Electronic Trip Insulated Case Circuit Breakers 121853 Catalog
2014-09-05
: Pdf 121853-Catalog 121853-Catalog 785901 Batch7 unilog
Open the PDF directly: View PDF .
Page Count: 40
Download | |
Open PDF In Browser | View PDF |
Data Bulletin 0603DB0102 June 2001 Cedar Rapids, IA, USA Electronic Trip Insulated Case Circuit Breakers Class 603 CONTENTS Description Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 MICROLOGIC® Trip System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Circuit Breaker Specifics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Electronic Trip Insulated Case Circuit Breakers TABLE OF CONTENTS Bulletin No. 0603DB0102 June 2001 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 What Are Electronic Trip Insulated Case Circuit Breakers? . . . . . . . . . . . .4 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Why Use Electronic Trip Insulated Case Circuit Breakers? . . . . . . . . . . . . .4 MICROLOGIC® Trip Unit Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 What Do These Benefits Mean to a Customer? . . . . . . . . . . . . . . . . . . . . .5 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Trip System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Instantaneous OFF Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Testing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Maintenance and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Performance and Verification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 MICROLOGIC® TRIP SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 RMS Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Rating Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Ammeter/Trip Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Memory Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Equipment Ground-fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Zone-selective Interlocking (ZSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Trip Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Full-function Trip Unit Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 CIRCUIT BREAKER SPECIFICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 UL Listed Interrupting Ratings (In RMS Symmetrical Amperes) . . . . . . . .19 SEF Circuit Breaker Mounted Dimensions . . . . . . . . . . . . . . . . . . . . . . . .21 SED/SEHD Circuit Breaker Drawout Dimensions . . . . . . . . . . . . . . . . . . .22 Neutral Current Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Trip Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Electric Joint Compound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Electronic Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 SE Field-replaceable Accessory Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Factory-installed Device Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Shunt (Remote) Close Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . .31 Shunt Trip Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Undervoltage Trip Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Auxiliary Switch Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Alarm Switch Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Push-to-open Padlock Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Close Button Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Primary Injection Test Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 SE Drawout Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Key Interlocks (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 2 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers Undervoltage Trip/Close Button Interlock . . . . . . . . . . . . . . . . . . . . . . . . .34 Auxiliary Cover Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Trip Unit Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Cell Door Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Access Cover Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Drawout Mechanism Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Drawout Carriage Padlock Hasp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 OEM Drawout Carriage Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 SE 4000 A Circuit Breaker Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . .36 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 3 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers Introduction Bulletin No. 0603DB0102 June 2001 INTRODUCTION What Are Electronic Trip Insulated Case Circuit Breakers? Electronic trip insulated case circuit breakers are designed to protect electrical systems from damage caused by overloads, short circuits and ground faults. All circuit breakers are designed to open and close a circuit by nonautomatic means, and to open the circuit automatically on a predetermined overcurrent. Insulated case circuit breakers can also • enhance coordination by their adjustability • provide integral equipment ground-fault protection • provide capacity for future growth • provide zone-selective interlocking for increased selectivity in the electrical system Electronic trip insulated case circuit breakers manufactured by Square D use the MICROLOGIC® electronic trip system to sense overcurrents and trip the circuit breaker. All electronic trip insulated case circuit breakers are manufactured with a full-function trip system. • Part 1 of this catalog, General Information, provides an overview of electronic trip insulated case circuit breakers. • Part 2—MICROLOGIC Trip System provides information about the electronic trip system used in these circuit breakers. • Part 3—Sensor/Ampere Ratings describes the insulated case circuit breakers available from Square D. • Part 4—Accessories lists the accessories available for use with electronic trip insulated case circuit breakers. For information on other types of molded case circuit breakers manufactured by Square D, see the data bulletinsThermal-Magnetic and Magnetic Only Molded Case Circuit Breakers and Electronic Trip Molded Case Circuit Breakers, which are also available from Square D. Standards Square D electronic trip molded case circuit breakers are manufactured and tested in accordance with the following standards: • UL Standard 489 • NEMA Standard AB1 • CSA Standard C22.2, No. 5.1 (SEF and SEHF) • Federal Specification W-C-375B/GEN as Class 25a Circuit breakers are applied according to guidelines detailed in the National Electrical Code (NEC) and other local electrical wiring codes. Why Use Electronic Trip Insulated Case Circuit Breakers? MICROLOGIC electronic trip circuit breakers provide the same basic functions as standard thermal-magnetic circuit breakers. Both types of circuit breakers: • provide overload and short-circuit protection • are true rms sensing devices • provide means to manually disconnect power to the circuit • meet UL, CSA and NEMA standards 4 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers Introduction MICROLOGIC® Trip Unit Features Full-function Circuit Breakers • 100% rated • True root-mean-square (rms) sensing • 80–4000 A continuous current ratings • LI, LIG, LS(I), LS(I)G trip configurations • Interchangeable rating plugs • Overload indicating light • Short-time withstand rating • Defeatable instantaneous feature option (on LS trip only) • Integral equipment ground-fault protection and testing option • Integral equipment ground-fault alarm (no trip) option • Zone-selective interlocking • Local electronic trip indicator • Local current meter • Universal test set available • Neutral current transformer for 4-wire systems available • POWERLOGIC® communications However, MICROLOGIC electronic trip circuit breakers offer a variety of benefits in addition to these basic functions. MICROLOGIC circuit breakers can • provide adjustability for enhanced coordination • provide integral ground-fault protection or alarm • measure and report inherent ground-fault leakage current on a system • provide capacity for future growth using — rating plugs — long-time pickup switch — 100% rated full-function trip system • provide zone-selective interlocking to reduce fault stress on the electrical system • be provided with power monitoring communications What Do These Benefits Mean to a Customer? MICROLOGIC circuit breakers give the customer more versatility to achieve coordination with features such as adjustable pickup and delay points, interchangeable rating plugs and withstand ratings. Features such as universally interchangeable rating plugs, adjustable long-time pickups and 100% ratings provide capacity for future growth. Integral equipment ground-fault sensing capabilities mean that there are fewer parts and pieces to buy, mount and wire. Square D offers products with integral equipment ground-fault protection which trip when a ground-fault is detected as well as products with integral equipment ground-fault alarm which do not trip but send an alarm that a ground fault is detected. MICROLOGIC full-function circuit breakers also offer the customer true power management system solutions through communications. The full-function trip units can communicate with other circuit breakers in the system and also with a power monitoring system. Communication between circuit breakers allows zone-selective interlocking (ZSI) between circuit breakers at different levels in the system. ZSI reduces fault stress by allowing the upstream circuit breaker closest to the fault to ignore its preset delay time and trip without any intentional delay on a short circuit or ground fault. For more information on ZSI, see data bulletin Reducing Fault Stress with Zoneselective Interlocking. Communication with a power monitoring system through a POWERLOGIC communications link allows a ground fault to be reported without interrupting power to the system. It also allows the power monitoring system to remotely report power usage, current flow and trip history. For more information on POWERLOGIC system capabilities, see publication POWERLOGIC® Product Interface for MICROLOGIC® Circuit Breakers. 5 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers General Information Bulletin No. 0603DB0102 June 2001 GENERAL INFORMATION Specifications Electronic trip insulated case circuit breakers have a molded case made of a glassreinforced insulating material that provides high dielectric strength. These circuit breakers • have a true, 2-step, stored energy closing mechanism • have fixed or drawout mounting • have mechanical push-to-open and push-to-close buttons • have normal power and control power terminations • have position indication for contacts and closing springs • share common tripping of all poles • can be mounted and operated in any position • meet the requirements of NEC Section 240-6 by providing a means to seal the rating plug and trip unit adjustments • are equipped with an externally accessible test port for use with a universal test set • are fully tested, UL Listed and CSA Certified for reverse connection without restrictive LINE or LOAD markings. Circuit Breaker Ratings VOLTAGE RATINGS Voltage ratings indicate the maximum voltage for the electrical system on which the circuit breaker can be applied. All Square D electronic trip insulated case circuit breakers are designed to be applied on systems rated 600 Vac or less. They are not designed for use on dc systems. AMPERE RATING The ampere rating of an electronic trip circuit breaker is the maximum current that a circuit breaker can carry. It is determined by the mathematical equation: Ampere Sensor Rating (S) x Plug % Rating (P) = Size • The circuit breaker sensor size is the maximum ampere rating possible for a specific circuit breaker. This value is based on the size of the current sensor inside the circuit breaker. (Current sensors are an integral part of the circuit breaker and cannot be removed or replaced.) NOTE: The maximum ampere rating a circuit breaker family can carry is called the frame size. Sensor size is less than or equal to frame size. • The rating plug varies the circuit breaker ampere rating as a function of its sensor size. (The rating plug catalog number is ARPXXX, with XXX being the multiplier value.) This multiplier value is printed on the faceplate of the rating plug along with the mathematical equation used to obtain the ampere rating. CONTINUOUS CURRENT RATING The continuous current rating of an electronic trip circuit breaker is determined by the mathematical equation: Continuous Ampere Long-time Current Rating = Rating (P) x Setting • The circuit breaker ampere rating (P) is found by multiplying the circuit breaker sensor size by the rating plug multiplier. • The long-time pickup switch varies the circuit breaker continuous current rating as a multiple of the ampere rating. Switch positions are adjustable from 0.5 to 1.0. FREQUENCY RATING Electronic trip circuit breakers are recommended for applications only on systems at 50/60 Hz. These circuit breakers have not been evaluated at any other frequency. 6 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 INTERRUPTING RATING Electronic Trip Insulated Case Circuit Breakers General Information The interrupting rating is the highest current at rated voltage the circuit breaker is designed to safely interrupt under standard test conditions. Circuit breakers must be selected with interrupting ratings equal to or greater than the available shortcircuit current at the point where the circuit breaker is applied in the system (unless it is a branch device in a series rated combination). Interrupting ratings are shown on the faceplate of the circuit breaker. Table 1: Interrupting Ratings Circuit Breaker UL Listed Interrupting Rating* (rms symmetrical amperes) 240 Vac 480 Vac SEF, SED 150,000 100,000 85,000 SEHF, SEHD 200,000 150,000 100,000 600 Vac *Interruption rating is value shown or interruption rating of switchboard, whichever is lower. WITHSTAND RATING The short-time withstand rating of a circuit breaker is the level of rms symmetrical current that a circuit breaker can carry with the contacts in a closed position for a stated period of time (usually 30 cycles). The withstand rating is used to improve coordination by maximizing the current level at which the circuit breaker trips with no intentional delay. For more information on coordination using withstand ratings, see data bulletin Circuit Breaker Characteristic Trip Curves and Coordination. Square D recommends a system coordination study be done for optimum circuit breaker coordination. Table 2: 30 Cycle Withstand Ratings Circuit Breaker 100% RATING Withstand Rating at 600 V SEF, SED 50 kA SEHF, SEHD 65 kA The full-function electronic trip insulated case circuit breakers are UL Listed to be applied at up to 100% of their continuous current rating. Because of the additional heat generated when applying circuit breakers at 100% of continuous current rating, the use of specially designed enclosures and 90°C rated conductors is required. Table 3: Minimum Enclosure Size for 100% Rating Circuit Breaker Enclosure Size* SEF 400–1600 29.5 H x 30 W in, min. vol. 31,860 in3 749 H x 762 W mm, min. vol. 809,244 mm3 SED 400–1600 29.5 H x 30 W in, min. vol. 42,480 in3 749 H x 762 W mm, min. vol. 1,078,992 mm3 SEF 2000–3000 29.5 H x 36 W in, min. vol. 38,232 in3 749 H x 914 W mm, min. vol. 971,093 mm3 SED 2000–3000 29.5 H x 36 W in, min. vol. 50,976 in3 749 H x 914 W mm, min. vol. 1,294,790 mm3 SEF, D 4000 90 H x 42 W x 48 D in, 3PH3W 2286 H x 1067 W x 1219 D mm, 3PH3W 90 H x 48 W x 48 D in, 3PH4W 2286 H x 1219 W x 1219 D mm, 3PH4W *Additional width is required for neutral bussing if 3PH4W service entrance is used. *Additional width and/or height is required if the enclosure is front accessible only and/or accessories are included. 7 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers General Information Bulletin No. 0603DB0102 June 2001 It is recommended that tests be conducted per UL Standard 891 if any one or combination of the following exist: 1. More than one device is mounted in a single section. 2. The section width is less than the standard. 3. The compartment height is less than the standard. 4. The volume is less than the standard. Markings on the circuit breaker indicate minimum enclosure size and ventilation specifications required. The 90°C wire must be sized according to the ampacities of the 75°C wire column in the NEC. Circuit breakers with 100% ratings can also be used in applications requiring only 80% continuous loading. To meet the requirements of UL Standard 489, molded case circuit breakers are designed, built and calibrated for use on 50/60 Hz ac systems. Electronic trip circuit breakers, however, are designed to react only to the magnitude of the current flowing through the circuit breaker. MICROLOGIC electronic trip circuit breakers are inherently ambient insensitive in the range of -5°C to +60°C. Trip System The trip system causes the circuit breaker to open automatically under overload, short-circuit or ground-fault conditions. The MICROLOGIC trip system consists of the current sensors, a microprocessor-based trip unit, and a tripping coil. The tripping coil is a flux transfer solenoid which requires no external power source. All MICROLOGIC protective functions are completely fault powered. The trip system operation and adjustments are fully described later in this data bulletin. 06033001 AMBIENT TEMPERATURE RATING Trip Unit Trip Coil Microprocessor Trip Unit Switches Trip Indicator Current Sensor (one per pole) Trip System TWO-STEP ENERGY CLOSING MECHANISM Square D insulated case circuit breakers include a two-step stored energy mechanism that provides a maximum closing time of five cycles. Two-steps refers to the two distinct operations required to close the circuit breaker: • Electrically or manually charging the closing springs. • Pressing the push-to-close button to release the closing mechanism and close the contacts. As the mechanism closes, the opening springs are automatically charged so that the circuit breaker may be opened by pressing the push-to-open button. 06033002 CHARGING THE CLOSING SPRINGS The closing springs may be charged electrically or manually. The charging handle that pivots out from the front of the circuit breaker is used to manually charge the closing springs. The handle must be moved up and down about 25 times until it disengages and moves freely. At this time, the closing springs indicator reads CHARGED and the charging handle may be returned to the stored position. Excessive force should not be necessary to operate the circuit breaker manual charging handle. If a problem occurs contact your local Square D sales office or Square D Field Services Division at 1-888-778-2733 (1-888-SQUARED) for assistance. 8 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers General Information Electrical charging of the closing springs is accomplished using a spring charging motor. The spring charging operation, which takes appoximately seven seconds, is initiated automatically whenever the closing springs are discharged and power is supplied to the charging motor. When the springs are completely charged, the motor is disconnected and CHARGED appears in the window of the closing spring’s indicator. A manual charging handle is provided as an integral part of electrically-operated circuit breakers for manual charging, if necessary. CLOSING THE CIRCUIT BREAKER CONTACTS After the closing springs have been charged, the circuit breaker contacts may be closed locally using the push-to-close button, or remotely using a shunt close auxiliary device. Once the circuit breaker contacts have been closed, DISCHARGED appears in the closing spring’s indicator window, and the contact opening springs are automatically charged. The entire circuit breaker closing operation may be accomplished from a remote location using the following auxiliary components: 1. The spring charging motor charges the closing springs from a remote signal (factory installable, field replaceable). 2. The shunt trip device opens the circuit breaker contacts from a remote signal (factory installable, field replaceable). 3. The shunt close device closes the circuit breaker contacts from a remote signal (factory installable, field replaceable). FIXED MOUNT CONSTRUCTION Fixed-mounted SE insulated case circuit breakers are intended for use in equipment requiring stationary mounting of circuit breakers. Power connections are bolted directly to the terminals or extensions of the circuit breaker. Control power connections for accessories are made through terminal blocks on the side of the circuit breaker. The face of a fixed-mounted circuit breaker fits through an opening in the switchboard cell door to provide access to the circuit breaker controls when the cell door is closed. Optional interlocks prevent the circuit breaker from closing when the cell door is open. DRAWOUT CONSTRUCTION Drawout construction of SE insulated case circuit breakers provides easy installation and inspection of the circuit breaker. Power connections are made using plug-on pressure connections. Control power wiring is done with a control power connector (control power supply side) and terminal blocks (control power load side) mounted on the drawout carriage. The circuit breaker can be easily racked into and out of its cell using the drawout crank (Catalog Number SEDC). A position indicator on the front of the circuit breaker indicates the circuit breaker’s position within the cell. The position indicator shows one of the following positions: DISC—Indicates that the circuit breaker is not retained in the cell and can be manually rolled into and out of the cell. The power connections are disengaged. The control connections are not disengaged until the circuit breaker is physically rolled out onto the cradle rails and prevented from rolling back into the cell by rail wheel detents. TEST—Indicates that the circuit breaker is retained in the cell, but the power connectors are disengaged. The control power connectors are connected. CONN—Indicates that all control and power connectors are engaged. The circuit breaker is ready for service. The face of a standard drawout SED circuit breaker fits through an opening in the switchboard cell door and allows access to the circuit breaker controls when the cell door is closed. Optional interlocks prevent the circuit breaker from being drawn into the carriage when the cell door is open. 9 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers General Information PUSH-TO-OPEN AND PUSH-TO-CLOSE BUTTONS Bulletin No. 0603DB0102 June 2001 Each SE insulated case circuit breaker can be manually opened and closed. For ease of operation, the push-to-open and push-to-close buttons are located on the face of each insulated case circuit breaker. These buttons meet the requirements of NEC Section 240-80, which requires the manual operation of circuit breakers. When the closing springs have been charged, SE circuit breakers may be closed using the push-to-close button. The opening springs are automatically charged when the circuit breaker is closed. On electrically-operated circuit breakers, the closing springs are recharged by the spring charging motor immediately after closing. An optional cover limits access to the push-to-close button and inhibits accidental manual closing of the circuit breaker contacts. In an emergency, the circuit breaker may be manually closed by inserting a small screwdriver through the hole in the cover and depressing the push-to-close button. The push-to-open button is used to manually open the circuit breaker. This button can be used to exercise the tripping mechanism and test any electrical accessories, except alarm switches. The alarm switch will only actuate when the circuit breaker has been tripped from the internal tripping coil. The alarm switch will not indicate if the circuit breaker has been opened manually or by the use of a shunt trip. Since all operating parts are exercised when operated in this manner, the use of the push-to-open button verifies that the circuit breaker mechanism is operable. Also, this button can be used to check emergency circuit and motor sequencing operations, and to diagnose electrical problems. It is recommended that the circuit breaker tripping mechanism be exercised at least annually. In keeping with the intent of NEC Section 240-80, it is not recommend to restrict access to the push-to-open button. A push-to-open padlock attachment is available to hold the circuit breaker mechanism in the open position. CONTACT POSITION INDICATOR All SE insulated case circuit breakers are equipped with a contact position indicator. This indicator reads OPEN when the circuit breaker has been turned off or has tripped, and CLOSED when the circuit breaker is on. If the circuit breaker has tripped, the trip indicator (located on the face of the trip unit) identifies the type of fault (overload, short circuit, or ground fault) that opened the circuit breaker. INTERLOCKS The SE insulated case circuit breaker includes interlocks to deter unsafe or incorrect operation. The interlock features are provided to minimize the possibility of contact with energized parts or exposure to hazardous conditions. Certain interlocks may be bypassed on a de-energized system. Consult the SE circuit breaker instruction manual for information on bypassing these interlocks. All SE circuit breakers are equipped with an auxiliary cover interlock and trip unit interlock. Depending on the mounting construction (fixed or drawout), several optional interlocks may be used. Instantaneous OFF Feature Full-function circuit breakers with adjustable long-time, short-time and instantaneous (LSI) trip units provide the unique ability to turn the instantaneous tripping function OFF. Turning OFF the instantaneous trip function increases the current level at which the circuit breaker will trip with no intentional delay to the level of the short-time withstand rating. This current level is typically much higher than any of the pickup levels provided by the adjustable instantaneous feature. In other words, using the “instantaneous OFF” feature improves coordination by allowing the user to take advantage of the circuit breaker withstand rating. 10 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers General Information Testing Requirements The UL label on a Square D insulated case circuit breaker indicates that the circuit breaker meets the requirements of the UL 489 Standard and that the manufacturer’s production procedure is monitored by UL Field Representatives to ensure continuing conformance to UL performance requirements. These requirements include the following tests: LIMITED AVAILABLE FAULT CURRENT TESTS • 200% Overload Calibration—Each pole of the circuit breaker must trip within a specified time limit when carrying 200% of its continuous current rating. • 135% Overload Calibration—With all poles loaded equally, the circuit breaker must trip within a specified time limit while carrying 135% of its continuous current rating. • Overload—The circuit breaker must make and break 600% of its continuous current rating at rated voltage. Circuit breaker frame sizes through 1600 A must perform 50 operations at 600%. Circuit breaker frame sizes over 1600 A through 2500 A must perform 25 operations at 600%. Circuit breaker frame sizes 3000 A and 4000 A complete three operations at 600% and 25 operations at 200%. • Temperature Rise—While carrying 100% of rated current and mounted in an enclosure, temperature rise on a wiring terminal must be within specified limits. • Endurance—The circuit breaker must complete the following number of operations: Table 4: Endurance Testing Frame Size (A) Operations With Current Operations Without Current 4000 400 1100 • Calibration Retest—Both the 200% and 135% overload calibration tests are repeated. • Short Circuit—The circuit breaker must interrupt the current while maintaining the integrity of the circuit breaker. Three-pole circuit breakers receive two shortcircuit tests per pole and one short-circuit test on three poles for a total of seven short-circuit tests. • Trip Out—The 200% thermal calibration test is repeated following the shortcircuit tests. • Dielectric—The circuit breaker must withstand, for one minute, twice its rated voltage plus 1000 V: — between line and load terminals with the circuit breaker in the tripped and in the OFF positions — between terminals of opposite polarity with the circuit breaker closed — between live parts and the overall enclosure with the circuit breaker both open and closed No conditioning of the circuit breaker can take place during or between tests and all functional parts of the circuit breaker must be operational at the conclusion of the sequences. 11 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers General Information Bulletin No. 0603DB0102 June 2001 HIGH AVAILABLE FAULT CURRENT TESTS After qualifying a set of circuit breakers to the standard tests, a manufacturer can have additional circuit breaker samples tested on higher than standard available fault currents. The following performance requirements apply: • 200% Overload Calibration—Each pole of the circuit breaker must trip within a specified time limit when carrying 200% of its continuous current rating. • Short-circuit Test—With the load side terminals connected with specified bus, the circuit breaker is exposed to a short-circuit current for a set time interval. After safe interruption, the circuit breaker is reset and closed on the short circuit. • 250% Overload Calibration—Each pole of the circuit breaker must trip within a specified time limit when carrying 250% of its continuous current rating. • Dielectric Withstand—The circuit breaker is subjected to twice its rated voltage, but not less than 900 V. — between line and load terminals with the circuit breaker in the tripped and in the OFF positions — between terminals of opposite polarity with the circuit breaker closed — between live parts and the overall enclosure with the circuit breaker both open and closed When the sample circuit breakers pass these tests, circuit breakers of the same construction can be marked or labeled with the higher current interrupting rating. Maintenance and Testing Insulated case circuit breakers require little maintenance, but an inspection and maintenance procedure should be established from the time of installation. The service life of electronic trip insulated case circuit breakers depends on proper application, correct installation, suitable environmental conditions, and preventive maintenance. The guide most frequently used as a basis for field testing requirements is NEMA Standard AB4, Guidelines for Inspections and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications. It is recommended that insulated case circuit breakers be inspected and tested during the normal annual maintenance of electrical systems. If operating or environmental conditions are severe, more frequent inspections are recommended. NOTE: Square D insulated case circuit breakers must not be disassembled. Doing so would void the UL Listing and the Square D warranty. INSPECTION AND PREVENTIVE MAINTENANCE Inspection procedures check items that may indicate a potential problem. For information on inspection and preventive maintenance, see Square D data bulletin Field Testing and Maintenance: MICROLOGIC® and Industrial Molded Case Circuit Breakers. Performance and Verification Testing Performance tests such as insulation resistance tests, watts loss tests and electronic tripping function trip tests can be performed to verify that the circuit breaker is able to perform its basic functions. Use secondary injection testing or primary injection testing to check the trip system. A Square D Universal Test Set (Catalog Number UTS3) is available for secondary injection testing. If additional information or assistance is needed, contact your local Square D Field Sales Office. For on-site service, contact Square D Field Services, 24 hours a day, at 1-888-778-2733 (1-888-SQUARED). 12 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers MICROLOGIC® Trip System CATALOG NUMBERS When ordering Square D insulated case circuit breakers, include the circuit breaker family, description, poles, voltage rating, ampere rating and suffix. The following figure shows the catalog number broken down by component. For example, SEHD36800LSG, a typical catalog number, can be broken down as follows: Table 5: Catalog Number Broken Down by Components SEH Circuit breaker family D or F Indicates how the circuit breaker is constructed 3 Number of poles requested 6 Voltage rating specified 800 Continuous current ampere rating (handle rating) range specified LSG Available trip unit option MICROLOGIC® TRIP SYSTEM Square D electronic trip insulated case circuit breakers are equipped with the MICROLOGIC Full-function Trip System. This trip system provides adjustable tripping functions and characteristics using true root-mean-square (rms) current sensing. 06033003 General .75 RATING PLUG .8 4 .9 .7 CAT NO. : ARP100 Max. Ampere Rating (P) = Sensor (S) x 100% .95 .6 .5 1.0 % of Rating 6 7 PICKUP x P 8 4.5 0 20 40 60 80 2 .5 10 3 ----- DELAY 8 .2 .1 6 .35 7 3 8 2.5 PICKUP x P OFF INSTANT. I2 t IN .55 .65 .2 .75 PICKUP GROUND FAULT .5 .32 .2 .1 .45 .3 .25 I 2 t OUT .5 .32 12 14 SEC. AT 6xP 100 5 4 6 2 SHORT TIME I2 t OUT P H INDICATOR A RESET S E Press and Hold for Ammeter Reset 5 3 2.5 PICKUP x P LONG TIME AMMETER / TRIP INDICATOR PHASE SELECT I 2 t IN .5 .32 .32 .2 .2 .1 .1 DELAY DELAY SEC. AT 12 x P SEC. AT 1xS FLASH=90% ON = OVERLOAD micrologic FULL-FUNCTION SERIES B Full-function Trip Unit MICROLOGIC trip systems use a set of current transformers (called CTs or sensors) to sense current, a full-function trip unit to evaluate the current, and a tripping solenoid to trip the circuit breaker. Adjustable rotary switches on the trip unit allow the user to set the proper overcurrent or ground current protection required in the electrical system. If current exceeds a set value for longer than its set time delay, the trip system opens the circuit breaker. Circuit breakers are shipped with the long-time pickup switch set at 1.0 and all other trip unit adjustments set at their lowest settings. Actual settings required for a specific application must be determined by a qualified consultant or plant engineer. A coordination study is recommended to provide coordination between all circuit breakers in the distribution system. The sensing system on an electronic trip insulated case circuit breaker responds to the flow of current through the circuit breaker. Electronic trip circuit breakers are limited to ac systems because the electronic trip system uses current transformers to sense the current. Current Load Current (in amperes) 06033004 RMS Sensing The MICROLOGIC trip system samples the current waveform 33 times per cycle on a 60 Hz system. It then uses this data to calculate the true rms current through the 13th harmonic. Sample Interval Time Time (in seconds) Trip System Current Sensing This true rms sensing gives accurate values for the magnitude of a non-sinusoidal waveform. Therefore, the heating effects of harmonically distorted waveforms are accurately evaluated. Electronic trip circuit breakers with MICROLOGIC trip systems can be used on 50/60 Hz systems with alternating current (ac) to direct current (dc), dc to ac, and ac to ac converters. This includes applications that use silicon-controlled rectifiers (SCRs) and adjustable frequency controls. 13 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers MICROLOGIC® Trip System Rating plugs are used to determine the circuit breaker ampere rating (P) according to the following equation: 06783048 Rating Plugs Bulletin No. 0603DB0102 June 2001 Ampere (P) = Sensor (S) x Rating Size RATING PLUG Rating Plug % CAT NO. : ARP100 Max. Ampere Rating (P) = Sensor (S) x 100% Rating Plug The ampere rating and the long-time pickup switch are then combined to determine the circuit breaker continuous current rating. For example: Continuous = Sensor (S) x Current Rating Size 225 = 600 x Rating Plug % x Long-time Setting 0.75 x 0.5 Rating plugs are available with multiplier values ranging from 0.40 to 1.00. If the rating plug is not installed, the circuit breaker will operate safely, but the trip unit will default to a rating plug multiplier of 0.40. Rating plugs and ammeter/trip indicators are subject to damage from static charge. Internal damage can result if these devices are handled by their contacts. If either device is removed from the trip unit, it must be held against grounded metal, such as the metal circuit breaker enclosure, for at least two seconds before reinstalling. Each MICROLOGIC circuit breaker is shipped with a rating plug factory installed. The label on the circuit breaker marked “Configuration as Shipped” gives the circuit breaker configuration as it left the factory. Field-installable rating plug kits are also available. See the Accessory section of this bulletin for available field-installable rating plug kits. Ground-fault pickup values are based on the sensor size of the circuit breaker and are not affected by changing the rating plug. 06903154 Ammeter/Trip Indicator The ammeter/trip indicator is a troubleshooting tool used to identify the type of fault if an overcurrent condition occurs, and to find potential overcurrent situations. AMMETER TRIP INDICATOR / TRIP INDICATOR PHASE SELECT INDICATOR INDICATOR RESET RESET P H A S E Press and Hold for Ammeter Reset % of Rating 0 20 40 60 Ammeter/Trip Indicator 80 100 The ammeter/trip indicator displays current in phases A, B and C, and the peak ground-fault current flowing in the circuit. Each value can be viewed one at a time using the phase select/indicator reset button. (Phase values are displayed in true rms. Ground-fault current values are displayed in calculated rms based on measured peak current.) A bar graph is provided indicating the level of operating current as a percentage of the programmed ampere rating of the circuit breaker. The ammeter/trip indicator window displays “OVERLOAD,” “SHORT CIRCUIT,” or “GROUND FAULT” when the circuit breaker trips from an overcurrent. The indicator must be manually reset by pushing the phase select/indicator reset button. The ammeter can also be used as a rough guide when setting the ground-fault pickup when a coordination study is not available. Selecting the GF screen under normal operating conditions will display the ground-fault leakage current under those conditions. In order to protect against abnormal conditions, the ground-fault pickup should be set somewhat higher than the GF value displayed on the screen. The phase select/indicator reset button can be pressed at any time to test the ammeter/trip indicator battery condition. The window will display a battery symbol. If this does not occur, contact Square D for a replacement ammeter/trip indicator. The ammeter/trip indicator is factory installed on the full-function circuit breaker. It can be installed in or removed from the trip unit without tripping the circuit breaker. 14 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Memory Feature Electronic Trip Insulated Case Circuit Breakers MICROLOGIC® Trip System MICROLOGIC trip systems feature a memory circuit for intermittent overload or ground-fault conditions. This allows the circuit breaker to respond to a series of ON and OFF overload or ground-fault conditions which could cause conductor overheating, but go undetected in a conventional electronic trip device. If the circuit breaker trips due to an overcurrent condition, wait at least one minute before resetting the circuit breaker. This allows the memory to clear itself sufficiently for the circuit breaker to be turned ON. If checking trip times, wait fifteen minutes after the circuit breaker trips before resetting to allow memory to reset completely to zero (or use a memory reset module, Cat. No. MTMB). Equipment Ground-fault Detection Full-function circuit breakers are available with integral equipment ground-fault detection to provide either ground-fault protection (trip) or alarm (no trip) on solidly grounded systems. These circuit breakers utilize a residual sensing scheme for equipment ground-fault detection. SE type circuit breakers can be configured for source ground-sensing equipment ground-fault protection. Full-function circuit breakers are also available with integral equipment ground-fault alarm (no trip) to monitor the flow of ground-fault current and signal an alarm condition through the POWERLOGIC system, or with additional components described in the data bulletin Ground-fault Alarm for MICROLOGIC® Electronic Trip Circuit Breaker. This feature meets NEC Sections 700-7(d) and 700-26 for emergency systems. Circuit breakers with the ground-fault alarm trip option DO NOT provide ground-fault protection (do not trip). Equipment ground-fault protection trip units include both ground-fault pickup and delay adjustments. Ground-fault alarm (no trip) trip units include only ground-fault pickup adjustments. Circuit breakers with either equipment ground-fault protection or alarm (no trip) trip systems are equipped with an internal ground-fault push-to-test feature. The ground-fault push-to-test is built into the circuit breaker and eliminates the need for any additional test equipment, such as monitor panels. The ground-fault push-totest requires 120 Vac control power. Zone-selective Interlocking Zone-selective interlocking (ZSI, also called zone restraint) is used to reduce the stress on electrical distribution equipment during fault conditions while maintaining coordination. ZSI allows electronic trip devices to communicate with each other so that a short circuit or ground fault will be isolated and cleared by the nearest upstream circuit breaker with no intentional time delay. Devices in all other areas of the system (including upstream) remain closed to maintain service to unaffected loads. ZSI limits fault stress on the power distribution system by reducing the time it takes to clear the fault, while maintaining system coodination between overcurrent protective devices. ZSI is a standard feature on MICROLOGIC full-function circuit breakers. In order to have a functional ZSI system, Square D electronic trip devices require interconnect wiring between their terminal strips using a twisted pair of #14, #16 or #18 AWG conductors. For more information on zone-selective interlocking, see data bulletin Reducing Fault Stress With Zone-selective Interlocking. 15 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers MICROLOGIC® Trip System Trip Characteristics Bulletin No. 0603DB0102 June 2001 MICROLOGIC trip units provide a full range of adjustable tripping characteristics using a programmable microcomputer that constantly monitors the line currents. The overcurrent or ground-fault current pickup and delay levels are set using adjustable rotary switches on the face of the trip unit. If the line current exceeds the trip settings, the microcomputer signals the circuit breaker to trip. Table 6: Adjustable Tripping Characteristics for Electronic Trip Circuit Breakers Full-function Trip Unit Long-time pickup Long-time delay Short-time pickup Short-time delay (I2 t IN and 12 t OUT) Instantaneous pickup Instantaneous OFF Ground-fault pickup Ground-fault delay (I2 t IN and 12 t OUT) Ground-fault alarm Trip settings are used to obtain a coordinated system in which a downstream circuit breaker will trip before an upstream circuit breaker. Properly adjusting the MICROLOGIC trip settings will result in a circuit breaker trip curve that falls above and to the right of the branch circuit breaker trip curve. Under overcurrent conditions, the branch circuit breaker will trip first. Square D recommends that a system coordination study be done to find the proper trip unit settings to optimize coordination with other devices. I2t OUT delay is a “constant time” characteristic in that the delay time does not change as the current increases. I2t IN delay is an “inverse time” characteristic in that the delay time decreases as the current increases. The full-function trip unit trip curve drawing, which follows, shows the various parts of a typical trip curve affected by the adjustments on a full-function trip unit. Adjusting the trip unit switches will shift that area of the trip curve. 06033007 Full-function Trip Unit Functions Long-time Pickup 1000 Long-time Delay Full-function Trip Unit Trip Curve 100 Short-time Pickup 10 Short-time Delay (I²t IN) 1.0 0.1 Short-time Delay (I²t OUT) Instantaneous Pickup 0.01 1 5 10 100 Multiples of Ampere Rating* *Ampere Rating (P) = Sensor Size (S) x Rating Plug (%) 16 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 LONG-TIME PICKUP Switch—Switch value (multiplied by the ampere rating) sets the maximum current level which the circuit breaker will carry continuously. If the current exceeds this value for longer than the long-time delay time, the circuit breaker will trip. 06033008 LONG-TIME TRIP FUNCTION Electronic Trip Insulated Case Circuit Breakers MICROLOGIC® Trip System .75 .8 .7 .6 .9 .5 1.0 .95 PICKUP xP LONG TIME 7 11 4.5 16 20 3 2 DELAY 24 SEC. AT 6xP FLASH = 90% ON = OVERLOAD 06033009 LONG-TIME DELAY Switch—Sets length of time that the circuit breaker will carry a sustained overload before tripping. Delay bands are labeled in seconds of overcurrent at six times the ampere rating. For maximum coordination, there are eight delay bands. .75 .8 .9 .7 .95 .6 .5 PICKUP xP 1.0 LONG TIME 7 11 4.5 16 20 3 Long-time delay is an “inverse time” characteristic in that the delay time decreases as the current increases. 2 DELAY 24 SEC. AT 6xP FLASH = 90% ON = OVERLOAD Indicator Indicator—the trip unit includes an indicator that will flash when the current reaches 90% of the LONG-TIME PICKUP setting and will be lit continuously when the current is above 100% of the pickup setting. SHORT-TIME PICKUP Switch—Switch value (multiplied by the ampere rating) sets the short-circuit current level at which the circuit breaker will trip after the set SHORTTIME DELAY. 06033010 SHORT-TIME TRIP FUNCTION 4 5 3 6 2.5 2 8 PICKUP xP 10 SHORT TIME SHORT-TIME DELAY Switch—Sets length of time the circuit breaker will carry a short circuit within the short-time pickup range. The delay (based on 12 times the ampere rating, P) can be adjusted to four positions of I2t ramp operation (I2t IN) or four positions of fixed time delays (I2t OUT). I2t OUT I2t IN .5 .5 .32 .32 .2 .2 .1 .1 DELAY SEC. AT 12 x P 06033011 I2t IN delay is an "inverse time" characteristic in that the delay time decreases as the current increases. 4 5 3 6 2.5 2 8 10 PICKUP xP SHORT TIME I2t OUT I2t IN .5 .5 .32 .32 .2 .2 .1 .1 I2t In DELAY SEC. AT 12 x P I2t Out 17 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers MICROLOGIC® Trip System INSTANTANEOUS PICKUP Switch—switch value (multiplied by the ampere rating) sets the short-circuit current level at which the circuit breaker will trip with no intentional time delay. 06033012 I2t OUT INSTANTANEOUSTRIP FUNCTION Bulletin No. 0603DB0102 June 2001 6 8 5 10 12 4 3 OFF PICKUP xP Instantaneous The instantaneous function will override the short-time function if the INSTANTANEOUS PICKUP is adjusted at the same or lower setting than the SHORT-TIME PICKUP. 060133013 In full-function trip units with both adjustable short-time and instantaneous trip functions, the adjustable instantaneous trip can be disabled by setting INSTANTANEOUS PICKUP to OFF. 6 8 5 10 4 12 3 PICKUP xP OFF Instantaneous Even when the instantaneous pickup is turned OFF, an instantaneous override occurs at the circuit breaker short-time withstand rating. GROUND-FAULT PICKUP Switch— switch value (multiplied by the sensor size) sets the current level at which the circuit breaker will trip after the set GROUND-FAULT DELAY. 06033014 EQUIPMENT GROUND-FAULT TRIP FUNCTION .35 .45 3 .55 .65 2.5 2 PICKUP xS .75 Ground Fault I2t OUT I2t IN .5 .5 .32 Ground-fault pickup values are based on circuit breaker sensor size only, not on the rating plug multiplier. Changing the rating plug multiplier has no effect on groundfault pickup values. .32 .2 .2 .1 .1 DELAY SEC. AT 1xS 06033015 GROUND-FAULT DELAY .35 .45 3 .55 Switch—sets length of time .65 2.5 the circuit breaker will carry .75 2 ground-fault current which Ground Fault I t OUT I t IN exceeds the GROUND.5 .5 .32 .32 FAULT PICKUP level .2 .2 .1 .1 before tripping. Delay can DELAY be adjusted to four positions of I2t ramp operation (I2t IN) or four positions of fixed time delays (I2t OUT). PICKUP xS 2 2 I2t In I2t Out I2t OUT GROUND-FAULT ALARM FUNCTION GROUND-FAULT ALARM Switch—switch value (multiplied by the sensor size) sets the current level at which the circuit breaker will signal the POWERLOGIC system that a ground fault is present. 06033016 SEC. AT 1xS .35 .45 3 .55 .65 2.5 2 .75 PICKUP xS Ground Fault Alarm 18 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers Circuit Breaker Specifics CIRCUIT BREAKER SPECIFICS This part describes the SE type insulated case circuit breakers available from Square D. Description SE/SEH – 400 A sensor, 800 A sensor, 1200 A sensor, 1600 A sensor, 2000 A sensor, 2500 A sensor, 3000 A sensor and 4000 A sensor SE – 600 Vac, 50/60 Hz, 3-pole electronic trip circuit breaker with the full-function MICROLOGIC trip system, includes a true two-step, stored energy closing mechanism, with a maximum 5-cycle closing time. Available in fixed or drawout construction. SEH – 600 Vac, 50/60 Hz, 3-pole, high interrupting electronic trip circuit breaker with the full-function MICROLOGIC trip system. Includes a true two-step, stored energy closing mechanism, with a maximum 5-cycle closing time. Available in fixed or drawout construction. Applications SE/SEH circuit breakers are UL Listed to be applied at 100% of their continuous current rating when applied in an intended enclosure. SE/SEH circuit breakers may be mounted and operated in any position, and are not limited to vertical or horizontal mounting. Table 7: 600 Vac Short-time Withstand Rating Sensor (Frame) Size SE 50 kA SEH 65 kA Table 8: Neutral Current Transformers UL Listed Interrupting Ratings (In RMS Symmetrical Amperes) Catalog Number Sensor Where Used SE04NCT 400 SE, SEH SE12NCT 800, 1200 SE, SEH SE30NCT 1600 2000 2500 3000 SE, SEH SE40NCT 4000 SE, SEH Table 9: Field-installable Rating Plug Kits Catalog Number Multiplier ARP040 0.400 ARP050 0.500 ARP056 ARP058 ARP060 ARP063 0.563 0.583 0.600 0.625 ARP067 ARP070 ARP075 ARP080 0.667 0.700 0.750 0.800 ARP083 ARP088 ARP090 ARP100 0.833 0.875 0.900 1.000 The following pages provide selection data, dimensions and tripping curves relating to 4000 A frame Square D electronic trip insulated case circuit breakers. 19 06/01 © 1992–2001 Schneider Electric All Rights Reserved Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers Sensors/Ampere Ratings Table 11: Selection Data for 4000 A Frame SE Circuit Breakers Drawout (Standard Interrupting Rating) Drawout (High Interrupting Rating) Catalog Number Catalog Number Sensor Rating Ampere Rating Long-time Instantaneous Long-time Short-time Instantaneous Long-time Instantaneous w/Ground-fault Protection Long-time Short-time, Instantaneous w/Ground-fault Protection* Long-time Instantaneous Long-time Short-time Instantaneous Long-time Instantaneous w/Ground-fault Protection* Long-time Short-time, Instantaneous w/Ground-fault Protection Rating Plug Installed 400 A 200 250 300 350 400 SED36200LI SED36250LI SED36300LI SED36350LI SED36400LI SED36200LS SED36250LS SED36300LS SED36350LS SED36400LS SED36200LIG SED36250LIG SED36300LIG SED36350LIG SED36400LIG SED36200LSGS ED36250LSG SED36300LSG SED36350LSG SED36400LSG SEHD36200LI SEHD36250LI SEHD36300LI SEHD36350LI SEHD36400LI SEHD36200LS SEHD36250LS SEHD36300LS SEHD36350LS SEHD36400LS SEHD36200LIG SEHD36250LIG SEHD36300LIG SEHD36350LIG SEHD36400LIG SEHD36200LSG SEHD36250LSG SEHD36300LSG SEHD36350LSG SEHD36400LSG ARP050 ARP063 ARP075 ARP088 ARP100 800 A 600 800 SED36600LI SED36800LI SED36600LS SED36800LS SED36600LIG SED36800LIG SED36600LSG SED36800LSG SEHD36600LI SEHD36800LI SEHD36600LS SEHD36800LS SEHD36600LIG SEHD36800LIG SEHD36600LSG SEHD36800LSG ARP075 ARP100 1200 A 1000 1200 SED361000LI SED361200LI SED361000LS SED361200LS SED361000LIG SED361200LIG SED361000LSG SED361200LSG SEHD361000LI SEHD361200LI SEHD361000LS SEHD361200LS SEHD361000LIG SEHD361200LIG SEHD361000LSG SEHD361200LSG ARP083 ARP100 1600 A 1400 1600 SED361400LI SED361600LI SED361400LS SED361600LS SED361400LIG SED361600LIG SED361400LSG SED361600LSG SEHD361400LI SEHD361600LI SEHD361400LS SEHD361600LS SEHD361400LIG SEHD361600LIG SEHD361400LSG SEHD361600LSG ARP090 ARP100 2000 A 1800 2000 SED361800LI SED362000LI SED361800LS SED362000LS SED361800LIG SED362000LIG SED361800LSG SED362000LSG SEHD361800LI SEHD362000LI SEHD361800LS SEHD362000LS SEHD361800LIG SEHD362000LIG SEHD361800LSG SEHD362000LSG ARP090 ARP100 2500 A 2500 SED362500LI SED362500LS SED362500LIG SED362500LSG SEHD362500LI SEHD362500LS SEHD362500LIG SEHD362500LSG ARP100 3000 A 3000 SED363000LI SED363000LS SED363000LIG SED363000LSG SEHD363000LI SEHD363000LS SEHD363000LIG SEHD363000LSG ARP100 4000 A 3200 4000 SED363200LI SED364000LI SED363200LS SED364000LS SED363200LIG SED364000LIG SED363200LSG SED364000LSG SEHD363200LI SEHD364000LI SEHD363200LS SEHD364000LS SEHD363200LIG SEHD364000LIG SEHD363200LSG SEHD364000LSG ARP080 ARP100 Fixed Mount (Standard Interrupting Rating) Fixed Mount (High Interrupting Rating) Catalog Number Catalog Number Sensor Rating Ampere Rating Long-time Instantaneous Long-time Short-time Instantaneous Long-time Instantaneous w/Ground-fault Protection Long-time Short-time, Instantaneous w/Ground-fault Protection* Long-time Instantaneous Long-time Short-time Instantaneous Long-time Instantaneous w/Ground-fault Protection Long-time Short-time, Instantaneous w/Ground-fault Protection* Rating Plug Installed 400 A 200 250 300 350 400 SEF36200LI SEF36250LI SEF36300LI SEF36350LI SEF36400LI SEF36200LS SEF36250LS SEF36300LS SEF36350LS SEF36400LS SEF36200LIG SEF36250LIG SEF36300LIG SEF36350LIG SEF36400LIG SEF36200LSGS EF36250LSG SEF36300LSG SEF36350LSG SEF36400LSG SEHF36200LI SEHF36250LI SEHF36300LI SEHF36350LI SEHF36400LI SEHF36200LS SEHF36250LS SEHF36300LS SEHF36350LS SEHF36400LS SEHF36200LIG SEHF36250LIG SEHF36300LIG SEHF36350LIG SEHF36400LIG SEHF36200LSG SEHF36250LSG SEHF36300LSG SEHF36350LSG SEHF36400LSG ARP050 ARP063 ARP075 ARP088 ARP100 800 A 600 800 SEF36600LI SEF36800LI SEF36600LS SEF36800LS SEF36600LIG SEF36800LIG SEF36600LSG SEF36800LSG SEHF36600LI SEHF36800LI SEHF36600LS SEHF36800LS SEHF36600LIG SEHF36800LIG SEHF36600LSG SEHF36800LSG ARP075 ARP100 1200 A 1000 1200 SEF361000LI SEF361200LI SEF361000LS SEF361200LS SEF361000LIG SEF361200LIG SEF361000LSG SEF361200LSG SEHF361000LI SEHF361200LI SEHF361000LS SEHF361200LS SEHF361000LIG SEHF361200LIG SEHF361000LSG SEHF361200LSG ARP083 ARP100 1600 A 1400 1600 SEF361400LI SEF361600LI SEF361400LS SEF361600LS SEF361400LIG SEF361600LIG SEF361400LSG SEF361600LSG SEHF361400LI SEHF361600LI SEHF361400LS SEHF361600LS SEHF361400LIG SEHF361600LIG SEHF361400LSG SEHF361600LSG ARP090 ARP100 2000 A 1800 2000 SEF361800LI SEF362000LI SEF361800LS SEF362000LS SEF361800LIG SEF362000LIG SEF361800LSG SEF362000LSG SEHF361800LI SEHF362000LI SEHF361800LS SEHF362000LS SEHF361800LIG SEHF362000LIG SEHF361800LSG SEHF362000LSG ARP090 ARP100 2500 A 2500 SEF362500LI SEF362500LS SEF362500LIG SEF362500LSG SEHF362500LI SEHF362500LS SEHF362500LIG SEHF362500LSG ARP100 3000 A 3000 SEF363000LI SEF363000LS SEF363000LIG SEF363000LSG SEHF363000LI SEHF363000LS SEHF363000LIG SEHF363000LSG ARP100 4000 A 3200 4000 SEF363200LI SEF364000LI SEF363200LS SEF364000LS SEF363200LIG SEF364000LIG SEF363200LSG SEF364000LSG SEHF363200LI SEHF364000LI SEHF363200LS SEHF364000LS SEHF363200LIG SEHF364000LIG SEHF363200LSG SEHF364000LSG ARP080 ARP100 *Substitute (A) in place of (G) for ground-fault alarm (pick-up indication only). 20 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers Dimensions Bulletin No. 0603DB0102 June 2001 SEF Circuit Breaker Mounted Dimensions 06033017 Sensor Sizes 400 A through 1200 A (SEF, SEHF) 0.50 [13] 0.75 [19] 100 [25] 6.10 [155] 1.12 [28] 63 Dia. [16] 1.75 [44] 2.80 [71] 1.12 [28] 4.00 [102] 3.00 [75] 4.10 [104] in. Dimensions: [mm] 1.28 [33] Sensor Sizes 1600 A through 4000 A (SEF, SEHF) 06133018 1.00 [25] Power Connector and CT Dimensions Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F in. mm in. mm in. mm in. mm in. mm in. mm in. Dim. G mm 1600 A through 3000 A 6.10 155 1.12 29 1.75 45 1.75 45 1.12 29 4.10 104 3.00 (Max.) 76 4000 A 8.10 206 1.50 38 2.00 51 1.60 41 1.20 31 5.35 136 3.50 89 Sensor 5.00 [127] 7.72 [196] 13.74 [349] 5.00 [127] 9.30 [236] 15.44 [392] 8.52 [216] 5.35 [136] 4.25 [108] 3.44 [87] 0.56 Dia. [14] 11.95 [304] A B 0.38 [10] 0.63 Dia. [16] C 15.30 [389] 14.09 [358] 13.34 [339] 2.08 [53] 1.33 [34] 12.95 [329] D 12.25 [311] 11.70 [297] 2.80 [71] 15.95 [405] 18.78 [477] 21.02 [534] Push-to-open E 4.00 [102] 12.20 [310] G F 1.28 [33] Push-to-close Dimensions: 21 © 1992–2001 Schneider Electric All Rights Reserved 06/01 in. [mm] Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers Dimensions SED/SEHD Circuit Breaker Drawout Dimensions 06033019 A 8.43 5.00 [214] [127] 1.00 [25] 5.00 [127] SED/SEHD Dimensions Dim. A Dim. D Dim. E Dim. F mm in. Dim. B mm in. Dim. C mm in. mm in. mm in. mm SED 400 A 18.44 through 1200 A 468 17.32 440 0.98 25 2.75 70 3.00 76 12.96 329 SED 3000 A 18.44 468 17.32 440 0.98 25 4.00 102 3.00 76 12.96 329 SED 4000 A 18.84 479 18.32 465 0.98 25 4.00 102 3.50 89 13.96 355 Frame in. 17.14 [435] 8.18 [208] 4.23 [107] 9.30 18.24 [236] [463] 8.52 13.74 [216] [349] Gas Shield 0.75 Dia. [19] 0.50 Dia. [13] 15.30 [389] 0.38 [10] 4.25 [108] 3.44 [87] B 12.95 [329] 11.95 [304] 0.55 Con. Engagement [14] C 11.70 [297] 0.43 [11] 0.50 Dia. [13] 2.00 Dia. [51] 6.05 [154] 12.25 [311] 15.95 [405] 8.62 [219] 0.75 Drawout [19] Hexdrive 5.35 [136] 15.44 [392] 17.56 18.44 [446] [468] 40° 13.38 [340] D 4.85 [123] 1.50 Dia. [38] 1.10 [28] Push-to-open E 1.29 [33] 15.60 [397] 5.00 (Max.) [102] D 7.84 [199] 6.80 [173] 5.00 (Max.) [102] 1.28 [33] F Dimensions: Push-to-close in. [mm] 06033020 Neutral Current Transformers 4.12 [105] 1.40 [36] 4.95 [126] 6.58 [167] 4.12 7.58 [105] [193] 3.00 [76] 3000 Ampere and Smaller 1.06 [27] 4.95 [126] 3.50 [89] 4000 Ampere Dimensions: in. [mm] 22 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers Tripping Curves Bulletin No. 0603DB0102 June 2001 Trip Curves SE ELECTRONIC TRIP INSULATED CASE CIRCUIT BREAKERS LS (LSI) CHARACTERISTIC TRIP CURVE NO. 678-10 60 70 80 90 100 400 4000 3000 800 .8 2000 1500 1000 900 800 700 600 1000 900 800 700 600 1200 LONG TIME DELAY BANDS SECONDS AT 6P 2 3 16 4.5 300 200 150 3 4000 200 150 *This setting not provided on 4000A sensor 100 90 80 70 60 4.5 2500 3000 300 7 11 16 24* 36* 24 11 2000 400 NOTE: Ampere rating (P) = Sensor (S) x rating plug multiplier (%). The EZ-AMP overlay feature at the bottom of the page should be used during coordination studies. 40000 7 20000 400 1600 500 30000 36 500 600000 700000 800000 900000 1000000 1500 Multiplier (%) 75 88 100 56 63 75 88 100 50 58 67 75 83 100 88 100 90 100 100 100 80 100 500000 1 400000 2000 Suitable Rating Plug Catalog No. RP075 RP088 RP100 RP056 RP063 RP075 RP088 RP100 RP050 RP058 RP067 RP075 RP083 RP100 RP088 RP100 RP090 RP100 RP100 RP100 RP080 RP100 300000 .75 Ampere Rating (P) 300 350 400 450 500 600 700 800 800 700 800 900 1000 1200 1400 1600 1800 2000 2500 3000 3200 4000 200000 50 40 30 20 15 6 7 8 9 10 5 4 LONG-TIME PICKUP XP PICKUP POINT IS 1.075 (+/-7.5%) TIMES THE SETTING .9 4000 Sensor (S) 5000 150000 5000 3000 3 2 1.5 8000 7000 6000 .95* .6 60000 70000 80000 90000 100000 .7 .5 MICROLOGIC¨ trip unit with adjustable long time pickup and delay; short time 10000 pickup and delay; instantaneous pickup. 9000 CIRCUIT BREAKER INFORMATION 50000 10000 9000 8000 7000 6000 .6 .7 .8 .9 1 .5 MULTIPLES OF AMPERE RATING (P) 100 90 80 70 60 2.5 2 50 50 40 40 2 30 30 4 20 20 3 10 9 8 7 6 5 4 15 5 6 SHORT TIME PICKUP XP SHORT TIME DELAY BANDS 2 1 t IN 8 10 9 8 7 6 SHORT TIME DELAY OVERRIDE 10 5 4 3 3 2 2 1 .9 .8 .7 .6 .5 .4 .3 .2 SHORT TIME DELAY SECONDS AT 12P .5 1.5 .2 4000 A SENSOR .10 .20 .32 .50 .1 SHORT TIME DELAY BANDS 2 1 t OUT (FIXED DELAY) 1.5 1 .9 .8 .7 .6 .32 .5 .5 .4 .32 .2 .1 .09 .08 .07 .06 800-3000 A SENSORS MAXIMUM UNRESTRAINED SHORT TIME DELAY .15 .15 3 4 5 6 8 .1 .09 .08 .07 .06 400 A SENSOR INSTANTANEOUS PICKUP XP .04 .3 .2 .1 .05 .05 10 12 .04 .03 .03 .02 .02 3000 A 2000 A 1200 A 4000 A 2500 A 1600 A 800 A 400 A .015 .01 .009 .008 .007 .006 .005 600000 700000 800000 900000 1000000 500000 2 CYCLE 400000 300000 200000 150000 60000 70000 80000 90000 100000 40000 50000 30000 20000 60 70 80 90 100 50 40 30 20 15 10 6 7 8 5 4 3 1 2 .5 .005 1 CYCLE 1 2 CYCLE 1.5 .01 .009 .008 .007 .006 1 CYCLE .6 .7 .8 .9 1 .015 TIME IN SECONDS TIME IN SECONDS 15 AMPERES MULTIPLES OF AMPERE RATING (P) Tripping curves for coordination studies are available upon request. 23 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Electronic Trip Insulated Case Circuit Breakers Tripping Curves SE ELECTRONIC TRIP INSULATED CASE CIRCUIT BREAKERS LI CHARACTERISTIC TRIP CURVE NO. 678-11 60 70 80 90 100 50 40 30 20 15 6 7 8 9 10 5 4 3 2 1.5 .95* 5000 LONG TIME PICKUP XP PICKUP POINT IS 1.075 (+/-7.5%) TIMES THE SETTING 4000 3000 .8 2000 1 1500 1500 1000 900 800 700 600 1000 900 800 700 600 LONG TIME DELAY BANDS SECONDS AT 6P 150 3 100 90 80 70 60 300 200 150 NOTE: Ampere rating (P) = Sensor (S) x rating plug multiplier (%). The EZ-AMP overlay feature at the bottom of the page should be used during coordination studies. 6000 7000 8000 9000 10000 24 24 11 11 200 400 5000 300 500 2 3 4.5 7 11 16 24* 36* *This setting not provided on 4000A sensor 16 16 4000 7 150 400 3000 36 36 500 2000 2000 1500 .75 3000 600 700 800 900 1000 .9 4000 500 .6 5000 400 .7 .5 MICROLOGIC¨ trip unit with adjustable long time pickup and delay; pickup. CIRCUIT BREAKER INFORMATION Ampere Rating Suitable Rating Plug Multiplier (P) Catalog No. (%) 300 RP075 75 400 350 RP088 88 400 RP100 100 450 RP056 56 500 RP063 63 800 600 RP075 75 700 RP088 88 800 RP100 100 800 RP050 50 700 RP058 58 800 RP067 67 1200 900 RP075 75 1000 RP083 83 1200 RP100 100 1400 RP088 88 1600 1600 RP100 100 1800 RP090 90 2000 2000 RP100 100 2500 2500 RP100 100 3000 3000 RP100 100 3200 RP080 80 4000 4000 RP100 100 10000instantaneous 9000 8000 7000 Sensor 6000 (S) 300 10000 9000 8000 7000 6000 .6 .7 .8 .9 1 .5 MULTIPLES OF AMPERE RATING (P) 200 06033022 Bulletin No. 0603DB0102 June 2001 100 90 80 70 60 4.5 50 50 40 40 30 20 20 15 15 10 9 8 7 6 10 9 8 7 6 5 5 4 4 3 3 2 2 1.5 1.5 1 .9 .8 .7 .6 1 .9 .8 .7 .6 .5 .5 .4 .4 .3 .3 .2 .2 INSTANTANEOUS PICKUP XP .15 2 .1 .09 .08 .07 .06 3 4 5 6 8 10 12 10 12 .15 .1 .09 .08 .07 .06 .05 .05 .04 .04 .03 .03 .02 .02 6000 7000 8000 9000 10000 5000 3000 2000 1500 600 700 800 900 1000 500 400 300 200 150 60 70 80 90 100 50 40 30 20 15 10 6 7 8 5 4 3 3000A 2000A 1200A 4000A 2500A 1600A 800A 4000 1 2 CYCLE 2 CYCLE 2 .5 .005 1 1.5 .01 .009 .008 .007 .006 1 CYCLE 1 CYCLE .6 .7 .8 .9 1 .015 TIME IN SECONDS TIME IN SECONDS 2 30 .015 .01 .009 .008 .007 .006 .005 400A MULTIPLES OF AMPERE RATING (P) Tripping curves for coordination studies are available upon request. 24 06/01 © 1992–2001 Schneider Electric All Rights Reserved 06033023 Electronic Trip Insulated Case Circuit Breakers Tripping Curves Bulletin No. 0603DB0102 June 2001 6 7 8 9 10 SE ELECTRONIC TRIP INSULATED CASE CIRCUIT BREAKERS CHARACTERISTIC TRIP CURVE NO. 678-12 10000 9000 8000 7000 6000 10000 9000 8000 7000 6000 5000 5000 4000 4000 3000 3000 Circuit Breaker PreÞx 2000 2000 SE (G) 1500 1500 1000 900 800 700 600 1000 900 800 700 600 500 500 400 400 300 300 200 200 150 150 MICROLOGIC¨ tr ip unit with adjustable ground fault pickup and delay. CIRCUIT BREAKER INFORMATION .25 .35 .45 1200 600 700 800 900 1000 500 400 300 200 60 70 80 90 100 50 40 30 20 100 90 80 70 60 .65 50 50 40 40 30 30 .2 GROUND FAULT PICKUP XS 20 .3 15 .55 .75 20 15 10 9 8 7 6 10 9 8 7 6 5 5 GROUND FAULT DELAY BANDS 12t IN 4 3 2 1.5 1 .9 .8 .7 .6 .2 .5 .5 .5 .4 .2 2 .32 1 .9 .8 .7 .6 .15 3 .10 .20 .32 .50 .5 1.5 .3 4 DELAY SECONDS AT 1XS .4 .1 GROUND FAULT DELAY BANDS 12t OUT (FIXED DELAY) .3 .32 MAXIMUM UNRESTRAINED GROUND FAULT DELAY .2 .2 .15 .1 .09 .08 .07 .06 .1 .09 .08 .07 .06 .1 .05 .05 .04 .04 .03 .03 .02 .02 600 700 800 900 1000 500 300 150 200 60 70 80 90 100 50 40 30 20 15 6 7 8 9 10 5 4 3 2 1.5 .6 .7 .8 .9 1 .5 .4 .3 400 1 2 CYCLE .2 .05 .005 1 CYCLE 1 2 CYCLE .15 .01 .009 .008 .007 .006 1 CYCLE .06 .07 .08 .09 .1 .015 TIME IN SECONDS TIME IN SECONDS 400 800 1600 15 100 90 80 70 60 Sensor (S) 150 5 4 3 2 1.5 .6 .7 .8 .9 1 .5 .4 .3 .2 .15 .06 .07 .08 .09 .1 .05 MULTIPLES OF SENSOR RATING (S) .015 .01 .009 .008 .007 .006 .005 MULTIPLES OF SENSOR RATING (S) Tripping curves for coordination studies are available upon request. 25 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Electronic Trip Insulated Case Circuit Breakers Tripping Curves 6 7 8 9 10 5 4 10000 9000 8000 7000 6000 3 1.5 3 .6 .7 .8 .9 1 .5 .4 .3 .2 .15 .06 .07 .08 .09 .1 .05 AMPERES X 10 2 SE ELECTRONIC TRIP INSULATED CASE CIRCUIT BREAKERS CHARACTERISTIC TRIP CURVE NO. 678-13 10000 9000 8000 7000 6000 MICROLOGIC¨ trip unit with adjustable ground fault pickup and delay. 5000 5000 4000 4000 3000 3000 Circuit Breaker PreÞx Sensor (S) 2000 2000 SE (G) 2000 2500 3000 4000 1500 1500 1000 900 800 700 600 1000 900 800 700 600 500 500 400 400 300 300 200 200 150 150 100 90 80 70 60 720 600 700 800 900 1000 500 400 300 200 150 60 70 80 90 100 50 40 30 15 CIRCUIT BREAKER INFORMATION 20 06033024 Bulletin No. 0603DB0102 June 2001 100 90 80 70 60 1120 50 50 800 40 40 30 30 640 20 GROUND FAULT PICKUP AMP 880 1200 10 9 8 7 6 20 15 10 9 8 7 6 1040 5 5 960 4 4 DELAY SECONDS AT 2000A 3 2 GROUND FAULT DELAY BANDS 12t IN 1.5 1 .9 .8 .7 .6 3 .10 .20 .32 .50 2 1.5 .5 1 .9 .8 .7 .6 .32 .2 .5 .5 .5 .4 .4 .3 .3 .32 .1 .2 MAXIMUM UNRESTRAINED GROUND FAULT DELAY .2 .15 GROUND FAULT DELAY BANDS 12t OUT (FIXED DELAY) .1 .09 .08 .07 .06 .05 .2 .15 .1 .09 .08 .07 .06 .1 .05 .04 .04 .03 .03 .02 .02 600 700 800 900 1000 500 300 150 200 50 60 70 80 90 100 40 30 20 15 6 7 8 9 10 5 4 3 2 1.5 .6 .7 .8 .9 1 .5 .4 .3 AMPERES X 10 400 1 2 CYCLE 2 CYCLE .2 .05 .005 1 .15 .01 .009 .008 .007 .006 1 CYCLE 1 CYCLE .06 .07 .08 .09 .1 .015 TIME IN SECONDS TIME IN SECONDS 15 .015 .01 .009 .008 .007 .006 .005 3 Tripping curves for coordination studies are available upon request. 26 06/01 © 1992–2001 Schneider Electric All Rights Reserved Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers Accessories ACCESSORIES The following describes the UL Listed accessories available for Square D electronic trip (MICROLOGIC® ) insulated case circuit breakers. These accessories increase application versatility and meet the demands of modern electrical distribution systems. Electric Joint Compound SED/SEHD circuit breakers are supplied with joint compound on the drawout power connectors. The compound contributes to the overall performance of the connection. If removed, the joint compound should be reapplied. A 2-ounce container of compound (Catalog Number PJC-8311) is available. Electronic Accessories Many accessories are available that are specific to electronic trip circuit breakers. These devices include rating plugs, trip unit seals, neutral current transformers, electronic trip indicators, electronic circuit breaker test equipment. RATING PLUGS Rating plugs are used on full-function electronic trip circuit breakers to establish the circuit breaker maximum continuous current rating. The rating plug varies the circuit breaker continuous current rating as a function of the circuit breaker sensor size. Rating plugs are factory installed in full-function circuit breakers and are also available in field-installable kits. Table 12: Interchangeable Rating Plug Kits TRIP UNIT SEALS Catalog Number Multiplier ARP040 0.400 ARP050 0.500 ARP056 0.563 ARP058 0.583 ARP060 0.600 ARP063 0.625 ARP067 0.667 ARP070 0.700 ARP075 0.750 ARP080 0.800 ARP083 0.833 ARP088 0.875 ARP090 0.900 ARP100 1.000 Trip unit seals are available for electronic trip insulated case circuit breakers and limit access to the tripping characteristics adjustment switches. Trip unit seals (Catalog Number TUSEAL) are provided in quantities of 100 per box. NEUTRAL CURRENT TRANSFORMERS Current transformers are available for applications requiring ground-fault protection on three-phase, four-wire systems. Neutral current transformers are not required on non-ground fault circuit breakers, or on three-phase, three-wire systems. Table 13: Field-installable Neutral Current Transformers Selection Data Catalog Number Sensor Where Used SE04NCT 400 SE, SEH SE12NCT 800, 1200 SE, SEH SE30NCT 1600, 2000, 2500, 3000 SE, SEH SE40NCT 4000 SE, SEH 27 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers Accessories 06909013 LOCAL AMMETER/TRIP INDICATOR Bulletin No. 0603DB9201 June 2001 The local ammeter/trip indicator is a standard feature on SE insulated case circuit breakers and is field replaceable. This device functions as a 2% accurate ammeter under normal conditions (when the current level reaches 20% of the circuit breaker ampere rating) and as a trip indicator after the circuit breaker trips. The ammeter does not display at the same time as the trip indicator. The LCD trip indicator continues to display until the trip indicator is reset. No external power source is needed for this device. The ammeter displays rms current in phases A, B and C, and the inherent system ground-fault leakage current. Each of these values can be viewed one at a time using the Phase Select/Indicator Reset button. A bar graph is provided indicating the level of the operating current as a function of the circuit breaker’s ampere rating. Ammeter/Trip Indicator The ammeter/trip indicator is a separate module that plugs into a port on the trip unit face. This device can be removed without tripping the circuit breaker or exposing energized parts. The local ammeters can be ordered using Catalog Number ALAM. 06900101 RESTRAINT INTERFACE MODULE The restraint interface module, Catalog Number RIM32, is required for zoneselective interlocking when • the distance between any two circuit breakers in the restraint system exceeds 1000 ft (305 mm) and/or • trip units of the circuit breakers and/or ground-fault modules to be interlocked are not the same series. RIM Module 06909010 UNIVERSAL TEST SET The Universal Test Set, Catalog Number UTS3, is available to test Square D circuit breakers with MICROLOGIC® trip units. It runs trip unit tests automatically or manually with prompts to the user for initial information. Testing can be done with the circuit breaker installed in the switchboard, following the directions shipped with the test set. A test module stores data necessary for automatic tests for each frame, MICROLOGIC Series 3B trip units require test module CBTMB, which is included with the Universal Test Set. If an older Universal Test Set is used that does not contain a CBTMB test module, a CBTMB test module must be obtained. Universal Test Set 28 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 06783072 COMMUNICATIONS ADAPTER SE Field-replaceable Accessory Kits Electronic Trip Insulated Case Circuit Breakers Accessories The field-installable communications adapter, Catalog Number CIM3F, allows a full-function circuit breaker trip unit to communicate with a Square D POWERLOGIC Communications Network. This allows full-function circuit breakers to be networked in a POWERLOGIC system. The communications adapter cannot be used with standard function circuit breakers. SE insulated case circuit breakers with integral ground-fault protection or existing electrical accessories are configured to accept field replaceable accessories. The spring charging motor and shunt close device are factory installed on the circuit breaker, and cannot be added in the field. NOTE: SE circuit breakers not meeting this criteria will not accept any fieldinstalled electrical accessories. Contact the local Square D Sales Office for more information on field accessibility and replacement. SPRING CHARGING MOTOR A spring charging motor charges the closing springs of the stored energy mechanism. A manual charging handle is provided should manual charging be necessary. The spring charging operation, which takes approximately seven seconds, is initiated automatically when the closing springs are discharged and power is supplied to the spring charging motor. When the springs are completely charged, the motor is disconnected and CHARGED appears in the window of the closing springs indicator. When the closing springs have been charged, they can only be discharged by closing the circuit breaker contacts with the push-to-close button or a shunt (remote) close device. The closing springs cannot be discharged without closing the circuit breaker contacts. The spring charging motor is factory installed on the circuit breaker, and cannot be added in the field. NOTE: The spring charging motor is field replaceable by qualified personnel only. 29 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers Accessories Factory-installed Device Combinations Bulletin No. 0603DB9201 June 2001 The factory-installed device combinations are shown in the following tables. Table 14: Spring Charging Field-replaceable Accessory Kits Catalog Number Suffix Accessory Kit Number Motor Rating Voltage Amperage (A) ES1, EV1 S3MOT120AC2 120 Vac 1.00 ES2 S3MOT024DC2 24 Vdc 2.75 ES3 S3MOT048DC2 48 Vdc 2.75 ES4 S3MOT125DC2 125 Vdc 2.75 Table 15: Factory-installed Suffixes For Electrical Operation Devices Control Voltages 120 Vac 24 Vdc 48 Vdc 125 Vdc Shunt Trip S1 S2 S3 S4 Spring Charging Motor and Shunt Close with Shunt Trip ES1 ES2 ES3 ES4 Undervoltage Release V1 ... ... ... Spring Charging Motor and Shunt Close with Undervoltage Trip EV1 ... ... ... Table 16: Factory-installed Suffixes for Accessory Combinations: Undervoltage Trip (120 Vac Only) Spring Charging Motor, Shunt Close and Shunt Trip Spring Charging Motor and Shunt Close Control Voltage Shunt Trip Control Voltage 120 Vac ET1 ES8★✚ ... ... ... ES5★ ES6★ ES7★ 24 Vdc ... ET2 ... ... 48 Vdc ... ... ET3 ... 120 Vac 24 Vdc 48 Vdc 125 Vdc 125 Vdc ... ES9 ... ET4 120 Vac ... ET5 ET6 ET7 None Included (S/T & UVR Only) T1 T2 T3 T4 ★ Does not include undervoltage trip accessory. ✚ 24 Vdc shunt close. The minimum size control power transformer required for each spring charging motor, shunt trip, shunt close or undervoltage trip is as follows: Table 17: Minimum Size Control Power Transformer Required For circuit breakers without electrical accessories but with the ground-fault option 150 VA For circuit breakers with electrical accessories, with or without the ground-fault option 500 VA For two or three circuit breaker throw-over systems 1000 VA 30 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Shunt (Remote) Close Replacement Kit Electronic Trip Insulated Case Circuit Breakers Accessories The shunt close device closes the circuit breaker contacts from a remote location. This device is activated by a switch, pushbutton or a control relay in the same way as a shunt trip device. The shunt close mechanism also includes a coil clearing switch that automatically disconnects power to the shunt close coil when the circuit breaker contacts have closed. Table 18: Field-replaceable Accessory Kits Shunt Trip Replacement Kit Description Voltage Shunt Close Replacement Kit 120 Vac Field-replaceable Kit Catalog Number S3SC120AC2 24 Vdc S3SC024DC2 48 Vdc S3SC048DC2 125 Vdc S3SC125DC2 The shunt trip device opens the circuit breaker contacts from a remote location. Table 19: Field-replaceable Accessory Kits Undervoltage Trip Replacement Kit Description Voltage Shunt Trip Replacement Kit 120 Vac Field-replaceable Kit Catalog Number S3ST120AC2 24 Vdc S3ST024DC2 48 Vdc S3ST048DC2 125 Vdc S3ST125DC2 When the monitored voltage drops below 35% to 70% of nominal voltage, the undervoltage trip device opens the circuit breaker. The undervoltage trip prevents the circuit breaker contacts from closing until the supply voltage rises above 85% (+5%) of nominal voltage. The undervoltage trip has an integral adjustable time delay feature. The time delay adjustment is located on the undervoltage trip unit and can be adjusted with a screwdriver. The time delay is adjustable from 0.1 to 1.5 seconds. Table 20: Field-replaceable Accessory Kits Description Field-replaceable Kit Catalog Number Undervoltage Trip Replacement Kit 120 Vac S3UVR120AC2 06033029 A Class 8430 phase failure relay used with a circuit breaker with an undervoltage trip provides undervoltage protection on all three phases. L1 L2 L3 N Option Control Power L1 L2 L3 Transformer N.O. Phase Failure Relay N.C. Note: For supply voltages other than 120 Vac, a control power transformer must be used to power up the 120 Vac undervoltage trip. 120 Vac Undervoltage Trip Undervoltage Trip/Phase Failure Relay Wiring Diagram 31 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers Accessories Auxiliary Switch Replacement Kit Bulletin No. 0603DB9201 June 2001 Auxiliary switches are used with control circuits and indicator lights to provide remote indication of the circuit breaker contact status (i.e., open or closed). Auxiliary switches have one “A” contact and one “B” contact. The “A” contact is open when the circuit breaker contacts are open and closed when the circuit breaker contacts are closed. The “B” contact is closed when the circuit breaker contacts are open and open when the circuit breaker contacts are closed. Auxiliary switches can be reconfigured in the field to combinations of A and B contacts. See instruction manual, Field-replaceable Accessories For SE Electronic Trip Circuit Breakers for details. Table 21: Auxiliary Switch Ratings AC/DC Auxiliary Switches AC Auxiliary Switches SWITCH RATINGS: (1 A minimum) 10 A 120 Vac 50/60 Hz 10 A 125 Vdc 1/4 hp 120 Vac 50/60 Hz 1/4 hp 125 Vdc SWITCH RATINGS: (0.04 A minimum) 10 A 120 Vac 50/60 Hz 1/4 hp 120 Vac 50/60 Hz Table 22: Auxiliary Switch Accessory Kits Description Auxiliary Switch Replacement Kit Field-replaceable Kit Catalog Number 4 ac/dc S34DCB2 4 ac/dc add on S34DCT2 4 ac only S34AC2 8 ac only S38AC2 Factory-installed auxiliary switches are provided with a bell alarm. Factoryinstalled auxiliary switches and alarm switches are not sold separately. The available factory-installed auxiliary and alarm switch combinations are shown in the table below. Table 23: Factory-installed Auxiliary/Alarm Switch Combinations Auxiliary Switches with Bell Alarms AC Rated Auxiliary Switches AC/DC Rated Switches 2A2B with 1 NO/NC A4 D4 2 NO B4 E4 2 NC C4 F4 4A4B with 1 NO/NC A8 D8 2 NO B8 E8 2 NC C8 F8 32 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Alarm Switch Replacement Kit Electronic Trip Insulated Case Circuit Breakers Accessories An alarm switch is used with control circuits and indicator lights to show that the circuit breaker contacts have been opened because of any automatic tripping action or an undervoltage trip. Opening the circuit breaker manually (pressing the push-to-open button) or a shunt trip will not activate the alarm contacts. Table 24: Alarm Switch Accessory Kit Description Field-replaceable Kit Catalog Number Alarm Switch Replacement Kit 2 ac Only S3AS2 Alarm switch replacement kits (catalog number S3AS2) have one A and one B alarm switch per kit. Alarm switches (used on the SE circuit breaker only) can be reconfigured in the field to combinations of A and B contacts. See instruction manual, Field-replaceable Accessories for SE Electronic Trip Circuit Breakers for details. Alarm Switch Ratings (0.04 A min.) 10 A, 120/240 Vac, 50/60 Hz 1/4 hp, 120 Vac, 50/60 Hz Push-to-open Padlock Attachment The padlock attachment (catalog number SE2PA) permits the padlocking of an SEF circuit breaker in the OPEN position. This attachment is available as a field installable accessory only. The SE padlock attachment holds the push-to-open button in the depressed position and prevents the SEF circuit breaker from being closed. This attachment accepts up to three 3/8 in. diameter shackle padlocks. The padlock feature is built-in on SED/SEHD circuit breakers. Close Button Cover The close button cover (catalog number SE1CBC) is used to inhibit manual closing of SE circuit breakers. This attachment is available as a field-installable accessory only. The close button cover is mounted directly to the SE circuit breaker face, over the push-to-close button. In an emergency situation the circuit breaker can be closed by inserting a small screwdriver through the hole in the close button cover and pushing the button with the screwdriver. Primary Injection Test Plug The primary injection test plug (catalog number SEPITK2) is used with Series 2, 3, 3A, and 3B circuit breakers in primary injection testing of drawout SE insulated case circuit breakers with integral ground-fault protection when tested outside of the cradle. This device is available as a field-installable accessory only. SED insulated case circuit breakers with the internal ground-fault protection feature must have certain terminals jumpered (or wired) to connect the secondary sensing wiring. The primary inejction test plug makes it easier to complete these connections. This test plug also jumpers restraint out to restraint in for short-time and ground-fault delays, so the trip unit will follow the trip curve. 33 06/01 © 1992–2001 Schneider Electric All Rights Reserved SE Drawout Crank Bulletin No. 0603DB9201 June 2001 The drawout crank (catalog number SEDC) operates an SE circuit breaker drawout mechanism. It is required to rack an SED or an SEM into or out of the drawout cell. 06033030 Electronic Trip Insulated Case Circuit Breakers Accessories Drawout Position Indicator Drawout Access Cover Drawout Crank The SE insulated case circuit breaker has mechanical interlocks to deter incorrect operation. Interlocks minimize the possibility of contact with energized parts or exposure to a hazardous condition. The interlock features are described below. KEY INTERLOCKS (OPTIONAL) Key interlocks mechanically interlock the operation of the circuit breaker with the operation of other keyed devices. 06033031 Interlocks Fixed Circuit Breaker Key Interlock NOTE: Key interlock devices are not supplied by Square D and must be ordered separately. A bracket must be used to mount a key interlock device on an SEF circuit breaker. Key interlock mounting brackets (catalog number SE1KI) are available as fieldinstallable accessories when used on fixed mounted SE circuit breakers. On drawout SE circuit breakers, the mounting bracket must be ordered as a part of the carriage assembly and is not field installable on the drawout carriage. UNDERVOLTAGE TRIP/CLOSE BUTTON INTERLOCK This optional accessory prevents the closing of the circuit breaker contacts during a low-voltage condition. The undervoltage/close button interlock mechanically interferes with the operation of the push-to-close button. If an undervoltage trip accessory is installed in the circuit breaker, it must be energized before the circuit breaker can be closed either manually or electrically. This interlock is a function of the undervoltage trip device. This is a fieldreplaceable accessory. If the undervoltage trip has been factory installed, it can be changed in the field. The undervoltage trip must be electrically energized prior to closing the circuit breaker contacts. An attempt to close the circuit breaker electrically without energizing the undervoltage trip opens the fuse on the shunt close. Consult the circuit breaker instruction manual for specifications of replacement fuses. Contact your local Square D Sales Office or the Square D Field Services Division for more information on field accessibility and replaceability. AUXILIARY COVER INTERLOCK All SE insulated case circuit breakers have an auxiliary cover that restricts access to any internally-mounted accessories. The auxiliary cover interlock prevents the removal of the auxiliary cover when the circuit breaker contacts are closed, or when the drawout mechanism is in any but the disconnected position. The auxiliary cover is held in place by retaining screws. If it is not properly installed, the auxiliary cover interlock will prevent the circuit breaker from being closed. 34 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Bulletin No. 0603DB0102 June 2001 Electronic Trip Insulated Case Circuit Breakers Accessories If the electronic trip unit is removed, the trip unit interlock prevents the circuit breaker from being closed. During certain auxiliary device replacement procedures (such as auxiliary switch replacement) the trip unit must be unmounted. The interlock accessory verifies that the trip unit has been correctly reinstalled. CELL DOOR INTERLOCK The cell door interlock minimizes the possibility of contact with energized parts or exposure to hazardous conditions. ACCESS COVER INTERLOCK Drawout SE insulated case circuit breakers have a sliding cover that permits (or restricts) access to the drawout racking mechanism. 06789703 TRIP UNIT INTERLOCK NOTE: This device is factory installed and is not field replaceable. SE Circuit Breaker with Drawout Access Cover The access cover interlock prevents: • closing the circuit breaker contacts while the access cover is open. • opening the access cover while the circuit breaker contacts are closed. Drawout Mechanism Lockout This accessory prevents access to the drawout mechanism. This device accepts up to three padlocks with a maximum shackle diameter of 3/8 inch. 06783068 The drawout access cover is held open if the circuit breaker drawout mechanism is between the connected and test/disconnected positions. The drawout mechanism lockout can be used to lock the circuit breaker in the connected or test position. It can also prevent the circuit breaker from being closed by holding the drawout access cover open. Padlocked Drawout Mechanism 35 06/01 © 1992–2001 Schneider Electric All Rights Reserved Drawout Carriage Padlock Hasp Bulletin No. 0603DB9201 June 2001 This accessory, used with a padlock, prevents a drawout circuit breaker from being connected in a drawout cell. A padlock installed on the padlock hasp interferes with the movement of the circuit breaker on the carriage rails. 06789701 Electronic Trip Insulated Case Circuit Breakers Accessories Padlocked Drawout Carriage Hasp OEM Drawout Carriage Assemblies The drawout carriage assembly contains the hardware necessary to mount an SE insulated case circuit breaker in a piece of OEM end-use equipment. The assembly includes drawout rails, a secondary connector on the end of a 96-in. cord and terminal blocks for user secondary wiring. NOTE: The drawout carriage assembly can be ordered with provisions to accept a key interlock. The key interlock mounting bracket must be ordered as a part of the OEM carriage assembly and is not field installable on the drawout carriage. Key interlock devices are not supplied by Square D and must be ordered separately. Table 25: Drawout Carriage Assemblies Description Catalog Number Control Voltage of Cooling Fan (4000 A Only)* 96-in. Cord 2000 A 2000 A with Key Interlock SE3CR22000 SE3CR2K2000 ... 3000 A SE3CR23000 3000 A with Key Interlock SE3CR2K3000 ... 4000 A 4000 A with Key Interlock SE3CR240001 SE3CR2K40001 120/208 V 4000 A 4000 A with Key Interlock SE3CR240002 SE3CR2K40002 240 V 4000 A 4000 A with Key Interlock SE3CR240003 SE3CR2K40003 480 V 4000 A 4000 A with Key Interlock SE3CR240004 SE3CR2K40004 600 V *Fan cooling system provided as standard with circuit breaker (to be mounted in 4000 A cradle only). 06789706 SE 4000 A Circuit Breaker Cooling Fan Cooling Fan Push-to-test Button This accessory is a feature of the 4000 A drawout SE insulated case circuit breaker. It produces air flow around the circuit breaker and carriage connections as the circuit breaker nears full load. The catalog number for the 4000 A drawout carriage specifies the control voltage of the cooling fan. The fan is automatically turned on as the current passing through the circuit breaker nears 4000 A. A set of thermal limit switches in each pole of the circuit breaker regulate fan operation. The fan cooling circuit contains an integral self-test feature, operated by a push-to-test button on the circuit breaker face. The SED 4000 A circuit breaker with fan cooling also provides a high temperature backup to protect the circuit breaker from damage due to excessive heat. This system also uses three thermal sensors, one in each pole. If the temperature of any one of the three line terminals reaches the allowable UL standard for material index thermal limits, that sensor will open and send a signal to the MICROLOGIC® trip unit to open the circuit breaker. This condition will only occur if the current is over 3500 A and the cooling fan fails to operate. According to the voltage specified by the drawout carriage assembly catalog number, fan control power must be supplied from an additional power source. Additional interlocks are provided with the SED 4000 ampere breaker and cradle to insure that a lower rated circuit breaker will not operate in a 4000 A compartment. The interlocks also prevent a 4000 A circuit breaker from fitting into a lower rated cradle. 36 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Electronic Trip Insulated Case Circuit Breakers Glossary GLOSSARY accessory (device) = an electrical or mechanical device that performs a secondary or minor function apart from overcurrent protection. AIC = see AIR AIR = amps interrupting rating. alarm switch (bell alarm) = a mechanically-operated switch which indicates when a circuit breaker has tripped due to overcurrent conditions. ambient temperature rating = the temperature of the air immediately surrounding the circuit breaker which can affect the thermal (overload) tripping characteristics of thermalmagnetic circuit breakers. Electronic trip circuit breakers, however, are insensitive to normal (-20° to 50°C) ambient conditions. ammeter/trip indicator (local current meter/trip indicator) = a module that mounts directly to the circuit breaker trip unit. The ammeter (current meter) reports rms phase and groundfault current values as seen by the trip unit. Current values are displayed one phase at a time. The trip indicator displays whether the circuit breaker tripped due to an overload, shortcircuit or ground-fault condition. auxiliary cover = the removable cover on the front of an SE insulated case circuit breaker. The trip unit and all electrical accessories are mounted behind the auxiliary cover. auxiliary switch = a switch mechanically operated by the main device for signaling, interlocking, or other purposes. bell alarm = see alarm switch. current path (of a circuit breaker) = the current-carrying conductors within a circuit breaker between, and including, line and load terminations. current transformer (current sensor) (CT) = an instrument to measure current, encircling a conductor carrying the current to be measured or controlled. drawout mounting circuit breaker = an assembly of a circuit breaker with a supporting structure so constructed that the circuit breaker is supported and can be moved to either the main circuit connected or disconnected position without removing connections or mounting supports. drawout mechanism = a mechanism which engages the drawout carriage assembly and draws the circuit breaker into or out of the switchboard. The drawout mechanism assembly includes the following components: 1) Drawout mechanism operator shaft 2) Drawout levering device arms 3) Drawout position indicator. drawout position indicator = an indication means which shows the position of the circuit breaker in the drawout carriage (connected or disconnected.) drawout shaft cover = a shutter which allows or restricts access to the drawout shaft. electrical operator (motor operator) = an electrical controlling device which is used to open and close a circuit breaker or switch and reset a circuit breaker. electronic trip circuit breaker = a circuit breaker which uses current sensors and electronic circuitry to sense, measure and respond to current levels. branch circuit = the circuit conductor between the final overcurrent device protecting the circuit and the outlet(s). fixed mounting = a circuit breaker mounted such that it cannot be removed without removing primary and sometimes secondary connections or mounting supports. circuit breaker = a device designed to open and close a circuit by non-automatic means and to open the circuit automatically on an overcurrent without damage to itself when properly applied within its rating. frame size = a group of circuit breakers of similar physical configuration. Frame size is expressed in amperes, corresponding to the largest ampere rating available in the group. circuit breaker frame = the circuit breaker housing which contains the current carrying components, the current sensing components, and the tripping and operating mechanism. frequency = the number of cycles per second for an alternating current system. coil clearing switch = a mechanically-operated switch in series with the coil of a shunt trip device which breaks the coil current when the circuit breaker opens. continuous current rating (handle rating) = the designated rms alternating current in amperes which a device or assembly will carry continuously in free air without tripping or exceeding temperature limits. continuous load = a load where the maximum current on the circuit is expected to continue for three hours or more. CSA = Canadian Standards Association. CT = current transformer. frequency rating = the range of frequencies within which a product can be applied. ground fault = an unintentional current path, through ground, back to the source. ground-fault delay = the length of time the circuit breaker trip unit will delay before initiating a trip signal to the circuit breaker after a ground fault has been detected. ground-fault pickup = the level of ground-fault current at which the trip system begins timing. IEC = International Electrotechnical Commission. IEEE = Institute of Electrical and Electronics Engineers. instantaneous pickup = the current level at which the circuit breaker will trip with no intentional time delay. 37 06/01 © 1992–2001 Schneider Electric All Rights Reserved Electronic Trip Insulated Case Circuit Breakers Glossary instantaneous trip = (as applied to circuit breakers) a qualifying term indicating that no delay is purposely introduced in the tripping action of the circuit breaker during short-circuit conditions. insulated case circuit breaker = a term to describe UL Standard 489 Listed non-fused molded case circuit breakers which utilize a two-step, stored energy mechanism, and an electronic trip system. integral ground-fault protection = equipment ground-fault protection on grounded neutral systems provided by components internal to the circuit breaker. interchangeable trip unit = a trip unit which can be interchanged by a user among circuit breaker frames of the same design. interrupting rating = the highest current at rated voltage available at the incoming terminals of the circuit breaker. When the circuit breaker can be used at more than one voltage, the interrupting rating will be shown on the circuit breaker for each voltage level. The interrupting rating of a circuit breaker must be equal to or greater than the available short-circuit current at the point at which the circuit breaker is applied to the system. inverse time = a qualifying term indicating there is purposely introduced a delay in the tripping action of the circuit breaker, which delay decreases as the magnitude of the current increases. I2t = let-through. I2t IN = an inverse time delay characteristic. I2t OUT = a constant time delay characteristic. let-through (I2t) = an expression related to energy (measured in ampere-squared seconds) which passes through an overcurrent protective device during an interruption. levering device arm = an arm which engages a slot in the drawout carriage assembly and which, when rotated, draws the circuit breaker into or out of the switchboard. LI (dual trip device) = a combination of adjustable trip functions including long-time ampere rating, long-time delay, and instantaneous pickup. LIG (dual with ground trip device) = a combination of adjustable trip functions including long-time ampere rating, long-time delay, instantaneous pickup, ground-fault pickup and ground-fault delay. local current meter = ammeter/trip indicator. long-time ampere rating = an adjustment which, in combination with the installed rating plug, establishes the continuous current rating of an electronic trip circuit breaker. long-time delay = the length of time the circuit breaker will carry a sustained overload (greater than the long-time pickup) before initiating a trip signal. long-time pickup = the current level at which the circuit breaker long-time delay function begins timing. LS (LSI) = a combination of adjustable trip functions including long-time ampere rating, long-time delay, short-time pickup, short-time delay and a defeatable instantaneous pickup. LSG (LSIG) = a combination of adjustable trip functions including long-time ampere rating, long-time delay, short-time pickup, short-time delay, defeatable instantaneous pickup, ground-fault pickup and ground-fault delay. MICROLOGIC = the SQUARE D family of electronic trip systems available on molded case circuit breakers, insulated case circuit breakers and low-voltage power circuit breakers. molded case circuit breakers = a circuit breaker which is assembled as an integral unit in a supportive and enclosed housing of insulating material. neutral current transformer = a current transformer which encircles the neutral conductor; required for use with circuit breakers with integral ground-fault protection, when applied on a grounded system. operating mechanism = an internal mechanical system which opens and closes the circuit breaker contacts. overcurrent = any current in excess of the rated continuous current of electrical equipment or the ampacity of a conductor. overcurrent trip element = a device that detects an overcurrent and transmits the energy necessary to open the circuit breaker automatically. overcurrent trip switch = see alarm switch. overload delay = the length of time the circuit breaker will carry a sustained low-level overcurrent before initiating a trip signal. peak current sensing = a method of determining the current flowing in a circuit by measuring the peak amplitude of the current wave each half cycle, then calculating the effective rms. (The effective rms value is assumed to equal 0.707 times the measured peak. This results in accurate rms values on pure sinusoidal waveforms only.) peak let-through = the maximum peak current in a circuit during an overcurrent condition. PUSH-TO-CLOSE button = a button for manually closing the circuit breaker. PUSH-TO-OPEN button = a button for manually opening the circuit breaker. rating plug = a component which plugs into the trip unit, establishing the ampere rating of the circuit breaker. residual sensing = a means of checking for current imbalance by using a current sensor across each currentcarrying conductor to check the magnitude of current flowing in each conductor, then summing all current sensors to check for a current imbalance. restraint interface module (RIM) = a component which allows zone-selective interlocking communication between SQUARE D full-function electronic trip systems, add-on ground-fault modules and zero-sequence ground-fault relays. 38 © 1992–2001 Schneider Electric All Rights Reserved 06/01 Electronic Trip Insulated Case Circuit Breakers Glossary RIM = restraint interface module. rms = root-mean-square. rms current sensing = a method of determining the true rms current of sinusodial and non-sinusoidal waveforms by sampling the current waveform a number of times per cycle, then calculating the true rms value. (SQUARE D circuit breakers sample 33 times per cycle.) zone-selective interlocking (ZSI) = a communication capability between electronic trip systems and ground-fault relays which permits a short circuit or ground fault to be isolated and cleared by the nearest upstream device with no intentional time delay. STD = short-time delay. zone-selective interlocking = zone-selective interlocking (ZSI, also called zone restraint) is used to reduce the stress on electrical distribution equipment during fault conditions while maintaining coordination. ZSI allows electronic trip devices to communicate with each other so that a short circuit or ground fault will be isolated and cleared by the nearest upstream circuit breaker with no intentional time delay. Devices in all other areas of the system (including upstream) remain closed to maintain service to unaffected loads. ZSI limits faults stress on the power distribution system by reducing the time it takes to clear the fault, while maintaining system coordination between overcurrent protective devices. ZSI is a standard feature on MICROLOGIC full-function circuit breakers. In order to have a functional ZSI system, SQUARE D electronic trip devices require interconnect wiring between their terminal strips using a twisted pair of #14 or #18 AWG conductors. For more information on zone-selective interlocking, see Application Guide 0600SC9102R6/95, Reducing Fault Stress with Zoneselective Interlocking. terminal block = the connections for control wiring. ZSI = zone-selective interlocking. root mean square = the square root of the arithmetic mean of the squares of a set of numbers. sensor = current sensing element within a circuit breaker frame. The sensor has a current rating less than or equal to the frame size and provides the sensing function for a specific group of current ratings within the frame size. short-time (short-circuit) delay = the length of time the circuit breaker will carry a short circuit (current greater than the shorttime pickup) before initiating a trip signal. short-time (short-circuit) pickup = the current level at which the circuit breaker short-time delay function begins timing. shunt trip = an accessory which trips the circuit breaker from a remote location using an external voltage source. thermal-magnetic circuit breaker = a general purpose term for circuit breakers that use bimetals and electromagnetic assemblies to provide both overload and short-circuit protection. trip indicator = a module that mounts directly to the circuit breaker trip unit that displays whether the circuit breaker tripped due to an overload, a short-circuit or a ground-fault condition. trip indicator reset = a button on the trip indicator module used to reset the trip indicator. trip system = a system which consists of a MICROLOGIC trip unit, current transformers, and trip coil. trip unit = a programmable microprocessor-based device which measures and times current flowing through the circuit breaker and initiates a trip signal when appropriate. UL = Underwriters Laboratories Inc. undervoltage trip (UVR) = an accessory which trips the circuit breaker automatically when the monitored circuit voltage falls below a predetermined percentage of its specified value. UVR = undervoltage trip release. withstand rating = the level of rms symmetrical current that a circuit breaker can carry with the contacts in a closed position for a stated period of time (usually described as the number of cycles). zero-sequence sensing = a means of sensing the current flowing on a circuit by using one current sensor surrounding all current-carrying conductors, then checking for current imbalance in the currents flowing in all directions. 39 06/01 © 1992–2001 Schneider Electric All Rights Reserved Square D Company PO Box 3069 3700 Sixth St SW Cedar Rapids IA 52406-3069 USA 1-888-SquareD (1-888-778-2733) www.SquareD.com Square D and are registered trademarks of Square D Company or related companies. All other trademarks are the intellectual property of their respective companies. Electrical equipment should be serviced only by qualified electrical maintenance personnel. No responsibility is assumed by Square D for any consequences arising out of the use of this material. Bulletin No. 0603DB0102 June 2001 Replaces 0603CT9201R12/95 dated 08/97.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.3 Linearized : Yes Producer : Acrobat Distiller 4.05 for Windows Creator : FrameMaker 6.0 Keywords : insulated case, electronic trip, MICROLOGIC trip unit, MICROLOGIC, ratings, testing, zone selective, dimensions, accessories Modify Date : 2001:06:18 08:47:04-05:00 Subject : Class 603 Author : Schneider Electric Title : Electronic Trip Insulated Case Circuit Breakers Create Date : 2001:04:25 09:13:35 Page Count : 40 Page Mode : UseOutlinesEXIF Metadata provided by EXIF.tools