Volume 5 Tab 1 111234 Catalog
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2014-10-22
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Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters IEC Contactors and Starters 1.1 XT IEC Power Control Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relays and Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contactors and Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Motor Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Combination Motor Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XT Electronic Manual Motor Protector . . . . . . . . . . . . . . . . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T1-2 V5-T1-3 V5-T1-18 V5-T1-35 V5-T1-128 V5-T1-141 V5-T1-157 V5-T1-193 V5-T1-216 V5-T1-229 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-1 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Contents XT IEC Power Control Description 1 Relays and Timers . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Controls . . . . . . . . . . . . . . . . . . . . . . . . . Contactors and Starters . . . . . . . . . . . . . . . . . . . . Thermal Overload Relays . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay . . . . . . . . . . . Manual Motor Protectors . . . . . . . . . . . . . . . . . . . Combination Motor Controllers . . . . . . . . . . . . . . . XT Electronic Manual Motor Protector . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Product Overview The XT line of IEC power control offers starting and protection solutions ideal for control panels. Innovations in the design and development allow users to reduce material costs, reduce installation effort, and enhance panel safety and performance all in a compact design. Some of these key innovations include: ● ● ● ● 1 ● 1 1 1 ● ● Toolless assembly of manual motor controllers and reversing contactors Low coil consumption Front accessibility to coil terminations Built-in surge suppression on electronic coils Built-in auxiliary contact for contactors up to 32A in a 45 mm frame Finger-safe and back-ofhand proof ratings Direct PLC control on 185A–2000A contactors The XT line includes a large offering of power control components and accessories that cover a broad range of applications and ratings: ● ● ● ● ● ● ● ● ● Three-pole contactors to 2000A Four-pole contactors to 200A Capacitor contactors to 680 kVar Mini contactors to 9A Relays to 16A Thermal overload relays to 630A Electronic overload relays to 1500A Manual motor protectors to 65A Manual motor controllers and combination motor controllers to 65A 1 1 1 1 1 1 V5-T1-2 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Page V5-T1-3 V5-T1-18 V5-T1-35 V5-T1-128 V5-T1-141 V5-T1-157 V5-T1-193 V5-T1-216 V5-T1-229 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Contents Relays and Timers Description Page Relays and Timers Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T1-4 V5-T1-5 V5-T1-6 V5-T1-12 V5-T1-16 1 1 1 1 1 An Eaton Green Solution Miniature Controls . . . . . . . . . . . . . . . . . . . . . . . . . Contactors and Starters . . . . . . . . . . . . . . . . . . . . Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay . . . . . . . . . . . . Manual Motor Protectors . . . . . . . . . . . . . . . . . . . Combination Motor Controllers . . . . . . . . . . . . . . . XT Electronic Manual Motor Protector . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T1-18 V5-T1-35 V5-T1-128 V5-T1-141 V5-T1-157 V5-T1-193 V5-T1-216 V5-T1-229 1 1 1 1 1 1 Relays and Timers Product Description Eaton’s new line of XT relays and timers includes mini and standard frame control relays and auxiliary contacts, mini electronic on-delay and multi-function timers and an electronic star-delta (wye-delta) timer for use in star-delta (wye-delta) combinations. Because XT meets UL®, CSA® and CE standards, it is the perfect product solution for IEC applications all over the world. The compact, space saving and easy to install XT line of IEC contactors and starters is the efficient and effective solution for customer applications. Features ● ● ● ● ● ● ● ● For use with mini and standard frame size contactors and starters Control relays ● AC control from 12V to 550V 50 Hz, 600V 60 Hz ● DC control from 12V to 220V On-delay and multifunction timers ● 24–240 Vac/Vdc control Available with screw or spring cage terminals Four-pole configurations IP20 finger and back-ofhand proof Large ambient temperature range: –25° to 50°C [–13° to 122°F] 1 Standards and Certifications ● ● ● ● IEC EN 60947 CE approved UL CSA 1 1 1 1 Instructional Leaflets Pub51219 XTRM Mini Control Relays 1 Pub51210 XTRE Control Relays Pub51244 XTTR Electronic Star-Delta (Wye-Delta) Timer Pub51245 XTMT Mini Electronic On-Delay and Multi-Function Timers 1 1 1 1 1 The XTRE control relays have positively driven contacts between the relay and the auxiliary contact modules as well as within the auxiliary contact modules 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-3 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Catalog Number Selection XT—Relays 1 XT RE C 10 B 22 AD 1 1 Product Line Prefix XT = XT IEC power control 1 Product Family Code RM = Mini IEC control relay RE = IEC control relay 1 Terminations Blank = Screw terminals C = Spring cage terminals 1 XT—Timers 1 1 1 Coil Code See table on Page V5-T1-5. Conventional Thermal Current Rating 10 = 10A 1 1 Frame XTRM A = 45 mm—mini XTRE B = 45 mm—standard Contact Configuration 40 = 4NO 31 = 3NO-1NC 22 = 2NO-2NC XT MT 6 B 30S 11 B Product Line Prefix XT = XT IEC power control 1 1 Product Family Code MT = Mini IEC timing relay TR = Electronic timing relay star-delta (wye-delta) Conventional Thermal Current Rating 6 = 6A Frame A = 45 mm 1 1 1 Time Range Max. XTMT 30S = 1.5–30s 60H = 05–1s 0.15–3s 0.5–10s 3–60s 0.15–3 min 0.5–3 min 3–60 min 0.15–3h 0.5–3h 3–60h XTTR 60S = 3–60s 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-4 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Function XTMT 11 = On-delay 70 = Adjustable XTTE 51 = Star-delta Coil Code B = 24–240 Vac/Vdc Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Product Selection 1 When Ordering ● Orders must be placed in multiples of the package quantity listed ● DC operated control relays have a built-in suppressor circuit ● Contact terminal numbers to EN50011 ● Coil terminal numbers to EN50005 TRM10A_ 1 1 1 1 Mini Control Relays Rated Operational Current AC-15 Ie (A) Conventional Thermal Current Ith (A) Contact Configuration 220–240V 380–415V 500V 10 4NO 6 3 1.5 Circuit Symbol Screw Terminal Catalog Number 1 A1 13 23 33 43 XTRM10A40_ 3NO-1NC 6 3 1.5 A1 13 21 33 43 XTRM10A31_ A2 14 22 34 44 10 2NO-2NC 6 3 1.5 A1 13 21 31 43 1 1 A2 14 24 34 44 10 1 XTRM10A22_ A2 14 22 32 44 1 1 1 1 XTREC10_ 1 Control Relays Conventional Thermal Current Open at 60°C I th (A) Contact Configuration 16 4NO Rated Operational Current AC-15 Ie (A) 220–240V 380–415V 500V 6 4 1.5 Circuit Symbol A1 13 23 33 43 Screw Terminal Catalog Number 1 Spring Cage Terminal Catalog Number 1 XTRE10B40_ XTREC10B40_ 3NO-1NC 6 4 1.5 A1 13 21 33 43 XTRE10B31_ XTREC10B31_ XTRE10B22_ 2 XTREC10B22_ 2 A2 14 22 34 44 16 2NO-2NC 6 4 1.5 A1 13 21 31 43 1 1 A2 14 24 34 44 16 1 1 1 A2 14 22 32 44 1 1 1 Coil Voltage Suffix Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code 110V 50 Hz, 120V 60 Hz A 415V 50 Hz, 480V 60 Hz C 380V 50 Hz, 440V 60 Hz L 120 Vdc AD 220V 50 Hz, 240V 60 Hz B 550V 50 Hz, 600V 60 Hz D 380V 60 Hz P 220 Vdc BD 230V 50 Hz F 208V 60 Hz E 12V 50/60 Hz R 12 Vdc RD 24V 50/60 Hz T 190V 50 Hz, 220V 60 Hz G 42V 50 Hz, 48V 60 Hz W 48 Vdc WD 24 Vdc TD 240V 50 Hz, 277V 60 Hz H 48V 50 Hz Y 120 Vdc AD 1 1 1 1 Notes 1 Underscore (_) indicates magnet coil suffix required. See Coil Voltage Suffix table above. 2 DC operated control relays XTRE(C)10B22_ can only be combined with two-pole auxiliary contacts. 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-5 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control Accessories Auxiliary Contacts XTMCXF_ Front-Mount Auxiliary Contacts for Use with XTRM Mini Control Relays Rated Operational Current AC-15 Ie (A) 1 1 Conventional Thermal Current, I th Open (A) 220V 230V 240V 380V 400V 415V 500V Contact Configuration 10 4 2 1.5 2NC 1 Contact Sequence 51 61 Pkg. Qty. 1 Screw Terminal Catalog Number 5 XTMCXFA02 5 XTMCXFA11 5 XTMCXFA20 5 XTMCXFA04 5 XTMCXFA13 5 XTMCXFA22 5 XTMCXFA31 5 XTMCXFA40 5 XTMCXFAL22 2 52 62 1 10 4 2 1.5 1NO-1NC 1 53 61 54 62 1 10 4 2 1.5 2NO 1 53 63 54 64 1 10 4 2 1.5 4NC 1 51 61 71 81 52 62 72 82 1 10 4 2 1.5 1NO-3NC 1 53 61 71 81 54 62 72 82 1 10 4 2 1.5 2NO-2NC 1 1 10 4 2 1.5 3NO-1NC 1 53 61 71 83 54 62 72 84 53 61 73 83 54 62 74 84 10 1 4 2 1.5 4NO 53 63 73 83 54 64 74 84 1 10 1 4 2 1.5 1NO-1NC 1NOE-1NCL 1 57 65 71 83 58 66 72 84 Notes 1 Orders must be placed in multiples of package quantity listed. 2 One early-make contact (NO ), one late-break contact (NC ). E L 1 1 1 1 1 1 1 1 V5-T1-6 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Front-Mount Auxiliary Contacts for Use with XTRE Control Relays 1 1 Rated Operational Current AC-15 Ie (A) Two-Pole Conventional Thermal Current, Ith (A), Open at 60°C 16 Poles 220V 230V 240V 380V 400V 415V 500V Contact Configuration 2 6 3 1.5 2NO Circuit Symbol 53 63 Pkg. Qty. 2 Screw Terminal Catalog Number 5 XTCEXFAC20 5 XTCEXFAC11 3 2 6 3 1.5 1NO-1NC 53 61 5 XTCEXFAC02 5 XTCEXFALC11 4 5 XTCEXFAC40 3 5 XTCEXFAC31 3 5 XTCEXFAC22 3 5 XTCEXFAC13 54 62 16 2 6 3 1.5 2NC 51 61 2 6 3 1.5 1NOE-1NCL 57 65 58 66 Four-Pole 16 4 6 3 1.5 4NO 53 6373 83 54 6474 84 16 4 6 3 1.5 3NO-1NC 53 61 73 83 54 62 74 84 16 4 6 3 1.5 2NO-2NC 53 61 71 83 54 62 72 84 16 4 6 3 1.5 1NO-3NC 536171 81 4 6 3 1.5 4NC 51 61 71 81 5 XTCEXFAC04 5 XTCEXFCLC22 4 52 62 72 82 16 4 6 3 1.5 1NO-1NC 1NOE-1NCL 5765 71 83 1 1 1 1 1 1 1 1 54 62 72 82 16 1 1 52 62 16 1 1 54 64 16 1 1 1 1 58 66 72 84 Notes 1 Interlocked opposing contacts, to IEC/EN 60947-5-1 Annex L (positively driven), within the auxiliary contact modules (not NO and NC contacts) and between the E L auxiliary contacts and built-in contacts of the XTRE control relays. 2 Orders must be placed in multiples of package quantity listed. 3 Catalog number is shown with screw type terminal. For spring cage, add a “C” before the last 2 digits. For example, to order a spring cage version of the XTCEXFAC22, change the catalog number to XTCEXFACC22. 4 One early-make contact (NO ), one late-break contact (NC ). E L 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-7 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Suppressors For AC operated contactors 50–60 Hz. On DC operated contactor relays and on XTRE10B, the suppressor circuit is built-in. Note dropout delay. Varistor Suppressor 12 Varistor Suppressor for XTRE XTCEXVSB_ 1 For Use with… Contact Sequence 24–48 XTRE(C)10B A1 130–240 Catalog Number 10 XTCEXVSBW XTCEXVSBA 10 XTCEXVSBB 10 XTCEXVSBC Circuit Symbol Pkg. Qty. 3 Catalog Number 10 XTMCXVSW 10 XTMCXVSA A2 240–500 1 Pkg. Qty. 3 10 48–130 1 1 Voltage Varistor Suppressor for XTRM XTMCXVS_ 1 Voltage 1 For Use with… 24–48 XTRM6A_, XTRM9A_ A1 48–130 XTRM6A_, XTRM9A_ A2 1 110–250 XTRM6A_, XTRM9A_ 10 XTMCXVSB 1 380–415 XTRM6A_, XTRM9A_ 10 XTMCXVSN Contact Sequence Pkg. Qty. 3 Catalog Number 10 XTCEXVSLBW A1 10 XTCEXVSLBB Pkg. Qty. 3 Catalog Number 1 XTRM Relay with Installed Suppressor 1 1 Varistor Suppressor with Integrated LED 12 1 XTCEXVSLB_ Varistor Suppressor for XTRE 1 Voltage For Use with… 1 24–48 XTRE(C)10B 130–240 A2 1 1 1 RC Suppressor 12 1 XTCEXRSB_ 1 1 RC Suppressor for XTRE Voltage For Use with… Contact Sequence 24–48 XTRE(C)10B A1 48–130 110–240 1 A2 240–500 1 10 XTCEXRSBW 10 XTCEXRSBA 10 XTCEXRSBB 10 XTCEXRSBC Notes 1 Note dropout delay. 2 For AC operated contactors, 50/60 Hz. DC operated contactors have an integrated suppressor. 3 Orders must be placed in multiples of package quantity listed. 1 1 1 1 V5-T1-8 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 RC Suppressor 12 XTMCXRS_ 1 For Use with… Circuit Symbol Pkg. Qty. 4 Catalog Number 24–48 XTRM6A_, XTRM9A_ A1 10 XTMCXRSW 1 48–130 XTRM6A_, XTRM9A_ A2 10 XTMCXRSA 1 110–250 XTRM6A_, XTRM9A_ 10 XTMCXRSB Voltage XTRM Relay with Installed Suppressor 1 RC Suppressor for XTRM 3 1 1 1 Free-Wheel Diode Suppressor In addition to the built-in suppressor circuit for DC actuated contactors. Prevents negative breaking voltage when contactors are used in combination with a safety PLC. XTCEXVSLBB 1 1 Free-Wheel Diode Suppressor for XTRE Voltage For Use with… Pkg. Qty. 4 Catalog Number 130–240 XTRE10B 10 XTCEXVSLBB 1 1 1 Connector XTCEXCNC 1 Mechanical Interlock 6 Connector 5 1 Mechanical Interlock For Use with… Pkg. Qty. 4 Catalog Number XTRE(C)10B 50 XTCEXCNC XTCEXMLB For Use with… Pkg. Qty. 4 Catalog Number XTRE10B_ 5 XTCEXMLB 1 1 1 XTMCXCN XTRM10A 50 1 XTMCXCN XTMCXML XTRM10A_ 5 1 XTMCXML 1 1 Notes 1 Note dropout delay. 2 For AC operated contactors, 50/60 Hz. DC operated contactors have an integrated suppressor. 3 For AC operated contactors, 50/60 Hz. Note dropout delay. 4 Orders must be placed in multiples of package quantity listed. 5 For mechanically arranging contactors in combinations. Distance between contactors is 0 mm. 6 For two contactors with AC or DC operated magnet system that are horizontally or vertically mounted. For Frame B, mechanical lifespan is 2.5 x 106 operations and the distance between contactors is 0 mm. 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-9 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control Electronic Timer Modules Front- (top-) mounted timer modules for use with XTRE10B control relays. Can not be combined with top-mount auxiliary contacts, XTCEXF_. XTCEXT_ Electronic Timer Modules for XTRE Voltage 1 Contact Sequence Timing Range For Use with… Pkg. Qty. 1 Catalog Number XTRE10B_ 1 XTCEXTEEC11T On-Delay 1 24 Vac/Vdc 1 200–240 Vac 1 Off-Delay A1 57 65 100–130 Vac 24 Vac/Vdc 1 0.05–1s 0.5–10s 15–100s XTCEXTEEC11A XTCEXTEEC11B A2 58 66 A1 57 65 0.05–1s XTRE10B_ 1 100–130 Vac 1 200–240 Vac 1 100–130 Vac 24 Vac/Vdc XTCEXTED1C11A XTCEXTED1C11B A2 58 66 0.5–10s XTRE10B_ 1 XTCEXTED10C11T XTCEXTED10C11A 200–240 Vac 1 XTCEXTED1C11T XTCEXTED10C11B 24 Vac/Vdc 5–100s XTRE10B_ 1 XTCEXTED100C11T 1 100–130 Vac XTCEXTED100C11A 200–240 Vac XTCEXTED100C11B 1 Star-Delta 24 Vac/Vdc 1 A1 57 67 1–30s XTRE10B_ 1 100–130 Vac XTCEXTEYC20A 200–240 Vac 1 XTCEXTEYC20T XTCEXTEYC20B A2 58 68 Sealable Shroud 1 Transparent sealable shroud used to protect electronic timer modules from unwanted access. 1 1 XTCEXTEE, XTCEXTED, XTCEXTEY Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-10 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 1 XTCEXTESHRD Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Mini Electronic Timers XTMT6A_ 1 Mini Electronic On-Delay Timers Rated Operational Current Ie AC-11 Amps Conventional Thermal Current Ie (A) 220/230/240V 380/400/440V Time Range Function 6 3 3 1.5–30 sec Fixed, on-delay 6 3 6 0.05–1 sec 0.15–3 sec 0.5–10 sec 3–60 sec 0.15–3 min 0.5–10 min 3–60 min 0.15–3h 0.5–10h 3–60h Fixed, on-delay 0.05–1 sec 0.15–3 sec 0.5–10 sec 3–60 sec 0.15–3 min 0.5–10 min 3–60 min 0.15–3h 0.5–10h 3–60h Adjustable: on-delay; fleeting contact on energization; flashing; pulse generating; ON-OFF 6 3 3 1 Terminal Marking According to EN 50042 A1 Catalog Number XTMT6A30S11B 15 XTMT6A60H11B 1 1 Z1 XTMT6A60H70B Z2 A1 15 1 1 1 A2 16 18 1 1 1 Electronic Star-Delta (Wye-Delta) Timers XTTR6A60S51 1 1 16 18 A2 1 1 Electronic Star-Delta (Wye-Delta) Timers Rated Operational Current Ie AC-11 Amps Conventional Thermal Current Ie (A) 230V 400V Time Range Function 6 3 3 3–60 sec Fixed, star-delta Terminal Marking According to EN 50042 Catalog Number XTTR6A60S51B 17 A1 1 1 1 A2 18 1 28 1 Actuating Voltage 24–240 50/60 Hz 24–240 Vdc Admissible Cable Length Cable unscreened, with cable cross-section 0.5–1.5 mm2 Two-core cable Two-core cable in the same cable duct with the main cable, 50/60 Hz 1 Connection to Y1/Y2, Z1/Z2 M250 M50 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-11 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Technical Data and Specifications 1 Relays and Timers 1 General 1 1 1 1 1 1 1 Description XTRE XTCEXFAC_ XTCEXTE_ XTRM XTMCXFA_ IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA DIN EN 61812, IEC/EN 60947, VDE 060, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA AC operated 20,000,000 10,000,000 3,000,000 10,000,000 10,000,000 DC operated 20,000,000 10,000,000 3,000,000 20,000,000 20,000,000 Maximum operating frequency (ops/hr) 9000 9000 — 9000 9000 Climatic proofing 1 1 1 1 1 Open (°C, min./max.) –25/60 –25/60 –40/80 –25/50 –25/50 Enclosed (°C, min./max.) –25/40 –25/40 –25–60 –25/40 –25/40 Ambient temperature for storage (°C, min./max.) –40/80 –40/80 –25–40 — — As required, not suspended As required, except vertically A1/A2 at the bottom As required, except vertically A1/A2 at the bottom Standards Lifespan, mechanical—operations Ambient temperature Mounting position 30° 90° 1 90° 90° 180° 1 1 1 1 1 1 1 1 1 1 1 Mechanical shock resistance (IEC/EN 60068-2-27) Half-sinusoidal shock 10 ms Base unit with auxiliary contact module Make contact 7g 7g 6g 10g 10g Break contact 5g 5g 6g 8g 8g Degree of protection IP20 IP20 IP20 IP20 IP20 Protection against direct contact from the front when actuated by a perpendicular test finger (IEC 536) Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof AC operated (kg) 0.23 0.05 0.08 0.17 — DC operated (kg) 0.28 0.05 0.08 0.20 — Solid (mm2) 1 x (0.75–4)0. 2 x (0.75–2.5) 1 x (0.75–4)0. 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–1.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Flexible with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–1.5) 2 x (0.75–1.5) 1 x (0.75–1.5) 2 x (0.75–1.5) 1 x (0.75–1.5) 2 x (0.75–1.5) Solid or stranded (AWG) 18–14 Weight Terminal capacity Screw terminals 18–14 18–14 Terminal screw M3.5 M3.5 M3.5 M3.5 Pozidriv screwdriver Size 2 Size 2 Size 2 Size 2 Size 2 1 Standard screwdriver (mm) 0.8 x 5.5 1x6 0.8 x 5.5 1x6 0.8 x 5.5 1x6 0.8 x 5.5 1x6 0.8 x 5.5 1x6 1 Max. tightening torque (Nm) 1.2 1.2 1.2 1.2 1.2 Solid (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) — — 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Flexible with or without ferrule DIN 46228 (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) — — 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Solid or stranded (AWG) 18–14 18–14 — 18–14 18–14 0.6 x 3.5 0.6 x 3.5 — 0.6 x 3.5 0.6 x 3.5 1 1 1 1 1 1 M3.5 Spring cage terminals Standard screwdriver (mm) Note 1 Damp heat, constant, to IEC 60068-2-78; damp heat, cyclical, to IEC 60068-2-30. V5-T1-12 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Relays and Timers, continued Description 1 XTRE XTCEXFAC_ XTCEXTE_ XTRM XTMCXFA_ Interlocked opposing contacts to ZH 1/457, including auxiliary contact module Yes Yes No Yes Yes Rated impulse withstand voltage (Uimp) Vac 6000 6000 6000 6000 6000 Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 Rated insulation voltage (Ui) Vac 690 690 600 690 690 Rated operational voltage (Ue) Vac 690 500 400 600 600 1 Between coil and auxiliary contacts (Vac) 400 400 250 300 300 1 Between the auxiliary contacts (Vac) 400 400 250 300 300 1 AC-15 220/240V Ie 6 6 Please inquire 6 4 1 380/415V Ie 4 3 Please inquire 3 2 500V Ie 1.5 — — 1.5 1.5 1 Contacts 1 1 Safe isolation to VDE 0106 Part 101 and Part 101/A1 Rated operational current 1 DC-13 1 1 DC13 L/R <15 ms 1 Contacts in series—voltage: 1—24V 10 10 — 2.5 2.5 1—60V 6 6 — — — 2—60V 10 10 — 2.5 2.5 1—110V 3 3 — — — 3—110V 6 6 — 1.5 1.5 1—220V 1 1 — — — 3—220V 5 5 — 0.5 0.5 1 1 1 1 DC13 L/R <50 ms 1 Contacts in series—voltage: 3—24V 4 — — — — 3—60V 4 — — — — 3—110V 2 — — — — 3—220V 1 — — — — Control circuit reliability (at Ue = 24 Vdc, Umin = 17, Imin = 5.4 mA) Failure rate = <10–8, <1 failure in 100 million operations — Failure rate = <10–8, <1 failure in 100 million operations Conventional thermal current (Ith) 16 6 10 16 1 1 1 1 10 Short-circuit rating without welding 1 Maximum overcurrent protective device 220/240V–XTPR Frame B 4 — — 4 4 380/415V–XTPR Frame B 4 — — 4 4 500V (A gG/gL) 10 10 6 6 6 500V (A fast) — — — 10 10 AC operated (W) 0.3 0.3 — 0.2 0.2 DC operated (W) 0.3 0.3 — 0.3 0.3 1 1 Short-circuit protection, max. fuse 1 Current heat losses at load of Ith 1 1 Note 1 Making and breaking conditions to DC13, time constant as stated. 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-13 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 1 1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Relays and Timers, continued Description XTRE XTCEXFAC_ XTCEXTE_ XTRM XTMCXFA_ Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz (pickup x Uc) 0.8–1.1 — 0.85–11 0.8–1.1 — Dual-frequency coil 50/60 Hz (pickup x Uc) 0.8–1.1 — — 0.85–1.1 — Magnet Systems Pickup and dropout values AC operated DC operated 1 Pickup voltage (pickup x Uc) 0.8–1.1 — 0.7–1.2 0.85–1.3 — At 24V: without auxiliary contact module (40°C) (pickup x Uc) 0.7–1.3 — — 0.7–1.3 — Pickup VA 24 — — 25 — Pickup W 19 — — 22 — Sealing VA 3.4 — 2 4.6 — Sealing W 1.2 — 1.8 1.3 — Pickup VA 27 — — 30 — Pickup W 22 — — 26 — Power consumption Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz Dual-frequency coil 50/60 Hz at 50 Hz Sealing VA 4.2 — — 5.4 — Sealing W 1.4 — — 1.6 — — Dual-frequency coil 50/60 Hz at 60 Hz 1 Pickup VA 25 — — 29 Pickup W 21 — — 24 — 1 Sealing VA 3.3 — — 3.9 — 1 Sealing W 1.2 — — 1.2 — DC operated 1 Duty factor (% DF) 1 1 1 1 1 1 Pull-in = sealing (W) 3 — — 2.6 — 100 — 100 100 — AC operated closing delay (ms) <21 — — 14–21 — AC operated NO contact opening delay (ms) <18 — — 8–18 — AC operated with auxiliary contact module, max. closing delay (ms) — — — 45 45 DC operated closing delay (ms) <31 — — 26–35 — DC operated NO contact opening delay (ms) <12 — — 15–25 — DC operated with auxiliary contact module, max. closing delay (ms) — — — 70 70 Switching times at 100% Uc (approximate values) Note 1 Smoothed DC or three-phase bridge rectifier. 1 1 1 1 1 1 1 V5-T1-14 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Control Relays—Characteristic Curves 1 XTRE (AC-15) XTRE (DC-13) 1 Component lifespan (operations) Ie = Rated operational current Component lifespan (operations) Ie = Rated operational current 1 1 106 106 20 20 10 10 5 5 1 2 2 1 1 1 1 0.5 0.5 AC-15 0.2 0.2 240 V 0.1 0.01 0.02 0.05 0.1 0.2 0.5 1 2 1 24 V 1 L = 50 ms R 0.1 0.01 0.02 0.05 0.1 0.2 5 10 A Ie 1 DC-13 1 0.5 1 2 5 10 A Ie 1 The diagrams show the closing and opening travel of the contact of the contactor relays and auxiliary contacts at no load. Tolerances are not taken into consideration. 1 1 Contact Travel Diagrams 1 XTRE XTRE_ — AC Operation 1 XTRE — DC Operation Normally open contact Normally open contact 0 3.3 0 4.5 Normally closed contact 2.1 2.9 Normally closed contact 0 0 4.5 1.0 XTCEXFAC_ — AC Operation 2.9 0.7 Normally open contact 0 0 3.2 4.5 Normally closed contact 2.3 2.9 1 2.9 1 Normally closed contact 0 0 4.5 1.6 XTCEXFALC_ — AC Operation 0.7 XTCEXFALC_ — DC Operation Normally open contact (early make) 1 Normally open contact (early make) 0 2.0 0 4.5 Normally closed contact (late make) 1.1 2.9 Normally closed contact (late make) 0 2.8 0 4.5 1 1 XTCEXFAC_ — DC Operation Normally open contact 1 1.9 2.9 Note 1 Making and breaking conditions to DC-13, time constant as stated. 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-15 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Flow Diagrams—Electronic Timers, XTMT Mini Timers Approximate Dimensions in mm [in.] On-Delay Mini Contactor Relays A1-A2 15-18 t 1 Dimensions Mini Control Relay XTRM LED 5.5 [.22] 1 1 1 ON-OFF Function OFF A1-A2 15-18 ON OFF t LED 1 Flashing, Pulse Initiating t 1 58 [2.28] t t XTRM Mini Control Relay with RC or Varistor Suppressor Pulse Generating A1-A2 0.5 s t 62.5 [2.46] 15-18 LED 45 [1.77] XTRM Mini Control Relay with XTMCXFA Auxiliary Contact Star-Delta 1 M4 t A1-A2 17-18 17-28 tu Power LED LED LED 1 1 1 Rating Data 1 Rating Data for Approved Types 1 52 – 54 [2.05] – [2.13] Star-Delta (Wye-Delta) Timer 1 1 65.3 [2.57] 45 [1.77] t 1 1 45 [1.77] LED 1 1 43 [1.69] A1-A2 15-18 1 1 XTRM Mini Control Relay with IP40 XTMCX Shroud A1-A2 15-18 1 1 52 – 54 [2.05] – [2.13] Fleeting Contact on Energization 1 1 45 [1.77] LED 1 1 58 [2.28] Pilot Duty 58 [2.28] 50 [1.97] 45 [1.77] 83 – 86 [3.27] – [3.39] General Use Control Relays—XTMR A600, P300 10A–600 Vac 0.5A–250 Vdc Timers—XTMT, XTTR B300 6A–250 Vac 1 1 V5-T1-16 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 35 [1.38] Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in.] 1 Control Relays 1 Control Relay XTRE with XTCEXFA Auxiliary Contact Control Relay XTRE with XTCEXMLB Mechanical Interlock 68 45 18 [2.68] [1.77] [.71] 68 45 [2.68] [1.77] 18 [.71] 1 1 6.5 [.26] 75 [2.95] 45 [1.77] 1 6.5 [.26] 75 [2.95] 90 [3.54] 117 [4.61] Control Relay with Spring Cage Terminals XTREC with XTCEXFA Auxiliary Contact 1 1 1 1 Coil Suppressors for Use with XTRE Control Relays 1 Approx. 28 [1.10] 32 [1.26] 68 52.3 26.4 [2.68] [2.06] [1.04] 1 1 25.9 [1.02] 36 [1.42] 45 [1.77] 6.5 [.26] 75 [2.95] 125 [4.92] 1 1 9 [.35] 19.2 [.76] 25 [.98] 1 1 Electronic Timer Module XTCEXTE 1 25 [.98] 38 [1.50] 1 45 [1.77] 70 [2.76] 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-17 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Contents XTMC Miniature Contactor Description 1 1 1 1 1 Contactors and Starters . . . . . . . . . . . . . . . . . . . . Thermal Overload Relays . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay . . . . . . . . . . . Manual Motor Protectors . . . . . . . . . . . . . . . . . . . Combination Motor Controllers . . . . . . . . . . . . . . . XT Electronic Manual Motor Protector . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 Miniature Controls 1 Product Description 1 1 1 1 1 1 1 1 1 1 1 V5-T1-3 V5-T1-19 V5-T1-20 V5-T1-24 V5-T1-27 V5-T1-32 V5-T1-34 An Eaton Green Solution 1 1 Page Relays and Timers . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Controls Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eaton’s new line of XT miniature controls includes non-reversing and reversing mini contactors, mini overload relays and snap-on accessories. A wide range of applications is possible, including small electrical motors from fractional to 5 hp (460 Vac) or up to 4 kW (400 Vac). Application Description Due to its compact size, the XT line of mini controls is best suited to be applied in light-duty loads, such as hoisting, packaging, material handling, heating, lighting and automation systems. XT mini contactors are a particularly compact, economic and environmentally friendly solution wherever control of small motors or loads is required. Features Standards and Certifications Mini Contactors—Types XTMC and XTMF, 6–9A ● AC control from 12V to 550V 50 Hz, 600V 60 Hz ● DC control from 12V to 220V ● Reversing or non-reversing ● Three- and four-pole configurations ● Three-pole XTMC ● Four-pole XTMF ● ● ● ● ● Panel or DIN rail mounting IP20 finger and back-ofhand proof Low noise operation High degree of climatic proofing Large ambient temperature range –25° to 50°C [–13° to 122°F] Mini Overload Relays— Bimetallic Type XTOM ● Phase failure sensitivity ● Direct mount to XTMC and XTMF mini contactors ● Trip Class 10 ● 11 settings to cover 0.1 to 12A ● Ambient temperature compensated –5° to 50°C [23° to 122°F] ● Manual and automatic reset by selector switch ● One make (NO) or one break (NC) auxiliary contact as standard ● Test/Off button ● Trip-free release 1 1 1 1 1 1 V5-T1-18 Volume 5—Motor Control and Protection V5-T1-35 V5-T1-128 V5-T1-141 V5-T1-157 V5-T1-193 V5-T1-216 V5-T1-229 CA08100006E—August 2012 www.eaton.com ● ● ● ● ● ● IEC EN 60947 CE approved UL CSA CCC ATEX Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Instructional Leaflets 1 Pub51219 XTMC, XTMF Mini Contactors, XTRM Mini Control Relay and Accessories Pub51243 XTOM Mini Overload Relays Pub51206 Mini Reversing Link Kits 1 MN03402002E XTOM Mini Overload Relays Installation and User Manual 1 1 1 1 1 Catalog Number Selection 1 XT IEC Miniature Contactors 1 XT MC 6 A 10 A Designation XT = XT IEC power control Type MC = Three-pole FVNR mini IEC contactor MF = Four-pole FVNR mini IEC contactor MR = Three-pole FVR mini IEC contactor A = B = F = T = TD = C = D = E = G = H = Current Rating, AC-3 XTMC 6 = 6.6A 9 = 8.8A XTMF 9 = 8.8A Frame Size A = 45 mm mini 1 Coil Codes 110V 50 Hz, 120V 60 Hz L = 220V 50 Hz, 240V 60 Hz N = 230V 50 Hz P = 24V 50/60 Hz R = 24 Vdc W = 415V 50 Hz, 480V 60 Hz Y = 550V 50 Hz, 600V 60 Hz AD = 208V 60 Hz BD = 190V 50 Hz, 220V 60 Hz RD = 240V 50 Hz, 277V 60 Hz WD = 380V 50 Hz, 440V 60 Hz 400V 50 Hz 380V 60 Hz 12V 50/60 Hz 42V 50 Hz, 48V 60 Hz 48V 50 Hz 120 Vdc 220 Vdc 12 Vdc 48 Vdc Integral Auxiliary Contact 01 = 1NC 10 = 1NO 1 1 1 1 1 1 1 1 XT IEC Miniature Overload Relays 1 XT OM P16 A C1 Designation XT = XT IEC power control Type OM = Mini overload relay P16 P24 P40 P60 001 1P6 = = = = = = Overload Release 0.1–0.16A 2P4 = 1.6–2.4A 0.16–0.24A 004 = 2.4–4A 0.24–0.4A 006 = 4–6A 0.4–0.6A 009 = 6–9A 0.6–1A 012 = 9–12A 1–1.6A 1 Frame Size A = 45 mm mini 1 Trip Class C1 = Class 10A 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-19 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Product Selection Full Voltage Non-Reversing Miniature Contactors XTMC_ 1 Maximum UL Ratings—Single-Phase and Three-Phase Horsepower Ratings Single-Phase Three-Phase 115V 200V 230V 200V 230V 460V 575V Number of Power Poles Auxiliary Contacts Screw Terminal Catalog Number 1 1/4 3/4 1 1-1/2 2 3 3 3 1NO XTMC6A10_ 1/4 3/4 1 1-1/2 2 3 3 3 1NC XTMC6A01_ 1/2 1 1-1/2 2 3 5 5 3 1NO XTMC9A10_ 1/2 1 1-1/2 2 3 5 5 3 1NC XTMC9A01_ 1 1/2 1 1-1/2 2 3 5 5 4 — XTMF9A00_ 1 Maximum IEC Ratings AC-3 1 Operational Current AC-3 Amp Rating 380/400V Conventional Free Air Thermal Current AC-1 at 50°C 220– 240V 380– 400V 550V 660/ 690V Number of Power Poles Auxiliary Contacts Screw Terminal Catalog Number 1 1 6.6 20 1.5 3 3 3 3 1NO XTMC6A10_ 6.6 20 1.5 3 3 3 3 1NC XTMC6A01_ 8.8 20 2.2 4 4 4 3 1NO XTMC9A10_ 8.8 20 2.2 4 4 4 3 1NC XTMC9A01_ 8.8 20 2.2 4 4 4 4 — XTMF9A00_ 1 1 1 1 1 1 1 1 Three-Phase Motors 50–60 Hz Magnet Coil Suffix Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code 110V 50 Hz, 120V 60 Hz A 415V 50 Hz, 480V 60 Hz C 380V 60 Hz P 120 Vdc AD 220V 50 Hz, 240V 60 Hz B 550V 50 Hz, 600V 60 Hz D3 12V 50/60 Hz R3 220 Vdc BD 1 230V 50 Hz F 208V 60 Hz E 42V 50 Hz, 48V 60 Hz W 12 Vdc RD 24V 50/60 Hz T 190V 50 Hz, 220V 60 Hz G 48V 50 Hz Y 48 Vdc WD 1 24 Vdc TD 2 240V 50 Hz, 277V 60 Hz H — — — — — — 380V 50 Hz, 440V 60 Hz L — — — — 1 1 1 1 Notes IEC Utilization Categories, see Page V5-T1-242. AC-1: Non-inductive or slightly inductive loads. AC-3: Squirrel cage motors—starting, switching of motors during running. AC-4: Squirrel cage motors—starting, plugging, inching. 1 2 3 Underscore (_) indicates magnetic coil suffix required. With DC operation: Integrated diode resistor combination, coil rating 2.6W. XTMF four-pole contactor not available with “D” or “R” coil voltage suffix. 1 1 1 1 1 1 1 1 1 V5-T1-20 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Full Voltage Reversing Miniature Contactors XTMR_ 1 Maximum UL Ratings—Single-Phase and Three-Phase 1 Horsepower Ratings Single-Phase Three-Phase Spare Auxiliary Contacts 115V 200V 230V 200V 230V 460V 575V 1/4 3/4 1 1-1/2 2 3 3 1/2 1 1-1/2 2 3 5 K1M 5 K2M 63 63 64 64 63 63 64 64 Catalog Number 12 XTMR6A21_ XTMR9A21_ 1 1 1 1 1 Maximum IEC Ratings AC-3 1 Three-Phase Motors 50–60 Hz Operational Current AC-3 Amp Rating 380/400V Conventional Free Air Thermal Current AC-1 at 50°C 220/ 230/ 240V 380/ 400/ 440V 500V 660/ 690V 6.6 20 1.5 3 3 3 8.8 20 2.2 4 4 4 Spare Auxiliary Contacts K1M K2M 63 63 64 64 63 63 64 64 Catalog Number 12 XTMR6A21_ XTMR9A21_ 1 1 1 1 1 Magnet Coil Suffix Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code 110V 50 Hz, 120V 60 Hz A 415V 50 Hz, 480V 60 Hz C 380V 60 Hz P 120 Vdc AD 220V 50 Hz, 240V 60 Hz B 550V 50 Hz, 600V 60 Hz D3 12V 50/60 Hz R3 220 Vdc BD 230V 50 Hz F 208V 60 Hz E 42V 50 Hz, 48V 60 Hz W 12 Vdc RD 24V 50/60 Hz T 190V 50 Hz, 220V 60 Hz G 48V 50 Hz Y 48 Vdc WD 24 Vdc TD 2 240V 50 Hz, 277V 60 Hz H — — — — — — 380V 50 Hz, 440V 60 Hz L — — — — 1 1 2 3 1 1 Notes IEC Utilization Categories, see Page V5-T1-242. AC-1: Non-inductive or slightly inductive loads. AC-3: Squirrel cage motors—starting, switching of motors during running. AC-4: Squirrel cage motors—starting, plugging, inching. 1 1 1 1 Underscore (_) indicates magnetic coil suffix required. See Magnet Coil Suffix table above. The factory-installed reversing mini contactor includes (2) XTMC…01 contactors, (2) XTMCXFA20 2NO front-mount auxiliary contacts (1) XTMCXRL reversing link kit and (1) XTMCXML mechanical interlock. XTMF four-pole contactor not available with “D” or “R” coil voltage suffix. 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-21 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Star-Delta (Wye-Delta) Miniature Contactors XTMC_ Maximum Current UL Ratings—Single-Phase and Three-Phase 1 Horsepower Ratings 1 115V 200V 230V 200V 230V 460V 575V Maximum Changeover Time (sec.) 1/2 1 1-1/2 2 3 5 7-1/2 30 Single-Phase 1 Three-Phase Spare Auxiliary Contacts K1M 21 31 53 1 22 32 54 1 1 Component Description Catalog Number 2 K1M main contactor XTMC9A10_ K1M auxiliary contact XTMCXFC22 K5M delta contactor XTMC9A01_ K3M star contactor XTMC9A10_ K3M auxiliary contact XTMCXFC02 K1T timing relay XTTR6A60S51B Component Description Catalog Number 2 1 Maximum IEC Ratings AC-3 1 1 Horsepower Ratings 1 Three-Phase Motors 50–60 Hz 220/230/240V 380/400/440V 500V Maximum Changeover Time (sec.) 1 4 5.5 5.5 30 Spare Auxiliary Contacts K1M 21 31 53 22 32 54 1 1 1 1 1 1 1 1 1 1 1 Mini Overload Relay Settings (A) Setting Starting A: IN x 0.58 Motor protection in the Y and delta configurations. <15 sec B: IN x 1 Only partial motor protection in star position 15–40 sec C: IN x 0.58 Motor not protected in star position. >40 sec Timing relay set to approximately 10 sec. Notes Depending on the coordination type required (i.e., Type 1 or Type 2) it must be established whether the fuse protection and the input wiring for the main and delta contactors are to be common or separate. 1 2 Operating frequency: 30 starts/hour. See Magnet Coil Suffix table on following page. Underscore (_) indicates magnet coil suffix required. 1 1 1 1 1 1 1 1 V5-T1-22 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com K1M main contactor XTMC9A10_ K1M auxiliary contact XTMCXFC22 K5M delta contactor XTMC9A01_ K3M star contactor XTMC9A10_ K3M auxiliary contact XTMCXFC02 K1T timing relay XTTR6A60S51B Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Magnet Coil Suffix Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code 110V 50 Hz, 120V 60 Hz A 415V 50 Hz, 480V 60 Hz C 400V 50 Hz N 120 Vdc AD 220V 50 Hz, 240V 60 Hz B 550V 50 Hz, 600V 60 Hz D 380V 60 Hz P 220 Vdc BD 230V 50 Hz F 208V 60 Hz E 12V 50/60 Hz R 12 Vdc RD 24V 50/60 Hz T 190V 50 Hz, 220V 60 Hz G 24V 50 Hz U 48 Vdc WD 24 Vdc TD 1 240V 50 Hz, 277V 60 Hz H 42V 50 Hz, 48V 60 Hz W — — — — 380V 50 Hz, 440V 60 Hz L 48V 50 Hz Y — — 1 1 1 1 1 Mini Overload Relays XTOM_ 1 1 Mini Overload Relays 23 Short-Circuit Protection (A) Overload Release It Trip Class 0.1–0.16A 10A 1 Contact Configuration Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Circuit Breaker CEC/NEC Fuse Catalog Number 97 95 1NO-1NC 20 0.5 15 — XTOMP16AC1 2 4 6 98 96 Contact Sequence 0.16–0.24A 10A 1NO-1NC 20 1 15 — XTOMP24AC1 0.24–0.4A 10A 1NO-1NC 20 2 15 — XTOMP40AC1 0.4–0.6A 10A 1NO-1NC 20 2 15 — XTOMP60AC1 0.6–1A 10A 1NO-1NC 20 4 15 3 XTOM001AC1 1–1.6A 10A 1NO-1NC 20 6 15 6 XTOM1P6AC1 1.6–2.4A 10A 1NO-1NC 20 6 15 6 XTOM2P4AC1 2.4–4A 10A 1NO-1NC 20 15 15 XTOM004AC1 4–6A 10A 1NO-1NC 20 15 20 XTOM006AC1 6–9A 10A 1NO-1NC 20 15 35 XTOM009AC1 9–12A 10A 1NO-1NC — — 45 XTOM012AC1 1 1 1 1 1 1 1 1 Notes 1 With DC operation: Integrated diode resistor combination, coil rating 2.6W. 2 Short-circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN03402002E for more information. 3 When fitted directly to the contactor, a clearance of at least 5 mm is required between the overload relays. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-23 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control Accessories Auxiliary Contacts Front-mounted snap-on auxiliary contacts for mini contactors are available with screw terminals in a variety of contact configurations. Auxiliary contact modules are standard with interlocked opposing contacts, except in the case of early-make or late-break contacts. 1 Front-Mount Auxiliary Contacts for Use with Mini Contactors 1 Conventional Free Air Thermal Current, Ith = Ie, AC-1 in Amps Contact Configuration 1 10 2NC Contact Sequence 21 31 1 Pkg. Qty. 1 Screw Terminal Catalog Number 5 XTMCXFC02 5 XTMCXFD11 5 XTMCXFC22 5 XTMCXFA02 5 XTMCXFA11 5 XTMCXFA20 5 XTMCXFA04 5 XTMCXFA13 5 XTMCXFA22 5 XTMCXFA31 5 XTMCXFA40 5 XTMCXFAL22 2 22 32 1 10 1NO-1NC 1 1 10 2NO-2NC 1 21 33 22 34 21 31 43 53 22 32 44 54 10 1 2NC 51 61 1 52 62 10 1 1NO-1NC 53 61 1 54 62 10 1 2NO 53 63 1 54 64 10 1 4NC 51 61 71 81 52 62 72 82 1 10 1NO-3NC 1 53 61 71 81 54 62 72 82 1 10 2NO-2NC 1 1 10 3NO-1NC 1 53 61 71 83 54 62 72 84 53 61 73 83 54 62 74 84 1 10 4NO 1 53 63 73 83 54 64 74 84 1 10 1 1 1NO-1NC 1NOE-1NCL 57 65 71 83 58 66 72 84 Notes 1 Orders must be placed in multiples of package quantity listed. 2 One early-make contact (NO ), one late-break contact (NC ). E L 1 V5-T1-24 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Suppressors XTMCXR_ 1 RC Suppressor 1 Voltage XTMC Relay with Installed Suppressor For Use with… 24–48 XTMC6A_, XTMC9A_ 48–130 XTMC6A_, XTMC9A_ 110–250 XTMC6A_, XTMC9A_ 1 Circuit Symbol Pkg. Qty. 2 Catalog Number A1 10 XTMCXRSW 10 XTMCXRSA 10 XTMCXRSB A2 1 1 1 1 1 1 1 XTMCX_ Varistor Suppressor 3 Voltage XTMC Relay with Installed Suppressor For Use with… 1 Circuit Symbol Pkg. Qty. 2 Catalog Number 24–48 XTMC6A_, XTMC9A_ A1 10 XTMCXVSW 48–130 XTMC6A_, XTMC9A_ A2 10 XTMCXVSA 110–250 XTMC6A_, XTMC9A_ 10 XTMCXVSB 380–415 XTMC6A_, XTMC9A_ 10 XTMCXVSN 1 1 1 1 1 1 Mechanical Interlock XTMCXML 1 Mechanical Interlock 1 Description Pkg. Qty. 2 Catalog Number Mechanical interlock 5 XTMCXML 1 1 Notes For two contactors with AC or DC operated magnet system that are horizontally or vertically mounted, the distance between contactors is 0 mm and the mechanical lifespan is 2.5 x 106 operations. 1 2 3 1 For AC operated contactors, 50/60 Hz. Note dropout delay. Orders must be placed in multiples of package quantity listed. For AC operated contactors, 50/60 Hz. DC operated contactors have integrated varistor suppressors. 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-25 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Additional Accessories XTMCXRL 1 Reversing Link Kit 12 Description Pkg. Qty. 3 Catalog Number Main current wiring for reversing contactors and starters 1 XTMCXRL Pkg. Qty. 3 Catalog Number 1 XTMCXSDL Pkg. Qty. 3 Catalog Number 50 XTMCXCN 6 Description Pkg. Qty. 3 Catalog Number IP40 sealable transparent shroud, snap fitting on mini contactor 1 XTMCXSHROUD 1 1 1 XTMCXSDL Description 1 Main current wiring for star-delta (wye-delta) combinations. Includes the star-delta bridge 1 1 Star-Delta (Wye-Delta) Link Kit 45 XTMCXCN Connector 1 Description 1 For mechanically arranging contactors and timing relays in combinations 1 1 XTMCXSHROUD 1 IP40 Sealable Transparent Shroud 1 1 Notes 1 The following control cables are integrated as part of the electrical interlock: K1M: A1–K2M: 21; K1M: 21–K2M: A1 2 Reversing link kit does not include mechanical interlock. See Mechanical Interlock. 3 Orders must be placed in multiples of package quantity listed. 4 The following control cables are integrated in addition to the electrical interlock: K3M: A1–K5M: 21; K3M: 21–K5M: A1; K3M: A2–K5M: A2 5 When combined with overload relay, use separate mounting. 6 0 mm distance between contactors. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-26 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XT IEC Power Control Technical Data and Specifications 1 XT Miniature Controls—General XTMC6A_ Description XTMC9A_ 1 XTMF9A_ AC Coils DC Coils AC Coils DC Coils AC Coils DC Coils 1 Standards IEC/EN 60947, VDE 0660, CSA, UL, CCC IEC/EN 60947, VDE 0660, CSA, UL, CCC IEC/EN 60947, VDE 0660, CSA, UL, CCC IEC/EN 60947, VDE 0660, CSA, UL, CCC IEC/EN 60947, VDE 0660, CSA, UL, CCC IEC/EN 60947, VDE 0660, CSA, UL, CCC 1 Weights in kg [lb] 0.2 [0.44] 0.17 [0.37] 0.2 [0.44] 0.17 [0.34] 0.2 [0.44] 0.17 [0.37] Physical and Electrical Mechanical life—operations 10,000,000 20,000,000 10,000,000 20,000,000 10,000,000 10,000,000 Mechanical life—coil at 50 Hz 7 — 7 — 7 — Maximum mechanical operating frequency (ops/hr) 9000 9000 9000 9000 9000 9000 Insulation voltage (Ui) Vac 690 690 690 690 690 690 1 1 1 1 Impulse withstand voltage (Uimp) Vac 6000 6000 6000 6000 6000 6000 Operational Voltage (Ue) Vac 690 690 690 690 690 690 1 Between coil and contacts (Vac) 300 300 300 300 300 300 Between contacts (Vac) 300 300 300 300 300 300 1 110 110 110 110 110 110 220/230V 90 90 90 90 90 90 380/400V 90 90 90 90 90 90 500V 64 64 64 64 64 64 660/690V 54 54 54 54 54 54 1 Type 2 coordination (A) 10 10 10 10 10 10 1 Type 1 coordination (A) 20 20 20 20 20 20 Degree of protection IP20 IP20 IP20 IP20 IP20 IP20 1 Flexible with ferrule (mm2) 1 x (0.75–1.5) 2 x (0.75–1.5) 1 x (0.75–1.5) 2 x (0.75–1.5) 1 x (0.75–1.5) 2 x (0.75–1.5) 1 x (0.75–1.5) 2 x (0.75–1.5) 1 x (0.75–1.5) 2 x (0.75–1.5) 1 x (0.75–1.5) 2 x (0.75–1.5) 1 Solid or stranded (AWG) 18–14 18–14 18–14 18–14 18–14 18–14 Terminal screw M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 1 Pozidriv screwdriver Size 2 Size 2 Size 2 Size 2 Size 2 Size 2 Standard screwdriver (mm) 0.8 x 5.5 1x6 0.8 x 5.5 1x6 0.8 x 5.5 1x6 0.8 x 5.5 1x6 0.8 x 5.5 1x6 0.8 x 5.5 1x6 Nm 1.2 1.2 1.2 1.2 1.2 1.2 Lb-in 10.6 10.6 10.6 10.6 10.6 10.6 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 Flexible with ferrule (mm2) 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 x (1–2.5) 2 x (1–2.5) 1 Standard screwdriver (mm) 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 Mounting position 1 1 1 1 1 1 Safe isolation to VDE 0106 Part 101 and Part 101/A1 Making capacity (amps) 1 Breaking capacity (amps) 1 1 Short-circuit protection rating maximum fuse (gL/gG) 1 1 Max. tightening torque 1 1 Terminal capacity of spring cage main terminals Solid (mm2) 1 1 Note 1 As required, except vertical with terminals A1/A2 at the bottom. 1 1 A1 A2 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-27 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control XT Miniature Controls—General, continued XTMC6A_ 1 Description 1 Ambient temperature 1 Mechanical shock resistance (IEC/EN 60068-2-27) 1 1 1 1 1 1 XTMC9A_ XTMF9A_ AC Coils DC Coils AC Coils DC Coils AC Coils DC Coils –25° to 50°C [–13° to 122°F] –25° to 50°C [–13° to 122°F] –25° to 50°C [–13° to 122°F] –25° to 50°C [–13° to 122°F] –25° to 50°C [–13° to 122°F] –25° to 50°C [–13° to 122°F] Main contact—make contact 10g 10g 10g 10g 10g 10g Main contact—break/make contact 10/8g 10/8g 10/8g 10/8g — — Main contact—make contact 10g 10g 10g 10g 10g 10g Main contact—make/break contact 20/20g 20/20g 20/20g 20/20g 20/20g 20/20g Climatic proofing 1 1 1 1 1 1 Pollution degree III/3 III/3 III/3 III/3 III/3 III/3 Environmental Half-sinusoidal shock 10 ms Contactor without auxiliary contact module Contactor with auxiliary contact module Note 1 Damp heat, constant, to IEC 60 068-2-78; damp heat, cyclic, to IEC 60 068-2-30. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-28 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control XT Miniature Controls—Magnet Systems XTMC6A_ Description XTMC9A_ 1 XTMF9A_ AC Coils DC Coils AC Coils DC Coils AC Coils DC Coils Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz 0.8–1.1 — 0.8–1.1 — 0.8–1.1 — Dual frequency coil 50/60 Hz 0.85–1.1 — 0.85–1.1 — 0.85–1.1 — — 0.8–1.1 — 0.8–1.1 — 0.85–1.1 1 Voltage Tolerance 1 Pickup (x Uc) DC operated 1 1 1 Power Consumption 1 AC operation Pickup VA 1 Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz 25 — 25 — 25 — Dual frequency coil 50/60 Hz at 50 Hz 30 — 30 — 30 — Dual frequency coil 50/60 Hz at 60 Hz 29 — 29 — 29 — 1 Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz 22 — 22 — 22 — 1 Dual frequency coil 50/60 Hz at 50 Hz 26 — 26 — 26 — Dual frequency coil 50/60 Hz at 60 Hz 24 — 24 — 24 — Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz 4.6 — 4.6 — 4.6 — Dual frequency coil 50/60 Hz at 50 Hz 5.4 — 5.4 — 5.4 — Dual frequency coil 50/60 Hz at 60 Hz 3.9 — 3.9 — 3.9 — 1 1 Pickup W 1 1 Sealing VA 1 Sealing W Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz 1.3 — 1.3 — 1.3 — Dual frequency coil 50/60 Hz at 50 Hz 1.6 — 1.6 — 1.6 — Dual frequency coil 50/60 Hz at 60 Hz 1.1 — 1.1 — 1.1 — 1 — 2.6 — 2.6 — 2.6 1 100 100 100 100 100 100 14 26 14 26 14 26 DC operated 1 Power consumption pickup = sealing (VA/W) Duty factor (%) 1 Switching Time at 100% Uc 1 Make contact Closing delay min. (ms) Closing delay max. (ms) 21 35 21 35 21 35 Opening delay min. (ms) 8 15 8 15 8 15 Opening delay max. (ms) 18 25 18 25 18 25 Closing delay with top-mounting auxiliary contact (ms) Max. 45 Max. 70 Max. 45 Max. 70 Max. 45 Max. 70 Minimum (ms) 16 40 16 40 16 40 Maximum (ms) 21 50 21 50 21 50 Max. 12 Max. 12 Max. 12 Max. 12 Max. 12 Max. 12 1 1 1 Reversing Contactors 1 Changeover time at 100% Uc Arcing time at 690 Vac (ms) 1 1 Note 1 Smoothed DC or three-phase bridge rectifier. 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-29 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control XT Miniature Controls 1 Description 1 Conventional free air thermal current, three-pole, 50–60 Hz (A) 1 1 1 1 1 1 1 1 XTMC6A_ AC Coils DC Coils XTMC9A_ AC Coils DC Coils XTMF9A_ AC Coils DC Coils AC-1 Operation at 40°C (Ith) 22 22 22 22 22 22 at 50°C (Ith) 20 20 20 20 20 20 at 55°C (Ith) 19 19 19 19 19 19 50 50 50 50 60 60 Conventional free air thermal current, single-pole (Ith) AC-3 Operation Rated operational current, 50/60 Hz 1 (Ie) in amperes (A) 220/230V 6.6 6.6 9.0 9.0 9.0 9.0 240V 6.6 6.6 9.0 9.0 9.0 9.0 380/400V 6.6 6.6 9.0 9.0 9.0 9.0 415V 6.6 6.6 9.0 9.0 9.0 9.0 440V 6.6 6.6 9.0 9.0 9.0 9.0 500V 5.0 5.0 6.4 6.4 6.4 6.4 660/690V 3.5 3.5 4.8 4.8 4.8 4.8 Rated power (P) in kilowatts (kW) 220/230V 1.5 1.5 2.2 2.2 2.2 2.2 1 240V 1.8 1.8 2.5 2.5 2.5 2.5 1 380/400V 3.0 3.0 4.0 4.0 4.0 4.0 415V 3.1 3.1 4.3 4.3 4.3 4.3 440V 3.3 3.3 4.6 4.6 4.6 4.6 500V 3.0 3.0 4.0 4.0 4.0 4.0 660/690V 3.0 3.0 4.0 4.0 4.0 4.0 220/230V 5.0 5.0 6.6 6.6 6.6 6.6 240V 5.0 5.0 6.6 6.6 6.6 6.6 380/400V 5.0 5.0 6.6 6.6 6.6 6.6 415V 5.0 5.0 6.6 6.6 6.6 6.6 1 440V 5.0 5.0 6.6 6.6 6.6 6.6 500V 3.7 3.7 5.0 5.0 5.0 5.0 1 660/690V 2.9 2.9 3.4 3.4 3.4 3.4 220/230V 1.1 1.1 1.5 1.5 1.5 1.5 240V 1.3 1.3 1.8 1.8 1.8 1.8 380/400V 2.2 2.2 3.0 3.0 3.0 3.0 1 415V 2.3 2.3 3.1 3.1 3.1 3.1 440V 2.4 2.4 3.3 3.3 3.3 3.3 1 500V 2.2 2.2 3.0 3.0 3.0 3.0 660/690V 2.2 2.2 3.0 3.0 3.0 3.0 12V 20 20 20 20 — — 24V 20 20 20 20 — — 60V 20 20 20 20 — — 110V 20 20 20 20 — — 220V 20 20 20 20 — — 1 1 1 1 1 1 1 1 1 1 1 1 1 AC-4 Operation Rated operational current, 50/60 Hz 1 (Ie) in amperes (A) Rated power (P) in kilowatts (kW) DC-1 Operation 2 Notes 1 At maximum permissible ambient temperature. 2 Rated operation current (l ) in amperes, at maximum permissible ambient temperature. e V5-T1-30 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control XT Miniature Controls, continued 1 XTMC6A_ AC Coils DC Coils XTMC9A_ AC Coils DC Coils XTMF9A_ AC Coils DC Coils 1 12V 6 6 8 8 — — 24V 6 6 8 8 — — 1 60V 3 3 4 4 — — 110V 2 2 3 3 — — 220V — — — — 1.0 1.0 1 12V 1.8 1.8 2.5 2.5 — — 1 24V 1.8 1.8 2.5 2.5 — — 60V 1.8 1.8 2.5 2.5 — — 110V 1.1 1.1 1.5 1.5 2.5 2.5 220V 0.2 0.2 0.3 0.3 1.0 1.0 at Ith 2.0 3.5 2.0 3.5 2.7 4.7 at Ie to AC-3/400V 0.3 0.4 0.5 0.7 — — Description DC-3 Operation 1 1 DC-4 Operation 1 1 1 1 Current Heat Loss (Three- or Four-Pole) in Watts 1 1 XT Miniature Controls—Auxiliary Contacts Description Built-In Auxiliary XTMC Add-On Auxiliary XTMCXF_ 1 Interlocked opposing contacts to ZH1/457, including auxiliary contact module Yes Yes 1 Rated impulse withstand voltage, Uimp (Vac) 6000 6000 Overvoltage category/pollution degree III/3 III/3 Rated insulation voltage, Ui (Vac) 690 690 Rated operational voltage, Ue (Vac) 600 600 1 Between coil and auxiliary contacts 300 300 1 Between the auxiliary contacts 300 300 220/240V 6A 4A 380/415V 3A 2A 500V 1.5A 1.5A 1 1 1 Safe isolation to VDE 0106 Part 101 and Part 101(A) in Vac 1 Rated operational current 1 AC-15, Ie 1 DC-13 (contacts in series) 1: 24V 2.5A 2.5A 2: 60V 2.5A 2.5A 3: 100V 1.5A 1.5A 3: 220V 0.5A 0.5A Conventional thermal current, Ith 10A 10A Control circuit reliability (at Ue = 24 Vdc, Umin = 17V, I min = 5.4 mA) <10–8, <1 failure at 100 million operations <10–8, <1 failure at 100 million operations 1 AC-15, operations x 106 0.2 0.2 DC-13 L/R = 50 ms: 2 contacts in series at Ie = 0.5A, operations x 106 0.15 0.15 1 Short-circuit protection rating maximum fuse, 500V gG/gL 6A 6A Short-circuit protection rating maximum fuse, 500V fast 10A 10A 0.2 0.2 1 1 Component lifespan at Ue = 240V 1 Short-circuit rating without welding Current heat loss at conventional free air thermal current Ith per contact, W 1 1 Note 1 Rated operation current (l ) in amperes, at maximum permissible ambient temperature. e 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-31 1 1 1 1 1 1 1 1 1 XT IEC Power Control Wiring Diagrams Tripping Characteristics XTMR Reversing Contactor Control Circuit XTMR Reversing Contactor Power Circuit 2h 100 60 40 21 0 II 22 1 3 5 22 21 22 K1M 21 53 13 5 K2M 2 4 6 54 I 53 54 54 54 K1M K2M 53 53 22 K1M 22 K2M 21 21 A1 K2M A1 K1M A2 A2 2 4 6 M1 XTOM 20 10 6 4 2 UV W 1 40 M 3 3-Phase 20 XT Mini Star-Delta (Wye-Delta) Contactor Power Circuit 1 10 6 4 2-Phase 2 1 0.6 B 1 1 1 Tripping Characteristics Chart Minutes 1 IEC Contactors and Starters Seconds Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1.5 2 3 4 6 x Setting Current K1M 1 1 3 5 K5M 24 6 13 5 K3M 24 6 A 1 35 246 C 1 U1 V1 M1 W1 3 M1 1 1 V2 W2 U2 1 1 1 These tripping characteristics are mean values of the spread at 20°C ambient temperature in a cold state. Tripping time depends on response current. With devices at operating temperature, the tripping time of the overload relay reduces to approximately 25% of the read off value. Specific characteristics for each individual setting range can be found on Page V5-T1-33. 1 1 1 1 1 1 1 1 1 1 V5-T1-32 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 8 10 15 20 XT IEC Power Control Electrical Switching Operation Charts 1 Squirrel cage motors Squirrel cage motors Operating characteristics Starting: from rest Stopping: after attaining a full running speed Operating characteristics Jogging, plugging, reversing Electrical characteristics Make (NO): Up to 6x rated motor current Breaking (NC): 1x rated motor current Electrical characteristics Make (NO): 6x rated motor current Breaking (NC): 6x rated motor current Normal Switching Duty—AC-3/400V Extreme Switching Duty—AC-4/400V 1 1 1 22 18.5 15 11 7.5 5.5 4 3 2.2 A 58 43 36 30 23 16 12 8.8 XTMC 9A 6.5 XTMC 6A 5 XTMC DC Coil 1.5 3.5 1.1 2.5 0.8 2 0.55 1.6 XTMC AC Coil 0.01 kW 22 18.5 15 11 7.5 5.5 4 3 2.2 1.5 Rated operational current le 50 – 60 Hz 30 AC-3/400V Rated output of three-phase motors, 50 – 60 Hz kW Rated operational current le 50 – 60 Hz Rated output of three-phase motors, 50 – 60 Hz 1 AC-4/400V A 43 36 30 1 23 1 16 1 12 1 8.8 6.5 XTMC 9A 1 5 XTMC 6A 1 3.5 1.1 2.5 0.8 2 0.55 1.6 0.37 1.2 0.25 0.8 0.01 0.04 0.1 0.4 0.75 2 4 6 10 0.02 0.06 0.2 0.6 1 3 5 8 Component lifespan (millions of operations) 1 1 1 1 0.03 0.06 0.2 0.4 1 3 5 8 0.3 0.02 0.04 0.1 0.6 2 4 6 10 Component lifespan (millions of operations) 1 1 Switching Duty for Non-Motor Loads, Three- and Four-Pole—AC-1/400V 1400 1000 700 500 350 275 Short Time Loading, Three-Pole—AC-1/400V (time interval between two loading cycles: 15 minutes) Short-time current Breaking current Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters AC-1/400V A 700 1 AC-1/400V 1 500 400 1 300 160 100 200 55 35 100 1 1 150 70 XTMC 6A 20 XTMC 9A 1 XTMC 6A XTMC 9A 1 50 40 10 7 5 4 3 2 1 30 1 20 1 15 1 1 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10 Seconds 2 Component lifespan (millions of operations) 3 5 7 10 20 30 50 70 100 200 300 500 700 900 Duration of load 1 min 3 min 10 min 5 min 15 min 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-33 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control 1 Dimensions 1 Non-Reversing Mini Contactor Approximate Dimensions in mm [in.] D 1 1 Non-Reversing Mini Contactor with Overload Relay 58 [2.28] 50 [1.97] 1 1 45 [1.77] 1 D1 XTMC 32 [1.26] 45 [1.77] XTMCC D 52 [2.05] 54 [2.13] 1 D1 83 [3.27] 86 [3.39] 1 Star-Delta Starter Combinations 1 106 49 [4.17] [1.93] 35 [1.38] 1 1 5.5 [.22] M4 61 [2.40] 62.5 [2.46] 1 45 [1.77] 1 1 1 ≥ 5 [.20] XTMCXRSA, XTMCXVSA Mini Suppressors 1 1 58 [2.28] 52 [2.05] XTMCXTSA Mini Sealable Shroud 180 [7.09] 83 [3.27] 43 [1.69] 108 [4.25] 58 [2.28] 1 1 45 [1.77] 45 [1.77] 69 [2.72] 1 1 Reversing Mini Contactor 1 1 XTMCXML Mechanical Interlock 61 [2.40] 58 [2.28] 108 [4.25] 1 90 [3.54] 63 [2.48] 1 90 [3.54] 1 94 [3.70] 58 [2.28] 1 1 90 [3.54] 1 V5-T1-34 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 94 [3.70] Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Contents XT Family of Contactors Description Page Relays and Timers . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Controls . . . . . . . . . . . . . . . . . . . . . . . . . Contactors and Starters Product Identification . . . . . . . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T1-3 V5-T1-18 V5-T1-36 V5-T1-38 V5-T1-39 V5-T1-65 V5-T1-78 V5-T1-109 V5-T1-114 An Eaton Green Solution Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay . . . . . . . . . . . Manual Motor Protectors . . . . . . . . . . . . . . . . . . . Combination Motor Controllers . . . . . . . . . . . . . . . XT Electronic Manual Motor Protector . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T1-128 V5-T1-141 V5-T1-157 V5-T1-193 V5-T1-216 V5-T1-229 1 1 1 1 1 1 1 1 1 1 1 Contactors and Starters Product Description Application Description The Eaton XT contactors and starters includes nonreversing and reversing contactors, overload relays and a variety of related accessories. Because XT meets IEC, UL®, CSA® and CE standards, it is the perfect product solution for IEC applications all over the world. The compact, space saving and easy to install XT line of IEC contactors and starters is the efficient and effective solution for customer applications from 7A to 2450A. The XT line of IEC power control was engineered to provide highly effective control and protection for a variety of loads, including motors, compressors, pumps, resistive, capacitor banks, isolation, and others. XT also includes IEC ratings for lighting applications as well. XT contactors can be used in safety applications according to EN 954-1, EN ISO 13849-1 and IEC 62061 up to Category 4, Pl e and SIL 3. Information concerning safety related characteristics (B10 and B10d values) is available online. The auxiliary contact modules and built-in auxiliary contacts meet IEC EN 60947-5-1 Annex L (positively driven) and IEC EN 60947-4-1 Annex F (mirror contacts). Features and Benefits ● ● ● ● ● ● ● ● ● AC control from 12V to 600V 50/60 Hz DC control from 12V to 220V Available with screw or spring cage terminals Reversing or non-reversing contactors and starters AC-3 contactor ratings to 1000A and AC-1 contactor ratings to 2000A Non-reversing starters to 650A Panel or DIN rail mounting to 65A IP20 finger and back-ofhand proof Large ambient temperature range, –25 to 50°C [–13 to 122°F] ● ● ● ● ● ● ● AC and DC controlled contactors in the same compact frame Low power consumption AC and DC coils Built-in NO or NC auxiliary contacts to 32A Plug-in accessories for reduced installation time Coil replacement on Frames C–N (18–820A) Contact replacement on Frames D–N (40 –820A) Integrated suppressor 7–150A DC operated contactors and 185–2000A AC and DC operated contactors Standards and Certifications ● ● ● ● ● ● IEC EN 60947 CE approved UL CSA ATEX RoHS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Note: For Type 2 Coordination, see Page V5-T1-230. Reference Refer to Volume 10—Enclosed Control, CA08100012E, Tab 3, section 3.1 for additional Product information on IEC Non-Metallic Enclosed Contactors and Starters. 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-35 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Product Identification XTCE007B to XTCE170G (7 to 170A) Contactors 1 1 1 4 4 1 4 1 1 1 1 1 1 1 1 2 3 1 1 1 3 4 4 3 4 2 1 3 1 1 4 1 4 4 1 1 1 1 1 1 1 1 1 1 Notes 1 Contactor up to 170A AC-3 (see Page V5-T1-39) AC: 12–600V, 50, 60, 50/60 Hz 0.8–1.1 x Uc) DC: 12–250V XTCE…B_ (7–15A): 0.8–1.1 x Uc XTCE…C_–XTCE…G_(18–150A): 0.7–1.2 x Uc 24V: 0.7–1.3 x Uc at 40°C without additional auxiliary contacts Coils for special voltages “Safe Isolation” to IEC 536 between coil and contacts 2 Suppressors (see Page V5-T1-71) RC suppressor Varistor suppressor Free-wheel diode suppressor 3 Overload Relays (see Page V5-T1-130) Can be mounted directly Separate mounting, possible Protection of EEx e-motors 4 Auxiliary Contact Modules (see Page V5-T1-24) Two-pole, plug-in type Four-pole, plug-in type Overlapping contacts Two-pole, side-mounting 1 1 1 V5-T1-36 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 XTCE185–XTCE20 Contactors 1 1 1 1 2 3 1 1 1 1 1 1 7 1 1 1 4 1 1 1 1 1 5 1 6 1 1 Notes 1 XTCE Contactors for 185–2000A (see Page V5-T1-46) Multi-voltage coils: 24–48 Vdc 48–110 Vac/Vdc 110–250 Vac/Vdc 250–500 Vac 0.7–1.15 x Uc Actuation options: Directly From the PLC With low-consumption contact XTCS Contactors for 185–570A AC-3 (see Page V5-T1-42) Control voltages: 110–120V 50/60 Hz 220–240V 50/60 Hz Conventional operation 2 3 4 Cable Terminal Block (see Page V5-T1-97) One or two conductors per phase Round and flat conductor connectable Finger-proof Flat Strip Conductor Terminals (see Page V5-T1-97) One or two strips per phase Control circuit terminal Cover for fingerproofing Mechanical Interlock (see Page V5-T1-73) Fits between contactors 5 6 7 1 Overload Relays (see Page V5-T1-130) Can be mounted directly Separate mounting, possible Protection of EEx e-motors PTB certificate Terminal Shroud (see Page V5-T1-75) Finger-proof Auxiliary Contact Modules (see Page V5-T1-24) Two-pole, side-mounting 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-37 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control 1 Catalog Number Selection 1 XT IEC Contactors and Starters XT CE C 007 B 01 AD P16 1 1 1 1 1 1 1 Designation XT = XT line of IEC control CE CS CF CR CC AE AS AR = = = = = = = = Type Three-pole FVNR IEC contactor Three-pole FVNR S Series IEC contactor Four-pole FVNR IEC contactor Three-pole FVR IEC contactor IEC capacitor contactor FVNR IEC starter FVNR S-Series IEC starter FVR IEC starter 1 007 = 7A 009 = 9A 012 = 12A 015 = 15A 018 = 18A 025 = 25A 032 = 32A 040 = 40A 050 = 50A 065 = 65A 072 = 72A 1 1 1 1 Terminations Blank = Screw terminals (6–65A); 5 mm (80–150A); no lugs (185–2000A) C = Spring cage terminals consult local sales office for availability Current Ratings, AC-3 080 = 80A 570 = 570A 095 = 95A 580 = 580A 115= 115A 650 = 650A 150 = 150A 750 = 750A 170 = 170A 820 = 820A 185 = 185A C10 = 1000A 225 = 225A C14 = 1400A, AC-1 250 = 250A C16 = 1600A, AC-3 300 = 300A C20 = 2000A, AC-1 400 = 400A 500 = 500A Coil Codes See Page V5-T1-53. Built-In Auxiliary Contact 01 = 1NC 10 = 1NO 00 = 0NO–0NC S1 = 1NO–1NC side-mount auxiliary 11 = 1NO–1NC top-mount auxiliary 22 = 2NO–2NC B C D F G H = = = = = = Frame Size Designation 45 mm L = 140 mm 45 mm M = 160 mm 55 mm N = 250 mm 90 mm P = 260 mm 90 mm R = 515 mm 140 mm 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-38 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XTAE, XTAS and XTAR Starters Only— Maximum Overload Relay XTOB Maximum Overload Rating Frame B Frame D P16 = 0.1–0.16A 010 = 6–10A P24 = 0.16–0.24A 016 = 10–16A P40 = 0.24–0.4A 024 = 16–24A P60 = 0.4–0.6A 040 = 24–40A 001 = 0.6–1A 057 = 40–57A 1P6 = 1.0–1.6A 065 = 50–65A 2P4 = 1.6–2.4A 075 = 65–75A 004 = 2.4–4A 006 = 4–6A Frame F 010 = 6–10A 035 = 25–35A 012 = 9–12A 050 = 35–50A 016 = 12–16A 070 = 50–70A 100 = 70–100A Frame C P16 = 0.1–0.16A P24 = 0.16–0.24A P40 = 0.24–0.4A P60 = 0.4–0.6A 001 = 0.6–1A 1P6 = 1.0–1.6A 2P4 = 1.6–2.4A 004 = 2.4–4A 006 = 4–6A 010 = 6–10A 016 = 10–16A 024 = 16–24A 032 = 24–32A Frame G 035 = 25–35A 050 = 35–50A 070 = 50–70A 100 = 70–100A 125 = 95–125A 150 = 120–150A 175 = 145–175A Frame L 070 = 50–70A 100 = 70–100A 125 = 95–125A 160 = 120–160A 220 = 160–220A 250 = 200–250A XTOE Maximum Overload Rating Standard Ground Fault Type Suffix Type Suffix Frame B 5E1P6 5G1P6 0.33–1.65A 5E005 5G005 1–5A 5E020 5G020 4–20A Frame C 5E1P6 5G1P6 0.33–1.65A 5E005 5G005 1–5A 5E020 5G020 4–20A 5E045 5G045 9–45A Frame D 5E045 5G045 9–45A 5E100 5G100 20–100A Frame F, G 5E100 5G100 20–100A Frame G, H 5E175 5G175 35–175A Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Product Selection 1 Full Voltage, Non-Reversing Contactors Frame B 1 Three-Pole Contactors, Frame B—UL/CSA Ratings UL General Purpose Ampere Rating Single-Phase hp Ratings Three-Phase hp Ratings 115V 200V 230V 200V 230V 460V 575V Auxiliary Contacts Screw Terminal Catalog Number 12 20 1/4 3/4 1 1-1/2 2 3 5 1NO XTCE007B10_ 20 1/4 3/4 1 1-1/2 2 3 5 1NC XTCE007B01_ 20 1/2 1 1-1/2 3 3 5 7-1/2 1NO XTCE009B10_ 20 1/2 1 1-1/2 3 3 5 7-1/2 1NC XTCE009B01_ 3 10 1NO XTCE012B10_ 20 1 2 2 3 3 10 20 1 2 2 3 3 10 3 10 1NC XTCE012B01_ 3 10 1NO XTCE015B10_ 10 1NC XTCE015B01_ 20 1 2 3 5 5 10 20 1 2 3 5 5 10 3 1 1 1 1 1 1 1 Three-Pole Contactors, Frame B—IEC Ratings AC-3 Ie (A) AC-1 (40°C) Ie = Ith (A) Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 7 22 2.2 3 4 7 22 2.2 3 4 9 22 2.5 4 5.5 9 22 2.5 4 5.5 12 22 3.5 5.5 12 22 3.5 5.5 15.5 22 4 15.5 22 4 660/690V Auxiliary Contacts Screw Terminal Catalog Number 12 3.5 1NO XTCE007B10_ 3.5 1NC XTCE007B01_ 4.5 1NO XTCE009B10_ 4.5 1NC XTCE009B01_ 7 6.5 1NO XTCE012B10_ 7 6.5 1NC XTCE012B01_ 7.5 8 7 1NO XTCE015B10_ 7.5 8 7 1NC XTCE015B01_ Notes The 7–32A XTCE contactors have positively driven contacts between the integrated auxiliary contact and the auxiliary contact module as well as within the auxiliary contact modules. 2 3 1 1 1 1 1 1 1 DC operated contactors (Frames B–G, 7–150A) have a built-in suppressor circuit. 1 1 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. For spring cage terminals, insert C after the fourth digit of the catalog number. Example: XTCEC007B10A. For 7–12A XTCEC contactors, the power, auxiliary and coil terminals are spring cage. For 18–32A XTCEC contactors, the auxiliary and coil terminals are spring cage. For 40–150A XTCEC contactors, the coil terminals only are spring cage. For electrical life contactor application data. See Page V5-T1-45. 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-39 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 Frame C IEC Contactors and Starters XT IEC Power Control Three-Pole Contactors, Frame C—UL/CSA Ratings UL General Purpose Ampere Rating Single-Phase hp Ratings 115V 200V 230V Three-Phase hp Ratings 200V 230V 460V 575V Auxiliary Contacts Screw Terminal Catalog Number 12 40 2 2 3 5 5 10 15 1NO XTCE018C10_ 1 40 2 2 3 5 5 10 15 1NC XTCE018C01_ 40 2 3 5 7-1/2 10 15 20 1NO XTCE025C10_ 1 40 2 3 5 7-1/2 10 15 20 1NC XTCE025C01_ 40 3 5 5 10 10 20 25 1NO XTCE032C10_ 1 40 3 5 5 10 10 20 25 1NC XTCE032C01_ Auxiliary Contacts Screw Terminal Catalog Number 12 1 1 Three-Pole Contactors, Frame C—IEC Ratings 1 AC-3 Ie (A) 1 18 40 5 7.5 10 11 1NO XTCE018C10_ 18 40 5 7.5 10 11 1NC XTCE018C01_ 1 25 45 7.5 11 14.5 14 1NO XTCE025C10_ 25 45 7.5 11 14.5 14 1NC XTCE025C01_ 1 32 45 10 15 18 17 1NO XTCE032C10_ 32 45 10 15 18 17 1NC XTCE032C01_ Auxiliary Contacts Screw Terminal Catalog Number 12 AC-1 (40°C) Ie = Ith (A) Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 660/690V 1 1 Frame D Three-Pole Contactors, Frame D—UL/CSA Ratings UL General Purpose Ampere Rating Single-Phase hp Ratings Three-Phase hp Ratings 115V 200V 200V 63 3 5 7-1/2 10 15 30 40 — XTCE040D00_ 1 63 3 5 7-1/2 10 15 30 40 1NO-1NC XTCE040DS1_ 80 3 7-1/2 10 15 20 40 50 — XTCE050D00_ 1 80 3 7-1/2 10 15 20 40 50 1NO-1NC XTCE050DS1_ 88 5 10 15 20 25 50 60 — XTCE065D00_ 88 5 10 15 20 25 50 60 1NO-1NC XTCE065DS1_ 88 5 10 15 20 25 50 60 — XTCE072D00_ 88 5 10 15 20 25 50 60 1NO-1NC XTCE072DS1_ Auxiliary Contacts Screw Terminal Catalog Number 12 1 1 1 1 230V 230V 460V 575V Three-Pole Contactors, Frame D—IEC Ratings 1 AC-3 Ie (A) 1 AC-1 (40°C) Ie = Ith (A) Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 660/690V 40 60 12.5 18.5 24 23 — XTCE040D00_ 1 40 60 12.5 18.5 24 23 1NO-1NC XTCE040DS1_ 50 80 15.5 22 30 30 — XTCE050D00_ 1 50 80 15.5 22 30 30 1NO-1NC XTCE050DS1_ 65 98 20 30 39 35 — XTCE065D00_ 1 65 98 20 30 39 35 1NO-1NC XTCE065DS1_ 72 98 22 37 41 35 — XTCE072D00_ 72 98 22 37 41 35 1NO-1NC XTCE072DS1_ 1 1 Notes The 7–32A XTCE contactors have positively driven contacts between the integrated auxiliary contact and the auxiliary contact module as well as within the auxiliary contact modules. 1 The 40–65A XTCE contactors have positively driven contacts within the auxiliary contact module. Six auxiliary contacts are possible with a combination of side-mounted and front-mount auxiliary contacts. 1 DC operated contactors (Frames B–G, 7–150A) have a built-in suppressor circuit. 1 1 2 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. For spring cage terminals, insert C after the fourth digit of the catalog number. Example: XTCEC007B10A. For 7–12A XTCEC contactors, the power, auxiliary and coil terminals are spring cage. For 18–32A XTCEC contactors, the auxiliary and coil terminals are spring cage. For 40–150A XTCEC contactors, the coil terminals only are spring cage. 1 V5-T1-40 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control Frame F 1.1 Three-Pole Contactors, Frame F—UL/CSA Ratings UL General Purpose Ampere Rating Single-Phase hp Ratings Three-Phase hp Ratings 115V 200V 230V 200V 230V 460V 125 7-1/2 15 15 25 30 60 575V Auxiliary Contacts Screw Terminal Catalog Number 12 75 — XTCE080F00_ 125 7-1/2 15 15 25 30 60 75 1NO-1NC XTCE080FS1_ 125 7-1/2 15 15 25 40 75 100 — XTCE095F00_ 125 7-1/2 15 15 25 40 75 100 1NO-1NC XTCE095FS1_ 1 1 1 1 1 Three-Pole Contactors, Frame F—IEC Ratings Frame G AC-3 Ie (A) AC-1 (40°C) Ie = Ith (A) Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 660/690V Auxiliary Contacts Screw Terminal Catalog Number 12 80 110 25 37 48 63 — XTCE080F00_ 80 110 25 37 48 63 1NO-1NC XTCE080FS1_ 95 130 30 45 57 75 — XTCE095F00_ 95 130 30 45 57 75 1NO-1NC XTCE095FS1_ 1 1 1 1 1 Three-Pole Contactors, Frame G—UL/CSA Ratings UL General Purpose Ampere Rating Single-Phase hp Ratings Three-Phase hp Ratings 115V 200V 230V 200V 230V 460V 575V Auxiliary Contacts Screw Terminal Catalog Number 12 160 10 25 25 40 50 100 100 — XTCE115G00_ 160 10 25 25 40 50 100 100 1NO-1NC XTCE115GS1_ 180 10 25 30 40 60 125 125 — XTCE150G00_ 180 10 25 30 40 60 125 125 1NO-1NC XTCE150GS1_ 180 10 25 30 40 60 125 125 — XTCE170G00_ 180 10 25 30 40 60 125 125 1NO-1NC XTCE170GS1_ 1 1 1 1 1 1 Three-Pole Contactors, Frame G—IEC Ratings AC-3 Ie (A) AC-1 (40°C) Ie = Ith (A) Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 115 160 37 55 70 115 160 37 55 150 190 48 75 150 190 48 170 190 52 170 190 52 660/690V Auxiliary Contacts Screw Terminal Catalog Number 12 90 — XTCE115G00_ 70 90 1NO-1NC XTCE115GS1_ 91 96 — XTCE150G00_ 75 91 96 1NO-1NC XTCE150GS1_ 90 100 96 — XTCE170G00_ 90 100 96 1NO-1NC XTCE170GS1_ 1 1 1 1 DC operated contactors (Frames B–G, 7–150A) have a built-in suppressor circuit. 2 1 1 Notes The 40–65A XTCE contactors have positively driven contacts within the auxiliary contact module. Six auxiliary contacts are possible with a combination of side-mounted and front-mount auxiliary contacts. 1 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. For spring cage terminals, insert C after the fourth digit of the catalog number. Example: XTCEC007B10A. For 7–12A XTCEC contactors, the power, auxiliary and coil terminals are spring cage. For 18–32A XTCEC contactors, the auxiliary and coil terminals are spring cage. For 40–150A XTCEC contactors, the coil terminals only are spring cage. 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-41 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 Frame H 1 1 IEC Contactors and Starters XT IEC Power Control Three-Pole Contactors, Frame H (Electronic Coil)—UL/CSA Ratings UL General Purpose Ampere Rating Three-Phase hp Ratings 200V 240V 480V 600V Auxiliary Contacts Catalog Number 12 250 50 60 125 150 2NO-2NC XTCE185H22_ 250 60 75 150 200 2NO-2NC XTCE225H22_ Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 1 1 Three-Pole Contactors, Frame H (Electronic Coil)—IEC Ratings 1 AC-3 Ie (A) AC-1 (40°C) Ie = Ith (A) 220/230V 380/400V 660/690V 3 1000V 3 Auxiliary Contacts Catalog Number 12 1 185 337 55 90 140 108 2NO-2NC XTCE185H22_ 225 386 70 110 215 108 2NO-2NC XTCE225H22_ 460V 575V Auxiliary Contacts Catalog Number 12 1 1 Frame L Three-Pole Contactors, Frame L—UL/CSA Ratings UL General Purpose Ampere Rating 1 Three-Phase hp Ratings 200V 230V Standard Coil (110/120V, 230/240 Vac Coil Only) 1 300 75 100 200 250 2NO-2NC XTCS250L22_ 1 350 100 125 250 300 2NO-2NC XTCS300L22_ 1 300 75 100 200 250 2NO-2NC XTCE250L22_ 350 100 125 250 300 2NO-2NC XTCE300L22_ Auxiliary Contacts Catalog Number 12 Electronic Coil 1 Three-Pole Contactors, Frame L—IEC Ratings 1 AC-3 Ie (A) 1 AC-1 (40°C) Ie = Ith (A) Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 220/230V 380/400V 660/690V 3 1000V 3 Standard Coil (110/120V, 230/240 Vac Coil Only) 1 250 429 75 132 240 108 2NO-2NC XTCS250L22_ 300 490 90 160 195 132 2NO-2NC XTCS300L22_ 250 429 75 132 240 108 2NO-2NC XTCE250L22_ 300 490 90 160 195 132 2NO-2NC XTCE300L22_ Electronic Coil 1 1 Notes 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. Terminals not included. See Page V5-T1-75 for terminal accessories. 2 Does not include lugs. 3 For 185–500A contactors at 660/690V or 1000V: Do not reverse directly. 1 1 1 1 1 1 1 1 1 1 1 V5-T1-42 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control Frame M 1.1 Three-Pole Contactors, Frame M—UL/CSA Ratings UL General Purpose Ampere Rating Three-Phase hp Ratings 200V 230V 460V 575V Auxiliary Contacts Catalog Number 12 Standard Coil (110/120V, 230/240 Vac Coil Only) 1 1 1 450 125 150 300 400 2NO-2NC XTCS400M22_ 550 150 200 400 500 2NO-2NC XTCS500M22_ 550 150 200 400 500 2NO-2NC XTCS570M22_ 1 450 125 150 300 400 2NO-2NC XTCE400M22_ 1 550 150 200 400 500 2NO-2NC XTCE500M22_ 550 150 200 400 500 2NO-2NC XTCE570M22_ Electronic Coil 1 Three-Pole Contactors, Frame M—IEC Ratings AC-3 Ie (A) AC-1 (40°C) Ie = Ith (A) 1 Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 660/690V 3 1000V 3 Auxiliary Contacts Catalog Number 12 Standard Coil (110/120V, 230/240 Vac Coil Only) 1 1 400 612 125 200 240 344 132 2NO-2NC XTCS400M22_ 500 857 155 250 300 344 132 2NO-2NC XTCS500M22_ 580 980 155 315 350 344 132 2NO-2NC XTCS570M22_ 1 1 Electronic Coil 400 612 125 200 240 344 132 2NO-2NC XTCE400M22_ 500 857 155 250 300 344 132 2NO-2NC XTCE500M22_ 580 980 155 315 350 344 132 2NO-2NC XTCE570M22_ 1 1 Notes 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. Terminals not included. See Page V5-T1-75 for terminal accessories. 2 Does not include lugs. 3 For 185–500A contactors at 660/690V or 1000V: Do not reverse directly. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-43 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 Frame N IEC Contactors and Starters XT IEC Power Control Three-Pole Contactors, Frame N (Electronic Coil)—UL/CSA Ratings UL General Purpose Ampere Rating 1 1 1 1 Three-Phase hp Ratings 200V 230V 460V 575V Auxiliary Contacts Catalog Number 12 630 200 200 400 600 2NO-2NC XTCE580N22_ 3 700 200 250 500 600 2NO-2NC XTCE650N22_ 3 800 250 300 600 700 2NO-2NC XTCE750N22_ 3 850 290 350 700 860 2NO-2NC XTCE820N22_ 3 1100 350 420 850 980 2NO-2NC XTCEC10N22_ 3 1 Three-Pole Contactors, Frame N (Electronic Coil)—IEC Ratings 1 AC-3 Ie (A) AC-1 (40°C) Ie = Ith (A) 220/230V 380/400V 415V 660/690V 4 1000V 4 Auxiliary Contacts Catalog Number 12 1 580 980 185 315 348 560 600 2NO-2NC XTCE580N22_ 3 650 1041 205 355 390 630 600 2NO-2NC XTCE650N22_ 3 1 750 1102 240 400 455 720 800 2NO-2NC XTCE750N22_ 3 820 1225 260 450 500 750 800 2NO-2NC XTCE820N22_ 3 1000 1225 315 560 610 1000 1000 2NO-2NC XTCEC10N22_ 3 1 Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 1 1 Frame P 1 Three-Pole Contactors, Frame P (Electronic Coil)—UL/CSA Ratings UL General Purpose Ampere Rating Three-Phase hp Ratings 200V 230V 460V 575V Auxiliary Contacts Catalog Number 12 1400 — — — — 2NO-2NC XTCEC14P22_ 3 Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 1 1 Three-Pole Contactors, Frame P (Electronic Coil)—IEC Ratings 1 1 1 Frame R AC-3 Ie (A) AC-1 (40°C) Ie = Ith (A) 220/230V 380/400V 415V 660/690V 4 1000V 4 Auxiliary Contacts Catalog Number 12 — 1714 — — — — — 2NO-2NC XTCEC14P22_ 3 Catalog Number 12 Three-Pole Contactors, Frame R (Electronic Coil)—UL/CSA Ratings UL General Purpose Ampere Rating 1 1 Three-Phase hp Ratings 200V 230V 460V 575V Auxiliary Contacts 1600 560 640 1200 1300 2NO-2NC XTCEC16R22_ 3 2000 — — — — 2NO-2NC XTCEC20R22_ 3 Maximum kW Ratings AC-3/Three-Phase Motors 50–60 Hz 1 Three-Pole Contactors, Frame R (Electronic Coil)—IEC Ratings 1 1 1 1 AC-3 Ie (A) AC-1 (40°C) Ie = Ith (A) 220/230V 380/400V 415V 660/690V 4 1000V 4 Auxiliary Contacts Catalog Number 12 1600 2200 500 900 900 1600 1700 2NO-2NC XTCEC16R22_ 3 — 2450 — — — — — 2NO-2NC XTCEC20R22_ 3 Notes 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. Terminals not included. See Page V5-T1-75 for terminal accessories. 2 Does not include lugs. 3 When operating the 580–2000A XTCE contactors with frequency inverters, the suppressor on the load side must be removed. The load side suppressor must also be removed when performing a high-voltage test—see Pub51204, Pub51209. 4 For 185–500A contactors at 660/690V or 1000V: do not reverse directly. 1 1 1 1 1 V5-T1-44 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control Contactor Application Data 12 1.1 Full Voltage Non-Reversing Three-Pole Contactors— Contact Sequence (Circuit Symbols)—Standard Offering Catalog Prefix Electrical Life (Operations) for 10 hp, 480V (14.2A) Applications XTCE012B 1 million XTCE015B 1.2 million XTCE018C 2 million Contactor Frame Auxiliary Contacts B–C 1NO 1 Contact Sequence A1 1 3 5 13 1 A2 2 4 6 14 B–C 1NC D–G — 1 A1 1 3 5 21 A2 2 4 6 22 1 A1 1 3 5 1 A2 2 4 6 L–R 1 2NO-2NC 1 1 1 Four-Pole Contactors with Screw Terminals—Maximum UL/CSA Motor Ratings Single-Phase hp Ratings Three-Phase hp Ratings 115V 230V 200V 230V 460V 575V Auxiliary Contacts 1 2 3 3 10 10 — XTCF020B00_ — — 7.5 7.5 10 15 1NO XTCF032C10_ — — 7.5 10 15 20 1NO XTCF045C10_ — — 10 15 30 40 — XTCF063D00_ — — 15 20 40 50 — XTCF080D00_ — — 25 30 60 75 — XTCF125G00_ — — 25 40 75 100 — XTCF160G00_ — — 40 50 100 125 — XTCF200G00_ Contact Sequence Catalog Number 3 1 1 1 1 1 1 1 1 Four-Pole Contactors with Screw Terminals—Maximum IEC Ratings AC-3 I e (A) AC-1 (40°C) Three-Phase hp Ratings 200V 230V 460V 575V Auxiliary Contacts 12 22 3 3 10 10 — XTCF020B00_ 12 22 3.5 5.5 7 6.5 — XTCF020B00_ 18 32 5 7.5 10 11 1NO XTCF032C10_ 25 45 7.5 11 14.5 14 1NO XTCF045C10_ Contact Sequence Catalog Number 3 40 63 12.5 18.5 24 23 — XTCF063D00_ 50 80 15.5 22 30 30 — XTCF080D00_ 80 125 25 37 48 63 — XTCF125G00_ 95 160 30 45 57 75 — XTCF160G00_ 115 200 37 55 70 90 — XTCF200G00_ 1 1 1 1 1 1 1 1 1 Notes 1 See Page V5-T1-111 for electrical life curves. 2 AC and DC operated contactors have a built-in suppressor circuit (Frames L–R, 185–2000A). 3 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-45 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Switching of DC Currents 1 Description Single-Pole Two-Pole XTCF020B–XTCF200G >60 Vdc 1 1 Controlling XTCS and XTCE Contactors Frames L–R (185–2000A) 1 Description XTCS250L–XTCS500M, XTCE_H XTCEC16R, XTCEC20R XTCE250L–XTCEC14P 1 Conventional A1/A2 are applied to voltage in the usual manner. (+) L1 (–) N (+) L1 (–) N (+) L1 (–) N 1 1 1 1 Direct from the PLC A 24V output from the PLC can be connected directly to connections A3/A4. b 1 From Low-Consumption Command Devices Command devices, which can only be subject to minimal loads such as circuit board relays, control circuit devices or position switches can be connected directly to A10/A11. b A10 A2 A10 A2 A10 A2 A11 A1 A11 A1 A11 A1 A3 TY A3 A3 A4 TX A4 A4 — (+) L1 (–) N (+) L1 (–) N b 1 1 b — 1 b A10 A2 A10 A2 A11 A1 A11 A1 TY A3 TX A4 A3 A4 24V GND 24V GND (+) L1 (–) N (+) L1 (–) N c b A10 A2 A11 A1 TY A3 A3 TX A4 A4 c A10 A2 A11 A1 1 1 1 Notes 1 When necessary, cable to be supplied by customer. 2 Standstill in an emergency (emergency-stop). 3 Command device connection. 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-46 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com b Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Full Voltage, Reversing Contactors Frame B 1 Contactors with Screw Terminals, Frame B—Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings 1 Spare Auxiliary Contacts 115V 230V 200V 230V 460V 575V K1M K2M 1/4 1 1-1/2 2 3 5 63 64 63 64 XTCR007B21_ 1/2 1-1/2 2 3 5 7-1/2 63 64 63 64 XTCR009B21_ 1/2 2 3 3 7-1/2 10 63 64 63 64 XTCR012B21_ Catalog Number 1 1 1 1 1 1 Contactors with Screw Terminals, Frame B—Maximum IEC Ratings 1 AC-3 I e (A) Three-Phase Motors 50–60 Hz Spare Auxiliary Contacts 220/230V 380/400V 415V 660/690V K1M K2M 7 2.2 3 4 3.5 63 64 63 64 XTCR007B21_ 9 2.5 4 5.5 4.5 63 64 63 64 XTCR009B21_ 12 3.5 5.5 7 6.5 63 64 63 64 XTCR012B21_ Catalog Number 1 1 1 1 1 1 Frame C 1 Contactors with Screw Terminals, Frame C—Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Spare Auxiliary Contacts 115V 230V 200V 230V 460V 575V 2 3 5 5 10 15 63 64 63 64 XTCR018C21_ 2 5 7-1/2 7-1/2 15 20 63 64 63 64 XTCR025C21_ 1 3 5 10 10 20 25 63 64 63 64 XTCR032C21_ 1 K1M K2M Catalog Number 1 1 1 1 1 Contactors with Screw Terminals, Frame C—Maximum IEC Ratings AC-3 I e (A) Three-Phase Motors 50–60 Hz Spare Auxiliary Contacts 220/230V 380/400V 415V 660/690V 18 5 7.5 8 25 7.5 11 32 10 15 Catalog Number 1 1 K1M K2M 11 63 64 63 64 XTCR018C21_ 1 14.5 14 63 64 63 64 XTCR025C21_ 1 18 17 63 64 63 64 XTCR032C21_ 1 1 Note 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-47 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 Frame D IEC Contactors and Starters XT IEC Power Control Contactors with Screw Terminals, Frame D—Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings 1 115V 230V 200V 230V 460V 575V K1M 3 7-1/2 10 15 30 40 1 3 10 15 20 40 50 5 15 20 25 50 60 1 Spare Auxiliary Contacts K2M Catalog Number 1 — — XTCR040D11_ — — XTCR050D11_ — — XTCR065D11_ 1 Contactors with Screw Terminals, Frame D—Maximum IEC Ratings 1 AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 1 40 12.5 18.5 24 23 — — XTCR040D11_ 50 15.5 22 30 30 — — XTCR050D11_ 1 65 20 30 39 35 — — XTCR065D11_ 1 1 Frame F 1 1 Spare Auxiliary Contacts 415V 660/690V K1M Catalog Number 1 Contactors with Screw Terminals, Frame F—Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings 115V 200V 230V 230V Spare Auxiliary Contacts 460V 575V K1M K2M Catalog Number 1 7-1/2 15 25 30 60 75 — — XTCR080F11_ 7-1/2 15 25 40 75 100 — — XTCR095F11_ 1 Contactors with Screw Terminals, Frame F—Maximum IEC Ratings 1 AC-3 I e (A) 1 K2M Three-Phase Motors 50–60 Hz 220/230V Spare Auxiliary Contacts 380/400V 415V 660/690V K1M K2M Catalog Number 1 80 25 37 48 63 — — XTCR080F11_ 95 30 45 57 75 — — XTCR095F11_ 1 1 Frame G 1 1 Contactors with Screw Terminals, Frame G—Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings 115V 230V 200V 230V 460V 575V K1M Spare Auxiliary Contacts K2M Catalog Number 1 10 25 40 50 100 100 — — XTCR115G11_ 15 30 40 60 100 100 — — XTCR150G11_ 1 Contactors with Screw Terminals, Frame G—Maximum IEC Ratings 1 AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 660/690V K1M K2M Catalog Number 1 115 37 55 70 90 — — XTCR115G11_ 1 150 48 75 91 96 — — XTCR150G11_ 1 Note 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. 1 Spare Auxiliary Contacts 1 1 1 1 1 1 V5-T1-48 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 XTCR Reversing Contactor Components 1 Quantity Frame B C D F G 2 Contactor XTCE…B01_ XTCE…C01_ XTCE…D00_ XTCE…F00_ XTCE…G00_ 2 Auxiliary contact XTCEXFAC20 XTCEXFAC20 XTCEXFBG11 XTCEXFBG11 XTCEXFBG11 1 Mechanical interlock XTCEXMLB XTCEXMLC XTCEXMLD XTCEXMLG XTCEXMLG 1 Reversing link kit XTCEXRLB XTCEXRLC XTCEXRLD XTCEXRLG XTCEXRLG 1 1 1 1 Magnet Coil Suffix Coil Voltage Suffix Code Frames A–B Coil Voltage Suffix Code Frames C–F Coil Voltage Suffix Code Frame G Coil Voltage Suffix Code 1 1 Frames L–N 110V 50 Hz, 120V 60 Hz A 110V 50 Hz, 120V 60 Hz A 100–120V 50/60 Hz A 110–250 Vdc 40–60 Hz A 220V 50 Hz, 240V 60 Hz B 220V 50 Hz, 240V 60 Hz B 190–240V 50/60 Hz B 250–500V 40–60 Hz C 1 230V 50 Hz F 230V 50 Hz F 24V 50/60 Hz T 48–110 Vdc 40–60 Hz Y 24V 50/60 Hz T 24V 50/60 Hz T 24–27 Vdc TD 24–48 Vdc TD 1 24 Vdc TD 24–27 Vdc TD 480–500V 50/60 Hz C Frames L–M, S-Series 415V 50 Hz, 480V 60 Hz C 415V 50 Hz, 480V 60 Hz C 380–440V 50/60 Hz L 110–120V 50/60 Hz A 550V 50 Hz, 600V 60 Hz D 550V 50 Hz, 600V 60 Hz D 42–48V 50/60 Hz W 220–240V 50/60 Hz B 208V 60 Hz E 208V 60 Hz E 110–130 Vdc AD Frames P–R 190V 50 Hz, 220V 60 Hz G 190V 50 Hz, 220V 60 Hz G 200–240 Vdc BD 230–250 Vdc 50–60 Hz 240V 50 Hz, 277V 60 Hz H 240V 50 Hz, 277V 60 Hz H 48–60 Vdc WD 1 380V 50 Hz, 440V 60 Hz L 380V 50 Hz, 440V 60 Hz L Frame H 400V 50 Hz N 400V 50 Hz N 100–120V 50/60 Hz A 1 380V 60 Hz P 380V 60 Hz P 190–240V 50/60 Hz B 12V 50/60 Hz R 12V 50/60 Hz R 480–500V 50/60 Hz C 42V 50 Hz, 48V 60 Hz W 42V 50 Hz, 48V 60 Hz W 380–440V 50/60 Hz L 48V 50 Hz Y 48V 50 Hz Y 24V 50/60Hz T 120 Vdc AD 110–130 Vdc AD 42–48V 50/60Hz W 220 Vdc BD 200–240 Vdc BD 110–130 Vdc AD 12 Vdc RD 48–60 Vdc WD 200–240 Vdc BD 48 Vdc WD 24–27 Vdc TD 48–60 Vdc WD 1 1 1 B 1 1 1 1 1 1 Note 1 Frames L–M only. 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-49 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Full Voltage, Non-Reversing Starters, with Bimetallic or Electronic Overload Frame B Three-Pole Starters, Frame B—Maximum UL/CSA Ratings 1 Single-Phase hp Ratings Three-Phase hp Ratings 1 115V 200V 230V 460V 575V Auxiliary Contacts Catalog Number 23 1/4 1 1-1/2 2 3 5 1NO XTAE007B10_ _ 1 1/4 1 1-1/2 2 3 5 1NC XTAE007B01_ _ 1/2 1-1/2 3 3 5 7-1/2 1NO XTAE009B10_ _ 1 1/2 1-1/2 3 3 5 7-1/2 1NC XTAE009B01_ _ 1 2 3 3 10 4 10 1NO XTAE012B10_ _ 1 2 3 3 10 4 10 1NC XTAE012B01_ _ 1 3 5 5 10 4 10 1NO XTAE015B10_ _ 1 3 5 5 10 4 10 1NC XTAE015B01_ _ 1 1 230V 1 1 Three-Pole Starters, Frame B—Maximum IEC Ratings 1 Three-Phase Motors 50–60 Hz AC-3 I e (A) AC-1 220/230V 380/400V 415V 660/690V Auxiliary Contacts Catalog Number 23 7 20 2.2 3 4 3.5 1NO XTAE007B10_ _ 7 20 2.2 3 4 3.5 1NC XTAE007B01_ _ 1 9 20 2.5 4 5.5 4.5 1NO XTAE009B10_ _ 9 20 2.5 4 5.5 4.5 1NC XTAE009B01_ _ 1 12 20 3.5 5.5 7 6.5 1NO XTAE012B10_ _ 12 20 3.5 5.5 7 6.5 1NC XTAE012B01_ _ 1 15.5 20 4 7.5 8 7 1NO XTAE015B10_ _ 15.5 20 4 7.5 8 7 1NC XTAE015B01_ _ 575V Auxiliary Contacts Catalog Number 23 4 1 1 1 1 Frame C 1 1 1 1 1 Three-Pole Starters, Frame C—Maximum UL/CSA Ratings 1 Single-Phase hp Ratings Three-Phase hp Ratings 115V 200V 230V 230V 460V 2 3 5 5 10 15 1NO XTAE018C10_ _ 2 3 5 5 10 4 15 1NC XTAE018C01_ _ 2 5 7-1/2 7-1/2 15 20 1NO XTAE025C10_ _ 2 5 7-1/2 7-1/2 15 20 1NC XTAE025C01_ _ 3 5 10 10 20 25 1NO XTAE032C10_ _ 3 5 10 10 20 25 1NC XTAE032C01_ _ 1 Three-Pole Starters, Frame C—Maximum IEC Ratings 1 1 AC-3 I e (A) AC-1 220/230V 380/400V 415V 660/690V Auxiliary Contacts Catalog Number 23 1 18 35 5 7.5 10 11 1NO XTAE018C10_ _ 18 35 5 7.5 10 11 1NC XTAE018C01_ _ 1 25 40 7.5 11 14.5 14 1NO XTAE025C10_ _ 25 40 7.5 11 14.5 14 1NC XTAE025C01_ _ 32 40 10 15 18 17 1NO XTAE032C10_ _ 32 40 10 15 18 17 1NC XTAE032C01_ _ 1 1 Three-Phase Motors 50–60 Hz Notes 1 Products shown are with the bimetallic overload relay. 2 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. 3 Underscore (_) indicates overload relay suffix required. See Page V5-T1-54. 4 For electrical life contactor application data. See Page V5-T1-53. 1 1 1 V5-T1-50 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control Frame D 1.1 Three-Pole Starters, Frame D—Maximum UL/CSA Ratings 1 Single-Phase hp Ratings Three-Phase hp Ratings 1 115V 230V 200V 230V 460V 575V Auxiliary Contacts 3 7-1/2 10 15 30 40 — XTAE040D00_ _ 3 10 15 20 40 50 — XTAE050D00_ _ 5 15 20 25 50 60 — XTAE065D00_ _ Catalog Number 23 1 1 1 Three-Pole Starters, Frame D—Maximum IEC Ratings 1 AC-3 I e (A) Frame F Three-Phase Motors 50–60 Hz AC-1 220/230V 380/400V 1 415V 660/690V Auxiliary Contacts Catalog Number 23 40 50 12.5 18.5 24 23 — XTAE040D00_ _ 50 60 15.5 22 30 30 — XTAE050D00_ _ 65 72 20 30 39 35 — XTAE065D00_ _ 1 1 1 1 Three-Pole Starters, Frame F—Maximum UL/CSA Ratings 1 Single-Phase hp Ratings Three-Phase hp Ratings 115V 230V 200V 230V 460V 575V Auxiliary Contacts Catalog Number 23 7-1/2 15 25 30 60 75 — XTAE080F00_ _ 7-1/2 15 25 40 75 100 — XTAE095F00_ _ 1 1 1 1 Three-Pole Starters, Frame F—Maximum IEC Ratings 1 Three-Phase Motors 50–60 Hz AC-3 I e (A) AC-1 220/230V 380/400V 415V 660/690V Auxiliary Contacts Catalog Number 23 80 110 25 37 48 63 — XTAE080F00_ _ 95 110 30 45 57 75 — XTAE095F00_ _ 1 1 1 Frame G 1 Three-Pole Starters, Frame G—Maximum UL/CSA Ratings 1 Single-Phase hp Ratings Three-Phase hp Ratings 115V 230V 200V 230V 460V 10 25 40 50 15 30 40 60 575V Auxiliary Contacts Catalog Number 23 100 125 — XTAE115G00_ _ 125 125 — XTAE150G00_ _ 1 1 1 Three-Pole Starters, Frame G—Maximum IEC Ratings 1 Three-Phase Motors 50–60 Hz AC-3 I e (A) AC-1 220/230V 380/400V 415V 115 160 37 55 70 150 160 48 75 91 1 660/690V Auxiliary Contacts Catalog Number 105 — XTAE115G00_ _ 125 — XTAE150G00_ _ 23 Notes 1 Products shown are with the bimetallic overload relay. 2 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. 3 Underscore (_) indicates overload relay suffix required. See Page V5-T1-54. 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-51 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Full Voltage, Reversing Starters, with Bimetallic or Electronic Overload Reversing Starters with Screw Terminals, Frame B—Maximum UL/CSA Ratings 1 Single-Phase hp Ratings Three-Phase hp Ratings 1 115V 230V 200V 230V 460V 1/4 1 1-1/2 2 1 1/2 1-1/2 3 3 1 2 3 3 575V Catalog Number 12 3 5 XTAR007B21_ _ 5 7-1/2 XTAR009B21_ _ 10 10 XTAR012B21_ _ 1 1 Reversing Starters with Screw Terminals, Frame B—Maximum IEC Ratings 1 AC-3 I e (A) 1 1 1 Three-Phase Motors 50–60 Hz 660/690V Catalog Number 12 220/230V 380/400V 415V 7 2.2 3 4 3.5 XTAR007B21_ _ 9 2.5 4 5.5 4.5 XTAR009B21_ _ 12 3.5 5.5 7 6.5 XTAR012B21_ _ Reversing Starters with Screw Terminals, Frame C—Maximum UL/CSA Ratings 1 1 1 Single-Phase hp Ratings Three-Phase hp Ratings 115V 230V 200V 230V 460V 575V Catalog Number 12 2 3 5 5 10 15 XTAR018C21_ _ 2 5 7-1/2 7-1/2 15 20 XTAR025C21_ _ 3 5 10 10 20 25 XTAR032C21_ _ 1 Reversing Starters with Screw Terminals, Frame C—Maximum IEC Ratings 1 AC-3 I e (A) 1 1 1 1 Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 660/690V Catalog Number 12 18 5 7.5 8 11 XTAR018C21_ _ 25 7.5 11 14.5 14 XTAR025C21_ _ 32 10 15 18 17 XTAR032C21_ _ Reversing Starters with Screw Terminals, Frame D—Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings 115V 230V 200V 230V 460V 575V Catalog Number 12 1 3 7-1/2 10 15 30 40 XTAR040D11_ _ 3 10 15 20 40 50 XTAR050D11_ _ 1 5 15 20 25 50 60 XTAR065D11_ _ 1 1 Reversing Starters with Screw Terminals, Frame D—Maximum IEC Ratings 1 AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 40 12.5 18.5 1 50 15.5 22 65 20 30 39 1 Notes 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-53. 2 Underscore (_) indicates overload relay suffix required. See Page V5-T1-54. 1 1 660/690V Catalog Number 12 24 23 XTAR040D11_ _ 30 30 XTAR050D11_ _ 35 XTAR065D11_ _ 415V 1 1 V5-T1-52 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Starter Application Data 1 Catalog Prefix AC-3 Electrical Life (Operations) XTAE012B 12A 1 million XTAE015B 15A 1.2 million XTAE018C 18A 2 million 1 1 1 1 Magnet Coil Suffix Coil Voltage Suffix Code Frames A–B Coil Voltage Suffix Code Frames C–F Coil Voltage Suffix Code Frame G Coil Voltage Suffix Code 1 A 1 Frames L–N 110V 50 Hz, 120V 60 Hz A 110V 50 Hz, 120V 60 Hz A 100–120V 50/60 Hz A 110–250 Vdc 40–60 Hz 220V 50 Hz, 240V 60 Hz B 220V 50 Hz, 240V 60 Hz B 190–240V 50/60 Hz B 250–500V 40–60 Hz C 230V 50 Hz F 230V 50 Hz F 24V 50/60 Hz T 48–110 Vdc 40–60 Hz Y 24V 50/60 Hz T 24V 50/60 Hz T 24–27 Vdc TD 24–48 Vdc TD 2 1 24 Vdc TD 24–27 Vdc TD 480–500V 50/60 Hz C Frames L–M, S-Series 415V 50 Hz, 480V 60 Hz C 415V 50 Hz, 480V 60 Hz C 380–440V 50/60 Hz L 110–120V 50/60 Hz A 1 B 1 B 1 550V 50 Hz, 600V 60 Hz D 550V 50 Hz, 600V 60 Hz D 42–48V 50/60 Hz W 220–240V 50/60 Hz 208V 60 Hz E 208V 60 Hz E 110–130 Vdc AD Frames P–R 190V 50 Hz, 220V 60 Hz G 190V 50 Hz, 220V 60 Hz G 200–240 Vdc BD 230–250 Vdc 50–60 Hz 240V 50 Hz, 277V 60 Hz H 240V 50 Hz, 277V 60 Hz H 48–60 Vdc WD 380V 50 Hz, 440V 60 Hz L 380V 50 Hz, 440V 60 Hz L Frame H 400V 50 Hz N 400V 50 Hz N 100–120V 50/60 Hz A 380V 60 Hz P 380V 60 Hz P 190–240V 50/60 Hz B 12V 50/60 Hz R 12V 50/60 Hz R 480–500V 50/60 Hz C 42V 50 Hz, 48V 60 Hz W 42V 50 Hz, 48V 60 Hz W 380–440V 50/60 Hz L 48V 50 Hz Y 48V 50 Hz Y 24V 50/60Hz T 120 Vdc AD 110–130 Vdc AD 42–48V 50/60Hz W 220 Vdc BD 200–240 Vdc BD 110–130 Vdc AD 12 Vdc RD 48–60 Vdc WD 200–240 Vdc BD 48 Vdc WD 24–27 Vdc TD 48–60 Vdc WD 1 1 1 1 1 1 1 1 Notes 1 See Page V5-T1-111 for electrical life curves. 2 Frames L–M only. 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-53 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Bimetallic Overload Relay Suffix Suffix Code For Use with Contactor Ampere Range Overload Relay Catalog Number 0.1–0.16 P16 7–15A XTOBP16BC1 0.16–0.24 P24 7–15A XTOBP24BC1 0.24–0.4 P40 7–15A 1 0.4–0.6 P60 0.6–1 1 1–1.6 1 1 1 Motor Full Load Amperes Suffix Code For Use with Contactor Ampere Range Overload Relay Catalog Number 6–10 010 40–72A XTOB010DC1 10–16 016 40–72A XTOB016DC1 XTOBP40BC1 16–24 024 40–72A XTOB024DC1 7–15A XTOBP60BC1 24–40 04 40–72A XTOB040DC1 001 7–15A XTOB001BC1 40–57 057 50–72A XTOB057DC1 1P6 7–15A XTOB1P6BC1 50–65 065 65–72A XTOB065DC1 075 65–72A XTOB075DC1 Frame B Motor Full Load Amperes Frame D 1.6–2.4 2P4 7–15A XTOB2P4BC1 65–75 1 2.4–4 004 7–15A XTOB004BC1 Frame F 4–6 006 7–15A XTOB006BC1 25–35 035 80–95A XTOB055GC1 1 1 6–10 010 7–15A XTOB010BC1 35–50 050 80–95A XTOB050GC1 1 9–12 012 9–15A XTOB012BC1 50–70 070 80–95A XTOB070GC1 1 1 12–16 016 12–15A XTOB016BC1 70–100 100 80–95A XTOB100GC1 1 1 Frame C Frame G 0.1–0.16 P16 18–32A XTOBP16CC1 25–35 035 115–170A XTOB055GC1 1 0.16–0.24 P24 18–32A XTOBP24CC1 35–50 050 115–170A XTOB050GC1 1 0.24–0.4 P40 18–32A XTOBP40CC1 50–70 070 115–170A XTOB070GC1 1 1 0.4–0.6 P60 18–32A XTOBP60CC1 70–100 100 115–170A XTOB100GC1 1 0.6–1 001 18–32A XTOB001CC1 95–125 125 115–170A XTOB125GC1 1 1 1–1.6 1P6 18–32A XTOB1P6CC1 120–150 150 150–170A XTOB150GC1 1 1.6–2.4 2P4 18–32A XTOB2P4CC1 145–175 175 150–170A XTOB175GC1 1 1 2.4–4 004 18–32A XTOB004CC1 4–6 006 18–32A XTOB006CC1 1 6–10 010 18–32A XTOB010CC1 10–16 016 18–32A XTOB016CC1 1 16–24 024 18–32A XTOB024CC1 24–32 032 25–32A XTOB032CC1 1 1 1 1 1 Electronic Overload Relay Suffix XTOE Maximum Overload Rating Standard Type Suffix Ground Fault Type Suffix Frame B 1 0.33–1.65A 5E1P6 5G1P6 1–5A 5E005 5G005 1 4–20A 5E020 5G020 1 0.33–1.65A 5E1P6 5G1P6 1–5A 5E005 5G005 1 4–20A 5E020 5G020 9–45A 5E045 5G045 1 Frame D 9–45A 5E045 5G045 1 20–100A 5E100 5G100 5E100 5G100 5E175 5G175 1 1 1 Frame C Frame F, G 20–100A Frame G 35–175A Note 1 Catalog number refers to direct mount overload relay. Add an S to the end of the catalog number for separate mount. 1 V5-T1-54 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Star-Delta (Wye-Delta) Starters 1 Frame B—Maximum UL/CSA Ratings Three-Phase hp Ratings 200V 230V 460V 575V Max. Changeover Time (sec) Component Description Catalog Number 1 3 2-1/2 10 <20 K1M main contactor XTCE007B10_ K5M delta contactor XTCE007B01_ K3M star contactor XTCE007B01_ Mechanical interlock XTCEXMLB K1T timing relay XTTR6A60S51B Overload relay XTOB…BC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB 3 3 5 5 7-1/2 5 10 10 <20 15 <20 K1M main contactor XTCE009B10_ K5M delta contactor XTCE009B01_ K3M star contactor XTCE009B01_ Mechanical interlock XTCEXMLB K1T timing relay XTTR6A60S51B Overload relay XTOB…BC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB K1M main contactor XTCE012B10_ K5M delta contactor XTCE012B01_ K3M star contactor XTCE012B01_ Mechanical interlock XTCEXMLB K1T timing relay XTTR6A60S51B Overload relay XTOB…BC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 500V 660/690V 1000V Max. Changeover Time (sec) Component Description Catalog Number 1 12 3 5.5 5.5 — <20 K1M main contactor XTCE007B10_ K5M delta contactor XTCE007B01_ K3M star contactor XTCE007B01_ Mechanical interlock XTCEXMLB K1T timing relay XTTR6A60S51B Overload relay XTOB…BC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB K1M main contactor XTCE009B10_ K5M delta contactor XTCE009B01_ K3M star contactor XTCE009B01_ Mechanical interlock XTCEXMLB K1T timing relay XTTR6A60S51B Overload relay XTOB…BC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB K1M main contactor XTCE012B10_ K5M delta contactor XTCE012B01_ K3M star contactor XTCE012B01_ Mechanical interlock XTCEXMLB K1T timing relay XTTR6A60S51B Overload relay XTOB…BC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB 16 22 4 5.5 7.5 11 7 8 14.5 1 1 1 1 1 1 1 1 1 1 1 1 1 Frame B—Maximum IEC Ratings 5.5 1 7.5 11 7.5 11 — — <20 <20 Note 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-62. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-55 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Frame C—Maximum UL/CSA Ratings 1 1 Three-Phase hp Ratings 200V 230V 460V 575V Max. Changeover Time (sec) Component Description Catalog Number 1 7-1/2 15 20 <20 K1M main contactor XTCE018C10_ K5M delta contactor XTCE018C01_ K3M star contactor XTCE018C01_ Mechanical interlock XTCEXMLC K1T timing relay XTTR6A60S51B Overload relay XTOB…CC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC K1M main contactor XTCE025C10_ K5M delta contactor XTCE025C01_ K3M star contactor XTCE025C01_ Mechanical interlock XTCEXMLC K1T timing relay XTTR6A60S51B Overload relay XTOB…CC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC K1M main contactor XTCE032C10_ K5M delta contactor XTCE032C01_ K3M star contactor XTCE032C01_ Mechanical interlock XTCEXMLC K1T timing relay XTTR6A60S51B Overload relay XTOB…CC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC 7-1/2 1 1 1 1 10 15 30 40 <20 1 1 1 1 15 20 40 50 <20 1 1 1 1 Frame C—Maximum IEC Ratings 1 AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 500V 660/690V 1000V Max. Changeover Time (sec) Component Description Catalog Number 1 30 7.5 18.5 18.5 — <20 K1M main contactor XTCE018C10_ K5M delta contactor XTCE018C01_ K3M star contactor XTCE018C01_ Mechanical interlock XTCEXMLC K1T timing relay XTTR6A60S51B Overload relay XTOB…CC1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC K1M main contactor XTCE025C10_ K5M delta contactor XTCE025C01_ 1 K3M star contactor XTCE025C01_ Mechanical interlock XTCEXMLC 1 K1T timing relay XTTR6A60S51B Overload relay XTOB…CC1 1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC K1M main contactor XTCE032C10_ K5M delta contactor XTCE032C01_ 1 K3M star contactor XTCE032C01_ Mechanical interlock XTCEXMLC 1 K1T timing relay XTTR6A60S51B Overload relay XTOB…CC1 1 (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC 1 15 19 1 1 1 1 45 1 55 1 11 15 22 30 30 39 30 37 22 30 — — <20 <20 Note 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-62. 1 1 V5-T1-56 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Frame D—Maximum UL/CSA Ratings 1 Three-Phase hp Ratings 200V 230V 460V 575V Max. Changeover Time (sec) Component Description Catalog Number 1 20 50 60 <20 K1M main contactor K5M delta contactor K3M star contactor Mechanical interlock K1T timing relay Overload relay (2) auxiliary contacts (K1M, K3M) (1) auxiliary contact (K5M) Star-delta link kit K1M main contactor K5M delta contactor K3M star contactor Mechanical interlock K1T timing relay Overload relay (2) auxiliary contacts (K1M, K3M) (1) auxiliary contact (K5M) Star-delta link kit K1M main contactor K5M delta contactor K3M star contactor Mechanical interlock K1T timing relay Overload relay (2) auxiliary contacts (K1M, K3M) (1) auxiliary contact (K5M) Star-delta link kit XTCE040D00_ XTCE040D00_ XTCE040D00_ XTCEXMLD XTTR6A60S51B XTOB…DC1 XTCEXFBG11 XTCEXFBG31 XTCEXSDLD XTCE050D00_ XTCE050D00_ XTCE040D00_ XTCEXMLD XTTR6A60S51B XTOB…DC1 XTCEXFBG11 XTCEXFBG31 XTCEXSDLD XTCE065D00_ XTCE065D00_ XTCE040D00_ XTCEXMLD XTTR6A60S51B XTOB…DC1 XTCEXFBG11 XTCEXFBG31 XTCEXSDLD 25 25 30 40 60 50 75 100 <20 125 <20 Frame D—Maximum IEC Ratings Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 500V 660/690V 1000V Max. Changeover Time (sec) Component Description Catalog Number 1 70 18.5 45 37 — <20 K1M main contactor K5M delta contactor K3M star contactor Mechanical interlock K1T timing relay Overload relay (2) auxiliary contacts (K1M, K3M) (1) auxiliary contact (K5M) Star-delta link kit K1M main contactor K5M delta contactor K3M star contactor Mechanical interlock K1T timing relay Overload relay (2) auxiliary contacts (K1M, K3M) (1) auxiliary contact (K5M) Star-delta link kit K1M main contactor K5M delta contactor K3M star contactor Mechanical interlock K1T timing relay Overload relay (2) auxiliary contacts (K1M, K3M) (1) auxiliary contact (K5M) Star-delta link kit XTCE040D00_ XTCE040D00_ XTCE040D00_ XTCEXMLD XTTR6A60S51B XTOB…DC1 XTCEXFBG11 XTCEXFBG31 XTCEXSDLD XTCE050D00_ XTCE050D00_ XTCE040D00_ XTCEXMLD XTTR6A60S51B XTOB…DC1 XTCEXFBG11 XTCEXFBG31 XTCEXSDLD XTCE065D00_ XTCE065D00_ XTCE040D00_ XTCEXMLD XTTR6A60S51B XTOB…DC1 XTCEXFBG11 XTCEXFBG31 XTCEXSDLD 90 115 22 30 45 55 37 45 55 55 75 45 55 — — <20 <20 1 1 1 1 1 1 1 1 1 1 1 1 1 AC-3 I e (A) 37 1 Note 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-62. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-57 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Frame F—Maximum UL/CSA Ratings 1 Three-Phase hp Ratings 1 200V 230V 460V 575V Max. Changeover Time (sec) 40 60 125 150 <20 1 Component Description Catalog Number 1 K1M main contactor XTCE080F00_ K5M delta contactor XTCE080F00_ K3M star contactor 1 Mechanical interlock XTCE080F00_ 2 XTCEXMLG 1 K1T timing relay XTTR6A60S51B Overload relay XTOB…FC1 1 (2) auxiliary contacts (K1M, K3M) XTCEXFBG11 (1) auxiliary contact (K5M) XTCEXFBG31 1 Star-delta link kit XTCEXSDLF K1M main contactor XTCE095F00_ K5M delta contactor XTCE095F00_ 1 K3M star contactor XTCE080F00_ Mechanical interlock 2 XTCEXMLG 1 K1T timing relay XTTR6A60S51B Overload relay XTOB…FC1 1 (2) auxiliary contacts (K1M, K3M) XTCEXFBG11 (1) auxiliary contact (K5M) XTCEXFBG31 Star-delta link kit XTCEXSDLF Component Description Catalog Number 1 K1M main contactor XTCE080F00_ K5M delta contactor XTCE080F00_ 40 1 60 125 150 <20 1 1 Frame F—Maximum IEC Ratings 1 1 AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 500V 660/690V 1000V Max. Changeover Time (sec) 140 37 75 75 90 90 — <20 1 K3M star contactor XTCE080F00_ Mechanical interlock 2 XTCEXMLG 1 K1T timing relay XTTR6A60S51B Overload relay XTOB…FC1 1 (2) auxiliary contacts (K1M, K3M) XTCEXFBG11 (1) auxiliary contact (K5M) XTCEXFBG31 Star-delta link kit XTCEXSDLF K1M main contactor XTCE095F00_ K5M delta contactor XTCE095F00_ 1 K3M star contactor XTCE080F00_ Mechanical interlock 2 XTCEXMLG 1 K1T timing relay XTTR6A60S51B 1 Overload relay XTOB…FC1 (2) auxiliary contacts (K1M, K3M) XTCEXFBG11 (1) auxiliary contact (K5M) XTCEXFBG31 Star-delta link kit XTCEXSDLF 1 1 165 1 45 90 110 110 132 — <20 1 1 Notes 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-62. 2 If mechanical interlock of star contactor is required, it must be the same frame size of the delta contactor or use the same mechanical interlock, see Page V5-T1-73 for mechanical interlocks. (Example: XTCE…L22_ and XTCE…M22_ both use mechanical interlock XTCEXMLM.) 1 1 1 1 V5-T1-58 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Frame G—Maximum UL/CSA Ratings Three-Phase hp Ratings 200V 230V 460V 575V Max. Changeover Time (sec) 50 60 125 150 <20 75 100 200 250 <20 1 Component Description Catalog Number K1M main contactor XTCE115G00_ K5M delta contactor XTCE115G00_ K3M star contactor XTCE080F00_ Mechanical interlock XTCEXMLG K1T timing relay XTTR6A60S51B Overload relay XTOB…GC1 (2) auxiliary contacts XTCEXFBG11 (1) auxiliary contact (K5M) XTCEXFBG31 Star-delta link kit XTCEXSDLG K1M main contactor XTCE150G00_ K5M delta contactor XTCE150G00_ K3M star contactor XTCE080F00_ Mechanical interlock XTCEXMLG K1T timing relay XTTR6A60S51B Overload relay XTOB…GC1 (2) auxiliary contacts XTCEXFBG11 (1) auxiliary contact (K5M) XTCEXFBG31 Star-delta link kit XTCEXSDLG 1 1 1 1 1 1 1 1 1 1 1 1 1 Frame G—Maximum IEC Ratings AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 500V 660/690V 200 55 110 132 132 160 260 75 132 148 160 160 1 1000V Max. Changeover Time (sec) Component Description Catalog Number 1 — <20 K1M main contactor XTCE115G00_ K5M delta contactor XTCE115G00_ K3M star contactor XTCE080F00_ Mechanical interlock XTCEXMLG K1T timing relay XTTR6A60S51B Overload relay XTOB…GC1 (2) auxiliary contacts XTCEXFBG11 (1) auxiliary contact (K5M) XTCEXFBG31 Star-delta link kit XTCEXSDLG K1M main contactor XTCE150G00_ K5M delta contactor XTCE150G00_ K3M star contactor XTCE080F00_ Mechanical interlock XTCEXMLG K1T timing relay XTTR6A60S51B Overload relay XTOB…GC1 (2) auxiliary contacts XTCEXFBG11 (1) auxiliary contact (K5M) XTCEXFBG31 Star-delta link kit XTCEXSDLG — <20 1 1 1 1 1 1 1 1 1 1 1 1 Note 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-62. 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-59 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Frame L—Maximum UL/CSA Ratings 1 1 Three-Phase hp Ratings 200V 230V 460V 575V Max. Changeover Time (sec) Component Description Catalog Number 1 125 300 400 <30 K1M main contactor XTCS250L22_ K5M delta contactor XTCS250L22_ K3M star contactor XTCS250L22_ Mechanical interlock XTCEXMLM K1T timing relay XTTR6A60S51B Overload relay XTOB…LC1 150 1 1 1 Frame L—Maximum IEC Ratings 1 1 AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 500V 660/690V 1000V Max. Changeover Time (sec) Component Description Catalog Number 1 430 132 315 400 200 <30 K1M main contactor XTCS250L22_ K5M delta contactor XTCS250L22_ K3M star contactor XTCS250L22_ Mechanical interlock XTCEXMLM K1T timing relay XTTR6A60S51B Overload relay XTOB…LC1 250 300 1 1 1 Frame M—Maximum UL/CSA Ratings 1 Three-Phase hp Ratings 200V 230V 460V 575V Max. Changeover Time (sec) Component Description Catalog Number 1 200 500 600 <20 K1M main contactor XTCS400M22_ 1 K5M delta contactor XTCS400M22_ K3M star contactor XTCS250L22_ 1 Mechanical interlock XTCEXMLM K1T timing relay XTTR6A60S51B 1 Overload relay XTOT…C3S K1M main contactor XTCS500M22_ K5M delta contactor XTCS500M22_ K3M star contactor XTCS300M22_ Mechanical interlock XTCEXMLM K1T timing relay XTTR6A60S51B Overload relay XTOT…C3S 1 250 290 350 700 860 <30 1 1 1 1 Frame M—Maximum IEC Ratings 1 AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 500V 660/690V 1000V Max. Changeover Time (sec) Component Description Catalog Number 1 1 685 200 450 560 220 <20 K1M main contactor XTCS400M22_ K5M delta contactor XTCS400M22_ 1 K3M star contactor XTCS250L22_ Mechanical interlock XTCSXMLM 1 K1T timing relay XTTR6A60S51B Overload relay XTOT…C3S K1M main contactor XTCS500M22_ 1 K5M delta contactor XTCS500M22_ K3M star contactor XTCS300M22_ 1 Mechanical interlock XTCEXMLM K1T timing relay XTTR6A60S51B 1 Overload relay XTOT…C3S 1 860 250 355 450 390 500 560 600 220 <30 Notes 1 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-62. 2 If mechanical interlock of star contactor is required, it must be the same frame size of the delta contactor or use the same mechanical interlock, see Page V5-T1-73 for mechanical interlocks. (Example: XTCE…L22_ and XTCE…M22_ both use mechanical interlock XTCEXMLM.) 1 1 1 V5-T1-60 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Frame N—Maximum UL/CSA Ratings are not applicable. 1 Frame N—Maximum IEC Ratings AC-3 I e (A) Three-Phase Motors 50–60 Hz 220/230V 380/400V 415V 500V 660/690V 1000 300 560 610 710 900 1120 350 630 680 750 950 1 1000V Max. Changeover Time (sec) Component Description Catalog Number 1 355 <30 K1M main contactor XTCE580N22_ K5M delta contactor XTCE580N22_ K3M star contactor XTCE580N22_ Mechanical interlock 2 XTCEXMLN K1T timing relay XTTR6A60S51B Overload relay XTOT…C3S K1M main contactor XTCE650N22_ K5M delta contactor XTCE650N22_ 355 <30 K3M star contactor Mechanical interlock 1290 1400 1700 400 450 560 710 800 1000 760 850 1050 900 950 1200 1200 1300 1700 1400 1400 1700 <30 <30 <20 XTCE580N22_ 2 XTCEXMLN K1T timing relay XTTR6A60S51B Overload relay XTOT…C3S K1M main contactor XTCE750N22_ K5M delta contactor XTCE750N22_ K3M star contactor XTCE580N22_ Mechanical interlock XTCEXMLN K1T timing relay XTTR6A60S51B Overload relay XTOT…C3S K1M main contactor XTCE820N22_ K5M delta contactor XTCE820N22_ K3M star contactor XTCE580N22_ Mechanical interlock XTCEXMLN K1T timing relay XTTR6A60S51 Overload relay XTOT…C3S K1M main contactor XTCEC10N22_ K5M delta contactor XTCEC10N22_ K3M star contactor XTCE650N22_ Mechanical interlock XTCEXMLN K1T timing relay XTTR6A60S51B Overload relay XTOT…C3S Notes Main circuit: Depending on the coordination type required (i.e., Type 1 or Type 2) it must be established whether the fuse protection and the input wiring for the main and delta contactors are to be common or separate. Control circuit: If the combinations are used in the scope of the IEC/EN 60 204-1, VDE 0113 part 1, point 9.1.1 regarding the supply of control circuits is to be observed. 1 2 Underscore (_) indicates magnet coil suffix required. See Page V5-T1-62. If mechanical interlock of star contactor is required, it must be the same frame size of the delta contactor or use the same mechanical interlock, see Page V5-T1-73 for mechanical interlocks. (Example: XTCE…L22_ and XTCE…M22_ both use mechanical interlock XTCEXMLM.) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-61 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Spare Auxiliary Contacts 1 AC-3 1 12–55 1 90–260 1 K1M K3M K5M 63 63 63 64 64 64 21 33 — — 22 34 315–1700 1 21 31 31 43 31 43 22 32 32 44 32 44 1 1 1 1 1 1 Magnet Coil Suffix Coil Voltage Suffix Code Frames A–B Coil Voltage Suffix Code Frames C–F Coil Voltage Suffix Code Frame G Coil Voltage Suffix Code Frames L–N 110V 50 Hz, 120V 60 Hz A 110V 50 Hz, 120V 60 Hz A 100–120V 50/60 Hz A 110–250 Vdc 40–60 Hz 220V 50 Hz, 240V 60 Hz B 220V 50 Hz, 240V 60 Hz B 190–240V 50/60 Hz B 250–500V 40–60 Hz A C 230V 50 Hz F 230V 50 Hz F 24V 50/60 Hz T 48–110 Vdc 40–60 Hz Y 24V 50/60 Hz T 24V 50/60 Hz T 24–27 Vdc TD 24–48 Vdc TD 1 Frames L–M, S-Series 24 Vdc TD 24–27 Vdc TD 480–500V 50/60 Hz C 415V 50 Hz, 480V 60 Hz C 415V 50 Hz, 480V 60 Hz C 380–440V 50/60 Hz L 110–120V 50/60 Hz A 550V 50 Hz, 600V 60 Hz D 550V 50 Hz, 600V 60 Hz D 42–48V 50/60 Hz W 220–240V 50/60 Hz B 1 208V 60 Hz E 208V 60 Hz E 110–130 Vdc AD Frames P–R 190V 50 Hz, 220V 60 Hz G 190V 50 Hz, 220V 60 Hz G 200–240 Vdc BD 230–250 Vdc 50–60 Hz 1 240V 50 Hz, 277V 60 Hz H 240V 50 Hz, 277V 60 Hz H 48–60 Vdc WD 1 380V 50 Hz, 440V 60 Hz L 380V 50 Hz, 440V 60 Hz L Frame H 400V 50 Hz N 400V 50 Hz N 100–120V 50/60 Hz A 1 380V 60 Hz P 380V 60 Hz P 190–240V 50/60 Hz B 12V 50/60 Hz R 12V 50/60 Hz R 480–500V 50/60 Hz C 1 42V 50 Hz, 48V 60 Hz W 42V 50 Hz, 48V 60 Hz W 380–440V 50/60 Hz L 48V 50 Hz Y 48V 50 Hz Y 24V 50/60Hz T 120 Vdc AD 110–130 Vdc AD 42–48V 50/60Hz W 220 Vdc BD 200–240 Vdc BD 110–130 Vdc AD 12 Vdc RD 48–60 Vdc WD 200–240 Vdc BD 48 Vdc WD 24–27 Vdc TD 48–60 Vdc WD 1 1 1 1 1 1 Overload Relay Settings (A) Setting Starting A: IN x 0.58 Motor protection in the star (wye) and delta configurations <15 sec 1 B: IN x 1 Only partial motor protection in star position 15–40 sec 1 C: IN x 0.58 Motor not protected in star (wye) position >40 sec 1 Timing relay set to approximately 10 sec 1 1 Note 1 Frames L–M only. 1 1 1 V5-T1-62 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com B Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control XTCC0_ 1.1 XTCC Contactors for Three-Phase Capacitors 1 Three-Phase Capacitors, 50–60 Hz Open kVAR Ratings 1 230V 400V 525V 690V 11 20 25 33.3 15 25 33.3 40 1 Catalog Number 2 Contact Sequence XTCC020C11_ A1 1 3 5 13 21 A2 2 4 6 14 22 1 XTCC025C11_ 1 1 20 33.3 40 55 25 50 65 85 XTCC033D10_ A1 1 3 5 13 A2 2 4 6 14 1 XTCC050D10_ 1 1 1 Magnet Coil Suffix Coil Voltage Suffix Code 110V 50 Hz, 120V 60 Hz A 220V 50 Hz, 240V 60 Hz B 230V 50 Hz, 240V 60 Hz F 400V 50 Hz, 440V 60 Hz N 24V 50/60 Hz T 1 1 1 1 Notes Weld-resistant for capacitors with inrush current peaks up to 180 x IN. 1 2 1 With series resistors, without quick-discharge resistor. Underscore (_) indicates magnet coil suffix required. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-63 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Engineering Notes for XTCC and XTCE Contactors for Power Factor Correction Individual Compensation, Open Version Group Compensation, with Reactor, Open Version Catalog Number Switching Duty in kVAR 400V, 420V, 440V 525V 690V Catalog Number Switching Duty in kVAR 230V 230V 400V, 420V, 440V 525V XTCE007B 1.5 3 3.5 5 XTCE007B 4 7 7.5 12 1 XTCE009B 2 4 4.5 6 XTCE009B 5 8 10 14 XTCE012B 2.5 4.5 5.5 7 XTCE012B 5.5 1 12 16 1 XTCE015B 2.5 4.5 5.5 7 XTCE015B 5.5 10 12 16 XTCE018C 6.5 12 14.5 19 XTCE018C 7.5 16 20 28 XTCE025C 7 13.5 16 21 XTCE025C 9 18 23 30 1 XTCE032C 7.5 14.5 17 22.5 XTCE032C 10 20 24 32 XTCE040D 11 20.5 24.5 32 XTCE040D 13 25 30 40 1 XTCE050D 11.5 22 26 34.5 XTCE050D 16 30 36 48 XTCE065D 12.5 23.5 28 37 XTCE065D 19 36 43 57 XTCE080F 16 30.5 36.5 48 XTCE080F 30 58 68 90 1 XTCE095F 18 34 41 54 XTCE095 34 6 7 10 XTCE115G 24 46 54.5 72 XTCE115G 44 8 100 125 1 XTCE150G 28 53 63.5 83.5 XTCE150 5 97 115 152 XTCE580N 175 300 400 300 XTCE250L 110 190 260 340 XTCE400M 160 280 370 480 XTCE500M 220 390 500 680 1 1 1 1 1 690V 1 Group Compensation, without Reactor, Open Version 1 Catalog Number Switching Duty in kVAR 230V 400V, 420V, 440V 525V 1 XTCC020C 11 20 25 33.3 XTCC025C 15 25 33.3 40 1 XTCC033D 20 33.3 40 55 1 XTCC050D 25 50 65 85 XTCE580N 145 250 333 250 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-64 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 690V Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Accessories 1 Auxiliary Contacts Front-mounted snap-on auxiliary contacts for XT contactors are available with screw or spring cage terminals in a variety of contact configurations. 1 1 1 1 Auxiliary Contacts Possible Combinations Frame Size Catalog Number A XTMC6A_ – XTMC9A_ B XTCE007B_ – XTCE015B_ Contactor Built-In Auxiliary Front (Top) Mount Two-Pole Four-Pole Single-Pole Two-Pole Total Auxiliary Contacts Available 1NO or 1NC 1 — — — 3 — 1 1NO or 1NC Side-Mount — — 5 — — — 1 — — — 3 — 1 — — 5 — — 1 — 2 — — 1 1 1 1 1 1 1 1 C XTCE018C_ – XTCE032C_ 1NO or 1NC 1 — — — 3 — 1 — — 5 — — — 1 3 — 1 1 — 1 D XTCE040D00_ – XTCE065D00_ — 1 — — 2 6 — 1 — 1 6 — 1 1 — 1 F–G XTCE080F00_ – XTCE150G00_ — 1 — — 2 6 — 1 — 2 8 — — — 4 8 — 1 1 1 — 1 L–R XTCE185H22_ – XTCEC20R22_ 2NO–2NC — — — — 2 1 8 — 1 1 1 Notes Forced operation contact to IEC/EN 60947-5-1 Appendix L (positively driven), inside the auxiliary contact unit (not early close and late opening). Auxiliary normally closed contact can be used as mirror contact to IEC/EN 60947-4-1 Appendix F (not late opening). No auxiliary contacts can be fitted between two contactors. 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-65 1 IEC Contactors and Starters XT IEC Power Control Auxiliary Contact Combinations 1 XTMC6A_–XTMC9A_ 1 XTMCXF...A_ Two-Pole or Four-Pole 1 1 XTCE007B_– XTCE032C_ 1 1 XTCEXF...C_ Two-Pole or Four-Pole or 1 1 1 + 1 1 XTCEXF...G_ Four-Pole + or + + XTCE080F_–XTCE150G_ + XTCE185H_–XTCEC20R_ + + Frames L–R V5-T1-66 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com + + XTCEXSCN11 XTCEXSCN11 + Frames F–G 1 1 XTCEXF...G_ Two-Pole or Four-Pole + XTCEXSBR11 (Built-In) 1 + XTCE080F_–XTCE150G_ XTCEXSBN11 1 or Frame D 1 1 + XTCEXSBR11 (Built-In) 1 XTCEXF...G_ Two-Pole + XTCE040D_– XTCE065D_ XTCEXSBN11 1 XTCEXSBN11 1 XTCE040D_– XTCE065D_ XTCEXSBN11 1 1 XTCE018C_–XTCE032C_ Frame C XTCEXSBN11 1 + XTCEXSBN11 1 Frame B Not for use with mechanical interlock. XTCEXSBN11 1 XTCEXF...C_ Two-Pole or Four-Pole or XTCE007B_–XTCE015B_ XTCEXSBN11 1 + XTCEXSCC11 1 XTCE007B_–XTCE015B_ XTCEXSCR11 1 Frame A XTCEXSAB_ 1 XTCEXSCR11 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Auxiliary Contacts XTCEXF_ 1 Frames B–C, Front (Top) Mount—Two-Pole Conventional Thermal Current, Open at 60°C Ith = Ie, AC-1 in Amps Contact Configuration 16 2NO 1 Circuit Symbol 53 63 Pkg. Qty. 1 Screw Terminal Catalog Number 1 5 XTCEXFAC20 1 5 XTCEXFAC11 4 5 XTCEXFAC02 5 XTCEXFALC11 2 5 XTCEXFDC11 3 5 XTCEXFCC02 3 54 64 16 1NO-1NC 53 61 1 1 54 62 16 2NC 51 61 1 52 62 1NOE-1NCL 16 57 65 1 1 58 66 16 1NO-1NC 16 2NC 21 31 1 1 1 22 32 1 XTCEXF_ Frames B–C, Front (Top) Mount—Four-Pole Conventional Thermal Current, Open at 60°C Ith = Ie, AC-1 in Amps Contact Configuration 16 4NO Circuit Symbol 53 6373 83 1 Pkg. Qty. 1 Screw Terminal Catalog Number 1 5 XTCEXFAC40 4 1 5 XTCEXFAC31 4 5 XTCEXFAC22 4 5 XTCEXFAC13 5 XTCEXFAC04 5 XTCEXFCLC22 2 5 XTCEXFCC22 3 54 6474 84 16 3NO-1NC 53 61 73 83 16 2NO-2NC 53 61 71 83 1 1 54 62 74 84 1 54 62 72 84 16 1NO-3NC 536171 81 1 1 54 62 72 82 16 4NC 51 61 71 81 1 52 62 72 82 16 1NOE-1NCL 5765 71 83 1 1 58 66 72 84 16 2NO-2NC 21 31 43 53 1 22 32 44 54 1 1 Notes 1 Orders must be placed in multiples of package quantity listed. 2 1 early-make contact (1NO ), 1 late-break contact (1NC ). E L 3 To avoid duplicate terminal numbers in contact sequence, these auxiliary contacts should only be used with contactors having a built-in 1NO contact (XTCE…B10_, XTCE…C10_). 4 Catalog number is shown with screw type terminal. For spring cage, add a “C” before the last 2 digits. For example, to order a spring cage version of the XTCEXFAC22, change the catalog number to XTCEXFACC22. 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-67 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 XTCEXFATC_ 1 1 IEC Contactors and Starters XT IEC Power Control Frames B–C, Front (Top) Mount—Tall Version Two-Pole 1 Conventional Thermal Current, Open at 60°C Ith = Ie, AC-1 in Amps Contact Configuration 16 2NO Circuit Symbol 53 63 Pkg. Qty. 2 Screw Terminal Catalog Number 5 XTCEXFATC20 5 XTCEXFATC11 5 XTCEXFATC02 54 64 1 16 1NO-1NC 53 61 1 54 62 16 1 2NC 51 61 52 62 1 1 XTCEXFATC22 Frames B–C, Front (Top) Mount—Tall Version Four-Pole 1 1 Conventional Thermal Current, Open at 60°C Ith = Ie, AC-1 in Amps Contact Configuration 1 16 2NO-2NC 53 61 71 83 Pkg. Qty. 2 Screw Terminal Catalog Number 5 XTCEXFATC22 Pkg. Qty. 2 Screw Terminal Catalog Number 1 XTCEXSAB10 3 1 XTCEXSAB01 3 Pkg. Qty. 2 Screw Terminal Catalog Number 1 XTCEXSCC11 3 54 62 72 84 1 1 Circuit Symbol XTCEXSAB_ 1 1 Frame B, Side-Mount—Single-Pole Conventional Thermal Current, Open at 60°C Ith = Ie, AC-1 in Amps Contact Configuration 16 1NO Circuit Symbol 53 1 1 54 16 1NC 51 1 52 1 1 1 XTCEXSCC11 1 Frame C, Side-Mount—Two-Pole Conventional Thermal Current, Open at 60°C Ith = Ie, AC-1 in Amps Contact Configuration 10 1NO-1NC Circuit Symbol 53 61 1 54 62 1 Notes Interlocked opposing contacts, to IEC/EN 60947-5-1 Annex L (positively driven), within the auxiliary contact modules (not NO [early make] and NC [late break] contacts) and for the built-in auxiliary contacts of the XTCE007B_–XTCE032C_. 1 Auxiliary break contact can be used as mirror contact to IEC/EN 60947-4-1 Annex F (not NC [late break] contact). 1 No auxiliary contacts can be fitted between two contactors. 1 1 2 3 1 Front (top) mount tall version is for use with Frame B electrical wire bridges and link kits (see Page V5-T1-74) and toolless plug combination connection kits: XTCEXRLB, XTCEXSDLB, XTPAXTPCB, XTPAXTPCRB, XTPAX. Orders must be placed in multiples of package quantity listed. Can be mounted to the left side of contactor only. Cannot be used in combination with front (top) mount auxiliary contacts or mechanical interlocks. 1 1 1 V5-T1-68 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control XTCEXF_ 1.1 Frames D–G—Two-Pole 1 Conventional Thermal Current, Open at 60°C Ith = Ie, AC-1 in Amps Contact Configuration 16 2NO Circuit Symbol 13 23 Pkg. Qty. 1 Screw Terminal Catalog Number 5 XTCEXFBG20 5 XTCEXFAG11 5 XTCEXFBG11 1 1 14 24 16 1NO-1NC 53 61 1 54 62 16 1NO-1NC 13 21 1 1 14 22 16 2NC 11 21 5 XTCEXFBG02 1 12 22 XTCEXF_ 1 1 Frames D–G—Four-Pole Conventional Thermal Current, Open at 60°C Ith = Ie, AC-1 in Amps Contact Configuration 16 4NO-0NC Circuit Symbol 13 23 33 43 Pkg. Qty. 1 Screw Terminal Catalog Number 5 XTCEXFBG40 5 XTCEXFBG31 1 1 1 14 24 34 44 16 3NO-1NC 13 21 33 43 1 14 22 34 44 16 2NO-2NC 13 21 31 43 5 XTCEXFBG22 5 XTCEXFAG_22 2 1 14 22 32 44 16 2NO-2NC 53 61 71 83 1 1 54 62 72 84 16 1NO-3NC 13 21 31 41 5 XTCEXFBG13 5 XTCEXFBG04 5 XTCEXFBLG22 3 1 14 2232 42 16 0NO-4NC 16 1NOE-1NCL 11 2131 41 1 1 12 2232 42 13 21 35 47 1 14 22 36 48 1 Notes Interlocked opposing contacts, to IEC/EN 60947-5-1 Annex L (positively driven), within the auxiliary contact modules (not NO (early make) and NC (late break) contacts) and for the built-in auxiliary contacts of the XTCE007B_–XTCE032C_. 1 Auxiliary break contact can be used as mirror contact to IEC/EN 60947-4-1 Annex F (not NC (late break) contact). 1 No auxiliary contacts can be fitted between two contactors. 1 2 3 Orders must be placed in multiples of package quantity listed. A “_” denotes catalog numbers are incomplete. To complete the catalog number for ordering a spring cage terminal, insert a C in the “_” position or remove “_” for screw type terminal. One early-make contact (1NOE), one late-break contact (1NCL). 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-69 10 1NO–1NC 13 53 54 1 Conventional Free Air Thermal Current, Ith = Ie, AC-1 in Amps Contact Configuration Circuit Symbol 10 1NO–1NC 13 22 17 48 83 1 61 62 71 54 84 53 72 1NO–1NC 47 10 1 26 35 18 1 25 36 1NOE–1NCL 14 43 10 21 31 1 1 Pkg. Qty. 1 Screw Terminal Catalog Number 1 XTCEXSBN11 1 XTCEXSBLN11 2 1 XTCEXSCN11 3 Frames H–R, 40–2000A Side Mount (Screw Mount)—Two-Pole 44 1 62 32 XTCEXS_ 1 61 83 1NO–1NC 26 71 10 25 84 18 1 1 17 72 1 22 47 1NOE–1NCL 14 35 10 21 48 1 Circuit Symbol 36 1 Contact Configuration 43 1 Frames D–G, 40–170A Side Mount (Snap-On)—Two-Pole Conventional Free Air Thermal Current, Ith = Ie, AC-1 in Amps 31 XTCEXS_ XT IEC Power Control 44 1 IEC Contactors and Starters 32 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 Pkg. Qty. 1 Screw Terminal Catalog Number 1 XTCEXSBR11 4 1 XTCEXSBLR11 1 XTCEXSCR11 Notes 1 Orders must be placed in multiples of package quantity listed. 2 1 early-make contact (1NO ), 1 late-break contact (1NC ). E L 3 To avoid duplicate terminal numbers in contact sequence, the XTCEXSCN11 should be used with Frame D when a top mount auxiliary is also installed. 4 For replacement only. XTCEXSBR11 and XTCEXSBLR11 cannot be added onto side mount auxiliaries that come with the Frames L–R contactors as standard. To add auxiliaries onto the included side auxiliaries on Frames L–R contactors, use XTCEXSCR11. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-70 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Suppressors The switching of contactor coils can generate voltage transients that may cause arching on switch contacts and/or damage electronics on the control line. Either an RC or varistor suppressor is recommended in these types of applications. All XT DC contactor coils have built-in suppression. Varistor suppressors clamp the voltage transient above the maximum coil voltage and are recommended when the level of the transient is known to not exceed the coil voltage. RC suppressors slow and reduce the level of the voltage transient but do not clamp them at a specific level. The slowing of the transient can reduce electrical interference. These are recommended in applications where operating rates are high. 1 RC Suppressor 12 XTCEXRS_ Voltage 24–48 XTCEXRSBW XTCEXRSBA 110–240 10 XTCEXRSBB 240–500 10 XTCEXRSBC 10 XTCEXRSCW 10 XTCEXRSCA 130–240 10 XTCEXRSCB 240–500 10 XTCEXRSCC 10 XTCEXRSFW 110–130 A2 Catalog Number 10 24–48 A1 24–48 110–130 XTCE007B– XTCE015B, XTCF020B Pkg. Qty. 3 10 48–130 Contact Sequence For Use with… XTCE018C– XTCE032C XTCE040D– XTCE095F 10 XTCEXRSFA 130–240 10 XTCEXRSFB 240–500 10 XTCEXRSFC 1 1 1 1 1 1 1 1 1 XTCEXVS_ Varistor Suppressor 12 Voltage 24–48 48–130 Contact Sequence A1 A2 Pkg. Qty. 3 Catalog Number XTCE007B– XTCE015B, XTCF020B 10 XTCEXVSBW 10 XTCEXVSBA 10 XTCEXVSBB 240–500 10 XTCEXVSBC 48–130 XTCE018C– XTCE032C 10 XTCEXVSCW 10 XTCEXVSCA 130–240 10 XTCEXVSCB 240–500 10 XTCEXVSCC 24–48 10 XTCEXVSFW 10 XTCEXVSFA 130–240 10 XTCEXVSFB 240–500 10 XTCEXVSFC 48–130 XTCEXDSB XTCEXVSL_ For Use with… 130–240 24–48 XTCE040D– XTCE095F Varistor Suppressor with Integrated LED 12 Free-Wheel Diode Suppressor 4 Voltage DC For Use with… Pkg. Qty. 3 Catalog Number 12–250 XTCE007B– XTCE015B, XTCF020B 10 XTCEXDSB For Use with… Pkg. Qty. 3 Catalog Number 24–48 XTCE007B– XTCE015B 10 XTCEXVSLBW 10 XTCEXVSLBB XTCE018C– XTCE032C 10 XTCEXVSLCW 10 XTCEXVSLCB XTCE040D– XTCE095F 10 XTCEXVSLFW 10 XTCEXVSLFB 130–240 24–48 Contact Sequence A1 A2 1 Voltage AC 130–240 24–48 130–240 Notes 1 Note dropout delay. 2 For AC operated contactors, 50–60 Hz. DC operated contactors and XTCE115G_ to XTCE170G_ have a built-in suppressor circuit. 3 Orders must be placed in multiples of package quantity listed. 4 In addition to the built-in suppressor circuit for DC actuated contactors. Prevents negative breaking voltage when contactors are used in combination with a safety PLC. 1 1 1 1 1 1 1 1 1 1 1 1 Contact Sequence 1 A1 1 1 A2 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-71 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 XT IEC Power Control Electronic Timer Modules Frames B–C Contactors (7–32A) 1 1 1 IEC Contactors and Starters Voltage XTCEXTE_ A1 100–130 Vac 1 Timing Range For Use with… Pkg. Qty. 2 Catalog Number 0.05s–1s 0.5s–10s 5s–100s XTCE…B_ XTCE…C_ 1 XTCEXTEEC11T 1 XTCEXTEEC11A 1 XTCEXTEEC11B XTCE…B_ XTCE…C_ 1 XTCEXTED1C11T 1 XTCEXTED1C11A 1 XTCEXTED1C11B XTCE…B_ XTCE…C_ 1 XTCEXTED10C11T 1 XTCEXTED10C11A 1 XTCEXTED10C11B 1 XTCEXTED100C11T 1 XTCEXTED100C11A 1 XTCEXTED100C11B 1 XTCEXTEYC20T 1 XTCEXTEYC20A 1 XTCEXTEYC20B 1 XTCEXTESHRD On-Delay 24 Vac/Vdc 1 A2 200–240 Vac 57 65 58 66 Off-Delay 1 24 Vac/Vdc 1 100–130 Vac 1 24 Vac/Vdc A1 A2 200–230 Vac A1 100–130 Vac 1 A2 200–240 Vac 24 Vac/Vdc 1 A1 100–130 Vac 1 200–240 Vac 1 24 Vac/Vdc 1 200–240 Vac 1 Contact Sequence A2 57 65 0.05s–1s 58 66 57 65 0.5s–10s 58 66 57 65 5s–100s XTCE…B_ XTCE…C_ 58 66 Star-Delta A1 100–130 Vac XTCEXTESHRD 1 1s–30s XTCE…B_ XTCE…C_ 58 68 Sealable Shroud — 1 A2 57 67 Transparent sealable shroud used to protect electronic timer modules from unwanted access XTCEXTEE, XTCEXTED, XTCEXTEY Notes 1 Front (top) mounted timer modules for use with XTCE…B and XTCE…C contactors. Cannot be combined with top-mount auxiliary contacts, XTCEXF…C_. 2 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-72 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Additional Accessories 1 Mechanical Interlock 1 XTCEXMLB XTCEXML_ XTCEXMLM XTCEXMLN Star-Delta (Wye-Delta) Link Kits For Use with… Pkg. Qty. 2 Catalog Number XTCE007B–XTCE015B, XTCF020B 5 XTCEXMLB XTCE018C–XTCE032C, XTCF032C–XTCF045C 1 XTCEXMLC XTCE040D–XTCE072D, XTCF063D–XTCF080D 1 XTCEXMLD XTCE080F–XTCE170G, XTCF125G–XTCF200G 1 XTCEXMLG 3 XTCE185H–XTCE570M 1 XTCEXMLM XTCE580N–XTCEC10N XTCEXSDLB 1 For Use with… Pkg. Qty. 2 Catalog Number XTCE007B–XTCE015B 1 XTCEXSDLB 3 1 1 1 XTCEXSDL_ XTCEXMLN 3 1 XTCE018C–XTCE032C 1 XTCEXSDLC XTCE040D–XTCE065D 1 XTCEXSDLD XTCE080F–XTCE095F 1 XTCEXSDLF XTCE115G–XTCE150G 1 XTCEXSDLG Main current wiring for star-delta (wye-delta) combinations. includes paralleling bridge, reversing bridge and star-delta bridge. Does not include mechanical interlock, see table on this page. Reversing Link Kits XTCEXRLB XTCE007B–XTCE015B Pkg. Qty. 2 1 For Use with… Pkg. Qty. 2 Catalog Number XTCEXPBB XTCE007B–XTCE015B 20 XTCEXPBB XTCEXPBC XTCE018C–XTCE032C 20 XTCEXPBC XTCEXRLB Component part of reversing link kit (XTCEXRL_). Parallels the phases on the line-side of two contactors. XTCEXRL_ XTCE018C–XTCE032C 1 XTCEXRLC XTCE040D–XTCE065D 1 XTCEXRLD Reversing Bridge XTCE080F–XTCE150G 1 XTCEXRLG For Use with… Pkg. Qty. 2 Catalog Number XTCEXRBB XTCE007B–XTCE015B 20 XTCEXRBB XTCEXRB_ XTCE018C–XTCE032C 20 XTCEXRBC XTCE040D–XTCE065D 10 XTCEXRBD Main current wiring for reversing combinations. Includes paralleling bridge and reversing bridge. Does not include mechanical interlock, see table on this page. 1 1 1 1 1 1 1 Catalog Number 4 1 1 Paralleling Bridge For Use with… 1 1 1 1 1 Component part of reversing link kit (XTCEXRL_). Reverses the phases on the load-side of two contactors. 1 1 1 1 1 1 1 Notes 1 For two contactors with AC or DC operated magnet system which are horizontally or vertically mounted. For Frames B–G, mechanical lifespan is 2.5 x 106 operations and the distance between contactors is 0 mm. For Frames L–N, mechanical lifespan is 5 x 106 operations and no auxiliary contact can be mounted between the mechanical interlock and the contactor—the distance between contactors is 15 mm. 2 Orders must be placed in multiples of package quantity listed. 3 XTCEXMLG and XTCEXMLN consist of an interlock element and mounting plate. 4 Also includes interlocking bridge (XTCEXLBB). The following control cables are integrated for electrical interlock: K1M: A1–K2M: 21; K1M: 21–K2M: A1; K1M: A2–K2M: A2. 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-73 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Electrical Interlocking Bridge Parallel Link 456 For Use with… Pkg. Qty. 1 Catalog Number For Use with… Pkg. Qty. 1 Catalog Number XTCE007B–XTCE015B 20 XTCEXLBB XTCEXPLKB XTCE007B –XTCE015B 5 XTCEXPLKB XTCEXPLK_ 1 1 Star-Delta (Wye-Delta) Bridge 1 1 For Use with… Pkg. Qty. 1 XTCE018C –XTCE032C 5 XTCEXPLKC Catalog Number XTCE040D –XTCE072D 1 XTCEXPLKD XTCEXSDB XTCE007B–XTCE015B 20 XTCEXSDBB 2 XTCE080F–XTCE170G 1 XTCEXPLKG XTCE185L 1 XTCEXPLKL185 XTCEXSDB_ XTCE080F–XTCE170G 1 XTCEXSDBG XTCE185L–XTCE400M 1 XTCEXSDB400 XTCE500M 1 XTCEXSDB500 1 1 XTCEXPLKL185 1 1 1 Component part of star-delta link kit (XTCEXSDL_). Commons the three phases on the line side of shorting contactor. 1 Connector 1 1 XTCEXCNC XTCEXTLA400 For Use with… Pkg. Qty. 1 XTCE007B–XTCE032C 50 Terminal Lug Assembly Catalog Number For Use with… Pkg. Qty. 1 Catalog Number XTCEXCNC XTCE185–XTCE225H 1 XTCEXTLA225A XTCS250L–XTCS400M, XTCE250L_–XTCE400M_ 2 XTCEXTLA400 1 For connection of: round conductor, flexible and stranded, flat strip conductor, with control circuit terminal. See Page V5-T1-97 for terminal capacities. 1 1 For using one contactor per phase. Each package comes with two links for line: load. XTCEXCNG XTCE040D–XTCE170G 10 XTCEXCNG 1 XGKE-GE 1 Contactor Labels For Use with… Pkg. Qty. Catalog Number XTC… 25 XGKE-GE 7 1 1 1 1 1 1 1 Notes 1 Orders must be placed in multiples of package quantity listed. 2 Frame B is toolless connection type. 3 For mechanically arranging contactors in combinations. Distance between contactors is 0 mm. 4 Fourth pole can be broken off: four-pole: Ith = 60A; three-pole: Ith = 50A. 5 AC-1 current carrying capacity of the contactor increases by a factor of 2.5. For XTCEXPLKL185, one shroud is included for protection against accidental contact. 6 Protected against accidental contact in accordance with IEC 536. 7 Quantity 1 equals one sheet. One sheet contains 240 labels. 1 1 1 1 V5-T1-74 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control CI-K Basic Enclosures CI-K Basic Enclosures 12 1 Dimensions in Inches (mm) Width Height External Depth 3.94 (100.0) 6.30 (160.0) 3.94 (100.0) 5.71 (145.0) 4.72 (120.0) 7.87 (200.0) 4.92 (125.0) 6.30 (160.0) 6.30 (160.0) 9.45 (240.0) 6.30 (160.0) 7.87 (200.0) 11.02 (280.0) 6.30 (160.0) Internal Depth Internal Mounting Type Pkg. Qty. 2.87 (73.0) With mounting rail 1 3.11 (79.0) With mounting plate 1 Catalog Number CI-K2X-100-TS-NA 3 CI-K2X-100-M-NA 3 4.65 (118.0) With mounting rail CI-K2X-145-TS-NA 3 4.88 (124.0) With mounting plate CI-K2X-145-M-NA 3 3.66 (93.0) With mounting rail 3.86 (98.0) With mounting plate CI-K3X-125-M-NA 4 5.04 (128.0) With mounting rail CI-K3X-160-TS-NA 4 5.24 (133.0) With mounting plate 5.04 (128.0) With mounting rail 5.24 (133.0) With mounting plate 5.04 (128.0) With mounting rail 5.24 (133.0) With mounting plate 1 CI-K3X-125-TS-NA 4 CI-K3X-160-M-NA 1 4 CI-K4X-160-TS-NA 4 CI-K4X-160-M-NA 4 1 CI-K5X-160-TS-NA 4 CI-K5X-160-M-NA 4 1 1 1 1 1 1 1 1 XTCEXCN_ Terminal Lug Kit—Set of Three Lugs 1 For Use with… Description Pkg. Qty. 5 Catalog Number XTCE500M, XTCE570M #4-500 kcmil two-phase Cu/Al 500A 1 XTCEXTL500 1 1 XTCEXTFB6_ 1 Terminal Flat Bar 6 For Use with… Pkg. Qty. 5 Catalog Number XTCE500M–XTCE570M 1 XTCEXTFB650 XTCE750N–XTCE820N 1 XTCEXTFB820 1 1 1 For connection of a flat strip conductor. Comes with control circuit terminal (consisting of three flat strip conductor terminals). XTCEXTS_ 1 1 Terminal Shroud For Use with… Pkg. Qty. 5 Catalog Number XTCE185H–XTCE225H 1 XTCEXTS225 XTCE250L–XTCE400M 1 XTCEXTS400 XTCE500M–XTCE570M 1 XTCEXTS500 XTCE580N–XTCE650N 1 XTCEXTS650 XTCE750N–XTCEC10N 1 XTCEXTS820 1 1 1 1 Protection against direct contact with connection lugs when touched vertically from the front. 1 1 Notes 1 Enclosure base RAL 9005, black/enclosure top only RAL 7035. light gray. 2 Degree of protection—IEC: IP65; UL/CSA: Type 1, 3R, 4X, 12, 13—indoor and outdoor use. 3 CI-K2X_: 4 x 1/2 inch knockouts. 4 CI-K3X_, CI-K4X_, CI-K5X_: Smooth overall with sharp corners. 5 Orders must be placed in multiples of package quantity listed. 6 Not UL listed. 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-75 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Renewal Parts XTCERENC_ Replacement Coil—Frame C Replacement Coil—Frame F 1 1 Voltage Coil Suffix Catalog Number Voltage Coil Suffix Catalog Number 110/50 120/60 A XTCERENCOILCA 110/50 120/60 A XTCERENCOILFA 1 110–130 Vdc AD XTCERENCOILCAD 110–130 Vdc AD XTCERENCOILFAD 220/50 240/60 B XTCERENCOILCB 220/50 240/60 B XTCERENCOILFB 1 200–240 Vdc BD XTCERENCOILCBD 200–240 Vdc BD XTCERENCOILFBD 415/50 480/60 C XTCERENCOILCC 415/50 480/60 C XTCERENCOILFC 550/50 600/60 D XTCERENCOILCD 550/50 600/60 D XTCERENCOILFD 1 208/60 E XTCERENCOILCE 208/60 E XTCERENCOILFE 230/50 F XTCERENCOILCF 230/50 F XTCERENCOILFF 1 190/50 220/60 G XTCERENCOILCG 190/50 220/60 G XTCERENCOILFG 1 240/50 277/60 H XTCERENCOILCH 240/50 277/60 H XTCERENCOILFH 380/50 440/60 L XTCERENCOILCL 380/50 440/60 L XTCERENCOILFL 1 400/50 N XTCERENCOILCN 400/50 N XTCERENCOILFN 380/60 P XTCERENCOILCP 380/60 P XTCERENCOILFP 1 12/50 12/60 R XTCERENCOILCR 12/50 12/60 R XTCERENCOILFR 12–14 Vdc RD XTCERENCOILCRD 24/50 24/60 T XTCERENCOILFT 24/50 24/60 T XTCERENCOILCT 24–27 Vdc TD XTCERENCOILFTD 24–27 Vdc TD XTCERENCOILCTD 42/50 48/60 W XTCERENCOILFW 42/50 48/60 W XTCERENCOILCW 48–60 Vdc WD XTCERENCOILFWD 48–60 Vdc WD XTCERENCOILCWD 48/50 Y XTCERENCOILFY 48/50 Y XTCERENCOILCY 1 1 1 1 1 Replacement Coil—Frame G 2 1 Replacement Coil—Frame D 1 Voltage Coil Suffix Catalog Number Voltage Coil Suffix Catalog Number 110/50 120/60 A XTCERENCOILDA 100–120V 50/60 A XTCERENCOILGA 1 110–130 Vdc AD XTCERENCOILDAD 110–130 Vdc AD XTCERENCOILGAD 220/50 240/60 B XTCERENCOILDB 190–240V 50/60 B XTCERENCOILGB BD XTCERENCOILGBD 1 200–240 Vdc BD XTCERENCOILDBD 200–240 Vdc 1 415/50 480/60 C XTCERENCOILDC 480–500V 50/60 C XTCERENCOILGC 550/50 600/60 D XTCERENCOILDD 380–440V 50/60 L XTCERENCOILGL 1 208/60 E XTCERENCOILDE 4/50 24/60 T XTCERENCOILGT 230/50 F XTCERENCOILDF 24–27 Vdc TD XTCERENCOILGTD 1 190/50 220/60 G XTCERENCOILDG 42–48V 50/60 W XTCERENCOILGW 240/50 277/60 H XTCERENCOILDH 48–60 Vdc WD XTCERENCOILGWD 380/50 440/60 L XTCERENCOILDL 1 1 1 1 1 1 400/50 N XTCERENCOILDN 380/60 P XTCERENCOILDP 12/50 12/60 R XTCERENCOILDR 12–14 Vdc RD XTCERENCOILDRD XTCERENCOILDT 24/50 24/60 T 24–27 Vdc TD XTCERENCOILDTD 42/50 48/60 W XTCERENCOILDW 48–60 Vdc WD XTCERENCOILDWD 48/50 Y XTCERENCOILDY Notes 1 Frame F replacement coils can only be used with contactors having the following date codes: DC coils, 2706 or later; AC coils, 4706 or later. 2 Frame G replacement coils can only be used with contactors having date codes of 2706 or later. 1 1 V5-T1-76 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control Replacement Coil—Frame H Replacement Contact Kit For Use with… Catalog Number XTCE040D–XTCE065D XTCERENCONTACTD XTCE250L XTCERENCONTACTL XTCERENCOILHB XTCE300M–XTCE570M XTCERENCONTACTM XTCERENCOILHC XTCE085F–XTCE095F XTCERENCONTACTF L XTCERENCOILHL XTCE115G–XTCE150G XTCERENCONTACTG 24V 50/60Hz T XTCERENCOILHT 42–48V 50/60Hz W XTCERENCOILHW 110–130 Vdc AD XTCERENCOILHAD 200–240 Vdc BD XTCERENCOILHBD 24–27 Vdc TD XTCERENCOILHTD 48–60 Vdc WD XTCERENCOILHWD Voltage Coil Suffix Catalog Number 100–120V 50/60 Hz A XTCERENCOILHA 190–240V 50/60 Hz B 480–500V 50/60 Hz C 380–440V 50/60 Hz Replacement Coil—Frame L 1 1 1 1 1 1 Replacement Vacuum Tube Assembly For Use with… Catalog Number XTCE580N XTCERENVACT580 XTCE650N XTCERENVACT650 XTCE750N XTCERENVACT750 XTCE820N XTCERENVACT820 1 1 1 1 Replacement Arc Chamber Voltage Coil Suffix Catalog Number 110–250 Vac/Vdc A XTCERENCOILLA 250–500V 40–60 C XTCERENCOILLC 24–48 Vdc TD XTCERENCOILLTD 48–110 Vac/Vdc Y XTCERENCOILLY For Use with… Catalog Number XTCE250L XTCERENARC250 XTCE300M XTCERENARC300 XTCE400M XTCERENARC400 XTCE500M–XTCE570M XTCERENARC500 1 1 1 1 Note 1 Electronic modules including coils. Replacement Coil—Frame L, S-Series Voltage Coil Suffix Catalog Number 110–120V 50/60 Hz A XTCSRENCOILLA 220–240V 50/60 Hz B XTCSRENCOILLB Replacement Coil—Frame M 1.1 1 1 1 1 1 Voltage Coil Suffix Catalog Number 110–250 Vac/Vdc A XTCERENCOILMA 250–500V 40–60 C XTCERENCOILMC 24–48 Vdc TD XTCERENCOILMTD 48–110 Vac/Vdc Y XTCERENCOILMY 1 1 1 1 Replacement Coil—Frame M, S-Series Voltage Coil Suffix Catalog Number 110–120V 50/60 Hz A XTCSRENCOILMA 220–240V 50/60 Hz B XTCSRENCOILMB 1 1 1 Replacement Coil—Frame N 1 Voltage Coil Suffix Catalog Number 110–250 Vac/Vdc A XTCERENCOILNA 250–500V 40–60 C XTCERENCOILNC 48–110 Vac/Vdc Y XTCERENCOILNY 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-77 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Technical Data and Specifications XT Contactors—Frame B Description XTCE007B XTCE009B XTCE012B XTCE015B IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS AC operated 0.23 [0.51] 0.23 [0.51] 0.23 [0.51] 0.23 [0.51] DC operated 0.28 [0.62] 0.28 [0.62] 0.28 [0.62] 0.28 [0.62] 10,000,000 10,000,000 10,000,000 10,000,000 AC operated 9000 9000 9000 5000 DC operated 9000 9000 9000 5000 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 General Standards Weights in kg [lb] Mechanical life—operations Mechanical operating frequency (ops/hr) 1 Electrical life 1 Electrical operating frequency (ops/hr)—see Curves, Page V5-T1-111 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AC-1; 400V I e 800 800 800 800 AC-3; 400V I e 1000 1000 1000 1000 AC-4; 400V I e 300 300 300 300 Climatic proofing 3 3 3 3 Insulation voltage (U i) Vac 690 690 690 690 Impulse withstand voltage (U imp) Vac 8000 8000 8000 8000 Operational voltage (U e) Vac 690 690 690 690 Safe isolation to VDE 0106 Part 101 and Part 101/A1 Between coil and contacts (Vac) 400 400 400 400 Between contacts (Vac) 400 400 400 400 112 112 144 155 220/230V 70 90 120 124 380/400V 70 90 120 124 500V 50 70 100 100 660/690V 40 50 70 70 400V; gG/gL 500V 20 20 20 20 690V; gG/gL 690V 16 16 20 20 400V; gG/gL 500V 35 35 35 63 690V; gG/gL 690V 20 20 20 50 Degree of protection IP20 IP20 IP20 IP20 Protection against direct contact when actuated from front (IEC 536) Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Making capacity up to 690V (amps) 1 Breaking capacity (amps) Short-circuit protection rating maximum fuse Type 2 coordination 2 Type 1 coordination 2 Terminal capacity main cable—screw terminals 1 Solid (mm2) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 Flexible with ferrule (mm2) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) Solid or stranded (AWG) 18–14 18–14 18–14 18–14 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 1 1 1 Terminal capacity control circuit cable—screw terminals Solid (mm2) Notes 1 Rated operational current: Making and breaking conditions to DC-13, L/R constant as stated. 2 IEC 60947 Standard. 3 Damp heat, constant, to IEC 60068-2-78; damp heat, cyclical, to IEC 60068-2-30. V5-T1-78 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XT IEC Power Control XT Contactors—Frame B, continued Description 1 XTCE007B XTCE009B XTCE012B XTCE015B Flexible with ferrule (mm2) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) Solid or stranded (AWG) 18–14 18–14 18–14 18–14 M3.5 M3.5 M3.5 M3.5 1 1 1 General, continued Main cable and control circuit cable connection screw/bolt 1 Tightening torque Nm 1.2 1.2 1.2 1.2 Lb-in 10.6 10.6 10.6 10.6 1 Main and control circuit cable—screw terminals Size 2 Size 2 Size 2 Size 2 Pozidriv screwdriver 0.8 x 5.5 0.8 x 5.5 0.8 x 5. 0.8 x 5.5 1 Standard screwdriver 1x6 1x6 1x6 1x6 Solid (mm2) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) Flexible (mm2) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) Flexible with ferrule (mm2) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) Solid or stranded (AWG) 18–14 18–14 18–14 18–14 Solid (mm2) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) Flexible (mm2) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) Flexible with ferrule (mm2) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) 1 x (0.75–2.5) Solid or stranded (AWG) 18–14 18–14 18–14 18–14 Tools 1 Terminal capacity main circuit cable—spring cage terminals 1 1 1 1 Terminal capacity control circuit cable—spring cage terminals 1 1 1 1 Tools 1 Main and control circuit cable—spring cage terminals Stripping length (mm) 10 10 10 10 Screwdriver blade width (mm) 3.5 3.5 3.5 3.5 Mounting position, AC and DC operated 1 1 30° 90 ° ° 90 90 1 180° ° Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters 1 1 1 Ambient temperature Open –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] Enclosed –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] Ambient storage temperature 1 1 1 Environmental 1 Mechanical shock resistance (IEC/EN 60068-2-27) Half-sinusoidal shock 10 ms Main contact—NO contact 10g 10g 10g 10g Auxiliary contact—NO contact 7g 7g 7g 7g Auxiliary contact—NC contact 5g 5g 5g 5g Overvoltage category/pollution degree III/3 III/3 III/3 III/3 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 1 1 1 V5-T1-79 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control XT Contactors—Frames C–D Description XTCE018C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D, XTCE072D IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS AC operated 0.42 [0.93] 0.42 [0.93] 0.42 [0.93] 0.9 [2.0] 0.9 [2.0] 0.9 [2.0] DC operated 0.48 [1.06] 0.48 [1.06] 0.48 [1.06] 1.1 [2.4] 1.1 [2.4] 1.1 [2.4] 10,000,000 10,000,000 10,000,000 10,000,000 10,000,000 10,000,000 AC operated 5000 5000 5000 5000 5000 5000 DC operated 5000 5000 5000 5000 5000 5000 General Standards 1 1 1 1 1 1 1 1 1 Weights in kg [lb] Mechanical life—operations Mechanical operating frequency (ops/hr) Electrical mechanical operating frequency (ops/hr)— see Curves, Page V5-T1-111 AC-1; 400V I e 800 800 800 800 800 800 AC-3; 400V I e 800 800 800 800 800 800 AC-4; 400V I e 300 300 300 300 300 300 2 2 2 2 2 2 Climatic proofing Insulation voltage (U i) Vac 690 690 690 690 690 690 1 Impulse withstand voltage (U imp) Vac 8000 8000 8000 8000 8000 8000 Operating voltage (U e) Vac 690 690 690 690 690 690 1 Safe isolation to VDE 0106 Part 101 and Part 101/A1 Between coil and contacts (Vac) 440 440 440 440 440 440 1 Between contacts (Vac) 238 440 440 440 440 440 1 238 350 384 560 700 910 Breaking capacity (amps) Making capacity (amps) 1 220/230V 170 250 320 400 500 650 380/400V 170 250 320 400 500 650 1 500V 170 250 320 400 500 650 660/690V 120 150 180 250 320 370 400V; gG/gL 500V 25 35 63 63 80 125 690V; gG/gL 690V 25 35 35 50 63 80 63 100 125 125 160 250 100 1 1 1 1 Short-circuit protection rating maximum fuse (amps) Type 2 coordination 1 Type 1 coordination 1 400V; gG/gL 500V 1 50 50 63 80 80 Degree of protection IP00 IP00 IP00 IP00 IP00 IP00 1 Protection against direct contact when actuated from front (IEC 536) Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Solid (mm2) 1 1 x (0.75–16) 2 x (0.75–10) 1 x (0.75–16) 2 x (0.75–10) 1 x (0.75–16) 2 x (0.75–10) 1 x (0.75–16) 2 x (0.75–10) 1 x (0.75–16) 2 x (0.75–10) 1 x (0.75–16) 2 x (0.75–10) Flexible with ferrule (mm2) 1 1 x (0.75–16) 2 x (0.75–10) 1 x (0.75–16) 2 x (0.75–10) 1 x (0.75–16) 2 x (0.75–10) 1 x (2.5–35) 2 x (2.5–25) 1 x (2.5–35) 2 x (2.5–25) 1 x (2.5–35) 2 x (2.5–25) Stranded (mm2) 1 x 16 1 x 16 1 x 16 1 x (16–50) 2 x (16–35) 1 x (16–50) 2 x (16–35) 1 x (16–50) 2 x (16–35) 1 Solid or stranded (AWG) 18–6 18–6 18–6 12–2 12–2 12–2 — — — 2 x (6 x 9 x 0.8) 2 x (6 x 9 x 0.8) 2 x (6 x 9 x 0.8) 1 1 1 1 690V; gG/gL 690V Terminal capacity main cable—screw terminals Flat conductor (number of segments x width x thickness) (mm) Notes 1 IEC 60947 Standard. 2 Damp heat, constant, to IEC 60068-2-78; damp heat, cyclic, to IEC 60 068-2-30. V5-T1-80 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XT IEC Power Control XT Contactors—Frames C–D, continued Description 1 XTCE018C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D, XTCE072D M5 M5 M5 M6 M6 M6 Nm 3 3 3 3.3 3.3 3.3 Lb-in 26.6 26.6 26.6 29.2 29.2 29.2 1 x (0.75–4) 2 x (0.75–4) 1 x (0.75–4) 2 x (0.75–4) 1 x (0.75–4) 2 x (0.75–4) 1 x (0.75–4) 2 x (0.75–4) 1 x (0.75–4) 2 x (0.75–4) 1 x (0.75–4) 2 x (0.75–4) Flexible with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Solid or stranded (AWG) 18–14 18–14 18–14 18–14 18–14 18–14 Control circuit cable connection screw/bolt M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 Nm 1.2 1.2 1.2 1.2 1.2 1.2 Lb-in 10.6 10.6 10.6 10.6 10.6 10.6 Size 2 Size 2 Size 2 Size 2 Size 2 Size 2 Pozidriv screwdriver 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5 Standard screwdriver 1x6 1x6 1x6 1x6 1x6 1x6 Solid (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Flexible (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 Flexible with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 Solid or stranded (AWG) 18–14 18–14 18–14 18–14 18–14 18–14 1 10 10 10 10 10 10 3.5 3.5 3.5 3.5 3.5 3.5 1 General, continued Main cable connection screw/bolt 1 Tightening torque 1 Terminal capacity control circuit cable—screw terminals Solid (mm2) 1 1 1 1 Tightening torque 1 1 Tools Main and control circuit cable—screw terminals 1 1 Terminal capacity control circuit cable—spring cage terminals 1 Tools 1 Main and control circuit cable—spring cage terminals Stripping length (mm) Screwdriver blade width (mm) Mounting position, AC and DC operated ° 90 ° 1 1 180° 180° ° ° ° 90 90 90 1 30° 30° 30° 90 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters 1 1 Ambient temperature Open –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] Enclosed –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] Ambient storage temperature 1 1 1 Environmental 1 Mechanical shock resistance (IEC/EN 60068-2-27) 1 Main contact—NO Contact 10 10 10 10 1 1 Auxiliary contact—NO Contact 7 7 7 7 7 7 Auxiliary contact—NC Contact 5 5 5 5 5 5 III/3 III/3 III/3 III/3 III/3 III/3 Overvoltage category/pollution degree 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-81 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control XT Contactors—Frames F–G Description Standards 1 1 XTCE080F XTCE095F XTCE115G XTCE150G XTCE170G IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS General Weights in kg [lb] AC operated 2 [4.41] 2 [4.41] 2 [4.41] 2 [4.41] 2 [4.41] DC operated 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 10,000,000 10,000,000 10,000,000 10,000,000 10,000,000 AC operated 3600 3600 3600 3600 3600 DC operated 3600 3600 3600 3600 3600 AC-1; 400V I e 800 800 800 800 800 1 AC-3; 400V I e 800 800 800 800 800 AC-4; 400V I e 300 300 300 300 300 1 Climatic proofing 2 2 2 2 2 1 1 1 1 Mechanical life—operations Mechanical operating frequency (ops/hr) Electrical mechanical operating frequency (ops/hr)— see Curves, Page V5-T1-111 Insulation voltage (U i) Vac 690 690 690 690 690 1 Impulse withstand voltage (U imp) Vac 8000 8000 8000 8000 8000 Operational voltage (U e) Vac 690 690 690 690 690 1 Safe isolation to VDE 0106 Part 101 and Part 101/A1 1 1 1 1 1 Between coil and contacts (Vac) 690 690 690 690 690 Between contacts (Vac) 690 690 690 690 690 1120 1330 1610 2100 2100 Making capacity (amps) Breaking capacity (amps) 220/230V 800 950 1150 1500 1500 380/400V 800 950 1150 1500 1500 500V 800 950 1150 1500 1500 660/690V 650 800 1100 1200 1320 1000V — — — — — Short-circuit protection rating maximum fuse 1 Type 2 coordination 1 400V; gG/gL 500V 160 160 250 25 400 1 690V; gG/gL 690V 160 160 25 250 25 1 1 1 1 1 1 1 1 1 1 1 Type 1 coordination 1 400V; gG/gL 500V 250 25 250 250 400 690V; gG/gL 690V 200 200 250 250 250 Degree of protection IP00 IP00 IP00 IP00 IP00 Protection against direct contact when actuated from front (IEC 536) Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Solid (mm2) — — — — — Flexible with ferrule (mm2) 1 x (10–95) 2 x (10–70) 1 x (10–95) 2 x (10–70) 1 x (10–95) 2 x (10–70) 1 x (10–95) 2 x (10–70) 1 x (10–95) 2 x (10–70) Stranded (mm2) 1 x (10–95) 2 x (10–20) 1 x (10–95) 2 x (10–20) 1 x (10–95) 2 x (10–20) 1 x (10–95) 2 x (10–20) 1 x (10–95) 2 x (10–20) Flat conductor (number of segments x width x thickness) (mm) 2 x (6 x 16 x 0.8) 2 x (6 x 16 x 0.8) 2 x (6 x 16 x 0.8) 2 x (6 x 16 x 0.8) 2 x (6 x 16 x 0.8) Solid or stranded (AWG) 8–3/0 8–3/0 8–3/0 8–3/0 8–3/0 M10 M10 M10 M10 M10 Nm 14 14 14 14 14 Lb-in 123.9 123.9 123.9 123.9 123.9 Terminal capacity main cable—screw terminals Main cable connection screw/bolt Tightening torque Notes 1 IEC 60947 Standard. 2 Damp heat, constant, to IEC 60068-2-78; damp heat, cyclic, to IEC 60 068-2-30. V5-T1-82 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XT IEC Power Control XT Contactors—Frames F–G, continued Description XTCE080F XTCE095F XTCE115G XTCE150G 1 XTCE170G 1 General, continued Terminal capacity control circuit cable—screw terminals 1 Solid (mm2) 1 x (0.75–4) 1 x (0.75–4) 1 x (0.75–4) 1 x (0.75–4) 1 x (0.75–4) 1 x (0.75–4) 1 x (0.75–4) 1 x (0.75–4) 1 x (0.75–4) 1 x (0.75–4) Flexible with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 Solid or stranded (AWG) 18–14 18–14 18–14 18–14 18–14 M3.5 M3.5 M3.5 M3.5 M3.5 1 Nm 1.2 1.2 1.2 1.2 1.2 Lb-in 10.6 10.6 10.6 10.6 10.6 Control circuit cable connection screw/bolt 1 Tightening torque 1 1 Tools Main circuit cable—screw terminals Hexagon socket-head spanner (mm) 5 5 5 5 5 1 1 Control circuit cable—screw terminals Pozidriv screwdriver Size 2 Size 2 Size 2 Size 2 Size 2 Standard screwdriver 1 x 6, 0.8 x 5.5 1 x 6, 0.8 x 5.5 1 x 6, 0.8 x 5.5 1 x 6, 0.8 x 5.5 1 x 6, 0.8 x 5.5 Solid (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Flexible (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Flexible with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Solid or stranded (AWG) 18–14 18–14 18–14 18–14 18–14 1 Terminal capacity control circuit cable—spring cage terminals 1 1 1 1 Tools Control circuit cable—spring cage terminals 1 Stripping length (mm) 10 10 10 10 10 Screwdriver blade width (mm) 3.5 3.5 3.5 3.5 3.5 1 Mounting position, AC and DC operated 30° 30° 30° 90 ° 1 1 180° 180° ° ° 90 90 ° 30° 90 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters 1 1 Ambient temperature Open –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] Enclosed –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –25 to 40°C [–13 to 104°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] Ambient storage temperature 1 1 1 Environmental Mechanical shock resistance (IEC/EN 60068-2-27) 1 Half-sinusoidal shock 10 ms Main contact—NO contact 1 10g 10g 10g 10g 1 10g Auxiliary contact—NO contact 7g 7g 7g 7g 7g Auxiliary contact—NC contact 5g 5g 5g 5g 5g Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-83 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control XT Contactors—Frames H–M Description XTCE185H XTCE225H XTCE250L, XTCS250L XTCE300L, XTCS300L XTCE400M XTCS400M XTCE500M, XTCS500M XTCE570M XTCS570M IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA General Standards Weights in kg [lb] 3.2 [7.1] 3.2 [7.1] 6.5 [14.3] 6.5 [14.3] 8 [18] 8 [18] 8 [18] Mechanical life—operations 10,000,000 10,000,000 10,000,000 10,000,000 7,000,000 7,000,000 7,000,000 Mechanical operating frequency (ops/hr) AC operated DC operated 3000 3000 3000 3000 2000 2000 2000 3000 3000 3000 3000 2000 2000 2000 1 Mechanical operating frequency (ops/hr) Climatic proofing 2 2 2 2 2 2 2 1 Insulation voltage (U i) Vac 1000 1000 1000 1000 1000 1000 1000 Impulse withstand voltage (U imp) Vac 8000 8000 8000 8000 8000 8000 8000 Operating voltage (U e) Vac 1000 1000 1000 1000 1000 1000 1000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Safe isolation to VDE 0106 Part 101 and Part 101/A1 Between coil and contacts (Vac) Between contacts (Vac) Making capacity (amps) Breaking capacity (amps) Between coil and contacts (Vac) 220/230V See Page V5-T1-93 500 500 500 500 500 500 500 500 500 500 500 500 500 500 2700 2700 3000 3600 5500 5500 5500 2250 2250 2500 3000 5000 5000 5000 380/400V 2250 2250 2500 3000 5000 5000 5000 500V 2250 2250 2500 3000 5000 5000 5000 660/690V 2250 2250 2500 3000 5000 5000 5000 1000V 760 760 760 950 950 950 950 500 Short-circuit protection rating maximum fuse Type 2 coordination 1 400V; gG/gL 500V 315 315 315 315 500 500 690V; gG/gL 690V 250 250 315 315 500 500 500 1000V; gG/gL 1000V 160 160 160 160 200 200 200 IP00 IP00 IP00 IP00 IP00 IP00 IP00 Degree of protection Protection against direct contact when actuated from front (IEC 536) Main cable cross-section Flexible with cable lug (mm2) Finger and back-of-hand proof with terminal shroud or terminal block 50–185 50–185 50–240 50–240 50–240 50–240 50–240 Stranded with cable lug (mm2) 50–185 70–185 70–240 70–240 70–240 70–240 70–240 Solid or stranded (AWG) 1/0–350 kcmil 2/0–250 kcmil 1/0–250 kcmil 2/0–500 kcmil 1/0–250 kcmil 1/0–250 kcmil 1/0–250 kcmil Flat conductor (mm) 3 3 3 3 3 3 3 Busbar—width in mm 32 32 25 25 25 30 30 M10 M10 M10 M10 M10 M10 M10 Main cable connection screw/bolt Tightening torque Nm Lb-in 24 24 24 24 2 2 2 213 213 213 213 213 213 213 Notes 1 IEC 60947 Standard. 2 Damp heat, constant, to IEC 60068-2-78; damp heat, cyclic, to IEC 60 068-2-30. 3 Screw tightening with flat cable terminal or cable terminal blocks. See terminal capacity for cable terminal blocks. 1 1 1 V5-T1-84 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XT IEC Power Control XT Contactors—Frames H–M, continued 1 XTCE185H XTCE225H XTCE250L, XTCS250L XTCE300L, XTCS300L XTCE400M XTCS400M XTCE500M, XTCS500M XTCE570M XTCS570M 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Flexible with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Solid or stranded (AWG) 2 x (18–12) 2 x (18–12) 2 x (18–12) 2 x (18–12) 2 x (18–12) 2 x (18–12) 2 x (18–12) M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 1.2 1.2 1.2 1.2 1.2 1.2 1.2 10.6 10.6 10.6 10.6 10.6 10.6 10.6 1 16 mm 16 mm 16 mm 16 mm 16 mm 16 mm 16 mm 1 Size 2 Size 2 Size 2 Size 2 Size 2 Size 2 Size 2 Description 1 General, continued Control circuit cable cross-sections Solid (mm2) Control circuit cable connection screw/bolt Tightening torque Nm Lb-in Tools Main cable wrench Control circuit cable pozidriv screwdriver Mounting position, AC and DC operated 30° 30° 90 ° 90° 1 1 1 1 30° 30° 90° 1 1 180° ° 90 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters 1 1 Ambient temperature –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] Ambient storage temperature –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] 1 1 1 Environmental Mechanical shock Resistance (IEC/EN 60068-2-27) Half-sinusoidal shock 10 ms Main contact—NO contact 1 10g 10g 10g 10g 10g 10g 10g Auxiliary contact—NO contact 10g 10g 10g 10g 10g 10g 10g Auxiliary contact—NC contact 8g 8g 8g 8g 8g 8g 8g Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 III/3 III/3 Switching capacity, kVAR 1 Individual compensation 230V 1 1 1 1 — — — — — — — 400/420/440V — — — — — — — 525V 220 220 — 307 — — — 690V 133 133 — 177 — — — 1 1 Group compensation, with choke 230V — — 100 — 160 160 160 400/420/440V — — 190 — 280 280 280 525V — — 260 — 370 370 370 690V — — 340 — 480 480 480 1 1 1 Note 1 When using contactors for group compensation, a minimum inductance of approx. 6 uh per capacitor must be available to limit the high inrush current peaks. This corresponds to an air-cored coil with five windings and a coil diameter of approximately 140 mm. The conductor cross-section must be selected according to the rated current per phase. 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-85 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control XT Contactors—Frames N–R Description XTCE580N XTCE650N XTCE750N, XTCE820N XTCEC10N XTCEC14P XTCEC16R, XTCEC20R IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA General 1 Standards 1 Weights in kg [lb] 15 [33] 15 [33] 15 [33] 15 [33] 15, [33] 32 [70] Mechanical life—operations 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 1 Mechanical operating frequency (ops/hr) AC operated 1000 1000 1000 1000 1000 1000 DC operated 1000 1000 1000 1000 1000 1000 1 1 Maximum operating frequency (ops/hr) See Page V5-T1-113 Climatic proofing 2 2 2 2 2 2 1 Insulation voltage (Ui) Vac 1000 1000 1000 1000 1000 1000 Impulse withstand voltage (Uimp) Vac 8000 8000 8000 8000 8000 8000 1 Operating voltage (Ue) Vac 1000 1000 1000 1000 1000 1000 1 Safe isolation to VDE 0106 Part 101 and Part 101/A1 Between coil and contacts (Vac) 500 500 500 500 500 500 Between contacts (Vac) 500 500 500 500 500 500 Making capacity (amps) 7800 7800 9840 9840 9840 19000, 9840 220/230V 6500 6500 8200 8200 8200 16000, 8200 1 380/400V 6500 6500 8200 8200 8200 16000, 8200 500V 6500 6500 8200 8200 8200 16000, 8200 1 660/690V 6500 6500 8200 8200 8200 16000, 8200 1000V 4350 4350 5800 5800 5800 5800 1 1 1 Breaking capacity (amps) Short-circuit protection rating maximum fuse 1 Type 2 coordination 1 400V; gG/gL 500V 630 630 630 630 — — 1 690V; gG/gL 690V 630 630 630 630 — — 1000V; gG/gL 1000V 500 500 630 630 — — 1 Type 1 coordination 1 400V; gG/gL 500V 1000 1000 1200 1200 — — 690V; gG/gL 690V 1000 1000 1200 1200 — — 1000V; gG/gL 1000V 630 630 800 800 — — 1 1 Degree of protection IP00 IP00 IP00 IP00 IP00 IP00 1 Protection against direct contact when actuated from front (IEC 536) Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block 50-240 50-240 50-240 50-240 50-240 50-240 70-240 1 1 1 1 1 1 1 1 1 Main cable cross-section Flexible with cable lug (mm2) Stranded with cable lug (mm2) 70-240 70-240 70-240 70-240 70-240 Solid or stranded (AWG) 2/0–500 kcmil 2/0–500 kcmil 2/0–500 kcmil 2/0–500 kcmil 2/0–500 kcmil 2/0–500 kcmil Flat conductor (mm) 3 3 3 3 3 3 Busbar—width in mm 50 50 50 50 50 50 M10 M10 M12 M12 M12 M1 Main cable connection screw/bolt Tightening torque Nm 24 24 35 35 35 35 Lb-in 213 213 311 311 311 311 Notes 1 IEC 60947 Standard. 2 Damp heat, constant, to IEC 60068-2-78; damp heat, cyclic, to IEC 60 068-2-30. 3 Screw tightening with flat cable terminal or cable terminal blocks. See terminal capacity for cable terminal blocks. V5-T1-86 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XT IEC Power Control XT Contactors—Frames N–R, continued Description XTCE580N XTCE650N XTCE750N, XTCE820N XTCEC10N XTCEC14P XTCEC16R, XTCEC20R 1 1 General, continued Control circuit cable cross-sections 1 Solid (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Flexible with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 Solid or stranded (AWG) 2 x (18–12) 2 x (18–12) 2 x (18–12) 2 x (18–12) 2 x (18–12) 2 x (18–12) M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 1 Nm 1.2 1.2 1.2 1.2 1.2 1.2 Lb-in 10.6 10.6 10.6 10.6 10.6 10.6 Main cable wrench 16 mm 16 mm 18 mm 18 mm 18 mm 18 mm Control circuit cable pozidriv screwdriver Size 2 Size 2 Size 2 Size 2 Size 2 Size 2 Control circuit cable connection screw/bolt 1 Tightening torque 1 1 Tools Mounting position, AC and DC operated 30° 30° ° 90 30° 90° 1 30° 1 90° ° 90 1 180° Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters 1 1 Ambient temperature –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] –25 to 60°C [–13 to 140°F] Ambient storage temperature –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] –40 to 80°C [–40 to 176°F] 1 1 Environmental 1 Mechanical shock resistance (IEC/EN 60068-2-27) Half-sinusoidal shock 10 ms (g) Main contact—NO contact 10 10 10 10 10 10 Auxiliary contact—NO contact 10 10 10 10 10 10 Auxiliary contact—NC contact 8 8 8 8 8 8 III/3 III/3 III/3 III/3 III/3 III/3 230V 175 — — — — — 400/420/440V 300 — — — — — 525V 400 — — — — — 690V 300 — — — — — Overvoltage category/pollution degree 1 1 1 Switching capacity, kVAR 1 1 Individual compensation 1 1 1 Note 1 When using contactors for group compensation, a minimum inductance of approx. 6 uh per capacitor must be available to limit the high inrush current peaks. This corresponds to an air-cored coil with five windings and a coil diameter of approximately 140 mm. The conductor cross-section must be selected according to the rated current per phase. 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-87 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Coil Data—Frames B–D Description XTCE007B XTCE009B XTCE012B, XTCF020B XTCE032C XTCE040D XTCE050D XTCE065D, XTCE072D AC operated 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 DC operated 0.8–1.1 1 0.8–1.1 1 0.8–1.1 1 0.8–1.1 1 0.7–1.2 2 0.7–1.2 2 0.7–1.2 2 0.7–1.2 2 0.7–1.2 2 0.7–1.2 2 Dropout (x Uc) AC operated 0.3–0.6 0.3–0.6 0.3–0.6 0.3–0.6 0.3–0.6 0.3–0.6 0.3–0.6 0.3–0.6 0.3–0.6 0.3–0.6 DC operated 0.15–0.6 0.15–0.6 0.15–0.6 0.15–0.6 0.15–0.6 0.15–0.6 0.15–0.6 0.15–0.6 0.15–0.6 0.15–0.6 1 AC operated Single-voltage coil 50 Hz 1 XTCE025C Pickup (x Uc) Power Consumption of the Coil at Cold State and 1.0 x Uc 1 XTCE018C Voltage Tolerance 1 1 XTCE015B Pickup VA 24 24 24 24 52 52 52 149 149 149 Pickup W 19 19 19 19 40 40 40 80 80 80 Sealing VA 3.4 3.4 3.4 3.4 7.1 7.1 7.1 16 16 16 Sealing W 1.2 1.2 1.2 1.2 2.1 2.1 2.1 4.3 4.3 4.3 Single-voltage coil 60 Hz 1 Pickup VA 30 30 30 30 67 67 67 178 178 178 Pickup W 23 23 23 23 50 50 50 117 117 117 1 Sealing VA 4.4 4.4 4.4 4.4 8.7 8.7 8.7 19 19 19 Sealing W 1.4 1.4 1.4 1.4 2.6 2.6 2.6 5.3 5.3 5.3 Pickup VA 27 25 27 25 27 25 27 25 62 58 62 58 62 58 168 154 168 154 168 154 Pickup W 22 21 22 21 22 21 22 21 48 43 48 43 48 43 120 43 120 43 120 43 Sealing VA 4.2 3.3 4.2 3.3 4.2 3.3 4.2 3.3 9.1 6.5 9.1 6.5 9.1 6.5 22 14 22 14 22 14 Sealing W 1.4 1.2 1.4 1.2 1.4 1.2 1.4 1.2 2.5 2 2.5 2 2.5 2 5.3 4.3 5.3 4.3 5.3 4.3 Pickup W 3 3 4.5 4.5 12 at 24V 12 at 24V 12 at 24V 24 at 24V 24 at 24V 24 at 24V Sealing W 3 3 4.5 4.5 0.5 at 24V 0.5 at 24V 0.5 at 24V 0.5 at 24V 0.5 at 24V 0.5 at 24V 100 100 100 100 100 100 100 100 100 100 1 1 1 1 1 1 50/60 Hz DC operated 1 Duty factor (%DF) 1 Main contact 1 1 1 1 1 1 1 1 1 1 Switching Time at 100% Uc (Approximate Values) AC operated Closing delay (ms) <21 <21 <21 <21 <22 <22 <22 <18 <18 <18 Opening delay (ms) <18 <18 <18 <18 <14 <14 <14 <13 <13 <13 DC operated Closing delay (ms) <31 <31 <31 <31 <47 <47 <47 <54 <54 <54 Opening delay (ms) <12 <12 <12 <12 <30 <30 <30 <24 <24 <24 10 10 10 10 10 10 10 10 10 10 Arcing time (ms) Electromagnetic Compatibility (EMC) Emitted interference To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 Noise immunity To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 To EN-60947-1 Notes 1 0.7–1.3 without additional auxiliary contact modules and ambient temperature +40°C [104°F]. 2 Coil Suffix TD: U min 24 Vdc/Umax 27 Vdc. Coil Suffix WD: Umin 48 Vdc/Umax 60 Vdc. Coil Suffix AD: Umin 110 Vdc/Umax 130 Vdc. Coil Suffix BD: Umin 200 Vdc/Umax 240 Vdc. Example: Uc = 0.7 x Umin—1.2 x Umax Uc = 0.7 x 24V—1.2 x 27 Vdc V5-T1-88 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Coil Data—Frames F–G Description XTCE80F XTCE95F XTCE115G XTCE150G 1 XTCE170G 1 Voltage Tolerance Pickup (x Uc) AC operated 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 DC operated 0.7–1.2 1 0.7–1.2 1 0.7–1.2 1 0.7–1.2 1 0.7–1.2 1 1 1 Dropout (x Uc) AC operated 0.3–0.6 0.3–0.6 0.25–0.6 0.25–0.6 0.25–0.6 DC operated 0.15–0.6 0.15–0.6 0.15–0.6 0.15–0.6 0.15–0.6 1 1 Power Consumption of the Coil at Cold State and 1.0 x Uc AC operated Single-voltage coil 50 Hz 1 Pickup VA 310 310 180 180 180 Pickup W 165 165 130 130 130 Sealing VA 26 26 3.1 3.1 3.1 Sealing W 5.8 5.8 2.1 2.1 2.1 1 Pickup VA 345 345 170 170 170 1 1 Single-voltage coil 60 Hz 1 Pickup W 190 190 130 130 130 Sealing VA 30 30 3.1 3.1 3.1 Sealing W 7.1 7.1 2.1 2.1 2.1 1 Pickup VA 372 328 170 170 170 1 50/60 Hz 1 Pickup W 190 190 130 130 130 Sealing VA 37.1 22.6 3.1 3.1 3.1 Sealing W 7.5 6.1 2.1 2.1 2.1 1 90 at 24V 90 at 24V 149 at 24V 149 at 24V 149 at 24V 1 DC operated Pickup W Sealing W Duty factor (%DF) 1.3 at 24V 1.3 at 24V 2.1 at 24V 2.1 at 24V 2.1 at 24V 100 100 100 100 100 1 1 Switching Time at 100% Uc (Approximate Values) Main contact 1 AC operated Closing delay (ms) <20 <20 <33 <33 <33 Opening delay (ms) <14 <14 <41 <41 <41 1 Closing delay (ms) <45 <45 <35 <35 <35 1 Opening delay (ms) DC operated <34 <34 <30 <30 <30 Arcing time (ms) 15 15 15 15 15 Permissible residual current with actuation of A1–A2 by the electronics (with 0 signal) (mA) <1 <1 <1 <1 <1 Emitted interference To EN60947-1 To EN60947-1 To EN60947-1 To EN60947-1 To EN60947-1 Noise immunity To EN60947-1 To EN60947-1 To EN60947-1 To EN60947-1 To EN60947-1 1 1 1 Electromagnetic Compatibility (EMC) 1 1 Note 1 At 24V: 0.7–1.3 without additional auxiliary contact modules and ambient temperature +40°C [104°F]. 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-89 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Coil Data—Frames H–R XTCE185H, XTCE225H XTCE250L, XTCS250L XTCE300L, XTCS300L XTCE400M, XTCS400M, XTCE500M, XTCS500M, XTCE570M, XTCS570M XTCE185H–XTCEC20R 0.8 x Ucmin–1.15 x Ucmax 0.7 x Ucmin–1.15 x Ucmax 0.7 x Ucmin–1.15 x Ucmax 0.7 x Ucmin–1.15 x Ucmax XTCS250L–XTCS500M — 0.85 x Ucmin–1.1 x Ucmax 0.85 x Ucmin–1.1 x Ucmax 0.85 x Ucmin–1.1 x Ucmax Description Voltage Tolerance Pickup (x Uc) Dropout (x Uc) XTCE185H–XTCEC20R 0.2 x Ucmin–0.6 x Ucmax 0.2 x Ucmin–0.6 x Ucmax 0.2 x Ucmin–0.6 x Ucmax 0.2 x Ucmin–0.6 x Ucmax XTCS250L–XTCS500M — 0.2 x Ucmin–0.4 x Ucmax 0.2 x Ucmin–0.4 x Ucmax 0.2 x Ucmin–0.4 x Ucmax Power Consumption of the Coil at Cold State and 1.0 x Uc XTCE185H–XTCEC20R Pickup VA 210 1 250 1 380 1 450 1 Pickup W 180 200 250 350 Sealing VA 2.6 4.3 4.3 4.3 Sealing W 2.1 3.3 3.3 3.3 XTCS250L–XTCS500M Pickup VA — 360 360 715 Pickup W — 325 625 645 Sealing VA — 4.3 4.3 4.3 Sealing W — 3.3 3.3 3.3 — 100 100 100 Duty factor (%DF) Switching Time at 100% Main Contact Uc (Approximate Values) XTCE185H–XTCEC20R Closing delay (ms) <60 <100 <80 <80 Opening delay (ms) <40 <80 <110 <80 XTCS250L–XTCS500M Closing delay (ms) — <50 <55 <50 Opening delay (ms) — <40 <40 <40 Reaction in Threshold and Sealing State Transition Range (XTCE185H–XTCEC20R) Voltage interruptions (0–0.2 x Ucmin) <10 ms Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor (0.2–0.6 x Ucmin) <12 ms Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully (0.2–0.6 x Ucmin) >12 ms Contactor remains switched on Contactor remains switched on Dropout of the contactor Contactor remains switched on (0.6–0.7 x Ucmin) Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (1.15–1.3 x Ucmax) Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (>1.3 x Ucmax) <3s Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (>1.3 x Ucmax) >3s Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Contactor does not switch on Contactor does not switch on Contactor does not switch on Contactor does not switch on (0–0.2 x Ucmin) >10 ms Voltage dips Excess voltage Pickup phase (0–0.7 x Ucmin) (0.7 x Ucmin –1.15 x Ucmax) Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty (>1.15 x Ucmax) Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Note 1 Control transformer with U <6%. k 1 1 1 1 V5-T1-90 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Coil Data—Frames H–R, continued Description XTCE185H, XTCE225H XTCE250L, XTCS250L XTCE300L, XTCS300L XTCE400M, XTCS400M, XTCE500M, XTCS500M, XTCE570M, XTCS570M Reaction in Threshold and Sealing State Transition Range (XTCE185H–XTCEC20R), continued 1 1 Permissible contact resistance (of the external command device with actuation of A11), ohms — ≤500 ≤500 ≤500 1 Permissible residual current (with actuation of A11 by the electronics with 0 signal) — ≤1 ≤1 ≤1 1 High 15V 15V 15V 15V Low 5V 5V 5V 5V 1 SPS signal level (A3–A4) to IEC/EN 61131-2 (Type 2) Electromagnetic compatibility (EMC) 1 1 This product is designed for operation in industrial environments (environment 2). The use in residential environments (environment 1) could cause electrical interference so that addition suppression must be planned. 1 Coil Data—Frames N–R 1 XTCE580N XTCE750N, XTCE820N XTCEC10N XTCEC14P XTCE16R, XTCEC20R XTCE185L–XTCEC20R 0.7 x Ucmin–1.15 x Ucmax 0.7 x Ucmin–1.15 x Ucmax 0.7 x Ucmin–1.15 x Ucmax 0.7 x Ucmin–1.15 x Ucmax 0.7 x Ucmin–1.15 x Ucmax XTCS185L–XTCS500M 0.85 x Ucmin–1.1 x Ucmax 0.85 x Ucmin–1.1 x Ucmax 0.85 x Ucmin–1.1 x Ucmax 0.85 x Ucmin–1.1 x Ucmax 0.85 x Ucmin–1.1 x Ucmax XTCE185L–XTCEC20R 0.2 x Ucmin–0.6 x Ucmax 0.2 x Ucmin–0.6 x Ucmax 0.2 x Ucmin–0.6 x Ucmax 0.2 x Ucmin–0.6 x Ucmax 0.2 x Ucmin–0.6 x Ucmax XTCS185L–XTCS500M 0.2 x Ucmin–0.4 x Ucmax 0.2 x Ucmin–0.4 x Ucmax 0.2 x Ucmin–0.4 x Ucmax 0.2 x Ucmin–0.4 x Ucmax 0.2 x Ucmin–0.4 x Ucmax Description 1 Voltage Tolerance Pickup (x Uc) Dropout (x Uc) Power Consumption of the Coil at Cold State and 1.0 x Uc 800 1 800 1 800 1 800 1 1600 1 Pickup W 700 700 700 700 1400 Sealing VA 7.5 7.5 7.5 7.5 15 Sealing W 6.5 6.5 6.5 6.5 13 — — — — — Pickup W — — — — — Sealing VA — — — — — Sealing W — — — — — 100 100 100 100 100 Duty factor (%DF) 1 1 1 1 XTCS185L–XTCS500M Pickup VA 1 1 XTCE185L–XTCEC20R Pickup VA 1 1 1 1 1 Switching Time at 100% Main Contact Uc (Approximate Values) 1 XTCE185L–XTCEC20R Closing delay (ms) <70 <70 <70 <70 <70 Opening delay (ms) <70 <70 <70 <40 <40 1 Closing delay (ms) — — — — — 1 Opening delay (ms) — — — — — XTCS185L–XTCS500M 1 Note 1 Control transformer with U <7%. k 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-91 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Coil Data—Frames N–R, continued Description XTCE580N XTCE750N, XTCE820N XTCEC10N XTCEC14P XTCE16R, XTCEC20R Reaction in Threshold and Sealing State Transition Range (XTCE185L–XTCEC20R) Voltage interruptions (0–0.2 x Ucmin) <10 ms Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully (0–0.2 x Ucmin) >10 ms Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully (0.2–0.6 x Ucmin) >12 ms Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor (0.6–0.7 x Ucmin) Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (1.15–1.3 x Ucmax) Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (>1.3 x Ucmax) <3s Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (>1.3 x Ucmax) >3s Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor (0–0.7 x Ucmin) Contactor does not switch on Contactor does not switch on Contactor does not switch on Contactor does not switch on Contactor does not switch on (0.7 x Ucmin –1.15 x Ucmax) Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty (>1.15 x Ucmax) Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Permissible contact resistance (of the external command device with actuation of A11), ohms <500 <500 <500 <500 <500 Permissible residual current (with actuation of A11 by the electronics with 0 signal) <1 <1 <1 <1 <1 High 15V 15V 15V 15V 15V Low 5V 5V 5V 5V 5V 1 1 1 1 1 Voltage dips (0.2–0.6 x Ucmin) <12 ms Excess voltage Pickup phase SPS signal level (A3–A4) to IEC/EN 61131-2 (Type 2) Electromagnetic compatibility (EMC) Note 1 This product is designed for operation in industrial environments. Usage in domestic areas can cause radio frequency interference (RFI). Noise suppression measures must be provided for the additional interference. 1 1 1 1 1 1 1 1 1 1 V5-T1-92 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 XT Contactors—Four-Pole Description XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF125G XTCF160G XTCF200G IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA AC operated 0.22 [0.49] 0.49 [1.1] 0.49 [1.1] 1.0 [2.3] 1.0 [2.3] 2.8 [6.2] 2.8 [6.2] 2.8 [6.2] DC operated 0.29 [0.64] 0.49 [1.1] 0.49 [1.1] 1.0 [2.3] 1.0 [2.3] 2.8 [6.2] 2.8 [6.2] 2.8 [6.2] 10,000,000 10,000,000 10,000,000 10,000,000 10,000,000 10,000,000 10,000,000 10,000,000 AC operated 5000 5000 5000 5000 5000 3600 3600 3600 DC operated 5000 5000 5000 5000 5000 3600 3600 3600 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 See Curves, Page V5-T1-111 General Standards Weights in kg [lb] Mechanical life—operations Mechanical operating frequency (ops/hr) Electrical life Electrical operating frequency (ops/hr) 600 600 600 600 600 600 600 600 Climatic proofing 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 Insulation voltage (Ui) Vac 690 690 690 690 690 690 690 690 Impulse withstand voltage (Uimp) Vac 8000 8000 8000 8000 8000 8000 8000 8000 Operation voltage (Ue) Vac 690 690 690 690 690 690 690 690 400 440 440 440 440 440 440 440 Between contacts (Vac) Making capacity up to 690V (amps) 400 440 440 440 440 440 440 440 144 238 350 560 700 1120 1330 1800 120 180 250 00 00 800 950 1150 380/400V 120 180 250 400 500 800 950 1150 500V 100 180 250 400 500 800 950 1150 660/690V 70 120 144 250 296 650 750 800 1 1 1 1 1 1 1 1 1 1 1 Type 2 coordination 1 400V; gG/gL 500V 20 35 35 63 80 160 160 250 690V; gG/gL 690V 2 35 35 50 63 160 160 200 400V; gG/gL 500V 35 6 100 125 160 250 250 250 690V; gG/gL 690V 25 50 50 80 80 200 200 200 IP20 IP00 IP00 IP00 IP00 IP00 IP00 IP00 — — — IP20 IP20 IP20 IP20 IP20 Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof 1 Type 1 coordination Protection against direct contact when actuated from front (IEC 536) 1 1 Short-circuit protection rating maximum fuse Degree of protection with accessories 1 1 Breaking capacity (amps) 220/230V 1 1 Safe isolation to VDE 0106 Part 101 and Part 101/A1 Between coil and contacts (Vac) 1 1 1 Notes 1 Damp heat, constant, to IEC 60068-2-3. 2 Damp heat, cyclical, to IEC 60068-2-30. 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-93 1 1 IEC Contactors and Starters XT IEC Power Control XT Contactors—Four-Pole, continued Description XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF125G XTCF160G XTCF200G General, continued Terminal capacity main cable—screw terminals 1 Solid (mm2) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–16) 2 x (0.75 –10) 1 x (0.75–16) 2 x (0.75 –10) 1 x (2.5 –16) 2 x (2.5 –16) 1 x (2.5 –16) 2 x (2.5 –16) — — — 1 Flexible with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–16) 2 x (0.75–10) 1 x (0.75–16) 2 x (0.75–10) 1 x (2.5–35) 2 x (2.5–25) 1 x (2.5–35) 2 x (2.5–25) 1 x (10 –95) 2 x (10–70) 1 x (10 –95) 2 x (10–70) 1 x (10 –95) 2 x (10–70) Solid or stranded (AWG) 18–14 18–6 18–6 12–2 12–2 8–250 kcmil 8–250 kcmil 8–250 kcmil Solid (mm2) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) 1 x (0.75–4) 2 x (0.75–2.5) Flexible with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) 1 x (0.75–2.5) 2 x (0.75–2.5) Solid or stranded (AWG) 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 1 1 1 1 1 1 1 1 1 1 1 Terminal capacity control circuit cable—screw terminals Main cable connection screw/bolt Tightening torque Nm 1.2 3 3 3.3 3.3 14 14 14 Lb-in 10.6 26.6 26.6 29.2 29.2 123.9 123.9 123.9 Nm 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 Lb-in 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 Control circuit cable connection screw/bolt Tightening torque Tools Main and control circuit cable— Screw terminals 2 2 2 2 2 — — — Pozidriv screwdriver 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5 — — — Standard screwdriver 1x6 1x6 1x6 1x6 1x6 — — — Mounting position, AC and DC operated 30° ° 1 1 Open –25 to 60°C (–13 to 140°F) –25 to 60°C (–13 to 140°F) –25 to 60°C (–13 to 140°F) –25 to 60°C (–13 to 140°F) –25 to 60°C (–13 to 140°F) –25 to 60°C (–13 to 140°F) –25 to 60°C (–13 to 140°F) –25 to 60°C (–13 to 140°F) 1 Enclosed –25 to 40°C (–13 to 104°F) –25 to 40°C (–13 to 104°F) –25 to 40°C (–13 to 104°F) –25 to 40°C (–13 to 104°F) –25 to 40°C (–13 to 104°F) –25 to 40°C (–13 to 104°F) –25 to 40°C (–13 to 104°F) –25 to 40°C (–13 to 104°F) –40 to 80°C (–40 to 176°F) –40 to 80°C (–40 to 176°F) –40 to 80°C (–40 to 176°F) –40 to 80°C (–40 to 176°F) –40 to 80°C (–40 to 176°F) –40 to 80°C (–40 to 176°F) –40 to 80°C (–40 to 176°F) –40 to 80°C (–40 to 176°F) 90 90 ° 1 90 ° 1 180° Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 Ambient temperature Ambient storage temperature 1 1 1 1 1 1 1 V5-T1-94 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control XT Contactors—Four-Pole, continued Description XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF125G XTCF160G XTCF200G 1 1 Environmental Mechanical shock resistance (IEC/EN 60068-2-27) 1 Half-sinusoidal shock 10 ms Main contact—NO contact 10g 10g 10g 10g 10g 10g 10g 10g Auxiliary contact—NO contact 7g 7g 7g 7g 7g 7g 7g 7g Auxiliary contact—NC contact 5g 5g 5g 5g 5g 5g 5g 5g Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 III/3 III/3 III/3 1 1 1 Coil Data Voltage Tolerance Pickup (x Uc) 1 AC operated 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 0.8–1.1 DC operated 0.8–1.1 0.7–1.2 0.7–1.2 0.7–1.2 0.7–1.2 0.7–1.2 0.7–1.2 0.7–1.2 1 1 Dropout (x Uc) AC operated 0.4–0.6 0.4–0.6 0.4–0.6 0.4–0.6 0.4–0.6 0.4–0.6 0.4–0.6 0.4–0.6 DC operated 0.2–0.6 0.2–0.6 0.2–0.6 0.2–0.6 0.2–0.6 0.2–0.6 0.2–0.6 0.2–0.6 1 Power Consumption of the Coil at Cold State and 1.0 x Uc AC operated 50/50Hz 1 Pickup VA 24 50 50 150 150 180 180 180 Pickup W 19 40 40 95 95 150 150 150 Sealing VA 4 8 8 16 16 3.1 3.1 3.1 Sealing W 1.2 2.4 2.4 4 4 2.1 2.1 2.1 1 Pickup W 4.5 12 12 24 24 149 149 149 1 Sealing W 4.5 0.5 0.5 0.5 0.5 2.1 2.1 2.1 100 100 100 100 100 100 100 100 1 DC operated Duty factor (%DF) 1 Switching Time at 100% Uc (Approximate Values) 1 Main contact AC operated 1 Closing delay (ms) 15 to 21 6 to 22 6 to 22 12 to 18 12 to 18 28 to 33 28 to 33 28 to 33 Opening delay (ms) 9 to 18 8 to 14 8 to 14 8 to 13 8 to 13 35 to 41 35 to 41 35 to 41 1 31 47 47 54 54 35 35 35 1 DC operated Closing delay (ms) Opening delay (ms) Arcing time (ms) 12 30 30 24 24 30 30 30 10 10 10 10 10 15 15 15 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-95 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Auxiliary Contacts XTCE007B_– XTCE032C XTCEXFAC_ XTCEXFATC_ XTCEXFCC_ XTCEXSCC_ XTCEXFAG_ XTCEXSBLN_ XTCEXSBN_ XTCEXSBNC_ XTCEXSCN_ XTCEXSCNC_ Interlocked opposing contacts with an auxiliary contact module (to IEC 60947-5 -1 Annex L) — Yes Yes Yes Yes Break contact (not late-break contact) suitable as a mirror contact (to IEC/EN 60947-4 -1 Annex F) XTCE007B_– XTCE032C XTCE007B_–XTCE032C XTCE007B_–XTCE032C XTCE040D_–XTCE065D_ XTCE040D_–XTCE065D_ XTCE185L_–XTCEC10N_ Rated impulse withstand voltage, (Uimp) Vac 6000 6000 6000 6000 Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 Rated insulation voltage, (Ui) Vac 690 690 690 690 690 Rated operational voltage, (Ue) Vac 500 500 500 500 500 Between coil and auxiliary contacts 400 400 400 440 440 Between the auxiliary contacts 400 400 400 440 440 230V 6A 6A 6A 6A 6A 380/415V 4A 3A 4A 4A 4A 500V 1.5A — 1.5A 1.5A 1.5A 1 1 1 1 1 1 1 1 1 1 1 Description 6000 Safe isolation to VDE 0106 Part 101 and Part 101(A) in Vac Rated operational current, le AC-15 DC-3 L/R <5 ms 1 1 24V 10A 10A 10A 10A 10A 60V 6A 6A 6A 6A 6A 1 110V 3A 3A 3A 3A 3A 220V 1A 1A 1A 1A 1A 1 Conventional thermal current, Ith 16A 16A 16A 3 10A 10A 1 Control circuit reliability (at Ue = 24 Vdc, Umin = 17 V, Imin = 5.4 mA) <10-8, <1 failure at 100 million operations <10-8, <1 failure at 100 million operations <10-8, <1 failure at 100 million operations <10-8, <1 failure at 100 million operations <10-8, <1 failure at 100 million operations Component lifespan, operations x 106 at Ue = 230V, AC-15, 3A 1.3 1.3 1.3 1.3 1.3 10A 10A 10A 16A 16A 1 1 1 1 Short-circuit rating without welding 2 Maximum fuse, gG/gL Notes 1 Making and breaking conditions to DC-13, time L/R contact as stated. 2 See fuses overlay for time/current characteristic (on request). 3 Conventional thermal current (I ) of XTCEXSCC_ is 10A. th 1 1 1 1 1 1 1 1 1 1 V5-T1-96 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Parallel Link Description 1 XTCEXPLKB XTECXPLKC XTCEXPLKD XTCEXPLKG XTCEXPLK185 Solid (mm2) 1–16 16 16 — — Flexible with ferrule (mm2) 1 x (0.5–25) 2 x (0.5–16) 1 x (16–35) 1 x (16–120) — — 1 Stranded (mm2) 1 x (0.5–25) 2 x (0.5–16) 1 x (16–50) 1 x (16–120) 1 x (35–300) 2 x (35–120) — 1 Flat conductor—number of segments x width x thickness (mm) 6 x 9 x 0.8 — — 2 x (11 x 21 x 1) 1 x (6 x 16 x 0.8) 2 x (20 x 32 x 0.5) 2 x (11 x 21 x 1) 4 4 14 — — Pozidriv screwdriver Size 2 Size 2 — — — Hexagon socket head spanner—SW (mm) — — 5 6 — 1 Three-pole (Ith) A 50 100 180 400 — 1 Four-pole (Ith) A 60 — — — — 1 Terminal capacity Tightening torque (Nm) 1 1 Tools Conventional thermal current 1 1 Cable Terminal Block, Flat Cable Terminal Description 1 XTCEXTLA400 XTCEXPLK185 XTCEXTFB650 XTCEXTFB820 Stranded (mm2) 1 x (120–300) 2 x (70–240) — — — 1 Stranded (AWG) 1 x (250–600 kcmil) 2 x (2/0–500 kcmil) — — — 1 Flat conductor—number of segments x width x thickness (mm) — 1 x (6 x 16 x 0.8) 2 x (20 x 32 x 0.5) 2 x (11 x 21 x 1) 1 x (6 x 16 x 0.8) 2 x (20 x 32 x 0.5) 2 x (11 x 21 x 1) 1 x (6 x 16 x 0.8) 2 x (10 x 40 x 1) 2 x (20 x 40 x 0.5) 1 1 Terminal capacity 1 1 AC Ratings—AC-1 Operation Description XTCE007B XTCE009B XTCE012B XTCE015B XTCE018C XTCE025C XTCE032C at 40°C (Ith) 22A 22A 22A 22A 40A 45A 45A at 50°C (Ith) 21A 21A 21A 21A 38A 43A 43A at 55°C (Ith) 21A 21A 21A 21A 37A 42A 42A at 60°C (Ith) 20A 20A 20A 20A 35A 40A 40A Enclosed 18A 18A 18A 18A 32A 36A 36A Open 50A 50A 50A 50A 88A 100A 100A Enclosed 45A 45A 45A 45A 80A 90A 90A Conventional free air thermal current, three-pole, 50–60 Hz 1 1 Open 1 1 1 Conventional free air thermal current, single-pole (Ith) 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-97 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control AC Ratings—AC-3 Operation XTCE007B XTCE009B XTCE012B XTCE015B XTCE018C XTCE025C XTCE032C 220/230V 7 9 12 15.5 18 25 32 240V 7 9 12 15.5 18 25 32 380/400V 7 9 12 15.5 18 25 32 415V 7 9 12 15.5 18 25 32 1 440V 7 9 12 15.5 18 25 32 500V 5 7 10 12.5 18 25 32 1 660/690V 4 5 7 9 12 15 18 1000V — — — — — — — 1 1 1 1 Description Rated operational current, 50/60 Hz 1 (I e) in amperes Rated power (P) in kilowatts 1 220/230V 2.2 2.5 3.5 4 5 7.5 10 240V 2.2 3 4 4.6 5.5 8.5 11 1 380/400V 3 4 5.5 7.5 7.5 11 15 415V 4 5.5 7 8 10 14.5 19 440V 4.5 5.5 7.5 8.4 10.5 15.5 20 500V 3.5 4.5 7 7.5 12 17.5 23 660/690V 3.5 4.5 6.5 7 11 14 17 1000V — — — — — — — XTCE007B XTCE009B XTCE012B XTCE015B XTCE018C XTCE025C XTCE032C 220/230V 5 6 7 7 10 13 15 240V 5 6 7 7 10 13 15 380/400V 5 6 7 7 10 13 15 1 415V 5 6 7 7 10 13 15 440V 5 6 7 7 10 13 15 1 500V 4.5 5 6 6 1 13 1 660/690V 4 4.5 5 5 8 10 12 1 1000V — — — — — — — 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AC Ratings—AC-4 Operation Description Rated operational current, 50/60 Hz 2 (Ie) in amperes Rated power (P) in kilowatts 220/230V 1 1.5 2 2 2.5 3.5 4 240V 1.5 1.6 2.2 2.2 3 4 4.5 380/400V 2.2 2.5 3 3 4.5 6 7 415V 2.3 2.8 3.4 3.4 5 6.5 7.5 440V 2.4 3 3.6 3.6 5.5 7 8 500V 2.5 2.8 3.5 3.5 6 8 9 660/690V 2.9 3.6 4.4 4.4 6.5 8.5 10 1000V — — — — — — — Notes 1 At maximum permissible ambient temperature. 2 Example— The transformer has a nominal current of 10A with an inrush current of 18 times the nominal current. So, the contactor must have an AC-3 current of 18/6 x 10A = 30A. Using an XTCE032C (32A AC-3) contactor is recommended. 1 1 1 V5-T1-98 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control AC Ratings—AC-6A Operation Description XTCE007B XTCE009B XTCE012B XTCE015B XTCE018C XTCE025C XTCE032C 1 Transformer loads Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific 1 Calculation is Ie AC-3 = X / 6 * Ie transformer where X is the inrush current of the transformer and Ie transformer is the nominal current. 1 1 1 AC Ratings—AC-6B Operation Description XTCE007B XTCE009B XTCE012B XTCE015B XTCE018C XTCE025C XTCE032C Capacitor loads Individual compensation rated operational current Ie of three-phase capacitors in amperes 1 1 Up to 525V See Page V5-T1-63 for capacitor ratings 690V See Page V5-T1-63 for capacitor ratings 1 Maximum inrush current peak (x Ie) 30 30 30 30 30 30 30 Component lifesaving (operations) — — — — — — — Maximum operating frequency (ops/hr) — — — — — — — 1 1 1 AC Ratings—AC-1 Operation Description XTCE040D XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE115G XTCE150G XTCE170G 1 Conventional free air thermal current, three-pole, 50–60 Hz Open at 40°C (Ith) 60A 80A 98A 98A 110A 130A 160A 190A 275A 2 at 50°C (Ith) 57A 71A 88A 88A 98A 125A 142A 180A 200A at 55°C (Ith) 55A 68A 83A 83A 94A 115A 135A 170A 190A at 60°C (Ith) 50A 65A 80A 80A 90A 110A 130A 160A 185A 45A 58A 72A 72A 80A 100A 115A 144A 166A Open 125A 162A 200A 200A 225A 275A 325A 400A 460A Enclosed 112A 145A 180A 180A 200A 250A 285A 360A 415A Enclosed 1 Conventional free air thermal current, single-pole (Ith) Notes 1 Example— The transformer has a nominal current of 10A with an inrush current of 18 times the nominal current. So, the contactor must have an AC-3 current of 18/6 x 10A = 30A. Using an XTCE032C (32A AC-3) contactor is recommended. 2 For 225–275A, use 2X 70 mm2 wire. 3 At maximum permissible ambient temperature. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-99 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control AC Ratings—AC-3 Operation Description XTCE040D Rated operational current, 50/60 Hz 1 (I XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE115G XTCE150G XTCE170G e) in amperes 220/230V 40 50 65 72 80 95 115 150 170 240V 40 50 65 72 80 95 115 150 170 380/400V 40 50 65 7 80 95 115 150 170 415V 40 50 65 72 80 95 115 150 170 1 440V 40 50 65 72 80 95 115 15 170 500V 40 50 65 72 80 95 115 150 170 1 660/690 25 32 37 37 65 80 93 100 150 1000V — — — — — — — — — 1 1 Rated power (P) in kilowatts 1 220/230V 12.5 15.5 20 22 25 30 37 48 52 240V 13.5 17 22 35 27.5 34 40 52 57 1 380/400V 18.5 22 30 37 37 45 55 75 90 415V 24 30 39 41 43 57 70 91 100 440V 25 32 41 44 51 60 75 95 105 500V 28 36 47 45 58 70 85 110 120 660/690V 23 30 35 35 63 75 90 96 140 1000V — — — — — — — — — XTCE040D XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE115G XTCE150G XTCE170G 220/230V 18 21 25 25 40 50 55 65 65 240V 18 21 25 25 40 50 55 65 65 380/400V 18 21 25 25 40 50 55 65 65 1 415V 18 21 25 25 40 50 55 65 65 440V 18 21 25 25 40 50 55 65 65 1 500V 18 21 25 25 40 50 55 65 65 660/690V 14 17 20 20 40 50 45 50 50 1 1000V — — — — — — — — — 20 1 1 1 1 1 1 1 1 AC Ratings—AC-4 Operation Description Rated operational current, 50/60 Hz 1 (Ie) in amperes Rated power (P) in kilowatts 220/230V 5 6 7 7 12 16 17 20 1 240V 5.5 6.5 7.5 7.5 13 17 19 22 22 380/400V 9 10 12 12 20 26 28 33 33 1 415V 9.5 11 13 13 24 30 33 39 39 440V 10 12 14 14 25 32 35 41 41 500V 11 13 16 16 29 36 40 47 47 660/690V 12 14 17 17 26 35 43 48 48 1000V — — — — — — — — — 1 1 1 Note 1 At maximum permissible ambient temperature. 1 1 1 1 1 V5-T1-100 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control AC Ratings—AC6-A Operation Description XTCE040D XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE115G XTCE150G XTCE170G Transformer loads Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Calculation is Ie AC-3 = X / 6 * Ie transformer where X is the inrush current of the transformer and Ie transformer is the nominal current. 1 1 1 1 1 AC Ratings—AC6-B Operation Description XTCE040D XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE115G XTCE150G XTCE170G 1 Capacitor loads Individual compensation rated operational current Ie of three-phase capacitors in amperes Up to 525V See Page V5-T1-63 for capacitor ratings 690V See Page V5-T1-63 for capacitor ratings Maximum inrush current peak (x Ie) 30 30 30 30 30 30 1 30 30 30 Component lifesaving (operations) — — — — — — — — — Maximum operating frequency (ops/hr) — — — — — — — — — XTCE185H XTCE225L XTCE250L XTCE300L XTCE400M XTCE500M XTCE570M XTCE580N Conventional free air thermal current, three-pole, 50–60 Hz at 40°C (Ith) 337 356 429 490 612 857 857 980 at 50°C (Ith) 301 310 383 438 548 767 767 876 at 55°C (Ith) 287 295 366 418 522 731 731 836 at 60°C (Ith) 275 285 350 400 500 700 700 800 245 275 875 315 1250 1750 1750 2000 Conventional free air thermal current, single-pole (Ith) 1 1 1 1 AC Ratings—AC-1 Operation Description 1 1 1 1 Note 1 Example—The transformer has a nominal current of 10A with an inrush current of 18 times the nominal current. So, the contactor must have an AC-3 current of 18/6 x 10A = 30A. Using an XTCE032C (32A AC-3) contactor is recommended. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-101 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control AC Ratings—AC-3 Operation XTCE185H XTCE225L XTCE250L XTCE300L XTCE400M XTCE500M XTCE570M XTCE580N 220/230V 185 225 250 300 400 500 580 580 240V 185 225 250 300 400 500 580 580 380/400V 185 225 250 300 400 500 580 580 415V 185 225 250 300 400 500 580 580 1 440V 185 225 250 300 400 500 580 580 500V 185 225 250 300 400 500 580 580 1 660/690V 150 160 250 210 400 500 580 580 1000V 76 76 76 95 95 95 95 435 220/230V 55 70 75 90 125 155 185 185 240V 62 75 85 100 132 170 200 200 380/400V 90 110 132 160 200 250 315 315 415V 110 132 148 180 240 300 348 348 1 440V 115 138 157 185 255 345 370 370 500V 132 160 180 215 290 360 420 420 1 660/690V 140 150 240 195 344 344 344 560 1000V 108 108 108 132 132 132 132 600 XTCE185H XTCE225L XTCE250L XTCE300L XTCE400M XTCE500M XTCE570M XTCE580N 1 1 1 1 1 1 1 1 1 Description Rated operational current, 50/60 Hz 1 (I e) in amperes Rated power (P) in kilowatts AC Ratings—AC-4 Operation Description Rated operational current, 50/60 Hz 1 (Ie) in amperes 1 220/230V 136 164 200 200 296 360 360 456 240V 136 164 200 200 296 360 360 456 1 380/400V 136 164 200 200 296 360 360 456 415V 136 164 200 200 296 360 360 456 1 440V 136 164 200 200 296 360 360 456 500V 136 164 200 200 296 360 360 456 660/690V 110 120 200 200 296 360 360 456 1000V 55 55 76 76 95 95 95 348 1 1 Rated power (P) in kilowatts 1 220/230V 41 51 62 75 92 112 112 143 240V 45 54 68 82 101 122 122 156 1 380/400V 75 90 110 132 160 200 200 250 415V 80 96 117 142 176 216 216 274 440V 85 102 125 150 186 229 229 290 1 500V 96 116 143 172 214 260 260 330 660/690V 102 110 189 160 283 344 344 440 1 1000V 77 77 108 109 132 132 132 509 1 1 Note 1 At maximum permissible ambient temperature. 1 1 1 1 1 V5-T1-102 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control AC Ratings—AC-1 Operation Description XTCE650N XTCE750N XTCE820N XTCEC10N XTCEC14P XTCEC16R XTCEC20R 1 Conventional free air thermal current, three-pole, 50–60 Hz at 40°C (Ith) 1041 1102 1225 1225 1714 1 2200 2450 1 at 50°C (Ith) 931 986 1095 1095 1533 1 1970 2190 1 at 55°C (Ith) 888 940 1044 1044 1462 1 1800 2089 1 at 60°C (Ith) 850 900 1000 1000 1400 1 1800 2000 1 2125 2250 2500 2500 3500 4500 5000 Conventional free air thermal current, single-pole (Ith) 1 1 1 1 1 AC Ratings—AC-3 Operation Description XTCE650N XTCE750N XTCE820N XTCEC10N XTCEC14P XTCEC16R XTCEC20R 220/230V 650 750 820 1000 — 1600 — 240V 650 750 820 1000 — 1600 — 1 1 Rated operational current, 50/60 Hz 2 (Ie) in amperes 1 1 380/400V 650 750 820 1000 — 1600 — 415V 650 750 820 1000 — 1600 — 440V 650 750 820 1000 — 1600 — 500V 650 750 820 1000 — 1600 — 660/690V 650 750 820 1000 — 1600 — 1000V 435 580 580 700 — — — 1 220/230V 205 240 260 315 — 500 — 240V 225 260 285 340 — 550 — 1 1 1 Rated power (P) in kilowatts 380/400V 355 400 450 560 — 900 — 415V 390 455 500 610 — 930 — 440V 420 480 525 650 — 1000 — 500V 470 550 600 730 — 1180 — 660/690V 630 720 750 1000 — 1600 — 1000V 600 800 800 1000 — — — 1 1 1 1 Notes 1 Up to 690V. 2 At maximum permissible ambient temperature. 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-103 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control AC Ratings—AC-4 Operation XTCE650N XTCE750N XTCE820N XTCEC10N XTCEC14P XTCEC16R XTCEC20R 220/230V 512 576 656 800 — 1280 — 240V 512 576 656 800 — 1280 — 380/400V 512 576 656 800 — 1280 — 415V 512 576 656 800 — 1280 — 1 440V 512 576 656 800 — 1280 — 500V 512 576 656 800 — 1280 — 1 660/690V 512 576 656 800 — 1280 — 1000V 348 464 464 700 — — — — 1 1 1 1 Description Rated operational current, 50/60 Hz 1 (I e) in amperes Rated power (P) in kilowatts 1 220/230V 161 181 209 260 — 30 240V 176 200 228 280 — 450 — 1 380/400V 280 315 355 450 — 750 — 415V 307 346 394 490 — 770 — 440V 32 367 41 520 — 830 — 500V 370 417 474 590 — 940 — 1 1 1 1 1 660/690V 494 556 633 780 — 1300 — 1000V 509 678 678 1000 — — — AC Ratings—AC-6A Operation Description Transformer loads 1 1 1 1 XTCE650N XTCE750N XTCE820N XTCEC10N XTCEC14P XTCEC16R XTCEC20R Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Values are application specific Calculation is Ie AC-3 = X / 6 * Ie transformer where X is the inrush current of the transformer and Ie transformer is the nominal current. 2 Notes 1 At maximum permissible ambient temperature. 2 Example—The transformer has a nominal current of 10A with an inrush current of 18 times the nominal current. So, the contactor must have an AC-3 current of 18/6 x 10A = 30A. Using an XTCE032C (32A AC-3) contactor is recommended. 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-104 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control AC Ratings—AC-6B Operation Description XTCE650N XTCE750N XTCE820N XTCEC10N XTCEC14P XTCEC16R XTCEC20R 1 Capacitor loads Individual compensation rated operational current Ie of three-phase capacitors in amperes Up to 525V 463 463 463 463 — — — 690V 265 265 265 265 — — — 30 30 30 30 — — — Maximum inrush current peak (x Ie) Component lifesaving (operations) 100,000 100,000 100,000 100,000 — — — Maximum operating frequency (ops/hr) 200 200 200 200 — — — 1 1 1 1 1 AC Ratings—Four-Pole—AC-1 Operation Description 1 XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF125G XTCF160G XTCF200G at 40°C (Ith) 22 32 45 3 80 125 160 200 at 50°C (Ith) 21 30 41 60 76 116 15 188 at 60°C (Ith) 20 28 39 54 69 108 138 172 Enclosed (amps) 18 27 36 50 64 100 128 160 1 Open (amps) 60 84 117 162 207 325 415 516 1 Enclosed (amps) 54 76 105 146 186 292 373 464 Conventional free air thermal current, three-pole, 50-60 Hz Open (amps) 1 1 1 Conventional free air thermal current, single-pole 1 1 AC Ratings—Four-Pole—AC-3 Operation XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF125G XTCF160G XTCF200G 1 220/230V 12 18 25 40 50 80 95 115 1 240V 12 18 25 40 50 80 95 115 380/400V 12 18 25 40 50 80 95 115 415V 12 18 25 40 50 80 95 115 440V 12 18 25 40 50 80 95 115 500V 10 18 25 40 50 80 95 115 660/690V 7 12 15 25 32 65 80 93 220/230V 3.5 5 7.5 2.5 15.5 25 30 37 240V 4 5.5 8.5 13.5 17 27.5 33 40 380/400V 5.5 7.5 11 18.5 22 37 45 55 415V 7 10 14.5 24 30 48 57 70 Description Rated operational current, 50/60 Hz (Ie) in amperes 1 1 1 1 Rated power, (P) in kilowatts 440V 7.5 10.5 15.5 25 32 51 60 75 500V 47 12 17.5 28 36 58 70 85 660/690V 6.5 11 14 23 30 63 75 90 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-105 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Rated Operation Current {1} (Ie) in Amperes XTCE007B XTCE009B XTCE012B, XTCF020B XTCE015B XTCE018C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D 72 60V 20 20 20 20 35 40 40 50 60 110V 20 20 20 20 35 40 40 50 50 72 220V 15 15 15 15 3 4 40 45 45 65 440V 1 1.3 1.3 1.3 2.9 2.9 2.9 2.9 2.9 2.9 XTCE080F XTCE095F XTCE115G XTCE150G XTCE185H XTCE225H XTCE250L XTCE300L XTCE400M XTCE500M 60V 110 110 160 160 300 300 300 300 400 400 110V 110 110 16 160 300 300 300 300 400 400 220V 70 70 90 90 300 300 300 300 400 400 440V 4.5 4.5 4.5 4.5 11 11 11 11 11 11 XTCE580N XTCE650N XTCE750N XTCE820N XTCEC10N XTCEC14P XTCEC20R XTCEC16R 60V — — — — — — — — 110V — — — — — — — — 220V — — — — — — — — 440V — — — — — — — — XTCE009B XTCE012B XTCE015B XTCE018C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D 72 DC Ratings—DC-3 Description Rated Operation Current {1} (Ie) in Amperes XTCE007B 60V 20 20 20 20 35 35 40 50 60 110V 20 20 20 20 35 35 40 50 50 72 220V 1.5 1.5 1.5 1.5 10 10 25 25 25 35 440V 0.2 0.2 0.2 0.2 0.6 0.6 0.6 0.6 0.6 0.6 XTCE080F XTCE095F XTCE115G XTCE150G XTCE185H XTCE225H XTCE250L XTCE300L XTCE400M XTCE500M 1 1 XT IEC Power Control DC Ratings—DC-1 1 1 IEC Contactors and Starters 60V 110 110 160 160 300 300 300 300 400 400 1 110V 110 110 160 160 300 300 300 300 400 400 220V 35 35 40 40 300 300 300 300 400 400 1 440V 1 1 1 1 — — — — — — XTCE580N XTCE650N XTCE750N XTCE820N XTCEC10N XTCEC14P XTCEC20R XTCEC16R 1 1 1 60V — — — — — — — — 110V — — — — — — — — 220V — — — — — — — — 440V — — — — — — — — 1 1 1 1 1 1 V5-T1-106 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 DC Ratings—DC-5 1 Description Rated Operation Current {1} (Ie) in Amperes XTCE007B XTCE009B XTCE012B XTCE015B XTCE018C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D 60V 20 20 20 20 35 35 40 50 60 72 110V 20 20 20 20 35 35 40 50 50 72 220V 1.5 1.5 1.5 1.5 10 10 25 25 25 35 440V 0.2 0.2 0.2 0.2 0.6 0.6 0.6 0.6 0.6 0.6 1 XTCE080F XTCE095F XTCE115G XTCE150G XTCE185H XTCE225H XTCE250L XTCE300L XTCE400M XTCE500M 60V 110 110 160 160 300 300 300 300 400 400 1 110V 110 110 160 160 300 300 300 300 400 400 220V 35 35 40 40 300 300 300 300 400 400 440V 1 1 1 1 — — — — — — XTCE580N XTCE650N XTCE750N XTCE820N XTCEC10N XTCEC14P XTCEC20R 60V — — — — — — — 110V — — — — — — — 220V — — — — — — — 440V — — — — — — — 1 1 1 1 1 1 1 1 1 1 DC Ratings—Four-Pole—DC-1 Operation 1 Description Rated Operation Current {1} (Ie) in Amperes XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF125G XTCF160G XTCF200G 60V 22 32 45 63 80 125 160 200 110V 22 32 45 6 80 125 160 200 220V 6 32 45 63 80 125 160 200 440V 1.3 3 3 5 5 100 125 150 1 1 1 1 DC Ratings—Four-Pole—DC-3 Operation 1 Description Rated Operation Current {1} (Ie) in Amperes XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF125G XTCF160G XTCF200G 60V 20 32 45 63 80 125 160 200 110V 20 32 45 63 80 125 160 200 220V 1.5 32 45 63 80 125 160 200 440V 0.2 6 6 8 8 75 95 115 1 1 1 1 1 DC Ratings—Four-Pole—DC-5 Operation 1 Description Rated Operation Current {1} (Ie) in Amperes XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF125G XTCF160G XTCF200G 60V 20 32 45 63 80 125 160 200 110V 20 25 32 508 80 125 160 200 220V 1.5 15 22 38 70 100 125 150 440V 0.2 4 4 8 8 60 75 90 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-107 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Current Heat Loss (Three-Pole) in Watts Description XTCE007B 1 1 1 1 1 1 1 1 1 1 XTCE015B XTCE018C XTCE025C XTCE032C XTCE040D at Ith 3 3 3 3 7.3 9.6 12.1 11.3 at Ie to AC-3/400V 0.37 0.6 1.1 1.8 1.9 3.8 6.1 7.2 2.5 2.5 2.5 2.5 2 2 2 1.5 XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE115G XTCE150G XTCE170G at Ith 19 28.8 28.8 12.2 18.2 20.3 30.7 41.1 at Ie to AC-3/400V 11.3 19 23 9.6 13.5 15.9 27.0 34.7 1.5 1.5 1.5 0.5 0.5 0.4 0.4 0.4 XTCE185H XTCE225H XTCE250L XTCE300L XTCE400M XTCE500M XTCE580N XTCE650N at Ith 34 45 55 37 58 113 61 69 at Ie to AC-3/400V 16 23 28 21 37 58 32 41 — — — — — — — — XTCE750N XTCE820N XTCEC10N XTCEC14P XTCEC20R XTCEC16R XTCF160G XTCF200G Impedance per pole, megohms Current heat loss (three-pole) in watts Impedance per pole, megohms Current heat loss (three-pole) in watts Impedance per pole, megohms 1 1 XTCE012B, XTCF020B Current heat loss (three-pole) in watts 1 1 XTCE009B Current heat loss (three-pole) in watts at Ith 78 96 96 188 192 155 at Ie to AC-3/400V 54 65 96 — — 123 — — — — — — XTCF032C XTCF045C XTCF063D XTCF080D XTCF125G Impedance per pole, megohms Current Heat Loss (Four-Pole) in Watts Description XTCF020B Current heat loss (four-pole) in watts at Ith Impedance per pole, megohms 4.7 8.2 12 16 23 29 46 60 2.5 2 1.5 1 0.7 0.6 0.6 0.5 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-108 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Wiring Diagrams 1 7–150A XTCR Reversing Contactors Control Circuit—7–32A Control Circuit—40–170A 21 22 0 0 II 1 1 21 22 22 21 22 21 14 13 I 14 13 14 14 K2M K1M 13 13 22 K2M K1M 22 21 21 A1 A1 K1M K2M A2 A2 (-)N 22 21 21 22 13 14 I 14 13 54 54 K1M K2M 53 53 22 22 K2M 21 K1M 21 A1 A1 K1M K2M A2 A2 II Power Circuit—7–150A with Mechanical Interlock 80– 150A on Mounting Plate 1 3 5 K1M 1 13 5 1 2 4 6 K2M 2 4 6 M1 1 UV W M 3 1 1 Star-Delta (Wye-Delta) Starters XTCC Contactors for Three-Phase Capacitors Power Circuit—12–385A AC-3 Power Circuit—11–85 kVar L1 L2 L3 1 1 L1 L2 L3 1 F1 B 1 x ln 135 2 4 6 K5M K1M 0.58 x ln 135 2 4 6 K3M A 0.58 x ln 13 5 246 C 21 0 22 S11 K1M 13 14 54 54 54 K1M 53 53 53 K3M K5M A1 K1M (–)N A2 K1T N 17 K1 18 K1 17 28 22 22 K5M 21 K3M 21 A1 A1 A1 K5M K3M A2 A2 A2 Y Control Circuit—70–1700A AC-3 21 0 22 S11 I 13 14 K1M 13 14 44 14 14 K1M 43 13 13 K3M K5M A1 K1M (–)N A2 N K1T 1 A2 2 4 6 1 C1 1 R11 1 R11 Control Circuit—12–55A AC-3 13 14 1 3 5 1 U1 V2 V1 M1 W2 W1 3~ U2 M1 I A1 17 K1 18 K1 17 28 R11 In the case of group compensation, multi-stage capacitor banks are connected to the mains, as required. In the process, transient currents of up to 180 x Ie can flow between the capacitors. The capacitors are pre-charged via the earlymake auxiliary contacts and the fitted wire resistors, thereby reducing the inrush current. The main contacts then close after a time lag and carry the uninterrupted current. The contactors for capacitors are weld-resistant with inrush current peaks up to 180 x 1 Ie due to their special contacts. For switching reactive-power compensation equipment with chokes, observe design notes. For switching of power factor connection with reactors, please observe engineering notes, Page V5-T1-64. Use of the contactors XTCE without series resistor for centralized power factor correction— when using contactors for group compensation, a minimum inductance of approximately 6 μH per capacitor must be available to limit the high inrush current peaks. This corresponds to an air-cored coil with 5 windings and a coil diameter of approximately 140 mm diameter. The conductor cross-section must be selected according to the rated current per phase. 1 1 1 1 1 1 1 1 1 1 1 1 22 22 K5M 21 K3M 21 1 A1 A1 A1 K3M K5M A2 A2 A2 1 Y Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-109 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Contactor Contact Travel Diagrams Frame B XTCE 7–15A, XTC—AC XTCE 7–9A—DC NO contact NO contact NC contact 1 XTCEXSAC11 1 NO contact 1 NC contact 0 3.3 0 4.5 4.5 1.0 NC contact XTCE 12–15A, XTCF—DC 0 0 NO contact 2.1 2.9 NC contact 2.9 0.7 XTCEXSAC11 0 0 3.2 4.5 4.5 1.6 NO contact NC contact 0 0 3.3 4.4 4.4 1.0 XTCEXSAC11 0 0 NO contact 2.3 2.9 NC contact 2.9 0.7 0 0 3.2 4.4 4.4 1.6 1 1 1 1 1 1 1 XTCEXF...LC_ NO contact NC contact XTCEXF...LC_ 0 2.0 0 2.8 4.5 0 1.1 NO contact 2.9 NC contact 2.9 1.9 0 0 Frame D Frames F and G XTCE 40–72A XTCE 80–170A NO contact 0 Auxiliary NC 4 6.0 NO contact XTCEXF...G_ NC contact XTCEXSAC11, XTCEXF...C_ NC contact 0 3.2 XTCEXF...LC_ 0 2.0 11 0 0 9.2 11 0 NO contact 5.7 7.5 NC contact 7.5 3.9 7.4 11 0 7.3 11 XTCEXF...LG_ 0 0 NO contact 7.5 3.8 NC contact 5.4 7.5 XTCEXS...N_ 0 0 2.8 0 8.9 11 0 8.95 11 6 XTCEXS...N_ 6 NO contact 1 8 6 1.6 NC contact 1 0 XTCEXF...G_ XTCEXF...LG_ 0 NO contact NC contact 4.4 2.8 6 1 NO contact NO contact 5.1 7.5 4.4 3.2 NO contact 1 0 2.0 1.8 Auxiliary NO NO contact 1 NC contact 0 XTCE 15–32A 1 1 NO contact Frame C 1 1 4.5 XTCEXF...LC_ NC contact 0 0 NO contact 5.45 7.5 3.6 NC contact 7.5 0 7.1 11 1 XTCEXSBLN11 1 NO contact 1 NC contact 1 1 XTCEXSBLN11 0 0 4.1 NO contact 7.5 NC contact 4.95 7.5 Note: The diagrams indicate the closing and travel of the contacts of the contactors and auxiliary contacts at no-load. Tolerances are not taken into consideration. 1 1 V5-T1-110 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 0 0 7.6 11 8.45 11 XT IEC Power Control Electrical Life Curves 1 Normal Switching Duty 170 150 115 95 80 65 50 40 32 7.5 5.5 4 3 kW AC-3/400V XTCE170G XTCE150G XTCE115G XTCE095F XTCE080F XTCE065D XTCE050D XTCE040D XTCE032C 25 XTCE025C 18 XTCE015B XTCE018C 12 XTCE012B 9 7 XTCE009B, XTMC9A XTCE007B 5 4 XTMC9A 3 XTMC9A 2 0.01 0.02 0.04 0.06 0.1 0.2 0.4 0.6 1 2 4 6 10 Component Lifespan (millions of operations) 900 A 1600 XTCEC16R 560 1000 XTCEC10N 450 400 355 315 250 200 160 132 110 90 75 55 45 37 30 Rated Operational Current Ie 50 – 60 Hz A 90 75 55 45 37 30 22 18.5 15 11 1 XTCE185H–XTCEC16R Rated Output of Three-phase Motors 50 – 60 Hz kW Rated Operational Current Ie 50 – 60 Hz Rated Output of Three-phase Motors 50 – 60 Hz XTCE007B–XTCE170G 820 750 AC-3/400 V 1 650 XTCE650N 580 XTCE580N 1 500 XTCE500M 400 XTCE400M 300 XTCE300L 250 225 XTCE250L XTCE225H 185 XTCE185H 1 1 145 104 1 85 72 1 58 22 43 18.5 36 15 30 11 7.5 23 16 1 1 0.04 0.06 0.1 0.2 0.4 0.6 1 2 3 4 5 6 8 10 Component Lifespan (millions of operations) 1 5.5 4 3.5 2.5 AC-4/400V A 100 90 80 66 XTCE150G, XTCE170G XTCE115G XTCE095F XTCE080F 40 XTCE065D XTCE050D 35 32 XTCE040D 20 XTCE032C XTCE025C 17 13 XTCE012B, 9 XTCE015B XTCE009B 8.3 6.5 XTCE007B 5 4 3 XTMC9A 2 0.01 0.02 0.04 0.06 0.1 0.2 0.4 0.6 1 2 4 6 Component Lifespan (millions of operations) 10 A 750 1280 XTCEC16R 450 355 800 656 XTCEC10N XTCE820N 576 512 456 360 296 XTCE750N XTCE650N XTCE580N XTCE500M XTCE400M 240 200 164 140 XTCE300L XTCE250L XTCE225H XTCE185H 315 280 250 200 160 132 110 90 75 55 45 37 30 22 18.5 15 11 7.5 1 AC-4/400 V kW Rated Operational Current I e 50 – 60 Hz 9 7. 5 XTCE185H–XTCEC16R Rated Output of Three-phase Motors 50 – 60 Hz 19 17 15 Rated Operational Current I e 50 – 60 Hz XTCE007B–XTCE170G 52 47 41 33 1 1 Extreme Switching Duty kW 1 1 XTCE820N XTCE750N 0.01 0.02 Rated Output of Three-phase Motors 50 – 60 Hz Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters 1 1 1 1 104 85 72 58 1 43 36 30 1 23 1 16 5.5 12 4 8.8 3 6.5 2.2 5 1.5 3.5 1 1 0.01 0.02 0.03 0.04 0.06 0.1 0.2 0.3 0.4 0.6 1 2 3 4 5 6 8 10 1 1 Component Lifespan (millions of operations) 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-111 1 1 1 XT IEC Power Control Three-Pole—XTCE007B–XTCEC20R 2000 1800 XTCEC20R XTCEC16R 1400 XTCEC14P XTCE820N, XTCEC10N XTCE650N XTCE750N XTCE580N XTCE500M 1000 900 850 800 700 1 1 1 Four-Pole—XTCF020B–XTCF200G AC-1/400 V AC-1/400 V XTCE400M XTCE300L XTCE250L XTCE225H XTCE185H 200 XTCF200G 500 400 350 300 275 160 XTCF160G 125 XTCF125G 80 XTCF080D 63 XTCF063D 45 XTCF045C 160 XTCE150G, XTCE170G 130 110 90 80 65 XTCE115G XTCE095F XTCE080F XTCE065D XTCE050D 50 40 35 XTCE040D XTCE025C, XTCE032C XTCE018C 20 XTMC9A Breaking Current A 1 IEC Contactors and Starters Switching Duty for Non-Motor Loads Breaking Current A 1 XTC E00 1 10 1 5 4 7B, XTC E00 9B, XTC E01 2B, 7 XTC E01 5B 32 XTCF032C 22 XTCF020B 3 1 2 0.1 0.2 1 0.4 0.6 1 2 4 6 10 Component Lifespan (millions of operations) 1 0.1 0.2 0.5 0.3 0.7 1 2 3 5 7 10 Component Lifespan (millions of operations) 1 1 1 Operating characteristics: Non-inductive and slightly inductive loads Electrical characteristics: Switch on: 1 x Rated current Switch off: 1 x Rated current Utilization category: 100% AC-1 Typical applications: Electrical heating 1 Short-Time Loading Three-Pole—XTCE007B–XTCEC20R 1 1 1 600 XTCE065D 500 450 400 350 XTCE050D XTCE040D 300 XTCE025C 1 1 150 1 1 XTCE032C A XTCE018C AC-1/400 V 19000 XTCEC16R 10000 XTCE820N XTCE750N 8000 XTCE650N XTCE580N 6000 XTCE500M 5000 4000 200 XTCEC10N, XTCEC14P XTC EC2 0R XTCE400M XTCE300L 120 3000 XTCE250L XTCE012B, XTCE015B 2500 70 2000 XTCE185H, XTCE225H 1800 XTCE115G, 1500 XTCE150G, XTCE170G 50 1100 XTCE080F, XTCE095F 1000 100 1 AC-1/400 V A 700 250 1 Three-Pole—XTCE080F–XTCEC16R Short-time Current 1 Short-time Current Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 90 XTCE007B, XTCE009B 40 700 30 500 400 20 15 300 1 2 1 3 5 7 10 20 30 Duration of load 50 70 100 1 min 200 300 3 min 5 min 500 700 900 Seconds 200 10 min 15 min 2 3 5 7 10 20 30 Duration of load 1 1 V5-T1-112 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 50 70 100 200 300 1 min 3 min 5 min 500 700 900 10 min 15 min Seconds Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Maximum Operating Frequency—Related to Rating and Utilization Category (400V) 7 to 150 hp 185 to 820 hp Ops./h Ops./h 6000 1 1 4000 4000 a 3000 b 2000 c 1500 a b c 1 d 1 d 2000 1 1000 800 600 e 1000 500 800 400 f 300 600 1 e 1 200 400 1 g 150 1 100 200 1 50 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 50 40 60 70 80 90 100 % PN [kW/hp] 100 % 1 PN [kW/hp] 1 Utilization Category 1 Utilization Category 1 1 Characteristic Curve Above Characteristic Curve Above Type AC-1 AC-3 AC-2, AC-4 Type AC-1 AC-3 AC-2, AC-4 XTCE007B–XTCE015B 3 1 5 XTCE185H 2 1 6 XTCE018C–XTCE032C 3 2 5 XTCE225H 2 1 6 XTCE040D–XTCE065D 3 2 5 XTCE250L 2 1 6 XTCE080F–XTCE150G 3 4 5 XTCE300L 3 2 7 XTCE400M 3 2 7 XTCE500M 3 2 7 XTCE580N 3 4 5 XTCE650N 3 4 5 XTCE750N 3 4 5 XTCE820N 3 4 5 1 1 1 1 1 1 1 Note 1 P = max. motor rating (kW/hp) of the relevant contactor. N ops./h = max. number of operations per hour. 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-113 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Dimensions Approximate Dimensions in mm [in] 1 XTCE Contactors (Three-Pole) 1 Frame B, XTCE007B and XTCE015B Contactors with Screw Terminals (7–15A) XTCF020B 1 36 [1.42] 1 4 x M4 Dia. 1 68 [2.68] 18 [.71] 1 60 [2.36] 45 [1.77] 1 1 1 8.7 [.34] Typ. 3.2 [.13] 6.5 [.26] 5.1 [.20] 75 [2.95] 45 [1.77] 1 1 C Auxiliary Type C XTCEXFAC_ 117 [4.61] XTCEXFCC_ 117 [4.61] 35 [1.38] XTCEXFATC_ 125 [4.92] Frame B, XTCEC007B–XTCEC012B Contactors with Spring Cage Terminals (7–12A) 1 1 1 26.4 [1.04] 1 68 [2.68] 4 x M4 Dia. 52.3 [2.06] 60 [2.36] 1 1 1.8 [.07] 1.8 [.07] 1 1 8.7 [.34] Typ. 3.2 [.13] 6.5 [.26] 35 [1.38] 75 [2.95] 5.1 [.20] 125.2 [4.93] 45 [1.77] 1 1 1 1 1 1 1 1 1 1 V5-T1-114 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] 1 Frame C, XTCE018C–XTCE032C Contactors (18–32A) 1 1 38 [1.50] 1 71 [2.80] 60.4 [2.38] 2 x M4 Dia. 85 [3.46] 1 1 75 [2.95] 1 1 4.5 [.17] 4.8 [.19] 17.7 [.70] 6.4 [.25] 11.6 [.46] 4.5 [.17] 1 6.5 [.26] 10.6 [.42] 97.4 [3.83] 35 [1.38] 138.7 [5.46] 11.6 [.46] 45 [1.77] 1 1 Note: Sideways distance to grounded parts: 6 mm [.39 in] 1 Frame D, XTCE040D–XTCE072D Contactors (72A) 1 1 4 x M4 Dia. 1 1 104 [4.09] 57 [2.24] 86.4 [3.40] 1 105 [4.13] 1 1 1 34.4 [1.35] 55 [2.17] 1 45 [1.77] 4.7 [.19] 1 6.9 [.27] 113.8 [4.48] 132.1 [5.20] 146.8 [5.78] 1 Note: Sideways distance to grounded parts: 6 mm [.39 in] 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-115 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] Frames F–G, XTCE080F–XTCE170G Contactors (80–170A) 1 4 x M6 Dia. 1 156 [6.14] 1 156 [6.14] 1 170 [6.69] 1 57 [2.24] 76.5 [3.01] Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 90 [3.54] 1 1 1 70 [2.79] 82.5 [3.25] 85.5 [3.37] 142 [5.59] 111 [4.37] Note: Sideways distance to grounded parts: 10 mm [.39 in] 160 [6.30] Frames H–M, XTCE185H–XTCE570M Contactors (185–580A) 1 W1 W 11 [.43] Dia. 1 M6 Dia. 1 1 1 H2 H3 H1 H 1 1 W3 1 1 D2 8 [.31] D 1 1 W2 D1 W4 W W1 W2 W3 W4 H H1 H2 H3 D D1 D2 Frame H 140 [5.51] 160 [6.30] 120 [4.72] 20 [.79] 41 [1.61] 180 [7.09] 165 [6.50] 190 [7.48] 160 [6.30] 158 [6.22] 4 [.16] 83 [3.27] Frame L 140 [5.51] 160 [6.30] 120 [4.72] 20 [.79] 48 [1.89] 180 [7.09] 164 [6.46] 189 [7.44] 160 [6.30] 208 [8.19] 5 [.20] 140 [5.51] Frame M 160 [6.30] 180 [7.09] 130 [5.12] 25 [.98] 48 [1.89] 200 [7.87] 184 [7.24] 209 [8.23] 180 [7.09] 216 [8.50] 6 [.24] 140 [5.51] 160 [6.30] 180 [7.09] 130 [5.12] 38 [1.50] 57 [2.24] 200 [7.87] 189 [7.44] 219 [8.62] 180 [7.09] 216 [8.50] 6 [.24] 140 [5.51] 1 1 1 1 1 V5-T1-116 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] 1 Frame N, XTCE580N–XTCEC10N Contactors (580–1000A) 1 A Dia. 1 M6 Dia. 1 1 232 [9.13] 215 [8.46] 256 H [10.08] 1 1 1 165 [6.50] 1 80 [3.15] 250 [9.84] D1 1 232 [9.13] 1 W 140 [5.51] 270 [10.63] W H D1 A (Dia.) XTCE580N 45 [1.77] 296 [11.65] 6 [.24] 13.5 [.53] XTCE650N 45 [1.77] 296 [11.65] 6 [.24] 13.5 [.53] XTCE750N 45 [1.77] 296 [11.65] 6 [.24] 13.5 [.53] XTCE820N 45 [1.77] 296 [11.65] 6 [.24] 13.5 [.53] XTCEC10N 45 [1.77] 296 [11.65] 10 [.40] 13.5 [.53] 1 1 1 1 1 Frame P, XTCEC14P Contactor (1400A, AC-1) 1 M6 Dia. 1 1 210 342 [8.27] [13.46] 232 256 [9.13] [10.08] 1 215 [8.46] 1 308 [12.13] 1 165 [6.50] 60 [2.36] 100 [3.94] 14 [.55] Dia. 100 [3.94] 130 [5.12] 1 10 [.39] 1 232 [9.13] 1 260 [10.24] 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-117 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] Frame R, XTCEC16R, XTCEC20R Contactors 1 1 1 210 [8.27] 392 [15.43] 300 272 [11.81] 10.71] 352 [13.86] 1 1 1 1 150 [5.91] 1 80 [3.15] 40 [1.57] 80 [3.15] 150 [5.90] 125 [4.92] 14 [.55] Dia. 1 1 172.5 [6.79] 252 [9.92] 172.5 [6.79] 515 [20.28] 1 1 M6 Dia. 1 1 270 [10.63] 1 1 1 430 [16.93] 1 1 1 1 1 1 1 1 1 1 1 V5-T1-118 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 10 [.39] Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] 1 XTCF Contactors (Four-Pole) 1 Frame B, XTCF020B Contactors 1 45.0 18.0 [1.77] [0.71] 1 2 x M4 60.0 [2.36] 1 68.0 [2.68] 36.0 [1.42] 1 3.2 [0.13] 45.0 [1.77] 1 6.5 [0.26] 35.0 [1.38] 75.0 [2.95] 1 117.0 [4.61] 1 1 Frame C, XTCF032C–XTCF045C Contactors 1 85.0 [3.35] 1 2 x M4 60.0 38.0 [2.36] [1.50] 71.0 [2.80] 1 75.0 [2.95] 1 1 58.0 [2.28] 4.5 [0.18] 6.5 [0.26] 35.0 [1.38] 1 97.4 [3.83] 1 138.0 [5.43] 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-119 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] Frame D, XTCF063D–XTCF080D Contactors 1 1 57.0 [2.24] 1 2 x M4 115.0 [4.53] 86.4 [3.40] 105.0 [4.13] 104.0 [4.09] 1 1 1 1 74.0 [2.91] 4.7 [0.19] 85.0 [3.35] 6.9 [0.27] 114.0 [4.49] 45.0 [1.77] 132.1 [5.20] 147.0 [5.79] 1 1 Frame G, XTCF125G–XTCF200G Contactors 1 1 4 x M6 170.0 [6.69] 1 57.0 [2.24] 1 156.0 [6.14] 156.0 [6.14] 1 1 1 122.0 [4.80] 1 82.5 [3.25] 85.5 [3.37] 133.0 [5.24] 1 70.0 [2.76] 142.0 [5.59] 1 175.0 [6.89] 1 160.0 [6.30] 1 1 1 1 1 1 1 1 V5-T1-120 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] 1 XTAE Starters with XTOB Overload Relay Frame B, XTAE007B–XTAE015B Starters with XTOB (7–12A) 45.3 [1.78] 35 [1.38] Mounting Holes for M4 or #8 Screws (4 Places) 117.1 [4.61] 60 [2.36] 45 [1.77] 75.8 [2.98] 1 Frame D, XTAE040D–XTAE065D Starters with XTOB (40–65A) Mounting Holes for M4 or #8 Screws (4 Places) 1 146 [5.75] 1 132.5 [5.22] 1 1 60 [2.36] 1 105 [4.13] 117.8 [4.64] 1 174 [6.85] 1 1 83.3 [3.28] 88.4 [3.48] To Reset 1 1 Frame C, XTAE018C–XTAE032C Starters with XTOB (18–32A) 45 [1.77] 35 [1.38] Mounting Holes for M4 or #8 Screws (2 Places) 98 [3.86] To Reset 93.6 [3.69] 1 1 139.8 [5.50] 97.8 [3.85] 1 1 1 75 [2.95] 1 136.4 [5.37] 1 1 1 100.2 [3.94] 105.3 [4.15] To Reset 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-121 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] Frames F–G, XTAE080F–XTAE150G Starters with XTOB (80–150A) 90 [3.54] 70 [2.76] 1 160 [6.30] 150 [5.91] 1 1 1 1 170 57 [2.24] [6.69] 156 [6.14] 1 1 1 277 [10.91] 1 1 91 [3.58] 1 74 [2.91] 1 1 1 1 7 [.276] Dia. 95 [3.74] 100 [3.94] 118 [4.65] 134 [5.28] 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-122 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] 1 XTAE Starters with C396 Overload Relay Frame B, XTAE007B–XTAE012B Starters with XTOE (0.35–20A) 117.0 [4.61] Mounting Holes for M4 or #8 Screws (4 places) 75.8 [2.98] 143.2 [5.64] 60.0 [2.36] 100.6 [3.96] 10.6 [0.42] Reset 110.4 [4.35] 140.0 [5.50] 98.0 [3.80] 222.3 [8.75] To Reset 75.0 [2.95] 117.3 [4.62] 132.4 [5.21] To Reset 140.2 [5.52] 156.0 [6.14] 10.6 [0.42] Reset 1 1 Terminal Torque: 14 Nm [124 lb-in] 21.3 [0.84] 1 1 77.0 [3.00] 18.2 [0.71] Trip/Test 10.6 [0.42] Reset 36.0 [1.42] 89.0 [3.50] 1 1 152.0 [6.00] 146.1 [5.75] 1 1 345.0 [13.6] 5.0 [0.20] 1 1 Frame G, XTAE115G–XTAE150G Starters with XTOE (100–175A) M6 [#10] Screws 45.0 [1.77] Mtg. 55.0 [2.17] 213.6 [8.41] 1 56.0 [2.20] Frame D, XTAE040D–XTAE065D Starters with XTOE (20–100A) 105.0 [4.13] Mtg. 1 41.2 [1.62] Mtg. Mtg. Holes for (2) M4 or #8 Screws 18.2 [0.71] Trip/Test Mtg. Holes for (4) #8 Screws or M4 Screws 1 1 70.0 [2.76] 5.0 [0.20] 1 156.0 [6.14] Mtg. 167.3 [6.59] Mtg. 2.5–3.0 Nm [22–26 lb-in] 5.0 [0.20] 175.0 [6.89] 160.0 [6.30] 108.4 [4.27] Mtg. 45.0 [1.77] 35.0 [1.38] Mounting Holes for M4 or #8 Screws (2 places) 102.7 [4.04] 110.4 [4.35] 1 Mtg. Holes for (4) M6 or #10 Screws 70.0 [2.76] 7.8 [0.31] 291.1 [11.46] Frame C, XTAE018C–XTAE032C Starters with XTOE (0.35–45A) 161.0 [6.30] 1 90.0 [3.54] Mtg. 1 18.2 [0.71] Trip/Test 102.7 [4.04] 1 111.8 [4.40] 45.3 [1.78] 35.0 [1.38] 1.2 Nm [11 lb-in] 1 Frames F–G, XTAE080F–XTAE115G Starters with XTOE (20–100A) 1 157.0 [6.18] 161.0 [6.30] 1 110.0 [4.30] 1 1 159.7 [6.29] To Reset 1 1 1 38.7 [1.52] To Reset 1 136.2 [5.36] To Reset Volume 5—Motor Control and Protection 1 CA08100006E—August 2012 www.eaton.com V5-T1-123 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] XTCR Reversing Combination Frames B–D 1 1 1 H 1 1 1 1 1 1 W D Frame B (7–15A) Frame C (18–32A) Frame D (40–65A) W H D W H D W H D 90 [3.54] 68 [2.68] 117 [4.61] 90 [3.54] 85 [3.34] 138 [5.43] 110 [4.33] 115 [4.53] 146.8 [5.78] Frames F–G 1 1 1 1 1 1 1 299 314 [11.77] [12.36] 1 1 1 1 1 1 176 [6.93] 1 M6 196 [7.72] 183 [7.20] 1 1 1 1 1 V5-T1-124 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Approximate Dimensions in mm [in] 1 Star-Delta Combination 1 Frames B–D 1 1 H 1 W Frame B 1 D Frame C 1 Frame D W H D W H D W H D 158 [6.22] 68 [2.68] 117 [4.61] 158 [6.22] 85 [3.34] 138 [5.43] 188 [7.40] 115 [4.53] 146.8 [5.78] 1 1 1 Frames F–G 1 1 1 1 1 1 1 299 314 [11.77] [12.36] 1 1 1 1 1 1 144 [5.67] 144 [5.67] 1 M6 183 [7.20] 308 [12.13] 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-125 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] Mechanical Interlock Frames H–M—XTCEXMLM 1 XTCEXMLN 15 [.59] 20 [.79] 515 [20.28] 430 [16.93] 1 1 270 [10.63] 1 300 [11.81] 1 1 9 [.35] 1 1 1 1 1 Contactor with Terminal Shroud Frames L–N Contactors, XTCE250L–XTCEC10N, with Terminal Shroud XTLEXTS W 1 1 1 1 H 1 1 1 1 1 XTCE500M, XTCE570M XTCE580N, XTCE650N, XTCE750N, XTCE820N, XTCEC10N W H W H W H W H 1 150 [5.91] 384 [15.12] 150 [5.91] 404 [15.91] 174 [6.85] 426 [16.77] 236 [9.29] 506 [19.92] XTCE250L XTCE400M 1 1 1 1 1 1 1 V5-T1-126 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XT IEC Power Control Approximate Dimensions in mm [in] Suppressor Flat Strip Conductor Terminals XTCE_ Suppressor XTCEXTFB 1 1 1 H3 H2 1 1 H1 1 H 1 D W2 1 W1 W1 W2 H1 H2 H3 D XTCEXRSB_ XTCEXVSB_ XTCEXVSLB_ XTCEXDSB_ 25 [.98] 9.2 [.36] 25.9 [1.02] 28 [1.10] 32 [1.26] 9 [.35] XTCEXRSC_ XTCEXVSC_ XTCEXVSLC_ 25 [.98] 9.2 [.36] 16 [.63] 28 [1.10] 32 [1.26] 9 [.35] XTCEXRSF_ XTCEXVSF_ XTCEXVSLF_ 25 [.98] 20 [.79] 18.5 [.73] 28 [1.10] 32 [1.26] 9 [.35] 1 1 W 1 W H XTCE500M–XTCE570M 171 [6.73] 232 [9.13] XTCE750N–XTCE820N 231 [9.09] 310 [12.20] Cable Terminal Block Three-Phase Commoning Link XTCEXTLA Frame B 1 1 1 1 18.1 [.71] 1 1 H 13.1 [.52] Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters W 12.5 [.49] 1 1 135 [5.31] 222 [8.74] 1 30 [1.18] 1 W H XTCEXCLK3B 112 [4.41] XTCE250L 198 [7.80] XTCEXCLK4B 157 [6.18] XTCE400M 218 [8.58] XTCBXCLK5B 202 [7.95] 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-127 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Contents XTOB, XTOT Overload Relays Description 1 Page Relays and Timers . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Controls . . . . . . . . . . . . . . . . . . . . . . . . . Contactors and Starters . . . . . . . . . . . . . . . . . . . . Thermal Overload Relays Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay . . . . . . . . . . . Manual Motor Protectors . . . . . . . . . . . . . . . . . . . . Combination Motor Controllers . . . . . . . . . . . . . . . XT Electronic Manual Motor Protector . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 1 V5-T1-3 V5-T1-18 V5-T1-35 V5-T1-129 V5-T1-130 V5-T1-133 V5-T1-136 V5-T1-138 V5-T1-141 V5-T1-157 V5-T1-193 V5-T1-216 V5-T1-229 1 1 1 Thermal Overload Relays 1 Product Description 1 1 1 1 The XT line of IEC motor thermal overload relays provides an efficient motor protection solution, available up to 630A. XTOB units can be directly mounted to the contactor or mounted separately. Features and Benefits ● ● ● ● ● ● 1 ● 1 ● Direct connect up to 250A Stand alone and CT type up to 630A Large thermal overcurrent range Test button Manual/automatic selectable reset NO-NC auxiliary as standard Class 10A (to 250A) Class 30 (CT type) 1 1 Standards and Certifications ● ● ● ● ● ● IEC EN 60947 CE approved UL CSA ATEX RoHS Notes Short-circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN03402001E for more information on overload relays for Frames B–G. Trip Class: 10A Suitable for protection of EEx e-motors. EC prototype test certificate available upon request. See manuals MN03402001E and MN03407001E, Page V5-T1-133. 1 Instructional Leaflets Pub51221 XTOB, D Frame overload relays (inside of packaging) 1 Pub51222 1 XTOB, B–C Frame overload relays (inside of packaging) 1 1 1 1 1 1 1 V5-T1-128 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Catalog Number Selection 1 XT IEC Overload Relays 1 XT OB P16 B C1 S 1 Device Type XT = XT line of IEC control Type OB = Bimetallic overload relay OT = Current transformer overload relay Overload Release Frame G Frame B 035 = 25–35A P16 = 0.1–0.16A P24 = 0.16–0.24A 050 = 35–50A P40 = 0.24–0.4A 070 = 50–70A P60 = 0.4–0.6A 100 = 70–100A 001 = 0.6–1A 125 = 95–125A 1P6 = 1.0–1.6A 150 = 120–150A 2P4 = 1.6–2.4A 175 = 145–175A 004 = 2.4–4A 006 = 4–6A Frame H 010 = 6–10A 070 = 50–70A 012 = 9–12A 100 = 70–100A 016 = 12–16A 125 = 95–125A 160 = 120–160A Frame C 220 = 160–220A P16 = 0.1–0.16A 250 = 200–250A P24 = 0.16–0.24A P40 = 0.24–0.4A Frame L P60 = 0.4–0.6A 070 = 50–70A 001 = 0.6–1A 100 = 70–100A 1P6 = 1.0–1.6A 125 = 95–125A 2P4 = 1.6–2.4A 160 = 120–160A 004 = 2.4–4A 220 = 160–220A 006 = 4–6A 250 = 200–250A 010 = 6–10A 300 = 200–300A 016 = 12–16A Frame M 024 = 16–24A 063 = 42–63A 032 = 24–32A 090 = 60–90A Frame D 125 = 85–125A 010 = 6–10A 160 = 110–160A 016 = 12–16A 240 = 160–240A 024 = 16–24A 290 = 190–290A 040 = 24–40A 400 = 170–400A 057 = 40–57A 540 = 360–540A 065 = 50–65A 075 = 65–75A Frame N 063 = 42–63A Frame F 090 = 60–90A 035 = 25–35A 125 = 85–125A 160 = 110–160A 050 = 35–50A 240 = 160–240A 070 = 50–70A 290 = 190–290A 100 = 70–100A 400 = 170–400A 540 = 360–540A 630 = 420–630A Frame Size Designation B = 45 mm C = 45 mm D = 55 mm G = 90 mm L = 140 mm Blank = XTOT only C1 C3 Trip Class = Class 10A (XTOB) = Class 30 (XTOT) Mounting Blank = Direct to contactor S = Separate mount 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-129 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Product Selection Frame B Overload Relay, Direct Mount—Frame B Short-Circuit Protection (A) 1 Overload Releases, Ir 1 0.1–0.16 1 0.16–0.24 1 0.4–0.6 0.24–0.4 1 1 1 1 Frame C Contact Configuration Fuse Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 7–15A 25 0.5 25 3 XTOBP16BC1 1NO-1NC 7–15A 25 1 25 3 XTOBP24BC1 2 4 6 98 96A2 14/ 1NO-1NC 22 1NO-1NC 7–15A 25 2 25 3 XTOBP40BC1 7–15A 25 4 25 3 XTOBP60BC1 1NO-1NC 7–15A 25 4 25 3 XTOB001BC1 97 95 0.6–1 1 1 Contact Sequence For Use with Contactor Amp Range 1–1.6 1NO-1NC 7–15A 25 6 25 6 XTOB1P6BC1 1.6–2.4 1NO-1NC 7–15A 25 10 25 6 XTOB2P4BC1 2.4–4 1NO-1NC 7–15A 25 16 25 15 XTOB004BC1 4–6 1NO-1NC 7–15A 25 20 25 20 XTOB006BC1 6–10 1NO-1NC 7–15A 50 25 25 35 XTOB010BC1 9–12 1NO-1NC 9–15A 50 25 25 45 XTOB012BC1 12–16 1NO-1NC 12–15A 50 25 30 45 XTOB016BC1 Overload Relay, Direct Mount—Frame C 1 Short-Circuit Protection (A) 1 Overload Releases, Ir 1 0.1–0.16 Contact Sequence 97 95 Fuse Contact Configuration For Use with Contactor Amp Range Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 18–32A 25 0.5 25 3 XTOBP16CC1 1 0.16–0.24 1NO-1NC 18–32A 25 1 25 3 XTOBP24CC1 0.24–0.4 1NO-1NC 18–32A 25 2 25 3 XTOBP40CC1 1 0.4–0.6 1NO-1NC 18–32A 25 4 25 3 XTOBP60CC1 0.6–1 1NO-1NC 18–32A 25 4 25 3 XTOB001CC1 1–1.6 1NO-1NC 18–32A 25 6 25 6 XTOB1P6CC1 1 1.6–2.4 1NO-1NC 18–32A 25 10 25 6 XTOB2P4CC1 2.4–4 1NO-1NC 18–32A 25 16 25 15 XTOB004CC1 1 4–6 1NO-1NC 18–32A 25 20 25 20 XTOB006CC1 1NO-1NC 18–32A 50 25 25 25 XTOB010CC1 1 6–10 10–16 1NO-1NC 18–32A 63 35 30 25 XTOB016CC1 16–24 1NO-1NC 18–32A 100 35 30 25 XTOB024CC1 24–32 1NO-1NC 25–32A 125 63 30 25 XTOB032CC1 1 1 2 4 6 989614/ 22 1 1 1 1 1 1 1 1 V5-T1-130 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control Frame D 1.1 Overload Relay, Direct Mount—Frame D 1 Short-Circuit Protection (A) Overload Releases, Ir 6–10 Contact Sequence 97 95 10–16 16–24 Frames F–G Fuse 1 Contact Configuration For Use with Contactor Amp Range Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 40–72A 50 25 25 25 XTOB010DC1 1NO-1NC 40–72A 63 35 25 25 XTOB016DC1 1NO-1NC 40–72A 63 50 30 25 XTOB024DC1 24–40 1NO-1NC 40–72A 125 63 125 125 XTOB040DC1 40–57 1NO-1NC 50–72A 160 80 150 150 XTOB057DC1 50–65 1NO-1NC 65–72A 160 100 150 200 XTOB065DC1 65–75 1NO-1NC 72A 200 125 150 200 XTOB075DC1 2 4 6 98 96 25–35 97 95 35–50 50–70 Frames F–G Fuse Contact Configuration For Use with Contactor Amp Range Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 80–170A 125 100 125 125 XTOB035GC1 1NO-1NC 80–170A 160 125 150 200 XTOB050GC1 1NO-1NC 80–170A 250 160 150 200 XTOB070GC1 1NO-1NC 80–170A 315 200 400 400 XTOB100GC1 95–125 1NO-1NC 80–170A 315 200 500 400 XTOB125GC1 120–150 1NO-1NC 80–170A 315 200 600 600 XTOB150GC1 145–175 1NO-1NC 150–170A 315 200 600 600 XTOB175GC1 Fuse Contact Configuration For Use with Contactor Amp Range Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 80–170A 125 100 125 125 XTOB035GC1S 35–50 1NO-1NC 80–170A 160 125 150 200 XTOB050GC1S 50–70 1NO-1NC 80–170A 250 160 150 200 XTOB070GC1S 70–100 1NO-1NC 80–170A 315 200 400 400 XTOB100GC1S 95–125 1NO-1NC 80–170A 315 250 500 400 XTOB125GC1S 120–150 1NO-1NC 80–170A 315 250 600 600 XTOB150GC1S 145–175 1NO-1NC 150–170A 315 250 600 600 XTOB175GC1S 25–35 97 95 2 4 6 98 96 1 1 1 1 1 1 Short-Circuit Protection (A) Contact Sequence 1 1 Overload Relay, Separate Mount—Frames F–G Overload Releases, Ir 1 1 70–100 2 4 6 98 96 1 1 Short-Circuit Protection (A) Contact Sequence 1 1 Overload Relay, Direct Mount—Frames F–G Overload Releases, Ir 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-131 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 Frame H IEC Contactors and Starters XT IEC Power Control Overload Relay, Separate Mount—Frame H Short-Circuit Protection (A) 1 Overload Releases, Ir 1 50–70 1 Contact Sequence 1 3 5 97 95 70–100 Contact Configuration For Use with Contactor Amp Range Fuse Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 185–250A 250 160 150 200 XTOB070HC1 1NO-1NC 185–250A 315 200 400 400 XTOB100HC1 1 95–125 1NO-1NC 185–250A 315 250 500 400 XTOB125HC1 120–160 1NO-1NC 185–250A 400 250 600 600 XTOB160HC1 1 160–220 1NO-1NC 185–250A 400 1 315 1 600 800 XTOB220HC1 200–250 1NO-1NC 225–250A 400 1 315 1 600 700 XTOB250HC1 2 4 6 98 96 1 1 Frame L Overload Relay, Separate Mount—Frame L Short-Circuit Protection (A) 1 1 Overload Releases, Ir 1 50–70 Contact Sequence 1 3 5 97 95 70–100 1 95–125 1 1 Fuse Contact Configuration For Use with Contactor Amp Range Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Maximum Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 185–250A 250 160 150 200 XTOB070LC1 1NO-1NC 185–250A 315 200 400 400 XTOB100LC1 1NO-1NC 185–250A 315 250 500 400 XTOB125LC1 120–160 1NO-1NC 185–250A 400 250 600 600 XTOB160LC1 160–220 1NO-1NC 185–250A 400 1 315 1 600 800 XTOB220LC1 1 315 1 600 700 XTOB250LC1 630 1 600 700 XTOB300LC1 2 4 6 98 96 200–250 1NO-1NC 225–250A 400 200–300 1NO-1NC 225–300A 630 1 1 1 Frames M-N 1 Current Transformer Operated Overload Relays, Separate Mount—Frames M–N 2 Overload Releases, Ir 1 42–63 Contact Sequence 97 95 Short-Circuit Protection (A) Contact Configuration For Use with Contactor Amp Range Type 1 Coordination, gG/gL Type 2 Coordination, gG/gL Circuit Breaker CEC/NEC Fuse Catalog Number 1NO-1NC 300–500A — — 150 200 XTOT063C3S 1NO-1NC 300–500A — — 250 250 XTOT090C3S 1 60–90 1NO-1NC 300–500A — — 500 400 XTOT125C3S 1 110–160 1NO-1NC 300–500A — — 600 600 XTOT160C3S 160–240 1NO-1NC 300–500A — — 600 700 XTOT240C3S 190–290 1NO-1NC 300–500A — — 600 700 XTOT290C3S 1 270–400 1NO-1NC 300–500A — — 1000 1000 XTOT400C3S 360–540 1NO-1NC 500A — — 600 1000 XTOT540C3S 1 420–630 1NO-1NC 630A — — 600 1000 XTOT630C3S 1 Notes 1 For separate mounting, short-circuit Type 1 rating is 500A and short-circuit Type 2 rating is 400A. 2 The main current parameters are defined by the main current wiring that is used. 85–125 1 1 98 96 1 1 1 1 1 V5-T1-132 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Accessories XTOBXDIN_ 1 DIN Rail or Panel Mount Adapter, Frames C–D 1 Terminal Lug Kit—Set of Three Lugs For Use with… Pkg. Qty. 2 Catalog Number Description For Use with… Pkg. Qty. 2 Catalog Number XTOB…CC1 5 XTOBXDINC #6 AWG-350 kcmil XTOB…LC1 1 XTOBXTLL XTOB…DC1 2 XTOBXDIND 1 1 1 1 XTOBXTSL XTOBXTSCL Terminal Shroud For Use with… XTOB…LC1 Documentation—Manuals for Overload Monitoring of EEX e-motors 1 Catalog Number Publication Number For Use with… XTOBXTSL MN03402001E XTOB…BC1 XTOB…CC1 1 MN03407001E XTOB…DC1 XTOB…GC1 Terminal Shroud For Direct Mounting of … XTOB…LC1 to XTCE250L or XTCE300L Catalog Number 1 1 Notes 1 Can be snap fitted on a top hat rail (DIN rail) to IEC/EN 60715 or can be screw fitted. 2 Orders must be placed in multiples of package quantity listed. XTOBXTSCL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-133 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Overload Fitted Directly to the Contactor Frame B (7–15A) Frame C (18–32A) Frame D (40–72A) Frames F–G (80–170A) Frames H–L (185–250A) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-134 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Overload Mounted Separately from the Contactor Frame C (18–32A) Frame D (40–72A) Frames F–G (80–170A) Frames H–L (185–250A) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-135 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Technical Data and Specifications XTOB Overload Relay—General Description XTOB…BC1, XTOB…CC1 XTOB…DC1 XTOB…GC1, XTOB…GC1S XTOB…HC1, XTOB…LC1 1 Standards IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA 1 Climate proofing 1 1 1 1 Ambient temperature 1 –25°C to 55°C [–13°F to 131°F] –25°C to 55°C [–13°F to 131°F] –25°C to 55°C [–13°F to 131°F] –25°C to 50°C [–13°F to 122°F] Temperature compensation Continuous Continuous Continuous Continuous 1 Mechanical shock resistance (IEC/EN 60068-2-27) half-sinusoidal shock 10 ms 10g 10g 10g 10g 1 Degree of protection IP20 IP20 IP20 P00 Protection against direct contact when actuated from front (IEC 536) Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof 1 2 Insulation voltage (Ui) Vac 690 690 690 1000 1 Overvoltage category/pollution degree III/3 III/3 III/3 III/3 Impulse withstand voltage (Uimp) Vac 6000 6000 6000 8000 1 Operational voltage (Ue) Vac 690 690 690 1000 1 1 1 1 Safe isolation to VDE 0106 Part 101 and part 101/A1 between auxiliary contacts and main contacts (Vac) 440 440 440 500 between main contacts (Vac) 440 440 440 500 6–75A 25–150A 50–300A <0.25 <0.25 Overload release setting range 0.1–32A Short-circuit protection maximum fuse See overload relay tables starting on Page V5-T1-144. Temperature compensation residual error >40°C <0.25 <0.25 Current heat loss (three conductors) Lower value of setting range, W 2.5 3 16 16 Upper value of setting range 6 7.5 28 28 Solid, mm2 2 x (1–6) 2 x (1–16) 2 x (4–16) — 1 Flexible with ferrule, mm2 2 x (1–4) 2 x (1–6) 3 1 x 25 2 x (1–10) 4 1 x (4–70) 2 x (4–50) — — 1 Flexible with cable lug, mm2 — — — 50–240 Stranded with cable lug, mm2 — — — 50–240 Solid or stranded, AWG 250 kcmil 1 1 1 1 1 1 1 Terminal capacity 14 - 8 14 - 2 2/0 Flat conductor (number of segments x width x thickness, mm2) — — — 6 x 16 x 0.8 Busbar—width (mm) — — — 25 Terminal screw M4 M6 M10 M10 x 35 Tightening torque Nm 1.8 3.5 10 18 Lb-in 16 31 88.5 159.31 Tools 1 Pozidriv screwdriver Size 2 Size 2 — — Standard screwdriver 1x6 1x6 — — 1 Hexagon socket head spanner (SW) — — 5 mm 16 mm 1 1 Notes 1 Damp heat, constant, to IEC 60068-2-78; damp heat, cyclic, to IEC 60068-2-30. 2 Ambient temperature operating range to IEC/EN 60947, PTB: –5°C to 50°C. 3 6 mm2 flexible with ferrules to DIN 46228. 4 Main contact terminal capacity, solid and stranded conductors with ferrules: When using two conductors use identical cross-section. 1 1 1 V5-T1-136 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control XTOB Overload Relay—Auxiliary and Control Circuit Connections Description XTOB…BC1, XTOB…CC1 XTOB…DC1 XTOB…GC1, XTOB…GC1S XTOB…HC1, XTOB…LC1 Impulse withstand voltage (Uimp) Vac 6000 6000 6000 4000 Overvoltage category/pollution degree III/3 III/3 III/3 III/3 Solid, mm2 2 x (0.75–4) 2 x (0.75–4) 2 x (0.75–4) 2 x (0.75–4) Flexible with ferrule, mm2 2 x (0.75–2.5) 2 x (0.75–2.5) 2 x (0.75–2.5) 2 x (0.75–2.5) 1 1 Terminal capacity Solid or stranded (AWG) 1 1 2 x (18–12) 2 x (18–12) 2 x (18–12) 2 x (18–12) M3.5 M3.5 M3.5 M3.5 Nm 0.8–1.2 0.8–1.2 0.8–1.2 0.8–1.2 Lb-in 7–10.6 7–10.6 7–10.6 7–10.6 1 Size 2 Size 2 Size 2 Size 2 1 Terminal screw 1 1 Tightening torque Tools Pozidriv screwdriver Standard screwdriver Rated insulated voltage (Ui) Vac 1x6 1x6 1x6 1x6 500 500 500 500 1 1 Rated operational voltage 500 500 500 500 Safe isolation to VDE 0106 Part 101 and part 101/A1 between auxiliary contacts 240 240 240 240 Conventional thermal current, Ith 6 6 6 6 120V 1.5 1.5 1.5 1.5 240V 1.5 1.5 1.5 1.5 415V 0.5 0.5 0.5 0.5 500V 0.5 0.5 0.5 0.5 1 120V 1.5 1.5 1.5 1.5 1 240V 1.5 1.5 1.5 1.5 415V 0.9 0.9 0.9 0.9 500V 0.8 0.8 0.8 0.8 1 24V 0.9 0.9 0.9 0.9 1 60V 0.75 0.75 0.75 0.75 1 1 Rated operational current—AC-15 Make contact 1 1 Break contact 1 Rated operational current—DC-13 L/R <15 ms 1 110V 0.4 0.4 0.4 0.4 220V 0.2 0.2 0.2 0.2 6 6 6 6 Short-circuit rating without welding maximum fuse, A gG/gl 1 1 1 Note 1 Rated operational current: Making and breaking conditions to DC-13, L/R constant as stated. 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-137 1 XT IEC Power Control Tripping Characteristics These tripping characteristics are the mean values of the spread at 20°C ambient temperature in a cold state. 1 XTOB...BC1, XTOB...CC1, XTOB...DC1 1 1 1 1 1 1 1 XTOB...HC1, XTOB...LC1 2h 100 60 40 XTOB...BC1, XTOB...CC1, XTOB...DC1 20 10 6 4 2 1 40 10 6 4 2-Phase 2 20 10 6 4 2 10 6 4 1.5 2 3 4 6 8 10 15 20 3-Phase 10 6 4 2-Phase 1 0.6 1 x Setting Current 10 6 4 2 2 1 0.6 1 20 20 2-Phase 2 XTOB...HC1, XTOB...LC1 1 40 3-Phase 20 1 0.6 2h 100 60 40 XTOB...GC1 1 40 3-Phase 20 1 1 XTOB...GC1 Minutes 1 Minutes 1 2h 100 60 40 25% of the read off value. Specific characteristics for each individual setting range can be found in MN03402001E. Seconds 1 Tripping time depends on response current. With devices at operating temperature, the tripping time of the overload relay reduces to approximately Minutes 1 IEC Contactors and Starters Seconds 1 Seconds Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1.5 2 3 4 1 6 8 10 15 20 1.5 2 3 4 6 8 10 15 20 x Setting Current x Setting Current Dimensions Approximate Dimensions in mm [in] Frames B–C, XTOB…BC1 and XTOB…CC1 Overload Relays 1 1 35.5 [1.40] 29.5 39.5 [1.16] [1.56] 1 48 [1.89] 1 1 1 1 65 [2.56] 83 [3.27] 45 [1.77] Frame D, XTOB…DC1 Overload Relay 51.5 [2.03] 20.3 [.80] 1 1 1 1 79.2 [3.12] 1 1 95.5 [3.76] 1 60 [2.36] V5-T1-138 102 [4.02] Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Approximate Dimensions in mm [in] 1 Frames B–C, XTOBXDINC DIN Rail or Panel Mount Adapter and Frame D, XTOBXDIND DIN Rail or Panel Mount Adapter 1 D1 1 42.5 [1.67] 1 H 1 1 5 [.20] D2 16.5 [.65] 1 D W H W D D1 D2 XTOB…CC1 85 [3.46] 45 [1.77] 90.5 [3.56] 58.3 [2.30] 3.8 [.15] XTOB…DC1 86 [3.39] 60 [2.36] 112 [4.41] 80.5 [3.17] 4.7 [.19] Frames F–G, XTOB…GC1 Overload Relay 1 1 1 Frames F–G, XTOB…G1CS Overload Relay 1 100 [3.94] 99 [3.90] 80 [3.15] 1 73 [2.87] 1 121 [4.76] 1 74 [2.91] 138 [5.43] 1 74 [2.91] 1 95 [3.74] 99 [3.90] 118 [4.65] 95 [3.74] 100 [3.94] 118 [4.65] 63 [2.48] 129 [5.08] 134 [5.28] 1 63 [2.48] 129 [5.08] 134 [5.28] 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-139 1 1 XT IEC Power Control Approximate Dimensions in mm [in] Frames L and H, XTOB…LC1, HC1 Overload Relay 121 [4.76] 110 [4.33] 1 1 IEC Contactors and Starters 144 [5.67] 96 [3.78] 111 [4.37] 48 [1.89] 1 1 144 [5.67] ** 1 * Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 74 [2.91] 7 [.28] 1 169 [6.65] 94 [3.70] 1 1 1 5* 25 [.20] [.98] 128 [5.04] 1 1 1 1 1 7 [.28] Dia. 16.5 ** [.65] * = OFF ** = RESET/ON 11 [.43] Dia. XTOT…C3S Current Transformer Operated Overload Relay 185 [7.28] 4.3 [.17] 8 [.31] 21 [.83] 26 [1.02] 1 1 * 85 55 [2.17] [3.35] 71 44 [1.73] 33 [2.80] [1.30] 1 1 185 [7.28] 1.5 [.06] 7.5 [.30] 44 [1.73] M4 55 [2.17] 26 [1.02] * 159 [6.26] 172 – 250 [6.77 – 9.84] * = RESET/ON 200 [7.87] 65 [2.56] 65 [2.56] 71 [2.80] 1 90° 1 90° 90° 27 [1.06] 1 1 1 1 1 1 1 1 V5-T1-140 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Contents C440/XT Electronic Overload Relay Description Page Relays and Timers . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Controls . . . . . . . . . . . . . . . . . . . . . . . . . Contactors and Starters . . . . . . . . . . . . . . . . . . . . Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay Standards and Certifications . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T1-3 V5-T1-18 V5-T1-35 V5-T1-128 V5-T1-142 V5-T1-143 V5-T1-144 V5-T1-146 V5-T1-149 V5-T1-155 An Eaton Green Solution Manual Motor Protectors . . . . . . . . . . . . . . . . . . . Combination Motor Controllers . . . . . . . . . . . . . . . XT Electronic Manual Motor Protector . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T1-157 V5-T1-193 V5-T1-216 V5-T1-229 1 1 1 1 1 1 1 1 1 1 C440/XT Electronic Overload Relay Features and Benefits Product Description Eaton’s new electronic overload relay (EOL) is the most compact, highfeatured, economical product in its class. Designed on a global platform, the new EOL covers the entire power control spectrum including NEMA, IEC and DP contactors. The NEMA and DP versions are offered with the C440 designation while the IEC offering has the XT designation. The electronic design provides reliable, accurate and value driven protection and communications capabilities in a single compact device. It is the flexible choice for any application requiring easy-touse, reliable protection. 1 Eaton has a long history of innovations and product development in motor control and protection, including both traditional NEMA, as well as IEC control. It was from this experience that the C440 was developed, delivering new solutions to meet today’s demands. C440 is a self-powered electronic overload relay available up to 175A as a self contained unit. With external CTs, C440 can protect motor up to 1500 FLA. Available add-on accessories include remote reset capability and communication modules with I/O for DeviceNet, PROFIBUS, and Modbus. Features ● Reliable, accurate, electronic motor protection ● Easy to select, install and maintain ● Compact size ● Flexible, intelligent design ● Global product offering—available with NEMA, IEC and DP power control Size/Range ● Broad FLA range (0.33–1500A) ● Selectable trip class (10A, 10, 20, 30) ● Direct mounting to NEMA, IEC and DP contactors ● Most compact electronic overload in its class User Interface ● Large FLA selection dial ● Trip status indicator ● Operating mode LED ● DIP switch selectable trip class, phase unbalance and ground fault ● Selectable Auto/Manual reset Motor Control ● Two B600 alarm (NO) and fault (NC) contacts ● Test/Trip button Feature Options ● Remote reset ● 120 Vac ● 24 Vac ● 24 Vdc Motor Protection ● Thermal overload ● Phase loss ● Selectable (ON/OFF) phase unbalance ● Selectable (ON/OFF) ground fault ● ● 1 1 1 1 1 1 1 1 1 1 1 1 Tamper-proof cover Communications modules ● Modbus RTU RS-485 ● DeviceNet with I/O ● PROFIBUS with I/O ● Modbus RTU with I/O ● Ethernet IP with I/O ● Modbus TCP with I/O 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-141 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 1 1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Standards and Certifications Benefits Reliability and Improved Uptime ● C440 provides the users with peace of mind knowing that their assets are protected with the highest level of motor protection and communication capability in its class ● Extends the life of plant assets with selectable motor protection features such as trip class, phase unbalance and ground fault ● Protects against unnecessary downtime by discovering changes in your system (line/load) with remote monitoring capabilities ● Status LED provides added assurance that valuable assets are protected by indicating the overload operational status ● Flexibility ● Available with NEMA, IEC and DP contactors ● Improves return on investment by reducing inventory carrying costs with wide FLA adjustment (5:1) and selectable trip class ● Design incorporates built-in ground fault protection thus eliminating the need for separate CTs and modules ● Flexible communication with optional I/O enables easy integration into plant management systems for remote monitoring and control ● Available as an open component and in enclosed control and motor control center assemblies Monitoring Capabilities ● Individual phase currents RMS ● Average three-phase current RMS ● Thermal memory ● Fault indication (overload, phase loss, phase unbalance, ground fault) ● ● ● ● ● ● ● ● UL CSA CE NEMA IEC/EN 60947 VDE 0660 ISO 13849-1 (EN954-1) RoHS ATEX directive 94/9/EC Equipment Group 2, Category 2 Safety ● IP 20 rated terminal blocks ● Available in Eaton’s industry leading FlashGard MCCs ● Tested to the highest industry standards such as UL, CSA, CE and IEC ● RoHS compliant 1 1 1 1 Electronic Overload Education Description Definition Cause Effect if not Protected C440/XT Protection Overload is a condition in which current draw exceeds 115% of the full load amperage rating for an inductive motor. • An increase in the load or torque that is being driven by the motor. • Increase in current draw leads to heat and insulation breakdown, which can cause system failure. • Thermal trip behavior is defined by UL, CSA and IEC standards. Motor Protection Thermal overload 1 • A poor power factor causing above normal current draw. 1 1 • A low voltage supply to the motor causes the current to go high to maintain the power needed. A line to ground fault. A current leakage path to ground. An undetected ground fault can burn through multiple insulation windings, ultimately leading to motor failure, not to mention risk to equipment or personnel Fixed protective setting that takes the starter offline if ground fault current exceeds 50% of the FLA dial setting, i.e., if the FLA dial is set to 12A, the overload relay will trip if the ground current exceeds 6A. Unbalanced phases (voltage and current) Uneven voltage or current between phases in a three-phase system. When a three-phase load is powered with a poor quality line, the voltage per phase may be unbalanced. Unbalanced voltage causes large unbalanced currents and as a result this can lead to motor stator windings being overloaded, causing excessive heating, reduced motor efficiency and reduced insulation life. Fixed protective setting that takes the starter offline if a phase drops below 50% of the other two phases. Phase loss—current (single-phasing) One of the three-phase voltages is not present. Multiple causes, loose wire, improper wiring, grounded phase, open fuse, etc. Single-phasing can lead to unwanted motor vibrations in addition to the results of unbalanced phases as listed above. Fixed protective setting that takes the starter offline if a phase is lost. 1 1 1 • Trip class is settable from 10A, 10, 20, 30 Ground fault 1 1 • Increase in current can increase power consumption and waste valuable energy. 1 1 1 1 1 V5-T1-142 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Catalog Number Selection 1 XT Electronic Overload Relay—IEC 1 1 XT OE 1P6 C CS S 1 1 Mounting Blank = Direct to contactor P = Pass-through S = Separate mount (Frames C and G only) Designation XT = XT line of IEC control Type OE = Electronic overload relay 1 1 Trip Type CS = Selectable Class 10A, 10, 20, 30 GS = Ground fault with selectable Class 10, 20 1 1 Overload Range 1P6 005 020 1P6 005 020 045 045 100 100 175 = = = = = = = = = = = 0.33–1.65A 1–5A 4–20A 0.33–1.65A 1–5A 4–20A 9–45A 9–45A 20–100A 20–100A 35–175A Contactor Frame B = 45 mm 1 1 C = 45 mm 1 D = 55 mm 1 F, G = 105 mm G, H = 110 mm 1 1 Note 1 See Page V5-T1-144 for Product Selection. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-143 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control Product Selection XT Electronic Overload Relays 45 mm XT for Direct Mount 1 XT Electronic Overload Relays for Direct Mount to XT Contactors For Use with XT Contactor Frame B 1 1 C 1 For Use with Contactor Overload Range (Amps) XTCE007B…, XTCE009B…, XTCE012B…, XTCE015B… 0.33–1.65 XTCE018C…, XTCE025C…, XTCE032C Auxiliary Contact Configuration 45 mm NO-NC 4–20 2 4 6 98 96 0.33–1.65 97 95 45 mm NO-NC 1–5 2 4 6 98 96 9–45 D 1 1 F 1 XTCE040D…, XTCE050D…, XTCE065D…, XTCE072D… XTCE080F…, XTCE095F… 9–45 97 95 20–100 45 mm NO-NC 55 mm Type Catalog Number ZEB12-1,65 XTOE1P6BCS ZEB12-5 XTOE005BCS ZEB12-20 XTOE020BCS ZEB32-1,65 XTOE1P6CCS ZEB32-5 XTOE005CCS ZEB32-20 XTOE020CCS ZEB32-45 XTOE045CCS ZEB65-45 XTOE045DCS ZEB65-100 XTOE100DCS ZEB150-100 XTOE100GCS 2 4 6 98 96 20–100 97 95 1 55 mm NO-NC 55 mm NO-NC 2 4 6 98 96 G 1 1 H 1 1 97 95 Frame Size 1–5 4–20 1 Contact Sequence 45 mm XT for Direct Mount with Ground Fault 1 1 20–100 XTCE185H… 35–175 97 95 35–175 110 mm 2 4 6 98 96 110 mm NO-NC For Use with XT Contactor Frame C 1 For Use with Contactor Overload Range (Amps) XTCE007B…, XTCE009B…, XTCE012B…, XTCE015B… 0.33–1.65 XTCE018C…, XTCE025C…, XTCE032C Contact Sequence ZEB225-175 XTOE175HCS 97 95 Auxiliary Contact Configuration Type 45 mm NO-NC ZEB12-1,65-GF XTOE1P6BGS ZEB12-5-GF XTOE005BGS 4–20 ZEB12-20-GF XTOE020BGS 2 4 6 98 96 0.33–1.65 97 95 45 mm NO-NC 1–5 2 4 6 98 96 9–45 D 1 F 1 XTOE100GCS XTOE175GCS Frame Size 1–5 4–20 1 1 ZEB150-100 ZEB150-175 XT Electronic Overload Relays with Ground Fault for Direct Mount to XT Contactors B 1 XTCE115G…, XTCE150G…, XTCE170G… XTCE040D…, XTCE050D…, XTCE065D…, XTCE072D… XTCE080F…, XTCE095F… 9–45 97 95 20–100 45 mm NO-NC 55 mm Catalog Number ZEB32-1,65-GF XTOE1P6CGS ZEB32-5-GF XTOE005CGS ZEB32-20-GF XTOE020CGS ZEB32-45-GF XTOE045CGS ZEB65-45-GF XTOE045DGS ZEB65-100-GF XTOE100DGS ZEB150-100-GF XTOE100GGS 2 4 6 98 96 20–100 1 97 95 55 mm NO-NC 55 mm NO-NC 2 4 6 98 96 G 1 1 H XTCE115G…, XTCE150G…, XTCE170G… 20–100 XTCE185H… 35–175 97 95 35–175 110 mm 2 4 6 98 96 110 mm 1 1 1 V5-T1-144 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com NO-NC ZEB150-100-GF XTOE100GGS ZEB150-175-GF XTOE175GGS ZEB225-175-GF XTOE175HGS Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1–5A OL with CTs 45 mm XT for Separate Mount 1.1 XT Electronic Overload Relays for use with Large Frame XT Contactors (L–R) Use CTs and 1-5A XT overload relay. CT kit does not include overload relay (order separately). XT Contactor Frame For Use with IEC Contactor Amp Range (AC-3) CT Range (Amps) L, M 185–500A 60-300 M, N 300–820A N R 1 CT Kit Catalog Number Terminal Size Overload Relay Catalog Number Overload Relay with Ground Fault Catalog Number 1 300: 5 panel-mount CT kit with integrated lugs ZEB-XCT300 750 kcmil (2) 250 kcmil 3/0 Cu/Al XTOE005CCSS XTOE005CGSS 1 120-600 600: 5 panel-mount CT kit with integrated, pass through holes ZEB-XCT600 (2) 750 kcmil 3/0 Cu/Al XTOE005CCSS XTOE005CGSS 580–1000A 200-1000 1000: 5 panel-mount CT kit ZEB-XCT1000 with integrated, pass through holes (3) 750 kcmil 3/0 Cu/Al XTOE005CCSS XTOE005CGSS 1600A 300-1500 1500: 5 panel-mount CT kit ZEB-XCT1500 with integrated, pass through holes (4) 750 kcmil 1/0 Cu/Al XTOE005CCSS XTOE005CGSS Description 1 Frame Size Contact Sequence 45 mm 1 3 5 97 95 1–5 4–20 2 4 6 98 96 9–45 Type Overload Relay Catalog Number Overload Relay with Ground Fault Catalog Number 1 1 ZEB32-1,65/KK XTOE1P6CCSS XTOE1P6CGSS ZEB32-5/KK XTOE005CCSS XTOE005CGSS ZEB32-20/KK XTOE020CCSS XTOE020CGSS ZEB32-45/KK XTOE045CCSS XTOE045CGSS 20–100 55 mm ZEB150-100/KK XTOE100GCSS XTOE100GGSS 35–175 110 mm ZEB150-175/KK XTOE175GCSS XTOE175GGSS 1 1 1 1 1 XT Electronic Overload Relay for Pass-Through Design Pass-through design does not include any lugs to land wires. Terminate motor leads directly on contactor. Overload Range (Amps) Frame Size 35–175 110 mm Contact Sequence 1 3 5 97 95 1 1 Overload Relay 0.33–1.65 1 1 XT Electronic Overload Relays for Separate Mount Overload Range (Amps) 1 1 Type Overload Relay Catalog Number Overload Relay with Ground Fault Catalog Number ZEB150-175/PT XTOE175GCSP XTOE175GGSP 1 1 1 2 4 6 98 96 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-145 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Accessories CT Kits 1 1 Accessories Description Catalog Number Safety Cover Safety Cover Clear Lexan cover that mounts on top of the FLA dial and DIP switches when closed. 1 ZEB-XSC 1 1 1 Reset Bar Reset Bar Assembles to the top of the overload to provide a larger target area for door mounted reset operators. 1 ZEB-XRB 1 1 1 Remote Reset Remote Reset 1 Remote reset module (24 Vdc) 1 C440-XCOM Remote reset module (120 Vac) 1 ZEB-XRR-120 Remote reset module (24 Vac) 1 ZEB-XRR-24 1 1 1 1 1 1 1 1 1 1 1 1 Communication The C440 is provided with two levels of communication capability. Advanced Basic Communication via Communication— Expansion Module— Monitoring and Control Monitoring Only C440 also has the ability to Basic communication on communicate on industrial the C440 is accomplished protocols such as DeviceNet, using an expansion module. PROFIBUS, Modbus RTU and The expansion module plugs Modbus TCP, and Ethernet into the expansion bay on (planned) while providing the C440 overload relay, control capability using I/O. enabling communications with the overload via their An expansion module Modbus RTU (RS-485) (mentioned earlier) combined network. No additional parts with a communication are required. See adapter and a communication figure below. module allows easy integration onto the customer’s network. See figure below. Advanced Communication— Communication Module The communication adapter comes standard with four inputs and two outputs (24 Vdc or 120 Vac) while providing the customer with flexible mounting options (DIN rail or panel). See figure below, 1 1 1 1 Basic Communication— Modbus Advanced Communication— Communication Adapter with Communication Module 1 1 Note 1 Customer can wire remote mounted button to reset module (i.e., 22 mm pushbutton, catalog number M22-D-B-GB14-K10). V5-T1-146 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 The following information can be viewed using the communication option: ● ● ● Motor status—running, Percent thermal capacity Overload relay settings— stopped, tripped or trip class, DIP switch ● Fault codes (only available resetting selections, reset selections prior to reset) ● ● Individual rms phase Modbus address (can be ● Percent phase unbalance currents (A, B, C) set over the network) ● Ground fault current and ● Average of three-phase percent rms current 1 1 1 1 1 Communication Accessories Expansion Module Description Catalog Number Expansion module (Remote Reset/Modbus RTU, RS-485 Communication) C440-XCOM 1 1 1 1 1 Communication Adapter Communication adapter kit (DIN C Panel mounted adapter, required for advance communication option) 1 C440-COM-ADP 1 1 1 1 1 DeviceNet communication module kit—120V I/O (consists of C440-XCOM + C441K + C440-COM-ADP) C440-DN-120 DeviceNet communication module kit—24 Vdc I/O (consists of C440-XCOM + C441L + C440-COM-ADP) C440-DN-24 PROFIBUS communication module kit—120V I/O (consists of C440-XCOM + C441S + C440-COM-ADP) C440-DP-120 PROFIBUS communication module kit—24V I/O (consists of C440-XCOM + C441Q + C440-COM-ADP) C440-DP-24 Modbus communication module kit—120V I/O (consists of C440-XCOM + C441N + C440-COM-ADP) C440-MOD-120 Modbus communication module kit—24 Vdc I/O (consists of C440-XCOM + C441P + C440-COM-ADP) C440-MOD-24 Modbus TCP/Ethernet IP communication module kit—120V I/O (consists of C440-XCOM + C441U) C440-ET-120 Modbus TCP/Ethernet IP communication module kit—24V I/O (consists of C440-XCOM + C441V) C440-ET-24 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-147 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Modbus Communication Module The Modbus module combined with an expansion module and a communication adapter provide Modbus communication capability to the C440 electronic overload relay. 1 1 1 1 1 Modbus Communication Module Features and Benefits The Modbus communication module is capable of baud rates up to 115K ● The Modbus address and baud rate configuration can be easily changed using the HMi user interface ● Modbus address and baud rate are set via convenient DIP switches; LEDs are provided to display Modbus traffic ● Configuration with common Modbus configuration tools ● Terminals ● Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed ● Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies ● 4IN/2OUT ● Signal types include 24 Vdc I/O and 120 Vac I/O ● ● Terminals ● Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed ● Each terminal is marked for ease of wiring and troubleshooting ● ● Selectable I/O assemblies ● 4IN/2OUT ● Signal types include 24 Vdc I/O and 120 Vac I/O ● ● ● ● 1 1 1 1 1 1 1 1 DeviceNet Communication Modules The DeviceNet Features and Benefits Communication Module ● Communication to provides monitoring and DeviceNet uses only one control for the C440 overload DeviceNet MAC ID relay from a single DeviceNet ● Configuration node. These modules also ● DeviceNet MAC ID and offer convenient I/O in two Baud rate are set via voltage options, convenient DIP switches 24 Vdc and 120 Vac. with an option to set from the network ● Advanced configuration available using common DeviceNet tools 1 1 1 1 1 1 1 1 ● PROFIBUS Communication Modules The PROFIBUS module Features and Benefits combined with an expansion ● The PROFIBUS module and a communication communication module is adapter provide Modbus capable of baud rates communication capability to up to 12 Mb the C440 electronic overload ● PROFIBUS address is relay. set via convenient DIP switches; LEDs are provided to display PROFIBUS status ● Intuitive configuration with common PROFIBUS configuration tools 1 1 ● DeviceNet Communication Module 1 1 ● ● ● Terminals ● Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed ● Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies ● 4IN/2OUT ● Signal types include 24 Vdc I/O and 120 Vac I/O PROFIBUS Communication Module 1 V5-T1-148 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF Combined status LED ● ● ● Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Technical Data and Specifications 1 Electronic Overload Relays up to 1500A 1 Specification Description 45 mm 55 mm 110 mm Electrical Ratings Range Range Range Operating voltage (three-phase) and frequency 690 Vac (60/50 Hz) 690 Vac (60/50 Hz) 690 Vac (60/50 Hz) 1 0.33–1.65A 1–5A 4–20A 9–45A 20–100A 28–140A (NEMA) 35–175A (IEC) 1 XT IEC frames B, C, D F, G G, H Freedom NEMA sizes 00, 0, 1, 2 3 4 1 10A, 10, 20, 30 Selectable 10A, 10, 20, 30 Selectable 10A, 10, 20, 30 Selectable 1 Thermal overload setting 1.05 x FLA: does not trip 1.15 x FLA: overload trip 1.05 x FLA: does not trip 1.15 x FLA: overload trip 1.05 x FLA: does not trip 1.15 x FLA: overload trip Feature Range Range Range Phase loss Fixed threshold 50% Fixed threshold 50% Fixed threshold 50% Phase unbalance (selectable: enable/disable) Fixed threshold 50% Fixed threshold 50% Fixed threshold 50% Ground fault (selectable: enable/disable) 50% of FLA dial setting >150% = 2 sec >250% = 1 sec 50% of FLA dial setting >150% = 2 sec >250% = 1 sec 50% of FLA dial setting >150% = 2 sec >250% = 1 sec Reset Manual/automatic Manual/automatic Manual/automatic Trip status Orange flag Orange flag Orange flag Mode LED One flash: Overload operating properly Two flashes: Current is above FLA dial setting—pending trip One flash: Overload operating properly Two flashes: Current is above FLA dial setting—pending trip One flash: Overload operating properly Two flashes: Current is above FLA dial setting—pending trip 1 FLA Range 1 Use with Contactors 1 Trip Class Motor Protection 1 1 1 1 1 1 Indicators Options 1 1 1 Remote reset Yes Yes Yes Reset bar Yes Yes Yes Communication expansion module Yes Yes Yes Communication adapter Yes Yes Yes Terminal capacity 12–10 AWG (4–6 mm2) 8–6 AWG (6–16 mm2) 6–1 AWG (16–50 mm2) 8–4/0 AWG (10–95 mm2) Tightening torque 20–25 lb-in (2.3–2.8 Nm) 25–30 lb-in (2.8–3.4 Nm) 25–30 lb-in (2.8–3.4 Nm) 124 lb-in (14 Nm) Terminal capacity 2 x (18–12) AWG 2 x (18–12) AWG 2 x (18–12) AWG Tightening torque 7–11 lb-in (0.8–1.2 Nm) 7–11 lb-in (0.8–1.2 Nm) 7–11 lb-in (0.8–1.2 Nm) Insulation voltage U i (three-phase) 690 Vac 690 Vac 690 Vac Insulation voltage U i (control) 500 Vac 500 Vac 500 Vac Rated impulse withstand voltage 6000 Vac 6000 Vac 6000 Vac Overvoltage category/pollution degree III/3 III/3 III/3 1 1 Capacity 1 Load terminals 1 1 Input, auxiliary contact and remote reset terminals 1 1 Voltages 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-149 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Electronic Overload Relays up to 1500A, continued Specification 1 Description 1 Conventional thermal continuous current 1 45 mm 55 mm 110 mm 5A 5A 5A Auxiliary and Control Circuit Ratings Rated operational current—IEC AC-15 Make contact (1800 VA) 1 120V 15A 15A 15A 240V 15A 15A 15A 1 415V 0.5A 0.5A 0.5A 500V 0.5A 0.5A 0.5A 120V 1.5A 1.5A 1.5A 240V 1.5A 1.5A 1.5A 415V 0.9A 0.9A 0.9A 500V 0.8A 0.8A 0.8A 1.0A 1.0A 1.0A 120V 30A 30A 30A 1 240V 15A 15A 15A 480V 7.5A 7.5A 7.5A 1 600V 6A 6A 6A 120V 3A 3A 3A 1 240V 1.5A 1.5A 1.5A 480V 0.75A 0.75A 0.75A 1 600V 0.6A 0.6A 0.6A 1 1 1 1 1 1 1 1 1 Break contact (180 VA) IEC DC-13 (L/R F 15 ms1) 0–250V Rated operational current—UL B600 Make contact (3600 VA) Break contact (360 VA) R300—Vdc ratings (28 VA) 0–120V 0.22A 0.22A 0.22A 250V 0.11A 0.11A 0.11A 6A gG/gL 6A gG/gL 6A gG/gL –13° to 149°F (–25° to 65°C) Short-Circuit Rating without Welding 1 Maximum fuse 1 Ambient temperature (operating) –13° to 149°F (–25° to 65°C) –13° to 149°F (–25° to 65°C) Ambient temperature (storage) –40° to 185°F (–40° to 85°C) –40° to 185°F (–40° to 85°C) –40° to 185°F (–40° to 85°C) 1 Operating humidity UL 991 (H3) 5% to 95% non-condensing 5% to 95% non-condensing 5% to 95% non-condensing 1 Environmental Ratings Altitude (no derating) NEMA ICS1 2000m 2000m 2000m Shock (IEC 600068-2-27) 15g any direction 15g any direction 15g any direction 1 Vibration (IEC 60068-2-6) 3g any direction 3g any direction 3g any direction Pollution degree per IEC 60947-4-1 3 for product (2 for pcb) 3 for product (2 for pcb) 3 for product (2 for pcb) 1 Ingress protection IP20 IP20 IP20 Protection against direct contact when actuated from front (IEC 536) Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Mounting position Any Any Any Climatic proofing Damp heat, constant to IEC 60068-2-30 Damp heat, constant to IEC 60068-2-30 Damp heat, constant to IEC 60068-2-30 1 1 1 1 1 V5-T1-150 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Electronic Overload Relays up to 1500A, continued 1 Specification Description 45 mm 55 mm 110 mm 1 Radiated emissions IEC 60947-4-1-Table 15 EN 55011 (CISPIR 11) Group 1, Class A, ISM 30 mHz to 1000 mHz 30 mHz to 1000 mHz 30 mHz to 1000 mHz 1 Conducted emissions IEC 60947-4-1-Table 14 EN 55011 (CISPIR 11) Group 1; Class ISM 0.15 mHz to 30 mHz 0.15 mHz to 30 mHz 0.15 mHz to 30 mHz ESD immunity IEC 60947-4-1 (Table 13) ±8 kV air, ±6 kV contact ±8 kV air, ±6 kV contact ±8 kV air, ±6 kV contact Radiated immunity IEC 60947-4-1 IEC 61000-4-3 10 V/m 80 mHz–1000 mHz 3 V/m from 1.4 to 2.7 gHz 80% amplitude modulated 1 kHz sine wave 10 V/m 80 mHz–1000 mHz 3 V/m from 1.4 to 2.7 gHz 80% amplitude modulated 1 kHz sine wave 10 V/m 80 mHz–1000 mHz 3 V/m from 1.4 to 2.7 gHz 80% amplitude modulated 1 kHz sine wave Conducted immunity IEC 60947-4-1, IEC 61000-4-6 140 dub (10V rms) 150 kHz–100 mHz 140 dub (10V rms) 150 kHz–100 mHz 140 dub (10V rms) 150 kHz–100 mHz Fast transient immunity IEC 60947-4-1 (Table 13) IEC 61000-4-4 ±4 kV using direct method with accessory installed in expansion bay ±2 kV using direct method ±4 kV using direct method with accessory installed in expansion bay ±2 kV using direct method ±4 kV using direct method with accessory installed in expansion bay ±2 kV using direct method Surge immunity IEC 60947-4-1 (Table 13) IEC 61000-4-5 a Class 4 Three-phase power inputs: ±4 kV line-to-line (DM) ±4 kV line-to-ground (CM) Three-phase power inputs: ±4 kV line-to-line (DM) ±4 kV line-to-ground (CM) Three-phase power inputs: ±4 kV line-to-line (DM) ±4 kV line-to-ground (CM) With accessory installed in expansion bay: ±2 kV line-to-line (DM) –>1.2/50 us; 2 kV line-to-earth, 1 kV line-to-line ±4 kV line-to-ground (CM) With accessory installed in expansion bay: ±2 kV line-to-line (DM) –>1.2/50 us; 2 kV line-to-earth, 1 kV line-to-line ±4 kV line-to-ground (CM) With accessory installed in expansion bay: ±2 kV line-to-line (DM) –>1.2/50 us; 2 kV line-to-earth, 1 kV line-to-line ±4 kV line-to-ground (CM) Power freq. magnetic field immunity IEC 60947-4-1, IEC 61000-4-8 30 A/m, 50 Hz 30 A/m, 50 Hz 30 A/m, 50 Hz Electromagnetic field IEC 60947-4-1 Table 13, IEC 61000-4-3 10 V/m 10 V/m 10 V/m Distortion IEEE 519 5% THD max., 5th harmonic 3% max. 5% THD max., 5th harmonic 3% max. 5% THD max., 5th harmonic 3% max. Electrostatic discharge (ESD) IEC 61000-4-2, EN 61131-2 4 kV contact 8 kV air discharge 4 kV contact 8 kV air discharge 4 kV contact 8 kV air discharge 1 Electrical fast transient (EFT) IEC 61000-4-4, EN 61131-2 ±2 kV using direct method ±2 kV using direct method ±2 kV using direct method 1 Surge immunity IEC 61000-4-5, EN 61131-2 ±2 kV line-to-ground (CM) ±2 kV line-to-ground (CM) ±2 kV line-to-ground (CM) 1 Electrical/EMC 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-151 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Communication Modules Description Modbus DeviceNet PROFIBUS Ethernet Radiated emissions IEC 60947-4-1—Table 15, EN 55011 (CISPIR 11) Group 1, Class A 30–1000 mHz 30–1000 mHz 30–1000 mHz 30–1000 mHz Conducted emissions IEC 60947-4-1—Table 14, EN 55011 (CISPIR 11) Group 1, Class A 0.15–30 mHz 0.15–30 mHz 0.15–30 mHz 0.15–30 mHz ESD immunity IEC 60947-4-1 (Table 13) ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact ±8 kV air, ±4 kV contact Radiated immunity IEC 60947-4-1 10 V/m 80–1000 mHz 80% amplitude modulated 1 kHz sine wave 10 V/m 80–1000 mHz 80% amplitude modulated 1 kHz sine wave 10 V/m 80–1000 mHz 80% amplitude modulated 1 kHz sine wave 10 V/m 80–1000 mHz 80% amplitude modulated 1 kHz sine wave Conducted immunity IEC 60947-4-1 140 dBuV (10V rms) 150 kHz–80 mHz 140 dBuV (10V rms) 150 kHz–80 mHz 140 dBuV (10V rms) 150 kHz–80 mHz 140 dBuV (10V rms) 150 kHz–80 mHz Fast transient immunity IEC 60947-4-1 (Table 13) IEC 6100-4-4 ±2 kV using direct method ±2 kV supply and control, ±1 kV communication ±2 kV supply and control, ±1 kV communication ±2 kV supply and control, ±1 kV communication Surge immunity IEC 60947-4-1 (Table 13) IEC 61000-4-5 Class 3 User IO and communication lines 1: ±1 kV line-to-line (DM) ±2 kV line-to-ground (CM) User IO and communication lines: ±0.5 kV line-to-line (DM) ±1 kV line-to-ground (CM) User IO and communication lines: ±0.5 kV line-to-line (DM) ±1 kV line-to-ground (CM) User IO and communication lines: ±0.5 kV line-to-line (DM) ±1 kV line-to-ground (CM) Electromagnetic field 1 IEC 60947-4-1 (Table 13) IEC 61000-4-3 10 V/m 10 V/m 10 V/m 10 V/m Electrical/EMC Environmental Ratings 1 Ambient temperature (operating) –4° to 122°F (–20° to 50°C) –13° to 122°F (–25° to 50°C) –13° to 122°F (–25° to 50°C) –13° to 122°F (–25° to 50°C) 1 Ambient temperature (storage) –40° to 185°F (–40° to 85°C) –40° to 185°F (–40° to 85°C) –40° to 185°F (–40° to 85°C) –40° to 185°F (–40° to 85°C) Operating humidity 5–95% noncondensing 5–95% noncondensing 5–95% noncondensing 5–95% noncondensing Altitude (no derating) 2000m 2000m 2000m 2000m 15G any direction 1 Shock (IEC 600068-2-27) 15G any direction 15G any direction 15G any direction Vibration (IEC 60068-2-6) 3G any direction 3G any direction 3G any direction 3G any direction Pollution degree per IEC 60947-1 3 3 3 3 1 Degree of protection IP20 IP20 IP20 IP20 Overvoltage category per UL 508 III III III III 1 DeviceNet DeviceNet connections — Group 2, polling, bit strobe, explicit, no UCMM — Group 2, polling, bit strobe, explicit, no UCMM DeviceNet baud rate — 125K, 250K, 500K — 125K, 250K, 500K Ethernet connections — — — Integrated two-port switch with dual RJ45 Ethernet connections Ethernet type — — — Ethernet 10/100 Mbs, AutoMDX, Auto Negotiation PROFIBUS connections — — Group 2, polling, bit strobe, explicit, no UCMM — PROFIBUS baud rate — — 9.6K, 19.2K, 45.45K, 93.75K, 187.5K, — 500K, 1.5M, 3M, 6M, 12M 1 1 1 1 1 1 1 1 1 Ethernet PROFIBUS Note 1 Relates to C441M only. 1 1 1 1 1 V5-T1-152 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Communication Modules, continued Description Modbus DeviceNet PROFIBUS Ethernet Nominal input voltage 24 Vdc 24 Vdc 24 Vdc 24 Vdc Operating voltage 18–30 Vdc 18–30 Vdc 18–30 Vdc 18–30 Vdc Number of inputs 4 4 4 4 1 1 C441_ 24 Vdc Input 1 Signal delay 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) OFF-state voltage <6 Vdc <6 Vdc <6 Vdc <6 Vdc ON-state voltage >18 Vdc >18 Vdc >10 Vdc >18 Vdc Nominal input current 5 mA 5 mA 5 mA 5 mA Isolation 1500V 1500V 1500V 1500V Terminal screw torque 7–9 in-lb 7–9 in-lb 7–9 in-lb 7–9 in-lb 24V source current 50 mA 50 mA 50 mA 50 mA 0–6 Vdc 0–6 Vdc 0–6 Vdc 1 1 1 1 1 Operating Voltage Range—DC Input Modules OFF state 0–6 Vdc Transition region 6–18 Vdc 6–18 Vdc 6–18 Vdc 6–18 Vdc ON state 18–30 Vdc 18–30 Vdc 18–30 Vdc 18–30 Vdc Nominal input voltage 120 Vac 120 Vac 120 Vac 120 Vac Operating voltage 80–140 Vac 80–140 Vac 80–140 Vac 80–140 Vac Number of inputs 4 4 4 4 OFF-state voltage <30 Vac <30 Vac <20 Vac <30 Vac ON-state voltage >80 Vac >80 Vac >70 Vac >80 Vac Nominal input current 15 mA 15 mA 15 mA 15 mA Signal delay 1/2 cycle 1/2 cycle 1/2 cycle 1/2 cycle Isolation 1500V 1500V 1500V 1500V Terminal screw torque 7–9 in-lb 7–9 in-lb 7–9 in-lb 7–9 in-lb 1 0–30 Vac 0–30 Vac 0–30 Vac 1 1 1 C441_ 120 Vac Input 1 1 1 1 Operating Voltage Range—AC Input Modules OFF state 0–30 Vac Transition region 30–80 Vac 30–80 Vac 30–80 Vac 30–80 Vac ON state 80–140 Vac 80–140 Vac 80–140 Vac 80–140 Vac Nominal voltage 120 Vac 24 Vdc 120 Vac 24 Vdc 120 Vac 24 Vdc 120 Vac 24 Vdc Number of outputs (2) 1NO Form A 1NO/NC Form C (2) 1NO Form A 1NO/NC Form C (2) 1NO Form A 1NO/NC Form C (2) 1NO Form A 1NO/NC Form C Relay OFF time 3 ms 3 ms 3 ms 3 ms Relay ON time 7 ms 7 ms 7 ms 7 ms Max. current per point 1 5A (B300 rated) 5A (B300 rated) 5A (B300 rated) 5A (B300 rated) Electrical life 100,000 cycles 100,000 cycles 100,000 cycles 100,000 cycles Mechanical life 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles 1 Output Modules 1 1 1 1 1 1 Note 1 Relates to C441M only. 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-153 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 XT IEC Power Control Short Circuit Ratings (North America CSA, cUL) Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with regard to short-circuit current ratings (SCCR). Eaton’s C440 electronic overload relays combined with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR solutions needed for a variety of applications. The SCCR data in this document reflects the latest information as of April 2010. C440/XT Standalone Overload Relays (XT, C440) Standard-Fault Short Circuit Data 1 1 IEC Contactors and Starters Overload FLA Range Maximum Operating Voltage 600V (kA) Maximum Fuse Size (A) (RK5) High-Fault Short Circuit Data Maximum Breaker Size (A) Fuses (RK5, J, CC) 480V (kA) Thermal-Magnetic Circuit Breakers 600V (kA) Maximum Fuse Size 480V (kA) 600V (kA) Maximum Breaker Size 0.33–1.65A 600 Vac 1 6 15 — — — — — — 1–5A 600 Vac 5 20 20 100 100 30 100 35 20 1 4–20A 600 Vac 5 80 80 100 100 100 100 35 80 9–45A 600 Vac 5 175 175 100 100 100 100 35 100/175 (480/600) 1 20–100A 600 Vac 10 400 400 100 100 200 150 35 250/400 (480/600) 28–140A 600 Vac 10 450 500 100 100 400 100 65 400 35–175A 690 Vac 10 500 (gG) 350 (690 Vac) 320 (415 Vac) 100 100 500 (gG) 100 (415 Vac) — 350 (LGC3350) 320 (NZMH3) 1 1 1 1 IEC XT Starters with XT Electronic Overload Relays Contactor Frame Size Maximum Operating Voltage High-Fault Short Circuit Data 1 Fuses (RK5, J, CC) 480V 1 B 1–5A 1 4–20A C 1 1 D 1 F 1 1 G H Thermal-Magnetic Circuit Breakers 600V Maximum Fuse Size 480V 600V Maximum Breaker Size 100 100 30 — — — 100 100 30 — — — 1–5A 100 100 60 — — — 4–20A 100 100 60 — — — 9–45A 100 100 60 — — — 9–45A 100 100 200 65 35 175 20–100A 100 100 200 65 35 175 20–100A 100 100 200 65 65 350 20–100A 100 100 200 65 65 350 35–175A 100 100 400 65 30 250 (480 Vac) 350 (600 Vac) 35–175A 100 100 400 65 30 400 1 1 1 1 1 1 1 1 1 1 V5-T1-154 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Dimensions Approximate Dimensions in Inches (mm) 1 45 mm C440/XT Electronic Overload Relays 1 A 1 1 1 1 1 1 1 C Text Orientation 1 1 1 1 B1 1 B Width A 1 Depth B1 B Mounting Holes (Height) C 4.32 (109.7) 4.63 (117.5) 3.68 (93.5) 1.80 (45.7) 4.00 (101.6) 4.30 (109.2) 3.68 (93.5) 1 1.80 (45.7) 4.30 (109.2) 4.60 (116.8) 3.68 (93.5) 1 1 NEMA Starter Size 00–2 1.80 (45.7) 1 XT IEC Frame Size B, C, D Standalone 0.35–45A 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-155 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in Inches (mm) 55 mm C440/XT Electronic Overload Relays 1 1 B 1 B1 C 1 1 1 A 1 1 NEMA Starter Size 1 XT IEC Frame Size 1 1 1 3 D, F, G Width A Height To Reset B B1 Mounting Depth C 2.21 (56.0) 5.52 (140.2) 5.21 (132.4) 4.13 (104.8) 2.21 (56.0) 5.52 (140.2) 5.21 (132.4) 4.13 (104.8) 2.21 (56.0) 5.52 (140.2) 5.21 (132.4) 4.13 (104.8) Standalone 20–100A 110 mm C440/XT Electronic Overload Relays B1 1 1 1 C 1 1 1 1 B A 1 Width A Height To Reset B B1 Mounting Depth C 4.33 (110.0) 6.20 (157.0) 5.90 (150.0) 6.00 (152.0) 1 NEMA Starter Size 1 XT IEC Frame Size G 4.33 (110.0) 6.20 (157.0) 5.90 (150.0) 6.00 (152.0) 1 H 4.33 (110.0) 6.20 (157.0) 5.90 (150.0) 6.00 (152.0) 4.33 (110.0) 6.20 (157.0) 5.90 (150.0) 6.00 (152.0) 4.33 (110.0) 5.90 (149.0) 5.60 (142.0) 4.00 (102.0) 1 1 4 Standalone Pass-Through 1 1 1 V5-T1-156 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Contents Manual Motor Protectors Description Page Relays and Timers . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Controls . . . . . . . . . . . . . . . . . . . . . . . . . Contactors and Starters . . . . . . . . . . . . . . . . . . . . Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay . . . . . . . . . . . Manual Motor Protectors Features and Benefits . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . Product Identification . . . . . . . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . Combination Motor Controllers . . . . . . . . . . . . . . . XT Electronic Manual Motor Protector . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 V5-T1-3 V5-T1-18 V5-T1-35 V5-T1-128 V5-T1-141 1 V5-T1-158 V5-T1-158 V5-T1-159 V5-T1-160 V5-T1-161 V5-T1-164 V5-T1-176 V5-T1-185 V5-T1-193 V5-T1-216 V5-T1-229 1 1 1 1 1 1 1 1 1 Manual Motor Protectors Product Description Application Description Eaton’s new XT family of manual motor protectors (MMPs) features a pushbutton or rotary ON/OFF manual disconnect, Class 10 adjustable bimetallic overload relay and fixed magnetic short-circuit trip capability in one compact unit. Two frame sizes are available: Frame B (45 mm) for motors with FLA ratings up to 32A and Frame D (55 mm) covers motor FLA ratings up to 65A. The XTPB and XTPR MMPs can be used in the following applications. 1 1 Motor Protective Circuit Breaker In many countries outside of the United States and Canada, especially Europe, the MMPs are tested and classified as thermalmagnetic circuit breakers for use in motor branch circuits. This can be an important consideration for all companies who export their equipment and machines internationally. Both the XTPB and XTPR conform to IEC/EN 60947 and have the CE Mark. Group Motor Installations A group motor installation can be defined as more than one motor circuit protected by a single set of fuses or circuit breaker on a motor branch circuit. This eliminates the need for individual fuses or circuit breakers for each motor circuit. Substantial component cost savings, panel space savings and reduced wiring installation time can be achieved in group motor installations. Manual Motor Protectors The XTPB and XTPR MMPs are UL listed under UL 508 as manual motor protectors. They provide an economical solution for applications requiring simple manual starting and stopping of motors. When used as a manual starter, they are typically installed in an enclosure. Many enclosures are offered as accessories for the MMPs. Separate shortcircuit protective devices, such as circuit breakers or fuses, are wired ahead of the MMPs. The short-circuit protective device should be sized per the NEC and should not exceed 400% of the maximum FLA dial setting of the MMP. The MMPs are tested and listed for group installation. If remote operation is required, a magnetic contactor can be wired in series with the MMP. Article 430.53 of the NEC contains the rules and requirements for group motor installations. Refer to application note AP03402001E for NEC requirement for group motor installation. Volume 5—Motor Control and Protection Individual Branch Motor Applications A UL 508 Type E selfprotected manual combination starter/motor controller consists of a single device possessing four essential elements: disconnect, short circuit protection, motor controller, and motor overload protection. Some MMPs require use of a lineside adapter for this type of approval. When tested as an official combination by UL, this device takes the place of a fuse-starter or breakerstarter, XT Type E MMPs are self-protected, meaning they do not need additional short circuit protection of a fuse or breaker. Type E devices can also be used with a contactor or other types of UL approved controllers. If tested with a contactor, the combination motor controller becomes a Type F device. See Page V5-T1-199 for XTFC Type F devices. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CA08100006E—August 2012 www.eaton.com V5-T1-157 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 ● ● ● ● ● ● 1 ● 1 ● 1 1 1 XT IEC Power Control Features and Benefits 1 1 IEC Contactors and Starters ● ● 1 ON/OFF rotary handle with lockout provision Visible trip indication Class 10 overload protection Phase loss sensitivity Ambient temperature compensation to IEC/EN 60947, VDE 0660 Fixed short-circuit trip— 14 times maximum setting of overload FLA dial Type 2 coordination per IEC 947 Identification markers standard on starter faceplate Motor applications from 0.1A to 65A Built-in heater and magnetic trip elements to protect the motor Line Side Adapters—When to Use Them ● ● ● ● Adjustment dial for setting motor FLA DIN rail mount Terminal types available: ● Screw terminals ● Screw (line) and spring cage (load) terminals ● Spring cage terminals Accessories include: ● Front and side auxiliary contacts ● Trip indicating contacts ● Tamperproof cover for OLR dial ● Undervoltage release ● Shunt trip ● Through-the-door operators ● Enclosures ● Three-phase line side connecting links Note: Line side adapters are not required for non-US applications. Most countries outside of the US classify the MMP as a thermal magnetic circuit breaker. Manual Motor Protectors Self-Protected Manual Combination Starters Group Installation Upstream SCPD required. Line Side Adapter (LSA) Not required 1 1 1 1 Standards and Certifications ● ● ● ● 1 ● 1 ● Manual Motor Protector and Line Side Adapter CE approved UL listed File No. E245398 UL 508 group motor and Type E compliant IEC/EN 60947 CSA File 229767, Class 3211-05 DIN VDE 0660 Part 100, Part 101 and Part 102 1 1 1 Note: For Type 2 Coordination of MMCs, see Page V5-T1-230. 1 1 1 1 1 1 1 1 1 V5-T1-158 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com UL 508 Type E Self-Protected Manual Combination Starter Self-protected. No additional SCPD needed in branch circuit. Line Side Adapter (LSA) Required Line Side Adapter XTPAXLSA Line Side Adapter XTPAXLSAD MMP XTPR…BC1 MMP XTPR…DC1 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Product Identification 1 1 1 1 4 1 1 1 2 1 1 1 5 5 1 3 1 1 5 1 1 1 2 2 1 6 1 1 6 1 1 Notes Basic Units 1 XTPB pushbutton manual motor protectors (see Page V5-T1-161) Rated operational current up to 25A Switching capacity 50 kA/415V Short-circuit release, adjustable 0.6–1 x lu Single-phasing sensitive 2 XTPR rotary manual motor protectors (see Page V5-T1-162) Rated operational current up to 32A, 65A Switching capacity 150/50 kA/415V Short-circuit release, fixed setting to 14 x lu Overload release, adjustable 0.6–1 x lu Single-phasing sensitive With screws or spring-loaded terminals 1 Mounting Accessories Rotary handle mechanism (see Page V5-T1-167) ON/OFF/tripped switch position indication Lockable door/cover interlock Extendable y plug fit extension shaft Handle latched in switch positions Optionally also without locking and door interlock function 3 Insulated enclosures (see Page V5-T1-171) Surface mounting, enclosures, IP40, IP55 and IP40 and IP55 front flush mounting enclosure Mounting/wiring (see Page V5-T1-167) Component adapter for busbar mounting Three-phase commoning link for side-by-side-mounting Mounting kits for rapid mounting of direct-on-line, reversing and stardelta starters Add-On Functions 4 Voltage releases (see Page V5-T1-166) Undervoltage release Shunt releases With screws or spring-loaded terminals 5 Standard auxiliary contacts (see Page V5-T1-164) ON/OFF indication Differential fault indication overload/ short-circuit release ON/OFF for (high capacity) contact module ON/OFF for starter combination With early-make contacts With screws or spring-loaded terminals 6 Current limiter (see Page V5-T1-166) Increases the switching capacity of the 10–25A manual motor protectors to 100 kA/440V Can be used for individual group protection Volume 5—Motor Control and Protection 1 1 1 1 1 1 1 1 1 CA08100006E—August 2012 www.eaton.com V5-T1-159 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Catalog Number Selection XT Manual Motor Protectors XT PR 012 B C1 1 1 Designation XT = XT IEC power control PB = 1 PR 1 = PM = 1 PT = Type Manual motor protector— pushbutton Manual motor protector— rotary Manual motor protector— magnetic only Manual transformer protector (high mag.) 1 1 1 1 Current Ratings Frame B Frame D P16 = 0.16A 016 = 16A P25 = 0.25A 025 = 25A P40 = 0.40A 032 = 32A P63 = 0.63A 040 = 40A 001 = 1A 050 = 50A 1P6 = 1.6A 058 = 58A 2P5 = 2.5A 063 = 63A 004 = 4A 6P3 = 6.3A 010 = 10A 012 = 12A 016 = 16A 020 = 20A 025 = 25A 032 = 32A Frame Size B = 45 mm D = 55 mm 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-160 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Trip Class C1 = Class 10 Blank = Magnetic only (no thermal trip) Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Product Selection 1 Product Selection for Manual Motor Starter Applications When ordering, specify catalog numbers according to the following stipulations: XT manual motor protectors are selected based on the overload current range required for a given motor. This current range is determined from the motor full load ampere rating and motor service factor usually found on the motor nameplate. 1 For motors with service factors less than 1.15, multiply the motor FLA by 0.90 to select appropriate MMP. For motor with service factor of 1.15 or greater, use motor nameplate full load amperes to select the appropriate MMP. Example: For motor having FLA of 6.4A and service factor of 1.0 (6.4A x 0.90 = 5.76A) select catalog number XTPB6P3B01. Example: For motor having FLA of 11A and service factor of 1.15, select catalog number XTPR012BC1. 1 1 1 1 1 See Application Note— AP03402001E. 1 1 Frame B XTPB Pushbutton Manual Motor Protectors—Global and North American Ratings—Frame B Type 1 and Type 2 Coordination Motor Protective Device with Thermal and Magnetic Trip Rated Uninterrupted Current— Iu = Ie (Amps) FLA Adjustment Range/ Overload Release— Ir (Amps) Short Circuit Release— Irm (Amps) 1 1 Maximum Motor Ratings 1 Maximum kW Rating AC-3—P (kW) Maximum hp Rating—P (hp) UL 508/CSA C22.2 No. 14 Three-Phase Three-Phase 220– 240V 380– 415V 440V 500V 660– 690V 200V 240V 480V 600V 1 Screw Terminal Catalog Number 0.16 0.1–0.16 2.2 — — — — 0.06 2 2 2 2 XTPBP16BC1 0.25 0.16–0.25 3.5 — 0.06 0.06 0.06 0.12 2 2 2 2 XTPBP25BC1 0.4 0.25–0.4 5.6 0.06 0.09 0.12 0.12 0.18 2 2 2 2 XTPBP40BC1 2 2 2 XTPBP63BC1 XTPB001BC1 0.63 0.4–0.63 8.8 0.09 0.12 0.18 0.25 0.25 2 1 0.63–1 14 0.12 0.25 0.25 0.37 0.55 2 2 2 1/2 1.6 1–1.6 22 0.25 0.55 0.55 0.75 1.1 2 2 3/4 3/4 XTPB1P6BC1 2.5 1.6–2.5 35 0.37 0.75 1.1 1.1 1.5 1/2 1/2 1 1-1/2 XTPB2P5BC1 4 2.5–4 56 0.75 1.5 1.5 2.2 3 3/4 3/4 2 3 XTPB004BC1 6.3 4–6.3 88 1.1 2.2 3 3 4 1 1-1/2 3 5 XTPB6P3BC1 10 6.3–10 140 2.2 4 4 4 7.5 3 3 7-1/2 10 XTPB010BC1 12 8–12 168 3 5.5 5.5 5.5 11 3 3 7-1/2 10 XTPB012BC1 16 10–16 224 4 7.5 9 9 12.5 3 5 10 10 XTPB016BC1 20 16–20 280 5.5 9 11 12.5 15 5 — — 15 XTPB020BC1 25 20–25 350 5.5 12.5 12.5 15 22 — 7-1/2 15 20 XTPB025BC1 Notes Single-phasing sensitivity to IEC/EN 60947-4-1, VDE 0660 Part 102. Service Factor (SF)—Setting Ir of current scale in dependence of load factor: SF = 1.15 → Ir = 1 x In mot SF = 1 → Ir = 0.9 x In mot 1 1 1 1 1 1 1 1 1 1 For manual motor protective circuit breaker switching capacity, see Page V5-T1-181. 2 1 1 Can be snap-fit to IEC/EN 60715 top-hat (DIN) with 7.5 or 15 mm height. 1 1 Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only. In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-161 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 Frame B 1 IEC Contactors and Starters XT IEC Power Control XTPR Rotary Manual Motor Protectors with Screw Terminals— Global Ratings and North American Ratings—Frame B Type 1 and Type 2 Coordination Motor Protective Device with Thermal and Magnetic Trip 1 Rated Uninterrupted Current— Iu = Ie (Amps) 1 1 FLA Adjustment Range/ Overload Release— Ir (Amps) Short Circuit Release— Irm (Amps) Maximum Motor Ratings 1 Maximum kW Rating AC-3—P (kW) Maximum hp Rating—P (hp) UL 508/CSA C22.2 No. 14 Three-Phase 220– 240V 380– 415V Three-Phase 440V 500V 660– 690V 200V 240V 480V 600V Screw Terminal Catalog Number 0.16 0.1–0.16 2.2 — — — — 0.06 2 2 2 2 XTPRP16BC1 0.25 0.16–0.25 3.5 — 0.06 0.06 0.06 0.12 2 2 2 2 XTPRP25BC1 0.4 0.25–0.4 5.6 0.06 0.09 0.12 0.12 0.18 2 2 2 2 XTPRP40BC1 0.63 0.4–0.63 8.8 0.09 0.12 0.18 0.25 0.25 2 2 2 2 XTPRP63BC1 1 1 0.63–1 14 0.12 0.25 0.25 0.37 0.55 2 2 2 2 XTPR001BC1 1.6 1–1.6 22 0.25 0.55 0.55 0.75 1.1 2 2 3/4 3/4 XTPR1P6BC1 1 2.5 1.6–2.5 35 0.37 0.75 1.1 1.1 1.5 1/2 1/2 1 1-1/2 XTPR2P5BC1 4 2.5–4 56 0.75 1.5 1.5 2.2 3 3/4 3/4 2 3 XTPR004BC1 6.3 4–6.3 88 1.1 2.2 3 3 4 1 1-1/2 3 5 XTPR6P3BC1 1 10 6.3–10 140 2.2 4 4 4 7.5 3 3 7-1/2 10 XTPR010BC1 12 8–12 168 3 5.5 5.5 5.5 11 3 3 7-1/2 10 XTPR012BC1 1 16 10–16 224 4 7.5 9 9 12.5 3 5 10 10 XTPR016BC1 20 16–20 280 5.5 9 11 12.5 15 5 — — 15 XTPR020BC1 1 25 20–25 350 5.5 12.5 12.5 15 22 — 7-1/2 15 20 XTPR025BC1 32 25–32 448 7.5 15 15 22 30 7-1/2 10 20 25 XTPR032BC1 1 1 1 1 1 Frame D 1 XTPR Rotary Manual Motor Protectors with Screw Terminals— Global Ratings and North American Ratings—Frame D Type 1 and Type 2 Coordination Motor Protective Device with Thermal and Magnetic Trip 1 1 Rated Uninterrupted Current— Iu = Ie (Amps) 1 FLA Adjustment Range/ Overload Release— Ir (Amps) Short Circuit Release— Irm (Amps) Maximum Motor Ratings 1 Maximum kW Rating AC-3—P (kW) Maximum hp Rating—P (hp) UL 508/CSA C22.2 No. 14 Three-Phase 220– 240V 380– 415V Three-Phase 440V 500V 660– 690V 200V 240V 480V 600V Screw Terminal Catalog Number 1 16 10–16 224 4 7.5 9 9 12.5 3 5 10 15 XTPR016DC1 25 16–25 350 5.5 12.5 12.5 15 22 7-1/2 7-1/2 20 25 XTPR025DC1 1 32 25–32 448 7.5 15 17.5 22 22 10 10 25 30 XTPR032DC1 40 32–40 560 11 20 22 24 30 10 15 30 30 XTPR040DC1 1 1 1 50 40–50 700 14 25 30 30 45 10 15 30 40 XTPR050DC1 58 50–58 812 17 30 37 37 55 15 15 40 50 XTPR058DC1 65 55–65 882 18.5 34 37 45 55 15 15 40 50 XTPR063DC1 Notes Single-phasing sensitivity to IEC/EN 60947-4-1, VDE 0660 Part 102. 1 Can be snap-fit to IEC/EN 60715 top-hat (DIN) with 7.5 or 15 mm height. Service Factor (SF)—Setting Ir of current scale in dependence of load factor: SF = 1.15 → Ir = 1 x In mot SF = 1 → Ir = 0.9 x In mot 1 1 For manual motor protective circuit breaker switching capacity, see Page V5-T1-181. 1 2 1 Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only. In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 1 1 V5-T1-162 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Frame B XTPR Manual Self-Protected Motor Starters—North American Ratings, UL 508 Type E—Frame B 1 Motor Protective Device with Thermal and Magnetic Trip Rated Uninterrupted Current— Iu (Amps) 0.16 FLA Adjustment Range/ Overload Release— Ir (Amps) 0.1–0.16 Short Circuit Release— Irm (Amps) 1 1 Maximum Motor Ratings 2 Maximum hp Rating—P (hp) Three-Phase Rated Short-Circuit Breaking Capacity (kA) Manual Motor Protector— Screw Terminal Catalog Number 480V/ 277V 600V/ 247V 240V 480/ 277V 600/ 347V Line Side Adapter 1 Catalog Number 3 1/2 1/2 65 65 50 XTPAXLSA XTPRP16BC1 3 1/2 1/2 65 65 50 XTPAXLSA XTPRP25BC1 200V 240V 2.2 3 0.25 0.16–0.25 3.4 3 0.4 0.25–0.4 5.6 3 3 1/2 1/2 65 65 50 XTPAXLSA XTPRP40BC1 0.63 0.4–0.63 8.8 3 3 1/2 1/2 65 65 50 XTPAXLSA XTPRP63BC1 1 0.63–1 14 3 3 1/2 1/2 65 65 50 XTPAXLSA XTPR001BC1 1.6 1–1.6 22 3 3 3/4 3/4 65 65 50 XTPAXLSA XTPR1P6BC1 2.5 1.6–2.5 35 1/2 1/2 1 1-1/2 65 65 50 XTPAXLSA XTPR2P5BC1 4 2.5–4 56 3/4 1 2 3 65 65 50 XTPAXLSA XTPR004BC1 6.3 4–6.3 88 1 1-1/2 3 5 65 65 50 XTPAXLSA XTPR6P3BC1 10 6.3–11 140 3 3 7-1/2 10 65 65 50 XTPAXLSA XTPR010BC1 12 8–12 168 3 3 7-1/2 — 65 65 — XTPAXLSA XTPR012BC1 16 10–16 224 3 5 10 — 42 42 — XTPAXLSA XTPR016BC1 20 16–20 280 5 5 — — 18 18 — XTPAXLSA XTPR020BC1 25 20–25 350 5 7-1/2 15 — 18 18 — XTPAXLSA XTPR025BC1 32 25–32 448 7-1/2 10 25 — 18 18 — XTPAXLSA XTPR032BC1 1 1 1 1 1 1 1 1 1 1 1 1 Frame D XTPR Manual Self-Protected Motor Starters—North American Ratings, UL 508 Type E—Frame D Motor Protective Device with Thermal and Magnetic Trip Rated Uninterrupted Current— Iu (Amps) FLA Adjustment Range/ Overload Release— Ir (Amps) 1 1 1 Short Circuit Release— Irm (Amps) Maximum Motor Ratings 2 Maximum hp Rating—P (hp) Three-Phase 200V 240V 480V/ 277V 600V/ 247V Rated Short-Circuit Breaking Capacity (kA) 240V 480/ 277V 600/ 347V Line Side Adapter 1 Catalog Number Manual Motor Protector— Screw Terminal Catalog Number 16 10–16 224 3 5 10 10 65 65 25 XTPAXLSAD XTPR016DC1 25 16–25 350 7-1/2 7-1/2 20 25 65 65 25 XTPAXLSAD XTPR025DC1 32 25–32 448 10 10 25 30 65 65 25 XTPAXLSAD XTPR032DC1 40 32–40 560 10 — 30 30 65 65 25 XTPAXLSAD XTPR040DC1 50 40–50 700 — 15 30 — 65 65 — XTPAXLSAD XTPR050DC1 58 50–58 812 — — 40 — 65 65 — XTPAXLSAD XTPR058DC1 65 55–65 882 — — 40 — 65 65 — XTPAXLSAD XTPR063DC1 Notes A UL 508 Type E self-protected manual combination starter (XTPR) consists of a manual motor protector (XTPR) and a UL Listed line side adapter (e.g., XTPAXLSA). The Type E self-protected manual combination starter alone is a legitimate short-circuit protective device and disconnect means for the downstream motor, while the contactor has been added to provide remote operation of the motor circuit. Conductor size for XTPAXLSA is 14–6 AWG, XTPAXLSAD is 8 AWG–1/0. 1 2 3 UL 508 Type E starters are assembled from a standard XTPR and a special incoming terminal line side adapter (XTPAXLSA or XTPAXLSAD). Select manual motor protectors by full load amperes. Maximum motor ratings (kW, hp) are for reference only. In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-163 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control Accessories Auxiliary Contacts XTPAXSA_ Side-Mount Auxiliary Contacts Contact Configuration 1 1NO-1NC Contact Sequence 1.13 1.21 L1 L2 L3 Pkg. Qty. 1 Screw Terminal Catalog Number 5 XTPAXSA11 5 XTPAXSA12 5 XTPAXSA21 XTPAXSA11 1 1 1.14 1.22 1NO-2NC 1 1.13 1.21 1.31 L1 L2 L3 XTPAXSA12 1 1.14 1.22 1.32 1 2NO-1NC 1.13 1.21 1.33 L1 L2 L3 XTPAXSA21 1 1.14 1.22 1.34 1 Can be fitted on the right side of manual motor protectors (XTPB, XTPR, XTPM) and manual transformer protectors (XTPT) and can be combined with XTPAXSATR_ and XTPAXFA_ trip indicating auxiliary contact. 1 1 1 XTPAXFA11 Front-Mount Auxiliary Contacts Contact Configuration 1 1NO-1NC 1 Contact Sequence 1.53 1.61 L1 L2 L3 Pkg. Qty. 1 Screw Terminal Catalog Number 5 XTPAXFA11 XTPAXFA11 1 1.54 1.62 1 Can be fitted to manual motor protectors (XTPB, XTPR, XTPM) and manual transformer protectors (XTPT). 45 mm (XTPR…B and XTPB) or 55 mm (XTPR…D) widths of manual motor protectors remain unchanged. 1 Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 1 V5-T1-164 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control XTPAXSATR_ 1.1 Side-Mount Trip Indicating Auxiliary Contacts Contact Configuration Contact Sequence 2 x 1NO “+” “ ” 4.43 4.13 1 Pkg. Qty. 1 For Use with… 2 XTPB, XTPR, XTPM, XTPT Catalog Number 1 XTPAXSATR20 1 1 4.44 4.14 On/Off 1 L1L2 L3 “+” “ >” Trip “+” 1 1 L1L2 L3 “+” “ >” 1 2 x 1NC “+” “ ” 4.31 4.21 2 XTPB, XTPR, XTPM, XTPT XTPAXSATR02 1 1 4.32 4.22 1 On/Off 1 L1L2 L3 “+” “ >” Trip “+” 1 L1L2 L3 “+” “ >” 1 1 Can be fitted on the right side of manual motor protectors. Can be combined with standard auxiliary contacts. Trip indication: A. General trip indication (overload) B. Short-circuit trip. Local short-circuit indication by red indicator, manually resettable. 1 1 Early-Make Front-Mount Auxiliary Contacts Contact Configuration XTPBXFAEM20 2NO Contact Sequence 3.13 3.23 Pkg. Qty. 1 For Use with… Catalog Number 5 XTPB XTPBXFAEM20 1 1 1 1 3.14 3.24 XTPAXFAEM20 2NO 2 XTPR, XTPM, XTPT XTPAXFAEM20 2 1 1 1 1 For use with XTPB_, Frame B XTPR and XTPT. Can be fitted to the front of a manual motor protector. 45 mm width of manual motor protector remains unchanged. For early energization of undervoltage release, e.g., in emergency-stop circuits to EN 60204. 1 Notes 1 Orders must be placed in multiples of package quantity listed. 2 Not for use with rotary handle mechanism. 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-165 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 XT IEC Power Control Additional Accessories XTPAXSR_ 1 1 1 IEC Contactors and Starters Contact Sequence C1 1 1 Shunt Release Undervoltage Release XTPAXUVR_ Pkg. Qty. 1 Screw Terminal Catalog Number Pkg. Qty. 1 Screw Terminal Catalog Number 2 XTPAXSR24V50H 2 XTPAXUVR24V50H 2 XTPAXSR48V50H 2 XTPAXUVR24V60H 2 XTPAXSR110V50H 2 XTPAXUVR48V50H 2 XTPAXSR120V60H 2 XTPAXUVR60V50H 2 XTPAXSR208V60H 2 XTPAXUVR110V50H 2 XTPAXSR220V50H 2 XTPAXUVR120V60H 2 XTPAXSR230V50H 2 XTPAXUVR208V60H 2 XTPAXUVR220V50H 2 XTPAXUVR230V50H Contact Sequence D1 U 2 XTPAXSR240V50H 2 XTPAXSR240V60H 2 XTPAXSR380V50H 2 XTPAXUVR240V50H 2 XTPAXSR400V50H 2 XTPAXUVR240V60H 2 XTPAXSR415V50H 2 XTPAXUVR380V50H 2 XTPAXSR440V60H 2 XTPAXUVR400V50H 1 2 XTPAXSR480V60H 2 XTPAXUVR415V50H 2 XTPAXSR24VDC 2 XTPAXUVR440V60H 1 2 XTPAXSR48VDC 2 XTPAXUVR480V60H 2 XTPAXSR60VDC 2 XTPAXUVR600V60H 1 2 XTPAXSR110VDC 2 XTPAXSR125VDC 2 XTPAXSR220VDC 2 XTPAXSR250VDC Can be used to trip the manual motor protector from a remote location. Can be fitted on left side manual motor protectors. Cannot be combined with XTPAXSR. When combined with a circuit breaker, it can be used as emergency-stop device to IEC/EN 60204. C2 1 1 1 1 1 Can be used to trip the manual motor protector from a remote location. Can be fitted on the left side of manual motor protectors. Cannot be combined with the XTPAXUVR. DC: Intermittent operation 5 sec. 1 1 1 1 D2 XTPAXCL Current Limiter 2 1 Description 1 To enhance the switching capacity of non-inherently safe 10–25A manual motor protectors to 150 kA/440V 1 Contact Sequence L Pkg. Qty. 1 Catalog Number 1 XTPAXCL T 1 The XTPAXCL enhances the switching capacity of the XT manual motor protectors. It can be used with the XTPB, XTPR…BC1, XTPR…DC1 for individual or group protections. The rated uninterrupted current is 63A for IEC and 25A for UL/CSA. It can be mounted next to or behind the manual motor protector. See Page V5-T1-181 for ratings when using the current limiter. 1 1 Notes 1 Orders must be placed in multiples of package quantity listed. 2 Max. rated operation voltage Ue = 690V, rated uninterrupted current I = 63A. Can be used for individual and u group protection. For group protection and in combination with the XTPR…D order additional XTPAXIT incoming terminal if required. Mounting next to or behind the manual motor protector. 16–63A XTPR…D: 100 kA/400V, 10 kA/690V. 1 1 1 1 1 V5-T1-166 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 IP65 Rotary Handle Mechanism 1234 Enclosure Rating Description XTPAXRHM_ 1 Catalog Number 1 Complete Kits—Includes Handle, Shaft and Required Hardware Rotary handle mechanism—black 6 IP65 NEMA 12 UL/CSA 4X 1 XTPAXRHMB 1 XTPAXRHMRY Rotary handle mechanism—black—rotated 90° from vertical 6 1 XTPAXRHM90B Rotary handle mechanism—red/yellow—rotated 90° from vertical 7 1 XTPAXRHM90RY 10 XTPAXRHMSFT Rotary handle mechanism—red/yellow 7 XTPAXRHMSFT Pkg. Qty. 5 1 1 1 Separate Parts Shaft only—includes shaft to mount to XTPR, 175 mm length — 1 1 XTPAXSW Sealing Facility Description To prevent tampering with the overload release and the test function. It can be sealed using industry standard sealing wire. For use with XTPR manual motor protectors. 1 Pkg. Qty. 5 Catalog Number 5 XTPAXSW 1 1 1 Three-Phase Commoning Links For Use with… MMP with no side-mounted auxiliaries or voltage releases Each MMP with one auxiliary contact or trip-indicating auxiliary contact fitted on the right Each MMP with an auxiliary contact and trip-indicating auxiliary contact mounted on the right or a voltage release mounted on the left. 8 1 Qty. MMP Length of Link (mm) Unit Width (mm) Pkg. Qty. 5 Catalog Number 2 90 45 10 XTPAXCLKA2 1 3 135 45 10 XTPAXCLKA3 1 4 180 45 10 XTPAXCLKA4 1 5 225 45 10 XTPAXCLKA5 1 2 99 45 + 9 10 XTPAXCLKB2 1 3 153 45 + 9 10 XTPAXCLKB3 1 4 207 45 + 9 10 XTPAXCLKB4 1 5 261 45 + 9 10 XTPAXCLKB5 1 2 108 45 + 18 10 XTPAXCLKC2 1 1 1 For parallel power feed to several manual motor protectors on terminals 1, 3 and 5. 1 Notes 1 Plug-in connection shafts, XTPAXRHMSFT_ can be cut to desired length for mounting depths of 100–240 mm. Carrier with extension shaft included. 2 With ON/OFF switch position and “+” (tripped), lockable with 3 padlocks, 4–8 mm hasp. Can be locked in the OFF position, if required. 3 Rotary handle mechanisms ship with door interlock disabled. See instruction publication with product for how to enable door interlock. 4 Not for use with XTPAXFAEM20 early-make front-mount auxiliary contact. 5 Orders must be placed in multiples of package quantity listed. 6 For use on main switches to IEC/EN 60204. 7 For use on main switches with emergency-stop function to IEC/EN 60204. 8 Protected against accidental contact. Frame B short-circuit proof Ue = 690V, I = 63A. Frame B links can be combined by u rotating mounting. 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-167 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 XTPAXUTS 1 1 1 1 XTPAXIT 1 IEC Contactors and Starters XT IEC Power Control Shroud for Unused Terminals of Three-Phase Commoning Links For Use with… Description Frame B XTPR To cover unused terminals on three-phase commoning link. Protected against direct contact. Pkg. Qty. 1 Catalog Number 20 XTPAXUTS Incoming Terminals for Three-Phase Commoning Link 2 For Use with… Pkg. Qty. 1 Catalog Number Frame B XTPR, XTPB 5 XTPAXIT Pkg. Qty. 1 Catalog Number 1 1 Line-Side Adapter 3 1 For Use with… 1 XTPAXLSA Frame B XTPR to create a UL 508 Type E/F manual combination starter 5 XTPAXLSA XTPAXLSAD Frame D XTPR to create a UL 508 Type E/F manual combination starter 1 XTPAXLSAD 4 1 1 1 1 1 1 Combination Connection Kits 1 Non-Reversing Starters 1 For Use with… Description/Comprised of … Std. Pack 1 Catalog Number XTPR…B + XTCE…B Mechanical connection element for XTPR…B and contactor 1 XTPAXTPCB Main current wiring between XTPR…B and contactor in toolless plug connection 1 1 XTPAXTPCB 1 Use contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to 2.5 mm2 external diameter or four cables up to 3.5 mm2 external diameter. 1 1 XTPAXTPC_ 1 XTPR…B + XTCE…C DIN rail adapter plate Main current wiring between XTPR and contactor 1 XTPAXTPCC XTPR…D + XTCE…D DIN rail adapter plate Main current wiring between XTPR and contactor 1 XTPAXTPCD 1 1 Notes 1 Orders must be placed in multiples of package quantity listed. 2 For three-phase commoning link, protected against accidental contact, U = 690V, I = 63A; e u For conductor cross-sections: 2.5–25 mm2 stranded; 2.5–16 mm2 flexible with ferrules, AWG 14-6. 3 XTPAXLSA is for three-phase commoning link, finger and back-of-hand proof, Ue = 690V, Iu = 60A for conductor cross sections: 2.5–25 mm2 stranded, 2.5–16 mm2 flexible with ferrule, AWG 14-6. 4 XTPAXLSAD cannot be combined with three-phase commoning links. Conductor size 8 AWG–1/0. 1 1 1 1 1 V5-T1-168 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Reversing Starters XTPAXTPCRB 1 For Use with… Description/Comprised of … Std. Pack 1 Catalog Number XTPR…B + XTCE…B01_ Mechanical connection element for XTPR…B and contactor 1 XTPAXTPCRB Reversing starter main current wiring in toolless plug connection 1 Control cables for electrical interlocking in toolless plug connection: – K1M: A1–K2M: 21 – K1M: 21–K2M: A1 – K1M: A2–K2M: A2 1 Cable guidance 1 1 1 1 Use contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to 2.5 mm2 external diameter or four cables up to 3.5 mm2 external diameter. XTPAXTPCRC XTPR…B + XTCE…C 1 1 DIN rail adapter plate 1 Reversing starter main current wiring 1 XTPAXTPCRC 1 1 1 1 Star-Delta Starter Sets XTPAXSDSB 1 For Use with… Description/Comprised of … Std. Pack 1 Catalog Number XTPR…B + XTCE…B DIN rail adapter plate 1 XTPAXSDSB Main current wiring between XTPR…B and contactor 1 Electrical interlock between delta and star contactor 1 1 1 1 Use as contactor auxiliary switch XTCEXFAT_ 1 XTPAXSDSC XTPR…B + XTCE…C DIN rail adapter plate 1 Main current wiring between XTPR…B and contactor 1 XTPAXSDSC 1 1 1 1 1 Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-169 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 XTPAXECM_ 1 1 IEC Contactors and Starters XT IEC Power Control Electrical Connection Module For Use with… Description/Comprised of … Std. Pack 1 Catalog Number XTPR…B + XTCE…C Main current wiring between XTPR…B and contactor 5 XTPAXECMC XTPR…D + XTCE…D Main current wiring between XTPR…D and contactor 5 XTPAXECMD 1 DIN Rail Adapter Plates 1 For Use with… Description/Comprised of … Std. Pack 1 Catalog Number XTPAXTPCB XTPAXTPCRB 45 mm wide adapter plate with one DIN rail 4 XTPAXTPCPB XTPAXECMD XTPR…D + XTCE…C XTPR…D + XTCE…D 55 mm wide adapter plate with two DIN rails 4 XTPAXTPCPD 1 XTPAXTPCPB Connection element for side-by-side positioning of further plates 1 1 1 XTPAXTPCPD 1 Connection cams for further plates For use with reversing and star-delta starters 1 1 Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-170 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Pushbutton MMP Enclosures 1 Insulated Enclosures for Surface Mounting of XTPB Pushbutton Motor-Protective Circuit Breakers—Global Usage 1 Degree of Protection For Use with… IP40 NEMA 1 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXSA_, XTPAXUVR_, XTPAXSR_ IP65 NEMA 3R, 4X, 12, 13 1 Description Catalog Number — XTPBXENCS40 1 1 1 With actuation membrane. XTPBXENCS65 1 1 IP65 NEMA 3R, 4X, 12, 13 XTPB MMP only or with: XTPAXFA_, XTPAXUVR_, XTPAXSR_, XTPAXCL Lockable in OFF position. XTPBXENCSLO65 IP65 NEMA 3R, 4X, 12, 13 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXUVR_, XTPAXSR_, XTPAXCL Lockable in OFF position in combination with XTPBXFAEM20 early-make front-mount auxiliary contact XTPBXENCSLE65 With emergency-stop (e-stop) pushbutton actuator, red-yellow XTPBXENCSES65 With emergency-stop (e-stop) pushbutton actuator, red-yellow key release XTPBXENCSEK65 IP65 NEMA 3R, 4X, 12, 13 1 1 1 1 IP65 NEMA 3R, 4X, 12, 13 1 1 Insulated Enclosures for Surface Mounting of XTPB Pushbutton Manual Motor Protectors—North American Usage 23 Degree of Protection For Use with… IP41 NEMA 1 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXSA_, XTPAXUVR_, XTPAXSR_ IP65 NEMA 3R, 4X, 12, 13 1 Description Catalog Number — XTPBXENAS41 With actuating diaphragm XTPBXENAS65 1 1 XTPB MMP only or with: XTPAXFA_, XTPAXUVR_, XTPAXSR_, XTPAXCL Lockable in OFF position XTPBXENASLO65 IP65 NEMA 3R, 4X, 12, 13 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXUVR_, XTPAXSR_, XTPAXCL Lockable in OFF position in combination with XTPBXFAEM20 early-make front-mount auxiliary contact XTPBXENASLE65 With emergency-stop (e-stop) pushbutton actuator, red-yellow XTPBXENASES65 With emergency-stop (e-stop) pushbutton actuator, red-yellow key release XTPBXENASEK65 IP65 NEMA 3R, 4X, 12, 13 1 1 IP65 NEMA 3R, 4X, 12, 13 IP65 NEMA 3R, 4X, 12, 13 1 1 1 1 1 1 1 Notes 1 Integrated terminal for PE(N) connection, two M25 cable entry knockouts at top and at bottom. 2 Built-in terminal for PE(N). 3 North American enclosures come with conduit adapters for use with 1/2 in NPT. 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-171 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control 1 Insulated Enclosures for Surface Mounting of XTPB Pushbutton Manual Motor Protectors—North American Usage 1 1 Degree of Protection For Use with… 1 Front IP40 NEMA 1 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXSA_, XTPAXUVR_, XTPAXSR_ 1 Front IP65 NEMA 3R, 4X, 12, 13 1 Description Catalog Number — XTPBXENCF40 With actuating diaphragm XTPBXENCF55 1 1 1 1 Front IP65 NEMA 3R, 4X, 12, 13 XTPB MMP only or with: XTPAXFA_, XTPAXUVR_, XTPAXSR_, XTPAXCL Lockable in OFF position XTPBXENCFLO55 Front IP65 NEMA 3R, 4X, 12, 13 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXUVR_, XTPAXSR_, XTPAXCL Lockable in OFF position in combination with XTPBXFAEM20 early-make front-mount auxiliary contact XTPBXENCFLE55 With emergency-stop (e-stop) pushbutton actuator, red-yellow XTPBXENCFES55 With emergency-stop (e-stop) pushbutton actuator, red-yellow key release XTPBXENCFEK55 Front IP65 NEMA 3R, 4X, 12, 13 1 Front IP65 NEMA 3R, 4X, 12, 13 1 1 Note 1 Integrated terminal for PE(N) connection. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-172 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Rotary MMP Enclosures 1 1 Insulated Enclosures for Surface Mounting of Frame B (0.1–32A) XTPR Motor-Protective Circuit Breakers—Global Usage Degree of Protection For Use with… IP41 with vertical mounting Frame B XTPR only or with: XTPAXFA_, XTPAXSA_, XTPAXSATR_, XTPAXUVR_, XTPAXSR_, XTPAXCL Description Catalog Number Cover with aperture dimensioned to accommodate front of MMP. IP40, when mounted turned through 90° to left/right XTPAXENCS41 1 1 1 1 IP65 With black/grey rotary handle XTPAXENCS65B 1 IP65 With red/yellow rotary handle for use as emergency-stop switches to IEC/EN 60204 XTPAXENCS65RY 1 1 1 1 IP40 Frame B XTPR only or with: XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXCL Cover with aperture dimensioned to accommodate front of MMP XTPAXENCS40 2 IP55 Frame B XTPR only or with: XTPAXFA_, XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXCL With black/gray rotary handle XTPAXENCS55B 2 1 With red/yellow rotary handle for use as emergency-stop switches to IEC/EN 60204 XTPAXENCS55RY 2 1 1 1 IP55 1 1 Insulated Enclosures for Surface Mounting of Frame B (0.1–32A) XTPR Rotary Manual Motor Protectors—North American Usage 3 Degree of Protection For Use with… IP55 NEMA 1, 12, 3R Frame B XTPR only or with: XTPAXSA_ and XTPAXFA_, XTPAXUVR_ and XTPAXFA_, XTPAXSR_ and XTPAXFA_, XTPAXCL 1 Description Catalog Number With black/gray rotary handle XTPAXENAS55B 1 With red/yellow rotary handle for use as emergency-stop switch to VDE 0113 XTPAXENAS55RY 1 1 Insulated Enclosures for Surface Mounting of Frame B XTPR (0.1–32A) Rotary Motor-Protective Circuit Breakers with XTPAXFAEM20 Early-Make Front-Mount Auxiliary Contact—Global Usage 1 Degree of Protection For Use with… 1 IP65 Frame B XTPR and XTPAXFAEM20 only or with: XTPAXFA_, XTPAXSA_, XTPAXSATR_, XTPAXUVR_, XTPAXSR_, XTPAXCL IP65 IP55 IP55 Frame B XTPR and XTPAXFAEM20 only or with: XTPAXFA_, XTPAXUVR_, XTPAXSR_, XTPAXCL Description Catalog Number With black/gray rotary handle XTPAXENCSEM65B 1 With red/yellow rotary handle for use as emergency-stop switches to IEC/EN 60204 XTPAXENCSEM65RY 1 With black/gray rotary handle XTPAXENCSEM55B 1 With red/yellow rotary handle for use as emergency-stop switches to IEC/EN 60204 XTPAXENCSEM55RY 1 1 Notes 1 M25 metric cable entry knock-out, top and bottom. Cable push-through membrane, top and bottom, in the back plate and as a control line entry. Includes N and PE terminals. 2 Integrated terminal for PE(N) connection, two M25 cable entry knockouts at the top and bottom. 3 Built-in N and PE terminal, lower part without knockouts. 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-173 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control 1 Insulated Enclosures for Surface Mounting of Frame B XTPR (0.1–32A) Rotary Manual Motor Protectors with XTPAXFAEM20 Early-Make Front-Mount Auxiliary Contact—North American Usage 1 1 Degree of Protection For Use with… 1 IP55 NEMA 1, 12, 3R Frame B XTPR only or with: XTPAXSA_, XTPAXUVR_, XTPAXCL 1 1 Description Catalog Number With black/grey rotary handle XTPAXENASEM55B With red/yellow rotary handle for use as emergency-stop switch to VDE 0113 XTPAXENASEM55RY Insulated Enclosures for Flush Mounting of Frame B (0.1–32A) XTPR Rotary Manual Motor Protectors—Global Usage 2 1 1 Degree of Protection For Use with… Front IP40 Front IP55 1 1 1 Description Catalog Number Frame B XTPR only or with: XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXCL Cover with aperture dimensioned to accommodate front of MMP XTPAXENCF40 Frame B XTPR only or with: XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXFA_, XTPAXCL With black/gray rotary handle XTPAXENCF55B With red/yellow rotary handle for use as emergency-stop switches to IEC/EN 60204 XTPAXENCF55RY 1 1 Insulated Enclosures for Surface Mounting of Frame D (10–65A) Rotary Motor-Protective Circuit Breakers 1 1 1 Degree of Protection For Use with… IP65 NEMA 1, 12, 3R, 4X Frame D XTPR only or with: XTPAXFA_, XTPAXFAEM20, XTPAXSA_, XTPAXSATR_, XTPAXUVR_, XTPAXSR_, XTPAXCL IP65 NEMA 1, 12, 3R, 4X 1 1 Description Catalog Number With black/gray rotary handle XTPAXENCSD65B With red/yellow rotary handle for use as emergency-stop switches to IEC/EN 60204 XTPAXENCSD65RY Notes 1 Built-in N and PE terminal, lower part without knockouts. 2 Integrated terminal for PE(N) connection. 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-174 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control MMP Enclosure Accessories XTPAXPL_ 1 XTPR Manual Motor Protector Enclosure Padlock Attachment For Use with… Pkg. Qty. 1 Catalog Number 3 XTPAXPL1 2 XTPAXENCSD65B, XTPAXENCSD65RY 1 XTPAXPL2 2 XTPAXENCF55B, XTPAXENCF55RY 3 XTPAXPL3 3 Description XTPAXENCS65B, XTPAXENCS65RY, XTPAXENCSEM65B, XTPAXENCSEM65RY, XTPAXENCS55B, XTPAXENCS55RY, XTPAXENCSEM55B, XTPAXENCSEM55RY Padlocking feature. Up to three padlocks with 3–6 mm hasp thickness. For use as main switch to IEC/EN 60204 1 1 1 1 1 XTPAXNT Neutral Terminal for Use with XTPB and Frame B XTPR Flush-Mount Enclosures For Use with… XTPBXENCF40, XTPBXENCF55, XTPAXENCF40, XTPAXENCF55B, XTPAXENCF55RY XTPAXIL_ 1 Description Pkg. Qty. 1 Catalog Number For connection of a fifth conductor 20 XTPAXNT 1 1 Indicating Lights with Neon Bulb Color Description— Indicating Light White 110–230V 10 XTPAXILWB 230–400V 10 XTPAXILWN Green Red 1 Pkg. Qty. 1 Catalog Number 415–500V 10 XTPAXILWC 110–230V 10 XTPAXILGB 230–400V 10 XTPAXILGN 415–500V 10 XTPAXILGC 110–230V 10 XTPAXILRB 230–400V 10 XTPAXILRN 1 1 1 1 1 1 For use with XTPR and XTPB enclosures. 1 Lights do not carry individual IP or NEMA rating. All enclosure ratings remain valid when using indicating lights. 1 Notes 1 Orders must be placed in multiples of package quantity listed. 2 Lockable in the 0-position of the XTPR manual motor protector. 3 Lockable in the OFF position of the Frame B XTPR manual motor protector. 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-175 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Technical Data and Specifications XT Manual Motor Protectors XTPBP16B– XTPB025B XTPRP16B– XTPR032B XTPR016D– XTPR063D Standards IEC/EN 60947, VDE 0660, UL 508, CSA C22.2 No. 14 IEC/EN 60947, VDE 0660, UL 508, CSA C22.2 No. 14 IEC/EN 60947, VDE 0660, UL 508, CSA C22.2 No. 14 Climatic proofing 1 1 1 Description General Ambient temperature, °C Storage –25/80 –25/80 –25/70 Open –25/55 –25/55 –25/55 Enclosed –25/40 Mounting position 90 –25/40 90 90 –25/40 90 90 90 90 90 1 1 1 Direction of incoming supply As required As required As required Device IP20 IP20 IP20 Terminals IP00 IP00 IP00 Degree of protection 1 Protection against direct contact Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof 1 Shock resistance half-sinusoidal shock 10 ms to IEC 60068-2-27 (g) 25 25 15 1 Altitude (m), maximum 2000 2000 2000 Terminal capacity 1 Solid (mm2) 1 x (1–6) 2 x (1–6) 1 x (1–6) 2 x (1–6) 1 x (1–50) 2 x (1–35) 1 Flexible with ferrule to DIN 46228, (mm2) 1 x (1–6) 2 x (1–6) 1 x (1–6) 2 x (1–6) 1 x (1–35) 2 x (1–35) Solid or stranded (AWG) 18–10 18–10 14–2 1 Terminal screw tightening torque 1 Main cable, Nm 1.7 1. 3 Main cable, lb-in 15.0 15.0 26.6 1 Control circuit cable, Nm 1 1 1 Control circuit cable, lb-in 8.9 8.9 8.9 6000 1 Main Contacts Rated impulse withstand voltage (Uimp), Vac 6000 6000 1 Overvoltage category/pollution degree III/3 III/3 III/3 Rated operational voltage (Ue), Vac 690 690 690 1 Rated uninterrupted current = rated operational current (Iu = Ie) in amperes 25 or current setting of the overcurrent release 25 or current setting of the overcurrent release 25 or current setting of the overcurrent release 1 Rated frequency, Hz 40–60 40–60 40–60 Current heat loss (three-pole at operating temperature), W 6 6 22 1 Lifespan, mechanical (ops) 50,000 100,000 30,000 Lifespan, electrical (AC-3 at 400V) (ops) 50,000 100,000 30,000 1 Maximum operating frequency, operations/hr 25 40 40 1 1 1 1 1 Short-circuit rating AC See Page V5-T1-181 See Page V5-T1-181 See Page V5-T1-181 DC (kA) 60 60 (up to XTPR016B) 40 (XTPR020B–XTPR032B) 60 AC-3 (up to 690V) in amperes 25 32 65 DC-5 (up to 250V) in amperes 25 25 (3 contacts in series) 63 (3 contacts in series) Motor switching capacity Note 1 Damp heat, constant, to IEC 60068-2-78; damp heat, cyclic, to IEC 60068-2-30. V5-T1-176 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control XT Manual Motor Protectors, continued XTPBP16B– XTPB025B XTPRP16B– XTPR032B XTPR016D– XTPR063D Overload release setting range (x Iu) 0.6–1.0 0.6–1.0 0.6–1.0 Fixed short-circuit release (x Iu) 14 14 14 Description 1 1 Releases Short-circuit release tolerance ± 20% ± 20% ± 20% Phase-failure sensitivity IEC/EN 60947-1-1, VDE 0660 Part 102 IEC/EN 60947-1-1, VDE 0660 Part 102 IEC/EN 60947-1-1, VDE 0660 Part 102 1 1 1 Temperature compensation to IEC/EN 60947, VDE 0660, °C –5/40 –5/40 –5/40 operating range, °C –25/55 –25/55 –25/55 <0.25 <0.25 <0.25 Temperature compensation residual error for T >20°C, %/K 1 1 1 Auxiliary Contacts Description XTPAXSA_ _ XTPAXFA_ _ XTPA(B)XFAEM_ _ XTPAXSATR_ _ Rated impulse withstand voltage, Uimp (Vac) 6000 4000 4000 6000 Overvoltage category/pollution degree III/3 III/3 III/3 III/3 Ue (Vac) 500 440 440 500 Ue (Vdc) 250 250 250 250 690 690 690 690 1 1 1 Rated operational voltage Safe isolation to VDE 0106 Part 101 and Part 101/A1 between auxiliary contacts and main contacts (Vac) 1 1 1 Rated operational current AC-15 220–240 V, Ie (A) 3.5 1 1 3.5 380–415 V, Ie (A) 2 — — 2 440–500 V, Ie (A) 1 — — 1 1 1 1 DC-13 L/R <100 ms 24 V, Ie (A) 2 2 2 2 60 V, Ie (A) 1.5 — — 1.5 110 V, Ie (A) 1 — — 1 220 V, Ie (A) 0.25 — — 0.25 Mechanical, operations (x 106) 0.1 0.1 0.1 0.01 Electrical, operations (x 106) 0.05 0.1 0.1 0.005 1 Contact reliability (at Ue = 24 Vdc, Umin–17V, Imin = 5.4 mA, fault probability <10–8 <1 fault at 1 x 108 operations <10–8 <1 fault at 1 x 108 operations <10–8 <1 fault at 1 x 108 operations <10–8 <1 fault at 1 x 108 operations 1 Positively driven contacts to ZH 1/457 Yes — — — 1 1 1 Lifespan 1 Short-Circuit Rating without Welding Fuseless FAZ-B4/1-HI — — FAZ-B4/1-HI Fuse (A gG/gL) 10 10 10 10 Solid or flexible conductor with ferrule (mm2) 0.75–2.5 0.75–1.5 0.75–1.5 0.75–2.5 Solid or stranded (AWG) 18–14 18–16 18–16 18–14 1 1 Terminal Capacity 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-177 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Undervoltage Release Description XTPAXUVR_ Cross-Section Min. Cross-Section Protected Solid or flexible conductor with ferrule (mm2) 380-415V, 50 Hz, Cu mm2 4 2.5 1.5 1 Solid or stranded (AWG) 1 x (0.75–2.5) 2 x (0.75–2.5) Device Type 0.75 XTPRP16BC1 1 x (18–14) 2 x (18–14) XTPR6P3BC1 XTPR010BC1 XTPR016BC1 XTPR020BC1 XTPR025BC1 XTPR016DC1 XTPR025DC1 XTPR032DC1 XTPR040DC1 XTPR050DC1 XTPR058DC1 XTPR063DC1 Main Contact Rated operational voltage, Ue (Vac) 42–480 Rated operational voltage, Ue (Vdc) 24–250 Pickup voltage, x Us 0.85–1.1 1 Dropout voltage, x Us 0.7–0.35 1 Pickup AC (VA) 5 Sealing AC (VA) 3 1 Protection of PVC Insulated Cables Against Thermal Overload at Short-Circuit ... Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 Power Consumption 1 1 1 1 1 Current Limiter Description XTPAXCL Rated impulse withstand voltage (Uimp), Vac 6000 Overvoltage category/pollution degree III/3 Rated operational voltage, Ue (Vac) 690 Rated interrupted current = Rated operational current (lu = le) in amperes 63 The chart above indicates which minimum cable cross-sections are protected by XTPR motor protective circuit breakers up to their rated conditional short-circuit current I q. 1 1 1 1 1 XTPB, XTPR Single- and Two-Pole Circuits with DC and AC Current 1 3 5 I> I> I> 2 4 6 1 3 5 I> I> I> 2 4 6 Shunt Release Description XTPAXSR __ Cross-Section Solid or flexible conductor with ferrule (mm2) 1 x (0.75–2.5) 2 x (0.75–2.5) Solid or stranded (AWG) 1 x (18–14) 2 x (18–14) Main Contact 1 Rated operational voltage, Ue (Vac) 24–250 1 Rated operational voltage, Ue (Vdc) AC operating range, x Us 0.7–1.1 1 DC operating range, x Us (intermittent operation 5s) 0.7–1.1 Power Consumption 42–480 1 Pickup AC (VA) 5 Sealing AC (VA) 3 1 Pickup DC (VA) 3 Sealing DC (VA) 3 1 1 1 1 1 1 1 V5-T1-178 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XT IEC Power Control Wiring Diagrams 1 Fuseless Installation with XTPR Backup Protection Diagram—XTPR…B 100 30 20 16 10 6 0.16... 100 Back-up protection range with XTPAXCL Rated short-circuit breaking capacity range XTPR…D 1 XTPR...D + XTPAXCL 50 30 20 16 10 Inherently short-circuit-proof Rated short-circuit breaking capacity range XTPR…B 50 XTPR…D 415 Vac cn cc Inherently short-circuit proof cc rms [kA] XTPR...B Inherently short-circuit-proof XTPR…B + XTPAXCL Back-up protection range with XTPAXCL 1 Backup Protection Diagram—XTPR…D XTPR…B XTPR…B 415 Vac cn cc Inherently short-circuit proof cc rms [kA] 1 Rated Current n [A] 1 XTPR…D 1 1 6 16... 25 1016 20 25 Rated Current n [A] 32 40 1 50 63 Rated Current n [A] 1 1 Time/Current Curves 1 Characteristics Under normal operating conditions, all three-poles of the device must be loaded. The three main conducting paths must be connected in series in order to protect single-phase or DC loads. With three-pole loading, the maximum deviation in the tripping time for 3 times the setting current and upwards is ±20% and thus in accordance with DIN VDE 0165. Time/current characteristics, current limiting characteristics and I2t characteristics are available on request. Minutes Seconds 2h 20 10 5 1 XTPB, XTPR Frame B 1 2 1 40 20 10 5 1 1 XTPT 2 1 1 Milli-seconds The characteristics apply to the cold state. At operating temperature, the tripping times of the thermal releases are reduced to approximately 25%. The characteristics of the electromagnetic overcurrent releases apply to frequencies of 50/60 Hz. Appropriate correction factors must be used for lower frequencies up to 16-2/3 Hz, for higher frequencies up to 400 Hz and for DC. 1 XTPB, XTPR Frame B 200 1 50 1 20 1 5 2 1.5 2 6 8 10 15 20 3 4 x Rated Operational Current 30 1 XTPR Frame D Minutes The tripping characteristic of the inverse-time delayed overload releases (thermal overload releases or “a” releases) for DC and AC with a frequency of 0 to 400 Hz also apply to the time/current characteristic. The tripping characteristics for the instantaneous, electromagnetic overcurrent releases (short-circuit releases or “n” releases) are based on the rated current In, which is also the maximum value of the setting range for circuit breakers with adjustable overload releases. If the current is set to a lower value, the tripping current of the “n” release is increased by a corresponding factor. Seconds The time/current characteristic, the current limiting characteristics and the I2t characteristics were determined in accordance with DIN VDE 0660 and IEC 60 947. MMP Tripping Characteristics 2h 20 10 5 1 XTPR Frame D 1 2 1 40 20 10 5 1 2 1 1 1 Milli-seconds Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters 1 200 20 1 5 1 50 2 1.5 2 6 8 10 15 20 3 4 x Rated Operational Current Volume 5—Motor Control and Protection CA08100006E—August 2012 1 30 www.eaton.com V5-T1-179 XTPR Frame D 32 A 25 A 20 A 16 A 10 A/12 A 6.3 A 10 XTPB 8 XTPR Frame B ^ ID 6 XTPM [kA] 4 3 4.0 A 2 1 1 0.8 0.6 1 1 1 0.4 0.3 1.6 A 0.2 1A 0.63 A 0.04 0.03 1 1 Ue = 400 V 1 1.5 2 3 4 1 1 10 5 104 103 Ue = 400 V 0.25 A 6 8 10 15 20 3040 60 80100 cc rms [kA] 102 1 10 XTPR Frame D 100 XTPR Frame D ^ ID [kA] cc 1 2• 1 63/58 A 50/40/32 A 25 A 16 A 1 1 10 1 1 1 1 Ue = 400 V 1 63/58 A 50/40/32 A 25 A 16 A 0.4 A 0.02 0.015 0.01 XTPR Frame D 2.5 A 0.1 0.08 0.06 1 1 i dt [A2 s] • 1 106 2 e XTPB, XTPR Frame B cc 1 MMP Let-Through Tripping Characteristics alf -w av 1 XT IEC Power Control 1s th 1 IEC Contactors and Starters 2 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 10 100 cc rms[kA] 1 1 1 1 1 1 1 1 V5-T1-180 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 100 cc rms[kA] Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Manual Motor Protector Short-Circuit Ratings 1 Rated uninterrupted current Iu = Rated operational current Ie. Rated conditional short-circuit current Iq —IEC/EN 60947-4-1. Rated ultimate short-circuit breaking capacity Icu — IEC/EN 60947-2. Rated operational short-circuit breaking capacity Ics — IEC/EN 60947-2. 1 1 1 Global Use, IEC/EN 60947—XTPB with Classification Type “1” and Type “2” 230V 400V 440V 500V 690V Iu Iq Icu Ics Fuse 12 Iq Icu Ics Fuse 12 Iq Icu Ics Fuse 12 Iq Icu Ics Fuse 12 Iq Icu Ics Fuse 12 A kA kA kA A kA kA kA A kA kA kA A kA kA kA A kA kA kA A 0.16–1 50 50 50 50 50 50 50 50 50 50 50 50 — — — — — — — — 1.6 50 50 50 50 50 50 50 50 50 50 50 50 — — — — — — — — 2.5 50 50 50 50 50 50 50 50 50 50 50 50 — — — — — — — — 4 50 50 50 50 50 50 50 50 50 50 50 50 — — — — — — — — 6.3 50 50 50 50 50 50 50 50 50 50 50 50 — — — — — — — — 10 50 50 50 50 50 50 50 50 42 42 10 50 — — — — — — — — 12 50 50 10 50 50 50 10 50 15 15 10 50 — — — — — — — — 16 50 50 10 50 50 50 10 50 15 15 10 50 — — — — — — — — 20 50 50 10 50 50 50 10 50 10 10 10 50 — — — — — — — — 25 50 50 10 50 50 50 10 50 10 10 10 50 — — — — — — — — 400V Icu Fuse 12 Ics Iq 440V Icu Fuse 12 Ics Iq 500V Icu Ics Fuse 12 Iq 690V Icu Ics Fuse 12 Iq Icu Ics Fuse 12 A kA kA kA A N 3 3 3 N Iu Iq A kA kA kA A kA kA kA A kA kA kA A kA kA kA 0.16–1 150 3 150 3 150 3 N 150 3 150 3 150 3 N 3 3 3 N 3 3 3 1.6 150 3 150 3 150 3 N 150 3 150 3 150 3 N 3 3 3 N 3 3 3 N 3 3 3 N 2.5 150 3 150 3 150 3 N 150 3 150 3 150 3 N 3 3 3 N 3 3 3 N 5 5 5 50 4 150 3 150 3 150 3 N 150 3 150 3 150 3 N 3 3 3 N 3 3 3 N 3 3 3 50 3 3 3 3 3 3 3 3 6.3 150 N 150 N 3 N 42 42 6 50 3 3 2 50 10 150 3 150 3 150 3 N 150 3 150 3 150 3 N 42 42 10 50 42 42 6 50 3 3 2 50 12 50 50 10 50 50 50 10 50 15 15 10 50 15 15 6 50 3 3 2 50 16 50 50 10 50 50 50 10 50 15 15 10 50 15 15 6 50 3 3 2 50 20 50 50 10 50 50 50 10 50 15 15 10 50 6 6 6 50 3 3 2 50 25 50 50 10 50 50 50 10 50 10 10 10 50 6 6 6 50 3 3 2 50 32 50 50 10 50 50 50 10 50 10 10 10 50 6 6 6 50 3 3 2 50 150 150 150 150 1 1 1 1 1 1 1 1 Global Use, IEC/EN 60947—XTPR…BC1 with Classification Type “1” and Type “2” 230V 1 1 1 1 1 1 1 1 1 1 Notes 1 N = Not required. 2 XTPR…BC1, XTPT, XTPM—Required back-up fuse if the short-circuit current exceeds the rated conditional short-circuit current (Icc > Iq); XTPB, XTPR…DC1—Fuse (A gG/gL) for enhancing the switching capacity of the motor protective circuit breaker to 100 kA. 3 No upstream protective device required, as it is the auto-protected range (100/150 kA—Frame B, 150 kA—Frame D). 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-181 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Global Use, IEC/EN 60947—XTPR…DC1 with Classification Type “1” and Type “2” 230V Iu Iq 400V Icu Ics Fuse 12 Iq 440V Icu Ics Fuse 12 Iq 500V Icu Ics Fuse 12 Iq 690V Icu Ics kA Fuse 12 Iq Icu Ics Fuse 12 A kA kA kA A kA kA kA A kA kA kA A kA kA A kA kA kA A 16 150 3 150 3 25 N 150 3 150 3 25 N 45 45 25 100 15 15 100 8 8 2.5 100 25 150 3 150 3 25 N 150 3 150 3 25 N 45 45 25 100 15 15 100 8 8 2.5 100 32 50 50 25 100 50 50 25 100 45 45 25 100 15 15 100 5 5 2.5 100 1 40 50 50 25 100 50 50 25 100 45 45 25 100 15 15 100 5 5 2.5 100 50 50 50 25 100 50 50 25 100 45 45 25 100 15 15 100 5 5 2.5 100 1 58 50 50 25 160 50 50 25 160 45 45 25 160 15 15 160 5 5 2.5 160 63 50 50 25 160 50 50 25 160 45 45 25 160 15 15 160 5 5 2.5 160 1 1 1 1 Ratings for Group Motor Applications 1 UL 508/CSA C22.2 No. 14—XTPB—Frame B, Manual Motor Protector with Thermal and Magnetic Trip 1 1 FLA Adjustment Range/Overload Release— Ir (Amps) Short Circuit Release— Irm (Amps) Maximum Protective Device for UL/CSA Group Protection Catalog Number Rated Uninterrupted Current— Iu (Amps) 1 XTPBP16BC1 0.16 0.1–0.16 2.2 50 — 600 — 600 — XTPBP25BC1 0.25 0.16–0.25 3.5 50 — 600 — 600 — 1 XTPBP40BC1 0.4 0.25–0.4 5.6 50 — 600 — 600 — XTPBP63BC1 0.63 0.4–0.63 8.8 50 — 600 — 600 — XTPB001BC1 1 0.63–1 14 50 — 600 — 600 — 1 XTPB1P6BC1 1.6 1–1.6 22 50 — 600 — 600 — XTPB2P5BC1 2.5 1.6–2.5 35 50 — 600 — 600 — 1 XTPB004BC1 4 2.5–4 56 50 — 600 — 600 — XTPB6P3BC1 6.3 4–6.3 88 50 — 600 — 600 — XTPB010BC1 10 6.3–10 140 30 50 600 600 600 600 XTPB012BC1 12 8–12 168 10 50 150 600 125 5 600 1 1 1 1 1 1 1 1 1 Maximum rms Sym Current— 480V (kA) w/Current Limiter— XTPAXCL Maximum Fuse Rating (A) w/Current Limiter— XTPAXCL Circuit Breaker Maximum (A) w/Current Limiter— XTPAXCL 16 10–16 224 10 50 150 600 125 5 600 4 20 16–20 280 10 18 150 600 125 600 XTPB025BC1 4 25 20–25 350 10 18 150 600 125 600 XTPB016BC1 XTPB020BC1 Notes 1 N = Not required. 2 XTPR…BC1, XTPT, XTPM—Required back-up fuse if the short-circuit current exceeds the rated conditional short-circuit current (I > I ); XTPB, XTPR…DC1—Fuse (A gG/gL) for enhancing the cc q switching capacity of the motor protective circuit breaker to 100 kA. 3 No upstream protective device required, as it is the auto-protected range (100/150 kA—Frame B, 150 kA—Frame D). 4 IEC/EN 60947-4-1. 5 22 kA 600 Vac. 1 1 1 1 1 1 V5-T1-182 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 UL 508/CSA C22.2 No. 14—XTPR—Frame B (all Screw and Spring Cage Terminal Options), Manual Motor Protector with Thermal and Magnetic Trip FLA Adjustment Range/Overload Release— Ir (Amps) Short Circuit Release— Irm (Amps) 1 1 1 Maximum Protective Device for UL/CSA Group Protection Catalog Number Rated Uninterrupted Current— Iu (Amps) XTPRP16BC1 0.16 0.1–0.16 2.2 50 — 600 — 600 — XTPRP25BC1 0.25 0.16–0.25 3.5 50 — 600 — 600 — XTPRP40BC1 0.4 0.25–0.4 5.6 50 — 600 — 600 — XTPRP63BC1 0.63 0.4–0.63 8.8 50 — 600 — 600 — XTPR001BC1 1 0.63–1 14 50 — 600 — 600 — XTPR1P6BC1 1.6 1–1.6 22 50 — 600 — 600 — XTPR2P5BC1 2.5 1.6–2.5 35 50 — 600 — 600 — XTPR004BC1 4 2.5–4 56 50 — 600 — 600 — XTPR6P3BC1 6.3 4–6.3 88 50 — 600 — 600 — XTPR010BC1 10 6.3–10 140 30 50 600 600 600 600 XTPR012BC1 12 8–12 168 10 50 150 600 125 600 XTPR016BC1 16 10–16 224 10 50 150 600 125 1 600 XTPR032BC1 32 25–32 448 10 18 150 600 125 600 XTPR025BC1 25 20–25 350 10 18 150 600 125 600 XTPR032BC1 32 25–32 448 10 18 150 600 125 600 Maximum rms Sym Current— 480V (kA) w/Current Limiter— XTPAXCL Maximum Fuse Rating (A) w/Current Limiter— XTPAXCL Circuit Breaker Maximum (A) w/Current Limiter— XTPAXCL 1 1 1 1 1 1 1 1 1 1 1 UL 508/CSA C22.2 No. 14—XTPR—Frame D, Manual Motor Protector with Thermal and Magnetic Trip FLA Adjustment Range/Overload Release— Ir (Amps) Short Circuit Release— Irm (Amps) 1 1 Maximum Protective Device for UL/CSA Group Protection Catalog Number Rated Uninterrupted Current— Iu (Amps) XTPR016DC1 16 10–16 224 65 — 600 — 600 — XTPR025DC1 25 16–25 350 65 — 600 — 600 — XTPR032DC1 32 25–32 448 65 — 600 — 600 — XTPR040DC1 40 32–40 560 65 — 600 — 600 — XTPR050DC1 50 40–50 700 65 — 600 — 600 — XTPR058DC1 58 50–58 812 65 — 600 — 600 — XTPR063DC1 65 55–63 882 65 — 600 — 600 — Maximum rms Sym Current— 480V (kA) w/Current Limiter— XTPAXCL Maximum Fuse Rating (A) w/Current Limiter— XTPAXCL Circuit Breaker Maximum (A) w/Current Limiter— XTPAXCL 1 1 1 1 1 1 Note 1 22 kA 600 Vac. 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-183 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control UL 508 Type E Ratings—XTPR Frame B + XTPAXLSA Maximum Upstream Protective Device (A) 1 Line Side Adapter Catalog Number FLA Adjustment Range/Overload Release— Ir (Amps) XTPRP16BB1 XTPAXLSA 0.1–0.16 2.2 50 50 XTPRP16BC1 XTPAXLSA 0.16–0.25 3.5 50 50 1 XTPRP25BC1 XTPAXLSA 0.25–0.4 5.6 50 50 50 XTPRP40BC1 XTPAXLSA 0.4–0.63 8.82 50 50 50 Not required Not required 1 XTPRP63BC1 XTPAXLSA 0.63–1 14 50 50 50 Not required Not required XTPR001BC1 XTPAXLSA 1–1.6 22.4 50 50 50 Not required Not required 1 1 1 1 1 Manual Motor Protector— Screw Terminal Catalog Number Short Circuit Release— Irm (Amps) UL 508 Type E Application Maximum rms Symmetrical Short-Circuit Ratings (kA) 240V 480/277V Maximum Fuse 600V Maximum Circuit Breaker 600V 50 Not required Not required 50 Not required Not required Not required Not required 600/347V XTPR1P6BC1 XTPAXLSA 1.6–2.5 35 50 50 50 Not required Not required XTPR2P5BC1 XTPAXLSA 2.5–4 56 50 50 50 Not required Not required XTPR004BC1 XTPAXLSA 4–6.3 88.2 50 50 50 Not required Not required XTPR6P3BC1 XTPAXLSA 6.3–10 140 50 50 50 Not required Not required XTPR010BC1 XTPAXLSA 8–12 168 42 42 — Not required Not required 1 XTPR012BC1 XTPAXLSA 10–16 224 42 42 — Not required Not required 1 XTPR016BC1 XTPAXLSA 10–16 224 18 18 — Not required Not required XTPR020BC1 XTPAXLSA 16–20 280 18 18 — Not required Not required 1 XTPR025BC1 XTPAXLSA 20–25 350 18 18 — Not required Not required XTPR032BC1 XTPAXLSA 25–32 448 18 18 — Not required Not required 1 1 1 UL 508 Type E Ratings—XTPR Frame D + XTPAXLSAD 1 Manual Motor Protector— Screw Terminal Catalog Number 1 Maximum Upstream Protective Device (A) 1 Line Side Adapter Catalog Number FLA Adjustment Range/Overload Release— Ir (Amps) Short Circuit Release— Irm (Amps) UL 508 Type E Application Maximum rms Symmetrical Short-Circuit Ratings (kA) 240V 480/277V XTPR016DC1 XTPAXLSAD 10–16 224 65 XTPR025DC1 XTPAXLSAD 16–25 350 65 1 XTPR032DC1 XTPAXLSAD 25–32 448 XTPR040DC1 XTPAXLSAD 32–40 1 XTPR050DC1 XTPAXLSAD XTPR058DC1 XTPR063DC1 1 1 1 1 600/347V Maximum Fuse 600V Maximum Circuit Breaker 600V 65 25 Not required Not required 65 25 Not required Not required 65 65 25 Not required Not required 560 65 65 25 Not required Not required 40–50 700 65 65 — Not required Not required XTPAXLSAD 50–58 812 65 65 — Not required Not required XTPAXLSAD 55–65 882 65 65 — Not required Not required Note 1 For UL 508 Type E applications, the manual motor protector assembly does not require a dedicated upstream protective device in the panel, thus a maximum rating is not required. 1 1 1 1 1 1 1 1 V5-T1-184 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Dimensions 1 Approximate Dimensions in mm [in] 1 Manual Motor Protectors, Manual Transformer Protectors—XTPR…B Manual Motor Protectors—XTPB 1 93 [3.66] XTPAXFA _ XTPAXFA _ 45 [1.77] 1 XTPAXFA _ 93 [3.66] 45 [1.77] 1 1 50 [1.97] 45 [1.77] 44 [1.73] 5.5 [.22] 45 [1.77] XTPAXFA _ 1 88 [3.46] 94 [3.70] 74 [2.91] 85 [3.35] 1 1 Manual Motor Protector—XTPR…DC1 1 1 4 [.16] 1 140 [5.57] 65 45 [2.56] 125 [4.92] [1.77] XTPAXFA _ 130 [5.12] 1 1 1 1 XTPAXFA _ 30 [1.18] 7.5 [.30] 1 118 [4.65] 55 [2.17] 1 127 [5.00] 145 [5.71] 1 171 [6.73] 1 MMPs with Early-Make Auxiliary Contacts— XTPR…BC1 + XTPAXFAEM20 Current Limiter—XTPAXCL 45 [1.77] 28 [1.10] 1 80 [3.15] 1 * XTPAXFAEM20 93 [3.66] 45 55 [1.77] [2.17] 93 [3.66] 90 73 [3.54] [2.87] 1 1 1 7.5 [.30] * IEC/EN 60715 DIN Rail 44 [1.73] 49.5 [1.95] 7.5 [.30] 70 [2.76] 45 [1.77] 50 [1.97] XTPAXFAEM20 68 [2.68] 86 [3.39] 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-185 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control 1 Approximate Dimensions in mm [in] 1 Standard Auxiliary Contact—XTPAXSA_ Three-Phase Commoning Link—XTPAXCLKB5, XTPAXCLKB4, XTPAXCLKB3 and XTPAXCLKB2 261 [10.28] (207 [8.15], 153 [6.02], 99 [3.90]) 1 1 45 90 [1.77] [3.54] 36 [1.42] 27 [1.06] 1 1 1 54 [2.13] 9 [.35] 26 [1.02] Overlapping Mounting to Extend the Three-Phase Commoning Link 68 [2.68] 1 1 Three-Phase Commoning Link—XTPAXCLKC4, XTPAXCLKC2 Trip Indicating Auxiliary Contact—XTPAXSATR_ 234 [9.21] (108 [4.25]) 1 1 45 90 [1.77] [3.54] 36 [1.42] 1 63 [2.48] 27 [1.06] 1 1 9 [.35] 26 [1.02] 68 [2.68] 1 Incoming Terminal, Line Side Adapter—XTPAXIT, XTPAXLSA 1 1 56 [2.20] Undervoltage/Shunt Release—XTPAXUVR_, XTPAXSR_ 7.5 [.30] 31 [1.22] 1 XTPAXLSA 1 73 [2.87] 45 90 [1.77] [3.54] 36 [1.42] 48 [1.89] 1 1 1 41 [1.61] 18 [.71] 49 [1.93] XTPAXIT 68 [2.68] 1 1 1 Three-Phase Commoning Link—XTPAXCLKA4, XTPAXCLKA2 180 [7.09] (90 [3.54]) 1 1 45 [1.77] 1 27 [1.06] 1 1 V5-T1-186 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] 1 Three-Phase Commoning Link XTPAXCLKA4D, XTPAXCLKA3D and XTPAXCLKA2D XTPAXCLKC4D and XTPAXCLKC2D 1 XTPAXCLKA4D XTPAXCLKC4D 1 36 [1.42] 36 [1.42] 205 [8.07] 14 [.55] 1 260 [10.24] 33 [1.30] XTPAXCLKC2D 36 [1.42] 36 [1.42] 14 [.55] 33 [1.30] 1 1 XTPAXCLKA3D 151 [5.94] 14 [.55] 33 [1.30] 1 1 115 [4.53] 14 [.55] 1 33 [1.30] 1 1 XTPAXCLKA2D 1 36 [1.42] 1 98 [3.86] 14 [.55] 33 [1.30] 1 1 XTPAXCLKB4D, XTPAXCLKB3D and XTPAXCLKB2D 1 XTPAXCLKB4D 1 36 [1.42] 1 232 [9.13] 33 [1.30] 14 [.55] 1 1 XTPAXCLKB3D 1 1 36 [1.42] 170 [6.69] 14 [.55] 1 33 [1.30] 1 1 XTPAXCLKB2D 1 36 [1.42] 117 [4.6] 14 [.55] 1 33 [1.30] 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-187 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] Insulated Enclosures for Surface Mounting of XTPB Manual Motor Protectors 1 1 1 158 [6.22] 158 [6.22] 1 80 [3.15] 1 1 80 [3.15] 116.5 [4.59] XTPBXENCS40, XTPBXENCS65, XTPBXENAS41, XTPBXENAS65 116.5 [4.59] 177.2 [6.98] XTPBXENCSEK65, XTPBXENCSES65, XTPBXENASEK65, XTPBXENASES65 1 1 1 158 [6.22] 1 1 1 80 [3.15] 116.5 [4.59] 129.5 [5.10] XTPBXENCSLE65, XTPBXENCSLO65, XTPBXENASLE65, XTPBXENASO065 1 1 Insulated Enclosures for Flush Mounting of XTPB Manual Motor Protectors 1 69 [2.72] 69 [2.72] 1 1 1 129 [5.08] 129 [5.08] 1 90.2 [3.55] 1 1 90.2 [3.55] 93 [3.66] 115.2 [4.54] XTPBXENCF40, XTPBXENCF55 93 [3.66] 115.2 [4.54] 175.9 [6.93] XTPBXENCFEK55, XTPBXENCFES55 69 [2.72] 1 1 1 129 [5.08] 1 1 1 90.2 [3.55] 93 [3.66] 115.2 [4.54] XTPBXENCFLE55, XTPBXENCFLO55 1 V5-T1-188 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Approximate Dimensions in mm [in] 1 Insulated Enclosures for Surface Mounting of XTPR…B Manual Motor Protectors 1 Drilling Dimensions 4.5 [.18] 1 1 70 [2.76] 158 [6.22] 153 [6.02] 158 [6.22] 1 1 80 [3.15] 8 [.31] 4.5 97.5 [3.84] [.18] 125.5 [4.94] XTPAXENCS55B, XTPAXENCS55RY, XTPAXENCSEM55B, XTPAXENCSEM55RY 90 [3.54] 100 [3.94] 1 80 [3.15] XTPAXENCS40 1 98 [3.86] 1 30 [1.18] SVB-PKZ0-CI 44 [1.73] 97.5 [3.84] 30 [1.18] 28 [1.10] Drilling Dimensions 4.5 [.18] 1 1 33 [1.30] 55 [2.17] 158 [6.22] 1 153 [6.02] 1 1 4.5 [.18] 80 [3.15] XTPAXENCS55_ + XTPAXPL1, XTPAXENCSEM55_ + XTPAXPL1 1 8 [.31] Drilling Dimensions M4 1 1 181 160 [7.13] [6.30] 181 160 [7.13] [6.30] 47.5 100 [1.87] [3.94] 104 [4.09] XTPAXENCSH41, XTPAXENCS41, XTPAXENAS41 47.5 M4 [1.87] 103 [4.06] 130 [5.12] XTPAXENCS65B, XTPAXENCS65RY, XTPAXENCSEM65B, XTPAXENCSEM65RY, XTPAXENAS55B, XTPAXENAS55RY, XTPAXENASEM55B, XTPAXENASEM55RY, XTPAXENCSH65B, XTPAXENCSH65RY, XTPAXENCSEMH65B, XTPAXENCSEMH65RY 1 171 [6.73] 1 1 100 [3.94] 1 1 1 98 [3.86] 30 [1.18] SVB-PKZ0-CI 44 [1.73] 114 [4.49] 30 [1.18] 28 [1.10] 1 Drilling Dimensions M4 1 1 33 [1.30] 55 [2.17] 1 171 [6.73] 181 160 [7.13] [6.30] 1 97 [3.82] 1 M4 1 XTPAXENCS65_ + XTPAXPL1, XTPAXENCSEM65_ + XTPAXPL1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-189 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] Insulated Enclosures for Flush Mounting of XTPR…B Manual Motor Protectors 69 [2.72] 1 1 129 [5.08] 4 [.16] R 55 [2.17] 116 – 118 [4.57 – 4.64] 1 1 85 [3.35] 80 [3.15] 96 [3.78] 1 1 XTPAXENCF40, XTPAXENCF55B, XTPAXENCF55RY 1 Mounting Cutout XTPAXENCF_ 98 [3.86] 30 [1.18] 1 1 70 – 72 [2.76 – 2.83] 124 [4.88] 30 [1.18] 58 [2.28] 28 [1.10] 1 1 55 [2.17] 1 21 [.83] 129 [5.08] 1 1 1 80 [3.15] 85 [3.35] 96 [3.78] 124 [4.88] XTPAXENCF55_ + XTPAXPL3 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-190 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] 1 Insulated Enclosures for Surface Mounting of XTPR…D Manual Motor Protectors 1 98 [3.86] 3 [.12] 1 32 [1.26] SVB-PKZ4-CI 1 1 240 [9.45] 1 72 [2.83] 1 1 160 [6.30] 1 134 [5.28] 181 [7.13] 1 197 [7.76] XTPAXENCSD65B, XTPAXENCSD65RY XTPAXENCSD65_ + XTPAXPL2 1 Drilling Dimensions 5.6 [.22] Dia. 1 1 72 [2.83] 1 1 240 [9.45] 193 [7.60] 1 1 1 1 160 [6.30] 186 [7.32] 28 [1.10] 142 [5.60] 1 30 [1.18] XTPAXENCSD65 1 Rotary Handle Mechanism—XTPAXRHM_ 1 43 [1.69] Dia. 1 64 [2.52] 64 [2.52] 19.5 [.77] 1 48 [1.89] 1 48 [1.89] 1 62 [2.44] At least 100 [3.94] up to Cover Hinge 1 1 Mounting Depth: 100 – 240 [3.94 – 9.45] from the top edge of the mounting rail to the front edge of the panel door/cover 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-191 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] Pushbutton MMP Enclosures Insulated Enclosures for Surface Mounting Insulated Enclosures for Flush Mounting 1 XTPB Pushbutton MotorProtective Circuit Breakers Frame B (0.1–32A) XTPR Motor-Protective Circuit Breakers Frame B XTPR (0.1–32A) Rotary Motor-Protective Circuit Breakers with XTPAXFAEM20 Early-Make Front-Mount Auxiliary Contact 1 Catalog Number Catalog Number Catalog Number 1 XTPBXENCS40 158 x 80 x 116.5 [6.22 x 3.15 x 4.59] XTPAXENCS41 160 x 100 x 104 [6.30 x 3.94 x 4.09] XTPAXENCSEM65B 1 XTPBXENCS65 158 x 80 x 116.5 [6.22 x 3.15 x 4.59] XTPAXENCS65B 160 x 100 x 130 [6.30 x 3.94 x 5.12] XTPAXENCSEM65RY 160 x 100 x 130 [6.30 x 3.94 x 5.12] 1 XTPBXENCSLO65 158 x 80 x 129.5 [6.22 x 3.15 x 5.10] XTPAXENCS65RY 160 x 100 x 130 [6.30 x 3.94 x 5.12] XTPAXENCSEM55B 158 x 80 x 100 [6.22 x 3.15 x 3.94] 1 XTPBXENCSLE65 158 x 80 x 129.5 [6.22 x 3.15 x 5.10] XTPAXENCS40 158 x 80 x 100 [6.22 x 3.15 x 3.94] XTPAXENCSEM55RY 158 x 80 x 100 [6.22 x 3.15 x 3.94] 1 XTPBXENCSES65 158 x 80 x 177.2 [6.22 x 3.15 x 6.98] XTPAXENCS55B 158 x 80 x 125.5 [6.22 x 3.15 x 4.94] 1 XTPBXENCSEK65 158 x 80 x 177.2 [6.22 x 3.15 x 6.98] XTPAXENCS55RY 158 x 80 x 125.5 [6.22 x 3.15 x 4.94] 1 HxWxD Global Usage HxWxD Global Usage Global Usage 1 160 x 100 x 130 [6.30 x 3.94 x 5.12] XTPB Pushbutton Manual Motor Protectors Frame B (0.1–32A) XTPR Rotary Manual Motor Protectors Frame B XTPR (0.1–32A) Rotary Manual Motor Protectors with XTPAXFAEM20 Early-Make Front-Mount Auxiliary Contact Catalog Number Catalog Number Catalog Number 1 1 HxWxD HxWxD HxWxD HxWxD XTPB Pushbutton Manual Motor Protectors Catalog Number HxWxD Global and North American Usage XTPBXENCF40 129 x 90.2 x 115.2 [5.08 x 3.55 x 4.54] XTPBXENCF55 129 x 90.2 x 115.2 [5.08 x 3.55 x 4.54] XTPBXENCFLO55 129 x 90.2 x 115.2 [5.08 x 3.55 x 4.54] XTPBXENCFLE55 129 x 90.2 x 115.2 [5.08 x 3.55 x 4.54] XTPBXENCFES55 129 x 90.2 x 175.9 [5.08 x 3.55 x 6.93] XTPBXENCFEK55 129 x 90.2 x 175.9 [5.08 x 3.55 x 6.93] Frame B (0.1–32A) XTPR Rotary Manual Motor Protectors Catalog Number HxWxD North American Usage North American Usage North American Usage Global Usage XTPBXENAS41 XTPAXENAS55B 160 x 100 x 130 [6.30 x 3.94 x 5.12] XTPAXENCSEM55B XTPAXENCF40 1 158 x 80 x 116.5 [6.22 x 3.15 x 4.59] 129 x 85 x 96 [5.08 x 3.35 x 3.78] XTPBXENAS65 XTPAXENAS55RY 160 x 100 x 130 [6.30 x 3.94 x 5.12] XTPAXENCSEM55RY 160 x 100 x 130 [6.30 x 3.94 x 5.12] XTPAXENCF55B 1 158 x 80 x 116.5 [6.22 x 3.15 x 4.59] 129 x 85 x 124 [5.08 x 3.35 x 4.88] XTPBXENASLO65 158 x 80 x 129.5 [6.22 x 3.15 x 5.10] XTPAXENCF55RY 129 x 85 x 124 [5.08 x 3.35 x 4.88] 1 1 XTPBXENASLE65 158 x 80 x 129.5 [6.22 x 3.15 x 5.10] 1 XTPBXENASES65 158 x 80 x 177.2 [6.22 x 3.15 x 6.98] 1 XTPBXENASEK65 158 x 80 x 177.2 [6.22 x 3.15 x 6.98] 1 160 x 100 x 130 [6.30 x 3.94 x 5.12] Frame D (10–65A) Rotary Motor-Protective Circuit Breakers Catalog Number HxWxD Global and North American Usage XTPAXENCSD65B 240 x 160 x 197 [9.45 x 6.30 x 7.76] XTPAXENCSD65RY 240 x 160 x 197 [9.45 x 6.30 x 7.76] 1 1 1 1 1 1 1 1 V5-T1-192 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Contents Combination Motor Controllers Description Page Relays and Timers . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Controls . . . . . . . . . . . . . . . . . . . . . . . . . Contactors and Starters . . . . . . . . . . . . . . . . . . . . Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay . . . . . . . . . . . Manual Motor Protectors . . . . . . . . . . . . . . . . . . . Combination Motor Controllers Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T1-3 V5-T1-18 V5-T1-35 V5-T1-128 V5-T1-141 V5-T1-157 V5-T1-194 V5-T1-194 V5-T1-195 V5-T1-195 V5-T1-203 V5-T1-205 V5-T1-211 An Eaton Green Solution XT Electronic Manual Motor Protector . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T1-216 V5-T1-229 1 1 1 1 1 1 1 1 1 1 Combination Motor Controllers 1 Product Description Application Description Eaton’s XT IEC open nonreversing and reversing manual motor controllers combine a manual motor protector with an IEC contactor(s) to provide a complete motor protection solution by combining motor disconnect function, thermal overload protection, magnetic short-circuit protection and remote control operation in one compact, assembled unit. these assembled manual motor controllers cover motors with FLA ratings from 0.10A to 65A. The XT IEC non-reversing and reversing manual and combination motor controllers can be used in the following applications: 1 The UL 508 Type F labeled combination motor controller (CMC) includes a line side adapter (LSA). These assembled combination motor controllers cover motors with FLA ratings from 0.10A to 65A. Group Motor Control Manual motor controllers (MMCs) are ideal for group motor applications where an upstream breaker or fuse provides protection for two or more motors. XT manual motor controllers (MMC) combine a manual motor protector, a wiring connector link and IEC contactor. 1 1 Individual Branch Circuit for Motor Loads Combination motor controller The manual motor protector (CMC), consisting of a line was invented in Germany by side adapter, manual motor Moeller to correct this protector, wiring connector inefficiency. The MMP link and IEC contactor, operates similarly to a circuit provide an efficient means to breaker, except the inrush build an entire branch circuit. (magnetic) protection is set to The XT CMC is UL 508 Type 14 times the running current, F approved, meaning it is thus accounting for motor “self-protected” and doesn’t start-up current without the require the use of an necessity to oversize. A additional fuse or breaker for overcurrent dial was added to short circuit protection. This the face of the MMP to serve approval means CMC’s can as the motor overload be used in place of a protection. This “motor traditional fuse-starter and protective circuit breaker”, as breaker-starter motor circuit. it is referred to in Europe, now accomplishes all four Based around two key key functions of a motor functional components (MMP branch circuit: disconnect, and contactor), the CMC is a short circuit, motor controller very cost effective means to and motor overload build a branch circuit. Fuses protection. With the addition and breakers must be of a contactor, users have the oversized to prevent tripping ability to remotely control the during motor start up, and starter device. thus these oversized devices can no longer protect the Whether a single motor motor. To compensate for application or a multiple this, a motor overload relay is motor application, CMC’s are necessary to protect the an ideal solution for motor. machinery OEMs and panel builders. Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-193 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 ● ● ● ● ● 1 ● 1 1 1 1 1 1 ● ● ● ● ● ● ● 1 ● 1 ● 1 1 ● 1 ● 1 1 XT IEC Power Control Features 1 1 IEC Contactors and Starters Standards and Certifications ON/OFF rotary handle with lockout provision Visible trip indication Test trip function Motor applications from 0.10A to 65A Class 10 overload protection Built-in heater and magnetic trip elements to protect the motor Phase loss sensitivity Type 2 coordination Ambient compensated up to 55°C [140°F] Control inputs located at front of starter for easy access and wiring Wide range of coils DIN rail mount— XTSC…BB_ Mounting plates— XTSC…BC_, XTSC…D motor controllers Adjustment dial for setting motor FLA Short-circuit trip at 14 times the maximum setting of the FLA adjustment dial UL 508 Type F CMC high fault short-circuit ratings 1NO-1NC auxiliary contact as standard on manual motor controller and combination motor controller MMC and CMC Applications UL 508 Type F combination motor controller ● ● ● XTIEC Manual and Combination Motor Controllers IEC Type 2 Approved per IEC 60947-4-1 UL Listed File No. E245398 CE Mark Manual Motor Controller Use in group installation applications. Upstream SCPD 1 is required and must be sized smaller than the maximum upstream SCPD 1 rating on each MMC 2 used. Line Side Adapter Tap rules should also be(LSA) observed. Not required Note: For Type 2 Coordination of MMCs, see Page V5-T1-230. Protection in different controller types Manual Motor Controller XTSC/XTSR Combination Motor Controller XTFC/XTFR Technical Paper AP03402001E. Line side adapters are not required for non-U.S. applications. Most countries outside of the U.S. classify the MMP as a motor-protective circuit breaker. 1 2 SCPD = Short-circuit protective device (circuit breaker, fuses). MMC = Manual motor controller 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection Line Side Adapter (LSA) Required—factory assembled Notes 1 V5-T1-194 UL 508 Type F Combination Motor Controller Use for single motor branch circuits or use multiple CMC’s for a multiple motor panel applications. No additional SCPD 1 is required in the branch, as these devices are “selfprotected”. CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Catalog Number Selection 1 Combination Motor Controllers 1 XT SC 012 B B A Designation XT = XT IEC power control SC = SR = FC = FR = Type Manual motor controller— FVNR Manual motor controller— FVR Combination motor controller, UL 508 Type F—FVNR Combination motor controller, UL 508 Type F—FVR Rated Current of MMP Frame B Frame D P16 = 0.16A 016 = 16A P25 = 0.25A 025 = 25A P40 = 0.40A 032 = 32A P63 = 0.63A 040 = 40A 001 = 1A 050 = 50A 1P6 = 1.6A 058 = 58A 2P5 = 2.5A 063 = 63A 004 = 4A 6P3 = 6.3A 010 = 10A 012 = 12A 016 = 16A 020 = 20A 025 = 25A 032 = 32A 1 Frame Size—Contactor B = 45 mm, 7 to 15A C = 45 mm, 18 to 32A D = 55 mm, 40 to 65A A B C D E F G H L N P R T W Y AD BD RD TD WD Frame Size—MMP B = 45 mm, 0.1 to 32A D = 55 mm, 16 to 63A = = = = = = = = = = = = = = = = = = = = Coil Voltage 110V 50 Hz, 120V 60 Hz 220V 50 Hz, 240V 60 Hz 415V 50 Hz, 480V 60 Hz 550V 50 Hz, 600V 60 Hz 208V 50 Hz 230V 50 Hz 190V 50 Hz, 220V 60 Hz 240V 50 Hz, 277V 60 Hz 380V 50 Hz, 440V 60 Hz 400V 50 Hz 380V 60 Hz 12V 50/60 Hz 24V 50/60 Hz 42V 50 Hz, 48V 60 Hz 48V 50 Hz 120 Vdc 220 Vdc 12 Vdc 24 Vdc 48 Vdc 1 1 1 1 1 1 1 1 1 1 Product Selection 1 XTSC and XTSR Manual Motor Controllers (MMC)/Starter Combinations Frame B MMP + Frame B Contactor 1 Factory-Assembled Manual Motor Controller—Frame B MMP + Frame B Contactor— Maximum UL Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 Short-Circuit Release— Irm (Amps) Three-Phase Assembled Manual Motor Controller 2 Reversing Catalog Number 200V 240V 480V 600V Non-Reversing Catalog Number 3.2 3 3 1/2 1/2 XTSCP16BB_ XTSRP16BB_ 0.16–0.25 3.5 3 3 1/2 1/2 XTSCP25BB_ XTSRP25BB_ 0.25–0.4 5.6 3 3 1/2 1/2 XTSCP40BB_ XTSRP40BB_ 0.4–0.63 8.82 3 3 1/2 1/2 XTSCP63BB_ XTSRP63BB_ 0.63–1 14 3 3 1/2 1/2 XTSC001BB_ XTSR001BB_ 1–1.6 22.4 3 3 3/4 1 XTSC1P6BB_ XTSR1P6BB_ 0.1–0.16 1.6–2.5 35 1/2 1/2 1 1-1/2 XTSC2P5BB_ XTSR2P5BB_ 2.5–4 56 1 1 2 3 XTSC004BB_ XTSR004BB_ 4–6.3 88.2 1-1/2 1-1/2 3 5 XTSC6P3BB_ XTSR6P3BB_ 6.3–10 140 3 3 7-1/2 3 XTSC010BB_ XTSR010BB_ 8–12 168 3 3 7-1/2 3 XTSC012BB_ XTSR012BB_ 10–16 224 3 3 10 3 XTSC016BB_ — 1 1 1 1 1 1 1 1 1 Notes 1 Select manual motor controllers by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 2 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-198. 3 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-195 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 Frame B MMP + Frame B Contactor IEC Contactors and Starters XT IEC Power Control Factory-Assembled Motor Protective Device with Thermal and Magnetic Trip + Contactor— Maximum IEC Ratings1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 Short-Circuit Release— Irm (Amps) 1 Assembled Manual Motor Controller 2 Three-Phase 220– 240V 380– 415V 500V 660– 690V Non-Reversing Catalog Number Reversing Catalog Number 0.1–0.16 3.2 — — — 0.06 XTSCP16BB_ XTSRP16BB_ 0.16–0.25 3.5 — 0.06 0.06 0.12 XTSCP25BB_ XTSRP25BB_ 0.25–0.4 5.6 0.06 0.09 0.12 0.18 XTSCP40BB_ XTSRP40BB_ 0.4–0.63 8.82 0.09 0.18 0.25 0.25 XTSCP63BB_ XTSRP63BB_ 1 0.63–1 14 0.12 0.25 0.37 0.55 XTSC001BB_ XTSR001BB_ 1–1.6 22.4 0.25 0.55 0.75 1.1 XTSC1P6BB_ XTSR1P6BB_ 1 1.6–2.5 35 0.37 0.75 1.1 1.5 XTSC2P5BB_ XTSR2P5BB_ 2.5–4 56 0.75 1.5 2.2 3 XTSC004BB_ XTSR004BB_ 1 1 1 4–6.3 88.2 1.1 2.2 3 4 XTSC6P3BB_ XTSR6P3BB_ 1 6.3–10 140 2.2 4 4 7.5 XTSC010BB_ XTSR010BB_ 8–12 168 3 5.5 5.5 11 XTSC012BB_ XTSR012BB_ 1 10–16 224 4 7.5 9 12.5 XTSC016BB_ — 1 1 Frame B MMP + Frame C Contactor Factory-Assembled Manual Motor Controller—Frame B MMP + Frame C Contactor— Maximum UL Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 Assembled Manual Motor Controller 2 Short-Circuit Release— Irm (Amps) 200V 240V 480V 10–16 224 3 3 1 16–20 280 5 5 20–25 350 5 1 25–32 448 7-1/2 1 1 1 Frame B MMP + Frame C Contactor 1 Short-Circuit Release— Irm (Amps) 1 600V Non-Reversing Catalog Number Reversing Catalog Number 10 10 XTSC016BC_ XTSR016BC_ 10 15 XTSC020BC_ XTSR020BC_ 7-1/2 15 20 XTSC025BC_ XTSR025BC_ 10 20 25 XTSC032BC_ XTSR032BC_ Factory-Assembled Manual Motor Controller—Frame B MMP + Frame C Contactor— Maximum IEC RatingS 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 Three-Phase Assembled Manual Motor Controller 2 Three-Phase 220– 240V 380– 415V 500V 660– 690V Non-Reversing Catalog Number Reversing Catalog Number 10–16 224 4 7.5 9 12.5 XTSC016BC_ XTSR016BC_ 16–20 280 5.5 9 12.5 15 XTSC020BC_ XTSR020BC_ 20–25 350 5.5 11 15 22 XTSC025BC_ XTSR025BC_ 1 25–32 448 7.5 15 22 30 XTSC032BC_ XTSR032BC_ 1 Notes 1 Select manual motor controllers by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 2 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-198. 1 1 1 1 1 V5-T1-196 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Frame D MMP + Frame C Contactor Factory-Assembled Manual Motor Controller—Frame D MMP + Frame C Contactor— Maximum UL Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 10–16 Frame D MMP + Frame C Contactor 1 1 Assembled Manual Motor Controller 2 Short-Circuit Release— Irm (Amps) 200V 240V 480V 224 3 5 Three-Phase 600V Non-Reversing Catalog Number Reversing Catalog Number 10 15 XTSC016DC_ XTSR016DC_ 16–25 350 5 7-1/2 15 20 XTSC025DC_ XTSR025DC_ 25–32 448 7-1/2 10 25 30 XTSC032DC_ XTSR032DC_ Short-Circuit Release— Irm (Amps) 1 1 1 Assembled Manual Motor Controller 2 Three-Phase 1 1 Factory-Assembled Manual Motor Controller—Frame D MMP + Frame C Contactor— Maximum IEC Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 220– 240V 380– 415V 500V 660– 690V Non-Reversing Catalog Number Reversing Catalog Number 1 1 10–16 224 4 7.5 9 12.5 XTSC016DC_ XTSR016DC_ 16–25 350 5.5 12.5 12.5 22 XTSC025DC_ XTSR025DC_ 25–32 448 7.5 15 17.5 22 XTSC032DC_ XTSR032DC_ 1 1 Frame D MMP + Frame D Contactor Factory-Assembled Manual Motor Controller—Frame D MMP + Frame D Contactor— Maximum UL Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 Assembled Manual Motor Controller 2 Short-Circuit Release— Irm (Amps) 200V 240V 480V 32–40 560 10 15 40–50 700 15 50–58 812 15 55–65 882 15 Three-Phase 600V Non-Reversing Catalog Number Reversing Catalog Number 30 30 XTSC040DD_ XTSR040DD_ 15 30 — XTSC050DD_ XTSR050DD_ 15 40 — XTSC058DD_ XTSR058DD_ 15 40 — XTSC063DD_ XTSR063DD_ 1 1 1 1 1 Notes 1 Select manual motor controllers by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 2 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-198. 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-197 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 Frame D MMP + Frame D Contactor 1 Factory-Assembled Manual Motor Controller—Frame D MMP + Frame D Contactor— Maximum IEC Ratings 1 Short-Circuit Release— Irm (Amps) 1 1 1 1 XT IEC Power Control FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 IEC Contactors and Starters Assembled Manual Motor Controller 2 Three-Phase 220– 240V 380– 415V 500V 660– 690V Non-Reversing Catalog Number Reversing Catalog Number 32–40 560 11 20 22 30 XTSC040DD_ XTSR040DD_ 40–50 700 14 25 30 45 XTSC050DD_ XTSR050DD_ 50–58 812 17 30 37 55 XTSC058DD_ XTSR058DD_ 55–65 882 18.5 34 37 55 XTSC063DD_ XTSR063DD_ AC and DC Coil Suffixes Suffix Code Coil Voltage Suffix Code 110V 50 Hz, 120V 60 Hz A 380V 50 Hz, 440V 60 Hz L 110V 50 Hz, 120V 60 Hz 1 220V 50 Hz, 240V 60 Hz B 400V 50 Hz N 220V 50 Hz, 240V 60 Hz 230V 50 Hz F 380V 60 Hz P 1 24V 50/60 Hz T 12V 50/60 Hz 24 Vdc TD 3 1 415V 50 Hz, 480V 60 Hz C 1 1 1 1 1 1 1 1 1 1 1 Coil Voltage Coil Voltage Suffix Code A 380V 50 Hz, 440V 60 Hz L B 400V 50 Hz N 230V 50 Hz F 380V 60 Hz P R 24V 50/60 Hz T 12V 50/60 Hz R 42V 50 Hz, 48V 60 Hz W 24–27 Vdc TD 3 42V 50 Hz, 48V 60 Hz W 48V 50 Hz Y 415V 50 Hz, 480V 60 Hz C 48V 50 Hz Y AD 3 550V 50 Hz, 600V 60 Hz D 110–130 Vdc AD 3 BD 3 208V 60 Hz E 200–240 Vdc BD 3 RD 3 190V 50 Hz, 220V 60 Hz G 12–14 Vdc RD 3 240V 50 Hz, 277V 60 Hz H 48–60 Vdc WD 3 Frame B Contactors 550V 50 Hz, 600V 60 Hz 208V 60 Hz 190V 50 Hz, 220V 60 Hz 240V 50 Hz, 277V 60 Hz Coil Voltage Suffix Code Frame C and D Contactors D E G H 120 Vdc 220 Vdc 12 Vdc 48 Vdc WD 3 Notes The assembled manual motor controller (MMC) consists of an XTPR manual motor protector (MMP) and an XTCE contactor. For Frame B MMP + Frame B contactor assemblies, the XTSC and XTSR can be mounted directly on DIN rail without an adapter. The contactors are supported mechanically with a mechanical connection element (included in XTPAXTPCB, XTPAXRPCRB). For MMCs using a Frame C or Frame D contactor, the assembly is mounted via a DIN rail adapter plate (XTPAXTPCPC, XTPAXTPCPD) and the electrical connection is made with electrical contact modules (XTPAXECMC, XTPAXECMD), both included in XTPAXTPCC and XTPAXTPCD. Service Factor (SF)—Setting Ir of current scale in dependence of load factor: SF = 1.15 → Ir = 1 x In mot SF = 1 → Ir = 0.9 x In mot Single-phasing sensitivity to IEC/EN 60947-4-1, VDE 0660 Part 102. 1 2 3 Select manual motor controllers by full load amperes. Maximum motor ratings (kW, hp) are for reference only. Underscore (_) indicates magnetic coil suffix required. See AC and DC coil suffixes above. With DC operation: Integrated diode-resistor combination, coil rating 2.6W. Non-Reversing Manual Motor Controller Power Circuit Reversing Manual Motor Controller Power Circuit 1 1 1 1 1 M 3~ M 3~ 1 1 1 V5-T1-198 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control XTFC and XTFR Combination Motor Controllers (CMC), UL 508 Type F Frame B MMP + Two Frame B Contactors 1 Factory-Assembled Type F Combination Motor Controller—Frame B MMP + Frame B Contactor— Maximum UL Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 Short-Circuit Release— Irm (Amps) Assembled Manual Motor Controller 2 Three-Phase 200V 240V 480V 600V Non-Reversing Catalog Number Reversing Catalog Number 0.16–0.25 3.5 3 3 1/2 1/2 XTFCP25BB_ XTFRP25BB_ 0.25–0.4 5.6 3 3 1/2 1/2 XTFCP40BB_ XTFRP40BB_ 0.4–0.63 8.82 3 3 1/2 1/2 XTFCP63BB_ XTFRP63BB_ 0.63–1 14 3 3 1/2 1/2 XTFC001BB_ XTFR001BB_ 1–1.6 22.4 3 3 3/4 1 XTFC1P6BB_ XTFR1P6BB_ 1.6–2.5 35 1/2 1/2 1 1-1/2 XTFC2P5BB_ XTFR2P5BB_ 2.5–4 56 1 1 2 3 XTFC004BB_ XTFR004BB_ 4–6.3 88.2 1-1/2 1-1/2 3 5 XTFC6P3BB_ XTFR6P3BB_ 6.3–10 140 3 3 7-1/2 10 XTFC010BB_ XTFR010BB_ 8–12 168 3 3 7-1/2 — XTFC012BB_ XTFR012BB_ 10–16 224 3 5 10 — XTFC016BB_ — 1 1 1 1 1 1 1 1 1 Factory-Assembled Type F Combination Motor Controller—Frame B MMP + Frame B Contactor— Maximum IEC Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 Short-Circuit Release— Irm (Amps) Assembled Manual Motor Controller 2 Three-Phase 220– 240V 380– 415V 500V 660– 690V Non-Reversing Catalog Number Reversing Catalog Number 0.1–0.16 2.2 — — — 0.06 XTFCP16BB_ XTFRP16BB_ 0.16–0.25 3.5 — 0.06 0.06 0.12 XTFCP25BB_ XTFRP25BB_ 0.25–0.4 5.6 0.06 0.09 0.12 0.18 XTFCP40BB_ XTFRP40BB_ 0.4–0.63 8.82 0.09 0.18 0.25 0.25 XTFCP63BB_ XTFRP63BB_ 0.63–1 14 0.12 0.25 0.37 0.55 XTFC001BB_ XTFR001BB_ 1–1.6 22.4 0.25 0.55 0.75 1.1 XTFC1P6BB_ XTFR1P6BB_ 1.6–2.5 35 0.37 0.75 1.1 1.5 XTFC2P5BB_ XTFR2P5BB_ 2.5–4 56 0.75 1.5 2.2 3 XTFC004BB_ XTFR004BB_ 4–6.3 88.2 1.1 2.2 3 4 XTFC6P3BB_ XTFR6P3BB_ 6.3–10 140 2.2 4 4 7.5 XTFC010BB_ XTFR010BB_ 8–12 168 3 5.5 5.5 11 XTFC012BB_ XTFR012BB_ 10–16 224 4 7.5 9 12.5 XTFC016BB_ — 1 1 1 1 1 1 1 1 1 Notes 1 Select combination motor controllers by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 2 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-202. 3 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-199 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Factory-Assembled Type F Combination Motor Controller—Frame B MMP + Frame C Contactor— Maximum UL Ratings 1 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 200V 240V 480V 10–16 224 3 5 16–20 280 5 5 20–25 350 5 25–32 448 7-1/2 1 1 1 Assembled Manual Motor Controller 2 Short-Circuit Release— Irm (Amps) Three-Phase 600V Non-Reversing Catalog Number Reversing Catalog Number 10 — XTFC016BC_ XTFR016BC_ — — XTFC020BC_ XTFR020BC_ 7-1/2 15 — XTFC025BC_ XTFR025BC_ 10 20 — XTFC032BC_ XTFR032BC_ 1 1 Factory-Assembled Type F Combination Motor Controller—Frame B MMP + Frame C Contactor— Maximum IEC Ratings 1 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 Short-Circuit Release— Irm (Amps) 1 1 1 1 Assembled Manual Motor Controller 2 Three-Phase 220– 240V 380– 415V 500V 660– 690V Non-Reversing Catalog Number Reversing Catalog Number 10–16 224 4 7.5 9 12.5 XTFC016BC_ XTFR016BC_ 16–20 280 5.5 9 12.5 15 XTFC020BC_ XTFR020BC_ 20–25 350 5.5 11 15 22 XTFC025BC_ XTFR025BC_ 25–32 448 7.5 15 22 30 XTFC032BC_ XTFR032BC_ Notes 1 Select combination motor controllers by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 2 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-202. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-200 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Factory-Assembled Type F Combination Motor Controller—Frame D MMP + Frame C Contactor— Maximum UL Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 10–16 1 1 Assembled Manual Motor Controller 2 Short-Circuit Release— Irm (Amps) 200V 240V 480V 224 3 5 Three-Phase 600V Non-Reversing Catalog Number Reversing Catalog Number 10 10 XTFC016DC_ XTFR016DC_ 16–25 350 5 7-1/2 15 20 XTFC025DC_ XTFR025DC_ 25–32 448 7-1/2 10 25 30 XTFC032DC_ XTFR032DC_ Short-Circuit Release— Irm (Amps) 1 1 1 Assembled Manual Motor Controller 2 Three-Phase 1 1 Factory-Assembled Type F Combination Motor Controller—Frame D MMP + Frame C Contactor— Maximum IEC Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 220– 240V 380– 415V 500V 660– 690V Non-Reversing Catalog Number Reversing Catalog Number 1 1 10–16 224 4 7.5 9 12.5 XTFC016DC_ XTFR016DC_ 16–25 350 5.5 12.5 12.5 22 XTFC025DC_ XTFR025DC_ 25–32 448 7.5 15 17.5 22 XTFC032DC_ XTFR032DC_ 1 1 Factory-Assembled Type F Combination Motor Controller—Frame D MMP + Frame D Contactor— Maximum UL Ratings 1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 Assembled Manual Motor Controller 2 Short-Circuit Release— Irm (Amps) 200V 240V 480V 32–40 560 10 15 40–50 700 10 50–58 812 15 55–65 882 15 Three-Phase 600V Non-Reversing Catalog Number Reversing Catalog Number 30 30 XTFC040DD_ XTFR040DD_ 15 30 — XTFC050DD_ XTFR050DD_ 15 40 — XTFC058DD_ XTFR058DD_ 15 40 — XTFC063DD_ XTFR063DD_ 1 1 1 1 1 Notes 1 Select combination motor controllers by full load amperes. Maximum motor ratings (kW, hp) are for reference only. 2 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-202. 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-201 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 FLA Adjustment Range/Overload Release—Ir (Amps) 1 1 Short-Circuit Release— Irm (Amps) 1 1 1 1 XT IEC Power Control Factory-Assembled Type F Combination Motor Controller—Frame D MMP + Frame D Contactor— Maximum IEC Ratings 1 1 1 IEC Contactors and Starters Assembled Manual Motor Controller 2 Three-Phase 220– 240V 380– 415V 500V 660– 690V Non-Reversing Catalog Number Reversing Catalog Number 32–40 560 11 20 22 30 XTFC040DD_ XTFR040DD_ 40–50 700 14 25 30 45 XTFC050DD_ XTFR050DD_ 50–58 812 17 30 37 55 XTFC058DD_ XTFR058DD_ 55–65 882 18.5 34 37 55 XTFC063DD_ XTFR063DD_ AC and DC Coil Suffixes Suffix Code Coil Voltage Suffix Code 110V 50 Hz, 120V 60 Hz A 380V 50 Hz, 440V 60 Hz L 110V 50 Hz, 120V 60 Hz 1 220V 50 Hz, 240V 60 Hz B 400V 50 Hz N 220V 50 Hz, 240V 60 Hz 230V 50 Hz F 380V 60 Hz P 1 24V 50/60 Hz T 12V 50/60 Hz 24 Vdc TD 3 1 415V 50 Hz, 480V 60 Hz C 1 1 1 1 1 1 1 1 1 1 Coil Voltage Coil Voltage Suffix Code A 380V 50 Hz, 440V 60 Hz L B 400V 50 Hz N 230V 50 Hz F 380V 60 Hz P R 24V 50/60 Hz T 12V 50/60 Hz R 42V 50 Hz, 48V 60 Hz W 24–27 Vdc TD 3 42V 50 Hz, 48V 60 Hz W 48V 50 Hz Y 415V 50 Hz, 480V 60 Hz C 48V 50 Hz Y AD 3 550V 50 Hz, 600V 60 Hz D 110–130 Vdc AD 3 BD 3 208V 60 Hz E 200–240 Vdc BD 3 RD 3 190V 50 Hz, 220V 60 Hz G 12–14 Vdc RD 3 240V 50 Hz, 277V 60 Hz H 48–60 Vdc WD 3 Frame B Contactors 550V 50 Hz, 600V 60 Hz 208V 60 Hz 190V 50 Hz, 220V 60 Hz 240V 50 Hz, 277V 60 Hz Coil Voltage Suffix Code Frame C and D Contactors D E G H 120 Vdc 220 Vdc 12 Vdc 48 Vdc WD 3 Notes The assembled manual motor controller (MMC) consists of an XTPR manual motor protector (MMP) and an XTCE contactor. For Frame B MMP + Frame B contactor assemblies, the XTSC and XTSR can be mounted directly on DIN rail without an adapter. The contactors are supported mechanically with a mechanical connection element (included in XTPAXTPCB, XTPAXRPCRB). For 16A and above, the assembly is mounted via a DIN rail adapter plate (XTPAXTPCPC, XTPAXTPCPD) and the electrical connection is made with electrical contact modules (XTPAXECMC, XTPAXECMD), both included in XTPAXTPCC and XTPAXTPCD. Service Factor (SF)—Setting Ir of current scale in dependence of load factor: SF = 1.15 → Ir = 1 x In mot SF = 1 → Ir = 0.9 x In mot Single-phasing sensitivity to IEC/EN 60947-4-1, VDE 0660 Part 102. 1 2 3 Select combination motor controllers by full load amperes. Maximum motor ratings (kW, hp) are for reference only. Underscore (_) indicates magnetic coil suffix required. See AC and DC coil suffixes above. With DC operation: Integrated diode-resistor combination, coil rating 2.6W. XTFC Manual Motor Controller XTFR Manual Motor Controller 1 1 1 1 1 M 3~ M 3~ 1 1 1 1 V5-T1-202 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Accessories 1 Line Side Adapters Line side adapters are required for use with XTPR MMPs only when used as Type E self-protected manual combination starters or as part of XTFC or XTFR Type F combination motor controllers. Not required for group installation. 1 1 Line Side Adapters XTPAXLSA Description Catalog Number For use with Frame B MMPs (up to 32A) XTPAXLSA 1 1 1 XTPAXLSA For use with Frame D MMPs (up to 40A) 1 XTPAXLSAD 1 1 1 Combination Connection Kits Combination connection kits include the necessary components to field assemble a manual motor controller with an MMP (XTPR) and contactor (XTCE). 1 Non-Reversing Starters XTPAXTPCB For Use with … Description/Composed of … Std. Pack 1 XTPR…B + XTCE…B Mechanical connection element for XTPR…B and contactor 1 Main current wiring between XTPR…B and contactor in toolless plug connection 1 Cable guidance 1 1 Catalog Number XTPAXTPCB 1 1 Use as contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to 2.5 mm2 external diameter or four cables up to 3.5 mm2 external diameter XTPAXTPCC and XTPAXTPCD XTPR…B + XTCE…C DIN rail adapter plate 1 1 XTPAXTPCC 1 1 XTPR…D + XTCE…D Main current wiring between XTPR and contactor 1 XTPAXTPCD 1 1 1 Reversing Starters For Use with … XTPAXTPCRB Description/Composed of … XTPR…B + XTCE…B01_ Mechanical connection element for XTPR…B and contactor Std. Pack 1 Catalog Number 1 XTPAXTPCRB XTPR…B + XTCE…C 1 Reversing starter main current wiring in toolless plug connection 1 Control cables for electrical interlocking in toolless plug connection— K1M: A1–K2M: 21, K1M: 21–K2M: A1, K1M: A2–K2M: A2 1 1 Cable guidance 1 1 Use as contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to 2.5 mm2 external diameter or four cables up to 3.5 mm2 external diameter. XTPAXTPCRC 1 1 DIN rail adapter plate 1 Reversing starter main current wiring 1 XTPAXTPCRB 1 1 1 1 Note 1 Orders must be placed in multiples of package quantity listed. Volume 5—Motor Control and Protection 1 CA08100006E—August 2012 www.eaton.com V5-T1-203 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 XTPAXEC_ 1 1 IEC Contactors and Starters XT IEC Power Control Electric Contact Module For Use with … Description/Composed of … Std. Pack 1 Catalog Number XTPR…B + XTCE…C Main current wiring between XTPR…B and contactor 5 XTPAXECMC 5 XTPAXECMD Use only in combination with busbar adapter XTPR…D + XTCE…D 1 Use only in combination with busbar adapter 1 DIN Rail Adapter Plates 1 1 XTPAXTPCPB For Use with … Description/Composed of … Std. Pack 1 Catalog Number XTPAXTPCB XTPAXTPCRB 45 mm wide adapter plate with one DIN rail 4 XTPAXTPCPB 4 XTPAXTPCRPB 55 mm wide adapter plate with two DIN rails 4 XTPAXTPCPD Connection cams for further plates 4 1 Connection element for side-by-side positioning of further plates 1 1 Main current wiring between XTPR…D and contactor XTPAXTPCRPB XTPR…B + XTCE…C XTPAXECMC 45 mm wide adapter plate with one DIN rail 1 Connection element for side-by-side positioning of further plates 1 1 XTPAXTPCPD 1 XTPAXECMD XTPR…D + XTCE…C XTPR…D + XTCE…D 1 For use with reversing and star-delta starters 1 1 Lateral Module 1 For Use with … — 1 Description/Composed of … Std. Pack 1 Catalog Number Can be grouped on the DIN rail adapter 10 XTPAXLM Expansion of the mounting width by 9 mm 1 Connection Element 1 1 1 For Use with … Description/Composed of … Std. Pack 1 Catalog Number — For connection of several DIN rail adapters 50 XTPAXCNE Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 V5-T1-204 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Technical Data and Specifications 1 XTSC Non-Reversing Manual Motor Controllers (MMC)—Component Bill of Material 1 Factory Assembled Manual Motor Protector + Contactor Assembled Manual Motor Controller 1 FLA Adjustment Range/Overload Release—Ir (Amps) Component Catalog Numbers Manual Motor Protector Combination Connection Kit Contactor 1 Manual Motor Protector Auxiliary Contact 1 1 XTSC Frame B MMP + Frame B Contactor XTSCP16BB_ 0.1–0.16 XTPRP16BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTSCP25BB_ 0.16–0.25 XTPRP25BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 1 1 XTSCP40BB_ 0.25–0.4 XTPRP40BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTSCP63BB_ 0.4–0.63 XTPRP63BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTSC001BB_ 0.63–1 XTPR001BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTSC1P6BB_ 1–1.6 XTPR1P6BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTSC2P5BB_ 1.6–2.5 XTPR2P5BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTSC004BB_ 2.5–4 XTPR004BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTSC6P3BB_ 4–6.3 XTPR6P3BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTSC010BB_ 6.3–10 XTPR010BC1 XTPAXTPCB XTCE009B10_ XTPAXFA11 XTSC012BB_ 8–12 XTPR012BC1 XTPAXTPCB XTCE012B10_ XTPAXFA11 XTSC016BB_ 10–16 XTPR016BC1 XTPAXTPCB XTCE015B10_ XTPAXFA11 1 1 1 1 1 1 XTSC Frame B MMP + Frame C Contactor XTSC016BC_ 10–16 XTPR016BC1 XTPAXTPCC XTCE018C10_ XTPAXFA1 XTSC020BC_ 16–20 XTPR020BC1 XTPAXTPCC XTCE025C10_ XTPAXFA11 XTSC025BC_ 20–25 XTPR025BC1 XTPAXTPCC XTCE025C10_ XTPAXFA11 XTSC032BC_ 25–32 XTPR032BC1 XTPAXTPCC XTCE032C10_ XTPAXFA11 1 1 1 XTSC Frame D MMP + Frame C Contactor XTSC016DC_ 10–16 XTPR016DC1 2 XTCE018C10_ XTPAXFA1 XTSC025DC_ 16–25 XTPR025DC1 2 XTCE025C10_ XTPAXFA11 XTSC032DC_ 25–32 XTPR032DC1 2 XTCE032C10_ XTPAXFA11 1 1 XTSC Frame D MMP + Frame D Contactor XTSC040DD_ 32–40 XTPR040DC1 XTPAXTPCD 3 XTCE040D00_ XTPAXFA11 XTSC050DD_ 40–50 XTPR050DC1 XTPAXTPCD 3 XTCE050D00_ XTPAXFA11 XTSC058DD_ 50–58 XTPR058DC1 XTPAXTPCD 3 XTCE065D00_ XTPAXFA11 XTSC063DD_ 55–65 XTPR063DC1 XTPAXTPCD 3 XTCE065D00_ XTPAXFA11 1 1 1 Notes 1 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-202. 2 The connection between the XTPR…DC1 and the XTCE…C_ contactor will be made with flexible wire and mounted to the DIN rail adapter plate (XTPAXTPCPD). 3 The reversing connection between the XTPR…DC1 and the (2) XTCE…C_ contactors will be accomplished by using the non-reversing combination connection kit (XTPAXTPCD), Frame D reversing link kit (XTCEXRLD), additional DIN rail adapter plate (XTPAXTPCPD) and DIN adapter connection element (XTPAXCNE). 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-205 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control XTSR Reversing Manual Motor Controllers (MMC)—Component Bill of Material Factory Assembled Manual Motor Protector + Contactor Assembled Manual Motor Controller 1 FLA Adjustment Range/Overload Release—Ir (Amps) Component Catalog Numbers Manual Motor Protector Combination Connection Kit Contactor 1 Manual Motor Protector Auxiliary Contact XTPAXFA11 XTSR Frame B MMP + Frame B Contactor 1 XTSRP16BB_ 0.1–0.16 XTPBP16BC1 XTPAXTPCRB (2) XTCE007B01_ XTSRP25BB_ 0.16–0.25 XTPRP25BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 1 XTSRP40BB_ 0.25–0.4 XTPRP40BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 XTSRP63BB_ 0.4–0.63 XTPRP63BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 XTSR001BB_ 0.63–1 XTPR001BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 1 XTSR1P6BB_ 1–1.6 XTPR1P6BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 XTSR2P5BB_ 1.6–2.5 XTPR2P5BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 1 XTSR004BB_ 2.5–4 XTPR004BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 XTSR6P3BB_ 4–6.3 XTPR6P3BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 1 XTSR010BB_ 6.3–10 XTPR010BC1 XTPAXTPCRB (2) XTCE009B01_ XTPAXFA11 XTSR012BB_ 8–12 XTPR012BC1 XTPAXTPCRB (2) XTCE012B01_ XTPAXFA11 1 1 XTSR Frame B MMP + Frame C Contactor 1 XTSR016BC_ 10–16 XTPR016BC1 XTPAXTPCR (2) XTCE018C01 XTPAXFA11 XTSR020BC_ 16–20 XTPR020BC1 XTPAXTPCRC (2) XTCE025C01_ XTPAXFA11 1 XTSR025BC_ 20–25 XTPR025BC1 XTPAXTPCRC (2) XTCE025C01_ XTPAXFA11 XTSR032BC_ 25–32 XTPR032BC1 XTPAXTPCRC (2) XTCE032C01_ XTPAXFA11 1 XTSR Frame D MMP + Frame C Contactor 1 XTSR016DC_ 10–16 XTPR016DC 2 (2) XTCE018C01 XTPAXFA11 XTSR025DC_ 16–25 XTPR025DC1 2 (2) XTCE025C01_ XTPAXFA11 1 XTSR032DC_ 25–32 XTPR032DC1 2 (2) XTCE032C01_ XTPAXFA11 1 XTSR040DD_ 32–40 XTPR040DC1 3 (2) XTCE040D00_ XTPAXFA11 XTSR050DD_ 40–50 XTPR050DC1 3 (2) XTCE050D00_ XTPAXFA11 XTSR058DD_ 50–58 XTPR058DC1 3 (2) XTCE065D00_ XTPAXFA11 XTSR063DD_ 55–65 XTPR063DC1 3 (2) XTCE065D00_ XTPAXFA11 1 1 1 1 XTSR Frame D MMP + Frame D Contactor Notes 1 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-202. 2 The connection between the XTPR…DC1 and the XTCE…C_ contactor will be made with flexible wire and mounted to the DIN rail adapter plate (XTPAXTPCPD). 3 The reversing connection between the XTPR…DC1 and the (2) XTCE…C_ contactors will be accomplished by using the non-reversing combination connection kit (XTPAXTPCD), Frame D reversing link kit (XTCEXRLD), additional DIN rail adapter plate (XTPAXTPCPD) and DIN adapter connection element (XTPAXCNE). 1 1 1 1 1 1 1 1 1 1 V5-T1-206 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control XTFC Non-Reversing Combination Motor Controllers—Component Bill of Material 1 Factory Assembled Manual Motor Protector + Contactor + Line Side Adapter Assembled Combination Motor Controller 1 FLA Adjustment Range/ Overload Release—Ir (Amps) Component Catalog Numbers Line Side Adapter Manual Motor Protector Combination Connection Kit Contactor 1 Manual Motor Protector Auxiliary Contact XTFC Frame B MMP + Frame B Contactor 1 1 XTFCP16BB_ 0.1–0.16 XTPAXLSA XTPRP16BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTFCP25BB_ 0.16–0.25 XTPAXLSA XTPRP25BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTFCP40BB_ 0.25–0.4 XTPAXLSA XTPRP40BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTFCP63BB_ 0.4–0.63 XTPAXLSA XTPRP63BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTFC001BB_ 0.63–1 XTPAXLS XTPR001BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTFC1P6BB_ 1–1.6 XTPAXLSA XTPR1P6BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTFC2P5BB_ 1.6–2.5 XTPAXLSA XTPR2P5BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTFC004BB_ 2.5–4 XTPAXLSA XTPR004BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTFC6P3BB_ 4–6.3 XTPAXLSA XTPR6P3BC1 XTPAXTPCB XTCE007B10_ XTPAXFA11 XTFC010BB_ 6.3–10 XTPAXLSA XTPR010BC1 XTPAXTPCB XTCE009B10_ XTPAXFA11 XTFC012BB_ 8–12 XTPAXLSA XTPR012BC1 XTPAXTPCB XTCE012B10_ XTPAXFA11 XTFC016BB_ 10–16 XTPAXLSA XTPR016BC1 XTPAXTPCB XTCE015B10_ XTPAXFA11 1 1 1 1 1 1 1 1 XTFC Frame B MMP + Frame C Contactor XTFC016BC_ 10–16 XTPAXLSA XTPR016BC1 XTPAXTPCC XTCE018C10_ XTPAXFA11 XTFC020BC_ 16–20 XTPAXLSA XTPR020BC1 XTPAXTPCC XTCE025C10_ XTPAXFA11 XTFC025BC_ 20–25 XTPAXLSA XTPR025BC1 XTPAXTPCC XTCE025C10_ XTPAXFA11 XTFC032BC_ 25–32 XTPAXLSA XTPR032BC1 XTPAXTPCC XTCE032C10_ XTPAXFA11 1 XTPAXLSAD XTPR016DC1 2 XTCE018C10_ XTPAXFA11 1 1 XTFC Frame D MMP + Frame C Contactor XTFC016DC_ 10–16 XTFC025DC_ 16–25 XTPAXLSAD XTPR025DC1 2 XTCE025C10_ XTPAXFA11 XTFC032DC_ 25–32 XTPAXLSAD XTPR032DC1 2 XTCE032C10_ XTPAXFA11 1 1 XTFC Frame D MMP + Frame D Contactor XTFC040DD_ 32–40 XTPAXLSAD XTPR040DC1 XTPAXTPCD 3 XTCE040D00_ XTPAXFA11 XTFC050DD_ 40–50 XTPAXLSAD XTPR050DC1 XTPAXTPCD 3 XTCE050D00_ XTPAXFA11 XTCE065D00_ XTPAXFA11 XTCE065D00_ XTPAXFA11 XTFC058DD_ 50–58 XTPAXLSAD XTPR058DC1 XTPAXTPCD 3 XTFC063DD_ 55–65 XTPAXLSAD XTPR063DC1 XTPAXTPCD 3 1 1 1 Notes 1 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-202. 2 The connection between the XTPR…DC1 and the XTCE…C_ contactor will be made with flexible wire and mounted to the DIN rail adapter plate (XTPAXTPCPD). 3 The reversing connection between the XTPR…DC1 and the (2) XTCE…C_ contactors will be accomplished by using the non-reversing combination connection kit (XTPAXTPCD), Frame D reversing link kit (XTCEXRLD), additional DIN rail adapter plate (XTPAXTPCPD) and DIN adapter connection element (XTPAXCNE). 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-207 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control XTFR Reversing Combination Motor Controllers—Component Bill of Material Factory Assembled Manual Motor Protector + Contactor + Line Side Adapter Assembled Combination Motor Controller 1 FLA Adjustment Range/ Overload Release—Ir (Amps) Component Catalog Numbers Line Side Adapter Manual Motor Protector Combination Connection Kit Contactor 1 Manual Motor Protector Auxiliary Contact XTFR Frame B MMP + Frame B Contactor 1 XTFRP16BB_ 0.1–0.16 XTPAXLSA XTPRP16BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 XTFRP25BB_ 0.16–0.25 XTPAXLSA XTPRP25BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 1 XTFRP40BB_ 0.25–0.4 XTPAXLSA XTPRP40BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 XTFRP63BB_ 0.4–0.63 XTPAXLSA XTPRP63BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 XTFR001BB_ 0.63–1 XTPAXLSA XTPR001BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 1 XTFR1P6BB_ 1–1.6 XTPAXLSA XTPR1P6BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 XTFR2P5BB_ 1.6–2.5 XTPAXLSA XTPR2P5BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 1 XTFR004BB_ 2.5–4 XTPAXLSA XTPR004BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 XTFR6P3BB_ 4–6.3 XTPAXLSA XTPR6P3BC1 XTPAXTPCRB (2) XTCE007B01_ XTPAXFA11 1 XTFR010BB_ 6.3–10 XTPAXLSA XTPR010BC XTPAXTPCRB (2) XTCE009B01_ XTPAXFA11 XTFR012BB_ 8–12 XTPAXLSA XTPR012BC1 XTPAXTPCRB (2) XTCE012B01_ XTPAXFA11 1 1 XTFR Frame B MMP + Frame C Contactor 1 XTFR016BC_ 10–16 XTPAXLSA XTPR016BC1 XTPAXTPCRC (2) XTCE018C01_ XTPAXFA11 XTFR020BC_ 16–20 XTPAXLSA XTPR020BC1 XTPAXTPCRC (2) XTCE025C01_ XTPAXFA11 1 XTFR025BC_ 20–25 XTPAXLSA XTPR025BC1 XTPAXTPCRC (2) XTCE025C01_ XTPAXFA11 XTFR032BC_ 25–32 XTPAXLSA XTPR032BC1 XTPAXTPCRC (2) XTCE032C01_ XTPAXFA11 1 XTFR Frame D MMP + Frame C Contactor 1 XTFR016DC_ 10–16 XTPAXLSAD XTPR016DC1 2 (2) XTCE018C01_ XTPAXFA11 XTFR025DC_ 16–25 XTPAXLSAD XTPR025DC1 2 (2) XTCE025C01_ XTPAXFA11 1 XTFR032DC_ 25–32 XTPAXLSAD XTPR032DC1 2 (2) XTCE032C01_ XTPAXFA11 1 XTFR040DD_ 32–40 XTPAXLSAD XTPR040DC1 3 (2) XTCE040D00_ XTPAXFA11 XTFR050DD_ 40–50 XTPAXLSAD XTPR050DC1 3 (2) XTCE050D00_ XTPAXFA11 XTFR058DD_ 50–58 XTPAXLSAD XTPR058DC1 3 (2) XTCE065D00_ XTPAXFA11 XTFR063DD_ 55–65 XTPAXLSAD XTPR063DC1 3 (2) XTCE065D00_ XTPAXFA11 1 1 1 1 XTFR Frame D MMP + Frame D Contactor Notes 1 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-202. 2 The connection between the XTPR…DC1 and the XTCE…C_ contactor will be made with flexible wire and mounted to the DIN rail adapter plate (XTPAXTPCPD). 3 The reversing connection between the XTPR…DC1 and the (2) XTCE…C_ contactors will be accomplished by using the non-reversing combination connection kit (XTPAXTPCD), Frame D reversing link kit (XTCEXRLD), additional DIN rail adapter plate (XTPAXTPCPD) and DIN adapter connection element (XTPAXCNE). 1 1 1 1 1 1 1 1 1 1 V5-T1-208 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Manual Motor Controllers Short-Circuit Ratings for UL/CSA Group Installations 1 XTSC and XTSR Manual Motor Controllers (MMC) Group Installation, UL/CSA Assembled Controller 1 Non-Reversing Reversing FLA Adjustment Range/Overload Release— Ir (Amps) Short-Circuit Release— Irm (Amps) Max. rms Symmetrical Short-Circuit Ratings (kA/kA with Current Limiter) Maximum Upstream Protective Device (A/A with Current Limiter) 240V 480V 600V Maximum Fuse 600V Maximum Circuit Breaker 600V 1 1 1 XTSC and XTSR Frame B MMP + Frame B Contactor XTSCP16BB_ XTSRP16BB_ 0.1–0.16 2.2 50 50 50 600 600 XTSCP25BB_ XTSRP25BB_ 0.16–0.25 3.5 50 50 50 600 600 XTSCP40BB_ XTSRP40BB_ 0.25–0.4 5.6 50 50 50 600 600 XTSCP63BB_ XTSRP63BB_ 0.4–0.63 8.82 50 50 50 600 600 XTSC001BB_ XTSR001BB_ 0.63–1 14 50 50 50 600 600 XTSC1P6BB_ XTSR1P6BB_ 1–1.6 22.4 50 50 50 600 600 XTSC2P5BB_ XTSR2P5BB_ 1.6–2.5 35 50 50 50 600 600 XTSC004BB_ XTSR004BB_ 2.5–4 56 50 50 50 600 600 XTSC6P3BB_ XTSR6P3BB_ 4–6.3 88.2 50 50 50 600 600 XTSC010BB_ XTSR010BB_ 6.3–10 140 22 22 22 150/600 125/600 XTSC012BB_ XTSR012BB_ 8–12 168 10/50 10/50 10/50 150/600 125/600 XTSC016BB_ — 10–16 224 10/50 10/50 10/50 150/600 125/600 1 1 1 1 1 1 1 XTSC and XTSR Frame B MMP + Frame C Contactor 1 XTSC016BC_ XTSR016BC_ 10–16 224 10/50 10/50 10/50 150/600 125/600 XTSC020BC_ XTSR020BC_ 16–20 280 10/18 10/18 10/18 150/600 125/600 XTSC025BC_ XTSR025BC_ 20–25 350 10/18 10/18 10/18 150/600 125/600 XTSC032BC_ XTSR032BC_ 25–32 448 5/18 5/18 5/18 150/600 125/600 1 1 1 XTSC and XTSR Frame D MMP + Frame C Contactor XTSC016DC_ XTSR016DC_ 10–16 224 50 50 10 600 600 XTSC025DC_ XTSR025DC_ 16–25 350 50 50 10 600 600 XTSC032DC_ XTSR032DC_ 25–32 448 50 50 10 600 600 560 50 50 10 600 600 1 XTSC and XTSR Frame D MMP + Frame D Contactor XTSC040DD_ XTSR040DD_ 32–40 XTSC050DD_ XTSR050DD_ 40–50 700 50 50 10 600 600 XTSC058DD XTSR058DD_ 50–58 812 50 50 — — — XTSC063DD_ XTSR063DD_ 55–65 882 50 50 — — — 1 1 1 1 Note 1 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-202. 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-209 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Combination Motor Controllers Short-Circuit Ratings for UL 508 Type F Application XTFC and XTFR Combination Motor Controllers (CMC), UL 508 Type F UL 508 Type F Application 1 1 Assembled Controller 1 Non-Reversing Reversing FLA Adjustment Range/Overload Release— Ir (Amps) Short-Circuit Release— Irm (Amps) Max. rms Symmetrical Short-Circuit Ratings (kA) Maximum Upstream Protective Device (A) 2 240V Maximum Fuse 600V 480/277V 600/347V Maximum Circuit Breaker 600V 1 XTFC and XTFR Frame B MMP + Frame B Contactor 1 XTFCP16BB_ XTFRP16BB_ 0.1–0.16 2.2 65 65 — Not required Not required XTFCP25BB_ XTFRP25BB_ 0.16–0.25 3.5 65 65 — Not required Not required XTFCP40BB_ XTFRP40BB_ 0.25–0.4 5.6 65 65 — Not required Not required XTFCP63BB_ XTFRP63BB_ 0.4–0.63 8.82 65 65 — Not required Not required 1 XTFC001BB_ XTFR001BB_ 0.63–1 14 65 65 — Not required Not required 1 XTFC1P6BB_ XTFR1P6BB_ 1–1.6 22.4 65 65 — Not required Not required XTFC2P5BB_ XTFR2P5BB_ 1.6–2.5 35 65 65 — Not required Not required XTFC004BB_ XTFR004BB_ 2.5–4 56 65 65 — Not required Not required XTFC6P3BB_ XTFR6P3BB_ 4–6.3 88.2 65 65 — Not required Not required 1 XTFC010BB_ XTFR010BB_ 6.3–10 140 65 65 — Not required Not required XTFC012BB_ XTFR012BB_ 8–12 168 50 50 — Not required Not required 1 XTFC016BB_ — 10–16 224 50 50 — Not required Not required 1 1 1 XTFC and XTFR Frame B MMP + Frame C Contactor XTFC016BC_ XTFR016BC_ 10–16 224 18 18 — Not required Not required 1 XTFC020BC_ XTFR020BC_ 16–20 280 18 18 — Not required Not required XTFC025BC_ XTFR025BC_ 20–25 350 18 18 — Not required Not required 1 XTFC032BC_ XTFR032BC_ 25–32 448 18 18 — Not required Not required 1 1 XTFC and XTFR Frame D MMP + Frame C Contactor XTFC016DC_ XTFR016DC_ 10–16 224 65 65 50 Not required Not required XTFC025DC_ XTFR025DC_ 16–25 350 65 65 50 Not required Not required XTFC032DC_ XTFR032DC_ 25–32 448 65 65 50 Not required Not required 1 XTFC and XTFR Frame D MMP + Frame D Contactor XTFC040DD_ XTFR040DD_ 32–40 560 65 65 50 Not required Not required 1 XTFC050DD_ XTFR050DD_ 40–50 700 65 65 — Not required Not required XTFC058DD_ XTFR058DD_ 50–58 812 65 65 — Not required Not required XTFC063DD_ XTFR063DD_ 55–65 882 65 65 — Not required Not required 1 1 1 Notes 1 Underscore (_) indicates magnetic coil suffix required. See Page V5-T1-202. 2 For UL 508 Type F applications, the combination motor controller assembly does not require a dedicated upstream protective device in the panel, thus a maximum rating is not required. 1 1 1 1 1 1 1 1 1 V5-T1-210 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Dimensions Approximate Dimensions in mm [in] 1 XTSC…BB_ 1 32.5 [1.28] To Terminals 1 1 1 1 1 178.5 [7.03] 1 1 1 49.7 [1.96] To Terminals 1 1 45 [1.77] 95.7 [3.77] 1 1 XTSR…BB_ 32.5 [1.28] To Terminals 1 1 1 1 1 183.4 [7.22] 1 1 1 49.7 [1.96] To Terminals 95.3 [3.75] 1 1 90.3 [3.55] 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-211 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] XTSC…BC_ 57.5 [2.26] To Terminals Mounting Holes for M4 Screws or #8 Screws (4 Places) 1 1 1 1 1 228.8 235.7 [9.01] [9.28] 210.8 [8.30] Mounting 1 1 1 86.8 [3.42] To Terminals 1 1 9 [.35] 34 [1.34] 1 1 45.2 [1.78] 124.3 [4.89] XTSR…BC_ 1 Mounting Holes for M4 Screws or #8 Screws (4 Places) 1 57.5 [2.26] To Terminals 1 1 1 1 1 1 228.8 235.4 [9.01] [9.27] 210.8 [8.30] Mounting 1 1 86.8 [3.42] To Terminals 1 1 9 [.35] 34 [1.34] 45 [1.77] 1 1 79 [3.11] 1 V5-T1-212 89.6 [3.53] 124.3 [4.89] 5.3 [.21] Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] 1 XTSC…DD_ 1 196 [7.72] Mounting Holes for M5 Screws or #10 Screws (4 Places) 83.4 [3.28] To Terminals 1 1 1 1 1 1 266 [10.47] Mounting 1 284 [11.18] 1 1 1 142.8 [5.62] To Coil Terminals 1 1 1 9 [.35] 158.5 [6.24] 1 55 [2.17] 1 172.1 [6.78] To Optional Aux. Contacts 43.4 [1.71] Mounting 1 XTFC…BB_ 1 36.3 [1.43] To Terminals 1 1 1 1 1 209.2 [8.24] 1 1 1 1 49.7 [1.96] To Terminals 95.7 [3.77] 1 45 [1.77] Volume 5—Motor Control and Protection 1 CA08100006E—August 2012 www.eaton.com V5-T1-213 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] XTFR…BB_ 36.3 [1.43] To Terminals 1 1 1 1 1 1 214.2 [8.43] 1 1 1 49.7 [1.96] To Terminals 1 1 90.3 [3.55] 95.3 [3.75] 1 1 XTFC…BC_ 34 [1.34] Mounting 1 1 1 61.3 [2.41] To Terminals Mounting Holes for M4 Screws or #8 Screws (4 Places) 1 1 1 1 1 266.7 [10.50] 235.7 228.8 [9.28] [9.01] 210.8 [8.30] Mounting 1 1 1 86.8 [3.42] To Terminals 1 1 9 [.35] 124.3 [4.89] 1 45.2 [1.78] 1 V5-T1-214 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Approximate Dimensions in mm [in] 1 XTFR…BC_ 1 61.3 [2.41] To Terminals 1 Mounting Holes for M4 Screws or #8 Screws (8 Places) 1 1 1 1 266.4 [10.49] 1 235.4 [9.27] 210.8 [8.30] 1 228.8 [9.01] 1 1 86.8 [3.42] To Terminals 1 1 9 [.35] 34 [1.34] 45 [1.77] 79 [3.11] 124.3 [4.89] 1 89.6 [3.53] 5.3 [.21] 1 1 XTFC…DD_ 86 [3.39] To Line Side Connector Mounting Holes for M5 Screws or #10 Screws (4 Places) 1 1 1 1 1 1 297 [11.69] 266 [10.47] Mounting 1 284 [11.18] 1 1 1 142.8 [5.62] To Coil Terminals 1 1 1 9 [.35] 43.4 [1.71] Mounting 158.5 [6.24] 172.1 [6.78] To Optional Aux. Contacts Volume 5—Motor Control and Protection 55 [2.17] CA08100006E—August 2012 www.eaton.com 1 V5-T1-215 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Contents XT Electronic Manual Motor Protector Description 1 Page Relays and Timers . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Controls . . . . . . . . . . . . . . . . . . . . . . . . . Contactors and Starters . . . . . . . . . . . . . . . . . . . . Thermal Overload Relays . . . . . . . . . . . . . . . . . . . C440/XT Electronic Overload Relay . . . . . . . . . . . Manual Motor Protectors . . . . . . . . . . . . . . . . . . . Combination Motor Controllers . . . . . . . . . . . . . . . XT Electronic Manual Motor Protector Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 1 V5-T1-3 V5-T1-18 V5-T1-35 V5-T1-128 V5-T1-141 V5-T1-157 V5-T1-193 V5-T1-217 V5-T1-218 V5-T1-220 V5-T1-226 V5-T1-228 V5-T1-229 1 1 1 XT Electronic Manual Motor Protector 1 Product Description 1 1 1 1 1 1 1 1 1 The XT Electronic Manual Motor Protector provides the same functionality as the XT thermal manual motor protector, but with an added level of flexibility and selectability. The XTPE incorporates electronic control technology to enable more options and larger dial setting ranges. The trip units are interchangeable, allowing users to exchange as needed using the same base. The reduced number of part numbers decreases bill of material complexity while reducing inventory demands. The XTPE electronic manual motor protector includes the following features: 1 ● 1 ● 1 ● 1 1 ● ● 4:1 max to min overcurrent dial setting range Selectable trip class (5, 10, 15, 20) Interchangeable trip units Three base units (12, 32 and 65A) Common accessories with the XTPR Features and Benefits Advanced Trip Unit Standards and Certifications ● ● In addition to the selectability, the XTPE is also available with an advanced trip unit that can communicate system data and protector data thru SmartWire-DT. SmartWire-DT is an innovative cost effective connection technology that enables quick installation of control wiring to the starter through a single green cable. When on SmartWire-DT, the XTPE can communicate the following: ● Current Values ● Maximum phase current ● Overload warning Diagnostics Data ● Overload fault ● Cause of trip (overcurrent or short circuit) ● Phase loss ● Trip via TEST Status Messages ● Control unit type ● Overload setting ● Time-lag ● Switching status XTPE Electronic MMP The XTPE Electronic MMP provides the selectability, control, and insight options that give panel builders and OEMs the solutions necessary to enhance motor control designs while reducing total costs. 1 1 1 1 V5-T1-216 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com ● ● ● ● ● CE approved UL Listed File No. E36332 UL 508 group motor and Type E IEC/EN 60947 CSA File 012528, Class 3211-05 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Catalog Number Selection 1 XT—Manual Motor Protector 1 XT PE 004 B CS 1 Designation XT = XT line of IEC control Type PE = Electronic MMP Overload Release 1P2 = 0.3–1.2A 004 = 1–4A 012 = 3–12A 032 = 8–32A 065 = 16–65A MMP Frame B = 45 mm D = 55 mm Trip Type CS = Standard CA = Advanced (SmartWire-DT) 1 1 1 1 1 XT—Combinations XT FCE 004 B C CS A Designation XT = XT line of IEC control 1 A B F T TD Type FCE = Electronic combination motor controller Overload Release 1P2 = 0.3–1.2A 004 = 1–4A 012 = 3–12A 032 = 8–32A MMP Frame B = 45 mm Contactor Frame C = 45 mm = = = = = Coil Voltage 110V 50 Hz, 120V 60 Hz 220V 50 Hz, 240V 60 Hz 230V 50 Hz 24V 50/60 Hz 24 Vdc 1 1 1 1 Trip Type CS = Selectable class 5, 10, 15, 20 CA = Selectable, advanced 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-217 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 XT IEC Power Control Product Selection XT Electronic Manual Motor Protector B Frame MMP Base IEC 1 1 1 1 1 IEC Contactors and Starters B Frame UL/CSA Maximum Motor kW Ratings Maximum Three-Phase hp Ratings 380V 400V 415V 240V 480V 600V 220V 230V 240V 3 3 7.5 10 3 5.5 5.5 5.5 5 7.5 15 20 7.5 15 15 18.5 15 15 40 40 18.5 30 37 45 55 Maximum Amperage 200V 12 32 65 Base Unit 440V 600V 690V 500V Type Number Catalog Number 7.5 PKE12 XTPE012B 30 PKE32 XTPE032B PKE65 XTPE065D MMP Trip Units IEC 1 UL/CSA Maximum Motor kW Ratings 380V 400V 415V Overload Release Setting Amp Range For Use with Base Catalog Number Maximum Three-Phase hp Ratings 200V 240V 480V 600V 220V 230V 240V 440V 0.3–1.2 XTPE012B 1 1 0.5 0.5 0.18 0.37 0.37 1–4 XTPE012B 0.75 0.75 2 3 0.75 1.5 1 3–12 XTPE012B 3 3 7.5 10 3 5.5 1 8–32 5 7.5 15 20 7.5 15 1 8–32 XTPE065D 7.5 7.5 20 25 7.5 15 15 18.5 30 PKE-XTUW-32 XTPEXT032D 16–65 XTPE065D 15 15 40 40 18.5 30 37 45 55 PKE-XTU-65 XTPEXT065D 1 1 1 500V Type Number Catalog Number 0.37 0.75 PKE-XTU-1,2 XTPEXT1P2B 1.5 2.2 3 PKE-XTU-4 XTPEXT004B 5.5 5.5 7.5 PKE-XTU-12 XTPEXT012B 15 18.5 30 PKE-XTU-32 XTPEXT032B XTPE032B B Frame XTPE032B MMP Advanced Trip Units Used with SmartWire-DT 1 IEC 1 UL/CSA Maximum Motor kW Ratings For Use with Base Catalog Number Maximum Three-Phase hp Ratings 200V 240V 480V 600V 220V 230V 240V 380V 400V 415V 440V 0.3–1.2 XTPE012B 1 1 0.5 0.5 0.18 0.37 1–4 XTPE012B 0.75 0.75 2 3 0.75 1.5 XTPE012B 3 3 7.5 10 3 Overload Release Setting Amp Range 1 1 3–12 1 Trip Unit 500V 600V 690V Type Number 0.37 0.37 0.75 PKE-XTUA-1,2 XTPEXTA1P2B 1.5 2.2 3 PKE-XTUA-4 XTPEXTA004B 5.5 5.5 5.5 7.5 PKE-XTUA-12 XTPEXTA012B Catalog Number XTPE032B 1 1 1 Trip Unit 600V 690V D Frame 8–32 XTPE032B 5 7.5 15 20 7.5 15 15 18.5 30 PKE-XTUA-32 XTPEXTA032B 8–32 XTPE065D 7.5 7.5 20 25 7.5 15 15 18.5 30 PKE-XTUWA-32 XTPEXTA032D 16–65 XTPE065D 15 15 40 40 18.5 30 37 45 55 PKE-XTUA-65 XTPEXTA065D MMP Complete Assembly IEC 1 Overload Release Setting Amp Range 1 UL/CSA Maximum Motor kW Ratings Maximum Three-Phase hp Ratings 380V 400V 415V 200V 240V 480V 600V 220V 230V 240V 440V 500V 600V 690V Complete Manual Motor Protector Type Number Catalog Number 1 1 0.5 0.5 0.18 0.37 0.37 0.37 0.75 PKE12/XTU-1,2 XTPE1P2BCS 1 0.3–1.2 1–4 0.75 0.75 2 3 0.75 1.5 1.5 2.2 3 PKE12/XTU-4 XTPE004BCS 1 3–12 3 3 7.5 10 3 5.5 5.5 5.5 7.5 PKE12/XTU-12 XTPE012BCS 1 1 8–32 5 7.5 15 20 7.5 15 15 18.5 30 PKE32/XTU-32 XTPE032BCS 8–32 7.5 7.5 20 25 7.5 15 15 18.5 30 PKE65/XTUW-32 XTPE032DCS 16–65 15 15 40 40 18.5 30 37 45 55 PKE65/XTU-65 XTPE065DCS Note 1 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6 (A) (1). 1 V5-T1-218 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control B Frame 1.1 MMP Used with SmartWire-DT—Complete Assembly 1 IEC UL/CSA Maximum Motor kW Ratings Overload Release Setting Amp Range Maximum Motor hp Ratings 200V 230V 460V 575V 220V 230V 240V 380V 400V 415V 440V 0.3–1.2 1 1 0.5 0.5 0.18 0.37 1–4 0.75 0.75 2 3 0.75 3–12 3 3 7.5 10 8–32 5 7.5 15 20 Complete Manual Motor Protector 500V 600V 690V Type Number Catalog Number 0.37 0.37 0.75 PKE12/XTUA-1,2 XTPE1P2BCA 1.5 1.5 2.2 3 PKE12/XTUA-4 XTPE004BCA 3 5.5 5.5 5.5 7.5 PKE12/XTUA-12 XTPE012BCA 7.5 15 15 18.5 30 PKE32/XTUA-32 XTPE032BCA 1 1 1 1 1 1 UL 508 Type E XT Electronic Combination Motor Controllers—Complete Assembly Including Trip Unit 1 B Frame B Frame Electronic MMP with C Frame Contactor 1 UL/CSA Overload Release Setting Amp Range Maximum Three-Phase hp Ratings 200V 240V 380Y/ 415V 0.3–1.2 1 1 1 1 1–4 0.75 0.75 1.5 2 Maximum Single-Phase hp Ratings 480Y/ 277V 600Y/ 347V Catalog Number Standard Catalog Number With SmartWire-DT 1 XTFCE1P2BCCS_ 3 XTFCE1P2BCCATD 3 0.33 XTFCE004BCCS_ 4 XTFCE004BCCATD 4 XTFCE012BCCATD 4 XTFCE032BCCATD 4 115V 200V 240V 0.5 1 1 — 0.125 0.25 3–12 3 3 5 7.5 — 0.5 1 1.5 XTFCE012BCCS_ 4 3–32 5 5 10 15 — 1.5 3 3 XTFCE032BCCS_ 4 1 1 1 1 1 1 Notes 1 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6 (A) (1). 2 Complete the catalog number by replacing the underscore (_) with the coil suffix from Page V5-T1-238. 3 SCCR: 14 kA, 600 Vac 4 SCCR: 18 kA, 480 Vac 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-219 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control Accessories Auxiliary Contacts XTPAXSA_ Side-Mount Auxiliary Contacts Contact Configuration 1 1NO-1NC Contact Sequence 1.13 1.21 L1 L2 L3 Pkg. Qty. 1 Screw Terminal Catalog Number 5 XTPAXSA11 5 XTPAXSA12 5 XTPAXSA21 XTPAXSA11 1 1 1.14 1.22 1NO-2NC 1 1.13 1.21 1.31 L1 L2 L3 XTPAXSA12 1 1.14 1.22 1.32 1 2NO-1NC 1.13 1.21 1.33 L1 L2 L3 XTPAXSA21 1 1.14 1.22 1.34 1 Can be fitted on the right side of manual motor protectors (XTPB, XTPR, XTPM) and manual transformer protectors (XTPT) and can be combined with XTPAXSATR_ and XTPAXFA_ trip indicating auxiliary contact. 1 1 1 XTPAXFA11 Front-Mount Auxiliary Contacts Contact Configuration 1 1NO-1NC 1 Contact Sequence 1.53 1.61 L1 L2 L3 Pkg. Qty. 1 Screw Terminal Catalog Number 5 XTPAXFA11 XTPAXFA11 1 1.54 1.62 1 Can be fitted to manual motor protectors (XTPB, XTPR, XTPM) and manual transformer protectors (XTPT). 45 mm (XTPR…B and XTPB) or 55 mm (XTPR…D) widths of manual motor protectors remain unchanged. 1 Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 1 V5-T1-220 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control XTPAXSATR_ 1.1 Side-Mount Trip Indicating Auxiliary Contacts Contact Configuration Contact Sequence 2 x 1NO “+” “ ” 4.43 4.13 1 Pkg. Qty. 1 For Use with… Catalog Number 2 XTPE XTPAXSATR20 1 1 1 4.44 4.14 On/Off 1 L1L2 L3 “+” “ >” Trip “+” 1 1 L1L2 L3 “+” “ >” 1 2 x 1NC “+” “ ” 4.31 4.21 2 XTPE XTPAXSATR02 1 1 4.32 4.22 1 On/Off 1 L1L2 L3 “+” “ >” Trip “+” 1 L1L2 L3 “+” “ >” 1 1 Can be fitted on the right side of manual motor protectors. Can be combined with standard auxiliary contacts. Trip indication: A. General trip indication (overload) B. Short-circuit trip. Local short-circuit indication by red indicator, manually resettable. 1 Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-221 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 XT IEC Power Control Additional Accessories XTPAXSR_ 1 1 1 IEC Contactors and Starters Contact Sequence C1 1 1 Shunt Release Undervoltage Release XTPAXUVR_ Pkg. Qty. 1 Screw Terminal Catalog Number Pkg. Qty. 1 Screw Terminal Catalog Number 2 XTPAXSR24V50H 2 XTPAXUVR24V50H 2 XTPAXSR48V50H 2 XTPAXUVR24V60H 2 XTPAXSR110V50H 2 XTPAXUVR48V50H 2 XTPAXSR120V60H 2 XTPAXUVR60V50H 2 XTPAXSR208V60H 2 XTPAXUVR110V50H 2 XTPAXSR220V50H 2 XTPAXUVR120V60H 2 XTPAXSR230V50H 2 XTPAXUVR208V60H 2 XTPAXUVR220V50H 2 XTPAXUVR230V50H Contact Sequence D1 U 2 XTPAXSR240V50H 2 XTPAXSR240V60H 2 XTPAXSR380V50H 2 XTPAXUVR240V50H 2 XTPAXSR400V50H 2 XTPAXUVR240V60H 2 XTPAXSR415V50H 2 XTPAXUVR380V50H 2 XTPAXSR440V60H 2 XTPAXUVR400V50H 1 2 XTPAXSR480V60H 2 XTPAXUVR415V50H 2 XTPAXSR24VDC 2 XTPAXUVR440V60H 1 2 XTPAXSR48VDC 2 XTPAXUVR480V60H 2 XTPAXSR60VDC 2 XTPAXUVR600V60H 1 2 XTPAXSR110VDC 2 XTPAXSR125VDC 2 XTPAXSR220VDC 2 XTPAXSR250VDC C2 1 1 1 1 1 1 1 D2 Can be used to trip the manual motor protector from a remote location. Can be fitted on left side manual motor protectors. Cannot be combined with XTPAXSR. When combined with a circuit breaker, it can be used as emergency-stop device to IEC/EN 60204. Can be used to trip the manual motor protector from a remote location. Can be fitted on the left side of manual motor protectors. Cannot be combined with the XTPAXUVR. DC: Intermittent operation 5 sec. Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-222 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 IP65 Rotary Handle Mechanism 123 Enclosure Rating Description XTPAXRHM_ 1 Pkg. Qty. 4 Catalog Number 1 Complete Kits—Includes Handle, Shaft and Required Hardware Rotary handle mechanism—black 5 IP65 NEMA 12 UL/CSA 4X 1 XTPEXRHMB 1 XTPEXRHMRY Rotary handle mechanism—black—rotated 90° from vertical 5 1 XTPEXRHM90B Rotary handle mechanism—red/yellow—rotated 90° from vertical 6 1 XTPEXRHM90RY Rotary handle mechanism—red/yellow 6 1 1 1 Three-Phase Commoning Links 7 For Use with… MMP with no side-mounted auxiliaries or voltage releases Each MMP with one auxiliary contact or trip-indicating auxiliary contact fitted on the right Each MMP with an auxiliary contact and trip-indicating auxiliary contact mounted on the right or a voltage release mounted on the left. 1 Qty. MMP Length of Link (mm) Unit Width (mm) Pkg. Qty. 4 Catalog Number 2 90 45 10 XTPAXCLKA2 1 3 135 45 10 XTPAXCLKA3 1 4 180 45 10 XTPAXCLKA4 1 5 225 45 10 XTPAXCLKA5 1 2 99 45 + 9 10 XTPAXCLKB2 1 3 153 45 + 9 10 XTPAXCLKB3 1 4 207 45 + 9 10 XTPAXCLKB4 1 5 261 45 + 9 10 XTPAXCLKB5 1 2 108 45 + 18 10 XTPAXCLKC2 1 1 1 For parallel power feed to several manual motor protectors on terminals 1, 3 and 5. XTPAXUTS XTPAXIT 1 Shroud for Unused Terminals of Three-Phase Commoning Links For Use with… Description Frame B XTPE To cover unused terminals on three-phase commoning link. Protected against direct contact. Pkg. Qty. 4 Catalog Number 20 XTPAXUTS 1 1 1 1 Incoming Terminals for Three-Phase Commoning Link 8 For Use with… Pkg. Qty. 4 Catalog Number Frame B XTPE 5 XTPAXIT 1 1 Notes 1 Plug-in connection shafts, XTPAXRHMSFT_ can be cut to desired length for mounting depths of 100–240 mm. Carrier with extension shaft included. 2 With ON/OFF switch position and “+” (tripped), lockable with 3 padlocks, 4–8 mm hasp. Can be locked in the OFF position, if required. 3 Rotary handle mechanisms ship with door interlock disabled. See instruction publication with product for how to enable door interlock. 4 Orders must be placed in multiples of package quantity listed. 5 For use on main switches to IEC/EN 60204. 6 For use on main switches with emergency-stop function to IEC/EN 60204. 7 Protected against accidental contact. Frame B short-circuit proof U = 690V, I = 63A. Frame B links can be combined by e u rotating mounting. 8 For three-phase commoning link, protected against accidental contact, Ue = 690V, I = 63A; u For conductor cross-sections: 2.5–25 mm2 stranded; 2.5–16 mm2 flexible with ferrules, AWG 14-6. Volume 5—Motor Control and Protection CA08100006E—August 2012 1 1 1 1 1 1 www.eaton.com V5-T1-223 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 XT IEC Power Control Combination Connection Kits Non-Reversing Starters 1 1 IEC Contactors and Starters XTPAXTPCB For Use with… Description/Comprised of … Std. Pack 1 Catalog Number XTPE…B + XTCE…B Mechanical connection element for XTPR…B and contactor 1 XTPAXTPCB Main current wiring between XTPR…B and contactor in toolless plug connection 1 1 Use contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to 2.5 mm2 external diameter or four cables up to 3.5 mm2 external diameter. 1 1 XTPAXTPC_ XTPR…B + XTCE…C 1 DIN rail adapter plate Main current wiring between XTPR and contactor 1 XTPAXTPCC 1 1 1 1 Reversing Starters 1 For Use with… XTPAXTPCRB XTPE…B + XTCE…B01_ 1 1 1 Std. Pack 1 Catalog Number XTPAXTPCRB Mechanical connection element for XTPR…B and contactor 1 Reversing starter main current wiring in toolless plug connection 1 Control cables for electrical interlocking in toolless plug connection: – K1M: A1–K2M: 21 – K1M: 21–K2M: A1 – K1M: A2–K2M: A2 1 Cable guidance 1 Use contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to 2.5 mm2 external diameter or four cables up to 3.5 mm2 external diameter. 1 1 Description/Comprised of … XTPAXTPCRC XTPE…B + XTCE…C DIN rail adapter plate 1 Reversing starter main current wiring 1 1 1 1 Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 V5-T1-224 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com XTPAXTPCRC Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control XTPAXECM_ 1.1 Electrical Connection Module 1 For Use with… Description/Comprised of … Std. Pack 1 Catalog Number XTPE…B + XTCE…C Main current wiring between XTPR…B and contactor 5 XTPAXECMC 1 1 1 DIN Rail Adapter Plates XTPAXTPCPB For Use with… Description/Comprised of … Std. Pack 1 Catalog Number XTPAXTPCB XTPAXTPCRB 45 mm wide adapter plate with one DIN rail 4 XTPAXTPCPB Connection element for side-by-side positioning of further plates 1 1 1 1 PKE-SWD-32 XTPE…B + XTCE…B or C SmartWire-DT communication link 1 PKE-SWD-32 1 1 1 1 Note 1 Orders must be placed in multiples of package quantity listed. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-225 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 XT Electronic Manual Motor Controllers Description 1 1 Climatic proofing 1 1 XT IEC Power Control Technical Data and Specifications General 1 IEC Contactors and Starters Specification XTPE012B Standards and regulations XTPE032B XTPE065D IEC/EN 60947-4-1, VDE 0600, UL 508, CSA C 22.2 No. 14 Damp heat, constant, to IEC 60068-2-78 Damp heat, cyclic, to IEC 60068-2-30 Ambient temperature Storage –40° to 80°C –40° to 80°C –40° to 80°C Open –25° to 55°C –25° to 55°C –25° to 55°C Enclosed –25° to 40°C –25° to 40°C –25° to 40°C Any Any Any Device IP20 IP20 IP20 Terminals IP00 IP00 IP00 Direction of incoming supply 1 Degree of protection 1 Touch protection Mechanical shock resistance half-sinusoidal shock, 10 ms to IEC 60068-2-27 25g 25g 25g Altitude Max. 2000m Max. 2000m Max. 2000m 1 1 Conductor Cross-Sections 1 x (1–6) mm2 1 x (1–6) mm2 1 x (0.75–16) mm2 1 2 x (1–6) mm2 2 x (1–6) mm2 2 x (0.75–16) mm2 1 Stranded with ferrule 1 x (1–6) mm2 to DIN 46228 2 x (1–6) mm2 1 x (1–6) mm2 1 x (0.75–35) mm2 2 x (1–6) mm2 2 x (0.75–25) mm2 Solid or stranded 18–10 AWG 18–10 AWG 14–2 AWG 1 Screw terminals Solid Screw Terminal Tightening Torque 1 Main conductor 1.7 Nm 1.7 Nm 3.3 Nm Auxiliary conductor 1 Nm 1 Nm 1 Nm 1 Main Circuit 1 6,000 Vac 6,000 Vac 6,000 Vac Overvoltage category/pollution degree III/3 III/3 III/3 690V 690V 65A 1 1 1 Rated impulse withstand voltage Ump Rated operational voltage Ue 690V Rated uninterrupted current = rated output current Iu = Ie 12A 32A Rated frequency 40–60 Hz 40–60 Hz 40–60 Hz Current heating losses (three-pole at operating temperature) 6W 6W 6W 0.05 x 106 Lifespan, mechanical Operations 0.05 x 106 0.05 x 106 1 Lifespan, electrical (AC-3 at 400V) Operations 0.05 x 106 0.05 x 106 0.05 x 106 Maximum operating frequency Operations/h 60 60 60 1 Short-Circuit Rating 1 AC-3 up to 690V 12A 32A 65A Trip Unit Motor switching capacity AC 1 Temperature compensation to IEC/EN 60947, VDE 0660 –5° to 40°C –5° to 40°C –5° to 40°C Operating range –25° to 55°C –25° to 55°C –25° to 55°C 1 Temperature compensation residual error for T >40°C <0.1%/K <0.1%/K <0.1%/K Overload release setting range 1 0.25–1 xlu 0.25–1 xlu 0.25–1 xlu Fixed short-circuit trip setting 12 x lr (trip unit),14 x lu (base) 12 x lr (trip unit),14 x lu (base) 12 x lr (trip unit),14 x lu (base) Short circuit release tolerance ±20% ±20% ±20% Phase failure sensitivity Yes Yes Yes 1 1 1 1 V5-T1-226 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Trip Characteristics 1 XT Electronic Manual Motor Controllers 1 XTPE … 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-227 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control 1 Dimensions 1 XT Electronic MMP—B Frame 1 Approximate Dimensions in Inches (mm) XT Electronic MMP—D Frame 4.65 (118.0) 1.77 (45.0) 3.79 (96.2) 1 1.28 (32.5) 1 3.98 (101.0) 6.30 (160.0) 1 1 0.57 (14.5) 4.72 (120.0) 1 1 1 1 1.38 (35.0) 1 2.17 (55.0) XT Electronic CMC With C Frame Contactor 5.71 (145.0) 1 4.77 (121.2) Line Side Adapter 1 3.66 (92.9) To Line Side Adapter 1 1 1 9.01 (228.8) 1 1 10.63 (269.9) To Line Side Adapter 9.46 (240.3) 1 1 1 1 1 1.76 (44.6) 4.87 (123.8) 1 Mounting Rail 1 1 1 1 1 V5-T1-228 2.22 (56.5) Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com 0.22 (5.5) 5.00 (127.0) 6.77 (172.0) 7.36 (187.0) Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Reference Data Type 2 Coordination . . . . . . . . . . . . . . . . . . . . . . . Approvals for World Markets . . . . . . . . . . . . . . . . IEC Utilization Categories . . . . . . . . . . . . . . . . . . Motor Ratings Data . . . . . . . . . . . . . . . . . . . . . . . Ampacities of Insulated Conductors (Based on 2005 NEC) . . . . . . . . . . . . . . . . . . . . 1 V5-T1-230 V5-T1-239 V5-T1-242 V5-T1-245 1 1 V5-T1-249 1 1 1 Type 1 and Type 2 Coordination What is it? The International Electrotechnical Commission (IEC) developed short-circuit performance criteria for contactors and starters called Type 1 coordination and Type 2 coordination. This defines motor controller protection levels following a short-circuit fault. In order to achieve this performance, the combination of a motor controller (contactor or starter) and short-circuit protective device (manual motor protector, circuit breaker or fuse) must meet the following criteria as specified by IEC 60947-4-1— Low voltage switchgear and controlgear—Part 4-1: Contactors and motorstarters—Electromechanical contactors and motorstarters: 1 Type 1 Coordination Type 1 Coordination requires that under short-circuit conditions, the contactor or starter shall cause no danger to persons or installation and may not be suitable for further service without repair and replacement of parts. 1 In this case, significant damage is allowed to the contactor/starter (e.g., contact welding, burning or disintegration) and the overload relay (e.g., component harm or heater element burn-out). 1 Type 2 Coordination Type 2 Coordination requires that under short-circuit conditions, the contactor or starter shall cause no danger to persons or installation and shall be suitable for further use. The risk of contact welding is recognized, in which case the manufacturer shall indicate the measures to be taken as regards to the maintenance of the equipment. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-229 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 IEC Contactors and Starters XT IEC Power Control Type 2 Coordination 400, xx415V Type 2 Coordination—MMC P (kW) Ie (A) Iq (kA) MMP Catalog Number Contactor Catalog Number 2 MMC Catalog Number 2 0.06 0.21 50 (150) 1 XTPRP25BC1 XTCE007B10_ XTSCP25BB_ 1 1 0.09 0.31 50 (150) XTPRP40BC1 XTCE007B10_ XTSCP40BB_ 0.12 0.41 50 (150) 1 XTPRP63BC1 XTCE007B10_ XTSCP63BB_ 1 0.18 0.60 50 (150) 1 XTPRP63BC1 XTCE007B10_ XTSCP63BB_ 0.25 0.80 50 (150) 1 XTPR001BC1 XTCE007B10_ XTSC001BB_ 1 0.37 1.10 50 (150) 1 XTPR1P6BC1 XTCE007B10_ XTSC1P6BB_ 0.55 1.50 50 (150) 1 XTPR1P6BC1 XTCE007B10_ XTSC1P6BB_ 0.75 1.90 50 (150) 1 XTPR2P5BC1 XTCE007B10_ XTSC2P5BB_ 1 1.10 2.60 50 (150) 1 XTPR004BC1 XTCE007B10_ XTSC004BB_ 1.50 3.60 50 (150) 1 XTPR004BC1 XTCE007B10_ XTSC004BB_ 1 2.20 5.00 50 (150) 1 XTPR6P3BC1 XTCE007B10_ XTSC6P3BB_ 3.00 6.60 50 (150) 1 XTPR010BC1 XTCE018C10_ XTSC010BC_ 4.00 8.50 50 (150) 1 XTPR010BC1 XTCE018C10_ XTSC010BC_ 1 5.50 11.3 50 XTPR012BC1 XTCE018C10_ XTSC012BC_ 7.50 16.0 50 XTPR016BC1 XTCE018C10_ XTSC016BC_ 1 11.0 21.7 50 XTPR025BC1 XTCE025C10_ XTSC025BC_ 15.0 29.3 50 XTPR032BC1 XTCE032C10_ XTSC032BC_ 1 1 1 5.50 11.3 50 XTPR016DC1 XTCE018C10_ XTSC016DC_ 7.50 16.0 50 XTPR016DC1 XTCE018C10_ XTSC016DC_ 11.0 21.7 50 XTPR025DC1 XTCE025C10_ XTSC025DC_ 1 15.0 29.3 50 XTPR032DC1 XTCE032C10_ XTSC032DC_ 18.5 36.0 50 XTPR040DC1 XTCE040D00_ XTSC040DD_ 1 22.0 41.0 50 XTPR050DC1 XTCE050D00_ XTSC050DD_ 30.0 55.0 50 XTPR058DC1 XTCE065D00_ XTSC058DD_ 1 34.0 63.0 50 XTPR063DC1 XTCE065D00_ XTSC063DD_ 1 Notes See Page V5-T1-238 for more information on wye-delta (star delta) applications. 1 1 1 2 Values in parentheses ( ) are for Type 1 Coordination. Underscore (_) indicates magnet coil suffix required. See Page V5-T1-238. 1 1 1 1 1 1 1 1 1 1 1 V5-T1-230 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control 480V Type 2 Coordination—MMC P (hp) Ie (A) Iq (kA) MMP Catalog Number Current Limiter Catalog Number Contactor Catalog Number 2 MMC Catalog Number 2 1/2 0.24 65 XTPRP25BC1 — XTCE007B10_ XTSCP25BB_ 1/2 0.32 65 XTPRP40BC1 — XTCE007B10_ XTSCP40BB_ 1/2 0.51 65 XTPRP63BC1 — XTCE007B10_ XTSCP63BB_ 1/2 0.74 65 XTPR001BC1 — XTCE007B10_ XTSC001BB_ 1/2 0.94 65 XTPR001BC1 — XTCE007B10_ XTSC001BB_ 3/4 1.32 65 XTPR1P6BC1 — XTCE007B10_ XTSC1P6BB_ 1 1.72 65 XTPR2P5BC1 — XTCE018C10_ XTSC2P5BC_ 2 2.55 65 XTPR004BC1 — XTCE018C10_ XTSC004BC_ 2 3.10 65 XTPR004BC1 — XTCE018C10_ XTSC004BC_ 3 4.55 65 (50) 1 XTPR6P3BC1 XTPAXCL XTCE018C10_ XTSC6P3BC_ 3 6.15 65 (50) 1 XTPR6P3BC1 XTPAXCL XTCE018C10_ XTSC6P3BC_ 7-1/2 8.40 65 (50) 1 XTPR010BC1 XTPAXCL XTCE018C10_ XTSC010BC_ 7-1/2 11.0 65 (50) 1 XTPR012BC1 XTPAXCL XTCE018C10_ XTSC012BC_ 10 14.5 65 (50) 1 XTPR016BC1 XTPAXCL XTCE018C10_ XTSC016BC_ 10 20.0 65 (50) 1 XTPR020BC1 XTPAXCL XTCE025C10_ XTSC020BC_ 20 20.0 65 XTPR025DC1 — XTCE040D00_ XTSC025DD_ 25 27.0 65 XTPR032DC1 — XTCE040D00_ XTSC032DD_ 25 32.0 65 XTPR032DC1 — XTCE040D00_ XTSC032DD_ 30 37.5 65 XTPR040DC1 — XTCE040D00_ XTSC040DD_ 40 40.5 65 XTPR050DC1 — XTCE050D00_ XTSC050DD_ 40 50.5 65 XTPR058DC1 — XTCE065D00_ XTSC058DD_ 40 64.0 65 XTPR063DC1 — XTCE065D00_ XTSC063DD_ 1 1 1 1 1 1 1 1 1 1 1 P (hp) Ie (A) Iq (kA) MMP Catalog Number Current Limiter Catalog Number Contactor Catalog Number 2 MMC Catalog Number 2 1/2 0.19 50 XTPRP25BC1 — XTCE007B10_ XTSCP25BB_ 1/2 0.26 50 XTPRP40BC1 — XTCE007B10_ XTSCP40BB_ 1/2 0.41 50 XTPRP63BC1 — XTCE007B10_ XTSCP63BB_ 1/2 0.59 50 XTPRP63BC1 — XTCE007B10_ XTSCP63BB_ 1/2 0.75 50 XTPR001BC1 — XTCE007B10_ XTSC001BB_ 1 1.06 50 XTPR1P6BC1 — XTCE007B10_ XTSC1P6BB_ 1 1.38 50 XTPR1P6BC1 — XTCE007B10_ XTSC1P6BB_ 1-1/2 2.04 50 XTPR2P5BC1 — XTCE018C10_ XTSC2P5BC_ 2.48 50 XTPR2P5BC1 — XTCE018C10_ XTSC2P5BC_ 3 3.64 50 XTPR004BC1 — XTCE018C10_ XTSC004BC_ 5 4.92 50 (18) 1 XTPR6P3BC1 XTPAXCL XTCE018C10_ XTSC6P3BC_ 10 6.72 50 (18) 1 XTPR010BC1 XTPAXCL XTCE018C10_ XTSC010BC_ 10 8.60 50 (18) 1 XTPR010BC1 XTPAXCL XTCE018C10_ XTSC010BC_ 10 11.5 50 (18) 1 XTPR012BC1 XTPAXCL XTCE018C10_ XTSC012BC_ 10 16.0 50 (18) 1 XTPR016BC1 XTPAXCL XTCE018C10_ XTSC016BC_ 25 21.5 50 XTPR025DC1 — XTCE040D00_ XTSC025DD_ 30 25.5 50 XTPR032DC1 — XTCE040D00_ XTSC032DD_ 30 30.0 50 XTPR032DC1 — XTCE040D00_ XTSC032DD_ 30 37.5 50 XTPR040DC1 — XTCE040D00_ XTSC050DD_ 40 40.5 50 XTPR050DC1 — XTCE050D00_ XTSC050DD_ 40 51.0 42 XTPR058DC1 — XTCE065D00_ XTSC058DD_ 50 61.0 42 XTPR063DC1 — XTCE065D00_ XTSC063DD_ 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Values in parentheses ( ) are achieved without the current limiter. Underscore (_) indicates magnet coil suffix required. See Page V5-T1-238. Volume 5—Motor Control and Protection 1 1 Notes See Page V5-T1-238 for more information on wye-delta (star delta) applications. 1 1 1 600V Type 2 Coordination—MMC 1-1/2 1 1 CA08100006E—August 2012 www.eaton.com V5-T1-231 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control 400, 415V Type 2 Coordination—Contactor and Overload Relay (Motor Starter) with Fused Disconnect P (kW) Ie (A) Iq (kA) Fuses Class gG/gL Contactor Catalog Number 1 Overload Relay Catalog Number Assembled Starter Catalog Number 1 0.12 0.41 100 2 XTCE007B10_ XTOBP60BC1 XTAE007B10_P60 0.18 0.60 100 2 XTCE007B10_ XTOB001BC1 XTAE007B10_001 0.25 0.80 100 4 XTCE007B10_ XTOB001BC1 XTAE007B10_001 0.37 1.10 100 4 XTCE007B10_ XTOB1P6BC1 XTAE007B10_1P6 0.55 1.50 100 4 XTCE007B10_ XTOB1P6BC1 XTAE007B10_1P6 0.75 1.90 100 6 XTCE007B10_ XTOB2P4BC1 XTAE007B10_2P4 1 1.10 2.60 100 6 XTCE007B10_ XTOB004BC1 XTAE007B10_004 1.50 3.60 100 6 XTCE007B10_ XTOB004BC1 XTAE007B10_004 1 2.20 5.00 100 10 XTCE007B10_ XTOB006BC1 XTAE007B10_006 3.00 6.60 100 16 XTCE007B10_ XTOB010BC1 XTAE007B10_010 1 4.00 8.50 100 20 XTCE009B10_ XTOB010BC1 XTAE009B10_010 5.50 11.3 100 25 XTCE018C10_ XTOB016CC1 XTAE018C10_016 7.50 16.0 100 32 XTCE018C10_ XTOB016CC1 XTAE018C10_016 1 11.0 21.7 100 40 XTCE025C10_ XTOB024CC1 XTAE032C10_024 15.0 29.3 100 63 XTCE032C10_ XTOB032CC1 XTAE032C10_032 1 18.5 36.0 100 63 XTCE040D00_ XTOB040DC1 XTAE040D00_040 1 22.0 41.0 100 80 XTCE050D00_ XTOB057DC1 XTAE065D00_057 30.0 55.0 100 100 XTCE065D00_ XTOB057DC1 XTAE065D00_057 1 37.0 68.0 100 125 XTCE080F00_ XTOB070GC1 XTAE080F00_070 45.0 81.0 100 160 XTCE095F00_ XTOB100GC1 XTAE095F00_100 1 55.0 99.0 100 200 XTCE115G00_ XTOB100GC1 XTAE115G00_100 1 1 1 1 1 1 1 1 1 1 75.0 134.0 100 200 XTCE150G00_ XTOB150GC1 XTAE150G00_150 90.0 161.0 100 250 XTCE185L22_ XTOB220LC1 XTAE185L22_220 110.0 196.0 100 315 XTCE225L22_ XTOB220LC1 XTAE225L22_220 132.0 231.0 100 400 XTCE250L22_ XTOB250LC1 XTAE250L22_250 160.0 279.0 100 400 XTCE300M22_ XTOT290C35 XTAE300M22_290 200.0 349.0 100 500 XTCE400M22_ XTOT400C35 XTAE400M22_400 250.0 437.0 100 630 XTCE500M22_ XTOT540C35 XTAE500M22_540 Notes See Page V5-T1-238 for more information on wye-delta (star delta) applications. 1 1 Underscore (_) indicates magnet coil code required. See Page V5-T1-238. 1 1 1 1 1 1 1 1 1 1 V5-T1-232 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 500V Type 2 Coordination—Contactor and Overload Relay (Motor Starter) with Fused Disconnect P (kW) Ie (A) Iq (kA) Fuses Class gG/gL Contactor Catalog Number 1 Overload Relay Catalog Number Assembled Starter Catalog Number 1 0.12 0.33 100 2 XTCE007B10_ XTOBP40BC1 XTAE007B10_P40 0.18 0.48 100 2 XTCE007B10_ XTOBP60BC1 XTAE007B10_P60 0.25 0.70 100 2 XTCE007B10_ XTOB001BC1 XTAE007B10_001 0.37 0.90 100 2 XTCE007B10_ XTOB001BC1 XTAE007B10_001 0.55 1.20 100 4 XTCE007B10_ XTOB1P6BC1 XTAE007B10_1P6 0.75 1.50 100 4 XTCE007B10_ XTOB1P6BC1 XTAE007B10_1P6 1.10 2.10 100 6 XTCE007B10_ XTOB2P4BC1 XTAE007B10_2P4 1.50 2.90 100 6 XTCE007B10_ XTOB004BC1 XTAE007B10_004 2.20 4.00 100 10 XTCE007B10_ XTOB006BC1 XTAE007B10_006 3.00 5.30 100 16 XTCE009B10_ XTOB006BC1 XTAE009B10_006 4.00 6.80 100 16 XTCE009B10_ XTOB010BC1 XTAE009B10_010 5.50 9.00 100 20 XTCE012B10_ XTOB010BC1 XTAE012B10_010 7.50 12.1 100 25 XTCE018C10_ XTOB016CC1 XTAE018C10_016 11.0 17.4 100 32 XTCE025C10_ XTOB024CC1 XTAE025C10_024 15.0 23.4 100 50 XTCE040D00_ XTOB024DC1 XTAE040D00_024 18.5 28.9 100 50 XTCE040D00_ XTOB040DC1 XTAE040D00_040 22.0 33.0 100 63 XTCE050D00_ XTOB040DC1 XTAE050D00_040 30.0 44.0 100 80 XTCE065D00_ XTOB057DC1 XTAE065D00_057 37.0 54.0 100 100 XTCE080F00_ XTOB070GC1 XTAE080F00_070 45.0 65.0 100 125 XTCE095F00_ XTOB070GC1 XTAE095F00_070 55.0 79.0 100 160 XTCE115G00_ XTOB100GC1 XTAE115G00_100 75.0 107.0 100 200 XTCE185L22_ XTOB125LC1 XTAE185L22_125 90.0 129.0 100 200 XTCE185L22_ XTOB125LC1 XTAE185L22_125 110.0 157.0 100 250 XTCE185L22_ XTOB160LC1 XTAE185L22_160 132.0 184.0 100 250 XTCE185L22_ XTOB220LC1 XTAE185L22_220 160.0 224.0 100 315 XTCE225L22_ XTOB250LC1 XTAE225L22_250 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Notes See Page V5-T1-238 for more information on wye-delta (star delta) applications. 1 1 Underscore (_) indicates magnet coil code required. See Page V5-T1-238. 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-233 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control 690V Type 2 Coordination—Contactor and Overload Relay (Motor Starter) with Fused Disconnect P (kW) Ie (A) Iq (kA) Fuses Class gG/gL Contactor Catalog Number 1 Overload Relay Catalog Number Assembled Starter Catalog Number 1 0.12 0.24 100 1 XTCE007B10_ XTOBP40BC1 XTAE007B10_P40 0.18 0.35 100 2 XTCE007B10_ XTOBP40BC1 XTAE007B10_P40 0.25 0.50 100 2 XTCE007B10_ XTOBP60BC1 XTAE007B10_P60 0.37 0.70 100 2 XTCE007B10_ XTOB001BC1 XTAE007B10_001 0.55 0.90 100 4 XTCE007B10_ XTOB001BC1 XTAE007B10_001 0.75 1.10 100 4 XTCE007B10_ XTOB1P6BC1 XTAE007B10_1P6 1 1.10 1.50 100 4 XTCE007B10_ XTOB1P6BC1 XTAE007B10_1P6 1.50 2.10 100 6 XTCE007B10_ XTOB2P4BC1 XTAE007B10_2P4 1 2.20 2.90 100 10 XTCE007B10_ XTOB004BC1 XTAE007B10_004 3.00 3.80 100 10 XTCE007B10_ XTOB004BC1 XTAE007B10_004 1 4.00 4.90 100 16 XTCE009B10_ XTOB006BC1 XTAE009B10_006 5.50 6.50 100 16 XTCE012B10_ XTOB010BC1 XTAE012B10_010 7.50 8.80 100 20 XTCE018C10_ XTOB010CC1 XTAE018C10_010 1 11.0 12.6 100 25 XTCE025C10_ XTOB016CC1 XTAE025C10_016 15.0 17.0 100 32 XTCE032C10_ XTOB024CC1 XTAE032C10_024 1 18.5 20.9 100 32 XTCE040D00_ XTOB024DC1 XTAE040D00_024 1 22.0 23.8 100 50 XTCE040D00_ XTOB040DC1 XTAE040D00_040 30.0 32.0 100 63 XTCE065D00_ XTOB040DC1 XTAE065D00_040 37.0 39.0 100 80 XTCE080F00_ XTOB050GC1 XTAE080F00_050 45.0 47.0 100 80 XTCE080F00_ XTOB050GC1 XTAE080F00_050 55.0 58.0 100 100 XTCE080F00_ XTOB070GC1 XTAE080F00_070 75.0 78.0 100 160 XTCE095F00_ XTOB100GC1 XTAE095F00_100 90.0 93.0 100 160 XTCE115G00_ XTOB100GC1 XTAE115G00_100 110.0 114.0 100 200 XTCE185L22_ XTOB125LC1 XTAE185L22_125 132.0 134.0 100 250 XTCE185L22_ XTOB160LC1 XTAE185L22_160 160.0 162.0 100 250 XTCE185L22_ XTOB220LC1 XTAE185L22_220 1 1 1 1 1 1 1 1 1 1 1 Notes See Page V5-T1-238 for more information on wye-delta (star delta) applications. 1 Underscore (_) indicates magnet coil code required. See Page V5-T1-238. 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-234 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 400, 415V Type 2 Coordination—Contactor and Overload Relay (Motor Starter) with Fused Disconnect P (kW) Ie (A) Iq (kA) Fuses 1 Class BS88 Contactor Catalog Number 2 Overload Relay Catalog Number Assembled Starter Catalog Number 2 0.12 0.41 80 4 XTCE007B10_ XTOBP60BC1 XTAE007B10_P60 0.18 0.60 80 4 XTCE007B10_ XTOBP60BC1 XTAE007B10_P60 0.25 0.80 80 4 XTCE007B10_ XTOB001BC1 XTAE007B10_001 0.37 1.10 80 6 XTCE007B10_ XTOB1P6BC1 XTAE007B10_1P6 0.55 1.50 80 10 XTCE007B10_ XTOB1P6BC1 XTAE007B10_1P6 0.75 1.90 80 16 XTCE007B10_ XTOB2P4BC1 XTAE007B10_2P4 1.10 2.60 80 16 XTCE007B10_ XTOB004BC1 XTAE007B10_004 1.50 3.60 80 20 XTCE007B10_ XTOB004BC1 XTAE007B10_004 2.20 5.00 80 20 XTCE007B10_ XTOB006BC1 XTAE007B10_006 3.00 6.60 80 20 XTCE007B10_ XTOB010BC1 XTAE007B10_010 4.00 8.50 80 25 XTCE009B10_ XTOB010BC1 XTAE009B10_010 5.50 11.3 80 25 XTCE018C10_ XTOB016CC1 XTAE018C10_016 7.50 16.0 80 25 XTCE018C10_ XTOB016CC1 XTAE018C10_016 11.0 21.7 80 35 and 32M35 XTCE025C10_ XTOB024CC1 XTAE032C10_024 15.0 29.3 80 50 XTCE032C10_ XTOB032CC1 XTAE032C10_032 18.5 36.0 80 63 XTCE040D00_ XTOB040DC1 XTAE040D00_040 22.0 41.0 80 80 XTCE050D00_ XTOB057DC1 XTAE065D00_057 30.0 55.0 80 100 XTCE065D00_ XTOB065DC1 XTAE065D00_065 1 1 1 1 1 1 1 1 1 1 1 1 Notes See Page V5-T1-238 for more information on wye-delta (star delta) applications. 1 1 1 2 GEC/Alstom “Red Spot.” Underscore (_) indicates magnet coil code required. See Page V5-T1-238. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-235 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control 400, 415V Type 2 Coordination—Contactor and Overload Relay (Motor Starter) with Circuit Breaker P (kW) Ie (A) Iq (kA) Circuit Breaker Contactor Catalog Number 1 Overload Relay Catalog Number Assembled Starter Catalog Number 1 0.12 0.41 15 2 2 2 2 15 2 2 2 2 15 2 2 2 2 2 2 2 0.18 0.25 0.60 0.80 0.37 1.10 15 2 0.55 1.50 15 2 2 2 2 0.75 1.90 15 2 2 2 2 1.10 2.60 15 2 2 2 2 1.50 3.60 15 2 2 2 2 15 2 2 2 2 6.60 15 2 2 2 2 XTAE018C10_010 2.20 3.00 5.00 4.00 8.50 15 HMCPE015E0C XTCE018C10_ XTOB010CC1 5.50 11.3 15 HMCPE015E0C XTCE018C10_ XTOB016CC1 XTAE018C10_016 7.50 16.0 15 2 2 2 2 1 11.0 21.7 15 2 2 2 2 15.0 29.3 15 2 2 2 2 1 18.5 36.0 50 2 2 2 2 1 22.0 41.0 50 HMCPE100R3C XTCE050D00_ XTOB057DC1 XTAE050D00_057 30.0 55.0 50 HMCPE100R3C XTCE065D00_ XTOB065DC1 XTAE065D00_065 1 37.0 68.0 80 HMCPJ250D5L XTCE080F00_ XTOB070GC1 XTAE080F00_070 45.0 81.0 80 HMCPJ250F5L XTCE095F00_ XTOB100GC1 XTAE095F00_100 55.0 99.0 80 HMCPJ250G5L XTCE115G00_ XTOB125GC1 XTAE115G00_125 XTAE150G00_150 1 1 1 1 1 1 1 75.0 134.0 80 HMCPJ250J5L XTCE150G00_ XTOB150GC1 90.0 161.0 80 HMCPJ250W5L XTCE185L22_ XTOB220LC1 XTAE185L22_220 110.0 196.0 70 HMCPJ250W5L XTCE225L22_ XTOB220LC1 XTAE225L22_220 132.0 231.0 70 HMCPL600R6G XTCE300M22_ XTOT240C3S XTAE300M22_240 160.0 279.0 70 HMCPL600X6G XTCE300M22_ XTOT400C3S XTAE300M22_400 200.0 349.0 70 HMCPL600P6G XTCE400M22_ XTOT400C3S XTAE400M22_400 250.0 430.0 70 HMCPL600M XCE500M22_ XTOT540C3S XTAE500M22_540 Notes See Page V5-T1-238 for more information on wye-delta (star delta) applications. 1 1 2 Underscore (_) indicates magnet coil code required. See Page V5-T1-238. Use MMP contactor combination. See Page V5-T1-230. 1 1 1 1 1 1 1 1 1 1 V5-T1-236 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 525V Type 2 Coordination—Contactor and Overload Relay (Motor Starter) with Circuit Breaker P (kW) Ie (A) Iq (kA) Circuit Breaker Contactor Catalog Number 1 Overload Relay Catalog Number Assembled Starter Catalog Number 1 0.37 1.02 50 2 2 2 2 0.55 1.22 50 2 2 2 2 2 2 2 0.75 1.66 50 2 1.10 2.22 50 2 2 2 2 2 2 2 1.50 3.16 50 2 2.20 4.25 50 2 2 2 2 3.00 5.60 50 2 2 2 2 4.00 7.50 50 2 2 2 2 5.50 9.90 50 2 2 2 2 2 2 2 7.50 14.1 50 2 11.0 19.3 50 2 2 2 2 2 2 2 15.0 23.5 50 2 18.5 27.2 50 2 2 2 2 22.0 37.0 50 2 2 2 2 30.0 45.0 50 2 2 2 2 37.0 54.0 50 HMCP100R3C XTCE080F00_ XTOB070GC1 XTAE080F00_070 45.0 66.0 50 HMCPJ250D5L XTCE080F00_ XTOB070GC1 XTAE080F00_070 55.0 79.0 50 HMCPJ250F5L XTCE115G00_ XTOB100GC1 XTAE115G00_100 75.0 111.0 50 HMCPJ250J5L XTCE115G00_ XTOB125GC1 XTAE115G00_125 90.0 130.0 50 HMCPJ250K5L XTCE185L00_ XTOB160LC1 XTAE185L00_160 110.0 159.0 50 HMCPJ250W5L XTCE185L00_ XTOB160LC1 XTAE185L00_160 132.0 185.0 50 HMCPL600N6G XTCE185L22_ XTOB220LC1 XTAE185L22_220 160.0 225.0 50 HMCPL600R6G XTCE225L22_ XTOB250LC1 XTAE225L22_250 200.0 270.0 50 HMCPL600X6G XTCE300M22_ XTOT290C3S XTAE300M22_290 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 480V Type 2 Coordination—Contactor and Overload Relay (Motor Starter) with Circuit Breaker P (hp) Ie (A) Iq (kA) Circuit Breaker Contactor Catalog Number 1 Overload Relay Catalog Number Assembled Starter Catalog Number 1 50.0 65.0 65 HMCPJ250D5L XTCE080F00_ XTOB070GC1 XTAE080F00_070 60.0 77.0 65 HMCPJ250G5L XTCE080F00_ XTOB100GC1 XTAE080F00_100 75.0 96.0 25 HMCPJ250J5L XTCE115G00_ XTOB125GC1 XTAE115G00_125 100.0 124.0 50 HMCPJ250K5L XTCE185L22_ XTOB160LC1 XTAE185L22_160 125.0 156.0 50 HMCPJ250W5L XTCE185L22_ XTOB160LC1 XTAE185L22_160 150.0 180.0 25 HMCPL600N6G XTCE225L22_ XTOB220LC1 XTAE225L22_220 200.0 240.0 50 HMCPL600N XTCE300M22_ XTOB240C3S XTAE300M22_240 250.0 290.0 50 HMCPL600R XTCE300M22_ XTOB290C3S XTAE300M22_290 300.0 361.0 50 HMCPL600Y XTCE400M22_ XTOB400C3S XTAE400M22_400 350.0 414.0 50 HMCPL600M XTCE500M22_ XTOB540C3S XTAE500M22_540 1 1 1 1 1 1 1 Notes See Page V5-T1-238 for more information on wye-delta (star delta) applications. 1 2 1 Underscore (_) indicates magnet coil code required. See Page V5-T1-238. Use MMP contactor combination. 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-237 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control 400, 415V Type 2 Coordination—Contactor with Circuit Breaker 1 480V Type 2 Coordination—Contactor with Circuit Breaker 1 P (kW) Ie (A) Iq (kA) Circuit Breaker—MCP Contactor Catalog Number 2 P (hp) Ie (A) Iq (kA) Circuit Breaker—MCP Contactor Catalog Number 2 1.50 3.60 50 HMCPE015E0C XTCE018C10_ 50.0 65.0 65 HMCPJ250G5L XTCE080F00_ 2.20 5.00 50 HMCPE015E0C XTCE018C10_ 60.0 77.0 65 HMCPJ250G5L XTCE080F00_ 1 3.00 6.60 50 HMCPE015E0C XTCE018C10_ 150.0 180.0 50 HMCPL600N XTCE300M00_ 4.00 8.50 50 HMCPE015E0C XTCE018C10_ 200.0 240.0 50 HMCPL600N XTCE300M22__ 1 5.50 11.3 50 HMCPE015E0C XTCE018C10_ 250.0 300.0 50 HMCPL600R XTCE300M22_ 7.50 16.0 50 HMCPE015E0C XTCE018C10_ 300.0 361.0 50 HMCPL600Y XTCE400M00_ 1 11.0 21.7 50 HMCPE100R3C XTCE040D00_ 350.0 414.0 50 HMCPL600M XTCE500M00_ 15.0 29.3 50 HMCPE100R3C XTCE040D00_ 18.5 36.0 50 HMCPE100R3C XTCE040D00_ 22.0 41.0 50 HMCPE100R3C XTCE050D00_ 30.0 55.0 50 HMCPE100R3C XTCE065D00_ 1 37.0 68.0 80 HMCPJ250D5L XTCE080F00_ 45.0 81.0 80 HMCPJ250F5L XTCE095F00_ 1 55.0 99.0 80 HMCPJ250G5L XTCE115G00_ 75.0 134.0 80 HMCPJ250J5L XTCE150G00_ 1 90.0 161.0 80 HMCPJ250W5L XTCE185L22_ 110.0 196.0 80 HMCPJ250W5L XTCE225L22_ 132.0 231.0 70 HMCPL600R XTCE300M22_ 160.0 279.0 70 HMCPL600X XTCE300M22_ 200.0 350.0 70 HMCPL600P XTCE400M22_ 250.0 430.0 70 HMCPL600M XTCE500M22_ 1 1 1 1 1 1 1 1 Magnet Coil Suffix 1 Frames A–B Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code 1 110V 50 Hz, 120V 60 Hz A 110V 50 Hz, 120V 60 Hz A 100–120V 50/60 Hz A 110–250V 40–60 Hz/DC A 220V 50 Hz, 240V 60 Hz B 220V 50 Hz, 240V 60 Hz B 190–240V 50/60 Hz B 250–500V 40–60 Hz/DC C 230V 50 Hz F 230V 50 Hz F 24V 50/60 Hz T 48–110V 40–60 Hz/DC Y3 24–48 Vdc TD 3 1 Frames C–F T 24V 50/60 Hz Frame G 1 24V 50/60 Hz T 24 Vdc TD 24–27 Vdc TD 1 415V 50 Hz, 480V 60 Hz C 415V 50 Hz, 480V 60 Hz C 550V 50 Hz, 600V 60 Hz D 550V 50 Hz, 600V 60 Hz 1 208V 60 Hz E 190V 50 Hz, 220V 60 Hz Frames L–M 3 24–27 Vdc TD 480–500V 50/60 Hz C 380–440V 50/60 Hz L D 42–48V 50/60 Hz W 208V 60 Hz E 110–130 Vdc AD 3 G 190V 50 Hz, 220V 60 Hz G 200–240 Vdc BD 3 240V 50 Hz, 277V 60 Hz H 240V 50 Hz, 277V 60 Hz H 48–60 Vdc WD 3 380V 50 Hz, 440V 60 Hz L 380V 50 Hz, 440V 60 Hz L 400V 50 Hz N 400V 50 Hz N 1 380V 60 Hz P 380V 60 Hz P 12V 50/60 Hz R 12V 50/60 Hz R 1 24V 50 Hz U 24V 50 Hz U 42V 50 Hz, 48V 60 Hz W 42V 50 Hz, 48V 60 Hz W 1 48V 50 Hz Y 48V 50 Hz Y 120 Vdc AD 3 110–130 Vdc AD 3 220 Vdc BD 3 200–240 Vdc BD 3 12 Vdc RD 3 12–14 Vdc RD 3 48 Vdc WD 3 48–60 Vdc WD 3 1 1 1 1 3 1 1 V5-T1-238 Volume 5—Motor Control and Protection 3 Wye-Delta (Star-Delta) Applications If Type 2 Coordination is required when using wyedelta starters, the full voltage (direct on-line) test data that is included in this document is valid. To ensure proper protection, the K1M (main), K3M (star) and K5M (delta) contactors must all be the same size (amperage). For wye-delta starter kits, please see Page V5-T1-55. Notes 1 For use with magnetic sensing means to monitor motor current. 2 Underscore (_) indicates magnet coil code required. See magnet coil suffix tables on this page. 3 With DC operation: integrated diode-resistor combination, coil rating 2.6W. CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Approvals for World Markets Overview The XT line of products is approved for use throughout the world, including the USA and Canada. As such, they can be used without restriction as devices for world markets. The majority of countries permit the import of devices on the manufacturer’s undertaking that they have been constructed in accordance with the pertinent specifications. In the USA and Canada, however, there is a legal obligation to obtain official approval. In these countries, devices and enclosures—sometimes even complete control systems—are tested and approved by independent bodies. In Europe, there also used to be a legal obligation to obtain official approval for lowvoltage switchgear and controlgear. For industrial control gear, this legal obligation has now been abolished, provided the devices have been manufactured and tested in accordance with harmonized European standards (such as IEC/EN 60947). There is then no longer a requirement for them to carry their country’s own approval mark. 1 Since January 1997, all devices must conform to the European Low-Voltage Directive and, where intended for sale within the European Union, must carry the CE mark. Europe Conformité Européen (CE) This mark denotes that the device carrying it conforms to all relevant requirements and specifications. The mandatory application of this mark therefore enables the unrestricted use of marked devices within the European economic area. Since January 1996, all devices sold within the European union must comply with the Electromagnetic Compatibility (EMC) Directive. XT has passed the required tests to these Directives and the devices carry the CE mark, demonstrating compliance with the EMC Directive. Because devices bearing the CE mark comply with the harmonized standards, approval and the associated marking is no longer required in the following countries: Belgium Comité Electrotechnique Belge Belgisch Elektrotechnisch Comité (CEBEC) Denmark Danmarks Elektriske Materielkontrol (DEMKO) Finland (FIMKO) Recently introduced is the mandatory approval of electrical products for: ● Slovakia ● Poland ● South Africa ● China ● Russia ● Turkey ● Argentina Marking is partly mandatory for these countries. The IEC rating data is accepted as in other European countries. France Union Technique de l’Electricité (UTE) Netherlands Naamloze Vennootschap tot Keuring van Electrotechnische Materialien (KEMA) Norway Norges Elektriske Materiellkontrol (NEMKO) Sweden Svenska Elektriska MaterielKontrollanstalten (SEMKO) Switzerland Schweizerischer Elektrotechischer Verein (SEV) Approval is not mandatory in the Czech Republic and Hungary. The manufacturer’s declaration of conformity is sufficient here. Romania requires that components that are to be used in public buildings must be approved by the Romanian test authority ICECON. Russia Devices for Russia must bear the appropriate marking. Recognition Canada Canadian Standards Association (CSA) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Russia Goststandart (GOST-R) 1 South Africa ZA SABS 1 Argentina 1 1 1 Devices in the USA and Canada have UL and CSA approval. USA Underwriters Laboratories (UL) Listing 1 1 Selection of Devices ”Selection appropriate for export” does not mean merely meeting the requisite approvals and conformity to relevant specifications. The meaning of the term goes a great deal further by even including that equipment and installations must be designed to a concept with export in mind. 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-239 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control 1 The following are important criteria for selecting switchgear suitable for export: 1 For motor-protective circuit breakers Use inherently short-circuit proof switches capable of controlling the highest prospective fault levels at the point of installation without the need for backup protection. 1 1 1 1 1 1 1 1 ● ● 1 No restrictions whatsoever for installation Complete independence from the on-site protective system No problems getting spare parts 1 1 1 1 1 1 1 For circuit breakers Use types with visible contacts, quick-make and quick-break operation as standard. Use current-limiting circuit breakers for high shortcircuit levels. Selective switches are recommended for the selective graduation of networks. ● 1 1 1 1 During electrification work in areas such as Africa and the Middle East, an insufficient voltage stability is—at least for a certain time—likely in many applications (for example due to long spur lines or small local generators). The use of devices that fulfill the above requirements will eliminate one of the main failure causes related to contactors. Advantage: 1 1 ● ● ● Independence from local accident prevention regulations requiring visible contacts and safety faults caused by inexperienced operating personnel. The effects of short-circuits are kept to a minimum. Fuseless installations offer greater safety and reliability in plant operation. In the event of a fault, only the faulty section of the system is isolated. For enclosures Use insulated enclosures with transparent covers (i.e., “totally insulated” enclosures). Advantage: Advantage: Advantage: ● For contactors Use contactors whose entire range provides consistently reliable operation in the event of voltage drops (consistently down to 80% Un should be aimed for) and whose contact system will not assume an indeterminate position either on closing or on opening in such conditions. ● ● Total insulation is the best possible protective measure from the user’s point of view, avoiding reliance on the possibly doubtful skills of unknown installation personnel. Furthermore, protective measures based on earthing are often extremely difficult, if not impossible (in the Middle East, for example, due to the dryness of the ground). Insulated enclosures completely eliminate the need for any additional protection against corrosion. The transparent covers contribute significantly to the correct operation of a system, because switchgear operation can be monitored even with the doors or covers closed, thus virtually eliminating the possibility of these being left open through carelessness. The transparent cover is an important contribution to safety, especially where exports to areas of uncertain skills are concerned. 1 1 1 1 1 1 V5-T1-240 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com For overcurrent protective devices Always use circuit breakers and motor-protective circuit breakers. Avoid fuses as much as possible. Advantage: ● The operational reliability of a system is especially important for export contracts. Circuit breakers and motor-protective circuit breakers provide this reliability in full measure since they can be immediately reclosed once a fault has been cleared, they disconnect all poles, they have ideal protection through high tripping accuracy and they can be used for selective operation. Because they have no fuses or other consumables, they also greatly reduce the problem of obtaining replacement parts. The advantages of fuseless design for export are especially evident in this case. No complicated investigation is needed to find out which fusing system is used in the respective location and which specifications have to be followed to select the correct fuses. Often several different fuse systems with widely varying characteristics are used side-by-side in the same country. For the uninitiated, it may be almost impossible to find the right fuse in these circumstances. These problems do not arise where a circuit breaker is used. Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control For main switches and safety switches Use devices with positive contact separation and clear switch position indication. Advantage: ● The mechanical coupling of the actuating element with the contacts ensues that the OFF position is indicated only when all main contacts are separated by the prescribed distance and only in this position can the switch be padlocked. This ensures safety when carrying out maintenance and repair work on the installation or machinery. Test Authorities Shipping Classifications USA USA UL Germany Germanischer Lloyd (GL) Canada CDN CSA Great Britain Lloyd‘s Register of Shipping (LR) Romania RO ICECON Russia RUS GOST-R South Africa ZA SABS Slovakia SK SKTC France Bureau Veritas (BV) Poland PL BBJ-SEP Norway Det Norske Veritas(DNV) Turkey TR TSE China PRC CCC 1 1 1 1 1 1 1 Russia Russian Maritime Register of Shipping (RS) 1 1 Italy Registro Italiano Navale (RINA) 1 1 1 1 Poland Polski Rejestr Statkow (PRS) 1 1 Ukraine UA Ukrain-GOST 1 1 1 1 Approvals for North America In the U.S., the legally established OSHA (Occupational Safety and Health Act) and the NEC (National Electrical Code) require the use of approved devices and systems. In Canada, all electrical apparatus must comply with the CEC (Canadian Electrical Code), which requires that all equipment and installations have CSA approval. 1 In addition to the normal UL and CSA approvals, the trade regulations originating from the NAFTA agreements allow the application for a joint UL and CSA approval. The devices then carry a logo that is recognized in both countries. Some local inspectors and end users still refuse to accept the joint listing. Approvals for North America Type of Approval Approval Mark 1 1 The device is UL- and CSA-approved as discrete device. 1 The device is CSA-approved as discrete device. 1 1 The device is UL-approved as discrete device. 1 1 The device contains UL-approved components; its approval conditions must be maintained in use (UL Recognized). The device is CSA-approved as discrete device. 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-241 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control 1 IEC Utilization Categories 1 A combination of specified requirements relating to the condition in which the switching device or fuse fulfills its purpose and selected to represent a characteristic group of real-life applications. The specified requirements may, 1 1 1 1 1 1 1 (See also IEC/EN 60947-1; 2.1.18/IEV 441-17-19) for example, relate to the values of making and breaking capacity and other characteristic values, data concerning associated circuits and the applicable conditions of use and operational behavior. Used in Technical Data and Formula Code Description Code Description DF Duty factory Irmv Response value of short-time delayed short-circuit release Response value of earth-fault release Isd Response value of short-time delayed short-circuit release Rated short-circuit making capacity IT Response value of earth-fault release Response value of earth-fault release IDn Icm 1 Icn Rated short-circuit breaking capacity Ig Ics Rated service short-circuit breaking capacity Ith Conventional free air thermal current 1 Icu Rated ultimate short-circuit breaking capacity Ithe Conventional thermal current of enclosed devices Icw Rated short-time withstand current Iu Rated uninterrupted current Ie Rated operational current SNT Transformer rating Ik Transformer initial short-circuit AC current tr Time delay of overload release response Load monitoring response value tT Time delay of earth-fault release response Rated current tg Time delay of earth-fault release response INT Transformer rated current tv Time delay of short-circuit release response IPK Rated peak withstand current Uc Rated actuating voltage 1 Iq Rated conditional short-circuit current Ue Rated operational voltage Ir Overcurrent release set value Ui Rated insulation voltage 1 Irm Response value of non-delayed short-circuit release Uimp Rated impulse withstand voltage Ii Response value of non-delayed short-circuit release Uk Transformer short-circuit voltage Response value of fixed, non-delayed short-circuit release Us Rated control voltage 1 1 1 1 1 IL In Irmf 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-242 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Annex A (informative) 1 Examples of Utilization Categories for Low Voltage Switchgear and Controlgear 1 Relevant IEC Product Standard 1 Non-inductive or slightly inductive loads, resistance furnaces 60947-4-1 1 AC-2 Slip-ring motors: starting, switching off 60947-4-1 AC-3 Squirrel cage motors: starting, switching off motors during running 60947-4-1 Category Typical Application Nature of Current—AC AC-1 AC-4 Squirrel cage motors: starting, plugging 2, inching 3 60947-4-1 AC-5a Switching of electric discharge lamp controls 60947-4-1 AC-5b Switching of incandescent lamps 60947-4-1 AC-6a Switching of transformers 60947-4-1 AC-6b Switching of capacitor banks 60947-4-1 AC-7a Slightly inductive loads for household appliances and similar applications 61095 AC-7b Motor-loads for household applications 61095 AC-8a Hermetic refrigerant compressor motor control with manual resetting of overload releases 60947-4-1 AC-8b Hermetic refrigerant compressor motor control with automatic resetting of overload releases 60947-4-1 AC-12 Control of resistive loads and solid-state loads with isolation by optocouplers 60947-5-1 AC-12 Control of resistive loads and solid-state loads with optical isolation 60947-5-2 AC-13 Control of solid-state loads with transformer isolation 60947-5-1 AC-14 Control of small electromagnetic loads 60947-5-1 AC-15 Control of AC electromagnetic loads 60947-5-1 AC-20 Connecting and disconnecting under no-load conditions 60947-3 AC-21 Switching of resistive loads, including moderate overloads 60947-3 AC-22 Switching of mixed resistive and inductive loads, including moderate overloads 60947-3 AC-23 Switching of motor loads or other highly inductive loads 60947-3 AC-31 Non-inductive or slightly inductive loads 60947-6-1 AC-33 Motor loads or mixed loads including motors, resistive loads and up to 30% incandescent lamp loads 60947-6-1 AC-35 Electric discharge lamp loads 60947-6-1 AC-36 Incandescent lamp loads 60947-6-1 AC-40 Distribution circuits comprising mixed resistive and reactive loads having a resultant inductive reactance 60947-6-2 AC-41 Non-inductive or slightly inductive loads, resistance furnaces 60947-6-2 AC-42 Slip-ring motors: starting, switching off 60947-6-2 AC-43 Squirrel cage motors: starting, switching off motors during running 60947-6-2 AC-44 Squirrel cage motors: starting, plugging 2, inching 3 60947-6-2 AC-45a Switching of electric discharge lamp controls 60947-6-2 AC-45b Switching of incandescent lamps 60947-6-2 AC-51 Non-inductive or slightly inductive loads, resistance furnaces 60947-4-3 AC-52a Control of slip ring motor stators: 8 h duty with on-load currents for start, acceleration, run 60947-4-2 AC-52b Control of slip ring motor stators: intermittent duty 60947-4-2 AC-53a Control of squirrel cage motors: 8 h duty with on-load currents for start, acceleration, run 60947-4-2 AC-53b Control of squirrel cage motors: intermittent duty 60947-4-2 AC-55a Switching of electric discharge lamp controls 60947-4-3 AC-55b Switching of incandescent lamps 60947-4-3 AC-56a Switching of transformers 60947-4-3 AC-56b Switching of capacitor banks 60947-4-3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Notes 1 60947-1 © IEC: 2004. 2 Plugging is stopping or reversing the motor rapidly by reversing motor primary connections while the motor is running. 3 Inching (jogging) is energizing a motor once or repeatedly for short periods to obtain small movements of the driven mechanism. 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-243 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 1 1 1 IEC Contactors and Starters XT IEC Power Control Examples of Utilization Categories for Low-Voltage Switchgear and Controlgear, continued 1 Category Typical Application Relevant IEC Product Standard Nature of Current—AC, continued AC-58a Control of hermetic refrigerant compressor motors with automatic resetting of overload releases: h duty with on-load currents for start, acceleration, run 60947-4-2 AC-58b Control of hermetic refrigerant compressor motors with automatic resetting of overload releases: intermittent duty 60947-4-2 AC-140 Control of small electromagnetic loads with holding (closed) current <0,2 A, e.g., contactor relays 60947-5-2 Nature of Current—AC and DC A Protection of circuits, with no rated short-time withstand current 60947-2 1 B Protection of circuits, with a rated short-time withstand current 60947-2 1 DC-1 Non-inductive or slightly inductive loads, resistance furnaces 60947-4-1 DC-3 Shunt-motors: starting, plugging 2, inching 3, dynamic breaking of motors 60947-4-1 1 DC-5 Series-motors: starting, plugging 2, inching 3, dynamic breaking of motors 60947-4-1 DC-6 Switching of incandescent lamps 60947-4-1 DC-12 Control of resistive loads and solid-state loads with isolation by optocouplers 60947-5-1 1 DC-12 Control of resistive loads and solid-state loads with optical isolation 60947-5-2 DC-13 Control of electromagnets 60947-5-1 1 DC-13 Control of electromagnets 60947-5-2 1 DC-14 Control of electromagnetic loads having economy resistors in circuit 60947-5-1 DC-20 Connecting and disconnecting under no-load conditions 60947-3 1 DC-21 Switching of resistive loads, including moderate overloads 60947-3 DC-22 Switching of mixed resistive and inductive loads, including moderate overloads (e.g., shunt motors) 60947-3 1 DC-23 Switching of motor loads or other highly inductive loads (e.g., series motors) 60947-3 DC-31 Resistive loads 60947-6-1 DC-33 Motor loads or mixed loads including motors 60947-6-1 DC-36 Incandescent lamp loads 60947-6-1 DC-40 Distribution circuits comprising mixed resistive and reactive loads having a resultant inductive reactance 60947-6-2 1 DC-41 Non-inductive or slightly inductive loads, resistance furnaces 60947-6-2 DC-43 Shunt-motors: starting, plugging 2, inching 3, dynamic breaking of DC 60947-6-2 1 DC-45 Series-motors: starting, plugging 2, inching 3, dynamic breaking of DC 60947-6-2 DC-46 Switching of incandescent lamps 60947-6-2 1 1 1 1 1 Nature of Current—DC Notes 1 60947-1 © IEC: 2004. 2 Plugging is stopping or reversing the motor rapidly by reversing motor primary connections while the motor is running. 3 Inching (jogging) is energizing a motor once or repeatedly for short periods to obtain small movements of the driven mechanism. 1 1 1 1 1 1 1 1 1 1 V5-T1-244 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Motor Ratings Data Ampere Rating of AC and DC Motors Ampere ratings of motors vary somewhat, depending upon the type of motor. The values given below are for drip-proof, Class B insulated (T Frame) where available, 1.15 service factor, NEMA Design B motors. These values represent an average full load motor current that was calculated from the motor performance data published by several motor manufacturers. In the case of high torque squirrel cage motors, the ampere ratings will be at least 10% greater than the values given below. 1 Caution—These average ratings could be high or low for a specific motor and therefore heater coil selection on this basis always involves risk. For fully reliable motor protection, select heater coils on the basis of full load current rating as shown on the motor nameplate. 1 Ampere Ratings of Three-Phase, 60 Hz, AC Induction Motor 1 Current in Amperes hp Syn. Speed RPM 200V 230V 380V 1 460V 575V 1/4 1800 1.09 0.95 0.55 0.48 0.38 1/3 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 1200 1.61 1.40 0.81 0.70 0.56 900 1.84 1.60 0.93 0.80 0.64 1800 1.37 1.19 0.69 0.60 0.48 1200 1.83 1.59 0.92 0.80 0.64 900 2.07 1.80 1.04 0.90 0.72 1800 1.98 1.72 0.99 0.86 0.69 1200 2.47 2.15 1.24 1.08 0.86 900 2.74 2.38 1.38 1.19 0.95 1800 2.83 2.46 1.42 1.23 0.98 1200 3.36 2.92 1.69 1.46 1.17 900 3.75 3.26 1.88 1.63 1.30 3600 3.22 2.80 1.70 1.40 1.12 1800 4.09 3.56 2.06 1.78 1.42 1200 4.32 3.76 2.28 1.88 1.50 900 4.95 4.30 2.60 2.15 1.72 3600 5.01 4.36 2.64 2.18 1.74 1800 5.59 4.86 2.94 2.43 1.94 1200 6.07 5.28 3.20 2.64 2.11 900 6.44 5.60 3.39 2.80 2.24 3600 6.44 5.60 3.39 2.80 2.24 1800 7.36 6.40 3.87 3.20 2.56 1200 7.87 6.84 4.14 3.42 2.74 900 9.09 7.90 4.77 3.95 3.16 3600 9.59 8.34 5.02 4.17 3.34 1800 10.8 9.40 5.70 4.70 3.76 1200 11.7 10.2 6.20 5.12 4.10 900 13.1 11.4 6.90 5.70 4.55 3600 15.5 13.5 8.20 6.76 5.41 1800 16.6 14.4 8.74 7.21 5.78 1200 18.2 15.8 9.59 7.91 6.32 900 18.3 15.9 9.60 7.92 6.33 3600 22.4 19.5 11.8 9.79 7.81 1800 24.7 21.5 13.0 10.7 8.55 1200 25.1 21.8 13.2 10.9 8.70 900 26.5 23.0 13.9 11.5 9.19 3600 29.2 25.4 15.4 12.7 10.1 1800 30.8 26.8 16.3 13.4 10.7 1200 32.2 28.0 16.9 14.0 11.2 900 35.1 30.5 18.5 15.2 12.2 Note 1 380V 50 Hz. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-245 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 IEC Contactors and Starters XT IEC Power Control Ampere Ratings of Three-Phase, 60 Hz, AC Induction Motor, continued 1 hp Syn. Speed RPM Current in Amperes 200V 230V 380V 1 460V 575V 75 3600 206 179 108 89.6 71.7 1800 210 183 111 91.6 73.2 16.5 1200 212 184 112 92.0 73.5 22.2 17.8 900 222 193 117 96.5 77.5 30.5 25.2 20.1 3600 266 231 140 115 92.2 31.0 25.6 20.5 1800 271 236 144 118 94.8 52.8 31.9 26.4 21.1 1200 275 239 145 120 95.6 63.1 54.9 33.2 27.4 21.9 900 290 252 153 126 101 3600 69.9 60.8 36.8 30.4 24.3 3600 — 292 176 146 116 1800 74.5 64.8 39.2 32.4 25.9 1800 — 293 177 147 117 1200 75.4 65.6 39.6 32.8 26.2 1200 — 298 180 149 119 900 77.4 67.3 40.7 33.7 27.0 900 — 305 186 153 122 3600 84.8 73.7 44.4 36.8 29.4 3600 — 343 208 171 137 1800 86.9 75.6 45.7 37.8 30.2 1800 — 348 210 174 139 1200 90.6 78.8 47.6 39.4 31.5 1200 — 350 210 174 139 900 94.1 81.8 49.5 40.9 32.7 900 — 365 211 183 146 3600 111 96.4 58.2 48.2 38.5 3600 — 452 257 226 181 1800 116 101 61.0 50.4 40.3 1800 — 458 265 229 184 1200 117 102 61.2 50.6 40.4 1200 — 460 266 230 184 900 121 105 63.2 52.2 41.7 900 — 482 279 241 193 3600 138 120 72.9 60.1 48.2 3600 — 559 338 279 223 1 1800 143 124 75.2 62.2 49.7 1800 — 568 343 284 227 1200 145 126 76.2 63.0 50.4 1200 — 573 345 287 229 1 900 150 130 78.5 65.0 52.0 900 — 600 347 300 240 3600 164 143 86.8 71.7 57.3 1800 — 678 392 339 271 1800 171 140 90.0 74.5 59.4 1200 — 684 395 342 274 1200 173 150 91.0 75.0 60.0 400 1800 — 896 518 448 358 900 177 154 93.1 77.0 61.5 500 1800 — 1110 642 555 444 hp Syn. Speed RPM Current in Amperes 200V 230V 380V 1 460V 575V 15 3600 41.9 36.4 22.0 18.2 14.5 1 1800 45.1 39.2 23.7 19.6 15.7 1200 47.6 41.4 25.0 20.7 1 900 51.2 44.5 26.9 3600 58.0 50.4 1800 58.9 51.2 1200 60.7 900 1 20 1 1 1 25 1 1 30 1 1 40 1 1 1 1 50 60 100 125 150 200 250 300 1 1 1 1 1 1 1 Single-Phase AC Motors The following values of fullload currents are for motors running at usual speeds and motors with normal torque characteristics. Motors built for especially low speeds or high torques may have higher full-load currents and multispeed motors will have full-load current varying with speed, in which case the nameplate current ratings shall be used. The voltages listed are rated motor voltages. The currents listed shall be permitted for system voltage ranges of 110 to 120 and 220 to 240V. Full-Load Currents in Amperes, Single-Phase Alternating-Current Motor hp 115V 200V 208V 230V 1/6 4.4 2.5 2.4 2.2 1/4 5.8 3.3 3.2 2.9 1/3 7.2 4.1 4.0 3.6 1/2 9.8 5.6 5.4 4.9 3/4 13.8 7.9 7.6 6.9 1 16 9.2 8.8 8 1-1/2 20 11.5 11 10 2 24 13.8 13.2 12 1 3 34 19.6 18.7 17 5 56 32.2 30.8 28 1 7-1/2 80 46 44 40 10 100 57.5 55 50 1 1 Note 1 380V 50 Hz. 1 V5-T1-246 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 IEC Contactors and Starters XT IEC Power Control Three-Phase AC Motors The following values of fullload currents are typical for motors running at speeds usual for belted motors and motors with normal torque characteristics. Motors built for low speeds (1,200 RPM or less) or high torques may require more running current and multispeed motors will have fullload current varying with speed. In these cases the nameplate current rating shall be used. 1 The voltages listed are rated motor voltages. The currents listed shall be permitted for system voltage ranges of 110 to 120, 220 to 240, 440 to 480 and 550 to 600V. 1 1 1 1 Full-Load Current Three-Phase Alternating-Current Motors Synchronous Type Unity Power Factor 1 Amperes Induction Type Squirrel Cage and Wound-Rotor Amperes hp 115V 200V 208V 230V 460V 575V 230V 460V 575V 1/2 4.4 2.5 2.4 2.2 1.1 .9 — — — 3/4 6.4 3.7 3.5 3.2 1.6 1.3 — — — 1 8.4 4.8 4.6 4.2 2.1 1.7 — — — 1-1/2 12.0 6.9 6.6 6.0 3.0 2.4 — — — 2 13.6 7.8 7.5 6.8 3.4 2.7 — — — 3 — 11.0 10.6 9.6 4.8 3.9 — — — 5 — 17.5 16.7 15.2 7.6 6.1 — — — 7-1/2 — 25.3 24.2 22 11 9 — — — 10 — 32.2 30.8 28 14 11 — — — 15 — 48.3 46.2 42 21 17 — 20 — 62.1 59.4 54 27 22 25 — 78.2 74.8 68 34 27 53 26 21 30 — 92 88 80 40 32 63 32 26 40 — 120 114 104 52 41 83 41 33 50 — 150 143 130 65 52 104 52 42 60 — 177 169 154 77 62 123 61 49 75 — 221 211 192 96 77 155 78 62 100 — 285 273 248 124 99 202 101 81 125 — 359 343 312 156 125 253 126 101 150 — 414 396 360 180 144 302 151 121 200 — 552 528 480 240 192 400 201 161 250 — — — — 302 242 — — — 300 — — — — 361 289 — — — 350 — — — — 414 336 — — — 400 — — — — 477 382 — — — 450 — — — — 515 412 — — — 500 — — — — 590 472 — — — — — — — 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Note 1 For 90 and 80 percent power factor, the above figures shall be multiplied by 1.1 and 1.25 respectively. 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-247 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control DC Motors The following values of fullload currents are for motors running at base speed. Full-Load Current in Amperes, Direct-Current Motors Ampere Capacity of Fuses for Motors Armature Voltage Rating 1 Recommended Values hp 120V 240V 120V 240V 1 1/4 3.1 1.6 5 3 1/3 4.1 2.0 5 3 1 1/2 5.4 2.7 7 3 3/4 7.6 3.8 10 5 1 9.5 4.7 15 7 1 1-1/2 13.2 6.6 20 10 2 17 8.5 25 12 1 3 25 12.2 30 15 5 40 20 50 25 1 7-1/2 58 29 80 40 10 76 38 100 50 15 — 55 — 75 1 20 — 72 — 100 25 — 89 — 125 1 30 — 106 — 150 40 — 140 — 200 50 — 173 — 250 1 60 — 206 — 275 75 — 255 — 350 1 100 — 341 — 500 125 — 425 — 600 1 150 — 506 — — 200 — 675 — — 1 1 1 1 1 Note 1 These are average direct-current quantities. 1 1 1 1 1 1 1 1 1 1 1 1 1 V5-T1-248 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control 1.1 Ampacities of Insulated Conductors (Based on 2005 NEC) 1 Table 310.16. Allowable Ampacities of Insulated Conductors Rated 0–2000V, 60°–90°C [140°–194°F], Not More Than Three Current-Carrying Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30°C [86°F] 1 1 1 Temperature Rating of Conductor. See NEC Table 310-13. Copper Aluminum or Copper-Clad Aluminum 1 60°C [140°F] 75°C [167°F] 90°C [194°F] 60°C [140°F] 75°C [167°F] 90°C [194°F] AWG kcmil Types TW†, UF 2 Types FEPW 2, RH 2, RHW 2, THHW 2, THW 2, THWN 2, XHHW 2, USE 2, ZW 2 Types TBS, SA, SIS, FEP 2, FEPB 2, MI, RHH 2, RHW-2, THHN 2, THHW 2, THW-2 2, THWN-2 2, USE-2, XHH, XHHW 2, XHHW-2, ZW-2 Types TW 2, UF 2 Types RH 2, RHW 2, THHW 2, THW 2, THWN 2, XHHW 2, USE 2 Types TBS, SA, SIS, THHN 2, THHW 2, THW-2, THWN-2, RHH 2, RHW-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 18 — — 14 — — — — 16 — — 18 — — — — 14 20✝ 20✝ 25† — — — — 12 25✝ 25✝ 30† 20† 20† 25† 12 Size Size AWG kcmil 10 30 35✝ 40† 25 30† 35† 10 8 40 50 55 30 40 45 8 6 55 65 75 40 50 60 6 70 85 95 55 65 75 4 70 85 100 110 65 75 85 3 85 95 115 130 75 90 100 2 95 110 130 150 85 100 115 1 110 1/0 125 150 170 100 120 135 1/0 2/0 145 175 195 115 135 150 2/0 3/0 165 200 225 130 155 175 3/0 4/0 195 230 260 150 180 205 4/0 250 215 255 290 170 205 230 250 300 240 285 320 190 230 255 300 350 260 310 350 210 250 280 350 400 280 335 380 225 270 305 400 500 320 380 430 260 310 350 500 600 355 420 475 285 340 385 600 700 385 460 520 310 375 420 700 750 400 475 535 320 385 435 750 800 410 490 555 330 395 450 800 600 355 420 475 285 340 385 600 700 385 460 520 310 375 420 700 750 400 475 535 320 385 435 750 800 410 490 555 330 395 450 800 900 435 520 585 355 425 480 900 1000 455 545 615 375 445 500 1000 1250 495 590 665 405 485 545 1250 1500 520 625 705 435 520 585 1500 1750 545 650 735 455 545 615 1750 2000 560 665 750 470 560 630 2000 Notes 1 Reprinted by permission from NFPA 70-2005. National Electrical Code®, Copyright© 2005. National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. 2 Unless otherwise specifically permitted elsewhere in this Code, the overcurrent protection for conductor types marked with an obelisk (†) shall not exceed 15A for No. 14, 20A for No. 12 and 30A for No. 10 copper; or 15A for No. 12 and 25A for No. 10 aluminum and copper-clad aluminum after any correction factors for ambient temperature and number of conductors have been applied. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-249 Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com 1.1 1 1 IEC Contactors and Starters XT IEC Power Control Table 310.16. Allowable Ampacities of Insulated Conductors Rated 0–2000V, 60°–90°C [140°–194°F], Not More Than Three Current-Carrying Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30°C [86°F]—Correction Factors 1 Temperature Rating of Conductor. See NEC Table 310-13. Copper 1 Aluminum or Copper-Clad Aluminum 60°C [140°F] 75°C [167°F] 90°C [194°F] Types FEPW 2, RH 2, RHW 2, THHW 2, THW 2, THWN 2, XHHW 2, USE 2, ZW 2 Types TBS, SA, SIS, FEP 2, FEPB 2, MI, RHH 2, RHW-2, THHN 2, THHW 2, THW-2 2, THWN-2 2, USE-2, XHH, XHHW 2, XHHW-2, ZW-2 60°C [140°F] 75°C [167°F] 90°C [194°F] Types TW 2, UF 2 Types RH 2, RHW 2, THHW 2, THW 2, THWN 2, XHHW 2, USE 2 Types TBS, SA, SIS, THHN 2, THHW 2, THW-2, THWN-2, RHH 2, RHW-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 1 Size 1 AWG kcmil Types TW†, UF 2 1 Ambient Temp. °C For Ambient Temperatures Other Than 30°C [86°F], Multiply the Allowable Ampacities Shown in the Table on Page V5-T1-249 by the Appropriate Factor Shown Below For Ambient Temperatures Other Than 30°C [86°F], Multiply the Allowable Ampacities Shown in the Table on Page V5-T1-249 by the Appropriate Factor Shown Below Ambient Temp. °F 1 21–25 1.08 1.05 1.04 1.08 1.05 1.04 70–77 26–30 1.00 1.00 1.00 1.00 1.00 1.00 78–86 1 31–35 0.91 0.94 0.96 0.91 0.94 0.96 87–95 36–40 0.82 0.88 0.91 0.82 0.88 0.91 96–104 41–45 0.71 0.82 0.87 0.71 0.82 0.87 105–113 1 46–50 0.58 0.75 0.82 0.58 0.75 0.82 114–122 51–55 0.41 0.67 0.76 0.41 0.67 0.76 123–131 1 56–60 — 0.58 0.71 — 0.58 0.71 132–140 1 61–70 — 0.33 0.58 — 0.33 0.58 141–158 71–80 — — 0.41 — — 0.41 159–176 1 Size AWG kcmil 1 1 1 1 1 1 1 1 1 1 1 Where the number of current-carrying conductors in a raceway or cable exceeds three, the allowable ampacities shall be reduced as shown in the following table: Table 310.15 (B)(2)(a). Adjustment Factor for More Than Three Current-Carrying Conductors in Raceway or Cable Number of Current-Carrying Conductors Percent of Values in Tables as Adjusted for Ambient Temperature if Necessary 4–6 80 7–9 70 10–20 50 21–30 45 31–40 40 41 and above 35 Notes 1 Reprinted by permission from NFPA 70-2005. National Electrical Code®, Copyright© 2005. National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. 2 Unless otherwise specifically permitted elsewhere in this Code, the overcurrent protection for conductor types marked with an obelisk (†) shall not exceed 15A for No. 14, 20A for No. 12 and 30A for No. 10 copper; or 15A for No. 12 and 25A for No. 10 aluminum and copperclad aluminum after any correction factors for ambient temperature and number of conductors have been applied. Where single conductors or multiconductor cables are stacked or bundled longer than 24 in (610 mm) without maintaining spacing and are not installed in raceways, the allowable ampacity of each conductor shall be reduced as shown in the above table. 1 1 1 1 1 1 1 V5-T1-250 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com IEC Contactors and Starters XT IEC Power Control Table 310.18. Allowable Ampacities of Three Single Insulated Conductors Rated 0–2000V, 150°–250°C [302°–482°F], in Raceway or Cable Based on Ambient Air Temperature of 40°C [104°F] 1.1 1 1 Temperature Rating of Conductor. See NEC Table 310-13. Size AWG kcmil 150°C [302°F] 200°C [392°F] Type Z Types FEP, FEPB, PFA Copper 250°C [482°F] 150°C [302°F] Size 1 Types PFAH, TFE Type Z Nickel or Nickel-Coated Copper Aluminum or Copper-Clad Aluminum AWG kcmil 1 1 14 34 36 39 — 14 12 43 45 54 30 12 10 55 60 73 44 10 8 76 83 93 57 8 1 1 6 96 110 117 75 6 4 120 125 148 94 4 3 143 152 166 109 3 2 160 171 191 124 2 1 186 197 215 145 1 1/0 215 229 244 169 1/0 2/0 251 260 273 198 2/0 3/0 288 297 308 227 3/ 4/0 332 346 361 260 4/0 250 — — — — 250 300 — — — — 300 350 — — — — 350 400 — — — — 400 500 — — — — 500 600 — — — — 600 700 — — — — 700 750 — — — — 750 800 — — — — 800 1000 — — — — 1000 1500 — — — — 1500 2000 — — — — 2000 1 1 1 1 1 1 1 1 1 Correction Factors Ambient Temp. °C For Ambient Temperatures Other Than 40°C [104°F], Multiply the Allowable Ampacities Shown Above By the Appropriate Factor Shown Below Ambient Temp. °F 41–50 0.95 0.97 0.98 0.95 105–122 51–60 0.90 0.94 0.95 0.90 123–140 61–70 0.85 0.90 0.93 0.85 141–158 71–80 0.80 0.87 0.90 0.80 159–176 81–90 0.74 0.83 0.87 0.74 177–194 91–100 0.67 0.79 0.85 0.67 195–212 101–120 0.52 0.71 0.79 0.52 213–248 121–140 0.30 0.61 0.72 0.30 249–284 141–160 — 0.50 0.65 — 285–320 161–180 — 0.35 0.58 — 321–356 181–200 — — 0.49 — 357–392 201–225 — — 0.35 — 393–437 1 1 1 1 1 1 1 1 1 1 1 1 Note 1 Reprinted by permission from NFPA 70-2005. National Electrical Code®, Copyright© 2005. National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. 1 1 1 Volume 5—Motor Control and Protection CA08100006E—August 2012 www.eaton.com V5-T1-251
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