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2014-10-23
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GE Intelligent Platforms GE Intelligent Platforms Motion Solutions Product Catalog Motion Solutions Flexible Solutions for Improved Machine Productivity GE Intelligent Platforms Contact Information Americas: 1 800 433 2682 or 1 434 978 5100 Global regional phone numbers are listed by location on our web site at www.ge-ip.com/contact www.ge-ip.com 02.10 GFA-483T GFA-483T ©2010 GE Intelligent Platforms, Inc. All rights reserved. *Trademark of GE Intelligent Platforms, Inc. All other brands or names are property of their respective holders. imagination at work Motion Solutions TABLE OF CONTENTS Motion Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PACMotion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DSM300 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 S2K Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Servo Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 VersaMotion Series. . . . . . . . . . . . . . . . . . . . . . . . . 50 αi Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 βi Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 S2K Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Servo Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 αi Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 βi Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 VersaMotion Series. . . . . . . . . . . . . . . . . . . . . . . . 116 MTR Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Stepping Amplifiers and Motors . . . . . . . . . . . . . 137 Power Cube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 MTR Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Stepping Motor Cube. . . . . . . . . . . . . . . . . . . . . . 156 Motion Software. . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Motion Development Software . . . . . . . . . . . . 160 Servo Sizing Software. . . . . . . . . . . . . . . . . . . . . 162 Product Number Index. . . . . . . . . . . . . . . . . . . . . . 163 ©2010 GE Intelligent Platforms, Inc. All Rights Reserved. *Trademark of GE Intelligent Platforms, Inc. All other brands or names are property of their respective holders. www.ge-ip.com 01.10 GFA-483T GE Intelligent Platforms 1 Motion Solutions FANUC Digital Servos Proficy ME Logic Developer-PLC RX3i Series 90-30 IC695PMM335 IC694DSM324 IC694DSM314 IC695FTB001 Fiber Terminal I/O Block IC693ACC336 5V I/O Terminal Board IC693CBL324 (1m) IC693CBL325 (3m) 44A726268-001 24V I/O Terminal Board IC693CBL319 (1m) IC693CBL311 (3m) IC693DSM324 IC693DSM302 IC693DSM314 A66L-6001-0023#Lxxxxx (unsheathed) A66L-6001-0026#Lxxxxx (sheathed) FSSB Servo Command Cable βi SERIES Motors (cont-peak torque) β0.4/5000is (0.4-1 Nm) β0.5/6000is (0.65-2.5 Nm) β1/6000is (1.2-5 Nm) β2/4000is (2-7 Nm) β4/4000is (3.5-10 Nm) β8/3000is (7-15 Nm) β12/3000is (11-27 Nm) β22/2000is (20-45 Nm) Amplifier Kits IC800BIK020 IC800BIK020 IC800BIK020 IC800BIK040 IC800BIK040 Encoder Cables (Straight x=0; Right Angle x=7) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) Power Cables (Standard x=P; Shielded x=E) CP8B-1WxB-0070-AZ (7m) CP3B-0WxB-0070-AZ (7m) CP5B-0WxB-0070-AZ (7m) CP6B-0WxB-0070-AZ (7m) CP8B-1WxB-0140-AZ (14m) CP3B-0WxB-0140-AZ (14m) CP5B-0WxB-0140-AZ (14m) CP6B-0WxB-0140-AZ (14m) Power & Brake Cable (Standard x=P; Shielded x=E) CP9B-0WxB-0070-AZ (7m) CP9B-0WxB-0140-AZ (14m) Brake Cables (Optional) CB6N-5WPM-0070-AZ (7m) CB4N-0WPM-0070-AZ (7m) CB4N-0WPM-0070-AZ (7m) CB4N-0WPM-0070-AZ (7m) CB6N-5WPM-0140-AZ (14m) CB4N-0WPM-0140-AZ (14m) CB4N-0WPM-0140-AZ (14m) CB4N-0WPM-0140-AZ (14m) Encoder Battery (Optional) Built-In (1-axis) Panel Mounted* IC800BBK021 IC800ABK001 IC800BBK021 IC800ABK001 IC800BBK021 IC800ABK001 IC800BBK021 IC800ABK001 IC800BBK021 IC800ABK001 2 βHVi SERIES Motors (cont-peak torque) β2/4000is (2-7 Nm) β4/4000is (3.5-10 Nm) β8/3000is (7-15 Nm) β12/3000is (11-27 Nm) β22/2000is (20-45 Nm) Amplifier Kits IC800BIHV010 IC800BIHV010 IC800BIHV020 IC800BIHV020 Encoder Cables (Straight x=0; Right Angle x=7) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) Power Cables (Standard x=P; Shielded x=E) CP3I-0WxB-0070-AZ (7m) CP3I-0WxB-0070-AZ (7m) CP4I-0WxB-0070-AZ (7m) CP3I-0WxB-0140-AZ (14m) CP3I-0WxB-0140-AZ (14m) CP4I-0WxB-0140-AZ (14m) Power & Brake Cable (Standard x=P; Shielded x=E) CP2I-0WxB-0070-AZ (7m) CP2I-0WxB-0140-AZ (14m) Brake Cables (Optional) CB4N-0WPM-0070-AZ (7m) CB4N-0WPM-0070-AZ (7m) CB4N-0WPM-0070-AZ (7m) CB4N-0WPM-0140-AZ (14m) CB4N-0WPM-0140-AZ (14m) CB4N-0WPM-0140-AZ (14m) Encoder Battery (Optional) IC800BBK021 IC800BBK021 IC800BBK021 IC800BBK021 GE Intelligent Platforms αHVi SERIES Motors (cont-peak torque) α2/6000HVis (2-6 Nm) α2/6000HVis (2-6 Nm) α4/5000HVis (4-8.8 Nm) α4/5000HVis (4-8.8 Nm) α8/6000HVis (8-22 Nm) α8/6000HVis (8-22 Nm) α12/4000HVis (12-46 Nm) α12/4000HVis (12-46 Nm) α22/3000HVi (22-64 Nm) α22/3000HVi (22-64 Nm) α22/4000HVis (22-70 Nm) α30/4000HVis (30-100 Nm) α40/4000HVis (40-115 Nm) α50/3000HVis (75-215 Nm) Amplifier Kits IC800BIHV010 IC800BIHV040 IC800AIHV010 IC800AIHV040 IC800AIHV080 IC800AIHV180 Dynamic Braking Module ZA06B-6079-H401 Encoder Cables (Straight x=0; Right Angle x=3) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0070-AZ (7m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) CFDA-xWPB-0140-AZ (14m) Power Cables (Standard x=P; Shielded x=E) CP2I-0WxB-0070-AZ (7m) CP2I-0WxB-0070-AZ (7m) CP3I-0WxB-0070-AZ (7m) CP3I-0WxB-0070-AZ (7m) CP4I-0WxB-0070-AZ (7m) CP4I-0WxB-0070-AZ (7m) CP4I-0WxB-0070-AZ (7m) CP9I-0MxB-0070-AZ (7m) CP2I-0WxB-0140-AZ (14m) CP2I-0WxB-0140-AZ (14m) CP3I-0WxB-0140-AZ (14m) CP3I-0WxB-0140-AZ (14m) CP4I-0WxB-0140-AZ (14m) CP4I-0WxB-0140-AZ (14m) CP4I-0WxB-0140-AZ (14m) CP9I-0MxB-0140-AZ (14m) αHVi SERIES (con’t) Brake Cables (Optional) CB4N-0WPM-0070-AZ (7m) CB4N-0WPM-0070-AZ (7m) CB4N-0WPM-0070-AZ (7m) CB4N-0WPM-0070-AZ (7m) CB4N-0WPM-0140-AZ (14m) CB4N-0WPM-0140-AZ (14m) CB4N-0WPM-0140-AZ (14m) CB4N-0WPM-0140-AZ (14m) Encoder Battery (Optional) Built-In (1-axis) Panel Mounted* IC800BBK021 IC800ABK001 IC800BBK021 IC800ABK001 IC800BBK021 IC800ABK001 IC800ABK002 IC800ABK001 IC800ABK002 IC800ABK001 IC800ABK003 IC800ABK001 Power Supply Kits† IC800PSHV011 (11kW) IC800PSHV018 (18kW) IC800PSHV030 (30kW) IC800PSHV045 (45kW) Note: Color coding indicates compatible product matches and applies to products within a specific series. *Each panel mounted battery pack can support up to 6 encoders † One PSM power supply can support up to six αHVi amplifiers depending on the motor ratings. The power supply must be sized to match to system power requirements. See the section “Selecting a Power Supply” on page 73. www.ge-ip.com Motion Solutions Analog Servos and Steppers Proficy ME Logic Developer-PLC HE693STP113 Horner Stepper Controller IC693DNM200 DeviceNet Master (To DeviceNet S2K Models) RX3i Series 90-30 IC693DSM314 IC693DSM302 IC693DSM314 VersaMax Micro I/O Cables IC800PCUBC02S030 (200 S/R; 3m) IC800PCUBC02S050 (200 S/R; 5m) IC800PCUBC04S030 (400 S/R; 3m) IC800PCUBC04S050 (400 S/R; 5m) IC800PCUBC10S030 (1000 S/R; 3m) IC800PCUBC10S050 (1000 S/R; 5m) IC693CBL324 (1m) IC693CBL325 (3m) IC693ACC336 Terminal Board IC800SKCFLY010 (1m) IC800SKCFLY030 (3m) S2K SERVO AMPLIFIER (RESOLVER) 115/230 VAC S2K SERVO AMPLIFIER (RESOLVER) 480 VAC S2K SERVO CONTROLLER (RESOLVER) 115/230 VAC S2K SERVO CONTROLLER (RESOLVER) 480 VAC Motors (cont-peak torque) MTR-3T11-G (0.3-1.1 Nm) MTR-3T12-G (0.6-2.4 Nm) MTR-3T13-G (0.9-2.8 Nm) MTR-3T21-G (0.6-2.2 Nm) MTR-3T22-G (1.3-4 Nm) MTR-3T23-G (2-6 Nm) MTR-3T24-H (2.6-6.6 Nm) MTR-3T43-H (5.6-11.3 Nm) MTR-3T42-H (4.1-12 Nm) MTR-3T43-J (6.1-12.1 Nm) MTR-3T44-J (8.1-16.2 Nm) MTR-3T45-H (10.2-20.5 Nm) MTR-3T54-H (13.6-34.5 Nm) MTR-3T55-H (17.1-43.4 Nm) MTR-3T57-H (20.9-55.3 Nm) MTR-3T66-H (35.9-87.3 Nm) MTR-3T67-G (42-101.9 Nm) MTR-3T69-G (53.9-131.6 Nm) Amplifiers IC800SSD104RS1 IC800SSD107RS1 IC800SSD216RS1 IC800SSD228RS1 Resolver Cables CBL-3T-RD CBL-3T-RD CBL-3T-RD CBL-3T-RD Power Cables CBL-T7-MP CBL-T7-MP CBL-3T-MP CBL-3T-MP Power and Brake Cables† CBL-T7-MB CBL-T7-MB CBL-3T-MB CBL-3T-MB Motors (cont-peak torque) MTR-3T42-H (4.1-12 Nm) MTR-3T43-J (6.1-12.1 Nm) MTR-3T44-J (8.1-16.2 Nm) MTR-3T45-H (10.2-20.5 Nm) MTR-3T54-H (13.4-38.3 Nm) MTR-3T55-H (16.9-48.1 Nm) MTR-3T66-H (34.7-52.2 Nm) MTR-3T67-G (40.2-61 Nm) MTR-3T69-G (52.3-79 Nm) Amplifiers IC800SSD407RS1 IC800SSD420RS1 Resolver Cables CBL-3T-RD CBL-3T-RD Power Cables CBL-T7-MP CBL-3T-MP Power and Brake Cables† CBL-T7-MB CBL-3T-MB Motors (cont-peak torque) MTR-3T11-G (0.3-1.1 Nm) MTR-3T12-G (0.6-2.6 Nm) MTR-3T13-G (0.9-2.8 Nm) MTR-3T21-G (0.6-2.2 Nm) MTR-3T22-G (1.3-4.0 Nm) MTR-3T23-G (2-6 Nm) MTR-3T24-H (2.6-6.6 Nm) MTR-3T43-H (5.6-11.3 Nm) MTR-3T42-H (4.1-12 Nm) MTR-3T43-J (6.1-12.1 Nm) MTR-3T44-J (8.1-16.2 Nm) MTR-3T45-H (10.2-20.5 Nm) MTR-3T54-H (13.6-34.5 Nm) MTR-3T55-H (17.1-43.4 Nm) MTR-3T57-H (20.9-55.3 Nm) MTR-3T66-H (36-87.3 Nm) MTR-3T67-G (42-101.9 Nm) MTR-3T69-G (53.9-131.6 Nm) Controller IC800SSI104RD2 DeviceNet IC800SSI104RP2 PROFIBUS IC800SSI104RS1 SERIAL IC800SSI107RD2 DeviceNet IC800SSI107RP2 PROFIBUS IC800SSI107RS1 SERIAL IC800SSI216RD2 DeviceNet IC800SSI216RP2 PROFIBUS IC800SSI228RD2 DeviceNet IC800SSI228RP2 PROFIBUS Resolver Cables CBL-3T-RD CBL-3T-RD CBL-3T-RD CBL-3T-RD Power Cables CBL-T7-MP CBL-T7-MP CBL-3T-MP CBL-3T-MP Power and Brake Cables† CBL-T7-MB CBL-T7-MB CBL-3T-MB CBL-3T-MB Motors (cont-peak torque) MTR-3T42-H (4.1-12 Nm) MTR-3T43-J (6.1-12.1 Nm) MTR-3T44-J (8.1-16.2 Nm) MTR-3T45-H (10.2-20.5 Nm) MTR-3T54-H (13.4-38.3 Nm) MTR-3T55-H (16.9-48.1 Nm) MTR-3T66-H (34.7-52.2 Nm) MTR-3T67-G (40.2-61 Nm) MTR-3T69-G (52.3-79 Nm) Controller IC800SSI407RD2 DeviceNet IC800SSI407RP2 PROFIBUS IC800SSI407RS1 SERIAL IC800SSI420RD2 DeviceNet IC800SSI420RP2 PROFIBUS Resolver Cables CBL-3T-RD CBL-3T-RD Power Cables CBL-T7-MP CBL-3T-MP Power and Brake Cables† CBL-T7-MB CBL-3T-MB www.ge-ip.com S2K STEPPER CONTROLLER 115 VAC MOTOR CUBE Motors (holding torque) MTR-1221-D (144 oz-in) MTR-1231-D (238 oz-in) MTR-1324-D (335 oz-in) MTR-1337-D (675 oz-in) MTR-1350-A (630 oz-in) MTR-1350-D (995 oz-in) MTR-1N31-I (650 oz-in) MTR-1N32-I (1200 oz-in) MTR-1N41-G (1905 oz-in) Splash-proof Motors (holding torque) MTR-1324-D (335 oz-in) MTR-1337-D (675 oz-in) MTR-1350-A (630 oz-in) MTR-1350-D (995 oz-in) Controller IC800STI105D2 DeviceNet IC800STI105P2 PROFIBUS IC800STI105S1 SERIAL Encoder Cables CBL-1C-ET CBL-13-ET CBL-14-ET Power Cables CBL-12-MPS CBL-13-MP CBL-14-MP Stepping Motors (holding torque) IC800MCUB12160XN (50 oz-in) IC800MCUB12210XN (100 oz-in) IC800MCUB12310XN (175 oz-in) Stepping Motor/Encoder (holding torque) IC800MCUB12160XE (50 oz-in) IC800MCUB12210XE (100 oz-in) IC800MCUB12310XE (175 oz-in) Encoder Cable CBL-12-ED-03M-RA (3m) Power Cables IC800MCC23P050 (5m) IC800MCC23P100 (10m) POWER CUBE Stepping Amplifier IC800PCUB00300 Stepping Motors (holding torque) MTR-1216 (61 oz-in) MTR-1220 (116 oz-in) MTR-1221 (124 oz-in) MTR-1231 (236 oz-in) MTR-1235 (185 oz-in) MTR-1331-J (327 oz-in) MTR-1N31-I (605 oz-in) Splash-proof Motors (holding torque) MTR-1331-J (327 oz-in) Encoder Cables CBL-1C-ET CBL-13-ET CBL-14-ET Power Cables CBL-12-MP CBL-13-MP CBL-14-MP Note: Color coding indicates compatible product matches and applies to products within a specific column. †Use this cable in place of power cable for motors with optional brake GE Intelligent Platforms 3 Motion Solutions Motion Controllers GE offers motion controllers for a broad range of applications and system configurations providing the flexibility to choose a system that optimizes performance and investment cost. Regardless of your requirements, GE has a motion controller to meet your requirements, from simple point-to-point indexing to complex multi-axis machine control. PACMotion Series The PACMotion multi-axis motion controller, matched with world class FANUC digital servos, is designed to deliver unsurpassed machine productivity required for today’s high-speed machines and lean manufacturing environments. Hosted by the powerful PACSystems RX3i controller, PACMotion is part of a complete automation control solution. Page 5 DSM300 Series The DSM300 series are multi-axis servo motion controller modules for the PACSystems* RX3i and Series 90*-30 PLCs. The DSM300 series can control FANUC digital servos or analog servos such as the VersaMotion series. Page 17 S2K Series The S2K series are stand-alone motion controllers available for brushless servo and stepping motor control and include an integral AC power supply and servo amplifier. Page 20 Feature PACMotion DSM300 Architecture PAC-based PLC-based Number of Axes Up to 4 FANUC Digital Servos DSM302: 2 Digital, 2 Analog DSM314: 2 Digital, 4 Analog DSM324: 4 Digital (Fiber Optic) Dedicated Master Axis Virtual or Incremental Encoder No Servo Command Interface Fiberoptic Fiberoptic/GEF Digital/Analog Velocity/Analog Torque Position Feedback Type Serial Encoder Serial Encoder/Quadrature Encoder Motor Feedback Resolution (counts/rev) 64K, 128K, 1M 8K Motion Logic Program Interrupt Driven Task in PAC Separate Program in Module PAC/PLC High Speed Interrupts 3 (time or event) No Motion Program Integrated Function Blocks or Structured Text Separate Text Program Motion Types Incremental Moves Yes Yes Absolute Moves Yes Yes Synchronized Start Up to 8 axes 2 axes Delayed Start Up to 8 axes No Superimposed Motion Yes Yes Jogging Yes Yes Homing Yes Yes Acc/Dec Linear/ Programmable Jerk Linear/Fixed Jerk Cam Function Advanced Basic Cam Queuing Yes No Cam Scaling Master and Slave No Cam Phase Correction Yes Yes Normalized Cam Profiles Yes No Dynamic Cam Profile Changes Yes No Cam Curve Fitting 1/2/3/5th order 1/2/3rd Order Ramping onto Cam Profile Yes No Number of Cam Profiles 2048 99 Electronic Gearing (Follower) Advanced Basic Digital Cam Switch 4 High Speed Outputs No Shortest Path Absolute Moves Yes No Move Queuing and Blending Advanced Basic Master/Slave Configuration Up to 40 Axes over PLC Backplane 4-axes on module 4 GE Intelligent Platforms S2K Stand-alone 1 No n/a Resolver 4K Separate Program in Module n/a Separate Text Program Yes Yes No No Yes Yes Yes Linear/Fixed Jerk Basic No No No No No 1st Order No 1 Basic No No Basic Hardwired Encoder www.ge-ip.com Motion Solutions Motion Controllers PACMotion PACMotion The PACMotion controller is a versatile servo motion controller that combines the benefits of a highly integrated motion and machine logic solution with the performance, flexibility and scalability required for advanced machine automation. PACMotion is designed to deliver unsurpassed machine productivity required for today’s high-speed machines and lean manufacturing environments. The 4-axis servo motion controller is built on a high performance hardware platform, with a new enhanced motion engine, operating system, and open standard integrated programming paradigm. Add to that world class reliability of FANUC servos and you have a motion system designed to give you the best productivity and accuracy possible. Performance to Improve Machine Productivity • Real-time synchronization of up to 40 axes • Three high speed time-based or event-driven interrupts enable fast deterministic event response and synchronization • Demand-driven data exchange model between the PACSystems RX3i CPU and PACMotion modules may significantly reduce scan time impact • Digital cam switch (PLS) function with multi-track high-speed outputs with microsecond level response • Reduced downtime with industry leading FANUC servos featuring MTBF ratings in excess of 400,000 hours • Low MTTR FANUC servos require no tuning or parameter setting; over 5 million axes sold Open and Integrated to Improve Engineering Productivity • Single software development environment with shared tag database for logic, motion, I/O and operator interface • Motion and machine logic in a common program greatly simplifies programming • Motion function blocks and state model designed to comply with the PLCopen programming standard to reduce learning curve and training costs • Buffer mode allows program logic to queue motion command sequences and specify or change the velocity transition between buffered moves on-the-fly • Advanced diagnostic tools included in Proficy software speed diagnostics and machine time to market Flexibility and Scalability • Four servo axes per module; Up to 40 axes in a single PACSystems RX3i rack • Built-in faceplate I/O and optional fiber I/O terminal block supports extensive user configurable digital and analog I/O • Amplifiers and motion I/O can be physically distributed using noise immune fiber optic interfaces • Virtual (time-based) or real (encoder) master axes over the backplane support advanced cam and electronic gearing applications for flexible electronic line shaft applications www.ge-ip.com GE Intelligent Platforms 5 Motion Solutions Motion Controllers PACMotion Each PACMotion module can control up to 4 axes of GE βi, βHVi or αHVi servos via a fiber optic command interface for superior noise immunity, especially in distributed systems. By combining the versatility of the GE PACSystems RX3i and QuickPanel operator interface products, GE provides customers with a complete integrated machine control solution. This single-source system results in such benefits as ease of integration and programming, shorter development cycles, and higher reliability. PSM-HVi Power Supply PACMotion System Configuration αHVi Series Amplifier D αHVi Series Amplifier αHVi Series Amplifier D αHVi Series Amplifier D D Operator Interface PACSystems RX3i E αHVi/αHVis Series αHVi/αHVis Series αHVi/αHVis Series αHVi/αHVis Series Servo Motor βi/βHVi Series Amplifier C D Servo Motor βi/βHVi Series Amplifier D Servo Motor βi/βHVi Series Amplifier D Servo Motor βi/βHVi Series Amplifier D A D Proficy Machine Edition Logic Developer – PLC Part Number A Motion Controller IC695PMM335 B Motion I/O Expansion IC695FTB001 IC695FTB1B032 IC695FTB1S032 IC695FTB1B132 IC695FTB1S132 C Communication Cable IC693CBL316 ZA66L-6001-0023#L150R0 D Fiber Optic Cables ZA66L-6001-0023#L300R0 ZA66L-6001-0023#L1R003 ZA66L-6001-0023#L2R003 ZA66L-6001-0023#L3R003 ZA66L-6001-0026#L1R003 ZA66L-6001-0026#L3R003 ZA66L-6001-0026#L5R003 ZA66L-6001-0026#L10R03 ZA66L-6001-0026#L20R03 ZA66L-6001-0026#L30R03 ZA66L-6001-0026#L50R03 ZA66L-6001-0026#L100R3 E Proficy Programming Software IC646MPP001 IC647MPP001 IC646MBP001 IC647MBP001 6 GE Intelligent Platforms B Fiber Terminal Block (FTB) βis/βHVis Series βis/βHVis Series βis/βHVis Series βis/βHVis Series Servo Motor Servo Motor Servo Motor Servo Motor Description APPLICATIONS PACMotion Motion Controller for RX3i Optional Fiber Terminal Block (without terminal headers) Optional Fiber I/O Terminal Block (with screw terminal headers) Optional Fiber I/O Terminal Block (with spring clip terminal headers) Optional Fiber I/O Terminal Block (with extended shroud screw terminal headers) Optional Fiber I/O Terminal Block (with extended shroud spring clip terminal headers) Serial Cable for Programming - 3m (1 per system) FSSB and FTB I/O Cable 0.15 Meter FSSB and FTB I/O Cable 0.3 Meter FSSB and FTB I/O Cable 1 Meter FSSB and FTB I/O Cable 2 Meter FSSB and FTB I/O Cable 3 Meter FSSB and FTB I/O Cable Sheathed, 1 Meter FSSB and FTB I/O Cable Sheathed, 3 Meter FSSB and FTB I/O Cable Sheathed, 5 Meter FSSB and FTB I/O Cable Sheathed, 10 Meter FSSB and FTB I/O Cable Sheathed, 20 Meter FSSB and FTB I/O Cable Sheathed, 30 Meter FSSB and FTB I/O Cable Sheathed, 50 Meter FSSB and FTB I/O Cable Sheathed, 100 Meter Logic Developer PLC Professional without GlobalCare. Complete with Software key Logic Developer PLC Professional without GlobalCare. Complete with USB Hardware key Machine Edition Professional Development Suite without GlobalCare. Complete with Software key Machine Edition Professional Development Suite without GlobalCare. Complete with USB Hardware key • High-speed printing • Packaging systems • High-speed assembly • Woodworking machinery • Automotive assembly • Material handling • Web handling applications • Infeed conveyors • Labeling • Filling www.ge-ip.com Motion Solutions Motion Controllers PACMotion PACMotion Controller Features • Fast motion path (1ms) planning and position update rates (500µs) deliver improved accuracy and faster response to changing control requirements • Unlike most PLC-based motion, PACMotion delivers consistent motion update rate regardless of the number of axes • High reliability FANUC servos improve machine uptime • High speed synchronization of up to 40 axis over the PACSystems RX3i backplane • Advanced cam and gearing features for electronic line shaft applications • Single software development environment for complete automation control solution simplifies programming • Distributed architecture for greater machine flexibility–up to 100 meters between axes using noise immune fiber cables • Optional Fiber Terminal Block allows distributed motion centric I/O to reduce wiring complexity and cost • Two high-speed position capture inputs per axis for registration and sequence control Unlimited master/slave synchronization of any axis to any other axis over the PACSystems RX3i backplane Axis and Status LEDs Hot-swap module in PACSystems RX3i rack Fiber optic servo interface (up to 4 axes) 8 on-board 24V I/O Fiber optic I/O interface Synchronized or delayed start of up to any 8 axes Optional Fiber Terminal Block I/O • DIN rail mounting • Remote mount up to 100 meters • 5V/24V/Analog I/O • Unique ID prevents connection to wrong PACMotion module • Configurable I/O functions can be assigned to each point • Connection for up to 5 incremental encoders without marker or 4 encoders with marker pulse High density plug-on wiring headers available with spring clip or screw terminals and extended shroud (ordered separately) βi and βHVi Servos • 0.4 to 22 Nm cont. torque range • 230 and 460 VAC models • Noise immune fiber optic interface • Absolute feedback with optional battery • 64K or 128K count/rev serial encoder • Optional holding brake αHVi and αHVis Series Servos • 2 to 75 Nm cont. torque range • 460 VAC line regenerative power supplies • Noise immune fiber optic interface • Absolute feedback with optional battery • 1M count/rev serial encoder • Optional holding brake www.ge-ip.com GE Intelligent Platforms 7 Motion Solutions Motion Controllers PACMotion Packaging Faster product turnover, greater variability and shorter production runs are at the heart of some key packaging machinery automation trends in industries such as pharmaceutical, food and beverage and consumer packaged goods. Today’s automation systems must provide the flexibility and scalability to keep pace with this explosion of new product introductions, while delivering higher speed, accuracy and reliability to boost line productivity and asset utilization. End users and OEMs alike are now choosing innovation over supplier standardization in order to optimize machine performance. Partnering with automation suppliers who offer complete integrated control solutions can speed time to market and reduce development and deployment costs. Third generation packaging machines demand the PACMotion advantage…high performance multi-axis motion control tightly integrated with a Process Automation Controller (PAC), operator interface and extensive communications options all tied by one powerful software environment…PACMotion delivers. Traditional Mechanical Line Shaft • Form, fill and seal • Smart conveyors • Cartoning • Wrapping • Filling and capping • High speed labeling • Sorting/Diverting Gearbox Flexible Electronic Line Shaft Motor Controller Amplifier Servo Motor Printing Many of the trends driving automation changes in the packaging industry are mirrored by the printing industry. Shorter print runs with greater product variability require flexible, modular machine configurations, higher production speeds while maintaining accurate registration and quick start-up and changeover. Shaftless press designs offer mechanical simplicity, reduced noise levels, improved flexibility and high reliability to reduce total cost of ownership. PACMotion is part of a complete automation system that tightly integrates line control, motion and operator interface functions in a single software environment, reducing the design cycle for new press designs or line retrofits. PACMotion delivers the performance and scalability required by today’s printing lines. • Flexographic • Gravure • Offset • Winders/Unwinders • Laminators • Registration • Dryer control • Infeed rollers • Draw rollers 8 GE Intelligent Platforms www.ge-ip.com Motion Solutions Motion Controllers PACMotion Material Handling and High-Speed Assembly Price pressure, smaller products and shorter life cycles in automotive, medical and electronic products require lean manufacturing lines with the flexibility to allow assemblers to reduce time to market for new products and build many product variations on the same line. Smaller products require automation and motion control systems that can meet the increased assembly precision at ever increasing production speeds. System reliability is a crucial element to maintaining the high production rates necessary to reduce total cost per assembly. PACMotion is part of a complete automation system that tightly integrates material handling and assembly line control, motion and operator interface functions in a single software environment, improving engineering productivity and delivering faster time to market. PACMotion delivers the precision and flexibility to meet demanding assembly and handling challenges. • Engine/Transmission Assembly • Transfer Lines • Test Stands • Rotary Dial Tables • Electronic Assembly • Adhesive Dispensing • Smart Conveyors • Baggage Handling Systems Converting and Web Handling Increasing line speed while reducing scrap is a critical factor in maintaining a competitive edge in the web handling and material converting applications. Greater product variability requires flexible modular control systems that enable instant changeover from one product run to the next. Adjusting for different web widths, repositioning edge guides and slitter position, changing cut length, and rewind tension must be fast and accurate. Servo control technology replaces traditional mechanical adjustments, allowing for precise and repeatable adjustments. Programmable jerk control reduces web breaks and film stretching while high servo response ensures fast corrections to web disturbances. PACMotion is part of an integrated automation system for device and I/O control, motion and operator interface to facilitate efficient programming and powerful diagnostics in a single software environment. • Laminating • Carton Folding • Rotary Die Cutting • Folder/Gluers • Unwinders/Rewinders • Slitter Positioning www.ge-ip.com GE Intelligent Platforms 9 Motion Solutions Motion Controllers PACMotion Open and Integrated to Improve Engineering Productivity Synchronization of separate motion and logic programs and the lack of open motion programming standards can present a challenge even for simple motion applications. Proficy Machine Edition provides one tool for control, view, and motion and provides one universal engineering development environment for all programming, configuration, and diagnostics, resulting in faster time to solution, reduced training, and more compact, efficient design. The high level of PACMotion integration with the RX3i platform can significantly reduce system engineering and commissioning costs: • Motion and machine logic in a common program greatly simplifies programming • Motion function blocks and state model designed to comply with the PLCopen programming standard, reduce learning curve and training costs • Buffer mode allows program logic to queue motion command sequences and specify or change the velocity transition between buffered moves on-the-fly • All Proficy Machine Edition components— view, logic, and motion— share a common database and common objects across applications, including logic, scripts, and animation. Once a variable is created, it can easily be used in all other domains of the application. • Proficy Machine Edition components share common development tools such as a common user interface, drag-and-drop editing, and takes full advantage of industry-standard technologies like MEL, COM/DOM, OPC and ActiveX. • Proficy Machine Edition supports IEC languages such as Relay Ladder, Instruction List, Structured Text, Function Block, and SFC programming. In addition, C programming and Open Process are available. Powerful Diagnostic Tools The Data Logger supports the high-speed capture of up to 48 parameters per PACMotion module. • Logging session can be single shot or continuous • Sample rates as fast as 500 µs • Data collection can be set to start based on a trigger event • Captured data is stored as PLC files and can be archived or viewed using the Data Logger Window The Diagnostic Logic Block is a separate program that runs independently of the main application program. • Uses the standard Ladder editor • Can be executed with the PLC in the Run or Stop I/O Enabled mode • Library of DLBs can be reused for functions such as machine troubleshooting, servo tuning, data logging, etc. • DLBs can be saved as toolchest objects • Program code can be cut/pasted between a DLB and the main program providing a convenient way to test new code segments 10 GE Intelligent Platforms www.ge-ip.com Motion Solutions Motion Controllers PACMotion PACMotion Module Specifications Specification Details Motion Path Planning 1 ms Position Loop Update Rate 500 µs Velocity Loop Update Rate 125 µs Torque Loop Update Rate 62.5 µs Controlled Axes/Module 4 Master Axes/Module 1 Servo Command Interface Fiber Optic FSSB Cable Length max. 100 meters between nodes Maximum Axes per RX3i: DC Power Supplies 40 + 10 master axes AC Power Supplies 32 + 8 master axes Position Resolution: αHVi Series 1,048,576 counts/rev βi and βHVi Series 65,536 or 131,072 counts/rev Feedback Type Incremental/Absolute Serial Encoder Faceplate I/O: 24V General Purpose Inputs 4 optically isolated; source/sink 24V High-Speed Inputs 2 optically isolated; source/sink 24V General Purpose Inputs/Outputs 2 optically isolated; source/sink Connector Plug-on Screw Terminal Floating Point Support Yes Module Hot Insertion/Removal Yes Cam Profiles per Module 256 at one time Synch/Delayed Start Up to 8 axes High Speed Position Capture 2 Inputs per axis Comments Consistent update regardless of the number of axes in the system All axes in the RX3i rack are updated simultaneously All axes in the RX3i rack are updated simultaneously All axes in the RX3i rack are updated simultaneously βi, βHVi or αHVi series servos are supported via a fiber optic interface Can be a virtual time-based or incremental encoder master 50 Mb/s FANUC Serial Servo Bus (FSSB) 400 meters maximum for a 4 axis system Requires 16 slot backplane, CPU and 4 DC power supplies Requires 16 slot backplane, CPU and 3 AC power supplies — β2i and larger motors support the higher resolution Optional battery backup required for absolute feedback mode — Open circuit detection; can be used to connect a quadrature master encoder (500 kHz max) 125 mA maximum output current each — Double precision IEEE 754 — Up to 2048 profiles can be stored in the RX3i file system for use by any module Axes can be on any module and are synchronized over the backplane ± 1 count = 10 µs jitter Fiber Terminal Block Specifications Specification Details Mounting 35 mm DIN Rail Dimensions: inches 5.56 W x 4.94 H x 2.46 D mm 141.2 W x 125.5 H x 62.5 Interface to PACMotion Module Fiber Optic Cable Terminal Header Options IC694TBS032 High Density 36 point Spring Clip Terminals IC694TBB032 High Density 36 point Captive Screw Terminals IC694TBS132 High Density Spring Clip Terminals, Extended Shroud IC694TBB132 High Density Captive Screw Terminals, Extended Shroud Power Requirements 19.2VDC —28.8VDC; 0.45 Amps @ 24V 24V Outputs (differential) 8 optically isolated; source; open load & short detection 24V General Purpose Inputs 16 optically isolated; source/sink 5V Outputs (differential) 4 5V Inputs (differential/single-ended) 6 5V Inputs (differential) 6 Analog Inputs 2, ±10V differential Analog Outputs 2, ±10V single-ended 24 V Power Output 5 V Power Output 0.5 amp max. Quad Encoder Open Circuit Detection Yes I/O Function Assignment Configurable www.ge-ip.com Comments Must be mounted on a vertical surface for proper cooling — — Maximum cable length is 100 meters; Interface uses a unique ID for each PMM/FTB pair to prevent cross-connection 2 required per FTB (ordered separately); 14-26 AWG 2 required per FTB (ordered separately); 14-26 AWG 2 required per FTB (ordered separately); 14-28 AWG 2 required per FTB (ordered separately); 14-28 AWG one AWG #14 (2.1mm2) or two AWG #16 (1.3mm2) copper wires per terminal 2 groups of 4; 0.5 A max. per point; 4 A max. per group 4 groups of 4 RS422 Line Driver with short circuit protection; 48 mA max. RS422 / RS485 Line Receiver with fault detection RS422 / RS485 Line Receiver with fault detection 14 bit resolution 12 bit resolution Reverse polarity protected by replaceable fuse electronic overload protected — I/O functions are assigned during module hardware configuration GE Intelligent Platforms 11 Motion Solutions Motion Controllers PACMotion Fiber Terminal Block (FTB) Dimensions 4.35 5.56 4.94 2.13 .17 .81 1.30 .97 1.26 2.46 4.56 12 GE Intelligent Platforms 2.84 4.30 4.56 www.ge-ip.com Motion Solutions Motion Controllers PACMotion Fiber Terminal Block IC695FTB001 Wiring Diagram and Pin Assignments FTB Terminal 1 Pin Assignments FTB Terminal 1 Wiring Diagram Pin Circuit Identifier Circuit Type Default Circuit Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 24V+ Q1 Q2 24- I1 I2 I3 I4 +5V (OUT) I17+ I17- I18+ I18- I19+ I19- AI1+ AI1- Shield 24V- Q3 Q4 24V- I5 I6 I7 I8 0V I20+ I20- I21+ I21- I22+ I22- AO1+ COM Shield 24V Output 24 VDC (ESCP) Output 24 VDC (ESCP) Output 24V- 24 VDC Input 24 VDC Input 24 VDC Input 24 VDC Input +5V Output 5V Diff Input+ 5V Diff Input- 5V Diff Input+ 5V Diff Input- 5V Diff Input+ 5V Diff Input- ± 10V Analog Input ± 10V Analog Input Shield 24V- 24 VDC (ESCP) Output 24 VDC (ESCP) Output 24V- 24 VDC Input 24 VDC Input 24 VDC Input 24 VDC Input 0V 5V Diff Input+ 5V Diff Input- 5V Diff Input+ 5V Diff Input- 5V Diff Input+ 5V Diff Input- ±10V Analog Output ±10V Analog Output Shield Q1—Q4 Power 24V Output 24V Output I1—I4 Common Digital Input Digital Input Digital Input Digital Input External Power Fast Digital Input Fast Digital Input Fast Digital Input Fast Digital Input Fast Digital Input Fast Digital Input Analog In 1 (+) Analog In 1 (–) Frame Ground Q1—Q4 Common 24V Output 24V Output I5—I8 Common Digital Input Digital Input Digital Input Digital Input External Power Fast Digital Input Fast Digital Input Fast Digital Input Fast Digital Input Fast Digital Input Fast Digital Input Analog Out 1 AO1 Common Frame Ground F ield W iring T erm in als + 24V – 1 19 24V Q1 24V 2 20 3 21 4 22 5 23 6 24 7 25 Q3 24V Q2 24V – + I1 I2 I3 + – I4 +5V ( OU T ) 5V ( +) 24V 8 26 9 27 10 28 11 29 12 30 13 31 14 32 I17 ( –) 5V ( +) ( +) 5V ( +) ±10V S HIE L D – I5 + I6 I7 + I8 – 0V ( +) 5V ( –) ( +) 5V ( –) ( +) 5V I22 15 33 16 34 A I1 ( –) 24V I21 I19 ( –) Q4 I20 I18 ( –) www.ge-ip.com F ield W irin g ( –) ( +) ±10V A O1 17 18 35 36 COM S HIE LD GE Intelligent Platforms 13 Motion Solutions Motion Controllers PACMotion Fiber Terminal Block IC695FTB001 Wiring Diagram and Pin Assignments FTB Terminal 2 Pin Assignments Pin Circuit Identifier 1 24V+ 2 Q5 3 Q6 4 5 I9 6 I10 7 I11 8 I12 9 +5V (OUT) 10 I23+ 11 I23- 12 I24+/Q9+ 13 I24-/Q9- 14 I25+/Q10+ 15 I25-/Q10- 16 AI2+ 17 AI2- 18 SHIELD 19 24V- 20 Q7 21 Q8 22 24V+ 23 I13 24 I14 25 I15 26 I16 27 0V 28 I26+ 29 I26- 30 I27/Q11+ 31 I27/Q11- 32 I28/Q12+ 33 I28/Q12- 34 AO2+ 35 COM 36 SHIELD FTB Terminal 2 Wiring Diagram Circuit Type Default Circuit Function 24V Output 24 VDC (ESCP) Output 24 VDC (ESCP) Output 24V+ 24 VDC Input 24 VDC Input 24 VDC Input 24 VDC Input +5V OUT 5V Diff Input+ 5V Diff Input- 5V Diff Input+/5V Diff Output+ 5V Diff Input-/5V Diff Output- 5V Diff Input+/5V Diff Output+ 5V Diff Input-/5V Diff Output- ±10V Analog Input ±10V Analog Input Frame Ground 24V- 24 VDC (ESCP) Output 24 VDC (ESCP) Output 24V+ 24 VDC (ESCP) Input 24 VDC (ESCP) Input 24 VDC (ESCP) Input 24 VDC (ESCP) Input 0V 5V Diff Input 5V Diff Input 5V Diff Input+/5V Diff Output+ 5V Diff Input-/5V Diff Output- 5V Diff Input+/5V Diff Output+ 5V Diff Input-/5V Diff Output- ± 10V Analog Output ± 10V Analog Output Frame Ground Q5—Q8 Power 24V Output 24V Output I9—I12 Common Digital Input Digital Input Digital Input Digital Input External Power Fast Digital Input Fast Digital Input Fast Digital Input F ield W iring 1 19 2 20 24V Q5 24V Q6 24V – + I9 I10 I11 + – I12 +5V ( OU T ) 5V ( +) 24V 3 21 4 22 5 23 6 24 7 25 8 26 9 27 10 28 I23 ( –) 5V ( +) ( –) Fast Digital Input ( +) 5V 11 29 12 30 13 31 ( –) ( +) 14 32 S HIE L D GE Intelligent Platforms – I13 + I14 I15 + I16 – 0V ( +) 5V ( –) ( +) 5V ( –) ( +) 5V I28/Q 12 15 33 16 34 A I2 ( –) 24V I27/Q 11 I25/Q 10 Analog Output 2 AO2 Common Shield Q8 I16 I24/Q 9 ±10V 14 Q7 24V Fast Digital Input Fast Digital Input 24V – Fast Digital Input Fast Digital Input F ield W irin g + Fast Digital Input Analog In 2 (+) Analog In 2 (-) Shield Q5—Q8 Common 24V Output 24V Output I13—I16 Common Digital Input Digital Input Digital Input Digital Input External Power Fast Digital Input Fast Digital Input Fast Digital Input T erm in als ( –) ( +) ±10V A O2 17 18 35 36 COM S HIE LD www.ge-ip.com Motion Solutions Motion Controllers PACMotion Motion Functions Function Block Name Description Single Axis Administrative Function Blocks MC_Power MC_ReadStatus MC_ReadAxisError MC_ReadParameter MC_ReadParameters MC_ReadBoolParameter MC_ReadBoolParameters MC_ReadDwordParameters MC_WriteParameter MC_WriteParameters MC_WriteBoolParameter MC_WriteBoolParameters MC_WriteDwordParameters MC_ReadActualPosition MC_Reset MC_ModuleReset MC_ReadDigitalInput MC_ReadDigitalOutput MC_WriteDigitalOutput MC_SetPosition MC_SetOverride MC_ReadActualVelocity MC_ReadTorqueCommand MC_LibraryStatus MC_ReadAnalogInput MC_ReadAnalogOutput MC_WriteAnalogOutput MC_ReadEventQueue MC_TouchProbe MC_AbortTrigger MC_DigitalCamSwitch MC_DL_Configure MC_DL_Activate MC_DL_Get MC_DL_Delete Controls the Power Stage (MCON); causes all control loops to be closed and the control to be in the Standstill state ready to perform motion commands Returns in detail the current axis status of the axis selected Indicates general axis errors not relating to the execution of Functions or Function Blocks; used to read a current error or warning on the axis Returns the value of a parameter; used to read an axis parameter Returns the values of parameters; used to read one or more axis parameters Returns the value of a Boolean parameter; used to read an axis parameter Returns the values of Boolean parameters; used to read one or more axis parameters Returns the values of 32 bit word parameters; used to read one or more axis parameters Modifies the value of a parameter; used to write an axis parameter Modifies multiple parameter values; used to write multiple axis parameters Modifies the value of a vendor specific parameter; used to write an axis parameter Modifies multiple Boolean parameter values; used to write multiple axis parameters Modifies multiple 32 bit word parameter values; used to write parameters that can not be expressed as real including packed bits Used to read the actual axis position Makes the transition from the state ErrorStop to StandStill by resetting all internal axis-related errors; used to attempt to clear any errors on an axis and return it from the ErrorStop state to the Standstill state Makes the transition from the state ErrorStop to StandStill by resetting all internal errors; used to attempt to clear any errors on a module and return any axes in the ErrorStop state to the Standstill state Gives access to the value of the input, referenced by the datatype INPUT_REF; provides the value of the referenced input (BOOL). Gives access to the value of an output, referenced by the datatype OUTPUT_REF; provides the value of the referenced output (BOOL) Writes a value to a discrete output once (with Execute), referenced by the datatype OUTPUT_REF Shifts the coordinate system of an axis by manipulating both the set-point position as well as the actual position of an axis with the same value without any movement caused. (Re-calibration with same following error). Sets the values of override for the whole axis, and all functions that are working on that axis Returns the value of the actual velocity as long as Enable (EN) is set Returns the value of the torque command as long as Enable (EN) is set Provides the user with visibility into their cam-profile memory usage; provides the number of selected cam-profiles, the total number of bytes available, and the percentage of memory used Gives access to the value of an analog input, referenced by the datatype INPUT_REF Gives access to the value of an analog output, referenced by the datatype OUTPUT_REF Writes a value to an analog output once (with Execute), referenced by the datatype OUTPUT_REF Returns the current PMM module event queue Used to record an axis position at a strobe trigger event Used to abort MC_TouchProbe function blocks Commands a group of discrete output bits to switch in analogy to a set of mechanical cam controlled switches connected to an axis Specifies the configuration parameters for data logged on the PMM Used to start data logging on the module in normal start mode Writes the data logged into a file specified by the DATALOG_FILE_REF input Responsible for deleting data logger configuration from the PMM memory Single Axis Motion Function Blocks MC_MoveAbsolute MC_MoveRelative MC_MoveAdditive MC_MoveSuperimposed MC_MoveVelocity MC_Home MC_Stop MC_JogAxis MC_Halt Commands a controlled motion at a specified position Commands a controlled motion of a specified distance relative to the actual position at the time of the execution Commands a controlled motion of a specified relative distance additional to the original commanded position in the discrete motion state Commands a controlled motion of a specified relative distance additional to an existing motion Commands a never ending controlled motion at a specified velocity Commands the axis to perform the «search home» sequence Commands a controlled motion stop and transfers the axis to the state “Stopping” Jogs an axis forward or backward at the manual operation velocity and acceleration Commands a controlled motion stop www.ge-ip.com GE Intelligent Platforms 15 Motion Solutions Motion Controllers PACMotion Motion Functions Multiple Axis Administrative Function Blocks MC_CamTableSelect Selects the cam-tables (cam-profiles) by setting the pointers to the relevant tables MC_CamTableDeselect Deletes a cam-profile from the specified module to free memory Multiple Axis Motion Function Blocks MC_CamIn MC_CamOut MC_GearIn MC_GearOut MC_Phasing MC_GearInPos MC_SyncStart MC_DelayedStart Engages a cam Disengages a slave axis from the master Commands the slave axis velocity at a ratio of the master axis velocity Used to disengage from a MC_GearIn function block Provides dynamic phase shifting capability for cam profiles Commands a gear ratio between the position of the slave and master axes from the synchronization point onwards Identifies which axes should be started at the same time and how much time can elapse before the motion must start Identifies which axes should be started with a delay relative to each other and how much time can elapse before the motion must start PLC Support Function Blocks MC_CamFileRead MC_CamFileWrite Copies the contents of a cam file from the PLC file system into reference memory Copies cam data from reference memory to an existing cam file in the PLC file system, overwriting the original data in the cam file 16 GE Intelligent Platforms www.ge-ip.com Motion Solutions Motion Controllers DSM300 for Series 90-30 and PACSystems RX3i DSM324i The DSM324i can control up to 4 axes of βi, βHVi or αHVi Servos via a fiberoptic command interface for superior noise immunity. By combining the versatility of the GE PLCs and GE operator interface products with GE servos, DSM324i provides customers with a complete solution. This single-source system results in such benefits as ease of integration and programming, shorter development cycles, and higher reliability. αHVi Series Amplifier PSM-HVi Power Supply DSM324i Configuration Operator Interface αHVi Series Amplifier G Series 90-30 PLC or PACSystems RX3i βi/βHVi Series Amplifier G F G G βi/βHVi Series Amplifier αHVi Series Amplifier G βi/βHVi Series Amplifier G αHVi Series Amplifier G βi/βHVi Series Amplifier G Features • Distributed architecture for greater machine flexibility–up to 100 meters between axes A D E 24 VDC I/O C Proficy Machine Edition Logic Developer – PLC B βis/βHVis Series βis/βHVis Series βis/βHVis Series βis/βHVis Series Servo Motor Servo Motor Servo Motor Servo Motor 5 V High Speed I/O Terminal Boards *See servo amplifier section for motor cable information. Part Number Description A Motion Controller B Terminal Boards C D I/O Interface Cables E F Communication Cables G Fiber Optic Cables IC693DSM324 IC694DSM324 IC693ACC336 44A726268-001 IC693CBL324 IC693CBL325 IC693CBL311 IC693CBL319 IC693CBL316 DSM324i Motion Controller for Series 90-30 DSM324i Motion Controller for PACSystems RX3i DSM324i 5V High Speed & Analog I/O Terminal Board (1 per module) DSM324i 24V I/O Terminal Board (1 per module) ACC336 Terminal Board Interface Cable - 1m (1 per module) ACC336 Terminal Board Interface Cable - 3m (1 per module) DSM324i to 44A726268-001 Terminal Board Cable - 3m (1 per module) DSM324i to 44A726268-001 Terminal Board Cable - 1m (1 per module) Serial Cable for Programming - 3m (1 per system) ZA66L-6001-0023#L150R0 FSSB and FTB I/O Cable 0.15 Meter ZA66L-6001-0023#L300R0 FSSB and FTB I/O Cable 0.3 Meter ZA66L-6001-0023#L1R003 FSSB and FTB I/O Cable 1 Meter ZA66L-6001-0023#L2R003 FSSB and FTB I/O Cable 2 Meter ZA66L-6001-0023#L3R003 FSSB and FTB I/O Cable 3 Meter ZA66L-6001-0026#L1R003 FSSB and FTB I/O Cable Sheathed, 1 Meter ZA66L-6001-0026#L3R003 FSSB and FTB I/O Cable Sheathed, 3 Meter ZA66L-6001-0026#L5R003 FSSB and FTB I/O Cable Sheathed, 5 Meter ZA66L-6001-0026#L10R03 FSSB and FTB I/O Cable Sheathed, 10 Meter ZA66L-6001-0026#L20R03 FSSB and FTB I/O Cable Sheathed, 20 Meter ZA66L-6001-0026#L30R03 FSSB and FTB I/O Cable Sheathed, 30 Meter ZA66L-6001-0026#L50R03 FSSB and FTB I/O Cable Sheathed, 50 Meter ZA66L-6001-0026#L100R3 FSSB and FTB I/O Cable Sheathed, 100 Meter PLC Requirements PLC Requirements: The RX3i or Series 90-30 PLC with Machine Edition Logic Developer PLC will support the DSM324i. Multiple DSM boards can be placed in PLC main, expansion, and remote racks. The use of DSM modules is limited by the power supply capacity and the number of words of %AI data supported by the selected CPU. Each axis of control requires a minimum of 40 words of %AI data and a maximum of 84 words of %AI data depending on the mode selected. DSM324i requires a Series 90-30 CPU with Release 10 or higher Firmware or an RX3i CPU with Release 2.8 or higher Firmware. www.ge-ip.com • Improved product accuracy with velocity feed-forward control and high-resolution feedback • On-board Analog and Digital I/O (travel limits, home switch and high speed position capture) • Flash firmware available from our website makes upgrades a snap • Easy-to-use; all positioning, velocity and torque loops are closed in the controller. For properly sized drives, little or no servo tuning is required once the motor type code has been set • DSM324i Local Logic Engine handles high speed logic decisions synchronous with motion update • Cam & Electronic Gearing Modes for your more complex applications APPLICATIONS • Packaging machines • High-speed conveyor lines • Assembly machines • Pick and place gantries • Textile machines • Coil/spool winding • Adhesive applicators GE Intelligent Platforms 17 Motion Solutions Motion Controllers DSM300 for Series 90-30 and PACSystems RX3i DSM302/DSM314 The DSM300 Series is a family of motion controllers for GE Series 90-30 and PACSystems RX3i PLC controllers. The DSM302 is a versatile two-axis motion controller that works with any servo with an analog command interface. In addition, the DSM314 can control up to 4 servos with an analog velocity or torque command interface. The DSM302 or DSM314 is applicable in a broad range of single and multiaxis applications. By combining the versatility of the GE PLCs and GE operator interface products with GE servos, DSM302/314 provides customers with a complete solution, from the motor to the operator interface. This single-source system results in such benefits as ease of integration and programming, shorter development cycles, and higher reliability. DSM302/314 Series Features to I/O Operator Interface Products D Encoder* VersaMotion Series Amplifier Servo Motor F A DSM E B Terminal Board D G Series 90-30 PLC or PACSystems RX3i Power* Resolver* Servo Motor C AUX Terminal Board D AUX I/O PLC and Motion Programmer C AUX Terminal Board Power* S2K Amplifier From Master Encoder (Follower Mode) *See servo amplifier section for motor cable information. Part Number Description A Modules IC693DSM302 DSM302 Motion Controller (2 axis) for Series 90-30 IC693DSM314 DSM314 Motion Controller (4 analog/2 digital axes) for Series 90-30 IC694DSM314 DSM314 Motion Controller (4 analog/2 digital axes) for RX3i B Terminal Boards IC693ACC335 Digital Servo Axis Terminal Board (one per axis) C IC693ACC336 Analog Servo Axis Terminal Board (one per axis) Auxiliary Terminal Board (for follower applications) D Command Cables IC693CBL324 Terminal Board Connection Cable - 1m (one per axis) IC693CBL325 Terminal Board Connection Cable - 3m (one per axis) E Communication Cables IC693CBL316 Station Manager Serial Cable (one per motion system) F Digital Servo Cables IC800CBL001 Servo Command Cable - 1m (one per axis) IC800CBL002 Servo Command Cable - 3m (one per axis) G Analog Servo Cables IC800SKCFLYxxx S2K interface cables xxx=010 (1m), xxx=030 (3m) • Powerful processor with digital signal co-processor (DSP) provides a separate control loop processor that operates independently of PLC scan rates for fast servo loop updates • Enhanced tracking accuracy with velocity feed-forward control and high-resolution feedback • On-board I/O for travel limits, servo enable, home switch and position capture • Flash firmware available from our website makes upgrades a snap • In digital servo mode, all positioning, velocity and torque loops are closed in the controller. For properly sized drives, little or no servo tuning is required once the motor type code has been set • Also works in analog mode with any quadrature encoder-based servo to provide a low-cost, high-performance servo system • DSM314 Local Logic Engine handles high speed logic decisions synchronous with motion update • Cam & Electronic Gearing Modes APPLICATIONS PLC Requirements PLC Requirements: Machine Edition Logic Developer PLC will support the DSM. Multiple DSM boards can be placed in PLC main, expansion, and remote racks. The use of DSM modules is limited by the power supply capacity and the number of words of %AI data supported by the selected CPU. Each axis of control requires a minimum of 40 words of %AI data and a maximum of 64 words (84 for 4 axis DSM314) of %AI data depending on the mode selected. DSM314 requires a CPU with Release 10 or higher Firmware. 18 GE Intelligent Platforms • High-speed conveyor lines • Assembly machines • Pick and place gantries • Textile machines • Coil/spool winding • Adhesive applicators www.ge-ip.com Motion Solutions Motion Controllers Feature Comparison DSM302 General DSM314 DSM324i Standard Follower Standard Follower Standard Number of Digital Servo Axes 2 2 2 2 4 4 Number of Analog Servo Axes 2 2 4 4 n/a n/a Analog Servo Command Types Velocity Velocity Torque/Velocity Torque/Velocity n/a n/a Yes Yes Yes Yes Yes Yes 2 @ 5 V 2 @ 5 V 2 @ 5 V 2 @ 5 V 2 @ 5 V 2@5V 250µs 250µs +/- 2 count plus 10µs +/- 2 count plus 10µs +/- 2 count plus 10µs +/- 2 count plus 10µs GE Serial Encoder GE Serial Encoder GE Serial Encoder GE Serial Encoder GE Serial Encoder GE Serial Encoder Quadrature Encoder Quadrature Encoder Quadrature Encoder Quadrature Encoder n/a n/a 8192 8192 8192 Position Error Integrator Position Capture Inputs/Axis Position Capture Response Follower Feedback Position Feedback Options: Digital Servo Axis Analog Servo Axis Position Resolution (counts/Rev): Digital Servo Axis 8192 8192 Analog Servo Axis Based on encoder Based on encoder ±8,388,607 ±8,388,607 ±536,870,911 ±536,870,911 ±536,870,911 Master Feedback n/a Quadrature Encoder n/a Quadrature Encoder n/a Quadrature Encoder Master Feedback Max Frequency n/a 1MHz n/a 1MHz n/a 1MHz Positioning Absolute Incremental Absolute Incremental Absolute Incremental Absolute Incremental Absolute Incremental Absolute Incremental Acceleration Types Linear Jerk Limited Linear Jerk Limited Linear Jerk Limited Linear Jerk Limited Linear Jerk Limited Linear Jerk Limited Positioning Range (linear mode) Based on encoder Based on encoder 8192 n/a n/a ±536,870,911 Motion Features Continuous Linear/Continuous Continuous Linear/Continuous Continuous Follower Modes Motion Types Linear/Continuous n/a Velocity/Position/Winder n/a Velocity/Position n/a Velocity/Position Cam Support n/a n/a Yes Yes Yes Yes Local Logic Program n/a n/a Yes Yes Yes Yes %I 64 64 32/48/64/80 32/48/64/80 32/48/64/80 32/48/64/80 %Q 64 64 32/48/64/80 32/48/64/80 32/48/64/80 32/48/64/80 %AI 40/50/64 50/64 24/44/64/84 24/44/64/84 24/44/64/84 24/44/64/84 %AQ 6/9/12 9/12 3/6/9/12 3/6/9/12 3/6/9/12 3/6/9/12 PLC I/O References* *DSM314 and DSM324i I/O References are based on the number of configured axes. Table data shown is for 1/2/3/4 axes. Hardware Features I/O System DSM302/314 DSM324i 4 x 36 pin 1 x 36 pin; 1 x 24 pin Analog Output 4 2 Analog Inputs (Analog Axes only) 8 2 1 RJ11 1 RJ11 I/O Connectors SNP Comm Port Servo Series Supported Description 12 bit resolution plus sign; ±10 VDC; 5mA max. 15 bit resolution plus sign; ±10 VDC RS232 - SNP Protocol DSM302 DSM314 DSM324i αHV i No No α22HVis αHV is No No Yes βis No No Yes βHV is No No Yes www.ge-ip.com GE Intelligent Platforms 19 Motion Solutions Motion Controllers S2K Series Stand-Alone, Digital Amplifier and Controller for Servo and Stepping Motors The GE S2K Series products offer amplifier and motion control capability for brushless servo and stepping motor systems in a stand-alone integrated package. The S2K Series incorporate all-digital amplifier technology and fast servo update rates for enhanced performance. Advanced features such as electronic gearing and camming are supported. The DeviceNet implementation includes the ODVA defined position controller master/slave protocol as well as peer-to-peer control for multi-axis stand-alone systems. Models are also available with a Profibus DP-Slave implementation as well. Features APPLICATIONS • Resolver feedback • Packaging machines • Two module types available: brushless servo amplifier with integrated motion controller or stepping amplifier with integrated motion controller • Labeling machines • Wide torque range: servo systems from 2.7-477 lb-in (0.3-53.9 Nm) continuous, steppers from 144-3074 oz-in (1-21.7 Nm). Standard features include all-digital, self-tuning servo amplifier and 50,000 microstepping amplifier • Assembly • 14 I/O points with DeviceNet or Profibus options or 21 I/O points (4.3 and 7.2 amp models only) when no network option is specified • Flying cutoff • Full complement of diagnostic information provided via on-board, two-character LED or over network or serial communication options • Feed/cut to length • Includes point-to-point moves, jogging and advanced functions such as electronic gearing/camming and pulse based motion. The command set includes full logic, subroutines, variables and math functions in addition to I/O and network control. • Sorting conveyors • Bag making machines • Pick and place • Rotary tables • Electronic line shafting • and many more • A multi-tasking operating system supports a broad range of application complexity... from simple to advanced program requirements • Small, self-contained package conserves valuable panel space • All quick-disconnect terminations for fast installation and change-over • UL, cUL, and CE certifications 20 GE Intelligent Platforms www.ge-ip.com Motion Solutions Motion Controllers S2K Series Single-Axis Controller Features • Dynamic torque limiting • Complex motion profiles including jerk limited acceleration • High speed registration/position capture for feed/cut to mark applications • Secondary position feedback for compensation of slip and lost motion • Electronic gearing and camming • User configurable digital and analog I/O • Index and phase synchronization • Powerful programming environment Two-character LED for easy, real-time diagnostic updates Nonvolatile program storage in Flash EPROM Optional Network communication port* • DeviceNet • Profibus-DP (slave) Serial communication port Differential auxiliary encoder input Rugged 12-24 VDC user I/O can be configured for source or sink Quadrature encoder output (motor or auxiliary encoder position) Quick-disconnect terminals for easy field wiring and unit changeovers High speed position capture input Servo primary position feedback† *Some controller models are available with additional I/O instead of the network communication port. †Resolver feedback is standard with servo motor controllers. Stepping motor controllers can provide primary position feedback via the differential auxiliary encoder input. AC power input and motor connections on bottom of unit Dual Processor Architecture Single-Axis Controllers Serial Comm. 3.84 Char/µS Max. I/O & Parameter Update 32 Bit µP Position Command 488 µS Update 25 MIPS DSP 0.5 mS Scan Powerful multiprocessor design Servo Loop Update 122 µS provides the speed and flexibility Aux. Encoder to solve most of your motion 488 µS control applications from simple single-axis solutions to your most Position Capture (Strobe) demanding multi-axis systems. 30 µS www.ge-ip.com GE Intelligent Platforms 21 Motion Solutions Motion Controllers S2K Series Electrical Specifications Power Specification Specifications Units STI105 AC Input Voltage Range AC Input Frequency Range PWM Frequency to Motor Min. Motor Inductance Cont. Output Current Peak Output Current Max. Input Current 1-phase 3-phase Max. Input Power Logic Input Power DC Power Outputs VAC Hz kHz mH Arms Arms Arms Arms 90-130, 1 phase KVA @ Rated VAC VAC VDC n/a 5/phase 5/phase 10 n/a 1.3 n/a SSI104 SSI107 SSI216 90-250, 1 or 3 phase 4.3 8.6 7 4 1.6 n/a SSI228 SSI407 180-250, 3 phase 50-440 16.4 1 (per phase) 7.2 16 28 14.4 32 56 15 n/a n/a 8 18 30 3.8 8.5 14.3 90-250 @ 0.5 A +5 @ 0.25 A; +12 @ 0.5 A SSI420 324-528, 3 phase 8.2 7.2 10.8 n/a 8 6.4 20 20 n/a 22 18 +18-30 VDC @ 1.5 A Digital Inputs and Outputs Operating Range Interface Format Inputs Number Available* Maximum Off Voltage Minimum On Voltage Load Outputs Number Available* Maximum On Resistance Maximum Load Current Maximum Off Leakage Current 12-24 VDC, 28.8 VDC maximum optically isolated, source/sink user-configurable 14 or 21 (max) 4 VDC 10 VDC 2 kΩ 6 or 10 (max) 35Ω 100 mA 200 nA *Larger numbers available on models without a network port. Six of the I/O can be configured as either inputs or outputs. Analog Inputs and Outputs Operating Range Resolution Input Impedance Output Current Number Available ±10 VDC 12 Bits (input)/8 Bits (output) 50 kΩ 5 mA 2 Analog Inputs; 1 Analog Output Auxiliary Encoder Input Input Format Input Voltage Range Line Count Frequency Pulse Frequency single-ended or differential; sine or square wave; quadrature, pulse/direction or cw/ccw pulse +5 to +15 VDC 3 MHz maximum 12 MHz maximum with 4X multiplier Motor Resolver Feedback Input Number Available Resolution Maximum Speed Type Phase Shift Null Voltage Transformation Ratio 1 4096 pulses per revolution 15,000 RPM Control Transmitter ± 5.0 degrees @ 5kHz < 20 mV @ 5 kHz 0.5 Serial Communication Available Ports Functions Supported Format Maximum Addressable Units Communication Rate Maximum Distance from Host to Unit Flow Control 1 multi-purpose programming port RS-232* 1 1200, 9600, 19200 or 38400 baud 50 feet XON / XOFF *Plug-on RS-422/485 serial converter available. See ordering information. 22 GE Intelligent Platforms www.ge-ip.com Motion Solutions Motion Controllers S2K Series Communication Specifications DeviceNet Profibus® DP Slave Number Available 1 port per unit 1 port per unit Functions Supported I/O slave messaging, position controller profile, and explicit peer-to-peer messaging Profibus profile, multicast, broadcast Number of Nodes 64 maximum 100 maximum Input Power Requirements 11-25 VDC @ 40 mA maximum none Communication Rate 125, 250 or 500 KBaud Length of Drop Line 9.6, 19.2, 45.45, 93.75, 187.5, 500, 1500, 3000, 6000, 12000 Kbaud 20 feet maximum Length of Trunk Line thin cable 328 feet maximum thick cable 328 feet maximum @ 500 KBaud 820 feet maximum @ 250 Kbaud 1,640 feet maximum @ 125 Kbaud 3936 feet @ 9.6 Kbaud Environmental Specifications Operating Temperature, Free Air Ambient* SSI104, SSI105, SSI107 SSI216, SSI228, SSI407, SSI420 32 to 122°F (0 to 50°C) 32 to 104°F (0 to 40°C) Storage and Shipping Temperature -40 to 176°F (-40 to 80°C) Relative Humidity 5 to 95% noncondensing Enclosure Type Altitude** open 3300 feet (1000 m) * Assumes heatsink in vertical orientation. ** Operation at higher altitudes requires controller derating. Please consult GE. www.ge-ip.com GE Intelligent Platforms 23 Motion Solutions Motion Controllers S2K Series S2K Series Operating System PROGRAM 1 Operating System At the heart of the S2K Series controller is a powerful multi-tasking real-time operating system and comprehensive programming language. Up to four programs, one motion task and one communication task can be simultaneously executed. Time critical tasks can be executed in a separate program, and Program 4 acts as a fault handler that automatically executes on power-up or when a fault occurs. S2K controllers also support immediate mode operation where an external host can load registers or issue commands (over the serial or Network ports) that are executed in real time. This is a powerful feature for applications where program variables are determined on-the-fly based on process input and external events. PROGRAM 4 Communications & OS Overhead PROGRAM 2 PROGRAM 3 • Four user defined programs scheduled sequentially (round robin) • Program 4 executes on power-up or when a fault occurs • Any program can start/stop any other program • All programs can utilize common motion blocks Software Capabilities The S2K Series integrated controller models allow up to 100 predefined motion blocks and four user defined programs. Programs and motion blocks are defined using Proficy*-Motion Developer Machine Edition, a powerful Microsoft Windows®-based utility that provides the resources to give users total application program management. The comprehensive programming language provides extensive math and logical operators, program flow control, I/O manipulation, network control and system status commands. Configuration and programming wizards simplify integration and reduce engineering time. RELATIONAL > < = ≥ ≤ ≠ TRIG Sin, Cos, Tan, Arctan, Exp, Nat. Log ARITHMETIC + - x ÷ √ EXTENSIVE MATH & LOGICAL OPERATORS SHIFT Shift Left Shift Right Application Programming Resources S2K Controller Flow control Labels per program Nested GOSUBS per program 999 32 Variables Boolean Floating point *, † Integer * String 256 2,048 4,096 144 Programs General purpose Fault-handling 3 1 Countdown timers 8 Motion blocks 100 Concurrent task execution 6 maximum‡ Master axes per program 1 Flash EPROM Memory User programs & Cam tables Variable 60 Kbytes 42 Kbytes * Integer and floating point variable memory space is shared; numbers are maximum for each but not for both concurrently. Floating point variables require twice the memory of integer variables. Thus, for example, if 1,000 floating point variables are used, 2,096 integer variables are possible. † Floating point variables use a 32-bit mantissa and are precise to 9 decimal digits. ‡ 4 programs, 1 motion block, 1 communication port. LOGICAL Not, And, Or, Xor 24 GE Intelligent Platforms ROTATE Left Right www.ge-ip.com Motion Solutions Motion Controllers S2K Series Programming Language The Generation D programming language consists of registers, commands and variables. Users familiar with the product will find the mnemonic form easy to use. Programs and motion blocks are developed using the registers and commands in the following list. A variety of flow control commands, conditional operators and subroutines allow simple or complex application program development. Registers Reg/Cmd Class Description Reg/Cmd Class Description ! Program exits terminal window line editor CCB Motion cam compile begin point ? Diagnostic reports value of register to the terminal window CCE Motion cam compile end point p1, p2 Operand floating point operands CCM Motion compiles cam motion “p1”, $p2 Operand string operands CCP Motion cam compile start position + Operator concatenate strings p1 and p2 CE System conversion error +, -, * , / , * * Operator arithmetic operators CHANGEPW System prompts for password change >,>=, =, <>, <=, < Operator relational operators CHR Operator 16#p3 Operand base 16 integer operand converts ASCII character code to its associated character 2#p2 Operand base 2 integer operand CIE System computer interface format enable Input/Output clears line and positions cursor at beginning of line ABS Operator absolute value of any floating point or integer operand CLL ADDN System address of network port CLM System RTU port address CLS Input/Output clears display and positions cursor at home clears user memory; resets registers to defaults ADDR System AI Input/Output analog input CMD Axis position controller command output Input/Output analog input deadband CMO Axis commutation angle offset Input/Output network analog input CMR Axis motor poles to resolver poles commutation ratio Input/Output analog input offset CNC System close network connection AND Operator COS Operator AO Input/Output analog output cosine trigonometric function of a floating point operand AON Input/Output network analog output CR Input/Output positions cursor at beginning of next line down AOP Input/Output power-up state of analog output CRH Input/Output positions cursor at home ASC Operator CRM Input/Output remembers cursor position CRP Input/Output positions cursor arctangent trigonometric function CRR Input/Output positions cursor at remembered position Axis continuous current AIB AIN AIO ATN Operator logical AND of two operands of the same type converts 1st character in string operand to ASCII code AUTORET System enables auto retrieving of user memory CURC AUTOTUNE System automatically sets up control constants CURCN Axis network continuous current BAUD System baud rate of serial port CURP Axis peak current BAUDN System data rate of network port CURS Axis power save current BIT System data bits of serial port CURSN Axis network power save current BS Input/Output backspaces cursor DEL Operator deletes characters from a string operand CAE Motion cam enable DEL Program CAF Motion cam filter constant deletes current statement in the terminal window line editor CAI Motion cam position register increment DGC Diagnostic loads diagnostic condition for printing CAM Motion cam point DGE Diagnostic enables diagnostics CAO Motion cam offset DGI Diagnostic load diagnostic item to print CAP Motion cam shaft position DGL Diagnostic prints diagnostic line of items CAR Motion cam position register DGO Diagnostic outputs diagnostic register value to serial port CAS Motion cam scale factor DGP Diagnostic prints diagnostic message to serial port CAT Motion cam shaft position type DGS Diagnostic sets program to single step mode CAZ Motion zeros cam table DGT Diagnostic sets program to trace mode DI Input/Output digital input * Indicates registers that cannot be set in a program www.ge-ip.com GE Intelligent Platforms 25 Motion Solutions Motion Controllers S2K Series Reg/Cmd Class DIN DINA Reg/Cmd Class Description Input/Output network digital input HT Motion halts motion Input/Output network digital input register assignment HTN Motion network halt DIR* Axis direction of motor for forward moves HWE Motion handwheel input enable DIRN* Axis network direction of motor for forward moves IF...GOSUB Program DIRX Axis direction of auxiliary position conditionally branches to specified subroutine label DIRXN Axis network direction of auxiliary position IF...GOTO Program conditionally branches to specified label DIT Input/Output digital input filter time IF...THEN Program conditionally executes next command in program DO Input/Output digital output IN Input/Output inputs register value from key buffer DOE Input/Output fault on digital output fault enable INS Operator DON Input/Output network digital output IO Input/Output general I/O DONA Input/Output network digital output register assignment IP System axis in position System IPB Axis in-position band Input/Output positive-edge-sensitive digital input IPN System network in position Input/Output empties key buffer ITB Operator converts integer operand to a binary string END Program ends program or motion block and exits editor ITF Operator EOT Axis encoder output type converts integer operand to a floating point number EXM Program executes motion block ITH Operator converts integer operand to a hexadecimal string EXP(p1) Operator takes exponential of a floating point operand ITS Operator converts integer operand to a string EXP Program executes program KA Axis acceleration feedforward EXVS Program executes command stored in string variable KD Axis derivative control gain FALSE Operand Boolean operator equivalent to OFF or a logical 0 KEY System character in key buffer FAULT Program enters editor at faulting statement KI Axis integral control gain FC System fault code KL Axis motor inductance FCN System network fault code KLALL Program kills all programs FCNN System network device fault code KLP Program kills program FE Axis axis following error KM Axis motor number (stepper only) FEB Axis following error bound KP Axis proportional control gain FI System fault input register KSN Axis network stall velocity threshold FIN Operator find string p1 in string operand p2 KSSN Axis network stall sensitivity FIRMWARE System downloads firmware and saves in nonvolatile memory KT Axis filter time constant KVN Axis network bus voltage Input/Output puts character into key buffer DSE EG EKB Description display format enable inserts characters into a string operand FR Axis axis feedback resolution KY FRC Axis axis feedback resolution for commutation KYA* Input/Output key assignment Program makes last statement the current statement in line editor makes statement at label the current statement in line editor FTI Operator converts floating point operand to an integer by rounding L FTS Operator converts floating point operand to a string LABEL Program FUNCTION Input/Output goes to label associated with key pressed GET Input/Output gets one character from key buffer LED Input/Output state of display LED GOSUB Program unconditionally branches to specified subroutine label LEN Operator computes the length of a string operand LFT Operator selects leftmost characters of a string GOTO Program unconditionally branches to specified label LGN Operator takes natural log of any floating point operand GRB Motion gearing bound LOCK Program locks interpreter to program GRD Motion gearing denominator LWR Operator converts string operand to lower case GRE Motion gearing enable MAC Motion motion acceleration/deceleration GRF Motion gearing filter constant MACN Motion network motion acceleration/deceleration gearing numerator MAP Motion motion acceleration/deceleration percentage enables XON, XOFF handshake protocol for serial port MB System motion block executing MDC Motion motion deceleration GRN HSE Motion System * Indicates registers that cannot be set in a program 26 GE Intelligent Platforms www.ge-ip.com Motion Solutions Motion Controllers S2K Series Reg/Cmd Class Description Reg/Cmd Class Description MDCN Motion network motion deceleration PFE* Axis position feedback enable MDP Motion motion deceleration percentage PFL Axis position feedback backlash MEMORY System reports memory remaining PFN Axis position feedback numerator MFA Motion motion feedrate acceleration/deceleration PFT Axis position feedback correction time MFD Motion motion feedrate deceleration PHB Motion phase error bound MFP Motion motion feedrate percentage PHE Motion phase-locked loop enable MID Operator selects middle characters of a string operand PHG Motion phase gain Motion phase length MJK Motion motion jerk percentage PHL MOTION Program edits motion block PHM Motion phase multiplier MOTORSET System automatically sets up motor constants PHO Motion phase offset MPA Motion absolute move position PHP Motion phase position MPI Motion incremental move position PHR Motion phase error MPL Motion move pulses PHT Motion phase lockout time MPN Motion network move position PHZ Motion phase zero MPO Motion offset move position PIPN System network profile in progress MPS Motion motion pulse start position PLA* Axis axis position length MT Motion motion type PLX* Axis auxiliary position length MTM Motion move time POE Axis power output stage enable MVL Motion motion velocity POP Program pops “gosub” address from top of “gosub” stack MVLN Motion network motion velocity PROG System program executing MVM Motion motion velocity for run to marker PROGRAM Program edits program MVP Motion motion velocity of pulse move PSA Axis axis actual position Axis network axis actual position NCO System network connection open PSAN NET System network connection available PSC Axis command position NOT Operator logical NOT operation of any Boolean or integer operand PSCN Axis network command position PSO Axis offset position OFA Axis axis position offset PSR Axis resolver position OFF Operand Boolean operator equivalent to FALSE or a logical 0 PSX Axis auxiliary position PUT Input/Output puts one character to serial port PWE* Axis position register wrap enable PZA Axis axis position synchronized PZX Axis auxiliary position synchronized Q Diagnostic reports value of register QTX* Axis auxiliary quadrature type RDN Motion network run direction flag REM Program remark REPEAT Program repeats motion from start of motion block RETRIEVE System retrieves user memory RETURN Program returns from subroutine REVISION Diagnostic reports firmware revision REVN Diagnostic network device revision RGT Operator selects rightmost characters of a string operand RHF Motion runs forward to home input RHR Motion runs reverse to home input RIN Motion network run incremental flag RMF Motion runs forward to marker RMN Motion network run mode OFX Axis auxiliary position offset ON Operand Boolean operator equivalent to TRUE or a logical 1 OR Operator logical OR operation of two operand of the same type OTE Axis hardware overtravel enable OTF Axis forward software overtravel OTR Axis reverse software overtravel OUSN Input/Output output command to network port with status OUT Input/Output outputs string expression to serial port OUTN Input/Output output command to network port OUTS Input/Output outputs screen to display PAR System parity of serial port PASSWORD System prompts for password PCA Axis axis position capture PCX Axis auxiliary position capture PFB Axis position feedback deadband PFC Axis position feedback correction numerator PFD Axis position feedback denominator * Indicates registers that cannot be set in a program www.ge-ip.com GE Intelligent Platforms 27 Motion Solutions Motion Controllers S2K Series Reg/Cmd Class Description Reg/Cmd Class Description RMR Motion runs reverse to marker STVB...GOTO Program ROF Motion runs forward to overtravel input set Boolean variable and if variable wasn’t set, GOTO label ROL Operator rotates bits of an integer operand left by n number of places SUP Program suspends motion SVL Input/Output saves screen lines ROR Motion runs reverse to overtravel input SVV System saves variables from RAM to nonvolatile memory ROR Operator rotates bits of an integer operand right by n number of places (see ROL for operator description) TAN Operator tangent trigonometric function of a floating point operand RPA Motion runs to absolute position TL System axis at torque limit RPI Motion runs to incremental position TLC Axis torque limit current RPN Motion run profile of network device TLE Axis torque limit enable RPO Motion runs to offset position TM System timer timed out flag RSF System resets faults TMR System timer RSFN System reset network faults TRC Operator RSM Program resumes motion convert a floating point operand to an integer by truncation RSTSTK Program resets “gosub” stack to empty TRUE Operand Boolean operator equivalent to ON or a logical 1 RTU System Remote terminal unit mode enable UNLOCK Program unlocks interpreter from program RTUF System Remote terminal unit communication flag UPR Operator converts a string operand to upper case RTV System retrieves variables from nonvolatile memory to RAM UPS Input/Output update screen URA* Axis axis unit ratio numerator RVF Motion runs to velocity forward URB* Axis axis unit ratio denominator RVR Motion runs to velocity reverse URX* Axis auxiliary unit ratio SAVE System saves user memory VB Variable Boolean variable SCAN System maximum scan time VBN Variable network Boolean variable SCRD Input/Output screen data VF Variable floating point variable SCRL Input/Output screen line VFA* System floating point variable allocation SCRP Input/Output screen position of data VFN Variable network floating point variable SECURE System secures user memory VI Variable integer variable SHL Operator arithmetic shift of integer operand of n places to the left VIN Variable network integer variable VLA Axis axis velocity arithmetic shift of integer operand of n places to the right VLAN Axis network axis velocity sine trigonometric function of a floating point operand VLAT Axis axis velocity filter time constant VLX Axis auxiliary velocity VLXT Axis auxiliary velocity filter time constant VS Variable string variable VSN Variable network string variable WAIT Program SHR SIN Operator Operator SNI Input/Output scanned network input SNIA Input/Output scanned network input address SQR Operator takes square root of positive integer or floating point operand SRA System axis status SRP System program status SRS System system status ST Motion stops motion STEP Motion step input STF(p1) Operator converts a string operand to a floating point number STF System sets fault STFN System network sets fault STI Operator converts a string operand to an integer STM System start time of timer STN Motion network stop waits for expression to be true WAIT...WHEN...GOTO Program waits for expression to be true or when expression becomes true goes to label X Program steps through program/motion block XOR Operator logical XOR function of two operands of the same type * Indicates registers that cannot be set in a program 28 GE Intelligent Platforms www.ge-ip.com Motion Solutions Motion Controllers S2K Series Controller Diagnostics The S2K Series products include a 2-character LED on the front panel for real-time diagnostic updates. The information is displayed in an easy-to-remember, mnemonic format. Multiple faults are displayed on a round robin basis. The diagnostic information is listed in the following table: LED Status Display Codes Display Code Status Description OK okay Drive enabled, CPUs and operating system functional CC faulted Motor regeneration circuit over current DT faulted Controller over temperature EC faulted Motor regeneration circuit excessive duty cycle EI faulted Excessive command increment FE faulted Excess following error FL faulted Feedback Lost (servo only) LE faulted Lost enable MT faulted Motor over temperature (servo only) OC faulted Motor over current (servo only) OV faulted Motor over voltage PF faulted Power failure PO faulted Position register overflow SF faulted Software fault UV faulted Motor under voltage 0-63 ok/faulted DeviceNet node address/fault code • ok/faulted Flashing decimal indicates serial communication traffic Multiple codes are alternately displayed in sequential order. Hardware Resources S2K Controller Hardware Capabilities Master axes 1 Auxiliary encoder input 1 The S2K Series servo and stepping controllers provide a complete set of standard hardware resources. Digital inputs 8† or 11‡ Digital inputs/outputs 6† or 10‡ Analog inputs 2 Analog outputs 1 Serial ports 1 Network connection 1 Servo motor torque range 0.84 to 477 lb-in (0.09-53.9 Nm) Stepping motor torque range 94-780 oz-in (0.67-5.51 Nm) † 14 total digital I/O lines are available on models with a network; 8 lines are inputs; 6 lines can be configured as inputs or outputs ‡ On units with additional I/O instead of network port, 21 total digital I/O lines are available; 11 lines are inputs; 10 lines can be configured as inputs or outputs www.ge-ip.com Most on-board I/O can be configured by the user for application specific usage. An auxiliary encoder input can be used as a master input for electronic gearing/camming functions or for axis position feedback from an encoder mounted at the load. In addition to the standard RS-232 serial port, machine designers may choose either the DeviceNet network option, Profibus-DP Slave network option or additional digital I/O to suit their application needs. The S2K Series can control a wide torque range within a single model. The reduced package size and the extensive processing power provides motion control solutions for your most demanding applications. GE Intelligent Platforms 29 Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: STI105 (Profibus Communication) IC800STI105P2 Profibus HOST 5 9 GROUND Gnd Vp 1 6 6 1 RS-232 Network Status Auxiliary I/O 5 IN_01 1 IN_02 2 IN_03 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 8 I/O_09 9 I/O_10 10 I/O_11 11 I/O_12 12 I/O_13 13 1 1 1 Profibus Address 14 Serial Port AI1+ AI1- 14 IN_A+ IN_AIN_B+ IN_BTie +5Vdc Auxiliary I/O 16 OK IN Com 17 OutCom 18 +12VDC 19 12VCom 20 5 9 13 +/-10V Com AI2+ AI2AO Analog common 6 15 Enable PROFIBUS DIP Switch Positions (2) 9 14 I/O_14 Profibus cable Data line B Note: Termination resistors only on end controllers. Fwd/Rev Module Status 220 Data line A TRANSMIT RECEIVE 390 Address/Code 5 9 390 Serial Port* COMPUTER +12Vdc Common Out_A+ Out_AOut_B+ Out_B- A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 25 IN_Index+ IN_Index6 1 25 13 Discrete Inputs and Outputs 64 32 16 NA 8 (0-99) 4 2 1 WARNING! HAZARDOUS VOLTAGES 1 1 2 2 3 3 4 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 17 17 18 18 19 + 19 20 12-24 VDC - 20 Stepping Motor B+ A/BA+ SOURCING CONNECTION LR SINKING CONNECTION FRONT VIEW + - Emergency Stop Circuit Phase B+ Power On RCAS Phase B- A/B- A+ Profibus address MAIN VAC MTR GND B+ 12-24 VDC 1 2 4 8 16 32 (NA) 0 64 1 65 2 66 3 67 4 68 5 69 6 70 7 71 8 72 9 73 10 74 11 75 12 76 13 77 14 78 15 79 16 80 17 81 18 82 19 83 20 84 21 85 22 86 23 87 24 88 25 89 26 90 27 91 28 92 29 93 30 94 31 95 32 96 33 97 34 98 35 99 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 - R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 64 - 0-63 R X 64-99 L X Emergency Stop Phase A+ Phase A- M M(Aux) NC L2 VAC Input (1) L1 REMARKS: (1) Input power 90 to 130 VAC, 50-440 Hz 1 phase @ 10 Amps. NC L2 L1 BOTTOM VIEW 30 GE Intelligent Platforms L2 L1 M VAC (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. www.ge-ip.com Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: STI105 (DeviceNet Communication) IC800STI105D2 DeviceNet 5 Pin open style connector Address/Code Serial Port* V+ HOST 5 9 COMPUTER SHIELD Bare TRANSMIT RECEIVE DIP Switch Positions (2) CAN_L Blue 1 Fwd/Rev Module Status Red CAN_H White GROUND 6 V- RS-232 Black (NA) Network Status 5 9 Auxiliary I/O Serial Port 1 1 IN_01 1 IN_02 2 IN_03 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 8 I/O_09 9 I/O_10 10 I/O_11 11 I/O_12 12 I/O_13 13 1 14 6 AI1+ AI1- IN_A+ IN_AIN_B+ IN_B- Auxiliary I/O Tie +5Vdc 13 +12Vdc Common Out_A+ Out_AOut_B+ Out_B- 25 14 I/O_14 15 Enable IN Com 17 OutCom 18 +12VDC 19 12VCom 20 A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 16 OK +/-10V Com AI2+ AI2AO Analog common 14 IN_Index+ IN_Index- 25 13 FRONT VIEW Discrete Inputs and Outputs HAZARDOUS VOLTAGES 1 2 2 3 3 4 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 SOURCING CONNECTION WARNING! SINKING CONNECTION LR DR 21 32 16 NA 8 (0-63) 4 2 1 1 5 6 7 8 10 11 12 13 14 15 16 17 18 18 + 19 20 B+ - A/B- LOAD 100 MA MAX 9 17 Stepping Motor 20 - NC Phase B+ R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 1 2 125K 250K 500K N/A RR LR RL LL Power On RCAS Phase B- A+ R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L MAIN VAC MTR GND A/B- (DR) 12-24 VDC 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Emergency Stop Circuit A+ B+ Device Net Baud Rate + 19 12-24 VDC 1 2 4 8 16 32 Device Net Address Emergency Stop Phase A+ Phase A- M M(Aux) L2 L1 VAC Input (1) REMARKS: (1) Input power 90 to 130 VAC, 50-440 Hz 1 phase @ 10 Amps. NC L2 L1 L2 L1 VAC M BOTTOM VIEW www.ge-ip.com (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. GE Intelligent Platforms 0006106_r01.eps 31 Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: STI105 (Serial Communication) IC800STI105S1 Serial Port* HOST 5 9 COMPUTER GROUND TRANSMIT RECEIVE Address/Code 1 6 RS-232 Auxiliary I/O Fwd/Rev Module Status 1 5 IN_01 1 IN_02 2 IN_03 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 1 IN_09 2 IN_10 3 IN_11 4 5 I/O_13 6 I/O_14 7 I/O_15 8 I/O_16 9 I/O_17 10 I/O_18 11 I/O_19 12 I/O_20 13 I/O_21 14 AI1+ AI1- 9 1 IN_A+ IN_AIN_B+ IN_B- 6 14 Tie +5Vdc +12Vdc Common Out_A+ Out_AOut_B+ Out_B- Auxiliary I/O 13 25 16 OK IN Com 17 OutCom 18 +12VDC 19 12VCom 20 A+ AB+ BIndex+ Indexcommon Index+ Indexcommon IN_Index+ IN_Index- 15 Enable +/-10V Com AI2+ AI2AO Analog common Serial Port 1 I/O_12 14 25 13 Discrete Inputs and Outputs FRONT VIEW 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 1 2 2 3 HAZARDOUS VOLTAGES SINKING CONNECTION WARNING! LOAD 100 MA MAX 5 6 7 8 9 10 11 12 13 14 15 16 17 SOURCING CONNECTION 3 4 4 LOAD 100 MA MAX 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 + 19 20 12-24 VDC - 20 B+ A/B- Stepping Motor + - Emergency Stop Circuit A+ MAIN VAC MTR GND B+ Phase B+ Power On RCAS Phase B- A/B- NC 12-24 VDC A+ Emergency Stop Phase A+ Phase A- M M(Aux) L2 L1 VAC Input (1) REMARKS: (1) Input power 90 to 130 VAC, 50-440 Hz 1 phase @ 10 Amps. NC L2 L1 BOTTOM VIEW 32 GE Intelligent Platforms L2 L1 M VAC *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. www.ge-ip.com Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI104 (Profibus Communication) Profibus IC800SSI104RP2 HOST 5 9 5 9 Gnd 390 Serial Port* COMPUTER Data line A 220 GROUND TRANSMIT RECEIVE Vp 6 1 390 6 1 RS-232 Address/Code Profibus cable Data line B Note: Termination resistors only on end controllers. Auxiliary I/O Fwd/Rev Module Status 1 14 Network Status 5 IN_01 1 IN_02 2 IN_03 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 9 9 I/O_10 10 I/O_11 11 I/O_12 12 I/O_13 13 I/O_14 14 Enable 1 OK IN_A+ IN_AIN_B+ IN_B- 14 Tie +5Vdc 18 +12VDC 19 12VCom 20 5 9 A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 25 13 IN_Index+ IN_Index- 1 6 +12Vdc Common Out_A+ Out_AOut_B+ Out_B- Auxiliary I/O 16 17 OutCom Com 6 15 IN Com +/-10V AI2+ AI2AO Analog common 8 IN_08 I/O_09 PROFIBUS AI1+ AI1- Serial Port 1 DIP Switch Positions (2) Profibus Address 9 25 13 Position Feedback 1 Discrete Inputs and Outputs FRONT VIEW LR 64 32 16 NA 8 (0-99) 4 2 1 1 1 2 2 3 3 4 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 6 7 8 10 11 12 13 14 15 16 18 18 + - WARNING! HAZARDOUS VOLTAGES LOAD 100 MA MAX 9 17 20 + 19 20 12-24 VDC - 12-24 VDC Position Feedback 1 P2 A B C D E R F G H 8 Profibus address Resolver 9 S L3 5 17 19 T SOURCING CONNECTION 15 SINKING CONNECTION 8 S4 S3 S2 S1 R1 R2 Therm Therm 1 2 4 8 16 32 (NA) 0 64 1 65 2 66 3 67 4 68 5 69 6 70 7 71 8 72 9 73 10 74 11 75 12 76 13 77 14 78 15 79 16 80 17 81 18 82 19 83 20 84 21 85 22 86 23 87 24 88 25 89 26 90 27 91 28 92 29 93 30 94 31 95 32 96 33 97 34 98 35 99 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 - R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 64 - 0-63 R X 64-99 L X 15 L2 Brushless Servo Motor L1 Emergency Stop Circuit Motor MAIN VAC D A GND T C S B R T S R Power On RCAS Emergency Stop M M(Aux) VAC Input (1) Three Phase BOTTOM VIEW L3 L2 L1 VAC L3 L2 L1 M Note: Do not connect L3 for single phase www.ge-ip.com REMARKS: Single Phase (1) Input power 90 to 250 VAC, 50-440 Hz 1 phase @ 10 Amps, 3 phase @ 6 Amps L3 L2 L1 L2 L1 M VAC (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. GE Intelligent Platforms 33 Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI104 (DeviceNet Communication) IC800SSI104RD2 DeviceNet 5 Pin open style connector Serial Port* Address/Code V+ COMPUTER 5 9 Red CAN_H White GROUND SHIELD Bare TRANSMIT RECEIVE DIP Switch Positions (2) CAN_L Blue 6 1 V- RS-232 (NA) Fwd/Rev Module Status Network Status 5 Auxiliary I/O 9 1 Serial Port 1 1 1 IN_02 2 IN_03 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 8 I/O_09 9 I/O_10 10 I/O_11 11 I/O_12 12 I/O_13 13 I/O_14 14 Enable 15 OK 16 IN Com 17 OutCom 18 +12VDC 19 12VCom 20 AI1+ AI1- +/-10V Com AI2+ AI2AO Analog common 14 IN_A+ IN_AIN_B+ IN_BTie +5Vdc Auxiliary I/O +12Vdc Common Out_A+ Out_AOut_B+ Out_B- 25 13 1 A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 9 IN_Index+ IN_Index- Position Feedback 25 13 8 15 Discrete Inputs and Outputs FRONT VIEW LR WARNING! 1 2 2 3 3 4 4 5 SINKING CONNECTION 2 1 32 16 NA 8 (0-63) 4 2 1 DR 1 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 HAZARDOUS VOLTAGES 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 18 18 + 19 - S Device Net Baud Rate + 19 20 12-24 VDC 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 15 16 17 T - (DR) 12-24 VDC 1 2 125K 250K 500K N/A RR LR RL LL Position Feedback P2 1 Resolver 9 A B C L3 D L2 E L1 G F H 8 S4 S3 S2 S1 R1 R2 Therm Therm 15 Brushless Servo Motor Emergency Stop Circuit Motor D A GND T S B R T S MAIN VAC C R BOTTOM VIEW Power On RCAS Emergency Stop M VAC Input (1) Three Phase L3 L2 L1 L3 L2 L1 VAC L3 L2 L1 Note: Do not connect L3 for single phase GE Intelligent Platforms M(Aux) Single Phase M 34 5 17 20 R SOURCING CONNECTION IN_01 14 6 1 2 4 8 16 32 Device Net Address Black REMARKS: (1) Input power 90 to 250 VAC, 50-440 Hz 1 phase @ 10 Amps, 3 phase @ 6 Amps L2 L1 M VAC (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. www.ge-ip.com Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI104 (Serial Communication) IC800SSI104RS1 Serial Port* COMPUTER 5 9 GROUND TRANSMIT RECEIVE Code 1 6 RS-232 Auxiliary I/O Fwd/Rev Module Status 5 IN_01 1 IN_02 2 IN_03 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 1 IN_09 2 IN_10 3 IN_11 4 I/O_12 5 6 I/O_14 7 I/O_15 8 I/O_16 9 I/O_17 10 I/O_18 11 I/O_19 12 I/O_20 13 I/O_21 14 15 Enable OK 16 IN Com 17 OutCom 18 +12VDC 19 12VCom 20 14 AI1+ AI1- 9 1 +/-10V Com AI2+ AI2AO Analog common Serial Port 1 I/O_13 1 IN_A+ IN_AIN_B+ IN_B- 6 Tie +5Vdc 14 +12Vdc Common Out_A+ Out_AOut_B+ Out_B- Auxiliary I/O A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 25 13 IN_Index+ IN_Index- 1 9 25 13 Position Feedback Discrete Inputs and Outputs 8 15 FRONT VIEW 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 1 2 2 3 3 HAZARDOUS VOLTAGES T LOAD 100 MA MAX 5 SOURCING CONNECTION WARNING! SINKING CONNECTION 4 6 7 8 9 10 11 12 13 14 15 16 4 LOAD 100 MA MAX 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 + 19 20 12-24 VDC - 20 + - 12-24 VDC S Position Feedback R 1 P2 Resolver 9 A L3 B C L2 D E L1 F G H 8 S4 S3 S2 S1 R1 R2 Therm Therm 15 Brushless Servo Motor Motor BOTTOM VIEW Emergency Stop Circuit D A GND T S B R T S MAIN VAC C R Power On RCAS Emergency Stop M VAC Input (1) Three Phase L3 L2 L1 L3 L2 L1 VAC L3 L2 L1 M Note: Do not connect L3 for single phase www.ge-ip.com M(Aux) Single Phase REMARKS: L2 L1 M VAC (1) Input power 90 to 250 VAC, 50-440 Hz 1 phase @ 10 Amps, 3 phase @ 6 Amps *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. GE Intelligent Platforms 35 Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI107 (Profibus Communication) IC800SSI107RP2 Address/Code Profibus HOST 5 9 5 9 Gnd GROUND Vp 6 6 RS-232 Note: Termination resistors only on end controllers. Network Status 5 IN_01 9 IN_02 2 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 8 I/O_09 9 I/O_10 10 I/O_11 11 I/O_12 12 I/O_13 13 I/O_14 14 Enable Serial Port 1 1 OK 17 OutCom 18 19 12VCom 20 14 AI1+ AI1- IN_A+ IN_AIN_B+ IN_B- Auxiliary I/O Tie +5Vdc 13 +12Vdc Common Out_A+ Out_AOut_B+ Out_B- 25 5 9 1 6 +/-10V Com AI2+ AI2AO Analog common 14 16 IN Com +12VDC 1 Position Feedback 1 A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 9 IN_Index+ IN_Index- 8 15 25 13 FRONT VIEW Discrete Inputs and Outputs LR 64 32 16 NA 8 (0-99) 4 2 1 V O L T A G E S 1 2 2 3 3 4 4 5 5 SOURCING CONNECTION SINKING CONNECTION 6 WARNING! H A Z A R D O U S 1 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 6 7 8 10 11 12 13 14 15 16 T 17 17 18 18 S 19 + 19 20 12-24 VDC - 20 R LOAD 100 MA MAX 9 + - 1 2 4 8 16 32 0 64 1 65 2 66 3 67 4 68 5 69 6 70 7 71 8 72 9 73 10 74 11 75 12 76 13 77 14 78 15 79 16 80 17 81 18 82 19 83 20 84 21 85 22 86 23 87 24 88 25 89 26 90 27 91 28 92 29 93 30 94 31 95 32 96 33 97 34 98 35 99 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 - (NA) 6 15 DIP Switch Positions (2) Profibus Address Auxiliary I/O 1 IN_03 PROFIBUS 1 Profibus cable Data line B 390 1 Fwd/Rev 220 Data line A TRANSMIT RECEIVE Module Status 390 Serial Port* COMPUTER 12-24 VDC Profibus address 2L1 P2 1 Resolver 9 A B 1L3 C D 1L2 E 1L1 F G EXT INT H 8 R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 64 - Brushless Servo Motor Motor S4 S3 S2 S1 R1 R2 Therm Therm Green T S R Black D A White C Red B GND T S R Clamp Connections Internal 15 DC+ R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L 0-63 R X 64-99 L X Position Feedback 2L2 R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L EXT INT DC+ Emergency Stop Circuit VAC Input (1) External EXT INT DC+ Clamp Resistor(*) MAIN VAC Three Phase Single Phase Power On RCAS 2L2 2L1 1L3 1L2 1L1 L3 L2 L1 VAC Emergency Stop 2L2 2L1 1L3 1L2 1L1 M Note: Do not connect L3 for single phase M M(Aux) L2 L1 M VAC REMARKS: (1) Input power 90 to 250 VAC, 50-440 Hz 1 phase @ 15 Amps, 3 phase @ 8 Amps (2) Must turn off power before changing settings. R= right (closed) L= left (open) BOTTOM VIEW 36 GE Intelligent Platforms *Clamp resistor only required for extreme duty cycle applications. Contact Whedco, Inc. for recommended clamp resistor value and procedure for connecting external clamp resistor. *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. www.ge-ip.com Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI107 (DeviceNet Communication) IC800SSI107RD2 DeviceNet *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. 5 Pin open style connector Address/Code Serial Port* V+ HOST 5 9 COMPUTER SHIELD Bare CAN_L Blue 6 1 Fwd/Rev Module Status Red CAN_H White GROUND TRANSMIT RECEIVE V- RS-232 Black Network Status 5 9 Auxiliary I/O Serial Port 1 1 IN_01 1 DIP Switch Positions (2) 14 6 AI1+ AI1- 2 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 8 I/O_09 9 I/O_10 10 I/O_11 11 I/O_12 12 I/O_13 13 I/O_14 14 Enable 15 OK 16 IN Com 17 OutCom 18 +12VDC 19 12VCom 20 Com 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 (NA) IN_A+ IN_AIN_B+ IN_B- Auxiliary I/O Tie +5Vdc +12Vdc Common Out_A+ Out_AOut_B+ Out_B- 25 13 1 A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 9 Position Feedback IN_Index+ IN_Index- 8 15 25 13 FRONT VIEW Discrete Inputs and Outputs LR H A Z A R D O U S V O L T A G E S SINKING CONNECTION WARNING! 1 1 2 2 3 3 4 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 SOURCING CONNECTION 2 1 32 16 NA 8 (0-63) 4 2 1 DR 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 T 17 S 19 + 19 20 12-24 VDC - 20 17 18 18 R + - 12-24 VDC Position Feedback 2L2 2L1 1 P2 Resolver 9 A B 1L3 C D 1L2 E F 1L1 G H EXT INT 8 Device Net Baud Rate S4 S3 S2 S1 R1 R2 Therm Therm R Emergency Stop Circuit MAIN VAC Single Phase L1 M VAC Note: Do not connect L3 for single phase R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L RR LR RL LL D A C B GND T S R RCAS Internal M M(Aux) L2 L1 M R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L Clamp Connections Power On Emergency Stop L2 R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L Motor VAC Input (1) L3 R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L Brushless Servo Motor 15 2L2 2L1 1L3 1L2 1L1 R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L 1 2 T S Three Phase R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L 125K 250K 500K N/A (DR) DC+ 2L2 2L1 1L3 1L2 1L1 1 2 4 8 16 32 Device Net Address AI2+ AI2AO Analog common 14 1 IN_02 IN_03 +/-10V VAC EXT INT DC+ External EXT Clamp INT Resistor(*) DC+ REMARKS: (1) Input power 90 to 250 VAC, 50-440 Hz 1 phase @ 15 Amps, 3 phase @ 8 Amps (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Clamp resistor only required for extreme duty cycle applications. Contact Whedco, Inc. for recommended clamp resistor value and procedure for connecting external clamp resistor. BOTTOM VIEW www.ge-ip.com GE Intelligent Platforms 37 Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI107 (Serial Communication) IC800SSI107RS1 Serial Port* HOST 5 9 COMPUTER GROUND TRANSMIT RECEIVE 1 6 RS-232 Address/Code Auxiliary I/O IN_01 1 IN_02 2 3 IN_03 1 Fwd/Rev Module Status IN_04 4 IN_05 5 IN_06 6 IN_07 7 AI1+ AI15 1 1 IN_09 2 IN_10 3 9 IN_A+ IN_AIN_B+ IN_B- 6 Tie +5Vdc +12Vdc Common Out_A+ Out_AOut_B+ Out_B- 14 4 IN_11 I/O_12 5 I/O_13 6 A+ AB+ BIndex+ Indexcommon Index+ Indexcommon Auxiliary I/O 7 I/O_14 +/-10V Com AI2+ AI2AO Analog common Serial Port 1 IN_08 14 8 I/O_15 I/O_16 9 I/O_17 10 I/O_18 11 I/O_19 12 I/O_20 13 I/O_21 14 15 Enable OK 16 IN Com 17 OutCom 18 +12VDC 19 12VCom 20 IN_Index+ IN_Index25 13 25 13 1 9 Discrete Inputs and Outputs Position Feedback 8 15 FRONT VIEW 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 1 2 2 3 3 4 SOURCING CONNECTION 5 SINKING CONNECTION WARNING! LOAD 100 MA MAX 6 7 8 9 10 11 12 13 14 15 16 V O L T A G E S T LOAD 100 MA MAX 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 H A Z A R D O U S 4 19 + 19 20 12-24 VDC - 20 + - 12-24 VDC S Position Feedback R P2 1 Resolver 9 A 2L2 B C 2L1 D E 1L3 F G 1L2 1L1 H 8 S4 S3 S2 S1 R1 R2 Therm Therm 15 EXT Brushless Servo Motor INT Emergency Stop Circuit Motor DC+ D A MAIN VAC GND T C S B R T S R Power On RCAS Emergency Stop M M(Aux) VAC Input (1) Single Phase Three Phase 2L2 2L1 1L3 1L2 1L1 L3 L2 L1 M VAC 2L2 2L1 1L3 1L2 1L1 Clamp Connections Internal L2 L1 VAC EXT INT DC+ External EXT Clamp INT Resistor(*) DC+ M Note: Do not connect L3 for single phase BOTTOM VIEW 38 REMARKS: GE Intelligent Platforms *Clamp resistor only required for extreme duty cycle applications. Contact Whedco, Inc. for recommended clamp resistor value and procedure for connecting external clamp resistor. *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. (1) Input power 90 to 250 VAC, 50-440 Hz 1 phase @ 15 Amps, 3 phase @ 8 Amps www.ge-ip.com Motion Solutions Motion Controllers S2K Series User Control Connections S2K Models: SSI216 and SSI228 (Profibus Communications) IC800SSI216RP2 IC800SSI228RP2 Address/Code Serial Port* 6 1 5 9 9 5 Serial 6 1 6 7 8 TB2 IN_02 IN_03 IN_04 IN_05 1 2 IN_06 IN_07 IN_08 9 10 11 12 I/O_09 I/O_10 I/O_11 I/O_12 13 14 I/O_13 I/O_14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Analog Input 1+ Analog Input 1Analog Input 2+ Analog Input 2Analog Common Analog Output Analog Common + 3 12-24 VDC - 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 Out Channel A+ Out Channel AOut Channel B+ Out Channel BOut Index+ Out IndexCommon Enable OK 2 4 5 Shield 8 10 11 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 +/-10V Command Shield +/-10V Output Common A+ AB+ BIndex+ Index- Index+ Index- 12 13 15 12-24 VDC 6 Out_A+ Out_AOut_B+ Out_B- 9 Feedback - 5 Analog Output Analog common 6 DB2 4 Command Com AI2+ AI2Analog common 3 Position 3 AI1+ AI1- 1 Input Common Output Common +12VDC Common + 2 Auxiliary I/O TB2 9 8 220 TB1 1 7 1 Discrete Inputs and Outputs TB1 IN_01 SOURCING CONNECTION TB1 1 SINKING CONNECTION 3 4 5 6 1 Data line B Note: Termination resistors only on end controllers. PROFIBUS Port 1 2 6 RS-232 DB3 Profibus cable 390 Vp Network Status DB1 Data line A DB1 TRANSMIT RECEIVE Fwd/Rev Gnd Profibus Address 390 GROUND Module Status 5 9 DIP Switch Positions (2) Profibus DB3 HOST 5 9 COMPUTER common 14 common Shield Enable OK Input common Output common +12VDC 15 FRONT VIEW 16 17 18 19 18 + 64 32 16 8 4 2 1 19 12-24 - VDC Sinking LR NA 17 Common 20 (0-99) 15 16 20 Enable OK Input common Output common +12VDC Common Sourcing + - 12-24 VDC Position Feedback 1 1 IN_A+ DB2 Resolver 9 A 2 IN_A- B 3 IN_B+ C 4 IN_B- D 5 IN_I+ E 6 IN_I- F TB4 7 +5V G 8 COM H 9 TIE 10 SHD 8 S4 S3 S2 S1 R1 R2 Therm Therm Profibus address H A T Z A R D DC+ O U INT S 1 2 3 4 5 6 EXT V O L T A G E S 7 8 DC- 9 1L1 10 1L2 Brushless Servo Motor Pulse Input TB4 IN_A+ IN_AIN_B+ IN_BIN_I+ IN_I+5VDC Common TIE Shield A+ AB+ BIndex+ IndexCommon R S T Motor R C S A T D GND B DC+ INT EXT DC- Emergency Stop Circuit RCAS Emergency Stop M BOTTOM VIEW www.ge-ip.com R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 64 - 0-63 R X 64-99 L X 1L1 1L2 1L3 L1 L2 L3 VAC 2L2 2L1 Clamp Resistor(*) M(Aux) MAIN VAC M(Aux) R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L External DC+ INT EXT DC- *Clamp resisitor only required for extreme duty cycle applications. Contact GE Fanuc for recommended clamp resistor value and procedure for connecting external clamp resistor. Power On WARNING! R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L Clamp Connections Internal M(Aux) (Fan) 1L3 2L1 R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L M R S R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L VAC Input (1) 15 (Fan) 1 2 4 8 16 32 (NA) 0 64 1 65 2 66 3 67 4 68 5 69 6 70 7 71 8 72 9 73 10 74 11 75 12 76 13 77 14 78 15 79 16 80 17 81 18 82 19 83 20 84 21 85 22 86 23 87 24 88 25 89 26 90 27 91 28 92 29 93 30 94 31 95 32 96 33 97 34 98 35 99 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 - REMARKS: (1) Input power 180 to 250 VAC 3 phase 50-440 Hz @ 18 Amps for IC800SSI216RP2A 3 phase 50-440 Hz @ 30 Amps for IC800SSI228RP2A (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prev ent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. GE Intelligent Platforms 39 Motion Solutions Motion Controllers S2K Series User Control Connections S2K Models: SSI216 and SSI228 (DeviceNet Communications) IC800SSI216RD2 IC800SSI228RD2 Address/Code Serial Port* DeviceNet HOST 5 9 COMPUTER Network Status 5 9 RS-232 DB1 CAN_L Blue Serial 6 7 8 I/O_13 I/O_14 1 2 IN_08 13 14 TB2 1 IN_06 IN_07 I/O_09 I/O_10 I/O_11 I/O_12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 TB3 IN_02 IN_03 IN_04 IN_05 9 10 11 12 Analog Input 1+ Analog Input 1Analog Input 2+ Analog Input 2Analog Common Analog Output Analog Common + 3 12-24 VDC - 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 Out Channel A+ Out Channel AOut Channel B+ Out Channel BOut Index+ Out IndexCommon Enable OK Input Common Output Common +12VDC Common 2 4 5 Shield 8 10 11 12 13 8 15 12-24 VDC 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 +/-10V Command Shield +/-10V Output Common Out_A+ Out_AOut_B+ Out_B- 9 DB2 - 5 Analog Output Analog common 6 Feedback 4 Command Com AI2+ AI2Analog common 3 Position 3 AI1+ AI1- 1 9 + 2 Auxiliary I/O TB3 7 1 Black Discrete Inputs and Outputs TB2 IN_01 SINKING CONNECTION TB2 V- 6 1 3 4 5 (NA) SHIELD Bare Port 1 2 Red CAN_H White 6 1 TB1 V+ 14 A+ A- Index+ Index- B+ BIndex+ Index- common common Shield Enable OK Input common Output common +12VDC 15 FRONT VIEW 16 17 18 19 NA (0-63) 17 18 + 2 1 32 16 8 4 2 1 20 Enable OK Input common Output common +12VDC Common Sourcing + - 12-24 VDC Position Feedback 1 1 IN_A+ 2 IN_A- DB2 Resolver 9 A 3 IN_B+ B 4 IN_B- C 5 IN_I+ D 6 IN_I- E TB4 7 +5V 8 COM F 9 TIE G H 10 SHD 8 R S4 S3 S2 S1 R1 R2 Therm Therm Device Net Baud Rate (DR) Brushless Servo Motor Pulse Input TB4 1 2 3 4 EXT 5 6 DC- 7 8 1L1 9 10 1L2 IN_A+ IN_AIN_B+ IN_BIN_I+ IN_I+5VDC Common TIE Shield Common Motor R S T D GND C A Internal R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 1 2 RR LR RL LL M(Aux) MAIN VAC RCAS WARNING! Emergency Stop M M(Aux) VAC Input (1) M 1L1 1L2 1L3 L1 L2 L3 VAC Clamp Resistor(*) M(Aux) *Clamp resisitor only required for extreme duty cycle applications. Contact Whedco, Inc. for recommended clamp resistor value and procedure for connecting external clamp resistor. Emergency Stop Circuit GE Intelligent Platforms R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L External DC+ INT EXT DC- Power On 40 R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L 2L2 2L1 Clamp Connections DC+ INT EXT DC- 1L3 BOTTOM VIEW R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L 125K 250K 500K N/A B R S T A+ AB+ BIndex+ Index- (Fan) 2L2 2L1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 15 (Fan) S H A T Z A R D DC+ O U INT S V O L T A G E S 19 12-24 - VDC Sinking LR DR 15 16 Common 20 1 2 4 8 16 32 Device Net Address SOURCING CONNECTION Module Status TB1 DB1 TRANSMIT RECEIVE Fwd/Rev DIP Switch Positions (2) 5 Pin open style connector GROUND REMARKS: (1) Input power 180 to 250 VAC 3 phase 50-440 Hz @ 18 Amps for IC800SSI216RD2A 3 phase 50-440 Hz @ 30 Amps for IC800SSI228RD2A (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. www.ge-ip.com Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI407 (Profibus Communications) Profibus HOST 5 9 COMPUTER 9 GROUND 5 Gnd 390 Serial Port* IC800SSI407RP2 Data line A 220 TRANSMIT RECEIVE Address/Code 6 RS-232 1 Profibus cable Data line B 390 Vp 6 1 Note: Termination resistors only on end controllers. Fwd/Rev Module Status Auxiliary I/O Network Status 5 IN_01 1 IN_02 2 IN_03 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 8 I/O_09 9 I/O_10 10 I/O_11 11 I/O_12 12 I/O_13 13 I/O_14 14 1 17 OutCom 18 +12VDC 19 12VCom 20 AI1+ AI1- +/-10V Com AI2+ AI2AO Analog common IN_A+ IN_AIN_B+ IN_B- 14 Tie +5Vdc +12Vdc Common Out_A+ Out_AOut_B+ Out_B- Auxiliary I/O A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 25 13 PROFIBUS Profibus Address 6 1 16 OK IN Com 14 Serial Port 15 Enable DIP Switch Positions (2) 1 9 5 9 1 IN_Index+ 9 IN_Index- 1 8 13 15 Discrete Inputs and Outputs LR 64 32 16 NA 8 (0-99) 4 2 1 WARNING! V O L T A G E S SINKING CONNECTION FRONT VIEW H A Z A R D O U S 25 1 1 2 2 3 3 4 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 17 18 19 + 19 20 12-24 VDC - 20 + - Motor DC+ T S INT R 12-24 VDC Position Feedback Brushless Servo Motor R D A 1 GND T C S B R P2 Resolver 9 A B C D EXT 1L3 6 18 S 1L2 5 17 T 1L1 SOURCING CONNECTION 6 Position Feedback E Clamp Connections Internal F G External H DC+ Clamp INT Resistor(*) EXT DC+ INT EXT 8 S4 S3 S2 S1 R1 R2 Therm Therm 1 2 4 8 16 32 (NA) 0 64 1 65 2 66 3 67 4 68 5 69 6 70 7 71 8 72 9 73 10 74 11 75 12 76 13 77 14 78 15 79 16 80 17 81 18 82 19 83 20 84 21 85 22 86 23 87 24 88 25 89 26 90 27 91 28 92 29 93 30 94 31 95 32 96 33 97 34 98 35 99 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Profibus address R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 64 - 0-63 R X 64-99 L X 15 Emergency Stop Circuit COM +24V *Clamp resistor only required for extreme duty cycle applications. Contact Whedco, Inc. for recommended clamp resistor value and procedure for connecting external clamp resistor. MAIN VAC Power On RCAS Emergency Stop M Input power (1) M(Aux) M +24V BOTTOM VIEW www.ge-ip.com L2 L3 VAC + COM REMARKS: L1 - 1L1 1L2 1L3 24 VDC (1) Input motor power 324 to 528 VAC 3 phase 50-440 Hz @ 8 Amps Input logic power 18 to 28.8 VDC @ 2 Amps (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. GE Intelligent Platforms 41 Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI407 (DeviceNet Communications) IC800SSI407RD2 DeviceNet 5 Pin open style connector Address/Code Serial Port* V+ HOST 5 9 COMPUTER SHIELD Bare TRANSMIT RECEIVE CAN_L Blue 6 1 Fwd/Rev Module Status Red CAN_H White GROUND V- RS-232 Black Network Status 5 9 Auxiliary I/O Serial Port 1 1 IN_01 1 AI1+ AI1- 2 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 8 I/O_09 9 I/O_10 10 I/O_11 11 I/O_12 12 I/O_13 13 I/O_14 14 Enable 15 OK 16 IN Com 17 OutCom 18 +12VDC 19 12VCom 20 Com (NA) IN_A+ IN_AIN_B+ IN_B- Auxiliary I/O Tie +5Vdc +12Vdc Common Out_A+ Out_AOut_B+ Out_B- 25 13 1 A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 9 Position Feedback IN_Index+ IN_Index- 8 15 25 13 FRONT VIEW Discrete Inputs and Outputs LR H A Z A R D O U S V O L T A G E S SINKING CONNECTION WARNING! 1 1 2 2 3 3 4 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 15 16 SOURCING CONNECTION 2 1 32 16 NA 8 (0-63) 4 2 1 DR 5 6 7 8 10 11 12 13 14 15 16 T 17 17 18 18 S 19 + 20 - R DC+ LOAD 100 MA MAX 9 + 19 20 12-24 VDC - Motor EXT T S 1L1 R 12-24 VDC Position Feedback Brushless Servo Motor INT D A 1 GND T S B R P2 Resolver 9 A C B C D 1L2 E Clamp Connections 1L3 Internal G H DC+ Clamp INT Resistor(*) EXT DC+ INT EXT COM F External 8 S4 S3 S2 S1 R1 R2 Therm Therm Device Net Baud Rate (DR) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 1 2 125K 250K 500K N/A RR LR RL LL 15 Emergency Stop Circuit +24V *Clamp resistor only required for extreme duty cycle applications. Contact Whedco, Inc. for recommended clamp resistor value and procedure for connecting external clamp resistor. MAIN VAC Power On RCAS Emergency Stop M Input power (1) M(Aux) M +24V BOTTOM VIEW GE Intelligent Platforms L2 L3 REMARKS: VAC + COM L1 - 1L1 1L2 1L3 42 1 2 4 8 16 32 Device Net Address +/-10V AI2+ AI2AO Analog common 14 1 IN_02 IN_03 DIP Switch Positions (2) 14 6 24 VDC (1) Input motor power 324 to 528 VAC 3 phase 50-440 Hz @ 8 Amps Input logic power 18 to 28.8 VDC @ 2 Amps (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. www.ge-ip.com Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI407 (Serial Communication) IC800SSI407RS1 Serial Port* HOST 5 9 COMPUTER GROUND TRANSMIT RECEIVE Address/Code 1 6 RS-232 Auxiliary I/O Fwd/Rev Module Status 1 5 IN_01 1 IN_02 2 IN_03 3 IN_04 4 IN_05 5 IN_06 6 IN_07 7 IN_08 1 IN_09 2 IN_10 3 IN_11 4 I/O_12 5 6 I/O_14 7 I/O_15 8 I/O_16 9 I/O_17 10 I/O_18 11 I/O_19 12 I/O_20 13 I/O_21 14 Enable 15 OK 16 IN Com 17 OutCom 18 +12VDC 19 12VCom 20 AI1+ AI1- 1 +/-10V Com AI2+ AI2AO Analog common Serial Port IN_A+ IN_AIN_B+ IN_B- 6 1 I/O_13 14 9 14 Tie +5Vdc +12Vdc Common Out_A+ Out_AOut_B+ Out_B- Auxiliary I/O A+ AB+ BIndex+ Indexcommon Index+ Indexcommon 25 13 IN_Index+ IN_Index- 1 9 25 13 Position Feedback Discrete Inputs and Outputs 8 15 FRONT VIEW 1 1 2 2 3 3 4 4 5 5 6 6 7 7 1 1 2 2 3 3 H A Z A R D O U S V O L T A G E S T LOAD 100 MA MAX 5 6 7 8 9 10 11 12 13 14 15 16 9 10 11 12 13 14 15 16 + - + 19 20 12-24 VDC - 12-24 VDC Brushless Servo Motor Motor INT GND T S B R 1 C R 1L1 Position Feedback D A T S EXT P2 Resolver 9 A B C Clamp Connections D E Internal External F G DC+ Clamp INT Resistor(*) EXT DC+ INT EXT H 8 COM +24V 8 18 DC+ 1L3 7 18 R 1L2 6 17 20 LOAD 100 MA MAX 5 17 19 S 4 SOURCING CONNECTION WARNING! SINKING CONNECTION 4 S4 S3 S2 S1 R1 R2 Therm Therm 15 Emergency Stop Circuit *Clamp resistor only required for extreme duty cycle applications. Contact Whedco, Inc. for recommended clamp resistor value and procedure for connecting external clamp resistor. MAIN VAC Power On RCAS Input power (1) Emergency Stop M BOTTOM VIEW www.ge-ip.com L2 L3 M(Aux) VAC + COM +24V M L1 - 1L1 1L2 1L3 24 VDC REMARKS: (1) Input motor power 324 to 528 VAC 3 phase 50-440 Hz @ 8 Amps Input logic power 18 to 28.8 VDC @ 2 Amps *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. GE Intelligent Platforms 43 Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI420 (Profibus Communication) IC800SSI420RP2 Serial Port* Profibus HOST 5 9 DB1 Data line A Vp 6 1 RS-232 Fwd/Rev Gnd 220 TRANSMIT RECEIVE Module Status 5 9 390 DB3 GROUND 6 1 Profibus cable Data line B 390 COMPUTER Address/Code Network Status 9 9 5 Serial DB3 Discrete Inputs and Outputs PROFIBUS Port 6 1 6 TB2 1 TB3 IN_06 IN_07 IN_08 9 10 11 12 I/O_09 I/O_10 I/O_11 I/O_12 13 14 I/O_13 I/O_14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SINKING CONNECTION 6 7 8 12-24 VDC - 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 Analog Input 1+ Analog Input 1Analog Input 2+ Analog Input 2Analog Common Analog Output Analog Common 2 4 5 7 Shield 8 11 12 DB2 8 13 14 15 18 FRONT VIEW 19 12 13 14 A+ A- Index+ Index- B+ BIndex+ Index- common common 15 16 17 18 + 19 12-24 - VDC 20 64 32 16 8 4 2 1 1 DB2 A C 2 IN_A- D 3 IN_B+ E 4 IN_B- F 5 IN_I+ G 6 IN_I- TB4 H 8 COM 8 Clamp Connections TB4 1 2 3 4 5 6 7 8 EXT 9 DC- 10 IN_A+ IN_AIN_B+ IN_BIN_I+ IN_I+5VDC Common TIE Shield A+ AB+ BIndex+ Index- COM Power On RCAS Emergency Stop M M(Aux) BOTTOM VIEW GE Intelligent Platforms R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 64 - 0-63 R X 64-99 L X L1 L2 L3 VAC 24 VDC REMARKS: MAIN VAC WARNING! Profibus address R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L M 1L1 1L2 1L3 Common Emergency Stop Circuit 1 2 4 8 16 32 (NA) 0 64 1 65 2 66 3 67 4 68 5 69 6 70 7 71 8 72 9 73 10 74 11 75 12 76 13 77 14 78 15 79 16 80 17 81 18 82 19 83 20 84 21 85 22 86 23 87 24 88 25 89 26 90 27 91 28 92 29 93 30 94 31 95 32 96 33 97 34 98 35 99 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 - Input power (1) +24V +24V Clamp Resistor(*) M(Aux) M(Aux) (Fan) 1L3 DC+ INT EXT DC- *Clamp resisitor only required for extreme duty cycle applications. Contact Whedco, Inc. for recommended clamp resistor value and procedure for connecting external clamp resistor. 1L1 1L2 External DC+ INT EXT DC- Pulse Input S Motor R S T D GND C A Internal (Fan) H A T Z A R D DC+ O U INT S 12-24 VDC B R S T S4 S3 S2 S1 R1 R2 Therm Therm 15 R - Brushless Servo Motor 1 IN_A+ 10 SHD + Common Resolver 9 B 9 TIE Enable OK Input common Output common +12VDC Sourcing Position Feedback LR 44 11 +/-10V Output Common Sinking V O L T A G E S 10 +/-10V Command Common 20 7 +5V LOAD 100 MA MAX 9 Shield Enable OK Input common Output common +12VDC 15 17 (0-99) 8 Shield 16 NA 7 Out_A+ Out_AOut_B+ Out_B- 9 Feedback 6 Analog Output Analog common 6 Position 5 Command Com AI2+ AI2Analog common 3 9 12-24 VDC - 4 AI1+ AI1- 1 10 1 3 Auxiliary I/O TB3 Out Channel A+ Out Channel AOut Channel B+ Out Channel BOut Index+ Out IndexCommon Enable OK Input Common Output Common +12VDC Common + 2 + TB2 IN_02 IN_03 IN_04 IN_05 + 3 - 3 4 5 IN_01 Profibus Address 1 2 1 2 DIP Switch Positions (2) TB2 1 SOURCING CONNECTION 5 DB1 Note: Termination resistors only on end controllers. (1) Input motor power 324 to 528 VAC 3 phase 50-440 Hz @ 22 Amps Input logic power 18 to 28.8 VDC @ 2 Amps (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. www.ge-ip.com Motion Solutions Motion Controllers S2K Series User Control Connections S2K Model: SSI420 (DeviceNet Communication) Serial Port* IC800SSI420RD2 DeviceNet HOST 5 9 COMPUTER 5 Pin open style connector GROUND Address/Code TB1 DB1 TRANSMIT RECEIVE V+ RS-232 SHIELD Bare Fwd/Rev CAN_L Blue Network Status V9 1 6 DB1 Serial 3 4 5 TB2 6 7 8 IN_02 IN_03 IN_04 IN_05 IN_06 IN_07 IN_08 I/O_09 I/O_10 I/O_11 I/O_12 13 14 I/O_13 I/O_14 1 2 IN_01 9 10 11 12 TB2 1 SINKING CONNECTION 1 2 Discrete Inputs and Outputs TB2 Port + 3 12-24 VDC - 4 5 6 7 8 LOAD 100 MA MAX 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 TB3 Analog Input 1+ Analog Input 1Analog Input 2+ Analog Input 2Analog Common Analog Output Analog Common 2 4 5 7 Shield 8 10 12 13 14 16 18 19 FRONT VIEW 10 11 12 13 14 Index+ Index- B+ BIndex+ Index- common common 15 16 17 18 + 19 12-24 - VDC 1 DB2 20 A C D 2 IN_A- E 3 IN_B+ F 4 IN_B- G 5 IN_I+ H 6 IN_I- 8 8 COM 9 TIE (Fan) TB4 1 2 3 4 5 6 7 8 9 EXT 10 Motor R S T D GND C A Clamp Connections Internal External DC+ INT EXT DC- DC+ INT EXT DC- IN_A+ IN_AIN_B+ IN_BIN_I+ IN_I+5VDC Common TIE Shield A+ AB+ BIndex+ Index- Clamp Resistor(*) M(Aux) M(Aux) Pulse Input S 12-24 VDC B R S T S4 S3 S2 S1 R1 R2 Therm Therm R H A T Z A R D DC+ O U INT S - Sourcing 15 10 SHD + Common Brushless Servo Motor B TB4 Enable OK Input common Output common +12VDC Resolver 9 1 IN_A+ V O L T A G E S 9 (NA) A+ A- Position Feedback LR 7 +5V LOAD 100 MA MAX +/-10V Output Common Common 20 2 1 32 16 8 4 2 1 NA 8 Shield Sinking (0-63) 7 +/-10V Command Enable OK Input common Output common +12VDC 15 15 17 DR DIP Switch Positions (2) *Clamp resisitor only required for extreme duty cycle applications. Contact Whedco, Inc. for recommended clamp resistor value and procedure for connecting external clamp resistor. Input power (1) Device Net Baud Rate M 1L1 1L2 1L3 Common COM +24V DC- L1 L2 L3 VAC (DR) (Fan) REMARKS: Emergency Stop Circuit 1L3 MAIN VAC Power On RCAS Emergency Stop +24V M M(Aux) WARNING! BOTTOM VIEW www.ge-ip.com 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 1 2 125K 250K 500K N/A RR LR RL LL 24 VDC 1L1 1L2 1 2 4 8 16 32 Device Net Address Shield Feedback 8 12-24 VDC 6 Out_A+ Out_AOut_B+ Out_B- 9 DB2 - 5 Analog Output Analog common 6 Position 4 Command Com AI2+ AI2Analog common 3 9 3 AI1+ AI1- 1 Out Channel A+ Out Channel AOut Channel B+ Out Channel BOut Index+ Out IndexCommon Enable OK Input Common Output Common +12VDC Common + 2 Auxiliary I/O TB3 11 1 Black SOURCING CONNECTION 5 + TB1 - Module Status Red CAN_H White 6 1 (1) Input motor power 324 to 528 VAC 3 phase 50-440 Hz @ 22 Amps Input logic power 18 to 28.8 VDC @ 2 Amps (2) Must turn off power before changing settings. R= right (closed) L= left (open) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. GE Intelligent Platforms 45 Motion Solutions Motion Controllers S2K Series is Ready to Network DeviceNet A dedicated DeviceNet port is an optional feature of the S2K controllers. The controller includes full DeviceNet implementation to facilitate the addition of motion control to industrial systems designed in a DeviceNet master/ slave or peer-to-peer control architecture. Peer-to-peer architecture offers users a quick, economic way to create a multi-axis, stand-alone system. In a peer-to-peer or distributed control system, S2K controllers communicate directly with each other over the trunkline without having to wait their turn in the scan list, resulting in a rapid response time for inter-axis data exchange. Neither a DeviceNet master controller nor knowledge of DeviceNet communication protocol is required to use peer-to-peer communications. Peer-to-Peer Gantry Control System The gantry drawing shown to the right illustrates a multi-axis pickand-place system designed with a single DeviceNet trunkline to connect devices and coordinate motion control. Utilizing DeviceNet to manage multiple axes of control in industrial automation equipment keeps point-to-point wiring and system components to a minimum. Users can mix and match any S2K Series servo and stepping controllers from the product family on a single DeviceNet network. Serial Communications The S2K Motion Controller includes a multi-purpose RS232 serial port. The serial port has configurable settings for baud rate, data bits and parity and supports software flow control. A variety of commands associated with the serial port and string manipulation are provided and the port supports ASCII serial or RTU Slave protocol modes. Using the port in one mode prohibits usage in the other how ever, program control is provided to switch between serial port modes. ASCII Protocol Primarily the ASCII serial port is designed to be a programming and de-bugging interface and can be used in terminal or data modes. ASCII is the default mode of the serial port and may be used for many functions; • Configuration and programming • Downloading new S2K firmware • Loading and storing programs and motion blocks • Monitoring variable and register data via ASCII terminal or Motion Developer • Interfacing to serial devices such as RF tag readers, digital scales, bar code readers or serial printers. RTU Protocol In RTU mode S2K motion controller can communicate to a Remote Terminal Unit (RTU) master, such as an HMI. The S2K RTU Slave protocol allows the RTU Master to: • Read/Write single bits (Boolean) VB1-VB256 • Read/Write floating-point variables VF1-VF2047 • Read/Write signed words (Integer) VI1-VI4096 • Read Text (String variables 128 char acters each) VS1-VS144 • Read/Write signed double words (DINT) VI1-VI4096 46 GE Intelligent Platforms PROFIBUS-DP PROFIBUS is an open, vendor-independent fieldbus standard for a wide range of applications in industrial automation, including motion control. The PROFIBUS specification defines the technical characteristics of a serial field bus system that links distributed digital controllers on the network, from field level to cell level. It is a multi-master system that allows the joint operation of several automation, engineering or visualization systems with their distributed peripherals on one bus. The S2K is available as a Profibus DP slave device and uses the Profibus profile’s Type 2 Octet-String 20 — the 20-byte data string. Slave devices do not have bus access rights and can acknowledge receipt of messages or send messages to the master upon request. A PROFIBUS-DP network may have up to 127 stations with up to 32 stations per bus segment. The S2K controllers accommodate station addresses 0 - 99 and communicate via cyclic data transfer, the process by which data and parameters are transferred between master and slave. The master can also initiate global commands (multicast and broadcast) when eventcontrolled synchronization of the slaves is required. The S2K Motion Controller supports global messages such as clear data, auto baud, freeze/unfreeze and sync/unsync. www.ge-ip.com Motion Solutions Motion Controllers S2K Series Mechanical Dimensions Dimension Feature STI105 SSI104 SSI107 SSI216 SSI228 SSI407 SSI420 Weight lb (kg) 4.0 (1.8) 13 (5.9) 14 (6.4) n/a 7.0 (3.18) 6.0 (2.7) A Depth in (mm) 6.05 (153.7) 8.15 (207.0) 10.15 (257.8) 8.15 (207) 10.15 (258) B Width in (mm) 3.20 (81.3) 3.45 (87.6) 5.25 (133.4) 4.35 (110.5) 5.25 (133.4) C Height in (mm) 8.50 (215.9) 8.50 (215.9) 12.20 (309.9) 8.50 (215.9) 12.20 (309.9) D Position Feedback Connector Depth in (mm) 2.7 (68.6) 2.7 (68.6) 2.7 (68.6) 1.26 (32) 1.26 (32) E User I/O Connector Depth in (mm) 0.75 (19.1) 0.75 (19.1) 0.75 (19.1) 0.75 (19.1) 0.75 (19.1) F Center to center spacing between adjacent mounting holes n/a n/a 3.66 (92.96) n/a 3.66 (92.96) S2K Series Servo and Stepping Motor Controllers F B B A A C C E D STI105, SSI104, SSI107, SSI407 E D SSI216, SSI228, SSI420 Mounting hole dimensions in (mm) Top hole (all models) Bottom hole (SSI216, SSI228, SSI420) Bottom hole (STI105, SSI104, SSI107, SSI407) www.ge-ip.com GE Intelligent Platforms 47 Motion Solutions Motion Controllers S2K Series Ratings and Ordering Information Stepper Models IC800STI105D2 IC800STI105P2 IC800STI105S1 5 Amp, 115/230 VAC S2K Stepper Controller, Encoder Feedback, DeviceNet 5 Amp, 115/230 VAC S2K Stepper Controller, Encoder Feedback, Profibus 5 Amp, 115/230 VAC S2K Stepper Controller, Encoder Feedback, Extended I/O Servo Models for MTR-Series Motors (Resolver Feedback) IC800SSI104RD2 IC800SSI104RP2 IC800SSI104RS1 4.3 Amp, 115/230 VAC S2K Controller, Resolver Feedback, DeviceNet 4.3 Amp, 115/230 VAC S2K Controller, Resolver Feedback, Profibus 4.3 Amp, 115/230 VAC S2K Controller, Resolver Feedback, Extended I/O IC800SSI107RD2 IC800SSI107RP2 IC800SSI107RS1 7.2 Amp 115/230 VAC S2K Controller, Resolver Feedback, DeviceNet 7.2 Amp 115/230 VAC S2K Controller, Resolver Feedback, Profibus 7.2 Amp 115/230 VAC S2K Controller, Resolver Feedback, Extended I/O IC800SSI216RD2 IC800SSI216RP2 16 Amp, 230 VAC S2K Controller, Resolver Feedback, DeviceNet 16 Amp, 230 VAC S2K Controller, Resolver Feedback, Profibus IC800SSI228RD2 IC800SSI228RP2 28 Amp, 230 VAC S2K Controller, Resolver Feedback, DeviceNet 28 Amp, 230 VAC S2K Controller, Resolver Feedback, Profibus IC800SSI407RD2 IC800SSI407RP2 IC800SSI407RS1 7.2 Amp, 460 VAC S2K Controller, Resolver Feedback, DeviceNet 7.2 Amp, 460 VAC S2K Controller, Resolver Feedback, Profibus 7.2 Amp 460 VAC S2K Controller, Resolver Feedback, Extended I/O IC800SSI420RD2 IC800SSI420RP2 20 Amp, 460 VAC S2K Controller, Resolver Feedback, DeviceNet 20 Amp, 460 VAC S2K Controller, Resolver Feedback, Profibus Accessories 73006589 IC800SLR001 IC800SLR002 IC800SLR003 IC800SLR004 TRM-JAUX-03 TRM-JAUX-10 IC800MBUSADP Hand Held I/O Simulator for 4.3 and 7.2A Models 50Ω, 100W External Regeneration Resistor Kit 100Ω, 225W External Regeneration Resistor Kit 20Ω, 300W External Regeneration Resistor Kit 15Ω, 1000W External Regeneration Resistor Kit S2K Auxiliary I/O Breakout Terminal Board, 3 ft cable* S2K Auxiliary I/O Breakout Terminal Board, 10 ft cable* RS232 to 422/485 Serial Converter for Modbus RTU Communications *Required for Encoder feedback to S2K stepper controller when using CBL-13-ET or CBL-14-ET encoder cable. Cables and Connectors Cables in several lengths are available from GE for motor to amplifier connections and various other amplifier functions. It is strongly recommended that you use the cables available from GE as shown below. GE does not ship mating power or feedback connectors for the MTR-Series Motors with the motor. See appropriate motor section of this catalog for motor connector information. S2K Series Cable/Connector GE Catalog Number Description Aux. I/O Interface Serial MTR-Series Motor Resolver* MTR-Series Motor Power* MTR-Series Motor Brake Commutating Encoder Connector Connector Connector Connector Connector IC800SKCIxxx IC800SKCFLYxxx IC800SKCS030 CBL-3T-RD-xx CBL-3T-MP-xx CBL-T7-MP-xx CBL-3T-MB-xx CBL-T7-MB-xx CBL-3C-L1D-FLY-XX TRM-21006664 TRM-21006666 TRM-21006667 TRM-21006669 TRM-21006670 Interface Cable, S2K Auxiliary I/O to 44A726268-001 Terminal Board Assembly, 1 m or 3 m Interface Cable, S2K Auxiliary I/O connector to Flying Leads, 1 m or 3 m S2K Serial Communication Cable for PC (Motion Developer) Interface, 3 m Resolver Cable, S2K to MTR-3T Series Servo Motor, xx=10, 20 or 30 feet Power Cable, S2K to MTR-3T5x and 3T6x Servo Motors, xx=10, 20 or 30 feet Power Cable, S2K to MTR-3T1x, 3T2x and 3T4x Servo Motors, xx=10, 20 or 30 feet Power/Brake Cable, S2K to MTR-3T5x and 3T6x Servo Motors with Brake, xx=10, 20 or 30 feet Power/Brake Cable, S2K to MTR-3T1x, 3T2x and 3T4x Servo Motors with Brake, xx=10, 20 or 30 feet Encoder cable, S2K to flying leads for connection of quadrature encoder with hall tracks, xx=10, 20 or 30 feet. Connector, 7 Point 4.3/5/7.2 Amp S2K Extended Digital I/O (S1 Modules) Connector, 14 Point Screw Terminal, S2K Digital I/O Connector, 20 Point Screw Terminal, S2K Digital I/O Connector, 4.3/5/7.2 Amp, 115/230V S2K Motor Power Connector, 4.3 Amp, 115/230V S2K AC Power *For stepper motor cables, see Stepping Motor Cable and Amplifier Compatibility section of this catalog. 48 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers VersaMotion* Series The VersaMotion family of servo amplifiers offers a cost effective solution for a broad range of motion applications. These versatile amplifiers support stand-alone positioning capability using up to 8 stored motion profiles, or can be connected to any motion controller using an analog or pulse command interface. The VersaMotion Servo Amplifiers are matched for use with the VersaMotion Servo Motors. Pages 116 and 117. α and βi Series The all digital α and βi Series Servo Amplifiers, with over five million installed worldwide, offer superior reliability and performance for unprecedented mean time between failure. They are available in a wide range of ratings for use with GE DSM300 Series motion controllers, and are matched for use with the α and βi Series Servo Motors. Pages 95, 96, 106 and 107. S2K Series For systems using a DSM300 or third-party motion controller or where only speed or torque control are required, GE offers the S2K Servo Amplifiers. These brushless servos cover a wide torque range (2.7-477 in-lb/0.3-53.9 Nm) and offer high servo response to meet your most demanding application requirements. The S2K Series Amplifiers are matched for use with the MTR Series motors. Pages 123 and 124. www.ge-ip.com GE Intelligent Platforms 49 Motion Solutions Servo Amplifiers VersaMotion* The VersaMotion family of servo amplifiers offers a cost effective solution for a broad range of motion applications. These versatile amplifiers support simple stand-alone positioning capability using up to 8 stored motion profiles or can be connected to any motion controller using an analog or pulse command interface. A built-in touchpad and display provides convenient access to configuration parameters and system information. The serial interface supports multi-drop system configurations and Modbus communication protocol. Amplifier setup can be accomplished using the VersaMotion software included with Proficy Machine Edition or using the convenient front panel keypad. Key Features: • Versatile analog (speed or torque) or pulse command interface • Position/Speed/Torque modes • Dual control modes • Standalone single-axis position control mode for simple pointto-point motion control • Electronic gearing with user-defined ratio • External JOG function • Speed/Torque limit operation • Built-in keypad/display for setup and diagnostics • Motor settling time below 1 ms for fast response • Low speed stability and performance: less than 0.5% error at 1 RPM • 10msec acceleration time from running without load -/+ 3000 RPM Built-in Functions: • Simple stand-alone point-to-point positioning control with 8 internal stored position settings (positions can be changed over Modbus for greater application flexibility) • Move to Home function • Position Teaching capability • Incremental encoder feedback (2500 ppr/10,000 counts/rev) • User-definable Acceleration/Deceleration with jerk limiting (s-curve) • Feed step control function • Modbus Slave serial port (RS-485/RS-422) for reading and writing parameters from Machine Edition or updating stored position set points from a host controller. 50 GE Intelligent Platforms Machine Edition VersaMotion Set-up Features: • Configuration Parameter Editor (clear, read, write functions) and initial configuration wizard • Calculation tools to determine proper conversion from encoder counts to desired user programming units • Three channel digital oscilloscope to display and record drive status on-line • Alarm history and status monitor diagnostic screens • Digital I/O set-up, monitoring and forcing. Each I/O point can be individually set to one of the built-in functions (45 digital input functions and 11 digital output functions) www.ge-ip.com Motion Solutions Servo Amplifiers VersaMotion* Servo Amplifier Part Number Sequence IC800VMA 04 2 Input Voltage 2– 220 VAC Rated Power 01– 100 Watts 02– 200 Watts 04– 400 Watts 07– 750 Watts 10– 1000 Watts 20– 2000 Watts 30–3000 Watts Example: IC800VMA042 is a 400 Watt 220 VAC servo amplifier Amplifier Specifications Part Number IC800VMA012 IC800VMA022 IC800VMA042 IC800VMA072 IC800VMA102 IC800VMA202 IC800VMA302 Rated Output Power 100W 200W 400W 750W 1000W 2000W 3000W Voltage/ Frequency Three-phase or Single-phase 220VAC; 50/60 Hz Three-phase or Single-phase 220VAC; 50/60 Hz Three-phase or Single-phase 220VAC; 50/60 Hz Three-phase or Single-phase 220VAC; 50/60 Hz Three-phase or Single-phase 220VAC; 50/60 Hz Three-phase 220VAC; 50/60 Hz Three-phase 220VAC; 50/60 Hz Permissible Voltage Fluctuation Three-phase: 170 ~ 255VAC Single-phase: 200 ~ 255VAC Three-phase: 170 ~ 255VAC Single-phase: 200 ~ 255VAC Three-phase: 170 ~ 255VAC Single-phase: 200 ~ 255VAC Three-phase: 170 ~ 255VAC Single-phase: 200 ~ 255VAC Three-phase: 170 ~ 255VAC Single-phase: 200 ~ 255VAC Three-phase: 170 ~ 255VAC Three-phase: 170 ~ 255VAC Cooling System Convection Convection Convection Fan Cooling Fan Cooling Fan Cooling Fan Cooling Electronic Gear Ratio Gear Ratio = N/M where N: 1~32767, M: 1:32767 (1/50CAUTION When the LED is lit When the LED is lit don’t touch the terminals. don’t touch the terminals. DISCHARGE DISCHARGE 2 Mins TIME 2 Mins TIME STATUS > > STATUS STATUS ENCODER BATTERY CX5X AC 200-240 V 50/60 Hz CX5X CX5X AC 200-240 V 50/60 Hz BATTERY COP10B 360 (14.17) CXA2A 380 360 (14.96) (14.17) CX1A CX1B 380 (14.96) 360 (14.17) 380 (14.96) CXA2B CX1A CX1B CXA2B CXA2B CXA2A CXA2A COP10B COP10B COP10A COP10A COP10A JX5 ENC1 JF1 JX5 JX5 ENC1 JF1 ENC1 JF1 CX8 DBI CX9 DBC CX8 DBI CX9 DBC UVW UVW Front view of αSVM1-180HVi 62 11 338 (13.31) 360 (14.17) 11 (0.43) 100 (3.94) 100 max. (3.94) max. (0.43) 360 (14.17) 11 (0.43) 338 (13.31) 11 172 (6.77) 172 (6.77) (0.43) 360 (14.17) 11 (0.43) 11 (0.43) 338 (13.31) 360 (14.17) 11 (0.43) 360 (14.17) (0.43) 360 (14.17) 150 (5.90) 150 (5.90)100 (3.94) max. GE Intelligent Platforms 11 11 2-M5 76 (2.99) 4-M5 (0.43) 76 (2.99) (0.43) 2-M5 46 (1.81) 11 2-M5 (0.43) Panel cut-out for αSVM1-180HVi (0.43) 46 (1.81) 338 (13.31) 11 338 (13.31) 11 2-M5 172 (6.77) 60 (2.36) Panel cut-out for αSVM1-10HVi αSVM1-40HVi and αSVM1-80HVi Side view 338 (13.31) Front view of αSVM1-10HVi αSVM1-40HVi and αSVM1-80HVi 4-M5 130 (5.12) 130 (5.12) 136 (5.35) 136 (5.35) www.ge-ip.com Motion Solutions Servo Amplifiers αHVi Series Servo Amplifiers and Power Supplies Dimensions Dynamic Brake Module Dimension Drawings T2 T2 FANUC FANUC FANUC LTD FANUC LTD T1 U Front view of A06B-6079-H401 V T1 W U V W Side view 50 (1.97) 100 (3.93) www.ge-ip.com 352 (13.86) 352 (13.86) Yamenashi 401-0597 JAPAN 360 (14.17) 380 (14.96) 360 (14.17) 380 (14.96) Yamenashi 401-0597 JAPAN Dynamic Brake Module (DBM) Dynamic Brake Module (DBM) 50 (1.97) 100 (3.93) 172 (6.77) 172 (6.77) GE Intelligent Platforms 63 Motion Solutions Servo Amplifiers αHVi Series Servo Amplifiers and Power Supplies Dimensions Power Supply Dimension Drawings mounting mounting flange flange mounting flange FANUC FANUC FANUC LTD FANUC LTD CAUTION STATUS STATUS STATUS 3.5A 1A Input Output 3.5A 1A Input Output AC 200-240 V 50/60 Hz AC 200-240 V 50/60 Hz CX1A CX1B 360 (14.17) 360 (14.17) 380 (14.96) CXA2A JX1B L1 L2 L3 L1 L2 L3 L1 L2 L3 Side view 11 360 (14.17) 338 (13.31) 360 (14.17) 11 (0.43) 11 (0.43) 338 (13.31) 11 (0.43) 100 (3.94) max. 150 (5.90)150 (5.90) (0.43) 172 (6.77) 360 (14.17) 11 CX3 CX4 MCC ESP 172 (6.77)172 (6.77) 100 (3.94)100 max. (3.94) max. 76 (2.99) GE Intelligent Platforms 11 (0.43) 11 2-M5 76 (2.99) (0.43) 11 Panel cut-out for PSM-30HVi and PSM-45HVi (0.43) (0.43) 11 64 338 (13.31) 11 (0.43) 338 (13.31) 360 (14.17) 11 (0.43) 360 (14.17) (0.43) 360 (14.17) 338 (13.31) 11 338 (13.31) Front view of PSM-30HVi and PSM-45HVi 90 (3.54) Panel cut-out for PSM-11HVi and PSM-18HVi 2-M5 46 (1.81) JX1B CX3 CX4 MCC ESP CX3 CX4 MCC ESP CX1A CX1B CXA2A (0.43) 380 (14.96) 360 (14.17) 380 (14.96) CXA2A JX1B 2-M5 > 3.5A 1A Input Output CX1A CX1B 46 (1.81) When the LED is lit don’t touch the terminals. DISCHARGE 2 Mins TIME > AC 200-240 V 50/60 Hz 2-M5 Yamenashi 401-0597 JAPAN CAUTION When the LED is lit don’t touch the terminals. DISCHARGE 2 Mins TIME > Front view of PSM-11HVi and PSM-18HVi FANUC LTD Yamenashi 401-0597 JAPAN Yamenashi 401-0597 JAPAN CAUTION When the LED is lit don’t touch the terminals. DISCHARGE 2 Mins TIME FANUC 4-M5 4-M5 130 (5.12) 130 (5.12) 136 (5.35) 136 (5.35) www.ge-ip.com Motion Solutions Servo Amplifiers αHVi Series Servo Amplifiers and Power Supplies αSVM1-10HVi, αSVM1-40HVi, αSVM1-80HVi Connection Diagram FANUC DC Link connection between amplifiers and power supply 2 1 CAUTION HIGHVOLTAGE DISCHARGE 2 min TIME > STATUS 3 ENCODER BATTERY Amplifier mounted battery for Serial Encoder Backup. (See note 3) IC800ABK002 4 CX5X E-stop, 24VDC and serial encoder battery input from previous amplifier or power supply BATTERY CXA2B 5 6 CXA2A 7 E-stop, 24VDC and serial encoder battery output to next amplifier Fiber optic cable to DSM324i Motion Controller COP10B 8 Fiber optic command to next amplifier COP10A 9 10 JX5 ENC1 JF1 No. Name Remarks 1 DC link terminal block 2 DC link charge LED 3 STATUS Status LED 4 CX5X Absolute encoder battery input 5 CXA2B Input connector for PSM interface 6 CXA2A Output connector for PSM interface 7 COP10B Fiber optic servo command input 8 COP10A Fiber optic servo command output 9 JX5 No connection 10 ENC1/JF1 Serial encoder feedback 11 CZ2 Motor power connector 12 Tapped hole for grounding the amplifier Notes: 11 1. Always install the circuit breakers, magnetic contactor, and AC line filter. 2. Use a regulated 24 VDC power supply for the amplifier. 24 VDC power supply for the amplifier and power supply for the motor brake cannot be shared. 12 power Optional 24V power for motor brake (See note 2) www.ge-ip.com encoder αHVi or αHVis series motor 3. The IC800ABK001 encoder battery pack mounts separately on the panel and can power up to 4 axes. Alternatively, the IC800ABK002 1-axis lithium battery can be snapped onto each amplifier. GE Intelligent Platforms 65 Motion Solutions Servo Amplifiers αHVi Series Servo Amplifiers and Power Supplies αSVM1-180HVi, Connection Diagram FANUC DC Link connection between amplifiers and power supply 2 1 FANUC LTD Yamenashi 401-0597 JAPAN CAUTION When the LED is lit don’t touch the terminals. DISCHARGE 2 Mins TIME > 3 STATUS Amplifier mounted battery for serial encoder backup. (See note 3) IC800ABK003 4 200VAC output to dynamic brake module (DBM) terminal block T2 CX5X AC 200-240 V 50/60 Hz E-stop, 24VDC and serial encoder battery input from previous amplifier or power supply 5 6 200VAC input from power supply module CX1A CX1A CX1B 7 CXA2B 8 9 Fiber optic cable to DSM324i motion controller COP10B 10 Fiber optic command to next amplifier COP10A 11 JX5 12 ENC1 JF1 13 Dynamic brake module interface (T2 on DBM) 14 CX8 DBI Dynamic brake module MCC coil control (T2 on DBM) CX9 DBC 15 GE Intelligent Platforms DC link terminal block 2 DC link charge LED 3 STATUS Status LED 4 CX5X Absolute encoder battery input 5 CX1A 200VAC power supply output connector 6 CX1B 200VAC power supply input connector 7 CXA2B Input connector for PSM interface 8 CXA2A Output connector for PSM interface 9 COP10B Fiber optic servo command input 10 COP10A Fiber optic servo command output 11 JX5 No connection 12 ENC1/JF1 Serial encoder feedback encoder power αHVi or αHVis series motor 13 CX8 Dynamic brake module interface connector 14 CX9 Connector for the magnetic contactor (MCC) drive coil of the dynamic brake module 15 Motor power connector TB2 16 Tapped hole for grounding the amplifier 1. Always install the circuit breakers, magnetic contactor, and AC line filter. 16 66 Remarks Notes: UVW Optional 24V power for motor brake (See note 2) Name 1 CXA2A E-stop, 24VDC and serial encoder battery output to next amplifier To motor power terminal block T1 on Dynamic brake module No. 2. Use a regulated 24 VDC power supply for the amplifier. 24 VDC power supply for the amplifier and power supply for the motor brake cannot be shared. 3. The IC800ABK001 encoder battery pack mounts separately on the panel and can power up to 4 axes. Alternatively, the IC800ABK003 1-axis lithium battery can be snapped onto each amplifier. www.ge-ip.com Motion Solutions Servo Amplifiers αHVi Series Servo Amplifiers and Power Supplies PSM-HVi Power Supply Connection Diagram FANUC DC Link connection to amplifiers 2 1 FANUC LTD Yamenashi 401-0597 JAPAN CAUTION When the LED is lit don’t touch the terminals. DISCHARGE 2 Mins TIME > 3 STATUS 3.5A 1A Input Output AC 200-240 V 50/60 Hz 5 4 200–240VAC 1φ Control Power CX1A CX1B CXA2A 200–240VAC 1φ output to αSVM1-180HVi only 6 E-stop, 24VDC and serial encoder battery output to amplifiers 7 JX1B 12 CX37 8 9 Circuit Breaker Magnetic Contactor E-stop contact input from machine CX3 CX4 MCC ESP AC Line Filter 10 L1 L2 L3 11 www.ge-ip.com No. Name Remarks 1 DC link terminal block 2 DC link charge LED 3 STATUS Status LED 4 CX1A 200VAC power supply input connector 5 CX1B 200VAC power supply output connector (used with αSVM1-180HVi only) 6 CXA2A Output connector for PSM interface 7 JX1B Not used 8 CX3 Connector for the main magnetic contactor (MCC) drive coil control signal 9 CX4 Connector for ESP signal 10 TB2 Terminal block for main AC power line 11 Tapped hole for grounding the power supply 12 Power failure detection output CX37 GE Intelligent Platforms 67 Motion Solutions Servo Amplifiers αHVi Series Servo Amplifiers and Power Supplies αHVi System Connections PSM-HVi Power Supply Module αSVM1-180HVi Servo Amplifier Module Dynamic Brake Module αSVM1-80HVi Servo Amplifier Module (Note 4) DC Link Bus Bars Control Power 200 to 240 VAC 1φ 1φ Circuit Breaker 2 CX1B CX1A CXA2A Lightning Surge Protector CX1A CXA2B CXA2A CXA2B CX8 CX9 CX3 MCC TB2 TB2 CXA2A COP10A COP10B COP10A COP10B CX4 To Additional Amplifiers T2 T1 CZ2 Main Power 400 to 480 VAC 3φ Circuit Breaker 1 Magnetic Contactor AC Reactor 3φ α50HVis 3φ Fan Motor Circuit Breaker 3 Servo Motor Lightning Surge Protector No. Name Servo Motor Remarks Part Numbers 1 DC Link Bus Bars 30, 60 or 90 mm long bar kits available based on width of module1 2 CX1A/CX1B 200VAC 1 phase control power unit2 3 CXA2A/CXA2B Output/input connectors for PSM interface3 4 CX3 Connector for main magnetic contactor (MCC) control signal2 5 CX4 E-Stop signal connector2 6 COP10A/COP10B Fiber optic command cable 60 mm kit: Z44A718031-G05 90 mm kit: Z44A718031-G03 150 mm kit: Z44A718031-G12 ZA06B-6071-K203 (PSM connector kit) ZA02B-0120-K321 (2 required for αSVM1-180HVi only) ZA06B-6110-K210 (connector: 2 required) Z44C746453-001 (200 mm cable for shared encoder battery) Z44C746453-002 (200 mm cable for built-in encoder battery or no battery backup) ZA06B-6071-K203 (PSM connector kit) ZA06B-6071-K203 (PSM connector kit) See page 17 for cable options Notes: 1. Power supply and amplifier kits include appropriate length DC link bus bars. 2. The power supply connector kit included with all power supply module kits includes connectors for CX1A, CX3 and CX4. Each αSVM1-180HVi amplifier kit includes two of the CX1A/B connectors to jumper the 200VAC single phase power from the power supply module. 3. The PSM interface on connectors CXA2A/B supplies 24VDC power from the PSM power supply module to the connected amplifiers. Additionally, this interface allows shared signals such as system emergency stop and battery backup for the motor serial encoders. Connectors are included in the amplifier and power supply kits. Prefabricated cables are also available. Select the correct cable based on the battery type used to backup the motor serial encoder feedback for absolute positioning. 4. Position of dynamic brake module is for reference only. Normally this module is mounted above or below the amplifiers or at the end of the module line up so that the standard DC link bus bar length is adequate to make the link connection between adjacent amplifiers. 68 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers αHVi Series Servo Amplifiers and Power Supplies Ordering Information The αHVi series amplifiers and PSM-HVi power supply modules can be ordered as individual components or as kits that include connectors, spare fuses, and DC link bus bars. The kits are recommended for new installations while spare parts and replacement units should use the part number for the amplifier or power supply module. To place an order for a complete system, select the servo motor(s) that meet your application requirements, then select the amplifier kit(s), power supply kit, cables, connectors and accessories. αHVi Amplifier Kits Part Number IC800AIHV010 IC800AIHV040 IC800AIHV080 IC800AIHV180 Kit Description 10 Amp αHVi Series Amplifier Package 40 Amp αHVi Series Amplifier Package 80 Amp αHVi Series Amplifier Package 180 Amp αHVi Series Amplifier Package Qty. 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 2 Kit Contents αSVM1-10HVi FSSB Amplifier (ZA06B-6127-H102) SVM Spare Control Power Fuse (ZA06B-6073-K250) CXA2A/B Connector (ZA06B-6110-K210) CZ2 Motor Power Output Connector (ZA06B-6110-K203#ZZM) Bus Bar Kit for 60 mm Module (Z44A718031-G05) αSVM1-40HVi FSSB Amplifier (ZA06B-6127-H104) SVM Spare Control Power Fuse (ZA06B-6073-K250) CXA2A/B Connector (ZA06B-6110-K210) CZ2 Motor Power Output Connector (ZA06B-6110-K203#ZZM) Bus Bar Kit for 60 mm Module (Z44A718031-G05) αSVM1-80HVi FSSB Amplifier (ZA06B-6127-H105) SVM Spare Control Power Fuse (ZA06B-6073-K250) CXA2A/B Connector (ZA06B-6110-K210) CZ2 Motor Power Output Connector (ZA06B-6110-K203#ZZM) Bus Bar Kit for 60 mm Module (Z44A718031-G05) αSVM1-180HVi FSSB Amplifier (ZA06B-6127-H106) SVM Spare Control Power Fuse (ZA06B-6073-K250) CXA2A/B Connector (ZA06B-6110-K210) CX8/CX9 DB Module Interface Connector Kit (ZA06B-6073-K216) Bus Bar Kit for 150 mm Module (Z44A718031-G12) CX1A/B Control Power Connector Kit (ZA02B-0120-K321) Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Kit Contents PSM-11HVi 11 kW HV Power Supply Module (ZA06B-6150-H011) Spare Control Power Fuse (ZA06B-6077-K250) Bus Bar Kit for 90 mm Module (Z44A718031-G03) Power Supply Connector Kit (ZA06B-6071-K203) PSM-18HVi 18 kW HV Power Supply Module (ZA06B-6150-H018) Spare Control Power Fuse (ZA06B-6077-K250) Bus Bar Kit for 90 mm Module (Z44A718031-G03) Power Supply Connector Kit (ZA06B-6071-K203) PSM-30HVi 30 kW HV Power Supply Module (ZA06B-6150-H030) Spare Control Power Fuse (ZA06B-6077-K250) Bus Bar Kit for 150 mm Module (Z44A718031-G12) Power Supply Connector Kit (ZA06B-6071-K203) PSM-45HVi 45 kW HV Power Supply Module (ZA06B-6150-H045) Spare Control Power Fuse (ZA06B-6077-K250) Bus Bar Kit for 150 mm Module (Z44A718031-G12) Power Supply Connector Kit (ZA06B-6071-K203) PSM-HVi Power Supply Kits Part Number IC800PSHV011 IC800PSHV018 IC800PSHV030 IC800PSHV045 Kit Description 11 kW Power Supply Module Package 18 kW Power Supply Module Package 30 kW Power Supply Module Package 45 kW Power Supply Module Package The αHVi series amplifiers use a separately mounted shared power supply for one or more axes. These power supplies can regenerate energy back to the AC line so no regenerative resistors or modules are required. www.ge-ip.com GE Intelligent Platforms 69 Motion Solutions Servo Amplifiers αHVi Series Amplifier and Motor Ordering Information Motor Model α2/6000HVis α4/5000HVis α8/6000HVis Motor Part Number Motor/Brake Part Number Beta Amplifier Model Beta Amplifier Part Number Beta Amplifier Fan Kit (Note1) Beta Amplifier Kit Alpha Amplifier Model Alpha Amplifier Part Number Alpha Amplifier Kit ZA06B-0219-B200 ZA06B-0219-B500 βSVM1-10HVi ZA06B-6131-H001 n/a IC800BIHV010 αSVM1-10HVi ZA06B-6127-H102 IC800AIHV010 ZA06B-0216-B200 ZA06B-0216-B500 βSVM1-10HVi ZA06B-6131-H001 n/a IC800BIHV010 αSVM1-10HVi ZA06B-6127-H102 IC800AIHV010 ZA06B-0233-B200 ZA06B-0233-B500 βSVM1-40HVi ZA06B-6131-H003 ZA06B-6134-K002 IC800BIHV040 αSVM1-40HVi ZA06B-6127-H104 IC800AIHV040 Cables α2/6000HVis α4/5000HVi α8/6000HVis CP2I-0WPB-0070-AZ CP2I-0WPB-0140-AZ CP2I-0WEB-0070-AZ CP2I-0WEB-0140-AZ CFDA-3WPB-0070-AZ CFDA-3WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ Integrated with power cable Integrated with power cable Z44C746453-001 Z44C746453-002 CP2I-0WPB-0070-AZ CP2I-0WPB-0140-AZ CP2I-0WEB-0070-AZ CP2I-0WEB-0140-AZ CFDA-3WPB-0070-AZ CFDA-3WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ Integrated with power cable Integrated with power cable Z44C746453-001 Z44C746453-002 ZA66L-6001-0023#L150R0 ZA66L-6001-0023#L300R0 ZA66L-6001-0023#L1R003 ZA66L-6001-0023#L2R003 ZA66L-6001-0023#L3R003 ZA66L-6001-0026#L1R003 ZA66L-6001-0026#L3R003 ZA66L-6001-0026#L5R003 ZA66L-6001-0026#L10R03 ZA66L-6001-0026#L20R03 ZA66L-6001-0026#L30R03 ZA66L-6001-0026#L50R03 ZA66L-6001-0026#L100R3 CP3I-0WPB-0070-AZ CP3I-0WPB-0140-AZ CP3I-0WEB-0070-AZ CP3I-0WEB-0140-AZ CFDA-3WPB-0070-AZ CFDA-3WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CB4N-0WPM-0070-AZ CB4N-0WPM-0140-AZ Z44C746453-001 Z44C746453-002 α2/6000HVis α4/5000HVi α8/6000HVis ZA06B-6073-K214 ZA06B-6110-K210 ZA06B-6110-K203#ZZM Z44A730465-001 ZA06B-6114-K204#E ZA06B-6114-K204#S ZA06B-6114-K220#E ZA06B-6114-K220#S n/a n/a ZA06B-6114-K213#E ZA06B-6114-K213#S ZA06B-6073-K214 ZA06B-6110-K210 ZA06B-6110-K203#ZZM Z44A730465-016 ZA06B-6114-K204#E ZA06B-6114-K204#S ZA06B-6114-K220#E ZA06B-6114-K220#S n/a n/a ZA06B-6114-K213#E ZA06B-6114-K213#S ZA06B-6073-K214 ZA06B-6110-K210 ZA06B-6110-K203#ZZM Z44A730465-002 ZA06B-6114-K204#E ZA06B-6114-K204#S n/a n/a Z44A730464-G18 Z44A730464-G17 ZA06B-6114-K213#E ZA06B-6114-K213#S α2/6000HVis α4/5000HVi α8/6000HVis Z44A718031-G05 ZA06B-6073-K250 IC800ABK001 IC800ABK002 Z44A718031-G05 ZA06B-6073-K250 IC800ABK001 IC800ABK002 Z44A718031-G05 ZA06B-6073-K250 IC800ABK001 IC800ABK002 Power Cable Power Cable (Shielded) Feedback Cable (Right Angle) Feedback Cable (Straight) Brake Power Cable PSM Interface Cable (External Battery) PSM Interface Cable (Built-in or No Battery) Fiber Optic Command Cable Fiber Optic Cable (Sheathed) 7 M 14 M 7 M 14 M 7 M 14 M 7 M 14 M 7 M 14 M 200 mm 200 mm 15 CM 30 CM 1 M 2 M 3 M 1 M 3 M 5 M 10 M 20 M 30 M 50 M 100 M Connector Kits Encoder Feedback Connector (JF1) CXA2A/B Jumper Connector (2 Req) CZ2 Motor Power Output Connector Motor Half Keys Motor Feedback Connector Kit Motor Power/Brake Connector Kit Motor Power Connector Kit Motor Brake Connector Kit 90 Deg Straight 90 Deg Straight 90 Deg Straight 90 Deg Straight Accessories DC Link Bus Bars Spare Amplifier Control Power Fuse Encoder Battery Back-up (Multi-Axis Panel Mounted Kit) (Note 2) Encoder Battery Back-up (Single-Axis Built-in) (Note 2) 1) Separate user installed cooling fan is only required for the βSVM1-40HVi amplifier. This fan kit is included in the IC800BIHV040 amplifier kit but must be separately ordered when the ZA06B-6131-H003 amplifier is ordered. 2) Contents of encoder battery kits is shown on page 78 70 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers αHVi Series Amplifier and Motor Ordering Information Motor Model α12/4000HVis α22/3000HVi α22/4000HVis Motor Part Number Motor/Brake Part Number Beta Amplifier Model Beta Amplifier Part Number Beta Amplifier Fan Kit (Note1) Beta Amplifier Kit Alpha Amplifier Model Alpha Amplifier Part Number Alpha Amplifier Kit ZA06B-0239-B200 ZA06B-0239-B500 βSVM1-40HVi ZA06B-6131-H003 ZA06B-6134-K002 IC800BIHV040 αSVM1-40HVi ZA06B-6127-H104 IC800AIHV040 ZA06B-0249-B200 ZA06B-0249-B500 βSVM1-40HVi ZA06B-6131-H003 ZA06B-6134-K002 IC800BIHV040 αSVM1-40HVi ZA06B-6127-H104 IC800AIHV040 ZA06B-0266-B200 ZA06B-0266-B500 n/a n/a n/a n/a αSVM1-80HVi ZA06B-6127-H105 IC800AIHV080 Cables α12/4000HVis α22/3000HVi α22/4000HVis CP3I-0WPB-0070-AZ CP3I-0WPB-0140-AZ CP3I-0WEB-0070-AZ CP3I-0WEB-0140-AZ CFDA-3WPB-0070-AZ CFDA-3WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CB4N-0WPM-0070-AZ CB4N-0WPM-0140-AZ Z44C746453-001 Z44C746453-002 CP4I-0WPB-0070-AZ CP4I-0WPB-0140-AZ CP4I-0WEB-0070-AZ CP4I-0WEB-0140-AZ CFDA-3WPB-0070-AZ CFDA-3WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CB4N-0WPM-0070-AZ CB4N-0WPM-0140-AZ Z44C746453-001 Z44C746453-002 ZA66L-6001-0023#L150R0 ZA66L-6001-0023#L300R0 ZA66L-6001-0023#L1R003 ZA66L-6001-0023#L2R003 ZA66L-6001-0023#L3R003 ZA66L-6001-0026#L1R003 ZA66L-6001-0026#L3R003 ZA66L-6001-0026#L5R003 ZA66L-6001-0026#L10R03 ZA66L-6001-0026#L20R03 ZA66L-6001-0026#L30R03 ZA66L-6001-0026#L50R03 ZA66L-6001-0026#L100R3 CP4I-0WPB-0070-AZ CP4I-0WPB-0140-AZ CP4I-0WEB-0070-AZ CP4I-0WEB-0140-AZ CFDA-3WPB-0070-AZ CFDA-3WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CB4N-0WPM-0070-AZ CB4N-0WPM-0140-AZ Z44C746453-001 Z44C746453-002 Power Cable Power Cable (Shielded) Feedback Cable (Right Angle) Feedback Cable (Straight) Brake Power Cable PSM Interface Cable (External Battery) PSM Interface Cable (Built-in or No Battery) Fiber Optic Command Cable Fiber Optic Cable (Sheathed) 7 M 14 M 7 M 14 M 7 M 14 M 7 M 14 M 7 M 14 M 200 mm 200 mm 15 CM 30 CM 1 M 2 M 3 M 1 M 3 M 5 M 10 M 20 M 30 M 50 M 100 M Connector Kits Encoder Feedback Connector (JF1) CXA2A/B Jumper Connector (2 Req) CZ2 Motor Power Output Connector Motor Half Keys Motor Feedback Connector Kit Motor Power Connector Kit Motor Brake Connector Kit 90 Deg Straight 90 Deg Straight 90 Deg Straight Accessories DC Link Bus Bars Spare Amplifier Control Power Fuse Encoder Battery Back-up (Multi-Axis Panel Mounted Kit) (Note 2) Encoder Battery Back-up (Single-Axis Built-in) (Note 2) α12/4000HVis α22/3000HVi α22/4000HVis ZA06B-6073-K214 ZA06B-6110-K210 ZA06B-6110-K203#ZZM Z44A730465-015 ZA06B-6114-K204#E ZA06B-6114-K204#S Z44A730464-G18 Z44A730464-G17 ZA06B-6114-K213#E ZA06B-6114-K213#S ZA06B-6073-K214 ZA06B-6110-K210 ZA06B-6110-K203#ZZM Z44A730465-003 ZA06B-6114-K204#E ZA06B-6114-K204#S Z44A730464-G20 Z44A730464-G19 ZA06B-6114-K213#E ZA06B-6114-K213#S ZA06B-6073-K214 ZA06B-6110-K210 ZA06B-6110-K203#ZZM Z44A730465-003 ZA06B-6114-K204#E ZA06B-6114-K204#S Z44A730464-G20 Z44A730464-G19 ZA06B-6114-K213#E ZA06B-6114-K213#S α12/4000HVis α22/3000HVi α22/4000HVis Z44A718031-G05 ZA06B-6073-K250 IC800ABK001 IC800ABK002 Z44A718031-G05 ZA06B-6073-K250 IC800ABK001 IC800ABK002 Z44A718031-G05 ZA06B-6073-K250 IC800ABK001 IC800ABK002 1) Separate user installed cooling fan is only required for the βSVM1-40HVi amplifier. This fan kit is included in the IC800BIHV040 amplifier kit but must be separately ordered when the ZA06B-6131-H003 amplifier is ordered. 2) Contents of encoder battery kits is shown on page 78 www.ge-ip.com GE Intelligent Platforms 71 Motion Solutions Servo Amplifiers αHVi Series Amplifier and Motor Ordering Information (continued) Motor Model α30/4000HVis α40/4000HVis α50/3000HVis w/ Fan Motor Part Number Motor/Brake Part Number Alpha Amplifier Model Alpha Amplifier Part Number Alpha Amplifier Kit Dynamic Braking Module ZA06B-0269-B200 ZA06B-0269-B500 αSVM1-80HVi ZA06B-6127-H105 IC800AIHV080 n/a ZA06B-0273-B200 ZA06B-0273-B500 αSVM1-80HVi ZA06B-6127-H105 IC800AIHV080 n/a ZA06B-0276-B210 ZA06B-0276-B510 αSVM1-180HVi ZA06B-6127-H106 IC800AIHV180 ZA06B-6079-H401 Cables α30/4000HVis α40/4000HVis α50/3000HVis w/ Fan CP4I-0WPB-0070-AZ CP4I-0WPB-0140-AZ CP4I-0WEB-0070-AZ CP4I-0WEB-0140-AZ CFDA-3WPB-0070-AZ CFDA-3WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CB4N-0WPM-0070-AZ CB4N-0WPM-0140-AZ n/a n/a Z44C746453-001 Z44C746453-002 CP4I-0WPB-0070-AZ CP4I-0WPB-0140-AZ CP4I-0WEB-0070-AZ CP4I-0WEB-0140-AZ CFDA-3WPB-0070-AZ CFDA-3WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CB4N-0WPM-0070-AZ CB4N-0WPM-0140-AZ n/a n/a Z44C746453-001 Z44C746453-002 ZA66L-6001-0023#L150R0 ZA66L-6001-0023#L300R0 ZA66L-6001-0023#L1R003 ZA66L-6001-0023#L2R003 ZA66L-6001-0023#L3R003 ZA66L-6001-0026#L1R003 ZA66L-6001-0026#L3R003 ZA66L-6001-0026#L5R003 ZA66L-6001-0026#L10R03 ZA66L-6001-0026#L20R03 ZA66L-6001-0026#L30R03 ZA66L-6001-0026#L50R03 ZA66L-6001-0026#L100R3 CP9I-0MPB-0070-AZ CP9I-0MPB-0140-AZ CP9I-0MEB-0070-AZ CP9I-0MEB-0140-AZ CFDA-3WPB-0070-AZ CFDA-3WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CB4N-0WPM-0070-AZ CB4N-0WPM-0140-AZ CB5N-0WPM-0070-AZ CB5N-0WPM-0140-AZ Z44C746453-001 Z44C746453-002 α30/4000HVis α40/4000HVis α50/3000HVis w/ Fan ZA06B-6073-K214 ZA06B-6110-K210 ZA06B-6110-K203#ZZM n/a n/a Z44A730465-003 ZA06B-6114-K204#E ZA06B-6114-K204#S Z44A730464-G20 Z44A730464-G19 ZA06B-6114-K213#E ZA06B-6114-K213#S n/a n/a ZA06B-6073-K214 ZA06B-6110-K210 ZA06B-6110-K203#ZZM n/a n/a Z44A730465-003 ZA06B-6114-K204#E ZA06B-6114-K204#S Z44A730464-G20 Z44A730464-G19 ZA06B-6114-K213#E ZA06B-6114-K213#S n/a n/a ZA06B-6073-K214 ZA06B-6110-K210 ZA06B-6110-K203#ZZM ZA06B-6073-K216 ZA02B-0120-K321 n/a ZA06B-6114-K204#E ZA06B-6114-K204#S Z44A730464-G20 Z44A730464-G19 ZA06B-6114-K213#E ZA06B-6114-K213#S ZA06B-6114-K214#E ZA06B-6114-K214#S α30/4000HVis α40/4000HVis α50/3000HVis w/ Fan Z44A718031-G05 ZA06B-6073-K250 IC800ABK001 IC800ABK002 Z44A718031-G05 ZA06B-6073-K250 IC800ABK001 IC800ABK002 Z44A718031-G12 ZA06B-6073-K250 IC800ABK001 IC800ABK003 Power Cable Power Cable (Shielded) Feedback Cable (Right Angle) Feedback Cable (Straight) Brake Power Cable Fan Cable PSM Interface Cable (External Battery) PSM Interface Cable (Built-in or No Battery) Fiber Optic Command Cable Fiber Optic Cable (Sheathed) 7 M 14 M 7 M 14 M 7 M 14 M 7 M 14 M 7 M 14 M 7 M 14 M 200 mm 200 mm 15 CM 30 CM 1 M 2 M 3 M 1 M 3 M 5 M 10 M 20 M 30 M 50 M 100 M Connector Kits Encoder Feedback Connector (JF1) CXA2A/B Jumper Connector (2 Req) CZ2 Motor Power Output Connector CX8/CX9 DB Module Interface Connector Kit CX1A/B 180HVi Amplifier Control Power Motor Half Keys Motor Feedback Connector Kit Motor Power Connector Kit Motor Brake Connector Kit Motor Fan Connector Kit 90 Deg Straight 90 Deg Straight 90 Deg Straight 90 Deg Straight Accessories DC Link Bus Bars Spare Amplifier Control Power Fuse Encoder Battery Back-up (Panel Mounted Kit) (Note 1) Encoder Battery Back-up (Built-in) (Note 1) 1) Contents of encoder battery kits is shown on page 78 72 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers PSM-HVi Power Supply Ordering Information The αHVi series amplifiers use a separately mounted shared power supply. A power supply module (PSM) can service multiple amplifiers in a multi-axis system. A maximum of six amplifiers Model Number Power Supply Kit Power Supply Only Continuous Output Rating Peak Output Rating* DC Link Bus Bars may be connected to one power supply module; however, the number of amplifier may be limited by the power supply ratings. PSM-11HVi PSM-18HVi PSM-30HVi PSM-45HVi IC800PSHV011 ZA06B-6150-H011 11 34 Z44A718031-G03 IC800PSHV018 ZA06B-6150-H018 18 58 Z44A718031-G03 IC800PSHV030 ZA06B-6150-H030 30 87 Z44A718031-G12 IC800PSHV045 ZA06B-6150-H045 45 124 Z44A718031-G12 ZA06B-6071-K203 ZA06B-6071-K203 ZA06B-6071-K203 ZA06B-6071-K203 25 Ft Z44C742171-001 Z44C742171-001 Z44C742171-001 Z44C742171-001 25 Ft Z44C742172-001 Z44C742172-001 Z44C742172-001 Z44C742172-001 10 Ft Z44C742176-001 Z44C742176-001 Z44C742176-001 Z44C742176-001 ZA06B-6077-K250 ZA81L-0001-0163 ZA06B-6077-K155 ZA06B-6077-K250 ZA81L-0001-0163 ZA06B-6077-K156 ZA06B-6077-K250 ZA81L-0001-0164 ZA06B-6077-K156 ZA06B-6077-K250 ZA81L-0001-0164 ZA06B-6077-K157 Connectors and Cables Connector Kit (Includes CX4 Estop, CX3 MCC and CX1A Control Power Connectors) MCC Coil Control Output Flying Lead Cable 200V Control Power Input Flying Lead Cable Estop Input Flying Lead Cable Accessories Spare Control Power Fuse AC Line Filter Noise Filter for PSM (required for CE) *Peak rating is for 0.3 seconds Selecting a Power Supply Step 1 - Determine the total number and type of αHVi or αHVis series motors that will be required from the list below. If more than six axes are required divide them into groups of no more than six motors. Motor Model α22/3000HVi α22/4000HVis α30/4000HVis α40/4000HVis α50/3000HVis with fan Continuous Output 4.0 kW 4.5 kW 5.5 kW 5.5 kW 14 kW Acceleration Output 9.6 kW 20 kW 22 kW 24 kW 39 kW Step 2 - Total the continuous output for all motors in a group and multiply by 0.6. Step 3 - Total the acceleration output for all motors in each group. Step 4 - Compare the continuous and acceleration output totals for each group to the continuous rating and peak rating for the power supply modules and select a PSM module to meet the following conditions: a) Motor Continuous Output Total * 0.6 must be less than the PSM Continuous Output Rating b) Motor Acceleration Output Total must be less than the PSM Peak Output Rating Example: An application requires the following motors: Qty 2 α22/4000HVis Qty 2 α30/4000HVis Qty 1 α50/3000HVis with fan Since the total number of motors is less than six, assume that one PSM will be used. Therefore, the total ratings for the system are: Total the continuous output for all motors multiplied by 0.6 = 28 kW * 0.6 = 16.8 kW Total the acceleration output for all motors = 123 kW Select the PSM-45HVi module with a continuous output rating of 45 kW and peak output rating of 124 kW. www.ge-ip.com GE Intelligent Platforms 73 Motion Solutions Servo Amplifiers βi Series Servo Amplifiers Dimensions The βi Series amplifiers are panel mounted devices with dimensions as shown. The βi Series amplifiers must be paired with the βis Series motors. When installing the amplifiers make sure to maintain the specified clearances above, below and between adjacent amplifiers to allow for proper convection cooling. βi Series Servo Amplifier Unit βSVM1-20i 68.5 (2.70) 45 (1.77) optional fan † 17.5 (0.69) > DISCHARGE TIME 2 min CAUTION HIGH VOLTAGE FANUC CXA19B CXA19A /L3 DCC/DCP V/U /W LED COP10A POWER LINK ALM 130 (5.12) 140 (5.51) 150 (5.91) COP10B L2/L1 JX5 CZ7 CX29 MCC CX30 ESP JF1/ENC CX5X CXA20 DCOH optional encoder battery case optional encoder battery case 56 (2.20) 62 (2.44) 172 (6.77) 75 (2.95) 185 (7.31) Dimensions shown in mm (in). βi Series Servo Amplifiers Electrical Specifications Model βSVM1-20i Rated output current (rms amps) 5.9 Current limit (Peak amps) 20 AC Power 200-240 VAC (3-phase), 220-240 VAC (1-phase) 50/60 Hz ± 2 Hz DC Control Power 24 VDC ± 10% @ 0.9 Amp per amplifier Max. Heat loss (watts) 66 Regenerative discharge 16J Maintenance Clearances: Above and below amplifier Beside and between amplifiers 40 (1.57) 10 (0.39) * These values are standard values at 20°C with a tolerance of ±10%. The speed-torque characteristics vary depending on the parameter setting and input voltage of the digital servo amplifiers. (The above figures show average values.) These values may be changed without prior notice. † Separately installed cooling fan required for β4is motor when a single phase AC power source is used and always with the β8is motor. 74 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers βi Series Servo Amplifiers Dimensions The βi Series amplifiers are panel mounted devices with dimensions as shown. The βi Series amplifiers must be paired with the βis Series motors. When installing the amplifiers make sure to maintain the specified clearances above, below and between adjacent amplifiers to allow for proper convection cooling. βi Series Servo Amplifier Unit βSVM1-40i βSVM1-10HVi βSVM1-20HVi mounting flange FANUC FANUC LTD Yamenashi 401-0597 JAPAN CAUTION CXA19B CXA19A COP10B COP10A LED 360 (14.17) 380 (14.96) POWER LINK ALM JX5 JF1/ENC CX29 MCC CX30 ESP CXA20 DCOH CAUTION CX5 X HIGHVOLTAGE DISCHARGE TIME 2 min > SW OPTIONAL ENCODER BATTERY CASE 10 (0.39) BATTERY C24 (FRONT) C25 (CENTER) C26 (REAR) C24 A L2 B L3 L1 C25 V W U C26 RI RC RE RC PULL HERE 30 (1.18) 60 (2.36) 172 (6.77) 100 (3.94) max. Dimensions shown in mm (in). βi Series Servo Amplifiers Electrical Specifications Model βSVM1-40i βSVM1-10HVi βSVM1-20HVi Rated output current (rms amps) 12 3.1 5.6 Current limit (Peak amps) 40 10 20 AC Power 1-phase 3-phase 220-240 VAC, 50/60 Hz ± 2 Hz 200-240 VAC, 50/60 Hz ± 2 Hz n/a 400-480 VAC n/a 400-480 VAC DC Control Power (per amplifier) 24 VDC ± 10% @ 0.9 Amp 24 VDC ± 10% @ 0.9 Amp 24 VDC ± 10% @ 0.9 Amp Max. Heat loss (watts) 100 54 82 Regenerative discharge 50W 50W 50W Maintenance Clearances: 50 (1.97) n/a 50 (1.97) n/a 50 (1.97) n/a Above and below amplifier Beside and between amplifiers *These values are standard values at 20°C with a tolerance of ±10%. The speed-torque characteristics vary depending on the parameter setting and input voltage of the digital servo amplifiers. (The above figures show average values.) These values may be changed without prior notice. www.ge-ip.com GE Intelligent Platforms 75 Motion Solutions Servo Amplifiers βi Series Servo Amplifiers βSVM1-20i Connection Diagram > DISCHARGE TIME 2 min CAUTION 1 HIGH VOLTAGE No. Name 1 2 CZ7-1 3 CZ7-2 4 CZ7-3 5 CX29 6 CX30 7 CXA20 8 CXA19B 9 CXA19A 10 COP10B 11 COP10A 12 ALM 13 JX5 14 LINK 15 JF1 16 POWER 17 CX5X 18 8 FANUC regulated power supply 24 VDC (See Note 2) Connector Location CXA19B Remarks DC link charge LED Main power input connector Discharge resistor connector Motor power connector Connector for main power MCC control signal E-Stop signal connector Regenerative resistor overtemperature switch connector 24 VDC power input 24 VDC power input Fiber optic servo command input Fiber optic servo command output Servo alarm status LED Reserved Fiberoptic link status LED Serial Encoder Feedback Control power status display LED Absolute encoder battery Tapped hole for grounding the amplifier 9 E-Stop and 24 VDC to next amplifier CXA19A optical fiber cable panel mounted battery case (See Note 3) 10 DSM324i motion controller COP10B IC800ABK001 L2/L1 /L3 11 16 DCC/DCP V/U circuit breaker magnetic contactor AC line filter POWER 14 LINK ALM 12 /W CZ7 discharge resistor with built-in thermostat 2 3 fiber optic command to next amplifier COP10A LED 13 optical cable JX5 4 CX29 MCC 5 ZA06B-6130-H401 ZA06B-6130-H402 CX30 6 ESP JF1/ENC machine emergency stop switch CXA20 DCOH 17 CX5X amplifier mounted battery case IC800BBK021 (See Note 3) 15 7 18 power βi Series motor encoder file name: DIM_aSeriesBatteryPk.eps current page in catalog: 45 source: GFH-001 pg 13 optional 24 V power supply for motor brake (See Note 2) Ø4.3 (0.169) Mounting hole (x4) IC800ABK001 Encoder Battery Kit Dimensions βSVM1_20i Key: + A 3-M3 negative terminals B Negative terminal indication C Positive terminal indication D 3-M3 positive terminals E 4-Ø4.3 (0.169) mounting holes 78 (3.07) D A B C – 93 (3.66) 103 (4.06) + 40 (1.57) 78 (3.07) 92.2 (3.630) 106.3 (4.185) 103 (4.06) IC800ABK001 Absolute encoder battery pack Notes: 1. Always install the circuit breakers, magnetic contactor, and AC line filter. 2. Use a regulated 24 VDC power supply for the amplifier. 24 VDC power supply for the amplifier and power supply for the motor brake cannot be shared. 3. The IC800ABK001 encoder battery pack mounts separately on the panel and can power up to 4 axes. Alternatively, the IC800BBK021 1-axis lithium battery can be snapped onto each amplifier. 76 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers βi Series Servo Amplifiers FANUC βSVM1-40i Connection Diagram βSVM1-10HVi βSVM1-20HVi FANUC LTD Yamenashi 401-0597 JAPAN 1 regulated power supply 24 VDC (See Note 2) CAUTION CXA19B DSM324i motion controller CXA19A 10 COP10B 11 COP10A 12 17 LED optical fiber cable 15 13 9 POWER LINK ALM JX5 14 E-Stop and 24 VDC to next amplifier panel mounted battery case (See Note 3) IC800ABK001 16 2 machine emergency stop switch discharge resistor with built-in thermostat 3 4 5 18 JF1/ENC CX29 CX5X MCC CX30 CAUTION HIGHVOLTAGE ESP DISCHARGE 2 min CXA20 TIME DCOH SW fiber optic command to next amplifier > optical cable amplifier mounted battery case IC800BBK021 (See Note 3) ZA06B-6089-H500 ENCODER BATTERY ZA06B-6089-H713 BATTERY circuit breaker magnetic contactor AC line filter Connector Location 6 CZ4 (FRONT) CZ5 (CENTER) CZ6 (REAR) C24 A L2 B L3 L1 C25 V W U 8 C26 RI RC RE RC 7 PULL HERE 19 power optional 24 V power supply for motor brake (See Note 2) encoder βi Series motor Notes: 1. Always install the circuit breakers, magnetic contactor, and AC line filter. 2. Use a regulated 24 VDC power supply for the amplifier. 24 VDC power supply for the amplifier and power supply for the motor brake cannot be shared. 3. The IC800ABK001 encoder battery pack mounts separately on the panel and can power up to 4 axes. Alternatively, the IC800BBK021 1-axis lithium battery can be snapped onto each amplifier. www.ge-ip.com No. Name 1 2 CX29 3 CX30 4 CXA20 5 SW 6 CZ4 7 CZ5 8 CZ6 9 CXA19B 10 CXA19A 11 COP10B 12 COP10A 13 ALM 14 JX5 15 LINK 16 JF1 17 POWER 18 CX5X 19 Remarks DC link charge LED Connector for main power MCC control signal E-Stop signal connector Regenerative resistor overtemperature switch connector Setting switch (DC alarm level) Main power input connector Motor power connector Discharge resistor connector 24 VDC power input 24 VDC power input Fiber optic servo command input Fiber optic servo command output Servo alarm status LED Reserved Fiberoptic link status LED Serial Encoder Feedback Control power status display LED Absolute encoder battery Tapped hole for grounding the amplifier GE Intelligent Platforms 77 Motion Solutions Servo Amplifiers βi Series Servo Amplifiers Ordering Information The βi series amplifiers can be ordered as individual components or as kits that include connectors, regenerative discharge resistor and spare fuses. The kit is recommended for new installation while spare parts, or replacement units, should use the amplifier only model number. To place an order for a complete servo system, select the Servo Motor that meets your application requirements, then select the amplifier kit, cables or connectors (customer built cables) and accessories. βi and βHVi Series Servo Amplifier Kits* Part Number IC800BIK020 20 Amp βi Series Amplifier Package IC800BIK040 40 Amp βi Series Amplifier Package IC800BIHV010 10 Amp βHVi Series Amplifier Package IC800BIHV020 20 Amp βHVi Series Amplifier Package IC800BIHV040 40 Amp βHVi Series Amplifier Package Qty. 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 Kit Contents βSVM1-20i Amplifier (ZA06B-6130-H002) 20 W Regenerative Discharge Resistor (ZA06B-6130-H401) Spare 24 VDC Fuse (ZA06B-6073-K250) CZ7 Power Connector Kit (ZA06B-6130-K200) CXA19 24 VDC Connector Kit (ZA06B-6130-K201) CXA20 Regenerative Discharge Thermostat Connector Kit (ZA06B-6130-K202) CX29 MCC Connector Kit (ZA06B-6130-K203) CX30 E-Stop Connector Kit (ZA06B-6130-K204) βSVM1-40i Amplifier (ZA06B-6130-H003) Spare 24 VDC Fuse (ZA06B-6073-K250) CZ4 Power Connector Kit (ZA06B-6110-K200#XXS) CZ5 Motor Power Connector Kit (ZA06B-6110-K202#YYS) CZ6 Regenerative Discharge Resistor Connector Kit (ZA06B-6110-K201#XYM) CXA19 24 VDC Connector Kit (ZA06B-6130-K201) CXA20 Regenerative Resistor Thermostat Connector Kit (ZA06B-6130-K202) CX29 MCC Connector Kit (ZA06B-6130-K203) CX30 E-Stop Connector Kit (ZA06B-6130-K204) βSVM1-10HVi Amplifier (ZA06B-6131-H001) Spare 24 VDC Fuse (ZA06B-6073-K250) CZ4 Power Connector Kit (ZA06B-6110-K200#XXS) CZ5 Motor Power Connector Kit (ZA06B-6110-K202#YYS) CZ6 Regenerative Discharge Resistor Connector Kit (ZA06B-6110-K201#XYM) CXA19 24 VDC Connector Kit (ZA06B-6130-K201) CXA20 Regenerative Resistor Thermostat Connector Kit (ZA06B-6130-K202) CX29 MCC Connector Kit (ZA06B-6130-K203) CX30 E-Stop Connector Kit (ZA06B-6130-K204) βSVM1-20HVi Amplifier (ZA06B-6131-H002) Spare 24 VDC Fuse (ZA06B-6073-K250) CZ4 Power Connector Kit (ZA06B-6110-K200#XXS) CZ5 Motor Power Connector Kit (ZA06B-6110-K202#YYS) CZ6 Regenerative Discharge Resistor Connector Kit (ZA06B-6110-K201#XYM) CXA19 24 VDC Connector Kit (ZA06B-6130-K201) CXA20 Regenerative Resistor Thermostat Connector Kit (ZA06B-6130-K202) CX29 MCC Connector Kit (ZA06B-6130-K203) CX30 E-Stop Connector Kit (ZA06B-6130-K204) βSVM1-40HVi Amplifier (ZA06B-6131-H003) Spare 24 VDC Fuse (ZA06B-6073-K250) CZ4 Power Connector Kit (ZA06B-6110-K200#XXS) CZ5 Motor Power Connector Kit (ZA06B-6110-K202#YYS) CZ6 Regenerative Discharge Resistor Connector Kit (ZA06B-6110-K201#XYM) 24 VDC Connector Kit (ZA06B-6130-K201 CXA19) CXA20 Regenerative Resistor Thermostat Connector Kit (ZA06B-6130-K202) CX29 MCC Connector Kit (ZA06B-6130-K203) CX30 Estop Connector Kit (ZA06B-6130-K204) Amplifier cooling fan kit (ZA06B-6134-K002) Holding Brake: For system designs which include a vertical axis that must hold its position when power is removed, a motor holding brake option is available. User supplied 24VDC power is required. To connect to the power, a separate brake cable is required on all motors except β2is, β4is, β2HVis and β4HVis models. Encoder Battery Kit: All βis Series Servo motors feature a built-in serial encoder that can be used in either incremental or absolute mode. In order to utilize the absolute capability, an optional encoder battery pack must be installed. This pack allows the encoder’s position information to be retained so that the machine does not need to be referenced to a home position every time power is restored to the system. The 1-axis battery pack includes a small lithium battery and case which snaps on the amplifier unit. The 4-axis battery pack is panel mounted and uses standard D-cell batteries. Battery Kits Part Number Qty. IC800BBK021 1 1-Axis βi 1 Battery Kit IC800ABK001 4 4-Axis D-Cell Panel Mounted 1 Battery Pack IC800ABK002 1 1-Axis αHVi 1 Battery Kit IC800ABK003 1 1-Axis αHVi 1 Battery Kit for αSVM-180HVi Amplifier Kit Contents Lithium Battery (ZA06B-6093-K001) Battery Holder (ZA06B-6093-K002) D-Cell Alkaline Battery (ZA98L-0031-0005) Panel Mounted Battery Pack (ZA06B-6050-K060)** Lithium Battery (ZA06B-6114-K504) Battery Holder (ZA06B-6114-K505) Lithium Battery (ZA06B-6114-K504) Battery Holder (ZA06B-6114-K506) *Amplifier kits provide all of the required amplifier components for complete installation; we strongly encourage kits be ordered for new systems. Separate amplifiers are available for spare or replacement units. **See dimensions of battery pack on page 76 78 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers βHVi Series Servo Amplifier and βHVis Series Servo Motor Ordering Information Model Number Servo Motor Servo Motor w/ Holding Brake Amplifier Kit Amplifier Only β2/4000HVis β4/4000HVis β8/3000HVis β12/3000HVis β22/2000HVis ZA06B-0062-B203 ZA06B-0062-B503 IC800BIHV010 ZA06B-6131-H001 ZA06B-0064-B203 ZA06B-0064-B503 IC800BIHV010 ZA06B-6131-H001 ZA06B-0076-B203 ZA06B-0076-B503 IC800BIHV010 ZA06B-6131-H001 ZA06B-0079-B203 ZA06B-0079-B503 IC800BIHV020 ZA06B-6131-H002 ZA06B-0086-B203 ZA06B-0086-B503 IC800BIHV020 ZA06B-6131-H002 Cables and Accessories Ordering Information Model Number β2/4000HVis β4/4000HVis β8/3000HVis β12/3000HVis β22/2000HVis Power Cable 7 M CP2I-0WPB-0070-AZ CP2I-0WPB-0070-AZ CP3I-0WPB-0070-AZ CP3I-0WPB-0070-AZ CP4I-0WPB-0070-AZ 14 M CP2I-0WPB-0140-AZ CP2I-0WPB-0140-AZ CP3I-0WPB-0140-AZ CP3I-0WPB-0140-AZ CP4I-0WPB-0140-AZ Power Cable (Shielded) 7 M CP2I-0WEB-0070-AZ CP2I-0WEB-0070-AZ CP3I-0WEB-0070-AZ CP3I-0WEB-0070-AZ CP4I-0WEB-0070-AZ 14 M CP2I-0WEB-0140-AZ CP2I-0WEB-0140-AZ CP3I-0WEB-0140-AZ CP3I-0WEB-0140-AZ CP4I-0WEB-0140-AZ Feedback Cable 7 M CFDA-7WPB-0070-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0070-AZ (Right Angle Motor Connector) 14 M CFDA-7WPB-0140-AZ CFDA-7WPB-0140-AZ CFDA-7WPB-0140-AZ CFDA-7WPB-0140-AZ CFDA-7WPB-0140-AZ Feedback Cable 7 M CFDA-0WPB-0070-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0070-AZ (Straight Motor Connector) 14 M CFDA-0WPB-0140-AZ CFDA-0WPB-0140-AZ CFDA-0WPB-0140-AZ CFDA-0WPB-0140-AZ CFDA-0WPB-0140-AZ Holding Brake Power Cable 7 M CB4N-0WPM-0070-AZ CB4N-0WPM-0070-AZ CB4N-0WPM-0070-AZ Integrated with Integrated with Power Cable Power Cable 14 M CB4N-0WPM-0140-AZ CB4N-0WPM-0140-AZ CB4N-0WPM-0140-AZ External Regen Resistors ZA06B-6130-H403 ZA06B-6130-H403 ZA06B-6130-H403 ZA06B-6130-H403 ZA06B-6130-H403 CZ4 Power Connector Kit ZA06B-6110-K200#XXS ZA06B-6110-K200#XXS ZA06B-6110-K200#XXS ZA06B-6110-K200#XXS ZA06B-6110-K200#XXS CZ5 Motor Power Connector Kit ZA06B-6110-K202#YYS ZA06B-6110-K202#YYS ZA06B-6110-K202#YYS ZA06B-6110-K202#YYS ZA06B-6110-K202#YYS CZ6 Regen Resistor Thermostat ZA06B-6110-K201#XYM ZA06B-6110-K201#XYM ZA06B-6110-K201#XYM ZA06B-6110-K201#XYM ZA06B-6110-K201#XYM Connector Kit CXA19 Connector Kit ZA06B-6130-K201 ZA06B-6130-K201 ZA06B-6130-K201 ZA06B-6130-K201 ZA06B-6130-K201 CXA20 Regen Thermostat ZA06B-6130-K202 ZA06B-6130-K202 ZA06B-6130-K202 ZA06B-6130-K202 ZA06B-6130-K202 Connector Kit CX29 MCC Connector Kit ZA06B-6130-K203 ZA06B-6130-K203 ZA06B-6130-K203 ZA06B-6130-K203 ZA06B-6130-K203 CX30 Estop Input Connector Kit ZA06B-6130-K204 ZA06B-6130-K204 ZA06B-6130-K204 ZA06B-6130-K204 ZA06B-6130-K204 Motor Feedback Connector Kit 90 Deg ZA06B-6114-K204#E ZA06B-6114-K204#E ZA06B-6114-K204#E ZA06B-6114-K204#E ZA06B-6114-K204#E Straight ZA06B-6114-K204#S ZA06B-6114-K204#S ZA06B-6114-K204#S ZA06B-6114-K204#S ZA06B-6114-K204#S Motor Half Key (Note 2) Z44A730465-001 Z44A730465-016 Z44A730465-002 Z44A730465-015 Z44A730465-003 Motor Power/Brake 90 Deg ZA06B-6114-K220#E ZA06B-6114-K220#E N/A N/A N/A Connector Kit Straight ZA06B-6114-K220#S ZA06B-6114-K220#S N/A N/A N/A Motor Power Connector Kit 90 Deg N/A N/A Z44A730464-G18 Z44A730464-G18 Z44A730464-G20 Straight N/A N/A Z44A730464-G17 Z44A730464-G17 Z44A730464-G19 Motor Brake Connector Kit 90 Deg N/A N/A ZA06B-6114-K213#E ZA06B-6114-K213#E ZA06B-6114-K213#E Straight N/A N/A ZA06B-6114-K213#S ZA06B-6114-K213#S ZA06B-6114-K213#S Spare Control Power Fuse ZA06B-6073-K250 Encoder Battery Kits 1 axis IC800BBK021 (Note 1) 4 axis IC800ABK001 (Note 1) Fiberoptic Command Cable 15 cm ZA66L-6001-0023#L150R0 1 M ZA66L-6001-0023#L1R003 2 M ZA66L-6001-0023#L2R003 3 M ZA66L-6001-0023#L3R003 Sheathed Fiberoptic Cable 1 M ZA66L-6001-0026#L1R003 5 M ZA66L-6001-0026#L5R003 10 M ZA66L-6001-0026#L10R03 20 M ZA66L-6001-0026#L20R03 100 M ZA66L-6001-0026#L100R3 Feedback Connector (JF1) ZA06B-6073-K214 AC Line Filter 5.4 kW ZA81L-0001-0168 10.5 kW ZA81L-0001-0169 Replacement Encoder Battery ZA06B-6093-K001 (IC800BBK021 kit); ZA98L-0031-0005 (IC800ABK001 kit) 1) The IC800ABPK001 panel mounted encoder battery pack requires CXA19 connector kit for user supplied cable. Uses 4 D-cell batteries. See breakdown of kit contents in the Ordering Information section. 2) Half Keys are used to fill the motor shaft Keyway when a compression type coupling is used in order to preserve the rotational balance of the motor. www.ge-ip.com GE Intelligent Platforms 79 Motion Solutions Servo Amplifiers βi Series Servo Amplifier and βi Series Servo Motor Ordering Information Model Number β0.4/5000is β0.5/6000is β1/6000is β2/4000is Servo Motor Servo Motor w/ Holding Brake Amplifier Kit Amplifier Only Amplifier Fan Kit (Note 1) ZA06B-0114-B203 ZA06B-0114-B503 IC800BIK020 ZA06B-6130-H002 N/A ZA06B-0115-B203 ZA06B-0115-B503 IC800BIK020 ZA06B-6130-H002 N/A ZA06B-0116-B203 ZA06B-0116-B503 IC800BIK020 ZA06B-6130-H002 N/A ZA06B-0061-B203 ZA06B-0061-B503 IC800BIK020 ZA06B-6130-H002 N/A Cables and Accessories Ordering Information Model Number Power Cable 7 M 14 M Power Cable (Shielded) 7 M 14 M Feedback Cable (Right Angle motor connector) 7 M 14 M Feedback Cable (Straight motor connector) 7 M 14 M Holding Brake Power Cable 7 M 14 M External Regen Resistors 20 W 100 W 200 W 800 W CZ7 Power Connector Kit CZ4 Power Connector Kit CZ5 Motor Power Connector Kit CZ6 Regen Resistor Thermostat Connector Kit CXA19 24 VDC Connector Kit CXA20 Regen Thermostat Connector Kit CX29 MCC Connector Kit CX30 E-Stop Input Connector Kit Motor Feedback Connector Kit 90 Deg Straight Motor Half Key (Note 3) Motor Power/Brake Connector Kit 90 Deg Straight Motor Power Connector Kit 90 Deg Straight Motor Brake Power Connector Kit 90 Deg Straight Spare Amplifier Control Power Fuse Encoder Battery Kits 1 axis 4 axis Fiberoptic Command Cable 15 cm 1 M 2 M 3 M Fiberoptic Command Cable (sheathed) 1 M 5 M 10 M 20 M 100 M Amplifier Feedback Connector (JF1) AC Line Filter 5.4 kW 10.5 kW Replacement Encoder Battery β0.4/5000is CP8B-1WPB-0070-AZ CP8B-1WPB-0140-AZ CP8B-1WEB-0070-AZ CP8B-1WEB-0140-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CB6N-5WPM-0070-AZ CB6N-5WPM-0140-AZ ZA06B-6130-H401 ZA06B-6130-H402 N/A N/A ZA06B-6130-K200 N/A N/A N/A ZA06B-6130-K201 ZA06B-6130-K202 ZA06B-6130-K203 ZA06B-6130-K204 ZA06B-6114-K204#E ZA06B-6114-K204#S Z44A730465-013 N/A N/A ZA06B-6114-K230#E ZA06B-6114-K230#S ZA06B-6114-K232#E ZA06B-6114-K232#S β0.5/6000is β1/6000is β2/4000is CP8B-1WPB-0070-AZ CP8B-1WPB-0070-AZ CP9B-0WPB-0070-AZ CP8B-1WPB-0140-AZ CP8B-1WPB-0140-AZ CP9B-0WPB-0140-AZ CP8B-1WEB-0070-AZ CP8B-1WEB-0070-AZ CP9B-0WEB-0070-AZ CP8B-1WEB-0140-AZ CP8B-1WEB-0140-AZ CP9B-0WEB-0140-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0140-AZ CFDA-7WPB-0140-AZ CFDA-7WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CFDA-0WPB-0140-AZ CFDA-0WPB-0140-AZ CB6N-5WPM-0070-AZ CB6N-5WPM-0070-AZ Integrated with Power Cable CB6N-5WPM-0140-AZ CB6N-5WPM-0140-AZ Integrated with Power Cable ZA06B-6130-H401 ZA06B-6130-H401 ZA06B-6130-H401 ZA06B-6130-H402 ZA06B-6130-H402 ZA06B-6130-H402 N/A N/A N/A N/A N/A N/A ZA06B-6130-K200 ZA06B-6130-K200 ZA06B-6130-K200 N/A N/A N/A N/A N/A N/A N/A N/A N/A ZA06B-6130-K201 ZA06B-6130-K201 ZA06B-6130-K201 ZA06B-6130-K202 ZA06B-6130-K202 ZA06B-6130-K202 ZA06B-6130-K203 ZA06B-6130-K203 ZA06B-6130-K203 ZA06B-6130-K204 ZA06B-6130-K204 ZA06B-6130-K204 ZA06B-6114-K204#E ZA06B-6114-K204#E ZA06B-6114-K204#E ZA06B-6114-K204#S ZA06B-6114-K204#S ZA06B-6114-K204#S Z44A730465-013 Z44A730465-011 Z44A730465-001 N/A N/A ZA06B-6114-K220#E N/A N/A ZA06B-6114-K220#S ZA06B-6114-K230#E ZA06B-6114-K230#E N/A ZA06B-6114-K230#S ZA06B-6114-K230#S N/A ZA06B-6114-K232#E ZA06B-6114-K232#E N/A ZA06B-6114-K232#S ZA06B-6114-K232#S N/A ZA06B-6073-K250 IC800BBK021 (Note 2) IC800ABK001 (Note 2) ZA66L-6001-0023#L150R0 ZA66L-6001-0023#L1R003 ZA66L-6001-0023#L2R003 ZA66L-6001-0023#L3R003 ZA66L-6001-0026#L1R003 ZA66L-6001-0026#L5R003 ZA66L-6001-0026#L10R03 ZA66L-6001-0026#L20R03 ZA66L-6001-0026#L100R3 ZA06B-6073-K214 ZA81L-0001-0083#3C ZA81L-0001-0101#C ZA06B-6093-K001 (IC800BBK021 kit); ZA98L-0031-0005 (IC800ABK001 kit) 1) Separate user installed cooling fan is only required for the βSVM1-20i amplifier and β8/3000is motor or when single phase supply is used with the β4/4000is motor 2) The IC800ABK001 panel mounted encoder battery pack requires CXA19 connector kit for user supplied cable. Uses 4 D-cell batteries. See breakdown of kit contents in the Ordering Information section. 3) Half Keys are used to fill the motor shaft Keyway when a compression type coupling is used in order to preserve the rotational balance of the motor. 80 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers βi Series Servo Amplifier and βi Series Servo Motor Ordering Information Model Number β4/4000is β8/3000is β12/3000is β22/2000is Servo Motor Servo Motor w/ Holding Brake Amplifier Kit Amplifier Only Amplifier Fan Kit (Note 1) ZA06B-0063-B203 ZA06B-0063-B503 IC800BIK020 ZA06B-6130-H002 ZA06B-6134-K003 ZA06B-0075-B203 ZA06B-0075-B503 IC800BIK020 ZA06B-6130-H002 ZA06B-6134-K003 ZA06B-0078-B203 ZA06B-0078-B503 IC800BIK040 ZA06B-6130-H003 N/A ZA06B-0085-B203 ZA06B-0085-B503 IC800BIK040 ZA06B-6130-H003 N/A Cables and Accessories Ordering Information Model Number Power Cable 7 M 14 M Power Cable (Shielded) 7 M 14 M Feedback Cable (Right Angle motor connector) 7 M 14 M Feedback Cable (Straight motor connector) 7 M 14 M Holding Brake Power Cable 7 M 14 M External Regen Resistors 20 W 100 W 200 W 800 W CZ7 Power Connector Kit CZ4 Power Connector Kit CZ5 Motor Power Connector Kit CZ6 Regen Resistor Thermostat Connector Kit CXA19 24 VDC Connector Kit CXA20 Regen Thermostat Connector Kit CX29 MCC Connector Kit CX30 E-Stop Input Connector Kit Motor Feedback Connector Kit 90 Deg Straight Motor Half Key (Note 3) Motor Power/Brake Connector Kit 90 Deg Straight Motor Power Connector Kit 90 Deg Straight Motor Brake Power Connector Kit 90 Deg Straight Spare Amplifier Control Power Fuse Encoder Battery Kits 1 axis 4 axis Fiberoptic Command Cable 15 cm 1 M 2 M 3 M Fiberoptic Command Cable (sheathed) 1 M 5 M 10 M 20 M 100 M Amplifier Feedback Connector (JF1) AC Line Filter 5.4 kW 10.5 kW Replacement Encoder Battery β4/4000is CP9B-0WPB-0070-AZ CP9B-0WPB-0140-AZ CP9B-0WEB-0070-AZ CP9B-0WEB-0140-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ β8/3000is β12/3000is β22/2000is CP3B-0WPB-0070-AZ CP5B-0WPB-0070-AZ CP6B-0WPB-0070-AZ CP3B-0WPB-0140-AZ CP5B-0WPB-0140-AZ CP6B-0WPB-0140-AZ CP3B-0WEB-0070-AZ CP5B-0WEB-0070-AZ CP6B-0WEB-0070-AZ CP3B-0WEB-0140-AZ CP5B-0WEB-0140-AZ CP6B-0WEB-0140-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0070-AZ CFDA-7WPB-0140-AZ CFDA-7WPB-0140-AZ CFDA-7WPB-0140-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0070-AZ CFDA-0WPB-0140-AZ CFDA-0WPB-0140-AZ CFDA-0WPB-0140-AZ Integrated with Power Cable CB4N-0WPM-0070-AZ CB4N-0WPM-0070-AZ CB4N-0WPM-0070-AZ Integrated with Power Cable CB4N-0WPM-0140-AZ CB4N-0WPM-0140-AZ CB4N-0WPM-0140-AZ ZA06B-6130-H401 ZA06B-6130-H401 N/A N/A ZA06B-6130-H402 ZA06B-6130-H402 N/A N/A N/A N/A ZA06B-6089-H500 ZA06B-6089-H500 N/A N/A ZA06B-6089-H713 ZA06B-6089-H713 ZA06B-6130-K200 ZA06B-6130-K200 N/A N/A N/A N/A ZA06B-6110-K200#XXS ZA06B-6110-K200#XXS N/A N/A ZA06B-6110-K202#YYS ZA06B-6110-K202#YYS N/A N/A ZA06B-6110-K201#XYM ZA06B-6110-K201#XYM ZA06B-6130-K201 ZA06B-6130-K201 ZA06B-6130-K201 ZA06B-6130-K201 ZA06B-6130-K202 ZA06B-6130-K202 ZA06B-6130-K202 ZA06B-6130-K202 ZA06B-6130-K203 ZA06B-6130-K203 ZA06B-6130-K203 ZA06B-6130-K203 ZA06B-6130-K204 ZA06B-6130-K204 ZA06B-6130-K204 ZA06B-6130-K204 ZA06B-6114-K204#E ZA06B-6114-K204#E ZA06B-6114-K204#E ZA06B-6114-K204#E ZA06B-6114-K204#S ZA06B-6114-K204#S ZA06B-6114-K204#S ZA06B-6114-K204#S Z44A730465-016 Z44A730465-002 Z44A730465-015 Z44A730465-003 ZA06B-6114-K220#E N/A N/A N/A ZA06B-6114-K220#S N/A N/A N/A N/A Z44A730464-G18 Z44A730464-G18 Z44A730464-G20 N/A Z44A730464-G17 Z44A730464-G17 Z44A730464-G19 N/A ZA06B-6114-K213#E ZA06B-6114-K213#E ZA06B-6114-K213#E N/A ZA06B-6114-K213#S ZA06B-6114-K213#S ZA06B-6114-K213#S ZA06B-6073-K250 IC800BBK021 (Note 2) IC800ABK001 (Note 2) ZA66L-6001-0023#L150R0 ZA66L-6001-0023#L1R003 ZA66L-6001-0023#L2R003 ZA66L-6001-0023#L3R003 ZA66L-6001-0026#L1R003 ZA66L-6001-0026#L5R003 ZA66L-6001-0026#L10R03 ZA66L-6001-0026#L20R03 ZA66L-6001-0026#L100R3 ZA06B-6073-K214 ZA81L-0001-0083#3C ZA81L-0001-0101#C ZA06B-6093-K001 (IC800BBK021 kit); ZA98L-0031-0005 (IC800ABK001 kit) 1) Separate user installed cooling fan is only required for the βSVM1-20i amplifier and β8/3000is motor or when single phase supply is used with the β4/4000is motor 2) The IC800ABK001 panel mounted encoder battery pack requires CXA19 connector kit for user supplied cable. Uses 4 D-cell batteries. See breakdown of kit contents in the Ordering Information section. 3) Half Keys are used to fill the motor shaft Keyway when a compression type coupling is used in order to preserve the rotational balance of the motor. www.ge-ip.com GE Intelligent Platforms 81 Motion Solutions Servo Amplifiers S2K Series Servos For systems using a DSM300 or third-party motion controller or where only speed or torque control are required, GE offers the S2K Servo Amplifiers. These brushless servos cover a wide torque range and offer high servo response to meet your most demanding application requirements. All S2K Series Amplifiers accept analog speed or torque commands in addition to pulse command input for stepper replacement systems. Key Features: • 2.7-477 in-lb (0.3-53.9 Nm) continuous stall torque range • Auto tuning • ±10 VDC analog torque/velocity command, pulse/direction or cw/ccw pulse command input • 122 µs servo loop update rate for fast servo response and improved accuracy • UL, cUL (except IC800SSx407 models) and CE registration • Resolver interface to MTR-Series motors • Models available for 115, 230 and 460 VAC supply • Electronic gearing mode with user defined ratio Applications • Packaging machines • Labeling machines • Bag making machines • Assembly • Pick and place • Flying cutoff • Rotary tables • Feed/cut to length • Electronic line shafting • Random infeed • and many more 82 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers S2K Series Servo Amplifiers The S2K amplifiers are designed with features to satisfy the most demanding industrial user. Robust power blocks for exceptional reliability Two-character diagnostic LED Sinusoidal commutation for smooth velocity and minimum torque ripple Command signal and torque limit analog inputs Pulse/direction, quadrature encoder or cw/ccw pulse input format for position control mode User configurable quadrature encoder output AC power input and motor connections on bottom of unit to isolate electrical noise Resolver feedback from MTR-Series servo motors Mechanical Dimensions Dimension Feature SSD104 SSD107 SSD216 SSD228 SSD407 SSD420 13 (5.9) 10.15 (258) 5.25 (133.4) 12.20 (309.9) 1.26 (32) 0.75 (19) 3.66 (92.96) 6.0 (2.7) 8.15 (207) 4.35 (110.5) 8.50 (215.9) 1.26 (32) n/a n/a 14 (6.4) 10.15 (258) 5.25 (133.4) 12.20 (309.9) 1.26 (32) 0.75 (19) 3.66 (92.96) n/a A B C D E F Weight lb (kg) Depth in (mm) Width in (mm) Height in (mm) Position Feedback Connector Depth in (mm) User I/O Connector Depth in (mm) Center to center spacing between adjacent mounting holes 3.6 (1.64) 6.05 (153.7) 3.20 (81.3) 8.50 (215.9) 1.26 (32) n/a n/a 6.5 (2.95) 8.15 (207) 3.45 (87.6) 8.50 (215.9) 1.26 (32) n/a n/a Mounting hole dimensions in (mm) F B B A A C Top hole (all models) Bottom hole (SSD216, SSD228, SSD420) C Bottom hole (SSD104, SSD107, SSD407) D SSD104, SSD107, SSD407 www.ge-ip.com E D SSD216, SSD228, SSD420 GE Intelligent Platforms 83 Motion Solutions Servo Amplifiers S2K Series Servo Amplifiers Electrical Specifications Power Specifications Specifications Units AC Input Voltage Range AC Input Frequency Range PWM Frequency to Motor Min. Motor Inductance Cont. Output Current Peak Output Current Max. Input Current 1-phase 3-phase Max. Input Power Logic Input Power DC Power Outputs VAC Hz kHz mH Arms Arms Arms Arms KVA @ Rated VAC VAC VDC SSD104 SSD107 SSD216 90-250, 1 or 3 phase SSD228 SSD407 180-250, 3 phase SSD420 324-528, 3 phase 50-440 16.4 4.3 8.6 7 4 1.6 n/a 7.2 14.4 15 8 3.8 n/a 16 32 n/a 18 8.5 8.2 1 (per phase) 28 56 n/a 30 14.3 90-250 @ 0.5 A +5 @ 0.25 A; +12 @ 0.5 A 7.2 10.8 n/a 8 6.4 20 20 n/a 22 18 +18-28.8 VDC @ 1.5 A Analog Command Inputs Operating Range Resolution Input Impedance Output Current ±10 VDC 12 Bits 50 kΩ 5 mA Pulse Command/Auxiliary Encoder Input Input Format Input Voltage Range Line Count Frequency Pulse Frequency single-ended or differential; quadrature, pulse/direction or cw/ccw; square or sine wave +5 to +15 VDC 3 MHz maximum 12 MHz maximum with 4X multiplier Differential Encoder Output* Output Format Output Voltage Line Count Frequency Pulse Frequency differential; squarewave; quadrature, pulse/direction, cw/ccw pulse +5 VDC 3 MHz maximum 12 MHz maximum with 4X multiplier Motor Resolver Feedback Input Number Available Resolution Maximum Speed Type Phase Shift Null Voltage Transformation Ratio 1 4096 pulses per revolution 15,000 RPM Control Transmitter ±5.0 degrees @ 5kHz < 20 mV @ 5kHz 0.5 Analog Output Operating Range Resolution Input Impedance Output Current ±10 VDC 8 Bits 50 kΩ 5 mA RS-232 Serial Communication Available Functions Supported Maximum Addressable Units Communication Rate Maximum Distance of RS-232 Flow Control 1 multipurpose programming port 1 9,600 baud 50 feet XON / XOFF Environmental Specifications Operating Temperature, Free Air Ambient** SSD104, SSD105, SSD107 32 to 122°F (0 to 50°C) SSD216, SSD228, SSD407, SSD420 32 to 104°F (0 to 40°C) Storage and Shipping Temperature -40 to 176°F (-40 to 80°C) Enclosure Type open *Encoder output provides a 1:1 buffer of the auxiliary encoder input. In servo systems, this output can be alternately configured as the motor position output with selectable resolution. **Assumes heatsink in vertical orientation. 84 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Amplifiers S2K Series Servo Amplifiers Connection Diagrams S2K Model: SSD104 Code *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. Serial Port* 5 9 COMPUTER GROUND TRANSMIT RECEIVE 5 9 Auxiliary I/O Serial Port 1 1 1 14 6 1 AI2+ AI2A0 Analog common 14 IN_A+ IN_AIN_B+ IN_BTie +5Vdc +12Vdc Common Out_A+ Out_AOut_B+ Out_BIndex+ Indexcommon 25 9 SW1 OK+ OK- 25 13 15 FRONT VIEW SW1 must be closed to run Position Feedback 1 DR 21 A+ AB+ BIndex+ Indexcommon Enable+ Enable- Position Feedback 8 +/-10V Command Command Com AI1+ AI1- Auxiliary I/O 13 1 6 RS-232 Fwd/Rev P2 Resolver 9 A B C 32 16 NA 8 (D-63) D E 4 2 1 F G H WARNING! HAZARDOUS VOLTAGES 8 S4 S3 S2 S1 R1 R2 Therm Therm 15 Brushless Servo Motor T S Motor D GND A T C S B R T S R R L3 Emergency Stop Circuit VAC Input (1) L2 Three Phase L1 L3 L2 L1 M L3 L2 L1 Main VAC Single Phase VAC L3 L2 L1 M Note: Do not connect L3 for single phase L2 L1 Power On Emergency Stop RCAS M VAC M(Aux) REMARKS: (1) Input power 90 to 250 VAC, 50-440 Hz 1 phase @ 10 Amps, 3 phase @6 Amps BOTTOM VIEW www.ge-ip.com wire_S2K_SAmp104.eps GE Intelligent Platforms 85 Motion Solutions Servo Amplifiers S2K Series Servo Amplifiers Connection Diagrams S2K Model: SSD107 Serial Port* 5 9 Code COMPUTER GROUND TRANSMIT RECEIVE 5 9 Auxiliary I/O 1 Serial Port 1 1 14 6 14 +/-10V Command Command Com IN_A+ IN_AIN_B+ IN_BTie +5Vdc +12Vdc Common Out_A+ Out_AOut_B+ Out_BIndex+ Indexcommon Enable+ EnableOK+ OK- 25 9 Position Feedback A+ AB+ BIndex+ Indexcommon SW1 25 13 8 AI1+ AI1AI2+ AI2A0 Analog common Auxiliary I/O 13 1 1 6 RS-232 Fwd/Rev SW1 must be closed to run 15 FRONT VIEW Position Feedback DR 2 1 32 16 NA 8 (D-63) 4 2 1 1 P2 Resolver 9 A B C D E F G H WARNING! H A Z A R D O U S V O L T A G E S T 8 S4 S3 S2 S1 R1 R2 Therm Therm 15 S R Clamp Connections Brushless Servo Motor 2L2 2L1 Motor D GND A T C S B R T S R 1L3 Internal External EXT INT DC+ EXT INT Clamp Resistor(*) DC+ 1L2 1L1 EXT INT DC+ *Clamp resistor only required for extreme duty cycle applications. Contact GE Fanuc for recommended clamp resistor value and procedure for connecting external clamp resistor. VAC Input (1) Three Phase 2L2 2L1 1L3 1L2 1L1 M L3 L2 L1 Single Phase VAC 2L2 2L1 1L3 1L2 1L1 Emergency Stop Circuit Main VAC M L2 L1 VAC Power On Emergency Stop Note: Do not connect L3 for single phase M(Aux) REMARKS: RCAS M (1) Input power 90 to 250 VAC, 50-440 Hz 1 phase @ 15 Amps, 3 phase @ 8 Amps BOTTOM VIEW 86 *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. www.ge-ip.com GE Intelligent Platforms wire_S2K_SAmp107.eps Motion Solutions Servo Amplifiers S2K Series Servo Amplifiers Connection Diagrams S2K Model: SSD216 and SSD228 Code Serial Port* COMPUTER GROUND TRANSMIT RECEIVE Fwd/Rev RS-232 HOST 5 9 1 6 5 9 Serial Port Auxiliary I/O 1 6 1 Analog Input 1+ 2 Analog Input 13 Analog Input 2+ 4 Analog Input 25 Analog Common 6 Analog Output 7 Analog Common 8 Out Channel A+ 9 Out Channel A10 Out Channel B+ 11 Out Channel B12Out Index + 13Out Index + 14Common 15Enable 16OK 17Input Common 18Output Common 19 +12VDC 20Common 1 AI2+ AI2Analog common Analog Output Analog common Shield Out_A+ Out_AOut_B+ Out_BIndex+ Indexcommon Shield Enable Shield +/-10V Output Common A+ A+ B+ BIndex+ Indexcommon SW1 OK Input Common Output Common +12VDC Common SW1 must be closed to run 9 Position Feedback Brushless Servo Motor Position Feedback 15 8 1 P2 Resolver 9 A B C FRONT VIEW D E F G H 8 R S T S4 S3 Motor B R C S A T D GND S2 S1 R1 R2 Therm Therm 15 (Empty) 2 DR 1 32 NA 168 (D-63) 4 2 1 +/-10V Command Command Com AI1+ AI1- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 IN_A+ 2 IN_A3 IN_B+ 4 IN_B5 IN_I+ 6 IN_B7 +5V 8 COM 9 TIE 10 SHO Clamp Connections Pulse Input H R A S Z T A R D DC+ O U INT S EXT V DCO L 1L1 T 1L2 A 1L3 G E S 2L2 (Fan) 1 2 3 4 5 6 7 8 9 10 A+ AB+ BIndex+ Index- IN_A+ IN_AIN_B+ IN_BIN_I+ IN_I+5VDC Common TIE Shield Common Internal DC+ INT EXT DCM(Aux) External DC+ INT Clamp EXT Resistor(*) DCM(Aux) *Clamp resistor only required for extreme duty cycle applications. Contact GE Fanuc for recommended clamp resistor value and procedure for connecting external clamp resistor. REMARKS: VAC Input (1) 1L1 1L2 1L3 2L1 L1 L2 L3 VAC 2L2 2L1 (Fan) WARNING! M (1) Input power 180 to 250 VAC 3 phase 50-440 Hz @ 18 Amps for IC800SSD216RS1A 3 phase 50-440 Hz @ 30 Amps for IC800SSD228RS1A Emergency Stop Circuit Main VAC Power On Emergency Stop BOTTOM VIEW M(Aux) RCAS M www.ge-ip.com *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. GE Intelligent Platforms wire_S2K_SAmp16&28.eps 87 Motion Solutions Servo Amplifiers S2K Series Servo Amplifiers Connection Diagrams S2K Model: SSD407 Code Serial Port* HOST 5 9 COMPUTER GROUND TRANSMIT RECEIVE Fwd/Rev 5 1 6 RS-232 9 Auxiliary I/O Serial Port 1 14 AI2+ AI2A0 Analog common IN_A+ IN_AIN_B+ IN_BTie +5Vdc +12Vdc Common Out_A+ Out_AOut_B+ Out_BIndex+ Indexcommon Enable+ Enable- Auxiliary I/O 13 1 25 9 Position Feedback 8 +/-10V Command Command Com AI1+ AI1- 1 6 1 14 A+ AB+ BIndex+ Indexcommon SW1 OK+ OK- 25 13 15 SW1 must be closed to run FRONT VIEW Position Feedback 1 WARNING! H A Z A R D O U S V O L T A G E S P2 8 Resolver 9 A B C D E F G H S4 S3 S2 S1 R1 R2 Therm Therm 15 T S Brushless Servo Motor Motor D GND AT C S B R R T S R DC+ INT Clamp Connections Internal DC+ INT EXT External DC+ INT Clamp Resistor(*) EXT EXT *Clamp resistor only required for extreme duty cycle applications. Contact GE Fanuc for recommended clamp resistor value and procedure for connecting external clamp resistor. 1L1 1L2 1L3 COM +24V Input power (1) 1L1 1L2 1L3 COM +24V M L1 L2 L3 Emergency Stop Circuit Main VAC VAC + 24 VDC Power On Emergency Stop M(Aux) RCAS M REMARKS: (1) Input motor power 324 to 528 VAC 3 phase 50-440 Hz @ 8 Amps Input logic power 18 to 28.8 VDC @ 2 Amps *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. BOTTOM VIEW 88 GE Intelligent Platforms wire_S2K_SAmp407R.eps www.ge-ip.com Motion Solutions Servo Amplifiers S2K Series Servo Amplifiers Connection Diagrams S2K Model: SSD420 Code Serial Port* COMPUTER GROUND Fwd/Rev 5 9 Auxiliary I/O TB1 +/-10V Command Command Com AI1+ AI1- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 Analog Input 1+ 2 Analog Input 13 Analog Input 2+ 4 Analog Input 25 Analog Common 6 Analog Output 7 Analog Common 8 Out Channel A+ 9 Out Channel A10 Out Channel B+ 11 Out Channel B12 Out Index + 13 Out Index + 14 Common 15 Enable 16 OK 17 Input Common 18 Output Common 19 +12VDC 20 Common 9 1 6 RS-232 DB1 1 6 1 DB1 TRANSMIT RECEIVE Serial Port TB1 HOST 5 9 AI2+ AI2Analog common Shield Analog Output Analog common +/-10V Output Common Out_A+ Out_A- Shield A+ A+ Out_B+ Out_BIndex+ Index- B+ BIndex+ Index- common common Shield Enable OK Input Common Output Common +12VDC 15 16 17 18 19 20 + Common Sinking 12-24 VDC - 1 P2 A B C D E F G H FRONT VIEW 8 12-24 VDC S4 S3 S2 S1 R1 R2 Therm Therm 15 Clamp Connections Brushless Servo Motor Motor B R C S A T D GND R S T External Internal DC+ INT Clamp EXT Resistor(*) DC- DC+ INT EXT DC- TB4 M(Aux) M(Aux) *Clamp resistor only required for extreme duty cycle applications. Contact GE Fanuc for recommended clamp resistor value and procedure for connecting external clamp resistor. R (Fan) S H A Z A R D O U S V O L T A G E S - Sourcing Resolver 9 15 1 IN_A+ 2 IN_A3 IN_B+ 4 IN_B5 IN_I+ 6 IN_B7 +5V 8 COM 9 TIE 10 SHO + Common Position Feedback DB2 Position Feedback 8 15 16 17 18 19 20 Enable OK Input Common Output Common +12VDC Input power (1) Pulse Input T TB4 DC+ INT EXT DC1L1 1L2 (Fan) 1L3 1 2 3 4 5 6 7 8 9 10 IN_A+ IN_AIN_B+ IN_BIN_I+ IN_I+5VDC Common TIE Shield A+ AB+ BIndex+ IndexCommon 1L1 1L2 1L3 COM +24V M L1 L2 L3 VAC + 24 VDC REMARKS: (1) Input motor power 324 to 528 VAC 3 phase 50-440 Hz @ 8 Amps Input logic power 18 to 28.8 VDC @ 2 Amps COM Emergency Stop Circuit +24V Main VAC WARNING! Power On RCAS Emergency Stop BOTTOM VIEW M M(Aux) *Note: The S2K serial port includes 12 V on pin 4. A jumper must be placed from pin 4 to pin 7 to prevent possible damage to serial port on some computers. Using a GE serial communication cable is recommended. wire_S2KAmp20a.eps www.ge-ip.com GE Intelligent Platforms 89 Motion Solutions Servo Amplifiers S2K Series Servo Amplifiers Ratings and Ordering Information Servo Models for MTR-Series Motors (Resolver Feedback) Accessories IC800SSD104RS1 IC800SSD107RS1 IC800SSD216RS1 IC800SSD228RS1 IC800SSD407RS1 IC800SSD420RS1 IC800SLR001 IC800SLR002 IC800SLR003 IC800SLR004 TRM-JAUX-03 TRM-JAUX-10 4.3 Amp, 115/230 VAC S2K Amplifier, Resolver Feedback 7.2 Amp, 115/230 VAC S2K Amplifier, Resolver Feedback 16 Amp, 230 VAC S2K Amplifier, Resolver Feedback 28 Amp, 230 VAC S2K Amplifier, Resolver Feedback 7.2 Amp, 460 VAC S2K Amplifier, Resolver Feedback 20 Amp, 460 VAC S2K Amplifier, Resolver Feedback 50Ω, 100W External Regeneration Resistor Kit 100Ω, 225W External Regeneration Resistor Kit 20Ω, 300W External Regeneration Resistor Kit 15Ω, 1000W External Regeneration Resistor Kit S2K Auxiliary I/O Breakout Terminal Board, 3 ft cable S2K Auxiliary I/O Breakout Terminal Board, 10 ft cable Cables Cables in several lengths are available from GE for motor to amplifier connections and various other amplifier functions. It is strongly recommended that you use the cables available from GE as shown below. GE does not ship mating power or feedback connectors for the MTR-Series Motors with the motor. See appropriate motor section of this catalog for motor connector information. S2K Series Cable GE Part Number Description Auxiliary I/O Interface Serial MTR-Series Motor Resolver MTR-Series Motor Power MTR-Series Motor Brake IC800SKCIxxx IC800SKCFLYxxx IC800SKCS030 CBL-3T-RD-xx CBL-3T-MP-xx CBL-T7-MP-xx CBL-3T-MB-xx CBL-T7-MB-xx Interface Cable, S2K Auxiliary I/O to 44A726268-001 Terminal Board Assembly, 1 m or 3 m Interface Cable, S2K Auxiliary I/O connector to Flying Leads, 1 m or 3 m S2K Serial Communication Cable for PC (Motion Developer) Interface, 3 m Resolver Cable, S2K to MTR-3T Series Servo Motor, xx=10, 20 or 30 feet Power Cable, S2K to MTR-3T5x and 3T6x Servo Motor, xx=10, 20 or 30 feet Power Cable, S2K to MTR-3T1x, 3T2x and 3T4x Servo Motor, xx=10, 20 or 30 feet Power/Brake Cable, S2K to MTR-3T5x and 3T6x Servo Motor with Brake, xx=10, 20 or 30 feet Power/Brake Cable, S2K to MTR-3T1x, 3T2x and 3T4x Servo Motor with Brake, xx=10, 20 or 30 feet 90 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors Servo Motor Performance for Demanding Applications The GE Servo motors are a rugged family of brushless servo motors covering a broad torque and speed range. These motors utilize high energy rare earth magnets for superior cost/performance ratio. Low inertia design provides high acceleration rates for improved machine cycle rates. MTR-Series motors use resolver feedback and are matched for use with the S2K family of amplifiers and controllers. The βi Series motors use high resolution serial encoder feedback and are matched with βi Series amplifiers and DSM300 Series Motion Controllers. The VersaMotion Series motors use incremental encoder feedback and are matched for use with the VersaMotion Servo Motor Features Series amplifiers and DSM314 Series • Models from 0.84-644 in-lb (0.095-75 Nm) continuous Motion Controllers. • Rugged resolver feedback on MTR-Series; high resolution serial encoder feedback on βi Series. • Absolute feedback available on βi Series with optional battery backup • Brushless design minimizes electromagnetic interference, carbon dust and maintenance • Metric servo mounting configurations • Optional electrically released holding brakes • Rugged TENV housing with IP55 to IP67 protection rating • Some models include integral shaft oil seal • Continuous torque range from 0.32 Nm to 19.1 VersaMotion Servo Motor Features • High peak torque of 3x continuous for fast acceleration • Incremental encoder feedback (2500 ppr/10,000 quadrature) • Metric mounting configuration • Optional 24 VDC holding brake (except 100 Watt) • L ow inertia design for high cycle rate and improved response • IP65 protection rating • Power and feedback cables available in standard lengths www.ge-ip.com GE Intelligent Platforms 91 Motion Solutions Servo Motors Servo Motors Feature Comparison Feature αHVis Series βis Series βHVis Series VersaMotion Series Cont. Stall Torque Range (In-lb (Nm)) 17.7-664 (2-75) 3.5-177 (0.4-20) 17.7-177 (2-20) 2.83-126 (0.32-14.3) Cont. Speed Range (RPM) 2000-6000 2000-6000 2000-4000 1500 – 3000 Max. Speed Range (RPM) 3000-6000 2000-6000 2000-4000 3000 – 5000 Compatible Amplifiers αHVi Series βi Series βHVi Series VersaMotion Series Compatible Controllers PMM335/DSM324i PMM335/DSM324i PMM335/DSM324i DSM314 Mounting Metric Metric Metric Metric Shaft Configuration Straight/Keyway Straight/Keyway Straight/Keyway Straight/Keyway Brushless Construction Yes Yes Yes Yes Optional Brake 24VDC 24 VDC 24 VDC 24 VDC Feedback Type Serial Encoder Serial Encoder Serial Encoder Incremental Encoder Feedback Resolution (Counts/rev) 1 M 64 K/128 K 128 K 10,000 Absolute Feedback Yes* Yes* Yes* No Amplifier Line Voltage 400-480 VAC 3 φ 220-240 VAC 1 φ 400-480 VAC 3 φ 200-255 VAC 1φ 200-240 VAC 3 φ (100 W to 1 kW); 170-255 VAC 3φ Shaft Seal Standard Standard Standard Standard Protection Rating IP65 Standard IP65 Standard IP65 Standard IP65 IP67 Optional IP67 Optional IP67 Optional Inertia Low Medium Medium Low/Medium MRT-3T Series 2.7-477 (0.3-53.9) 950-9000 1300-12900 S2K Series DSM/S2K Metric Straight/No Keyway Yes 24 VDC Resolver 4096 No 115 VAC 1 φ 230 VAC 1 or 3 φ 460 VAC 3 φ MTR-3T10 Series MTR-3T20 Series IP65 Medium *Absolute feedback requires optional encoder battery backup for αHVi Series, βi Series, or βHVi Series amplifiers. 92 GE Intelligent Platforms www.ge-ip.com i Motion Solutions Servo Motors αHVi and αHVis Series Servo Motors Motor Part Numbers ZA06B -0 249 -B Motor Model αHVi Series 2 0 0 #0100 Protection Blank- IP65 (standard) #0100- IP67 (optional) 219- α2/6000HVis 216- α4/5000HVis 233- α8/6000HVis 239- α12/4000HVis 249- α22/3000HVi 266- α22/4000HVis 269- α30/4000HVis 273- α40/4000HVis 276- α50/3000HVis Shaft 0- Straight Shaft with Keyway (Except α50/3000HVis which does not have a Shaft Key) Fan Cooling 0- No Fan Cooling 1- Fan Cooling (α 50/3000 HVis only) Brake 2- No Brake 5- 24 VDC Brake βis and βHVis Series Servo Motors Motor Part Numbers ZA06B -0 114 -B Motor Model βi Series 114- β0.4/5000is 115- β0.5/5000is 116- β1/5000is 061- β2/4000is 062- β2/4000HVis 063 - β4/4000is 064- β4/4000HVis 075- β8/3000is 076- β8/3000HVis 078- β12/3000is 079- β12/3000HVis 085- β22/2000is 086- β22/2000HVis www.ge-ip.com 2 0 3 #0100 Protection Blank- IP65 (standard) #0100- IP67 (optional) Shaft 3- Straight Shaft with Keyway Fan Cooling 0- No Fan Cooling Brake 2- No Brake 5- 24 VDC Brake GE Intelligent Platforms 93 Motion Solutions Servo Motors VersaMotion Series Servo Motors Motor Part Numbers IC800VMM 30 L B K Rated Power 01– 100 Watts 02– 200 Watts 04– 400 Watts 07– 750 Watts 10– 1000 Watts 20– 2000 Watts 30– 3000 Watts S E25 Feedback E25– 2500 PPR Incremental Encoder Shaft Seal S– Shaft Oil Seal Key K– Shaft Key Brake N– No brake B– 24 VDC Brake (except 100 Watt Motor) Inertia L– Low Inertia M– Medium Inertia MTR-Series Servo Motors Motor Part Numbers MTR 3T 11 G R 0 M S Shaft Seal 0- No seal (3T4x, 3T5x and 3T6x only) S- Shaft seal (3T1x and 3T2x) Series 3T- Metric Frame/Stack 3T Series- 11, 12, 13, 21, 22, 23, 24, 42, 43, 44, 45, 54, 55, 57, 66, 67, 69 Mounting Flange M- Metric Winding Feedback R- Resolver 94 GE Intelligent Platforms Brake 0- No Brake B- 24 VDC Brake www.ge-ip.com Motion Solutions Servo Motors αHVi and αHVis Series Servo Motors Specifications Motor Model Cont Stall Torque* Peak Torque* Rotor Inertia Rated Speed No Load Speed Encoder Resolution Flange Size Unit α2/6000HVis α4/5000HVis α8/6000HVis α12/4000HVis α22/3000HVi Nm in-lb Nm in-lb kgm2 x 10-4 in-lb-s2 x 10-4 RPM RPM Counts/Rev mm 2 17.7 6 53.1 2.91 25.75 6000 6000 1,000,000 90 4 35.4 8.8 77.9 5.15 45.58 4000 5000 1,000,000 90 8 70.8 22 194.7 11.7 103.54 6000 6000 1,000,000 130 12 106 46 407 22.8 201.7 3000 4000 1,000,000 130 22 195 64 566 120 1062 3000 4000 1,000,000 174 3 6.6 8 17.6 25 55 5 15 0.1 4.3 9.46 8 17.6 25 55 3 20 0.2 8 17.6 20 44 70 154 2 20 0.3 11.9 26.2 20 44 70 154 2 25 0.3 29 63.8 60 132 200 440 4 60 1.2 Nm/A in-lb/A ohms V(rms)/krpm kW HP A (rms) A (peak) 0.99 8.76 5.6 35 1 1.3 2 40 Class F 1.32 11.68 2.8 46 1 1.3 3 40 Class F 0.89 7.87 0.5 31 2.2 3 9 40 Class F 1.8 15.9 0.84 63 2.5 3.4 6.7 40 Class F 2.41 21.33 0.66 84 4 5.4 9.1 40 Class F αSVM1-10HVi βSVM1-10HVi αSVM1-10HVi βSVM1-10HVi αSVM1-40HVi βSVM1-40HVi αSVM1-40HVi βSVM1-40HVi αSVM1-40HVi βSVM1-40HVi Nm in-lb kgm2 x 10-4 in-lb-s2 x 10-4 kg lb A VDC msec msec 3 26.6 0.2 1.77 1 2.2 0.9 24 20 60 3 26.6 0.2 1.77 1 2.2 0.9 24 20 60 8 71 0.7 6.18 2.2 4.9 1.1 24 30 160 8 71 0.7 6.18 2.2 4.9 1.1 24 30 160 35 310 6 53 6 13.2 1.2 24 30 160 VAC VAC A (rms) A (rms) n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a Mechanical Data Weight kg lb Axial Load Rating kg lb Radial Load Rating kg lb Mechanical Time Constant msec Thermal Time Constant min Static Friction Nm Electrical Data Torque Constant* Resistance* Back EMF Constant* Rated Motor Power Cont. Stall Current Max Current Insulation Amplifier Model α Amp Model Number β Amp Model Number Brake Data Holding Torque Inertia Adder Weight Adder Current Voltage Engage Time Release Time Cooling Fan Data AC Input 60 Hz AC Input 50 Hz Rated Current 60 Hz Rated Current 50 Hz Environmental Specifications Humidity 80% non-condensing Ambient Temperature 0 to 40ºC Vibration less than 5G (operating) Altitude 3300 feet (1000 m) *Data shown are nominal values at 20ºC www.ge-ip.com GE Intelligent Platforms 95 Motion Solutions Servo Motors αHVi and αHVis Series Servo Motors Specifications Motor Model Cont Stall Torque* Peak Torque* Rotor Inertia Rated Speed No Load Speed Encoder Resolution Flange Size Unit α22/4000HVis α30/4000HVis α40/4000HVis α50/3000HVis with fan Nm in-lb Nm in-lb kgm2 x 10-4 in-lb-s2 x 10-4 RPM RPM Counts/Rev mm 22 195 70 620 52.7 466 3000 4000 1,000,000 174 30 266 100 885 75.9 672 3000 4000 1,000,000 174 40 354 115 1018 99 876 3000 4000 1,000,000 174 75 664 215 1903 145 1283 3000 3000 1,000,000 174 28 61.6 60 132 200 440 1 40 1.2 42 92.4 60 132 200 440 1 30 1.8 2.2 19.47 0.23 77 5.5 7.4 18.1 80 Class F 1.9 16.82 0.1 66 14 18.8 39.6 180 Class F αSVM1-80HVi n/a αSVM1-180HVi n/a 35 310 6 53 6 13.2 1.2 24 30 160 35 310 6 53 6 13.2 1.2 24 30 160 n/a n/a n/a n/a 170-220 1-phase 170-242 1-phase 0.27 0.32 Mechanical Data Weight kg lb Axial Load Rating kg lb Radial Load Rating kg lb Mechanical Time Constant msec Thermal Time Constant min Static Friction Nm 17 37.4 60 132 200 440 2 30 0.8 23 50.6 60 132 200 440 2 35 0.8 Electrical Data Torque Constant* Resistance* Back EMF Constant* Rated Motor Power Cont. Stall Current Max Current Insulation Nm/A in-lb/A ohms V(rms)/krpm kW HP A (rms) A (peak) 1.42 12.57 0.25 50 4.5 6.0 15.5 80 Class F 1.9 16.82 0.25 66 5.5 7.4 15.9 80 Class F Amplifier Model α Amp Model Number β Amp Model Number αSVM1-80HVi n/a αSVM1-80HVi n/a Brake Data Holding Torque Inertia Adder Weight Adder Current Voltage Engage Time Release Time Nm in-lb kgm2 x 10-4 in-lb-s2 x 10-4 kg lb A VDC msec msec 35 310 6 53 6 13.2 1.2 24 30 160 35 310 6 53 6 13.2 1.2 24 30 160 Cooling Fan Data AC Input 60 Hz AC Input 50 Hz Rated Current 60 Hz Rated Current 50 Hz VAC VAC A (rms) A (rms) n/a n/a n/a n/a n/a n/a n/a n/a Environmental Specifications Humidity 80% non-condensing Ambient Temperature 0 to 40º C Vibration less than 5G (operating) Altitude 3300 feet (1000 m) *Data shown are nominal values at 20º C 96 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors αHVi and αHVis Series Servo Motors Speed Torque Curves The curves illustrate the relationship between motor speed and output torque. The motor can operate continuously at any combination of speed and torque within the prescribed continuous operating zone. The limit of the continuous operating zone is determined with the motor’s ambient temperature at 20°C and its drive current as a pure sine wave. Actual operation is limited by the current α2/6000HVis 9 4 3 7 20 Intermittent Operation Torque (Nm) 8 Intermittent Operation 5 Torque (Nm) 6 5 4 Intermittent Operation 15 10 3 2 2 Continuous Operation 1 1 0 1000 2000 3000 4000 5000 0 6000 1000 2000 Speed (RPM) 3000 4000 α12/4000HVis 50 60 40 30 10 3000 Intermittent Operation 40 30 10 2000 1000 α30/4000HVis 0 3000 Continuous Operation 1000 2000 3000 4000 Speed (RPM) α40/4000HVis 140 250 α50/3000HVis w/Fan 120 100 To rq ue (Nm ) Intermittent Operation 80 60 40 0 6000 50 Speed (RPM) 120 5000 20 Continuous Operation 0 4000 4000 70 Intermittent Operation Speed (RPM) 20 3000 α22/4000HVis Torque (Nm) Torque (Nm) Continuous Operation 2000 2000 80 20 1000 1000 Speed (RPM) 60 Intermittent Operation 20 0 0 5000 α22/3000HVi 70 30 10 Continuous Operation Speed (RPM) 50 40 5 Continuous Operation Continuous Operation 1000 2000 3000 4000 200 Intermittent Operation 80 60 Intermittent Operation 150 100 40 20 Speed (RPM) www.ge-ip.com 100 To rque ( Nm ) Torque (Nm) 25 10 6 Torque (Nm) α8/6000HVis α4/5000HVis 7 To rq u e (N m ) of the servo drive unit. The continuous operating zone must be derated for ambient temperature above 20°C. 0 50 Continuous Operation 1000 2000 Speed (RPM) 3000 4000 0 Continuous Operation 2000 1000 3000 Speed (RPM) GE Intelligent Platforms 97 Motion Solutions Servo Motors αHVi Series Servo Motors Dimensions α2/6000HVis 32 4 - ø 6.6 ON ø 100 D.B.C ø 43 ø 80 +0 -0.03 12 +0.5 -0.5 22 75 10 40 20 3 66.2 56.7 ø1 7 8.7 4 D 21.4 30.6 C Power Connections B 90 A Motor 23 1 2 3 4 U V W G 5 6 Power/Brake Connections +0 5 -0.030 B2/4_iseries_MOTOR.eps 18 8 12 1 2 3 4 5 6 U V W G B B +0.012 ø 14 +0.001 16 11 +0 11.2 10 -0.009 +0 3 -0.025 M5 Depth 12 Shaft detail Dimensions shown mm Dimension α2/6000HVis A A with brake B B with brake C C with brake D D with brake 130 159 119 148 75 75 59 59 B2/4_4/4iseries_SHAFT.eps Notes 1. Shaft diameter runout = 0.02 mm max 2. Flange surface runout = 0.06 mm max 3. Maximum radial load for output shaft is 25 kgf (55 lb) 98 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors αHVi Series Servo Motors Dimensions α4/5000HVis 30 4 - ø 6.6 ON ø 100 D.B.C ø 43 ø 80 +0 -0.03 22 75 14 40 20 3 66.2 56.7 ø1 7 8.7 4 D 21.4 30.6 C Power Connections B 90 A Motor 23 2 3 4 V W G 5 6 Power/Brake Connections +0 5 -0.030 12 B4/4_iseries_MOTOR.eps 1 2 3 4 5 6 U V W G B B 11 16 +0.012 ø 14 +0.001 8 1 U M5 Depth 12 Shaft detail Dimension A A with brake B B with brake C B2/4_4/4iseries_SHAFT.eps C with brake D D with brake Dimensions shown mm α4/5000HVis 166 195 155 184 111 111 95 95 Notes 1. Shaft diameter runout = 0.02 mm max 2. Flange surface runout = 0.06 mm max 3. Maximum radial load for output shaft is 25 kgf (55 lb) www.ge-ip.com GE Intelligent Platforms 99 Motion Solutions Servo Motors αHVi Series Servo Motors Dimensions α8/6000HVis and α12/4000HVis 4- Ø9 ON Ø145 D.B.C. 45º 90 75 31 22 +0 -0.035 72 75 40 Ø110 Ø1 65 39.5 52 +0 5 -0.030 35 130 22 1 20 8.7 10 3 8.7 25 2 C B A Motor 55 15 ± 0.5 6 45 +0 8 -0.036 +0 +0 3 -0.29 M8 DEPTH 16 Ø24 -0.021 +0 Ø110 -0.035 Ø74 4 Dimensions shown mm Shaft detail Dimension α8/6000HVis α12/4000HVis A A with brake B B with brake C C with brake 166 191 108 133 47 47 222 247 164 189 47 47 Connector 1 2 3 Description Brake (optional) Power Encoder Notes 1. Shaft diameter runout = 0.02 mm max 2. Flange surface runout = 0.05 mm max 3. Maximum radial load for output shaft is 70 kgf (154 lb) 100 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors αHVi Series Servo Motors Dimensions α22/3000HVi ø 45º B 23 3.2 0 31 20 25 127 102.7 48.7 +0 ø114.3 - 0.025 22 44 3 12 38 1 2 C B A 13.5 DIA HOLES 174 ON 200 D.B.C. Motor 79 3.2 +0.01 +0 3 - 0.3 70 ø35 -0 +0 ø114.3 -0.025 10 +0 - 0.0 36 2-M6 DEPTH10 20 Dimensions shown mm Shaft detail Dimension α22/3000HVi A A with brake B B with brake C C with brake 276 317 265 306 215 256 Connector 1 2 3 Description Brake (optional) Power Encoder Notes 1. Shaft diameter runout = 0.03 mm max 2. Flange surface runout = 0.06 mm max 3. Maximum radial load for output shaft is 200 kgf (440 lb) www.ge-ip.com GE Intelligent Platforms 101 Motion Solutions Servo Motors αHVi Series Servo Motors Dimensions α22/4000HVis, α30/4000HVis, α40/4000HVis ø 45º B 23 3.2 0 31 20 25 127 102.7 48.7 +0 ø114.3 - 0.025 22 44 3 12 38 1 2 C B A 13.5 DIA HOLES 174 ON 200 D.B.C. Motor 79 3.2 +0.01 +0 3 - 0.3 70 ø35 -0 +0 ø114.3 -0.025 10 +0 - 0.0 36 2-M6 DEPTH10 20 Dimensions shown mm Shaft detail Dimension α22/4000HVis α30/4000HVis α40/4000HVis A A with brake B B with brake C C with brake 202 243 191 232 141 182 239 280 228 269 178 219 276 317 265 306 215 256 Connector 1 2 3 Description Brake (optional) Power Encoder Notes 1. Shaft diameter runout = 0.03 mm max 2. Flange surface runout = 0.06 mm max 3. Maximum radial load for output shaft is 200 kgf (440 lb) 102 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors αHVi Series Servo Motors Dimensions α50/3000HVis with Fan ø 45º 288 60 23 0 IN 127 102.7 25 48.7 +0 ø114.3 -0.025 AIR 12 38 174 50 B A 13.5 DIA HOLES ON 200 D.B.C. Motor 330 79 3.2 52 62 +0.01 Shaft detail 52 62 ø35 -0 +0 ø114.3 -0.025 4 1 2 3 20 TAPS for eyebolts: m8 depth 15 +1 -0 Dimensions shown mm Dimensions shown mm Dimension α50/3000HVis with Fan A A with brake B B with brake 416 457 289 330 Connector 1 2 3 4 Description Brake (optional) Power Encoder Fan Notes 1. Shaft diameter runout = 0.03 mm max 2. Flange surface runout = 0.06 mm max 3. Maximum radial load for output shaft is 200 kgf (440 lb) www.ge-ip.com GE Intelligent Platforms 103 Motion Solutions Servo Motors αHVi and αHVis Series Servo Motors Connections Serial Encoder Connections 1 2 4 5 N/C N/C RD RD +5 VDC 0 VDC +6 VA (battery) Frame Ground Cable Shield 3 6 8 Description αHVi and αHVis Motors 9 7 10 All αHVi and αHVis Motors 1 3 5 7 αHVi Series Amplifier JF1 Connector 2 1 6 5 8, 9 7, 10 4 3 3 1 2 5 6 9, 20 12, 14 7 16 16 GE Mating Motor Connector: ZA06B-6114-K204#E (90 degree) ZA06B-6114-K204#S (Straight) 9 2 4 6 8 10 12 14 16 18 20 Amplifier Mating Connector (JF1): ZA06B-6073-K214 αHVi Amplifier (JF1) Power and Brake Connections 6 5 4 3 2 1 α2/6000HVis and α4/5000HVis Motor Power/Brake D A C B All other αHVi and αHVis Motor Power 1 2 3 Description α2HVis and α4HVis Motor Connector Phase U Phase V Phase W Earth (case) Brake VDC Brake VDC All other αHVi and αHVis Motor Connector αSVM1-10HVi/ 40HVi/80HVi CZ2 Connector αSVM1-180HVi Amplifier TB2 Connector A B C D n/a n/a B1 A1 B2 A2 n/a n/a U V W PE n/a n/a 1 2 3 4 5 6 GE Mating Motor Connector: ZA06B-6114-K220#E (90 degree) (α2HVis and α4HVis) ZA06B-6114-K220#S (Straight) (α2HVis and α4HVis) Z44A730464-G20 (90 degree) (αHVi and αHVis) Z44A730464-G19 (Straight) (αHVi and αHVis) Z44A730464-G18 (90 degree) (α12/4000HVis) Z44A730464-G17 (Straight) (α12/4000HVis) Amplifier Mating Connector (CZ2): ZA06B-6110-K203#ZZN Description α8HVis, α12HVis, α22HVi, α22HVis, α30HVis, α40HVis, α50HVis Motor Brake Connector 4 All other αHVi and αHVis Brake Brake VDC Brake VDC Earth (case) 1 2 4 GE Mating Motor Connector: ZA06B-6114-K213#E (90 degree) ZA06B-6114-K213#S (Straight) 2 1 A2 B2 G W A1 B1 V U A B 24 VDC Brake power connections are not polarized. αSVM1-10HVi, αSVM1-40HVi and αSVM1-80HVi Amplifier (CZ2) 104 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors αHVi and αHVis Series Servo Motor Ordering Information Model Number Description ZA06B-0216-B200 ZA06B-0216-B500 ZA06B-0219-B200 ZA06B-0219-B500 ZA06B-0233-B200 ZA06B-0233-B500 ZA06B-0239-B200 ZA06B-0239-B200#0100 ZA06B-0239-B500 ZA06B-0239-B500#0100 ZA06B-0249-B200 ZA06B-0249-B200#0100 ZA06B-0249-B500 ZA06B-0249-B500#0100 ZA06B-0266-B200 ZA06B-0266-B200#0100 ZA06B-0266-B500 ZA06B-0266-B500#0100 ZA06B-0269-B200 ZA06B-0269-B200#0100 ZA06B-0269-B500 ZA06B-0269-B500#0100 ZA06B-0273-B200 ZA06B-0273-B200#0100 ZA06B-0273-B500 ZA06B-0273-B500#0100 ZA06B-0276-B210 ZA06B-0276-B210#0100 ZA06B-0276-B510 ZA06B-0276-B510#0100 α4/5000HVis Servo Motor α4/5000HVis Servo Motor with Brake α2/6000HVis Servo Motor α2/6000HVis Servo Motor with Brake α8/6000HVis Servo Motor α8/6000HVis Servo Motor with Brake α12/4000HVis Servo Motor α12/4000HVis Servo Motor, IP67 Protection α12/4000HVis Servo Motor with Brake α12/4000HVis Servo Motor with Brake, IP67 Protection α22/3000HVi Servo Motor α22/3000HVi Servo Motor, IP67 Protection α22/3000HVi Servo Motor with Brake α22/3000HVi Servo Motor with Brake, IP67 Protection α22/4000HVis Servo Motor α22/4000HVis Servo Motor, IP67 Protection α22/4000HVis Servo Motor with Brake α22/4000HVis Servo Motor with Brake, IP67 Protection α30/4000HVis Servo Motor α30/4000HVis Servo Motor, IP67 Protection α30/4000HVis Servo Motor with Brake α30/4000HVis Servo Motor with Brake, IP67 Protection α40/4000HVis Servo Motor α40/4000HVis Servo Motor, IP67 Protection α40/4000HVis Servo Motor with Brake α40/4000HVis Servo Motor with Brake, IP67 Protection α50/3000HVis Servo Motor with Fan α50/3000HVis Servo Motor with Fan, IP67 Protection α50/3000HVis Servo Motor with Fan and Brake α50/3000HVis Servo Motor with Fan and Brake, IP67 Protection Motor Cables See applicable amplifier section for information about the proper cables to use with each motor. www.ge-ip.com GE Intelligent Platforms 105 Motion Solutions Servo Motors βis Series Servo Motors Specifications Unit β0.4/5000is β0.5/6000is β1/6000is β2/4000is β4/4000is in-lb (Nm) in-lb (Nm) in-lb-s2 x 10-4 (kg-m2 x 10-4) RPM RPM Counts/Rev mm 3.5 (0.4) 8.9 (1) 0.885 (0.1) 4000 5000 65,536 60 5.8 (0.65) 22.1 (2.5) 1.593 (0.18) 6000 6000 65,536 60 10.6 (1.2) 44.3 (5) 3.009 (0.34) 6000 6000 65,536 60 17.7 (2) 62 (7) 25.76 (2.91) 4000 4000 131,072 90 31 (3.5) 88.5 (10) 45.58 (5.15) 3000 4000 131,072 90 Motor Model Cont Stall Torque* Peak Torque* Rotor Inertia Rated Speed No Load Speed Encoder Resolution Flange Size β8/3000is β12/3000is β22/2000is 62 (7) 132.8 (15) 103.55 (11.7) 2000 3000 131,072 130 97.4 (11) 239 (27) 201.80 (22.8) 2000 3000 131,072 130 177 (20) 398.3 (45) 466.43 (52.7) 2000 2000 131,072 174 Mechanical Data Weight Axial Load Rating Radial Load Rating Mechanical Time Constant Thermal Time Constant Static Friction lb (kg) lb (kg) lb (kg) msec min Nm 1.76 (0.8) 11 (5) 44 (20) 1 8 0.04 2.2 (1) 11 (5) 44 (20) 0.9 10 0.04 3.3 (1.5) 11 (5) 44 (20) 0.7 15 0.04 6.16 (2.8) 17.6 (8) 55 (25) 4 15 0.1 9.46 (4.3) 17.6 (8) 55 (25) 3 20 0.2 16.28 (7.4) 44 (20) 154 (70) 3 20 0.3 26.18 (11.9) 44 (20) 154 (70) 2 25 0.4 37.4 (17) 132 (60) 440 (200) 2 30 0.8 Electrical Data Torque Constant* Resistance* Back EMF* Rated Motor Power* Cont. Stall Current Max Current Insulation in-lb/A (Nm/A) ohms V(rms)/krpm HP (kW) A (rms) A (peak) 0.99 (0.11) 0.55 4 0.17 (0.13) 3.6 20 Class F 1.97 (0.22) 0.85 7.7 0.47 (0.35) 2.9 20 Class F 3.98 (0.45) 1.5 15.4 0.67 (0.5) 2.7 20 Class F 5.49 (0.62) 1.6 21 0.67 (0.5) 3.3 20 Class F 6.64 (0.75) 0.94 26 1 (0.75) 4.7 20 Class F 10.27 (1.16) 1 41 1.6 (1.2) 6 20 Class F 9.56 (1.08) 0.39 38 2.4 (1.8) 10.2 40 Class F 15.66 (1.77) 0.44 62 3.4 (2.5) 11.3 40 Class F Amplifier Model Amp Model Number βSVM1-20i βSVM1-20i βSVM1-20i βSVM1-20i βSVM1-20i βSVM1-20i βSVM1-40i βSVM1-40i Brake Data Holding Torque Inertia Adder in-lb (Nm) in-lb-s2 x 10-4 (kg-m2 x 10-4) 5.8 (0.65) 5.8 (0.65) 10.6 (1.2) 26.6 (3) 26.6 (3) 70.8 (8) 70.8 (8) 0.797 (0.09) 0.797 (0.09) 0.797 (0.09) 1.770 (0.2) 1.770 (0.2) 6.195 (0.7) 6.195 (0.7) lb (kg) A VDC msec msec 0.88 (0.4) 0.5 24 20 40 0.88 (0.4) 0.5 24 20 40 0.88 (0.4) 0.5 24 20 40 2.2 (1) 0.9 24 10 60 2.2 (1) 0.9 24 10 60 4.84 (2.2) 1.1 24 30 160 4.84 (2.2) 1.1 24 30 160 Weight Adder Current Voltage Engage time Release time 309.8 (35) 53.100 (6) 13.2 (6) 1.2 24 30 160 *Data shown are nominal values at 20°C Environmental Specifications Humidity Ambient Temperature Vibration Altitude 106 80% non-condensing 0 to 40°C less than 5G (operating) 3300 feet (1000 m) GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors βHVis Series Servo Motors Specifications Unit β2/4000HVis β4/4000HVis β8/3000HVis β12/3000HVis β22/2000HVis Nm in-lb Nm in-lb kgm2 x 10-4 in-lb-s2 x 10-4 RPM RPM Counts/Rev mm 2 17.7 7 62 2.91 25.76 4000 4000 131,072 90 3.5 31 10 88.5 5.15 45.58 3000 4000 131,072 90 7 62 15 132.8 11.7 103.55 2000 3000 131,072 130 11 97.4 27 239 22.8 201.80 2000 3000 131,072 130 20 177 45 398.3 52.7 466.43 2000 2000 131,072 174 kg lb kg lb kg lb msec min Nm 2.8 6.16 8 17.6 25 55 4 15 0.1 4.3 9.46 8 17.6 25 55 3 20 0.2 7.4 16.28 20 44 70 154 3 20 0.3 11.9 26.18 20 44 70 154 2 25 0.4 17 37.4 60 132 200 440 2 30 0.8 Nm/A in-lb/A ohms V(rms)/krpm kW HP A (rms) A (peak) Class F 1.23 10.89 6.6 43 0.5 0.67 1.6 10 Class F 1.5 13.28 4 53 0.75 1 2.3 10 Class F 2.32 20.53 3.9 81 1.2 1.6 3 10 Class F 2.16 19.12 1.6 76 1.8 2.4 5.1 20 Class F 3.5 30.98 1.8 120 2.5 3.4 5.6 20 Class F βSVM1-10HVi βSVM1-10HVi βSVM1-10HVi βSVM1-20HVi βSVM1-20HVi in-lb Nm kgm2 x 10-4 in-lb-s2 x 10-4 lb kg A VDC msec msec 26.6 3 0.2 1.770 2.2 1 0.9 24 10 60 26.6 3 0.2 1.770 2.2 1 0.9 24 10 60 70.8 8 0.7 6.195 4.84 2.2 1.1 24 30 160 70.8 8 0.7 6.195 4.84 2.2 1.1 24 30 160 309.8 35 6 53.100 13.2 6 1.2 24 30 160 Motor Model Cont Stall Torque* Peak Torque* Rotor Inertia Rated Speed No Load Speed Encoder Resolution Flange Size Mechanical Data Weight Axial Load Rating Radial Load Rating Mechanical Time Constant Thermal Time Constant Static Friction Electrical Data Torque Constant * Resistance* Back EMF Constant* Rated Motor Power* Cont. Stall Current Max Current Insulation Amplifier Model Amp Model Number Brake Data Holding Torque Inertia Adder Weight Adder Current Voltage Engage time Release time *Data shown are nominal values at 20°C Environmental Specifications Humidity Ambient Temperature Vibration Altitude www.ge-ip.com 80% non-condensing 0 to 40° C less than 5G (operating) 3300 feet (1000 m) GE Intelligent Platforms 107 Motion Solutions Servo Motors βis and βHVis Series Servo Motors Speed Torque Curves operating zone. The limit of the continuous operating zone is determined with the motor’s ambient temperature at 20°C and its drive current as a pure sine wave. Actual operation is limited by the current The curves illustrate the relationship between motor speed and output torque. The motor can operate continuously at any combination of speed and torque within the prescribed continuous β0.4/5000is 1.2 Intermittent Operation 0.6 0.4 5 2 Intermittent Operation 1.5 1 0.2 1000 2000 4000 3000 1 0 5000 1000 Continuous Operation 2000 3000 4000 5000 β2/4000is and β2/4000HVis 1000 2000 β4/4000is and β4/4000HVis 14 3 Torque (Nm) Torque (Nm) 4 6000 β8/3000is and β8/3000HVis Intermittent Operation Intermittent Operation 5000 16 10 6 4000 3000 Speed (RPM) 12 7 8 6 12 10 Intermittent Operation 8 6 4 4 2 0 0 6000 Speed (RPM) 8 1 Intermittent Operation 3 Continuous Operation Speed (RPM) 5 4 2 0.5 Continuous Operation 0 Torque (Nm) Torque (Nm ) 0.8 β1/6000is 6 2.5 Torque (Nm ) Torque (Nm ) β0.5/6000is 3 1 of the servo drive unit. The continuous operating zone must be derated for ambient temperature above 20°C. 2 Continuous Operation 1000 2000 3000 0 4000 Continuous Operation 1000 Speed (RPM) 2 2000 3000 4000 Speed (RPM) 0 Continuous Operation 1000 2000 3000 Speed (RPM) β22/2000is and β22/2000HVis β12/3000is and β12/3000HVis 50 30 45 20 40 To r q u e (Nm) Tor que (Nm) 25 Intermittent Operation 15 10 5 0 25 20 15 5 1000 2000 GE Intelligent Platforms 3000 Intermittent Operation 30 10 Continuous Operation Speed (RPM) 108 35 0 Continuous Operation 500 1000 1500 2000 Speed (RPM) www.ge-ip.com Motion Solutions Servo Motors βis Series Servo Motors Dimensions β0.4/5000is, β0.5/6000is, β1/6000is 6 38.2 1 4 - ø 5.5 2 14 60 3 15.8 15.8 ON ø 70 D.B.C 37.7 ø 50 +0 -0.025 80 0.5 37.6 ø 3 45º ø 16.8 C B A Motor A5 20 (3) A2 20 A3 0.5 ø 50 +0 -0.025 B04/5_05/5_1/5iseries_MOTOR.eps A1 A4 3.5 Shaft detail Dimensions shown mm Dimension β0.4/5000is β0.5/6000is β1/6000is A A with brake 75 101.5 89.5 116 118.5 145 A1 0 ø9 -0.009 0 ø9 -0.009 0 ø14 -0.011 A2 1.2 -0.1 1.2 -0.1 0 2 -0.1 0 3 -0.025 M3 Depth 6 25 65 91.5 34.5 61 0 3 -0.025 M3 Depth 6 25 79.5 106 49 75.5 0 5 -0.33 M4 Depth 10 30 108.5 135 78 104.5 A3 A4 A5 B B with brake C C with brake B04/4_05/5_1/5iseries_SHAFT.eps 0 0 Connector 1 2 3 Description Brake (optional) Power Encoder Notes 1. Shaft diameter runout = 0.02 mm max 2. Flange surface runout = 0.06 mm max 3. Maximum radial load for output shaft is 20 kgf (44 lb) www.ge-ip.com GE Intelligent Platforms 109 Motion Solutions Servo Motors βis Series Servo Motors Dimensions β2/4000is, β2/4000HVis 32 4 - ø 6.6 ON ø 100 D.B.C ø 43 ø 80 +0 -0.03 12 +0.5 -0.5 22 75 10 40 20 3 66.2 56.7 ø1 7 8.7 4 D 21.4 30.6 C Power Connections B 90 A Motor 23 1 2 3 4 U V W G 5 6 Power/Brake Connections +0 5 -0.030 B2/4_iseries_MOTOR.eps 18 8 12 1 2 3 4 5 6 U V W G B B +0.012 ø 14 +0.001 16 11 +0 11.2 10 -0.009 +0 3 -0.025 M5 Depth 12 Shaft detail Dimensions shown mm Dimension β2/4000is β2/4000HVis A A with brake B B with brake C C with brake D D with brake 130 159 119 148 75 75 59 59 B2/4_4/4iseries_SHAFT.eps Notes 1. Shaft diameter runout = 0.02 mm max 2. Flange surface runout = 0.06 mm max 3. Maximum radial load for output shaft is 25 kgf (55 lb) 110 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors βis Series Servo Motors Dimensions β4/4000is, β4/4000HVis 30 4 - ø 6.6 ON ø 100 D.B.C ø 43 ø 80 +0 -0.03 22 75 14 40 20 3 66.2 56.7 ø1 7 8.7 4 D 21.4 30.6 C Power Connections B 90 A Motor 23 2 3 4 V W G 5 6 Power/Brake Connections +0 5 -0.030 12 B4/4_iseries_MOTOR.eps 1 2 3 4 5 6 U V W G B B 11 16 +0.012 ø 14 +0.001 8 1 U M5 Depth 12 Shaft detail Dimension A A with brake B B with brake B2/4_4/4iseries_SHAFT.eps C C with brake D D with brake Dimensions shown mm β4/4000is β4/4000HVis 166 195 155 184 111 111 95 95 Notes 1. Shaft diameter runout = 0.02 mm max 2. Flange surface runout = 0.06 mm max 3. Maximum radial load for output shaft is 25 kgf (55 lb) www.ge-ip.com GE Intelligent Platforms 111 Motion Solutions Servo Motors βis Series Servo Motors Dimensions β8/3000is, β8/3000HVis, β12/3000is, β12/3000HVis 55 4- ø 9 ON ø 145 D.B.C. 45º 4 31 6 22 52 75 35 130 22 1 20 (8.7) (8.7) 25 10 40 3 72 65 ø 74 +0 ø 110 -0.035 ø1 39.5 +0 5 -0.030 2 47 B Motor A A1 +0 6 -0.03 2 - M4 DEPTH 10 +0 3 -0.29 8 -0.036 +0 2.5 -0.13 +0 M8 DEPTH 16 B8/3_12/3iseries_MOTOR.eps 10 +0 +0 ø 19 -0.013 ø 24 -0.021 Shaft detail β8/3000is β8/3000HVis β12/3000is β12/3000HVis Dimensions shown mm Dimension β8/3000is β8/3000HVis β12/3000is β12/3000HVis A A with brake A1 B B with brake 166 191 36 108 133 222 247 45 164 189 B8/3_12/3iseries_SHAFT.eps Connector 1 2 3 Description Brake (optional) Power Encoder Notes 1. Shaft diameter runout = 0.02 mm max 2. Flange surface runout = 0.05 mm max 3. Maximum radial load for output shaft is 70 kgf (154 lb) 112 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors βis Servo Series Motors Dimensions β22/2000is, β22/2000HVis 4 - ø 13.5 ON ø 200 D.B.C. B 45º 3.2 22 ± 0.5 20 31 51 (4 sides) 79 +0.01 40 25 44 3 38 Motor (8.7) 12 (22) 1 B 174 (8.7) 0 105 23 94 ø 22 ø 35 -0 +0 ø 114.3 -0.025 80 2 50 A +0 10 -0.038 +0 -0.30 70 3 2 - M6 DEPTH 10 B22/2iseries_MOTOR.eps 20 Shaft detail Dimensions shown mm Dimension β22/2000is β22/2000HVis A A with brake B B with brake 202 243 141 182 Connector B22/2iseries_SHAFT.eps 1 2 3 Description Brake (optional) Power Encoder Notes 1. Shaft diameter runout = 0.03 mm max 2. Flange surface runout = 0.06 mm max 3. Maximum radial load for output shaft is 200 kgf (440 lb) www.ge-ip.com GE Intelligent Platforms 113 Motion Solutions Servo Motors βis and βHVis Series Servo Motors Connections Description Serial Encoder Connections 1 2 4 5 3 6 8 9 7 10 βis and βHVis Motors βi Series Amplifier JF1 Connector N/C 2 1 N/C 1 2 RD 6 5 RD 5 6 +5 VDC 8, 9 9, 20 0 VDC 7, 10 12, 14 4 7 +6 VA (battery) All βis and βHVis Motors 1 3 2 12 5 7 9 4 6 8 10 14 16 18 20 Frame Ground 3 16 Cable Shield 3 16 GE Mating Motor Connector: ZA06B-6114-K204#E (90 degree) ZA06B-6114-K204#S (Straight) βi and βHVis Amplifier (JF1) Power and Brake Connections 6 5 4 3 2 1 β2is and β4is Motor Power/Brake β2HVis and β4HVis Motor Power/Brake D A C B β8is, β12is and β22is Motor Power β8HVis, β12HVis and β22HVis Motor Power 2 3 β0.4is, β0.5is and β1is Motor Power 1 2 3 4 β8is, β12is and β22is Brake β8HVis, β12HVis and β22HVis Brake 2 3 Phase U 1 1 A Phase V 2 2 B V Phase W 3 3 C W Earth (case) 4 4 D PE U Brake VDC n/a 5 n/a n/a Brake VDC n/a 6 n/a n/a GE Mating Motor Connector: ZA06B-6114-K220#E (90 degree) (β2is, β4is, β2HVis, β4HVis) ZA06B-6114-K220#S (Straight) (β2is, β4is, β2HVis, β4HVis) Z44A730464-G18 (90 degree) (β8is, β12is, β8HVis, β12HVis) Z44A730464-G17 (Straight) (β2is, β4is, β2HVis, β4HVis) ZA06B-6114-K230#E (β0.4is, β0.5is, β1is) Z44A730464-G20 (90 degree) (β22is, β22HVis) Z44A730464-G19 (Straight) (β22is, β22HVis) Description 1 4 β2is & β4is β8is, β12is, & β22is βi -Series Amplifier β2HVis & β4HVis β8HVis, β12HVis, & β22HVis CZ7/CZ5 Connector Motor Connector Motor Connector β0.4is, β0.5is & β1is Description Motor Connector β0.4is, β0.5is & β1is Motor Brake Connector Amplifier Mating Connector: ZA06B-6130-K200 (β0.4 to β8is) ZA06B-6110-K202#YYS (β12is, β22is, All βHVis) β8is, β12is, & β22is β8HVis, β12HVis, & β22HVis Motor Brake Connector Brake VDC 1 1 Brake VDC 2 2 Earth (case) 4 4 GE Mating Motor Connector: ZA06B-6114-K213#E (90 degree) (β8is, β12is, β22is, β8HVis, β12HVis, β22HVis) ZA06B-6114-K213#S (Straight) (β8is, β12is, β22is, β8HVis, β12HVis, β22HVis) ZA06B-6114-K232#E (β0.4is, β0.5is, β1is) 24 VDC Brake power connections are not polarized. 1 4 β0.4is, β0.5is and β1is Brake 114 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors βis Series Servo Motors Ordering Information Model Number Description ZA06B-0114-B203 ZA06B-0114-B203#0100 ZA06B-0114-B503 ZA06B-0114-B503#0100 ZA06B-0115-B203 ZA06B-0115-B203#0100 ZA06B-0115-B503 ZA06B-0115-B503#0100 ZA06B-0116-B203 ZA06B-0116-B203#0100 ZA06B-0116-B503 ZA06B-0116-B503#0100 ZA06B-0061-B203 ZA06B-0061-B203#0100 ZA06B-0061-B503 ZA06B-0061-B503#0100 ZA06B-0063-B203 ZA06B-0063-B203#0100 ZA06B-0063-B503 ZA06B-0063-B503#0100 ZA06B-0075-B203 ZA06B-0075-B203#0100 ZA06B-0075-B503 ZA06B-0075-B503#0100 ZA06B-0078-B203 ZA06B-0078-B203#0100 ZA06B-0078-B503 ZA06B-0078-B503#0100 ZA06B-0085-B203 ZA06B-0085-B203#0100 ZA06B-0085-B503 ZA06B-0085-B503#0100 β0.4/5000is Servo Motor β0.4/5000is Servo Motor, IP67 Protection β0.4/5000is Servo Motor with Brake β0.4/5000is Servo Motor with Brake, IP67 Protection β0.5/6000is Servo Motor β0.5/6000is Servo Motor, IP67 Protection β0.5/6000is Servo Motor with Brake β0.5/6000is Servo Motor with Brake, IP67 Protection β1/6000is Servo Motor β1/6000is Servo Motor, IP67 Protection β1/6000is Servo Motor with Brake β1/6000is Servo Motor with Brake, IP67 Protection β2/4000is Servo Motor β2/4000is Servo Motor, IP67 Protection β2/4000is Servo Motor with Brake β2/4000is Servo Motor with Brake, IP67 Protection β4/4000is Servo Motor β4/4000is Servo Motor, IP67 Protection β4/4000is Servo Motor with Brake β4/4000is Servo Motor with Brake, IP67 Protection β8/3000is Servo Motor β8/3000is Servo Motor, IP67 Protection β8/3000is Servo Motor with Brake β8/3000is Servo Motor with Brake, IP67 Protection β12/3000is Servo Motor β12/3000is Servo Motor, IP67 Protection β12/3000is Servo Motor with Brake β12/3000is Servo Motor with Brake, IP67 Protection β22/2000is Servo Motor β22/2000is Servo Motor, IP67 Protection β22/2000is Servo Motor with Brake β22/2000is Servo Motor with Brake, IP67 Protection βHVis Series Servo Motors Ordering Information Model Number Description ZA06B-0062-B203 ZA06B-0062-B203#0100 ZA06B-0062-B503 ZA06B-0062-B503#0100 ZA06B-0064-B203 ZA06B-0064-B203#0100 ZA06B-0064-B503 ZA06B-0064-B503#0100 ZA06B-0076-B203 ZA06B-0076-B203#0100 ZA06B-0076-B503 ZA06B-0076-B503#0100 ZA06B-0079-B203 ZA06B-0079-B203#0100 ZA06B-0079-B503 ZA06B-0079-B503#0100 ZA06B-0086-B203 ZA06B-0086-B203#0100 ZA06B-0086-B503 ZA06B-0086-B503#0100 β2/4000HVis Servo Motor β2/4000HVis Servo Motor, IP67 Protection β2/4000HVis Servo Motor with Brake β2/4000HVis Servo Motor with Brake, IP67 Protection β4/4000HVis Servo Motor β4/4000HVis Servo Motor, IP67 Protection β4/4000HVis Servo Motor with Brake β4/4000HVis Servo Motor with Brake, IP67 Protection β8/3000HVis Servo Motor β8/3000HVis Servo Motor, IP67 Protection β8/3000HVis Servo Motor with Brake β8/3000HVis Servo Motor with Brake, IP67 Protection β12/3000HVis Servo Motor β12/3000HVis Servo Motor, IP67 Protection β12/3000HVis Servo Motor with Brake β12/3000HVis Servo Motor with Brake, IP67 Protection β22/2000HVis Servo Motor β22/2000HVis Servo Motor, IP67 Protection β22/2000HVis Servo Motor with Brake β22/2000HVis Servo Motor with Brake, IP67 Protection Motor Cables See applicable amplifier section for information about the proper cables to use with each motor. www.ge-ip.com GE Intelligent Platforms 115 Motion Solutions Servo Motors VersaMotion Servo Motors Specifications Specifications IC800VMM01L IC800VMM02L IC800VMM04L IC800VMM07L Product Name VersaMotion 100 Watt VersaMotion 200 Watt VersaMotion 400 Watt VersaMotion 750 Watt Rated Output (kW) 0.1 0.2 0.4 0.75 Rated Torque (Nm) 0.32 0.64 1.27 2.39 Maximum Torque (Nm) 0.96 1.92 3.82 7.16 Rated Speed (RPM) 3000 3000 3000 3000 Maximum Speed (RPM) 5000 5000 5000 5000 Rated Current (Amps) 0.9 1.55 2.6 5.1 Maximum Current (Amps) 2.7 4.65 7.8 15.3 Rotor Moment of Inertia (Kg.m2 x 10-4) 0.037 0.177 0.277 1.13 Mechanical Time Constant (msec) 0.75 0.8 0.53 0.63 Torque Constant - KT (Nm/A) 0.36 0.41 0.49 0.47 Voltage Constant - KE (mV/rpm) 13.6 16 17.4 17.2 Armature Resistance (Ohm) 9.3 2.79 1.55 0.42 Armature Inductance (mH) 24 10.84 6.84 3.53 Electrical Time Constant (msec) 2.58 3.89 4.43 8.37 Maximum Radial Shaft Load (Newton) 78.4 196 196 245 Maximum Thrust Shaft Load (Newton) 39.2 68 68 98 Amplifier Model IC800VMA012 IC800VMA022 IC800VMA042 IC800VMA072 Motor Technical Data Insulation Class Class B Insulation Resistance >100M ohm, 500 VDC Insulation Strength 1500 VAC, 50Hz, 60 seconds Vibration Grade (um) 15 Brake Power (VDC) 24 Vibration 2.5G IP Rating IP65 (except shaft and connector) Environmental Specifications Relative Humidity 20~90%RH (non condensing) Operating Temperature 0 to 40°C Storage Temperature -10 to 80°C 116 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors VersaMotion Servo Motors Specifications (continued) Specifications IC800VMM10L IC800VMM10M IC800VMM20L IC800VMM20M IC800VMM30M Product Name VersaMotion 1000 Watt VersaMotion 1000 Watt VersaMotion 2000 Watt VersaMotion 2000 Watt VersaMotion 3000 Watt Rated Output (kW) 1.0 1.0 2.0 2.0 3.0 Rated Torque (Nm) 3.18 4.77 6.37 9.55 14.32 Maximum Torque (Nm) 9.54 14.32 19.11 28.66 42.96 Rated Speed (RPM) 3000 2000 3000 2000 2000 Maximum Speed (RPM) 5000 3000 5000 3000 3000 Rated Current (Amps) 7.3 5.6 11.3 11.0 16.1 Maximum Current (Amps) 21.9 24.9 33.9 33.0 48.3 Rotor Moment of Inertia (Kg.m2 x 10-4) 2.65 9.14 4.45 15.88 55 Mechanical Time Constant (msec) 0.74 1.64 0.66 1.05 1.06 Torque Constant - KT (Nm/A) 0.44 0.85 0.53 0.87 0.89 Voltage Constant - KE (mV/rpm) 16.8 31.9 19.2 31.8 32 Armature Resistance (Ohm) 0.20 0.465 0.14 0.174 0.052 Armature Inductance (mH) 2.0 5.99 1.53 2.76 1.38 Electrical Time Constant (msec) 10.26 12.88 10.63 15.86 26.39 Maximum Radial Shaft Load (Newton) 490 490 490 490 1470 Maximum Thrust Shaft Load (Newton) 98 98 98 98 490 Amplifier Model IC800VMA102 IC800VMA102 IC800VMA202 IC800VMA202 IC800VMA302 Motor Technical Data Insulation Class Class B Insulation Resistance >100M ohm, 500 VDC Insulation Strength 1500 VAC, 50Hz, 60 seconds Vibration Grade (um) 15 Brake Power (VDC) 24 Vibration 2.5G IP Rating IP65 (except shaft and connector) Environmental Specifications Relative Humidity 20~90%RH (non condensing) Operating Temperature 0 to 40°C Storage Temperature -10 to 80°C www.ge-ip.com GE Intelligent Platforms 117 Motion Solutions Servo Motors VersaMotion Servo Motors Speed Torque Curves operating zone. The limit of the continuous operating zone is determined with the motor’s ambient temperature at 20°C and its drive current as a pure sine wave. Actual operation is limited by the current The curves illustrate the relationship between motor speed and output torque. The motor can operate continuously at any combination of speed and torque within the prescribed continuous IC800VMM01L (100 Watt) 3 Intermittent Operation 0.5 0.25 Intermittent Operation 1 500 1000 1500 2000 2500 3000 3500 4000 4500 0 5000 500 1000 1500 2000 4500 5000 3.6 2500 3000 3500 4000 4500 5 0 5000 500 1000 1500 2000 3000 3500 4000 4500 0 5000 600 900 To rq u e ( N m) To rq u e ( N m ) 1500 1800 900 1200 10 2100 2400 2700 0 3000 1500 1800 2100 2400 2700 3000 2700 3000 33 Intermittent Operation 22 11 Continuous Operation 1200 600 IC800VMM30M (3000 Watt) 5 300 300 44 Intermittent Operation Continuous Operation 5000 Speed (RPM) 15 7.5 4500 Continuous Operation 2500 20 15 4000 Intermittent Operation IC800VMM20M (2000 Watt) IC800VMM20L (2000 Watt) Intermittent Operation 3500 7.5 Speed (RPM) 22.5 3000 3.75 Speed (RPM) 30 2500 11.25 Continuous Operation 2000 2000 IC800VMM10M (1000 Watt) Intermittent Operation Continuous Operation 1500 1500 15 2.5 1.8 1000 1000 Speed (RPM) To r q u e ( N m ) To r q u e ( N m ) To r q u e ( N m ) 4000 7.5 Intermittent Operation Tor q ue ( N m ) 3500 10 5.4 500 1000 1500 2000 Continuous Operation 2500 3000 Speed (RPM) Speed (RPM) O p er a t i ng Ti m e ( s ec o n d s) 3000 500 IC800VMM10L (1000 Watt) IC800VMM07L (750 Watt) 3500 4000 4500 5000 0 300 600 900 1200 1500 1800 2100 2400 Speed (RPM) Load Torque vs. Operating Time 103 102 101 100 100 2500 0 Speed (RPM) 7.2 104 Continuous Operation Continuous Operation Speed (RPM) 500 Intermittent Operation 2 1 0.5 Continuous Operation 0 To r q u e ( Nm ) 1.5 To r q u e ( Nm ) To r q u e ( Nm ) 4 2 0.75 0 IC800VMM04L (400 Watt) IC800VMM02L (200 Watt) 1 0 of the servo drive unit. The continuous operating zone must be derated for ambient temperature above 20°C. 120 140 160 180 200 220 240 260 280 Load Operating Time 120% 263.8 s 140% 35.2 s 160% 17.6 s 180% 11.2 s 200% 8s 220% 6.1 s 240% 4.8 s 260% 3.9 s 280% 3.3 s 300% 2.8 s 300 Load (% rated torque) 118 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors VersaMotion Servo Motors Dimensions IC800VMM01L MOTOR CONNECTION C4202H00-2X2P 300±50 ENCODER CONNECTION AMP 1-172169-9 LR 300±50 Ø Sh6 LG LE Ø LA LC 0.04 M Ø LBh7 ( 52.95 ) ( 44.95 ) LW 2-Ø LZ M 0.02 M LL KW 0.04 M ENCODER CONNECTION PIN No. FUNCTION COLOR 1 BLK 6 A B Z A B Z 7 DC+5V 2 3 4 5 RH WHT MOTOR CONNECTION ORG PIN No. FUNCTION COLOR BLK/RED 1 U RED WHT/RED 2 V WHT ORG/RED 3 W BLK BRN 4 C.G. GRN/YEL 8 GND BLU 9 SHIELD SHIELD Dimension IC800VMM01L LC LZ LA S 40 4.5 46 8 LB 30 LL 100.6 LL with brake N/A (no brake available on 100 Watt model at this time) LR LE LG LW RH KW 25 2.5 5 16 6.2 3 SHAFT END DETAILS Dimensions shown mm The boxes ( ) at the ends of the model names are for shaft type or options (keyway, brake and oilseal) www.ge-ip.com GE Intelligent Platforms 119 Motion Solutions Servo Motors VersaMotion Servo Motors Dimensions KW IC800VMM02L, IC800VMM04L, IC800VMM07L 300 ± 50 RH 300 ± 50 LR LE 4-ØLZ LC ØLBh7 LW ØSh6 ØLA LG LL Dimensions shown mm Dimension IC800VMM02L IC800VMM04L IC800VMM07L LC LZ LA S 60 5.5 70 14 60 5.5 70 14 80 6.6 90 19 LB 50 50 70 LL 105.5 130.7 138.3 LL with brake 141.6 166.8 178 LR LE LG LW RH KW 30 3 7.5 20 11 5 30 3 7.5 20 11 5 35 3 8 25 15.5 6 The boxes ( ) at the ends of the model names are for shaft type or options (keyway, brake and oilseal) 120 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors VersaMotion Servo Motors Dimensions KW IC800VMM10L, IC800VMM10M, IC800VMM20L, IC800VMM20M, IC800VMM30M LR LE RH 4-ØLZ LW LC ØLBh7 ØSh6 ØLA LG LL Dimensions shown mm Dimension IC800VMM10L IC800VMM10M IC800VMM20L IC800VMM20M IC800VMM30M LC LZ LA S 100 9 115 22 130 4 145 22 100 9 115 22 130 4 145 22 180 13.5 200 35 LB 95 110 95 110 114.3 LL 153.5 147.5 199 187.5 202.1 LL with brake 192.5 183.5 226 216 235 LR LE LG LW RH KW 45 5 12 32 18 8 55 6 11.5 36 18 8 45 5 12 32 18 8 55 6 11.5 36 18 8 79 4 20 63 30 10 The boxes ( ) at the ends of the model names are for shaft type or options (keyway, brake and oilseal) www.ge-ip.com GE Intelligent Platforms 121 Motion Solutions Servo Motors VersaMotion Servo Motors Ordering Information Part Number Motor Only Description Amplifier IC800VMM01LNKSE25 IC800VMM02LNKSE25 IC800VMM02LBKSE25 IC800VMM04LNKSE25 IC800VMM04LBKSE25 IC800VMM07LNKSE25 IC800VMM07LBKSE25 IC800VMM10LNKSE25 IC800VMM10MNKSE25 IC800VMM10LBKSE25 IC800VMM10MBKSE25 IC800VMM20LNKSE25 IC800VMM20MNKSE25 IC800VMM20LBKSE25 IC800VMM20MBKSE25 IC800VMM30MNKSE25 IC800VMM30MBKSE25 100 Watt VersaMotion Servo Motor 200 Watt VersaMotion Servo Motor 200 Watt VersaMotion Servo Motor with Brake 400 Watt VersaMotion Servo Motor 400 Watt VersaMotion Servo Motor with Brake 750 Watt VersaMotion Servo Motor 750 Watt VersaMotion Servo Motor with Brake 1000 Watt VersaMotion Servo Motor 1000 Watt VersaMotion Servo Motor 1000 Watt VersaMotion Servo Motor with Brake 1000 Watt VersaMotion Servo Motor with Brake 2000 Watt VersaMotion Servo Motor 2000 Watt VersaMotion Servo Motor 2000 Watt VersaMotion Servo Motor with Brake 2000 Watt VersaMotion Servo Motor with Brake 3000 Watt VersaMotion Servo Motor 3000 Watt VersaMotion Servo Motor with Brake IC800VMA012 IC800VMA022 IC800VMA022 IC800VMA042 IC800VMA042 IC800VMA072 IC800VMA072 IC800VMA102 IC800VMA102 IC800VMA102 IC800VMA102 IC800VMA202 IC800VMA202 IC800VMA202 IC800VMA202 IC800VMA302 IC800VMA302 Motor Cables See applicable amplifier section for information about the proper cables to use with each motor. 122 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors MTR-3T Series Servo Motors Specifications Specifications Units 3T11-G 3T12-G 3T13-G 3T21-G 3T22-G 3T23-G 3T24-H 3T42-H 3T43-H 3T43-J 3T44-J Continuous Stall Torque1 in-lb (Nm) 2.7 (0.30) 5.3 (0.6) 8 (0.9) 5.3 (0.60) 11.5 (1.3) 23.0 (2.6) 36.3 (4.1) 50.4 (5.7) 72 (8.13) 17.7 (2.0) 54.0 (6.1) Peak Torque in-lb (Nm) 9.3 (1.05) 20.8 (2.35) 24.6 (2.78) 19.9 (2.25) 35.5 (4.01) 53.5 (6.05) 58.2 (6.58) 105.8 (11.9) 100 (11.3) 106.7 (12.06) 143.6 (16.23) Rated Speed: @120 VAC input @240 VAC input @480 VAC input RPM 3,500 7,000 n/a 4,250 8,500 n/a 4,500 9,000 n/a 3,025 6,050 n/a 2,325 4,650 n/a 1,800 3,600 n/a 1,500 3,000 n/a 1,475 2,950 5,900 925 1,850 n/a 1,500 3,000 6,800 1,050 2,100 5,100 No-load Speed: @120 VAC input @240 VAC input @480 VAC input RPM 6,450 12,900 n/a 5,400 10,800 n/a 5,300 10,600 n/a 4,625 9,250 n/a 3,550 7,100 n/a 2,350 4,700 n/a 2,175 4,350 n/a 2,000 4,000 7,900 1,300 2,600 n/a 2,025 4,050 8,100 1,500 3,000 6,000 Feedback 4096 counts/rev resolver (control transmitter; 0.5 transformation ratio) Weight lb (kg) 5.0 (2.3) 6.4 (2.9) 7.7 (3.5) 136 (6.2) 16.7 (7.6) 16.7 (7.6) 20 (9.0) Rotor Inertia in-lb-s2 x 10-4 (kg-m2 x 10-4) 1.02 (0.12) 1.64 (0.19) 2.26 (0.26) 1.9 (0.22) 3.4 (0.38) 4.9 (0.55) 6.4 (0.72) 32 (3.6) 46 (5.2) 46 (5.2) Shaft Thrust Load2 lb (kg) n/a n/a n/a 17 (7.7) 17 (7.7) 17 (7.7) 17 (7.7) 41.5 (18.9) 41.5 (18.9) 41.5 (18.9) 41.5 (18.9) Shaft Radial Load2 lb (kg) n/a n/a n/a 62 (28.1) 62 (28.1) 62 (28.1) 62 (28.1) 157 (71.5) 157 (71.5) 157 (71.5) 157 (71.5) Torque Constant in-lb/A (rms) (Nm/A (rms)) 2.4 (0.27) 2.9 (0.32) 2.9 (0.32) 3.3 (0.37) 4.3 (0.49) 6.5 (0.74) 7.0 (0.79) 7.7 (0.87) 11.9 (1.34) 7.5 (0.85) 10.2 (1.15) Resistance (phase) Ohms 16.3 6.8 3.9 8.8 4.81 6.1 4.6 3.2 3.9 1.54 1.8 Inductance (phase) mH 7.1 4.3 2.7 10.5 7.4 10.6 8.9 8.9 13.0 5.3 7.1 Electrical Time Constant ms 0.43 0.63 0.69 1.19 1.54 1.73 1.93 2.78 3.33 3.44 3.94 Continuous Current 0.96 1.88 2.73 1.72 2.65 2.7 3.3 4.7 4.6 7.2 7.2 3 2.6 (1.2) A (rms) 3.3 (1.5) 4.2 (1.9) 3.7 (1.7) 60 (6.8) Torque shown is available up to an ambient temperature of 25°C with motor mounted to a 10’ x 10’ x 0.25’ aluminum heat sink. For higher ambient temperature the continuous Torque must be derated by multiplying by the following factor (155-t)/130 where t=ambient motor temperature in degrees C (40°C max.). 2 Shaft loads are based on L10 bearing life at 3000 rpm and assume force is applied to center of shaft. 3 Peak torque ratings are limited by the specific amplifier or controller shown in the MTR-Series motor ordering information based on the amplifier’s peak current limitations. 1 Optional Brake Data Inertia Adder Weight Adder Voltage Current Engage Time Release Time Torque in-lb-s2 x 10-4 (kg-m2 x 10-4) lb (kg) VDC ± 10% A ms ms in-lb (Nm) 1.1 (0.12) 0.4 (0.2) 24 0.33 25 25 10.6 (1.2) 1.1 (0.12) 0.4 (0.2) 24 0.33 25 25 10.6 (1.2) 1.1 (0.12) 0.4 (0.2) 24 0.33 25 25 10.6 (1.2) 1.1 (0.12) 0.4 (0.2) 24 0.33 25 25 10.6 (1.2) 1.1 (0.12) 0.4 (0.2) 24 0.33 25 25 10.6 (1.2) 1.1 (0.12) 0.4 (0.2) 24 0.33 25 25 10.6 (1.2) 1.1 (0.12) 0.4 (0.2) 24 0.33 25 25 10.6 (1.2) 9.7 (1.1) 1.3 (0.6) 24 0.66 20 30 88.5 (10) 9.7 (1.1) 1.3 (0.6) 24 0.66 20 30 88.5 (10) 9.7 (1.1) 1.3 (0.6) 24 0.66 20 30 88.5 (10) 9.7 (1.1) 1.3 (0.6) 24 0.66 20 30 88.5 (10) Environmental Specifications Relative Humidity Ambient Temperature Storage Temperature www.ge-ip.com 98% non-condensing -20 to 40°C operating -30 to 150°C GE Intelligent Platforms 123 Motion Solutions Servo Motors MTR-3T Series Servo Motors Specifications (continued) Specifications Units 3T45-H 3T54-H 3T55-H 3T57-H 3T66-H 3T67-G 3T69-G Continuous Stall Torque1 in-lb (Nm) 90.3 (10.2) 120 (13.5) 151 (17) 195 (22) 318 (36) 372 (42) 477 (53.9) Continuous Torque w/ 480 V, 20A S2K in-lb (Nm) n/a 119.3 (13.48) 150.3 (16.98) n/a 307 (34.69) 358.5 (40.5) 463 (52.3) Peak Torque3 in-lb (Nm) 181 (20.45) 304.9 (34.45) 383.9 (43.38) 488.8 (55.2) 772.5 (87.3) 902 (102) 1165 (132) Peak Torque w/ 480V, 20A S2K in-lb (Nm) n/a 339 (38.3) 426 (48.1) n/a 462 (52.2) 540 (61) 699 (78.9) Rated Speed: @120 VAC input @240 VAC input @480 VAC input RPM 825 1,650 4,000 n/a 2,100 4,300 n/a 1,650 3,400 n/a 2,450 n/a n/a 1,450 3,150 n/a 1,250 2,700 n/a 950 2,100 No-load Speed: @120 VAC input @240 VAC input @480 VAC input RPM 1,175 2,350 4,750 n/a 2,700 5,450 n/a 2,150 4,300 n/a 3,050 n/a n/a 2,000 3,950 n/a 1,700 3,400 n/a 1,300 2,650 41.9 (19) 79.3 (36) 92.5 (42) 119 (54) Feedback 4096 counts/rev resolver (control transmitter; 0.5 transformation ratio) Weight lb (kg) Rotor Inertia in-lb-s x 10 (kg-m2 x 10-4) 74 (8.4) 220 (24.9) 271 (30.6) 373 (42.1) 833 (94) 965 (109) 1230 (139) Shaft Thrust Load2 lb (kg) 41.5 (18.9) 31.5 (18.9) 31.5 (18.9) 31.5 (18.9) 48.3 (21.9) 48.3 (21.9) 48.3 (21.9) Shaft Radial Load2 lb (kg) 157 (71.5) 115 (52.3) 115 (52.3) 115 (52.3) 200 (45) 200 (45) 200 (45) Torque Constant in-lb/A (rms) (Nm/A (rms)) 12.9 (1.46) 11.3 (1.27) 14.2 (1.6) 10 (1.13) 15.4 (1.74) 18 (2.04) 23.3 (2.63) Resistance (phase) Ohms 2.1 0.8 0.9 0.3 0.32 0.35 0.41 Inductance (phase) mH 8.7 7.1 8.8 3.1 6.5 7.7 10 Electrical Time Constant ms 4.1 8.9 9.8 10.3 20.3 22 24.4 Continuous Current A (rms) 7.1 10.6 10.6 19.5 20.7 20.7 20.6 22.9 (10.4) 2 28.6 (13) 33 (15) -4 Torque shown is available up to an ambient temperature of 25°C with motor mounted to a 10’ x 10’ x 0.25’ aluminum heat sink. For higher ambient temperature the continuous Torque must be derated by multiplying by the following factor (155-t)/130 where t=ambient motor temperature in degrees C (40°C max.). 2 Shaft loads are based on L10 bearing life at 3000 rpm and assume force is applied to center of shaft. 3 Peak torque ratings are limited by the specific amplifier or controller shown in the MTR-Series motor ordering information based on the amplifier’s peak current limitations. 1 Optional Brake Data Inertia Adder Weight Adder Voltage Current Engage Time Release Time Torque in-lb-s2 x 10-4 (kg-m2 x 10-4) lb (kg) VDC ± 10% A ms ms in-lb (Nm) 9.7 (1.1) 1.3 (0.6) 24 0.48 20 30 88.5 (10) 31.9 (3.6) 3.3 (1.5) 24 0.41 25 50 159 (16) 31.9 (3.6) 3.3 (1.5) 24 0.41 25 50 159 (16) 31.9 (3.6) 3.3 (1.5) 24 0.41 25 50 159 (16) 84.1 (9.5) 4.8 (2.2) 24 0.73 25 75 354 (40) 84.1 (9.5) 4.8 (2.2) 24 0.73 25 75 354 (40) 84.1 (9.5) 4.8 (2.2) 24 0.73 25 75 354 (40) Environmental Specifications Humidity Ambient Temperature Storage Temperature 124 98% non-condensing -20 to 40°C operating -30 to 150°C GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors MTR-3T Series Servo Motors Speed Torque Curves MTR-3T11-G (230 V) MTR-3T11-G (115 V) MTR-3T12-G (115 V) 10 10 25 9 8 6 4 20 7 Intermittent Operation 6 5 4 3 2 2 Continuous Operation 1000 2000 4000 3000 5000 6000 4000 6000 Speed (RPM) Continuous Operation 8000 10000 12000 0 14000 MTR-3T12-G (230 V) Torque in-lb 15 Intermittent Operation 10 5 25 25 20 Intermittent Operation 15 10 10000 12000 1000 2000 Speed (RPM) 4000 3000 MTR-3T21-G (115 V) 20 20 12000 10 5000 Continuous Operation 0 6000 2000 4000 6000 8000 Speed (RPM) MTR-3T21-G (230 V) 25 10000 Intermittent Operation Speed (RPM) 25 6000 15 Continuous Operation 8000 5000 20 5 5 6000 4000 MTR-3T13-G (230 V) 30 0 3000 Speed (RPM) 30 Continuous Operation 4000 2000 MTR-3T13-G (115 V) 20 2000 1000 Speed (RPM) 25 0 10 5 0 7000 Intermittent Operation 15 Continuous Operation 1 Torque in-lb 0 Torque in-lb Tor que i n- l b Intermittent Operation Tor que i n- l b Tor que i n- l b 8 MTR-3T22-G (115 V) 40 Intermittent Operation 10 5 30 Intermittent Operation 15 10 500 1000 1500 2000 2500 3000 Speed (RPM) www.ge-ip.com 3500 4000 4500 5000 20 15 5 Continuous Operation 0 Intermittent Operation 25 10 5 Continuous Operation 0 Torque in-lb 15 Torque in-lb Torque in-lb 35 0 2000 4000 6000 Speed (RPM) 8000 10000 0 Continuous Operation 500 1000 1500 2000 2500 3000 3500 4000 Speed (RPM) GE Intelligent Platforms 125 Motion Solutions Servo Motors MTR-3T Series Servo Motors Speed Torque Curves (continued) MTR-3T22-G (230 V) 50 50 Intermittent Operation Intermittent Operation 20 15 40 Tor que i n- l b Intermittent Operation Tor que i n- l b Tor que i n- l b 25 60 60 35 30 MTR-3T23-G (230 V) MTR-3T23-G (115 V) 40 30 20 40 30 20 10 1000 2000 3000 4000 5000 6000 7000 0 8000 500 1000 Speed (RPM) MTR-3T24-H (115 V) 20 Continuous Operation 30 20 10 1000 2000 Speed (RPM) MTR-3T42-H (230 V) Torque in-lb Torque in-lb 50 1000 1500 2000 2500 3000 3500 4000 50 2000 3000 MTR-3T43-H (230 V) 6000 7000 8000 75 50 1500 2000 Speed (RPM) GE Intelligent Platforms 500 2500 3000 1500 1250 MTR-3T43-J (230 V) 100 75 50 0 1000 750 125 Intermittent Operation 25 Continuous Operation 1000 250 Speed (RPM) 100 Intermittent Operation To r q u e i n - l b To r q u e i n - l b 5000 MTR-3T43-J (115 V) 100 126 4000 Continuous Operation 0 125 500 50 25 Continuous Operation 1000 Intermittent Operation 75 Speed (RPM) 125 0 MTR-3T43-H (115 V) 75 0 2000 1500 100 Speed (RPM) 25 1000 125 Intermittent Operation 25 Continuous Operation 500 500 Speed (RPM) 100 75 0 5000 4000 3000 Continuous Operation MTR-3T42-H (460 V) Intermittent Operation 5000 50 0 125 100 4500 Intermittent Operation Speed (RPM) 125 4000 75 25 Continuous Operation 0 2500 2000 1500 3500 100 40 Torque in-lb Torque in-lb Torque in-lb 30 3000 2500 MTR-3T42-H (115 V) Intermittent Operation 40 1000 2000 125 50 500 1500 1000 MTR-3T24-H (230 V) Intermittent Operation 0 500 Speed (RPM) 60 50 25 0 2500 2000 1500 Continuous Operation Speed (RPM) 60 10 10 Continuous Operation Torque in-lb 0 10 Continuous Operation To r q u e i n - l b 5 Continuous Operation 500 1000 Intermittent Operation 75 50 25 1500 Speed (RPM) 2000 2500 0 Continuous Operation 500 1000 1500 2000 2500 3000 3500 4000 4500 Speed (RPM) www.ge-ip.com Motion Solutions Servo Motors MTR-3T Series Servo Motors Speed Torque Curves (continued) MTR-3T43-J (460 V) MTR-3T44-J (115 V) 125 75 50 2000 3000 75 50 4000 5000 6000 7000 8000 250 MTR-3T44-J (460 V) 500 750 50 25 75 250 500 Torque in-lb 100 75 300 350 Intermittent Operation 200 150 0 0 5000 4000 500 MTR-3T55-H (230 V) To r q u e i n - lb To r q u e i n - lb 250 200 150 Continuous Operation 1000 1500 2000 2500 0 3000 50 1500 www.ge-ip.com 1000 2000 3000 450 450 350 300 1750 2000 2250 5000 6000 400 Intermittent Operation 250 200 150 0 4000 MTR-3T57-H (230 V) 500 50 1250 Continuous Operation Speed (RPM) 500 100 Speed (RPM) 150 MTR-3T55-H (460 V) Intermittent Operation 1000 Intermittent Operation 200 50 400 750 250 Speed (RPM) 350 2500 2000 100 Continuous Operation Speed (RPM) 400 1500 300 250 50 500 1000 MTR-3T54-H (460 V) 400 100 Continuous Operation 250 500 Speed (RPM) 350 25 0 Continuous Operation 0 1250 1000 To r q u e i n - lb Torque in-lb 125 100 750 Torque in-lb Intermittent Operation 3000 75 MTR-3T54-H (230 V) 150 2000 100 25 MTR-3T45-H (460 V) 1000 Intermittent Operation Speed (RPM) 200 3000 125 50 Continuous Operation Speed (RPM) 300 150 100 0 6000 5000 2500 2000 175 Intermittent Operation 25 4000 1500 MTR-3T45-H (230 V) 125 50 Continuous Operation 3000 1000 200 Torque in-lb Intermittent Operation Torque in-lb Torque in-lb 150 2000 500 Speed (RPM) 175 75 50 0 1500 1250 MTR-3T45-H (115 V) 125 175 1000 200 1000 50 Speed (RPM) 150 0 75 25 0 9000 Intermittent Operation Continuous Operation 25 Speed (RPM) 100 100 Continuous Operation Continuous Operation 1000 100 125 Intermittent Operation Tor que i n- l b Tor que i n- l b Tor que i n- l b Intermittent Operation 0 150 125 100 25 MTR-3T44-J (230 V) 150 1000 1500 300 200 150 50 2000 2500 3000 Speed (RPM) 3500 4000 4500 Intermittent Operation 250 100 Continuous Operation 500 350 0 Continuous Operation 500 1000 1500 2000 2500 3000 3500 Speed (RPM) GE Intelligent Platforms 127 Motion Solutions Servo Motors MTR-3T Series Servo Motors Speed Torque Curves (continued) MTR-3T66-H (230 V) MTR-3T66-H (460 V) 800 500 800 Intermittent Operation 600 400 300 400 Tor que i n- l b Intermittent Operation Tor que i n- l b Tor que i n- l b 1000 900 700 500 MTR-3T67-G (230 V) 600 300 200 200 100 100 Continuous Operation 0 500 1000 0 2000 1500 MTR-3T67-G (460 V) 2000 2000 3000 2500 600 400 0 3500 1250 1000 1500 1750 800 800 200 Continuous Operation 750 MTR-3T69-G (460V) Torque in-lb Torque in-lb Torque in-lb 200 1500 500 1000 Intermittent Operation 300 1000 250 Speed (RPM) 1000 Intermittent Operation 500 Continuous Operation MTR-3T69-G (230 V) 400 0 300 0 4000 3000 1200 600 100 400 Speed (RPM) 700 500 500 100 1000 Intermittent Operation 600 200 Continuous Operation Speed (RPM) 700 250 400 200 Continuous Operation 750 500 Speed (RPM) Intermittent Operation 600 1250 1000 1500 Speed (RPM) 0 Continuous Operation 500 1000 1500 2000 2500 3000 Speed (RPM) Bearing Fatigue Life (L10) MTR-3T4x Series MTR-3T2x Series 360 15 00 RP M (F a M ax =2 2. 5) 67.5 315 Ra d i a l F orce (lbs.) Ra d ia l Fo rce (lbs.) 90 30 00 RP M (Fa Ma x= 17 ) 45 00 RP M (Fa Ma x= 14 ) 600 0 RP M (Fa Ma x= 12) 750 0 RP M (Fa Ma x= 11) 900 0 RP M (Fa Ma x= 10) 45 50 0 RP M (Fa M ax =9 0) 270 10 00 RP M (Fa M ax =6 7) 225 200 0 RP M (Fa Ma x= 49) 300 0 RPM (Fa 400 0 RPM (Fa Ma x=4 2) 500 0 RPM (Fa Ma x=3 7) 600 0 RPM (Fa Ma x=3 4) x=3 1) 7500 RPM (Fa Ma Max =28) 180 135 90 0 5 10 15 20 0 25 10 Distance from Flange along shaft extension where radial force is applied (mm) Distance from Flange along shaft extension where radial force is applied (mm) MTR-3T5x Series MTR-3T6x Series 360 10 00 R P M (F a Max = 50 ) 180 Ra d i a l F o r c e (lb s .) Ra d ia l F o r c e ( lb s .) 225 20 00 RP M (F a M ax =3 8) 30 00 RP M (F 40 00 RP M a M ax =3 1) 50 00 RP M (Fa M ax =2 8) (Fa M ax 60 00 RP M (Fa Ma x==2 5) 23 ) 135 90 0 10 20 30 40 Distance from Flange along shaft extension where radial force is applied (mm) 128 40 30 20 The L10 20,000 hour rating means that 10% of the bearings will fail in 20,000 hours of operation if within the parameters specified on the curve. Median bearing life is between 4 to 5 times the L10 bearing fatigue life. The bearing fatigue life is an industry standard lifetime measurement and is a good indicator of motor MTBF. GE Intelligent Platforms 50 315 1000 RPM 270 77) 20 00 RP M (F a M ax =5 225 8) 30 00 RP M (F a M ax =4 8) 40 00 RP M (Fa M ax =4 3) 50 00 RP M (Fa Ma x= 38 ) 60 00 RP M (Fa Ma x= 36 ) 180 135 (F a M ax= 10 20 30 40 50 Distance from Flange along shaft extension where radial force is applied (mm) www.ge-ip.com Motion Solutions Servo Motors MTR-3T10 Series Servo Motor 1.79 (45.5) Dimensions .10 ± .01 (2.5 ± 0.3) .31 ± .04 (8 ± 1) ø 1.5746 (40) j6 ø .3544 (9) k6 .787 (20) CENTER HOLE DR M3 DIN 332 ( L ) MAX .787 ± 0.02 (20 ± 0.5) POWER CONNECTOR --------------- SENSOR CONNECTOR ---------------- 2.323 (59) ø 2.48 (63) .19 (4.8) (x4) SQ. 2.17 (SQ. 55) Model L Max Weight 3T11 4.921 (125) 2.6 (1.2) 3T12 5.906 (150) 3.3 (1.5) 3T13 6.890 (175) 4.2 (1.9) Brake Option: Add 1” (25 mm) to L; Add 0.4 Ibs (0.2 kg) to Weight 4 12.0 11.8 Dimensions are shown in inches (mm), weight in pounds (kg) 10.2 www.ge-ip.com BRAKE DATA : 1.2 Nm , 24V , 0.4A KEY A 3x3x12 DIN 6885 GE Intelligent Platforms 129 Motion Solutions Servo Motors MTR-3T20 Series Servo Motor .10 ± .01 (2.5 ± 0.3) .31 ± .04 (8 ± 1) 1.71 (43.5) CENTER HOLE DR M4 DIN 13.07 (332) Dimensions ø .43 (11) k6 ø 2.36 (60) j6 .906 (23) ( L ) MAX .906 ± 0.02 (23 ± 0.5) SENSOR CONNECTOR ---------------- POWER CONNECTOR --------------- ø 3.35 (85) 45° ø .228 (5.8) (x4) 1.77 (45) (x4) SQ. 2.76 (70) 3.5 16.0 15.8 12.5 BRAKE DATA : 1.2 Nm , 24V , 0.4A (L) 3T24 218.00 3T23 193.00 3T22 Model 3T21 3T21 KEY A 4x4x16 DIN 6885 CUSTOMER KEY OPTION (+WE1) MODEL BRAKE OPTION (+BR) 168.00 L Max 143.00 Weight 5.63 (143) 3.7 (1.7) 3T22 6.61 (168) 5.0 (2.3) 3T23 7.59 (193) Tolerances 3T24 Surface 8.58 (218) Scale : 6.4 (2.9) 1:2 7.7 (3.5) X.X = ± 0.3mm Material : 6.3 X.XXBrake = ± 0.1mm Option: Add 0.4 Ibs (0.2 kg) to Weight Ang. Dim. = ± 1∞ Dimensions are shown in inches (mm), weight in pounds (kg) 130 GE Intelligent Platforms Weight : SERVOMOTOR OUTLINE : 3 STANDARD OPTION : + RES www.ge-ip.com Motion Solutions Servo Motors MTR-3T40 Series Servo Motor Dimensions SENSOR CONNECTOR ---------------- .709 (18) ø 4.33 (110) j6 ø .748 (19) k6 .354 ± .04 (9 ± 1) 1.63 (41.5) .138 ± .01 (3.5 ± 0.3) POWER CONNECTOR --------------- ø 5.12 (130) 1.57 (40) CENTER HOLE DR M6 DIN 13.07 (332) 45° ø .354 (9) (x4) ( L ) MAX. .40 (10) MAX. 1.57 ± .02 (40 ± 0.5) ROTATION STOP 2.95 (75) (x4) SQ. 4.53 (115) 5 32.0 31.7 21.5 BRAKE DATA : 10 Nm , 24V , 0.7A MODEL (L) 3T45 260 3T44 235 3T43 210 3T42 185 Tolerances X.X = ± 0.3mm X.XX = ± 0.1mm Ang. Dim. = ± 1∞ 6.3 Scale : Material : 1:2 Remove all burrs and sha SERVOMOTOR OUTLINE : 3T4 SERIES KEY A 6x6x32 DIN 6885 CUSTOMER KEY OPTION (+WE1) Surface STANDARD OPTION : + RES + ENC1 BRAKE OPTION (+BR) 3T40.eps Model L Max Weight 3T42 7.28 (185) 13.6 (6.2) 3T43 8.27 (210) 16.7 (7.6) 3T44 9.25 (235) 20.0 (9.0) 3T45 10.24 (260) 22.9 (10.4) Brake Option: Add 1.3 Ibs (0.6 kg) to Weight Dimensions are shown in inches (mm), weight in pounds (kg) www.ge-ip.com GE Intelligent Platforms 131 Motion Solutions Servo Motors MTR-3T50 Series Servo Motor Dimensions .138 ± .004 (3.5 ± 0.1) ø .945 (24) k6 ø 5.12 (130) j6 .472 ± .04 (12 ± 1) SENSOR CONNECTOR ---------------- POWER CONNECTOR --------------- 1.63 (41.5) .709 (18) ø 6.5 (165) 1.97 (50) CENTER HOLE DR M8 DIN 13.07(332) 45° .40 (10) MAX. ( L ) MAX. ø .433 (11) (x4) 1.97 ± .02 (50 ± 0.5) ROTATION STOP 3.7 (94) x4 SQ. 5.59 (142) MODEL 5 40.00 39.70 27 BRAKE DATA : 18 Nm , 24V , 0.6A KEY A 8x7x40 DIN 6885 CUSTOMER KEY OPTION (+WE1) 3T50.eps BRAKE OPTION (+BR) Tolerances X.X = ± 0.3mm X.XX = ± 0.1mm Ang. Dim. = ± 1∞ Model Surface 6.3 Scale : Material : 305 3T55 255 3T54 230 3T53 205 Weight : 1:2 Remove all burrs and sharp corners L Max Weight SERVOMOTOR OUTLINE : 3T55 SERIES 3T54 9.06 (230) 28.6 (13.0) 3T55 10.04 (255) 33.0 (15.0) 3T57 12.01 (305) 41.9 (19.0) STANDARD OPTION : + RES + ENC1 Brake Option: Add 3.3 Ibs (1.5 kg) to Weight Dimensions are shown in inches (mm), weight in pounds (kg) 132 GE Intelligent Platforms (L) 3T57 www.ge-ip.com Motion Solutions Servo Motors MTR-3T60 Series Servo Motor Dimensions .67 (17) .157 ± .01 (4 ± 0.3) POWER CONNECTOR --------------(SEE NOTE BELOW) A .591 ± .04 (15 ± 1) SENSOR CONNECTOR ---------------- 1.63 (41.5) 1.18 (30) ø 1.26 (32) k6 ø 7.09 (180) j6 ø 8.46 (215) 2.28 (58) CENTER HOLE DR M12 DIN 13.07 (332) 45° ø .551 (14) (x4) ( L ) MAX. .236 (6) MAX. 2.28 ± .02 (58 ± 0.5) 2.28 (58) 4.92 (125) (x4) SQ. 7.48 (190 ) MODEL (L) 4 50.00 49.70 Tolerances X.X = ± 0.3mm X.XX = ± 0.1mm Ang. Dim. = ± 1∞ 35 PMA69 395 PMA67 345 BRAKE DATA : PMA66 320 40 Nm , 24V , 1.0A PMA65 295 PMA64 270 KEY A 10x8x50 DIN 6885 CUSTOMER KEY OPTION (+WE1) BRAKE OPTION (+BR) Surface Scale : 1:3 6.3 SERVOMOTOR OUTLINE : 3T6 SERIES STANDARD OPTION : + RES + ENC1 Model L Max Weight 3T66 12.60 (320) 79.3 (36.0) 3T67 13.58 (345) 92.5 (42.0) 3T69 15.55 (395) 119 (54.0) Brake Option: Add 4.8 Ibs (2.2 kg) to Weight 3T60.eps www.ge-ip.com Dimensions are shown in inches (mm), weight in pounds (kg) GE Intelligent Platforms 133 Motion Solutions Servo Motors MTR-3T Series Servo Motor Connections 8 2 7 4 12 1 10 2 6 E 1 9 Power and Brake 3 11 5 5 4 Resolver Pin Function Pin Function 1 2 4 5 E Phase T Phase S Ground (Frame) Optional Brake Phase R Optional Brake + 1 2 3 4 5 6 7 8 S1 (+sine) S3 (-sine) S4 (-cosine) S2 (+cosine) R1 (Excitation) R2 (Excitation RTN) Thermistor Thermistor 134 GE Intelligent Platforms www.ge-ip.com Motion Solutions Servo Motors MTR-Series Servo Motors Ordering Information Amplifier/Controller Part Number* Motor Only Motor with Brake Description S2K Amplifier S2K Controller MTR-3T11-G-R-0-M-S MTR-3T12-G-R-0-M-S MTR-3T13-G-R-0-M-S MTR-3T21-G-R-0-M-S MTR-3T22-G-R-0-M-S MTR-3T23-G-R-0-M-S MTR-3T24-H-R-0-M-S MTR-3T42-H-R-0-M-0 MTR-3T43-H-R-0-M-0 MTR-3T42-H-R-0-M-0 MTR-3T43-J-R-0-M-0 MTR-3T44-J-R-0-M-0 MTR-3T45-H-R-0-M-0 MTR-3T54-H-R-0-M-0 MTR-3T55-H-R-0-M-0 MTR-3T57-H-R-0-M-0 MTR-3T66-H-R-0-M-0 MTR-3T67-G-R-0-M-0 MTR-3T69-G-R-0-M-0 MTR-3T42-H-R-0-M-0 MTR-3T43-J-R-0-M-0 MTR-3T44-J-R-0-M-0 MTR-3T45-H-R-0-M-0 MTR-3T54-H-R-0-M-0 MTR-3T55-H-R-0-M-0 MTR-3T66-H-R-0-M-0 MTR-3T67-G-R-0-M-0 MTR-3T69-G-R-0-M-0 2.3 in-lb, 230V, IP65, Metric, Seal 5.3 in-lb, 230V, IP65, Metric, Seal 8 in-lb, 230V, IP65, Metric, Seal 5.6 in-lb, 230V, IP65, Metric, Seal 11.5 in-lb, 230V, IP65, Metric, Seal 17.7 in-lb, 230V, IP65, Metric, Seal 23 in-lb, 230V, IP65, Metric, Seal 33 in-lb, 230V, IP65, Metric 54 in-lb, 230V, IP65, Metric 33 in-lb, 230V, IP65, Metric 54 in-lb, 230V, IP65, Metric 72 in-lb, 230V, IP65, Metric 90 in-lb, 230V, IP65, Metric 120 in-lb, 230V, IP65, Metric 151 in-lb, 230V, IP65, Metric 195 in-lb, 230V, IP65, Metric 319 in-lb, 230V, IP65, Metric 372 in-lb, 230V, IP65, Metric 478 in-lb, 230V, IP65, Metric 33 in-lb, 460V, IP65, Metric 54 in-lb, 460V, IP65, Metric 72 in-lb, 460V, IP65, Metric 90 in-lb, 460V, IP65, Metric 120 in-lb, 460V, IP65, Metric 151 in-lb, 460V, IP65, Metric 318 in-lb, 460V, IP65, Metric 372 in-lb, 460V, IP65, Metric 478 in-lb, 460V, IP65, Metric IC800SSD104RS1 IC800SSI104RS1 IC800SSI104RD2 IC800SSI104RP2 IC800SSD107RS1 IC800SSI107RS1 IC800SSI107RD2 IC800SSI107RP2 IC800SSD216RS1 IC800SSD228RS1 IC800SSI216RD2 IC800SSI216RP2 IC800SSI228RP2 IC800SSI228RD2 IC800SSD407RS1 IC800SSD420RS1 IC800SSI407RS1 IC800SSI407RD2 IC800SSI407RP2 MTR-3T11-G-R-B-M-S MTR-3T12-G-R-B-M-S MTR-3T13-G-R-B-M-S MTR-3T21-G-R-B-M-S MTR-3T22-G-R-B-M-S MTR-3T23-G-R-B-M-S MTR-3T24-H-R-B-M-S MTR-3T42-H-R-B-M-0 MTR-3T43-H-R-B-M-0 MTR-3T42-H-R-B-M-0 MTR-3T43-J-R-B-M-0 MTR-3T44-J-R-B-M-0 MTR-3T45-H-R-B-M-0 MTR-3T54-H-R-B-M-0 MTR-3T55-H-R-B-M-0 MTR-3T57-H-R-B-M-0 MTR-3T66-H-R-B-M-0 MTR-3T67-G-R-B-M-0 MTR-3T69-G-R-B-M-0 MTR-3T42-H-R-B-M-0 MTR-3T43-J-R-B-M-0 MTR-3T44-J-R-B-M-0 MTR-3T45-H-R-B-M-0 MTR-3T54-H-R-B-M-0 MTR-3T55-H-R-B-M-0 MTR-3T66-H-R-B-M-0 MTR-3T67-G-R-B-M-0 MTR-3T69-G-R-B-M-0 IC800SSI420RD2 IC800SSI420RP2 *Motors can possibly be used with larger amplifiers/controllers in order to increase the system peak torque capability. Contact GE for assistance. Connector Mates Motor Series Function Applicable Model Part Number Source MTR-3T Series Motor Power Resolver All All 21000526 21000525 GE GE Motor Cables See applicable amplifier section for information about the proper cables to use with each motor. www.ge-ip.com GE Intelligent Platforms 135 Motion Solutions Servo Motors Notes: 136 GE Intelligent Platforms www.ge-ip.com Motion Solutions Stepping Amplifiers and Motors GE Intelligent Platforms MTR-Series Stepping solutions provide an economical open loop alternative when the performance of a servo is not required. Stepping motors systems are easy to set up, do not require the tuning that is typical with servo motors and provide cost effective solutions for a variety of automation applications. The Power Cube offers full or half step selection in a very compact package while the S2K Stepping Motor Controller provides microstepping for applications requiring improved smoothness and resolution. When matched with the MTR-Series stepping motors these solutions provide unparalleled performance in the field of stepping motor technology and are ideal for demanding automation applications. communications in a single compact package. The Stepping Motor Cube is available in pulse command input formats or with an integral DeviceNet communications interface. Providing multiaxis networked motion solutions has never been easier. Besides saving valuable panel space the Stepping Motor Cube also reduces system wiring and integration costs. The unique Stepping Motor Cube provides the space-saving advantage of integrating a stepping amplifier, control, motor and • NEMA 23 and 34 motor mountings mate easily to off the shelf gearheads • Power Cube requires DC power only - excellent for battery based applications! APPLICATIONS • Packaging • 50,000 Microsteps when used with the S2K Series provides enhanced resolution and accuracy • Test equipment • Stepping motor holding torque range from 61–3074 oz-in (0.43-21.7 Nm) • Material handling • Automatic fixturing • Index table • Feed-to-length • Light assembly • Semiconductor • Electronic manufacturing • and many more www.ge-ip.com GE Intelligent Platforms 137 Motion Solutions Power Cube Stepping Amplifiers Stepper Performance in a Space-Saving Package The Power Cube Stepping Motor-Drive Package provides a costeffective solution for typical OEM stepping motor applications in a rugged and easy to install package. The Power Cube is ideal for high volume applications such as packaging, test equipment, automatic fixturing and material handling. The Power Cube drive accepts pulse and direction inputs from an external pulse source such as the GE Operator Control Station (OCS) stepping control module. Unlike many lowcost stepping motor drives, the Power Cube is a high performance bipolar chopper design. This drive design maintains constant current in a wide range of operating conditions and provides better high-speed performance than other similar drive designs. Optional high performance MTR-Series stepping motors are matched to the drive characteristics to provide optimum performance. Like all other GE motor products, these motors provide maximum power in a minimum frame size. They also incorporate exceptional heat dissipation capability. Features • Low cost stepping drive and motor for OEM applications • High performance bipolar chopper translator rated at 4 Amps continuous • Accepts power supply input voltages from 12-48 VDC • Rugged design for demanding applications • Full and half-step user configurable modes • On-board potentiometer or remote inputs can be used for control Like all GE products, the Power Cube incorporates key design features to provide the flexibility, performance and serviceability demanded by industrial users. These features include: • Completely packaged drive unit with heat sink • Optically isolated inputs for noise immunity • Overtemperature, overcurrent and overvoltage protection • Quick disconnect terminals for ease of installation and replacement • Optional MTR-Series motors and cables simplify system integration 138 GE Intelligent Platforms www.ge-ip.com Motion Solutions Stepping Amplifiers Power Cube Features Specifications Pulse and Direction Inputs Input Format Input Voltage Range Maximum Input Pulse Rate Minimum Pulse Width +4 VDC pulse/direction; +24 VDC pulse/direction differential, optically isolated 3.5-4.2 VDC for +4 V input; 12-30 VDC for +24 V input 50 kHz 5 microseconds Digital Inputs and Outputs Dedicated Inputs Dedicated Outputs Operating Range Interface Format Maximum Off Input Voltage Minimum On Input Voltage Input Load Maximum On Output Resistance Maximum Load Output Current Maximum Off Output Leakage Current Enable, power save OK, Stall 4-24 VDC, 30 VDC Maximum optically isolated, source/sink user configurable 1 VDC 4 VDC 1k Ohms 35 Ohms 100 mA 200 nA Step Size Selection A open open short B open short open Step Size Full Stepping (200 steps/rev) Half Stepping (400 steps/rev) Microstepping (1,000 steps/rev) short = Connect to Step Size Common DC Input Power Requirements Drive Overvoltage Threshold Undervoltage Threshold 24 VDC ±20% @ 3.1 Amps max.1 48 VDC ±10% @ 3.1 Amps max.1 54 VDC ±2 VDC 18 VDC ±2 VDC Output Power Voltage range Frequency Current 2 17 to 38 Vrms 2 phase 0-8 kHz fundamental (16.4 kHz PWM) 4 A rms per phase Environmental Specifications Operating Temperature, Free Air Ambient Storage and Shipping Temperature Enclosure Type 0 to 50° C @ 3 Amps 1 to 45° C @ 4 Amps -40 to 80° C Encapsulated ORDERING INFORMATION Motor Compatibility and Configuration Stepping Motor MTR-1216 MTR-1220 MTR-1221 MTR-1235 MTR-1231 MTR-1331-J MTR-1N31-I Reserved 1 2 DIP Switch Location 1 2 4 Off Off Off On Off Off Off On Off On On Off Off Off On On Off On Off On On On On On PRG Off Off Off Off Off Off Off Off Connection Parallel Series Parallel Series Parallel Series Series TBD Amps RMS at 100% Current 2.5 2.5 3.5 3.0 3.1 4.0 4.0 TBD Amps RMS at 60% current 1.5 1.5 2.1 1.8 1.9 2.4 2.4 TBD Stall Velocity Threshold RPS 9 4 4 3 3 4 4 TBD Power Cube IC800PCUB00300 DIN Rail Mounting Plate IC800PCUBDINMTG DB15 to Screw Terminal Adapter IC800CUBDB15ADP DC input power has undervoltage and overvoltage detection. The outputs are provided with internal overload protection. www.ge-ip.com GE Intelligent Platforms 139 Motion Solutions Stepping Amplifiers Power Cube Connections Discrete Inputs and Outputs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 x LOAD 100 MA MAX x + - 1 2 4 P x LOAD 100 MA MAX + - 3.5-4.2 VDC IC800CUBDB15ADP Optional DB15 to Screw Terminal Adapter J2 Pulse + (24V) Pulse + (4V) Pulse – Direction + (24V) Direction + (4V) Direction – Input Common Enable Power Save OK Stall Output Common Step Size Select A Step Size Select B Step Size Common J1 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -Program 1 2 3 4 5 6 7 8 x 18-30 VDC -Select Motor 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 Dip Switch Motor Selection Position 1 2 3 4 5 6 7 8 Function Phase A+ Phase APhase B+ Phase BEarth_GND VM+ VMEarth_GND DB15 PINOUT Pulse + (24V) Pulse + (4V) Pulse Direction + (24V) Direction + (4V) Direction Input Common Enable Input Power Save OK Output Stall Output Output Common Step Size Select A Step Size Select B Step Size Common Mechanical Specifications Dimensions in inches (mm) 2.320 (58.9) 0.360 (9.1) IC800PCUBDINMTG Optional DIN Rail Mount Plate 1.600 (40.6) POWER STATUS GREEN - OK RED - Over Voltage YELLOW - Under Voltage OFF - No Power 2.930 (74.4) 0.492 (12.49) DRIVE STATUS GREEN RED YELLOW OFF - OK - Over Current - Stall - Disabled 2.210 (56.1) Ø0.175 (4.445) (4 PLACES) USE 3MM SCREW 0.5 (12.7) LONG 0.180 (4.57) dia. (4 places) 0.360 (9.1) PowerCubeTM stepper 1.960 (49.8) 1 2 -Select Motor 3 4 -Program 2.680 (68.1) 9 1 8 2.756 (70.0) 1.969 (50.0) A+ AB+ 15 0.180 (4.57) B- 2.205 (56.01) VM+ 2.933 (74.49) VM- Weight = 12 oz. (0.34kg) 140 GE Intelligent Platforms www.ge-ip.com Motion Solutions MTR-Series Stepping Motors High Performance at an Economical Price The GE MTR-Series Stepping Motors provide unparalleled performance in the field of stepping motor technology and are ideal for the demanding automation applications requiring precision positioning and/or velocity control. Higher speed capability and compact size provide performance capabilities not previously attainable. Features • Low inertia design for improved machine cycle rates • Fully connectorized for easy installation MTR-Series high torque stepping motors incorporate many design features to enhance reliability and performance. High energy product rare earth magnets provide high torque-to-inertia ratios for exceptional machine cycle rates. Rare earth magnet inserts in the stator increase torque production resulting in maximum power in the minimum motor size. • Long life oversized bearings and high temperature insulation for superior reliability • Exposed laminations for improved heat dissipation • Economical design without sacrificing performance Exposed laminations aid thermal dissipation Rare earth rotor magnets • Brushless design minimizes maintenance • Optional 500 ppr Encoder Stepping motors provide a low cost alternative for automation applications requiring high torque without the high speed provided by servo motors. In addition, steppers can operate open loop, which means they do not require the cost of the motor position feedback device necessary with servo systems. Stepping motors are easy to set up and do not require the tuning that is typical with servo motors and provide solutions for a variety of automation applications when used with GE motion control products. The Power Cube is user-configurable for half-stepping when applications require improved smoothness and resolution. For further performance enhancement, the S2K Stepping Motor Controller implements microstepping technology for 50,000 steps per revolution. www.ge-ip.com Class H magnet wire Laminated rotor Encapsulated stator for exceptional Precision ground rotor thermal dissipation OD and honed stator properties ID for concentric air gap Unique octagonal end cap simplifies automated assembly NEMA Size 23 (1200 Series only) or 34 mounting Oversized bearings for longer life GE Intelligent Platforms 141 Motion Solutions Stepping Motors MTR-Series Features Specifications for Stepping Motors used with Power Cube Amplifier Specification Units MTR-1216-D MTR-1220-D MTR-1221-D MTR-1231-D MTR-1235-D MTR-1331-J-D MTR-1N31-I-D Holding Torque1 oz-in (Nm) 61 (0.43) 116 (0.82) 124 (0.87) 236 (1.68) 185 (1.31) 327 (2.31) 605 (4.27) Inertia oz-in-sec2 (kg-m2 x 10-3) 0.0010 (0.007) 0.0015 (0.011) 0.0017 (0.012) 0.0036 (0.025) 0.0170 (0.012) 0.0202 (0.014) 0.0202 (0.014) Winding Parallel/Series Parallel Series Parallel Parallel Series Series Series Rated Current/Phase Amps 2.5 2.7 1.8 1.6 3.4 4.2 4.3 Phase Resistance Ohms 0.84 0.76 2.12 3.12 0.68 0.52 0.72 Phase Inductance mH 2.3 2.5 8.0 12.4 2.4 4.4 5.8 Detent Torque oz-in (Nm) 2.5 (0.018) 4.8 (0.034) 9.4 (0.066) 17 (0.12) 4.6 (0.32) 22 (0.16) 18 (0.13) 2 Number of Phases n/a 2 2 2 2 2 2 2 Number of Poles n/a 50 50 50 50 50 50 50 Full Steps per Revolution Steps 200 200 200 200 200 200 200 Full Step Angle Degrees 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.0 (0.45) 1.2 (0.55) 1.5 (0.68) 2.5 (1.13) 2.1 (0.95) 3.2 (1.45) 5.0 (2.27) Weight Ib (kg) Encoder Option 500 ppr, Incremental, Dual Channel Quadrature with Index, +5V ±10%, 100KHZ max freq., TTL Compatible Specifications for Stepping Motors used with S2K Series Specification Units MTR-1221-D MTR-1231-D MTR-1324-D MTR-1337-D MTR-1350-A MTR-1350-D MTR-1N31-I-D MTR-1N32-I-D MTR-1N41-G-A Holding Torque1 oz-in (Nm) 144 (1.02) 238 (1.68) 335 (2.37) 675 (4.77) 630 (4.45) 995 (7.02) 650 (4.59) 1200 (8.47) 1905 (13.45) Inertia oz-in-sec2 (kg-m2 x 10-3) 0.0017 (0.012) 0.0036 (0.025) 0.0083 (0.059) 0.0170 (0.12) 0.0250 (0.176) 0.0250 (0.176) 0.0202 (0.14) 0.038 (0.27) 0.0783 (0.55) Rated Current/Phase Amps 1.8 1.6 2.7 4.1 7.9 4.0 4.3 4.1 5.0 Phase Resistance2 Ohms 2.12 3.12 1.12 0.74 0.26 1.02 0.72 1.03 0.58 Phase Inductance mH 8.0 12.4 10.0 8.9 3.1 12.6 5.8 10.3 7.8 Detent Torque oz-in (Nm) 9.4 (0.066) 17 (0.12) 22 (0.16) 42 (0.3) 64 (0.45) 64 (0.45) 18 (0.13) 36 (0.25) 65 (0.46) Number of Phases n/a 2 2 2 2 2 2 2 2 2 Number of Poles n/a 50 50 50 50 50 50 50 50 50 Full Steps per Revolution Steps 200 200 200 200 200 200 200 200 200 Full Step Angle Degrees 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 Weight Ib (kg) 1.5 (0.68) 2.5 (1.13) 3.2 (1.45) 5.3 (2.41) 7.6 (3.45) 7.6 (3.45) 5.0 (2.27) 8.4 (3.81) 11 (4.98) Encoder Option 500 ppr, Incremental, Dual Channel Quadrature with Index, +5V ±10%, 100KHZ max freq., TTL Compatible All ratings typical at 25°C unless otherwise noted. 1 Holding torque specified for motor winding temperature at 130°C and motor unmounted in still air at 40°C 2 Phase resistance with winding at 130°C and motor in still air at 40°C 142 GE Intelligent Platforms www.ge-ip.com Motion Solutions Stepping Motors MTR-Series Speed Torque Curves for Power Cube Amplifier MTR-1220-*-D (48V Series Connection) 60 100 120 50 40 30 20 80 60 40 10 20 0 0 300 600 900 1200 1500 1800 2100 2400 2700 3000 To r q u e ( o z - i n ) 140 300 600 900 1200 1500 1800 2100 2400 2700 200 Torque (oz-in) 175 150 125 100 75 350 175 300 150 125 100 75 1500 1800 600 900 2100 2400 2700 3000 Speed (RPM) 0 1200 1500 1800 2100 2400 2700 3000 250 200 150 100 50 25 25 1200 300 MTR-1331-J-*-D (48V Series Connection) 200 50 50 900 40 Speed (RPM) MTR-1235-*-D (48VDC Series Connection) 225 600 60 0 3000 Torque (oz-in) MTR-1231-*-D (48V Parallel Connection) 300 80 Speed (RPM) 250 0 100 20 Speed (RPM) Torque (oz-in) MTR-1221-*-D (48V Parallel Connection) 120 To r q u e ( o z - i n ) To r q u e ( o z - i n ) MTR-1216-*-D (48V Parallel Connection) 70 300 600 900 1200 1500 1800 Speed (RPM) 2100 2400 2700 3000 0 300 600 900 1200 1500 1800 2100 2400 2700 3000 Speed (RPM) MTR-1N31-I-*-D (48V Series Connection) 700 To r que (oz-in) 600 500 400 300 200 100 0 300 600 900 1200 1500 1800 2100 2400 2700 3000 Speed (RPM) www.ge-ip.com GE Intelligent Platforms 143 Motion Solutions Stepping Motors MTR-Series Speed Torque Curves for S2K Amplifier/Controllers MTR-1221-*-D (85V Series Connection) MTR-1231-*-D (85V Series Connection) 100 50 To r q u e ( o z - i n ) To r q u e ( o z - i n ) To r q u e ( o z - i n ) 400 200 150 0 150 100 300 600 900 1200 1500 1800 2100 2400 2700 0 3000 300 200 100 50 300 600 900 Speed (RPM) 1200 1500 1800 2100 2400 2700 0 3000 MTR-1350-*-A (85V Parallel Connection) 600 600 500 500 500 400 300 200 400 300 200 100 100 0 0 1200 1500 1800 2100 2400 2700 3000 Torque (oz-in) 600 Torque (oz-in) 700 900 900 1800 2100 2400 2700 3000 400 300 200 300 600 900 1200 1500 1800 2100 2400 2700 0 3000 300 600 900 Speed (RPM) MTR-1N31-I-*-D (85V Series Connection) 1500 100 Speed (RPM) 1200 1500 1800 2100 2400 2700 3000 Speed (RPM) MTR-1N32-I-*-D (85V Series Connection) 700 1200 MTR-1350*-D (85V Series Connection) 700 600 600 Speed (RPM) 700 300 300 Speed (RPM) MTR-1337-*-D (85V Series Connection) Torque (oz-in) MTR-1324-*-D (85V Series Connection) 250 200 MTR-1N41-G-A (85V Parallel Connection) 2100 1300 1200 1800 1100 400 300 200 To r que (oz-in) 1000 500 To r que (oz-in) To r que (oz-in) 600 900 800 700 600 500 400 300 200 100 1500 1200 900 600 300 100 0 300 600 900 1200 1500 1800 Speed (RPM) 144 GE Intelligent Platforms 2100 2400 2700 3000 0 300 600 900 1200 1500 1800 Speed (RPM) 2100 2400 2700 3000 0 300 600 900 1200 1500 1800 2100 2400 2700 3000 Speed (RPM) www.ge-ip.com Motion Solutions Stepping Motors MTR-Series 0.60 Max. with optional (15.2) mating connector plugged in MTR-1216, 1221 & 1231 Stepping Motor Dimensions NEMA 2.25 23 Flange (57.1) 1.50 ± 0.002 (38.1) 0.95 (24) 0.30 (7.6) Max. motor 0.60 Max. with optional only connector (15.2) mating plugged in 0.2 (5.1) +0 2.25 0.25 -0.0005 (57.1) (6.35) 2x45° 1.50 ± 0.002 (38.1) 0.95 (24) 0.30 (7.6) Max. motor only 0.2 (5.1) +0 0.25 -0.0005 (6.35) 2x45° 0.055 (1.4) 4x ø0.2 (5.08) thru on a ø2.625 (66.67) B.C. 0.81 (20.6) L. Max. 0.055 (1.4) 4x ø0.2 (5.08) thru on a ø2.625 (66.67) B.C. 0.81 (20.6) Encoder Option L. Max. Model LMax in (mm) Weight lb (kg) MTR-1216 MTR-1221 MTR-1231 1.6 (40.7) 2.06 (52.3) 3.10 (78.7) 1.0 (0.45) 1.5 (0.68) 2.5 (1.14) ENCODER OPTION 2.05 (52.07) Ø1.812 (46.02) ENCODER ENCODER OPTION x x .72 18.29 ø x (1.812) (46.02) x Encoder Output For CW direction of rotation when viewed from motor .72 45°. drive shaft end. Minimum edge separation 18.29 Index gated to A and B. 1.03 (26.16) MAX. PIN 12 3 4 5 0.44 (11.18) Ø.108 (2.74) (1.812) ø (46.02) 18.0 (457.2) MIN. 5X LEADS* Channel A Channel B Index (Z) 1.18 (29.97) 1200SeriesDim.eps Pin Function 1 2 3 4 5 Ground Z A +5V B 1200SeriesDim.eps *Leads are terminated with 18 inch (457mm) long Agilent Technologies HEDS-8903 connector/cable. Encoder terminals are 0.025 inch square pins on 0.100 inch centers. www.ge-ip.com GE Intelligent Platforms 145 Motion Solutions Stepping Motors MTR-Series MTR-1220 and 1235 Series Stepping Motor Dimensions NEMA 23 Flange - Standard Construction Model LMax in (mm) Weight lb (kg) MTR-1220 MTR-1235 2.06 (52.3) 3.06 (77.7) 1.2 (0.55) 2.1 (0.95) Metric dimensions shown beneath 1200 Series Encoder Option MOTOR POWER CONNECTOR 12.0 (304.8) MINIMUM 2.25 (57.15) 4X ø .200 THRU (5.08) EQUALLY SPACED ON 2.625 A ø (66.68) B.C. (2X 45°) ø +.0000 .2500 -.0005 (6.35 -0.013) -A- ø 1.500 ± .002 (38.1 ± 0.51) .003 A (0.077) .06 .7 (1.52) .002 (0.051) 19 .18 (4.57) .81 (20.57) L MAX. .003 A (0.077) Encoder Option 1.00 (25.4) MAX. 2.17 +0.02 -0.02 +0.508 (55.118 -0.508 ) +0.1 0.80 -0.1 +2.54 ( 20.32 -2.54 ) 146 GE Intelligent Platforms www.ge-ip.com Motion Solutions Stepping Motors MTR-Series MTR-1300 Series Stepping Motor Dimensions NEMA 34 flange - Standard Construction Model LMax in (mm) Weight lb (kg) MTR-1324 MTR-1337 MTR-1350 2.58 (65.5) 3.76 (95.5) 5.06 (128.5) 3.2 (1.45) 5.3 (2.4) 7.6 (3.45) 4X ø .218 (5.46) THRU 3.38 (85.85) MOTOR POWER CONNECTOR 12.0 (304.8) MIN. EQUALLY SPACED ON A ø 3.875 (98.43) B.C. (2X 45°) ø +.0000 .3750 -.0005 (9.53 - 0.013) .002 (0.051) -A- .06 (1.52) ø 2.875 ± .002 (73.025 ± 0.51) .003 (0.077) A .18 (4.57) 1.25 (31.75) L MAX. .003 (0.077) A Encoder Option 1.00 (25.4) MAX. 2.17 +0.02 -0.02 +0.508 (55.118 -0.508 ) +0.1 0.80 -0.1 +2.54 ( 20.32 -2.54 ) www.ge-ip.com GE Intelligent Platforms 147 Motion Solutions Stepping Motors MTR-Series MTR-1300 Series Stepping Motor Dimensions NEMA 34 flange - Splashproof Construction Model L1 Max. in (mm) L2 in (mm) Weight lb (kg) MTR-1324 MTR-1337 MTR-1350 3.6 (91.4) 4.77 (121.2) 6.05 (153.7) 2.87 (72.9) 4.02 (102.1) 5.30 (134.6) 3.2 (1.45) 5.3 (2.4) 7.6 (3.45) 4X ø .218 (5.46) THRU EQUALLY SPACED ON A ø 3.875 (98.43) B.C. 3.38 (85.85) (2X 45°) +.0000 -.0005 +.0000 9.53 ( ) -.0130 ø .3750 .002 (0.051) -A.06 (1.52) ø 2.875 ± .002 (73.025 ± 0.051) .003 (.077) A R 1.72 (43.69) .71 (18.04) .18 (4.57) MAX-ENCODER L2 1.25 (31.75) OPTION ONLY L1 MAX. .003 (.077) A 2.62 (66.55) MAX. ENCODER MOTOR CONNECTOR CONNECTOR (ENCODER OPTION ONLY) 148 GE Intelligent Platforms www.ge-ip.com Motion Solutions Stepping Motors MTR-Series MTR-1N3x Series Stepping Motor Dimensions Model D in (mm) K T L Max. Weight lb (Kg) MTR-1N31 MTR-1N32 .5000 (12.7) .5000 (12.7) .1250 (3.81) .1250 (3.81) .555 (14.097) .555 (14.097) 3.13 (79.50) 4.65 (118.11) 5.0 (2.27) 8.4 (3.81) 4X ø .218 (5.54) THRU EQUALLY SPACED ON A ø 3.875 (98.43) B.C. 3.38 (85.85) .875 ± .010 (22.23 ± 0.254) MOTOR LEADS 12 inch min. (304.8 mm min.) (2X 45°) K T +.0000 -.0020 (.051) øD +.000 -.017 (0.43) +.0000 -.0005 (0.127) .06 (1.524) .002 (.0508) ø 2.875 ± .002 (73.025 ± .051) -A- .33 (8.382) .003 A (.0762) 1.25 (31.75) L MAX. .003 A (.0762) LINE MOTOR ÿD K T L MAX. 1 1N31 .5000 .1250 .555 3.13 2 1N32 .5000 .1250 .555 4.65 www.ge-ip.com GE Intelligent Platforms 149 Motion Solutions Stepping Motors MTR-Series MTR-1N4x Series Stepping Motor Dimensions Model LMax in (mm) Weight lb (kg) MTR-1N41 3.89 (98.81) 11 (4.98) 4X ø .328 (8.33) THRU EQUALLY SPACED ON A ø 4.950 (125.73) B.C. 4.325 (109.86) MOTOR LEADS 1.375 ± .010 (34.925 ± .254) (2X 45°) .1875 ( 4.763 +.0000 -.0020 +.0000 -.0508 ) +.0000 -.0005 +.0000 ( 19.05 -.0127 ) ø .7500 .002 (.0508) -A- +.000 .830 -.017 +.0000 ( 21.082 -.0432 ) ø 2.186 ± .002 .06 (1.524) .48 (12.192) (55.524 ± .0508) .003 A (.0762) 2.19 (31.75) L MAX. .003 A (.0762) L MAX. 150 LINE MOTOR INCHES MM 1 MTR-1N41 3.89 98.81 2 MTR-1N42 5.91 150.11 GE Intelligent Platforms www.ge-ip.com Motion Solutions Stepping Motors MTR Series Connections Motor Power Standard Construction: MTR-1220, MTR-1235, MTR-1300 and MTR-1N Series 1 2 4 5 6 7 8 9 3 Splashproof Construction: MTR-1300 A E 1 2 3 4 5 6 7 8 9 A+ n/c An/c Ground n/c B+ n/c B- Pin Function A B C D E A+ AB+ BGround Pin Function 1 2 3 4 5 6 7 8 9 Channel A+ Channel AChannel B+ Channel B+5 VDC Ground Index + Index n/c Pin Function A B C D E F G H J K Channel A+ Channel AChannel B+ Channel BIndex + Index +5 VDC Ground n/c n/c C Standard Construction: MTR-1220, MTR-1235, MTR-1300 and MTR-1N Series 3 2 1 6 5 4 9 8 7 Splashproof Construction: MTR-1300 A H K G Function B D Encoder (500 line) Pin B J C D F E www.ge-ip.com GE Intelligent Platforms 151 Motion Solutions Stepping Motors MTR Series Connections Motor Power MTR-1216, MTR-1221 and MTR-1231 1 2 3 4 5 1 2 3 4 5 4 5 6 7 8 6 7 8 Pin Parallel Connection Series Connection For PowerCube Amplifier For S2K Controller A- A- B- B- A+ A+ B+ B+ 1 2 3 4 5 6 7 8 AJumper to pin 5 BJumper to pin 7 Jumper to pin 2 A+ Jumper to pin 4 B+ Encoder (500 line) 1 2 3 MTR-1216, MTR-1221 and MTR-1231 1 152 2 3 4 5 GE Intelligent Platforms Pin 1 2 3 4 5 Function Ground Z A +5V B www.ge-ip.com Motion Solutions Stepping Motors Stepping Motor Systems Cable Resistance and the Performance The cable used to connect a stepping motor driver to the motor itself is a critical system component. A poor cable choice can rob an otherwise welldesigned system of torque and power and seriously degrade system reliability. Among the many cable issues that must be considered, such as flexibility and environmental factors, the system designer must choose a cable with the proper electrical resistance for the application. This is especially important in stepping motor systems. Let’s review the effects of cable resistance in stepping motor systems and learn how to select the proper resistance for your application. Cable Resistance Limits the Voltage Available to the Motor Every cable exhibits electrical capacitance, inductance, and resistance, all of which can degrade the performance of a stepping motor system. In most cases, the effect of the capacitance and inductance are small compared to the inductance and capacitance of the motor, and thus have a relatively small effect on the system performance. It is the cable resistance that has the most effect on motor performance. Unlike servo motor systems that provide file name: wire_stepmotorsystem.eps motor current on a demand basis, stepping motorpage systems are designed current in catalog: 118 to supply a constant current to the motor. source: from Whedco catalog pg M-4 This current multiplied by the cable resistance results in a voltage drop that subtracts directly from the voltage available to run the motor. The effect is to lower the maximum speed at which the motor can run and the maximum torque the motor can produce. An Example Case Suppose we have a stepping motor wired as shown in the figure below. STEPPING MOTOR A+ B+ RA 24 VDC POWER SUPPLY POWER STEPPING MOTOR CONTROLLER A- POWER COM MOTOR A+ MOTOR A- RC MOTOR B- www.ge-ip.com B LA LB B- Icable = Imotor = 5 amps Rcable = (10 / 1000 ohms per foot) * 200 ft = 2 ohms Vcable = Icable * Rcable = (5 amps * 2 ohms) = 10 volts RC RC MOTOR B+ RB A The controller is connected to a motor through 100 ft of a cable with four #20 AWG conductors. The motor is designed to operate at 5 amps per phase. Number 20 AWG copper wire has a resistance of about 10 ohms per 1000ft . There is 200ft of this wire in series with each motor phase (100 ft in series with each of the two phase leads) for a total resistance of 2 ohms per phase. Using Ohm’s law, we can calculate the voltage drop due to the cable resistance: RC This voltage drop reduces the voltage available at the motor from the original 24 to just 14 volts and will cause the motor torque to drop at lower speeds. The most noticeable loss of torque occurs when the motor is near the maximum power point. GE Intelligent Platforms 153 Motion Solutions Stepping Motors Stepping Motor Systems Cable Resistance Consumes Power A second effect of cable resistance is to consume power from the drive and its power supply. Continuing with the example case, the total power loss in the cable is: Pcable = Icable2 X Rcable Pcable = 5 amps2 X 2 ohms Pcable = 50 watts per phase = 100 watts total cable loss If the peak motor requirement is also 100 watts, the power supply capacity must be nearly doubled to allow for the cable loss. This not only increases the cost of the system components, it will shorten the mean time between failures due to increased operating temperatures. For the Best System Performance, Choose a Low Resistance Cable A low resistance cable enhances the erformance and reliability of most p stepping motor systems. A rule of thumb that serves well in many applications is to keep the cable resistance less than or equal to the motor phase resistance. This ensures that the voltage drop across the cable and the cable power dissipation are similar to the voltage drop and the dissipation in the motor while it is at rest. Since the stepping motor drive selected will usually have output voltage and power ratings several times greater than the motor static losses, such a cable will provide the best performance in most systems. Stepping Motor Connector Mates Motor Series Function Part Number Source MTR-1216, 1221,1231 Series MTR-1220, 1235 MTR-1300 & MTR-1N Series MTR-1300 Series (Splashproof Motors) Motor Power Motor Power Motor Power Encoder Motor Power Encoder 640620-8 housing 643075-8 cover 206708-1 receptacle 66101-4 contact (Qty 9) 206966-1 clamp 206708-1 receptacle 66101-4 contact (Qty 9) 206966-1 clamp 206705-2 receptacle 66099-4 contact (Qty 9) 206966-1 clamp 21000399 MS3116F12-10S AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP GE Bendix 154 GE Intelligent Platforms www.ge-ip.com Motion Solutions Stepping Motors MTR-Series Stepping Motors Cable and Amplifier Compatibility Ordering Information PowerCube Amplifier S2K Stepping Controller Part Number Description I/O Cable Power Cable Encoder Cable Power Cable Encoder Cable MTR-1216-E-D-E-0 MTR-1216-N-D-E-0 MTR-1220-E-D-E-0 MTR-1220-N-D-E-0 MTR-1221-E-D-E-0 MTR-1221-N-D-E-0 MTR-1231-E-D-E-0 MTR-1231-N-D-E-0 MTR-1235-E-D-E-0 MTR-1235-N-D-E-0 MTR-1324-E-D-E-0 MTR-1324-E-D-E-S MTR-1324-N-D-E-0 MTR-1324-N-D-E-S MTR-1331-J-E-D-E-0 MTR-1331-J-E-D-E-S MTR-1331-J-N-D-E-0 MTR-1331-J-N-D-E-S MTR-1337-E-D-E-0 MTR-1337-E-D-E-S MTR-1337-N-D-E-0 MTR-1337-N-D-E-S MTR-1350-E-A-E-0 MTR-1350-E-A-E-S MTR-1350-E-D-E-0 MTR-1350-E-D-E-S MTR-1350-N-A-E-0 MTR-1350-N-A-E-S MTR-1350-N-D-E-0 MTR-1350-N-D-E-S MTR-1N31-I-N-D-S-0 MTR-1N32-I-N-D-S-0 MTR-1N41-G-N-A-E-0 61 oz-in, NEMA 23, Encoder* 61 oz-in, NEMA 23* 116 oz-in, NEMA 23, Encoder 116 oz-in, NEMA 23 144 oz-in, NEMA 23, Encoder (124 oz-in with PowerCube)* 144 oz-in, NEMA 23 (124 oz-in with PowerCube)* 230 oz-in, NEMA 23, Encoder* 230 oz-in, NEMA 23* 185 oz-in, NEMA 23, Encoder 185 oz-in, NEMA 23 335 oz-in, NEMA 34, Encoder 335 oz-in, NEMA 34, Encoder, Splashproof 335 oz-in, NEMA 34 335 oz-in, NEMA 34, Splashproof 327 oz-in, NEMA 34, Encoder 327 oz-in, NEMA 34, Encoder, Splashproof 327 oz-in, NEMA 34 327 oz-in, NEMA 34, Splashproof 675 oz-in, NEMA 34, Encoder 675 oz-in, NEMA 34 Encoder, Splashproof 675 oz-in, NEMA 34 675 oz-in, NEMA 34, Splashproof 630 oz-in, NEMA 34, Encoder 630 oz-in, NEMA 34, Encoder, Splashproof 995 oz-in, NEMA 34, Encoder 995 oz-in, NEMA 34, Encoder, Splashproof 630 oz-in, NEMA 34 630 oz-in, NEMA 34, Splashproof 995 oz-in, NEMA 34 995 oz-in, NEMA 34, Splashproof 650 oz-in, NEMA 34, (605 oz-in with PowerCube) 1200 oz-in, NEMA 34 1905 oz-in, NEMA 42 IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS n/a n/a n/a n/a IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS IC800PCUBCxxS n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a IC800PCUBCxxS n/a n/a CBL-12-MP CBL-12-MP CBL-13-MP CBL-13-MP CBL-12-MP CBL-12-MP CBL-12-MP CBL-12-MP CBL-13-MP CBL-13-MP n/a n/a n/a n/a CBL-13-MP CBL-14-MP CBL-13-MP CBL-14-MP n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a CBL-13-MP n/a n/a CBL-1C-ET n/a CBL-1C-ET n/a CBL-1C-ET n/a CBL-1C-ET n/a CBL-13-ET n/a n/a n/a n/a n/a CBL-13-ET CBL-14-ET CBL-13-ET CBL-14-ET n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a CBL-12-MPS CBL-12-MPS CBL-12-MPS CBL-12-MPS n/a n/a CBL-13-MP CBL-14-MP CBL-13-MP CBL-14-MP n/a n/a n/a n/a CBL-13-MP CBL-14-MP CBL-13-MP CBL-14-MP CBL-13-MP CBL-14-MP CBL-13-MP CBL-14-MP CBL-13-MP CBL-14-MP CBL-13-MP CBL-14-MP CBL-13-MP CBL-13-MP CBL-13-MP CBL-1C-ET n/a n/a n/a CBL-1C-ET n/a CBL-1C-ET n/a n/a n/a CBL-13-ET CBL-14-ET n/a n/a n/a n/a n/a n/a CBL-13-ET CBL-14-ET n/a n/a CBL-13-ET CBL-14-ET CBL-13-ET CBL-14-ET n/a n/a n/a n/a n/a n/a n/a Cable Ordering Information Part Number Description Stepping Motor Power Cables Encoder Cables Power Cube I/O Cables CBL-12-MP-xx* CBL-12-MPS-xx* CBL-13-MP-xx CBL-14-MP-xx CBL-1C-ET-xx CBL-13-ET-xx** CBL-14-ET-xx** IC800PCUBC02S0x0 IC800PCUBC04S0x0 IC800PCUBC10S0x0 Power Cable, MTR-1216, 1221 & 1231 Stepping Motor to PowerCube, xx = 10, 20 or 30 feet Power Cable, MTR-1216, 1221 & 1231 Stepping Motor to S2K, xx = 10, 20 or 30 feet Power Cable, MTR-1235, 1300 & 1N Series Stepping Motors, xx = 10, 20 or 30 feet Power Cable, MTR-1235, 1300 & 1N Series Splashproof Stepping Motors, xx = 10, 20 or 30 feet Encoder Cable, MTR-1216, 1221 & 1231 Stepping Motors, xx = 10, 20 or 30 feet Encoder Cable, Flying Lead to MTR-1235, 1300 & 1N Series Stepping Motors, xx = 10, 20 or 30 feet Encoder Cable, Flying Lead to MTR-1235, 1300 & 1N Series Splashproof Stepping Motors, xx = 10, 20 or 30 feet Interface Cable, PowerCube Amplifier DB-15 I/O Connector to Flying Leads, 200 Steps/Rev, x = 3 or 5 m Interface Cable, PowerCube Amplifier DB-15 I/O Connector to Flying Leads, 400 Steps/Rev, x = 3 or 5 m Interface Cable, PowerCube Amplifier DB-15 I/O Connector to Flying Leads, 1000 Steps/Rev, x = 3 or 5 m *MTR1216, 1221 an 1231 motor winding connection type (series or parallel) is determined by the motor power cable not by the winding designation (A or D) in the motor part number. **Requires TRM-JAUX-xx break out board for encoder feedback to S2K stepping motor controller. www.ge-ip.com GE Intelligent Platforms 155 Motion Solutions Stepping Motor Cube Stepping Motor Cube: Complete, Integrated Stepping Motor and Drive Designers of industrial stepping motor applications continually demand more features, fewer system components and less wiring. GE raises the bar with its high-performance Stepping Motor Cube, integrating motor, drive and control communications in a single package. Specifications Designed to perform in industrial environments, the Stepping Motor Cube features: • Full or half-step modes • 50 kHz max pulse frequency • 2 µs minimum pulse width Features • Integral drive with 3-Amp, 24-48 VDC power input • NEMA 23 stepping motor • Three models available with torque ratings from 50 to 175 oz-in • Optional 500 ppr Encoder on pulse command models The latest addition to GE’s offering of leading-edge, integrated motion control products, the Stepping Motor Cube fits easily into systems where panel space is limited. 156 GE Intelligent Platforms www.ge-ip.com Motion Solutions Stepping Motors Stepping Motor Cube Connection Information Discrete Inputs and Outputs Discrete Inputs and Outputs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 x LOAD 100 MA MAX x + - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Encoder Output Option x LOAD 100 MA MAX 1 + 18-30 VDC DB9 Pinout DB9 PINOUT Channel A+ 1 Pin Function Channel B+ 2 Index + A+ +Channel 5V Channel B+ Gdn Index +AChannel Channel + 5V BIndex Gnd Gnd Channel A- 3 x - 3.5-4.2 VDC DB-15 Connector* Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 6 9 5 9 Pulse + (24V) Pulse Direction + (4V) Input Common Power Save Stall Output Step Size Select A Step Size Common Pulse + (4V) Direction + (24V) DirectionEnable Input OK Output Output Common Step Size Select B 1 4 2 5 3 6 4 7 5 8 6 9 7 8 9 Channel BIndex Gnd Step Size Selection 1 A open open short B open short open Step Size Full Stepping (200 steps/rev) Half Stepping (400 steps/rev) Microstepping (1,000 steps/rev) short = Connect to Step Size Common 15 Power 01 8 02 DC Power 03 Pin 1 = Vmotor + Pin 2 = Frame Pin 3 = Vmotor Com * Optional DB-15 to screw terminal adaptor (IC800CUBDB15ADP) is available Mechanical Dimensions in (mm) 4X ø 0.20 (5.08) THRU ON A ø 2.625 (66.68) B.C. 0.112 (2.85) 0.250 (6.35) 0.184 (4.67) 2.250 (57.2) 2.770 (70.4) 0.217 (5.51) 0.055 (1.4) L1 Side View–Pulse Command Configuration 0.810 (20.57) L +0.07 (1.78) -0.04 (1.02) Top View Model LMax in (mm) L1 in (mm) Weight lb (kg) IC800MCUB12160XN IC800MCUB12210XN IC800MCUB12310XN IC800MCUB12160XE IC800MCUB12210XE IC800MCUB12310XE 3.7 (93.9) 4.2 (106.7) 5.2 (132.1) 4.5 (114.3) 5.0 (127.0) 6.0 (152.4) 2.7 (68.6) 2.7 (68.6) 2.7 (68.6) 3.5 (88.9) 3.5 (88.9) 3.5 (88.9) 1.6 (0.73) 2.1 (0.95) 3.1 (1.41) 1.8 (0.82) 2.3 (1.1) 3.3 (1.5) www.ge-ip.com GE Intelligent Platforms 157 Motion Solutions Stepping Motors Stepping Motor Cube Performance Curves The performance curves show rated torque available for 48 VDC and full stepping mode. Torque must be reduced by 30% for halfstepping mode. Lower bus voltages will also decrease the available speed and torque. MCUB1216 MCUB1231 MCUB1221 Current 2.5 Amps peak Bus Voltage 48 VDC 50 120 40 100 30 80 Current 3.0 Amps peak Bus Voltage 48 VDC Current 3.0 Amps peak Bus Voltage 48 VDC 200 20 10 Torque (oz-in) Torque (oz - in ) Torque (oz-in ) 150 60 40 20 0 600 1200 1800 2400 3000 3060 0 Speed (RPM) 600 1200 1800 2400 Part Number Description IC800MCUB12160XE IC800MCUB12160XN IC800MCUB12210XE IC800MCUB12210XN IC800MCUB12310XE IC800MCUB12310XN 50 oz-in Stepping Motor Cube, Pulse/Direction Interface with 500 line Encoder 50 oz-in Stepping Motor Cube, Pulse/Direction Interface 100 oz-in Stepping Motor Cube, Pulse/Direction Interface with 500 line Encoder 100 oz-in Stepping Motor Cube, Pulse/Direction Interface 175 oz-in Stepping Motor Cube, Pulse/Direction Interface with 500 line Encoder 175 oz-in Stepping Motor Cube, Pulse/Direction Interface Cable Ordering Information Part Number Stepping MotorCube Power Cables Encoder Cables Stepping MotorCube I/O Cables IC800MCC23P050 IC800MCC23P100 CBL-12-ED-03M-RA IC800PCUBC02S0x0 IC800PCUBC04S0x0 IC800PCUBC10S0x0 1800 2400 3000 3060 Description Power Cable, MotorCube Stepping Motor to Flying Lead, 5 m Power Cable, MotorCube Stepping Motor to Flying Lead, 10 m Encoder Cable, Stepping MotorCube DB-9 Right Angle Connector to Flying Lead, 3 m Interface Cable, MotorCube DB-15 I/O Connector to Flying Leads, 200 Steps/Rev, x = 3 or 5 m Interface Cable, MotorCube DB-15 I/O Connector to Flying Leads, 400 Steps/Rev, x = 3 or 5 m Interface Cable, MotorCube DB-15 I/O Connector to Flying Leads, 1000 Steps/Rev, x = 3 or 5 m Screw Terminal Adapter Plug on Adapter Converts DB15 Connections to Screw Terminals GE Intelligent Platforms 1200 Consult the factory for an applicationspecific Stepping Motor Cube sizing or for more information on how GE can improve the performance of your stepping motor control systems. Description 158 600 Speed (RPM) Accessory Ordering Information Part Number IC800CUBDB15ADP 50 0 3000 Speed (RPM) MotorCube Ordering Information 100 www.ge-ip.com Motion Solutions Development Software Motion Developer S2K Series controllers are configured using the Motion Developer software. This easyto-use interface provides the user with a range of programming methods appropriate for both the beginner and the more advanced programmer. Motion Developer is also a member of the GE Intelligent Platforms Proficy Machine Edition environment which can include factory automation software applications like View and Control. Thus, a complete machine control solution is further simplified with one programming environment. Ordering Information Motion Developer with 15 months GlobalCare Complete 5-pack Motion Developer with 15 months GlobalCare Complete 10-pack Motion Developer with 15 months GlobalCare Complete 1 year GlobalCare Complete Renewal www.ge-ip.com BC646MODEV BC646MODEV05PK BC646MODEV10PK SA648MODEV GE Intelligent Platforms 159 Motion Solutions Motion Software Development Software New Application Wizard Application Wizards provide step-by-step instructions to guide the first-time user through controller configuration and simple motion programming. The Motion Solutions templates aid the user in rapid development of common applications such as flying cutoff, rotary knife and traverse (spool) winder. Each Motion Developer “project” stores all of the configuration, motion and program information for a complete multi-axis system. Projects can be reused or modified at any time. Configuration Wizard Setting up your system is simplified with drop-down motor/drive lists complete with pictures. Complete controller configurations, including communication parameters, user unit scaling, master encoder configuration, position rollover, I/O configuration and electronic gearing are configured using a simple question and answer format. The S2K “autotune” function provides a novice user with a way to get optimum performance without having in-depth knowledge of tuning parameters. Motion Wizard Adding new motion blocks is as easy as selecting the move type from the available list and filling in the blanks. Incremental moves can be created using the Motion Calculator. Advanced users can customize motion blocks using the text editor. Up to 100 motion blocks can be created and called by any of the four programs. Once created, these motion blocks can be saved in the Toolchest library (drawer) under a user-specified name for re-use in future projects. 160 GE Intelligent Platforms www.ge-ip.com Motion Solutions Motion Software Development Software Graphical Motion Editor The graphical motion Program Editor allows programs to be developed using a flow chart format. New commands can be inserted from the menus or drag-anddropped from the Toolchest. Double clicking a program block allows block parameters to be changed. Program flow control is easy to create by making or breaking connections. Selecting a decision block highlights the conditional program path for easy visualization. CAM Editor Motion Developer provides a graphical CAM Profile Editor for developing electronic CAM Profiles. Data points can be imported/exported in CSV file format, manually entered into the data table or by inserting and dragging points on the graph. CAM Profiles can be subdivided into sectors with each sector supporting individual first, second or third order curve fitting. Multiple profiles can be stored in a project. On-line Menu Motion Developer also includes tools to aid in quick start-up and debugging. The Controller Functions screen provides the user with a convenient way to start/stop motion blocks or programs, jog the axis motor, view or reset system status and faults and open the Data Watch window or the terminal window for immediate mode communications with the selected controller. The Data Watch and Motion Scope functions allow the user to view an “o’scopestyle” trend chart for selected variables. The Data Watch window allows you to monitor and change both system and user variables in real time. www.ge-ip.com GE Intelligent Platforms 161 Motion Solutions Motion Software Servo Motor Sizing Software The GE Sizer is a powerful motor selection program to assist in the selection of GE servo solutions for a broad range of user defined applications. GE Sizer is one of the most advanced motor selection programs available, providing users the flexibility to quickly define and analyze many possible system configurations in order to determine the optimum solution. Advanced features include: • Graphical design of system mechanics and motion profiles • Multiple axes can be analyzed and saved in one file with user defined axes names • Flexible user defined units of measure • Inclined loads in increments of 1 degree with user defined counterbalancing • Graphical display of selected motor torque/speed curve with superimposed loading • Comprehensive on-line and printed report can be exported to an MS-Word template that can be customized by the user The Axis Design screen (above) is first used to define the system mechanics using graphical icons with fill-in-the-blank data tables. • Quick Set-up for simple triangular or trapezoidal velocity profiles or a free form tool to define complex, multi-speed profiles • Jerk limited or linear acceleration may be defined for each accel/decel segment • Thrust load and application load may be defined for each motion segment allowing complex machine cycles to be quickly analyzed • Enter or view profile data in either linear or rotary units • Toggle jerk limiting on/off with convenient toolbar button to quickly assess impact on required peak motor torque The Velocity Profile screen (below) is then used to define the motion profile for each axis and supports the following features: The Motor Selection screen (right) is used to search the database of GE motors for the optimum solution. The selection screen includes: • Automatic selection and ranking of viable GE servo motor solutions • User defined safety factors for torque margin, load/motor inertia ratio, etc. • Regeneration resistor calculations automatically recommend GE resistor kit part number • User defined motor selection criteria includes voltage, motor length and diameter, brake, inertia ratio and torque safety margin The GE Sizer software can make short work of choosing and documenting the best GE motor solution for your motion applications. The intuitive graphical interface makes it easy to use for a novice without sacrificing the flexibility or features demanded by more experienced users. 162 GE Intelligent Platforms www.ge-ip.com Motion Solutions Index Product Number Product Name 21000525 21000526 Product Number Product Name MTR-3T Series Resolver Connector Mate. . . . . . . . . . . . . . . . . . . . . . . . 135 CFDA-7WPB-0140-AZ Feedback Cable (Right Angle motor connector), 14 M. . . . . . . 79, 80, 81 MTR-3T Series Motor Power Connector Mate. . . . . . . . . . . . . . . . . . . . 135 CP2I-0WEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 73006589 Hand Held I/O Simulator for 4.3 and 7.2A Models. . . . . . . . . . . . . . . . . . 48 CP2I-0WEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 206705-2 Stepping Motor Connector Mate - receptacle . . . . . . . . . . . . . . . . . . . 154 CP2I-0WPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 206708-1 Stepping Motor Connector Mate - receptacle . . . . . . . . . . . . . . . . . . . 154 CP2I-0WPB-0140-AZ Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 206966-1 Stepping Motor Connector Mate - clamp. . . . . . . . . . . . . . . . . . . . . . . . 154 CP3B-0WEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 21000399 Stepping Motor Connector Mate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 CP3B-0WEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 44A726268-001 DSM324i 24V I/O Terminal Board (1 per module). . . . . . . . . . . . . . . . . . 17 CP3B-0WPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 640620-8 Stepping Motor Connector Mate - housing. . . . . . . . . . . . . . . . . . . . . . 154 CP3B-0WPB-0140-AZ Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 643075-8 Stepping Motor Connector Mate - cover . . . . . . . . . . . . . . . . . . . . . . . . 154 CP2I-0WEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 66099-4 Stepping Motor Connector Mate - contact (Qty 9). . . . . . . . . . . . . . . . 154 CP2I-0WEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 66101-4 Stepping Motor Connector Mate - contact (Qty 9). . . . . . . . . . . . . . . . 154 CP2I-0WPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 BC646MODEV Motion Developer with 15 months GlobalCare Complete. . . . . . . . . 159 CP2I-0WPB-0140-AZ Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 BC646MODEV05PK 5-pack Motion Developer with 15 months . . . . . . . . . . . . . . . . . . . . . . 159 GlobalCare Complete CP3I-0WEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 71, 79 BC646MODEV10PK 10-pack Motion Developer with 15 months . . . . . . . . . . . . . . . . . . . . . 159 GlobalCare Complete CB4N-0WPM-0070-AZ Holding Brake Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . 70, 71, 72, 79, 81 CB4N-0WPM-0140-AZ CB5N-0WPM-0070-AZ Page Number Holding Brake Power Cable, 14 M. . . . . . . . . . . . . . . . . . . 70, 71, 72, 79, 81 Fan Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 CB5N-0WPM-0140-AZ Fan Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 CB6N-5WPM-0070-AZ Holding Brake Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 CB6N-5WPM-0140-AZ CBL-12-ED-03M-RA Holding Brake Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Encoder Cable, Stepping MotorCube DB-9 Right Angle. . . . . . . . . . . 158 Connector to Flying Lead, 3 m Page Number CP3I-0WEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 71, 79 CP3I-0WPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 71, 79 CP3I-0WPB-0140-AZ Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 71, 79 CP4I-0WEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 72, 79 CP4I-0WEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 72, 79 CP4I-0WPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 72, 79 CP4I-0WPB-0140-AZ Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 72, 79 CP5B-0WEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 CP5B-0WEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 CP5B-0WPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 CBL-12-MPS-xx Power Cable, MTR-1216, 1221 & 1231 Stepping Motor. . . . . . . . . . . 155 to S2K, xx = 10, 20 or 30 feet CP5B-0WPB-0140-AZ CP6B-0WEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 CBL-12-MP-xx Power Cable, MTR-1216, 1221 & 1231 Stepping Motor. . . . . . . . . . . 155 to PowerCube, xx = 10, 20 or 30 feet CP6B-0WEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 CP6B-0WPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 CBL-13-ET-xx Encoder Cable, Flying Lead to MTR-1235, 1300 & 1N Series. . . . . . 155 Stepping Motors, xx = 10, 20 or 30 feet CP6B-0WPB-0140-AZ Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 CP8B-1WEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 CP8B-1WEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 CP8B-1WPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 CP8B-1WPB-0140-AZ Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 CP9B-0WEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 81 CP9B-0WEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 81 CP9B-0WPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 81 CBL-13-MP-xx Power Cable, MTR-1235, 1300 & 1N Series Stepping Motors, . . . . 155 xx = 10, 20 or 30 feet CBL-14-ET-xx Encoder Cable, Flying Lead to MTR-1235, 1300 & 1N Series. . . . . . 155 Splashproof Stepping Motors, xx = 10, 20 or 30 feet CBL-14-MP-xx Power Cable, MTR-1235, 1300 & 1N Series Splashproof. . . . . . . . . . 155 Stepping Motors, xx = 10, 20 or 30 feet CBL-1C-ET-xx Encoder Cable, MTR-1216, 1221 & 1231 Stepping Motors, . . . . . . . 155 xx = 10, 20 or 30 feet CBL-3C-L1D-FLY-XX Encoder cable, S2K to flying leads for connection of .. . . . . . . . . . . . . . 48 quadrature encoder with hall tracks, xx =1 0, 20 or 30 feet CP9B-0WPB-0140-AZ Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 81 CP9I-0MEB-0070-AZ Power Cable (Shielded), 7 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 CBL-3T-MB-xx Power/Brake Cable, S2K to MTR-3T5x and 3T6x. . . . . . . . . . . . . . . 48, 90 Servo Motors with Brake, xx = 10, 20 or 30 feet CP9I-0MEB-0140-AZ Power Cable (Shielded), 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 CP9I-0MPB-0070-AZ Power Cable, 7 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 CBL-3T-MP-xx Power Cable, S2K to MTR-3T5x and 3T6x Servo Motors, . . . . . . . 48, 90 xx = 10, 20 or 30 feet CP9I-0MPB-0140-AZ Power Cable, 14 M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 IC646MBP001 Machine Edition Professional Development Suite . . . . . . . . . . . . . . . . . . 6 without GlobalCare. Complete with Software key IC646MPP001 Logic Developer PLC Professional without GlobalCare. . . . . . . . . . . . . . 6 Complete with Software key IC647MBP001 Machine Edition Professional Development Suite . . . . . . . . . . . . . . . . . . 6 without GlobalCare. Complete with USB Hardware key IC647MPP001 Logic Developer PLC Professional without GlobalCare. . . . . . . . . . . . . . 6 Complete with USB Hardware key IC693ACC335 Digital Servo Axis Terminal Board (one per axis). . . . . . . . . . . . . . . . . . . 18 IC693ACC336 DSM324i 5V High Speed & Analog I/O Terminal Board. . . . . . . . . 17, 18 (1 per module) CBL-3T-RD-xx Resolver Cable, S2K to MTR-3T Series Servo Motor,. . . . . . . . . . . . 48, 90 xx = 10, 20 or 30 feet CBL-T7-MB-xx Power/Brake Cable, S2K to MTR-3T1x, 3T2x and 3T4x . . . . . . . . . 48, 90 Servo Motors with Brake, xx = 10, 20 or 30 feet CBL-T7-MP-xx Power Cable, S2K to MTR-3T1x, 3T2x and 3T4x. . . . . . . . . . . . . . . . 48, 90 Servo Motors, xx = 10, 20 or 30 feet CFDA-0WPB-0070-AZ Feedback Cable (Straight motor connector), 7 M. . 70, 71, 72, 79, 80, 81 CFDA-0WPB-0140-AZ Feedback Cable (Straight motor connector), 14 M. . 70, 71, 72, 79, 80, 81 CFDA-3WPB-0070-AZ Feedback Cable (Right Angle), 7 M. . . . . . . . . . . . . . . . . . . . . . . . . 70, 71, 72 CFDA-3WPB-0140-AZ Feedback Cable (Right Angle), 14 M. . . . . . . . . . . . . . . . . . . . . . . . 70, 71, 72 CFDA-7WPB-0070-AZ Feedback Cable (Right Angle motor connector), 7 M. . . . . . . . 79, 80, 81 www.ge-ip.com GE Intelligent Platforms 163 Motion Solutions Index Product Number Product Name IC693CBL311 Page Number Product Number Product Name Page Number DSM324i to 44A726268-001 Terminal Board Cable - 3m. . . . . . . . . . . 17 (1 per module) IC800MCUB12310XE 175 oz-in Stepping Motor Cube, Pulse/Direction Interface. . . . . . . . 158 with 500 line Encoder IC693CBL316 Serial Cable for Programming (1 per system). . . . . . . . . . . . . . . . 6, 17, 18 IC800MCUB12310XN 175 oz-in Stepping Motor Cube, Pulse/Direction Interface. . . . . . . . 158 IC693CBL319 DSM324i to 44A726268-001 Terminal Board Cable - 1m. . . . . . . . . . . 17 (1 per module) IC800PCUB00300 Power Cube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 IC693CBL324 ACC336 Terminal Board Interface Cable - 1m (1 per module). . . 17, 18 IC693CBL325 ACC336 Terminal Board Interface Cable - 3m (1 per module). . . 17, 18 IC800PCUBC02S0x0 Interface Cable, PowerCube Amplifier/MotorCube. . . . . . . . . . . 155, 158 DB-15 I/O Connector to Flying Leads, 200 Steps/Rev, x = 3 or 5 m IC693DSM302 DSM302 Motion Controller (2 axis) for Series 90-30. . . . . . . . . . . . . . . . 18 IC693DSM314 DSM314 Motion Controller (4 analog/2 digital axes) . . . . . . . . . . . . . . . 18 for Series 90-30 IC800PCUBC04S0x0 Interface Cable, PowerCube Amplifier/MotorCube. . . . . . . . . . . 155, 158 DB-15 I/O Connector to Flying Leads, 400 Steps/Rev, x = 3 or 5 m IC693DSM324 DSM324i Motion Controller for Series 90-30. . . . . . . . . . . . . . . . . . . . . . . 17 IC694DSM314 DSM314 Motion Controller (4 analog/2 digital axes) for RX3i . . . . . . . 18 IC800PCUBC10S0x0 Interface Cable, PowerCube Amplifier/ MotorCube . . . . . . . . . . 155, 158 DB-15 I/O Connector to Flying Leads, 1000 Steps/Rev, x = 3 or 5 m IC694DSM324 DSM324i Motion Controller for PACSystems RX3i. . . . . . . . . . . . . . . . . . 17 IC800PCUBDINMTG DIN Rail Mounting Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 IC694TBB032 High Density 36 point Captive Screw Terminals . . . . . . . . . . . . . . . . . . . 11 IC800PSHV011 11 kW Power Supply Module Package . . . . . . . . . . . . . . . . . . . . . . . . 69, 73 IC694TBB132 High Density Captive Screw Terminals, Extended Shroud . . . . . . . . . . 11 IC800PSHV018 18 kW Power Supply Module Package . . . . . . . . . . . . . . . . . . . . . . . . 69, 73 IC694TBS032 High Density 36 point Spring Clip Terminals. . . . . . . . . . . . . . . . . . . . . . . 11 IC800PSHV030 30 kW Power Supply Module Package . . . . . . . . . . . . . . . . . . . . . . . . 69, 73 IC694TBS132 High Density Spring Clip Terminals, Extended Shroud. . . . . . . . . . . . . . 11 IC800PSHV045 45 kW Power Supply Module Package . . . . . . . . . . . . . . . . . . . . . . . . 69, 73 IC695FTB001 Optional Fiber Terminal Block (without terminal headers). . . . . . . . . . . 6 IC800SKCFLYxxx Interface Cable, S2K Auxiliary I/O connector. . . . . . . . . . . . . . . 18, 48, 90 to Flying Leads, 1 m or 3 m IC800SKCIxxx Interface Cable, S2K Auxiliary I/O to 44A726268-001. . . . . . . . . . 48, 90 Terminal Board Assembly, 1 m or 3 m IC800SKCS030 S2K Serial Communication Cable for PC (Motion Developer) . . . 48, 90 Interface, 3 m IC800SLR001 50Ω, 100W External Regeneration Resistor Kit . . . . . . . . . . . . . . . . 48, 90 IC800SLR002 100Ω, 225W External Regeneration Resistor Kit. . . . . . . . . . . . . . . 48, 90 IC695FTB1B032 Optional Fiber I/O Terminal Block (with screw terminal headers) . . . . 6 IC695FTB1S032 Optional Fiber I/O Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 (with spring clip terminal headers) IC695FTB1B132 Optional Fiber I/O Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 (with extended shroud screw terminal headers) IC695FTB1S132 Optional Fiber I/O Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 (with extended shroud spring clip terminal headers) IC695PMM335 PACMotion Motion Controller for RX3i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 IC800SLR003 20Ω, 300W External Regeneration Resistor Kit . . . . . . . . . . . . . . . . 48, 90 IC800ABK001 Encoder Battery Backup Kits, . . . . . . . . . . . . . . . . . . 70, 71, 72, 79, 80, 81 Panel Mounted, 4 axis IC800SLR004 15Ω, 1000W External Regeneration Resistor Kit. . . . . . . . . . . . . . . 48, 90 IC800SSD104RS1 4.3 Amp, 115/230 VAC S2K Amplifier, Resolver Feedback . . . . . 90, 135 IC800ABK002 Encoder Battery Backup Kits, Built-in . . . . . . . . . . . . . . . . . . . . . . 70, 71, 72 IC800SSD107RS1 7.2 Amp, 115/230 VAC S2K Amplifier, Resolver Feedback . . . . . 90, 135 IC800ABK003 Encoder Battery Backup Kits, Built-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 IC800SSD216RS1 16 Amp, 230 VAC S2K Amplifier, Resolver Feedback . . . . . . . . . . 90, 135 IC800AIHV010 10 Amp αHVi Series Amplifier Package . . . . . . . . . . . . . . . . . . . . . . . 69, 70 IC800SSD228RS1 28 Amp, 230 VAC S2K Amplifier, Resolver Feedback . . . . . . . . . . 90, 135 IC800AIHV040 40 Amp αHVi Series Amplifier Package . . . . . . . . . . . . . . . . . . . . 69, 70, 71 IC800SSD407RS1 7.2 Amp, 460 VAC S2K Amplifier, Resolver Feedback. . . . . . . . . . 90, 135 IC800AIHV080 80 Amp αHVi Series Amplifier Package . . . . . . . . . . . . . . . . . . . . 69, 71, 72 IC800SSD420RS1 20 Amp, 460 VAC S2K Amplifier, Resolver Feedback . . . . . . . . . . 90, 135 IC800AIHV180 180 Amp αHVi Series Amplifier Package. . . . . . . . . . . . . . . . . . . . . . 69, 72 IC800BBK021 Encoder Battery Kits, 1 axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 80, 81 IC800SSI104RD2 4.3 Amp, 115/230 VAC S2K Controller, Resolver Feedback, . . . 48, 135 DeviceNet IC800BIHV010 10 Amp βHVi Series Amplifier Package. . . . . . . . . . . . . . . . . . . . . 70, 78, 79 IC800SSI104RP2 4.3 Amp, 115/230 VAC S2K Controller, Resolver Feedback, . . . 48, 135 Profibus IC800SSI104RS1 4.3 Amp, 115/230 VAC S2K Controller, Resolver Feedback, . . . 48, 135 Extended I/O IC800SSI107RD2 7.2 Amp 115/230 VAC S2K Controller, Resolver Feedback, . . . . 48, 135 DeviceNet IC800SSI107RP2 7.2 Amp 115/230 VAC S2K Controller, Resolver Feedback, . . . . 48, 135 Profibus IC800SSI107RS1 7.2 Amp 115/230 VAC S2K Controller, Resolver Feedback, . . . . 48, 135 Extended I/O IC800SSI216RD2 16 Amp, 230 VAC S2K Controller, Resolver Feedback, . . . . . . . . 48, 135 DeviceNet IC800SSI216RP2 16 Amp, 230 VAC S2K Controller, Resolver Feedback, . . . . . . . . 48, 135 Profibus IC800SSI228RD2 28 Amp, 230 VAC S2K Controller, Resolver Feedback, . . . . . . . . 48, 135 DeviceNet IC800BIHV020 20 Amp βHVi Series Amplifier Package. . . . . . . . . . . . . . . . . . . . . . . . 78, 79 IC800BIHV040 40 Amp βHVi Series Amplifier Package. . . . . . . . . . . . . . . . . . . . . 70, 71, 78 IC800BIK020 20 Amp βi series Amplifier Package. . . . . . . . . . . . . . . . . . . . . . . . 78, 80, 81 IC800BIK040 40 Amp βi series Amplifier Package. . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 81 IC800CBL001 Servo Command Cable - 1m (one per axis). . . . . . . . . . . . . . . . . . . . . . . . 18 IC800CBL002 Servo Command Cable - 3m (one per axis). . . . . . . . . . . . . . . . . . . . . . . . 18 IC800CUBDB15ADP Plug on Adapter Converts DB15 Connections to. . . . . . . . . . . . . 139, 158 Screw Terminals (Pulse/ Direction models only) IC800MBUSADP RS232 to 422/480 Serial Converter for Modbus. . . . . . . . . . . . . . . . . . . . 48 RTU Communications IC800MCC23P050 Power Cable, MotorCube Stepping Motor to Flying Lead, 5 m. . . . 158 IC800MCC23P100 Power Cable, MotorCube Stepping Motor to Flying Lead, 10 m. . . 158 IC800MCUB12160XE 50 oz-in Stepping Motor Cube, Pulse/Direction Interface. . . . . . . . . 158 with 500 line Encoder IC800MCUB12160XN 50 oz-in Stepping Motor Cube, Pulse/Direction Interface. . . . . . . . . 158 IC800SSI228RP2 28 Amp, 230 VAC S2K Controller, Resolver Feedback, . . . . . . . . 48, 135 Profibus IC800MCUB12210XE 100 oz-in Stepping Motor Cube, Pulse/Direction Interface. . . . . . . . 158 with 500 line Encoder IC800SSI407RD2 7.2 Amp, 460 VAC S2K Controller, Resolver Feedback, . . . . . . . . 48, 135 DeviceNet IC800MCUB12210XN 100 oz-in Stepping Motor Cube, Pulse/Direction Interface. . . . . . . . 158 IC800SSI407RP2 7.2 Amp, 460 VAC S2K Controller, Resolver Feedback, . . . . . . . . 48, 135 Profibus 164 GE Intelligent Platforms www.ge-ip.com Motion Solutions Index Product Number Product Name Page Number Product Number Product Name IC800SSI407RS1 7.2 Amp 460 VAC S2K Controller, Resolver Feedback, . . . . . . . . 48, 135 Extended I/O IC800VMCP030 Power Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800VMCP050 Power Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800SSI420RD2 20 Amp, 460 VAC S2K Controller, Resolver Feedback, . . . . . . . . 48, 135 DeviceNet IC800VMCP100 Power Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800VMCP1030 Power Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCP1050 Power Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Power Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800SSI420RP2 20 Amp, 460 VAC S2K Controller, Resolver Feedback, . . . . . . . . 48, 135 Profibus Page Number IC800STI105D2 5 Amp, 115/230 VAC S2K Stepper Controller, . . . . . . . . . . . . . . . . . . . . . 48 Encoder Feedback, DeviceNet IC800VMCP1100 IC800VMCP1200 Power Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800STI105P2 5 Amp, 115/230 VAC S2K Stepper Controller, . . . . . . . . . . . . . . . . . . . . . 48 Encoder Feedback, Profibus IC800VMCP200 Power Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800VMCP2030 Power Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800STI105S1 5 Amp, 115/230 VAC S2K Stepper Controller, . . . . . . . . . . . . . . . . . . . . . 48 Encoder Feedback, Extended I/O IC800VMCP2050 Power Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCP2100 Power Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCP2200 Power Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCP3030 Power Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCP3050 Power Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCP3100 Power Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCP3200 Power Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCS030 Communications Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 IC800VMM01LNKSE25 100 Watt VersaMotion Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . 58, 122 IC800VMM02LBKSE25 200 Watt VersaMotion Servo Motor with Brake. . . . . . . . . . . . . . . 58, 122 IC800VMM02LNKSE25 200 Watt VersaMotion Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . 58, 122 IC800VMM04LBKSE25 400 Watt VersaMotion Servo Motor with Brake. . . . . . . . . . . . . . . 58, 122 IC800VMM04LNKSE25 400 Watt VersaMotion Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . 58, 122 IC800VMM07LBKSE25 750 Watt VersaMotion Servo Motor with Brake. . . . . . . . . . . . . . . 58, 122 IC800VMM07LNKSE25 750 Watt VersaMotion Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . 58, 122 IC800VMM10LBKSE25 1000 Watt VersaMotion Servo Motor with Brake. . . . . . . . . . . . . 59, 122 IC800VMM10LNKSE25 1000 Watt VersaMotion Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . 59, 122 IC800VMM10MBKSE25 1000 Watt VersaMotion Servo Motor with Brake. . . . . . . . . . . . . 59, 122 IC800VMM10MNKSE25 1000 Watt VersaMotion Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . 59, 122 IC800VMM20LBKSE25 2000 Watt VersaMotion Servo Motor with Brake. . . . . . . . . . . . . 59, 122 IC800VMM20LNKSE25 2000 Watt VersaMotion Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . 59, 122 IC800VMM20MBKSE25 2000 Watt VersaMotion Servo Motor with Brake. . . . . . . . . . . . . 59, 122 IC800VMM20MNKSE25 2000 Watt VersaMotion Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . 59, 122 IC800VMM30MBKSE25 3000 Watt VersaMotion Servo Motor with Brake. . . . . . . . . . . . . 59, 122 IC800VMM30MNKSE25 3000 Watt VersaMotion Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . 59, 122 IC800VMMCONE001 Encoder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800VMMCONE002 Encoder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMMCONP001 Power Connector (motor only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800VMMCONP002 Power Connector (motor & brake). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800VMMCONP003 Power Connector (motor only) and (motor & brake). . . . . . . . . . . . . . . . 59 IC800VMMCONP004 Power Connector (motor only) and (motor & brake). . . . . . . . . . . . . . . . 59 IC800VMTBC005 I/O Terminal Breakout Board and Cable. . . . . . . . . . . . . . . . . . . . . . . 58, 59 MS3116F12-10S Stepping Motor Connector Mate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 MTR-1216-E-D-E-0 Stepping Motor, 61 oz-in, NEMA 23, Encoder. . . . . . . . . . . . . . . . . . . . 155 MTR-1216-N-D-E-0 Stepping Motor, 61 oz-in, NEMA 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 MTR-1220-E-D-E-0 Stepping Motor, 116 oz-in, NEMA 23, Encoder. . . . . . . . . . . . . . . . . . . 155 MTR-1220-N-D-E-0 Stepping Motor, 116 oz-in, NEMA 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 MTR-1221-E-D-E-0 Stepping Motor, 144 oz-in, NEMA 23, Encoder. . . . . . . . . . . . . . . . . . . 155 (124 oz-in with PowerCube) IC800VMA012 IC800VMA022 100W, 220VAC; 50/60 Hz VersaMotion Servo Amplifier. . . . . . . . . 51, 58 200W, 220VAC; 50/60 Hz VersaMotion Servo Amplifier. . . . . . . . . 51, 58 IC800VMA042 400W, 220VAC; 50/60 Hz VersaMotion Servo Amplifier. . . . . . . . . 51, 58 IC800VMA072 750W, 220VAC; 50/60 Hz VersaMotion Servo Amplifier. . . . . . . . . 51, 58 IC800VMA102 IC800VMA202 IC800VMA302 IC800VMACONACP IC800VMACONCN1 1000W, 220VAC; 50/60 Hz VersaMotion Servo Amplifier . . . . . . . 51, 59 2000W, 220VAC; 50/60 Hz VersaMotion Servo Amplifier . . . . . . . 51, 59 3000W, 220VAC; 50/60 Hz VersaMotion Servo Amplifier . . . . . . . 51, 59 AC Power Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 CN1 I/O Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 IC800VMACONCN2 CN2 Encoder Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 IC800VMACONCN3 CN3 Communication Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 IC800VMACONMTRP IC800VMADBR001 IC800VMBR020 IC800VMBR040 Motor Power Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 External Braking Resistor Connector. . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 External Braking Resistor, 20Ω, 1000 Watt. . . . . . . . . . . . . . . . . . . . 58, 59 External Braking Resistor, 40Ω, 400 Watt . . . . . . . . . . . . . . . . . . . . . 58, 59 IC800VMCB030 Brake and Power Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800VMCB050 Brake and Power Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800VMCB100 IC800VMCB1030 IC800VMCB1050 IC800VMCB1100 IC800VMCB1200 Brake and Power Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Brake and Power Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Brake and Power Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Brake and Power Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Brake and Power Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCB200 Brake and Power Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 IC800VMCB2030 Brake and Power Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCB2050 IC800VMCB2100 IC800VMCB2200 IC800VMCB3030 IC800VMCB3050 Brake and Power Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Brake and Power Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Brake and Power Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Brake and Power Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Brake and Power Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCB3100 Brake and Power Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCB3200 Brake and Power Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCE030 IC800VMCE050 IC800VMCE100 IC800VMCE1030 Encoder Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Encoder Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Encoder Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Encoder Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCE1050 Encoder Cable, 5 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCE1100 Encoder Cable, 10 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCE1200 Encoder Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 IC800VMCE200 Encoder Cable, 20 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 MTR-1221-N-D-E-0 Stepping Motor, 144 oz-in, NEMA 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 (124 oz-in with PowerCube) IC800VMCI010 Flying lead I/O interface Cable, 1 m. . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 MTR-1231-E-D-E-0 Stepping Motor, 230 oz-in, NEMA 23, Encoder. . . . . . . . . . . . . . . . . . . 155 IC800VMCI030 Flying lead I/O interface Cable, 3 m. . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 MTR-1231-N-D-E-0 Stepping Motor, 230 oz-in, NEMA 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 www.ge-ip.com GE Intelligent Platforms 165 Motion Solutions Index Product Number Product Name MTR-1235-E-D-E-0 MTR-1235-N-D-E-0 Product Number Product Name Stepping Motor, 180 oz-in, NEMA 23, Encoder. . . . . . . . . . . . . . . . . . . 155 MTR-3T55-H-R-0-M-0 151 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . 135 Stepping Motor, 180 oz-in, NEMA 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 MTR-3T55-H-R-B-M-0 151 in-lb, 460V, IP65, Metric, Motor with Brake. . . . . . . . . . . . . . . . . . 135 MTR-1324-E-D-E-0 Stepping Motor, 335 oz-in, NEMA 34, Encoder. . . . . . . . . . . . . . . . . . . 155 MTR-3T57-H-R-0-M-0 195 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . 135 MTR-1324-E-D-E-S Stepping Motor, 335 oz-in, NEMA 34, Encoder, Splashproof. . . . . . 155 MTR-3T57-H-R-B-M-0 195 in-lb, 230V, IP65, Metric, Motor with Brake. . . . . . . . . . . . . . . . . . 135 MTR-1164-N-D-E-0 Stepping Motor, 335 oz-in, NEMA 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 MTR-3T66-H-R-0-M-0 319 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . 135 MTR-1164-N-D-E-S Stepping Motor, 335 oz-in, NEMA 34, Splashproof . . . . . . . . . . . . . . . 155 MTR-3T66-H-R-B-M-0 318 in-lb, 460V, IP65, Metric, Motor with Brake. . . . . . . . . . . . . . . . . . 135 MTR-1331-J-E-D-E-0 Stepping Motor, 327 oz-in, NEMA 34, Encoder. . . . . . . . . . . . . . . . . . . 155 MTR-3T67-G-R-0-M-0 372 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . 135 MTR-1331-J-E-D-E-S Stepping Motor, 327 oz-in, NEMA 34, Encoder, Splashproof. . . . . . 155 MTR-3T67-G-R-B-M-0 372 in-lb, 460V, IP65, Metric, Motor with Brake. . . . . . . . . . . . . . . . . . 135 MTR-1331-J-N-D-E-0 Stepping Motor, 327 oz-in, NEMA 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 MTR-3T69-G-R-0-M-0 478 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . 135 MTR-1331-J-N-D-E-S Stepping Motor, 327 oz-in, NEMA 34, Splashproof . . . . . . . . . . . . . . . 155 MTR-3T69-G-R-B-M-0 478 in-lb, 460V, IP65, Metric, Motor with Brake. . . . . . . . . . . . . . . . . . 135 MTR-1337-E-D-E-0 Stepping Motor, 675 oz-in, NEMA 34, Encoder. . . . . . . . . . . . . . . . . . . 155 SA648MODEV 1 year GlobalCare Complete Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . 159 MTR-1337-E-D-E-S Stepping Motor, 675 oz-in, NEMA 34 Encoder, Splashproof. . . . . . . 155 MTR-1337-N-D-E-0 Stepping Motor, 675 oz-in, NEMA 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 TRM-21006664 Connector, 7 Point 4.3/5/7.2 Amp S2K Extended Digital I/O . . . . . . . . 48 (S1 Modules) MTR-1337-N-D-E-S Stepping Motor, 675 oz-in, NEMA 34, Splashproof . . . . . . . . . . . . . . . 155 TRM-21006666 Connector, 14 Point Screw Terminal, S2K Digital I/O. . . . . . . . . . . . . . . 48 TRM-21006667 Connector, 20 Point Screw Terminal, S2K Digital I/O. . . . . . . . . . . . . . . 48 TRM-21006669 Connector, 4.3/5/7.2 Amp, 115/230V S2K Motor Power. . . . . . . . . . . . 48 TRM-21006670 Connector, 4.3 Amp, 115/230V S2K AC Power. . . . . . . . . . . . . . . . . . . . . 48 TRM-JAUX-03 S2K Auxiliary I/O Breakout Terminal Board, 3 ft cable. . . . . . . . . . 48, 90 TRM-JAUX-10 S2K Auxiliary I/O Breakout Terminal Board, 10 ft cable. . . . . . . . . 48, 90 Z44A718031-G03 DC Link Bus Bars, 90mm Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68, 69, 73 Z44A718031-G05 DC Link Bus Bars, 60mm Kit. . . . . . . . . . . . . . . . . . . . . . . . 68, 69, 70, 71, 72 Z44A718031-G12 DC Link Bus Bars, 150mm Kit. . . . . . . . . . . . . . . . . . . . . . . . . . 68, 69, 72, 73 Z44A730464-G17 Motor Power Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 71, 79, 81 Z44A730464-G18 Motor Power Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 71, 79, 81 MTR-1350-E-A-E-0 MTR-1350-E-A-E-S MTR-1350-E-D-E-0 MTR-1350-E-D-E-S Page Number Stepping Motor, 630 oz-in, NEMA 34, Encoder. . . . . . . . . . . . . . . . . . . 155 Stepping Motor, 630 oz-in, NEMA 34, Encoder, Splashproof. . . . . . 155 Stepping Motor, 995 oz-in, NEMA 34, Encoder. . . . . . . . . . . . . . . . . . . 155 Stepping Motor, 995 oz-in, NEMA 34, Encoder, Splashproof. . . . . . 155 MTR-1350-N-A-E-0 Stepping Motor, 630 oz-in, NEMA 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 MTR-1350-N-A-E-S Stepping Motor, 630 oz-in, NEMA 34, Splashproof . . . . . . . . . . . . . . . 155 MTR-1350-N-D-E-0 MTR-1350-N-D-E-S Stepping Motor, 995 oz-in, NEMA 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Stepping Motor, 995 oz-in, NEMA 34, Splashproof . . . . . . . . . . . . . . . 155 Page Number MTR-1N31-I-N-D-S-0 Stepping Motor, 650 oz-in, NEMA 34, . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 (605 oz-in with PowerCube) MTR-1N32-I-N-D-S-0 Stepping Motor, 1200 oz-in, NEMA 34. . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Z44A730464-G19 Motor Power Connector Kit, Straight. . . . . . . . . . . . . . . . . . . 71, 72, 79, 81 MTR-1N41-G-N-A-E-0 Stepping Motor, 1905 oz-in, NEMA 42. . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Z44A730464-G20 Motor Power Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 72, 79, 81 MTR-3T11-G-R-0-M-S 2.3 in-lb, 230V, IP65, Metric, Seal, Motor only. . . . . . . . . . . . . . . . . . . . 135 Z44A730465-001 Motor Half Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 79, 80 MTR-3T11-G-R-B-M-S 2.3 in-lb, 230V, IP65, Metric, Seal, Motor with Brake. . . . . . . . . . . . . . 135 Z44A730465-002 Motor Half Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 79, 81 MTR-3T12-G-R-0-M-S 5.3 in-lb, 230V, IP65, Metric, Seal, Motor only. . . . . . . . . . . . . . . . . . . . 135 Z44A730465-003 Motor Half Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 72, 79, 81 MTR-3T12-G-R-B-M-S 5.3 in-lb, 230V, IP65, Metric, Seal, Motor with Brake. . . . . . . . . . . . . . 135 Z44A730465-011 Motor Half Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 MTR-3T13-G-R-0-M-S 8 in-lb, 230V, IP65, Metric, Seal, Motor only. . . . . . . . . . . . . . . . . . . . . . 135 Z44A730465-013 Motor Half Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 MTR-3T13-G-R-B-M-S 8 in-lb, 230V, IP65, Metric, Seal, Motor with Brake. . . . . . . . . . . . . . . . 135 Z44A730465-015 Motor Half Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 79, 81 MTR-3T21-G-R-0-M-S 5.6 in-lb, 230V, IP65, Metric, Seal, Motor only. . . . . . . . . . . . . . . . . . . . 135 Z44A730465-016 Motor Half Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 79, 81 MTR-3T21-G-R-B-M-S 5.6 in-lb, 230V, IP65, Metric, Seal, Motor with Brake. . . . . . . . . . . . . . 135 Z44C742171-001 MCC Coil Control Output Flying Lead Cable, 25 Ft.. . . . . . . . . . . . . . . . . 73 MTR-3T22-G-R-0-M-S 11.5 in-lb, 230V, IP65, Metric, Seal, Motor only. . . . . . . . . . . . . . . . . . . 135 Z44C742172-001 200V Control Power Input Flying Lead Cable, 25 Ft.. . . . . . . . . . . . . . . . 73 MTR-3T22-G-R-B-M-S 11.5 in-lb, 230V, IP65, Metric, Seal, Motor with Brake. . . . . . . . . . . . . 135 Z44C742176-001 Estop Input Flying Lead Cable 10 Ft.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 MTR-3T23-G-R-0-M-S 17.7 in-lb, 230V, IP65, Metric, Seal, Motor only. . . . . . . . . . . . . . . . . . . 135 Z44C746453-001 200 mm PSM Interface Cable (External Battery) . . . . . . . . 68, 70, 71, 72 MTR-3T23-G-R-B-M-S 17.7 in-lb, 230V, IP65, Metric, Seal, Motor with Brake. . . . . . . . . . . . . 135 Z44C746453-002 200 mm PSM Interface Cable (Built-in or No Battery). . . .68, 70, 71, 72 MTR-3T24-H-R-0-M-S 23 in-lb, 230V, IP65, Metric, Seal, Motor only. . . . . . . . . . . . . . . . . . . . . 135 MTR-3T24-H-R-B-M-S 23 in-lb, 230V, IP65, Metric, Seal, Motor with Brake. . . . . . . . . . . . . . 135 ZA02B-0120-K321 E-Stop Connector (one per amplifier; included in . . . . . . . . . . . 68, 69, 72 amplifier Kit) MTR-3T42-H-R-0-M-0 33 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . . 135 ZA06B-0061-B203 β2/4000is Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 115 ZA06B-0061-B203#0100 β2/4000is Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0061-B503 β2/4000is Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 115 ZA06B-0061-B503#0100 β2/4000is Servo Motor with Brake, IP67 Protection. . . . . . . . . . . . . . 115 ZA06B-0062-B203 β2/4000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0062-B203#0100 β2/4000HVis Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0062-B503 β2/4000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0062-B503#0100 β2/4000HVis Servo Motor with Brake, IP67 Protection. . . . . . . . . . . 115 ZA06B-0063-B203 β4/4000is Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81, 115 ZA06B-0063-B203#0100 β4/4000is Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0063-B503 β4/4000is Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . 81, 115 ZA06B-0063-B503#0100 β4/4000is Servo Motor with Brake, IP67 Protection. . . . . . . . . . . . . . 115 MTR-3T42-H-R-B-M-0 MTR-3T43-H-R-0-M-0 MTR-3T43-H-R-B-M-0 33 in-lb, 460V, IP65, Metric, Motor with Brake . . . . . . . . . . . . . . . . . . . 135 54 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . . 135 54 in-lb, 230V, IP65, Metric, Motor with Brake . . . . . . . . . . . . . . . . . . . 135 MTR-3T43-J-R-0-M-0 54 in-lb, 460V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . . 135 MTR-3T43-J-R-B-M-0 54 in-lb, 230V, IP65, Metric, Motor with Brake . . . . . . . . . . . . . . . . . . . 135 MTR-3T44-J-R-0-M-0 MTR-3T44-J-R-B-M-0 MTR-3T45-H-R-0-M-0 MTR-3T45-H-R-B-M-0 MTR-3T54-H-R-0-M-0 MTR-3T54-H-R-B-M-0 166 72 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . . 135 72 in-lb, 230V, IP65, Metric, Motor with Brake . . . . . . . . . . . . . . . . . . . 135 90 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . . 135 90 in-lb, 460V, IP65, Metric, Motor with Brake . . . . . . . . . . . . . . . . . . . 135 120 in-lb, 230V, IP65, Metric, Motor only. . . . . . . . . . . . . . . . . . . . . . . . . 135 120 in-lb, 460V, IP65, Metric, Motor with Brake. . . . . . . . . . . . . . . . . . 135 GE Intelligent Platforms www.ge-ip.com Motion Solutions Index Product Number Product Name ZA06B-0064-B203 ZA06B-0064-B203#0100 Product Number Product Name β4/4000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0249-B500 α22/3000HVi Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . 71, 105 β4/4000HVis Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0249-B500#0100 α22/3000HVi Servo Motor with Brake, IP67 Protection. . . . . . . . . . . 105 ZA06B-0064-B503 β4/4000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0266-B200 α22/4000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 105 ZA06B-0064-B503#0100 β4/4000HVis Servo Motor with Brake, IP67 Protection. . . . . . . . . . . 115 ZA06B-0266-B200#0100 α22/4000HVis Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . 105 ZA06B-0075-B203 β8/3000is Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81, 115 ZA06B-0266-B500 α22/4000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . 71, 105 ZA06B-0075-B203#0100 β8/3000is Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0266-B500#0100 α22/4000HVis Servo Motor with Brake, IP67 Protection. . . . . . . . . . 105 ZA06B-0075-B503 β8/3000is Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . 81, 115 ZA06B-0269-B200 α30/4000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72, 105 ZA06B-0075-B503#0100 β8/3000is Servo Motor with Brake, IP67 Protection. . . . . . . . . . . . . . 115 ZA06B-0269-B200#0100 α30/4000HVis Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . 105 ZA06B-0076-B203 β8/3000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0269-B500 α30/4000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . 72, 105 ZA06B-0076-B203#0100 β8/3000HVis Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0269-B500#0100 α30/4000HVis Servo Motor with Brake, IP67 Protection. . . . . . . . . . 105 ZA06B-0076-B503 β8/3000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0273-B200 α40/4000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72, 105 ZA06B-0076-B503#0100 β8/3000HVis Servo Motor with Brake, IP67 Protection. . . . . . . . . . . 115 ZA06B-0273-B200#0100 α40/4000HVis Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . 105 ZA06B-0078-B203 β12/3000is Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81, 115 ZA06B-0273-B500 α40/4000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . 72, 105 ZA06B-0078-B203#0100 β12/3000is Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0273-B500#0100 α40/4000HVis Servo Motor with Brake, IP67 Protection. . . . . . . . . . 105 ZA06B-0078-B503 β12/3000is Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . . . 81, 115 ZA06B-0276-B210 α50/3000HVis Servo Motor with Fan. . . . . . . . . . . . . . . . . . . . . . . . . 72, 105 ZA06B-0078-B503#0100 β12/3000is Servo Motor with Brake, IP67 Protection. . . . . . . . . . . . . 115 ZA06B-0276-B210#0100 α50/3000HVis Servo Motor with Fan, IP67 Protection. . . . . . . . . . . . 105 ZA06B-0079-B203 β12/3000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0276-B510 α50/3000HVis Servo Motor with Fan and Brake. . . . . . . . . . . . . . 72, 105 ZA06B-0079-B203#0100 β12/3000HVis Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0079-B503 β12/3000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0276-B510#0100 α50/3000HVis Servo Motor with Fan and Brake, . . . . . . . . . . . . . . . . 105 IP67 Protection ZA06B-0079-B503#0100 β12/3000HVis Servo Motor with Brake, IP67 Protection. . . . . . . . . . 115 ZA068-6050-K060 Panel Mount Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 ZA06B-0080-B203 β22/2000is Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81, 115 ZA06B-6071-K203 PSM Connector Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68, 69, 73 ZA06B-6073-K214 Amplifier Feedback Connector (JF1). . . . . . . . . . . . . 70, 71, 72, 79, 80, 81 ZA06B-6073-K216 CX8/CX9 DB Module Interface Connector Kit. . . . . . . . . . . . . . . . . . 69, 72 ZA06B-6073-K250 Spare Amplifier Control Power Fuse. . . . . . 69, 70, 71, 72, 78, 79, 80, 81 ZA06B-6077-K155 Noise Filter for PSM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 ZA06B-6077-K156 Noise Filter for PSM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 ZA06B-6077-K157 Noise Filter for PSM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 ZA06B-6077-K250 Spare Control Power Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69, 73 ZA06B-6079-H401 Dynamic Braking Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 ZA06B-6089-H500 External Regen Resistors, 200 W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 ZA06B-6089-H713 External Regen Resistors, 800 W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 ZA06B-6093-K001 Lithium Encoder Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 80, 81 (replacement battery for IC800BBK021 Kit) ZA06B-6093-K002 Battery Holder (for IC800BBK021 Kit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 ZA06B-6110-K200#XXS CZ4 Power Connector Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79, 81 ZA06B-6110-K201#XYM CZ6 Regen Resistor Thermostat Connector Kit. . . . . . . . . . . . . 78, 79, 81 ZA06B-6110-K202#YYS CZ5 Motor Power Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79, 81 ZA06B-0080-B203#0100 ZA06B-0080-B503 ZA06B-0080-B503#0100 ZA06B-0086-B203 Page Number β22/2000is Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . . . 115 β22/2000is Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . . . 81, 115 β22/2000is Servo Motor with Brake, IP67 Protection. . . . . . . . . . . . . 115 β22/2000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0086-B203#0100 β22/2000HVis Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0086-B503 β22/2000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . 79, 115 ZA06B-0086-B503#0100 ZA06B-0114-B203 ZA06B-0114-B203#0100 ZA06B-0114-B503 β22/2000HVis Servo Motor with Brake, IP67 Protection. . . . . . . . . . 115 β0.4/5000is Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 115 β0.4/5000is Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . . 115 β0.4/5000is Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . . 80, 115 ZA06B-0114-B503#0100 β0.4/5000is Servo Motor with Brake, IP67 Protection. . . . . . . . . . . . 115 ZA06B-0115-B203 β0.5/6000is Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 115 ZA06B-0115-B203#0100 β0.5/6000is Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0115-B503 β0.5/6000is Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . . 80, 115 ZA06B-0115-B503#0100 β0.5/6000is Servo Motor with Brake, IP67 Protection. . . . . . . . . . . . 115 ZA06B-0116-B203 β1/6000is Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 115 ZA06B-0116-B203#0100 β1/6000is Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . . . . 115 ZA06B-0116-B503 β1/6000is Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 115 ZA06B-0116-B503#0100 β1/6000is Servo Motor with Brake, IP67 Protection. . . . . . . . . . . . . . 115 ZA06B-0216-B200 α4/5000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 105 ZA06B-0216-B500 α4/5000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . 70, 105 Page Number ZA06B-6110-K203#ZZM CZ2 Motor Power Output Connector. . . . . . . . . . . . . . . . . . . 69, 70, 71, 72 ZA06B-6110-K210 Connector for PSM Interface. . . . . . . . . . . . . . . . . . . . . . . . 68, 69, 70, 71, 72 ZA06B-6114-K204#E Motor Feedback Connector Kit, 90 Deg . . . . . . . . . 70, 71, 72, 79, 80, 81 ZA06B-6114-K204#S Motor Feedback Connector Kit, Straight. . . . . . . . . 70, 71, 72, 79, 80, 81 ZA06B-6114-K213#E Motor Brake Connector Kit, 90 Deg. . . . . . . . . . . . . . . . . 70, 71, 72, 79, 81 ZA06B-6114-K213#S Motor Brake Connector Kit, Straight . . . . . . . . . . . . . . . . 70, 71, 72, 79, 81 α2/6000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . 70, 105 ZA06B-6114-K214#E Motor Fan Connector Kit, 90 Deg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 α8/6000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 105 ZA06B-6114-K214#S Motor Fan Connector Kit, Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 ZA06B-0233-B500 α8/6000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . . 70, 105 ZA06B-6114-K220#E Motor Power/Brake Connector Kit, 90 Deg. . . . . . . . . . . . . 70, 79, 80, 81 ZA06B-0239-B200 α12/4000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 105 ZA06B-6114-K220#S Motor Power/Brake Connector Kit, Straight. . . . . . . . . . . . .70, 79, 80, 81 ZA06B-0239-B200#0100 α12/4000HVis Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . 105 ZA06B-6114-K230#E Motor Power Connector Kit, 90 Deg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 ZA06B-0239-B500 α12/4000HVis Servo Motor with Brake. . . . . . . . . . . . . . . . . . . . . . . 71, 105 ZA06B-6114-K230#S Motor Power Connector Kit, Straight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 ZA06B-0239-B500#0100 α12/4000HVis Servo Motor with Brake, IP67 Protection. . . . . . . . . . 105 ZA06B-6114-K232#E Motor Brake Connector Kit, 90 Deg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 α22/3000HVi Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 105 ZA06B-6114-K232#S Motor Brake Connector Kit, Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 α22/3000HVi Servo Motor, IP67 Protection. . . . . . . . . . . . . . . . . . . . . . 105 ZA06B-6114-K504 Lithium Battery (for IC800ABK002 Kit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 ZA06B-0219-B200 ZA06B-0219-B500 ZA06B-0233-B200 ZA06B-0249-B200 ZA06B-0249-B200#0100 www.ge-ip.com α2/6000HVis Servo Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 105 GE Intelligent Platforms 167 Motion Solutions Index Product Number Product Name Page Number ZA06B-6114-K505 Battery Holder (for IC800ABK002 Kit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 ZA66L-6001-0023#L150R0 Fiberoptic Command Cable, 15 cm . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 ZA06B-6114-K506 Battery Holder (for IC800ABK003 Kit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 ZA66L-6001-0023#L1R003 Fiberoptic Command Cable, 1 M. . . . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 ZA06B-6127-H102 αSVM1-10HVi FSSB Amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69, 70 ZA66L-6001-0023#L2R003 Fiberoptic Command Cable, 2 M. . . . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 ZA06B-6127-H104 αSVM1-40HVi FSSB Amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69, 70, 71 ZA66L-6001-0023#L300R0 Fiberoptic Command Cable, 3 M. . . . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 ZA06B-6127-H105 αSVM1-80HVi FSSB Amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69, 71, 72 ZA66L-6001-0023#L3R003 Fiberoptic Command Cable, 3 M. . . . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 ZA06B-6127-H106 αSVM1-180HVi FSSB Amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69, 72 ZA06B-6130-H002 βi series Amplifier only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 80, 81 ZA66L-6001-0026#L10R03 Fiberoptic Command Cable . . . . . . . . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 (sheathed), 10 M ZA06B-6130-H003 βi series Amplifier only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 81 ZA06B-6130-H401 External Regen Resistors, 20 W. . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 80, 81 ZA06B-6130-H402 External Regen Resistors, 100 W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 81 ZA06B-6130-H403 External Regen Resistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 ZA06B-6130-K200 CZ7 Power Connector Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 80, 81 ZA06B-6130-K201 CXA19 24 VDC Connector Kit. . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79, 80, 81 ZA66L-6001-0026#L30R03 Fiberoptic Command Cable (sheathed), 30 M. . . . . . . . . 6, 17, 70, 71, 72 ZA06B-6130-K202 CXA20 Regen Thermostat Connector Kit. . . . . . . . . . . . . . . 78, 79, 80, 81 ZA66L-6001-0026#L3R003 Fiberoptic Command Cable (sheathed), 3 M. . . . . . . . . . 6, 17, 70, 71, 72 ZA06B-6130-K203 CX29 MCC Connector Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79, 80, 81 ZA66L-6001-0026#L50R03 Fiberoptic Command Cable (sheathed), 50 M. . . . . . . . . 6, 17, 70, 71, 72 ZA06B-6130-K204 CX30 E-Stop Input Connector Kit. . . . . . . . . . . . . . . . . . . . . . .78, 79, 80, 81 ZA06B-6131-H001 βHVi Series Amplifier only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 78, 79 ZA66L-6001-0026#L5R003 Fiberoptic Command Cable . . . . . . . . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 (sheathed), 5 M ZA06B-6131-H002 βHVi Series Amplifier only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79 ZA06B-6131-H003 βHVi Series Amplifier only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 ZA06B-6134-K002 βBeta Amplifier Fan Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 71 ZA06B-6134-K003 βi series Amplifier Fan Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 ZA06B-6150-H011 PSM-11HVi 11kW Power Supply Module . . . . . . . . . . . . . . . . . . . . . . 69, 73 ZA06B-6150-H018 PSM-18HVi 18 kW HV Power Supply Module . . . . . . . . . . . . . . . . . . 69, 73 ZA06B-6150-H030 PSM-30HVi 30 kW HV Power Supply Module . . . . . . . . . . . . . . . . . . 69, 73 ZA06B-6150-H045 PSM-45HVi 45 kW HV Power Supply Module . . . . . . . . . . . . . . . . . . 69, 73 168 GE Intelligent Platforms Product Number Product Name Page Number ZA66L-6001-0026#L100R3 Fiberoptic Command Cable . . . . . . . . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 (sheathed), 100 M ZA66L-6001-0026#L1R003 Fiberoptic Command Cable . . . . . . . . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 (sheathed), 1 M ZA66L-6001-0026#L20R03 Fiberoptic Command Cable . . . . . . . . . . . . . . 6, 17, 70, 71, 72, 79, 80, 81 (sheathed), 20 M ZA81L-0001-0083#3C 5.4 kW, 3-phase AC line filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 80, 81 ZA81L-0001-0101#C 10.5 kW, 3-phase AC line filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 80, 81 ZA81L-0001-0163 18 kW, 3-phase AC line filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 73 ZA81L-0001-0164 45 kW, 3-phase AC line filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 73 ZA81L-0001-0168 5.4 kW, 3-phase AC line filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 79 ZA81L-0001-0169 10.5 kW, 3-phase AC line filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 79 ZA98L-0031-0005 D-Cell Alkaline Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 80, 81 (replacement battery for IC800ABK001 Kit) www.ge-ip.com GE Intelligent Platforms GE Intelligent Platforms Motion Solutions Product Catalog Motion Solutions Flexible Solutions for Improved Machine Productivity GE Intelligent Platforms Contact Information Americas: 1 800 433 2682 or 1 434 978 5100 Global regional phone numbers are listed by location on our web site at www.ge-ip.com/contact www.ge-ip.com 02.10 GFA-483T GFA-483T ©2010 GE Intelligent Platforms, Inc. 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