, between wall studding, in conduit chases, or embedded directly in concrete or masonry construction.* • Where a conductor is run in metal conduit, it shall be bonded to the conduit at the point where it enters the conduit, at the point where it emerges from the conduit, and at all locations where the conduit is not electrically continuous.* *NFPA 780 Concealed Systems, General Sections 4.15.1.1 & 4.15.1.2 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 189 Section 2.4.1 & 2.4.2 Thru-Roof/Wall Connectors Bonding Plate to Flat Surface Base Connection Type of Material Part No. A U219ATR-6 B Aluminum Aluminum Threaded Bar Length Box Approx. Box Qty. Wt. (lbs.) 6" 5 5 U219BMTR-6 Copper Aluminum 6" 5 8 U219TR-6 Copper Copper 6" 5 9-1/2 U219ATR-12 Section 2 Lightning Protection Components 12" 5 6 U219BMTR-12 Aluminum Aluminum Copper Aluminum 12" 5 9 U219TR-12 Copper Copper 12" 5 10-1/2 Listed 96 • Thru-roof or thru-wall connectors are used when making roof or wall penetrations because of the difficulty of sealing stranded lightning conductor cables. • Features include 1/2" diameter threaded rod, neoprene sealing washers and stainless steel jam nuts to assure a watertight installation. • Fits all main size conductors up to 9/16" diameter. • Other sizes available. Please contact factory for more information. Thru-Roof/Wall Assemblies Thru-Roof Connectors Approx. Each Box Approx. Box Wt. (lbs.) Qty. Wt. (lbs.) Part No. Description ATRC1 Aluminum 3/4 10 7-1/2 CTRC1 Copper 1 10 10 BMTRC1 Bi-Metal 3/4 10 7-3/4 BMTRC1U Bi-Metal 3/4 10 7-3/4 • Economical, low profile assembly provides a water tight mechanical connection through the roof when 1" PVC conduit is used. • Used through finished roof surfaces or when exiting above the finished roof, such as in or on top of a parapet wall. • Used when 230 series thru-roof units are not feasible. • #BMTRC1 thru-roof connectors provide a bi-metal connection between aluminum roof components and copper down conductors. • #BMTRC1U thru-roof connector provides a universal connection for one aluminum and/or one copper roof component and a copper down conductor. • Fits all main size conductors up to 9/16" diameter. • #ATRC1 fits all main size conductors up to 19/32" diameter. Listed 96 BMTRC1U TECHNICAL NOTE: • No bend of a conductor shall form an included angle of less than 90 degrees, nor shall it have a radius of bend less than 203 mm (8 in.).* *NFPA 780 Conductor Bends Section 4.9.5 190 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.4.2 Thru-Roof/Wall Assemblies Horizontal Base Connectors Description 230H-12 Copper roof conductor to copper downlead cable with horizontal base connector. 230H-18 230H-24 230HBM-12 230HBM-18 230HBM-24 Aluminum roof conductor to copper downlead cable with horizontal base connector. Riser Length Approx. Each Box Approx. Box Wt. (lbs.) Qty. Wt. (lbs.) 12" 2-1/2 10 25 18" 3-1/4 10 32-1/2 24" 3-1/2 10 35 12" 2 10 20 18" 2-1/4 10 22-1/2 24" 3 10 30 Listed 96 Section 2 Lightning Protection Components Part No. Vertical Base Connectors Riser Length Approx. Each Box Approx. Box Wt. (lbs.) Qty. Wt. (lbs.) Part No. Description 230V-12 Copper roof conductor to copper downlead cable with vertical base connector. 12" 2-1/2 10 25 18" 3-1/4 10 32-1/2 24" 3-1/2 10 35 Aluminum roof conductor to copper downlead cable with vertical base connector. 12" 1-1/2 10 15 18" 2-1/4 10 22-1/2 24" 2-1/2 10 25 230V-18 230V-24 230VBM-12 230VBM-18 230VBM-24 Listed 96 NOTES: • No. 230 series thru-roof assemblies offer superior strength and are compatible with a wide range of roofing systems. • Assemblies feature a 2-3/8" O.D. PVC tubing support. • The support not only provides additional strength to protect against breakage, but also presents a smooth, rigid surface for the installation of various types of membrane boot flashings. • Assemblies are available in various standard lengths with vertical connector (V) or horizontal base connector (H) for copper down conductors. • Dual cable connector accommodates two main size conductors up to 9/16" diameter. • Also available in aluminum and other lengths are available on special order. Please contact factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 191 Section 2.4.2 & 2.4.3 Thru-Roof/Wall Assemblies ALUMINUM CONDUCTOR (TOP) COPPER CONDUCTOR (BOTTOM) Listed 96 Horizontal Vertical Section 2 Lightning Protection Components Bi-Metal Part No. Description Riser Length Approx. Each Box Wt. (lbs.) Qty. Approx. Box Wt. (lbs.) 230H18BM Horizontal 18" 2 10 20 230V18BM Vertical 18" 2-1/2 10 25 • Aluminum or copper roof conductor to copper downlead cable with horizontal or vertical base connector. • For more information see Notes on Page 191. Thru-Roof Accessories Threaded Riser Bar A Box Approx. Box Qty. Wt. (lbs.) Part No. Material "A" "B" 240-6 Copper 3/8" 6" 10 1-3/4 240-12 Copper 3/8" 12" 10 3-1/4 240-24 Copper 3/8" 24" 10 6-1/2 241-6 Copper 1/2" 6" 10 3-1/4 241S6 Stainless Steel 1/2" 6" 10 2-3/4 241-12 Copper 1/2" 12" 10 6-1/2 241S12 Stainless Steel 1/2" 12" 10 5-3/4 241-24 Copper 1/2" 24" 10 13 241S24 Stainless Steel 1/2" 24" 10 11-1/2 B • High quality threaded riser bar can be furnished in any length up to 6 feet. • Other lengths available. Please contact factory for more information. Neoprene Washers Box Approx. Box Qty. Wt. (lbs.) Part No. Size W6R-50 3/8" 50 3/4 W6R-100 3/8" 100 1-1/2 W8R-50 1/2" 50 3/4 W8R-100 1/2" 100 1-1/2 192 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.4.3 Thru-Roof Accessories Listed 96 Cap & Cable Connectors Box Approx. Box Qty. Wt. (lbs.) Part No. Material 244 Copper 5 4 A244 Aluminum 5 1-1/2 Base Plates Box Approx. Box Qty. Wt. (lbs.) Part No. Material 245 Copper 10 3-1/2 A245 Aluminum 10 1-1/4 245T ETPB* 10 3-1/2 Section 2 Lightning Protection Components 244T ETPB* 5 4 • Special fitting designed to fit standard 2" schedule 40 PVC pipe. • Assures a watertight joint when appropriate sealant is used (See page 159). • Rugged cable clamp accepts up to two Class II conductors. • Center hub has 1/2" x 13 thread to fit standard 1/2" riser bars. *ETPB - Electro Tin Plated Bronze Listed 96 • Heavy duty base plate designed for use with standard 2" schedule 40 PVC pipe. • Three mounting holes permit secure mounting to roof decks. • May be used on top of or below concrete or metal roof decks. • Center hub is threaded for 1/2" x 13 standard riser bar. • Recessed ring is provided to seat PVC pipe and to assure a rigid assembly. • 1/4" mounting holes. *ETPB - Electro Tin Plated Bronze Base Plates / Cable Connectors Part No. Material Listed 96 Box Approx. Box Qty. Wt. (lbs.) 246 Copper 10 8-1/2 A246 Aluminum 10 3-1/4 246T ETPB* 10 8-1/2 • Combination base plate and cable connector engineered to provide easy, secure mounting to any roof deck. • Dual cable connector accommodates two main size conductors up to 9/16" diameter. • Three mounting holes assure secure mounting. *ETPB - Electro Tin Plated Bronze Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 193 Section 2.4.4 Pitch Pockets & Roof Flashings Pitch Pockets Part No. Material Approx. Each Wt. (lbs.) 227G Galvanized Steel 1-3/4 227C Copper 1-3/4 Section 2 Lightning Protection Components • Galvanized steel pitch pocket used on built-up roofs. • 10" x 10" - 22 gauge flashing has a 4" square pitch reservoir 4" high. • Pitch pocket may be used with the 230 series thru-roof assemblies or with conduits up to 4" in diameter. For 230 series thru-roof assemblies, see page 191. Roof Flashings Part No. Material Approx. Each Wt. (lbs.) 228G Galvanized Steel 1-1/4 228C Copper 1-1/4 • Galvanized steel roof flashing designed for use with the 225 or 226 thru-roof assemblies or 155, 156 or 162 concealed air terminal assemblies when penetrating flat built-up roofs. For 225 series thru-roof assemblies, see page 188. For 226 series thru-roof assemblies, see page 189. For 155 & 156 concealed air terminal assemblies, see page 184. For 162 concealed air terminal assemblies, see page 185. • Flashing is fabricated from 22 gauge galvanized steel and is 10" x 10" with a 7/8" riser tube 4" long. NOTE: • Other lengths available on special order. Please contact factory for more information. 194 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.5 Section 2 Lightning Protection Components Lightning Conductor Cable Connectors & Clamps Index Description 2.5.1 Page 2.5.2 Rebar Grounding Assemblies .............................................................196 2 Bolt Parallel Connectors..................................................................196 2.5.3 2.5.4 2.5.5 2.5.6 4 Bolt Connectors .............................................................................197 2 Bolt Connectors .............................................................................197 "T" Connectors.................................................................................197 1 Bolt Bonding Connectors ................................................................198 2.5.7 2.5.8 2.5.9 Cross Run Connectors .......................................................................198 Bi-Metal Connectors ..........................................................................199 2.5.10 2.5.11 2.5.12 2.5.13 2.5.14 1 Bolt Parallel Connectors..................................................................200 Parallel Cable Connectors ..................................................................201 Cable to Flat Metal Connectors ..........................................................201 Sillcock Ground Connector.................................................................202 Strap Type Pipe Clamps ....................................................................202 CPC & APC Pipe Clamps ....................................................................203 NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 195 Section 2.5.1 & 2.5.2 Rebar Grounding Assemblies Rebar Grounding Assemblies Numbering System RB5GA A 28 X 10 Rebar Size Section 2 Lightning Protection Components • • • • • • Conductor Type Length of Conductor (ft.) Part No. Rebar Size Conductor Type Conductor Length (ft.) Class Box Qty. Approx. Box Wt. (lbs.) RB3GA8SX5 3 8 Sol. 5 N/A 1 1 RB4GA32X5 4 32 5 I 1 2-1/2 RB5GA2TX5 5 2T 5 N/A 1 2-1/2 RB5GA28X10 5 28 10 II 1 6-1/4 RB6GA4/0X15 6 4/0 15 N/A 1 13-1/2 Prefabricated rebar grounding assembly. Standard 24" long rebar. Exothermically welded connection. Can be wire tied or welded to rebar cage prior to concrete pour. Conductor can be stubbed out for connection to a downlead or ground grid. Other sizes available. Please contact factory for more information. 2 Bolt Parallel Connectors Part No. Material Class Box Qty. Approx. Box Wt. (lbs.) 204 Copper II 10 4-1/2 Listed 467 A204 Aluminum II 10 2-1/2 Listed 96 204T ETPB* II 10 4-1/2 • Approximately 2" x 1-3/4" two piece connector used for splicing cables and rods. • Accommodates all standard size Class I and Class II conductors up to 17/32" diameter. • Accommodates ground cable sizes ranging from #6 AWG up to 250 MCM. • 5/16" x 1-3/4" stainless steel carriage bolts, flat washers and nuts included. • #204 manufactured from high conductivity copper alloy. • #A204 manufactured from high conductivity aluminum alloy. • Recommended installation tool - 1/2" deep socket wrench, end wrench or nut driver. • #204 is suitable for direct burial. *ETPB - Electro Tin Plated Bronze 196 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.5.3 - 2.5.5 4 Bolt Connectors Part No. Material Class Box Qty. Approx. Box Wt. (lbs.) 205 Copper II 10 4-3/4 A205R Aluminum II 10 2 205T Copper* II 10 4-3/4 Listed 96 Section 2 Lightning Protection Components • Approximately 4" long connector provides 2" of surface contact between conductors. • Accommodates all standard size Class I and Class II conductors up to 17/32" diameter. • #A205R accommodates all standard size Class I and Class II conductors up to 19/32" diameter. • Four 5/16" hex head stainless steel cap screws assure a positive electrical connection. • #205 manufactured from high conductivity brass alloy. • #A205 and #A205R manufactured from high conductivity aluminum alloy. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. *Electro Tin Plated 2 Bolt Connectors Part No. Material Class Box Qty. Approx. Box Wt. (lbs.) 206 Copper II 10 2-3/4 A206R Aluminum II 10 1-1/4 206T Copper* II 10 2-3/4 Listed 96 • 3" long connector provides 1-1/2" of surface contact between conductors. • Accommodates all standard size Class I and Class II conductors up to 17/32" diameter. • #A206R accommodates all standard size Class I and Class II conductors up to 19/32" diameter. • Two 5/16" hex head stainless steel cap screws assure a positive electrical connection. • #206 manufactured from high conductivity brass alloy. • #A206 and #A206R manufactured from high conductivity aluminum alloy. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. *Electro Tin Plated "T" Connectors Part No. Material Class Box Qty. Approx. Box Wt. (lbs.) 207 Copper II 10 5 A207 Aluminum II 10 2 207T ETPB* II 10 5 Listed 96 • 2" x 2-1/4" - "T" connector splices two perpendicular conductors. • Accommodates all standard size Class I and Class II conductors up to 9/16" diameter. • Two 5/16" x 7/8" hex head stainless steel cap screws assure a positive electrical connection. • #207 manufactured from high conductivity copper alloy. • #A207 manufactured from high conductivity aluminum alloy. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. *ETPB - Electro Tin Plated Bronze Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 197 Section 2.5.6 & 2.5.7 1 Bolt Bonding Connectors Part No. Material 208 Copper A208 208T Box Approx. Box Qty. Wt. (lbs.) 10 2-1/2 Aluminum 10 1-1/4 ETPB* 10 2-1/2 Listed 467 Section 2 Lightning Protection Components • Approximately 7/8" x 1-5/8" one bolt, two piece connector splices bonding conductor to all standard size Class I and Class II conductors up to 9/16" diameter. • Accommodates ground cable sizes ranging from #6 AWG through 4/0. • 5/16" x 1-3/4" stainless steel carriage bolt, flat washer and nut included. • #208 manufactured from high conductivity copper alloy. • #A208 manufactured from high conductivity aluminum alloy. • Recommended installation tool - 1/2" deep socket wrench, end wrench or nut driver. • Suitable for direct burial, except Aluminum. *ETPB - Electro Tin Plated Bronze Listed 96 Cross Run Connectors Box Approx. Box Qty. Wt. (lbs.) Part No. Material Class 210 Copper II 10 A210 Aluminum II 10 2 210T ETPB* II 10 4-1/2 4-1/2 Listed 96 • 1-1/2" x 1-1/2" two bolt, two piece connector splices perpendicular intersecting standard Class I and Class II conductors up to 9/16" diameter. • Two 5/16" hex head stainless steel cap screws assure a positive electrical connection. • #210 manufactured from high conductivity copper alloy. • #A210 manufactured from high conductivity aluminum alloy. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. *ETPB - Electro Tin Plated Bronze 198 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.5.8 Bi-Metal Connectors Bi-Metal 2 Bolt 2 Piece Material Class 210BM Bi-Metal II Box Qty. Approx. Box Wt. (lbs.) 10 2-1/2 • 1-1/2" x 1-1/2" two bolt, two-piece, bi-metal connector allows splicing of aluminum and copper conductors. • Ideal when splicing aluminum conductor off vents to main copper conductor run. • Accepts all main size lightning conductors up to 9/16" diameter. • Two 5/16" stainless steel carriage bolts assure a positive electrical connection. • Manufactured from high conductivity copper and aluminum alloys. Listed 96 Section 2 Lightning Protection Components Part No. Bi-Metal 4" Long 4 Bolt Part No. Material Class 211R Bi-Metal II Box Approx. Box Qty. Wt. (lbs.) 10 Brass Aluminum 4-1/4 • Approximately 4" long, four bolt bi-metal connector provides a non-electrolytic connection between copper and aluminum conductors. • Brass side accepts all main size conductors up to 17/32” diameter. • Aluminum side accepts all main size conductors up to 19/32” diameter. • Four 5/16" hex head stainless steel cap screws assure a positive electrical connection. • Manufactured from high conductivity brass and aluminum alloys. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. Listed 96 Bi-Metal 6" Long 4 Bolt Part No. Material Class 211XL Bi-Metal II Box Qty. Approx. Box Wt. (lbs.) 10 7 • 6" long, four bolt bi-metal connector provides a non-electrolytic connection between copper and aluminum conductors. • Accepts all main size lightning conductors up to 3/4" diameter. • Four 5/16" x 1/2" hex head stainless steel cap screws assure a positive electrical connection. • Manufactured from high conductivity brass and aluminum alloys. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. Listed 96 TECHNICAL NOTE: • Aluminum materials shall not be used within 460 mm (18 in.) of the point where the lightning protection system conductor comes into contact with the earth. Fittings used for the connection of aluminum down conductors to copper or copper-clad grounding equipment shall be of the bimetallic type. Bimetallic connectors shall be installed not less than 460 mm (18 in.) above earth level.* *NFPA 780 Use of Aluminum Sections 4.5.2, 4.5.2.1 & 4.5.2.2 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 199 Section 2.5.8 & 2.5.9 Bi-Metal Connectors Bi-Metal 1 Bolt Parallel Connector Part No. Material Class BM1BC Bi-Metal II Box Approx. Box Qty. Wt. (lbs.) 10 Listed 96 5-1/4 Section 2 Lightning Protection Components • 2" x 1-1/2" one bolt, three piece, bi-metal connector allows splicing of aluminum conductors to copper conductors. • Ideal when splicing aluminum conductor off vents to main copper conductor run. • Eliminates the need for an additional connector. • One 5/16" x 1-1/4" stainless steel pressed bolt assures a positive electrical connection and a damage free installation when properly installed on a membrane roof. • Bi-metal materials manufactured from copper and aluminum alloys. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. TECHNICAL NOTE: • Aluminum materials shall not be used within 460 mm (18 in.) of the point where the lightning protection system conductor comes into contact with the earth. Fittings used for the connection of aluminum down conductors to copper or copper-clad grounding equipment shall be of the bimetallic type. Bimetallic connectors shall be installed not less than 460 mm (18 in.) above earth level.* *NFPA 780 Use of Aluminum Sections 4.5.2, 4.5.2.1 & 4.5.2.2 1 Bolt Parallel Connectors Box Approx. Box Qty. Wt. (lbs.) Part No. Material Class B1BC Copper II 10 4 A1BC Aluminum II 10 1-1/2 TB1BC ETPB* II 10 4 Listed 467 Listed 96 • Innovative pressed bolt design ensures a smooth flat surface; no damage when used on membrane roofs and provides greater ease of installation. • Approximately 2" square, two piece connector provides over 1-1/2" surface contact between conductors. • Accepts all lightning conductors and rods up to 5/8" diameter and grounding conductors ranging from #6 AWG up to 250 MCM. • 5/16" x 1-1/4" stainless steel cap screw with flat washer included. • #B1BC manufactured from high conductivity copper alloy. • #A1BC manufactured from high conductivity aluminum alloy. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. • Suitable for direct burial, except Aluminum. *ETPB - Electro Tin Plated Bronze 200 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.5.10 & 2.5.11 Parallel Cable Connectors Box Approx. Box Qty. Wt. (lbs.) Part No. Material Class 212-1/2 Copper II 10 4 A212-1/2 Aluminum II 10 1-1/2 212-1/2T ETPB* II 10 4 Listed 96 Section 2 Lightning Protection Components • 2" square, two piece connector provides 1-1/2" surface contact between conductors. • Accepts all lightning conductors and rods up to 5/8" in diameter and grounding conductors ranging from #6 AWG through 4/0. • Bottom casting is drilled and tapped 1/2-13 UNC coarse thread. • Top piece is bored out to accept 1/2" threaded rod. • Primary use is attaching conductors to allthread. • No hardware provided. • #212-1/2 manufactured from high conductivity copper alloy. • #A212-1/2 manufactured from high conductivity aluminum alloy. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. *ETPB - Electro Tin Plated Bronze Cable to Flat Metal Connectors Box Approx. Box Qty. Wt. (lbs.) Part No. Material Class 213 Copper II 10 4-1/2 A213 Aluminum II 10 1-3/4 213T ETPB* II 10 4-1/2 • Approximately 1-3/4" x 2" two piece, one bolt connector connects all lightning conductor cables through 9/16" diameter to flat metal objects up to 1/2" thickness such as steel ladders, small I-beams, channel, etc. • 5/16" x 1-1/4" stainless steel cap screw with flat washer included. • #213 manufactured from high conductivity copper alloy. • #A213 manufactured from high conductivity aluminum alloy. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. • Suitable for direct burial, except Aluminum. *ETPB - Electro Tin Plated Bronze Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Listed 467 Listed 96 201 Section 2.5.12 & 2.5.13 Sillcock Ground Connector • • • • • Part No. Material Class SCGC Copper II Box Approx. Box Qty. Wt. (lbs.) 5 4-3/4 Manufactured from cast bronze, brass and stainless steel. Accepts all Class I and Class II copper conductors up to 9/16" diameter. Allows for required bonding of water pipe system to lightning protection system. Mounts directly on sill cock threads. Recommended installation tool - channel locks, 1/2" socket wrench, end wrench or nut driver. Listed 96 Section 2 Lightning Protection Components Strap Type Pipe Clamps Listed 96 Part No. Material Nominal Pipe Size Range Outside Diameter Approx. Each Wt. (lbs.) Box Approx. Box Qty. Wt. (lbs.) 231-4 Copper 3" - 4" 3.5" - 4.5" 2 10 20 A2314 Aluminum 3" - 4" 3.5" - 4.5" 1 10 10 231-6 Copper 4" - 6" 4.5" - 6.625" 2 10 20 A2316 Aluminum 4" - 6" 4.5" - 6.625" 1 10 10 231-8 Copper 6" - 8" 6.625" - 8.625" 3 10 30 A2318 Aluminum 6" - 8" 6.625" - 8.625" 2 10 20 231-12 Copper 8" - 12" 8.625" - 12.75" 3 10 30 A23112 Aluminum 8" - 12" 8.625" - 12.75" 2 10 20 • 2" wide electro plated tin copper strap with heavy duty bonding lug for use with all cables #6 AWG through 4/0. 202 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.5.14 CPC & APC Pipe Clamps • Wide conductor range; #6 Solid through 250 MCM. * Electro Tin Plated Bronze includes stainless steel hardware. • CPC series only Dual UL Listing (UL96 and UL467). • CPC series only acceptable for direct burial. Pipe Range .5/.75 Material CPC.5/.75 ETPB* Nominal Pipe Pipe Outside Size Range Diameter .5" - .75" .375" - 1" Box Approx. Box Qty. Wt. (lbs.) 5 2-1/2 Section 2 Lightning Protection Components Part No. Listed 96 Listed 467 Pipe Range 1/1.25 Nominal Pipe Pipe Outside Size Range Diameter Box Approx. Box Qty. Wt. (lbs.) Part No. Material CPC1/1.25 ETPB* 1" - 1.25" .75" - 1.7" 5 3 APC1/1.25 Aluminum 1" - 1.25" .75" - 1.7" 5 2 • Feature “quick connect”, bi-directional design. • Pressed stud design ensures a flush mounting surface. Listed 96 Listed 467 Pipe Range 1.5/2 - 5/6 Nominal Pipe Pipe Outside Size Range Diameter Box Approx. Box Qty. Wt. (lbs.) Part No. Material CPC1.5/2 ETPB* 1.5" - 2" 1" - 2.4" 5 3-3/4 APC1.5/2 Aluminum 1.5" - 2" 1" - 2.4" 5 2 CPC2.5/3 ETPB* 2.5" - 3" 2.25" - 3.5" 5 5 APC2.5/3 Aluminum 2.5" - 3" 2.25" - 3.5" 5 2-1/2 CPC3.5/4 ETPB* 3.5" - 4" 3.2" - 4.5" 5 6-1/4 APC3.5/4 Aluminum 3.5" - 4" 3.2" - 4.5" 5 3 CPC5/6 ETPB* 5" - 6" 4.75" - 6.63" 5 8-3/4 APC5/6 Aluminum 5" - 6" 4.75" - 6.63" 5 5 • Feature “quick connect”, bi-directional design. • Pressed stud design ensures a flush mounting surface. Listed 96 Listed 467 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 203 Notes Section 2 Lightning Protection Components 204 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.6 Section 2 Lightning Protection Components Bonding Lugs & Plates Index Description 2.6.1 2.6.2 Page Bonding Lugs ...................................................................................206 Bonding Plates .................................................................................208 NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 205 Section 2.6.1 Bonding Lugs Box Approx. Box Qty. Wt. (lbs.) Part No. Material 216 ETPB* 10 1-3/4 A216 Aluminum 10 1-1/2 Listed 96 Section 2 Lightning Protection Components • 2-7/8" long cast lug for use with bonding conductors size #6 AWG through #4 AWG. • 1" x 1" tang features a 5/16" mounting hole. • Two stainless steel bolts provide a secure connection. • Lug has 1-1/2" of surface contact to conductor. • Recommended installation tool - 7/16" socket wrench, end wrench or nut driver. *ETPB - Electro Tin Plated Bronze Bi-Metal Part No. Material 216BM Bi-Metal Box Approx. Box Qty. Wt. (lbs.) 10 2-1/2 • 13/16" x 3-1/4" bi-metal secondary bonding lug allows bonding to aluminum or steel surfaces from copper cable runs. • For secondary bonding of small metallic bodies that require an aluminum connection for compatibility such as gutters, ladders, mechanical units and drain vents. • Two 5/16" x 3/4" stainless steel bolts assure a positive electrical connection. • Will accommodate bonding or main size lightning conductors or #6 solid to 4/0 concentric conductors. • Eliminates need for an additional connector. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. Listed 96 TECHNICAL NOTES: • A connector fitting shall be constructed so that a minimum of 1-1/2 inches (38 mm) of each conductor can be secured within the connector.* • The fitting shall be provided with at least two 1/8 inch (3.2 mm) high projections on an interior surface that embed in the conductor when the connector is compressed around the conductor.* *UL 96 Standard for Lightning Protection Components Sections 10.3 & 10.4 206 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.6.1 Bonding Lugs Box Approx. Box Qty. Wt. (lbs.) Part No. Material Class 218 Copper II 5 3 A218 Aluminum II 5 2-1/4 218T ETPB* II 5 3 Listed 96 Section 2 Lightning Protection Components • 4-1/4" long cast lug for use with main size conductors up to 9/16" diameter. • #A218 accommodates main size conductors up to 19/32" diameter. • 2" x 1-3/4" tang features a 7/16" diameter mounting hole. • Two standard steel hex head cap screws provide a secure connection. • Lug has 1-1/2" of surface contact to conductor. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. *ETPB - Electro Tin Plated Bronze Heavy Duty Box Approx. Box Qty. Wt. (lbs.) Part No. Material Class 222 Copper II 10 5-1/4 A222 Aluminum II 10 2 222T ETPB* II 10 5-1/4 Listed 96 • 3-1/2" x 1-3/4" cast lug provides over 3-1/2 square inches of bonding surface. • Dual pressure type cable connector will accept all main size conductors up to 9/16" in diameter. • Tang features a 3/8" mounting hole. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. *ETPB - Electro Tin Plated Bronze Bi-Metal Part No. Material Class BMBL Bi-Metal II Box Approx. Box Qty. Wt. (lbs.) 10 4-1/4 • For bonding of larger metallic bodies that require an aluminum connection for compatibility such as mechanical units, copings, rooftop cable tray and antenna frames. Recommended for vertical mounting applications. • 2" x 4-3/16" x 0.10" aluminum base plate has over 4 square inches of surface contact. • Bi-metallic mechanical connector provides 1-1/2" of contact length with conductors. • 18-8 Stainless Steel Ribbed Neck 3/8" Bolt with low profile No. 4 Phillips head is pre-driven into the lug to prevent rotation during installation. Listed 96 TECHNICAL NOTES: • A connector fitting shall be constructed so that a minimum of 1-1/2 inches (38 mm) of each conductor can be secured within the connector.* • The fitting shall be provided with at least two 1/8 inch (3.2 mm) high projections on an interior surface that embed in the conductor when the connector is compressed around the conductor.* *UL 96 Standard for Lightning Protection Components Sections 10.3 & 10.4 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 207 Section 2.6.2 Bonding Plates Listed 467 Box Approx. Box Qty. Wt. (lbs.) Part No. Material Class 217 ETPB* II 5 3-1/2 A217 Aluminum II 5 1-1/2 Listed 96 Section 2 Lightning Protection Components • Features a pressed-in stud; ensures flat mounting surface. • Approximately 2-1/2" x 3-1/4" cast bonding plate provides over 8 square inches of bonding surface. • Dual cable pressure connector accepts all main size conductors up to 9/16" diameter. • Two 5/16" mounting holes provide secure mounting. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. • Suitable for direct burial. *ETPB - Electro Tin Plated Bronze Bolt Hole Part No. Material Hole Size Hole Type Class Box Approx. Box Qty. Wt. (lbs.) 219-3/8 Copper 3/8" Tapped II 5 3-1/2 A219-3/8 Aluminum 3/8" Tapped II 5 1-1/2 219-3/8T ETPB* 3/8" Tapped II 5 3-1/2 219-1/2 Copper 1/2" Tapped II 5 3-1/2 A219-1/2 Aluminum 1/2" Tapped II 5 1-1/2 219-1/2T ETPB* 1/2" Tapped II 5 3-1/2 219-5/8 Copper 5/8" Thru II 5 3-1/2 A219-5/8 Aluminum 5/8" Thru II 5 1-1/2 219-5/8T ETPB* 5/8" Thru II 5 3-1/2 219-1 Copper 1" Thru II 5 3-1/2 A219-1 Aluminum 1" Thru II 5 1-1/2 219-1T ETPB* 1" Thru II 5 3-1/2 Listed 96 • 2-1/2" x 4" cast bonding plate provides over 8 square inches of bonding surface. • Dual cable pressure connector accepts all main sized conductor up to 9/16" diameter. • Used over anchor bolts to ground steel columns. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. *ETPB - Electro Tin Plated Bronze TECHNICAL NOTES: • A bonding plate shall have a minimum thickness of not less than 3/32 inch (2.4 mm). The thickness shall not be less than 5/16 inch (7.9 mm) for bosses for screw threads.* • A Class I bonding plate shall have a minimum surface contact area of 3 square inches (19.4 cm2).* • A Class II bonding plate shall comply with the material and dimensional requirements for Class I bonding plates. • A bonding plate for utilizing the steel framework as a conductor shall have a surface contact area of not less than 8 square inches (52 cm2).* *UL 96 Standard for Lightning Protection Components Sections 14.1, 14.2, 20.1 & 20.2 208 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.6.2 Bonding Plates Heavy Duty Box Approx. Box Qty. Wt. (lbs.) Part No. Material Class 220 Copper II 10 12-1/2 220T ETPB* II 10 12-1/2 Listed 96 Section 2 Lightning Protection Components • 3-3/4" x 3-3/4" heavy duty bonding plate provides over 14 square inches of bonding surface. • Large cable connector offers 3" of contact between the bonding plate and the cable. • Accommodates all main size conductors up to 9/16" diameter. • Will accept up to four cables. • Four 5/16" mounting holes. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. *ETPB - Electro Tin Plated Bronze Flange Part No. Material Class Box Approx. Box Qty. Wt. (lbs.) 223 Copper II 10 20 A223 Aluminum II 10 8 223T ETPB* II 10 20 Listed 467 Listed 96 • 3-3/4" x 2-1/2" bonding plate provides over 8 square inches of bonding surface. • Large cable connector offers 3" of contact between the bonding plate and the cable. • Accommodates all main size conductors up to 9/16" diameter. • Ideal for bonding to steel I-beams up to 1" thick. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. • Suitable for direct burial. *ETPB - Electro Tin Plated Bronze APPLICATION NOTE: • It is imperative to properly prepare the bonding surface before applying the bonding lug or plate. All paint, rust, moisture and debris must be removed. The use of a rasp (see page 327) or grinding tool is recommended to ensure all surface oxidants have been removed. Generously coat the bonding surface with the appropriate antioxidant (see page 148), then install the bonding lug or plate. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 209 Section 2.6.2 Bonding Plates Part No. Material Class BMBP Bi-Metal II Box Approx. Box Qty. Wt. (lbs.) 5 3-3/4 Section 2 Lightning Protection Components • Allows copper conductors to be bonded to aluminum surfaces. • Provides over 8 square inches of bonding surface. • Aluminum - Dual cable pressure connector accepts all aluminum main size conductors up to 9/16" diameter. • Copper - Dual bolt connector accepts all copper main size conductors up to 1/2" in diameter. • Recommended installation tool - 1/2" socket wrench, end wrench or nut driver. 6 1/4" 3" Aluminum Copper Listed 96 TECHNICAL NOTES: • A bonding plate shall have a minimum thickness of not less than 3/32 inch (2.4 mm). The thickness shall not be less than 5/16 inch (7.9 mm) for bosses for screw threads.* • A Class I bonding plate shall have a minimum surface contact area of 3 square inches (19.4 cm2).* • A Class II bonding plate shall comply with the material and dimensional requirements for Class I bonding plates. • A bonding plate for utilizing the steel framework as a conductor shall have a surface contact area of not less than 8 square inches (52 cm2).* *UL 96 Standard for Lightning Protection Components Sections 14.1, 14.2, 20.1 & 20.2 210 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.7 Section 2 Lightning Protection Components Lightning Warning System Index Description 2.7.1 Page 2.7.2 Strike Guard Lightning Warning System.............................................. 212 WAVE Siren & Transmitter .................................................................213 2.7.3 Complete Lightning Warning System ..................................................214 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 211 Section 2.7.1 Strike Guard Lightning Warning System Strike Guard employs state-of-the-art technology to address the most demanding lightning safety and equipment protection applications. Designed for critical industrial applications, Strike Guard monitors cloud and cloud-to-ground lightning within a userset radius and provides relay-contact signaling at user-set lightning activity thresholds. Patented optical signal processing and proprietary optical-coincidence technology prevents false alarms. Section 2 Lightning Protection Components Strike Guard sensor data are communicated via lightning-proof fiber-optic cable to an independent Lightning Data Receiver with system status and Alarm Mode indicators, relays, and PC output. Part No. SG001 Strike Guard Components Strike Guard Delivers: • Fully automatic alarm triggering in selectable range • 20 mile detection radius • No false alarms! Patented technology • Sensor and communication self-test • Sensor is battery powered for easy installation • Durable fiber-optic communication with connector-less technology • NEMA 4X enclosure • Lightning Data Receiver with battery-back-up • Optional, Strike View, Windows-based display software • Strike Guard Simulation Software for training and testing Strike Guard patented technology provides significant improvement over first-generation lightning sensors to enable automated generator activation, data back-up, and lightning evacuation plans with utmost confidence. Lightning Data Receiver Lightning Warning System 212 Part No. SG002 The optional Strike View Software for Windows® offers PC-based audible and visual alarm functions, data logging, and system monitoring. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 2.7.2 WAVE Siren & Transmitter WAVE employs state-of-the-art technology to address the most demanding audible and visual notification and warning applications over areas of less than an acre to hundreds of acres. WAVE Siren Station horns are modular in design to provide audible notification specific to the desired coverage area and application. Based on coverage area and sound pressure level requirements, Siren Stations can be ordered with up to four 100 W re-entrant horn, high efficiency compression-drivers. Section 2 Lightning Protection Components Designed for critical safety applications, the WAVE Transmitter broadcasts digitally encrypted messages to activate WAVE Siren Stations within a three mile radius. The Transmitter accepts contact-closure signaling for automated triggering during programmable hours of operation. WAVE relies on low-frequency RF communication to operate in noisy environments and over challenging terrain. Part No. WAVE-SS03 Other configurations available. Contact the factory for details. WAVE SIREN DELIVERS: • Automatic or manual wireless siren actuation within a three mile radius • Secure encoded communications • Comprehensive, automatic self-test for RF communication and system status • Multiple compression driver mounting for greatest flexibility • Siren Station NEMA 4X enclosure • RF transmission test signal for Siren Station site selection • Manual key operation or automated operation with contact-closure signal • Programmable hours of operation for automated external control • Solar- or AC-powered Siren Station available Part No. SOLAR-SS • High capacity, battery back-up for uninterrupted operation in a lightning environment WAVE Siren and Strike Guard combine to provide a fully automated lightning warning system. Strike Guard easily connects to the WAVE Transmitter to trigger the WAVE Siren Stations and WAVE Power Sequencers for audible lightning hazard notification and equipment protection across the golf course. Part No. WAVE-TR01 WAVE Transmitter The WAVE Transmitter sends secure codes to activate an unlimited number of Siren Stations and Power Sequencers within a three mile radius. The WAVE Transmitter offers: 1. Easy programming through front panel switches and LCD 2. Comprehensive, automatic system status monitoring 3. Manual control or automated activation from external contact-closure 4. Manual selection of desired transmission via front panel quick-select knob The WAVE Siren Station offers: 1. Simplified installation and flexibility through modular design 2. Solar or AC power input 3. Optional strobe light to provide visual indication of conditions 4. External indicators of system status 5. Super-high sound pressure level – directional or omni-directional WAVE Siren Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 213 Section 2.7.3 Complete Lightning Warning System Section 2 Lightning Protection Components Strike Guard / WAVE SIREN ® c 2009 214 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3 Communications Site Equipment Index 3.1 Page Section 3 Communications Site Equipment Description Wireless Communications Equipment .............................................. 217 3.1.1 3.1.2 Shelter Grounding Components .................................................219 Tower Grounding Components...................................................227 3.1.3 3.2 Ground Kits & Accessories .........................................................239 Premise Wiring/Data-Com ..............................................................243 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 215 Notes Section 3 Communications Site Equipment 216 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1 Wireless Communications Equipment Index Description Page Shelter Grounding Components .........................................................219 Tower Grounding Components ...........................................................227 3.1.3 Ground Kits & Accessories .................................................................239 Section 3 Communications Site Equipment 3.1.1 3.1.2 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 217 Notes Section 3 Communications Site Equipment 218 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.1 Shelter Grounding Components Index Page 3.1.1.1 Shelter Interior Layout ......................................................................220 3.1.1.2 3.1.1.3 3.1.1.4 Lightning Arrestor Brackets ...............................................................221 Entrance Panel Kits ...........................................................................222 Bulk Head Entry Panel Kits ................................................................223 3.1.1.5 3.1.1.6 3.1.1.7 Halo Standoff Clamps .......................................................................224 Rack Isolating Pad ............................................................................226 Conduit Bonding Clamps ...................................................................226 3.1.1.8 Door Jumpers ..................................................................................226 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3 Communications Site Equipment Description 219 Section 3.1.1.1 Shelter Interior Layout Section 3 Communications Site Equipment INTERIOR SHELTER LAYOUT 220 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.1.2 Lightning Arrestor Brackets Ceiling Mount Part No. Description Approx. Each Wt. (lbs.) CGARRBKT04 4 Unit 18 CGARRBKT08 8 Unit 21 CGARRBKT12 12 Unit 24 CGARRBKT16 16 Unit 28 • Manufactured from 110 alloy copper bar. • Arrestor bracket is designed to be mounted to the ceiling of a communication building where communication lines enter the building through the side wall. • Bracket can hold 4 large flange mount lightning arrestors and comes with a 25' tail of #2 AWG solid tinned conductor for connection to an exterior ground loop. • Bars are connected with tinned #2 AWG flexible copper conductor. • Ships assembled. CGARRBKT12 LABKT12UGBAS • • • • • Part No. Description Configuration Width Approx. Each Wt. (lbs.) LABKT12UGBAS 12 Unit 4x3 27" 17 LABKT18UGBAS 18 Unit 6x3 39" 25 Manufactured from 1/8" thick 110 alloy copper bar. Accommodates bulkhead arrestors with DIN or N female connectors. Premounted self clinching nuts speed installation. Can be ceiling or wall mounted. Ships unassembled. Section 3 Communications Site Equipment Ceiling/Wall Mounts LABKT18UGBAS Cable Tray Mount Part No. Description Approx. Each Wt. (lbs.) CGARRBKT07 6 Unit 18 • • • • • Manufactured from 110 alloy copper bar. Arrestor bracket mounts to cable tray. Arrestor bar holds 6 lightning arrestors. Hole diameter is 7/8". #2 AWG 7 strand bare conductor tail exothermically welded to arrestor bracket for attachment to ground system. • Ships assembled. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 221 Section 3.1.1.3 Entrance Panel Kits Part No. Description Approx. Each Wt. (lbs.) EPK12 12 Unit 52 EPK16 16 Unit 53 EPK24 24 Unit 71-1/2 • Complete 12, 16 and 24 unit entrance panel ground kits provide the lowest possible impedance to ground for coaxial ground shields and arrestors by utilizing robust flat ground straps. • Unique flat ground strap assembly incorporates 3 low impedance (1/32" x 3") copper straps that are exothermically welded to a 1/4" x 1" copper bar that has #2 AWG solid tinned conductor exothermically welded at either end for easy attachment to ground ring. • Ground strap assembly attaches to the exterior ground bar via 3 integrated sandwich type ground clamps. • Exterior ground bar has landings (3/8" bolt holes on 3/4" centers) to accommodate up to 16 coaxial ground leads. • Maximum wall thickness of 9". • Longer extension bars are available. • Ships unassembled. Section 3 Communications Site Equipment EPK12 Kit Includes: (1) Interior ground bar (1) Exterior ground bar (2) Through wall mounting bars (1) Flat ground strap assembly (12) Surge suppression ground straps (1) HCAJC1/2 joint compound (24) Sets stainless steel fasteners EPK16 EPK16 Kit Includes: (1) Interior ground bar (1) Exterior ground bar (2) Through wall mounting bars (1) Flat ground strap assembly (16) Surge suppression ground straps (1) HCAJC1/2 joint compound (32) Sets stainless steel fasteners EPK24 Kit Includes: (1) Interior ground bar (1) Exterior ground bar (2) Through wall mounting bars (1) Flat ground strap assembly (24) Surge suppression ground straps (1) HCAJC1/2 joint compound (48) Sets stainless steel fasteners Channel Support Part No. Qty. Approx. Each Wt. (lbs.) EPKPPCST5 EA 5 • 5' plastic protective channel supports (includes a front & back). • Fastens flat ground strap to shelter surface and protects strap from damage. 222 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.1.4 Bulk Head Entry Panel Kits Description Approx. Each Wt. (lbs.) TCEP4X3 12 Unit 60 TCEP4X4 16 Unit 60 • Entrance panels can accommodate either 12 or 16 coaxial entries. • 5/8" diameter holes accept surge arrestors. • The entrance panel and ground bar are integral to the unit being fabricated from a single copper plate ensuring the lowest possible impedance between the entrance panel and ground bar. • Entrance panels are made from tinned plated 110 copper alloy. • Respectively, the panel ground bus have 12 and 16 sets of hole/ slots to accommodate lugs with 3/8" holes on 3/4" to 1" centers. • Weatherproof plugs are included to seal unused ports. • The panel has two robust flat copper ground straps (0.032" x 2" x 10' long) exothermically welded to ground bus to provide a low impedance path to the ground grid. • The ground straps are exothermically welded in the field to the ground grid. Part No. Description Approx. Each Wt. (lbs.) TCEP4X4HS 16 Unit 43-1/2 TCEP4X4 Section 3 Communications Site Equipment Part No. • Entrance panels can accommodate either 12 or 16 coaxial entries and DIN arrestors. Contact factory for specifications. • The entrance panel and ground bar are integral to the unit being fabricated from a single copper plate ensuring the lowest possible impedance between the entrance panel and ground bar. • Entrance panels are made from tinned plated 110 copper alloy. • Respectively, the panel ground bus have 12 and 16 sets of hole/ slots to accommodate lugs with 3/8" holes on 3/4" to 1" centers. See page 113 for lugs. • Weatherproof plugs are included to seal unused ports. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 223 Section 3.1.1.5 Halo Standoff Clamps APPLICATION NOTE: • Halo Standoff Clamps are used for mounting interior halo ground rings. HSC100 Part No. HSC100 Clip Style HSC100C Conductor Range Stainless Steel w/ Insulating Rubber Grommet #6 AWG Insulated to #2 AWG Bare HSC100C Bare Copper #6 AWG Insulated to 2/0 AWG Bare Box Approx. Box Qty. Wt. (lbs.) 1 1/4 1 1/4 Box Qty. Approx. Box Wt. (lbs.) 1 1/4 1 1/4 • Will hold the halo 1" off of the wall. • Supplied with two anchors for mounting to both masonry and stud walls. Section 3 Communications Site Equipment HSC150 Part No. HSC150 HSC150C Clip Style Conductor Range Stainless Steel w/ Insulating Rubber Grommet #6 AWG Insulated to #2 AWG Bare HSC150C Bare Copper #6 AWG Insulated to 2/0 AWG Bare • Will hold the halo 1-1/2" off of the wall. • Supplied with two anchors for mounting to both masonry and stud walls. Part No. Box Qty. Approx. Box Wt. (lbs.) CC5 100 1-1/2 CC7 100 1-1/2 224 • 304 SS clip with insulating rubber grommet. • CC5 fits conductors #6 AWG insulated through #2 AWG bare. • CC7 fits conductors #2 AWG insulated through 2/0 AWG bare. • CC5 and CC7 have .265" mounting hole. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.1.5 Halo Standoff Clamps - R56* Compliant APPLICATION NOTE: • Halo Standoff Clamps are used for mounting interior halo ground rings. HSC100R56 Part No. HSC100R56 HSC100CR56 HSC100CR56 Clip Style Conductor Range Stainless Steel w/ Insulating Rubber Grommet #6 AWG Insulated to #2 AWG Bare Bare Copper #6 AWG Insulated to 2/0 AWG Bare Box Approx. Box Qty. Wt. (lbs.) 1 1/4 1 1/4 Section 3 Communications Site Equipment • Will hold the halo 2" off of the wall. HSC150R56 Part No. HSC150R56 HSC150CR56 Clip Style HSC150CR56 Conductor Range Stainless Steel w/ Insulating Rubber Grommet #6 AWG Insulated to #2 AWG Bare Bare Copper #6 AWG Insulated to 2/0 AWG Bare Box Approx. Box Qty. Wt. (lbs.) 1 1/4 1 1/4 • Will hold the halo 2-1/2" off of the wall. *R56 is Motorola, Inc. Standards and Guidelines for Communication Sites Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 225 Section 3.1.1.6 - 3.1.1.8 Rack Isolating Pad Part No. Qty. Approx. Each Wt. (lbs.) IP0621520.5MOTO EA 1-1/4 11" • Used to isolate racks from conductive flooring such as concrete and prevent multiple ground paths. • .062” x 15” x 20-1/2” GPO-3 Phenolic Isolation Pad designed to fit Motorola equipment racks. • Includes six isolating shoulder washers designed to accommodate 1/2” anchors. • Other sizes and configurations available. Please contact factory for more information. 16 1/2" Conduit Bonding Clamps Part No. Conduit Range Conductor Range (AWG) Box Qty. Approx. Box Wt. (lbs.) BGC4SCS 1/2" - 3/4" #10 - #2 10 2-1/2 TBGC4SCS* 1/2" - 3/4" #10 - #2 10 2-1/2 TBGC4SCSSS** 1/2" - 3/4" #10 - #2 10 2-1/2 Section 3 Communications Site Equipment • Bronze clamp for bonding conduits that are flush mounted to a surface such as a wall, floor or ceiling. • "Low Profile" design utilizes 1/4" diameter long machine screws. * Electro tin plated bronze. ** Includes stainless steel hardware. Rated for direct burial. Listed 467 Door Jumpers • • • • • Part No. Length Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) GS12094122A1/4 12" 1/2 10 5 GS12094182A1/4 18" 1/2 10 5 Door jumpers made from 1/2" x .094 flexible tinned copper flat braid. Two holes spaced 5/8" on center per each end. Braid is 4 guage equivalent. Dimensions are nominal size. Hole size is 1/4". 226 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.2 Tower Grounding Components Index 3.1.2.1 Page 3.1.2.2 Exterior Grounding Layout.................................................................228 Tower Air Terminals ..........................................................................230 3.1.2.3 3.1.2.4 Guy Wire Clamps ..............................................................................231 Banjo Clamp ....................................................................................232 3.1.2.5 3.1.2.6 3.1.2.7 Beam Clamps ...................................................................................232 Tower Standoff for Round Members ...................................................233 Insulated Tower Standoff for Round Members .................................... 234 3.1.2.8 3.1.2.9 Tower Standoff for Snap-Ins..............................................................235 Band Clamps....................................................................................236 Section 3 Communications Site Equipment Description 3.1.2.10 Stainless Steel Down Conductor Standofff ........................................... 236 3.1.2.11 Stainless Steel Down Conductor Angle Adapter ................................... 236 3.1.2.12 Slotted Long Barrel Compression Lugs (Telecommunications) .............. 237 3.1.2.13 Copper Flat Strap Clamps..................................................................237 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 227 Section 3.1.2.1 Exterior Grounding Layout Section 3 Communications Site Equipment ® 9 2009 228 TYPICAL WIRELESS COMMUNICATION SITE EXTERIOR GROUNDING PLAN HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.2.1 Section 3 Communications Site Equipment Exterior Grounding Layout TYPICAL WIRELESS COMMUNICATION SITE EXTERIOR GROUNDING PLAN Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 229 Section 3.1.2.2 Tower Air Terminals Stainless Steel Part No. Qty. Approx. Each Wt. (lbs.) 586SS3AT EA 6-1/4 • Tower air terminals are mounted on top of and on the sides of towers to help protect tower lighting, antennas, dishes, etc. from direct lightning strikes. • 5/8" diameter x 6' long air terminal made from 304 stainless steel. • Air terminal features 2" of 5/8"-11 UNC coarse threads and comes complete with 2 each of stainless steel jam nuts, lock washers and flat washers. Solid Copper Part No. Qty. Approx. Each Wt. (lbs.) 1248SCAT EA 3-1/2 Listed 96 • Used where solid copper air terminals are preferred. • 1/2" diameter x 4' long solid copper air terminal. • Air terminal features 2" of 1/2"-13 UNC coarse threads and comes complete with 2 each of stainless steel jam nuts, lock washers and flat washers. Listed 96 Section 3 Communications Site Equipment Copper Clad Steel Part No. Qty. Approx. Each Wt. (lbs.) 585CCAT EA 4-1/4 Copper Clad Steel Part No. Qty. Approx. Each Wt. (lbs.) 585CCAT-2/0 EA 14-1/2 • 5/8" diameter x 5' long air terminal made from copper clad steel (10 mil). • Air terminal features 2" of 5/8"-11 UNC coarse threads and comes complete with 2 each of stainless steel jam nuts, lock washers and flat washers. • Copper clad steel provides superior strength and is less susceptible to wind shear than solid copper air terminals. • 5/8" diameter x 5' long air terminal made from copper clad steel (10 mil). • Air terminal features 2" of 5/8"-11 UNC coarse threads and comes complete with 2 each of stainless steel jam nuts, lock washers and flat washers. • 25' of 2/0 AWG 19 strand copper conductor exothermically welded to air terminal. • Tail can be exothermically welded to steel tower, ground bar or connected to a down conductor. NOTE: • Other sizes are available. Please contact factory for more information. 230 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.2.3 Guy Wire Clamps Conductor to Guy Wire Part No. Box Qty. Approx. Box Wt. (lbs.) SSC25/875 10 3-1/4 • Can be used for connecting 2 dissimilar conductors such as copper and galvanized steel. • One bolt stainless steel clamp comes with stainless steel hardware. • Accommodates up to 7/8" guy wire and 4/0 AWG conductor. Part No. Box Qty. Approx. Box Wt. (lbs.) SSGC.75/1-OD 5 3-3/4 SSGC1.00/1.625-OD 5 4 SSGC1.625/2.375-OD 5 5 SSGC2.375/3.5-OD 5 5-1/2 Section 3 Communications Site Equipment Conductor to Pipe or Guy Wire • Can be used for connecting 2 dissimilar conductors such as copper and galvanized steel. • One bolt stainless steel clamp comes with stainless steel hardware. • Accommodates up to 1" guy wire and 4/0 AWG conductor. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 231 Section 3.1.2.4 & 3.1.2.5 Banjo Clamp Part No. Box Qty. Approx. Box Wt. (lbs.) BJC 10 4-1/4 • Tinned bronze clamp attaches lightning conductor cable to lattice towers. • Accepts up to 4/0 AWG conductor. • 1/2" external hub fits into most banjo brackets. Listed 96 Beam Clamps Section 3 Communications Site Equipment SSAA Part No. Approx. Each Box Wt. (lbs.) Qty. SSAAKIT Approx. Box Wt. (lbs.) SSAA 1/2 10 5 SSAAKIT 1/2 5 8 • Manufactured from 304 series stainless steel. • SSAAKIT includes two assemblies (pictured). 3/8" stainless steel hardware fastens kit to ground bar. • SSAAKIT also includes R4150A4 insulators. • Will accommodate up to 1" thick material. 232 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.2.6 Tower Standoff for Round Members TSO Series • The fast, easy and economical way to make quality attachments of ground bars and other components to round tower members. • Manufactured from 300 series stainless steel for optimum compatibility. • 3/8-16 x 5/8" stainless steel hex head cap screw and lock washer included. • Available with or without stainless steel hose clamps in a variety of sizes. • Sold as 10 pack. Part No. Band Clamp Included Pack Qty. Approx. Box Wt. (lbs.) TSO No 10 2-1/2 TSOM No 10 2 1-15/ 16" 1-3/ 16" TSO 1-15/ 16" 15/ 16" TSOM Tower Standoff with Hose Clamp Part No. Band Clamp Included Round Member Size O.D. Pack Qty. Approx. Box Wt. (lbs.) TSOC.75/1.75 Yes .75" - 1.75" 10 2-1/2 TSOC2/2.75 Yes 2" - 2.75" 10 3-1/2 TSOC3/3.75 Yes 3" - 3.75" 10 3-1/2 TSOC4/4.75 Yes 4" - 4.75" 10 4 TSOC5/5.75 Yes 5" - 5.75" 10 4 TSOC6/6.75 Yes 6" - 6.75" 10 4 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 233 Section 3 Communications Site Equipment Tower Standoffs Section 3.1.2.7 Insulated Tower Standoff for Round Members TSOINS Series • The fast, easy and economical way to make a quality isolated coaxial ground bar mount to round tower members. • Manufactured from 300 series stainless steel for optimum compatibility. • 3/8" x 1-1/2" insulator with 3/8-16 x 5/8" stainless steel hex head cap screw and lock washer included. • Available with or without stainless steel hose clamps in a variety of sizes. • Sold as 10 pack. Insulated Tower Standoffs Section 3 Communications Site Equipment Part No. Band Clamp Included Pack Qty. Approx. Box Wt. (lbs.) TSOINS No 10 4-3/4 TSOMINS No 10 5 • TSOINS uses Tower Standoff TSO. • TSOMINS uses Tower Standoff TSOM. Insulated Tower Standoffs with Hose Clamp Part No. Band Clamp Included Round Member Size O.D. Pack Qty. Approx. Box Wt. (lbs.) TSOCINS.75/1.75 Yes .75" - 1.75" 10 6-1/4 TSOCINS2/2.75 Yes 2" - 2.75 10 6-1/4 TSOCINS3/3.75 Yes 3" - 3.75" 10 6-1/4 TSOCINS4/4.75 Yes 4" - 4.75" 10 6-1/2 TSOCINS5/5.75 Yes 5" - 5.75" 10 6-1/2 TSOCINS6/6.75 Yes 6" - 6.75" 10 6-1/2 234 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.2.8 Tower Standoff for Snap-Ins TSOSI Series • The fast, easy and economical way to provide snap-in mounting of coaxial cables to round tower members. • Manufactured from 300 series stainless steel for optimum compatibility. • 3/4" hole for snap-in. Snap-In not included. • Available with or without stainless steel hose clamps in a variety of sizes. • Sold as 10 pack. Tower Standoff for Snap-Ins Band Clamp Included Pack Qty. Approx. Box Wt. (lbs.) TSOSI No 10 2-3/4 1-15/ 16" • Snap-In not included. Section 3 Communications Site Equipment Part No. 1-3/ 16" Tower Standoffs for Snap-Ins with Hose Clamp Part No. Band Clamp Included Round Member Size O.D. Pack Qty. Approx. Box Wt. (lbs.) TSOCSI1.25/1.75 Yes 1.25" - 1.75" 10 3-1/4 TSOCSI2/2.75 Yes 2" - 2.75" 10 3-1/2 TSOCSI3/3.75 Yes 3" - 3.75" 10 3-1/2 TSOCSI4/4.75 Yes 4" - 4.75" 10 3-3/4 TSOCSI5/5.75 Yes 5" - 5.75" 10 3-3/4 TSOCSI6/6.75 Yes 6" - 6.75" 10 4 • Snap-In not included. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 235 Section 3.1.2.9 - 3.1.2.11 Band Clamps Band Clamp Pack Size Range Qty. Part No. Approx. Box Wt. (lbs.) SSBC12-50 1.06" - 2" 50 3 SSBC23-50 2.06" - 3" 50 3-1/2 SSBC34-50 3.06" - 4" 50 4-1/4 SSBC45-50 4.06" - 5" 50 5 SSBC56-50 5.06" - 6" 50 6 SSBC67-50 6.06" - 7" 50 6-3/4 • Stainless steel band clamps attach hangers to round members. • Sold as 50 pack. Stainless Steel Down Conductor Standoff Part No. SSDCSO Approx. Each Pack Wt. (lbs.) Qty. 1/2 5 Approx. Box Wt. (lbs.) 3-1/2 Section 3 Communications Site Equipment • Range taking down conductor cable clamp with tower standoff. • Fast, easy and economical way to attach down conductors to round tower members. • The small side of the clamp accommodates bare stranded conductors from #6 up to 2/0 AWG while the large side accommodates from 2/0 to 4/0 AWG. • The small side of the clamp accommodates insulated conductors from #8 up to 2/0 AWG while the large side accommodates from #1 up to 4/0 AWG. • Manufactured from stainless steel to allow use with any type of wire. • Available with stainless steel band clamp. See above for sizes. • Sold as 5 pack. Stainless Steel Down Conductor Angle Adapter Part No. SSDCAA Approx. Each Pack Wt. (lbs.) Qty. 1/2 5 Approx. Box Wt. (lbs.) 4 • Range taking down conductor cable clamp with tower standoff. • Designed to attach to flat steel tower members. • Fast, easy and economical way to attach down conductors to flat tower members. • The small side of the clamp accommodates bare stranded conductors from #6 up to 2/0 AWG while the large side accommodates from 2/0 to 4/0 AWG. • The small side of the clamp accommodates insulated conductors from #8 up to 2/0 AWG while the large side accommodates from #1 up to 4/0 AWG. • Manufactured from stainless steel to allow use with any type of wire. • Sold as 5 pack. 236 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.2.12 & 3.1.2.13 Slotted Long Barrel Compression Lugs (Telecommunications) Listed 486 Part No. Conductor Size (AWG) GECLB62BC #6 Str. .75" to 1" 3/8" GECLB62BC250BK #6 Str. .75" to 1" GECLB22BCS #2 Sol. .75" to 1" GECLB22BCS250BK #2 Sol. GECLB22BC GECLB22BC250BK Box Qty. Approx. Box Wt. (lbs.) Blue 50 2 3/8" Blue 250 10 3/8" White 50 2 .75" to 1" 3/8" White 250 13 #2 Str. .75" to 1" 3/8" Brown 50 2 #2 Str. .75" to 1" 3/8" Brown 250 16 Manufactured from electro plated tinned copper. For use on copper or tinned copper conductors. Lugs have inspection ports. 250 pack comes in one gallon bucket. Section 3 Communications Site Equipment • • • • Hole Spacing Hardware Color Range Size Codes Copper Flat Strap Clamps Part No. Strap Size Approx. Each Box Wt. (lbs.) Qty. Approx. Box Wt. (lbs.) FSC2 2" 1/2 10 5 FSC3 3" 3/4 10 7-1/2 FSC4 4" 1 10 10 FSC6 6" 1-1/4 10 12-1/2 • Used for making connection to flat strap or flat braid. • Copper "sandwich" clamps complete with stainless steel hardware. The top is 1/8" thick and the bottom is 1/4" thick. • Ends are designed to allow for exothermically welding conductors to clamp. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 237 Notes Section 3 Communications Site Equipment 238 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.3 Ground Kits & Accessories Index Page 3.1.3.1 3.1.3.2 3.1.3.3 Coax Ground Kits with Captive Hardware............................................ 240 Universal Ground Kits .......................................................................241 Weather Proofing Kits .......................................................................241 3.1.3.4 Lightning Arrestor Kits ......................................................................242 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3 Communications Site Equipment Description 239 Section 3.1.3.1 Coax Ground Kits with Captive Hardware Part No. Green Part No. Black Coax Size Approx. Each Wt. (lbs.) N/A CGKBB1/4-3/8 1/4 to 3/8 1-1/2 CGKB3/8-5 CGKBB3/8-5 3/8 Corrugated 1-1/2 CGKB1/2-5 CGKBB1/2-5 1/2 Corrugated 1-1/2 CGKB5/8-5 CGKBB5/8-5 5/8 Corrugated 1-1/2 CGKB7/8-5 CGKBB7/8-5 7/8 Corrugated 1-1/2 CGKB1-1/4-5 CGKBB1-1/4-5 1-1/4 Corrugated 1-1/2 CGKB1-5/8-5 CGKBB1-5/8-5 1-5/8 Corrugated 1-1/2 CGKB2-1/4-5 CGKBB2-1/4-5 2-1/4 Corrugated 1-1/2 • 2-bolt coax ground kit featuring captive hardware design allows greater ease of installation while providing a functional, high quality ground. • Designed to eliminate over tightening and damaging the coax shield. • 5' ground conductor available in Green or Black. • Complies with MIL-STD-188-124B. Section 3 Communications Site Equipment Kit Includes: (1) Preformed copper ground strap complete with "captive" hardware (1) 5' of #6-7 strand AWG THW ground conductor (1) "Universal" style ground lug which accommodates 3/4" to 1" spaced holes (2) Sets of stainless steel hardware to attach ground lug to ground bar (1) Butyl Mastic (2-1/2" x 24") (1) Black electrical tape (2" x 20') Patented Design CGKBB1/4-3/8 NOTE: • Other sizes and configurations available. Please contact factory for more information. 240 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.1.3.2 & 3.1.3.3 Universal Ground Kits Part No. Qty. Approx. Each Wt. (lbs.) UGKB-5 EA 1-3/4 UGKB-5X EA 1-3/4 • Accommodates transmission line sizes 1/2" through 2-1/4". • 5' of Black #6 AWG ground lead provided with special factory attached ground lugs. • "Universal" style ground lug accommodates 3/4" to 1" spaced holes on ground bar. • Stainless steel hardware and waterproofing materials included. • UGKB-5X does not have the factory lug attached. • Complies with MIL-STD-188-124B. Section 3 Communications Site Equipment Factory Lug Weather Proofing Kits Part No. Rolls of Rolls of Mastic Tape Qty. Approx. Each Wt. (lbs.) WP1KIT 1 1 EA 1/2 WP3KIT 3 2 EA 1-1/2 WP5KIT 5 3 EA 2-1/2 • Used to weatherproof electrical connector junctions and grounds. • Includes 2" x 20’ premium all weather vinyl electrical tape. • Includes 2-1/2" x 2’ Butyl Mastic. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 241 Section 3.1.3.4 Lightning Arrestor Kits Size H W D Approx. Each Wt. (lbs.) LABA42A2GKCGB 12" 10" 5" 20 LABB42A2GKCGB 16" 14" 6" 20 Part No. • Enclosure provides water tight environment for both surge arrestors and connectors. • Surge arrestors protect against lightning induced surge currents. • Lightning arrestor ground bar design allows the addition of 2 more arrestors. • Coax ground kits provide low impedance ground path. • Coax ground bar provides ground point for coax lines as well as antenna mount. Kit Includes: (1) NEMA 4X molded fiberglass reinforced polyester enclosure (2) Premounted bi-directional surge arrestors (1) Lightning arrestor ground bar (2) Coax ground kits (1) Coax ground bar Section 3 Communications Site Equipment Part No. LAB12106XO Size Antenna Mast (not included) Antenna (not included) W NEMA 4X enclosure H Arrestor ground bar Arrestors Coax grounding kit H W D Approx. Each Wt. (lbs.) 12" 10" 6" 20 Coaxial collection ground bar • Enclosure provides water tight environment for both surge arrestors and connectors. • Surge arrestors protect against lightning induced surge currents. • Lightning arrestor ground bar design allows the addition of 1 more arrestor. • Coax ground kits provide low impedance ground path. • Coax ground bar provides ground point for coax lines as well as antenna mount. Kit Includes: (1) NEMA 4X molded fiberglass reinforced polyester enclosure (3) Premounted bi-directional surge arrestors (1) Lightning arrestor ground bar (3) Coax ground kits (1) Coax ground bar APPLICATION NOTE: • Lightning arrestor box kits are used in wireless rooftop communication applications such as broadband point to point, point to multi-point and other similar type systems. 242 NEMA 4X enclosure Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.2 Premise Wiring/Data-Com Index Description Data-Com Grounding & Bonding Applications...................................... 244 Data-Com Grounding & Bonding Equipment ....................................... 245 Section 3 Communications Site Equipment 3.2.1 3.2.2 Page Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 243 Section 3.2.1 Data-Com Grounding & Bonding Applications 15 11 10 12 9 14 13 8 18 16 17 12 3 Section 3 Communications Site Equipment 2 5 1 4 6 7 VA ULTRAWELD Connection Signal Reference Grid Low Impedance Riser BCF ULTRAWELD Connection VHO ULTRAWELD Connection GPC Pedestal Clamp CPC Pipe Clamp LI2/0142 Dual Rated Lay-In Lug GECLB Compression Lug CT C-Tap RGJ Rack Ground Jumper Unit Bonding Conductor RGBHKIT Horizontal Rack Ground Bar RGBVKIT Vertical Rack Ground Bar Insulated Ground Jumper SRG ULTRAWELD Connection Telecommunication Ground Bar Network Building Ground Tag Data-Com Grounding & Bonding Applications 244 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.2.2 Data-Com Grounding & Bonding Equipment Listed 467 Listed 467 7 - GPC Pedestal Clamps 1 - Supplementary Bonding Grids Part No. Description SRG105024 10' x 50', 24" O.C. Spacing SRG125024 12' x 50', 24" O.C. Spacing • 2” x .016” flat copper conductor • See Pages 90 & 91 for more information. Part No. U-Bolt Type Pedestal Size Conductor Size GPC6SQ Square 1" (1-1/8" OD) #6 AWG GPC6RD Round 1" (1-1/8" OD) #6 AWG GPC4SQ Square 1" (1-1/8" OD) #4 AWG GPC4RD Round 1" (1-1/8" OD) #4 AWG #2 AWG GPC2SQ Square 1" (1-1/8" OD) GPC2RD Round 1" (1-1/8" OD) #2 AWG GPC2/0RD1.75 Round 1-1/8” - 1-3/4” 2/0 & #6 AWG • See Page 94 for more information. 5/16" Ø LIR18 SRG Listed 96 FIELD MADE EXOTHERMIC CONNECTION Listed 467 2 - Low Impedance Risers & Kits Material Length Riser or Kit LIR18 2" x .016" Flat Copper 18" Riser LIR18KIT 2" x .016" Flat Copper 18" Kit LIR24 2" x .016" Flat Copper 24" Riser LIR24KIT 2" x .016" Flat Copper 24" Kit LIR36 2" x .016" Flat Copper 36" Riser LIR36KIT 2" x .016" Flat Copper 36" Kit LIR72 2" x .016" Flat Copper 72" Riser LIR72KIT 2" x .016" Flat Copper 72" Kit • See Page 92 for more information. 8 - Pipe Clamps Part No. Material Nom. Pipe Size Range Pipe Outside Diameter CPC.5/.75 Tinned Bronze .5" - .75" .375" - 1" CPC1/1.25 Tinned Bronze 1" - 1.25" .75" - 1.7" CPC1.5/2 Tinned Bronze 1.5" - 2" 1" - 2.4" CPC2.5/3 Tinned Bronze 2.5" - 3" 2.25" - 3.5" CPC3.5/4 Tinned Bronze 3.5" - 4" 3.2" - 4.5" CPC5/6 Tinned Bronze 5" - 6" 4.75" - 6.63" • See Page 124 & 203 for more information. Listed 486 3, 4, 5, 6 - Ultraweld Connections Smokeless Exothermic Molds 9 - Lay-In Lug Part No. LI2/0142 Size 1-5/8" x 1-1/2" Part No. Weld Metal Fliter Required Handle BCF61.5016BSX US25 USSXFLR2 MH1 Material Electro-tin Plated Aluminum (6061-T6) VHO61SQMXSX US25 USSXFLR1 MH4 Accepts Conductors 2/0 to #14 AWG VA6BSX US45 USSXFLR2 MH1 Includes (2) 3/8" x 1" Hex Socket Set Screws SRG2016KSX US32 USSXFLR1 MH1 Requires 3/16" Hex Key (not included) Features Dual Rated, UL486B Listed • All Smokeless Molds Require USCONTROLLER. • See Page 276 for more information. • See Page 118 for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 245 Section 3 Communications Site Equipment Part No. Section 3.2.2 Data-Com Grounding & Bonding Equipment Listed 486 10 - GECLB Compression Lugs Part No. Cable Size O.C. Dim. B/T Holes Hardware Size Color Code Blue GECLB62A 6 5/8" 1/4" GECLB62C 6 1" 3/8" Blue GECLB22A 2 5/8" 1/4" Brown GECLB22C 2 1" 3/8" Brown GECLB1/02C 1/0 1" 3/8" Pink GECLB2/02C 2/0 1" 3/8" Black GECLB3/02C 3/0 1" 3/8" Orange GECLB4/02C 4/0 1" 3/8" Purple Listed 467 13 - Horizontal Rack Ground Bars & Kits • See Page 113 for more information. Listed 486 11 - Heavy Duty C-Taps Section 3 Communications Site Equipment Part No. Conductor Run Conductor Tap CT2248 #2 Stranded #2 Solid #4 Stranded #8 Solid CT2222 #2 Stranded #2 Solid #2 Stranded #2 Solid Part No. Bar Size Bar or Kit Bar RGBH14119.25 1/4" x 1" x 19-1/4" RGBHKIT14119.25 1/4" x 1" x 19-1/4" Kit RGBH14123.25 1/4" x 1" x 23-1/4" Bar RGBHKIT14123.25 1/4" x 1" x 23-1/4" Kit RGBH14135.25 1/4" x 1" x 35-1/4" Bar RGBHKIT14135.25 1/4" x 1" x 35-1/4" Kit • Bar includes splice plate. Kit includes splice plate, mounting hardware and ring terminals. • See Pages 66-67 for more information. • See Page 114 for more information. Listed 467 12 - Telecommunication Ground Bars & Kits Part No. Bar Size No. of 5/16" Hole Sets No. of 7/16" Hole Sets Bar or Kit GBI1426TGB 1/4" x 2" x 6" 2 2 Bar GBI1426TGBKT 1/4" x 2" x 6" 2 2 Kit Listed 467 14 - Vertical Rack Ground Bars & Kits GBI14212TGB 1/4" x 2" x 12" 6 3 Bar Part No. Bar Size Bar or Kit GBI14212TGBKT 1/4" x 2" x 12" 6 3 Kit RGBV145836A 1/4" x 5/8" x 36" Bar GBI14412TMGB 1/4" x 4" x 12" 12 6 Bar RGBVKIT145836A 1/4" x 5/8" x 36" Kit GBI14412TMGBKT 1/4" x 4" x 12" 12 6 Kit RGBV145872A 1/4" x 5/8" x 72" Bar GBI14420TMGB 1/4" x 4" x 20" 24 6 Bar RGBVKIT145872A 1/4" x 5/8" x 72" Kit GBI14420TMGBKT 1/4" x 4" x 20" 24 6 Kit • Kit includes lugs and hardware. • See Pages 62-65 for more information. 246 • Kit includes lug and all necessary hardware. • See Page 68 for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 3.2.2 Data-Com Grounding & Bonding Equipment L 16 - Rack Ground Jumper Kit 15 - Insulated Ground Jumpers & Kits Part No. Conductor Type Length No. of Holes Per Side Hole Size Jumper or Kit Part No. RGJ67G1082AKIT Conductor Type #6 AWG x 7 Strand THW Green GJ67G82A1/4 67G 8" 2 1/4" Jumper Conductor Length 9 ft. GJ67G82A1/4KIT 67G 8" 2 1/4" Kit GJ67G102A1/4 67G 10" 2 1/4" Jumper GJ67G102A1/4KIT 67G 10" 2 1/4" Kit GJ67G122A1/4 67G 12" 2 1/4" Jumper GJ67G122A1/4KIT 67G 12" 2 1/4" Kit No. of Holes 2 Hole Size 1/4" On Center Spacing 5/8" • Kit includes all necessary hardware. • #6 AWG x 7 Strand Green THW insulation. • Kit includes all necessary hardware. • See Pages 110 for more information. L B 17 - One Hole Unit Bonding Conductor Kits Part No. Conductor Type Length No. of Holes Per Side Hole Size A Hole Size B Approx. Each Wt. (lbs.) Box Qty. Approx. Box Wt. (lbs.) UBC61411/4KIT5 6MTWG/YS 14 1 1/4" 1/4" 1-1/2 5 7-1/2 UBC61411/410KIT5 6MTWG/YS 14 1 1/4" #10 1-1/2 5 7-1/2 UBC61811/4KIT5 6MTWG/YS 18 1 1/4" 1/4" 2-1/2 5 12-1/2 UBC61811/410KIT5 6MTWG/YS 18 1 1/4" #10 2-1/2 5 12-1/2 UBC63211/4KIT5 6MTWG/YS 32 1 1/4" 1/4" 3 5 15 UBC63211/410KIT5 6MTWG/YS 32 1 1/4" #10 3 5 15 UBC63811/410KIT5 6MTWG/YS 38 1 1/4" #10 3 5 15 • Conductor type is #6 MTW wire with Green insulation and yellow spiral stripe. • Kit includes 5 jumpers and 1 antioxidant (HAAJC1/2). 18 - Network Building Ground Tag Part No. Material Box Qty. Approx. Box Wt. (lbs.) GRNTAG607PK10 Plastic 10 1/2 • Dimensions are 2.125" x 3.75". • Yellow tag with green text. • Tag is UV Resistant. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 247 Section 3 Communications Site Equipment A Notes Section 3 Communications Site Equipment 248 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 4 Ground Testing Equipment Section 4 Ground Testing Equipment Index Description Page 4.1 4.2 4.3 An Introduction to Ground Testing by Megger® ................................... 250 Megger® Ground Testing Equipment ..................................................255 Megger® Earth/Ground Resistance & Leakage Current Clamp Testers ... 257 4.4 Harger Ground Test Kits ....................................................................259 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 249 Section 4.1 Section 4 Ground Testing Equipment An Introduction to Ground Testing by Megger® Before performing a ground test, it is advisable to develop a working familiarity with two important concepts: how the tester accomplishes the measurement and what the operator must do to assure a proper test. Choose the Proper Instruments The first consideration is helpful in the selection of an instrument and the fundamental application of the test. Ground tests are frequently attempted with a variety of ohmmeters that happen to be conveniently at hand. This practice is doubly damaging because it may result in an incorrect measurement that is accepted by the operator. Two-point measurement with a multimeter will give a loop resistance of the circuit that is defined by the arbitrary points of connection, and this will include in its path the soil between those points. But, so what? This is not necessarily an indication of the electrical condition that the ground electrode has established with the surrounding soil. Furthermore, the measurement itself can be made inaccurate by the influence of transient currents that travel in the soil from a variety of sources. Understand the Test To perform a ground test, a dedicated ground tester, not a generalized ohmmeter or multimeter, is requisite. The manner in which the ground tester uniquely accomplishes its purpose is diagrammed in the accompanying simplified schematic. Its operation is similar to, but in a sense opposite, that of the familiar Megger® Insulation Tester. of utility power, through the soil to the ground under test. It is only this current that contributes to the measurement, leaving interfering transients out. Likewise, the voltage probe enables measurement of the drop over the soil to its critical point of placement. Both circuits are completed by connection of a second pair of terminals (or a common in the case of three-terminal testers) to the ground under test. (See Figure 1.) Understand the Test Environment Providing the most applicable and highest quality tester, however, is only the first part of the operator’s responsibility. No ground tester can perform a successful test all by itself since a ground test is never routine. The operator’s knowledge and skill must always be an essential element of a proper test. The proper placement of the probes is critical and defies standardization of procedure. A degree of trial and error cannot be avoided, because the earth is not a defined circuit, like a piece of equipment. The experience and ability of the operator are valuable in reducing this process to an efficient level, and no instrument can substitute for this factor. The resistance environment with which the ground electrode is surrounded, whether it be a single rod or complex grid, is determined by a critical volume of soil. This volume may be thought of as an area of electrical field influence around the electrode. It has at the same time both a fixed nature, determined by soil type, structure of the electrode, electrical demands upon it and other factors, and a variable component, determined by transient factors like moisture and temperature. Put simply, this entire critical volume must be measured, for it is what influences the flow of fault current from the ground electrode into the earth. For the proper volume to be measured, probes must be sufficiently spaced. Only the operator’s knowledge can accomplish this placement properly and efficiently. Because soil conditions are never precisely the same, there is no set method to predict spacing in advance, and no instrument design can eliminate the operator. Space the Probes Properly If the potential probe is too close, measurements are taken within the electrode’s sphere of influence, and different readings would be obtained with other placements. Indeed, a quality tester will give an accurate measurement to that point, but it is not taking into account all the resistance that a fault current will meet. The instrument uses two precise measuring circuits (voltage and current), and combines the values through Ohm’s Law to give the desired measurement (resistance). The two test circuits are established through the soil by strategic placement of probes, attached via leads to their respective terminals. The current terminal, lead, and probe set up a test current of a unique, square wave frequency, apart from the harmonics 250 Figure 1: Simplified schematic of four-terminal instruments Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 4.1 With adequate spacing, however, the potential probe will make its measurement beyond the boundary of maximum resistance exerted by the field influence of the ground electrode, in an area where additional distance does not contribute significantly to the tested electrode’s resistance, and measurements will be reasonably stable. This uniformity of measurement will persist with increasing distance until the sphere of influence of the current probe is entered. This is the method that is referred to as Fall of Potential (also called the “three-point method,” in reference to the three points of soil contact established by the electrode under test and the two probes). It is the method described by IEEE Standard #81 as the recognized basis for earth testing in the U.S. (See Figure 4.) Conclusion Simplified methods have been developed from the full Fall of Potential concept, and their descriptions are readily available in the literature. These various methods take advantage of simplifications of the calculus associated with a typical Fall of Potential graph to provide quick and easy mathematical tests that will throw out the results of tests made with inadequate setups, and accept only those results that are accurate and reliable measurements. Section 4 Ground Testing Equipment This is what happens when shortcut two-point tests are made. (See Figure 2.) If the current probe is too close, its electrical field will overlap that of the ground electrode, and the potential probe will find itself making measurements in an electrical environment of conflicting influences. (See Figure 3.) Figure 2: Insufficient spacing of potential probe Figure 3: Insufficient spacing of current probe Familiarization is necessary for the proper conduct of earth tests, and with this familiarization, the knowledgeable operator can reduce trial and error, and indeed the work itself, to minimal levels. Figure 4: Correct probe spacing Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 251 Section 4.1 Section 4 Ground Testing Equipment TESTING LARGE SYSTEMS Large ground systems are an important part of the protection of the electricity supply network. They ensure that fault current will enable protective devices to operate correctly. A substation must have a low ground resistance to reduce excessive voltages developing during a fault which could endanger safety of nearby people or animals. In order to obtain a low enough value of ground resistance, ground systems may consist of an earth mat covering a large area or many interconnected rods. Suitable test techniques must be used for large systems to ensure that valid readings are obtained. This is unlike a small single electrode (i.e., a lightning conductor or domestic ground) which can be simple to test. Fall of Potential Testing For single electrode grounds, such as domestic grounds and lightning conductors, the influence on the surrounding soil is limited and current test spikes can be quite close (typically 30 to 60 ft.) to the electrode under test. It is usually quite easy to find a flat portion of the ground resistance curve which should be close to the resistance of the electrode. Testing several points or drawing up a curve will help the understanding of the area around the electrode. It is always best to check results by using a different direction or a longer distance to the test spikes. This will help to eliminate errors caused by nearby buried conductors and other parts of the electrical system interfering with the results. The Slope Method This method enables measurement of a large ground system without finding the flat portion of the characteristic curve. This can reduce the test distances and, in addition, the electrical center of the ground system is not required for measurement, few calculations are necessary and the result can easily be checked giving added confidence to the test. 252 The Slope Method involves taking three readings at 20%, 40% and 60% to the current spike distance. The differences between these readings are used to fit to a mathematical model of the resistance characteristic. The coefficient of slope, , is calculated from: = (R60 - R40) / (R R40 - R20) As with all ground testing, it is best to check the results by plotting the full characteristic and repeating the test using a different direction for the test spikes or a larger distance to the current electrode. Large Ground Systems The physically large areas used by ground systems such as those in substations and power stations result in large “resistance areas” and consequently large distances to the test spikes. This can typically give a value of resistance to earth of less than 0.5 Ω allowing a good path for the large prospective fault current. The distance to the current electrode should be ten times the maximum dimension of the ground system. For a single, 6 ft. long electrode this is not usually a problem with a remote test spike at 60 ft. However, this may be impractical for a substation with a 300 ft. square ground mat. A current electrode is required approximately 3,000 ft. from the site. In cases like these, a measuring technique such as the slope method can be used. This reduces the length of cable runs and is less likely to overlap with other local ground systems which may interfere with the result. Increase the Resolution The Megger® DET2/2 is ideal for measuring large ground systems including substation ground mats, power station grounding and communication systems. When measuring ground resistance of less than 1 , the 1 m resolution allows real readings to be made without instrument errors overwhelming the results. Using either the Fall of Potential Method or the Slope Method on large systems, means that small differences between low readings are required. The extra digit of resolution makes these variations more accurate and suitable for use with the reference tables commonly available in engineering manuals. Noise Interference High noise interference rejection allows ground resistance readings to be made even in the presence of induced noise. A small test signal has to be retrieved from a much larger total signal. To remove the effect of noise from a ground test, a frequency of 128 Hz is often used. This is close enough to line frequency to give a result that can be used to make calculations of ground fault current. This frequency avoids harmonics of the standard line frequencies to allow filtering of the test signal. A filter can then remove the 50 or 60 Hz interference from the total signal. Many ground testers can only reject noise of a single frequency. This may be acceptable in a laboratory but is inadequate for most real situations. Electrical networks contain noise consisting of the fundamental frequency of the supply and its harmonics plus high frequency noise from switching etc., and induced signals from other sources. In generic ground testers, this type of interference can cause significant measurement errors without alerting the user. Such instruments cannot reject the noise even though it is insufficient to trigger a high noise indicator. Sometimes electrical noise may be short term and testing can be delayed until the noise has decreased, for example, a passing train when testing a railway system. However, in most cases background noise cannot be removed and so a suitable instrument specification is required. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 The Megger® DET2/2 uses a sophisticated filtering system that can reject more noise than any other earth tester available. Test frequency adjustment and selectable levels of noise filtering also help to remove stray noise that could affect the reading. A high current range increases the test signal strength in comparison with the noise. In extreme cases it may still be necessary to carry out the test when the noise has decreased. However, the DET2/2 can keep going at higher resolutions long after other earth testers have given up. Conclusion The latest generation of digital ground testers greatly simplify the testing of electrical ground systems. However, care is still needed interpreting the results. Error indicators can alert the user to misconnected leads or conditions that may lead to an invalid reading but simply taking one reading is not sufficient to measure the resistance of any ground electrode. It is always best to repeat a ground test using a different direction or distance to verify the results. This may remove any errors from hidden differences in the soil and increase confidence in the results. LAZY SPIKE METHOD Certain field conditions such as asphalt preclude the use of driven ground rods when attempting to test a ground system. In the past, the operator would have been unable to make the required test. New technology has led to the development of the “lazy spike” method of ground testing, an approach that allows for effective testing even under these types of adverse conditions. Lazy spike takes advantage of the exceptional resistance tolerances built into the Megger® Ground Testers’ current and voltage circuits in order to provide the operator with a means of dealing with the oft-encountered problem of no available soil to make contact. The “spike” (contact probe) doesn’t have to break the surface in order to take a valid measurement. Suppose the test is being performed in a congested urban area, a sprawling parking lot, or an airport. Older-technology testers used to require fairly high voltages and currents in order to operate. Contact resistance with the surrounding soil posed a problem, and mandated a solidly driven probe. With recent technology, however, sensitivities have improved so that mere surface contact is frequently sufficient. And as could be expected, Megger models offer the best capabilities on the market. When making a measurement using the lazy spike method, simply lay the probes on the surface at the normal distances. Pouring water on the probes will improve the contact. Hook the leads to the probes and measure the resistance of the ground electrode under test. Now, suppose you have set up to test, say, lighting grounds on an expansive mall parking lot. There is no soil surface nearby, so the contact probes are laid on the surface and wetted down. Oops! The Megger Ground Tester’s convenient and indispensable warning indicators light, informing the operator that insufficient contact has been made. Is the opportunity lost? No! Simply substitute a coiled metal chain for the straight spike, clip on the lead, and wet down the area. Coiled metal chain provides an excellent surface contact for the conductance of electrical current, and even better, it can be infinitely varied. Just add more length, until contact resistance is brought within the tester’s already broad range, and the warning indicators extinguish. Proceed with the test! Megger’s top-of-the-line capabilities are amenable to the kind of variety and flexibility that will keep you operating. When selecting a ground tester, ensure that the resolution and accuracy are suitable for the application. Instrument errors can lead to unnecessary expense in the design or maintenance of ground systems or, worse still, unsafe installations. Use a Megger® DET2/2 if testing low values (<1 ), or in the presence of induced noise. A high level of noise filtering is required for accurate results in real life situations. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 253 Section 4 Ground Testing Equipment Section 4.1 Section 4.1 Section 4 Ground Testing Equipment SOIL RESISTIVITY TESTING (4 point method) The most common method utilized for measuring soil resistivity is the Four Point Method using the equally spaced Wenner Arrangement. This method is commonly referred to as the Four Pin Method. This method is the most accurate method in practice for measuring the average soil resistivity of large volumes of earth. This method utilizes a specialized ground test instrument that has a four-terminal arrangement. Small electrodes are driven into the earth, all at depth B and spaced (in a straight line) at equal distance intervals A. The test current (I) is passed between the two outer electrodes (C1 and C2) and the voltage (V) is measured between the two inner electrodes (P1 and P2). The instrument knowing the voltage and current calculates the resistance from Ohms law (V/I) and gives the resistance (R) in ohms. Four Point Method using Equally Spaced Pin Arrangement The average soil resistivity (ohm•cm) is calculated by the following formula where R is the resistance measured in ohms, (A) is the pin spacing expressed in centimeters and (B) is the depth that the pins are inserted into the soil also expressed in centimeters and π is the constant 3.1416. (A and B in cm) This soil resistivity () value is an indication of the average soil resistivity to a depth which is equal to the pin separation distance (A). If the condition whereby the pin separation distance (A) is more than 20 times the pin depth (B) then the formula for resistivity above can be simplified to the following: (A in cm) In practice pin separation distance A is measured in feet, so the following formula can be used to calculate the average soil resistivity when A is expressed in feet. The constant takes into account the conversion from feet to centimeters. (A in feet) 254 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 4.2 Section 4 Ground Testing Equipment Megger® Ground Testing Equipment High Sensitivity Ground Resistance Tester The Megger® DET2/2 remains the line leader with its remarkable 40 V tolerance feature and .001 resolution readings. In addition, the DET2/2 has matchless added capabilities that make it virtually undefeatable in field testing in the worst electrical environments. The features of the DET2/2 include an interference filter (on/off) and test current control (high/low). But above all, the test current frequency is adjustable in half-Hertz increments over the full range from 105 to 160 Hz. If soil transients are affecting the measurement, a display annunciator alerts the user. The operator need only dial to a different test frequency, away from the troublesome harmonic, while observing the annunciator disappear and the reading stabilize. The DET2/2 is ideal for testing complex systems such as encountered in larger substations or telecommunications grounding systems. When testing in extreme electrical environments around utility substations or heavy industrials, the extra capabilities of the DET2/2 will quickly prove indispensable. Part No. Range Resistance Power Source Display Wt. DET2/2 0.010 - 19.99 k Rechargeable Battery Digital 11 lbs. Testing Application Application Examples Resistivity Large, complex grounding systems; extreme ac interference voltage present Large substations; switchyard Yes Testing Instrument Requirements Type Highest accuracy and 4-terminal high p precise resolution required sensitivity • See page 259 for Ground Test Kits. Three Terminal Ground Resistance Tester The Three-Terminal Ground Resistance Tester is the economical choice for electrical contractors, plant electricians, telephone and CATV technicians making routine ground resistance tests on single electrodes and other simple grounding systems. The instrument is easy to use for quick measurement of resistances from 0.5 to 500 ohms. Designed for simplicity of use, the instrument is operated by a single three-position switch to read the measurement, check the probe resistance and turn the instrument off. Measurements are displayed directly in ohms; range changing, multipliers or calibration adjustments are not necessary. Part No. Range Resistance Power Source Display Wt. 250260 0.5 - 500 4C Batteries Analog 3 lbs. Testing Application Simple ground system Application Examples Pole grounds; residential wiring systems Resistivity No Testing Instrument Requirements Type High resolution 3-terminal required Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 255 Section 4.2 Section 4 Ground Testing Equipment Megger® Ground Testing Equipment DET4 Contractor Series DET4TR2 DET4TD2 Rechargeable battery Dry cell battery The four-terminal model adds soil resisitivity measurement to ground resistance and bonding. With this added function, the tester has full capability for all measurements necessary for location, design, installation, and maintenance of a grounding system. Features: • IP54 rated • 2, 3 and 4 point testing • Resistance measurement range to 200,000 Ω • Selectable 25 V or 50 V output • Simple one button operation • Hardwearing carry case • Delivered with FREE calibration certificate Kit includes: • Lead and stake kit All models have a rugged, field-ready case design that assures toughness and facilitates easy use. The large selector switch and LCD promote ease of operation and viewing, to reduce error and enhance efficiency in the field. Automatic indicators warn the operator of insufficient probe contact. The uniquely designed selector permits two-, three-, and four-terminal tests to be performed by selection alone. All models are rated IP54 against moisture and dirt penetration, making them a match for field weather and environmental conditions that would quickly render a lesser instrument out of service. They come provided with carrying case, leads and stakes, so as to be fully ready for field use upon purchase. A variety of extra leads are available to meet unusual field challenges. "Grounds" are considered normally "dead", when in fact they are often "live", a situation that invites accident and injury. These new instruments are provided with an additional 100 V check to enable the operator to verify safety before proceeding. For protection against arc flash/arc blast, the units are rated to IEC1010-1 CAT IV 100 V. Measurement range is from 0.01 to 20 k at 2% accuracy. Noise protection of 40 V peak-to-peak is the best on the market. Selection Guide DET4TR2 DET4TD2 • 2-wire Resistance • • 3-wire Resistance • • 4-wire Resistance • Resistance Range 0.01 to 2000 Ω 0.01 to 2000 Ω & Accuracy 2% ± 3 digits 2% ± 3 digits 0 to 100 V 0 to 100 V Earth Voltage Range Digital Display Digital 256 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Megger® Earth/Ground Resistance & Leakage Current Clamp Testers Part No. Description Approx. Each Wt. (lbs.) DET10C Clamp-On Ground Resistance Tester 1-1/2 DET20C Clamp-On Ground Resistance Tester 1-1/2 Description The Megger models DET10C and 20C measure earth/ ground resistance and current flow using clamp-on technology. The instruments induce a test current into the system without the need to disturb existing connections. Either unit is a useful addition to the more traditional methods of earth/ground resistance testing that may require disconnection and the use of stakes or ground rods. Simply clamp around the conductor or stake/rod and measure the resistance to ground fast and accurately. The DET10C and 20C can also be used to measure earth/ground resistance in multiple loop installations without disconnecting the earth or ground. This allows the user to perform the test quickly and easily in total safety, with the added convenience of having a single point of measurement to read the earth/ground resistance. Each instrument also provides a true RMS current measurement reading to better indicate potential measurement problems and provide a useful overview of the dynamics of the general earth/ground system. The units are rugged, compact and have configurable audible alarms. They also feature auto shutdown (which is also configurable), data storage and self calibration on power-up, and are supplied with a calibration loop – all contained in a rugged carry case. The DET20C also comes with a USB interface cable and is compatible with Megger Download Manager Software (included) allowing further analysis and storage of data. Application The DET10C and 20C have a variety of applications including: • Use to measure resistance and continuity of grounding loops around pads and buildings. • Use on multi-grounded systems without disconnecting the ground rod/stake under test. • Use to measure leakage current flowing to ground or circulating in ground systems. • Use on cell towers, RF transmitters and telecommunications sites. • Use to inspect and verify lightning protection systems. • Use on a variety of consumer installations, including pools, spas, etc. Features & Benefits • Easy and fast clamp-on operation. No need for cables or auxiliary rods/stakes. • Large LCD display screen that can be read in bright sunlight. • Measures ground resistance from 0.025 to 1550. • Direct reading of continuity and ground loop resistance. • Measures ground leakage or phase current from 0.2mA to 35A. • Large jaw opening to accommodate a variety of conductors. • Indication of high noise content that may affect readings. • Lightweight; only 750g (1.65lbs), yet exceptionally rugged for regular field use. • Hold function for difficult to reach installations. • Auto-off to save on battery power. • Configure high and low alarms with audible indication for fast field checks. • On board storage of test results (up to 8180 records). • Calibration check loop to insure proper operation. • Rugged, yet lightweight storage case contains complete testing kit. • USB interface for download of test data for later analysis (DET20C). Included Accessories: (1) Carrying case (DET10C & DET20C) (1) Calibration loop (DET10C & DET20C) (1) Battery (fitted) (DET10C & DET20C) (1) USB interface cable (DET20C) (1) Download Manager Software (DET20C) Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 257 Section 4 Ground Testing Equipment Section 4.3 Section 4.3 Section 4 Ground Testing Equipment Megger® Earth/Ground Resistance & Leakage Current Clamp Testers Specifications General Specifi p cations: Conductor size: Battery type: Display type: Range selection: Overload indication: Power consumption: Battery life: Auto power down: Sampling time: Operating temperature: Storage temperature: Operating humidity: Storage humidity: Dimensions: 35mm approx. 9V IEC 6 LR61 alkaline 4 digits 9999 counts LCD Automatic within function "OL" on display 40 mA 3000 measurements approx. 5 minutes approx. 0.5 seconds 0 to 50° C -20° C to 60° C Less than 85% RH Less than 75% RH 10.8" L x 3.9" W x 1.9" H 276mm L x 100mm W x 47mm H Data logging capacity DET10C: 116 records Data logging capacity DET20C: 8180 records The DET20C being used to test a facility ground. Electrical Specifi p cations: Range (2) 0.025 - 0.250 Ω 0.25 - 9.999 Ω 10 - 99.99 Ω 100 - 199.9 Ω 200 - 400 Ω 400 - 600 Ω 600 - 1500 Ω Resolution 0.002 Ω 0.02 Ω 0.04 Ω 0.4 Ω 2Ω 5Ω 20 Ω Accuracy (1) ± 1.5% ± 0.05 Ω ± 1.5% ± 0.1 Ω ± 2.0% ± 0.3 Ω ± 3.0% ± 1.0 Ω ± 5.0% ± 5 Ω ± 10% ± 10 Ω ± 20% (1) Loop resistance non-inductive, external field <50 A/m, external electrical field <1 V/m, conductor centered in jaws. (2) Resistance measurement frequency: 1.667 KHz Alarm Type High Alarm Low Alarm Range 0 - 1550 Ω 0 - 1550 Ω Leakage Current Range (3) 0.200 - 1.000 mA 1.00 - 10.00 mA 10.0 - 100.0 mA 100 - 1000 mA 0.20 - 35 A Resolution 1Ω 1Ω Resolution Accuracy 0.001 mA 0.01 mA 0.1 mA 1 mA 0.01 A ± 2.0% ± 0.05 mA ± 2.0% ± 0.03 mA ± 2.0% ± 0.3 mA ± 2.0% ± 3 mA ± 2.0% ± 0.03 A The DET20C being used to test a pole ground. (3) Auto range, 50/60Hz, true RMS to crest factor <3.5 258 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 4.4 Section 4 Ground Testing Equipment Harger Ground Test Kits Accessory test kits are designed for doing three point measurements on larger sites. Part No. Description Qty. Approx. Each Wt. (lbs.) GTKIT300 Test Kit with 300' long test leads & 12 spikes EA 20 GTKIT500 Test Kit with 500' long test leads & 12 spikes EA 25 GTKIT Includes: (2) 300' or 500' long test lead reels. Durable reel with leads made from #18 AWG (65/36) test lead wire. (12) Test spikes. Spikes are 24" long and made of steel with a dipped zinc ultra-seal finish. Part No. Description Qty. Approx. Each Wt. (lbs.) GRDTESTPIN 24" Ground Test Spike EA 1 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 259 Notes Section 4 Ground Testing Equipment 260 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5 Section 5 Ultraweld® Exothermic Connections Exothermic Connections Index Description Page 5.1 5.2 Connection Types .............................................................................262 Exothermic Processes .......................................................................272 5.3 5.4 5.5 Mold Numbering System ...................................................................275 Low Smoke Molds .............................................................................276 Connections: Cable to Cable .............................................................277 Cable to Ground Rod ...................................................282 Ground Rod to Ground Rod .......................................... 286 Cable to Steel Surface / Pipe ........................................ 287 Cable to Lug or Busbar ................................................297 Cable to Busbar ...........................................................299 Busbar to Busbar .........................................................302 Cable to Rebar ............................................................304 Cable to Rail ...............................................................310 5.6 5.7 5.8 Uni-Shots .........................................................................................312 Tinned Copper Lugs (Straight, Offset, Bent & Bent J) .......................... 314 Equipment Ground Plates, Molds & Assemblies ................................... 316 5.9 5.10 Aircraft Ground Receptacle ................................................................320 Flexible Gate Jumpers .......................................................................321 5.11 5.12 Materials, Tools & Accessories ...........................................................322 Technical Information .......................................................................333 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 261 Section 5.1 Connection Types Section 5 Ultraweld® Exothermic Connections 262 Connection Type Catalog Item Page Connection Type Catalog Item Page AD No BBVTVS No AH No BC No BA Yes BCB No BAU No BCE No BB Yes BCF No BBC No BCU No BBDEHS No BCX No BBDVS No BD Yes BBE No BDELVS No BBHTVS No BDERVS No BBT No BDW No BBTHS No BE Yes 300 BBUVS No BH Yes 300 302 302 299 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.1 Connection Types Catalog Item Page Connection Type Catalog Item Page BHBBVTD No BLDVS No BHEBHBT No BLHS No BHEBHT No BLLVS No BHEBVTD No BLRVS No BHEBVTT No BMB No BHEBVTU No BN No BHEXC No BO No BHFA No BP No BHFBHF No BS Yes 277 BHFBHT No BT Yes 303 BHFBHX No BTE No BHFBHXC No BU Yes BL No BUW No Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5 Ultraweld® Exothermic Connections Connection Type 301 263 Section 5.1 Connection Types Section 5 Ultraweld® Exothermic Connections 264 Connection Type Catalog Item Page Connection Type Catalog Item Page BV No CIHU No BVFBVF No CIVA No BVFBVFT No CIVD No BVFBVT No CIVDO No CAHD No CIVH No CACIHD No CIVL No CAHT No CIVR No CACIHT No CIVT No CAVA No CIVU No CACIVA No CS No CAVU No CT No CACIVU No DPRDT No CH No DPRDVT No Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.1 Connection Type Catalog Item Page Connection Type Catalog Item Page DPRT No EGPVBS No DX No FGRBS Yes 320 DX1C No FGRGD Yes 320 EGPBS No FGRGO Yes 320 EGPCB Yes 317 FGRIGD Yes 320 EGPCT Yes 317 FGRIGO Yes 320 EGPCVD No G11 Yes 312 EGPCVU No G21 Yes 312 EGPGRT No G31 Yes 312 EGPHB No G41 Yes 312 EGPID Yes 317 GASO No EGPIO Yes 317 GB No EGPSG No GCB No Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 265 Section 5 Ultraweld® Exothermic Connections Connection Types Section 5.1 Connection Types Section 5 Ultraweld® Exothermic Connections 266 Connection Type Catalog Item Page Connection Type Catalog Item Page GCBA No GHSD No GCD No GHSO No GCH No GHSRT No GCT No GHVSX No GCU No GLA No GCV No GLV No GD Yes GO Yes GE No GOC No GF Yes 283 GOT No GG Yes 286 GOXO No GGH No GOXX No GH No GP No GHLE No GPHSD No 282 284 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.1 Connection Types Catalog Item Page Connection Type Catalog Item Page GPT No GU No GRH90B No GUBV No GRHT No GUC No GROT No GV No GRS No GVSAS No GRST No GVSD No GRT No GVSO No GRXO No GVSP No GS Yes GVSS No GSC No HB Yes GSSD No HBCP No GT Yes HBUVS No GTC No HBVS No 285 286 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5 Ultraweld® Exothermic Connections Connection Type 287 267 Section 5.1 Connection Types Section 5 Ultraweld® Exothermic Connections 268 Connection Type Catalog Item Page Connection Type Catalog Item Page HCHP No HRV90B No HCLVS45 No HSVB No HCTVS45 No HSVC No HD Yes HT Yes HPHCX No HTCP No HRCT No HU Yes HRDHT No HVBB No HRH90B No HVBM No HRHCX No HVBT No HRPHT No LBJ Yes 298 HRT No LE Yes 297 HRV30TL No LU No HRV30TR No LV No 287 289 289 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.1 Connection Types Connection Type Catalog Item Page Connection Type Catalog Item Page PB Yes RATU No PD No RB Yes PHD No RCB No PRLE No RCD No PRPT No RCU No PS Yes 278 RE Yes PT Yes 278 RHCVT No PU No RMFPL No PV No RMFPLB No PVD No RMFPR No PVDD No RMFPRB No PVDU No RMFT No RATD No RMFTB No Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 305 306 269 Section 5 Ultraweld® Exothermic Connections 277 Section 5.1 Connection Types Section 5 Ultraweld® Exothermic Connections 270 Connection Type Catalog Item Page Connection Type Catalog Item Page RMVH Yes 310 VA Yes RMVL Yes 311 VACP No RMVR Yes 311 VBS No RMVLB No VCDVS45 No RMVRB No VCTVS45 No RO Yes VD Yes ROC No VDO No RP Yes 308 VH Yes RS Yes 309 VHO No RT Yes 279 VL Yes RUC No VLO No RVT No VR Yes SRG No VR45DT No 307 290 290 293 293 293 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.1 Connection Type Catalog Item Page VRCD No VUO No VRCT No XO Yes 280 VRCU No XX Yes 281 VRH90B No VRV45T No VRVCAD No VRVCAU No VSAU No VSHB No VSHBS No VT Yes VTO No VU Yes 295 295 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 271 Section 5 Ultraweld® Exothermic Connections Connection Types Section 5.2 Exothermic Process Exothermic Process The Exothermic Process is an effective and safe method of welding copper to copper or copper to steel for the purpose of producing permanent electrical connections. Exothermically welded connections are produced from the energy and molten copper metal liberated from an exothermic reaction between powdered copper oxide and aluminum. The exothermic reaction takes place at a theoretical temperature of 4600°F and as a result, molten copper alloy is Section 5 Ultraweld® Exothermic Connections created and used to melt the conductors and cast the finished connection. The exothermic reaction takes place in a semi-permanent graphite mold that will last 50 or more welds if properly cared for. The process is simple and easy to implement providing an on-site means to make welded electrical connections without requiring external power, equipment or the special training usually required for brazing and welding. The process will provide a finished connection that will never corrode, loosen or increase in resistance. The finished connection also provides an ampacity that exceeds that of the conductors being joined. UltraShot® (Drop-In) 272 NUWTube™ (Pour & Shoot) Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.2 Exothermic Process NUWTube Pour & Shoot Process Step 2: • Clean and dry conductors • Insert conductor into mold • Close handle clamp and lock mold Step 3: • Insert disk into mold Step 4: • Remove Clear plastic cap from NUWTube • Pour weld metal into mold Step 5: • Remove Orange cap from NUWTube • Pour 2/3 of the starting material on top of weld metal • Close lid • Sprinkle remaining starting powder in the lid's ignition pocket Step 6: • Ignite material located on top of the lid using a flint igniter (FLTIG) Step 7: • After the connection is complete, open the mold and remove the connection • Remove slag and clean mold before making the next connection Section 5 Ultraweld® Exothermic Connections Step 1: • Torch dry the mold before making the first connection Complete NUWTUBE connection Note: When exothermic welding, always wear proper clothing, safety glasses and gloves. Harger offers Ultraweld training. Please contact the factory for more information. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 273 Section 5.2 UltraShot® Exothermic Process UltraShot Drop-In Process Section 5 Ultraweld® Exothermic Connections Step 1: • Clean and dry conductors and mold • Insert conductors into mold Step 2: • Close handle clamp and lock mold • Insert UltraShot drop-in into mold Step 4: • Push and hold both igniter buttons at the same time Step 3: • Attach cord to UltraShot igniter Step 5: • Reaction is made • Open mold and remove connection • Remove slag before next connection A completed UltraShot connection Note: When exothermic welding, always wear proper clothing, safety glasses and gloves. Harger offers UltraShot training. Please contact the factory for more information. 274 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.3 Mold Numbering System Mold Numbering System The Part Number gives, in code, the complete information of the mold. • Type of connection, conductor size(s) and mold price key. • Some connection types have more than 2 characters. Section 5 Ultraweld® Exothermic Connections • Add suffix SX for Low Smoke molds. X X - X X X X X - SX Connection Type Code for Secondary Conductor Code for Primary Conductor RT 4/0 2/0 B Type Price Key B 4/0 Stranded Run GO 34 1/0 B Price Key B 3/4" Ground Type Rod Low Smoke Mold Price Key BS 2S B Type SRG 2016 K SX Type 2" x 0.016" Copper Strip Run & Tap Price Key K Low Smoke Price Key B Price Key B 3/0 Cable Type #2 Solid Conductor 1/0 Stranded Tap 2/0 Stranded Tap VA 3/0 V 3 B 3" Pipe Vertical Pipe FGRGO 34 4/0 F Type 3/4" Ground Rod Price Key F 4/0 Concentric Tap Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 275 Section 5.4 Low Smoke Molds Harger Lightning & Grounding offers a line of Low Smoke Ultraweld molds for indoor use or confined spaces. The process uses an integrated filter system along with a specially designed mold. Standard UltraShot weld metal is used in the special mold to produce a finished connection with minimal smoke emission. • To order Low Smoke Ultraweld molds, add the suffix "SX" to the desired mold part numbers. T Example: Ultraweld mold GD584/0B becomes GD584/0BSX Please Note: Molds using US150 weld metal & larger will change the mold price key. Example: Ultraweld mold RT4/04/0BSX becomes RT4/04/0CSX. See chart below. Section 5 Ultraweld® Exothermic Connections • The filter should be changed every connection to ensure the best performance. Price Key Changes for Low Smoke Mold Weld Metal Sizes US150 & Larger Low Smoke Mold Regular Mold Low Smoke Mold B C K D E F P Y Q Z USCONTROLLER Low Smoke Filters Filter Part No. Part No. USCONTROLLER Qty. Approx. Each Wt. (lbs.) EA 11 Mold Size USSXFLR1 A, L, M, & R USSXFLR2 B, E, K, P & Q USSXFLR3 C, D, F, Y & Z • Sold as 10 pack. 276 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 BS / PB Cable to Cable Listed 467 BS (Parallel Tap of Horizontal Cables) PB Connection Type Cable Size Tap Mold Part No. UltraShot NUWTUBE #6 #6 PB-66B US25 NUWTUBE25 #4 #8 Sol #6 Sol #6 #4 PB-48SB PB-46SB PB-46B PB-44B US32 US32 US32 US32 NUWTUBE32 NUWTUBE32 NUWTUBE32 NUWTUBE32 #2 Sol #2 Sol PB-2S2SB US65 NUWTUBE65 #2 #8 Sol #6 Sol #6 #4 #2 PB-28SB PB-26SB PB-26B PB-24B PB-22B US32 US32 US32 US45 US65 NUWTUBE32 NUWTUBE32 NUWTUBE32 NUWTUBE45 NUWTUBE65 1/0 #8 Sol #6 Sol #6 #4 #2 Sol #2 1/0 PB-1/08SB PB-1/06SB PB-1/06B PB-1/04B PB-1/02SB PB-1/02B PB-1/01/0B US45 US45 US45 US65 US65 US65 US90 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE90 2/0 #8 Sol #6 Sol #6 #4 #2 Sol #2 1/0 2/0 PB-2/08SB PB-2/06SB PB-2/06B PB-2/04B PB-2/02SB PB-2/02B PB-2/01/0B PB-2/02/0B US65 US65 US65 US65 US90 US90 US115 US115 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 4/0 #8 Sol #6 Sol #6 #4 #2 Sol #2 1/0 2/0 4/0 PB-4/08SB PB-4/06SB PB-4/06B PB-4/04B PB-4/02SB PB-4/02B PB-4/01/0B PB-4/02/0B PB-4/04/0B US90 US90 US90 US90 US115 US115 US115 US115 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM BS-4L BS-2SL BS-2L BS-1/0B BS-2/0B BS-3/0B BS-4/0B BS-25CMB BS-3CMB BS-35CMB BS-5CMB BS-75CMC BS-1MMC US25 US32 US32 US45 US65 US90 US90 US115 US115 US150 US200 US300 US400 NUWTUBE25 NUWTUBE32 NUWTUBE32 NUWTUBE45 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 2-NUWTUBE150 2-NUWTUBE200 Weld Metal Run (Butt End Splice of Horizontal Cables) BS Connection Type PB Listed 467 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 277 Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • Molds with Price Key "L" SOLD WITH HANDLES. • If Handles not required, add suffix "-X" after the Mold Part No. • Handles for "L" Price Key molds DO NOT INCLUDE Flint Igniters. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds FLTIG - Flint Igniter when Price Key is "L" Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush Section 5.5 Cable to Cable PS / PT Section 5 Ultraweld® Exothermic Connections Mold Information: • PS molds listed are for solid or concentric stranded copper conductors. • PT T molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • Molds with Price Key "L" & "M" SOLD WITH HANDLES. • If Handles not required, add suffix "-X" after the Mold Part No. • Handles for "L" & "M" Price Key molds DO NOT INCLUDE Flint Igniters. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds FLTIG - Flint Igniter when Price Key is "L" & "M" Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush PS PT Connection Type continued Cable Size Tap Mold Part No. UltraShot Ultraweld #2 Sol #2 Sol PT-2S2SB US65 NUWTUBE65 #2 #8 Sol #8 #6 Sol #6 #4 #2 Sol #2 PT-28SB PT-28B PT-26SB PT-26B PT-24B PT-22SB PT-22B US45 US45 US45 US45 US65 US65 US65 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE65 1/0 #8 Sol #8 #6 Sol #6 #4 #2 Sol #2 1/0 PT-1/08SB PT-1/08B PT-1/06SB PT-1/06B PT-1/04B PT-1/02SB PT-1/02B PT-1/01/0B US65 US65 US65 US65 US65 US65 US65 US90 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE90 2/0 #8 Sol #8 #6 Sol #6 #4 #2 Sol #2 1/0 2/0 PT-2/08SB PT-2/08B PT-2/06SB PT-2/06B PT-2/04B PT-2/02SB PT-2/02B PT-2/01/0B PT-2/02/0B US65 US65 US90 US90 US90 US90 US90 US115 US115 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 3/0 #8 Sol #8 #6 Sol #6 #4 #2 Sol #2 1/0 2/0 3/0 PT-3/08SB PT-3/08B PT-3/06SB PT-3/06B PT-3/04B PT-3/02SB PT-3/02B PT-3/01/0B PT-3/02/0B PT-3/03/0B US90 US90 US90 US90 US115 US115 US115 US115 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 4/0 #8 Sol #8 #6 Sol #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 PT-4/08SB PT-4/08B PT-4/06SB PT-4/06B PT-4/04B PT-4/02SB PT-4/02B PT-4/01/0B PT-4/02/0B PT-4/03/0B PT-4/04/0B US90 US90 US90 US90 US150 US150 US150 US150 US150 US200 US200 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 (Parallel Thru Splice of Horizontal Cables) PS Connection Type Cable Size Run Tap Mold Part No. #8 Sol #8 #6 Sol #6 #4 Sol #4 #2 Sol #8 Sol #8 #6 Sol #6 #4 Sol #4 #2 Sol PS-8S8SL PS-88L PS-6S6SL PS-66L PS-4S4SM PS-44M PS-2S2SM Weld Metal UltraShot NUWTUBE US25 US25 US25 US25 US32 US32 US45 NUWTUBE25 NUWTUBE25 NUWTUBE25 NUWTUBE25 NUWTUBE32 NUWTUBE32 NUWTUBE45 PT (Parallel Thru Splice of Horizontal Cables, Tap Conductor Over Run) Listed 467 PT Connection Type Cable Size Run Tap Weld Metal Mold Part No. UltraShot NUWTUBE #6 #6 PT-66B US25 NUWTUBE25 #4 #8 Sol #8 #6 Sol #6 #4 PT-48SB PT-48B PT-46SB PT-46B PT-44B US32 US32 US32 US32 US32 NUWTUBE32 NUWTUBE32 NUWTUBE32 NUWTUBE32 NUWTUBE32 278 Weld Metal Run Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 RT Cable to Cable Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush Listed 467 Run Tap Mold Part No. RT Connection Type continued Weld Metal UltraShot NUWTUBE Cable Size Tap Mold Part No. UltraShot NUWTUBE 300 MCM #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM RT-3CM2B RT-3CM1/0B RT-3CM2/0B RT-3CM3/0B RT-3CM4/0B RT-3CM25CMB RT-3CM3CMB US90 US90 US90 US150 US150 US150 US200 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 350 MCM #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM RT-35CM2B RT-35CM1/0B RT-35CM2/0B RT-35CM3/0B RT-35CM4/0B RT-35CM25CMB RT-35CM3CMB RT-35CM35CMB US90 US90 US90 US150 US150 US200 US200 US200 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE200 500 MCM #2 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM RT-5CM2B RT-5CM1/0B RT-5CM2/0B RT-5CM4/0B RT-5CM25CMB RT-5CM3CMB RT-5CM35CMB RT-5CM5CMB US90 US90 US90 US150 US200 US200 US200 US300 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE200 2-NUWTUBE150 RT-75CM1/0B RT-75CM2/0B RT-75CM4/0B RT-75CM25CMB RT-75CM3CMB RT-75CM35CMB RT-75CM5CMC RT-75CM75CMC US150 US150 US150 US200 US200 US250 US400 US500 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 2-NUWTUBE250 RT-1MM1/0B RT-1MM2/0B RT-1MM4/0B RT-1MM25CMB RT-1MM3CMB RT-1MM35CMB RT-1MM5CMC RT-1MM75CMC RT-1MM1MMC US150 US150 US150 US200 US200 US250 US400 US500 US500 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 2-NUWTUBE250 2-NUWTUBE250 #6 #6 RT-66B US32 NUWTUBE32 #4 #4 RT-44B US32 NUWTUBE32 #2 Sol #2 Sol RT-2S2SB US45 NUWTUBE45 #2 #6 #4 #2 Sol #2 RT-26B RT-24B RT-22SB RT-22B US45 US45 US45 US45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 1/0 #6 #4 #2 Sol #2 1/0 RT-1/06B RT-1/04B RT-1/02SB RT-1/02B RT-1/01/0B US45 US45 US45 US45 US90 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 2/0 #6 #4 #2 Sol #2 1/0 2/0 RT-2/06B RT-2/04B RT-2/02SB RT-2/02B RT-2/01/0B RT-2/02/0B US45 US45 US45 US45 US90 US90 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE90 3/0 #6 #4 #2 Sol #2 1/0 2/0 3/0 RT-3/06B RT-3/04B RT-3/02SB RT-3/02B RT-3/01/0B RT-3/02/0B RT-3/03/0B US45 US45 US45 US45 US90 US90 US115 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE90 NUWTUBE115 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RT-4/06B RT-4/04B RT-4/02SB RT-4/02B RT-4/01/0B RT-4/02/0B RT-4/03/0B RT-4/04/0B US90 US90 US90 US90 US90 US90 US115 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE150 750 MCM 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM #2 1/0 2/0 3/0 4/0 250 MCM RT-25CM2B RT-25CM1/0B RT-25CM2/0B RT-25CM3/0B RT-25CM4/0B RT-25CM25CMB US90 US90 US90 US150 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE150 NUWTUBE150 NUWTUBE150 1000 MCM 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM 4/0 250 MCM Weld Metal Run Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 279 Section 5 Ultraweld® Exothermic Connections RT Connection Type Cable Size RT (Tee of Horizontal Run & Tap Cables) Section 5.5 Cable to Cable XO Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" & "Q" Price Key Molds MH2 - Handle for "Z" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush XO (Cross of Horizontal Cables, Lapped & Not Cut) Listed 467 Cost Effective 2-Piece Design XO Connection Type Cable Size XO Connection Type continued Weld Metal Run Tap Mold Part No. UltraShot NUWTUBE #6 #6 XO-66B US45 NUWTUBE45 #4 #4 XO-44B US65 NUWTUBE65 #2 Sol #2 Sol XO-2S2SB US90 NUWTUBE90 #2 #4 #2 XO-24B XO-22B US65 US90 NUWTUBE65 NUWTUBE90 1/0 #4 #2 1/0 XO-1/04Q XO-1/02Q XO-1/01/0Q US115 US115 US150 NUWTUBE115 NUWTUBE115 NUWTUBE150 2/0 #2 1/0 2/0 XO-2/02Q XO-2/01/0Q XO-2/02/0Q US150 US200 US200 NUWTUBE150 NUWTUBE200 NUWTUBE200 3/0 #2 1/0 2/0 3/0 XO-3/02Q XO-3/01/0Q XO-3/02/0Q XO-3/03/0Q US150 US200 US200 US250 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 4/0 #2 1/0 2/0 3/0 4/0 XO-4/02Q XO-4/01/0Q XO-4/02/0Q XO-4/03/0Q XO-4/04/0Q US150 US200 US200 US250 US250 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 NUWTUBE250 280 Cable Size Weld Metal Run Tap Mold Part No. UltraShot NUWTUBE 250 MCM #2 1/0 2/0 3/0 4/0 250 MCM XO-25CM2Q XO-25CM1/0Q XO-25CM2/0Q XO-25CM3/0Q XO-25CM4/0Q XO-25CM25CMQ US150 US250 US250 US300 US300 US300 NUWTUBE150 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE150 2-NUWTUBE150 300 MCM #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM XO-3CM2Q XO-3CM1/0Q XO-3CM2/0Q XO-3CM3/0Q XO-3CM4/0Q XO-3CM25CMZ XO-3CM3CMZ US150 US250 US250 US300 US300 US400 US400 NUWTUBE150 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE200 350 MCM #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM XO-35CM2Q XO-35CM1/0Q XO-35CM2/0Q XO-35CM3/0Z XO-35CM4/0Z XO-35CM25CMZ XO-35CM3CMZ XO-35CM35CMZ US200 US250 US300 US400 US400 US500 US500 US500 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE200 2-NUWTUBE250 2-NUWTUBE250 2-NUWTUBE250 500 MCM #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM XO-5CM2Q XO-5CM1/0Q XO-5CM2/0Z XO-5CM3/0Z XO-5CM4/0Z XO-5CM25CMZ XO-5CM3CMZ XO-5CM35CMZ XO-5CM5CMZ US250 US300 US400 US500 US500 US500 US750 US750 US750 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE250 2-NUWTUBE250 2-NUWTUBE250 3-NUWTUBE250 3-NUWTUBE250 3-NUWTUBE250 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 XX Cable to Cable Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush XX (Cross of Horizontal Cables, Tap Cable Cut, Cables in Same Plane) XX Connection Type Cable Size XX Connection Type continued Weld Metal Run Tap Mold Part No. UltraShot NUWTUBE #6 #6 XX-66B US32 NUWTUBE32 #4 #4 XX-44B US45 NUWTUBE45 #2 Sol #2 Sol XX-2S2SB US65 NUWTUBE65 #2 #4 #2 XX-24B XX-22B US65 US65 NUWTUBE65 NUWTUBE65 1/0 #4 #2 1/0 XX-1/04B XX-1/02B XX-1/01/0B US90 US90 US90 NUWTUBE90 NUWTUBE90 NUWTUBE90 2/0 #2 1/0 2/0 XX-2/02B XX-2/01/0B XX-2/02/0B US115 US115 US115 NUWTUBE115 NUWTUBE115 NUWTUBE115 3/0 #2 1/0 2/0 3/0 XX-3/02B XX-3/01/0B XX-3/02/0B XX-3/03/0B US115 US115 US150 US150 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 4/0 #2 1/0 2/0 3/0 4/0 XX-4/02B XX-4/01/0B XX-4/02/0B XX-4/03/0B XX-4/04/0B US115 US150 US150 US200 US200 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 250 MCM #2 1/0 2/0 3/0 4/0 250 MCM XX-25CM2B XX-25CM1/0B XX-25CM2/0B XX-25CM3/0B XX-25CM4/0B XX-25CM25CMB US115 US150 US150 US200 US200 US200 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE200 Cable Size Weld Metal Run Tap Mold Part No. UltraShot NUWTUBE 300 MCM #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM XX-3CM2B XX-3CM1/0B XX-3CM2/0B XX-3CM3/0B XX-3CM4/0B XX-3CM25CMB XX-3CM3CMB US115 US150 US150 US200 US200 US250 US250 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 NUWTUBE250 350 MCM #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM XX-35CM2B XX-35CM1/0B XX-35CM2/0B XX-35CM3/0B XX-35CM4/0B XX-35CM25CMB XX-35CM3CMB XX-35CM35CMB US150 US200 US200 US200 US200 US250 US250 US250 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE250 NUWTUBE250 NUWTUBE250 500 MCM #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM XX-5CM2B XX-5CM1/0B XX-5CM2/0B XX-5CM3/0C XX-5CM4/0C XX-5CM25CMC XX-5CM3CMC XX-5CM35CMC XX-5CM5CMC US200 US250 US250 US300 US300 US300 US400 US400 US500 NUWTUBE200 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE150 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE200 2-NUWTUBE250 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 281 Section 5 Ultraweld® Exothermic Connections Listed 467 Section 5.5 Cable to Ground Rod GD Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Molds listed are for tappered ground rods. For threaded sectional rods, add suffix "S" after the ground rod number. i.e. 58S = 5/8" sectional ground rod. • Molds with Price Key "L" SOLD WITH HANDLES. • If Handles not required, add suffix "-X" after the Mold Part No. • Handles for "L" Price Key Molds DO NOT INCLUDE Flint Igniters. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds FLTIG - Flint Igniter when Price Key is "L" Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush GD Connection Type GD (Single Cable Dead Ended to Top of Ground Rod) GD Connection Type continued Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 1/2" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM GD-126L GD-124L GD-122SB GD-122B GD-121/0B GD-122/0B GD-123/0B GD-124/0B GD-1225CMB GD-123CMB US25 US25 US65 US65 US90 US90 US90 US90 US90 US90 NUWTUBE25 NUWTUBE25 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM GD-586L GD-584L GD-582SB GD-582B GD-581/0B GD-582/0B GD-583/0B GD-584/0B GD-5825CMB GD-583CMB GD-5835CMB GD-585CMB US32 US32 US65 US65 US90 US90 US90 US90 US90 US115 US115 US150 NUWTUBE32 NUWTUBE32 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 5/8" Listed 467 Weld Metal Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 3/4" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM GD-346L GD-344L GD-342SB GD-342B GD-341/0B GD-342/0B GD-343/0B GD-344/0B GD-3425CMB GD-343CMB GD-3435CMB GD-345CMB GD-3475CMB US32 US45 US90 US90 US90 US90 US90 US90 US90 US115 US115 US150 US250 NUWTUBE32 NUWTUBE45 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE250 1" 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM GD-101/0B GD-102/0B GD-103/0B GD-104/0B GD-1025CMB GD-103CMB GD-1035CMB GD-105CMB GD-1075CMB GD-101MMC US150 US150 US150 US150 US150 US200 US200 US200 US250 US300 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 Weld Metal NOTES: • Molds listed are for copper-clad steel ground rods. • For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S" to ground rod size. See chart on page 335 for details. 282 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 GF Cable to Ground Rod Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Molds listed are for tappered ground rods. For threaded sectional rods, add suffix "S" after the ground rod number. i.e. 58S = 5/8" sectional ground rod. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "K" Price Ke y Molds MH2 - Handle for "D" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush GF GF Connection Type GF Connection Type continued Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 1/2" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 GF-126K GF-124K GF-122SK GF-122K GF-121/0K GF-122/0K GF-123/0K GF-124/0K US90 US115 US115 US115 US150 US200 US250 US250 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE250 NUWTUBE250 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM GF-586K GF-584K GF-582SK GF-582K GF-581/0K GF-582/0K GF-583/0D GF-584/0D GF-5825CMD GF-583CMD GF-5835CMD US90 US115 US150 US150 US200 US250 US300 US300 US400 US500 US500 NUWTUBE90 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE250 2-NUWTUBE250 5/8" Weld Metal Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 3/4" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM GF-346K GF-344K GF-342SK GF-342K GF-341/0K GF-342/0K GF-343/0D GF-344/0D GF-3425CMD GF-343CMD GF-3435CMD US90 US115 US150 US150 US200 US250 US300 US300 US400 US500 US500 NUWTUBE90 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE250 2-NUWTUBE250 1" #4 #2 1/0 2/0 3/0 4/0 250 MCM GF-104K GF-102K GF-101/0K GF-102/0D GF-103/0D GF-104/0D GF-1025CMD US150 US200 US250 US300 US400 US400 US500 NUWTUBE150 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE200 2-NUWTUBE250 Weld Metal NOTES: • Molds listed are for copper-clad steel ground rods. • For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S" to ground rod size. See chart on page 335 for details. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 283 Section 5 Ultraweld® Exothermic Connections (Parallel Thru Horizontal Cables (Tap Over Run) to Top of Ground Rod) Section 5.5 Cable to Ground Rod GO Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Molds listed are for tappered ground rods. For threaded sectional rods, add suffix "S" after the ground rod number. i.e. 58S = 5/8" sectional ground rod. • Molds with Price Key "L" and "M" SOLD WITH HANDLES. • Handles for "L" and "M" Price Key Molds DO NOT INCLUDE Flint Igniters. • If Handles not required, add suffix "-X" after the Mold Part No. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds FLTIG - Flint Igniter when Price Key is "L" or "M" Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush GO Connection Type GO (Horizontal Thru Cable to Top of Ground Rod) GO Connection Type continued Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 1/2" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM GO-126L GO-124L GO-122SB GO-122B GO-121/0B GO-122/0B GO-123/0B GO-124/0B GO-1225CMB GO-123CMB US32 US32 US90 US90 US90 US90 US115 US115 US150 US200 NUWTUBE32 NUWTUBE32 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM GO-586L GO-584L GO-582SB GO-582B GO-581/0B GO-582/0B GO-583/0B GO-584/0B GO-5825CMB GO-583CMB GO-5835CMB GO-585CMB US32 US32 US90 US90 US90 US115 US115 US115 US150 US200 US200 US250 NUWTUBE32 NUWTUBE32 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 5/8" Listed 467 Weld Metal Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 3/4" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM GO-346L GO-344M GO-342SB GO-342B GO-341/0B GO-342/0B GO-343/0B GO-344/0B GO-3425CMB GO-343CMB GO-3435CMB GO-345CMB GO-3475CMC US45 US65 US90 US90 US115 US115 US115 US115 US150 US200 US200 US250 US400 NUWTUBE45 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 1" 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM GO-101/0B GO-102/0B GO-103/0B GO-104/0B GO-1025CMB GO-103CMB GO-1035CMB GO-105CMB GO-1075CMC GO-101MMC US150 US150 US150 US150 US200 US200 US200 US250 US400 US500 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 2-NUWTUBE250 Weld Metal NOTES: • Molds listed are for copper-clad steel ground rods. • For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S" to ground rod size. See chart on page 335 for details. 284 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 GS Cable to Ground Rod GS (Horizontal Thru Cable to Side of Ground Rod) Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • If Frame not required, add suffix "-X" after the Mold Part No. • Handles for "R" Price Key Molds DO NOT INCLUDE Flint Igniters. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "P" Price Key Molds MH2 - Handle for "Y" Price Key Molds MH4 - Handle for "R" Price Key Molds FLTIG - Flint Igniter when Price Key is "R" Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush Cost Effective 2-Piece Design GS Connection Type GS Connection Type continued Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 1/2" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM GS-126R GS-124R GS-122SR GS-122R GS-121/0P GS-122/0P GS-123/0P GS-124/0P GS-1225CMP US65 US65 US65 US65 US115 US115 US150 US150 US150 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE150 5/8" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 500 MCM GS-586R GS-584R GS-582SR GS-582R GS-581/0P GS-582/0P GS-583/0P GS-584/0P GS-5825CMP GS-585CMY US65 US65 US65 US65 US115 US115 US150 US150 US150 US400 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE150 2-NUWTUBE200 Weld Metal Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 3/4" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 500 MCM GS-346R GS-344R GS-342SR GS-342R GS-341/0P GS-342/0P GS-343/0P GS-344/0P GS-3425CMP GS-345CMY US65 US65 US65 US65 US115 US115 US150 US150 US200 US500 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 2-NUWTUBE250 Weld Metal NOTES: • Molds listed are for copper-clad steel ground rods. • For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S" to ground rod size. See chart on page 335 for details. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 285 Section 5.5 Cable to Ground Rod GT Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Molds listed are for tappered ground rods. For threaded sectional rods, add suffix "S" after the ground rod number. i.e. 58S = 5/8" sectional ground rod. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "K" Price Key Molds MH2 - Handle for "D" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush Section 5 Ultraweld® Exothermic Connections GT Connection Type GT (Horizontal Thru Cable Plus Tap Cable to Top of Ground Rod) GT Connection Type continued Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 5/8" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM GT-586K GT-584K GT-582SK GT-582K GT-581/0K GT-582/0K GT-583/0K GT-584/0K GT-5825CMD US90 US90 US115 US115 US150 US200 US250 US250 US300 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 Weld Metal Ground Rod Size Cable Size Mold Part No. UltraShot NUWTUBE 3/4" #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM GT-346K GT-344K GT-342SK GT-342K GT-341/0K GT-342/0K GT-343/0K GT-344/0K GT-3425CMD GT-343CMD GT-3435CMD US90 US90 US115 US115 US150 US200 US250 US250 US300 US400 US400 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE200 Weld Metal Ground Rod to Ground Rod Mold Information: • Molds listed are for tappered ground rods. For threaded sectional rods, add suffix "S" after the ground rod number. i.e. 58S = 5/8" sectional ground rod. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds GRCC - Ground Rod and Cable Clamp. See page 332 for details. Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush GG GG Connection Type Heavy Duty Mold Ground Rod Size Mold Part No. UltraShot NUWTUBE 1/2" 5/8" 3/4" GG-12B GG-58C GG-34C US250 US300 US400 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE200 Weld Metel GG (Butt Splice of Vertical Ground Rods) NOTES: • Molds listed are for copper-clad steel ground rods. • For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S" to ground rod size. See chart on page 335 for details. 286 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 HB / HD Cable to Steel Surface Mold Information: • HB mold cable is offf the steel surface. • HD mold cable is on the steel surface. • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Molds with Price Key "A" SOLD WITH FRAME. • If Frame not required, add suffix "-X" after the Mold Part No. • Frame for "A" Price Key Molds DO NOT INCLUDE Flint Igniters. • Price Key is the Bold Letterr in the Mold Part No. • For HB mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds FLTIG - Flint Igniter when Price Key is "A" Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush UMHDKIT - Hold Down Kit UMMHDA - Hold Down Kit when Price Key is "A" Listed 467 HD Connection Type HB Listed 467 (Horizontal Cable to Horizontal Flat Steel Surface, OFF Surface) Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 Sol #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM HD-6SA HD-6A HD-4A HD-2SA HD-2A HD-1/0B HD-2/0B HD-3/0B HD-4/0B HD-25CMB HD-3CMB HD-35CMB HD-5CMB HD-75CMC HD-1MMC US45 US45 US45 US45 US45 US90 US90 US115 US115 US115 US150 US200 US200 US300 US400 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE200 2-NUWTUBE150 2-NUWTUBE200 NOTE: • For HD mold, may need Mold Sealer (MLDSLR, see page 326) on conductors 1/0 and larger. HB Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM HB-6B HB-2SB HB-2B HB-1/0B HB-2/0B HB-3/0B HB-4/0B HB-25CMB HB-3CMB HB-35CMB HB-5CMB HB-75CMC HB-1MMC US65 US65 US65 US90 US90 US115 US115 US115 US150 US200 US200 US300 US400 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE200 2-NUWTUBE150 2-NUWTUBE200 UMHDKIT UMMHDA Patented UMHDKIT with Mold & Handle Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 287 Section 5 Ultraweld® Exothermic Connections HD (Horizontal Cable to Horizontal Flat Steel Surface, ON Surface) Section 5.5 Cable to Steel Surface / Pipe Section 5 Ultraweld® Exothermic Connections Mold Information: • HB mold cable is offf the pipe surface. • HD mold cable is on the pipe surface. • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Molds with Price Key "A" SOLD WITH FRAME. • Molds with Price Key "A" do not use a handle. • Frame for "A" Price Key Molds DO NOT INCLUDE Flint Igniters. • Price Key is the Bold Letterr in the Mold Part No. • For HB mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds FLTIG - Flint Igniter when Price Key is "A" Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush UMHDKIT - Hold Down Kit OR CSKITHP - Chain Support Kit for Horizontal Pipe UMMHDA - Hold Down Kit when Price Key is "A" HB / HD Listed 467 HD (Horizontal Cable to Top of Horizontal Steel Pipe, ON Surface) HD (Pipe) Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM HD-6**A HD-4**A HD-2S**A HD-2**A HD-1/0**B HD-2/0**B HD-3/0**B HD-4/0**B HD-25CM**B US45 US45 US45 US45 US90 US90 US115 US115 US115 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 **Add Pipe Size to Mold Part No. See chart to the left. CABLE TO HORIZONTAL STEEL PIPE (HB & HD) Use Mold Part No. with Pipe Size (**) Indicator Cable Nominal Pipe Size Pipe Size Indicator #1 and Smaller 12" and Smaller 14" and Larger Nominal Pipe Size◊ None 1/0 thru 250 28" and Smaller 30" and Larger Nominal Pipe Size◊ None Listed 467 Example: #1/0 cable to 2-1/2" pipe = HB-1/02.5B ◊ HB See page 335 for pipe sizes. (Horizontal Cable to Top of Horizontal Steel Pipe, OFF Surface) HB (Pipe) Connection Type Patented UMHDKIT CSKITHP Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE 1/0 2/0 3/0 4/0 250 MCM HB-1/0**B HB-2/0**B HB-3/0**B HB-4/0**B HB-25CM**B US90 US90 US115 US115 US115 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 **Add Pipe Size to Mold Part No. See chart to the left. UMMHDA 288 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 Cable to Steel Surface Mold Information: • HT T mold cable is on the steel surface. • HU mold cable is offf the steel surface. • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Molds with Price Key "A" SOLD WITH FRAME. • If Frame not required, add suffix "-X" after the Mold Part No. • Price Key is the Bold Letterr in the Mold Part No. • For HU mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds FLTIG - Flint Igniter when price key is "A" Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush UMHDKIT - Hold Down Kit UMMHDA - Hold Down Kit when Price Key is "A" HU (Horizontal Thru Cable to Horizontal Flat Steel Surface, OFF Surface) HU Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM HU-1/0B HU-2/0B HU-3/0B HU-4/0B HU-25CMB HU-3CMB HU-35CMB HU-5CMC US90 US115 US115 US150 US150 US200 US250 US300 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 HT (Horizontal Thru Cable to Horizontal Flat Steel Surface, ON Surface) HT Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM HT-6A HT-4A HT-2SA HT-2A HT-1/0B HT-2/0B HT-3/0B HT-4/0B HT-25CMB HT-3CMB HT-35CMB HT-5CMC US45 US45 US45 US45 US90 US115 US115 US150 US150 US200 US200 US300 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 2-NUWTUBE150 UMHDKIT Patented UMHDKIT with Mold & Handle UMMHDA Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 289 Section 5 Ultraweld® Exothermic Connections HT / HU Section 5.5 Cable to Steel Surface VA / VD Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For VA A mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" and "K" Price Key Molds MH2 - Handle for "C" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush MSKIT - Magnetic Support Kit VD (Vertical Downward Cable to Vertical Flat Steel Surface) VD Connection Type Listed 467 VA (Cable Down at 45° to Vertical Flat Steel Surface) Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM VD-6B VD-4B VD-2SB VD-2B VD-1/0B VD-2/0B VD-3/0B VD-4/0B VD-25CMB VD-3CMB VD-35CMB VD-5CMK US45 US65 US65 US65 US115 US115 US150 US150 US200 US200 US250 US300 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 VA Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM VA-6B VA-4B VA-2SB VA-2B VA-1/0B VA-2/0B VA-3/0B VA-4/0B VA-25CMB VA-3CMB VA-35CMB VA-5CMB VA-75CMC VA-1MMC US45 US45 US45 US45 US90 US90 US115 US115 US115 US150 US200 US200 US300 US400 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE200 2-NUWTUBE150 2-NUWTUBE200 Patented MSKIT with Mold Handle MSKIT 290 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 Cable to Steel Surface / Pipe Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: CSH1 - Chain Support Handle clamp for "B" Price Key Molds OR MH1 - Mold Handle for "B" Price Key Molds AND CSKIT - Chain Support Kit Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush VA (Cable Down at 45° to Side of Vertical or Horizontal Steel Pipe) Listed 467 VA (Pipe) Connection Type (Range Taking) Weld Metal Cable Size Nominal Pipe Size Mold Part No. UltraShot NUWTUBE #6 1-1/2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger VA-6V1.25X4B VA-6V4X6B VA-6V6X10B VA-6V12X30B VA-6B US45 US45 US45 US45 US45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 #4 1-1/2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger VA-4V1.5X4B VA-4V4X6B VA-4V6X10B VA-4V12X30B VA-4B US45 US45 US45 US45 US45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 #2 Sol 1/2" to 1" Pipe 1-1/2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger VA-2SV.5X1B VA-2SV1.5X4B VA-2SV4X6B VA-2SV6X10B VA-2SV12X30B VA-2SB US45 US45 US45 US45 US45 US45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 #2 1-1/2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger VA-2V1.5X4B VA-2V4X6B VA-2V6X10B VA-2V12X30B VA-2B US45 US45 US45 US45 US45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 Weld Metal Cable Size Nominal Pipe Size Mold Part No. UltraShot NUWTUBE 1/0 2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger VA-1/0V2X4B VA-1/0V4X6B VA-1/0V6X10B VA-1/0V12X30B VA-1/0B US90 US90 US90 US90 US90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 2/0 2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger VA-2/0V2X4B VA-2/0V4X6B VA-2/0V6X10B VA-2/0V12X30B VA-2/0B US90 US90 US90 US90 US90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 3/0 2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger VA-3/0V2X4B VA-3/0V4X6B VA-3/0V6X10B VA-3/0V12X30B VA-3/0B US115 US115 US115 US115 US115 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE115 4/0 2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger VA-4/0V2X4B VA-4/0V4X6B VA-4/0V6X10B VA-4/0V12X30B VA-4/0B US115 US115 US115 US115 US115 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE115 VA (Pipe) Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 VA-6**B VA-4**B VA-2S**B VA-2**B VA-1/0**B VA-2/0**B VA-3/0**B VA-4/0**B US45 US45 US45 US45 US90 US90 US115 US115 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 **Add Horizontal or Vertical Pipe Orientation and Pipe Size Indicator. See chart to the right. CABLE TO VERTICAL STEEL PIPE Use Mold Part No.; add "V" with Pipe Size (**) Indicator Cable Nominal Pipe Size Pipe Size Indicator #4 thru 250 30" and Smaller 32" and Larger Nominal Pipe Size◊ None Example: #2 cable to 2-1/2" pipe = VA-2V2.5B CABLE TO HORIZONTAL STEEL PIPE Use Mold Part No.; add "H" and Pipe Size (**) Indicator Example: #2/0 cable to 6" pipe = VA-2/0H6B ◊ See page 335 for pipe sizes. NOTE: Thin walled pipe may be unsuitable for exothermic connections. If experiencing burn through issues with the pipe (typically with 2/0 or 4/0 conductors), adding sand inside the fence post well past the exothermic connection may solve this problem. Another solution would be to use a smaller conductor such as a #2 awg jumper which uses a smaller size weld metal. The last solution may be to use mechanical fence clamp assembly such as the ones found in Section 1.11 on page 133. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 291 Section 5 Ultraweld® Exothermic Connections VA Section 5.5 Cable to Steel Surface / Pipe VD Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: CSH1 - Chain Support Handle clamp for "B" Price Key Molds OR MH1 - Mold Handle for "B" Price Key Molds AND CSKIT - Chain Support Kit Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush VD (Vertical Downward Cable to Side of Vertical or Horizontal Steel Pipe) VD (Pipe) Connection Type (Range Taking) Weld Metal Cable Size Nominal Pipe Size Mold Part No. UltraShot NUWTUBE #2 Sol 1-1/4" to 4" Pipe VD-2SV1.25X4B US65 NUWTUBE65 #2 1-1/4" to 4" Pipe VD-2V1.25X4B US65 NUWTUBE65 1/0 1-1/4" to 3-1/2" Pipe VD-1/0V1.25X3.5B US90 NUWTUBE90 2/0 1-1/4" to 3-1/2" Pipe 2" to 4" Pipe VD-2/0V1.25X3.5B VD-2/0V2X4B US90 US90 NUWTUBE90 NUWTUBE90 4/0 1-1/4" to 3-1/2" Pipe 2" to 4" Pipe VD-4/0V1.25X3.5B VD-4/0V2X4B US150 US150 NUWTUBE150 NUWTUBE150 Patented CSH1 CSKIT VD (Pipe) Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM VD-6**B VD-4**B VD-2S**B VD-2**B VD-1/0**B VD-2/0**B VD-3/0**B VD-4/0**B VD-25CM**B US45 US65 US65 US65 US115 US115 US150 US150 US200 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 CABLE TO VERTICAL STEEL PIPE Use Mold Part No.; add "V" with Pipe Size (**) Indicator Cable Nominal Pipe Size Pipe Size Indicator #4 thru 250 30" and Smaller 32" and Larger Nominal Pipe Size◊ None Example: #2 cable to 2-1/2" pipe = VD-2V2.5B CABLE TO HORIZONTAL STEEL PIPE Use Mold Part No.; add "H" and Pipe Size (**) Indicator Example: #2/0 cable to 6" pipe = VD-2/0H6B ◊ See page 335 for pipe sizes. **Add Horizontal or Vertical Pipe Orientation and Pipe Size Indicator. See chart to the right. NOTE: Thin walled pipe may be unsuitable for exothermic connections. If experiencing burn through issues with the pipe (typically with 2/0 or 4/0 conductors), adding sand inside the fence post well past the exothermic connection may solve this problem. Another solution would be to use a smaller conductor such as a #2 awg jumper which uses a smaller size weld metal. The last solution may be to use mechanical fence clamp assembly such as the ones found in Section 1.11 on page 133. 292 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 VH / VL / VR Cable to Steel Surface Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For VH mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush MSKIT - Magnetic Support Kit VL Section 5 Ultraweld® Exothermic Connections (Horizontal Dead End Cable to Vertical Flat Steel Surface◊) VL Connection Type VH (Horizontal Thru Cable to Vertical Flat Steel Surface) Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM VL-6B VL-4B VL-2SB VL-2B VL-1/0B VL-2/0B VL-3/0B VL-4/0B VL-25CMB VL-3CMB VL-35CMB VL-5CMB US45 US45 US45 US45 US90 US90 US115 US115 US115 US150 US200 US200 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE200 VH Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM VH-6B VH-4B VH-2SB VH-2B VH-1/0B VH-2/0B VH-3/0B VH-4/0B VH-25CMB US65 US65 US65 US65 US115 US115 US150 US150 US150 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE150 ◊ NOTES: • VL is a Left Hand mold. • To order a Right Hand mold, change the VL in the Mold Part No. to VR. Example: VR-6B. Patented VR MSKITHSVS (Horizontal Dead End Cable to Vertical Flat Steel Surface◊) MSKITHSVS with Mold Handle Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 293 Section 5.5 Cable to Steel Surface / Pipe VH / VL / VR Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For VH mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: For VH mold: MH1 - Mold Handle for "B" Price Key Molds AND CSKITHSVM - Chain Support Kit for VH Mold For VL & VR R molds: MH1 - Handle for "B" Price Key Molds VL Recommended Tools & Accessories: Cable CCBRSH1 - Card Cloth Brush Size MCBRSH1 - Mold Cleaning Brush #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM CSKITHSVM (Required for VH Mold) VH VL (Horizontal Dead End Cable to Side of Horizontal Steel Pipe◊) (Pipe) Connection Type Weld Metal Mold Part No. UltraShot NUWTUBE VL-6**B VL-4**B VL-2S**B VL-2**B VL-1/0**B VL-2/0**B VL-3/0**B VL-4/0**B VL-25CM**B US45 US45 US45 US45 US90 US90 US115 US115 US115 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE115 **Add Pipe Size and Horizontal Pipe to Mold Part No. See chart below. (Horizontal Thru Cable to Side of Vertical Steel Pipe) VH (Pipe) Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM VH-6**B VH-4**B VH-2S**B VH-2**B VH-1/0**B VH-2/0**B VH-3/0**B VH-4/0**B VH-25CM**B US65 US65 US65 US65 US115 US115 US150 US150 US150 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE150 ◊ NOTES: • VL is a Left Hand mold. • To order a Right Hand mold, change the VL in the Mold Part No. to VR. Example: VR-6**B. VR (Horizontal Dead End Cable to Side of Horizontal Steel Pipe◊) **Add Pipe Size and Vertical Pipe to Mold Part No. See chart below. CABLE TO VERTICAL STEEL PIPE Use Mold Part No.; add "V" with Pipe Size (**) Indicator CABLE TO HORIZONTAL STEEL PIPE Use Mold Part No.; add "H" with Pipe Size (**) Indicator Cable Nominal Pipe Size Pipe Size Indicator Cable Nominal Pipe Size Pipe Size Indicator #1 and Smaller 12" and Smaller 24" and Larger Nominal Pipe Size◊ None #1 and Smaller 12" and Smaller 14" and Larger Nominal Pipe Size◊ None 1/0 thru 250 28" and Smaller 30" and Larger Nominal Pipe Size◊ None 1/0 thru 250 28" and Smaller 30" and Larger Nominal Pipe Size◊ None Example: #2 cable to 2-1/2" pipe = VH-2V2.5B ◊ See page 335 for pipe sizes. 294 Example: #2 cable to 2-1/2" pipe = VL-2H2.5B ◊ See page 335 for pipe sizes. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 Cable to Steel Surface Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For VT T mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" and "K" Price Key Molds MH2 - Handle for "D" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush MSKIT - Magnetic Support Kit VT (Vertical Thru Cable to Vertical Flat Steel Surface) VU (Vertical Cable Dead End to Vertical Flat Steel Surface) Section 5 Ultraweld® Exothermic Connections VT / VU VU Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM VU-6B VU-4B VU-2SB VU-2B VU-1/0B VU-2/0B VU-3/0K VU-4/0K VU-25CMK VU-3CMK VU-35CMD VU-5CMD VU-75CMD US65 US65 US65 US65 US150 US150 US200 US200 US200 US250 US300 US400 US500 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE250 VT Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM VT-6B VT-4B VT-2SB VT-2B VT-1/0K VT-2/0K VT-3/0K VT-4/0K VT-25CMK US90 US90 US115 US115 US200 US200 US250 US250 US250 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE200 NUWTUBE200 NUWTUBE250 NUWTUBE250 NUWTUBE250 Patented MSKIT with Mold Handle MSKIT Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 295 Section 5.5 Cable to Steel Surface / Pipe VT / VU Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For VT T mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: CSH1 - Chain Support Handle clamp for "B" and "K" Price Key Molds OR MH1 - Mold Handle for "B" and "K" Price Key Molds AND CSKIT - Chain Support Kit Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush VU (Vertical Cable Dead End to Side of Vertical or Horizontal Steel Pipe) VU (Pipe) Connection Type CSH1 Patented VT Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM VU-6**B VU-4**B VU-2S**B VU-2**B VU-1/0**B VU-2/0**B VU-3/0**K VU-4/0**K VU-25CM**K US65 US65 US65 US65 US150 US150 US200 US200 US200 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE200 **Add Pipe Size and Horizontal or Vertical Pipe to Mold Part No. See chart below. CSKIT (Vertical Thru Cable to Side of Vertical or Horizontal Steel Pipe) VT (Pipe) Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM VT-6**B VT-4**B VT-2S**B VT-2**B VT-1/0**K VT-2/0**K VT-3/0**K VT-4/0**K VT-25CM**K US90 US90 US115 US115 US200 US200 US250 US250 US250 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE200 NUWTUBE200 NUWTUBE250 NUWTUBE250 NUWTUBE250 **Add Horizontal or Vertical Pipe Orientation and Pipe Size Indicator. See chart to the right. 296 CABLE TO VERTICAL STEEL PIPE Use Mold Part No.; add "V" with Pipe Size (**) Indicator Cable Nominal Pipe Size Pipe Size Indicator #4 thru 250 28" and Smaller 30" and Larger Nominal Pipe Size◊ None Example: #2 cable to 2-1/2" pipe = VT-2V2.5B CABLE TO HORIZONTAL STEEL PIPE Use Mold Part No.; add "H" with Pipe Size (**) Indicator Example: #2/0 cable to 6" pipe = VT-2/0H6B ◊ See page 335 for pipe sizes. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 LE Cable to Lug or Busbar Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush See pages 314 & 315 for Lugs. LE Connection Type LE Connection Type continued Weld Metal Cable Size Lug Size Mold Part No. UltraShot NUWTUBE #6 1/8 x 1 LE-6181B US45 NUWTUBE45 #4 1/8 x 1 LE-4181B US45 NUWTUBE45 #2 Sol 1/8 x 1 LE-2S181B US45 NUWTUBE45 #2 1/8 x 1 LE-2181B US45 NUWTUBE45 1/0 1/8 x 1 1/4 x 1 LE-1/0181B LE-1/0141B US45 US65 NUWTUBE45 NUWTUBE65 2/0 1/8 x 1 1/4 x 1 LE-2/0181B LE-2/0141B US65 US65 NUWTUBE65 NUWTUBE65 3/0 3/16 x 1 1/4 x 1 LE-3/03161B LE-3/0141B US90 US90 NUWTUBE90 NUWTUBE90 4/0 3/16 x 1 1/4 x 1 1/4 x 1-1/4 1/4 x 1-1/2 LE-4/03161B LE-4/0141B LE-4/0141.25B LE-4/0141.5B US90 US90 US90 US90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 Weld Metal Cable Size Lug Size Mold Part No. UltraShot NUWTUBE 250 MCM 1/4 x 1 1/4 x 1-1/4 1/4 x 1-1/2 LE-25CM141B LE-25CM141.25B LE-25CM141.5B US90 US90 US90 NUWTUBE90 NUWTUBE90 NUWTUBE90 300 MCM 1/4 x 1 1/4 x 1-1/4 1/4 x 1-1/2 LE-3CM141B LE-3CM141.25B LE-3CM141.5B US90 US90 US90 NUWTUBE90 NUWTUBE90 NUWTUBE90 350 MCM 1/4 x 1 1/4 x 1-1/4 3/8 x 1 LE-35CM141B LE-35CM141.25B LE-35CM381B US115 US115 US150 NUWTUBE115 NUWTUBE115 NUWTUBE150 500 MCM 1/4 x 1-1/2 1/4 x 2 3/8 x 1 3/8 x 1-1/2 3/8 x 2 LE-5CM141.5B LE-5CM142B LE-5CM381B LE-5CM381.5B LE-5CM382C US200 US200 US200 US200 US300 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE200 2-NUWTUBE150 750 MCM 1/4 x 2 3/8 x 1-1/2 3/8 x 2 LE-75CM142C LE-75CM381.5C LE-75CM382C US300 US300 US300 2-NUWTUBE150 2-NUWTUBE150 2-NUWTUBE150 1000 MCM 3/8 x 2 7/16 x 2 1/2 x 2 LE-1MM382C LE-1MM7162C LE-1MM122C US400 US400 US500 2-NUWTUBE200 2-NUWTUBE200 2-NUWTUBE250 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 297 Section 5 Ultraweld® Exothermic Connections LE (Butt End Splice of Horizontal Cable to Lug or Busbar) Section 5.5 Cable to Lug or Busbar LBJ Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush LBJ Section 5 Ultraweld® Exothermic Connections (Butt End Splice of Horizontal Cable to Lug Bent J) See page 315 for Lugs. LBJ Connection Type 298 Weld Metal Cable Size Lug Size Mold Part No. UltraShot NUWTUBE #6 1/8 x 1 LBJ-6181B US32 NUWTUBE32 #4 1/8 x 1 LBJ-4181B US32 NUWTUBE32 #2 Sol 1/8 x 1 LBJ-2S181B US32 NUWTUBE32 #2 1/8 x 1 LBJ-2181B US45 NUWTUBE45 1/0 1/8 x 1 LBJ-1/0181B US45 NUWTUBE45 2/0 1/8 x 1 3/16 x 1 LBJ-2/0181B LBJ-2/03161B US45 US65 NUWTUBE45 NUWTUBE65 3/0 1/8 x 1 3/16 x 1 LBJ-3/0181B LBJ-3/03161B US65 US65 NUWTUBE65 NUWTUBE65 4/0 1/8 x 1 3/16 x 1 LBJ-4/0181B LBJ-4/03161B US65 US65 NUWTUBE65 NUWTUBE65 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 Cable to Busbar Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds MLDSLR - Mold Sealer Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush BD Connection Type Cable Size Mold Part No. UltraShot NUWTUBE 1/8 x 1 1/0 2/0 4/0 BD-1811/0B BD-1812/0B BD-1814/0B US90 US90 US115 NUWTUBE90 NUWTUBE90 NUWTUBE115 1/8 x 2 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM BD-1821/0B BD-1822/0B BD-1824/0B BD-18225CMB BD-1823CMB BD-18235CMB US90 US90 US115 US115 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 1/4 x 1 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM BD-1411/0B BD-1412/0B BD-1414/0B BD-14125CMB BD-1413CMB BD-14135CMB BD-1415CMB US115 US115 US150 US150 US200 US200 US250 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 1/4 x 1-1/2 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM BD-141.51/0B BD-141.52/0B BD-141.54/0B BD-141.525CMB BD-141.53CMB BD-141.535CMB BD-141.55CMB BD-141.575CMC US115 US115 US150 US150 US200 US200 US250 US400 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM BD-1421/0B BD-1422/0B BD-1424/0B BD-14225CMB BD-1423CMB BD-14235CMB BD-1425CMB BD-14275CMC BD-1421MMC US115 US115 US150 US150 US200 US200 US250 US400 US500 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 2-NUWTUBE250 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM BD-1431/0B BD-1432/0B BD-1434/0B BD-14325CMB BD-1433CMB BD-14335CMB BD-1435CMB BD-14375CMC BD-1431MMC US115 US115 US150 US150 US200 US200 US250 US400 US500 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 2-NUWTUBE250 1/4 x 3 & WIDER (Downward Vertical Cable to Top of Horizontal Busbar with Face in Vertical Plane) BD Connection Type continued Weld Metal Busbar Size 1/4 x 2 BD Weld Metal Busbar Size Cable Size Mold Part No. UltraShot NUWTUBE 3/8 x 2 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM BD-3821/0B BD-3822/0B BD-3824/0B BD-38225CMB BD-3823CMB BD-38235CMB BD-3825CMB BD-38275CMC BD-3821MMC US115 US115 US150 US150 US200 US200 US250 US400 US500 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 2-NUWTUBE250 3/8 x 3 & WIDER 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM BD-3831/0B BD-3832/0B BD-3834/0B BD-38325CMB BD-3833CMB BD-38335CMB BD-3835CMB BD-38375CMC BD-3831MMC US115 US115 US150 US150 US200 US200 US250 US400 US500 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 2-NUWTUBE250 1/2 x 2 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM BD-1221/0B BD-1222/0B BD-1224/0B BD-12225CMB BD-1223CMB BD-12235CMB BD-1225CMC BD-12275CMC US150 US150 US200 US200 US250 US250 US300 US500 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE250 1/2 x 3 & WIDER 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM BD-1231/0B BD-1232/0B BD-1234/0B BD-12325CMB BD-1233CMB BD-12335CMB BD-1235CMC BD-12375CMC US150 US150 US200 US200 US250 US250 US300 US500 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE250 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 299 Section 5 Ultraweld® Exothermic Connections BD Section 5.5 Cable to Busbar BE / BH Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For BH mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush BH (Horizontal Flat Busbar Tap to Horizontal Run Cable) BE (Horizontal Cable Tap to Edge of Horizontal Flat Busbar) BE Connection Type Weld Metal Bus/Lug Size Cable Size Mold Part No. UltraShot NUWTUBE 1/4 x 1-1/2 & WIDER #6 #2 Sol #2 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM BE-141.56B BE-141.52SB BE-141.52B BE-141.51/0B BE-141.52/0B BE-141.53/0B BE-141.54/0B BE-141.525CMB BE-141.53CMB BE-141.535CMB BE-141.55CMB US65 US65 US65 US90 US90 US90 US90 US115 US115 US150 US200 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE200 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM BE-381.51/0B BE-381.52/0B BE-381.53/0B BE-381.54/0B BE-381.525CMB BE-381.53CMB BE-381.535CMB BE-381.55CMB BE-381.575CMC BE-381.51MMC US90 US90 US115 US115 US150 US150 US200 US250 US300 US400 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE200 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM 1000 MCM BE-121.51/0B BE-121.52/0B BE-121.53/0B BE-121.54/0B BE-121.525CMB BE-121.53CMB BE-121.535CMB BE-121.55CMC BE-121.575CMC BE-121.51MMC US115 US115 US150 US150 US200 US200 US250 US300 US400 US500 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE200 2-NUWTUBE250 3/8 x 1-1/2 & WIDER 1/2 x 1-1/2 & WIDER 300 BH Connection Type Weld Metal Cable Size Bus/Lug Size Mold Part No. UltraShot NUWTUBE 1/0 1/8 x 1 1/4 x 1 BH-1/0181B BH-1/0141B US65 US90 NUWTUBE65 NUWTUBE90 2/0 1/8 x 1 1/4 x 1 BH-2/0181B BH-2/0141B US90 US115 NUWTUBE90 NUWTUBE115 3/0 3/16 x 1 1/4 x 1 1/4 x 1-1/2 1/4 x 2 BH-3/03161B BH-3/0141B BH-3/0141.5B BH-3/0142B US115 US150 US200 US250 NUWTUBE115 NUWTUBE150 NUWTUBE200 NUWTUBE250 4/0 3/16 x 1 1/4 x 1 1/4 x 1-1/2 1/4 x 2 BH-4/03161B BH-4/0141B BH-4/0141.5B BH-4/0142B US150 US150 US200 US250 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE250 250 MCM 1/4 x 1 1/4 x 1-1/2 1/4 x 2 BH-25CM141B BH-25CM141.5B BH-25CM142B US150 US200 US250 NUWTUBE150 NUWTUBE200 NUWTUBE250 300 MCM 1/4 x 1 1/4 x 1-1/2 1/4 x 2 BH-3CM141B BH-3CM141.5B BH-3CM142C US200 US250 US300 NUWTUBE200 NUWTUBE250 2-NUWTUBE150 350 MCM 1/4 x 1 1/4 x 1-1/4 1/4 x 1-1/2 1/4 x 2 BH-35CM141B BH-35CM141.25B BH-35CM141.5B BH-35CM142C US200 US250 US250 US300 NUWTUBE200 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 500 MCM 1/4 x 1 1/4 x 1-1/2 1/4 x 2 BH-5CM141B BH-5CM141.5C BH-5CM142C US250 US300 US400 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE200 750 MCM 1/4 x 1-1/2 1/4 x 2 3/8 x 1-1/2 BH-75CM141.5C BH-75CM142C BH-75CM381.5C US400 US500 US500 2-NUWTUBE200 2-NUWTUBE250 2-NUWTUBE250 1000 MCM 1/4 x 1-1/2 BH-1MM141.5C US500 2-NUWTUBE250 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 BU Cable to Busbar Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "K" Price Key Molds MH2 - Handle for "D" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush BU BU Connection Type BU Connection Type continued Weld Metal Busbar Size Cable Size Mold Part No. UltraShot NUWTUBE 1/8 x 1 1/0 2/0 4/0 BU-1811/0K BU-1812/0K BU-1814/0K US115 US115 US115 NUWTUBE115 NUWTUBE115 NUWTUBE115 1/8 x 1-1/2 & WIDER 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM BU-181.51/0K BU-181.52/0K BU-181.54/0K BU-181.525CMK BU-181.53CMK BU-181.535CMK US115 US115 US115 US115 US150 US150 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 1/4 x 1 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM BU-1411/0K BU-1412/0K BU-1414/0K BU-14125CMK BU-1413CMK BU-14135CMK BU-1415CMK US150 US150 US150 US150 US200 US200 US300 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 2-NUWTUBE150 1/4 x 1-1/2 & WIDER 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM BU-141.51/0K BU-141.52/0K BU-141.54/0K BU-141.525CMK BU-141.53CMK BU-141.535CMK BU-141.55CMK BU-141.575CMD US150 US150 US150 US150 US200 US200 US300 US400 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 2-NUWTUBE150 2-NUWTUBE200 3/8 x 1 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM BU-3811/0K BU-3812/0K BU-3814/0K BU-38125CMK BU-3813CMK BU-38135CMK BU-3815CMK BU-38175CMD US150 US150 US150 US150 US200 US200 US250 US400 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 Weld Metal Busbar Size Cable Size Mold Part No. UltraShot NUWTUBE 3/8 x 1-1/2 & WIDER 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM BU-381.51/0K BU-381.52/0K BU-381.54/0K BU-381.525CMK BU-381.53CMK BU-381.535CMK BU-381.55CMK BU-381.575CMD US150 US150 US150 US150 US200 US200 US250 US400 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE150 NUWTUBE200 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 1/2 x 1 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM BU-1211/0K BU-1212/0K BU-1214/0K BU-12125CMK BU-1213CMK BU-12135CMK BU-1215CMD BU-12175CMD US200 US200 US200 US200 US250 US250 US300 US500 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE250 1/2 x 1-1/2 & WIDER 1/0 2/0 4/0 250 MCM 300 MCM 350 MCM 500 MCM 750 MCM BU-121.51/0K BU-121.52/0K BU-121.54/0K BU-121.525CMK BU-121.53CMK BU-121.535CMK BU-121.55CMD BU-121.575CMD US200 US200 US200 US200 US250 US250 US300 US500 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE200 NUWTUBE250 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE250 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 301 Section 5 Ultraweld® Exothermic Connections (Upward Vertical Cable Tap to Edge of Horizontal Busbar with Face in Vertical Plane) Section 5.5 Busbar to Busbar BA / BB Mold Information: • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush BB (Horizontal Busbar Butt Splice, Busbar Face in Vertical Plane) Section 5 Ultraweld® Exothermic Connections BB Connection Type BA (Busbar 90°, Tap Down, Run Horizontal, Busbar Face in Vertical Plane) BA Connection Type Weld Metal Busbar Size Mold Part No. UltraShot NUWTUBE 1/8 x 1 1/8 x 2 BA-181B BA-182B US45 US90 NUWTUBE45 NUWTUBE90 3/16 x 1 3/16 x 2 BA-3161B BA-3162B US65 US115 NUWTUBE65 NUWTUBE115 1/4 x 1 1/4 x 1-1/4 1/4 x 1-1/2 1/4 x 2 1/4 x 3 1/4 x 4 BA-141B BA-141.25B BA-141.5B BA-142B BA-143C BA-144C US90 US115 US150 US200 US400 US500 NUWTUBE90 NUWTUBE115 NUWTUBE150 NUWTUBE200 2-NUWTUBE200 2-NUWTUBE250 3/8 x 1 3/8 x 1-1/2 3/8 x 2 3/8 x 3 BA-381B BA-381.5B BA-382C BA-383C US150 US250 US300 US500 NUWTUBE150 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE250 1/2 x 1 1/2 x 2 BA-121B BA-122C US200 US400 NUWTUBE200 2-NUWTUBE200 302 Weld Metal Busbar Size Mold Part No. UltraShot NUWTUBE 1/8 x 1 1/8 x 2 BB-181B BB-182B US45 US90 NUWTUBE45 NUWTUBE90 3/16 x 1 3/16 x 2 BB-3161B BB-3162B US65 US115 NUWTUBE65 NUWTUBE115 1/4 x 1 1/4 x 1-1/4 1/4 x 1-1/2 1/4 x 2 1/4 x 3 1/4 x 4 BB-141B BB-141.25B BB-141.5B BB-142B BB-143C BB-144C US90 US115 US150 US200 US400 US500 NUWTUBE90 NUWTUBE115 NUWTUBE150 NUWTUBE200 2-NUWTUBE200 2-NUWTUBE250 3/8 x 1 3/8 x 1-1/2 3/8 x 2 3/8 x 3 BB-381B BB-381.5B BB-382C BB-383C US150 US250 US300 US500 NUWTUBE150 NUWTUBE250 2-NUWTUBE150 2-NUWTUBE250 1/2 x 1 1/2 x 2 BB-121B BB-122C US200 US400 NUWTUBE200 2-NUWTUBE200 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 Busbar to Busbar Mold Information: • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds MH2 - Handle for "C" Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush BT RUN (Busbar Tee, Tap Down, Thru Horizontal Run, Busbar Face in Vertical Plane) TAP BT Connection Type Busbar Size Weld Metal Bar Run Bar Tap Mold Part No. UltraShot NUWTUBE 1/8 x 1 1/8 x 2 & WIDER 1/8 x 1 1/8 x 2 BT-181181B BT-182182B US90 US200 NUWTUBE90 NUWTUBE200 3/16 x 1 3/16 x 2 & WIDER 3/16 x 1 3/16 x 2 BT-31613161B BT-31623162B US115 US200 NUWTUBE115 NUWTUBE200 1/4 x 1 1/4 x 1-1/4 1/4 x 1-1/2 1/4 x 2 & WIDER 1/4 x 1 1/4 x 1-1/4 1/4 x 1-1/2 1/4 x 2 BT-141141B BT-141.25141.25B BT-141.5141.5B BT-142142C US150 US200 US250 US400 NUWTUBE150 NUWTUBE200 NUWTUBE250 2-NUWTUBE200 3/8 x 1 3/8 x 1-1/2 3/8 x 2 & WIDER 3/8 x 1 3/8 x 1-1/2 3/8 x 2 BT-381381B BT-381.5381.5C BT-382382C US250 US400 US500 NUWTUBE250 2-NUWTUBE200 2-NUWTUBE250 1/2 x 1 1/2 x 1 BT-121121C US300 2-NUWTUBE150 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 303 Section 5 Ultraweld® Exothermic Connections BT Section 5.5 Cable to Rebar APPLICATION NOTES: Ultraweld Connections Used for Grounding Reinforcing Bars Section 5 Ultraweld® Exothermic Connections The Ultraweld process is ideal for providing permanent connections of grounding conductors and lightning protection conductors to rebar. Exothermically welding to the rebar ensures that the concrete encased connection will last the duration of the structure. To ensure that the connection is made properly, the mill scale must be removed from the rebar in the area of the connection. In addition to the normal materials used to make an Ultraweld connection, packing material is also required. The packing material serves as a sealant barrier between the mold and the rebar and thus prevents weld metal leakage. A piece of packing material is good for one connection. Ultraweld Connections to Structural Reinforcing Bar The Ultraweld process is only to be used for attaching conductors to rebar and not as a means to provide a structural welded joint of the rebar itself. The welding of ground conductors to rebar using the Ultraweld process will not be harmful if the stresses in the rebar are below its yield point. Design stresses for rebar are normally below 60% of the nominal yield strength thus Ultraweld exothermic welding process should not be detrimental under design stresses. In practice it is best to make grounding attachments to rebar in areas away from the point of maximum stress. It is best to make connections near the free end of the rebar. RE RB RO RP 304 RS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 Cable to Rebar Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For information on sizes not listed, please contact the factory. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds WRPSLV - Wrap Sleeve Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush RB (Tee of Horizontal Thru Rebar & Horizontal Tap Cable) Section 5 Ultraweld® Exothermic Connections RB Important: See Packing Material Notes. RB Connection Type Weld Metal Rebar Size Cable Size Mold Part No. Packing Mat'l No. UltraShot NUWTUBE 3 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RB-36B RB-34B RB-32SB RB-32B RB-31/0B RB-32/0B RB-33/0B RB-34/0B WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US45 US45 US65 US65 US90 US90 US115 US115 NUWTUBE45 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 4 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RB-46B RB-44B RB-42SB RB-42B RB-41/0B RB-42/0B RB-43/0B RB-44/0B WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US45 US45 US65 US65 US90 US90 US115 US115 NUWTUBE45 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 5 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RB-56B RB-54B RB-52SB RB-52B RB-51/0B RB-52/0B RB-53/0B RB-54/0B WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US90 US90 US90 US90 US115 US115 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 6 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RB-66B RB-64B RB-62SB RB-62B RB-61/0B RB-62/0B RB-63/0B RB-64/0B WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US90 US90 US90 US90 US115 US115 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 Packing Material Notes Packing Material or Wrap Sleeve(s) are necessary when making Ultraweld connections to Rebar. The two types of material used are CERPM or WRPSLV. CERPM Packing Material is a ceramic fiber material and can be used for one connection only. CERPM is packaged in quantities of 25 per box. WRPSLV Copper Wrap Sleeve is wrapped around the rebar for certain connection styles. WRPSLV is packaged in quantities of 50 per box. Be sure to specify Packing Material No. when ordering Mold and Weld Metal. See pages 325 & 326 for Packing Material. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 305 Section 5.5 Cable to Rebar RE Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: WRPSLV or CERPM - Rebar Packing Material CSH1 - Chain Support Handle clamp for "B" & "K" Price Key Molds OR MH1 - Handle for "B" and "K" Price Key Molds **CSKIT - Chain Support Kit for #7 & Larger rebar Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush RE (Tee of Vertical Thru Rebar & Horizontal Tap Cable) Listed 467 RE 7 & Larger RE Connection Type RE Connection Type continued Weld Metal Rebar Size Cable Size Mold Part No. Packing Mat'l No. UltraShot NUWTUBE 3 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RE-36B RE-34B RE-32SB RE-32B RE-31/0B RE-32/0B RE-33/0B RE-34/0B WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US45 US65 US65 US65 US115 US115 US150 US150 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 4 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RE-46B RE-44B RE-42SB RE-42B RE-41/0B RE-42/0B RE-43/0B RE-44/0B WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US45 US65 US65 US65 US115 US115 US150 US150 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 5 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RE-56B RE-54B RE-52SB RE-52B RE-51/0B RE-52/0B RE-53/0B RE-54/0B WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US45 US65 US65 US65 US115 US115 US150 US150 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 Weld Metal Rebar Size Cable Size Mold Part No. Packing Mat'l No. UltraShot NUWTUBE 6 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RE-66B RE-64B RE-62SB RE-62B RE-61/0B RE-62/0B RE-63/0B RE-64/0B WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US45 US65 US65 US65 US115 US115 US150 US150 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 7** & Larger #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RE-7L6K RE-7L4K RE-7L2SK RE-7L2K RE-7L1/0K RE-7L2/0K RE-7L3/0K RE-7L4/0K CERPM3 CERPM3 CERPM3 CERPM3 CERPM3 CERPM3 CERPM3 CERPM3 US45 US65 US65 US65 US115 US115 US150 US150 NUWTUBE45 NUWTUBE65 NUWTUBE65 NUWTUBE65 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 **Requires Chain Support Kit (#CSKIT) for welds made to #7 and Larger rebar. CSKIT CSH1 Patented Important: See Packing Material Notes On Page 305. 306 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 RO Cable to Rebar Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" and "Q" Price Key Molds WRPSLV V or CERPM - Rebar Packing Material UMHDKIT - Hold Down Kit Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush RO (Cross of Horizontal Cable Lapped Over Horizontal Rebar) Section 5 Ultraweld® Exothermic Connections Listed 467 RO Connection Type Weld Metal Rebar Size Cable Size Mold Part No. Packing Mat'l No. UltraShot NUWTUBE 3 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RO-36B RO-34B RO-32SB RO-32B RO-31/0Q RO-32/0Q RO-33/0Q RO-34/0Q WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US65 US65 US90 US90 US115 US115 US150 US150 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 4 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RO-46B RO-44B RO-42SB RO-42B RO-41/0Q RO-42/0Q RO-43/0Q RO-44/0Q WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US65 US65 US90 US90 US115 US115 US150 US150 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 5 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RO-56B RO-54B RO-52SB RO-52B RO-51/0Q RO-52/0Q RO-53/0Q RO-54/0Q WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US65 US65 US90 US90 US115 US115 US150 US150 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 6** & Larger #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RO-6L6B RO-6L4B RO-6L2SB RO-6L2B RO-6L1/0B RO-6L2/0B RO-6L3/0B RO-6L4/0B CERPM1 CERPM1 CERPM1 CERPM1 CERPM2 CERPM2 CERPM2 CERPM2 US65 US65 US90 US90 US115 US115 US150 US150 NUWTUBE65 NUWTUBE65 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 UMHDKIT Patented UMHDKIT with Mold & Handle ** Requires Hold Down Kit (#UMHDKIT) for welds made to #6 and Larger rebar. Important: See Packing Material Notes On Page 305. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 307 Section 5.5 Cable to Rebar RP Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Molds with Price Key "A" SOLD WITH FRAME. • If Frame not required, add suffix "-X" after the Mold Part No. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "B" Price Key Molds WRPSLV or CERPM - Rebar Packing Material Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush UMHDKIT - Hold Down Kit UMMHDA - Hold Down Kit when Price Key is "A" RP (Parallel Cable Tap of Horizontal Cable to Thru Horizontal Rebar) Listed 467 RP Connection Type Weld Metal Rebar Size Cable Size Mold Part No. Packing Mat'l No. UltraShot NUWTUBE 3 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RP-36B RP-34B RP-32SB RP-32B RP-31/0B RP-32/0B RP-33/0B RP-34/0B WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US25 US32 US45 US45 US90 US90 US115 US115 NUWTUBE25 NUWTUBE32 NUWTUBE45 NUWTUBE45 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 4& Larger #6 #4 #2 Sol #2 RP-4L6A RP-4L4A RP-4L2SA RP-4L2A CERPM1 CERPM1 CERPM1 CERPM1 US25 US32 US45 US45 NUWTUBE25 NUWTUBE32 NUWTUBE45 NUWTUBE45 4 1/0 2/0 3/0 4/0 RP-41/0B RP-42/0B RP-43/0B RP-44/0B WRPSLV WRPSLV WRPSLV WRPSLV US90 US90 US115 US115 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 5 1/0 2/0 3/0 4/0 RP-51/0B RP-52/0B RP-53/0B RP-54/0B WRPSLV WRPSLV WRPSLV WRPSLV US90 US90 US115 US115 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 6** & Larger 1/0 2/0 3/0 4/0 RP-6L1/0B RP-6L2/0B RP-6L3/0B RP-6L4/0B CERPM2 CERPM2 CERPM2 CERPM2 US90 US90 US115 US115 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 UMMHDA UMHDKIT ** Requires Hold Down Kit (#UMHDKIT) for welds made to #6 and Larger Rebar. Patented UMHDKIT with Mold & Handle Important: See Packing Material Notes On Page 305. 308 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 RS Cable to Rebar Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix "S" after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letterr in the Mold Part No. • For mold Wear Plates, add suffix "WP" to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for "B" and "P" Price Key Molds WRPSLV V or CERPM - Rebar Packing Material **CSKITHSVM - Chain Support Kit for #7 and Larger rebar Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush RS Connection Type continued Weld Metal Rebar Size Cable Size Mold Part No. Packing Mat'l No. UltraShot NUWTUBE 3 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RS-36P RS-34P RS-32SP RS-32P RS-31/0P RS-32/0P RS-33/0P RS-34/0P WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US90 US90 US90 US90 US115 US115 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 4 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RS-46P RS-44P RS-42SP RS-42P RS-41/0P RS-42/0P RS-43/0P RS-44/0P WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US90 US90 US90 US90 US115 US115 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 5 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RS-56P RS-54P RS-52SP RS-52P RS-51/0P RS-52/0P RS-53/0P RS-54/0P WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US90 US90 US90 US90 US115 US115 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 Weld Metal Rebar Size Cable Size Mold Part No. Packing Mat'l No. UltraShot NUWTUBE 6 #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RS-66P RS-64P RS-62SP RS-62P RS-61/0P RS-62/0P RS-63/0P RS-64/0P WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV WRPSLV US90 US90 US90 US90 US115 US115 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 7** & Larger #6 #4 #2 Sol #2 1/0 2/0 3/0 4/0 RS-7L6B RS-7L4B RS-7L2SB RS-7L2B RS-7L1/0B RS-7L2/0B RS-7L3/0B RS-7L4/0B CERPM3 CERPM3 CERPM3 CERPM3 CERPM3 CERPM3 CERPM3 CERPM3 US90 US90 US90 US90 US115 US115 US150 US150 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE90 NUWTUBE115 NUWTUBE115 NUWTUBE150 NUWTUBE150 ** Requires Chain Support Kit (#CSKITHSVM) for welds made to #7 and Larger rebar. Patented CSKITHSVM CSKITHSVM with Mold & Handle Important: See Packing Material Notes On Page 305. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 309 Section 5 Ultraweld® Exothermic Connections RS Connection Type RS (Horizontal Thru Cable to Side of Vertical Rebar) Section 5.5 Cable to Rail RMVH Web Grounding Connections • Welded grounding connections to the web of 85 lb. to 140 lb. standard rails. • If the ampacity requirement cannot be met with a single conductor listed, then two or more smaller conductors can be used. • Molds listed are for concentric conductors. • Mold frame includes adjusting screws to position the mold at the neutral axis of the rail. Section 5 Ultraweld® Exothermic Connections Mold Information: • Molds listed are for concentric stranded cable. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "K" Price Key Molds RMFRMW105C - Rail Clamp Flint Igniter (FLTIG) included with MH1 Recommended Tools & Accessories: CCBRSH2 - Cable Cleaning Brush MCBRSH1 - Mold Cleaning Brush RASP - Rasp for cleaning rail RMVH (Rail Mold Vertical Web Horizontal Cable) RMVH Connection Type Size Mold Part No. Weld Metal 4 Concentric RMVH4-WEB-K NUWTUBE90R 2 Concentric RMVH2-WEB-K NUWTUBE90R 1 Concentric RMVH1-WEB-K NUWTUBE90R 1/0 Concentric RMVH1/0-WEB-K NUWTUBE115R 2/0 Concentric RMVH2/0-WEB-K NUWTUBE115R 4/0 Concentric RMVH4/0-WEB-K NUWTUBE150R MH1 RMFRMW105C • Ultraweld exothermic materials meet requirements of AREMA 8.1.34. The adjusting screws on mold frame position conductor at neutral axis of rail where stresses are minimal. 310 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.5 RMVL / RMVR Cable to Rail Web Grounding Connections RMVR Mold Information: • Molds listed are for concentric stranded cable. • Price Key is the Bold Letterr in the Mold Part No. Required Tools & Accessories: MH1 - Handle for "K" Price Key Molds RMFRMW105C - Rail Clamp Flint Igniter (FLTIG) included with MH1 Recommended Tools & Accessories: CCBRSH2 - Cable Cleaning Brush MCBRSH1 - Mold Cleaning Brush RASP - Rasp for cleaning rail Section 5 Ultraweld® Exothermic Connections (Rail Mold Vertical Web Right Hand Mold) RMVL (Rail Mold Vertical Web Left Hand Mold) RMVR Connection Type Size Mold Part No. Weld Metal 4 Concentric RMVR4-WEB-K NUWTUBE65R 2 Concentric RMVR2-WEB-K NUWTUBE65R 1 Concentric RMVR1-WEB-K NUWTUBE65R 1/0 Concentric RMVR1/0-WEB-K NUWTUBE90R 2/0 Concentric RMVR2/0-WEB-K NUWTUBE90R 4/0 Concentric RMVR4/0-WEB-K NUWTUBE115R • Ultraweld exothermic materials meet requirements of AREMA 8.1.34. RMVL Connection Type Size Mold Part No. Weld Metal 4 Concentric RMVL4-WEB-K NUWTUBE65R 2 Concentric RMVL2-WEB-K NUWTUBE65R 1 Concentric RMVL1-WEB-K NUWTUBE65R 1/0 Concentric RMVL1/0-WEB-K NUWTUBE90R 2/0 Concentric RMVL2/0-WEB-K NUWTUBE90R 4/0 Concentric RMVL4/0-WEB-K NUWTUBE115R MH1 RMFRMW105C • Ultraweld exothermic materials meet requirements of AREMA 8.1.34. The adjusting screws on mold frame position conductor at neutral axis of rail where stresses are minimal. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 311 Section 5.6 Uni-Shots G11 / G21 / G31 / G41 Listed 467 G11 G21 Type G31* G41 Section 5 Ultraweld® Exothermic Connections Cable Size Solid Stranded G11 ......................G11588NU .........................5/8" .................... #6, #8 ........................ #8 G11 ......................G11584NU .........................5/8" .................... #3, #4 ..................... #4, #6 G11 ......................G11582NU .........................5/8" .................... #1, #2 ..................... #2, #3 G11 .................... G11581/0NU .......................5/8" ................... 2/0, 1/0 .....................1/0, #1 G11 .................... G11582/0NU .......................5/8" ........................ — ............................ 2/0 NEW Mold Part No. G31 Ground Rod Size G21 ......................G21588NU .........................5/8" .................... #6, G21 ......................G21584NU .........................5/8" .................... #3, G21 ......................G21582NU .........................5/8" .................... #1, G21 .................... G21581/0NU .......................5/8" ................... 2/0, #8 ........................ #8 #4 ..................... #4, #6 #2 ..................... #2, #3 1/0 .....................1/0, #1 G31 ......................G31588NU .........................5/8" .................... #6, G31 ......................G31584NU .........................5/8" .................... #3, G31 ......................G31582NU .........................5/8" .................... #1, G31 ................... G31581/0NU*.......................5/8" ................... 2/0, #8 ........................ #8 #4 ..................... #4, #6 #2 ..................... #2, #3 1/0 .....................1/0, #1 G41 ......................G41588NU .........................5/8" .................... #6, #8 ........................ #8 G41 ......................G41584NU .........................5/8" .................... #3, #4 ..................... #4, #6 G41 ......................G41582NU .........................5/8" .................... #1, #2 ..................... #2, #3 NUWTube (Traditional) Type Mold Part No. Ground Rod Size Cable Size Solid Stranded G11 ......................G11348NU .........................3/4" .................... #6, #8 ........................ #8 G11 ......................G11344NU .........................3/4" .................... #3, #4 ..................... #4, #6 G11 ......................G11342NU .........................3/4" .................... #1, #2 ..................... #2, #3 G11 .................... G11341/0NU .......................3/4" ................... 2/0, 1/0 .....................1/0, #1 G11 .................... G11342/0NU .......................3/4" ........................ — ............................ 2/0 G21 ......................G21348NU .........................3/4" .................... #6, G21 ......................G21344NU .........................3/4" .................... #3, G21 ......................G21342NU .........................3/4" .................... #1, G21 .................... G21341/0NU .......................3/4" ................... 2/0, #8 ........................ #8 #4 ..................... #4, #6 #2 ..................... #2, #3 1/0 .....................1/0, #1 G31 ......................G31348NU .........................3/4" .................... #6, G31 ......................G31344NU .........................3/4" .................... #3, G31 ......................G31342NU .........................3/4" .................... #1, G31 ................... G31341/0NU*.......................3/4" ................... 2/0, #8 ........................ #8 #4 ..................... #4, #6 #2 ..................... #2, #3 1/0 .....................1/0, #1 G41 ......................G41348NU .........................3/4" .................... #6, #8 ........................ #8 G41 ......................G41344NU .........................3/4" .................... #3, #4 ..................... #4, #6 G41 ......................G41342NU .........................3/4" .................... #1, #2 ..................... #2, #3 NOTES: • • • • 312 Disposable single use ceramic mold provides convenience and ease of use. Packaged 12 per box. Requires only a Flint Igniter (FLTIG) to make a connection. See page 325. No frames or handle clamps are required. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.6 G11 / G21 / G31 / G41 G21 Type Mold Part No. G31 G31* Cable Size Solid Stranded G11 ............... G11588US ........... ......5/8”..................#6, #8 ........... ......#8 G11 ............... G11584US ........... ......5/8”..................#3, #4 ........ ......#4, #6 G11 ............... G11582US ........... ......5/8”..................#1, #2 ........ ......#2, #3 G11 ..............G11581/0US ......... ......5/8”.................2/0, 1/0 .............1/0, #1 G11 ..............G11582/0US ......... ......5/8”.............. ......2/0 .............. ......2/0 G11 ..............G11584/0US ......... ......5/8”.............. ......4/0 .............. ......4/0 G41 Ground Rod Size NEW G21 ............... G21588US ........... ......5/8”..................#6, #8 ........... ......#8 G21 ............... G21584US ........... ......5/8”..................#3, #4 ........ ......#4, #6 G21 ............... G21582US ........... ......5/8”..................#1, #2 ........ ......#2, #3 G21 ..............G21581/0US ......... ......5/8”.................2/0, 1/0 .............1/0, #1 G21 ..............G21582/0US ......... ......5/8”.............. ......2/0 .............. ......2/0 G21 ..............G21584/0US ......... ......5/8”.............. ......4/0 .............. ......4/0 G31 ............... G31588US ........... ......5/8”..................#6, G31 ............... G31584US ........... ......5/8”..................#3, G31 ............... G31582US ........... ......5/8”..................#1, G31 .............G31581/0US* ........ ......5/8”.................2/0, #8 ........... ......#8 #4 ........ ......#4, #6 #2 ........ ......#2, #3 1/0 .............1/0, #1 G41 ............... G41588US ........... ......5/8”..................#6, #8 ........... ......#8 G41 ............... G41584US ........... ......5/8”..................#3, #4 ........ ......#4, #6 G41 ............... G41582US ........... ......5/8”..................#1, #2 ........ ......#2, #3 G41PS ............. G41PS8US ...................--- ...................#6, #8 ........... ......#8 Type Mold Part No. UltraShot (Electronic) Ground Rod Size Cable Size Solid Stranded G11 ............... G11348US ........... ......3/4”..................#6, #8 ........... ......#8 G11 ............... G11344US ........... ......3/4”..................#3, #4 ........ ......#4, #6 G11 ............... G11342US ........... ......3/4”..................#1, #2 ........ ......#2, #3 G11 ..............G11341/0US ......... ......3/4”.............. ......1/0 .................1/0, #1 G11 ..............G11342/0US ......... ......3/4”.............. ......2/0 .............. ......2/0 G11 ..............G11344/0US ......... ......3/4”.............. ......4/0 .............. ......4/0 G21 ............... G21348US ........... ......3/4”..................#6, #8 ........... ......#8 G21 ............... G21344US ........... ......3/4”..................#3, #4 ........ ......#4, #6 G21 ............... G21342US ........... ......3/4”..................#1, #2 ........ ......#2, #3 G21 ..............G21341/0US ......... ......3/4”.................2/0, 1/0 .............1/0, #1 G21 ..............G21342/0US ......... ......3/4”.............. ......2/0 .............. ......2/0 G21 ..............G21344/0US ......... ......3/4”.............. ......4/0 .............. ......4/0 G31 ............... G31348US ........... ......3/4”..................#6, G31 ............... G31344US ........... ......3/4”..................#3, G31 ............... G31342US ........... ......3/4”..................#1, G31 .............G31341/0US* ........ ......3/4”.................2/0, #8 ........... ......#8 #4 ........ ......#4, #6 #2 ........ ......#2, #3 1/0 .............1/0, #1 G41 ............... G41348US ........... ......3/4”..................#6, #8 ........... ......#8 G41 ............... G41344US ........... ......3/4”..................#3, #4 ........ ......#4, #6 G41 ............... G41342US ........... ......3/4”..................#1, #2 ........ ......#2, #3 NOTES: See Notes on Page 312. USCONTROLLER required to make Ultra Uni-Shot connection. See page 322. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 313 Section 5 Ultraweld® Exothermic Connections G11 Ultra Uni-Shots Section 5.7 Tinned Copper Lugs Straight & Offset W W A A W W A Section 5 Ultraweld® Exothermic Connections A O.C. O.C. B T T OXL SXL Lug Size Straight Part No. Offset Part No. No. of Holes Screw Size O.C. Dimension T W A B 1/8 x 1 SXL-181 SXL-1812B SXL-1812C SXL-1812D OXL-181 OXL-1812B OXL-1812C OXL-1812D 1 2 2 2 3/8 3/8 1/2 1/2 --.75 1 1.75 1/8 1/8 1/8 1/8 1 1 1 1 1/2 5/8 5/8 5/8 7/8 3 3 3 3/16 x 1 SXL-3161 SXL-31612B SXL-31612C SXL-31612D OXL-3161 OXL-31612B OXL-31612C OXL-31612D 1 2 2 2 3/8 3/8 1/2 1/2 --.75 1 1.75 3/16 3/16 3/16 3/16 1 1 1 1 9/16 1-1/8 5/8 3 5/8 3 5/8 3 1/4 x 1 SXL-141 SXL-1412B SXL-1412C SXL-1412D OXL-141 OXL-1412B OXL-1412C OXL-1412D 1 2 2 2 1/2 3/8 1/2 1/2 --.75 1 1.75 1/4 1/4 1/4 1/4 1 1 1 1 5/8 5/8 5/8 5/8 1-1/8 3 3 3 1 2 2 2 5/8 3/8 1/2 1/2 --.75 1 1.75 1/4 1/4 1/4 1/4 1-1/2 1-1/2 1-1/2 1-1/2 3/4 5/8 5/8 5/8 1-1/2 3 3 3 2 2 2 3/8 1/2 1/2 .75 1 1.75 1/4 1/4 1/4 2 2 2 5/8 5/8 5/8 3 3 3 1 2 2 2 5/8 3/8 1/2 1/2 --.75 1 1.75 3/8 3/8 3/8 3/8 1-1/2 1-1/2 1-1/2 1-1/2 3/4 5/8 5/8 5/8 1-1/2 3 3 3 1 2 2 2 5/8 3/8 1/2 1/2 --.75 1 1.75 3/8 3/8 3/8 3/8 2 2 2 2 1 5/8 5/8 5/8 2-1/8 3 3 3 1/4 x 1-1/2 1/4 x 2 3/8 x 1-1/2 3/8 x 2 SXL-141.5 OXL-141.5 SXL-141.52B OXL-141.52B SXL-141.52C OXL-141.52C SXL-141.52D OXL-141.52D SXL-1422B SXL-1422C SXL-1422D OXL-1422B OXL-1422C OXL-1422D SXL-381.5 OXL-381.5 SXL-381.52B OXL-381.52B SXL-381.52C OXL-381.52C SXL-381.52D OXL-381.52D SXL-382 SXL-3822B SXL-3822C SXL-3822D OXL-382 OXL-3822B OXL-3822C OXL-3822D For Use with LE Style Molds on Page 297. 314 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.7 Bent & Bent J Tinned Copper Lugs W A W O.C. A B Section 5 Ultraweld® Exothermic Connections 45° T Lug Size Bent Part No. No. of Holes Screw Size O.C. Dimension T W A B 1/8 x 1 BXL-181 BXL-1812B BXL-1812C BXL-1812D 1 2 2 2 3/8 3/8 1/2 1/2 --.75 1 1.75 1/8 1/8 1/8 1/8 1 1 1 1 7/16 5/8 5/8 5/8 7/8 3 3 3 3/16 x 1 BXL-3161 BXL-31612B BXL-31612C BXL-31612D 1 2 2 2 1/2 3/8 1/2 1/2 --.75 1 1.75 3/16 3/16 3/16 3/16 1 1 1 1 5/8 5/8 5/8 5/8 1-1/4 3 3 3 1/4 x 1 BXL-141 BXL-1412B BXL-1412C BXL-1412D 1 2 2 2 1/2 3/8 1/2 1/2 --.75 1 1.75 1/4 1/4 1/4 1/4 1 1 1 1 5/8 5/8 5/8 5/8 1-1/4 3 3 3 1/4 x 1-1/2 BXL-141.5 BXL-141.52B BXL-141.52C BXL-141.52D 1 2 2 2 5/8 3/8 1/2 1/2 --.75 1 1.75 1/4 1/4 1/4 1/4 1-1/2 1-1/2 1-1/2 1-1/2 3/4 5/8 5/8 5/8 1-1/2 3 3 3 For Use with LE Style Molds on Page 297. W Lug Size Bent J Part No. No. of Screw O.C. Holes Size Dimension 1/8 x 1 JXL-1813/8 JXL-181 JXL-1812C1/4 JXL-1812C3/8 JXL-1812D 1 1 2 2 2 3/8 1/2 1/4 3/8 1/2 3/16 x 1 JXL-3161 JXL-31612D 1 2 1/2 1/2 T W A B ----1 1 1.75 1/8 1/8 1/8 1/8 1/8 1 1 1 1 1 5/8 5/8 5/8 5/8 5/8 1-1/4 1-1/4 3 3 3 --1.75 3/16 3/16 1 1 5/8 5/8 1-1/4 3 A For Use with LBJ Style Molds on Page 298. W A O.C. B T Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 315 Section 5.8 Equipment Ground Plates APPLICATION NOTE: Equipment ground plates are cast into concrete structures to offer convenient connection points to the ground system. The cast ground plates are made from high quality copper alloy and are easily exothermically welded to copper conductors. The resulting connection has an ampacity that surpasses that of the conductor or the stud. Section 5 Ultraweld® Exothermic Connections Part No. Stud Size Qty. Approx. Each Wt. (lbs.) XGP2.5/2.54/0 4/0 AWG Conc EA 2 XGP2.5/2.55CM 500 MCM Conc EA 2 • Stud fits mold openings for concentric strand conductor of stud size listed. Part No. Stud Size Qty. Approx. Each Wt. (lbs.) XGP1.75/3.254/0 4/0 AWG Conc EA 1-1/2 • NEMA hole spacing. • Stud fits mold opening for concentric strand conductor of stud size listed. Part No. Stud Size Qty. Approx. Each Wt. (lbs.) XGP3.25/3.254/0 4/0 AWG Conc EA 2-1/2 XGP3.25/3.255CM 500 MCM Conc EA 2-1/2 • NEMA hole spacing. • Stud fits mold openings for concentric strand conductor of stud size listed. NOTES: • Use Ultraweld Type EGPCB or EGPCT molds to make straight splices or tee connections with ground conductors to equipment ground plates. • Custom assemblies available. Please contact factory for more information. 316 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.8 Equipment Ground Plate Molds Mold Information: • Molds listed are for stranded cable. For solid conductor, add suffix “S” after conductor number. i.e. 4S = 4 AWG solid conductor. • Price Key is the Bold Letter in the Mold Part No. • For mold Wear Plates, add suffix “WP” to the end of the Mold Part No. See page 324 for details. Required Tools & Accessories: MH1 - Handle for “B” Price Key Molds Recommended Tools & Accessories: CCBRSH1 - Card Cloth Brush MCBRSH1 - Mold Cleaning Brush Mold Part No. UltraShot NUWTUBE 4/0 1/0 EGPCB4/01/0B US90 NUWTUBE90 4/0 2/0 EGPCB4/02/0B US90 NUWTUBE90 4/0 4/0 EGPCB4/04/0B US90 NUWTUBE90 4/0 1/0 EGPCT4/01/0B US90 NUWTUBE90 4/0 2/0 EGPCT4/02/0B US90 NUWTUBE90 4/0 4/0 EGPCT4/04/0B US150 NUWTUBE150 4/0 1/0 EGPID4/01/0B US150 NUWTUBE150 4/0 2/0 EGPID4/02/0B US150 NUWTUBE150 4/0 4/0 EGPID4/04/0B US150 NUWTUBE150 4/0 1/0 EGPIO4/01/0B US150 NUWTUBE150 4/0 2/0 EGPIO4/02/0B US150 NUWTUBE150 4/0 4/0 EGPIO4/04/0B US200 NUWTUBE200 Connection EGPCB BS EGPCT RT Equipment Ground Plate Assembly Section 5 Ultraweld® Exothermic Connections Cable Mold Type Equipment Ground Weld Metal Plate Stud Size Ground Electrode System EGPID GD EGPIO GO Ground Plate Assemblies POST POST NOTE: • Style EGPID and EGPIO assemblies have posts formed from the Ultraweld connection that fit into 1/2" pipe that is used for support and positioning the ground plate. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 317 Section 5.8 Prefabricated Equipment Ground Plate Assemblies APPLICATION NOTE: Equipment ground plates are cast into concrete structures to offer convenient high quality connection points to the ground system. The equipment ground plate assemblies provide ease of installation and reduce labor. Equipment Ground Equipment Ground Plate Assembly Section 5 Ultraweld® Exothermic Connections • The assembly is made to customer specifications per the part numbering system shown below. • Equipment ground plates are manufactured from high quality cast copper alloy. • Meets requirements of Federal Specification QQ-B-691B.2 and ASTMB584. • The copper conductor is factory welded using the Ultraweld process. Ground Electrode System Part Numbering System: "XGP" + "Style" + "Ground Plate Designation Code" + "Conductor" + "X" + "Conductor Length (in.)" XGP BS D 1/0 X 24 XGP Prefix BS Style Style Ground Plate Designation Code RT Style Conductor Conductor Length (in.) GD Style GO Style L L L L L L POST POST NOTE: • Style GD and GO assemblies have posts formed from the Ultraweld connection that fit into 1/2" pipe that is used for support and positioning the ground plate. 318 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.8 Equipment Ground Plate Assemblies Ground Plate Designation Code: Ground Plate Part Number Stud Size A XGP1.75/3.254/0 4/0 AWG Conc B XGP2.5/2.54/0 4/0 AWG Conc C XGP2.5/2.55CM 500 MCM Conc D XGP3.25/3.254/0 4/0 AWG Conc E XGP3.25/3.255CM 500 MCM Conc Ground Plate Figure Section 5 Ultraweld® Exothermic Connections Ground Plate Code Part Numbering Example: Part Number: XGP BS D 1/0 / X 24 is a XGP3.25/3.254/0 Equipment Ground Plate with 1/0 conductor 24" long welded with Ultraweld BS connection. Most Common Assemblies: Part No. Stud Size Qty. Approx. Each Wt. (lbs.) XGPBSD2/0X12 2/0-19 AWG Conc EA 2 XGPBSD1/0X24 1/0-19 AWG Conc EA 2 L • NEMA hole spacing. • Stud fits mold openings for concentric strand conductor of stud size listed. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 319 Section 5.9 Aircraft Ground Receptacle Part No. Qty. Approx. Each Wt. (lbs.) SGRX EA 1-1/4 • Ground receptacle designed to be exothermically connected to a ground rod. Listed 96 APPLICATION NOTES: Section 5 Ultraweld® Exothermic Connections • Aircraft Ground Receptacles are used when temporary grounds must be established. • Used for grounding aircrafts during refueling. • Receptacle: top is 3" in diameter, height is 3-1/2" tall. Mold Types for Aircraft Ground Receptacles FGRBS FGRGD FGRGO FGRIGD FGRIGO NOTE: • Style FGRIGD and FGRIGO assemblies have posts formed from the Ultraweld connection that fit into 1/2" pipe that is used for support and positioning the ground plate. Brass Ball Studs Thread Size Qty. Approx. Each Wt. (lbs.) BBSTUD14 1/4" EA 1/2 BBSTUD38 3/8" EA 1/2 BBSTUD12 1/2" EA 1/2 Part No. • Used as replacement studs for floor ground receptacles. • Can also be mounted on ground bars. • Brass Ball Stud: 3/4" in diameter, 1-1/2" total length. NOTE: • Custom assemblies available. Please contact factory for more information. 320 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.10 Flexible Gate Jumpers Part No. Jumper Size Conductor Size (AWG) Approx. Each Wt. (lbs.) Box Approx. Box Qty. Wt. (lbs.) GJX2S24 #2 AWG #2 solid 1/2 10 5 GJX2/024 2/0 AWG 2/0 concentric 1 10 10 GJX4/024 4/0 AWG 4/0 concentric 1-1/2 10 15 Section 5 Ultraweld® Exothermic Connections • Can be used with the universal pipe clamps or can be exothermically welded to the fence/gate post themselves. • Three sizes designed to fit either a #2 solid, 2/0 stranded or 4/0 stranded exothermic mold. • Flex jumpers made from welding cable. • Standard length is 24" long. • Other lengths available. Please contact factory for more information. Gate Jumper welded to UPC clamp. See page 134 for UPC's. Gate Jumper welded directly to posts. VD (Pipe) Connection Type (Range Taking) Weld Metal LE Connection Type Cable Size Nominal Pipe Size Mold Part No. UltraShot NUWTUBE Cable Size #2 Sol 1-1/4" to 4" Pipe VD-2SV1.25X4B US65 NUWTUBE65 #2 Sol 2/0 4/0 1/4" x 1" Lug Size Weld Metal Mold Part No. UltraShot NUWTUBE 1/4" x 1" LE-2S141B US65 NUWTUBE65 1/4" x 1" LE-2/0141B US65 NUWTUBE65 LE-4/0141B US90 NUWTUBE90 2/0 1-1/4" to 3-1/2" Pipe 2" to 4" Pipe VD-2/0V1.25X3.5B VD-2/0V2X4B US90 US90 NUWTUBE90 NUWTUBE90 4/0 1-1/4" to 3-1/2" Pipe 2" to 4" Pipe VD-4/0V1.25X3.5B VD-4/0V2X4B US150 US150 NUWTUBE150 • See page 297 for more LE Connection Types. NUWTUBE150 • See page 292 for more VD (Pipe) Connection Types. VD (Pipe) Connection Type Weld Metal Cable Size Mold Part No. UltraShot NUWTUBE #2 Sol 2/0 4/0 VD-2SV**B VD-2/0V**B VD-4/0V**B US65 US115 US150 NUWTUBE65 NUWTUBE115 NUWTUBE150 **Add Pipe Size of Vertical Pipe to Mold Part No. NOTE: Thin walled pipe may be unsuitable for exothermic connections. If experiencing burn through issues with the pipe (typically with 2/0 or 4/0 conductors), adding sand inside the fence post well past the exothermic connection may solve this problem. Another solution would be to use a smaller conductor such as a #2 AWG jumper which uses a smaller size weld metal. The last solution may be to use mechanical fence clamp assembly such as the ones found in Section 1.11, page 133. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 321 Section 5.11 Materials, Tools & Accessories UltraShot Controller Part No. Qty. Approx. Each Wt. (lbs.) USCONTROLLER EA 11 Section 5 Ultraweld® Exothermic Connections • Patented copper drop-in cartridge consumed during the reaction process. • Rugged long lasting 12-volt rechargeable battery control unit ignites hundreds of connections on a single charge. • Six-foot controller cord standard, 15-foot cord optional. • Cartridge is consumed leaving no waste such as plastic or metal containers on the job site. • Long lasting Ultra-reliable ignition process allows for little to no downtime on the job site. • Six or 15-foot cord allows for flexibility in tight spaces as well as maintaining a safe distance from the reaction. Controller Cords Part No. Description Qty Approx. Each Wt. (lbs.) USLEAD6 6' Controller Cord EA 1/8 USLEAD15 15' Controller Cord EA 1/8 Car Charger Part No. Qty Approx. Each Wt. (lbs.) USCARCHARGER EA 1/2 322 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.11 Materials, Tools & Accessories Weld Metal • The weld metal, a mixture of copper oxide and aluminum, is packaged in individual, moisture resistant copper drop-ins. • The copper drop-in is consumed during the reaction process. • Each drop-in is marked with the size. • The drop-ins are packaged in a box containing either 5 units per box (4 boxes per case), 10 units per box (5 boxes per case) or 20 units per box (10 boxes per case). NUWTube™ • The weld metal, a mixture of copper oxide and aluminum, is packaged in individual, moisture resistant plastic tubes. • Dual chambers design holds starting material and weld metals separately, in the same tube. • Easy to identify with color coded caps. Clear = Weld Metal, Orange = Starting material. • Each cartridge is marked with the size. • Each box also contains instructions and metal disks. Once metal disk is used for each connection. UltraShot® (Drop-In) Weld Metal Size Qty. Per Carton US25 20 US32 20 US45 20 US65 20 US90 10 US115 10 US150 10 US200 10 US250 10 US300 10 US400 5 US500 5 US600 5 US750 5 Section 5 Ultraweld® Exothermic Connections UltraShott® NUWTube™ (Pour & Shoot) Weld Metal Size Qty. Per Carton NUWTUBE15 20 NUWTUBE25 20 NUWTUBE32 20 NUWTUBE45 20 NUWTUBE65 20 NUWTUBE90 10 NUWTUBE115 10 NUWTUBE150 10 NUWTUBE200 10 NUWTUBE250 10 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 323 Section 5.11 Materials, Tools & Accessories Molds Section 5 Ultraweld® Exothermic Connections • Depending on the care and treatment of the mold, it will average 50 or more welds. Substantially more with the UltraShot process. • The Ultraweld Low Smoke process uses an integrated filter system on the mold and electric ignition of the weld metal to produce a finished connection with minimal smoke emission. Ideal for indoor and confined space working conditions. • For Ultraweld Low Smoke process, ignition is accomplished with the use of a USCONTROLLER. • Mold Handle not inluded. Open Mold Closed Mold Low Smoke Mold USCONTROLLER Wear Plates • Wear plates help extend the life of the mold. • The openings of the mold get worn down due to forcing a mold shut over "out of round" conductors, the ends of conductors hitting and chipping the openings, etc. • Wear plates can be supplied for all molds for cable sizes; #2 Solid, 1/0 AWG through 500 MCM and Copperweld cable 7/#10 through 19/#6. • To order, add the suffix "WP" to the Ultraweld part number. Example: RT-4/04/0B-WP Available Weld Type BH BS GD GO GS HB HU LE PB* PT* RO RS RT VA VH VT XO XX Number of Wear Plates 2 2 2 3 3 1 2 1 3 4 2 2 3 1 2 2 4 4 *Wear plates only available on 1/0 stranded and larger or Copperweld 7/#10 and larger run and tap cables. Also available from #2 solid run and tap cables. 324 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.11 Materials, Tools & Accessories Mold Accessories Flint Igniters Flint Igniter Description Qty. Approx. Each Wt. (lbs.) FLTIG Flint Igniter EA 1/4 FLTIGEXT 36" Extention EA 1-1/2 RPLFLT Replacement Flints EA 1/8 • When making an Ultraweld connection, Flint Igniters are used to ignite the starting material. • Flint Igniters comes with MH1 and MH2 handle clamps. • Replacement Flints are also available. • Self-igniting Torch Head is designed to fit 14 or 16 ounce propane cylinders. • Torches are required to remove moisture from the mold and conductors before making the Ultraweld connections. Torch Head Part No. Qty. Approx. Each Wt. (lbs.) TRCHD EA 36" Extension 1-1/4 Adapting Molds to Fit Conductors • Wrap Sleeves can be used when welding cables smaller than indicated on mold tag. • When the cable opening in the mold is larger than the cable, copper Wrap Sleeves are wrapped around the cable until the diameter is about the same size as the mold cable opening. • A copper Wrap Sleeve is also used for wrapping around rebar for certain connection styles. Wrap Sleeves Part No. Box Qty. Approx. Box Wt. (lbs.) WRPSLV 50 1/2 Adapter Sleeves Cable Size Part No. Concentric Strand ADPSLV6 ADPSLV4 ADPSLV2A ADPSLV2B ADPSLV1 #12, 14 #7, 8, 10 #6 #4, 5 #4 Solid Use in Mold for Stranded O.D I.D. Length #10, 12, 14 #6, 8 #5 #3, 4 n/a #6 #4 #2 #2 #1 .156 .227 .292 .287 .340 .111 .177 .198 .246 .246 1.00 1.00 1.00 1.00 1.00 Sleeve Dimensions ADPSLV1/0 #2 #1 1/0 .370 .307 1.00 ADPSLV2/0 #1 1/0 2/0 .420 .359 1.00 ADPSLV3/0 1/0, #1 2/0 3/0 .452 .389 1.00 ADPSLV4/0 2/0, 1/0 3/0 4/0 .524 .437 1.50 • Adapter Sleeves can be used when welding cables smaller than indicated on mold tag. • Adapter sleeves slide over the cable to adapt smaller size cables to a larger size mold. Box Qty. Approx. Box Wt. (lbs.) 25 50 25 50 50 1/4 1/4 1/4 1/4 1/4 25 25 25 50 1/4 1/4 1/4 1/4 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 325 Section 5 Ultraweld® Exothermic Connections Part No. Section 5.11 Materials, Tools & Accessories Adapting Molds to Fit Conductors continued Ceramic Rebar Packing Material Part No. Box Qty. Approx. Box Wt. (lbs.) CERPM1 25 1/4 CERPM2 25 1/4 CERPM3 25 1/4 Section 5 Ultraweld® Exothermic Connections • Packing consists of preformed ceramic batting. • Packing is required on all rebar connections to prevent leakage. • Some connection styles may require wrap sleeves in place of ceramic packing. Mold Sealer Part No. Qty. Approx. Each Wt. (lbs.) MLDSLR EA 1 • Mold Sealer is for sealing slightly worn molds to guard against leakage from large stranded conductors. • Available in a convenient 1 pound package. Cable & Work Surface Preparation Cold Galvanizing Spray Part No. Qty. Unit Wt. (oz.) CGS EA 16 • Instant cold galvanizing spray provides protection equal to hot dip galvanizing. • Used for touching up surfaces affected by welding. Rasp Part No. Qty. Approx. Each Wt. (lbs.) RASP EA 2-1/2 • Ideal for removing mill scale and rust from steel surfaces. 326 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.11 Materials, Tools & Accessories Cable & Work Surface Preparation continued Card Cloth Brush Part No. Qty. Approx. Each Wt. (lbs.) CCBRSH1 EA 1/4 Section 5 Ultraweld® Exothermic Connections • The Card Cloth Brush has short, stiff, metal bristles which are generally preferred for cleaning concentric conductors and busbars, that are not heavily oxidized. Cable Cleaning Brush Part No. Description Qty. Approx. Each Wt. (lbs.) CCBRSH2 Cable Cleaning Brush EA 3/4 CCBRSH2R Replacement Brush Pair EA 1/4 • Ideal for cleaning concentric stranded cable, especially very dirty or oxidized conductors. Mold Care & Use Mold Cleaning Brushes Part No. Qty. Approx. Each Wt. (lbs.) MCBRSH1 EA 1/4 MCBRSH2 EA 1/16 • Slag can be removed from molds by using a Mold Cleaning Brush. • The brush is especially useful on vertical split molds. • Consistent and proper use of the brush will aid in maintaining or exceeding the average mold life of 50 connections. MCBRSH1 MCBRSH2 Mold Cleaning Spades Part No. Weld Metal Sizes Qty. Approx. Each Wt. (lbs.) MCSPD25/115 25 - 115 EA 1/4 MCSPD150/400 150 and larger EA 1/4 • Slag can be cleaned from the molds by using a Mold Cleaning Spade. • The cleaning spade is especially useful on horizontally split molds. • The cleaning spades are specifically designed to fit the mold crucible for a given range of weld metal sizes. • Consistent and proper use of cleaning spades will aid in maintaining or exceeding the average mold life of 50 connections. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 327 Section 5.11 Materials, Tools & Accessories Disks Part No. Description Diameter Box Qty. Approx. Box Wt. (lbs.) DISK15/65 Used in molds using 15 thru 65 weld metal 3/4" 20 1/8 DISK90/115 Used in molds using 90 thru 115 weld melal 1" 10 1/8 DISK150/500 Used in molds using 150 thru 250 weld metal 1-1/2" 10 1/4 Section 5 Ultraweld® Exothermic Connections • The disk rests on the bottom of the crucible and holds the weld metal powder in place until the reaction occurs. • A new disk is required each time a weld is made. • Disks are included with the NUWTUBE Weld Metal. Disk Kit Part No. Qty. Approx. Each Wt. (lbs.) DISKKIT1 EA 1/4 • A Disk Kit contains three sizes of steel disks; 60 small, 30 medium and 30 large. Mold Fastening & Mounting Mold Handle Clamps • • • • Part No. Application Qty. Approx. Each Wt. (lbs.) MH1 For All molds with B, E, K, P & Q mold price key (3" wide) EA 2-3/4 MH2 For All molds with C, D, F & Z mold price key EA 3-1/2 MH3 For Combo molds with L, M & N mold price key EA 1/4 MH4 For Combo molds with R mold price key EA 1-1/2 Mold Handle Clamps are required for all molds. Some molds are used with specialized frames. Handle clamps MH1 & MH2 come with a flint igniter (FLTIG). Handle clamps have a Zinc Ultraseal plated finish. Patented MH1, MH2 MH3 328 MH4 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.11 Materials, Tools & Accessories Mold Fastening & Mounting continued Chain Support Handle Clamps Fits Mold Price Key For Following Connection Types Pipe/ Rebar Qty. Approx. Each Wt. (lbs.) CSH1 B, E, K RE, VA, VD, VT, VU Vertical EA 4 CSH2 C, D, F VA, VD, VT, VU Vertical EA 4-1/2 • Handle clamps CSH1 & CSH2 come with MH1 & MH2 clamps respectively as well as a CSKIT and flint igniter (FLTIG). • Chain Support Handle Clamps are used to securely hold the mold to either a vertical or horizontal pipe. • A 20” length of chain, which fits up to 4” pipes, comes with the chain support handle clamps. • Extra chain length is available. Please contact factory for details. Patented Chain Support Kits Patented Part No. Fits Mold Price Key For Following Connection Types Pipe/ Rebar Qty. Approx. Each Wt. (lbs.) CSKIT B, C, D, E, F, K RE, VA, VD, VT, VU Vertical EA 2 CSKITHSVM B, C VH, RS Vertical EA 3 CSKITHP B, C HB, HD, HT, HU Horizontal EA 3-1/4 CSKITHPVS B HTCP, RO Horizontal EA 4 CSKIT CSKITHSVM CSKITHP • These kits convert standard mold handle clamps into chain support clamps. CSKITHPVS Magnetic Support Handle Clamps Part No. Fits Mold Price Key Minimum Width Requirements Qty. Approx. Each Wt. (lbs.) MSHC1 B, E, K 8" EA 6 MSHC2 C, D, F 8" EA 6-1/2 Patented • Handle clamps MSHC1 & MSHC2 come with MH1 & MH2 clamps respectively as well as a MSKIT and a flint igniter (FLTIG). • Magnetic Support Handle Clamp allows mold to be securely held in place to steel surfaces. • MSKIT converts the standard mold handle clamp into a magnetic support handle clamp. Magnetic Support Kits Part No. Fits Mold Price Key Minimum Width Requirements Qty. Approx. Each Wt. (lbs.) MSKIT B, C, D, E, F, K 8" EA 6 MSKITHSVS B, C, D, K 10" EA 5 • These kits convert the standard mold handle clamp into a magnetic support handle clamp. Patented MSKIT Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 MSKITHSVS 329 Section 5 Ultraweld® Exothermic Connections Part No. Section 5.11 Materials, Tools & Accessories Mold Fastening & Mounting continued Hold Down Kit Part No. Qty. Approx. Each Wt. (lbs.) UMHDKIT EA 1-1/2 UMMHDA EA 1/2 • UMHDKIT: Attaches easily to MH1 & MH2 handle clamps for holding mold in place. • UMMHDA: Used for horizontal "A" molds. UMHDKIT UMMHDA Section 5 Ultraweld® Exothermic Connections Mold Handle Clamp Kits Fits Mold Price Key Kit Includes Qty. ULTRAMH1KIT B, E, K MH1, CSKIT, MSKIT EA 7 ULTRAMH2KIT C, D, F MH2, CSKIT, MSKIT EA 7-1/2 Part No. Approx. Each Wt. (lbs.) MH1, MH2 Patented • Handle clamps MH1 & MH2 come with a flint igniter. (FLTIG) • Chain Support Handle Clamp securely holds mold to a vertical pipe. • Magnetic Support Handle Clamp holds mold securely in place when welding to steel surfaces. CSKIT MSKIT Mold Blanket Part No. Qty. Approx. Each Wt. (lbs.) ULTRAWRAP EA 2 • Contains an inner and outer E-glass yarn with a padded non-crystalline silicate filling, finished with Kevlar®. • Extends mold life by protecting against shock impact caused by rough handling. • Protects exothermic welders from coming into contact with hot molds. • Used as a protection blanket against weld splatter. 330 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.11 Materials, Tools & Accessories Toolbox & Tools Toolbox Part No. Qty. Approx. Each Wt. (lbs.) TOOLBOX EA 5-1/2 • Plastic toolbox measures 22" x 9.5" x 9.75" and includes a tray. Part No. Qty. Approx. Each Wt. (lbs.) CC9 EA 1/4 Section 5 Ultraweld® Exothermic Connections 9" Cable Cutter • Cable cutters designed for special high-leverage to give excellent cutting capability. • The cable-gripping shear-type jaw makes clean cuts up to 2/0 soft copper cable. • Handles are plastic-dipped for comfort and to minimize fatigue. Lineman's Pliers Part No. Qty. Approx. Each Wt. (lbs.) LP9 EA 1-1/4 • 9" Lineman's pliers are heavy duty with non-slip cushion grips. • Made with heat treated forged alloy steel for increased toughness and durability. • Has a streamline head design and it's hardened side cutting edges create a clean cut and remain sharp. Standard Slot Screwdriver Part No. Qty. Approx. Each Wt. (lbs.) SSS6 EA 1/4 • Screwdriver is 6" long with a 5/16" standard head. Standard Vise-Grip® Part No. Qty. Approx. Each Wt. (lbs.) VG10 EA 1-1/4 • 10" Vise-Grip® straight jaw locking pliers can be used as a pliers, adjustable wrench, pipe wrench, or clamp. • They have a strong grip with quick release and locks on to a variety of sizes. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 331 Section 5.11 Materials, Tools & Accessories Toolkits Part No. Qty. Approx. Each Wt. (lbs.) TOOLKIT EA 10 USTOOLKIT EA 23-1/4 Section 5 Ultraweld® Exothermic Connections • TOOLKIT Includes: (1) TOOLBOX: 22" x 9.5" x 9.75" plastic toolbox with tray (1) CC9: 9" Cable Cutters (1) LP9: Lineman's Pliers (1) SSS6: 6" Screwdriver (1) VG10: 10" Vise-Grips (1) FLTIG: Flint Igniter (1) CCBRSH1: Card Cloth Brush (1) MCBRSH1: Mold Cleaning Brush (1) DISKKIT: Disk Kit • USTOOLKIT Includes: (1) USCONTROLLER (1) TOOLBOX: 22" x 9.5" x 9.75" plastic toolbox with tray (1) MH1: Mold Handle (1) CSKIT: Chain Support Kit (1) MCBRSH2: Mold Cleaning Brush (1) SFTYGLS: Safety Glasses (1) GLOVES: Leather Palm Gloves (1) 3MABPAD: Abrasive Pad (1) MOLDBKT: Mold Blanket (1) TRCHD: Torch Head with Igniter Ground Rod & Cable Clamp Part No. Qty. Approx. Each Wt. (lbs.) GRCC EA 18 • Clamp properly aligns and supports Ground Rods for welding type GG connections. See page 286 for details. • Add-on third clamp (included) is used to convert into a Cable Clamping system. Thus preventing cables under tension from moving during welding and ensuring no weld metal leakage. This ensures quality connections and increases the life of the mold. Ground Rod Clamping 332 Cable Clamping Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.12 Cable Codes Technical Information Conductor Identification Bare Class A, B, and C Concentric Stranded Conductors Number of Wires 19 .1470* .1424* .1375* .1273 .1622* .1451 .1357 .1257 .1147 .1055 .0940 .0837 .0745 .0664 .0591 .0526 .0469 .0372 .0295 .0234 .0185 .0417 37 61 91 .1644* .1145 .1109 .1071 .0992 .1162 .1040 .0973 .0900 .0822 .0756 .0763 .0600 .0534 .0467 .1280 .0938 .0908 .0877 .0812 .0905 .0810 .0757 .0701 .0640 0.148 Cable Code 1MM 8CM 75CM 7CM 6CM 5CM 4CM 35CM 3CM 25CM 4/0 3/0 2/0 1/0 1 2 3 4 6 8 10 12 14 Section 5 Ultraweld® Exothermic Connections Based on A.S.T.M Standard Specifications Size in Size Conductor Circular A.W.G. Diameter 7 mils 1,000,000 1000 1.152" 800,000 800 1.031" 750,000 750 .998" 700,000 700 .964" 600,000 600 .893" 500,000 500 .813" 400,000 400 .728" 350,000 350 .681" 300,000 300 .630" 250,000 250 .575" 211,600 4/0 .528" .1739 167,800 3/0 .470" .1548 133,100 2/0 .419" .1379 105,500 .373" .1228 1/0 83,690 1 .332" .1093 66,370 2 .292" .0974 52,630 3 .260" .0867 41,740 4 .232" .0772 26,240 6 .184" .0612 16,510 8 .146" .0486 10,380 10 .116" .0385 6,530 12 .0915" .0305 4,110 14 .0726" .0242 * Class AA Bare Solid Copper Conductors Based on A.S.T.M Standard Specifications Size A.W.G. 4/0 3/0 2/0 1/0 1 2 3 4 6 8 10 12 14 Cross Sectional Area Circular Mils 211,600 167,800 133,100 105,500 83,690 66,370 52,630 41,740 26,250 16,510 10,380 6,530 4,110 Wire Diameter Cable Code .4600" .4096" .3648" .3249" .2893" .2576" .2294" .2043" .1620" .1285" .1019" .0808" .0641" 4/0S 3/0S 2/0S 1/0S 1S 2S 3S 4S 6S 8S 10S 12S 14S Conductor Area Conversions Square Inches x 1273 = MCM MCM x 7.862 x 10-4 = Square Inches Square Inches x 645.2 = Square Millimeter Square Millimeter x 1.550 x 10-3 = Square Inches Square Millimeters x 1.9736 = MCM MCM x 0.5067 = Square Millimeters 1 MCM = 1 kcmil = 1,000 circular mil Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 333 Section 5.12 Technical Information Cable Codes & Pipe Sizes Copper-Clad Steel Conductors Cable Code Section 5 Ultraweld® Exothermic Connections 3/10CW 3/9CW 3/8CW 7/10CW 3/7CW 7/9CW 3/6CW 7/8CW 3/5CW 7/7CW 7/6CW 7/5CW 19/9CW 7/4CW 19/8CW 19/7CW 19/6CW 19/5CW Cable Stranding 3/#10 CW 3/#9 CW 3/#8 CW 7/#10 CW 3/#7 CW 7/#9 CW 3/#6 CW 7/#8 CW 3/#5 CW 7/#7 CW 7/#6 CW 7/#5 CW 19/#9 CW 7/#4 CW 19/#8 CW 19/#7 CW 19/#6 CW 19/#5 CW Nominal Cross Sectional Diameter (in.) Area (kcmil) .220 31.15 .247 39.28 .277 49.53 .306 72.68 .311 62.45 .343 91.65 .349 78.75 .385 115.60 .392 99.31 .433 145.70 .486 183.80 .546 231.63 .572 248.70 .613 292.20 .642 313.70 .721 395.60 .810 498.60 .910 628.70 Steel Pipe Sizes Standard Weight (Schedule 40) Nominal Size 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" 8" 10" 334 ASTM A53-90-B ANSI/ASME B36.10M-1985 O.D. 1.315" 1.66" 1.9" 2.375" 2.875" 3.5" 4" 4.5" 5.563" 6.625" 8.625" 10.75" Wall Thickness .133" .14" .145" .154" .203" .216" .226" .237" .258" .28" .322" .365" Mold Code 1 1.25 1.5 2 2.5 3 3.5 4 5 6 8 10 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 5.12 Ground Rods & Bars Technical Information Ground Rods 1/2" 5/8" 3/4" 1" Material Type Copper-clad Copper-clad Steel* Copper-clad Steel* Copper-clad Copper-clad Steel* Copper-clad Copper-clad Steel* Copper-clad Copper-clad Sectional Plain Plain Plain Plain Plain Sectional Plain Plain Sectional Plain Plain Sectional Body Diameter .505" .50" .50" .475" .625" .563" .563" .75" .682" .682" 1.00" .914" .914" Thread Size 9/16" N/A N/A N/A N/A N/A 5/8" N/A N/A 3/4" N/A N/A 1" Ground Rod Code 12F 12F 12F 12 58F 58 58S** 34F 34 34S** 10F 10 10S** Section 5 Ultraweld® Exothermic Connections Nominal Size * Plain steel, stainless steel, stainless clad rods or galvanized steel. ** Add S to sectional ground rod size for connections to end of rod such as: GD, GF, GO, GT, GG Rectangular Copper Busbar Thickness 1/8" 3/16" 1/4" 3/8" 1/2" Width 1" 1-1/2" 2" 1" 2" 1" 1-1/2" 2" 3" 4" 1" 1-1/2" 2" 3" 4" 2" 3" 4" Circular Mil Size 159,200 238,700 318,300 238,700 477,500 318,300 477,500 636,600 954,900 1,273,000 477,500 716,200 954,900 1,432,000 1,910,000 1,273,000 1,910,000 2,546,000 Weight Lbs. per Foot .484 .726 .969 .727 1.45 .969 1.45 1.94 2.91 3.88 1.45 2.18 2.91 4.36 5.81 3.88 5.81 7.75 Busbar Code 181 181.5 182 3161 3162 141 141.5 142 143 144 381 381.5 382 383 384 122 123 124 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 335 Section 5.12 Technical Information Bars Reinforcing Bars Rebar Sizes Section 5 Ultraweld® Exothermic Connections 3 4 5 6 7 8 9 10 11 14 18 Nominal Dimensions Diameter Cross-sectional Inches Area-Sq. Inches .375" .11" .50" .20" .625" .31" .75" .44" .875" .60" 1" .79" 1.128" 1" 1.27" 1.27" 1.41" 1.56" 1.693" 2.25" 2.257" 4" Equivalent Copper Sizes* 9 AWG 7 5 3 2 1 1/0 2/0 3/0 250 MCM 450 Rebar Code 3 4 5 6 7 8 9 10 11 14 18 * Based on 8% IACS, rounded to the next higher commercial copper size. Rebar Size Chart 4 6 3 5 7 .375” .50” .625” .75” .875” 8 9 1” 1.128” 10 1.27” diameter 18 14 11 1.41” 1.693” 2.257” diameter 336 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6 Technical Assistance Index Page 6.1 6.2 6.3 6.4 Lightning Risk Assessment ................................................................338 Structural Lightning Protection System Specification ............................ 344 Underwriters Laboratories Master Label Inspection Service .................. 348 Typical Lightning Protection Drawings ................................................349 6.5 6.6 6.7 Lightning Protection & Grounding Details ........................................... 353 Wireless Communication Site LP & Grounding System Specification ...... 364 Wireless Communication Drawings & Details....................................... 370 6.8 Signal Reference Grid System Specification ......................................... 375 6.9 Signal Reference Grid (SRG) Installation Instructions .......................... 379 6.10 Grounding & Bonding for Communications System Specification (ANSI-J-STD-607-A) ..........................................................................381 Section 6 Technical Assistance Description NOTE: Our catalog drawings & details are available on our CD version of this catalog and our website. Please contact us to request a Catalog CD. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 337 Section 6.1 Lightning Risk Assessment Harger Lightning & Grounding is pleased to present the Lightning Risk Assessment Guide to Aid in the Determination of the Need for Lightning Protection (per NFPA 780 2011 Edition) Section 6 Technical Assistance For years, architects, engineers, building managers, owners, and insurance carriers have been seeking a more professional method of evaluating the need for lightning protection. In the past, the decision to provide lightning protection was often based on gambles and guesswork by well-meaning persons, not having specialized training in lightning protection. Tragic and unnecessary losses have occurred because of this approach. Now, by use of this guide, you may make a more accurate determination regarding the need for lightning protection. Once the need for protection has been established, loss of life and property can be avoided by the installation of an approved lightning protection system. In those special cases where professional consultation or installation is desired, Harger Lightning & Grounding stands ready to be of service. 338 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.1 Lightning Risk Assessment Lightning loss risk assessment involves the evaluation of various criteria to determine the risk of loss due to lightning. This guide is designed to assist in that determination. As a guide, it is not possible to cover each special design element that may render a structure more or less susceptible to lightning damage. In these special cases it is recommended the user seek professional advice. Personal and economic factors are very important and must be considered in addition to the assessment obtained by use of this guide. The probability that a structure or object will be struck by lightning is the product of the equivalent collection area of the structure or object and the lightning flash density for the area that the structure is located. This risk assessment method is a guide that takes into account the lightning flash density and the following factors: 1. Building environment 2. Type of construction 3. Structure occupancy 4. Structure contents 5. Lightning stroke consequences Lightning risk for a structure is the product of the lightning strike frequency and the consequence of the strike to the structure. Lightning Flash Density (Ng) - The yearly number of flashes to ground per square kilometer, lightning flash density, is found in Figure 1. Section 6 Technical Assistance Figure r 1: Li L ghtning Flash Density Ma M p Few ar a eas in i the Unite t d States are free fr from m thu und n errstorms and the heir attendant hazards, butt some arreas have e more stor o ms than ot othe herss. Th The m p sh ma s ow ws th t e average lightning flash dens nsity in flash s es/km2/y /year - fo or the United State es. Lightning data provided by the U.S. National Lightning Detection NetworkTM (Measured lightning flash density corrected for NLDN detection efficiency) 1989-1998 Average U.S. Lightning Flash Density Flashes per Square Kilometer per Year. (Courtesy Global Atmospherics, Inc.) Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 339 Section 6.1 Lightning Risk Assessment Method: Calculate and compare the expected Lightning Strike Frequency (Nd) for the facility to the Tolerable Lightning Strike Frequency (Nc). Step 1: Determination of Expected Lightning Strike Frequency (Nd) Nd = Ng • Ae • C1 • 10-6 Where: Nd = the expected yearly lightning strike frequency to the structure Ng = the yearly average lightning flash density in the region where the structure is located (Determine value from Figure 1) Ae = the equivalent collection area (m2) of the structure (Determine from Figure 2) C1 = the environmental coefficient (Determine value from Table 1) Figure 2: Calculation of Equivalent Collection Volume (Ae) Rectangular Structure For a rectangular structure, Ae = LW + 6H(L + W) + π9H2. Section 6 Technical Assistance Structure where a Prominent Part Encompasses All Portions of the Lower Part of the Structure. Ae = π9H2 Structure where Prominent Part Encompasses a Portion of the Lower Part of the Structure. For complex structures determine the equivalent collective area. 340 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.1 Lightning Risk Assessment Table 1: Environmental Coefficient C1 Relative Structure Location Structure located within a space containing structures or trees of the same height or taller within a distance of 3H Structure surrounded by smaller structures within a distance of 3H Isolated structure, no other structures within a distance of 3H Isolated structure on a hilltop C1 0.25 0.5 1 2 Note: 3H = 3 times the highest point in the structure Step 2: Tolerable Lightning Frequency (Nc) The tolerable lightning frequency (Nc) is a measure of the damage risk to the structure including factors affecting risks to the structure, environment, and money loss. It is calculated as follows: Nc = 1.5 x 10-3 C2 • C3 • C4 • C5 Where values for C2 , C3 , C4 and C5 are determined from Tables 2 through 5. Table 2: Determination of Structural Coefficient C2 Metal Roof 0.5 1 2 Flammable Roof 2 2.5 3 Section 6 Technical Assistance Structure Metal Nonmetallic Flammable C2 Nonmetallic Roof 1 1 2.5 Table 3: Determination of Structural Contents Coefficient C3 Structural Contents Low value and nonflammable Stand value and nonflammable High value, moderately flammable Exceptional value, flammable, computer or electronics Exceptional value, irreplaceable cultural contents C3 0.5 1 2 3 4 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 341 Section 6.1 Lightning Risk Assessment Table 4: Determination of Structural Occupancy Coefficient C4 Structural Contents Unoccupied Normally occupied Difficult to evaluate or risk of panic C4 0.5 1 3 Table 5: Determination of Lightning Consequence Coefficient C5 Structural Contents Continuity of facility services not required, no environmental impact Continuity of facility services required, no environmental impact Consequences to the environment C5 1 5 10 Step 3: Determine Protection Level Compare Step 1 Expected Lightning Frequency (Nd) to Step 2 Tolerable Lightning Frequency (Nc). If Nd > Nc then a lightning protection system should be installed. If Nd < Nc then a lightning protection system can be optional. Section 6 Technical Assistance The risk assessment has been adapted from and conforms to the Lightning Risk Assessment presented in NFPA 780-2011, Annex L. NFPA 780-2011 can be purchased directly from the National Fire Protection Association (http://www.nfpa.org/). 342 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.1 Lightning Risk Assessment Lightning Risk Assessment Worksheet Project: _________________________________________ Date: _______________________ Data Input / Equations Computation Equivalent collection volume area. L= Ae = LW + 6H (L + W) + π9H W= 2 (for a rectangular structure) Results H= H2= or Ae= or Ae = π9H 2 H= (structure with a prominent part encompassing all lower parts of structure) Nd = Ng • Ae • C1 • 10-6 Tolerable lightning frequency to the structure. Nc = 1.5 x 10-3 C2 • C3 • C4 • C5 Ng= Ae= Nd= Section 6 Technical Assistance Expected lightning strike frequency to the structure C1= C2= C3= C4= N c= C5= If Nd < Nc - Lightning Protection System may be optional If Nd > Nc - Lightning Protection System should be installed Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 343 Section 6.2 Structural Lightning Protection System Specification Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System Specification Part 1 – GENERAL 1.01 Summary: a. Provide a complete lightning protection system for the building(s) or structures included on the contract drawings. The system shall provide safety for the building, the buildings contents and occupants by preventing damage caused by lightning. The design of this system is to be in strict accordance with this section of the specifications and all contract drawings that apply. b. The lightning protection system shall be installed by a firm actively engaged in the installation of Master Labeled Lightning Protection Systems and shall be so listed by Underwriters Laboratories Inc. The completed system shall comply with the latest editions of the Installation Requirements for Lightning Protection Systems, UL96A and of the National Fire Protection Association’s Lightning Protection Standard, NFPA 780. c. The work covered under this section of the specification consists of furnishing labor, materials and services required for the completion of a functional and unobtrusive lightning protection system approved by the architect, engineer and Underwriters Laboratories Inc. 1.02 References: The completed lightning protection system shall comply with the latest issue of the following standards and form a part of this specification. a. NFPA 780, Standard for the Installation of Lightning Protection Systems. b. UL 96A, Installation Requirements for Lightning Protection Systems 1.03 Submittals: Section 6 Technical Assistance a. Shop drawings shall be submitted to the architect and engineer for approval prior to commencement of the installation. Shop drawing are to show the extent of the system layout designed specifically for the building(s) or structures included in the contract drawings along with details of the products to be used in the installation. 1.04 Quality Assurance: a. The installing contractor shall furnish a UL Master Label or Letter of Findings upon completion of the installation. Part 2 – PRODUCTS 2.01 Standard a. All materials used in the installation shall be new and shall comply in weight, size and composition as required by UL 96A and NFPA 780 and shall be labeled or listed by Underwriters Laboratories Inc. for use in lightning protection systems. The system furnished under this specification shall be the standard product of a manufacturer regularly engaged in the production of lightning protection equipment. The manufacturer shall be listed by UL as a recognized manufacturer of lightning protection components. 2.02 Acceptable Manufacturers a. Harger Lightning Protection & Grounding 301 Ziegler Drive, Grayslake, IL 60030 847-548-8700 ● 800-842-7437 ● Fax 847-548-8755 E-mail: hargersales@harger.com ● Website: www.harger.com 344 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.2 Structural Lightning Protection System Specification Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System Specification 2.03 Materials a. Class I materials shall be used on structures that do not exceed 75 feet in height and Class II materials shall be used on structures that are 75 feet or higher above average grade. b. Copper materials shall not be mounted on aluminum surfaces including Galvalume, galvanized steel and zinc; this includes these materials that have been painted. c. Aluminum materials shall not come into contact with earth or where rapid deterioration is possible. Aluminum materials shall not come into contact with copper surfaces. 2.04 Air Terminals a. Air terminals shall project a minimum of ten inches above the object or area it is to protect and shall be located at intervals not exceeding 20’-0” along ridges and along the perimeter of flat or gently sloping roofs (flat or gently sloping roofs include roofs that have a pitch less than 3:12). Flat or gently sloping roofs exceeding 50’-0” in width shall be protected with additional air terminals located at intervals not exceeding 50’. Air terminals shall be located within two feet of roof edges and outside corners of protected areas. c. Air terminal bases shall be securely fastened to the structure in accordance the specified standards including the use of adhesive that is compatible with the surface it is to be used on or stainless steel fasteners. d. Main conductors shall be sized in accordance with the specified standards for Class I or Class II structures and shall provide a two way horizontal or downward path from each air terminal to connections with the ground system. Conductors shall be free of excessive splices and no bend of a conductor shall form a final included angle of less than neither 90 degrees nor have a radius of bend less than 8 inches. e. Down conductors shall be sized in accordance with the specified standards and in no case shall be smaller than the main roof conductor. Down conductors shall be spaced at intervals averaging not more than 100 feet around the perimeter of the structure. In no case shall a structure have fewer than two down conductors. Where down conductors are installed exposed on the exterior of a structure and are subject to physical damage or displacement, guards shall be used to protect the conductor a minimum of 6 feet above grade. Metallic guards shall be bonded at each end. f. In case of structural steel frame construction, down conductors may be omitted and roof conductors shall be connected to the structural steel frame at intervals not exceeding 100 feet along the perimeter of the structure. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 345 Section 6 Technical Assistance b. Air terminals shall be installed on stacks, flues, mechanical units and other metallic objects not located within a zone of protection and which have an exposed metal thickness less than 3/16 of an inch. Objects having an exposed metal thickness 3/16 of an inch or greater shall be connected to the lightning protection system as required by the specified standards using main size conductor and bonding plates having a minimum of 3 square inches of surface contact area. Section 6.2 Structural Lightning Protection System Specification Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System Specification 2.05 Roof Penetrations a. Roof penetrations required for down conductors or for connection to structural steel framework shall be made using thru-roof assemblies with solid riser bars and appropriate roof flashing. Conductors shall not pass directly through the roof. The roofing contractor shall furnish and install the materials required to properly seal all roof penetrations of the lightning protection components and any additional roofing materials or preparations required by the roofing manufacturer for lightning conductor runs to assure compatibility with the warranty for the roof including roof pads that may be required to protect the roof under each of the lightning protection components. 2.06 Ground Terminations: a. Ground electrodes shall be copper clad steel and a minimum 5/8” diameter and 10 feet long. A ground electrode shall be provided for each down conductor. The down conductor shall be connected to the ground electrode using a bronze ground rod clamp having a minimum of 1 ½” contact between the ground electrode and the conductor measured parallel to the axis of the ground electrode, or by an Ultraweld exothermically welded connection. Ground electrodes shall be located a minimum of 2 feet below grade and shall be installed below the frost line where possible (excluding shallow topsoil conditions). b. Where the structural steel framework is utilized as the down conductor for the system, ground terminals shall be connected to columns around the perimeter of the structure at intervals averaging not more than 60 feet apart. Columns shall be grounded using either bonding plates having 8 square inches of surface contact area or by Ultraweld exothermically welded connections. Section 6 Technical Assistance c. All ground electrodes shall be interconnected with a ground loop conductor on structures that exceed 60 feet in height. The ground loop conductor shall be sized in accordance with the specified standards and in no case shall be smaller than the main roof conductor. 2.07 Equipotential Grounding a. Common interconnection of all grounded systems within the building shall be ensured by interconnecting to the lightning protection system using main size conductor and fittings. b. This interconnection shall include but is not limited to the electrical service, telephone and antenna system grounds as well as all underground metallic piping systems including water, gas and sewer. Interconnection to a gas or water line shall be made on the customer’s side of the meter. c. Grounded metal bodies located within the required bonding distance as determined by the bonding distance formula in the latest edition of NFPA-780 Standard for the Installation of Lightning Protection Systems shall be bonded to the lightning protection system using the required bonding conductors and connections. 2.08 Surge Protection a. Surge suppression shall be provided at all power service entrances and at entrances of conductive signal, data and communication services. 346 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.2 Structural Lightning Protection System Specification Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System Specification Part 3 – EXECUTION 3.01 Installation a. The installation shall be installed by an UL listed lightning protection installation company. 3.02 Coordination a. Coordinate the installation of the lightning protection system with other trades b. Coordinate all roof penetrations, fasteners and adhesive with the roofing contractor prior to installing any materials on the roof. 3.03 Inspection and Certification a. New Structures: i. Upon completion of the installation of the lightning protection system the contractor shall furnish the UL Master Label issued by Underwriters Laboratories Inc. b. Additions or renovations: ii. If the protected structure is an addition to or is attached to an existing structure that does have a lightning protection system the contractor shall advise the owner of any additional work that may be required in order to bring the existing lightning protection system into compliance with the specified standards and thus qualify for a Reconditioned Master Label from Underwriters Laboratories Inc. END OF SECTION 26 41 13 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 347 Section 6 Technical Assistance i. If the protected structure is an addition to or is attached to an existing structure that does not have a functioning lightning protection system, the contractor shall certify that the new system installed complies with the specified standards and shall advise the owner on the lightning protection work required on the existing structure so that a Master Label may be obtained. Section 6.3 Underwriters Laboratories Inc. Master Label Inspection Service Harger Lightning & Grounding is a subscriber to the MASTER LABEL CERTIFICATE PROGRAM of Underwriters Laboratories, Inc. (UL) as well as to the Factory Inspection Program for Lightning Protection Components. Under the factory inspection service our lightning protection conductors and components are regularly inspected and tested by UL representatives. Harger components bear the UL label or listed mark depending on the type of component. The Master Label Certificate is available for complete Lightning Protection System installations that have been installed using only UL listed or labeled components in accordance with the “Installation Requirements for Lightning Protection Systems”, UL96A. Underwriters Laboratories is a not-for-profit organization engaged in testing for public safety. It is THE ONLY third party testing and inspection service available to purchasers of lightning protection systems that DOES NOT have direct industry involvement. It is not involved in the marketing, manufacture, or installation of lightning protection systems or components. Underwriters Laboratories has been active in the testing and inspection of lightning protection components and systems since 1908. Their experience in the safety testing field has earned them worldwide recognition and respect. UL is not a trade organization with proprietary interests. Section 6 Technical Assistance Underwriters inspection service for the lightning protection industry involves two separate inspection steps. A UL inspector inspects the lightning protection components and labels are applied to conductors and air terminals at the factory. A UL representative then inspects the installation of the completed lightning protection system The UL Master Label Certificate will be issued within 48 hours of the completion of the inspection or after variances are corrected. The UL Listed installer forwards the certificate to the owner, and can have the certificate posted to the UL web site providing proof that the lightning protection system is in compliance with UL Standards. Certificates must be renewed every five years which requires another inspection by UL. Information on the UL Master Label Lightning Protection Inspection Certificate Program can be found at their web site http://www.ul.com/lightning/ p // / g g/. THERE IS NO SUBSTITUTE FOR THE MASTER LABEL 348 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.4 Typical Lightning Protection Drawings Section 6 Technical Assistance Residential Lightning Protection • •2009 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 349 Section 6.4 Typical Lightning Protection Drawings Residential Lightning Protection Section 6 Technical Assistance • •2009 350 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.4 Typical Lightning Protection Drawings Section 6 Technical Assistance Commercial Lightning Protection DATE © 2012 ® Typical Commercial Lightning Protection Drawing Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 SHEET NO. 1 OF 2 351 Section 6.4 Typical Lightning Protection Drawings Commercial Lightning Protection Section 6 Technical Assistance DATE © 2012 352 ® Typical Commercial Lightning Protection Drawing SHEET NO. 2 OF 2 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.5 Lightning Protection & Grounding Details CUATT - STYLE GENTLY TAPERED AIR TERMINAL CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL 151I - STYLE FLAT SURFACE AIR TERMINAL BASE CFB - STYLE CHIMNEY FLUE AIR TERMINAL BASE COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR TINNED COPPER, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR CCC / ACC - STYLE CABLE FASTENER CCCT - STYLE CABLE FASTENER CFB - STYLE AIR TERMINAL BASE 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance 151I - STYLE AIR TERMINAL BASE CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL 157 / 158 - STYLE VERTICAL AIR TERMINAL BASE PRB - STYLE PIPE AIR TERMINAL BASE CCC / ACC - STYLE CABLE FASTENER COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR 157 / 158 - STYLE AIR TERMINAL BASE PRB - STYLE AIR TERMINAL BASE 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 353 Section 6.5 Lightning Protection & Grounding Details CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL UBS - STYLE UNIVERSAL SWIVAL AIR TERMINAL BASE UBS - STYLE UNIVERSAL SWIVAL AIR TERMINAL BASE COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR CCC / ACC - SERIES CABLE FASTENER 262 - SERIES ADHESIVE CABLE FASTENER UBS - STYLE AIR TERMINAL BASE WITH CC 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS UBS - STYLE AIR TERMINAL BASE WITH 262 © 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 - 800-842-7437 - www.harger.com NTS Section 6 Technical Assistance CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL UBU - STYLE UNIVERSAL FLAT SURFACE AIR TERMINAL BASE MOUNTED HORIZONTALLY UBU - STYLE UNIVERSAL FLAT SURFACE AIR TERMINAL BASE MOUNTED HORIZONTALLY COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR 262 - SERIES ADHESIVE CABLE FASTENER CCC / ACC - SERIES CABLE FASTENER UBU - STYLE AIR TERMINAL BASE WITH CC 9 2012 354 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS UBU - STYLE AIR TERMINAL BASE WITH 262 © 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 - 800-842-7437 - www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.5 Lightning Protection & Grounding Details CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL UBU - STYLE UNIVERSAL FLAT SURFACE AIR TERMINAL BASE MOUNTED VERTICALLY UBU - STYLE UNIVERSAL FLAT SURFACE AIR TERMINAL BASE MOUNTED VERTICALLY PBE - STYLE AIR TERMINAL BASE EXTENSION COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR CCC / ACC - SERIES CABLE FASTENER COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR CCC / ACC - SERIES CABLE FASTENER UBU - STYLE AIR TERMINAL BASE HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS NTS 120 - STYLE AIR TERMINAL ADAPTER 120 - STYLE AIR TERMINAL ADAPTER 155 / 156 - STYLE UNIVERSAL CONCEALED AIR TERMINAL BASE MOUNTED VERTICALLY 155 / 156 - STYLE UNIVERSAL CONCEALED AIR TERMINAL BASE MOUNTED HORIZONTALLY COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR CCC / ACC - SERIES CABLE FASTENER CCC / ACC - SERIES CABLE FASTENER HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL 9 2012 9 2012 Section 6 Technical Assistance 9 2012 NTS © 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 - 800-842-7437 - www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 355 Section 6.5 Lightning Protection & Grounding Details CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL 130 - STYLE AIR TERMINAL SWIVEL ADAPTER 158-XX - STYLE CONCEALED VERTICAL AIR TERMINAL BASE 160 - STYLE RIDGE SADDLE AIR TERMINAL BASE CCC / ACC - STYLE CABLE FASTENER COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR CCC / ACC - SERIES CABLE FASTENER 158-XX - STYLE AIR TERMINAL BASE 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance CUAT / ALAT - STYLE GENTLY TAPERED AIR TERMINAL 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR 120 - STYLE AIR TERMINAL ADAPTER TRC - STYLE THRU-ROOF CONNECTOR 162 - STYLE CONCEALED RIDGE AIR TERMINAL BASE 1" PVC CONDUIT (NOT INCLUDED) CCC / ACC - STYLE CABLE FASTENER COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR TRC STYLE THRU-ROOF CONNECTOR 162 - STYLE AIR TERMINAL BASE 9 2012 356 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.5 Lightning Protection & Grounding Details COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR 225 - STYLE THRU-ROOF CONNECTOR 226 - STYLE THRU-ROOF CONNECTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR 226 - STYLE THRU-ROOF CONNECTOR 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance 225 - STYLE THRU-ROOF CONNECTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR 230H - STYLE THRU-ROOF CONNECTOR 230V - STYLE THRU-ROOF CONNECTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR COPPER OR ALUMINUM, CLASS I OR CLASS II LIGHTNING PROTECTION CONDUCTOR 230H STYLE THRU-ROOF CONNECTOR 230V - STYLE THRU-ROOF CONNECTOR 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 357 Section 6.5 Lightning Protection & Grounding Details No. 210 Style Cross Run Connector No. B1BC Style Parallel Connector No. 208, Style Bonding Connector No. 204 Style Parallel Connector No. 217, Style Bonding Plate No. 222, Style Heavy Duty Bonding Lug No. 213, Style Bonding Plate No. 216, Style Bonding Lug No. 223, Style Flange Bonding Plate No. 211, Bi-Metal Connector TYPICAL BONDING LUGS & PLATES TYPICAL CABLE CONNECTORS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com 9 2012 NTS HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance BONDING DETAILS AND AIR TERMINAL LOCATIONS SHOWN ARE TYPICAL, GENERAL EXAMPLES ONLY. FINAL EXTENT OF BONDING AND SPECIFIC FITTING APPLICATIONS TO BE DETERMINED IN FIELD BASED ON ACTUAL SITE CONDITIONS. 1 VERTICALLY MOUNTED AIR TERMINAL ON PARAPET SPACE 20 FEET MAXIMUM. SEE AIR TERMINAL DETAIL. 2 HORIZONTALLY MOUNTED AIR TERMINAL ON ROOF SPACE 20 FEET MAXIMUM. SEE AIR TERMINAL DETAIL. 3 AIR TERMINALS MOUNTED ON MECHANICAL EQUIPMENT ENCLOSURE. 4 AIR TERMINAL MOUNTED ON EXHAUST FAN (`DEAD-END' METHOD). 5 AIR TERMINAL ON SKYLIGHT WITH SADDLE TYPE AIR TERMINAL BASE. 6 AIR TERMINAL MOUNTED ON GUARDRAIL WITH PIPE RAILING BASE. 7 BOND WINDOW, DOOR FRAMES, V.T.R.'S, LADDERS, AND ANTENNAS, OR ANY METALLIC OBJECTS WITH BONDING LUGS AND SECONDARY CONDUCTOR. 8 MAIN LIGHTNING CONDUCTOR. 9 ADEHSIVE CABLE HOLDER EVERY 3 FEET MAXIMUM SPACING. 10 CABLE CLIP WITH STAINLESS STEEL SCREWS EVERY 3 FEET MAXIMUM SPACING. 11 CABLE CONNECTOR. 12 THRU-ROOF CONNECTOR. 13 LIGHTNING DOWN CONDUCTOR. TYPICAL ROOF LIGHTNING PROTECTION LAYOUT 9 2012 358 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.5 Lightning Protection & Grounding Details COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR NO. 305 - GROUND ROD CLAMP NO. 302U, UNIVERSAL GROUND ROD CLAMP COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR COPPER, COPPER CLAD OR STAINLESS STEEL GROUND ROD COPPER, COPPER CLAD OR STAINLESS STEEL GROUND ROD 300 - STYLE GROUND ROD DETAIL 305 - STYLE GROUND ROD DETAIL NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com GAW910 - TEST WELL COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR NO. 305 - GROUND ROD CLAMP NO. 305 - GROUND ROD CLAMP COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR COPPER, COPPER CLAD OR STAINLESS STEEL GROUND ROD COPPER, COPPER CLAD OR STAINLESS STEEL GROUND ROD 305 - DELTA GROUND ROD DETAIL 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com 305 - GAW910 - GROUND ROD DETAIL NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 359 Section 6.5 Lightning Protection & Grounding Details COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR GD - STYLE ULTRAWELD CONNECTION GS - STYLE ULTRAWELD CONNECTION COPPER, COPPER CLAD OR STAINLESS STEEL GROUND ROD COPPER, COPPER CLAD OR STAINLESS STEEL GROUND ROD GD- STYLE GROUND ROD DETAIL 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com GD- STYLE GROUND ROD DETAIL NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance PT - STYLE ULTRAWELD CONNECTION RT - STYLE ULTRAWELD CONNECTION COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR GO - STYLE ULTRAWELD CONNECTION GO - STYLE ULTRAWELD CONNECTION GG - STYLE ULTRAWELD CONNECTION COPPER, COPPER CLAD OR STAINLESS STEEL GROUND ROD COPPER, COPPER CLAD OR STAINLESS STEEL GROUND ROD GO - PT - GROUND ROD DETAIL 9 2012 360 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com GO - RT - GROUND ROD DETAIL NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.5 Lightning Protection & Grounding Details FINISH GRADE TEST WELL FINISH GRADE BREATHER HOLES TEST WELL BREATHER HOLES BURY LINE BURY LINE #2T SOLID TINNED CONDUCTOR (OR AS SPECIFIED) #2T SOLID TINNED CONDUCTOR (OR AS SPECIFIED) ULTRAWELD CONNECTION ULTRAWELD CONNECTION ULTRAFILL LEECH HOLES LEACH HOLES 6" DIA. MIN. ULTRAFILL EGR - VERTICAL STAINLESS STEEL ENHANCED GROUND ROD HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS CPC - APC 1/1.25 STYLE PIPE CLAMP 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance 9 2012 EGR - HORIZONTAL ENHANCED STAINLESS STEEL GROUND ROD NO. FGC2, FENCE GROUNDING CLAMP NO. HD STYLE ULTRAWELD CONNECTION CPC - APC - STYLE PIPE CLAMP NO. VU STYLE ULTRAWELD CONNECTION COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR NO. GJX STYLE GATE JUMPER WITH VA STYLE ULTRAWELD CONNECTION UPC - STYLE PIPE CLAMP CONNECT GROUND CONDUCTOR TO POST WITH VA STYLE ULTRAWELD CONNECTION CONNECT FENCE BONDING CONDUCTOR TO GROUND CONDUCTOR WITH PT STYLE ULTRAWELD CONNECTION CPC - APC - UPC - STYLE PIPE CLAMPS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com TYPICAL FENCE & GATE BONDING DETAIL NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 361 Section 6.5 Lightning Protection & Grounding Details XGP3.25/3.254/0 EQUIPMENT GROUND PLATE BS STYLE ULTRAWELD CONNECTION NO. GB38414.25TI, 3/8"x4"x14.25", COPPER GROUND BAR XGP IN-USE DETAIL 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com CONDUIT TO SRG BONDING DETAIL NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance VHO61SQMX ULTRAWELD CONNECTION WITH US25 OR NUWTUBE25 WELD METAL. GPC6SQ, GROUND PEDESTAL CLAMP NO. 6 COPPER BONDING CONDUCTOR (6-7 AWG) BCF61.5016B ULTRAWELD CONNECTION WITH US25 OR NUWTUBE25 WELD METAL. BCF61.5016B ULTRAWELD CONNECTION WITH US25 OR NUWTUBE25 WELD METAL. FLAT STRIP SIGNAL REFERENCE GRID (SRG) 2"x0.016" COPPER STRIP ON 2' CENTER TYPICAL. VERIFY SIZE WITH HARGER PRIOR TO ORDERING. FLAT STRIP SIGNAL REFERENCE GRID (SRG) 2"x0.016" COPPER STRIP ON 2' CENTER TYPICAL. VERIFY SIZE WITH HARGER PRIOR TO ORDERING. © 2012 362 NO. 6 COPPER BONDING CONDUCTOR (6-7 AWG) HARGER LIGHTNING & GROUNDING 847-548-8700 - 800-842-7437 - www.harger.com NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.5 Lightning Protection & Grounding Details CUxxEL90 90° Copper Elbow CUxxEL90FL 90° Copper Elbow C-Type Compression Tap No. RGBV145872A Rack Ground Bar GJ67G Style Ground Jumper WBKT1KIT, Bracket and Insulator RACK GROUNDING DETAIL TYPICAL PERIMETER GROUND BUS LAYOUT 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance CUxxSPL Copper Splice Plate CABLE TRAY NO. GBI14412C, 1/4" X 4" X 12" GROUND BUS BAR WITH "C" HOLE PATTERN NO. GJ67G102A1/4KIT, INSULATED GROUND JUMPER WITH MOUNTING HARDWARE NO. GBI14412C GROUND BAR DETAIL 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 363 Section 6.6: Wireless Communication Site Lightning Protection & Grounding System Specification Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning Protection and Grounding System Specification Part 1 – GENERAL 1.01 Summary: a. Provide a complete lightning protection and grounding system for the tower and the building(s) or structures included on the contract drawings that do not fall within a zone of protection generated by the taller tower. The system shall provide safety for the objects mounted on the tower, the building, the buildings contents and occupants by preventing damage caused by lightning. The design of this system is to be in strict accordance with this section of the specifications and all contract drawings that apply. b. The lightning protection system on the building(s) shall be installed by a firm actively engaged in the installation of Lightning Protection System. The completed system shall comply with the latest editions of the Installation Requirements for Lightning Protection Systems, UL96A and of the National Fire Protection Association’s Lightning Protection Standard, NFPA 780. c. The work covered under this section of the specification consists of furnishing an adequate number of skilled trained personnel, materials and services required for the completion of a functional and unobtrusive lightning protection system on the shelter and a complete grounding system for the site. 1.02 References: a. Lightning Protection for the Shelter I. NFPA 780, Standard for the Installation of Lightning Protection Systems. II. UL 96A, Installation Requirements for Lightning Protection Systems. III. Harger Lightning Protection System Specification Section 16670 b. Grounding Section 6 Technical Assistance I. NFPA 70, National Electric Code II. IEEE Std.1100, IEEE Recommended Practice for Powering and Grounding Electronic Equipment. 1.03 Submittals: a. Shop drawings shall be submitted to the architect and engineer for approval prior to commencement of the installation. Shop drawings are to show the extent of the system layout designed specifically for the building(s) or structures included in the contract drawings along with details of the products to be used in the installation. Part 2 – TOWER 2.01 Air Terminals: a. Air terminal(s), (lightning rod) shall extend a minimum of two feet above the tallest object on the tower (verify all objects on the tower fall within a zone of protection, the zone of protection shall be determined by utilizing the 150 foot radius rolling sphere concept). If required the air terminals may be mounted at an angle on the side of the tower to insure the object falls within the zone of protection. b. The air terminals shall be constructed of 304 stainless steel or copper clad steel for strength. Two inches of thread shall be provided on the bottom of the air terminal for mounting purposes. The air terminal shall be fastened to the tower with pressure type connections utilizing stainless steel nuts and lock washers. 364 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.6: Wireless Communication Site Lightning Protection & Grounding System Specification Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning Protection and Grounding System Specification 2.03 Grounding a. Coax Cables: I. The coax cables shall be grounded to the tower at the top and bottom, and right before entering the equipment shelter, using coaxial grounding kits. Ground bars may be mounted on the tower to provide grounding points for the coaxial grounding kits. If the tower is taller than 150’, the cables shall be grounded every 75’ or less. The coax cables shall be run down the center of the tower whenever possible. b. Ground Rods: I. Ground radials utilizing 5/8” x 10’ copper clad steel ground rods and #2 AWG solid tin coated copper ground conductor shall be used as the grounding electrodes. The ground conductor shall be connected to the tower or to a tower leg grounding strap with Ultraweld exothermic connections. In new construction, the rebar in the tower footing shall also be connected to the grounding system with Ultraweld exothermic connections. II. The ground rods shall be spaced 16’ apart along the radial. The #2 AWG ground conductors shall be connected to the ground rod using Ultraweld exothermic connections. The length and number of ground radials required will vary due to ground resistance which is affected by the soil conditions. The length of the radials should not be more than 75’. The ground resistance shall be measured periodically, (during different climatic conditions), and shall always measure 5 Ohms or less. c. Ground Loop Conductor I. A ground loop conductor utilizing #2 AWG solid tinned copper conductor shall encompass the base of the tower and shall be connected to the shelter grounding system and shall interconnect all ground electrodes. d. Guy Wires: I. Guy wires and guy anchors shall also be grounded. Tinned coated bronze or stainless steel pressure connectors shall connect the guy wires to the #2 AWG solid tinned copper conductors. The ground conductor should be connected to the guy anchor with Ultraweld exothermic connections if permitted by the manufacturer. The conductors shall be connected to two 5/8” x 10’ copper clad ground rods spaced 16’ apart with Ultraweld exothermic connections. Part 3 – SHELTER 3.01 A shelter that is not located within a zone of protection generated by the tower shall be protected by a lightning protection system. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 365 Section 6 Technical Assistance 2.02 Down Conductors: a. The tower legs shall be utilized as the down conductor for the lightning protection system as they provide an acceptable path of conductance; in addition utilizing the tower legs will eliminate the need to fasten the down conductor the entire height of the tower. Section 6.6: Wireless Communication Site Lightning Protection & Grounding System Specification Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning Protection and Grounding System Specification 3.02 Air Terminals: a. Air terminals shall project a minimum of ten inches above the object or area it is to protect and shall be located at intervals not exceeding 20’-0” along ridges and along the perimeter of flat or gently sloping roofs (flat or gently sloping roofs include roofs that have a pitch less than 3:12). Air terminals shall be located within two feet of roof edges and outside corners of protected areas. b. Air terminals shall be installed on mechanical units and other metallic objects not located within a zone of protection and which have an exposed metal thickness less than 3/16 of an inch. Objects having an exposed metal thickness 3/16 of an inch or greater shall be connected to the lightning protection system as required by the specified standards using main size conductor and bonding plates having a minimum of 3 square inches of surface contact area. c. Air terminal bases shall be securely fastened to the structure in accordance the specified standards including the use of adhesive that is compatible with the surface it is to be used on or stainless steel fasteners. d. Main conductors shall be sized in accordance with the specified standards for Class I or Class II structures and shall provide a two way horizontal or downward path from each air terminal to connections with the ground system. Conductors shall be free of excessive splices and no bend of a conductor shall form a final included angle of less than neither 90 degrees nor have a radius of bend less than 8 inches. e. Down conductors shall be sized in accordance with the specified standards and in no case shall be smaller than the main roof conductor. Down conductors shall be spaced at intervals averaging not more than 100 feet around the perimeter of the structure. In no case shall a structure have fewer than two down conductors. Where down conductors are installed exposed on the exterior of a structure and are subject to physical damage or displacement, guards shall be used to protect the conductor a minimum of 6 feet above grade. Metallic guards shall be bonded at each end. Section 6 Technical Assistance 3.03 Roof Penetrations a. Roof penetrations required for down conductors or for connection to structural steel framework shall be made using thru-roof assemblies with solid riser bars and appropriate roof flashing. Conductors shall not pass directly through the roof. The roofing contractor shall furnish and install the materials required to properly seal all roof penetrations of the lightning protection components and any additional roofing materials or preparations required by the roofing manufacturer for lightning conductor runs to assure compatibility with the warranty for the roof including roof pads that may be required to protect the roof under each of the lightning protection components. 3.04 Grounding a. Ground loop conductor I. 366 A ground loop conductor utilizing #2 AWG solid tinned copper conductor shall encompass the shelter and be connected to the tower grounding system and shall interconnect all ground electrodes. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.6: Wireless Communication Site Lightning Protection & Grounding System Specification Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning Protection and Grounding System Specification b. Ground electrodes I. Ground electrodes shall be copper clad steel and a minimum 5/8” diameter and 10 feet long. A ground electrode shall be provided for each down conductor and shall be spaced on average 16’ apart. The down conductor shall be connected to the ground electrode by an Ultraweld exothermically welded connection. Ground electrodes shall be located a minimum of 2 feet below grade and shall be installed below the frost line where possible (excluding shallow topsoil conditions). c. Bonding I. The structural steel and or rebar of the shelter shall be connected to the ground loop at each corner with Ultraweld exothermic connections. d. Ground mesh I. Equipotential ground mesh shall be provided and connected to the tower grounding system and the shelter ground loop with Ultraweld exothermic connections. The ground mesh can be strategically placed to help protect personnel against step and touch voltages and improve the grounding system. 5/8” x 10’ copper clad ground rods shall be connected to each corner of the ground mesh with Ultraweld exothermic connections. e. Ground Bars A ¼” thick copper exterior ground bar shall be provided and installed on the exterior of the shelter near the point where the coax lines enter the shelter. The ground bar shall be connected to the grounding system with an Ultraweld exothermic connection and shall serve as the single point ground bus. II. A ¼” thick copper interior ground bar shall be provided and installed on the inside of the shelter on the opposite side of the wall that the exterior ground bar is mounted. The interior ground bar shall be connected to the exterior bar using a min. 2” wide copper strap, #2 AWG solid tinned copper ground conductor or with a solid copper or brass horizontal riser bar. When using a copper flat strap or conductor the connections to the interior and exterior bars should be with an Ultraweld exothermic connection when possible. All interior equipment and grounded metal bodies shall be connected to the interior ground bar. 3.05 Equipotential Grounding a. Common interconnection of all grounded systems within the building shall be ensured by interconnecting to the lightning protection system using main size conductor and fittings. b. This interconnection shall include but is not limited to the electrical service, telephone and antenna system grounds as well as all underground metallic piping systems including water, gas and sewer. Interconnection to a gas or water line shall be made on the customer’s side of the meter. Fences, generators and rebar in new construction shall also be bonded to the grounding system. Steps shall be taken to ensure a continuous bond for all grounded metal bodies. All underground and wherever possible above ground connections shall be with Ultraweld exothermic connections. Part 4 – Difficult Grounding Conditions 4.01 If the site soil resistivity is 15,000Ωcm or greater, standard approaches to achieving the required system ground resistance may be ineffective. In this situation, the ground electrode system may require the use of enhanced ground rod electrodes and or the utilization of Ultrafill ground enhancement backfill materials. Contact Harger Lightning & Grounding for solutions when difficult grounding conditions are encountered. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 367 Section 6 Technical Assistance I. Section 6.6: Wireless Communication Site Lightning Protection & Grounding System Specification Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning Protection and Grounding System Specification Part 5 – Equipment Protection 5.01 RF Surge Protection a. All coax cables shall be grounded to the single point exterior ground bar before entering the building. In-line suppressors shall be installed immediately after the coax enters the building. These suppressors shall be grounded to the interior ground bar. 5.02 A/C Surge Suppression a. Surge suppression shall be provided at all service entrances. b. Surge protection shall be installed at the service entrance panel. The unit shall have one time withstand surge capacity of 100 KA or more. (One time withstand if an 8 x 20 micro second pulse stated in thousands of amperes). The surge protection unit shall be a UL 1449 listed device. c. Series type plug-in suppressors shall be installed at the plug-in receptacles where sensitive communications equipment is connected. 5.03 Telephone / Data Surge Suppression a. Surge suppression shall be provided at all service entrances and at entrances of conductive signal, data and communication services. b. In-line twisted pair protectors shall be installed for all telephone, data, fax, modem lines, etc. They shall also be bonded to the interior ground bar. Part 6 – Acceptable Sources / Manufacturers Section 6 Technical Assistance 6.01 Acceptable Manufacturers a. Harger Lightning & Grounding 301 Ziegler Drive, Grayslake, IL 60030 (847) 548-8700 ● 800-842-7437 ● Fax (847) 548-8755 E-mail: hargersales@harger.com ● Web-site: www.harger.com b. Joslyn c. Times Microwave 368 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.6: Wireless Communication Site Lightning Protection & Grounding System Specification Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning Protection and Grounding System Specification Part 7 – List of Approved Materials 7.01 Air Terminals - #585CCAT, #586SS3AT, #586SS3AT, #585CCAT-2/0, #1224CUAT, #1212CUAT (Harger Lightning & Grounding) or other approved Harger air terminals 7.02 Air Terminals Bases - #CUBU12I, #CPRB1.5/2AT12, #158 (Harger Lightning & Grounding) or other approved Harger air terminal bases 7.03 Coax Ground Kits – CGKB Series (Harger Lightning & Grounding) 7.04 Pressure Connectors - #204T, #SSC25/875 (Harger Lightning & Grounding) or other approved Harger connectors 7.05 Ground Bars - #EPK Series, #GBIA14424M (Harger Lightning & Grounding) or other approved Harger ground bars 7.06 Ground Mesh - #GM121266, #GM121266SPR12 (Harger Lightning & Grounding) 7.07 Ground Rods - #5810 (Harger Lightning & Grounding) 7.08 7.09 7.010 Ground Conductor - #2T (Harger Lightning & Grounding) Enhanced Ground Rods - #EGR Series (Harger Lightning & Grounding) Ground Enhancement Material - #ULTRAFILL (Harger Lightning & Grounding) 7.011 7.012 Lightning Conductor - #28T (Harger Lightning & Grounding) Exothermic Connections – Ultraweld (Harger Lightning & Grounding) Section 6 Technical Assistance END OF SECTION 33 79 00 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 369 Section 6.7 Wireless Communication Drawings Exterior Grounding Layout Section 6 Technical Assistance ® © 2012 370 TYPICAL WIRELESS COMMUNICATION SITE EXTERIOR GROUNDING PLAN HARGER LIGHTNING & GROUNDING 847-548-8700 - 800-842-7437 - www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.7 Wireless Communication Drawings Section 6 Technical Assistance Exterior Grounding Layout TYPICAL WIRELESS COMMUNICATION SITE EXTERIOR GROUNDING PLAN Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 371 Section 6.7 Wireless Communication Drawings Interior Shelter Layout Section 6 Technical Assistance INTERIOR SHELTER LAYOUT 372 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.7 Wireless Communication Details NO. 2T, SOFT DRAWN TINNED SOLID COPPER CONDUCTOR NO. GO582SB ULTRAWELD CONNECTION WITH NO. NUWTUBE90 WELDMETAL. GM STYLE PREFABRICATED COPPER GROUND MESH NO. 360P42 10"Ø x 42" GROUND ACCESS WELL WITH A NO. 10PS STEEL COVER. PT STYLE ULTRAWELD CONNECTION NO. 5810, 5/8" x 10' COPPER CLAD GROUND ROD COPPER GROUND WIRE GO - ACCESS WELL DETAIL 9 2012 WIRE TO GROUND MAT DETAIL NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NOTE: DO NOT CONNECT GROUNDING WIRE DIRECTLY TO ANCHOR BOLT OR NUT NO. SSC25/875, STAINLESS STEEL GUY WIRE CLAMP NTS NOTE: TOWER LIGHTING REQUIREMENTS TO BE VERIFIED PRIOR TO CONSTRUCTION. Section 6 Technical Assistance HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com ULTRAWELD NO. HD2SA CONNECTION WITH NO. NUWTUBE45 WELD METAL. NO. VT2SB ULTRAWELD CONNECTION WITH NO. NUWTUBE115 WELD METAL. 1" PVC CONDUIT TO EXTEND 16" BELOW GRADE (TYP.) NO. 2T TINNED COPPER CONDUCTOR NO. 2T, SOFT-DRAWN TINNED SOLID COPPER CONDUCTOR, RUN A MIN. OF 6" BELOW FROST LINE GRADE 16'-0" MIN. TO COMMUNICATIONS GROUND ULTRAWELD NO. PT2S2SB CONNECTION WITH NO. NUWTUBE65 WELD METAL. NO. GO582SB ULTRAWELD CONNECTION WITH NO. NUWTUBE90 WELD METAL NO. 5810, 5/8" DIA. X 10'-0" COPPER CLAD GROUND ROD WITH ULTRAWELD NO. GO582SB CONNECTION AND NO. NUWTUBE90 WELD METAL NO. 5810, 5/8" x 10' COPPER CLAD GROUND ROD. TYP. OF 2 GUYED ANCHOR GROUNDING DETAIL 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com LATTICE TOWER GROUNDING DETAIL NTS 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 373 Section 6.7 Wireless Communication Details NO. GBIT14424M-22T, 1/4" x 4" x 24" SOLID COPPER GROUND BAR WITH INSULATORS AND BRACKETS, AND WITH TWO 25'-0" NO. 2T, #2 AWG TIN COATED COPPER GROUND CONDUCTORS NO. FGC2, FENCE GROUNDING CLAMP NO. HD STYLE ULTRAWELD CONNECTION NO. VU STYLE ULTRAWELD CONNECTION COPPER LIGHTNING PROTECTION OR GROUNDING CONDUCTOR LD WE IC R M ON E H I O T CT E X NNE D CO NE TIN LID NG O G S LO AW FT #2 X 25 U C NO. GJX STYLE GATE JUMPER WITH VA STYLE ULTRAWELD CONNECTION CONNECT GROUND CONDUCTOR TO POST WITH VA STYLE ULTRAWELD CONNECTION CONNECT FENCE BONDING CONDUCTOR TO GROUND CONDUCTOR WITH PT STYLE ULTRAWELD CONNECTION NO. GBIT14424M22T GROUND BAR DETAIL 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS TYPICAL FENCE & GATE BONDING DETAIL 9 2012 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Section 6 Technical Assistance CABLE TRAY NO. GJ67G102A1/4KIT, INSULATED GROUND JUMPER WITH MOUNTING HARDWARE 9 2012 374 HARGER LIGHTNING & GROUNDING 847-548-8700 800-842-7437 www.harger.com NTS Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.8 Signal Reference Grid System Specification Section 26 05 26.xx (Formerly 16065) – Signal Reference Grid System Specification Part 1 – GENERAL 1.01 Summary a. Provide a complete grounding system that reduces or eliminates high frequency transients by achieving a common ground reference for all equipment within a contiguous area. It consists of a signal reference grid, low-impedance bonding straps, transient suppression plates and bare copper bonding conductors. b. The signal reference grid system shall be installed by a firm actively engaged in the installation of high frequency ground systems. c. The work covered under this section of the specification consists of furnishing labor, materials and services required for the completion of a functional signal reference grid system approved by the architect and engineer 1.02 References: The completed signal reference grid system shall comply with the latest issue of the following standards and form a part of this specification. a. IEEE Std.1100, IEEE Recommended Practice for Powering and Grounding Electronic Equipment. b. NFPA 70, National Electric Code 1.03 Submittals a. Layout drawing(s) showing the configuration of the signal reference grid shall be submitted to the architect and engineer for approval prior to installation. b. Catalog pages or technical data sheets for all products used to as part of the signal reference grid System shall be submitted to the architect and engineer for approval prior to installation. Section 6 Technical Assistance 1.04 Delivery, Storage and Handling a. Store products in manufacturer’s unopened packaging until ready for installation. Part 2 – PRODUCTS 2.01 Standard a. All materials used in the installation shall be new and shall comply in weight, size and composition as required by manufacturer and shall be labeled or listed by Underwriters Laboratories Inc. for use in electrical grounding. The system furnished under this specification shall be the standard product of a manufacturer regularly engaged in the production of high frequency grounding equipment. 2.02 Acceptable Manufacturers a. Harger Lightning & Grounding 301 Ziegler Drive, Grayslake, IL 60030 (847) 548-8700 ● 800-842-7437 ● Fax (847) 548-8755 E-mail: hargersales@harger.com ● Web-site: www.harger.com 2.03 Materials a. The signal reference grid (SBG) shall be made from soft copper flat strip, 2 inches wide by 26gage, and factory-made using MIG welds on two-foot centers. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 375 Section 6.8 Signal Reference Grid System Specification Section 26 05 26.xx (Formerly 16065) – Signal Reference Grid System Specification b. SBG rolls shall be between 4 feet to 16 feet wide. c. All field made connections to the signal reference grid (SBG), raised floor pedestals, building columns, pipes and other metal items shall be made using the Ultraweld® Exothermic Welding Process. d. The SBG sections shall be rolled on tubes with the outside of the roll protected for shipment. e. SBG rolls shall be labeled on the ends for easy identification. Part 3 – EXECUTION 3.01 General Installation a. The installation shall be installed by a qualified, licensed electrical contractor. 3.02 SBG Installation a. SBG sections shall be welded together using Ultraweld Mold SBG2016K with US32 Weld Metal and MH-1 Handle Clamp. For smokeless version add Suffix “SX” to mold and weld metal part numbers. To join sections together, overlap the outside strip of one section over the outside strip of the adjacent section and weld together every two feet. b. The SBG should be installed 6 inches to 18 inches from the outside walls to avoid interference with pedestals. SBG does not have to be exactly centered between pedestals. c. Whenever an obstruction is encountered, it is acceptable to cut the SBG to go around the obstruction and splice connecting pieces of the SBG to suit. Section 6 Technical Assistance d. SBG squares should not line up between adjacent sections in a room or between rooms. Offset squares, first in one direction, then the other. This prevents welds from lying on top of one another and minimizes interference to pedestals. e. The SBG does not have to be bonded to the floor in most circumstances. If any section does not lie flat, pedestal mastic or other convenient means can be used to bond to the floor. Pedestal mastic should be used to hold the SBG to the floor near high-speed air inlets. The mastic should not contain sulfur. f. Do not use mastic until all SBG mats have been installed and all Ultraweld connections between mats and all low impedance riser and pedestal connections have been made. g. If a section of SBG is damaged, then repair with Mold SRG2016K with US32 Weld Metal and MH-1 Handle Clamp. For smokeless version add Suffix “SX” to mold and weld metal part numbers. It is permissible to splice sections of copper strip to lengthen SBG conductors so they clear preexisting objects on floor. h. Use Low Impedance Riser (LIR) to connect each equipment enclosure to the SBG. Ultraweld Mold SRG2016K with US32 Weld Metal and MH-1 Handle Clamp is used for this connection. For smokeless version add Suffix “SX” to mold and weld metal part numbers. i. LIR to be 26 gage x 2” x 72 copper strip, Part No.LIR72. Do not connect LIR risers to SBG strips closest to outside walls. If possible, connect LIR no closer than the second SBG row away from outside walls of room. 376 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.8 Signal Reference Grid System Specification Section 26 05 26.xx (Formerly 16065) – Signal Reference Grid System Specification j. Exceptions can be made regarding HVAC equipment if these are already positioned near walls. Cut LIR as short as possible in all cases. k. Always install two LIRs per equipment cabinet with one LIR being 20% to 40% longer than the next and connect to the equipment on opposite sides. 3.03 Bonding Pedestals a. Connect every sixth pedestal in each direction to the SBG using #6 AWG 7 strand copper cable. b. #6 AWG 7 strand copper is connected to the SBG with Mold BCF61.5016B using US25 Weld Metal and MH-1 Handle Clamp. c. For the 1” round pedestals, use Mold VH61RDMX, MH-4 Handle Clamp, and US25 Weld Metal. d. For the 7/8” square pedestals, use Mold VHO6.8SQMX, MH-4 Handle Clamp and US25 Weld Metal. e. For the 1” square pedestals, use Mold VHO61SQMX, MH-4 Handle Clamp and US25 Weld Metal. 3.6. The cable should take the shortest path between the pedestal and the Signal Reference Grid. The length of the wire should not exceed 2 feet. f. For smokeless version add Suffix “SX” to mold and weld metal part numbers. 3.04 Bonding Building Steel b. #6 AWG 7 strand copper is connected to the SBG with Mold BCF61.5016B using US25 Weld Metal and MH-1 Handle Clamp. The cable should take the shortest path between the building steel and the Signal Reference Grid. c. For smokeless version add Suffix “SX” to mold and weld metal part numbers. 3.05 Bonding Other Steel Members a. All conduits, water pipes, ducts, etc. entering the computer room shall be bonded to the SBG (at each end of the room if these are horizontal).columns within and at perimeter of the computer room shall be bonded to the SBG using #6 AWG 7 strand copper cable with Mold VA6B, MH-1 Handle Clamp and US45 Weld Metal. b. Use #6 AWG 7 strand copper cable. c. Use Harger Lightning & Grounding CPC Series of pipe clamps for attaching the #6 wire to conduit, water pipes, and other round conductive members. d. The #6 AWG 7 strand copper cable is connected to the SBG with Mold BCF61.5016B using US25 Weld Metal and MH-1 Handle Clamp. e. For smokeless version add Suffix “SX” to mold and weld metal part numbers. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 377 Section 6 Technical Assistance a. All columns within and at perimeter of the computer room shall be bonded to the SBG using #6 AWG 7 strand copper cable with Mold VA6B, MH-1 Handle Clamp and US45 Weld Metal. Section 6.8 Signal Reference Grid System Specification Section 26 05 26.xx (Formerly 16065) – Signal Reference Grid System Specification 3.06 Coordination a. Coordinate the installation of the high frequency signal reference grid grounding system with other trades to avoid damage of installed materials. END OF SECTION 26 05 26.xx Section 6 Technical Assistance 378 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.9 Signal Reference Grid (SRG) Installation Instructions These instructions are intended to ensure the proper installation of Harger Signal Reference Grids (SRG), while saving time and money for the installer. Receiving & Storage 1. Harger SRG rolls are shipped in closed trucks unless otherwise specified. This usually requires a loading dock and a forklift truck capable of unloading the SRG rolls. 2. Harger tries to limit SRG rolls to a weight of 250 pounds each. 3. SRG rolls are labeled on the ends. If you are storing the rolls temporarily, make sure the marked ends are facing in the same direction for easy identification. 4. Rolls should be checked against drawings and stacked so the first rolls to be installed are the easiest ones to unstack. 5. Indoor storage is recommended. 6. Check your shipment against the shipping papers and installation drawings to be sure the proper quantity has been received. Any discrepancies of any kind should be brought to the attention of the carrier and your distributor. 7. Do not remove the roll protection until the roll is in place and ready to unroll. 1. Mark the location of pedestals on floor so they can be avoided with the SRG strips. 2. Start in one corner of the room with the proper roll as identified on the drawing. The pedestal spot should be approximately in center of grid opening. This will normally be 12" from the wall. 3. Any obstructions, such as columns or existing obstacles, can be handled in either of the following ways: • Cut the SRG to fit around the obstruction. • Place the SRG on one side of the obstruction and, using one or more workers, pull the SRG around the obstruction cutting where needed. Pedestal locations marked by the dot Note - It’s okay to cut and patch the SRG. Patching is done by welding cut sections together with the Ultraweld process. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 379 Section 6 Technical Assistance Installation of the Signal Reference Grid The SRG should be installed prior to the installation of the raised floor pedestals. Section 6.9 Signal Reference Grid (SRG) Installation Instructions 4. The outside strip of adjacent sections must overlap for interconnecting with the Ultraweld Process. You can join adjacent sections of the SRG as you go, or you can wait until the entire room is covered with the SRG sections and then weld all at once. Never make a weld over a factory weld. 5. If the SRG were ever to rip or tear, it can be patched by welding. 6. Putting pedestal mastic between the SRG and the floor can smooth any buckles in the SRG out. It is not necessary to use other means of fastening to the floor. Do not use mastic until all Ultraweld connections have been made. 7. All connections between sections of the SRG and the risers, pedestal bonds, column bonds, and other metal bonded to the SRG shall use the Ultraweld molds and weld metal provided. If not using Ultraweld Smokeless, cover strip adjacent to the mold to prevent any splatter from marring the SRG strip. Never make welds over factory welds. 8. Pedestal mastic should be used to hold the SRG to the floor near high-speed air inlets. Do not use mastic until all ULTRAWELD connections have been made. Use mastic that does not contain sulphur. Section 6 Technical Assistance During and after installation, care should be taken when walking or operating equipment over the SRG to avoid tripping and damaging the SRG. If heavy or extended traffic is expected, sheets of plywood or other durable covering should be used to cover the SRG. 9. When pulling cables after the floor is installed, especially cables with connectors installed it is suggested to put a cloth bag or other protection over the end of the cable to protect the connector and guard against snagging the SRG. Specific Instructions for Making Ultraweld Exothermic Connections 1. Follow the general and specific instructions furnished with the mold. 2. If the Ultraweld Smokeless system is not being used, cover strip adjacent to the mold to prevent any splatter from marring the SRG strip. Never make welds over factory welds. 3. If the Ultraweld Smokeless system is being used and prevention of even a small amount of dust is critical, then clean and prepare the mold for next weld in an area outside of the “clean area”. 380 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.10: Grounding & Bonding for Communications System Specification (ANSI-J-STD-607-A) Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications Systems Specification Part 1 – GENERAL 1.01 Work Included: a. Provide all labor, materials, tools, installation equipment, and test equipment required for the complete installation of grounding and bonding for telecommunications systems within the structure. 1.02 References a. ANSI-J-STD-607-A-2002 – Commercial Building Grounding (Earthing) and Bonding Requirements for Telecommunications b. National Fire Protection Association (NFPA – 70), National Electrical Code (NEC) -2011 c. ANSI T1.333-2001 – Grounding and Bonding of Telecommunications Equipment 1.03 Quality Assurance a. The materials and their installation shall conform to the requirements of ANSI-J-STD-607-A-2002 and the National Electrical Code b. Use adequate numbers of skilled work-persons thoroughly trained and experienced on the necessary crafts and completely familiar with the specified requirements and methods needed for the proper performance of the work of this Section. Part 2 – PRODUCTS a. All materials used in the installation shall be new and shall comply in weight, size and composition as required by manufacturer and shall be labeled or listed by Underwriters Laboratories Inc. for use in electrical grounding. 2.02 Acceptable Manufactures a. Harger Lightning & Grounding 301 Ziegler Drive, Grayslake, IL 60030 (847) 548-8700 ● 800-842-7437 ● Fax (847) 548-8755 E-mail: hargersales@harger.com ● Web-site: www.harger.com 2.03 Telecommunications Main Grounding Busbar (TMGB) a. The TMGB shall be Harger catalog number GBI14412TMGB, ¼”T x 4”W x 12”L copper ground bar. I. The TMGB shall be predrilled with holes for use with standard sized lugs. II. The TMGB shall be UL listed and meet the requirements of ANSI-J-STD-607-A-2002 III. The TMGB shall be sized as above or lengthened to meet requirements of the immediate application with consideration for future growth. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 381 Section 6 Technical Assistance 2.01 Standard Section 6.10: Grounding & Bonding for Communications System Specification (ANSI-J-STD-607-A) Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications Systems Specification 2.04 Telecommunications Grounding Busbar (TGB) a. The TGB shall be Harger catalog number GBI14212TGB, ¼”T x 2”W x 12”L copper ground bar. I. The TMGB shall be predrilled with holes for use with standard sized lugs. II. The TMGB shall be UL listed and meet the requirements of ANSI-J-STD-607-A-2002. III. The TMGB shall be sized as above or lengthened to meet requirements of the immediate application with consideration for future growth. 2.05 Conductors a. Conductors shall be stranded copper conductors with green insulation I. Minimum conductor size No. 6 AWG. II. Conductors shall be sized at 2 kcmil per linear foot of conductor length. For example: A conductor 25 feet in length shall be No. 2 AWG (66,360 cmil). A conductor 100 feet in length shall be No. 4/0 AWG (211,600 cmil) III. Insulation shall be rated for the environment where it is installed. 2.06 Connector Lugs a. Lugs for connecting to the TMGB and TGB shall be UL Listed two-hole, long barrel, electro tin-plated compression lugs with inspection port, Harger series GECLB. I. Antioxidant joint compound, Harger series HCAJC shall be applied to the contact areas. II. Lugs shall be secured to the ground bars with ¼” minimum stainless steel hex head cap screws with stainless steel washers, lock washers and nuts. Section 6 Technical Assistance 2.07 Exothermic Welded Connections a. Exothermic Welded connections shall be Ultraweld by Harger. I. Weld types BE shall be made to the ground bars using appropriate size weld metal. II. Weld types VA, VD, or VU shall be made to structural steel framework Part 3 – EXECUTION 3.01 Installation a. The telecommunications main grounding bar (TMGB) is a dedicated extension of the building grounding electrode system for the telecommunications system. The TMGB should be located near the telecommunications service entrance and the electric service entrance. I. The TMGB shall be connected to the main electric service entrance panel ground or the branch electric panel ground that serves the telecommunications equipment. II. The TMGB shall be located to minimize the length of the bonding conductor for telecommunications from the TMGB to the electric service ground. III. The bonding conductor for telecommunications shall be at least the same size as the telecommunications backbone (TBB) conductor. 382 IV. The TMGB shall serve telecommunications equipment that is located in the same room or space. V. Connections to the TMGB shall be made by exothermic welding or by listed two-hole compression lugs. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 6.10: Grounding & Bonding for Communications System Specification (ANSI-J-STD-607-A) Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications Systems Specification VI. All metal conduits or raceways for telecommunications cabling located within the same room or space as the TMGB shall be bonded to the TMGB. a. Metal conduits 1” diameter and larger shall be bonded using Harger series CPC electro tinplated pipe clamps. b. Metal conduits less than 1” diameter shall be bonded using Harger TBGC4SCS electro tinplated conduit bonding clamps. c. Metal cable trays shall be bonded using Harger TBCTC electro tin-plated cable tray bonding clamps. d. Bonding surface areas shall be cleaned to bare metal removing all paint, etc. The contact area shall be protected from corrosion using antioxidant joint compound. Harger series HCAJC for copper to copper connections or Harger series HAAJC for copper to aluminum or steel connections. VII. Where an electric power panel for telecommunications equipment is located in the same room or space as the TMGB, the panel ground bus or panel enclosure shall be bonded to the TMGB. VIII. The TMGB shall be located in an area that is accessible to telecommunications personnel I. The TBB shall be a copper conductor. The minimum size of the conductor shall be No. 6 AWG. The size of the conductor shall be increased 2 kcmil per linear foot as the length of the TBB increases. For example: A TBB 25 feet in length shall be No. 2 AWG (66,360 cmil). A TBB 100 feet in length shall be No. 4/0 AWG (211,600 cmil) II. The TBB conductors should be installed without splices. Where splices are necessary, the number of splices should be minimized and located in accessible telecommunications spaces. Splices shall be made using exothermic welding, listed irreversible compression connectors or equivalent. III. The building water piping system shall not be used as a TBB. IV. Metallic cable shields or metallic conduits shall not be used as a TBB. c. A telecommunications grounding busbar (TGB) shall be provided in each area where telecommunication equipment is located. The TGB is the grounding connection point for telecommunications systems and equipment in each separate area. I. The TGBs shall be connected to the TMGB via the TBB conductor. II. The TBB and other TGBs within the same area shall be bonded to the TGB with a conductor the same size as the TBB. III. The bonding conductor between the TBB and the TGB shall be continuous and routed in the shortest straight-line path possible. Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 383 Section 6 Technical Assistance b. The telecommunications backbone (TBB) is a conductor that originates at the TMGB and extends throughout the building interconnecting all telecommunications grounding busbars (TGBs) with the TMGB. Section 6.10: Grounding & Bonding for Communications System Specification (ANSI-J-STD-607-A) Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications Systems Specification IV. Connections to the TGB shall be made by exothermic welding or by listed two-hole compression lugs. V. All metal conduits or raceways for telecommunications cabling located within the same room or space as the TGB shall be bonded to the TGB. VI. Where an electric power panel for telecommunications equipment is located in the same room or space as the TGB, the panel ground bus or panel enclosure shall be bonded to the TGB. d. Where there are multiple telecommunications rooms or spaces with multiple TBBs, the TBBs shall be interconnected with a Grounding Equalizer (GE) conductor at the TGBs. I. The GE shall be sized as specified for the TBB. II. Connections of the GE to the TGBs shall be made by exothermic welding or by listed two-hole compression lugs. e. In structural steel frame buildings, where the steel framework is accessible within the room; the TMGB and each TGB shall be bonded to the structural steel frame using a minimum No. 6 AWG conductor. I. Connections to the structural steel frame shall be made by exothermic welding or by Harger No. 217 or Harger No. 223T electro tin-plated bronze bonding plates. The area of contact on the steel frame shall be cleaned to bare metal removing all paint and mill scale. The contact area shall be protected from corrosion using Harger series HAAJC antioxidant joint compound. II. Where the structural steel frame is external to the room and is accessible, the structural steel should be bonded to the TGB or the TMGB using a minimum No. 6 AWG conductor. END OF SECTION 27 05 26 Section 6 Technical Assistance 384 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7 Indexes Section 7 Indexes Index Description 7.1 7.2 Page Part Number Index ...........................................................................386 Key Word Index................................................................................405 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 385 Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes 1/0-19 .......................................12 1/019G ......................................12 10 .............................................13 10CC .........................................45 10PBG .......................................45 10PBS .......................................45 10PP .........................................45 10PS .........................................45 11/16WINS ................................73 110 ...........................................18 1100A1......................................74 110C .........................................19 120 .........................................169 1208UPC ...................................18 120N .......................................169 120T T ....................................... 169 1210 .........................................18 1210ALAT T ................................ 164 1210CUAT T ............................... 163 1210CUATN ............................. 163 1210CUATT.............................. T 163 1210SS3 ....................................20 121 .........................................169 1212ALAT T ................................ 164 1212ALAT-WSC36 ..................... 166 1212ASTAT T .............................. 165 1212ASTAT-WSC36................... 166 1212CSTAT T .............................. 165 1212CUAT T ............................... 163 1212CUATN ............................. 163 1212CUATT.............................. T 163 1212CUAT-WSC36 .................... 166 1216ALAT T ................................ 164 1216ASTAT T .............................. 165 1216CSTAT T .............................. 165 1216CUAT T ............................... 163 1216CUATN ............................. 163 1216CUATT.............................. T 163 1218ALAT T ................................ 164 1218ASTAT T .............................. 165 1218CSTAT T .............................. 165 1218CUAT T ............................... 163 1218CUATN ............................. 163 1218CUATT.............................. T 163 121N .......................................169 121T T ....................................... 169 122 .........................................169 1224ALAT T ................................ 164 1224ASTAT T .............................. 165 1224ASTAT-WSC36 ................... 166 386 Part Number Page g No. 1224CSTAT T .............................. 165 1224CSTAT-WSC36 ................... 166 1224CUAT T ............................... 163 1224CUATN ............................. 163 1224CUATT.............................. T 163 1224CUAT-WSC36 .................... 166 122-5/8F1/2F ........................... 169 122N .......................................169 122T T ....................................... 169 123 .........................................169 1236ALAT T ................................ 164 1236CUAT T ............................... 163 1236CUATN ............................. 163 1236CUATT.............................. T 163 123N .......................................169 123T T ....................................... 169 124 .........................................169 1248ALAT T ................................ 164 1248CUAT T ............................... 163 1248CUATN ............................. 163 1248CUATT.............................. T 163 1248SCAT................................ T 230 124N .......................................169 124T T ....................................... 169 125 .........................................169 125N .......................................169 125T T ....................................... 169 126 .........................................170 126G .........................................20 126GUPC ...................................20 127 .........................................170 127M.......................................170 128 .........................................170 128G .........................................20 128GUPC ...................................20 128M.......................................170 129M.......................................170 12CC .........................................45 12PBG .......................................45 12PBS .......................................45 12PS .........................................45 12TG .........................................45 133 .........................................171 133N .......................................171 133T T ....................................... 171 134 .........................................171 134N .......................................171 134T T ....................................... 171 135 .........................................171 135N .......................................171 Part Number Page g No. 135T T ....................................... 171 136 .........................................171 136N .......................................171 136T T ....................................... 171 137 .........................................171 137N .......................................171 137T T ....................................... 171 138 .........................................171 138N .......................................171 138T T ....................................... 171 139 .........................................171 14 ...........................................155 140-18 ....................................172 140-18AD ................................ 172 140-24 ....................................172 140-24AD ................................ 172 140-36 ....................................172 140-36AD ................................ 172 140-48 ....................................172 140-48AD ................................ 172 144-12 ....................................173 144-24 ....................................173 144-36 ....................................173 144-48 ....................................173 144-60 ....................................173 145-12 ....................................173 145-24 ....................................173 145-36 ....................................173 145-48 ....................................173 145-60 ....................................173 146-12 ....................................173 146-24 ....................................173 146-36 ....................................173 146-48 ....................................173 146-60 ....................................173 147 .........................................174 148 .........................................174 149 .........................................174 151 .........................................178 15112I ....................................178 15112IT T .................................. 178 15138I ....................................178 15138IT T .................................. 178 151T T ....................................... 178 155-12 ....................................184 155-18 ....................................184 155-6 ......................................184 156-12 ....................................184 156-18 ....................................184 156-6 ......................................184 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.1 Part Number Index Page g No. 156BM-12 ................................ 184 156BM-18 ................................ 184 156BM-6..................................184 157 .........................................180 157-12 ....................................184 157-18 ....................................184 157-6 ......................................184 157T T ....................................... 180 158 .........................................180 158-12 ....................................184 158-18 ....................................184 158-5/8 ...................................180 158-5/8T T ................................. 180 158-6 ......................................184 158BM-12 ................................ 184 158BM-18 ................................ 184 158BM-6..................................184 158T T ....................................... 180 160 .........................................181 160T T ....................................... 181 162-12 ....................................185 162-18 ....................................185 162-6 ......................................185 164 .........................................186 18PBG .......................................45 18PBS .......................................45 18TG .........................................45 2 ...............................................13 2/0-19 .......................................12 2/019G ......................................12 2/0-7 .........................................12 2/0WC.......................................16 204 ............................... 120 & 196 204T T ............................. 120 & 196 205 .........................................197 205T T ....................................... 197 206 .........................................197 206T T ....................................... 197 207 .........................................197 207T T ....................................... 197 208 ............................... 120 & 198 208T T ............................. 120 & 198 210 .........................................198 210BM.....................................199 210T T ....................................... 198 211R R ....................................... 199 211XL......................................199 212-1/2 ...................................201 212-1/2T T ................................. 201 213 ............................... 121 & 201 Part Number Page g No. 213T T ............................. 121 & 201 216 .........................................206 216BM.....................................206 217 ............................... 121 & 208 218 .........................................207 218T T ....................................... 207 219-1 ......................................208 219-1/2 ...................................208 219-1/2T T ................................. 208 219-1T T .................................... 208 219-3/8 ...................................208 219-3/8T T ................................. 208 219-5/8 ...................................208 219-5/8T T ................................. 208 2-19G ........................................12 2-7 ............................................12 220 .........................................209 220T T ....................................... 209 222 .........................................207 222T T ....................................... 207 223 ............................... 121 & 209 223T T ............................. 121 & 209 225-12 ....................................188 225-18 ....................................188 225-6 ......................................188 225BM-12 ................................ 188 225BM-18 ................................ 188 225BM-6..................................188 226-12 ....................................189 226-18 ....................................189 226-6 ......................................189 226BM-12 ................................ 189 226BM-18................................ 189 226BM-6..................................189 227C .......................................194 227G .......................................194 228C .......................................194 228G .......................................194 230H-12 ..................................191 230H-18 ..................................191 230H18BM............................... 192 230H-24 ..................................191 230HBM-12.............................. 191 230HBM-18.............................. 191 230HBM-24.............................. 191 230V-12 ..................................191 230V-18 ..................................191 230V18BM ............................... 192 230V-24 ..................................191 230VBM-12 .............................. 191 Part Number Page g No. 230VBM-18 .............................. 191 230VBM-24 .............................. 191 231-12 ....................................202 231-4 ......................................202 231-6 ......................................202 231-8 ......................................202 231S2-2 ..................................122 231S2-4 ..................................122 231S2-6 ..................................122 240-12 ....................................192 240-24 ....................................192 240-6 ......................................192 24-100 ....................................152 241-12 ....................................192 241-24 ....................................192 241-6 ......................................192 241S12 ....................................192 241S24 ....................................192 241S6 .....................................192 24-250 ....................................152 24-25COIL ............................... 152 244 .........................................193 244T T ....................................... 193 24-50COIL ............................... 152 245 .........................................193 245T ......................................193 246 .........................................193 246T T ....................................... 193 250 .........................................156 250260 ....................................255 261 .........................................158 261T T ....................................... 158 262 .........................................158 262T T ....................................... 158 264 .........................................159 274-100...................................146 274S-100 ................................. 146 275-100...................................146 277S-100 ................................. 146 27G ...........................................12 280-100...................................147 280-25 ....................................147 28-100 ....................................153 281-100...................................147 281-25 ....................................147 28-250 ....................................153 28-25COIL ............................... 153 28-50COIL ............................... 153 28T-100...................................153 28T-250...................................153 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 387 Section 7 Indexes Part Number Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes 28T-25COIL ............................. 153 28T-50COIL ............................. 153 290-100...................................146 29-100 ....................................152 291-100...................................146 29-250 ....................................152 29-25COIL ............................... 152 29-500 ....................................152 29-50COIL ............................... 152 295-100...................................147 295-25 ....................................147 296-100...................................147 296-25 ....................................147 29T-100...................................152 29T-250...................................152 29T-25COIL ............................. 152 29T-500...................................152 29T-50COIL ............................. 152 2T............................................. T 13 2WC ..........................................16 3/0-19 .......................................12 300LD .......................................25 301LD .......................................25 302LD .......................................25 302U .........................................24 302UGRC...................................25 303LD .......................................25 305 ...........................................24 32-100 ....................................152 320 .........................................160 321B .......................................160 321G .......................................160 32-250 ....................................152 32-25COIL ............................... 152 32-500 ....................................152 32-50COIL ............................... 152 32T-100...................................152 32T-250...................................152 32T-25COIL ............................. 152 32T-500...................................152 32T-50COIL ............................. 152 335 ...........................................27 335-1 ........................................27 336 ...........................................27 336-1 ........................................27 3410 .........................................18 3410C .......................................19 3410G .......................................20 3410SS3 ....................................20 3410TD .....................................19 388 Part Number Page g No. 3412 .........................................18 348 ...........................................18 348C .........................................19 348G .........................................20 348TD .......................................19 34TDDRIVER R ............................. 22 350-4SS ....................................26 350-4T T ...................................... 26 350-5SS ....................................26 350-5T T ...................................... 26 350-6SS ....................................26 350-6T T ...................................... 26 351-4SS ....................................26 351-4T T ...................................... 26 351-5SS ....................................26 351-5T T ...................................... 26 351-6SS ....................................26 351-6T T ...................................... 26 358P42 ......................................43 358PP .......................................43 358PP42 ....................................43 358PS .......................................43 358T T ......................................... 41 358TC .......................................41 360P36CILS80 ...........................44 360P36CILS80TP ........................44 360P42 ......................................43 360P42CILS80 ...........................44 360P42CILS80TP ........................44 360PBG .....................................42 360PBS......................................42 360PBSTP ..................................42 360PP .......................................43 360PP42 ....................................43 360PS .......................................43 360T T ......................................... 41 360TC .......................................41 362PBG .....................................42 362PBS......................................42 362PBSTP ..................................42 362PS .......................................43 362PS12CILS80..........................44 362PS24CILS80..........................44 362PS30CILS80..........................44 362T T ......................................... 41 362TC .......................................41 368PBG .....................................42 368PBS......................................42 368PBSTP ..................................42 368T T ......................................... 41 Part Number Page g No. 3810CUAT T ............................... 162 3810CUATN ............................. 162 3810CUATT.............................. T 162 3812CSTAT T .............................. 165 3812CUAT T ............................... 162 3812CUATN ............................. 162 3812CUATT.............................. T 162 3816CSTAT T .............................. 165 3816CUAT T ............................... 162 3816CUATN ............................. 162 3816CUATT.............................. T 162 3818CSTAT T .............................. 165 3818CUAT T ............................... 162 3818CUATN ............................. 162 3818CUATT.............................. T 162 3824CSTAT T .............................. 165 3824CSTAT-WSC36 ................... 166 3824CUAT T ............................... 162 3824CUATN ............................. 162 3824CUATT.............................. T 162 3836CUAT T ............................... 162 3836CUATN ............................. 162 3836CUATT.............................. T 162 3848CUAT T ............................... 162 3848CUATN ............................. 162 3848CUATT.............................. T 162 3MABPAD ................................ 147 4 ...............................................13 4/0-19 .......................................12 4/019G ......................................12 4/0-7 .........................................12 4/0WC .......................................16 40-28 ......................................153 4150S2 ......................................74 4-19G ........................................12 4-7 ............................................12 4200S6 ......................................74 47G ...........................................12 4T T ............................................. 13 5250A5......................................74 5263A8......................................74 5810 .........................................18 5810ALAT T ................................ 164 5810BCCATTSE ........................ 167 5810C .......................................19 5810CUAT T ............................... 163 5810CUATN ............................. 163 5810CUATT.............................. T 163 5810G .......................................20 5810GUPC .................................20 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.1 Part Number Index Page g No. 5810SS3 ....................................20 5810UPC ...................................18 5812ALAT T ................................ 164 5812ALAT-WSC36 ..................... 166 5812ASTAT T .............................. 165 5812CSTAT T .............................. 165 5812CUAT T ............................... 163 5812CUATN ............................. 163 5812CUATT.............................. T 163 5816ALAT T ................................ 164 5816ASTAT T .............................. 165 5816CSTAT T .............................. 165 5816CUAT T ............................... 163 5816CUATN ............................. 163 5816CUATT.............................. T 163 5818ALAT T ................................ 164 5818ASTAT T .............................. 165 5818CSTAT T .............................. 165 5818CUAT T ............................... 163 5818CUATN ............................. 163 5818CUATT.............................. T 163 5824ALAT T ................................ 164 5824ASTAT T .............................. 165 5824CSTAT T .............................. 165 5824CUAT T ............................... 163 5824CUATN ............................. 163 5824CUATT.............................. T 163 582GTEKIT T ................................ 39 5836ALAT T ................................ 164 5836CUAT T ............................... 163 5836CUATN ............................. 163 5836CUATT.............................. T 163 583GTEKIT T ................................ 39 5848ALAT T ................................ 164 5848CUAT T ............................... 163 5848CUATN ............................. 163 5848CUATT.............................. T 163 585CCAT T ................................. 230 585CCAT-2/0............................ 230 586SS3AT T ................................ 230 586TD .......................................19 588 ...........................................18 588C .........................................19 588G .........................................20 588GUPC ...................................20 588RUS .....................................18 588SS3 ......................................20 588TD .......................................19 588UPC .....................................18 6 ...............................................13 Part Number Page g No. 6-19G ........................................12 6-7 ............................................12 67G ...........................................12 6CW3D ......................................14 6PP ...........................................45 6T............................................. T 13 7/8WINS ...................................73 8 ...............................................13 8-7 ............................................12 8CC ...........................................45 8PP ...........................................45 8PS ...........................................45 8T............................................. T 13 A10 .........................................155 A121 .......................................169 A122 .......................................169 A122-5/8F1/2F ......................... 169 A125 .......................................169 A126 .......................................170 A127 .......................................170 A127M.....................................170 A128 .......................................170 A128M.....................................170 A129M.....................................170 A136 .......................................171 A137 .......................................171 A138 .......................................171 A139 .......................................171 A140-18AD .............................. 172 A140-24AD .............................. 172 A140-36AD .............................. 172 A140-48AD .............................. 172 A145-12 ..................................173 A145-24 ..................................173 A145-36 ..................................173 A145-48 ..................................173 A145-60 ..................................173 A146-12 ..................................173 A146-24 ..................................173 A146-36 ..................................173 A146-48 ..................................173 A146-60 ..................................173 A148 .......................................174 A149 .......................................174 A151 .......................................178 A15112I ..................................178 A156-12 ..................................184 A156-18 ..................................184 A156-6 ....................................184 A158 .......................................180 Part Number Page g No. A158-12 ..................................184 A158-18 ..................................184 A158-5/8 ................................. 180 A158-6 ....................................184 A158R R ..................................... 180 A158R-5/8 ............................... 180 A160 .......................................181 A160-5/8 ................................. 181 A162-12 ..................................185 A162-18 ..................................185 A162-6 ....................................185 A164 .......................................186 A1BC .......................................200 A204 .......................................196 A205R R ..................................... 197 A206R R ..................................... 197 A207 .......................................197 A208 .......................................198 A210 ......................................198 A212-1/2 ................................. 201 A213 .......................................201 A216 .......................................206 A217 .......................................208 A218 .......................................207 A219-1 ....................................208 A219-1/2 ................................. 208 A219-3/8 ................................. 208 A219-5/8 ................................. 208 A222 .......................................207 A223 .......................................209 A225-12 ..................................188 A225-18 ..................................188 A225-6 ....................................188 A225BM-18 .............................. 188 A226-12 ..................................189 A226-18 ..................................189 A226-6 ....................................189 A23112....................................202 A2314 .....................................202 A2316 .....................................202 A2318 .....................................202 A24-100 ..................................154 A24-250 ..................................154 A24-25COIL ............................. 154 A244 .......................................193 A245 .......................................193 A24-500 ..................................154 A24-50COIL ............................. 154 A246 .......................................193 A250 .......................................156 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 389 Section 7 Indexes Part Number Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes A261 .......................................158 A262 .......................................158 A274-100................................. 146 A28-100 ..................................154 A28-250 ..................................154 A28-25COIL ............................. 154 A28-500 ..................................154 A28-50COIL ............................. 154 A37R-100 ................................ 155 A37R-250 ................................ 155 A37R-25COIL ........................... 155 A37R-500 ................................ 155 A37R-50COIL ........................... 155 A4 ...........................................155 ABBOTTBG.................................85 ACC1 .......................................156 ACC2 .......................................156 ACC3 .......................................156 ACC4 .......................................156 ADPSLV1 ................................. 325 ADPSLV1/0 .............................. 325 ADPSLV2/0 .............................. 325 ADPSLV2A A ............................... 325 ADPSLV2B ............................... 325 ADPSLV3/0 .............................. 325 ADPSLV4 ................................. 325 ADPSLV4/0 .............................. 325 ADPSLV6 ................................. 325 AFB1-1/2 ................................. 185 AFB1-5/8 ................................. 185 ALRS6.75 ................................. 181 ALS12M ...................................171 ALS58M ...................................171 ALSB .......................................186 ALSC .......................................157 APBE2 .....................................179 APBE2-5/8 ............................... 179 APBE2-5/8X5/8 ........................ 179 APBE3 .....................................179 APBE3-5/8X5/8 ........................ 179 APC1.5/2 ................................. 203 APC1/1.25 ............................... 203 APC2.5/3 ................................. 203 APC3.5/4 ................................. 203 APC5/6 ....................................203 APRB.5/1AT12.......................... 182 APRB.5/1AT58.......................... 182 APRB1.5/2AT12 ........................ 182 APRB1.5/2AT58 ........................ 182 APRB2.5/3AT12 ........................ 182 390 Part Number Page g No. APRB2.5/3AT58 ........................ 182 APRB3.5/4AT12 ........................ 183 APRB3.5/4AT58 ........................ 183 APRB5/6AT12........................... 183 APRB5/6AT58........................... 183 ATRC1 .....................................190 AUBS12 ...................................180 AUBS58 ...................................180 AUBU12I ................................. 179 AUBU58I ................................. 179 B131LCA.................................. A 116 B1BC ............................. 120 & 200 B51LA A ..................................... 116 BA121B ...................................302 BA122C ...................................302 BA141.25B ............................... 302 BA141.5B ................................ 302 BA141B ...................................302 BA142B ...................................302 BA143C ...................................302 BA144C ...................................302 BA181B ...................................302 BA182B ...................................302 BA3161B ................................. 302 BA3162B ................................. 302 BA381.5B ................................ 302 BA381B ...................................302 BA382C ...................................302 BA383C ...................................302 BATTERYCONNKIT T ..................... 70 BB121B ...................................302 BB122C ...................................302 BB141.25B ............................... 302 BB141.5B ................................ 302 BB141B ...................................302 BB142B ...................................302 BB143C ...................................302 BB144C ...................................302 BB181B ...................................302 BB182B ...................................302 BB3161B ................................. 302 BB3162B ................................. 302 BB381.5B ................................ 302 BB381B ...................................302 BB382C ...................................302 BB383C ...................................302 BBSTUD12 ....................... 26 & 320 BBSTUD14 ....................... 26 & 320 BBSTUD38 ....................... 26 & 320 BCF21.5016B .............................93 Part Number Page g No. BCF41.5016B .............................93 BCF61.5016B .............................93 BCF61.5016BSX ....................... 245 BD1221/0B .............................. 299 BD1222/0B .............................. 299 BD12225CMB ........................... 299 BD12235CMB ........................... 299 BD1223CMB ............................. 299 BD1224/0B .............................. 299 BD1225CMC............................. 299 BD12275CMC ........................... 299 BD1231/0B .............................. 299 BD1232/0B .............................. 299 BD12325CMB ........................... 299 BD12335CMB ........................... 299 BD1233CMB ............................. 299 BD1234/0B .............................. 299 BD1235CMC............................. 299 BD12375CMC ........................... 299 BD141.51/0B ........................... 299 BD141.52/0B ........................... 299 BD141.525CMB ........................ 299 BD141.535CMB ........................ 299 BD141.53CMB .......................... 299 BD141.54/0B ........................... 299 BD141.55CMB .......................... 299 BD141.575CMC ........................ 299 BD1411/0B .............................. 299 BD1412/0B .............................. 299 BD14125CMB ........................... 299 BD14135CMB ........................... 299 BD1413CMB ............................. 299 BD1414/0B .............................. 299 BD1415CMB ............................. 299 BD1421/0B .............................. 299 BD1421MMC ............................ 299 BD1422/0B .............................. 299 BD14225CMB ........................... 299 BD14235CMB ........................... 299 BD1423CMB ............................. 299 BD1424/0B .............................. 299 BD1425CMB ............................. 299 BD14275CMC ........................... 299 BD1431/0B .............................. 299 BD1431MMC ............................ 299 BD1432/0B .............................. 299 BD14325CMB ........................... 299 BD14335CMB ........................... 299 BD1433CMB ............................. 299 BD1434/0B .............................. 299 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.1 Part Number Index Page g No. BD1435CMB ............................. 299 BD14375CMC ........................... 299 BD1811/0B .............................. 299 BD1812/0B .............................. 299 BD1814/0B .............................. 299 BD1821/0B .............................. 299 BD1822/0B .............................. 299 BD18225CMB ........................... 299 BD18235CMB ........................... 299 BD1823CMB ............................. 299 BD1824/0B .............................. 299 BD3821/0B .............................. 299 BD3821MMC ............................ 299 BD3822/0B .............................. 299 BD38225CMB ........................... 299 BD38235CMB ........................... 299 BD3823CMB ............................. 299 BD3824/0B .............................. 299 BD3825CMB ............................. 299 BD38275CMC ........................... 299 BD3831/0B .............................. 299 BD3831MMC ............................ 299 BD3832/0B .............................. 299 BD38325CMB ........................... 299 BD38335CMB ........................... 299 BD3833CMB ............................. 299 BD3834/0B .............................. 299 BD3835CMB ............................. 299 BD38375CMC ........................... 299 BE121.51/0B ............................ 300 BE121.51MMC .......................... 300 BE121.52/0B............................ 300 BE121.525CMB ........................ 300 BE121.53/0B............................ 300 BE121.535CMB ........................ 300 BE121.53CMB .......................... 300 BE121.54/0B ............................ 300 BE121.55CMC .......................... 300 BE121.575CMC ........................ 300 BE141.51/0B............................ 300 BE141.52/0B ............................ 300 BE141.525CMB ........................ 300 BE141.52B ............................... 300 BE141.52SB ............................. 300 BE141.53/0B ............................ 300 BE141.535CMB ........................ 300 BE141.53CMB .......................... 300 BE141.54/0B............................ 300 BE141.55CMB .......................... 300 BE141.56B............................... 300 Part Number Page g No. BE381.51/0B ............................ 300 BE381.51MMC .......................... 300 BE381.52/0B ............................ 300 BE381.525CMB ........................ 300 BE381.53/0B ............................ 300 BE381.535CMB ........................ 300 BE381.53CMB .......................... 300 BE381.54/0B ............................ 300 BE381.55CMB .......................... 300 BE381.575CMC ........................ 300 BF16I1/2 ................................. 175 BF27BASE ................................ 175 BF27I1/2 ................................. 175 BGBI1468ISB4FAA2....................61 BGBI18413.25TEL ......................61 BGBI18417.75TEL ......................61 BGBI18428TEL ...........................61 BGBI1848.75TEL ........................61 BGC4.......................................123 BGC41.25-2 ............................. 123 BGC42.5-4 ............................... 123 BGC4SCS ....................... 123 & 226 BGS1S12D3/8 .......................... 108 BGS1S24E3/8........................... 108 BGS1V12F1/2........................... 108 BGS1V18D1/2 .......................... 108 BGS2S12E1/2........................... 108 BH1/0141B .............................. 300 BH1/0181B .............................. 300 BH1MM141.5C ......................... 300 BH2/0141B .............................. 300 BH2/0181B .............................. 300 BH25CM141.5B ........................ 300 BH25CM141B........................... 300 BH25CM142B ........................... 300 BH3/0141.5B ........................... 300 BH3/0141B .............................. 300 BH3/0142B .............................. 300 BH3/03161B ............................ 300 BH35CM141.25B ...................... 300 BH35CM141.5B ........................ 300 BH35CM141B........................... 300 BH35CM142C ........................... 300 BH3CM141.5B .......................... 300 BH3CM141B ............................. 300 BH3CM142C............................. 300 BH4/0141.5B ........................... 300 BH4/0141B .............................. 300 BH4/0142B .............................. 300 BH4/03161B ............................ 300 Part Number Page g No. BH5CM141.5C .......................... 300 BH5CM141B ............................. 300 BH5CM142C............................. 300 BH75CM141.5C ........................ 300 BH75CM142C ........................... 300 BH75CM381.5C ........................ 300 BJC .........................................232 BM1BC ....................................200 BMBL ......................................207 BMBP ......................................210 BMTRC1 ..................................190 BMTRC1U ................................ 190 BPBE2 .....................................179 BPBE2-3/8 ............................... 179 BPBE2-3/8X3/8 ........................ 179 BPBE2-5/8X5/8 ........................ 179 BPBE3 .....................................179 BPBE3-3/8 ............................... 179 BPBE3-3/8X3/8 ........................ 179 BPBE3-5/8X5/8 ........................ 179 BS1/0B ....................................277 BS1MMC ..................................277 BS2/0B ....................................277 BS25CMB ................................. 277 BS2L .......................................277 BS2SL .....................................277 BS3/0B ....................................277 BS35CMB ................................. 277 BS3CMB ..................................277 BS4/0B ....................................277 BS4L .......................................277 BS5CMB ..................................277 BS75CMC.................................277 BSB.........................................186 BT121121C .............................. 303 BT141.25141.25B..................... 303 BT141.5141.5B ........................ 303 BT141141B .............................. 303 BT142142C .............................. 303 BT181181B .............................. 303 BT182182B .............................. 303 BT31613161B .......................... 303 BT31623162B .......................... 303 BT381.5381.5C ........................ 303 BT381381B .............................. 303 BT382382C .............................. 303 BU121.51/0K K ........................... 301 BU121.52/0K K ........................... 301 BU121.525CMK K ........................ 301 BU121.535CMK K ........................ 301 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 391 Section 7 Indexes Part Number Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes BU121.53CMK K .......................... 301 BU121.54/0K K ........................... 301 BU121.55CMD .......................... 301 BU121.575CMD ........................ 301 BU1211/0K K .............................. 301 BU1212/0K K .............................. 301 BU12125CMK K ........................... 301 BU12135CMK K ........................... 301 BU1213CMK............................. K 301 BU1214/0K K .............................. 301 BU1215CMD ............................ 301 BU12175CMD ........................... 301 BU141.51/0K K ........................... 301 BU141.52/0K K ........................... 301 BU141.525CMK K ........................ 301 BU141.535CMK K ........................ 301 BU141.53CMK K .......................... 301 BU141.54/0K K ........................... 301 BU141.55CMK K .......................... 301 BU141.575CMD ........................ 301 BU1411/0K K .............................. 301 BU1412/0K K .............................. 301 BU14125CMK K ........................... 301 BU14135CMK K ........................... 301 BU1413CMK............................. K 301 BU1414/0K K .............................. 301 BU1415CMK............................. K 301 BU181.51/0K K ........................... 301 BU181.52/0K K ........................... 301 BU181.525CMK K ........................ 301 BU181.535CMK K ........................ 301 BU181.53CMK K .......................... 301 BU181.54/0K K ........................... 301 BU1811/0K K .............................. 301 BU1812/0K K .............................. 301 BU1814/0K K .............................. 301 BU381.51/0K K ........................... 301 BU381.52/0K K ........................... 301 BU381.525CMK K ........................ 301 BU381.535CMK K ........................ 301 BU381.53CMK K .......................... 301 BU381.54/0K K ........................... 301 BU381.55CMK K .......................... 301 BU381.575CMD ........................ 301 BU3811/0K K .............................. 301 BU3812/0K K .............................. 301 BU38125CMK K ........................... 301 BU38135CMK K ........................... 301 BU3813CMK............................. K 301 BU3814/0K K .............................. 301 392 Part Number Page g No. BU3815CMK............................. K 301 BU38175CMD ........................... 301 BW4S-100 ............................... 144 BW6S-100 ............................... 144 BW8S-100 ............................... 144 BXL141....................................315 BXL141.5 ................................. 315 BXL141.52B ............................. 315 BXL141.52C ............................. 315 BXL141.52D ............................. 315 BXL1412B ................................ 315 BXL1412C ................................ 315 BXL1412D................................ 315 BXL181....................................315 BXL1812B ................................ 315 BXL1812C ................................ 315 BXL1812D................................ 315 BXL3161 ..................................315 BXL31612B .............................. 315 BXL31612C .............................. 315 BXL31612D .............................. 315 CB141.5144K K ............................. 81 CB141.5144N .............................81 CB141.5144S .............................81 CB141144K................................ K 81 CB141144N................................81 CB141144S ................................81 CB142144K................................ K 81 CB142144N................................81 CB142144S ................................81 CC5 .........................................224 CC7 .........................................224 CC9 .........................................331 CCBRSH1 .................................327 CCBRSH2 .................................327 CCBRSH2R............................... R 327 CCC1 .......................................156 CCC1T..................................... T 156 CCC2 .......................................156 CCC2T..................................... T 156 CCC3 .......................................156 CCC3T..................................... T 156 CCC4 .......................................156 CCC4T..................................... T 156 CCTVCCAT5/8 .......................... 167 CERPM1 ..................................326 CERPM2 ..................................326 CERPM3 ..................................326 CFB1.5 ....................................185 CFB2.25 ..................................185 Part Number Page g No. CGARRBKT04 ........................... 221 CGARRBKT07 ........................... 221 CGARRBKT08 ........................... 221 CGARRBKT12 ........................... 221 CGARRBKT16 ........................... 221 CGKB1/2-5............................... 240 CGKB1-1/4-5............................ 240 CGKB1-5/8-5............................ 240 CGKB2-1/4-5............................ 240 CGKB3/8-5............................... 240 CGKB5/8-5............................... 240 CGKB7/8-5............................... 240 CGKBB1/2-5 ............................. 240 CGKBB1/4-3/8.......................... 240 CGKBB1-1/4-5.......................... 240 CGKBB1-5/8-5.......................... 240 CGKBB2-1/4-5.......................... 240 CGKBB3/8-5 ............................. 240 CGKBB5/8-5 ............................. 240 CGKBB7/8-5 ............................. 240 CGS............................... 147 & 326 CPC.5/.75 ......... 95, 124, 203 & 245 CPC.5/.75TP ............................ 124 CPC1.5/2 ...95, 124, 129, 203 & 245 CPC1.5/2TP ............................. 124 CPC1/1.25 ........ 95, 124, 203 & 245 CPC1/1.25TP............................ 124 CPC2.5/3 ........ 124, 129, 203 & 245 CPC2.5/3TP ............................. 124 CPC3.5/4 ................124, 203 & 245 CPC3.5/4TP ............................. 124 CPC5/6 ...................124, 203 & 245 CPC5/6TP ................................ 124 CPRB.5/1AT12.......................... 182 CPRB.5/1AT38.......................... 182 CPRB.5/1AT58.......................... 182 CPRB1.5/2AT12 ........................ 182 CPRB1.5/2AT38 ........................ 182 CPRB1.5/2AT58 ........................ 182 CPRB2.5/3AT12 ........................ 182 CPRB2.5/3AT38 ........................ 182 CPRB2.5/3AT58 ........................ 182 CPRB3.5/4AT12 ........................ 183 CPRB3.5/4AT38 ........................ 183 CPRB3.5/4AT58 ........................ 183 CPRB5/6AT12........................... 183 CPRB5/6AT38........................... 183 CPRB5/6AT58........................... 183 CRGC2.......................................96 CRGC4............................. 96 & 122 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.1 Part Number Index Page g No. CRGC6............................. 96 & 122 CS108S-100 ............................. 142 CS44S-100 ............................... 142 CS46B-100............................... 145 CS46S-100 ............................... 142 CS48S-100 ............................... 142 CS510S-100 ............................. 142 CS54S-100 ............................... 142 CS57S-100 ............................... 142 CS58B-100............................... 145 CS58S-100 ............................... 142 CS610S-100 ............................. 142 CS612S-100 ............................. 142 CS616S-100 ............................. 142 CS64S-100 ............................... 142 CS66S-100 ............................... 142 CS68B-100............................... 145 CS68S-100 ............................... 142 CS88S-100 ............................... 142 CSH1 .......................................329 CSH2 .......................................329 CSKIT...................................... T 329 CSKITHP..................................329 CSKITHPVS .............................. 329 CSKITHSVM ............................. 329 CT2/02/0 ................................. 114 CT22/0 ....................................114 CT2222 ......................... 114 & 246 CT2222LD................................ 115 CT2248 ......................... 114 & 246 CT2248LD................................ 115 CT24/0 ....................................114 CT4/02/0 ................................. 114 CT4/04/0 ................................. 114 CT4446 ...................................114 CT4666 ...................................114 CT4666LD................................ 115 CTRC1.....................................190 CU141.5EL45 .............................82 CU141.5EL45KIT T ........................ 82 CU141.5EL90 .............................82 CU141.5EL90KIT T ........................ 82 CU141.5SPL ...............................82 CU141.5SPLKIT.......................... T 82 CU141EL45 ................................82 CU141EL45KIT........................... T 82 CU141EL90 ................................82 CU141EL90KIT........................... T 82 CU141SPL..................................82 CU141SPLKIT............................. T 82 Part Number Page g No. CU142EL45 ................................82 CU142EL45KIT........................... T 82 CU142EL90 ................................82 CU142EL90KIT........................... T 82 CU142SPL ..................................82 CU142SPLKIT............................. T 82 CU1435EL90FL ...........................82 CU1435EL90FLKIT...................... T 82 CUBS12 ...................................180 CUBS38 ...................................180 CUBS58 ...................................180 CUBU12I ................................. 179 CUBU38I ................................. 179 CUBU58I ................................. 179 CUFATM-10 .............................. 168 CUFATM20-5-15 ....................... 168 CUFATM-50 .............................. 168 CUFATM-90 .............................. 168 CUFB1062..................................15 CUFB12094 ................................15 CUFB14030 ................................15 CUFB15125 ................................15 CUFB34062 ................................15 CUFB58062 ................................15 CUFS1032..................................14 CUFS15032 ................................14 CUFS1516..................................14 CUFS2016..................................14 CUFS2032..................................14 CUFS2064..................................14 CUFS3016..................................14 CUFS3032..................................14 CUFS4016..................................14 CUFS58064................................14 CUFS6016..................................14 CURS6.75 ................................ 181 CUS12M ..................................171 CUS12MT T ................................ 171 CUS38M ..................................171 CUS38MT T ................................ 171 CUS58M ..................................171 CUS58MT T ................................ 171 CUSC.......................................157 DET10C ...................................257 DET2/2 ....................................255 DET20C ...................................257 DET4TD2................................. 256 DET4TR2 ................................. 256 DISK15/65 ............................... 328 DISK150/500 ........................... 328 Part Number Page g No. DISK90/115 ............................. 328 DISKKIT1 ................................ 328 DTW4-100 ............................... 143 DTW6-100 ............................... 143 DTW8-100 ............................... 143 EGPCB4/01/0B ......................... 317 EGPCB4/02/0B ......................... 317 EGPCB4/04/0B ......................... 317 EGPCT4/01/0B ......................... 317 EGPCT4/02/0B ......................... 317 EGPCT4/04/0B ......................... 317 EGPID4/01/0B ......................... 317 EGPID4/02/0B ......................... 317 EGPID4/04/0B ......................... 317 EGPIO4/01/0B ......................... 317 EGPIO4/02/0B ......................... 317 EGPIO4/04/0B ......................... 317 EGR10LWG2/0 ...........................32 EGR10LWG2T T ............................ 32 EGR10LWG4/0 ...........................32 EGR10WG2/0 .............................31 EGR10WG2T T .............................. 31 EGR10WG4/0 .............................31 EGR20LWG2/0 ...........................32 EGR20LWG2T T ............................ 32 EGR20LWG4/0 ...........................32 EGR20WG2/0 .............................31 EGR20WG2T T .............................. 31 EGR20WG4/0 .............................31 EGR5WG4/0...............................31 EGR8LWG2/0 .............................32 EGR8LWG2T T .............................. 32 EGR8LWG4/0 .............................32 EGR8WG2/0...............................31 EGR8WG2T................................ T 31 EGR8WG4/0...............................31 EGRSS10LWG2/0........................34 EGRSS10LWG2T......................... T 34 EGRSS10LWG4/0........................34 EGRSS10WG2/0 .........................33 EGRSS10WG2T T .......................... 33 EGRSS10WG4/0 .........................33 EGRSS20LWG2/0........................34 EGRSS20LWG2T......................... T 34 EGRSS20LWG4/0........................34 EGRSS20WG2/0 .........................33 EGRSS20WG2T T .......................... 33 EGRSS20WG4/0 .........................33 EGRSS5WG4/0 ...........................33 EGRSS8LWG2/0 .........................34 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 393 Section 7 Indexes Part Number Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes EGRSS8LWG2T........................... T 34 EGRSS8LWG4/0 .........................34 EGRSS8WG2/0 ...........................33 EGRSS8WG2T T ............................ 33 EGRSS8WG4/0 ...........................33 EPK12 .....................................222 EPK16 .....................................222 EPK24 .....................................222 EPKPPCST5.............................. 222 ES240 .......................................88 FGA1.5/2-2.5/32WC24 .............. 139 FGA1.5/2-3.5/42WC24 .............. 139 FGA1.5/2-5/62WC24................. 139 FGC2 .......................................136 FGC2/0....................................136 FGC2/0TP ................................ 136 FGC2-4/0 ................................. 136 FGC2-4/0TP ............................. 136 FGC26TP ................................. 136 FGC2TP ...................................136 FGC4 .......................................136 FGC4TP ...................................136 FGC6 .......................................136 FGC6TP ...................................136 FGC8 .......................................136 FGC8TP ...................................136 FLTIG ......................................325 FLTIGEXT T ................................ 325 FSC2 ............................... 15 & 237 FSC3 ............................... 15 & 237 FSC4 ............................... 15 & 237 FSC6 ............................... 15 & 237 FW6S-100................................ 144 FW8S-100................................ 144 G11341/0NU ............................ 312 G11341/0US ............................ 313 G11342/0NU ............................ 312 G11342/0US ............................ 313 G11342NU ............................... 312 G11342US ............................... 313 G11344/0US ............................ 313 G11344NU ............................... 312 G11344US ............................... 313 G11348NU ............................... 312 G11348US ............................... 313 G11581/0NU ............................ 312 G11581/0US ............................ 313 G11582/0NU ............................ 312 G11582/0US ............................ 313 G11582NU ............................... 312 394 Part Number Page g No. G11582US ............................... 313 G11584/0US ............................ 313 G11584NU ............................... 312 G11584US ............................... 313 G11588NU ............................... 312 G11588US ............................... 313 G21341/0NU ............................ 312 G21341/0US ............................ 313 G21342/0US ............................ 313 G21342NU ............................... 312 G21342US ............................... 313 G21344/0US ............................ 313 G21344NU ............................... 312 G21344US ............................... 313 G21348NU ............................... 312 G21348US ............................... 313 G21581/0NU ............................ 312 G21581/0US ............................ 313 G21582/0US ............................ 313 G21582NU ............................... 312 G21582US ............................... 313 G21584/0US ............................ 313 G21584NU ............................... 312 G21584US ............................... 313 G21588NU ............................... 312 G21588US ............................... 313 G31341/0NU ............................ 312 G31341/0US ............................ 313 G31342NU ............................... 312 G31342US ............................... 313 G31344NU ............................... 312 G31344US ............................... 313 G31348NU ............................... 312 G31348US ............................... 313 G31581/0NU ............................ 312 G31581/0US ............................ 313 G31582NU ............................... 312 G31582US ............................... 313 G31584NU ............................... 312 G31584US ............................... 313 G31588NU ............................... 312 G31588US ............................... 313 G41342NU ............................... 312 G41342US ............................... 313 G41344NU ............................... 312 G41344US ............................... 313 G41348NU ............................... 312 G41348US ............................... 313 G41582NU ............................... 312 G41582US ............................... 313 Part Number Page g No. G41584NU ............................... 312 G41584US ............................... 313 G41588NU ............................... 312 G41588US ............................... 313 G41PS8US ............................... 313 GAW121212HD ..........................40 GAW121218HD ..........................40 GAW121224HD ..........................40 GAW132418HD ..........................40 GAW910 ....................................43 GB14.757.5GBE ..........................69 GB38414.25TI............................70 GBI14112H ................................54 GBI14116H ................................54 GBI1416H ..................................54 GBI14210GKT T ............................ 57 GBI14210PKT T ............................ 57 GBI14210TGB ............................64 GBI14210TGBKT T ........................ 65 GBI14212G ................................54 GBI14212GKT T ............................ 57 GBI14212P ................................54 GBI14212PKT T ............................ 57 GBI14212TGB .................. 64 & 246 GBI14212TGBKT T .............. 65 & 246 GBI14212X ................................55 GBI14216G ................................54 GBI14216P ................................54 GBI14216X ................................55 GBI14220X ................................55 GBI14224X ................................55 GBI1426G ..................................54 GBI1426P ..................................54 GBI1426TGB .................... 64 & 246 GBI1426TGBKT T ................ 65 & 246 GBI1426X ..................................55 GBI14412C ................................55 GBI14412J .................................56 GBI14412JKT T ............................. 57 GBI14412M................................56 GBI14412MKT............................ T 57 GBI14412TMGB................ 62 & 246 GBI14412TMGBKT............ T 63 & 246 GBI14416C ................................55 GBI14416J .................................56 GBI14416M................................56 GBI14420C ................................55 GBI14420J .................................56 GBI14420JKT T ............................. 57 GBI14420M................................56 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.1 Part Number Index Page g No. GBI14420MKT............................ T 57 GBI14420TMGB................ 62 & 246 GBI14420TMGBKT............ T 63 & 246 GBI14424C ................................55 GBI14424J .................................56 GBI14424M................................56 GBI14424TMGB..........................62 GBI14424TMGBKT...................... T 63 GBI1446C ..................................55 GBI1446J...................................56 GBI1446M .................................56 GBIA14212Z ..............................59 GBIA14216Z ..............................59 GBIA14220Z ..............................59 GBIA1426Z ................................59 GBIA14412M..............................59 GBIA14416M..............................59 GBIA14420M..............................59 GBIA14424M..............................59 GBIP14210TGB ..........................64 GBIP14212TGB ..........................64 GBIP1426TGB ............................64 GBIP14412JMGB ........................60 GBIP14412TMGB ........................62 GBIP14416JMGB ........................60 GBIP14420JMGB ........................60 GBIP14420TMGB ........................62 GBIP14424TMGB ........................62 GBIP1446JMGB ..........................60 GBIP14612CESPGFAA A ................. 71 GBIP14612EMGSFAA A .................. 71 GBIP14612MGPFAA3 ..................71 GBIP14612TGPFAA A ..................... 71 GBIS1416CGB ............................69 GBIS1428EE ..............................69 GBIT14412A2T T .......................... 58 GBIT14412J2T T ........................... 58 GBIT14416A2T T .......................... 58 GBIT14416J2T T ........................... 58 GBIT14420A2T T .......................... 58 GBIT14420J2T T ........................... 58 GBIT14424A2T T .......................... 58 GBIT14424J2T T ........................... 58 GBIT1446J2T T ............................. 58 GBUKIT T ..................................... 75 GBX10106 .................................88 GBX12126 .................................88 GBX18186 .................................88 GBX24246 .................................88 GBX886 .....................................88 Part Number Page g No. GD101/0B ................................ 282 GD101MMC.............................. 282 GD102/0B ................................ 282 GD1025CMB ............................ 282 GD103/0B ................................ 282 GD1035CMB ............................ 282 GD103CMB .............................. 282 GD104/0B ................................ 282 GD105CMB .............................. 282 GD1075CMB ............................ 282 GD121/0B ................................ 282 GD122/0B ................................ 282 GD1225CMB ............................ 282 GD122B ...................................282 GD122SB ................................. 282 GD123/0B ................................ 282 GD123CMB .............................. 282 GD124/0B ................................ 282 GD124L ...................................282 GD126L ...................................282 GD341/0B ................................ 282 GD342/0B ................................ 282 GD3425CMB ............................ 282 GD342B ...................................282 GD342SB ................................. 282 GD343/0B ................................ 282 GD3435CMB ............................ 282 GD343CMB .............................. 282 GD344/0B ................................ 282 GD344L ...................................282 GD345CMB .............................. 282 GD346L ...................................282 GD3475CMB ............................ 282 GD581/0B................................ 282 GD582/0B ................................ 282 GD5825CMB ............................ 282 GD582B ...................................282 GD582SB ................................. 282 GD583/0B ................................ 282 GD5835CMB ............................ 282 GD583CMB .............................. 282 GD584/0B................................ 282 GD584L ...................................282 GD585CMB .............................. 282 GD586L ...................................282 GDS1 ........................................23 GDS12 .......................................23 GDS34.......................................23 GDS58 .......................................23 GECL1/0 ..................................112 Part Number Page g No. GECL2 .....................................112 GECL2/0 ..................................112 GECL21/4 ................................ 112 GECL23/8 ................................ 112 GECL4 .....................................112 GECL4/0 ..................................112 GECL6 .....................................112 GECL63/8 ................................ 112 GECLB1/0 ................................ 112 GECLB1/02C .................. 113 & 246 GECLB1/02D ............................ 113 GECLB2 ...................................112 GECLB2/0 ................................ 112 GECLB2/02C .................. 113 & 246 GECLB2/02D ............................ 113 GECLB21/4 .............................. 112 GECLB22A A ..................... 113 & 246 GECLB22B ............................... 113 GECLB22BC ................... 114 & 237 GECLB22BC250BK K .......... 114 & 237 GECLB22BCS.................. 114 & 237 GECLB22BCS250BK K ........ 114 & 237 GECLB22BS.............................. 113 GECLB22C ..................... 113 & 246 GECLB22CS ............................. 113 GECLB23/8 .............................. 112 GECLB2502C ............................ 113 GECLB2502D ........................... 113 GECLB3/02C .................. 113 & 246 GECLB4 ...................................112 GECLB4/0 ................................ 112 GECLB4/02C .................. 113 & 246 GECLB4/02D ............................ 113 GECLB42A A ............................... 113 GECLB42B ............................... 113 GECLB42C ............................... 113 GECLB5002C ............................ 113 GECLB5002D ........................... 113 GECLB6 ...................................112 GECLB62A A ..................... 113 & 246 GECLB62B ............................... 113 GECLB62BC ................... 114 & 237 GECLB62BC250BK K .......... 114 & 237 GECLB62C ..................... 113 & 246 GECLB62EIA A ............................ 112 GECLB62EIA90......................... 112 GECLB63/8 .............................. 112 GECLB7502C............................ 113 GECLB7502D ........................... 113 GEL1 .......................................118 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 395 Section 7 Indexes Part Number Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes GEL2 .......................................118 GEL3 .......................................118 GEL4 .......................................118 GEOL1 .....................................119 GEOL2 ........................... 119 & 129 GEOL3 .....................................119 GEOL4 .....................................119 GEOL5 .....................................119 GEOL500MCM .......................... 119 GESB1/0 ..................................119 GESB2 .....................................119 GESB2/0 ..................................119 GESB250 ................................. 119 GESB4/0 ..................................119 GESB6 ........................... 119 & 129 GF101/0K K ................................ 283 GF102/0D ................................ 283 GF1025CMD............................. 283 GF102K K ................................... 283 GF103/0D ................................ 283 GF104/0D ................................ 283 GF104K K ................................... 283 GF121/0K K ................................ 283 GF122/0K K ................................ 283 GF122K K ................................... 283 GF122SK K ................................. 283 GF123/0K K ................................ 283 GF124/0K K ................................ 283 GF124K K ................................... 283 GF126K K ................................... 283 GF341/0K K ................................ 283 GF342/0K K ................................ 283 GF3425CMD............................. 283 GF342K K ................................... 283 GF342SK K ................................. 283 GF343/0D ................................ 283 GF3435CMD............................. 283 GF343CMD .............................. 283 GF344/0D ................................ 283 GF344K K ................................... 283 GF346K K ................................... 283 GF581/0K K ................................ 283 GF582/0K K ................................ 283 GF5825CMD............................. 283 GF582K K ................................... 283 GF582SK K ................................. 283 GF583/0D ................................ 283 GF5835CMD............................. 283 GF583CMD .............................. 283 GF584/0D ................................ 283 396 Part Number Page g No. GF584K K ................................... 283 GF586K K ................................... 283 GG12B.....................................286 GG34C.....................................286 GG58C.....................................286 GJ2/0WC120BEMA A ..................... 86 GJ4/0WC36CE ............................86 GJ67G102A1/4 ............... 110 & 247 GJ67G102A1/4KIT.......... T 110 & 247 GJ67G102A1/4KIT5 .................. 110 GJ67G1211/4 ........................... 109 GJ67G1211/4KIT5 .................... 109 GJ67G122A1/4 ............... 110 & 247 GJ67G122A1/4KIT.......... T 110 & 247 GJ67G122A1/4KIT5 .................. 110 GJ67G1811/4 ........................... 109 GJ67G1811/4KIT5 .................... 109 GJ67G2411/4 ........................... 109 GJ67G2411/4KIT5 .................... 109 GJ67G72EMSKIT T ...................... 110 GJ67G82A1/4 ................. 110 & 247 GJ67G82A1/4KIT............ T 110 & 247 GJ67G82A1/4KIT5 .................... 110 GJX2/024....................... 137 & 321 GJX2S24 ........................ 137 & 321 GJX4/024....................... 137 & 321 GM121266 ............................... 100 GM121266P2T T ......................... 100 GM121266SPR12 ...................... 100 GM1250612 ...............................97 GM1250624 ...............................97 GM125066 .................................97 GM3100812 ............................. 130 GM350812 ............................... 130 GM375812 ............................... 130 GO101/0B................................ 284 GO101MMC.............................. 284 GO102/0B................................ 284 GO1025CMB ............................ 284 GO103/0B................................ 284 GO1035CMB ............................ 284 GO103CMB .............................. 284 GO104/0B................................ 284 GO105CMB .............................. 284 GO1075CMC ............................ 284 GO121/0B................................ 284 GO122/0B................................ 284 GO1225CMB ............................ 284 GO122B ...................................284 GO122SB ................................. 284 Part Number Page g No. GO123/0B................................ 284 GO123CMB .............................. 284 GO124/0B................................ 284 GO124L ...................................284 GO126L ...................................284 GO341/0B................................ 284 GO342/0B................................ 284 GO3425CMB ............................ 284 GO342B ...................................284 GO342SB ................................. 284 GO343/0B................................ 284 GO3435CMB ............................ 284 GO343CMB .............................. 284 GO344/0B................................ 284 GO344M ..................................284 GO345CMB .............................. 284 GO346L ...................................284 GO3475CMC ............................ 284 GO581/0B................................ 284 GO582/0B................................ 284 GO5825CMB ............................ 284 GO582B ...................................284 GO582SB ................................. 284 GO583/0B................................ 284 GO5835CMB ............................ 284 GO583CMB .............................. 284 GO584/0B................................ 284 GO584L ...................................284 GO585CMB .............................. 284 GO586L ...................................284 GP06212122T T ............................ 28 GP06212124/0 ...........................28 GP06212242T T ............................ 28 GP06212244/0 ...........................28 GP141818 ..................................28 GP142424JDP ............................28 GP142424N ...............................28 GP18182T.................................. T 27 GP18184/0 ................................27 GP1MCI .....................................96 GP24242T.................................. T 27 GP24244/0 ................................27 GPC2/0RD1.75 ................. 94 & 245 GPC2FSRD .................................94 GPC2FSSQ .................................94 GPC2RD .......................... 94 & 245 GPC2SQ........................... 94 & 245 GPC4RD .......................... 94 & 245 GPC4SQ........................... 94 & 245 GPC6RD .......................... 94 & 245 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.1 Part Number Index Page g No. GPC6SQ........................... 94 & 245 GRC1 ........................................22 GRC12 .......................................22 GRC12SS ...................................22 GRC1SS .....................................22 GRC34 .......................................22 GRC34SS ...................................22 GRC58 .......................................22 GRC58SS ...................................22 GRCC ......................................332 GRCC34 .....................................22 GRCC58 .....................................22 GRD34I .....................................23 GRD58 ......................................23 GRDASSHDPERS ........................72 GRDS34.....................................23 GRDS58.....................................23 GRDSTD1.25..............................86 GRDTESTPIN ........................... 259 GRNTAG607PK10 ............. 76 & 247 GRNTAGDND .............................76 GS1062122A1/4 ....................... 107 GS1062122C3/8 ....................... 107 GS1062182A1/4 ....................... 107 GS1062182C3/8 ....................... 107 GS1062242A1/4 ....................... 107 GS1062242C3/8 ....................... 107 GS120941213/8 ....................... 105 GS12094122A1/4 ........... 106 & 226 GS12094122C3/8 ..................... 106 GS12094182A1/4 ........... 106 & 226 GS12094182C3/8 ..................... 106 GS120942413/8 ....................... 105 GS12094242A1/4 ..................... 106 GS12094242C3/8 ..................... 106 GS12094613/8 ......................... 105 GS121/0P ................................ 285 GS122/0P ................................ 285 GS1225CMP ............................. 285 GS122R R ................................... 285 GS122SR R ................................. 285 GS123/0P ................................ 285 GS124/0P ................................ 285 GS124R R ................................... 285 GS126R R ................................... 285 GS14030102A1/4 ..................... 106 GS1403012R13/8 ..................... 105 GS14030162A1/4 ..................... 106 GS14030242A1/4 ..................... 106 GS1403024R13/8 ..................... 105 Part Number Page g No. GS140306R13/8 ....................... 105 GS34062122A1/4 ..................... 106 GS34062122C3/8 ..................... 106 GS34062182A1/4 ..................... 106 GS34062182C3/8 ..................... 106 GS34062242A1/4 ..................... 106 GS34062242C3/8 ..................... 106 GS34062302A1/4 ..................... 106 GS34062302C3/8 ..................... 106 GS341/0P ................................ 285 GS342/0P ................................ 285 GS3425CMP ............................. 285 GS342R R ................................... 285 GS342SR R ................................. 285 GS343/0P ................................ 285 GS344/0P ................................ 285 GS344R R ................................... 285 GS345CMY............................... Y 285 GS346R R ................................... 285 GS438070BF1014KIT................ T 107 GS5806215.188PTMW .............. 105 GS581/0P ................................ 285 GS58101TIE ............................ 107 GS582/0P ................................ 285 GS5825CMP ............................. 285 GS582R R ................................... 285 GS582SR R ................................. 285 GS583/0P ................................ 285 GS584/0P ................................ 285 GS584R R ................................... 285 GS585CMY............................... Y 285 GS586R R ................................... 285 GT341/0K K ................................ 286 GT342/0K K ................................ 286 GT3425CMD ............................ 286 GT342K K ................................... 286 GT342SK K ................................. 286 GT343/0K K ................................ 286 GT3435CMD ............................ 286 GT343CMD .............................. 286 GT344/0K K ................................ 286 GT344K K ................................... 286 GT346K K ................................... 286 GT581/0K K ................................ 286 GT582/0K K ................................ 286 GT5825CMD ............................ 286 GT582K K ................................... 286 GT582SK K ................................. 286 GT583/0K K ................................ 286 GT584/0K K ................................ 286 Part Number Page g No. GT584K K ................................... 286 GT586K K ................................... 286 GTKIT300 ................................ 259 GTKIT500 ................................ 259 HAAJC1/2 ................................ 148 HAAJC8 ...................................148 HB1/0B....................................287 HB1MMC ................................. 287 HB2/0B....................................287 HB25CMB ................................ 287 HB2B.......................................287 HB2SB .....................................287 HB3/0B....................................287 HB35CMB ................................ 287 HB3CMB ..................................287 HB4/0B....................................287 HB5CMB ..................................287 HB6B.......................................287 HB75CMC ................................ 287 HCAJC1/2 ................................ 148 HCAJC8 ...................................148 HD1/0B ...................................287 HD1MMC ................................. 287 HD2/0B ...................................287 HD25CMB ................................ 287 HD2A A ...................................... 287 HD2SA A .................................... 287 HD3/0B ...................................287 HD35CMB ................................ 287 HD3CMB ..................................287 HD4/0B ...................................287 HD4A A ...................................... 287 HD5CMB ..................................287 HD6A A ...................................... 287 HD6SA A .................................... 287 HD75CMC ................................ 287 HSC100 ...................................224 HSC100C ................................. 224 HSC100CR56 ........................... 225 HSC100R56 ............................. 225 HSC150 ...................................224 HSC150C ................................. 224 HSC150CR56 ........................... 225 HSC150R56 ............................. 225 HT1/0B....................................289 HT131LC ................................. 116 HT2/0B....................................289 HT25CMB ................................ 289 HT2A A....................................... 289 HT2SA..................................... A 289 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 397 Section 7 Indexes Part Number Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes HT3/0B....................................289 HT35CMB ................................ 289 HT3CMB ..................................289 HT4/0B....................................289 HT4A A....................................... 289 HT51L .....................................116 HT5CMC ..................................289 HT6A....................................... A 289 HU1/0B ...................................289 HU2/0B ...................................289 HU25CMB ................................ 289 HU3/0B ...................................289 HU35CMB ................................ 289 HU3CMB ..................................289 HU4/0B ...................................289 HU5CMC..................................289 IBTD .........................................77 IP0621520.5MOTO ................... 226 IRRGRDKIT1 ..............................37 IRRGRDKIT2 ..............................37 JXL181 ....................................315 JXL1812C1/4............................ 315 JXL1812C3/8............................ 315 JXL1812D ................................ 315 JXL1813/8 ............................... 315 JXL3161 ..................................315 JXL31612D .............................. 315 LAB12106XO ............................ 242 LABA42A2GKCGB ..................... 242 LABB42A2GKCGB ..................... 242 LABKT12UGBAS ....................... 221 LABKT18UGBAS ....................... 221 LBJ1/0181B ............................. 298 LBJ2/0181B ............................. 298 LBJ2/03161B............................ 298 LBJ2181B ................................ 298 LBJ2S181B............................... 298 LBJ3/0181B ............................. 298 LBJ3/03161B............................ 298 LBJ4/0181B ............................. 298 LBJ4/03161B............................ 298 LBJ4181B ................................ 298 LBJ6181B ................................ 298 LE1/0141B ............................... 297 LE1/0181B ............................... 297 LE1MM122C ............................. 297 LE1MM382C ............................. 297 LE1MM7162C ........................... 297 LE2/0141B ............... 125, 134, 137, ..................................... 297 & 321 398 Part Number Page g No. LE2/0181B ............................... 297 LE2181B ..................................297 LE25CM141.25B ....................... 297 LE25CM141.5B ......................... 297 LE25CM141B............................ 297 LE2S141B ....... 125, 134, 137 & 321 LE2S181B ................................ 297 LE3/0141B ............................... 297 LE3/03161B ............................. 297 LE35CM141.25B ....................... 297 LE35CM141B............................ 297 LE35CM381B............................ 297 LE3CM141.25B ......................... 297 LE3CM141.5B........................... 297 LE3CM141B ............................. 297 LE4/0141.25B .......................... 297 LE4/0141.5B ............................ 297 LE4/0141B ............... 125, 134, 137, ..................................... 297 & 321 LE4/03161B ............................. 297 LE4181B ..................................297 LE5CM141.5B........................... 297 LE5CM142B ............................. 297 LE5CM381.5B........................... 297 LE5CM381B ............................. 297 LE5CM382C ............................. 297 LE6181B ..................................297 LE75CM142C............................ 297 LE75CM381.5C ......................... 297 LE75CM382C............................ 297 LI2/0142 ....................... 118 & 245 LIR18 .............................. 92 & 245 LIR18KIT T ......................... 92 & 245 LIR24 .............................. 92 & 245 LIR24KIT T ......................... 92 & 245 LIR36 .............................. 92 & 245 LIR36KIT T ......................... 92 & 245 LIR72 .............................. 92 & 245 LIR72KIT T ......................... 92 & 245 LP9 .........................................331 LRCSS3/16X12 ......................... 167 LRCSS3/16X8 ........................... 167 LW4B-100 ................................ 145 LW4S-100 ................................ 143 LW5B-100 ................................ 145 LW5S-100 ................................ 143 LW6B-100 ................................ 145 LW6S-100 ................................ 143 LW8S-100 ................................ 143 M1-10OZ-B .............................. 159 Part Number Page g No. M1-10OZ-G .............................. 159 M1-10OZ-L .............................. 159 M1-10OZ-W ............................. 159 MCBRSH1 ................................ 327 MCBRSH2 ................................ 327 MCSPD150/400 ........................ 327 MCSPD25/115 .......................... 327 MCT T ........................................ 115 MCT81/0 ................................. 115 MH1 ........................................328 MH2 ........................................328 MH3 ........................................328 MH4 ........................................328 MLDSLR................................... R 326 MOBGRDSTK582 ........................38 MOBGRDSTK583 ........................38 MS103S-100 ............................ 142 MS106S-100 ............................ 142 MS108S-100 ............................ 142 MS412S-100 ............................ 142 MS44S-100 .............................. 142 MS46S-100 .............................. 142 MS48S-100 .............................. 142 MSHC1 ....................................329 MSHC2 ....................................329 MSKIT T ..................................... 329 MSKITHSVS ............................. 329 N420B-100 .............................. 145 N420S-100 .............................. 144 N518B-100 .............................. 145 N518S-100 .............................. 144 N518SBON-10 .......................... 144 N616B-100 .............................. 145 N616S-100 .............................. 144 N813S-50 ................................ 144 NOOXCLR R ................................ 148 NUWTUBE115 .......................... 323 NUWTUBE15 ............................ 323 NUWTUBE150 .......................... 323 NUWTUBE200 .......................... 323 NUWTUBE25 ............................ 323 NUWTUBE250 .......................... 323 NUWTUBE32 ............................ 323 NUWTUBE45 ............................ 323 NUWTUBE65 ............................ 323 NUWTUBE90 ............................ 323 OXL141 ...................................314 OXL141.5 ................................ 314 OXL141.52B ............................. 314 OXL141.52C ............................. 314 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.1 Part Number Index Page g No. OXL141.52D ............................ 314 OXL1412B ............................... 314 OXL1412C ............................... 314 OXL1412D ............................... 314 OXL1422B ............................... 314 OXL1422C ............................... 314 OXL1422D ............................... 314 OXL181 ...................................314 OXL1812B ............................... 314 OXL1812C ............................... 314 OXL1812D ............................... 314 OXL3161 ................................. 314 OXL31612B .............................. 314 OXL31612C.............................. 314 OXL31612D ............................. 314 OXL381.5 ................................ 314 OXL381.52B ............................. 314 OXL381.52C ............................. 314 OXL381.52D ............................ 314 OXL382 ...................................314 OXL3822B ............................... 314 OXL3822C ............................... 314 OXL3822D ............................... 314 PB1/01/0B ............................... 277 PB1/02B ..................................277 PB1/02SB ................................ 277 PB1/04B ..................................277 PB1/06B ..................................277 PB1/06SB ................................ 277 PB1/08SB ................................ 277 PB2/01/0B ............................... 277 PB2/02/0B ............................... 277 PB2/02B ..................................277 PB2/02SB ................................ 277 PB2/04B ..................................277 PB2/06B ..................................277 PB2/06SB ................................ 277 PB2/08SB ................................ 277 PB22B .....................................277 PB24B .....................................277 PB26B .....................................277 PB26SB ...................................277 PB28SB ...................................277 PB2S2SB..................................277 PB4/01/0B ............................... 277 PB4/02/0B ............................... 277 PB4/02B ..................................277 PB4/02SB ................................ 277 PB4/04/0B ............................... 277 PB4/04B ..................................277 Part Number Page g No. PB4/06B ..................................277 PB4/06SB ................................ 277 PB4/08SB ................................ 277 PB44B .....................................277 PB46B .....................................277 PB46SB ...................................277 PB48SB ...................................277 PB66B .....................................277 PS2S2SM ................................. 278 PS44M .....................................278 PS4S4SM ................................. 278 PS66L......................................278 PS6S6SL ..................................278 PS88L......................................278 PS8S6SL ..................................129 PS8S8SL ........................ 129 & 278 PSM4644C2/0 .......................... 101 PSM4666C1/0S ........................ 101 PSM61066C4/0S....................... 101 PT1/01/0B ............................... 278 PT1/02B ..................................278 PT1/02SB ................................ 278 PT1/04B ..................................278 PT1/06B ..................................278 PT1/06SB ................................ 278 PT1/08B ..................................278 PT1/08SB ................................ 278 PT2/01/0B ............................... 278 PT2/02/0B ............................... 278 PT2/02B ..................................278 PT2/02SB ................................ 278 PT2/04B ..................................278 PT2/06B ..................................278 PT2/06SB ................................ 278 PT2/08B ..................................278 PT2/08SB ................................ 278 PT22B .....................................278 PT22SB ...................................278 PT24B .....................................278 PT26B .....................................278 PT26SB ...................................278 PT28B .....................................278 PT28SB ...................................278 PT2S2SB..................................278 PT3/01/0B ............................... 278 PT3/02/0B ............................... 278 PT3/02B ..................................278 PT3/02SB ................................ 278 PT3/03/0B ............................... 278 PT3/04B ..................................278 Part Number Page g No. PT3/06B ..................................278 PT3/06SB ................................ 278 PT3/08B ..................................278 PT3/08SB ................................ 278 PT4/01/0B ............................... 278 PT4/02/0B ............................... 278 PT4/02B ..................................278 PT4/02SB ................................ 278 PT4/03/0B ............................... 278 PT4/04/0B ............................... 278 PT4/04B ..................................278 PT4/06B ..................................278 PT4/06SB ................................ 278 PT4/08B ..................................278 PT4/08SB ................................ 278 PT44B .....................................278 PT46B .....................................278 PT46SB ...................................278 PT48B .....................................278 PT48SB ...................................278 PT66B .....................................278 PT8S8SB..................................129 R4150A4 ...................................74 R4150S3....................................74 R4200S5....................................74 RASP .......................................326 RB12A A ........................... 123 & 129 RB12B ........................... 123 & 129 RB31/0B ..................................305 RB32/0B ..................................305 RB32B .....................................305 RB32SB ...................................305 RB33/0B ..................................305 RB34/0B ..................................305 RB34B .....................................305 RB36B .....................................305 RB3GA8SX5 ................... 130 & 196 RB41/0B ..................................305 RB42/0B ..................................305 RB42B .....................................305 RB42SB ...................................305 RB43/0B ..................................305 RB44/0B ..................................305 RB44B .....................................305 RB46B .....................................305 RB4GA32X5 ............................. 196 RB51/0B ..................................305 RB52/0B ..................................305 RB52B .....................................305 RB52SB ...................................305 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 399 Section 7 Indexes Part Number Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes RB53/0B ..................................305 RB54/0B ..................................305 RB54B .....................................305 RB56B .....................................305 RB5GA28X10 ........................... 196 RB5GA2TX5 ............................. 196 RB61/0B ..................................305 RB62/0B ..................................305 RB62B .....................................305 RB62SB ...................................305 RB63/0B ..................................305 RB64/0B ..................................305 RB64B .....................................305 RB66B .....................................305 RB6GA4/0X15 .......................... 196 RE31/0B ..................................306 RE32/0B ..................................306 RE32B .....................................306 RE32SB ...................................306 RE33/0B ..................................306 RE34/0B ..................................306 RE34B .....................................306 RE36B .....................................306 RE41/0B ..................................306 RE42/0B ..................................306 RE42B .....................................306 RE42SB ...................................306 RE43/0B ..................................306 RE44/0B ..................................306 RE44B .....................................306 RE46B .....................................306 RE51/0B ..................................306 RE52/0B ..................................306 RE52B .....................................306 RE52SB ...................................306 RE53/0B ..................................306 RE54/0B ..................................306 RE54B .....................................306 RE56B .....................................306 RE61/0B ..................................306 RE62/0B ..................................306 RE62B .....................................306 RE62SB ...................................306 RE63/0B ..................................306 RE64/0B ..................................306 RE64B .....................................306 RE66B .....................................306 RE7L1/0K K ................................ 306 RE7L2/0K K ................................ 306 RE7L2K K ................................... 306 400 Part Number Page g No. RE7L2SK.................................. K 306 RE7L3/0K K ................................ 306 RE7L4/0K K ................................ 306 RE7L4K K ................................... 306 RE7L6K K ................................... 306 RGBH141.519.25A...................... A 66 RGBH141.523.25A...................... A 66 RGBH141.535.25A...................... A 66 RGBH14119.25 ................ 66 & 246 RGBH14123.25 ................ 66 & 246 RGBH14135.25 ................ 66 & 246 RGBHKIT14119.25 ........... 67 & 246 RGBHKIT14123.25 ........... 67 & 246 RGBHKIT14135.25 ........... 67 & 246 RGBV145836A.................. A 68 & 246 RGBV145872A.................. A 68 & 246 RGBVKIT145836A A ............ 68 & 246 RGBVKIT145872A A ............ 68 & 246 RGJ67G1082AKIT..................... T 247 RHBOB64S-10 .......................... 142 RHBOB65S-10 .......................... 142 RMVH1/0-WEB-K...................... K 310 RMVH1-WEB-K K ......................... 310 RMVH2/0-WEB-K...................... K 310 RMVH2-WEB-K K ......................... 310 RMVH4/0-WEB-K...................... K 310 RMVH4-WEB-K K ......................... 310 RMVL1/0-WEB-K K ...................... 311 RMVL1-WEB-K K ......................... 311 RMVL2/0-WEB-K K ...................... 311 RMVL2-WEB-K K ......................... 311 RMVL4/0-WEB-K K ...................... 311 RMVL4-WEB-K K ......................... 311 RMVR1/0-WEB-K K ...................... 311 RMVR1-WEB-K K ......................... 311 RMVR2/0-WEB-K K ...................... 311 RMVR2-WEB-K K ......................... 311 RMVR4/0-WEB-K K ...................... 311 RMVR4-WEB-K K ......................... 311 RO31/0Q ................................. 307 RO32/0Q ................................. 307 RO32B.....................................307 RO32SB ...................................307 RO33/0Q ................................. 307 RO34/0Q ................................. 307 RO34B.....................................307 RO36B.....................................307 RO38SB ...................................129 RO41/0Q ................................. 307 RO42/0Q ................................. 307 Part Number Page g No. RO42B.....................................307 RO42SB ...................................307 RO43/0Q ................................. 307 RO44/0Q ................................. 307 RO44B.....................................307 RO46B.....................................307 RO48SB ...................................129 RO51/0Q ................................. 307 RO52/0Q ................................. 307 RO52B.....................................307 RO52SB ...................................307 RO53/0Q ................................. 307 RO54/0Q ................................. 307 RO54B.....................................307 RO56B.....................................307 RO58SB ...................................129 RO6L1/0B ................................ 307 RO6L2/0B ................................ 307 RO6L2B ...................................307 RO6L2SB ................................. 307 RO6L3/0B ................................ 307 RO6L4/0B ................................ 307 RO6L4B ...................................307 RO6L6B ...................................307 RP31/0B ..................................308 RP32/0B ..................................308 RP32B .....................................308 RP32SB ...................................308 RP33/0B ..................................308 RP34/0B ..................................308 RP34B .....................................308 RP36B .....................................308 RP38SB ...................................129 RP41/0B ..................................308 RP42/0B ..................................308 RP43/0B ..................................308 RP44/0B ..................................308 RP4L2A A ................................... 308 RP4L2SA.................................. A 308 RP4L4A A ................................... 308 RP4L6A A ................................... 308 RP4L8SA.................................. A 129 RP51/0B ..................................308 RP52/0B ..................................308 RP53/0B ..................................308 RP54/0B ..................................308 RP6L1/0B ................................ 308 RP6L2/0B ................................ 308 RP6L3/0B ................................ 308 RP6L4/0B ................................ 308 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.1 Part Number Index Page g No. RPLFLT T .................................... 325 RS31/0P ..................................309 RS32/0P ..................................309 RS32P .....................................309 RS32SP ...................................309 RS33/0P ..................................309 RS34/0P ..................................309 RS34P .....................................309 RS36P .....................................309 RS41/0P ..................................309 RS42/0P ..................................309 RS42P .....................................309 RS42SP ...................................309 RS43/0P ..................................309 RS44/0P ..................................309 RS44P .....................................309 RS46P .....................................309 RS51/0P ..................................309 RS52/0P ..................................309 RS52P .....................................309 RS52SP ...................................309 RS53/0P ..................................309 RS54/0P ..................................309 RS54P .....................................309 RS56P .....................................309 RS61/0P ..................................309 RS62/0P ..................................309 RS62P .....................................309 RS62SP ...................................309 RS63/0P ..................................309 RS64/0P ..................................309 RS64P .....................................309 RS66P .....................................309 RS7L1/0B ................................ 309 RS7L2/0B ................................ 309 RS7L2B ...................................309 RS7L2SB..................................309 RS7L3/0B ................................ 309 RS7L4/0B ................................ 309 RS7L4B ...................................309 RS7L6B ...................................309 RT1/01/0B ............................... 279 RT1/02B ..................................279 RT1/02SB ................................ 279 RT1/04B ..................................279 RT1/06B ..................................279 RT1MM1/0B ............................. 279 RT1MM1MMC ........................... 279 RT1MM2/0B ............................. 279 RT1MM25CMB .......................... 279 Part Number Page g No. RT1MM35CMB .......................... 279 RT1MM3CMB ........................... 279 RT1MM4/0B ............................. 279 RT1MM5CMC ........................... 279 RT1MM75CMC.......................... 279 RT2/01/0B ............................... 279 RT2/02/0B ............................... 279 RT2/02B ..................................279 RT2/02SB ................................ 279 RT2/04B ..................................279 RT2/06B ..................................279 RT22B .....................................279 RT22SB ...................................279 RT24B .....................................279 RT25CM1/0B ............................ 279 RT25CM2/0B ............................ 279 RT25CM25CMB ........................ 279 RT25CM2B ............................... 279 RT25CM3/0B ............................ 279 RT25CM4/0B ............................ 279 RT26B .....................................279 RT2S2SB ................................. 279 RT3/01/0B ............................... 279 RT3/02/0B ............................... 279 RT3/02B ..................................279 RT3/02SB ................................ 279 RT3/03/0B ............................... 279 RT3/04B ..................................279 RT3/06B ..................................279 RT35CM1/0B ............................ 279 RT35CM2/0B ............................ 279 RT35CM25CMB ........................ 279 RT35CM2B ............................... 279 RT35CM3/0B ............................ 279 RT35CM35CMB ........................ 279 RT35CM3CMB .......................... 279 RT35CM4/0B ............................ 279 RT3CM1/0B ............................. 279 RT3CM2/0B ............................. 279 RT3CM25CMB .......................... 279 RT3CM2B................................. 279 RT3CM3/0B ............................. 279 RT3CM3CMB ............................ 279 RT3CM4/0B ............................. 279 RT4/01/0B ............................... 279 RT4/02/0B ............................... 279 RT4/02B ..................................279 RT4/02SB ................................ 279 RT4/03/0B ............................... 279 RT4/04/0B ............................... 279 Part Number Page g No. RT4/04B ..................................279 RT4/06B ..................................279 RT44B .....................................279 RT5CM1/0B ............................. 279 RT5CM2/0B ............................. 279 RT5CM25CMB .......................... 279 RT5CM2B................................. 279 RT5CM35CMB .......................... 279 RT5CM3CMB ............................ 279 RT5CM4/0B ............................. 279 RT5CM5CMB ............................ 279 RT66B .....................................279 RT75CM1/0B ............................ 279 RT75CM2/0B ............................ 279 RT75CM25CMB ........................ 279 RT75CM35CMB ........................ 279 RT75CM3CMB .......................... 279 RT75CM4/0B ............................ 279 RT75CM5CMC .......................... 279 RT75CM75CMC ........................ 279 S110 .........................................21 S15C .........................................21 S3410 .......................................21 S3410SS3 ..................................21 S345C .......................................21 S348 .........................................21 S5810 .......................................21 S5810SS3 ..................................21 S582 .........................................21 S582C .......................................21 S583 .........................................21 S583C .......................................21 S585 .........................................21 S585C .......................................21 S585SS3 ....................................21 S588 .........................................21 S588SS3 ....................................21 SCGC.......................................202 SEGR10WG2/0 ...........................35 SEGR10WG2T T ............................ 35 SEGR10WG4/0 ...........................35 SEGR20WG2/0 ...........................35 SEGR20WG2T T ............................ 35 SEGR20WG4/0 ...........................35 SEGR30WG2/0 ...........................35 SEGR30WG2T T ............................ 35 SEGR30WG4/0 ...........................35 SEGR40WG2/0 ...........................35 SEGR40WG2T T ............................ 35 SEGR40WG4/0 ...........................35 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 401 Section 7 Indexes Part Number Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes SFBC3KIT T .................................. 96 SG001 .....................................212 SG002 .....................................212 SGR20 .......................................85 SGRX............................... 26 & 320 SMGRD58U ................................23 SMGRD58USHGR........................ R 23 SMS0126SHWZ-50 ........... 73 & 146 SOLAR-SS ................................ 213 SRG105024...................... 91 & 245 SRG125024...................... 91 & 245 SRG2016K K ................................. 92 SRG2016KSX............................ 245 SSAA A ............................... 76 & 232 SSAAKIT.......................... T 76 & 232 SSATMSC2 ............................... 168 SSBC12-50............................... 236 SSBC23-50............................... 236 SSBC34-50............................... 236 SSBC45-50............................... 236 SSBC56-50............................... 236 SSBC67-50............................... 236 SSC25/875............................... 231 SSCUEL90141.5EXT.................... T 83 SSCUEL90141.5INT T .................... 83 SSCUEL90141EXT.......................83 SSCUEL90141INT....................... T 83 SSCUEL90142EXT.......................83 SSCUEL90142INT....................... T 83 SSCUPL141 ................................83 SSCUPL141.5 .............................83 SSCUPL142 ................................83 SSCUPLHV141............................84 SSCUPLHV141.5.........................84 SSCUPLHV142 ............................84 SSDCAA................................... A 236 SSDCSO ..................................236 SSGC.75/1-OD ......................... 231 SSGC1.00/1.625-OD ................. 231 SSGC1.625/2.375-OD ............... 231 SSGC2.375/3.5-OD ................... 231 SSS6 .......................................331 SSSC1 .....................................157 SSSC2 .....................................157 SW4S-100 ............................... 143 SW5S-100 ............................... 143 SW6S-100 ............................... 143 SW8S-100 ............................... 143 SXL141....................................314 SXL141.5 ................................. 314 402 Part Number Page g No. SXL141.52B ............................. 314 SXL141.52C ............................. 314 SXL141.52D ............................. 314 SXL1412B ................................ 314 SXL1412C ................................ 314 SXL1412D ................................ 314 SXL1422B ................................ 314 SXL1422C ................................ 314 SXL1422D ................................ 314 SXL181 ....................................314 SXL1812B ................................ 314 SXL1812C ................................ 314 SXL1812D ................................ 314 SXL3161 ..................................314 SXL31612B .............................. 314 SXL31612C .............................. 314 SXL31612D .............................. 314 SXL381.5 ................................. 314 SXL381.52B ............................. 314 SXL381.52C ............................. 314 SXL381.52D ............................. 314 SXL382 ....................................314 SXL3822B ................................ 314 SXL3822C ................................ 314 SXL3822D ................................ 314 TB1BC ........................... 120 & 200 TBCTC .....................................122 TBGC4SCS ..................... 123 & 226 TBGC4SCSSS ................. 123 & 226 TCEP4X3 ................................. 223 TCEP4X4 ................................. 223 TCEP4X4HS ............................. 223 TCLI414DB .................... 118 & 129 TCUBS12 ................................. 180 TCUBS38 ................................. 180 TCUBS58 ................................. 180 TCUBU12I................................ 179 TCUBU38I................................ 179 TCUBU58I................................ 179 TDGRDM ...................................19 TGB1825.5CCS ...........................69 TGBI14210TGB ..........................64 TGBI14210TGBKT T ...................... 65 TGBI14212TGB ..........................64 TGBI14212TGBKT T ...................... 65 TGBI1426TGB ............................64 TGBI1426TGBKT T ........................ 65 TGBI14412TMGB........................62 TGBI14412TMGBKT.................... T 63 TGBI14420TMGB........................62 Part Number Page g No. TGBI14420TMGBKT.................... T 63 TGBI14424TMGB........................62 TGBI14424TMGBKT.................... T 63 TGBIP14210TGB ........................64 TGBIP14212TGB ........................64 TGBIP1426TGB ..........................64 TGBIP14412TMGB ......................62 TGBIP14420TMGB ......................62 TGBIP14424TMGB ......................62 TGP1MCI ...................................96 TOOLBOX ................................ 331 TOOLKIT T ................................. 332 TRCHD ....................................325 TSO ........................................233 TSOC.75/1.75 .......................... 233 TSOC2/2.75 ............................. 233 TSOC3/3.75 ............................. 233 TSOC4/4.75 ............................. 233 TSOC5/5.75 ............................. 233 TSOC6/6.75 ............................. 233 TSOCINS.75/1.75 ..................... 234 TSOCINS2/2.75 ........................ 234 TSOCINS3/3.75 ........................ 234 TSOCINS4/4.75 ........................ 234 TSOCINS5/5.75 ........................ 234 TSOCINS6/6.75 ........................ 234 TSOCSI1.25/1.75 ..................... 235 TSOCSI2/2.75 .......................... 235 TSOCSI3/3.75 .......................... 235 TSOCSI4/4.75 .......................... 235 TSOCSI5/5.75 .......................... 235 TSOCSI6/6.75 .......................... 235 TSOINS ...................................234 TSOM ......................................233 TSOMINS................................. 234 TSOSI .....................................235 U219ATR-12............................. 190 U219ATR-6 .............................. 190 U219BMTR-12.......................... 190 U219BMTR-6 ............................ 190 U219TR-12 .............................. 190 U219TR-6 ................................ 190 UBC61411/410KIT5.................. 247 UBC61411/4KIT5 ..................... 247 UBC61811/410KIT5 .................. 247 UBC61811/4KIT5 ..................... 247 UBC63211/410KIT5 .................. 247 UBC63211/4KIT5 ..................... 247 UBC63811/410KIT5.................. 247 UGKB-5 ...................................241 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.1 Part Number Index Page g No. UGKB-5X ................................. 241 ULTRAFILL .................................36 ULTRAFILL25 .............................36 ULTRAMH1KIT T ......................... 330 ULTRAMH2KIT T ......................... 330 ULTRAWRAP ............................ 330 UMHDKIT T ................................ 330 UMMHDA................................. A 330 UPC.75/1.25 .................. 125 & 134 UPC1.5/2 ....................... 125 & 134 UPC10C ...................................125 UPC12C ...................................125 UPC2.5/3 ....................... 125 & 134 UPC3.5/4 ....................... 125 & 134 UPC5/6 .......................... 125 & 134 UPC8C.....................................125 US115 .....................................323 US150 .....................................323 US200 .....................................323 US25 .......................................323 US250 .....................................323 US300 .....................................323 US32 .......................................323 US400 .....................................323 US45 .......................................323 US500 .....................................323 US600 .....................................323 US65 .......................................323 US750 .....................................323 US90 .......................................323 USCARCHARGER R ...................... 322 USCONTROLLER R ............ 276 & 322 USLEAD15 ............................... 322 USLEAD6 ................................. 322 USSXFLR1................................ 276 USSXFLR2................................ 276 USSXFLR3................................ 276 VA1/0B.......................... 290 & 291 VA1/0V12X30B ......................... 291 VA1/0V2X4B ............................ 291 VA1/0V4X6B ............................ 291 VA1/0V6X10B........................... 291 VA1MMC..................................290 VA2/0B.......................... 290 & 291 VA2/0V12X30B ......................... 291 VA2/0V2X4B ............................ 291 VA2/0V4X6B ............................ 291 VA2/0V6X10B........................... 291 VA25CMB................................. 290 VA2B ........................93, 290 & 291 Part Number Page g No. VA2SB ........................... 290 & 291 VA2SV.5X1B ............................. 291 VA2SV1.5X4B ........................... 291 VA2SV12X30B .......................... 291 VA2SV4X6B.............................. 291 VA2SV6X10B ............................ 291 VA2V1.5X4B............................. 291 VA2V12X30B ............................ 291 VA2V4X6B ............................... 291 VA2V6X10B.............................. 291 VA3/0B .......................... 290 & 291 VA3/0V12X30B ......................... 291 VA3/0V2X4B ............................ 291 VA3/0V4X6B ............................ 291 VA3/0V6X10B........................... 291 VA35CMB................................. 290 VA3CMB ..................................290 VA4/0B .......................... 290 & 291 VA4/0V12X30B ......................... 291 VA4/0V2X4B ............................ 291 VA4/0V4X6B ............................ 291 VA4/0V6X10B........................... 291 VA4B ........................93, 290 & 291 VA4V1.5X4B............................. 291 VA4V12X30B ............................ 291 VA4V4X6B ............................... 291 VA4V6X10B.............................. 291 VA5CMB ..................................290 VA6B ........................93, 290 & 291 VA6BSX ...................................245 VA6V1.25X4B ........................... 291 VA6V12X30B............................ 291 VA6V4X6B ............................... 291 VA6V6X10B.............................. 291 VA75CMC................................. 290 VD1/0B....................................290 VD1/0V1.25X3.5B..................... 292 VD2/0B....................................290 VD2/0V1.25X3.5B.... 137, 292 & 321 VD2/0V2X4B ........... 137, 292 & 321 VD25CMB ................................ 290 VD2B.......................................290 VD2SB .....................................290 VD2SV1.25X4B........ 137, 292 & 321 VD2V1.25X4B .......................... 292 VD3/0B....................................290 VD35CMB ................................ 290 VD3CMB ..................................290 VD4/0B....................................290 VD4/0V1.25X3.5B.... 137, 292 & 321 Part Number Page g No. VD4/0V2X4B ........... 137, 292 & 321 VD4B.......................................290 VD5CMK K .................................. 290 VD6B.......................................290 VG10 .......................................331 VH1/0B....................................293 VH2/0B....................................293 VH25CMB ................................ 293 VH2B.......................................293 VH2SB .....................................293 VH3/0B....................................293 VH4/0B....................................293 VH4B.......................................293 VH6B.......................................293 VHO61SQMX ..............................93 VHO61SQMXSX ........................ 245 VL1/0B ....................................293 VL2/0B ....................................293 VL25CMB ................................. 293 VL2B .......................................293 VL2SB .....................................293 VL3/0B ....................................293 VL35CMB ................................. 293 VL3CMB ...................................293 VL4/0B ....................................293 VL4B .......................................293 VL5CMB ...................................293 VL6B .......................................293 VR1/0B ....................................293 VR2/0B ....................................293 VR25CMB ................................ 293 VR2B.......................................293 VR2SB .....................................293 VR3/0B....................................293 VR35CMB ................................ 293 VR3CMB ..................................293 VR4/0B ....................................293 VR4B.......................................293 VR5CMB ..................................293 VR6B.......................................293 VT1/0K.................................... K 295 VT2/0K.................................... K 295 VT25CMK................................. K 295 VT2B .......................................295 VT2SB .....................................295 VT3/0K.................................... K 295 VT4/0K.................................... K 295 VT4B .......................................295 VT6B .......................................295 VU1/0B....................................295 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 403 Section 7 Indexes Part Number Section 7.1 Part Number Index Part Number Page g No. Section 7 Indexes VU2/0B....................................295 VU25CMK K ................................ 295 VU2B .......................................295 VU2SB.....................................295 VU3/0K.................................... K 295 VU35CMD ................................ 295 VU3CMK K .................................. 295 VU4/0K.................................... K 295 VU4B .......................................295 VU5CMD ..................................295 VU6B .......................................295 VU75CMD ................................ 295 W4B-100 ................................. 145 W4S-100 ................................. 143 W5B-100 ................................. 145 W5S-100 ................................. 143 W6B-100 ................................. 145 W6R-100 ....................... 145 & 192 W6R-50 ......................... 145 & 192 W6S-100 ................................. 143 W8R-100 ....................... 145 & 192 W8R-50 ......................... 145 & 192 W8S-100 ................................. 143 WAVE-SS03 ............................. 213 WAVE-TR01 ............................. 213 WBKT1 ......................................74 WBKT1HD .................................74 WBKT1HDS................................74 WBKT1KIT T ................................. 75 WBKT2 ......................................74 WBKT3 ......................................74 WBKT4 ......................................74 WP1KIT T ................................... 241 WP3KIT................................... T 241 WP5KIT................................... T 241 WRPSLV V .................................. 325 XGP1.75/3.254/0 ...................... 316 XGP2.5/2.54/0 ......................... 316 XGP2.5/2.55CM ........................ 316 XGP3.25/3.254/0 ...................... 316 XGP3.25/3.255CM .................... 316 XGPBSD1/0X24 ........................ 319 XGPBSD2/0X12 ........................ 319 XO1/01/0Q .............................. 280 XO1/02Q ................................. 280 XO1/04Q ................................. 280 XO2/01/0Q .............................. 280 XO2/02/0Q .............................. 280 XO2/02Q ................................. 280 XO22B .....................................280 404 Part Number Page g No. XO24B .....................................280 XO25CM1/0Q ........................... 280 XO25CM2/0Q ........................... 280 XO25CM25CMQ ........................ 280 XO25CM2Q .............................. 280 XO25CM3/0Q ........................... 280 XO25CM4/0Q ........................... 280 XO2S2SB ................................. 280 XO3/01/0Q .............................. 280 XO3/02/0Q .............................. 280 XO3/02Q ................................. 280 XO3/03/0Q .............................. 280 XO35CM1/0Q ........................... 280 XO35CM2/0Q ........................... 280 XO35CM25CMZ ........................ 280 XO35CM2Q .............................. 280 XO35CM3/0Z ........................... 280 XO35CM35CMZ ........................ 280 XO35CM3CMZ .......................... 280 XO35CM4/0Z ........................... 280 XO3CM1/0Q ............................. 280 XO3CM2/0Q ............................. 280 XO3CM25CMZ .......................... 280 XO3CM2Q ................................ 280 XO3CM3/0Q ............................. 280 XO3CM3CMZ ............................ 280 XO3CM4/0Q ............................. 280 XO4/01/0Q .............................. 280 XO4/02/0Q .............................. 280 XO4/02Q ................................. 280 XO4/03/0Q .............................. 280 XO4/04/0Q .............................. 280 XO44B .....................................280 XO5CM1/0Q ............................. 280 XO5CM2/0Z ............................. 280 XO5CM25CMZ .......................... 280 XO5CM2Q ................................ 280 XO5CM3/0Z ............................. 280 XO5CM35CMZ .......................... 280 XO5CM3CMZ ............................ 280 XO5CM4/0Z ............................. 280 XO5CM5CMZ ............................ 280 XO66B .....................................280 XX1/01/0B ............................... 281 XX1/02B ..................................281 XX1/04B ..................................281 XX2/01/0B ............................... 281 XX2/02/0B ............................... 281 XX2/02B ..................................281 XX22B .....................................281 Part Number Page g No. XX24B .....................................281 XX25CM1/0B ............................ 281 XX25CM2/0B ............................ 281 XX25CM25CMB ........................ 281 XX25CM2B ............................... 281 XX25CM3/0B ............................ 281 XX25CM4/0B ............................ 281 XX2S2SB ................................. 281 XX3/01/0B ............................... 281 XX3/02/0B ............................... 281 XX3/02B ..................................281 XX3/03/0B ............................... 281 XX35CM1/0B ............................ 281 XX35CM2/0B ............................ 281 XX35CM25CMB ........................ 281 XX35CM2B ............................... 281 XX35CM3/0B ............................ 281 XX35CM35CMB ........................ 281 XX35CM3CMB .......................... 281 XX35CM4/0B ............................ 281 XX3CM1/0B.............................. 281 XX3CM2/0B.............................. 281 XX3CM25CMB .......................... 281 XX3CM2B................................. 281 XX3CM3/0B.............................. 281 XX3CM3CMB ............................ 281 XX3CM4/0B.............................. 281 XX4/01/0B ............................... 281 XX4/02/0B ............................... 281 XX4/02B ..................................281 XX4/03/0B ............................... 281 XX4/04/0B ............................... 281 XX44B .....................................281 XX5CM1/0B.............................. 281 XX5CM2/0B.............................. 281 XX5CM25CMC .......................... 281 XX5CM2B................................. 281 XX5CM3/0C.............................. 281 XX5CM35CMC .......................... 281 XX5CM3CMC ............................ 281 XX5CM4/0C.............................. 281 XX5CM5CMC ............................ 281 XX66B .....................................281 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.2 Key Word Index Page g No. Abrasive Pad .............................................147 Access Wells (See Ground Access Wells) Adapters Air Terminal - Flexible .................................170 Air Terminal - Standard ...............................169 Air Terminal - Swivel ...................................171 Angle (Stainless Steel) ........................76 & 232 Angle (SS Down Conductor) ........................236 Adapter Sleeves ........................................325 Adhesives M-1 Structural Sealant ................................159 Rubber ......................................................159 Aircraft Ground Receptacle .......................320 Air Terminals Aluminum .................................................164 Copper ......................................................162 Decorative Finial .........................................175 Safety Cable ...............................................166 Safety Tip/STAT.......................................... T 165 Specialty ....................................................167 Tower .......................................................230 Anchors (Expansion) ................................147 Antioxidant Joint Compound ...................148 Arrestors (Lightning Brackets) ......................221 Assemblies Air Terminal................................................168 Equipment Ground Plate .............................318 Fence Clamp ..............................................135 Fence Gate.................................................138 Rebar Grounding .............................. 130 & 196 Thru-Roof/Wall ...........................................190 Bases 1/2 Ridge Saddle ........................................181 Chimney Flue .............................................185 Concealed ..................................................184 Dome .......................................................186 Horizontal .................................................178 Pipe Railing ...............................................182 Ridge Saddle ..............................................181 Standing Seam ..........................................186 Swivel .......................................................180 Universal ...................................................179 Vertical .....................................................180 Bolts (Copper Split) ............................ 119 & 129 Blanket/Carrier (Mold) .............................330 Bonding Conductor ...................................155 Bonding Straps .........................105, 108 & 122 Pipe...........................................................122 Braces (Air Terminal)....................................172 Description p Page g No. Brackets Lightning Arrestor ......................................221 Mounting ....................................................74 Brass Ball Studs ................................26 & 320 Brass Ground Stud ......................................86 Brushes Cable Cleaning ...........................................327 Card Cloth ..................................................327 Mold Cleaning ............................................327 Busbars (See also Ground Bars) Copper Ground .............................................81 Telecom. Equipment Rack Grounding .............66 TGB .............................................................64 TIA-607 Style Telecom. Grounding .................62 TMGB ..........................................................62 Universal Mounting Kit ..................................75 Busbar Chart ..............................................335 Cable (See Conductor) Cable Clips ................................................156 Pre-formed.................................................156 Cable Guards .............................................160 Cable Holders (Adhesive) ............................158 Car Charger (for USCONTROLLER) ...............322 Chemical Ground Rods (See Enhanced Ground Rods) Clamps (See Also Connectors) Band..........................................................236 Banjo .........................................................232 Beam .........................................................232 Bonding .......................................................94 Cable Tray ..................................................122 Computer Room Ground................................96 Conduit Bonding ............................... 123 & 226 Fence Fabric Grounding ...............................136 Flange Bonding ..........................................121 Flat Strap (Copper) .............................15 & 237 Ground Rod .................................................24 Ground Rod & Cable ...................................332 Guy Wire....................................................231 Halo Standofff ............................................. 224 Mold Handle ...............................................328 Pedestal .............................................94 & 245 Pipe Ground (APC Series) ............................203 Pipe Ground (CPC Series) 95,124,129,203 & 245 Rebar & Water Pipe .......................... 123 & 129 Standing Seam ..........................................157 Strap Type Pipe .........................................202 Universal Pipe .................................. 125 & 134 Water Pipe Ground .....................................123 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 405 Section 7 Indexes Description p Section 7.2 Key Word Index Description p Page g No. Section 7 Indexes Coax Ground Kits CGKB & CGKBB...........................................240 Universal ....................................................241 Cold Galvanizing Spray .................. 147 & 326 Compression Tools ......................... 115 & 116 Conductors Aluminum - Class I (LP) ..............................154 Aluminum - Class II (LP) .............................155 Black Insulated Welding ................................16 Bonding ....................................................155 Copper - Class I (LP)...................................152 Copper - Class II (LP) .................................153 Copper Flat Strap .........................................14 Ground ........................................................11 Insulated .............................................12 & 16 Soild Copper.................................................13 Solid Copperweld ..........................................14 Solid Tinned Copper......................................13 Stranded Copper ..........................................12 Tinned Copper Flat Braid Strap .....................15 Conductor Identification/Cable Codes .....333 Connectors/Connections 1 Bolt .............................................. 120 & 198 1 Bolt Parallel ................................... 120 & 200 2 Bolt ........................................................197 2 Bolt Parallel .................................. 120 & 196 4 Bolt ........................................................197 Bi-Metal ....................................................199 Cable to Flat Metal ............................ 121 & 201 Cross Run .................................................198 IBTD - Intersystem Bonding Termination ........77 Parallel Cable .............................................201 Sillcock Ground...........................................202 SRG to SRG ..................................................92 "T" ............................................................197 Thru-Roof Base Plate/Cable .........................193 Thru-Roof Cap & Cable ...............................193 Thru Roof/Wall ..........................................188 Types of Connections (Exothermic) ..............262 Ultraweld & UltraShot (Exothermic) ..............261 Controller (UltraShot) ..................... 276 & 322 Copper-Clad Steel Chart............................334 Couplers Extension Rod ...........................................174 Ground Rod .................................................22 Covers Ground Access Well ......................................44 Plexiglass .....................................................72 Detail Drawings .............................. 353 & 373 406 Description p Page g No. Disks (Used with NUWTube Weld Metal) ........328 Drivers Ground Rod..................................................23 Sectional Mobile ...........................................23 Tie Down Ground Rod ...................................22 Drive Sleeves ..............................................23 Drive Studs .................................................23 Drop-ins (UltraShot) .................................323 Earth Enhancement Material (See Ultrafill) Elbows .........................................................82 Electrodes (See Ground Rods) Electrolytic Ground Rods (See Enhanced Ground Rods) Enclosures (See Ground Boxes) Enhanced Ground Electrodes Enhanced Ground Rods (EGR) ......................29 Ultrafill .........................................................36 Entrance Panel Kits ..................................222 Equipment Ground Plates ........................316 Exothermic Connections (Ultraweld) ......261 Extensions Air Terminal................................................173 Parapet Base ..............................................179 Fasteners Expansion Anchors ....................................147 Nails .........................................................146 Sheet Metal Screws ...................................146 TEKS Screws .............................................147 Thread Forming Screw ................................146 Filters (Low Smoke) ..................................276 Finials - Decorative ...................................175 Franklin Rod (See Air Terminals) Ground Access Wells ..................................40 Ground Access Well Covers ........................45 Ground Bars (See also Busbars) BGB (Bent)...................................................61 Telecommunications....................................246 Custom Design Sheet ....................................53 FAA Style .....................................................71 GBI..............................................................54 GBIA............................................................ A 59 GBIP ............................................................60 GBIT............................................................ T 58 Hole Patterns ...............................................51 Horizontal Rackk .......................................... 246 Styles ..........................................................49 Telco............................................................69 Vertical Rackk .............................................. 246 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.2 Key Word Index Page g No. Ground Boxes (Enclosures) NEMA Type 1 Steel .......................................88 NEMA Type 4 Fiberglass ................................88 Ground Enhancement Material (See Ultrafill) Grounding Equipment Access Wells.................................................40 Boxes (Enclosures) .......................................88 Conductors ..................................................11 Covers for Access Wells .................................45 Fence ........................................................133 Ground Enhancement Material (Ultrafill) ....... 36 Ground Plates ..............................................27 Ground Rod Clamps .....................................24 Ground Rod Drivers ......................................22 Ground Rods (Electrodes)..............................18 Jumpers ..................... 109, 137, 226, 247 & 321 Mobile Ground Stakes ...................................38 Receptacles (Floor Ground/Aircraft)......26 & 320 Sectional Moblie Ground Rod Driver ...............23 Straps ........................................................105 Ground Mesh (Wire) ...........................97 & 130 Ground Rods (Electrodes) Copper Clad Steel .........................................18 Enhanced (EGR) ...........................................29 Galvanized ...................................................20 Mobile Ground Stakes ...................................38 Sectional ......................................................21 Solid Copper.................................................19 Stainless Steel ..............................................20 Tie Down & Plastic Mold ................................19 Ground Rod Size Chart ..............................335 Ground/Bonding Straps ............................108 One Hole Bare Copper Braid ........................107 One Hole Tinned Flat Braid ..........................105 Two Hole Tinned Flat Braid ..........................106 Handle Clamps Chain Support ............................................329 Magnetic Support .......................................329 Mold ..........................................................328 Hardware & Accessories ...........................141 Igniters Flint ...........................................................325 Torch Head ................................................325 Insulators ...........................................73 & 74 Intersystem Bonding Termination (IBTD) .77 Joint Compound (Antioxidant) ................148 Description p Page g No. Jumpers Bonding ........................................... 109 & 110 Door ..........................................................226 Flexible Gate .................................... 137 & 321 One Hole ...................................................109 Two Hole....................................................110 Kits Beam Clamp (SSAA) ...........................76 & 232 Bonding Conductor (One Hole Unit) .............247 Bonding Jumper ............................... 109 & 110 Bonding Strap ............................................107 Bulk Head Entry Panel .................................223 Chain Support ............................................329 Coax Ground ..............................................240 Disk........................................................... k 328 Elbow & Splicers with Kits .............................82 Enhanced Ground Rod (EGR) .........................31 Entrance Panel ...........................................222 Equipment Rack Ground ..............................246 Ground Jumper ..........................................247 Ground Test (Harger) ..................................259 Hold Down .................................................330 Horizontal Rack Ground Bar .................67 & 246 Irrigation Grounding .....................................37 Low Impedance ..................................92 & 245 Magnetic Support .......................................329 Mobile Ground Stake .....................................38 Mold Handle Clamp .....................................330 Mold Hold Down .........................................330 Static Ground ...............................................85 Telecom. Equipment Rack Grndg....................65 TGB Busbar ........................................65 & 246 TIA-607 Style Telecom. Grndg. Busbar ...63 & 65 TMGB Busbar .....................................63 & 246 Toolkits (Ultraweld & UltraShot) ...................332 Universal Busbar Mounting ............................75 Universal Ground ........................................241 Vertical Rack Ground Bar .....................68 & 246 Weather Proofing ........................................241 Layouts Complete Lightning Warning System ............214 Data-Com Grounding & Bonding ..................244 Exterior Grounding (Tower) .........................228 Shelter Interior ...........................................220 Typical Pool Grounding ................................128 Lightning Rod (See Air Terminal) Lightning Warning System .......................212 Low Smoke Filters .....................................276 Low Smoke Molds ......................................276 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 407 Section 7 Indexes Description p Section 7.2 Key Word Index Description p Page g No. Section 7 Indexes Lugs Bonding ....................................................206 Compression - C-Type .................................114 Compression - One Hole..............................112 Compression - Slotted Long Barrel ..... 114 & 237 Compression - Specialized ...........................112 Compression - Two Hole Long Barrel .. 113 & 246 Exothermic (Straight, Offset & Bent) .. 314 & 315 Lay-In (Aluminum) ............................ 118 & 245 Offset Terminal (Copper) ................... 119 & 129 Terminal (Copper).......................................118 Tinned Copper Lay-In ....................... 118 & 129 Mats or Mesh (See Ground Mesh or Safety Mats) Mobile Ground Stakes ................................38 Molds ..........................................................324 Equipment Ground Plate .............................317 Exothermic (Ultraweld & UltraShot) ..............277 Low Smoke ................................................276 Rail ............................................................310 Mold Blanket/Carrierr ................................ 330 Mold Hold Down Hold Down Kit ............................................330 Magnetic For A Molds ..................................330 Mold Sealer ...............................................326 Nails ..........................................................146 Numbering Systems Bonding Jumper .........................................109 Bonding Strap ............................................104 Bonding/Grounding Straps...........................108 Copper Ground Mesh ....................................99 Equipment Ground Plate Assemblies ............319 Fence Clamp Assemblies .............................135 Fence Gate Assemblies................................138 Ground Bar (Harger) .....................................48 Ground Bus ..................................................80 Mold (Exothermic) ......................................275 Personnel Safety Mats .................................101 Signal Reference Grid (SRG) ..........................91 Nuts Silicon Bronze .............................................145 Stainless Steel ............................................144 Tamper Resistant ........................................144 NUWTube Weld Metal ...............................323 Packing Material ............................. 325 & 326 Pipe Bonding Straps .................................122 Pipe Size Chart...........................................334 Pitch Pockets ............................................194 408 Description p Page g No. Plates Bonding ........................................... 121 & 208 Copper Ground .............................................27 Equipment Ground ......................................316 NEC Compliant Copper Ground ......................28 Thru-Roof Base ..........................................193 Rack Isolating Pad ...................................226 Rasp ...........................................................326 Rebar Size Chart ........................................336 Receptacles (Ground) .........................26 & 320 Reinforcing Bar Chart ................................336 Riser Bars (Threaded) ................................192 Risers - Low Impedance .......................92 & 245 Roof Flashing ............................................194 Safety Mats (Personnel) ..............................101 Screws Sheet Metal ...............................................146 Silicon Bronze (Hex Head Cap) ....................145 Stainless Steel (Hex Head Cap) ....................142 Stainless Steel (Slotted Rnd Head Machine) ..142 Tamper Resistant ........................................142 TEKS ........................................................147 Thread Forming ..................................73 & 146 Shelter Grounding Components ..............219 Shots (See Uni-Shots) Signal Referance Grid (SRG) (See Supplementary Bonding Grids) Smokeless Molds & Filters (See Low Smoke) Spade (Mold Cleaning) ............................... 327 Splicers 90° Sandwich ...............................................83 Sandwich .....................................................83 Splice Plates .........................................82 & 84 Standard References IEEE Std 1100 ......................................91 & 94 Military Handbook 419A A ................................90 NEC, Article 250 ........................ 18, 28, 77, 131 NEC Article 680 .................................. 130, 131 NFPA 780 ..... 156, 158, 160, 162, 163, 164, 172, .......................................... 188, 189, 190, 199 UL 467 ............................................. 18, 20, 30 UL 96 ........... 156, 158, 178, 206, 207, 208, 210 Stand-Offs Insulated (TSOINS Series)...........................234 Round Members (TSO Series) ......................233 Snap-Ins (TSOSI Series) .............................235 Stainless Steel Down Conductor ...................236 Strike Termination Device (See Air Terminal) Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Section 7.2 Key Word Index Page g No. Supplementary Bonding Grid ............90 & 245 Bonding (SRG) .............................................93 Round-wire ..................................................94 Swimming Pool Grounding ......................127 Tags "Do Not Disconnect" .....................................76 Network Building Ground ....................76 & 247 Tamper Resistant Bolts ..........................................................142 Fence Fabric Grounding ...............................136 Nut ............................................................144 Pipe Ground (CPC Series) ....................95 & 124 Telecom Lugs (See Lugs) Test Equipment (Ground) ...........................249 Test Wells (See Ground Access Wells) Thru-Roof Accessories .............................192 Thru-Roof/Wall Assemblies .....................190 Thru-Roof/Wall Connectors .....................188 Toolbox .....................................................331 Tools Cable Cutter ...............................................331 Compression Tools ........................... 115 & 116 Megger® Ground Testers ............................255 Pliers .........................................................331 Screwdriver ................................................331 Ultraweld & UltraShot (Exothermic) ..............322 Vise-Grip® ..................................................331 Tower Grounding Components ................227 Ultrafill (Earth Enhancement Material) ...........36 UltraShot/Ultraweld Connection Molds ..277 UltraShot/Ultraweld Connection Types ..262 UltraShot Controller ........................ 276 & 322 UltraShot Drop-ins ....................................323 UltraShot Weld Metal ................................323 Ultraweld/NUWTube Pour & Shoot Process ....................................................273 Ultraweld/UltraShot Drop-In Process ......274 Uni-Shots - NUWTube ..............................312 Uni-Shots - UltraShot ................................313 Washers Neoprene ......................................... 145 & 192 Silicon Bronze Flat ......................................145 Silicon Bronze Lockk ..................................... 145 Stainless Steel Belleville ..............................144 Stainless Steel Dragon Tooth .......................143 Stainless Steel Fender .................................144 Stainless Steel Flat ......................................143 Stainless Steel Lockk .................................... 143 Stainless Steel Star .....................................143 Description p Page g No. Wear Plates ...............................................324 Weld Metal (UltraShot & NUWTube) ............323 Wells (See Ground Access Wells) Wire (See Conductor) Wrap Sleeves ............................................325 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 409 Section 7 Indexes Description p Notes 410 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Notes Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 411 Notes 412 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Notes Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 413 Notes 414 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Notes Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 415 Notes 416 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Notes Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 417 Notes 418 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 Notes Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437 419 Notes 420 Harger Lightning & Grounding • ©2012 Phone 847-548-8700 • Fax 847-548-8755 • U.S. 800-842-7437
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