Carlon 2005 Master Catalog Brochure

2014-07-29

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Section

Carlon
StructuredCable
Management Systems
®

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103

Structured Cable Management Systems

5.

1.
3.
4.
6.
2.

5.

104

Cable management
systems that make
installation faster
and better.

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Structured Cable Management Systems
1.

Dual Voltage Box/Bracket

Why waste time mounting, then
trying to line up separate high
voltage and low voltage boxes,
and still end up with something
not quite right? Our Dual Voltage
Box/Bracket lets you do it all in
one fast, easy step with perfect
alignment every time.

Here’s a smart alternative where you would
normally use separate high and low voltage
boxes. Designed to fit a standard two-gang
faceplate, this component combines an
electrical box and low voltage bracket into
a single unit for fast, easy installation.
No alignment tools are required, and easy nail-on mounting provides
precise placement and a professional finished appearance. Resi-Rings
accept 3/4" Resi-Gard only . . . . . . . . . . . . . . . . . . . . . . . . . . SC200DV

Low Voltage Add-On
Bracket

2.

This low voltage bracket provides a low
voltage outlet next to a previously
installed high voltage outlet. Great for
both new construction and rework, it
attaches easily to most electrical boxes,
and is designed to fit a standard twogang faceplate. Resi-Rings accept 3/4"
Resi-Gard only . . . . . . . . . . . . .SC100SC

3.

1.

3.

Low Voltage Adjustable Brackets

Our Low Voltage Adjustable Brackets are the
perfect solution for tile, paneling, or stucco. A
bracket allows for quick, easy stud mounting,
and a turn of the screw adjusts to any wall
thickness. It’s great for retrofit/ installation
upgrades. Replace the single-gang bracket with a two-gang bracket, or
switch services to a high-voltage Adjust-A-Box™ . . . SC100ADJC (shown)
SC200ADJC

Low Voltage Brackets

4.

Here’s the fast installation choice where
only low voltage is required. Designed to
fit a standard one- or two-gang faceplate,
these low voltage brackets feature an easy
nail-on mounting or screw-in bracket, while
a hard shell provides increased durability
and no racking. SC100A – Accepts 3/4", 1", and 1-1/4" Resi-Gard
SC200A (shown) – Accepts 3/4" Resi-Gard only

5.

2.

Attaching the Add-On
Bracket is a “snap.” You
just remove the back of the
double-sided tape (1),
clip the bracket in place (2),
and press on the bracket to
secure it against the box
(3). Allows for the
installation of most decora
style yoke plates

1.

2.

3.

Our Low Voltage Adjustable
Brackets simplify installation with
tile, paneling, or stucco to save you
time and effort. Just use the
quick-mount bracket to clip it to
the stud (1), add a screw for extra
support if you want it (2), then use
the adjustment screw to accommodate wall thickness (3). Also
available in a two-gang version.

Our Low Voltage Brackets are openbacked to easily accommodate the bend
radiuses required for low voltage cabling
and deep devices such as volume
controls, while molded-in ports make it
easy to connect flexible raceway for
future-proofing. Or you can use them to
tie off cable to the bracket. They can
also be attached to wood or steel studs.

Resi-Gard® Flexible Raceway
And Fittings

Available in 5 sizes from 3/4" to 2", with
factory installed pull tape in sizes 1" to 2",
our Resi-Gard Flexible Raceway provides a
main chase from the main distribution panel
to a secondary hub in the attic or basement. Ideal for easy access to add
cable or service upgrades, or leave empty for future expansion
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See page 100 for part numbers

Low Voltage Divider Plate
For applications where a combined
high and low voltage closed back box
is needed, such as placement in a firerated wall, we offer our Carlon
SuperBlue™ two-, three-, and four-gang
wiring boxes with a slip-in-place divider
to give you the split box you need for
the low voltage outlet . . . . . . . . SCDIV

6.

Our complete line of quick-connect couplings, adapters, cable clips, conduit clamps, and solvent cement make for quick, easy
professional installation of Resi-Gard Flexible Raceway.

What could be easier than converting
one of our Carlon SuperBlue boxes for
both high and low voltage use? Just
slip the divider into place, and you’re
ready to go. Great for situations
requiring a dual voltage fire-rated box.

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105

SCMS – Resi-Gard and Fittings
Resi-Gard Flexible Raceway
®

Ideal for providing a main chase from the main distribution
panel to a secondary hub in the attic or basement, Resi-Gard
nonmetallic flexible raceway is available in 3/4" to 2"
diameter sizes with factory installed pull tape in sizes 1" to
2". The raceway is hand bendable, lightweight and easily
cut to length to reduce scrap. Bright orange color clearly
signifies a low voltage installation.

Standard Length Reels*

Standard Length Coils
Size

E151168
FT-1

Pull
Tape

Part
No.

Coil
Length

Prod. Wt.
(lbs.) Coil

Size

Pull
Tape

Part
No.

Reel
Length

Prod. Wt.
(lbs.) Reel

3/4"

Empty*

SCE4X1-100

100

11.5

3/4"

Empty

SCE4X1-1000

1000

115.0

1"

900 lbs.

SCF4X1C-100

100

17.9

1"

900 lbs.

SCF4X1C-1500

1500

268.5

11/4"

900 lbs.

SCG4X1C-100

100

21.5

2"

900 lbs.

SCJ4X1C-500

500

133.5

11/2"

900 lbs.

SCH4X1C-50

50

11.2

2"

900 lbs.

SCJ4X1C-50

50

13.4

* Made to order

*If installing own tape, a lubricated polyester is recommended.

Resi-Gard Fittings
®

A complete line of Carlon one-piece quick connect couplings, threaded adapters, and snap-in
terminator adapters are available for quick, easy professional installation of Resi-Gard Flexible
Raceway.

LR92248
E86720

E32447

Size

SCA240E

3/4"

SCA240F

1"

Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)
25
20

.783
.972

Quick Connect Threaded Adapter
Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)

Part No.

Size

SCA243E

3/4"

25

SCA243F

1"

20

LR31146

Male Terminal Adapter*

Quick Connect Coupling
Part No.

Except where
noted by

Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)

Part No.

Size

SCE943G

11/4"

50

3

SCE943H

11/2"

25

2.5

SCE943J

2"

50

6.8

Standard Couplings*
Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)

Part No.

Size

.633

SCE940G

11/4"

30

3.5

.778

SCE940H

11/2"

25

3.9

SCE940J

2"

30

5.2

®

* Must be cemented to Resi-Gard Flexible Raceway
using ONLY Resi-Gard Solvent Cement

Quick Connect Snap-In Adapter

106

Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)

Part No.

Size

SCA253E

3/4"

25

.783

SCA253F

1"

20

.918

PVC Lock Nut
Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)

Part No.

Size

LT9LE

3/4"

700

4

LT9LF

1"

600

4

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SCMS – Boxes and Brackets
Structured Cabling Boxes and Brackets
Carlon’s new and innovative family of Structured Cabling Boxes and Brackets for all your installation requirements.

Dual Voltage Box/Bracket*
Features:
• Dual Voltage Capability
• Accepts a two-gang face plate.
• 3/4” Resi-Rings
• Backless Design accommodates
large/deep low voltage devices.
Part No.
SC200DV

Size

Volume

1-Gang 20.5 cu. in.

• Eliminates cutting the backs off
Electrical Boxes.
• Accommodates bend radius requirements for low voltage cabling.
• Provides ample space for installation.
Std. Std. Ctn.
Ctn. Qty. Wt. (lbs.)
16

6.4

E42728

*U.S. Patent D463,376
SC200DV

Low Voltage Add-On Bracket*
Features:
• Dual Voltage Capability accommodates
high and low voltage devices in the
same box.
• Accepts a two-gang face plate.

SC100SC

Part No.

Size

SC100SC

1-Gang

• Attaches to virtually any nonmetallic
electrical box as long as there’s a side
for the tape to stick to.
• 3/4" Resi-Rings
• Allows for the installation of most
decora style yoke plates

Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)
24

2.3
E216492

*U.S. Patent D459,312
U.S. Patent 6,710,245

Low Voltage Adjustable Brackets*
Features:
• Accommodates varying finished wall thicknesses –
ideal for wood paneling, tile or stucco walls.
• With the turn of a screw, adjust to any wall thickness.
• Steel Mounting Bracket provides a secure mount.
• Backless Design accommodates large/deep low
voltage devices.
• Eliminates cutting the backs off Electrical Boxes.
Part No.
SC100ADJC

Size

• Accommodates bend radius requirements
for low voltage cabling.
• Provides ample space for installation.
• Removable Bracket and Interchangeable
Mounting Bracket – upgrade from a one-gang
to a two-gang anytime.

Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)

SC100ADJC

1-Gang

24

7.5

SC200ADJC

2-Gang

20

6.9

E216492

*U.S. Patent 5,289,934

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107

SCMS – Boxes and Brackets
Low Voltage Brackets*
Features:
• Backless Design accommodates large/deep low
voltage devices.
• Eliminates cutting the backs off Electrical Boxes.
• Accommodates bend radius requirements for
low voltage cabling.

• Provides ample space for installation.
• Breakaway Drywall Support Flange provides
easy alignment for 1/2" drywall.
• Mount Flange for steel stud application
• Screw mount option

One-Gang Low Voltage Bracket:
• Resi-Rings with Concentric Knockouts
• Accepts 3/4", 1", and 1-1/4" Resi-Gard.
• Horizontal Mounting Bracket

SC100A

Part No.

Size

• Bracket can be mounted horizontally on wood
or steel studs.
• Breakaway Vertical Mounting Flange
• Breakaway feature allows the use of the Low
Voltage Add-On Bracket.

Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)

SC100A

1-Gang

24

5.3

SC200A

2-Gang

24

7.7

E216492

(3/4" Resi-Rings)
*U.S. Patent D457,140
D462,664
* D Lamson & Sessions

U.S. Patent No. 6,812,405

SC200A

Old Work Brackets
Features:
• Rectangular Flange for faster/easier installation.
• Chamfered Corners – Prevents Racking.
• Shallow Bracket – Less material, easier to work with.
• Marking hole for wall opening.

Size

SC100RR

1-Gang

12

1.4

SC200RR

2-Gang

6

.9

(4" sq. 1/2" Raised Cover)
SCDIV

Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)
50

2.2

Part No.

Size

SCA410

1-Gang

Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)
20

SuperBlue™ boxes

For use with Carlon
only (Refer to pages 79-81)
®

108

E216492

Mud Ring
Part No.

SCDIV

Std.
Std. Ctn.
Ctn. Qty. Wt. (lbs.)

Part No.

Low Voltage
Divider Plate

• Thinner Flange for less protrusion on the wall.
• SINGLE GANG ONLY – Clamps stop at center
point to prevent the bracket from twisting or
bending out of the wall.

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1.54

SCMS – Accessories
Cable Clips
Carlon’s cable clips with pre-installed nails provide fast and easy
installation for either a single cable, 2-3 cables, or 1 bundled cable.
Size

Standard
Bag Quantity

Part No.

Std. Ctn.
Wt. (lbs.)

Std. Ctn.
Qty.

1/4"

SC14CC

1 ea.

(Equals one bag
of 100 Clips

2.23

10 Bags of 100

1/2"

SC12CC

one bag
1 ea. (Equals
of 25 Clips

2.31

10 Bags of 25

SC34CC

one bag
ea. (Equals
of 10 Clips

2.96

20 Bags of 10

3/4"

1

Conduit Clamps
Part No.

3/4"

SCE977EC

1 ea.

1"

SCE977FC

1 ea.

11/4"

SCE977GC

1 ea.

11/2"

SCE977HC

1 ea.

2"

SCE977JC

1 ea.

SC12CC

SC14CC

Carlon’s orange conduit clamps are designed to secure Resi-Gard raceway or bundled cable.

Standard
Bag Quantity

Size

SC34CC

(Equals one bag
of 5 Clamps
(Equals one bag
of 5 Clamps
(Equals one bag
of 5 Clamps
(Equals one bag
of 5 Clamps
(Equals one bag
of 5 Clamps

Std.
Ctn. Qty.

Std. Ctn.
Wt. (lbs.)

20 Bags of 5

1.5

12 Bags of 5

1.3

8 Bags of 5

1.1

6 Bags of 5

1.0

6 Bags of 5

1.5

NOTE: Each clamp requires 2 screws, 2 nuts, and/or 2 bolts

Resi-Gard Solvent Cement
®

Resi-Gard Solvent Cement is ideal for easy, tight installation of all
Resi-Gard flexible nonmetallic raceway and fittings and accessories.
Available in pint sizes with convenient brush top applicator.
Part No.

Std.
Ctn. Qty.

Std. Ctn.
Wt. (lbs.)

VC9963SC

24

28.6

Resi-Gard Cutters
®

Carlon’s Kwikcut Cutter is ideal for fast, smooth field cuts for up to 1" diameter Resi-Gard
nonmetallic flexible raceway. Carlon’s Large PVC Cutter is ideal for cuts up to 2" diameter
nonmetallic rigid and flexible raceway.

Small Cutter

Large Cutter

For fast, smooth field
cuts of 1/2" through 1"
innerduct.

For clean cuts
of conduit 1/2"
through 2".
Part No.

Size

Std.
Ctn. Qty.

Part No.

Size

Std.
Ctn. Qty.

CC120B

8"

10

CC122

171/2"

1

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109

SCMS – Adjustable Floor Brackets
Low Voltage Adjustable Floor Bracket w/ Cover
The Carlon Low Voltage Adjustable Floor Bracket is specifically designed for the low voltage,
structured cabling market…the floor bracket is industry standard orange to identify low
voltage applications, the open design provides the space needed for low voltage bend
radius requirements, and the Leviton QuickPort® Quad 106® Insert provides up to four
low voltage outlet ports. The Carlon Low Voltage Adjustable Floor Bracket is ideal for any
residential or commercial low voltage application.
The floor bracket also features a patented screw design allowing it to be adjusted to most
finished floor heights by simply turning the screw clockwise or counterclockwise and adjusting flush to the floor.
The floor bracket kit comes complete with a nonmetallic (white or ivory) or brass cover, a
Leviton QuickPort Quad 106 Insert, new work and old work metal mounting brackets, and
mounting screws.
Carlon Structured Cable Management Systems…Your Total Systems
Solution!

Features:
• White, Ivory, or Brass Cover
• Orange – Identifies Low Voltage Installations
• Open Design Floor Bracket – Accommodates Low Voltage Bend Radius Requirements
• Patented Adjustable Screw – Bracket Adjusts to Most Finished Floor Depths
• Leviton QuickPort Quad 106 Insert – Install up to 4 Low Voltage Inserts
• Two-Door Design
• C-UL-US Listed

Installation:

Screw in to adjust to height
of flooring or carpet.

Install clip over subfloor.

Beautiful flush fit every time!

Specifications:

110

Part No.

Cover

Std. Ctn. Qty.

Std. Ctn. Wt. (lbs.)

SC100FBWC

Nonmetallic – White

8

5.62

SC100FBVC

Nonmetallic – Ivory

8

5.62

SC100FBBC

Brass

8

13.78

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