Schneider Electric DIGEST 175 Operator Mechanisms And Disconnect Switches

2014-07-05

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- Operator Mechanisms and Disconnect Switches

8-1

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Table of Contents

Section 8

Operator Mechanisms and

Disconnect Switches

UL 508 Motor Disconnect

Switch (p.8-2 )

UL 98 Fusible Switch

(p. 8-6)

UL 98 NEMA Style Rotary

Handle Disconnect Switch

(p. 8-12)

9422R Circuit Breaker

Mechanism (p. 8-23)

9421L Circuit Breaker Mechanism (p. 8-13)

9422 Circuit Breaker

Cable Operator (p. 8-16)

9423 Door Closing

Mechanisms (p. 8-25)

UL 508 NEMA Style Flange Handle

Disconnect Switch (p. 8-16)

Door-Mounted Switches and Circuit Breaker Mechanisms

Motor Disconnect Switches Mini-Vario and Vario™10–115 A 8-2

IEC Style Disconnect

Switches

GS1/ GS2 / LK3 / LK4 30–1200 A 8-6

NEMA Style Disconnect

Switches

D10 30–200 A 8-12

Circuit Breaker Mechanisms 9421L 15–1200 A 8-13

Flange-Mounted and Cable-Operated Disconnect Switches and

Circuit Breaker Mechanisms

Disconnect Switches 9422T 30–400 A 8-16

Disconnect Switches,

Bracket Mounted

8-20

Circuit Breaker Cable

Mechanisms

9422C 8-22

Circuit Breaker Mechanisms 9422R 15–1200 A 8-23

Accessories 8-23

Door Closing Mechanisms

Single-Door or Multi-Door

Closing Mechanisms

9423 Up to 91 in.

door

openings

8-25

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

The Mini-Vario and Vario motor disconnect switch catalog

numbers can be identified as described in Table 8.1.

aSwitches/contacts are dual rated (UL/IEC).

Mini-Vario

aSwitches/contacts are dual rated (UL/IEC).

bAuxiliary contacts are dual rated (UL/IEC 10/12 A).

Table 8.1: Identification System

VCFN12GE

Model (V-Vario, K-Operator)

Operator Type/ Accessory Designation

CD Single hole Red & Yellow BD Single hole Black & Gray

CF Four hole Red & Yellow BF Four hole Black and Gray

CCD Single hole Red & Yellow w/extension

shaft VE Switch with Red handle installed on unit

(one padlock only)

CCF Four hole Red & Yellow w/ extension

shaft VD Switch with Black handle installed on unit

(no padlock provision)

Blank No operator or accessory ZAccessory, power pole, neutral or ground

Switch Typea

Blank 1 Var io 20/32 A

N12 Mini-Vario 10/12 A 2Var io 25/40 A

N20 Mini-Vario 16/20 A 3Var io 45/63 A

02 Var io 10/12 A 4Var io 63/80 A

01 Var io 16/20 A 5Vario 100/125 A

0Var io 20/25 A 6Vario 115/175 A

Enclosure Type (if applicable)

Blank No Enclosure G30, A30, W30 Type 1/12/4/4X Metallic (Class 9421)

GE Mini-Vario IP55

Non-Metallic GU Vario IP55 Non-Metallic

VBDN12

VCDN12

Table 8.2: Assembled Switches—IP65

Current Rating Complete Switches for Door Mounting (3-Padlock) Complete Switches for Rear Mounting,

Includes Extension Shaft (3-Padlock)

Red/Yellow (Single Hole) Black/Gray (Single Hole) Red/Yellow (Single Hole)

UL/IEC Catalog Number $ Price Catalog Number $ Price Catalog Number $ Price

10/12 A VCDN12 90.00 VBDN12 90.00 VCCDN12 134.00

16/20 A VCDN20 135.00 VBDN20 135.00 VCCDN20 161.00

Table 8.3: Enclosed Switches

Complete Switches Mounted in IP55 Non-metallic Enclosure

Red/Yellow Mounted In Sealable Enclosure, Non-UL Listed

Catalog Number $ Price

VCFN12GE 179.00

VCFN20GE 189.00

Table 8.4: Component Parts

Catalog

Number Description $ Price

VN12a10/12 A switch only 52.00

VN20a16/20 A switch only 63.00

VZN12aAdd on power pole for 10/12 A switch 26.00

VZN20aAdd on power pole for 16/20 A switch 31.50

VZN11 Neutral Pole with early make, late break for VN12 or

VN20 switch 29.30

VZN14 Grounding module for VN12 or VN20 29.30

VZN05 N.O. late make auxiliary contactb27.00

VZN06 N.C. early break auxiliary contactb27.00

VZN26 Single-pole shroud for auxiliary contacts 5.90

VZN08 Three-pole shroud for VN12 or VN20 7.70

VCFN12GE

VN12

VN12/KCC1YZ

Table 8.5: Operators and Accessories

Catalog

Number Description $ Price

KCC1YZ 45 x 45 mm Red & Yellow operator 39.20

KCD1PZ 60 x 60 mm Red & Yellow operator 39.20

KAD1PZ 60 x 60 mm Black & Gray operator 39.20

VZN17 300–340 mm shaft extension 22.50

VZN30 400–430 mm shaft extension 27.00

KZ32 Door interlocking plate for 45 or 60 mm operator 20.30

KZ83 Door mounting plate for 45 or 60 mm operator 20.30

VCCDN20

UL 508 Motor Disconnect

Switches

Mini-Vario and Vario™ Assembled and Enclosed Switches

Refer to Catalog 9421CT0301

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

UL 508 Motor

Disconnect Switches

Mini-Vario and Vario™ Switches

Refer to Catalog 9421CT0301

Vario

aComplete switch includes handle operator, shaft, door interlock plate, and line terminal shroud.

The Vario Motor Disconnect Switch is also offered as an enclosed switch, which is made of

corrosion resistant material. The 3-pole version makes the Vario switch ideal for manual

motor control applications. They are compact, easy to wire and connect, and come undrilled

to allow variable cable entry positions. Note: VCGU enclosures are UL approved.

aAssembled, includes switches mounted in enclosure with handle.

bRefer to Table 8.11 and Table 8.12 for horsepower ratings.

The V1 and V2 come in metallic enclosures (NEMA Type 1, 4, 4X, and 12). The NEMA

Type 1 is supplied with conduit knockouts top and bottom. A VZ7 auxiliary contact can be

factory installed in these metallic enclosures by adding Form X11 to the catalog number. A

VZ20 auxiliary contact can be factory installed in these enclosures by adding Form X20 to

the catalog number. Price Adder $42.00

aAssembled, includes: switches mounted in enclosure with handle.

bFor indoor use only. The NEMA 4/4X enclosure is made of #304 stainless steel with 3/4 in. T&B stainless steel hubs

on the top and bottom.

aUL Rated, NEMA Type 1, 12, IP55.

Table 8.6: NEMA Type 1 and 12 Assembled Switches for Door Mounting

Operator

Style

Complete Switches (Switch and Handle) for Door Mounting (3-padlock)

Red/Yellow (Four Hole) Black/Gray (Four Hole) Red/Yellow (Single Hole) Black/Gray (Single Hole)

UL/IEC Catalog No. $ Price Catalog No. $ Price Catalog No. $ Price Catalog No. $ Price

10/12 A VCF02 125.00 VBF02 125.00 VCD02 134.00 VBD02 134.00

16/20 A VCF01 147.00 VBF01 147.00 VCD01 161.00 VBD01 161.00

20/25 A VCF0 174.00 VBF0 174.00 VCD0 206.00 VBD0 206.00

20/32 A VCF1 185.00 VBF1 185.00 VCD1 219.00 VBD1 219.00

25/40 A VCF2 237.00 VBF2 237.00 VCD2 252.00 VBD2 252.00

45/63 A VCF3 282.00 VBF3 282.00 ————

63/80 A VCF4 329.00 VBF4 329.00 ————

100/125 A VCF5 401.00 VBF5 401.00 ————

115/75 A VCF6 612.00 VBF6 612.00 ————

Table 8.7: NEMA Type 1 and 12 Assembled Switches for Rear Mounting

Operator

Style

Complete Switches for Rear Mounting

with Extension Shaft (3-Padlock)aSwitches with Handles Installed

on Unit, DIN Rail Mount Only

Red/Yellow (Four Hole) Red/Yellow (Single Hole) Red/Yellow (1-Padlock) Black/Gray (No-Padlock)

UL/IEC Catalog No. $ Price Catalog No. $ Price Catalog No. $ Price Catalog No. $ Price

10/12 A VCCF02 162.00 VCCD02 162.00 ————

16/20 A VCCF01 185.00 VCCD01 185.00 ————

20/25 A VCCF0 197.00 VCCD0 197.00 VVE0 149.00 VVD0 149.00

20/32 A VCCF1 206.00 VCCD1 206.00 VVE1 156.00 VVD1 156.00

25/40 A VCCF2 252.00 VCCD2 252.00 VVE2 180.00 VVD2 180.00

45/63 A VCCF3 320.00 ——VVE3 212.00 VVD3 212.00

63/80 A VCCF4 356.00 ——VVE4 300.00 VVD4 300.00

100/125 A VCCF5 464.00 ——— ———

115/75 A VCCF6 606.00 ——— ———

Table 8.8: Non-Metallic Enclosed Switches a b

Ampere Size

UL/IEC IP55-PVC 3-Pole, NEMA Type 1 & 12

Catalog No. $ Price

20/32 VC1GU 239.00

25/40 VC2GU 287.00

45/63 VC3GU 345.00

63/80 VC4GU 381.00

100/125 VC5GU 548.00

115/175 VC6GU 845.00

Table 8.9: Metallic Enclosed Switches a b

Ampere Size

UL/IEC

Horsepower Ratings NEMA Type 1 NEMA Type 12 NEMA Type 4/4Xb

240 V 480 V 600 V Catalog No. $ Price Catalog No. $ Price Catalog No. $ Price

20/32 5 10 10 9421V1G30 333.00 9421V1A30 548.00 9421V1W30 783.00

25/40 5 10 15 9421V2G30 381.00 9421V2A30 594.00 9421V2W30 831.00

Table 8.10: Non-Metallic Enclosed Switch Dimensionsa

Catalog No.aNo.

Poles

Dimensions

abcdef

in. mmin.mmin.mmin.mmin.mmin.mm

VC1GU–VC2GU 3 6.7 170 4.1 105 3.2 82 4.8 122 2.1 53 5.0 128

VC3GU–VC4GU 3 6.7 170 5.3 135 3.3 85 5.1 130 3.7 95 5.2 131

VC5GU–VC6GU 3 11.0 280 8.6 220 5.0 126 7.9 201 7.5 190 8.6 203

Table 8.11: Vario Manual Motor Control Switches, IEC

Ampere Size

IEC kW Rating 3-Pole Switch Body

230 V 240 V 400 V 415 V 500 V 690 V

12 3344 5.5 7.5

20 4 4 5.5 5.5 7.5 11

25 5.5 5.5 7.5 7.5 11 15

32 5.5 5.5 11 11 11 15

40 7.5 7.5 15 15 18.5 15

63 15 15 22 22 30 22

80 18.5 18.5 30 30 37 30

125 22223737 45 37

175 30304545 55 45

Non-Metallic Enclosure Metallic Enclosure

3.00

76 .31

5.38

137

6.88

175

5.63

143

4.25

108

5.88

149

NEMA Type 1 V1G30, V2G30

Metallic Enclosed Switch Dimensions

3.00

6.75

171

7.38

187

5.50

140

4.50

114

6.25

159

NEMA Type 4, 4X, 12

V1W30, V2W30, V1A30, V2A30

Ø 6.2

.25

Legend

Plate

Holder

VC1GU–VC6GU

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

UL 508 Motor

Disconnect Switches

Mini-Vario and Vario™ Switches

Refer to Catalog 9421CT0301

Vario Manual Motor Control Switches

Vario switches act as enclosure disconnects when short

circuit protection is provided upstream of the switch (if

short circuit protection is not provided upstream, use

GS1, LK3, Class 9422 Type T or D10 disconnect

switches). Type V switches meet UL 508 requirements

as manual motor controllers.

aRefer to Table 8.11 and Table 8.12 for horsepower ratings.

Table 8.12: Vario Manual Motor Control

Switches, UL

Ampere

Size

Horsepower Rating Shaft

Size 3-Pole Switch

Body

240 V 480 V 600 V mm Type

10 2 5 5 6 V02

16 3 7.5 7.5 6 V01

20 5 10 10 6 V0

20 5 10 10 6 V1

25 5 10 15 6 V2

45 10 20 30 8 V3

63 15 30 40 8 V4

100255050 8 V5

115305060 8 V6

Manual Motor

Control Switch

Table 8.13: Switch Bodya

Ampere Size

UL/IEC Shaft Size

3 Pole Switch Body

Type $ Price

10/12 6 V02 62.00

16/20 6 V01 74.00

20/25 6 V0 84.00

20/32 6 V1 95.00

25/40 6 V2 143.00

45/63 8 V3 179.00

63/80 8 V4 215.00

100/125 8 V5 287.00

115/175 8 V6 428.00

aWhen using these handles for replacements on the non-metallic enclosed switches (see page 8-3),

the handle shaft supplied with the enclosure must be reused.

aThe door interlock plate included with VCC Kits has the same drilling as the handle operators.

Table 8.14: NEMA Type 1 and 12 Handle Operators: V02–V2 (6 mm Shaft), V3–V6 (8 mm Shaft) a

Operator Type Red/Yellow Single Hole

45 x 45 mm Red/Yellow Four Hole

45 x 45 mm Black/Gray Single Hole

45 x 45 mm Black/Gray Four Hole

45 x 45 mm

Switches No. of

Padlocks Catalog No. $ Price Catalog No. $ Price Catalog No. $ Price Catalog No. $ Price

V02–V2 0 KCC1LZ 39.20 KCE1LZ 39.20 KAC1BZ 39.20 KAE1BZ 39.20

V02–V2 1 KCC1YZ 39.20 KCE1YZ 39.20 ————

Operator Type Red/Yellow Single Hole

60 x 60 mm Red/Yellow Four Hole

60 x 60 mm Black/Gray Single Hole

60 x 60 mm Black/Gray Four Hole

60 x 60 mm

V02–V2 0 KDD1PZ 39.20 KDF1PZ 39.20 KBD1PZ 39.20 KBF1PZ 39.20

V3–V4 0 — —KDF2PZ 39.20 ——KBF2PZ 39.20

V02–V2 3 KCD1PZ 39.20 KCF1PZ 39.20 KAD1PZ 39.20 KAF1PZ 39.20

V3–V4 3 — —KCF2PZ 39.20 ——KAF2PZ 39.20

Operator Type Red/Yellow Four Hole

90 x 90 mm Black/Gray Four Hole

90 x 90 mm

V5–V6 0 KDF3PZ 107.00 KBF3PZ 107.00

V5–V6 3 KCF3PZ 107.00 KAF3PZ 107.00

aWhen using these handles for replacements on the non-metallic enclosed switches (see page 8-3),

the handle shaft supplied with the enclosure must be reused.

Table 8.15: Low Profile Handle Operatorsa

Operator Type Red/Yellow Single Hole

60 x 60 mm Red/Yellow Four Hole

60 x 60 mm Black/Gray Single Hole

60 x 60 Black/Gray Four Hole

60 x 60 mm

Switches No. of

Padlocks Catalog No. $ Price Catalog No. $ Price Catalog No. $ Price Catalog No. $ Price

V02–V2 3 KCD1YZ 39.20 KCF1YZ 39.20 KADIXZ 39.20 KAF1XZ 39.20

V3–V4 3 — —KCF2YZ 39.20 ——KAF2XZ 39.20

Operator Type Red/Yellow Four Hole

90 x 90 mm Black/Gray Four Hole

90 x 90 mm

V5–V6 3 KCG2YZ 72.00 KAG2XZ 72.00

Table 8.16: Gasket Kits

Catalog No. Description $ Price

KZ65 45 x 45 mm Gasket for V02-V2 for 4-hole type handles (order in quantities of 5)—IP65 5.90

KZ66 60 x 60 mm Gasket for V02-V2 for 4-hole type handles (order in quantities of 5) 12.00

KZ62 60 x 60 mm Gasket for V3-V4 for 4-hole type handles (order in quantities of 5) 12.00

KZ67 90 x 90 mm Gasket for V5-V6 for 4-hole type handles (order in quantities of 5)—IP65 15.60

Single-Hole

Mounting Dimensions

Four-Hole 60 x 60

Mounting Dimensions a

Four-Hole 90 x 90

Mounting Dimensions a

Table 8.17: Rear/Panel Mounting Switch Body Dimensions

Type Shaft

Extension

Dimensions

abcd

in. mm in. mm in. mm in. mm

V02 to V2 VZ17

VZ30

5.5–13.0

5.5–16.9

140–330

140–430 0.60 15 2.4 60 0.17 4.2

V3 to V4 VZ18

VZ31

5.5–12.6

5.5–16.5

140–320

140–420 0.79 20 2.4 60 0.20 5.2

V5 to V6 VZ18

VZ31

6.5–13.8

6.5–17.7

165–350

165–450 1.20 30 3.9 100 0.28 7.0

Four-Hole Operator

KDF3PZ and KBF3PZ

Four-Hole Operator

(All except KDF3PZ

and KBF3PZ)

Single-Hole Operator

Low-Profile Handle

KCD1YZ

22.5

12.7

5.5

dia. d

1.5-6

1.73

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

UL 508 Motor

Disconnect Switches

Mini-Vario and Vario™ Accessories

Refer to Catalog 9421CT0301

aDimensions for single-hole mounting.

aEarly Break, Late Make.

bAuxiliary contacts are rated UL/IEC 10/12 A.

Table 8.18: Door Mounting Switch Body Dimensions

Switch Type

Dimensions Weight

Approx. lbs.

abc

in. mm in. mm in. mm

V02 to V2a2.83 72 2.17 55 2.91 74 0.44

V02 to V2 2.36 60 2.17 55 2.91 74 0.44

V3 to V4 2.56 65 2.36 60 3.27 83 1.10

V5 to V6 3.54 90 3.54 90 4.92 125 2.00

Table 8.19: Shaft Extension and Door Interlock

Switch Type

Maximum

Panel Depth Shaft

Extension

Kit $ Price Door

Interlock

Plate $ Price Door

Mounting

Plate $ Price

in. mm

V02 to V2 13.0 330 VZ17 28.70 KZ32 20.30 KZ83 20.30

V3, V4 12.6 320 VZ18 35.60 KZ74 39.20 KZ81 39.20

V5, V6 13.8 351 VZ18 35.60 KZ74 39.20 KZ81 39.20

V02 to V2 16.9 429 VZ30 35.60 KZ32 20.30 KZ83 20.30

V3, V4 16.5 419 VZ31 42.80 KZ74 39.20 KZ81 39.20

V5, V6 17.7 450 VZ31 42.80 KZ74 39.20 KZ81 39.20

Table 8.20: Accessories

Switch Type Line Side

Terminal Shroud

For Main Switch $ Price Terminal Shroud

for Add-on

Power Pole $ Price Terminal Shroud

for Auxiliary

Contact $ Price

V02 to V2 VZ8 8.40 VZ26 5.90 VZ29 5.90

V3, V4 VZ9 8.40 VZ27 5.90 VZ29 5.90

V5, V6 VZ10 12.00 VZ28 9.50 VZ29 5.90

Table 8.21: Add-On Contact Modules

Switch Type Main Pole

Module Main

Pole

Ampere

Rating

UL/IEC $ Price

Auxiliary Contacts

$ Price

1 N.O. &

1 N.C. a2 N.O.

V02 VZ02 VZ02 10/12 31.50

VZ7bVZ20b42.80

V01 VZ01 VZ01 16/20 32.90

V0 VZ0 VZ0 20/25 34.20

V1 VZ1 VZ1 20/32 35.60

V2 VZ2 VZ2 25/40 55.00

V3 VZ3 VZ3 45/63 66.00

V4 VZ4 VZ4 63/80 82.00

V5 — — — —

V6 — — — —

Table 8.22: Add-On Contact Modules

Switch

Type

Neutral Modules Early

Make/Late Break Grounding

Module Auxiliary Contacts

Catalog No. $ Price Catalog No. $ Price Catalog No. Description $ Price

V02–V2 VZ11 42.80 VZ14 42.80 VZ7 1 Late Make N.O. & 1 Early Break N.C. 42.80

V3–V4 VZ12 54.00 VZ15 54.00 VZ20 2 N.O. Contacts 42.80

V5–V6 VZ13 70.00 VZ16 70.00 ———

Table 8.23: Labeling Accessories

Nameplate Holder with Nameplate Nameplate Holder Only Nameplate Only

Size Catalog No. $ Price Catalog No. $ Price Use With Catalog No. $ Price

45 x 45 mm KZ13 4.80 KZ14 4.40 KZ14 KZ76 3.50

60 x 60 mm KZ15 4.80 KZ16 4.40 KZ16 KZ77 3.50

90 x 90 mm KZ103 7.80 KZ101 6.80 KZ1010 KZ100 3.50

Table 8.24: Shrouds

Switch Type 3-Pole Shroud Single-Pole Shroud

Catalog No. $ Price For Add-On Power Pole Catalog No. $ Price

V02–V2 VZ8 8.40 VZ02-VZ2, VZ11 & VZ14 VZ26 5.90

V3–V4 VZ9 8.40 VZ23, VZ4, VZ12 & VZ15 VZ27 6.90

V5–V6 VZ10 12.00 VZ13 & VZ16 VZ28 9.50

—— —For 2-Pole Aux. Contact VZ29 5.90

Table 8.25: Main Pole Module Dimensions

Switch Type

Dimensions Weight

Approx. lbs.

abc

in. mm in. mm in. mm

V02 to VZ2 0.63 16 2.9 74 1.38 35 0.10

VZ3 to VZ4 0.79 20 3.3 83 1.80 46 0.22

1.73

1.5-6

.217

5.5 .217

5.5

2.68

1.89

.512

13.512

Door Interlock Plate

KZ32

Shaft Extension Kit

Add-On Contact Modules

Terminal Shroud

for Auxiliary Contact

VZ29

Terminal Shroud for

Main Switch

VZ8

Main Pole Module

CP1 Discount

Schedule

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

IEC Style Disconnect

Switches

GS1/GS2 Fusible and LK3/LK4 Non-Fusible, UL 98 Listed

Refer to Catalog 9421CT0301

Identification System

Note: All fusible switches through 400 A and non-fused switches through 200

A are equipped with a feature to test optional auxiliary contacts without

energizing the load when the appropriate GS1AHT*** handle is used.

aShipped with line side terminal shrouds, for additional shrouds see

page 8-8.

bTerminal lug must be ordered separately—see page 8-8.

For example:

LK3SU3 (600 A Non-Fusible Switch, use 15 x 12 Shaft) +

GS2AE6 (15 x 12 200 mm Type S Shaft) + GS2AH150

(Black/ Black, Lockable)

To add auxiliary contacts:

For front mounted contacts order LK3AD30 (front

mounted auxiliary contact holder) + GS2AM110 (N.O.

contact for GS1AD10, GS2AD11, and LK3AD30).

The GS1 part numbers can be identified as follows: GS1 D U 3

(See Catalog 9421CT0301 for specific applications.)

Model “GS1”, “GS2”—Fusible (Class J Fuse unless noted), “LK3”, “LK4”—Non-Fusible

Current Range, Operator Style (Front Operator unless noted), Accessory Type

“D”—30 A Front and Side Operation, “DD”—30 A Class CC Front and Side Operation “E”—30 A,

“EE”—30 A Class CC, “G”—60 A, “J”—100 A, “M”—200 A, “Q”—400 A, “S”—600 A, “T”—800 A

(Class L if Fused), “U”—1000 A, “W”—1200 A

UL Certification

Poles—Number of Poles 2 or 3

“AH”—Handle, “AHT”—Handle w/ Test, “AE”—Extension Shaft, “AD”—Aux contact holder, “AM”—Aux Contact

Table 8.26: Switches — Fusible

Catalog

Number Description $ Price

Compact GS1 Fusible IEC Style Disconnect Switches

GS1DDU3 30 A, 3-Pole, Class CC, use 5 x 5 Shaft 237.00

GS1DU3 30 A, 3-Pole, Class J, use 5 x 5 Shaft 260.00

GS2 Fusible IEC Style Disconnect Switches

GS2EEU3 30 A, 3-Pole, Class CC , use 10 x 10 Shaft 237.00

GS2EU3 30 A, 3-Pole, Class J, use 10 x 10 Shaft 260.00

GS2GU3 60 A, 3-Pole, Class J, use 10 x 10 Shaft 336.00

GS2JU3ab 100 A, 3-Pole, Class J, use 10 x 10 Shaft 536.00

GS2MU3ab 200 A, 3-Pole, Class J, use 10 x 10 Shaft 1181.00

GS2QU3ab 400 A, 3-Pole, Class J, use 10 x 10 Shaft 2252.00

GS2SU3ab 600 A, 3-Pole, Class J, use 15 x 12 Shaft 3378.00

GS2TU3ab 800 A, 3-Pole, Class L, use 15 x 12 Shaft 5061.00

Table 8.27: Switches — Fusible with Direct Mount

Side Handle

Catalog

Number Description $ Price

Switches with Direct Mount Side Handle

GS1EERU20 30 A, 2-Pole, Class CC 204.00

GS1EERU30 30 A, 3-Pole, Class CC 242.00

GS1AH01 Right Side Handle for

GS1EERU20 & GS1EERU30 46.40

30 A Side Handle

GS1EERU30

200 A Switch

GS2MU3

Table 8.28: Switches — Non-Fusible

Catalog

Number Description $ Price

Compact LK3 Non-Fusible IEC Style Disconnect Switches

LK3/LK4DU3 30 A, 3-Pole, 5 x 5 Shaft 218.00

LK4 Non-Fusible IEC Style Disconnect Switches

LK4GU3 60 A, 3-Pole, use 10 x 10 Shaft 263.00

LK4JU3 100 A, 3-Pole, use 10 x 10 Shaft 458.00

LK4MU3ab 200 A, 3-Pole, use 10 x 10 Shaft 1010.00

LK4QU3ab 400 A, 3-Pole, use 15 x 15 Shaft 1910.00

LK3SU3ab 600 A, 3-Pole, use 15 x 12 Shaft 2873.00

LK3TU3ab 800 A, 3-Pole, use 15 x 12 Shaft 4301.00

LK3UU3ab 1000 A, 3-Pole, use 15 x 12 Shaft 5372.00

LK3WU3ab 1200 A, 3-Pole, use 15 x 12 Shaft 6450.00

Compact 30 A Switch

LK3DU3

Example of the parts to order to build a complete switch:

Choose a switch + Shaft + Handle Assembly + Lugs if needed

600 A

LK3SU3

Shaft 200 mm

GS2AE5

Black Handle

GS2AH150

Lugs Kit

GS1AW503

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

IEC Style Disconnect

Switches

GS1/GS2 Fusible and LK3/LK4 Non-Fusible, UL 98 Listed

Refer to Catalog 9421CT0301

Handles

Note: Now UL approved for indoor or outdoor applications.

Table 8.29: Pistol Handles for Compact GS1 and LK3 for Use with Shaft Type D

(as listed below)

NEMA/UL Type IEC Type Defeatable Padlockable Color Operation Catalog No. $ Price

1, 12 IP54 Yes Yes Black Off/On (O/I) GS1AH101 51.00

1, 12 IP54 Yes Yes Red/Yellow Off/On (O/I) GS1AH102 51.00

Table 8.30: Pistol Handles for Compact and Standard GS1/GS2 and LK3/LK4 for

Compact GS1, 30 A, and Compact LK3 30 A (3 in. handles) for Use with

Shaft Type S (as listed below)

NEMA/UL Type IEC Type Defeatable Padlockable Color Operation Catalog No. $ Price

1, 3R, 12 IP54 Yes Yes Black Off/On (O/I) GS2AH110 62.00

1, 3R, 12 IP54 Yes Yes Red/Yellow Off/On (O/I) GS2AH120 62.00

1, 3R, 12 IP54 Yes Yes Black Test/Off/On (T/O/I) GS2AHT110 117.00

1, 3R, 12 IP54 Yes Yes Red/Yellow Test/Off/On (T/O/I) GS2AHT120 117.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Black Off/On (O/I) GS2AH410 70.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Red/Yellow Off/On (O/I) GS2AH420 70.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Black Test/Off/On (T/O/I) GS2AHT410 117.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Red/Yellow Test/Off/On (T/O/I) GS2AHT420 117.00

Table 8.31: Pistol Handles for Standard GS2 and LK4 (as listed below)

NEMA/UL Type IEC Type Defeatable Padlockable Color Operation Catalog No. $ Price

GS2 30–100 A and LK4 60–100 A (3 in. handles)

1, 3R, 12 IP54 Yes Yes Black Off/On (O/I) GS2AH110 62.00

1, 3R, 12 IP54 Yes Yes Red/Yellow Off/On (O/I) GS2AH120 62.00

1, 3R, 12 IP54 Yes Yes Black Test/Off/On (T/O/I) GS2AHT110 117.00

1, 3R, 12 IP54 Yes Yes Red/Yellow Test/Off/On (T/O/I) GS2AHT120 117.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Black Off/On (O/I) GS2AH410 70.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Red/Yellow Off/On (O/I) GS2AH420 70.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Black Test/Off/On (T/O/I) GS2AHT410 117.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Red/Yellow Test/Off/On (T/O/I) GS2AHT420 117.00

GS2 200–400 A and LK4 200 A (5 in. handles)

1, 3R, 12 IP54 Yes Yes Black Off/On (O/I) GS2AH130 70.00

1, 3R, 12 IP54 Yes Yes Red/Yellow Off/On (O/I) GS2AH140 70.00

1, 3R, 12 IP54 Yes Yes Black Test/Off/On (T/O/I) GS2AHT130 125.00

1, 3R, 12 IP54 Yes Yes Red/Yellow Test/Off/On (T/O/I) GS2AHT140 125.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Black Off/On (O/I) GS2AH430 78.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Red/Yellow Off/On (O/I) GS2AH440 78.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Black Test/Off/On (T/O/I) GS2AHT430 132.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Red/Yellow Test/Off/On (T/O/I) GS2AHT440 132.00

Table 8.32: Pistol Handles for Use with Shaft Type S (as listed below)

NEMA/UL Type IEC Type Defeatable Padlockable Color Operation Catalog No. $ Price

For LK3 400–1200 A

1, 3R, 4, 4X, 12 IP65 Yes Yes Black Off/On (O/I) GS2AH150 263.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Red/Yellow Off/On (O/I) GS2AH160 263.00

For GS2 600–800 A

1, 3R, 4, 4X, 12 IP65 Yes Yes Black Off/On (O/I) GS2AH150 263.00

1, 3R, 4, 4X, 12 IP65 Yes Yes Red/Yellow Off/On (O/I) GS2AH160 263.00

Table 8.33: Shafts

Length Catalog No. $ Price

in. mm

Shaft 5 mm x 5 mm—for Use with Pistol Handles, Type D

12.6 320 GS1AE7 18.60

15.7 400 GS1AE71 23.30

Shaft 5 mm x 5 mm—for Use with Pistol Handles, Type G

12.6 320 GS2AE8 18.60

15.7 400 GS2AE81 23.30

Shaft 10 mm x 10 mm—for Use with Standard GS2 and LK4

12.6 320 GS2AE2 20.30

15.7 400 GS2AE21 25.00

Shaft 15 mm x 12 m—for Use with Pistol Handles

7.9 200 GS2AE5 32.60

15.7 400 GS2AE51 40.40

Type D

Alternate Handles for

Compact Switches

Only

Economical

Handle Design

Compact Shaft Kits

GS1AH101 GS1AH102

GS1AE7/AE71 Shafts

Type S

Standard

Handle Design

Use these shaft

kits when using

Compact Switches

GS2AH110

GS2AH120

GS2AE8/AE81 Shafts

GS2AH110 GS2AH120

GS2AH160 GS2AE5 / AE51

GS2AE2/AE21

Shafts

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

IEC Style Disconnect

Switches

GS1/GS2 Fusible and LK3/LK4 Non-Fusible, UL 98 Listed

Refer to Catalog 9421CT0301

Accessories

aGS1AN• • contact blocks cannot be mixed with GS1ANT• • contact blocks on the same switch. You must use all

GS1AN11/GS1AN22 on a single switch OR all GS1ANT11/GS1ANT22 on a single switch.

aGS1 600–800 A and LK3 800–1250 A can receive 1 lug for 3 cables per terminal or 2 lugs for 2 cables per terminal.

aAll GS1 and LK3 switches supplied with line side shrouding.

bThree piece kit for either line or load side.

Table 8.34: Auxiliary Contacts

Type Description Catalog No. $ Price

For Compact LK3 / GS1

U = Upper or Top mounted Contact holder (for 5 to 8 auxiliary contacts). Standard products allow

up to 4 auxiliary contacts without any extra contact holders. GS1AD10 46.70

10 A 1 N.O. Contact Block GS2AM110 14.70

600 Vac 1 N.C. Contact Block GS2AM101 14.70

For LK4 60–200 A, GS2 30–800 A

U = Upper or Top mounted Contact holder required (for 1 to 8 upper auxiliary contacts) GS2AD11 46.70

10 A 1 N.O. Contact Block GS2AM110 14.70

600 Vac 1 N.C. Contact Block GS2AM101 14.70

S = Side mounted a1 N.O. & N.C. Contact Block (max of two blocks – any mix) GS1AN11 78.00

2 N.O. & N.C. Contact Block (max of two blocks – any mix) GS1AN22 140.00

S = Side mounted a1 N.O. & N.C. Contact Block w/ Test (max of two blocks – any mix) GS1ANT11 93.00

2 N.O. & N.C. Contact Block w/ Test (max of two blocks – any mix) GS1ANT22 156.00

For LK3 400–1200 A

U = Upper or Top mounted Contact holder (for 1 to 4 auxiliary contacts) LK3AD30 46.70

10 A 1 N.O. Contact Block GS2AM110 14.70

600 Vac 1 N.C. Contact Block GS2AM101 14.70

Table 8.35: Terminal Lugs

For use on Wire Size # of Wires

per Lug Wire Type Lugs per Kit Catalog No. $ Price

Compact GS1/LK3 #14–#10 1 Cu — Standard —

GS2 30 A CC #14–#10 1 Cu — Standard —

GS2 30 A J #14–#10 1 Cu — Standard —

GS2/LK4 60 A J #10–#3 1 Cu — Standard —

LK4 100 A #14–#2/0 1 Cu — Standard —

GS2 100 A #14–2/0 1 Cu/Al 6 GS1AW303 59.00

GS2/LK4 200 A #6–3/0 1 Cu/Al 6 GS1AW403 98.00

GS2 400–800 A

LK3 400–600 A a2 x 2–2 x 600 2 Cu/Al 6 GS1AW503 197.00

LK3 800–1200 A a4 x 2–4 x 600 2 Cu/Al 12 GS1AW903 395.00

Table 8.36: Power Distribution Lugs

For use on Wire Size

AWG (mm2)# of Wires

Per Lug Wire

Type Lugs per

Kit Catalog Number $ Price

GS2JU3 #8 (10) – #6 (16) 6Cu3GS1AW306 126.00

#14 (2.1) – #10 (6)

GS2MU3

GS2QU3

#6 (16) – #4 (35)

12 Cu 3 GS1AW406 209.00#8 (10)

#14 (2.1) – #10 (6)

GS2MU3

GS2QU3

#2 (35) – #2/0 (70)

6Cu3GS1AW506 233.00

#6 (16) – #4 (25)

#8 (10)

#12 (3.3) – #10 (4)

Table 8.37: Terminal Shrouds

For use on Line or Load Side aCatalog No. $ Price

Compact GS1/LK3 Standard —

All GS2/LK4 30 A Standard —

All GS2/LK4 60 A Standard —

LK4 100 A Standard —

GS2 100 A bGS1AP33 101.00

GS2/LK4 200 A bGS1AP43 132.00

GS2 400 A GS1APU53 140.00

LK3 400–600 A LK3AP63 86.00

GS2 600–800 A GS2AP73 140.00

LK3 800–1200 A LK3AP83 101.00

Table 8.38: Shorting Links

For use on Shorting Links per Kit Catalog No. $ Price

GS2 60 A 3 GS1AU203 29.60

GS2 100 A 3 GS1AU303 41.90

GS2 200 A 3 GS1AU403 62.10

GS2 400 A 3 GS1AU503 93.00

GS2 600–800 A 3 GS1AU803 156.00

Table 8.39: Shaft Padlocking Kit

For use on Catalog No. $ Price

Compact GS1/LK3 Standard —

LK4 60–200 A Standard —

GS2 30–400 A Standard —

LK3 400–1200 A GS1AXU3 62.00

GS2 600–800 A Standard —

GS1AD10 +

GS2AM110

GS2AM110 +

GS2AM101

Terminal

Lugs

Terminal Shrouds

Shorting Links

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Dimensions IEC Style Disconnect Switches, UL 98 Listed

Refer to Catalog 9421CT0311

GS1DDU3, 30 A Compact Class CC Fuses

GS1DU3, 30 A Compact Class J Fuses

GS2EEU3, 30 A Class CC Fuses

25.6

37.3

115

32"

FIX

116

16 "

79.5

96.5

125

32"

18.3

32"

M 5

FIX

114

2 ø 4.5

ø 31

-OFF

-ON

83.8

2""

2.48"

1.83

GS2AH/AHT110, 120, 410 or 420

2.75

1.72

43.9

OFF

TEST

1.57

1.22

0.27

Ø(4)

90°

65°

1.10

Door Drilling

116

4.56

105.5

4.13

15.8

0.6384

3.38

1.0

37.315

1.47

FIX

3.88

2.5

2.48

46.5

1.83

1.25

0.13

2 ø 4.5

ø 31

2.0

-OFF

-ON

FIX 0.19

.059

GS1AH101

or 102

GS2AH/AHT110, 120, 410 or 420

2.75

1.72

43.9

OFF

TEST

1.57

1.22

0.27

Ø(4)

90°

65°

1.10

Door Drilling

1.13

Fix

29 Door Drilling

5.69

144

5.88

149

3.88

2.44

2.63

Fix

5.25

133

2.75

1.72

43.9

OFF

TEST

1.57

1.22

0.27

Ø(4)

90°

65°

1.10

Mounting Hole Dimension

0.19 in. (4.8 mm)

GS2 AH / AHT 110, 120, 410 or 420

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Dimensions GS1 Fusible and LK3 Non-Fusible Disconnect Switches

Refer to Catalog 9421CT0301

GS2EU3/GS2GU3, GS2 30 A/60 A Class J Fuse Clips

GS2JU3, GS2 100 A Class J Fuses

GS2MU3, GS2 200 A Class J Fuses

GS2QU3, GS2 400 A Class J Fuses

GS2SU3/GS2TU3, GS2 600 A Class J AND 800 A Class L Fuses

1.50

5.88

149

2.75

6.75

171

2.63

Fix 5.25

133

5.63

143

3.50

89 Door Drilling

OFF

TEST

1.57

1.22

0.27

Ø(4)

90°

65°

1.10

2.75

1.72

43.9

Mounting Hole Dimension: 0.19 in. (4.8 mm)

Terminal Lugs 2/0 Max.

.25

Ø6.9

.75

.63

.88

2.06

7.19

183

8.25

210

3.31

Fix 6.56

167

5.63

1433.44

2.75

1.72

43.9

Door Drilling

OFF

TEST

90°

65°

1.57

1.22

0.27

Ø(4)

1.10

Mounting Hole Dimension: 0.19 in. (4.8 mm)

Terminal Lugs 3/0 Max.

1.00

1.13

1.50

.44

Ø11.6

Fix 2.44

8.13

207

9.44

240

3.69

3.75

Fix 7.50

191

6.00

152 3.44

4.95

125.1

1.75

44.6

Door Drilling

1.57

1.22

0.27

Ø(4)

1.10

OFF

90°

TEST

Mounting Hole Dimension: 0.19 in. (4.8 mm)

Terminal Lugs

2 x 600 MCM Max.

1.50

3.13

2.88

.38

Ø 10.2

Fix 2.81

Fix 8.81

224

2.81

14.31

363

11.94

303

2.06

4.44

112

5.56

141 3.44

Ø .25

4.95

125.1

1.75

44.6 Door Drilling

1.57

1.22

0.27

Ø(4)

1.10

OFF

90°

TEST

Mounting Hole Dimension: 0.25 in. (6.3 mm)

Terminal Lugs

2X600 MCM Max. 3X600 MCM Max.

2.50

19.38

492 6.00

152

2.38

59 4.75

120 4.75

120 4.00

100

7.50

190

4.13

106

3.13

2.75

3.13

803.56

91 1.56

2.50

2.88

733.00

1.50

.50

.25

9.88

250

14.25

362

20.38

517

1.50

38 7.13

181

Ø 9.38 Fix 13.63

346

Fix 9.88

251

Locking

55°

Ø .38

Ø 44

Door

Drilling

1.57

1.22

Ø0.27

Ø(4)

1.10

2.40

61.1

8.26

209.8

Mounting Hole Dimension: 0.38 in. (9.6 mm)

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Dimensions GS1 Fusible and LK3 Non-Fusible Disconnect Switches

Refer to Catalog 9421CT0301

LK3DU3, Compact LK3 30 A

LK3GU3/LK3JU3, LK3 60 A/100 A

LK3MU3, LK3 200 A

LK3QU3/LK3SU3, LK3 400 A/600 A

LK3TU3/LK3UU3/LK3WU3, LK3 800 A/1000 A/1250 A

90°

Door Drilling

4.56

116

3.78

1.94

.59

1.00

2.00

.75

1.83

2.59

2.48

3.84

1.78

.72

.56

Fix

3.13

Fix

Ø .19

-ON

0-OFF

1.25

Ø 31

.13

2 Ø 4.5

Mounting Hole Dimension: 0.19 in. (4.8 mm)

Fix

1.50

Fix

5.25

133

.19

5.88

149

6.69

170

2.75

2.63

3.88

3.50

89 Door Drilling

2.75

1.72

43.9

OFF

TEST

1.57

1.22

0.27

Ø(4)

90°

65°

1.10

Mounting Hole Dimension: 0.19 in. (4.8 mm)

Terminal Lugs 3/0 Max.

1.00

1.13

1.50

.44

Ø11.6

8.13

206

2.44

9.50

241

3.69

3.75

3.44

.19

Fix

7.50

191

Door Drilling

1.57

1.22

0.27

Ø(4)

1.10

4.95

125.1

1.75

44.6

OFF

90°

TEST

Mounting Hole Dimension: 0.19 in. (4.8 mm)

Terminal Lugs

2 x 600 MCM Max.

1.50

3.13

2.88

.38

Ø 10.2

.81

11.00

279

.56

6.56

166

1.63

2.31

5.00

127

1.56

3.13

Fix

10.06

255

Fix

6.88

175

Fix

12.63

320

Door Drilling

1.57

1.22

0.27

Ø(4)

1.10

2.40

61.1

8.26

209.8

Mounting Hole Dimension: 0.25 in. (6.3 mm)

Terminal Lugs

2X600 MCM Max. 3X600 MCM Max.

3.13

3.56

1.56

2.50

2.88

3.00

1.50

.38

6.56

166

1.56

.81

2.31

1.56

14.63

372

6.81

173

4.75

121

13.00

330

2.50

Fix

6.88

175

Fix

13.69

347

Door Drilling

1.57

1.22

0.27

Ø(4)

1.10

2.40

61.1

8.26

209.8

Mounting Hole Dimension: 0.38 in. (9.6 mm)

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

NEMA Style Disconnect

Switches

NEMA Style Door Mounted Disconnect Switches

Refer to Catalog 9420CT9701

aNon-fused ratings

aOne block per switch.

Note: These switches are for motor circuit applications.

aOne conductor per lug.

aContinuous current should not exceed switch rating (size). Fuse clip

kits should be sized to accommodate inrush.

File D10

The D10 disconnect switch features high I2T rating, longer contact life, visible contact indication, fuse-mounting flexibility, dead-front construction,

and auxiliary interlocks.

A complete installation includes a D10 disconnect switch, D11 handle operator, and D12 fuse clip kit. The D10 accepts Class H, K, J, or R fuses or

can be used for non-fusible applications. The D10 disconnect switch is operated by a cast metal handle operator that is lockable in the “OFF”

position and defeatable in the “ON” position.

Table 8.40: Disconnect Switches (without fuse

clips or shorting straps)

600 V—Without Service Entrance Rating

Starter

NEMA

Type

Size

Rating

(A)

Max. Horsepower RatingaCatalog

Number $ Price

120 V 200–

240 V 480 V 600 V

0–1 30 5 10 20 25 D10S1 270.00

26010204050D10S2 292.00

3 100 15 30 60 75 D10S3 452.00

4 200 25 50 100 100 D10S4 860.00

600 V—With Service Entrance Rating

Starter

NEMA

Type

Size

Rating

(A)

Max. Horsepower Rating aCatalog

Number $ Price

120 V 200–

240 V 480 V 600 V

0–1 30 5 10 20 25 D10S1H 320.00

26010204050D10S2H 352.00

3 100 15 30 60 75 D10S3H 544.00

4 200 25 50 100 100 D10S4H 1154.00

Table 8.41: Rotary Handle Operator Kits and Shafts

Kits include: Handle, shaft, and actuator

NEMA Type 1, 3, 3R, 4, and 12

Description Rating

(A) Enclosure Interior

Depth—Inches Catalog

Number $ Price

Complete Kit with

Handle, Shaft, and

Actuator

30, 60,

100, 200

5–6 D11SF4 106.00

6–10 D11SF10 118.00

10–16 D11SF16 130.00

Shaft only 30, 60,

100, 200

6D11SH10 26.20

12 D11SH16 32.80

Table 8.42: Auxiliary Electrical Interlock

(for mounting on 30 A—200 A disconnect switch a)

Block Description

(with switch contacts open) Catalog

Number $ Price

1 N.O. D11N0 79.00

1 N.C. D11NC 79.00

1 N.O. and 1 N.C. D11N0C 116.00

2 N.O. D11N00 116.00

2 N.O. and 2 N.C. D11N0C2 130.00

Table 8.43: Interrupting and Withstandability

Ratings

Rating (A) Interrupting Rating

Amperes Symmetrical

600 Vac, 3Ø

Withstandability I2T

(Amperes2 seconds)

30 1,200 0.38 x 106

60 1,800 1.28 x 106

100 2.000 2.62 x 106

200 3,600 5.25 x 106

Line Shield

Centerline

of Switch

Operating

Shaft

Table 8.44: Lug Data

Rating (A) Number

Per Pole Wire RangeaWire Type

#14–#8 Cu

60 #14–#4 Cu

100 #14–#1/0 Al–Cu

200 #6–250 kcmil Al–Cu

Table 8.45: Fuse Clip Kits

D10

Switch Size

Fuse Clip Rating aCatalog

Number $ Price

Amperes AC Volts Type

30 A

No Fuse D12C01 8.30

0–30 250 H, K D12C21 16.30

0–30 250 R D12CR21 65.00

0–30 600 H, K D12C61 24.50

0–30 600 R D12CR61 65.00

0–30 600 J D12CJ1 49.30

31–60 250 H, K D12C22 24.50

31–60 600 H, K D12C62 49.30

31–60 600 R D12CR62 82.50

31–60 600 J D12CJ2 57.50

61–100 250 H, K D12C23 65.00

60 A

No Fuse D12D02 24.50

0–30 250 R D12DR21 65.00

0–30 600 H, K D12D61 24.50

0–30 600 R D12DR61 65.00

31–60 250 H, K D12D22 23.80

31–60 250 R D12DR22 82.50

31–60 600 H, K D12D62 41.00

31–60 600 R D12DR62 82.50

31–60 600 J D12DJ2 57.50

61–100 250 H, K D12D23 65.00

61–100 600 H, K D12D63 115.00

61–100 600 J D12DJ3 106.30

61–100 600 R D12DR63 113.80

100 A

No Fuse D12E03 49.30

31–60 250 H, K D12E22 41.00

31–60 600 H, K D12E62 41.00

61–100 250 H, K D12E23 32.50

61–100 250 R D12ER23 115.00

61–100 600 H, K D12F63 90.00

61–100 600 R D12FR63 115.00

61–100 600 J D12EJ3 115.00

101–200 250 H, K D12F24 106.30

101–200 600 H, K D12F64 122.50

101–200 600 J D12FJ4 140.00

200 A

No Fuse D12F04 82.50

61–100 600 H, K D12F63 90.00

101–200 250 H, K D12F24 106.30

101–200 250 R D12FR24 140.00

101–200 600 H, K D12F64 122.50

101–200 600 R D12FR64 135.00

101–200 600 J D12FJ4 140.00

Table 8.46: Switch Dimensions (in inches)

Rating

(A)

Length Width Mounting Hole Dimensions Depth

ABCDEFGHIJKalb

30 7-5/16 4-15/32 5-7/8 3-15/32 6 3-15/32 1-7/8 13/32 5-7/16 3-1/4 4-3/32 4-11/32

60 7-5/16 4-15/32 5-7/8 3-15/32 6 3-15/32 1-7/8 13/32 5-7/16 3-1/4 4-11/32 4-11/32

100 9-27/32 5-11/32 8-3/16 4-5/8 5-13/16 3-13/16 2-11/16 51/64 7-5/16 4-3/16 5-23/32 4-27/32

200 12-3/16 7-7/32 8-3/16 4-5/8 5-13/16 3-13/16 2-11/16 51/64 7-5/16 4-3/16 5-23/32 4-27/32

aMaximum depth with largest fuse.

bDepth including insulating barrier on service entrance switches.

CP1 Discount

Schedule

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

NEMA Style Disconnect

Switches

Door-Mounted Operating Mechanisms for Square D Circuit Breakers

Class 9421 / Refer to Catalog 9420CT9701

Type L Circuit Breaker Mechanisms

Type L door-mounted, variable depth operating mechanisms feature heavy duty, all metal construction with trip

indication. All can be padlocked in the “OFF” position when the enclosure door is open. Further, the handle assemblies

can be locked “OFF” with up to three padlocks, which also locks when the door is closed. (The 3” handle accepts one

padlock.) Complete kits are rated for NEMA Type 1, 3R, and 12 enclosures. They include a handle assembly, operating

mechanism, and shaft assembly.

aContains support bracket.

aOptional accessory for use with 9421L operating mechanisms.

Note: Not used with GJL, NAL, NCL, NEL, NXL, NSF, NSJ, PowerPact® C, D, H, and J circuit breakers; use field-installed circuit breaker interlocks instead.

Table 8.47: Complete Kits

Complete Kit

Does Not Include Circuit Breaker Includes:

Operating Mechanism

Standard 6 in. Handle

Standard Shaft Kit

Includes:

Operating Mechanism

Standard 6 in. Handle

Long Shaft Kit

Includes:

Operating Mechanism

Short 3 in. Handle

Long Shaft Kit

Use With

Circuit Breaker or

Interrupter Type

No.

Poles

Frame

Size

(A) Type $ Price Mounting

Depth a

Min. – Max. Type $ Price Mounting

Depth a

Min. – Max. Type $ Price Mounting

Depth a

Min. – Max.

GJL 3 75, 100 LG1 140.00 5-1/2–10-1/4 LG4 158.00 5-1/2–20-7/8 LG3 198.00 5-1/2–20-7/8

FAL, FCL, FHL 2–3 100 LN1 140.00 5-1/2–10-7/16 LN4 158.00 5-1/2–21 LN3 198.00 5-1/2–21

KAL, KCL, KHL 2–3 250 LP1 171.00 6-1/4–11-3/16 LP4 189.00 6-1/4–21-3/4 LP3 230.00 6-1/4–21-3/4

NSF, PowerPact® H and J 2–3 250 LJ1 171.00 5-1/2–10-3/4 LJ4 189.00 5-1/2–21-3/8 — ——

LALc, LHLc, Q4L 2–3 400 LR1 242.00 6-5/16–10-7/8 LR4 255.00 6-5/16–21-1/2

3 in. handles are not recommended

for use with these circuit breakers.

MEL, MXL 2–3 800 LT1b242.00 7-3/16–11-5/8 LT4b255.00 7-3/16–22-1/4

MAL, MHL 2–3 1200 LT 1b242.00 7-3/16–11-5/8 LT4 b255.00 7-3/16–22-1/4

NAL, NCL, NEL, NXL 2–3 1200 LX1b242.00 8-1/4–12-3/4 LX4b255.00 8-1/4–23-3/8

PowerPact M and P e31200LW1d242.00 7-3/16–11-5/8 LW4d255.00 7-3/16–22-1/4

Table 8.48: Component Parts

Use With 3 in. Handle

Assemblies

Type 1, 3R, 12

Standard Handle

Assemblies

Type 1, 3R, 12

Operating

Mechanism

Includes

Lockout

Standard Shaft

(Support Bracket Not

Required)

Long Shaft

(Support Bracket Included)

Circuit Breaker or

Interrupter Type

No.

Poles

Frame

Size

(A) Type $ Price Type $ Price Type $ Price Mounting

Depth a

Min. – Max. Type $ Price Mounting

Depth a

Min. – Max. Type $ Price

GJL 3 75, 100 LH3 90.00 LH6 50.00 LG7 68.00 5-1/2–10-7/16 LS8 21.50 5-1/2–21 LS13 35.60

FAL, FCL, FHL 2–3 100 LH3 90.00 LH6 50.00 LF1 71.00 5-1/2–10-7/16 LS8 21.50 5-1/2–21 LS12 35.60

KAL, KCL, KHL 2–3 250 LH3 90.00 LH6 50.00 LK1 105.00 6-1/4–11-3/16 LS8 21.50 6-1/4–21-3/4 LS12 35.60

NSF, PowerPact H and J 2–3 250 LH3 90.00 LH6 50.00 LJ7 105.00 5-1/2–10-1/4 LS8 21.50 5-1/2–21-3/8 LS13 35.60

LALc, LHLc, Q4L 2–3 400 3 in. handles

are not

recommended

for use with

these circuit

breakers.

LH6 50.00 LL1 170.00 6-5/16–10-7/8 LS8 21.50 6-5/16–21-1/2 LS10 35.60

MEL, MXL 2–3 800 LH8 50.00 LM1 170.00 7-3/16–11-5/8 LS8 21.50 7-3/16–22-1/4 LS10 35.60

MAL, MHL 2–3 1200 LH8 50.00 LM1 170.00 7-3/16–11-5/8 LS8 21.50 7-3/16–22-1/4 LS10 35.60

NAL, NCL, NEL, NXL 2–3 1200 LH8 50.00 LX7 170.00 8-1/4–12-3/4 LS8 21.50 8-1/4–23-3/8 LS10 35.60

PowerPact M and Pe31200 LHP8 50.00 LW7 170.00 7-3/16–11-5/8 LS8 21.50 7-3/16–22-1/4 LS10 35.60

aMounting depth measured from circuit breaker mounting surface (control panel) to outside of enclosure door in inches.

bTypes LT1, LT4, LX1, and LX4 include an 8 in. handle rather than a 6 in. handle.

cNote: These operating mechanisms cannot be used with any LA/LH circuit breaker with an MB or MT suffix.

dType LW1 and LW4 include an 8 in. handle (9421LHP8) rather than a 6 in. handle.

eThese circuit breakers must use the 9421LHP** or LCP** handles only.

Table 8.49: NEMA Type 4 and 4X Handle Assemblies a

Use With Standard Handle Assemblies Special 3 in. Version

Circuit Breaker or

Interrupter Type

No.

Poles

Frame

Size

(A)

NEMA Type 1, 3R,

4, 12

(Painted)

NEMA Type 1, 3R,

4, 4X, 12

(Chrome Plated)

NEMA Type 1, 3R,

4, 12

(Painted)

NEMA Type 1, 3R,

4, 4X, 12

(Chrome Plated)

Type $ Price Type $ Price Type $ Price Type $ Price

GJL 3 75 LH46 90.00 LC46 149.00 LH43 165.00 LC43 233.00

FAL, FCL, FHL 2–3 100 LH46 90.00 LC46 149.00 LH43 165.00 LC43 233.00

KAL, KCL, KHL 2–3 250 LH46 90.00 LC46 149.00 LH43 165.00 LC43 233.00

NSF, PowerPact H and J 2–3 250 LH46 90.00 LC46 149.00 LH43 165.00 LC43 233.00

LAL, LHL, Q4L 2–3 400 LH46 90.00 LC46 149.00

3 in. handles are not recommended for use

with these circuit breakers.

MEL, MXL 2–3 800 LH48 90.00 LC48 149.00

MAL, MHL 2–3 1000 LH48 90.00 LC48 149.00

NAL, NCL, NEL, NXL 2–3 1200 LH48 90.00 LC48 149.00

PowerPact M and P 3 1200 LHP48 90.00 LCP48 149.00

aDue to gasketing, NEMA Type 3 & 4 handle assemblies are NOT trip indicating.

Table 8.50: IEC Style Operating Mechanisms

Circuit Breaker or

Interrupter Type

Type 1, 4, 4X, 12 Operating Mechanism

Includes Lockout Extension Shafts

Mounting Depth Type $ Price

Color Type $ Price Type $ Price Min. Max.

GJL Red/Yellow NW3 90.00 LG8 $71.00 6-1/8 10-3/4 NS16 28.70

Black NW3B 90.00 6-1/8 17-7/8 NS336a35.60

Table 8.51: Electrical Interlock Kits—Class 9999 a

Description Class Type $ Price

Single Pole Double Throw 9999 R47 131.00

Double Pole Double Throw 9999 R48 221.00

Operating

Mechanism

3 in. Handle

Assembly

Standard

Handle

Assembly

CP1 Discount

Schedule

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Dimensions Door Mounted Operating Mechanisms

Class 9421 / Refer to Catalog 9420CT9701

aMounting depth measured from circuit breaker mounting surface (control panel) to outside of enclosure door.

Table 8.52: Shaft Cutting Dimensions

Class Type Shaft Length

Formula

H = Standard Shaft H = Long Shaft

Min. Max. Min. Max.

9421 LG7, LG1, LG4, LG3 L = H–2.50 5.50 10.25 5.50 20.85

64 140 260 140 530

9421 LF1, LN1, LN3, LN4 L = H–2.88 5.50 10.44 5.50 21.00

73 140 265 140 533

9421 LK1, LP1, LP3, LP4 L = H–3.63 6.25 11.19 6.25 21.75

92 159 284 159 552

9421 LJ1, LJ4, LJ7 L= H–3.00 5.5 10.75 5.5 21.63

76 138 273 138 543

9421 LL1, LR1, LR4 L= H–3.13 6.31 10.88 6.31 21.50

79 160 276 160 546

9421 LM1, LT1, LT4 L= H–4.00 7.18 11.63 7.18 22.25

102 182 295 182 565

9421 LX7, LX1, LX4 L= H–5.17 8.25 12.75 8.25 23.38

131 210 324 210 594

9421 LW1, LW4, LW7 L= H–4.89 7.19 11.63 7.63 22.25

124 183 295 183 565

Handle Mechanism

Handle

Mechanism

(2) #8-32 Tap2.38

Mounting Depth

.28 Maximum

7 Door Thickness

L = Overall shaft length

H = Distance from inside of enclosure door to circuit

breaker mounting surface

1.38

3.50 Min.

1.18

.50

.45

4.72

120

1.77

3.94

100

Screw Driver

Interlock Pin

Location

Refer to NEC

Article 430-10

for minimum

dimension from

top mounting hole

to wall or barrier

to insure adequate

wire bending space.

Panel drilling for GJL circuit breaker

and operating mechanism a

2.25

1.50

7.00

178

1.6 3

6.00

152

5.13

130

(4) #8-32 Tap

1.56

.75

4.50

114

Hinge

Point of

Door

L Handle

Mechanism

L Handle & Ckt. Bkr. T oggle

Minimum to wall or

barrier to insure

adequate wire bending

space to lug surface

when maximum wire

size is used with

standard lugs.

Refer to NEC Article

430-10.

3.25 Minimum

83 (Both Sides)

Panel drilling for FAL, FCL, FHL circuit breaker

and operating mechanism

3.25 Minimum

83 (Both Sides)

2.25

1.50

13.50

343

1.6 3

6.00

152

7.13

181

(4) #10-24 Tap

C30080-120

1.81

.75

4.50

114

Hinge

Point of

Door

L Handle & Ckt. Bkr. T oggle

Minimum to wall or

barrier to insure

adequate wire bending

space to lug surface

when maximum wire

size is used with

standard lugs.

Refer to NEC Article

430-10.

Panel drilling for KAL, KCL, KHL circuit breaker

and operating mechanism

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Dimensions Door Mounted Operating Mechanisms

Class 9421 / Refer to Catalog 9420CT9701

Circuit Breaker Type Dimensions = in. (mm)

MAL, MHL 10.69 (272) 14.00 (356)

MEL, MXL 11.47 (291) 14.75 (375)

Panel Drilling for PowerPact® H and J

Circuit Breakers and Operating Mechanism

(4) 1/4-20 Tap

L Handle

Circuit Breaker

L Handle

9.25

235

4.57

116

6.00

152 19.19

487

.88

6.00 Minimum

152 (Both Sides)

Hinge

Point

of Door

Minimum to wall or

barrier to insure adequate

wire bending space

to lug surface when

maximum wire size

is used with standard lugs.

Refer to NEC Article 430-10.

4.68

119

7.19

183

(4) #12-24 Tap

2.68

.56

6.00

152

.44

.38

3.00

76 2.00

1.00

1.59

1.63R

2.00

Panel Drilling for LAL, LHL, and Q4L

Circuit Breakers and Operating Mechanism

Circuit Breaker

4.50

114 3.00

3.09

3.50

1.66

4.937

125

8.00

203

.38

.44

1.63R

1.03

(4) 5/16-18 Tap

(4) 1/4-20 Tap

Minimum to wall or

barrier to insure

adequate wire bending

space to lug surface

when maximum wire

size is used. Refer to

NEC Article 430-10.

2.00

1.50

9.00

229

Hinge

Point

Door

5.09

129

10.19

259

8.00 Minimum

203 (Both Sides)

Handle

Panel Drilling for MAL, MEL, MHL, and MXL

Circuit Breakers and Operating Mechanism

Panel Drilling for NAL, NCL, NEL, and NXL

Circuit Breaker and Operating Mechanism

9.00 Minimum (Both Sides)

229

7.50

191

8.50

216

8.00

203

12.13

308

9.50

241

8.75

222 1.6 3R

1.66

5.00

127

3.16

2.50

(4) 1/4-20 Tap

15.00

381

Hinge

Point

of Door

L Handle

Mechanism

Circuit Breaker

Handle Mechanism

3.92

100 1.70

7.83

199

2.51

7.87

200

3.02

10.48

266

(4) #10-32 tap

(4) 1/4-20 tap

5.24

133 8.27

210

800 A:

2.49

800 A: 12.86

327

MIN.: 8 in. (203 mm)

(both sides) X

1200 A:

4.10

104

1200 A: 16.26

413

in.

Dim. =

Minimum to wall or barrier to

insure adequate wire bending

space to lug surface when

maximum wire size is used.

Refer to NEC Article 430-10.

Panel Drilling for PowerPact® M and P Circuit Breaker

and Operating Mechanism

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Disconnect Switches Flange Mounted, Variable Depth, and Cable Operated

Class 9422 / Refer to Catalog 9420CT9701

aNo Class Number is required.

bFor price, use Discount Schedule DE1, not CP1

The Class 9422 Type TCF, TCN, TDF, TDN, TEF, TEN disconnect switches were designed for control panel installations. These switches include common switch profile 30–100 A, interchangeable fuse

clips 30–60 A, and the ability to add fuse clip kits and cable mechanisms. They are compatible with 9422A and 9423, and are UL recognized and CSA certified.

Table 8.53: Class 9422 Flange Mounted, Variable Depth Disconnect Switches

Disconnect

Switch

Size

Variable

Depth

Mtg.

Range

Min.–Max.

(in.)

Maximum Horsepower Ratings

Fuse

Type

Fuse Clip Rating

(Amperes) Non-

Interchangeable Type

For Class H, J, K

or R Fuses Only

Switch and Operating

Mechanism Only—

Does Not Include

Handle Mechanism

Switch for Use With

Cable Operators

ONLY—

Does Not Include

Handle Mechanism or

Cable Operator

Switch and Operating Mechanism

and Handle Mechanism—Overpacked

AC Systems Volts

(Motor Volts) DC Using

2 Poles

250 V

Max.

Includes Type A1

Handle Mechanism Includes Type A2

Handle Mechanism

208

(200) 240

(230) 480

(460) 600

(575) 250 V 600 V Type $ Price Type $ Price Type $ Price Type $ Price

30 A 6-5/8–18 7.5 7.5 15 20 5

None — — TCN30 329.00 TCN30C 315.00 ATCN301 471.00 AT C N 3 0 2 585.00

H, K, J, R 30 — TCF30 372.00 TCF30C 359.00 AT C F 3 0 1 513.00 ATCF3 0 2 629.00

60 30 TCF33 399.00 TCF33C 386.00 AT C F 3 3 1 543.00 ATCF3 3 2 660.00

60 A 6-5/8–1815153050 10

None — — TDN60 386.00 TDN60C 372.00 ATDN601 527.00 AT D N 6 0 2 642.00

H, K, J, R 60 30 TDF60 458.00 TDF60C 444.00 AT D F 6 0 1 599.00 ATDF6 0 2 714.00

—60TDF63 485.00 TDF63C 471.00 AT D F 6 3 1 629.00 AT DF632 741.00

100 A 6-5/8–1825306075 20 None — — TEN10 570.00 TEN10C 557.00 ATEN101 714.00 ATEN1 0 2 827.00

H, K, J, R 100 100 TEF10 783.00 TEF10C 770.00 ATEF10 1 926.00 ATEF102 1040.00

200–400 A See 9422 TF and TG on page 8-17

Table 8.54: Internal Barrier Kits

Provide an additional barrier that helps prevent accidental contact with live parts. Field installed transparent barriers do not restrict visual inspection of the switch. Barriers provide IEC529 IP2X “finger safe”

protection when the door of the enclosed disconnect switch is open. A convenient door allows use of test probes without accessing fuses and replacement of fuses without removing barrier. Barrier must be

used with the skirt kit to enclose a panel mounted type 9422 disconnect.

Catalog No. ab Description Safety Switch Application

(F series only) 9422 Type T Disconnect

Application $ Price b

SS06 Interior barrier for 60 A safety switch, 30 or 60 A 9422 switch 600 Vac–60 A 600 Vac–30 A

600 Vac–60 A 220.00

SS10 Interior barrier for 100 A safety switch or 100 A 9422 switch 600 Vac–100 A 600 Vac–100 A 260.00

SS0306SK Skirt kit to enclose 30 or 60 A 9422 switch (requires SS06) — 600 Vac–30 A

600 Vac–60 A 300.00

SS10SK Skirt kit to enclose 100 A 9422 switch (requires SS10) — 600 Vac–100 A 340.00

30528-358-50S Interior barrier for 200 A 9422 disconnect switch — 600 Vac–200 A 272.00

30528-369-50S Interior barrier for 400 A 9422 disconnect switch — 600 Vac–400 A 390.00

Table 8.55: Class 9422 Replacement/Retrofit Fuse Clip Kits

Disconnect

Switch

Size

Switch

Type Fuse

Type

Fuse Clip Rating

(Amperes)

Line and Load

Fuse Clip Kit

(includes load base

and fuse pullers)

250 V 600 V Type $ Price

30 A

TCF30

TCN30

TCF33

H, K, J, R

30 — TC30 42.80

60 30 TC33 71.00

60 A TDN60 H, K, J, R 60 30 TC33 71.00

—60TD63 99.00

Table 8.56: Class R Fuse Clip Kits

Disconnect

Switch

Size

Switch

Type Fuse

Type

Fuse Clip Rating

(A) Rejection Feature —

Class R Kit b

250 V 600 V Cat No. a$ Price

30 A TCF30 R 30 — RFK03 32.69

TCF33 R 60 30 RFK06 34.00

60 A TDF60 R 60 30 RFK06 34.00

TDF63 R — 60 RFK06H 34.00

100 A TEF10 R 100 100 RFK10 64.00

aNo Class Number required.

bFor price, use Discount Schedule DE1, not CP1.

Table 8.57: Class 9999 Electrical Interlocks

Disconnect

Switch Size Switch Type Electrical Interlock

Contacts Type $ Price

30 A

60 A

100 A

TCF, TCN

TDF, TDN

TEF, TEN

SPDTaTC10 120.00

DPDTbTC20 239.00

BTCF, BTCN

BTDF, BTDN

BTEF, BTEN

SPDTaTC11 120.00

DPDTbTC21 239.00

a1 N.C. or 1 N.O. depending on wiring.

b2 N.C., 2 N.O. or 1 N.O., 1 N.C. depending on wiring.

1.41 1.41

1.00

0.30

1.50*

4.50

1.00

4.00

*0.30 for 100 A

Class J fuses

5.50

6.20

30 A

60 A = 3.50

100 A = 5.75

8.80"

4.00"

100A = 5.10"

D = Distance from handle mechanism

mounting surface to disconnect switch

surface. D min. = 6 5/8" D max. = 18"

Table 8.58: Dimensions

Switch

Type Maximum

Voltage Fuse Type

Class Dimension A Dimension B

30 A,

60 A

30 A, 250 V

30 A, 600 V

60 A, 250 V

60 A, 600 V

H, K, R

1.625

4.25

1.625

2.25

4.75

1.625

—

100 A

100 A, 250 V

100 A, 600 V

H, K, R

—

3.25

5.25

3.25

Table 8.59: Class 9422 Disconnect Switch Cable Operators (must purchase switch separately)

Disconnect

Switch Size Switch Type Cable MechanismsaCable Mechanisms with A1

Handle for Types 1, 3, 3R, 4 and 12

Cable Length Type $ Price Type $ Price

30 A,

60 A,

100 A

TCF, TCN

TDF, TDN

TEF, TEN

36 in. CFT30 273.00 CFT31 417.00

48 in. CFT40 291.00 ——

60 in. CFT50 291.00 CFT51 432.00

120 in. CFT10 333.00 CFT11 476.00

aPurchase handle mechanism separately (9422, A1, A2, A3 or A4).

CP1 Discount

Schedule

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Disconnect Switches Flange Mounted, Variable Depth

Class 9422 / Refer to Catalog 9420CT9701

Table 8.61: Class R Fuses

Fusible disconnect switches on this page and page 8-16

will accept Class R fuses as standard. A field installable

rejection kit is available which, when installed, rejects all

but Class R fuses. With the rejection kit and Class R fuses

installed, the switch is UL component recognized for use

on systems with up to 200,000 RMS symmetrical amperes

fault current available.

Table 8.62: Handle Mechanisms

Handle mechanism kits are used with all disconnect switch

and circuit breaker installations. The kits contain all parts

necessary for mounting the handle to the flange of the

enclosure. The Types A1–A4, A9–A10 are suitable for right

or left hand flange mounting. Two mounting methods are

offered. The Types A5–A8 handles are designed for right

hand mounting only.

aUse with 30–200 A switches and all circuit breaker mechanisms.

bAll external metal parts are either stainless steel or a chrome-plated

non-ferrous die casting.

cUse with 400 A Type TG1 and TG2 disconnect switches only.

dUse with Type D2 remote or dual adapter kit listed on page 8-24.

eUse with 9422 RM1 and 9422 CMP only.

Optional accessory for use with disconnect switches listed

on this page.

The type AP1 and AP2 handles are used exclusively on

the PowerPact® M and P Operating Mechanisms, 9422

RM1 and 9422 CMP. The dimensions are identical to

9422 A1.

Ordering Information

The 9422 Type T disconnect switches are designed for variable depth, flange mounting applications. These switches are

fully compatible with 9422 handle operators and 9423 door closing mechanisms. They feature: 200 and 400 A; fusible

(Classes H, K, J, or R fuses) and nonfusible; right or left flange mounting (except 400 A, which mounts only right hand

flange and requires a special enclosure), UL recognized, and CSA certified.

Table 8.60: Disconnect Switches

Disconnect

Switch

Size

Variable Depth

Mounting Range

Min.–Max. (in.)

Maximum Horsepower RatingsaFuse Clip Rating (A)

Non-Interchangeable

Type For Class

H, J, K, or R Fuses Only

Switch and Operating

Mechanism Only—

Does Not Include

Handle Mechanism

Switch and Operating Mechanism

and Handle Mechanism—Overpacked

AC Systems Volts (Motor Volts) DC

Using

2 Poles

250 V

Max.

Includes Type A1

Handle Mechanism Includes Type A2

Handle Mechanism

208

(200) 240

(230) 480

(460) 600

(575) 250 V 600 V Type $ Price Type $ Price Type $ Price

200 A 9.12–19.25b40 60 125 150 40

Non-Fusible TF1 1247.00 ATF11 1389.00 AT F 2 1 1503.00

200 200 TF2 1389.00 ATF12 1530.00 AT F 2 2 1646.00

—400TF3c2052.00 ATF13c2195.00 AT F 2 3 c2307.00

400 A

Fixed Depthd

11.38

(A5 or A6 Handle) 75 125 250 350 50

Non-Fusible TG1fg 2672.00

For handle selection, see Table 8.62.

400 A

Adj. Depthd

15.87–19e

(A7 or A8 Handle) 400 400 TG2fg 3027.00

aRefers to rating of switch only.

b9422 R2, shown on page 8-23, will extend maximum mounting depth 7 inches.

cAccommodates Class J fuses only.

dSwitches are either fixed-depth or adjustable; the handle will determine installation.

eIn increments of 0.63 inches.

fCommercially available enclosures may not accept type TG operating mechanisms. Contact enclosure manufacturer for availability of enclosures for use with these switches.

gRight hand flange mounting only.

Switch

Rating

(A) Type Fuse Clip Rating Class Type $ Price

250 Vac 600 Vac

200 TF 200 A 200 A 9999 SR4 47.60

400 TG 400 A 400 A 9999 SR5 107.00

Type of Handle NEMA Type Enclosure Type $ Price

6 in. a1, 3, 3R, 4 (sheet steel), 12 A1 143.00

4, 4X (stainless steel)bA2 257.00

6 in. ae 1, 3, 3R, 4 (sheet steel), 12 AP1 188.00

4, 4X (stainless steel)bAP2 338.00

4 in. a1, 3, 3R, 4 (sheet steel), 12 A3 143.00

4, 4X (stainless steel)bA4 257.00

12 in.

(fixed depth) c

1, 3, 3R, 4 (sheet steel), 12 A5 251.00

4 (stainless steel) A6 320.00

12 in.

(adjustable depth)c

1, 3, 3R, 4 (sheet steel), 12 A7 300.00

4 (stainless steel) A8 372.00

10 in. d1, 3, 3R, 4 (sheet steel), 12 A9 158.00

4 (stainless steel) A10 270.00

Table 8.63: Electrical Interlocks

For Use

Switch

Type

Class Single Pole

Interlock

Type $ Price Class Two Pole

Interlock

Type $ Price

TF, ATF 9999 R8 83.00 9999 R9 243.00

TG 9999 R35 275.00 9999 R36 521.00

OFF

RESET

5.69

144

1.13

1.06

Type A1

Table 8.64: Lug Data

Disconnect

Switch Size Wire Size

Minimum–Maximum

30 A, 60 A #14–#2 Cu, #10–#2 Al

100 A #10–#0 Cu, #6–#0 Al

200 A #6–300 kcmil Cu or Al

400 A #4–500 kcmil Cu

.88

6.13 (9422 A1 and A2)

156

4.50 (9422 A3 and A4)

114

10.13 (9422 A9 and A10)

257

Enclosure

Flange

3.50 Maximum

89 “On”

Stiffener

Bracket

Door

Door Interlock

Hook

Door Interlock

Defeater Screw

2.16

L of Operating Mechanism

9422 A1, A2, A3, A4, A9, and A10 Handles

Rod used only on the

variable-depth mechanism.

CP1 Discount

Schedule

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Disconnect Switches Flange Mounted, Variable Depth

Class 9422 / Refer to Catalog 9420CT9701

Dimensions

Table 8.65: Dimensions (in. / mm) for 200 A Type TF Disconnect Switches

Type Switch Size ABC DaEFGHJKLMNPQRST

(A) Fuse Clips Min.–Max.

TF1 200 None 13.33

339 9.38

238 1.64

42 9.12–19.25

232 489 2.33

59 8.00

203 ———

9.44

240 6.50

165 9.53

242 ———

3.14

80 1.03

26 0.75

TF2 200 Class J

200 A 600 V 13.33

339 9.38

238 1.64

42 9.12–19.25

232 489 2.33

59 8.00

203 0.09

3—2.77

70 9.44

240 6.50

165 —14.11

358 —9.63

245 3.14

80 1.03

26 0.75

TF2 200 Class H, K, R

200 A 250 V 13.33

339 9.38

238 1.64

42 9.12–19.25

232 489 2.33

59 8.00

203 0.09

3—4.14

105 9.44

240 6.50

165 —15.48

393 —9.63

245 3.14

80 1.03

26 0.75

TF2 200 Class H, K, R

200 A 600 V 13.33

339 9.38

238 1.64

42 9.12–19.25

232 489 2.33

59 8.00

203 0.09

3—6.64

169 9.44

240 6.50

165 —17.98

457 —9.63

245 3.14

80 1.03

26 0.75

TF3 200 Class J

400 A 600 V 13.33

339 9.38

238 1.64

42 9.12–19.25

232 489 2.33

59 8.00

203 0.09

3—2.77

70 9.44

240 6.50

165 9.53

242 18.53

471 —9.63

245 3.14

80 1.03

26 0.75

aThe dimensions shown may be extended 7” by utilizing 9422 R2 (two required per switch).

200 A

100 A

(2) 1/4-20 Tap

Vertical C

L Flange

Mt’d Oper. Mech.

100 A – For (4) 1/4-20 Tap

200 A – For (4) 5/16 -18 Tap

Enclosure Flange

Enclosure Door

Distance from outside

of flange to disconnect

switch mounting surface.

B = Minimum to wall or

barrier, right or left

hand mounting to

insure adequate wire

bending space to lug

surface when maximum

wire size is used. Refer

to NEC Article 430-10.

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8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Disconnect Switches Flange Mounted, Variable Depth

Class 9422 / Refer to Catalog 9420CT9701

Disconnect Switches—400 A Type TG

Outline Dimensions and General Location, 400 A Disconnect Switches Non-Fusible and Non-Interchangeable

Fuse Clip Type Fusible Switches

Table 8.66: Handle Mechanism—Type A5 through A8

NOTE: Commercially available enclosures may not accept type TG

operating mechanisms. Contact the enclosure manufacturer

for availability of enclosures for use with these switches.

Switch

Type BX

TG1, 2 11.28

286 16.06

408

Note: B and X = Minimum to wall or

barrier to insure adequate wire

bending space to lug surface

when maximum wire size is

used.

Refer to NEC Article 430.10.

11.69

297

1.88

9.88

251

3.63

Enclosure

Flange

Defeater

Guide

for

Class 9423

Type M1 Kit

Operating

Link

Door

Door Hook

Figure 1

3.75 Max.

95 "On"

L of Operating

Mechanism

1.44

Figure 2

13.00

330

11.50

292

3.00

1. 5 0

38 4.88

124

0.75

0.38

4.78

121

4.25

108

23.81

605

7.50

191

0.50

8.50

216

24.00

610

(2) Mtg. Holes

in Switch Mtg.

Surface

(2) Switch Mtg.

Brackets

D30064-973 B

Figure 3

L of Operating

Handle

(2) 0.34 Dia.

9 Holes

Table 8.67: Non-fusible and Fusible Switches

Dimension D = Distance from outside of flange to

disconnect switch mounting surface.

For Type TG1 or TG2 with:

Type A5 or A6 fixed

depth handle mechanism D = 11.38

289

Type A7 or A8 adjustable

depth handle mechanism D = 15.87

403 to 19

483

In steps of 0.63

Note: Copper lugs are standard on all Type TG

disconnect switches.

* D = Mounting depth measured from the switch mounting

surface to the surface of flange.

5.50

140

24.00

610

1.86

8.13

206

Weld

Figure 4

13.54

344

12.14

308

23.80

604

25.00

635

8.38

213

6.97

177

3.97

101

1.40

0.86

0.60

15 B

Class J Fuse

400 A 600 Volt

Class H, K, R Fuses

400 A 250 Volt

Class H, K, R Fuses

400 A 600 Volt

Provision for (2) 5/16 Mtg. Screws

Enclosure

L of Operating

Mechanism

Figure 5

Dim. = in.

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8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Bracket Mounted

Disconnect Devices

Type T Disconnect Switches

Class 9422 / Refer to Catalog 9420CT9701

The Class 9422 Type T disconnect switches listed in the

table below are shipped with the switch and external

handle assembled to a bracket, ready for installation into

the enclosure. A trim plate is provided with each kit to

prevent any mounting screws from being accessible from

the front and also to provide an attractive installation.These

switches can be used with Class 9423 door closing

mechanisms.

aSpace saving design—Type J fuses mounted on the non-fused

bracket.

Note: For Lug Data, see 8-17; for Electrical Interlocks, see page 8-16. Note: Some enclosures may not accept the listed bracket mounted operating

mechanisms; contact the enclosure manufacturer.

aNote: These operating mechanisms cannot be used with any LA/LH

circuit breaker with an MB or MT suffix.

Note: Some enclosures may not accept the listed bracket mounted

operating mechanisms; contact the enclosure manufacturer.

Table 8.70: Electrical Interlock Kits—Class 9999

Optional accessory for use with circuit breaker operating

mechanisms listed to the left and the flexible cable

mechanisms listed below, except GJL.

Note: Not used with GJL; use field installed circuit breaker interlocks.

Table 8.72: Class 9422—Flexible Cable

Mechanisms for Use With Square D

Circuit Breakers

For use with Square D circuit breakers and Class 9422 A

handle operators. Especially designed for tall, deep

enclosures where placement flexibility is required. See

page 8-21 for dimensions.

Table 8.68: Bracket Mounted Disconnect Switches

Disconnect

Switch Size

Maximum Horsepower Rating

Fuse Type

Fuse Clip Rating Bracketed Mounted Switch

Mechanism

and Handle

AC System Volts (Motor Voltage) 250

Vdc208

(200) 240

(230) 480

(480) 600

(600) 250 V

(A) 600 V

(A) Catalog No. $ Price

30 A 7.5 7.5 15 20 5

None — — BTCN30 471.00

H, K, J, R 30 — BTCF30 543.00

60 30 BTCF33 543.00

Ja60 30 BTCF32 543.00

60 A 1515305010

None — — BTDN60 527.00

H, K, J, R 60 30 BTDF60 585.00

—60BTDF63 629.00

Ja—60BTDF62 629.00

100 A 2530607520

None — — BTEN10 714.00

H, K, J, R 100 100 BTEF10 926.00

Ja100 100 BTEF11 926.00

200 A 40 60 125 150 40

None — — TFB1 1488.00

H, K, J, R 200 200 TFB2 1610.00

J—400TFB3 2264.00

Table 8.69: Bracket Mounted Operating Mechanisms for Use With Square D® Circuit Breakers

The circuit breaker operating mechanisms listed below are shipped with the external operating handle assembled to a

bracket. Circuit breakers are not included and must be ordered separately. A trim plate is provided with each kit to

prevent any mounting screws from being accessible from the front and also to provide an attractive installation.The

operating handle is Type A1. These switches can be used with Class 9423 door closing mechanisms.

Use With

Operating Mechanism

Right Hand

Flange Mounting

Circuit Breaker or

Interrupter Type No. of

Poles Frame Size

(A) Cat. No. $ Price

FAL, FHL 2–3 100 BN1 257.00

KAL, KHL 2–3 250 BP1 270.00

LALa, LHLa, Q4L 2–3 400 BR1 543.00

Description Class Type $ Price

Single Pole, Double Throw 9999 R26 131.00

Double Pole, Double Throw 9999 R27 243.00

Disconnect

Device

Table 8.71: Dimensions

Type A

in. (mm) C

in. (mm) D

in. (mm) Min. Enclosure Deptha

in. (mm)

Fusible Device F

in. (mm)

E in. (mm)

BTCN, BTDN, BTEN 6.56 (167) 8.00 (203) —

BTCF, BTDF, BTEF 9.50 (241) 1.88 (48) 8.56 (217) 10.00 (254) 11.88 (302) 6.38 (162)

TFB1 11.50 (292) 3.88 (99) 9.50 (241) 12.00 (305) — 13.19 (335)

TFB2, TFB3 20.00 (508) 20.00b(508)

BG1, BN1 8.75 (222) 1.13 (29) 6.50 (165) 8.00 (203) 7.13 (181)

BP1 9.13 (232) 7.38 (187)

aThe minimum enclosure depth is greater than Dimension D since additional space is needed when mounting

the mechanism.

bFuses and fuse base assembly do not extend beyond bracket.

Note: Back panel support is recommended for Types TFB1, 2, & 3. Other devices may also require support if the

flange is not sufficiently rigid.

OFF

0.38

Fused

Non Fused

and Circuit

Breaker

Disconnect

Device

(2) 0.38

Dia. Mounting Holes

(

For back

anel su

ort if necessar

)

Circuit Breaker

Type No. of

Poles Frame Size

(A)

Cable Mechanism Cable Mechanisms with A1 Handle

For Types 1, 3, 3R, 4, 12

Cable Length Catalog No. $ Price Catalog No. $ Price

GJL 3 100

36 in. CGJ30 273.00 CGJ31 417.00

48 in. CGJ40 291.00 CGJ41 432.00

60 in. CGJ50 291.00 CGJ51 432.00

120 in. CGJ10 333.00 CGJ11 476.00

FAL, FHL 2 - 3 100

36 in. CFA30 273.00 CFA31 417.00

60 in. CFA50 291.00 CFA51 432.00

120 in. CFA10 333.00 CFA11 476.00

KAL, KHL 2 - 3 250

36 in. CKA30 288.00 CKA31 431.00

60 in. CKA50 305.00 CKA51 446.00

120 in. CKA10 347.00 CKA11 489.00

LALa, LHLa, Q4L 2 - 3 400

36 in. CLA30 486.00 CLA31 630.00

60 in. CLA50 504.00 CLA51 647.00

120 in. CLA10 548.00 CLA11 689.00

aNote: These operating mechanisms cannot be used with any LA/LH circuit breaker with an MB or MT suffix.

CP1 Discount

Schedule

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Flexible Cable

Mechanisms

For Circuit Breakers

Class 9422 / Refer to Catalog 9420CT9701

Table 8.73: Flexible Cable Mechanisms for Use with Schneider Electric® (formerly

Merlin Gerin®) and PowerPact® 3-Pole Circuit Breakers

For use with Class 9422 A handle operators especially designed for tall, deep enclosures

where placement flexibility is required.

NOTE: No external auxiliary contacts are available for the following circuit breakers:

GJL circuit breakers must use internal catalog No. AAC.

PowerPact D circuit breakers must use internal catalog No. AAC.

For additional variations, contact CIC at 1-888-SQUARE D (1-888-778-2733).

Circuit Breaker

Type No. of

Poles Frame Size

Cable Mechanism

Length Type $ Price

MG-NSF

PowerPact

H- and J-Frame 2 - 3 250

36 in. CSF30 288.00

60 in. CSF50 305.00

84 in. CSF70 323.00

120 in. CSF10 347.00

MG-NSF 4250

36 in. CSF304 297.00

60 in. CSF504 314.00

120 in. CSF104 356.00

MG-NSJ

PowerPact D 3600

36 in. CSJ30 486.00

60 in. CSJ50 504.00

120 in. CSJ10 548.00

MG-NSJ

PowerPact D 4600

36 in. CSJ304 500.00

60 in. CSJ504 516.00

120 in. CSJ104 558.00

PowerPact

M- and P-Frame 31200

36 in. CMP40 759.00

50 in. CMP50 785.00

120 in. CMP10 857.00

Table 8.74: Cable Operating Mechanisms for Circuit Breakers—Dimensions

Type ABCD E

in. mm in. mm in. mm in. mm in. mm

CGJ 3.50 89 5.25 133 2.50 63 3.75 95 5.25 133

CFA 4.26 108 8.50 216 3.75 95 6.75 171 8.50 216

CKA 4.94 125 10.13 257 3.75 95 7.13 181 10.13 257

CLA 6.00 152 11.00 279 3.75 95 10.19 259 11.00 279

CSF 3-Pole 5.85 149 7.97 202 3.50 89 4.84 123 7.97 202

CSF 4-Pole 5.85 149 7.97 202 3.50 89 8.08 205 7.97 202

CSJ 3-Pole 4.13 105 9.50 241 3.00 76 7.25 183 9.50 241

CSJ 4-Pole 4.13 105 9.50 241 3.00 76 9.03 229 9.50 241

CMP 8.744 222 15.00 381 2.38 60 12.41 315 15.00 381

Table 8.75: Class 9999 Auxiliary Contact Kits for Disconnect Switches and

Circuit Breakers

Class Type SPDT DPDT

Type $ Price Type $ Price

Disconnect Switches

9422 BTCF, BTCN, BTDF, BTEF, BTEN TC11 120.00 TC21 239.00

9422 TCF, TCN, TDF, TDN, TEF, TEN TC10 120.00 TC11 239.00

9422 TF R8 87.00 R9 243.00

Circuit Breaker Operating Mechanisms

9421 LF, LK, LL, LM, LN, LP, LR, LT, LW R47 131.00 R48 221.00

9422 RM, RN, RP, RQ, RR, RT R26 131.00 R27 243.00

9422 CFA, CKA, CLA, CSF, CMP R26 131.00 R27 243.00

1.44

9.12

232

4.25

108

4.69

119

1.00

Refer to NEC Article 430-10 for minimum

dimension X from circuit breaker top

mounting hole to wall or barrier to

ensure adequate wire bending space.

Note: Bend radius in cable must never be less than 6 inches.

Electrical clearances must be maintained between cable

and live electrical parts.

CP1 Discount

Schedule

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Flexible Cable

Mechanisms

For Circuit Breakers

Class 9422 / Refer to Catalog 9420CT9701

Dual Cable Operating Mechanisms for Square D® Circuit Breakers

Dual Cable Operator Mechanisms are designed for use with Square D GJL and

PowerPact® D, H, and J circuit breakers through 600 A frame sizes. The cable mechanisms

allow for a single handle operator, Class 9422A1, to operate both circuit breakers. The

cable mechanism is designed especially for tall, deep enclosures where placement

flexibility is required. There are numerous cable arrangements to choose from to

accommodate many applications.

Features

•Separate cables for each circuit breaker

•Rugged metal flange handle operator

•Maximized flexibility of circuit breaker placement for existing and new applications

•Control panel can be fed from two separate supply voltages (if required)

•Dual mechanism allows both separate supply voltages to be controlled by a single

handle to improve security features

Table 8.76: Dual Cable Operating Mechanisms Selection

Circuit Breaker Type Cable Length

in. / mm

(quantity)

Catalog

Number Frame Size

(max.) $ Price

GJL

36 in. / 914 mm (2) 9422CGJD3

100 A

585.00

48 in. / 1219 mm (2) 9422CGJD4 608.00

60 in. / 1524 mm (2) 9422CGJD5 675.00

120 in. / 3048 mm (2) 9422CGJD1 788.00

36 in. / 914 mm (1)

60 in. / 1524 mm (1) 9422CGJD8 642.00

60 in. / 1524 mm (1)

120 in. / 3048 mm (1) 9422CGJD9 720.00

PowerPact H & J

MG NSF

120 in. / 3048 mm (2) 9422CSFD1

250 A

693.00

36 in. / 914 mm (1)

60 in. / 1524 mm (1) 9422CSFD35 648.00

60 in. / 1524 mm (1-CSF 3 pole)

60 in. / 1524 mm (1-CSF 4 pole) 9422CSFD345 672.00

PowerPact D

MG NSJ

120 in. / 3048 mm (1-CSF) &

120 in. / 3048 mm (1-CSJ) 9422CSFJD10

250 A &

600 A

894.00

36 in. / 914 mm (1-CSF) &

36 in. / 914 mm (1-CSJ) 9422CSFJD30 774.00

60 in. / 1524 mm (1-CSF)

60 in. / 1524 mm (1-CSJ) 9422CSFJD50 809.00

Table 8.77: Special Left-hand Mounted Single Cable Operating Mechanisms

Circuit Breaker Type Cable Length

in. / mm

(quantity)

Catalog

Number Frame Size

(max.) $ Price

FAL

120 in. / 3048 mm (1) 9422CFAL10

100 A

350.00

36 in. / 914 mm (1) 9422CFAL30 287.00

60 in. / 1524 mm (1) 9422CFAL50 318.00

CP1 Discount

Schedule

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Disconnect Switch

Accessories

Flange Mounted, Variable Depth

Class 9422 / Refer to Catalog 9420CT9701

Designed for installation in custom built control enclosures where main or branch circuit protective devices are required. All

circuit breaker operating mechanisms are suitable for either right- or left-hand flange mounting, convertible on the job.

aClass 9422 Type R2 will extend mounting depth 7 inches (see page 8-24).

aNot for use with the GJL operating mechanism.

Table 8.78: Variable Depth Mechanisms for Use with Square D® and Schneider Electric® (formerly

Merlin Gerin®) Circuit Breakers

Use with Operating Mechanism

Circuit Breaker

Frame Size No. of

Poles Frame Size

Variable Depth Mtg.

Range Min.-Max.a

(Inches)

Operating Mechanism

Only—Does Not Include

Handle Mechanism

Operating Mechanism and Handle Mechanism

Includes Type A1

Handle Mechanism Includes Type A2

Handle Mechanism

Type $ Price Type $ Price Type $ Price

Square D Circuit Breakers

GJL 3 100 6.00–17.75 RG1 116.00 ARG11 257.00 ARG21 372.00

FAL, FHL 2–3 100 5.38–17.75 RN1 116.00 ARN11 257.00 ARN21 372.00

KAL, KHL 2–3 250 6.38–17.88 RP1 129.00 ARP11 270.00 ARP21 386.00

LALc, LHLc, Q4L 2–3 400 7.44–18.25 RR1 329.00 ARR11 471.00 ARR21 585.00

MEL, MXL 2–3 800 9.00–18.38 RT1 449.00 ART11 593.00 ART21 705.00

MAL, MHL 2–3 1200 9.00–18.38 RT1 449.00 ART11 593.00 ART21 705.00

NAL, NCL, NEL, NXL 2–3 1200 11.00–18.37 RX1 513.00 ——— —

Schneider Electric (formerly Merlin Gerin) and PowerPact® Frame 3-Pole Circuit Breakers

MG-NSF

PowerPact

H- and J-Frame

2–3 250 5.88–17.75 RQ1 185.00 ——— —

MG-NSJ

PowerPact D 3 600 9.00–17.75 RS1 383.00 ——— —

PowerPact

M- and P-Frame 3 1200 9.00–18.38 RM1 513.00 ——— —

Table 8.79: Electrical Interlocks—Class 9999

Description Class Type $ Price

Single Pole, Double Throw

Double Pole, Double Throw

9999

R26a

R27a131.00

243.00

Table 8.80: Dimensions

Circuit Breaker

Frame Size Type

Width

(A) Height

(B)

Distance to Enclosure Flangea

(D)

Minimum Maximum

in.mmin.mmin.mmin.mmin.mm

GJL RG1 5.00 127 4.75 121 6.00 152 17.75 451 4.00 102

FAL, FHL RN1 6.75 171 8.50 216 5.51 140 17.75 451 4.26 108

KAL, KHL RP1 7.13 181 10.13 257 6.51 165 17.88 454 4.94 125

LALc, LHLc, Q4L RR1 10.19 259 11.00 279 7.44 189 18.25 464 6.00 152

MEL, MXL RT1 13.38 340 14.00 356 9.00 229 18.38 467 9.69 246

MAL, MHLbRT1 13.38 340 14.00 356 9.00 229 18.38 467 9.69 246

NAL, NCL, NEL, NXL RX1 19.63 499 13.50 343 11.00 279 18.37 467 9.00 229

MG-NSF RQ 4.84 123 7.97 203 5.875 149 17.75 451 5.62 143

MG-NSJ RS 9.27 236 9.5 241 9.0 228 17.75 451 5.73 146

PowerPact M & P RM 12.29 312 15 381 10.5 267 18.9 480 8.73 222

a9422 R2 will extend dimension 7 in. Two required.

bMinimum mounting depth when using MAL or MHL circuit breakers can be decreased to

7.63 inches by using the Class 9422 Type RT1B conversion kit. $23.00

cWarning: These operating mechanisms cannot be used with any LA / LH circuit breaker with an MB or MT suffix.

Minimum to wall or barrier.

Right or left hand mounting

to insure adequate wire

bending space to lug

surface when maximum

wire size is used.

Refer to NEC Article

430-10.

R.H. Handle

L L.H. Handle

C = Distance from Outside of

Flange to Circuit Breaker

Mounting Surface

Enclosure Flange

Enclosure Door

CP1 Discount

Schedule

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www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Disconnect Switches Flange Mounted, Variable Depth Disconnect Switch Accessories

Class 9422 / Refer to Catalog 9420CT9701

Remote or Dual Adapter Kit

For the remote or dual operation of 30, 60, 100 and 200 A disconnect switches, or GJL, FAL, FHL, KAL, KHL, LAL,

LHL, Q4L, MAL, MHL, MEL and MXL circuit breakers.

Remote Operation—permits mounting the Class 9422 Type A9 or A10 handle mechanism at a lower level than the

disconnect device it controls. This arrangement is often required where the disconnect device is mounted too high for

personnel to easily reach a conventional operator.

Dual Operation—permits controlling two disconnect devices, one in line with and one remote from a single Class 9422

Type A9 or A10 handle mechanism.

NOTE: A Class 9422 Type A9 or A10 handle (page 8-17) and the preferred mounting method must be used.

aPrices do not include air valves or handle mechanism. For more information on air valves listed above contact Parker at

C-PARKER@PARKER.COM, or call 1-800-272-7537.

Table 8.81: Disconnect Device

Disconnect Device

Enclosure Mounting

Depth Type $ Price

Min. Max.

Disconnect Switch

D2 251.00

30 A Type TCF/TCN 10.63 19.50

60 A Type TDF/TDN 10.63 19.50

100 A Type TEF/TEN 12.13 20.25

200 A Type TF 13.13 20.81

Circuit Breaker

GJL 10.50 19.50

FAL, FHL 10.66 19.50

KAL, KHL 11.13 19.50

LAL, LHL, Q4L 12.13 19.88

MAL, MHL,MEL, MXL 13.75 20.25

Table 8.82: Air Valve Interlock

Note that air valve interlocks only accept the specific three-way air valves, manufactured by Parker, listed in the table below.

Parker Valve Model NumberaClass 9422

Air Valve Interlock

Air Valve Size Knob Operated Type $ Price

0.50 NPT

M04841885 G1 513.00

M08541848

0.75 NPT

M04861885 G2 513.00

M08561848

1.00 NPT

25 M00080004 G1 513.00

Table 8.83: Other Accessories

Accessory Description Class Type $ Price

Alternate Mounting Kit Permits mounting Class 9422 Type A1 or A2 handle mechanisms in

enclosures with flange thickness of 16 gauge to 0.5 in. 9422 AM2 14.30

Channel/Flange Support Kit

Auxiliary kit recommended for use with 30 and 60 A disconnect switches and

FAL, FCL, FHL, KAL KHL, NSF and NSJ circuit breaker mechanisms when

these devices are to be mounted on the center channel of a multi-door

enclosure or when extra rigidity for the flange is required. Supplied as

standard with 100 and 200 A disconnect switches and LAL, LHL, Q4L, MAL,

MHL, MEL and MXL circuit breaker mechanisms.

9422 C1 42.80

Auxiliary Lock Plate

Auxiliary kit recommended for use with the Class 9422 Type A-1 flange

handle to facilitate padlocking the handle in the “OFF” position. Primarily

used when the handle is mounted on the center channel of a multi-door

enclosure. Also in any case where the enclosure doors interfere with the

normal padlock slot in the flange handle. Meets both the Automotive and

NFPA 79 specifications.

9422 L1 36.00

Special Lugs for

Disconnect Switches

Copper Lugs only—Specify Form Y157 — — No Charge

Tin Plated Aluminum Lugs for 400 A Type TG Switch—Specify Form Y1572

(000–750 kcmil Cu/Al wire) ——No Charge

Anderson Type VCEL Compression Lugs—Specify Form Y1574

Exceptions: None of the 30 A or 60 A disconnect switches are available with

compression lugs.

——No Charge

Operating Rods

Standard operating rod for use with Class 9422 variable depth mechanisms.

Included as standard in each kit. 9422 R1 28.70

Extra long operating rod for use with Class 9422 variable depth mechanisms.

Can be used as a substitute for the standard rod included in each kit to

increase the maximum mounting depth 7 in. (Two are required for Types ARR,

RR, ART, RT, ATE, TE, ATF, TF).

9422 R2 50.00

Switch

Breaker

Remote operation shown

(handle mechanism not

included in kit)

Air valve interlock

mounted on enclosure

Alternate Mounting Kit

Channel/Flange

Support Kit

Auxiliary Lock Plate

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Door Closing

Mechanisms

Introduction

Class 9423 / Refer to Catalog 9420CT9701

Class 9423 door closing mechanisms cover a range of enclosures with up to 91 inch high maximum door openings.

The door closing mechanisms are designed to be used on control enclosures and interlocked with a Class 9422

disconnect device, although they all can be used independently. Three different systems are available and their use is

as recommended below. A complete system is available for interlocking all the doors of a multi-door enclosure with the

master door when using the 6 in. or 8 in. vault handle mechanism.

Note that the “Master Door” is defined to be the door of a single or multi-door enclosure which is interlocked directly

with the disconnect device. The master door can be hinged on either the right or left hand side. It can be located in any

position on a multi-door enclosure. On the other hand, an “Auxiliary Door” is defined to be any remaining doors of a

multi-door enclosure which are interlocked with the master door by means of the overhead interlocking system as

illustrated on pages 8-26 and 8-27.

Selection Procedure

Step 1.

Determine enclosure construction (number of doors, door height, hinge location, etc.).

Step 2.

Determine Class 9422 disconnect device to be used—either a disconnect switch or a circuit breaker mechanism.

Step 3.

Determine the location of the disconnect device and handle mechanism (right or left hand flange or center channel).

Step 4.

Select the door closing mechanism required.

Step 5.

Select the auxiliary door closing mechanisms and multi-door interlocking hardware, if required. (A complete system for

interlocking all auxiliary doors of a multi-door enclosure with center channel is available for the medium and large

enclosures.)

The door closing mechanisms listed below are for use on small to medium size single door control enclosures. They

are designed to be used in conjunction with Class 9422 flange mounted disconnect switches and circuit breaker

operating mechanisms; however, they can be used independently as well. When used on properly designed and

gasketed NEMA Type 12 enclosures, they meet NFPA 79 standards.

aSuitable for door depths of 1-1/8 in., 1-1/4 in., 1-3/8 in. and 1-1/2 in..

Table 8.84: Door Closing Mechanism

60 in. Maximum Door

Opening

(Recommended)

46–60 in. Door

Opening

(Recommended)

61–91 in. Door

Opening

(Recommended)

•2 Point Locking

is Standard

•A Third Roller

Latch Kit is

Available for 3

Point Locking

•For 3/4 in.

Door Depths

•For use on

Single or

Multi-Door

Enclosures

•For use with

Doors Hinged

on Right or Left

Side

•Referred to as

the 6 in. Vault

Handle

Mechanism

•For 3/4 in.

Door Depths

•For use on Single

or Multi-Door

Enclosures

•For use with Doors

Hinged on Right or

Left Side

•Referred to as the

8 in. Vault Handle

Mechanism

•For 1-1/8 in.

Door Depths

Table 8.85: Single Door Enclosures—NEMA Type 4 or 12 with 60 in. High Maximum Opening

Description For Use On

(Enclosure Type)

Use In

Conjunction

With

Door Latch

Handle

Length

Suggested

Maximum

Door Opening

Door

Depth Type $ Price

Two point, roller latch, door

closing mechanism for use

on enclosures with doors

hinged on the left hand side.

NEMA Type 4 and 12

Sheet Steel

Class 9422

Types A1, A3, A9

4 in. Less than 39 in. M4 228.00

4 in. Less than 39 in. aM10 314.00

6 in. 60 in. M9 243.00

NEMA Type 4 and 12

Stainless Steel

Class 9422 Types

A2, A4, A10 4 in. Less than 39 in. M24 300.00

Two point, roller latch, door

closing mechanism for use

on enclosures with doors

hinged on the right hand side.

NEMA Type 4 and 12

Sheet Steel

Class 9422

Types A1, A3, A9

4 in. Less than 39 in. M4L 228.00

4 in. Less than 39 in. aM10L 314.00

6 in. 60 in. M9L 243.00

NEMA Type 4 and 12

Stainless Steel

Class 9422 Types

A2, A4, A10 4 in. Less than 39 in. M24L 300.00

Third roller latch kit for 3

point locking; for use where

3 point locking is desired or

where the door opening is

39 in. or more.

NEMA Type 4 and 12

Sheet Steel

Class 9423

Types M4, M9,

M4L, M9L

—— M3 50.00

NEMA Type 4 and 12

Stainless Steel

Class 9423

Types M24,

M24L

—— M23 57.00

9422 TCN30

Circuit Breaker

Mechanism

Type M4

Latch bar not included,

but most prepunched

enclosures that accept

Square D® operating

mechanisms supply a

predrilled latch bar.

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Door Closing

Mechanisms

Types M5, M6, M1, and M8

Class 9423 / Refer to Catalog 9420CT9701

Vault Type for Single and Multi-Door Enclosures

Table 8.86 shows the requirements for the door closing

mechanism, the locking bar kit, and the mechanical

interlock kit, if used.

View from Inside the Enclosure NOTE: All mechanisms listed on this page are

suitable for either left or right hand mounting.

Table 8.86: Single or Multi-Door Enclosures—NEMA Type 12 with 40 in. to 60 in. Door Opening

Single-Door Enclosure Multi-Door Enclosure

Without Interlocking With Interlocking Without Interlocking With Interlocking

1—M6 door closing mechanism

1—Type M660 locking bar kit

1—M6 door closing mechanism

1—Type M660 locking bar kit

1—Type M5 (use with 9422A handles)

For each door:

1—M6 door closing mechanism

1—Type M660 locking bar kit

For Master door:

1—M6 door closing mechanism

1—Type M660 locking bar kit

1—Type M5 (for use with 9422A handles)

For each Auxiliary door:

1—M6 door closing mechanism

1—Type M660 locking bar kit

Necessary quantities of Types M2 and

M7 for each door (see below)

1/4" Dia. Rod (Supplied By User)

Locking

Bar

Locking

Bar

Locking

Bar

Auxiliary Door Master Door

(Single Door)

Locking

Bar

Door

Opening

Type M6 Type M7 Type M2

Type M5

Note: A - Interlocking lever extension of the flange mounted handle

mechanism.

Note: B - Actual enclosure opening—not door height.

Note: C - Screwdriver interlock assembly can be ordered separately.

Class 9423 Type CEQ2493. $45.00

Table 8.87: Door Interlocks

Type M6 Door Closing Mechanism $ Price

The Class 9423 Type M6 door closing mechanism is designed

to close and seal 0.75 in. deep doors of single or multi-door

NEMA Type 12 enclosures. The Type M6 can be used on

doors hinged on either the left or right hand side.

Recommended door openings are from 40–60 in. Vault type

handle length is 6 in.

257.00

Type M660 Locking Bar Kits

The lock bar kit for the Type M6 door closing mechanism

contains two lock bars and is available from stock. The bars

can be cut to fit door openings through 60 in. One lock bar kit

is required for each Type M6 ordered.

86.00

Type M5

The Class 9423 Type M5 mechanical interlock kit is designed

to interlock a Class 9422 handle mechanism with the Type M6

door closing mechanism. This kit prevents opening the master

door (or single door) with the disconnect handle in the “ON”

position, making it mandatory to use a screwdriver to gain entry

to the enclosure at any time, regardless of the disconnect

handle position.

215.00

Table 8.88: Required Accessories for

Auxiliary Doors

Type M2 $ Price

One Type M2 kit is required for each auxiliary door. This kit is

required to interlock any auxiliary door(s) with the master door. 257.00

Type M7

The first auxiliary door requires 2 Type M7 kits. Additional

auxiliary doors require only 1 Type M7 kit. The 0.25 in. diameter

rod used to interconnect the M7 kits is furnished by the user. If

the distance between any two Type M7 kits exceeds 36 in., an

additional Type M7 kit should be installed to prevent the rod

from buckling.

71.00

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Door Closing

Mechanisms

For Single and Multi-Door Enclosures

Class 9423 / Refer to Catalog 9420CT9701

View from Inside the Enclosure NOTE: All mechanisms listed on this page are suitable

for either left or right hand mounting.

Vault Type for Single and Multi-Door Enclosures

Table 8.89 shows the requirements for the door closing

mechanism, the locking bar kit, and the mechanical

interlock kit, if used.

Table 8.89: Single Or Multi-Door Enclosures—NEMA Type 12 with 61 in. to 91 in. Door Openings

Single-Door Enclosure Multi-Door Enclosure

Without Interlocking With Interlocking Without Interlocking With Interlocking

1—M8 door closing mechanism

1—Type M891 locking bar kit

1—M8 door closing mechanism

1—Type M891 locking bar kit

1—Type M1 (for use with 9422A handles)

For each door:

1—M8 door closing mechanism

1—Type M891 locking bar kit

For Master door:

1—M8 door closing mechanism

1—Type M891 locking bar kit

1—Type M1 (for use with 9422A handles)

For each Auxiliary door:

1—M8 door closing mechanism

1—Type M891 locking bar kit

Necessary quantities of Types M2 and

M7 for each door (see below)

1/4" Dia. Rod (supplied by user)

Locking

Bar

Locking

Bar

Locking

Bar

Auxiliary Door Master Door

(Single Door)

Locking

Bar

Door

Opening

Type M8Type M1 Type M7 Type M2

Note: A - Interlocking lever extension of the flange mounted handle

mechanism.

Note: B - Actual enclosure opening—not door height.

Note: C - Screwdriver interlock assembly can be ordered separately.

Class 9423 Type CEQ2493. $45.00

Table 8.90: Door Interlocks

Type M8 Door Closing Mechanism $ Price

The Class 9423 Type M8 door closing mechanism is designed

to close and seal 1.125 in. deep doors of single or multi-door

NEMA Type 12 enclosures. The Type M8 can be used on doors

hinged on either the left or right hand side. Recommended door

openings are from 61–91 in. Vault type handle length is 8 in.

500.00

Type M891 Locking Bar Kits

The lock bar kit for the Type M8 door closing mechanism

contains two lock bars and is available from stock. The bars can

be cut to fit door openings through 91 in.. One lock bar kit is

required for each Type M8 ordered.

86.00

Type M1

The Class 9423 Type M1 mechanical interlock kit is designed to

interlock a Class 9422 handle mechanism with the Type M8

door closing mechanism. This kit prevents opening the master

door (or single door) with the disconnect handle in the “ON”

position, making it mandatory to use a screwdriver to gain entry

to the enclosure at any time, regardless of the disconnect

handle position.

428.00

Table 8.91: Required Accessories for

Auxiliary Doors

Type M2 $ Price

One Type M2 kit is required for each auxiliary door. This kit is

required to interlock any auxiliary door(s) with the master door. 257.00

Type M7

The first auxiliary door requires 2 Type M7 kits. Additional

auxiliary doors require only 1 Type M7 kit. The 0.25 in. diameter

rod used to interconnect the M7 kits is furnished by the user. If

the distance between any two Type M7 kits exceeds 36 in., an

additional Type M7 kit should be installed to prevent the rod

from buckling.

71.00

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

www.schneider-electric.us

8OPERATOR MECHANISMS AND

DISCONNECT SWITCHES

Door Closing

Mechanisms

Types M5, M6, M1 and M8

Class 9423 / Refer to Catalog 9420CT9701

Enclosure Construction and General Location Information

For Types M5 and M6

Drilling and location information below is complete for a single door enclosure with door

hinged on left side, incorporating a Type M6, M5, and Class 9422 handle mechanism.

Transpose all horizontal dimensions for doors hinged on right side.

Dimension A

Note: Single door enclosures: A minimum = 1 in.

Note: Multi-Door enclosures without overhead interlocking system: A minimum = 1 in.

Note: Multi-Door enclosures with overhead interlocking system: A minimum = 4½ in.

Note: Overhead interlocking system consists of the required number of Class 9423 Type M2 and M7 kits for interlocking

the auxiliary doors with the master door. See page 8-26.

Enclosure Construction and General Location Information

For Types M1 and M8

Drilling and location information below is complete for a single door enclosure with the door

hinged on the left side, incorporating a Type M8, M1, and Class 9422 handle mechanism.

Transpose all horizontal dimensions for doors hinged on the right side.

Dimension A

Note: Single door enclosures: A minimum = 1½ in.

Note: Multi-Door enclosures without overhead interlocking system: A minimum = 1½ in.

Note: Multi-Door enclosures with overhead interlocking system: A minimum = 4½ in.

Note: Overhead interlocking system consists of the required number of Class 9423 Type M2 and M7 kits for interlocking

the auxiliary doors with the master door. See page 8-27.

Table 8.92: Dimension B (Minimums)

Type Disconnect

Device If A = 1

Minimum B = If A = 4½

Minimum B = C

TCF, TCN, TDF, TDN, TD 60 A Disconnect Switch 3-/16 2-1/2 3-3/16

TE, TEF, TEN 100 A Disconnect Switch 5-1/4 2-1/2 3-3/16

TF 200 A Disconnect Switch 11-5/8 8-1/8 3-3/16

TG 400 A Disconnect Switch 15-1/16 11-9/16 6-3/4

RN1 FAL, FHL,

Circuit Breaker 4-27/32 2-1/2 3-3/16

RP1 KAL, KHL

Circuit Breaker 11-5/32 7-21/32 3-3/16

RR2 ILL Circuit Breaker 17-31/32 14-15/32 3-3/16

RT1 MAL, MHL, MEL, MXL

Circuit Breaker 18-5/8 15-1/8 3-3/16

Table 8.93: Dimension B (Minimums)

Type Disconnect

Device If A = 1½

Minimum B = If A = 4½

Minimum B = C

TCF, TCN, TDF, TDN, TD 60 A Disconnect Switch 2-15/16 2-1/2 3-3/16

TE, TEF, TEN 100 A Disconnect Switch 4-3/4 2-1/2 3-3/16

TF 200 A Disconnect Switch 11-1/8 8-1/8 3-3/16

TG 400 A Disconnect Switch 14-9/16 11-9/16 5-7/8

RN1 FAL, FHL

Circuit Breaker 4-11/32 2-1/2 3-3/16

RP1 KAL, KHL

Circuit Breaker 10-21/32 7-21/32 3-3/16

RR2 ILL Circuit Breaker 17-15/32 14-15/32 3-3/16

RT1 MAL, MHL, MEL, MXL

Circuit Breaker 18-1/8 15-1/8 3-3/16

2.25

Minimum

2.63

1.00

1.63

2.00

3.50

0.69

2.81

3.69

17.69

Minimum

449

33.69

Minimum

856

1.50

0.25

Reference

0.2

Dia.

5 (2 Holes)

0.33

Dia.

0.2

Dia.

0.88

Dia.

0.7

Dia.

Enclosure Door

Enclosure

Flange

Drilling

See Class

9422

Digest

Section

Door Opening Recommended

40 Inches Minimum

60 Inches Maximum

of Door

+.010

-.000

3.00

Minimum

2.25

1.00

1.88

2.50

3.50

0.69

3.75

4.75

121

17.69

Minimum

449

33.69

Minimum

856

1.50

0.50

Reference

0.2

Dia.

5 (2 Holes)

0.33

Dia.

0.2

Dia.

1.00

Dia.

0.7

Dia.

Enclosure Door

Enclosure

Flange

Drilling

See Class

9422

Digest

Section

Door Opening Recommended

61 Inches Minimum

91 Inches Maximum

of Door

CP1 Discount

Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Schneider Electric DIGEST 175 Operator Mechanisms And Disconnect Switches

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