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94181-Attachment 94181-Attachment 94181-Attachment 662019 Batch6 unilog cesco-content
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2014-07-05
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Across the line Contactors Across the line contactors A9 - AF1650 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage A9 - A110 • Maximum UL/CSA horsepower ratings according to UL508 and CSA22.2 No. 14 • Includes NEMA sizes 00 - 3 • CE mark • Compact space saving design • Standard auxiliary contact configurations: A9 - A40 1 NO or 1 NC A50 - A110 1 NO & 1 NC • Contactor sizes A50 - A110 can be supplied without auxiliaries • Additional auxiliary contact blocks are available • D.C. ratings & D.C. control operation available • Fast, snap-on DIN rail mounting • Double break contact design • Snap-on front mounted accessories include mechanical latch, pneumatic timer, and 1 & 4 pole auxiliary contact blocks • Contactors ensure positive safety between their auxiliary contact blocks. • Easy coil change • Captive terminal screws • NEMA, UL, IEC, CSA, VDE and most other international standards • Touch safe design: All connection terminals are protected against accidental touch • Terminals supplied open for ease of wiring • Operates over an extended voltage range of 85% to 110% of rated control voltage • Screwdriver guide holes • UL File No: E39231 (A9 - A75); (AE9 - AE75); (AL9 - AL40); (AF50 - AF75) • UL File No: E36588 (A95 - A110); (AE95 - AE110); (AF145 - AF750) • CSA File No: LR56745 (A9 - A75); (AE9 - AE75); (AF50 - AF75) • CSA File No: LR19700 (A95 - A110); (AE95 - AE110); (AF145 - AF750) • CSA approved for elevator service Ac ro co ss nt the ac to line 1 rs A145 - AF1650 • Maximum UL/CSA horsepower ratings according to UL508 and CSA22.2 No. 14 • Includes NEMA sizes 4 - 8 • CE mark • 1 NO & 1 NC auxiliary contacts are standard and up to 6 additional auxiliary contacts may be added to provide a total of 8 (4 NO & 4 NC) • Contactors ensure positive safety between their auxiliary contact blocks. • D.C. ratings and D.C. control operation available • Easy maintenance of main contacts and coil inspection • Can be mounted in any position • Terminal lugs sold separately. See page 1.25. • Operates over an extended voltage range of 85% to 110% of rated control voltage • NEMA, UL, IEC, CSA, VDE and most other international standards • UL File No: E36588 (A/AF145 - AF750) • UL File No: E73397 (AF1350 - AF1650) • CSA File No: LR19700 1.1 1SXU000023C0202 1 A9 - A300 General information AC operated, UL rated, 3 phase e lin e th rs ss cto o r ta Ac con Application Control circuit types A-Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC. • A-Line types: AC operated with laminated magnetic circuit. Description of 3 pole and 4 pole contactors A9 - A300 • 3 pole contactors with NO or NC built in auxiliary contact for A9 - A40 contactors; factory assembled auxiliary contacts for A50 - A300 contactors All A-Line contactors can be assembled side by side. The add-on or built-in auxiliary contacts are suitable for low level currents. Contactor types • 4 pole contactors: 4 NO or 2 NO & 2 NC without any auxiliary contacts. (A9 - A75) Quick mounting on DIN rail: EN 50022 and EN 50023 standards: Location of surge suppressors. 35 x 7.5mm for A9 - A40 35 x 15mm for A9 - A75 Clear marking of coil voltages and frequencies. 75mm for A45 - A110 Location of side mounted accessories: on right or left hand side. Factory mounted on left hand side for CAL5 on A50 - A300 Connecting point for control leads in top part of main terminals of A50 - A75 contactors. For A95 & A110 contactors these are additional power connections. Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Terminals in A9 - A110 contactors are delivered in open position with captive screws (screws of unused terminals must be tightened). Stops for attaching front mounted accessories. Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. A9 - A300 Terminal screws: • Posidrive (+,-) No 2 for all A9 - A75 All A9 - A40 contactor terminals as well as A45 - A300 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1. • M8 hex threaded socket screw for A95 - A300 main terminals. Catalog number explanation A9-30-10-84 Frame size Coil voltage (see coil voltage selection chart) Power pole Auxiliary contacts 30 = 3 NO 40 = 4 NO 22 = 2 NO & 2 NC 10 = 01 = 11 = 00 = 22 = 1 NO & 0 NC 0 NO & 1 NC 1 NO & 1 NC No auxiliary provided 2 NO & 2 NC Coil voltage selection chart Cntr Volts Hz type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 60 A 81 83 84 84 34 36 80 42 50 A 81 83 84 For other voltages, see page 1.24. 1.2 1SXU000023C0202 80 86 86 51 53 85 86 55 55 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage A9 - A300 Non-reversing, mechanically interlocked, reversing AC operated, UL rated, 3 phase A26-30-10-84 A110M-30-11-84 Maximum motor Standard UL general UL motor Aux. contacts horsepower ratings purpose switching current current 208V 240V 480V 575/600V NO NC AC1 Ac ro co ss nt the ac to line 1 rs A110R-30-11-84 Non-reversing Catalog number Mechanically interlocked List price Catalog number Reversing List price Catalog number List price UL rated $ 78 A9M-30-10-84 $ 255 A9R-30-10-84 A9M-30-01-84 A9R-30-01-84 21 9 2 2 5 7.5 1 0 0 1 A9-30-10-84 A9-30-01-84 25 11 3 3 7.5 10 1 0 0 1 A12-30-10-84 A12-30-01-84 84 A12M-30-10-84 315 A12R-30-10-84 A12M-30-01-84 A12R-30-01-84 375 30 17 5 5 10 15 1 0 0 1 A16-30-10-84 A16-30-01-84 102 A16M-30-10-84 A16R-30-10-84 345 A16M-30-01-84 A16R-30-01-84 413 40 28 7.5 10 20 25 1 0 0 1 A26-30-10-84 A26-30-01-84 183 A26M-30-10-84 405 A26R-30-10-84 A26M-30-01-84 A26R-30-01-84 480 50 34 10 10 25 30 1 0 0 1 A30-30-10-84 252 A30-30-01-84 A30M-30-10-84 A30M-30-01-84 A30R-30-10-84 548 A30R-30-01-84 623 60 42 10 15 30 40 1 0 0 1 A40-30-10-84 297 A40-30-01-84 A40M-30-10-84 A40R-30-10-84 639 A40M-30-01-84 A40R-30-01-84 750 80 54 15 20 40 50 1 1 A50-30-11-84 330 A50M-30-11-84 713 A50R-30-11-84 810 90 65 20 25 50 60 1 1 A63-30-11-84 372 A63M-30-11-84 870 A63R-30-11-84 1,013 105 80 25 30 60 75 1 1 A75-30-11-84 413 A75M-30-11-84 1,155 A75R-30-11-84 1,298 125 95 30 30 60 75 1 1 A95-30-11-84 450 A95M-30-11-84 1,230 A95R-30-11-84 1,425 140 110 30 40 75 100 1 1 A110-30-11-84 480 A110M-30-11-84 1,365 A110R-30-11-84 1,628 230 130 40 50 100 125 1 1 A145-30-11-84 825 A145M-30-11-84 2,235 A145R-30-11-84 2,250 250 156 50 60 125 150 1 1 A185-30-11-84 1,290 A185M-30-11-84 3,360 A185R-30-11-84 3,375 300 192 60 75 150 200 1 1 A210-30-11-84 1,635 A210M-30-11-84 4,035 A210R-30-11-84 4,050 350 248 75 100 200 250 1 1 A260-30-11-84 1,815 A260M-30-11-84 4,485 A260R-30-11-84 4,500 400 302 100 100 250 300 1 1 A300-30-11-84 1,875 A300M-30-11-84 5,460 A300R-30-11-84 5,475 550 414 125 150 350 400 1 1 650 480 150 200 400 500 1 1 750 602 200 250 500 600 1 1 900 810 250 300 600 700 1 1 1350 960 — 400 800 900 1 1 1650 1080 — 450 900 1000 1 1 $ 315 See Type AF contactors, page 1.9 Coil voltage selection All AC operated catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A75-30-11-80 For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.32 for available combinations. Only side-mounted blocks are allowed to be factory installed. If auxiliary contacts are not required for A50 - A300, subtract $ 40 from list price and change catalog number to “00” instead of “11.” Mechanical interlock Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Coil voltage selection chart Cntr Volts Hz type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 Auxiliary contact blocks • A9 - A16 — mounted on 35mm DIN rail • A26 - A300 — mounted on common baseplate Power wiring is not included. The NC electrical interlock is provided with the mechanical interlock for A9 - A110 contactors. 60 A 81 83 84 84 34 36 80 42 50 A 81 83 84 For other voltages, see page 1.24. 80 86 86 51 53 85 86 55 55 Reversing Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: • A9 - A16 — mounted on 35mm DIN rail • A26 - A300 — mounted on common baseplate The NC electrical interlock is provided with the mechanical interlock for A9 - A110 contactors. Discount schedule AA [OA] - A9 - A110 Discount schedule AEA [OC] - A145 - A300 1.3 1SXU000023C0202 A-Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC. Uc (DC) A1 Uc (DC) A2 A1 B2 - Holding Control circuit types AE types: with laminated magnetic circuit and double-winding coil fed from DC supply via a CDL5 insertion contact mounted on the device. The CDL5 has an NC lagging contact for insertion of the second winding. (See schematic.) CDL5 (AE45 to AE75) CCL5 (AE95 to AE110) A2 NC contact in 4th contactor pole B2 - Holding B1 - Pull-in U Application Varistor 1 AE9 - AE110 General information DC operated, UL rated, 3 phase e lin e th rs ss cto o r ta Ac con A3 B1 - Pull-in A3 AE9 to AE40 AE45 to AE110 Location of surge suppressors. Quick mounting on DIN rail: EN 50022 and EN 50023 standards: Clear marking of coil voltages and frequencies. 35 x 7.5mm for AE9 - AE40 35 x 15mm for AE9 - AE75 Connecting point for control leads in top part of main terminals of AE50 - AE75 contactors. For AE95 & AE110 contactors these are additional power connections. 75mm for AE45 - AE110 Location of side mounted accessories: on right or left hand side. Factory mounted on left hand side for CAL5 on A50 - A300 Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards. • right hand side for CDL5/CCL5 on AE45 - AE110 Location of function marker. Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. Stops for attaching front mounted accessories. Terminal screws: Terminals delivered in open position with captive screws (unused terminal screws must be tightened). AE9 - AE110 • Posidrive (+,-) No° 2 for all AE9 - AE75 • M8 hex threaded socket screw for AE95 & AE110 Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All AE9 - AE40 contactor terminals as well as AE45 - AE110 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1. Catalog number explanation AE9-30-00-81 Frame size Coil voltage (see coil voltage selection chart) Power pole Auxiliary contacts 30 = 3 NO 40 = 4 NO 22 = 2 NO & 2 NC 00 = No auxiliary provided 11 = 1 NO & 1 NC Coil voltage selection chart Hz DC Contr. type 12 24 48 Volts 110 125 220 240 AE 80 81 83 86 87 88 89 For other voltages, see page 1.24. 1.4 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac AE9 - AE110 Non-reversing, mechanically interlocked, reversing DC operated, UL rated, 3 phase AE26-30-11-81 General purpose current AE110M-30-11-81 Maximum motor horsepower ratings Standard Aux. contacts UL motor switching 208V 240V 480V 575/600V NO NC current AC1 21 25 30 40 50 60 80 90 105 125 140 230 250 300 350 400 550 650 750 900 1350 1650 9 11 17 28 34 42 54 65 80 95 110 130 156 192 248 302 414 480 602 810 960 1080 2 3 5 10 10 15 20 25 30 30 40 50 60 75 100 100 150 200 250 300 400 450 5 7.5 10 20 25 30 40 50 60 60 75 100 125 150 200 250 350 400 500 600 800 900 AE110R-30-11-81 Non-reversing UL rated 7.5 10 15 25 30 40 50 60 75 75 100 125 150 200 250 300 400 500 600 700 900 1000 AE9-30-11-81 AE12-30-11-81 AE16-30-11-81 AE26-30-11-81 AE30-30-11-81 AE40-30-11-81 AE50-30-11-81 AE63-30-11-81 AE75-30-11-81 AE95-30-11-81 AE110-30-11-81 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Mechanically interlocked Catalog number 2 3 5 7.5 10 10 15 20 25 30 30 40 50 60 75 100 125 150 200 250 — — Catalog number List price Catalog number List price $ 118 124 142 223 292 337 375 477 518 555 690 AE9M-30-11-81 AE12M-30-11-81 AE16M-30-11-81 AE26M-30-11-81 AE30M-30-11-81 AE40M-30-11-81 AE50M-30-11-81 AE63M-30-11-81 AE75M-30-11-81 AE95M-30-11-81 AE110M-30-11-81 $ 335 395 425 485 628 720 803 1,080 1,365 1,440 1,785 AE9R-30-11-81 AE12R-30-11-81 AE16R-30-11-81 AE26R-30-11-81 AE30R-30-11-81 AE40R-30-11-81 AE50R-30-11-81 AE63R-30-11-81 AE75R-30-11-81 AE95R-30-11-81 AE110R-30-11-81 $ 395 455 493 560 703 830 930 1,208 1,493 1,635 2,048 See AF contactors, page 1.9 Coil voltage selection chart All DC operated catalog numbers include a 24VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Auxiliary contact blocks For additional auxiliary contact blocks, see catalog number explanation on page 1.4. Add $ 20 to list price for each additional auxiliary, and see page 1.32 for available combinations. Mechanical interlock Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: Reversing List price Coil voltage selection Ex.: A 110V coil is required for an AE75 contactor: AE75-30-11-86 ro co ss nt the ac to line 1 rs Hz DC Contr. type 12 24 48 Volts 110 125 220 240 AE 80 81 83 86 87 88 89 For other voltages, see page 1.24. Reversing Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: • AE9 - AE16 — mounted on 35mm DIN rail • AE26 - AE110 — mounted on common baseplate The NC electrical interlock is provided with the mechanical interlock. • AE9 - AE16 — mounted on 35mm DIN rail • AE26 - AE110 — mounted on common baseplate Power wiring is not included. The NC electrical interlock is provided with the mechanical interlock. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule AA [OA] - AE9 - AE110 1.5 1SXU000023C0202 1 AL9 - AL40 General information DC operated, UL rated, 3 phase e lin e th rs ss cto o r ta Ac con Application AL and AL...Z contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC. Control circuit types AL9 - AL40: DC coil with low power consumption of 3W to 3.5W AL9Z - AL16Z: DC coil with low power consumption of 2.4W. Designed to be directly controlled by PLC. Location of surge suppressors. Quick mounting on DIN rail: EN 50022 and EN 50023 standards: Clear marking of coil voltages and frequencies. 35 x 7.5mm for AL9 - AL40 35 x 15mm for AL9 - AL40 Location of side mounted accessories: on right or left hand side. Terminal marking according to IEC 60947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. Stops for attaching front mounted accessories. Terminal screws: Terminals delivered in open position with captive screws (unused terminal screws must be tightened). AL9 - AL40 • Posidrive (+,-) No° 2 for all AL contactors Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All AL9 - AL40 contactor terminals as well as contactor auxiliary contacts and coil terminals ensure IP20 degree of protection according to IEC 60947-1. Catalog number explanation AL9 - 30 - 10 - 81 Frame size Coil voltage (see coil voltage selection chart) Power pole Auxiliary contacts 30 = 3 NO 10 = 1 NO & 0 NC 01 = 0 NO & 1 NC Coil voltage selection Hz Contr. type 12 24 48 110 125 220 240 DC AL 80 81 83 86 87 88 89 15 28 DC Volts AL...Z For other voltages, see page 1.24. 1.6 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac AL9 - AL40, AL9Z - AL16Z Non-reversing, mechanically interlocked, reversing DC operated, UL rated, 3 phase AL9-30-10-81 AL26-30-10-81 ro co ss nt the ac to line 1 rs AL40-30-10-81 AL Contactors — 3W and 3.5W consumption General purpose current Maximum motor Standard Aux. contacts horsepower ratings UL motor switching 208V 240V 480V 575/600V NO NC current AC1 Non-reversing Catalog number Mechanically interlocked List price Catalog number Reversing List price Catalog number List price UL rated AL9M-30-10-81 AL9R-30-10-81 $ 411 AL9M-30-01-81 AL9R-30-01-81 21 9 2 2 5 7.5 1 0 0 1 AL9-30-10-81 AL9-30-01-81 25 11 3 3 7.5 10 1 0 0 1 AL12-30-10-81 AL12-30-01-81 169 AL12M-30-10-81 AL12R-30-10-81 490 AL12M-30-01-81 AL12R-30-01-81 498 30 17 5 5 10 15 1 0 0 1 AL16-30-10-81 AL16-30-01-81 188 AL16M-30-10-81 AL16R-30-10-81 526 AL16M-30-01-81 AL16R-30-01-81 527 40 28 7.5 10 20 25 1 0 0 1 AL26-30-10-81 AL26-30-01-81 238 AL26M-30-10-81 AL26R-30-10-81 606 AL26M-30-01-81 AL26R-30-01-81 643 50 34 10 10 20 30 1 0 0 1 AL30-30-10-81 AL30-30-01-81 326 AL30M-30-10-81 AL30M-30-01-81 AL30R-30-10-81 781 AL30R-30-01-81 826 60 42 10 15 30 40 1 0 0 1 AL40-30-10-81 AL40-30-01-81 376 AL40M-30-10-81 AL40M-30-01-81 892 AL40R-30-10-81 AL40R-30-01-81 912 $ 138 $ 433 ALZ Contactors — 2.4W consumption General purpose current Maximum motor Standard Aux. contacts horsepower ratings UL motor switching 208V 240V 480V 575/600V NO NC current AC1 Non-reversing Catalog number Mechanically interlocked List price Catalog number List price Reversing Catalog number List price UL rated AL9ZM-30-10-15 AL9ZR-30-10-15 $ 319 AL9ZM-30-01-15 AL9ZR-30-01-15 173 AL12ZM-30-10-15 AL12ZR-30-10-15 417 AL12ZM-30-01-15 AL12ZR-30-01-15 477 AL16ZM-30-10-15 AL16ZR-30-10-15 441 AL16ZM-30-01-15 AL16ZR-30-01-15 501 21 9 2 2 5 7.5 1 0 0 1 AL9Z-30-10-15 AL9Z-30-01-15 25 11 3 3 7.5 10 1 0 0 1 AL12Z-30-10-15 AL12Z-30-01-15 30 17 5 5 10 15 1 0 0 1 AL16Z-30-10-15 AL16Z-30-01-15 188 $ 141 $ 429 Coil voltage selection Mechanical interlock All DC operated catalog numbers include a 24VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 48V coil is required for an AL30 contactor: AL30-30-10-83 Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: Auxiliary contact blocks • AL9 & AL16 — mounted on 35mm DIN rail • AL26 & AL40 — mounted on common baseplate For additional auxiliary contact blocks, see catalog number explanation on page 1.6. Add $ 20 to list price for each additional auxiliary, and see page 1.32 for available combinations. Hz Contr. type 12 24 48 110 125 220 240 DC AL 80 81 83 86 87 88 89 15 28 DC Volts AL...Z The NC electrical interlock is provided Reversing Coil voltage selection Power wiring is not included. Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted with line and load terminals. For other voltages, see page 1.24. 1 Only coil voltages available for AL9Z – AL16Z. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule AA [OA] — AL9 - AL40 1.7 1SXU000023C0202 1 AF50 - AF1650 General information AC & DC operated, UL rated, 3 phase e lin e th rs ss cto o r ta Ac con Application Control circuit types A-Line contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC. • AF types: AC/DC operated with laminated magnetic circuit. Contact or types Description of 3 pole contactors AF50 - AF1650 All AF contactors can be assembled side by side. The add-on auxiliary contacts are suitable for low level currents. • 3 pole contactors with 1 NO or 1 NC factory assembled auxiliary contacts for AF50 - AF1650 contactors Quick mounting on DIN rail: EN 50022 and EN 50023 standards: Surge suppressors built in as standard on the printed circuit board. 35 x 15mm for AF50 - AF75 75mm for AF50 - AF110 Clear marking of coil voltages and frequencies. Location of side mounted accessories: on right or left hand side. Factory mounted on left hand side for CAL5 on AF50 - AF1650 A2 A1 Holes for screw mounting (screws not supplied). Distance between holes according to EN 50003. 3 Connecting point for control leads in top part of main terminals of AF50 - AF75 contactors. For AF95 & AF110 contactors these are additional power connections. 5L 2 3L 1 1L Terminal marking according to IEC 947-4-1, EN 50005, EN 50012 and NEMA standards. Location of function marker. Stops for attaching front mounted accessories. UL Terminal screws: Terminals delivered in open position with captive screws (screws of unused terminals must be tightened). • Posidrive (+,-) No 2 for all AF50 – AF75 AF50 - AF1650 Screwdriver guidance for all terminals makes it possible to use motorized screwdrivers. • M8 hex threaded socket screw for AF95 – AF1650 main terminals. All terminals provide protection against accidental direct contact with live parts according to VDE0106 - Part. 100. All AF50- AF110 contactor terminals as well as AF50 - AF1650 contactor auxiliary contact and coil terminals ensure IP20 degree of protection according to IEC 947-1. Catalog number explanation AF50 - 30 - 11 - 70 Frame size Coil voltage (see coil voltage selection chart) Power pole Auxiliary contacts 30 = 3 NO 40 = 4 NO 22 = 2 NO & 2 NC 11 = 1 NO & 1 NC 00 = No auxiliary provided 22 = 2 NO & 2 NC Coil voltage selection – AF50 to AF1650 24 - 60 DC 68 1 20 - 60 DC 72 2 AC/DC VOLTS, 40 - 60 Hz 48 - 130 AC/DC 100 - 250 AC/DC 69 70 3 250 - 500 AC//DC 71 4 1 AF400 – AF750, DC only. 2 AF50 – AF300, DC only. 3 Only option for AF1350 / AF1650. 4 AF400 - AF750 only. 1.8 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac AF50 - AF1650 Non-reversing, mechanically interlocked, reversing AC & DC operated, UL rated, 3 phase AF63-30-11-70 AF95-30-11-70 AF400-30-11-70 ro co ss nt the ac to line 1 rs AF750-30-11-70 3 Pole General UL motor purpose switching Maximum UL Listed current current motor horsepower ratings Standard auxiliary contacts AC1 80 90 105 125 140 230 250 300 350 400 550 650 750 900 1260 1350 1650 2050 54 65 80 95 110 130 156 192 248 302 414 480 602 810 — 960 1080 — 208V 240V 480V 575/600V NO NC 15 20 25 30 30 40 50 60 75 100 125 150 200 250 — — — — 20 25 30 30 40 50 60 75 100 100 150 200 250 300 — 400 450 — 40 50 60 60 75 100 125 150 200 250 350 400 500 600 — 800 900 — 50 60 75 75 100 125 150 200 250 300 400 500 600 700 — 900 1000 — 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Non-reversing Mechanically interlocked Reversing Catalog number List price Catalog number List price Catalog number List price AF50-30-11-70 AF63-30-11-70 AF75-30-11-70 AF95-30-11-70 AF110-30-11-70 AF145-30-11-70 AF185-30-11-70 AF210-30-11-70 AF260-30-11-70 AF300-30-11-70 AF400-30-11-70 AF460-30-11-70 AF580-30-11-70 AF750-30-11-70 AF1250-30-11-70 AF1350-30-11-70 AF1650-30-11-70 AF2050-30-11-70 $ 450 495 535 570 600 1,110 1,635 1,980 2,235 2,385 3,120 4,425 6,900 7,200 8,120 8,490 10,230 12,820 AF50M-30-11-70 AF63M-30-11-70 AF75M-30-11-70 AF95M-30-11-70 AF110M-30-11-70 AF145M-30-11-70 AF185M-30-11-70 AF210M-30-11-70 AF260M-30-11-70 AF300M-30-11-70 AF400M-30-11-70 AF460M-30-11-70 AF580M-30-11-70 AF750M-30-11-70 — — — — $ 953 1,116 1,399 1,470 1,605 2,655 3,870 4,545 5,055 6,030 6,705 13,275 18,375 19,725 — — — — AF50R-30-11-70 AF63R-30-11-70 AF75R-30-11-70 AF95R-30-11-70 AF110R-30-11-70 AF145R-30-11-70 AF185R-30-11-70 AF210R-30-11-70 AF260R-30-11-70 AF300R-30-11-70 AF400R-30-11-70 AF460R-30-11-70 AF580R-30-11-70 AF750R-30-11-70 — — — — $ 1,050 1,259 1,542 1,665 1,868 2,670 3,375 4,560 5,070 6,045 6,720 13,290 18,390 19,740 — — — — Coil voltage selection – wide range AC/DC coils All catalog numbers include a 100-250V AC/DC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 24V coil is required for a AF110 contactor: AF110-30-11-72 Coil voltage selection – AF50 to AF1650 24 - 60 DC 68 1 20 - 60 DC 72 2 AC/DC VOLTS, 40 - 60 Hz 48 - 130 AC/DC 100 - 250 AC/DC 69 70 3 250 - 500 AC//DC 71 4 1 AF400 – AF1250, DC only. 2 AF50 – AF300, DC only. 3 Only option for AF1350 - AF2050. 4 AF400 - AF750 only. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule AA [OA] - AF50 – AF110 Discount schedule AEA [OC] - AF145 - AF2050 1.9 1SXU000023C0202 A/AF/AL9 - A/AF/AL110 Contactors for ring tongue termination AC & DC operated, UL rated, 3 phase e lin e th rs ss cto o r ta Ac con 1 UL UL Motor UL/CSA horsepower ratings Auxiliary contacts general purpose switching current current 240V 480V 575/600V NO NC AC1 AC operated DC operated Catalog number List price Catalog number List price 0 1 0 1 0 1 0 1 0 A93010RT-84 A93001RT-84 A123010RT-84 A123001RT-84 A163010RT-84 A163001RT-84 A263010RT-84 A263001RT-84 A503000RT-84 $ 83 30 17 5 10 15 40 28 10 20 25 80 54 20 40 50 1 0 1 0 1 0 1 0 0 122 172 363 AL93010RT-81 AL93001RT-81 AL123010RT-81 AL123001RT-81 AL163010RT-81 AL163001RT-81 AL263010RT-81 AL263001RT-81 AF503000RT-70 90 65 25 50 60 0 0 A633000RT-84 417 AF633000RT-70 647 105 80 30 60 75 0 0 A753000RT-84 475 AF753000RT-70 687 125 95 30 60 75 0 0 AF95B3011RT-70 927 AF95B3011RT-70 927 140 110 40 75 100 0 0 AF110B3011RT-70 986 AF110B3011RT-70 986 21 9 2 5 7.5 25 11 3 7.5 10 Coil voltage selection – AC coils All AC operated catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the AC coils Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A753000RT-80 90 Hz 60 50 207 211 262 582 Cntr Volts type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 A A 81 83 84 84 34 36 80 42 86 86 51 53 81 83 84 80 85 86 55 For other voltages, see page 1.24. All DC operated catalog numbers include a 24VDC coil. To select other coil voltages, substitute the code from the DC coils Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Coil voltage selection chart – DC coils Hz DC Auxiliary contact blocks 186 Coil voltage selection chart – AC coils Coil voltage selection – DC coils Ex.: A 110V coil is required for an AE75 contactor: AE753000RT-86 $ 152 Contr. 55 Volts type 24 48 110 125 220 240 AE 81 83 86 87 88 89 For other voltages, see page 1.24. For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.32 for available combinations. Only side-mounted blocks are allowed to be factory installed. Auxiliary contact block with ring tongue termination Positioning Maximum number of contact blocks Front mounting 1 block (C4-pole) A/AE9 – A/AE110 1.10 1SXU000023C0202 Contact description Catalog number 2 NO & 2 NC 3 NO & 1 NC 4 NO CA5-22ERT CA5-31ERT CA5-40ERT List price $ 35 Discount schedule AA [OA] – A9 - A110 Discount schedule ABA [OF] – Auxiliary contact blocks Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage A9 – AF1650 Non-reversing, mechanically interlocked, reversing NEMA rated, AC operated, 3 phase A26N1-30-10-84 A145N4-30-11-84 Maximum motor Standard Aux. contacts horsepower ratings NEMA Continuous size current 200V 230V 460/575V NO NC Ac ro co ss nt the ac to line 1 rs AF400N6-30-11-70 Non-reversing Mechanically interlocked Catalog number List price Catalog number Reversing List price Catalog number List price NEMA rated 00 0 1 2 3 4 5 6 7 8 9 18 27 45 90 135 270 540 810 1215 1.5 3 7.5 10 25 40 75 150 — — 1.5 3 7.5 15 30 50 100 200 300 450 2 5 10 25 50 100 200 400 600 900 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 1 1 1 1 1 A9N00-30-10-84 $ 78 A16N0-30-10-84 102 A26N1-30-10-84 183 A50N2-30-11-84 330 A75N3-30-11-84 413 A145N4-30-11-84 825 A260N5-30-11-84 1,815 AF460N6-3011-70 4,425 AF750N7-3011-70 7,200 AF1650N83011-70 10,230 A9N00M-10-84 A16N0M-10-84 A26N1M-10-84 A50N2M-11-84 A75N3M-11-84 A145N4M-11-84 A260N5M-11-84 AF460N6M-11-70 AF750N7M-11-70 — $ 255 345 405 713 1,155 2,235 4,485 13,275 19,725 — A9N00R-10-84 A16N0R-10-84 A26N1R-10-84 A50N2R-11-84 A75N3R-11-84 A145N4R-11-84 A260N5R-11-84 AF460N6R-11-70 AF750N7R-11-70 — $ 315 413 480 810 1,298 2,250 4,500 13,290 19,740 — Coil voltage selection – A contactors Reversing All AC operated catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: Ex.: A 240V coil is required for an A75 contactor: A75N3-30-11-80 • A9 - A16 — mounted on 35mm DIN rail • A26 - A750 — mounted on common baseplate Coil voltage selection – wide range AC/DC coils The NEMA size 6,7 and 8 contactors are provided with a wide range coil voltage. They are shown with the standard 100-250V AC/DC coil. To select other ranges substitute the code from the coil voltage selection chart for the two digits after the last dash in the catalog number. Ex.: A 24V coil is required for the AF460N6 contactor: AF460N6-3011-68 Auxiliary contact blocks For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.32 for available combinations. Mechanical interlock Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: For A9 - A750 contactors the NC electrical interlock is provided with the mechanical interlock. Coil voltage selection – A contactors Hz 60 50 Volts Cntr type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 A A 81 83 84 84 34 36 80 42 86 86 51 53 81 83 84 80 85 86 55 55 For other voltages, see page 1.24. Coil voltage selection – AF460N6 to AF1650N8 AC/DC VOLTS, 40 - 60 HZ 24 - 60 DC 48 - 130 AC/DC 100 - 250 AC/DC 68 1 69 70 3 250-500 AC/DC 71 2 • A9 - A16 — mounted on 35mm DIN rail • A26 - A750 — mounted on common baseplate Power wiring is not included. For A9 - A110 contactors the NC electrical interlock is provided with the mechanical interlock. 1 AF400 – AF750, DC only. 2 AF400 - AF750 only. 3 Only option for AF1650. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule AA [OA] - A9 - A110 Discount schedule AEA [OC] - A145 - AF750 1.11 1SXU000023C0202 AE9 – AF1650, AL9 – AL26 Non-reversing, mechanically interlocked, reversing NEMA rated, DC operated, 3 phase e lin e th rs ss cto o r ta Ac con 1 AE26N1-30-11-81 AF145N4-30-11-68 AF460N6R-11-68 AE & AF Contactors Maximum motor Standard Aux. contacts horsepower ratings NEMA Continuous size current 200V 230V 460/575V NO NC 00 0 1 2 3 4 5 6 7 8 9 18 27 45 90 135 270 540 810 1215 1.5 3 7.5 10 25 40 75 150 — — 1.5 3 7.5 15 30 50 100 200 300 450 Non-reversing 2 5 10 25 50 100 200 400 600 900 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 1 1 1 1 1 Mechanically interlocked Catalog number List price Catalog number Reversing List price Catalog number List price NEMA rated AE9N00-30-11-81 $ 118 AE16N0-30-11-81 142 AE26N1-30-11-81 223 AE50N2-30-11-81 375 AE75N3-30-11-81 518 AF145N4-3011-70 1,110 AF260N5-3011-70 2,235 AF460N6-3011-70 4,425 AF750N7-3011-70 7,200 AF1650N83011-70 10,230 AE9N00M-11-81 AE16N0M-11-81 AE26N1M-11-81 AE50N2M-11-81 AE75N3M-11-81 AF145N4M-11-70 AF260N5M-11-70 AF460N6M-11-70 AF750N7M-11-70 — $ 325 AE9N00R-11-81 425 AE16N0R-11-81 485 AE26N1R-11-81 803 AE50N2R-11-81 1,365 AE75N3R-11-81 2,655 AF145N4R-11-70 5,055 AF260N5R-11-70 13,275 AF460N6R-11-70 19,725 AF750N7R-11-70 — — $ 395 493 560 930 1,493 2,670 5,070 13,290 19,740 — AL Contactors Maximum motor Standard Aux. contacts horsepower ratings NEMA Continuous size current 208V 240V 460/575V NO NC 00 0 1 9 18 27 1.5 3 7.5 1.5 3 7.5 Non-reversing 2 5 10 1 1 1 0 0 0 Mechanically interlocked Catalog number List price Catalog number Reversing List price Catalog number List price NEMA rated AL9N00-30-10-81 AL16N0-30-10-81 AL26N1-30-10-81 $ 155 205 253 AL9N00M-10-81 AL16N0M-10-81 AL26N1M-10-81 $ 319 AL9N00R-10-81 441 AL16N0R-10-81 473 AL26N1R-10-81 $ 379 501 533 Coil voltage selection – AE contactors Reversing All DC operated catalog numbers include a 24VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Reversing contactors are designed for reversing type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: Ex.: A 125V coil is required for an AE75 contactor: AE75N3-30-11-87 • AE9 - AE16 — mounted on 35mm DIN rail • AE26 - AE75 — mounted on common baseplate Coil voltage selection – AF wide range AC/DC coils All catalog numbers include a 100-250V AC/DC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 24V coil is required for a AF145 contactor: AF145N4-30-11-72 Auxiliary contact blocks For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.32 for available combinations. Mechanical interlock Mechanically interlocked contactors are designed for reversing, 2 speed, reduced voltage, etc. type starter applications. The complete assembly consists of two mechanically and electrically interlocked contactors mounted as follows with line and load terminals: For AE9 - AE75 contactors the NC electrical interlock is provided with the mechanical interlock. Coil voltage selection – AF50 to AF1650 24 - 60 DC 68 1 20 - 60 DC 72 2 AC/DC VOLTS, 40 - 60 Hz 48 - 130 AC/DC 100 - 250 AC/DC 250 - 500 AC/DC 69 70 4 71 3 Coil voltage selection – AE & AL contactors Hz DC Contactor type AE, AL Volts 12 – 24 81 48 83 110 86 125 87 220 88 240 89 • AE9 - AE16 — mounted on 35mm DIN rail • AE26 - AE75 — mounted on common baseplate Power wiring is not included. For AE9 - AE75 contactors the NC electrical interlock is provided with the mechanical interlock. 1 AF400 – AF750, DC only. 2 AF50 – AF300, DC only. 1.12 1SXU000023C0202 3 AF400 - AF750 only. 4 Only option for AF1650. Discount schedule AA [OA] - A9 - A110 Discount schedule AEA [OC] - A145 - AF750 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac A9 – A/AE75 , EK110 – EK1000, AL9 – AL26 AC & DC operated, UL rated, 4 pole A9-40-00 A75-40-00 ro co ss nt the ac to line 1 rs EK175C4P-PL 4 Pole – 4 NO power poles UL general purpose current AC operated AC operated DC operated 21 30 40 65 80 105 21 30 40 65 80 105 DC operated Catalog number List price List price $ 120 165 228 360 413 525 AL9-40-00-81 AL16-40-00-81 AL26-40-00-81 AE45-40-00-86 AE50-40-00-86 AE75-40-00-86 $ 141 192 246 420 473 570 EK110C4P-1L 743 EK150C4P-1L 1,013 EK175C4P-1L 1,763 EK210C4P-1L 2,025 EK370C4P-1L 4,650 EK550C4P-1L 6,510 EK1000C4P-1L 9,000 EK110C4P-PL EK150C4P-PL EK175C4P-PL EK210C4P-PL EK370C4P-PL EK550C4P-PL EK1000C4P-PL 953 1,238 1,988 2,280 5,010 7,005 9,700 A9-40-00-84 A16-40-00-84 A26-40-00-84 A45-40-00-84 A50-40-00-84 A75-40-00-84 150 150 200 200 250 250 300 300 400 400 600 600 1000 1 1000 1 Catalog number 4 Pole – 4 NC power poles UL general purpose current AC operated 30 AC operated Catalog number List price $ 165 A16-04-00-84 4 Pole – 2 NO & 2 NC power poles UL general purpose current AC operated AC operated DC operated 21 30 40 65 105 21 21 30 65 105 DC operated Catalog number List price $ 120 165 228 360 525 A9-22-00-84 A16-22-00-84 A26-22-00-84 A45-22-00-84 A75-22-00-84 Catalog number List price AL9-22-00-81 AL16-22-00-81 AL26-22-00-81 AE45-22-00-86 AE75-22-00-86 $ 141 215 278 420 570 Coil voltage selection – A contactors Coil voltage selection Hz Cntr Volts All AC operated catalog numbers include a 120VAC coil. All DC operated catalog numbers include a 110VDC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. 60 A 81 83 84 84 50 A 81 83 84 Ex.: A 240V coil is required for an A75 contactor: A75-30-00-80 For other voltages, see page 1.24. Auxiliary contact blocks Coil voltage selection – EK contactors For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $ 20 to list price for each additional auxiliary, and see page 1.32 for available combinations. Hz Accessories for EK Please consult factory. type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 34 36 80 42 Contr. 80 86 86 51 53 85 86 55 55 Volts type 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 60 EK F 50 EK N 1 J DC EK Y P R G W 1 B Q 2 C Z 3 3 4 M 6 5 T • For other voltages, consult factory. • 24 & 48VAC coils are not available for sizes EK550. For these applications, use an interposing control relay. Coil voltage selection – AE & AL contactors Hz Contr. DC type AE, AL Volts 12 – 24 81 48 83 110 86 125 87 220 88 240 89 For other voltages, see page 1.24. 1 Not UL Listed. IEC value AC1 for 40°C. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule AA [OA] - A9 - A75 Discount schedule AEA [OC] - EK110 - EK550 1.13 1SXU000023C0202 1 e lin e th rs ss cto o r ta Ac con AF45 - AF75 AC & DC operated, UL rated, 4 pole Auxiliary contact blocks For additional auxiliary contact blocks, see catalog number explanation on page 1.8. Add $ 20 to the list price for each additional auxiliary and see page 1.32 for available combinations. If auxiliary contacts are required for AF50 – AF750 contactors, add $ 40 to the list price and change the 8th & 9th digits in the catalog number from "00" to "11". 4 Pole — 4 NO power poles General purpose Auxiliary contacts Catalog number AC1 NO NC 65 80 105 0 0 0 0 0 0 AF45-40-00-70 AF50-40-00-70 AF75-40-00-70 List price $ 385 435 645 4 Pole — 2 NO - 2 NC power poles General purpose Auxiliary contacts AC1 NO 65 105 0 0 Catalog number List price NC 0 0 AF45-22-00-70 AF75-22-00-70 $ 385 645 These contactors (2 NO & 2 NC power poles) can be used for controlling either 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit comprising 2 separate loads with 1 single supply (see diagrams below). When the contactor operates, there is no mechanical overlapping between the NO main poles and NC main poles: Break before Make. These contactors (2 NO & 2 NC power poles) are not suitable for a reversing starter or a wye-delta starter or for controlling a single load from 2 separate supplies. 1 single supply and 2 separate loads 2 separate supplies and 2 separate loads Supply "Main" supply "Back-up" supply A1 1 R3 A2 2 R4 R5 7 A1 R6 8 A2 1 R3 2 R4 R5 7 R6 8 Load Load Load Load Coil voltage selection – wide range AC/DC coils All catalog numbers include a 100-250V AC/DC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 24V coil is required for a AF45 contactor: AF45-22-00-72 Coil voltage selection – AF50 to AF75 AC/DC VOLTS, 40 - 60 HZ 24 - 60 DC 20 - 60 DC 48 - 130 AC/DC 68 1 72 2 69 100 - 250 AC/DC 70 1 AF400 – AF750, DC only. 2 AF50 – AF300, DC only. 1.14 1SXU000023C0202 Discount schedule AA [OA] - AF45 - AF75 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac UA26 – UA110 for 3 phase capacitor switching, 3 phase AC operated UA75-30-00-84 ro co ss nt the ac to line 1 rs UA95-30-00-84 Max kvar switching capacity Standard auxiliary contacts Catalog number List price 240V 480V 575/600V NO NC 12.5 25 30 1 0 UA26-30-10-84 $ 225 16 32 40 1 0 UA30-30-10-84 338 20 40 50 0 1 0 1 UA50-30-00-84 UA50-30-11-84 345 375 27.5 55 70 0 1 0 1 UA75-30-00-84 UA75-30-11-84 450 480 35 70 75 0 1 0 1 UA95-30-00-84 UA95-30-11-84 465 495 40 80 85 0 1 0 1 UA110-30-00-84 UA110-30-11-84 525 570 For 3 phase capacitors carrying out single bank or stepped bank compensation. Max. peak current Î: 100 times the capacitor nominal r.m.s. current at Ue ≤500V or 90 times for Ue>500V Electrical durability: 100,000 operating cycles. Power in kvar Contactor 208V 240V 480V 600V Max amps UA26 UA30 UA50 UA75 UA95 UA110 3.5 7.0 10.5 21.5 25.0 28.5 4.0 8.0 12.5 25.0 29.0 33.0 8.0 16.5 25.0 50.0 58.0 66.0 10.0 20.5 31.0 62.0 72.0 83.0 10 20 30 60 70 80 A145 A185 A210 A260 A300 43 57 66 75 88 50 66 77 87 101 100 133 153 174 203 125 166 192 218 254 120 160 185 210 245 AF400 AF460 AF580 AF750 119 142 178 214 137 164 205 247 274 329 411 495 343 410 514 618 330 396 495 595 Coil voltage selection Coil voltage selection chart All AC operated catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Hz 60 50 Auxiliary contact blocks Cntr Volts type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 A A 81 83 84 84 34 36 80 42 86 86 51 53 81 83 84 80 85 86 55 55 For other voltages, see page 1.24. For additional auxiliary contact blocks, see catalog number explanation on page 1.2. Add $20 to list price for each additional auxiliary, and see page 1.32 for available combinations. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule AA [OA] - UA26 - UA110 1.15 1SXU000023C0202 e lin e h s s t ctor s o 1 cr nta A co Accessories for A/AF/AL & AE contactors Auxiliary contact blocks – Standard Positioning Front mounting (single pole) CAL5-11 CA5-10 Maximum number of contact blocks 4 blocks: A9 – A26 AE9 – AE26 AL9 – AL26 5 blocks: A30, A40, AE30, AE40, AL30, AL40 6 blocks: A45 – A110 AE45 - AE110 AF45 - AF110 Contact Description Catalog number 1 N.O. 1 N.C. CA5-10 CA5-01 1 N.O. Early make 1 N.C. Late break CC5-10 CC5-01 Front mounting 1 block: (4 pole) A9 – A26-40-00 A30 – A110 AE9 – AE110 4 N.O. 3 N.O. & 1 N.C. 2 N.O. & 2 N.C. 4 N.C. 2 N.O./2 N.C.1 CA5-40E CA5-31E CA5-22E CA5-04E CA5-11/11E 1 block: A9 – A40-30-10 AL9 – AL40-30-10 3 N.O. & 1 N.C. 2 N.O. & 2 N.C. 1 N.O. & 3 N.C. 4 N.C. 4 N.O. 2 N.O./2 N.C.1 CA5-31M CA5-22M CA5-13M CA5-04M CA5-40N CA5-11/11M 2 blocks: A9 – A75, AE9-AE45 1 block: AE50 – AE75, AL9 – AL40 1 N.O. & 1 N.C. CAL5-11 1 N.O. & 1 N.C. CAL18-11 Side mounting 1 block: A/AE/AF95 - A/AE/AF110 (2 pole) 2 blocks: A145 – A300, AF145-AF2050 2 blocks: A145 – A300, AF145-AF2050 List price $ 15 30 1 N.O. & 1 N.C. (inside L or R) CAL18-11 1 N.O. & 1 N.C. (outside, L or R) CAL18-11B Auxiliary contact blocks – Front mounting, switching low voltage and low current Positioning Maximum number of contact blocks Contact Description Degree of protection Catalog number List price 4 blocks: A9 – A26 Front mounting AE9 – AE26 (single pole) AL9 – AL26 1 N.O. 1 N.C. 1 N.O. 1 N.C. IP40 IP40 IP40 IP40 CE5-10D0.1 CE5-01D0.1 CE5-10D2 CE5-01D2 $ 38 1 N.O. 1 N.C. 1 N.O. 1 N.C. IP67 IP67 IP67 IP67 CE5-10W0.1 CE5-01W0.1 CE5-10W2 CE5-01W2 42 5 blocks: A30, A40, AE30, AE40, AL30, AL40 6 blocks: A45 – A110 AE45 - AE110 AF45 - AF110 1 Includes 1 N.O. & 1 N.C. overlapping 1.16 1SXU000023C0202 Discount schedule ABA [OF] Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs Accessories Auxiliary contact block technical data CA5/CAL5-11/CAL18-11/CC5 Types Standards Rated insulation voltage Ui according to IEC 947-5-1 according to UL/CSA V V Rated operational voltage Ue ~ V Conventional thermal current Ith A 1-pole CA5, 4-pole CA5 2-pole CAL5-11 and 1-pole CC5 CAL18-11 CAL18-11B IEC 947-5-1 and EN 60947-5-1 690 600 690 690 24 to 690 16 Rated operational current Ie in AC-15 acc. to IEC 947-5-1 24 to 127 V A 6 220 to 240 V A 4 380 to 440 V A 3 500 to 690 V A 2 24 V 48 V 72 V 125 V 250 V A A A A A (delivered in open position. Screws of unused terminals should be tightened). Connecting capacity • Rigid solid 1 or 2 x mm2 in DC-13 acc. to IEC 947-5-1 Connecting terminals 6 2.8 1 0.55 0.3 M 3.5 (+,-) pozidriv 2 screw with cable clamp 1 to 4 1 x mm2 2 x mm2 • Flexible with cable end 0.75 to 2.5 0.75 to 2.5 Mechanical durability Max. switching frequency cycles/h 3600 Electrical durability Max. switching frequency cycles/h See curve below 1200 cycles 10 million, A9 - A75; Rated making capacity Rated breaking capacity Rated short-time withstand current Icw q = 40°C 5 million, A/AF95 - A/AF185; 3 million, A/AF210 - AF750; 0.5 million, AF1350 & AF1650 10 x Ie AC-15 10 x Ie AC-15 A A 1 s 0.1 s 100 140 Min. switching capacity 17 V / 1 mA Short-circuit protection - gG (gl) fuses 24V / 50 mA A 10 Power loss per pole at 6 A W 0.15 IP 20 Degree of protection according to IEC 529, IEC 144, DIN 40 050 and NFC 20-010 Million ops. CAL18 CA5, CAL5 30 30 20 20 10 10 5 Million ops A/AF95...A/AF185 5 A/AF210...AF750 3 2 1 AF1350/AF1650 0.5 2 1 0.5 0.3 0.2 0.1 0.02 CA 5, CAL 5 3 0.3 0.2 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10 Breaking current (A) Electrical durability 0.1 0.02 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10 Breaking current (A) AC-15 according to IEC 947-5-1 making current: 10 x Ie where cos ϕ = 0.7 and Ue breaking current: Ie where cos ϕ = 0.4 and Ue The curves opposite show the electrical durability of the auxiliary contact blocks according to breaking current Ic. These curves have been plotted for resistive and inductive loads up to 690 V, 40 to 60 Hz. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.17 1SXU000023C0202 1 e lin e h s s t ctor s o 1 cr nta A co Accessories Auxiliary contact block technical data CE5 Auxiliary contact blocks for switching low level voltage and current Types CE5-10D0.1 CE5-01D0.1 CE5-10W0.1 CE5-01W0.1 Version 100 mA Standards CE5-10DZ CE5-01DZ CE5-10WZ CE5-01WZ Version 2 A IEC 947-5-1 and EN 60947-5-1 Approvals UL / CSA Rated insulation voltage Ui according to IEC 947-5-1 according to UL/CSA V V 250 125 250 250 Rated operational voltage Ue V 125 250 Rated operational current Ie in AC-15 or AC-14 acc. to IEC 947-5-1 A 0.1 in DC-12 acc. to IEC 947-5-1 24 V A 0.1 60 V A 0.1 110 V A 0.1 220 V A 0.1 2 2 0.5 0.2 0.1 Minimal switching 3 V / 1 mA 17 V / 1 mA Reliability for the minimal switching 10 -8 Connecting terminals M3.5 (+,-) posidriv 2 screw with cable clamp Connecting capacity • Rigid solid • Flexible with cable end Short circuit protection Degree of protection according to IEC529, IEC 144, DIN 40 050, NFC 20-010 1SXU000023C0202 100 mA 10 A IP 20 Mounting Dimensions 1.18 1 ou 2 (1...4) mm2 1 ou 2 (0.75... 2.5) mm2 Front mounting on contactors: A, AE, TAE9...110, AL, AF, GA, N, NE Identical to those of CA5 single pole Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs Accessories for A/AF/AL & AE contactors Pneumatic timers Mounting on A9 – A75 AE9 – AE75 AL9 – AL40 Timing range On delay 0.1 – 40 s On delay 10 – 180 s Off delay 0.1 – 40 s Off delay 10 – 180 s Contacts N.O. N.C. 1 1 1 1 1 1 1 1 Catalog number List price TP40DA TP180DA TP40IA TP180IA $ 108 Interlocks for two horizontally mounted contactors – A9 - A110 TP40DA Feature Mechanical/electrical Mechanical/electrical Mechanical Mounting on A/AE/AL9 – A/AE/AL40 A45 – A110 A/AE/AL9 – A/AE/AL40 Contacts N.O. N.C. – – – 2 2 – Catalog number List price $ 45 45 21 VE5-1 VE5-2 1 VM5-1 Interlocks for two horizontally mounted contactors – A95 - AF1250 contactors VE5-1 Left contactors Feature Mechanical Mechanical Mechanical A95 – A300 A210 – A300 AF400 – AF1250 Right contactors A145 – A300 AF400 – AF460 AF400 – AF1250 Catalog number List price VM300H VM300/460H VM750H $ 110 130 150 Interlocks for two vertically mounted contactors – A95 - AF1250 contactors VM300H LK75-L LK75-F Top contactor Mechanical Mechanical Mechanical A95 – A300 A210 – A300 AF400 – AF1250 Bottom Contactor A145 – A300 AF400 – AF460 AF400 – AF1250 Catalog number List price VM300V VM300/460V VM750V $ 205 250 270 Interlocks for two horizontally mounted contactors – AF1350 - AF2050 contactors Feature LK110 Left contactor Feature Mechanical AF1350 – AF2050 Right Contactor AF1350 – AF2050 Catalog number VM1650H List price $ 655 Auxiliary lead terminals Mounting on Connections Connects from side Connects from top Connects from side A50 – A75 A50 – A75 A95 – A110 Catalog number LK75-L LK75-F LK110 List price $ 15 15 23 1 Use type VE 5-2 for mechanical and electrical interlocking between A30/A40 and A50 - A75 contactors. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule ABA [OF] 1.19 1SXU000023C0202 1 e lin e h s s t ctor s o 1 cr nta A co Accessories for A/AE/AL/AF contactors Terminal lug kits (Set of 3) Wire range ATK185 For contactor 6 – 300 MCM 4 – 400 MCM (2) 4-500 MCM (2) 2/0 – 500 MCM (3) 2/0 – 500 MCM (4) 4/0 – 500 MCM (4) 1/0 – 750 MCM (6) 1/0 – 750 MCM A145 – A185 A210 – A300 A210 – A300 AF400 – AF580 AF580 – AF1250 AF1350 AF1350 – AF2050 AF1350 – AF2050 Contact kits ATK750/3 ZL75 Catalog number For contactors List price $ 45 68 110 150 225 235 335 560 ATK185 ATK300 ATK300/2 ATK580/2 ATK750/3 ATK1350/4 ATK1650/4 ATK1650/6 Catalog number List price 3 Pole A/AE/AF50 A/AE/AF63 A/AE/AF75 A/AE/AF95 A/AE/AF110 ZL50 ZL63 ZL75 ZL95 ZL110 $ 113 135 158 225 255 A/AF145 A/AF185 A/AF210 A/AF260 A/AF300 ZL145 ZL185 ZL210 ZL260 ZL300 300 420 525 855 1,020 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 ZL400 ZL460 ZL580 ZL750 ZL1250 ZL1350 ZL1650 ZL2050 1,716 2,434 3,795 3,960 5,280 4,255 4,890 6,290 4 Pole A/AE45 A/AE50 A/AE75 ZLT45 ZLT50 ZLT75 150 150 210 3 Pole UA50 UA75 UA95 UA110 ZLU50 ZLU75 ZLU95 ZLU110 150 215 306 347 Mechanical latches ZL145 For contactors Catalog number A9 - A75, AE45 - AE75, & AL9 - AL40 List price $ 84 WB75A-∆ ∆ - Coil voltage suffix. Refer to Coil Voltage Selection chart and substitute the desired coil voltage suffix for the ∆. Coil voltage selection chart – mechanical latches for A, AE & AL contactors 50 Hz (AC/DC) 60 Hz (AC) WB75A-04 24 42 48 110 24 – 28 42 – 48 48 – 55 110 – 127 Voltage code 01 02 03 04 50 Hz (DC) 60 Hz (AC) 220 – 230 230 – 240 380 – 415 415 – 440 Voltage code 06 05 07 08 220 – 255 230 – 277 380 – 440 440 – 480 Range: WB75A for contactors A9 – A75, AL9 – AL40, AE45 – AE75 and control relays N and NL. Description: WB75A block: contains a mechanical latching device with electromagnetic impulse unlatching (AC or DC) or manual unlatching. Captive screw type connecting terminals, built-in cable clamps, M 3.5 (=, -) posidrive 1 screw with screwdriver guidance, delivered untightened and protected against accidental direct contact. Operation: After closing, the contactor continues to be held in the closed position by the latching mechanism should the supply voltage fail at the contact coil terminals. Contactor opening can be controlled: • Electrically by an impulse* (AC or DC) on the WB75A block coil. The coil is not designed to permanently energized. • Manually by pressing the pushbutton on the front face of the WB75A block. Mounting: WB75A is clipped onto the front face of the contactor. Identification markers BA5-50 1.20 1SXU000023C0202 Mounting on Coil voltage A/AE/AL/AF9 – A/AE/AL/AF110 Discount schedule ABA [OF] Pack of 50 Catalog number List price BA5-50 $ 15 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs Accessories for A/AE/AL/AF contactors Connection kits for reversing BER... Mounting on 3 pole contactors Catalog number List price A/AE/AL9 – A/AE/AL16 A/AE/AL26 – A/AE/AL40 BER16V BER40V $ 35 49 A/AE/AF50 – A/AE/AF75 A/AE/AF95, A/AE/AF110 A/AF145 – A/AF185 A/AF210 – A/AF300 BEM75-30 BEM110-30 BEM185-30 BEMA300-30 165 180 260 470 AF400 – AF460 AF580 – AF750 BEM460-30 BEM750-30 850 1,200 Application Connections between the main poles of two 3 pole contactors mounted side by side so that they operate as reversing contactors. BEM... A1 A2 1 3 5 1 3 5 2 4 6 2 4 6 A1 A2 BEM circuit diagram A2 Connection kits for phase to phase Mounting on 3 pole contactors A/AE/AF50, A/AE/AF75 A/AE/AF95, A/AE/AF110 A/AF145 – A/AF185 A/AF210 – A/AF300 AF400 – AF460 AF580 – AF750 Catalog number List price BES75-30 BES110-30 BES185-30 BESA300-30 $ 75 90 130 200 BES460-30 BES750-30 425 650 Catalog number List price The connection kit for phase to phase contactors is made up of three phase to phase bus bars. BES... A1 Description The connection kits for reversing contactors are made up of three reversing connections and three phase to phase connections. BER16V – Molded plastic, solid copper bars BER40V – Molded plastic, solid copper bars BEM75 and 110-30 – Insulated, solid copper bars 1 3 5 1 3 5 2 4 6 2 4 6 A1 Connection kits for wye-delta starters Mounting on contactors A2 BES110 connection diagram BED... Line and delta contactor Wye contactor A9 A12 A16 A26 A30 A40 A50 A63 A75 A95 A110 A145 A185 A210 A260/A300 AF400/AF460 AF460 AF580 AF750 A9 A9 A12 A16 A26 A26 A30 A40 A50 A75 A95 A110 A145 A185 A210 A260/A300 AF400 AF400/AF460 AF580 Application Connections between the main poles of a wye-delta starter. BEY... $ 46 BEY16V-2 BEY26-2 76 BEY40-2 76 165 BED50U 180 195 225 250 290 375 500 850 900 1,250 1,450 BED75U BED95U BED110U BED145U BED185U BED210U BED300U BED400U BED460U BED580U BED750U Description The connection kits for wye-delta starters are made up of: • Three line contactor/wye contactor connections – line side. • Three wye contactor/delta contactor connections – load side. • The shorting connection for the “S” contactor. BEY16V-2, BEY26-2, BEY40-2 – Molded plastic, solid copper bars BED50U thru BED750U – Insulated, solid copper bars. The above connection sets allow a mechanical interlock unit to be mounted between the wye and delta contactors if required. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule ABA [OF] 1.21 1SXU000023C0202 1 e lin e h s s t ctor s o 1 cr nta A co Accessories for A/AE/AL/AF contactors Additional terminal blocks Mounting on 3 pole contactors A/AE/AL9 – A/AE/AL16 (set of 2) A/AE/AL26 (set of 2) A/AE/AL30 – A/AE/AL40 A/AE/AF50 – A/AE/AF75 A/AE/AF95 – A/AE/AF110 Wire range 16 – 6 14 – 6 12 – 4 10 – 2 8 – 1 Catalog number LD-16 LD-26 LD-40 LD-75 LD-110 List price $ 20 22 26 28 30 Utilization – The LD series terminal block is designed to increase the connection capacity of the contactor on which it is mounted. The LD 75 and LD110 terminal blocks are mounted in the three independent apertures located above the built-in connectors. Terminal extensions LD110 Mounting on contactors A/AE/AF50 – A/AE/AF75 A/AE/AF95, A/AE/AF110 A/AF145 – A/AF185 A/AF210 – A/AF300 AF400 – AF460 AF580 – AF750 Catalog number List price BEXT-75 LW110 LX185 LX300 $ 15 95 90 140 LX460 LX750 195 225 Application They are designed to increase the width of the contactor terminal pads to allow larger connectors to be mounted. Description Terminal extension sets contain 3 bars. Terminal shrouds – two pieces BEXT-75 LX... For contactor A/AF145 – A/AF185 for flush mount A/AF145 – A/AF185 for extended mount A/AF145 – A/AF185 for shorting bar LY... between A(F)145 / A(F)185 & TA200DU A/AF210 – A/AF300 for flush mount A/AF210 – A/AF300 for extended mount A/AF210 – A/AF300 for shorting bar LY300 AF400 – AF460 for flush mount AF400 – AF460 for extended mount AF580 – AF1250 for flush mount AF580 – AF1250 for extended mount LT185-AC LT185-AL LT185-AY LT300-AC LT300-AL LT300-AY LT460-AC LT460-AL LT750-AC LT750-AL List price $ 10 20 Terminal enlargements LT185-AC Catalog number For contactor A/AF95 – A/AF110 A/AF145 – A/AF185 A/AF210 – A/AF300 AF400 – AF460 AF580 – AF750 AF1250 Catalog number LW110 LW185 LW300 LW460 LW750 LW1250 List price $ 95 120 130 295 355 375 Arc chutes For contactor A/AF145 – A/AF185 A/AF210 – A/AF300 A/AF400 – A/AF460 A/AF580 – A/AF750 AF1350 – AF1650 Catalog number ZW185 ZW300 ZW460 ZW750 ZW1650 List price $ 130 180 190 230 215 LT185-AL LW... 1.22 1SXU000023C0202 Discount schedule ABA [OF] Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs Accessories for A/AE/AF contactors Vertical connection bars between contactor and MCCB – three bars BEA185/S3/S4 MCCB T1 T3 T3 S3, S4 T4 T4 T5 T5 S5 S51 S6 For contactor A/AE/AF50 – A/AE/AF75 A/AE/AF95 – A/AE/AF110 A/AF145 – A/AF185 A/AF145 – A/AF185 A/AF145 - A/AF185 A/AF210 - A/AF300 A/AF210 – A/AF300 A/AF400 - A/AF750 A/AF210 – A/AF300 AF400 – AF460 AF400 – AF750 Catalog number List price BEA75/T1 BEA110/T3 BEA185/T3 BEA185/S3/S4 BEA185/T4 BEA210/T4 BEA300/T5 BEA750/T5 BEA300/S5 BEA400/S5 BEA750/S6 $ 85 95 60 60 70 70 75 115 75 95 115 Vertical connection bars between contactor and MCCB – three bars BEAD185D/S3/S4 MCCB S3, S4 S4 S5 S5 S6 For contactor A/AF145 – A/AF185 A/AF210 – A/AF300 A/AF210 – A/AF300 AF400 – AF460 AF400 – AF750 Catalog number List price BEA185D/S3/S4 BEA210D/S4 BEA300D/S5 BEA400D/S5 BEA750D/S6 $ 70 80 85 105 125 To be used when power take off is needed (IP00) or with other bus bars. (EX: Reversing, IP20) Horizontal connection busbars between contactor and MCCB – three bars BEA185H/S4 MCCB For contactor Catalog number List price S3, S4 S4 S5 A/AF145 – A/AF185 A/AF210 – A/AF300 A/AF210 – A/AF300 BEA185H/S4 BEA210H/S4 BEA300H/S5 $ 150 220 220 S5 S6 S6 AF400 – AF460 AF400 – AF460 AF580 – AF750 BEA400H/S5 BEA460H/S6 BEA750H/S6 435 660 670 Shorting bars, 2 pole LP185 For contactor Catalog number List price A/AF145 – A/AF185 A/AF210 – A/AF300 LP185 LP300 $ 35 50 AF400 – AF460 AF580 – AF750 LP460 LP750 50 50 Shorting bars, 3 pole LY... For contactor Catalog number LF75 List price $ 40 A/AE45 – A/AE/AF75 A/AE/AF95 – A/AE/AF110 A/AE/AF145 – A/AE/AF185 A/AE/AF210 – A/AE/AF300 LY110 LY185 LYA300 40 40 60 AF400 – AF460 AF580 – AF750 LY460 LY750 60 60 1 Not for use with flange handles. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule ABA [OF] 1.23 1SXU000023C0202 1 e lin e h s s t ctor s o 1 cr nta A co Accessories for A/AE/AL/AF contactors Coils & coil voltage codes Coils – AC operated ZA16-81 For contactors Catalog number List price A9 – A16 A26 – A40 A45 – A75 A95 – A110 A145 – A185 A210 – A300 ZA16-∆ ZA40-∆ ZA75-∆ ZA110-∆ ZA185-∆ ZA300-∆ AE9 – AE16 AE26 – AE40 AE45 – AE75 AE95 – AE110 ZAE16-∆ ZAE40-∆ ZAE75-∆ ZAE110-∆ 24 30 57 90 CCL18-01 45 ZAF75-∆ ZAF110-∆ ZAF185-∆ ZAF300-∆ ZAF460-∆ ZAF750-∆ ZAF1650-∆ 120 165 200 240 450 525 920 $ 24 30 57 60 150 180 Coils – DC operated Auxiliary including an insertion contact and a varistor for DC operated contactors AE95 – AE110 Coils – AC/DC operated (coil and printed circuit board except ZAF1650) ZAF1650 AF45 – AF75 AF95, AF110 AF145 – AF185 AF210 – AF300 AF400, AF460 AF580, AF750, AF1250 AF1350, AF2050 (Set of 2 coils only) Printed circuit board – AC/DC operated AF1350 – AF2050 ZP1650 1,620 ∆ – Coil voltage suffix. Refer to Coil Voltage Selection charts below and substitute the desired coil voltage code for the ∆. ZP1650 Coil voltage selection – DC operated for AE contactors Coil voltage selection – AC operated for A9 – A300; UA26 – UA110 VAC (50Hz) VAC (60Hz) 24 26 28 42 48 60 100 110 110 – 115 120 125 – 127 175 190 200 220 – 230 230 – 240 230 – 240 230/400 – 380 – 400 400 – 415 – 440 500 550 660 – 690 24 28 32 42 48 60 100 – 110 110 – 120 115 – 127 140 150 208 220 200 – 220 230 – 240 240 – 260 277 – 230/400 400 – 415 415 – 440 480 500 600 – – Voltage Code 81 16 17 82 83 73 74 2 84 89 3 29 30 34 36 75 2 80 88 42 62 1 63 1 85 86 51 53 55 56 58 VDC 12 24 42 48 50 60 75 110 125 220 240 250 Voltage code AE contactors 80 81 82 83 21 84 85 86 87 88 89 38 Coil voltage selection – AC/DC operated for AF50 – AF2050 VAC & VDC 40-60 Hz 24 – 60 VDC 20 – 60 VDC 48 – 130 VAC/VDC 100 – 250 VAC/VDC 250 – 500 VAC/DC Suffix Code 68 4 72 5 69 70 7 71 6 1 Only for A9 – A16. 2 Not for A145 – A300 3 A145 – A300 at 60 Hz, 115V only 4 AF400 – AF1250, DC only 5 AF45 – AF300 6 AF400 - AF750 only 7 Only option for AF2050 - AF1650 1.24 1SXU000023C0202 Discount schedule ABA [OF] Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs Accessories for EK contactors Coils & coil voltage codes Coils – AC & DC operated AC Coils Contactor size EK110, EK150 EK175, EK210 EK370, EK550 Catalog number DC Coils List price KH210-∆ KH300-∆ KH800-∆ $ 200 240 580 Catalog number List price $ 200 240 580 KH210-∆ KH300-∆ KH800-∆ ∆ – Coil voltage suffix. Refer to the Coil Voltage Selection chart and substitute the desired coil voltage suffix for the ∆. AC and DC operated contactors DO NOT have the same magnet structure. Therefore, DC coils will not fit on an AC magnet structure and vice versa. Coil voltage selection – AC operated for EK110 – EK550 VAC (50Hz) VAC (60Hz) – 24 – 110 – – 220 – 230 – 380 – 400 400 – 415 – 500 – 24 – 48 120 208 240 – 380 440 – 480 – 600 Coil voltage selection – DC operated for EK110 – EK550 Voltage Code VDC Voltage Code F N G 1 B 2 J Z 3 M 4 5 6 24 48 110 125 220 440 Y W P Q R T Consult factory if other voltages are required. Consult factory if other voltages are required. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Discount schedule AB 1.25 1SXU000023C0202 1 e lin e h s s t ctor s o 1 cr nta A co Accessories Surge suppressors for A/AE/AL/EK contactors Surge suppression device RV 5/50 RC 5-1/150 Mounting on AE9 to AE110 AL9 to AL40 A9 to A110; AE9 to AE110 AL9 to AL40 Voltage range Catalog number 12 – 32 VDC 25 – 65 VDC 50 – 90 VDC 77 – 150 VDC 150 – 264 VDC RT5/32 RT5/65 RT5/90 RT5/150 RT5/264 24 – 50 VAC/VDC 50 – 133 VAC/VDC 110 – 250 VAC/VDC 250 – 440 VAC/VDC RV5/50 RV5/133 RV5/250 RV5/440 A9 to A40 24 – 50 VAC 50 – 133 VAC 110 – 250 VAC 250 – 440 VAC RC5-1/50 RC5-1/133 RC5-1/250 RC5-1/440 A45 to A300 24 – 50 VAC 50 – 133 VAC 110 – 250 VAC 250 – 440 VAC RC5-2/50 RC5-2/133 RC5-2/250 RC5-2/440 EK110 to EK210 24 – 48 VAC 110 – 415 VAC RC-EH250/48 RC-EH250/415 EK370 to EK550 48 – 110VAC RC-EH800/110 EK110 to EK550 24 – 125VDC RC-EH800/110 EK370 to EK550 220 – 600VAC RC-EH800/600 List price $ 30 52 Technical data Type RT 5 /... transil diode Varistor 32 65 90 150 264 RV 5/... 50 133 250 440 Control circuit Opening time growth factor Residual overvoltage or clipping voltage Remarks DC DC DC DC DC 2.5 to 3 50 V 100 V 150 V 210 V 390 V Advantages Drawback • • • • AC/DC AC/DC AC/DC AC/DC 1.1 to 1.5 132 V 270 V 480 V 825 V Advantages • High energy absorption; good damping • Unpolarized system Drawback • Clipping as from Uvdr, thus voltage front up to this point Good energy absorption Unpolarized system Simple, reliable system A certain delay on drop out which does not however reduce contactor breaking capacity. RC 5-1/... or RC 5-2/... see table AC Advantages • above RC-EH 300/... 1.2 to 3 2 to 3 x Uc • • Very fast clipping Attenuation of steep fronts and thus of high frequencies No operating delays Varistor + RC RC-EH ... Advantages • 800/110 AC/DC 205 V • 1.1 to 1.5 800/600 AC 1100 V • High energy absorption: good damping Unpolarized system The RC system damps the voltage front under the Uvdr* threshold. *Uvdr = Varistor operating voltage (voltage dependent resistor), tolerance ± 10% 1.26 1SXU000023C0202 Discount schedule ABA [OF] Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs Accessories Surge suppressors for A/AE/AL/EK contactors General information General U (V) The operation of inductive circuits causes overvoltages, in particular on opening of the contactor coil. 1000 T (µs) 0 100 1000 0 100 The electromagnetic energy stored by the coil during contactor closing is restored on opening in the form of surges, the slope and amplitude of which may rise to several kilovolts. A number of drawbacks are observed ranging from interference on the electronic devices to breakdown of insulators and even destruction of certain sensitive components. The graph opposite reproduces the oscillogram showing voltage discharges at the terminals of a 42V/50Hz coil without peak clipping. The coil was switched by 8 series-connected poles of a contactor relay. Following a burst of discharges with a very steep slope a damped oscillation emerges with a peak value of 3500V. Overvoltage factor The overvoltage factor k is defined as the ratio of the maximum overvoltage peak value Ûs to the peak value Ûc of the coil rated control voltage Uc: Ûs max. Ûs max. Ûs max. k = _______ in DC: k = _______ or in AC: k = _______ Ûc Uc Uc√2 3500 For example the following is obtained for the above graph: k = _____ ≈ 60 42 √2 Surge suppressors To guard against the harmful effects of these overvoltages, ABB has developed a range of surge suppressors designed to reduce the k factor defined above and to limit or even completely eliminate the high pre-damping voltage frequencies. Each case is different, but the technical data tolerances and the generous sizing of parts have enabled us to reduce the number of variants. We have chosen the following solutions: transil diodes, varistors and RC blocks. Note: A varistor is a resistor whose value increases to a very large extent when a certain voltage is applied at its terminals. Wiring diagrams Transil diode RC type Varistor (only) Varistor + RC A1 A1 A1 A2 A2 A2 A2 U A1 General technical data The housings and impregnation resins of the surge suppressors are made of flame-resistant materials in accordance with the UL 94 standard. These systems are not polarized, i.e. d.c. operated devices do not have to be connected in a specific direction. • Operating temperature: -20 to +70 °C • Connection to the coil terminals (parallel mounting) – For RT 5, RV 5, RC 5-1 and RC 5-2: clip-on for both fixing and connection. • Mounting: – RT 5, RV 5 and RC 5: clipped onto the top part of the contactor base. This mounting method prevents any projections and change in contactor dimensions. – RC-EH: glued to the top part of the contactor base. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.27 1SXU000023C0202 1 e lin e h s s t ctor s o 1 cr nta A co Accessories Interface relays for A contactors Interface relays Mounting on contactor types Control voltage Uc N, A9 – A110 24 VDC Coil voltages Catalog number 24 – 250V, 50, 60 Hz List price $ 75 RA5-1 NOTE: The interface relays provided for the A contactors can also b e used for UA, UA..., RA and GA types. Application RA 5-1 interface relay for the A 9 – A 110 RA 5-1 interface relays are designed to receive 24 VDC signals delivered by PLC's or other sources with a low output power and restore them with sufficient power to operate the coils of the relevant A9 - A110 contactors or the N control relays. contactors and N control relays • IEC only Description A30-30-10 + RA 5 RA5 interface relays are made up of a miniature electromechanical relay equipped with a N.O. contact and with a low consumption 24 VDC coil. A0 PLC Output Uc 250 VAC – A2 E2 – 24 VDC + E1 + RA 5 The interface relay coil is controlled by the PLC while the N.O. contact ensures switching of the power contactor. Coil switching gives rise to overvoltages which have adverse effects on the electronic devices, insulators and, more generally, on component lifetime. The RA 5-1 is equipped with surge suppressors: RA 5 • on the 24 VDC relay coil via a diode • on the power contactor coil via a varistor. A1 KM1 A2 Furthermore, the RA 5-1 are protected against relay pole reversal by a diode inserted between the E1 and E2 input terminals. Connection The “E1+” and “E2–” input terminals must be connected, according to their polarity, to the PLC output. The RA 5 is equipped with two terminal pads for connection to the A1 and A2 terminals of the contactor coil. This coil is supplied between the A0 and A2 terminals of the RA 5. Mounting • RA5: terminal pads clamped inside the contactor coil terminals. 1.28 1SXU000023C0202 Discount schedule ABA [OF] Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Accessories Interface relay technical data Ac ro co ss nt the ac to line rs General technical data Compliance with standards IEC 60255-5 Rated insulation voltage Ui according to IEC 60947-4-1 V a.c. Permissible ambient temperature: – for free air operation: – at Uc = 24 V d.c. (between E1 and E2) – from 0.85 to 1.1 Uc – for storage 250 °C °C °C -25 ... +70 -25 ... +55 -40 ... +70 m ≤ 3000 Climatic withstand Complies with that of associated contactors Operating altitude Mounting position No limitation Fixing Using the contactor A1 and A2 terminal connecting parts Connecting terminals (delivered in open position) M3.5 (+,-) pozidriv 2 screws with cable clamp Connecting capacity (min. ... max.) – rigid solid – flexible with cable end 1 ... 4 0.75 ... 2.5 2 x mm2 2 x mm2 Tightening torque – recommended – max. Nm Nm Degree of protection according to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 1.00 1.20 Protection against direct contact in acc. with EN 50274 RA5-1 wired and mounted on the associated contactor Working data Surge suppression: – for contactor coil – for interface relay coil Varistor Diode Protection against polarity reversal between terminals E1 and E2 Diode Interface relay operating time ms Closing and drop-out ≤ 10 Total operating time, interface relay + contactor: – between energization and: N.O. contact closing N.C. contact opening ms ms 20 ... 37 17 ... 32 – between de-energization and: N.O. contact opening N.C. contact closing ms ms 17 ... 25 20 ... 28 V d.c. V d.c. 24 19 ... 30 Electrical input data Control voltage (E1and E2 terminals) Uc – rated value – max. range at ambient temperature 20 °C Max. consumption for Uc = 24 V d.c., θ = 20 °C "0" status (relay open) W for Uc or I c V d.c. mA "1" status (relay closed) for Uc V d.c. Max. short supply interruption immunity time ms 0.3 ≤ 2.4 <1 ≥ 19 2 Electrical output data Switching voltage (A 0 and A2 terminals) Electrical durability V a.c. million of operating cycles Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage ≤ 250 2 (600 cycles/h) on A 9 ... A 75 contactors or N... contactor relay 0.5 (600 cycles/h) on A 95 and A 110 contactors 1.29 1SXU000023C0202 1 e lin e h s s t ctor s o 1 cr nta A co Accessories for A contactors TE5S electronic timer for wye-delta starters Electronic timer For contactors A9 – AF750 Rated control voltage Uc V Packing piece 24 AC/DC 110 – 120 AC 220 – 240 AC 380 – 440 AC 1 1 1 1 Unit weight kg Catalog number List price 0.080 0.080 0.080 0.080 TE5S-24 TE5S-120 TE5S-240 TE5S-440 $ 120 Application Utilization When used in wye-delta starters, the TE5S lags the wye connection and provides a lapse of 50 ms before the switchover to the delta connection. TE5S-* Description According to the type of device chosen, the electronic circuit has a 24 VAC/VDC, 110 – 120 VAC or 220 – 230 VAC supply. An output relay with reversing contact ensures high current switching. A two-position switch allows selection of one of the two time delay ranges: 0.8 to 8 s or 6 to 60 s. The 0.1 to 1.0 adjustable knob allows an initial setting without steps within the previously selected range which can then be adjusted using a stopwatch. U 15-16 R 15-18 t1 t2 = 50ms Chart Note: We recommend that you allow for temperature drift for the final adjustment of the time delay setting. Drift: – 0.2% per °C. For example, a setting made at 20 °C will yield a time delay shorter by 7% at 55 °C in an enclosure. ( – 0.2% per °C i.e. – 0.2 x 35 = – 7%). The TE5S, which is not affected by these settings, establishes a fixed “lapse” of 50 ms between the opening of contact 15 – 16 and the closing of contact 15 – 18. It is this time delay that prevents from arc short-circuit during wye to delta switching. 15 A1 Operation t1 18 16 t1+t2 A2 TE 5S Equivalent diagram A1 On energization, the green U indicator light (voltage applied) comes on. Contact 15 – 16 then immediately moves to the closed position. Count-down of the programmed time immediately commences. When the time delay has elapsed, contact 15 – 16 opens and at the same time the 50 ms lapse, t2, begins after which contact 15 – 18 moves to the closed position. The yellow R indicator light comes on. On de-energization, the U and R indicator lights go out and, after the 250 ms resetting time, the device is ready for a new cycle. Mounting 15 Mounts on 35mm DIN rail. TE5S U 0.5 0.1 1.0 0.8 ... 8s t1 6 ... 60s R Star-Delta Timer 16 18 A2 Front face 1.30 1SXU000023C0202 Discount schedule ABA [OF] Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro Accessories co ss nt the ac for A contactors to line 1 TE5S electronic timer for wye-delta starters, technical data rs Technical Data Types TE5S-24 Compliance with standards IEC 60947-5-1, EN 60947-5-1 Rated insulation voltage Ui according to IEC 60947-5-1 V Rated operational voltage Ue according to IEC 60947-5-1 V d.c. V a.c. Conventional free air thermal current Ith A TE5S-120 TE5S-240 TE5S-440 440 24 24 ... 240 – 440 10 Rated operational current Ie acc. to IEC 60947-5-1 AC-15 24-120 V a.c. 220-240 V a.c. 380-440 V a.c. A A A 5 4 – – – 3 DC-13 24 V d.c. – A 4 A 10 Rated supply voltage Uc V d.c. V a.c. Short-circuit protection - gG type fuses 24 24 – Rated frequency limits Hz – Supply voltage range – Overvoltage protection – Load factor % 100 – in d.c. – in a.c. W VA 0.7 1.5 Time delay range (t1) selected by switch s – Average consumption – 110 ... 120 – 220 ... 240 – 380 ... 440 – 3.5 – 6.5 – 12.5 48 ... 63 0.85 ... 1.1 Uc Built-in varistor 0.8 ... 8 and 6 ... 60 – Temperature drift % per °C -0.2 – Mechanical setting accuracy – On-load reiteration accuracy under constant conditions ±15 % of the setting range ±2 % after 1 million operating cycles Minimum time lapse (t2) Min. time lapse after 1 million operating cycles ms ms 50 40 Resetting time (maximum) ms 250 Front panel display: – green indicator light Energization – yellow indicator light Permissible air temperature – for operation – for storage °C °C Vibration withstand acc. to IEC 60068-2-6, EN 60068-2-6 3 g from 10 to 300 Hz in the 3 directions Shock withstand acc. to IEC 60068-2-27, EN 60068-2-27 20 g / 11 ms in directions A and C 15 g / 11 ms in direction B Electrical durability in millions of op. cycles Mechanical durability in millions of op. cycles On-load maximum switching frequency cycles/h -25 ... +60 -40 ... +85 1 5 720 Fixing on mounting rail acc. to IEC/EN 60715 35 x 7.5 or 35 x 15 Connecting terminals (+,-) pozidriv 1 screw Connecting capacity – rigid solid – flexible with cable end 1 or 2 x mm2 1 or 2 x mm2 Tightening torque Degree of protection according to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Nm Terminals Output relay activated 600 1 ... 2.5 0.75 ... 2.5 0.6 ... 0.8 max. IP 20 1.31 1SXU000023C0202 e lin e h s s t ctor s o 1 cr nta A co Positioning Accessories Possible accessory combinations for A contactors Accessories – Front face mounting Top Auxiliary contacts 1 – pole 4 – pole Front face Left side CA5-10 or CA5-01 CA5-40 or CA5-22 or CA5-31 Accessories – Side mounting Pneumatic timers Auxiliary contacts TP – D or TP – I CAL 5-11 CAL18-11 CAL18-11B Electrical or mechanical interlock1 VE5-1 or VM 5-1 VE 5-2 VM300H VM300/460H VM750H Configurations of accessories are different depending on whether front or side mounted. N Contactor relays Accessories – Front mounting Accessories – Side mounting A and AE Contactors Auxiliary contact blocks TP - A Pneumatic Auxiliary contact Blocks Interlock units 1-pole CA5- 4-pole CA5- timer block 2-pole CAL5-11, CAL18-11 Type Main Built-in poles auxiliary contacts A9 – A26 A9 – A26 A9 – A26 A9 – A26 AE9 – AE26 – 3 – 3 – 4 – 2 – 3 AL9 – AL26 AL9 – AL26 0 0 0 2 0 – 1 – 0 – 0 – 0 – 0 0 1 1 0 0 1 0 1 to 4 CA5- 1-pole blocks OR 1 CA5- OR 1 TP - A block + 1 to 2 OR 1 VM/E 5-1 block 4-pole block CAL5-11 blocks + 1 CAL5-11 block – 3 0 – 1 0 – 3 0 – 0 1 1 to 4 CA5- 1-pole blocks 1 CA5- OR 4-pole block – OR OR 1 CAL5-11 block 1 VM/E 5-1 block OR + 1 CAL5-11 block AL9 - AL16 AL9 - AL16 AL26 AL26 – 4 – 2 – 4 – 2 1 to 4 CA5- 1-pole blocks 1 CA5- OR 4-pole block – OR OR 1 CAL5-11 block 1 VM/E 5-1 block OR + 1 CAL5-11 block A9 – A16 A9 – A26 1 VM/E 5-1 block – 3 0 – 2 2 – – – OR + 1 to 2 – 3 0 – 3 2 CAL5-11 blocks + 1 CAL5-11 block A30, A40 A30, A40 AE30, AE40 AE30, AE40 – 3 – 3 – 3 – 3 AE30, AE40 AE30, AE40 – 3 0 – 1 0 – 3 0 – 0 1 1 to 5 CA5- 1-pole blocks A30, A40 – 3 0 – 3 2 1 CA5- 1-pole block A50 – A75 A45 – A75 A45, A75 A95, A110 – 3 – 4 – 2 – 3 1 to 6 CA5- 1 CA5- 4-pole block 1-pole blocks + 2 CA5- 1-pole blocks OR OR 1 TP - A block 1 to 2 1 VE5-2 block + 2 CA5- OR + 1 CAL5-11 block 1-pole blocks + CAL5-11 blocks – 2 CAL18-11 blocks 1 VE5-2 + CAL5-11 A50 – A75 A95, A110 – 3 0 – 2 2 – 3 0 – 2 2 2 CA5- – – 1-pole blocks AE50 – AE75 AE45 – AE75 AE45, AE75 AE95, AE110 – 3 – 4 – 2 – 3 0 0 2 0 – 0 – 0 – 0 – 0 0 0 1 to 6 CA5- 1 CA5- 4-pole block OR 1-pole blocks + 2 CA5- 1-pole blocks OR 0 2 0 1 TP - A block + 2 CA5- 1-pole blocks + – 1 CAL5-11 block 1 CAL5-11 block 1 VE5-2 block OR 1 CAL5-11 block 1 CAL18-11 block A50 – A75 AE50, AE75 A95, A110 AE95, AE110 – 3 – 3 – 3 – 3 0 0 0 0 – 1 – 1 – 1 – 1 1 1 CA5- 4-pole block 1 1 to 6 CA5- + 2 CA5- 1-pole blocks OR OR 1 1-pole blocks 1 1 TP - A block + 2 CA5- 1-pole blocks + – 1 CAL5-11 block 1 VE5-2 block – – 1 CAL18-11 block OR 1 VE5-2 block – – 0 2 0 2 0 0 0 0 0 0 2 0 – 0 – 0 – 0 – 0 – 1 – 0 – 1 – 0 – 0 – 0 – 0 – 0 0 0 0 0 0 1 0 1 0 0 0 2 0 1 to 5 CA5- 1-pole blocks 1 CA5- 4-pole block 1 TP - A block OR OR + 1 to 2 + 1 CA5- 1-pole block + 1 CA5- 1-pole block CAL5-11 blocks 1 CA5- 4-pole block – 1 OR OR OR CAL5-11 block + 1 CA5- 1-pole block – – OR 1 VM/E 5-1 block + 1 CAL5-11 block 1 VM/E 5-1 block OR + 1 CAL5-11 block to 2 OR 1 VM/E 5-1 block + 1CAL5-11 blocks + 1 CAL5-11 block 1 to 2 1 VE5-2 block OR + 1 CAL5-11 block CAL5-11 blocks + A145 – AF2050 – 3 0 – 0 0 – – – 1 to 2 1 CAL18-11 block CAL18-11 blocks + 1 CAL18-11B block OR + 1 to 2 + VM300H or VM300/460H CAL18-11B blocks or VM750H interlock Contactor mounting configurations (standard from factory) Auxiliary contacts are mounted on the contactor in the following order: Left – 1st Right – 2nd Top – 3rd (L to R) 1 In mounting position 5 (see page 1.36), there should be no more than 2 "N.C." front-mounted auxiliary contacts – The CAL 5-11 side-mounted blocks offer additional "N.C." contacts. 2 Whatever the mounting position (see page 1.36), there should be no more than 2 "N.C." front-mounted auxiliary contacts – The CAL 5-11 side-mounted blocks offer additional "N.C." contacts. 1.32 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs Accessories Terminal markings CA/CC/CAL/CCL auxiliary contacts One pole auxiliary contacts (top mounted) -3 -1 NO -4 -2 -4 -2 CA5-01 -3 -1 NC NO NC CA5-10 CE5-10 CE5-01 Legend L.H.S. = Left hand side mounted R.H.S. = Right hand side mounted EM/LB = Early make / Late break -7 -5 NO NC -8 -6 CC5-10 (EM/LB) CC5-01 (EM/LB) Two pole auxiliary contacts 13X 44X 21X 31X 43X 17X / 35X / 48X 36X / 35X 47X 13 NO 84X / CCL5-11 (R. h. s. mounted) (EM/LB) 21 31 NC NC 14 48X / 25X 26X / 72X / CAL5-11B (R. h. s. mounted) NO NC CCL5-11 (L. h. s. mounted) (EM/LB) NO 17X 36X 18X / 47X / 26X NC 62X / CAL5-11B (L. h. s. mounted) 83X / NC 18X 25X / NO 83X 32X CAL5-11 (R. h. s. mounted) 71X 54X / CAL5-11 (L. h. s. mounted) 71X / NC 61X 22X 44X / 61X / NO NO 53X 14X 32X / 53X / 84X 22X / 43X / NC 72X 14X / 31X / NC 62X 21X / NO 54X 13X / 22 32 CAL16-11 A (L. h. s. mounted) 53 61 71 83 35 47 NO NC NC NO NC NO 54 62 72 84 36 48 43 NO 44 CAL16-11 B (R. h. s. mounted) CAL16-11 C (L. h. s. mounted) CAL16-11 D (R. h. s. mounted) CAL16-11E (L & R. h. s. mounted) (EM/LB) Four pole auxiliary contacts (Top mounted) 11 21 31 41 21 31 41 51 51 61 71 81 NC NC NC NC NC NC NC NC NC NC NC NC 12 22 32 42 22 32 42 52 52 62 72 82 CA5-04 E 13 NO 14 21 31 NC NC 22 32 43 NO 44 13 14 21 NC 33 NO 22 34 43 NO 44 13 14 23 NO 24 31 NC NC 22 32 43 NO 53 NO 54 44 21 NC 22 33 NO 43 NO 34 33 NO 34 53 NO 44 54 13 14 54 51 NC 52 53 43 NO 61 71 NC NC 62 72 83 NO 84 63 NO 73 NO 64 83 NO 74 84 CA5-31 N — 44 NO 54 63 NO 73 NO 64 74 83 NO 84 CA5-40 N CA5-40 E NO 53 NO CA5-22 N CA5-31 M CA5-31 E NO 21 CA5-22 M CA5-22 E NO CA5-04 N CA5-04 M 21 35 NC NC 22 36 CA5-11/11 E (EM/LB) 47 NO 48 21 NC 22 33 NO 34 45 NC 57 NO 46 58 CA5-11/11 M (EM/LB) Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.33 1SXU000023C0202 1 e lin e h s s t ctor s o 1 cr nta A co Accessories Terminal markings & positioning for A/UA contactors Standard devices without addition of auxiliary contacts A2 A1 A2 A1 A1 1L1 3L2 5L3 21 1L1 3L2 5L3 13 NC NO NC NO 2T1 4T2 6T3 22 2T1 4T2 6T3 14 A2 R3 R4 2 3L2 4T2 2T1 8 R6 5L3 1L1 3L2 5L3 A2 2T1 4T2 6T3 21 NC 4T2 6T3 NC 22 A9 – A40-30-01 A50 – A110-30-00 UA50 – UA110-30-00 A1 1L1 3L2 5L3 A2 2T1 4T2 6T3 13 NO NO 14 A9 – A40-30-10 A1 1L1 3L2 5L3 A2 2T1 4T2 6T3 A50 – A110-30-00 UA50 – UA110-30-00 7L4 5L3 A1 1 R3 R5 7 A2 2 R4 R6 8 8T4 6T3 A2 A2 A1 1L1 3L2 5L3 7L4 A2 2T1 4T2 6T3 8T4 A9 – A26-40-00 A45 – A75-40-00 A9 – A26-22-00 A45 – A75-22-00 A9 ... A26-40-00 A45 ... A75-40-00 A9 – A26-22-00 A45 – A75-22-00 A1 A2 A1 1L1 7 R5 A2 A2 A9 – A40-30-10 A2 A1 2T1 A2 A9 – A40-30-01 1 3L2 1L1 Standard 3 pole devices with factory mounted auxiliary contacts A2 A1 A1 1L1 3L2 5L3 13 21 NO NC 14 22 31 3L2 1L1 43 13X 43X 21X 31X 22X 32X 32 44 1L1 3L2 5L3 13 NO 21 NC 31 NC 43 NO 6T3 A2 2T1 4T2 6T3 NO 14 NC 22 NC 32 NO 44 A2 A9 – A16-30-22 A50 – A110-30-22 44X 14X 4T2 2T1 A2 A9 – A16-30-22 Combination 22 2 A1 A2 A1 1L1 3L2 5L3 13 31 A1 NC NO 2T1 4T2 6T3 21 A2 5L3 43 3L2 1L1 NO 53 A2 5L3 NO 13X NC 21X NC NC NO NO A1 NC 22X 22 32 44 54 NO 1L1 3L2 5L3 13 NO 21 NC 31 NC 43 NO 53 NO NO 14 NC 22 NC 32 NO 44 NO 54 NO 14X 4T2 2T1 2T1 4T2 6T3 14 6T3 A2 A2 A2 A50 ... A110-30-11 UA50 ... UA110-30-11 A9 – A40-30-32 2T1 4T2 6T3 A9 – A40-30-32 A2 A1 A1 NO NO 21 NC 22 A1 A2 1L1 3L2 5L3 13 + 2NO NO 2T1 4T2 6T3 14 2T1 4T2 6T3 14 A2 = 1L1 3L2 5L3 13 NO NO 21 33 NC NO 22 34 -1 NC -2 = 6- 13 3L2 21 NO NC 6- 14 2T1 22 31 43 44 1L1 3L2 2T1 4T2 6T3 14 2T1 4T2 6T3 14 A2 43X NO NC 21X 4T2 6T3 A2 + A50 – A110-30-22 = 1.34 1SXU000023C0202 31X NC NC 22X 32X NC NO 14X 44X NO 2T1 4T2 -3 NO -4 + A2 = Combination 21 A9 – A40-30-10 + CA5-01 + CA5-10 A2 3L2 -1 NC -2 + A2 A1 7L4 5L3 1L1 3L2 2T1 4T2 6T3 NO 14X NC 22X A1 1L1 3L2 5L3 13 NO 21 NC A2 2T1 4T2 6T3 NO 14 NC 22 6- 13 2- 3- 4- 5NO 6- 14 2- 3- 4- 5- 2T1 4T2 6T3 A2 + CAL5-11 Combination 10 6- 1- 2- 3- 4- 56- 1- 2- 3- 4- 5- 8T4 2T1 A2 6T3 A50 – A75-30-11 = 4T2 6T3 A1 1L1 3L2 5L3 13 NO 21 NC 33 NO A2 2T1 4T2 6T3 NO 14 NC 22 NO 34 Combination 21 A1 1L1 3L2 A2 2T1 NO NC NC 4T2 6T3 14X 22X 32X 5L3 13X 21X 31X 43X NO NC NC NO 7L4 5L3 5L3 = 5- 3NO 1L1 NO 13X 5- NC NO 32 A1 5L3 3- 2- A2 A9 – A40-30-10 + CA5-01 A2 A1 2- NO A1 1L1 A2 13X 21X NO NC A2 A1 1L1 3L2 5L3 13 A2 Combination 11 5L3 Combination 11 2- = A2 1L1 3L2 A50 – A110-30-11 UA50 – UA110-30-11 Other possible contact combinations with auxiliary contacts added by the user 1L1 3L2 5L3 13 A1 + -3 NO -4 NO 44X Combination 22 A1 1L1 3L2 5L3 7L4 13 NO A2 2T1 4T2 6T3 8T4 NO 14 8T4 A2 = A45 – A75-40-00 + CA5-10 Combination 10 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs Accessories Terminal marking and positioning for AE/AL contactors AE Contactors – D.C. operated 1L1 3L2 3L2 1L1 5L3 A2 A1 A2 A1 A2 A1 3L2 1L1 5L3 NC 22X 6T3 2T1 4T2 A2 1L1 3L2 A1 2T1 2T1 4T2 6T3 A3 A3 A3 AE50 – AE75-30-00 2T1 4T2 A2 AE95 – AE110-30-00 AE50 – AE75-30-11 3L2 1L1 A2 A1 A2 R3 1 5L3 1L1 3L2 4T2 6T3 R4 2 8 R6 A3 2T1 4T2 A3 AE45 – AE75-22-00 R6 R4 2 { A1 A2 A3 15 X 8 A1 1L1 3L2 5L3 7L4 A2 2T1 4T2 6T3 8T4 8T4 6T3 A3 AE95 – AE110-30-11 VDC 16 X AE45 – AE75-22-00 C D L 5 NO 14X 2T1 6 T3 Coil wiring 7 R5 R3 1 A2 NC 22X 4 T2 5 L3 U C D L 5 C C L 5 NC 22X 7L4 5L3 NO 13X NC 21X 36 X 2 T1 3 L2 A2 A1 7 R5 NO 14X 6T3 1 L1 AE50 – AE110-30-11 A1 A1 A3 U 13X 21X NO NC 5L3 4T2 6T3 2T1 6T3 A1 A2 35 X NO 14X 4T2 { AE50 – AE110-30-00 C C L 5 C D L 5 NC 21X VDC 5L3 NO 13X C D L 5 5L3 1L1 3L2 A1 AE45 – AE75-40-00 1 L1 2 T1 7 L4 8 T4 Coil wiring AE45 – AE75-40-00 AL Contactors – D.C. operated Standard devices without addition of auxiliary contacts A1 A1 1L1 3L2 5L3 21 1L1 3L2 5L3 13 NC NO NC NO 2T1 4T2 6T3 22 2T1 4T2 6T3 14 A2 A2 AL9 – AL40-30-01 1 A1 R3 R5 A1 1L1 3L2 5L3 A2 2T1 4T2 6T3 AL9 – AL40-30-10 R4 R6 NC 22 A1 1L1 3L2 5L3 A2 2T1 4T2 6T3 13 NO NO 14 AL9 – AL40-30-10 AL9 – AL40-30-01 A1 7 1L1 3L2 5L3 7L4 A1 2 21 NC 8 1 R3 R5 7 A1 2 R4 R6 8 A2 1L1 3L2 5L3 7L4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 A2 A2 AL9 – AL26-22-00 A2 AL9 – AL26-40-00 AL9 – AL26-40-00 AL9 – AL26-22-00 Other possible contact combinations with auxiliary contacts added by the user A1 A1 1L1 3L2 5L3 13 1L1 3L2 5L3 13 NO 21 33 NC NO 22 34 NO = 2- 3- 4- 5- 2- 3- 4- 5- NO NO 2T1 4T2 6T3 14 2T1 4T2 6T3 14 A2 Combination 21 + -1 NC -2 + -3 NO -4 A2 = AL9 – AL40-30-10 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage + CA5-01 + CA5-10 A1 1L1 3L2 5L3 13 NO 21 NC 33 NO A2 2T1 4T2 6T3 NO 14 NC 22 NO 34 Combination 21 1.35 1SXU000023C0202 1 UL & CSA Technical data A/AE9 – A/AE/AF110, AL9 – AL40 AC & DC operated ABB contactor frame size A/AE/AL A/AE/AL 9 12 A/AE/AL 16 A/AE/AL 26 A/AE/AL A/AE/AL 30 40 A/AE/AF 45 A/AE/AF A/AE/AF 50 63 A/AE/AF 75 A/AE/AF 95 A/AE/AF 110 NEMA size 00 — 0 1 1P — — 2 — 3 — — Number of poles 3 OR 4 3 3 OR 4 3 OR 4 3 3 4 3 OR 4 3 3 OR 4 3 3 AC rating information NEMA cont. amp rating NEMA maximum H.P. ratings 115 230 NEMA maximum H.P. ratings 200 230 460/575 thermal current 9 — 18 27 36 — — 45 — 90 — 1 phase VAC 1/3 — 1 2 3 — — 3 — — — VAC 1 — 2 3 5 — — 7.5 — — — 3 phase VAC 1.5 — 3 7.5 — — — 10 — 25 — VAC 1.5 — 3 7.5 — — — 15 — 30 — VAC 2 — 5 10 — — — 25 — 50 — U.L. general purpose current Max. 3 Ph Switching motor loads U.L. maximum H.P. ratings 115 230 U.L. maximum H.P. ratings 200-208 220-240 440-480 550-600 U.L. maximum H.P. ratings 120 240 Lighting — ballast and incandescent Resistive heating applications — — — — — — 40°C A 1 phase VAC VAC 3 phase VAC VAC VAC VAC 21 9 1/2 2 2 2 5 7.5 25 11 3/4 2 3 3 7.5 10 30 17 2HP, 24A 3 5 5 10 15 40 28 2 5 7.5 10 20 25 50 34 3 7.5 10 10 25 30 60 42 3 7.5 10 15 30 40 65 — — — — — — — 80 54 3 7.5 15 20 40 50 90 65 5 10 20 25 50 60 105 80 7.5 15 25 30 60 75 125 95 140 110 7.5 20 10 25 30 30 60 75 30 40 75 100 VDC VDC 600VAC 600VAC 1 2 15 15 1.5 3 15 15 2 3 20 1 20 3 5 35 35 3 7.5 50 50 5 10 60 60 — — 65 65 7.5 15 65 65 10 20 85 85 10 25 105 105 — — 120 — — — — — CSA Elevator ratings 220 – 240VAC 3 phase — — 5 — — 10 — 15 — 20 440 – 480VAC 3 phase — — 10 — — 20 — 30 — 30 550 – 600VAC 3 phase — — 10 — — 20 — 30 — 40 230VAC 1 phase — — 2 — — 5 — 7.5 — 10 20 40 50 10 — — — — Auxiliary contacts NEMA rating AC A600 A600 A600 A600 A600 A600 — A600 A600 A600 AC rated voltage VAC 600 600 600 600 600 600 — 600 600 600 AC thermal rated current A 10 10 10 10 10 10 — 10 10 10 AC maximum volt-ampere making VA 7200 7200 7200 7200 7200 7200 — 7200 7200 7200 AC maximum volt-ampere breaking VA 720 720 720 720 720 720 — 720 720 720 NEMA rating DC P600 P600 P600 P600 P600 P600 — P600 P600 P600 DC rated voltage VDC 600 600 600 600 600 600 — 600 600 600 DC thermal rated current A 5 5 5 5 5 5 — 5 5 5 DC Maximum make-break A 0.2 0.2 0.2 0.2 0.2 0.2 — 0.2 0.2 0.2 A600 600 10 7200 720 P600 600 5 0.2 A600 600 10 7200 720 P600 600 5 0.2 Approximate weight Contactor lbs. 0.7 0.7 0.7 1.01 1.2 2.25 2.25 2.25 2.25 2.25 Starter lbs. 1.04 1.04 1.04 1.35 1.54 3 — 3 3 3 3.5 6 5 7 6-2/0 1 6-2/0 1 Terminal wire range Number of wires per phase AWG 18-10 2 18-10 2 18-10 2 12-8 2 8-4 2 8-4 2 8-1 1 8-1 1 8-1 1 8-1 1 Maximum short circuit ratings MCCB,MCP, Amps/kA 480VAC 50/35 50/35 50/35 100/35 150/65 150/65 — 150/85 250/85 250/85 250/85 250/85 MCCB,MCP, Amps/kA 600VAC 10/35 10/35 10/35 100/35 150/25 150/25 — — — — 250/35 250/35 Fuse,Amps — type/kA 600VAC 30J/200 30J/200 30J/200 60J/200 60J/200 100J/200 — 100J/200 200J/200 200J/200 200J/200 200J/200 Mounting positions Pos. 2 ABB 30° 30° ABB ABB ABB 1 e lin e th rs ss cto o r ta Ac con Pos. 1 ± 30° Pos. 4 Pos. 3 Pos. 5 Pos. 6 (AL unauthorized) ABB 1 30A Ballast 1.36 1SXU000023C0202 Pos. 1 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs UL & CSA Technical data A/AF145 – AF750 AC & DC operated ABB contactor frame size A/AF 145 A/AF 185 A/AF 210 A/AF 260 A/AF 300 AF 400 AF 460 AF 580 AF 750 NEMA size 4 — — 5 — — 6 — 7 Number of poles 3 3 3 3 3 3 3 3 3 AC rating information NEMA maximum H.P. ratings 3 phase 200 VAC 40 — — 75 — — 150 — 230 VAC 50 — — 100 — — 200 — 460/575 V 100 — — 200 — — 400 — — 300 600 U.L. general purpose current Max. 3 Ph switching motor loads U.L. maximum H.P. ratings 115 230 U.L. maximum H.P. ratings 200—208 220—240 440—480 550—600 Lighting – ballast and incandescent 40°C Amps 1 phase VAC VAC 3 phase VAC VAC VAC VAC 600VAC 230 130 10 25 40 50 100 125 200 250 156 15 30 50 60 125 150 — 300 192 — 40 60 75 150 200 300 350 248 — 50 75 100 200 250 — 400 302 550 414 650 480 750 590 900 720 — — 100 100 250 300 400 — — 125 150 350 400 — — — 150 200 400 500 — — — — — 200 250 500 600 — 250 300 600 700 — CSA Elevator ratings 220 – 240VAC 240 – 480VAC 550 - 600VAC 230VAC 3 phase 3 phase 3 phase 1 phase Consult factory Consult factory 40 75 100 — 50 100 125 — 60 125 150 — — — — — — — — — — — — — — — — — Auxiliary contacts NEMA rating AC A600 A600 A600 A600 A600 A600 A600 AC rated voltage VAC 600 600 600 600 600 600 600 AC thermal rated current A 10 10 10 10 10 10 10 AC maximum volt—ampere making VA 7200 7200 7200 7200 7200 7200 7200 AC maximum volt—ampere breaking VA 720 720 720 720 720 720 720 NEMA rating DC P600 P600 P600 P600 P600 P600 P600 DC rated voltage VDC 600 600 600 600 600 600 600 DC thermal rated current A 5 5 5 5 5 5 5 DC Maximum make—break A 0.2 0.2 0.2 0.2 0.2 0.2 0.2 A600 600 10 7200 720 P600 600 5 0.2 A600 600 10 7200 720 P600 600 5 0.2 Approximate weight Contactor lbs. 7.1 7.1 13 13 13 26 26 Starter lbs. 9.11 9.11 17.67 17.67 17.67 35 35 33 45 33 45 Terminal wire range Number of wires per phase AWG 6-250MCM 1 6-250MCM 1 4-400MCM 1 4-400MCM 1 4-500MCM 2 250-500MCM 2 250-500MCM 2 Maximum short circuit ratings MCCB,MCP,amps/kA 480VAC 400/85 400/85 800/85 800/85 800/85 800/80 800/80 MCCB,MCP,amps/kA 600VAC 400/35 400/35 800/35 800/35 800/35 800/42 800/42 Fuse, amps—Type/kA 600VAC 400J/200 400J/200 600J/200 600J/200 600J/200 1000L/80 1000L/80 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 2/0-500MCM 2/0-500MCM 2 3 1200/42 — 1200L/80 1200/42 — 1200L/80 1.37 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con UL & CSA Technical data AF1350 – AF1650 AC & DC operated ABB contactor frame size AF 1350 AF 1650 NEMA size — 8 Number of poles 3 3 AC rating information NEMA maximum H.P. ratings 3 phase 200 VAC — — 230 VAC — 450 460/575 V — 900 U.L. general purpose current Max. 3 Ph switching motor loads U.L. maximum H.P. ratings 115 230 U.L. maximum H.P. ratings 200—208 220—240 440—480 550—600 40°C Amps 1 phase VAC VAC 3 phase VAC VAC VAC VAC 1350 960 — — — 400 800 900 1650 1080 — — — 450 900 1000 Auxiliary contacts NEMA rating AC A600 A600 AC rated voltage VAC 600 600 AC thermal rated current A 10 10 AC maximum volt—ampere making VA 7200 7200 AC maximum volt—ampere breaking VA 720 720 NEMA rating DC P600 P600 DC rated voltage VDC 600 600 DC thermal rated current A 5 5 DC Maximum make—break A 0.2 0.2 Approximate weight Contactor lbs. 75 75 Starter lbs. — — Terminal wire range Number of wires per phase AWG 1/0-750 MCM 1/0-750 MCM 4 6 Maximum short circuit ratings MCCB,MCP,amps/kA 480VAC 2000/42 2000/42 MCCB,MCP,amps/kA 600VAC — — Fuse, amps—Type/kA 600VAC 1600L/82 2000L/82 1.38 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs UL/CSA & IEC Technical data A/AE9 – A/AE/AF/TAE110 Contactor types: A..., AE... AF..., TAE... Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp. Standards Air temperature close to contactor – fitted with thermal O/L relay – without thermal O/L relay – for storage 9 – V V Operating altitude m 26 – 30 – 40 – 45 45 50 50 63 63 75 75 95 95 110 110 8 Climatic withstand 68-2-30 16 – 1000 600 kV °C °C °C 12 – Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 see "Conditions for use" page 1.50, for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 (55 max. for TAE... contactors) -60 to +80 -40 to +70 acc. to IEC 60068-2-30 and 60068-2-11 - UTE C 63-100 specification II acc. to IEC < 3000 Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.50) 1/2 sinusoidal shock for 11 ms: no change in contact position Shock direction Making position Breaking position A 20 g 20 g C1 B1 10 g 5 g 1 B2 15 g 2 15 g 2 A B1 A B2 C1 20 g 20 g C2 20 g 20 g C2 Not valid for DIN-rail mounting 1 3 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22. 2 10 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.39 1SXU000023C0202 1 e lin e th rs ss cto o r ta Ac con 1 UL/CSA & IEC Technical data A/AF145 – AF1650 A/AF145 – AF750 Contactor types: A... 145 185 210 260 300 – – – – AF... 145 185 210 260 300 400 460 580 750 Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA V 1000 V600 Rated impulse withstand voltage Uimp. Standards kV 8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 Air temperature close to contactor – fitted with thermal O/L relay – without thermal O/L relay – for storage °C °C °C see "Conditions for use" page 1.51 , for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 -40 to +70 Climatic withstand Operating altitude m acc. to IEC 60068-2-30 Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.51) 1/2 sinusoidal shock for 30 ms: no change in contact position 5 g in all directions (A, B1, B2, C1, C2) A ABB C1 B1 A < 3000 B2 C2 AF1350 – AF1650 Contactor types: AF... 1350 1650 Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp. Standards 1000 V 600 kV 8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 see "Conditions for use" page 1.51 , for control voltage limits and authorized mounting positions °C-25 to +55 °C-40 to +70 °C-40 to +70 acc. to IEC 60068-2-30 Operating altitude m Air temperature close to contactor – fitted with thermal O/L relay – without thermal O/L relay – for storage Climatic withstand < 3000 Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (See page 1.51) 1/2 sinusoidal shock for 30 ms: no change in contact position 5 g in all directions (A, B1, B2, C1, C2) C1 A ABB A B1 B2 C2 1.40 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data A/AE9 – GAE75 DC circuit switching General The arc switching on d.c. is more difficult than on a.c. • For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. • For information, typical time constant values are quoted hereafter: non-inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). • The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. • All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). a.c. operated contactors a.c. / d.c. operated (electronic coil interface) d.c. operated contactors A9 – AE9 A12 – AE12 A16 – AE16 A26 – AE26 A30 – AE30 A40 – AE40 A45 AF45 AE45 A50 AF50 AE50 A63 AF63 AE63 A75 AF75 AE75 GA75 – GAE75 Utilization category DC-1, L/R < 1 ms ≤ 72 V 110 V 220 V 440 V 600 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A A 25 10 – – – 25 25 10 25 25 25 25 25 25 10 27 15 – – – 27 27 15 27 27 27 27 27 27 15 30 20 – – – 30 30 20 30 30 30 30 30 30 20 45 – – – – 45 45 – 45 45 45 45 45 45 – 55 – – – – 55 55 – 55 55 55 – – – – 60 – – – – 60 60 – 60 60 60 – – – – 70 – – – – 70 70 – 70 70 70 70 70 70 – 100 – – – – 100 100 – 100 100 100 100 100 100 – 110 – – – – 110 110 – 110 110 110 – – – – 120 – – – – 120 120 – 120 120 120 120 120 120 – 120 120 120 100 75 – – – – – – – – – – tilization category DC-3, L/R < 2 ms U ≤ 72 V 110 V 220 V 440 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A 25 6 – – 25 25 6 25 25 25 25 25 25 6 27 7 – – 27 27 7 27 27 27 27 27 27 7 30 8 – – 30 30 8 30 30 30 30 30 30 8 45 – – – 45 45 – 45 45 45 45 45 45 – 55 – – – 55 55 – 55 55 55 – – – – 60 – – – 60 60 – 60 60 60 – – – – 70 – – – 70 70 – 70 70 70 70 70 70 – 100 – – – 100 100 – 100 100 100 100 100 100 – 110 – – – 110 110 – 110 110 110 – – – – 120 – – – 120 120 – 120 120 120 120 120 120 – 120 120 100 85 – – – – – – – – – – Utilization category DC-5, L/R < 7.5 ms ≤ 72 V 110 V 220 V 440 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A 9 4 – – 25 10 4 25 25 9 25 25 10 4 12 4 – – 27 15 4 27 27 12 27 27 15 4 16 4 – – 30 20 4 30 30 16 30 30 20 4 25 – – – 45 30 – 45 45 25 45 45 30 – 30 – – – 55 45 – 55 55 30 – – – – 40 – – – 60 50 – 60 60 40 – – – – 50 – – – 70 70 – 70 70 50 70 70 70 – 50 – – – 100 80 – 100 100 50 100 100 70 – 63 – – – 110 90 – 110 110 63 – – – – 75 – – – 120 100 – 120 120 75 120 120 100 – 85 85 85 35 – – – – – – – – – – Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.41 1SXU000023C0202 1 e lin e th rs ss cto o r ta Ac con 1 IEC Technical data A/AF/AE95 – AF750 DC circuit switching Technical Data • The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as defined in the IEC 60947-4-1 publication, the operating voltage Ue and the pole coupling details. See page 1.81. Ampere values quoted in the tables below are valid for a -25 … +70 °C temperature close to the contactors, as long as the AC-1 Ampere values (see pages 1.45 146) for the corresponding ambient temperature are not exceeded. • Max. switching frequency: 300 ops/h. • For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 … 2000 A). The selection table for AE 50 ... AE 110 contactors can be used for the TAE 50 ... TAE 110 types. a.c. operated contactors a.c. / d.c. operated (electronic coil interface) d.c. operated contactors A95 AF95 AE95 A110 AF110 AE110 A145 AF145 – A185 AF185 – A210 AF210 – A260 AF260 – A300 AF300 – – AF400 – – AF460 – – AF580 – – AF750 – Utilization category DC-1, L/R < 1 ms <110 V A – – – – – – – 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A – – – – – – – 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A 145 160 250 275 350 400 450 600 700 800 1050 440 V A – – – – – – – 600 700 800 1050 600 V A – – – – – – – 600 700 800 1050 Utilization category DC-3, L/R ≤ 2.5 ms <110 V A – – – – – – – 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A – – – – – – – 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A 145 160 250 275 350 400 450 600 700 800 1050 440 V A – – – – – – – 600 700 800 1050 600 V A – – – – – – – 600 700 800 1050 Utilization category DC-5, L/R ≤ 15 ms <110 V A – – – – – – – 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A – – – – – – – 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A 145 160 250 275 350 400 450 600 700 800 1050 440 V A – – – – – – – 600 700 800 1050 600 V A – – – – – – – 600 700 800 1050 1.42 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data AL9 – AL40 DC circuit switching General The arc switching on d.c. is more difficult than on a.c. • For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. • For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). • The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. • All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). A.C. operated contactors AL12 AL16 AL26 AL30 AL40 25 10 – – – 25 25 10 25 25 25 25 25 25 10 27 15 – – – 27 27 15 27 27 27 27 27 27 15 30 20 – – – 30 30 20 30 30 30 30 30 30 20 45 – – – – 45 45 – 45 45 45 45 45 45 – 55 – – – – 55 55 – 55 55 55 – – – – 60 – – – – 60 60 – 60 60 60 – – – – A A A A A A A A A A A A A A 25 6 – – 25 25 6 25 25 25 25 25 25 6 27 7 – – 27 27 7 27 27 27 27 27 27 7 30 8 – – 30 30 8 30 30 30 30 30 30 8 45 – – – 45 45 – 45 45 45 45 45 45 – 55 – – – 55 55 – 55 55 55 – – – – 60 – – – 60 60 – 60 60 60 – – – – A A A A A A A A A A A A A A 9 4 – – 25 10 4 25 25 9 25 25 10 4 12 4 – – 27 15 4 27 27 12 27 27 15 4 16 4 – – 30 20 4 30 30 16 30 30 20 4 25 – – – 45 30 – 45 45 25 45 45 30 – 30 – – – 55 45 – 55 55 30 – – – – 40 – – – 60 50 – 60 60 40 – – – – Utilization category DC-1, L/R < 1 ms ≤ 72 V 110 V 220 V 440 V 600 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A A tilization category DC-3, L/R < 2 ms U ≤ 72 V 110 V 220 V 440 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V 440 V Utilization category DC-5, L/R < 7.5 ms ≤ 72 V 110 V 220 V 440 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V 440 V Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage AL9 1.43 1SXU000023C0202 1 e lin e th rs ss cto o r ta Ac con 1 IEC Technical data EK110 – EK1000 DC circuit switching General The arc switching on d.c. is more difficult than on a.c. • For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. • For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). • The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. • All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). Technical Data • The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as defined in the IEC 60947-4-1 publication (see page 1.75 for more details), the operating voltage Ue and the pole coupling details. Ampere values quoted in the tables below are valid for a -25 … +70 °C temperature close to the contactors, as long as the AC-1 Ampere values (see page 1.61) for the corresponding ambient temperature are not exceeded. • Max. switching frequency: 300 ops/h. • For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 … 2000 A). Selection Table a.c. / d.c. operated contactors EK110 EK150 EK175 EK210 EK370 EK550 EK1000 A A A A A A A A A A A A A A A 120 120 200 200 200 200 200 200 – – 200 200 200 200 – 145 145 200 200 200 200 200 200 – – 200 200 200 200 – 210 210 300 300 300 300 300 300 210 – 300 300 300 260 260 210 210 300 300 300 300 300 300 210 – 300 300 300 300 300 370 370 550 550 550 550 550 550 450 450 550 550 550 450 450 550 550 800 800 800 800 800 800 650 650 800 800 800 650 650 – – – – – – – – – – – – – – – A A A A A A A A A A A A A A 120 135 135 135 135 135 135 – – 135 135 135 135 – 145 145 135 135 145 135 135 – – 145 135 135 135 – 210 210 210 210 210 210 210 210 – 210 210 210 210 170 210 210 210 210 210 210 210 210 – 210 210 210 210 210 370 450 450 450 450 450 450 450 450 450 450 450 450 450 550 650 650 650 650 650 650 650 650 650 650 650 650 650 – – – – – – – – – – – – – – A A A A A A A A A A A A A 135 135 135 135 135 135 – – 135 135 135 135 – 145 135 135 145 135 135 – – 145 135 135 135 – 210 210 210 210 210 210 210 – 210 210 210 210 170 210 210 210 210 210 210 210 – 210 210 210 210 210 450 450 450 450 450 450 450 450 450 450 450 450 450 650 650 650 650 650 650 650 650 650 650 650 650 650 – – – – – – – – – – – – – Utilization category DC-1, L/R < 1 ms ≤ 72 V 110 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V 440 V 600 V ≤ 72 V 110 V 220 V 440 V 600 V Utilization category DC-3, L/R < 2 ms ≤ 72 V ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V 440 V 600 V ≤ 72 V 110 V 220 V 440 V 600 V Utilization category DC-5, L/R < 7.5 ms ≤ 72 V 110 V 220 V ≤ 72 V 110 V 220 V 440 V 600 V ≤ 72 V 110 V 220 V 440 V 600 V 1.44 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data A/AE9 – A/AE/AF/TAE110 Main Pole - Utilization Characteristics Contactor types: A..., AE... AF..., TAE... Rated operational voltage Ue max. Rated frequency limits 9 – 12 – 16 – 26 – 30 – 40 – 45 45 50 50 63 63 75 75 95 95 110 110 V Hz 690 25-400 1000 (690 for AF... contactors) Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors ø ≤ 40 °C A with conductor cross-sectional area mm2 4 26 4 28 4 30 6 45 16 65 16 65 35 100 35 100 50 125 50 125 50 145 70 160 Rated operational current Ie / AC-1 for air temperature close to contactor ø ≤ 40 °C A Ue max. 690 V ø ≤ 55 °C A ø ≤ 70 °C 3 A with conductor cross-sectional area mm2 25 22 18 2.5 27 25 20 4 30 27 23 4 45 40 32 6 55 55 39 10 60 60 42 16 70 60 50 25 100 85 70 35 115 95 80 50 125 105 85 50 145 135 115 50 160 145 130 70 9 9 9 9 9 7 – 12 12 12 12 12 9 – 17 17 17 16 14 10 – 26 26 26 26 22 17 – 33 32 32 32 28 21 – 40 37 37 37 33 25 – 40 37 37 37 33 25 – 53 50 50 45 45 35 23 2 65 65 65 65 55 43 25 2 75 75 72 70 65 46 28 2 96 96 96 93 80 65 30 2 110 110 110 100 100 82 30 2 2.2 4 4 4 5.5 5.5 – 3 5.5 5.5 5.5 7.5 7.5 – 4 7.5 9 9 9 9 – 6.5 11 11 15 15 15 – 9 15 15 18.5 18.5 18.5 – 11 18.5 18.5 22 22 22 – 11 18.5 18.5 22 22 22 – 15 22 25 25 30 30 30 2 18.5 30 37 37 37 37 33 2 22 37 40 40 45 40 37 2 25 45 55 55 55 55 40 2 30 55 59 59 59 75 40 2 { Utilization categorie AC-3 for air temperature close to contactor < 55 °C Rated operational current Ie AC-3 1 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 1 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V A A A A A A A kW kW kW kW kW kW kW Rated making capacity AC-3 according to IEC 60947-4-1 10 x Ie AC-3 Rated breaking capacity AC-3 according to IEC 60947-4-1 8 x Ie AC-3 Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A 25 32 32 50 63 80 100 125 160 160 200 Rated short-time withstand current Icw at 40 °C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min A A A A A 250 100 60 50 26 280 120 70 55 28 300 140 80 60 30 400 210 110 90 45 600 400 225 150 65 1000 650 370 250 110 110 135 135 1320 800 500 350 160 1320 800 500 350 175 Maximum breaking capacity cos ø = 0.45 (cos ø = 0.35 for Ie > 100 A) at 440 V at 690 V A A 250 90 420 170 820 340 900 490 1300 630 1160 800 Ie / AC-1 W Ie / AC-3 W 0.8 0.1 1 0.2 1.2 0.35 1.8 0.6 2.5 0.9 3 1.3 2.5 0.65 5 1.3 6.5 1.5 7 2 6.5 2.7 600 (300 for AF..., AE... TAE...) 600 (300 for AF..., AE... TAE...) 150 Heat dissipation per pole Max. electrical switching frequency – for AC-1 cycles/h – for AC-3 cycles/h – for AC-2, AC-4 cycles/h 600 1200 (600 for AE...) 300 Electrical durability see pages 1.70 - 1.73 10 (5 for AE... and TAE... contactors) Mechanical durability – millions of operating cycles – max. mechanical switching frequency cycles/h 7.5 3.6 300 300 150 3600 (300 for AF... contactors) 1 For the corresponding hp/A values of 1500 r.p.m., 50Hz, 3-phase motors, see page 1.76. 2 AF... contactors excluded 3 Unauthorized for TAE... contactors. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.45 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con IEC Technical data A/AF145 – AF750 Main Pole - Utilization Characteristics Contactor types: A... AF... Rated operational voltage Ue max. V Rated frequency limits Hz 145 145 185 185 210 210 260 260 300 300 690 – 400 – 460 – 580 – 750 25 ... 400 Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors ø ≤ 40 °C A with conductor cross-sectional area 1 mm2 250 120 275 150 350 185 400 240 500 300 3 600 2 x 185 700 2 x 240 800 2 x 240 1050 2 x 80 x 5 2 Rated operational current Ie / AC-1 for air temperature close to contactor ø ≤ 40 °C A Ue max. 690 V ø ≤ 55 °C A ø ≤ 70 °C A with conductor cross-sectional area mm2 250 230 180 120 275 250 180 150 350 300 240 185 400 350 290 240 500 400 325 300 3 600 500 400 2 x 185 700 600 480 2 x 240 800 700 580 2 x 240 1050 800 720 2 x 80 x 5 2 Utilization categorie AC-3 for air temperature close to contactor < 55 °C Rated operational current Ie AC-3 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V A A A A A A A 145 145 145 145 145 120 – 185 185 185 185 170 170 – 210 210 210 210 210 210 – 260 260 260 240 240 220 – 305 305 300 280 280 280 – 400 400 400 400 400 350 – 460 460 460 460 460 400 – 580 580 580 580 580 500 – 750 750 750 750 750 650 – kW kW kW kW kW kW kW 45 75 75 75 90 110 – 55 90 90 90 110 132 – 59 110 110 110 132 160 – 80 140 140 140 180 200 – 90 160 160 160 200 250 – 110 200 220 220 250 315 – 132 250 250 250 315 355 – 160 315 355 355 400 500 – 220 400 425 450 520 600 – { Rated operational power AC-3 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 10 x Ie AC-3 Rated breaking capacity AC-3 according to IEC 60947-4-1 8 x Ie AC-3 Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A 315 355 400 500 630 800 1000 Rated short-time withstand current Icw at 40 °C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min A A A A A 1800 1200 800 600 280 2000 1500 1000 800 320 2500 1700 1200 1000 400 3500 2400 1500 1100 500 4600 4400 3100 2500 840 7000 6400 4500 3500 1300 Maximum breaking capacity cos ø = 0.45 (cos ø = 0.35 for Ie > 100 A) at 440 V at 690 V A A 1500 1200 2000 1600 2300 2000 2600 2400 3000 2500 4000 3500 5000 4500 6000 5000 7500 7000 13 5 16 8 18 9 25 14 32 18 30 16 42 21 32 17 50 28 Max. electrical switching frequency – for AC-1 cycles/h – for AC-3 cycles/h – for AC-2, AC-4 cycles/h 300 300 150 300 300 150 300 300 60 300 300 60 Electrical durability see pages 1.65 ... 1.69 – – – 5 3 300 Heat dissipation per pole Mechanical durability – millions of operating cycles – max. mechanical switching frequency Ie / AC-1 W Ie / AC-3 W cycles/h 3600 (300 for AF... contactors) – 1 Conductors with preparation. 2 Dimensions of the bars (in mm). 3 For currents above 450A, use terminal extension / enlargement pieces LX 300 / LW 300 see page 1.31). 1.46 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data AF1350 – AF1650 Main Pole - Utilization Characteristics Contactor types: AF... 1350 1650 1000 1000 25-400 25-400 Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors ø ≤ 40 °C A with conductor cross-sectional area1 mm2 1350 2/100x5 1650 3/100x5 Rated operational current Ie / AC-1 for air temperature close to contactor ø ≤ 40 °C A Ue max. 690 V ø ≤ 55 °C A ø ≤ 70 °C A with conductor cross-sectional area mm2 1350 1150 1000 2 x 80 x 51 1650 1450 1270 2 x 80 x 51 Utilization categorie AC-3 for air temperature close to contactor < 55 °C Rated operational current Ie AC-3 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V A A A A A A A 860 860 860 860 — — — 1050 1050 1050 1050 — — — kW kW kW kW kW kW kW 257 475 500 560 — — — 315 560 600 670 — — — Rated operational voltage Ue max. V Rated frequency limits Hz { Rated operational power AC-3 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 Rated breaking capacity AC-3 according to IEC 60947-4-1 Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A 12,000 10,000 7500 5500 2200 Maximum breaking capacity cos ø = 0.45 (cos ø = 0.35 for Ie > 100 A) at 440 V at 690 V A A 10,000 — 12,000 — 60 60 50,000 50,000 500,000 500,000 60 60 cycles/h 8 x Ie, AC-3 10,000 8000 6000 4500 1600 Mechanical durability – millions of operating cycles – max. mechanical switching frequency Product coordination with ABB circuit breaker Consult factory A A A A A Electrical durability 10 x Ie, AC-3 Rated short-time withstand current Icw at 40 °C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min Max. electrical switching frequency – for AC-1 cycles/h – for AC-3 cycles/h – for AC-2, AC-4 cycles/h 1 Dimensions of the bars (in mm). Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.47 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con IEC Technical data A/AF9 – AF110 Magnet System Characteristics for A... Contactors Contactor types: A... Rated control circuit voltage Uc – at 50 Hz – at 60 Hz 16 26 30 40 45 50 63 75 ø < 70 °C 0.85 ... 1.1 x Uc 120 140 125/120 12/3 12/3 12/3 180 210 190/180 18/5.5 18/5.5 18/5.5 350 450 410/365 22/6.5 26/8 27/7.5 ms ms 10 ... 26 7 ... 21 8 ... 21 6 ... 18 8 ... 27 7 ... 22 10 ... 25 7 ... 22 ms ms 4 ... 11 9 ... 16 4 ... 11 7 ... 14 4 ... 11 7 ... 14 7 ... 15 10 ... 18 63 75 95 48 ... 250 48 ... 250 20 ... 250 V V 9 12 ø < 55 °C 0.85 ... 1.1 x Uc Drop-out voltage in % of Uc roughly 40 ... 65 % Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and: – N.O. contact opening – N.C. contact closing 110 20 ... 690 24 ... 600 Coil operating limits according to IEC 60947-4-1 Coil consumption Average pull-in value 50 Hz VA 60 Hz VA 50/60 Hz 1 VA/VA Average holding value 50 Hz VA/W 60 Hz VA/W 50/60 Hz 1 VA/W 95 70 80 74/70 8/2 8/2 8/2 Magnet System Characteristics for AF... Contactors Contactor types: AF... – – – – – – 45 Rated control circuit voltage Uc – at 50 Hz – at 60 Hz – d.c. V V V 48 ... 250 48 ... 250 20 ... 250 Coil operating limits according to IEC 60947-4-1 ø < 70 °C 0.85 ... 1.1 x Uc Drop-out voltage in % of Uc 55 % 50 Hz VA 60 Hz VA d.c. W 50 Hz VA/W 60 Hz VA/W d.c. W 210 210 190 7/2.8 7/2.8 2.8 350 350 400 7/3.5 7/3.5 2 ms ms 30 ... 100 27 ... 95 30 ... 80 27 ... 77 ms ms 30 ... 110 35 ... 115 55 ... 125 60 ... 130 Coil consumption Average pull-in value Average holding value Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and: – N.O. contact opening – N.C. contact closing 50 110 1 50/60 Hz coils: voltage codes 8 0 to 8 8. see page 1.28. 1.48 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data A145 — AF750 Magnet System Characteristics for A... Contactors Contactor types: A... Rated control circuit voltage Uc – at 50 Hz – at 60 Hz V V 145 185 210 ø < 70 °C 0.85 ... 1.1 x Uc Drop-out voltage in % of Uc roughly 25 ... 65 % Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and – N.O. contact opening – N.C. contact closing 300 – – – – 750 24 ... 690 24 ... 690 Coil operating limits according to IEC 60947-4-1 Coil consumption Average pull-in value 50 Hz VA 60 Hz VA 50/60 Hz 1 VA/VA Average holding value 50 Hz VA/W 60 Hz VA/W 50/60 Hz 1 VA/W 260 550 600 700/650 35/11 40/12 44/13 1350 1550 1700/1550 60/16 65/19 80/21 ms ms 13 ... 27 8 ... 22 17 ... 35 12 ... 30 ms ms 5 ... 10 9 ... 13 7 ... 13 10 ... 16 Magnet System Characteristics for AF... Contactors Contactor types: AF... Rated control circuit voltage Uc – at 50 Hz – at 60 Hz – d.c. V V V 145 185 210 ø < 70 °C 0.85 ... 1.1 x Uc Drop-out voltage in % of Uc 55 % 50 Hz 60 Hz d.c. 50 Hz 60 Hz d.c. Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and – N.O. contact opening – N.C. contact closing VA VA W VA/W VA/W W 300 400 460 580 850 850 950 12/4.5 12/4.5 4.5 48 ... 250 48 ... 250 24 ... 250 Coil operating limits according to IEC 60947-4-1 Coil consumption Average pull-in value Average holding value 260 430 430 500 12/3.5 12/3.5 2 470 470 520 10/2.5 10/2.5 2 890 890 990 12/4 12/4 4 ms ms 30 ... 115 30 ... 115 50 ... 120 50 ... 120 ms ms 25 ... 80 25 ... 80 40 ... 70 40 ... 70 1 50/60 Hz coils: voltage codes 8 0 to 8 8. see page 1.28. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.49 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con IEC Technical data AF1350 – AF1650 Magnet System Characteristics for AF... Contactors Contactor types: AF... Rated control circuit voltage Uc – at 50 Hz – at 60 Hz – d.c. 1350 V V V 1650 100 - 250 100 - 250 100 - 250 Coil operating limits according to IEC 60947-4-1 Drop-out voltage in % of Uc 55 % VA VA W VA/W VA/W W 1900 1900 1700 48/17 48/17 16 Coil consumption Average pull-in value Average holding value 50 Hz 60 Hz d.c. 50 Hz 60 Hz d.c. Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and – N.O. contact opening – N.C. contact closing With PLC between coil energization and – N.O. contact opening – N.C. contact closing between coil de-energization and – N.O. contact opening – N.C. contact closing ø < 70 °C 0.85 ... 1.1 x Uc ms 50 - 80 ms 50 - 80 ms ms 35 - 55 35 - 55 ms ms 40 - 65 40 - 65 ms ms 10 - 30 10 - 30 1 50/60 Hz coils: voltage codes 8 0 to 8 8. see page 1.28. 1.50 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data AE9 — AE110 TAE45 — TAE110 Magnet System Characteristics for AE... Contactors Contactor types: AE... Rated control circuit voltage Uc V d.c. 9 12 16 26 30 40 45 50 63 75 95 110 12 ... 250 Coil operating limits according to IEC 60947-4-1 ø < 55 °C ø < 70 °C 0.85 ... 1.1 x Uc Drop-out voltage in % of Uc roughly 10 ... 30 % roughly 15 ... 40 % W W 90 2 110 2.5 200 4 400 2.4 ms ms 2 9 3 16 3 15 6 30 ... 40 ms ms 10 ... 16 8 ... 12 13 ... 21 11 ... 16 13 ... 30 10 ... 27 15 ... 25 12 ... 22 ms ms 5 ... 14 1 11 ... 17 1 6 ... 12 1 8 ... 16 1 5 ... 15 1 8 ... 18 1 15 ... 20 1 18 ... 23 1 – 75 95 Coil consumption - Average values – pull-in value – holding value Coil time constant – open – closed L/R L/R Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and – N.O. contact opening – N.C. contact closing Magnet System Characteristics for TAE... Contactors Contactor types: TAE... Rated control circuit voltage Uc – – – – – – 45 50 110 V d.c. 17 ... 264 Coil operating limits according to IEC 60947-4-1 ø < 55 °C Uc min. ... Uc max. Drop-out voltage in % of Uc max. roughly 20 ... 35 % W W 120 ... 250 1.7 ... 6.5 300 ... 1000 2 ... 7 ms ms 3 15 6 40 ms ms 13 ... 30 10 ... 27 15 ... 25 12 ... 22 ms ms 5 ... 15 2 8 ... 18 2 15 ... 20 2 18 ... 23 2 Coil consumption values for Uc min. ... Uc max. – pull-in value – holding value Coil time constant – open – closed L/R L/R Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and – N.O. contact opening – N.C. contact closing 1 The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor. AE 9 ... AE 40 contactors and Uc > 110 V: table values for contactors with RV 5 surge suppressor (factory mounted). 2 The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.51 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con IEC Technical data A9 — A110 Built-in Auxiliary Contacts - Utilization Characteristics Contactor types: A... 9 12 16 26 30 40 45 50 63 75 95 110 Rated operational voltage Ue max. V 690 – – – – – – A 16 – Conventional free air thermal current Ith - ø ≤ 40 °C Rated frequency limits Hz Rated operational current Ie / AC-15 according to IEC 60947-5-1 24-127 V 50/60 Hz 220-240 V 50/60 Hz 380-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz A A A A A Rated operational current Ie / DC-13 according to IEC 60947-5-1 24 V d.c. 48 V d.c. 72 V d.c. 125 V d.c. 250 V d.c. A / W A / W A / W A / W A / W – – – – – 25 ... 400 – – – – – – 6 4 3 2 2 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 6 / 144 2.8 / 134 2 / 144 1.1 / 138 0.55 / 138 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Rated making capacity acc. to IEC 60947-5-1 10 x Ie / AC-15 – – – – – – Rated breaking capacity acc. to IEC 60947-5-1 10 x Ie / AC-15 – – – – – – Short-circuit protection gG type fuse A 10 – – – – – – Rated short-time withstand current Icw for 1.0 s for 0.1 s A A 100 140 – – – – – – – – – – – – 17 / 5 – – – – – – > 2 – – – – – – 5 – – – – – – 0.10 – – – – – – Minimum switching capacity Non-overlapping time between N.O. and N.C. contacts Insulating resistance at 500 V d.c. after durability test Heat dissipation per pole at 6 A 1.52 1SXU000023C0202 V / mA ms MOhm W Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data A/AE9 — AF/TAE110 Mounting characteristics Contactor types: A..., AE... AF..., TAE... 9 – 12 – 16 – 26 – 30 – 40 – 45 45 50 50 Mounting positions see "Conditions for use" Mounting distances The contactors can be assembled side by side Mounting on DIN rail according to IEC 715 and EN 50022 / EN 50023 35 x 7.5 mm 35 x 15 mm 35 x 15 mm 75 x 25 mm by screws (not supplied) 2 x M4 2 x M6 63 63 75 75 95 95 110 110 75 x 25 mm Conditions for Use Sustainable utilization conditions for contactors involving at the same time the Mounting position, Ambient temperature and Control voltage operating limits are summarized in the table below. Contactors Mounting position Control voltage Ambient temperature A 9 ... A 110, AE 9 ... AE 110 AF 45 ... AF 110 1, 1 + 30°, 2, 3, 4, 5 6 < 55 °C 0.85 ... 1.1 x Uc 55 ... 70 °C Uc < 55 °C 0.95 ... 1.1 x Uc > 55 °C unauthorized – 0.85 Uc min. ... 1.1 x Uc max. 1, 1 + 30°, 2, 3, 4, 5 < 70 °C 6 unauthorized – – < 55 °C Uc min. ... Uc max. > 55 °C unauthorized – – – TAE 45 ... TAE 110 1, 1 + 30°, 2, 3, 4, 5 6 unauthorized Notes for 4-pole contactors Whatever the coil voltage: Pos. 5 unauthorized for A 45-22-00, AE 45-22-00, A 75-22-00, AE 75-22-00 contactors. For 60 Hz coil voltage: (only for devices fitted with CA 5-.. and CAL 5-11 auxiliary contacts or TP timer) – A 45-40-00, A 50-40-00 and A 75-40-00 contactors Mounting positions 1 to 5 and ambient temperature < 55 °C: tolerance reduced to 0.9 ... 1.1 Uc (instead of 0.85 ... 1.1 Uc) for coil voltage codes 7 and 8 . – A 45-22-00 and A 75-22-00 contactors Mounting positions 1 to 4 (pos. 5 unauthorized) and ambient temperature < 55 °C: tolerance reduced to 0.9 ... 1.1 Uc (instead of 0.85 ... 1.1 Uc) for coil voltage codes 7 and 8 . For mounting position 6 or ambient temperature of 55 to 70 °C the information given on this page remains applicable. Mounting Positions (see the above table for authorized positions) Position 2 ABB Position 4 ABB ABB -30° +30° Position 3 Position 5 ABB Position 1 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Position 1 ± 30° Position 6 1.53 1SXU000023C0202 1 IEC Technical data A/AF145 – AF1650 Mounting Characteristics — A/AF145 — AF750 Contactor types: A... AF... 145 145 185 185 210 210 260 260 300 300 – 400 – 460 – 580 – 750 – Mounting positions see "Condition for use" Mounting distances The contactors can be assembled side by side Fixing on DIN rail – – – – – – – – 4 x M5 4 x M6 according to IEC 715 and EN 50022 / EN 50023 by screws (not supplied) Mounting Characteristics — AF1350 — AF1650 Contactor types: AF 1350 1650 Mounting positions see "Condition for use" Mounting distances The contactors can be assembled side by side Fixing on DIN rail – 4 x M8 – according to IEC 715 and EN 50022 / EN 50023 by screws (not supplied) Conditions for Use Sustainable utilization conditions for contactors involving at the same time the Mounting position, Ambient temperature and Control voltage operating limits are summarized in the table below. Contactors Mounting position Ambient temperature Control voltage A 145 ... A 300 AF 145 ... AF 750 1, 1 + 30°, 2, 3, 4, 5 < 70 °C 0.85 ... 1.1 x Uc 6 unauthorized – – 1, 1 + 30°, 2, 3, 4, 5 < 70 °C 0.85 x Uc min. ... 1.1 x Uc max. 6 unauthorized – – Mounting Positions (see the above table for authorized positions) Position 2 ABB Position 4 ABB -30° ABB 1 e lin e th rs ss cto o r ta Ac con +30° Position 3 Position 5 ABB Position 6 Position 1 1.54 1SXU000023C0202 Position 1 ± 30° Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data A/AE9 – AF/TAE110 Connecting Characteristics Contactor types: A..., AE... 9 12 16 26 30 40 45 50 63 75 95 110 AF..., TAE... – – – – – – 45 50 63 75 95 110 Main terminals with cable clamp Connecting capacity (min. ... max.) Main conductors (poles) } Rigid: solid (≤ 4 mm2) stranded (≥ 6 mm2) mm2 mm2 mm2 Flexible with cable end 1 x mm2 2 x mm2 l L with single connector (13 x 10 mm) 2 x (5.6 x 6.5 mm) with single connector (14 x 14 mm) 1 x mm2 2 x mm2 Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable Bars or lugs with double connector L mm ≤ l mm > Auxiliary conductors (built-in auxiliary terminals + coil terminals) 1 ... 4 1 ... 4 1.5 ... 6 2.5 ... 16 1.5 ... 6 2.5 ... 16 6 ... 50 6 ... 16 10 ... 95 6 ... 35 – – – – – – – – – – – – – – – – – – – – – – – – 0.75 ... 2.5 0.75 ... 2.5 0.75 ... 4 2.5 ... 10 0.75 ... 4 2.5 ... 10 6 ... 35 6 ... 25 10 ... 70 6 ... 35 8 3.7 10 4.2 – – – – – – – – – – – – 30 2 6 – – – – – – – – – – – – Rigid solid 1 x mm2 2 x mm2 1 ... 4 1 ... 4 0.75 ... 2.5 0.75 ... 2.5 Flexible with cable end 1 x mm2 2 x mm2 0.75 ... 2.5 0.75 ... 2.5 1 ... 2.5 0.75 ... 2.5 8 3.7 1 1 8 3.7 – – – hexagon socket M8 (s = 4 mm) – – – – – – Lugs l L L mm ≤ l mm > Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 – Main terminals – Coil terminals – Built-in auxiliary terminals Protection against direct contact acc. to VDE 0106 - Part. 100 IP 20 IP 20 IP 20 Screw terminals Main terminals (delivered in open position, screws of unused terminals must be tightened) (+,-) pozidriv 2 screws M3.5 M4 M5 M6 Coil terminals M3.5 (+,-) pozidriv 2 screws with cable clamp Built-in auxiliary terminals (+,-) pozidriv 2 screws with cable clamp M3.5 M4 M5 IP 10 – Tightening torque Main pole terminals – recommended – max. Nm / lb.in Nm 1.00 / 9 1.20 Coil terminals – recommended – max. Nm / lb.in Nm 1.00 / 9 1.20 Built-in auxiliary terminals – recommended – max. Nm / lb.in Nm 1.00 / 9 1.20 Terminal marking and positioning – – – – – – – – 1.7 / 15 2.30 / 20 2.20 2.60 4.00 / 35 4.50 6.00 / 53 6.50 1.7 / 15 1.00 / 9 2.20 1.20 – – – – – – – – – – – – see pages 1.34 1 L < 8 and l > 3.7 for coil terminal - L < 10 and l > 4.2 for built-in auxiliary terminals. 2 With LW 110 enlargement piece. See page 1.31. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.55 1SXU000023C0202 1 e lin e th rs ss cto o r ta Ac con 1 IEC Technical data A/AF145 – AF750 Connecting Characteristics Contactor types: A... 145 185 210 260 300 – – – – AF... 145 185 210 260 300 400 460 580 750 Main terminals Flat type 17.5 20 40 25 5 5 6 6 22.5 22.5 ø 6.5 ø 8.5 ø 10.2 Connecting capacity (min. ... max.) Main conductors (poles) Rigid: Bars or lugs – – – – – – 6 ... 185 25 ... 150 – 1 x mm2 2 x mm2 – – L mm ≤ Ø mm > 24 8 mm2 mm2 mm2 Flexible 1 x mm2 2 x mm2 Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable ø L Auxiliary conductors (coil terminals) 1 x mm2 2 x mm2 1 ... 4 1 ... 4 Flexible with cable end 1 x mm2 2 x mm2 0.75 ... 2.5 0.75 ... 2.5 L mm ≤ l mm > 8 3.7 Lugs l L Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 – Main terminals – Coil terminals – Built-in auxiliary terminals – – – – – – – – – – 16 ... 240 120 ... 240 2 x 95 ... 120 240 240 2 x 240 300 300 3 x 185 – – – – – – – – – – – – – – 32 10 47 / 45 10 52 / 50 12 Protection against direct contact acc. to VDE 0106 - part 100 IP 00 IP 20 – Screw terminals Main terminals Screws and bolts 8 M M10 M10 M12 Coil terminals (delivered in open position) M3.5 (+,-) pozidriv 2 screws with cable clamp Built-in auxiliary terminals – – – – – – – – – – – – – – – – 28 / 240 30 40 / 354 44 45 / 443 49 – – – – – – – – – – – – – – Tightening torque Main pole terminals – recommended – max. Nm / lb.in Nm 18 / 160 20 Coil terminals – recommended – max. Nm / lb.in Nm 1.00 / 9 1.20 Built-in auxiliary terminals – recommended Nm / lb.in – max. – Nm Terminal marking and positioning 1.56 1SXU000023C0202 – – – – Rigid solid ø 6.5 ø 12.5 ø 10.5 – – – – – see pages 1.36 & 1.37 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data AF1350 – AF1650 Connecting Characteristics Contactor types: AF... Main terminals Flat type Rigid: 1 x mm2 2 x mm2 — — — — mm2 mm2 mm2 — — Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable Flexible Bars or lugs 1650 Connecting capacity (min. ... max.) Main conductors (poles) 1350 ø L — — — — 1 x mm2 2 x mm2 — — — — L mm ≤ Ø mm > 100 12 100 12 Auxiliary conductors (coil terminals) Rigid solid 1 x mm2 2 x mm2 1...4 1...4 1...4 1...4 Flexible with cable end 1 x mm2 2 x mm2 0.75...2.5 0.75...2.5 0.75...2.5 0.75...2.5 L mm ≤ l mm > 8 3.7 8 3.7 IP 00 IP 20 IP 00 IP 20 Lugs l L Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 – Main terminals – Coil terminals – Built-in auxiliary terminals Screw terminals Screw and bolts Main terminals M12 Coil terminals (delivered in open position) M3.5 (+,-) pozidriv 2 screws with cable clamp Built-in auxiliary terminals — — Tightening torque Main pole terminals – recommended – max. Nm / lb.in Nm 45/443 49 45/443 49 Coil terminals – recommended – max. Nm / lb.in Nm 1.00 / 9 1.20 1.00 / 9 1.20 Built-in auxiliary terminals – recommended – max. Nm / lb.in Nm — — — — Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.57 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con Contactor types: Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA Rated impulse withstand voltage Uimp. Standards Air temperature close to contactor – fitted with thermal O/L relay – without thermal O/L relay – for storage UL/CSA & IEC Technical data AL9 – AL40 AL AL9 V V Operating altitude m AL26 AL30 AL40 8 Climatic withstand AL16 1000 600 kV °C °C °C AL12 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 see "Conditions for use" page 1.50, for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 (55 max. for TAE... contactors) -60 to +80 acc. to IEC 60068-2-30 and 60068-2-11 - UTE C 63-100 specification II < 3000 Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.50) 1/2 sinusoidal shock for 11 ms: no change in contact position Shock direction Making position Breaking position C1 A 20 g 20 g B1 10 g 5g A B1 A B2 B2 15 g 15 g C1 20 g 20 g C2 C2 20 g 20 g 1.58 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data AL9 – AL40 Main Pole - Utilization Characteristics Contactor types: AL AL9 AL12 AL16 AL26 AL30 AL40 Rated operational voltage Ue max. Rated frequency limits V Hz 690 25-400 Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors ø ≤ 40 °C A with conductor cross-sectional area mm2 4 26 4 28 4 30 6 45 16 65 16 65 35 Rated operational current Ie / AC-1 for air temperature close to contactor ø ≤ 40 °C A Ue max. 690 V ø ≤ 55 °C A ø ≤ 70 °C 3 A 2 with conductor cross-sectional area mm 25 22 18 2.5 27 25 20 4 30 27 23 4 45 40 32 6 55 55 39 10 60 60 42 16 9 9 9 9 9 7 – 12 12 12 12 12 9 – 17 17 17 16 14 10 – 26 26 26 26 22 17 – 33 32 32 32 28 21 – 40 37 37 37 33 25 – 2.2 4 4 4 5.5 5.5 – 3 5.5 5.5 5.5 7.5 7.5 – 4 7.5 9 9 9 9 – 6.5 11 11 15 15 15 – 9 15 15 18.5 18.5 18.5 – 11 18.5 18.5 22 22 22 – { Utilization categorie AC-3 for air temperature close to contactor < 55 °C Rated operational current Ie AC-3 1 220-230-240 V 3-phase motors 380-400 V 415 V 440 V 500 V M 690 V 3 1000 V Rated operational power AC-3 1 220-230-240 V 1500 r.p.m. 50 Hz 380-400 V 1800 r.p.m. 60 Hz 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V A A A A A A A kW kW kW kW kW kW kW Rated making capacity AC-3 according to IEC 60947-4-1 10 x Ie AC-3 Rated breaking capacity AC-3 according to IEC 60947-4-1 8 x Ie AC-3 Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A 25 32 32 50 63 Rated short-time withstand current Icw at 40 °C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min A A A A A 250 100 60 50 26 280 120 70 55 28 300 140 80 60 30 400 210 110 90 45 600 400 225 150 65 Maximum breaking capacity cos ø = 0.45 (cos ø = 0.35 for Ie > 100 A) at 440 V at 690 V A A 250 90 — — — — 420 170 820 340 Ie / AC-1 W Ie / AC-3 W 0.8 0.1 1 0.2 1.2 0.35 1.8 0.6 2.5 0.9 600 1200 300 10 cycles/h 3600 Heat dissipation per pole Max. electrical switching frequency – for AC-1 cycles/h – for AC-3 cycles/h – for AC-2, AC-4 cycles/h Mechanical durability – millions of operating cycles – max. mechanical switching frequency Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.59 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con IEC Technical data AL9 – AL40, TAL9 - TAL40 Magnet system characteristics for AL contactors Contactor types: AL Rated control circuit voltage Uc V d.c. AL9 AL12 16 26 30 40 12 ... 240 (24V & 48V for AL...Z) Coil operating limits according to IEC 60947-4-1 ø < 55 °C 0.85 ... 1.1 x Uc Drop-out voltage in % of Uc roughly 15 ... 30 % Coil consumption - Average values – pull-in value – holding value Coil time constant – open – closed L/R L/R Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and – N.O. contact opening – N.C. contact closing W W 3 (2.4 for AL9Z - AL16Z) 3 (2.4 for AL9Z - AL16Z) ms ms 40 90 ms ms 50 ... 75 45 ... 70 ms ms 15 ... 30 17 ... 32 3.5 3.5 Magnet System Characteristics for TAL... Contactors Contactor types: TAL Rated control circuit voltage Uc V d.c. TAL9 TAL12 TAL16 TAL26 TAL30 TAL40 9 ... 264 Coil operating limits according to IEC 60947-4-1 ø < 55 °C 0.85 ... 1.1 x Uc Drop-out voltage in % of Uc max. roughly 20... 35 % 8.5 2.5 5 9 2.7 5.4 ms ms 50 ... 100 20 ... 70 55 ... 110 25 ... 75 ms ms 10 ... 17 1 16 ... 27 1 Coil consumption values for Uc max. and 20 °C – Uc max. DC – Uc min. DC – Uc DC Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and – N.O. contact opening – N.C. contact closing W W W 12 ... 18 1 18 ... 28 1 1 The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of 4 to 8 for a diode suppressor. 1.60 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data AL9 – AL40 Built-in Auxiliary Contacts - Utilization Characteristics Contactor types: AL Rated operational voltage Ue max. Conventional free air thermal current Ith - ø ≤ 40 °C AL9 V AL12 AL16 A 16 Hz 25 ... 400 Rated operational current Ie / AC-15 according to IEC 60947-5-1 24-127 V 50/60 Hz 220-240 V 50/60 Hz 380-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz A A A A A Rated operational current Ie / DC-13 according to IEC 60947-5-1 24 V d.c. 48 V d.c. 72 V d.c. 125 V d.c. 250 V d.c. A / W A / W A / W A / W A / W Rated frequency limits 10 x Ie / AC-15 10 x Ie / AC-15 A 10 Rated short-time withstand current Icw for 1.0 s for 0.1 s A A 100 140 V / mA 17 / 5 ms >2 Non-overlapping time between N.O. and N.C. contacts Insulating resistance at 500 V d.c. after durability test MOhm 5 Heat dissipation per pole at 6 A 0.10 W Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage AL40 6 / 144 2.8 / 134 2 / 144 1.1 / 138 0.55 / 138 Rated breaking capacity acc. to IEC 60947-5-1 Minimum switching capacity AL30 6 4 3 2 2 Rated making capacity acc. to IEC 60947-5-1 Short-circuit protection gG type fuse AL26 690 1.61 1SXU000023C0202 1 e lin e th rs ss cto o r ta Ac con 1 IEC Technical data AL9 – AL40 Mounting characteristics Contactor types: AL AL9 AL12 AL16 AL26 AL30 Mounting positions see "Conditions for use" Mounting distances The contactors can be assembled side by side Mounting on DIN rail according to IEC 715 and EN 50022 / EN 50023 35 x 7.5 mm 35 x 15 mm by screws (not supplied) 2 x M4 AL40 Conditions for Use Sustainable utilization conditions for contactors involving at the same time the Mounting position, Ambient temperature and Control voltage operating limits are summarized in the table below. Contactors Mounting position Ambient temperature Control voltage AL9 – AL40 1, 1 + 30°, 2, 3, 4, 5 < 55 °C 0.85 ... 1.1 x Uc 55 ... 70 °C Uc 6 (Unauthorized) Mounting Positions (see the above table for authorized positions) Position 2 ABB Position 4 ABB ABB -30° +30° Position 3 Position 5 ABB Position 1 1.62 1SXU000023C0202 Position 1 ± 30° Position 6 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data AL9 – AL40 Connecting Characteristics Contactor types: AL AL9 AL12 AL16 AL26 AL30 AL40 Main terminals with cable clamp Connecting capacity (min. ... max.) Main conductors (poles) } Rigid: solid (≤ 4 mm2) stranded (≥ 6 mm2) with double connector 2 x (5.6 x 6.5 mm) 1 x mm2 2 x mm2 1 ... 4 1 ... 4 1.5 ... 6 2.5 ... 16 1.5 ... 6 2.5 ... 16 – – – – – – – – – – – – Rigid with connector single for Cu cable single for Al/Cu cable double for Al/Cu cable mm2 mm2 mm2 Flexible with cable end 1 x mm2 2 x mm2 0.75 ... 2.5 0.75 ... 2.5 0.75 ... 4 2.5 ... 10 0.75 ... 4 2.5 ... 10 L mm ≤ l mm > 8 3.7 10 4.2 – – 1 1 8 3.7 Bars or lugs l L Auxiliary conductors (built-in auxiliary terminals + coil terminals) 1 x mm2 2 x mm2 1 ... 4 1 ... 4 Flexible with cable end 1 x mm2 2 x mm2 0.75 ... 2.5 0.75 ... 2.5 L mm ≤ l mm > 8 3.7 l L – – – – – Rigid solid Lugs – – – Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 – Main terminals – Coil terminals – Built-in auxiliary terminals Protection against direct contact acc. to VDE 0106 - Part. 100 IP 20 IP 20 IP 20 Screw terminals Main terminals (delivered in open position, screws of unused terminals must be tightened) (+,-) pozidriv 2 screws M3.5 M4 M5 Coil terminals M3.5 (+,-) pozidriv 2 screws with cable clamp Built-in auxiliary terminals (+,-) pozidriv 2 screws with cable clamp M3.5 M4 M5 Tightening torque Main pole terminals – recommended – max. Nm / lb.in Nm 1.00 / 9 1.20 Coil terminals – recommended – max. Nm / lb.in Nm 1.00 / 9 1.20 Built-in auxiliary terminals – recommended – max. Nm / lb.in Nm 1.00 / 9 1.20 Terminal marking and positioning 1.7 / 15 2.30 / 20 2.20 2.60 1.7 / 15 1.00 / 9 2.20 1.20 see pages 1.35 1 L < 8 and l > 3.7 for coil terminal - L < 10 and l > 4.2 for built-in auxiliary terminals. 2 With LW 110 enlargement piece. See page 1.31. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.63 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con IEC Technical data EK110 – EK1000 General Technical Data Contactor types: EK... Rated insulation voltage Ui according to IEC 60947-4-1 according to UL/CSA V V Rated impulse withstand voltage Uimp. Standards kV Air temperature close to contactor – fitted with thermal O/L relay – without thermal O/L relay – for storage °C °C °C Climatic withstand Operating altitude m 110 150 175 210 370 550 1000 1000 600 8 Devices complying with international standards IEC 60947-1 / 60947-4-1 and European standards EN 60947-1 / 60947-4-1 see "Conditions for use" page 1.63, for control voltage limits and authorized mounting positions -25 to +55 -40 to +70 -50 to +70 acc. to IEC 60068-2-30 < 3000 Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 (see page 1.63) 1/2 sinusoidal shock for 15 ms: no change in contact position C1 Contactor in making or breaking position Shock direction: A, C1, C2: 10 g B1: 10 g ABB A A B1 B2 B2: 10 g C2 1.64 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data EK110 – EK1000 Main Pole - Utilization Characteristics Contactor types: EK... Rated operational voltage Ue max. V Rated frequency limits Hz 110 150 175 210 370 550 1000 1000 690 25 ... 400 Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors ø ≤ 40 °C with conductor cross-sectional area A mm2 200 95 250 150 300 185 350 240 550 2 x 185 800 2 x 240 1000 2 x 300 Rated operational current Ie / AC-1 for air temperature close to contactor ø ≤ 40 °C Ue max. 690 V ø ≤ 55 °C ø ≤ 70 °C with conductor cross-sectional area A A A mm2 200 180 155 95 250 230 200 150 300 270 215 185 350 310 250 240 550 470 400 2 x 185 800 650 575 2 x 240 1000 800 720 2 x 300 A A A A A A A 120 120 120 120 120 120 64 145 145 145 145 145 120 80 210 210 210 210 210 210 113 400 400 400 370 370 370 155 550 550 550 550 550 550 175 – – – – – – – kW kW kW kW kW kW kW 30 55 55 59 75 110 90 45 75 75 75 90 110 110 59 110 110 110 132 160 160 110 200 220 220 250 355 220 160 280 315 315 400 500 250 – – – – – – – { Utilization categorie AC-3 for air temperature close to contactor < 55 °C Rated operational current Ie AC-3 220-230-240 V 3-phase motors 380-400 V 415 V 440 V M 500 V 690 V 3 1000 V Rated operational power AC-3 1500 r.p.m. 50 Hz 220-230-240 V 1800 r.p.m. 60 Hz 380-400 V 3-phase motors 415 V 440 V 500 V M 690 V 3 1000 V Rated making capacity AC-3 according to IEC 60947-4-1 10 x Ie AC-3 – Rated breaking capacity AC-3 according to IEC 60947-4-1 8 x Ie AC-3 – 630 800 1000 Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Ue < 500 V a.c. - gG type fuse A 250 355 Rated short-time withstand current Icw at 40 °C ambient temp., in free air, from a cold state 1s 10 s 30 s 1 min 15 min A A A A A 1700 900 600 450 210 1800 1200 700 550 250 2300 1680 1000 800 320 5500 5300 3700 3000 1000 6800 6400 4400 3400 1200 Maximum breaking capacity cos ø = 0.45 (cos ø = 0.35 for Ie > 100 A) at 440 V at 690 V A A 1400 1100 1500 1200 2000 1700 5000 5000 5400 5400 – – 10 3 13 5 18 9 40 15 60 25 80 – Max. electrical switching frequency – for AC-1 cycles/h – for AC-3 cycles/h – for AC-2, AC-4 cycles/h 300 300 150 120 300 – – Electrical durability see pages 1.75 10 5 3600 3600 Heat dissipation per pole Ie / AC-1 W Ie / AC-3 W Mechanical durability – millions of operating cycles – max. mechanical switching frequency cycles/h Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.65 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con IEC Technical data EK110 – EK1000 Magnet System Characteristics for EK... Contactors - a.c. Operated Contactor types: EK... Rated control circuit voltage Uc – at 50 Hz – at 60 Hz V V 110 150 175 210 370 550 24 ... 500 24 ... 600 48 ... 500 110 ... 600 1100 1200 630/630 52/18 65/22 2.5/2.5 3500 4000 3800/3400 125/50 140/60 140/60 Coil operating limits according to IEC 60947-4-1 ø < 70 °C 0.85 ... 1.1 x Uc Drop-out voltage in % of Uc roughly 45 ... 65 % Coil consumption Average pull-in value 50 Hz1 VA 60 Hz1 VA 50/60 Hz2 VA/VA Average holding value 50 Hz1 VA/W 60 Hz1 VA/W 50/60 Hz2 VA/W Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and: – N.O. contact opening – N.C. contact closing 800 900 500/500 44/15 52/18 2.5/2.5 ms ms 20 ... 401 / 30 ... 502 15 ... 351 / 25 ... 452 30 ... 60 25 ... 55 ms ms 7.5 ... 151 / 95 ... 1202 10 ... 181 / 100 ... 1252 10 ... 20 13 ... 23 1000 Magnet System Characteristics for EK... Contactors - d.c. Operated Contactor types: EK... Rated control circuit voltage Uc V d.c. 110 150 175 210 370 12 ... 220 24 ... 220 550 Coil operating limits according to IEC 60947-4-1 ø < 70 °C 0.85 ... 1.1 x Uc Drop-out voltage in % of Uc roughly 15 ... 50 % Coil consumption - Average values – pull-in value – holding value Coil time constant – open – closed L/R L/R Operating time between coil energization and: – N.O. contact closing – N.C. contact opening between coil de-energization and: – N.O. contact opening – N.C. contact closing W W 500 2.5 630 2.5 1100 20 ms ms 8 50 12 60 ms ms 30 ... 50 27 ... 47 60 ... 80 55 ... 75 ms ms 10 ... 35 13 ... 38 1000 1 "A" coil voltage codes see page 1.29. 2 50/60 Hz "E" coil voltage codes see page 1.29. 1.66 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data EK110 – EK1000 Mounting Characteristics Contactor types: EK... Mounting positions Fixing by screws (supplied) 4 x M6 110 150 175 210 4 x M6 (1) 370 550 1000 see "Conditions for use" Conditions for Use Sustainable utilization conditions for contactors involving at the same time the Mounting position, Ambient temperature and Control voltage operating limits are summarized in the table below. Contactors Mounting position Ambient temperature Control voltage E110 ... EK210 1, 1 + 30°, 3, 4, 5 < 70 °C 0.85 ... 1.1 x Uc < 70 °C 0.85 ... 1.1 x Uc 2, 6 unauthorized E370 ... EK1000 1, 1 + 30°, 2, 3, 4, 5 6 unauthorized Mounting Positions (see the above table for authorized positions) Position 2 ABB Position 4 ABB ABB -30° +30° Position 5 Position 3 ABB Position 6 Position 1 Position 1 ± 30° 1 Damping elements are supplied Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.67 1SXU000023C0202 1 e lin e th rs ss cto o r ta Ac con 1 IEC Technical data EK110 – EK1000 Connecting Characteristics Contactor types: EK... 110 Main terminals Flat type 150 20 15 4.5 Connecting capacity (min. ... max.) Main conductors (poles) Rigid: Flexible 1 x mm2 2 x mm2 ø L Auxiliary conductors (coil terminals) Rigid solid Lugs 5 6 ø 11 ø 11 ø 11 8 ø 11 – – – – 25 ... 185 10 ... 70 – 35 ... 120 – 70 ... 300 – 70 ... 300 2 x 35 ... 185 95 ... 300 2 x 95 ... 300 1 x mm2 2 x mm2 – – – – – – – – – – – – L mm ≤ Ø mm > 30 6 30 10 33 10 l L 1 x mm2 2 x mm2 0.5 ... 2.5 0.5 ... 2.5 1 x mm2 2 x mm2 0.5 ... 2.5 0.5 ... 2.5 L mm ≤ l mm > 8 3.7 – – – – – – 55 10 Coil terminals (delivered in open position) Protection against direct contact acc. to VDE 0106 - Part. 100 IP 00 IP 20 Screws and bolts M6 M10 M3.5 (+,-) pozidriv 2 screws with cable clamp Tightening torque Main pole terminals – recommended – max. Nm / lb.in Nm 5 / 44 6 Coil terminals – recommended – max. Nm / lb.in Nm 1.00 / 9 1.20 1SXU000023C0202 40 25 4 – – Screw terminals Main terminals 1.68 1000 – – Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 – Main terminals – Coil terminals 20 550 Flexible with cable end 370 – – 25 ... 120 mm2 mm2 Bars or lugs ø 6.6 210 Rigid with connector single for Cu cable mm2 single for Al/Cu cable double for Al/Cu cable 175 18 / 160 22 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage IEC Technical data Contactor electrical durability and Utilization categories Ac ro co ss nt the ac to line rs General Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to be controlled by the contactors. International standard IEC 60947-4-1 and European standard EN 60947-4-1 are the standards to be referred to. If Ic is the current to be broken by the contactor and Ie the rated operational current normally drawn by the load, then: • Categories AC-1 and AC-3: Ic = Ie • Category AC-2: Ic = 2.5 x Ie • Category AC-4: Ic = 6 x Ie Generally speaking Ic = m x Ie where m is a multiple of the load operational current. On pages 1.66 - 1.71, the curves corresponding to categories AC-1, AC-2, AC-3 and AC-4 represent the electrical durability variation of standard contactors in relation to the breaking current Ic . Electrical durability is expressed in millions of operating cycles. These curves have been plotted for 400 V - 50 Hz 3-phase currents but remain valid up to 690 V - 40 ... 60 Hz provided that a check is carried out to make sure that at the operational voltage Ue , the current Ie normally drawn by the load does not exceed the value of the contactor rated operational current: Ie / AC-1 for category AC-1 and Ie / AC-3 for categories AC-3 and AC-4. The values are given for each type of contactor in pages 1.44, 1.45, 1.54, and 1.61 (Technical Data). Curve Utilization Mode Electrical durability forecast and contactor selection for categories AC-1, AC-2, AC-3 or AC-4 • Note the characteristics of the load to be controlled: – Operational voltage.............................................................................................Ue – Current normally drawn.......................................................................................Ie (Ue / Ie / kW relation for motors, + page 0/0). – Utilization category.............................................................................................AC-1, AC-2, AC-3 or AC-4 – Breaking current..................................................................................................Ic = Ie for AC-1 and for AC-3 ; Ic = 2.5 x Ie for AC-2 ; Ic = 6 x Ie for AC-4 • Define the number of operating cycles N required. • On the diagram corresponding to the operational category, select the contactor with the curve immediately above the intersection point (Ic ; N). Electrical durability forecast and contactor selection for mixed duty motor control: AC-3 (Ic = Ie) type switching off while "motor running" and, occasionally, AC-4 (Ic = 6 x Ie) type switching off while "motor accelerating". • Note the characteristics of the motor to be controlled: – Operational voltage.............................................................................................Ue – Current normally drawn while "motor running"...................................................Ie (Ue / Ie / kW relation for motors, + 0/0). – Breaking current for AC-3...................................................................................Ic = Ie – Breaking current for AC-4 while "motor accelerating"........................................Ic = 6 x Ie – Percentage of AC-4 operations..........................................................................K (on the basis of the total number of operating cycles) • Define the total number of operating cycles N required. • Note the smallest contactor rating compatible for AC-3 (Ue / Ie) on pages 2/62, 2/63, 2/73, and 2/79. • For the selected contactor make a note of the following in relation to the voltage using diagram AC-3 page 2/85 and AC-4 page 2/86 or 2/87: – The number of operating cycles A for Ic = Ie (AC-3) – The number of operating cycles B for Ic = 6 x Ie (AC-4) • Calculate the estimated number of cycles N' (N' is always below A) A N' = 1 + 0.01 K (A/B - 1) • If N' is too low in relation to the target N, calculate the estimated number of cycles for a higher contactor rating. Case of uninterrupted duty. Among the different utilization categories, the uninterrupted duty implies the following remark. The combinated effect of environmental conditions and the proper temperature of the product may require some disposals. As a matter of fact, for this duty, the use duration prevails over the number of operating cycles. For long term service, some verifications of preventing maintenance are needed to check the functionality of the concerned product (consult us). Over a duration of five years, in these conditions the contactor might present high internal resistance. We recommend to change the contactor or change the contacts. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.69 1SXU000023C0202 1 IEC Technical data A9 – AF750 Electrical durability Electrical Durability for AC-1 Utilization Category. Ambient Temperature < 55 °C AF 5 AF 8 0 75 0 AF 4 AF 0 0 46 0 0 26 A 0 30 0 21 A A A 14 A 5 18 5 0 11 95 A A 63 75 A 50 A 45 A A 40 30 A A 26 A 16 A A 9 Millions of operations 12 Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational current of the load. A 1 e lin e th rs ss cto o r ta Ac con 10 5 3 2 9 7 5 3 1 9 7 5 3 1 1 0.5 0.3 9 7 5 3 1 0.2 1 0.1 2 3 1 3 5 7 9 1 3 5 7 9 5 10 3 5 7 9 20 1 24 30 50 100 3 5 7 9 200 300 500 1000 Breaking current Ic (A) Example: Ic / AC-1 = 24 A – Electrical durability required = 2 million operations. Using the AC-1 curves above select the A 30 contactor at intersection " " (24 A / 2 million operations). 1.70 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data A9 – AF750 Electrical durability Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated operational current Ie (Ie = motor full load current). AF A A 75 0 AF 4 AF 00 46 0 AF 58 0 14 5 18 A 5 21 A 0 26 A3 0 00 11 0 95 A A 63 75 A A 50 A 30 A 40 26 A A 16 A A A 9 Millions of operations 12 Electrical Durability for AC-3 Utilization Category - Ue < 440 V. Ambient Temperature < 55 °C 10 5 3 2 9 7 5 3 1 9 7 1.5 5 3 1 1 0.5 0.3 0.2 1 3 5 7 9 1 2 1 3 5 7 9 1 3 5 7 9 3 5 3 5 7 9 10 1 20 30 50 79 3 5 7 100 9 200 300 500 1000 Breaking current Ic (A) 4 AF 00 46 AF 0 5 AF 80 75 0 AF 5 A 0 26 0 A 30 0 21 18 A A A 14 0 11 A 95 A 63 75 A 50 A A 40 30 A A 16 26 A A A A 9 12 Millions of operations 5 Electrical Durability for AC-3 Utilization Category - 440 V < Ue < 690 V. Ambient Temperature < 55 °C 10 5 3 2 9 7 5 3 1 9 7 5 3 1 1 0.5 0.3 0.2 1 3 5 7 9 1 2 3 1 3 5 7 9 1 3 5 7 9 5 10 3 5 7 9 20 1 30 50 100 3 5 7 9 200 300 500 1000 Breaking current Ic (A) Example: Motor power 40 kW for AC-3 - Ue = 400 V utilization – Electrical durability required = 1.5 million operations. 40 kW, 400 V corresponds to Ie = 79 A. For AC-3: Ic = Ie. Select the A 110 contactor at intersection " " (79 A / 1.5 million operations) on the curves (AC-3 - Ue < 440 V). Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.71 1SXU000023C0202 1 IEC Technical data A9 – AF750 Electrical durability Electrical Durability for AC-2 or AC-4 Utilization Category - Ue < 440 V. Ambient Temperature < 55 °C Maximum number of AC-2 or AC-4 operations: 300 per hour for A 9 ... A 40 contactors, 150 per hour for A 50 ... A 300 contactors. 0 26 A 0 30 AF 0 4 AF 00 46 AF 0 58 AF 0 75 0 A 5 A 21 5 18 A A 11 14 0 95 A A 63 75 A 50 A 40 A 30 A 26 A A 16 A A 9 Millions of operations 12 Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current). A 1 e lin e th rs ss cto o r ta Ac con 10 5 3 2 9 7 5 3 1 9 7 5 3 1 1 0.5 0.3 0.2 9 7 5 3 1 9 7 5 3 1 0.1 1 3 5 7 9 0.05 0.03 0.02 9 7 5 3 1 9 7 5 3 1 0.01 1 3 5 7 9 1 0.005 2 3 5 10 3 5 7 1 3 5 7 9 9 20 1 30 50 100 3 5 7 9 200 1 300 500 3 1000 5 7 9 2000 3000 510 5000 Breaking current Ic (A) Example: Motor power 45 kW for AC-4 - Ue = 400 V utilization – Electrical durability required = 0.2 million operations. 45 kW, 400 V corresponds to Ie = 85 A. For AC-4: Ic = 6 x Ie = 510 A - Select the A 260 contactor at intersection " " (510 A / 0.2 million operations) on the curves (AC-4 - Ue < 440 V). 1.72 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data A9 – AF750 Electrical durability Electrical Durability for AC-2 or AC-4 Utilization Category - 440 V < Ue < 690 V. Ambient Temperature < 55 °C Maximum number of AC-2 or AC-4 operations: 300 per hour for A 9 ... A 40 contactors, 150 per hour for A 50 ... A 300 contactors. 14 A 5 18 5 A 21 0 A 26 0 A 30 0 AF 40 AF 0 4 AF 60 58 AF 0 75 0 0 A 11 A 75 95 A 63 A 50 A A 30 40 A 26 A 16 A A A A 9 Millions of operations 12 Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current). 10 5 3 2 9 7 5 3 1 9 7 5 3 1 1 0.5 0.3 0.2 9 7 5 3 1 9 7 5 3 1 0.1 1 3 5 7 9 0.05 0.04 0.03 0.02 9 7 5 3 1 9 7 5 3 1 0.01 1 3 5 7 9 1 0.005 2 3 5 Breaking current Ic (A) 10 3 5 7 1 3 5 7 9 9 20 1 30 50 100 3 5 7 9 200 1 300 500 427 1000 3 5 7 9 2000 3000 5000 Example: Motor power 59 kW for AC-4 - Ue = 600 V utilization – Electrical durability required = 0.04 million operations. As stated on page 0/0: 59 kW, 600 V corresponds to Ie = 71.1 A. For AC-4: Ic = 6 x Ie = 426.6 A - Select the A 145 contactor at intersection " " (427 A / 0.04 million operations) on the curves (AC-4 - 440 V < Ue < 690 V). Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.73 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con IEC Technical data AL9 — AL40 Electrical durability Consult factory 1.74 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data EK110 — EK1000 Electrical durability Electrical Durability for AC-1 Utilization Category. Ambient Temperature < 55 °C EK 15 0 E EK K 1 7 5 21 0 EK 11 0 EK Millions of operations 37 EK 0 55 0 EK 10 00 Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational current of the load. 10 5 3 2 9 7 5 3 1 9 7 5 3 1 1 0.5 0.3 9 7 5 3 1 0.2 1 0.1 2 3 1 3 5 7 9 1 3 5 7 9 5 10 3 5 7 9 20 1 30 50 100 3 5 7 9 200 300 240 500 1000 Breaking current Ic (A) Example: Ic / AC-1 = 240 A – Electrical durability required = 2 million operations. Using the AC-1 curves above select the EK 370 contactor at intersection " " (240 A / 2 million operations). Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.75 1SXU000023C0202 1 IEC Technical data Influence of the length of conductors used in contactor control circuits Under certain conditions the excessive length of the control circuit conductors may prevent the contactor from carrying out closing and opening orders. – no closing: due to excessive voltage drop (in a.c. or d.c.). – no opening: due to excessive capacitance (in a.c.). Contactor Closing (contactor with a.c. or d.c. fed control circuit) The voltage drop is due to the pull-in current (pull-in power) and to the resistance of the control circuit conductors. The table and graph below can be used to determine the single length of line feeders (distance between the control device and the contactor coil) in relation to: l the coil pull-in consumption. l the supply voltage. l the connecting wire cross-sectional area. A 50-30-00 The graph has been drawn for a max. line voltage drop of 5 %. Coil pull-in consumption (average value) AF 460-30-11 Contactors a.c. control circuit 50 Hz Contactors d.c. control circuit A 9, 12, 16 A 26, 30, 40 A 45, 50, 63, 75 A 95, 110 A 145, 185 A 210, 260, 300 70 VA 120 VA 180 VA 450 VA 700 VA 1700 VA AE 9, 12, 16 AE 26, 30, 40 AE 45, 50, 63, 75 AE 95, 110 BC 9, 16, 18, 25, 30 90 W 110 W 200 W 400 W 7W AF 45, 50, 63, 75 AF 95, 110 AF 145,185 AF 210, 260, 300 AF 400, 460 AF 580, 750 210 VA 350 VA 430 VA 470 VA 890 VA 850 VA AF 45, 50, 63, 75 AF 95, 110 AF 145,185 AF 210, 260, 300 AF 400, 460 AF 580, 750 190 W 400 W 500 W 520 W 990 W 950 W Permissible single length for the control circuit conductors on contactor closing: Depending on the coil pull-in power consumption on the supply voltage and on the control circuit conductor cross-sectional area. single line length in m. 1 e lin e th rs ss cto o r ta Ac con 25000 20000 40000 30000 20000 10000 10000 10000 3000 5000 3000 2000 3000 2000 300 300 200 200 300 300 200 30 30 20 30 20 5 4 4 -4 30 -6 0V 00 90 V V V 11 0V 60 V 48 V 24 10 V 5 3 5 3 2 3 2.5 2 1.5 1 2.5 -2 50 20 5 10 0V 30 10 10 22 50 50 50 0V 100 100 50 20 0V 38 500 500 200 100 100 66 2000 1000 500 500 3000 1000 1000 1000 5000 5000 5000 2000 10000 15000 1.5 1 3 5 7 9 1 1 2 1 3 5 7 9 3 5 10 20 1 3 5 7 9 30 Cross-sectional area (Cu) in mm2 50 70 100 200 1 3 5 7 9 300 500 1000 2000 5000 10000 Coil pull-in consumption: in VA for a.c. fed contactors in W for d.c. fed contactors Example: A 9 contactor Coil voltage: 230 V 50 Hz, contactor coil pull-in power consumption: 70 VA, control circuit conductor cross-sectional area: Cu 1.5 mm2. Max. permissible length: 2000 m. 1.76 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data Influence of the length of conductors used in contactor control circuits Contactor Opening (contactor with a.c. fed control circuit) Under certain conditions, an a.c. operated contactor does not open when the control circuit is de-energized. Single control line length This is due to a critical capacity of the excessively long control circuit line and the type of contactor coil control layout (see diagrams A and B opposite). This may be caused by the following factors: • high control voltage. • low coil holding consumption. • low contactor drop-out voltage (according to IEC 60947-4-1: 0.2 to 0.75 x Uc). Wiring diagram A Via maintained pushbutton and 2-core cable (with a capacity of 0.2 µF/km, for example). If lines longer than those indicated are required, the following measures must be taken: • select a contactor with a higher rating. • select a lower control voltage. • connect "RP" impedances in parallel with the contactor coil: 103 sizing of parallel resistor: RP = (with C in µF) C The table and graph below can be used to determine the single length of line feeders (distance between the control device and the contactor coil) in relation to: • the coil holding consumption VA. • the supply voltage. • the capacity in µF/km (depending on the control layout). Single control line length Wiring diagrams A and B opposite show two supply and coil control wiring examples. Coil holding consumption (average value) Wiring diagram B Via momentary pushbutton plus hold-in contact and 3-core cable (with a capacity of 2 x 0.2 = 0.4 µF/km, for example). Contactors a.c. control circuit 50 Hz Contactors a.c. control circuit 50 Hz A 9, 12, 16 A 26, 30, 40 A 45, 50, 63, 75 A 95, 110 A 145, 185 A 210, 260, 300 8 VA 12 VA 18 VA 22 VA 35 VA 60 VA AF 45, 50, 63, 75 AF 95, 110, AF 145, 185, AF 210, 260, 300 AF 400, 460 AF 580, 750 7 VA 7 VA 12 VA 10 VA 12 VA 12 VA Permissible single length for the control circuit conductors on contactor opening: Depending on the coil holding power consumption, on the supply voltage and on the control circuit conductor capacity. Single line length in metres 1700 1000 2000 1000 2500 2000 300 200 100 50 30 20 10 5 3 2 1.7 0.60 300 200 100 50 30 20 10 5 0.50 2000 3000 2000 1000 500 380 10000 24 5000 1000 2000 500 1000 V 48 3000 V 60 V 0V 500 300 200 300 200 300 200 100 100 20 30 60 50 100 20 30 20 10 10 5 0V 22 0.40 3.3 0.30 0V V 66 0V 90 -6 V 50 30 10 20 5 10 1 3 5 7 9 0.20 0.10 1 2 Line capacitance in mF/km Examples: A 16 contactor Coil voltage Uc = 500 V, 50 Hz, 8 VA contactor coil holding consumption, control type: diagram A, via maintained pushbutton, and 2-core cable with a capacity of 0.2 µF/km. Max. permissible length: 60 m. ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 00 -4 50 1 3 5 7 9 3 5 10 8 Low Voltage Products & Systems V 3 5 2.5 30 -2 V 80 300 200 50 30 11 500 100 50 3 2 5000 1000 500 500 3300 20 18 1 3 5 7 9 30 50 100 200 300 500 1000 Coil holding consumption in VA A 50 contactor Coil voltage Uc = 230 V, 50 Hz, 18 VA contactor coil holding consumption, control type: diagram B via momentary pushbutton, hold-in contact and 3-core cable with a capacity of 2 x 0.2 µF/km = 0.4 µF/km. Max. permissible length: 380 m. 1.77 1SXU000023C0202 1 e lin e th rs ss cto o r ta Ac con 1 IEC Technical data Parallel connection of main poles Parallel Connection of Main Poles Purpose: Increasing the a.c. resistive load. Remarks: – Parallel connection of main poles to increase the d.c. resistive load is not acceptable. – Parallel connection of main poles does'nt increase the breaking capacity. Means: The poles can be connected in parallel via shorting bars. See page 1.30. – LP and LH for parallel connection of 2 poles, – LY and LF for parallel connection of 3 poles, The table below shows the uprating factor for Ie / AC-1 max. in relation to the number of poles in parallel and for a max. switching frequency. L1 L2 L3 L1 L2 L3 L1 L2 L3 N N N 2 poles in // Contactors Factor to be applied to the rated operational current Ie / AC-1 to obtain the permissible a.c. Operated d.c. Operated Cycles / h current Ie / AC-1 with "n" poles in parallel. 3-pole contactors A 9 ... A 75 AF 50 ... AF 75 AF 145 ... AF 750 AF 50 ... AF 75 AE..., TAE... AL... 600 A 95 ... A 300 1.6 AF 145 ... AF 750 2.2 300 – 1.6 2.2 – AF 45 ... AF 75 AE..., TAE... AL... 600 EK... 1.6 EK... 2.2 300 2.6 1.6 2.2 2.8 4-pole contactors A 9 ... A 75 AF 45 ... AF 75 1.78 1SXU000023C0202 3 poles in // 4 poles in // Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line rs IEC Technical data Temporary or intermittent duty Utilization of Contactors for Temporary / Intermittent Duty The table below shows the factor to be applied to the rated operational current Ie / AC-1 to obtain the permissible operational current Ie / AC-1 in relation to the switching frequency and the current flow time per cycle. Operating cycles per hour 120 Current flow time per cycle in seconds. Factor to be applied to the rated operational current Ie / AC-1 max. to obtain the permissible current Ie / AC-1 for temporary / intermittent duty. 60 20 6 2 1 5 2.8 3.4 4 4.7 5 10 2.2 2.6 3 3.4 3.7 5.2 3.8 20 1.6 2 2.4 2.6 2.7 2.8 30 – 1.7 2.1 2.2 2.3 2.4 40 – 1.5 1.9 2.0 2.1 2.2 60 – – 1.7 1.8 1.8 1.9 Example: A 9 contactor (intermittent duty, resistive load) Rated operational current Ie / AC-1 at 55 °C (see page 1.42) Switching frequency Current flow time per cycle Factor to be applied to the current Ie / AC-1 Permissible current: 2.7 x 22 = Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 22 A 2 operations/h 20 s 2.7 59 A 1.79 1SXU000023C0202 1 1 e lin e th rs ss cto o r ta Ac con Technical data Technical terms and definitions Altitude Refers to the height of the site where the equipment is located, expressed in meters above the sea level. Ambient temperature Rated control circuit voltage Uc Control voltage value for which the control circuit of the unit is sized. Rated insulation voltage Ui Temperature of the air surrounding the unit. Voltage value which designates the unit and to which dielectric tests, clearance and creepage distances are referred. Circuits Rated impulse withstand voltage Uimp All the conducting parts of a contactor, intended to be included in a circuit different from the main circuit and the control circuit of the contactor e.g. signalization, interlocking circuits etc … Rated operating current Ie • Auxiliary circuit • Control circuit All the conducting parts of a contactor (other than the main circuit) included in a circuit used for the closing operation, or opening operation, or both, of the contactor. • Main circuit All the conducting parts of a contactor included in the circuit which it is designed to close or open. Coil operating range Expressed as a multiple of the rated control circuit voltage Uc for the lower and upper limits. The highest peak value of an impulse voltage of prescribed form 1.2/50, which does not cause breakdown under specified conditions of test. Current value stated by the manufacturer and taking into account the rated operating voltage Ue, the rated frequency, the rated duty, the utilization category, the electrical contact life and the type of the protective enclosure. Rated operating voltage Ue Voltage value to which utilization characteristics of the contactor are referred, i.e. phase to phase voltage in 3 phase circuits. Conventional thermal current Ith Value of current the contactor can withstand with poles in closed position, in free air for an eight hour duty, without the temperature rise of its various parts exceeding the limits specified by the standards. Resistance to shocks Cycle duration Total time of the on-load + off-load period. Requirements applicable for instance to vehicles, crane operation or switchgear slide-in module systems. Endurance / durability At the quoted permissible «g» values, contactors must not undergo a change in switching state and O/L relays must not trip. • Electrical endurance Number of on-load operating cycles (i.e. with current on the main contacts) a contactor can achieve, varies depending on the utilization category. Resistance to vibrations • Mechanical endurance Requirements applicable to all the vehicles, vessels and other similar transport systems. At the quoted amplitude and vibration frequency values, the unit must be capable to achieve the required duty. Number of off-load operating cycles (i.e. without current on the main contacts) a contactor can achieve. Short-circuit protection coordination Inching Achieved by using back-up protection devices such as circuit-breakers, H.R.C. fuses or standard fuses. Energizing a motor once or repeatedly for short periods to obtain small movements of the driven mechanism. Co-ordination types a, b, c are defined in IEC 292-1 publication, VDE 0660, NFC 63-650 standards. Co-ordination types "1" and "2" are defined in IEC 947-4-1. Insulation class according to the VDE 0110 and NFC 20-040 • Type 1 co-ordination Characterizes contactors suitability in accordance with environment and utilization conditions. A contactor can be classified depending on its own clearance and creepage distances in the insulation classes A, B, C, D which correspond to different insulation voltage values. There has been no discharge of parts beyond the enclosure. Damage to the contactor and the overload relay is acceptable. The insulation class C is applicable to most of the industrial applications. Equipment described in this catalogue correspond to insulation class C. No damage to the overload relay or other parts has occurred, except that welding of contactor or starter contacts is permitted, if they are easily separated. Intermittent duty Switching frequency Duty in which the main contacts of a contactor remain closed for periods of time insufficient to allow the contactor to reach thermal equilibrium, the currentcarrying periods being separated by off-load periods of sufficient duration to restore equality of temperature with the cooling medium. Mounting positions Stated by the manufacturer. Please note restrictions when applicable. • Type 2 co-ordination Number of operating cycles per hour. Time • Closing time Time between energization of the coil until the moment the contacts of the first current path to be closed actually close. • Opening time On-load factor Ratio of the current flow time to the total time of the cycle x 100. Time from the beginning of state causing breaking until the moment when the contacts of the last current path to be opened are open. Plugging • Minimal operation time Stopping or reversing a motor quickly by interchanging two supply leads whilst the motor is running. Rated breaking capacity; Rated making capacity Value of r.m.s current a contactor can break or make at a fixed voltage value, within the conditions specified by the standards, depending on the utilization category. Shortest control duration to ensure complete closing or opening of a contactor. • Short time current permissible Value of current which the contactor can withstand in closed position for a short time period and within specified conditions. • Time constant Ratio of inductance to the resistance : L/R = mH/Ohm = ms. 1.80 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage IEC Technical data Standards, utilization categories Ac ro co ss nt the ac to line rs Standards • IEC standards 158-1: “Contactors” and series IEC 292 : “Motor-starters” have been revised and replaced by the new IEC 947-4-1 (1990-05): “Contactors and Motor-starters” referring to IEC 947-1 (1988): “General rules” The new standards will constitute the basis of the future European and National standards, not yet revised. Therefore the ratings indicated in this catalog are established according to the former and the future standards. • Main changes and additions in the new standards are: • Revision and extension of the utilization categories (see hereafter) • Replacement of the coordination classes types a, b, c by new types: “1” (approximately equivalent to former class “a”) and “2” (approximately equivalent to former class “c”) with additional requirements. • Classification of the thermal overload relays in tripping classes: 10 A; 10; 20 and 30 depending on their tripping times, at 1.5 and 7.2 times their setting current, in order to cover motor applications depending on their starting times. Class 10 A is adapted for motors according to IEC 34-1. • Introduction of tests to verify the connecting capability and the mechanical strength of terminals. Utilization categories A contactor duty is characterized by the utilization category plus indication of the rated operating voltage and the rated operating current (see at Rated …), or the motor characteristics. Utilization categories for contactors according to IEC 947-4-1 Alternating current: AC-1 AC-2 AC-3 AC-4 AC-5a AC-5b AC-6a AC-6b AC-8a AC-8b Non-inductive or slightly inductive loads, resistance furnaces. Power factor 0.7 - 0.8 (slightly inductive). Slip-ring motors: starting, switching-off. Squirrel-cage motors: starting, switching-off motors during running. Power factor 0.4 - 0.5 (AC-3). Squirrel-cage motors: starting, plugging, inching. Switching of electric discharge lamp controls. Switching of incandescent lamps. Switching of transformers. Switching of capacitor banks Hermetic refrigerant compressor motor control with manual resetting of overload releases Hermetic refrigerant compressor motor control with automatic resetting of overload releases. Direct current: DC-1 DC-3 DC-5 DC-6 Non-inductive or slightly inductive loads, resistance furnaces. Shunt motors: starting, plugging, inching. Dynamic breaking of d.c. motors. Series motors: starting, plugging, inching. Dynamic breaking of d.c. motors. Switching of incandescent lamps Utilization categories for contactor relays according to IEC 947-5-1 Alternating current: AC-12 AC-13 AC-14 AC-15 Control of resistive loads and solid state loads with isolation by opto couplers. Control of solid state loads with transformer isolation. Control of small electromagnetic loads (≤ 72 VA). Control of electromagnetic loads (> 72 VA). Direct current: Control of resistive loads and solid state loads with isolation by opto couplers. Control of electromagnets. Control of electromagnetic loads having economy resistors in circuit. DC-12 DC-13 DC-14 Utilization categories AC-1, AC-2, AC-3, AC-4 and DC-1, DC-3, DC-5 are maintained with slightly more severe tests. Other categories have been added in order to standardize specific applications. In fact some contactor applications and the specific criteria characterizing the types of load controlled can modify the recommended utilization characteristics. These major applications are, for example : Switching of capacitor banks This application is characterized by high current peaks when switching-on the contactor and presence of harmonic currents on uninterrupted duty. For this application, IEC 947-4-1 has defined an utilization category AC-6b. Practical ratings have to be defined according to tests or, in absence of tests, by a calculation indicated in IEC 947-4-1. Switching of transformers This application is characterized by high current peaks on contactor closing due to magnetization phenomena. The corresponding utilization category according to IEC 947-4-1 is AC-6a. Ratings are derived from test-values for AC-3 or AC-4 according to formula given in IEC 947-4-1. Switching of lighting circuits The current peaks on contactor closing and power factor vary depending on the type of lamps, the switching method used and if compensation systems are fitted or not. IEC 947-4-1 contains two standard utilization categories AC-5a for switching of the electric discharge lamps. AC-5b for switching of incandescent lamp. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.81 1SXU000023C0202 1 e lin e th rs ss cto o r ta Ac con 1 UL/CSA Technical data Motor data Ampere ratings of 3 phase, AC induction motors Horse power 110 – 120V 200 – 208V Three phase 380 – 415V1 220 – 240V Single phase Two phase 1/10 3.0 — 1/8 3.8 — 1/6 4.4 1/4 5.8 1/3 7.2 — — 4.0 — — 3.6 1/2 9.8 4.0 4.4 5.4 2.2 2.4 4.9 440 – 480V Two phase 550 – 600V Single phase Two phase Three phase Single phase Two phase Three phase Single phase Three phase Single phase Three phase Single phase Two phase Three phase — 1.65 — — 1.5 — — 1.0 — — — 2.1 — — 1.9 — — 1.2 — — — — — — — — — — — — — 2.4 — — 2.2 — — 1.4 — — — — — — — — — 3.2 — — 2.9 — — 1.8 — — — — — — — — — — 2.3 — — — — — — — 2.0 2.2 3.2 1.3 2.5 1.0 1.1 2.0 0.8 0.9 3/4 13.8 4.8 6.4 7.6 2.6 3.5 6.9 2.4 3.2 4.5 1.8 3.5 1.2 1.6 2.8 1.0 1.3 1 16.0 6.4 8.4 8.8 3.6 4.6 8.0 3.2 4.2 5.1 2.3 4.0 1.6 2.1 3.2 1.3 1.7 1 1/2 20.0 9.0 12.0 11.0 5.0 6.6 10.0 4.5 6.0 6.4 3.3 5.0 2.3 3.0 4.0 1.8 2.4 2 24.0 11.8 13.6 13.2 6.5 7.5 12.0 5.9 6.8 7.7 4.3 6.0 3.0 3.4 4.8 2.4 2.7 3 34.0 16.6 19.2 18.7 9.2 10.6 17.0 8.3 9.6 10.9 6.1 8.5 4.2 4.8 6.8 3.3 3.9 5 56.0 26.4 30.4 30.8 14.5 16.8 28.0 13.2 15.2 17.9 9.7 14.0 6.6 7.6 11.2 5.3 6.1 7 1/2 80.0 38.0 44.0 44.0 21.0 24.2 40.0 19.0 22.0 27.0 14.0 21.0 9.0 11.0 16.0 8.0 9.0 10 100.0 48.0 56.0 55.0 26.4 30.8 50.0 24.0 28.0 33.0 18.0 26.0 12.0 14.0. 20.0 10.0 11.0 15 135.0 72.0 84.0 75.0 39.6 46.2 68.0 36.0 42.0 44.0 27.0 34.0 18.0 21.0 27.0 14.0 17.0 20 — 94.0 108.0 96.8 52.0 60.0 88.0 47.0 54.0 56.0 34.0 44.0 23.0 27.0 35.0 19.0 22.0 25 — 118.0 136.0 121.0 65.0 75.0 110.0 59.0 68.0 70.0 44.0 55.0 29.0 34.0 44.0 24.0 27.0 30 — 138.0 160.0 150.0 76.0 88.0 136.0 69.0 80.0 87.0 51.0 68.0 35.0 40.0 54.0 28.0 32.0 40 — 180.0 208.0 194.0 100.0 115.0 176.0 90.0 104.0 112.0 66.0 88.0 45.0 52.0 70.0 36.0 41.0 50 — 226.0 260.0 238.0 125.0 143.0 216.0 113.0 130.0 139.0 83.0 108.0 56.0 65.0 86.0 45.0 52.0 60 — — — — 147.0 160.0 — 133.0 154.0 — 103.0 — 67.0 77.0 — 53.0 62.0 75 — — — — 183.0 212.0 — 166.0 192.0 — 128.0 — 83.0 96.0 — 66.0 77.0 100 — — — — 240.0 273.0 — 218.0 248.0 — 165.0 — 109.0 124.0 — 87.0 99.0 125 — — — — — 344.0 — — 312.0 — 208.0 — 135.0 156.0 — 108.0 125.0 150 — — — — — 396.0 — — 360.0 — 240.0 — 156.0 180.0 — 125.0 144.0 200 — — — — — 528.0 — — 480.0 — 320.0 — 208.0 240.0 — 167.0 192.0 250 — — — — — 663.0 — — 602.0 — 403.0 — — 302.0 — — 242.0 300 — — — — — — — — — — 482.0 — — 361.0 — — 289.0 350 — — — — — — — — — — 560.0 — — 414.0 — — 336.0 400 — — — — — — — — — — 636.0 — — 477.0 — — 382.0 500 — — — — — — — — — — 786.0 — — 590.0 — — 472.0 1 To obtain full load currents for 265V and 277V motors, decrease corresponding 220 – 240V ratings by 13 percent and 17 percent. 1.82 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line 1 rs Approximate dimensions A/AE9 – A/AE26, 3 pole 00.00 Inches 00.00 [Millimeters] A/AE9 – A/AE16 — Contactor, 3 pole 2.91 74 2.68 68 0.22 1.38 5.5 1.73 35 44 2.91 2.36 1.97 60 74 50 0.18 4.5 A/AE9 – A/AE16 + VM5 or VE5 — Mechanically interlocked contactor, 3 pole A9-16,N 2.91 74 5.50 139.7 2.68 68 0.22 4.06 1.38 5.5 103 2.32 35 2.91 59 2.36 74 1.97 50 60 0.18 4.5 A/AE26 — Contactor, 3 pole A9-16+VM5 3.69 93.6 3.44 87.3 0.35 2.13 1.77 9 54 45 3.15 2.76 3.54 80 70 90 0.17 4.2 A/AE26 + VM5 or VE5 — Mechanically interlocked contactor, 3 pole A26 4.03 102 3.69 93.6 5.25 133.4 4.84 123.0 4.64 3.44 117.9 87.3 0.35 0.22 2.32 9 5.5 59 5.25 133.4 4.64 3.54 2.76 3.15 117.9 90 70 80 0.17 4.2 1.77 45 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage A26+VM5 2.72 69 1.83 1SXU000023C0202 ine el s h s t or 1 cros tact A con Approximate dimensions A/AE30 – A/AE/AF75, 3 pole A/AE30 & A/AE40 — Contactor, 3 pole 00.00 Inches 00.00 [Millimeters] 4.26 108.3 4.02 102 0.35 2.13 1.77 9 54 45 3.54 3.15 2.76 80 70 90 0.17 4.2 A/AE30 & A/AE40 + VM5 or VE5 — Mechanically interlocked contactor, 3 pole A30,40 4.60 117 5.25 4.64 117.9 4.26 133.4 108.3 4.84 0.22 2.32 4.02 123.0 5.5 59 102 0.35 9 5.25 133.4 4.64 3.54 2.76 3.15 117.9 90 70 80 0.17 4.2 1.77 2.72 45 A/AE/AF50 – A/AE/AF75 — Contactor, 3 pole 69 4.25 108 A30,40+VM5 4.00 3.22 101.5 82 0.39 2.76 2.36 10 70 60 3.94 3.54 4.33 110 90 100 0.24 6.2 A/AE/AF50 – A/AE/AF75 + VM5 or VE5 — Mechanically interlocked contactor, 3 pole A( E ) 50-75 4.54 6.00 115.3 6.62 168.2 6.10 155 152.5 4.25 108 3.00 4.00 0.22 76.3 101.5 5.5 0.39 10 6.50 165 3.54 5.87 149 4.33 90 110 3.94 100 0.24 2.36 60 1.84 1SXU000023C0202 A50-75+VM5 6.2 3.35 85 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Ac ro co ss nt the ac to line 1 rs Approximate dimensions A/AE/AF95 & A/AE/AF110, 3 pole 00.00 Inches 00.00 [Millimeters] A/AE/AF95 & A/AE/AF110 — Contactor, 3 pole 4.86 123.5 4.61 4.02 117 102 0.39 3.54 3.07 10 90 78 5.35 136 5.83 4.96 148 126 0.2 4 A/AE/AF95 & A/AE/AF110 + VE5 — Mechanically interlocked contactor, 3 pole A( E ) 95-A110 8.70 5.17 7.68 123.5 221 195 7.91 131 200.1 4.86 0.31 3.90 8 99 0.39 10 8.10 205.7 4.96 7.28 4.33 126 185 148 5.35 136 0.24 6.2 3.07 78 4.13 105 A95-110+VM5 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.85 1SXU000023C0202 ine el s h s t or 1 cros tact A con Approximate dimensions A/AE9 – A/AE/AF75, 4 pole A/AE9 – A/AE16 — Contactor, 4 pole 00.00 Inches 00.00 [Millimeters] 2.91 74 2.68 68 1.73 0.22 1.38 5.5 35 44 2.91 2.36 1.97 60 74 50 0.18 4.5 A9-16,N 3.69 A/AE26 — Contactor, 4 pole 93.6 3.44 87.3 0.35 2.13 1.77 9 54 45 3.15 2.76 3.54 80 70 90 0.17 4.2 A/AE/AF45 – A/AE/AF75 — Contactor, 4 pole A26 4.71 119.5 4.45 113 3.62 92 0.39 3.23 10 82 3.94 3.54 4.33 100 110 90 0.24 6.2 A45 1.86 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Approximate dimensions AL9 – AL40, 3 & 4 pole 00.00 Inches 00.00 [Millimeters] Ac ro co ss nt the ac to line 1 rs AL9, AL12,, AL16 — Contactor, 3 & 4 pole AL26 — Contactor, 3 & 4 pole AL30, AL40 — Contactor, 3 pole Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.87 1SXU000023C0202 ine el s h s t or 1 cros tact A con Approximate dimensions Accessories for A/AE9 – A/AE/AF110 00.00 Inches 00.00 [Millimeters] A/AE9 – A/AE40 A/AE/AF50 – A/AE/AF110 A B SIDE MOUNTED AUXILIARY C SINGLE POLE TOP MOUNTED AUXILIARY D PNEUMATIC TIMER TYPE 1SXU000023C0202 F E ON-POSITION LATCH 1.88 FOUR POLE TOP MOUNTED AUXILIARY MECH INTERLOCK D.C. OPERATED A B C D E F IN 2.20 3.96 4.21 5.71 5.00 – – IN 2.20 IN 2.20 IN 3.23 IN 4.09 104 145.5 IN 4.02 5.91 A/AE9-16 MM A/AE26 MM A/AE30-40 MM A/AE/AF50-75 MM A/AE/AF45 MM A/AE/AF95-110 MM 56 56 56 82 102 100.5 4.72 107 126.3 164.3 146.3 5.76 – – 5.30 5.55 7.05 6.34 – – 5.27 141 179 140.3 178.5 160.4 6.32 – – 5.73 5.98 7.48 6.77 172 – – 6.16 – – – – – – 152 156.5 7.03 161 133.9 150 5.52 6.47 127 119.8 134.5 4.97 145 190 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Approximate dimensions A/AF145 – A/AF185 00.00 Inches 00.00 [Millimeters] Ac ro co ss nt the ac to line 1 rs A/AF145 & A/AF185 A/AF145, A/AF185 with mechanical interlock A/AF145, A/AF185 reversing Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.89 1SXU000023C0202 ine el s h s t or 1 cros tact A con Approximate dimensions A/AF145 – A/AF300 00.00 Inches 00.00 [Millimeters] A/AF145 – A/AE/AF95-110 mechanically interlocked A/AF210, A/AF260, A/AF300 1.90 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Approximate dimensions A/AF210 – A/AF300 00.00 Inches 00.00 [Millimeters] Ac ro co ss nt the ac to line 1 rs A/AF210, A/AF260, A/AF300 with mechanical interlock A/AF210, A/AF260, A/AF300 reversing +TA450 A/AF210, A/AF145 with mechanical interlock Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.91 1SXU000023C0202 ine el s h s t or 1 cros tact A con Approximate dimensions AF400 – AF460 00.00 Inches 00.00 [Millimeters] AF400, AF460 AF400, AF460 with mechanical interlock 1.92 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Approximate dimensions AF400 – AF750 00.00 Inches 00.00 [Millimeters] Ac ro co ss nt the ac to line 1 rs AF400, AF460 reversing AF580 – AF750 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.93 1SXU000023C0202 ine el s h s t or 1 cros tact A con Approximate dimensions AF580 – AF750 00.00 Inches 00.00 [Millimeters] AF580 – AF750 with mechanical interlock AF580 – AF750 reversing 1.94 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Approximate dimensions AF1350 – AF1650 00.00 Inches 00.00 [Millimeters] Ac ro co ss nt the ac to line 1 rs AF1350 – AF1650 9.6 [244] Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.95 1SXU000023C0202 ine el s h s t or 1 cros tact A con Approximate dimensions EK110 – EK550, 4 pole B P B1 D G Inches 00.00 [Millimeters] F1 P1 T1 00.00 T PE H H1 C1 E M6 F in EK 110 mm EK 150 mm EK 175 mm EK 210 mm EK 370 in in in in mm EK 550 in EK 1000 mm M4 B 6.50 165 6.50 165 7.91 201 7.91 201 10.63 270 10.63 270 C K1 B1 5.35 136 5.35 136 6.93 176 6.93 176 9.61 244 9.61 244 C 4.72 120 4.72 120 6.30 160 6.30 160 8.66 220 8.66 220 C1 5.51 140 5.51 140 5.51 140 5.51 140 7.87 200 7.87 200 D 0.26 6.6 0.43 11 0.43 11 0.43 11 0.43 11 0.43 11 E 1,57 40 1.57 40 0.59 15 0.59 15 1.57 40 1.57 40 F 1.61 41 1.65 42 1.77 45 1.77 45 2.64 67 2.64 67 F1 1.69 43 1.65 42 2.64 67 2.64 67 2.76 70 2.76 70 G 0.59 15 0.79 20 0.79 20 0.79 20 0.98 25 0.98 25 H 6.14 156 6.14 156 6.14 156 6.14 156 8.78 223 8.78 223 H1 6.14 156 6.77 172 7.80 198 7.80 198 10.71 272 10.71 272 C2 K1 0.30 7.5 0.39 10 0.39 10 0.39 10 0.49 12.5 0.49 12.5 P 6.08 154.5 6.08 154.5 6.77 172 6.77 172 8.88 225.5 8.88 225.5 P1 4.03 102.3 4.03 102.3 4.20 106.7 4.20 106.7 5.49 139.5 5.49 139.5 T 0.39 10 0.39 10 0.39 10 0.39 10 0.91 23 0.91 23 T1 0.16 4 0.16 4 0.20 5 0.20 5 0.24 6 0.24 6 EK110-550 1.96 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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