Product Detail Manual
2014-11-11
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BURNDY® Overhead Distribution and Transmission Wedge Tap Connectors THE WEJTAP™ SYSTEM FOR ELECTRIC UTILITY DISTRIBUTION AND TRANSMISSION CONNECTIONS J-1 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 Overhead Distribution and Transmission BURNDY® Wedge Tap Connectors TABLE OF CONTENTS WEJTAP™ Connection System J-3 WEJTAP™ and Test Data J-4 WEJTAP™ Ordering Information J-5 WEJTAP™ Cover J-5 WEJTAP™ Connector Selection Chart (by Diameter) J-6 - J-8 NEW J-2 WEJTAP™ Copper WEJTAP™ J-9, J-10 WEJTAP™ STIRRUP™ and Power Boosters J-11 WEJTAP™ STIRRUP™ Selection Chart J-11 WEJTAP™ Installation Tools J-12 Installation Tool Accessories J-12 WEJTAP™ POWERLUG™ J-13 WEJTAP™ Hotstick Accessories J-14 WEJTAP™ Kit Ordering Instructions J-15 WEJTAP™ In-Line Disconnect J-16 WEJTAP™ Booster Function Video :55 Seconds Closing the Breech Video :22 Seconds Removal of Booster Video :27 Seconds Connector Installation Video 2 min. 19 Seconds Connector Removal Video 1 min. 57 Seconds Slow Motion Installation Video :18 Seconds WEJTAP™ Tool Cleaning Video 2 min. 50 Sec. Tightening of Tool Video :26 Seconds Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Overhead Distribution and Transmission Wedge Tap Connectors BURNDY WEJTAP™ CONNECTION SYSTEM BURNDY®, a leading manufacturer of quality electrical connectors for over 70 years, introduces the WEJTAP™ SYSTEM, a system that adds further dimension to the existing BURNDY® group of proven, reliable connection systems. WEJTAP™ COMPONENTS are designed to provide a reliable system connection. The system consists of WEJTAP™ connectors, installation tools (including a variety of hotline and lineman accessories) and a unique power-booster. WEJTAP™ CONNECTORS use an aluminum alloy wedge that is power-driven between the run and the tap cables locking them into a “C” shaped tempered aluminum alloy spring-body. The springbody maintains consistent pressure throughout the life of the connection to ensure reliability during severe electrical and climatic conditions. The wedge’s wiping action combined with factory installed PENTX 1530 provides superior contact integrity. The wedge is automatically locked onto the spring-body by a skiving action produced by a lance at the forward end of the WEJTAP™ installation tool. The WEJTAP™ TOOL is a one-piece assembly that consists of a head and power unit. Two color-coded interchangeable heads accept all WEJTAP™ connectors and STIRRUP™. The design of the tool recognizes the need for simplicity and speed of operation as well as outstanding safety features such as automatic gas release vented away from the operator, fast simple breech loading and fast advance when engaging the connector assembly. No loose parts to drop or misplace and a booster ejection system that provides further safety to the operator. Fewer simplified hotline devices and handy lineman accessories complete an outstanding tool package. The WEJTAP™ POWER-BOOSTER Patented is a self-contained device that provides the force necessary to drive the wedge into direct contact with the conductors. The booster is activated only when properly positioned in the tool assembly. A power cell in the booster is recessed to guard against premature discharge. The tool/booster system is designed to activate and deactivate the booster automatically should the operator decide to remove the tool from a connector prior to completing the installation. The deactivated booster may be safely removed from the tool. J-3 Features and Benefits • Large conductor chamfer on ends of wedge ◊ Instant hand or visual identification of large run grooves. Ensures correct wedge orientation. • Color-coded WEJTAP™ connector and booster packaged together ◊ Easy selection by installer. • Factory coated grooves with PENTX 1530 ◊ Maintains low contact resistance, assists in protection against climatic conditions and is compatible with common insulations. • One-piece tool ◊ No project delays due to dropped or lost parts. • Fewer and improved hotstick accessories ◊ Simplifies hotline installation and saves time. • Contained booster ejection system ◊ Safe for operator guards against the booster being ejected in direction of the installer. • Automatic gas release vented away from operator ◊ Eliminates manual gas venting and improves safety. • Simplified loading ◊ Speeds installation — no threads — just depress safety bar, twist and pull open — load — push and twist to close prior to applying connector. • Acme-type threads ◊ Provides smooth, fast engagement of tool and connector — saves installer’s time. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 Overhead Distribution and Transmission BURNDY® Wedge Tap Connectors As with all BURNDY® connectors, the WEJTAP™ has been designed to operate cooler than the attached conductors. The WEJTAP™ connectors have also been subjected to the ASTM B117-73 Salt Spray Test. The results are shown to the right. ASTM Salt Spray Test Average % Relative Resistance vs. Hours of Salt Spray Exposure Relative Resistance (Percent) WEJTAP™ connectors have been subjected to extensive tests simulating the most severe service and weather conditions. In addition. the WEJTAP™ system meets or exceeds the industry standards of ANSI C119.4 Class 3, NEMA CC3 1973 Class AA, 500 Heat Cycles. ANSI C119.4 - 1986 Heat Cycle Test Average Temperature Rise vs. Current Cycles Temperature Rise (Deg. C.) WEJTAP™ AND TEST DATA Detailed test report packages are available upon request. Hours WEJTAP™ C-member bodies are color-coded and the wedges are marked with nominal conductor run and tap ranges. WEJTAP™ connector packages are labeled with a variety of common conductors with their nominal ranges. J-4 ■ WEJTAP™ connector wedges are marked with nominal ACSR, Aluminum and Copper concentric standard conductors. ■ Red WEJTAP™ connector range Run 8-1/0 Tap 8-2 ■ Blue WEJTAP™ connector range Run 2-300 Tap 6-300 ■ Yellow WEJTAP™ connector range Run 266.8-1590 Tap 6-1590 RUS Accepted All WEJTAP™ wedges contain a clearly defined chamfer on the large end of the run conductor groove to identify the “large run” groove. Installers will appreciate the convenience of visual or hand identification for correct wedge positioning. WEJTAP™ wedges are driven between the run and tap conductors and activate the spring characteristics of the “C” shaped body. This action maintains contact pressure even when the connection is subjected to severe climatic and electrical conditions. Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Overhead Distribution and Transmission Wedge Tap Connectors The BURNDY® WEJTAP™ System has a wide variety of connectors available for many different conductor ranges. Color coded boosters and connectors ensure proper matching during installation. The BURNDY® Power Booster is designed and engineered for the highest reliability and safety. Proven rimfire design means misfires are almost nonexistent. Close manufacturing component tolerances provide maximum resistance to moisture or submersion. ORDERING INFORMATION ■ Power boosters may be ordered separately in boxes of 25. Red boosters Cat. # WPBRN Box 25 Blue boosters Cat. # WPBBN Box 25 Yellow boosters Cat. # WPBYN Box 25 Select appropriate connector; match with equal number of color coded boosters (see below). WPB—Red, Blue, Yellow Boosters J-5 For information about conductors which are not listed, and for further ordering information, please contact BURNDY® at 1-800-346-4175. WEJTAP™ COVER WEJTAP™ Covers are installed on WEJTAP™ connectors to prevent them from coming in contact with other taps or exposed ground points. The covers are rugged snap-on devices available in four sizes to cover all connector sizes. Cover Catalog Number WEJTAPTM Size Nominal Conductor Range Run Nominal Conductor Range Tap WCCR Small Old Style Red 8-1/0 8-2 WCCB Red & Blue 2-300 6-300 WCCSY Small (Yellow) 300-556.50 6-556.50 WCCLY Large (Yellow) 556.50-1033.50 556.5-1033.50 Cover Color Black Weather Rated Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 Overhead Distribution and Transmission BURNDY® Wedge Tap Connectors BURNDY WEJTAP™ SELECTION CHART By Diameter Catalog Number Sum of Diameters Max Run Tap Min Max Min Max Min 0.584 0.398 0.257 0.398 0.257 Installed with red booster WCR29 0.723 WCR30 0.649 0.516 0.398 0.257 0.325 0.206 WCR31 0.602 0.464 0.398 0.257 0.258 0.162 WCR32 0.530 0.410 0.326 0.204 0.258 0.162 WCR33 0.459 0.331 0.258 0.169 0.230 0.162 WCR34 0.324 0.256 0.162 0.128 0.162 0.128 WCR35 0.560 0.452 0.398 0.257 0.162 0.128 WCR36 0.487 0.387 0.398 0.257 0.162 0.128 WCR37 0.416 0.297 0.258 0.169 0.162 0.128 Installed with blue booster J-6 WCB10 0.795 0.621 0.482 0.316 0.437 0.257 WCB11 0.901 0.763 0.568 0.364 0.457 0.257 WCB12 0.707 0.526 0.568 0.364 0.204 0.162 WCB13 0.761 0.600 0.568 0.364 0.258 0.204 WCB14 0.839 0.690 0.568 0.364 0.398 0.257 WCB15 0.769 0.622 0.568 0.364 0.204 0.162 WCB16 0.823 0.664 0.568 0.364 0.258 0.204 WCB17 0.963 0.804 0.568 0.364 0.464 0.257 WCB18 1.011 0.867 0.568 0.364 0.572 0.364 WCB19 1.068 0.938 0.568 0.364 0.572 0.379 WCB20 1.130 0.975 0.568 0.364 0.572 0.386 WCB21 0.846 0.711 0.650 0.532 0.204 0.162 WCB22 0.900 0.765 0.650 0.532 0.258 0.204 WCB23 0.972 0.818 0.650 0.532 0.330 0.257 WCB24 1.052 0.897 0.650 0.532 0.500 0.324 WCB25 1.104 0.963 0.650 0.532 0.562 0.364 WCB26 1.163 1.015 0.650 0.532 0.562 0.409 WCB27 1.221 1.080 0.650 0.532 0.575 0.460 WCB28 1.284 1.141 0.650 0.532 0.650 0.525 WCB40 0.888 0.762 0.684 0.603 0.204 0.162 WCB41 0.942 0.794 0.684 0.600 0.258 0.204 WCB42 1.011 0.857 0.684 0.600 0.333 0.257 WCB43 1.094 0.936 0.684 0.600 0.500 0.324 WCB44 1.146 1.009 0.684 0.600 0.562 0.364 WCB45 1.204 1.057 0.684 0.600 0.562 0.409 WCB46 1.284 1.119 0.684 0.600 0.592 0.460 WCB47 1.368 1.188 0.684 0.600 0.684 0.600 0.765 0.750 0.537 0.204 0.162 Installed with yellow booster WCY48 0.932 WCY49 1.012 0.807 0.750 0.537 0.271 0.203 WCY50 1.069 0.860 0.750 0.537 0.355 0.257 WCY51 1.141 0.927 0.750 0.537 0.557 0.324 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® BURNDY WEJTAP™ SELECTION CHART By Diameter Overhead Distribution and Transmission Wedge Tap Connectors Sum of Diameters Catalog Number Max Min Installed with yellow booster WCY52 1.190 1.001 WCY53 1.236 1.012 WCY54 1.302 1.063 WCY55 1.370 1.140 WCY56 1.456 1.245 WCY57 1.190 0.979 WCY58 1.087 0.931 WCY59 1.061 0.891 WCY60 1.854 1.686 WCY61 1.741 1.524 WCY62 1.594 1.379 WCY63 1.500 1.297 WCY64 1.421 1.216 WCY65 1.360 1.147 WCY66 1.305 1.097 WCY67 1.270 1.054 WCY68 1.253 1.115 WCY69 1.187 1.059 WCY70 1.130 1.013 WCY71 2.216 2.074 WCY72 2.133 1.999 WCY73 2.098 1.946 WCY74 2.035 1.891 WCY75 1.969 1.822 WCY76 1.901 1.741 WCY77 1.829 1.677 WCY78 1.750 1.599 WCY79 1.670 1.526 WCY80 1.610 1.466 WCY81 1.555 1.411 WCY82 1.506 1.362 WCY83 1.440 1.288 WCY84 1.369 1.221 WCY85 1.306 1.158 WCY86 2.496 2.332 WCY87 2.418 2.251 WCY88 2.354 2.194 WCY89 2.297 2.137 WCY90 2.238 2.083 WCY91 2.173 2.013 WCY92 2.104 1.950 WCY93 2.029 1.869 WCY94 1.967 1.831 WCY95 1.888 1.728 WCY96 1.811 1.648 WCY97 1.748 1.591 WCY98 1.695 1.533 WCY99 1.644 1.489 Max 0.750 0.750 0.750 0.750 0.750 0.893 0.893 0.893 0.950 0.940 0.940 0.940 0.940 0.940 0.940 0.940 0.940 0.940 0.940 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 Run Min Max 0.537 0.537 0.537 0.537 0.537 0.666 0.666 0.666 0.722 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.907 0.907 0.907 0.907 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.588 0.619 0.630 0.714 0.750 0.326 0.258 0.199 0.950 0.940 0.750 0.750 0.650 0.562 0.562 0.450 0.326 0.262 0.204 1.156 1.142 1.142 1.142 0.927 0.900 0.750 0.729 0.722 0.608 0.608 0.436 0.398 0.333 0.258 1.250 1.250 1.211 1.200 1.159 1.130 0.904 0.900 0.750 0.722 0.609 0.598 0.598 0.398 Tap Min 0.364 0.409 0.46 0.499 0.524 0.257 0.198 0.162 0.722 0.666 0.573 0.481 0.436 0.382 0.336 0.315 0.257 0.204 0.162 0.947 0.927 0.907 0.858 0.763 0.700 0.575 0.525 0.364 0.364 0.364 0.324 0.257 0.203 0.162 1.000 0.856 0.971 0.923 0.868 0.856 0.720 0.700 0.588 0.525 0.364 0.385 0.364 0.324 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 J-7 Overhead Distribution and Transmission BURNDY® Wedge Tap Connectors BURNDY WEJTAP™ SELECTION CHART Catalog Number By Diameter WCY100 J-8 Sum of Diameters Max Run Tap Min Max Min Max Min 1.400 1.250 0.893 0.351 0.257 Installed with yellow booster 1.572 WCY101 1.503 1.343 1.250 0.893 0.261 0.204 WCY102 1.454 1.284 1.250 0.893 0.198 0.162 WCY103 2.604 2.484 1.302 1.242 1.302 1.242 WCY104 2.567 2.407 1.302 1.242 1.265 1.165 WCY105 2.489 2.329 1.302 1.242 1.187 1.087 WCY106 2.418 2.258 1.302 1.242 1.116 1.016 WCY107 2.373 2.213 1.302 1.242 1.071 0.971 WCY108 2.318 2.158 1.302 1.242 1.016 0.916 WCY109 2.255 2.095 1.302 1.242 0.953 0.853 WCY110 2.179 2.019 1.302 1.242 0.877 0.777 WCY111 2.102 1.942 1.302 1.242 0.800 0.700 WCY112 2.044 1.884 1.302 1.242 0.742 0.642 WCY113 1.961 1.801 1.302 1.242 0.659 0.559 WCY114 1.940 1.740 1.350 1.242 0.590 0.498 WCY115 1.863 1.663 1.350 1.242 0.513 0.421 WCY116 1.812 1.612 1.350 1.242 0.462 0.370 WCY117 1.762 1.562 1.350 1.242 0.412 0.320 WCY118 1.703 1.503 1.350 1.242 0.353 0.261 WCY119 1.631 1.431 1.350 1.242 0.281 0.189 WCY120 1.580 1.380 1.350 1.242 0.230 0.138 WCY121 2.844 2.642 1.422 1.314 1.422 1.328 WCY122 2.764 2.562 1.422 1.314 1.342 1.248 WCY123 2.680 2.479 1.422 1.314 1.258 1.164 WCY124 2.596 2.394 1.422 1.314 1.174 1.080 WCY125 2.535 2.333 1.422 1.314 1.113 1.019 WCY126 2.481 2.279 1.422 1.314 1.059 0.965 WCY127 2.426 2.224 1.422 1.314 1.004 0.910 WCY128 2.376 2.174 1.422 1.314 0.954 0.860 WCY129 2.286 2.084 1.422 1.314 0.864 0.770 WCY130 2.216 2.014 1.422 1.314 0.794 0.700 WCY131 2.152 1.950 1.422 1.314 0.730 0.636 WCY132 2.070 1.868 1.422 1.314 0.648 0.554 WCY133 1.990 1.786 1.422 1.314 0.568 0.472 WCY134 1.931 1.729 1.422 1.314 0.509 0.415 WCY135 1.876 1.674 1.422 1.314 0.454 0.360 WCY136 1.831 1.629 1.422 1.314 0.409 0.315 WCY137 1.771 1.569 1.422 1.314 0.349 0.255 WCY138 1.706 1.504 1.422 1.314 0.284 0.190 WCY139 1.664 1.462 1.422 1.314 0.242 0.148 WCY140 3.045 2.090 1.533 1.471 1.547 1.471 WCY145 2.596 2.534 1.533 1.032 1.094 1.032 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Overhead Distribution and Transmission Wedge Tap Connectors WEJTAP™ COPPER WEJTAPTM CONNECTION SYSTEM The BURNDY® Copper WEJTAP™ powder actuated copper connectors are designed for overhead copper to copper tap applications. Features include: • Newly expanded range taking capabilities • New larger size connector for #6 - #2 applications • Uses standard BURNDY® WEJTAP™ tooling without the need for installation platforms • Meets latest ANSI C119.4 (2011) including optional fault current test annex • Prefilled with PENETROX™ E to improve the performance over the life of the connection Catalog Number Copper Conductor Dia. Accommodated (in) Dimensions Run Range Tap Range Sum Range WCB4C4 0.162 - 0.258 0.162 - 0.232 0.324 - 0.464 WCB2C2 0.258 - 0.368 0.162 - 0.292 0.452 - 0.600 WCB10C2 0.292 - 0.376 0.162 - 0.292 0.524 - 0.665 0.162 - 0.292 0.576 - 0.734 WCB20C2 WCB20C20 WCB30C2 0.300 - 0.430 0.360 - 0.516 WCB40C2 WCB40C20 0.300 - 0.414 0.710 - 0.844 0.162 - 0.292 0.622 - 0.775 0.162 - 0.292 0.680 - 0.822 F G H Installation Booster Color Fault Current Rating (KA) 12.50 25.00 2.40 1.63 1.02 2.05 WTHRB-1S Blue 12.50 0.330 - 0.464 0.814 - 0.952 WCB40C40 0.375 - 0.538 0.936 - 1.072 WCB250C2 0.162 - 0.292 0.730 - 0.875 0.293 - 0.430 0.875 - 1.033 25.00 0.431 - 0.574 1.033 - 1.150 38.00 WCB250C20 WCB250C250 0.375 - 0.538 E Tooling 0.435 - 0.574 25.00 12.50 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 J-9 Overhead Distribution and Transmission BURNDY® Wedge Tap Connectors BURNDY Catalog Number: WCB4C4 BURNDY Catalog Number: WCB40C2 RUN TAP RUN TAP #6 CU SOL #6 CU STR #4 CU SOL #4 CU STR #2 CU SOL #6 CU SOL #6 CU SOL - #6 CU STR #6 CU SOL - #4 CU SOL #4 CU STR - #6 CU SOL #6 CU SOL - #6 CU STR 4/0 CU STR #6 CU SOL - #2 CU STR BURNDY Catalog Number: WCB40C20 BURNDY Catalog Number: WCB2C2 RUN TAP RUN TAP #2 CU SOL #2 CU STR 1/0 CU STR #4 CU SOL - #2 CU SOL #6 CU SOL - #2 CU STR #6 CU SOL - #4 CU STR 3/0 CU STR 4/0 CU STR 1/0 CU STR - 3/0 CU STR 1/0 CU STR - 2/0 CU STR BURNDY Catalog Number: WCB40C40 BURNDY Catalog Number: WCB10C2 J-10 RUN TAP RUN TAP #2 CU STR 1/0 CU SOL 1/0 CU STR #4 CCS* - #2 CU STR #6 CU SOL - #2 CU STR #6 CU SOL - #2 CU STR 4/0 CU STR 4/0 CU SOL - 4/0 CU STR BURNDY Catalog Number: WCB250C2 BURNDY Catalog Number: WCB20C2 RUN TAP RUN TAP 1/0 CU STR 2/0 CU STR #2 CU SOL - #2 CU STR #6 CU SOL - #2 CU STR 250 CU STR #6 CU SOL - #2 CU STR BURNDY Catalog Number: WCB250C20 BURNDY Catalog Number: WCB20C20 RUN TAP RUN TAP 1/0 CU STR 2/0 CU STR 1/0 CU STR 1/0 CU STR - 2/0 CU STR 250 CU STR 1/0 CU STR - 2/0 CU STR BURNDY Catalog Number: WCB250C250 BURNDY Catalog Number: WCB30C2 RUN TAP RUN TAP 4/0 CU SOL #6 CU SOL - #2 CU STR 250 CU STR 4/0 CU SOL - 250 CU STR * Copper Clad Steel Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Overhead Distribution and Transmission Wedge Tap Connectors WEJTAP™ STIRRUP™ AND POWER BOOSTERS (Large) Run Conductor position is identified on all wedges via a distinct chamfer. QIK Selector - for common ACSR, Aluminum and Copper Conductors Catalog Number Nominal Cable Range Small Red Cable Range 6-2 WSS1 6 WSS2 5, 4, 2 Medium Blue Cable Range 1-300 * WSM1 2, 1, 1/0, 2/0 WSM2 2/0, 3/0 WSM3 3/0 - 4/0 WSM4 WSM5 266.8 WSM6 WSM7 350 WSM11 266.8 - 336.4 * WSM1 now accepts #2 conductor BURNDY WEJTAP™ STIRRUP™ SELECTION CHART By Diameter Catalog Nominal Cable Bail Number Range Size Large Yellow Cable Range 300-1033.5 WSL1 1/0 WSL2 336.4 2/0 WSL3 4/0 WSL4 1/0 WSL5 397.5 - 477 2/0 WSL6 4/0 WSL7 1/0 WSL8 556.5 2/0 WSL9 4/0 WSL10 4/0 636 WSL11 2/0 WSL12 2/0 795 WSL13 4/0 WSL14 1033.5 4/0 Bail Size 2 2 2 2 2/0 2 1/0 1/0 4/0 Catalog Number Small stirrups WSS1 WSS2 Medium sized stirrups WSM1 WSM10 WSM2 WSM3 WSM4 WSM5 WSM6 WSM7 WSM8 WSM9 Large stirrups WSL1 WSL10 WSL11 WSL12 WSL13 WSL14 WSL2 WSL3 WSL4 WSL5 WSL6 WSL7 WSL8 WSL9 Sum of Diameters Max. Min. Max. 0.454 0.575 0.412 0.456 0.697 0.887 0.752 0.813 0.938 0.892 0.968 1.008 0.934 0.771 1.050 1.479 1.394 1.515 1.600 1.708 0.976 1.186 1.186 1.237 1.322 1.251 1.302 1.387 Run Max. 0.204 0.325 0.162 0.206 0.250 0.250 0.250 0.250 0.575 0.784 0.615 0.660 0.835 0.787 0.861 0.898 0.824 0.649 0.447 0.563 0.502 0.563 0.563 0.642 0.642 0.684 0.684 0.447 0.325 0.460 0.365 0.410 0.460 0.537 0.537 0.574 0.574 0.325 0.250 0.324 0.250 0.250 0.375 0.250 0.324 0.324 0.250 0.324 0.250 0.324 0.250 0.250 0.375 0.250 0.324 0.324 0.250 0.324 0.927 1.389 1.304 1.399 1.484 1.606 0.853 1.063 1.046 1.097 1.182 1.170 1.221 1.306 0.726 1.019 1.019 1.140 1.140 1.248 0.726 0.726 0.862 0.862 0.862 0.927 0.927 0.927 0.603 0.929 0.929 1.024 1.024 1.146 0.603 0.603 0.722 0.722 0.722 0.846 0.846 0.846 0.324 0.460 0.375 0.375 0.460 0.460 0.250 0.460 0.324 0.375 0.460 0.324 0.375 0.460 0.324 0.460 0.375 0.375 0.460 0.460 0.250 0.460 0.324 0.375 0.460 0.324 0.375 0.460 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 Tap Min. www.burndy.com Min. US: 1-800-346-4175 J-11 Overhead Distribution and Transmission BURNDY® Wedge Tap Connectors WEJTAP™ INSTALLATION TOOLS Type WTB Type WTHRB1S Type WTHY1S The WEJTAP™ patented tool body is a one-piece assembly basic drive mechanism used to install WEJTAP™ and STIRRUP™ connectors ranging from #8 AWG through 1590 kcmil ACSR. WEJTAP™ tool head operating platform for small and medium range (red/blue coded) connectors. WEJTAP™ tool head operating platform for medium and large range (yellow coded) connectors. Type WTOCBR Type WTOCY Type WTCK WEJTAP™ removal clip for red type II and medium (blue coded) tap connectors used with type WTHRB tool head. WEJTAP™ removal clip for large (yellow coded) tap connectors used with type WTHY tool head. WEJTAP™ tool cleaning/maintenance kit for use with type WTB tool body. WEJTAP™ INSTALLATION TOOL ACCESSORIES J-12 Type WTBASY1 WEJTAP™ ram replacement assembly. Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Overhead Distribution and Transmission Wedge Tap Connectors WEJTAP™ POWERLUG™ WEJTAP™ POWERLUG™ terminals are made of cast aluminum alloy for termination of ACSR and Aluminum conductors. 2 Hole POWERLUG™ 4 Hole POWERLUG™ 4 Hole Flag c Fig. 1 Catalog Number WCAB30R-2N WCAB30R-4N WCBB30R-4N WCAY39R-2N WCAY39R-4N WCBY39R-4N WCAY49R-2N WCAY49R-4N WCBY49R-4N Fig. 2 Tap Groove for Connector Selection Standard Conductor ACSR ASC/AAC 4/0 Standard ACSR (.563 in OD) 6 Str. - 266.8 6 Str. - 300 336.4 Standard ACSR (.721 in OD) 266.8 - 556.5 336.4 - 636 795 Standard ACSR (1.108 in OD) 605 - 1033.5 715.5 - 1113 Fig. 3 Dimension Figure No. Holes in Pad C D N T 1 2 3 1 2 3 1 2 3 2 4 4 2 4 4 2 4 4 1-1/4 3 3 1-3/4 3 3 1-3/4 3-1/2 3-1/2 3 3 3 3 3 3 3-1/2 3-1/2 3-1/2 5/8 5/8 5/8 5/8 5/8 5/8 7/8 7/8 7/8 0.34 0.30 0.30 0.34 0.30 0.30 0.69 0.69 0.69 NOTE: The recommended connector and booster are ordered separately. Catalog number is for the POWERLUG™ only. Use the Tap Groove Connector diameter, along with the application run conductor diameter, to choose the correct WEJTAPTM connector. MULTIPLE CONDUCTOR TAP APPLICATION Connector WCY 64 PB WCY 65 PB WCY 63 PB WCB 11 PB WCY 54 PB WCY 53 PB WCY 64 PB WCB 11 PB *Run Groove Three - 1/0 ACSR (6/1) Diameter = 0.398 Three - 1/0 ACSR (6/1) Diameter = 0.398 Three - 2/0 ACSR (6/1) Diameter = 0.447 Three - #4 stranded Diameter = 0.232 Three - 1/0 stranded Diameter = 0.368 Three - 1/0 stranded Diameter = 0.368 Three - 2/0 stranded Diameter = 0.414 Three - #4 stranded Diameter = 0.232 *Tap Groove One - 4/0 ACSR (6/1) Diameter = 0.563 One - 3/0 ACSR (6/1) Diameter = 0.502 One - 4/0 ACSR (6/1) Diameter = 0.563 One - 1/0 ACSR (6/1) Diameter = 0.398 One - 4/0 stranded Diameter = 0.522 One - 3/0 stranded Diameter = 0.464 One - 4/0 stranded Diameter = 0.522 One - 1/0 stranded Diameter = 0.368 * Electrically, the three smaller conductors are the likely taps, however, during installation, they are located in the larger run groove due to their larger aggregate sum. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 J-13 Overhead Distribution and Transmission BURNDY® Wedge Tap Connectors WEJTAP™ HOTSTICK ACCESSORIES Type WHSCWH Type WHSWHADP Type WHSWB WEJTAP™ hotstick connector clamp used to hold the tap connector spring-body and wedge for installation on energized lines with the shotgun hotstick. WEJTAP™ hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation. WEJTAP™ hotstick wirebrush attaches to the universal hotstick for cleaning the contact surface of the line conductor. Type WHSPBC Type WCHAWAS Type WHSGB WEJTAP™ hotstick dual cable clamp used to hold run and tap conductors in position during hotline installation. Universal for all applications from #81272 ACSR. WEJTAP™ hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation with shotgun stick. WEJTAP™ hotstick breech drive. Geared shotgun hotstick adapter easily latches to the breech end of WEJTAP™ installation tool without disassembly for use on energized lines. Type WHSSADP Type WHSTA Type WHHWB WEJTAP™ hotstick spring loaded 90 degree adapter, used to attach tool to universal hot-stick for hotline installations. WEJTAP™ hotstick tool (actuator) hammer attaches to the universal hotstick for striking the tool actuator button to complete the installation. WEJTAP™ hand-held wire brush for cleaning surface contact areas on non-energized conductors. J-14 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Overhead Distribution and Transmission Wedge Tap Connectors WEJTAP™ KIT ORDERING INSTRUCTIONS Type WTCC Type WABAG WEJTAP™ plastic carrying case. Designed for rugged use in all weather conditions. It accommodates WEJTAP™ installation tool, removal clips, and cleaning kit. WEJTAP™ accessories bag is designed for use in carrying installation tool(s), removal clips, and cleaning kit. Hotstick accessories may be accommodated as well. Holders for power boosters are conveniently located on the outside of the bag. (Carrying Case Only) Component Kit Catalog No. *Non-Hot Stick Power Unit Hot Stick Power Unit SelfFiring Tool Large Frame (Yellows) Large Frame Take Off Clip Small Frame (Red, Blue) Cleaning Kit Small Frame Take Off Clip Molded Carrying Case Canvas Style Tool Bag WTBNHS WTB WTBGBW WTHY-1S WTOCY WTHRB-1S WTCK WTOCBR WTCC WABAG 1 1 1 1 1 1 1 1 1 1 WT2B2RBYWABAG 2 WT2BRBYWABAG 2 WTRBYK 1 WTRBYKNHS 1 WTYK 1 WTYKNHS 1 WTRBK 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WTRBKNHS 1 1 1 1 1 1 1 1 1 1 1 WT2BRBYK 2 1 1 1 1 1 1 WT2B2RBYK 2 1 1 2 1 1 1 WTY 1 1 WTRB 1 WTYWABAG 1 WTYKNHSBAG 1 WTRBWABAG 1 1 1 1 1 1 1 1 1 WTRBKNHSBAG 1 WTBGBWRBYK 1 WTRBYWABAG 1 WTRBYKNHSGAB 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 * Non-Hotstick power units do not contain features allowing activation with Hotsticks. They are not upgradeable. Contact your BURNDY® rep resentative for a WEJTAP™ demonstration or contact the factory at 1-800-346-4175 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 J-15 Overhead Distribution and Transmission BURNDY® Wedge Tap Connectors WEJTAP™ In-Line Disconnect Product Specifications The BURNDY® In-Line Disconnect utilizes proven WEJTAP™ Technology in combination with industry standard components to provide reliable performance of switch applications. 1. 2. 3. 4. 5. J-16 6. 7. 8. 9. Utilizes WEJTAP™ connectors for securing the switch to the distribution line in tension applications. Utilizes industry recognized and proven GST&D Products, LTD. blade components along with dual Advance Rubber Products, Inc., Insulators attached to a BURNDY® designed yoke plate assembly. WEJTAP™ In-Line Disconnect designed for use in gloving and hot stick applications in conjunction with an industry standard load break tool. Dual insulators minimize the switch movement during opening and closing of the blade. Installation steps are minimized. The switch can be snapped directly on the line and secured with our conductor pivot retainer, designed into the switch frame. WEJTAP™ tooling is used to secure the “C Member” to the built-in wedge feature of the frame. Providing reliable mechanical and electrical performance. The blade is positioned on the switch to simplify cutting the conductor during installation. In-Line Disconnect is removable and reuseable. Other conductor sizes available. Please contact factory. Catalog Number WAD1015 WAD1029 WAD1035 WAD4015 WAD4029 WAD4035 WAD336-15 WAD477-15 WAD556-15 WAD336-29 WAD336-35 WAD477-29 WAD477-35 WAD556-29 WAD556-35 WAD795-15 * WAD795-29 * WAD795-35 * KV/BIL Ratings 15 kV/110 kV BIL 29 kV/150 kV BIL 35 kV/200 kV BIL 15 kV/110 kV BIL 29 kV/150 kV BIL 35 kV/200 kV BIL 15 kV/110 kV BIL 29 kV/150 kV BIL 35 kV/200 kV BIL 15 kV/110 kV BIL 29 kV/150 kV BIL 35 kV/200 kV BIL 15 kV/110 kV BIL 29 kV/150 kV BIL 35 kV/200 kV BIL 15 kV/110 kV BIL 29 kV/150 kV BIL 35 kV/200 kV BIL Voltage: 15 kV (110 kV BIL), 29 kV (150 kV BIL), 35 kV (200 kV BIL) Current: 900 Ampere RMS Short Circuit: Momentary Current 40,000 Ampere RMS, Asymmetrical Three Second Current 25,000 Ampere RMS, Symmetrical Strength: Body 10,000 lbs. Pulling Eye 6,000 lbs. Insulators: Silicone Meets Industry Standards: Conductor Dia. Range ACSR Common Conductors ANSI C119.4, C37.32 IEEE C37.30, C37.34 CSA C83.71 ASTM B117 Salt Fog AAC Replacement Tap 0.368″ - 0.502″ 1/0 (6/1), 2/0 (6/1), 3/0 (6/1) 1/0, 2/0, 3/0 WADRT 1 0.522″ - 0.609″ 4/0 (6/1), 266.8 (18/1) 4/0, 250, 266.8 (7 Str. , 19 Str.), 336 compact WADRT 1 0.642″ - 0.723″ 266.8 (26/7), 336.4 (18/1, 26/7) 336, 350, 397.5, 477 compact WADRT 2 0.741″ - 0.814″ 336.4 (30/7), 397.5 (All Str.), 477 (18/1) 477 (19 Str. , 37 Str.), 500 (19 Str. , 37 Str.), 556 compact WADRT 1 0.846″ - 0.883″ 477 (24/7, 26/7, 30/7), 556 (18/1) 556 (19 Str. , 37 Str.) WADRT 2 0.953″ - 1.040″ 556 (30/7), 795 (36/1) 795 (37 Str. , 61 Str.) WADRT 3 * Contact Factory Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Source Exif Data:
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