Carlon 2005 Master Catalog Brochure

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Section

www.carlonsales.com 103

Carlon

®

Structured Cable

Management Systems

Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com

Structured Cable Management Systems

Cable management

systems that make

installation faster

and better.

www.carlonsales.com

104

5.

5.

3.

3.

5.

5.

4.

4.

1.

1.

6.

6.

2.

2.

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www.carlonsales.com 105

Structured Cable Management Systems

Dual Voltage Box/Bracket

Here’s a smart alternative where you would

normally use separate high and low voltage

boxes. Designed to fit a standard two-gang

faceplate, this component combines an

electrical box and low voltage bracket into

asingle unit for fast, easy installation.

No alignment tools are required, and easy nail-on mounting provides

precise placement and a professional finished appearance. Resi-Rings

accept

3

/

4

"Resi-Gard only . . . . . . . . . . . . . . . . . . . . . . . . . . SC200DV

Low Voltage Adjustable Brackets

Our Low Voltage Adjustable Brackets are the

perfect solution for tile,paneling, or stucco. A

bracket allows for quick, easy stud mounting,

and a turn of the screw adjusts to any wall

thickness. It’s great for retrofit/ installation

upgrades. Replace the single-gang bracket with a two-gang bracket, or

switch services to a high-voltage Adjust-A-Box

™

...SC100ADJC (shown)

SC200ADJC

Resi-Gard

®

Flexible Raceway

And Fittings

Available in 5 sizes from

3

/

4

"to 2", with

factory installed pull tape in sizes 1" to 2",

our Resi-Gard Flexible Raceway provides a

main chase from the main distribution panel

to a secondary hub in the attic or basement. Ideal for easy access to add

cable or service upgrades, or leave empty for future expansion

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See page 100 for part numbers

Low Voltage Add-On

Bracket

This low voltage bracket provides a low

voltage outlet next to a previously

installed high voltage outlet. Great for

both new construction and rework, it

attaches easily to most electrical boxes,

and is designed to fit a standard two-

gang faceplate. Resi-Rings accept

3

/

4

"

Resi-Gard only . . . . . . . . . . . . .SC100SC

Low Voltage Brackets

Here’sthe fast installation choice where

only low voltage is required. Designed to

fit a standard one- or two-gang faceplate,

these low voltage brackets feature an easy

nail-on mounting or screw-in bracket, while

ahard shell provides increased durability

and no racking. SC100A – Accepts 3/4", 1", and 1-1/4" Resi-Gard

SC200A (shown) – Accepts 3/4" Resi-Gard only

Low Voltage Divider Plate

For applications where a combined

high and low voltage closed back box

is needed, such as placement in a fire-

rated wall, we offer our Carlon

SuperBlue™ two-, three-, and four-gang

wiring boxes with a slip-in-place divider

to give you the split box you need for

the low voltage outlet . . . . . . . . SCDIV

Why waste time mounting, then

trying to line up separate high

voltage and low voltage boxes,

and still end up with something

not quite right? Our Dual Voltage

Box/Bracket lets you do it all in

one fast, easy step with perfect

alignment every time.

Attaching the Add-On

Bracket is a “snap.” You

just remove the back of the

double-sided tape (1),

clip the bracket in place (2),

and press on the bracket to

secure it against the box

(3). Allows for the

installation of most decora

style yoke plates

Our Low Voltage Brackets are open-

backed to easily accommodate the bend

radiuses required for low voltage cabling

and deep devices such as volume

controls, while molded-in ports make it

easy to connect flexible raceway for

future-proofing. Or you can use them to

tie off cable to the bracket. They can

also be attached to wood or steel studs.

What could be easier than converting

one of our Carlon SuperBlue boxes for

both high and low voltage use? Just

slip the divider into place, and you’re

ready to go. Great for situations

requiring a dual voltage fire-rated box.

Our Low Voltage Adjustable

Brackets simplify installation with

tile, paneling, or stucco to save you

time and effort. Just use the

quick-mount bracket to clip it to

the stud (1), add a screw for extra

support if you want it (2), then use

the adjustment screw to accommo-

date wall thickness (3). Also

available in a two-gang version.

1. 2. 3.

Our complete line of quick-connect couplings, adapters, cable clips, conduit clamps, and solvent cement make for quick, easy

professional installation of Resi-Gard Flexible Raceway.

1. 2. 3.

1.

1.

2.

2.

3.

3.

4.

4.

5.

5.

6.

6.

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106

SCMS – Resi-Gard and Fittings

Acomplete line of Carlon one-piece quick connect couplings, threaded adapters, and snap-in

terminator adapters are available for quick, easy professional installation of Resi-Gard Flexible

Raceway.

Ideal for providing a main chase from the main distribution

panel to a secondary hub in the attic or basement, Resi-Gard

nonmetallic flexible raceway is available in 3/4"to 2"

diameter sizes with factory installed pull tape in sizes 1" to

2". The raceway is hand bendable, lightweight and easily

cut to length to reduce scrap. Bright orange color clearly

signifies a low voltage installation.

Resi-Gard

®

Fittings

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SCA240E 3/4" 25 .783

SCA240F 1" 20 .972

Quick Connect Coupling

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SCA243E 3/4" 25 .633

SCA243F 1" 20 .778

Quick Connect Threaded Adapter

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SCA253E 3/4" 25 .783

SCA253F 1" 20 .918

Quick Connect Snap-In Adapter

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SCE943G 11/4"50 3

SCE943H 11/2" 25 2.5

SCE943J 2" 50 6.8

Male Terminal Adapter

*

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SCE940G 11/4" 30 3.5

SCE940H 11/2" 25 3.9

SCE940J 2" 30 5.2

Standard Couplings

*

Standard Length Coils

Resi-Gard

®

Flexible Raceway

Pull Part Coil Prod. Wt.

Size Tape No. Length (lbs.) Coil

3/4" Empty* SCE4X1-100 100 11.5

1" 900 lbs. SCF4X1C-100 100 17.9

11/4"900 lbs. SCG4X1C-100 100 21.5

11/2"900 lbs. SCH4X1C-50 50 11.2

2" 900 lbs. SCJ4X1C-50 50 13.4

*Must be cemented to Resi-Gard®Flexible Raceway

using ONLYResi-Gard Solvent Cement

E86720 E32447

E151168

FT-1

Standard Length Reels

*

Pull Part Reel Prod. Wt.

Size Tape No. Length (lbs.) Reel

3/4" Empty SCE4X1-1000 1000 115.0

1" 900 lbs. SCF4X1C-1500 1500 268.5

2" 900 lbs. SCJ4X1C-500 500 133.5

LR92248

*Made to order

Except where

noted by LR31146

*If installing own tape, a lubricated polyester is recommended.

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

LT9LE 3/4" 700 4

LT9LF 1" 600 4

PVC Lock Nut

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www.carlonsales.com 107

SCMS – Boxes and Brackets

Structured Cabling Boxes and Brackets

Carlon’s new and innovative family of Structured Cabling Boxes and Brackets for all your installation requirements.

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SC100ADJC 1-Gang 24 7.5

SC200ADJC 2-Gang 20 6.9

Std. Std. Ctn.

Part No. Size Volume Ctn. Qty. Wt. (lbs.)

SC200DV 1-Gang 20.5 cu. in. 16 6.4

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SC100SC 1-Gang 24 2.3

SC200DV

SC100ADJC

SC100SC

E42728

E216492

E216492

*U.S. Patent D463,376

*U.S. Patent D459,312

U.S. Patent 6,710,245

*U.S. Patent 5,289,934

Dual Voltage Box/Bracket*

•Dual Voltage Capability

•Accepts a two-gang face plate.

•3/4” Resi-Rings

•Backless Design accommodates

large/deep low voltage devices.

• Eliminates cutting the backs off

Electrical Boxes.

• Accommodates bend radius require-

ments for low voltage cabling.

• Provides ample space for installation.

Features:

LowVoltage Add-On Bracket*

•Dual Voltage Capability accommodates

high and low voltage devices in the

same box.

• Accepts a two-gang face plate.

• Attaches to virtually any nonmetallic

electrical box as long as there’s a side

for the tape to stick to.

•3/4" Resi-Rings

• Allows for the installation of most

decora style yoke plates

Features:

LowVoltage Adjustable Brackets*

•Accommodates varying finished wall thicknesses –

ideal for wood paneling, tile or stucco walls.

• With the turn of a screw, adjust to any wall thickness.

• Steel Mounting Bracket provides a secure mount.

• Backless Design accommodates large/deep low

voltage devices.

• Eliminates cutting the backs off Electrical Boxes.

• Accommodates bend radius requirements

for low voltage cabling.

• Provides ample space for installation.

• Removable Bracket and Interchangeable

Mounting Bracket – upgrade from a one-gang

to a two-gang anytime.

Features:

Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SC100A 1-Gang 24 5.3

SC200A 2-Gang 24 7.7

(3/4" Resi-Rings)

*U.S. Patent D457,140

D462,664

*Lamson & Sessions

D

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108

SCMS – Boxes and Brackets

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SC100RR 1-Gang 12 1.4

SC200RR 2-Gang 6 .9

Std. Std. Ctn.

Part No. Size Ctn. Qty. Wt. (lbs.)

SCA410 1-Gang 20 1.54

Std. Std. Ctn.

Part No. Ctn. Qty. Wt. (lbs.)

SCDIV 50 2.2

SC100A

SCDIV

E216492

E216492

For use with Carlon®SuperBlue™boxes

only (Refer to pages 79-81)

Low Voltage Brackets*

•Backless Design accommodates large/deep low

voltage devices.

• Eliminates cutting the backs off Electrical Boxes.

• Accommodates bend radius requirements for

low voltage cabling.

• Provides ample space for installation.

• Breakaway Drywall Support Flange provides

easy alignment for 1/2" drywall.

• Mount Flange for steel stud application

• Screw mount option

• Resi-Rings with Concentric Knockouts

• Accepts 3/4", 1", and 1-1/4" Resi-Gard.

• Horizontal Mounting Bracket

• Bracket can be mounted horizontally on wood

or steel studs.

• Breakaway Vertical Mounting Flange

• Breakaway feature allows the use of the Low

Voltage Add-On Bracket.

Features:

One-Gang Low Voltage Bracket:

LowVoltage

Divider Plate Mud Ring

(4" sq. 1/2"Raised Cover)

Old WorkBrackets

•Rectangular Flange for faster/easier installation.

• Chamfered Corners – Prevents Racking.

•Shallow Bracket – Less material, easier to work with.

• Marking hole for wall opening.

• Thinner Flange for less protrusion on the wall.

• SINGLE GANG ONLY – Clamps stop at center

point to prevent the bracket from twisting or

bending out of the wall.

Features:

SC200A

U.S. Patent No. 6,812,405

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www.carlonsales.com 109

SCMS – Accessories

Resi-Gard

®

Solvent Cement

Std. Std. Ctn.

Part No. Ctn. Qty. Wt. (lbs.)

VC9963SC 24 28.6

Resi-Gard

®

Cutters

Std.

Part No. Size Ctn. Qty.

CC120B 8" 10

Std.

Part No. Size Ctn. Qty.

CC122 171/2"1

Cable Clips

Standard Std. Ctn. Std. Ctn.

Size Part No. Bag Quantity Wt. (lbs.) Qty.

1/4" SC14CC 1 ea. 2.23 10 Bags of 100

1/2" SC12CC 1 ea. 2.31 10 Bags of 25

3/4" SC34CC 1 ea. 2.96 20 Bags of 10

Conduit Clamps

Standard Std. Std. Ctn.

Size Part No. Bag Quantity Ctn. Qty. Wt. (lbs.)

3/4" SCE977EC 1 ea. 20 Bags of 5 1.5

1" SCE977FC 1 ea. 12 Bags of 5 1.3

11/4" SCE977GC 1 ea. 8 Bags of 5 1.1

11/2" SCE977HC 1 ea. 6 Bags of 5 1.0

2" SCE977JC 1 ea. 6 Bags of 5 1.5

For clean cuts

of conduit 1/2"

through 2".

For fast, smooth field

cuts of 1/2" through 1"

innerduct.

Small Cutter Large Cutter

(Equals one bag

of 100 Clips

(Equals one bag

of 25 Clips

(Equals one bag

of 10 Clips

(Equals one bag

of 5 Clamps

(Equals one bag

of 5 Clamps

(Equals one bag

of 5 Clamps

(Equals one bag

of 5 Clamps

(Equals one bag

of 5 Clamps

NOTE: Each clamp requires 2 screws, 2 nuts, and/or 2 bolts

SC34CC SC12CC SC14CC

Carlon’s cable clips with pre-installed nails provide fast and easy

installation for either a single cable, 2-3 cables, or 1 bundled cable.

Carlon’s orange conduit clamps are designed to secure Resi-Gard raceway or bundled cable.

Resi-Gard Solvent Cement is ideal for easy, tight installation of all

Resi-Gard flexible nonmetallic raceway and fittings and accessories.

Available in pint sizes with convenient brush top applicator.

Carlon’s Kwikcut Cutter is ideal for fast, smooth field cuts for up to 1" diameter Resi-Gard

nonmetallic flexible raceway. Carlon’s Large PVC Cutter is ideal for cuts up to 2" diameter

nonmetallic rigid and flexible raceway.

Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com

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110

SCMS – Adjustable Floor Brackets

The Carlon Low Voltage Adjustable Floor Bracket is specifically designed for the low voltage,

structured cabling market…

the floor bracket is industry standard orange to identify low

voltage applications, the open design provides the space needed for low voltage bend

radius requirements, and the Leviton QuickPort®Quad 106®Insert provides up to four

low voltage outlet ports.

The Carlon Low Voltage Adjustable Floor Bracket is ideal for any

residential or commercial low voltage application.

The floor bracket also features a patented screw design allowing it to be adjusted to most

finished floor heights by simply turning the screw clockwise or counterclockwise and adjust-

ing flush to the floor.

The floor bracket kit comes complete with a nonmetallic (white or ivory) or brass cover, a

Leviton QuickPort Quad 106 Insert, new work and old work metal mounting brackets, and

mounting screws.

Carlon Structured Cable Management Systems…Your Total Systems

Solution!

Features:

•White, Ivory, or Brass Cover

•Orange – Identifies Low Voltage Installations

•Open Design Floor Bracket – Accommodates Low Voltage Bend Radius Requirements

•Patented Adjustable Screw – Bracket Adjusts to Most Finished Floor Depths

•Leviton QuickPort Quad 106 Insert – Install up to 4 Low Voltage Inserts

•Two-Door Design

•C-UL-US Listed

Low Voltage Adjustable Floor Bracket w/ Cover

Install clip over subfloor. Screw in to adjust to height

of flooring or carpet. Beautiful flush fit every time!

Installation:

Specifications:

Part No. Cover Std. Ctn. Qty. Std. Ctn. Wt. (lbs.)

SC100FBWC Nonmetallic – White 8 5.62

SC100FBVC Nonmetallic – Ivory 8 5.62

SC100FBBC Brass 8 13.78

Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com