115566 Catalog
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2015-09-11
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PVC Coated Rigid Metal Conduit PM-112 PRODUCT CATALOG & BUYER’S GUIDE GO FOR THE GREEN! Table of Contents Table of Contents Introduction Support Products Performance Matters! ..........................................4-15 Corrosion Protection ................................................16 Elbows PVC Coated Pipe Straps ..........................................55 PVC Coated Clamp Hangers ....................................55 PVC Coated Clamp Back Spacer..............................55 PVC Coated Thread Rods ........................................55 PVC Coated Strut Straps & J Hangers ......................56 PVC Coated Struts ..................................................56 PVC Coated Strut Nuts ............................................56 PVC Coated Beam Clamps ......................................57 PVC Coated Elbows............................................20-21 Installation Tools Conduit Boxes Spin-It ....................................................................58 Plasti-Socket ..........................................................58 Z-Wrench ................................................................58 JAWS 3....................................................................58 Half Shell Clamps....................................................58 Hickey ....................................................................58 Touch Up Compounds..............................................58 Installer Certification................................................59 Conduit PVC Coated Conduit ................................................17 PVC Coated Nipples ................................................18 PVC Coated Couplings ............................................19 Cast Device Boxes and Covers ..........................22-27 General Service Fittings Conduit Bodies and Covers (Form 7 & Form 8) ............................................28-32 Encapsulated Screws ..............................................32 Pulling Elbows ........................................................33 Mogul Style Conduit Bodies and Covers ............34-35 Knockout Hubs ..................................................36-37 Liquid Tight Connectors ......................................38-39 TECK Series Cable Fittings..................................40-41 Grounding Bushings ................................................42 Split Couplings ........................................................42 Reducing Couplings ................................................43 Reducing Bushings ..................................................43 Plugs ......................................................................43 AX Type Conduit Expansion Joints ............................44 Technical Information Urethane Interior Coating Chemical Resistance Chart ......................................60 PVC Exterior Coating Chemical Resistance Chart ......................................61 Perma-Cote Performance Standards/Descriptions ......................62 Hazardous Location Fittings Conduit Unions UNF & UNY Unions ........................45 Service Entrance Elbows..........................................46 Malleable Elbows ....................................................47 GUA Style Conduit Outlet Boxes ........................48-49 Sealing Fittings ..................................................50-53 OE Series Conduit Outlet Boxes ..............................54 Unless subject to another written agreement between the parties, the terms of which will be deemed to supersede this agreement, Robroy Industries-Texas, LLC retains all exclusive right, power and authority as to purchaser or any subsequent purchaser to grant any right in and to any trademarks appearing on the goods or used in connection with any services supplied by Robroy Industries-Texas, LLC to purchaser (hereafter, “trademarks”). By purchasing any goods or services from Robroy Industries-Texas, LLC, purchaser does not acquire any independent right to use any trademarks appearing on the goods or used in connection with any services. Robroy Industries-Texas, LLC reserves the right, subject to reasonable notice, to request an audit and/or written verification to ensure that purchaser is not misusing any trademarks. Without first obtaining the prior written authorization from Robroy Industries-Texas, LLC, Purchaser cannot remove any trademarks from any goods or services supplied pursuant to this agreement, nor can purchaser add the trademarks to any other goods or use any trademarks in connection with any services not supplied by Robroy Industries-Texas, LLC. Contact us: customerservice@permacote.com Visit www.permacote.com For more information 3 Product Performance 1 Reason One PERFORMANCE MATTERS! Seven reasons why you should trust the proven value of Perma-Cote PVC-coated galvanized rigid conduit. Overview Reason One: Perma-Cote ensures premium corrosion protection without a premium price. Ten times the proven protection from the high cost of corrosion damage. You deserve the corrosion protection you pay for. At nO Added COSt. ETL PVC-001 Verified Perma-Cote has been independently proven to provide ten or more times the protective product service life when compared to other brands --- and at no added cost. Ten times the proven protection against huge risks from premature product or system failures caused by subpar conduit quality. At nO Added COSt. 1100 US Highway 271 South Gilmer, Texas 75644 4 Phone: 903.843.4388 Fax: 903.843.2516 Why Adhesion is Critical 2 Reason Two PERFORMANCE MATTERS! Perma-Cote works because its coating adheres. not all brands can make that claim. Overview When the PVC coating on galvanized rigid conduit adheres --- the product will successfully protect the steel substrate from corrosion damage. When the PVC coating doesn’t adhere properly the product will fail. It’s as simple as that. All coatings are permeable, but those that have a strong adhesive bond will not allow the substrate to be exposed to the environmental elements. This graphic illustrates the tendency of the competitive coating to lose adhesion. The result is that moisture penetrates, creates voids or pockets, and puts the metal substrate in direct contact with corrosive elements. This pocket actually accelerates corrosion because it traps the contaminates between the coating and substrate. The life span of coated conduit becomes limited and failure is only a matter of time. Don't allow this to happen to your conduit. Contact us: customerservice@permacote.com Visit www.permacote.com For more information 5 Why Adhesion is Critical PERFORMANCE MATTERS! Perma-Cote works because its coating adheres. not all brands can make that claim. Overview Although there’s a clear distinction between success and failure, not all manufacturers have achieved a consistent level of reliable bonding. Perma-Cote has. need proof? Seeing is believing. In side-by-side performance comparisons these two conduit samples were exposed for the same number of test hours in boiling water. Why boiling water? Because the single most important measure of product success is whether or not the PVC coating will adhere to the steel substrate of the conduit, thereby protecting it from corrosion. ASTM-accepted accelerated tests in environments such as the boiling water clearly differentiate which coatings perform best. Perma-Cote has been proven reliable even in such extreme environments, so imagine how well it will perform in diverse on-the-job applications. When cuts are made in the PVC of the competitor’s sample --and the tab of coating is then pulled with pliers --the adhesive bonding fails entirely and separates completely from the steel substrate it is supposed to protect. 1100 US Highway 271 South Gilmer, Texas 75644 6 Phone: 903.843.4388 Fax: 903.843.2516 Why Adhesion is Critical PERFORMANCE MATTERS! Perma-Cote works because its coating adheres. not all brands can make that claim. Overview When the same procedure is applied to Perma-Cote (right), the PVC breaks away from itself and does not expose the substrate --- thereby preserving the all-important bond that fights corrosion. SUCCESS: Adhesive Bond is Stronger than the PVC Coating Contact us: customerservice@permacote.com Visit www.permacote.com For more information 7 ETL-Verification 3 Reason Three PERFORMANCE MATTERS! Perma-Cote is both UL6 listed and etL PVC-001 Verified. Others are not. Overview All major brands of PVC-coated galvanized rigid conduit meet exactly the same standards established in UL, and are authorized to carry an identical UL listing label for PVC- coated galvanized rigid conduit. However --- not all brands are ETL PVC-001 Verified. Perma-Cote is. Others are not. Why is this of critical importance? UL6 is an important standard that addresses safety for rigid metal conduit. It is not, however, a performance standard. ETL PVC-001 Verified is an internationally recognized listing based on performance evaluations and on predicting service life. It is on the basis of independent, objective product comparisons by ETL that Perma-Cote has been proven to provide ten or more times the protective service life of brands that are not authorized to carry the ETL PVC-001 label. Here are some additional facts that you should know: • ETL PVC-001 validates the coating performance of PVC-coated galvanized rigid conduit based on ASTM D870 and ASTM D1151/ASTM D2247 --- the accepted ASTM tests for predicting product service life. These tests are not intended to replicate a specific environment. Rather, they are designed to predict the service life of a coating under the two most common conditions that affect adhesive bonds: heat and humidity. • Perma-Cote re-earns its ETL PVC-001 label on a quarterly basis by repeatedly and successfully passing the stringent performance tests required for verification. • ETL verification is an “open standard”. Testing is open to any manufacturer who believes that the quality of its protective coating can consistently meet ETL verification requirements. If you do not see an ETL label on a brand of PVC-coated galvanized rigid conduit, you have every right to ask “why not?” 1100 US Highway 271 South Gilmer, Texas 75644 8 Phone: 903.843.4388 Fax: 903.843.2516 Product Performance | ETL-Verification 4 PERFORMANCE MATTERS! Risk of premature PVC-coated galvanized rigid conduit failure. Reason Four Overview specifying etL PVC-001 Verified Perma-Cote protects you, and those to whom you are responsible, from the enormous risk of premature PVC-coated galvanized rigid conduit failure. The risk of premature product failure can have an enormous impact on costs including downtime, safety, legal and environmental. That fact needs to be addressed in job specifications by written mandates requiring ETL PVC-001 Verification. To review the vital reasons why: • All major PVC-coated conduit brands comply with standards as established by UL6. • There exists only one definitive difference between brands of PVC-coated galvanized rigid conduit: ETL PVC-001 Verification of product performance and predictability of service life. Therefore, if reliability of product service life is important to engineering design, avoidance of costly or catastrophic product or system failure, it should be assumed in the specification process that only PVC-coated galvanized conduit carrying the ETL verification label will meet the standards established by all relevant ASTM tests, including those predicting product service life. PVC External Coating Adhesion – Perma-Cote vs. Competitor ComParison by Days of Heat/HumiDity exPosure Graphic representation of etL test results of Perma-Cote compared to competitor. ETL quantified the adhesion performance of the two products in the same heat and humidity test at 150˚F and 95% relative humidity. Perma-Cote testing was stopped after 90 days with zero adhesion loss. COMPETITOR FAILURE Heat/Humidity exposure - 90 days AStM 1151/2247 The competitor’s coating began to delaminate after 9 days and had complete delamination at approximately 20 days. PVC External Coating Adhesion – Perma-Cote vs. Competitor ComParison by Hours of Hot Water immersion In the hot water immersion test, the competitor’s coating adhesion failed almost immediately. Perma-Cote coating was tested for 200 hours with zero failure. COMPETITOR FAILURE Hot Water Immersion - 200 Hours AStM d870 Contact us: customerservice@permacote.com Visit www.permacote.com For more information 9 Manufacturing Performance! 5 Reason Five PERFORMANCE MATTERS! Unsurpassed manufacturing explains why Perma-Cote has “no equal.” Overview not all PVC-coated galvanized rigid conduit is created equal. Perma-Cote has maintained and evolved its position of technological leadership in many key ways: Unmatched bonding adhesion for unmatched conduit protection. Perma-Cote thoroughly understands and conforms to the voluntary, non-regulated guidelines of the NEMA RN-1 standard. This is especially true with regard to how we prepare the zinc surface of conduit to enable a degree of coating adhesion not achieved by other manufacturers. In accomplishing this we remove surface oxidation and, through a special technology called AEP (Adhesion Enhancement Process), we rough the outer surface of the zinc without harming or eroding it. In that way, not only do we comply with NEMA RN-1, but we exceed it. Our hot dipped galvanized conduit and fittings outperform the competition because we have prepared the surface of our products for maximum bonding reliability. 1100 US Highway 271 South Gilmer, Texas 75644 10 Phone: 903.843.4388 Fax: 903.843.2516 Manufacturing Performance! nothing can touch our threads! Our multimillion dollar ProTECH™ system provides our conduit threads with unsurpassed corrosion protection. After PVC coating of the conduit, the automated process begins with a trimming operation to remove excess PVC from the conduit ends. Overview Next is mechanical surface preparation of the previously chemically cleaned conduit threads. This is critical because surface preparation is the key to any good bond. Then, the clean pipe threads are hot-galvanized using specially designed equipment, including 3-axis robotic arms. Through the final manufacturing process nothing touches the zinc coating of our threads! our manufacturing process is open to our customers. Come see for yourself and compare to what our competitors don’t do. Perma-Cote “No Equal” Contact us: customerservice@permacote.com Visit www.permacote.com For more information 11 Value-Added Benefits 6 Reason Six PERFORMANCE MATTERS! Perma-Cote provides you value-added differentiators. Overview Perma-Cote is not simply a product --- it is a key link in a system designed to beat the high cost of corrosion damage. The following graphic illustrates how the beneficial differentiators of Perma-Cote provide added value in making the system work. OUR UnIQUe V-SeAL Our V-Seal® gasket --- with special interlocking “V” groove ---- is the most effective way of preventing corrosion damage by sealing PVC coated Form 8 Conduit Bodies, sizes 1/2" to 2". WAnt MORe GOOd neWS? You won’t have to pay more for the best available protection than you would for a standard fitting. It’s all part of the unequaled value provided to you through Perma-Cote. 1100 US Highway 271 South Gilmer, Texas 75644 12 Phone: 903.843.4388 Fax: 903.843.2516 Value-Added Benefits Polyurethane coatings… …specially formulated to protect the interior of our conduit from corrosion and chemicals while also allowing optimum durability and friction-reduced ease of wire-pulls. UV stabilized PVC formulation… …developed exclusively for us to dramatically reduce UV degradation in outdoor applications. PVC gasket seals… …keep corrosives from getting into the conduit system through joints and openings, protecting the interior of the system from corrosion. Clamps designed for PVC-coated conduit… …includes coated pipe straps, clamps and clamp back spacers that are specially designed to fit Perma-Cote for ease of installation. Encapsulated stainless steel Form 8 condulet cover screws… …for maximum corrosion protection by way of a seal around each screw opening. V-SEAL® Form 8 fittings… …patented, unique interlocking V-groove covers effectively seal out corrosive environments. PVC sealing sleeves… …sized to fit tightly over the coated conduit when assembled, thereby keeping corrosive elements from the threaded joints. Molded ribbed couplings… …allow for easier installation of the conduit system by providing enhanced gripping. Comprehensive line of factory nipples and elbows (standard and special radius)… …ready for quick shipment and designed to provide lower labor costs via faster installation. Overview Chemical resistance… …to a wide range of corrosive chemicals, preventing exposure of the metal to damaging environments. Installer Certification… Proper installation is essential to ensure the highest possible performance and provide maximum life for a conduit system. Only installers who are able to present authorized credentials of having passed our instruction and examination are officially certified to install PermaCote’s top quality products. Installer certification is free of charge and available at the job site, contractor’s shop, factory, or wherever it is convenient to you! Contact Perma-Cote at 903.843.4388. Installation tools… …readily available to accommodate faster, easier, damage-free installation. Five year Perma-Cote warranty… …for peace of mind. Contact us: customerservice@permacote.com Visit www.permacote.com For more information 13 Myths and Truths 7 PERFORMANCE MATTERS! Reason Seven Just look for the combined etL PVC-001 and UL label and you’ll know you’re protected! Overview use Perma-Cote and you will benefit from objective, independently-proven anti-corrosion performance. Just look for the combined etL PVC-001 and uL label and you’ll know you’re protected! there are myths about PVC-coated galvanized rigid conduit. there are truths about PVC-coated galvanized rigid conduit. Here’s how you can separate fact from fiction. ETL testing evaluates the performance of PVC-coated galvanized rigid conduit in boiling water. That isn’t relevant because no one boils conduit in real applications. All PVC-coated galvanized rigid conduit is the same. As long as it’s UL-listed that’s all that matters. All PVC-coated galvanized rigid conduit is NOT created equal. All major brands of PVC-coated galvanized rigid conduit do in fact carry the UL6 listing. That’s great. It’s important to know, however, that this is a safety-related listing. It is NOT a performance or service life listing. In fact, UL6 does not differentiate between the performance of coatings. It considers zinc and PVC as equal alternatives and does not suggest the appropriateness of a specific coating for a specific environment. The truth is: Perma-Cote also carries the ETL PVC-001 verification label demonstrating that in performance, the reliable, protective service life of Perma-Cote is at least ten times longer than other brands. ETL is a regulated standard that is re-tested every quarter to verify performance. Ongoing compliance assures a consistent quality in the manufacturing of our product. Perma-Cote gives you the peace of mind made possible by carrying BOTH the UL and ETL labels --- at no added cost to you. The testing methods chosen by ETL are nationally recognized ASTM accelerated life cycle test methods to evaluate the effectiveness of a coating under the two most common environmental conditions of heat and humidity. These are not application tests. They are accelerated tests to compare two or more products in the same environment at the same time. In hot water immersion other brands’ coating began to fail within the first hour and completely after 50. Perma-Cote’s coating maintained its integrity for 200 hours. In the humidity test, the other coatings began delaminating after 9 days. Perma-Cote’s coating showed no adhesion loss even after 90 days. These were exact comparisons. The superior PVC coating is clear. Perma-Cote. 1100 US Highway 271 South Gilmer, Texas 75644 14 Phone: 903.843.4388 Fax: 903.843.2516 Myths and Truths Perma-Cote paid for ETL testing so the results are marketing hype. The first part is true. Perma-Cote paid for ETL testing. Overview Just like every manufacturer pays for product testing or UL testing and listings. As to marketing hype: --- ETL is one of the foremost recognized testing and evaluation services in the world. Its results and verifications are internationally accepted as objective standards for diverse industries. Even our competitor accepts the importance of ETL because many of the other products manufactured by its parent company carry the ETL label. --- Our competition is welcome at any time to submit their PVC-coated galvanized rigid conduit for similar evaluation. ETL PVC001 is an open standard. We have to assume that the only reason others do not have an ETL label is because their product does not meet the minimum thresholds for service life requirements. not all PVC-coated galvanized rigid conduit is created equal. If product performance and service life are important to you… look for the etL PVC-001 Verification label. If your PVC-coated galvanized rigid conduit doesn’t carry an ETL PVC-001 label you risk premature product failure and the consequences of costs related to downtime as well as safety, legal and environmental issues. Perma-Cote... “No Equal” Contact us: customerservice@permacote.com Visit www.permacote.com For more information 15 Corrosion Protection Corrosion and Harsh Environment Protection CHEMICAL RESISTANCE PERFORMANCE RATING 316 STAINLESS STEEL 304 STAINLESS STEEL ALUMINUM CAST IRON PVC COATED Acetic Acid (20%) B B B d d Chlorine, Anhydrous Liquid C d d d d Chorine Water C C d d A Citric Acid A B C d A Diethylene Glycol A A B A B Fruit Juice A A B d A Hydrogen Peroxide (30%) B B A B A Phosphoric Acid (Crude) B d d d A Phosphoric Acid (>40%) d d d d A Sodium Carbonate A A C B A Sodium Chloride B B C d A Sodium Hydroxide (50%) B B d d A Sodium Metasilicate A A B A A Sodium Silicate B A C B A Sulfuric Acid (10-75%) d d d d A Overview Harsh Chemicals Chemical Resistance Performance Rating Key A Excellent B Good C Fair d Not Recommended The chart above will guide you in the selection of the best anti-corrosion products for your specific applications. There is a direct correlation between every corrosive environment and products installed to protect against the high cost of corrosion damage. Consequently, product performance and product life cycles are critical to successful protection. In that regard not all PVC-coated galvanized rigid conduit is created equal. All such conduit is authorized to carry an identical UL listing label related to safety, but only some manufacturers, such as Perma-Cote have earned the right to carry the ETL-Verified PVC-001 label based on independent product performance tests proving that ETL-Verified PVC-coated galvanized rigid conduit provides reliable protection against corrosion 10 or more times longer than brands that have not been ETL-Verified. 1100 US Highway 271 South Gilmer, Texas 75644 16 Phone: 903.843.4388 Fax: 903.843.2516 PVC Coated Conduit Conduit PVC Coated Conduit description: PVC coated galvanized rigid conduit with green urethane interior coating protects conductors from mechanical damage and corrosive attack. Electrical continuity is maintained across assembled joints. ■ 40 mil gray PVC exterior coating ■ 2 mil green urethane interior coating ■ PROTECH threads – A clear urethane coating over hot galvanized threads ■ 12 trade sizes from 1/2" through 6" ■ Shipped in 10' lengths with coupling ■ Plastic thread protector caps are color coded for quick identification of conduit size ■ one “no charge” coupling is included with each 10' length of conduit Features: thread Protector Cap Colors: Black - for 1/2" sizes, 1/2", 1-1/2", 2-1/2", 3-1/2" Red - for 1/4" sizes, 3/4", 1-1/4" Blue - for even sizes, 1", 2", 3", 4", 5", 6" Standards: steel and aluminum ■ UL 6 (E2314); UL 6A (E98405) ■ CSA C22.2 No. 45 ■ Both PVC and zinc coatings have been investigated as primary protection against corrosion. Restricted for use with threaded fittings only. Coated Conduit Technical Data COATED CONDUIT METRIC SIZE DESIGNATORS PIPE SIZE INCHES 16 21 27 35 41 53 63 78 91 103 129 155 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" CATALOG NUMBER OUTSIDE WALL THICKNESS INCHES DIAMETER WITH COATING INCHES INTERNAL INSIDE DIAMETER INCHES TRAVERSE AREA SQ. INCHES 050-CON 075-CON 100-CON 125-CON 150-CON 200-CON 250-CON 300-CON 350-CON 400-CON 500-CON 600-CON .104" .107" .126" .133" .138" .146" .193" .205" .215" .225" .245" .266" .920" 1.130" 1.395" 1.740" 1.980" 2.455" 2.955" 3.580" 4.080" 4.580" 5.643" 6.705" 0.632" 0.836" 1.063" 1.394" 1.624" 2.083" 2.489" 3.090" 3.570" 4.050" 5.073" 6.093" 0.314" 0.549" 0.887" 1.526" 2.071" 3.408" 4.866" 7.499" 10.010" 12.882" 20.212" 29.158" Contact us: customerservice@permacote.com NOMINAL WEIGHT 85 112 164 217 268 358 546 708 851 1009 1337 1993 ALUMINUM CATALOG # 050-CON-A 075-CON-A 100-CON-A 125-CON-A 150-CON-A 200-CON-A 250-CON-A 300-CON-A 350-CON-A 400-CON-A 500-CON-A 600-CON-A Visit www.permacote.com For more information 17 Conduit Nipples Nipples description: Perma-Cote factory threaded nipples save you time and money in the field. Electrical continuity is maintained across assembled joints. *The exteriors of certain short nipples are coated with urethane in lieu of PVC. This is dictated by the manufacturing process as well as assembly considerations. ■ ■ ■ ■ Features: Simple Steps To Ordering 40 mil gray PVC exterior coating 2 mil green urethane interior coating 12 trade sizes from 1/2" through 6" 11 standard lengths in available: Close, 2" to 12" ■ Made to order lengths available – Call for quote ■ Plastic thread protector caps are color coded for quick identification of conduit size. thread Protector Cap Colors: Black - for 1/2" sizes, 1/2", 1-1/2", 2-1/2", 3-1/2" Red - for 1/4" sizes, 3/4", 1-1/4" Blue - for even sizes, 1", 2", 3", 4", 5", 6" To order the Perma-Cote coated nipples follow this simple formula to create your Perma-Cote catalog number. Standards: steel and aluminum ■ UL 6 (E2314); UL 6A (E98405) ■ CSA C22.2 No. 45 ■ Both PVC and zinc coatings have been investigated as primary protection against corrosion. Restricted for use with threaded fittings only. Use the Conversion Chart to convert trade sizes to trade code. Conversion Chart TRADE SIZE TRADE SIZE CODE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" 050 075 100 125 150 200 250 300 350 400 500 600 nIP - COde X LenGtH -A the catalog number for a Perma-Cote coated steel, 1/2" nipple with a length of 10": nIP-050X10 tRY It! Enter “NIP” For Aluminum Standard Enter Trade Enter Desired Add Nipple Prefix Size Code Nipple Length ‘-A’ suffix nIP - X - A This number can then be looked up in the listing of pricing to determine price and availability. Call 903.843.4388 for custom orders, customer service, and more information on Perma-Cote. 1100 US Highway 271 South Gilmer, Texas 75644 18 Phone: 903.843.4388 Fax: 903.843.2516 PVC Coated Couplings PVC Coating on Coupling PVC Sleeve PVC Coating on Conduit L2 E0 See “Thread and Coupling Technical Data” for reference. L4 All female pipe openings are provided with a PVC sleeve sized to fit tightly over the PVC coated conduit when assembled. This prevents corrosives from contacting threaded joints. PVC Coated Couplings Conduit description: PVC coated rigid metal conduit couplings with green urethane interior coating connects coated conduit sections. Electrical continuity is maintained across assembled joints. PVC sleeves on couplings seal off on conduit PVC coating when assembled to prevent corrosive liquids and vapors from attacking threaded ■ 40 mil gray PVC exterior coating ■ 2 mil green urethane interior coating over galvanized threads ■ 12 trade sizes from 1/2" through 6" ■ Sealing sleeves on both ends ■ Molded external ribs on 1/2" – 4" to prevent tool damage during assembly ■ Couplings are straight tapped Features: Standards: steel and aluminum ■ UL 6 (E2314); UL 6A (E98405) ■ CSA C22.2 No. 45 Thread and Coupling Technical Data COUPLING METRIC PIPE SIZE SIZE DESIGNATORS INCHES 16 21 27 35 41 53 63 78 91 103 129 155 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" THREADS STEEL CATALOG # CPL-050 CPL-075 CPL-100 CPL-125 CPL-150 CPL-200 CPL-250 CPL-300 CPL-350 CPL-400 CPL-500 CPL-600 OUTSIDE DIAMETER NOMINAL WITH WEIGHT PER 100 RIBS (POUNDS) INCHES 19 32 40 50 69 93 123 217 422 391 550 884 1.344" 1.531" 1.781" 2.156" 2.469" 2.969" 3.594" 4.250" 4.875" 5.250" 6.080" 7.280" THREADS PER INCH EFFECTIVE LENGTH L2 TOTAL LENGTH OF THREADS TO VANISH POINT L4 14 14 11-1/2 11-1/2 11-1/2 11-1/2 8 8 8 8 8 8 .5337" .5457" .6828" .7068" .7235" .7565" 1.1375" 1.2000" 1.2500" 1.3000" 1.4063" 1.5125" .7815" .7935" .9845" 1.0085" 1.0252" 1.0582" 1.5712" 1.6337" 1.6837" 1.7337" 1.8400" 1.9462" PITCH AT END OF THREAD 3/4 IN. TAPER E0 ALUMINUM CATALOG # .7584" .9677" 1.2136" 1.5571" 1.7961" 2.2690" 2.7195" 3.3406" 3.8375" 4.3344" 5.3907" 6.4461" CPL-050-A CPL-075-A CPL-100-A CPL-125-A CPL-150-A CPL-200-A CPL-250-A CPL-300-A CPL-350-A CPL-400-A CPL-500-A CPL-600-A Couplings are straight tapped. Tolerance, thread length =± 1 thread. Plus or minus 1 turn is the maximum variation permitted from the gauging face of the working thread gauges. This is equivalent to plus or minus 1 and 1-1/2 turns from the basic dimensions, since the variation of plus or minus 1/2 turn from basic dimension is permitted in working gauges. Contact us: customerservice@permacote.com Visit www.permacote.com For more information 19 PVC Coated Elbows Elbows PVC Coated Elbows Conversion Chart description: Perma-Cote factory bent standard radius elbows are available and ready to ship. Factory bent elbows are more accurate, quicker to install, and more economical, because they save field bending time and do not waste materials. Electrical continuity is maintained across assembled joints. ■ ■ ■ ■ ■ Features: 40 mil gray PVC exterior coating 2 mil green urethane interior coating 12 trade sizes from 1/2" through 6" Available in standard sizes 90˚, 60˚, 45˚, 30˚ bends Plastic thread protector caps are color coded for quick identification of conduit size. thread Protector Cap Colors: Black - for 1/2" sizes, 1/2", 1-1/2", 2-1/2", 3-1/2" Red - for 1/4" sizes, 3/4", 1-1/4" Blue - for even sizes, 1", 2", 3", 4", 5", 6" Standards: steel and aluminum ■ UL 6 (E2314); UL 6A (E98405) ■ CSA C22.2 No. 45 ■ Both PVC and zinc coatings have been investigated as primary protection against corrosion. Restricted for use with threaded fittings only. TRADE SIZE TRADE SIZE CODE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" 050 075 100 125 150 200 250 300 350 400 500 600 To order the Perma-Cote coated elbows follow this simple formula to create your Perma-Cote catalog number. Use the Conversion Chart to convert trade sizes to trade code. the catalog number for a Perma-Cote coated steel, 1/2" elbow with a 45° bend: eL-050X45 tRY It! REQUIRED Enter “EL” Standard Elbow Prefix eL OPTIONAL Enter the Degree of Bend Enter Trade Size Code - X For Large Radius Elbows Enter Radius X For Aluminum Add ‘-A’ suffix - A This number can then be looked up in the listing of pricing to determine price and availability. Call 903.843.4388 for custom orders, customer service, and more information on Perma-Cote. 1100 US Highway 271 South Gilmer, Texas 75644 20 Simple Steps To Ordering Phone: 903.843.4388 Fax: 903.843.2516 PVC Coated Elbows Dimensions DIAGRAM LEGEND A = Radius at inside of bend. B = Radius at center line of bend. C = Radius at outside of bend. D = Offset at inside of bend. E = Offset at center of bend. F = Offset at outside of bend. TANGENT A B C D E F DIAMETERS METRIC NOMINAL SIZE SIZE DESIGNATORS INCHES 16 21 27 35 41 53 63 78 91 103 129 155 RADII EXTERNAL INCHES INTERNAL INCHES NIPPLE LENGTHS INCHES 0.920" 1.130" 1.395" 1.740" 1.980" 2.455" 2.955" 3.580" 4.080" 4.580" 5.643" 6.705" 0.632" 0.836" 1.063" 1.394" 1.624" 2.083" 2.489" 3.080" 3.570" 4.050" 5.073" 6.093" 11-1/4" 12-1/2" 14-3/4" 17-3/4" 19-3/4" 22-1/2" 28" 32" 39-1/2" 39-1/2" 59-1/2" 76" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" Elbows Standard Radius Elbows OFFSET A INCHES (STANDARD) B INCHES C INCHES D INCHES E INCHES F INCHES TANGENT INCHES 3.79" 3.94" 5.05" 6.38" 7.26" 8.27" 9.02" 11.21" 12.96" 13.71" 21.18" 26.65" 4.25" 4.50" 5.75" 7.25" 8.25" 9.50" 10.50" 13.00" 15.00" 16.00" 24.00" 30.00" 4.71" 5.07" 6.45" 8.12" 9.24" 10.73" 11.98" 14.79" 17.04" 18.29" 26.82" 33.35" 6.040" 6.685" 7.928" 9.567" 10.635" 12.086" 14.776" 17.000" 20.920" 20.890" 32.079" 41.088" 6.500" 7.250" 8.625" 10.437" 11.625" 13.313" 16.253" 18.790" 22.960" 23.180" 34.900" 44.440" 6.960" 7.815" 9.323" 11.307" 12.615" 14.541" 17.731" 20.580" 25.000" 25.470" 37.722" 47.793" 2.250" 2.750" 2.875" 3.187" 3.375" 3.813" 5.753" 5.790" 7.960" 7.180" 10.900" 14.440" Special Radius Elbows Perma-Cote factory bent elbows are also available in larger than standard radii to accommodate your special needs. Simply follow the four steps for standard radius elbows on the previous page, then continue with Steps 5 and 6 for large radius elbows. Refer to the table below to determine which radius is available for the size of conduit you need. To use the Long or Special Radius Elbow table, find the elbow radius required in the first row. Then look down the column to determine which conduit sizes are available in that radius. Use this information in Steps 5 and 6 on the previous page to build a catalog number. Radius B in Inches E Offset Nipple Length Tangent Available Pipe Sizes 12" 15" 18" 1'5-1/2" 1'9-1/4" 2'1/4" 2'6" 5-1/2" 1" & 2" 3'0" 6-1/4" 3'5" 6-1/4" 2" 1" 18" 2'3" 24" 2'8" 24" 2'10" 30" 3'4" 30" 3'5" 36" 36" 36" 3'11" 3'11-1/4" 4'3-1/4" 42" 4'5" 42" 4'6" 48" 5'1/4" 48" 5'1-1/4" 48" 5'3-1/4" 3'10" 9" 1-1/2" to 3" 4'6" 8" 3/4" to 2" 4'9" 10" 2-1/2" to 5" 5'6" 10" 2" to 3" 5'9" 11" 4" to 5" 6'7" 11" 3/4" to 4" 8'4" 12-1/4" 1-1/2" to 4" 8'6" 13-1/4" 8'10" 15-1/4" 5" 6" Contact us: customerservice@permacote.com 6'7" 11-1/4" 7'3" 15-1/4" 7'4" 11" 7'6" 12" 5" 6" 4" 5" Visit www.permacote.com For more information 21 Conduit Boxes Cast Device Boxes & Covers Cast Device Boxes description: Perma-Cote device boxes and covers are available in several configurations and may be used in coated conduit systems to accommodate wiring devices, to serve as pull boxes for conductors, or to allow for splices and taps in conductors. Covers are available separately. Electrical continuity of the conduit system is maintained across assembled joints. ■ ■ ■ ■ ■ ■ Features: 40 mil gray PVC exterior coating 2 mil green urethane interior coating 3 trade sizes from 1/2" through 1" Available in Standard (FS) and Deep (FD) Styles Internal grounding screw is standard Sealing sleeves on all conduit openings Standards: steel and aluminum ■ UL 514A, 514D (E231035) ■ CSA C22.2 No. 18, CSA C22.2 No. 42 1100 US Highway 271 South Gilmer, Texas 75644 22 Phone: 903.843.4388 Fax: 903.843.2516 Cast Device Boxes – Single Gang Single Gang FS/FD Series – Technical Data Conduit Boxes All configurations offered in both ‘FS’ or ‘FD’ box depths. FS prefix: Shallow configuration, FD prefix: Deep configuration FS SERIES (SHALLOW BOx) – SINGLE GANG DEAD END PIPE SIZE 1/2" 3/4" 1" FERROUS NOMINAL CATALOG # WEIGHT FS-1-50 FS-1-75 FS-1-100 3.2 3.3 3.5 A B C D ALUMINUM CATALOG # 0.88 0.75 1.00 1.92 1.92 1.92 1.69 1.69 1.69 0.67 0.79 0.92 FS-1-50-A* FS-1-75-A* FS-1-100-A* FD SERIES (DEEP BOx) – SINGLE GANG DEAD END PIPE SIZE 1/2" 3/4" 1" FERROUS NOMINAL CATALOG # WEIGHT FD-1-50 FD-1-75 FD-1-100 2.7 2.8 3.1 A B C D ALUMINUM CATALOG # 0.88 0.75 1.00 2.69 2.69 2.69 2.5 2.5 2.5 0.67 0.79 0.92 FD-1-50-A* FD-1-75-A* FD-1-100-A* FSC SERIES (SHALLOW BOx) – SINGLE GANG THROUGH FEED PIPE SIZE 1/2" 3/4" 1" FERROUS NOMINAL CATALOG # WEIGHT FSC-1-50 FSC-1-75 FSC-1-100 2.2 2.4 2.7 A B C D ALUMINUM CATALOG # 0.88 0.88 1.00 1.92 1.92 1.92 1.69 1.69 1.69 0.67 0.79 0.92 FSC-1-50-A* FSC-1-75-A* FSC-1-100-A* FDC SERIES (DEEP BOx) – SINGLE GANG THROUGH FEED PIPE SIZE 1/2" 3/4" 1" FERROUS NOMINAL CATALOG # WEIGHT FDC-1-50 FDC-1-75 FDC-1-100 2.7 2.8 3.1 A B C D ALUMINUM CATALOG # 0.88 0.88 1.00 2.69 2.69 2.69 2.5 2.5 2.5 0.67 0.79 0.92 FDC-1-50-A* FDC-1-75-A* FDC-1-100-A* * Available in copper free aluminum Contact us: customerservice@permacote.com Visit www.permacote.com For more information 23 Cast Device Boxes – Single Gang Single Gang FS/FD Series – Technical Data FSS SERIES PIPE SIZE 1/2" 3/4" 1" FERROUS NOMINAL CATALOG # WEIGHT FSS1 FSS2 FSS3 A B C D ALUMINUM CATALOG # 0.88 0.88 1.00 1.92 1.92 1.92 1.69 1.69 1.69 0.67 0.79 0.92 FSS1-A* FSS2-A* – A B C D ALUMINUM CATALOG # 2.7 2.8 3.1 0.88 0.88 1.00 2.69 2.69 2.69 2.5 2.5 2.5 0.67 0.79 0.92 3.2 3.3 3.5 FDD SERIES PIPE SIZE Conduit Boxes 1/2" 3/4" 1" FERROUS NOMINAL CATALOG # WEIGHT FDD-1-50 FDD-1-75 FDD-1-100 – FDD-1-75-A* – FSCC SERIES PIPE SIZE CATALOG # NOMINAL WEIGHT A B C D 1/2" 3/4" FSCC-1-50 FSCC-1-75 2.0 2.2 0.88 0.88 1.92 1.92 1.69 1.69 0.67 0.79 A B C D 2.7 2.8 0.88 0.88 2.69 2.69 2.5 2.5 0.67 0.79 FDCC SERIES PIPE SIZE 1/2" 3/4" FERROUS NOMINAL CATALOG # WEIGHT FDCC-1-50 FDCC-1-75 ALUMINUM CATALOG # FDCC-1-50-A* FDCC-1-75-A* FDL SERIES PIPE SIZE CATALOG # NOMINAL WEIGHT A B C D 1/2" 3/4" FDL-1-50 FDL-1-75 3.1 3.3 0.88 0.88 2.69 2.69 2.5 2.5 0.67 0.79 FDR SERIES PIPE SIZE CATALOG # NOMINAL WEIGHT A B C D 1/2" 3/4" FDR-1-50 FDR-1-75 3.2 3.3 0.88 0.88 2.69 2.69 2.5 2.5 0.67 0.79 NOMINAL WEIGHT A B C D 2.5 3.5 0.88 0.88 1.92 1.92 1.69 1.69 0.67 0.79 FSCA SERIES PIPE SIZE 1/2" 3/4" CATALOG # FSCA-1-50 FSCA-1-75 * Available in copper free aluminum 1100 US Highway 271 South Gilmer, Texas 75644 24 Phone: 903.843.4388 Fax: 903.843.2516 Cast Device Boxes – Single Gang Single Gang FS/FD Series – Technical Data (continued) FSL SERIES PIPE SIZE CATALOG # NOMINAL WEIGHT A B C D 1/2" 3/4" FSL-1-50 FSL-1-75 2.5 2.7 0.88 0.88 1.92 1.92 1.69 1.69 0.67 0.79 FSR SERIES PIPE SIZE CATALOG # NOMINAL WEIGHT A B C D 1/2" 3/4" FSR-1-50 FSR-1-75 2.0 2.2 0.88 0.88 1.92 1.92 1.69 1.69 0.67 0.79 Conduit Boxes FDCT SERIES PIPE SIZE 1/2" 3/4" 1" CATALOG # NOMINAL WEIGHT A B C D 3.1 3.4 3.9 0.88 0.88 1.00 2.69 2.69 2.69 2.5 2.5 2.5 0.67 0.79 0.92 FDCT-1-50 FDCT-1-75 FDCT-1-100 FSCT SERIES PIPE SIZE 1/2" 3/4" 1" CATALOG # FSCT-1-50 FSCT-1-75 FSCT-1-100 NOMINAL WEIGHT A B C D 2.2 2.5 2.8 0.88 0.88 1.00 1.92 1.92 1.92 1.69 1.69 1.69 0.67 0.79 0.92 NOMINAL WEIGHT A B C D 2.5 2.7 0.88 0.88 1.92 1.92 1.69 1.69 0.67 0.79 NOMINAL WEIGHT A B C D 2.5 2.7 2.5 0.88 0.88 1.00 2.69 2.69 2.69 2.5 2.5 2.5 0.67 0.79 0.67 FSx SERIES PIPE SIZE 1/2" 3/4" CATALOG # FSX1 FSX2 FDx SERIES PIPE SIZE 1/2" 3/4" 1" Contact us: customerservice@permacote.com CATALOG # FDX1 FDX2 FDX3 Visit www.permacote.com For more information 25 Cast Device Boxes – Two Gang Conduit Boxes Two Gang FS/FD Series – Technical Data All configurations offered in both ‘FS’ or ‘FD’ box depths. FS prefix: Shallow configuration, FD prefix: Deep configuration FS SERIES (SHALLOW BOx) – TWO GANG DEAD END PIPE SIZE 1/2" 3/4" 1" FS/FD (Two Gang) FERROUS NOMINAL CATALOG # WEIGHT FS-2-50 FS-2-75 FS-2-100 3.3 3.4 3.6 A B C D ALUMINUM CATALOG # 0.88 0.88 1.00 1.92 1.92 1.92 1.69 1.69 1.69 0.67 0.79 0.92 FS-2-50-A* FS-2-75-A* – FD SERIES (DEEP BOx) – TWO GANG PIPE SIZE 1/2" 3/4" 1" FERROUS NOMINAL CATALOG # WEIGHT FD12 FD22 FD32 3.3 3.3 3.6 A B C D ALUMINUM CATALOG # 0.88 0.88 1.00 2.69 2.69 2.69 2.5 2.5 2.5 0.67 0.79 0.92 – FD22-A* – FSC SERIES (SHALLOW BOx) – TWO GANG THROUGH FEED PIPE SIZE 1/2" 3/4" 1" FERROUS NOMINAL CATALOG # WEIGHT FSC-2-50 FSC-2-75 FSC-2-100 A B C D 3.3 3.6 4.0 0.88 0.88 1.00 1.92 1.92 1.92 1.69 1.69 1.69 0.67 0.79 0.92 FSD SERIES PIPE SIZE CATALOG # NOMINAL WEIGHT A B C D 2 BOTTOM HUBS 3/4" FSD-2-75 2.5 0.88 2.69 1.69 0.79 1/2" * Available in copper free aluminum 1100 US Highway 271 South Gilmer, Texas 75644 26 Phone: 903.843.4388 Fax: 903.843.2516 Cast Device Box Covers FS/FD SINGLE GANG COVER CONFIGURATIONS DS100G DS35 DS32G DS23G DS32 DS21 DS128 WLRS1 DS21G S21232 S232 DS23 S1002 S322 S322G S32212 S212 S612 WLRD1 FERROUS COVERS - ONE GANG FERROUS COVERS - TWO GANG NOMINAL WEIGHT CATALOG # DESCRIPTION DS32 DS23G DS35 DS21 DS21G DS23 DS32G GENERAL USE SNAP ON OR TOGGLE (S) DUPLEX CONVENIENCE RECEPTACLE (S,F) PLUG RECEPTACLE 1 5/8" DIAMETER (S) 3P 2W GROUNDING ROUND FLUSH RECEPTACLES (S) 3P 2W GROUNDING ROUND FLUSH RECEPTACLES (S,F) DUPLEX CONVENIENCE RECEPTACLE (S) SQUARE HANDLE SNAP OR TOGGLE (S, F) Conduit Boxes DS100 FS/FD 2 GANG COVER CONFIGURATIONS 0.4 0.4 0.4 0.3 0.3 0.3 0.4 NOMINAL WEIGHT CATALOG # DESCRIPTION S1002 S1002G S21232 S232 S322 S32212 S212 S612 S322G BLANK COVER SHEET STEEL (S) BLANK COVER IRON ALLOY (S,F) ROUND RECEPTACLE + DUPLEX CONVENIENCE DUPLEX CONVENIENCE (S) SNAP SWITCH (S) ROUND RECEPTACLE + SNAP SWITCH (S) TWO ROUND RECEPTACLES (S) 20 AMP, 250 VOLT RECEPTACLE (S) SNAP SWITCHES IRON ALLOY (S,F) 1.0 1.0 1.2 1.2 1.0 1.2 2.0 1.2 1.2 ALUMINUM COVERS - ONE GANG NOMINAL WEIGHT CATALOG # DESCRIPTION DS23SA DS100 DS128 DS100G WLRD1 WLRS1 WLRS2 WLGF-FS WLGF-FSV WLGF DUPLEX CONVENIENCE RECEPTACLE (S) BLANK COVER (S) SNAP SWITCH BLANK COVER CAST (S,F) SPRING DOOR DUPLEX COVER 1 3/8" (F) SPRING DOOR SINGLE COVER 1 3/8" (F) SPRING DOOR SINGLE COVER 1 1/2" (F) SPRING DOOR COVER FOR GFCI (S) - Horizontal SPRING DOOR COVER FOR GFCI (S) - Vertical SPRING DOOR COVER FOR GFCI (F) - Horizontal 0.1 0.1 0.5 0.3 0.4 0.3 0.3 0.5 0.5 0.5 Contact us: customerservice@permacote.com Visit www.permacote.com For more information 27 General Service Fittings Conduit Bodies and Covers Conduit Bodies and Covers for General Service Locations description: Perma-Cote conduit bodies with covers are offered in Form 8 and Form 7 styles, each with numerous configurations to provide a complete coated conduit system. May be used to make 90˚ bends, for pull outlets, to provide for taps or splices, to act as a mounting outlet for wiring devices or lighting fixtures, etc. Form 8 style fittings 1/2" – 2" have an integral V-Seal gasket for superior corrosion protection. Electrical continuity of the conduit system is maintained across assembled joints. ■ ■ ■ ■ ■ Features: Standards: 40 mil gray PVC exterior coating 2 mil green urethane interior coating 10 trade sizes from 1/2" through 4" Sealing sleeves on all conduit openings Form 7 style cover uses retained stainless screw and wedge clip design ■ Form 8 style cover uses plastic encapsulated stainless steel screws with retainers built into covers for trade sizes 1/2" through 2" ■ Integral V-Seal gasket on Form 8 style, sizes 1/2" through 2" Note: Form 7 fittings are not available with encapsulated screws. All cover screws are stainless steel. steel and aluminum ■ UL 514A, 514D (E231035) ■ CSA C22.2 No. 18, CSA C22.2 No. 42 1100 US Highway 271 South Gilmer, Texas 75644 28 Phone: 903.843.4388 Fax: 903.843.2516 Conduit Bodies and Covers Conduit Bodies Technical Data C FORM 8 PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" FERROUS NOMINAL CATALOG # WEIGHT C17 C27 C37 C47 C57 C67 C77 C87 2.0 2.3 2.8 4.5 6.5 10.3 18.0 20.5 A 5.69 6.28 7.31 8.50 10.38 12.25 15.63 15.63 B C 1.48 1.73 1.98 2.42 2.82 3.60 4.48 4.85 1.46 1.27 1.83 2.27 2.83 3.83 5.08 5.08 D E B C D E 1.42 1.67 1.92 2.54 2.79 3.48 4.48 4.85 5.73 5.98 1.46 1.64 1.83 2.27 2.58 3.27 5.08 5.08 6.33 6.33 1.19 1.38 1.50 1.94 2.25 2.88 4.25 4.25 5.44 5.44 3.31 3.94 4.56 5.31 6.00 8.06 10.88 10.88 13.44 13.44 B C D E 2.22 2.44 2.81 3.34 4.03 4.81 6.13 6.50 7.56 7.81 1.46 1.64 1.83 2.27 2.83 3.83 5.08 5.08 6.33 6.33 1.00 1.19 1.38 1.75 2.13 3.00 4.25 4.25 5.44 5.44 3.31 3.94 4.56 5.31 6.50 8.56 10.88 10.88 13.44 13.44 B C D E 2.13 2.41 2.84 3.47 3.75 4.47 6.13 6.50 7.56 7.81 1.46 1.64 1.83 2.27 2.58 3.27 5.08 5.08 6.33 6.33 1.19 1.38 1.50 1.94 2.25 2.88 4.25 4.25 5.44 5.44 3.31 3.94 4.56 5.31 6.00 8.06 10.88 10.88 13.44 13.44 1.00 3.31 1.19 3.94 1.38 4.56 1.75 5.31 2.13 6.50 3.00 8.56 4.25 10.88 4.25 10.88 1.0 1.4 2.2 2.7 4.0 5.5 10.0 11.8 A 5.38 6.00 7.00 7.44 8.19 9.19 12.00 11.75 B C D E 1.42 1.67 1.92 2.35 2.60 3.17 3.67 4.42 1.46 1.64 1.83 2.27 2.52 3.08 4.33 4.33 0.94 1.13 1.38 1.75 1.94 2.44 3.56 3.56 3.19 3.81 4.50 5.00 5.44 6.38 8.38 8.38 ALUMINUM CATALOG # PIPE SIZE C17-A C27-A C37-A C47-A C57-A C67-A C77-A C87-A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" NOMINAL WEIGHT 2.0 2.3 2.8 4.5 6.5 10.3 18.0 20.5 10.0 12.0 A 5.00 5.69 6.59 7.50 8.25 10.50 15.63 15.63 18.75 18.75 ALUMINUM CATALOG # C50-A C75-A C100-A C125-A C150-A C200-A C250-A C300-A C350 C400 General Service Fittings 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" C50 C75 C100 C125 C150 C200 C250 C300 C MARk 9 C FORM 7 PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT LB FORM 8 PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" FERROUS NOMINAL CATALOG # WEIGHT LB17 LB27 LB37 LB47 LB57 LB67 LB777 LB87 LB97 LB107 LB50 LB75 LB100 LB125 LB150 LB200 LB250 LB300 LB350 LB400 1.5 2.0 2.9 4.1 6.5 8.2 18.2 21.2 31.2 32.0 A 4.98 5.60 6.51 7.57 9.17 11.04 13.98 13.98 16.92 16.92 LB MARk 9 LB FORM 7 PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT 1.1 1.7 2.2 3.1 3.8 5.2 10.0 13.0 19.0 18.5 A 4.60 5.24 6.04 6.54 7.17 8.17 10.54 10.54 12.73 12.73 B C D E 2.25 1.46 0.94 3.19 2.50 1.64 1.13 3.81 2.88 1.83 1.38 4.50 3.31 2.27 1.75 5.00 3.69 2.52 1.94 5.44 4.25 3.08 2.44 6.38 5.13 4.33 3.56 8.38 5.88 4.33 3.56 8.38 6.56 5.33 4.50 10.25 7.06 5.33 4.50 10.25 ALUMINUM CATALOG # PIPE SIZE LB17-A LB27-A LB37-A LB47-A LB57-A LB67-A LB777-A LB87-A LB97-A LB107-A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" Contact us: customerservice@permacote.com NOMINAL WEIGHT 1.5 2.0 2.9 4.1 6.5 8.2 18.2 21.2 31.2 32.0 A 4.63 5.29 6.13 7.07 7.79 10.07 13.98 13.98 16.92 16.92 ALUMINUM CATALOG # LB50-A LB75-A LB100-A LB125-A LB150-A LB200-A LB250-A LB300-A LB350-A LB400-A Visit www.permacote.com For more information 29 Conduit Bodies and Covers Conduit Bodies Technical Data LL FORM 8 PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" General Service Fittings 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" FERROUS NOMINAL CATALOG # WEIGHT LL17 LL27 LL37 LL47 LL57 LL67 LL77 LL87 LL97 LL107 LL50 LL75 LL100 LL125 LL150 LL200 LL250 LL300 1.4 2.1 2.6 4.2 6.2 10.5 19.0 21.5 A 4.98 5.60 6.51 7.61 9.17 11.04 13.98 13.98 B C D E 1.48 1.73 1.98 2.42 2.82 3.60 4.48 4.85 2.20 2.35 2.67 3.20 4.04 5.04 6.73 6.73 B C D E 1.42 1.67 1.92 2.54 2.79 3.48 4.48 4.85 5.73 5.98 2.17 2.42 2.67 3.13 3.48 4.17 6.73 6.73 8.17 8.17 1.19 1.38 1.50 1.94 2.25 2.88 4.25 4.25 5.44 5.44 3.31 3.94 4.56 5.31 6.00 8.06 10.88 10.88 13.44 13.44 D E 1.00 3.31 1.19 3.94 1.38 4.56 1.75 5.31 2.13 6.50 3.00 8.56 4.25 10.88 4.25 10.88 LL MARk 9 LL FORM 7 PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT 1.2 1.6 2.1 3.0 4.1 5.7 10.0 12.7 19.0 19.0 A 4.60 5.23 6.04 6.54 7.17 8.17 10.54 10.54 12.73 12.73 B C 1.42 1.67 1.92 2.35 2.60 3.17 3.67 4.42 4.92 5.42 2.29 2.48 2.79 3.23 3.60 4.17 5.79 5.79 6.98 6.98 D E 0.94 3.19 1.13 3.81 1.38 4.50 1.75 5.00 1.94 5.44 2.44 6.38 3.56 8.38 3.56 8.38 4.50 10.25 4.50 10.25 ALUMINUM CATALOG # PIPE SIZE LL17-A LL27-A LL37-A LL47-A LL57-A LL67-A LL77-A LL87-A LL97-A LL107-A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" NOMINAL WEIGHT 1.4 2.1 2.6 4.2 6.2 10.5 19.0 21.5 21.5 24.5 A 4.63 5.29 6.13 7.07 7.79 10.07 13.98 13.98 16.92 16.92 ALUMINUM CATALOG # LL50-A LL75-A LL100-A LL125-A LL150-A LL200-A LL250-A LL300-A LL350 LL400 LR FORM 8 PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" LR FORM 7 PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" LR50 LR75 LR100 LR125 LR150 LR200 LR250 LR300 1.4 2.1 2.6 4.5 6.2 10.7 17.7 18.0 1.2 1.6 2.1 3.0 4.1 5.7 10.0 12.7 19.0 19.0 A 4.60 5.23 6.04 6.54 7.17 8.17 10.54 10.54 12.73 12.73 B C 1.42 1.67 1.92 2.35 2.60 3.17 3.67 4.42 4.92 5.42 2.29 2.48 2.79 3.23 3.60 4.17 5.79 5.79 6.98 6.98 D E 0.94 3.19 1.13 3.81 1.38 4.50 1.75 5.00 1.94 5.44 2.44 6.38 3.56 8.38 3.56 8.38 4.50 10.25 4.50 10.25 ALUMINUM CATALOG # PIPE SIZE LR17-A LR27-A LR37-A LR47-A LR57-A LR67-A LR77-A LR87-A LR97-A LR107-A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" NOMINAL WEIGHT 1.4 2.1 2.6 4.5 6.2 10.7 17.7 18.0 21.0 24.0 1100 US Highway 271 South Gilmer, Texas 75644 30 A 4.98 5.60 6.51 7.61 9.17 11.04 13.98 13.98 B C 1.48 1.73 1.98 2.42 2.82 3.60 4.48 4.85 2.20 2.35 2.67 3.20 4.04 5.04 6.73 6.73 B C D E 1.42 1.67 1.92 2.54 2.79 3.48 4.48 4.85 5.73 5.98 2.17 2.42 2.67 3.13 3.48 4.17 6.73 6.73 8.17 8.17 1.19 1.38 1.50 1.94 2.25 2.88 4.25 4.25 5.44 5.44 3.31 3.94 4.56 5.31 6.00 8.06 10.88 10.88 13.44 13.44 1.00 3.31 1.19 3.94 1.38 4.56 1.75 5.31 2.13 6.50 3.00 8.56 4.25 10.88 4.25 10.88 LR MARk 9 FERROUS NOMINAL CATALOG # WEIGHT LR17 LR27 LR37 LR47 LR57 LR67 LR77 LR87 LR97 LR107 FERROUS NOMINAL CATALOG # WEIGHT A 4.63 5.29 6.13 7.07 7.79 10.07 13.98 13.98 16.92 16.92 ALUMINUM CATALOG # LR50-A LR75-A LR100-A LR125-A LR150-A LR200-A LR250-A LR300-A LR350 LR400 Phone: 903.843.4388 Fax: 903.843.2516 Conduit Bodies and Covers TB FORM 8 PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" TB FORM 7 PIPE SIZE 2.0 2.3 3.1 5.2 7.0 11.0 5.69 6.28 7.31 8.50 10.38 12.25 B C D E 2.53 2.75 3.13 3.34 4.03 4.81 1.46 1.64 1.83 2.27 2.83 3.83 1.00 1.19 1.38 1.75 2.13 3.00 3.31 3.94 4.56 5.31 6.50 8.56 B C D E 2.13 2.41 2.84 3.47 3.88 4.59 1.46 1.64 1.83 2.27 2.58 3.30 1.19 1.38 1.50 1.94 2.16 2.81 3.31 3.94 4.56 5.31 5.88 8.09 B C D E 2.91 3.06 3.50 4.13 5.25 6.25 1.79 2.04 2.29 2.67 2.51 3.60 1.00 1.19 1.38 1.75 2.13 3.00 3.31 3.94 4.56 5.31 6.50 8.56 B C D E TB MARk 9 FERROUS NOMINAL CATALOG # WEIGHT TB17 TB27 TB37 TB47 TB57 TB67 TB50 TB75 TB100 TB125 TB150 TB200 A 1.6 2.1 2.7 3.7 4.7 7.0 A B C D E 5.63 6.25 7.25 7.44 8.19 9.19 2.63 2.88 3.25 3.31 5.00 6.13 1.64 1.83 2.08 2.27 2.52 3.08 0.94 1.13 1.38 1.75 1.94 2.44 3.19 3.81 4.50 5.00 5.44 6.38 ALUMINUM CATALOG # PIPE SIZE TB17-A TB27-A TB37-A TB47-A TB57-A TB67-A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" NOMINAL WEIGHT 2.0 2.3 3.1 5.2 7.0 11.0 A 5.00 5.69 6.59 7.50 8.34 10.63 ALUMINUM CATALOG # TB50-A TB75-A TB100-A TB49 TB59 TB69 General Service Fittings 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" FERROUS NOMINAL CATALOG # WEIGHT x FORM 8 PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" FERROUS NOMINAL CATALOG # WEIGHT X17 X27 X37 X47 X57 X67 X50 X75 X100 X125 X150 X200 2.0 2.6 3.1 5.2 7.5 11.7 A 5.69 6.28 7.31 8.50 10.38 12.25 x MARk 9 x FORM 7 PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT 1.7 2.4 2.7 3.6 5.0 7.5 A B C D E 5.63 6.25 7.25 7.44 8.19 9.19 3.31 3.50 4.00 4.13 4.63 5.19 1.79 2.04 2.29 2.35 2.60 3.17 0.94 1.13 1.38 1.75 1.94 2.44 3.19 3.81 4.50 5.00 5.44 6.38 ALUMINUM CATALOG # PIPE SIZE NOMINAL WEIGHT X17-A X27-A X37-A X47-A X57-A X67-A 1/2" 3/4" 1" 2.0 2.6 3.1 Contact us: customerservice@permacote.com A 5.69 2.91 6.28 3.06 7.31 3.50 1.79 1.00 2.04 1.19 2.29 1.38 3.31 3.94 4.56 ALUMINUM CATALOG # X50-A X75-A X100-A Visit www.permacote.com For more information 31 Conduit Bodies and Covers Conduit Bodies Technical Data T FORM 8 PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" General Service Fittings 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" FERROUS NOMINAL CATALOG # WEIGHT T17 T27 T37 T47 T57 T67 T77 T87 T97 T107 T50 T75 T100 T125 T150 T200 T250 T300 1.8 2.5 3.3 4.9 7.5 11.7 19.8 23.5 A 5.69 6.28 7.31 8.50 10.38 12.25 15.63 15.63 B C 1.79 2.04 2.29 2.67 2.82 3.60 4.48 4.85 2.20 2.35 2.67 3.20 4.04 5.04 6.73 6.73 D E B C D E 1.42 1.92 1.92 2.54 2.79 3.48 4.48 4.85 5.73 5.98 2.17 2.42 2.67 3.13 3.48 4.17 6.73 6.73 8.17 8.17 1.19 1.38 1.50 1.94 2.25 2.88 4.25 4.25 5.44 5.44 3.31 3.31 4.56 5.31 6.00 8.06 10.88 10.88 13.44 13.44 1.00 3.31 1.19 3.94 1.38 4.56 1.75 5.31 2.13 6.50 3.00 8.56 4.25 10.88 4.25 10.88 T MARk 9 T FORM 7 PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT 1.5 2.1 2.9 3.6 4.5 6.5 10.7 15.4 19.0 21.0 A 5.63 6.25 7.25 7.44 8.19 9.19 12.00 12.06 14.31 14.31 B C 1.79 2.04 2.29 2.35 2.60 3.17 3.67 4.42 4.92 5.42 2.48 2.67 3.04 3.23 3.60 4.17 5.79 5.79 6.98 6.98 D E 0.94 3.19 1.13 3.81 1.38 4.50 1.75 5.00 1.94 5.44 2.44 6.38 3.56 8.38 3.56 8.38 4.50 10.25 4.50 10.25 ALUMINUM CATALOG # T17-A T27-A T37-A T47-A T57-A T67-A T77-A T87-A T97-A T107-A PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" NOMINAL WEIGHT 1.8 2.5 3.3 4.9 7.5 11.7 19.8 23.5 21.0 24.0 A 5.00 5.69 6.59 7.50 8.25 10.50 15.63 15.63 18.75 18.75 ALUMINUM CATALOG # T50-A T75-A T100-A T125-A T150-A T200-A T250-A T300-A T350 T400 REPLACEMENT SCREW kITS CATALOG # DESCRIPTION SCREW-KIT-1 SCREW-KIT-2 SCREW-KIT-3 SCREW-KIT-4 SCREW-KIT-5 SCREW-KIT-6 SCREW-KIT-7 SCREW-KIT-8 SCREW-KIT-9 SCREW-KIT-10 SCREW-KIT-11 SCREW-KIT-12 SCREW-KIT-13 SCREW-KIT-14 1/2" and 3/4" FORM 8 ENCAP SCREWS 1" and 1-1/4" FORM 8 ENCAP SCREWS 1-1/2" FORM 8 ENCAP SCREWS 2" FORM 8 ENCAP SCREWS 2-1/2" and 3" FORM 8 ENCAP SCREWS 3-1/2" and 4" FORM 8 ENCAP SCREWS 1/2" OE ENCAP SCREWS 3/4" OE ENCAP SCREWS 1-1/4" LBD ENCAP SCREWS 1-1/2" LBD ENCAP SCREWS 2" LBD ENCAP SCREWS 2-1/2" and 3" LBD ENCAP SCREWS 2-1/2" and 3" MARK 9 ENCAP SCREWS 3-1/2" and 4" MARK 9 ENCAP SCREWS 1100 US Highway 271 South Gilmer, Texas 75644 32 Phone: 903.843.4388 Fax: 903.843.2516 Pulling Elbows Pulling Elbows General Service Fittings description: Perma-Cote LBD conduit bodies are used at 90˚ bends in conduit runs to allow straight pulls at bends, to serve as pull outlets for stiff conductors, to allow for service entrance into buildings, or to allow conductor entrance into motors. Electrical continuity of the conduit system is maintained across assembled joints. ■ ■ ■ ■ ■ ■ ■ ■ Features: Standards: steel fittings only ■ UL 514B (E200413) 40 mil gray PVC exterior coating 2 mil green urethane interior coating 10 trade sizes from 1/2" through 4" Sealing sleeves on all conduit openings Molded-in seal between body and cover Domed covers allow gentle bends of conductors Shipped with covers Angled covers allow straight pulling in either direction Pulling Elbows Technical Data PULLING ELBOWS LBD PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 3-1/2" 4" 4" LBD-1100 LBD-2200 LBD-3300 LBD-4400 LBD-5500 LBD-6600 LBD-7700 LBD-8800 LBD-9900 – LBD-10900 – Contact us: customerservice@permacote.com 1.2 2.0 2.5 6.0 11.5 18.0 22.0 35.0 60.0 – 70.0 – 5.00 6.25 6.25 8.63 12.44 12.44 19.69 19.69 20.88 27.81 20.88 27.81 B C D E ALUMINUM CATALOG # 2.35 2.67 2.98 4.29 5.48 5.48 9.60 9.60 10.92 11.92 10.92 11.92 1.39 1.64 1.89 3.58 4.71 4.71 5.71 5.71 7.83 7.21 7.83 7.21 1.00 1.25 1.50 1.81 2.63 2.63 3.00 3.00 4.75 4.00 4.75 4.00 3.34 4.53 4.34 7.19 10.88 10.88 15.75 15.75 19.89 24.00 19.89 24.00 LBD-1100-A LBD-2200-A LBD-3300-A LBD-4400-A LBD-5500-A LBD-6600-A LBD-7700-A LBD-8800-A – LBD-9900-A – LBD-10900-A Visit www.permacote.com For more information 33 Conduit Bodies and Covers General Service Fittings Mogul Style Conduit Bodies description: Perma-Cote mogul style conduit bodies are offered in numerous configurations to provide a complete coated conduit system. Mogul BG Covers are sold separately. Mogul style fitting bodies have long openings and may be used to make bends in conduit runs, for pull outlets for stiff conductors, to provide additional room for taps or splices, etc.. Electrical continuity of the conduit system is maintained across assembled joints. ■ ■ ■ ■ ■ ■ Features: 40 mil gray PVC exterior coating 2 mil green urethane interior coating 8 trade sizes from 1" through 4" Sealing sleeves on all conduit openings Molded-in seal between bodies and covers Large cover openings provide ample room Standards: steel and aluminum ■ UL 514A, 514D (E231035) ■ CSA C22.2 No. 18, CSA C22.2 No. 42 Conduit Bodies – Mogul Technical Data BC PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT 1" C8X-100G 1-1/4" C8X-125G 1-1/2" C8X-150G 2" C8X-200G 2-1/2" C8X-250G 3" C8X-300G 3-1/2" C8X-350G 4" C8X-400G (cover sold separately) 3.2 4.2 6.0 7.0 13.8 17.5 25.0 28.0 1100 US Highway 271 South Gilmer, Texas 75644 34 A 9.56 9.56 13.75 13.75 18.38 18.38 23.75 23.75 B C D E ALUMINUM CATALOG # 1.92 2.35 2.60 3.17 3.67 4.42 4.92 5.42 2.27 2.27 3.08 3.08 4.33 4.33 5.33 5.33 1.88 1.88 2.63 2.63 3.81 3.81 4.75 4.75 6 6 10 10 15 15 20 20 C8X-100-A C8X-125-A C8X-150-A C8X-200-A C8X-250-A C8X-300-A C8X-350-A C8X-400-A Phone: 903.843.4388 Fax: 903.843.2516 Conduit Bodies and Covers Conduit Bodies – Mogul Technical Data BUB PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT 1" UB6X-100G 1-1/4" UB6X-125G 1-1/2" UB6X-150G 2" UB6X-200G 2-1/2" UB6X-250G 3" UB6X-300G 3-1/2" UB6X-350G UB6X-400G 4" (cover sold separately) 3.2 4.0 5.9 7.8 12.5 17.0 25.0 28.0 A 9.19 9.31 13.50 13.50 17.75 17.88 23.38 23.25 B C D E ALUMINUM CATALOG # 2.69 3.19 3.5 4.13 4.81 5.63 6.38 6.81 2.27 2.27 3.08 3.08 4.33 4.33 5.33 5.33 1.88 1.88 2.63 2.63 3.81 3.81 4.75 4.75 6 6 10 10 15 15 20 20 UB6X-100-A UB6X-125-A UB6X-150-A UB6X-200-A UB6X-250-A UB6X-300-A UB6X-350-A UB6X-400-A B C D E ALUMINUM CATALOG # 2.84 3.28 3.63 4.19 5.09 5.84 6.50 7.00 2.27 2.27 3.08 3.08 4.33 4.33 5.33 5.33 1.88 1.88 2.63 2.63 3.81 3.81 4.75 4.75 6 6 10 10 15 15 20 20 LB6X-100-A LB6X-125-A LB6X-150-A LB6X-200-A LB6X-250-A LB6X-300-A LB6X-350-A LB6X-400-A B C D E ALUMINUM CATALOG # 1.92 2.35 2.60 3.17 3.67 4.42 4.92 5.42 3.24 3.24 4.14 4.14 5.67 5.80 6.96 6.96 1.88 1.88 2.63 2.63 3.81 3.81 4.75 4.75 6 6 10 10 15 15 20 20 T8X-100-A T8X-125-A T8X-150-A T8X-200-A T8X-250-A T8X-300-A T8X-350-A T8X-400-A BLB PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT 3.2 4.2 6.0 7.0 13.8 17.5 25.0 28.0 8.63 8.63 12.73 12.73 16.95 16.95 22.17 22.17 General Service Fittings 1" LB6X-100G 1-1/4" LB6X-125G 1-1/2" LB6X-150G 2" LB6X-200G 2-1/2" LB6X-250G 3" LB6X-300G 3-1/2" LB6X-350G LB6X-400G 4" (cover sold separately) A BT PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT A 1" T8X-100G 1-1/4" T8X-125G 1-1/2" T8X-150G 2" T8X-200G 2-1/2" T8X-250G 3" T8X-300G 3-1/2" T8X-350G 4" T8X-400G (cover sold separately) 3.2 3.6 7.5 9.0 15.0 19.0 29.0 32.0 9.56 9.56 13.75 13.75 18.38 18.38 23.75 23.75 BG COVERS (body sold separately) FERROUS CATALOG # DESCRIPTION BG48 BG68 BG88 BG98 1 - 1 1/4 BG COVER MOGUL 1 1/2 - 2 BG COVER MOGUL 2 1/2 - 3 BG COVER MOGUL 3 1/2 - 4 BG COVER MOGUL Contact us: customerservice@permacote.com NOMINAL WEIGHT 2.5 3.2 6.4 9.8 ALUMINUM CATALOG # BG48-A BG68-A BG88-A BG98-A Visit www.permacote.com For more information 35 General Service Fittings knockout Hubs knockout Hubs description: Perma-Cote ST style knockout hubs are used to terminate conduit runs through the wall of a sheet metal electrical enclosure. They are available with or without grounding lug. STTB style hubs are “ThroughBulkhead” fittings used to pass conduit runs through firewalls or bulkheads up to 1/8" thick. STTTB style hubs perform the same function for unlimited wall thicknesses, (furnished without nipples). ■ 40 mil gray PVC exterior coating ■ ST available in 12 trade sizes from 1/2" through 6" ■ STTB available in 10 trade sizes from 1/2" through 4" ■ STTTB available in 6 trade sizes from 1/2" through 2" ■ Sealing sleeves on conduit side of hub ■ Molded PVC gasket seals flush with enclosure wall ■ O-ring gasket provides additional seal Features: Standards: steel only: st, stG ■ UL 514B (E200413) ■ NEC/CEC: Class I, Division 2 Class II, Division 1 & 2 Class III, Division 1 & 2 NOTE: ■ All Screw-tight Hubs are listed for NEMA and UL type enclosures 2, 3, 3R, 4, 4X, 11 and 12 ■ Grounding and Bonding Hubs are listed for NEMA Enclosures 2, 3, 3R, 4 and 12 1100 US Highway 271 South Gilmer, Texas 75644 36 Phone: 903.843.4388 Fax: 903.843.2516 knockout Hubs knockout Hubs Technical Data ST PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" STG NOMINAL CATALOG # WEIGHT A ST-1 ST-2 ST-3 ST-4 ST-5 ST-6 ST-7 ST-8 ST-9 ST-10 ST-11 ST-12 0.2 0.3 0.4 0.4 0.6 1.2 1.5 2.1 3.0 3.5 5.4 6.9 1.34 1.47 1.66 1.69 1.69 1.75 2.22 2.31 2.38 2.44 2.94 3 B C 2.00 2.25 2.50 3.25 3.50 4.25 4.75 5.25 5.50 6.25 7.50 8.50 0.81 0.91 1.03 1.03 1.03 1.09 1.28 1.38 1.44 1.50 2.00 2.00 MAX ALUMINUM WALL THICK CATALOG # 0.19 0.19 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.31 ST STG NOMINAL CATALOG # WEIGHT A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" STG-1 STG-2 STG-3 STG-4 STG-5 STG-6 STG-7 STG-8 STG-9 STG-10 STG-11 STG-12 0.2 0.3 0.4 0.4 0.6 1.2 1.5 2.1 3.0 3.5 5.4 6.9 1.34 1.47 1.66 1.69 1.69 1.75 2.22 2.31 2.38 2.44 2.94 3.00 MAX ALUMINUM WALL THICK CATALOG # B C 2.00 2.25 2.50 3.25 3.50 4.25 4.75 5.25 5.50 6.25 7.50 8.50 0.81 0.91 1.03 1.03 1.03 1.09 1.28 1.38 1.44 1.50 2.00 2.00 0.19 0.19 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.31 STAG-1 STAG-2 STAG-3 STAG-4 STAG-5 STAG-6 STAG-7 STAG-8 STAG-9 STAG-10 STAG-11 STAG-12 STTB PIPE SIZE CATALOG # NOMINAL WEIGHT A B MAX WALL THICK ALUMINUM CATALOG # STTB-1 STTB-2 STTB-3 STTB-4 STTB-5 STTB-6 STTB-7 STTB-8 STTB-9 STTB-10 0.5 0.5 0.7 1.0 1.2 1.7 2.5 3.0 4.2 5.9 1.34 1.47 1.66 1.69 1.69 1.75 2.22 2.31 2.38 2.44 2.00 2.25 2.50 3.25 3.50 4.25 4.75 5.25 5.50 6.25 0.19 0.19 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 STTBA-1 STTBA-2 STTBA-3 STTBA-4 STTBA-5 STTBA-6 STTBA-7 STTBA-8 STTBA-9 STTBA-10 CATALOG # NOMINAL WEIGHT A B MAX WALL THICK ALUMINUM CATALOG # STTTB-1 STTTB-2 STTTB-3 STTTB-4 STTTB-5 STTTB-6 1.0 1.0 1.4 2.0 2.4 3.4 1.34 1.47 1.66 1.69 1.69 1.75 2.00 2.25 2.50 3.25 3.50 4.25 * * * * * * STTTBA-1 STTTBA-2 STTTBA-3 STTTBA-4 STTTBA-5 STTTBA-6 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" General Service Fittings kNOCkOUT HUB CONFIGURATIONS STA-1 STA-2 STA-3 STA-4 STA-5 STA-6 STA-7 STA-8 STA-9 STA-10 STA-11 STA-12 PIPE SIZE STTTB STTB STTTB PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" * Unlimited wall thickness – determined by nipple used. Contact us: customerservice@permacote.com Visit www.permacote.com For more information 37 General Service Fittings Liquid Tight Connectors Liquid Tight Connectors description: Perma-Cote liquid tight connectors are used with liquid tight conduit to wire motors, transformers, processing equipment, pumps, etc. The flexible conduit and the PVC coated connector work together to seal out water and other corrosive liquids, protecting the conductors from damage. ■ ■ ■ ■ ■ Features: Standards: steel fittings only ■ UL 514B (E200413), UL 467 (E217890) 40 mil gray PVC exterior coating 2 mil green urethane interior coating 13 trade sizes from 3/8" through 6" Sealing sleeves on all conduit openings Available in straight, 45° or 90° body configurations ■ Available with an external grounding lug LIqUID TIGHT CONNECTORS CONFIGURATIONS 90˚ 90˚ with Ground Straight 45˚ 1100 US Highway 271 South Gilmer, Texas 75644 38 Phone: 903.843.4388 Fax: 903.843.2516 Liquid Tight Connectors STRAIGHT CONNECTOR PIPE SIZE FERROUS CATALOG # 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 4Q38T 4Q50T 4Q75T 4Q100T 4Q125T 4Q150T 4Q200T 4Q250T 4Q300T 4Q350T STRAIGHT CONNECTOR WITH GROUND A B C NOMINAL WEIGHT 1.24 1.46 1.74 1.96 2.36 2.80 3.33 3.83 4.58 5.58 1.5 1.56 1.63 2.06 2.50 2.69 3.06 4.13 4.25 4.50 0.56 0.56 0.56 0.75 0.81 0.81 0.88 1.00 1.00 1.13 0.2 0.2 0.3 0.4 0.8 0.9 1.7 3.0 4.2 6.2 90˚ ALUMINUM CATALOG # PIPE SIZE FERROUS CATALOG # 4Q38T-A 4Q50T-A 4Q75T-A 4Q100T-A 4Q125T-A 4Q150T-A 4Q200T-A 4Q250T-A 4Q300T-A 4Q350T-A 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 4Q38LT 4Q50LT 4Q75LT 4Q100LT 4Q125LT 4Q150LT 4Q200LT 4Q250LT 4Q300LT 4Q350LT A B C GROUND NOMINAL ALUMINUM WIRE WEIGHT CATALOG # 1.24 1.46 1.74 1.96 2.33 3.33 3.89 4.52 5.27 6.21 1.5 1.56 1.63 2.06 2.5 2.69 3.06 4.13 4.25 4.50 0.56 0.56 0.56 0.75 0.81 0.81 0.88 1.00 1.00 1.13 14-8 14-8 14-4 14-4 8/1/2000 4/2/2000 4/2/2000 2/4/2000 2/4/2000 2/4/2000 90˚ with Ground 0.2 0.2 0.3 0.4 0.8 0.9 1.7 3.0 4.2 6.2 4Q38LT-A 4Q50LT-A 4Q75LT-A 4Q100LT-A 4Q125LT-A 4Q150LT-A 4Q200LT-A 4Q250LT-A 4Q300LT-A 4Q350LT-A Straight 45˚ General Service Fittings 45° CONNECTOR 45° CONNECTOR WITH GROUND PIPE SIZE FERROUS CATALOG # A B C NOMINAL WEIGHT 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 4Q438T 4Q450T 4Q475T 4Q4100T 4Q4125T 4Q4150T 4Q4200T 4Q4250T 4Q4300T 4Q4400T 1.24 1.46 1.74 1.96 2.36 2.80 3.33 3.83 4.58 5.58 1.56 1.88 2.13 2.25 2.75 3.38 3.88 4.25 4.25 4.63 0.56 0.56 0.56 0.75 0.81 0.81 0.88 1.00 1.00 1.13 0.3 0.3 0.4 0.5 1.5 1.2 2.0 3.0 4.2 6.2 ALUMINUM CATALOG # PIPE SIZE FERROUS CATALOG # 4Q938T-A 4Q950T-A 4Q975T-A 4Q9100T-A 4Q9125T-A 4Q9150T-A 4Q9200T-A – – – 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 4Q938LT 4Q950LT 4Q975LT 4Q9100LT 4Q9125LT 4Q9150LT 4Q9200LT 4Q9250LT 4Q9300LT 4Q9400LT 90° CONNECTOR PIPE SIZE FERROUS CATALOG # A B C GROUND NOMINAL WIRE WEIGHT 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 4Q438LT 4Q450LT 4Q475LT 4Q4100LT 4Q4125LT 4Q4150LT 4Q4200LT 4Q4250LT 4Q4300LT 4Q4400LT 1.24 1.46 1.74 1.96 2.33 3.33 3.89 4.52 5.27 6.21 1.56 1.88 2.13 2.25 2.75 3.38 3.88 4.25 4.25 4.63 0.56 0.56 0.56 0.75 0.81 0.81 0.88 1.00 1.00 1.13 14-8 14-8 14-4 14-4 4/2/2000 4/2/2000 4/2/2000 2/4/2000 2/4/2000 2/4/2000 0.3 0.3 0.4 0.5 1.5 1.2 2.0 3.0 4.2 6.2 90° CONNECTOR WITH GROUND PIPE SIZE FERROUS CATALOG # A B C NOMINAL WEIGHT 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 4Q938T 4Q950T 4Q975T 4Q9100T 4Q9125T 4Q9150T 4Q9200T 4Q9250T 4Q9300T 4Q9400T 1.24 1.46 1.74 1.96 2.36 2.80 3.33 3.83 4.58 5.58 1.38 1.56 1.75 2.19 2.75 2.94 3.44 8.88 10.25 12.63 0.56 0.56 0.56 0.75 0.81 0.81 0.88 1.00 1.00 1.13 0.3 0.3 0.4 0.6 1.0 1.7 2.7 3.8 4.2 6.2 Contact us: customerservice@permacote.com A B 1.24 1.25 1.46 1.44 1.74 1.81 1.96 2.06 2.33 2.50 3.33 2.94 3.89 3.44 4.52 8.88 5.27 10.25 6.21 12.63 C GROUND NOMINAL ALUMINUM WIRE WEIGHT CATALOG # 0.56 0.56 0.75 0.75 0.81 0.81 0.88 1.00 1.00 1.13 14-8 14-8 14-4 14-4 8/1/2000 4/2/2000 4/2/2000 2/4/2000 2/4/2000 2/4/2000 0.3 0.3 0.4 0.6 1.0 1.7 2.7 3.8 4.2 6.2 4Q938LT-A 4Q950LT-A 4Q975LT-A 4Q9100LT-A 4Q9125LT-A 4Q9150LT-A 4Q9200LT-A – – – Visit www.permacote.com For more information 39 TECk Series Cable Fittings TECk Series Armored Cable Fittings description: Perma-Cote TECk Series cable fittings are designed for use with jacketed TECk cable with aluminum or steel armor. TECk series cable fittings are installed to provide a means for passing TECk type cable into an enclosure, panel board, or other equipment, to form a mechanical watertight and dust tight termination, and to provide ground continuity between the cable armour and metal enclosures. ■ 40 mil gray PVC exterior coating with cable sleeve and sealing gland ■ Standard material is aluminum ■ Stainless steel copper-plated spring provides grounding continuity of cable armour (TECk cable only) ■ Watertight seal on outer sheath of cable ■ Standard neoprene seal suitable for use in operating temperatures -25° to 60°C ■ An integral o-ring seal on entry threads ■ Available with NPT threads General Service Fittings Features: Gland type: ■ Armoured Cable type: ■ TECk Armoured ■ CSA Certified Class II, Div. 1 & 2, Groups E, F, G; Class III – CSA File LR13046 ■ Type 4 and IP56 ■ Wet locations Standards: 1100 US Highway 271 South Gilmer, Texas 75644 40 Phone: 903.843.4388 Fax: 903.843.2516 TECk Series Cable Fittings TECk Series – Technical Data TECk SERIES CABLE ACCEPTANCE PVC COATED ALUMINUM CATALOG # 1/2" 1/2" 1/2" 1/2" 3/4" 3/4" 1" 1-1/4' 1-1/4' 1-1/4' 1-1/2" 1-1/2" 2" 2" 2" 2" 2-1/2" 2-1/2" 3" 3" 3" 3-1/2" 3-1/2" 4" 4" 4" 0.630 0.630 0.630 0.630 0.630 0.630 0.750 0.800 0.800 0.800 0.800 0.800 0.825 0.825 0.875 0.875 1.300 1.300 1.400 1.400 1.400 1.400 1.400 1.400 1.400 1.400 ARMOR RANGE H MIN MAX 0.415 0.490 0.615 0.715 0.770 0.915 1.077 1.240 1.390 1.490 1.590 1.790 1.790 1.990 2.190 2.390 2.240 2.440 2.640 2.870 3.042 3.270 3.440 3.600 3.755 3.910 0.570 0.680 0.805 0.905 0.985 1.125 1.295 1.545 1.545 1.795 1.885 2.107 2.107 2.280 2.485 2.656 2.560 2.750 2.970 3.190 3.390 3.590 3.770 3.930 4.065 4.220 OUTER SHEATH E MIN MAX 0.525 0.600 0.725 0.825 0.880 1.025 1.187 1.350 1.500 1.600 1.700 1.900 1.900 2.100 2.300 2.500 2.380 2.580 2.790 3.000 3.210 3.420 3.610 3.810 3.965 4.120 0.650 0.760 0.885 0.985 1.065 1.205 1.375 1.625 1.625 1.875 1.965 2.187 2.187 2.375 2.565 2.750 2.640 2.840 3.060 3.270 3.480 3.690 3.870 4.030 4.185 4.340 Contact us: customerservice@permacote.com GLAND LENGTH F (LESS ENTRY) 2.300 2.300 2.300 2.300 2.500 2.500 2.625 3.500 3.400 3.500 3.800 3.900 4.000 4.000 4.000 4.000 5.000 5.000 5.000 5.000 5.000 5.000 5.000 5.000 5.000 5.000 ACROSS ACROSS FLATS CORNERS G 1.250 1.375 1.500 1.500 2.000 2.000 2.250 3.000 3.000 3.000 3.750 3.500 3.750 3.750 4.125 4.125 4.500 4.500 4.600 4.900 5.000 5.600 5.500 6.125 6.125 6.125 1.350 1.500 1.600 1.600 2.125 2.125 2.400 3.125 3.125 3.125 3.600 3.750 4.000 4.000 4.400 4.400 4.750 4.750 4.900 5.250 5.250 5.900 5.900 6.500 6.500 6.500 SEALING GLAND C STRIP LENGTH D 1.925 1.925 1.925 1.925 2.000 2.000 2.370 2.370 2.370 2.870 3.250 3.250 3.750 3.750 3.750 3.750 4.500 4.500 5.000 5.000 5.000 5.500 5.500 6.100 6.100 6.100 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" General Service Fittings TECK050-1 TECK050-2 TECK050-3 TECK050-4 TECK075-5 TECK075-6 TECK100-7 TECK125-8 TECK125-9 TECK125-10 TECK150-11 TECK150-12 TECK200-13 TECK200-14 TECK200-15 TECK200-16 TECK250-17 TECK250-18 TECK300-19 TECK300-20 TECK300-21 TECK350-22 TECK350-23 TECK400-24 TECK400-25 TECK400-26 ENTRY THREAD THREAD SIZE A LENGTH B NPT SIZE NPT HExAGON DIMENSIONS Visit www.permacote.com For more information 41 Grounding Bushings and Split Couplings Grounding Bushings description: Perma-Cote grounding bushings are used on threaded PVC-coated rigid conduit to provide a means of grounding conduit through an insulated bushing. ■ ■ ■ ■ General Service Fittings Features: 40 mil gray PVC exterior coating 2 mil green urethane interior coating 10 trade sizes from 1/2" through 4" Aluminum lug for copper or aluminum grounding conductor GROUNDING BUSHINGS PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" GLL1 GLL2 GLL3 GLL4 GLL5 GLL6 GLL7 GLL8 GLL9 GLL10 NOMINAL WEIGHT 0.1 0.1 0.1 0.2 0.2 0.3 0.5 0.7 1.0 1.1 Split Couplings description: Perma-Cote split couplings are used to connect two pieces of conduit where the conduit can’t be turned because of limited clearance between runs or a wall or other obstruction. ■ ■ ■ ■ Features: 40 mil gray PVC exterior coating 2 mil green urethane interior coating 12 trade sizes from 1/2" through 6" Sealing sleeves on all conduit openings SPLIT COUPLINGS PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" SSP-50 SSP-75 SSP-100 SSP-125 SSP-150 SSP-200 SSP-250 SSP-300 SSP-350 SSP-400 SSP-500 SSP-600 1100 US Highway 271 South Gilmer, Texas 75644 42 NOMINAL WEIGHT 0.2 0.3 0.4 0.6 0.7 1.0 2.3 3.0 3.8 4.1 6.0 8.6 Phone: 903.843.4388 Fax: 903.843.2516 Reducing Bushings, Reducing Couplings, and Plugs Reducing Bushings, Reducing Couplings, and Plugs ■ NEC/CEC: Class I, Division 1 & 2, Groups A, B, C, D Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III All REC, RE, and PLGs meet Class I, Division 1 & 2, Groups C, D. REs & PLGs meet the above standards only when used in conjunction with hazardous location fittings. Standards: Re = Reducers RE style reducers reduce conduit hubs to a smaller size. They are provided with an integral bushing to prevent conductor damage and full, clean cut threads for ease of assembly. all re reducers are coated inside and out with green polyurethane for corrosion protection. ReC = Reducing Couplings Perma-Cote reducing couplings are used to connect two pieces of conduit of different size. PLG = Plugs REDUCING BUSHINGS PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT ALUMINUM CATALOG # 3/4" – 1/2" 1" – 1/2" 1" – 3/4" 1-1/4" – 1/2" 1-1/4" – 3/4" 1-1/4" – 1" 1-1/2" – 1/2" 1-1/2" – 3/4" 1-1/2" – 1" 1 1/2 – 1-1/4 2" – 1/2" 2" – 3/4" 2" – 1" 2" – 1-1/4" 2" – 1-1/2" 2-1/2" – 1" 2 1/2" – 1-1/4" 2-1/2" – 1-1/2" 2-1/2" – 2" 3" – 1" 3" – 1-1/4" 3" – 1-1/2" 3" – 2" 3" – 2-1/2" 3-1/2" – 2" 3-1/2" – 2-1/2" 3-1/2" – 3" 4" – 2" 4" – 2-1/2" 4" – 3" 4" – 3-1/2" 5" – 4" 6" – 5" * RE21 * RE31 * RE32 * RE41 * RE42 * RE43 * RE51 * RE52 * RE53 * RE54 * RE61 * RE62 * RE63 * RE64 * RE65 * RE73 * RE74 * RE75 * RE76 * RE83 * RE84 * RE85 * RE86 * RE87 * RE96 * RE97 * RE98 * RE106 * RE107 * RE108 * RE109 RE01210 RE01412 0.2 0.7 0.5 0.8 0.8 0.8 0.9 0.9 0.9 0.9 1.1 1.1 1.2 1.3 1.6 1.6 1.6 1.6 1.7 1.7 2.3 2.4 2.5 4.0 4.6 4.7 4.8 5.0 5.2 6.0 6.1 7.4 8.0 RE21SA RE31SA RE32SA RE41SA RE42SA RE43SA RE51SA RE52SA RE53SA RE54SA RE61SA RE62SA RE63SA RE64SA RE65SA RE73SA RE74SA RE75SA RE76SA RE83SA RE84SA RE85SA RE86SA RE87SA RE96SA RE97SA RE98SA RE106SA RE107SA RE108SA RE109SA RE01210SA RE01412SA PIPE SIZE 3/4" – 1/2" 1" – 1/2" 1" – 3/4" 1-1/4" – 3/4" 1-1/4" – 1" 1-1/2" – 3/4" 1-1/2" – 1" 1-1/2" – 1-1/4" 2" – 3/4" 2" – 1" 2" – 1-1/4" 2" – 1-1/2" 2-1/2" – 1-1/2" 3" – 2" 3-1/2" – 2-1/2" 4" – 3" 5" – 4" FERROUS CATALOG # * REC-0705 * REC-1005 REC-1007 REC-1207 REC-1210 REC-1507 REC-1510 REC-1512 REC-2007 REC-2010 REC-2012 REC-2015 REC-2515 REC-3020 REC-97 REC-4030 REC-5040 NOMINAL WEIGHT 0.2 0.7 0.5 1.0 0.8 1.4 1.2 1.3 1.5 2.3 2.6 2.8 3.2 3.7 4.6 5.9 7.4 ALUMINUM CATALOG # REC-0705-A REC-1005-A REC-1007-A REC-1207-A REC-1210-A REC-1507-A REC-1510-A REC-1512-A REC-2007-A REC-2010-A REC-2012-A REC-2015-A – REC-3020-A – – – General Service Fittings PLG style plugs are used to close unused conduit hubs. They are available with either recessed square drive sockets or raised square drive heads. all PLG plugs are coated with polyurethane on non-threaded surfaces for corrosion protection. REDUCING COUPLINGS SqUARE HEAD PLUGS PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" FERROUS CATALOG # * PLG15 * PLG25 * PLG35 † PLG45 † PLG55 † PLG65 PLG75 PLG85 PLG95 PLG105 NOMINAL WEIGHT 0.5 0.6 0.2 0.3 0.3 0.4 0.4 0.5 0.5 0.6 RECESSED PLUGS PIPE SIZE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" FERROUS CATALOG # * PLG1 * PLG2 * PLG3 † PLG4 † PLG5 † PLG6 † PLG7 † PLG8 † PLG9 † PLG10 NOMINAL WEIGHT 0.2 0.2 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.5 *Suitable for Groups A & B. † Suitable for Group B. Contact us: customerservice@permacote.com Visit www.permacote.com For more information 43 Conduit Expansion Joints Conduit Expansion Joints description: Perma-Cote Ax type expansion joints are used to connect two lengths of conduit subject to longitudinal movement, including that caused in long runs by thermal expansion and contraction. ■ ■ ■ ■ ■ Features: 40 mil gray PVC exterior coating 2 mil green urethane interior coating 10 trade sizes from 1/2" through 4" Sealing sleeves on all conduit openings Available with either 4" or 8" maximum movement ■ Internally Grounded ■ NEC Article 250-77 ■ NEC Article 300-7 (b) ■ NEMA FB1 General Service Fittings Standards: Expansion Joints Technical Data 4" TRAVEL Ax SERIES PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" AX50 AX75 AX100 AX125 AX150 AX200 AX250 AX300 AX350 AX400 8" TRAVEL Ax SERIES A B 1.83 2.20 2.51 3.27 3.76 4.83 4.95 5.45 6.70 6.70 6.75 6.75 7.25 7.56 7.87 8.25 9.31 10.00 9.81 9.81 NOMINAL WEIGHT 1.5 2.9 3.6 3.8 6.2 7.3 9.8 13.6 16.1 22.5 ALUMINUM CATALOG # PIPE SIZE FERROUS CATALOG # AX50-A AX75-A AX100-A AX125-A AX150-A AX200-A – AX300-A AX350-A AX400-A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" AX850 AX875 AX8100 AX8125 AX8150 AX8200 AX8250 AX8300 AX8350 AX8400 1100 US Highway 271 South Gilmer, Texas 75644 44 A B 1.83 2.20 2.51 3.27 3.76 4.83 4.95 5.45 6.70 6.70 10.75 10.75 11.25 11.56 11.87 12.25 13.31 14.00 13.81 13.81 NOMINAL WEIGHT 1.9 3.0 3.3 4.7 7.3 10.7 14.4 15.9 23.8 25.7 ALUMINUM CATALOG # AX850-A AX875-A AX8100-A AX8125-A AX8150-A AX8200-A AX8250-A AX8300-A AX8350-A AX8400-A Phone: 903.843.4388 Fax: 903.843.2516 Conduit Unions Conduit Unions Conduit Union Technical Data description: UNF UNY Perma-Cote UNF unions are used to connect conduit to conduit or to allow for future changes to the conduit system. Female threads are provided at each end. Perma-Cote UNY unions are used to connect conduit to a conduit fitting, junction box, or device enclosure. One end is a male thread and the other is female. 40 mil gray PVC exterior coating 2 mil green urethane interior coating 13 trade sizes from 1/2" through 6" Sealing sleeves on all conduit openings Molded PVC gasket seals fitting ■ NEC/CEC: ■ UNF/UNY 1/2" through 1" Class I, Division 1 & 2, Groups A, B, C, D Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III ■ UNF/UNY 905, 1005 Class I, Division 1 & 2, Groups B, C, D Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III ■ UNF, UNY - all sizes Class I, Division 1 & 2, Groups C, D Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III Standards: UNF PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT LENGTH MAX DIA. 1/2" 3/4" 3/4" – 1/2" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" UNF50 UNF75 UNF75-50 UNF100 UNF125 UNF150 UNF200 UNF250 UNF300 UNF350 UNF400 UNF500 UNF600 0.3 0.5 0.6 0.7 1.5 2.3 3.6 5.0 6.5 8.2 10.0 12.5 14.8 1.81 1.75 1.75 2.00 2.25 2.63 2.56 3.19 3.44 4.13 4.13 3.81 3.81 2.00 2.25 2.25 2.75 3.00 3.50 4.50 4.75 5.50 6.50 7.00 9.00 10.25 PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT LENGTH MAX DIA. 1/2" 3/4" 3/4" – 1/2" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" UNY50 UNY75 UNY75-50 UNY100 UNY125 UNY150 UNY200 UNY250 UNY300 UNY350 UNY400 UNY500 UNY600 0.4 0.7 0.8 1.3 2.6 3.9 4.2 5.5 7.5 8.4 10.5 12.0 14.9 2.38 2.44 2.44 2.75 3.19 3.56 3.75 4.63 5.00 5.50 5.63 5.25 5.38 2.00 2.25 2.25 2.75 3.00 3.50 4.50 4.75 5.50 6.50 7.00 9.00 10.25 Hazardous Location Fittings ■ ■ ■ ■ ■ Features: ALUMINUM CATALOG # UNF-50-A UNF-75-A – UNF-100-A UNF-125-A UNF-150-A UNF-200-A UNF-250-A UNF-300-A UNF-350-A UNF-400-A – – UNY Contact us: customerservice@permacote.com ALUMINUM CATALOG # UNY-50-A UNY-75-A – UNY-100-A UNY-125-A UNY-150-A UNY-200-A UNY-250-A UNY-300-A UNY-350-A UNY-400-A – – Visit www.permacote.com For more information 45 Service Entrance Elbows LBY Series Service Entrance Elbows for Hazardous Locations description: Hazardous Location Fittings Perma-Cote LBY type elbows are used as service entrance elbows between service entrance and vertical weatherhead conduit runs, to change direction of a conduit run 90˚ when space is limited, and for pull outlets. They may be used for general service or hazardous locations. ■ ■ ■ ■ ■ Features: Standards: 40 mil gray PVC exterior coating 2 mil green urethane interior coating 5 trade sizes from 1/2" through 1-1/2" Sealing sleeves on all conduit openings Molded PVC gasket seals fitting cover to body series Lby-50 through Lby-150 ■ NEC/CEC Class I, Division 1 & 2, Groups C, D Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III LBY Series Technical Data LBY SERIES – FOR HAzARDOUS LOCATIONS PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" LBY-50 LBY-75 LBY-100 LBY-125 LBY-150 1100 US Highway 271 South Gilmer, Texas 75644 46 A B NOMINAL WEIGHT ALUMINUM CATALOG # 2.81 3.19 3.25 3.78 4.5 2.08 2.33 2.58 3.02 3.46 1.0 1.2 1.7 2.5 2.7 LBY-50-A LBY-75-A LBY-100-A LBY-125-A LBY-150-A Phone: 903.843.4388 Fax: 903.843.2516 Malleable Elbows Malleable Elbows Malleable Elbows Technical Data 90˚ Male description: 90˚ Male & Female 90˚ Female ■ 40 mil gray PVC exterior coating ■ 2 mil green urethane interior coating ■ Various configurations in 10 trade sizes from 1/2" through 4" ■ Sealing sleeves on all conduit openings Hazardous Location Fittings Perma-Cote EL style malleable elbows are used in a conduit run to change direction 90˚ or to terminate at a fitting or box. They are available with male threads only, female threads only, or male and female threads. Features: ■ NEC/CEC: 1/2", 3/4", 1" Class I, Division 1 & 2, Groups A, B, C, D Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III ■ All sizes Class I, Division 1 & 2, Groups C, D Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III Standards: MALLEABLE ELBOWS – 90˚ MALE-MALE PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" EL-195 EL-295 EL-395 A NOMINAL WEIGHT 1.44 1.63 1.88 0.3 0.5 0.7 MALLEABLE ELBOWS – 90˚ MALE-FEMALE PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 8-50 8-75 8-100 8-125 A NOMINAL WEIGHT 1.53 1.63 1.88 2.13 0.3 0.5 1.2 2.8 ALUMINUM CATALOG # 8-50-A 8-75-A 8-100-A – MALLEABLE ELBOWS – 90˚ FEMALE-FEMALE PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" EL-950 EL-975 EL-9100 EL-9125 EL-9150 EL-9200 EL-9250 Contact us: customerservice@permacote.com A NOMINAL WEIGHT ALUMINUM CATALOG # 1.53 1.75 2.00 2.25 4.00 5.00 6.44 0.7 0.9 1.2 2.4 3.0 6.0 7.9 EL-950-A EL-975-A EL-9100-A EL-9125-A EL-9150-A EL-9200-A – Visit www.permacote.com For more information 47 GUA Series Outlet Boxes GUA Series Conduit Outlet Boxes for Hazardous Locations description: Perma-Cote GUA series conduit outlet boxes are installed in hazardous location conduit systems to serve as pull and splice boxes, to change the direction of a conduit run, to connect runs of conduit, or to provide access to conductors. They are provided with covers as standard. Inquire about special covers to allow use to mount lighting fixtures or as sealing fittings. Electrical continuity of the conduit system is maintained across assembled joints. ■ 40 mil gray PVC exterior coating ■ 2 mil green urethane interior coating ■ Trade sizes from 1/2" through 2" in various styles and configurations ■ Sealing sleeves on all conduit openings ■ Neoprene O-ring is standard ■ Molded-in PVC seal preserves venting characteristics of fitting but seals out corrosives ■ Standard material is a cast iron alloy body with a copper-free aluminum cover. Consult Factory for availability of cast iron covers ■ Internal green grounding screw is standard Hazardous Location Fittings Features: Standards: steel and aluminum ■ UL 514A, 514D (E231035) ■ CSA C22.2 No. 18, CSA C22.2 No. 42 ■ NEC/CEC: Class I, Division 1 & 2, Groups C, D Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III ■ ANSI Standard C-33.27 ■ NEMA/EEMAC 3,4 Cover Conduit Body GUA SERIES DIMENSIONS PVC Coating An integral PVC gasket on GUA type fittings preserves the venting characteristics of the uncoated fitting but prevents corrosive liquids from entering from the outside. Variables referenced to the technical data charts GUA SERIES CONFIGURATIONS GUA GUAB GUAC GUAM GUAN GUAT GUAD GUAL GUAW GUAX 1100 US Highway 271 South Gilmer, Texas 75644 48 Phone: 903.843.4388 Fax: 903.843.2516 GUA Series Outlet Boxes GUA Series – Technical Data GUA GUAB PIPE SIZE FERROUS COVER CATALOG # OPENING 1/2" 1/2" 3/4" 3/4" 1" 1-1/4" 1-1/2" GUA14 GUA16 GUA24 GUA26 GUA36 GUA47 GUA59 ALUMINUM CATALOG # 2" 3" 2" 3" 3" 3-5/8" 5" – – – GUA26-A – – – PRODUCT DIMENSIONS A B C D 2.58 3.58 2.58 3.58 3.58 4.33 5.83 1.85 2.04 2.04 2.04 2.35 2.73 3.85 1.75 1.88 2 1.88 2.19 2.75 3.75 0.67 0.67 0.79 0.79 0.92 1.13 1.32 GUAC PIPE SIZE FERROUS COVER NOMINAL ALUMINUM CATALOG # OPENING WEIGHT CATALOG # 1/2" 1/2" 3/4" 3/4" 1" 1-1/4" 1-1/4" 1-1/2" 2" GUAC14 GUAC50 GUAC24 GUAC75 GUAC100 GUAC125 GUAC49 GUAC150 GUAC200 2" 3" 2" 3" 3" 3-5/8" 5" 5" 5" 3.5 2.0 3.5 2.0 3.9 5.2 9.5 11 11 GUAC14-A GUAC50-A GUAC24-A GUAC75-A GUAC100-A GUAC125-A – GUAC150-A GUAC200-A PRODUCT DIMENSIONS A B C D 2.58 3.58 2.58 3.58 3.58 4.33 5.83 5.83 5.83 2.29 2.04 2.04 2.04 2.35 2.73 3.85 3.85 4.10 2.19 1.88 2.00 1.88 2.19 2.75 3.75 3.75 4.00 0.67 0.67 0.79 0.79 0.92 1.13 1.20 1.32 1.60 PIPE SIZE FERROUS COVER NOMINAL ALUMINUM CATALOG # OPENING WEIGHT CATALOG # 1/2" 1/2" 3/4" 3/4" 1" 1-1/4" 1-1/4" 1-1/2" 2" GUAL14 GUAL50 GUAL24 GUAL75 GUAL100 GUAL125 GUAL49 GUAL150 GUAL200 2" 3" 2" 3" 3" 3-5/8" 5" 5" 5" 2.0 2.1 3.2 2.5 3.7 5.2 8.5 11.2 12.5 GUAL14-A GUAL50-A GUAL24-A GUAL75-A GUAL100-A GUAL125-A GUAL49-A GUAL150-A GUAL200-A PRODUCT DIMENSIONS A B C D 2.58 3.58 2.58 3.58 3.58 4.33 5.83 5.83 5.83 1.85 2.04 2.04 2.04 2.35 2.73 3.85 3.85 4.10 1.75 1.88 2.00 1.88 2.19 2.75 3.75 3.75 4.00 0.67 0.67 0.79 0.79 0.92 1.13 1.20 1.32 1.60 GUAN PIPE SIZE COVER NOMINAL CATALOG # OPENING WEIGHT 1/2" 1/2" 3/4" 3/4" 1" 1-1/4" 1-1/2" 2" GUAN14 GUAN16 GUAN24 GUAN26 GUAN36 GUAN47 GUAN59 GUAN69 2" 3" 2" 3" 3" 3-5/8" 5" 5" PRODUCT DIMENSIONS A B C D 2.0 3.8 2.5 3.5 3.0 5.2 9.5 12.0 2.58 3.58 2.58 3.58 3.58 4.33 5.83 5.83 2.17 2.04 2.35 2.04 2.35 2.73 4.10 4.10 2.06 1.88 2.25 1.88 2.38 2.75 4.00 4.00 0.67 0.67 0.79 0.79 0.92 1.13 1.32 1.60 GUAW PIPE SIZE COVER NOMINAL ALUMINUM CATALOG # OPENING WEIGHT CATALOG # 1/2" 1/2" 3/4" 3/4" GUAW14 GUAW16 GUAW24 GUAW26 2" 3" 2" 3" 2 2 3 3 – – – GUAW26-A PRODUCT DIMENSIONS A B C D 2.58 3.58 2.58 3.58 1.85 2.04 2.04 2.04 1.75 1.88 2.00 1.88 0.67 0.67 0.79 0.79 FERROUS COVER NOMINAL ALUMINUM CATALOG # OPENING WEIGHT CATALOG # 1/2" 1/2" 3/4" 3/4" 1" 1-1/4" 1-1/2" 2" GUAB14 2" GUALB50 3" GUAB24 2" GUALB75 3" GUALB100 3" GUALB125 3-5/8" GUALB150 5" GUALB200 5" 2 3.2 2.2 3.3 3.8 5.0 8.1 9.1 GUAB14-A GUALB50-A – GUALB75-A GUALB100-A GUALB125-A GUALB150-A GUALB200-A PRODUCT DIMENSIONS A B C D 2.58 3.58 2.58 3.58 3.58 4.33 5.83 5.83 2.29 2.04 2.54 2.04 2.35 2.73 3.85 4.10 2.19 1.88 2.44 1.88 2.19 2.75 3.75 4.00 0.67 0.67 0.79 0.79 0.92 1.13 1.32 1.60 GUAD PIPE SIZE COVER NOMINAL ALUMINUM CATALOG # OPENING WEIGHT CATALOG # 1/2" 1/2" 3/4" 3/4" 1" 1-1/4" GUAD14 GUAD16 GUAD24 GUAD26 GUAD36 GUAD49 2" 3" 2" 3" 3" 5" 2.0 3.2 3.5 3.8 3.8 10.9 – – – GUAD26-A GUAD36-A – PRODUCT DIMENSIONS A B C D 2.58 3.58 2.58 3.58 3.58 5.83 1.85 2.04 2.04 2.04 2.35 3.85 1.75 1.88 2.00 1.88 2.19 3.75 0.67 0.67 0.79 0.79 0.92 1.13 GUAM PIPE SIZE FERROUS COVER NOMINAL ALUMINUM CATALOG # OPENING WEIGHT CATALOG # 1/2" 3/4" 1/2" 3/4" 1" 1-1/4" 2" GUAM14 GUAM24 GUAM16 GUAM26 GUAM36 GUAM47 GUAM69 2" 2" 3" 3" 3" 3-5/8" 5" 2.0 2.2 3.2 3.3 3.8 5.0 9.1 GUAM14-A – – – – – – Hazardous Location Fittings GUAL PIPE SIZE PRODUCT DIMENSIONS A B C D 2.58 2.58 3.58 3.58 3.58 4.33 5.83 1.85 2.04 2.04 2.04 2.35 2.73 4.10 1.75 2.00 1.88 1.88 2.19 2.75 4.00 0.67 0.79 0.67 0.79 0.92 1.13 1.60 GUAT PIPE SIZE FERROUS COVER NOMINAL ALUMINUM CATALOG # OPENING WEIGHT CATALOG # 1/2" 1/2" 3/4" 3/4" 1" 1-1/4" 1-1/2" 2" GUAT14 GUAT50 GUAT24 GUAT75 GUAT100 GUAT125 GUAT150 GUAT200 2" 3" 2" 3" 3" 3-5/8" 5" 5" 2.0 2.8 2.2 3.5 3.2 5.7 9.1 10.0 GUAT14-A GUAT50-A GUAT24-A GUAT75-A GUAT100-A GUAT125-A GUAT150-A GUAT200-A PRODUCT DIMENSIONS A B C D 2.58 3.58 2.58 3.58 3.58 4.33 5.83 5.83 2.29 2.04 2.04 2.04 2.35 2.73 3.85 4.10 2.19 1.88 2.00 1.88 2.19 2.75 3.75 4.00 0.67 0.67 0.79 0.79 0.92 1.13 1.32 1.60 GUAx PIPE SIZE FERROUS COVER NOMINAL ALUMINUM CATALOG # OPENING WEIGHT CATALOG # 1/2" 1/2" 3/4" 3/4" 1" 1-1/4" 1-1/2" 2" GUAX14 GUAX50 GUAX24 GUAX75 GUAX100 GUAX125 GUAX150 GUAX200 Contact us: customerservice@permacote.com 2" 3" 2" 3" 3" 3-5/8" 5" 5" 2.0 3.8 2.5 2.8 4.2 4.8 11.7 12.5 – GUAX50-A GUAX24-A GUAX75-A GUAX100-A GUAX125-A GUAX150-A GUAX200-A PRODUCT DIMENSIONS A B C D 2.58 3.58 2.58 3.58 3.58 4.33 5.83 5.83 1.85 2.04 2.04 2.04 2.35 2.73 3.85 4.10 1.75 1.88 2.00 1.88 2.19 2.75 3.75 4.00 0.67 0.67 0.79 0.79 0.92 1.13 1.32 1.60 Visit www.permacote.com For more information 49 Sealing Fittings These Perma-Cote sealing fittings should be used with a suitable system of sealing compound, such as Chico A, Chico X or Chico A-P from Crouse-Hinds. Follow the installation instructions included with the sealing compound. Sealing Fittings description: Hazardous Location Fittings Perma-Cote Sealing Fittings are used in conduit runs to stop gasses, vapors or flames from migrating from one part of the conduit system to another. This limits the spread of any potential explosion, enhancing safety. The PVC and urethane coatings of the fittings protects them from corrosive atmospheres so they can continue to function in hazardous locations. These fittings are available in several different configurations and with optional breathers and drains to accommodate installation in a variety of locations and positions. The EYD, EYDM, EYDEF and EzD styles of fittings are for installation in vertical conduit runs. The EYA, EYS, EYAM and EYSEF style fittings are for installation in either vertical or horizontal runs. The EzS and EYDM style fitting may be used in any angle of conduit run. ■ ■ ■ ■ Features: 40 mil gray PVC exterior coating 2 mil green urethane interior coating 10 trade sizes from 1/2" through 4" Sealing sleeves on all conduit openings ■ NEC/CEC: EY 50-100, EYA 50-100, EYM 50-100, EYAM 50-100 ■ Class I, Division 1 & 2, Groups A, B, C, D ■ Class II, Division 1, Groups E, F, G ■ Class II, Division 2, Groups F, G ■ Class III EYS 41-61, EYSEF 50-300, EYDEF 50-300 ■ Class I, Division 1 & 2, Groups B, C, D ■ Class II, Division 1, Groups E, F, G ■ Class II, Division 2, Groups F, G ■ Class III ■ EYDEF and EYSEF seals have 40% wire fill capacity ■ EYD, EYDM and EzD fittings include a drain for condensate ■ EzD fittings may be used at any conduit angle and include drain Standards: EYA 125-400, EYAM 125-400, EzS 50-300, EzDM 50-300, EYD 50-400, EYDM 50-400, EzD 50-200 ■ Class I, Division 1 & 2, Groups C, D ■ Class II, Division 1, Groups F, G ■ Class II, Division 2, Groups F, G ■ Class III EYSEF 350-400 ■ Class I, Division 1 & 2, Groups C, D ■ Class II, Division 1, Groups E, F, G ■ Class II, Division 2, Groups F, G ■ Class III 1100 US Highway 271 South Gilmer, Texas 75644 50 Phone: 903.843.4388 Fax: 903.843.2516 Sealing Fittings Sealing Fittings Technical Data These Perma-Cote sealing fittings should be used with a suitable system of sealing compound, such as Chico A, Chico X or Chico A-P from Crouse-Hinds. Follow the installation instructions included with the sealing compound. EY - FEMALE HUBS FOR SEALING IN VERTICAL POSITIONS ONLY PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" EY-50 EY-75 EY-100 NOMINAL WEIGHT A B TURNING RADIUS 1.0 1.5 2.1 3.28 3.75 4.31 1.33 1.58 1.83 1.63 1.91 2.38 ALUMINUM CATALOG # EY-50-A EY-75-A EY-100-A EYA - FEMALE HUBS FOR SEALING IN VERTICAL OR HORIzONTAL POSITIONS PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT A B TURNING RADIUS ALUMINUM CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" EYA-50 EYA-75 EYA-100 EYA-125 EYA-150 EYA-200 EYA-250 EYA-300 EYA-350 EYA-400 1.3 1.1 2.2 2.7 3.7 4.7 10.0 11.2 14.5 16.0 3.69 3.69 4.31 5.06 5.50 6.25 7.50 8.50 9.19 9.75 1.33 1.58 1.83 2.27 2.52 3.08 3.58 4.33 4.83 5.33 1.16 1.25 1.38 1.72 2.06 2.31 2.69 3.31 3.44 3.69 EYA-50-A EYA-75-A EYA-100-A EYA-125-A EYA-150-A EYA-200-A EYA-250-A EYA-300-A EYA-350-A EYA-400-A Hazardous Location Fittings EYM - MALE/FEMALE HUBS FOR SEALING IN VERTICAL POSITIONS ONLY PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT A B TURNING RADIUS ALUMINUM CATALOG # 1/2" 3/4" 1" EYM-50 EYM-75 EYM-100 1.5 1.5 2.3 3.28 3.75 4.31 1.33 1.58 1.83 1.63 1.91 2.38 EYM-50-A EYM-75-A EYM-100-A EYS - FEMALE HUBS FOR SEALING IN VERTICAL OR HORIzONTAL POSITIONS PIPE SIZE FERROUS CATALOG # 1-1/4" EYS41 1-1/2" EYS51 2" EYS61 EYSEF - ExPANDED FILL FEMALE HUBS FOR SEALING IN VERTICAL OR HORIzONTAL POSITIONS PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" EYSEF-50 EYSEF-75 EYSEF-100 EYSEF-125 EYSEF-150 EYSEF-200 EYSEF-250 EYSEF-300 EYSEF-350 EYSEF-400 1.5 2.1 2.7 3.7 4.7 6.7 7.7 8.7 9.7 10.7 3.69 4.31 5.06 6.25 6.25 8.50 9.19 9.75 11.06 11.06 NOMINAL WEIGHT A B TURNING RADIUS 3.0 3.8 5.5 5.06 5.50 6.25 2.27 2.52 3.08 1.72 2.06 2.31 ALUMINUM CATALOG # EYS41-A EYS51-A EYS61-A EYAM - MALE/FEMALE HUBS FOR SEALING IN VERTICAL OR HORIzONTAL POSITIONS B TURNING RADIUS ALUMINUM CATALOG # PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT A B TURNING RADIUS ALUMINUM CATALOG # 1.58 1.83 2.27 3.08 3.08 4.33 4.83 5.33 6.58 6.58 1.25 1.38 1.72 2.31 2.31 3.31 3.44 3.69 4.59 4.59 EYSEF-50-A EYSEF-75-A EYSEF-100-A EYSEF-125-A EYSEF-150-A EYSEF-200-A EYSEF-250-A EYSEF-300-A EYSEF-350-A EYSEF-400-A 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" EYAM-50 EYAM-75 EYAM-100 EYAM-125 EYAM-150 EYAM-200 EYAM-250 EYAM-300 EYAM-350 EYAM-400 1.5 1.2 2.6 2.8 3.7 5.6 13.2 11.2 14.5 1.5 3.69 3.69 4.31 5.06 5.5 6.25 7.5 8.5 9.19 9.75 1.33 1.58 1.83 2.27 2.52 3.08 3.58 4.33 4.83 5.33 1.16 1.25 1.38 1.72 2.06 2.31 2.69 3.31 3.44 3.69 EYAM-50-A EYAM-75-A EYAM-100-A EYAM-125-A EYAM-150-A EYAM-200-A EYAM-250-A EYAM-300-A EYAM-350-A EYAM-400-A Sealing Fittings continued on following pages… Contact us: customerservice@permacote.com Visit www.permacote.com For more information 51 Sealing Fittings Sealing Fittings Technical Data These Perma-Cote sealing fittings should be used with a suitable system of sealing compound, such as Chico A, Chico X or Chico A-P from Crouse-Hinds. Follow the installation instructions included with the sealing compound. EYD - FEMALE HUBS WITH DRAIN. FOR SEALING IN VERTICAL POSITIONS ONLY. PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT A B TURNING RADIUS ALUMINUM CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" EYD-50 EYD-75 EYD-100 EYD-125 EYD-150 EYD-200 EYD-250 EYD-300 EYD-350 EYD-400 1.4 1.7 2.3 2.5 4.0 4.7 9.0 10.2 10.5 4.0 3.28 3.69 4.31 5.06 5.50 6.25 7.50 8.50 9.19 9.75 1.33 1.58 2.27 2.27 2.52 3.08 3.58 4.33 4.83 5.33 1.63 1.91 2.38 1.84 2.06 2.31 2.69 3.31 3.44 3.50 EYD-50-A EYD-75-A EYD-100-A EYD-125-A EYD-150-A EYD-200-A EYD-250-A EYD-300-A EYD-350-A EYD-400-A EYDM - MALE/FEMALE HUBS WITH DRAIN. Hazardous Location Fittings FOR SEALING IN VERTICAL POSITIONS ONLY PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT A B TURNING RADIUS ALUMINUM CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" EYDM-50 EYDM-75 EYDM-100 EYDM-125 EYDM-150 EYDM-200 EYDM-250 EYDM-300 EYDM-350 EYDM-400 2.7 2.8 2.9 2.6 3.7 5.2 9.5 11.3 12.5 16.7 3.28 3.69 4.31 5.06 5.5 6.25 7.5 8.5 9.19 9.75 1.33 1.58 2.27 2.27 2.52 3.08 3.58 4.33 4.83 5.33 1.63 1.91 2.38 1.84 2.06 2.31 2.69 3.31 3.44 3.5 EYDM-50-A EYDM-75-A EYDM-100-A EYDM-125-A EYDM-150-A EYDM-200-A EYDM-250-A EYDM-300-A EYDM-350-A EYDM-400-A EYDEF - ExPANDED FILL FEMALE HUBS WITH DRAIN. FOR SEALING IN VERTICAL POSITIONS ONLY. PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT A B TURNING RADIUS ALUMINUM CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" EYDEF-50 EYDEF-75 EYDEF-100 EYDEF-125 EYDEF-150 EYDEF-200 EYDEF-250 EYDEF-300 1.7 2.3 2.5 4.0 4.7 9.0 10.2 10.5 3.69 4.31 5.06 6.25 6.25 8.50 9.19 9.75 1.83 2.27 2.27 3.08 3.08 4.33 4.83 5.33 1.91 2.38 1.84 2.31 2.31 3.31 3.44 3.50 EYDEF-50-A EYDEF-75-A EYDEF-100-A EYDEF-125-A EYDEF-150-A EYDEF-200-A EYDEF-250-A EYDEF-300-A 1100 US Highway 271 South Gilmer, Texas 75644 52 Phone: 903.843.4388 Fax: 903.843.2516 Sealing Fittings Sealing Fittings Technical Data These Perma-Cote sealing fittings should be used with a suitable system of sealing compound, such as Chico A, Chico X or Chico A-P from Crouse-Hinds. Follow the installation instructions included with the sealing compound. EzS - FEMALE HUBS. FOR SEALING IN ANY POSITION. PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT A B C TURNING RADIUS 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" EZS-50 EZS-75 EZS-100 EZS-125 EZS-150 EZS-200 EZS-250 EZS-300 2.0 2.3 2.7 3.5 4.0 8.2 8.5 9.0 4.19 4.19 4.94 5.06 5.19 7.06 7.94 8.63 3.71 3.71 4.05 4.49 4.64 5.49 5.92 6.58 2.58 2.58 3.08 3.08 3.33 5.27 5.27 5.96 1.88 1.88 2.13 2.31 2.34 3.28 3.38 3.88 EzDM - MALE/FEMALE HUBS WITH DRAIN. FOR SEALING IN ANY POSITION. FERROUS CATALOG # NOMINAL WEIGHT A B C TURNING RADIUS 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" EZDM-50 EZDM-75 EZDM-100 EZDM-125 EZDM-150 EZDM-200 EZDM-250 EZDM-300 2.0 2.4 3.0 4.0 4.6 6.9 9.2 8.7 4.19 4.19 4.94 5.06 5.19 7.06 7.94 8.63 3.71 3.71 4.05 4.49 4.64 5.49 5.92 6.58 2.58 2.58 3.08 3.08 3.33 5.27 5.27 5.96 1.88 1.88 2.13 2.31 2.34 3.28 3.38 3.88 Hazardous Location Fittings PIPE SIZE EzD - FEMALE HUBS. WITH DRAIN AND INSPECTION COVER. PIPE SIZE FERROUS CATALOG # A B C TURNING RADIUS 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" EZD-50 EZD-75 EZD-100 EZD-125 EZD-150 EZD-200 4.19 4.19 4.94 4.94 5.19 7.13 3.08 3.08 3.58 3.58 3.58 5.64 3.46 3.71 3.96 4.39 4.64 5.33 2.06 2.19 2.44 2.63 2.69 3.69 Contact us: customerservice@permacote.com Visit www.permacote.com For more information 53 OE Series Outlet Boxes OE Series Conduit Outlet Boxes for Hazardous Locations Hazardous Location Fittings description: Perma-Cote OE Series Conduit Outlet Boxes are installed in hazardous location conduit systems to serve as pulling and splicing fittings, to connect runs of conduit, to change the direction of a conduit run, or to provide access to conductors. They are provided with covers. Electrical continuity of the conduit system is maintained across assembled joints. ■ ■ ■ ■ Features: 40 mil gray PVC exterior coating 2 mil green urethane interior coating Available in 1/2" or 3/4" trade sizes Molded in PVC cover to body gasket seals corrosives out ■ Sealing sleeves on all conduit openings ■ Compact design saves space ■ Encapsulated stainless steel cover screws ■ NEC/CEC: Class I, Division 1 & 2, Groups C, D Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III Standards: OE Series – Technical Data OELB OUTLET BOxES PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT 1/2" 3/4" OELB50 OELB75 2.2 3.0 A B C D 4.14 4.39 1.64 1.96 1.89 2.14 0.69 0.69 OET OUTLET BOxES PIPE SIZE FERROUS NOMINAL CATALOG # WEIGHT 1/2" 3/4" 1100 US Highway 271 South Gilmer, Texas 75644 54 OET50 OET75 2.2 3.0 A B C D 4.14 4.39 1.64 1.96 1.89 2.14 0.69 0.69 Phone: 903.843.4388 Fax: 903.843.2516 Support Products Pipe Straps Clamp Back Spacers Perma-Cote PVC coated pipe straps are used to securely mount conduit to a wall or other structure for support. They are available in two styles: a one-hole malleable iron strap or a two-hole stamped steel strap. Mounting hardware not provided. Perma-Cote PVC coated clamp back spacers are used with malleable or stamped pipe straps to provide a mounting stand-off for a conduit from a wall or other structure. ■ 20 mil gray PVC exterior coating ■ 10 trade sizes from 1/2" through 4" Features: CONDUIT PIPE STRAP 1 HOLE PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 14-50G 14-75G 14-100G 14-125G 14-150G 14-200G 14-250G 14-300G 14-350G 14-400G ■ 20 mil gray PVC exterior coating ■ 10 trade sizes from 1/2" through 4" Features: CONDUIT PIPE STRAP 2 HOLE NOMINAL WT. FOR 100 11 14 12 25 36 71 111 134 166 256 PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" HS-901 HS-902 HS-903 HS-904 HS-905 HS-906 HS-907 HS-908 HS-909 HS-910 CONDUIT CLAMP BACk SPACER NOMINAL WT. FOR 100 2.0 3.0 4.0 4.5 5.0 10.0 13.0 17.0 20.0 25.0 Conduit Clamp Hangers ■ 20 mil gray PVC exterior coating ■ 10 trade sizes from 1/2" through 4" Features: Thread Rods FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 141-G 142-G 143-G 144-G 145-G 146-G 147-G 148-G 150-G NOMINAL WT. EACH 0.1 0.1 0.1 0.2 0.2 0.3 1.0 1.7 2.0 CONDUIT HANGER PIPE SIZE CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" H0WBS H1WBS H2WBS H3WBS H4WBS H5WBS H6WBS H7WBS H8WBS H9WBS NOMINAL WEIGHT 0.1 0.1 0.1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Support Products Perma-Cote PVC coated conduit clamp hangers are used with threaded rod to securely suspend conduit runs supported from above. They are provided with stainless steel hardware. PIPE SIZE THREAD RODS Perma-Cote PVC coated all thread rod is used with coated conduit hangers and coated strut to securely suspend conduit runs supported from above. It is provided in 3/8" and 1/2" sizes and three standard lengths, 3', 6' and 10'. ■ 20 mil gray PVC exterior coating ■ 2 trade sizes and 3 standard lengths Features: Contact us: customerservice@permacote.com SIZE CATALOG # 3/8" X 3' 3/8" X 6' 3/8" X 10' 1/2" X 3' 1/2" X 6' 1/2" X 10' ATR-375X36 ATR-375X72 ATR-375X120 ATR-050X36 ATR-050X72 ATR-050X120 Visit www.permacote.com For more information 55 Support Products PVC Coated Strut Straps and J Hangers Perma-Cote PVC coated strut straps & J hangers are used with coated strut to support conduit installations in a variety of configurations. Strut straps may be used in either vertical or horizontal positions to support conduit. Both are provided with stainless steel hardware. Conduit spacing may be as close together as allowed by the couplings. J hangers may be used with hanger rods or other means of support to securely fasten conduit runs. ■ 20 mil gray PVC exterior coating ■ Available in 11 trade sizes Features: J Hanger PVC COATED J HANGERS Strut Straps SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" B3690-1/2 B3690-3/4 B3690-1 B3690-1-1/4 B3690-1-1/2 B3690-2 B3690-2-1/2 B3690-3 B3690-3-1/2 B3690-4 B3690-5 PVC Coated Ferrous Struts WEIGHT FOR 100 PCS STD PACK 18 21 22 25 27 29 64 72 84 138 162 25 25 25 25 25 25 25 25 25 10 10 SIZE FERROUS CATALOG # GAUGE WEIGHT FOR STD METAL 100 PCS PACK 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" B2008 B2009 B2010 B2011 B2012 B2013 B2014 B2015 B2016 B2017 B2019 14 14 14 12 12 12 12 12 11 11 10 NOMINAL WT. PER 100 FT. X Y STRUT THICKNESS 1.67 1.67 1.67 1.67 1.67 1.67 1.67 3.29 0.92 0.92 12 ga. 12 ga. 12 ga. 12 ga. 12 ga. 13.0 15.0 17.0 19.5 28.0 31.0 36.0 42.0 56.0 64.0 76.0 100 100 100 100 100 50 50 50 25 25 25 PVC COATED STRUT Perma-Cote PVC coated strut is a versatile system of structural elements that can be used to build supports for a variety of applications. When combined with coated conduit hangers and other accessories, coated strut is a versatile and economical way to provide reliable support for conduit runs and other electrical and mechanical installations. ■ 20 mil gray PVC exterior coating ■ 2 trade sizes and 3 standard styles Features: Support Products PVC COATED STRUT STRAPS FERROUS CATALOG # DESCRIPTION P1000-10 SH1000-10 P1001-10 P3300-10 SH3300-10 Channel Channel Slotted Channel Back to Back Channel Shallow Channel Shallow Slotted 200 185 380 135 130 PVC COATED STRUT CUT-TO-LENGTH FERROUS CATALOG # DESCRIPTION P1000-1 P1000-1-1/2 P1000-2 P1000-2-1/2 P1000-3 1-5/8 CHANNEL 1-5/8 CHANNEL 1-5/8 CHANNEL 1-5/8 CHANNEL 1-5/8 CHANNEL LENGTH STRUT IN FT. THICKNESS X Y 1.67 1.67 1.67 1.67 1.67 1.67 1.67 1.67 1.67 1.67 1 1-1/2 2 2-1/2 3 12 ga. 12 ga. 12 ga. 12 ga. 12 ga. 1.67 1.67 1.67 1.67 1.67 1 1-1/2 2 2-1/2 3 12 ga. 12 ga. 12 ga. 12 ga. 12 ga. CHANNELS WITH SLOTTED HOLES P1001 P1000 SH1000 SH1000-1 SH1000-1-1/2 SH1000-2 SH1000-2-1/2 SH1000-3 P3300 SH3300 PVC Coated Strut Nuts Perma-Cote PVC coated strut nuts are used to assemble strut components and to secure coated all thread rod in a section of strut. These are available with or without a spring to aid in placement and assembly. ■ 20 mil gray PVC exterior coating ■ 10 trade sizes from 1/2" through 4" 1-5/8 CHANNEL 1-5/8 CHANNEL 1-5/8 CHANNEL 1-5/8 CHANNEL 1-5/8 CHANNEL COATED STRUT NUT Features: N225-WO PIPE SIZE FERROUS CATALOG # N225 3/8" 1/2" 3/8" 1/2" 3/8" 1/2" N228-WO N225-WO N228 N225 N2500-375 N2500-050 1100 US Highway 271 South Gilmer, Texas 75644 56 1.67 1.67 1.67 1.67 1.67 N2500 Phone: 903.843.4388 Fax: 903.843.2516 Support Products Beam Clamps and U-Bolts ■ 20 mil minimum gray PVC exterior coating on all types of beam clamps ■ Right angle clamps supplied with plastic encapsulated screws ■ All clamps specifically sized to fit PVC coated conduit ■ Right angle and parallel clamps available in 10 trade sizes 1/2" through 4" ■ Edge clamps available in 3 trade sizes 1/2" through 1" ■ Hanger rod beam clamps available with 5 different jaw openings 15/16" through 2-1/8" Features: Perma-Cote PVC coated beam clamps are used to securely support conduit runs by attaching them to beams, angles, trusses and other structural members. They are available in the following styles: Window Clamp – To attach strut at a 90° angle to a beam or structural member. Parallel – to attach the conduit run parallel to a beam or structural member. Edge – to attach the conduit run at a 90˚ angle to a thin beam or structural member. Right Angle – to attach the conduit run at a 90˚ angle to a beam or structural member. U-Bolt – To attach the conduit run to a structural member or support. Hanger Rod Beam Clamp – to attach a single all thread rod to a beam or structural member. STRUT WINDOW BEAM CLAMPS FERROUS CATALOG # NOMINAL WEIGHT FERROUS CATALOG # B441-22 B441-22A 0.9 0.9 NUT-KIT-1 NUT-KIT-2 Edge Beam Clamp Parallel Beam Clamp PARALLEL CONDUIT CLAMP FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" UPC-50 UPC-75 UPC-100 UPC-125 UPC-150 UPC-200 UPC-250 UPC-300 UPC-350 UPC-400 Right Angle Beam Clamp EDGE STYLE CONDUIT CLAMP NOMINAL WEIGHT PIPE SIZE FERROUS CATALOG # 46.8 63.0 67.0 100.0 130.0 158.0 175.0 200.0 250.0 275.0 1/2" 3/4" 1" UEC-50 UEC-75 UEC-100 DESCRIPTION 5/16" ENC NUTS-RA, UBLT 1/2" to 1-1/4" 3/8" ENC NUTS-RA, UBLT 1-1/2" to 6" U-Bolt RIGHT ANGLE CONDUIT CLAMP NOMINAL WEIGHT 74.0 90.0 100.0 PIPE SIZE FERROUS CATALOG # 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" RA-50 RA-75 RA-100 RA-125 RA-150 RA-200 RA-250 RA-300 RA-350 RA-400 CONDUIT U-BOLT NOMINAL WEIGHT 49.0 53.0 61.0 65.0 92.0 100.0 125.0 150.0 175.0 198.0 PIPE SIZE FERROUS CATALOG # NOMINAL WEIGHT 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" U-050-PVC U-075-PVC U-100-PVC U-125-PVC U-150-PVC U-200-PVC U-250-PVC U-300-PVC U-350-PVC U-400-PVC U-500-PVC U-600-PVC 17.0 18.0 20.0 20.0 31.0 34.0 39.0 44.0 45.0 49.0 100.0 130.0 Support Products PIPE SIZE PVC COATED NUTS BEAM CLAMPS PIPE SIZE FERROUS CATALOG # 1" 1-1/4" 1-1/2" 2" 2-1/2" IS-500 IS-501 IS-502 IS-503 IS-508 A B C 1/4–20 5/16–1-1/8 1-3/8 5/16–18 3/8–16 1-3/4 3/8–16 1/2–13 2-1/16 1/2–13 1/2–13 2-5/8 1/2–13 1/2–13 PBB911 2-1/4 Contact us: customerservice@permacote.com D E 7/8 1-1/4 7/8 1-5/8 7/8 2 1 1-1/4 7/8 2-1/2 PBB914 F 1-1/8 1-1/2 2 1-1/8 2-5/8 NOMINAL MAXIMUM WEIGHT LOAD 25 50 90 195 25 500 800 2000 2000 4000 Visit www.permacote.com For more information 57 Installation Tools Spin-It Plasti-Socket z-Wrench With the Perma-Cote Spin-It, Perma-Cote can be tightened much faster than with conventional tools. Because the Spin-It never touches the coating, damage to the conduit is eliminated. Plasti-Socket is a fiber-glass encapsulated 3/8" drive socket for use with the square fiberglass encapsulated U bolt and beam clamp nuts used in the Perma-Cote conduit support system. The Plasti-Socket helps avoid coating damage from metal sockets, pliers or wrenches. Z-Wrench features extra wide jaws which spread the clamping force, enabling the tool to grip without marring the surface of the conduit. The “V” shaped upper jaw allows Z-Wrench to accommodate a wide range of conduit sizes. Shallow grooves in the upper and lower jaws provide an excellent grip. CATALOG # SPIN-IT-3/4 SPIN-IT-1 SPIN-IT-1-1/4 SPIN-IT-1-1/2 SPIN-IT-2 CATALOG # PLASTISOCKET-3/8 DESCRIPTION 3/8" Plasti-Socket CATALOG # JPZ1 JPZ2 DESCRIPTION 1/2" – 1-1/4" Z-Wrench 1-1/2" – 2-1/2" Z-Wrench JAWS 3 Half Shell Clamps Hickey JAWS 3 are a set of aluminum-nickel-bronze vise jaws designed to replace the regular jaws in a RIGID #23 or #40-A pipe vise. They completely protect the exterior coating from damage caused by the vise jaws when cutting or threading. Half Shell Clamps are designed to cover a large surface area when clamping conduit, especially in a chain vise. This allows for a strong grip without damaging the exterior coating. The Perma-Cote Hickey is a special bending tool with a 40 mil PVC coating which reduces the possibility of damage during conduit bending. CATALOG # JAWS3-#23 JAWS3-#40-A Installation Tools DESCRIPTION 3/4" SPIN-IT 1" SPIN-IT 1-1/4" SPIN-IT 1-1/2" SPIN-IT 2" SPIN-IT DESCRIPTION JAWS3 #23 PIPE VISE JAWS3 #40-A TRIPOD PIPE VISE CATALOG # HLF-SHL-CLP2 HLF-SHL-CLP2-1/2 HLF-SHL-CLP3 HLF-SHL-CLP3-1/2 HLF-SHL-CLP4 HLF-SHL-CLP5 HLF-SHL-CLP6 DESCRIPTION 2" HALF-SHELL CONDUIT CLAMP 2-1/2" HALF-SHELL CONDUIT CLAMP 3" HALF-SHELL CONDUIT CLAMP 3-1/2" HALF-SHELL CONDUIT CLAMP 4" HALF-SHELL CONDUIT CLAMP 5" HALF-SHELL CONDUIT CLAMP 6" HALF-SHELL CONDUIT CLAMP CATALOG # HICKEY DESCRIPTION 1/2" & 3/4" Conduit Bender Touch Up Compounds Perma-Cote Touchup Compounds are available to repair minor damage to the interior urethane or exterior PVC factory coatings. The exterior PVC touchup compound is gray and available in a 12 oz. aerosol can, and a pint can with brush-top applicator. The approved thread compound touchup compound is available in a pint can with a brush-top applicator. See the installation section of the buyers’ guide for more information on using the Perma-Cote touchup compounds. PERMA-COTE TOUCH UP COMPOUNDS CATALOG # TC-1700 TC-1600 THREAD-COMPOUND DESCRIPTION Exterior Spray Type (Gray) Exterior Non-Spray with Brush-Top (Gray) Approved Conductive Compound-Brush-Top Pint SIZE 12 oz. 1 pt. 1 pt. 1100 US Highway 271 South Gilmer, Texas 75644 58 Phone: 903.843.4388 Fax: 903.843.2516 Installer Certification Installer Certification Perma-Cote is a system providing the best available exterior and interior protection against corrosion. Proper installation is essential to ensure the best possible service life for a conduit system. To ensure the best possible PVC coated conduit installation it is recommended that installers are certified. qualified installation provides these benefits: Everyone benefits! • the end User… …receives optimum installation quality and best possible service life. • the Professional… … benefits because of obvious concern for providing only the best to the end-user. • the Contractor… … achieves more cost-effective installation. Perma-Cote Installer Certification is based upon training that includes classroom and hands-on instruction encompassing: • Proper installation techniques and tools. • Hands-on instruction for clamping, cutting, threading, bending, and assembly of PVC coated conduit. • Interactive discussion of techniques and troubleshooting. Only installers who are able to present the authorized, unexpired credentials of having passed our instruction and examination are officially certified to install Perma-Cote's top quality products. Contact us: customerservice@permacote.com Installation Installer certification is free of charge and available at the job site, contractor's shop, factory, or wherever it is convenient to you! For more information about Installer Certification, contact Perma-Cote at 903.843.4388. Visit www.permacote.com For more information 59 Technical Information Urethane Interior Coating Chemical Resistance Chart RECOMMENDED EXPOSURE Technical Information SOLUTIONS Acetic Acid Acid Copper Plating Sol. Alkaline Cleaners Aluminum Chloride Aluminum Sulfate Alums Ammonium Chloride Ammonium Hydroxide Ammonium Hydroxide Ammonium Sulfate Ammonium Thiocyanate Amyl Alcohol Arsenic Acids Barium Sulfide Black Liquor Benzoic Acid Brass Plating Solution Bromine Water Butyl Alcohol Cadmium Plating Sol. Cadmium Bisulfate Calcium Chloride Calcium Hypochlorite Carbonic Acid Casein Castor Oil Caustic Soda Caustic Soda Caustic Potash Caustic Potash Chlorine Water Chromium Plating Sol. Citric Acid Copper Chloride Copper Cyanide Plating Sol. Copper Sulfate Coconut Oil Cottonseed Oil Disodium Phosphate Ethyl Alcohol Ethylene Glycol Ferrous Sulfate Fluoboric Acid Formaldehyde Formic Acid Gallic Acid Glucose Glycerine Gold Plating Solution Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrogen Peroxide Hydroquinone Indium Plating Solution Lactic Acid Lead Plating Solution CONC. 10% Any Any Sat’d Sat’d Sat’d Sat’d 28% 10% Sat’d Sat’d Sat’d Any Sat’d Sat’d Sat’d Sat’d Sat’d Any Any Any Sat’d Sat’d Sat’d Any Any 35% 10% 35% 10% Sat’d Any Sat’d Sat’d Any Sat'd Sat’d Sat’d Sat’d Any Any Sat’d Any 37% 85% Sat’d Any Any Any 10% 21.5% 37.5% 4% 10% 48% 30% Any Any Any Any TEMP. FUMES SPLASH 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES YES 75˚ F YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES YES 75˚ F YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES 75˚ F YES YES RECOMMENDED EXPOSURE IMMERSION NO NO NO NO NO NO NO NO NO NO NO YES NO NO NO NO NO NO NO NO NO NO NO NO NO YES NO NO NO NO NO NO NO NO NO NO YES YES NO NO YES NO NO NO NO NO YES YES NO NO NO NO NO NO NO NO NO NO NO NO SOLUTIONS CONC. TEMP. FUMES SPLASH Malic Acid Any 75˚ F YES YES Methyl Alcohol Any 75˚ F YES YES Mineral Oils Any 75˚ F YES YES Nickel Acetate Sat’d 75˚ F YES YES Nickel Plating Solution Any 75˚ F YES YES Nickel Salts Sat’d 75˚ F YES YES Nitric Acid 35% 75˚ F YES YES Nitric Acid 40% 75˚ F YES YES Nitric Acid 60% 75˚ F YES YES YES Nitric/Hydrofluoric Acid 15%/4% 75˚ F YES Nitric Acid/ Sodium Dichromate Water 16%/13%/71% 75˚ F YES YES Oleic Acid Any 75˚ F YES YES Oxalic Acid Any 75˚ F YES YES Phenol Sat’d 75˚ F YES YES Phosphoric Acid 75% 75˚ F YES YES Phosphoric Acid 85% 75˚ F YES YES Potassium Acid Sulfate Sat’d 75˚ F YES YES Potassium Antimonate Sat’d 75˚ F YES YES Potassium Bisulfite Sat’d 75˚ F YES YES Sat’d 75˚ F YES YES Potassium Chloride Potassium Cuprocyanide Sat’d 75˚ F YES YES Potassium Cyanide Sat’d 75˚ F YES YES Potassium Dichromate Sat’d 75˚ F YES YES Potassium Hypochlorate Sat’d 75˚ F YES YES Potassium Sulfide Sat’d 75˚ F YES YES Potassium Thiosulfate Sat’d 75˚ F YES YES Propyl Alcohol Sat’d 75˚ F YES YES Rhodium Plating Solution Sat’d 75˚ F YES YES Sat’d 75˚ F YES YES Silver Plating Solution Soaps Any 75˚ F YES YES Sodium Acid Sulfate Sat’d 75˚ F YES YES Sodium Antimonate Sat’d 75˚ F YES YES Sodium Bicarbonate Sat’d 75˚ F YES YES Sodium Bisulfite Sat’d 75˚ F YES YES Sodium Chloride Sat’d 75˚ F YES YES Sodium Cyanide Sat’d 75˚ F YES YES Sodium Dichromate Sat’d 75˚ F YES YES Sodium Hydroxide 10% 75˚ F YES YES YES Sodium Hydroxide 35% 75˚ F YES Sodium Hydroxide 73% 75˚ F YES YES Sodium Hypochlorite Sat’d 75˚ F YES YES Sodium Hypochlorite 15% 75˚ F YES YES Sodium Sulfide Sat’d 75˚ F YES YES Sodium Thiosulfate Sat’d 75˚ F YES YES Sulfuric Acid 15% 75˚ F YES YES Sulfuric Acid 50% 75˚ F YES YES Sulfuric Acid 70% 75˚ F YES YES Sulfuric Acid 98% 75˚ F YES YES Sulfurous Acid 2% 75˚ F YES YES 4% 75˚ F YES YES Sulfurous Acid Tannic Acid Sat’d 75˚ F YES YES Tartaric Acid Sat’d 75˚ F YES YES Tin Chloride Sat’d 75˚ F YES YES Tin Plating Solution Sat’d 75˚ F YES YES Triethanolamine Sat’d 75˚ F YES YES Trisodium Phosphate Sat’d 75˚ F YES YES White Liquor Sat’d 75˚ F YES YES Zinc Plating Solution Sat’d 75˚ F YES YES Zinc Sulfate Sat’d 75˚ F YES YES 1100 US Highway 271 South Gilmer, Texas 75644 60 IMMERSION NO NO YES NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO Phone: 903.843.4388 Fax: 903.843.2516 Technical Information PVC Exterior Coating Chemical Resistance Chart RECOMMENDED EXPOSURE CONC. 10% Sat’d Sat’d Sat’d Sat’d 28% 10% Sat’d Sat’d Any Any Sat’d Sat’d Sat’d Any Sat’d Any Any Any Sat’d Sat’d Sat’d Any Any 35% 10% 35% 10% Sat’d Any Sat’d Sat’d Any Any Sat’d Sat’d Sat’d Sat’d Sat’d Any Any 45% Sat’d Any 37% 85% Sat’d Any Any Any 10% 21.5% 37.5% 37.5% 4% 10% 48% 30% Sat’d Any Any TEMP. FUMES SPLASH 120 NO NO 160 YES YES 160 YES YES 160 YES YES 160 YES YES 160 YES YES 160 YES YES 120 YES YES 120 YES YES YES YES 160 160 YES YES 90 YES YES 150 YES YES 160 YES YES 90 YES YES 160 YES YES 160 YES YES 120 YES YES 90 YES YES 150 YES YES 150 YES YES 160 YES YES 120 YES YES 160 YES YES 90 YES YES 90 YES YES 120 YES YES 150 YES YES 120 YES YES 150 YES YES 90 YES YES YES 150 YES 160 YES YES 160 YES YES 160 YES YES 180 YES YES 160 YES YES 160 YES YES 90 YES YES 90 YES YES 160 YES YES 90 YES YES 90 YES YES 120 YES YES 150 YES YES 150 YES YES 120 YES YES 100 NO NO 150 YES NO 150 YES YES 90 YES YES 150 YES YES 120 YES YES 120 YES YES 120 YES YES 90 YES YES 140 YES YES 120 YES YES 120 YES YES 120 YES YES 120 YES YES 90 YES YES 150 YES YES IMMERSION NO YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES NO YES YES YES YES NO NO YES YES YES YES YES NO NO NO NO NO YES YES YES YES SOLUTIONS Lactic Acid Lactic Acid Lead Plating Solution Malic Acid Methyl Alcohol Mineral Oils Nickel Acetate Nickel Plating Solution Nickel Salts Nitric Acid Nitric Acid Nitric Acid Nitric/Hydrofluoric Acid Nitric Acid/Sodium Dichromate Water Oleic Acid Oxalic Acid Phenol Phosphoric Acid Phosphoric Acid Potassium Acid Sulfate Potassium Antimonate Potassium Bisulfite Potassium Chloride Potassium Cuprocyanide Potassium Cyanide Potassium Dichromate Potassium Hypochlorate Potassium Sulfide Potassium Thiosulfate Propyl Alcohol Rhodium Plating Solution Silver Plating Solution Soaps Sodium Acid Sulfate Sodium Antimonate Sodium Bicarbonate Sodium Bisulfite Sodium Chloride Sodium Cyanide Sodium Dichromate Sodium Hydroxide Sodium Hydroxide Sodium Hydroxide Sodium Hypochlorite Sodium Hypochlorite Sodium Sulfide Sodium Thiosulfate Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfurous Acid Sulfurous Acid Tannic Acid Tartaric Acid Tin Chloride Tin Plating Solution Triethanolamine Trisodium Phosphate White Liquor Zinc Plating Solution Zinc Sulfate Contact us: customerservice@permacote.com CONC. 50% Any Any Any Any Any Sat’d TEMP. FUMES SPLASH 120 YES YES 90 YES YES 150 YES YES 90 YES YES 90 YES YES 90 YES YES 160 YES YES 160 YES YES Sat’d 160 YES YES 35% 120 YES YES 40% 90 YES YES 60% 120 YES YES 15%/4% 140 YES YES 16%/13%/71% 130 Any 90 90 Sat’d 120 75% 150 85% 120 Sat’d 150 Sat’d 150 Sat’d 90 Sat’d 160 Sat’d 150 Sat’d 160 Sat’d 160 Sat’d 90 Sat’d 150 Sat’d 150 Sat’d 150 Sat’d 150 Sat’d 150 Any 90 Sat’d 160 Sat’d 150 Sat’d 160 Sat’d 90 Sat’d 160 Sat’d 160 Sat’d 160 10% 150 35% 120 73% 160 Sat’d 90 15% 120 Sat’d 150 Sat’d 150 15% 120 50% 120 70% 90 98% 100 2% 120 6% 120 Sat’d 90 Sat’d 90 Sat’d 150 Sat’d 150 Sat’d 150 Sat’d 150 Sat’d 90 160 Sat’d 160 YES YES YES NO YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES NO YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES NO YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES NO YES YES YES YES YES YES YES NO YES YES YES YES YES YES YES YES YES YES YES IMMERSION YES YES YES YES YES YES YES YES YES NO NO NO YES YES YES YES NO YES YES YES YES YES YES YES YES YES NO YES YES YES YES YES YES YES YES YES YES YES YES YES NO NO NO NO NO YES YES YES YES NO NO NO NO YES YES YES YES YES YES YES YES YES Technical Information SOLUTIONS Acetic Acid Acid Copper Plating Sol. Alkaline Cleaners Aluminum Chloride Aluminum Sulfate Alums Ammonium Chloride Ammonium Hydroxide Ammonium Hydroxide Ammonium Sulfate Ammonium Thiocyanate Amyl Alcohol Arsenic Acids Barium Sulfide Black Liquor Benzoic Acid Brass Plating Solution Bromine Water Butyl Alcohol Cadmium Plating Sol. Cadmium Bisulfate Calcium Chloride Calcium Hypochlorite Carbonic Acid Casein Castor Oil Caustic Soda Caustic Soda Caustic Potash Caustic Potash Chlorine Water Chromium Plating Sol. Citric Acid Copper Chloride Copper Cyanide Plating Sol. (High Speed) (with Alkali Cyanides) Copper Sulfate Coconut Oil Cottonseed Oil Disodium Phosphate Ethyl Alcohol Ethylene Glycol Ferric Chloride Ferrous Sulfate Fluoboric Acid Formaldehyde Formic Acid Gallic Acid Glucose Glycerine Gold Plating Solution Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrogen Peroxide Hydrogen Sulfide Hydroquinone Indium Plating Solution RECOMMENDED EXPOSURE Visit www.permacote.com For more information 61 Technical Information Perma-Cote Performance Standards/Descriptions Technical Information Exterior PVC and interior urethane coating performance shall be confirmed by the characteristics and tests listed below. Test samples shall be selected at random. FLAMMABILItY The PVC coating will burn if subjected to sustained flame or heat above 400°F, however, it will self extinguish upon removal of the heat source or flame. tOXICItY Prolonged exposure to heat greater than 200°F or exposure to fire may cause the PVC coating to release harmful emissions which could pose a potential health hazard. Therefore, PVC use is not recommended in areas exposed to sustained temperatures above 200°F. If exposed to fire, particularly in closed areas, users should be aware and observe proper caution. BOIL teSt Acceptable conduit coating bonds shall be confirmed if there is no disbondment after a minimum average of 200 hours in boiling water or exposure to steam vapor at one atmosphere. The periodic increments between bond tests shall not exceed 5 hours for the first 25 hours, then it may be lengthened by mutual consent. The RN1 Bond Test and the Standard Method for Measuring Adhesion by Tape Test shall be utilized. Exterior Adhesion A 6" length of conduit test specimen shall be placed in boiling water. The specimen shall be periodically removed, cooled to ambient temperature and immediately tested according to the bond test (RN1). When the PVC coating separates from the substrate, the boil time to failure in hours shall be recorded. ASTM D870 describes this test method for accelerated testing of coating adhesive bonds. Interior Adhesion A 6" conduit test specimen shall be cut in half longitudinally and placed in boiling water or directly above boiling water with the urethane surface facing down. The specimen shall be periodically removed, cooled to ambient temperature and tested in accordance with the Standard Method of Adhesion by Tape Test (ASTM D3359). When the coating disbonds, the time to failure in hours shall be recorded. HeAt/HUMIdItY teSt Acceptable conduit coating bonds shall be confirmed by a minimum average of 30 days in the Heat and Humidity Test. The periodic increment between bond tests shall not exceed 5 days for the first 30 days, then may be lengthened by mutual consent. The RN1 Bond Test and the Standard Method for Measuring Adhesion by Tape Test shall be utilized. Exterior Adhesion Conduit specimens shall be placed in a heat and humidity environment where the temperature is maintained at 150°F (66°C) and 95% relative humidity. The specimens shall be periodically removed and a bond test (RN1) performed. When the PVC coating separates from the substrate, the exposure time to failure in days shall be recorded. ASTM D1151, D1735, D2247 AND D4585 are the basis for this accelerated method of evaluating adhesive bonding. Interior Adhesion The conditions for interior adhesion testing of conduit specimens are the same as those for external adhesion. ASTM D3359 is used to determine adhesive failure. etL-VeRIFIed PVC-001: The PVC coating adhesion performance of this product has been ETL verified to the Intertek ETL SEMkO High Temperature H2O PVC Coating Adhesion Test Procedure for 200 hours. CHeMICAL ReSIStAnCe teSt No trace of the internal coating shall be visible on a white cloth following six wipes over the coating which has been wetted with acetone (ASTM D1308). POLYURetHAne The supplier shall confirm that the internal coating which meets the above condition is a polyurethane. Perma-Cote has used the American Society for Testing and Materials (ASTM) standards to provide comparable and consistent test data. A list of ASTM standards referenced in the Perma-Cote Coated Conduit Specification appears below. AStM B1117 Standard Practice for Operating Salt Spray (Fog) Apparatus AStM d149 Test Methods for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies AStM d638 Test Method for Tensile Properties of Plastics AStM d746 Test Method for Brittleness Temperature of Plastics and Elastomers by Impact AStM d870 Method for Water Immersion Test of Organic Coatings on Steel AStM d1151 Test Method for Effect of Moisture and Temperature on Adhesive Bonds AStM d1654 Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments AStM d1735 Method for Water Fog Testing of Organic Coatings AStM d2240 Test Method for Rubber Property-Durometer Hardness AStM d2247 Method of Testing Coated Metal Specimens at 100% Relative Humidity AStM d2444 Standard Test Method for Determination of the Impact Resistance of Thermoplastic Pipe and Fittings by Means of a Tup (Falling Weight) AStM d3359 Method for Measuring Adhesion by Tape Test AStM d4585 Testing Water Resistance of Coatings Using Controlled Condensation AStM d1308 Effect of Chemicals on Clear and Pigmented Organic Finishes AStM G153 Standard Practice for Operating Enclosed Carbon Arc Light Apparatus for Exposure of Non-Metallic Materials AStM G155 Standard Practice for Operating xenon Arc Light Apparatus for Exposure of Non-Metallic Materials 1100 US Highway 271 South Gilmer, Texas 75644 62 Phone: 903.843.4388 Fax: 903.843.2516 Price: $5.00 PM-112 Executive Offices: 1100 US Highway 271 South Gilmer, Texas 75644 Phone: 903.843.4388 Fax: 903.843.2516 Sales Department Fax: 903.843.2516 ©2014 Robroy Industries Electrical Products Division Effective Date: 10/14 Order Item: 5PM-112 Perma-Cote PVC-coated galvanized rigid conduit and fittings provide unequaled corrosion protection. Manufactured in the U.S.A., ISO 9001-certified Perma-Cote complies with all standards mandated by UL6, NEMA RN-1 and ANSI C80.1. Plus --- Perma-Cote is ETL-Verified for product performance and reliable longevity ten or more times longer than brands that are not ETL-Verified. Look for the combined ETL/UL label to be sure you are receiving the protection you've paid for!
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