113659 Catalog
2014-07-05
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Manual motor protectors Product index M an pr ual ot ec mot to or rs 4 4 - Manual motor protectors Manual motor protectors............................................ 4.1 – 4.34 Features and benefits..................................................................................................................4.1 General information Suitable applications.......................................................................................................4.2 - 4.3 Motor ratings..........................................................................................................................4.4 Pilot duty ratings and overload trip classes.............................................................................4.5 Ordering details Type MS116...........................................................................................................................4.6 Type MS132...........................................................................................................................4.7 Type MS450 /MS451..............................................................................................................4.8 Type MS495 / MS496.............................................................................................................4.9 Accessories............................................................................................................4.10, 4.12 - 4.16 Actuation tables.........................................................................................................................4.11 Connection diagrams................................................................................................................4.17 General accessory mounting layout...........................................................................................4.18 Technical data.................................................................................................................4.19 - 4.31 Approximate dimensions.................................................................................................4.32 - 4.33 4.A Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A or ot l m rs ua cto n e a M rot p Notes 4 4.B 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Manual motor protectors Types MS116, MS132, MS45x, M MS an Se pr ual ries ot m ec ot MS49x to or rs 4 Manual motor protectors are electromechanical devices for motor and circuit protection. These devices offer local motor disconnect means, manual ON/OFF control, and protection against short circuit, overload, and phase loss conditions. Manual motor protection saves cost, panel space, and ensures quick and reliable short-circuit protection by reacting within milliseconds. Close coupling adaptors are available for combination with ABB contactors in various applications. Type MS116 • Manual motor protectors suitable for use with single and three phase motors up to 25 hp • Suitable as motor disconnect in single motor applications and group motor installations as outlined in NEC Article 430.53(C) • 15 thermal setting ranges from 0.16 to 32 Amperes, overload Class 10A • Phase loss sensitivity per IEC/EN 60947-4-1 • Short circuit current ratings up to 30 kA • Motor controllers, manual (NLRV, NLRV7), UL file E137861 Manual motor Protectors Type MS132 • Manual motor protectors suitable for use with single and three phase motors up to 25 hp • Suitable as motor disconnect in single motor applications and group motor installations as outlined in NEC Article 430.53(C) • Suitable for Tap conductor protection as outlined in NEC Article 430.53(D)(3) • Suitable as self-protected combination motor controllers Types E and F as outlined in UL 508 and UL 60947-4-1A • 15 thermal setting ranges from 0.16 to 32 Amperes, overload Class 10 • Phase loss sensitivity per IEC/EN 60947-4-1 • Short circuit current ratings up to 65 kA • Motor controllers, manual (NLRV, NLRV7), UL file E137861 • Combination motor controllers (NKJH, NKJH7), UL file E345003 Type MS45x • Manual motor protectors suitable for use with single and three phase motors up to 50 hp • Suitable as motor disconnect in single motor applications and group motor installations as outlined in NEC Article 430.53(C) • Suitable as self-protected combination motor controller Type E as outlined in UL 508 and UL 60947-4-1A • Phase loss sensitivity per IEC/EN 60947-4-1 • 3 thermal setting ranges from 28 to 50 Amperes, overload Classes 10 and 20 • Short circuit current ratings up to 65 kA • Motor controllers, manual (NLRV), UL file E167205 • Combination motor controllers (NKJH, NKJH7), UL file E195536 Type MS49x • Manual motor protectors suitable for use with single and three phase motors up to 100 hp • Suitable as motor disconnect in single motor applications and group motor installations as outlined in NEC Article 430.53(C) • Suitable as self-protected combination motor controller Types E as outlined in UL 508 and UL 60947-4-1A • Phase loss sensitivity per IEC/EN 60947-4-1 • 6 thermal setting ranges from 28 to 100 Amperes, overload Classes 10 and 20 • Short circuit current ratings up to 65 kA • Motor controllers, manual (NLRV), UL file E167205 • Combination motor controllers (NKJH, NKJH7), UL file E195536 4.1 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p General information Suitable applications Single motor applications, suitable as motor disconnect A manual motor protector is a simple, compact and economical alternative to conventional magnetic motor controllers for local control of a single motor. 4 Upstream short-circuit and overcurrent protection in the form of either fuses or a circuit breaker is still required. Manual motor protectors can replace the overload relay, contactor, and any wiring or components necessary for controlling a contactor (i.e. pushbuttons) by utilizing the integral rotary handle for manual ON/OFF control. Manual motor protectors also offer instantaneous (magnetic only) short-circuit trip functionality, allowing for these devices to be utilized as UL 508/60947-4-1A circuit protectors. MS Series Manual Motor Protectors are marked as “suitable as motor disconnect”, with the Types MS132 and MS4xx not requiring additional accessories. This marking allows the devices to be utilized as local disconnects within line-of-sight of the motor. Group motor installation Group motor installations utilize a single branch circuit protective device to protect multiple loads. Per NEC Article 430.53(C), this branch circuit protection must be in the form of either fuses or an inverse-time (thermal magnetic, MCCB) circuit breaker. Individual overload protection must be provided for each load. Devices utilized in group motor installations must be marked as suitable in such applications. Branch circuit protection for group motor installations is sized based on the sum of: 1. 250% (MCCB) or 175% (fuses) of the full-load current of the largest load in the group, plus 2. The sum of the full-load current of all additional loads Conductors on the load side of the branch circuit protective device are sized in accordance with the full-load current rating of said device. In addition to meeting the requirements outlined above, Type MS132 devices are also suitable for tap conductor protection in group installations as outlined in NEC Article 430.53(D), allowing the conductors on the load-side of the branch circuit protective device to be sized no less than one-tenth (1/10) of the full-load current rating of the protective device. Devices suitable for these applications Application Manual motor protector type MS116 MS132 MS45x MS49x Motor disconnect • • • • Group motor installation • • • • Tap conductor protection • 4.2 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs General information Suitable applications Combination motor controllers Types E & F Combination motor controllers, as outlined in UL 508 Section 76, are a manufacturer’s tested combination of either individual discrete components or a single controller. Fulfilling all the necessary components for a motor branch circuit, combination motor controllers provide a disconnecting and load switching means, as well as overload and short-circuit protection. These devices offer additional flexibility when selecting components for motor control and protection. 4 Combination motor controllers can also utilize busbar for self-protected, multiple motor installations. Busbar must be selected and sized in accordance with the full-load current rating of the feeder circuit protective device. Definitions Type E Combination Motor Controllers are comprised of a UL 508 Disconnect, Branch Circuit Protector Device, Motor Controller and Motor Overload typically included in a single Self-protected Control Device (manual motor protector). Following a shortcircuit fault, Type E Combination Motor Controllers are tested to operate for 6,000 electrical cycles, plus an additional 4,000 mechanical cycles, as outlined in UL 508 Table 83.1. Type F Combination Motor Controllers are comprised of a UL 508 Disconnect, Branch Circuit Protector Device, and Motor Overload typically included in a single Manual Self-protected Combination Controller with additional Magnetic or Solid State Motor Controller utilized for remote operation (manual motor protector + contactor). The operational requirements following a short-circuit fault differ for the manual motor protector and contactor. Devices suitable for these applications Combination motor controller Manual motor protector type MS116 MS132 + S1-M3-xx MS45x-xxE MS49x-xxE Self-protected, Type E • • • Self-protected,Type F • 4.3 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p General information Motor ratings Horsepower to full-load Amperes for AC induction motors Full Load Amperes (FLA) 4 Horsepower (hp) 110…120 v ac 200 v ac 208 v ac 220…240 v ac 380…415 v ac 440…480 v ac 550…600 v ac Single phase Three phase Single phase Three phase Single phase Three phase Single phase Three phase Single phase Three phase Single phase Three phase Single phase Three phase 1/10 3.0 - - - - - 1.5 - 1.0 - - - - - 1/8 3.8 - - - - - 1.9 - 1.2 - - - - - 1/6 4.4 - 2.5 - 2.4 - 2.2 - 1.4 - - - - - 1/4 5.8 - 3.3 - 3.2 - 2.9 - 1.8 - - - - - 1/3 7.2 - 4.1 - 4.0 - 3.6 - 2.3 - - - - - 1/2 9.8 4.4 5.6 2.5 5.4 2.4 4.9 2.2 3.2 1.3 2.5 1.1 2.0 0.9 3/4 13.8 6.4 7.9 3.7 7.6 3.5 6.9 3.2 4.5 1.8 3.5 1.6 2.8 1.3 1 16.0 8.4 9.2 4.8 8.8 4.6 8.0 4.2 5.1 2.3 4.0 2.1 3.2 1.7 1-1/2 20.0 12.0 11.5 6.9 11.0 6.6 10.0 6.0 6.4 3.3 5.0 3.0 4.0 2.4 2 24.0 13.6 13.8 7.8 13.2 7.5 12.0 6.8 7.7 4.3 6.0 3.4 4.8 2.7 3 34.0 19.2 19.6 11.0 18.7 10.6 17.0 9.6 10.9 6.1 8.5 4.8 6.8 3.9 5 56.0 30.4 32.2 17.5 30.8 16.7 28.0 15.2 17.9 9.7 14.0 7.6 11.2 6.1 7-1/2 80.0 44.0 45.0 25.3 44.0 24.2 40.0 22.0 27.0 14.0 21.0 11.0 16.0 9.0 10 100.0 56.0 57.5 32.2 55.0 30.8 50.0 28.0 33.0 18.0 26.0 14.0. 20.0 11.0 15 135.0 84.0 - 48.3 - 46.2 68.0 42.0 44.0 27.0 34.0 21.0 27.0 17.0 20 - 108.0 - 62.1 - 59.4 88.0 54.0 56.0 34.0 44.0 27.0 35.0 22.0 25 - 136.0 - 78.2 - 74.8 110.0 68.0 70.0 44.0 55.0 34.0 44.0 27.0 30 - 160.0 - 92.0 - 88.0 136.0 80.0 87.0 51.0 68.0 40.0 54.0 32.0 40 - 208.0 - 120.0 - 114.0 176.0 104.0 112.0 66.0 88.0 52.0 70.0 41.0 50 - 260.0 - 150.0 - 143.0 216.0 130.0 139.0 83.0 108.0 65.0 86.0 52.0 60 - - - 177.0 - 169.0 - 154.0 - 103.0 - 77.0 - 62.0 75 - - - 221.0 - 211.0 - 192.0 - 128.0 - 96.0 - 77.0 100 - - - 285.0 - 273.0 - 248.0 - 165.0 - 124.0 - 99.0 125 - - - 359.0 - 343.0 - 312.0 - 208.0 - 156.0 - 125.0 150 - - - 414.0 - 396.0 - 360.0 - 240.0 - 180.0 - 144.0 200 - - - 552.0 - 528.0 - 480.0 - 320.0 - 240.0 - 192.0 250 - - - - - - - 604.0 - 403.0 - 302.0 - 242.0 300 - - - - - - - 722.0 - 482.0 - 361.0 - 289.0 350 - - - - - - - 828.0 - 560.0 - 414.0 - 336.0 400 - - - - - - - 954.0 - 636.0 - 477.0 - 382.0 450 - - - - - - - 1030.0 - - 515.0 - 412.0 500 - - - - - - - 1180.0 - 786.0 590.0 - 472.0 - Full-load motor-running currents in Amperes corresponding to various AC horsepower ratings as published in Table 50.1 of UL 508. 4.4 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs General information Pilot duty ratings and overload trip classes Pilot duty ratings for AC control circuit contacts Contact rating designation Continuous thermal, test current (A) Maximum current, 50/60 Hz (A) 120 v ac 240 v ac 480 v ac 600 v ac Volt-amperes Make Break Make Break Make Break Make Break Make Break A150 10 60 6.00 - - - - - - 7200 720 A300 10 60 6.00 30 3.00 - - - - 7200 720 A600 10 60 6.00 30 3.00 15 1.50 12 1.20 7200 720 B150 5 30 3.00 - - - - - - 3600 360 B300 5 30 3.00 15 1.50 - - - - 3600 360 B600 5 30 3.00 15 1.50 7.5 0.75 6 0.60 3600 360 C150 2.5 15 1.5 - - - - - - 1800 180 C300 2.5 15 1.5 7.5 0.75 - - - - 1800 180 180 C600 2.5 15 1.5 7.5 0.75 3.75 0.375 3.00 0.30 1800 D150 1.0 3.60 0.60 - - - - - - 432 72 D300 1.0 3.60 0.60 1.80 0.30 - - - - 432 72 E150 0.5 1.80 0.30 - - - - - - 216 36 4 Mechanical switching ratings and test values as published in Table 1-4-1 of NEMA ICS 5-2000 (R2005, R2010) Pilot duty ratings for DC control circuit contacts Contact rating designation Maximum current, 50/60 Hz (A) Continuous thermal, test current (A) 120 v dc 250 v dc 301 to 600 v dc Volt-amperes Make / Break Make / Break Make / Break Make / Break N150 10 2.2 - - 275 N300 10 2.2 1.1 - 275 N600 10 2.2 1.1 0.40 275 P150 5.0 1.1 - - 138 P300 5.0 1.1 0.55 - 138 P600 5.0 1.1 0.55 0.20 138 Q150 2.5 0.55 - - 69 Q300 2.5 0.55 0.27 - 69 Q600 2.5 0.55 0.27 0.10 69 R150 1.0 0.22 - - 28 R300 1.0 0.22 0.11 - 28 Mechanical switching ratings and test values as published in Table 1-4-1 of NEMA ICS 5-2000 (R2005, R2010) Overload trip classes Trip class Tripping time Tp (seconds) 10A 2 < Tp ≤ 10 10 4 < Tp ≤ 10 20 6 < Tp ≤ 20 30 9 < Tp ≤ 30 Trip classes as published in Table 2 of UL 60947-4-1A. Pilot duty rating explanation A - 600 Max. thermal current Max. voltage 4.5 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Type MS116 For applications up to 32A Suitable applications: • Single motor, suitable as motor disconnect 4 • Group motor installation Frame Sz. 1 Frame Sz. 2 MS116-0.16…MS116-16 MS116-20…MS116-32 MS116 Electrical ratings 1 Thermal setting range (A) Trip class Rated operational current Ie (A) Rated instantaneous short-circuit current setting Ii (A) 0.10...0.16 10A 0.16 1.56 0.16...0.25 10A 0.25 2.44 0.25...0.40 10A 0.40 3.90 0.40...0.63 10A 0.63 6.14 0.63...1.0 10A 1.00 11.5 1.0...1.6 10A 1.60 18.4 1.6...2.5 10A 2.50 28.8 2.5...4.0 10A 4.00 50.0 AC Motor ratings, breaking all lines, 50/60 Hz (hp) Single phase 2 120V Catalog number Three phase 240V 240V 480V 600V Horsepower not applicable; use upper limit of the device thermal setting range for rated full-load current in Amperes 1/10 MS116-0.16 MS116-0.25 MS116-0.4 MS116-0.63 1/2 MS116-1.0 3/4 3/4 MS116-1.6 1/6 1/2 1 1.5 MS116-2.5 1/8 1/3 1 2 3 MS116-4.0 4.0...6.3 10A 6.30 78.8 1/4 1/2 1.5 3 5 MS116-6.3 6.3...10.0 10A 10.0 150 1/2 1.5 3 5 7.5 MS116-10 8.0...12.0 10A 12.0 180 1/2 2 3 7.5 10 MS116-12 10.0...16.0 10A 16.0 240 1 2 5 10 10 MS116-16 16.0...20.0 10A 20.0 300 1.5 3 5 10 15 MS116-20 20.0...25.0 10A 25.0 375 2 3 7.5 15 20 MS116-25 25.0...32.0 10A 32.0 480 2 5 10 20 25 MS116-32 MS116 Short circuit current ratings (kA) UL 508 - Motor controllers, manual (NLRV) Catalog number Max. fuse size (A) Fuse class Circuit breaker Motor disconnect 3 240V 480V 600V UL 508 - Combination motor controllers (NKJH) Group motor installation 240V 480V 600V MS116-0.16 30 5 30 5 MS116-0.25 30 5 30 5 MS116-0.4 30 5 30 5 MS116-0.63 30 5 30 5 MS116-1.0 30 5 30 5 MS116-1.6 30 5 30 5 MS116-2.5 MS116-4.0 MS116-6.3 200 J No rating 30 5 30 5 18 5 18 5 18 5 18 5 MS116-10 18 5 18 5 MS116-12 18 5 18 5 MS116-16 18 5 18 5 MS116-20 18 5 18 5 MS116-25 18 5 18 5 MS116-32 18 5 18 5 Self-protected Type E 480Y / 277V 600Y / 347V Self-protected Type F 480Y / 277V 600Y / 347V Type F contactors Use Type MS132 1 Always size manual motor protectors based on the full-load current of the motor. 2 For single phase connection diagram see page 4.17. 3 Suitable as motor disconnect only when provide with padlock adaptor SA1 or SA3; see accessories section. 4.6 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Type MS132 For applications up to 32A Suitable applications: • Single motor, suitable as motor disconnect • Group motor installation 4 • Tap conductor protection • Combination motor controllers - Type E - Type F MS132 Electrical ratings 1 Frame Sz. 1 Frame Sz. 2 MS132-0.16…MS132-10 MS132-12…MS132-32 Thermal setting range (A) Trip class Rated operational current Ie (A) Rated instantaneous short-circuit current setting Ii (A) 0.10...0.16 10A 0.16 1.56 0.16...0.25 10 0.25 2.44 0.25...0.40 10 0.40 3.90 0.40...0.63 10 0.63 6.14 0.63...1.0 10 1.00 11.5 AC Motor ratings, breaking all lines, 50/60 Hz (hp) 120V Catalog number Three phase Single phase 2 240V 240V 480V 600V MS132-0.16 Horsepower not applicable; use upper limit of the device thermal setting range for rated full-load current in Amperes MS132-0.25 MS132-0.4 MS132-0.63 1/2 1.0...1.6 10 1.60 18.4 1/10 1.6...2.5 10 2.50 28.8 1/6 1/2 MS132-1.0 3/4 3/4 MS132-1.6 1 1.5 MS132-2.5 2.5...4.0 10 4.00 50.0 1/8 1/3 1 2 3 MS132-4.0 4.0...6.3 10 6.30 78.8 1/4 1/2 1.5 3 5 MS132-6.3 6.3...10.0 10 10.0 150 1/2 1.5 3 5 7.5 MS132-10 8.0...12.0 10 12.0 180 1/2 2 3 7.5 10 MS132-12 10.0...16.0 10 16.0 240 1 2 5 10 10 MS132-16 16.0...20.0 10 20.0 300 1.5 3 5 10 15 MS132-20 20.0...25.0 10 25.0 375 2 3 7.5 15 20 MS132-25 25.0...32.0 10 32.0 480 2 5 10 20 25 MS132-32 MS132 Short circuit current ratings (kA) 3 UL 508 - Motor controllers, manual (NLRV) Catalog number Max. fuse size (A) Fuse class Circuit breaker Motor disconnect UL 508 - Combination motor controllers (NKJH) Group motor installation 4 Self-protected Type E 5 Self-protected Type F 5 240V 480V 600V 240V 480V 600V 480Y / 277V 600Y / 347V 480Y / 277V 600Y / 347V Type F contactors MS132-0.16 65 47 65 47 65 47 65 47 AF26…AF38 MS132-0.25 65 47 65 47 65 47 65 47 AF26…AF38 MS132-0.4 65 47 65 47 65 47 65 47 AF26…AF38 MS132-0.63 65 47 65 47 65 47 65 47 AF26…AF38 MS132-1.0 65 47 65 47 65 47 65 47 AF26…AF38 MS132-1.6 65 47 65 47 65 47 65 47 AF26…AF38 65 47 65 47 65 47 65 47 AF26…AF38 65 47 65 47 65 47 65 47 AF26…AF38 65 18 65 18 [35] 65 18 65 47 AF26…AF38 65 18 65 18 [35] 65 18 65 47 AF26…AF38 MS132-12 30 18 30 [35] 18 [35] 30 - 30 - AF26…AF38 MS132-16 30 18 30 [35] 18 [35] 30 - 30 - AF26…AF38 MS132-20 30 18 30 [35] 18 [35] 30 - 30 - AF26…AF38 MS132-25 30 18 30 [35] 18 [35] 30 - 30 - AF26…AF38 MS132-32 30 18 30 [35] 18 [35] 30 - 30 - AF26…AF38 MS132-2.5 MS132-4.0 MS132-6.3 Size per NEC 6 Any fuse class MS132-10 MCCB, size per NEC 67 1 Always size manual motor protectors based on the full-load current of the motor. 2 For single phase connection diagram see page 4.17. 3 For higher ratings using S803W current limiters see accessories section. 4 Also suitable for tap conductor protection. Group ratings increased to [x] kA using Class RK5 fuses. 5 Requires the use of line-side feeder terminal S1-M3-xx: see accessories section. 6 NEC refers to the National Electric Code. 7 MCCB interrupting rating must be equal to or greater than the rating of the device. 4.7 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Type MS450 / MS451 For applications up to 50A Suitable applications: 4 • Single motor, suitable as motor disconnect • Group motor installation • Combination motor controller - Type E Frame Sz. 3 Frame Sz. 3 MS450-40…MS450-50 MS451-16…MS451-50 MS450 / MS451 Electrical ratings 1 Thermal setting range (A) Trip class Rated operational current Ie (A) Rated instantaneous short-circuit current setting Ii (A) 120V 240V 240V 480V 600V AC Motor ratings, breaking all lines, 50/60 Hz (hp) Catalog number 3 Three phase Single phase 2 28.0…40.0 10 40.0 520 3 7.5 15 30 40 36.0…45.0 10 45.0 585 5 7.5 15 30 40 40.0…50.0 10 50.0 650 5 10 20 40 50 11.0…16.0 20 16.0 208 1 3 5 10 15 14.0…20.0 20 20.0 260 1.5 3 7.5 15 20 18.0…25.0 20 25.0 325 2 5 10 20 25 22.0…32.0 20 32.0 416 3 5 10 25 30 28.0…40.0 20 40.0 520 3 7.5 15 30 40 36.0…45.0 20 45.0 585 5 7.5 15 30 40 40.0…50.0 20 50.0 650 5 10 20 40 50 MS450-40 MS450-40E MS450-45 MS450-45E MS450-50 MS450-50E MS451-16 MS451-16E MS451-20 MS451-20E MS451-25 MS451-25E MS451-32 MS451-32E MS451-40 MS451-40E MS451-45 MS451-45E MS451-50 MS451-50E MS450 / MS451 Short circuit current ratings (kA) UL 508 - Motor controllers, manual (NLRV) Catalog number 4 Max. fuse size (A) Fuse class Circuit breaker Motor disconnect UL 508 - Combination motor controllers (NKJH) Self-protected Type E 3 Group motor installation Self-protected Type F 240V 480V 600V 480Y/ 277V 600Y/ 347V 480Y / 277V 600Y / 347V 480Y / 277V 600Y / 347V Type F contactors MS450-40x 65 25 65 25 65 25 - - - MS450-45x 65 25 65 25 65 25 - - - MS450-50x 65 25 65 25 65 25 - - - 65 25 65 25 65 25 - - - 65 25 65 25 65 25 - - - 65 25 65 25 65 25 - - - 65 25 65 25 65 25 - - - MS451-40x 65 25 65 25 65 25 - - - MS451-45x 65 25 65 25 65 25 - - - MS451-50x 65 25 65 25 65 25 - - - MS451-16x MS451-20x MS451-25x MS451-32x 500 Any fuse class MCCB, 500A max. 5 1 Always size manual motor protectors based on the full-load current of the motor. 2 For single phase connection diagram see page 4.17. 3 MS45x-xxE part numbers include the necessary components for Type E applications – Self-protected Type E ratings apply only to these devices. 4 Replace “x” in part number with “E” for self-protected Type E ratings. All other ratings leave blank. 5 MCCB interrupting rating must be equal to or greater than the rating of the device. 4.8 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Type MS495 / MS496 For applications up to 100A Suitable applications: • Single motor, suitable as motor disconnect • Group motor installation • Combination motor controller - Type E Frame Sz. 4 Frame Sz. 4 MS495-40…MS495-100 MS496-40…MS496-100 MS495 / MS496 Electrical ratings 1 Thermal setting range (A) Trip class Rated operational current Ie (A) Rated instantaneous short-circuit current setting Ii (A) 120V 240V 240V 480V 600V AC Motor ratings, breaking all lines, 50/60 Hz (hp) Single phase 2 Catalog number 3 Three phase 28.0…40.0 10 40.0 520 3 7.5 15 30 40 36.0…50.0 10 50.0 650 5 10 20 40 50 45.0…63.0 10 63.0 819 5 15 25 50 60 57.0…75.0 10 75.0 975 7.5 15 25 60 75 70.0…90.0 10 90.0 1170 10 20 30 75 100 80.0…95.0 10 100.0 1235 10 20 40 75 100 28.0…40.0 20 40.0 520 3 7.5 15 30 40 36.0…50.0 20 50.0 650 5 10 20 40 50 45.0…63.0 20 63.0 819 5 15 25 50 60 57.0…75.0 20 75.0 975 7.5 15 25 60 75 70.0…90.0 20 90.0 1170 10 20 30 75 100 80.0…95.0 20 95.0 1235 10 20 40 75 100 MS495-40 MS495-40E MS495-50 MS495-50E MS495-63 MS495-63E MS495-75 MS495-75E MS495-90 MS495-90E MS495-100 MS495-100E MS496-40 MS496-40E MS496-50 MS496-50E MS496-63 MS496-63E MS496-75 MS496-75E MS496-90 MS496-90E MS496-100 MS496-100E MS495 / MS496 Short circuit current ratings (kA) UL 508 - Motor controllers, manual (NLRV) Catalog number 4 Max. fuse size (A) Fuse class Circuit breaker Motor disconnect 240V 480V UL 508 - Combination motor controllers (NKJH) Group motor installation Self-protected Type F Self-protected Type E 3 600V 480Y/ 277V 600Y/ 347V 480Y / 277V 600Y / 347V 480Y / 277V 600Y / 347V Type F contactors MS495-40x 65 30 65 30 65 30 - - - MS495-50x 65 30 65 30 65 30 - - - MS495-63x 65 30 65 30 65 30 - - - MS495-75x 65 30 65 30 65 30 - - - MS495-90x 65 30 65 30 65 - - - - 65 30 65 30 65 - - - - 65 30 65 30 65 30 - - - 65 30 65 30 65 30 - - - MS496-63x 65 30 65 30 65 30 - - - MS496-75x 65 30 65 30 65 30 - - - MS496-90x 65 30 65 30 65 - - - - MS496-100x 65 30 65 30 65 - - - - MS495-100x MS496-40x MS496-50x 500 Any fuse class MCCB, 500A max. 5 1 Always size manual motor protectors based on the full-load current of the motor. 2 For single phase connection diagram see page 4.17. 3 MS49x-xxE part numbers include the necessary components for Type E applications – Self-protected Type E ratings apply only to these devices. 4 Replace “x” in part number with “E” for self-protected Type E ratings. All other ratings leave blank. 5 MCCB interrupting rating must be equal to or greater than the rating of the device. 4.9 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A 4 s rie or Se mot MS ual tors n ec Ma rot p Accessories For Types MS116, MS132, MS45x, MS49x Auxiliary contacts HKF1-11 4 HK4-11 45x Auxiliary contacts Mounting position / max. quantity For use with MS… 49x Pilot duty rating Catalog number 132 NO NC NO NC • • 1 1 - - HK1-11 • • 2 - - - HK1-20 • • - 2 - - HK1-02 • • - - 2 - HK1-20L • • 1 1 - - HKF1-11 • • 2 - - - HKF1-20 1 1 - - HKS4-11 2 - - - HKS4-20 Front / 1 dc Lagging / leading 116 Right / 2 ac Instantaneous B600 Q600 B300 Q300 • • • • • • - 2 - - HKS4-02 • • 1 1 - - HK4-11 • • - 1 1 - HK4-W Left / 1 Front / 1 A600 Q300 C300 R300 HK1-11 HKS4-20 Signalling contacts For use with MS… Description 116 132 • • • • • • 45x 49x Trip (bell) alarm • • • SK1-11 CK1-11 SK4-11 Shortcircuit trip alarm • • Mounting position / max. quantity ac dc NO NC 1 1 SK1-11 Right / 1 B600 Q600 2 - SK1-20 - 2 SK1-02 Left / 1 A600 Q300 2 2 SK4-11 1 1 CK1-11 Right / 1 B600 Q600 2 - CK1-20 - 2 CK1-02 Pilot duty rating Contacts Catalog number Note(s): CK1-xx contacts must mount flush on the right side of the MS132; these devices are supplementary and not required for use in UL 508 Type E & F applications SK4-11 contacts are required for UL 508 Type E applications using types MS4xx; included when purchasing types MS4xx-xxE Trip units For use with MS… Description 116 132 60 Hz 50/60 dc Catalog number • 24 v 20...70 v AA1-24 • 110 v 70…190 v AA1-110 • • 200…240 v 190…330 v AA1-230 350…415 v 330…500 v AA1-400 20…24 v 20...70 v AA4-24 30…110 v 70…190 v AA4-110 210…240 v 190…330 v AA4-240 350…415 v 330…500 v Left / 1 • • • • • • • • • • Shunt trip Right / 1 • - 24 v - AA4-400 - UA1-24 • • 110 v 120 v - - UA1-120 • • - 208 v - - UA1-208 • • • • • • Left / 1 • • • • • • • • Undervoltage release 4.10 1SXU000023C0202 Rev. A 50 Hz Brief voltage rating; 5 seconds max. • • UA1-24 49x Voltage rating; continuous • AA1-24 AA4-24 45x Mounting position / max. quantity 230 v 240 v - - UA1-230 415 v 480 v - - UA1-415 575 v - Right / 1 - - UA1-575 24 v - - UA4-24 110…120 v - - UA4-120 230…240 v - - UA4-240 - - UA4-400 400 v - Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Actuation tables For Types MS116, MS132, MS45x, MS49x Auxiliary and signaling contact actuation tables Condition / state Catalog number Description Off For use with MS… On Thermal overload trip Short-circuit trip Under-voltage trip Shunt trip Terminal numbers 116 132 • • 1 NO O X O O O O 33…34 1 NC X O X X X X 41…42 HK1-20 2 NO O X O O O O 33…34, 43…44 • • HK1-02 2 NC X O X X X X 31…32, 41…42 • • HK1-20L 2 NO leading contacts O X O O O O 33…34, 43…44 • • 1 NO O X O O O O 13…14 1 NC X O X X X X 21…22 • • 2 NO O X O O O O 13…14, 23…24 • • 1 NO O X O O O O 33…34 1 NC X O X X X X 41…42 HKS4-20 2 NO O X O O O O HKS4-02 2 NC X O X X X X 1 NO O X O O O O 13…14 1 NC X O X X X X 21…22 1 NO, leading (form C) O X O O O O 11…14 1 NC (form C) X O X X X X 11…12 1 NO O O X X X X 57…58 1 NC X X O O O O 65…66 SK1-20 2 NO O O X X X X SK1-02 2 NC X X O O O O 1 NO O O X X X X 57…58 HK1-11 HKF1-11 HKF1-20 HKS4-11 HK4-11 HK4-W SK1-11 SK4-11 49x 4 • • 33…34, 43…44 • • 31…32, 41…42 • • • • • • • • • • 57…58, 67…68 • • 55…56, 65…66 • • 1 NC X X O O O O 65…66 1 NO O O O X O O 77…78 1 NC X X X O X X 85…86 1 NO O O O X O O 77…78 1 NC X X X O X X 85…86 CK1-20 2 NO O O O X O O 77…78, 87…88 • CK1-02 2 NC X X X O X X 75…76, 85…86 • CK1-11 45x • Note: X = Indicates closed state O = Indicates open state For connection diagrams, see page 4.17. Operator positions Operator position Type Off On Thermal overload trip Short-circuit trip Undervoltage trip Shunt trip Key MS116-… 1 MS132-… MS45x-… MS49x-… 1 + I>> indicator window = red. 4.11 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Accessories For Types MS116, MS132, MS45x, MS49x 4 PS1-2-0-65 PS1-3-1-100 Three phase busbar For use with MS… 116 132 • • • • • • Rated current (A) 45x Description 49x 600 v ac 2-position busbar • • • • • • • • • • • • 65 3-position busbar • • • • • • • • • • 65 4-position busbar • • • • • • • • • • • • 92 108 • • 92 108 • • 65 108 • • Max. quantity of MMP’s 5-position busbar 65 92 • Max. quantity of shunt trips or U.V. releases per MMP Max. quantity of auxiliary and signaling contacts per MMP Catalog number 2 - - PS1-2-0-65 2 1 - PS1-2-1-65 2 2 2 - 2 1 3 - 3 1 3 2 3 or 1 PS1-2-2-65 - PS4-2-0 1 PS4-2-2 - PS1-3-0-65 - PS1-3-1-65 1 PS1-3-2-65 - - PS1-3-0-100 3 1 - PS1-3-1-100 3 2 3 - 3 1 4 - 4 1 4 2 4 or or or 1 PS1-3-2-100 - PS4-3-0 1 PS4-3-2 - PS1-4-0-65 - PS1-4-1-65 1 PS1-4-2-65 - - PS1-4-0-100 4 1 - PS1-4-1-100 4 - - PS4-4-0 4 1 1 PS4-4-2 5 - - PS1-5-0-65 5 1 - PS1-5-1-65 5 2 1 PS1-5-2-65 5 - - PS1-5-0-100 5 1 - PS1-5-1-100 or or or or Empty position busbar cover BS1-3 Empty position busbar cover BS4-3 Note: Use of PS1 or PS4 busbar in group motor or self-protected Type E or F applications does not inhibit or alter the short-circuit current ratings for the devices utilized. Three phase feeder terminals For use with MS… S1-M3-25 Description 45x Rated current (A) 600 v ac 49x Required for UL 508 Types E or F applications 132 • • 65 10…4 • • 65 10…4 • • 65 10…4 • • • 92 8…2 • 108 10…1/0 140 10…1/0 Feeder terminal • • DX495 Connecting capacity (AWG) 116 Type E terminal ins. barrier Catalog number S1-M1-25 S1-M2-25 S1-M3-25 S1-M3-35 S4-M1 • DX495 Note(s): Only the S1-M3-xx terminals are acceptable for UL 508 Type E or F applications using type MS132. The DX495 terminal is included when purchasing type MS49x-xxE devices. Terminal shrouds For use with MS… 116 132 45x Description 49x • • • Terminal shroud, short Terminal shroud, long Catalog number KA450 KA495 KA495C KA450 4.12 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Accessories For Types MS116, MS132 M MS an Se pr ual ries ot m ec ot to or rs ABB Manual motor protectors can also be connected to the SMISSLINE power distribution bus system, which provides a versatile and flexible means of distributing power to a wide variety of electrical devices. For complete system information, see Section 24. SMISSLINE busbar adaptors for types MS116 / MS132 For use with MS… 45x Description 49x 4 Catalog number 116 132 • • Adaptor, L1,L2,L3 bottom feed ZMS930 • • Adaptor, L1,L2,L3 top feed ZMS932 • • Adaptor, without feed wires ZMS139 9 mm wide additional housing ZMS935 Note(s): The 9 mm wide additional housing is needed when an odd number of combi modules are plugged on the socket; required to fill space into a full module (18 mm). The 9 mm wide additional housing must also be used when a side-mount auxiliary contact is used. SMISSLINE busbar combi modules for types MS116 / MS132 + AF Contactors For use with MS… 45x Description 49x Catalog number 116 132 • • Combi module, L1,L2,L3 top feed ZMS930 • • Combi module, without feed wires ZMS137 Connection pin set for mounting two combi modules side-by-side E210-SPV 4.13 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Accessories For Types MS116, MS132, MS45x, MS49x Locking accessories For use with MS… 116 132 45x 49x • • 4 • • • • SA1 SA2 Description Catalog number Lock adapter SA1 Padlock + 2 keys SA2 Lock adapter + padlock + 2 keys SA3 Note: Types MS132 and MS4xx have integral locking mechanisms Door mount kits - Type 12 & IP 65 For use with MS… DMS132-G 116 132 • • 45x 49x Door mount w/ handle, black/gray Description On / Trip / Off Rotary positions DMS132-G Catalog number • • Door mount w/ handle, red/yellow On / Trip / Off DMS132-Y Note(s): Type MS116 devices trip to the “Off” position Max. 3 padlocks with bail diameter Ø 4…6.5 mm Through-door hardware - Types 1, 3R, 12 and IP 64 For use with MS… 116 132 45x 49x • • • • • • • • • • • • • • • • • • • • • MSHD-LY MSHD-LTY • 1SAM101923R0002 1SAM101924R0013 1SAM201920R1000 • • Description Rotary positions Catalog number On / Off MSHD-LB On / Trip / Off MSHD-LTB On / Off MSHD-LY On / Trip / Off MSHD-LTY Shaft coupler, coded, 6 mm, MSMN - 1SAM101923R0002 • Shaft coupler, un-coded, 6 mm, MSMNO - 1SAM101923R0012 • Drive spindle, 6 x 30 mm, for horizontal mounting, MSOX-30 - 1SAM101924R0013 Selector handle, black, defeatable, padlockable Selector handle, red/yellow, defeatable, padlockable • • • • Drive spindle, 6 x 32 mm, for vertical (standard) mounting, MSOX-32 - 1SAM101924R0003 • • • • Shaft, 6 x 85 mm - OXS6X85 • • • • Shaft, 6 x 105 mm - OXS6X105 • • • • Shaft, 6 x 130 mm - OXS6X130 • • • • Shaft, 6 x 180 mm - OXS6X180 • • • • Shaft alignment ring, MSH-AR - 1SAM201920R1000 Note(s): Through-door selector handles are rated Type 1, 3R and 12; IP 64 degree of protection Max. 3 padlocks with bail diameter Ø 5…8 mm For coded shaft couplers, the “On” position is dependent on the mounting orientation of the MMP Must have handle, shaft coupler and shaft for through-door operation. Drive spindles can replace both shaft coupler and shaft. Enclosures - Type 12 & IP 65 For use with MS… 116 132 • • 45x 49x Molded plastic enclosure, black/gray Description On / Trip / Off Rotary positions IB132-G Catalog number • • Molded plastic enclosure, red/yellow On / Trip / Off IB132-Y • • Adaptor, PG16 to 1/2 NPT - PG16-1/2NPT Note(s): Type E rating for MS132 derated when using IB132 enclosures. Please contact technical support. Type MS116 devices trip to the “Off” position Max. 3 padlocks with bail diameter Ø 4…6.5 mm For UL enclosure type ratings, contact technical support. IB132-G 4.14 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Accessories For Types MS116, MS132, MS45x, MS49x Close couplers for contactors MS116-0.16…16 • A95...A110 • BEA26-4 • BEA16-3 • MS116-32 BEA16-4 • • BEA38-4 • • BEA38-4 • BEA7/132 • MS132-0.16…10 • BEA16-4 • BEA26-4 • • • A50...A75, AE50...AE75 BEA7/132 • • BEA16-3 • BEA7/132 • • MS132-12…16 BEA16-4 • • BEA38-4 • • • MS132-20…25 4 Catalog number BEA16-4 • MS116-20…25 A / AE Contactors ASL09...ASL16 AF95...AF110 AF50...AF75 • AS contactors AF26Z...AF38Z • AF26...AF38 • AF09Z...AF16Z BC6...BC7 • AF09...AF16 B6...B7 Manual motor protector AF contactors AS09...AS16 Miniature contactors MS132-32 BEA16-3 • BEA16-4 • • • • • BEA38-4 BEA38-4 MS45x-40…50 • MS49x-40…100 • MS495-40…100 • BEA50/450 • BEA75/495 • • BEA110/495 Note: For spring terminated AS/ASL, use part number BEA16-3U with integral wire leads for spring terminals. Close couplers for softstarters MS116-0.16…16 MS132-12…32 MS45x-40…50 MS49x-40…100 MS132 + PSR Softstarter MS132 + AF Contactor BEA16-4 PSR60…PSR105 Catalog number PSR16-MS116 • PSR30-MS132 • PSR16-MS116 • PSR30-MS132 • PSR45-MS450 • PSR105-MS495 BEA16-3 4.15 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage PSR37…PSR45 • MS116-20…32 MS132-0.16…10 PSR25…PSR30 Manual motor protector PSR3…PSR16 PSR Softstarters Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Accessories For Type MS132 Rated for use with the type MS132, the S803W current limiters can provide selective coordination for individual downstream SCPDs, and can be utilized in combination for short-circuit protection up to 65 kA at 600 v ac. For more information, see Section 17 - S800 Series. Current limiters For use with MS… 4 116 132 45x 49x Description Rated current (A) 600 v ac Connecting capacity (AWG) 32 14…1 S803W-SCL32-SR 63 14…1 S803W-SCL63-SR 100 14…1 S803W-SCL100-SR • • Current limiter, 3-pole • Catalog number Note(s): The sum of the rated currents of all downstream motor protectors shall not exceed the rated current of the S803W. The sum of all load currents including inrush currents shall not exceed the maximum permissible load of the S803W. S803W-SCL32-SR MS132 Short circuit current ratings using S803W current limiters (kA) UL 508 - Motor controllers, manual (NLRV) Catalog number UL 508 - Combination motor controllers (NKJH) Self-protected Type E 2 Group motor installation 1 Circuit breaker 240V 480V 600V 480Y/ 277V Self-protected Type F 2 600Y/ 347V 480Y/ 277V 600Y/ 347V Type F contactors MS132-0.16 65 65 65 47 65 47 AF26…AF38 MS132-0.25 65 65 65 47 65 47 AF26…AF38 MS132-0.4 65 65 65 47 65 47 AF26…AF38 MS132-0.63 65 65 65 47 65 47 AF26…AF38 MS132-1.0 65 65 65 47 65 47 AF26…AF38 MS132-1.6 65 65 65 47 65 47 AF26…AF38 MS132-2.5 MS132-4.0 MS132-6.3 MCCB, 400A max. 3 MS132-10 65 65 65 47 65 47 AF26…AF38 65 65 65 47 65 47 AF26…AF38 65 65 65 18 65 47 AF26…AF38 65 65 65 18 65 47 AF26…AF38 MS132-12 65 65 65 - 65 - AF26…AF38 MS132-16 65 65 65 - 65 - AF26…AF38 MS132-20 65 65 65 - 65 - AF26…AF38 MS132-25 65 65 65 - 65 - AF26…AF38 MS132-32 65 65 65 - 65 - AF26…AF38 Maximum load 10 000 1000 time [s] 100 10 1 0.1 1 Also suitable for Tap Conductor protection. 2 Requires the use of a line-side feeder terminal S1-M3-xx; see accessories section. 3 MCCB interrupting rating must be equal to or greater than the rating of the device. 0.01 4.16 1SXU000023C0202 Rev. A 1 10 n x Ie 100 Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Connection diagrams For Types MS116, MS132, MS45x, MS49x Connection diagrams Single phase connection diagram for Types MS116, MS132, and MS4xx 33 43 44 5/L3 4 34 3/L2 1/L1 43 44 5/L3 33 34 3/L2 Single and three phase connection diagram when using contactors 1/L1 Three phase connection diagram for Types MS116, MS132, and MS4xx Q1 U V M U W 14 14 13 13 5/L3 6/T3 6/T3 3/L2 4/T2 2/T1 1/L1 2/T1 6/T3 5/L3 6/T3 4/T2 3/L2 4/T2 2/T1 1/L1 2/T1 A1 A2 KM1 4/T2 I> I> I> I> I> I> V ~ M 3 Phase Single Phase ~ Accessories for use with Type MS116, MS132 & MS4xx AA1... AA4... C1 D1 U< D2 41 55 65 75 85 32 42 56 66 76 86 HKF1-02 HK4-02 C2 UA1... UA4... 31 1 L1 3 L2 5 L3 33 43 34 44 HKF1-20 HK4-20 13 21 14 22 HKF1-11 HK4-11 33 41 34 42 HK1-11 HKS4-11 SK1-02 57 67 58 68 SK1-20 57 65 58 66 SK1-11 SK4-11 CK1-02 77 87 78 88 CK1-20 77 85 78 86 CK1-11 SK4-11 I> I> I> 2 T1 4 T2 6 T3 4.17 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p General accessory mounting layout MS116 & MS132 S1-M2-25 PS1-..-65 4 S1-M1-25 3-phase busbar up to 65 A PS1-..-65 3-phase busbar up to 92 A BS1-3 S1-M1-25 HK1 PS1-..-100 SK1 BS1-3 HK1 HK1 SK1 SA1 CK1 AA1 MS116 HK1 CK1 UA1 MS132 HKF1 4.18 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Technical data - IEC/EN MS116 Main circuit – Utilization characteristics according to IEC/EN Type MS116 Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Rated impulse withstand voltage Uimp Rated insulation voltage Ui Rated operational current Ie Rated instantaneous short-circuit current setting Ii Rated service short-circuit breaking capacity Ics Rated ultimate short-circuit breaking capacity Icu IEC/EN 60947–2, IEC/EN 60947-4-1, IEC/EN 60947-1 690 V AC 50/60 Hz 10A 3 100 % 6 kV 690 V AC See ordering details See ordering details See table "Short-circuit breaking capacity and back-up fuses" See table "Short-circuit breaking capacity and back-up fuses" 4 Short-circuit breaking capacity and back-up fuses lCS Rated service short-circuit breaking capacity lCU Rated ultimate short-circuit breaking capacity ICC Prospective short-circuit current at installation location Note: Maximum rated current of the back-up fuses if ICC > ICS Type 230 V AC ICS kA MS116-0.16 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 MS116-1.6 MS116-2.5 MS116-4.0 MS116-6.3 MS116-10 MS116-12 MS116-16 MS116-20 MS116-25 MS116-32 400 V AC ICU kA gG, aM A ICS kA 440 V AC ICU kA gG, aM A ICS kA 500 V AC ICU kA gG, aM A ICS kA 690 V AC ICU kA gG, aM A ICS kA ICU kA gG, aM A No back-up fuse required up to ICC = 30 kA No back-up fuse required up to ICC = 50 kA 25 16 10 10 10 25 16 15 15 10 80 80 - 25 16 10 10 10 25 16 15 15 10 80 80 - 10 6 6 6 6 6 3 3 3 10 6 6 6 6 6 6 6 6 25 25 63 63 63 63 - 10 6 6 6 6 4 3 3 3 10 6 6 6 6 4 4 4 4 25 25 63 63 63 63 - 5 2 2 2 2 2 2 2 2 5 2 2 2 2 2 2 2 2 25 25 40 50 50 63 - MS116-10: No need for back-up fuse in networks with a prospective current of up to 50 kA at 400 V. MS116-16: No need for back-up fuse in networks with a prospective current of up to 16 kA at 400 V. With an appropriate 80 A type gG fuse the device can be used in a network with a prospective current of up to 100 kA. MS116-32: No need for back-up fuse in networks with a prospective current of up to 15 kA at 400 V. 4.19 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Technical data - UL/CSA MS116 Main circuit – Utilization characteristics according to UL/CSA Type 4 MS116 Standards Maximum operational voltage Manual motor controller ratings Trip rating Motor ratings Horse power Full load amps (FLA) Locked rotor amps (LRA) UL 508, CSA 22.2 No. 14 600 V AC See table "UL 508 – Manual motor controller" 125 % FLA See table "Motor rating, three phase" See table "Motor rating, three phase" See table "Motor rating, three phase" Motor rating, three phase hp Horse power FLA Full load amps LRA Locked rotor amps Type MS116-0.16 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 MS116-1.6 MS116-2.5 MS116-4.0 MS116-6.3 MS116-10 MS116-12 MS116-16 MS116-20 MS116-25 MS116-32 110-120 V AC 220-240 V AC 440-480 V AC 550-600 V AC hp FLA LRA hp FLA LRA hp FLA LRA hp FLA LRA 1/2 1 1-1/2 2 3 3 5 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 4.4 8.4 12 13.6 19.2 19.2 30.4 0.96 1.5 2.4 3.78 6.0 9.6 15.0 16.0 40 60 80 100 128 128 184 1/2 1 1-1/2 3 3 5 5 7-1/2 10 0.16 0.25 0.4 0.63 1.0 1.6 2.2 4.2 6.4 9.6 9.6 15.2 15.2 22 28 0.96 1.5 2.4 3.78 6.0 9.6 20 30 40 64 64 92 92 127 162 - 0.16 0.25 0.4 0.63 1.0 1.6 2.1 3.4 4.8 7.6 11 14 14 21 27 0.96 1.5 2.4 3.78 6.0 12.5 15 25 32 46 63.5 81 81 116 145 1/2 3/4 1-1/2 3 5 7-1/2 10 10 15 20 25 0.16 0.25 0.4 0.63 0.9 1.3 2.4 3.9 6.1 9 11 11 17 22 27 0.96 1.5 2.4 3.78 8 10 16 25.6 36.8 50.8 64.8 64.8 93 116 146 3/4 1 2 3 5 7-1/2 10 10 15 20 1 Suitable as motor disconnect only when provided with padlock SA1 or SA3... 4.20 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Technical data MS116 General technical data Type Pollution degree Phase loss sensitive Ambient air temperature Operation MS116 3 Yes Open - compensated without derating Open 4 -25 ... +55 °C -25 ... +70 °C Enclosed (IB132) Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Resistance to vibrations acc. to IEC 60068-2-6 0 ... +40 °C -50 ... +80 °C Continuous 2000 m 25 g / 11 ms 5 g / 3 ... 150 Hz Mounting position Mounting Group mounting Minimum distance to other units same type Position 1-6 (optional for single mounting) DIN-rail (EN 60715) On request 0 mm 150 mm 0 mm > 1.5 mm 75 mm IP20 Minimum distance to electrical conductive board Degree of protection Horizontal Vertical Horizontal, up to 400 V Horizontal, up to 690 V Vertical Enclosure / terminals Main circuit – Connecting characteristics Type Connecting capacity Solid Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw MS116 ≤ 16 A 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 ... 4 mm² 0.75 ... 2.5 mm² AWG 16-12 AWG 16-12 9 mm 0.8 ... 1.2 Nm / 10 … 12 Ib.in M3.5 (Pozidriv 2 / 5.5 mm) 2.5 ... 6 mm² 1 ... 6 mm² AWG 12-8 AWG 12-8 10 mm 2.0 Nm / 18 Ib.in M4 (Pozidriv 2 / 6.5 mm) 4.21 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage MS116 ≥ 20 A Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Technical data - IEC/EN MS132 Main circuit – Utilization characteristics according to IEC/EN Type 4 MS132 Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Rated impulse withstand voltage Uimp Rated insulation voltage Ui Rated operational current Ie Rated instantaneous short-circuit current setting Ii Rated service short-circuit breaking capacity Ics Rated ultimate short-circuit breaking capacity Icu IEC/EN 60947–2, IEC/EN 60947-4-1, IEC/EN 60947-1 690 V AC / 250 V DC DC, 50/60 Hz 10 (10A for MS132-0.16) 3 100 % 6 kV 690 V AC See ordering details See ordering details See table "Short-circuit breaking capacity and back-up fuses" See table "Short-circuit breaking capacity and back-up fuses" Short-circuit breaking capacity and back-up fuses lCS Rated service short-circuit breaking capacity lCU Rated ultimate short-circuit breaking capacity ICC Prospective short-circuit current at installation location Note: Maximum rated current of the back-up fuses if ICC > ICS Type 230 V AC ICS kA MS132-0.16 MS132-0.25 MS132-0.4 MS132-0.63 MS132-1.0 MS132-1.6 MS132-2.5 MS132-4.0 MS132-6.3 MS132-10 MS132-12 MS132-16 MS132-20 MS132-25 MS132-32 400 V AC ICU kA gG, aM A ICS kA 440 V AC ICU kA 500 V AC 690 V AC gG, aM A ICS kA ICU kA gG, aM A ICS kA ICU kA gG, aM A ICS kA ICU kA gG, aM A 100 125 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 * * * * * * * * 20 20 20 20 20 20 10 10 20 20 20 20 20 20 10 10 * * * * * * * * 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 * * * * * * * * No back-up fuse required up to ICC = 100 kA 50 25 50 50 100 125 50 25 50 50 MS132-16: No need for back-up fuse in networks with a prospective current of up to 100 kA at 400 V. MS132-32: No need for back-up fuse in networks with a prospective current of up to 50 kA at 400 V. With an approbiate 125 A type gG fuse the device can be used in a network with a prospective current of up to 100 kA * not available yet 4.22 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Technical data - UL/CSA MS132 Main circuit – Utilization characteristics according to UL/CSA Type MS132 Standards Maximum operational voltage Manual motor controller ratings Trip rating Motor ratings Horse power Full load amps (FLA) Locked rotor amps (LRA) UL 508, CSA 22.2 No. 14 600 V AC See table "UL 508 – Manual motor controller" 125 % FLA See table "Motor rating, three phase" See table "Motor rating, three phase" See table "Motor rating, three phase" 4 Motor rating, three phase hp Horse power FLA Full load amps LRA Locked rotor amps Type MS132-0.16 MS132-0.25 MS132-0.4 MS132-0.63 MS132-1.0 MS132-1.6 MS132-2.5 MS132-4.0 MS132-6.3 MS132-10 MS132-12 MS132-16 MS132-20 MS132-25 MS132-32 110-120 V AC 220-240 V AC 440-480 V AC 550-600 V AC hp FLA LRA hp FLA LRA hp FLA LRA hp FLA LRA 1/2 3/4 1-1/2 2 3 3 5 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10.0 12.0 16.0 19.2 19.2 30.4 0.96 1.5 2.4 3.78 6.0 9.6 15.0 24.0 37.8 60.0 72.0 84.0 128.0 128.0 184.0 1/2 1 1-1/2 3 3 5 5 7-1/2 10 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 9.6 9.6 15.2 15.2 22.0 28.0 0.96 1.5 2.4 3.78 6.0 9.6 15.0 24.0 37.8 64.0 64.0 92.0 92.0 127.0 162.0 3/4 1 2 3 5 7-1/2 10 10 15 20 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 4.8 7.6 11.0 14.0 14.0 21.0 27.0 0.96 1.5 2.4 3.78 6.0 9.6 15.0 24.0 32.0 46.0 64.0 81.0 81.0 116.0 145.0 1/2 3/4 1-1/2 3 5 7-1/2 10 10 15 20 25 0.16 0.25 0.4 0.63 1.0 1.6 2.5 3.9 6.1 9.0 11.0 11.0 17.0 22.0 27.0 0.96 1.5 2.4 3.78 6.0 9.6 15.0 26.0 37.0 51.0 65.0 65.0 93.0 116.0 146.0 4.23 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Technical data MS132 General technical data Type 4 Pollution degree Phase loss sensitive Ambient air temperature Operation MS132 3 Yes Open - compensated without derating Open -25 ... +60 °C -25 ... +70 °C Enclosed (IB132) Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Resistance to vibrations acc. to IEC 60068-2-6 0 ... +40 °C -50 ... +80 °C Continuous 2000 m 25 g / 11 ms 5 g / 3 ... 150 Hz Mounting position Mounting Group mounting Minimum distance to other units same type Position 1-6 (optional for single mounting) DIN-rail (EN 60715) On request 0 mm 150 mm 0 mm > 1.5 mm 75 mm IP20 Minimum distance to electrical conductive board Degree of protection Horizontal Vertical Horizontal, up to 400 V Horizontal, up to 690 V Vertical Enclosure / terminals Main circuit – Connecting characteristics Type Connecting capacity Solid Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw MS132-0.16 … MS132-10 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 ... 4 mm² 0.75 ... 2.5 mm² AWG 16-12 AWG 16-12 9 mm 0.8 ... 1.2 Nm / 10 … 12 Ib.in M3.5 (Pozidriv 2) 4.24 1SXU000023C0202 Rev. A MS132-12 … MS132-16 1 ... 4 mm² 0.75 ... 2.5 mm² AWG 16-12 AWG 16-12 10 mm 1.5 Nm / 14 Ib.in M4 (Pozidriv 2) MS132-20 … MS132-32 2.5 ... 6 mm² 1 ... 6 mm² AWG 12-8 AWG 12-8 10 mm 2.0 Nm / 18 Ib.in M4 (Pozidriv 2) Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Technical data MS116 & MS132 Accessories General technical data Type PS1-x-x-65 Standards IEC/EN 60947-1, UL 508/60947-4-1A, CAN/CSA C22.2 No.14/60947-4-1-07 PS1-x-x-100 S1-M1-25 S1-M2-25 Rated operational voltage Ue 690 V AC Rated voltage UL/CSA 600 V AC S1-M3-25 S1-M3-35 Rated operational current Ie 65 A 100 A 65 A 100 A Rated current UL/CSA 65 A 92 A 65 A 92 A Rated frequency 50/60 Hz Rated impulse withstand voltage Uimp 6 kV Rated insulation voltage Ui 690 V AC Pollution degree 3 Cross-section 5 mm² Ambient air temperature Operation -25...+70 °C Storage -50...+80 °C 4 5 mm² Connecting characteristics Type S1-M1-25 S1-M2-25 S1-M3-25 S1-M3-35 Connecting capacity Solid 1x 6mm2…25 mm2 10...35 mm² Flexible 1x 6mm2…16mm2 10...35 mm² Stranded acc. to UL/CSA 1x AWG 10-4 AWG 8-2 Flexible acc. to UL/CSA 1x AWG 10-4 AWG 8-2 Tightening torques 2.5 Nm / 22 lb.in 4.5 Nm / 40 lb.in Connection screw Pozidriv 2 / M3.5 Hexgon SW4 General technical data Type UA1 Standards IEC/EN 60947-1, UL 508/60947-4-1A, CAN/CSA C22.2 No.14/60947-4-1-07 AA1 Pick-up value % of Uc ≥ 85 ≥ 70 Drop-out value % of Uc 35…70 - VA 9 VA 3 Operation -20…+55 °C Storage -50…+80 °C Power consumption Pick-up Holding Ambient air temperature Connecting characteristics Type UA1 AA1 Connecting capacity Solid Flexible 1x 0.5...1.5 mm² 2x 0.5...1.5 mm² 1x 0.5...1.5 mm² 2x 0.5...1.5 mm² Stranded acc. to UL/CSA 1 or 2 x AWG 18-14 Flexible acc. to UL/CSA 1 or 2 x AWG 18-14 Stripping length 8 mm Tightening torques 0.8...1.2 Nm / 7...10.3 Ib.in Connection screw Pozidriv 2 / M3 4.25 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Technical data MS116 & MS132 Accessories Contact utilization characteristics per IEC Type 4 HKF1-xx HK1-xx Standards IEC/EN 60947-5-1 Rated operational voltage Ue 250 V AC/ 690 V AC/ 250 V DC 600 V DC Conventional free-air thermal current Ith 5A 6A Rated frequency 50/60 Hz Rated impulse withstand voltage Uimp 6 kVA Rated insulation voltage Ui 230 V Pollution degree 3 Ambient air temperature Operation HK1-20L SK1-xx CK1-xx 2 leading N.O. 1 N.C. + 1 N.O. or 2 N.O. or 2 N.C. HK1-20L SK1-xx CK1-xx SK1-xx CK1-xx 690 V -20…+55 °C Storage -50…+80 °C Resistance to shock acc. to IEC 60068-2-27 25 g / 11 ms Resistance to vibrations acc. to IEC 60068-2-6 2 g / 5…150 Hz Number of poles 1 N.C. + 1 N.O. or 2 N.O. or 2 N.C. Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 24 V, 50/60 Hz 3 6 120 V, 50/60 Hz 3 6 230 V, 50/60 Hz 1.5 4 400 V, 50/60 Hz - 3 690 V, 50/60 Hz - 1 Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 1.0 2 125 V 0.27 0.55 250 V 0.10 0.27 600 V - 0.15 Minimum switching capacity 17 V / 5 mA Short-circuit protective device 10 A Type gG Duty time 100 % Mounting Front of MMS Mounting positions 1-6 Mechanical durability 100000 cycles Electrical durability 100000 cycles Right side of MMS Contact utilization characteristics per UL/CSA Type HKF1-xx Standards HK1-xx UL 508/60947-4-1A, CAN/CSA C22.2 No.14/60947-4-1-07 Rated voltage UL/CSA 240 V AC/ 250 V DC 600 V AC/ 600 V DC Pilot duty B300, Q300 B600, Q600 AC thermal rated current 5 AC maximum volt-ampere making 3600 AC maximum volt-ampere breaking 360 DC thermal rated current 2.5 DC maximum volt-ampere make/break 69 Connecting characteristics Type HKF1-xx HK1-xx HK1-20L Connecting capacity Solid 1 or 2 x 1...1.5 mm² Flexible 1 or 2 x 0.75...1.5 mm² Flexible with non-insulated ferrule 1 or 2 x 0.75...1.5 mm² Flexible with insulated ferrule 1 or 2 x 0.75...1.5 mm² Stranded acc. to UL/CSA 1 or 2 x AWG 16-14 Flexible acc. to UL/CSA 1 or 2 x AWG 16-14 Stripping length 8 mm Tightening torques 0.8...1.2 Nm / 7...10.3 Ib.in Connection screw Pozidriv 2 / M3 4.26 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Technical data - IEC/EN MS45x & MS49x Main circuit – Utilization characteristics according to IEC/EN Type MS45x, MS49x Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Rated impulse withstand voltage Uimp Rated insulation voltage Ui Rated operational current Ie Rated instantaneous short-circuit current setting Ii Rated service short-circuit breaking capacity Ics Rated ultimate short-circuit breaking capacity Icu IEC/EN 60947–2, IEC/EN 60947-4-1, IEC/EN 60947-1 690 V AC / 450 V DC 50/60 Hz 10, 20 3 100 % 6 kV 690 V AC See ordering details See ordering details See table "Short-circuit breaking capacity and back-up fuses" See table "Short-circuit breaking capacity and back-up fuses" 4 Short-circuit breaking capacity and back-up fuses lCS Rated service short-circuit breaking capacity lCU Rated ultimate short-circuit breaking capacity ICC Prospective short-circuit current at installation location Note: Maximum rated current of the back-up fuses if ICC > ICS Type 240 V AC ICS kA 400 V AC ICU kA gG, aM A ICS kA 440 V AC ICU kA gG, aM A ICS kA 500 V AC ICU kA gG, aM A ICS kA 690 V AC ICU kA gG, aM A ICS kA ICU kA gG, aM A 10 10 10 100 100 100 2 2 2 4 4 4 63 63 80 12 12 12 8 8 8 125 125 160 160 160 160 3 3 3 3 3 3 6 6 6 5 5 5 63 80 80 100 125 125 Short-circuit protection MS45x MS45x-40 MS45x-45 MS45x-50 MS45x: 25 50 160 15 50 125 5 25 50 160 15 50 125 5 25 50 160 15 50 125 5 No need for back-up fuse in networks with a prospective current of up to 50 kA at 400 V. With an appropriate 160 A type gG fuse the device can be used in a network with a prospective current of up to 100 kA. No back-up fuse required up to ICC = 100 kA Short-circuit protection MS49x 25 50 125 20 50 125 6 MS49x-40 MS49x-50 25 50 125 20 50 125 6 MS49x-63 50 160 20 50 160 6 No back-up fuse required up to 25 ICC = 100 kA MS49x-75 25 50 160 20 50 160 6 MS49x-90 25 50 160 20 50 160 6 MS49x-100 25 50 160 20 50 160 6 MS49x-40: No need for back-up fuse in networks with a prospective current of up to 50 kA at 400 V. With an appropriate 125 A type gG fuse the device can be used in a network with a prospective current of up to 100 kA. MS49x-100: No need for back-up fuse in networks with a prospective current of up to 50 kA at 400 V. With an appropriate 160 A type gG fuse the device can be used in a network with a prospective current of up to 100 kA. 4.27 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Technical data - UL/CSA MS45x & MS49x Main circuit – Utilization characteristics according to UL/CSA 4 Type MS45x, MS49x Standards UL 508, CSA 22.2 No. 14 Maximum operational voltage 600 V AC Manual motor controller ratings See table “UL 508 – Manual motor controller” Trip rating 125 % FLA Motor ratings Horsepower See table “Motor rating, three phase” Full load amps (FLA) See table “Motor rating, three phase” Locked rotor amps (LRA) See table “Motor rating, three phase” Motor rating, three phase hp Horsepower FLA Full load amps (FLA) LRA Locked rotor amps (LRA) Type 208 V AC hp 220-240 V AC 440-480 V AC 550-600 V AC FLA LRA hp FLA LRA hp FLA LRA hp FLA LRA Types MS450 / MS451 MS451-16 5 16.7 102.0 5 15.2 92.0 10 14.0 81.0 15 17.0 93.0 MS451-20 5 16.7 102.0 7.5 22.0 92.0 15 21.0 116.0 20 22.0 116.0 MS451-25 7.5 24.2 140.0 10 28.0 127.0 20 27.0 145.0 25 27.0 146.0 MS451-32 10 30.8 179.0 10 28.0 162.0 25 34.0 183.0 30 32.0 174.0 MS45x-40 15 46.2 257.0 15 42.0 232.0 30 40.0 218.0 40 41.0 232.0 MS45x-45 15 46.2 257.0 15 42.0 232.0 30 40.0 218.0 40 41.0 232.0 MS45x-50 15 46.2 257.0 20 54.0 232.0 40 52.0 290.0 50 52.0 290.0 Types MS495 / MS496 MS49x-40 15 46.2 257.0 15 42.0 232.0 30 40.0 218.0 40 41.0 232.0 MS49x-50 15 46.2 257.0 20 54.0 232.0 40 52.0 290.0 50 52.0 290.0 MS49x-63 20 59.4 321.0 25 68.0 290.0 50 65.0 363.0 60 62.0 348.0 MS49x-75 25 74.8 404.0 25 68.0 365.0 60 77.0 435.0 75 77.0 434.0 MS49x-90 30 88.0 481.0 30 80.0 435.0 75 96.0 543.0 100 99.0 580.0 MS49x-100 40 114.0 641.0 40 104.0 580.0 75 96.0 543.0 100 99.0 580.0 4.28 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Technical data MS45x & MS49x General technical data Type MS45x Pollution degree Phase loss sensitive Ambient air temperature Operation 3 Yes Open - compensated without derating Open MS49x 4 -20 ... +60 °C -20 ... +70 °C Enclosed Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Resistance to vibrations acc. to IEC 60068-2-6 -20 ... +35 °C -50 ... +80 °C Continuous 2000 m 25 g / 11 ms 2 g / 5-150 Hz Mounting position Mounting Minimum distance to other units Horizontal same type Vertical - up to 240 V Vertical - up to 440 V Vertical - up to 500 V Vertical - up to 690 V Vertical Horizontal Minimum distance to electrical conductive board Horizontal - up to 500 V Horizontal - up to 690 V Vertical - up to 240 V Vertical - up to 440 V Vertical - up to 500 V Vertical - up to 690 V Vertical Degree of protection Enclosure / terminals Position 1-6 (optional for single mounting) DIN-rail 35 mm (EN 60715) DIN-rail 15 mm / 75 mm (EN 60715) 0 mm 0 mm 50 mm 70 mm 110 mm 150 mm 50 mm 10 mm 10 mm 30 mm 50 mm 70 mm 110 mm 150 mm 50 mm IP20 - Main circuit – Connecting characteristics Type MS45x MS49x 0.75 ... 16 mm² 0.75 ... 35 mm² 0.75 ... 25 mm² AWG 18-2 AWG 18-2 AWG 18-2 AWG 18-2 13 mm 3 - 4.5 Nm / 27 … 40 Ib.in Pozidriv 2 2.5 ... 16 mm² 10 ... 70 mm² 10 ... 50 mm² AWG 10-2/0 AWG 10-1/0 AWG 10-2/0 AWG 10-1/0 17 mm 4 - 6 Nm / 35 - 53 Ib.in Hexagon 4 Connecting capacity Solid Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw 1 or 2 x 1x 2x 1x 2x 1x 2x 4.29 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Technical data MS45x & MS49x Accessories General technical data 4 Type PS4-xxx Standards IEC/EN 60947-1 Rated operational voltage Ue 690 V AC Rated operational current Ie 108 A Rated frequency 50/60 Hz Rated impulse withstand voltage Uimp 6 kV Rated insulation voltage Ui 690 V AC Pollution degree 3 Cross-section 10 mm2 Ambient air temperature Operation -25... +70°C Storage -50... +80°C S4-M1 25 mm2 Main circuit – Connection characteristics Type S4-M1 Connecting capacity Solid 1x 2.5... 50 mm2 1x 4... 16 mm2 Stranded acc. to UL/CSA 1x AWG 14-4 Flexible acc. to UL/CSA 1x AWG 14-4 Flexible Tightening torques 4 Nm Connection screw Pozidriv 2 General technical data Type UA4 Standards IEC/EN 60947-1, UL 508/60947-4-1A, CAN/CSA C22.2 No.14/60947-4-1-07 AA4 Pick-up value % of Uc ≥ 85 ≥ 70 Drop-out value % of Uc 35…70 - Power Pick-up VA 20.2 Consult factory consumption Holding VA 7.2 Consult factory Connection characteristics Type UA4 AA4 Connecting capacity Solid 1x 0.5... 2.5 mm² 2x 0.5...1.5 mm² or 0.75...2.5 mm 1x 0.5...2.5 mm² 2x 0.5...1.5 mm² or 0.75...2.5 mm Stranded acc. to UL/CSA 1 or 2 x AWG 18-14 Flexible acc. to UL/CSA 1 or 2 x AWG 18-14 Flexible Stripping length 10 mm Tightening torques 0.8...1.2 Nm / 7...10.3 Ib.in Connection screw Pozidriv 2 / M3 4.30 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Technical data MS45x & MS49x Accessories General technical data Type HK4-11 Standards IEC/EN 60947-1, IEC/EN 60947-5-1, UL 508, CSA22.2 No. 14 HK4-W HKS4 SK4 Rated operational voltage Ue 230 V AC/220 V DC 690 V AC / 220 V DC 690 V AC 690 V AC Conventional free-air thermal current Ith 2.5 A 5A 10 A 10 A Rated frequency DC, 50/60 Hz Rated impulse withstand voltage Uimp 6 kV 300 V 690 V 690V Rated insulation voltage Ui 300 V Pollution degree 3 Ambient air temperature Operation -20 ... +70°C Storage -50 ... +80°C Resistance to shock acc. to IEC 60068-2-27 25 g/11 ms Resistance to vibrations acc. to IEC 60068-2-6 2 g / 5 ... 150 Hz Number of poles 1 N.C. + 1 N.O. Changeover 1 N.C. + 1 N.O. / 2 N.O. / 2 N.C. 2 N.C. + 2 N.O. 24 V , 50/60 Hz 2A 4A 6A 6A 230 V, 50/60 Hz 0.5 A 3A 4A 4A 400 V, 50/60 Hz – 1.5 A 3A 3A 690 V, 50/60 Hz – 0.5 A 1A 1A 24 V 1A 1A 2A 2A 48 V 0.3 A – – – 60 V 0.15 A – – – 110 V – 0.22 A 0.5 A 0.5 A 230 V – 0.1 A 0.25 A 0.25 A Front of MMS Left side of MMS Left side of MMS HK4-W HKS4 SK4 4 Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category Minimum switching capacity 17 V / 1 mA Short-circuit protective device 10 A Type gG Duty time 100% Mounting Front of MMS Mounting positions 1-6 Mechanical durability 100,000 cycles Electrical durability 100,000 cycles Main circuit – Connecting characteristics Type HK4-11 Connecting capacity Solid 1x 0.5... 2.5 mm2 2x 0.5... 1.5 mm2 or 0.75... 2.5 mm 1x 0.5... 2.5 mm2 2x 0.5... 1.5 mm2 or 0.75... 2.5 mm Stranded acc. to UL/CSA 1 or 2x AWG 18-14 Flexible acc. to UL/CSA 1 or 2x AWG 18-14 Flexible Stripping length 10 mm Tightening torques 0.8... 1.2 Nm / 7... 10.3 lb.in. Connection screw Pozidriv 2 4.31 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Approximate dimensions MS116-0.16... MS116-16, MS132-0.16…MS132-10 MS116-0.16…MS116-16 or MS132-0.16…MS132-10 + UA1, AA1, SK1, HK1, CK1, HKF1-11 80,1 / 3,15" 1,5 / 0,06" 70 / 2,76" 5,5 / 0,22" 43,5 / 1,71" 81 3.19" 4 86.5 3.41" 9 0.35" 18 0.71" 14 / 0,55" 57.8 2.28" 90 3.54" 45 / 1,77" 57,8 / 2,3" 35 / 1,38" 75 / 2,95" 27,5 / 1,1" 1,7 / 0,07" 90 / 3,54" 9 0.35" 14 / 0,55" 45 / 1,77" MS116-20... MS116-32, MS132-12... MS132-32 MS116-20... MS116-32 or MS132-12... MS132-32 + UA1, AA1, SK1, HK1, CK1, HKF1-11 79,9 / 3,15" 69,8 / 2,75" 5,5 / 0,22" 1,5 / 0,06" 43,3 / 1,7" 81 3.19" 18 0.71" 86.5 3.41" 9 0.35" 14 / 0,55" 57.8 2.28" 97.8 3.85" 45 / 1,77" 57,8 / 2,3" 35 / 1,38" 75 / 2,95" 27,5 / 1,1" 1,7 / 0,07" 97,8 / 3,85" 9 0.35" 14 / 0,55" 45 / 1,77" IB132-x DMS132-x 135.7 5.34" 92 3.62" 24 .94" 118 4.65" 119 4.69" 174 6.85" 0 OFF 194 7.64" I ON 0 OFF 183 7.2" 121 4.76" I ON 116.15 4.57" 4.32 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage M MS an Se pr ual ries ot m ec ot to or rs Approximate dimensions MS450-40…MS450-50, MS451-16…MS451-50 17 0.67" 10 0.39" 20 MS495-40…MS495-100, MS496-40…MS496-100 12 0.79" 23 0.47" 8 0.91" 0.31" 30 1.18" 55 2.17" 8 0.32" 109 4.29" 127 5.0" 132 5.2" 144 5.67" 45 116 150 30 1.18" 70 2.56" 7 5 0.20" 0.28" 132 5.20" 153 6.02" 169 6.65" 4.33 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1.77" 4.57" 5.91" 6.50" 6.10" 85 130 140 5 0.20" 165 155 1.77" 3.35" 5.12" 5.51" 45 125 4.92" 4 Revised March 2014 1SXU000023C0202 Rev. A s rie or Se mot MS ual tors n ec Ma rot p Notes 4 4.34 1SXU000023C0202 Rev. A Low Voltage Products & Systems Revised March 2014 ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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