Lexium23A Installation Directions
2014-11-11
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Lexium 23A AC servo drive Product manual V1.03, 11.2010 www.schneider-electric.cn Contents Lexium 23A Important information This manual is part of the product. Carefully read this manual and observe all instructions. Keep this manual for future reference. Hand this manual and all other pertinent product documentation over to all users of the product. Carefully read and observe all safety instructions and the chapter "2. Before you begin - safety information". Some products are not available in all countries. For information on the availability of products, please consult the catalog. Subject to technical modifications without notice. All details provided are technical data which do not constitute warranted qualities. Most of the product designations are registered trademarks of their respective owners, even if this is not explicitly indicated. ii AC servo drive Contents Important information.......................................................................................... ii About this manual ................................................................................................ vii Chapter 1 Introduction .............................................................................................................1 1.1 Unpacking Check ..............................................................................................................................2 1.2 Device overview ................................................................................................................................3 1.3 Components and interfaces .........................................................................................................4 1.4 Nameplate information ..................................................................................................................5 1.5 Type code............................................................................................................................................6 1.6 Servo Drive and Servo Motor Combinations............................................................................8 Chapter 2 Before you begin - safety information.............................................................. 9 2.1 Qualification of personnel ...........................................................................................................10 2.2 Intended use ....................................................................................................................................10 2.3 Hazard categories ...........................................................................................................................11 2.4 Basic information ........................................................................................................................... 12 2.5 DC bus voltage measurement....................................................................................................14 2.6 Standards and terminology ........................................................................................................14 Chapter 3 Technical Data....................................................................................................... 15 3.1 Ambient conditions........................................................................................................................16 3.2 Dimensions ......................................................................................................................................18 3.3 Electrical Data................................................................................................................................. 23 3.4 Certifications ...................................................................................................................................41 3.5 Declaration of conformity........................................................................................................... 42 AC servo drive iii Contents iv Lexium 23A Chapter 4 Engineering ........................................................................................................... 45 4.1 Electromagnetic compatibility, EMC ...................................................................................... 46 4.2 Residual current device .............................................................................................................. 49 4.3 Operation in an IT mains ............................................................................................................. 50 4.4 Rating the braking resistor.......................................................................................................... 51 4.5 Logic type ........................................................................................................................................ 59 4.6 Monitoring functions.................................................................................................................... 60 4.7 Configurable inputs and outputs.............................................................................................. 61 Chapter 5 Installation............................................................................................................. 63 5.1 Mechanical installation ................................................................................................................ 65 5.2 Electrical installation .................................................................................................................... 71 5.3 Standard Connection Example .............................................................................................. 107 Chapter 6 Commissioning.................................................................................................... 113 6.1 Basic information ......................................................................................................................... 114 6.2 Overview ..........................................................................................................................................117 6.3 Integrated HMI Digital Keypad ................................................................................................. 119 6.4 Commissioning software...........................................................................................................124 6.5 Commissioning procedure .......................................................................................................125 Chapter 7 Operation.............................................................................................................. 151 7.1 Access channels............................................................................................................................152 7.2 General Function Operation .....................................................................................................153 7.3 Control Modes of Operation. ....................................................................................................156 7.4 Other functions. ..........................................................................................................................202 Chapter 8 Motion Control Function ..................................................................................209 8.1 Available Motion Control Functions ...................................................................................... 210 8.2 Servo Drive Information............................................................................................................ 210 8.3 Motion Axis .....................................................................................................................................216 8.4 Pr Mode Introduction ..................................................................................................................217 8.5 Position Command Unit of Pr Mode........................................................................................218 AC servo drive Lexium 23A Contents 8.6 Registers of Pr Mode................................................................................................................... 219 8.7 Homing Function of Pr Mode ...................................................................................................220 8.8 DI and DO signals of Pr Mode ....................................................................................................221 8.9 Parameter Settings of Pr Mode ............................................................................................... 223 Chapter 9 Communication.................................................................................................. 229 9.1 RS-485 Communication Hardware Interface .....................................................................230 9.2 Communication Parameter Settings ....................................................................................232 9.3 MODBUS Communication Protocol ......................................................................................236 9.4 Communication Parameter Write-in and Read-out.........................................................245 Chapter 10 Diagnostic and troubleshooting ................................................................... 247 10.1 Status request/status indication............................................................................................248 10.2 Fault Messages Table.................................................................................................................249 10.3 Potential Cause and Corrective Actions...............................................................................254 10.4 Clearing Faults.............................................................................................................................. 273 Chapter 11 Servo Parameters.............................................................................................. 285 11.1 Representation of the parameters ........................................................................................282 11.2 Definition....................................................................................................................................... 283 11.3 Parameter Summary ................................................................................................................ 284 11.4 Detailed Parameter Listings ................................................................................................... 308 Chapter 12 Accessories and spare parts ...........................................................................441 Chapter 13 Service, maintenance and disposal................................................................451 13.1 Service address ........................................................................................................................... 454 13.2 Basic Inspection ...........................................................................................................................455 13.3 Maintenance................................................................................................................................. 456 13.4 Life of Replacement Components ........................................................................................ 456 13.5 Replacing devices........................................................................................................................457 13.6 Changing the motor ...................................................................................................................458 13.7 Shipping, storage, disposal ......................................................................................................458 AC servo drive v Contents vi Lexium 23A AC servo drive About this manual This manual is valid for LXM23A servo drives and corresponding BCH motors. It describes the technical data, installation, commissioning and the operating modes and functions. Chapter 1 "Introduction" lists the type code for these products. Work steps If work steps must be performed consecutively, this sequence of steps is represented as follows: b Special prerequisites for the following work steps X Step 1 Y Specific response to this work Lexium 23Astep X Step 2 If a response to a work step is indicated, this allows you to verify that the work step has been performed correctly. Unless otherwise stated, the individual steps must be performed in the specified sequence. Making work easier SI units AC servo drive Information on making work easier is highlighted by this symbol: Sections highlighted this way provide supplementary information on making work easier. SI units are the original values. Converted units are shown in brackets behind the original value; they may be rounded. Example: Minimum conductor cross section: 1.5 mm2 (AWG 14) v About this manual vi Lexium 23A AC servo drive Introduction 1 At a Glance What's in this Chapter? This chapter contains the following topics: Topic Unpacking Check AC servo drive Page 2 Device overview 3 Components and interfaces 4 Nameplate information 5 Type code 6 Servo Drive and Servo Motor Combinations 8 1 1. Introduction Lexium 23A 1.1 Unpacking Check After receiving the AC servo drive, please check for the following: z Ensure that the product is what you have ordered. Verify the part number indicated on the nameplate corresponds with the part number of your order (Please refer to Section1.5 for details about the model explanation). z Ensure that the servo motor shaft rotates freely. Rotate the motor shaft by hand; a smooth rotation will indicate a good motor. However, a servo motor with an electromagnetic brake can not be rotated manually. z Check for damage. Inspect the unit to insure it was not damaged during shipment. z Check for loose screws. Ensure that all necessary screws are tight and secure. If any items are damaged or incorrect, please inform the distributor whom you purchased the product from or your local Schneider Electric sales representative. A complete and workable AC servo system should include the following parts: Part I : Schneider Electric standard supplied parts (1) Servo drive Lexium 23A (2) Servo motor Lexium BCH (3) 5 PIN Terminal Block for L1, L2, R, S, T (available for 100W ~ 1.5kW models) (4) 3 PIN Terminal Block "motor" for U,V,W (available for 100W ~ 1.5kW models) (5) 4 PIN Terminal Block "CN5" for PA/+, PBi, PBe,PC/- (available for 100W ~ 1.5kW models) (6) One operating lever (for wire to terminal block insertion) available for 100W ~1.5kW models) (7) One jumper bar (installed at CN5, pins PA/+ and PBi) (8) Instruction Sheets (Traditional Chinese, Simplified Chinese and English version) Part II : Optional parts (Refer to chapter 12) (1) One power cable, which is used to connect servo motor to U, V, W terminals of servo drive. This power cable includes a green grounding cable. Please connect the green grounding cable to the ground terminal of the servo drive. (2) One encoder cable, which is used to connect the encoder of servo motor to the CN2 terminal of servo drive. (3) CN1 connector: 50 PIN connector, IO interface (3M type) (4) CN2: 6 PIN connector (IEEE1394 type), motor encoder interface (5) CN3: RJ45 connector, serial communication interface for drive set-up (6) CN4: two RJ45 connectors, CANopen and CANmotion interface 2 AC servo drive Lexium 23A 1. Introduction 1.2 Device overview The Lexium 23 Plus product family consists of two servo drive models that cover different application areas. Together with Lexium BCH servo motors as well as a comprehensive range of options and accessories, the drives are ideally suited to implement compact, high-performance drive solutions for a wide range of power requirements. Lexium servo drive LXM23A This product manual describes the LXM23A servo drive. Overview of some of the features of the LXM23A servo drive: CANopen and CANmotion field bus interface to access all parameters and to control all operation modes of the servo drive z The product is commissioned via the integrated HMI or a PC with commissioning software. z Operating modes Jog, Position control mode,Speed Control,Torque control,Switching mode. z AC servo drive 3 1. Introduction Lexium 23A 1.3 Components and interfaces Heatsink Used to secure servo drive and for heat dissipation Charge LED A lit LED indicates that either power is connected to the servo drive OR a residual charge is present in the drive's internal power components. DO NOT TOUCH ANY ELECTRICAL CONNECTIONS WHILE THIS LED IS LIT. (Please refer to the Safety Precautions in chapter 2). LED Display The 5 digit, 7 segment LED displays the servo status or fault codes Operation Panel Used function keys to perform status display, monitor and diagnostic, function and parameter setting. Function Keys: M : Press this key to select/ change mode S : Shift Key has several functions: moving the cursor and indexing through the parameter groups Press this key to shift cursor to the left Control Circuit Terminal (L1, L2) Used to connect 200~230Vac, 50/60Hz 1-phase/3-phase VAC supply. Main Circuit Terminal (R, S, T) Used to connect 200~230V, 50/ 60Hz commercial power supply Servo Motor Output (U, V, W) Used to connect servo motor, Never connect the output therminal to main circuit power. The AC servo drive may be destroyed beyond repair if incorrect cables are connected to the output terminals. Internal/External Regenerative Resistor Terminal 1) When using an external regenerative resistor, connect PA/+ and PBe to the regenerative resistor and ensure that the circuit between PA/+ and PBi is open. 2) When using theinternal regenerative resistor, ensure that the circuit between PA/+ and PBi is closed and the circuit between PA/+ and PBe is open. : Press this key to increase values on the display : Press this key to decrease values on the display ENT : Press this key to store data Field bus communication interface CANopen and CANmotion I/O Interface Used to connect Host Controller (PLC) or control I/O signal Encoder Interface Used to connect Encoder of Servo Motor Serial Communication Interface For RS-485/232 serial communication for drive set-up. Used to connect personal computer or other controllers Ground Terminal 4 AC servo drive Lexium 23A 1. Introduction 1.4 Nameplate information Lexium 23 Series Servo Drive z Nameplate Explanation BCH Series Servo Motor z Nameplate Explanation AC servo drive 5 1. Introduction Lexium 23A 1.5 Type code Lexium 23 Plus drive commercial reference L X M 2 3 A U 0 1 M 3 X LXM = Lexium Servo Drive 23 = Product series Interface A = CANopen D = I/O Continuous Power U01 = 0.1 KW U02 = 0.2 KW U04 = 0.4 KW U07 = 0.75 KW U10 = 1 KW U15 = 1.5 KW U20 = 2 KW U30 = 3.0 kW U45 = 4.5 kW U55 = 5.5 kW U75 = 7.5 kW Mains voltage M3X = 200/240VAC 3-phases (or single phase depending on caliber), no EMC filter 6 AC servo drive Lexium 23A 1. Introduction BCH motor commercial reference B C H 0 4 0 1 O 0 2 A 1 C BCH = BCH servo motor series Flange size 040 = 40 mm Flange 060 = 60 mm Flange 080 = 80 mm Flange 100 = 100 mm Flange 130 = 130 mm Flange 180 = 180 mm Flange Length ( Number of stacks) 1 = one stack 2 = two stacks 3 = three stacks 4 = four stacks 5 = five stacks Speed type M = Low Speed (1000/1500 rpm) N = Medium Speed (2000 rpm) O = High Speed (3000 rpm) Shaft 0 = w/o key (smooth) :No Oil Seal (IP40 for shaft end) 1 = with key : No Oil Seal (IP40 for shaft end) 2 = w/o key (smooth) : With Oil seal (IP65 for shaft end) 3 = with key: Oil Seal (IP65 for shaft end) Encoder 2 = High resolution incremental encoder 20 Bits Brake A = w/o brake F = with brake Connection System 1 = flying leeds (for BCH 040, 060, 080), military connector (for BCH 100, 130, 180) Mount C = mechanical mount: Asian standard AC servo drive 7 1. Introduction Lexium 23A 1.6 Servo Drive and Servo Motor Combinations Lexium 23 Plus servo drive / BCH servo motor combination BCH servo motor output power BCH Rated Peak Maximum Rated Combination servo torque stall speed speed Servo drive Servo motor Motor motor torque Reference Reference inertia inertia type (without brake) kW kgcm2 Nm Nm rpm rpm Single phase: 200...255 V a 50/60 Hz or three phase : 170...255 V a 50/60 Hz 0.1 0.037 0.32 0.96 5000 3000 LXM23pU01M3X BCH0401Op2p1C ultra low 0.2 0.177 0.64 1.92 5000 3000 LXM23pU02M3X BCH0601Op2p1C ultra low 0.3 8.17 2.86 8.59 2000 1000 LXM23pU04M3X BCH1301Mp2p1C medium BCH0602Op2p1C ultra low 0.4 0.277 1.27 3.82 5000 3000 LXM23pU04M3X 0.4 0.68 1.27 3.82 5000 3000 LXM23pU04M3X BCH0801Op2p1C low BCH1301Np2p1C medium medium 0.5 8.17 2.39 7.16 3000 2000 LXM23pU04M3X 0.6 8.41 5.73 17.19 2000 1000 LXM23pU07M3X BCH1302Mp2p1C BCH0802Op2p1C low 0.75 1.13 2.39 7.16 5000 3000 LXM23pU07M3X 0.9 11.18 8.59 25.78 2000 1000 LXM23pU10M3X BCH1303Mp2p1C medium BCH1001Op2p1C low 1 2.65 3.18 9.54 5000 3000 LXM23pU10M3X 1 11.18 4.77 14.32 3000 2000 LXM23pU10M3X BCH1302Np2p1C medium 2000 LXM23pU15M3X BCH1303Np2p1C medium BCH1002Op2p1C low 1.5 11.18 7.16 21.48 3000 Three phase : 170...255 V a 50/60 Hz 2 4.45 6.37 19.11 5000 3000 LXM23pU20M3X 2 14.59 9.55 26.65 3000 2000 LXM23pU20M3X BCH1304Np2p1C medium BCH1801Np2p1C high 2 34.68 9.55 26.65 3000 2000 LXM23pU20M3X 3 54.95 14.32 42.96 3000 2000 LXM23pU30M3X BCH1802Np2p1C high BCH1802Mp2p1C high 3 54.95 19.10 57.29 3000 1500 LXM23pU30M3X 3.5 54.8 16.71 50.31 3000 2000 LXM23pU45M3X BCH1803Np2p1C high BCH1803Mp2p1C high 4.5 77.75 28.65 71.62 3000 1500 LXM23pU45M3X 5.5 99.78 35.01 87.53 3000 1500 LXM23pU55M3X BCH1804Mp2p1C high 1500 LXM23pU75M3X BCH1805Mp2p1C high 7.5 8 142.7 47.74 119.36 3000 AC servo drive Before you begin - safety information 2 At a Glance What's in this Chapter? AC servo drive This chapter contains the following topics: Topic Page Qualification of personnel 10 Intended use 10 Hazard categories 11 Basic information 12 DC bus voltage measurement 14 Standards and terminology 14 9 2. Before you begin - safety information Lexium 23A 2.1 Qualification of personnel Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product. In addition, these persons must have received safety training to recognize and avoid hazards involved. These persons must have sufficient technical training, knowledge and experience and be able to foresee and detect potential hazards that may be caused by using the product, by changing the settings and by the mechanical, electrical and electronic equipment of the entire system in which the product is used. All persons working on and with the product must be fully familiar with all applicable standards, directives, and accident prevention regulations when performing such work. 2.2 Intended use This product is a drive for 3-phase servo motors and intended for industrial use according to this manual. The product may only be used in compliance with all applicable safety regulations and directives, the specified requirements and the technical data. Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety measures must be implemented. Since the product is used as a component in an entire system, you must ensure the safety of persons by means of the design of this entire system (for example, machine design). Operate the product only with the specified cables and accessories. Use only genuine accessories and spare parts. The product must NEVER be operated in explosive atmospheres (hazardous locations, Ex areas). Any use other than the use explicitly permitted is prohibited and can result in hazards. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. 10 AC servo drive Lexium 23A 2. Before you begin - safety information 2.3 Hazard categories Safety instructions to the user are highlighted by safety alert symbols in the manual. In addition, labels with symbols and/or instructions are attached to the product that alert you to potential hazards. Depending on the seriousness of the hazard, the safety instructions are divided into 4 hazard categories. DANGER DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage. CAUTION CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage. CAUTION CAUTION used without the safety alert symbol, is used to address practices not related to personal injury (e.g. can result in equipment damage). AC servo drive 11 2. Before you begin - safety information Lexium 23A 2.4 Basic information DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH • • • • • • • • • Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair and maintenance must be performed by qualified personnel. The system integrator is responsible for compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment. Many components of the product, including the printed circuit board, operate with mains voltage. Do not touch. Only use electrically insulated tools. Do not touch unshielded components or terminals with voltage present. The motor generates voltage when the shaft is rotated. Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation. AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused conductors in the motor cable. Do not short across the DC bus terminals or the DC bus capacitors. Before performing work on the drive system: - Disconnect all power, including external control power that may be present. - Place a "DO NOT TURN ON" label on all power switches. - Lock all power switches in the open position. - Wait 10 minutes to allow the DC bus capacitors to discharge. Measure the voltage on the DC bus as per chapter "DC bus voltage measurement" and verify the voltage is < 42 Vdc. The DC bus LED is not an indicator of the absence of DC bus voltage. Install and close all covers before applying voltage. Failure to follow these instructions will result in death or serious injury. 12 AC servo drive Lexium 23A 2. Before you begin - safety information WARNING UNEXPECTED MOVEMENT Drives may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other errors. Interference (EMC) may cause unpredictable responses in the system. • Carefully install the wiring in accordance with the EMC requirements. • Do NOT operate the product with unknown settings or data. • Perform a comprehensive commissioning test. Failure to follow these instructions can result in death or serious injury. WARNING LOSS OF CONTROL • • • • • The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are EMERGENCY STOP, overtravel stop, power outage and restart. Separate or redundant control paths must be provided for critical functions. System control paths may include communication links. Consideration must be given to the implication of unanticipated transmission delays or failures of the link. Observe the accident prevention regulations and local safety guidelines. 1) Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death or serious injury. 1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation for Construction and Operation of Adjustable-Speed Drive Systems. AC servo drive 13 2. Before you begin - safety information Lexium 23A 2.5 DC bus voltage measurement Disconnect all power prior to starting work on the product. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH • Only appropriately trained persons who are familiar with and understand the safety instructions in the chapter "Before you begin - safety information" may perform the measurement. Failure to follow these instructions will result in death or serious injury. The DC bus voltage can exceed 800 Vdc. Use a properly rated voltagesensing device for measuring. Procedure: X Disconnect all power. X Wait 10 minutes to allow the DC bus capacitors to discharge. X Measure the DC bus voltage between the DC bus terminals to verify that the voltage is < 42 Vdc. X If the DC bus capacitors do not discharge properly, contact your local Schneider Electric representative. Do not repair or operate the product. The Charge LED (DC-bus) is not an indicator of the absence of DC bus voltage. 2.6 Standards and terminology Technical terms, terminology and the corresponding descriptions in this manual are intended to use the terms or definitions of the pertinent standards. In the area of drive systems, this includes, but is not limited to, terms such as "safety function", "safe state", "fault", "fault reset", "failure", "error", "error message", "warning", "warning message", etc. Among others, these standards include: z IEC 61800 series: "Adjustable speed electrical power drive systems" z IEC 61800-7 series: "Adjustable speed electrical power drive systems - Part 7-1: Generic interface and use of profiles for power drive systems - Interface definition" Also see the glossary at the end of this manual. 14 AC servo drive Technical Data 3 At a Glance Presentation This chapter contains information on the ambient conditions and on the mechanical and electrical properties of the product family and the accessories. What's in this Chapter? This chapter contains the following topics: AC servo drive Topic Page Ambient conditions 16 Dimensions 18 Electrical Data 23 Certifications 41 Declaration of conformity 42 15 3. Technical Data Lexium 23A 3.1 Ambient conditions Ambient conditions transportation and storage The environment during transport and storage must be dry and free from dust. The maximum vibration and shock load must be within the specified limits. Temperature [°C] -25 ...65 The following relative humidity is permissible during transportation and storage: Relative humidity (non-condensing) Ambient conditions for operation [%] 5 to 95 The maximum permissible ambient temperature during operation depends on the mounting distances between the devices and the required power. Observe the pertinent instructions in the chapter Installation. Ambient temperature (no icing, non-condensing) [°C] 0 ...55 (if operating temperature is above specified range, forced cooling will be required) The following relative humidity is permissible during operation: Relative humidity (non-condensing) [%] 5 to 95% RH (without condensation) The following relative humidity is permissible during operation: Atmospheric pressure [kPA] 86~106 The installation altitude is defined as height above sea level. 16 Installation altitude above mean sea level without derating [m] <1000 Installation altitude above mean sea level when all of the following conditions are met: [m] 1000 ... 2000 z 45°C max. ambient temperature z Reduction of the continuous power by 1% per 100m above 1000m AC servo drive Lexium 23A Installation site and connection Pollution degree and degree ofprotection 3. Technical Data For operation, the device must be mounted in a closed control cabinet. The device may only be operated with a permanently installed connection. Pollution degree 2 Degree of protection IP 20 Vibration resistance 3 mm 5m/s2 [2..9 Hz] / 1g [9..200 Hz] < 20kg 1,5 mm 10m/s2 [2..13 Hz] / 0,6g [13..200 Hz] 20kg ≤ Weight ≤ 100kg \ Vibration AC servo drive 17 3. Technical Data Lexium 23A 3.2 Dimensions 3.2.1 Dimensions of Servo Drive LXM23AU01M3X, LXM23AU02M3X, LXM23AU04M3X LXM23AU07M3X, LXM23AU10M3X, LXM23AU15M3X LXM23AU20M3X,LXM23AU30M3X 18 AC servo drive Lexium 23A 3. Technical Data LXM23AU45M3X LXM23AU55M3X LXM23AU75M3X AC servo drive 19 3. Technical Data Lexium 23A 3.2.2 Dimensions of Servo Motors BCH040 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2) Key shaft (optional) BCH0401 c (without brake) 100.6 c (with brake) -136.6 weight (in kg) (without brake) 0.5 weight (in kg) (with brake) 0.8 BCH060 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2) Key shaft (optional) BCH0601 BCH0602 20 c (without brake) 105.5 130.7 c (with brake) 141.6 166.8 weight (in kg) (without brake) 1.2 1.6 weight (in kg) (with brake) 1.5 2.0 AC servo drive Lexium 23A 3. Technical Data BCH080 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2) Key shaft (optional) BCH0801 BCH0802 c (without brake) 112.3 138.3 c (with brake) 152.8 178.0 S c1 c2 LS RH Wk W T 14 19 30 35 20 25 24.5 29.5 11 15.5 5 6 5 6 5 6 weight (in kg) weight (in kg) (without brake) (with brake) 2.1 2.9 3.0 3.8 BCH100 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2) Key shaft (optional) BCH1001 BCH1002 c (without brake) 153.5 199.0 AC servo drive c (with brake) weight (in kg) (without brake) 192.5 4.3 226.0 6.2 weight (in kg) (with brake) 4.7 7.2 21 3. Technical Data Lexium 23A BCH130 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2) Key shaft (optional) BCH1301 BCH1302 BCH1303M BCH1303N BCH1304 c (without brake) 147.5 147.5 163.5 167.5 187.5 c (with brake) 183.5 183.5 198.0 202.0 216.0 weight (in kg) (without brake) 6.8 7 7.5 7.5 7.8 weight (in kg) (with brake) 8.2 8.4 8.9 8.9 9.2 BCH180 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2) Key shaft (optional) BCH1801 BCH1802N BCH1802M 22 c (without brake) 169.0 202.1 202.1 c (with brake) 203.1 235.3 235.3 S c1 c2 LS RH Wk W 35 35 35 79 79 79 63 63 63 73 73 73 30 30 30 10 10 10 10 10 10 weight (in kg) (without brake) 13.5 18.5 18.5 weight (in kg) (with brake) 17.5 22.5 22.5 AC servo drive Lexium 23A 3. Technical Data 3.3 Electrical Data The products are intended for industrial use and may only be operated with a permanently installed connection. 3.3.1 Specifications of Servo Drives (Lexium23 Plus Series) Power supply Lexium23 Plus Series Phase / Voltage Permissible Voltage Range Continuous output current Position Control Mode Cooling System Encoder Resolution / Feedback Resolution Control of Main Circuit Tuning Modes Dynamic Brake Max. Input Pulse Frequency Pulse Type Command Source Smoothing Strategy Electronic Gear Torque Limit Operation Feed Forward Compensation Speed Control Mode Analog Input Command Voltage Range Input Resistance Time Constant Speed Control Range *1 Command Source Smoothing Strategy Torque Limit Operation Frequency Response Characteristic Speed Accuracy *2 (at rated rotation speed) AC servo drive 100W 01 200W 02 400W 04 750W 07 1kW 10 1.5kW 15 2kW 20 3kW 30 Three-phase or Single-phase: 220 VAC 170 ~ 255VAC Three-phase , 200 ~ 255VAC single phase 0.9 1.55 2.6 Arms Arms Arms Natural Air Circulation 5.1 Arms 7.3 Arms 8.3 Arms 13.4 19.4 Arms Arms Fan Cooling 4.5kW 5.5kW 45 55 Three-phase 220VAC, 170~255VAC Three phase 32.5 40 Arms Arms 7.5kW 75 47.5 Arms 20-bit (1 280 000 p/rev) SVPWM (Space Vector Pulse Width Modulation) Control Auto / Manual Built-in External Max. 500Kpps (Line driver), Max. 200Kpps (Open collector) Max. 4Mpps (Line receiver) Pulse + Direction, A phase + B phase, CCW pulse + CW pulse External pulse train (Pt mode) / Internal procedures (Pr mode) Low-pass and P-curve filter Electronic gear N/M multiple N: 1~32767, M: 1:32767 (1/50100MΩ, DC 500V Insulation strength Weight (kg) (without brake) 2.6 Class A (UL), Class B (CE) Insulation resistance AC servo drive BCH 0802O 1500V AC, 60 seconds 0.5 1.2 1.6 2.1 3.0 Weight (kg) (with brake) 0.8 1.5 2.0 2.9 3.8 4.7 7.2 Max. radial shaft load (N) 78.4 196 196 245 245 490 490 Max. thrust shaft load (N) 39.2 68 68 98 98 98 98 Power rating (kW/s) (with brake) 25.6 21.3 53.8 22.1 48.4 30.4 82 Rotor moment of inertia (kg.cm2) (with brake) 0.04 0.192 0.30 0.73 1.18 3.33 4.953 25 3. Technical Data Lexium 23A BCH Series BCH 0401O BCH 0601O BCH BCH 0602O 0801O BCH 0802O BCH 1001O BCH 1002O Mechanical time constant (ms) (with brake) 0.81 0.85 0.57 0.78 0.65 0.93 0.66 Brake holding torque [Nm (min)] 0.3 1.3 1.3 2.5 2.5 12 12 Brake power consumption (at 20°C) [W] 7.2 7.2 7.2 8.5 8.5 19.4 19.4 Brake release time [ms (Max)] 5 10 10 10 10 10 10 Brake pull-in time [ms (Max)] 25 70 70 70 70 70 70 Vibration grade (μm) 15 Operating temperature 0 °C to 40°C (32 °F to 104°F) Storage temperature -10 C to 80C (-14 °F to 176°F) Operating humidity 20% to 90% RH (non-condensing) Storage humidity 20% to 90% RH (non-condensing) Vibration capacity IP Rating 2.5G IP65 (when waterproof connectors are used, or when an oil seal is used to be fitted to the rotating shaft (an oil seal model is used)) Approvals 26 AC servo drive Lexium 23A Medium / High Inertia Series 3. Technical Data Medium / High Inertia Series BCH 1301N BCH 1302N BCH 1303N BCH 1801N BCH BCH BCH 1802N 1802M 1301M BCH BCH 1302M 1303M Rated output power (kW) 0.5 1.0 1.5 2.0 2.0 3.0 3.0 0.3 0.6 0.9 Rated torque (Nm) 2.39 4.77 7.16 9.55 9.55 14.32 19.10 2.86 5.73 8.59 Maximum torque (Nm) 7.16 14.3 21.48 28.65 28.65 42.97 57.29 8.59 17.19 21.4 8 Rated speed (rpm) 2000 Maximum speed (rpm) 1500 1000 3000 2000 Rated current (A) 2.9 5.6 8.3 11.01 11.22 16.1 19.4 2.5 4.8 7.5 Maximum current (A) 8.7 16.8 24.9 33.03 33.66 48.3 58.2 7.5 14.4 22.5 Power rating (kW/s) 7.0 27.1 45.9 62.5 37.3 66.4 10.0 39.0 66.0 Rotor moment of inertia (kg.cm2) (without brake) 8.17 8.41 11.18 14.59 34.68 54.95 54.95 8.17 8.41 11.18 26.3 Mechanical time constant (ms) 1.91 1.51 1.10 0.96 1.62 1.28 1.84 1.40 1.06 Torque constant-KT (Nm/A) 0.83 0.85 0.87 0.87 0.85 0.89 0.98 1.15 1.19 1.15 Voltage constant-KE (mV/(rpm)) 30.9 31.9 31.8 31.8 31.4 42.5 43.8 41.6 Armature resistance (Ohm) 0.57 0.47 0.26 0.174 0.119 0.052 0.077 1.06 0.82 0.43 Armature inductance (mH) 7.39 5.99 4.01 2.76 2.84 1.38 1.27 14.29 11.12 6.97 Electrical time constant (ms) 12.96 12.88 15.31 15.86 23.87 26.39 16.51 13.55 16.06 Insulation class 1.06 32 35 13.50 Class A (UL), Class B (CE) Insulation resistance >100MΩ, DC 500V Insulation strength AC servo drive BCH 1304N 1500V AC, 60 seconds Weight (kg) (without brake) 6.8 7 7.5 7.8 13.5 18.5 18.5 6.8 7 7.5 Weight (kg) (with brake) 8.2 8.4 8.9 9.2 17.5 22.5 22.5 8.2 8.4 8.9 Max. radial shaft load (N) 490 490 490 490 1176 1470 1470 490 490 490 Max. thrust shaft load (N) 98 98 98 98 490 490 490 98 98 98 Power rating (kW/s) (with brake) 6.4 24.9 43.1 59.7 24.1 35.9 63.9 9.2 35.9 62.1 Rotor moment of inertia (kg.cm2) (with brake) 8.94 9.14 11.90 15.88 37.86 57.06 57.06 8.94 9.14 11.9 Mechanical time constant (ms) (with brake) 2.07 1.64 1.19 1.05 1.77 1.10 1.33 2.0 1.51 1.13 Brake holding torque [Nm (min)] 16.5 16.5 16.5 16.5 25 25 25 16.5 16.5 16.5 27 3. Technical Data Lexium 23A Medium / High Inertia Series BCH 1301N BCH BCH 1302N 1303N BCH 1304N BCH 1801N BCH BCH 1802N 1802M BCH 1301M BCH 1302M BCH 1303M Brake power consumption (at 20°C) [W] 21.0 21.0 21.0 21.0 31.1 31.1 31.1 21.0 21.0 21.0 Brake release time [ms (Max)] 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 Brake pull-in time [ms (Max)] 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 Vibration grade (μm) Operating temperature Storage temperature 15 0 °C to 40°C (32 °F to 104°F) -10 °C to 80°C (-14 °F to 176°F) Operating humidity 20% to 90% RH (non-condensing) Storage humidity 20% to 90% RH (non-condensing) Vibration capacity IP Rating 2.5G IP65 (when waterproof connectors are used, or when an oil seal is used to be fitted to the rotating shaft (an oil seal model is used)) Approvals 28 AC servo drive Lexium 23A 3. Technical Data 3.3.3 Servo Motor Speed-Torque Curves (T-N Curves) BCH0401O servo motor Control by LXM23pU01M3X servo drive Single phase 220 V BCH0601O servo motor Control by LXM23pUO2M3X servo drive Single phase 220 V BCH0602O servo motor Control by LXM23pU04M3X servo drive Single phase 220 V BCH0801O servo motor Control by LXM23pU04M3X servo drive Single phase 220 V BCH0802O servo motor Control by LXM23pU07M3X servo drive Single phase 220 V BCH1001O servo motor Control by LXM23pU10M3X servo drive Single phase 220 V 1 Peak torque 2 Continuous torque AC servo drive 29 3. Technical Data Lexium 23A BCH1002O servo motor Control by LXM23pU20M3X servo drive Three phase 220 V BCH1301N servo motor Control by LXM23pU04M3X servo drive Single phase 220 V BCH1302N servo motor Control by LXM23pU10M3X servo drive Single phase 220 V BCH1303N servo motor Control by LXM23pU15M3X servo drive Single phase 220 V BCH1304N servo motor Control by LXM23pU20M3X servo drive Three phase 220 V BCH1801N servo motor Control by LXM23pU20M3X servo drive Three phase 220 V 1 Peak torque 2 Continuous torque 30 AC servo drive Lexium 23A 3. Technical Data BCH1301M servo motor Control by LXM23pU04M3X servo drive Single phase 220 V BCH1302M servo motor Control by LXM23pU07M3X servo drive Single phase 220 V BCH1303M servo motor Control by LXM23pU10M3X servo drive Single phase 220 V BCH1802M servo motor Control by LXM23pU30M3X servo drive Three phase 220 V BCH1802N servo motor Control by LXM23pU30M3X servo drive Three phase 220 V BCH1803M servo motor Control by LXM23pU45M3X servo drive Three phase 220 V 1 Peak torque 2 Continuous torque AC servo drive 31 3. Technical Data Lexium 23A BCH1803N servo motor Control by LXM23pU45M3X servo drive Three phase 220 V BCH1804M servo motor Control by LXM23pU55M3X servo drive Three phase 220 V BCH1805M servo motor Control by LXM23pU75M3X servo drive Three phase 220 V 1 Peak torque 2 Continuous torque 32 AC servo drive Lexium 23A 3. Technical Data 3.3.4 Overload Characteristics Overload Protection Function Overload protection is a built-in protective function to prevent a motor from overheating. Occasion of Overload 1. Motor was operated for several seconds under a torque exceeding 100% torque. 2. Motor had driven high inertia machine and had accelerated and decelerated at high frequency. 3. Motor UVW cable or encoder cable was not connected correctly. 4. Servo gain was not set properly and caused motor hunting. 5. Motor holding brake was not released. Chart of load and operating time Ultra low/low Inertia Series (BCH0401O, BCH0601O, BCH0602O, BCH0801O, BCH0802O, BCH1001O, BCH1002O) AC servo drive Load Operating Time 120% 263.8s 140% 35.2s 160% 17.6s 180% 11.2s 200% 8s 220% 6.1s 240% 4.8s 260% 3.9s 280% 3.3s 300% 2.8s 33 3. Technical Data Lexium 23A Medium and Medium-High Inertia Series (BCH1301N, BCH1302N, BCH1303N, BCH1304N, BCH1801N,BCH1802N, BCH1802M) Load Operating Time 120% 527.6s 140% 70.4s 160% 35.2s 180% 22.4s 200% 16s 220% 12.2s 240% 9.6s 260% 7.8s 280% 6.6s 300% 5.6s Load Operating Time 120% 527.6s 140% 70.4s High Inertia Series (BCH1301M, BCH1302M, BCH1303M) 34 160% 35.2s 180% 22.4s 200% 16s 220% 12.2s 240% 9.6s 260% 7.8s 280% 6.6s 300% 5.6s AC servo drive Lexium 23A 3. Technical Data 3.3.5 DC Bus data DC bus data for single-phase drives LXM23A,LXM23D(1phase) 100W 200W 400W 759W 1KW 1.5KW Nominal voltage 1 phase[VAC] 220 220 220 220 220 220 Nominal voltage DC bus[VDC] 311 311 311 311 311 311 Undervoltage limit[VDC] P4-24*2 P4-24*2 P4-24*2 P4-24*2 P4-24*2 P4-24*2 Voltage limit:activation of error Reaction in drive (quickstop) 410 410 410 410 410 410 Overvoltage limit[VDC] 410 410 410 410 410 410 Maximum continuous power via DC BUS[kw] 0.1 0.2 0.4 0.75 1 1.5 Maximum continuous current Via DC bus 3 3 3 6 6 6 LXM23A,LXM23D(3phase) 2kW 3kW 4.5W 5.5W 7.5KW Nominal voltage 3 phase[VAC] 220 220 220 220 220 Nominal voltage DC bus[VDC] 311 311 311 311 311 DC bus data for three-phase drives P4-24*2 P4-24*2 P4-24*2 P4-24*2 P4-24*2 Voltage limit:activation of error Reaction in drive (quickstop) 410 410 410 410 410 Overvoltage limit[VDC] 410 410 410 410 410 Maximum continuous power via DC BUS[kw] 2 3 4.5 5.5 7.5 Maximum continuous current Via DC bus 16 16 16 20 20 Undervoltage limit[VDC] AC servo drive 35 3. Technical Data Lexium 23A 3.3.6 Additional EMC input filters Applications When combined with LXM 23pUppM3X servo drives, additional EMC fi lters can be used to meet more stringent requirements and are designed to reduce conducted emissions on the line supply below the limits of standard IEC 61800-3, edition 2, categories C2 and C3. Use according to the type of line supply These additional fi lters can only be used on TN (neutral connection) and TT (neutral to earth) type supplies. The fi lters must not be used on IT (impedance or isolated neutral) type supplies. Standard IEC/EN 61800-3, appendix D2.1, states that on IT (isolated or impedance earthed neutral) type supplies, fi lters can adversely affect the operation of the insulation monitors. In addition, the effectiveness of additional fi lters on this type of line supply depends on the type of impedance between neutral and earth, and therefore cannot be predicted. Note: If a machine is to be installed on an IT supply, one solution is to insert an isolation transformer in order to re-create a TT system on the secondary side. 36 AC servo drive Lexium 23A Characteristics of servo drive/EMC filter mounting 3. Technical Data Conforming to standards EN 133200 Degree of protection IP 41 on the upper part with protective cover in place IP 20 after removal of the protective cover Relative humidity According to IEC 60721-3-3, class 3K3, 5% to 85%, without condensation or dripping water Ambient air temperature around the device Operation °C Storage °C -20 °C to 65 °C (-4°F to 149°F) Altitude AC servo drive 0 °C ~ 55 °C (If operating temperature is above 45 °C, forced cooling will be required) m 1000 m without derating Up to 2000 m under the following conditions: p Max. temperature 40°C p Mounting distance between servo drives > 50 mm p Protective cover removed Vibration resistance Conforming to IEC 60068-2-6 10 Hz to 57 Hz: amplitude 0.075 mm 57 Hz to 150 Hz: 1 g Shock resistance Conforming to IEC 60068-2-27 15 gn for 11 ms Maximum nominal voltage Single-phase 50/60 Hz V 120 + 10 % 240 + 10 % Three-phase 50/60 Hz V 240 + 10 % Application, category: EN 61800-3: 2001-02 ; IEC 61800-3, Ed. 2 Description Category C2 in environment 1 Restricted distribution, for domestic use, sale conditioned by the competence of the user and the distributor on the subject of EMC compatibility Category C3 in environment 2 Use in industrial premises 37 3. Technical Data References Lexium 23A Additional EMC input fi lters For servo drive Maximum servo motor cable length conforming to EN 55011 class A Gr1 EN 55011 class A Gr2 IEC/EN 61800-3 category C2 in environment 1 IEC/EN 61800-3 category C3 in environment 2 m m Reference Weight kg Single-phase supply voltage LXM23pU07M3X LXM23pU10M3X LXM23pU15M3X 20 40 VW3 A31403 0.775 LXM23pU01M3X LXM23pU02M3X LXM23pU04M3X 20 40 VW3 A31401 0.600 20 40 VW3 A31404 0.900 20 40 VW3 A31406 1.350 20 40 VW3 A31407 3.150 Three-phase supply voltage LXM23pU07M3X LXM23pU10M3X LXM23pU15M3X LXM23pU20M3X LXM23pU30M3X LXM23pU45M3X LXM23pU55M3X LXM23pU75M3X 38 AC servo drive Lexium 23A 3. Technical Data 3.3.7 Protection by circuit breaker Application The combinations listed below can be used to create a complete motor starter unitcomprising a circuit breaker, a contactor and a Lexium 23 Plus servo drive. The circuit breaker provides protection against accidental short-circuits, disconnection and, if necessary, isolation.The contactor starts up and manages any safety features, as well as isolating the servo motor on stopping. The servo drive controls the servo motor, provides protection against short-circuits between the servo drive and the servo motor and protects the motor cable against overloads. The overload protection is provided by the motor thermal protection of the servo drive. Motor starters for Lexium 23 Plus servo drives Reference Rating kW A Single phase 220...255VAC/three phase:170...255VAC LXM23pU01M3X 0.1 6.3 LXM23pU02M3X 0.2 6.3 LXM23pU04M3X 0.4 10 LXM23pU07M3X 0.7 10 LXM23pU10M3X 1 14 LXM23pU15M3X 1.5 25 LXM23pU20M3X 2 30 LXM23pU30M3X 3 30 LXM23pU45M3X 4.5 60 LXM23pU55M3X 5.5 60 LXM23pU75M3X 7.5 75 (1)Composition of contactors: p LC1 K06: 3 poles + 1 "N/O" auxiliary contact p LC1 D09: 3 poles + 1 "N/O" auxiliary contact + 1 "N/C" auxiliary contact (2)Usual control circuit voltages, see table below: AC control circuit LC1-K LC1-D Volts a 24 48 110 220 230 240 50/60 Hz B7 E7 F7 M7 P7 U7 Volts a 24 48 110 220/230 230 230/240 50 Hz B5 E5 F5 M5 P5 U5 60 Hz B6 E6 F6 M6 - U6 50/60 Hz B7 E7 F7 M7 P7 U7 Note: For other voltages between 24 V and 660 V, or for a DC control circuit, please consult your Regional Sales Office. AC servo drive 39 3. Technical Data Lexium 23A 3.3.8 Protection using fuses Protection using class fuses(UL standsrd) Servo drive reference Nominal power Fuse to be placed upstream kW A Single phase:200...255/three phase:170...255VAC 40 LXM23pU01M3X 0.1 5 LXM23pU02M3X 0.2 5 LXM23pU04M3X 0.4 20 LXM23pU07M3X 0.7 20 LXM23pU10M3X 1 25 LXM23pU15M3X 1.5 40 LXM23pU20M3X 2 60 LXM23pU30M3X 3 80 LXM23pU45M3X 4.5 160 LXM23pU55M3X 5.5 160 LXM23pU75M3X 7.5 200 AC servo drive Lexium 23A 3. Technical Data 3.4 Certifications Product certifications: AC servo drive Assigned file number Related products Certified by E198280 LXM23A servo drives, LXM23D servo drives, LXM23C servo drives, LXM23M servo drives UL E198273 BCH servo motors UL 41 3. Technical Data Lexium 23A 3.5 Declaration of conformity The following declaration of conformity is applicable if the product is used under the specified conditions and with the cables listed in the Ac-cessories chapter. SCHNEIDER ELECTRIC MOTION DEUTSCHLAND GmbH Breslauer Str. 7 D-77933 Lahr EC DECLARATION OF CONFORMITY YEAR 2010 according to EC Directive on Machinery 98/37/EC according to EC Directive EMC 2004/108/EC according to EC Directive Low Voltage 2006/95/EC We declare that the products listed below meet the requirements of the mentioned EC Directives with respect to design, construction and version distributed by us. This declaration becomes invalid with any modification on the products not authorized by us. Designation: AC Servo Drive Type: LXM23xx Applied harmonized standards, especially: EN61800-5-1:2007 EN61800-3:2004 Applied national standards and technical specifications, especially: UL 508C Company stamp: Date/ Signature: January 29, 2010 Name/ Department: Dr. Björn Hagemann / VP Offer Implementation 42 AC servo drive Lexium 23A 3. Technical Data SCHNEIDER ELECTRIC MOTION DEUTSCHLAND GmbH Breslauer Str. 7 D-77933 Lahr EC DECLARATION OF CONFORMITY YEAR 2010 according to EC Directive on Machinery 98/37/EC according to EC Directive EMC 2004/108/EC according to EC Directive Low Voltage 2006/95/EC We declare that the products listed below meet the requirements of the mentioned EC Directives with respect to design, construction and version distributed by us. This declaration becomes invalid with any modification on the products not authorized by us. Designation: AC Servo Motor Type: BCHxx Applied harmonized standards, especially: EN61800-5-1:2007 EN60034-1:2004-06 EN60034-5:2001-02; EN60034-5/A1:2007-01 Applied national standards and technical specifications, especially: UL 1004 Company stamp: Date/ Signature: January 29, 2010 Name/ Department: Dr. Björn Hagemann / VP Offer Implementation AC servo drive 43 3. Technical Data 44 Lexium 23A AC servo drive Engineering 4 At a Glance Presentation This chapter contains information on the application of the product that is vital in the design phase. What's in thisChapter? This chapter contains the following topics: AC servo drive Subject Page Electromagnetic compatibility, EMC 46 Residual current device 49 Operation in an IT mains 50 Rating the braking resistor 51 Logic type 59 Monitoring functions 60 Configurable inputs and outputs 61 45 4. Engineering Lexium 23A 4.1 Electromagnetic compatibility, EMC WARNNG SIGNAL AND DEVICE INTERFERENCE Signal interference can cause unexpected responses of device. z Install the wiring in accordance with the EMC requirements. z Verify compliance with the EMC requirements. Failure to follow these instructions can result in death, serious injury or equipment damage. Limit values This product meets the EMC requirements according to the standard IEC61800-3, if the measures described in this manual are implemented during installation. If the selected composition is not designed for category C1, note the following: WARNNG HIGH-FREQUENCY INTERFERENCE In a residential environment this product may cause high-frequency interference that may require interference suppression. Failure to follow these instructions can result in death or serious injury. An EMC-compliant design is required to meet the specified limit values. Note the following requirements: 46 AC servo drive Lexium 23A Control cabinet design Additional measures for EMC improvement AC servo drive 4. Engineering EMC measures Objective Use galvanised or chrome-plated mounting plates, make large contact surface connections for metal parts, remove paint from contact surfaces Good conductivity due to two-dimensional contacts Ground the control cabinet, door and mounting plate with ground straps or ground wires with a cross section greater than 10mm2 (AWG6). Reduces emissions. Fit switching devices such as contactors, relays or solenoid valves with interference suppression assemblies or arc suppressors (for example, diodes, varistors, RC circuits). Reduces mutual interference Install power and control components separately. Reduces mutual interference An EMC-compliant design is required to meet the specified limit values. Depending on the application, better results can be achieved with the following measures: EMC measures Objective Upstream mains reactors Reduces mains harmonics, prolongs product service life. Upstream external mains filters Improves the EMC limit values. Particularly EMC-compliant design, e.g. in a closed control cabinet with 15dB damping of radiated interference Improves the EMC limit values. 47 4. Engineering Lexium 23A Figure 4.1 EMC measures 48 AC servo drive Lexium 23A 4. Engineering 4.2 Residual current device WARNNG THIS PRODUCT MAY CAUSE DIRECT CURRENT IN THE PROTECTIVE GROUND CONDUCTOR If a residual current device (RCD) is used, conditions must be observed. Failure to follow these instructions can result in death or serious injury. Conditions for use of residualcurrent device Where the installation regulations require upstream protection against direct or indirect contact by means of a residual current device (RCD) or a residual current monitor (RCM), a residual current device of "type A" can be used for a singlephase drive with connection between N and L. In other cases, a "type B" RCD must be used. Note the following: z Filtering of high-frequency currents. z Delayed triggering to avoid triggering as a result of capacitance which may be present when the unit is switched on. 30 mA residual current devices rarely have a delay. Use residual current devices which are not sensitive to unintentional triggering, for example residual current devices with increased immunity. Use residual current devices that meet the following conditions: For single-phase devices, type A: Residual current devices of series s.i (superimmunized, Schneider Electric). z For three-phase devices, type B: sensitive to all current types with approval for frequency inverters When using residual current devices, consider the leakage currents of connected consumers. z AC servo drive 49 4. Engineering Lexium 23A 4.3 Operation in an IT mains The device is intended for operation in a TT/TN mains. The device is not suitable for operation in an IT mains. A transformer grounded at the output turns a TT/TN mains into an IT mains. The device may be connected to this mains. 50 AC servo drive Lexium 23A 4. Engineering 4.4 Rating the braking resistor WARNNG MOTOR WITHOUT BRAKING EFFECT An insufficient braking resistor causes overvoltage on the DC bus and switches off the power stage. The motor is no longer actively decelerated. z Verify that the braking resistor has a sufficient rating. z Check the parameter settings for the braking resistor. z Check the I2t value under the most critical condition by performing a test run. The device switches off at an I2t value of 100%. z When performing the calculation and the test run, take into account the fact that the DC bus capacitors can absorb less braking energy at higher mains voltages. Failure to follow these instructions can result in death, serious injury or equipment damage. WARNNG HOT SURFACES The braking resistor may heat up to over 250 C (480 F) during operation. z Avoid contact with the hot braking resistor. z Do not allow flammable or heat-sensitive parts in the immediate vicinity of the braking resistor. z Provide for good heat dissipation. z Check the temperature of the braking resistor under the most critical condition by performing a test run. Failure to follow these instructions can result in death, serious injury or equipment damage. AC servo drive 51 4. Engineering Lexium 23A Braking resistors are required for dynamic applications. During deceleration, the kinetic energy is transformed into electrical energy in the motor. The electrical energy increases the DC bus voltage. The braking resistor is activated when the defined threshold value is exceeded. The braking resistor transforms electrical energy into heat. If highly dynamic deceleration is required, the braking resistor must be well adapted to the system. Built-in Regenerative Resistor When the output torque of servo motor in reverse direction of motor rotation speed, it indicates that there is a regenerative power returned from the load to the servo drive. This power will be transmitted into the capacitance of DC Bus and result in rising voltage. When the voltage has risen to some high voltage, the servo system need to dissipate the extra energy by using a regenerative resistor. Lexium23 Plus series servo drives provide a built-in regenerative resistor and the users also can connect to external regenerative resistor if more regenerative capacity is needed. The following table shows the specifications of the servo drive's built-in regenerative resistor and the amount of regenerative power (average value) that it can process. Built-in Regenerative Resistor Specifications Servo Drive (kW) Resistance (Ohm) (parameter P1-52) Capacity (Watt) (parameter P1-53) Regenerative Power processed by built-in regenerative resistor (Watt) *1 Min. Allowable Resistance (Ohm) 0.1 100 60 30 60 0.2 100 60 30 60 0.4 100 60 30 60 0.75 40 60 30 30 1 40 60 30 30 1.5 40 60 30 30 2 40 60 30 15 3 40 60 30 15 4.5 20 100 50 10 5.5 - - - 8 7.5 - - - 6 When the regenerative power exceeds the processing capacity of the servo drive, install an external regenerative resistor. Please pay close attention on the following notes when using a regenerative resistor. 52 AC servo drive Lexium 23A 4. Engineering 1. Make sure that the settings of resistance (parameter P1-52) and capacity (parameter P1-53) is set correctly. 2. When the users want to install an external regenerative resistor, ensure that its resistance value is the same as the resistance of built-in regenerative resistor. If combining multiple small-capacity regenerative resistors in parallel to increase the regenerative resistor capacity, make sure that the resistance value of the regenerative resistor should comply with the specifications listed in the above table. 3. In general, when the amount of regenerative power (average value) that can be processed is used at or below the rated load ratio, the resistance temperature will increase to 120 C or higher (on condition that when the regeneration continuously occurred). For safety reasons, forced air cooling is good way that can be used to reduce the temperature of the regenerative resistors. We also recommend the users to use the regenerative resistors with thermal switches. As for the load characteristics of the regenerative resistors, please check with the manufacturer. External Regenerative Resistor AC servo drive When using external regenerative resistor, connect it to PA/+ and PBe, and make sure the circuit between PA/+ and PBi is open. We recommend the users should use the external regenerative resistor that the resistance value following the above table (Built-in Regenerative Resistor Specifications). We ignore the dissipative power of IGBT (Insulated Gate Bipolar Transistor) in order to let the users easily calculate the capacity of regenerative resistor. In the following sections, we will describe Regenerative Power Calculation Method and Simple Calculation Method for calculating the regenerative power capacity of external regenerative resistors. 53 4. Engineering Sizing the braking resistor Lexium 23A (1) Without Load When there is no external load torque, if the servo motor repeats operation, the returned regenerative power generated when braking will transmitted into the capacitance of DC bus. After the capacitance voltage exceeds some high value, regenerative resistor can dissipate the remained regenerative power. Use the table and procedure described below to calculate the regenerative power. Servo Drive (kW) 0.1 0.2 Low Inertia 0.4 0.75 Medium Inertia Regenerative power from empty load 3000rpm to stop Eo (joule) Max. regenerative power of capacitance E c (joule) BCH0401O 0.037 0.15 3 4 BCH0601O 0.177 0.87 BCH0602O 0.277 1.37 BCH0801O 0.68 3.36 BCH0802O 1.13 5.59 14 8 1.0 BCH1001O 2.65 13.1 18 2.0 BCH1002O 4.45 22.0 21 0.4 BCH1301N 8.17 40.40 8 1.0 BCH1302N 8.41 41.59 18 18 1.5 2.0 3.0 High Inertia Servo Motor Rotor Inertia J (kg.cm2) BCH1303N 11.18 55.28 BCH1304N 14.59 72.15 BCH1801N 34.68 171.50 BCH1802N 54.95 217.73 21 28 0.4 BCH1301M 8.17 40.40 8 0.75 BCH1302M 8.41 41.59 14 1.0 BCH1303M 11.18 55.29 18 3.0 BCH1802M 54.95 217.73 28 Eo = J x wr2/182 (joule) , Wr : rpm 54 AC servo drive Lexium 23A 4. Engineering If the load inertia is N x motor inertia, the regenerative power will be (N+1) x E0 when servo motor brakes from 3000 rpm to 0. Then, the regenerative resistor can dissipate: (N+1) x E0 - Ec (joule). If the time of repeat operation cycle is T sec, then the regenerative power = 2 x ((N+1) x E0 - Ec) / T. The calculating procedure is as follows: Step For example: Procedure Equation and Setting Method 1 Set the capacity of regenerative resistor to the maximum 2 Set the operation cycle T Input by the users 3 Set motor speed Wr Input by the users or read via P0-02 Drive State Display 4 Set load/motor inertia ratio N Input by the users or read via P0-02 Drive State Display 5 Calculate the max. regenerative power Eo Eo = Jxwr2/182 6 Set the regenerative power Ec that can be absorbed Refer to the table above 7 Calculate the required regenerative power capacity 2 x (N+1) x Eo-Ec) / T Change the value of P1-53 to maximum If we use 400W servo drive, the time of repeat operation cycle is T = 0.4 sec, max. motor speed is 3000 rpm, the load inertia = 7 x motor inertia, then the necessary the power of regenerative resistor = 2 x ( (7+1) x 1.68 - 8) / 0.4 = 27.2W. If the calculation result is smaller than regenerative power, we recommend the users to use the builtin 60W regenerative resistor. Usually the built-in regenerative resistor provided by Lexium23 Plus series servo drives can meet the requirement of general application when the external load inertia is not excessive. The users can see when the capacity of regenerative resistor is too small, the accumulated power will be larger and the temperature will also increase. The fault, AL005 may occur if the temperature is over high. The following figure shows the actual operation of regenerative resistor. AC servo drive 55 4. Engineering Lexium 23A (2) With Load When there is an external load torque, servo motor is in reverse rotation when external load greater than motor torque. Servo motor is usually in forward rotation and the motor torque output direction is the same as the rotation direction. However, there is still some special condition. If the motor output torque is in the reverse direction of rotation, the servo motor is also in the reverse direction of rotation. The external power is input into the servo drive through servo motor. The Figure below is an example. The users can see the motor is in forward rotation at constant speed when a sudden external load torque change and great power is transmitted to regenerative resistor rapidly. External load torque in reverse direction: TL x Wr TL : External load torque For the safety, we strongly recommend the users should select the proper resistance value according to the load. 56 AC servo drive Lexium 23A 4. Engineering For example: When external load torque is a +70% rated torque and rotation speed reaches 3000 rpm, if using 400W servo drive (rated torque: 1.27 Nm), then the users need to connect a external regenerative resistor which power is 2 x (0.7 x 1.27) x (3000 x 2 x π / 60) = 560W, 40Ω. p Simple Calculation Method W The users can select the adequate regenerative resistors according to the allowable frequency required by actual operation and the allowable frequency when the servo motor runs without load. The allowable frequency when the servo motor run without load is the maximum frequency that can be operated during continuous operation when servo motor accelerate from 0 rpm to rated speed and decelerate from rated speed down to 0 rpm. The allowable frequencies when the servo motor run without load are summarized in the following table. Allowable frequency when the servo motor run without load (times/min) and uses built-in regenerative resistor Motor Capacity 600W 750W 900W 1.0KW 1.5KW 2.0KW 2.0KW 3.0KW 06 07 09 10 15 20 20 30 BCH....O - 312 - 137 - BCH....N - - - 42 32 24 (F130) 10 (F180) 11 BCH....M 42 - 31 - - - - - Servo Motor 83 (F100) - When the servo motor runs with load, the allowable frequency will change according to the changes of the load inertia and rotation speed. Use the following equation to calculate the allowable frequency. Allowable frequency = Allowable frequency when servo motor run without load m+1 ( × Rated speed Operating speed 2 ) times min. m = load/motor inertia ratio The users can select the adequate external regenerative resistors according to the allowable frequency by referring to the table below: AC servo drive 57 4. Engineering Lexium 23A Allowable frequency when the servo motor run without load(times/min) and uses external regenerative resistor Motor Capacity BCH....O 200W Recommended Regenerative Resistor Specifications 400W (F60) 400W (F80) 750W 1.0KW 2.0KW 02 04 04 07 10 20 400W 80Ω 13710 8761 3569 - - - 400W 40Ω - - - 2147 - - 500W 40Ω - - - - 1145 - 1KW 16Ω - - - - - 1363 Allowable frequency when the servo motor run without load(times/min) and uses external regenerative resistor Motor Capacity Recommended Regenerative Resistor Specifications BCH....N 0.5KW 1KW 1.5Kw 2.0KW 2.0KW 3.0KW 04 10 15 20 20 30 400W 80Ω 291 - - - - - 400W 40Ω - 289 217 - - - 1KW 16Ω - - - 416 175 - 1.5KW 16Ω - - - - - 166 Allowable frequency when the servo motor run without load(times/min) and uses external regenerative resistor Motor Capacity BCH....M 400KW 750KW 1.0KW 3.0KW (F180) 03 07 10 30 400W 80Ω 297 - - - 400W 40Ω - 289 - - 1KW 40Ω - - 543 - 1.5KW 16Ω - - - 166 Recommended Regenerative Resistor Specifications When the regenerative resistor capacity is not enough, the users can connect to multiple the same capacity regenerative resistors in parallel to increase it. NOTE: Regarding the selection of regenerative resistor, please refer to the table of regenerative resistor specifications described in section 4.5. 58 AC servo drive Lexium 23A 4. Engineering 4.5 Logic type WARNNG UNINTENDED OPERATION If source is used, a ground fault of a signal is detected as an On state. z Use great care in wiring to exclude the possibility of ground faults. Failure to follow these instructions can result in death, serious injury or equipment damage. The digital inputs and outputs of this product can be wired for sink or source. for further information please refer to section 5.2.8.4 Wiring Diagrams of I/O Signals (CN1). Signal inputs are protected against reverse polarity, outputs are shortcircuit protected. The inputs and outputs are galvanically isolated. AC servo drive 59 4. Engineering Lexium 23A 4.6 Monitoring functions The monitoring functions in the product can help to guard the system and reduce the risks involved in a system misoperation. These monitoring functions may not be used to protect persons. The following monitoring functions are available: Monitoring Data link Limit switch signals Following error Motor overload Overvoltage and undervoltage Overtemperature I2t limitation Task Error response if the link becomes inoperative Monitors for permissible range of travel Monitors for difference between actual motor position and reference position Monitors for excessively high current in the motor phases Monitors for overvoltage and undervoltage of the supply voltage Monitors the device for overtemperature Power limitation in the case of overloads for the motor, the output current, the output power and the braking resistor. For a description of the monitoring functions, see chapter 8.2.1 "Monitor Variables". 60 AC servo drive Lexium 23A 4. Engineering 4.7 Configurable inputs and outputs WARNNG LOSS OF CONTROL The use of limit switches can provide some protection against hazards (for example, collision with mechanical stop caused by incorrect reference values). z If possible, use the limit switches. z Verify correct connection of the limit switches. z Verify the correct installation of the limit switches. The limit switches must be mounted in a position far enough away from the mechanical stop to allow for an adequate stopping distance. z Before you can use the limit switches, you must enable them. Failure to follow these instructions can result in death, serious injury or equipment damage. This product has digital inputs and outputs that can be configured. The inputs and outputs have a defined standard assignment depending on the operating mode. This assignment can be adapted to the requirements of the customer's installation. See chapter 5.2.8 "Configuration of the digital signal inputs and signal outputs" for additional information. AC servo drive 61 4. Engineering 62 Lexium 23A AC servo drive Installation 5 At a Glance Presentation What's in this Chapter? An engineering phase is mandatory prior to mechanical and electrical installation. See chapter4 "Engineering", for basic information. This chapter contains the following topics: Topic Mechanical installation Electrical installation Standard Connection Example AC servo drive Page 65 71 107 63 5. Installation Lexium 23A WARNNG LOSS OF CONTROL z z z z z The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are EMERGENCY STOP, overtravel stop, power outage and restart. Separate or redundant control paths must be provided for critical functions. System control paths may include communication links. Consideration must be given to the implication of unanticipated transmission delays or failures of the link. Observe the accident prevention regulations and local safety guidelines. 1) Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death or serious injury. 1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation for Construction and Operation of Adjustable-Speed Drive Systems. 64 AC servo drive Lexium 23A 5. Installation 5.1 Mechanical installation DANGER ELECTRIC SHOCK CAUSED BY FOREIGN OBJECTS OR DAMAGE Conductive foreign objects in the product or serious damage may cause parasitic voltage. • Do not use damaged products. • Keep foreign objects such as chips, screws or wire clippings from getting into the product. • Do not use products that contain foreign objects. Failure to follow these instructions will result in death or serious injury. WARNNG HOT SURFACES The heat sink at the product may heat up to over 100 C (212 F) during operation. z Avoid contact with the hot heat sink. z Do not allow flammable or heat-sensitive parts in the immediate vicinity. z Consider the measures for heat dissipation described. Failure to follow these instructions can result in death or serious injury. AC servo drive 65 5. Installation Lexium 23A 5.1.1 Installation Notes Please pay close attention on the following installation notes: z Do not bend or strain the connection cables between servo drive and motor. z When mounting the servo drive, make sure to tighten all screws to secure the drive in place. z If the servo motor shaft is coupled directly to a rotating device ensure that the alignment specifications of the servo motor, coupling, and device are followed. Failure to do so may cause unnecessary loads or premature failure to the servo motor. z If the length of cable connected between servo drive and motor is more than 20m, please increase the wire gauge of the encoder cable and motor connection cable (connected to U, V, W terminals). z Make sure to tighten the screws for securing motor. 5.1.2 Storage Conditions The product should be kept in the shipping carton before installation. In order to retain the warranty coverage, the AC servo drive should be stored properly when it is not to be used for an extended period of time. Some storage suggestions are: z Store in a clean and dry location free from direct sunlight. z Store within an ambient temperature range of -20 C to +65 C (-4 F to 149 F). z Store within a relative humidity range of 0% to 90% and non-condensing. z Do not store in a place subjected to corrosive gases and liquids. z Correctly packaged and placed on a solid surface. 66 AC servo drive Lexium 23A 5. Installation 5.1.3 Installation Conditions Operating Temperature Lexium23 Plus Series Servo Drive : 0•C to 55•C (32•F to 131•F) BCH Series Servo Motor : 0•C to 40•C (32•F to 104•F) The ambient temperature of servo drive for long-term reliability should be under 45•C (113•F). If the ambient temperature of servo drive is greater than 45•C (113•F), please install the drive in a wellventilated location and do not obstruct the airflow for the cooling fan. Caution The servo drive and motor will generate heat. If they are installed in a control panel, please ensure sufficient space around the units for heat dissipation. Pay particular attention to vibration of the units and check if the vibration has impacted the electric devices in the control panel. Please observe the following precautions when selecting a mounting location. Failure to observe the following precautions may void the warranty! z Do not mount the servo drive or motor adjacent to heat-radiating elements or in direct sunlight. z Do not mount the servo drive or motor in a location subjected to corrosive gases, liquids, or airborne dust or metallic particles. z Do not mount the servo drive or motor in a location where temperatures and humidity will exceed specification. z Do not mount the servo drive or motor in a location where vibration and shock will exceed specification. z Do not mount the servo drive or motor in a location where it will be subjected to high levels of electromagnetic radiation. AC servo drive 67 5. Installation Lexium 23A 5.1.4 Installation Procedure and Minimum Clearances Installation Procedure Incorrect installation may result in a drive malfunction or premature failure of the drive and or motor. Please follow the guidelines in this manual when installing the servo drive and motor. The Lexium23 Plus series servo drive should be mounted perpendicular to the wall or in the control panel. In order to ensure the drive is well ventilated, ensure that the all ventilation holes are not obstructed and sufficient free space is given to the servo drive. Do not install the drive in a horizontal position or malfunction and damage will occur. Correct Incorrect Drive Mounting The Lexium23 Plus series Servo drives must be back mounted vertically on a dry and solid surface such as a NEMA enclosure. A minimum spacing of two inches must be maintained above and below the drive for ventilation and heat dissipation. Additional space may be necessary for wiring and cable connections. Also, as the drive conducts heat away via the mounting, the mounting plane or surface should not conduct heat into the drive from external sources. Motor Mounting The BCH Servo motors should be mounted firmly to a dry and solid mounting surface to ensure maximum heat transfer for maximum power output and to provide a good ground. For the dimensions and weights specifications of servo drive or motor, please refer to Chapter 3.3.1 and 3.3.2 "Specifications". 68 AC servo drive Lexium 23A 5. Installation Minimum Clearances Install a fan to increase ventilation to avoid ambient temperatures that exceed the specification. When installing two or more drives adjacent to each other please follow the clearances as shown in the following diagram. z Minimum Clearances NOTE: 1) The scale of the clearances does not match the dimensions as shown in the drawing above. In the event of any discrepancy between the clearances and the dimensions, the dimensions shall prevail. AC servo drive 69 5. Installation Lexium 23A z Side by Side Installation NOTE: 1) The scale of the clearances does not match the dimensions as shown in the drawing above. In the event of any discrepancy between the clearances and the dimensions, the dimensions shall prevail. 70 AC servo drive Lexium 23A 5. Installation 5.2 Electrical installation 5.2.1 Connecting to Peripheral Devices Figure 5.1 Configuration AC servo drive 71 5. Installation Lexium 23A 5.2.2 Servo Drive Connectors and Terminals Terminal Identification Terminal Description Notes L1, L2 Control circuit terminal Used to connect single-phase AC control circuit power depending on connecting servo drive model. R, S, T Main circuit terminal Used to connect three-phase AC main circuit power depending on connecting servo drive model. Used to connect servo motor U, V, W FG ( ) Servo motor output Terminal Symbol Wire Color U Red V White W Black Description Connecting to threephase motor main circuit cable. Connecting to ground FG ( ) Green terminal ( ) of the servo drive. PA/+, PBi, PBe, PC/- two places CN1 Internal resistor Ensure the circuit is closed between PA/+ and PBi, and the circuit is open between PA/+ and PBe. External resistor Connect regenerative resistor to PA/+ and PBe, and ensure an open circuit between PA/+ and PBi. External braking unit Connect braking unit to PA/+ and PC/-, and ensure an open circuit between PA/+ and PBi, and PA/+ and PBe. (N terminal is built in L1, L2, PC/-, and R, S, T.) PA/+: Connecting to (+) terminal of V_BUS voltage. PC/-: Connecting to (-) terminal of V_BUS voltage. Regenerative resistor terminal or braking unit Ground terminal Used to connect grounding wire of power supply and servo motor. I/O connector (Optional Part) Used to connect external controllers. Please refer to chapter 5.2.8 for details. Used to connect encoder of servo motor. Please refer to chapter 5.2.9 for details. CN2 72 Encoder connector (Optional Part) Terminal Symbol Wire Color T+ Blue Pin No. 5 T- Blue/Black 6 3 n.c. - +5V Red & Red/White 1 GND Black & Black/White 2,4 CN3 Communication connector (Optional Part) Used for RS-485 or RS-232 communication connection. Please refer to chapter 9 "Communication" for details. CN4 Communication connector Used to connect field bus interface CANopen and CANmotion. Please refer to chapter 5.2.11 for details. AC servo drive Lexium 23A Wiring Notes 5. Installation Please observe the following wiring notes while performing wiring and touching any electrical connections on the servo drive or servo motor. 1. Ensure to check if the power supply and wiring of the "power" terminals (R, S, T, L1, L2, U, V, W) is correct. 2. Please use shielded twisted-pair cables for wiring to prevent voltage coupling and eliminate electrical noise and interference. 3. As a residual hazardous voltage may remain inside the drive, please do not immediately touch any of the "power" terminals (R, S, T, L1, L2, U, V, & W) and/or the cables connected to them after the power has been turned off and the charge LED is lit. (Please refer to the Safety Precautions chapter 2 "Before you begin - safety information"). 4. The cables connected to R, S, T and U, V, W terminals should be placed in separate conduits from the encoder or other signal cables. Separate them by at least 30cm (11.8 inches). 5. If the encoder cable (CN2) is too short, please use a twisted-shield signal wire with grounding conductor. The wire length should be 20m (65.62ft.) or less. For lengths greater than 20m (65.62ft.), the wire gauge should be doubled in order to lessen any signal attenuation. 6. As for motor cable selection, please use the 600V PTFE wire and the wire length should be less than 98.4ft. (30m). If the wiring distance is longer than 30m (98.4ft.), please choose the adequate wire size according to the voltage. 7. The shield of shielded twisted-pair cables should be connected to the SHIELD end (terminal marked ) of the servo drive. 8. For the connectors and cables specifications. AC servo drive 73 5. Installation Lexium 23A 5.2.3 Wiring Methods For servo drives from 200W to 1.5kW the input power can be either single or threephase. However, single -phase connections are for servo drives 1.5kW and below only. In the wiring diagram figures 5.2 & 5.3: Power ON : contact "a" (normally open) Power OFF /ALRM_RY : contact "b" (normally closed) MC : coil of electromagnetic contactor, self-holding power, contact of main circuit power Figure 5.2 Single-Phase Power Supply Connection (for 1.5kW and below models) 74 AC servo drive Lexium 23A 5. Installation Figure 5.3 Three-Phase Power Supply Connection (for 2kW and above models) 5.2.4 Motor Power Cable Connector Specifications Motor Model Name U, V, W / Electromagnetic Brake Connector Terminal Identification BCH0401O (100W) BCH0601O (200W) BCH06020 (400W) A BCH0801O (400W) BCH0802O (750W) VW3M5111 BCH0401O (100W) BCH0601O (200W) BCH06020 (400W) B BCH0801O (400W) BCH0801O (750W) VW3M5112 AC servo drive 75 5. Installation Lexium 23A Motor Model Name Terminal Identification U, V, W / Electromagnetic Brake Connector BCH1301M (300W) BCH1301N (500W) BCH1302M (600W) BCH1303M (900W) BCH1001O (1000W) BCH1302N (1000W) BCH1303N (1500W) BCH1002O (2000W) BCH1304N (2000W) C VW3M5121 BCH1801N (2000W) BCH1802N (3500W) BCH1802M (3000W) D VW3M5131 Terminal Identification U (Red) V (White) W (Black) CASE GROUND (Green) BRAKE1 (Blue) BRAKE2 (Brown) A 1 2 3 4 - - B 1 2 4 5 3 6 C F I B E G H D D E F G A B NOTE: 1) The coil of brake has no polarity. The names of terminal identification are BRAKE1 (Yellow) and BRAKE2 (Blue). 2) The power supply for brake is DC24V. Never use it for VDD, the +24V source voltage. 76 AC servo drive Lexium 23A 5. Installation 5.2.5 Encoder Connector Specifications Motor Model Name Terminal Identification Encoder Connector BCH0401O (100W) BCH0601O (200W) BCH06020 (400W) A BCH0801O (400W) BCH0802O (750W) VW3M8121 BCH1301M (300W) BCH1301N (500W) BCH1302M (600W) BCH1303M (900W) BCH1001O (1000W) BCH1302N (1000W) BCH1303N (1500W) BCH1002O (2000W) BCH1304N (2000W) BCH1801N (2000W) BCH1802N (3500W) BCH1802M (3000W) Terminal Identification A B AC servo drive T+ B VW3M8122 T- 4 1 (Blue/ (Blue) Black) A B Reserved Reserved Reserved Reserved - - - - C D F G DC+5V GND 7 8 (Red & (Black & Red/ Black/ White) White) S R BRAID SHELD 9 L 77 5. Installation Lexium 23A 5.2.6 Cable Specifications for Servo Drive Power Cable Servo Drive and Servo Motor LXM23AU01M3X LXM23AU02M3X LXM23AU04M3X LXM23AU07M3X LXM23AU10M3X LXM23AU15M3X LXM23AU20M3X LXM23AU30M3X LXM23AU45M3X LXM23AU55M3X LXM23AU75M3X BCH0401O Power Cable - Wire Gauge mm2(AWG) L1, L2 R, S, T U, V, W PA/+, PBe 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) BCH0601O 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) BCH0602O BCH0801O BCH1301N BCH1301M BCH0802O BCH1302M BCH1001O BCH1302N BCH1303M BCH1303N BCH1002O BCH1304N BCH1801N BCH1802N BCH1802M BCH1803M BCH1804M BCH1805M 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 3.3 (AWG12) 3.3 (AWG12) 3.3 (AWG12) 3.3 (AWG12) 5.3 (AWG10) 0.82 (AWG18) 0.82 (AWG18) 0.82 (AWG18) 0.82 (AWG18) 0.82 (AWG18) 0.82 (AWG18) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 1.3 (AWG16) 2.1 (AWG14) 2.1 (AWG14) 3.3 (AWG12) 3.3 (AWG12) 3.3 (AWG12) 8.4 (AWG8) 13.3 (AWG6) 13.3 (AWG6) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) 3.3 (AWG12) 3.3 (AWG12) 3.3 (AWG12) 3.3 (AWG12) 3.3 (AWG12) Encoder Cable Servo Drive LXM23AU01M3X LXM23AU02M3X LXM23AU04M3X LXM23AU07M3X LXM23AU10M3X LXM23AU15M3X LXM23AU20M3X LXM23AU30M3X LXM23AU45M3X LXM23AU55M3X LXM23AU75M3X Wire Size 0.13 (AWG26) 0.13 (AWG26) 0.13 (AWG26) 0.13 (AWG26) 0.13 (AWG26) 0.13 (AWG26) 0.13 (AWG26) 0.13 (AWG26) 0.13 (AWG26) 0.13 (AWG26) 0.13 (AWG26) Encoder Cable - Wire Gauge mm2 (AWG) Core Number UL Rating 10 core (4 pair) UL2464 10 core (4 pair) UL2464 10 core (4 pair) UL2464 10 core (4 pair) UL2464 10 core (4 pair) UL2464 10 core (4 pair) UL2464 10 core (4 pair) UL2464 10 core (4 pair) UL2464 10 core (4 pair) UL2464 10 core (4 pair) UL2464 10 core (4 pair) UL2464 Wire Length 3m (9.84ft.) 3m (9.84ft.) 3m (9.84ft.) 3m (9.84ft.) 3m (9.84ft.) 3m (9.84ft.) 3m (9.84ft.) 3m (9.84ft.) 3m (9.84ft.) 3m (9.84ft.) 3m (9.84ft.) Note: 1) Please use shielded twisted-pair cables for wiring to prevent voltage coupling and eliminate electrical noise and interference. 2) The shield of shielded twisted-pair cables should be connected to the SHIELD end of the servo drive. 3) In order to prevent fire hazard and accidents, please form the wiring by following the cable specifications outlined above. 78 AC servo drive Lexium 23A 5. Installation 5.2.7 Basic Wiring Figure 5.4 Basic Wiring Schematic of 400W and below models AC servo drive 79 5. Installation Lexium 23A Figure 5.5 Basic Wiring Schematic of 750W and above models 80 AC servo drive Lexium 23A 5. Installation 5.2.8 Input / Output Interface Connector -CN1 The CN1 Interface Connector provides access to three signal groups: i General interface for the analog speed and torque control, encoder reference signal from the motor, pulse / direction inputs, and reference voltages. ii 8 programmable Digital Inputs (DI), can be set via parameters P2-10 ~ P2-17 iii 5 programmable Digital Outputs (DO), can be set via parameters P2-18 ~ P2-22 A detailed explanation of each group is available in Section 3.3.2, Tables 3.A, 3.B & 3.C. 5.2.8.1 CN1 Terminal Identification AC servo drive Figure 5.6 The Layout of CN1 Drive Connector 81 5. Installation Lexium 23A 1 3 5 7 9 11 13 15 17 DO4+ DO3+ DO2+ DO1+ DI1COM+ GND MON2 VDD 19 GND 21 23 25 27 29 OA /OB OB DO5/HPULSE 31 33 35 DI7DI5PULL HI (SIGN) SIGN 37 Digital output Digital output Digital output Digital output Digital input Power input (12~24V) Analog input signal ground Analog monitor output 2 +24V power output (for external I/O) Analog input signal ground 2 4 6 8 10 12 14 16 18 DO3DO2DO1DI4DI2GND NC MON1 T_REF 20 VCC Digital output Digital output Digital output Digital input Digital input Analog input signal ground No Connection Analog monitor output 1 Analog torque Input +12V power output (for analog command) Encoder /A pulse output Encoder /Z pulse output Digital output Digital output Digital input Encoder A pulse output Encoder /B pulse output Encoder B pulse output Digital output High-speed Pulse input (-) Digital input Digital input Pulse applied power (SIGN) 22 24 26 28 30 32 DI634 DI336 /SIGN Digital input Digital input Position sign (-) Position sign (+) 38 HPULSE High-speed Pulse input (+) High-speed position sign (-) /OA /OZ DO4DO5+ DI8- 39 PULL HI_P (PULSE) 41 PULSE 43 /PULSE 45 COM- Pulse applied Power (PULSE) 40 /HSIGN Pulse input (+) Pulse input (-) VDD(24V) power ground 42 V_REF 44 GND 46 HSIGN 47 COM- VDD(24V) power ground 48 OCZ 49 COM- VDD(24V) power ground 50 OZ Analog speed input (+) Analog input signal ground High-speed position sign (+) Encoder Z pulse Open-collector output Encoder Z pulse Line-driver output Note: 1) The terminal marked "NC" must be left unconnected (No Connection). The NC terminal is used within the servo drive. Any outside connection to the NC terminal will result in damage to the drive and void the warranty! 82 AC servo drive Lexium 23A 5.2.8.2 Signals Explanation of Connector CN1 5. Installation The Tables 5.A, 5.B, & 5.C detail the three groups of signals of the CN1 interface. Table 3.A details the general signals. Table 5.B details the Digital Output (DO) signals and Table 5.C details the Digital Input (DI) signals. The General Signals are set by the factory and can not be changed, reprogrammed or adjusted. Both the Digital Input and Digital Output signals can be programmed by the users. Table 5.A General Signals Signal V_REF 42 T_REF 18 MON1 MON2 16 15 /PULSE PULSE /SIGN SIGN 43 41 36 37 PULL HI_P PULL HI_S 39 35 Highspeed HSIGN Position /HSIGN HPULSE Pulse /HPULSE Input 46 40 38 29 Analog Signal Input Analog Monitor Output Position Pulse Input AC servo drive Pin No. Details 1. Motor speed command: -10V to +10V, corresponds to -3000 ~ +3000 rpm speed command (Factory default setting). 2. Motor speed command: -10V to +10V, corresponds to -3 ~ +3 rotations position command (Factory default setting). Motor torque command: -10V to +10V, corresponds to -100% to +100% rated torque command. Monitor operation status: Motor characteristics such as speed and current can be represented by analog voltages. The drive provides two channels which can be configured with the parameter P0-03 to output the desired characteristics. Please reference the parameter P0-03 for monitoring commands and P1-04 / P1-05 for scaling factors. Output voltage is reference to the power ground. The drive can accept two different types of pulse inputs: Line-driver input (max. input frequency is 500Kpps) and Open-collector input (max. input frequency is 200Kpps). Three different pulse commands can be selected via parameter P1-00. They are A phase + B phase (Quadrature), CW pulse + CCW pulse, and Pulse + Direction. When an Open-collector type of pulse is used, this terminal must be connected to a pull-up power supply. The drive can accept two different types of highspeed pulse inputs: +5V input and Linedriver input. The max. input frequency is 4MHz. Three different pulse commands can be selected via parameter P1-00. They are A phase + B phase (Quadrature), CW pulse + CCW pulse, and Pulse + Direction. Wiring Diagram (Refer to 5.2.8.4) C1 C1 C2 C3/C4 C3/C4 C4-2 83 5. Installation Lexium 23A Signal Position Pulse Output Pin No. OA /OA OB /OB OZ /OZ OCZ VDD Power COM+ COM- VCC Power GND Other NC 21 22 25 23 50 24 48 Details Encoder signal output A, B, Z (Line-driver output). The motor encoder signals are available through these terminals. Encoder signal output Z (Open-collector output). VDD is the +24V source voltage provided by the 17 drive. Maximum permissible current 500mA. COM+ is the common voltage rail of the Digital Input (DI) and Digital Output (DO) signals. When using VDD, VDD should be connected to 11 COM+. If not using VDD, the users should add an 45 external applied power (+12V to +24V). The 47 positive end of this applied power should be 49 connected to COM+ and the negative end of this applied power should be connected to COM-. VCC is a +12V power rail provided by the drive. It is used for providing simple analog command 20 (analog speed or analog torque command). Maximum permissible current 100mA. 12, 13, 19, The polarity of VCC is with respect to Ground 44 (GND). See previous note for NC terminal description 14 of CN1 connector on page 3-13. Wiring Diagram (Refer to 5.2.8.4) C13/C14 - - The Digital Input (DI) and Digital Output (DO) have factory default settings which correspond to the various servo drive control modes. (See section 6.1). However, both the DI's and DO's can be programmed independently to meet the requirements of the users. Detailed in Tables 5.B and 5.C are the DO and DI functions with their corresponding signal name and wiring schematic. The factory default settings of the DI and DO signals are detailed in Table 5.G and 5.H. All of the DI's and DO's and their corresponding pin numbers are factory set and nonchangeable, however, all of the assigned signals and control modes are user changeable. For Example, the factory default setting of DO5 (pins 28/27) can be assigned to DO1 (pins 7/6) and vise versa. The following Tables 5.B and 5.C detail the functions, applicable operational modes, signal name and relevant wiring schematic of the default DI and DO signals. 84 AC servo drive Lexium 23A 5. Installation Table 5.B DO Signals Assigned Control Mode SRDY ALL 7 SON Not assigned - ZSPD ALL 5 ALL (except Pt, Pr) - TPOS Pt, Pr, Pt-S,Pt-T, Pr-S, Pr-T 1 TQL Not assigned - ALRM ALL 28 TSPD AC servo drive Pin No. (Default) + - DO Signal Details Wiring Diagram (Refer to 5.2.8.4) SRDY is activated when the servo drive is ready to run. All fault and alarm conditions, if present, have been cleared. SON is activated when control power is applied the servo drive. The drive may or may not be ready to run as a fault / alarm condition may exist. Servo ON (SON) is "ON" with control power applied to the servo drive, there may be a fault condition or not. The servo is not ready to run. Servo ready (SRDY) is "ON" where the servo is ready to run, NO fault / alarm exists. ZSPD is activated when the drive senses the motor is equal to or below the Zero Speed Range setting as defined in parameter P1-38. For Example, at factory default ZSPD will be 4 activated when the drive detects the motor rotating at speed at or below 10 rpm, ZSPD will remain activated until the motor speed increases above 10 rpm. TSPD is activated once the drive has detected the motor has reached the Target Rotation - Speed setting as defined in parameter P1-39. TSPD will remain activated until the motor C5/C6/C7/C8 speed drops below the Target Rotation Speed. 1. When the drive is in Pt mode, TPOS will be activated when the position error is equal and below the setting value of P1-54. 2. When the drive is in Pr mode, TPOS will be activated when the drive detects that the position of the motor is in a -P1-54 to +P126 54 band of the target position. For Example, at factory default TPOS will activate once the motor is in -99 pulses range of the target position, then deactivate after it reaches +99 pulses range of the desired position. TQL is activated when the drive has detected - that the motor has reached the torques limits set by either the parameters P1-12 ~ P1-14 of via an external analog voltage. ALRM is activated when the drive has detected a fault condition. (However, when Reverse limit error, Forward limit error, 27 operational stop, Serial communication error, and Undervoltage these fault occur, WARN is activated first.) 6 85 5. Installation Lexium 23A DO Signal BRKR HOME OLW WARN OVF SNL (SCWL) SPL (SCCWL) CMD_OK CAP_OK MC_OK SP_OK 86 Assigned Pin No. Wiring Diagram Control (Default) (Refer to Details(*1) Mode 5.2.8.4) + ALL 1 26 BRKR is activated actuation of motor brake. HOME is activated when the servo drive has ALL 3 2 detected that the "HOME" sensor (ORGP, digital input 0x24) has been detected. OLW is activated when the servo drive has ALL - detected that the motor has reached the output overload level set by the parameter P1-56. Servo warning output. WARN is activated when the drive has detected Reverse limit ALL - error, Forward limit error, operational stop, Serial communication error, and Undervoltage these fault conditions. Position command overflow. OVF is ALL - activated when the servo drive has detected that a position command overflows. Reverse software limit. SNL is activated Pr - when the servo drive has detected that reverse software limit is reached. Forward software limit. SPL is activated Pr - when the servo drive has detected that C5/C6/C7/C8 forward software limit is reached. Internal position command completed output. Pr - CMDOK is activated when the servo drive has detected that the internal position command has been completed. Capture operation completed output. Pr - CAP_OK is activated when the servo drive has detected that capture operation has been completed. Motion control completed output. MC_OK is activated when CMD_OK and TPOS are both ON. It indicates MC_OK is activated only when Pr - the servo drive has detected that the position command has been given and the positioning has been completed also. If only CMD_OK or TPOS is ON, MC_OK will not be activated. SP_OK will be activated when the speed S, Sz - error is equal and below the setting value of P1-47. AC servo drive Lexium 23A 5. Installation DO Signal SDO_0 SDO_1 SDO_2 SDO_3 SDO_4 SDO_5 SDO_6 SDO_7 SDO_8 SDO_9 SDO_A SDO_B SDO_C SDO_D SDO_E SDO_F Pin No. Assigned (Default) Control Mode + ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL - - Details(*1) Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Output the status of bit00 of P4-06. Wiring Diagram (Refer to 5.2.8.4) C5/C6/C7/C8 NOTE: 1) PINS 3 & 2 can either be TSPD or HOME dependent upon control mode selected. 2) The DO signals that do not have pin numbers in Tables 3.B are not default DO signals. If the users want to use these non-default DO signals, the users need to change the settings of parameters P2-18 ~ P2-22. The "state" of the output function may be turned ON or OFF as it will be dependant on the settings of parameters P2-18 ~ P2-22. Please refer to section 5.2.8.3 for details. AC servo drive 87 5. Installation Lexium 23A Table 5.C DI Signals DI Signal Assigned Pin No. Control (Default) Mode SON ALL 9 ARST ALL 33 GAINUP ALL - CCLR Pt, Pr 10 ZCLAMP ALL - CMDINV T, S - CTRG Pr, Pr-S, Pr-T, S, Sz - Servo On. Switch servo to "Servo Ready". A number of Faults (Alarms) can be cleared by activating ARST. Please see table 10-3 for applicable faults that can be cleared with the ARST command. However, please investigate Fault or Alarm if it does not clear or the fault description warrants closer inspection of the drive system. Gain switching When CCLR is activated, the setting parameter P2-50 Pulse Clear Mode is executed. When this signal is On and the motor speed value is lower than the setting value of P1-38, it is used to lock the motor in the instant position while ZCLAMP is On. When this signal is On, the motor is in reverse rotation. When the drive is in Pr mode and CTRG is activated, the drive will command the motor to move the stored position which correspond the POS 0 ~ POS 5 settings. Activation is triggered on the rising edge of the pulse. ON indicates the torque limit command is valid. ON indicates the speed limit command is valid. When the Pr Control Mode is selected, the 64 stored positions are programmed via a combination of the POS 0 ~ POS 5 commands. See table 5.D. - - Motor stop. S, Sz, Pt-S, Pr-S, S-T 34 TRQLM S, Sz 10 SPDLM T, Tz 10 POS0 Pr, Pr-S, Pr-T 34 POS1 8 POS2 STOP SPD0 SPD1 TCM0 88 Details(*2) 8 34 TCM1 Pt, T, Tz, Pt-T, Pr-T, S-T S-P Pt-S, Pr-S 31 S-T S-T 31 T-P Pt-T, Pr-T 31 8 Wiring Diagram (Refer to 5.2.8.4) C9/C10/C11/ C12 Select the source of speed command: See table 5.E. Select the source of torque command: See table 5.F. Speed / Position mode switching OFF: Speed, ON: Position Speed / Torque mode switching OFF: Speed, ON: Torque Torque / Position mode switching OFF: Torque, ON: Position "the next closer BSH motor variant from stock": AC servo drive Lexium 23A 5. Installation DI Signal Assigned Pin No. Control (Default) Mode Pt-Pr Pt, Pr - PTAS Pt - PTCMS Pt - EMGS ALL 30 Pt, Pr, S, T, Sz, Tz Pt, Pr, S, PL(CCWL) T, Sz, Tz NL(CWL) ORGP TLLM TRLM SHOM JOGU JOGD AC servo drive Pr Not assigned Not assigned Pr All modes except CAN All modes except CAN 32 31 - Details(*2) Internal position (Pr) and external pulse (Pt) mode switching. OFF: Pt, ON: Pr External command source selection: pulse and analog voltage switching. OFF: The command source is external pulse. ON: The command source is external analog voltage. External command source selection: highspeed / low-speed pulse switching OFF: The command source is low-speed pulse (PULSE, /PULSE, SIGN, /SIGN). ON: The command source is high-speed pulse (HPULSE, /HPULSE, HSIGN, /HSIGN). When high-speed pulse is selected, the users can add an external manual pulse generator and use this DI signal to switch the command source. It should be contact "b" and normally ON or a fault (AL013) will display. Reverse inhibit limit. It should be contact "b" and normally ON or a fault (AL014) will display. Forward inhibit limit. It should be contact "b" and normally ON or a fault (AL015) will display. When ORGP is activated, the drive will command the motor to start to search the reference "Home" sensor. Reverse operation torque limit (Torque limit function is valid only when P1-02 is enabled) Forward operation torque limit (Torque limit function is valid only when P1-02 is enabled) When SHOM is activated, the drive will command the motor to move to "Home". - Forward JOG input. When JOGU is activated, the motor will JOG in forward direction. [see P4-05] - Reverse JOG input. When JOGD is activated, the motor will JOG in reverse direction. [see P4-05] Wiring Diagram (Refer to 5.2.8.4) C9/C10/C11/ C12 89 5. Installation Lexium 23A Details(*2) Wiring Diagram (Refer to 5.2.8.4) Electronic gear ratio (Numerator) selection 0. [See P2-60~P2-62] Electronic gear ratio (Numerator) selection 1. [See P2-60~P2-62] Pulse inhibit input. When the drive is in position mode, if INHP is activated, the external pulse input command is not valid. C9/C10/C11/ C12 Assigned Pin No. Control (Default) Mode DI Signal GNUM1 Pt, Pr, Pt-S, Pr-S Pt, Pr, Pt-S, Pr-S INHP Pt, Pt-S GNUM0 - NOTE: 1) The DI signals that do not have pin numbers in Tables 3.C are not default DI signals. If the users want to use these non-default DI signals, the users need to change the settings of parameters P2-10 ~ P2-17. The "state" of the output function may be turned ON or OFF as it will be dependant on the settings of parameters P2-10 ~ P2-17. Please refer to section 5.2.8.3 for details. Table 5.D Command source of Position (Pr) control mode Position Command POS2 POS1 POS0 P1 0 0 0 P2 0 0 1 P3 1 0 P4 0 1 1 P5 1 0 0 P6 P7 P8 90 0 1 1 1 0 1 1 1 0 1 CTRG K K K K K K K K Parameters P6-02 P6-03 P6-04 P6-05 P6-06 P6-07 P6-08 P6-09 P6-10 P6-11 P6-12 P6-13 P6-14 P6-15 P6-16 P6-17 AC servo drive Lexium 23A 5. Installation Table 5.E Source of Speed Command SPD0 Parameter OFF S mode: analog input Sz mode: 0 OFF ON P1-09 ON OFF P1-10 ON ON P1-11 SPD1 OFF Table 5.F Source of Torque Command TCM1 OFF TCM0 Parameter OFF T mode: analog input Tz mode: 0 OFF ON P1-12 ON OFF P1-13 ON ON P1-14 The default DI and DO signals in different control mode are listed in the following table 5.G and table 5.H. Although the content of the table 5.G and table 5.H do not provide more information than the table 5.B and table 5.C above, as each control mode is separated and listed in different row, it is easy for user to view and can avoid confusion. However, the Pin number of each signal can not be displayed in the table 5.G and table 5.H. AC servo drive 91 5. Installation Lexium 23A Table 5.G Default DI signals and Control modes Signal SON ARST GAINUP CCLR Function Sz Tz Pt S Pt T Pr S Pr T S T DI1 DI1 DI1 DI1 DI1 DI1 DI1 DI1 DI1 DI2 DI2 DI3 Pt Pr 0x01 Servo On DI1 DI1 S T 0x02 Alarm Reset DI5 DI5 DI5 DI5 DI5 DI5 0x04 Pulse clear 0x05 Low speed CLAMP CMDINV input 0x06 Command reverse control DI2 DI2 DI2 0x07 Reserved CTRG 0x08 Command triggered TRQLM 0x09 Torque limit enabled SPDLM 0x10 Speed limit enabled POS0 0x11 Position command selection 0 (1~8) DI3 DI3 POS1 0x12 Position command selection 1 (1~8) DI4 DI4 DI4 POS2 0x13 Position command selection 2 (1~8) STOP 0x46 Motor stop SPD0 0x14 Speed command selection 0 (1~4) DI3 DI3 DI3 DI5 DI3 SPD1 0x15 Speed command selection 1 (1~4) DI4 DI4 DI4 DI6 DI4 0x16 Torque command selection 0 (1~4) DI3 DI3 DI3 DI3 DI5 DI5 TCM1 0x17 Torque command selection 0 (1~4) DI4 DI4 DI4 DI4 DI6 DI6 S-P 0x18 Position / Speed mode switching (OFF: Speed, ON: Position) S-T 0x19 Speed / Torque mode switching (OFF: Speed, ON: Torque) T-P 0x20 Torque / Position mode switching (OFF: Torque, ON: Position) TCM0 CANopen 0x03 Gain switching ZCLAMP Reserved 92 DI Code DI2 DI2 DI2 DI2 DI2 DI7 DI7 DI7 DI7 DI7 AC servo drive Lexium 23A 5. Installation Signal DI Code Function Pt-Pr 0x2A Internal position (Pr) and external pulse (Pt) mode switching (OFF: Pt, ON: Pr) PTAS External command source selection: 0x2B pulse and analog voltage switching (in Pt mode only) PTCMS OPST CWL(NL) Pt T Pr S DI8 DI8 DI8 DI8 DI8 DI8 DI8 DI8 DI8 DI6 DI6 DI6 DI6 DI6 DI6 DI6 DI7 DI7 DI7 Pt Pr S T Sz Tz Pt S Pr T S T CANopen External command source selection: / low0x2C highspeed speed pulse switching (in Pt mode only) 0x21 Operational stop 0x22 Reverse inhibit limit CCWL(PL) 0x23 Forward inhibit limit DI7 ORGP "Home" 0x24 Reference sensor TLLM Reverse operation torque limit (torque 0x25 limit function is valid only when P1-02 is enabled) TRLM Forward operation torque limit (torque 0x26 limit function is valid only when P1-02 is enabled) SHOM 0x27 Move to "Home" JOGU 0x37 Forward JOG input JOGD 0x38 Reverse JOG input GNUM0 0x43 Electronic gear ratio Numerator) selection 0 GNUM1 0x44 Electronic gear ratio Numerator) selection 1 INHP 0x45 Pulse inhibit input DI7 DI7 DI7 DI8 DI8 DI8 DI5 NOTE: 1) For Pin numbers of DI1~DI8 signals, please refer to section 5.2.8.1 AC servo drive 93 5. Installation Lexium 23A Table 5.H Default DO signals and Control modes Signal DO Code SRDY 0x01 Servo ready SON 0x02 Servo On Function ZSPD 0x03 At Zero speed TSPD 0x04 At Speed reached TPOS Positioning 0x05 At completed TQL 0x06 At Torques limit Pt Pr S T Sz Tz Pt S Pt T Pr S Pr T S T DO1 DO1 DO1 DO1 DO1 DO1 DO1 DO1 DO1 DO1 DO1 DO2 DO2 DO2 DO2 DO2 DO2 DO2 DO2 DO2 DO2 DO2 CANopen DO1 DO3 DO3 DO3 DO3 DO3 DO3 DO3 DO3 DO3 DO4 DO4 DO4 DO4 DO4 DO4 ALRM alarm (Servo DO5 DO5 DO5 DO5 DO5 DO5 DO5 DO5 DO5 DO5 DO5 0x07 Servo fault) activated BRKR Electromagnetic 0x08 brake control DO5 DO4 DO4 DO4 DO4 HOME 0x09 Homing completed DO3 DO3 OLW WARN overload 0x10 Output warning 0x11 Servo warning activated OVF Position command 0x12 overflow SCWL (SNL) software 0x13 Reverse limit SCCWL 0x14 Forward software (SPL) limit Internal position Cmd_OK 0x15 command completed output operation CAP_OK 0x16 Capture completed output Motion control MC_OK 0x17 completed output SP_OK reached 0x19 Speed output SDO_0 0x30 Output the status of bit00 of P4-06. SDO_1 the status 0x31 Output of bit01 of P4-06. the status SDO_2 0x32 Output of bit02 of P4-06. SDO_3 0x33 Output the status of bit03 of P4-06. the status SDO_4 0x34 Output of bit04 of P4-06. 94 AC servo drive Lexium 23A 5. Installation Signal DO Code Function SDO_5 0x35 Output the status of bit05 of P4-06. SDO_6 0x36 Output the status of bit06 of P4-06. SDO_7 Output the status of 0x37 bit07 of P4-06. SDO_8 the status of 0x38 Output bit08 of P4-06. SDO_9 Output the status of 0x39 bit09 of P4-06. SDO_A the status of 0x3A Output bit10 of P4-06. SDO_B the status of 0x3B Output bit11 of P4-06. SDO_C Output the status of 0x3C bit12 of P4-06. SDO_D the status of 0x3D Output bit13 of P4-06. SDO_E 0x3E Output the status of bit14 of P4-06. SDO_F 0x3F Output the status of bit15 of P4-06. Pt Pr S T Sz Tz Pt S Pt T Pr S Pr T S T CANopen Note: 1) For Pin numbers of DO1~DO5 signals, please refer to section 5.2.8.1. 5.2.8.3 Userdefined DI and DO signals If the default DI and DO signals could not be able to fulfill users' requirements, there are still userdefined DI and DO signals. The setting method is easy and they are all defined via parameters. The user-defined DI and DO signals are defined via parameters P2-10 to P2-17 and P2-18 to P2-22. Please refer to the following Table 5.I for the settings. Table 5.I User-defined DI and DO signals Signal Name Standard DI AC servo drive Pin No. Parameter DI1- Pin 9 of CN1 P2-10 Signal Name DO1+ Pin 7 of CN1 DI2- Pin 10 of CN1 P2-11 DO1- Pin 6 of CN1 DI3- Pin 34 of CN1 P2-12 DO2+ Pin 5 of CN1 DI4- Pin 8 of CN1 P2-13 DO2- Pin 4 of CN1 DI5- Pin 33 of CN1 P2-14 DO3+ Pin 3 of CN1 DI6- Pin 32 of CN1 P2-15 DO3- Pin 2 of CN1 DI7- Pin 31 of CN1 P2-16 DO4+ Pin 1 of CN1 DI8- Pin 30 of CN1 P2-17 DO4- Pin 26 of CN1 DO5+ Pin 28 of CN1 DO5- Pin 27 of CN1 Standard DO Pin No. Parameter P2-18 P2-19 P2-20 P2-21 P2-22 95 5. Installation 5.2.8.4 Wiring Diagrams of I/O Signals (CN1) Lexium 23A The valid voltage range of analog input command in speed and torque mode is -10V ~+10V. The command value can be set via relevant parameters. The value of input impedance is 10kΩ. There are two kinds of pulse inputs, Line driver input and Open-collector input. Max. input pulse frequency of Line-driver input is 500kpps and max. input pulse frequency of Open-collector input is 200kpps. Caution: Do not use dual power supply. Failure to observe this caution may result in damage to the servo drive and servo motor. 96 AC servo drive Lexium 23A 5. Installation Caution: Ensure that the ground terminal of the controller and the servo drive should be connected to each other. AC servo drive 97 5. Installation Lexium 23A Be sure to connect a diode when the drive is applied to inductive load. (Permissible current: 40mA, Instantaneous peak current: max. 100mA) 98 AC servo drive Lexium 23A 5. Installation Use a relay or open-collector transistor to input signal. NPN transistor with multiple emitter fingers (SINK Mode) PNP transistor with multiple emitter fingers (SOURCE Mode) Caution: Do not use dual power supply. Failure to observe this caution may result in damage to the servo drive and servo motor. AC servo drive 99 5. Installation 100 Lexium 23A AC servo drive Lexium 23A 5. Installation 5.2.9 Encoder Connector CN2 Feedback to the amplifier of the UVW signals for commutation is via the ABZ encoder signal wires. Following rotor position sensing the amplifier automatically switches to encoding for commutation control. The 20-bit encoder is automatically multiplied to 1280000ppr for increased control accuracy. Figure 5.7 The layout of CN2 Drive Connector CN2 Figure 5.8 The layout of CN2 Motor Connector AC servo drive 101 5. Installation Lexium 23A CN2 Terminal Signal Identification Drive Connector Motor Connector PIN No. Terminal Identification Description Military Quick Connector Connector 5 T+ Serial communication signal input / output (+) A 1 Blue 6 T- Serial communication signal input / output (-) B 4 Blue/Black 1 +5V +5V power supply S 7 Red & Red/ White 2, 4 GND Ground R 8 Black & Black/ White - - Shielding L 9 - Color 5.2.10 Serial Communication Connector CN3 CN3 Terminal Layout and Identification The servo drive can be connected to a PC or controller via this serial communication connector CN3. The communication connector CN3 of Schneider Electric servo drive can provides two serial communication interfaces: RS-232 and RS-485 connection. RS-232 is used for the drive commissioning with the software tool "Lexium23 Plus CT". The maximum cable length for an RS-232 connection is 15 meters (50 feet). RS-485 connection can be used as host interface, for example to connect a machine controller or personal computer with one or multiple LXM23 Plus servo drives to be connected simultaneously. Figure 5.9 The layout of CN3 Drive Connector 102 AC servo drive Lexium 23A 5. Installation CN3 Terminal Signal Identification Pin No. 1 2 3, 6, 7 4 Signal Name RS-232 data transmission Terminal Identification RS-232_TX RS-232 data receiving RS-232_RX RS-485 data transmission RS-485(+) 5 RS-485 data transmission RS-485(-) 8 Grounding GND Description For data transmission of the servo drive. Connected to the RS-232 interface of PC. For data receiving of the servo drive. Connected to the RS-232 interface of PC. Reserved For data transmission of the servo drive (differential line driver + end) For data transmission of the servo drive (differential line driver - end) Ground NOTE: 1) For the connection of RS-485, please refer to chapter 9 "Communication". Connection between PC and Connector CN3 To connect a personal computer with the CN3 interface of LXM23 Plus servo drives, the USB to RJ45 (RS232) interface connector "VW3M8131" and RJ45 cable "490NTW00002" can be used. 5.2.11 CANopen and CANmotion Communication Interface CN4 Function The LXM23A device is suitable for connection to CANopen and CANmotion through interface connector CN4. A CAN bus connects multiple devices via a bus cable. Each network device can transmit and receive messages. Data between network devices is transmitted serially. Each network device must be configured before it can be operated on the network. The device is assigned a unique node address (node ID) between 1 (0x01) and 127 (0x7F). The node address of a LXM23A device is determined by parameter P3-05 during commissioning. The baud rate must be the same for all devices in the field bus. For further information on the field bus, see the LXM23A CANopen field bus manual. There are two communication ports of connector CN4, one is for transmission (CAN-out) and the other is for receiving (CAN-In), convenient for connecting to more than one servo drives in serial. Ensure to connect a termination resistor to the last connected servo drive. AC servo drive 103 5. Installation Lexium 23A Figure 5.10 The layout of CN4 Connector CN4 Interface Signal Identification Pin No. 1.9 2.10 3.11 4.12 5.13 6.14 7.15 8.16 Signal Name CAN_H CAN_L CAN_GND CAN_GND - Description CAN_H bus line (dominant high) CAN_H bus line (dominant low) Ground / OV/VReserved Reserved Reserved Ground / OV/VReserved Connecting CANopen p Connect the CANopen cable to CN4 (pins 1, 2 and 3) with an RJ45 connector. Note the information on using cables with RJ45 connectors. p Verify that the connector locks snap in properly at the housing. 104 AC servo drive Lexium 23A 5. Installation Cable specifications Shield: Required, both ends grounded Twisted Pair: Required PELV: Required Cable composition: 2*0.25 mm2, 2* 0.20 mm2, (2*AWG 22,2* AWG 24) Max. cable length: See Table 6.3 Maximum length depends on the number of devices, baud rate, connectors and signal propagation delay. The higher the baud rate, the shorter the bus cable needs to be. Special features: The cable composition relates to cables with D-SUB connectors. ln the case of cables with RJ45 connectors, the conductor cross section is reduced; therefore, the maximum bus length is only half as long as in the case of cables with D-SUB connectors. Cables with RJ45 connectors may only be used inside of control cabinets.Multiple-port taps for trunk lines are available as accessories. p se equipotential bonding conductors. p se pre-assembled cables (see chapter 12 Accessories and spare parts) to reduce the risk of wiring errors. Connectors D-SUB and RJ45 Usually, a cable with D-Sub connectors is used for CAN field bus connection in the field. Inside control cabinets, connections with RJ45 cables have the benefit of easier and faster wiring. In the case of CAN cables with RJ45 connectors, the maximum permissible bus length is reduced by 50%. Multiple-port taps can be used to connect an RJ45 system inside the control cabinet to a D-SUB system in the field. The trunk line is connected to the multiple-port tap by means of screw terminals; the devices are connected by means of pre-assembled cables. See chapter 12 CANopen cable with connectors, CANopen connectors, distributors, terminating resistors", multiple-port taps. AC servo drive 105 5. Installation Maximum bus length CAN Lexium 23A The maximum bus length depends on the selected baud rate. Table x.x shows the maximum recommended overall length of the CAN bus in the case of cables with DSUB connectors. Baud rate [kblt/s] Maxlmum bus length [m] 50 1000 125 500 250 250 500 100 1000 201) 1) According to the CANopen specification,the maximum bus length is 4 m. However, in practice, 20 m have been possible in most cases. External interference may reduce this length. Table x.x Maximum bus length for CAN with D-SUB connection NOTE: If you use cables with RJ45 connectors, the maximum bus length is reduced by 50%. At a baud rate of 1 Mbit/s, the drop lines are limited to 0.3m. Terminating resistors Both ends of a CAN bus line must be terminated. A 120 ohm terminating resistor between CAN_L and CAN_H is used for this purpose. Connectors with integrated terminating resistors are available as accessories, see chapter 12 "CANopen connectors, distributors, terminating resistors". 106 AC servo drive Lexium 23A 5. Installation 5.3 Standard Connection Example 5.3.1 Position control mode wiring diagram (pulse control) AC servo drive 107 5. Installation Lexium 23A 5.3.2 Position control mode wiring diagram (build-in motion sequence) 108 AC servo drive Lexium 23A 5. Installation 5.3.3 Speed control mode wiring diagram AC servo drive 109 5. Installation Lexium 23A 5.3.4 Torque control mode wiring diagram 110 AC servo drive Lexium 23A 5. Installation 5.3.5 CANopen control mode wiring diagram AC servo drive 111 5. Installation 112 Lexium 23A AC servo drive Commissioning 6 At a Glance Presentation What's in this Chapter? This chapter describes the basic operation of the Integrated HMI and the features it offers. This chapter contains the following topics: Topic AC servo drive Page Basic information 114 Overview 117 Integrated HMI Digital Keypad 119 Commissioning software 124 Commissioning procedure 125 113 6. Commissioning Lexium 23A 6.1 Basic information An overview of the parameters can be found in the chapter "Parameters". The use and the function of some parameters are explained in more detail in this chapter. DANGER ELECTRIC SHOCK CAUSED BY INCORRECT USE The DC bus voltage is still present. • Turn off the mains voltage using an appropriate switch to achieve a voltagefree condition. Failure to follow these instructions will result in death or serious injury. DANGER UNINTENDED CONSEQUENCES OF EQUIPMENT OPERATION When the system is started, the drives are usually out of the opera-tor's view and cannot be visually monitored. • Only start the system if there are no persons in the hazardous area. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED BEHAVIOR The behavior of the drive system is governed by numerous stored data or settings. Unsuitable settings or data may trigger unexpected movements or responses to signals and disable monitoring functions. • Do NOT operate the drive system with unknown settings or data. • Verify that the stored data and settings are correct. • When commissioning, carefully run tests for all operating states and potential error situations. • Verify the functions after replacing the product and also after making changes to the settings or data. • Only start the system if there are no persons or obstructions in the hazardous area. Failure to follow these instructions can result in death, serious injury or equipment damage. 114 AC servo drive Lexium 23A 6. Commissioning WARNING UNINTENDED BEHAVIOR The behavior of the drive system is governed by numerous stored data or settings. Unsuitable settings or data may trigger unexpected movements or responses to signals and disable monitoring functions. • Do NOT operate the drive system with unknown settings or data. • Verify that the stored data and settings are correct. • When commissioning, carefully run tests for all operating states and potential error situations. • Verify the functions after replacing the product and also after making changes to the settings or data. • Only start the system if there are no persons or obstructions in the hazardous area. Failure to follow these instructions can result in death, serious injury or equipment damage. WARNING MOTOR WITHOUT BRAKING EFFECT If power outage and faults cause the power stage to be switched off, the motor is no longer stopped by the brake and may increase its speed even more until it reaches a mechanical stop. • Verify the mechanical situation. • If necessary, use a cushioned mechanical stop or a suitable hold-ing brake. Failure to follow these instructions can result in death, serious injury or equipment damage. AC servo drive 115 6. Commissioning Lexium 23A WARNING UNEXPECTED MOVEMENT When the drive is operated for the first time, there is a risk of unex-pected movements caused by possible wiring errors or unsuitable pa-rameters. • Perform the first test run without coupled loads. • Verify that a functioning button for EMERGENCY STOP is within reach. • Anticipate movements in the incorrect direction or oscillation of the drive. • Only start the system if there are no persons or obstructions in the hazardous area. Failure to follow these instructions can result in death, serious injury or equipment damage. WARNING HOT SURFACES The heat sink at the product may heat up to over 100 C (212 F) during operation. • Avoid contact with the hot heat sink. • Do not allow flammable or heat-sensitive parts in the immediate vicinity. • Consider the measures for heat dissipation described. Failure to follow these instructions can result in death or serious injury. 116 AC servo drive Lexium 23A 6. Commissioning 6.2 Overview 6.2.1 Commissioning steps You must also recommission an already configured device if you want to use it under changed operating conditions. To be done To be done ... AC servo drive Info Checking the installation Page120 Switching on the device for the first time Page131 Setting basic parameters and limit values Page133 Setting, scaling and checking analog signals Page137 Setting and testing digital signals Page139 Checking the holding brake Page144 Checking the direction of movement of the motor Page145 Setting the braking resistor parameters Page150 Autotuning the device Page152 Manually optimizing the controller settings - Velocity controller - Position controller Page157 Page158 Page164 117 6. Commissioning Lexium 23A 6.2.2 Commissioning tools Overview The following tools can be used for commissioning, parameterization and diagnostics: Figure 6.1 Commissioning tools (1) Integrated HMI (2) PC with commissioning software Access to all parameters is possible with the digital keypad or the commissioning software. Device settings can be duplicated. Stored device settings can be transferred to a device of the same type. Duplicating the device settings can be used if multiple devices are to have the same settings, for example, when devices are replaced. 118 AC servo drive Lexium 23A 6. Commissioning 6.3 Integrated HMI Digital Keypad 6.3.1 Description of the Integrated HMI The Integrated HMI includes the display panel and function keys. The Figure 6.2 shows all of the features of the Integrated HMI and an overview of their functions. Figure 6.2 Keypad Features Charge LED Name LCD Display Charge LED M Function The LCD Display (5-digit, 7-step display panel) shows the monitor codes, parameter settings and operation values of the AC servo drive. The Charge LED lights to indicate the power is applied to the circuit. M Key Key. Pressing M key can enter or exit different parameter groups, and switch between Monitor mode and Parameter mode. S S Key. Pressing S key can scrolls through parameter groups. After a parameter is selected and its value displayed, pressing Key S key can move the cursor to the left and then change parameter settings (blinking digits) by using arrow keys. and Key and key. Pressing the and key can scroll through and change monitor codes, parameter groups and various parameter settings. ENT key. Pressing the ENT key can display and save the parameter groups, the various parameter settings. In monitor mode, pressing ENT Key key can switch decimal or hexadecimal display. In parameter mode, pressing ENT key can enter into parameter setting mode. During diagnosis operation, pressing ENT key can execute the function in the last step. (The parameter settings changes are not effective until the AC servo drive ENT ENT key is pressed.) 119 6. Commissioning Lexium 23A 6.3.2 Display Flowchart Figure 6.3 Keypad Operation 1. When the power is applied to the AC servo drive, the LCD display will show the monitor function codes for approximately one second, then enter into the monitor mode. 2. In monitor mode, pressing M key can enter into parameter mode. In parameter mode, pressing M key can return to monitor mode. 3. No matter working in which mode, when an alarm occurs, the system will enter into fault mode immediately. In fault mode, pressing M key can switch to other modes. In other modes, if no key is pressed for over 20 seconds, the system will return to fault mode automatically. 4. In monitor mode, pressing or arrow key can switch monitor parameter code. At this time, monitor display symbol will display for approximately one second. 5. In monitor mode, pressing key can enter into parameter mode. In parameter mode, M pressing S key can switch parameter group and pressing or arrow key can change parameter group code. 6. In parameter mode, the system will enter into the setting mode immediately after the ENT key is pressed. The LCD display will display the corresponding setting value of this parameter simultaneously. Then, users can use parameter value or press M or arrow key to change key to exit and return back to the parameter mode. 7. In parameter setting mode, the users can move the cursor to left by pressing key and change the parameter settings (blinking digits) by pressing the arrow key. S or 8. After the setting value change is completed, press ENT key to save parameter settings or execute command. 9. When the parameter setting is completed, LCD display will show the end code "SAVED" and automatically return back to parameter mode. 120 AC servo drive Lexium 23A 6. Commissioning 6.3.3 Status Display 6.3.3.1 Save Setting Display 6.3.3.2 Decimal Point Display After the ENT key is pressed, LCD display will show the following display messages for approx. one second according to different status. Display Message Description ;-J1@ H!97= 7EcK.@ 9JI!H ;HJ9D FE!#D The setting value is saved correctly. [Saved) This parameter is read only. Write-protected. (Read-Only) Invalid password or no password was input. (Locked) The setting value is error or invalid. (Out of Range) The servo system is running and it is unable to accept this setting value to be changed. (Servo On) This parameter is valid after restarting the drive. (Power On) Display Message Description High/Low byte display. When the data is a decimal 32-bit data, these two digits are used to show if the display is high byte or low byte. Negative value display. When the data is displayed in decimal format, the most left two digits represent negative sign no matter it is a 16-bit or 32-bit data. If the data is displayed in hexadecimal format, it is a positive value always and no negative sign is displayed. 6.3.3.3 Fault Message Display 6.3.3.4 Polarity Setting Display Display Message Description -7.DDD When the AC servo drive has a fault, LCD display will display "ALnnn". "AL" indicates the alarm and "nnn" indicates the drive fault code. For the list of drive fault code, please refer to parameter P0-01 in Chapter 11 (Servo Parameters) or refer to Chapter 10 (Troubleshooting). Display Message Description Positive value display. When entering into parameter setting mode, pressing #%')+ %.'.)+# AC servo drive or arrow key can increase or decrease the display value. used to change the selected digit (The selected digit will blink). S key is Negative value display. Continuously press S key for two seconds and then the positive(+) or negative(-) sign can be switched. When the setting value exceeds its setting range, the positive(+) and negative(-) sign can not be switched. (The negative value display is for a decimal negative value only. There is no negative value display for a hexadecimal negative value.) 121 6. Commissioning 6.3.3.5 Monitor Setting Display Lexium 23A When the AC servo drive is applied to power, the LCD display will show the monitor function codes for approximately one second and then enter into the monitor mode. In monitor mode, in order to change the monitor status, the users can press or arrow key or change parameter P0-02 directly to specify the monitor status. When the power is applied, the monitor status depends on the setting value of P0-02. For example, if the setting value of P0-02 is 4 when the power is applied, the monitor function will be input pulse number of pulse command, the C-PLS monitor codes will first display and then the pulse number will display after. P0-02 Setting Display Message Unit 0 2>.:<< 1 /!:<< Input pulse number of pulse command (after electronic gear ratio is set) [user unit] 2 1H.:<< Position error counts between control command pulse and feedback pulse [user unit] 3 2>.:7; Motor feedback pulse number (encoder unit, 1280000 pulse/rev) [pulse] 4 /!:7; Input pulse number of pulse command (before electronic gear ratio is set) [pulse] 5 Position error counts [pulse] Input frequency of pulse command [Kpps] Motor rotation speed [rpm] Speed input command [Volt] Speed input command [rpm] Torque input command [Volt] Torque input command [%] Average load [%] 14 1H.:7; /:!2H ;:11@ /;:@5 /;:@% /!IG5 /!IG% -J3!7 :1!7 < >J; 15 6!7 16 53>I.I IGBT temperature [oC] 17 H;D.2H Resonance frequency (The low byte is the first resonance point and the high byte is the second resonance point.) [Hz] 6 7 8 9 10 11 12 13 @522.% 18 122 Description Motor feedback pulse number (after electronic gear ratio is set) Peak load Main circuit voltage Ratio of load inertia to Motor inertia (Please note that if the display is 130, it indicates that the actual inertia is 13.0) Absolute pulse number relative to encoder (use Z phase as home). The value of Z phase home point is 0, and it can be the value from -5000 to +5000 pulses. [user unit] [%] [Volt] [0.1 times] - AC servo drive Lexium 23A 6. Commissioning P0-02 Setting Display Message 19 88-:$ 20 88-:% 21 88-:& 22 88-:' 23 <-H!$ 24 <-H!% 25 <-H!& 26 <-H!' Description Mapping Parameter 1: Display the content of parameter P0-25 (mapping target is specified by parameter P0-35) Mapping Parameter 2: Display the content of parameter P0-26 (mapping target is specified by parameter P0-36) Mapping Parameter 3: Display the content of parameter P0-27 (mapping target is specified by parameter P0-37) Mapping Parameter 4: Display the content of parameter P0-28 (mapping target is specified by parameter P0-38) Status Monitor 1: Display the content of parameter P0-09 (the monitor status is specified by parameter P0-17) Status Monitor 2: Display the content of parameter P0-10 (the monitor status is specified by parameter P0-18) Status Monitor 3: Display the content of parameter P0-11 (the monitor status is specified by parameter P0-19) Status Monitor 4: Display the content of parameter P0-12 (the monitor status is specified by parameter P0-20) Unit - The following table lists the display examples of monitor value: Display Message #$%&' (Dec.) $%&' $%&'.( )*+,#. A$%&' 7()*+ $.%.&.'.(. (Hex.) (Dec. High Byte) (Dec. Low Byte) (Hex. High Byte) (Hex. Low Byte) Description Decimal display. When the actual value is 1234, the 16-bit display is 01234. Data Hexadecimal display. When the actual value is 0x1234, the display is 1234. Decimal display. When the actual value is 1234567890, the display of high byte is 1234.5 and 32-bit the display of low byte is 67890. Data Hexadecimal display. When the actual value is 0x12345678, the display of high byte is h1234 and the display of low byte is L5678. Negative value display. When the actual value is -12345, the display is 1.2.345. (The negative value display is displayed to indicate a decimal negative value. There is no negative value display for a hexadecimal negative value.) Note: 1) Dec. represents Decimal display and Hex. represents Hexadecimal display. 2) The above display methods are both available in monitor mode and parameter setting mode. 3) All monitor variables are 32-bit data. The users can switch to high byte or low byte and display format (Dec. or Hex.) freely. Regarding the parameters listed in Chapter 8, for each parameter, only one kind of display format is available and cannot be changed. AC servo drive 123 6. Commissioning Lexium 23A 6.4 Commissioning software The commissioning software has a graphic user interface and is used for commissioning, diagnostics and testing settings. • Tuning of the controller parameters via a graphical user interface • Comprehensive set of diagnostics tools for optimization and manntenance • Long-term recording for evaluation of the performance • Testing the input and output signals • Tracking signals on the screen • Archiving of device settings and recordings with export function for further processing in other applications See page 256 for details on connecting a PC to the device. Online help 124 The commissioning software offers help functions, which can be accessed via "?-Help Topics" or by pressing theF1key. AC servo drive Lexium 23A 6. Commissioning 6.5 Commissioning procedure WARNING LOSS OF CONTROL DUE TO UNSUITABLE PARAMETER VALUES Unsuitable parameter values may disable monitoring functions and trigger unexpected movements or responses of signals. • Prepare a list with the parameters required for the functions used. • Check the parameters before operation. • Only start the system if there are no persons or obstructions in the hazardous area. Failure to follow these instructions can result in death, serious injury or equipment damage. 6.5.1 Switching on the device for the first time Duplicating device settings The commissioning software allows you duplicate device settings. Automatic reading of the motor data When the servo drive is switched on and if a BCH motor is connected, the device automatically reads the motor data from the motor encoder. The data record is checked by the servo drive. With this data, the BCH motor type is identified by the LXM23 Plus servo drive. The record contains motor specific information. The record cannot be changed by the user. Preparation Switching on the device If the device is not to be commissioned exclusively via the Integrated HMI, a PC with the commissioning software must be connected. b The power stage supply voltage is switched off. X Switch on the controller supply voltage. Y The device goes through an initialization routine, all LEDs are tested, all segments of the 7-segment display and the LEDs light up. After the initialization, the device is ready for operation. The device is in the Pt operating mode. See chapter 8.3 "Operating modes", page 160 for changing operating modes. AC servo drive 125 6. Commissioning Lexium 23A 6.5.2 DI Diagnosis Operation Following the setting method in Figure 6.4 can perform DI diagnosis operation (parameter P4-07, Input Status). According to the ON and OFF status of the digital inputs DI1 to DI8, the corresponding status will display on the servo drive LED display. When the Bit is set to "1", it means that the corresponding digital input signal is ON. (Please also refer to Figure 6.4) For example: Suppose that the servo drive LED display is "3FE1". "E" is hexadecimal, which is equal to "1110" in binary system, and it means that the digital inputs DI6 ~ DI8 are ON. Figure 6.4 126 AC servo drive Lexium 23A 6. Commissioning 6.5.3 DO Diagnosis Operation Following the setting method in Figure 6.5 can perform DO diagnosis operation (parameter P4-09, Output Status Display). According to the ON and OFF status of the digital outputs DO1 to DO5, the corresponding status will display on the servo drive LED display. When the Bit is set to "1", it means that the corresponding digital output signal is ON. (Please also refer to Figure 6.5) For example: Suppose that the servo drive LED display is "1F". "F" is hexadecimal, which is equal to "1111" in binary system, and it means that the digital outputs DO1 ~ DO4 are ON. Figure 6.5 AC servo drive 127 6. Commissioning Lexium 23A 6.5.4 Trial Run and Tuning Procedure This part, which is divided into two parts, describes trial run for servo drive and motor. One part is to introduce the trial run without load, and the other part is to introduce trial run with load. Ensure to complete the trial run without load first before performing the trial run with load. 6.5.4.1 Inspection without Load In order to prevent accidents and avoid damaging the servo drive and mechanical system, the trial run should be performed under no load condition (no load connected, including disconnecting all couplings and belts). Do not run servo motor while it is connected to load or mechanical system because the unassembled parts on motor shaft may easily disassemble during running and it may damage mechanical system or even result in personnel injury. After removing the load or mechanical system from the servo motor, if the servo motor can runs normally following up the normal operation procedure (when trial run without load is completed), then the users can connect to the load and mechanical system to run the servo motor. DANGER In order to prevent accidents, the initial trial run for servo motor should be conducted under no load conditions (separate the motor from its couplings and belts). Caution: Please perform trial run without load first and then perform trial run with load connected. After the servo motor is running normally and regularly without load, then run servo motor with load connected. Ensure to perform trial run in this order to prevent unnecessary danger. After power in connected to AC servo drive, the charge LED will light and it indicates that AC servo drive is ready. Please check the followings before trial run: 1. Inspection before operation (Control power is not applied) z Inspect the servo drive and servo motor to insure they were not damaged. z Ensure that all wiring terminals are correctly insulated. z Ensure that all wiring is correct or damage and or malfunction may result. z Visually check to ensure that there are not any unused screws, metal strips, or any conductive or inflammable materials inside the drive. z Make sure control switch is OFF. z Never put inflammable objects on servo drive or close to the external regenerative resistor. z If the electromagnetic brake is being used, ensure that it is correctly wired. z If required, use an appropriate electrical filter to eliminate noise to the servo drive. z Ensure that the external applied voltage to the drive is correct and matched to the controller. 128 AC servo drive Lexium 23A 6. Commissioning 2. Inspection during operation (Control power is applied) z Ensure that the cables are not damaged, stressed excessively or loaded heavily. When the motor is running, pay close attention on the connection of the cables and notice that if they are damaged, frayed or over extended. z Check for abnormal vibrations and sounds during operation. If the servo motor is vibrating or there are unusual noises while the motor is running, please contact the dealer or manufacturer for assistance. z Ensure that all user-defined parameters are set correctly. Since the characteristics of different machinery equipment are not the same, in order to avoid accident or cause damage, do not adjust the parameter abnormally and ensure the parameter setting is not an excessive value. z Ensure to reset some parameters when the servo drive is off (Please refer to Chapter 11). Otherwise, it may result in malfunction. z If there is no contact sound or there be any unusual noises when the relay of the servo drive is operating, please contact your distributor for assistance or contact with Schneider Electric. z Check for abnormal conditions of the power indicators and LED display. If there is any abnormal condition of the power indicators and LED display, please contact your distributor for assistance or contact with Schneider Electric. AC servo drive 129 6. Commissioning 6.5.4.2 Applying Power to the Drive Lexium 23A The users please observe the following steps when applying power supply to the servo drive. 1. Please check and confirm the wiring connection between the drive and motor is correct. 1) Terminal U, V, W and FG (frame ground) must connect to Red, White, Black and Green cables separately (U: Red, V: White, W: Black, FG: Green). If not connect to the specified cable and terminal, then the drive cannot control motor. The motor grounding lead, FG must connect to grounding terminal. For more information of cables, please refer to section 5.2. 2) Ensure to connect encoder cable to CN2 connector correctly. If the users only desire to execute JOG operation, it is not necessary to make any connection to CN1 and CN3 connector. For more information of the connection of CN2 connector, please refer to Section 5.2. DANGER Do not connect the AC input power (R, S, T) to the (U, V, W) output terminals. This will damage the AC servo drive. 2. Main circuit wiring Connect power to the AC servo. For three-phase input power connection and single-phase input power connection, please refer to Section 5.2.3. 3. Turn the Power On The Power includes control circuit power (L1, L2) and main circuit power (R, S, T). When the power is on, the normal display should be shown as the following figure: As the default settings of digital input signal, DI6, DI7 and DI8 are Reverse Inhibit Limit (NL), Forward Inhibit Limit (PL) and Operational Stop (OPST) respectively, if the users do not want to use the default settings of DI6 ~ DI8, the users can change their settings by using parameters P2-15 to P2-17 freely. When the setting value of parameters P2-15 to P2-17 is 0, it indicates the function of this DI signal is disabled. For more information of parameters P2-15 to P2-17, please refer to Chapter 11 "Parameters". If the parameter P0-02 is set as motor speed (06), the normal display should be shown as the following figure: If there is no text or character displayed on the LED display, please check if the voltage of the control circuit terminal ((L1, L2) is over low. 130 AC servo drive Lexium 23A 6. Commissioning 1) When display shows: Overvoltage: The main circuit voltage has exceeded its maximum allowable value or input power is error (Incorrect power input). Corrective Actions: z Use voltmeter to check whether the main circuit input voltage falls within the rated input voltage. z Use voltmeter to check whether the input voltage is within the specified limit. 2) When display shows: Encoder error: Check if the wiring is correct. Check if the encoder wiring (CN2) of servo motor is loose or incorrect. Corrective Actions: z Check if the users perform wiring recommended in the user manual. z Examine the encoder connector and cable. z Inspect whether wire is loose or not. z Check if the encoder is damaged. 3) When display shows: Operational stop activated: Please check if any of digital inputs DI1 ~ DI8 signal is set to "Operational Stop" (OPST). Corrective Actions: z If it does not need to use "Operational Stop (OPST)" as input signal, the users only need to confirm that if all of the digital inputs DI1 ~ DI8 are not set to "Operational Stop (OPST)". (The setting value of parameter P2-10 to P2-17 is not set to 21.) z If it is necessary to use "Operational Stop (OPST)" as input signal, the users only need to confirm that which of digital inputs DI1 ~ DI8 is set to "Operational Stop (OPST)" and check if the digital input signal is ON (It should be activated). AC servo drive 131 6. Commissioning Lexium 23A 4) When display shows: Reverse limit switch error: Please check if any of digital inputs DI1 ~ DI8 signal is set to "Reverse inhibit limit (NL)" and check if the signal is ON or not. Corrective Actions: z If it does not need to use "Reverse inhibit limit (NL)" as input signal, the users only need to confirm that if all of the digital inputs DI1 ~ DI8 are not set to "Reverse inhibit limit (NL)". (The setting value of parameter P2-10 to P2-17 is not set to 22.) z If it is necessary to use "Reverse inhibit limit (NL)" as input signal, the users only need to confirm that which of digital inputs DI1 ~ DI8 is set to "Reverse inhibit limit (NL)" and check if the digital input signal is ON (It should be activated). 5) When display shows: Forward limit switch error: Please check if any of digital inputs DI1 ~ DI8 signal is set to "Forward inhibit limit (PL)" and check if the signal is ON or not. Corrective Actions: If it is no need to use "Forward inhibit limit (PL)" as input signal, the users only need to confirm that if all of the digital inputs DI1 ~ DI8 are not set to "Forward inhibit limit (PL)". (The setting value of parameter P2-10 to P2-17 is not set to 23.) z If it is necessary to use "Forward inhibit limit (PL)" as input signal, the users only need to confirm that which of digital inputs DI1 ~ DI8 is set to "Forward inhibit limit (PL)" and check if the digital input signal is ON (It should be activated). z 132 AC servo drive Lexium 23A 6. Commissioning When "Digital Input 1 (DI1)" is set to Servo On (SON), if DI1 is set to ON (it indicates that Servo On (SON) function is enabled) and the following fault message shows on the display: 6) When display shows: Overcurrent: Corrective Actions: z Check the wiring connections between the servo drive and motor. z Check if the circuit of the wiring is closed. z Remove the short-circuited condition and avoid metal conductor being exposed. 7) When display shows: Undervoltage: Corrective Actions: z Check whether the wiring of main circuit input voltage is normal. z Use voltmeter to check whether input voltage of main circuit is normal. z Use voltmeter to check whether the input voltage is within the specified limit. NOTE: 1) If there are any unknown fault codes and abnormal display when applying power to the drive or servo on is activated (without giving any command), please inform the distributor or contact with Schneider Electric for assistance. AC servo drive 133 6. Commissioning 6.5.4.3 JOG Trial Run without Load Lexium 23A It is very convenient to use JOG trial run without load to test the servo drive and motor as it can save the wiring. The external wiring is not necessary and the users only need to connect the Integrated HMI to the servo drive. For safety, it is recommended to set JOG speed at low speed. Please refer to the following steps to perform JOG trial run without load. STEP 1: Turn the drive ON through software. Ensure that the setting value of parameter P2-30 should be set to 1 (Servo On). STEP 2: Set parameter P4-05 as JOG speed (unit: rpm). After the desired JOG speed is set, and then press automatically. ENT key, the drive will enter into JOG operation mode STEP 3: The users can press and key to change JOG speed and press to adjust the digit number of the displayed value. STEP 4: Pressing ENT STEP 5: Pressing releasing STEP 6: Pressing S key key can determine the speed of JOG operation. key and the servo motor will run in P(CCW) direction. After key, the motor will stop running. key and the servo motor will run in N(CW) direction. After releasing key, the motor will stop running. N (CW) and P(CCW) Definition: P (CCW, Counterclockwise): when facing the servo motor shaft, P is running in counterclockwise direction. N (CW, Clockwise): when facing the servo motor shaft, N is running in clockwise direction. STEP 7: When pressing 134 M key, it can exit JOG operation mode. AC servo drive Lexium 23A 6. Commissioning In the example below, the JOG speed is adjusted from 20rpm (Default setting) to 100 rpm. If the servo motor does not rotate, please check if the wiring of U, V, W terminals and encoder is correct or not. If the servo motor does not rotate properly, please check if the phase of U, V, W cables is connected correctly. AC servo drive 135 6. Commissioning 6.5.4.4 Speed Trial Run without Load Lexium 23A Before speed trial run, fix and secure the motor as possible to avoid the danger from the reacting force when motor speed changes. STEP 1: Set the value of parameter P1-01 to 02 and it is speed (S) control mode. After selecting the operation mode as speed (S) control mode, please restart the drive as P1-01 is effective only after the servo drive is restarted (after switching power off and on). STEP 2: In speed control mode, the necessary Digital Inputs are listed as follows: Digital Input Parameter Setting Value Sign Function Description CN1 Pin No. DI1 P2-10=101 SON Servo On DI1-=9 DI2 P2-11=109 TRQLM Torque limit enabled DI2-=10 DI3-=34 DI3 P2-12=114 SPD0 Speed command selection DI4 P2-13=115 SPD1 Speed command selection DI4-=8 DI5 P2-14=102 ARST Reset DI5-=33 DI6 P2-15=0 Disabled This DI function is disabled - DI7 P2-16=0 Disabled This DI function is disabled - DI8 P2-17=0 Disabled This DI function is disabled - By default, DI6 is the function of reverse inhibit limit, DI7 is the function of forward inhibit limit and DI6 is the function of operational stop (DI8), if the users do not set the setting value of parameters P2-15 to P2-17 and P2-36 to P2-41 to 0 (Disabled), the faults (AL013, 14 and 15) will occur (For the information of fault messages, please refer to Chapter 10). Therefore, if the users do not need to use these three digit inputs, please set the setting value of parameters P2-15 to P2-17 and P2-36 to P2-41 to 0 (Disabled) in advance. All the digital inputs of Lexium23 Plus servo drives are user-defined, and the users can set the DI signals freely. Ensure to refer to the definitions of DI signals before defining them (For the description of DI signals, please refer to Table 11.A in Chapter 11). If any alarm code displays after the setting is completed, the users can restart the drive or set DI5 to be activated to clear the fault. Please refer to section 6.5.4.2. 136 AC servo drive Lexium 23A 6. Commissioning The speed command is selected by SPD0, SPD1. Please refer to the following table: DI signal of CN1 Speed Command No. SPD1 SPD0 S1 0 0 S2 0 1 S3 1 0 S4 1 1 Command Source Content Range External analog command Voltage between V-REF and GND -10V ~ +10V Internal parameter P1-09 -60000 ~ 60000 P1-10 -60000 ~ 60000 P1-11 -60000 ~ 60000 0: indicates OFF (Normally Open); 1: indicates ON (Normally Closed) The range of internal parameter is from -60000 to 60000. Setting value of speed command = Setting range x unit (0.1 rpm). For example: If P1-09 is set to +30000, the setting value of speed command = +30000 x 0.1 rpm = +3000 rpm. The settings of speed command: Input value command Rotation direction P1-10 is set to +1000 + N(CW) P1-11 is set to -30000 - P(CCW) P1-09 is set to +30000 STEP 3: 1. The users can use DI1 to enable the servo drive (Servo On). 2. If DI3 (SPD0) and DI4 (SPD1) are OFF both, it indicates S1 command is selected. At this time, the motor is operating according to external analog command. 3. If only DI3 is ON (SPD0), it indicates S2 command (P1-09 is set to +30000) is selected, and the motor speed is 3000rpm at this time. 4. If only DI4 is ON (SPD1), it indicates S3 command (P1-10 is set to +1000) is selected, and the motor speed is 100 rpm at this time. 5. If DI3 (SPD0) and DI4 (SPD1) are ON both, it indicates S4 command (P1-11 is set to 30000) is selected, and the motor speed is -3000rpm at this time. 6. Repeat the action of (3), (4), (5) freely. 7. When the users want to stop the speed trial run, use DI1 to disable the servo drive (Servo Off). AC servo drive 137 6. Commissioning 6.5.4.5 Position Trial Run without Load Lexium 23A Before position trial run, fix and secure the motor as possible to avoid the danger from the reacting force when the motor speed changes. STEP 1: Set the value of parameter P1-01 to 01 and it is position (Pr) control mode. After selecting the operation mode as position (Pr) control mode, please restart the drive and the setting would be valid. STEP 2: In position control mode, the necessary DI setting is listed as follows: Digital Input Parameter Setting Value DI1 P2-10=101 SON Servo On DI1-=9 DI2 P2-11=108 CTRG Command trigged DI2-=10 DI3-=34 Sign CN1 Pin No. Function Description DI3 P2-12=111 POS0 Position command selection DI4 P2-13=112 POS1 Position command selection DI4-=8 DI5 P2-14=102 ARST Reset DI5-=33 DI6 P2-15=0 Disabled This DI function is disabled - DI7 P2-16=0 Disabled This DI function is disabled - DI8 P2-17=0 Disabled This DI function is disabled - By default, DI6 is the function of reverse inhibit limit, DI7 is the function of forward inhibit limit and DI6 is the function of operational stop (DI8), if the users do not set the setting value of parameters P2-15 to P2-17 and P2-36 to P2-41 to 0 (Disabled), the faults (AL013, 14 and 15) will occur (For the information of fault messages, please refer to Chapter 10). Therefore, if the users do not need to use these three digit inputs, please set the setting value of parameters P2-15 to P2-17 and P2-36 to P2-41 to 0 (Disabled) in advance. All the digital inputs of Schneider Electric Lexium23 Plus servo drives are userdefined, and the users can set the DI signals freely. Ensure to refer to the definitions of DI signals before defining them (For the description of DI signals, please refer to Table 11.A in Chapter 11). If any alarm code displays after the setting is completed, the users can restart the drive or set DI5 to be activated to clear the fault. Please refer to section 6.5.4.2. For the information of wiring diagram, please refer to Section 5.3.2 (Wiring of position (Pr) control mode). Because POS2 is not the default DI, the users need to change the value of parameter P2-14 to 113. 138 AC servo drive Lexium 23A 6. Commissioning Please refer to the following table for 8 groups of position commands and position command selection from POS0 to POS2. Position Command POS2 POS1 POS0 CTRG Parameters P1 0 0 0 K P6-02 P2 0 0 1 K P6-04 P3 0 1 0 K P6-06 P4 0 1 1 K P6-08 P5 1 0 0 K P6-10 P6 1 0 1 K P6-12 P7 1 1 0 K P6-14 P8 1 1 1 K P6-16 P6-03 P6-05 P6-07 P6-09 P6-11 P6-13 P6-15 P6-17 0: indicates OFF (Normally Open); 1: indicates ON (Normally Closed) The users can set the value of these 8 groups of commands (P6-00 ~p6-17) freely. The command can be absolute position command as well. AC servo drive 139 6. Commissioning 6.5.4.6 Tuning Procedure Lexium 23A Table 5.A Estimate the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor): JOG Mode 1. After wiring is completed, when power in connected to the AC servo drive, the right side display will show on the LCD display. -71$' 2. Press M key to enter into parameter mode. :#!## 3. Press S key twice to select parameter group. :%!## key to view each parameter and select parameter P2-17. :%!$* 4. Press 5. Press ENT 6. Press S key twice to change the parameter values. Use through the available settings and then press parameter settings. 7. Press 8. Press %$ key to display the parameter value as shown on the right side. ENT key to cycle $%$ key to determine the :%! key to view each parameter and select parameter P2-30. ENT # key to display the parameter value as shown on the right side. key to cycle through the available settings. $ 10. At this time, the servo drive is ON and the right side display will appear next. # 9. Select parameter value 1. Use 11. Press key three times to select the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor). 12. Display the current ratio of Load Inertia to Servo Motor Inertia (J_load / J_motor). (5.0 is default setting.) 67 (.# 13. Press M key to select parameter mode. :%! 14. Press S key twice to select parameter group. :'!## key to select user parameter P4-05. :'!#( %# 15. Press 16. Press ENT key and JOG speed 20 rpm will be displayed. Press to increase and decrease JOG speed. To press digit number. 17. Select desired JOG speed, press ENT S and key key one time can add one key and it will show the right side display. %## !69,! 18. Pressing key is forward rotation and pressing key is reverse rotation. 19. Execute JOG operation in low speed first. After the machine is running smoothly, then execute JOG operation in high speed. 20. The ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor) cannot be shown in the display of JOG parameter P4-05 operation. Please press M key twice continuously and the users can see the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor). Then, execute JOG operation again, press M key once and press ENT key twice to view the display on the keypad. Check if the value of J_load /J_motor is adjusted to a fixed value and displayed on the keypad after acceleration and deceleration repeatedly. 140 AC servo drive Lexium 23A 6. Commissioning (1) Tuning Flowchart AC servo drive 141 6. Commissioning Lexium 23A (2) Load Inertia Estimation Flowchart 142 AC servo drive Lexium 23A 6. Commissioning (3) Auto Mode Tuning Flowchart Set P2-32 to 1 (1: Auto Mode [Continuous adjustment] ) The servo drive will continuously estimate the system inertia, save the measured load inertia value automatically and memorized in P1-37 every 30 minutes by referring to the frequency response settings of P2-31. P2-31 : Auto Mode Stiffness Setting (Default setting: 80) In Auto mode and Semi-Auto mode, the speed loop frequency response settings are as follows: 1 ~ 50Hz : Low stiffness and low frequency response 51 ~ 250Hz : Medium stiffness and medium frequency response 251 ~ 850Hz : High stiffness and high frequency response 851 ~ 1000Hz : Extremely high stiffness and extremely high frequency response Adjust P2-31: Increase the setting value of P2-31 to enhance the stiffness or reduce the noise. Continuously perform the adjustment until the satisfactory performance is achieved. AC servo drive 143 6. Commissioning Lexium 23A (4) Semi-Auto Mode Tuning Flowchart Set P2-32 to 2 (2: Semi-Auto Mode [Non-continuous adjustment] ) The servo drive will continuously perform the adjustment for a period of time. After the system inertia becomes stable, it will stop estimating the system inertia, save the measured load inertia value automatically, and memorized in P1-37. When switching from other modes, such as Manual Mode or Auto Mode, to Semi-Auto Mode, the servo drive will perform continuous adjustment for estimating the load inertia (P1-37) again. The servo drive will refer to the frequency response settings of P2-31 when estimating the system inertia. P2-31 : Auto Mode Stiffness Setting (Default setting: 80) In Auto mode and Semi-Auto mode, the speed loop frequency response settings are as follows: 1 ~ 50Hz : Low stiffness and low frequency response 51 ~ 250Hz : Medium stiffness and medium frequency response 251 ~ 850Hz : High stiffness and high frequency response 851 ~ 1000Hz : Extremely high stiffness and extremely high frequency response Adjust P2-31: Increase the setting value of P2-31 to enhance the frequency response or reduce the noise. Continuously perform the adjustment until the satisfactory performance is achieved. NOTE: 1) When bit0 of P2-33 is set to 1, it indicates that the system inertia estimation of semiauto mode has been completed and the measured load inertia value is saved and memorized in P1-37 automatically. 2) If reset bit0 of P2-33 to 0, it will start estimating the system inertia again. 144 AC servo drive Lexium 23A 6. Commissioning (5) Limit of Load Inertia Estimation The accel. / decel. time for reaching 2000 rpm must be below 1 second. The rotation speed must be above 200 rpm. The load inertia must be 100 multiple or less of motor inertia. The change of external force and the inertia ratio can not be too much. In Auto Mode (P2-32 is set to 1), the measured load inertia value will be saved automatically and memorized in P1-37 every 30 minutes. In Semi-Auto Mode, it will stop estimating the load inertia after a period of continuous adjustment time when the system inertia becomes stable. The measured load inertia value will be saved automatically and memorized in P1-37 when load inertia estimation is stopped. AC servo drive 145 6. Commissioning Lexium 23A NOTE: 1) Parameters P2-44 and P2-46 are used to set notch filter attenuation rate. If the resonance can not be suppressed when the setting values of P2-44 and P2-46 are set to 32bB (the maximum value), please decrease the speed loop frequency response. After setting P2-47, the users can check the setting values of P2-44 and P2-46. If the setting value of P2-44 is not 0, it indicates that one resonance frequency exists in the system and then the users can read P2-43, i.e. the frequency (unit is Hz) of the resonance point. When there is any resonance point in the system, its information will be shown in P2-45 and P2-46 as P2-43 and P2-44. 2) If the resonance conditions are not improved when P2-47 is set to 1 for over three times, please adjust notch filters (resonance suppression parameters) manually to or eliminate the resonance. 146 AC servo drive Lexium 23A 6. Commissioning (6) Mechanical Resonance Suppression Method In order to suppress the high frequency resonance of the mechanical system, Lexium23 Plus servo drive provides two notch filters (resonance suppression parameters) for resonance suppression. This notch filters can be set to suppress the resonance automatically. If the users do not want to suppress the resonance automatically, these two notch filter can also be set to or eliminate the resonance manually. Please refer to the following flowchart for manual adjustment. AC servo drive 147 6. Commissioning Lexium 23A (7) Relationship between Tuning Modes and Parameters Tuning Mode Manual Mode Auto Mode [Continuous Adjustment] Semi-Auto Mode [Non-continuous Adjustment] AutoSet Parameter User-defined Parameter Gain Value 0 (Default setting) None P1-37 (Ratio of Load Inertia to Servo Motor Inertia [J_load / J_motor]) P2-00 (Proportional Position Loop Gain) P2-04 (Proportional Speed Loop Gain) P2-06 (Speed Integral Compensation) P2-25 (Low-pass Filter Time Constant of Resonance Suppression) P2-26 (External Anti-Interference Gain) Fixed 1 P1-37 P2-00 P2-02 P2-04 P2-06 P2-25 P2-26 P2-49 P2-31 (Auto Stiffness and Frequency response Level) Continuous Adjusting (every 30 minutes) 1 P1-37 P2-00 P2-02 P2-04 P2-06 P2-25 P2-26 P2-49 P2-31 (Auto Stiffness and Frequency response Level) Noncontinuous Adjusting (stop after a period of time) P2-32 When switching mode #1 to #0, the setting value of P2-00, P2-02, P2-04, P2-06, P225, P2-26 and P2-49 will change to the value that measured in #1 auto-tuning mode. When switching mode #2 to #0, the setting value of P2-00, P2-02, P2-04, P2-06, P225, P2-26 and P2-49 will change to the value that measured in #2 semi-auto tuning mode. 148 AC servo drive Lexium 23A 6. Commissioning (8) Gain Adjustment in Manual Mode The position and speed frequency response selection is depending on and determined by the the control stiffness of machinery and conditions of applications. Generally, high reponsiveness is essential for the high frequency positioning control of mechanical facilities and the applications of high precision process system. However, the higher frequency response may easily result in the resonance of machinery system. Therefore, for the applications of high frequency response, the machinery system with control stiffness is needed to avoid the resonance. Especially when adjusting the frequency response of unfamiliar machinery system, the users can gradually increase the gain setting value to improve frequency response untill the resonance occurs, and then decrease the gain setting value. The relevant parameters and gain adjusting methods are described as follows: z KPP, Parameter P2-00 Proportional Position Loop Gain This parameter is used to determine the frequency response of position loop (position loop gain). It could be used to increase stiffness, expedite position loop response and reduce position error. When the setting value of KPP is higher, the response to the position command is quicker, the position error is less and the settling time is also shorter. However, if the setting value is over high, the machinery system may generate vibration or noise, or even overshoot during positioning. The position loop frequency response is calculated as follows: Position Loop Frequency Response (Hz) = z KVP, Parameter P2-04 Proportional Speed Loop Gain This parameter is used to determine the frequency response of speed loop (speed loop gain). It could be used to expedite speed loop response. When the setting value of KVP is higher, the response to the speed command is quicker. However, if the setting value is over high, it may result in the resonance of machinery system. The frequency response of speed loop must be higher than the 4~6 times of the frequency response of position loop. If frequency response of position loop is higher than the frequency response of speed loop, the machinery system may generate vibration or noise, or even overshoot during positioning. The speed loop frequency response is calculated as follows: Speed Loop Frequency Response When the value of P1-37 (no matter it is the measured load inertia value or the set load inertia value) is equal to the actual load inertia value, the actual speed loop frequency response will be: AC servo drive 149 6. Commissioning 150 Lexium 23A z KVI, Parameter P2-06 Speed Integral Compensation If the setting value of KVI is higher, the capability of decreasing the speed control deviation is better. However, if the setting value is over high, it may easily result in the vibration of machinery system. The recommended setting value is as follows: KVI (Parameter P2-06) y 1.5 x Speed Loop Frequency Response z NLP, Parameter P2-25 Low-pass Filter Time Constant of Resonance Suppression When the value of (J_load / J_motor) is high, the frequency response of speed loop may decrease. At this time, the users can increase the setting value of KVP (P2-04) to keep the frequency response of speed loop. However, when increasing the setting value of KVP (P2-04), it may easily result in the vibration of machinery system. Please use this parameter to suppress or eliminate the noise of resonance. If the setting value of NLP is higher, the capability of improving the noise of resonance is better. However, if the setting value is over high, it may easily lead to the instability of speed loop and overshoot of machinery system. The recommended setting value is as follows: z DST, Parameter P2-26 External Anti-Interference Gain This parameter is used to enhance the anti-interference capability and reduce the occurrence of overshoot. The default setting is 0 (Disabled). It is not recommended to use it in manual mode only when performing a few tuning on the value gotten through P2-32 Auto Mode. z PFG, Parameter P2-02 Position Feed Forward Gain This parameter is used to reduce position error and shorten the positioning settling time. However, if the setting value is over high, it may easily lead to the overshoot of machinery system. If the value of electronic gear ratio (P1-44/P1-45) is over than 10, the machinery system may also easily generate vibration or noise. AC servo drive Operation 7 At a Glance What's in this Chapter? This chapter contains the following topics: Topic AC servo drive Page Access channels 152 General Function Operation 153 Control Modes of Operation 156 Other functions 202 151 7. Operation Lexium 23A The chapter "Operation" describes the basic operating states, operating modes and functions of the device. WARNNG UNINTENDED BEHAVIOR The behavior of the drive system is governed by numerous stored data or settings. Unsuitable settings or data may trigger unexpected movements or responses to signals and disable monitoring functions. z Do NOT operate the drive system with unknown settings or data. z Verify that the stored data and settings are correct. z When commissioning, carefully run tests for all operating states and potential error situations. z Verify the functions after replacing the product and also after making changes to the settings or data. z Only start the system if there are no persons or obstructions in the hazardous area. Failure to follow these instructions can result in death, serious injury or equipment damage. 7.1 Access channels WARNNG UNEXPECTED BEHAVIOR CAUSED BY UNSUITABLE ACCESS CONTROL By means of unsuitable use of access channels, for example, commands could be unintendedly released or locked. z Verify that incorrect accesses are locked. z Verify that required accesses are available. Failure to follow these instructions can result in death, serious injury or equipment damage. The product can be addressed via different access channels. Access channels are: z Integrated HMI z Commissioning software z Digital input signals 152 AC servo drive Lexium 23A 7. Operation 7.2 General Function Operation 7.2.1 Fault Code Display Operation After entering the parameter mode P4-00 to P4-04 (Fault Record), press ENT key to display the corresponding fault code history for the parameter. Please refer to the Figure 7.1 Figure 7.1 7.2.2 JOG Operation After entering parameter mode P4-05, the users can follow the following steps to perform JOG operation. (Please also refer to Figure 7.2). Step1. Press the ENT key to display the JOG rpm speed. (The default value is 20 rpm). Step2. Press the UP or DOWN arrow keys to increase or decrease the desired JOG speed. (This also can be undertaken by using the SHIFT key to move the cursor to the desired unit column (the effected number will blink) then changed using the UP and DOWN arrow keys. The example display in Figure 7.2 is adjusted as 100 rpm). Step3. Press the ENT key when the desired JOG speed is set. The Servo Drive will display "JOG". Step4. Press the UP or DOWN arrow keys to jog the motor either N(CW) and P(CCW) direction. The motor will only rotate while the arrow key is activated. Step5. To change JOG speed again, press the MODE key. The servo Drive will display "P4 - 05". Press the ENT key and the JOG rpm speed will displayed again. Refer back to #2 and #3 to change speed. NOTE: 1) JOG operation is effective only when Servo On (when the servo drive is enabled). AC servo drive 153 7. Operation Lexium 23A Figure 7.2 7.2.3 Force Output Control Operation For testing, the digital outputs can be forced to be activated (ON) or inactivated (OFF) by using parameter P2-08 and P4-06. First, set P2-08 to 406 to enable the force output control function and then using P4-06 to force the digital outputs to be activated. Follow the setting method in Figure 7.3 to enter into Force Output Control operation mode. When P4-06 is set to 2, the digital output, DO2 is activated. When P4-06 is set to 5, the digital outputs, DO1 and DO3 are both activated. The parameter setting value of P4-06 is not retained when power is off. After re-power the servo drive, all digital outputs will return to the normal status. If P2-08 is set to 400, it also can switch the Force Output Control operation mode to normal Digital Output (DO) Control operation mode. The DO function and status is determined by P2-18 to P2-22. This function is enabled only when Servo Off (the servo drive is disabled). 154 AC servo drive Lexium 23A 7. Operation Figure 7.3 NOTE: As the display of P4-06 is hexadecimal, 0(zero) of the fifth digit will not show on the LED display. AC servo drive 155 7. Operation Lexium 23A 7.3. Control Modes of Operation 7.3.1 Control Modes of Operation The Lexium23 Plus series can be programmed to provide six single, eight dual modes and two multiple modes of operation. Their operation and description is listed in the following table. Mode External Position Control Internal Position Control Pt Pr Code Description 00 Position control for the servo motor is achieved via an external pulse command. 01 Position control for the servo motor is achieved via by internal position commands stored within the servo controller. Execution of the 8 positions is via Digital Input (DI) signals. Speed Control S 02 Speed control for the servo motor can be achieved via parameters set within the controller or from an external analog -10 ~ +10 Vdc command. Control of the internal speed parameters is via the Digital Inputs (DI). (A maximum of three speeds can be stored internally). Single Internal Speed Mode Control Sz 04 Speed control for the servo motor is only achieved via parameters set within the controller. Control of the internal speed parameters is via the Digital Inputs (DI). (A maximum of three speeds can be stored internally). 03 Torque control for the servo motor can be achieved via parameters set within the controller or from an external analog -10 ~ +10 Vdc command. Control of the internal torque parameters is via the Digital Inputs (DI). (A maximum of three torque levels can be stored internally). Tz 05 Torque control for the servo motor is only achieved via parameters set within the controller. Control of the internal torque parameters is via the Digital Inputs (DI). (A maximum of three torque levels can be stored internally). Pt-S 06 Either Pt or S control mode can be selected via the Digital Inputs (DI) Pt-T 07 Either Pt or T control mode can be selected via the Digital Inputs (DI). Pr-S 08 Either Pr or S control mode can be selected via the Digital Inputs (DI). Pr-T 09 Either Pr or T control mode can be selected via the Digital Inputs (DI). S-T 0A Either S or T control mode can be selected via the Digital Inputs (DI). Torque Control Internal Torque Control Dual Mode 156 Mode T AC servo drive Lexium 23A 7. Operation Mode Mode canopen Code 0B Reserved 0C Multiple Mode Description CAN communication control is achieved via the commands from the host (external) controller. Reserved Pt-Pr 0D Either Pt or Pr control mode can be selected via the Digital Inputs (DI). Pt-Pr-S 0E Either Pt or Pr or S control mode can be selected via the Digital Inputs (DI). Pt-Pr-T 0F Either Pt or Pr or T control mode can be selected via the Digital Inputs (DI). The steps of changing mode: (1) Switching the servo drive to Servo Off status. Turning SON signal of digit input to be off can completethis action. (2) Using parameter P1-01. (Refer to chapter 11). (3) After the setting is completed, cut the power off and restart the drive again. The following sections describe the operation of each control mode, including control structure, command source and loop gain adjustment, etc. 7.3.2 Position Control Mode The position control mode (Pt or Pr mode) is usually used for the applications requiring precision positioning, such as industry positioning machine, indexing table etc. Lexium23 Plus series servo drives support two kinds of command sources in position control mode. One is an external pulse train (Pt: Position Terminals, External Position Control) and the other is internal parameter (Pr: Position Register, i.e. internal parameters P6-00 to P6-17, Internal Position Control). The external pulse train with direction which can control the rotation angle of servo motor. The max. input frequency for the external pulse command is 4MKpps. In order to provide a convenient position control function, Lexium23 Plus servo drive provides 8 internal preset parameters for position control. There are two setting methods of internal parameters, one is to set different position command into these 8 internal parameters before operation and then use POS0~POS2 of DI signals of CN1 to perform positioning control. The other setting method is to use serial communication to change the setting value of these eight internal parameters. To make the servo motor and load operate more smoothly, Lexium23 Plus servo drive also provide complete Position Spine Line (P-curve) profile for position control mode. For the closed-loop positioning, speed control loop is the principal part and the auxiliary parameters are position loop gain and feed forward compensation. The users can also select two kinds of tuning mode (Manual/Auto modes) to perform gain adjustment. This Section 7.3.2 mainly describes the applicability of loop gain adjustment and feed forward compensation of Lexium23 Plus servo system. AC servo drive 157 7. Operation 7.3.2.1 Command Source of Position (Pt) Control Mode Lexium 23A The command source of P mode is external pulse train input form terminals. There are three types of pulse input and each pulse type is with logic type (positive (+), negative (-)). They all can be set in parameter P1-00. Please refer to the following relevant parameters: Relevant Parameter: P1-00r PTT External Pulse Input Type Address: 0100H, 0101H Default: 0x2 Related Section: Applicable Control Mode: Pt Section 7.3.2.1 Unit: N/A Range: 0 ~ 1132 Data Size: 16-bit Display Format: Hexadecimal Settings: A: Input pulse type 0: AB phase pulse (4x) (Quadrature Input) 1: Clockwise (CW) + Counterclockwise(CCW) pulse 2: Pulse + Direction B: Input pulse filter This setting is used to suppress or reduce the chatter caused by the noise, etc. However, if the instant input pulse filter frequency is over high, the frequency that exceeds the setting value will be regarded as noise and filtered. 158 B Low Filter Setting Value High Filter 0 1.66Mpps 0 6.66Mpps 1 416Kpps 1 1.66Mpps 2 208Kpps 2 833Kpps 3 104Kpps 3 416Kpps AC servo drive Lexium 23A 7. Operation C: Input polarity Pulse Type 0=Positive Logic Forward 1=Negative Logic Reverse Forward Reverse AB phase pulse (Quadrature) CW + CCW pulse Pulse + Direction Input pulse interface Max. input pulse frequency Line driver/Line receiver 500Kpps/4Mpps Open collector 200Kpps D: Source of pulse command Setting value Input pulse interface Remark 0 Low-speed pulse CN1 Terminal Identification: PULSE, SIGN 1 High-speed puls CN1 Terminal Identification: HPULSE, HSIGN Note: The source of pulse command can also be determined by digital input, PTCMS. When the digital input function is used, the source of pulse command is from digital input. Position pulse can be input from these terminals, PULSE (43), /PULSE (41), HPULSE (38), /HPULSE (29), SIGN (36), /SIGN (37) and HSIGN (46), /HSIGN (40). It can be an open-collector circuit or line driver circuit. For the detail wiring, please refer to 5.3.1. AC servo drive 159 7. Operation 7.3.2.2 Command Source of Position (Pr) Control Mode Lexium 23A The command sources of Pr mode are (P6-00, P6-01) ~ (P6-16, P6-17) these 8 built-in parameters. Using with external I/O signals (CN1, POS 0 to POS 5 and CTRG) can select one of the 8 built-in parameters to be position command. Please refer to the table below: Position Command POS2 POS1 POS0 CTRG Parameters P1 0 0 0 K P6-03 P2 0 0 1 K P6-04 P3 0 1 0 K P6-06 P4 0 1 1 K P6-08 P5 1 0 0 K P6-10 P6 1 0 1 K P7 1 1 0 K P6-14 P8 1 1 1 K P6-16 P6-02 P6-05 P6-07 P6-09 P6-11 P6-12 P6-13 P6-15 P6-17 State of POS0~5: 0 indicates the contact is OFF (Normally Open) 1 indicates the contact is ON (Normally Closed) CTRGA: the instant time when the contact changes from 0 (open) to 1 (closed). The application of absolute and incremental position control is various and multiple. This kind of position control is equal to a simple sequence control. Users can easily complete the cycle running by using the above table. For example, the position command, P1 is 10 turns and P2 is 20 turns. Give the position command P1 first and then give the position command P2. The difference between absolute and incremental position control is shown as the figure below: 160 AC servo drive Lexium 23A 7.3.2.3 Structure of Position Control Mode 7. Operation Basic Structure: In order to pursue the goal of perfection in position control, the pulse signal should be modified through position command processing and the structure is shown as the figure below: Lexium23 Plus Series: Using parameter can select Pr mode and Pt mode. Electronic gear ratio can be set in both two modes to set proper position revolution. Lexium23 Plus series servo drives also provide S-curve and low-pass filter, which are used whenever the motor and load need to be operated more smoothly. As for the information of electronic gear ratio, S-curve and low-pass filter, please refer to the following sections 7.3.2.4, 7.3.2.5 and 7.3.2.6. AC servo drive 161 7. Operation Lexium 23A Pulse Inhibit Input Function (INHIBIT) This function is activated via digital inputs (Please refer to parameter P2-10 ~ P2-17 and DI INHP in Table 11.A).When the drive is in position mode, if INHP is activated, the external pulse input command is not valid and the motor will stop (Please note that only DI8 supports this function). 7.3.2.4 S-curve Filter for Position Control 162 The S-curve filter is for the position smoothing of motion command. Using S-curve filter can run the servo motor more smoothly in response to a sudden position command. Since the speed and acceleration curve are both continuous and the time for the servo motor to accelerate is short, using Scurve filter not only can improve the performance when servo motor accelerate or decelerate but also can make motor to operate more smoothly (from mechanical view). When the load is change, the motor usually run not smoothly when starts to run and stop due to the friction and inertia change. At this moment, users can increase Accel/Decel S-curve constant (TSL), Accel time constant (TACC) and Decel time constant (TDEC) to improve the performance. Because the speed and angle acceleration are continuous when position command is changed to pulse signal input, so it is not needed to use Scurve filter. AC servo drive Lexium 23A 7. Operation Relevant Parameters: P1-34 TACC Acceleration Time Address: 0144H, 0145H Default: 200 Related Section: Applicable Control Mode: S Section 7.3.3.3 Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: This parameter is used to determine the acceleration time to accelerate from 0 to its rated motor speed. The functions of parameters P1-34, P1-35 and P1-36 are each individual. When P1-36 is set to 0 (Disabled), the settings of P1-34, P1-35 are still effective. It indicates that the parameters P1-34 and P1-35 will not become disabled even when P1-36 is disabled. Please note: 1) When the source of speed command is analog command, the maximum setting value of P1-36 is set to 0, the acceleration and deceleration function will be disabled. 2) When the source of speed command is analog command, the maximum setting value of P1-34 is limited to 20000 automatically. AC servo drive 163 7. Operation Lexium 23A P1-35 TDEC Deceleration Time Address: 0146H, 0147H Default: 200 Related Section: Applicable Control Mode: S Section 7.3.3.3 Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: This parameter is used to determine the acceleration time to accelerate from 0 to its rated motor speed. The functions of parameters P1-34, P1-35 and P1-36 are each individual. When P1-36 is set to 0 (Disabled), the settings of P1-34, P1-35 are still effective. It indicates that the parameters P1-34 and P1-35 will not become disabled even when P1-36 is disabled. Please note: 1 When the source of speed command is analog command, the maximum setting value of P1-36 is set to 0, the acceleration and deceleration function will be disabled. 2 When the source of speed command is analog command, the maximum setting value of P1-35 is limited to 20000 automatically. P1-36 TSL Accel /Decel S-curve Communication Addr.: 0124H Default: 0 Related Section: Unit: msec Section 7.3.3.3 Applicable Control Mode: S, Pr Unit: msec Range: 0 ~ 65500 (0: Disabled) Data Size: 16-bit Display Format: Decimal Settings: This parameter is used to make the motor run more smoothly when startup and windup. Using this parameter can improve the motor running stability. TACC: P1-34, Acceleration time TDEC: P1-35, Deceleration time TSL: P1-36, Accel /Decel S-curve Total acceleration time = TACC + TSL Total deceleration time = TDEC + TSL The functions of parameters P1-34, P1-35 and P1-36 are each individual. When P1-36 is set to 0 (Disabled), the settings of P1-34, P1-35 are still effective. It indicates that the parameters P1-34 and P1-35 will not become disabled even when P1-36 is disabled. Please note: 1 When the source of speed command is analog command, the maximum setting value of P1-36 is set to 0, the acceleration and deceleration function will be disabled. 2 When the source of speed command is analog command, the maximum setting value of P1-36 is limited to 10000 automatically. 164 AC servo drive Lexium 23A 7.3.2.5 Electronic Gear Ratio 7. Operation Relevant parameters: P1-44r GR1 Electronic Gear Ratio (1st Numerator) (N1) Address: 0158H, 0159H Default: 128 Related Section: Applicable Control Mode: Pt, Pr Section 7.3.2.5 Unit: pulse Range: 1 ~ (229-1) Data Size: 32-bit Display Format: Decimal Settings: This parameter is used to set the numerator of the electronic gear ratio. The denominator of the electronic gear ratio is set by P1-45. P2-60 ~ P2-62 are used to set the additional numberators. Please note: 1 In Pt mode, the setting value of P1-44 can be changed only when the servo drive is enabled (Servo On). 2 In Pr mode, the setting value of P1-44 can be changed only when the servo drive is disabled (Servo Off). P1-45r GR2 Electronic Gear Ratio (Denominator) (M) Address: 015AH, 015BH Default: 10 Related Section: Applicable Control Mode: Pt, Pr Section 7.3.3.6 Unit: pulse Range: 1 ~ (231-1) Data Size: 32-bit Display Format: Decimal Settings: This parameter is used to set the denominator of the electronic gear ratio. The numerator of the electronic gear ratio is set by P1-44. P2-60 ~ P2-62 are used to set the additional numberators. As the wrong setting may cause motor to run chaotically (out of control) and it may lead to personnel injury, therefore, ensure to observe the following rule when setting P1-44, P1-45. The electronic gear ratio setting (Please also see P1-44, P2-60 ~ P2-62): The electronic gear ratio setting range must be within: 1/50 Cmd_E = command data Absolute (absolute) position Cmd_O retain unchanged command DO signal: CMD_OK is OFF Cmd_E+= command data Incremental (incremental) position Cmd_O retain unchanged command DO signal: CMD_OK is OFF Cmd_E retain unchanged Stop Cmd_O continuously command output DI signal, DO: CMD_OK output retain STP unchanged Homing command Cmd_E retain unchanged Cmd_O retain unchanged DO signal: CMD_OK is OFF DO signal: HOME is OFF => When position command is executing=> Cmd_E retain unchanged Cmd_O continuously output ... Cmd_E retain unchanged Cmd_O continuously output ... => When position command is completed Cmd_E retain unchanged Cmd_O = Cmd_E DO signal: CMD_OK is ON Cmd_E retain unchanged Cmd_O = Cmd_E DO signal: CMD_OK is ON Cmd_E retain unchanged Cmd_O stop in accordance with deceleration curve Cmd_E retain unchanged Cmd_O = position at stop DO signal: CMD_OK is ON Cmd_E continuously output Cmd_O continuously output ... ... Cmd_E = Z pulse (absolute position) Cmd_O = position at stop DO signal: CMD_OK is ON DO signal: HOME is ON Cmd_E continuously output Cmd_O continuously output. After speed command is completed, it indicates that the speed reaches the setting value and the motor will not stop. DO signal: CMD_OK is OFF Enter Pr at the first time ( Servo Off -> Servo On Cmd_O = Cmd_E = current motor feedback position or other mode for entering Pr mode) Note: The incremental position command performs accumulation according to the end of the position command (Cmd_E). It is irrelevant to current motor position and command timing as well. Speed command AC servo drive 219 8. Motion Control Function Lexium 23A 8.7 Homing Function of Pr Mode The homing function determines the homing characteristics of servo motors. The purpose of homing function is used to connect the position of Z pulse of motor encoder to the internal coordinate of the servo drive. The coordinate value corresponds to Z pulse can be specified. After homing operation is completed, the stop position will not locate at the position of Z pulse. This is because the motor must accelerate to stop when Z pulse is found. Generally, the motor stop position will be a little ahead of the position of Z pulse. At this time, Z pulse is set correctly so it will not affect the position precision. For example, if the coordinate corresponds to Z pulse is set to 100, after homing operation is completed, Cmd=300. It indicates that the acceleration distance is equal to 300-100=200(PUU). Since Cmd_E=100 (absolute position of Z pulse), if the users want to command the motor to return to the position of Z pulse, just set absolute position command to 100 or incremental position command to 0. In Pr mode of Lexium23 Plus servo drives series, after homing operation, it can execute the specified path and command the motor to return to the position of Z pulse automatically. When homing function is executed, the software limit function is disabled. 220 AC servo drive Lexium 23A 8. Motion Control Function 8.8 DI and DO signals of Pr Mode DI signals: CTRG, SHOM, STP, POS0 ~ POS2, ORG, PL(CCWL), NL(CWL) DO signals: CMD_OK, MC_OK, TPOS, ALRM, CAP_OK AC servo drive 221 8. Motion Control Function Lexium 23A Trigger method of Pr command: There are 8 position settings in Pr mode. Path 0 is homing mode and the others (Path 1 ~ 8) can be userdefined. For the trigger method of Pr command, please refer to the table below: Command Source Standard DI signals: Method CTRG + POS0 ~ 2 Special Method Software Setting 222 DI signals: STP,SHM P5-07 Explanation Use DI signals, POS0 ~ 5 to specify the desired trigger path number, and then use the rising-edge of DI signal, CTRG to trigger Pr command. Suitable application: PC or PLC commands the servo drive by using DI signals DI signal: Set STP from OFF V ON, and the command will stop. DI signal: Set SHOM from OFF V ON, and the servo drive will start to perform homing operation. Set P5-07 to the desired trigger path number and it will trigger the dedicated position command immediately. P5-07 can be set through the keypad / communication (RS-485 and CANopen). Suitable application: PC or PLC commands the servo drive by using the communication. AC servo drive Lexium 23A 8. Motion Control Function 8.9 Parameter Settings of Pr Mode 1) Target speed: P5-60 ~ P5-75 (Moving Speed Setting of Position 0 ~ 15), total 16 groups Bit W0 15 ~ 0 TARGET_SPEED:0.1 ~ 6000.0(rpm) 2) Accel / Decel time: P5-20 ~ P5-35 (Accel / Decel Time 0 ~ 15), total 16 parameters Bit W0 15 ~ 0 T_ACC / T_DEC:1 ~ 65500(msec) Note: The acceleration time is used for DO signals, STP/EMS/NL(CWL)/PL(CCWL) when the users want to stop the motor. The function of P5-07 will refer to this setting when perform stop positioning as well. 3) Delay time: P5-40 ~ P5-55 (Delay Time 0 ~ 15), total 16 groups. Bit W0 15 ~ 0 IDLE:0 ~ 32767(msec) 4) Path parameters: P5-00 ~ P5-09, P6-00 ~ P6-01, total 12 DWORD. P5-00 P5-01 P5-02 P5-03 P5-04 P5-05 P5-06 P5-07 P5-08 P5-09 P6-00 P6-01 AC servo drive 32 BIT Reserved Reserved (for internal testing, do not use it) Reserved (for internal testing, do not use it) Deceleration Time of Protectin Function Homing Mode 1st Speed Setting of High Speed Homing 2nd Speed Setting of Low Speed Homing Trigger Position Command (Pr mode only) Forward Software Limit Reverse Software Limit Homing Definition Homing Definition Value (Z pulse position) 223 8. Motion Control Function Lexium 23A 5) Path Definition: P6-02 ~ P6-17 (64 BIT), total 8 groups (2N). Each path occupies two parameters. BIT DW0 DW1 31 ~ 28 - 27 ~ 24 23 ~ 20 19 ~ 16 15 ~ 12 11 ~ 8 7~4 DLY SPD DEC ACC OPT DATA (32 bit): Target Position. Unit: Pulse of User Unit 3~0 0 OPT: OPT Bit 7 Bit 6 CMD 0 1 Bit 5 - Bit 4 INS Explanation 0 - Absolute position command: Cmd_E = DATA (Note 1) Incremental position command: Cmd_E = Cmd_E + DATA (Note 2) 0 0 * It can accept DI signals, STP (Motor Stop), SNL(SCWL, Reverse Software Limit), SPL(SCCWL, Forward Software Limit). INS: Interrupt the previous path. CMD: The calculation method for Cmd_E (End of position command) is described in the notes below: Note 1: The end of position command is an absolute position command which is equal to DATA directly. Note 2: The end of the position command is an incremental position command which is equal to the end of the position command (Cmd_E, monitor variable 40h) plus a designated DATA. ACC: Acceleration time DEC1 / DEC2: 1st deceleration time / 2nd deceleration time. DLY: Delay time 224 AC servo drive Lexium 23A 8. Motion Control Function 6) Homing Definition: P6-00 ~ P6-01, (64 bits), total 1 group. Bit DW0 DW1 31 ~ 28 BOOT 27 ~ 24 - 23 ~ 20 DLY 19 ~ 16 15 ~ 12 DEC2 DEC1 ORG_DEF (32 bit) 11 ~ 8 ACC 7~4 PATH 3~0 BOOT PATH: 0 ~8. Path style (4 bits) 0: Stop mode. Motor stops after homing is completed. 1~8: Auto mode. Motor goes the dedicated path 1 ~ 8 after homing is completed. ACC: Acceleration time DEC1 / DEC2: 1st deceleration time / 2nd deceleration time.. DLY: Delay time BOOT: Boot mode. Disable or enable homing function when the servo drive is applied to power (power on). 0: Disable homing function 1: Enable homing function (when the servo drive is applied to power, first time Servo On) ORG_DEF: Homing definition value which is determined by the parameter P6-01. The homing definition value does not necessarily have to be 0. A. Lexium23 Plus servo drives does not provide the functions that find Z pulse and regard Z pulse as "Home". Therefore, it needs to decide if the motor return to Z pulse position when homing operation is completed. After home sensor or Z pulse is found, the motor must accelerate to stop. Generally, the motor stop position will be a little ahead of the position of Z pulse. Do not return to Z pulse: Set PATH=O Return to Z pulse: Set PATH= a non-zero value and set absolute position command=ORG_DEF. CMD_O:Command Output Position CMD_E:Command End Position B. Position offset values are not defined when performing homing operation. After homing operation, the position offset values can be set as a dedicated Pr path. For example, if the users want the motor to move a distance S (relative to home senor or Z pulse), and defined the position coordinate as P, set Pr path as a non-zero value and set ORG_DEF=P - S. (P is the absolute position command and S is the incremental position command) AC servo drive 225 8. Motion Control Function Lexium 23A 8.9.1 Path Order 1) Each path can set to interrupt the previous path (INS) or overlap the next path (OVLP). 2) The priority of INS is higher than OVLP. PATH 1 PATH 2 Path Order OVLP=0 INS=0 In order OVLP=1 INS=0 Overlap OVLP=0 OVLP=1 INS=1 Interrupt Output Note PATH1 and PATH2 can be speed or position DLY 1 command When PATH 2 is a speed command, OVLP NO DLY function is disabled, PATH1 and PATH2 can be speed or position N/A command 8.9.2 Pr Path 1) Path In Order Path 1: AUTO, DLY is set Path 2: INS is not set (DLY: Delay time is calculated from the time when the position command is completed) Path 1: Speed command, DLY is set Path 2: Position command (DLY: Delay time is calculated from the time when the position command is completed) 2) Path Overlap Path 1: OVLP is set, DLY can not be set. Path 2: INS is not set 226 AC servo drive Lexium 23A 8. Motion Control Function 3) Internal Interrupt Path 1: AUTO, DLY is set Path 2: INS is set (DLY is effective for internal interrupt) This path setting can be used to create complicated position profile. 4) External Interrupt Path 1: AUTO or SINGLE, no matter DLY is set or not. Path 2: INS is set (DLY is effective for external interrupt) This path setting can be used to change position profile freely. AC servo drive 227 8. Motion Control Function 228 Lexium 23A AC servo drive Communication 9 At a Glance What's in this Chapter? AC servo drive This chapter contains the following topics: Topic Page RS-485 Communication Hardware Interface 230 Communication Parameter Settings 232 MODBUS Communication Protocol 236 Communication Parameter Write-in and Read-out 245 229 9. Communication Lexium 23A 9.1 RS-485 Communication Hardware Interface The Lexium23 Plus series servo drives support RS-485 serial communication to connect a host system such as a PLC or machine controller. All aspects of control, operation and monitoring as well as programming of the controller can be achieved via communication. RS-485 230 z Configuration z Cable Connection AC servo drive Lexium 23A 9. Communication NOTE: 1) The maximum cable length is 100m (39.37inches) when the servo drive is installed in a location where there are only a few interferences. Please note, RFI / EME noise should be kept to a minimum, communication cable should kept apart from high voltage wires. If a transmission speed of 38400 bps or greater is required, the maximum length of the communication cable is 15m (50ft.) which will ensure the correct and desired baud rate. 2) The number shown in the pervious figure indicates the terminal number of each connector. 3) The power supply should provide a +12V and higher DC voltage. 4) Please use a REPEATER if more than 32 synchronous axes are required. Maximum 254 servo drives can be connected. 5) For the terminal identification of CN3, please refer to Section 5.2.10. AC servo drive 231 9. Communication Lexium 23A 9.2 Communication Parameter Settings The following describes the communication addresses for the communication parameters. For communication parameters, please refer to the Chapter 9. 0300H 0301H Communication Address Setting Default: 0x7F Range: 0x01 ~ 0x7F Settings (Hexadecimal): Display 0 0 Y X Range - - 0~7 0~F When using RS-485 communication, this parameter is used set the communication address in hexadecimal format. If the AC servo drive is controlled by RS-485 communication, each drive (or device) must be uniquely identified. One servo drive only can set one address. If the address is duplicate, there will be a communication fault. This address is an absolute address which represents the servo drive on a RS485 network. When the address of host (external) controller is set to 0xFF, it is with auto-respond function. Then, the servo drive will receive from and respond to host (external) controller both no matter the address is matching or not. However, the parameter P3-00 cannot be set to 0xFF. 232 AC servo drive Lexium 23A 9. Communication 0302H 0303H Transmission Speed Default: 0x0203 Range: 0x0000 ~ 0x0405 Settings (Hexadecimal): Display 0 Z Y X COM Port - CAN - RS-485 Range 0 0~4 0 0~5 X: Baud rate setting 0: Baud rate 4800 1: Baud rate 9600 2: Baud rate 19200 3: Baud rate 38400 4: Baud rate 57600 5: Baud rate 115200 Y: Reserved. Must be set to 0. Z: CANopen Data transmission speed setting. 0: 125K bits / second 1: 250K bits / second 2: 500K bits / second 3: 750K bits / second 4: 1.0M bits / second Please note: 1. When setting this parameter via CANopen communication, only the setting of Z (data transmission speed setting) can be configured. This parameter is used to set the desired transmission speed between the computer and AC servo drive. Users can set this parameter and control transmission speed to reach the maximum baud rate of 115200 bps. 0304H 0305H Communication Protocol Default: 6 Range: 0~8 Settings: 0: Modbus ASCII mode, <7,N,2> 1: Modbus ASCII mode, <7,E,1 > 2: Modbus ASCII mode, <7,O,1> 3: Modbus ASCII mode, <8,N,2 > 4: Modbus ASCII mode, <8,E,1> 5: Modbus ASCII mode, <8,O,1> 6: Modbus RTU mode, <8,N,2> 7: Modbus RTU mode, <8,E,1> 8: Modbus RTU mode, <8,O,1> This parameter is used to set the communication protocol. The alphanumeric characters represent the following: 7 or 8 is the number of data bits; N, E or O refers to the parity bit, Non, Even or Odd; the 1 or 2 is the numbers of stop bits. AC servo drive 233 9. Communication Lexium 23A 0306H 0307H Transmission Fault Treatment Default: 0 Range: 0~1 Settings: 0: Display fault and continue operating 1: Display fault and decelerate to stop operating (deceleration time is determined by parameter P5-03) This parameter is used to determine the operating sequence once a communication fault has been detected. If '1' is selected the drive will stop operating upon detection the communication fault. The mode of stopping is set by parameter P1-32. 0308H 0309H Communication Time Out Detection Watch Dog Timer (It is not recommended to change the factory default setting if not necessary) Default: 0 Range: 0~20 The factory default setting is set to 0 and it indicates this function is disabled. When this parameter is set to any value over 0, it indicates that the timer is enabled. The value set in this parameter is the communication time and the communication time out detection should be completed within the time. Otherwise, a communication error will occur. For example, if the value set in this parameter is 5, it indicates that the communication time out detection will be activated once in five seconds or a communication error will occur. 234 AC servo drive Lexium 23A 9. Communication 030CH 030DH Digital Input Communication Function Digital Input Control: Default: 0 Range: 0x0000 ~ 0x3FFF Bit0 ~ Bit 7 corresponds with DI1 ~ DI8. The least significant bit (Bit0) shows DI1 status and the most significant bit (Bit7) shows DI8 status. Bit settings: 0: Digital input is controlled by external command (via CN1) 1: Digital input is controlled by parameter P4-07 For the settings of DI1 ~ DI8, please refer to P2-10 ~ P2-17. The setting of this parameter determines how the Digital Inputs (DI) accept commands and signals. Input commands or signals through the DI can be either from an external source, through the CN1 interface connector, or via communication (upon software). If this parameter is set to "0", all commands are external and via CN1; if this parameter is set to "FFFF"(hexadecimal), all the DI signals are via communication (upon software). For example, if P3-06 is set to 55 ("binary" display is 01010101), it indicates that Digital Inputs 1, 3, 5, & 7 are controlled by external commands and Digital Inputs 2, 4, 6, & 8 are controlled by communication (upon software). Please see Chapter 4.4.5 DI Signal Display Diagnosis Operation for display layout of the Digital Signal selection. The Digital Input Control parameter, P3-06 also works in conjunction with the Digital Input Status parameter P4-07 which has several functions. The contents of P4-07 is "read only" via the drive keypad and will display the state on or off of the eight Digital Inputs which have been set in accordance to P3-06. For E xample; if P3-06 has been set to "FFFF" (All digital inputs are via communication (upon software)) and the P4-07 display is 11 ("binary" display is 00010001), it indicates that the state of Digital Inputs 1 & 5 are on and the state of Digital Inputs 2, 3, 4, 6, 7 & 8 are off. 030EH 030FH Communication Response Delay Time Default: 0 Range: 0~1000 This parameter is used to delay the communication time that servo drive responds to host controller (external controller). When this parameter is set to 0, it indicates that the communication time that servo drive responds to host controller (external controller) will no be delayed. AC servo drive 235 9. Communication Lexium 23A 9.3 MODBUS Communication Protocol When using RS-485 serial communication interface, each Lexium23 Plus servo drive has a preassigned communication address specified by parameter "P3-00". The computer then controls each AC servo drive according to its communication address. Lexium23 Plus servo drives can be set up to communicate on a MODBUS networks using on of the following modes: ASCII (American Standard Code for Information Interchange) or RTU (Remote Terminal Unit). Users can select the desired mode along with the serial port communication protocol in parameter "P3-02". Code Description: ASCII Mode: Each 8-bit data is the combination of two ASCII characters. For example, a 1-byte data: 64 Hex, shown as '64' in ASCII, consists of '6' (36Hex) and '4' (34Hex). The following table shows the available hexadecimal characters and their corresponding ASCII codes. Character ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ASCII code 30H 31H 32H 33H 34H 35H 36H ‘7’ 37H Character ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’ ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU Mode: Each 8-bit data is the combination of two 4-bit hexadecimal characters. For example, a 1-byte data: 64 Hex. 236 AC servo drive Lexium 23A Data Format: 9. Communication 10-bit character frame (For 7-bit character) 11-bit character frame (For 8-bit character) AC servo drive 237 9. Communication Communication Protocol: Lexium 23A ASCII Mode: STX ADR CMD DATA (n-1) …… DATA (0) LRC End 1 End 0 Start character ': ' (3AH) Communication address: 1-byte consists of 2 ASCII codes Command code: 1-byte consists of 2 ASCII codes Contents of data: n word = n x 2-byte consists of n x 4 ASCII codes, n ≤ 12 Command code: 1-byte consists of 2 ASCII codes End code 1: (0DH)(CR) End code 0: (0AH)(LF) RTU Mode: STX ADR CMD DATA(n-1) …… DATA(0) CRC End 1 238 A silent interval of more than 10ms Communication address: 1-byte Command code: 1-byte Contents of data: n word = n x 2-byte, n ≤ 12 Command code: 1-byte A silent interval of more than 10ms AC servo drive Lexium 23A 9. Communication STX (Communication Start) ASCII Mode: ':' character RTU Mode: A silent interval of more than 10ms ADR (Communication Address) The valid communication addresses are in the range of 1 to 254. For example, communication to AC servo drive with address 16 decimal: ASCII Mode: ADR='1', '0'=> '1'=31H, '0'=30H RTU Mode: ADR = 10H CMD (Command Codes) and DATA (Data Characters) The format of data characters depends on the command code. The available command codes and examples for AC servo drive are described as follows: Command code: 03H, read N words. The maximum value of N is 10. For example, reading continuous 2 words from starting address 0200H of AC servo drive with address 01H. ASCII Mode: Command message: STX ADR CMD Response message: ‘:’ ‘0’ ‘1’ ‘0’ ‘3’ ‘0’ Starting data address ‘2’ ‘0’ ‘0’ ‘0’ Number of data ‘0’ ‘0’ ‘2’ LRC Check End 1 End 0 ‘F’ ‘8’ (0DH) (CR) (0AH) (LF) STX ADR CMD ‘1’ ‘0’ ‘3’ Number of data (Count by byte) ‘0’ Contents of starting data address 0200H ‘0’ Contents of second data address 0201H LRC Check End 1 End 0 AC servo drive ‘:’ ‘0’ ‘4’ ‘0’ ‘B’ ‘1’ ‘1’ ‘F’ ‘4’ ‘0’ ‘E’ ‘8’ (0DH) (CR) (0AH) (LF) 239 9. Communication Lexium 23A RTU Mode: Command message: ADR CMD Starting data address Number of data (Count by word) CRC Check Low CRC Check High Response message: 01H 03H 02H (Upper bytes) 00H (Lower bytes) 00H 02H C5H (Lower bytes) B3H (Upper bytes) ADR 01H CMD 03H Number of data 04H (Count by byte) Contents of starting 00H (Upper bytes) data address B1H (Lower bytes) 0200H Contents of second data address 0201H CRC Check Low CRC Check High 1FH (Upper bytes) 40H (Lower bytes) A3H (Lower bytes) D4H (Upper bytes) Command code: 06H, write 1 word For example, writing 100 (0064H) to starting data address 0200H of Lexium23 Plus servo drives with address 01H. ASCII Mode: Command message: STX ADR CMD Response message: ‘:’ ‘0’ ‘1’ ‘0’ ‘6’ STX ADR CMD ‘0’ Starting data address Content of data ‘2’ ‘0’ End 1 End 0 240 ‘1’ ‘0’ ‘6’ ‘0’ Starting data address ‘2’ ‘0’ ‘0’ ‘0’ ‘0’ ‘0’ ‘0’ ‘6’ Content of data ‘4’ LRC Check ‘:’ ‘0’ ‘9’ ‘3’ (0DH) (CR) (0AH) (LF) ‘0’ ‘6’ ‘4’ LRC Check End 1 End 0 ‘9’ ‘3’ (0DH) (CR) (0AH) (LF) AC servo drive Lexium 23A 9. Communication RTU Mode: Command message: ADR CMD Starting data address Content of data CRC Check Low CRC Check High Response message: 01H 06H 02H (Upper bytes) 00H (Lower bytes) 00H (Upper bytes) 64H (Lower bytes) 89H (Lower bytes) 99H (Upper bytes) ADR CMD Starting data address Content of data CRC Check Low CRC Check High 01H 06H 02H (Upper bytes) 00H (Lower bytes) 00H (Upper bytes) 64H (Lower bytes) 89H (Lower bytes) 99H (Upper bytes) LRC (ASCII Mode): LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the values of the bytes from ADR to last data character then calculating the hexadecimal representation of the 2's-complement negation of the sum. For example, reading 1 word from address 0201H of the Lexium23 Plus servo drive with address 01H. STX ADR CMD ‘:’ ‘0’ ‘1’ ‘0’ ‘3’ ‘0’ Starting data address ‘2’ ‘0’ ‘1’ ‘0’ Number of data ‘0’ ‘0’ ‘1’ LRC Check End 1 End 0 ‘F’ ‘8’ (0DH) (CR) (0AH) (LF) 01H+03H+02H+01H+00H+01H = 08H, the 2's complement negation of 08H is F8H. Hence, we can know that LRC CHK is 'F', '8'. AC servo drive 241 9. Communication Lexium 23A CRC (RTU Mode): CRC (Cyclical Redundancy Check) is calculated by the following steps: Step 1: Load a 16-bit register (called CRC register) with FFFFH. Step 2: Exclusive OR the first 8-bit byte of the command message with the low order byte of the 16-bit CRC register, putting the result in the CRC register. Step 3: Extract and examine the LSB. If the LSB of CRC register is 0, shift the CRC register one bit to the right. If the LSB of CRC register is 1, shift the CRC register one bit to the right, then Exclusive OR the CRC register with the polynomial value A001H. Step 4: Repeat step 3 until eight shifts have been performed. When this is done, a complete 8-bit byte will have been processed, then perform step 5. Step 5: Repeat step 2 to step 4 for the next 8-bit byte of the command message. Continue doing this until all bytes have been processed. The final contents of the CRC register are the CRC value. NOTE: 1) When transmitting the CRC value in the message, the upper and lower bytes of the CRC value must be swapped, i.e. the lower order byte will be transmitted first. 2) For example, reading 2 words from address 0101H of the AC servo drive with address 01H. The final content of the CRC register from ADR to last data character is 3794H, then the command message is shown as follows. What should be noticed is that 94H have to be transmitted before 37H. ARD CMD Starting data address Number of data (Count by word) CRC Check Low CRC Check High 01H 03H 01H (Upper byte) 01H (Lower bytes) 00H (Upper bytes) 02H (Lower bytes) 94H (Lower bytes) 37H (Upper bytes) End1, End0 (Communication End) ASCII Mode: In ASCII mode, (0DH) stands for character '\r' (carriage return) and (0AH) stands for character '\n' (new line), they indicate communication end. RTU Mode: In RTU mode, a silent interval of more than 10ms indicates communication end. 242 AC servo drive Lexium 23A 9. Communication The following is an example of CRC generation using C language. The function takes two arguments: unsigned char* data; unsigned char length The function returns the CRC value as a type of unsigned integer. unsigned int crc_chk(unsigned char* data, unsigned char length) { int j; unsigned int reg_crc=0xFFFF; while( length-- ) { reg_crc^= *data++; for (j=0; j<8; j++ ) { if( reg_crc & 0x01 ) { /*LSB(bit 0 ) = 1 */ reg_crc = (reg_crc >> 1)^0xA001; } else { reg_crc = (reg_crc>>1); } } } return reg_crc; } PC communication program example: #include #include #include #include #define PORT 0x03F8 /* the address of COM 1 */ #define THR 0x0000 #define RDR 0x0000 #define BRDL 0x0000 #define IER 0x0001 #define BRDH 0x0001 #define LCR 0x0003 #define MCR 0x0004 #define LSR 0x0005 #define MSR 0x0006 unsigned char rdat[60]; /* read 2 data from address 0200H of LXM23 with address 1 */ unsigned char tdat[60]={':', '0', '1', '0', '3', '0', '2', '0', '0', '0', '0', '0', '2', 'F', '8', '\r', '\n'}; void main() { AC servo drive 243 9. Communication Lexium 23A int I; outportb(PORT+MCR,0x08); /* interrupt enable */ outportb(PORT+IER,0x01); /* interrupt as data in */ outportb(PORT+LCR,( inportb(PORT+LCR) | 0x80 ) ); /* the BRDL/BRDH can be access as LCR.b7 == 1 */ outportb(PORT+BRDL,12); outportb(PORT+BRDH,0x00); outportb(PORT+LCR,0x06); /* set prorocol <7,E,1> = 1AH, <7,O,1> = 0AH <8,N,2> = 07H <8,E,1> = 1BH <8,O,1> = 0BH */ for( I = 0; I<=16; I++ ) { while( !(inportb(PORT+LSR) & 0x20) ); /* wait until THR empty */ outportb(PORT+THR,tdat[I]); /* send data to THR */ } I = 0; while( !kbhit() ) { if( inportb(PORT+LSR)&0x01 ) { /* b0==1, read data ready */ rdat[I++] = inportb(PORT+RDR); /* read data from RDR */ } } } 244 AC servo drive Lexium 23A 9. Communication 9.4 Communication Parameter Write-in and Read-out There are following 7 groups for parameters: Group 0: Monitor parameters (example: P0-xx) Group 1: Basic parameters (example: P1-xx) Group 2: Extension parameters (example: P2-xx) Group 3: Communication parameters (example: P3-xx) Group 4: Diagnosis parameters (example: P4-xx) Group 5: Motion control parameters (example: P5-xx) Group 6: Pr path definition parameters (example: P6-xx) For a complete listing and description of all parameters, refer to Chapter 11. Communication write-in parameters for Lexium23 Plus servo drives are including: Group 0: All parameters except P0-00 ~ P0-01, P0-08 ~ P0-13 and P0-46 Group 1: P1-00 ~ P1-76 Group 2: P2-00 ~ P2-67 Group 3: P3-00 ~ P3-11 Group 4: All parameters except P4-00 ~ P4-04 and P4-08 ~ P4-09 Group 5: All parameters except P5-10, P5-16 and P5-76 Group 6: P6-00 ~ P6-17 NOTE: 1) P3-01 After the new transmission speed is set, the next data will be written in new transmission speed. 2) P3-02 After the new communication protocol is set, the next data will be written in new communication protocol. 3) P4-05 JOG control of servo motor. For the description, refer to Chapter 11. 4) P4-06 Force output contact control. This parameter is for the users to test if DO (Digit output) is normal. User can set 1, 2, 4, 8, 16 to test DO1, DO2, DO3, DO4, DO5, respectively. After the test has been completed, please set this parameter to 0 to inform the drive that the test has been completed. 5) P4-10 Adjustment function selection. If user desires to change the settings of this parameter, user has to set the value of the parameter P2-08 to 20 (hexadecimal: 14H) first and then restart. After restarting, the settings of parameter P4-10 can become modified. AC servo drive 245 9. Communication Lexium 23A 6) P4-11 ~ P4-21 These parameters are for offset adjustment. Do not change the factory default setting if not necessary. If the user desires to change the settings of these parameters, the user has to set the value of the parameter P2-08 to 22 (hexadecimal: 16H) first and then restart. After restarting, the settings of parameters P4-11 to P4-21 can become modified. Communication read-out parameters for Lexium23 Plus servo drives are including: Group 0: P0-00 ~ P0-46 Group 1: P1-00 ~ P1-76 Group 2: P2-00 ~ P2-67 Group 3: P3-00 ~ P3-11 Group 4: P4-00 ~ P4-23 Group 5: P5-00 ~ P5-76 Group 6: P6-00 ~ P6-17 246 AC servo drive Diagnostic and troubleshooting 10 At a Glance Presentation What's in this Chapter? AC servo drive This chapter describes the various types of diagnostics and provides troubleshooting assistance. This chapter contains the following topics: Topic Page Status request/status indication 248 Fault Messages Table 249 Potential Cause and Corrective Actions 254 Clearing Faults 273 247 10. Diagnostic and troubleshooting Lexium 23A 10.1 Status request/status indication Information on the product status are provided by: z Integrated HMI See chapter Fault Message Display z Commissioning software For details on how to display the device state see the information provided in the commissioning software "Lexium23 Plus CT". z The error memory also contains a history of the last 5 errors. The error memory can be found in the Diagnosis Parameter section (P4-00 to P404).The five most recent errors are stored. See the information provided with the commissioning software for details on how to read the error memory using the commissioning software. 248 AC servo drive Lexium 23A 10. Diagnostic and troubleshooting 10.2 Fault Messages Table Servo Drive Fault Messages Fault Messages Display Fault Name AL001 Overcurrent AL002 Overvoltage AL003 Undervoltage AL004 Motor error AL005 Regeneration error AL006 Overload AL007 Overspeed pulse AL008 Abnormal control command AL009 Excessive deviation AL011 Encoder error AL012 Adjustment error stop AL013 Operational activated limit switch AL014 Reverse error limit switch AL015 Forward error temperature AL016 IGBT error AL017 Memory error AL018 Encoder output error Fault Description Main circuit current is higher than 1.5 multiple of motor's instantaneous maximum current value. Main circuit voltage has exceeded its maximum allowable value. Main circuit voltage is below its minimum specified value. The motor does not match the drive. They are not correctly matched for size (power rating). Regeneration control operation is in error. Servo motor and drive is overload. Motor's control speed exceeds the limit of normal speed. Input frequency of pulse command exceeds the limit of its allowable setting value. Position control deviation value exceeds the limit of its allowable setting value. Pulse signal is in error. Adjusted value exceeds the limit of its allowable setting value when perform electrical adjustment. Operational stop switch is activated. Reverse limit switch is activated. Forward limit switch is activated. The temperature of IGBT is over high. EE-PROM write-in and read-out is in error. The encoder output exceeds the rated output frequency. communication RS-485 communication time out. AL020 Serial time out power phase AL022 Input One phase of the input power is loss. loss AC servo drive 249 10. Diagnostic and troubleshooting Lexium 23A Fault Messages Display Fault Name AL023 Pre-overload warning initial AL024 Encoder magnetic field error internal AL025 Encoder error AL026 Encoder data error AL027 Encoder reset error protection AL030 Motor error AL031 U,V,W wiring error closed-loop AL040 Full excessive deviation firmware AL099 DSP upgrade 250 Fault Description To warn that the servo motor and drive is going to overload. This alarm will display before ALM06. When the servo motor reach the setting value of P1-56, the motor will send a warning to the drive. After the drive has detected the warning, the DO signal OLW will be activated and this fault message will display. The magnetic field of the encoder U, V, W signal is in error. The internal memory of the encoder is in error. An internal counter error is detected. An encoder data error is detected for three times. An encoder reset error is detected. The communication between the encoder and the servo drive are in error. In order to protect the motor, this alarm will be activated when the setting value of P1-57 is reached after a period of time set by P1-58. The wiring connections of U, V, W (for servo motor output) and GND (for grounding) are in error. The position control deviation value of full closed-loop exceeds the specified limit. EE-PROM is not reset after the firmware version is upgraded. This fault can be cleared after setting P2-08 to 30 first, and then setting P2-08 to 28 next and restarting the servo drive. AC servo drive Lexium 23A CANopen Communication Fault Messages 10. Diagnostic and troubleshooting Fault Messages Display AL111 AL112 AL121 AL122 AL123 AL124 AL125 AL126 AL127 AL128 AL129 Fault Name CANopen SDO receive buffer overrun CANopen PDO receive buffer overrun Index error occurs when accessing CANopen PDO object. Sub-index error occurs when accessing CANopen PDO object. Data type (size) error occurs when accessing CANopen PDO object. Data range error occurs when accessing CANopen PDO object. CANopen PDO object is read-only and writeprotected. CANopen PDO object does not support PDO. CANopen PDO object is write-protected when Servo On. Error occurs when reading CANopen PDO object from EEPROM. Error occurs when writing CANopen PDO object into EEPROM. invalid AL130 EE-PROM address range AC servo drive Fault Description SDO Rx buffer overrun is detected (receive two or more SDO packets in 1ms). PDO Rx buffer overrun is detected (receive two or more PDO (same COBID) packets in 1ms). The specified Index in the message does not exist. The specified Sub-index in the message does not exist. The data length in the message does not match the specified object. The data in the message has exceeded the data range of the specified object. The specified object in the message is readonly and write-protected (cannot be changed). The specified object in the message does not support PDO. The specified object in the message is writeprotected (cannot be changed) when Servo On. An error occurs when loading the default settings from EE-PROM at start-up. All CANopen objects return to their default settings automatically. An error occurs when writing the current settings into EE-PROM. The amount of the data saved in EE-PROM has exceeded the space determined by the firmware. Maybe the firmware version has been upgraded, and it causes that the data of old firmware version saved in EE-PROM cannot be used. 251 10. Diagnostic and troubleshooting Lexium 23A Fault Messages Display Fault Name checksum AL131 EE-PROM error AL132 Password error guard error or AL180 Life heartbeat error AL185 CANbus error data initial AL201 CANopen error AL235 Command overflow Index error occurs AL261 when accessing CANopen object. Sub-index error when AL263 occurs accessing CANopen object. Data type (size) occurs when AL265 error accessing CANopen object. Data range error when AL267 occurs accessing CANopen object. CANopen object is AL269 read-only and writeprotected. CANopen object AL26b does not support PDO. CANopen object is AL26d write-protected when Servo On. 252 Fault Description The data saved in EE-PROM has been damaged and all CANopen objects return to their default settings automatically. The parameter is password protected when using CANopen communication to access the parameter. The users must enter the valid password to unlock the parameter. Receive node guarding or heartbeat message or heartbeat error has timed out. CANbus off or Error Rx/Tx Counter exceeds 128. An error occurs when loading data from EEPROM. This fault occurs when position command counter register overflowed and at this time an absolute position command is executed. The specified Index in the message does not exist. The specified Sub-index in the message does not exist. The data length in the message does not match the specified object. The data in the message has exceeded the data range of the specified object. The specified object in the message is read-only and write-protected (cannot be changed). The specified object in the message does not support PDO. The specified object in the message is writeprotected (cannot be changed) when Servo On. AC servo drive Lexium 23A 10. Diagnostic and troubleshooting Fault Messages Display Fault Name AL277 Password error software AL283 Forward limit software AL285 Reverse limit AL3E1 CANopen SYNC failed SYNC AL3E2 CANopen signal error SYNC time AL3E3 CANopen out IP AL3E4 CANopen command failed AL3E5 SYNC period error Position deviation AL380 alarm for digital output, MC_OK AL401 CAN bus error Fault Description The parameter is password protected when using CANopen communication to access the parameter. The users must enter the valid password to unlock the parameter. Position command is equal to or more than forward software limit. Position command is equal to or less than forward software limit. The synchronous communication with the external controller has failed. The CANopen SYNC signal is received too early. The CANopen SYNC signal is not received within the specified time. Internal command of CANopen IP mode cannot be sent and received. Object 0x1006 data error. SYNC period 1006h value is invalid. After MC_OK is activated, when the digital output, TPOS is Off, the digital output, MC_OK becomes Off. For more detailed explanation, please refer to parameter P1-48 in Chapter 8. NMT reset or NMT stop command is received when the servo drive is enabled. NOTE: 1) If there is any unknown fault code that is not listed on the above table, please inform the distributor or contact with Schneider Electric for assistance. 2) For more information about the CANopen objects, please refer to CANopen Instruction Manual. AC servo drive 253 10. Diagnostic and troubleshooting Lexium 23A 10.3 Potential Cause and Corrective Actions Servo Drive Fault Messages -7##$ : Overcurrent Potential Cause Corrective Actions 1. Check the wiring connections between drive and motor. 2. Check if the wire is shortcircuited. Repair the short-circuited and avoid metal conductor being exposed. Motor wiring error Check if the wiring steps are all correct when connecting motor to drive. Follow the wiring steps in the user manual to reconnect wiring. IGBT error Heat sink overheated Please contact your distributor for assistance or contact with Schneider Electric. Control parameter setting error Check if the setting value exceeds the factory default setting. Set the setting back to factory default setting and then reset and adjust the parameter setting again. Control command setting error Check if the control input command is unstable (too much fluctuation). 1. Ensure that input command frequency is stable (too much fluctuation). 2. Activate filter function. -7##% : Overvoltage Potential Cause 254 Checking Method Short-circuit at drive output (U, V, W) Checking Method Corrective Actions The main circuit voltage has exceeded its maximum allowable value. Use voltmeter to check whether the input voltage falls within the rated input voltage. (For voltage specification, please refer to section 3.3.1 in Chapter 3.) Use correct power supply or stabilizing power or using series transformer. Input power error (Incorrect power input) Use voltmeter to check whether the input voltage is within the specified limit. Use correct power supply or stabilizing power or using series transformer. The hardware of the servo drive is damaged. Use voltmeter to ensure that the main circuit input voltage falls within the specified limit, If the error does not clear even if the main circuit input voltage falls within the specified limit, please contact your distributor for assistance or contact with Schneider Electric. AC servo drive Lexium 23A 10. Diagnostic and troubleshooting -7##& : Undervoltage Potential Cause Corrective Actions The main circuit voltage is below its minimum specified value. Check whether the wiring of main circuit input voltage is normal. Reconfirm voltage wiring. No input voltage at main circuit. Use voltmeter to check whether input voltage at main circuit is normal. Reconfirm power switch. Input power error (Incorrect power input) Use voltmeter to check whether the input voltage is within the specified limit. Use correct power supply or stabilizing power or using series transformer. -7##' : Motor error Potential Cause Checking Method Encoder is damaged. Check the encoder for the damage. Replace the motor. Encoder is loose. Examine the encoder connector. Install the motor again. The type of the servo motor is incorrect. Check if the servo drive and servo motor are not correctly matched for size (power rating). Replace the motor. -7##( Corrective Actions : Regeneration error Potential Cause AC servo drive Checking Method Checking Method Corrective Actions Regenerative resistor is Check the wiring connection of not connected or the regenerative resistor. value of the regenerative resistor is too low. Reconnect regenerative resistor or calculate the value of the regenerative resistor. Regenerative switch transistor fault Check if regenerative switch transistor is shortcircuited. Please contact your distributor for assistance or contact with Schneider Electric. Parameter setting is in error Confirm the parameter settings of P1-52 and P1-53, and specifications of regenerative resistor. Correctly reset parameter settings and the specifications of regenerative resistor again. 255 10. Diagnostic and troubleshooting -7##) Lexium 23A : Overload Potential Cause Corrective Actions The drive has exceeded its rated load during continuous operation. Check if the drive is overloaded. The users can set parameter P002 (Drive Fault Code) to 11 and monitor if the value of the average torque [%] exceeds 100% always. Increase motor capacity or reduce load. Control system parameter setting is incorrect. 1. Check if there is mechanical vibration 2. Accel/Decel time setting is too fast. 1. Adjust gain value of control circuit. 2. Decrease Accel/Decel time setting. The wiring of drive and encoder is in error. Check the wiring of U, V, W and encoder. Ensure all wiring is correct. The encoder of the motor is damaged. Please contact your distributor for assistance or contact with Schneider Electric. -7##* : Overspeed Potential Cause Checking Method Corrective Actions Speed input command is Use signal detector to detect if not stable (too much input signal is abnormal. fluctuation). Ensure that input command frequency is stable (not fluctuate too much) and activate filter function. Over-speed parameter setting is defective Correctly set over-speed parameter setting (P2-34). -7##+ Check if over-speed parameter setting value is too low. : Abnormal pulse control command Potential Cause Pulse command frequency is higher than rated input frequency. 256 Checking Method Checking Method Use pulse frequency detector to measure input frequency. Corrective Actions Correctly set the input pulse frequency. AC servo drive Lexium 23A 10. Diagnostic and troubleshooting -7##, : Excessive deviation Potential Cause Checking Method Corrective Actions Maximum deviation parameter setting is too small. Check the maximum deviation parameter setting and observe the position error value when the motor is running. Increases the parameter setting value of P2-35. Gain value is too small. Check for proper gain value. Correctly adjust gain value. Torque limit is too low. Check torque limit value. Correctly adjust torque limit value. There is an overload. Check for overload condition. Reduce external applied load or reestimate the motor capacity. -7#$$ : Encoder error (Position detector fault) Potential Cause Corrective Actions Ensure all wiring is correct. Encoder is loose Examine the encoder connector (CN2). Install the motor again. The wiring of encoder is defective. Check if all connections are tight. Conduct the wiring again. Encoder is damage Check the motor for the damage. Replace the motor. -7#$% : Adjustment error Potential Cause AC servo drive Checking Method The wiring of encoder is in 1. Check if all wiring is correct. error. 2. Check if the users conduct the wiring by the wiring information in the user manual. Checking Method Corrective Actions The analog input contact does not go back to zero. Measure if the voltage of the analog input contact is the same as the voltage of the ground. Correctly ground the analog input contact. The detection device is damaged. damaged. Reset the power supply. If the error does not clear after resetting the power supply, please contact your distributor for assistance or contact with Schneider Electric. 257 10. Diagnostic and troubleshooting -7#$& Lexium 23A : Operational stop activated Potential Cause Operational stop switch is activated. -7#$' Check if operational stop switch is On or Off. Corrective Actions Activate operational stop switch. : Reverse (CWL) limit switch error Potential Cause Checking Method Corrective Actions Reverse limit switch is activated. Check if reverse limit switch is On or Off. Activate reverse limit switch. Servo system is not stable. Check the value of control parameter setting and load inertia. Modify parameter setting and reestimate motor capacity. -7#$( : Forward (CCWL) limit switch error Potential Cause Checking Method Corrective Actions Forward limit switch is activated. Check if forward limit switch is On or Off. Activate forward limit switch. Servo system is not stable. Check the value of control parameter setting and load inertia. Modify parameter setting and reestimate motor capacity. -7#$) : IGBT temperature error Potential Cause 258 Checking Method Checking Method Corrective Actions The drive has exceeded its rated load during continuous operation. Check if there is overload or the motor current is too high. Increase motor capacity or reduce load. Short-circuit at drive output. Check the drive input wiring. Ensure all wiring is correct. AC servo drive Lexium 23A 10. Diagnostic and troubleshooting -7#$* : Memory error Potential Cause AC servo drive Checking Method Corrective Actions Parameter data error when writing into EE PROM. Examine the parameter settings. Please do the following steps: 1. Press SHIFT key on the drive keypad, and examine the parameter shown on LED display. 2. If E320A is displayed (in hexadecimal format), it indicates it is parameter P2-10. Please examine the parameter settings of P2-10. 3. If E3610 is displayed (in hexadecimal format), it indicates it is parameter P6-16. Please examine the parameter settings of P6-16. 1. If this fault occurs when power is applied to the drive, it indicates that the setting value of one parameter has exceeded the specified range. Correct the setting value of the parameter to clear the fault and restart the servo drive. 2. If this fault occurs during normal operation, it indicates that the error occurs when writing data into EE-PROM. Turn ARST (DI signal) ON to clear the fault or restart the servo drive. The setting value of hidden parameter is in error. Press SHIFT key on the drive keypad and examine if E100X is displayed on LED display. If this fault occurs when resetting the parameter settings, it indicates that the servo drive type is not set correctly. Correctly set the servo drive type again. Data in EE-PROM is damaged. Press SHIFT key on the drive keypad and examine if E0001 is displayed on LED display. If this fault occurs when power is applied to the drive, it indicates that the data in EE-RPM is damaged or there is no data in E E-PROM. Please contact your distributor for assistance or contact with Schneider Electric. 259 10. Diagnostic and troubleshooting -7#$+ Lexium 23A : Encoder output error Potential Cause Checking Method Corrective Actions Encoder itself or the wiring of encoder is in error. Check if the recent fault records (P4-00 ~ P4-05) display on the drive keypad in accordance with the fault codes AL011, AL024, AL025 and AL026. Perform the corrective actions as described in AL011, AL024, AL025 and AL026. The output frequency for pulse output may exceed the limit of its allowable setting value. Check if the following conditions occur: Condition 1: Motor speed is above the value set by P1-76. Condition 2: Motor Speed P1- 46 x 4 >19.8 x 106 60 Correctly set P1-76 and P1-46. 1. Ensure that the motor speed is below the value set by P1-76. 2. Motor Speed P1- 46 x 4 <19.8 x106 60 -7#%# : Serial communication time out Potential Cause Checking Method Check communication time out parameter setting. Correctly set P3-07. Not receiving communication command for a long time. Check whether communication cable is loose or broken. Tighten the communication cable, make sure the communication cable is not damaged and ensure all wiring is correct. -7#%% : Input power phase loss Potential Cause Checking Method Control power supply is in Check the power cable and error. connections of R, S, T. Check whether the power cable is loose or the possible loss of phase on input power. -7#%& Corrective Actions If the fault does not clear even when the three-phase power is connected correctly, please contact your distributor for assistance or contact with Schneider Electric. : Pre-overload warning Potential Cause The drive is going to overload. 260 Corrective Actions Setting value in time out parameter is not correct. Checking Method Corrective Actions 1. Check the load condition of the servo motor and drive. 2. Check the setting value of P156. Check whether the setting value of P1-56 is to small. 1. Please refer to the correction actions of AL006. 2. Increase the setting value of P1-56 or set P1-56 to 100 and above. AC servo drive Lexium 23A 10. Diagnostic and troubleshooting -7#%' : Encoder initial magnetic field error Potential Cause The magnetic field of the encoder U, V, W signal is in error. -7#%( Corrective Actions 1. Check if the servo motor is properly grounded. 2. Check if the encoder signal cables are placed in separate conduits from the cables connected to R, S, T and U, V, W terminals to prevent the interference. 3. Check if the shielded cables are used when performing encoder wiring. If the error does not clear after each checking is done, please contact your distributor for assistance or contact with Schneider Electric. : Encoder internal error Potential Cause The internal memory of the encoder is in error. An encoder counter error occurs. AC servo drive Checking Method Checking Method Corrective Actions 1. Check if the servo motor is properly grounded. 2. Check if the encoder signal cables are placed in separate conduits from the cables connected to R, S, T and U, V, W terminals to prevent the interference. 3. Check if the shielded cables are used when performing encoder wiring. 1. Please connect the grounding (green color) of U, V, W terminal to the heatsink of the servo drive. 2. Ensure that the encoder signal cables are placed in separate conduits from the cables connected to R, S, T and U, V, W terminals to prevent the interference. 3. Please use shielded cables for Encoder wiring. 4. If the error does not clear after all the above actions are done, please contact your distributor for assistance or contact with Schneider Electric. 261 10. Diagnostic and troubleshooting -7#%) Lexium 23A : Encoder data error Potential Cause An encoder data error occurs for three times -7#%* Checking Method Corrective Actions 1. Check if the servo motor is properly grounded. 2. Check if the encoder signal cables are placed in separate conduits from the cables connected to R, S, T and U, V, W terminals to prevent the interference. 3. Check if the shielded cables are used when performing encoder wiring. 1. Please connect the grounding (green color) of U, V, W terminal to the heatsink of the servo drive. 2. Ensure that the encoder signal cables are placed in separate conduits from the cables connected to R, S, T and U, V, W terminals to prevent the interference. 3. Please use shielded cables for Encoder wiring. 4. If the error does not clear after all the above actions are done, please contact your distributor for assistance or contact with Schneider Electric. : Encoder reset error Potential Cause Checking Method An encoder reset error is 1. Check if the servo motor is detected. The properly grounded. communication between 2. Check if the encoder signal the encoder and the servo cables are placed in separate drive are in error. conduits from the cables connected to R, S, T and U, V, W terminals to prevent the interference. 3. Check if the shielded cables are used when performing encoder wiring. 262 Corrective Actions 1. Please connect the grounding (green color) of U, V, W terminal to the heatsink of the servo drive. 2. Ensure that the encoder signal cables are placed in separate conduits from the cables connected to R, S, T and U, V, W terminals to prevent the interference. 3. Please use shielded cables for Encoder wiring. 4. If the error does not clear after all the above actions are done, please contact your distributor for assistance or contact with Schneider Electric. AC servo drive Lexium 23A 10. Diagnostic and troubleshooting -7# : Motor protection error Potential Cause The setting value of parameter P1-57 is reached after a period of time set by parameter P1-58. -7#&$ Corrective Actions 1. Set P1-57 to 0. 2. Correctly set P1-57 and P1-58. Please note that the over-low setting may results in malfunction, but over-high setting may let the motor protection function not operate. : U,V,W wiring error Potential Cause The wiring connections of U, V, W (for servo motor output) and GND (for grounding) are in error. -7#'# Checking Method 1. Check if P1-57 is enabled. 2. Check if the setting values of P1-57 and P1-58 are both too small. Checking Method Check if wiring connections of U, V, W are not correct. Corrective Actions Follow the wiring steps in the user manual to reconnect the wiring and ground the servo drive and motor properly. : Full closed-loop excessive deviation Potential Cause The position control deviation value of fullclosed loop exceeds the specified limit. Maximum deviation parameter setting is too small. Checking Method Corrective Actions 1. Check if the setting value of P1- 1. Increases the parameter 73 is too small. setting value of P1-73. 2. Check if all connections are 2. Ensure all connections are tight and wellconnected to the tight and well-connected to mechanical equipment. the mechanical -7#,, : DSP firmware upgrade Potential Cause EE-PROM is not reset after the firmware version is upgraded. AC servo drive Checking Method Check if EE-PROM is reset after the firmware version is upgraded. Corrective Actions Set P2-08 to 30 first, and then 28 next, and restart the servo drive. 263 10. Diagnostic and troubleshooting CANopen Communication Fault Messages Lexium 23A -7$$$ : CANopen SDO receive buffer overrun Potential Cause Checking Method Corrective Actions SDO Rx buffer overrun is detected (receive two or more SDO packets in 1ms). Check if the servo drive (Master) receives two or more SDO packets in 1ms. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$$% : CANopen PDO receive buffer overrun Potential Cause Checking Method Corrective Actions PDO Rx buffer overrun is detected (receive two or more PDO packets in 1ms). Check if the servo drive (Master) receives two or more PDO (same COB-ID) packets in 1ms. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$%$ : Index error occurs when accessing PDO object Potential Cause Checking Method The specified Index in the Check if the Entry index value in message does not exist. PDO mapping is changed when accessing PDO object. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$%% : Sub-index error occurs when accessing PDO object Potential Cause The specified Sub-index in the message does not exist. 264 Checking Method Check if the Entry Sub-index value in PDO mapping is changed when accessing PDO object. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) AC servo drive Lexium 23A 10. Diagnostic and troubleshooting -7$%& : Data type (size) error occurs when accessing PDO object Potential Cause Checking Method The data length in the Check if the Entry data length in message does not match PDO mapping is changed when the specified object. accessing PDO object. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$%' : Data range error occurs when accessing PDO object Potential Cause The data in the message has exceeded the data range of the specified object. Checking Method Check if the write-in data range in PDO mapping is not correct when accessing PDO object. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$%( : Object is read-only and write-protected Potential Cause Checking Method Corrective Actions The specified object in the message is read-only and write-protected (cannot be changed). Check if the specified object is set to read-only write-protected (cannot be changed) when accessing PDO object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$%) : CANopen PDO object does not support PDO Potential Cause The specified object in the message cannot support PDO. AC servo drive Checking Method Check if the specified object cannot support PDO when accessing PDO object. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) 265 10. Diagnostic and troubleshooting Lexium 23A -7$%* : CANopen PDO object is write-protected when Servo On Potential Cause Checking Method Corrective Actions The specified object in the message is writeprotected (cannot be changed) when Servo On. Check if the specified object in the message is write-protected (cannot be changed) while the servo drive is enabled (Servo On) when accessing PDO object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$%+ : Error occurs when reading CANopen PDO object from EE-PROM Potential Cause Checking Method Corrective Actions An error occurs when loading the default settings from EE-PROM at start-up. All CANopen objects return to their default settings automatically. Check if it causes an error when the specified object reads EEPROM when accessing PDO object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$%, : Error occurs when writing CANopen PDO object into EE-PROM Potential Cause An error occurs when writing the current settings into EE-PROM. Checking Method Corrective Actions Check if it causes an error when the specified object writes EEPROM when accessing PDO object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$ : EE-PROM invalid address range Potential Cause The amount of the data saved in EE-PROM has exceeded the space determined by the firmware. Maybe the firmware version has been upgraded, and it causes that the data of old firmware version saved in EE-PROM cannot be used. 266 Checking Method Corrective Actions Check if the specified object lets the address range of EE-PROM exceed the specification when accessing PDO object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) AC servo drive Lexium 23A 10. Diagnostic and troubleshooting -7$&$ : EE-PROM checksum error Potential Cause Checking Method Corrective Actions The data saved in EEPROM has been damaged and all CANopen objects return to their default settings automatically. Check if the specified object results in the checksum error of E E-PROM when accessing PDO object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$&% : Password error Potential Cause Checking Method The parameter is Check if the password for the password protected specified object is invalid when when using CANopen accessing PDO object. communication to access the parameter. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7$+# : Life guard error or heartbeat error Potential Cause Checking Method Receive node guarding or Check the settings of node heartbeat message has guarding or heartbeat function. timed out. Corrective Actions NMT Maser send "Reset node" command to its slave. be reset) -7$+( : CANbus error Potential Cause Checking Method CANbus off or Error Rx/Tx 1. Examine CANbus Counter exceeds 128. communication cable. 2. Check if the communication quality is good quality state. (It is recommended to use shielded cables and use common grounding.) AC servo drive Corrective Actions NMT Maser send "Reset node" command to its slave or restart the servo drive. 267 10. Diagnostic and troubleshooting Lexium 23A -7%#$ : CANopen data initial error Potential Cause An error occurs when loading data from EEPROM. Checking Method Corrective Actions 1. Restart the servo drive to check if the error can be cleared. 2. If the error cannot be cleared after restarting the servo drive, it indicates that the data in EE-PROM is damaged and the users must do the following actions: a. If the users want to write default setting values, set P208 to 30 first and then 28 next, or use CANopen "0x1011" object to restore parameters from non-volatile memory. b. If the users want to write current setting values, use CANopen "0x1010" object to save parameters in nonvolatile memory. 1. Turn ARST (DI signal) ON to clear the fault. 2. Use CANopen "0x1011" object to restore default parameters. -7%&( :command overflow Potential Cause Checking Method This fault occurs when 1. Check if the position command position command is executing continuously counter register toward single direction and overflowed and at this make the feedback position time an absolute position command counter overflow. command is executed. 2. Check if the above situation causes that the correct position cannot be gauged. 3. Check if an absolute position command is executed after the position command counter register overflowed. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7%)$ : Index error occurs when accessing CANopen object Potential Cause Checking Method The specified Index in the If this fault occurs, please message does not exist. contact your distributor for assistance or contact with Schneider Electric. 268 Corrective Actions NMT Maser send "Reset node"command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) AC servo drive Lexium 23A 10. Diagnostic and troubleshooting -7%)& : Sub-index error occurs when accessing CANopen object Potential Cause The specified Sub-index in the message does not exist. Checking Method If this fault occurs, please contact your distributor for assistance or contact with Schneider Electric. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7%)( : Data type (size) error occurs when accessing CANopen object Potential Cause Checking Method The data length in the If this fault occurs, please message does not match contact your distributor for the specified object. assistance or contact with Schneider Electric. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7%)* : Data range error occurs when accessing CANopen object Potential Cause The data in the message has exceeded the data range of the specified object. Checking Method If this fault occurs, please contact your distributor for assistance or contact with Schneider Electric. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7%), : Object is read-only and write-protected Potential Cause The specified object in the message is read-only and write-protected (cannot be changed). AC servo drive Checking Method If this fault occurs, please contact your distributor for assistance or contact with Schneider Electric. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) 269 10. Diagnostic and troubleshooting Lexium 23A -7%)> : CANopen object does not support PDO Potential Cause The specified object in the message does not support PDO. Checking Method If this fault occurs, please contact your distributor for assistance or contact with Schneider Electric. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7%)@ : Object is write-protected when Servo On Potential Cause The specified object in the message is writeprotected (cannot be changed) when Servo On. Checking Method If this fault occurs, please contact your distributor for assistance or contact with Schneider Electric. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7%** : Password error Potential Cause The parameter is password protected when using CANopen communication to access the parameter. Checking Method If this fault occurs, please contact your distributor for assistance or contact with Schneider Electric. Corrective Actions NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7%+& : Forward software limit Potential Cause Position command is equal to or more than forward software limit. 270 Checking Method Corrective Actions This software limit is determined according to position command, not actual feedback position. It indicates that when this fault is activated, the actual position may not exceed the limit. Setting the proper deceleration time is able to solve this problem. Please refer to parameter P5-03. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) AC servo drive Lexium 23A 10. Diagnostic and troubleshooting -7%+( : Reverse software limit Potential Cause Position command is equal to or less than forward software limit. Checking Method Corrective Actions This software limit is determined according to position command, not actual feedback position. It indicates that when this fault is activated, the actual position may not exceed the limit. Setting the proper deceleration time is able to solve this problem. Please refer to parameter P5-03. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7&1$ : CANopen SYNC failed Potential Cause Checking Method Corrective Actions CAN IP mode error. The synchronous communication with the external controller has failed. 1. Check if the communication quality is good quality state. 2. Check if the host (external) controller has sent SYNC signal. 3. Check if the setting value of parameter P3-09 is a proper value (It is recommended to use default setting). NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7&1% : CANopen SYNC error Potential Cause CAN IP mode error. The SYNC signal is received too early. Checking Method Corrective Actions 1. Check if the setting of 0x1006 (communication cycle period) is the same as the setting in host (external) controller. 2. Check if the setting value of parameter P3-09 is a proper value (It is recommended to use default setting). 3. Check if the procedure of host (external) controller is not correct. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7&1& : CANopen SYNC time out Potential Cause CAN IP mode error. The SYNC signal is not received with the specified time. AC servo drive Checking Method Corrective Actions 1. Check if the communication quality is good quality state. 2. Check if the setting of 0x1006 (communication cycle period) is the same as the setting in host (external) controller. 3. Check if the setting value of parameter P3-09 is a proper value (It is recommended to use default setting). 4. Check if the procedure of host (external) controller is not correct. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) 271 10. Diagnostic and troubleshooting Lexium 23A -7&1' : CANopen IP command failed Potential Cause CAN IP mode error. Internal command cannot be sent and received. Checking Method Corrective Actions The calculation time of IP mode is too long. Please disable USB monitor function. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7&1( : SYNC period error Potential Cause Checking Method Corrective Actions Object 0x1006 Data E rror. SYNC period 1006h value is invalid. Examine the data of 0x1006. The SYNC period 1006h value should not be equal to or less than 0 or this fault will occur. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset) -7&+# : Position deviation alarm for digital output, MC_OK Potential Cause Checking Method After MC_OK is activated, when the digital output, TPOS is Off, the digital output, MC_OK becomes Off. Check if the motor position changes by external force after the positioning is completed. This alarm can be disabled by the setting of P1-48. Please refer to the descriptions of parameter P1-48 for more detailedexplanation. Corrective Actions 1. Turn ARST (DI signal) ON to clear the fault. 2. Set P0-01 to 0. -7'#$ : CANopen state error Potential Cause NMT reset or NMT stop command is received when the servo drive is enabled. 272 Checking Method Check if NMT reset or NMT stop command is sent when drive is enabled. Corrective Actions 1.Reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). 2. Reset the fault by triggering FR of driveCtrl of dmControl (control data of PLCopen Profile). AC servo drive Lexium 23A 10. Diagnostic and troubleshooting 10.4 Clearing Faults Servo Drive Fault Messages Display Clearing Method AL001 Overcurrent Turn ARST (DI signal) ON to clear the fault. AL002 Overvoltage Turn ARST (DI signal) ON to clear the fault. AL003 Undervoltage This fault message can be removed automatically after the voltage has returned within its specification. AL004 Motor error This fault message can be removed by restarting the servo drive. AL005 Regeneration error Turn ARST (DI signal) ON to clear the fault. AL006 Overload Turn ARST (DI signal) ON to clear the fault. AL007 Overspeed Turn ARST (DI signal) ON to clear the fault. AL008 Abnormal pulse control command Turn ARST (DI signal) ON to clear the fault. AL009 Excessive deviation Turn ARST (DI signal) ON to clear the fault. AL011 Encoder error This fault message can be removed by restarting the servo drive. AL012 Adjustment error This fault message can be removed after the wiring of CN1 connector (I/O signal connector) is removed and auto adjustment function is executed. AL013 Operational stop activated This fault message can be removed automatically by turning off OPST (DI signal). Reverse limit switch error 1. Turn ARST (DI signal) ON to clear the fault. 2. This fault message can be removed when the servo drive is Off (Servo Off). 3. When the servo drive does not reach the limit, this fault message can be removed automatically Forward limit switch error 1. Turn ARST (DI signal) ON to clear the fault. 2. This fault message can be removed when the servo drive is Off (Servo Off). 3. When the servo drive does not reach the limit, this fault message can be removed automatically AL014 AL015 AC servo drive Fault Name 273 10. Diagnostic and troubleshooting Display Fault Name Clearing Method IGBT temperature error Turn ARST (DI signal) ON to clear the fault. AL017 Memory error 1. If this fault occurs when power is applied to the drive, correct the setting value of the parameter to clear the fault and restart the servo drive. 2. If this fault occurs during normal operation, turn ARST (DI signal) ON to clear the fault. AL018 Encoder output error Turn ARST (DI signal) ON to clear the fault. AL020 Serial communication time out Turn ARST (DI signal) ON to clear the fault. AL022 Input power phase loss Turn ARST (DI signal) ON to clear the fault. This fault message can be removed automatically after input power phase lost problem is solved. AL023 Pre-overload warning Turn ARST (DI signal) ON to clear the fault. AL024 Encoder initial magnetic field error This fault message can be removed by restarting the servo drive. AL025 Encoder internal error This fault message can be removed by restarting the servo drive. AL026 Encoder data error This fault message can be removed by restarting the servo drive. AL027 Encoder reset error This fault message can be removed by restarting the servo drive. AL030 Motor protection error Turn ARST (DI signal) ON to clear the fault. AL031 U,V,W wiring error This fault message can be removed by restarting the servo drive. AL040 Full closed-loop excessive deviation Turn ARST (DI signal) ON to clear the fault. AL099 This fault message can be removed after DSP firmware upgrade setting P2-08 to 30 first, and then 28 next and restarting the servo drive. AL016 274 Lexium 23A AC servo drive Lexium 23A CANopen Communication Fault Messages AC servo drive 10. Diagnostic and troubleshooting Display Fault Name Clearing Method AL111 CANopen SDO receive buffer overrun When servo drive is starting in CAN mode, verify that the CAN master is already active. NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL112 CANopen PDO receive buffer overrun NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL121 Index error occurs when accessing CANopen PDO object. NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL122 Sub-index error occurs when accessing CANopen PDO object. NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL123 Data type (size) error occurs when accessing CANopen PDO object. NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL124 Data range error occurs when accessing CANopen PDO object. NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL125 NMT Master send "Reset node" command to CANopen PDO object its slave or reset the fault by sending the is read-only and write- control word (0x6040) through CAN protected. communication (the value of CANopen object 0x6040 should be reset). AL126 CANopen PDO object does not support PDO. NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). 275 10. Diagnostic and troubleshooting Display Fault Name Clearing Method AL127 CANopen PDO object is write-protected when Servo On. NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL128 Error occurs when reading CANopen PDO object from EEPROM. NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL129 Error occurs when writing CANopen PDO object into EE-PROM. NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL130 EE-PROM invalid address range. NMT Master send "Reset node"command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). EE-PROM checksum error. NMT Master send ""Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL132 Password error NMT Master send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL180 Life guard error or heartbeat error NMT Maser send "Reset node"command to its slave. AL185 CANbus error NMT Master send "Reset node"command to its slave or restart the servo drive. AL201 1. Turn ARST (DI signal) ON to clear the fault. CANopen Data Initial E 2. Use CANopen "0x1011”object to restore rror default parameters. AL201 1. Turn ARST (DI signal) ON to clear the fault. CANopen Data Initial E 2. Use CANopen "0x1011”object to restore rror default parameters. AL131 276 Lexium 23A AC servo drive Lexium 23A 10. Diagnostic and troubleshooting Display Clearing Method Command Overflow NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). Pr Positioning Time out NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL249 Invalid Pr Path Number NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL261 Index error occurs when accessing CANopen object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL263 Sub-index error occurs when accessing CANopen object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL265 Data type (size) error occurs when accessing CANopen object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL267 Data range error occurs when accessing CANopen object. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL235 AL245 AC servo drive Fault Name 277 10. Diagnostic and troubleshooting Display Fault Name Clearing Method Object is read-only and write-protected. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL26b CANopen object does not support PDO. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL26d CANopen object is writeprotected when Servo On. NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). Password error NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). Forward software limit When the servo drive does not reach the limit, i.e. the position command is less than forward software limit, this fault message can be removed automatically Reverse software limit When the servo drive does not reach the limit, i.e. the position command is more than reverse software limit, this fault message can be removed automatically Forward software limit When the servo drive does not reach the limit, i.e. the position command is less than forward software limit, this fault message can be removed automatically Reverse software limit When the servo drive does not reach the limit, i.e. the position command is more than reverse software limit, this fault message can be removed automatically AL269 AL277 AL283 AL285 AL283 AL285 278 Lexium 23A AC servo drive Lexium 23A 10. Diagnostic and troubleshooting Display Clearing Method CANopen SYNC failed NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). CANopen SYNC signal error NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). CANopen SYNC time out NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). CANopen IP command failed NMT Maser send :Reset node: command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL3E5 SYNC period error NMT Maser send "Reset node" command to its slave or reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). AL380 Position deviation alarm 1. Turn ARST (DI signal) ON to clear the fault. 2. Set P0-01 to 0. CANopen state error 1. Reset the fault by sending the control word (0x6040) through CAN communication (the value of CANopen object 0x6040 should be reset). 2. Reset the fault by triggering FR of driveCtrl of dmControl (control data of PLCopen Profile). AL3E1 AL3E2 AL3E3 AL3E4 AL401 AC servo drive Fault Name 279 10. Diagnostic and troubleshooting 280 Lexium 23A AC servo drive Servo Parameters 11 At a Glance Presentation What's in this Chapter? This chapter provides an overview of the parameters which can be used for operating the product. This chapter contains the following topics: Topic Page Representation of the parameters 282 Definition 283 Parameter Summary 284 Detailed Parameter Listings 308 WARNING UNINTENDED BEHAVIOR CAUSED BY PARAMETERS The behavior of the drive system is governed by numerous parame-ters. Unsuitable parameter values can trigger unintended movements or signals or deactivate monitoring functions. • Never change a parameter unless you understand its meaning. • Only start the system if there are no persons or obstructions in the hazardous area. • When commissioning, carefully run tests for all operating states and potential fault situations. Failure to follow these instructions can result in death, serious injury or equipment damage. AC servo drive 281 11. Servo Parameters Lexium 23A 11.1 Representation of the parameters The way parameters are shown provides information required for unique identification of a parameter. In addition, information is provided on possible settings, defaults and parameter properties. Parameter name Description Unit Value range Default value The parameter name uniquely identifies a parameter. Short description The short description contains information on the parameter and a cross reference to the page that describes the use of the parameter. Selection values In the case of parameters which offer a selection of settings, the value to be entered via commissioning software or the embedded HMI. Further description and details: Provides further information on the parameter. The unit of the value. The value range between minimum value and maximum value which can be entered. Factory settings when the product is shipped Explanation of symbols (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. 282 AC servo drive Lexium 23A 11. Servo Parameters 11.2 Definition There are seven groups of drive parameters, which are composed with three parts and they are the P that stands for Parameter, a single-digit number that represents for the group number, and a tow-digits number that is the ID code for this parameter. Group 0: Monitor parameters Group 1: Basic parameters Group 2: Extension parameters Group 3: Communication parameters Group 4: Diagnosis parameters Group 5: Motion control parameters Group 6: Pr path definition parameters (example: P0-xx) (example: P1-xx) (example: P2-xx) (example: P3-xx) (example: P4-xx) (example: P5-xx) (example: P6-xx) Abbreviation of control modes: Pt: Position control mode (pulse command from external signal) Pr: Position control mode (position command from internal profile) S: Speed control mode T: Torque control mode Explanation of symbols (marked after parameters) (g) Read-only registers, such as P0-00, P0-01 and P4-00. (r) Parameters cannot be changed while Servo On (when the servo drive is enabled), such as P1-00, P1-46 and P2-33. (p) Parameters are effective only after the servo drive is restarted (after switching power off and on), such as P1-01 and P3-00. (b) Parameters will be restored to their default values when power is off, such as P230 and P3-06. AC servo drive 283 11. Servo Parameters Lexium 23A 11.3 Parameter Summary 11.3.1 Parameters Listed by Group Group 0: P0-xx Monitor Parameters Parameter Name Default Unit Control Mode Pt Pr S T P0-00g VER Firmware Version Factory setting P0-01b ALE Drive Fault Code N/A N/A O O O O P0-02 STS Drive Status (Front Panel Display) 00 N/A O O O O P0-03 MON Analog Monitor Output 01 N/A O O O O 0 Hour O O O O P0-04 ~ P0-07 Reserved (Do Not Use) N/A O O O O P0-08g TSON P0-09g CM1 Status Monitor 1 N/A N/A P0-10g CM2 Status Monitor 2 N/A N/A O O O O P0-11g CM3 Status Monitor 3 N/A N/A O O O O P0-12g CM4 Status Monitor 4 N/A N/A O O O O P0-13g CM5 Status Monitor 5 N/A N/A O O O O O O O O P0-14 ~ P0-16 Servo Startup Timer O O O O Reserved (Do Not Use) P0-17 CM1A Status Monitor Selection 1 0 N/A P0-18 CM2A Status Monitor Selection 2 0 N/A O O O O P0-19 CM3A Status Monitor Selection 3 0 N/A O O O O P0-20 CM4A Status Monitor Selection 4 0 N/A O O O O P0-21 CM5A 0 N/A O O O O P0-22 ~ P0-24 Status Monitor Selection 5 Reserved (Do Not Use) P0-25 MAP0 Mapping Parameter 1 N/A N/A O O O O P0-26 MAP1 Mapping Parameter 2 N/A N/A O O O O P0-27 MAP2 Mapping Parameter 3 N/A N/A O O O O P0-28 MAP3 Mapping Parameter 4 N/A N/A O O O O P0-29 MAP4 Mapping Parameter 5 N/A N/A O O O O P0-30 MAP5 Mapping Parameter 6 N/A N/A O O O O P0-31 MAP6 Mapping Parameter 7 N/A N/A O O O O P0-32 MAP7 Mapping Parameter 8 N/A N/A O O O O P0-33 ~ P0-34 284 Function Reserved (Do Not Use) AC servo drive Lexium 23A 11. Servo Parameters Monitor Parameters Parameter Name Function Default Unit Control Mode Pt Pr S T P0-35 Block Data Read / Write Register 1 MAP1A (for P0-25) 0x0 N/A O O O O P0-36 MAP2A Block Data Read / Write Register 2 (for P0-26) 0x0 N/A O O O O P0-37 MAP3A Block Data Read / Write Register 3 (for P0-27) 0x0 N/A O O O O P0-38 MAP4A Block Data Read / Write Register 4 (for P0-28) 0x0 N/A O O O O P0-39 MAP5A Block Data Read / Write Register 5 (for P0-29) 0x0 N/A O O O O P0-40 MAP6A Block Data Read / Write Register 6 (for P0-30) 0x0 N/A O O O O P0-41 MAP7A Block Data Read / Write Register 7 (for P0-31) 0x0 N/A O O O O P0-42 MAP8A Block Data Read / Write Register 8 (for P0-32) 0x0 N/A O O O O P0-43 Reserved (Do Not Use) Status Monitor Register (PC Software Setting) 0x0 N/A O O O O Status Monitor Register Selection (PC Software Setting) 0x0 N/A O O O O 0 N/A O O O O P0-44 PCMN P0-45 PCMNA P0-46g SVSTS Servo Output Status Display Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. AC servo drive 285 11. Servo Parameters Lexium 23A Group 1: P1-xx Basic Parameters Parameter Name P1-00 r PTT External Pulse Input Type P1-01 p CTL Control Mode and Output Direction Default Unit 0x2 0 N/A Control Mode Pt Pr S T O pulse rpm O O O O Nm P1-02 r PSTL Speed and Torque Limit 0 N/A P1-03 AOUT Pulse Output Polarity Setting 0 N/A P1-04 MON1 Analog Monitor Output Proportion 1 (CH1) 100 % (full O O O O scale) P1-05 MON2 Analog Monitor Output Proportion 2 (CH2) 100 % (full O O O O scale) P1-06 SFLT Accel / Decel Smooth Constant of Analog Speed Command (Low-pass Filter) 0 Msec P1-07 TFLT Smooth Constant of Analog Torque Command (Low-pass Filter) 0 Msec P1-08 PFLT Smooth Constant of Position Command (Low-pass Filter) 0 msec O P1-09~ P1-11 SP1~ 3 P1-12 ~ P1-14 TQ1 ~ 3 P1-15 ~ P1-24 Reserved (Do Not Use) 1st ~ 3rd Speed Command 1st ~ 3rd Speed Limit 1st ~ 3rd Torque Command O O O O O O -60000 ~ rpm +60000 O O -300 ~ +300 % O VSF1 Low-frequency Vibration Suppression (1) 100.0 Hz O O P1-26 VSG1 Low-frequency Vibration Suppression Gain (1) N/A O O P1-27 VSF2 Low-frequency Vibration Suppression (2) 100.0 Hz O O 0 N/A O O 0 N/A O O P1-25 1st ~ 3rd Torque Limit P1-28 VSG2 Low-frequency Vibration Suppression Gain (2) P1-29 AVSM Auto Low-frequency Vibration Suppression Mode Selection P1-30 P1-31 P1-32 286 Function VCL Low-frequency Vibration Detection Level 0 500 O O pulse O O Reserved (Do Not Use) LSTP Motor Stop Mode Selection 0 N/A O O O O P1-33 Reserved (Do Not Use) P1-34 TACC Acceleration Time 200 msec O P1-35 TDEC Deceleration Time 200 msec O AC servo drive Lexium 23A 11. Servo Parameters Basic Parameters Name P1-36 TSL Accel /Decel S-curve 0 msec P1-37 GDR Ratio of Load Inertia to Servo Motor Inertia 10 0.1 O O O O times P1-38 ZSPD Zero Speed Range Setting Default Unit P1-39 SSPD Pt Pr S T O O 100 0.1 rpm O O O O Target Motor Speed 3000 rpm O O O O VCM Max. Analog Speed Command or Limit rated speed rpm O O P1-41 r TCM Max. Analog Torque Command or Limit 100 P1-42 MBT1 On Delay Time of Electromagnetic Brake P1-43 MBT2 OFF Delay Time of Electromagnetic Brake P1-40 r 0 % O O O O msec O O O O -1000 ~ msec O O O O +1000 P1-44 r GR1 Electronic Gear Ratio (1st Numerator) (N1) 128 pulse O O P1-45 GR2 Electronic Gear Ratio (Denominator) (M) 10 pulse O O P1-46 r GR3 Encoder Output Pulse Number P1-47 SPOK Speed Reached Output Range P1-48 Motion Control Completed Output MCOK Selection P1-49 ~ P1-51 2500 pulse O O O O 10 N/A 0x0000 N/A O O Reserved (Do Not Use) P1-52 RES1 Regenerative Resistor Value - Ohm O O O O P1-53 RES2 Regenerative Resistor Capacity - Watt O O O O P1-54 PER Positioning Completed Width 12800 pulse O O P1-55 MSPD Maximum Speed Limit rated speed rpm O O O O P1-56 OVW Output Overload Warning Time 120 % O O O O P1-57 CRSHA Motor Protection Percentage 0 % O O O O P1-58 CRSHT Motor Protection Time 1 msec O O O O P1-59 MFLT Analog Speed Linear Filter (Moving Filter) 0 0.1 msec P1-60 ~ P1-61 O Reserved (Do Not Use) P1-62 FRCL Friction Compensation Percentage 0 P1-63 FRCT Friction Compensation Smooth Constant 0 msec O O O 30 0.1 O rotation P1-64 ~ P1-65 P1-66 AC servo drive Function Control Mode Parameter % O O O Reserved (Do Not Use) PCM Max. Rotation Number of Analog Position Command (will be available soon) 287 11. Servo Parameters Lexium 23A Basic Parameters Parameter P1-67 P1-68 P1-69 ~ P1-75 P1-76 Name Function Default Unit Control Mode Pt Pr S T Reserved (Do Not Use) PFLT2 Position Command Moving Filter 4 msec O O Reserved (Do Not Use) AMSPD Max. Rotation Speed of Encoder Output 5500 rpm O O O O Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. 288 AC servo drive Lexium 23A 11. Servo Parameters Group 2: P2-xx Extension Parameters Parameter Name P2-00 P2-01 P2-02 P2-26 P2-27 P2-28 Proportional Position Loop Gain Position Loop Gain Switching Rate Position Feed Forward Gain Smooth Constant of Position Feed PFF Forward Gain KVP Proportional Speed Loop Gain SPR Speed Loop Gain Switching Rate KVI Speed Integral Compensation KVF Speed Feed Forward Gain PCTL Special Factory Setting DRT Bounce Filter DI1 Digital Input Terminal 1 (DI1) DI2 Digital Input Terminal 2 (DI2) DI3 Digital Input Terminal 3 (DI3) DI4 Digital Input Terminal 4 (DI4) DI5 Digital Input Terminal 5 (DI5) DI6 Digital Input Terminal 6 (DI6) DI7 Digital Input Terminal 7 (DI7) DI8 Digital Input Terminal 8 (DI8) DO1 Digital Output Terminal 1 (DO1) DO2 Digital Output Terminal 2 (DO2) DO3 Digital Output Terminal 3 (DO3) DO4 Digital Output Terminal 4 (DO4) DO5 Digital Output Terminal 5 (DO5) Low-pass Filter Time Constant NLP (Resonance Suppression) DST External Anti-Interference Gain GCC Gain Switching Control Selection GUT Gain Switching Time Constant P2-29 GPE P2-30 b INH P2-03 P2-04 P2-05 P2-06 P2-07 P2-08 b P2-09 P2-10 P2-11 P2-12 P2-13 P2-14 P2-15 P2-16 P2-17 P2-18 P2-19 P2-20 P2-21 P2-22 P2-25 P2-31 P2-32 r P2-33 r AC servo drive Function KPP PPR PFG Gain Switching Condition Auxiliary Function Speed Frequency Response Level in Auto AUT1 and Semi-Auto Mode AUT2 Tuning Mode Selection Semi-Auto Mode Inertia Adjustment INF Selection Default Unit 35 100 50 rad/s % % Control Mode Pt Pr S T O O O O O O 5 msec O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 500 100 100 0 0 2 101 104 116 117 102 22 23 21 101 103 109 105 7 rad/s % rad/s % N/A msec N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.1 2 or 5 msec 0 0.001 0 N/A 10 10msec pulse 1280000 Kpps rpm 0 N/A 80 Hz O O O O 0 N/A O O O O 0 N/A O O O O 289 11. Servo Parameters Lexium 23A Extension Parameters Parameter Name P2-34 P2-35 P2-36~ P2-42 P2-43 SDEV PDEV Overspeed Warning Condition Excessive Error Warning Condition Control Mode Pt Pr S T 5000 rpm O 3840000 pulse O O Default Unit Reserved (Do Not Use) NCF1 P2-44 DPH1 P2-45 NCF2 P2-46 DPH2 P2-47 PED P2-48 BLAS P2-49 SJIT P2-50 P2-51 ~ P2-52 P2-53 P2-54 ~ P2-59 DCLR Notch Filter 1 (Resonance Suppression) 1000 Notch Filter Attenuation Rate 1 0 (Resonance Suppression) Notch Filter 2 (Resonance 1000 Suppression) Notch Filter Attenuation Rate 2 0 (Resonance Suppression) Auto Resonance Suppression Mode 1 Selection Auto Resonance Suppression 100 Detection Level Speed Detection Filter and Jitter 0 Suppression Pulse Deviation Clear Mode 0 Hz O O O O dB O O O O Hz O O O O dB O O O O N/A O O O O N/A O O O O sec O O O O N/A O O 0 rad/s O O O O 128 pulse O 128 pulse O 128 pulse O 0 0 N/A N/A 0.1 times O O O O O O O O O N/A O O O Reserved (Do Not Use) KPI Position Integral Compensation Reserved (Do Not Use) P2-60 GR4 P2-61 GR5 P2-62 GR6 P2-63 ~ P2-64 P2-65 P2-66 Function Electronic Gear Ratio (2nd Numerator) (N2) Electronic Gear Ratio (3rd Numerator) (N3) Electronic Gear Ratio (4th Numerator) (N4) Reserved (Do Not Use) GBIT Special Function 1 GBIT2 Special Function 2 P2-67 JSL P2-68 AEAL 140H Stable Inertia Estimating Time Auto Enable and Auto Limit Enable 1.5 0x0000 O Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. 290 AC servo drive Lexium 23A 11. Servo Parameters Group 3: P3-xx Communication Parameters Parameter Name P3-00 p ADR Function Modbus Communication Address Setting Default Unit 1 Control Mode Pt Pr S T N/A O O O O P3-01 BRT Transmission Speed 0x0203 bps O O O O P3-02 PTL Communication Protocol 6 N/A O O O O P3-03 FLT Transmission Fault Treatment 0 N/A O O O O P3-04 CWD Communication Time Out Detection 0 sec O O O O P3-05 CADR CANopen Communicaton Address Setting 0x0000 N/A P3-06 b SDI Digital Input Communication Function 0 N/A P3-07 CDT Communication Response Delay Time 0 P3-08 P3-09 CANopen mode O O O O 1 msec O O O O Reserved (Do not use) 0x57A1 N/A P3-10 PLCEN PLCopen Function Switch SYC CANopen Synchronization Setting 0x0000 N/A CANopen mode CANopen mode P3-11g PLCTX1 PLCopen TX Packet #1 0x0000 N/A CANopen mode P3-12g PLCTX2 PLCopen TX Packet #2 0x0000 N/A CANopen mode P3-13g PLCTX3 PLCopen TX Packet #3 0x0000 N/A CANopen mode P3-14g PLCTX4 PLCopen TX Packet #4 0x0000 N/A CANopen mode P3-15g PLCRX1 PLCopen RX Packet #1 0x0000 N/A CANopen mode P3-16g PLCRX2 PLCopen RX Packet #2 0x0000 N/A CANopen mode P3-17g PLCRX3 PLCopen RX Packet #3 0x0000 0000 N/A CANopen mode Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. AC servo drive 291 11. Servo Parameters Lexium 23A Group 4: P4-xx Diagnosis Parameters Parameter Name P4-00 g 292 ASH1 Function Fault Record (N) Control Mode Default Unit 0 N/A O O O O Pt Pr S T P4-01 g ASH2 Fault Record (N-1) 0 N/A O O O O P4-02 g ASH3 Fault Record (N-2) 0 N/A O O O O P4-03 g ASH4 Fault Record (N-3) 0 N/A O O O O P4-04 g ASH5 Fault Record (N-4) 0 N/A O O O O P4-05 JOG JOG Operation 20 rpm O O O O P4-06 rb FOT Force Output Contact Control 0 N/A O O O O Input Status O O O O P4-07 b ITST 0 N/A P4-08 g PKEY Digital Keypad Input of Servo Drive N/A N/A O O O O P4-09 g MOT Output Status N/A N/A O O O O P4-10 b CEN Adjustment Function 0 N/A O O O O P4-11 SOF1 Factory Analog Speed Input Drift Adjustment 1 setting N/A O O O O P4-12 SOF2 Analog Speed Input Drift Adjustment 2 Factory setting N/A O O O O P4-13 TOF1 Analog Torque Drift Adjustment 1 Factory setting N/A O O O O P4-14 TOF2 Analog Torque Drift Adjustment 2 Factory setting N/A O O O O P4-15 COF1 Current Detector Drift Adjustment (V1 Factory phase) setting N/A O O O O P4-16 COF2 Current Detector Drift Adjustment (V2 Factory phase) setting N/A O O O O P4-17 COF3 Current Detector Drift Adjustment (W1 phase) Factory setting N/A O O O O P4-18 COF4 Current Detector Drift Adjustment (W2 phase) Factory setting N/A O O O O P4-19 TIGB IGBT NTC Calibration Factory setting N/A O O O O P4-20 DOF1 Analog Monitor Output Drift Adjustment (CH1) 0 mV O O O O P4-21 DOF2 Analog Monitor Output Drift Adjustment (CH2) 0 mV O O O O P4-22 SAO Analog Speed Input Offset 0 mV O O O O P4-23 TAO Analog Torque Input Offset 0 mV O O O O P4-24 LVL Undervoltage Error Level 160 V(rms) O O O O AC servo drive Lexium 23A 11. Servo Parameters Group 5: P5-xx Diagnosis Parameters Parameter Name P5-00 ~ P5-02 Default Unit 0XE0E FEEFF N/A Control Mode Pt Pr S T Reserved (Do Not Use) Deceleration Time of Protectin Function P5-03 PDEC P5-04 HMOV Homing Mode 0 N/A P5-05 1st Speed Setting of High Speed HSPD1 Homing 100.0 0.1 rpm O O O O P5-06 HSPD2 2nd Speed Setting of Low Speed Homing 20.0 0.1 rpm O O O O P5-07 b PRCM Trigger Position Command (Pr mode only) 0 N/A O O O O O O P5-08 SWLP Forward Software Limit 214748 3647 PUU O P5-09 SWLN Reverse Software Limit -21474 83648 PUU O P5-10~ P5-14 Reserved (Do Not Use) P5-15 b PMEM 0x0 N/A O O O O 0 N/A O O O O N/A N/A^ O O O O 200 ~ 8000 msec P5-16 b P5-17 P5-18 P5-19 P5-20 ~ P5-33 AC servo drive Function PATH 1 ~ PATH 2 Data Not Retained Setting AXEN Axis Position: Motor Encoder Reserved (Do Not Use) AXPC Axis Position: Pulse Command Reserved (Do Not Use) AC0 ~ Accel / Decel Time 0 ~ 13 AC13 O 293 11. Servo Parameters Lexium 23A Diagnosis Parameters Parameter Name P5-34 Function Default Unit Control Mode Pt Pr S AC14 Accel / Decel Time 14 50 msec O P5-35 AC15 Accel / Decel Time 15 30 msec O P5-36 Reserved (Do Not Use) T P5-37 b CAAX CAPTURE: Axis Position CNT 0 PUU O O O O P5-38 b CANO CAPTURE: Capture Amount 0 N/A O O O O O O O O P5-39 b CACT CAPTURE: Capture Source Setting 0x0000 N/A P5-40 ~ P5-55 DLY0 ~ Delay Time 0 ~ 15 DLY15 0 ~ 5500 msec P5-56~ P5-57 Reserved (Do Not Use) P5-58 b CMNO COMPARE: Compare Amount O 0 N/A O O O O P5-59 CMCT COMPARE: Compare Source Setting 0x0000 N/A O O O O P5-60 ~ P5-75 POV0 ~ Moving Speed Setting of Position 0 ~ 15 POV15 20.0 ~ 0.1 rpm 3000.0 P5-76 g CPRS Capture 1st Position Reset Data 0 N/A O O O O O Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. 294 AC servo drive Lexium 23A 11. Servo Parameters Group 6: P6-xx Pr Path Definition Parameters Parameter Name Function P6-00 PDEC Homing Definition P6-01 ODAT Homing Definition Value P6-02, 04,… ~ P6-16 PDEF1 ~ Definition of Path 1 ~ 8 PDEF8 P6-03, 05,… ~ P6-17 PDAT1 ~ Data of Path 1 ~ 8 PDEF8 Control Mode Default Unit 0x0000 0000 N/A O 0 N/A O 0x0000 0000 N/A O 0 N/A O Pt Pr S T Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. AC servo drive 295 11. Servo Parameters Lexium 23A 11.3.2 Parameters Listed by Function Monitor and General Use Parameter Name Default Unit Control Mode Pt Pr S T Factory N/A O O O O Setting Related Section P0-00 g VER Firmware Version P0-01 b ALE Drive Fault Code N/A N/A O O O O 10.2 10.3 10.4 P0-02 STS Drive Status (Front Panel Display) 00 N/A O O O O 8.2 6.3.3.5 P0-03 P0-08 g P0-09 g 296 Function MON Analog Monitor Output 01 N/A O O O O TSON Servo Startup Time 0 Hour CM1 Status Monitor 1 N/A - - N/A O O O O 6.3.3.5 P0-10 g CM2 Status Monitor 2 N/A N/A O O O O 6.3.3.5 P0-11g CM3 Status Monitor 3 N/A N/A O O O O 6.3.3.5 P0-12 g CM4 Status Monitor 4 N/A N/A O O O O 6.3.3.5 P0-13 g CM5 Status Monitor 5 N/A N/A O O O O 6.3.3.5 P0-17 CM1A Status Monitor Selection 1 0 N/A - P0-18 CM2A Status Monitor Selection 2 0 N/A - P0-19 CM3A Status Monitor Selection 3 0 N/A P0-20 CM4A Status Monitor Selection 4 0 N/A 0 N/A P0-21 CM5A Status Monitor Selection 5 P0-25 MAP1 Mapping Parameter 1 N/A N/A O O O O P0-26 MAP2 Mapping Parameter 2 N/A N/A O O O O 6.3.3.5 P0-27 MAP3 Mapping Parameter 3 N/A N/A O O O O 6.3.3.5 P0-28 MAP4 Mapping Parameter 4 N/A N/A O O O O 6.3.3.5 P0-29 MAP5 Mapping Parameter 5 N/A N/A O O O O 6.3.3.5 P0-30 MAP6 Mapping Parameter 6 N/A N/A O O O O 6.3.3.5 P0-31 MAP7 Mapping Parameter 7 N/A N/A O O O O 6.3.3.5 P0-32 MAP8 Mapping Parameter 8 N/A N/A O O O O 6.3.3.5 P0-35 Block Data Read / Write Register MAP1A 1 (for P0-25) 0x0 N/A O O O O 6.3.3.5 P0-36 MAP2A Block Data Read / Write Register 2 (for P0-26) 0x0 N/A O O O O 6.3.3.5 P0-37 MAP3A Block Data Read / Write Register 3 (for P0-27) 0x0 N/A O O O O 6.3.3.5 P0-38 MAP4A Block Data Read / Write Register 4 (for P0-28) 0x0 N/A O O O O 6.3.3.5 6.3.3.5 AC servo drive Lexium 23A 11. Servo Parameters Monitor and General Use Parameter Name Function Default Unit Control Mode Related T Section Pt Pr S P0-39 MAP5A Block Data Read / Write Register 5 (for P0-29) 0x0 N/A O O O O 6.3.3.5 P0-40 MAP6A Block Data Read / Write Register 6 (for P0-30) 0x0 N/A O O O O 6.3.3.5 P0-41 MAP7A Block Data Read / Write Register 7 (for P0-31) 0x0 N/A O O O O 6.3.3.5 P0-42 MAP8A Block Data Read / Write Register 8 (for P0-32) 0x0 N/A O O O O 6.3.3.5 N/A O O O O - P0-46 g SVSTS Servo Output Status Display P1-04 Analog Monitor Output MON1 Proportion 1 (CH1) P1-05 MON2 Analog Monitor Output Proportion 2 (CH2) 0 100 % (full O O O O scale) 7.3.4.4 100 % (full O O O O scale) 7.3.4.4 Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. AC servo drive 297 11. Servo Parameters Lexium 23A Smooth Filter and Resonance Suppression Parameter Name 298 Function Default Unit Control Mode Pt Pr S T Related Section P1-06 Accel / Decel Smooth Constant SFLT of Analog Speed Command (Low-pass Filter) 0 msec O 7.3.3.3 P1-07 Smooth Constant of Analog TFLT Torque Command (Low-pass Filter) 0 msec O 7.3.4.3 P1-08 PFLT Smooth Constant of Position Command (Low-pass Filter) 0 10 O O msec P1-25 VSF1 Low-frequency Vibration Suppression (1) 100.0 Hz O O 7.3.2.9 P1-26 VSG1 Low-frequency Vibration Suppression Gain (1) 0 N/A O O 7.3.2.9 P1-27 VSF2 Low-frequency Vibration Suppression (2) 100.0 Hz O O 7.3.2.9 P1-28 VSG2 Low-frequency Vibration Suppression Gain (2) 0 N/A O O 7.3.2.9 P1-29 AVSM Auto Low-frequency Vibration Suppression Mode Selection 0 N/A O O 7.3.2.9 P1-30 VCL 500 pulse O O 7.3.2.9 7.3.3.3 Low-frequency Vibration Detection Level 7.3.2.6 P1-34 TACC Acceleration Time 200 msec O O P1-35 TDEC Deceleration Time 200 msec O O 7.3.3.3 Accel /Decel S-curve 0 msec O O 7.3.3.3 O P1-36 TSL P1-59 MFLT Analog Speed Linear Filter (Moving Filter) 0 0.1 msec P1-62 FRCL Friction Compensation Percentage 0 % P1-63 FRCT Friction Compensation Smooth Constant P1-68 PFLT2 P1-75 FELP - O O O O - 0 msec O O O O - Position Command Moving Filter 0 msec O O - Full-closed Loop Low-pass Filter Time Constant 100 msec O O AC servo drive Lexium 23A 11. Servo Parameters Smooth Filter and Resonance Suppression Parameter Name Function T Related Section Hz O O O O 7.3.3.7 0 dB O O O O 7.3.3.7 1000 Hz O O O O 7.3.3.7 Default Unit 1000 Control Mode Pt Pr S P2-43 NCF1 Notch Filter 1 (Resonance Suppression) P2-44 DPH1 Notch Filter Attenuation Rate 1 (Resonance Suppression) P2-45 NCF2 Notch Filter 2 (Resonance Suppression) P2-46 DPH2 Notch Filter Attenuation Rate 2 (Resonance Suppression) 0 dB O O O O 7.3.3.7 P2-47 ANCF Auto Resonance Suppression Mode Selection 1 N/A O O O O - P2-48 ANCL Auto Resonance Suppression Detection Level 100 N/A O O O O - P2-25 NLP Low-pass Filter Time Constant (Resonance Suppression) 2 or 5 0.1 msec O O O O 7.3.3.7 P2-33 r INF Semi-Auto Mode Inertia Adjustment Selection 0 N/A O O O O 7.3.3.6 P2-49 SJIT Speed Detection Filter and Jitter Suppression 0 sec O O O O - Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. AC servo drive 299 11. Servo Parameters Lexium 23A Gain and Switch Parameter Name Function Default Unit Control Mode Pt Pr S T Related Section P2-00 KPP Proportional Position Loop Gain 35 P2-01 PPR Position Loop Gain Switching Rate 100 % O O 7.3.2.8 P2-02 PFG Position Feed Forward Gain 50 % O O 7.3.2.8 P2-03 PFF Smooth Constant of Position Feed Forward Gain 5 P2-04 KVP Proportional Speed Loop Gain 500 P2-05 SPR Speed Loop Gain Switching Rate 100 P2-06 KVI Speed Integral Compensation 100 P2-07 KVF Speed Feed Forward Gain 0 P2-26 DST External Anti-Interference Gain 0 P2-27 GCC Gain Switching Control Selection 0 P2-28 GUT Gain Switching Time Constant 10 P2-29 GPE Gain Switching Condition rad/s O O 7.3.2.8 msec O O - rad/s O O O O % O O O O rad/s O O O O % O O O O 0.001 O O O O N/A 7.3.3.6 7.3.3.6 7.3.3.6 - O O O O - 10 O O O O msec - pulse 1280000 Kpps O O O O rpm - P2-31 b Speed Frequency Response AUT1 Level in Auto and Semi-Auto Mode 80 Hz O O O O 6.5.4.6 P2-32 r AUT2 Tuning Mode Selection 0 N/A O O O O 7.3.3.6 6.5.4.6 7.3.3.6 Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. 300 AC servo drive Lexium 23A 11. Servo Parameters Position Control Parameter Name Function Default Unit Control Mode Pt Pr S T pulse rpm O O O O Nm Related Section P1-01 p CTL Control Mode and Output Direction 0 P1-02 r PSTL Speed and Torque Limit 0 N/A O O O O 7.4 TQ1 ~ 3 1st ~ 3rd Torque Limit -300 ~ +300 % O O O O 7.3.4.1 P1-12 ~ P1-14 7.3.1 P1-46 r GR3 Encoder Output Pulse Number 2500 pulse O O O O - P1-55 MSPD Maximum Speed Limit rated speed rpm O O O O - P2-50 DCLR Pulse Deviation Clear Mode 0 N/A O O - P1-00 r PTT External Pulse Type 0x2 P1-44 r GR1 Electronic Gear Ratio (1st Numerator) (N1) 128 pulse O O 7.3.2.5 P1-45 r GR2 Electronic Gear Ratio (Denominator) (M) 10 pulse O O 7.3.2.5 P2-60 r GR4 Electronic Gear Ratio (2nd Numerator) (N2) 128 pulse O O - P2-61 r GR5 Electronic Gear Ratio (3rd Numerator) (N3) 128 pulse O O - P2-62 r GR6 Electronic Gear Ratio (4th Numerator) (N4) 128 pulse O O - External Pulse Control Command (Pt mode) N/A O 7.3.2.1 Internal Pulse Control Command (Pr mode) AC servo drive P6-02 ~ P6-17 PO1 ~ PO8 Definition of Path 1 ~ 8 Data of Path 1 ~ 8 P5-03 PDEC Deceleration Time of Protectin Function P5-04 HMOV Homing Mode 0 N/A 0XF00F N/A FFFF 0 N/A O 8.10 O O O O O - 301 11. Servo Parameters Lexium 23A Position Control Parameter Name Function Default Unit Control Mode Pt Pr S T Related Section 100 0.1 rpm O O O O - 2nd Speed Setting of Low Speed Homing 20 0.1 rpm O O O O - Trigger Position Command (Pr mode only) 0 N/A O - AC0 ~ Accel / Decel Time 0 ~ 13 AC15 200 ~ 30 ms O 8.10 P5-40 ~ P5-55 DLY0 ~ Delay Time 0 ~ 15 DLY15 0~ 5500 ms O 8.10 P5-15 b PMEM 0x0 N/A O O O O - P5-16 b AXEN Axis Position: Motor Encoder 0 N/A O O O O 8.3 8.3 P5-05 1st Speed Setting of High HSPD1 Speed Homing P5-06 HSPD2 P5-07 b PRCM P5-20 ~ P5-35 PATH 1 ~ PATH 2 Data Not Retained Setting P5-18 AXPC Axis Position: Pulse Command N/A N/A O O O O P5-08 SWLP Forward Software Limit +231 PUU O - P5-09 SWLN Reverse Software Limit -231 PUU O - Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. 302 AC servo drive Lexium 23A 11. Servo Parameters Speed Control Parameter Name Function Control Mode and Output Direction P1-01 p CTL P1-02 r PSTL Speed and Torque Limit P1-46 r GR3 P1-55 Encoder Output Pulse Number MSPD Maximum Speed Limit P1-09 ~ P1-11 SP1 ~ 3 1st ~ 3rd Speed Command P1-12 ~ P1-14 TQ1 ~ 1st ~ 3rd Torque Limit 3 Default 0 0 Unit Control Mode Pt Pr pulse rpm O Nm N/A O S T Related Section O O 7.3.1 O O O O 7.4 2500 pulse O O O O - rated speed rpm O O O - O O 7.3.3.1 O O 7.4.2 O O 7.3.3.4 O -60000 0.1 ~ rpm +60000 -300 ~ +300 % O O P1-40 r VCM Max. Analog Speed Command or Limit rated speed rpm P1-41 r TCM Max. Analog Torque Command or Limit 100 % O O O O - P1-76 AMSPD 5500 rpm O O O O - Max. Rotation Speed of E ncoder Output Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. AC servo drive 303 11. Servo Parameters Lexium 23A Torque Control Parameter Name Function Control Mode and Output Direction P1-01 p CTL P1-02 r PSTL Speed and Torque Limit P1-46 r GR3 Default 0 0 Unit Control Mode S T Related Section O O O 7.3.1 O O O O 7.4 Pt Pr pulse rpm O Nm N/A Encoder Output Pulse Number 2500 pulse O O O O - P1-55 MSPD Maximum Speed Limit rated speed rpm O O O - P1-09 ~ P1-11 SP1~3 1st ~ 3rd Speed Limit O O 7.4.1 P1-12 ~ P1-14 TQ1~3 1st ~ 3rd Torque Command -300 ~ +300 % O O 7.3.4.1 O O - O O 7.3.4.4 O -60000 ~ rpm +60000 P1-40 r VCM Max. Analog Speed Command or Limit rated speed rpm P1-41 r TCM Max. Analog Torque Command or Limit 100 % O O O O Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. 304 AC servo drive Lexium 23A 11. Servo Parameters Digital I/O and Relative Input Output Setting Parameter Name P2-09 AC servo drive DRT Function Bounce Filter Default Unit 2 Control Mode Pt Pr S T msec O O O O Related Section - P2-10 DI1 Digital Input Terminal 1 (DI1) 101 N/A O O O O Table 11.A P2-11 DI2 Digital Input Terminal 2 (DI2) 104 N/A O O O O Table 11.A P2-12 DI3 Digital Input Terminal 3 (DI3) 116 N/A O O O O Table 11.A P2-13 DI4 Digital Input Terminal 4 (DI4) 117 N/A O O O O Table 11.A P2-14 DI5 Digital Input Terminal 5 (DI5) 102 N/A O O O O Table 11.A P2-15 DI6 Digital Input Terminal 6 (DI6) 22 N/A O O O O Table 11.A P2-16 DI7 Digital Input Terminal 7 (DI7) 23 N/A O O O O Table 11.A P2-17 DI8 Digital Input Terminal 8 (DI8) 21 N/A O O O O Table 11.A P2-18 DO1 Digital Output Terminal 1 (DO1) 101 N/A O O O O Table 11.B P2-19 DO2 Digital Output Terminal 2 (DO2) 103 N/A O O O O Table 11.B P2-20 DO3 Digital Output Terminal 3 (DO3) 109 N/A O O O O Table 11.B P2-21 DO4 Digital Output Terminal 4 (DO4) 105 N/A O O O O Table 11.B P2-22 DO5 Digital Output Terminal 5 (DO5) 7 N/A O O O O Table 11.B 100 0.1 O O O O Table 11.B rpm 3000 rpm O O O O Table 11.B P1-38 ZSPD Zero Speed Range Setting P1-39 SSPD Target Motor Speed P1-42 MBT1 On Delay Time of Electromagnetic Brake 0 msec O O O O 7.4.4 P1-43 MBT2 OFF Delay Time of E lectromagnetic Brake 0 msec O O O O 7.4.4 P1-47 SCPD Speed Reached Output Range 10 P1-54 PER P1-56 OVW Output Overload Warning Time Positioning Completed Width N/A O 12800 pulse O O 120 % Table 11.B Table 11.B O O O O Table 11.B 305 11. Servo Parameters Lexium 23A Communication Parameter Name P3-00 p ADR Function Modbus Communication Address Setting Default Unit 1 N/A Pt Pr Control Mode S T Related Section O O O 9.2 O P3-01 BRT Transmission Speed 0x0203 bps O O O O 9.2 P3-02 PTL Communication Protocol 6 N/A O O O O 9.2 P3-03 FLT Transmission Fault Treatment 0 N/A O O O O 9.2 P3-04 CWD Communication Time Out Detection 0 sec O O O O 9.2 P3-05 CADR CANopen Communication Address Setting 0x0000 N/A P3-06 b SDI Digital Input Communication Function 0 N/A P3-07 CDT Communication Response Delay Time 0 P3-08 P3-09 CANopen mode O O O O 9.2 1msec O O O O 9.2 Reserved (do not use) SYC CANopen Synchronization Setting 0x57A1 N/A CANopen mode P3-10 PLCEN PLCopen Function Switch 0x0000 N/A CANopen mode P3-11g PLCTX1 PLCopen TX Packet #1 0x0000 N/A CANopen mode P3-12g PLCTX2 PLCopen TX Packet #2 0x0000 N/A CANopen mode P3-13g PLCTX3 PLCopen TX Packet #3 0x0000 N/A CANopen mode P3-14g PLCTX4 PLCopen TX Packet #4 0x0000 N/A CANopen mode P3-15g PLCRX1 PLCopen RX Packet #1 0x0000 N/A CANopen mode P3-16g PLCRX2 PLCopen RX Packet #2 0x0000 N/A CANopen mode PLCRX3 PLCopen RX Packet #3 0x0000 0000 N/A CANopen mode P3-17g 9.2 9.2 Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. 306 AC servo drive Lexium 23A 11. Servo Parameters Diagnosis Parameter Name P4-00 g P4-01 g P4-02g P4-03g P4-04 g P4-05 P4-06 r b ASH1 ASH2 ASH3 ASH4 ASH5 JOG FOT P4-07 ITST P4-08 g PKEY P4-09 g P4-10 r MOT CEN P4-11 SOF1 P4-12 SOF2 P4-13 TOF1 P4-14 TOF2 P4-15 COF1 P4-16 COF2 P4-17 COF3 P4-18 COF4 P4-19 TIGB P4-20 P4-21 P4-22 P4-23 P4-24 Function Default Unit Fault Record (N) Fault Record (N-1) Fault Record (N-2) Fault Record (N-3) Fault Record (N-4) JOG Operation Force Output Contact Control 0 0 0 0 0 20 0 N/A N/A N/A N/A N/A rpm N/A Control Mode Pt Pr S T O O O O O O O O O O O O O O O O O O O O O O O O O O O O Input Status 0 N/A O O O O N/A N/A O O O O - N/A 0 Factory Setting Factory Setting Factory Setting Factory Setting Factory Setting Factory Setting Factory Setting Factory Setting Factory Setting N/A N/A O O O O O O O O 6.5.3 - N/A O O O O - N/A O O O O - N/A O O O O - N/A O O O O - N/A O O O O - N/A O O O O - N/A O O O O - N/A O O O O - N/A O O O O - 0 mV O O O O 7.3.4.4 0 mV O O O O 7.3.4.4 Digital Keypad Input of Servo Drive Output Status Adjustment Function Analog Speed Input Drift Adjustment 1 Analog Speed Input Drift Adjustment 2 Analog Torque Drift Adjustment 1 Analog Torque Drift Adjustment 2 Current Detector Drift Adjustment (V1 phase) Current Detector Drift Adjustment (V2 phase) Current Detector Drift Adjustment (W1 phase) Current Detector Drift Adjustment (W2 phase) IGBT NTC Calibration Analog Monitor Output Drift Adjustment (CH1) Analog Monitor Output Drift DOF2 Adjustment (CH2) SAO Analog Speed Input Offset TAO Analog Torque Input Offset LVL Undervoltage Error Level DOF1 0 0 160 mV O mV O V(rms) O O O O Related Section 7.2.1 7.2.1 7.2.1 7.2.1 7.2.1 7.2.2 7.2.3 6.5.2 9.2 - Explanation of symbols (marked after parameters) (g) Read-only register. (r) Parameters cannot be changed while Servo On (when the servo drive enabled). (p) Parameters are effective only after the servo drive is restarted (after switching power off and on). (b) Parameters will be restored to their default values when power is off. AC servo drive 307 11. Servo Parameters Lexium 23A 11.4 Detailed Parameter Listings Group 0: P0-xx Monitor Parameterss P0-00 g P0-01 b VER Firmware Version Address: 0000H, 0001H Default: Factory setting Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 16-bit Display Format: Decimal Related Section: N/A ALE Address: 0002H, 0003H Drive Fault Code Default: N/A Unit: N/A Range:001 ~ 380 Data Size: 16-bit Display Format: BCD Related Section: Chapter 10 Settings: This parameter shows the current servo drive fault if the servo drive is currently faulted. The fault code is hexadecimal data but displayed in BCD format (Binary coded decimal). Servo Drive Fault Codes: 001: Overcurrent 002: Overvoltage 003: Undervoltage (This fault code shows when main circuit voltage is below its minimum specified value while Servo On, and it will not show while Servo Off. This fault code can be cleared automatically after the voltage has returned within its specification.) 004: Motor error (The drive and motor are not correctly matched for size (power rating). 005: Regeneration error 006: Overload 007: Overspeed 008: Abnormal pulse control command 009: Excessive deviation 011: Encoder error (The wiring of the encoder is in error and this causes the communication error between the servo drive and the encoder.) 012: Adjustment error 013: Operational stop activated 014: Reverse limit switch error 015: Forward limit switch error 016: IGBT temperature error 017: Memory error 018: Encoder output error 020: Serial communication time out 022: Input power phase loss 023: Pre-overload warning 024: Encoder initial magnetic field error 308 AC servo drive Lexium 23A 11. Servo Parameters 025: Encoder internal error 026: Encoder data error 027: Encoder reset error 030: Motor protection error 031: U, V, W wiring error 040: Full-closed loop excessive deviation 099: DSP firmware upgrade CANopen Communication Fault Codes 111: CANopen SDO receive buffer overrun 112: CANopen PDO receive buffer overrun 121: Index error occurs when accessing CANopen PDO object. 122: Sub-index error occurs when accessing CANopen PDO object. 123: Data type (size) error occurs when accessing CANopen PDO object. 124: Data range error occurs when accessing CANopen PDO object. 125: CANopen PDO object is read-only and write-protected. 126: CANopen PDO object does not support PDO. 127: CANopen PDO object is write-protected when Servo On. 128: Error occurs when reading CANopen PDO object from EE-PROM. 129: Error occurs when writing CANopen PDO object into EE-PROM. 130: EE-PROM invalid address range 131: EE-PROM checksum error 132: Password error 180: Life guard error or heart beat error 185: CANbus error Motion Control Fault Codes: 201: CANopen data initial error 235: Pr command overflow 261: Index error occurs when accessing CANopen object. 263: Sub-index error occurs when accessing CANopen object. 265: Data type (size) error occurs when accessing CANopen object. 267: Data range error occurs when accessing CANopen object. 269: CANopen object is read-only and write-protected. 26b: CANopen object does not support PDO. 26d: CANopen object is write-protected when Servo On. 277: Password error 283: Forward software limit 285: Reverse software limit 289: Position counter overflow 291: Servo Off error 3E1: CANopen SYNC failed 3E2: CANopen SYNC signal error 3E3: CANopen SYNC time out 3E4: CANopen IP command failed 3E5: SYNC period error 380: Position deviation alarm for digital output, MC_OK (Please refer to P1-48.) 401: NMT reset or NMT stop is received when drive is enabled. AC servo drive 309 11. Servo Parameters 310 Lexium 23A AC servo drive Lexium 23A 11. Servo Parameters P0-02 STS Drive Status (Front Panel Display) Default: 00 Applicable Control Mode: ALL Unit: N/A Range:00 ~ 127 Data Size: 16-bit Display Format: Decimal Address: 0004H, 0005H Related Section: Section 6.3.3.5, Section 8.2 Settings: This parameter shows the servo drive status. 00: Motor feedback pulse number (after electronic gear ratio is set) [user unit] 01: Input pulse number of pulse command (after electronic gear ratio is set) [user unit] 02: Position error counts between control command pulse and feedback pulse [user unit] 03: Motor feedback pulse number (encoder unit, 1280000 pulse/rev) [pulse] 04: Input pulse number of pulse command (before electronic gear ratio is set) [pulse] 05: Position error counts [pulse] 06: Input frequency of pulse command [Kpps] 07: Motor rotation speed [rpm] 08: Speed input command [Volt] 09: Speed input command [rpm] 10: Torque input command [Volt] 11: Torque input command [%] 12: Average load [%] 13: Peak load [%] 14: Main circuit voltage [Volt] 15: Ratio of load inertia to Motor inertia [0.1times] 16: IGBT temperature 17: Resonance frequency [Hz] 18: Absolute pulse number relative to encoder (use Z phase as home). The value of Z phase home point is 0, and it can be the value from -5000 to +5000 pulses. 19: Mapping Parameter 1: Display the content of parameter P0-25 (mapping target is specified by parameter P0-35) 20: Mapping Parameter 2: Display the content of parameter P0-26 (mapping target is specified by parameter P0-36) 21: Mapping Parameter 3: Display the content of parameter P0-27 (mapping target is specified by parameter P0-37) 22: Mapping Parameter 4: Display the content of parameter P0-28 (mapping target is specified by parameter P0-38) 23: Status Monitor 1: Display the content of parameter P0-09 (the monitor status is specified by parameter P0-17) 24: Status Monitor 2: Display the content of parameter P0-10 (the monitor status is specified by parameter P0-18) 25: Status Monitor 3: Display the content of parameter P0-11 (the monitor status is specified by parameter P0-19) 26: Status Monitor 4: Display the content of parameter P0-12 (the monitor status is specified by parameter P0-20) AC servo drive 311 11. Servo Parameters Lexium 23A P0-03 MON Analog Monitor Output Address: 0006H, 0007H Related Section: Section 6.3.3.5 Default: 01 Unit: N/A Range: 00 ~ 77 Data Size: 16-bit Display Format: Hexadecimal Settings: This parameter determines the functions of the analog monitor outputs. XY: (X: CH1; Y: CH2) 0: Motor speed (+/-8V / maximum motor speed) 1: Motor torque (+/-8V / maximum torque) 2: Pulse command frequency (+8Volts / 4.5Mpps) 3: Speed command (+/-8Volts / maximum speed command) 4: Torque command (+/-8Volts / maximum torque command) 5: V_BUS voltage (+/-8Volts / 450V) 6: Reserved 7: Reserved Please note: For the setting of analog output voltage proportion, refer to the P104 and P1-05. Example: P0-03 = 01(CH1 is speed analog output) Motor speed = (Max. motor speed × V1/8) × P1-04/100, when the output voltage value of CH1 is V1. 312 P0-04 Reserved (Do Not Use) P0-05 Reserved (Do Not Use) P0-06 Reserved (Do Not Use) P0-07 Reserved (Do Not Use) AC servo drive Lexium 23A 11. Servo Parameters P0 - 08g P0 - 09g TSON Servo Startup Time Address: 0010H, 0011H Default: 0 Applicable Control Mode: ALL Unit: Hour Range: 0 ~ 65535 Data Size: 16-bit Display Format: Decimal Related Section: N/A CM1 Address: 0012H, 0013H Status Monitor 1 Default: N/A Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Decimal Related Section: Section 6.3.3.5 Settings: This parameter is used to provide the value of one of the status monitoring functions found in P0-02. The value of P0-09 is determined by P0-17 (desired drive status) through communication setting or the keypad. The drive status can be read from the communication address of this parameter via communication port. For example: Set P0-17 to 3, then all consequent reads of P0-09 will return the motor feedback pulse number in pulse. When reading the drive status through Modbus communication, the system should read two 16-bit data stored in the addresses of 0012H and 0013H to form a 32-bit data. (0013H : 0012H) = (high byte : low byte) When reading the drive ststus through the keypad, if P0-02 is set to 23, VAR-1 will quickly show for about two seconds and then the value of P0-09 will display on the display. P0 - 10g CM2 Status Monitor 2 Default: N/A Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Decimal Address: 0014H, 0015H Related Section: Section 6.3.3.5 Settings: This parameter is used to provide the value of one of the status monitoring functions found in P0-02. The value of P0-10 is determined by P0-18 (desired drive status) through communication setting or the keypad. The drive status can be read from the communication address of this parameter via communication port. When reading the drive status through the keypad, if P0-02 is set to 24, VAR-2 will quickly show for about two seconds and then the value of P0-10 will display on the display. AC servo drive 313 11. Servo Parameters Lexium 23A P0 - 11 g CM3 Status Monitor 3 Default: N/A Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Decimal Address: 0016H, 0017H Related Section: Section 6.3.3.5 Settings: This parameter is used to provide the value of one of the status monitoring functions found in P0-02. The value of P0-11 is determined by P0-19 (desired drive status) through communication setting or the keypad. The drive status can be read from the communication address of this parameter via communication port. When reading the drive status through the keypad, if P0-02 is set to 25, VAR-3 will quickly show for about two seconds and then the value of P0-11 will display on the display. P0 - 12 g CM4 Status Monitor 4 Default: N/A Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Decimal Address: 0018H, 0019H Related Section: Section 6.3.3.5 Settings: This parameter is used to provide the value of one of the status monitoring functions found in P0-02. The value of P0-12 is determined by P0-20 (desired drive status) through communication setting or the keypad. The drive status can be read from the communication address of this parameter via communication port. When reading the drive status through the keypad, if P0-02 is set to 26, VAR-4 will quickly show for about two seconds and then the value of P0-12 will display on the display. P0 - 13 g CM5 Status Monitor 5 Default: N/A Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Decimal Address: 001AH, 001BH Related Section: Section 6.3.3.5 Settings: This parameter is used to provide the value of one of the status monitoring functions found in P0-02. The value of P0-12 is determined by P0-20 (desired drive status) through communication setting or the keypad. The drive status can be read from the communication address of this parameter via communication port. 314 AC servo drive Lexium 23A 11. Servo Parameters P0 - 14 Reserved (Do Not Use) P0 - 15 Reserved (Do Not Use) P0 - 16 Reserved (Do Not Use) P0 - 17 CM1A Status Monitor Selection 1 Default: 0 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 127 Data Size: 16-bit Display Format: Decimal Address: 0022H, 0023H Related Section: N/A Settings: This parameter is used to determine the drive status found in P0-02. The selected drive status will be displayed by P0-09. For example: Set P0-17 to 7, then all consequent reads of P0-09 will return the motor rotation speed in rpm. P0 - 18 CM2A Status Monitor Selection 2 Default: 0 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 127 Data Size: 16-bit Display Format: Decimal Address: 0024H, 0025H Related Section: N/A Settings: This parameter is used to determine the drive status found in P0-02. The selected drive status will be displayed by P0-10. Refer to P0-17 for explanation. P0 - 19 CM3A Status Monitor Selection 3 Default: 0 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 127 Data Size: 16-bit Display Format: Decimal Address: 0026H, 0027H Related Section: N/A Settings: This parameter is used to determine the drive status found in P0-02. The selected drive status will be displayed by P0-11. Refer to P0-17 for explanation. AC servo drive 315 11. Servo Parameters Lexium 23A P0 - 20 CM4A Status Monitor Selection 4 Default: 0 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 127 Data Size: 16-bit Display Format: Decimal Address: 0028H, 0029H Related Section: N/A Settings: This parameter is used to determine the drive status found in P0-02. The selected drive status will be displayed by P0-12. Refer to P0-17 for explanation. P0 - 21 CM5A Status Monitor Selection 5 Default: 0 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 127 Data Size: 16-bit Display Format: Decimal Address: 002AH, 002BH Related Section: N/A Settings: This parameter is used to determine the drive status found in P0-02. The selected drive status will be displayed by P0-13. Refer to P0-17 for explanation. P0 - 22 Reserved (Do Not Use) P0 - 23 Reserved (Do Not Use) P0 - 24 Reserved (Do Not Use) P0 - 25 MAP1 Mapping Parameter 1 Default: N/A Address: 0032H, 0033H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the parameter specified by P0-35 Data Size: 32-bit Display Format: Hexadecimal Settings: The parameters from P0-25 to P0-32 are used to read and write the values of the parameters those communication addresses are not consecutive. The users can set P0-35 ~ P0-42 as the desired read and write mapping parameter numbers through communication setting or the keypad. When reading or writing P0-25 ~ P0-32, the read or write values are equivalent to the values of the parameters specified by P0-35 ~ P0-42, and vise versa. Refer to P0-35 for explanation. 316 AC servo drive Lexium 23A 11. Servo Parameters P0 - 26 MAP2 Mapping Parameter 2 Default: N/A Address: 0034H, 0035H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the parameter specified by P0-36 Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-25 and P0-36 for explanation. P0 - 27 MAP3 Mapping Parameter 3 Default: N/A Address: 0036H, 0037H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the parameter specified by P0-37 Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to to P0-25 and P0-37 for explanation. P0 - 28 MAP4 Mapping Parameter 4 Default: N/A Address: 0038H, 0039H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the parameter specified by P0-38 Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-25 and P0-38 for explanation. P0 - 29 MAP5 Mapping Parameter 5 Default: N/A Address: 003AH, 003BH Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the parameter specified by P0-39 Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-25 and P0-39 for explanation. AC servo drive 317 11. Servo Parameters Lexium 23A P0 - 30 MAP6 Mapping Parameter 6 Default: N/A Address: 003CH, 003DH Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the parameter specified by P0-40 Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-25 and P0-40 for explanation. P0 - 31 MAP7 Mapping Parameter 7 Default: N/A Address: 003EH, 003FH Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the parameter specified by P0-41 Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-25 and P0-41 for explanation. P0 - 32 MAP8 Mapping Parameter 8 Default: N/A Address: 0040H, 0041H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the parameter specified by P0-42 Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-25 and P0-42 for explanation. 318 P0 - 33 Reserved (Do Not Use) P0 - 34 Reserved (Do Not Use) AC servo drive Lexium 23A 11. Servo Parameters P0 - 35 MAP1A Block Data Read / Write Register 1 (for P0-25) Default: 0x0 Address: 0046H, 0047H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the communication address of the designated parameter Data Size: 32-bit Display Format: Hexadecimal Settings: The parameters from P0-35 to P0-42 are used to designate the desired read and write parameter numbers for P0-25 to P0-32, and read and write the values of the parameters those communication addresses are not consecutive through communication setting or the keypad more efficiently. The read / write parameter could be one 32-bit parameter or two 16-bit parameters. The operation of parameter P0-35 is described as follows: When PH ≠ PL, it indicates that P0-25 includes two 16-bit parameters. When PH = PL = P, it indicates that the content of P0-25 is one 32-bit parameter. V32 = *(P). If P = 060Ah (parameter P6-10), the value of V32 is the value of P6-10. A: Parameter group code in hexadecimal format B: Parameter number in hexadecimal format For example: If the desired read and write parameter number is P2-06, please set P0-35 to 0206. If the desired read and write parameter number is P5-42, please set P0-35 to 052A, and vise versa. When the users want to read and write the value of the parameter P1-44 (32-bit parameter) via P0-25, please set P0-35 to 0x012C012C through communication setting or the keypad. The the value of the parameter P1-44 will be displayed by P0-25. When the users want to read and write the values of the parameters P2-02 (Position Feed Forward Gain, 16-bit parameter) and P2-04 (Proportional Speed Loop Gain, 16-bit parameter) via P0-25, please set P0-35 to 0x02040202 through communication setting or the keypad. The the values of the parameters P2-02 and P2-04 will be displayed by P0-25. AC servo drive 319 11. Servo Parameters Lexium 23A P0 - 36 MAP2A Block Data Read / Write Register 2 (for P0-26) Default: 0x0 Address: 0048H, 0049H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the communication address of the designated parameter Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-35 for explanation. P0 - 37 MAP3A Block Data Read / Write Register 3 (for P0-27) Default: 0x0 Address: 004AH, 004BH Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the communication address of the designated parameter Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-35 for explanation. P0 - 38 MAP4A Block Data Read / Write Register 4 (for P0-28) Default: 0x0 Address: 004CH, 004DH Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the communication address of the designated parameter Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-35 for explanation. 320 AC servo drive Lexium 23A 11. Servo Parameters P0 - 39 MAP5A Block Data Read / Write Register 5 (for P0-29) Default: 0x0 Address: 004EH, 004FH Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the communication address of the designated parameter Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-35 for explanation. P0 - 40 MAP6A Block Data Read / Write Register 6 (for P0-30) Default: 0x0 Address: 0050H, 0051H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the communication address of the designated parameter Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-35 for explanation. P0 - 41 MAP7A Block Data Read / Write Register 7 (for P0-31) Default: 0x0 Address: 0052H, 0053H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the communication address of the designated parameter Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-35 for explanation. AC servo drive 321 11. Servo Parameters Lexium 23A P0 - 42 MAP8A Block Data Read / Write Register 8 (for P0-32) Default: 0x0 Address: 0054H, 0055H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the communication address of the designated parameter Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P0-35 for explanation. P0 - 43 Reserved (Do Not Use) P0 - 44 PCMN Status Monitor Register (PC Software Setting) Default: 0x0 Address: 0058H, 0059H Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: determined by the communication address of the designated parameter Data Size: 32-bit Display Format: Decimal Settings: The function of this parameter is the same as P0-09 (Please refer to P0-09). Please note that this pamameter can be set through communication setting only. P0 - 45 b PCMNA Status Monitor Register Selection (PC Software Setting) Default: 0x0 Address: 005AH, 005BH Related Section: Section 6.3.3.5 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 127 Data Size: 16-bit Display Format: Decimal Settings: The function of this parameter is the same as P0-17 (Please refer to P0-17). Please note that this pamameter can be set through communication setting only. 322 AC servo drive Lexium 23A 11. Servo Parameters P0 - 46g SVSTS Servo Output Status Display Default: 0 Applicable Control Mode: ALL Unit: N/A Range: 0x00 ~ 0xFF Data Size: 16-bit Display Format: Hexadecimal Settings: Address: 005CH, 005DH Related Section: - This parameter is used to display the digital output signal of the servo drive. The servo output status display will show in hexadecimal format. Bit0: SRDY (Servo ready) Bit1: SON (Servo On) Bit2: ZSPD (At Zero speed) Bit3: TSPD (At Speed reached) Bit4: TPOS (At Positioning completed) Bit5: TQL (At Torque limit) Bit6: ALRM (Servo alarm activated) Bit7: BRKR (Electromagnetic brake control) Bit8: HOME (Homing completed) Bit9: OLW (Output overload warning) Bit10: WARN (Servo warning activated. WARN is activated when the drive has detected reverse limit error; forward limit error, Operational stop, serial communication error, and undervoltage these fault conditions.) Bit11: Reserved Bit12: Reserved Bit13: Reserved Bit14: Reserved Bit15: Reserved The servo output status display can be monitored through communication also. AC servo drive 323 11. Servo Parameters Lexium 23A Group 1: P1-xx Basic Parameters P1 - 00r PTT External Pulse Input Type Address: 0100H, 0101H Related Section: Section 7.3.2.1 Default: 0x2 Applicable Control Mode: Pt Unit: N/A Range: 0 ~ 1132 Data Size: 16-bit Display Format: Hexadecimal Settings: A: Input pulse type 0: AB phase pulse (4x) (Quadrature Input) 1: Clockwise (CW) + Counterclockwise (CCW) pulse 2: Pulse + Direction B: Input pulse filter This setting is used to suppress or reduce the chatter caused by the noise, etc. However, if the instant input pulse filter frequency is over high, the frequency that exceeds the setting value will be regarded as noise and filtered. 324 B Low Filter Setting Value High Filter 0 1.66Mpps 0 6.66Mpps 1 416Kpps 1 1.66Mpps 2 208Kpps 2 833Kpps 3 104Kpps 3 416Kpps AC servo drive Lexium 23A 11. Servo Parameters C: Input polarity 0=Positive Logic Pulse Type Forward 1=Negative Logic Reverse Forward Reverse AB phase pulse (Quadrature) CW + CCW pulse Pulse + Direction Input pulse interface Max. input pulse frequency Line driver/Line receiver 500Kpps/4Mpps Open collector 200Kpps D: Source of pulse command Setting value Input pulse interface Remark 0 Low-speed pulse CN1 Terminal Identification: PULSE, SIGN 1 High-speed pulse CN1 Terminal Identification: HPULSE, HSIGN The source of pulse command can also be determined by digital input, PTCMS. When the digital input function is used, the source of pulse command is from digital input. AC servo drive 325 11. Servo Parameters Lexium 23A P1 - 01p CTL Control Mode and Output Direction Address: 0102H, 0103H Default: 0 pplicable Control Mode: ALL Related Section: Section 7.3.1 , Table 11.A Unit: pulse (P mode), rpm (S mode), Nm (T mode) Range: 00 ~ 110F Data Size: 16-bit Display Format: Hexadecimal Settings: A/B: Control mode settings Pt 00 01 02 03 04 05 Pr S T Tz r r r r r Multiple Mode OE OF Sz r r r r r r Pt 06 07 08 09 0A OB OC OD Pr r S T Sz Tz r r r r r r r r r CANopen Mode Reserved r r r Pt: Position control mode. The command is from external pulse or analog voltage (external analog voltage will be available soon). Execution of the command selection is via DI signal, PTAS. Pr: Position control mode. The command is from internal signal. Execution of 64 positions is via DI signals (POS0 ~ POS2). A variety of homing control is also provided. S: Speed control mode. The command is from external signal or internal signal. Execution of the command selection is via DI signals, SPD0 and SPD1. T: Torque control mode. The command is from external signal or internal signal. Execution of the command selection is via DI signals, TCM0 and TCM1. Sz: Zero speed / internal speed command Tz: Zero torque / internal torque command 326 AC servo drive Lexium 23A 11. Servo Parameters Dual Mode: Control of the mode selection is via DI signals. For example, either Pt or S control mode can be selected via DI signal, S-P (see Table 11.A). Multiple Mode: Control of the mode selection is via DI signals. For example, either Pt or Pr or S control mode can be selected via DI signals, S-P and PtPr (see Table 11.A). C: Torque output direction settings Direction 0 1 Forward Reverse D: Discrete I/O Setting 1: When switching to different mode, digital inputs/outputs (P2-10 ~ P2-22) can be reset to be the default value of the mode you switch to. 0: When switching to different mode, the setting value of digital inputs/outputs (P2-10 ~ P2-22) will remain the same and will not be changed. AC servo drive 327 11. Servo Parameters Lexium 23A P1 - 02r PSTL Speed and Torque Limit Default: 0 Applicable Control Mode: ALL Address: 0104H, 0105H Related Section: Section 7.4, Table 11.A Unit: N/A Range: 00 ~ 11 Data Size: 16-bit Display Format: Hexadecimal Settings: This parameter is used to determine that the speed and torque limit functions are enabled or disabled. If P1-02 is set to 11, it indicates that the speed and torque limit functions are enabled always. The users can also use DI signals, SPDLM and TRQLM to enable the speed and torque limit functions. Please note that DI signals, SPD0, SPD1, TCM0, and TCM1 are used to select the command source of the speed and torque limit. A: Disable or Enable speed limit function 0: Disable speed limit function 1: Enable speed limit function (It is available in torque mode) B: Disable or Enable torque limit function 0: Disable torque limit function 1: Enable torque limit function (It is available in position and speed mode) 328 AC servo drive Lexium 23A 11. Servo Parameters P1 - 03 AOUT Pulse Output Polarity Setting Default: 0 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 13 Data Size: 16-bit Display Format: Hexadecimal Settings: Address: 0106H, 0107H Related Section: Section 5.2.8.3 his parameter is used to determine the polarity of analog monitor outputs and position pulse outputs. The analog monitor outputs can be configured with different polarity individually, but the position pulse outputs have to be each with the same polarity. A: Analog monitor outputs polarity 0: MON1(+), MON2(+) 1: MON1(+), MON2(-) 2: MON1(-), MON2(+) 3: MON1(-), MON2(-) B: Position pulse outputs polarity 0: Forward output 1: Reverse output P1 - 04 MON1 Analog Monitor Output Proportion 1 Address: 0108H, 0109H (CH1) Default: 100 Applicable Control Mode: ALL Unit: % (full scale) Range: 0 ~ 100 Data Size: 16-bit Display Format: Decimal P1 - 05 MON2 Analog Monitor Output Proportion 2 Address: 010AH, 010BH (CH2) Default: 100 Applicable Control Mode: ALL Unit: % (full scale) Range: 0 ~ 100 Data Size: 16-bit Display Format: Decimal AC servo drive Related Section: Section 7.3.4.4 Related Section: Section 7.3.4.4 329 11. Servo Parameters Lexium 23A P1 - 06 SFLT Accel / Decel Smooth Constant of Analog Speed Command (Low-pass Address: 010CH, 010DH Filter) Default: 0 Applicable Control Mode: S Unit: msec Range: 0 ~ 1000 (0: Disabled) Data Size: 16-bit Display Format: Decimal P1 - 07 TFLT Smooth Constant of Analog Torque Command (Low-pass Filter) Default: 0 Applicable Control Mode: T Unit: msec Range: 0 ~ 1000 (0: Disabled) Data Size: 16-bit Display Format: Decimal P1 - 08 P1 - 09 PFLT Smooth Constant of Position Command (Low-pass Filter) Related Section: Section 7.3.3.3 Address: 010EH, 010FH Related Section: Section 7.3.4.3 Address: 0110H, 0111H Default: 0 Applicable Control Mode: Pt/Pr Unit: msec Range: 0 ~ 1000 (0: Disabled) Data Size: 16-bit Display Format: Decimal Related Section: Section 7.3.2.6 SP1 Address: 0112H, 0113H 1st Speed Command or Limit Default: 1000 Applicable Control Mode: S, T Unit: 0.1rpm Range: -60000 ~ +60000 Data Size: 32-bit Display Format: Decimal Settings: Related Section: Section 7.3.3.1 1 st Speed Command In Speed mode, this parameter is used to set speed 1 of internal speed command. 1st Speed Limit In Torque mode, this parameter is used to set speed limit 1 of internal speed command. 330 AC servo drive Lexium 23A 11. Servo Parameters P1 - 10 SP2 2nd Speed Command or Limit Default: 2000 Applicable Control Mode: S, T Unit: 0.1 rpm Range: -60000 ~ +60000 Data Size: 32-bit Display Format: Decimal Settings: Address: 0114H, 0115H Related Section: Section 7.3.3.1 2nd Speed Command In Speed mode, this parameter is used to set speed 2 of internal speed command. 2nd Speed Limit In Torque mode, this parameter is used to set speed limit 2 of internal speed command. P1 - 11 SP3 3rd Speed Command or Limit Default: 3000 Applicable Control Mode: S, T Unit: 0.1rpm Range: -60000 ~ +60000 Data Size: 32-bit Display Format: Decimal Settings: Address: 0116H, 0117H Related Section: Section 7.3.3.1 3rd Speed Command In Speed mode, this parameter is used to set speed 3 of internal speed command. 3rd Speed Limit In Torque mode, this parameter is used to set speed limit 3 of internal speed command. P1 - 12 TQ1 1st Torque Command or Limit Default: -300 ~ +300 Applicable Control Mode: T, P&S Unit: % Range: -300 ~ +300 Data Size: 16-bit Display Format: Decimal Address: 0118H, 0119H Related Section: Section 7.3.4.1 Settings: 1st Torque Command In Torque mode, this parameter is used to set torque 1 of internal torque command. 1st Torque Limit In Position and Speed mode, this parameter is used to set torque limit 1 of internal torque command. Digital output signal TQL is activated when the drive has detected that the motor has reached the torques limits set by either the parameters P1-12 ~ P1-14 of via an external analog voltage. AC servo drive 331 11. Servo Parameters Lexium 23A P1 - 13 TQ2 2nd Torque Command or Limit Default: -300 ~ +300 Applicable Control Mode: T, P&S Unit: % Range: -300 ~ +300 Data Size: 16-bit Display Format: Decimal Address: 011AH, 011BH Related Section: Section 7.3.4.1 Settings: 2nd Torque Command In Torque mode, this parameter is used to set torque 2 of internal torque command. 2nd Torque Limit In Position and Speed mode, this parameter is used to set torque limit 2 of internal torque command. Digital output signal TQL is activated when the drive has detected that the motor has reached the torques limits set by either the parameters P1-12 ~ P1-14 of via an external analog voltage. P1 - 14 TQ3 3rd Torque Command or Limit Default: -300 ~ +300 Applicable Control Mode: T, P&S Unit: % Range: -300 ~ +300 Data Size: 16-bit Display Format: Decimal Address: 011CH, 011DH Related Section: Section 7.3.4.1 Settings: 3 rd Speed Command In Torque mode, this parameter is used to set torque 3 of internal torque command. 3 rd Speed Limit In Position and Speed mode, this parameter is used to set torque limit 3 of internal torque command. Digital output signal TQL is activated when the drive has detected that the motor has reached the torques limits set by either the parameters P1-12 ~ P1-14 of via an external analog voltage. 332 P1 - 15 Reserved (Do Not Use) P1 - 16 Reserved (Do Not Use) P1 - 17 Reserved (Do Not Use) P1 - 18 Reserved (Do Not Use) AC servo drive Lexium 23A 11. Servo Parameters P1 - 19 Reserved (Do Not Use) P1 - 20 Reserved (Do Not Use) P1 - 21 Reserved (Do Not Use) P1 - 22 Reserved (Do Not Use) P1 - 23 Reserved (Do Not Use) P1 - 24 Reserved (Do Not Use) P1 - 25 VSF1 Low-frequency Vibration Suppression (1) Default: 100.0 Applicable Control Mode: Pt/Pr Unit: Hz Range: 1.0 ~ 100.0 Data Size: 16-bit Display Format: Decimal Address: 0132H, 0133H Related Section: Section 7.3.2.9 Settings: This parameter is used to set the first group of the low-frequency of mechanical system. It can be used to suppress the low-frequency vibration of mechanical system. If P1-26 is set to 0, this parameter is disabled. P1 - 26 VSG1 Low-frequency Vibration Suppression Gain (1) Default: 0 Applicable Control Mode: Pt/Pr Unit: N/A Range: 0 ~ 9 (0: Disable the function of P1-25) Data Size: 16-bit Display Format: Decimal Address: 0134H, 0135H Related Section: Section 7.3.2.9 Settings: This parameter is used to set the vibration suppression gain for P1-25. When the setting value is higher, the position response is quicker. However, if the setting value is over high, it may addect the normal operation of servo motor. It is recommended to set P1-26 as 1. AC servo drive 333 11. Servo Parameters Lexium 23A P1 - 27 VSF2 Low-frequency Vibration Suppression (2) Default: 100.0 Applicable Control Mode: Pt/Pr Unit: Hz Range: 1.0 ~ 100.0 Data Size: 16-bit Display Format: Decimal Address: 0136H, 0137H Related Section: Section 7.3.2.9 Settings: This parameter is used to set the second group of the low-frequency of mechanical system. It can be used to suppress the low-frequency vibration of mechanical system. If P1-28 is set to 0, this parameter is disabled. P1 - 28 VSG2 Low-frequency Vibration Suppression Gain (2) Default: 0 Applicable Control Mode: Pt/Pr Unit: N/A Range: 0 ~ 9 (0: Disable the function of P1-27) Data Size: 16-bit Display Format: Decimal Address: 0138H, 0139H Related Section: Section 7.3.2.9 Settings: This parameter is used to set the vibration suppression gain for P1-27. When the setting value is higher, the position response is quicker. However, if the setting value is over high, it may addect the normal operation of servo motor. It is recommended to set P1-28 as 1. P1 - 29 AVSM Auto Low-frequency Vibration Suppression Mode Selection Default: 0 Applicable Control Mode: Pt/Pr Unit: N/A Range: 0 ~ 1 Data Size: 16-bit Display Format: Decimal Address: 013AH, 013BH Related Section: Section 7.3.2.9 Settings: 0: Normal mode (Disable Auto Low-frequency Vibration Suppression Mode). 1: Auto mode (Enable Auto Low-frequency Vibration Suppression Mode). Explanation: If P1-29 is set to 0, the setting of low-frequency vibration suppression is fixed and will not change automatically. If P1-29 is set to 1, when there is no low-frequency vibration or the low-frequency vibration becomes less and stable, the system will set P1-29 to 0, save the measured low-frequency value automatically and memorize it in P1-25. 334 AC servo drive Lexium 23A 11. Servo Parameters P1 - 30 VCL Low-frequency Vibration Detection Address: 013CH, 013DH Level Default: 500 Applicable Control Mode: Pt/Pr Unit: pulse Range: 1 ~ 8000 Data Size: 16-bit Display Format: Decimal Related Section: Section 7.3.2.9 Settings: When P1-29 is set to 1, the system will search this detection level automatically. If the setting value of P1-30 is too low, the dectection of frequency will become sensitive and result in erroneous measurement. If the setting value of P1-30 is too high, although the probability of erroneous measurement will decrease, the frequency will become difficult to be found especially when the vibration of mechanical system is less. P1 - 31 Reserved (Do Not Use) P1 - 32 LSTP Motor Stop Mode Selection Default: 0 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 20 Data Size: 16-bit Display Format: Hexadecimal Address: 0140H, 0141H Related Section: N/A Settings: This parameter is used to select servo motor stop mode when Servo Off or a fault (servo alarm, includes OPST (Operational stop)) occurs. Fault Stop Mode 0: Use dynamic brake 1: Allow servo motor to coast to stop 2: Use dynamic brake first, after the motor speed is below than P1-38, allow servo motor to coast to stop When the fault NL(CWL) or PL(CCWL) occurs, please refer to the settings of parameter P5-03 to determine the deceleration time. If the deceleration time is set to 1msec, the motor will stop instantly. AC servo drive 335 11. Servo Parameters Lexium 23A P1 - 33 Reserved (Do Not Use) P1 - 34 TACC Acceleration Time Default: 200 Applicable Control Mode: S Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Address: 0144H, 0145H Related Section: Section 7.3.3.3 Settings: This parameter is used to determine the acceleration time to accelerate from 0 to its rated motor speed. The functions of parameters P1-34, P1-35 and P1-36 are each individual. When P1-36 is set to 0 (Disabled), the settings of P1-34, P1-35 are still effective. It indicates that the parameters P1-34 and P1-35 will not become disabled even when P1-36 is disabled. Please note: 1. When the source of speed command is analog command, the maximum setting value of P1-36 is set to 0, the acceleration and deceleration function will be disabled. 2. When the source of speed command is analog command, the maximum setting value of P1-34 is limited to 20000 automatically. P1 - 35 TDEC Deceleration Time Default: 200 Applicable Control Mode: S Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Address: 0146H, 0147H Related Section: Section 7.3.3.3 Settings: This parameter is used to determine the acceleration time to accelerate from 0 to its rated motor speed. The functions of parameters P1-34, P1-35 and P1-36 are each individual. When P1-36 is set to 0 (Disabled), the settings of P1-34, P1-35 are still effective. It indicates that the parameters P1-34 and P1-35 will not become disabled even when P1-36 is disabled. Please note: 1. When the source of speed command is analog command, the maximum setting value of P1-36 is set to 0, the acceleration and deceleration function will be disabled. 2. When the source of speed command is analog command, the maximum setting value of P1-35 is limited to 20000 automatically. 336 AC servo drive Lexium 23A 11. Servo Parameters P1 - 36 TSL Accel /Decel S-curve Default: 0 Applicable Control Mode: S, Pr Unit: msec Range: 0 ~ 65500 (0: Disabled) Data Size: 16-bit Display Format: Decimal Address: 0148H, 0149H Related Section: Section 7.3.3.3 Settings: This parameter is used to make the motor run more smoothly when startup and windup. Using this parameter can improve the motor running stability. TACC: P1-34, Acceleration time TDEC: P1-35, Deceleration time TSL: P1-36, Accel /Decel S-curve Total acceleration time = TACC + TSL Total deceleration time = TDEC + TSL The functions of parameters P1-34, P1-35 and P1-36 are each individual. When P1-36 is set to 0 (Disabled), the settings of P1-34, P1-35 are still effective. It indicates that the parameters P1-34 and P1-35 will not become disabled even when P1-36 is disabled. Please note: 1. When the source of speed command is analog command, the maximum setting value of P1-36 is set to 0, the acceleration and deceleration function will be disabled. 2. When the source of speed command is analog command, the maximum setting value of P1-36 is limited to 10000 automatically. P1 - 37 GDR Ratio of Load Inertia to Servo Motor Inertia Default: 10 Applicable Control Mode: ALL Unit: 0.1 times Range: 0 ~ 2000 Data Size: 16-bit Display Format: Decimal Address: 014AH, 014BH Related Section: N/A Settings: Ratio of load inertia to servo motor inertia (for Rotation Motor): (J_load /J_motor) J_load: Total equivalent moment of inertia of external mechanical load J_motor: Moment of inertia of servo motor Ratio of load weight to servo motor weight (for Linear Motor): (M_load / M_motor)(not available now but will be available soon) M_load: Total equivalent weight of external mechanical load M_motor: Weight of servo motor AC servo drive 337 11. Servo Parameters Lexium 23A P1 - 38 ZSPD Zero Speed Range Setting Default: 100 Applicable Control Mode: ALL Unit: 0.1 rpm Range: 0 ~ 2000 Data Size: 16-bit Display Format: Decimal Address: 014CH, 014DH Related Section: Table 11.A Settings: This parameter is used to set output range of zero speed signal (ZSPD) and determine whrn zero speed signal (ZSPD) becomes activated. ZSPD is activated when the drive senses the motor is equal to or below the Zero Speed Range setting as defined in parameter P1-38. For Example, at default ZSPD will be activated when the drive detects the motor rotating at speed at or below 100 rpm. ZSPD will remain activated until the motor speed increases above 100 rpm. P1 - 39 SSPD Target Motor Speed Default: 3000 Applicable Control Mode: ALL Unit: rpm Range: 0 ~ 5000 Data Size: 16-bit Display Format: Decimal Address: 014EH, 014FH Related Section: Table11.A Settings: When target motor speed reaches its preset value, digital output (TSPD) is enabled. When the forward and reverse speed of servo motor is equal and higher than the setting value, the motor will reach the target motor speed, and then TSPD signal will output. TSPD is activated once the drive has detected the motor has reached the Target Motor Speed setting as defined in parameter P1-39. TSPD will remain activated until the motor speed drops below the Target Motor Speed. 338 AC servo drive Lexium 23A 11. Servo Parameters P1 - 40r VCM Max. Analog Speed Command or Limit Default: rated speed Applicable Control Mode: S, T Unit: rpm Range: 0 ~ 10000 Data Size: 16-bit Display Format: Decimal Address: 0150H, 0151H Related Section: Section 7.3.3.4 Settings: In Speed mode, this parameter is used to set the maximum analog speed command based on the maximum input voltage (10V). In Torque mode, this parameter is used to set the maximum analog speed limit based on the maximum input voltage (10V). For example, in speed mode, if P1-40 is set to 3000 and the input voltage is 10V, it indicates that the speed command is 3000 rpm. If P1-40 is set to 3000, but the input voltage is changed to 5V, then the speed command is changed to 1500 rpm. Speed Command / Limit = Input Voltage Value x Setting value of P1-40 / 10 P1 - 41r TCM Max. Analog Torque Command or Limit Default: 100 Applicable Control Mode: ALL Unit: % Range: 0 ~ 1000 Data Size: 16-bit Display Format: Decimal Address: 0152H, 0153H Related Section: Section 7.3.4.4 Settings: In Torque mode, this parameter is used to set the maximum analog torque command based on the maximum input voltage (10V). In Position (Pt, Pr) and Speed mode, this parameter is used to set the maximum analog torque limit based on the maximum input voltage (10V). For example, in torque mode, if P1-41 is set to 100 and the input voltage is 10V, it indicates that the torque command is 100% rated torque. If P1-41 is set to 100, but the input voltage is changed to 5V, then the torque command is changed to 50% rated torque. Torque Command / Limit = Input Voltage Value x Setting value of P1-41 / 10 AC servo drive 339 11. Servo Parameters Lexium 23A P1 - 42 MBT1 On Delay Time of Electromagnetic Brake Address: 0154H, 0155H Related Section: Section 7.4.4, Default: 0 Table 11.B Applicable Control Mode: ALL Unit: msec Range: 0 ~ 1000 Data Size: 16-bit Display Format: Decimal Settings: Used to set the period of time between when the servo drive is On (Servo On) and when electromagnetic brake output signal (BRKR) is activated. P1 - 43 MBT2 OFF Delay Time of Electromagnetic Address: 0156H, 0157H Brake efault: -1000 ~ +1000 Applicable Control Mode: ALL Unit: msec Range: -1000 ~ +1000 Data Size: 16-bit Display Format: Decimal Related Section: Section 7.4.4 Table 11.B Settings: Used to set the period of time between when the servo drive is Off (Servo Off) and when electromagnetic brake output signal (BRKR) is inactivated. Please note: 1. When servo is commanded off and the off delay time set by P1-43 has not elapsed, if the motor speed is lower than the setting value of P1-38, the electromagnetic brake will be engaged regardless of the off delay time set by P1-43. 2. When servo is commanded off and the off delay time set by P1-43 has elapsed, if the motor speed is higher than the setting value of P1-38, electromagnetic brake will be engaged regardless of the current motor speed. 3. When the servo drive is disabled (Servo Off) due to a fault (except AL022) or by OPST (Operational stop)) being activated, if the off delay time set by P1-43 is a negative value, it will not affect the operation of the motor. A negative value of the off delay time is equivalent to one with a zero value. 340 AC servo drive Lexium 23A 11. Servo Parameters P1 - 44r GR1 Electronic Gear Ratio (1st Numerator) (N1) Default: 128 Applicable Control Mode: Pt, Pr Unit: pulse Range: 1 ~ (229-1) Data Size: 32-bit Display Format: Decimal Address: 0158H, 0159H Related Section: Section 7.3.2.5 Settings: This parameter is used to set the numerator of the electronic gear ratio. The denominator of the electronic gear ratio is set by P1-45. P2-60 ~ P2-62 are used to set the additional numberators. Please note: 1. In Pt mode, the setting value of P1-44 can be changed only when the servo drive is enabled (Servo On). 2. In Pr mode, the setting value of P1-44 can be changed only when the servo drive is disabled (Servo Off). P1 - 45r GR2 Electronic Gear Ratio (Denominator) (M) Default: 10 Applicable Control Mode: Pt, Pr Unit: pulse Range: 1 ~ (231-1) Data Size: 32-bit Display Format: Decimal Address: 015AH, 015BH Related Section: Section 7.3.2.5 Settings: This parameter is used to set the denominator of the electronic gear ratio. The numerator of the electronic gear ratio is set by P1-44. P2-60 ~ P2-62 are used to set the additional numberators. As the wrong setting may cause motor to run chaotically (out of control) and it may lead to personnel injury, therefore, ensure to observe the following rule when setting P1-44, P1-45. The electronic gear ratio setting (Please also see P1-44, P2-60 ~ P2-62): The electronic gear ratio setting range must be within: 1/50 1: Modbus ASCII mode, <7,E,1 > 2: Modbus ASCII mode, <7,O,1> 3: Modbus ASCII mode, <8,N,2 > 4: Modbus ASCII mode, <8,E,1> 5: Modbus ASCII mode, <8,O,1> 6: Modbus RTU mode, <8,N,2> 7: Modbus RTU mode, <8,E,1> 8: Modbus RTU mode, <8,O,1> P3 - 03 FLT Default: 0 Transmission Fault Treatment Address: 0306H, 0307H Related Section: Section 9.2 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 1 Data Size: 16-bit Display Format: Hexadecimal Settings: This parameter is used to determine the operating sequence once a communication fault has been detected. If '1' is selected, the drive will stop operating upon detection the communication fault. The mode of stopping is set by parameter P1-32. 0: Display fault and continue operating 1: Display fault and decelerate to stop operating (deceleration time is determined by parameter P5-03) AC servo drive 381 11. Servo Parameters Lexium 23A P3 - 04 CWD Communication Time Out Detection Address: 0308H, 0309H Default: 0 Related Section: Section 9.2 Applicable Control Mode: ALL Unit: sec Range: 0 ~ 20 Data Size: 16-bit Display Format: Decimal Settings: This parameter is used to set the maximum permissible time before detecting a fault due to communication time out. When P3-04 is set to a value over than 0, it indicates this parameter is enabled. However, if not communicating with the servo in this period of time, the servo drive will assume the communication has failed and show the communication error fault message. When P3-04 is set to 0, this parameter is disabled. P3 - 05 CADR CANopen Communication Address Setting Address: 030AH, 030BH Default: 0x0000 Related Section: Section 9.2 Applicable Control Mode: ALL Unit: N/A Range: 0 x00~0x7F Data Size: 16-bit Display Format: Hexadecimal Settings: This parameter is used to set the CAN communication slave address in hexadecimal format. This address is an absolute address whlch represents the servo drive on a CAN bus network and must be defined uniquely. Duplicate address will cause communication faults. This parameter is relevant for LXM23A servo drives only. This parameter will be effective only after restarting drive or NMT Reset_Node indication. To change this parameter from default (0), restarting drive is necessary. 382 AC servo drive Lexium 23A 11. Servo Parameters P3 - 06b SDI Digital Input Communication Function Address: 030CH, 030DH Default: 0 Related Section: Section 9.2 Applicable Control Mode: ALL Unit: N/A Range: 0x0000 ~ 0x3FFF Data Size: 16-bit Display Format: Hexadecimal The setting of this parameter determines how the Digital Inputs (DI) accept commands and signals. Bit0 ~ Bit 7 corresponds with DI1 ~ DI8. The least significant bit (Bit0) shows DI1 status and the most significant bit (Bit7) shows DI8 status. Bit settings: 0: Digital input is controlled by external command (via CN1) 1: Digital input is controlled by parameter P4-07 For the settings of DI1 ~ DI8, please refer to P2-10 ~ P2-17. This parameter P3-06 also works in conjunction with the parameter P4-07 which has several functions. Please see section 9.2 for details. P3 - 07 CDT Communication Response Delay Time Address: 030EH, 030FH Default: 0 Related Section: Section 9.2 Applicable Control Mode: ALL Unit: 1msec Range: 0 ~ 1000 Data Size: 16-bit Display Format: Decimal Settings: This parameter is used to delay the communication time that servo drive responds to host controller (external controller via Modbus). P3 - 08 AC servo drive Reserved (Do Not Use) 383 11. Servo Parameters Lexium 23A P3-09 SYC CANopen Synchronization Setting Default: 0x57A1 Address: 0312H, 0313H Related Section: Section 9.2 Applicable Control Mode: CANopen Unit: N/A Range: refer to the description of Settings Data Size: 16-bit Display Format: Hexadecimal Settings: This parameter is used to set the CANopen slave to be synchronized with the CANopen master through synchronization signal. Although this parameter allows the users to execute manual adjustment, if not necessary, we do not recommend users to change the default setting manually. Display E T D M Function SYNC error range Target value Dead zone range Clock correction setting Range 1~9 0~9 0~F 1~F M: Clock correction setting, the value must be within the range from 1 through F, and the unit is usec. When setting the CANopen slave to be synchronized with the CANopen master, the clock of the servo drive must be corrected. This function is used to set the maximum correction every time. D: Dead zone range, the value must be within the range from 0 through F, and the unit is usec. When the difference between actual value and target value of SYNC signal reach time does not exceed the dead zone range, the clock correction does not need to be changed. T: Target value of SYNC signal reach time, the value must be within the range from 0 through 9, and the standard value of SYNC signal reach time is 500 usec. Target reach time of synchronization signal = 400 + 10 x setting value of T. For example: When T is set to 5, the target reach time of synchronization signal = 400 + 10 x 5 = 450 There should be a buffer between the target value and the standard value. The target value should be less than the standard value. If the target value is above than the standard value, an error may occur. E: SYNC error range, the value must be within the range from 1 through 9, and the unit is 10 usec. When the difference between actual value and target value of SYNC signal reach time is below this range, it indicates that the CANopen slave synchronize with the CANopen master through synchronization signal. 384 AC servo drive Lexium 23A 11. Servo Parameters P3 - 10 PLCEN PLCopen Function Switch Address: 0314H, 0315H Default: 0x0000 Related Section: N/A Applicable Control Mode: CANopen Mode Unit: N/A Range: 0x0000 ~ 0x0001 Data Size: 16-bit Display Format: Hexadecimal Settings: 0: PLCopen Function Disabled 1: PLCopen Function Enabled P3 - 11g PLCTX1 PLCopen TX Packet #1 Address: 0316H, 0317H Default: 0x0000 Related Section: N/A Applicable Control Mode: CANopen Mode Unit: N/A Range: Read Only Data Size: 16-bit Display Format: Hexadecimal Settings: The PLCopen TX Packet (Status Data) consists of 4 words and POTX1 ~ POTX4 represent the following fields: P3 - 12g Word 1 2 3 4 Function driveStat mfStat motionSt driveInput Parameter POTX1 POTX2 POTX3 POTX4 PLCTX2 PLCopen TX Packet #2 Default: 0x0000 Address: 0318H, 0319H Related Section: N/A Applicable Control Mode: CANopen Mode Unit: N/A Range: Read Only Data Size: 16-bit Display Format: Hexadecimal Settings: Refer to P5-11 for explanation. AC servo drive 385 11. Servo Parameters Lexium 23A P3 - 13g PLCTX3 PLCopen TX Packet #3 Address: 031AH, 031BH Default: 0x0000 Related Section: N/A Applicable Control Mode: CANopen Mode Unit: N/A Range: Read Only Data Size: 16-bit Display Format: Hexadecimal Settings: Refer to P5-11 for explanation. P3 - 14g PLCTX4 PLCopen TX Packet #4 Address: 031CH, 031DH Default: 0x0000 Related Section: N/A Applicable Control Mode: CANopen Mode Unit: N/A Range: Read Only Data Size: 16-bit Display Format: Hexadecimal Settings: Refer to P5-11 for explanation. P3 - 15 PLCRX1 PLCopen RX Packet #1 Address: 031EH, 031FH Default: 0x0000 Related Section: N/A Applicable Control Mode: CANopen Mode Unit: N/A Range: 0x0000 ~ 0xFFFF Data Size: 16-bit Display Format: Hexadecimal Settings: The PLCopen RX Packet (Control Data) consists of 4 words and PORX1 ~ PORX3 represent the following fields: 386 Word 1 2 Function dmCtrl refA16 3 refB32 4 Parameter POTX1 POTX2 PORX3 AC servo drive Lexium 23A 11. Servo Parameters P3 - 16 PLCRX2 PLCopen RX Packet #2 Default: 0x0000 Address: 0320H, 0321H Related Section: N/A Applicable Control Mode: CANopen Mode Unit: N/A Range:-32768 ~ 32767 Data Size: 16-bit Display Format: Hexadecimal Settings: Refer to P5-15 for explanation. P3 - 17 PLCRX3 PLCopen RX Packet #3 Default: 0x00000000 Address: 0322H, 0323H Related Section: N/A Applicable Control Mode: CANopen Mode Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Hexadecimal Settings: Refer to P5-15 for explanation. AC servo drive 387 11. Servo Parameters Lexium 23A Group 4: P4-xx Diagnosis Parameters P4 - 00g ASH1 Fault Record (N) Default: 0 Address: 0400H, 0401H Related Section: Section 7.2.1 Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Hexadecimal Settings: This parameter is used to set the most recent fault record. Display of Low Byte: LXXXX: It indicates the fault code, i.e. alarm code Display of High Byte: hYYYY: It indicates the corresponding CANopen error code. P4 - 01g ASH2 Fault Record (N-1) Default: 0 Address: 0402H, 0403H Related Section: Section 7.2.1 Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Hexadecimal Settings: This parameter is used to set the second most recent fault record. P4 - 02g ASH3 Default: 0 Fault Record (N-2) Address: 0404H, 0405H Related Section: Section 7.2.1 Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Hexadecimal Settings: This parameter is used to set the third most recent fault record. 388 AC servo drive Lexium 23A 11. Servo Parameters P4 - 03g ASH4 Fault Record (N-3) Default: 0 Address: 0406H, 0407H Related Section: Section 7.2.1 Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Hexadecimal Settings: This parameter is used to set the fourth most recent fault record. P4 - 04g ASH5 Default: 0 Fault Record (N-4) Address: 0408H, 0409H Related Section: Section 7.2.1 Applicable Control Mode: ALL Unit: N/A Range: N/A Data Size: 32-bit Display Format: Hexadecimal Settings: This parameter is used to set the fifth most recent fault record. AC servo drive 389 11. Servo Parameters Lexium 23A P4 - 05 JOG Default: 20 JOG Operation Address: 040AH, 040BH Related Section: Section 7.2.2 Applicable Control Mode: ALL Unit: rpm Range: 0 ~ 5000 Data Size: 16-bit Display Format: Decimal Settings: JOG operation command: 1. Operation Test (1)Press the ENT key to display the JOG speed. (The default value is 20 rpm). (2)Press the UP or DOWN arrow keys to increase or decrease the desired JOG speed. (This also can be undertaken by using the SHIFT key to move the cursor to the desired unit column (the effected number will flash) then changed using the UP and DOWN arrow keys). (3)Press the SET when the desired JOG speed is displayed. The Servo Drive will display "JOG". (4)Press the UP or DOWN arrow keys to jog the motor either P(CCW) or N(CW) direction. The motor will only rotation while the arrow key is activated. (5)To change JOG speed again, press the MODE key. The servo Drive will display "P4 - 05". Press the ENT key and the JOG speed will displayed again. Refer back to #(2) and #(3) to change speed. (6)In JOG operation mode, if any fault occurs, the motor will stop running. The maximum JOG speed is the rated speed of the servo motor. 2.DI Signal Control Set the value of DI signal as JOGU and JOGD (refer to Table 11.A). Users can perform JOG run forward and run reverse control. 3. Communication Control To perform a JOG Operation via communication command, use communication addresses 040AH and 040BH. (1)Enter 1 ~ 5000 for the desired JOG speed (2)Enter 4998 to JOG in the P(CCW) direction (3)Enter 4999 to JOG in the N(CW) direction (4)Enter 0 to stop the JOG operation Please note that when using communication control, please set P2-30 to 5 to avoid that there are excessive writes to the system flash memory. 390 AC servo drive Lexium 23A 11. Servo Parameters P4 - 06 rb FOT Default: 0 Force Output Contact Control Address: 040CH, 040DH Related Section: Section 7.2.3 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 0xFF Data Size: 16-bit Display Format: Hexadecimal Settings: The function of Digital Outout (DO) is determined by the DO setting value. The user can set DO setting value (0x30 ~ 0x3F) via communication and then write the values into P4-06 to complete the settings. Bit00 corresponds with DO setting value 0x30 Bit01 corresponds with DO setting value 0x31 Bit02 corresponds with DO setting value 0x32 Bit03 corresponds with DO setting value 0x33 Bit04 corresponds with DO setting value 0x34 Bit05 corresponds with DO setting value 0x35 Bit06 corresponds with DO setting value 0x36 Bit07 corresponds with DO setting value 0x37 Bit08 corresponds with DO setting value 0x38 Bit09 corresponds with DO setting value 0x39 Bit10 corresponds with DO setting value 0x3A Bit11 corresponds with DO setting value 0x3B Bit12 corresponds with DO setting value 0x3C Bit13 corresponds with DO setting value 0x3D Bit14 corresponds with DO setting value 0x3E Bit15 corresponds with DO setting value 0x3F For example: When P2-18 is set to 0x0130, it indicates that the state of DO1 is the Bit00 state of P4-06. This parameter can also be used to force the state of DO signal. Please refer to P2-18 ~ P2-22 to assign the functions of digital outouts (DO signals) and section 7.2.3 for the Force Outputs Operation. AC servo drive 391 11. Servo Parameters Lexium 23A P4 - 07b ITST Input Status Default: 0 Applicable Control Mode: ALL Address: 040EH, 040FH Related Section: Section 6.5.2 Section 9.2 Unit: N/A Range: 0 ~ 3FFF Data Size: 16-bit Display Format: Hexadecimal Settings: The control of digital inputs can be determined by the external terminals (DI1 ~ DI8) or by the internal software digital inputs SDI1 ~ SDI8(corresponds to Bit0 ~ Bit13 of P1-47) via communication (upon software). Please refer to P3-06 and section 9.2 for the setting method. Read P4-07: Display the final status of DI input signal. Write P4-07: Write the status of software digital inputs SDI1 ~ SDI8 (No matter the servo drive is controller through Integrated HMI or communication control, the function of this parameter is the same.) For example: External Control: Display the final status of DI input signal When the read value of P4-07 is 0x0011, it indicates that DI1 and DI5 are ON. Communication Control (Internal DIs): Read the status of input signal (upon software). For example: When the write value of P4-07 is 0x0011, it indicates that software digital inputs SDI1 and SDI5 are ON. Bit0 ~ Bit7 corresponds with DI1 ~ DI8. For the settings of DI1 ~ DI8, please refer to P2-10 ~ P2-17. 392 AC servo drive Lexium 23A 11. Servo Parameters P4 - 08g PKEY Digital Keypad Input of Servo Drive Default: N/A Address: 0410H, 0411H Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: Read only Data Size: 16-bit Display Format: Hexadecimal Settings: This parameter is used to check if MODE, UP, DOWN, SHIFT and ENT keys on the drive keypad being pressed or not. It is used to examine if these five keys work normally via communication during production. P4 - 09g MOT Output Status Default: N/A Address: 0412H, 0413H Related Section: Section 6.5.3 Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 0x1F Data Size: 16-bit Display Format: Hexadecimal Settings: There is no difference when reading DO output signal via the drive keypad or the communication. For the status of DO output signal, please refer to P2-18 ~ P2-22. P4 - 10b CEN Default: 0 Adjustment Function Address: 0414H, 0415H Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 6 Data Size: 16-bit Display Format: Decimal Settings: 0: Reserved 1: Execute analog speed input drift adjustment 2: Execute analog torque input drift adjustment 3: Execute current detector (V phase) drift adjustment 4: Execute current detector (W phase) drift adjustment 5: Execute drift adjustment of the above 1~4 6: Execute IGBT NTC calibration Please note: 1.This adjustment function is enabled after parameter P2-08 is set to 20. 2.When executing any adjustment, the external wiring connected to analog speed or torque must be removed and the servo system should be off (Servo off). AC servo drive 393 11. Servo Parameters Lexium 23A P4 - 11 SOF1 Analog Speed Input Drift Adjustment 1 Address: 0416H, 0417H Default: Factory setting Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal Settings: The adjustment functions from P4-11 through P4-19 are enabled after parameter P2-08 is set to 22. Although these parameters allow the users to execute manual adjustment, we still do not recommend the users to change the default setting value of these parameters (P4-11 ~ P4-19) manually. Please note that when P2-08 is set to 10, the users cannot reset this parameter. P4 - 12 SOF2 Analog Speed Input Drift Adjustment 2 Address: 0418H, 0419H Default: Factory setting Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal Settings: Refer to P4-11 for explanation. Please note that when P2-08 is set to 10, the users cannot reset this parameter. P4 - 13 TOF1 Analog Torque Drift Adjustment 1 Default: Factory setting Address: 041AH, 041BH Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal Settings: Refer to P4-11 for explanation. Please note that when P2-08 is set to 10, the users cannot reset this parameter. 394 AC servo drive Lexium 23A 11. Servo Parameters P4 - 14 TOF2 Analog Torque Drift Adjustment 2 Default: Factory setting Address: 041CH, 041DH Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal Settings: Refer to P4-11 for explanation. Please note that when P2-08 is set to 10, the users cannot reset this parameter. P4 - 15 COF1 Current Detector Drift Adjustment Address: 041EH, 041FH (V1 phase) Default: Factory setting Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal Settings: Refer to P4-11 for explanation. Please note that when P2-08 is set to 10, the users cannot reset this parameter. P4 - 16 COF2 Current Detector Drift Adjustment Address: 0420H, 0421H (V2 phase) Default: Factory setting Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal Settings: Refer to P4-11 for explanation. Please note that when P2-08 is set to 10, the users cannot reset this parameter. AC servo drive 395 11. Servo Parameters Lexium 23A P4 - 17 COF3 Current Detector Drift Adjustment (W1 phase) Default: Factory setting Address: 0422H, 0423H Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal Settings: Refer to P4-11 for explanation. Please note that when P2-08 is set to 10, the users cannot reset this parameter. P4 - 18 COF4 Current Detector Drift Adjustment Address: 0424H, 0425H (W2 phase) Default: Factory setting Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal Settings: Refer to P4-11 for explanation. Please note that when P2-08 is set to 10, the users cannot reset this parameter. P4 - 19 TIGB IGBT NTC Calibration Default: Factory setting Address: 0426H, 0427H Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 1 ~ 4 Data Size: 16-bit Display Format: Decimal Settings: Refer to P4-11 for explanation. When executing this auto adjustment, please ensure to cool the servo drive to 25 C. Please note that when P2-08 is set to 10, the users cannot reset this parameter. 396 AC servo drive Lexium 23A 11. Servo Parameters P4 - 20 DOF1 Analog Monitor Output Drift Adjustment (CH1) Default: 0 Address: 0428H, 0429H Related Section: Section 7.3.4.4 Applicable Control Mode: ALL Unit: mV Range: -800 ~ 800 Data Size: 16-bit Display Format: Decimal Settings: Please note that when P2-08 is set to 10, the users cannot reset this parameter. P4 - 21 DOF2 Analog Monitor Output Drift Adjustment (CH2) Default: 0 Address: 042AH, 042BH Related Section: Section 7.3.4.4 Applicable Control Mode: ALL Unit: mV Range: -800 ~ 800 Data Size: 16-bit Display Format: Decimal Settings: Please note that when P2-08 is set to 10, the users cannot reset this parameter. P4 - 22 SAO Default: 0 Analog Speed Input Offset Address: 042CH, 042DH Related Section: N/A Applicable Control Mode: S Unit: mV Range: -5000 ~ 5000 Data Size: 16-bit Display Format: Decimal Settings: In speed mode, the users can use this parameter to add an offset value to analog speed input. AC servo drive 397 11. Servo Parameters Lexium 23A P4 - 23 TAO Analog Torque Input Offset Default: 0 Address: 042EH, 042FH Related Section: N/A Applicable Control Mode: T Unit: mV Range: -5000 ~ 5000 Data Size: 16-bit Display Format: Decimal Settings: In speed mode, the users can use this parameter to add an offset value to analog speed input. P4 - 24 LVL Default: 160 Undervoltage Error Level Address: 0430H, 0431H Related Section: N/A Applicable Control Mode: ALL Unit: V (rms) Range: 140 ~ 190 Data Size: 16-bit Display Format: Decimal Settings: When DC Bus voltage is lower than the value of P4-24 x 2, the fault, Undervoltage will occur. 398 AC servo drive Lexium 23A 11. Servo Parameters Group 5: P5-xx Motion Control Parameters P5 - 00 Reserved (Do Not Use) P5 - 01 Reserved (Do Not Use) P5 - 02 Reserved (Do Not Use) P5 - 03 PDEC Deceleration Time of Protectin Function Address: 0506H, 0507H Default: 0XE0EFEEFF Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0x00000000 ~ 0xF0FFFFFF Data Size: 32-bit Display Format: Hexadecimal Settings: Display High Byte Low Byte D C B A W Z Y X Function STP Reserved CTO OVF SNL SPL NL PL Range 0~F - 0~F 0~F 0~F 0~F 0~F 0~F This parameter is used to set motor deceleration when protection functions, such as STOP (Motor stop), OVF (Position command overflow), SNL (Reverse software limit), SPL (Forward software limit), NL (Reverse inhibit limit) or PL (Forward inhibit limit), etc. are activated. 1.Deceleration time of protection functions include: OVF, CTO(AL020), SPL, SNL, PL, NL 2.Deceleration time of motor stop command: STP When entering P5-03, Lower Byte display will show first. After pressing SHIFT key on the drive keypad, the high byte display will show next. The values from 0 through F correspond with the setting values from P5-20 through P5-35. For example, when the setting value X is set to A, it indicates that the motor PL deceleration time is determined by parameter P5-30. AC servo drive 399 11. Servo Parameters Lexium 23A P5 - 04 HMOV Homing Mode Address: 0508H, 0509H Default: 0 Related Section: N/A Applicable Control Mode: Pr Unit: N/A Range: 0 ~ 0x128 Data Size: 16-bit Display Format: Hexadecimal Settings: This parameter is used to determine the homing characteristics of the servo motor. Display W Z Y X Function Reserved Limit setting Z pulse setting Homing direction setting Range - 0~1 Settings When there is a limit: Z=0: After reaching the limit, activate the limit signal. Z=1: After reaching the limit, the motor will run in the reverse direction. 0~2 0~8 Y=0: Stop and return to Z pulse. Y=1: Go forward to Z pulse. Y=2: Ingore Z pulse X=0: Move forward to PL(CCWL) used as home. 400 X=2: Move forward to dedicated home sensor (ORGP: OFF V ON) X=3: Move reverse to dedicated home sensor (ORGP: OFF V ON) - X=4: Move forward and regard Z pulse as home sensor. X=5: Move reverse and regard Z pulse as home sensor. Y=0: Stop and return to Z pulse. Y=1: Go forward to Z pulse. Y=2: Ingore Z pulse - X=1: Move reverse to NL(CWL) used as home. - X=6: Move forward to dedicate home sensor (ORGP: ON V OFF) X=7: Move reverse to dedicated home sensor (ORGP: ON V OFF) X=8: Regard current position as home sensor AC servo drive Lexium 23A 11. Servo Parameters P5 - 05 HSPD1 1st Speed Setting of High Speed Homing Default: 100.0 Address: 050AH, 050BH Related Section: N/A Applicable Control Mode: ALL Unit: 0.1 rpm Range: 1 ~ 2000.0 Data Size: 16-bit Display Format: Decimal Settings: This parameter is used to set the initial (high speed) homing speed. The homing operation of the servo motor involves two homing speed settings. When homeing is triggered, the servo motor will proceed at a high speed speed until a home sensor is detected. The servo motor will then move reverse at a low speed speed until off of the home sensor, and finally will stop at the next Z pulse. P5 - 06 HSPD2 2nd Speed Setting of Low Speed Homing Default: 20.0 Address: 050CH, 050DH Related Section: N/A Applicable Control Mode: ALL Unit: 0.1 rpm Range: 1 ~ 500.0 Data Size: 16-bit Display Format: Decimal Settings: This parameter is used to set the secondary (low speed) homing speed. Refer to P5-06 for explanation. AC servo drive 401 11. Servo Parameters Lexium 23A P5 - 07b PRCM Default: 0 Trigger Position Command (Pr mode only) Address: 050EH, 050FH Related Section: N/A Applicable Control Mode: Pr Unit: N/A Range: 0 ~ 1000 Data Size: 16-bit Display Format: Decimal Settings: There are 8 stored positions can be programmed via a combination of the POS0 ~ POS2 commands. This parameter is used to trigger the dedicated position command in Pr mode and command the motor to move to the dedicated position instead of using DI (Digital Input) CTRG and POS0 ~ POS2. 0: Start homing function. When entering P5-07, the default setting value 0 will display. Pressing ENT key on the drive keypad, the servo motor will start homing operation. 1 ~ 8: Trigger Position Command (This function is equivalent to the function of DI CTRG signal + POSn signal). When P5-07 is set to 1 ~ 8, the dedicated position command can be triggered and the servo drive will command the motor move to the the dedicated position. For example, when P5-07 is set to 1, the position command P1 is triggered and the servo drive will command the motor to move to the position which correspond the position command P1. 9 ~ 9999: Write inhibit (Invaild setting value) 1000: Stop positioning. When P5-07 is set to 1000, the motor stop command will be activated. This function is equivalent to the function of DI STOP signal. The display value of P5-07: 1. When the motor does not receive the drive command (the motor is not running), if the users read P5-07 at this time, the display value of P5-07 will be the setting value of P5-07 2. When the position command is triggered and the motor start runningbut does not reach the dedicated position (during positioning, the motor is running), if the users read P5-07 at this time, the display value of P5-07 will be setting value of P5-07 plus 10000. 3. When the position command is triggered and the motor reachs the dedicated position (the positioning is completed and the motor stop running), if the users read P5-07 at this time, the display value of P5-07 will be setting value of P5-07 plus 20000. For example, when P5-07 is set to 3, it indicates that the position command P3 will be triggered. 1. If the display value of P5-07 is 3, it indicates that the motor does not receive the drive command and the motor is not running. 2. If the display value of P5-07 is 100003, it indicates that the position command is triggered but the positioning is not completed. 3. If the display value of P5-07 is 200003, it indicates that the position command is triggered and the positioning is completed. 402 AC servo drive Lexium 23A 11. Servo Parameters P5 - 08 SWLP Forward Software Limit Default: 2147483647 Address: 0510H, 0511H Related Section: N/A Applicable Control Mode: Pr Unit: PUU Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal P5 - 09 SWLN Reverse Software Limit Default: -2147483648 Address: 0512H, 0513H Related Section: N/A Applicable Control Mode: Pr Unit: PUU Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal AC servo drive P5 - 10 Reserved (Do Not Use) P5 - 11 Reserved (Do Not Use) P5 - 12 Reserved (Do Not Use) P5 - 13 Reserved (Do Not Use) P5 - 14 Reserved (Do Not Use) 403 11. Servo Parameters Lexium 23A P5 - 15b PMEM PATH 1 ~ PATH 2 Data Not Retained Setting Default: 0x0 Address: 051EH, 051FH Related Section: N/A Applicable Control Mode: ALL Unit: N/A Range: 0x0 ~ 0x0011 Data Size: 16-bit Display Format: Hexadecimal Settings: This parameter is designed for the users who need to change the positioning point frequently via communication. Display 0 0 Y X Range - - 0~1 0~ 1 X=0: The data of PATH 1 (P6-02 ~P6-03) will be retained (memorized) when the power goes off. X=1: The data of PATH 1 (P6-02 ~P6-03) will not be retained (memorized) when the power goes off. Y=0: The data of PATH 2 (P6-04 ~P6-05) will be retained (memorized) when the power goes off. Y=1: The data of PATH 2 (P6-04 ~P6-05) will not be retained (memorized) when the power goes off. Other settings: Reserved P5 - 16b AXEN Default: 0 Axis Position: Motor Encoder Address: 0520H, 0521H Related Section: Section 8.3 Applicable Control Mode: ALL Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Read function: This parameter is used to read the actual position of the motor encoder, i.e. the monitor variable V000 + deviation value. Write function: The users can write any value and doing this will no change the value of monitor variable V000 and will not affect the position coordinate either. 404 AC servo drive Lexium 23A 11. Servo Parameters P5 - 17 Reserved (Do not use) P5 - 18 AXAU Axis Position: Pulse Command Default: N/A Address: 0524H, 0525H Related Section: Section 8.3 Applicable Control Mode: ALL Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: This parameter is used to send back the pulse counts of pulse command. P5 - 19 Reserved (Do not use) P5 - 20 ACO Accel / Decel Time 0 Default: 200 Address: 0528H, 0529H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: In Pr mode, this parameter is used to set the acceleration and deceleration time, i.e. the necessary time when the motor reachs the speed of 3000 rpm from 0. AC servo drive 405 11. Servo Parameters Lexium 23A P5 - 21 AC1 Accel / Decel Time 1 Default: 300 Address: 052AH, 052BH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 22 AC2 Accel / Decel Time 2 Default: 500 Address: 052CH, 052DH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 23 AC3 Accel / Decel Time 3 Default: 600 Address: 052EH, 052FH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. 406 AC servo drive Lexium 23A 11. Servo Parameters P5 - 24 AC4 Accel / Decel Time 4 Default: 800 Address: 0530H, 0531H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 25 AC5 Accel / Decel Time 5 Default: 900 Address: 0532H, 0533H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 26 AC6 Accel / Decel Time 6 Default: 1000 Address: 0534H, 0535H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 27 AC7 Accel / Decel Time 7 Default: 1200 Address: 0536H, 0537H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. AC servo drive 407 11. Servo Parameters Lexium 23A P5 - 28 AC8 Accel / Decel Time 8 Default: 1500 Address: 0538H, 0539H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 29 AC9 Accel / Decel Time 9 Default: 2000 Address: 053AH, 053BH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 30 AC10 Accel / Decel Time 10 Default: 2500 Address: 053CH, 053DH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 31 AC11 Accel / Decel Time 11 Default: 3000 Address: 053EH, 053FH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. 408 AC servo drive Lexium 23A 11. Servo Parameters P5 - 32 AC12 Accel / Decel Time 12 Default: 5000 Address: 0540H, 0541H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 33 AC13 Accel / Decel Time 13 Default: 8000 Address: 0542H, 0543H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: Refer to P5-20 for explanation. P5 - 34 AC14 Accel / Decel Time 14 Default: 50 Address: 0544H, 0545H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: The default setting value of this parameter is smaller and it is for the deceleration setting when protection function is activated. P5 - 35 AC15 Default: 30 Accel / Decel Time 15 Address: 0546H, 0547H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 1 ~ 65500 Data Size: 16-bit Display Format: Decimal Settings: The default setting value of this parameter is smaller and it is for the deceleration setting when the motor stops in high speed. AC servo drive 409 11. Servo Parameters Lexium 23A P5 - 36 P5 - 37b Reserved (Do Not use) CAAX CAPTURE: Axis Position CNT Default: 0 Address: 054AH, 054BH Related Section: Section 8.11.1 Applicable Control Mode: ALL Unit: PUU Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: This parameter can be set only when capture operation is stopped (Refer to P5-39). Please note: 1. Do not change this parameter when the capture source is the motor encoder. 2. When the capture source is the motor encoder, the value of this parameter is reset to the motor encoder feedback position (monitor variable is 00h). P5 - 38b CANO Default: 0 CAPTURE: Capture Amount Address: 054CH, 054DH Related Section: Section 8.11.1 Applicable Control Mode: ALL Unit: N/A Range: 1 ~ (P5-10 ~ P5-36) Data Size: 16-bit Display Format: Decimal Settings: When the compare function is not enabled, using this parameter can set the estimated capture amount (able to read and write). Once the capture function is enabled, everytime when one position is captured, the setting value of P5-38 will decrease 1. When the setting value of P5-38 is equal to 0, it indicates that the capture operation has finished. Please note: The total amount of COMPARE and CAPTURE data can not exceed the number of 800. 410 AC servo drive Lexium 23A 11. Servo Parameters P5 - 39b CACT CAPTURE: Capture Source Setting Address: 054EH, 054FH Default: 0000 Related Section: Section 8.11.1 Applicable Control Mode: ALL Unit: N/A Range: 0x0000 ~ 0xF13F Data Size: 16-bit Display Format: Hexadecimal Settings: This parameter is used to determine the capture source and enable the capture function. A: Capture function settings: Please refer to the following table and descriptions: Bit 3 Function Execute Pr command when capture function has finished. After first position is captured, the system will enable the compare function 2 After first position is captured, the position will be reset. 1 Start capture function 0 Explanation After capture function has finished, execute Pr # 50 command. The compare function is enabled already, and this setting will become ineffective. When the first point is captured, the position coordinate will be reset. Setting Bit0 to 1 will enable the capture function. When capture function has finished, the value of Bit0 will be reset to 0 automatically. Bit0: When the value of P5-38 is higher than 0, setting Bit0 to 1 will enable the capture function and the DO signal, CAP_OK is inactivated. Once the capture function is enabled, everytime when one position is captured, the setting value of P5-38 will decrease 1. When the setting value of P5-38 is equal to 0, it indicates that the capture operation has finished. Then, DO signal, CAP_OK will be activated and the value of Bit0 will be reset to 0 automatically. AC servo drive 411 11. Servo Parameters Lexium 23A When the value of P5-38 is equal to 0, setting Bit0 to 1 will not enable the capture function, the DO signal, CAP_OK will be inactivated and then the value of Bit0 will be reset to 0 automatically. If Bit0 is set to 1 already, the new setting value cannot be 1. The users only can set Bit0 to 0 to disable the capture function. Bit1: When Bit1 is set to 1, after first position is captured, the system will set the value of the current position as the value of the parameter P5-76. Bit2: When Bit2 is set to 1, after first position is captured, the system will enable the compare function (Bit0 of P5-59 is set to 1 and the value of P5-58 is set to the last compare amount). If the compare function is enabled already, this setting will become ineffective. Bit3: When Bit3 is set to 1, after capture operation is completed (all positions has been captured), the position command P50 will be triggered immediately. B: Capture source settings 0: Capture function is disabled. 1: Reserved (Do not use). 2: Pulse command. 3: Motor encoder C: Activate state settings 0: Normally open (use N.O. contact) 1: Normally closed (use N.C. contact) D: Trigger time settings (unit: msec) P5 - 40 DLY0 Delay Time 0 Default: 0 Address: 0550H, 0551H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 41 DLY1 Delay Time 1 Default: 100 Address: 0552H, 0553H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal 412 AC servo drive Lexium 23A 11. Servo Parameters P5 - 42 DLY2 Delay Time 2 Default: 200 Address: 0554H, 0555H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 43 DLY3 Delay Time 3 Default: 400 Address: 0556H, 0557H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 44 DLY4 Delay Time 4 Default: 500 Address: 0558H, 0559H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 45 DLY5 Delay Time 5 Default: 800 Address: 055AH, 055BH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 46 DLY6 Delay Time 6 Default: 1000 Address: 055CH, 055DH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal AC servo drive 413 11. Servo Parameters Lexium 23A P5 - 47 DLY7 Delay Time 7 Default: 1500 Address: 055EH, 055FH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 48 DLY8 Delay Time 8 Default: 2000 Address: 0560H, 0561H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 49 DLY9 Delay Time 9 Default: 2500 Address: 0562H, 0563H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 50 DLY10 Delay Time 10 Default: 3000 Address: 0564H, 0565H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 51 DLY11 Delay Time 11 Default: 3500 Address: 0566H, 0567H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal 414 AC servo drive Lexium 23A 11. Servo Parameters P5 - 52 DLY12 Delay Time 12 Default: 4000 Address: 0568H, 0569H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 53 DLY13 Delay Time 13 Default: 4500 Address: 056AH, 056BH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 54 DLY14 Delay Time 14 Default: 5000 Address: 056CH, 056DH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal P5 - 55 DLY15 Delay Time 15 Default: 5500 Address: 056EH, 056FH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: msec Range: 0 ~ 32767 Data Size: 16-bit Display Format: Decimal AC servo drive P5 - 56 Reserved (Do Not Use) P5 - 57 Reserved (Do Not Use) 415 11. Servo Parameters Lexium 23A P5 - 58b CMNO COMPARE: Compare Amount Default: 0 Address: 0574H, 0575H Related Section: Section 8.11.2 Applicable Control Mode: ALL Unit: N/A Range: 1 ~ (P5-10 ~ P5-56) Data Size: 16-bit Display Format: Decimal Settings: When the compare function is not enabled, using this parameter can set the estimated compare amount (able to read and write). When the compare function is enabled, using this parameter can set the rest compare amount (read-only). When the setting value of P5-58 is equal to 0, it indicates that the compare operation has finished. Please note: The total amount of COMPARE and CAPTURE data can not exceed the number of 800. P5 - 59b CACT COMPARE: Compare Source Setting Default: 0x0000 Address: 0576H, 0577H Related Section: Section 8.11.2 Applicable Control Mode: ALL Unit: N/A Range: 00010000h ~ 0FFF3137h Data Size: 32-bit Display Format: Hexadecimal Settings: This parameter is used to determine the compare source and enable the compare function. 416 AC servo drive Lexium 23A 11. Servo Parameters A: Compare function settings: Bit 3 2 Function - After the last position is compared, the system will enable the capture function Cycle mode 1 Start compare function 0 Explanation - The capture function is enabled already, and this setting will become ineffective. The compare operation will not stop. Setting Bit0 to 1 will enable the compare function. When compare function has finished, the value of Bit0 will be reset to 0 automatically. Bit0: When the value of P5-58 is higher than 0, setting Bit0 to 1 will enable the compare function. Once the compare function is enabled, everytime when one position is compared, the setting value of P5-58 will decrease 1. When the setting value of P5-58 is equal to 0, it indicates that the compare operation has finished and the value of Bit0 will be reset to 0 automatically. When the value of P5-58 is equal to 0, setting Bit0 to 1 will not enable the compare function, and then the value of Bit0 will be reset to 0 automatically. If Bit0 is set to 1 already, the new setting value cannot be 1. The users only can set Bit0 to 0 to disable the compare function. Bit1: When Bit1 is set to 1, after the last position is compared, the setting value of P5-58 will be reset and start the compare operation from the first position again. The compare operation will not stop and the value of Bit0 will be retained as 1. Bit2: When Bit2 is set to 1, after the last position is compared, the system will enable the capture function (Bit0 of P5-39 is set to 1 and the value of P5-38 is set to the last capture amount). If the capture function is enabled already, this setting will become ineffective. Bit3: Reserved. B: Compare source settings 0: Capture axis. 1: Reserved. Do not use. 2: Pulse command. 3: Motor encoder C: Activate state settings 0: Normally open (use N.O. contact) 1: Normally closed (use N.C. contact) E: Length of output pulse (unit: 1 msec) AC servo drive 417 11. Servo Parameters Lexium 23A P5 - 60 POV0 Moving Speed Setting of Position 0 Address: 0578H, 0579H Default: 20.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 61 POV1 Moving Speed Setting of Position 1 Address: 057AH, 057BH Default: 50.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 62 POV2 Moving Speed Setting of Position 2 Address: 057CH, 057DH Default: 100.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 63 POV3 Moving Speed Setting of Position 3 Address: 057EH, 057FH Default: 200.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 64 POV4 Moving Speed Setting of Position 4 Address: 0580H, 0581H Default: 300.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal 418 AC servo drive Lexium 23A 11. Servo Parameters P5 - 65 POV5 Moving Speed Setting of Position 5 Address: 0582H, 0583H Default: 500.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 66 POV6 Moving Speed Setting of Position 6 Address: 0584H, 0585H Default: 600.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 67 POV7 Moving Speed Setting of Position 7 Address: 0586H, 0587H Default: 800.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 68 POV8 Moving Speed Setting of Position 8 Address: 0588H, 0589H Default: 1000.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 69 POV9 Moving Speed Setting of Position 9 Address: 058AH, 058BH Default: 1300.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal AC servo drive 419 11. Servo Parameters Lexium 23A P5 - 70 POV10 Moving Speed Setting of Position 10 Address: 058CH, 058DH Default: 1500.0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 71 POV11 Moving Speed Setting of Position 11 Default: 1800.0 Address: 058EH, 058FH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 72 POV12 Moving Speed Setting of Position 12 Default: 2000.0 Address: 0590H, 0591H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 73 POV13 Moving Speed Setting of Position 13 Default: 2300.0 Address: 0592H, 0593H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 74 POV14 Moving Speed Setting of Position 14 Default: 2500.0 Address: 0594H, 0595H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal 420 AC servo drive Lexium 23A 11. Servo Parameters P5 - 75 POV15 Moving Speed Setting of Position 15 Default: 3000.0 Address: 0596H, 0597H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: 0.1 rpm Range: 0.1 ~ 6000.0 Data Size: 16-bit Display Format: Decimal P5 - 76g CPRS Capture 1st Position Reset Data Default: 0 Address: 0598H, 0599H Related Section: Section 8.10 Applicable Control Mode: ALL Unit: N/A Range: -1073741824 ~ +1073741823 Data Size: 32-bit Display Format: Decimal Settings: Refer to P5-39 for explanation. AC servo drive 421 11. Servo Parameters Lexium 23A Group 6: P6-xx Pr Path Definition Parameters P6 - 00 ODEF Homing Definition Address: 0600H, 0601H Default: 0x00000000 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: 0x00000000~0x10FFFF08 Data Size: 32-bit Display Format: Hexadecimal Settings: Homing definition: Bit 31 ~ 28 27 ~ 24 23 ~ 20 19 ~ 16 Function BOOT - DLY DEC2 15 ~ 12 11 ~ 8 DEC1 ACC 7~4 3~0 PATH PATH: Path style (4 bits) 0: Stop mode. Motor stops after homing is completed. 1~8: Auto mode. Motor goes the dedicated path after homing is completed. ACC: Acceleration time 0 ~ F, corresponds to P5-20 ~ P5-35. DEC1 / DEC2: 1st deceleration time / 2nd deceleration time. Deceleration time 0 ~ F, corresponds to P5-20 ~ P5-35. DLY: Delay time 0 ~ F, corresponds to P5-40 ~ P5-55. BOOT: Boot mode. Disable or enable homing function when the servo drive is applied to power (power on). 0: Disable homing function 1: Enable homing function (when the servo drive is applied to power, first time Servo On) Other parameters relevant to homing function: P5-04 (Homing mode) P5-05 (1st Speed Setting of High Speed Homing) P5-06 (2nd Speed Setting of Low Speed Homing) P6-01: ORG_DEF (Homing definition value). P6-01 is used to set the coordinate value of the current home position for the movement of the coordinate system. The coordinate value could be a non-zero value. After detecting "Home" (home sensor or Z pulse), the motor will decelerate to stop the operation. If the motor does not return to "Home", just set path number to 0. If the motor must return to "Home", set path number to a non-zero value and set the route PABS = ORG_DEF. When detecting "Home" (home sensor or Z pulse), if the motor has to go forward for a while (offset value S) and reach the position P, set the path number to a non-zero value and set ORG_DEF = P - S (the absolute position command of this route is P). 422 AC servo drive Lexium 23A 11. Servo Parameters P6 - 01 ODAT Homing Definition Value Address: 0602H, 0603H Default: 0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Homing definition value: Bit 31 ~ 28 27 ~ 24 23 ~ 20 19 ~ 16 Function 15 ~ 12 11 ~ 8 7~4 3~0 ORG_DEF (32-bit) ORG_DEF: Homing definition value which is determined by the parameter P6-01. The homing definition value does not necessarily have to be 0. P6 - 02 PDEF1 Definition of Path 1 Address: 0604H, 0605H Default: 0x00000000 Related Section: Section 8.10 Applicable Control Mode: N/A Unit: N/A Range: 0x00000000 ~ 0xFFFFFFFF Data Size: 32-bit Display Format: Decimal Settings: Bit 31 ~ 28 27 ~ 24 23 ~ 20 19 ~ 16 P6-02 - - DLY P6-03 - 15 ~ 12 11 ~ 8 - - 7~4 3~0 OPT DATA (32-bit) OPT: OPT Bit7 Bit6 CMD Bit5 Bit4 - INS INS: Interrupt the previous path. CMD: Refer to Section 7.10 in Chapter 7. DLY: 0 ~ F. Delay time number (4 bits). The digital output of this path activates after the delay time. External INS is not effective. The delay time number settings correspond with the parameter P5-40 ~ P5-55. Index P5-40 ~ P5-55 DLY (4) AC servo drive 423 11. Servo Parameters Lexium 23A P6 - 03 PDAT1 Data of Path 1 Address: 0606H, 0607H Default: 0 Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Data of path 1: Bit 31 ~ 28 27 ~ 24 23 ~ 20 19 ~ 16 Function 15 ~ 12 11 ~ 8 7~4 3~0 DATA (32-bit) The parameter P6-02 is used to determine the attributes of definition of Path 1 and parameter P6-03 is used to set the data (target position or jump path number) corresponding to P6-02. P6 - 04 PDEF2 Definition of Path 2 Default: 0x00000000 Address: 0608H, 0609H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: 0x00000000 ~ 0xFFFFFFFF Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-02 for explanation. P6 - 05 PDAT2 Data of Path 2 Default: 0 Address: 060AH, 060BH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-03 for explanation. 424 AC servo drive Lexium 23A 11. Servo Parameters P6 - 06 PDEF3 Definition of Path 3 Default: 0x00000000 Address: 060CH, 060DH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: 0x00000000 ~ 0xFFFFFFFF Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-02 for explanation. P6 - 07 PDAT3 Data of Path 3 Default: 0 Address: 060EH, 060FH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-03 for explanation. P6 - 08 PDEF4 Definition of Path 4 Default: 0x00000000 Address: 0610H, 0611H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: 0x00000000 ~ 0xFFFFFFFF Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-02 for explanation. P6 - 09 PDAT4 Data of Path 4 Default: 0 Address: 0612H, 0613H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-03 for explanation. AC servo drive 425 11. Servo Parameters Lexium 23A P6 - 10 PDEF5 Definition of Path 5 Default: 0x00000000 Address: 0614H, 0615H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: 0x00000000 ~ 0xFFFFFFFF Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-02 for explanation. P6 - 11 PDAT5 Data of Path 5 Default: 0 Address: 0616H, 0617H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-03 for explanation. P6 - 12 PDEF6 Definition of Path 6 Default: 0x00000000 Address: 0618H, 0619H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: 0x00000000 ~ 0xFFFFFFFF Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-02 for explanation. P6 - 13 PDAT6 Data of Path 6 Default: 0 Address: 061AH, 061BH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-03 for explanation. 426 AC servo drive Lexium 23A 11. Servo Parameters P6 - 14 PDEF7 Definition of Path 7 Default: 0x00000000 Address: 061CH, 061DH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: 0x00000000 ~ 0xFFFFFFFF Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-02 for explanation. P6 - 15 PDAT7 Data of Path 7 Default: 0 Address: 061EH, 061FH Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-03 for explanation. P6 - 16 PDEF8 Definition of Path 8 Default: 0x00000000 Address: 0620H, 0621H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: 0x00000000 ~ 0xFFFFFFFF Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-02 for explanation. P6 - 17 PDAT8 Data of Path 8 Default: 0 Address: 0622H, 0623H Related Section: Section 8.10 Applicable Control Mode: Pr Unit: N/A Range: -2147483648 ~ +2147483647 Data Size: 32-bit Display Format: Decimal Settings: Refer to P6-03 for explanation. AC servo drive 427 11. Servo Parameters Lexium 23A Table 11.A Input Function Definition Setting value: 0x01 DI Name SON DI Function Description Servo On. When this DI is activated, it indicates the servo drive is enabled. Trigger Method Control Mode Level Triggered All modes except CAN Setting value: 0x02 DI Name DI Function Description Trigger Method Control Mode ARST A number of Faults (Alarms) can be cleared by activating ARST. Please see table 10-3 for applicable faults that can be cleared with the ARST command. However, please investigate Fault or Alarm if it does not clear or the fault description warrants closer inspection of the drive system. Rising-edge Triggered All Trigger Method Control Mode Level Triggered Pt, Pr, S Trigger Method Control Mode Rising-edge Triggered, Level Triggered Pt Setting value: 0x03 DI Name GAINUP DI Function Description Gain switching in speed and position mode. When GAINUP is activated (P2-27 is set to 1), the gain is switched to the gain multiplied by gain switching rate. Setting value: 0x04 DI Name CCLR 428 DI Function Description When CCLR is activated, the setting parameter P2-50 Pulse Clear Mode is executed. 0: After CCLR is activated (ON), the position accumulated pulse number will be cleared continuously. AC servo drive Lexium 23A 11. Servo Parameters Setting value: 0x05 DI Name DI Function Description Trigger Method Control Mode Level Triggered S Trigger Method Control Mode When this signal is On and the motor speed value is lower than the setting value of P1-38, it is used to lock the motor in the instant position while ZCLAMP is On. ZCLAMP Setting value: 0x06 DI Name CMDINV DI Function Description Command input reverse control. When the drive is in the Speed and Torque mode, and CMDINV is Level Triggered activated, the motor is in reverse rotation. S, T Setting value: 0x07 DI Function Description Trigger Method Control Mode DI Name DI Function Description Trigger Method Control Mode CTRG Command triggered (available in Pr mode only). When the drive is in Pr mode and CTRG is activated, the drive will command the motor to move the stored position which correspond the POS 0 ~ POS 5 settings. Activation is triggered on the rising edge of the pulse. Rising-edge Triggered Pr DI Name Reserved Setting value: 0x08 AC servo drive 429 11. Servo Parameters Lexium 23A Setting value: 0x09 Trigger Method Control Mode Torque limit enabled. When the drive is in speed and position mode, and TRQLM is activated, it indicates the torque limit command is valid. The torque limit Level Triggered command source is internal parameter or analog voltage. Pt, Pr, S DI Name TRQLM DI Function Description Setting value: 0x10 DI Name SPDLM DI Function Description Trigger Method Speed limit enabled. When the drive is in torque mode and SPDLM is activated, it indicates the speed Level Triggered limit command is valid. The speed limit command source is internal parameter or analog voltage. Control Mode T Setting value: 0x11, 0x12, 0x13 430 DI Name DI Function Description Trigger Method Control Mode POS0 POS1 POS2 Position command selection POS0 ~ POS2 (8 positions) When the Pr Control Mode is selected, the 8 stored positions are programmed via a combination of the POS 0 ~ POS2 commands. Level Triggered Pr AC servo drive Lexium 23A 11. Servo Parameters DI Name DI Function Description Position Command POS2 POS1 POS0 CTRG Parameters P1 0 0 0 A P2 0 0 1 A P3 0 1 0 A P4 0 1 1 A P5 1 0 0 A P6 1 0 1 A P7 1 1 0 A P8 1 1 1 A P6-02 P6-03 P6-04 P6-05 P6-06 P6-07 P6-08 P6-09 P6-10 P6-11 P6-12 P6-13 P6-14 P6-15 P6-16 P6-17 POS0 POS1 POS2 Trigger Method Control Mode Level Triggered Pr Trigger Method Control Mode Rising-edge Triggered Pr Trigger Method Control Mode Level Triggered S Setting value: 0x46 DI Name STOP DI Function Description Motor stop. Setting value: 0x14 ~ 0x15 DI Name DI Function Description Speed command selection 0 ~ 1 (Command S1 ~ S4) Command No. DI signal of CN1 Command Source Content Range SPD1 SPD0 AC servo drive External Voltage analog between V- +/-10 V command REF and GND Speed Sz None command 0 is 0 -60000 P1-09 ~ Internal parameter P1-10 +60000 P1-11 rpm S S1 OFF OFF S2 OFF ON S3 ON OFF S4 ON ON Mode SPD0 SPD1 431 11. Servo Parameters Lexium 23A Setting value: 0x16 ~ 0x17 Trigger Method Control Mode Level Triggered T DI Function Description Trigger Method Control Mode Speed / Position mode switching. OFF: Speed mode, ON: Position mode Level Triggered P, S Trigger Method Control Mode Level Triggered S, T Trigger Method Control Mode Level Triggered P, T Trigger Method Control Mode Level Triggered Pt, Pr DI Name DI Function Description Torque command selection 0 ~ 1 (Command T1 ~ T4) Command No. DI signal of CN1 Command Source Content Range TCM1 TCM0 Voltage Analog between V- +/-10 V command REF and GND OFF Torque Tz None command 0 is 0 ON P1-12 -300 ~ OFF Internal parameter P1-13 +300 % ON P1-14 T T1 OFF T2 T3 T4 OFF ON ON Mode TCM0 TCM1 Setting value: 0x18 DI Name S-P Setting value: 0x19 DI Name S-T DI Function Description Speed / Torque mode switching. OFF: Speed mode, ON: Torque mode Setting value: 0x20 DI Name T-P DI Function Description Torque / Position mode switching. OFF: Torque mode, ON: Position mode Setting value: 0x2B DI Name Pt-Pr 432 DI Function Description Internal position (Pr) and external pulse (Pt) mode switching. OFF: Pt, ON: Pr AC servo drive Lexium 23A 11. Servo Parameters Setting value: 0x21 DI Name OPST DI Function Description Operational stop. It should be contact "b" and normally ON or a fault (AL013) will display. Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Setting value: 0x22 DI Name NL(CWL) DI Function Description Reverse inhibit limit. It should be contact "b" and normally ON or a fault (AL014) will display. Setting value: 0x23 DI Name PL(CCWL) DI Function Description Forward inhibit limit. It should be contact "b" and normally ON or a fault (AL015) will display. Setting value: 0x24 DI Name DI Function Description Trigger Method Control Mode ORGP Reference "Home" sensor. When ORGP is activated, the drive will command the motor to start to search the reference "Home" sensor. [see P5-04] Rising-edge/ Falling-edge Triggered Pr Trigger Method Control Mode Level Triggered Pt, Pr, S Trigger Method Control Mode Level Triggered Pt, Pr, S Setting value: 0x25 DI Name TLLM DI Function Description Torque limit - Reverse operation (Torque limit function is valid only when P1-02 is enabled) Setting value: 0x26 DI Name TRLM AC servo drive DI Function Description Torque limit - Forward operation (Torque limit function is valid only when P1-02 is enabled) 433 11. Servo Parameters Lexium 23A Setting value: 0x27 DI Name DI Function Description Trigger Method Control Mode SHOM Move to "Home". When SHOM is activated, the drive will command the motor to move to "Home". [see P5-04] Rising-edge Triggered Pr Trigger Method Control Mode Level Triggered All modes except CAN Trigger Method Control Mode Level Triggered All modes except CAN Trigger Method Control Mode Level Triggered Pt Trigger Method Control Mode Setting value: 0x37 DI Name JOGU DI Function Description Forward JOG input. When JOGU is activated, the motor will JOG in forward direction. [see P4-05] Setting value: 0x38 DI Name JOGD DI Function Description Reverse JOG input. When JOGD is activated, the motor will JOG in reverse direction. [see P4-05] Setting value: 0x43, 0x44 DI Name DI Function Description Electronic gear ratio (Numerator) selection 0 ~ 1 [see P2-60 ~ P2-62] GNUM0 GNUM1 Setting value: 0x45 DI Name INHP DI Function Description Pulse inhibit input. When the drive is in position mode, if INHP is activated, the external pulse input command Level Triggered is not valid. (Please use DI8 for INHP signal to ensure the real-time operation of INHP function.) Pt Notes: 1)11 ~ 17: Single control mode, 18 ~ 20: Dual control mode 2)When P2-10 to P2-17 is set to 0, it indicates input function is disabled. 434 AC servo drive Lexium 23A 11. Servo Parameters Table 11.B Output Function Definition Setting value: 0x01 DO Name DO Function Description Trigger Method Control Mode SRDY Servo ready. SRDY is activated when the servo drive is ready to run. All fault and alarm conditions, if present, have been cleared. Level Triggered All Setting value: 0x02 DO Name DO Function Description Trigger Method Control Mode SON SON is activated when control power is applied the servo drive. The drive may or may not be ready to run as a fault / alarm condition may exist. Servo ON (SON) is "ON" with control power applied to the servo drive, there may be a fault condition or not. The servo is not ready to run. Servo ready (SRDY) is "ON" where the servo is ready to run, NO fault / alarm exists. Level Triggered All Trigger Method Control Mode Setting value: 0x03 DO Name ZSPD DO Function Description ZSPD is activated when the drive senses the motor is equal to or below the Zero Speed Range setting as defined in parameter P1-38. For Example, at factory default ZSPD will be Level Triggered activated when the drive detects the motor rotating at speed at or below 10 rpm, ZSPD will remain activated until the motor speed increases above 10 rpm. All Setting value: 0x04 DO Name TSPD AC servo drive DO Function Description Trigger Method TSPD is activated once the drive has detected the motor has reached the Target Rotation Speed setting as defined in parameter P1-39. TSPD will Level Triggered remain activated until the motor speed drops below the Target Rotation Speed. Control Mode All 435 11. Servo Parameters Lexium 23A Setting value: 0x05 DO Name TPOS DO Function Description Trigger Method 1.When the drive is in Pt mode, TPOS will be activated when the position error is equal and below the setting value of P1-54. Level Triggered 2.When the drive is in Pr mode, TPOS will be activated when the drive detects that the position of the motor is in a -P1-54 to +P1-54 band of the target position. Control Mode Pt, Pr Setting value: 0x06 Trigger Method Control Mode TQL is activated when the drive has detected that the motor has reached the torques limits set by Level Triggered either the parameters P1-12 ~ P1-14 of via an external analog voltage. All, except T, Tz DO Name TQL DO Function Description Setting value: 0x07 DO Name DO Function Description Trigger Method Control Mode ALRM ALRM is activated when the drive has detected a fault condition. (However, when Reverse limit error, Forward limit error, Emergency stop, Serial communication error, and Undervoltage these fault occur, WARN is activated first.) Level Triggered All Trigger Method Control Mode Level Triggered All Setting value: 0x08 DO Name DO Function Description Electromagnetic brake control. BRKR is activated (Actuation of motor brake). (Please refer to parameters P1-42 ~ P1-43) BRKR 436 AC servo drive Lexium 23A 11. Servo Parameters Setting value: 0x09 DO Name HOME DO Function Description Trigger Method Homing completed. HOME is activated when the servo drive has detected that the "HOME" sensor (ORGP, digital input 0x24) has been detected. When power to the servo drive at the first time, this DO signal is OFF. After homing operation is completed, thi DO signal will be ON and continue being ON when the Level Triggered motor is running. It becomes OFF until the sytem detect that a position overflow occurs. When using Pr command to trigger homing command, this DI signal will be OFF immediately. After homeing operation is completed, it becomes ON again. Control Mode Pr Setting value: 0x10 DO Name OLW AC servo drive DO Function Description Trigger Method Output overload warning. OLW is activated when the servo drive has detected that the motor has reached the output overload time set by parameter P1-56. tOL = Permissible Time for Overload x setting value of P1-56 When overload accumulated time (continuously overload time) exceeds the value of tOL, the overload warning signal will output, i.e. DO signal, OLW will be ON. However, if the accumulated overload time (continuous overload time) exceeds the permissible time for overload, the overload alarm (AL006) will occur. For example: If the setting value of parameter P1-56 (Output Level Triggered Overload Warning Time) is 60%, when the permissible time for overload exceeds 8 seconds at 200% rated output, the overload fault (AL006) will be detected and shown on the LED display. At this time, tOL = 8 x 60% = 4.8 seconds Result: When the drive output is at 200% rated output and the drive is continuously overloaded for 4.8 seconds, the overload warning signal will be ON (DO code is 0x10, i.e. DO signal OLW will be activated). If the drive is continuously overloaded for 8 seconds, the overload alarm will be detected and shown on the LED display (AL006). Then, Servo Fault signal will be ON (DO signal ALRM will be activated). Control Mode Pr 437 11. Servo Parameters Lexium 23A Setting value: 0x11 DO Name DO Function Description Trigger Method Control Mode WARN Servo warning activated. WARN is activated when the drive has detected Reverse limit error. Forward limit error, Operational stop, Serial communication error, and Undervoltage these fault conditions. Level Triggered All Setting value: 0x12 DO Name DO Function Description Trigger Method Control Mode OVF Position command overflow. OVF is activated when the servo drive has detected that a position command overflows. Level Triggered All Setting value: 0x13 DO Name DO Function Description Trigger Method Control Mode SNL (SCWL) Reverse software limit. SNL is activated when the servo drive has detected that reverse software limit is reached. Level Triggered All Trigger Method Control Mode Setting value: 0x14 DO Name SPL (SCCWL) DO Function Description Forward software limit. SPL is activated when the servo drive has detected that forward software limit Level Triggered is reached. All Setting value: 0x15 DO Name CMD_OK 438 DO Function Description Internal position command completed output. CMD_OK is activated when the servo drive has detected that the internal position command has been completed. When excuting Pr command, this DI signal is OFF. After the execution of Pr command is completed, this DI signal is ON. The output is used to indicate the internal position command has been completed and it does not indicate that the motor positioning is completed. For the signal of motor positioning completed, please refer to DO signal, TPOS. Trigger Method Control Mode Level Triggered Pr AC servo drive Lexium 23A 11. Servo Parameters Setting value: 0x16 DO Name CAP_OK DO Function Description Capture operation completed output. CAP_OK is activated when the servo drive has detected that capture operation has been completed. Trigger Method Control Mode Level Triggered Pr Trigger Method Control Mode Setting value: 0x17 DO Name MC_OK DO Function Description Motion control completed output. MC_OK is activated when CMD_OK and TPOS are both ON. It indicates MC_OK is activated only when the servo drive has detected that the position command has Level Triggered been given and the positioning has been completed also. If only CMD_OK or TPOS is ON, MC_OK will not be activated. Pr Setting value: 0x19 DO Name DO Function Description Trigger Method Control Mode SP_OK Speed reached output. SP_OK will be activated when the speed error is equal and below the setting value of P1-47. Level Triggered S, Sz Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Setting value: 0x30 DO Name SDO_0 DO Function Description Output the status of bit00 of P4-06. Setting value: 0x31 DO Name SDO_1 DO Function Description Output the status of bit01 of P4-06. Setting value: 0x32 DO Name SDO_2 AC servo drive DO Function Description Output the status of bit02 of P4-06. 439 11. Servo Parameters Lexium 23A Setting value: 0x33 DO Name SDO_3 DO Function Description Output the status of bit03 of P4-06. Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Setting value: 0x34 DO Name SDO_4 DO Function Description Output the status of bit04 of P4-06. Setting value: 0x35 DO Name SDO_5 DO Function Description Output the status of bit05 of P4-06. Setting value: 0x36 DO Name SDO_6 DO Function Description Output the status of bit06 of P4-06. Setting value: 0x37 DO Name SDO_7 DO Function Description Output the status of bit07 of P4-06. Setting value: 0x38 DO Name SDO_8 DO Function Description Output the status of bit08 of P4-06. Setting value: 0x39 DO Name SDO_9 DO Function Description Output the status of bit09 of P4-06. Setting value: 0x3A DO Name SDO_A 440 DO Function Description Output the status of bit10 of P4-06. AC servo drive Lexium 23A 11. Servo Parameters Setting value: 0x3B DO Name SDO_B DO Function Description Output the status of bit11 of P4-06. Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Trigger Method Control Mode Level Triggered All Setting value: 0x3C DO Name SDO_C DO Function Description Output the status of bit12 of P4-06. Setting value: 0x3D DO Name SDO_D DO Function Description Output the status of bit13 of P4-06. Setting value: 0x3E DO Name SDO_E DO Function Description Output the status of bit14 of P4-06. Setting value: 0x3F DO Name SDO_F DO Function Description Output the status of bit15 of P4-06. Notes: 1)When P2-18 to P2-22 is set to 0, it indicates output function is disabled. AC servo drive 441 11. Servo Parameters 442 Lexium 23A AC servo drive Accessories and spare parts 12 At a Glance What's in this Chapter? AC servo drive This chapter contains the following topics: Topic Page Connector and cable 444 Power Connectors 448 I/O Signal Connector (CN1) 449 I/O Terminal Block Module 449 USB to RJ45 connector for CN3 interface 449 Other Accessories 450 CANopen cable with connectors 450 CANopen connectors, distributors, terminating resistors 451 CANopen cables 452 443 12. Accessories and spare parts Connector and cable Lexium 23A Connector Name Replacement connector set I/O connector I/O terminal block module Interface adapter Description Power connector set,drive side (power supply, motor, CN5) I/O connector of CN1 interface Terminal block module,with 0.5 m cable USB to RJ45(RS232) converter for CN3 interface Reference VW3M4121 Description Reference VW3M4112 VW3M4113 VW3M8131 Cable Name Length m standard network cable RJ45 connector on both ends 2 This cable can be used with the converter VW3M8131 to connect it with CN3 interface. 490NTW00002 Connection accessory Connector for power cable Description For For motor with flying cable,no BCH0401Op2A1C brake BCH0601Op2A1C BCH0602Op2A1C BCH0801Op2A1C BCH0802Op2A1C 444 Item no. 1 Reference VW3M5111 For motor with flying cable,with brake BCH0601Op2F1C BCH0602Op2F1C BCH0801Op2F1C BCH0802Op2F1C 1 VW3M5112 Military connector BCH1001Op2p1C BCH1301Mp2p1C BCH1301Np2p1C BCH1302Mp2p1C BCH1302Np2p1C BCH1303Mp2p1C BCH1303Np2p1C BCH1002Op2p1C BCH1304Np2p1C 1 VW3M5121 Military connector BCH1801Np2p1C BCH1802Np2p1C BCH1802Mp2p1C BCH1803Np2p1C BCH1803Mp2p1C 1 VW3M5131 Military connector BCH1804Mp2p1C BCH1805Mp2p1C 1 VW3M5141 Brake connector BCH1804Mp2F1C BCH1805Mp2F1C 1 VW3M7151 AC servo drive Lexium 23A 12. Accessories and spare parts Connection accessory (continue) Connector for encoder cable Description AC servo drive For For motor with flying cable BCH0401Op2p1C BCH0601Op2p1C BCH0602Op2p1C BCH0801Op2p1C BCH0802Op2p1C For motor with military connector BCH1001Op2p1C BCH1301Mp2p1C BCH1301Np2p1C BCH1302Mp2p1C BCH1302Np2p1C BCH1303Mp2p1C BCH1303Np2p1C BCH1002Op2p1C BCH1304Np2p1C BCH1801Np2p1C BCH1802Np2p1C BCH1802Mp2p1C BCH1803Np2p1C BCH1803Mp2p1C BCH1804Mp2p1C BCH1805Mp2p1C Item no. 2 Reference 2 VW3M8122 VW3M8121 445 12. Accessories and spare parts Lexium 23A Connection accessory (continue) Power cable Description Composition Length Reference m 4 X0.82 mm2 3 VW3M5111R30 5 VW3M5111R50 Servo motor side with plastic connector Drive side with flying lead,no brake BCH0401Op2A1C BCH0601Op2A1C BCH0602Op2A1C BCH0801Op2A1C BCH0802Op2A1C LXM23pU01M3X LXM23pU02M3X LXM23pU04M3X LXM23pU04M3X LXM23pU07M3X Servo motor side with plastic connector Drive side with flying lead,with brake BCH0401Op2F1C BCH0601Op2F1C BCH0602Op2F1C BCH0801Op2F1C BCH0802Op2F1C LXM23pU01M3X LXM23pU02M3X LXM23pU04M3X LXM23pU04M3X LXM23pU07M3X 6 x 0.82 mm2 3 5 VW3M5112R30 VW3M5112R50 Servo motor side with military connector Drive side with flying lead,no brake BCH1001Op2A1C BCH1301Mp2A1C BCH1301Np2A1C BCH1302Mp2A1C BCH1302Np2A1C BCH1303Mp2A1C BCH1303Np2A1C LXM23pU10M3X LXM23pU04M3X LXM23pU04M3X LXM23pU07M3X LXM23pU10M3X LXM23pU10M3X LXM23pU15M3X 4 x 1.3 mm2 3 5 VW3M5121R30 VW3M5121R50 Servo motor side with military connector Drive side with flying lead,with brake BCH1001Op2F1C BCH1301Mp2F1C BCH1301Np2F1C BCH1302Mp2F1C BCH1302Np2F1C BCH1303Mp2F1C BCH1303Np2F1C LXM23pU10M3X LXM23pU04M3X LXM23pU04M3X LXM23pU07M3X LXM23pU10M3X LXM23pU10M3X LXM23pU15M3X 6 x 1.3 mm2 3 5 VW3M5131R30 VW3M5131R50 Servo motor side with military connector Drive side with flying lead,no brake Servo motor side with military connector Drive side with flying lead,with brake Servo motor side with military connector Drive side with flying lead,no brake BCH1002Op2A1C BCH1304Np2A1C LXM23pU20M3X LXM23pU20M3X 4 x 2.1 mm2 3 5 VW3M5122R30 VW3M5122R50 BCH1002Op2F1C BCH1304Np2F1C LXM23pU20M3X LXM23pU20M3X 6 x 2.1 mm2 3 5 VW3M5132R30 VW3M5132R50 BCH1801Np2A1C BCH1802Np2A1C BCH1802Mp2A1C BCH1803Np2A1C LXM23pU20M3X LXM23pU30M3X LXM23pU30M3X LXM23pU45M3X 4 x 3.3 mm2 3 5 VW3M5123R30 VW3M5123R50 Servo motor side with military connector Drive side with flying lead,with brake BCH1801Np2F1C BCH1802Np2F1C BCH1802Mp2F1C BCH1803Np2F1C LXM23pU20M3X LXM23pU30M3X LXM23pU30M3X LXM23pU45M3X 6 x 3.3 mm2 3 5 VW3M5133R30 VW3M5133R50 Servo motor side with BCH1803Mp2A1C military connector Drive side with flying lead,no brake Servo motor side with BCH1803Mp2F1C military connector Drive side with flying lead,with brake LXM23pU45M3X 4 x 8.4 mm2 3 5 VW3M5124R30 VW3M5124R50 LXM23pU45M3X 6x 8.4 mm2 3 5 VW3M5134R30 VW3M5134R50 VW3M5 111/121/131 112/122/132/133/124 Rppp 446 From servo motor To servo drive AC servo drive Lexium 23A 12. Accessories and spare parts Connection accessory (continue) Encoder cable Description From servo motor To servo drive Composition Length Reference Servo motor side and drive BCH0401Op2p1C LXM23pU01M3X 10X0.13 mm2 side with plastic connector BCH0601Op2p1C LXM23pU02M3X BCH0602Op2p1C LXM23pU04M3X BCH0801Op2p1C LXM23pU04M3X BCH0802Op2p1C LXM23pU07M3X Servo motor side with military connector Drive side with plastic connector VW3M8 121/122/123/ 124 Rppp BCH1001Op2p1C BCH1301Mp2p1C BCH1301Np2p1C BCH1302Mp2p1C BCH1302Np2p1C BCH1303Mp2p1C BCH1303Np2p1C BCH1002Op2p1C BCH1304Np2p1C BCH1801Np2p1C BCH1802Np2p1C BCH1802Mp2p1C BCH1803Np2p1C BCH1803Mp2p1C BCH1804Mp2p1C BCH1805Mp2p1C LXM23pU10M3X LXM23pU04M3X LXM23pU04M3X LXM23pU07M3X LXM23pU10M3X LXM23pU10M3X LXM23pU15M3X LXM23pU20M3X LXM23pU20M3X LXM23pU20M3X LXM23pU30M3X LXM23pU30M3X LXM23pU45M3X LXM23pU45M3X LXM23pU55M3X LXM23pU75M3X m 3 VW3M8121R30 (1) 5 VW3M8121R50 (1) 3 VW3M8123R30 (2) 5 VW3M8123R50 (2) 10x0.13 mm2 3 5 VW3M8122R30 (1) VW3M8122R50 (1) 3 5 VW3M8124R30 (2) VW3M8124R50 (2) (1) without battery box (2) with battery box, using for absolute position control AC servo drive 447 12. Accessories and spare parts Power Connectors Lexium 23A Connectors for power cables, motors without brake: VW3M5111 Connectors for power cables, motors with brake: VW3M5112 Military connector for power cables, motors without brake: VW3M5121 Military connector for power cables, motors with brake: VW3M5131 Military type power connector no brake: VW3M5141 (for BCH motors 5.5kW and 7.5KW) Motor brake connector :VW3M7151 (for BCH motors 5.5kW and 7.5KW) 448 AC servo drive Lexium 23A 12. Accessories and spare parts I/O Signal Connector (CN1) Commercial reference: VW3M4112 I/O Terminal Block Module Commercial reference: VW3M4113 USB to RJ45 connector for CN3 interface Commercial reference: VW3M8131 AC servo drive 449 12. Accessories and spare parts Other Accessories Lexium 23A Other Accessories (for Lexium23 Plus series, all models) Description 50Pin I/O signal connector (CN1) VW3M4112 I/O Terminal Block Module with 0.5m cable VW3M4113 USB to RJ45 (RS-232) connector for CN3 VW3M8131 Communication Cable between Drive and Computer (RJ45 plugs) CANopen cable with connectors 490NTW00002 Regenerative Resistor 400W 40Ω VW3M7111 Regenerative Resistor 1kW 20Ω VW3M7112 Bag of power connectors (plugs for power supply, motor, CN5) VW3M4121 Description CANopen cable, 0.3 m, 2 x RJ45 Order no. VW3CANCARR03 CANopen cable, 1 m, 2 x RJ45 VW3CANCARR1 2 m, 2 x RJ45, shielded twisted pair cable 490NTW00002 5 m, 2 x RJ45, shielded twisted pair cable 490NTW00005 12 m, 2 x RJ45, shielded twisted pair cable 490NTW00012 2 m, 2 x RJ45, shielded twisted pair cable with UL and CSA 22.1 certification 490NTW00002U 5 m, 2 x RJ45, shielded twisted pair cable with UL and CSA 22.1 certification 490NTW00005U 12 m, 2 x RJ45, shielded twisted pair cable with UL and CSA 22.1 certification 490NTW00012U CANopen cable, 1 m, D9-SUB (female) to RJ45 TCSCCN4F3M1T CANopen cable, 1 m, D9-SUB (female) with integrated terminating resistor to RJ45 VW3M3805R010 CANopen cable, 3 m, D9-SUB (female) with integrated terminating resistor to RJ45 VW3M3805R030 CANopen cable, 0.3 m, 2 x D9-SUB (female), LSZH standard cable (low-smoke, zero halogen, flameretardant, tested as per IEC 60332-1) CANopen cable, 1 m, 2 x D9-SUB (female), LSZH standard cable (low-smoke, zero halogen, flameretardant, tested as per IEC 60332-1) 450 Commercial reference TSXCANCADD03 TSXCANCADD1 AC servo drive Lexium 23A 12. Accessories and spare parts Description TSXCANCADD3 CANopen cable, 5 m, 2 x D9-SUB (female), LSZH standard cable (low-smoke, zero halogen, flameretardant, tested as per IEC 60332-1) TSXCANCADD5 CANopen cable, 0.3 m, 2 x D9-SUB (female), flameretardant, tested as per IEC 60332-2, UL certification CANopen connectors, distributors, terminating resistors Order no. CANopen cable, 3 m, 2 x D9-SUB (female), LSZH standard cable (low-smoke, zero halogen, flameretardant, tested as per IEC 60332-1) TSXCANCBDD03 CANopen cable, 1 m, 2 x D9-SUB (female), flameretardant, tested as per IEC 60332-2, UL certification TSXCANCBDD1 CANopen cable, 3 m, 2 x D9-SUB (female), flameretardant, tested as per IEC 60332-2, UL certification TSXCANCBDD3 CANopen cable, 5 m, 2 x D9-SUB (female), flameretardant, tested as per IEC 60332-2, UL certification TSXCANCBDD5 Description Order no. CANopen terminating resistor, 120 Ohm, integrated in RJ45 connector TCSCAR013M120 CANopen connector with PC interface, D9-SUB (female), with switchable terminating resistor and additional D9-SUB (male) to connect a PC to the bus, TSXCANKCDF90TP PC interface straight, bus cable angled 90° CANopen connector, D9-SUB (female), with switchable terminating resistor, angled 90° CANopen connector, D9-SUB (female), with switchable terminating resistor, straight AC servo drive TSXCANKCDF90T TSXCANKCDF180T Four-port tap, for connection of 4 drop lines to trunk line, 4 x D9-SUB (male) with switchable ter-minating resistor TSXCANTDM4 Two-port tap for connection of 2 drop lines to trunk line, with additional commissioning interface, 3 x RJ45 (female), with switchable terminating resistor VW3CANTAP2 451 12. Accessories and spare parts Lexium 23A CANopen cables Cables with open cable ends are suitable for connection of D-SUB con-nectors. Observe the cable cross section and the connection cross sec-tion of the required connector. 452 Description Order no. CANopen cable, 50 m, [(2 x AWG 22) + (2 x AWG 24)], LSZH standard cable (low-smoke, zero halogen, flame-retardant, tested as per IEC 60332-1), both cable ends open TSXCANCA50 CANopen cable, 100 m, [(2 x AWG 22) + (2 x AWG 24)], LSZH standard cable (low-smoke, zero halogen, flame-retardant, tested as per IEC 60332-1), both cable ends open TSXCANCA100 CANopen cable, 300 m, [(2 x AWG 22) + (2 x AWG 24)], LSZH standard cable (low-smoke, zero halogen, flame-retardant, tested as per IEC 60332-1), both cable ends open TSXCANCA300 CANopen cable, 50 m, [(2 x AWG 22) + (2 x AWG 24)], flame-retardant, tested as per IEC 60332-2, UL certification, both cable ends open TSXCANCB50 CANopen cable, 100 m, [(2 x AWG 22) + (2 x AWG 24)], flame-retardant, tested as per IEC 60332-2, UL certification, both cable ends open TSXCANCB100 CANopen cable, 300 m, [(2 x AWG 22) + (2 x AWG 24)], flame-retardant, tested as per IEC 60332-2, UL certification, both cable ends open TSXCANCB300 CANopen cable, 50 m, [(2 x AWG 22) + (2 x AWG 24)], flexible LSZH HD standard cable (low-smoke, zero halogen, flame-retardant, tested as per IEC 603321), for heavy-duty or flexible installation, oil-resistant, both cable ends open TSXCANCD50 CANopen cable, 100 m, [(2 x AWG 22) + (2 x AWG 24)], flexible LSZH HD standard cable (low-smoke, zero halogen, flame-retardant, tested as per IEC 603321), for heavy-duty or flexible installation, oil-resistant, both cable ends open TSXCANCD100 CANopen cable, 300 m, [(2 x AWG 22) + (2 x AWG 24)], flexible LSZH HD standard cable (low-smoke, zero halogen, flame-retardant, tested as per IEC 60332-1), for heavy-duty or flexible installation, oilresistant, both cable ends open TSXCANCD300 AC servo drive Service, maintenance and disposal 13 At a Glance The product may only be repaired by a Schneider Electric customer service center. No warranty or liability is accepted for repairs made by unauthorized persons. What's in this Chapter? AC servo drive This chapter contains the following topics: Topic Page Service address 454 Basic Inspection 455 Maintenance 456 Life of Replacement Components 456 Replacing devices 457 Changing the motor 458 Shipping, storage, disposal 458 453 13. Service, maintenance and disposal Lexium 23A 13.1 Service address If you cannot resolve an error yourself please contact your sales office. Have the following details available: z Nameplate (type, identification number, serial number, DOM, ...) z Type of error (such as LED flash code or error number) z Previous and concomitant circumstances z Your own assumptions concerning the cause of the error Also include this information if you return the product for inspection or repair. If you have any questions please contact your sales office. Your sales office staff will be happy to give you the name of a customer service office in your area. http://www.schneider-electric.com 454 AC servo drive Lexium 23A 13. Service, maintenance and disposal 13.2 Basic Inspection After power is in connected to the AC servo drive, the charge LED will be lit which indicates that the AC servo drive is ready. Item Content z Periodically inspect the screws of the servo drive, motor shaft, terminal z General Inspection z z z z z Inspection during operation (Control power is applied) z z z z z z z z z z z Inspection during operation (Control power is applied) z z z AC servo drive block and the connection to mechanical system. Tighten screws as necessary as they may loosen due to vibration and varying temperatures. Ensure that oil, water, metallic particles or any foreign objects do not fall inside the servo drive, motor, control panel or ventilation slots and holes. As these will cause damage. Ensure the correct installation and the control panel. It should be free from airborne dust, harmful gases or liquids. Ensure that all wiring instructions and recommendations are followed; otherwise damage to the drive and or motor may result. Inspect the servo drive and servo motor to insure they were not damaged. To avoid an electric shock, be sure to connect the ground terminal of servo drive to the ground terminal of control panel. Before making any connection, wait 10 minutes for capacitors to discharge after the power is disconnected, alternatively, use an appropriate discharge device to discharge. Ensure that all wiring terminals are correctly insulated. Ensure that all wiring is correct or damage and or malfunction may result. Visually check to ensure that there are not any unused screws, metal strips, or any conductive or inflammable materials inside the drive. Never put inflammable objects on servo drive or close to the external regenerative resistor. Make sure control switch is OFF. If the electromagnetic brake is being used, ensure that it is correctly wired. If required, use an appropriate electrical filter to eliminate noise to the servo drive. Ensure that the external applied voltage to the drive is correct and matched to the controller. Ensure that the cables are not damaged, stressed excessively or loaded heavily. When the motor is running, pay close attention on the connection of the cables and notice that if they are damaged, frayed or over extended. Check for abnormal vibrations and sounds during operation. If the servo motor is vibrating or there are unusual noises while the motor is running, please contact the dealer or manufacturer for assistance. Ensure that all user-defined parameters are set correctly. Since the characteristics of various machines are different, in order to avoid accident or cause damage, do not adjust the parameter abnormally and ensure the parameter setting is not an excessive value. Ensure to reset some parameters when the servo drive is off (Please refer to Chapter 10 of the user manual). Otherwise, it may result in malfunction. If there is no contact sound or there be any unusual noises when the relay of the servo drive is operating, please contact your distributor for assistance or contact with Schneider Electric. Check for abnormal conditions of the power indicators and LED display. If there is any abnormal condition of the power indicators and LED display, please contact your distributor for assistance or contact with Lexium 23 Plus. 455 13. Service, maintenance and disposal Lexium 23A 13.3 Maintenance z z z z z Use and store the product in a proper and normal environment. Periodically clean the surface and panel of servo drive and motor. Make sure the conductors or insulators are corroded and/or damaged. Do not disassemble or damage any mechanical part when performing maintenance. Clean off any dust and dirt with a vacuum cleaner. Place special emphasis on cleaning the ventilation ports and PCBs. Always keep these areas clean, as accumulation of dust and dirt can cause unforeseen failures. 13.4 Life of Replacement Components z Smooth capacitor The characteristics of smooth capacitor would be deteriorated by ripple current affection. The life of smooth capacitor varies according to ambient temperature and operating conditions. The common guaranteed life of smooth capacitor is ten years when it is properly used in normal air-conditioned environment. 456 z Relay The contacts will wear and result in malfunction due to switching current. The life of relay varies according to power supply capacity. Therefore, the common guaranteed life of relay is cumulative 100,000 times of power on and power off. z Cooling fan The cooling fan life is limited and should be changed periodically. The cooling fan will reach the end of its life in 2~3 years when it is in continuous operation. However, it also must be replaced if the cooling fan is vibrating or there are unusual noises. AC servo drive Lexium 23A 13. Service, maintenance and disposal 13.5 Replacing devices WARNNG UNINTENDED BEHAVIOR The behavior of the drive system is governed by numerous stored data or settings. Unsuitable settings or data may trigger unexpected movements or responses to signals and disable monitoring functions. z Do NOT operate the drive system with unknown settings or data. z Verify that the stored data and settings are correct. z When commissioning, carefully run tests for all operating states and potential error situations. z Verify the functions after replacing the product and also after making changes to the settings or data. z Only start the system if there are no persons or obstructions in the hazardous area. Failure to follow these instructions can result in death, serious injury or equipment damage. Prepare a list with the parameters required for the functions used. Observe the following procedure when replacing devices. z Save all parameter settings. To do so, save the data to a PC using the commissioning software, see chapter 6.4 "Commissioning software". z Switch off all supply voltages. Verify that no voltages are present (safety instructions). z Label all connections and uninstall the product. z Note the identification number and the serial number shown on the product nameplate for later identification. z Install the new product as per chapter 5 "Installation". z If the product to be installed has previously been used in a different system or application, you must restore the factory settings before commissioning the product. z Commission the product as per chapter 6 "Commissioning". After the replacement, the same mechanical position of the motor does not mean that the power stage has the same position. AC servo drive 457 13. Service, maintenance and disposal Lexium 23A 13.6 Changing the motor WARNNG UNEXPECTED MOVEMENT Drive systems may perform unexpected movements because of incorrect connection or other errors. z Operate the device with approved motors only. Even if motors are similar, different adjustment of the encoder system may be a source of hazards. z Even if the connectors for power connection and encoder match mechanically, this does NOT imply that they may be used. Failure to follow these instructions can result in death, serious injury or equipment damage. z z z z Switch off all supply voltages. Verify that no voltages are present (safety instructions). Label all connections and uninstall the product. Note the identification number and the serial number shown on the product nameplate for later identification. Install the new product as per chapter 5 "Installation". If the connected motor is replaced by another motor, the motor is automatically recognized by the servo drive. 13.7 Shipping, storage, disposal Note the ambient conditions on chapter 3.1. 458 Shipping The product must be protected against shocks during transportation. If possible, use the original packaging for shipping. Storage The product may only be stored in spaces where the specified permissible ambient conditions for room temperature and humidity are met. Protect the product from dust and dirt. Disposal The product consists of various materials that can be recycled and must be disposed of separately. Dispose of the product in accordance with local regulations. AC servo drive
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