119893 Catalog

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2014-10-23

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00_Motion Solutions Cover_2_12_10
01_Motion_Controllers_2_12_10
02_Servo_Amplifiers_2_12_10
03_Servo_Motors_2_12_10
04_Stepping_Amps_Motors_2_12_10
05_Motion_Software_2_12_10
06_Motion_Index_2_12_10

imagination at work

Motion

Solutions

Flexible Solutions for

Improved Machine Productivity

GE Intelligent Platforms Motion Solutions Product Catalog GFA-483T

Intelligent Platforms

02.10 GFA-483T

*Trademark of GE Intelligent Platforms, Inc.

All other brands or names are property of their respective holders.

GE Intelligent Platforms Contact Information

Americas: 1 800 433 2682 or 1 434 978 5100

Global regional phone numbers are listed by location on our web site at www.ge-ip.com/contact

www.ge-ip.com

Motion Solutions

TABLE OF CONTENTS

Motion Controllers ...........................4

PACMotion ..................................5

DSM300 Series .............................17

S2K Series .................................20

Servo Amplifiers ........................... 49

VersaMotion Series .........................50

αi Series ...................................62

βi Series ...................................74

S2K Series .................................82

Servo Motors .............................. 91

αi Series ...................................95

βi Series ..................................106

VersaMotion Series ........................116

MTR Series ................................123

Stepping Amplifiers and Motors . . . . . . . . . . . . 137

Power Cube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

MTR Series ................................141

Stepping Motor Cube ......................156

Motion Software .......................... 159

Motion Development Software . . . . . . . . . . . .160

Servo Sizing Software . . . . . . . . . . . . . . . . . . . . .162

Product Number Index ..................... 163

All other brands or names are property of their respective holders. 01.10 GFA-483T

www.ge-ip.com GE Intelligent Platforms

αHV

SERIES (con’t)

Brake Cables (Optional)

CB4N-0WPM-0070-AZ (7m)

CB4N-0WPM-0140-AZ (14m)

Encoder Battery (Optional)

Built-In (1-axis) Panel Mounted*

IC800BBK021 IC800ABK001

IC800ABK002 IC800ABK001

IC800ABK003 IC800ABK001

Power Supply Kits†

IC800PSHV011 (11kW)

IC800PSHV018 (18kW)

IC800PSHV030 (30kW)

IC800PSHV045 (45kW)

Motion Solutions

Proficy ME

Logic Developer-PLC

IC693ACC336

5V I/O Terminal Board

IC693DSM302

IC693DSM314

44A726268-001

24V I/O Terminal Board

A66L-6001-0023#Lxxxxx (unsheathed)

A66L-6001-0026#Lxxxxx (sheathed)

FSSB Servo Command Cable

Series 90-30RX3i

IC694DSM314 IC693DSM324

IC693CBL324 (1m)

IC693CBL325 (3m)

IC693CBL319 (1m)

IC693CBL311 (3m)

SERIES

Motors (cont-peak torque)

β0.4/5000is (0.4-1 Nm)

β0.5/6000is (0.65-2.5 Nm)

β1/6000is (1.2-5 Nm)

β2/4000is (2-7 Nm)

β4/4000is (3.5-10 Nm)

β8/3000is (7-15 Nm)

β12/3000is (11-27 Nm)

β22/2000is (20-45 Nm)

Amplifier Kits

IC800BIK020

IC800BIK040

Encoder Cables

(Straight x=0; Right Angle x=7)

CFDA-xWPB-0070-AZ (7m)

CFDA-xWPB-0140-AZ (14m)

Power Cables

(Standard x=P; Shielded x=E)

CP8B-1WxB-0070-AZ (7m)

CP3B-0WxB-0070-AZ (7m)

CP5B-0WxB-0070-AZ (7m)

CP6B-0WxB-0070-AZ (7m)

CP8B-1WxB-0140-AZ (14m)

CP3B-0WxB-0140-AZ (14m)

CP5B-0WxB-0140-AZ (14m)

CP6B-0WxB-0140-AZ (14m)

Power & Brake Cable

(Standard x=P; Shielded x=E)

CP9B-0WxB-0070-AZ (7m)

CP9B-0WxB-0140-AZ (14m)

Brake Cables (Optional)

CB6N-5WPM-0070-AZ (7m)

CB4N-0WPM-0070-AZ (7m)

CB6N-5WPM-0140-AZ (14m)

CB4N-0WPM-0140-AZ (14m)

Encoder Battery (Optional)

Built-In (1-axis) Panel Mounted*

IC800BBK021 IC800ABK001

Note:

Color coding indicates compatible product matches

and applies to products within a specific series.

*Each panel mounted battery pack can support up to 6 encoders

† One PSM power supply can support up to six αHVi amplifiers

depending on the motor ratings. The power supply must be

sized to match to system power requirements. See the section

“Selecting a Power Supply” on page 73.

βHV

SERIES

Motors (cont-peak torque)

β2/4000is (2-7 Nm)

β4/4000is (3.5-10 Nm)

β8/3000is (7-15 Nm)

β12/3000is (11-27 Nm)

β22/2000is (20-45 Nm)

Amplifier Kits

IC800BIHV010

IC800BIHV020

Encoder Cables

(Straight x=0; Right Angle x=7)

CFDA-xWPB-0070-AZ (7m)

CFDA-xWPB-0140-AZ (14m)

Power Cables

(Standard x=P; Shielded x=E)

CP3I-0WxB-0070-AZ (7m)

CP4I-0WxB-0070-AZ (7m)

CP3I-0WxB-0140-AZ (14m)

CP4I-0WxB-0140-AZ (14m)

Power & Brake Cable

(Standard x=P; Shielded x=E)

CP2I-0WxB-0070-AZ (7m)

CP2I-0WxB-0140-AZ (14m)

Brake Cables (Optional)

CB4N-0WPM-0070-AZ (7m)

CB4N-0WPM-0140-AZ (14m)

Encoder Battery (Optional)

IC800BBK021

αHV

SERIES

Motors (cont-peak torque)

α2/6000HVis (2-6 Nm)

α4/5000HVis (4-8.8 Nm)

α8/6000HVis (8-22 Nm)

α12/4000HVis (12-46 Nm)

α22/3000HVi (22-64 Nm)

α22/4000HVis (22-70 Nm)

α30/4000HVis (30-100 Nm)

α40/4000HVis (40-115 Nm)

α50/3000HVis (75-215 Nm)

Amplifier Kits

IC800BIHV010

IC800BIHV040

IC800AIHV010

IC800AIHV040

IC800AIHV080

IC800AIHV180

Dynamic Braking Module

ZA06B-6079-H401

Encoder Cables

(Straight x=0; Right Angle x=3)

CFDA-xWPB-0070-AZ (7m)

CFDA-xWPB-0140-AZ (14m)

Power Cables

(Standard x=P; Shielded x=E)

CP2I-0WxB-0070-AZ (7m)

CP3I-0WxB-0070-AZ (7m)

CP4I-0WxB-0070-AZ (7m)

CP9I-0MxB-0070-AZ (7m)

CP2I-0WxB-0140-AZ (14m)

CP3I-0WxB-0140-AZ (14m)

CP4I-0WxB-0140-AZ (14m)

CP9I-0MxB-0140-AZ (14m)

FANUC Digital Servos

IC695FTB001

Fiber Terminal I/O Block

IC695PMM335 IC694DSM324

www.ge-ip.com

GE Intelligent Platforms

Motion Solutions

Analog Servos and Steppers

Note:

Color coding indicates compatible product matches

and applies to products within a specific column.

†Use this cable in place of power cable for motors with optional brake

Proficy ME Logic Developer-PLC

IC693DSM314 IC693DSM302

IC693DSM314

IC693CBL324 (1m)

IC693CBL325 (3m)

Series 90-30RX3i

IC693DNM200

DeviceNet Master

(To DeviceNet S2K Models)

IC693ACC336

Terminal Board

IC800SKCFLY010 (1m)

IC800SKCFLY030 (3m)

S2K SERVO

AMPLIFIER

(RESOLVER)

115/230 VAC

Motors (cont-peak torque)

MTR-3T11-G (0.3-1.1 Nm)

MTR-3T12-G (0.6-2.4 Nm)

MTR-3T13-G (0.9-2.8 Nm)

MTR-3T21-G (0.6-2.2 Nm)

MTR-3T22-G (1.3-4 Nm)

MTR-3T23-G (2-6 Nm)

MTR-3T24-H (2.6-6.6 Nm)

MTR-3T43-H (5.6-11.3 Nm)

MTR-3T42-H (4.1-12 Nm)

MTR-3T43-J (6.1-12.1 Nm)

MTR-3T44-J (8.1-16.2 Nm)

MTR-3T45-H (10.2-20.5 Nm)

MTR-3T54-H (13.6-34.5 Nm)

MTR-3T55-H (17.1-43.4 Nm)

MTR-3T57-H (20.9-55.3 Nm)

MTR-3T66-H (35.9-87.3 Nm)

MTR-3T67-G (42-101.9 Nm)

MTR-3T69-G (53.9-131.6 Nm)

Amplifiers

IC800SSD104RS1

IC800SSD107RS1

IC800SSD216RS1

IC800SSD228RS1

Resolver Cables

CBL-3T-RD

Power Cables

CBL-T7-MP

CBL-3T-MP

Power and Brake Cables†

CBL-T7-MB

CBL-3T-MB

S2K SERVO

AMPLIFIER

(RESOLVER)

480 VAC

Motors (cont-peak torque)

MTR-3T42-H (4.1-12 Nm)

MTR-3T43-J (6.1-12.1 Nm)

MTR-3T44-J (8.1-16.2 Nm)

MTR-3T45-H (10.2-20.5 Nm)

MTR-3T54-H (13.4-38.3 Nm)

MTR-3T55-H (16.9-48.1 Nm)

MTR-3T66-H (34.7-52.2 Nm)

MTR-3T67-G (40.2-61 Nm)

MTR-3T69-G (52.3-79 Nm)

Amplifiers

IC800SSD407RS1

IC800SSD420RS1

Resolver Cables

CBL-3T-RD

Power Cables

CBL-T7-MP

CBL-3T-MP

Power and Brake Cables†

CBL-T7-MB

CBL-3T-MB

S2K SERVO

CONTROLLER

(RESOLVER)

115/230 VAC

Motors (cont-peak torque)

MTR-3T11-G (0.3-1.1 Nm)

MTR-3T12-G (0.6-2.6 Nm)

MTR-3T13-G (0.9-2.8 Nm)

MTR-3T21-G (0.6-2.2 Nm)

MTR-3T22-G (1.3-4.0 Nm)

MTR-3T23-G (2-6 Nm)

MTR-3T24-H (2.6-6.6 Nm)

MTR-3T43-H (5.6-11.3 Nm)

MTR-3T42-H (4.1-12 Nm)

MTR-3T43-J (6.1-12.1 Nm)

MTR-3T44-J (8.1-16.2 Nm)

MTR-3T45-H (10.2-20.5 Nm)

MTR-3T54-H (13.6-34.5 Nm)

MTR-3T55-H (17.1-43.4 Nm)

MTR-3T57-H (20.9-55.3 Nm)

MTR-3T66-H (36-87.3 Nm)

MTR-3T67-G (42-101.9 Nm)

MTR-3T69-G (53.9-131.6 Nm)

Controller

IC800SSI104RD2 DeviceNet

IC800SSI104RP2 PROFIBUS

IC800SSI104RS1 SERIAL

IC800SSI107RD2 DeviceNet

IC800SSI107RP2 PROFIBUS

IC800SSI107RS1 SERIAL

IC800SSI216RD2 DeviceNet

IC800SSI216RP2 PROFIBUS

IC800SSI228RD2 DeviceNet

IC800SSI228RP2 PROFIBUS

Resolver Cables

CBL-3T-RD

Power Cables

CBL-T7-MP

CBL-3T-MP

Power and Brake Cables†

CBL-T7-MB

CBL-3T-MB

S2K SERVO

CONTROLLER

(RESOLVER)

480 VAC

Motors (cont-peak torque)

MTR-3T42-H (4.1-12 Nm)

MTR-3T43-J (6.1-12.1 Nm)

MTR-3T44-J (8.1-16.2 Nm)

MTR-3T45-H (10.2-20.5 Nm)

MTR-3T54-H (13.4-38.3 Nm)

MTR-3T55-H (16.9-48.1 Nm)

MTR-3T66-H (34.7-52.2 Nm)

MTR-3T67-G (40.2-61 Nm)

MTR-3T69-G (52.3-79 Nm)

Controller

IC800SSI407RD2 DeviceNet

IC800SSI407RP2 PROFIBUS

IC800SSI407RS1 SERIAL

IC800SSI420RD2 DeviceNet

IC800SSI420RP2 PROFIBUS

Resolver Cables

CBL-3T-RD

Power Cables

CBL-T7-MP

CBL-3T-MP

Power and Brake Cables†

CBL-T7-MB

CBL-3T-MB

S2K STEPPER

CONTROLLER

115 VAC

Motors (holding torque)

MTR-1221-D (144 oz-in)

MTR-1231-D (238 oz-in)

MTR-1324-D (335 oz-in)

MTR-1337-D (675 oz-in)

MTR-1350-A (630 oz-in)

MTR-1350-D (995 oz-in)

MTR-1N31-I (650 oz-in)

MTR-1N32-I (1200 oz-in)

MTR-1N41-G (1905 oz-in)

Splash-proof Motors

(holding torque)

MTR-1324-D (335 oz-in)

MTR-1337-D (675 oz-in)

MTR-1350-A (630 oz-in)

MTR-1350-D (995 oz-in)

Controller

IC800STI105D2 DeviceNet

IC800STI105P2 PROFIBUS

IC800STI105S1 SERIAL

Encoder Cables

CBL-1C-ET

CBL-13-ET

CBL-14-ET

Power Cables

CBL-12-MPS

CBL-13-MP

CBL-14-MP

MOTOR CUBE

Stepping Motors

(holding torque)

IC800MCUB12160XN (50 oz-in)

IC800MCUB12210XN (100 oz-in)

IC800MCUB12310XN (175 oz-in)

Stepping Motor/Encoder

(holding torque)

IC800MCUB12160XE (50 oz-in)

IC800MCUB12210XE (100 oz-in)

IC800MCUB12310XE (175 oz-in)

Encoder Cable

CBL-12-ED-03M-RA (3m)

Power Cables

IC800MCC23P050 (5m)

IC800MCC23P100 (10m)

POWER CUBE

Stepping Amplifier

IC800PCUB00300

Stepping Motors

(holding torque)

MTR-1216 (61 oz-in)

MTR-1220 (116 oz-in)

MTR-1221 (124 oz-in)

MTR-1231 (236 oz-in)

MTR-1235 (185 oz-in)

MTR-1331-J (327 oz-in)

MTR-1N31-I (605 oz-in)

Splash-proof Motors

(holding torque)

MTR-1331-J (327 oz-in)

Encoder Cables

CBL-1C-ET

CBL-13-ET

CBL-14-ET

Power Cables

CBL-12-MP

CBL-13-MP

CBL-14-MP

I/O Cables

IC800PCUBC02S030 (200 S/R; 3m)

IC800PCUBC02S050 (200 S/R; 5m)

IC800PCUBC04S030 (400 S/R; 3m)

IC800PCUBC04S050 (400 S/R; 5m)

IC800PCUBC10S030 (1000 S/R; 3m)

IC800PCUBC10S050 (1000 S/R; 5m)

VersaMax Micro

HE693STP113

Horner Stepper Controller

www.ge-ip.com GE Intelligent Platforms

Motion Solutions

Motion Controllers

GE offers motion controllers for a broad range of applications

and system configurations providing the flexibility to choose

a system that optimizes performance and investment cost.

Regardless of your requirements, GE has a motion controller to

meet your requirements, from simple point-to-point indexing to

complex multi-axis machine control.

PACMotion Series

The PACMotion multi-axis motion controller, matched with world

class FANUC digital servos, is designed to deliver unsurpassed

machine productivity required for today’s high-speed machines

and lean manufacturing environments. Hosted by the powerful

PACSystems RX3i controller, PACMotion is part of a complete

automation control solution. Page 5

DSM300 Series

The DSM300 series are multi-axis servo motion controller modules

for the PACSystems* RX3i and Series 90*-30 PLCs. The DSM300

series can control FANUC digital servos or analog servos such

as the VersaMotion series. Page 17

S2K Series

The S2K series are stand-alone motion controllers available for

brushless servo and stepping motor control and include an

integral AC power supply and servo amplifier. Page 20

Feature PACMotion DSM300 S2K

Architecture PAC-based PLC-based Stand-alone

Number of Axes Up to 4 FANUC Digital Servos DSM302: 2 Digital, 2 Analog 1

DSM314: 2 Digital, 4 Analog

DSM324: 4 Digital (Fiber Optic)

Dedicated Master Axis Virtual or Incremental Encoder No No

Servo Command Interface Fiberoptic Fiberoptic/GEF Digital/Analog n/a

Velocity/Analog Torque

Position Feedback Type Serial Encoder Serial Encoder/Quadrature Encoder Resolver

Motor Feedback Resolution (counts/rev) 64K, 128K, 1M 8K 4K

Motion Logic Program Interrupt Driven Task in PAC Separate Program in Module Separate Program in Module

PAC/PLC High Speed Interrupts 3 (time or event) No n/a

Motion Program Integrated Function Blocks or Structured Text Separate Text Program Separate Text Program

Motion Types

Incremental Moves Yes Yes Yes

Absolute Moves Yes Yes Yes

Synchronized Start Up to 8 axes 2 axes No

Delayed Start Up to 8 axes No No

Superimposed Motion Yes Yes Yes

Jogging Yes Yes Yes

Homing Yes Yes Yes

Acc/Dec Linear/ Programmable Jerk Linear/Fixed Jerk Linear/Fixed Jerk

Cam Function Advanced Basic Basic

Cam Queuing Yes No No

Cam Scaling Master and Slave No No

Cam Phase Correction Yes Yes No

Normalized Cam Profiles Yes No No

Dynamic Cam Profile Changes Yes No No

Cam Curve Fitting 1/2/3/5th order 1/2/3rd Order 1st Order

Ramping onto Cam Profile Yes No No

Number of Cam Profiles 2048 99 1

Electronic Gearing (Follower) Advanced Basic Basic

Digital Cam Switch 4 High Speed Outputs No No

Shortest Path Absolute Moves Yes No No

Move Queuing and Blending Advanced Basic Basic

Master/Slave Configuration Up to 40 Axes over PLC Backplane 4-axes on module Hardwired Encoder

www.ge-ip.com

GE Intelligent Platforms

Motion Solutions

PACMotion

The PACMotion controller is a versatile servo motion controller that

combines the benefits of a highly integrated motion and machine logic

solution with the performance, flexibility and scalability required for

advanced machine automation. PACMotion is designed to deliver

unsurpassed machine productivity required for today’s high-speed

machines and lean manufacturing environments. The 4-axis servo

motion controller is built on a high performance hardware platform,

with a new enhanced motion engine, operating system, and open

standard integrated programming paradigm. Add to that world class

reliability of FANUC servos and you have a motion system designed

to give you the best productivity and accuracy possible.

Performance to Improve Machine Productivity

• Real-timesynchronizationofupto40axes

• Threehighspeedtime-basedorevent-driveninterruptsenablefastdeterministiceventresponseandsynchronization

• Demand-drivendataexchangemodelbetweenthePACSystemsRX3iCPUandPACMotionmodulesmaysignificantly

reduce scan time impact

• Digitalcamswitch(PLS)functionwithmulti-trackhigh-speedoutputswithmicrosecondlevelresponse

• ReduceddowntimewithindustryleadingFANUCservosfeaturingMTBFratingsinexcessof400,000hours

• LowMTTRFANUCservosrequirenotuningorparametersetting;over5millionaxessold

Open and Integrated to Improve Engineering Productivity

• Singlesoftwaredevelopmentenvironmentwithsharedtagdatabaseforlogic,motion,I/Oandoperatorinterface

• Motionandmachinelogicinacommonprogramgreatlysimplifiesprogramming

• MotionfunctionblocksandstatemodeldesignedtocomplywiththePLCopenprogrammingstandardto

reduce learning curve and training costs

• Buffermodeallowsprogramlogictoqueuemotioncommandsequencesandspecifyorchangethevelocitytransition

between buffered moves on-the-fly

• AdvanceddiagnostictoolsincludedinProficysoftwarespeeddiagnosticsandmachinetimetomarket

Flexibility and Scalability

• Fourservoaxespermodule;Upto40axesinasinglePACSystemsRX3irack

• Built-infaceplateI/OandoptionalfiberI/OterminalblocksupportsextensiveuserconfigurabledigitalandanalogI/O

• AmplifiersandmotionI/Ocanbephysicallydistributedusingnoiseimmunefiberopticinterfaces

• Virtual(time-based)orreal(encoder)masteraxesoverthebackplanesupportadvancedcamandelectronic

gearing applications for flexible electronic line shaft applications

Motion Controllers

PACMotion

www.ge-ip.com GE Intelligent Platforms

Motion Solutions

Each PACMotion module can control up to 4 axes of GE βi, βHVi or αHVi servos via a fiber optic command interface for

superior noise immunity, especially in distributed systems. By combining the versatility of the GE PACSystems RX3i and

QuickPanel operator interface products, GE provides customers with a complete integrated machine control solution.

This single-source system results in such benefits as ease of integration and programming, shorter development cycles,

and higher reliability.

PACMotion System Configuration

APPLICATIONS

• High-speedprinting

• Packagingsystems

• High-speedassembly

• Woodworkingmachinery

• Automotiveassembly

• Materialhandling

• Webhandlingapplications

• Infeedconveyors

• Labeling

• Filling

Proficy Machine Edition

Logic Developer – PLC

Operator Interface

PACSystems

RX3i

Fiber Terminal Block

(FTB) βis/βHVis Series

Servo Motor βis/βHVis Series

Servo Motor

βi/βHVi Series

Amplifier βi/βHVi Series

Amplifier

PSM-HVi

Power SupplyαHVi Series

Amplifier αHVi Series

Amplifier

αHVi/αHVis Series

Servo Motor αHVi/αHVis Series

Servo Motor

D D D D

D D D

Part Number Description

A Motion Controller IC695PMM335 PACMotion Motion Controller for RX3i

B Motion I/O Expansion IC695FTB001 Optional Fiber Terminal Block (without terminal headers)

IC695FTB1B032 Optional Fiber I/O Terminal Block

(with screw terminal headers)

IC695FTB1S032 Optional Fiber I/O Terminal Block

(with spring clip terminal headers)

IC695FTB1B132 Optional Fiber I/O Terminal Block

(with extended shroud screw terminal headers)

IC695FTB1S132 Optional Fiber I/O Terminal Block

(with extended shroud spring clip terminal headers)

C Communication Cable IC693CBL316 Serial Cable for Programming - 3m (1 per system)

D Fiber Optic

Cables

ZA66L-6001-0023#L150R0 FSSB and FTB I/O Cable 0.15 Meter

ZA66L-6001-0023#L300R0 FSSB and FTB I/O Cable 0.3 Meter

ZA66L-6001-0023#L1R003 FSSB and FTB I/O Cable 1 Meter

ZA66L-6001-0023#L2R003 FSSB and FTB I/O Cable 2 Meter

ZA66L-6001-0023#L3R003 FSSB and FTB I/O Cable 3 Meter

ZA66L-6001-0026#L1R003 FSSB and FTB I/O Cable Sheathed, 1 Meter

ZA66L-6001-0026#L3R003 FSSB and FTB I/O Cable Sheathed, 3 Meter

ZA66L-6001-0026#L5R003 FSSB and FTB I/O Cable Sheathed, 5 Meter

ZA66L-6001-0026#L10R03 FSSB and FTB I/O Cable Sheathed, 10 Meter

ZA66L-6001-0026#L20R03 FSSB and FTB I/O Cable Sheathed, 20 Meter

ZA66L-6001-0026#L30R03 FSSB and FTB I/O Cable Sheathed, 30 Meter

ZA66L-6001-0026#L50R03 FSSB and FTB I/O Cable Sheathed, 50 Meter

ZA66L-6001-0026#L100R3 FSSB and FTB I/O Cable Sheathed, 100 Meter

E Proficy Programming Software IC646MPP001 Logic Developer PLC Professional without GlobalCare.

Complete with Software key

IC647MPP001 Logic Developer PLC Professional without GlobalCare.

Complete with USB Hardware key

IC646MBP001 Machine Edition Professional Development Suite without

GlobalCare. Complete with Software key

IC647MBP001 Machine Edition Professional Development Suite without

GlobalCare. Complete with USB Hardware key

Motion Controllers

PACMotion

www.ge-ip.com

GE Intelligent Platforms

Motion Solutions

PACMotion Controller Features

• Fastmotionpath(1ms)planningandpositionupdaterates(500µs)deliverimprovedaccuracyandfasterresponseto

changing control requirements

• UnlikemostPLC-basedmotion,PACMotiondeliversconsistentmotionupdaterateregardlessofthenumberofaxes

• HighreliabilityFANUCservosimprovemachineuptime

• Highspeedsynchronizationofupto40axisoverthePACSystemsRX3ibackplane

• Advancedcamandgearingfeaturesforelectroniclineshaftapplications

• Singlesoftwaredevelopmentenvironmentforcompleteautomationcontrolsolutionsimplifiesprogramming

• Distributedarchitectureforgreatermachineflexibility–upto100metersbetweenaxesusingnoiseimmunefibercables

• OptionalFiberTerminalBlockallowsdistributedmotioncentricI/Otoreducewiringcomplexityandcost

• Twohigh-speedpositioncaptureinputsperaxisforregistrationandsequencecontrol

Optional Fiber Terminal Block I/O

• DINrailmounting

• Remotemountupto100meters

• 5V/24V/AnalogI/O

• UniqueIDpreventsconnection

to wrong PACMotion module

• ConfigurableI/Ofunctions

can be assigned to each point

• Connectionforupto5

incremental encoders

without marker or 4

encoders with marker

pulse

High density plug-on wir-

ing headers available with

spring clip or screw termi-

nals and extended shroud

(ordered separately)

Unlimited master/slave synchronization

of any axis to any other axis over the

PACSystems RX3i backplane

Axis and Status LEDs

Hot-swap module

in PACSystems RX3i rack

Fiber optic servo interface

(up to 4 axes)

8 on-board 24V I/O

Fiber optic I/O interface

Synchronized or delayed

start of up to any 8 axes

Motion Controllers

PACMotion

βi and βHVi Servos

• 0.4to22Nmcont.torquerange

• 230and460VACmodels

• Noiseimmunefiberopticinterface

• Absolutefeedbackwithoptionalbattery

• 64Kor128Kcount/revserialencoder

• Optionalholdingbrake

αHVi and αHVis Series Servos

• 2to75Nmcont.torquerange

• 460VAClineregenerativepowersupplies

• Noiseimmunefiberopticinterface

• Absolutefeedbackwithoptionalbattery

• 1Mcount/revserialencoder

• Optionalholdingbrake

www.ge-ip.com GE Intelligent Platforms

Packaging

Faster product turnover, greater variability and shorter production runs are at the heart of some key packaging machinery

automation trends in industries such as pharmaceutical, food and beverage and consumer packaged goods. Today’s automation

systems must provide the flexibility and scalability to keep pace with this explosion of new product introductions, while delivering

higher speed, accuracy and reliability to boost line productivity and asset utilization. End users and OEMs alike are now choosing

innovation over supplier standardization in order to optimize machine performance. Partnering with automation suppliers who offer

complete integrated control solutions can speed time to market and reduce development and deployment costs. Third generation

packaging machines demand the PACMotion advantage…high performance multi-axis motion control tightly integrated with a Process

Automation Controller (PAC), operator interface and extensive communications options all tied by one powerful software

environment…PACMotion delivers.

• Form,fillandseal

• Smartconveyors

• Cartoning

• Wrapping

• Fillingandcapping

• Highspeedlabeling

• Sorting/Diverting

Printing

Many of the trends driving automation changes in the packaging industry are mirrored by the printing industry. Shorter print

runs with greater product variability require flexible, modular machine configurations, higher production speeds while maintaining

accurate registration and quick start-up and changeover.

Shaftless press designs offer mechanical simplicity, reduced noise levels, improved flexibility and high reliability to reduce total cost

of ownership. PACMotion is part of a complete automation system that tightly integrates line control, motion and operator interface

functions in a single software environment, reducing the design cycle for new press designs or line retrofits. PACMotion delivers the

performance and scalability required by today’s printing lines.

• Flexographic

• Gravure

• Offset

• Winders/Unwinders

• Laminators

• Registration

• Dryercontrol

• Infeedrollers

• Drawrollers

Motion Solutions

Motion Controllers

PACMotion

Traditional Mechanical Line Shaft Gearbox

Motor

Amplifier

Servo

Motor

Controller

Flexible Electronic Line Shaft

www.ge-ip.com

GE Intelligent Platforms

Motion Solutions

Material Handling and High-Speed Assembly

Price pressure, smaller products and shorter life cycles in automotive, medical and electronic products require lean manufacturing

lines with the flexibility to allow assemblers to reduce time to market for new products and build many product variations on the same

line.

Smaller products require automation and motion control systems that can meet the increased assembly precision at ever increasing

production speeds. System reliability is a crucial element to maintaining the high production rates necessary to reduce total cost

per assembly.

PACMotion is part of a complete automation system that tightly integrates material handling and assembly line control, motion

and operator interface functions in a single software environment, improving engineering productivity and delivering faster time

to market. PACMotion delivers the precision and flexibility to meet demanding assembly and handling challenges.

• Engine/TransmissionAssembly

• TransferLines

• TestStands

• RotaryDialTables

• ElectronicAssembly

• AdhesiveDispensing

• SmartConveyors

• BaggageHandlingSystems

Converting and Web Handling

Increasing line speed while reducing scrap is a critical factor in maintaining a competitive edge in the web handling and material

converting applications. Greater product variability requires flexible modular control systems that enable instant changeover from one

product run to the next. Adjusting for different web widths, repositioning edge guides and slitter position, changing cut length, and

rewind tension must be fast and accurate. Servo control technology replaces traditional mechanical adjustments, allowing for precise

and repeatable adjustments. Programmable jerk control reduces web breaks and film stretching while high servo response ensures

fast corrections to web disturbances. PACMotion is part of an integrated automation system for device and I/O control, motion and

operator interface to facilitate efficient programming and powerful diagnostics in a single software environment.

• Laminating

• CartonFolding

• RotaryDieCutting

• Folder/Gluers

• Unwinders/Rewinders

• SlitterPositioning

Motion Controllers

PACMotion

www.ge-ip.com GE Intelligent Platforms

Motion Solutions

Open and Integrated to Improve Engineering Productivity

Synchronization of separate motion and logic programs and the lack of open motion programming standards can present a challenge

even for simple motion applications. Proficy Machine Edition provides one tool for control, view, and motion and provides one universal

engineering development environment for all programming, configuration, and diagnostics, resulting in faster time to solution, reduced

training, and more compact, efficient design. The high level of PACMotion integration with the RX3i platform can significantly reduce

system engineering and commissioning costs:

• Motionandmachinelogicinacommonprogram

greatly simplifies programming

• Motionfunctionblocksandstatemodeldesignedtocomply

with the PLCopen programming standard, reduce learning curve

and training costs

•Buffermodeallowsprogramlogictoqueuemotioncommand

sequences and specify or change the velocity transition between

buffered moves on-the-fly

•AllProficyMachineEditioncomponents—view,logic,andmotion—

share a common database and common objects across applications,

including logic, scripts, and animation. Once a variable is created, it

can easily be used in all other domains of the application.

•ProficyMachineEditioncomponentssharecommondevelopment

tools such as a common user interface, drag-and-drop editing, and

takes full advantage of industry-standard technologies like MEL,

COM/DOM, OPC and ActiveX.

•ProficyMachineEditionsupportsIEClanguagessuchasRelay

Ladder, Instruction List, Structured Text, Function Block, and

SFC programming. In addition, C programming and Open Process

are available.

Powerful Diagnostic Tools

The Data Logger supports the high-speed capture of up to

48 parameters per PACMotion module.

• Loggingsessioncanbesingleshotorcontinuous

• Sampleratesasfastas500µs

• Datacollectioncanbesettostartbasedonatriggerevent

• CaptureddataisstoredasPLCfilesandcanbearchivedor

viewed using the Data Logger Window

The Diagnostic Logic Block is a separate program that runs

independently of the main application program.

• UsesthestandardLaddereditor

• CanbeexecutedwiththePLCintheRunorStopI/O

Enabled mode

• LibraryofDLBscanbereusedforfunctionssuchasmachine

troubleshooting, servo tuning, data logging, etc.

• DLBscanbesavedastoolchestobjects

• Programcodecanbecut/pastedbetweenaDLBandthemain

program providing a convenient way to test new code segments

Motion Controllers

PACMotion

www.ge-ip.com

GE Intelligent Platforms

Motion Solutions

PACMotion Module Specifications

Specification Details Comments

Motion Path Planning 1 ms Consistent update regardless of the number of axes in the system

PositionLoopUpdateRate 500µs AllaxesintheRX3irackareupdatedsimultaneously

VelocityLoopUpdateRate 125µs AllaxesintheRX3irackareupdatedsimultaneously

TorqueLoopUpdateRate 62.5µs AllaxesintheRX3irackareupdatedsimultaneously

Controlled Axes/Module 4 βi, βHVi or αHVi series servos are supported via a fiber optic interface

Master Axes/Module 1 Can be a virtual time-based or incremental encoder master

Servo Command Interface Fiber Optic 50 Mb/s FANUC Serial Servo Bus (FSSB)

FSSB Cable Length max. 100 meters between nodes 400 meters maximum for a 4 axis system

Maximum Axes per RX3i:

DC Power Supplies 40 + 10 master axes Requires 16 slot backplane, CPU and 4 DC power supplies

AC Power Supplies 32 + 8 master axes Requires 16 slot backplane, CPU and 3 AC power supplies

Position Resolution:

αHViSeries 1,048,576counts/rev —

βi and βHVi Series 65,536 or 131,072 counts/rev β2i and larger motors support the higher resolution

Feedback Type Incremental/Absolute Serial Encoder Optional battery backup required for absolute feedback mode

Faceplate I/O:

 24VGeneralPurposeInputs 4opticallyisolated;source/sink —

24V High-Speed Inputs 2 optically isolated; source/sink Open circuit detection; can be used to connect a quadrature master encoder (500 kHz max)

24V General Purpose Inputs/Outputs 2 optically isolated; source/sink 125 mA maximum output current each

 Connector Plug-onScrewTerminal — 

Floating Point Support Yes Double precision IEEE 754

ModuleHotInsertion/Removal Yes —

Cam Profiles per Module 256 at one time Up to 2048 profiles can be stored in the RX3i file system for use by any module

Synch/Delayed Start Up to 8 axes Axes can be on any module and are synchronized over the backplane

HighSpeedPositionCapture 2Inputsperaxis ±1count=10µsjitter

Fiber Terminal Block Specifications

Specification Details Comments

Mounting 35 mm DIN Rail Must be mounted on a vertical surface for proper cooling

Dimensions:

 inches 5.56Wx4.94Hx2.46D —

 mm 141.2Wx125.5Hx62.5 —

Interface to PACMotion Module Fiber Optic Cable Maximum cable length is 100 meters; Interface uses a

unique ID for each PMM/FTB pair to prevent cross-connection

Terminal Header Options

IC694TBS032 High Density 36 point Spring Clip Terminals 2 required per FTB (ordered separately); 14-26 AWG

IC694TBB032 High Density 36 point Captive Screw Terminals 2 required per FTB (ordered separately); 14-26 AWG

IC694TBS132 High Density Spring Clip Terminals, Extended Shroud 2 required per FTB (ordered separately); 14-28 AWG

IC694TBB132 High Density Captive Screw Terminals, Extended Shroud 2 required per FTB (ordered separately); 14-28 AWG

PowerRequirements 19.2VDC—28.8VDC;0.45Amps@24V oneAWG#14(2.1mm2) or two AWG #16 (1.3mm2)

copper wires per terminal

24V Outputs (differential) 8 optically isolated; source; open load & short detection 2 groups of 4; 0.5 A max. per point; 4 A max. per group

24V General Purpose Inputs 16 optically isolated; source/sink 4 groups of 4

5V Outputs (differential) 4 RS422 Line Driver with short circuit protection; 48 mA max.

5V Inputs (differential/single-ended) 6 RS422 / RS485 Line Receiver with fault detection

5V Inputs (differential) 6 RS422 / RS485 Line Receiver with fault detection

Analog Inputs 2, ±10V differential 14 bit resolution

Analog Outputs 2, ±10V single-ended 12 bit resolution

24 V Power Output Reverse polarity protected by replaceable fuse

5 V Power Output 0.5 amp max. electronic overload protected

QuadEncoderOpenCircuitDetection Yes —

I/O Function Assignment Configurable I/O functions are assigned during

module hardware configuration

Motion Controllers

PACMotion

www.ge-ip.com GE Intelligent Platforms

Motion Solutions

PACMotion

Motion Controllers

.81

1.30

2.13

2.46

4.56

1.26

2.84 4.30

.97

.17

5.56

4.35

4.94

Fiber Terminal Block (FTB) Dimensions

www.ge-ip.com

GE Intelligent Platforms

Motion Solutions

PACMotion

Motion Controllers

Fiber Terminal Block IC695FTB001 Wiring Diagram and Pin Assignments

FTB Terminal 1 Pin Assignments FTB Terminal 1 Wiring Diagram

Pin Circuit Identifier Circuit Type Default Circuit Function

1 24V+ 24VOutput Q1—Q4Power

2 Q1 24 VDC (ESCP) Output 24V Output

3 Q2 24 VDC (ESCP) Output 24V Output

4 24- 24V- I1—I4Common

5 I1 24 VDC Input Digital Input

6 I2 24 VDC Input Digital Input

7 I3 24 VDC Input Digital Input

8 I4 24 VDC Input Digital Input

9 +5V (OUT) +5V Output External Power

10 I17+ 5V Diff Input+ Fast Digital Input

11 I17- 5V Diff Input- Fast Digital Input

12 I18+ 5V Diff Input+ Fast Digital Input

13 I18- 5V Diff Input- Fast Digital Input

14 I19+ 5V Diff Input+ Fast Digital Input

15 I19- 5V Diff Input- Fast Digital Input

16 AI1+ ± 10V Analog Input Analog In 1 (+)

17 AI1- ±10VAnalogInput AnalogIn1(–)

18 Shield Shield Frame Ground

19 24V- 24V- Q1—Q4Common

20 Q3 24 VDC (ESCP) Output 24V Output

21 Q4 24 VDC (ESCP) Output 24V Output

22 24V- 24V- I5—I8Common

23 I5 24 VDC Input Digital Input

24 I6 24 VDC Input Digital Input

25 I7 24 VDC Input Digital Input

26 I8 24 VDC Input Digital Input

27 0V 0V External Power

28 I20+ 5V Diff Input+ Fast Digital Input

29 I20- 5V Diff Input- Fast Digital Input

30 I21+ 5V Diff Input+ Fast Digital Input

31 I21- 5V Diff Input- Fast Digital Input

32 I22+ 5V Diff Input+ Fast Digital Input

33 I22- 5V Diff Input- Fast Digital Input

34 AO1+ ±10V Analog Output Analog Out 1

35 COM ±10V Analog Output AO1 Common

36 Shield Shield Frame Ground

Field Wiring Terminals Field Wiring

–

Q1 Q3

24V

+5V

(OUT) 0V

I17

I18

I19

AI1

I20

I21

I22

AO1

–

24V 24V

SHIELD SHIELD

±10V

(–)

(+)

(–)

(+)

(–)

(+)

(–)

(+)

(–)

(+)

(–)

(+)

(–)

(+)

COM

(+)

www.ge-ip.com GE Intelligent Platforms

Motion Solutions

Pin Circuit Identifier Circuit Type Default Circuit Function

1 24V+ 24VOutput Q5—Q8Power

2 Q5 24 VDC (ESCP) Output 24V Output

3 Q6 24 VDC (ESCP) Output 24V Output

4  24V+ I9—I12Common

5 I9 24 VDC Input Digital Input

6 I10 24 VDC Input Digital Input

7 I11 24 VDC Input Digital Input

8 I12 24 VDC Input Digital Input

9 +5V (OUT) +5V OUT External Power

10 I23+ 5V Diff Input+ Fast Digital Input

11 I23- 5V Diff Input- Fast Digital Input

12 I24+/Q9+ 5V Diff Input+/5V Fast Digital Input

Diff Output+

13 I24-/Q9- 5V Diff Input-/5V Fast Digital Input

Diff Output-

14 I25+/Q10+ 5V Diff Input+/5V Fast Digital Input

Diff Output+

15 I25-/Q10- 5V Diff Input-/5V Fast Digital Input

Diff Output-

16 AI2+ ±10V Analog Input Analog In 2 (+)

17 AI2- ±10V Analog Input Analog In 2 (-)

18 SHIELD Frame Ground Shield

19 24V- 24V- Q5—Q8Common

20 Q7 24 VDC (ESCP) Output 24V Output

21 Q8 24 VDC (ESCP) Output 24V Output

22 24V+ 24V+ I13—I16Common

23 I13 24 VDC (ESCP) Input Digital Input

24 I14 24 VDC (ESCP) Input Digital Input

25 I15 24 VDC (ESCP) Input Digital Input

26 I16 24 VDC (ESCP) Input Digital Input

27 0V 0V External Power

28 I26+ 5V Diff Input Fast Digital Input

29 I26- 5V Diff Input Fast Digital Input

30 I27/Q11+ 5V Diff Input+/5V Fast Digital Input

Diff Output+

31 I27/Q11- 5V Diff Input-/5V Fast Digital Input

Diff Output-

32 I28/Q12+ 5V Diff Input+/5V Fast Digital Input

Diff Output+

33 I28/Q12- 5V Diff Input-/5V Fast Digital Input

Diff Output-

34 AO2+ ± 10V Analog Output Analog Output 2

35 COM ± 10V Analog Output AO2 Common

36 SHIELD Frame Ground Shield

PACMotion

Motion Controllers

Fiber Terminal Block IC695FTB001 Wiring Diagram and Pin Assignments

FTB Terminal 2 Pin Assignments FTB Terminal 2 Wiring Diagram

Field Wiring Terminals Field Wiring

–

Q5 Q7

24V

I10

I12

I11

I13

I14

I15

I16

+5V

(OUT) 0V

I23

I24/Q9

I25/Q10

AI2

I16

I27/Q11

I28/Q12

AO2

–

24V 24V

SHIELD SHIELD

±10V

(–)

(+)

(–)

(+)

(–)

(+)

(–)

(+)

(–)

(+)

(–)

(+)

(–)

(+)

COM

(+)

www.ge-ip.com

GE Intelligent Platforms

Motion Solutions

Motion Controllers

PACMotion

Motion Functions

Function Block Name Description

Single Axis Administrative Function Blocks

MC_Power Controls the Power Stage (MCON); causes all control loops to be closed and the control to be in the Standstill state

ready to perform motion commands

MC_ReadStatus Returns in detail the current axis status of the axis selected

MC_ReadAxisError Indicates general axis errors not relating to the execution of Functions or Function Blocks;

used to read a current error or warning on the axis

MC_ReadParameter Returns the value of a parameter; used to read an axis parameter

MC_ReadParameters Returns the values of parameters; used to read one or more axis parameters

MC_ReadBoolParameter Returns the value of a Boolean parameter; used to read an axis parameter

MC_ReadBoolParameters Returns the values of Boolean parameters; used to read one or more axis parameters

MC_ReadDwordParameters Returns the values of 32 bit word parameters; used to read one or more axis parameters

MC_WriteParameter Modifies the value of a parameter; used to write an axis parameter

MC_WriteParameters Modifies multiple parameter values; used to write multiple axis parameters

MC_WriteBoolParameter Modifies the value of a vendor specific parameter; used to write an axis parameter

MC_WriteBoolParameters Modifies multiple Boolean parameter values; used to write multiple axis parameters

MC_WriteDwordParameters Modifies multiple 32 bit word parameter values; used to write parameters that can not be expressed as real

including packed bits

MC_ReadActualPosition Used to read the actual axis position

MC_Reset Makes the transition from the state ErrorStop to StandStill by resetting all internal axis-related errors;

used to attempt to clear any errors on an axis and return it from the ErrorStop state to the Standstill state

MC_ModuleReset Makes the transition from the state ErrorStop to StandStill by resetting all internal errors;

used to attempt to clear any errors on a module and return any axes in the ErrorStop state to the Standstill state

MC_ReadDigitalInput Gives access to the value of the input, referenced by the datatype INPUT_REF;

provides the value of the referenced input (BOOL).

MC_ReadDigitalOutput Gives access to the value of an output, referenced by the datatype OUTPUT_REF;

provides the value of the referenced output (BOOL)

MC_WriteDigitalOutput Writes a value to a discrete output once (with Execute), referenced by the datatype OUTPUT_REF

MC_SetPosition Shifts the coordinate system of an axis by manipulating both the set-point position as well as the actual position of

an axis with the same value without any movement caused. (Re-calibration with same following error).

MC_SetOverride Sets the values of override for the whole axis, and all functions that are working on that axis

MC_ReadActualVelocity Returns the value of the actual velocity as long as Enable (EN) is set

MC_ReadTorqueCommand Returns the value of the torque command as long as Enable (EN) is set

MC_LibraryStatus Provides the user with visibility into their cam-profile memory usage; provides the number of selected cam-profiles,

the total number of bytes available, and the percentage of memory used

MC_ReadAnalogInput Gives access to the value of an analog input, referenced by the datatype INPUT_REF

MC_ReadAnalogOutput Gives access to the value of an analog output, referenced by the datatype OUTPUT_REF

MC_WriteAnalogOutput Writes a value to an analog output once (with Execute), referenced by the datatype OUTPUT_REF

MC_ReadEventQueue Returns the current PMM module event queue

MC_TouchProbe Used to record an axis position at a strobe trigger event

MC_AbortTrigger Used to abort MC_TouchProbe function blocks

MC_DigitalCamSwitch Commands a group of discrete output bits to switch in analogy to a set of mechanical cam controlled switches

connected to an axis

MC_DL_Configure Specifies the configuration parameters for data logged on the PMM

MC_DL_Activate Used to start data logging on the module in normal start mode

MC_DL_Get Writes the data logged into a file specified by the DATALOG_FILE_REF input

MC_DL_Delete Responsible for deleting data logger configuration from the PMM memory

Single Axis Motion Function Blocks

MC_MoveAbsolute Commands a controlled motion at a specified position

MC_MoveRelative Commands a controlled motion of a specified distance relative to the actual position at the time of the execution

MC_MoveAdditive Commands a controlled motion of a specified relative distance additional to the original commanded position

in the discrete motion state

MC_MoveSuperimposed Commands a controlled motion of a specified relative distance additional to an existing motion

MC_MoveVelocity Commands a never ending controlled motion at a specified velocity

MC_Home Commands the axis to perform the «search home» sequence

MC_Stop Commands a controlled motion stop and transfers the axis to the state “Stopping”

MC_JogAxis Jogs an axis forward or backward at the manual operation velocity and acceleration

MC_Halt Commands a controlled motion stop

www.ge-ip.com GE Intelligent Platforms

Motion Solutions

PACMotion

Motion Functions

Motion Controllers

Multiple Axis Administrative Function Blocks

MC_CamTableSelect Selects the cam-tables (cam-profiles) by setting the pointers to the relevant tables

MC_CamTableDeselect Deletes a cam-profile from the specified module to free memory

Multiple Axis Motion Function Blocks

MC_CamIn Engages a cam

MC_CamOut Disengages a slave axis from the master

MC_GearIn Commands the slave axis velocity at a ratio of the master axis velocity

MC_GearOut Used to disengage from a MC_GearIn function block

MC_Phasing Provides dynamic phase shifting capability for cam profiles

MC_GearInPos Commands a gear ratio between the position of the slave and master axes from the synchronization point onwards

MC_SyncStart Identifies which axes should be started at the same time and how much time can elapse

before the motion must start

MC_DelayedStart Identifies which axes should be started with a delay relative to each other and how much time can elapse

before the motion must start

PLC Support Function Blocks

MC_CamFileRead Copies the contents of a cam file from the PLC file system into reference memory

MC_CamFileWrite Copies cam data from reference memory to an existing cam file in the PLC file system,

overwriting the original data in the cam file

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GE Intelligent Platforms

Motion Solutions

Part Number Description

A Motion Controller IC693DSM324 DSM324i Motion Controller for Series 90-30

IC694DSM324 DSM324i Motion Controller for PACSystems RX3i

B Terminal Boards IC693ACC336 DSM324i 5V High Speed & Analog I/O Terminal Board (1 per module)

C 44A726268-001 DSM324i 24V I/O Terminal Board (1 per module)

D I/O Interface Cables IC693CBL324 ACC336 Terminal Board Interface Cable - 1m (1 per module)

IC693CBL325 ACC336 Terminal Board Interface Cable - 3m (1 per module)

E IC693CBL311 DSM324i to 44A726268-001 Terminal Board Cable - 3m (1 per module)

IC693CBL319 DSM324i to 44A726268-001 Terminal Board Cable - 1m (1 per module)

F Communication IC693CBL316 Serial Cable for Programming - 3m (1 per system)

Cables

G Fiber Optic Cables ZA66L-6001-0023#L150R0 FSSB and FTB I/O Cable 0.15 Meter