135119 Catalog
2014-09-05
: Pdf 135119-Catalog 135119-Catalog 715629 Batch7 unilog
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Page Count: 164
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TABLE OF CONTENTS Connectors & Terminals....................................................... 3 Terminal Blocks & Barrier Strips.....................................29 Wire Management...............................................................49 Telecom / Datacom / Coax..............................................65 Identification Solutions......................................................69 Splices, Taps & Terminations............................................83 Tubing & Molded Parts..................................................... 105 Tapes & Sealants.................................................................. 115 Photocontrols, Timers & Switches.................................121 Accessories & Tools........................................................... 135 Application & Technical Specification........................ 143 Index....................................................................................... 159 CONNECTORS & TERMINALS Crimp Connectors (Solderless) Ring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Spade Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Female Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Male Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Short Spring Spade Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electrical Maintenance & Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 DuraSeal Heat-Shrink Connectors Ring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Spade Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Bullet Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Pin Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Male Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Female Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SolderGrip Connectors Heat-Activated Solder Ring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Wire Connector Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Lighting Connectors LIGHT-N-LOK Ballast Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Poke-In Wire Tap/Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Compression Connectors Copper Compression Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Copper Compression Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 ShearBolt Connectors Aluminum ShearBolt Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Copper ShearBolt Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Insulation Piercing Connectors Insulation Displacement Splice Tape Connectors . . . . . . . . . . . . . . . . . . . . . 20 Non-Metallic Cable Splice & Tap Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Insulation Piercing Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SNAP-N-LOK Wire Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Wedge Pressure Connectors Service Entrance Connector System MINIWEDGE Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gel Cover for use with MINIWEDGE Connectors GHFC MW Closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHEAR-LOK Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Copper Connector Grounding System WRENCH-LOK Grounding Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 24 26 26 27 4 CONNECTORS CONNECTORS&&TERMINALS TERMINALS Crimp Connectors Selection information: dimensions shown in inches (millimeters) WIRE CONNECTOR 40CA E13288 Catalog Number AMP-0-0036160-0 CPGI-8-36160-1 AMPS-0-0031886-0 CPGI-8-31886-1 AMPS-0-0031894-0 CPGI-8-31894-1 AMPS-0-0034142-0 CPGI-8-34142-1 AMPS-0-0034145-0 CPGI-8-34145-1 AMPS-0-0034146-0 CPGI-8-34146-1 AMPS-0-0034150-0 CPGI-8-34150-1 AMPS-0-0034158-0 CPGI-8-34158-1 AMPS-0-0034160-0 CPGI-8-34160-1 AMPS-0-0034161-0 CPGI-8-34161-1 AMPS-0-0034162-0 CPGI-8-34162-1 AMPS-0-0034168-0 CPGI-8-34168-2 AMPS-0-0034853-0 CPGI-8-34169-2 AMPS-0-0034854-0 CPGI-8-34170-1 AMPS-0-0034855-0 CPGI-8-34171-2 AMPS-0-0035108-0 CPGI-8-35108-1 AMPS-0-0035109-0 CPGI-8-35109-1 AMPS-0-0035110-0 CPGI-8-35110-1 AMPS-0-0035149-0 CPGI-8-35149-2 AMPS-0-0036152-0 CPGI-8-36152-1 AMPS-0-0036154-0 CPGI-8-36154-1 AMPS-0-0320565-0 CPGI-8-320565-1 AMPS-0-0320619-0 CPGI-8-320619-1 AMPS-0-0321045-0 CPGI-8-321045-1 AMPS-0-0052041-3 AMPS-0-0052042-3 AMPS-0-0052043-2 AMPS-0-0052043-3 AMPS-0-0052263-1 AMPS-0-0052265-0 Wire Size 16-14 AWG 16-14 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 8 AWG 6 AWG 4 AWG 4 AWG 8 AWG 6 AWG Stud Size Width Length #10 Stud .343 (8.71) .859 (21.82) #10 Stud .343 (8.71) .859 (21.82) #8 Stud .281 (7.14) .797 (20.24) #8 Stud .281 (7.14) .797 (20.24) 1/4" Stud .469 (11.91) 1.078 (27.38) 1/4" Stud .469 (11.91) 1.078 (27.38) #6 Stud .218 (5.54) .684 (17.37) #6 Stud .218 (5.54) .684 (17.37) #8 Stud .281 (7.14) .809 (20.55) #8 Stud .281 (7.14) .809 (20.55) #10 Stud .281 (7.14) .809 (20.55) #10 Stud .281 (7.14) .809 (20.55) 1/4" Stud .469 (11.91) 1.090 (27.69) 1/4" Stud .469 (11.91) 1.090 (27.69) #6 Stud .250 (6.35) .715 (18.16) #6 Stud .250 (6.35) .715 (18.16) #8 Stud .343 (8.71) .871 (22.12) #8 Stud .343 (8.71) .871 (22.12) #10 Stud .343 (8.71) .871 (22.12) #10 Stud .343 (8.71) .871 (22.12) 1/4" Stud .469 (11.91) 1.090 (27.69) 1/4" Stud .469 (11.91) 1.090 (27.69) #6 Stud .375 (9.53) 1.098 (27.89) #6 Stud .375 (9.53) 1.098 (27.89) #8 Stud .375 (9.53) 1.098 (27.89) #8 Stud .375 (9.53) 1.098 (27.89) #10 Stud .375 (9.53) 1.098 (27.89) #10 Stud .375 (9.53) 1.098 (27.89) 1/4" Stud .531 (13.49) 1.327 (33.71) 1/4" Stud .531 (13.49) 1.327 (33.71) #8 Stud .375 (9.53) 1.083 (27.21) #8 Stud .375 (9.53) 1.083 (27.21) #10 Stud .375 (9.53) 1.083 (27.51) #10 Stud .375 (9.53) 1.083 (27.51) 1/4" Stud .531 (13.49) 1.322 (33.58) 1/4" Stud .531 (13.49) 1.322 (33.58) #6 Stud .281 (7.14) .953 (24.21) #6 Stud .281 (7.14) .953 (24.21) #6 Stud .281 (7.14) .797 (20.24) #6 Stud .281 (7.14) .797 (20.24) #10 Stud .312 (7.92) .844 (21.44) #10 Stud .312 (7.92) .844 (21.44) #8 Stud .343 (8.71) .859 (21.82) #8 Stud .343 (8.71) .859 (21.82) #6 Stud .250 (6.35) .703 (17.86) #6 Stud .250 (6.35) .703 (17.86) 1/4" Stud .469 (11.91) 1.078 (27.38) 1/4" Stud .469 (11.91) 1.078 (27.38) 1/4" Stud .478 (12.14) 1.600 (40.64) 1/4" Stud .500 (12.70) 1.869 (47.47) #10 Stud .546 (13.87) 1.948 (49.48) 1/4" Stud .546 (13.87) 1.948 (49.48) #10 Stud .431 (10.95) 1.556 (39.52) #10 Stud .468 (11.89) 1.719 (43.66) Type* Nylon Nylon Nylon Nylon Nylon Nylon Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl *Note: Vinyl Type possesses a 600 voltage rating and Nylon Type possesses a 300 voltage range. 5 Std Pack 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/50 1000 5pk/50 1000 5pk/50 500 5pk/50 500 5pk/50 500 5pk/50 500 5pk/50 500 5pk/50 500 5pk/50 500 5pk/50 500 5pk/50 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/50 100 100 100 100 100 100* CONNECTORS & TERMINALS Ring Terminals CONNECTORS & TERMINALS Crimp Connectors Spade Terminals Selection information: dimensions shown in inches (millimeters) WIRE CONNECTOR 40CA E13288 Catalog Number AMP-0-0035559-0 CPGI-8-35559-1 AMPS-0-0032053-0 CPGI-8-32053-1 AMPS-0-0032054-0 CPGI-8-32054-1 AMPS-0-0032060-0 CPGI-8-32060-1 AMPS-0-0032588-0 CPGI-8-32588-2 AMPS-0-0032589-0 CPGI-8-32589-2 AMPS-0-0034155-0 CPGI-8-34155-1 AMPS-0-0034156-0 CPGI-8-34156-1 AMPS-0-0034166-0 CPGI-8-34166-1 AMPS-0-0034167-0 CPGI-8-34167-1 AMPS-0-0034176-0 CPGI-8-34176-1 AMPS-0-0034541-0 CPGI-8-34541-1 AMPS-0-0320665-0 CPGI-8-320665-1 AMPS-0-0321233-0 CPGI-8-321233-1 AMPS-0-0322985-0 CPGI-8-322985-2 AMPS-0-0322994-0 CPGI-8-322994-1 Wire Size 16-14 AWG 16-14 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG 16-14 AWG 16-14 AWG Stud Size Width #6 Stud .297 (7.54) #6 Stud .297 (7.54) #8 Stud .375 (9.53) #8 Stud .375 (9.53) #10 Stud .375 (9.53) #10 Stud .375 (9.53) #10 Stud .385 (9.78) #10 Stud .385 (9.78) #8 Stud .406 (10.31) #8 Stud .406 (10.31) #10 Stud .406 (10.31) #10 Stud .406 (10.31) #8 Stud .375 (9.53) #8 Stud .375 (9.53) #10 Stud .375 (9.53) #10 Stud .375 (9.53) #8 Stud .385 (9.78) #8 Stud .385 (9.78) #10 Stud .385 (9.78) #10 Stud .385 (9.78) #10 Stud .406 (10.31) #10 Stud .406 (10.31) #6 Stud .250 (6.35) #6 Stud .250 (6.35) #6 Stud .297 (7.54) #6 Stud .297 (7.54) #8 Stud .297 (7.54) #8 Stud .297 (7.54) #6 Stud .290 (7.37) #6 Stud .290 (7.37) #6 Stud .297 (7.54) #6 Stud .297 (7.54) Length .753 (19.13) .753 (19.13) .908 (23.06) .908 (23.06) .908 (23.06) .908 (23.06) .908 (23.06) .908 (23.06) 1.095 (27.81) 1.095 (27.81) 1.095 (27.81) 1.095 (27.81) .920 (23.37) .920 (23.37) .920 (23.37) .920 (23.37) .920 (23.37) .920 (23.37) .920 (23.37) .920 (23.37) 1.095 (27.81) 1.095 (27.81) .846 (21.49) .846 (21.49) .765 (19.43) .765 (19.43) .753 (19.13) .753 (19.13) .954 (24.23) .954 (24.23) .765 (19.43) .765 (19.43) Type Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Nylon Nylon Vinyl Vinyl Nylon Nylon Nylon Nylon Vinyl Vinyl Std. Pack 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/50 500 5pk/50 500 5pk/50 1000 5pk/100 1000 5pk/100 1000 5pk/100 1000 5pk/100 500 5pk/50 1000 5pk/100 1000 5pk/100 1000 5pk/100 500 5pk/50 1000 5pk/100 *Note: Vinyl Type possesses a 600 voltage rating and Nylon Type possesses a 300 voltage range. Female Disconnects Selection information: dimensions shown in inches (millimeters) Quick-Connect Terminal Certified LR7189 40CA E66717 Catalog Number Wire Size Series Width Length Type Std. Pack AMP-0-0640903-1 22-18 AWG .250 x .032 .300 (7.62) .900 (22.86) Nylon 1000 CPGI-8-640903-1 22-18 AWG .250 x .032 .300 (7.62) .900 (22.86) Nylon 5pk/50 AMP-0-0640905-1 16-14 AWG .250 x .032 .300 (7.62) .900 (22.86) Nylon 1000 CPGI-8-640905-1 16-14 AWG .250 x .032 .300 (7.62) .900 (22.86) Nylon 5pk/50 AMPS-0-0640907-1 12-10 AWG .250 x .032 .300 (7.62) 1.012 (22.07) Nylon 500 CPGI-8-640907-1 12-10 AWG .250 x .032 .300 (7.62) 1.012 (22.07) Nylon 5pk/50 *Note: Vinyl Type possesses a 600 voltage rating and Nylon Type possesses a 300 voltage range. Male Disconnects Quick-Connect Terminal Certified LR7189 40CA E66717 Selection information: dimensions shown in inches (millimeters) Catalog Number Wire Size Series Type AMP-0-0066024-2 16-14 AWG .250 x .032 (6.35 x 0.81) Nylon CPGI-66024-6 16-14 AWG .250 x .032 (6.35 x 0.81) Nylon AMPS-0-0066023-2 22-16 AWG .250 x .032 (6.35 x 0.81) Nylon CPGI-66023-2 22-16 AWG .250 x .032 (6.35 x 0.81) Nylon AMPS-0-0066025-2 12-10 AWG .250 x .032 (6.35 x 0.81) Nylon CPGI-66025-2 12-10 AWG .250 x .032 (6.35 x 0.81) Nylon *Note: Vinyl Type possesses a 600 voltage rating and Nylon Type possesses a 300 voltage range. 6 Std. Pack 100 5pk/50 500 5pk/50 500 5pk/50 CONNECTORS & TERMINALS Crimp Connectors Selection information: dimensions shown in inches (millimeters) WIRE CONNECTOR 40CA E13288 Catalog Number AMP-0-0052936-0 CPGI-8-52936-1 AMPS-0-0052929-0 CPGI-8-52929-1 AMPS-0-0052930-0 CPGI-8-52930-1 AMPS-0-0052931-0 CPGI-8-52931-1 AMPS-0-0052935-0 CPGI-7-52935-1 AMPS-0-0052937-0 CPGI-7-52937-1 AMPS-0-0052941-0 CPGI-8-52941-2 AMPS-0-0052942-0 CPGI-8-52942-1 AMPS-0-0052943-0 CPGI-8-52943-1 AMPS-0-0052945-0 CPGI-8-52945-2 AMPS-0-0052949-0 CPGI-8-52949-1 AMPS-0-0052950-0 CPGI-8-52950-1 AMPS-0-0052955-0 CPGI-8-52955-1 AMPS-0-0052956-0 CPGI-7-52956-1 AMPS-0-0052957-0 CPGI-8-52957-1 AMPS-0-0052963-0 CPGI-8-52963-2 AMPS-0-0053242-1 CPGI-8-53242-5 AMPS-0-0053247-1 CPGI-8-53247-1 Wire Size 16-14 AWG 16-14 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 12-10 AWG 22-16 AWG 22-16 AWG 22-16 AWG 22-16 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG 22-16 AWG 22-16 AWG 12-10 AWG 12-10 AWG Stud Size Width Length #8 Stud .375 (9.53) .860 (21.24) #8 Stud .375 (9.53) .860 (21.24) #6 Stud .250 (6.35) .799 (20.29) #6 Stud .250 (6.35) .799 (20.29) #8 Stud .375 (9.53) .860 (21.84) #8 Stud .375 (9.53) .860 (21.84) #10 Stud .406 (10.31) .908 (23.06) #10 Stud .406 (10.31) .908 (23.06) #6 Stud .250 (6.35) .799 (20.29) #6 Stud .250 (6.35) .799 (20.29) #10 Stud .406 (10.31) .908 (23.06) #10 Stud .406 (10.31) .908 (23.06) #6 Stud .250 (6.35) .959 (24.36) #6 Stud .250 (6.35) .959 (24.36) #8 Stud .375 (9.53) 1.100 (26.72) #8 Stud .375 (9.53) 1.100 (26.72) #10 Stud .406 (10.31) 1.100 (27.94) #10 Stud .406 (10.31) 1.100 (27.94) 1/4” Stud .625 (15.88) 1.225 (31.12) 1/4” Stud .625 (15.88) 1.225 (31.12) #6 Stud .250 (6.35) .811 (20.60) #6 Stud .250 (6.35) .811 (20.60) #8 Stud .375 (9.53) .872 (22.15) #8 Stud .375 (9.53) .872 (22.15) #6 Stud .250 (6.35) .811 (20.60) #6 Stud .250 (6.35) .811 (20.60) #8 Stud .375 (9.53) .872 (22.15) #8 Stud .375 (9.53) .872 (22.15) #10 Stud .406 (10.31) .920 (23.37) #10 Stud .406 (10.31) .920 (23.37) #10 Stud .406 (10.31) 1.100 (27.94) #10 Stud .406 (10.31) 1.100 (27.94) #10 Stud .294 (7.47) .969 (24.61) #10 Stud .294 (7.47) .969 (24.61) #8 Stud .312 (7.92) 1.052 (26.72) #8 Stud .312 (7.92) 1.052 (26.72) Type Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Std. Pack 1000 5pk/50 1000 5pk/50 1000 5pk/50 1000 5pk/50 1000 5pk/50 1000 5pk/50 500 5pk/50 500 5pk/50 500 5pk/50 500 5pk/25 1000 5pk/80 1000 5pk/80 1000 5pk/80 1000 5pk/80 1000 5pk/80 500 5pk/50 1000 5pk/80 500 5pk/50 Type Vinyl Vinyl Vinyl Vinyl Vinyl Vinyl Nylon Nylon Nylon Nylon Nylon Nylon Std. Pack 1000 5pk/50 1000 5pk/50 500 5pk/25 50 5pk/50 50 5pk/50 50 5pk/25 *Note: Vinyl Type possesses a 600 voltage rating and Nylon Type possesses a 300 voltage range. Butt Splices Selection information: dimensions shown in inches (millimeters) WIRE CONNECTOR 40CA E13288 Catalog Number AMP-0-0055785-1 CPGI-8-55785-1 AMP-0-0055792-1 CPGI-8-55792-1 AMP-0-0055793-1 CPGI-8-55793-2 AMPS-0-0320559-0 CPGI-8-320559-2 AMPS-0-0320562-0 CPGI-8-320562-5 AMPS-0-0320570-0 CPGI-8-320570-2 Wire Size 16-14 AWG 16-14 AWG 22-16 AWG 22-16 AWG 12-10 AWG 12-10 AWG 22-16 AWG 22-16 AWG 16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG Length 1.065 (27.05) 1.065 (27.05) 1.076 (27.33) 1.076 (27.33) 1.160 (29.46) 1.160 (29.46) 1.265 (32.13) 1.265 (32.13) 1.265 (32.13) 1.265 (32.13) 1.656 (42.06) 1.656 (42.06) *Note: Vinyl Type possesses a 600 voltage rating and Nylon Type possesses a 300 voltage range. 7 CONNECTORS & TERMINALS Short Spring Spade Terminals CONNECTORS & TERMINALS Mechanical Kits Electrical Maintenance & Repair Kits Tyco Electronics offers a wide range of electrical maintenance and repair kits containing a selection of our most popular products, conveniently packaged for on-the-job use. Each kit contains the most popular sizes of PIDG, PLASTI-GRIP, or FASTON terminals and splices. The AMP Mated Tool Terminal Concept • Carefully engineered application tooling has been developed to ensure uniformly high quality terminations. • Compression crimping produces crimps for a given size wire and terminal that are alike in appearance and performance. • Terminal and crimping tool are designed as uniform matched devices. PRO-CRIMPER II dies are precision engineered from the finest hard metal alloys. • Crimping pressure is controlled by a ratchet device on the hand tool. Selection Information: dimensions shown in inches (millimeters) Catalog Dimensions Connector Kit Name Number L W H Weight PIDG & PLASTI-GRIP 55823-1 12 7 2 4 lb. (280) (180) (50) 0.94 kg PIDG 608028-1 13.6 9.6 2.1 6 lb. (345) (240) (50) 2.72 kg PLASTI-GRIP 314974-1 11 7 2 2 lb. (280) (180) (50) 0.94 kg Contents PRO-CRIMPER II hand tool #58433-3, 225 insulated ring and spade terminals in 12-10, 16-14, and 22-16 AWG (3.0-5.0, 1.3-2.0, and 0.3-1.3mm2) wire sizes SUPER CHAMP IV Hand Tool 604252-1. 500 piece kit includes insulated PIDG ring and spade terminals, butt splices, and FASTON receptacles. Wire size 22-10 AWG (0.3-5mm2). Hinged-top heavy-duty metal case with storage compartments. SUPER CHAMP IV Hand Tool 604252-1. Assorted insulated and uninsulated terminals and splices. Clear plastic case with compartments and hinged Top. PIDG & PLASTI-GRIP Connector Kit 55823-1 PLASTI-GRIP Connector Kit 314974-1 PIDG Connector Kit 608028-1 8 CONNECTORS & TERMINALS DuraSeal Heat-Shrink Crimp Connectors Selection information: dimensions shown in inches (millimeters) L max. A min. B nom. C nom. WIRE CONNECTOR E87681 CU ONLY Ring Terminal Dimensions Wire Dimensions A Stud C L Insulation O.D. Std. Catalog Number AWG Color Min. Size Nom. Max. Max. Min. Pack CPGI-B-106-1401-BULK 22–18 Red .15 (3.81) 8 (M4) .31 (7.88) 1.26 (32.0) .150 (3.81) .055 (1.40) 1000/Box CPGI-B-106-1402-BULK 16-14 Blue .18 (4.57) 8 (M4) .31 (7.88) 1.30 (33.02) .175 (4.45) .080 (2.00) 1000/Box CPGI-B-106-1403-BULK 12-10 Yellow .25 (6.35) 8 (M4) .31 (7.88) 1.50 (38.10) .250 (6.35) .110 (2.79) 1000/Box CPGI-B-106-1501-BULK 22–18 Red .15 (3.81) 10 (M5) .39 (9.91) 1.34 (34.04) .150 (3.81) .055 (1.40) 1000/Box CPGI-B-106-1501-6 22–18 Red .15 (3.81) 10 (M5) .39 (9.91) 1.34 (34.04) .150 (3.81) .055 (1.40) 6/Clam CPGI-B-106-1502-BULK 16-14 Blue .18 (4.57) 10 (M5) .39 (9.91) 1.38 (35.05) .175 (4.45) .080 (2.00) 1000/Box CPGI-B-106-1502-5 16-14 Blue .18 (4.57) 10 (M5) .39 (9.91) 1.38 (35.05) .175 (4.45) .080 (2.00) 5/Clam CPGI-B-106-1503-BULK 12-10 Yellow .25 (6.35) 10 (M5) .39 (9.91) 1.58 (40.13) .250 (6.35) .110 (2.79) 500/Box CPGI-B-106-1503-5 12-10 Yellow .25 (6.35) 10 (M5) .39 (9.91) 1.58 (40.13) .250 (6.35) .110 (2.79) 5/Clam CPGI-B-106-1601-BULK 22–18 Red .15 (3.81) 1/4 (M6) 1.42 (36.07) 1.42 (36.07) .150 (3.81) .055 (1.40) 1000/Box CPGI-B-106-1602-BULK 16-14 Blue .18 (4.57) 1/4 (M6) 1.44 (36.58) 1.44 (36.58) .175 (4.45) .080 (2.00) 1000/Box CPGI-B-106-1603-BULK 12-10 Yellow .25 (6.35) 1/4 (M6) 1.64 (41.66) 1.64 (41.66) .250 (6.35) .110 (2.79) 1000/Box CPGI-B-106-1801-BULK 22–18 Red .15 (3.81) 5/16 (M8) .55 (13.97) 1.54 (39.12) .150 (3.81) .055 (1.40) 1000/Box CPGI-B-106-1802-BULK 16-14 Blue .18 (4.57) 5/16 (M8) .55 (13.97) 1.58 (40.13) .175 (4.45) .080 (2.00) 1000/Box CPGI-B-106-1803-BULK 12-10 Yellow .25 (6.35) 5/16 (M8) .55 (13.97) 1.78 (45.21) .250 (6.35) .110 (2.79) 1000/Box CPGI-B-106-1991-BULK 22–18 Red .15 (3.81) 3/8 (M10) .70 (17.78) 1.70 (43.18) .150 (3.81) .055 (1.40) 1000/Box CPGI-B-106-1992-BULK 16-14 Blue .18 (4.57) 3/8 (M10) .70 (17.78) 1.73 (43.94) .175 (4.45) .080 (2.00) 1000/Box CPGI-B-106-1993-BULK 12-10 Yellow .25 (6.35) 3/8 (M10) .70 (17.78) 1.85 (46.99) .250 (6.35) .110 (2.79) 1000/Box Note: 600 Voltage Rating. DuraSeal Heat-Shrink Spade Terminals L max. Selection information: dimensions shown in inches (millimeters) A min. B nom. C nom. WIRE CONNECTOR E87681 Ring Terminal Dimensions Wire Dimensions CU ONLY A Stud C L Insulation O.D. Std. Catalog Number AWG Color Min. Size Nom. Max. Max. Min. Pack CPGI-B-106-2401-Bulk 22-18 Red .15 (3.68) 8 (M4) .31 (7.87) 1.26 (32.00) .150 (3.81) .055 (1.40) 1000/Box CPGI-B-106-2401-6 22-18 Red .15 (3.68) 8 (M4) .31 (7.87) 1.26 (32.00) .150 (3.81) .055 (1.40) 6/Clam CPGI-B-106-2402-Bulk 16-14 Blue .18 (4.57) 8 (M4) .31 (7.87) 1.38 (35.05) .175 (4.45) .080 (2.00) 500/Box CPGI-B-106-2403-Bulk 12-10 Yellow .25 (6.35) 8 (M4) .31 (7.87) 1.50 (38.10) .250 (6.35) .110 (2.79) 500/Box CPGI-B-106-2502-Bulk 16-14 Blue .18 (4.57) 10 (M5) .39 (9.91) 1.38 (35.05) .175 (4.45) .080 (2.00) 1000/Box CPGI-B-106-2502-5 16-14 Blue .18 (4.57) 10 (M5) .39 (9.91) 1.38 (35.05) .175 (4.45) .080 (2.00) 5/Clam CPGI-B-106-2503-Bulk 12-10 Yellow .25 (6.35) 10 (M5) .39 (9.91) 1.58 (40.15) .250 (6.35) .110 (2.79) 500/Clam CPGI-B-106-2503-5 12-10 Yellow .25 (6.35) 10 (M5) .39 (9.91) 1.58 (40.15) .250 (6.35) .110 (2.79) 5/Clam Note: 600 Voltage Rating. L DuraSeal Heat-Shrink Butt Splices A min. WIRE CONNECTOR E87681 CU ONLY Selection information: dimensions shown in inches (millimeters) Butt Splice Dimensions Wire Dimensions A L Insulation O.D. Std. Catalog Number AWG Color Min. Nom. Max. Min. Pack CPGI-D-406-0001-Bulk 22-18 Red .145 (3.68) 1.25 (31.75) .140 (3.56) .055 (1.40) 100/Box CPGI-D-406-0001-10 22-18 Red .145 (3.68) 1.25 (31.75) .140 (3.56) .055 (1.40) 10/Clam CPGI-D-406-0002-Bulk 16-14 Blue .180 (4.57) 1.25 (31.75) .175 (4.45) .080 (2.03) 1000/Box CPGI-D-406-0002-8 16-14 Blue .180 (4.57) 1.25 (31.75) .175 (4.45) .080 (2.03) 8/Clam CPGI-D-406-0003-Bulk 12-10 Yellow .250 (6.35) 1.50 (38.10) .245 (6.22) 2.79 (.110) 500/Box CPGI-D-406-0003-6 12-10 Yellow .250 (6.35) 1.50 (38.10) .245 (6.22) 2.79 (.110) 6/Clam Note: 600 Voltage Rating. 9 CONNECTORS & TERMINALS DuraSeal Heat-Shrink Ring Terminals CONNECTORS & TERMINALS DuraSeal Heat-Shrink Crimp Connectors DuraSeal Heat-Shrink Bullet Terminals Selection information: dimensions shown in inches (millimeters) L max. Fig. 1 B nom. A min. L max. WIRE CONNECTOR E87681 CU ONLY Fig. 2 A min. B Tab Terminal Dimensions Wire Dimensions CPGI A B C L Insulation O.D. Catalog No. Fig.—Type Min. Nom. Nom. Max. Color AWG Max. Min. CPGI-B-106-7401-BULK 1—Male .150 (3.81) .150 (6.35) — 1.32 (33.53) Red 22–18 .150 (3.81) .055 (1.40) CPGI-B-106-7502-BULK 1—Male .180 (4.57) .200 (5.08) — 1.36 (34.54) Blue 16–14 .175 (4.45) .080 (2.00) CPGI-B-106-8401-BULK 2—Female .150 (381) .150 (6.35) .220 (5.59)1.20 (.48) Red 22–18 .150 (3.81) .055 (1.40) CPGI-B-106-8502-BULK 2—Female .180 (4.57) .200 (5.08) .240 (6.10) 1.28 (32.51) Blue 16–14 .175 (4.45) .080 (2.00) C min. Std. Pack* 1000 1000 1000 1000 Note: 600 Voltage Rating. *Note: Std. Pack consists of 1000/BOX. DuraSeal Heat-Shrink Pin Terminals Selection information: dimensions shown in inches (millimeters) L max. A min. WIRE CONNECTOR E87681 CU ONLY B Pin Terminal Dimensions Wire Dimensions CPGI A B L Insulation O.D. Catalog No. Min. Nom. Max. Color AWG Max. Min. CPGI-B-106-6201-BULK .150 (3.81) .080 (2.00) 1.220 (30.99) Red 22–18 .150 (3.81) .055 (1.40) Std. Pack* 1000 Note: 600 Voltage Rating. *Note: Std. Pack consists of 1000/BOX. DuraSeal Heat-Shrink Male Disconnects Selection information: dimensions shown in inches (millimeters) L max. C nom. A min. B nom. WIRE CONNECTOR E87681 CU ONLY Tab Terminal Dimensions Wire Dimensions CPGI Tab A B C L Insulation O.D. Catalog No. Size Min. Nom. Nom. Max. Color AWG Max. Min. CPGI-B-106-4631-BULK .250 x .032 .150 (3.81) .250 (6.35) .032 (.81) 1.20 (30.48) Red 22–18 .150 (3.81) .055 (1.40) CPGI-B-106-4632-BULK .250 x .032 .180 (4.57) .250 (6.35) .032 (.81) 1.26 (32.00) Blue 16–14 .175 (4.45) .080 (2.00) Std. Pack* 1000 1000 Note: 600 Voltage Rating. *Note: Std. Pack consists of 1000/BOX. DuraSeal Heat-Shrink Female Disconnects Selection information: dimensions shown in inches (millimeters) L max. C nom. A min. B nom. WIRE CONNECTOR E87681 CU ONLY Tab Terminal Dimensions Wire Dimensions CPGI Tab A B C L Insulation O.D. Catalog No. Size Min. Nom. Nom. Max. Color AWG Max. Min. CPGI-B-106-3631-BULK .250 x .032 .150 (3.81) .250 (6.35) .032 (.81) 1.20 (30.48) Red 22–18 .150 (3.81) .055 (1.40) CPGI-B-106-3632-BULK .250 x .032 .180 (4.57) .250 (6.35) .032 (.81) 1.26 (32.00) Blue 16–14 .175 (4.45) .080 (2.00) CPGI-B-106-3633-BULK .250 x .032 .250 (6.35) .250 (6.35) .032 (.81) 1.300 (33.02) Yellow 12–10 .250 (6.35) .110 (2.79) CPGI-B-106-3281-BULK .110 x .020 .150 (3.81) .110 (2.79) .020 (.51) .900 (22.86) Red 22–18 .150 (3.81) .155 (1.40) CPGI-B-106-3481-BULK .187 x .020 .150 (3.81) .187 (4.75) .020 (.51) 1.200 (30.48) Red 22–18 .150 (3.81) .055 (1.40) Note: 600 Voltage Rating. *Note: Std. Pack consists of 1000/BOX. 10 Std. Pack* 1000 1000 1000 1000 1000 CONNECTORS & TERMINALS SolderGrip Heat-Shrink Connectors Selection information: dimensions shown in inches (millimeters) WIRE CONNECTOR E87681 CU ONLY Catalog Number CPGI-SGRT-2-04-Bulk CPGI-SGRT-2-04-6 CPGI-SGRT-3-06-Bulk CPGI-SGRT-3-06-6 CPGI-SGRT-4-06-Bulk CPGI-SGRT-4-06-5 CPGI-SGRT-4-08-Bulk CPGI-SGRT-4-08-5 Wire Size Stud AWG Size 22-18 8 (4) 22-18 1/4 (6) 20-12 8 (4) 20-12 8 (4) 18-10 1/4 (6) 18-10 1/4 (6) 18-10 5/16 (8) 18-10 5/16 (8) Max. Bundle Diameter — — .255 (6.5) .255 (6.5) .355 (9.0) .355 (9.0) — — CMA/mm2 Wire Range Typical Std. (Min.- Max.) Length Pack 1.2-3.0 (2400-6000) 1 1/2 (38) 100/Box 1.2-3.0 (2400-6000) 1 1/2 (38) 6/Clam 2.5-6.6 (5000-13,200) 1 3/4 (44.5) 100/Box 2.5-6.6 (5000-13,200) 1 3/4 (44.5) 6/Clam 6.0-11.2 (12,000-22,400) 1 3/4 (44.5) 100/Box 6.0-11.2 (12,000-22,400) 1 3/4 (44.5) 5/Clam 6.0-11.2 (12,000-22,400) 2 (51.0) 100/Box 6.0-11.2 (12,000-22,400) 2 (51.0) 5/Clam Note: 600 Voltage Rating. Note: Please see Application & Technical Specification (SolderGrip Wire Combination) Section for complete product use range. SolderGrip Butt Splices Selection information: dimensions shown in inches (millimeters) WIRE CONNECTOR E87681 CU ONLY Catalog Number CPGI-CWT-9002-Bulk CPGI-CWT-9002-15 CPGI-CWT-9003-Bulk CPGI-CWT-9003-12 CPGI-CWT-9004-Bulk CPGI-CWT-9004-10 CPGI-CWT-9005-Bulk CPGI-CWT-9005-8 Wire Size Wire Jacket OD AWG Min. Max. 22-18 0.05 (1.3) 0.106 (2.7) 22-18 0.05 (1.3) 0.106 (2.7) 16-14 0.07 (1.8) 0.18 (4.5) 16-14 0.07 (1.8) 0.18 (4.5) 12-10 0.11 (2.8) 0.236 (6.0) 12-10 0.11 (2.8) 0.236 (6.0) 16-10 0.125 (3.2) 0.275 (7.0) 16-10 0.125 (3.2) 0.275 (7.0) CMA/mm2 Combined Total Min. 1250 (0.8) 1250 (0.8) 2500 (0.8) 2500 (0.8) 6100 (4.0) 6100 (4.0) 12000 (6.0) 12000 (6.0) Number Max. 3500 (0.2) 3500 (0.2) 7200(4.0) 7200(4.0) 19000 (6.0) 19000 (6.0) 25000 (10.0) 25000 (10.0) Std. Pack 100/Box 15/Clam 100/Box 12/Clam 100/Box 10/Clam 100/Box 8/Clam Note: 600 Voltage Rating. Note: Please see Application & Technical Specification (SolderGrip Wire Combination) Section for complete product use range. SolderGrip Wire Connector Splices Insulated and Sealed Closed-End Connectors (SGRS series) L A Selection information: dimensions shown in inches (millimeters) Sealing insert Product Dimensions WIRE CONNECTOR E87681 CU ONLY Size Color Catalog Number AWG Code L A CPGI-SGRS-1-Bulk 22-18 Green 34.8 (1.370) 3.4 (0.130) CPGI-SGRS-1-6 22-18 Green 34.8 (1.370) 3.4 (0.130) CPGI-SGRS-2-Bulk 20-12 Red 34.2 (1.350) 4.8 (0.190) CPGI-SGRS-2-6 20-12 Red 34.2 (1.350) 4.8 (0.190) CPGI-SGRS-3-Bulk 18-10 Blue 42.0 (1.650) 7.3 (0.290) CPGI-SGRS-3-5 18-10 Blue 42.0 (1.650) 7.3 (0.290) CPGI-SGRS-4-Bulk 16-8 Yellow 41.5 (1.630) 9.1 (0.360) CPGI-SGRS-4-4 16-8 Yellow 41.5 (1.630) 9.1 (0.360) CMA/mm2 Wire Range Std. (Min. - Max.) Pack 0.7-2.4 (1400-4800) 100/Box 0.7-2.4 (1400-4800) 6/Clam 2.0-4.0 (4000-8000) 100/Box 2.0-4.0 (4000-8000) 6/Clam 3.5-8.0 (7000-16000) 100/Box 3.5-8.0 (7000-16000) 5/Clam 7.5-12.0 (15000-24000) 100/Box 7.5-12.0 (15000-24000) 4/Clam Note: 600 Voltage Rating. Note: Please see Application & Technical Specification (SolderGrip Wire Combination) Section for complete product use range. 11 CONNECTORS & TERMINALS SolderGrip Ring Terminals CONNECTORS & TERMINALS Lighting Connectors LIGHT-N-LOK Ballast Disconnects The LIGHT-N-LOK ballast disconnects are hot-pluggable interconnects for fluorescent ballast applications desgined to meet the 2008 NEC code for section 410.130(G) and Canadian Electrical Code: 22-1-06-Paragraph 30-308 (4). These connectors meet UL 2459 Insulated Mult-Pole Splicing Wire Connectors and CSA Std. C22.2 No. 1823-M1987 with Current Interruption, and it also supports CSA Luminaries Labeling Requirements. 2-Position Multi-Pole Splicing Wire Connectors 40CA E-308110 CU Only • • • • • • • • • • • • • • • • • • • vailable in 2 and 3 position connectors A Poke-In wire termination Integral wire strain relief (exceeds 25 lbs retention) Squeeze-to-release latches Snag resistant rounded corners Accepts 18 AWG solid wire “Ballast Disconnect” marking in English and French Contacts fully recessed in housings Compact connector design Electrical rating: 120 - 600VAC, 5A Operating temperature: -40˚C to +105˚C Accomodates standard & dimming ballasts Easy, tool-less field or factory installation Prevents unintentional connector disconnect Installer friendly Ballast side industry standard Finger safe in unmated configuration UL 2459 Insulated Mult-Pole Splicing Wire Connectors CSA Std C22.2 No. 1823-M1987 With Current Interruption The 2 and 3-position LIGHT-N-LOK ballast disconnects consist of a plug assembly and receptacle assembly with or without being pre-wired. The assemblies will accept 18 AWG solid copper wire. “Poke-In Wire Termination” method removes the need for application tooling. Knockout diameter opening is 5/8" for 2-position and is 7/8" for the 3 position. Selection information: dimensions shown in inches (millimeters) Catalog Number 3-Position Description Std. Pack 2-Position CPGI-2008535-1-K2 CPGI-2008535-1-BULK CPGI-2008144-1-K6 CPGI-2008144-1-K20 CPGI-2008144-1-K50 CPGI-2008144-1-BULK 2-Position 2-Position 2-Position 2-Position 2-Position 2-Position with 6" leads with 6" leads no leads no leads no leads no leads 2 1500 6 20 50 1500 3-Position CPGI-2008836-2-K2 CPGI-2008836-2-BULK CPGI-2008152-1-K6 CPGI-2008152-1-K50 CPGI-2008152-1-BULK 3-Position 3-Position 3-Position 3-Position 3-Position with 6" leads with 6" leads no leads no leads no leads 2 500 6 50 500 Multi-Pole Splicing Wire Connectors 40CA E-308110 CU Only 12 CONNECTORS & TERMINALS Lighting Connectors Poke-In connectors combine wire splices with power taps for use in commercial lighting ballast installations. The Insulation Displacement Contacts (IDC) in the splice allow for quick termination to “run” or power wire connection. Installers place the “run” connection in the IDC splice and close the spice with wire pliers or flat-rock tooling. Poke-In connection to the power taps is made with pre stripped solid wires and installers poke the stripped wire into the taps to complete the circuit. Integrated splice and tap design helps speed the installation process and minimizes the need for specialized tools or other installation materials. • IDC Poke-In wire tap/ splice products are available in two sizes. • One size accepts “run” connections with 12 AWG solid or stranded wire. • Second size accepts “run” connections with 18 AWG solid wire. • Splice poke-in accommodates two pre-stripped 18 AWG solid wires. • Contact current rating is 7 amps with an operating voltage of 600V maximum. • UL 486C File E13288/ CSA Std C22.2 No. 188 WIRE CONNECTOR E13288 CU ONLY Selection information Catalog Number Description Std. Pack 12 AWG CPGI-1811027-1-Bulk CPGI-1811027-1-K100 CPGI-1811027-1-K25 CPGI-1811027-1-K6 12 12 12 12 500/Bag 100/Jar 25/Clam 6/Clam 18 AWG CPGI-1811027-2-Bulk CPGI-1811027-2-K100 CPGI-1811027-2-K25 CPGI-1811027-2-K6 AWG AWG AWG AWG 18 18 18 18 Tap Tap Tap Tap AWG AWG AWG AWG 13 with with with with Tap Tap Tap Tap (2) (2) (2) (2) with with with with 18 18 18 18 (2) (2) (2) (2) AWG AWG AWG AWG 18 18 18 18 Poke-Ins Poke-Ins Poke-Ins Poke-Ins AWG AWG AWG AWG Poke-Ins Poke-Ins Poke-Ins Poke-Ins 500/Bag 100/Jar 25/Clam 6/Clam CONNECTORS & TERMINALS Poke-In Wire Tap/Splice Connector CONNECTORS & TERMINALS Compression Connectors Copper Compression Terminals • • • • • • Uses industry-standard tooling for simple installation Industry-standard color coding system simplifies die selection Chamfered connector end allows cable to be inserted easily One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior electrical performance and mechanical operation Closed barrel transition design for protection from moisture and contaminants Tin-plated for corrosion resistance and durability, and tempered for easy crimping Copper compression terminals are ideally suited for secondary power distribution in buildings, power plants, electrical equipment, and industrial applications. Connectors can be used on applications up to 35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved die sets. (See Instruction Sheet #408-8869 for approved listing of die sets.) Copper compression terminals are available to accommodate a range of cable sizes from 6 AWG through 1,000 MCM and are designed for terminating concentric, compact, or standard stranded copper conductors. These terminals are offered in one-hole terminals from 6 AWG through 1,000 MCM with either a standard or long barrel. A two-hole NEMA terminal with a long barrel is also available for 4 AWG through 1,000 MCM. Compression crimping forms the terminal barrel and conductor into a strong, almost homogeneous unit, producing excellent conductivity, low temperature rise, and outstanding resistance to oxidation and corrosion. Physical and Electrical Properties Material: ETP copper alloy C11000 Plating: Electro tin plate Heat treating: Soft tempered Voltage Rating: For applications up to 35 kV consult shielded cable manufacturers stress relief instructions. Agency approvals (when crimped with the approved die sets): Listed by Underwriters Laboratories, Inc. File No. E13288, Compression terminal connectors comply with the requirements of UL486A and CSA C.22.2 NO. 65-93. 14 CONNECTORS & TERMINALS Compression Connectors Selection Information: dimensions shown in inches (millimeters) Catalog Number Conductor Stud Size L W One Hole, Short Barrel 1099898-1 6 STR. 1099898-2 4 STR. 1099898-3 3 STR. 1099898-4 2 STR. 1099898-5 1 STR. 1099898-6 1/0 STR. 1099898-7 1/0 STR. 1099898-8 2/0 STR. 1099898-9 3/0 STR. 1-1099898-0 4/0 STR. 1-1099898-1 250 MCM 1-1099898-2 350 MCM 1-1099898-3 500 MCM 1-1099898-4 750 MCM 1-1099898-5 1000 MCM 1/4 1/4 5/16 5/16 1/4 5/16 1/2 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 1.5 1.5 1.6 1.6 1.6 1.7 2.1 1.9 2.2 2.2 2.4 2.5 3.2 4.0 4.9 0.45 0.50 0.57 0.61 0.68 0.74 0.88 0.83 0.91 1.02 1.11 1.27 1.54 1.88 2.16 0.08 0.09 0.09 0.11 0.10 0.12 0.09 0.12 0.13 0.14 0.16 0.18 0.23 0.27 0.32 0.56 0.56 0.70 0.70 0.56 0.70 1.08 0.83 1.08 1.08 1.08 1.08 1.30 1.94 2.12 0.27 0.27 0.34 0.34 0.27 0.34 0.53 0.41 0.53 0.53 0.53 0.53 0.65 0.88 0.94 blue gray white brown green pink pink black orange purple yellow red brown black white One Hole, Long Barrel 1099899-1 6 STR. 1099899-2 4 STR. 1099899-3 3 STR. 1099899-4 2 STR. 1099899-5 1 STR. 1099899-6 1/0 STR. 1099899-7 1/0 STR. 1099899-8 2/0 STR. 1099899-9 3/0 STR. 1-1099899-0 4/0 STR. 1-1099899-1 250 MCM 1-1099899-2 300 MCM 1-1099899-3 350 MCM 1-1099899-4 400 MCM 1-1099899-5 500 MCM 1-1099899-6 500 MCM 1-1099899-7 600 MCM 1-1099899-8 750 MCM 1-1099899-9 1000 MCM 1/4 1/4 5/16 5/16 5/16 5/16 1/2 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 1/2 5/8 5/8 5/8 1.9 1.9 2.3 2.3 2.4 2.4 2.7 2.7 2.9 3.0 3.2 3.6 3.7 4.2 4.4 4.2 5.2 5.4 6.0 0.45 0.50 0.57 0.60 0.68 0.74 0.75 0.82 0.91 1.00 1.09 1.19 1.28 1.38 1.52 1.54 1.69 1.89 2.17 0.08 0.09 0.09 0.11 0.10 0.12 0.11 0.12 0.13 0.14 0.16 0.16 0.18 0.19 0.23 0.23 0.27 0.27 0.32 0.56 0.56 0.70 0.75 0.75 0.75 1.08 0.88 1.08 1.08 1.12 1.12 1.12 1.50 1.50 1.30 1.75 1.94 2.12 0.34 0.38 0.38 0.38 0.27 0.27 0.53 0.44 0.53 0.53 0.56 0.56 0.56 0.75 0.75 0.65 0.88 0.88 0.94 blue gray white brown green pink pink black orange purple yellow white red blue brown brown green black white Two-Hole NEMA, Long Barrel 1099939-1 4 STR. 1099939-2 3 STR. 1099939-3 2 STR. 1099939-4 1 STR. 1099939-5 1/0 STR. 1099939-6 2/0 STR. 1099939-7 3/0 STR. 1099939-8 4/0 STR. 1099939-9 250 MCM 1-1099939-0 300 MCM 1-1099939-1 350 MCM 1-1099939-2 500 MCM 1-1099939-3 600 MCM 1-1099939-4 750 MCM 1-1099939-5 1000 MCM 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 4.4 4.4 4.5 4.7 4.7 4.8 4.8 5.0 5.0 5.4 5.4 5.7 6.2 6.5 6.8 0.83 0.83 0.82 0.80 0.75 0.82 0.90 1.00 1.09 1.18 1.27 1.53 1.71 1.89 2.16 0.11 0.11 0.11 0.09 0.12 0.12 0.12 0.14 0.16 0.16 0.18 0.23 0.27 0.27 0.33 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 0.62 0.62 0.62 0.62 0.62 0.62 0.62 0.62 0.62 0.62 0.62 0.62 0.62 0.62 0.62 gray white brown green pink black orange purple yellow white red brown green black white 15 Dimensions T D N Color Code CONNECTORS & TERMINALS Copper Compression Terminals continues CONNECTORS & TERMINALS Compression Connectors Copper Compression Splices • • • • ses industry-standard tooling for simple installation U Industry-standard color coding system simplifies die selection Chamfered connector end allows cable to be inserted easily One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior electrical performance and mechanical operation • Tin-plated for corrosion resistance and durability, and tempered for easy crimping Copper compression splices are ideally suited for secondary power distribution in buildings, power plants, electrical equipment, and industrial applications. Connectors can be used on applications up to 35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved die sets. (See Instruction Sheet #408-8969 for approved listing of die sets.) Copper compression splices are available to accommodate a range of cable sizes from 6 AWG through 1,000 MCM and are designed for splicing concentric, compact, or standard stranded copper conductors. These splices are offered from 6 AWG through 1,000 MCM with either a standard or long barrel. Compression crimping forms the splice and conductor into a strong, almost homogeneous unit, producing excellent conductivity, low temperature rise, and outstanding resistance to oxidation and corrosion. Physical and Electrical Properties Material: ETP copper alloy C11000 Plating: Electro tin plate Heat treating: Soft tempered Voltage rating: For applications up to 35 kV Consult shielded cable manufacturers stress relief instructions. OE Index Color Part No. Conductor Agency approvals (when crimped with the approved die sets): Listed by Underwriters Laboratories, Inc. File No. E13288, Compression splice connectors comply with the requirements of UL486A and CSA C.22.2 NO. 65-93. OD L L2 OE Index OE Index L Color Color Part No. Part No. Conductor Conductor L2 OD OD L OE Index Color Part No. Conductor L2 L L2 OD Selection Information: dimensions shown in inches (millimeters) Length Catalog Number Conductor (L) (L/2) Outside Diameter(D) Color Code Standard Barrel Splice 1443402-1 #6 STR 1443402-2 #4 STR 1443402-3 #3 STR 1443402-4 #2 STR 1443402-5 #1 STR 1443402-6 1/0 STR 1443402-7 2/0 STR 1443402-8 3/0 STR 1443402-9 4/0 STR 1-1443402-0 250 MCM 1-1443402-1 300 MCM 1-1443402-2 350 MCM 1-1443402-3 400 MCM 1-1443402-4 500 MCM 1-1443402-5 600 MCM 1-1443402-6 750 MCM 1-1443402-7 1000 MCM 1.75 2.00 2.09 2.09 2.09 2.09 2.18 2.32 2.32 2.50 2.50 2.62 2.75 3.15 3.25 3.75 4.26 0.83 0.96 1.00 1.00 1.00 1.00 1.05 1.11 1.12 1.19 1.19 1.25 1.31 1.50 1.55 1.80 2.06 0.292 0.340 0.377 0.418 0.462 0.515 0.583 0.618 0.691 0.753 0.815 0.844 0.953 1.064 1.185 1.302 1.504 Blue Gray White Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black White Long Barrel Splice 1443403-1 #6 STR 1443403-2 #4 STR 1443403-3 #3 STR 1443403-4 #2 STR 1443403-5 #1 STR 1443403-6 1/0 STR 1443403-7 2/0 STR 1443403-8 3/0 STR 1443403-9 4/0 STR 1-1443403-0 250 MCM 1-1443403-1 300 MCM 1-1443403-2 350 MCM 1-1443403-3 400 MCM 1-1443403-4 500 MCM 1-1443403-5 600 MCM 1-1443403-6 750 MCM 1-1443403-7 1000 MCM 2.41 2.41 2.53 2.65 2.91 2.91 3.15 3.15 3.39 3.39 4.13 4.13 4.38 4.62 5.50 5.88 6.12 1.16 1.16 1.22 1.28 1.41 1.41 1.53 1.53 1.63 1.63 2.00 2.00 2.13 2.23 2.67 2.86 2.96 0.292 0.340 0.377 0.418 0.462 0.515 0.583 0.618 0.691 0.753 0.815 0.844 0.953 1.064 1.185 1.302 1.504 Blue Gray White Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black White 16 CONNECTORS & TERMINALS ShearBolt Connectors #2 AWG Compact to 1000 kcmil Standard Tyco Electronics’ new line of Aluminum ShearBolt connectors are range-taking mechanical connectors. Just six connectors will accommodate a wide range of aluminum and copper conductors from #2 AWG compact stranded to 1000 kcmil standard stranded class B. The primary application of Aluminum ShearBolt connectors is for underground splices up to 35kV. ShearBolt connectors are ideally suited for aluminum to aluminum, aluminum to copper and copper to copper applications making them the universal connector solution. Please refer to test report matrix. The only tool required to install the connector is a standard ratchet wrench with the appropriate sized hexagonal sockets. The connector design incorporates shear head bolts, which ensures that the correct torque is applied to each bolt and consequently the optimal contact force is generated to minimize connection resistance. A holding tool is recommended to avoid core bending of conductors and can be ordered from Tyco Electronics (#188072-000). The Tyco Electronics cordless impact wrench (#CA7469-000) can also be used to install the connector. This convenient and quick tool has been tested and qualified to install ShearBolt connectors. The solid center stop (available on certain sizes) inside the connector ensures proper conductor positioning and eliminates oil leakage when connecting oil impregnated conductors. Two removable inserts in the connector body centralize smaller conductor sizes. For larger sizes, inserts are not required and are easily removed with a standard screwdriver. ShearBolt connectors meet the electrical requirements (Class A) of ANSI C119.4-2004 and exceed the mechanical requirements of a class 3 connector by a large margin of safety. ShearBolt connectors are designed to be compatible with Tyco Electronics’ Raychem brand cable accessories and insulation products. For a complete list of cable accessories please visit our web site, http://energy.tycoelectronics.com. For other applications, please consult the manufacturer’s installation instructions for compatibility. Feature Advantage Benefit Wide Application Range Only six connectors needed to Reduces inventory and prevents accidental use accommodate all cable sizes of the wrong connector from #2 AWG compact strand to 1,000 kcmil standard stranded Hexagonal Installs with simple Installs easily and quickly in confined areas shear head bolts ratchet-type socket wrench No crimp tooling or dies required Installs easily using readily available tools Ease of installation. Installation tool is no longer a source of failure. Reduces tool and die inventory, maintenance and cost Compact, smooth body design Compatible with Raychem brand An engineered system providing years of heat-shrink and cold-applied products trouble-free performance Torque-controlled shear head bolts Sheared head gives positive indication Low contact resistance gives superior electrical of correct installation performance Heavy-duty design Connector bodies are made of high Provides long service life under normal operation strength, tin-plated aluminum alloy conditions with reserve capacity for emergency loading conditions Centering inserts for Properly positions small conductors Minimizes voltage stresses at transition from small diameter conductors for proper connection connector body to cable insulation Knurled Inner bore Unique profile breaks through oxides Generates low contact resistance and increases and grips conductor strands conductor pullout rating Solid center stop Eliminates oil leakage and ensures Accommodates transition applications from proper conductor position polymeric to oil impregnated conductors 17 CONNECTORS & TERMINALS Aluminum ShearBolt Connectors CONNECTORS & TERMINALS ShearBolt Connectors Selection Information: dimensions shown in inches (millimeters) Catalog Number ASBS-2-3/0 ASBS-2-350 ASBS-3/0-500 ASBS-500-750 ASBS-350-750 ASBS-600-1000 Conductor Range OD Range Length Connector OD 2 AWG compact stranded to .268 - .470 (6.8 - 11.9mm) 2.5 (65mm) .95 (24mm) 3/0 AWG standard stranded 2 AWG compact stranded to .268 - .681 (6.8 - 17.3mm) 3.9 (100mm) 1.22 (31mm) 350 kcmil standard stranded 3/0 AWG compact stranded to .423 - .813 (10.7 - 20.6mm) 4.9 (125mm) 1.3 (34mm) 500 kcmil standard stranded 500 kcmil compact stranded to .736 - .998 (18.7 - 25.3mm) 6 (152mm) 1.52 (39mm) 750 kcmil standard stranded 350 kcmil compact stranded to .616 - .998 (15.6 - 25.3mm) 6.7 (170mm) 1.67 (42.5mm) 750 kcmil standard stranded 600 kcmil compact stranded to .813 - 1.152 (20.6 - 29.2 mm) 8 (203mm) 1.75 (44.4mm) 1000 kcmil standard stranded Stop Disc Solid Disc Solid Solid Solid Please request Data Sheet # 1654972 for our line of Copper ShearBolt connectors. Application Information Socket Catalog Installation Size Number Instruction Number (inches) ASBS-2-3/0 408-8990 1/2 ASBS-2-350 408-8990 11/16 ASBS-3/0-500 408-8990 3/4 ASBS-350-750 408-8990 7/8 ASBS-500-750 408-8990 3/4 ASBS-600-1000 408-8990 7/8 Test Number Note 1 502-47292(I) 502-47300(I) 502-47340(I) 502-47331(I) 502-47331(I) 502-47329(I) 502-47288(I) 502-47294(I) 502-47357(1) 502-47289(I) 502-47344(I) 502-47305(I) Conductor Combination Note 1 4/0 kcmil Cu to 350 kcmil AAC 350 kcmil AAC to 350 kcmil AAC 350 kcmil CU to 350 kcmil CU 500 kcmil AAC to 500 kcmil AAC 500 kcmil CU to 500 kcmil CU 750 kcmil AAC to 750 kcmil AAC 500 kcmil CU to 750 kcmil CU 750 kcmil ACC to 750 kcmil AAC 750 kcmil AAC strandfill to 750 kcmil AAC strandfill 750 kcmil CU to 1000 kcmil AAC 1000 kcmil CU to 1000 kcmil CU 1000 kcmil AAC to 1000 kcmil AAC Note 1: This part number was not tested, as ANSI C119.4 allows a smaller size connector of the same design to be added without additional testing. Please contact your Tyco Electronics representative for conductor sizes or types not listed in this catalog. 18 CONNECTORS & TERMINALS ShearBolt Connectors 2/0 AWG Compact to 750 kcmil Compact Tyco Electronics’ line of Copper ShearBolt connectors are range-taking, mechanical connectors that will accommodate a wide range of copper cables from 2/0 AWG compact stranded to 750 kcmil compact stranded. The primary application is for underground splices up to 35 kV. The tool required to install the connector is a standard ratchet wrench with hexagonal sockets. The connector design incorporates shear head bolts, which ensures that the correct torque is applied to each bolt and consequently to the end of each conductor. A holding tool is recommended to avoid core bending of conductors and can be ordered separately (#188072-000). The Tyco Electronics cordless impact wrench (#CA7469-000) can also be used to install the connector. This tool offers convenience and speed and has been tested and qualified to install ShearBolt connectors. It eliminates the need for a holding tool. Please refer to accessory and tool section for ordering information. The connector is supplied with two copper inserts assembled into the connector body to center small conductor sizes. For larger sizes, inserts are not required and must be removed with a standard screwdriver. Please see the installation table for details. An oxide-inhibiting joint compound is factoryapplied in the barrel of the connector to provide low initial contact resistance, seal out air and moisture, prevent oxidation/corrosion, and maintain a reliable connection for the life of the installation. The connectors have been electrically tested to the class A requirements of ANSI C119.4 and mechanically rated at a pull out force of 2300 lbs, for the 2/0 AWG to 500 kcmil version and 3000 lbs, for the 300 kcmil to 750 kcmil version. Engineering Test Reports are available upon request. Copper ShearBolt connectors have an impermeable oil block for connecting paper-insulated cables. Catalog Number Cable Range Conductor OD Range Length OD Connector Type CSBS-20C-500C-SOS 2/0 AWG compact to .376 to .736 4 1.2 Center cable block, (solid oil stop) 500 kcmil compact (0.95 cm to 1.87 cm) (10.10 cm) (3.05 cm) impermeable to oil, recommended for oil impregnated cables CSBS-300C-750C-SOS 300 kcmil compact to .570 to .945 5.00 1.45 Center cable block, (solid oil stop) 750 kcmil compact (1.45 cm to 2.40 cm) (12.70 cm) (3.68 cm) impermeable to oil, recommended for oil impregnated cables Installation Copper ShearBolt connectors use four brass shear head bolts, two on each side of the center stop. A torque wrench is not required. The only tool required is a standard ratchet wrench with a hexagonal socket. Refer to the following installation table. Catalog Number Installation Sheet Number Socket Size CSBS-20C-500C-S0S 408 -8894 11/16 CSBS-300C-750C-S0S 408 -8863 3/4 Application Guide Remove inserts for cable sizes equal to or greater than 300 kcmil compact. Remove inserts for cable sizes equal to or greater than 500 kcmil compact. Engineering Test Information #502-47260 (300 kcmil compact) - CSBS-300C-750C #502-47257 (750 kcmil compact) - CSBS-300C-750C #502-47265 (500 kcmil compact) - CSBS-20C-500C Available upon request Please contact your Tyco Electronics representative for conductor sizes or types not listed in this catalog. 19 CONNECTORS & TERMINALS Copper ShearBolt Connectors CONNECTORS & TERMINALS Insulation Piercing Connectors Insulation Displacement Splice Tap Connectors Insulation displacement splice tap connectors provide a reliable method for making branch and through wire taps to solid and stranded wires up to 300 volts. The splice tap uses insulation displacement, self-stripping contacts for faster and easier tapping than twist-on or other type splices. The ELECTRO-TAP connector uses insulation displacement type self-stripping contacts which provide fast, easy tapping. Creates a reliable connection on solid or stranded wires 20-10 AWG (.160-.195 max. insulation diameter). Requires no special tooling; can be installed with ordinary pliers. Each ELECTRO-TAP connector is constructed of durable nylon with self-stripping, tin-plated brass contacts. These connectors have a wide range of wiring applications in low- and high-voltage environments. Materials Housing - color-coded nylon Contact - tin-plated brass Applications Control Panels Low-voltage switching systems Plant maintenance Harness Repair Easy two-step operation 1. Butt tap-wire against wire stop, fold top cover half over to meet base, and squeeze with pliers until latch locks. 2. Lay run-wire in remaining section, fold over to meet base, and squeeze to latch as before. Selection information Wire Connectors 40CA E13288 Certified LR7189 Catalog Number CPGI-53440-9 CPGI-53440-9-Bulk CPGI-53440-7 CPGI-53440-7-Bulk CPGI-735411 CPGI-735411-Bulk Wire Range 20-18 AWG 20-18 AWG 18-14 AWG 18-14 AWG 12-10 AWG 12-10 AWG 20 Std. Pack 5 100 5 100 5 100 CONNECTORS & TERMINALS Insulation Piercing Connectors These splice and tap kits provide a fast and reliable method for splicing or tapping 2 wire w/ground and splicing 3 wire w/ground non-metallic cables up to 300 volts. They are designed and approved for use in rework within existing structures. Splice and Tap Kits also eliminate wire nuts for installation and replace the conventional method for adding a splice or tap for non-metallic cable without the need for exposed and unsightly junction boxes. NEC compliant-Article 334-40b, 2005 and 2008 NEC. Non-metallic (NM) splice and tap technology provides a fast and reliable way to connect 12 and 14 AWG (3.31 or 2.08 mm2) circuits using non-metallic cable. Tap & Splice Agency Approvals Listed by Underwriters Laboratories Inc. (UL), File E57250 Meets 2005 and 2008 National Electrical Code (NEC) Articles 334-40 (B), 545-13, 550-15K, and 551-47 (O) UL Listed to Canadian safety standards, File E57250 Meets CSA C22.1-09, "Canadian Electrical Code, Part 1" (CEC), Section 12, Rule 12-522 and Section 70. Splice Features • Eliminates junction boxes and wire nuts • Fast and simple to install • Insulation displacement contacts eliminate stripping individual conductors • Tap into existing circuits without cutting wire • No special tools required • Polarized for proper mating • Approved for residential and commercial uses • Clear cover allows visual inspection of termination Voltage rating: 300 VAC RMS Temperature rating: 105°C Current rating: 20 A Selection information Nonmetallic-Sheathed Cable Interconnectors 40CA E57250 Catalog Number CPGI-1116377-2 CPGI-1116377-2-Bulk CPGI-208169-2 CPGI-208169-2-Bulk CPGI-1116415-2 CPGI-1116415-2-Bulk Wire Range 12-14 AWG 12-14 AWG 12-14 AWG 12-14 AWG 12-14 AWG 12-14 AWG Description Splice Kit for 2-conductor Splice Kit for 2-conductor Splice Kit for 3-conductor Splice Kit for 3-conductor Tap & Splice Kit for 2-conductor Tap & Splice Kit for 2-conductor Splicing Tapping Conventional Splicing Method Tapping Method Non-Metallic Splicing Method Tapping Method 21 Std. Pack 5 100 5 100 5 100 CONNECTORS & TERMINALS Non-Metallic Cable Splice & Tap Connectors CONNECTORS & TERMINALS Insulation Piercing Connectors Insulation Piercing Connectors Insulation Piercing Connectors (IPCs) provide electrical connection for aluminum and copper stranded conductors without stripping and removing insulation from the conductors. During installation the IPC establishes electrical contact, protects, and seals the contact interface, and electrically insulates the connection, eliminating the need for weatherproofing and re-insulating. Features • Wide conductor range, bare and insulated cables • Suitable for aluminum and copper conductors • Tin-plated copper alloy contacts pierce insulation sheath • Single bolt application with ring washers provide residual contact force • Torque-control nut for precise pressure on conductor and insulation • Operating temperature from -40°C to +55° C • Quick, reliable, and safe connections on energized conductors (not under load). Selection information: dimensions show in inches (millimeters) Catalog Number Type SIML-1727742-1 P3X-4/0 SIML-1-708052-1 KZEP-4/0 Main Al/Cu Min. AWG Max. AWG 4 4/0 Al-2/0 Cu (25) (95-70) 6 4/0 (16) (95) Tap Al/Cu Min. AWG Max. AWG 4 4/0 Al-2/0 Cu (25) (95-70) 14 10 (1,5) (6) 22 Dimensions Shear Head 9/16” Install 3/4” Remove 10mm Weight (g) 202 Std. Pack 20 54 50 CONNECTORS & TERMINALS Insulation Piercing Connectors The SNAP-N-LOK water-resistant splice and tap connectors are a quick and simple single-piece solution for underground electrical systems. Connectors are pre-filled with a water-resistant sealant which provides moisture and corrosion protection. SNAP-N-LOK connectors do not require any special tools and their single piece design prevents losing additional pieces. These connectors can be used underground or above grade for lighting, irrigation and/or power splices and taps up to 300V. Re-entry allows the installer to add conductors or change wiring schemata without cutting the wires. Three connector sizes provide cost-effective simple installations ranging from #20 - #10 AWG solid or stranded wire combinations. Please see descriptions below for wire and package configurations. Selection information Catalog Number CPGI-SNL-1-20-16-B-K3 CPGI-SNL-1-20-16-B-J30 CPGI-SNL-1-20-16-B-B100 CPGI-SNL-2-18-12-Y-K2 CPGI-SNL-2-18-12-Y-J15 CPGI-SNL-2-18-12-Y-B100 CPGI-SNL-3-18-10-CP-K2 CPGI-SNL-3-18-10-CP-J12 CPGI-SNL-3-18-10-CP-B100 Description SNAP-N-LOK Water-Resistant ConnectorsAny Combination of #16-#20 Solid or Stranded Wire SNAP-N-LOK Water-Resistant ConnectorsAny Combination of #16-#20 Solid or Stranded Wire SNAP-N-LOK Water-Resistant ConnectorsAny Combination of #16-#20 Solid or Stranded Wire SNAP-N-LOK Water-Resistant Connectors#12 and #14 Solid Wire with one #16, #18, or #20 Solid or Stranded Wire SNAP-N-LOK Water-Resistant Connectors#12 and #14 Solid Wire with one #16, #18, or #20 Solid or Stranded Wire SNAP-N-LOK Water-Resistant Connectors#12 and #14 Solid Wire with one #16, #18, or #20 Solid or Stranded Wire SNAP-N-LOK Water-Resistant Connectors2 #10 or #12 Stranded Wires and 1 #16 or #18 SNAP-N-LOK Water-Resistant Connectors2 #10 or #12 Stranded Wires and 1 #16 or #18 SNAP-N-LOK Water-Resistant Connectors2 #10 or #12 Stranded Wires and 1 #16 or #18 Wire Connector 3NHT 23 Std. Pack 3/Clam 30/Jar 100/Bag 2/Clam 15/Jar 100/Bag 2/Clam 12/Jar 100/Bag CONNECTORS & TERMINALS SNAP-N-LOK Wire Connectors CONNECTORS & TERMINALS Wedge Pressure Connectors Service Entrance Connector System MINIWEDGE Connectors MINIWEDGE connectors incorporate wedge pressure technology to provide an easily applied and reliable aluminum-to-aluminum/aluminum-to-copper connection for service entrance and street light applications. The color-coded packaging simplifies connector selection for terminating standard stranded and compacted ACSR, AAAC, AAC and copper conductors. MINIWEDGE connectors are for service entrance applications from #6-to-#2 through 2/0-to-4/0. To enhance the mechanical and electrical performance of the service entrance connector the AMP GEO-TAC surface is added to the inside of the “C” component during the manufacturing process. The GEO-TAC surface provides superior grip on the conductor to overcome the possibility of failure due to vibration and also increase the contact surface for greater electrical performance under changing load conditions. E13288 Certified LR7189* *Part Number Series 83623 & 83630 MINIWEDGE connectors are also offered for typical street light applications for a range of sizes to connect from #14, #12, and #10 street light tap wire up to a 336.4 thru conductor. The designed controlled force exerted by the MINIWEDGE connector does not damage the conductor and it can be easily removed without loss of cable length. MINIWEDGE connectors offer simple installations anytime, anywhere, without the need for special tools and complicated die selection. The aluminum alloy “C” and wedge components are installed with parallel jaw pliers. A quick visual inspection of the locking tab in the inspection window verifies the connection is complete and ready for installation of the insulated cover, if required. Factory applied inhibitor is applied to all MINIWEDGE connectors to prolong the life of the connection in its service environment. • • • • • • • • • • o special tools N Removable without conductor loss or damage Unique GEO-TAC surface in “C” provides higher tensile and vibration resistance Conductor range #14 AWG to 336.4 kcmil Service entrance and street light applications Separate insulating covers (See GHFC-MW on page 2-30) Color-coded for easy connector selection Wedge pressure reliability Aluminum to aluminum, aluminum to copper Suitable for guy, messenger and fence grounding (not for direct burial) Approvals • Meets ANSI C119.4 • RUS Note: MINIWEDGE connectors are not recommended for copper-to-copper connections. The MINIWEDGE connector with GHFC MW cover is pictured. MINIWEDGE Connectors - Wire Diameter Limits Catalog Numbers Wire Marking Groove 1 2 Sum of Diameters Max. Min. Groove 1 Diameter Max. Min. Groove 2 Diameter Max. Min. Core 83592-1 1/0 1/0 .796 (20.22) .696 (17.68) .398 (10.11) .315 (8.00) .398 (10.11) .315 (8.00) 83592-2 1/0 #2 .723 (18.36) .618 (15.70) .398 (10.11) .315 (8.00) .336 (8.53) .260 (6.60) 83592-3 1/0 #4 .656 (16.66) .549 (13.94) .398 (10.11) .315 (8.00) .268 (6.81) .205 (5.21) 83592-4 1/0 #6 .602 (15.29) .498 (12.65) .398 (10.11) .315 (8.00) .215 (5.46) .138 (3.51) 83592-5 #2 #2 .650 (16.51) .550 (13.97) .336 (8.53) .260 (6.60) .336 (8.53) .260 (6.60) 83592-6 #2 #4 .583 (14.81) .481 (12.22) .336 (8.53) .260 (6.60) .268 (6.81) .205 (5.21) 83592-7 #2 #6 .529 (13.44) .429 (10.90) .336 (8.53) .260 (6.60) .215 (5.46) .138 (3.51) 83592-8 #4 #4 .516 (13.11) .416 (10.57) .268 (6.81) .205 (5.21) .268 (6.81) .205 (5.21) 83592-9 #4 #6 .462 (11.73) .362 (9.19) .268 (6.81) .205 (5.21) .215 (5.46) .138 (3.51) 1-83592-0 #6 #6 .408 (10.36) .308 (7.82) .215 (5.46) .138 (3.51) .215 (5.46) .138 (3.51) 1-83592-1 1/0 SB 1/0 SB .752 (19.10) .652 (16.56) .398 (10.11) .315 (8.00) .398 (10.11) .315 (8.00) 1-83592-2 1/0 SB #2 SB .670 (17.02) .570 (14.48) .398 (10.11) .315 (8.00) .336 (8.53) .260 (6.60) 1-83592-3 #2 SB #2 SB .600 (15.24) .500 (12.70) .336 (8.53) .260 (6.60) .336 (8.53) .260 (6.60) 24 CONNECTORS & TERMINALS Wedge Pressure Connectors Wire Marking Groove 1 2 4/0 #2 .888 (22.56) .788 (20.02) .570 (14.48) .473 (12.01) .336 (8.53) .260 (6.60) 83631-2 4/0 1/0 .961 (24.41) .861 (21.87) .570 (14.48) .473 (12.01) .398 (10.11) .315 (8.00) 83631-3 4/0 2/0 83631-4 3/0 #2 .827 (21.01) .731 (18.57) .515 (13.08) .420 (10.67) .336 (8.53) .260 (6.60) 83631-5 3/0 1/0 .900 (22.86) .809 (20.55) .515 (13.08) .420 (10.67) .398 (10.11) .315 (8.00) 83631-6 3/0 2/0 .949 (24.10) .849 (21.56) .515 (13.08) .420 (10.67) .470 (11.94) .375 (9.53) 83631-7 2/0 #2 .772 (19.61) .682 (17.32) .470 (11.94) .375 (9.53) .336 (8.53) .260 (6.60) 83631-8 2/0 1/0 .845 (21.46) .760 (19.30) .470 (11.94) .375 (9.53) .398 (10.11) .315 (8.00) 83631-9 2/0 2/0 .894 (22.71) .800 (20.32) .470 (11.94) .375 (9.53) .470 (11.94) .375 (9.53) 1-83631-1 4/0 SB #2 SB .820 (20.83) .720 (18.29) .570 (14.48) .473 (12.01) .336 (8.53) .260 (6.60) 1-83631-2 4/0 SB 1/0 SB .901 (22.89) .811 (20.60) .570 (14.48) .473 (12.01) .398 (10.11) .315 (8.00) 1-83631-3 4/0 SB 2/0 SB .942 (23.93) .851 (21.62) .570 (14.48) .473 (12.01) .470 (11.94) .375 (9.53) 1-83631-4 3/0 SB #2 SB .756 (19.20) .660 (16.76) .515 (13.08) .420 (10.67) .336 (8.53) .260 (6.60) 1-83631-5 3/0 SB 1/0 SB .837 (21.26) .759 (19.28) .515 (13.08) .420 (10.67) .398 (10.11) .315 (8.00) 1-83631-6 3/0 SB 2/0 SB .878 (22.30) .799 (20.29) .515 (13.08) .420 (10.67) .470 (11.94) .375 (9.53) 1-83631-7 2/0 SB #2 SB .706 (17.93) .620 (15.75) .470 (11.94) .375 (9.53) .336 (8.53) .260 (6.60) 1-83631-8 2/0 SB 1/0 SB .787 (19.99) .700 (17.78) .470 (11.94) .375 (9.53) .398 (10.11) .315 (8.00) 1-83631-9 2/0 SB 2/0 SB .828 (21.03) .740 (18.80) .470 (11.94) .375 (9.53) .470 (11.94) .375 (9.53) Sum of Diameters Max. Min. Groove 1 Diameter Max. Min. Groove 2 Diameter Max. Min. 1.010 (25.65) .907 (23.04) .570 (14.48) .473 (12.01) .470 (11.94) .375 (9.53) Large Asymmetrical StreetLight 2-83623-0 336.4 #4 .924 (23.47) .822 (20.88) .675 (17.15) .590 (14.99) .268 (6.81) .205 (5.21) 1-83623-9 336.4 #6 .870 (22.10) .771 (19.58) .675 (17.15) .590 (14.99) .215 (5.46) .138 (3.51) 1-83623-8 336.4 #8 .828 (21.03) .725 (18.42) .675 (17.15) .590 (14.99) .198 (5.03) .115 (2.92) 1-83623-7 336.4 #10 - #14 .782 (19.86) .673 (17.09) .675 (17.15) .590 (14.99) .125 (3.18) .055 (1.40) 1-83623-6 266.8 #4 .867 (22.02) .788 (20.02) .620 (15.75) .540 (13.72) .268 (6.81) .205 (5.21) 1-83623-5 266.8 #6 .813 (20.65) .737 (18.72) .620 (15.75) .540 (13.72) .215 (5.46) .138 (3.51) 1-83623-4 266.8 #8 .771 (19.58) .691 (17.55) .620 (15.75) .540 (13.72) .198 (5.03) .115 (2.92) 1-83623-3 266.8 #10 - #14 .725 (18.42) .639 (16.23) .620 (15.75) .540 (13.72) .125 (3.18) .055 (1.40) 1-83623-2 4/0 #4 .821 (20.85) .720 (18.29) .570 (14.48) .473 (12.01) .268 (6.81) .205 (5.21) 1-83623-1 4/0 #6 .767 (19.48) .669 (16.99) .570 (14.48) .473 (12.01) .215 (5.46) .138 (3.51) 1-83623-0 4/0 #8 .725 (18.42) .623 (15.82) .570 (14.48) .473 (12.01) .198 (5.03) .115 (2.92) 83623-9 4/0 #10 - #14 .679 (17.25) .571 (14.50) .570 (14.48) .473 (12.01) .125 (3.18) .055 (1.40) 83623-8 3/0 #4 .760 (19.30) .662 (16.81) .515 (13.08) .420 (10.67) .268 (6.81) .205 (5.21) 83623-7 3/0 #6 .706 (17.93) .611 (15.52) .515 (13.08) .420 (10.67) .215 (5.46) .138 (3.51) 83623-6 3/0 #8 .664 (16.87) .565 (14.35) .515 (13.08) .420 (10.67) .198 (5.03) .115 (2.92) 83623-5 3/0 #10 - #14 .618 (15.70) .513 (13.03) .515 (13.08) .420 (10.67) .125 (3.18) .055 (1.40) 83623-4 2/0 #4 .705 (17.91) .613 (15.57) .470 (11.94) .375 (9.53) .268 (6.81) .205 (5.21) 83623-3 2/0 #6 .651 (16.54) .562 (14.27) .470 (11.94) .375 (9.53) .215 (5.46) .138 (3.51) 83623-2 2/0 #8 .609 (15.47) .516 (13.11) .470 (11.94) .375 (9.53) .198 (5.03) .115 (2.92) 83623-1 2/0 #10 - #14 .563 (14.30) .464 (11.79) .470 (11.94) .375 (9.53) .125 (3.18) .055 (1.40) 83630-1 1/0 #10 - #14 .514 (13.06) .400 (10.16) .398 (10.11) .315 (8.00) .125 (3.18) .055 (1.40) 83630-2 1/0 #8 .560 (14.22) .460 (11.68) .398 (10.11) .315 (8.00) .198 (5.03) .115 (2.92) 83630-3 #2 #10 - #14 .441 (11.20) .332 (8.43) .336 (8.53) .260 (6.60) .125 (3.18) .055 (1.40) 83630-4 #2 #8 .487 (12.37) .384 (9.75) .336 (8.53) .260 (6.60) .198 (5.03) .115 (2.92) 83630-5 #4 #10 - #14 .374 (9.50) .274 (6.96) .268 (6.81) .205 (5.21) .125 (3.18) .055 (1.40) 83630-6 #4 #8 .420 (10.67) .320 (8.13) .268 (6.81) .205 (5.21) .198 (5.03) .115 (2.92) 83630-7 #6 #10 - #14 .320 (8.13) .220 (5.59) .215 (5.46) .138 (3.51) .125 (3.18) .055 (1.40) 83630-8 #6 #8 .366 (9.30) .266 (6.76) .215 (5.46) .138 (3.51) .198 (5.03) .115 (2.92) 83630-9 #8 #10 - #14 .278 (7.06) .178 (4.52) .198 (5.03) .115 (2.92) .125 (3.18) .055 (1.40) 1-83630-0 #8 #8 .324 (8.23) .224 (5.69) .198 (5.03) .115 (2.92) .198 (5.03) .115 (2.92) Small StreetLight Please Contact Inside Sales Support for Additional Product Selection. 25 CONNECTORS & TERMINALS Catalog Numbers Service Connectors 83631-1 CONNECTORS & TERMINALS Wedge Pressure Connectors Gel Cover for use with MINIWEDGE Connectors GHFC MW Closure The GHFC MW closure was specifically designed to provide sealing and corrosion protection for MINIWEDGE connectors — installed overhead for corrosion protection or in direct buried applications up to 1000 volts. In either case, it is as easy as simply snapping the closure over the connector. These closures are suitable for aluminum-to-aluminum and aluminum-to-copper connections. The GHFC MW gel closure fits most MINIWEDGE connector applications. Selection Information: dimensions shown in inches (millimeters) Catalog Number Description Main Tap GHFC-MW Gel cover for sealing and insulating #8-4/0 (10-95) #14-2/0 (1.5-70) Std. Pack 10 Ordering information 1. Package does not contain MINIWEDGE connectors, which must be ordered separately 2. Standard package: 10kits/box SHEAR-LOK Connectors Copper Tap/Grounding Connectors SHEAR-LOK copper tap/grounding connector was developed for applications in the power utility industry where connectors are required to withstand mid-range (20 kA symmetrical RMS) magnitudes of fault current. The SHEAR-LOK connectors utilize Wedge Pressure Technology and controlled torque drive bolts to provide easily-applied and highly-reliable ground rod connections. This family of connectors is ideal for Telco and CATV applications where connections must be made between conductor and rods, specifically in the range of #10, #6, #4, to both 5/8" and 3/4" copper clad galvanized rods. • • • • • • Grounding Certified & Bonding LR7189 Including Direct Burial E69905 edge Pressure Technology W Shear-head bolt—controlled torque Removable without conductor damage No special tools Application not inhibited by disfigured ground rod end Taps into existing ground conductors Typical Applications • Industrial/residential service grounds • Pole grounds transmission line grounding • Telco distribution, CATV grounds Selection Information: dimensions shown in inches (millimeters) Catalog Number 83000-1 80408-2 80408-2 80408-3 80408-4 80408-4 80408-5 80408-6 Conductor 1/0 Str. #6 Sol. or Strd. or #4 Sol. or Strd. #6 Sol. or Strd. #6 Sol. or Strd. #4 Sol. or Strd. #6 Sol. or Strd. #4 Sol. or Strd. 1/0 Str. Connects Rod To 5/8" Cu Clad Dia .562 [14.30] 5/8" Cu Clad Dia .562 [14.30] 5/8" Galv. Dia .562 [15.88] 3/4" Cu Clad Dia .682 [17.32] 3/4" Cu Clad Dia .682 [17.32] 3/4" Galv. Dia .750 [19.05] 3/4" Galv. Dia .750 [19.05] 3/4" Cu Clad Dia .682 [17.32] 80408-7 #6 Sol., #8 Sol., Strd. or #10 Sol., Strd. 5/8" Cu Clad Dia .562 [14.30] +UL Listed File No.E69905 Grounding & Bonding Including Direct Burial *CSA Certified Technical Document Instruction Sheet 408-9921 26 + + * + * + * + * + CONNECTORS & TERMINALS Wedge Pressure Connectors WRENCH-LOK Grounding Connector The WRENCH-LOK electrical grounding connector system provides a superior, fool-proof connection while reducing application time dramatically. The WRENCH-LOK grounding connector system uses a specially designed shear-head bolt to drive a tapered wedge into the connector body. All that’s needed to apply it is a common ratchet or socket wrench. When the connection is tightened to the proper torque, the bolt head shears off, giving a positive visual indication of a perfect connection. It’s that simple and sure. WRENCH-LOK grounding connections require no special training, no special tools, no auxiliary power, and they can be installed in any weather. The product line offers options to connect conductor-toconductor or conductor-to-ground rod. There is no need to change connector styles, molds or tooling. Selection Information: Catalog Number Small Body 83747-1 Description Standard Round Compacted #2 sol., str. - #2 sol., str. 2 - #2 Conductor to Ground Rod 83747-2 1/0, 2/0 str. - #2 sol., str. 1/0, 2/0 - #2 3/8 Clad or Galv. - #2 83747-3 1/0, 2/0 str. - 1/0 str. 1/0, 2/0 - 1/0 3/8 Clad or Galv. - 1/0 3/0 str. - #2 sol, str. 3/0 - #2 83747-4 2/0 str. - 2/0 str. 2/0 - 2/0 3/8 Clad or Galv. - 2/0 3/0 str. - 1/0 str. 3/0 - 1/0 1/2 Clad or Galv. - #2 4/0 str. - #2 sol, str. 4/0, 250 - #2 83749-1 3/0 str. - #2 str. 3/0 - 2/0 1/2 Clad or Galv. - 1/0 4/0 str. - 1/0 str. 4/0 - 1/0 5/8 Clad - #2 250 str. - #2 sol., str. 300 - #2 83749-2 3/0 str. - 3/0,str. 3/0 - 3/0 1/2 Clad or Galv. - 2/0 4/0 str. - 2/0 str. 4/0, 250 - 2/0 5/8 Clad - 1/0 250 str. - 1/0 str. 250/300 - 1/0 5/8 Galv. - #2 300 str. - #2 sol., str. 350 - #2 83749-3 4/0 str. - 3/0 str. 4/0 - 3/0 1/2 Clad or Galv. - 3/0 250 str. - 2/0 str. 300 - 2/0 5/8 Clad - 2/0 300 str. - 1/0 str. 350 - 1/0 5/8 Galv. - 1/0 350 str. - #2 sol., str. 400, 450 - #2 3/4 Clad - #2 83748-1 4/0 str. - 4/0 str. 4/0 - 4/0 1/2 Clad or Galv. - 4/0 250 str. - 3/0 str. 250, 300 - 3/0 5/8 Clad - 3/0 300 str. - 2/0 str. 350 - 2/0 5/8 Galv. - 2/0 350 str. - 1/0 str. 400 - 1/0 83748-2 4/0 str. - 4/0 str. 250, 300 - 4/0 5/8 Clad - 4/0 300 str. - 3/0 str. 350 - 3/0 5/8 Galv. - 3/0 350 str. - 2/0 str. 400 - 2/0 83749-4 400, 450 str. - #2 sol., str. 450 - 1/0 3/4 Clad - 1/0 500 - #2 3/4 Galv. - #2 83748-3 350 str. - 3/0 str. 400 - 3/0 3/4 Clad - 2/0 400 str. - 2/0, 1/0 str. 450 - 2/0 3/4 Galv. - 1/0 450 str. - 1/0 str. 500 - 1/0 83748-4 300 str. - 4/0 str. 350 - 4/0, 250 5/8 Galv. - 4/0 400 str. - 3/0 str. 400 - 4/0 5/8 Galv. - 250 cmpt. 450 str. - 2/0 str. 450 - 3/0 3/4 Clad - 3/0 500 - 2/0 3/4 Galv. - 2/0 83750-1 250, 300 - 250, 300 5/8 Clad - 250 str., cmpt. 250 str. - 250 str. Wrench-Lok Copper Grounding Connector System continues next page 27 CONNECTORS & TERMINALS Copper Connector Grounding System CONNECTORS & TERMINALS Wedge Pressure Connectors Selection Information: Catalog Number Small Body Description Standard Round Compacted Conductor to Ground Rod 83751-1 300 str. - 250 str. 5/8 Galv. - 250 str., — 350, 400 - 300 300 cmpt. 350, 400 str. - 4/0 str. 400 - 250 3/4 Clad - 4/0,250 cmpt. 450 str. - 3/0 str. 450 - 4/0 3/4 Galv. - 3/0 500 str. - 2/0 str. 500 - 3/0 83751-2 300, 350 str. - 300 str. 350, 400 - 350 350, 400 str. - 250 str. 300 str. 450 - 300, 250 450 str. - 4/0 str. 5/8 Galv. - 350 cmpt,— 500 - 250 3/4 Clad - 250 str.,— 300 cmpt. 3/4 Galv. - 4/0, 250— cmpt. 500 str. - 3/0 str. 83751-3 3/4 Clad - 300 str., — 350 str. - 350 str. 400 - 400 cmpt, str., 400 cmpt. 3/4 Galv. - 250 str., — 400 str. - 300 str. 450 - 350 450 str. - 250 str. 500 str. - 4/0 str. 83751-4 400 str. - 350 str. 400, 500 - 400 450 str. - 300 str. 500 str. - 250 str. 83750-2 400 str. - 400 str. 450, 500 - 450 450 str. - 350 str. 500 str. - 300 str. Please Contact Inside Sales Support for Additional Product Selection. 28 300 cmpt. 500 - 350, 300 3/4 Galv. - 300 str., — 350 cmpt, 400 cmpt. 3/4 Galv. - 350 str., 450— 450cmpt. TERMINAL BLOCKS & BARRIER STRIPS Dual Row Barrier Strips Double-Row, Dual-Barrier Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Europa Terminal Blocks 8mm (.315) Pitch, 30A, with Tunnel Connection Series TSB230 . . . . . . . 10mm (.394) Pitch, 30A with Tunnel Connection Series TSB500 . . . . . . 12mm (.472) Pitch, 40A Series TSB1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.5mm (.531) Pitch, 40A Series TSB1500 . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 34 35 36 Modular Terminal Blocks 100 Series, High Density Miniature Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . 37 900 Series, Medium Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 200 Series, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 200 Series, Heavy-Duty Phenolic Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . 40 800 Series, Intermediate Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 400 Series, Ultra Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Modular Fuse & Switches 300 Series, Fuse & Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 One-piece Terminal Blocks B100 Series, One-Piece Phenolic Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Accessories Mounting Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Channel Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 29 30 TERMINAL BARRIERSTRIPS STRIPS TERMINAL BLOCKS BLOCKS && BARRIER Dual Row Barrier Strips • Double-row, dual-barrier strips for wire-to-wire applications. These parts also allow end users to complete the wiring to a separate screw without disturbing the factory wiring. • Available with either binding head screws or wire clamp • Increased current-carrying capability Applications • Industrial Controls • Test Equipment • HVAC • Power Supplies • Traffic Signals • Telecom Key Features • Closed bottom design allows for mounting direct to sheet metal panel • Molded to length • Accessories such as Quick-Connect Tabs and Jumpers available • Wire-to-wire termination: - .563 (14.3) centerline: Up to 18 positions • RoHS Compliant Material & Finish Insulator Body—UL94V-0, thermoplastic, black Terminals—Brass, tin plated Screw—M4.0 steel, nickel plated Mechanical Properties Screw Torque—16 in-lb Electrical Properties Current Rating—30 A, 300 VAC Wire Range—10-22 AWG Withstanding Voltage—2000 VAC min. Environmental Properties Operating Temperature— -40˚F to +284˚F (-40˚C to +140˚C) E60677 31 TERMINAL BLOCKS & BARRIER STRIPS Double-Row, Dual-Barrier Strips TERMINAL BLOCKS & BARRIER STRIPS Dual Row Barrier Strips Double-Row, Dual Barrier Strips continued Selection information (dimensions in inches/millimeters) Part Numbers No. of Dimension w/Wire Positions L S Clamp Screws 2 2.13 (54.0) 1.69 (42.9) CPGI-BUCH-1546311-2 3 2.69 (68.3) 2.25 (57.2) CPGI-BUCH-1546311-3 4 3.25 (82.6) 2.81 (71.5) CPGI-BUCH-1546311-4 4 3.25 (82.6) 2.81 (71.5) 5 3.81 (96.9) 3.38 (85.8) CPGI-BUCH-1546311-5 6 4.38 (111.2) 3.94 (100.1) CPGI-BUCH-1546311-6 6 4.38 (111.2) 3.94 (100.1) 7 4.94 (125.5) 4.50 (114.4) CPGI-BUCH-1546311-7 8 5.50 (139.8) 5.07 (128.7) CPGI-BUCH-1546311-8 8 5.50 (139.8) 5.07 (128.7) 9 6.08 (154.1) 5.63 (143.0) CPGI-BUCH-1546311-9 10 6.63 (168.4) 6.19 (157.3) CPGI-BUCH-1-1546311-0 11 7.19 (182.7) 6.76 (171.6) CPGI-BUCH-1-1546311-1 12 7.75 (197.0) 7.32 (185.9) CPGI-BUCH-1-1546311-2 13 8.32 (211.3) 7.88 (200.2) CPGI-BUCH-1-1546311-3 14 8.88 (225.6) 8.44 (214.5) CPGI-BUCH-1-1546311-4 15 9.44 (239.9) 9.01 (228.8) CPGI-BUCH-1-1546311-5 16 10.02 (254.5) 9.57 (243.1) CPGI-BUCH-1-1546311-6 17 10.57 (268.5) 10.13 (257.4) CPGI-BUCH-1-1546311-7 18 11.13 (282.8) 10.70 (271.7) CPGI-BUCH-1-1546311-8 32 w/Binding Head Screws CPGI-BUCH-1546310-2 CPGI-BUCH-1546310-3 CPGI-BUCH-1546310-4 CPGI-1546310-4 CPGI-BUCH-1546310-5 CPGI-BUCH-1546310-6 CPGI-1546310-6 CPGI-BUCH-1546310-7 CPGI-BUCH-1546310-8 CPGI-1546310-8 CPGI-BUCH-1546310-9 CPGI-BUCH-1-1546310-0 CPGI-BUCH-1-1546310-1 CPGI-BUCH-1-1546310-2 CPGI-BUCH-1-1546310-3 CPGI-BUCH-1-1546310-4 CPGI-BUCH-1-1546310-5 CPGI-BUCH-1-1546310-6 CPGI-BUCH-1-1546310-8 TERMINAL BLOCKS & BARRIER STRIPS Europa Terminal Blocks TERMINAL BLOCKS & BARRIER STRIPS 8mm (.315) Pitch, 30A, with Tunnel Connection Series TSB230 Material & Finish Housing Material—Polyamide 6 Flammability—UL94V-2 Color—natural (off white) Tubular Contact—Brass, tin plated Screw—Steel, M3 Screw Plating—Zinc with chromate Mechanical Properties Pitch (terminal spacing)— 8mm (.315) Wire Strip Length—5mm (0.20") Min. Wire Pull-Out Force—75lbs. Recommended Tightening Torque—5in.- lbs. Recommended Screwdrivers—Stanley 1016, Sears Craftsman 41429, Xcelite R184 Electrical Properties Maximum Current—30A Operating Voltage—250V Wire Range—12-24 AWG Dielectric Withstand—3000V Environmental Properties Continuous Working Temperature— -35˚C to +100˚C (-31˚F to +212˚F) A Mounting Hole .111(2.8) Dia. .26 (6.5) .59 (15) .31 (8) .14 (3.5) .24 (6.1) .28 (7) No. of Positions 1 2 3 4 5 6 7 8 9 10 11 12 12 .31 (8) .12 (3.1) .67 (17) B Dimensions A B 6 (.24) — 14 (.55) — 22 (.87) 8 (.31) 30 (1.18) 16 (.63) 38 (1.50) 24 (.94) 46 (1.81) 32 (1.26) 54 (2.13) 40 (1.57) 62 (2.44) 48 (1.89) 70 (2.76) 56 (2.20) 78 (3.07) 64 (2.52) 86 (3.39) 72 (2.83) 94 (3.70) 80 (3.15) 94 (3.70) 80 (3.15) 33 Tunnel Connection Part Number CPGI-BUCH-1776294-1 CPGI-BUCH-1776294-2 CPGI-BUCH-1776294-3 CPGI-BUCH-1776294-4 CPGI-BUCH-1776294-5 CPGI-BUCH-1776294-6 CPGI-BUCH-1776294-7 CPGI-BUCH-1776294-8 CPGI-BUCH-1776294-9 CPGI-BUCH-1-1776294-0 CPGI-BUCH-1-1776294-1 CPGI-BUCH-1-1776294-2 CPGI-1-1776294-2 Buchanan Number TSB230 01 TSB230 02 TSB230 03 TSB230 04 TSB230 05 TSB230 06 TSB230 07 TSB230 08 TSB230 09 TSB230 10 TSB230 11 TSB230 12 TSB230 12 TERMINAL BLOCKS & BARRIER STRIPS Europa Terminal Blocks 10mm (.394) Pitch, 30A with Tunnel Connection Series TSB500 Material & Finish Housing Material—Polyamide 6 Flammability—UL94V-2 Color—Natural (off white) Tubular Contact—Brass, tin plated Screw—Steel, M3 Screw Plating—Zinc with chromate Mechanical Properties Pitch (terminal spacing)—10mm (.394) Wire Strip Length—5mm (0.20") Min. Wire Pull-Out Force—75lbs. Recommended Tightening Torque—5 in.- lbs. Recommended Screwdrivers—Stanley 1016, Sears Craftsman 41429, Xcelite R184 Electrical Properties Maximum Current—30A Operating Voltage—250V Wire Range—10-22 AWG Dielectric Withstand—3500V Environmental Properties Continuous Working Temperature— -35˚C to +100˚C (-31˚F to +212˚F) A Mounting Hole .12 (3.1) Dia. .81 (20.5) .39 (10) .37 (9.3) .63 (16) M3 .18 (4.5) .26 (6.6) .33 (8.3) No. of Positions 1 2 3 4 5 6 7 8 9 10 11 12 12 .13 (3.4) B Dimensions A B 6.6 (.26) — 16.6 (.65) — 26.6 (1.05) 10 (.39) 36.6 (1.44) 20 (.79) 46.6 (1.83) 30 (1.18) 56.6 (2.23) 40 (1.57) 66.6 (2.62) 50 (1.97) 76.6 (3.02) 60 (2.36) 86.6 (3.41) 70 (2.76) 96.6 (3.80) 80 (3.15) 106.6 (4.20) 90 (3.54) 116.6 (4.59) 100 (3.94) 116.6 (4.59) 100 (3.94) 34 .08 (2) .05 (1.3) Tunnel Connection Part Number — CPGI-BUCH-1776297-2 CPGI-BUCH-1776297-3 CPGI-BUCH-1776297-4 CPGI-BUCH-1776297-5 CPGI-BUCH-1776297-6 CPGI-BUCH-1776297-7 CPGI-BUCH-1776297-8 CPGI-BUCH-1776297-9 CPGI-BUCH-1-1776297-0 CPGI-BUCH-1-1776297-1 CPGI-BUCH-1-1776297-2 CPGI-1-1776297-2 30° .55 (14) .09 (2.2) Buchanan Number TSB500 0131 TSB500 0231 TSB500 0331 TSB500 0431 TSB500 0531 TSB500 0631 TSB500 0731 TSB500 0831 TSB500 0931 TSB500 1031 TSB500 1131 TSB500 1231 TSB500 1231 TERMINAL BLOCKS & BARRIER STRIPS Europa Terminal Blocks TERMINAL BLOCKS & BARRIER STRIPS 12mm (.472) Pitch, 40A Series TSB1000 Material & Finish Housing Material—Polyamide 6 Flammability—UL94V-2 Color—Natural (off white) Tubular Contact—Brass, tin plated Screw—Steel, M3.5 Screw Plating—Zinc with chromate Wire Protector—Stainless steel Mechanical Properties Pitch (terminal spacing)— 12mm [.472"] Wire Strip Length—7mm [.28"] Min. Wire Pull-Out Force—125 lbs. Recommended Tightening Torque—10 in.- lbs. Recommended Screwdrivers—Stanley 1016, Sears Craftsman 41429, Xcelite R184 Electrical Properties Maximum Current—40A Operating Voltage—250V Wire Range—10-22 AWG Dielectric Withstand—4500V Environmental Properties Continuous Working Temperature - -35˚C to +100˚C [-31˚F to +212˚F] Mounting Hole Ø .144 (3.6) M3.5 .73 (18.5) .19 (4.8) .16 (4) .38 (9.75) .47 (12) .41 (10.4) .29 (7.5) B .39 (10) .92 (23.5) A No. of Positions 1 2 3 4 5 6 7 8 9 10 11 12 12 Dimensions A B 7.5 (.30) — 19.5 (.77) — 31.5 (1.24) 12 (.47) 43.5 (1.71) 24 (.95) 55.5 (2.19) 36 (1.42) 67.5 (2.66) 48 (1.89) 79.5 (3.13) 60 (2.36) 91.5 (3.60) 72 (2.83) 103.5 (4.07) 84 (3.31) 115.5 (4.55) 96 (3.78) 127.5 (5.02) 108 (4.25) 139.5 (5.49) 120 (4.72) 139.5 (5.49) 120 (4.72) 35 Wire Protector Part Number CPGI-BUCH-1776319-1 CPGI-BUCH-1776319-2 CPGI-BUCH-1776319-3 CPGI-BUCH-1776319-4 CPGI-BUCH-1776319-5 CPGI-BUCH-1776319-6 CPGI-BUCH-1776319-7 CPGI-BUCH-1776319-8 CPGI-BUCH-1776319-9 CPGI-BUCH-1-1776319-0 CPGI-BUCH-1-1776319-1 CPGI-BUCH-1-1776319-2 CPGI-1-1776319-2 Buchanan Number TSB1000 01MDS TSB1000 02MDS TSB1000 03MDS TSB1000 04MDS TSB1000 05MDS TSB1000 06MDS TSB1000 07MDS TSB1000 08MDS TSB1000 09MDS TSB1000 10MDS TSB1000 11MDS TSB1000 12MDS - TERMINAL BLOCKS & BARRIER STRIPS Europa Terminal Blocks 13.5mm (.531) Pitch, 40A Series TSB1500 Material & Finish Housing Material—Polyamide 6 Flammability—UL94V-2 Color—Natural (off white) Tubular Contact—Brass, tin plated Screw—Steel Screw Plating—Zinc with chromate Wire Protector—Stainless steel Tunnel Connection—Without wire protector Mechanical Properties Pitch (terminal spacing)—13.5mm (.531") Wire Strip Length—8mm (.315") Recommended Tightening Torque—10 in.-lbs. Recommended Screwdrivers—Stanley 1016, Sears Craftsman 41429, Xcelite R184 Electrical Properties Maximum Current—40A (UR); 55A (CSA) Operating Voltage—300V Wire Range Wire Protector—8-18 AWG Tunnel Connection—8-16 AWG Environmental Properties Continuous Working Temperature— -35°C to +100°C (-31°F to +212°F) A .43 (11) .98 (25) .56 (14.3) .28 (7.25) .18 (4.6) .37 (9.4) .45 (11.45) .53 (13.5) .45 (11.45) B Tunnel Connection Version shown No. of Positions 1 2 3 4 5 6 7 8 9 10 11 12 12 Dimensions Tunnel Connection Wire Protector A B Part Number Buchanan Number Part Number 9.4 (.37) — CPGI-BUCH-1776310-1 TSB1500 01 CPGI-BUCH-1776311-1 22.9 (.90) — CPGI-BUCH-1776310-2 TSB1500 02 CPGI-BUCH-1776311-2 36.4 (1.43) 13.5 (.53) CPGI-BUCH-1776310-3 TSB1500 03 CPGI-BUCH-1776311-3 49.9 (1.96) 27.0 (1.06) CPGI-BUCH-1776310-4 TSB1500 04 CPGI-BUCH-1776311-4 63.4 (2.49) 40.5 (1.59) CPGI-BUCH-1776310-5 TSB1500 05 CPGI-BUCH-1776311-5 76.9 (3.03) 54.0 (2.12) CPGI-BUCH-1776310-6 TSB1500 06 CPGI-BUCH-1776311-6 90.4 (3.55) 67.5 (2.65) CPGI-BUCH-1776310-7 TSB1500 07 CPGI-BUCH-1776311-7 103.9 (4.09) 81.0 (3.19) CPGI-BUCH-1776310-8 TSB1500 08 CPGI-BUCH-1776311-8 117.4 (4.62) 94.5 (3.72) CPGI-BUCH-1776310-9 TSB1500 09 CPGI-BUCH-1776311-9 130.9 (5.15) 108.0 (4.25) CPGI-BUCH-1-1776310-0 TSB1500 10 CPGI-BUCH-1-1776311-0 144.4 (5.68) 121.5 (4.78) CPGI-BUCH-1-1776310-1 TSB1500 11 CPGI-BUCH-1-1776311-1 157.9 (6.21) 135.0 (5.31) CPGI-BUCH-1-1776310-2 TSB1500 12 CPGI-BUCH-1-1776311-2 157.9 (6.21) 135.0 (5.31) CPGI-1-1776311-2 36 Buchanan Number TSB1500 01DS TSB1500 02DS TSB1500 03DS TSB1500 04DS TSB1500 05DS TSB1500 06DS TSB1500 07DS TSB1500 08DS TSB1500 09DS TSB1500 10DS TSB1500 11DS TSB1500 12DS TSB1500 12DS TERMINAL BLOCKS & BARRIER STRIPS Modular Terminal Blocks LR25557 E63810 • No Wire Crimping Required — tubular clamp contacts hold wire ranging from #30 to #12 AWG better than crimp-on terminals • Saves Installation Time and Costs — tubular clamp contacts are supplied with captive screws backed out • Nylon housing standard; polypropylene for fire retardant characteristics • Positive Stop — helps prevent wire from being inserted too far, and helps prevent screw from being tightened on insulation. Easy access contact provides for safe, reliable, and cost-effective connection • Quick Installation and Change — additional sections may be added or removed without removing channel mounting screw • Choice of Five Mounting Channels: - Miniature aluminum - Zinc-plated steel - Pre-punched aluminum - Break-away steel • Single and Double Tier blocks fit all standard Buchanan mounting channels. Single Tier blocks fit both miniature and standard channels • Choice of Marking Surfaces — matte-finish area for marking directly on block; slide-in vinyl strip (blank or preprinted) also available These miniature terminal blocks fit on a much smaller channel to save valuable panel space or can be surface mounted directly to the panel. Miniature blocks accept wire as large as #12 AWG and are available in four styles: Miniature (nylon), Miniature (polypropylene), Single Tier and Double Tier. Miniature Nylon Single Tier 100 Series High Density Minitaure Blocks Miniature Type of Block Nylon Standard Block 125-BU Part Number CPGI-BUCH-2-1437392-3 Single Tier 115-BU Part Number CPGI-BUCH-1437381-5 Specifications Housing Material Max. Service Temperature Flammability Wire Strip Length (in.) Torque, in-lbs. Nylon 125˚C (257˚F) UL94V-2 5/16 6-9 — — — — — Nylon 125˚C (257˚F) UL94V-2 5/16 6-9 — — — — — Electrical Characteristics UL Rating Wire Range (solid & stranded) 20 A @ 300V 30-12 — — 20 A @ 600V — 30-12 — Spacing Pitch Terminals per Foot 0.25" 48 — — 0.25" 48 — — End Section End Section (gray) 130-BU CPGI-BUCH-2-1437392-5 120 CPGI-BUCH-2-1437392-1 37 TERMINAL BLOCKS & BARRIER STRIPS 100 Series, High Density Miniature Blocks TERMINAL BLOCKS & BARRIER STRIPS Modular Terminal Blocks 900 Series, Medium Duty • High circuit density - 183 circuits per 6-foot length, 3/8 inch pitch • Choice of three contact styles - tubular clamp, tubular screw, strap screw • Sections snap-fit with Heavy Duty, Intermediate Heavy Duty, and Fuse & Switch blocks • Readily identify circuits - mark directly on block sections or use removable marking strip. Preprinted marking strips also available. • Rated up to 50 amperes per circuit • Flat base models mount directly to surfaces or on miniature channel. Dovetail base mounts on standard size channel. • Packaged for rapid handling and assembly - 100 per carton • Only one end section needed per block assembly • Fanning strips - interlocking sectional fanning strips allow entire circuit groups to be connected and disconnected as a single unit • Factory assembled blocks available, including marking strips and different contact sections NEMA 900 Series is available in .375"(9.53) centerline, in direct or channel mount, tubular or strap versions, and screw, clamp or quick connect configurations. Corrosion-resistant versions are also available. NEMA 900 Series snap fit with the Medium Duty 500, 600 and 700 Series, as well as with the Heavy Duty, Intermediate Heavy Duty and Fuse & Switch blocks. Strap Screw Tubular Screw 900 Series, 600V Medium Duty, 0.375” (9.53) Pitch Strap Type of Block Screw Part Number Direct Mount (Flat Base) Standard 921 CPGI-BUCH-1546143-1 Channel Mount (Dovetail Base) Standard 0921 CPGI-BUCH-1546144-1 Tubular Screw Part Number Tubular Clamp Tubular Clamp Part Number 924 CPGI-BUCH-1546147-1 925 CPGI-BUCH-1546234-1 0924 CPGI-BUCH-1546148-1 0925 CPGI-BUCH-1546235-1 Contact Type Specifications Wire Range (AWG) Solid & Stranded Wire Strip Length (in.) Screw Type Ampacity End Sections Direct Mount Channel Mount 10*, 22-14 — 6-32 Binding Head 35 A*, 15A 930 0930 22-8 11/32 10-32 Pan Head 50 A CPGI-BUCH-1546163-1 CPGI-BUCH-1546164-1 38 930 0930 CPGI-BUCH-1546163-1 CPGI-BUCH-1546164-1 22-8 11/32 10-32 Slotted Pan Head 30 A 930 0930 CPGI-BUCH-1546163-1 CPGI-BUCH-1546164-1 TERMINAL BLOCKS & BARRIER STRIPS Modular Terminal Blocks • Choose from 5 different contact styles • 600 volt UL and NEMA rating • Conservatively rated from 50 to 90 amperes per circuit, depending on which contact style is selected • Choose any of three mounting methods — two-way flat base models surface mount directly to the panel or snap-on miniature channel. Dovetail base models mount on standard channel. • Packaged for rapid handling and assembly — snap-fit sections are packed 10 per carton. • Only one end section needed per block assembly • Readily identify circuits — mark directly on block sections or use removable marking strip. Preprinted strips are also available This compact, heavy-duty block line accepts single or combination wires up to #4 AWG, solid or stranded. The compact design allows at least 138 circuits per 6-foot length to be mounted. The pitch of this 600 volt block is 0.50" (12.70) (centerline spacing). LR25557 E63810 Tubular Screw Strap Screw 200 Series, Heavy Duty, 600V, Type of Block Direct Mount (Flat Base) Nylon, Unpainted Channel Mount (Dovetail Base) Nylon, Painted Tubular Clamp 0.50" (1.27) Pitch Strap Screw Part Number Tubular Screw Part Number 241 CPGI-BUCH-3-1437390-9 242 CPGI-BUCH-4-1437390-0 243 CPGI-BUCH-4-1437390-1 0241 CPGI-BUCH-1-1437390-6 0242 CPGI-BUCH-2-1437390-0 0243 CPGI-BUCH-2-1437390-1 Tubular Clamp Part Number Contact Type Specifications Wire Range (AWG) Solid & Stranded Wire Strip Length (in.) Screw Type Ampacity End Sections Direct Mount, Nylon Channel Mount, Nylon 22-10 — 10-32 binding head 35 A 250 0250 CPGI-BUCH-4-1437390-3 CPGI-BUCH-2-1437390-5 18-4 1/2 1/4-28 set screw 85 A 250 CPGI-BUCH-4-1437390-3 250 0250 CPGI-BUCH-2-1437390-5 0250 39 18-6 1/2 1/4-28 set screw 65 A CPGI-BUCH-4-1437390-3 CPGI-BUCH-2-1437390-5 TERMINAL BLOCKS & BARRIER STRIPS 200 Series, Heavy Duty TERMINAL BLOCKS & BARRIER STRIPS Modular Terminal Blocks 200 Series, Heavy-Duty Phenolic Blocks • Sturdy Heavy-Duty block accepts single or combinations of wire up to #4 AWG solid or stranded— at least 122 circuits per 6-foot length, 9/16" center-to-center spacing. • Choose from four different contact styles conservatively rated up to 90 amperes. • 600 volt UL and NEMA rating • Surface mounted flat base and channel mounted dovetail base models available • Only one end section needed per block assembly • Interlocking sectional fanning strips allow entire circuit groups to be connected and disconnected as a single unit • Readily identify circuits — available with painted marking surface or use removable marking strip. Pre-printed strips are also available. • Factory assembled blocks available • Heavy-Duty Phenolic Block Sections Snap-fit with 300 & 600 volt, medium duty phenolic, heavy duty nylon and polypropylene, and Fuse and Switch blocks. LR25557 E63810 This family of phenolic heavy duty blocks is ideal for high temperature, high current applications. The rugged material withstands temperatures up to 302°F (150°C). 200 Series Heavy Duty Phenolic, 600 V, 0.56” (14.24) Pitch Type of Block Direct Mount (Flat Base) Painted Channel Mount (Dovetail Base) Painted Strap Screw Tubular Screw Strap Part Screw Number Tubular Part Screw Number Tubular Clamp Tubular Part Clamp Number 221 CPGI-BUCH-3-1437390-1 222-BU CPGI-BUCH-3-1437390-3 223-BU CPGI-BUCH-3-1437390-6 0221 CPGI-BUCH-1437390-8 0222 CPGI-BUCH-1437390-9 0223 CPGI-BUCH-1-1437390-2 Contact Type Specifications Wire Range (AWG) Solid & Stranded Wire Strip Length (in.) Screw Type Ampacity End Sections Direct Mount Channel Mount 22-10 — 10-32 binding head 35 A 18-4 1/2 1/4-28 set screw 85 A 18-6 1/2 1/4-28 set screw 65 A 230-BU CPGI-BUCH-1-1437381-7 230-BU CPGI-BUCH-1-1437381-7 230-BU CPGI-BUCH-1-1437381-7 0230 CPGI-BUCH-1-1437390-4 0230 CPGI-BUCH-1-1437390-4 0230 CPGI-BUCH-1-1437390-4 40 TERMINAL BLOCKS & BARRIER STRIPS Modular Terminal Blocks LR25557 E63810 • An exceptionally compact block that accepts single or combinations of AWG wire sizes as large as #1/0 — at least 92 circuits per 6-foot length, 3/4 inch center-to-center spacing • Tubular screw contact style accepts AWG wire sizes from #12 thru #1/0, solid or stranded • Same block mounts on surface or channel — two-way mounting base fits standard channel or mounts directly to flat surfaces. • Packaged for rapid handling and assembly — snap-fit sections packaged 10 per carton • Contacts conservatively rated at 155 amperes per circuit when used with copper wire • Only one end section needed per block assembly • Readily identify circuits — blocks available with painted marking surface or use removable vinyl marking strip. Preprinted marking strips are also available. • Factory assembled blocks available • Nylon housing material for the most rugged applications • Allen head screw for aluminum wire — screw tip design helps protect aluminum wire from overtightening. Slotted screw head for copper wire. • Intermediate Heavy-Duty blocks snap-fit with 300 & 600V, Medium Duty phenolic, Heavy-Duty nylon, polypropylene and phenolic and Fuse and Switch blocks This line of 600 volt blocks is rated up to 150 A and is available in a standard version and a corrosion resistant version. 800 Series, Intermediate Heavy Duty, 600 V, 0.75" Pitch Description Tubular Screw, Painted End Section Same part used for both panel and channel mounting Part Number CPGI-BUCH-1437395-3 CPGI-BUCH-1-1437395-4 Buchanan Number 824-BU 830-BU Material & Finish Housing Material—Polyamide type 6/6, unfilled Max Continuous Temp.—125°C (257°F) Water Absorption (24hrs. % wt. gain)—1.5% Flammability—UL94V-2 Chemical Resistance—Resistant to aromatic hydrocarbons, strong alkalies Radiation Resistance (ergs g-1 (C)—8 x 107 Color—Translucent white Electrical Properties Voltage Rating—Blocks meet 600V clearance and creepage requirements of NEMA, UL, and CSA standards for general industrial control equipment and panelboards. Withstand voltages in excess of IEEE switchgear standards for 750V. Breakdown Voltage, AC, 60Hz— Contact-to-Contact: 8,800V Contact-to-Ground: 9000V Dielectric Strength — RH 40% @ Sea Level—470-385 Volts/mil thickness per ASTM D149 Operating Voltage—Blocks meet 600V creepage and clearance requirements; withstand voltage greatly exceeds standards for 750V UL High Voltage Arc Tracking (in./min.)—.01-.35 (.25-8.89) Contacts Standard Contacts Material—Electrical grade copper conductor Screws—Steel, zinc plated to resist corrosion in most applications Duramax Contacts (for highly corrosive atmospheres) Tubular Screw—Electrical grade copper tube with nickel plating; nickel plated brass screws. Nickel plating exceeds specification QQ-N-290 Class 1, Type VII. Wire Range—#12-1/0 AWG, solid or stranded Wire Strip Length—11/16" (17.46) Screw Type—7/16" (11.11) - 20 slotted headless screw Independent Testing Service Listing and Recognition UL Wire Sizes—Solid or Stranded, Tubular Screw 1 — #1/0 AWG, 1 — #1 AWG 1 — #2 AWG, 1 or 2 — #4 AWG 1, 2 or 3 — #6 AWG, 1, 2, 3 or 5 — #8 AWG 1 to 6 — #10 AWG, 1 to 7 — #12 AWG 41 TERMINAL BLOCKS & BARRIER STRIPS 800 Series, Intermediate Heavy Duty TERMINAL BLOCKS & BARRIER STRIPS Modular Terminal Blocks 400 Series, Ultra Heavy Duty LR25557 E63810 • Compact 2/0 or 250 kcmil (MCM) block - at least 57 circuits per 6- foot length, 1-3/16" (30.16) center-to-center spacing • High current capacity snap-fit sectional block — tubular contacts accept single or combinations of wire sizes as large as 250 kcmil (MCM) • Two contact styles available; rated up to 270 amperes for copper wire • Allen head screws allow maximum torque when using large wire sizes • Withstands voltages in excess of IEEE switchgear standards for 750 volts. Meets clearance and creepage spacing specified in UL, CSA, and NEMA Industrial Control Standards for 600 volts • Same block directly mounts on surface or channel mounts • Only one end section needed per block assembly • Readily identify circuits—order blocks with painted marking area or use removable vinyl marking strip. Preprinted marking strips are also available. • Factory assembled blocks available • Ultra Heavy-Duty phenolic block sections do not snap-fit with other block styles This Ultra Heavy Duty line includes the 400 Series rated up to 270 A. Material & Finish Housing Material—Phenolic, filled flame retardant Flammability—UL94V-1 Color—Black Contacts Material—Electrical grade copper conductor; plated steel screws resist corrosion Tubular Screw Type— Small: 1/2" (12.7) - 13 Hex Large: 3/4" (19.05) - 16 Hex socket set screw Mechanical Properties Pitch (terminal spacing)— 1.19” (30.23); 9 circuits/foot Wire Strip Length— Tubular Screw (small): 1" (25.4) Tubular Screw (large): 1" (25.4) Electrical Properties Maximum Current—255A for a single 250MCM wire Operating Voltage—Blocks meet 600V creepage and clearance requirements; withstand voltage greatly exceeds standards for 750V Wire Range—Tubular Screw (small): #4-#2/0 AWG solid or stranded; Tubular Screw (large): #6 AWG-250 kcmil (MCM) solid or stranded Dielectric Strength (RH 40% @ sea level)—300 V/mil thickness per ASTM D149 Breakdown Voltage, AC, 60Hz— Contact-to-Contact: 10,000V Contact-to-Ground: 10,000V UL High Voltage Arc Tracking (in./min.)—.49-.58 (12.45-14.73) Environmental Properties Max. Continuous Temperature— 150°C (302°F) Water Absorption (24hrs. % wt. gain)— .45% per ASTM D149 Chemical Resistance—Resistant to acids, alkalies, and aliphatic hydrocarbons and ketones per ASTM D543 Radiation Resistance (ergs g-1 (C)—2.7 x 108 UL Independent Testing Service Recognitions Tubular Screw: Catalog # 416 & 426-BU 1 #2/0 AWG, 1 #1/0 AWG, 1 #1 AWG, 1 or 2 #2 AWG, 1 to 3 #4 AWG, 1 to 3 #6 AWG, 1 to 4 #8 AWG, 1 to 6 #10 AWG, 2 to 8 #12 AWG, Tubular Screw: Catalog # 417 & 427-BU 1 #250kcmil (MCM), 1 #4/0 AWG, 1 #3/0 AWG, 1 or 2 #2/0 AWG, 1 or 2 #1/0 AWG, 1 or 2 #1 AWG, 1 to 3 #2 AWG, 1 to 4 #4 AWG, 1 to 5 #6 AWG 42 TERMINAL BLOCKS & BARRIER STRIPS Modular Terminal Blocks TERMINAL BLOCKS & BARRIER STRIPS Note: For Direct Mounting, use #10 pan head screws every six circuits. Recommended torque: 15-20 in.-lbs. Same part used for both panel and channel mounting. Description Tubular Screw, Painted Tubular Screw, Painted End Section Wire Range #14-2/0 #6-250 kcmil/MCM — 43 Part Number CPGI-BUCH-1437396-7 CPGI-BUCH-1437396-8 CPGI-BUCH-1437396-9 Catalog Number 426-BU 427-BU 430-BU TERMINAL BLOCKS & BARRIER STRIPS Modular Fuses & Switches 300 Series, Fuse & Switch High Density Blocks • Fuse and Switch Blocks rated 15A and 300V • High Density 0.36" (9.14) centerline spacing saves panel space; at least 33 circuits per foot Fuse Blocks • Provide in-line circuit protection for virtually any circuit or group of circuits — select contacts for terminated or unterminated wire • Remove, check, and replace fuses safely and quickly — switch action fuse blocks open circuits before fuse can be removed or installed • Contacts conservatively rated to 30 amperes LR25557 E63810 Switch Blocks • Quickly and easily interrupt a circuit or group of circuits — insert switch blocks directly in line. Contacts available for terminated or unterminated wire. • Keep circuits open for extended periods — switch blade can be removed entirely from block for lock-out protection • Rated to 15 amperes Common Features of 300 & 0300 Series • At least 91 circuits per 6-foot length, 3/4 inch center-to-center spacing • Blocks meet 600 volt clearance and creepage spacings specified in UL, CSA, and NEMA Industrial Control Standards • Choose nylon housing material • Dovetail base fits standard mounting channel — can also be mounted on flat surfaces • Only one end section needed per block assembly • Readily identify circuits — mark directly on white, matte-surface puller assembly, marking tab on block, or use removable marking tape • Open or close several circuits simultaneously — holes in puller handles allow use of nylon “ganging” rods • Fuse and Switch block sections snap-fit with 300 & 600 Volt, phenolic Medium Duty, Heavy Duty, and Intermediate Heavy Duty blocks. This broad line features High Density Blocks (Series 0135), Nylon & Polypropylene Blocks (Series 0300) and Phenolic Blocks (Series 300). 44 TERMINAL BLOCKS & BARRIER STRIPS Fuses & Switches - Nylon and Phenolic Fuse Block Strap Screw Type of Block Fuse Block Part Strap Screw Number Fuse Block Part Strap Clamp Number Channel Mount (Dovetail Base) Nylon 0311 0318 CPGI-BUCH-1437397-1 Fuse Block Tubular Screw Fuse Block Strap Clamp Fuse Block Part Tubular Screw Number CPGI-BUCH-1437397-3 0312 CPGI-BUCH-1437397-2 Contact Type Specifications Wire Range (AWG) Solid & Stranded 22-8 Wire Strip Length (in.) 18-8 18-8 — 1/2 1/2 10-32 binding head 8-32 pan head w/clamp 1/4"-28 set screw 25 A 25 A 25 A CPGI-BUCH-2-1437397-0 CPGI-BUCH-2-1437397-0 CPGI-BUCH-2-1437397-0 Screw Type Ampacity End Sections Channel Mount, Nylon 0300 Series - Phenolic Strap Screw Strap Clamp Tubular Screw Type of Block Strap Screw Part Number Strap Clamp Part Number Tubular Screw Part Number Direct Mount (Flat Base) Fuse Block with Puller 351 CPGI-BUCH-2-1437397-8 358 CPGI-BUCH-3-1437397-1 352 CPGI-BUCH-3-1437397-0 Channel Mount (Dovetail Base) Fuse Block with Puller 0351 CPGI-BUCH-1437397-9 0358 CPGI-BUCH-1-1437397-2 0352 CPGI-BUCH-1-1437397-0 Contact Type Specifications Wire Range (AWG) Solid & Stranded Wire Strip Length (in.) Screw Type Ampacity Fuse Blocks Switch Blocks End Sections No Contact, Flat Base No Contact, Dovetail Base 22-8 — 8-32 binding head 18-8 1/2 8-32 pan head w/clamp 18-8 1/2 1/4"-28 set screw 25A 15A 25A 15A 25A 15A CPGI-BUCH-2-14376397-4 CPGI-BUCH-14376397-5 CPGI-BUCH-2-14376397-4 CPGI-BUCH-14376397-5 45 CPGI-BUCH-2-14376397-4 CPGI-BUCH-14376397-5 TERMINAL BLOCKS & BARRIER STRIPS 0300 Series - Nylon TERMINAL BLOCKS & BARRIER STRIPS One-Piece Terminal Blocks B100 Series, One-Piece Phenolic Blocks Steel Screw w/ Strap LR25557 E63810 •T wo, four, six, eight, and twelve circuit models available — 5/8" (15.88) center-to-center contact spacing • No assembly required — each is a single, easily installed unit • Three contact styles available —strap screw, captive strap clamp, and moving tubular contact • Use wire up to #6 AWG with tubular contact. Strap screw and strap clamp contacts are available for #8 and smaller. • Withstand voltages in excess of IEEE standards for 750 volts. Meet clearance and creepage spacings specified in UL, CSA, and NEMA Industrial Control Standards for 600 Volts. • Strap contacts rated at 50 amperes — tubular contact conservatively rated at 70 amperes. • Pilot point screws supplied with strap screw and clamp contacts —speeds installation time • Plain white marking strip supplied with each block — circuits are easily identified • Special purpose blocks available—choose from blocks with solder posts, printed circuit board pins, or nuts on screw posts, removable circuit links, and a shorting bar Traditionally, these rugged One-Piece Blocks are the standard means of connection for heavy industrial applications like rail transport, utility, and traffic control industries. Ideal for dirty and vibration prone environments. B100, #B100 Series, One-Piece Blocks, 600 V - Phenolic Material & Finish Housing Material—Phenolic, filled flame retardant Flammability—UL94V-1 Color—Black Contacts Standard Material—Electrical grade copper or copper alloy conductor. Steel screws plated to resist corrosion in most industrial applications. Brass Material—For Corrosive Environment (2B100, 4B100 Series) Nickel plated brass straps and screws. Meets specification QQ-N-290A Class 1, Grade G Wire Range—Strap Screw: #18-8 AWG solid or stranded; Tubular Clamp: #14-6 AWG solid or stranded Screw Type—Strap Screw: #10-32 Binding Head; Tubular Clamp: #1/4"(6.35)-28 Set Screw Strap Screw—7/16" (11.11) max. lug width Mechanical Properties Pitch (terminal spacing)—.63" (16.00) Wire Strip Length—Strap Screw: as needed for lugging; Tubular Clamp: 1/2" (12.1) Electrical Properties Maximum Current—70A for a single #6 AWG wire Operating Voltage—Blocks meet 600V creepage and clearance requirements for general industrial control equipment and panelboards; greatly exceeds IEEE switchgear standards for 750 volts. Dielectric Strength (RH 40% @ sea level)—300 Volts/mil thickness per ASTM D149 UL High Voltage Arc Tracking (in./min.)—.49-.58 (12.45-14.73) Environmental Properties Max. Continuous Temperature—150°C (302°F) Water Absorption (24hrs. % wt. gain)—.45% per ASTM D570 Chemical Resistance—Resistant to acids, alkalies, and aliphatic hydrocarbons and ketones per ASTM D543 Radiation Resistance (ergs G-1 (C)—2.7 x 108 min UL Independent Testing Service Recognitions Wire Sizes—Solid or Stranded, Tubular Clamp 1—#6 AWG, 1—#8 AWG, 1or 2 — #10 AWG, 1or 2—#12 AWG, 1 to 3—#14 AWG, 1 —#10 & 1 —#12 AWG 1 — #12 & 1 — #14 AWG Steel Screw w/ Strap Standard Part Number 2 CPGI-BUCH-2-1437382-6 4 CPGI-BUCH-3-14373882-0 6 CPGI-BUCH-4-1437382-0 8 CPGI-BUCH-4-1437382-9 12 CPGI-BUCH-5-1437382-9 46 TERMINAL BLOCKS & BARRIER STRIPS Accessories Mounting Channels Description Miniature (#12) Steel Channel Break Away Steel Pre-Punched Aluminum Channel Screw Channel Clamps Part Number CPGI-BUCH-1437381-8 CPGI-BUCH-9-1437381-1 CPGI-BUCH-9-1437381-8 CPGI-BUCH-9-1437381-2 CPGI-BUCH-9-1437381-9 CPGI-BUCH-1437382-2 Universal Clamps Buchanan Number 12 60 63-BU 60-B-36 64 67 Snap-In Clamps Minature for #12 Channel Standard Length 3 feet 6 feet 3 feet 3 feet 6 feet 3 feet See-Thru Cover Series 100, 900, 200 100, 900, 200, 800 400, 300 Ganging Rod Channel Clamps Description Screw Channel Clamps Universal Clamps Snap-In Clamps Miniature for #12 See-Thru Cover See-Thru Cover See-Thru Cover Ganging Rod Nylon Holding Plug Part Number CPGI-BUCH-9-1437381-5 CPGI-BUCH-1437382-3 CPGI-BUCH-9-1437381-7 CPGI-BUCH-1437381-4 CPGI-BUCH-1-1437381-0 CPGI-BUCH-1-1437382-2 CPGI-BUCH-1-1437381-6 CPGI-BUCH-3-1437381-9 Jumper 2 pole Buchanan Number 61 68 62 11 13 71 23-BU 30-BU Jumper for Tubular Contacts Standard Length - - - - - - 2 feet Jumper for Strap Screw Series 100, 900, 200, 800 400, 300 100, 900, 200 100 900 200 900, 200, 800 Snap-Apart for Tubular Contacts Jumpers Description Nylon Holding Plug Jumper, 2 pole Jumpers For Tubular Contacts Jumper For Tubular Contacts Jumper For Tubular Contacts Jumper for Strap Screw Snap-apart For Tubular Contacts Part Number CPGI-BUCH-4-1437393-0 CPGI-BUCH-1437381-1 CPGI-BUCH-1437382-6 CPGI-BUCH-2-1437393-4 CPGI-BUCH-2-1437381-3 CPGI-BUCH-5-1437381-5 CPGI-BUCH-1-1437382-3 Buchanan Number 65-BU 10 70 42-BU 41-BU 43 73 47 Standard Length - - - - - - - Series 900, 200, 100 900 200 200 200 900 TERMINAL BLOCKS & BARRIER STRIPS Pre-Punched Aluminum Channel Break Away Steel Steel Channel Miniature Channel WIRE MANAGEMENT Cable Ties & Accessories AMP Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Mounting Head Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . 52 In-Line Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Push Mount Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Plenum Rated - Halar Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Releasable Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Identification & Flag Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Mounting Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Low Profile Screw Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Wall Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Screw Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Wing Push Mounts & Button Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Identification Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Plastic Wrap Plastic Cable Wrap SPIRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Retaining Clips Exterior Siding Wire Retaining Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Exterior Masonry Wire Retaining Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Duct Sealing System RDSS Sealing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Blank Duct Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 49 50 WIRE WIREMANAGEMENT MANAGEMENT Cable Ties & Accessories AMP cable ties are available in three grades of Nylon 6/6 • General purpose cable ties (NATURAL) are suitable for use in most practical applications at continuous temperatures up to 150 degrees Fahrenheit. • UV Stabilized cable ties (BLACK) ties are used in continuous or extended exposure to outdoor use. This nylon cable tie is a weather resistant grade, enduring additional ultraviolet (UV) light. • Heat Stabilized cable ties (BLACK) are used in continuous or extended exposure to high temperatures (up to 250 degrees Fahrenheit). These cable ties contain specially formulated heat stabilizers which provide additional thermal endurance. Heat stabilized nylons are engineered for continuous exposure to temperatures above 185 degrees Fahrenheit. The entire AMP cable tie line provides the following features and benefits: • Faster - low insertion and pull through force • Stronger - high tensile strength is achieved from one piece, advanced pawl, and teeth design • Purer - manufactured from filtered nylon reducing particle contamination • Easier - angled tail provides quicker initial insertion alignment and tail finger grips allow easier handling and tightening • Safer - rounded edges provide added safety and eliminates insulation damage • Consistent - formulated molding processes Selection information: dimensions in inches (millimeters) Catalog Number Miniature (18 lb.) Natural CPGI-CTY-04-18-NAT-C CPGI-CTY-04-18-NAT-M CPGI-CTY-04-18-BLK-C CPGI-CTY-04-18-BLK-M CPGI-CTY-06-18-NAT-C CPGI-CTY-06-18-BLK-C CPGI-CTY-08-18-NAT-C CPGI-CTY-08-18-NAT-M CPGI-CTY-08-18-BLK-C CPGI-CTY-08-18-BLK-M Description Length Width Thickness Max Bundle & UV Black Natural Nylon Natural Nylon UV Black Nylon UV Black Nylon Natural Nylon UV Black Nylon Natural Nylon Natural Nylon UV Black Nylon UV Black Nylon 4.12 (104.77) 4.12 (104.77) 4.12 (104.77) 4.12 (104.77) 6.18 (157.14) 6.18 (157.14) 8.1 (206) 8.1 (206) 8.1 (206) 8.1 (206) Intermediate (40 lb.) Natural & UV Black CPGI-CTY-05-40-NAT-C Natural Nylon CPGI-CTY-05-40-NAT-M Natural Nylon CPGI-CTY-05-40-BLK-C UV Black Nylon CPGI-CTY-05-40-BLK-M UV Black Nylon CPGI-CTY-08-40-NAT-C Natural Nylon CPGI-CTY-08-40-NAT-M Natural Nylon CPGI-CTY-08-40-BLK-C UV Black Nylon CPGI-CTY-08-40-BLK-M UV Black Nylon CPGI-CTY-11-40-NAT-C Natural Nylon CPGI-CTY-11-40-BLK-C UV Black Nylon CPGI-CTY-14-40-NAT-C Natural Nylon CPGI-CTY-14-40-BLK-C UV Black Nylon .095 (2.413) .095 (2.413) .095 (2.413) .095 (2.413) .095 (2.413) .095 (2.413) .094 (2.39) .094 (2.39) .094 (2.39) .094 (2.39) 5.84 (148.33) 5.84 (148.33) 5.84 (148.33) 5.84 (148.33) 8.88 (225.42) 8.88 (225.42) 8.88 (225.42) 8.88 (225.42) 11.5 (292) 11.5 (292) 14.5 (368.30) 14.5 (368.30) Standard (50 lb.) Natural, UV Black & Heat Stabilized Black CPGI-CTY-07-50-NAT-C Natural Nylon 7.56 (192.07) CPGI-CTY-07-50-NAT-M Natural Nylon 7.56 (192.07) CPGI-CTY-07-50-BLK-C UV Black Nylon 7.56 (192.07) CPGI-CTY-07-50-BLK-M UV Black Nylon 7.56 (192.07) CPGI-CTY-07-50-HS-BLK-C Heat Stabilized 7.56 (192.07) Black Nylon CPGI-CTY-11-50-NAT-C Natural Nylon 11.25 (285.75) CPGI-CTY-11-50-NAT-D Natural Nylon 11.25 (285.75) CPGI-CTY-11-50-BLK-C UV Black Nylon 11.25 (285.75) CPGI-CTY-11-50-BLK-D UV Black Nylon 11.25 (285.75) CPGI-CTY-11-50-HS-BLK-C Heat Stabilized 11.25 (285.75) Black Nylon .042 .042 .042 .042 .042 .042 .042 .042 .042 .042 (1.06) (1.06) (1.06) (1.06) (1.06) (1.06) (1.06) (1.06) (1.06) (1.06) 7/8 (22.22) 7/8 (22.22) 7/8 (22.22) 7/8 (22.22) 1.5 (38.10) 1-1/2 (38.10) 2-3/16 (55.56) 2-3/16 (55.56) 2-3/16 (55.56) 2-3/16 (55.56) Tensile Strength Mil-spec Reference Qty/ Bag Packs/ Carton 18 18 18 18 18 18 18 18 18 18 MS3367-4 MS3367-4 MS3367-4 MS3367-4 MS3367-4 MS3367-4 MS3367-4 MS3367-4 MS3367-4 MS3367-4 100 1000 100 1000 100 100 100 1000 100 1000 10 5 10 5 10 10 10 5 10 5 lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. .140 .140 .140 .140 .140 .140 .140 .140 .140 .140 .140 .140 (3.56) (3.56) (3.56) (3.56) (3.56) (3.56) (3.56) (3.56) (3.56) (3.56) (3.56) (3.56) .049 (1.24) .049 (1.24) .049 (1.24) .049 (1.24) .049 (1.24) .049 (1.24) .049 (1.24) .049 (1.24) .058 (1.473) .058 (1.473) .058 (1.473) .058 (1.473) 1-7/16 (36.51) 1-7/16 (36.51) 1-7/16 (36.51) 1-7/16 (36.51) 2-3/8 (60.33) 2-3/8 (60.33) 2-3/8 (60.33) 2-3/8 (60.33) 3-3/8 (85.72) 3-3/8 (85.72) 4 (101.60) 4 (101.60) 40 40 40 40 40 40 40 40 40 40 40 40 lbs. MS3367-5 lbs. MS3367-5 lbs. MS3367-5 lbs. MS3367-5 lbs. MS3367-5 lbs. MS3367-5 lbs. MS3367-5 lbs. MS3367-5 lbs. lbs. lbs. lbs. 100 1000 100 1000 100 1000 100 1000 100 100 100 100 10 5 10 5 10 5 10 5 10 10 10 10 .180 .180 .180 .180 .180 (4.572) (4.572) (4.572) (4.572) (4.572) .052 .052 .052 .052 .052 (1.32) (1.32) (1.32) (1.32) (1.32) 1-7/8 1-7/8 1-7/8 1-7/8 1-7/8 50 50 50 50 50 lbs. MS3367-1 lbs. MS3367-1 lbs. MS3367-1 lbs. MS3367-1 lbs. 100 1000 100 1000 100 10 5 10 5 10 .180 .180 .180 .180 .180 (4.572) (4.572) (4.572) (4.572) (4.572) .052 .052 .052 .052 .052 (1.32) (1.32) (1.32) (1.32) (1.32) 3-1/16 3-1/16 3-1/16 3-1/16 3-1/16 50 50 50 50 50 lbs. MS3367-7-9 100 lbs. MS3367-7-9 500 lbs. MS3367-7-9 100 lbs. MS3367-7-9 500 lbs. 100 51 (47.63) (47.63) (47.63) (47.63) (47.63) (77.79) (77.79) (77.79) (77.79) (77.79) 10 5 10 5 10 AMP Cable Ties continues next page WIRE MANAGEMENT AMP Cable Ties WIRE MANAGEMENT Cable Ties & Accessories AMP Cable Ties (continued) Catalog Number Description Length Width Thickness Max Bundle Standard (50 lb.) Natural, UV Black & Heat Stabilized Black CPGI-CTY-14-50-NAT-C Natural Nylon 14.56 (369.87) .180 (4.572) .052 (1.32) CPGI-CTY-14-50-NAT-D Natural Nylon 14.56 (369.87) .180 (4.572) .052 (1.32) CPGI-CTY-14-50-BLK-C UV Black Nylon 14.56 (369.87) .180 (4.572) .052 (1.32) CPGI-CTY-14-50-BLK-D UV Black Nylon 14.56 (369.87) .180 (4.572) .052 (1.32) CPGI-CTY-14-50-HS-BLK-C Heat Stabilized 14.56 (369.87) .180 (4.572) .052 (1.32) Black Nylon CPGI-CTY-17-50-NAT-C Natural Nylon 17.09 (434.16) .187 (4.749) .060 (1.52) CPGI-CTY-17-50-BLK-C UV Black Nylon 17.09 (434.16) .187 (4.749) .060 (1.52) Light Heavy-Duty, Heavy-Duty & Extra Heavy-Duty Natural, UV Black CPGI-CTY-15-120-NAT-L Natural Nylon 15.09 (383.36) .300 (7.62) .076 (1.930) CPGI-CTY-15-120-BLK-L UV Black Nylon 15.09 (383.36) .300 (7.62) .076 (1.930) CPGI-CTY-18-120-NAT-L Natural Nylon 17.70 (449.58) .305 (7.74) .080 (2.032) CPGI-CTY-18-120-BLK-L UV Black Nylon 17.70 (449.58) .305 (7.74) .080 (2.032) CPGI-CTY-24-120-NAT-L Natural Nylon 24.18 (630.22) .305 (7.74) .080 (2.032) CPGI-CTY-24-120-BLK-L UV Black Nylon 24.18 (630.22) .305 (7.74) .080 (2.032) CPGI-CTY-28-120-NAT-L Natural Nylon 28.50 (723.9) .305 (7.74) .080 (2.032) CPGI-CTY-28-120-BLK-L UV Black Nylon 28.50 (723.9) .305 (7.74) .080 (2.032) CPGI-CTY-25-175-NAT-L Natural Nylon 25.25 (641.35) .340 (8.64) .090 (2.29) CPGI-CTY-25-175-BLK-L UV Black Nylon 25.25 (641.35) .340 (8.64) .090 (2.29) CPGI-CTY-37-175-NAT-L Natural Nylon 37.25 (946.15) .340 (8.64) .090 (2.29) CPGI-CTY-37-175-BLK-L UV Black Nylon 37.25 (946.15) .340 (8.64) .090 (2.29) CPGI-CTY-48-175-NAT-L Natural Nylon 48.50 (1231.9) .340 (8.64) .090 (2.29) CPGI-CTY-48-175-GRY-L Gray Nylon 48.50 (1231.9) .340 (8.64) .090 (2.29) CPGI-CTY-48-175-BLK-L UV Black Nylon 48.50 (1231.9) .340 (8.64) .090 (2.29) CPGI-CTY-22-250-NAT-C Natural Nylon 21.93 (557.19) .494 (12.54) .086 (2.18) CPGI-CTY-22-250-BLK-C UV Black Nylon 21.93 (557.19) .494 (12.54) .086 (2.18) 4-1/8 4-1/8 4-1/8 4-1/8 4-1/8 (104.78) (104.78) (104.78) (104.78) (104.78) Tensile Mil-spec Strength Refence 50 50 50 50 50 Qty/ Packs/ Bag Carton lbs. MS3367-2-9 100 lbs. MS3367-2-9 500 lbs. MS3367-2-0 100 lbs. MS3367-2-0 500 lbs. 100 10 5 10 5 10 4-3/4 (120.65) 4-3/4 (120.65) 50 lbs. 50 lbs. 100 100 10 10 4-1/16 (103.18) 4-1/16 (103.18) 5-1/4 (133.35) 5-1/4 (133.35) 7 (177.80) 7 (177.80) 8 (203.20) 8 (203.20) 7-1/8 (182.56) 7-1/8 (182.56) 11 (279.40) 11 (279.40) 14-1/2 (368.30) 14-1/2 (368.30) 14-1/2 (368.30) 6 (152.40) 6 (152.40) 120 lbs. MS3367-3 120 lbs. MS3367-3 120 lbs. 120 lbs. 120 lbs. 120 lbs. 120 lbs. 120 lbs. 175 lbs. MS3367-10 175 lbs. MS3367-10 175 lbs. MS3367-13 175 lbs. MS3367-13 175 lbs. MS3367-16 175 lbs. MS3367-16 175 lbs. MS3367-16 250 lbs. 250 lbs. 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 100 100 10 10 10 10 5 5 5 5 5 5 5 5 5 5 5 5 5 Mounting Head Ties - Natural and UV Black • One piece design allows for quicker mechanical mounting and reduced cost • Secures and positions wire bundles, cables, hoses, etc. to panels or other surfaces with one mechanical fastener Selection information: dimensions in inches (millimeters) Catalog Number Description Length Width Thickness Max Bundle CPGI-CTY-05-30-MH-NAT-C Natural Nylon 5.8 (149.2) .138 (3.505) .045 (1.143) 1-1/4 (31.75) CPGI-CTY-05-30-MH-BLK-C UV Black Nylon 5.8 (149.2) .138 (3.505) .045 (1.143) 1-1/4 (31.75) CPGI-CTY-07-50-MH-NAT-C Natural Nylon 8 (203.2) .177 (4.495) .052 (1.32) 1-3/4 (44.45) CPGI-CTY-07-50-MH-BLK-C UV Black Nylon 8 (203.2) .177 (4.495) .052 (1.32) 1-3/4 (44.45) CPGI-CTY-11-50-MH-NAT-C Natural Nylon 11.7 (298.4) .191 (4.851) .061 (1.5459) 3 (76.20) CPGI-CTY-11-50-MH-BLK-C UV Black Nylon 11.7 (298.4) .191 (4.851) .061 (1.5459) 3 (76.20) CPGI-CTY-14-50-MH-NAT-C Natural Nylon 14.5 (368.3) .186 (4.724) .060 (1.52) 4 (101.60) CPGI-CTY-14-50-MH-BLK-C UV Black Nylon 14.5 (368.3) .186 (4.724) .060 (1.52) 4 (101.60) CPGI-CTY-16-120-MH-NAT-C Natural Nylon 15.7 (398) .298 (7.569) .075 (1.90) 4-1/16 (103.12) CPGI-CTY-16-120-MH-BLK-C UV Black Nylon 15.7 (398) .298 (7.569) .075 (1.90) 4-1/16 (103.12) 52 Tensile Strength 30 lbs. 30 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 120 lbs. 120 lbs. Screw Size No. 8 No. 8 No. 10 No. 10 No. 10 No. 10 No. 10 No. 10 1/4 1/4 Qty/ Bag 100 100 100 100 100 100 100 100 100 100 Packs/ Carton 10 10 5 5 5 5 5 5 5 5 WIRE MANAGEMENT Cable Ties & Accessories • Reduced head height compared to standard head designs • Increased safety, eliminates snags, cuts and abrasions to cables, hoses, products, and users • No sharp tail cutoffs - remaining tail slips back into head of tie leaving no exposed sharp edges • Quick and safe removal - simply cut and pry top crossbar to release cable tie, eliminating damage to wires, tubing, etc. • Flexible head design allows the head to easily flex around the total circumference of tubing or bundled wires • Tamper proof pawl located under the tie’s head makes it inaccessible when bundled • Easy handling finger grips on the tail provide a no slip grip during insertion and tensioning • Ideal applications: wire harnesses, confined spaces, control panels, marine, hoses, playgrounds, construction, appliances, and safety equipment Selection information: dimensions in inches (millimeters) Catalog Number Description Length Width Thickness Max Bundle CPGI-CTY-07-50-LP-NAT-C Natural Nylon 7.5 (191) .177 (4.495) .053 (1.35) 1-3/4 (44.45) CPGI-CTY-07-50-LP-BLK-C UV Black Nylon 7.5 (191) .177 (4.495) .053 (1.35) 1-3/4 (44.45) CPGI-CTY-16-120-LP-NAT-C Natural Nylon 16 (406.4) .300 (7.62) .075 (1.90) 41/6 (103.18) CPGI-CTY-16-120-LP-BLK-C UV Black Nylon 16 (406.4) .300 (7.62) .075 (1.90) 41/6 (103.18) Tensile Mil-Spec Strength Reference 50 lbs. MS3367-23 50 lbs. MS3367-23 120 lbs. 120 lbs. Qty/ Bag 100 100 100 100 Packs/ Carton 10 10 5 5 Push Mount Ties - Natural and UV Black • Quick mounting one piece-design securely attaches bundle to panel • Extra stability is created from the tensioning wings • Thickness variations in materials is easily overcome with tensioning wings Selection information: dimensions in inches (millimeters) Tensile Catalog Number Description Length Width Thickness Max Bundle Strength CPGI-CTY-07-50-PM-NAT-C Natural Nylon 7.9 (203.00) .189 (4.8) .062 (1.574) 1-15/16 (50.00) 50 lbs. CPGI-CTY-07-50-PM-BLK-C UV Black Nylon 7.9 (203.00) .189 (4.8) .062 (1.574) 1-15/16 (50.00) 50 lbs. CPGI-CTY-07-50-PMW-NAT-C Natural Nylon 7.8 (200.00) .189 (4.8) .062 (1.574) 1-15/16 (50.00) 50 lbs. CPGI-CTY-07-50-PMW-BLK-C UV Black Nylon 7.8 (200.00) .189 (4.8) .062 (1.574) 1-15/16 (50.00) 50 lbs. 53 Hole Diameter 1/4 (6.40) 1/4 (6.40) 1/4 (6.40) 1/4 (6.40) Panel Thickness 3/16 (3.55) 3/16 (3.55) 3/16 (3.55) 3/16 (3.55) Qty/ Bag 100 100 100 100 Packs/ Carton 5 5 5 5 WIRE MANAGEMENT In-Line Ties - Natural and UV Black WIRE MANAGEMENT Cable Ties & Accessories Plenum Rated - Halar Ties • Halar cable ties feature low smoke density and high flame-resistance, and are ideal for plenum areas where smoke generation is a concern Selection information: dimensions in inches (millimeters) Catalog Number Description Length Width Thickness Max Bundle CPGI-CTY-04-18-HL-C Maroon Halar 4.0 (102) .094 (2.4) .042 (1.07) 1/16 - 7/8 CPGI-CTY-08-50-HL-C Maroon Halar 8.0 (203) .178 (4.5) .053 (1.35) 1/16 - Tensile Strength 18 lbs 50 lbs Qty/ Bag 100 100 Packs/ Carton 5 5 Halar is a trademark of Sovay Solexis, Inc. Releasable Ties - Natural and UV Black • Temporary or Permanent Bundling allows for quick addition or removal of wires or items • Strap finger release latch allows easy access but reduces snags compared to top latch styles Selection information: dimensions in inches (millimeters) Catalog Number Description Length Width Thickness Max Bundle CPGI-CTY-05-50-RL-NAT-C Natural Nylon 5.905 (150.00) .299 (7.60) .050 (1.27) 1-3/8 (35.00) CPGI-CTY-05-50-RL-BLK-C UV Black Nylon 5.905 (150.00) .299 (7.60) .050 (1.27) 1-3/8 (35.00) CPGI-CTY-08-50-RL-NAT-C Natural Nylon 7.87 (200) .299 (7.60) .053 (1.35) 2 (50.00) CPGI-CTY-08-50-RL-BLK-C UV Black Nylon 7.87 (200) .299 (7.60) .053 (1.35) 2 (50.00) CPGI-CTY-12-50-RL-NAT-C Natural Nylon 11.81 (300) .299 (7.60) .053 (1.35) 3 (76.20) CPGI-CTY-12-50-RL-BLK-C UV Black Nylon 11.81 (300.00) .299 (7.60) .053 (1.35) 3 (76.20) 54 Tensile Strength 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. Qty/ Bag 100 100 100 100 100 100 Packs/ Carton 10 10 10 10 10 10 WIRE MANAGEMENT Cable Ties & Accessories WIRE MANAGEMENT Identification & Flag Cable Ties • One easy step to identify and bundle items • Flat ties extend from bundle to be easily seen when identification is critical • Identification ties reduce snags while providing support to the bundle Selection information: dimensions in inches (millimeters) Catalog Number Description Length Width Thickness Max Bundle CPGI-CTY-04-18-ID-NAT-C Natural Nylon 4.0 (102) .100 (2.54) .044 (1.12) 7/8 (22.22) CPGI-CTY-07-50-ID-NAT-C Natural Nylon 7.8 (200) .181 (4.59) .055 (1.40) 1-7/8 (47.63) CPGI-CTY-14-50-ID-NAT-C Natural Nylon 14.1 (358.10) .187 (4.749) .055 (1.40) 4 (101.60) Tensile Strength Pad Size 18 lbs. 5/16 x 1 50 lbs. 1/2 x 1.1/8 50 lbs. 1/2 x 1.1/8 Qty/ Bag 100 100 100 Packs/ Carton 5 5 5 Mounting Pads • Saves cable tie clinching time - the stay-n-place tab keeps cable tie head from sliding down behind bundle during applications and maintenance placement during horizontal applications • Easy insertion of cable ties - lead-n-feature funnels cable ties into position and countersunk screw hole allows cable ties to easily pass over screw head • Saves positioning time with the 4 sided entry and center screw hole Selection information: dimensions in inches (millimeters) Qty/ Packs/ Catalog Number Description Length Height Adhesive Height Width Bag Carton CPGI-CTY-MP-750-NAT-C Natural Nylon .74 (18.7) .19 (4.8) Rubber .05 (1.2) .20 (5.0) 100 5 CPGI-CTY-MP-750-BLK-C Black Nylon .74 (18.7) .19 (4.8) Rubber .05 (1.2) .20 (5.0) 100 5 CPGI-CTY-MP-1000-NAT-C Natural Nylon .99 (25.1) .20 (5.0) Rubber .06 (1.5) .20 (5.0) 100 5 CPGI-CTY-MP-1000-BLK-C Black Nylon .99 (25.1) .20 (5.0) Rubber .06 (1.5) .20 (5.0) 100 5 55 WIRE MANAGEMENT Cable Ties & Accessories Low Profile Screw Mounts • Reduces snags allowing bundles closer proximity to mounting material • Confined spaces & control panels or other areas where space is limited • Achieve extreme low height when combined with low profile cable ties Selection information: dimensions in inches (millimeters) Catalog Number Description Length CPGI-CTY-LPM1-NAT-C Natural Nylon .75 (19.05) Slot Height .12 (3.04) Slot Width Height Width .50 (12.70) .062 (1.587) .18 (4.57) Qty/ Bag 100 Packs/ Carton 5 Wall Mounts • Saves cable tie cinching time - the stay-in-place tab keeps cable tie head from sliding down during vertical applications and maintains placement during horizontal applications • Quickly secures and positions wire bundles, cables, hoses, etc. to walls • One piece design allows for quicker mounting with no mechanical fastener, reducing time and cost Selection information: dimensions in inches (millimeters) Shaft Head Catalog Number Description Height CPGI-CTY-WM-BLK-C Black Nylon 1.45/37.0 Shaft Height .248/6.3 56 Head Diameter .393/10.0 Slot Width .50/12.7 Head Width Depth .381/9.7 .492/12.5 Qty/ Bag 100 Packs/ Carton 5 WIRE MANAGEMENT Cable Ties & Accessories • Secure support deep cradle design provides maximum support for large bundles and tubing • Easy insertion of cable ties: deep recessed screw hole allows cable ties to pass over screw head Selection information: dimensions in inches (millimeters) Catalog Number Description Length Height Width CPGI-CTY-SM1-NAT-C Natural Nylon .59 (14.98) .27 (6.85) .37 9.39 CPGI-CTY-SM1-BLK-C Black Nylon .59 (14.98) .27 (6.85) .37 9.39 CPGI-CTY-SM2-NAT-C Natural Nylon .87 (22.09) .38 (9.65) .64 16.25 CPGI-CTY-SM2-BLK-C Black Nylon .87 (22.09) .38 (9.65) .64 16.25 Slot Height .062 (1.587) .062 (1.587) .125 (3.175) .125 (3.175) Slot Width .19 (4.82) .19 (4.82) .30 (7.62) .30 (7.62) Qty/ Bag 100 100 100 100 Packs/ Carton 5 5 5 5 Wing Push Mounts & Button Mounts • One piece design allows for quicker mounting with no mechanical fastener, reducing time and cost • Quickly secures and positions wire bundles, cables, hoses, etc. to panels • Easy insertion of cable ties through wide entry slot • Extra stability is created from the push mount tensioning wings • Saves cable tie cinching time. The button mount’s stay-n-place tab keeps cable ties from sliding during application Selection information: dimensions in inches (millimeters) Wing Push Mounts Wing Head Slot Mount Qty/ Packs/ Catalog Number Description Height Depth Width Width Width Width Bag Carton CPGI-CTY-PMW-NAT-C Natural Nylon .732 (18.6) .375 (9.5) .79 (20.1) .422 (10.72) .31 (8.1) .244 (6.2) 100 5 Button Mounts Shaft Button Slot Shaft Qty/ Packs Catalog Number Description Height Exposed Length Diameter Width Diameter Bag Carton CPGI-CTY-BM-BLK-C Black Nylon .535 (13.6) .248 (6.3) .287 (7.3) .634 (16.12) .196 (5.0) .299 (7.6) 100 5 57 WIRE MANAGEMENT Screw Mounts WIRE MANAGEMENT Cable Ties & Accessories Identification Plates • • • • Allows larger print when information and visibility is critical Increased surface area provides twice the area as conventional identification cable ties Orientation variety: apply to bundle vertically or horizontally For use with 18 lb., 40 lb., and 50 lb. cable ties Selection information: dimensions in inches (millimeters) Catalog Number Description Length Width CPGI-CTY-IDP-1-NAT-C Natural Nylon 1.57 (40.0) .787 (20.0) CPGI-CTY-IDP-2-NAT-C Natural Nylon 2.36 (60.0) .984 (25.0) Slot Thickness .039 (1.0) .039 (1.0) Slot Height Width .08 (2.03) .18 (4.57) .08 (2.03) .18 (4.57) Qty/ Bag 100 100 Packs/ Carton 5 5 Qty/ Bag 100 100 100 100 100 100 100 100 100 100 100 100 Packs/ Carton 5 5 5 5 5 5 5 5 5 5 5 5 Cable Clamps • • • • Designed to secure the routing of cables, harnesses, and hoses Radius edges protect against insulation, abrasion, and cutting hoses Quick alignment is achieved with bottom oval screw hole Accurate selection is made easy with clearly identified diameter sizes Selection information: dimensions in inches (millimeters) Screw Catalog Number Description Hole Diameter Width CPGI-CTY-CCL-125-NAT-C Natural Nylon .181 (4.6) .126 (3.2) .378 (9.6) CPGI-CTY-CCL-125-BLK-C Black Nylon .181 (4.6) .126 (3.2) .378 (9.6) CPGI-CTY-CCL-250-NAT-C Natural Nylon .181 (4.6) .250 (6.3) .394 (10.0) CPGI-CTY-CCL-250-BLK-C Black Nylon .181 (4.6) .250 (6.3) .394 (10.0) CPGI-CTY-CCL2-375-NAT-C Natural Nylon .181 (4.6) .374 (9.5) .472 (12.0) CPGI-CTY-CCL2-375-BLK-C Black Nylon .181 (4.6) .374 (9.5) .472 (12.0) CPGI-CTY-CCL2-500-NAT-C Natural Nylon .181 (4.6) .500 (12.7) .472 (12.0) CPGI-CTY-CCL2-500-BLK-C Black Nylon .181 (4.6) .500 (12.7) .472 (12.0) CPGI-CTY-CCL2-750-NAT-C Natural Nylon .181 (4.6) .764 (19.4) .472 (12.0) CPGI-CTY-CCL2-750-BLK-C Black Nylon .181 (4.6) .764 (19.4) .472 (12.0) CPGI-CTY-CCL2-1000-NAT-C Natural Nylon .181 (4.6) 1.00 (25.4) .472 (12.0) CPGI-CTY-CCL2-1000-BLK-C Black Nylon .181 (4.6) 1.00 (25.4) .472 (12.0) 58 Center to Center Thickness .374 (9.5) .055 (1.4) .374 (9.5) .055 (1.4) .394 (10.0) .055 (1.4) .394 (10.0) .055 (1.4) .492 (12.5) .059 (1.5) .492 (12.5) .059 (1.5) .598 (15.2) .059 (1.5) .598 (15.2) .059 (1.5) .717 1(8.2) .059 (1.5) .717 1(8.2) .059 (1.5) .866 (22.0) .071 (1.8) .866 (22.0) .071 (1.8) WIRE MANAGEMENT Plastic Cable Wrap SPIRAP Hand Tool • • • • • • • Provides abrasion protection for wires, cables, tubing, and hoses Attractive - makes neat, compact uniform bundles Break-out at any point along the bundle Moisture resistant - will not hold “cable-rotting” moisture Meets military and commercial specifications Available in three sizes converting from 1/16-inch (1.58) to 4-inch (101.60) diameter bundles Quickly applied by hand or by supplied hand tool A Selection information: dimensions in inches (millimeters) Catalog Number AMPS-0-0500000-1 AMPS-0-0500001-1 AMPS-0-0500002-1 B C Max. Bundle Dimensions O.D. Size Dia. Range A B C 1/8 (3.18) 1/16 - 1/2 (1.59 - 12.70) .125 (3.18) .031 (.70) .218 (5.54) 1/4 (6.35) 3/16 - 2 (4.76 - 50.8) .250 (6.25) .045 (1.14) .375 (9.53) 1/2 (12.70) 3/8 - 4 (9.53 - 101.6) .500 (12.70) .062 (1.57) .500 (12.70) Length Ft/Box M/Box 50 15.24 50 15.24 50 15.24 Std. Pack 50 50 50 SPIRAP Hand Tool Part Number 500901 Furnished with each box, the SPIRAP hand tool increases the spread of application and permits uniform wrapping along the bundle length. The hand tool is slotted for 1/8-inch (3.18), 1/4-inch (6.35) and 1/2-inch (12.70) SPIRAP tubing. 59 WIRE MANAGEMENT Plastic Cable Wrap WIRE MANAGEMENT Retaining Clips Exterior Siding Wire Retaining Clips Exterior siding clips offer a low cost, efficient means of routing and retaining wire on aluminum and vinyl siding. All clips snap under the siding lap joint. Selection information: dimensions in inches (millimeters) Catalog Number CPGI-061-0114A CPGI-061-0114V Type Aluminum Vinyl Depth 0.750 0.750 Height 0.750 0.980 Width 0.600 0.600 Std. Pack 5 5 Exterior Masonry Wire Retaining Clips Masonry Clips are supplied with pre-inserted hardened, zinc coated nails. These masonry clips can be mounted to cinder block, masonry, and other forms of concrete. All siding clips are made from high-impact flame-retardant polycarbonate and are compatible with current designs of datacom, CATV, and telecom wire. Selection information: dimensions in inches (millimeters) Catalog Number CPGI-063-0020 Type Masonry 60 Opening Dimension 0.500 Std. Pack 5 WIRE MANAGEMENT Duct Sealing Sytem RDSS Sealing System RDSS duct sealing system has been designed for use in conjunction with plastic, concrete, or steel ducts to provide a watertight duct seal. The RDSS duct sealing system seals cable ducts and helps to prevent flooding in cable vaults, access manholes, substation basements, and customer feeds. It can be installed while the water is flowing - see photograph. Provides watertight seal The RDSS sealing system consists of an inflatable, sealed bladder of flexible, metallic laminate material, which has pre installed, high-temperature sealant strips on both sides. The bladder is first inflated to 45 psi (three-bar) internal pressure, and then presses the sealant against the duct wall and onto the substrate. The bag uses a self-sealing gel material to seal the filling hole when the filling tube is removed. Seals multiple cable ducts For applications with three or more cables, an RDSS-CLIP is inserted between the cables. The RDSS CLIP is a high-temperature mastic mounted on an installation stick. It seals the area between the cables when used in conjunction with the RDSS inflatable bladder. Acceptable to use on medium voltage cables including unjacketed concentric neutral. Selection information: dimensions in inches (millimeters) Duct Inner Number of Cables in Duct / Maximum Cable Bundle Diameter Diameter 0, 1, or 2 Cables 3 or 4 Cables 5, 6, or 7 Cables 1.25 (32) RDSS-45 0.5 (13) RDSS-45, 1 RDSS-CLIP-45 0.3 (8) RDSS-45, 2 RDSS-CLIP-45 0.1 (3 ) 1.50 (38) RDSS-45 1.0 (25) RDSS-45, 1 RDSS-CLIP-45 0.8 (20) RDSS-45, 2 RDSS-CLIP-45 0.6 (15) 1.75 (45) RDSS-45 1.3 (32) RDSS-45, 1 RDSS-CLIP-45 1.05 (27) RDSS-45, 2 RDSS-CLIP-45 0.9 (22) 2.00 (50) RDSS-60 1.2 (30) RDSS-60, 1 RDSS-CLIP-75 1.0 (25) RDSS-60, 2 RDSS-CLIP-75 0.8 (20) 2.25 (57) RDSS-60 1.6 (41) RDSS-75, 1 RDSS-CLIP-75 1.4 (36) RDSS-75, 2 RDSS-CLIP-75 1.2 (31) 2.50 (64) RDSS-75 1.5 (38) RDSS-75, 1 RDSS-CLIP-75 1.3 (33) RDSS-75, 2 RDSS-CLIP-75 1.1 (28) 2.75 (70) RDSS-75 1.8 (46) RDSS-75, 1 RDSS-CLIP-75 1.6 (41) RDSS-75, 2 RDSS-CLIP-75 1.4 (36) 3.00 (75) RDSS-75 2.2 (56) RDSS-75, 1 RDSS-CLIP-75 2.0 (50) RDSS-75, 2 RDSS-CLIP-75 1.8 (46) 3.25 (83) RDSS-100 2.2 (56) RDSS-100, 1 RDSS-CLIP-100 2.0 (50) RDSS-100, 2 RDSS-CLIP-100 1.8 (46) 3.50 (89) RDSS-100 2.6 (66) RDSS-100, 1 RDSS-CLIP-100 2.4 (61) RDSS-100, 2 RDSS-CLIP-100 2.2 (56) 3.75 (95) RDSS-100 2.9 (74) RDSS-100, 1 RDSS-CLIP-100 2.7 (69) RDSS-100, 2 RDSS-CLIP-100 2.5 (64) 4.00 (100) RDSS-100 3.2 (80) RDSS-100, 1 RDSS-CLIP-100 3.0 (75) RDSS-100, 2 RDSS-CLIP-100 2.8 (70) 4.25 (108) RDSS-100 3.5 (89) RDSS-100, 1 RDSS-CLIP-100 3.3 (85) RDSS-100, 2 RDSS-CLIP-100 3.1 (79) 4.50 (114) RDSS-100 3.5 (89) RDSS-100, 1 RDSS-CLIP-100 3.3 (85) RDSS-100, 2 RDSS-CLIP-100 3.1 (79) 4.75 (121) RDSS-125 3.8 (97) RDSS-125, 1 RDSS-CLIP-125 3.6 (92) RDSS-125, 2 RDSS-CLIP-125 3.4 (87) 5.00 (125) RDSS-125 4.1 (104) RDSS-125, 1 RDSS-CLIP-125 3.9 (98) RDSS-125, 2 RDSS-CLIP-125 3.7 (93) 5.25 (133) RDSS-150† 4.3 (109) RDSS-150†, 1 RDSS-CLIP-150 4.1 (104) RDSS-150†, 2 RDSS-CLIP-150 3.9 (98) 5.50 (140) RDSS-150† 4.7 (120) RDSS-150†, 1 RDSS-CLIP-150 4.5 (114) RDSS-150†, 2 RDSS-CLIP-150 4.3 (109) 5.75 (146) RDSS-150† 4.9 (124) RDSS-150†, 1 RDSS-CLIP-150 4.7 (119) RDSS-150†, 2 RDSS-CLIP-150 4.5 (114) 6.00 (150) RDSS-150† 5.1 (129) RDSS-150†, 1 RDSS-CLIP-150 4.9 (124) RDSS-150†, 2 RDSS-CLIP-150 4.7 (120) 6.25 (159) RDSS-150† 5.4 (138) RDSS-150†, 1 RDSS-CLIP-150 5.2 (133) RDSS-150†, 2 RDSS-CLIP-150 5.0 (125) 6.50 - 8.00 (165 - 210mm) Ducts in this range require the use of RDSS-AD-210 adapter. Contact Tyco Electronics for application information. †See Ordering information. RDSS sealing system continues next page 61 WIRE MANAGEMENT Duct Sealing System WIRE MANAGEMENT Duct Sealing Sytem RDSS Sealing System continues Ordering information 1. In ducts where the cable/cable bundle is less than 2.4”(60mm) in diameter, an RDSS-AT/AP-150 device must be used in conjunction with the RDSS-150. 2. Standard package: RDSS = 10 kits/box or 3 kits/box RDSS-CLIP = 5 clips/box RDSS-TOOLS = 1 each/box, CO2 cartridges = 10 each/box, RDSS-AT/AP-150 = 1 each/box 3. Related test report: EDR-5253 4. S-1278 sealant, used in RDSS-CLIPS, is available separately. RDSS sealing clip RDSS duct sealing clips are to be used if the duct is occupied by more than two cables. The maximum number of cables sealed with one RDSS-CLIP is four. If more cables are to be sealed, one extra clip is needed for every three additional cables. Check with your Tyco Electronics representative for applications with more than seven cables. Catalog Number RDSS-CLIP-45 RDSS-CLIP-75 RDSS-CLIP-100 RDSS-CLIP-125 RDSS-CLIP-150 Kit Used With RDSS-45 RDSS-75 and RDSS-60 RDSS-100 RDSS-125 RDSS-150 RDSS Installation Tools RDSS duct seals can be installed with a variety of inflation tools having the capability of inflating RDSS to 45±3 psi (3 bar) of pressure. The tools Tyco Electronics offers are summarized in the table below. The tool will only accept 16-gr CO2 gas cylinders (listed below). RDSS-IT-16 RDSS-IG-SR-AS Catalog Number Description RDSS-IT-16 Inflation tool designed with an ON/OFF switch and an automatic pressure-monitoring system. The required CO2 gas cylinders (E7512-0160) must be ordered separately. E7512-0160 16-gr CO2 gas cylinders for the RDSS-IT-16 tool. Each gas cylinder inflates approximately four RDSS-100 duct seals. RDSS-IG-SR-AS Inflation tool designed for use with customer’s own source of nitrogen or compressed air. Features a pressure gauge, automatic shutoff, VGF valve connection, and two alternate connections for plastic or rubber hoses. E7512-0220 Tube snap assembly. Spare part for RDSS-IT-16 inflation tool. E7512-0240 Spare pressure gauge assembly for RDSS-IT-16 inflation tool. E7512-0260 Spare delivery pipe for RDSS-IT-16 inflation tool. S-1278-3 x 61 x 7620 RDSS sealant roll. RDSS-AT/AP-150 For use with the RDSS-150 in duct 5.25” or larger with cable/cable bundles less than 2.4” (60mm) in diameter. RDSS-AD-210 Adapter for ducts 6.5 - 8.0” (165 - 210mm) diameter E4540-1250 RDSS-LUBE for installation of RDSS. 62 Std. Pack 1 tool/box 10 cylinders/ box 1 tool/box 1 each/box 1 each/box 1 each/box 1 25-ft roll/box 1 each/box 4 each/box 25 each/box WIRE MANAGEMENT Duct Sealing Sytem Duct Plugs / Sealing Ducts Blank duct plugs effectively seal empty conduits to reduce the cost of cable placement and maintenance in new underground construction projects and routine work. These plugs prevent the flow of water and the costly sedimentation of duct banks and conduit systems while confining problems of dangerous vapors to their source. • • • • • High-impact plastic components, combined with durable elastic gaskets Corrosion proof and effective as long-term or temporary seals Water-tight and gas-tight Equipped with a rope tie device to allow the securing of pull rope to the plug’s back compression plate Removable and reusable Selection information: dimensions in inches (millimeters) Catalog Plug Duct ID Range Std. Number* Diameter Inch mm Pack CPGI-JM-BLA-07D100U 0.700 0.71 - 0.83 18.0 - 21.1 12 CPGI-JM-BLA-10D104U 1.000 0.96 - 1.16 24.4 - 29.5 12 CPGI-JM-BLA-12D148U 1.250 1.14 - 1.48 29.0 - 37.6 12 CPGI-JM-BLA-12D163U 1.375 1.30 - 1.63 33.0 - 41.4 12 CPGI-JM-BLA-15D183U 1.500 1.49 - 1.83 37.8 - 46.5 12 CPGI-JM-BLA-20D236U 2.000 1.83 - 2.36 46.5 - 59.9 12 CPGI-JM-BLA-25D296U 2.500 2.34 - 2.96 59.4 - 75.2 12 CPGI-JM-BLA-30D346U 3.000 2.99 - 3.46 75.9 - 87.9 12 CPGI-JM-BLA-35D400N 3.500 3.45 - 3.80 86.9 - 96.5 12 CPGI-JM-BLA-35D400U 3.500 3.45 - 3.80 86.9 - 96.5 12 CPGI-JM-BLA-40D402N 4.000 3.94 - 4.17 100.1 - 105.9 8 CPGI-JM-BLA-40D402U 4.000 3.94 - 4.17 100.1 - 105.9 8 CPGI-JM-BLA-40D402U-C 4.000 3.94 - 4.17 100.1 - 105.9 8 CPGI-JM-BLA-50D500U 5.000 4.58 - 5.02 116.3 - 127.5 8 CPGI-JM-BLA-50D535U 5.000 5.00 - 5.35 127 - 135.9 8 CPGI-JM-BLA-60D637U 6.000 5.82 - 6.37 147.8 - 161.8 8 CPGI-JM-BLA-80D816U 8.000 7.83 - 8.27 1989 - 210.1 8 * T - Temporary Plug, CR - CR Rubber Gasket, C - Custom Gasket, N - Nut Version 63 WIRE MANAGEMENT Blank Duct Plugs TELECOM / DATACOM / COAX Telecom Datacom Water-Resistant Telephone/CAT-5 Splice Kits & Covers . . . . . . . . . . . . . . . 67 Water-Resistant Drop Wire Splices & Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Coax Water-Resistant Coax Splice Kits & Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Water-Resistant Coax Boot Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 65 66 TELECOM TELECOM/ /DATACOM DATACOM/ /COAX COAX Telecom/Datacom The telephone wire splice kits and covers are designed for direct buried splicing of Telco and Datacom cables. These quickly installed, low-cost splice kits can be used to repair damaged telecom and datacom cables. The water-resistant, gel-filled construction seals out the environment, withstands 14 days immersion without signal degradation, and withstands extreme temperatures. One-piece housing snaps on and requires no special tools. Selection information Catalog Number CPGI-1116542-1 CPGI-1116542-1-K CPGI-1217204-1 CPGI-1217204-1-K Cable Type Telephone (2 Telephone (2 Telephone (2 Telephone (2 pr.) pr.) or 6 pr.) or 6 pr.) Connectors No Yes (4) No Yes Std. Pack 5 5 5 5 Water-Resistant Drop Wire Splices & Taps Tel-Splice Connectors Water-resistant insulation displacement, gel-filled splice and tap connectors provide an economical and reliable means of splicing telephone/CAT-5 cable conductors. These tiny splices and taps are highly durable and resistant to moisture and chemical attack. No pre-stripping required reduces operator preparation. Selection information Packs/ Catalog Number Cable Type Connectors Pcs./Pack Carton CPGI-552795-2 Telephone 2-Wire 20 5 CPGI-1-552678-2 Telephone 3-Wire 20 5 CPGI-1-553017-2 Telephone Half-Tap 20 5 CPGI-5-554374-7 Telephone Cap (No Gel) 20 5 67 TELECOM / DATACOM / COAX Water-Resistant Telephone/CAT-5 Splice Kits & Covers CERTI-SEAL Aerial Splice Closure TELECOM / DATACOM / COAX Coax Water-Resistant Coax Splice Kits & Covers CERTI-SEAL Coax Splice Closure Coax splice kits and covers are designed for direct buried splicing of Series RG-59 and RG-6 coaxial cables. These quickly installed, low-cost kits and covers can be used to repair damaged coax cable. The water-resistant gel-filled construction seals out environment, withstands 14 days immersion without signal degradation and withstands extreme temperatures. One-piece housing snaps on and requires no special tools. Selection information Packs/ Catalog Number Cable Type Connectors Pcs./Pack Carton CPGI-569224-1 Coax (6/59) No 1 5 CPGI-569224-1-K Coax (6) Yes 1 5 CPGI-569661-1 Coax (7/11) No 1 5 CPGI-569661-1-K Coax (11) Yes 1 5 Water-Resistant Coax Boot Covers Gel Closure for Sealing F-Connectors The VST gel closure system provides corrosion resistant sealing of an F-connector exposed to the outside environment. The housing contains innovative gel material and provides an efficient moisture block. The ease of installation together with the long-term protection makes VST a cost effective solution Selection information Packs/ Catalog Number Cable Type Connectors Pcs./Pack Carton CPGI-VST-02/1 Coax No 2 5 68 IDENTIFICATION SOLUTIONS Heat-Shrink Markers ShrinkMark Heat-Shrinkable Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Cable Markers CM-SCE Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HL Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HLX-NEL Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Permark Pre-Printed 316 Stainless Steel Markers . . . . . . . . . . . . . . . . . . . . . . Snap-On Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 72 73 74 74 Labels Self-Laminating Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Pressure Sensitive Polyester Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 ProjectMark Continuous Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Insta-Mark Wire Markers Pre-Printed Books . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Pre-Printed Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Write-On Books and Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Portable Marker Kit LM2020 Plus Marking Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Printers, Software & Accessories Printers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Ribbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 69 70 IDENTIFICATION IDENTIFICATIONSOLUTIONS SOLUTIONS Heat-Shrink Markers ShrinkMark sleeves are suitable for a wide variety of applications. Heat-shrinkable sleeves provide legible identification for all types of cables used by electrical contractors and instrumentation control manufacturers. Because ShrinkMark sleeves are extruded from Tyco Electronics tubing, they have a low installed profile with no edges to snag. The crosslinked polyolefin construction makes ShrinkMark sleeves resistant to abrasion, aggressive cleaning solvents, and industrial fluids. ShrinkMark sleeves are ideal for tough industrial environments, including switchgear, motor control centers, and terminal boxes. They shrink faster than conventional thermoplastic tags. • • • • • • • • • • Shrink ratio of 3:1 Expanded sleeve diameters from .125"(3.125mm) to 1.50" (38mm) Sleeves come in 2.00"(50mm) lengths Flame retardant. Sleeves meet UL 224 Print performance to military requirements ShrinkMark sleeves can be supplied pre-scored for a more economical use of material Several packaging options to choose from: 250, 1,000 or 2,500 pieces per box Standard colors are white and yellow Elliptical shape leaves un-shrunk sleeves in place Temperature Range: -30°C to 105°C Selection Information: dimensions in inches (millimeters) Product Order Code Replace - 9 with - 4 if Yellow is needed Wire Size ShrinkMark-18-2-9 #22 - #18 ShrinkMark-18-2-S1-9 #22 - #18 ShrinkMark-12-2-9 #18 - #12 ShrinkMark-12-2-S1-9 #18 - #12 ShrinkMark-10-2-9 #16 - #10 ShrinkMark-10-2-S1-9 #16 - #10 ShrinkMark-2-2-9 #10 - #2 ShrinkMark-2-2-S1-9 #10 - #2 ShrinkMark-250-2-9 #1 - 250 ShrinkMark-250-2-S1-9 #1 - 250 ShrinkMark-1000-2-9 350 - 1000 ShrinkMark-1000-2-S1-9 350 - 1000 Nominal Diameter 0.125 (3) 0.125 (3) 0.187 (5) 0.187 (5) 0.250 (6) 0.250 (6) 0.500 (13) 0.500 (13) 1.00 (25) 1.00 (25) 1.40 (36) 1.40 (36) Recovered Diameter 0.042 (1) 0.042 (1) 0.062 (2) 0.062 (2) 0.083 (2) 0.083 (2) 0.167 (4) 0.167 (4) 0.333 (9) 0.333 (9) 0.740 (19) 0.740 (19) ShrinkMark 10 - 2 - S2 - 9 (1K) Product name Standard package Blank = 250 sleeves per box (1K) = 1,000 sleeves per box (2.5K) = 2,500 sleeves per box Largest nominal conductor size in range Sleeve length in inches UL recognized to Standard 224 Number of scores Blank = No scores yields 1 each - 2" marker S1 = One score yields 2 each - 1" markers per sleeve S2 = Two scores yield 3 each - 5/8" markers per sleeve S3 = Three scores yield 4 each - 1/2" markers per sleeve Color 4 = Yellow 9 = White Recommended ® Certified C22.2 No. 198.1 Printers IDP-T208M-PRINTER IDP-T312M-PRINTER IDP-AM6310-110V-PRINTER Ribbons IDP-T208M-RIBBON IDP-TMS-RJS-RIBN-4RPSCE IDP-1892BK04-RIBBON 71 IDENTIFICATION SOLUTIONS ShrinkMark Heat-Shrinkable Sleeves IDENTIFICATION SOLUTIONS Cable Markers CM-SCE Cable Markers CM-SCE cable markers provide a reliable method of identification of larger cables and bundles. They can be installed using standard nylon tie wraps. • • • • • • able markers are a standard 2"(55mm) length that come in a .25"(6.25mm) or .50"(2.5mm) width C Flame retardant Cable Markers meet UL 224 Print performance to military requirements Standard color is white Temperature Range: -55°C to 135°C Selection Information Catalog Number Description IDP-CM-SCE-25-4H-9 1/4" Cable Marker, 4 hole IDP-CM-SCE-50-4H-9 1/2" Cable Marker, 4 hole IDP-CM-SCE-50-6H-9 1/2" Cable Marker, 6 hole Std. Pack 250 250 250 Recommended Printers IDP-AM6310-110V-PRINTER Ribbons IDP-1892BK04-RIBBON HL Cable Markers HL cable markers are a cost effective way to identify cables already terminated. Like CM-SCE cable markers, cable ties are used to secure the label to cables or bundles. • Easy to use fan-fold format for easy kitting and marker selection • Cable markers are available in 1.75"(44mm) – 3.50" (87.5mm) lengths and .375" (9.4mm) – 1.0" (25mm) widths • Standard color is white • Temperature Range: -55°C to 135°C Selection Information: dimensions in inches (millimeters) Catalog Number IDP-HL104WE1TS025B IDP-HL104WE1TS033B IDP-HL104WE1TS038B IDP-HL104WE1TS050B IDP-HL104WE1TS070B IDP-HL203WE1TS025B IDP-HL203WE1TS033B IDP-HL203WE1TS038B IDP-HL203WE1TS050B IDP-HL203WE1TS070B IDP-HL253WE1TS025B IDP-HL253WE1TS033B IDP-HL253WE1TS038B IDP-HL253WE1TS050B IDP-HL253WE1TS070B Dimensions W x H 1.800 x 0.400 (45.00 x 10.40) 2.100 x 0.400 (52.00 x 10.40) 2.300 x 0.400 (58.00 x 10.40) 2.750 x 0.400 (70.00 x 10.40) 3.500 x 0.400 (90.00 x 10.40) 1.800 x 0.800 (45.00 x 20.30) 2.100 x 0.800 (52.00 x 20.30) 2.300 x 0.800 (58.00 x 20.30) 2.750 x 0.800 (70.00 x 20.30) 3.500 x 0.800 (90.00 x 20.30) 1.800 x 1.000 (45.00 x 25.30) 2.100 x 1.000 (52.00 x 25.30) 2.300 x 1.000 (58.00 x 25.30) 2.750 x 1.000 (70.00 x 25.30) 3.500 x 1.000 (90.00 x 25.30) Recommended Printers IDP-T312M-PRINTER Ribbons IDP-TMS-RJS-RIBN-4RPSCE 72 Printable Area W x H 1.000 x 0.400 (25.00 x 10.40) 1.300 x 0.400 (33.00 x 10.40) 1.500 x 0.400 (38.00 x 10.40) 2.000 x 0.400 (50.00 x 10.40) 2.750 x 0.400 (70.00 x 10.40) 1.000 x 0.800 (25.00 x 20.30) 1.300 x 0.800 (33.00 x 20.30) 1.500 x 0.800 (38.00 x 20.30) 2.000 x 0.800 (50.00 x 20.30) 2.750 x 0.800 (70.00 x 20.30) 1.000 x 1.000 (25.00 x 25.30) 1.300 x 1.000 (33.00 x 25.30) 1.500 x 1.000 (38.00 x 25.30) 2.000 x 1.000 (50.00 x 25.30) 2.750 x 1.000 (70.00 x 25.30) Pcs/ Pack 1000 1000 1000 1000 1000 500 500 500 500 500 250 250 250 250 250 Std. Pack 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 IDENTIFICATION SOLUTIONS Cable Markers Tyco Electronics HLX markers are assembled in Narrow Edge Leading (NEL) format for use in the T208M printer. Markers are manufactured from low fire hazard polyolefin material making them ideal in applications where low smoke, low toxicity and zero halogen are critical. • • • • Ideal for pre- or post- termination assembly Attach using standard cable ties Available in white and yellow Temperature Range: -40°C to 105°C Selection Information: dimensions in inches (millimeters) Catalog Number IDP-HLX125WE4NEL60S IDP-HLX125WE2NEL60S IDP-HLX125YW4NEL60S IDP-HLX125YW2NEL60S Marker Dimensions 3.15 x 0.49 (80 3.15 x 0.49 (80 3.15 x 0.49 (80 3.15 x 0.49 (80 x x x x 12.5) 12.5) 12.5) 12.5) Number of Printable Area 2.35 x 0.4 (60 x 2.35 x 0.4 (60 x 2.35 x 0.4 (60 x 2.35 x 0.4 (60 x Recommended Printers IDP-T208M-PRINTER Ribbons IDP-T200-RIBBON-1966 73 10.50) 10.50) 10.50) 10.50) Markers Across 4 2 4 2 Std. Pack 200 200 200 200 IDENTIFICATION SOLUTIONS HLX-NEL Cable Markers IDENTIFICATION SOLUTIONS Cable Markers Permark Pre-Printed 316 Stainless Steel Markers Permark stainless steel markers and identification plates are designed to withstand the most hostile environments. Using state-of-the-art technology and no inks, the marking process produces a permanent, deep surface mark. Permark markers are produced for individual customer requirements on a fast turn-around basis. • • • • • • Pre-marked to customer requirements Transfer of data files electronically Excellent chemical, abrasion, corrosion, and weather resistance One-piece, 316 stainless steel construction Stainless steel cable ties are also available Temperature Range: -80°C to 500°C Selection Information: dimensions in inches (millimeters) Catalog Number IDP-PM09512 IDP-PM09512-BLANK IDP-PM07507 IDP-PM07507-BLANK IDP-SST141-316 IDP-SST71-316 Description Stainless Steel 4mm, 3.74 x 0.47 (95 x 12) marker Pre-Printed (max 25 characters) Stainless Steel 4mm, 3.74 x 0.47 (95 x 12) marker - Blank Stainless Steel 4mm, 2.95 x 0.28 (75 x 7) marker Pre-Printed (max 20 characters) Stainless Steel 4mm, (75 x 70) marker - Blank SS cable tie 0.18 x 14.3 (4.6 x 360), Ties/ Pack 100 SS cable tie 0.18 x 7.9 (4.6 x 200), Ties/ Pack 100 Std. Pack 1 1 1 1 100 100 Snap-On Markers Snap-on markers represent the best snap-on wire marking system available. Convenient and easy to use, these markers are supplied on a “wand” applicator that simplifies and reduces installation time and saves on the cost of marking. • • • • Perfect way to permanently and rapidly mark cables and wires after installation Resistant against oils, cleaning agents, and fuels Markers come in white with black print. Color-coding options available for markers 0–9 Temperature Range: -40°C to 106°C Selection Information: dimensions in inches Catalog Number STD03W-x STD06W-x STD09W-x STD12W-x STD15W-x STD17W-x STD21W-x STD24W-x STD15MO STD17MO STD21MO STD24MO Description Wand Color Cable diameters 0.076 - 0.104 - 30 markers/wand, 10 wands/pack Green Cable diameters 0.104 - 0.140 - 30 markers/wand, 10 wands/pack Red Cable diameters 0.140 - 0.180 - 30 markers/wand, 10 wands/pack Blue Cable diameters 0.180 - 0.240 - 30 markers/wand, 10 wands/pack Yellow Cable diameters 0.232 - 0.340 - markers in loose packs, wand separate Cable diameters 0.340 - 0.460 - markers in loose packs, wand separate Cable diameters 0.433 - 0.610 - markers in loose packs, wand separate Cable diameters 0.590 - 0.750 - markers in loose packs, wand separate Wand for marker size 15 Orange Wand for marker size 17 Orange Wand for marker size 21 Gray Wand for marker size 24 Gray *Replace “x” in Catalog Number with the number or letter required on the markers. 74 Pcs. / Pack 300 300 300 300 50 50 50 50 1 1 1 1 IDENTIFICATION SOLUTIONS Labels Self-Laminating labels offer a fast and inexpensive way to identify wire and cable. Because these labels wrap over themselves, creating a seal, the printed surface is protected from solvents, oil, water, and abrasion. Self-laminating labels are able to run through various thermal transfer printers. •S elf-laminating labels offer a white area for printed or handwritten information and a clear wrap that winds around and protects the information • Protects printed information from chemicals and frequent handling • Designed to withstand exposure to oil, solvents, and water • Vinyl material with acrylic adhesive • UL recognized for indoor use • Temperature Range: -40˚C to 80˚C Selection Information: dimensions in inches (millimeters) Maximum Print Area Label Catalog Number Cable OD Height Width Height IDP-SB050100WE10 .20 (5.1) .33 (8.5) .50 (12.7) 1.0 (25.4) IDP-SB050143WE10 .30 (7.6) .50 (12.7) .50 (12.7) 1.437 (36.5) IDP-SB100143WE5 .30 (7.6) .50 (12.7) 1.0 (25.4) 1.437 (36.5) IDP-SB200143WE2.5 .30 (7.6) .50 (12.7) 2.0 (50.8) 1.437 (36.5) IDP-SB080150WE10 .30 (7.6) .50 (12.7) .80 (20.3) 1.50 (38.1) IDP-SB100225WE5 .48 (12.2) .75 (19) 1.0 (24.4) 2.25 (57.2) IDP-SB200225WE2.5 .48 (12.2) .75 (19) 2.0 (50.8) 2.25 (57.2) IDP-SB100375WE2.5 .88 (22.4) 1.0 (25.4) 1.0 (25.4) 3.75 (95.3) IDP-SB200375WE2.5 .88 (22.4) 1.0 (25.4) 2.0 (50.8) 3.75 (95.3) IDP-SB100594WE1 1.40 (35.5) 1.50 (38.1) 1.0 (25.4) 5.94 (151) IDP-SB190594WE1 1.40 (35.5) 1.50 (38.1) 1.90 (48.3) 5.94 (151) IDP-SB200743WE1 1.90 (48.3) 1.50 (38.1) 2.0 (50.8) 7.437 (189) Labels/Roll 10,000 10,000 5,000 2,500 10,000 5,000 2,500 2,500 2,500 1,000 1,000 1,000 These standard labels fit inside the T312M Printer or they can feed into a T208M Printer using the IDP-T200-SPINDLE T208M Size Rolls IDP-SB050100WE5-T200 .20 (5.1) .33 (8.5) .50 (12.7) IDP-SB050143WE5-T200 .30 (7.6) .50 (12.7) .50 (12.7) IDP-SB100143WE2.5-T200 .30 (7.6) .50 (12.7) 1.0 (25.4) IDP-SB080150WE5-T200 .30 (7.6) .50 (12.7) .80 (20.3) IDP-SB100225WE2.5-T200 .48 (12.2) .75 (19) 1.0 (25.4) IDP-SB200225WE1-T200 .48 (12.2) .75 (19) 2.0 (50.8) IDP-SB100375WE1-T200 .88 (22.4) 1.0 (25.4) 1.0 (25.4) IDP-SB200375WE1-T200 .88 (22.4) 1.0 (25.4) 2.0 (50.8) IDP-SB100594WE0.5-T200 1.40 (35.5) 1.50 (38.1) 1.0 (25.4) IDP-SB200743WE0.5-T200 1.90 (48.3) 1.50 (38.1) 2.0 (50.8) 1.0 (25.4) 1.437 (36.5) 1.437 (36.5) 1.50 (57.2) 2.25 (57.2) 2.25 (57.2) 3.75 (95.3) 3.75 (95.3) 5.94 (151) 7.734 (189) 5,000 5,000 2,500 5,000 2,500 1,000 1,000 1,000 500 500 These labels have a smaller core that allows them to fit inside of the T208M Printer. However, these are not recommended for the T312M Printer. Recommended Printers IDP-T208M-PRINTER IDP-T312M-PRINTER Ribbons IDP-T208M-RIBBON IDP-TMS-RJS-RIBN-4RPSCE 75 IDENTIFICATION SOLUTIONS Self-Laminating Labels IDENTIFICATION SOLUTIONS Labels Pressure Sensitive Polyester Labels Tyco Electronics offers a wide range of label products for thermal transfer printing applications. Several material types and adhesives are available providing guaranteed results for your application. Tyco Electronics is a UL-recognized label supplier. •L abels made of polyester provide the best material for your application • Permanent acrylic adhesive provides excellent bond to many surfaces: tubing, wiring, cables or panels • No heat curing process required • Excellent for barcode applications • Multiple die-cut sizes available • MP – Metalized Polyester • WP – White Polyester • Temperature Range: -40˚C to 150˚C Selection Information: dimensions in inches (millimeters) Labels per Catalog Number Width Height Material T208M Roll IDP-MP-191064-10-8A .75 (19) .25 (6.4) Metalized Polyester No 10,000 IDP-MP-203127-10-8A .80 (20.3) .50 (12.7) Metalized Polyester No 10,000 IDP-MP-254127-10-8A 1.0 (25.4) .50 (12.7) Metalized Polyester Yes 10,000 IDP-MP-254254-10-8A 1.0 (25.4) 1.0 (25.4) Metalized Polyester Yes 10,000 IDP-MP-381064-10-8A 1.50 (38.1) .25 (6.4) Metalized Polyester Yes 10,000 IDP-MP-381191-5-8A 1.50 (38.1) .75 (19) Metalized Polyester No 5,000 IDP-MP-508254-5-8A 2.0 (50.8) 1.0 (25.4) Metalized Polyester Yes 5,000 IDP-MP-508318-2.5-8A 2.0 (50.8) 1.25 (31.8) Metalized Polyester Yes 2,500 IDP-MP-699254-5-8A 2.75 (70) 1.0 (25.4) Metalized Polyester Yes 5,000 IDP-MP-762381-2.5-8A 3.0 (76.2) 1.50 (38.1) Metalized Polyester Yes 2,500 IDP-MP-762508-2.5-8A 3.0 (76.2) 2.0 (50.8) Metalized Polyester Yes 2,500 IDP-MP-101635-2.5-8A 4.0 (101.6) 2.50 (63.5) Metalized Polyester Yes 2,500 IDP-WP-040040-25-9 .157 (4) .157 (4) White Polyester No 25,000 IDP-WP-064064-25-9 .25 (6.4) .25 (6.4) White Polyester No 25,000 IDP-WP-080080-10-9 .315 (8) .315 (8) White Polyester No 10,000 IDP-WP-950950-10-9 .375 (9.5) .375 (9.5) White Polyester Yes 10,000 IDP-WP-114040-25-9 .45 (11.4) .157 (4) White Polyester No 25,000 IDP-WP-127111-10-9 .50 (12.7) .437 (11.1) White Polyester Yes 10,000 IDP-WP-165102-10-9 .65 (16.5) .40 (10.2) White Polyester Yes 10,000 IDP-WP-165051-25-9 .65 (16.5) .20 (5.1) White Polyester No 25,000 IDP-WP-178095-10-9 .70 (17.8) .375 (9.5) White Polyester No 10,000 IDP-WP-191064-10-9 .75 (19) .25 (6.4) White Polyester No 10,000 IDP-WP-203127-10-9 .80 (20.3) .50 (12.7) White Polyester No 10,000 IDP-WP-229364-10-9 .90 (22.9) .25 (6.4) White Polyester Yes 10,000 IDP-WP-254097-10-9 1.0 (25.4) .38 (9.7) White Polyester Yes 10,000 IDP-WP-254127-10-9 1.0 (25.4) .50 (12.7) White Polyester Yes 10,000 IDP-WP-254254-10-9 1.0 (25.4) 1.0 (25.4) White Polyester Yes 10,000 IDP-WP-318064-10-9 1.25 (31.8) .25 (6.4) White Polyester Yes 10,000 IDP-WP-381020-10-9 1.50 (38.1) .08 (2) White Polyester Yes 10,000 IDP-WP-381064-10-9 1.50 (38.1) .25 (6.4) White Polyester Yes 10,000 IDP-WP-381190-5-9 1.50 (38.1) .75 (19) White Polyester No 5,000 IDP-WP-508127-10-9 2.0 (50.8) .5 (12.7) White Polyester Yes 10,000 IDP-WP-508254-5-9 2.0 (50.8) 1.0 (25.4) White Polyester Yes 5,000 IDP-WP-508318-2.5-9 2.0 (50.8) 1.25 (31.8) White Polyester Yes 2,500 IDP-WP-508064-10-9 2.0 50.8) .25 (6.4) White Polyester Yes 10,000 IDP-WP-523841-1.5-9 2.06 (52.3) 3.31 (84.1) White Polyester Yes 1,500 IDP-WP-700254-5-9 2.75 (70) 1.0 (25.4) White Polyester Yes 5,000 IDP-WP-762381-2.5-9 3.0 (76.2) 1.50 (38.1) White Polyester Yes 2,500 IDP-WP-762508-2.5-9 3.0 (76.2) 2.0 (50.8) White Polyester Yes 2,500 IDP-WP-101635-2.5-9 4.0 (101.6) 2.50 63.5) White Polyester Yes 2,500 IDP-WP-101165-0.85-9 4.0 (101.6) 6.5 (165) White Polyester Yes 900 * All labels are compatible with T312M-Printer, but only those marked “Yes” in the T208M column are compatible with T208M Printer. Recommended Printers IDP-T208M-PRINTER IDP-T312M-PRINTER Ribbons IDP-1330-0607-T200 IDP-1330-0607-10 76 IDENTIFICATION SOLUTIONS Labels ProjectMark (TTPA) is a durable, high strength polyester material that can be used as warning and service labels, rating plates, and a way to identify cable trays—all of which can be produced on demand. • • • • • • • High tack acrylic adhesive Resistant to moisture/humidity 4 printable continuous widths in several colors Material comes on a 100' reel and ranges from 1.0" (25mm) to 4.0"(100mm) wide Standard white ProjectMark labels have a 5–7 year outdoor life Apply a UV protection laminate (IDP-NPVF) to provide 15 year protection Temperature Range: -40˚C to 150˚C Standard Colors are White (WE) and Metalized Polyester (MP) Additional colors include the following: OE = Orange, GN = Green, BE = Blue, RD = Red, BK = Black, YW = Yellow, CL = Clear Selection Information: dimensions in inches Catalog Number IDP-TTPA100WE-10* IDP-TTPA100YW-10* IDP-TTPA200MP-10 IDP-TTPA200WE-10 IDP-TTPA300MP-10 IDP-TTPA300WE-10 IDP-TTPA400MP-10 IDP-TTPA400WE-10 Description Continuous Polyester Continuous Polyester Continuous Polyester Continuous Polyester Continuous Polyester Continuous Polyester Continuous Polyester Continuous Polyester 100 100 100 100 100 100 100 100 Ft Ft Ft Ft Ft Ft Ft Ft Roll Roll Roll Roll Roll Roll Roll Roll - 1 1 2 2 3 3 4 4 Wide, White Wide, White Wide, Metalized Poly Wide, White Wide, Metalized Poly Wide, White Wide, Metalized Poly Wide, White *1 inch wide rolls are only available in White and Yellow. Recommended Printers IDP-T208M-PRINTER* IDP-T312M-PRINTER Ribbons IDP-1330-0607-T200 IDP-1330-0607-10 * Software adjustments required to use the T208M with ProjectMark. Call 866-374-9655 for support. 77 Std. Pack 1 1 1 1 1 1 1 1 IDENTIFICATION SOLUTIONS ProjectMark Continuous Labels IDENTIFICATION SOLUTIONS Insta-Mark Wire Markers Insta-Mark Wire Marker Books & Dispensers Insta-Mark Wire Marker Books and Dispensers offer a portable and convenient pocket-sized solution of vinyl impregnated cloth tape wire markers and self-laminating labels. Each item is packaged for Point-of-Purchase merchandising and provides an array of letters, numbers, symbols, or colors to easily identify any type of wire and/or terminal block. Pre-Printed Marker Books (PPMB) contain 10 pages of pre-cut markers 1-1/4" long, totaling 450 wire markers with 450 matching terminal markers sized 3/16" x 3/16". Write-On Self-Laminating Marker Books (WOMB) contain 10 pages of pre-cut self laminating markers made of .004" thick clear vinyl film, using an acrylic adhesive and mounted on a silicone release liner. The service temperature is -40°C to 93°C. Pre-Printed Marker Dispensers (PPMD) are a portable wire marker system. Each dispenser contains 10 rolls of marker tape. Each roll contains 76 individual markers with a pre-determined length of 1-1/4" and a width of 1/4". Legends available are 0-9, A-J or the NEMA colors. Write-On Marker Dispensers (WOMD) are a portable and disposable dispenser containing a roll of precut Self-Laminating Wire Markers. Each marker has a white area available for legend inscription using a pen or pencil. The adhesive is an aggressive acrylic that is impervious to oil and water with a service temperature range of -40°C to 121°C. Selection Information: dimensions in inches Catalog Number Description CPGI-PPMB-01 Insta-Mark Pre-Printed Marker Book - 0-9 CPGI-PPMB-02 Insta-Mark Pre-Printed Marker Book - A-Z, 1-15, +, -, / CPGI-PPMB-03 Insta-Mark Pre-Printed Marker Book - 1-45 CPGI-PPMB-04 Insta-Mark Pre-Printed Marker Book - 1, 2, 3 CPGI-PPMB-05 Insta-Mark Pre-Printed Marker Book - A, B, C CPGI-PPMB-06 Insta-Mark Pre-Printed Marker Book - T1, T2, T3 CPGI-PPMB-07 Insta-Mark Pre-Printed Marker Book - L1, L2, L3 CPGI-PPMB-08 Insta-Mark Pre-Printed Marker Book - 46-90 CPGI-PPMB-09 Insta-Mark Pre-Printed Marker Book - 10 NEMA COLORS CPGI-PPMB-10 Insta-Mark Pre-Printed Marker Book - AC, DC, POS, NEG, GND, CPGI-PPMB-11 Insta-Mark Pre-Printed Marker Book - Burglar Alarm CPGI-PPMB-12 Insta-Mark Pre-Printed Marker Book - 0-9, L1-L3, T1-T3 CPGI-PPMB-13 Insta-Mark Pre-Printed Marker Book - 1-30 CPGI-PPMB-14 Insta-Mark Pre-Printed Marker Book - 1-45,+/-, L1-L3, T1-T3, CPGI-PPMB-15 Insta-Mark Pre-Printed Marker Book - 1, 2, 3, A, B, C, L1-L3, T1-T3 CPGI-PPMB-16 Insta-Mark Pre-Printed Marker Book - 1-45, 46-90, A-Z, +, -, /, 0 CPGI-PPMB-20 Insta-Mark Pre-Printed Marker Book - Circuit Breaker (3 SET) CPGI-PPMB-21 Insta-Mark Pre-Printed Marker Book - Circuit Breaker (1 SET) CPGI-PPMB-22 Insta-Mark Pre-Printed Marker Book - Fire Alarm CPGI-WOMB-B30 Insta-Mark Write-on Marker Book - Label Size 1.0 x 5.0 CPGI-WOMB-B50 Insta-Mark Write-on Marker Book - Label Size 0.5 x 1.25 CPGI-WOMB-B60 Insta-Mark Write-on Marker Book - Label Size 1.0 x 2.5 CPGI-WOMB-B75 Insta-Mark Write-on Marker Book - Label Size .75 x 1.67 CPGI-PPMD-0-9 Insta-Mark Preprinted Marker Dispenser 0,1,2,3,4,5,6,7,8,9 CPGI-PPMD-A-J Insta-Mark Preprinted Marker Dispenser A,B,C,D,E,F,G,H,I,J CPGI-PPMD-NEMA Preprinted Marker Dispenser NEMA COLORS (Wht, Yel, Org, Red, Blu, Grn, Vio, Brn, Gry, Blk) CPGI-PPMDRF-0-9 Preprinted Marker Dispenser REFILL 0,1,2,3,4,5,6,7,8,9 CPGI-PPMDRF-A-J Preprinted Marker Dispenser REFILL A,B,C,D,E,F,G,H,I,J CPGI-PPMDRF-NEMA Preprinted Marker Dispenser REFILL NEMA COLORS (Wht, Yel, Org, Red, Blu, Grn, Vio, Brn, Gry, Blk) CPGI-WOMD-13 Insta-Mark Write-on Marker Dispensers - Label Size .75 x3.0 CPGI-WOMD-16 Insta-Mark Write-on Marker Dispensers - Label Size .75 x6.0 CPGI-WOMD-51 Insta-Mark Write-on Marker Dispensers - Label Size .75 x1.25 CPGI-WOMD-52 Insta-Mark Write-on Marker Dispensers - Label Size .75 x1.75 78 Std. Pack 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 5 5 5 5 5 IDENTIFICATION SOLUTIONS Portable Marker Kit The LM2020 Plus system is an advanced portable thermal label printer. It is designed for both labeling and bar coding. The LM2020 Plus system is quick and easy to use in the field, office, or shop. The LM2020 Plus marker material and ribbon are pre-loaded into a snap-in cartridge. This allows for repeatable, error free loading into the printer. Features • Minimum media width of 0.125" (3.2mm). Maximum media width of 1.0" (25mm) • 67 point size ranging from 6 point to 72 point • 10 resident bar codes • Alphanumeric sequencing • Battery-operated or AC power supply-operated • Product and ribbon comes housed in easy-to-install cartridges Materials available • Shrink tube wire and cable markers (White & Yellow) • Self-laminating wrap-around wire and cable markers • Industrial labels for tray and pipe identification Advantages over other portable systems • No smearing—Ink dries immediately • One-step loading process—No separate ribbon and markers to load • 300 dpi thermal print quality—Superior print quality compared to 9-pin dot matrix printers • Savings—Very affordable portable thermal printing system Selection Information: dimensions in inches Catalog Number Description LM2020PLUS-PRINTER-KIT Handheld printer, protective jacket, 6 ni-cad batteries LM2020PLUS-2800MAH-NICAD LM 2020 Rechargeable Batteries LM-CASE LM 2020 Hard Sided Carrying Case LM-1/8-TUBE-WE Shrinktube 1/8" x 100" Cartridge, White #16 - #22 LM-1/8-TUBE-YW Shrinktube 1/8" x 100" Cartridge, Yellow #16 - #22 LM-3/16-TUBE-WE Shrinktube 3/16" x 100" Cartridge, White #12 - #18 LM-3/16-TUBE-YW Shrinktube 3/16" x 100" Cartridge, Yellow #12 - #18 LM-1/4-TUBE-WE Shrinktube 1/4" x 100" Cartridge, White #10 - #16 LM-1/4-TUBE-YW Shrinktube 1/4" x 100" Cartridge, Yellow #10 - #16 LM-1/2-TUBE-WE Shrinktube 1/2" x 100" Cartridge, White #1 - #12 LM-1/2-TUBE-YW Shrinktube 1/2" x 100" Cartridge, Yellow #1 - #12 LM-1/2-TAPE-BK 0.5" x 40' Industrial Tape- White on Black LM-1/2-TAPE-CR 0.5" x 40' Industrial Tape- Black on Clear LM-1/2-TAPE-WE 0.5" x 40' Industrial Tape- Black on White LM-1/2-TAPE-YW 0.5" x 40' Industrial Tape- Black on Yellow LM-1-TAPE-BK 1" x 40' Industrial Tape- White on Black LM-1-TAPE-CR 1" x 40' Industrial Tape- Black on Clear LM-1-TAPE-WE 1" x 40' Industrial Tape- Black on White LM-1-TAPE-YW 1" x 40' Industrial Tape- Black on Yellow LM-1/2-VINYL-CR 0.5" x 40' Vinyl Industrial Tape- Black on Clear LM-1/2-VINYL-RD 0.5" x 40' Vinyl Industrial Tape- Black on Red LM-1/2-VINYL-WE 0.5" x 40' Vinyl Industrial Tape- Black on White LM-1/2-VINYL-YW 0.5" x 40' Vinyl Industrial Tape- Black on Yellow LM-1-VINYL-CR 1" x 40' Vinyl Industrial Tape- Black on Clear LM-1-VINYL-RD 1" x 40' Vinyl Industrial Tape-Black on Red LM-1-VINYL-SR 1" x 40' Vinyl Industrial Tape-Black on Silver LM-1-VINYL-WE 1" x 40' Vinyl Industrial Tape-Black on White LM-1-VINYL-YW 1" x 40' Vinyl Industrial Tape-Black on Yellow LM-1/2-SL Self-Lam 1" x .50" Print Area 1" x .25" 230 each. Fits #16-#22 LM-3/4-SL Self-Lam 1" x .75" Print Area 1" x .375" 250 each. Fits #10-#16 LM-1-SL Self-Lam 1" x 1" Print Area 1" x .375" 200 each. Fits #10-#12 LM-1-1/4-SL Self-Lam 1" x 1.25" Print Area 1" x .50" 170 each. Fits #8-#12 LM-2-1/2-SL Self-Lam 1" x 2.50" Print Area 1" x .75" 108 each. Fits #6-#10 LM-4-SL Self-Lam 1" x 4˝ Print Area 1" x 1" 81 each. Fits #4-#6 79 Std. Pack 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 IDENTIFICATION SOLUTIONS LM2020 PLUS Portable Hand-Held Marking Kit IDENTIFICATION SOLUTIONS Accessories System Printers, Software, & Accessories These printers have been selected to suit a range of identification requirements and offer excellent legibility and mark permanence. An extensive range of ribbons has been designed for use with the Tyco Electronics identification products. These ribbons ensure excellent mark permanence and legibility to applicable industry specifications. Thermal Transfer Printers T208M Printer T208M Printer Kit (Contains T208M-Printer & T208M-Ribbon) medium volume, 200 dpi printer. Lightweight printer with a 4.1" printhead that can print sleeves and labels. Parallel and USB ports provided. T208M-C-Printer comes with cutter for continuous labels, such as ProjectMark. T312M Printer T312M Printer is a high performance, yet cost effective thermal transfer printer with a 4.1" printhead. Robust, industrial computer-driven thermal transfer printer. This 300 dpi printer has been specially designed to print the full range of Tyco Electronics’ cable identification and labeling products giving the optimum in flexibility, print quality and permanence. With dual 32 bit processors this printer is ideal for high volume users. T312S-C-Printer comes with optional cutter, ideal for ProjectMark continuous labels, not recommended for ShrinkMark sleeves. Dot-Matrix Printer AM6310 Printer Specifically designed by Tyco Electronics, the AM6310 is a heavy-duty, industrial dot matrix printer with a high impact 24-pin print head. Automatic media thickness detection and a high impact print head make the AM6310 the best industrial printer available for heavy gauge wire marker and tag materials, and the 24-pin print head produces high quality text printing with fast print speeds. Standard AM6310 printer models are designed to print on Tyco Electronics wire marker sleeves and dot matrix pressure sensitive label and tag products. WinTotal Software WinTotal software is a powerful Windows based package that makes identification marking quick and easy. The Windows environment gives access to a huge array of font options, including non-English fonts and also allows simple importing and manipulation of graphics and logos. • Pre-loaded with all of Tyco Electronics identification products • Powerful import and export functions: reads wire lists from spreadsheets, and text files • Incremental alpha and numeric fields • Double-sided marker printing • Automatic or manual routing to multiple printers • Network compatible WinTotal USB Dongle option available - Allows software registration to be purchased once and shared among different computers simply by plugging the dongle into an available USB port. Selection Information Catalog Number Description IDP-T208M-PRINTER Medium Vol. Thermal Trans Printer Kit, 4" Print head, IDP-T208M-C-PRINTER Medium Vol. Thermal Trans Printer Kit, 4" Print head, with cutter IDP-T312M-PRINTER High Vol. Thermal Trans Printer Kit, 4" Print head, 3MB RAM IDP-T312S-C-PRINTER High Vol. Thermal Trans Printer Kit, 4" Print head, 3MB RAM, with cutter IDP-AM6310-110V-PRINTER AM-6310 Dot Matrix Printer Kit IDP-WINTOTAL-SWARE WinTotal Software IDP-WINTOTAL-SWARE-DGLUS WinTotal Software with USB Dongle 80 Std. Pack 1 1 1 1 1 1 1 IDENTIFICATION SOLUTIONS Accessories Printer IDP-T208M-PRINTER IDP-T312M-PRINTER Ribbon Print Media IDP-T208M-RIBBON ShrinkMark sleeves & SB labels IDP-1330-0607-T200 TTPA & MP, WP, WV labels IDP-T200-RIBBON-1966 HLX-NEL cable markers IDP-TMS-RJS-RIBN-4RPSCE ShrinkMark sleeves, SB labels, HL cable markers IDP-1330-0607-10 TTPA & MP, WP, WV labels IDP-AM6310-110V-PRINTER IDP-1892BK04-RIBBON ShrinkMark sleeves & CM-SCE cable markers Selection Information Catalog Number Description IDP-T208M-RIBBON Ribbon for T208M printer, use with heat-shrink sleeves & SB labels, 242' (74M) IDP-1330-0607-T200 Ribbon for T200 printers, use with TTPA, MP, WP, WV labels, 242' (74M) IDP-T200-RIBBON-1966 Ribbon for T200 printers, use with HLX-NEL cable markers, 242' (74M) IDP-TMS-RJS-RIBN-4RPSCE T300-T400 Series Ribbon for heat-shrink sleeves & SB labels, 4.33" wide, 984' (300M) IDP-1330-0607-10 T300-T400 Series Ribbon for TTPA, MP, WP, WV labels, 4.33" wide, 984' (300M) IDP-1892BK04-RIBBON AM-6310-Ribbon designed for heat-shrink sleeves and CM-SCE cable markers Std. Pack 1 1 1 1 1 1 Accessories Catalog Number Description IDP-T200-SPINDLE Feeds TTPA, MP, WP, SB (standard), and other labels into T208M IDP-PAYOFF-CRADEL Feeds SHRINKMARK-18/12/10 (2.5K box) and -2/250/1000 (1K box) into T208M IDP-T200-CASE Hard-sided gray case with foam interior, ideal for travel with T208M Printer CPGI-GLOW-GUN Flameless heat gun for shrinking ShrinkMark sleeves or thin wall tubing 81 Std. Pack 1 1 1 6 IDENTIFICATION SOLUTIONS Ribbons IDENTIFICATION SOLUTIONS SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices (1000 V) Cold-Applied GelWrap Splice Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 GILS In-Line Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 RVS Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Heat-Shrink MWTM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 WCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 FCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 CRSM Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 CRSM CT Cable Tap Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 MRS Repair Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 ALK Splice Sealing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 LVSA-3 Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 LV-MSK Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Low Voltage Stub Splices & Motor Connection Kits (1000 V) GelCap Splice Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 RVC Splice Cover Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 MCK Motor Connection Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Low Voltage Taps GTAP Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 GelCap SL Street Light Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 GHFC H-Frame Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 GelPort Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Medium Voltage Terminations (5-15 kV) TFT-R Terminations (5-15 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 MOD-3-TFT Modifications Kit (5 -15 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 83 84 LOW SPLICES, VOLTAGE TAPS & SPLICES TERMINATIONS & TAPS Low Voltage In-Line Splices Water Resistant Wraparound Splice Closures (1000 V) Tyco Electronics’ GelWrap splice closures quickly and conveniently insulate and seal buried electrical connections rated up to 1000 volts. The robust, yet compact, design is engineered to handle the harsh environments of direct burial and manhole applications. GelWrap splice closures are equally well suited for insulation and jacket repair. GelWrap UF splices include the UF connector. Fast and easy installation Installers will appreciate the simple wraparound design and dependable gel sealing performance. Simply wrap and snap the closure on any cable in the use range. The gel in the closure seals on contact. Installation is literally a snap. The GelWrap splice closure can be applied on all common compression connectors and low-voltage cables. Many in-line mechanical connectors can be covered as well. 96J4 Insulating Splice Sleeve for Underground Conductors 600V E91151 IDJZ1 Submersible Dependable performance The factory cured PowerGel silicone sealant in the GelWrap closure encapsulates the connection. Since the gel is easily stretched and very sticky, it basically forms around the cable and connector sticking to everything including itself. Moisture cannot enter the splice. Selection Information: dimensions in inches (millimeters) Maximum Sleeve Connector General Use Catalog Number Length Conductor Size Opening Diameter Range GelWrap-18/4-100 4.0 (100) #12 – 4/0 (4 - 95) 1.0 (25) 0.15 – 0.70 (4 - 18) GelWrap-18/4-150 6.0 (150) #12 – 4/0 (4 - 95) 3.0 (75) 0.15 – 0.70 (4 - 18) GelWrap-18/4 -200 8.0 (200) #12 – 4/0 (4 - 95) 5.0 (125) 0.15 – 0.70 (4 - 18) CPGI-GelWrap-18/4-200 8.0 (200) #12 - 4/0 (4 - 95) 5.0 (125) 0.15 - 0.70 (4 - 18) CPGI-GelWrap-18/4-200UL* 8.0 (200) #12 - 4/0 (4 - 95) 4.0 (100 0.15 - 0.70 (4-18) GelWrap-18/4-250 10.0 (250) #12 – 4/0 (4 - 95) 7.0 (175) 0.15 – 0.70 (4 - 18) CPGI-GelWrap-18/4-250UL* 10 (250) #2 - 4/0 (4 - 95) 6.0 (150) 0.40 - 1.30 (10 - 33) GelWrap-18/4-300 12.0 (300) #12 – 4/0 (4 - 95) 9.0 (225) 0.15 – 0.70 (4 - 18) GelWrap-33/10-150 6.0 (150) #2 – 500 (35 - 240) 2.0 (50) 0.40 – 1.30 (10 - 33) CPGI-GelWrap-33/10-250 10.0 (250) #2 - 500 (35 - 240) 6.0 (150) 0.40 - 1.30 (10 - 33) GelWrap-33/10-200 8.0 (200) #2 – 500 (35 - 240) 4.0 (100) 0.40 – 1.30 (10 - 33) GelWrap-33/10-250 10.0 (250) #2 – 500 (35 - 240) 6.0 (150) 0.40 – 1.30 (10 - 33) GelWrap-33/10-250-I350M4* 10.0 (250) #6 – 350 (16 - 180) 5 (125) 0.40 – 1.30 (10 - 33) GelWrap-33/10-300 12.0 (300) #2 – 500 (35 - 240) 8.0 (200) 0.40 – 1.30 (10 - 33) GelWrap-33/10-350 14.0 (350) #2 – 500 (35 - 240) 10.0 (250) 0.40 – 1.30 (10 - 33) GelWrap-50/20-200 8.0 (200) 250 – 750 2.0 (50) 0.80 – 1.50 (20 - 38) GelWrap-50/20-250 10.0 (250) 250 – 750 4.0 (100) 0.80 – 1.50 (20 - 38) GelWrap-50/20-300 12.0 (300) 250 – 750 6.0 (150) 0.80 – 1.50 (20 - 38) GelWrap-50/20-350 14.0 (350) 250 – 750 8.0 (200) 0.80 – 1.50 (20 - 38) GelWrap-50/20-400 16.0 (400) 250 – 750 10.0 (250) 0.80 – 1.50 (20 - 38) CPGI-GelWrap-UF-200 8.0 (200) 14/2 - 8/3 w/ground included connectors CPGI-GelWrap-UF-250UL* 10 (250) 14/2 - 8/3 w/ground included connectors Std. Pack 6 6 6 5 5 6 5 6 6 5 6 6 12 12 10 12 12 12 12 12 5 5 *Notes: Listed for submersible applications For other sizes or applications, a minimum seal length is required on each side of connector opening or jacket damage: GelWrap closure 18/4 series 1.5" (38mm) GelWrap closure 33/10 series 2.0" (51mm) GelWrap closure 50/20 series 3.0" (75mm) *Includes mechanical connector Product Performance Testing Test Conditions ANSI C119.1 – 1986 600 V insulated underground Chemical Resistance Fluid immersion, 168 hours @ 23°C, 75% elongation retention minimum - 10W-40 motor oil - 10% hydrochloric acid - 15% sodium chloride - 20% sodium hydroxide - ETX 60280 antifreeze (1000 hours) Accelerated Aging 1000 hours @ 135°C - 93% retention tensile strength - 82% retention elongation at break 85 Ordering Information 1. Selection is based on typical dimensions for low-voltage insulated cables. 2. Related test reports: EDR-5343 - 18/4; EDR-5356 - 33/10, EDR-5367 for 50/20, EDR-5356 for GelWrap-33/10-250-I350M4 (A four screw connector is included). For connector information refer to the Connectors and Terminals section of this catalog. SPLICES, TAPS & TERMINATIONS GelWrap Splice Closures SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices GILS In-Line Splices Water Resistant Splice Kit for Power Cable (1000 V) The Tyco Electronics’ GILS gel in-line splice kit offers a state-of-the-art sealed splice for underground, buried, and overhead applications. GILS closures offer a fast and simple method for splicing, insulating, and environmentally sealing low-voltage cable splices. The GILS closure, with its revolutionary PowerGel sealant, covers and seals the splice quickly and easily, saving both time and effort. Simply install the connector, place on the closure, and snap closed. It’s that easy—no tapes, mastic, tools or mixing are required. The splice is ready to bury-no waiting to cure. • Connector accommodates copper and/or aluminum cables • Qualified to ANSI C119.1-1986 for underground splicing • UV resistant • Qualified for temperatures from -40°C to 90°C • Connector included • RUS accepted connector blocks and splices for secondary. Water-tight for use in all locations Selection Information Catalog Number GILS-4/0 CPGI-GILS-4/0 GILS-350 Conductor Size (AWG/kcmil) #2 – 4/0 #2 – 4/0 1/0 – 350 Std. Pack 18 or 72 each 5 18 Ordering Information 1. Based on typical dimensions for low-voltage insulated cables. 2. Related test reports: EDR-5298, EDR-5394 RVS Splices “Roll-on” Splices for 1/C Power Cable (1000 V) RVS splice cover kits are the easy “roll-on” way to insulate and seal cable connections up to 1000V. The gripping force of the specially formulated EPDM elastomer combines with the high-performance sealant to form a water-resistant, insulating sleeve that is UL listed and CSA certified for direct burial application over in-line compression connectors. RVS splice cover sleeves feature a dual-wall design with an entrapped lubricant, making installation fast and simple. The elastomeric sleeve rolls onto the cable with minimal effort, even at temperatures below –15°F (–25°C). The cable can be energized immediately. It is ideal for use where gas or electric heating devices are not approved. ® Qualified to ANSI C119.1-1986. CSA certified to C22.2 No. 198.2. UL listed in accordance with std. UL 486D, RUS listed accept for use as a secondary tap or splice cover. For use on standard poly- or elastomeric-insulated cables. Use to insulate and seal in-line compression connectors or to seal terminal lugs. Selection Information: dimensions in inches (millimeters) Maximum Catalog Conductor Size Cable O.D. Sleeve Connector Number (AWG/kcmil) (Min. – Max.) Length Length RVS-11 #8 - 2/0 .22 - .68 (6 - 17) 8.0 (205) 5.00 (127) CPGI-RVS-11 #8 - 2/0 .22 - .68 (6 - 17) 8.0 (205) 5.00 (127) RVS-12 1/0 - 250 0.50 - 0.90 (13 - 23) 9.5 (241) 4.50 (114) CPGI-RVS-12 1/0 - 250 0.50 - 0.90 (13 - 23) 9.5 (241) 4.50 (114) RVS-13 250 - 600 0.70 - 1.20 (18 - 30) 12.0 (305) 7.00 (178) CPGI-RVS-13 250 - 600 0.70 - 1.20 (18 - 30) 12.0 (305) 7.00 (178) RVS-14 600 - 1000 0.95 - 1.50 (24 - 38) 14.0 (356) 9.00 (229) Ordering Information 1. Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage insulated cable. Confirm selection with dimensions to assure proper sizing. 2. Kits do not contain connectors. The RVS splice cover selection information mentioned above covers copper and aluminum in-line compression connections. 3. Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips. 4.Standard package: 5 kits/box or 50 kits/box. 5.Related test report: EDR-5167 For connector information refer to the Connectors and Terminals section of this catalog. 86 SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices Medium-Wall Sealant-Coated or Uncoated Tubing (600 V) • Sealant-coated MWTM tubing (-S designation) is for use as insulation/jacket repair up to 600 V or for general sealing and rejacketing of polymeric- or elastomeric-insulated cables up to 35kV • RUS accepted as jacket restoration of JCN cable • Uncoated MWTM tubing (-U or -A/U) is for cable rejacketing only • 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions Selection Information: dimensions in inches (millimeters) Sealant-Coated, Cut-Length Tubing Catalog Number Use Range Min. – Max. MWTM-10/3-1200-S 0.13 – 0.35 (3 – 9) MWTM-16/5-1200-S 0.25 – 0.55 (6 – 14) MWTM-25/8-1200-S 0.35 – 0.85 (9 – 22) MWTM-35/12-1200-S 0.50 – 1.25 (13 – 32) MWTM-50/16-1200-S 0.65 – 1.70 (17 – 43) MWTM-85/25-1200-S 1.00 – 2.90 (25 – 74) MWTM-115/34-1200-S 1.40 – 3.90 (36 – 99) MWTM-140/42-1200-S 1.80 – 4.70 (46 – 119) Uncoated, Spooled Tubing Catalog Number Use Range Min. – Max. MWTM-10/3-A/U 0.13 – 0.35 (3 – 9) MWTM-16/5-A/U 0.25 – 0.55 (6 – 14) MWTM-25/8-A/U 0.35 – 0.85 (9 – 22) MWTM-35/12-A/U 0.50 – 1.25 (13 – 32) MWTM-50/16-A/U 0.65 – 1.70 (17 – 43) Uncoated, Cut-Piece Tubing Catalog Number MWTM-85/25-1500/U MWTM-115/34-1500/U MWTM-140/42-1500/U Cut-Piece Length 48 (1200) 48 (1200) 48 (1200) 48 (1200) 48 (1200) 48 (1200) 48 (1200) 48 (1200) Min. Cont. Length 25 (7.6) 25 (7.6) 25 (7.6) 25 (7.6) 15 (4.6) Use Range Min. – Max. 1.00 – 2.90 (25 – 74) 1.40 – 3.90 (36 – 99) 1.80 – 4.70 (46 – 119) Std. Pkg/Spool 100 (30) 100 (30) 100 (30) 100 (30) 75 (23) Cut-Piece Length 60 (1500) 60 (1500) 60 (1500) Std. Pkg /Box 25 25 25 25 15 5 5 5 Bulk Option /Spool 1155 (350) 660 (200) 495 (150) 330 (100) Std. Pkg/Box 5 5 5 Ordering Information 1. Select the appropriate catalog number. Confirm selection with application dimensions to assure proper sizing. 2. MWTM is a general purpose tubing; for sealing applications use MWTM with sealant (-S) or use uncoated MWTM (-U or -A/U) in combination with S-1052 sealant. Order sealants separately. 3. For testing information refer to the Technical Data section of this catalog. 4. UV resistant test report: EDR-5361. For connector information refer to the Connectors and Terminals section of this catalog. 87 SPLICES, TAPS & TERMINATIONS MWTM Tubing SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices WCSM Tubing Heavy-Wall Sealant Coated or Uncoated Tubing (1000 V) WCSM-33/8 • For use on standard poly- or elastomeric insulated/jacketed cables or lead-jacketed cables, which may include aluminum or steel armoring • Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal for non-flame retardant applications. Use uncoated tubing (-A/U and /U) for cable rejacketing and mechanical protection only. • Sealant-coated WCSM tubing, sizes -9/3 through-70/21 (-S designation) is UL listed per 486D, qualified to ANSI C119.1-1986, and rated to Western Underground Guide 2.5. Also RUS accepted for use as a secondary tap or splice cover, and for use as jacket restoration materials on JCN cable. WCSM tubing may be used for jacket repair on cables to 35 kV. • Connectors over 6 inches: Recommended cut length = connector length + 5 inches Connectors up to 6 inches: Recommended cut length = connector length + 4 inches • WCSM tubing has a 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions • Note: UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and -130/36 are not UL listed. Direct Burial Insulation Cover 96J4 E91151 Submersible Selection Information: dimensions in inches (millimeters) Catalog Number1 1000-V General Conductor Size (AWG/kcmil) Sealant-Coated Cut-Length Tubing WCSM-9/3-150-S #14 – #8 CPGI-WCSM-9/3-150-S #14 – #8 WCSM-9/3-300-S #14 – #8 WCSM-9/3-1200-S #14 – #8 WCSM-13/4-150-S #12 – #6 CPGI-WCSM-13/4-150-S #12 – #6 WCSM-13/4-1200-S #12 – #6 WCSM-20/6-150-S #8 – #2 CPGI-WCSM-20/6-150-S #8 – #2 WCSM-20/6-225-S #8 – #2 WCSM-20/6-300-S #8 – #2 WCSM-20/6-1200-S #8 – #2 WCSM-33/8-150-S #4 – 4/0 CPGI-WCSM-33/8-150-S #4 – 4/0 WCSM-33/8-225-S #4 – 4/0 WCSM-33/8-300-S #4 – 4/0 WCSM-33/8-1200-S #4 – 4/0 WCSM-43/12-150-S 1/0 – 400 WCSM-43/12-225-S 1/0 – 400 CPGI-WCSM-43/12-225-S 1/0 – 400 WCSM-43/12-300-S 1/0 – 400 WCSM-43/12-1200-S 1/0 – 400 WCSM-51/16-100-S 250 – 500 WCSM-51/16-225-S 250 – 500 CPGI-WCSM-51/16-225-S 250 – 500 WCSM-51/16-300-S 250 – 500 WCSM-51/16-1200-S 250 – 500 WCSM-70/21-300-S 400 – 1000 WCSM-70/21-450-S 400 – 1000 WCSM-70/21-600-S 400 – 1000 WCSM-70/21-1200-S 400 – 1000 WCSM-105/30-300-S 800 – 1250 WCSM-105/30-1200-S 800 – 1250 WCSM-130/36-300-S 1500 – 2500 WCSM-130/36-450-S 1500 – 2500 WCSM-130/36-1200-S 1500 – 2500 Use Range (Min. – Max.) Cut-Piece Std. Pack Length2 (Ft/Roll) (Pcs/Box) (Pcs/Pack) 0.15 – 0.30 (4–8) 0.15 – 0.30 (4–8) 0.15 – 0.30 (4–8) 0.15 – 0.30 (4–8) 0.20 – 0.45 (5–11) 0.20 – 0.45 (5–11) 0.20 – 0.45 (5 – 11) 0.25 – 0.70 (6 – 18) 0.25 – 0.70 (6 – 18) 0.25 – 0.70 (6 – 18) 0.25 – 0.70 (6 – 18) 0.25 – 0.70 (6 – 18) 0.35 – 1.20 (9 – 30) 0.35 – 1.20 (9 – 30) 0.35 – 1.20 (9 – 30) 0.35 – 1.20 (9 – 30) 0.35 – 1.20 (9 – 30) 0.50 – 1.55 (13 – 39) 0.50 – 1.55 (13 – 39) 0.50 – 1.55 (13 – 39) 0.50 – 1.55 (13 – 39) 0.50 – 1.55 (13 – 39) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.90 – 2.45 (23 – 62) 0.90 – 2.45 (23 – 62) 0.90 – 2.45 (23 – 62) 0.90 – 2.45 (23 – 62) 1.30 – 3.70 (33 – 94) 1.30 – 3.70 (33 – 94) 1.60 – 4.20 (41 – 107) 1.60 – 4.20 (41 – 107) 1.60 – 4.20 (41 – 107) 6 (150) 50 6 (150) 12 (300) 50 48 (1200) 25 6 (150) 50 6 (150) 48 (120) 25 6 (150) 50 6 (150) 9 (225) 50 12 (300) 50 48 (1200) 25 6 (150) 50 6 (150) 9 (225) 50 12 (300) 50 48 (1200) 25 6 (150) 40 9 (225) 40 9 (225) 12 (300) 40 48 (1200) 10 4 (100) 100 9 (225) 30 9 (225) 12 (300) 30 48 (1200) 10 12 (300) 15 18 (450) 15 24 (600) 10 or 100 48 (1200) 10 12 (300) 15 48 (1200) 5 12 (300) 10 18 (450) 20 48 (1200) 5 1 Catalog numbers with -S designation are suitable for sealed electrical insulation to 1000 V. Catalog numbers with A/U and /U designations are for cable rejacketing only. 2Length tolerance to ±2 percent. Can be used for multi-conductor LV splices using different tubings. 88 3 2 2 2 1 1 SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices Catalog Number1 1000-V General Conductor Size (AWG/kcmil) Use Range (Min. – Max.) Uncoated Tubing WCSM-9/3-A/U WCSM-13/4-A/U WCSM-20/6-A/U WCSM-33/8-A/U WCSM-43/12-A/U WCSM-51/16-A/U WCSM-70/21-A/U WCSM-90/30-1500/U WCSM-130/36-1500/U #14 – #8 #12 – #6 #8 – #2 #4 – 4/0 1/0 – 400 250 – 500 400 – 1000 800 – 1200 1500 – 2500 0.15 – 0.30 (4 – 8) 100 0.20 – 0.45 (5 – 11) 100 0.25 – 0.70 (6 – 18) 100 0.35 – 1.20 (9 – 30) 65 0.50 – 1.55 (13 – 39) 50 0.70 – 1.75 (18 – 44) 40 0.90 – 2.45 (23 – 62) 40 1.30 – 3.10 (33 – 79) 60 (1500) 1.60 – 4.20 (41 – 107) 60 (1500) Cut-Piece Length2 Std. Pack (Ft/Roll) (Pcs/Box) (Pcs/Pack) 5 5 1 Catalog numbers with -S designation are suitable for sealed electrical insulation to 1000 V. Catalog numbers with A/U and /U designations are for cable rejacketing only. 2Length tolerance to ±2%. Can be used for multi-conductor LV splices using different tubings. Note: UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and -130/36 are not UL listed. Ordering Information 1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with dimensions to assure proper sizing. 2. UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and -130/36 are not UL listed. 3. Package does not contain connectors or lugs. Installed connector or lug diameter must be within use range. 4. If sealing is needed with WCSM-A/U uncoated tubing, order S-1052 sealant separately. 5. WCSM tubing may be field-cut for shorter requirements. 6. Bulk packaging is available for cut lengths. Consult your Tyco Electronics representative for information. 7. For testing information refer to the Technical Data section of this catalog. 8. Related test report: EDR-5139 9. UV resistant test report: EDR-5361. For connector information refer to the Connectors and Terminals section of this catalog. 89 SPLICES, TAPS & TERMINATIONS Selection Information: dimensions in inches (millimeters) SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices FCSM Tubing Heavy-Wall Flame Retardant Tubing (2000 V) FCSM tubing’s tough, crosslinked polyolefin construction provides mechanical strength and cutthrough resistance equal to, or surpassing, the properties of low-voltage cable jackets. MSHA approved (No. P-137-MSHA) • 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions • Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. It provides a water-tight seal for direct-buried applications and wet environments. • Use uncoated tubing (-/U) for cable rejacketing only • Sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV. Qualified to ANSI C119.1-1986; also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81. • FCSM is also MSHA approved (No. P-137-MSHA). For use on standard poly- or elastomeric- insulated/jacketed cables or lead-jacketed cables, which may include aluminum or steel armoring. Connectors up to 6 inches: Recommended cut length = connector length + 4 inches. Connectors over 6 inches: Recommended cut length = connector length + 5 inches. Selection Information: dimensions in inches (millimeters) Catalog Number 1000-V Insulated Conductor Size General Use Range Tube Std. Pack (AWG/kcmil) (Min.–Max.) Length* Ft.(m)/Roll Pcs/Box In-Line Splice Or Terminal Lug Seal (With FCSM-9/3-1200-S #14 – #8 FCSM-19/6-150-S #6 – #2 FCSM-19/6-1200-S #6 – #2 FCSM-28/9-225-S #2 – 4/0 FCSM-28/9-1200-S #2 – 4/0 FCSM-38/12-300-S 1/0 – 350 FCSM-38/12-1200-S 1/0 – 350 FCSM-51/16-300-S 250 – 500 FCSM-51/16-1200-S 250 – 500 FCSM-68/22-1200-S 600 – 1000 FCSM-90/30-1200-S 800 – 1200 FCSM-120/40-1200-S 1500 – 2500 FCSM-177/63 600-S FCSM-177/63-1200-S Sealant) 0.15 – 0.30 (4 – 8) 0.25 – 0.65 (6 – 17) 0.25 – 0.65 (6 – 17) 0.40 – 0.95 (10 – 24) 0.40 – 0.95 (10 – 24) 0.50 – 1.30 (13 – 33) 0.50 – 1.30 (13 – 33) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.95 – 2.30 (25 – 58) 1.30 – 3.10 (33 – 79) 1.75 – 4.10 (44 – 104) 2.75 – 6.05 (70 – 154) 2.75 – 6.05 (70 – 154) 48 (1200) 6 (150) 48 (1200) 9 (225) 48 (1200) 12 (300) 48 (1200) 12 (300) 48 (1200) 48 (1200) 48 (1200) 48 (1200) 24 (600) 48 (1200) Bulk Option Ft.(m)/Roll 25 50 25 50 25 40 10 30 10 10 5 5 6 5 Cable Rejacketing (Without Sealant) FCSM-9/3-A/U #14 – #8 0.15 – 0.30 (4 – 8) 100 (30) FCSM-19/6-A/U #6 – #2 0.25 – 0.65 (6 – 17) 100 (30) 825 (250) FCSM-28/9-A/U #2 – 4/0 0.40 – 0.95 (10 – 24) 65 (20) 495 (150) FCSM-38/12-A/U 1/0 – 350 0.50 – 1.30 (13 – 33) 50 (15) 395 (120) FCSM-51/16-A/U 250 – 500 0.70 – 1.75 (18 – 44) 40 (12) 330 (100) FCSM-68/22-A/U 600 – 1000 0.95 – 2.30 (25 – 58) 80 (24) FCSM-90/30-1500/U 800 – 1200 1.30 – 3.10 (33 – 79) 60 (1500) 5 FCSM-120/40-1500/U 1500 – 2500 1.75 – 4.10 (44 – 104) 60 (1500) 5 FCSM-177/63-1500/U 2.75 – 6.05 (70 – 154) 60 (1500) 5 *Length tolerance to ±2 percent. Ordering Information 1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing. 2. Connectors or lugs not included. 3. If sealing is needed with uncoated FCSM tubing (-/U), order S-1052 separately. 4. Tubing may be field-cut for shorter requirements. 5. Bulk packaging is available for cut-lengths. Contact your Tyco Electronics representative for additional information. 6. For testing information refer to the Technical Data section of this catalog. 7. Related test reports: EDR-5133, EDR-5134, EDR-5141 For connector information refer to the Connectors and Terminals section of this catalog. 90 SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices CRSM sleeves close easily with a permanent locking system that consist of a raised rail profile and a stainless steel channel. These sleeves are made from crosslinked polyolefin, which equals or exceeds the material properties of the original cable jacket. CRSM sleeves fit a wide range of cable sizes and have unlimited shelf life, when stored under normal conditions. • Qualified to ANSI C119.1-1986, rated to ICEA electrical withstand test for 1000V. • RUS accepted for use as jacket restoration materials on JCN cable. • For use on standard poly- or elastomeric insulated/jacketed cables or lead-jacketed cables, which may include aluminum or steel armoring. • Use as insulation fro 1/C low-voltage power cable up to 1000V and for jacket repair up to 35kV or for general sealing applications. All CRSM sleeves are sealant-coated. Selection Information: dimensions in inches (millimeters) Primary Electrical Repair (1000 V) Cable and Jacket Repair General Sealing Sleeve Conductor Size Use Range Use Range (0–35 kV) Catalog Number Length (AWG/kcmil) (Min.–Max.) (Min.–Max.) CRSM 34/10-200 08 (200) #8 – 2/0 0.25 – 0.60 (6 – 15) 0.25 – 1.20 (6 – 30) CRSM 34/10-1200 48 (1219) #8 – 2/0 0.25 – 0.60 (6 – 15) 0.25 – 1.20 (6 – 30) CRSM 53/13-200 08 (200) 3/0 – 400 0.60 – 0.95 (15 – 24) 0.60 – 1.80 (15 – 46) CRSM 53/13-1200 48 (1219) 3/0 – 400 0.60 – 0.95 (15 – 24) 0.60 – 1.80 (15 – 46) CRSM 84/20-750 30 (750) 500 – 1000 0.95 – 1.40 (24 – 36) 0.95 – 2.70 (24 – 69) CRSM 84/20-1200 48 (1219) 500 – 1000 0.95 – 1.40 (24 – 36) 0.95 – 2.70 (24 – 69) CRSM 107/29-1000 40 (1000) 1000 – 2000 1.30 – 2.00 (33 – 51) 1.30 – 3.60 (33 – 91) CRSM 107/29-1200 48 (1219) 1000 – 2000 1.30 – 2.00 (33 – 51) 1.30 – 3.60 (33 – 91) CRSM 143/36-1200 48 (1219) 1.65 – 4.95 (42 – 126) CRSM 198/55-1200 48 (1219) 2.50 – 6.50 (64 – 165) Std. Pack 3 5 10 5 10 5 10 5 5 5 Ordering Information 1. Select the appropriate catalog number for either primary electrical repair (1000 volts max.) or general sealing applications. Electrical repair selections are based on typical dimensions for lowvoltage insulated cable. Confirm selection with cable dimensions to assure proper sizing. 2. Use the “Primary electrical repair” columns for electrical repair applications (when CRSM is in direct contact with the conductor). 3. Use the ”General sealing and jacket repair use range” column for general rejacketing or sealing applications (when CRSM is not in direct contact with the conductor). 4. Package does not contain connectors. 5. Kits include a wraparound sleeve and stainless steel channel closure. Both can be field-cut for shorter requirements (see “Reference dimensions” below). 6. Related test report: EDR-5124, EDR-5192 7. UV resistant test report: EDR-5361 8. CRSM 34/20 are available in shorter standard lengths by ordering the corresponding CRSM-CT kits. (The use ranges in the selection information table still apply). For connector information refer to the Connectors and Terminals section of this catalog. Cut sleeve length = Damage length + total seal length 91 Damage <3 (<76) 3 – 12 (76 – 305) 12 – 24 (305 – 610) >24 (>610) Total Seal Length 3 (76) 4 (102) 6 (152) 8 (203) SPLICES, TAPS & TERMINATIONS CRSM Sleeves Heat-shrink Wraparound Sleeve (1000 V) SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices CRSM CT Cable Tap Splices Heat-shrink Wraparound Cable Tap Splices (1000 V) • • • • • Use as a wraparound, sealed cable tap splice Qualified to ANSI C119.1-1986, rated to ICEA electrical withstand test for 1000 volts RUS accepted for use with compression and split-bolt connectors Sealant-coated For use on standard poly- or elastomeric insulated conductors Selection Information: dimensions in inches (millimeters) Sleeve Catalog Number Length Conductor Size (1000 V max.) Main Tap (AWG/kcmil) (AWG/kcmil) Connector Dimension (Max. D) Std. Pack Compression Connector CRSM-CT-34/10-150 CPGI-CRSM-CT-34/10-150 CRSM-CT-53/13-200 CRSM-CT-84/20-250 #8 – #2 #8 – #2 #2 – 4/0 4/0 – 500 #10 – #2 #10 – #2 #10 – 4/0 #2 – 500 2 (51) 2 (51) 4 (102) 6 (152) 10 5 10 10 #8 – #2 #14 – #2 1 1/2 (38) 10 6 (152) 6 (152) 8 (203) 10 (254) Standard Split-Bolt Connector CRSM-CT-53/13-200 8 (203) Compression connector Split-bolt connector Ordering Information 1. Select the appropriate catalog number based on the main and tap conductor sizes and connector type for electrical repair (1000 volts max.). Selections are based on typical dimensions for lowvoltage insulated cable. Confirm selection with cable dimensions to assure proper sizing. 2. Kits are capable of insulating and sealing wye (3-wire) or H (4-wire) configurations up to 1000 volts. 3. Kits do not contain connectors. 4. Kits include insulating sleeve, sealant strip, and stainless steel channel closure. 5. Standard package: 10 kits/box. 6. Related test report: EDR-5192. 7. UV resistant test report: EDR-5361. For connector information refer to the Connectors and Terminals section of this catalog. 92 SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices Heat-shrink Wraparound Flame-Retardant Sleeve (2 kV) Tyco Electronics’ wraparound mining repair sleeve provides an efficient method of repairing insulation on flexible cables to 2 kV and repairing jacket damage on high-voltage cable where a splice is not required. • • • • Specially formulated, flame-retardant, flexible wraparound sleeve Installs with a low profile quickly and easily, which means the cable can be returned to service in minutes. Ideal for use on trailing cable as well as flexible-construction cables and conduits. MSHA approved (No. P-137-MSHA). Selection Information: dimensions in inches (millimeters) Catalog Number MRS-12-10 MRS-12-24 MRS-34-24 MRS-34-30 MRS-56-30 Cable use Range (Min. – Max.) Sleeve Length 1.00 – 1.60 (25 – 41) 10 (254) 1.00 – 1.60 (25 – 41) 24 (610) 1.60 – 2.30 (41 – 58) 24 (610) 1.60 – 2.30 (41 – 58) 30 (762) 2.30 – 3.50 (58 – 89) 30 (762) Std. Pack (Kits/Box) 20 10 10 10 10 Kits do not contain connectors. Damage <3 (< 76) 3 – 12 (76 – 305) 12 – 24 (305 – 610) >24 (> 610) Total Seal Length 3 (76) 4 (102) 6 (152) 8 (203) Ordering Information 1. Select the appropriate catalog number based on cable diameter. 2. Kits do not contain connectors. 3. MRS repair sleeve is precoated with adhesive. 4. Kits contain a wraparound sleeve and stainless steel channel closure (removed after installation). Both can be field-cut for shorter requirements. 5. Related test report: EDR-5028 For connector information refer to the Connectors and Terminals section of this catalog. 93 SPLICES, TAPS & TERMINATIONS MRS Repair Sleeves SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices ALK Splice Sealing Kit Heat-Shrink Airport Lighting Kit These environmental sealing kits enhance the ability of type L-823 plug and receptacle connectors to meet FAA specifications. Selection Information: dimensions in inches (millimeters) Catalog Number ALK-L823 Cable/Connector Diameter (Min. – Max.) 0.50 – 1.50 (13 – 38) Std. Pack (Kits/Box) 10 Kits do not contain connectors. Suitable for use on FAA-type L-823 connectors. LVSA-3 Splice Heat-Shrink Splices for 3/C Armored Cable (1000 V) The LVSA-3 splice kit features a wraparound, heat-shrinkable, adhesive-coated outer sleeve that significantly reduces the installation space required and protects the splice from corrosion and moisture. • Kits include a low-profile wraparound armor case that is simple to install and requires no compound or resin filling. • Qualified to ANSI C119.1-1986. For splicing 3/C polymeric, armored (corrugated or interlocked-type) power and control cables (600–1000 volts). Selection Information: dimensions in inches (millimeters) Catalog Number LVSA-3-1 LVSA-3-2 LVSA-3-3 LVSA-3-4 Conductor Size Range Cable O.D. (AWG/kcmil) (Min.–Max.) #6 – #2 0.60 – 1.50 (15 – 38) #1 – 4/0 0.90 – 2.20 (23 – 56) 250 – 500 1.20 – 3.00 (30 – 76) 600 – 1000 1.50 – 3.80 (38 – 97) Maximum Connector Length 3.50 (89) 4.00 (102) 5.00 (127) 7.00 (178) Std. Pack 1 1 1 1 Kits do not contain connectors; please order them separately. For connector information refer to the Connectors and Terminals section of this catalog. 94 SPLICES, TAPS & TERMINATIONS Low Voltage In-Line Splices Heat-Shrink Flexible Mining Cable (600 V-8 kV) LV-MSK kits are flame-retardant, in-line and multi-conductor splice kits for use on mining cables and standard flexible cables up to 2 kV • MSHA approved to P-137-4-MSHA • For types G, W, G-GC, and SHD-GC round and flat cables P-137-MSHA Selection Information: dimensions in inches (millimeters) Catalog Number Cable Diameter (Min.–Max.) Power Conductor Size (AWG/kcmil) G or G-GC W or G W 3/C 2/C 4/C Std. Pack (Kits/Box) LV-MSK (600 V–2 kV) - Flat Cables LV-MSK-046 0.85 – 1.40 (22 – 36) #6 – #2 LV-MSK-047 1.30 – 2.40 (33 – 61) #6 – #1 #1 – 4/0 #6 – #1 LV-MSK-058 1.60 – 3.15 (41 – 80) #2– 4/0 #2 – 4/0 15 10 5 Round Cables LV-MSK-045* LV-MSK-046 LV-MSK-047 LV-MSK-058 20 15 10 5 0.85 – 1.40 (22 – 36) 0.85 – 1.40 (22 – 36) 1.30 – 2.40 (33 – 61) 1.60 – 3.15 (41 – 80) #8 – #6 #6 – #2 #2 – 3/0 2/0 – 500 #8 – #6 #6 – #4 #3 – 3/0 #6 – 1/0 2/0 – 350 1/0 – 350 Ordering Information 1. Kits do not contain connectors; please order separately. 2. LV-MSK-045 has a lower profile than LV-MSK-046. 3. Standard package: LV-MSK: See selection tables above. HV-MSK: One 3/C kit per box. For connector information refer to the Connectors and Terminals section of this catalog. 95 SPLICES, TAPS & TERMINATIONS LV-MSK Splice SPLICES, TAPS & TERMINATIONS Low Voltage Stub Splices & Motor Connection Kits GelCap Splice Covers Water Resistant Stub Splice Cover Kit (1000 V) GelCap splice cover kits quickly and conveniently insulate, seal, and protect stub splice connections in motors, street lights, etc.. up to 1000 volts. The robust, yet compact, design was engineered to handle the harsh environments of motor connections. GelCap splice cover kits are equally well suited for many other connection applications including street light connections. The specially formulated material provides excellent abrasion resistance and insulation value. Each cap size is designed to fit a wide range of cable sizes. The expandable design keeps the cap as small as possible and allows it to expand only as much as needed to fit on large cable. GelCap splice cover kits provide the fastest installation. Simply push the cover down over the connection and snap the clamp closed. No extra materials or greases are required. The PowerGel sealant is already in the cap. Removal is just as quick and easy as installation. Common uses for GelCap splice cover kits: • Motor connections • Street lights • Over wire nuts for sealing • Irrigation systems • HVAC • Outdoor lighting Selection Information: dimensions in inches (millimeters) Max. Bolt Catalog Feeder Dimensions Number Conductor Size (mm2) Width (A) Length (B) GelCap 1** #16 – #10 AWG (1.5 – 5) .375 (10) .500 (13) CPGI-GelCap-1** #16 – #10 AWG (1.5 – 5) .375 (10) .500 (13) GelCap 2 #8 – #2 AWG (8 – 35) .625 (16) 1.00 (25) CPGI-GelCap-2 #8 – #2 AWG (8 – 35) .625 (16) 1.00 (25) CPGI-GelCap-2-SGL* #8 – #2 AWG (8 – 35) .625 (16) 1.00 (25) GelCap 3 #2 – #4/0 AWG (35 – 105) .850 (22) 1.30 (33) GelCap 4 250 – 500 kcmil (125 – 250) 1.100 (28) 1.85 (47) * CPGI-GelCap-2-SGL kit contains one GelCap cover only. ** For wire sizes #16 – #10, the unique design of the GelCap 1 splice kit saves space by allowing all three phase connections to be installed in one cover. • For GelCap splice kits sizes 2-4, one cap per phase is provided. Max. Lug Dimensions Total Length (C) 1.00 (25) 1.00 (25) 2.00 (51) 2.00 (51) 2.00 (51) 3.00 (76) 5.00 (127) Barrel Length (D) 0.5 (13) 0.5 (13) 1.0 (25) 1.0 (25) 1.0 (25) 1.5 (38) 2.0 (51) Cap length (Nominal) 2.8 (71) 2.8 (71) 3.5 (89) 3.5 (89) 3.5 (89) 6.0 (152) 8.0 (203 Std. Pack 5 5 5 5 5 5 5 B D 1/4" max. C Product Performance Testing Test Conditions Chemical Resistance ASTM D543, Sulfuric acid, Sodium hydroxide and motor oil Ozone Resistance ASTM D1149, 168 hours @40°C, 50pphm Accelerated Aging ASTM D2671 Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss Related Product Information: EDR-5435 Test Report Molded clamp of UV stable, impact resistant polypropylene secures cover in place. Silicone gel is high dielectric insulation and provides constant pressure on cable and connector to provide waterseal. PowerGel sealant is specially formulated for high temperature environments. Molded cover of high abrasion and impact resistant elastomer provides rugged protection for electrical connection. Snap-lock feature provides quick installation and removal. 90UF Insulating Splice Covers 600V/105˚C E216204 IDJZ1 Ordering Information 1. Selection based on typical dimensions of low-voltage insulated cables. 2. Kits do not contain connectors. For connector information refer to the Connectors and Terminals section of this catalog. 96 SPLICES, TAPS & TERMINATIONS Low Voltage Stub Splices & Motor Connection Kits RVC splice cover kits offer the quick and easy “roll-on” way to insulate and seal stub connections in motors and street lights up to 1000 volts. The elastomeric RVC cap splice cover provides the required insulation thickness, withstands abrasion, and forms a water-resistant seal. The tool-free RVC cap is ideal for installation in cramped motor boxes. It slides on easily and will not leak, unravel, or slip off. Selection Information: dimensions in inches (millimeters) Catalog Number Feeder Size (AWG/kcmil) Bolt Dimensions Size Length (Max.) (Max.) Lug Length (Max.) Cap Length (Nominal) Std. Pack Motor Connections or Two-Wire Stub Splices RVC-1V #14 – #4 .375 (8) .625 (15) RVC-2V #8 – 2/0 .375 (8) .750 (20) RVC-3V #2 – 4/0 .500 (12) 1.00 (25) RVC-4V 250 – 500 .625 (16) 1.50 (35) 1.75 (45) 2.75 (70) 3.00 (75) 5.00 (125) 3.00 (75) 4.00 (100) 5.25 (130) 7.50 (190) 5 5 5 5 Catalog Conductor Size Number (AWG/kcmil) Insulation Cut-Back (Max.) Three-Wire Stub Splices RVC-1V RVC-2V 1.75 (44) 2.75 (70) #14 – #8 #6 – #2 Ordering Information 1. Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage insulated cable. Confirm selection with dimensions to assure proper sizing. 2. Kits do not contain connectors. The RVS splice cover selection information above covers copper and aluminum in-line compression connections. 3. Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips. 4. Standard package: 5 kits/box. 5. Related test report: EDR-5167 For connector information refer to the Connectors and Terminals section of this catalog. LISTED 96J4 Direct burial insulation covered for listed pressure connectors ® Certified C22.2 No. 198.2 Qualified to ANSI C119.1-1986. CSA certified to C22.2 No. 198.2. UL listed per 96J4 (file E91151). 97 SPLICES, TAPS & TERMINATIONS RVC Splice Cover Kits “Roll-on” Stub Connection Insulation Kits (1000 V) SPLICES, TAPS & TERMINATIONS Low Voltage Stub Splices & Motor Connection Kits MCK Motor Connection Kits Heat-Shrink Motor Connection Kits for 1/C (2000 V) • Qualified to ANSI-C119.1-1986 and rated to ICEA electrical withstand test for 1000 V • For use as an in-line or stub splice between 1/C poly feeder cable and motor leads • Excellent insulation sealing—and resistance to abrasion—in motor connections Type V The stub “Type V” kit is designed to splice the stub or butt configuration that is commonly used where there is insufficient room to make in-line connections. Type L The In-Line “Type L” kit is used, where space permits, to splice in-line connections. Selection Information: dimensions in inches (millimeters) Catalog Motor Feeder Size Bolt Length Number (AWG/kcmil) (Max.) Connection Length (Max.) H Stub Type V MCK-1V #14 – #10 5/8 2.0 CPGI-MCK-1V #14 – #10 5/8 2.0 MCK-2V #12 – #4 3/4 2.5 CPGI-MCK-2V #12 – #4 3/4 2.5 MCK-3V #2 – 4/0 1 3.5 MCK-4V 250 – 500 1 1/2 5.5 (51) (51) (64) (64) (89) (140) In-Line Type L MCK-1L #8 – 4/0 1 1/4 5.0 (127) MCK-2L 250 – 1000 1 1/2 8.0 (203) Length (Nominal) Std. Pack Cap 2.5 (64) 2.5 (64) 3.4 (86) 3.4 (86) 4.5 (114) 6.5 (165) 5 5 5 5 5 5 Sleeve 9.0 (229) 12.0 (305) Notes: MCK motor connection kits are designed for single-hole connectors and include caps and sealant strips for three connections. Kits do not contain connectors. H H Type V Stub configuration Type L In-line configuration Ordering information 1. Select appropriate catalog number based on the motor feeder cable. Motor pigtail leads of the same size or smaller are suitable. MCK selections are based on the typical dimensions of lowvoltage insulated cable. MCK selections are based on the typical dimensions of 100%-insulated cables manufactured in accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 90 mils. For cables manufactured to other specifications, confirm selection with cable and connector dimensions. 2. Shielded cable must be terminated before installing MCK. 3. MCK kits are designed for single-hole connectors and include caps and sealant strips for three connections. Kits do not contain connectors. 4. Related test reports: MCK: EDR-5110 For connector information refer to the Connectors and Terminals section of this catalog. 98 SPLICES, TAPS & TERMINATIONS Low Voltage Taps Water Resistant Splice (1000 V) The GTAP gel tap splice kit provides a fast and simple method for connecting, insulating, and environmentally sealing low-voltage splices. The GTAP splice kit is designed for underground as well as overhead environments. It is especially useful for street lighting applications. • • • • • Range-taking mechanical connectors splice a wide range of cables, including copper and aluminum Connector’s four port design allows maximum inventory flexibility Hinged closure allows for one-step installation Can be installed over the connector in seconds by simply snapping the cover shut Utilizes Tyco Electronics’ innovative PowerGel sealant to protect the connection from moisture ingress, corrosion, and pollution • PowerGel sealant provides additional insulation Selection Information Catalog Number GTAP-1 CPGI-GTAP-1 GTAP-2 CPGI-GTAP-2 Conductor Size (All Outlets) AWG (mm2 ) #14 – #2 (2 – 35) #14 – #2 (2 – 35) #14 – 2/0 (2 – 70) #14 – 2/0 (2 – 70) Std. Pack 18 or 72 5 18 or 72 5 Selections are based on typical dimensions for low voltage, insulated cable. Catalog Number GTAP-1 GTAP-2 Length 2 3/4 (70) 4 1/4 (108) Width 1 5/8 (41) 2 (51) Height 1 1/16 (27) 1 3/16 (30) Molded cover of UV stable, impact resistant polypropylene provides rugged protection for underground or overhead applications. Frangible fingers provide wide cable range. Snap-lock ensures that cover remains closed. Silicone gel is high dielectric insulation and provides constant pressure on cable and connector to provide waterseal. PowerGel sealant is specially formulated for high temperature environments. Range-taking mechanical connector made of aluminum. Accepts both copper and aluminum conductors. Ordering Information 1. Selection based on typical dimensions of low-voltage insulated cables. 99 SPLICES, TAPS & TERMINATIONS GTAP Splices SPLICES, TAPS & TERMINATIONS Low Voltage Taps GelCap SL Street Light Splice Water Resistant Cover Kit with Connector (1000 V) Tyco Electronics’ GelCap SL splice cover kits provide quick installation, dependable performance, and easy reentry for street lighting connections, but they have many other uses. GelCap SL splice cover kits quickly and conveniently insulate, seal, and protect stub splice connections up to 1000 volts. PowerGel Sealant Technology The GelCap SL splice cover kits feature revolutionary PowerGel sealant which provides an excellent moisture seal over a wide temperature range (-40°C to 105°C). Innovative Cap Design and Material The specially formulated material provides excellent abrasion resistance and insulation. Range Taking Connector The special three wire connector is perfect for street light connections. There are two ports that accept wires from #14-2/0 AWG. Use these for the feeder cable. There is a single port that accepts #14-6 AWG. Use this port to power the light. Fast and Easy Installation GelCap SL splice cover kits provide the fastest installation. Simply push the cover down over the connection and snap the clamp closed. No extra materials or greases are required. The PowerGel sealant is already in the cap. Easy to Reenter The GelCap SL splice cover is easy to re-enter because the PowerGel sealant pulls away leaving a clean connection. Re-entry is also safer than other methods because no sharp objects or cutting tools are required for removal of the cap. Other Common Uses for GelCap Splice Cover Kits • Irrigation systems • HVAC • Outdoor lighting • Motor connections Selection Information Hole A Catalog Number Wire Range GelCap-SL-2/0-3 Hole #14 - 2/0 AWG CPGI-GelCap-SL-2/0-3 Hole #14 - 2/0 AWG Hole B Recommended Torque Values Wire Range 120 - 180 in–lbs #14 - 6 AWG 120 - 180 in–lbs #14 - 6 AWG Recommended Torque Values 120 - 150 in–lbs 120 - 150 in–lbs Testing Test Conditions Chemical Resistance ASTM D543, Sulfuric acid, Sodium Hydroxide and motor oil Ozone Resistance ASTM D1149, 168 hours @ 40˚C, 50 pphm Accelerated Aging ASTM D2671 Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss 90UF Insulating Splice Covers 600V/105˚C E216204 IDJZ1 Ordering Information 1. Selections are based on typical dimensions of low-voltage insulated cables. 2. Kits include UL Listed connectors for use with copper and/or aluminum conductors. 3. Each kit contains a gel filled cap, cap clamp, and connector. 100 Std. Pack 10 5 SPLICES, TAPS & TERMINATIONS Low Voltage Taps SPLICES, TAPS & TERMINATIONS GHFC H-Frame Closures Water Resistant Closure for Power Cable (1000 V) Tyco Electronics’ low-voltage H-frame closures provide a fast and simple method for insulating and environmentally sealing low-voltage cable-taps and splices made with H-frame compression connectors. •U tilizes Tyco Electronics’ PowerGel sealant material to seal and protect the connection from moisture ingress, corrosion, and pollution. • Ideal for both underground and overhead applications and is especially useful for street lighting applications. • Qualified to ANSI C119.1-1986 for underground splicing. • UV resistant. • Qualified for temperatures from –40°C to 90°C. Simply place the connection on the closure and press the closure together. It’s that easy—no tapes, mastics, tools, or mixing are required. The closure can be easily installed with one hand. Selection Information: dimensions in inches (millimeters) Catalog Number GHFC-1-90 CPGI-GHFC-1-90 GHFC-2-90 CPGI-GHFC-2-90 GHFC-2.5-90 GHFC-3-90 Conductor Size (AWG/kcmil) Main Tap Die #6 – #2 #14 – #8 “BG” #6 – #2 #14 – #8 “BG” #2 – 2/0 #14 – #6 “O” #2 – 2/0 #14 – #6 “O” 1/0 – 4/0 #6 – 3/0 “D” 350 4/0 “N” Catalog Number GHFC-1-90 GHFC-2-90 GHFC-2.5-90 GHFC-3-90 Length 2 3/4 (70) 4 1/4 (108) 7 1/8 (181) 6 1/4 (159) Std. Pack 10 or 100 5 10 or 100 5 30 each 6 or 18 Width 1 5/8 (41) 2 (51) 2 3/4 (70) 3 1/3 (84) Height 1 1/16 (27) 1 3/16 (30) 1 4/7 (40) 1 15/16 (49) Molded cover of UV stable, impact resistant polypropylene provides rugged protection for underground or overhead applications. Frangible fingers provide wide cable range. Snap-lock ensures that cover remains closed. Silicone gel is high dielectric insulation and provides constant pressure on cable and connector to provide waterseal. PowerGel sealant is specially formulated for high temperature environments. Ordering Information 1. Select the appropriate catalog number. Selections are based on typical dimensions for low-voltage, insulated cables and connectors. 2. Approved connectors (supplied by others) include, but are not limited to: Product Approved connectors GHFC-1-90 Homac UB214; T&B 63105; Blackburn WR9; Burndy YPC2A8U GHFC-2-90 Homac OB22, OB44, OB102, OB103; Burndy YHO-1, YHO-2, YHO100, YHO125, YHO150; Blackburn WR139, WR159, WR179, WR199; ILSCO AH1; T&B 63110; UTILCO HT1, HT2 3. Standard packs of 100 ea. are also available. Substitute a (B100) in place of the (B10) in the catalog number. 4. Related test report: GHFC-1-90 and GHFC-2-90 - EDR-5264, GHFC-3-90 - EDR-5326 101 SPLICES, TAPS & TERMINATIONS Low Voltage Taps GelPort Connectors Submersible Connectors for URD Distribution (1000 V) • • • • • • Corrosion resistance No loose parts due to one piece housing Gel-filled cable entry ports provide a reliable cable seal PowerGel sealing gel seals out harsh environments Rugged, impact-resistant housing stands up to rough installations Clear view back allows for easy positive visual indication of wire position in connector Selection Information: dimensions in inches (millimeters) Clear Catalog Number View GPRT-350-3P -C GPRT-350-4P -C GPRT-350-5P -C GPRT-350-6P -C GPRT-350-8P -C GPRT-350/4P-500/1P -C GPRT-350/6P-500/2P -C Number of Conductor Use Length Width Wire Ports Range (mm2) Inches (mm) Inches (mm) 3 14 - 350 (2 - 150) 4.60 (117) 3.825 (97) 4 14 - 350 (2 - 150) 5.85 (149) 3.825 (97) 5 14 - 350 (2 - 150) 7.10 (180) 3.825 (97) 6 14 - 350 (2 - 150) 8.35 (212) 3.825 (97) 8 14 - 350 (2 - 150) 10.85 (276) 3.825 (97) 5 Hybrid 7.10 (180) 3.825 (97) 4 14 - 350 (2 - 150) 1 6 - 500 (16 - 250) 8 Hybrid 10.85 (276) 3.825 (97) 6 14 - 350 (2 - 150) 2 6 - 500 (16 - 250) Height Inches (mm) 3.50 (89) 3.50 (89) 3.50 (89) 3.50 (89) 3.50 (89) 3.50 (89) Std. Pack 6 6 6 6 6 6 3.50 (89) 6 Note: For clear view back, add “-C” to catalog number Tin plated aluminum connector Qualified to ANSI C119.4 Proven tough hinge design Gel sealed screw port cap Proven robust latch design Tough, puncture resistant, high impact strength polypropylene body and cap Gel sealed cable entry port. Ordering Information 1. Selection based on typical dimensions of low voltage cables. Product Performance Testing Test Condition Complete unit ANSI C119.1, 2002, Report: EDR-5379, EDR-5409, EDR-5427 Connector ANSI C119.4, 2003, Report: 502-47264, 502-47302, 502-47308 Chemical Resistance ASTM D543 to the following liquids: Sulfuric Acid, Sodium Sulfate, Sodium Chloride, Sodium Hydroxide, Ethylene Glycol UV Resistance ASTM G-53-95, ASTM-D-638-95 102 SPLICES, TAPS & TERMINATIONS Medium Voltage Termination 1/C Terminations for Shielded and Non-Shielded Power Cable (5-15 kV) TFT-R and TFT-RG/SG tool-free termination kits have been developed to provide a quick and easy, cold-applied method of terminating 5-15 kV, single conductor polymeric cables. Both the TFT-R and TFT-R-SG are designed for indoor and outdoor conditions. TFT-R kits are for non-shielded cable applications. TFT-R-G kits do not have rain sheds and should be used for 5/8 kV indoor or outdoor applications and 15 kV indoor only applications. TFT-R and TFT-R-G/SG kits offer the following features and benefits: • Advanced Metal Oxide Matrix stress control • Positive placement of stress control patch • Provided on a crush-resistant core • Easy installation — allows for repositioning Rated to IEEE-48-1996, class 1 termination requirements. Installed Length 5/8/15kV (without sheds) 15kV (with sheds) Selection Information: dimensions in inches (millimeters) Standard Catalog Cable Range Insulation Diameter Number Package Number (AWG/kcmil) (Min./Max.) of Skirts (Kits/Box) TFT-R (Non-Shielded, Indoor/Outdoor) Without Sheds (5 kV) TFT-50R #2-3/0AWG 0.53-0.80 (13-20) 0 3 TFT-51R 1/0-250KCMIL 0.64-1.09 (16-28) 0 3 TFT-52R 250-500KCMIL 0.85-1.45 (22-37) 0 3 TFT-53R 350-750KCMIL 1.06-1.70 (27-43) 0 3 TFT-R-G (Shielded, Indoor/Outdoor) Without Sheds (5 kV) TFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 3 TFT-151R-G 2/0-250KCMIL 0.64-1.09 (16-28) 0 3 TFT-152R-G 350-500KCMIL 0.85-1.45 (22-37) 0 3 TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 3 TFT-R-G (Shielded, Indoor/Outdoor) Without Sheds (8 kV) TFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 3 TFT-151R-G 1/0-250KCMIL 0.64-1.09 (16-28) 0 3 TFT-152R-G 250-500KCMIL 0.85-1.45 (22-37) 0 3 TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 3 TFT-R-G (Shielded, Indoor Only) Without Sheds (15 kV) TFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 3 TFT-151R-G #2-250KCMIL 0.64-1.09 (16-28) 0 3 TFT-152R-G 4/0-500KCMIL 0.85-1.45 (22-37) 0 3 TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 3 TFT-R-SG (Shielded, Indoor/Outdoor) (15 kV) TFT-151R-SG #2-250KCMIL 0.64-1.09 (16-28) 3 3 TFT-152R-SG 4/0-500KCMIL 0.85-1.45 (22-37) 3 3 TFT-153R-SG 500-750KCMIL 1.06-1.70 (27-43) 3 3 TFT-154R-SG 1000-1250KCMIL 1.49-2.20 (38-56) 3 3 Ordering Information 1. All shielded cable kits contain a solder-blocked ground braid and a solderless ground clamp. 2. Selections are based on the typical dimensions of 100% insulated cables manufactured in accordance with the data contained in AEIC CS5-1987 and CS6-1987 as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 15 kV: 175 mils. 3. For cables manufactured to other specifications, confirm cable dimensions. 4. Kits do not contain connectors; order compression or solder connectors separately. 5. Related test reports: 15 kV:EDR5302 (outdoor), 15kV:EDR5306 (indoor) 6. Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 (20-61). 7. For three conductor cables, order MOD-3-TFT kits. 103 SPLICES, TAPS & TERMINATIONS TFT-R SPLICES, TAPS & TERMINATIONS Medium Voltage Termination MOD–3–TFT 3/C Modification Kits for Raychem Medium-Voltage Tool Free Terminations (5–15 kV) Use MOD-3-TFT kits in conjunction with three Raychem 1/C tool free terminations (TFT) to seal and rejacket the cable terminations. MOD-3Z-TFT is for rejacketing of phase conductors. MOD-3C-TFT and MOD-3D-TFT provide rejacketing, plus an environmental crotch sealing boot. Each -3C and -3D kit includes six 1.5 feet-long pre-stretched tubes on holdouts for the phases. (Tubing can be field-cut to appropriate length). A three-legged cable breakout boot is also pre-stretched on holdouts and has a domed crown. Sealing is insured by pressure sensitive mastic to be applied under the breakout boot body as well as at the tubing interfaces. The -3Z kit contains three 1.5 feet long rejacketing tubes. Note: MOD-3-TFT kits should be installed prior to installing Raychem TFT kits. Selection Information: dimensions in inches (millimeters) Indoor (Without Breakout Boot) Outdoor/Indoor (Includes Breakout Boot) 1/C Termination Indoor MOD-3-TFT Kit 1/C Termination Outdoor MOD-3-TFT Kit 5/8 kV TFT-50R MOD-3Z-TFT* TFT-50R MOD-3C-TFT* TFT-51R MOD-3Z-TFT TFT-51R MOD-3C-TFT TFT-52R MOD-3Z-TFT TFT-52R MOD-3C-TFT TFT-53R MOD-3Z-TFT TFT-53R MOD-3D-TFT TFT-150R-G MOD-3Z-TFT* TFT-150R-G MOD-3C-TFT* TFT-151R-G MOD-3Z-TFT TFT-151R-G MOD-3C-TFT TFT-152R-G MOD-3Z-TFT TFT-152R-G MOD-3C-TFT TFT-153R-G MOD-3Z-TFT TFT-153R-G MOD-3D-TFT 15 kV TFT-150R-G MOD-3Z-TFT* TFT-151R-SG MOD-3C-TFT* TFT-151R-G MOD-3Z-TFT TFT-152R-SG MOD-3C-TFT TFT-152R-G MOD-3Z-TFT TFT-153R-SG MOD-3D-TFT TFT-153R-G MOD-3Z-TFT TFT-154R-SG MOD-3D-TFT * Refer to Selection information (#3) below this table. Catalog Number MOD-3Z-TFT MOD-3C-TFT MOD-3D-TFT Insulation Diameter (Min.–Max.) (Min.–Max.) 0.60-1.72 (15-43) 0.60-1.40 (15-35) 1.30-3.50 (33 -89) 1.20-1.72 (30-43) 2.70-4.50 (69 -114) Jacket Diameter Jacketing Tubes 3 6 6 Components Breakout Boot 0 1 1 Ordering Information 1. Select three TFT single-conductor terminations. 2. To select the appropriate modification kit for the TFT terminations, use the MOD-3-TFT selection table above. 3. Use the MOD-3-TFT dimensions table to confirm the insulation and jacket diameters. 4. Related installation instructions: MOD-3-TFT 104 TUBINGS & MOLDED PARTS Heat-Shrink Tubing RNF-100 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 MWTM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 WCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 FCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 LVIT Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Molded Parts ESC Sealing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 CFTS Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 CBR Breakout Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 105 106 TUBINGS & MOLDED PARTS Heat-Shrink Tubing • UL recognized to standard 224 (file E35586). • Flexible, flame-retardant, thin-wall, general purpose heat-shrinkable polyolefin tubing • Clear tubing is not flame-retardant. • Ideal for wire jacketing marking and color coding • Black, white, and colors meet AMS-DTL-23053/5, Class 1. Clear meets AMS-DTL-23053/5, Class 2 • 2:1 shrink ratio and an unlimited shelf life when stored under normal conditions • Order spools as RNF-100-Size-Spool Length-color • Other sizes, colors, and packaging are available Selection Information: dimensions in inches (millimeters) Spools Inner Diameter Catalog Number as Supplied Recovered RNF-100-1/16-25-(color) .063 (1.6) .031 (0.8) RNF-100-3/32-25-(color) .093 (2.4) .046 (1.2) RNF-100-1/8-25-(color) .125 (3.2) .062 (1.6) RNF-100-1/8-500-(color) .125 (3.2) .062 (1.6) RNF-100-3/16-25-(color) .187 (4.8) .093 (2.4) RNF-100-1/4-25-(color) .250 (6.4) .125 (3.2) RNF-100-1/4-250-(color) .250 (6.4) .125 (3.2) RNF-100-3/8-25-(color) .375 (9.6) .187 (4.8) RNF-100-3/8-200-(color) .375 (9.6) .187 (4.8) RNF-100-1/2-25-(color) .500 (13) .250 (6.4) RNF-100-1/2-150-(color) .500 (13) .250 (6.4) RNF-100-3/4-25-(color) .750 (19) .375 (9.6) RNF-100-1-25-(color) 1.000 (25) .500 (13) RNF-100-1 1/2-25-(color) 1.500 (38) .750 (19) RNF-100-2-25-(color) 2.000 (51) 1.00 (25) UL recognized to Standard 224 600V/125˚ Recovered Wall Thickness (Mils) Color 17 BLK,WHT,CL 20 BLK,WHT,CL 20 BLK,WHT,CL 20 BLK,WHT,RED 20 BLK,WHT,CL 25 BLK,WHT,CL 25 BLK,WHT,RED 25 BLK,WHT,CL 25 BLK,WHT,RED,GRN,BLUE 25 BLK,WHT,CL 25 BLK,WHT,RED, GRN,BLUE 30 BLK,WHT,CL 35 BLK,WHT,CL 40 BLK,WHT,CL 45 BLK,WHT,CL Feet/ Spool 25 25 25 500 25 25 250 25 200 25 150 25 25 25 25 4 Foot Sticks Inner Diameter Cut-Piece Catalog Number as Supplied Recovered Length Colors CPGI-RNF-100-1/4-48-(color) .250 (6.4) .125 (3.2) 48" Stick BLSK,WHSK,GRSK, RDSK CPGI-RNF-100-3/8-48-(color) .375 (9.6) .187 (4.8) 48" Stick BLSK,WHSK,GRSK, RDSK CPGI-RNF-100-1/2-48-(color) .500 (13) .250 (6.4) 48" Stick BLSK,WHSK,GRSK, RDSK CPGI-RNF-100-3/4-48-(color) .750 (19) .375 (9.6) 48" Stick BLSK,WHSK,GRSK, RDSK CPGI-RNF-100-1-48-(color) 1.000 (25) .500 (13) 48" Stick BLSK,WHSK,GRSK, RDSK CPGI-RNF-100-1/16-48-BLK 1.6 (0.063) 0.8 (0.0031) 48" Stick BLK CPGI-RNF-100-3/32-48-BLK 2.4 (0.093) 1.2 (0.046) 48" Stick BLK CPGI-RNF-100-1/8-48-BLK 3.2 (0.125) 1.6 (0.062) 48" Stick BLK CPGI-RNF-100-3/16-48-BLK 4.8 (0.187) 2.4 (0.093) 48" Stick BLK Pieces/ Carton 25 25 25 25 25 50 50 50 50 6 Inch Sticks Inner Diameter Cut-Piece Pieces/ Catalog Number as Supplied Recovered Length Colors Pack CPGI-RNF-100-1/4-6-(color) .250 (6.4) .125 (3.2) 6" Piece BLK,WHT,GRN, RED 15 CPGI-RNF-100-3/8-6-(color) .375 (9.6) .187 (4.8) 6" Piece BLK,WHT,GRN, RED 12 CPGI-RNF-100-1/2-6-(color) .500 (13) .250 (6.4) 6" Piece BLK,WHT,GRN, RED 10 CPGI-RNF-100-3/4-6-(color) .750 (19) .375 (9.6) 6" Piece BLK,WHT,GRN, RED 8 CPGI-RNF-100-1-6-(color) 1.000 (25) .500 (13) 6" Piece BLK,WHT,GRN, RED 8 CPGI-RNF-100-1/4-6-ASRT .250 (6.4) .125 (3.2) 6" Piece ASSORTED 15 CPGI-RNF-100-3/8-6-ASRT .375 (9.6) .187 (4.8) 6" Piece ASSORTED 12 CPGI-RNF-100-1/2-6-ASRT .500 (13) .250 (6.4) 6" Piece ASSORTED 10 CPGI-RNF-100-3/4-6-ASRT .750 (19) .375 (9.6) 6" Piece ASSORTED 8 CPGI-RNF-100-1-6-ASRT 1.000 (25) .500 (13) 6" Piece ASSORTED 8 CPGI-RNF-100-MP-A-BLK: .063 (1.6) .031 (0.8) 6" Piece BLK 12 .093 (2.4) .046 (1.2) 6" Piece BLK 12 .125 (3.2) .062 (1.6) 6" Piece BLK 12 .187 (4.8) .093 (2.4) 6" Piece BLK 12 .250 (6.4) .125 (3.2) 6" Piece BLK 12 .375 (9.6) .187 (4.8) 6" Piece BLK 12 CPGI-RNF-100-MP-B-BLK: .375 (9.6) .187 (4.8) 6" Piece BLK 8 0.5 (13) .250 (6.4) 6" Piece BLK 8 .750 (19) .375 (9.6) 6" Piece BLK 8 1.00 (25) .500 (13) 6" Piece BLK 8 Packs/ Carton 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 107 TUBINGS & MOLDED PARTS RNF-100 Tubing Thin-Wall Tubing, Uncoated TUBINGS & MOLDED PARTS Heat-Shrink Tubing MWTM Tubing Medium-Wall Sealant Coated or Uncoated Tubing (600 V) • Sealant coated MWTM tubing (-S designation) is for use as insulation/jacket repair up to 600 V or for general sealing and rejacketing of polymeric- or elastomeric insulated cables up to 35kV • RUS accepted as jacket restoration of JCN cable • Uncoated MWTM tubing (-U or -A/U) is for cable rejacketing only • 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions Selection Information: dimensions in inches (millimeters) Sealant-Coated, Cut-Length Tubing Catalog Number Use Range Min. – Max. Cut-Piece Length MWTM-10/3-1200-S 0.13 – 0.35 (3 – 9) 48 (1200) MWTM-16/5-1200-S 0.25 – 0.55 (6 – 14) 48 (1200) MWTM-25/8-1200-S 0.35 – 0.85 (9 – 22) 48 (1200) MWTM-35/12-1200-S 0.50 – 1.25 (13 – 32) 48 (1200) MWTM-50/16-1200-S 0.65 – 1.70 (17 – 43) 48 (1200) MWTM-85/25-1200-S 1.00 – 2.90 (25 – 74) 48 (1200) MWTM-115/34-1200-S 1.40 – 3.90 (36 – 99) 48 (1200) MWTM-140/42-1200-S 1.80 – 4.70 (46 – 119) 48 (1200) Standard Pkg /Box 25 25 25 25 15 5 5 5 Uncoated, Spooled Tubing Catalog Number Use Range Min. – Max. Min. Cont. Length MWTM-10/3-A/U 0.13 – 0.35 (3 – 9) 25 (7.6) MWTM-16/5-A/U 0.25 – 0.55 (6 – 14) 25 (7.6) MWTM-25/8-A/U 0.35 – 0.85 (9 – 22) 25 (7.6) MWTM-35/12-A/U 0.50 – 1.25 (13 – 32) 25 (7.6) MWTM-50/16-A/U 0.65 – 1.70 (17 – 43) 15 (4.6) Standard Pkg/Spool 100 (30) 100 (30) 100 (30) 100 (30) 75 (23) Uncoated, Cut-Piece Tubing Catalog Number Use Range Min. – Max. Cut-Piece Length MWTM-85/25-1500/U 1.00 – 2.90 (25 – 74) 60 (1500) MWTM-115/34-1500/U 1.40 – 3.90 (36 – 99) 60 (1500) MWTM-140/42-1500/U 1.80 – 4.70 (46 – 119) 60 (1500) Standard Pkg/Box 5 5 5 Bulk Option /Spool 1155 (350) 660 (200) 495 (150) 330 (100) Ordering Information 1. Select the appropriate catalog number. Confirm selection with application dimensions to assure proper sizing. 2. MWTM is a general purpose tubing; for sealing applications use MWTM with sealant (-S) or use uncoated MWTM (-U or -A/U) in combination with S-1052 sealant. Order sealants separately. 3. UV resistant test report: EDR-5361. 108 TUBINGS & MOLDED PARTS Heat-Shrink Tubing Heavy-Wall Sealant-Coated or Uncoated Tubing (1000 V) • For use on standard poly- or elastomeric -insulated/jacketed cables or lead-jacketed cables, which may include aluminum or steel armoring • Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal for non-flame-retardant applications. Use uncoated tubing (-A/U and /U) for cable rejacketing and mechanical protection only. • Sealant-coated WCSM tubing, sizes -9/3 through-70/21 (-S designation) is UL listed per 486D (file E91151), certified to CSA C22.2, qualified to ANSI C119.1-1986, and rated to Western Underground Guide 2.5. Also RUS accepted for use as a secondary tap or splice cover, and for use as jacket restoration materials on JCN cable. WCSM tubing may be used for jacket repair on cables to 35 kV. • Connectors over 6 inches: Recommended cut length = connector length + 5 inches Connectors up to 6 inches: Recommended cut length = connector length + 4 inches • WCSM tubing has a 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions Selection Information: dimensions in inches (millimeters) Catalog Number1 1000-V General Conductor Size (AWG/kcmil) Use Range (Min. – Max.) Cut-Piece Length2 Sealant-Coated Cut-Length Tubing WCSM-9/3-150-S #14 – #8 CPGI-WCSM-9/3-150-S #14 – #8 WCSM-9/3-300-S #14 – #8 WCSM-9/3-1200-S #14 – #8 WCSM-13/4-150-S #12 – #6 CPGI-WCSM-13/4-150-S #12 – #6 WCSM-13/4-1200-S #12 – #6 WCSM-20/6-150-S #8 – #2 CPGI-WCSM-20/6-150-S #8 – #2 WCSM-20/6-225-S #8 – #2 WCSM-20/6-300-S #8 – #2 WCSM-20/6-1200-S #8 – #2 WCSM-33/8-150-S #4 – 4/0 CPGI-WCSM-33/8-150-S #4 – 4/0 WCSM-33/8-225-S #4 – 4/0 WCSM-33/8-300-S #4 – 4/0 WCSM-33/8-1200-S #4 – 4/0 WCSM-43/12-150-S 1/0 – 400 WCSM-43/12-225-S 1/0 – 400 CPGI-WCSM-43/12-225-S 1/0 – 400 WCSM-43/12-300-S 1/0 – 400 WCSM-43/12-1200-S 1/0 – 400 WCSM-51/16-100-S 250 – 500 WCSM-51/16-225-S 250 – 500 CPGI-WCSM-51/16-225-S 250 – 500 WCSM-51/16-300-S 250 – 500 WCSM-51/16-1200-S 250 – 500 WCSM-70/21-300-S 400 – 1000 WCSM-70/21-450-S 400 – 1000 WCSM-70/21-600-S 400 – 1000 WCSM-70/21-1200-S 400 – 1000 WCSM-105/30-300-S 800 – 1250 WCSM-105/30-1200-S 800 – 1250 WCSM-130/36-300-S 1500 – 2500 WCSM-130/36-450-S 1500 – 2500 WCSM-130/36-1200-S 1500 – 2500 0.15 – 0.30 (4 – 8) 0.15 – 0.30 (4 – 8) 0.15 – 0.30 (4 – 8) 0.15 – 0.30 (4 – 8) 0.20 – 0.45 (5 – 11) 0.20 – 0.45 (5 – 11) 0.20 – 0.45 (5 – 11) 0.25 – 0.70 (6 – 18) 0.25 – 0.70 (6 – 18) 0.25 – 0.70 (6 – 18) 0.25 – 0.70 (6 – 18) 0.25 – 0.70 (6 – 18) 0.35 – 1.20 (9 – 30) 0.35 – 1.20 (9 – 30) 0.35 – 1.20 (9 – 30) 0.35 – 1.20 (9 – 30) 0.35 – 1.20 (9 – 30) 0.50 – 1.55 (13 – 39) 0.50 – 1.55 (13 – 39) 0.50 – 1.55 (13 – 39) 0.50 – 1.55 (13 – 39) 0.50 – 1.55 (13 – 39) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.90 – 2.45 (23 – 62) 0.90 – 2.45 (23 – 62) 0.90 – 2.45 (23 – 62) 0.90 – 2.45 (23 – 62) 1.30 – 3.70 (33 – 94) 1.30 – 3.70 (33 – 94) 1.60 – 4.20 (41 – 107) 1.60 – 4.20 (41 – 107) 1.60 – 4.20 (41 – 107) 6 (150) 50 6 (150) 12 (300) 50 48 (1200) 25 6 (150) 50 6 (150) 48 (120) 25 6 (150) 50 6 (150) 9 (225) 50 12 (300) 50 48 (1200) 25 6 (150) 50 6 (150) 9 (225) 50 12 (300) 50 48 (1200) 25 6 (150) 40 9 (225) 40 9 (225) 12 (300) 40 48 (1200) 10 4 (100) 100 9 (225) 30 9 (225) 12 (300) 30 48 (1200) 10 12 (300) 15 18 (450) 15 24 (600) 10 or 100 48 (1200) 10 12 (300) 15 48 (1200) 5 12 (300) 10 18 (450) 20 48 (1200) 5 Uncoated Tubing WCSM-9/3-A/U WCSM-13/4-A/U WCSM-20/6-A/U WCSM-33/8-A/U WCSM-43/12-A/U WCSM-51/16-A/U WCSM-70/21-A/U WCSM-90/30-1500/U WCSM-130/36-1500/U 0.15 – 0.30 (4 – 8) 100 0.20 – 0.45 (5 – 11) 100 0.25 – 0.70 (6 – 18) 100 0.35 – 1.20 (9 – 30) 65 0.50 – 1.55 (13 – 39) 50 0.70 – 1.75 (18 – 44) 40 0.90 – 2.45 (23 – 62) 40 1.30 – 3.10 (33 – 79) 60 1.60 – 4.20 (41 – 107) 60 #14 – #8 #12 – #6 #8 – #2 #4 – 4/0 1/0 – 400 250 – 500 400 – 1000 800 – 1200 1500 – 2500 Std. Pack (Ft/Roll) (Pcs/Box) (Pcs/Pack) 3 2 2 2 1 1 5 5 1 Catalog numbers with -S designation are suitable for sealed electrical insulation to 1000 V. Catalog numbers with A/U and /U designations are for cable rejacketing only. 2 Length tolerance to ±2 percent. Can be used for multi-conductor LV splices using different tubings. Note: UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and -130/36 are not UL listed. 109 TUBINGS & MOLDED PARTS WCSM Tubing TUBINGS & MOLDED PARTS Heat-Shrink Tubing WCSM Tubing Direct Burial Insulation Covered for listed pressure connectors 96J4 E91151 Submersible Certified C22.2 No. 198.2 LR27428 Ordering Information 1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with dimensions to assure proper sizing. 2. UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and -130/36 are not UL listed. 3. Package does not contain connectors or lugs. Installed connector or lug diameter must be within use range. 4. If sealing is needed with WCSM-A/U uncoated tubing, order S-1052 sealant separately. 5. WCSM tubing may be field-cut for shorter requirements. 6. Bulk packaging is available for cut lengths. Consult your Tyco Electronics representative for additional information. 7. Related Test Report: EDR-5139 8. UV resistant test report: EDR-5361. 110 TUBINGS & MOLDED PARTS Heat-Shrink Tubing Heavy-Wall Flame Retardant Tubing (2000 V) FCSM tubing’s tough, crosslinked polyolefin construction provides mechanical strength and cutthrough resistance equal to, or surpassing, the properties of low-voltage cable jackets. • 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions • Uses sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. It provides a watertight seal for direct-buried applications and wet environments. • Use uncoated tubing (-/U) for cable rejacketing only • Sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV. Qualified to ANSI C119.1-1986; also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81. FCSM is also MSHA approved (No. P-137-MSHA). MSHA approved (No. P-137-MSHA) For use on standard poly- or elastomeric- insulated/jacketed cables or lead-jacketed cables, which may include aluminum or steel armoring. Connectors up to 6 inches: Recommended cut length = connector length + 4 inches. Connectors over 6 inches: Recommended cut length = connector length + 5 inches. Selection Information: dimensions in inches (millimeters) Catalog Number 1000-V Insulated Conductor Size General Use Range Tube Std Pack (AWG/kcmil) (Min.–Max.) Length* Ft.(m)/Roll Pcs/Box In-Line Splice Or Terminal Lug Seal (With FCSM-9/3-1200-S #14 – #8 FCSM-19/6-150-S #6 – #2 FCSM-19/6-1200-S #6 – #2 FCSM-28/9-225-S #2 – 4/0 FCSM-28/9-1200-S #2 – 4/0 FCSM-38/12-300-S 1/0 – 350 FCSM-38/12-1200-S 1/0 – 350 FCSM-51/16-300-S 250 – 500 FCSM-51/16-1200-S 250 – 500 FCSM-68/22-1200-S 600 – 1000 FCSM-90/30-1200-S 800 – 1200 FCSM-120/40-1200-S 1500 – 2500 FCSM-177/63 600-S FCSM-177/63-1200-S Cable Rejacketing (Without Sealant) FCSM-9/3-A/U #14 – #8 FCSM-19/6-A/U #6 – #2 FCSM-28/9-A/U #2 – 4/0 FCSM-38/12-A/U 1/0 – 350 FCSM-51/16-A/U 250 – 500 FCSM-68/22-A/U 600 – 1000 FCSM-90/30-1500/U 800 – 1200 FCSM-120/40-1500/U 1500 – 2500 FCSM-177/63-1500/U Sealant) 0.15 – 0.30 (4 – 8) 0.25 – 0.65 (6 – 17) 0.25 – 0.65 (6 – 17) 0.40 – 0.95 (10 – 24) 0.40 – 0.95 (10 – 24) 0.50 – 1.30 (13 – 33) 0.50 – 1.30 (13 – 33) 0.70 – 1.75 (18 – 44) 0.70 – 1.75 (18 – 44) 0.95 – 2.30 (25 – 58) 1.30 – 3.10 (33 – 79) 1.75 – 4.10 (44 – 104) 2.75 – 6.05 (70 – 154) 2.75 – 6.05 (70 – 154) 48 (1200) 6 (150) 48 (1200) 9 (225) 48 (1200) 12 (300) 48 (1200) 12 (300) 48 (1200) 48 (1200) 48 (1200) 48 (1200) 24 (600) 48 (1200) Bulk Option Ft.(m)/Roll 25 50 25 50 25 40 10 30 10 10 5 5 6 5 0.15 – 0.30 (4 – 8) 100 (30) 0.25 – 0.65 (6 – 17) 100 (30) 0.40 – 0.95 (10 – 24) 65 (20) 0.50 – 1.30 (13 – 33) 50 (15) 0.70 – 1.75 (18 – 44) 40 (12) 0.95 – 2.30 (25 – 58) 80 (24) 1.30 – 3.10 (33 – 79) 60 (1500) 5 1.75 – 4.10 (44 – 104) 60 (1500) 5 2.75 – 6.05 (70 – 154) 60 (1500) 5 825 (250) 495 (150) 395 (120) 330 (100) *Length tolerance to ±2 percent. Ordering Information 1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing. 2. Connectors or lugs not included. 3. If sealing is needed with uncoated FCSM tubing (-/U), order S-1052 separately. 4. Tubing may be field-cut for shorter requirements. 5. Bulk packaging is available for cut-lengths. Contact your Tyco Electronics representative for additional information. 6. Related test reports: EDR-5133, EDR-5134, EDR-5141 For connector information refer to the Connectors and Terminals section of this catalog. 111 TUBINGS & MOLDED PARTS FCSM Tubing TUBINGS & MOLDED PARTS Heat-Shrink Tubing LVIT Tubing Busbar Insulating Tubing (1000 V) LVIT is a heat-shrinkable medium-wall, flame-retardant, low voltage tubing for insulating straight and bent busbars during original equipment assembly or in retrofit applications where access to one end of the busbar is available. When used according to the selection guidelines, LVIT may be used in applications up to 1 kV in accordance with ANSI/IEEE C37.20 specification. LVIT tubing may be used in applications up to 3.6 kV in accordance with IEC specifications. Rated to ANSI/IEEE C37.20.1-1987. UL recognized to Standard 224 (file E137416), 600 V-125°C-VW.1. Selection Information: dimensions in inches (millimeters) Busbar dimensions LVIT Tubing Dia. as Supplied & Catalog Rectangular Bar* Square Bar Round Bar Fully Recovered Number (Bus Width) (Each Side) (Dia. Min.–Max.) (Min.–Max.) LVIT-30/10-A/U 0.50 – 1.0 (12 – 25) 0.40 – 1.0 (11 – 25) 1.18– 0.39 (30 – 10) LVIT-75/25-A/U 2.0 – 3.0 (50 – 75) 1 (25) 1.0 – 2.0 (25 – 50) 2.95 – 0.98 (75 – 25) LVIT-150/50-A/U 4.0 – 6.0 (100 – 150) 2 – 3 (50–75) 2.0 – 4.0 (50 – 100) 5.91– 1.97 (150 – 50) Std. Pack 200 ft. 100 ft. 100 ft. *Rectangular bus thickness range is 1/4 to 5/8 inch. Molded Parts ESC Sealing Caps End Sealing Caps for 1/C Power Cable (1000 V) • • • • hrink and compress a hot-melt adhesive on the cable jacket, forming a secure environmental seal S Fits easily over the cable end and shrinks in seconds, leaving a compact, rugged end seal Qualified to ANSI C119.1-1986 and rated to ICEA electrical withstand test for 1000 volts For use on standard poly- or elastomeric insulated/ jacketed cables or lead-jacketed cables, which may include aluminum or steel armoring. Use as a live end seal to 1000 volts. Use as an end seal for storage and pulling of de-energized cable. Selection Information: dimensions in inches (millimeters) Primary Insulation Conductor (1000 V) General Length Catalog Size Use Range Use Range as Number (AWG/kcmil) (Min.–Max.) (Min.–Max.) Supplied ESC-1/A #12 - #8 0.17 – 0.35 (4–9) 0.15 – 0.30 (4–8) 1.0 CPGI-ESC-1/A #12 - #8 0.17 – 0.35 (4–9) 0.15 – 0.30 (4–8) 1.0 ESC-2/A #6 – 3/0 0.31 – 0.71 (8–18) 0.30 – 0.70 (8–18) 2.0 CPGI-ESC-2/A #6 – 3/0 0.31 – 0.71 (8–18) 0.30 – 0.70 (8–18) 2.0 ESC-3/A 4/0 – 750 0.65 – 1.25 (17–32) 0.65 – 1.25 (17–32) 3.5 ESC-4/A 750 – 1500 1.08 – 1.94 (27–49) 1.05 – 1.95 (27–50) 5.3 ESC-5/A 1500 – 2000 1.38 – 2.58 (35–66) 1.30 – 2.65 (33–67) 6.7 ESC-6/A 1.94 – 3.54 (49–90) 1.85 – 3.70 (47–94) 5.6 ESC-7/A 3.02 – 4.25 (77–108) 2.95 – 4.50 (75–114) 5.4 L Std. Pack (Pcs/Box) 50 25 50 25 40 20 10 10 10 *5 packs, each with 5 pcs. per Point of Purchase Package. Each energized conductor requires a separate ESC sealing cap. Ordering information 1. Select the appropriate catalog number based on the conductor size or use range. Confirm selection with dimensions to assure proper sizing. 2. Each energized conductor requires a separate ESC sealing cap. 3. Bulk options also available. Consult your Tyco Electronics representative for information. 4. Caps are coated with an adhesive. 5. Related test report: EDR-5161 112 TUBINGS & MOLDED PARTS Molded Parts Heat-Shrink Cabinet Feed-Through Seals CFTS seals are heat-shrinkable molded parts for moisture-sealing applications where cable enters enclosures, such as cabinets or connection boxes. • Suitable for environments that have existing periodic pressure difference and/or temperature differential • Precoated with a thermoplastic adhesive that seals around the entering cable. The O-ring creates the water/air seal at the cabinet entry. • Utilizes a rigid plastic that, when inserted through the cabinet wall, protects the entering cable from abrasion or cut-through Selection Information: dimensions in inches (millimeters) A B Catalog Number CFTS-1 CFTS-2 CFTS-3 CFTS-4 CFTS-5 Cable Diameter (Min. – Max.) 0.20 – 0.40 (5–10) 0.25 – 0.65 (6–17) 0.55 – 1.00 (14–25) 0.80 – 1.45 (20–37) 1.45 – 2.40 (37–61) A Length of Molded Part 2.75 (70) 2.75 (70) 3.75 (95) 4.50 (114) 7.00 (178) B Clearance (Knockout) Hole Size 1 (25) 1 (25) 1 3/8 (35) 2 (51) 3 1/2 (89) Std. Pack 5 5 5 5 5 CBR Breakout Boot Heat-Shrink Cable Breakout Boots CBR products seal breakouts in multiconductor cables and conduit. These seals are made of tough, crosslinked polyolefin to provide mechanical protection and strain relief. CBR seals have an adhesive-coating on the body and the legs to form a durable watertight seal, and conform tightly to conduits and cable jackets. For use on standard poly- or elastomeric insulated/jacketed multiconductor cables or cables in metal or plastic conduits. Selection Information: dimensions in inches (millimeters) Cross Body Use Range Legs Use Range Section Catalog Number (Min. – Max.) (Min. – Max.) Std. Pack CBR-2-1-A 0.35 – 1.00 (9 – 25) 0.15 – 0.55 (4 – 14) 3 CBR-2-2-A* 1.25 – 1.70 (32 – 43) 0.30 – 0.75 (8 – 19) 3 CBR-2-3-A 1.65 – 3.00 (42 – 76) 0.65 – 1.40 (17 – 36) 3 CBR-3-1-A 0.50 – 1.35 (13 – 34) 0.20 – 0.55 (5 – 14) 3 CBR-3-2-A* 0.85 – 2.20 (22 – 56) 0.35 – 0.90 (9 – 23) 3 CBR-3-3-A* 1.10 – 2.90 (28 – 74) 0.50 – 1.25 (13 – 32) 3 CBR-3-4-A 2.35 – 5.65 (60 – 144) 1.20 – 2.10 (30 – 53) 3 CBR-4-1-A 0.70 – 1.25 (18 – 32) 0.15 – 0.45 (4 – 11) 3 CBR-4-2-A* 1.00 – 2.10 (25 – 53) 0.35 – 0.90 (9 – 23) 3 CBR-4-3-A* 1.20 – 3.50 (30 – 89) 0.55 – 1.40 (14 – 36) 3 CBR-4-4-A 2.35 – 6.05 (60 – 154) 0.90 – 1.50 (23 – 38) 3 CBR-6-1-A* 1.45 – 3.85 (37 – 98) 0.60 – 1.50 (15 – 38) phase 3 0.30 – 0.75* (8 – 19) ground 3 CBR-6-2-A* 2.65 – 5.30 (67 – 135) 0.90 – 2.20 (23 – 56) phase 3 0.40 – 0.95* (10 – 24) ground 6 CBR-Plug** (for use only with asterisked items above) 6/Box *CBR-Plugs are for blocking and sealing unused legs of breakouts. The plug will fit those items asterisked (*) above. 113 TUBINGS & MOLDED PARTS CFTS Seals TUBINGS & MOLDED PARTS TAPES & SEALANTS Tapes CRPS Repair Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 FSTW Splicing Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 LVBT Busbar Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Sealants Hot-Melt and Cold-Applied Sealants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 115 116 TAPES TAPES&&SEALANTS SEALANTS Tapes Flexible Cable Repair Tape Tyco Electronics’ CRPS repair strip is a high-quality replacement jacket for low and high voltage flexible mining cables. It is a tool-free, flexible, flame-retardant elastomeric strip that has been specially formulated to provide excellent resistance to abrasion, tearing, and cutting. •P recoated with a thermoplastic sealant that provides an excellent seal against moisture and corrosive elements • MSHA approved (No. P-137-13-MSHA) • Tool-free, flexible, flame-retardant elastomeric strip for jacket repair on mining and other flexible cables Selection Information: dimensions in inches (millimeters) Catalog Number Strip Length Strip Width CRPS-248 48 (1219) 2 (51) CPGI-CRPS-248 48 (1219) 2 (51) CRPS-260 60 (1524) 2 (51) CRPS-290 90 (2286) 2 (51) CRPS-2120 120 (3048) 2 (51) Std. Pack (Strips/Box) 20 5 20 15 10 Approximate Coverage Length Cable Diameter CRPS-248 CRPS-260 0.50 (13) 28 (711) 36 (914) 0.75 (19) 18 (457) 23 (584) 1.00 (25) 14 (356) 17 (432) 1.25 (32) 11 (279) 14 (355) 1.50 (38) 9 (229) 11 (279) 1.75 (44) 7 (178) 9 (228) 2.00 (51) 8 (203) 2.50 (64) 3.00 (76) CRPS-290 55 (1397) 37 (940) 26 (660) 21 (533) 18 (457) 15 (381) 14 (356) 10 (254) 9 (229) CRPS-2120 73 (1854) 49 (1245) 35 (889) 28 (711) 24 (610) 20 (508) 19 (483) 13 (330) 12 (305) Recommended coverage area includes 3 inches on either side of damaged area. Ordering Information 1. Select the appropriate catalog number based on cable diameter and length of cable damage to be covered (see “Approximate coverage length” chart above). For larger damaged areas, multiple strips may be used to provide continuous coverage. 2. To install, half-lap CRPS repair strip on cable, beginning 3 inches before damage and continuing 3 inches after damage. 3. CRPS repair strip is pre coated with a thermoplastic sealant. 4. Related test report: EDR-5068 117 TAPES & SEALANTS CRPS Repair Tape TAPES & SEALANTS Tapes FSTW Splicing Tape Fast Splicing Tape Wrap Tyco Electronics’ FSTW is a thermoplastic rubber tape combined with a butyl rubber sealant specially formulated for underground applications. FSTW is ideal for repairing cable jackets, sealing low-voltage splices, and rejacketing MV cable splices. This tape provides a complete rejacketing solution in one pass as opposed to the multi-layer construction required when using traditional tape products. It’s quick to install. There is no need for separate sealing mastic and tape as it combines sealant and rubber tape in one convenient product. FSTW rubber tape is made 50 mils thick, which offers strong puncture resistance from underground material and debris. FSTW is rated for use on 90°C rated cables, in underground use, in acid or caustic soils, and saltwater environments. It is UV resistant and rated for aerial exposure. Mastic is in contact with cable surface only at ends which allows for easy removal. Splices made with FSTW quality to ANSI C119.1 Selection Information: dimensions in feet (meters) Catalog Number CPGI-FSTW-2-1-4 FSTW-2-1-6 Roll Width 2 (50) 2 (50) Roll Length 4' (1.2) 6' (1.8) Std Pk. 5 12 Approximate Coverage Length Catalog Diameter CPGI-FTSW-2-1-4 0.50 (13) 28 (710) 0.75 (19) 18 (460) 1.00 (25) 14 (355) 1.25 (32) 11 (280) 1.50 (38) 9 (230) 1.75 (44) 7 (180) 2.00 (51) 6 (150) 2.50 (63) 3.00 (76) FTSW-2-1-6 42 (1000) 27 (680) 21 (530) 17 (430) 14 (355) 10 (280) 9 (230) 7 (180) 6 (150) Ordering Information 1. See the approximate coverage length per roll based on cable diameter. 2. For repairing cable jackets, install the FSTW tape beginning 2" before the damage and continuing 1" after the damage. 3. FSTW is 2" (50) wide 4. Related test reports: EDR-5431, EDR-5360 118 TAPES & SEALANTS Tapes Low-Voltage Busbar Insulating Heat-Shrink Tape (1000 V) LVBT is an adhesive-coated, low-voltage heat-shrinkable tape. One wrap insulates straight and bent bars in retrofit applications where tubing cannot be used. In addition, LVBT easily insulates unusual connections and geometries in the factory or field. •A dhesive layer fuses the tape layers but does not stick to bus or hardware, providing tough insulation up to 1 kV in accordance with ANSI C37.20–1987 and up to 3.6 kV in accordance with IEC specifications • Rated to ANSI/IEEE C37.20-1987 • UL-recognized to Standard 224 (file E137417), 600 V-125°C-VW.1 LVBT Tape Dimensions Catalog Number LVBT-1-R LVBT-2-R LVBT-4-R Roll width 1 (25) 2 (50) 4 (100) Selection Information: dimensions in feet (meters) Bus Width Catalog Number Roll Length 25 ft (7.5 m) 25 ft (7.5 m) 25 ft (7.5 m) Bus Length Insulated per Roll Rolls/ Std. Pack LVBT-1-R LVBT-2-R LVBT-2-R LVBT-2-R LVBT-2-R LVBT-4-R 3.8 ft (1.2 m) 4.8 ft (1.5 m) 3.5 ft (1.1 m) 2.7 ft (0.8 m) 1.9 ft (0.6 m) 2.9 ft (0.9 m) 8 4 4 4 4 4 Square Busbar 1 (25) 2 (50) 3 (75) 4 (100) 6 (150) LVBT-2-R LVBT-2-R LVBT-2-R LVBT-4-R LVBT-4-R 6.25 ft (2.0 m) 3.1 ft (1.0 m) 2.0 ft (0.6 m) 3.1 ft (1.0 m) 2.0 ft (0.6 m) 4 4 4 2 2 Round Busbar 0.5 in (12 mm) 1.0 in (25 mm) 2.0 in (50 mm) 3.0 in (75 mm) 4.0 in (100 mm) LVBT-1-R LVBT-2-R LVBT-2-R LVBT-2-R LVBT-4-R 8.0 ft (2.6 m) 8.0 ft (2.6 m) 4.0 ft (1.3 m) 2.6 ft (0.9 m) 4.0 ft (1.3 m) 8 4 4 4 2 Rectangular Busbar* 1 (25) 2 (50) 3 (75) 4 (100) 6 (150) 8 (200) *Maximum thickness: 5/8 (15) Ordering Information 1. LVBT-1-R is best for shorter lengths. LVBT-2-R is the most versatile width for general purpose use. LVBT-4-R is useful for long lengths and larger bus sizes. 2. If sealing is needed, order the S-1052-6-150 sealant strips. 119 TAPES & SEALANTS LVBT Busbar Tape TAPES & SEALANTS Sealants Hot-Melt and Cold-Applied Sealants These adhesives are to be used for sealing the ends of uncoated tubing or for low-voltage applications requiring void-filling. The hot-melt sealants flow when heated and set when cooled to provide a superior watertight seal. The cold-applied sealants bond to surfaces when placed under pressure to create a water-tight seal. Use sealants with uncoated tubing and molded parts for sealing applications or as an adhesion enhancement for specific applications. Selection Information Sealant Type Description Use with These Products: S-1052 General purpose WCSM-A/U (uncoated), low-voltage sealant MWTM-A/U (uncoated), FCSM-A/U (uncoated), LVBT, LVIT S-1085 General purpose HVS (high-voltage splices), high-voltage sealant HVT (high-voltage terminations), MCK-5 S-1189 High-temperature, MCK low-voltage sealant S-1251 High-voltage BBIT, BPTM, HVBC, HVBT, HVIS Raysulate electrical insulator sealant S-1171 Low-voltage LV-MSK, HV-MSK mining sealant S-1278 Low-voltage sealant RDSS GelWrap Pad Low-voltage PowerGel sealing gel GelWrap, GelWrap-RS closure Catalog Number S-1052-3-3000 S-1171-4-300 S-1174-2-300 S-1174-4-460 S-1251-25-300-4 S-1251-50-300-1 S-1278-3 x 61 x 7620 GelWrap Pad 2x8 S-1189-3-600 Color Black Black Black Black Red Red Gray Gray Yellow Dimensions (W x L x T) Roll: 1.5 x 120 x .12 Strip: 2 x 12 x .10 Strip: .5 x 12 x .09 Strip: 1 x 18 x .19 Strip: 1 x 12 x .150 Strip: 2 x 12 x .045 Roll: 2.4 x 300 x .12 Strip: 2 x 8 x .18 Std. Pack 5 rolls/box 100 strips/box 25 strips/box 15 strips/box 25 strips/box 25 strips/box 1 roll/box 6 strips/box Ordering Information 1. Select the appropriate catalog number based on the application information in columns two and three of the above table. 2. Use the information in the table below for ordering. 3. Sealants are supplied in bulk form with protective release paper. 120 PHOTOCONTROLS, TIMERS & ACCESSORIES Thermal Photocontrols AT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 PT / SPT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 TL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 AA Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 LC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 BF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 M Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Electronic Photocontrols LM 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 2000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 3000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 6000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 SST Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Screw-In Photocontrols Incandescent Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Compact Fluorescent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Time Controls 24 Hour Time Clocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Spring Wound Interval Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Lighting Accessories Shorting and Open Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Receptacles AM Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Multiple Relays AMR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 US-30 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 121 122 PHOTOCONTROLS, PHOTOCONTROLS,TIMERS TIMERS&&ACCESSORIES ACCESSORIES Thermal Photocontrols Die-Cast Aluminum Housing • • • • • • Selection information Range Model Rated Volts (Volts) AT-15 120 105 - 130 AT-168 240 185 - 305 AT-19* 480 420 - 530 AT-20 120/208/240/277 105 - 305 AT-30* 120 AT-368* 240 AT-39* 480 Note: 6" Lead Wires *Not: UL and CSA Listed 105 - 130 180 - 305 420 - 530 Certified LR27428 156D E45412 Tough Die-Cast Aluminum Housing Heavy-Duty Thermal Bi-Metal Switch UL and CSA Listed 30-45 Second Time Delay 2000 & 3000 Watt Load Ratings Fail Mode is ON IND. CONT. EQ. 43BO E79618 Load Rating Tungsten (Watts) 2000 2000 2000 2000 Load Rating Ballast Turn ON (VA) (Fc) 1900 1.5 1900 1.5 1900 1.5 1900 1.5 OFF/ON Ratio 6:1 6:1 6:1 6:1 3000 3000 3000 2900 2900 2900 6:1 6:1 6:1 1.5 1.5 1.5 PT/SPT Series Non-Metallic Housing Certified LR27428 156D E45412 • • • • • • PT-15 SPT-15 Fixed or Adjustable Swivel Base Heavy Duty Thermal Bimetal Swivel UL and CSA Listed 30 - 45 Second Time Delay 2000 Watt Load Rating Fail Mode is ON IND. CONT. EQ. 43BO E79618 Selection information Range Model Base Rated Volts (Volts) PT-15 Fixed 120 105 - 130 CPGI-ALR-PT-15 Fixed 120 105 - 130 PT-168 Fixed 240 185 - 305 PT-20 Fixed 120/208/240/277 105 - 305 PT-347** Fixed 347 310 - 380 SPT-15 Swivel CPGI-ALR-SPT-15 Swivel SPT-168 Swivel SPT-19* Swivel SPT-347** Swivel Note: 6" Lead Wires *Not UL Listed and CSA ** CSA Listed only 120 120 240 480 347 123 105 - 130 105 - 130 185 - 305 420 - 530 310 - 380 Load Load Rating Rating Tungsten Ballast (Watts) (VA) 2000 1900 2000 1900 2000 1900 2000 1900 2000 1900 Turn ON (Fc) 1.5 1.5 1.5 1.5 1.5 OFF/ON Ratio. 5:1 5 : 1 5:1 5:1 5:1 2000 2000 2000 2000 2000 1.5 1.5 1.5 1.5 1.5 5 5 5 5 5 1900 1900 1900 1900 1900 :1 :1 :1 :1 :1 PHOTOCONTROLS, TIMERS & ACCESSORIES AT Series PHOTOCONTROLS, TIMERS & ACCESSORIES Thermal Photocontrols TL Series Slim Profile • • • • • • Certified LR27428 156D E45412 Adjustable Swivel Base Thinline Profile - Perfect for Tight Spots 30 - 45 Second Time Delay UL and CSA Listed Durable Polycarbonate Housing Fail Mode is ON IND. CONT. EQ. 43BO E79618 Selection information Rated Range Model Volts (Volts) TL-115 120 105 - 130 CPGI-ALR-TL-115 120 105 - 130 TL-1168 240 185 - 305 Note: 6" Lead Wires Load Rating Tungsten (Watts) 1800 1800 1200 Load Rating Ballast Turn ON (VA) (Fc) 1100 1.5 1100 1.5 1100 1.5 OFF/ON Ratio 5:1 5:1 5:1 AA Series Button Style • • • • • • 3/4" Long Threaded Nipple 30 - 45 Second Time Delay UL and CSA Listed Durable Polycarbonate Housing 1800 and 1200 Watt Load Rating Fail Mode is ON Selection information Product Rated Range Model Information Volts (Volts) AA-105 120 105 - 130 CPGI-ALR-AA-105 120 105 - 130 AA-105W w/Wall Plate 120 105 - 130 CPGI-ALR-AA-105W w/Wall Plate 120 105 - 130 AA-1068 240 185 - 305 AA-1068W w/Wall Plate 240 185 - 305 AA-305 120 105 - 130 CPGI-ALR-AA-305 120 105 - 130 AA-105M 15" Leads 120 105 - 130 AA-1068M 15" Leads 240 185 - 305 AA-105HA High Ambiant 120 105 - 130 AA-LS* Light Shield Load Rating Tungsten (Watts) 1800 1800 1800 1800 1200 1200 300 300 1800 1200 1800 Note: 6" Lead Wires unless otherwise noted * Not UL and CSA Listed 124 Certified LR27428 156D E45412 IND. CONT. EQ. 43BO E79618 Load Rating Surge Ballast Protection Turn ON (VA) (Joules) (Fc) 1100 1.5 1100 1.5 1100 1.5 1100 1.5 1100 1.5 1100 1.5 840 1.5 840 1.5 1100 180 1.5 1100 180 1.5 1100 1.5 OFF/ON Ratio 5:1 5 : 1 5:1 5 : 1 5:1 5:1 5:1 5 : 1 5:1 5:1 5:1 PHOTOCONTROLS, TIMERS & ACCESSORIES Thermal Photocontrols Locking Style/Residential Grade • • • • • 128F PHOTOCONTROL E66375 Heavy-Duty Thermal Bi-Metal Switch 30 - 45 Second Time Delay UL and CSA Listed ANSI C136.10 Compliant Fail Mode is ON Selection information Load Rating Rated Range Tungsten Model Volts (Volts) (Watts) LC-120 120 105 - 130 1000 CPGI-ALR-LC-120 120 105 - 130 1000 LC-208-277 240 185 - 305 1000 CPGI-ALR-LC-208-277 240 185 - 305 1000 Load Rating Ballast Turn ON (VA) (Fc) 1800 1.5 1800 1.5 1800 1.5 1800 1.5 Certified LR27428 OFF/ON Ratio 4:1 4:1 4:1 4:1 BF Series Locking Style/Industrial/Commercial Grade with Surge Protection • • • • • • 180 Joule MOV Surge Protection Heavy-Duty Thermal Bi-Metal Switch 30 - 45 Second Time Delay UL and CSA Listed ANSI C136.10 Compliant Fail Mode is ON Selection information Range Model Rated Volts (Volts) BF-120 120 105 - 130 BF-208-277 240 185 - 305 BF-PV 120 / 208 / 240 / 277 105 - 305 Load Rating Tungsten (Watts) 1000 1000 1000 125 128F PHOTOCONTROL E66375 Load Rating Ballast (VA) 1800 1800 1800 Surge Protection (Joules) 180 180 180 Turn ON (Fc) 1.5 1.5 1.5 Certified LR27428 OFF/ON Ratio 5:1 5:1 5:1 PHOTOCONTROLS, TIMERS & ACCESSORIES LC Series PHOTOCONTROLS, TIMERS & ACCESSORIES Thermal Photocontrols M Series Locking Style/Industrial Grade with Surge Protection • • • • • • Up to 360 Joule MOV Surge Protection Heavy-Duty Thermal Bi-Metal Switch 30 - 45 Second Time Delay UL and CSA Listed ANSI C136.10 Compliant Fail Mode Is ON Selection information Range Model Rated Volts (Volts) M-120 120 105 - 130 M-208-277 240 185 - 305 M-480* 480 420 - 530 M-PV 120 / 208 / 240 / 277 105 - 305 M-347** 347 310 - 380 MH-120* 120 105 - 130 MH-208-277* 240 185 - 305 MH-PV* 120 / 208 / 240 / 277 105 - 305 * Not UL Listed and CSA ** CSA Listed Only Load Rating Tungsten (Watts) 1000 1000 1000 1000 1000 1000 1000 1000 128F PHOTOCONTROL E66375 Load Rating Ballast (VA) 1800 1800 1800 1800 1800 1800 1800 1800 Surge Protection (Joules) 180 180 180 180 180 360 360 360 Turn ON (Fc) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 Certified LR27428 OFF/ON Ratio 5:1 5:1 5:1 5:1 5:1 5:1 5:1 5:1 Electronic Photocontrols LM 1000 Time Off Lighting Control • • • • • • • • Programmable Built-in Daylight Savings Time Adjustment Resets Automatically After Power Outages 360 Joule MOV Surge Protection 2 - 5 Second ON and OFF Time Delay Rain-tight / Dust-tight Housing ANSI C136.10 Compliant Fail Mode Is ON Selection information Range Model Rated Volts (Volts) LM-1000 120 / 208 / 240 / 277 105-305 Load Rating Tungsten (Watts) 1000 126 Load Rating Ballast (VA) 1800 Surge Protection Turn ON (Joules) (Fc) 360 5.0 OFF/ON Ratio 1.5:1 PHOTOCONTROLS, TIMERS & ACCESSORIES Electronic Photocontrols Electronic/Heavy Duty • • • • • • • • • Heavy Duty Utility Grade Electronic 30 Amp Relay 180 or 360 Joule MOV Surge Protection 2-4 Second ON and OFF Time Delay Non-Drifting Phototransistor Rain-tight / Dust-tight Housing ANSI C136.10 Compliant Fail Mode Is ON 2100 Series Has Inverse OFF/ON Ratio Selection information Load Rating Range Tungsten Model Rated Volts (Volts) (Watts) 2060-NPS 120 105 - 130 1000 2060-VPS 120 105 - 130 1000 2090-NPS 120 / 208 / 240 / 277 105 - 305 1000 CPGI-ALR-2090-NPS 120 / 208 / 240 / 277 105 - 305 1000 Note: Custom models can be configured based on chart below. Load Rating Ballast (VA) 1800 1800 1800 1800 2 0 60 - V P S - BK Series (Fail Mode) 2 = 2000 (ON) OFF/ON Ratio 0 = 1.5:1 1 = 0.6:1 Voltage 48 = 480 60 = 120 72 = 208/240/277 90 = 120/208/240/277 MOV Surge Protection N = 180J, 320V, 3000A, 14mm V = 360J, 320V, 10000A, 20mm Cap Color (Leave blank if ANSI Standard) BL = Blue BK = Black BR = Brown (Bronze) GN = Green GR = Gray MR = Maroon YL = Yellow Turn-On Level 1 = 1.0 Fc S = 1.5 Fc (ANSI Std) 2 = 2.0 Fc 3 = 2.6 Fc Light Sensor P = Phototransistor F = IR Filtered Phototransistor 127 Surge Protection (Joules) 180 360 180 180 Turn ON (Fc) 1.5 +/- 0.5 1.5 +/- 0.5 1.5 +/- 0.5 1.5 +/- 0.5 ANSI Standard Colors 120V 208 / 240 / 277V 120 / 208 / 240 / 277V 480V OFF/ON Ratio 1.5:1 1.5:1 1.5:1 1.5:1 Gray Maroon Blue Yellow PHOTOCONTROLS, TIMERS & ACCESSORIES 2000 Series PHOTOCONTROLS, TIMERS & ACCESSORIES Electronic Photocontrols 3000 Series Electronic/Heavy Duty/N.O. Contact • • • • • • • • • Heavy Duty Utility Grade Electronic 30 Amp Relay 180 or 360 Joule MOV Surge Protection 2-4 Second ON and OFF Time Delay Non-Drifting Phototransistor Rain-tight / Dust-tight Housing ANSI C136.10 Compliant Fail Mode Is OFF 3100 Series Has Inverse OFF/ON Ratio Selection information Rated Range Model Volts (Volts) 3090-NPS 120 / 208 / 240 /277 105 - 305 Note: Custom models can be configured based on chart Load Rating Tungsten (Watts) 1000 below. Load Rating Ballast (VA) 1800 3 0 90 - V P S - BK Series (Fail Mode) 3 = 3000 (ON) OFF/ON Ratio 0 = 1.5:1 1 = 0.6:1 Voltage 60 = 120 72 = 208/240/277 90 = 120/208/240/277 MOV Surge Protection N = 180J, 320V, 3000A, 14mm V = 360J, 320V, 10000A, 20mm Cap Color (Leave blank if ANSI Standard) BL = Blue BK = Black BR = Brown (Bronze) GN = Green GR = Gray MR = Maroon YL = Yellow Turn-On Level 1 = 1.0 Fc S = 1.5 Fc (ANSI Std) 2 = 2.0 Fc 2.6 = 2.6 Fc Light Sensor P = Phototransistor F = IR Filtered Phototransistor 128 Surge Protection (Joules) 180 Turn ON (Fc) 1.5 +/- 0.5 ANSI Standard Colors 208 / 240 / 277V 120 / 208 / 240 / 277V OFF/ON Ratio 1.5:1 Green Blue PHOTOCONTROLS, TIMERS & ACCESSORIES Electronic Photocontrols Electronic/Heavy Duty/Premium Grade • • • • • • • • 128F PHOTOCONTROL E66375 30 Amp Relay Long life, High Reliability Non-drifting phototransistor Instant ON / 2-5 Second OFF Time Delay Rain-tight / Dust-tight housing ANSI C136.10 Compliant Fail Mode Is ON 6100 Series Has Inverse OFF/ON Ratio Selection information Load Rating Rated Range Tungsten Model Volts (Volts) (Watts) 6060-VPS 120 105 -130 2000 6090-VPS 120/240/277 105 - 305 2000 6090-VPS-UL 120/208/240/277 105 - 305 1000 Note: UL indicates a UL listed product Note: Custom models can be configured based on chart below. Load Rating Ballast (VA) 1800 1800 1800 6 0 90 - V P S - BK Series (Fail Mode) 6 = 6000 (ON) OFF/ON Ratio 0 = 1.5:1 1 = 0.6:1 Voltage 60 = 120 72 = 208/240/277 90 = 120/208/240/277 MOV Surge Protection N = 180J, 320V, 3000A, 14mm V = 360J, 320V, 10000A, 20mm UL V Type= 545J, 510V, 13000A, 20mm Cap Color (Leave blank if ANSI Std) BL = Blue BK = Black BR = Brown (Bronze) GN = Green GR = Gray MR = Maroon YL = Yellow Surge Protection (Joules) 360 360 545 ANSI Standard Colors 120V 208 / 240 / 277V 120 / 208 / 240 / 277V 480V Turn-On Level 1 = 1.0 Fc S = 1.5 Fc (ANSI Std) 2 = 2.0 Fc 3 = 2.6 Fc Light Sensor P = Phototransistor F = IR Filtered Phototransistor 129 Turn ON (Fc) 1.5 1.5 1.5 OFF/ON Ratio 1.5:1 1.5:1 1.5:1 Gray Maroon Blue Yellow PHOTOCONTROLS, TIMERS & ACCESSORIES 6000 Series PHOTOCONTROLS, TIMERS & ACCESSORIES Electronic Photocontrols SST Series Electronic/Heavy Duty with Time Delay • • • • • • • • Energy Saving Inverse OFF/ON Ratio 30 Amp Relay / Microprocessor Controlled 180 Joule MOV Surge Protection Non-Drifting Phototransistor 30-45 Second ON and OFF Time Delay Rain-tight / Dust-tight Housing ANSI C136.10 Compliant Fail Mode Is ON Selection information Load Rating Range Tungsten Model Rated Volts (Volts) (Watts) SST-PV 120 / 208 / 240 / 277 105 - 305 1000 SST-PV-UL 120 / 208 / 240 / 277 105 - 305 1000 SST-PV-IES 120 / 208 / 240 / 277 105 - 305 1000 SST-PV-IES-UL 120 / 208 / 240 / 277 105 - 305 1000 Note: UL indicates a UL listed product Note: Custom models can be configured based on chart above Load Rating Ballast (VA) 1800 1800 1800 1800 SST - PV - IES - BK Cap Color (Leave blank if ANSI Std) BL = Blue BK = Black BR = Brown (Bronze) GN = Green GR = Gray MR = Maroon YL = Yellow Series (Fail Mode) SST = SST (ON) Voltage 120 = 120 240 = 240 PV = 120/208/240/277 128F PHOTOCONTROL E66375 Surge Protection Turn ON (Joules) (Fc) 180 1.5 +/- 0.5 545 1.5 +/- 0.5 180 3.0 +/- 0.5 545 3.0 +/- 0.5 ANSI Standard Colors 120V 208 / 240 / 277V 120 / 208 / 240 / 277V 480V OFF/ON Ratio 0.6 : 1 0.6 : 1 0.6 : 1 0.6 : 1 Gray Maroon Blue Yellow Turn-On Level (Leave blank if ANSI Std) IES = 3.0 Screw-In Photocontrols Screw-In/Plug-In | Incandescent and Compact Fluorescent Lighting Lighting Control • • • • Fast and simple to install Designed For Outdoor and Indoor Use Fail Mode is ON UL Listed Compact Fluorescent E96455 INCANDESCENT E63785 Selection information Load Rating Range Tungsten Model Rated Volts (Volts) (Watts) Style Type CPGI-ALR-PL-120S 120 105 - 130 150 Lamp Incandescent CPGI-ALR-OLC-5C 120 105 - 130 150 Flood Incandescent CPGI-ALR-CFL-FL 120 105 - 130 150 Flood Incandescent CPGI-ALR-CFL-LP 120 105 - 130 150 Lamp Incandescent Note: PL-120S and OLC-SC are not compatible with compact flourescent lamps. 130 Only Only or CFL or CFL PHOTOCONTROLS, TIMERS & ACCESSORIES Time Controls 24 Hour E79611 • • • • • • Tamper Proof Enclosure Skip-A-Day Option All-Steel Mechanism 1-7 ON/OFF Operations per Day Manual Override UL and CSA Listed Selection information Switch Rating Per Pole Volts Type Model Use (60 Hz) Switch Amps Amps T VA HP (NEMA) TC-101 Indoor 120 SPST 40 40 690 1 1 TC-103 Indoor 120 DPST 40 40 690 1 1 TC-104 Indoor 208-277 DPST 40 40 690 1 1 Enclosure Height Width (inches) (inches) 7-27/32 4-9/64 7-27/32 4-9/64 7-27/32 5-9/64 Depth (inches) 2-15/16 2-15/16 2-15/16 TC-101R TC-103R TC-104R Outdoor Outdoor Outdoor SPST DPST DPST 40 40 40 40 40 40 690 690 690 1 1 1 3 3 3 9-5/8 9-5/8 9-5/8 5-3/8 5-3/8 5-3/8 3-11/16 3-11/16 3-11/16 PC-101R PC-103R PC-104R Note Trippers Outdoor 120 SPST Outdoor 120 DPST Outdoor 208-277 DPST Replacement Part X-2772 40 40 40 40 40 40 690 690 690 1 1 1 3R 3R 3R 8-1/2 8-1/2 8-1/2 5-5/8 5-5/8 5-5/8 3-7/8 3-7/8 3-7/8 120 120 208-277 Interval Timers Spring Wound E79611 • • • • Easy to Install 2-Wire Design 20 Amp Rating at 120 VAC UL and CSA Listed SPST Selection information Cycle Model Time Style / Color Wall Plate FC-15M 15 min. Brushed Aluminum Included FC-30M 30 min. Brushed Aluminum Included FC-60M 60 min. Brushed Aluminum Included * Tungsten Switch Rating Specifications Amps Volts (AC) 20 125, 50/60 Hz 10 250, 50/60 Hz 10 277, 50/60 Hz 131 NEMA Wall Box (Depth - inches) Amps 3 10 3 10 3 7 Volts (AC) 250 277 125* PHOTOCONTROLS, TIMERS & ACCESSORIES Time Clocks PHOTOCONTROLS, TIMERS & ACCESSORIES Photocontrol Accessories Shorting and Open Caps 128F PHOTOCONTROL E66375 • Shorting and Non-Shorting Models • Optional Surge Protection • 120-480 VAC Selection information Cap Model Circuit Type Color SC-10A* Shorting Clear SC-10ANSI** Shorting Black MC-10 Shorting Black MC-10ANSI** Shorting Black NS-10 Open Maroon NS-10ANSI** Open Red * UL Listed ** ANSI C136.10-2006 Compliant Load Rating Tungsten (Watts) 1000 1000 1000 1000 1000 1000 Load Rating Ballast (VA) 1800 1800 1800 1800 1800 1800 Surge Protection (Joules) 360 360 - AM Series Receptacles • Phosphor Bronze Contacts • Thermal-set Phenolic Base • UL Recognized Component Selection information Rates Model (Volts) AM-1-A 120 - 480 AM-1-A-NB 120 - 480 AM-2-A 120 - 480 AM-2-A-NB 120 - 480 Load Rating Ballast (VA) 1800 1800 1800 1800 Load Rating Ballast Flange (Amps) Diameter 15.0 2-9/16 15.0 2-9/16 15.0 2-9/16 15.0 2-9/16 Receptacle Barrel Diameter 1-3/8 1-3/8 - - (inches) Overall Lead Bracket (inches) Height Length Width Depth Height 1-1/2 9 2.0 2-1/2 5-1/2 1-1/2 9 - - 3-1/3 6 1-1/2 3-1/2 5-1/2 3-1/4 6 - - - AMR Series Multiple Relays • Perfect for Group Control Applications • 30 Amp per Pole Relay • SPDT or DPST Switching Selection information Photocontrol sold separately Rates Range Model (Volts) (Volts) AMR3030.2-120V 120 105 - 130 AMR3030.3-120V 120 105 - 130 AMR3030.3-240V 240 204 - 260 132 Load Rating Ballast (VA)/Pole 3600 3600 7200 Rating (Amps) Switch 30 SPDT 30 DPST 30 DPST Switch Contacts 1 NO/1 NC 2 NO 2 NO PHOTOCONTROLS, TIMERS & ACCESSORIES Lighting Accessories • • • • Universal 3-Wire Design Hermetically Sealed Components Durable ABS Housing Operates With 35 to 400 Watt HPS Ballasts Selection information Model Lead Connector US-30 None 133 Lamp Voltage 50 or 100 Lamp Wattage 35 - 400 PHOTOCONTROLS, TIMERS & ACCESSORIES US-30 Starter ACCESSORIES & TOOLS Accessories Cable Preparation Kit P63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Heat Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Torches Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Torch Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Tools Testing Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Impact Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Wire Strippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Wire Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 All-Purpose Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 135 136 ACCESSORIES ACCESSORIES&&TOOLS TOOLS Accessories P63 • P63 cable preparation kits can be used with all Tyco Electronics cable accessories • Use P63 kits to clean and abrade cable insulation Selection information Catalog Number P63 Std. Pack (kits/box) 12 Ordering information 1. One kit contains six solvent wipes, six dry wipes and three strips of abrasive paper. 2. For splices, the number of prep kits vary depending upon size of cable and type of splice. For terminations, one prep kit will clean three phases (one 3/C termination or three 1/C terminations). 3. Solvent wipes contain PT Technologies type PF cleaner. Heat Guns • Ideal for shrinking small low-voltage products and identification marking sleeves • Not recommended for shrinking high-voltage products or thick-wall low-voltage products FH-PS-2001-Electric-Gun Primus-Sievert model with increased air flow allows faster shrinking. 120V, 1750 watt, 80°F - 1100°F, Variable air flow: 21 cfm max., double insulated LED read out. This heat gun can be used for shrinking thick-wall low-voltage products. HG-501A-Thermogun 115 V 500°F – 750°F hot-air gun ideal for shrinking ShrinkMark or TMS marking products, and thin-wall tubing. Includes stand. Reflector must be ordered separately. HG-751A-C-Thermogun 120 V 750°F – 1000°F hot-air gun for shrinking low-voltage and marking products. Includes stand. Reflector must be ordered separately. Heat Gun Accessories Catalog Number TG-12 Reflector TG-13 Reflector TG-23 Reflector TG-24 Reflector Description Use on tubing Use on tubing Use on tubing Use on tubing up to 3/4 inch in diameter. up to 2 inches in diameter. and cable breakouts up to 1 3/4 inches in diameter. and cable breakouts up to 3 1/4 inches in diameter. Heat Gun 16C6 • • • • Portable and convenient with a powerful temperature rating Hand-held refillable heat gun with standard butane Automatic Piezo Electronics Ignition System Installs thin wall, dual wall and adhesive lined heat-shrink tubing and sleeves Catalog Number CPGI-GLOW-GUN • • • • • Description Flameless Heat Gun Std. Pack 6 Lightweight, portable, and ergonomic design Provides a wide-flame torch output for instant controlled heating Automatic Piezo Electronics Ignition System Attaches directly to 1 lb or 2 lb disposable propane bottles Installs thin wall, dual wall and adhesive lined heat-shrink tubing and sleeves Catalog Number CPGI-GLOW-TORCH Description Wide-Flame Torch 137 Std. Pack 10 Std. Pack 1 1 1 1 ACCESSORIES & TOOLS Cable Preparation Kit ACCESSORIES & TOOLS Accessories Torches These clean-burning, efficient, heat-shrinking torches are recommended for shrinking high-voltage products through low-voltage products Selection information Primus-Sievert Siever-Matic Torch Materials FH-3366-97-PS-HANDLE • Siever-Matic S auto ignite, auto shut-off torch handle • Ergonomic design ensures comfortable operation • Adjustable output • Piezo ignition FH-AD-3061-13-PS-REGULATOR • Works with torch handle FH-3366-97-PS-HANDLE above • Adjustable from 14-57psi • Fitting POL, UNF 9/16” LH • Requires torch hose AD-1432 or AD-1434 FH-AD-3347-91-PS-BURN-1 • Works with torch handle FH-3366-97-PS-HANDLE above • Recommended especially for low voltage and general purpose products • Tip diameter 1.0 inch 20,000BTU/hour FH-AD-3341-91-PS-BURN1.5 • Works with torch handle FH-3366-97-PS-HANDLE above • Recommended especially for low voltage products and high voltage terminations and splices • Tip diameter 1.5 inch 40,000BTU/hour FH-AD-3348-91-PS-BURN-2 • Works with torch handle FH-3366-97-PS-HANDLE above • Recommended especially for Raysulate products • Tip diameter 2.0 inch 90,000BTU/hour Bullfinch Torch Materials FH-2629-TORCH ASSY • Built-in ingnitor recommended for all products • General purpose, heavy-duty propane torch with comfortable grip • Provides a clean burning flame for shrinking high-voltage products or thick-wall low-voltage products. • Output: Approximately 30,000 BTU/Hour FH-2629-ELECTRODE • Replacement ignitor for FH-2629 torch 138 ACCESSORIES & TOOLS Accessories AD-1358-LPG-REGW/GAGE • Propane tank regulator with gauge (0–30 psi) • Can also be used with Primus-Sievert or BullFinch products AD-1432-ACD10FT-LPG-HOSE 10-foot LPG hose AD-1434-ACD30FT-LPG-HOSE 30-foot LPG hose AD-1460-ACD-HEAT-SHLDGPA • 12 x 40 pad woven of heat-resistant fabric with corner grommets • Protects adjacent components from torch heat during installation of heat-shrinkable products in confined areas AD-1563-ADAPTER • Valve to standard hose • For use with FH-2618A-1 propane torch if disposable cylinders are not used AD-3015-04 • Adapts Siever-Matic S FH-2649-PS-KIT or FH2629 for use with disposable 14.1 oz propane cylinders • Includes 4-foot hose and regulator preset at 28 psi Torch Kits FH-2618A-1 • Light, portable propane torch for installing low-voltage products and smaller, conductor-sized, high-voltage (up to 15 kV) accessories • Includes hose, handle assembly, and regulator for disposable propane cylinder • Operates from disposable 14.1 oz. propane cylinders • Output: Approximately 20,000 BTU/hour • Handle and torch head not available separately • Regulator and hose assembly is product AD-3015-04 FH-2629-Kit • Includes (AD-1432) 10 foot hose, (AD-1358) adjustable regulator, and (FH-2629-TORCH-ASSY) torch handle and tip FH-2640-PS-KIT • Primus-Sievert torch kit for use with disposable propane bottles • Includes (FH-3366-97-PS-HANDLE, FH-AD-3341-91-PS-BURN1.5, & AD-3015-04) FH-2649-PS-KIT • Seiver-Matic S auto ignite, auto shut-off torch system • Recommended especially for Raysulate products and can be used with all products • Includes ergonomic handle, 30 foot hose, adjustable regulator, and large burner (3348-91); all in a canvas carrying bag • Output: Approximately 90,000 BTU/hour • Smaller burner and adapter for disposable bottles available. - includes FH-3366-97-PS-HANDLE , FH-AD-3348-91-PS-BURN-2, FH-AD-3061-13-PS-REGULAT, AD-1434-ACD30FT-LPG-HOSE, and a carrying bag 139 ACCESSORIES & TOOLS Torch Accessories ACCESSORIES & TOOLS Tools Testing Tools Tone Tracer 1490533-1 • Permits wire and cable identification without direct metallic contact • Ergonomic design • Can be used with any tone generator • Quick change tips available • Also available in a Tone Generator/Tracer Kit, 1673606-1 4-Pair Tester • Test for opens, shorts, mis-wires, reversals, and split pairs • Auto-on/auto-off • Battery low indicator 1490530-1 Tone Generator 1490531-1 • Three built-in tones • Auto-off • Separate talk battery for increased voltage and power for test sets • Modular jack allows multiple cord sets to be used for different applications • Also available in a Tone Generator/Tracer Kit, 1673606-1 Butt Set • LCD display shows: on-hook voltage, number dialed, off-hook current, called ID, stored numbers, etc. • Tone and pulse dialing • Modular cord set attachment • Auto-off 1490532-1 Impact Tools Impact Tool • Non-slip rubber grips on handle • Blade storage in rear of tool • Tool with 110 blade: 158608-1 • Replacement 110 Blade: 1583609-1 1583608-2 Premium Impact Tool • Light system, pick, hook and spudger • Non-slip rubber grips on handle • Blade storage in rear of tool • Adjustable Hi/Lo impact setting • Accepts all Twist and Lock blades • Tool with 110 Blade: 1583694-1 1583694-2 Non-Impact Tool • Rubber palm grip • Blade storage area in side of tool • Accepts all Twist and Lock blades • Replacement 110 Blade: 1583609-1 • Tool with 110 Blade: 1583694-1 1583236-2 140 ACCESSORIES & TOOLS Tools Coax Stripper • 3 blades designed to strip RG-6, 58, 59 cable in one step • Replaceable blade cartridges 1490490-1 Cyclops Cable Stripper • Outer sheath stripper • Automatically adjusts to different cable thicknesses • Works on cable diameters up to 11mm 1375317-1 Automatic Wire Stripper • Strips PVC, THHN, and THHW • Adjustable wire stop • Built-in cutter 734185-1 Wire Cutters 350 MCM Cutter • Steel handles • Not for steel or ACSR cable 605744-1 500 MCM Cutter • 21" overall length • Fiberglass handles • Not for steel or ACSR cable 605742-1 141 ACCESSORIES & TOOLS Wire Strippers ACCESSORIES & TOOLS Tools All-Purpose Tools Cable Tie Gun • For cable ties 3.3 - 4.8mm • Thickness up to 1.6mm • Automatic cut-off • Adjustable tension setting 734587-1 Raceway Cutting Tool • Cuts surface mount raceway to length • Cuts PVC tubing up to 1.25” in diameter 1375479-1 SUPER CHAMP • Economy Crimper • Great for bolt cutting, wire stripping • Convenient for tool boxes and repair kits 696201-1 Tel-Splice Pliers • Works with all Tel-Splice part numbers • Rounded nose won’t snag on wires • Wire cutter built into side • Yellow handles • Spring loaded handles 790162-1 Ratcheted Crimp Tool • Tool with die: RBY Terminals Coax Terminals • Interchangeable with Ideal dies • Ratchet release lever • Easy clean plastic handles 142 1490496-2 1490496-3 APPLICATIONS AND TECHNICAL SPECIFICATIONS Technical Data CMA/mm2 Calculation for Wire Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 145 Applications by Cable Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Low Voltage Tubing And Wraparound Sleeves . . . . . . . . . . . . . . . . . . . . . . . 151 Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 143 144 APPLICATION AND TECHNICAL SPECIFICATIONS CMA/MM2 Calculation The unit for expressing the cross-sectional area of a conductor. Equal to the diameter of a conductor strand (expressed in mils) squared, times the number of strands. CMA/mm2 Calculation for Wire Connectors Calculating the total circular mil or mm2 area of the conductors to be terminated in a single splice can be done by following these steps. Step One Choose either CMA or mm2 as your unit of measure for selection purposes and continue to use it for all your selection criteria. Step Two In the workspace provided below, list the CMA or mm2 for each conductor that will go into the same splice. (to assist you Table A on the bottom of this page provides the CMA of typical conductors.) Step Three Add together the values listed in the workspace below to obtain the total area. Step Four From the appropriate product table select the part number recommended for the total CMA or mm2 you have calculated. Wire Number 1. 2. 3. 4. 5. Total CMA mm2 Part Number: CMA/mm2 Example 2 CMA/mm Example Insulation OD Bundle 22 AWG/.38 CMA 754 22 AWG/.38 CMA 754 Conductor 18 AWG/.95 CMA1900 16 AWG/1.21 CMA2426 Bundle diameter must not exceed 6.0 mm (0.24 in) for SGRP-2 or 0.18 mm (4.5 in) for SGRS-2. Total CMA = 5834 Total mm2 = 2.92 Correct part number (based on CMA of 5834 or mm2 of 2.92): SGRP-2or SGRS-2 Table A. AWG 30 28 26 24 22 20 18 16 14 12 10 8 CMA mm2 112 0.05 177 0.09 304 0.15 475 0.24 754 0.38 1216 0.61 1900 0.95 2426 1.21 3831 1.92 5874 2.94 9354 4.74 16983 8.61 145 CMA/MM2 Calculation CMA (Circular Mil Area) APPLICATION AND TECHNICAL SPECIFICATIONS SolderGrip Wire Combinations SolderGrip Wire Combinations Self-Fixturing Insulated Ring Terminals Wire Part Combinations Number 1#8 SGRT-4-XX 1 # 8 + 1 # 16 SGRT-4-XX 2 # 8 + 2 # 16 SGRT-4-XX 1 # 8 + 1 # 14 SGRT-4-XX 1 # 10 SGRT-3-XX 1 # 10 + 1 to 3 # 18 SGRT-3-XX 1 # 10 + 2 # 18 SGRT-3-XX 1 # 10 + 3 # 18 SGRT-4-XX 1 # 10 + 1 # 16 SGRT-3-XX 1 # 10 + 1 # 16 + 1 # 18 SGRT-4-XX 1 # 10 + 1 # 16 + 2 # 18SGRT-4-XX 1 # 10 + 2 # 16 SGRT-4-XX 1 # 10 + 3 # 16 SGRT-4-XX 1 # 10 + 4 # 16 SGRT-4-XX 1 # 10 + 5 # 16 SGRT-4-XX 1 # 10 + 1 # 14 SGRT-3-XX 1 # 10 + 1 # 14 + 1 # 18 SGRT-4-XX 1 # 10 + 1 # 14 + 1 # 16 SGRT-4-XX 1 # 10 + 1 # 14 + 2 # 16 SGRT-3-XX 1 # 10 + 1 # 14 + 3 # 16 SGRT-4-XX 1 # 10 + 2 # 14 SGRT-4-XX 1 # 10 + 3 # 14 SGRT-4-XX 1 # 10 + 1 # 12 SGRT-4-XX 1 # 10 + 1 # 12 + 1 # 14 SGRT-4-XX 1 # 10 + 2 # 12 SGRT-4-XX 2 # 10 SGRT-4-XX 2 # 10 + 1 # 16 SGRT-4-XX 1 # 12 SGRT-3-XX 1 # 12 + 1 # 18 SGRT-3-XX 1 # 12 + 2 # 18 SGRT-3-XX 1 # 12 + 3 # 18 SGRT-3-XX 1 # 12 + 4 # 18 SGRT-4-XX 1 # 12 + 5 # 18 SGRT-4-XX 1 # 12 + 1 # 16 SGRT-3-XX 1 # 12 + 1 # 16 + 1 # 18 SGRT-3-XX 1 # 12 + 1 # 16 + 2 # 18 SGRT-3-XX 1 # 12 + 1 # 16 + 3 # 18 SGRT-4-XX 3 # 14 + 1 # 16 SGRT-4-XX 3 # 14 + 2 # 16 SGRT-4-XX 3 # 14 + 3 # 16 SGRT-4-XX 4 # 14 SGRT-4-XX 4 # 14 + 1 # 16 SGRT-4-XX 4 # 14 + 2 # 16 SGRT-4-XX 5 # 14 SGRT-4-XX 5 # 14 + 1 # 16 SGRT-4-XX 1 # 16 SGRT-2-XX 1 # 16 + 1 # 22 SGRT-2-XX 1 # 16 + 2 # 22 SGRT-2-XX 1 # 16 + 3 # 22 SGRT-2-XX 1 # 16 + 1 # 20 SGRT-2-XX 1 # 16 + 1 # 20 + 1 # 22 SGRT-2-XX 1 # 16 + 2 # 20 SGRT-2-XX 1 # 16 + 3 # 20 SGRT-3-XX 1 # 16 + 4 # 20 SGRT-3-XX 1 # 16 + 5 # 20 SGRT-3-XX 1 # 16 + 1 # 18 SGRT-2-XX 1 # 16 + 1 # 18 + 1 # 20 SGRT-2-XX 1 # 16 + 1 # 18 + 2 # 20 SGRT-3-XX 1 # 16 + 1 # 18 + 3 # 20 SGRT-3-XX 1# 16 + 1 # 18 + 4 # 20 SGRT-3-XX 1 # 16 + 2 # 18 SGRT-3-XX 1 # 16 + 2 # 18 + 1 # 20 SGRT-3-XX 1 # 16 + 2 # 18 + 2 # 20 SGRT-3-XX 1 # 16 + 2 # 18 + 3 # 20 SGRT-3-XX 1 # 16 + 3 # 18 SGRT-3-XX 1 # 16 + 3 # 18 + 1 # 20 SGRT-3-XX 1 # 16 + 3 # 18 + 2 # 20 SGRT-3-XX 1 # 16 + 4 # 18 SGRT-3-XX Wire Part Combinations Number 1 # 12 + 1 # 16 + 4 # 18 SGRT-4-XX 1 # 12 + 2 # 16 SGRT-3-XX 1 # 12 + 2 # 16 + 1 # 18 SGRT-3-XX 1 # 12 + 2 # 16 + 2 # 18 SGRT-4-XX 1 # 12 + 3 # 16 SGRT-4-XX 1 # 12 + 4 # 16 SGRT-4-XX 1 # 12 + 5 # 16 SGRT-4-XX 1 # 12 + 1 # 14 + 1 # 18 SGRT-3-XX 1 # 12 + 1 # 14 + 2 # 18 SGRT-4-XX 1 # 12 + 1 # 14 + 3 # 18 SGRT-4-XX 1 # 12 + 1 # 14 + 1 # 16 SGRT-3-XX 1 # 12 + 1 # 14 + 2 # 16 SGRT-4-XX 1 # 12 + 1 # 14 + 3 # 16 SGRT-4-XX 1 # 12 + 1 # 14 + 4 # 16 SGRT-4-XX 1 # 12 + 2 # 14 SGRT-4-XX 1 # 12 + 2 # 14 + 1 # 18 SGRT-4-XX 1 # 12 + 2 # 14 + 1 # 16 SGRT-4-XX 1 # 12 + 2 # 14 + 2 # 16 SGRT-4-XX 1 # 12 + 2 # 14 + 3 # 16 SGRT-4-XX 1 # 12 + 3 # 14 SGRT-4-XX 1 # 12 + 3 # 14 + 1 # 16 SGRT-4-XX 1 # 12 + 4 # 14 SGRT-4-XX 2 # 12 + 1 # 18 SGRT-4-XX 2 # 12 + 1 # 16 SGRT-4-XX 2 # 12 + 2 # 16 + 1 # 18 SGRT-4-XX 2 # 12 + 3 # 16 SGRT-4-XX 2 # 12 + 1 # 14 + 1 # 18 SGRT-4-XX 2 # 12 + 1 # 14 + 1 # 16 SGRT-4-XX 2 # 12 + 2 # 14 SGRT-4-XX 3 # 12 + 1 # 18 SGRT-4-XX 3 # 12 + 1 # 16 SGRT-4-XX 3 # 12 + 1 # 14 SGRT-4-XX 1 # 14 SGRT-2-XX 1 # 14 + 1 # 22 SGRT-2-XX 1 # 14 + 1 # 20 SGRT-2-XX 1 # 14 + 2 # 20 SGRT-3-XX 1 # 14 + 3 # 20 SGRT-3-XX 2 # 16 + 4 # 20 SGRT-3-XX 2 # 16 + 1 # 18 SGRT-3-XX 2 # 16 + 1 # 18 + 1 # 20 SGRT-3-XX 2 # 16 + 1 # 18 + 2 # 20 SGRT-3-XX 2 # 16 + 1 # 18 + 3 # 20 SGRT-3-XX 2 # 16 + 2 # 18 SGRT-3-XX 2 # 16 + 2 # 18 + 1 # 20 SGRT-3-XX 2 # 16 + 2 # 18 + 2 # 20 SGRT-3-XX 2 # 16 + 3 # 18 SGRT-3-XX 2 # 16 + 3 # 18 + 1 # 20 SGRT-3-XX 2 # 16 + 4 # 18 SGRT-3-XX 3 # 16 SGRT-3-XX 3 # 16 + 1 # 20 SGRT-3-XX 3 # 16 + 2 # 20 SGRT-3-XX 3 # 16 + 3 # 20 SGRT-3-XX 3 # 16 + 1 # 18 SGRT-3-XX 3 # 16 + 1 # 18 + 1 # 20 SGRT-3-XX 3 # 16 + 1 # 18 + 2 # 20 SGRT-3-XX 3 # 16 + 2 # 18 SGRT-3-XX 3 # 16 + 2 # 18 + 1 # 20 SGRT-3-XX 3 # 16 + 3 # 18 SGRT-3-XX 4 # 16 SGRT-3-XX 4 # 16 + 1 # 20 SGRT-3-XX 4 # 16 + 2 # 20 SGRT-3-XX 4 # 16 + 1 # 18 SGRT-3-XX 4 # 16 + 1 # 18 + 1 # 20 SGRT-3-XX 4 # 16 + 2 # 18 SGRT-4-XX 5 # 16 SGRT-3-XX 5 # 16 + 1 # 20 SGRT-4-XX 5 # 16 + 1 # 18 SGRT-4-XX 6 # 16 SGRT-4-XX 146 Wire Combinations 1 # 14 + 4 # 20 1 # 14 + 1 # 18 1 # 14 + 1 # 18 + 1 # 20 1 # 14 + 2 # 18 1 # 14 + 3 # 18 1 # 14 + 4 # 18 1 # 14 + 5 # 18 1 # 14 + 1 # 16 1 # 14 + 1 # 16 + 1 # 20 1 # 14 + 1 # 16 + 1 # 18 1 # 14 + 1 # 16 + 2 # 18 1 # 14 + 1 # 16 + 3 # 18 1 # 14 + 1 # 16 + 4 # 18 1 # 14 + 2 # 16 1 # 14 + 2 # 16 + 1 # 18 1 # 14 + 2 # 16 + 2 # 18 1 # 14 + 2 # 16 + 3 # 18 1 # 14 + 3 # 16 1 # 14 + 3 # 16 + 1 # 18 1 # 14 + 3 # 16 + 2 # 18 1 # 14 + 4 # 16 1 # 14 + 4 # 16 + 1 # 18 1 # 14 + 5 # 16 2 # 14 2 # 14 2 # 14 2 # 14 2 # 14 2 # 14 + 1 # 16 2 # 14 + 1 # 16 2 # 14 + 1 # 16 2 # 14 + 1 # 16 2 # 14 + 2 # 16 2 # 14 + 2 # 16 2 # 14 + 3 # 16 2 # 14 + 4 # 16 3 # 14 1 # 18 + 1 # 20 + 2 # 22 1 # 18 + 2 # 20 1 # 18 + 3 # 20 1 # 18 + 4 # 20 1 # 18 + 5 # 20 2 # 18 2 # 18 + 1 # 22 2 # 18 + 1 # 20 2 # 18 + 2 # 20 2 # 18 + 3 # 20 2 # 18 + 4 # 20 3 # 18 3 # 18 + 1 # 20 3 # 18 + 2 # 20 3 # 18 + 3 # 20 4 # 18 4 # 18 + 1 # 20 4 # 18 + 2 # 20 5 # 18 5 # 18 + 1 # 20 6 # 18 1 # 20 + 2 # 22 1 # 20 + 3 # 22 1 # 20 + 4 # 22 2 # 20 2 # 20 + 1 # 22 2 # 20 + 2 # 22 2 # 20 + 3 # 22 3 # 20 3 # 20 + 1 # 22 4 # 20 Part Number SGRT-3-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX APPLICATION AND TECHNICAL SPECIFICATIONS SolderGrip Wire Combinations Wire Part Combinations Number 1 # 16 + 4 # 18 + 1 # 20 SGRT-3-XX 1 # 16 + 5 # 18 SGRT-3-XX 2 # 16 SGRT-2-XX 2 # 16 + 1 # 20 SGRT-3-XX 2 # 16 + 2 # 20 SGRT-3-XX 2 # 16 + 3 # 20 SGRT-3-XX Wire Combinations 1 # 18 + 1 # 22 1 # 18 + 2 # 22 1 # 18 + 3 # 22 1 # 18 + 1 # 20 1 # 18 + 1 # 20 + 1 # 22 — Part Number SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX — Wire Combinations 5 # 20 6 # 20 4 # 22 5 # 22 6 # 22 — Part Number SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX — SolderGrip Wire Combinations SolderSleeve CWT Wire Splices Side A: Size & No. 26 AWG of Conductors 1 2 1 CWT-9001 CWT-9001 26 AWG 2 CWT-9001 CWT-9001 1 CWT-9001 CWT-9001 24 AWG 2 CWT-9001 CWT-9002 1 CWT-9001 CWT-9001 22 AWG 2 CWT-9002 CWT-9002 1 CWT-9002 CWT-9002 20 AWG 2 CWT-9002 CWT-9002 1 CWT-9002 CWT-9002 18 AWG 2 CWT-9003 CWT-9003 1 CWT-9002 CWT-9002 16 AWG 2 CWT-9003 CWT-9003 1 CWT-9003 CWT-9003 14 AWG 2 CWT-9004 CWT-9004 1 CWT-9003 CWT-9003 12 AWG 2 CWT-9005 CWT-9005 Side B: Size and Number of Conductors 26 AWG 22 AWG 1 2 1 2 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9005 CWT-9005 CWT-9005 CWT-9005 20 AWG 1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 Side A: Size & No. 18 AWG of Conductors 1 2 1 CWT-9002 CWT-9003 26 AWG 2 CWT-9002 CWT-9003 1 CWT-9002 CWT-9003 24 AWG 2 CWT-9002 CWT-9003 1 CWT-9002 CWT-9003 22 AWG 2 CWT-9002 CWT-9003 1 CWT-9002 CWT-9003 20 AWG 2 CWT-9003 CWT-9003 1 CWT-9003 CWT-9003 18 AWG 2 CWT-9003 CWT-9003 1 CWT-9003 CWT-9003 16 AWG 2 CWT-9003 CWT-9004 1 CWT-9003 CWT-9003 14 AWG 2 CWT-9004 CWT-9004 1 CWT-9004 CWT-9004 12 AWG 2 CWT-9005 CWT-9005 Side B: Size and 16 AWG 1 2 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9004 CWT-9005 CWT-9005 10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 Number of Conductors 14 AWG 12 AWG 1 2 1 2 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 147 CWT-9005 CWT-9005 2 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CMA/MM2 Calculation SolderGrip Wire Combinations Self-Fixturing Insulated Ring Terminals (Continued) APPLICATION AND TECHNICAL SPECIFICATIONS SolderGrip Wire Combinations SolderGrip Wire Combinations Closed End Connector Splices Wire Splash- Combinations proof 1 # 8 + 1 # 12 SGRP-4 1 # 8 + 1 # 16 SGRP-4 2 # 8 + 2 # 16 SGRP-4 1 # 8 + 1 # 14 SGRP-4 1 # 8 + 1 # 14 + 1 # 16 SGRP-4 1 # 10 + 1 # 18 SGRP-3 1 # 10 + 2 # 18 SGRP-3 1 # 10 + 3 # 18 SGRP-3 1 # 10 + 1 # 16 SGRP-3 1 # 10 + 1 # 16 + 1 # 18 SGRP-3 1 # 10 + 1 # 16 + 2 # 18 SGRP-3 1 # 10 + 2 # 16 SGRP-3 1 # 10 + 3 # 16 SGRP-4 1 # 10 + 4 # 16 SGRP-4 1 # 10 + 5 # 16 SGRP-4 1 # 10 + 1 # 14 SGRP-3 1 # 10 + 1 # 14 + 1 # 18 SGRP-3 1 # 10 + 1 # 14 + 1 # 16 SGRP-3 1 # 10 + 1 # 14 + 2 # 16 SGRP-3 1 # 10 + 1 # 14 + 3 # 16 SGRP-4 1 # 10 + 2 # 14 SGRP-4 1 # 10 + 3 # 14 SGRP-4 1 # 10 + 1 # 12 SGRP-3 1 # 10 + 1 # 12 + 1 # 14 SGRP-4 1 # 10 + 2 # 12 SGRP-4 2 # 10 SGRP-4 2 # 10 + 1 # 16 SGRP-4 1 # 12 + 1 # 18 SGRP-2 1 # 12 + 2 # 18 SGRP-3 1 # 12 + 3 # 18 SGRP-3 1 # 12 + 4 # 18 SGRP-3 1 # 12 + 5 # 18 SGRP-3 1 # 12 + 1 # 16 SGRP-3 1 # 12 + 1 # 16 + 1 # 18 SGRP-3 1 # 12 + 1 # 16 + 2 # 18 SGRP-3 1 # 12 + 1 # 16 + 3 # 18 SGRP-3 1 # 12 + 1 # 16 + 4 # 18 SGRP-4 1 # 12 + 2 # 16 SGRP-3 Sealed SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-4 SGRS-4 SGRS-4 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-4 SGRS-4 SGRS-4 SGRS-3 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-2 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-4 SGRS-3 Wire Splash- Combinations proof Sealed 1 # 14 + 3 # 20 SGRP-2 SGRS-2 1 # 14 + 4 # 20 SGRP-3 SGRS-3 1 # 14 + 1 # 18 SGRP-2 SGRS-2 1 # 14 + 1 # 18 + 1 # 20 SGRP-2 SGRS-2 1 # 14 + 2 # 18 SGRP-2 SGRS-2 1 # 14 + 3 # 18 SGRP-3 SGRS-3 1 # 14 + 4 # 18 SGRP-3 SGRS-3 1 # 14 + 5 # 18 SGRP-3 SGRS-3 1 # 14 + 1 # 16 SGRP-2 SGRS-3 1 # 14 + 1 # 16 + 1 # 20 SGRP-2 SGRS-2 1 # 14 + 1 # 16 + 1 # 18 SGRP-3 SGRS-3 1 # 14 + 1 # 16 + 2 # 18 SGRP-3 SGRS-3 1 # 14 + 1 # 16 + 3 # 18 SGRP-3 SGRS-3 1 # 14 + 1 # 16 + 4 # 18 SGRP-3 SGRS-3 1 # 14 + 2 # 16 SGRP-3 SGRS-3 1 # 14 + 2 # 16 + 1 # 18 SGRP-3 SGRS-3 1 # 14 + 2 # 16 + 2 # 18 SGRP-3 SGRS-3 1 # 14 + 2 # 16 + 3 # 18 SGRP-3 SGRS-3 1 # 14 + 3 # 16 SGRP-3 SGRS-3 1 # 14 + 3 # 16 + 1 # 18 SGRP-3 SGRS-3 1 # 14 + 3 # 16 + 2 # 18 SGRP-3 SGRS-3 1 # 14 + 4 # 16 SGRP-3 SGRS-3 1 # 14 + 4 # 16 + 1 # 18 SGRP-3 SGRS-3 1 # 14 + 5 # 16 SGRP-3 SGRS-3 2 # 14 SGRP-2 SGRS-2 2 # 14 + 1 # 16 SGRP-3 SGRS-3 2 # 14 + 1 # 16 SGRP-3 SGRS-3 2 # 14 + 1 # 16 SGRP-3 SGRS-3 2 # 14 + 1 # 16 SGRP-3 SGRS-3 2 # 14 + 2 # 16 SGRP-3 SGRS-3 2 # 14 + 2 # 16 SGRP-3 SGRS-3 2 # 14 + 3 # 16 SGRP-3 SGRS-3 2 # 14 + 4 # 16 SGRP-4 SGRS-4 3 # 14 SGRP-3 SGRS-3 3 # 14 + 1 # 16 SGRP-3 SGRS-3 3 # 14 + 2 # 16 SGRP-4 SGRS-4 3 # 14 + 3 # 16 SGRP-4 SGRS-4 4 # 14 SGRP-3 SGRS-3 148 Wire Combinations 2 # 16 + 1 # 18 + 3 # 20 2 # 16 + 1 # 18 + 2 # 20 2 # 16 + 1 # 18 + 1 # 20 2 # 16 + 1 # 18 2 # 16 + 4 # 20 2 # 16 + 3 # 20 2 # 16 + 2 # 20 2 # 16 + 1 # 20 2 # 16 1 # 16 + 5 # 18 1 # 16 + 4 # 18 + 1 # 20 1 # 16 + 4 # 18 1 # 16 + 3 # 18 + 2 # 20 1 # 16 + 3 # 18 + 1 # 20 1 # 16 + 2 # 18 + 3 # 20 1 # 16 + 2 # 18 + 1 # 20 1 # 16 + 2 # 18 1 # 16 + 1 # 18 + 4 # 20 1 # 16 + 1 # 18 + 3 # 20 1 # 16 + 1 # 18 + 2 # 20 1 # 16 + 1 # 18 + 1 # 20 1 # 16 + 1 # 18 1 # 16 + 4 # 20 1 # 16 + 3 # 20 1 # 16 + 1 # 20 + 1 # 22 1 # 16 + 1 # 20 1 # 16 + 3 # 22 1 # 16 + 2 # 22 1 # 16 + 1 # 22 1 # 18 + 1 # 22 1 # 18 + 2 # 22 1 # 18 + 3 # 22 1 # 18 + 1 # 20 1 # 18 + 1 # 20 + 1 # 22 1 # 18 + 1 # 20 + 2 # 22 1 # 18 + 2 # 20 1 # 18 + 3 # 20 1 # 18 + 4 # 20 Splashproof SGRP-3 SGRP-3 SGRP-2 SGRP-2 SGRP-3 SGRP-3 SGRP-2 SGRP-2 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-2 SGRP-2 SGRP-3 SGRP-2 SGRP-2 SGRP-2 SGRP-1 SGRP-2 SGRP-2 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-2 SGRP-2 Sealed SGRS-3 SGRS-3 SGRS-2 SGRS-2 SGRS-3 SGRS-3 SGRS-2 SGRS-2 SGRS-2 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-2 SGRS-2 SGRS-3 SGRS-2 SGRS-2 SGRS-2 SGRS-1 SGRS-2 SGRS-2 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-2 SGRS-2 APPLICATION AND TECHNICAL SPECIFICATIONS SolderGrip Wire Combinations Wire Combinations 1 # 12 + 2 # 16 + 1 # 18 1 # 12 + 2 # 16 + 2 # 18 1 # 12 + 3 # 16 1 # 12 + 4 # 16 1 # 12 + 5 # 16 1 # 12 + 1 # 14 + 1 # 18 1 # 12 + 1 # 14 + 2 # 18 1 # 12 + 1 # 14 + 3 # 18 1 # 12 + 1 # 14 + 1 # 16 1 # 12 + 1 # 14 + 2 # 16 1 # 12 + 1 # 14 + 3 # 16 1 # 12 + 1 # 14 + 4 # 16 1 # 12 + 2 # 14 1 # 12 + 2 # 14 + 1 # 18 1 # 12 + 2 # 14 + 1 # 16 1 # 12 + 2 # 14 + 2 # 16 1 # 12 + 2 # 14 + 3 # 16 1 # 12 + 3 # 14 1 # 12 + 3 # 14 + 1 # 16 1 # 12 + 4 # 14 2 # 12 2 # 12 + 1 # 18 2 # 12 + 1 # 18 2 # 12 + 1 # 16 2 # 12 + 2 # 16 + 1 # 18 2 # 12 + 3 # 16 2 # 12 + 1 # 14 + 1 # 18 2 # 12 + 1 # 14 + 1 # 16 3 # 12 + 1 # 14 2 # 12 + 2 # 14 3 # 12 + 1 # 18 3 # 12 + 1 # 16 1 # 14 + 1 # 22 1 # 14 + 1 # 20 1 # 14 + 2 # 20 Splash- proof SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-4 SGRP-3 SGRP-3 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-1 SGRP-2 SGRP-2 Sealed SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-4 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-4 SGRS-4 SGRS-3 SGRS-3 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-3 SGRS-3 SGRS-3 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-4 SGRS-1 SGRS-2 SGRS-2 Wire Combinations 4 # 14 + 1 # 16 4 # 14 + 2 # 16 5 # 14 5 # 14 + 1 # 16 1 # 16 + 3 # 18 1 # 16 + 2 # 18 + 2 # 20 1 # 16 + 5 # 20 1 # 16 + 2 # 20 6 # 16 5 # 16 + 1 # 18 5 # 16 + 1 # 20 5 # 16 4 # 16 + 2 # 18 4 # 16 + 1 # 18 + 1 # 20 4 # 16 + 1 # 18 4 # 16 + 2 # 20 4 # 16 + 1 # 20 4 # 16 3 # 16 + 3 # 18 3 # 16 + 2 # 18 + 1 # 20 3 # 16 + 2 # 18 3 # 16 + 1 # 18 + 2 # 20 3 # 16 + 1 # 18 + 1 # 20 3 # 16 + 1 # 18 3 # 16 + 3 # 20 3 # 16 + 2 # 20 3 # 16 + 1 # 20 3 # 16 2 # 16 + 4 # 18 2 # 16 + 3 # 18 + 1 # 20 2 # 16 + 3 # 18 2 # 16 + 2 # 18 + 2 # 20 2 # 16 + 2 # 18 + 1 # 20 2 # 16 + 2 # 18 — Splash- proof Sealed SGRP-4 SGRS-4 SGRP-4 SGRS-4 SGRP-4 SGRS-4 SGRP-4 SGRS-4 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-2 SGRS-2 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-2 SGRS-2 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 SGRP-3 SGRS-3 — — 149 Wire Combinations 1 # 18 + 5 # 20 2 # 18 2 # 18 + 1 # 22 2 # 18 + 1 # 20 2 # 18 + 2 # 20 2 # 18 + 3 # 20 2 # 18 + 4 # 20 3 # 18 3 # 18 + 1 # 20 3 # 18 + 2 # 20 3 # 18 + 3 # 20 4 # 18 4 # 18 + 1 # 20 4 # 18 + 2 # 20 5 # 18 5 # 18 + 1 # 20 6 # 18 1 # 20 + 1 # 22 1 # 20 + 2 # 22 1 # 20 + 3 # 22 1 # 20 + 4 # 22 2 # 20 2 # 20 + 1 # 22 2 # 20 + 2 # 22 2 # 20 + 3 # 22 3 # 20 3 # 20 + 1 # 22 4 # 20 5 # 20 6 # 20 3 # 22 4 # 22 5 # 22 6 # 22 — Splashproof SGRP-2 SGRP-1 SGRP-1 SGRP-2 SGRP-2 SGRP-2 SGRP-3 SGRP-2 SGRP-2 SGRP-3 SGRP-3 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-2 SGRP-2 SGRP-2 SGRP-1 SGRP-1 SGRP-1 SGRP-1 — Sealed SGRS-2 SGRS-1 SGRS-1 SGRS-2 SGRS-2 SGRS-2 SGRS-3 SGRS-2 SGRS-2 SGRS-3 SGRS-3 SGRS-2 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-3 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-1 SGRS-2 SGRS-2 SGRS-2 SGRS-1 SGRS-1 SGRS-1 SGRS-1 — CMA/MM2 Calculation SolderGrip Wire Combinations Closed End Connector Splices (Continued) APPLICATION AND TECHNICAL SPECIFICATIONS Application by Cable Type 1/C Power Cable (Up to 1000V) Application(s)* Product(s) WCSM FCSM • • • • Sealed in-line splices Terminal lug seals Insulation Jacket repair • • • • • Sealed in-line splices Insulation Jacket repair Terminal lug seals UF underground feeder cable splice • Submersible secondary BUS connectors Heat-Shrink (HS) Cold-Applied (CA) (HS) (HS) MWTM (HS) RNF-100 (HS) GelWrap closure sleeve (CA) GILS closure (CA) RVS (CA) GelWrap UF closure sleeve GelPort connector (CA) (CA) MCK (HS) GelCap splice cover (CA) GelCap SL splice cover (CA) RVC (CA) CRSM (HS) MBSM (HS) GelWrap splice cover (CA) GWRS (CA) CRSM-CT (HS) GHFC MW (CA) GHFC (CA) GTAP (CA) • Sealed motor connections • 2- or 3-wire stub splices • Insulation and jacket repair • General wraparound sealing • Wraparound, sealed cable • Tap splices • End seals for storage and pulling • Sealing of live ends (up to 1000V) ESC (HS) RVC (CA) • Wire and cable marking • Labels • Hardware and Software Identification Solutions • Installation of heat-shrink products Propane torches Heat guns • Sealing of uncoated tubing Sealing mastics • Duct sealing RDSS • Airport lighting kit ALK (HS) • Cable breakout boots • Network protector sealing CBR CBR-NPB (HS) (HS) • Cabinet feed through seals CFTS (HS) • Cable prep kit P-63 150 APPLICATION AND TECHNICAL SPECIFICATIONS Low-Voltage Tubing and Wraparound Sleeves Heat-Shrink Products Raychem invented heat-shrinkable products in 1959 and the Raychem brand contiunes to be the world leader in heat-shrink technology and design. With Tyco Electronics, our heat-shrink products continue to be upgraded and improved to provide the best performance and value possible. Rugged Mechanical Protection—Every Time The tough, abrasion-resistant, cross-linked polyolefin construction of Tyco Electronics general-purpose products provides mechanical protection equal to the cable jacket. In addition, the one-piece solid protective layer cannot unravel or slip off. Watertight Seals—Every Time Most heat-shrinkable products are coated with a high-performance adhesive that melts and flows when heated, forming a durable bond that seals out water and dirt. General purpose sealants are also available for use with uncoated tubings and other moisturesealing applications. Superior Electrical Insulation—Every Time Heat-shrinkable products not only conform tightly to the connection, but they are also pre-engineered to shrink consistently to the required insulation thickness. Cold-Applied Products Cold-applied products offer superior sealing and electrical insulation. Our revolutionary PowerGel sealant provides the best and quickest cold-applied seal. By combining the properties of solids and liquids, PowerGel sealant conforms to intricate shapes to completely seal out water and contaminants. 151 LOW VOLTAGE TUBING - TECHNICAL DATA General Purpose Cable Accessories (1000 V) Tyco Electronics offers a complete line of Raychem brand general purpose heat-shrinkable and cold-applied power cable accessories that consistently provide outstanding mechanical protection, complete moisture sealing, and excellent electrical insulation for a broad range of low voltage applications. TECHNICAL DATA APPLICATION AND TECHNICAL SPECIFICATIONS Low-Voltage Tubing and Wraparound Sleeves Material Properties FCSM WCSM Heavy Wall, MWTM RNF-100 CRSM Test Method Heavy Wall Flame-Retardant Medium Wall Thin Wall Wrap-Around Physical Tensile strength ASTM D 412 1750 psi min. 1750 psi min. 2000 psi min. 1500 psi min. 2450 psi min. Ultimate elongation ASTM D 412 350% min. 350% min. 350% min. 200% min. 350% min. Accelerated aging (168 hrs at 150°±2°C) ASTM D 2671 Tensile strength ASTM D 412 1750 psi min. 1600 psi min. 2000 psi min. 2000 psi min. Ultimate elongation ASTM D 412 350% min. 200% min. 300% min. 300% min. Low-temperature flexibility ASTM D 2671 No cracking No cracking No cracking No cracking No cracking (4 hrs. at temp. indicated) (–55°C) (–40°C) (–40°C) (–55°C) (–40°C) Flammability ASTM D 2671 Self-extinguishing (60 sec max.) Electrical Dielectric strength ASTM D 149 Volume resistivity ASTM D 257 430 V/mil min. (at 0.04 inch) 1 x 1012 ohm-cm min. 330 V/mil min. (at 0.10 inch) 1 x 1013 ohm-cm min. 500 V/mil min. 500 V/mil min. 500 V/mil min. (at 0.04 inch) (at 0.04 inch) 1 x 1012 1 x 1014 1 x 1012 ohm-cm min. ohm-cm min. ohm-cm min. Chemical Resistance to liquids ASTM D 543 X X X Tensile strength ASTM D 412 1450 psi min. 1600 psi min. 2000 psi min. 1000 psi min. Ultimate elongation ASTM D 412 300% min. 300% min. 300% min. Corrosive effect ASTM D 2671 No corrosion No corrosion (16 hours at 150°±2°C) at 175°C Fungus resistance ASTM G 21 Pass rating 1 Pass rating 1 Pass rating 1 Pass rating 1 Technical Specifications ANSI C119.1-1986 X X UL 486D-1986 X UL Standard 224 X CSA 22.2 X X Western Underground X Guide 2.5 MIL-I-23053/15, X CIass 1 & 2 Flame-retardant per X IEEE 383, ICEA-S-19-81 Note: Blank space indicates that property was not measured during product qualification. 152 X 2000 psi min. 300% min. Pass rating 1 X APPLICATION AND TECHNICAL SPECIFICATIONS Low-Voltage Tubing and Wraparound Sleeves Physical Test Method Tensile strength ASTM D 412 Ultimate elongation ASTM D 412 Accelerated aging ASTM D 2671 (168 hours at temperature indicated) Tensile strength ASTM D 412 Ultimate elongation ASTM D 412 Low-temperature flexibility ASTM D 2671 (4 hours at –40°±3°C) Flammability ASTM D 635 Self-extinguishing (120 sec. max.) Electrical Dielectric strength (at .075 inch) ASTM D 149 Volume resistivity ASTM D 257 Chemical Resistance to liquids, transformer oil to VDE 0370 (168 hours at 23°±2°C) Tensile strength Ultimate elongation Corrosive effect(16 hours at 175°±2°C) Resistance to fungi MCK 1450 psi min. 300% min. ESC 1750 psi min. 200% min. CBR 1500 psi min. 300% min. 1000 psi min. (175°±2°C) 200% min. (175°±2°C) No cracking 1750 psi min. (150°±2°C) 200% min. (150°±2°C) No cracking 1250 psi min. (150°±2°C) 100% min. (150°±2°C) No cracking 250 V/mil min. 1 x 10 ohm-cm min. 200 V/mil min. 1 x 10 ohm-cm min. 250 V/mil min. 12 1 x 10 ohm-cm min. 1150 psi min. 240% min. No corrosion Pass rating 1 1750 psi min. 200% min. 1250 psi min. 240% min. Pass rating 1 Pass rating 1 X X X 12 ASTM D 543 ASTM D 412 ASTM D 412 ASTM D 2671 ASTM G 21 Technical Specifications ANSI C119.1-1986 Flame-retardant per IEEE 383, ICEA-S-19-81 12 Note: Blank space indicates that property was not measured during product qualification. Material Properties Physical Test Method S1052 S1085 S1171 Softening point ASTM E 28 70°C min. 140°C min. Adhesive peel strength: Polyethylene 1 lb/in min. 5.5 lb/in min. Steel 2 lb/in min. Aluminum 4.4 lb/in min. Copper 4.4 lb/in min. Low-temperature ASTM D 2671 No cracking No cracking flexibility (4 hours at (–40°C±3°C) (–30°C±2°C) temperature indicated) Electrical Dielectric strength min. ASTM D 149 300 V/mil min. 200 V/mil min. (0.04 inch) Volume resistivity ASTM D 257 1 x 10 1 x 10 ohm-cm min. ohm-cm min. Tracking and ASTM D 2303 No tracking erosion resistance or erosion to top surface or flame failure after: 1 hr at 2.00 kV 1 hr at 2.25 kV 1 hr at 2.50 kV 12 Chemical Corrosive effect (16 hours at 121°±2°C) Fungus resistance ASTM D 2671 ASTM G 21 12 No corrosion 153 6 lb/in min. No cracking (–40°C±3°C) No cracking (–40°C±3°C) 300 V/mil min. 1 x 10 ohm-cm min. 1 x 10 ohm-cm min. No corrosion No corrosion 12 S1251 5 lb/in min. 5 lb/in min. 200 V/mil min. Pass rating 1 Note: Blank space indicates that property was not measured during product specification. S1174 140°C min. 12 Pass rating 1 300 V/mil 1 x 10 ohm-cm min. 12 LOW VOLTAGE TUBING - TECHNICAL DATA Material Properties TECHNICAL DATA APPLICATION AND TECHNICAL SPECIFICATIONS Low-Voltage Tubing and Wraparound Sleeves Material Properties Physical Test Method S1052 S1085 S1171 Softening point ASTM E 28 70°C min. 140°C min. Adhesive peel strength: Polyethylene 1 lb/in min. 5.5 lb/in min. Steel 2 lb/in min. Aluminum 4.4 lb/in min. Copper 4.4 lb/in min. Low-temperature ASTM D 2671 No cracking No cracking flexibility (4 hours at (–40°C±3°C) (–30°C±2°C) temperature indicated) Electrical Dielectric strength min. ASTM D 149 300 V/mil min. 200 V/mil min. (0.04 inch) Volume resistivity ASTM D 257 1 x 10 1 x 10 ohm-cm min. ohm-cm min. Tracking and ASTM D 2303 No tracking erosion resistance or erosion to top surface or flame failure after: 1 hr at 2.00 kV 1 hr at 2.25 kV 1 hr at 2.50 kV 12 Chemical Corrosive effect (16 hours at 121°±2°C) Fungus resistance 12 S1174 S1251 140°C min. 5 lb/in min. 5 lb/in min. 6 lb/in min. No cracking (–40°C±3°C) No cracking (–40°C±3°C) 200 V/mil min. 300 V/mil min. 1 x 10 ohm-cm min. 1 x 10 ohm-cm min. No corrosion No corrosion 12 ASTM D 2671 No corrosion ASTM G 21 Pass rating 1 12 300 V/mil 1 x 10 ohm-cm min. 12 Pass rating 1 Note: Blank space indicates that property was not measured during product specification. PowerGel Testing Test Methods Dielectric strength (4 mm/016 inch wall thickness) Volume Resistivity Resistance to Liquids ASTM D543 modified: 10.0 cm x 1.0 cm x 0.4 cm, Chemicals: 1 N na2SO4 N NaOH; 0, 1 N NaCl; test bar supported on wire 0,1 1 NH2SO4; Distilled mesh, 24 hours immersion, 0, IPA rinse after immersion, water; Ethylene Glycol 24 hr. drying Corrosive Effect ASTM D2671 Resistance to Fungi ISO 846 4.5 cm diameter x 0.4 cm thickness petridish UV Resistance ISO 4892/3 10.0 cm x 1.0 cm x 0.4 cm test bar, UVB 313; 250 cycles (2000 hrs); 4 hours UV at 60°C then 4 hours at 50°C with condensation 154 S.I. Units Imperial Units 40 kV/cm min. 1 x 10 Ohm cm min. No visible cracking, max. 2% weight change, 80% retention of elongation and tensile strength 100 V/mil min. 1 x 10 Ohm cm min. No visible cracking, max. 2% weight change, 80% retention of elongation and tensile strength No corrosion Pass rating1 or less No corrosion Pass rating 1 or less 80% tensile strength retention, no visible cracking 80% tensile strength retention, no visible cracking 12 12 APPLICATION AND TECHNICAL SPECIFICATIONS Termination Ease of Installation HVT kits can be installed on all cable types without special adapters or accessories. No special tooling or connectors are required since HVT kits accept all common compression or terminal lugs. The HVT installation method also provides generous cable cutback and component positioning tolerances, further reducing installation variability. Heat-shrinking allows the kits to be easily inspected, either visually or by simple touch, to help ensure proper installation. Always Ready for the Job–Even in Emergencies HVT kits have an unlimited shelf life. They remain ready to use on short notice, so you have no worries about scrapping aged inventory or being caught with useless products during an emergency or on a time-critical project. Flexible and Versatile An HVT system may be installed upright or inverted and can bend to the same bending radius as the cable. Slim and lightweight, the system can also be mounted directly to fuse cutouts or other devices, eliminating the cost of additional supporting brackets and cross arms. Tyco Electronics’ proven oilsealing technology has been used for more than 18 years in medium-voltage transition joints. This technology is now put to work in our PILC termination kits. 46 and 69 kV At voltages as high as 69 kV the need for proven stress control is even more important. The materials used in our 46 and 69 kV terminations (as with all lower voltages) are suitable for severely polluted areas—and for all installation conditions, including top feed installation. The material is designed to be resistant to impact damage from transportation or vandalism, a typical problem for heavy, inflexible porcelain products. Tyco Electronics’ Raychem brand 46/69 kV terminations also require no compound filling which can leak over time. Cold-Applied Termination System TFT terminations are designed for customers who want Tyco Electronics material technology in a cold-applied system. The cold-applied terminations also provide positive positioning of the stress control patch. Tyco Electronics’ Raychem brand HVT system features a nontracking, insulating surface that can withstand long-term electrical stress and surface pollution. 155 TERMINATIONS - TECHNICAL DATA Reliable, Field-Proven Performance Independent testing and field experience have repeatedly proven the long-term stability, durability, and reliability of the Tyco Electronics’ Raychem HVT system, even in highly polluted environments. The nontracking, insulating outer jacket can withstand the rigors of long-term electrical stress and surface pollution without loss of performance. The nontracking material offers the additional benefit of being maintenance free, with no need for periodic cleaning. Extensive load cycle testing verifies the long-term thermomechanical compatibility between the termination system and the cable. APPLICATION AND TECHNICAL SPECIFICATIONS Termination TFT Additional Creepage for Outdoor Applications Molded skirts: • Increase surface creepage distance Moisture Sealing Nontracking, high-voltage sealant: • Provides a watertight connector seal • Will not harden or crack Electrical Stress Control Metal Oxide Matrix stress control patch: • Reduces the electrical stress gradient at the end of the cable shield to safe operating levels • Conforms to fit out-of-spec cable • Provides long-term electrical performance Nontracking, Termination Body: • Provides excellent UV stability • Withstands polluted environments • Is proven to withstand severe applications Moisture Sealing • Nontracking, high-voltage sealant Spring clamp and solder-block ground braid available for metallic shielded cables 156 APPLICATION AND TECHNICAL SPECIFICATIONS Termination This series of products feature the latest in advanced stress control systems using Metal Oxide Matrix technology to provide superior electrical performance. Tyco Electronics Products: Voltage Class Test Description AC withstand, 1 minute, (kV) DC withstand, 15 minutes, (kV) Partial discharge (min. kV) for 5 pC or less Impulse withstand 1.2 x 50 µs, crest kV (outdoor) Wet withstand, 10 seconds, kV rms Dry withstand, 6 hours, kV rms *With or without sheds 157 TFT (5 - 8 kV) 35 65 9 95 30 25 TFT (15 kV)* 50 75 13 110 45 35 TFT (25 kV) 65 105 21.5 150 60 55 TFT (35 kV) 90 140 30 200 80 75 TERMINATIONS - TECHNICAL DATA TFT Testing Data These terminations are fully qualified per IEEE-48 as Class 1 terminations to provide a long, trouble-free service life. These terminations incorporate Tyco Electronics material technology in a cold-applied system. These terminations have a silicone elastomeric tubing that is formulated for long-term performance in typical extreme termination environments. The non-tracking material is maintenance-free and does not require periodic cleaning. APPLICATION AND TECHNICAL SPECIFICATIONS INDEX 1099898-1 1099898-2 1099898-3 1099898-4 1099898-5 1099898-6 1099898-7 1099898-8 1099898-9 1099899-1 1099899-2 1099899-3 1099899-4 1099899-5 1099899-6 1099899-7 1099899-8 1099899-9 1099939-1 1099939-2 1099939-3 1099939-4 1099939-5 1099939-6 1099939-7 1099939-8 1099939-9 1-1099898-0 1-1099898-1 1-1099898-2 1-1099898-3 1-1099898-4 1-1099898-5 1-1099899-0 1-1099899-1 1-1099899-2 1-1099899-3 1-1099899-4 1-1099899-5 1-1099899-6 1-1099899-7 1-1099899-8 1-1099899-9 1-1099939-0 1-1099939-1 1-1099939-2 1-1099939-3 1-1099939-4 1-1099939-5 1-1443402-0 1-1443402-1 1-1443402-2 1-1443402-3 1-1443402-4 1-1443402-5 1-1443402-6 1-1443402-7 1-1443403-0 1-1443403-1 1-1443403-2 1-1443403-3 1-1443403-4 1-1443403-5 1-1443403-6 1-1443403-7 1375317-1 1375479-1 1443402-1 1443402-2 1443402-3 1443402-4 1443402-5 1443402-6 1443402-7 1443402-8 140 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 141 142 16 16 16 16 16 16 16 16 1443402-9 1443403-1 1443403-2 1443403-3 1443403-4 1443403-5 1443403-6 1443403-7 1443403-8 1443403-9 1490490-1 1490496-2 1490496-3 1490530-1 1490531-1 1490532-1 1490533-1 1583236-2 1583694-2 1-83592-0 1-83592-1 1-83592-2 1-83592-3 1-83623-0 1-83623-1 1-83623-2 1-83623-3 1-83623-4 1-83623-5 1-83623-6 1-83623-7 1-83623-8 1-83623-9 1-83630-0 1-83631-1 1-83631-2 1-83631-3 1-83631-4 1-83631-5 1-83631-6 1-83631-7 1-83631-8 1-83631-9 2060-NPS 2060-VPS 2090-NPS 2-83623-0 3090-NPS 314974-1 350 MCM Cutter 4-Pair Tester 500 MCM Cutter 55823-1 605742-1 605744-1 6060-VPS 608028-1 6090-VPS 6090-VPS-UL 696201-1 734185-1 734587-1 790162-1 80408-2 80408-3 80408-4 80408-5 80408-6 80408-7 83000-1 83592-1 83592-2 83592-3 83592-4 83592-5 83592-6 16 16 16 16 16 16 16 16 16 16 141 142 142 140 140 140 140 140 140 24 24 24 24 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 127 127 127 25 128 8 141 140 141 8 141 141 129 8 129 129 142 141 142 142 26 26 26 26 26 26 26 24 24 24 24 24 24 83592-7 83592-8 83592-9 83623-1 83623-2 83623-3 83623-4 83623-5 83623-6 83623-7 83623-8 83623-9 83630-1 83630-2 83630-3 83630-4 83630-5 83630-6 83630-7 83630-8 83630-9 83631-1 83631-2 83631-3 83631-4 83631-5 83631-6 83631-7 83631-8 83631-9 83747-1 83747-2 83747-3 83747-4 83748-1 83748-2 83748-3 83748-4 83749-1 83749-2 83749-3 83749-4 83750-1 83750-2 83751-1 83751-2 83751-3 83751-4 24 24 24 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 27 27 27 27 27 27 27 27 27 27 27 27 27 28 28 28 28 28 A AA-105 124 AA-105HA 124 AA-105M 124 AA-105W 124 AA-1068 124 AA-1068M 124 AA-1068W 124 AA-305 124 AA-LS 124 AD-1358-LPG-REGW/GAGE 139 AD-1432-ACD10FT-LPG-HOSE 139 AD-1434-ACD30FT-LPG-HOSE 139 AD-1460-ACD-HEATSHLDGPA 139 AD-1563-ADAPTER 139 AD-3015-04 139 ALK-L823 94 AM-1-A 132 AM-1-A-NB 132 AM-2-A 132 AM-2-A-NB 132 AMP-0-0035559-0 6 159 AMP-0-0036160-0 AMP-0-0052936-0 AMP-0-0055785-1 AMP-0-0055792-1 AMP-0-0055793-1 AMP-0-0066024-2 AMP-0-0640903-1 AMP-0-0640905-1 AMPS-0-0031886-0 AMPS-0-0031894-0 AMPS-0-0032053-0 AMPS-0-0032054-0 AMPS-0-0032060-0 AMPS-0-0032588-0 AMPS-0-0032589-0 AMPS-0-0034142-0 AMPS-0-0034145-0 AMPS-0-0034146-0 AMPS-0-0034150-0 AMPS-0-0034155-0 AMPS-0-0034156-0 AMPS-0-0034158-0 AMPS-0-0034160-0 AMPS-0-0034161-0 AMPS-0-0034162-0 AMPS-0-0034166-0 AMPS-0-0034167-0 AMPS-0-0034168-0 AMPS-0-0034176-0 AMPS-0-0034541-0 AMPS-0-0034853-0 AMPS-0-0034854-0 AMPS-0-0034855-0 AMPS-0-0035108-0 AMPS-0-0035109-0 AMPS-0-0035110-0 AMPS-0-0035149-0 AMPS-0-0036152-0 AMPS-0-0036154-0 AMPS-0-0052041-3 AMPS-0-0052042-3 AMPS-0-0052043-2 AMPS-0-0052043-3 AMPS-0-0052263-1 AMPS-0-0052265-0 AMPS-0-0052929-0 AMPS-0-0052930-0 AMPS-0-0052931-0 AMPS-0-0052935-0 AMPS-0-0052937-0 AMPS-0-0052941-0 AMPS-0-0052942-0 AMPS-0-0052943-0 AMPS-0-0052945-0 AMPS-0-0052949-0 AMPS-0-0052950-0 AMPS-0-0052955-0 AMPS-0-0052956-0 AMPS-0-0052957-0 AMPS-0-0052963-0 AMPS-0-0053242-1 AMPS-0-0053247-1 AMPS-0-0066023-2 AMPS-0-0066025-2 AMPS-0-0320559-0 AMPS-0-0320562-0 AMPS-0-0320565-0 AMPS-0-0320570-0 AMPS-0-0320619-0 AMPS-0-0320665-0 AMPS-0-0321045-0 AMPS-0-0321233-0 AMPS-0-0322985-0 AMPS-0-0322994-0 AMPS-0-0500000-1 AMPS-0-0500001-1 5 7 7 7 7 6 6 6 5 5 6 6 6 6 6 5 5 5 5 6 6 5 5 5 5 6 6 5 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 6 6 7 7 5 7 5 6 5 6 6 6 59 59 INDEX 1583608-2 INDEX AMPS-0-0500002-1 AMPS-0-0640907-1 AMR3030.2-120V AMR3030.3-120V AMR3030.3-240V ASBS-2-3/0 ASBS-2-350 ASBS-2-350 ASBS-3/0-500 ASBS-3/0-500 ASBS-350-750 ASBS-350-750 ASBS-500-750 ASBS-500-750 ASBS-600-1000 ASBS-600-1000 AT-15 AT-168 AT-19 AT-20 AT-30 AT-368 AT-39 Automatic Wire Stripper 59 6 132 132 132 18 18 18 18 18 18 18 18 18 18 18 123 123 123 123 123 123 123 141 B BF-120 BF-208-277 BF-PV Butt Set 125 125 125 140 C Cable Tie Gun CBR-2-1-A CBR-2-2-A CBR-2-3-A CBR-3-1-A CBR-3-2-A CBR-3-3-A CBR-3-4-A CBR-4-1-A CBR-4-2-A CBR-4-3-A CBR-4-4-A CBR-6-1-A CBR-6-2-A CBR-Plug CFTS-1 CFTS-2 CFTS-3 CFTS-4 CFTS-5 Coax Stripper CPGI-061-0114A CPGI-061-0114V CPGI-063-0020 CPGI-1116377-2 CPGI-1116377-2-Bulk CPGI-1116415-2 CPGI-1116415-2-Bulk CPGI-1116542-1 CPGI-1116542-1-K CPGI-1-1776294-2 CPGI-1-1776297-2 CPGI-1-1776311-2 CPGI-1-1776319-2 CPGI-1217204-1 CPGI-1217204-1-K CPGI-1546310-4 CPGI-1546310-6 142 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 141 60 60 60 21 21 21 21 67 67 33 34 36 35 67 67 32 32 CPGI-1546310-8 CPGI-1-552678-2 CPGI-1-553017-2 CPGI-1811027-1-Bulk CPGI-1811027-1-K100 CPGI-1811027-1-K25 CPGI-1811027-1-K6 CPGI-1811027-2-Bulk CPGI-1811027-2-K100 CPGI-1811027-2-K25 CPGI-1811027-2-K6 CPGI-2008144-1-BULK CPGI-2008144-1-K20 CPGI-2008144-1-K50 CPGI-2008144-1-K6 CPGI-2008152-1-BULK CPGI-2008152-1-K50 CPGI-2008152-1-K6 CPGI-2008535-1-BULK CPGI-2008535-1-K2 CPGI-2008836-2-BULK CPGI-2008836-2-K2 CPGI-208169-2 CPGI-208169-2-Bulk CPGI-53440-7 CPGI-53440-7-Bulk CPGI-53440-9 CPGI-53440-9-Bulk CPGI-552795-2 CPGI-5-554374-7 CPGI-569224-1 CPGI-569224-1-K CPGI-569661-1 CPGI-569661-1-K CPGI-66023-2 CPGI-66024-6 CPGI-66025-2 CPGI-735411 CPGI-735411-Bulk CPGI-7-52935-1 CPGI-7-52937-1 CPGI-7-52956-1 CPGI-8-31886-1 CPGI-8-31894-1 CPGI-8-32053-1 CPGI-8-32054-1 CPGI-8-320559-2 CPGI-8-320562-5 CPGI-8-320565-1 CPGI-8-320570-2 CPGI-8-32060-1 CPGI-8-320619-1 CPGI-8-320665-1 CPGI-8-321045-1 CPGI-8-321233-1 CPGI-8-322985-2 CPGI-8-322994-1 CPGI-8-32588-2 CPGI-8-32589-2 CPGI-8-34142-1 CPGI-8-34145-1 CPGI-8-34146-1 CPGI-8-34150-1 CPGI-8-34155-1 CPGI-8-34156-1 CPGI-8-34158-1 CPGI-8-34160-1 CPGI-8-34161-1 CPGI-8-34162-1 CPGI-8-34166-1 CPGI-8-34167-1 CPGI-8-34168-2 CPGI-8-34169-2 CPGI-8-34170-1 CPGI-8-34171-2 CPGI-8-34176-1 32 67 67 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 21 21 20 20 20 20 67 67 68 68 68 68 6 6 6 20 20 7 7 7 5 5 6 6 7 7 5 7 6 5 6 5 6 6 6 6 6 5 5 5 5 6 6 5 5 5 5 6 6 5 5 5 5 6 CPGI-8-34541-1 CPGI-8-35108-1 CPGI-8-35109-1 CPGI-8-35110-1 CPGI-8-35149-2 CPGI-8-35559-1 CPGI-8-36152-1 CPGI-8-36154-1 CPGI-8-36160-1 CPGI-8-52929-1 CPGI-8-52930-1 CPGI-8-52931-1 CPGI-8-52936-1 CPGI-8-52941-2 CPGI-8-52942-1 CPGI-8-52943-1 CPGI-8-52945-2 CPGI-8-52949-1 CPGI-8-52950-1 CPGI-8-52955-1 CPGI-8-52957-1 CPGI-8-52963-2 CPGI-8-53242-5 CPGI-8-53247-1 CPGI-8-55785-1 CPGI-8-55792-1 CPGI-8-55793-2 CPGI-8-640903-1 CPGI-8-640905-1 CPGI-8-640907-1 CPGI-ALR-2090-NPS CPGI-ALR-AA-105 CPGI-ALR-AA-105W CPGI-ALR-AA-305 CPGI-ALR-CFL-FL CPGI-ALR-CFL-LP CPGI-ALR-LC-120 CPGI-ALR-LC-208-277 CPGI-ALR-OLC-5C CPGI-ALR-PL-120S CPGI-ALR-PT-15 CPGI-ALR-SPT-15 CPGI-ALR-TL-115 CPGI-B-106-1501-6 CPGI-B-106-1501-BULK CPGI-B-106-1502-5 CPGI-B-106-1502-BULK CPGI-B-106-1503-5 CPGI-B-106-1503-BULK CPGI-B-106-1601-BULK CPGI-B-106-1602-BULK CPGI-B-106-1603-BULK CPGI-B-106-1801-BULK CPGI-B-106-1802-BULK CPGI-B-106-1803-BULK CPGI-B-106-1991-BULK CPGI-B-106-1992-BULK CPGI-B-106-1993-BULK CPGI-B-106-2401-6 CPGI-B-106-2401-Bulk CPGI-B-106-2402-Bulk CPGI-B-106-2403-Bulk CPGI-B-106-2502-5 CPGI-B-106-2502-Bulk CPGI-B-106-2503-5 CPGI-B-106-2503-Bulk CPGI-B-106-3281-BULK CPGI-B-106-3481-BULK CPGI-B-106-3631-BULK CPGI-B-106-3632-BULK CPGI-B-106-3633-BULK CPGI-B-106-4631-BULK CPGI-B-106-4632-BULK CPGI-B-106-6201-BULK CPGI-B-106-7401-BULK CPGI-B-106-7502-BULK 160 6 5 5 5 5 6 5 5 5 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 6 6 6 127 124 124 124 130 130 125 125 130 130 123 123 124 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 10 10 10 CPGI-B-106-8401-BULK CPGI-B-106-8502-BULK CPGI-B-1401-BULK CPGI-B-1402-BULK CPGI-B-1403-BULK CPGI-BUCH-1-1437381-0 CPGI-BUCH-1-1437381-6 CPGI-BUCH-1-1437381-7 CPGI-BUCH-1-1437382-2 CPGI-BUCH-1-1437382-3 CPGI-BUCH-1-1437390-2 CPGI-BUCH-1-1437390-4 CPGI-BUCH-1-1437395-4 CPGI-BUCH-1-1437397-0 CPGI-BUCH-1-1437397-2 CPGI-BUCH-1-1546310-0 CPGI-BUCH-1-1546310-1 CPGI-BUCH-1-1546310-2 CPGI-BUCH-1-1546310-3 CPGI-BUCH-1-1546310-4 CPGI-BUCH-1-1546310-5 CPGI-BUCH-1-1546310-6 CPGI-BUCH-1-1546310-8 CPGI-BUCH-1-1546311-0 CPGI-BUCH-1-1546311-1 CPGI-BUCH-1-1546311-2 CPGI-BUCH-1-1546311-3 CPGI-BUCH-1-1546311-4 CPGI-BUCH-1-1546311-5 CPGI-BUCH-1-1546311-6 CPGI-BUCH-1-1546311-7 CPGI-BUCH-1-1546311-8 CPGI-BUCH-1-1776294-0 CPGI-BUCH-1-1776294-1 CPGI-BUCH-1-1776294-2 CPGI-BUCH-1-1776297-0 CPGI-BUCH-1-1776297-1 CPGI-BUCH-1-1776297-2 CPGI-BUCH-1-1776310-0 CPGI-BUCH-1-1776310-1 CPGI-BUCH-1-1776310-2 CPGI-BUCH-1-1776311-0 CPGI-BUCH-1-1776311-1 CPGI-BUCH-1-1776311-2 CPGI-BUCH-1-1776319-0 CPGI-BUCH-1-1776319-1 CPGI-BUCH-1-1776319-2 CPGI-BUCH-1437381-1 CPGI-BUCH-1437381-4 CPGI-BUCH-1437381-5 CPGI-BUCH-1437381-8 CPGI-BUCH-1437382-2 CPGI-BUCH-1437382-3 CPGI-BUCH-1437382-6 CPGI-BUCH-1437390-8 CPGI-BUCH-1437390-9 CPGI-BUCH-1437395-3 CPGI-BUCH-1437396-7 CPGI-BUCH-1437396-8 CPGI-BUCH-1437396-9 CPGI-BUCH-1437397-1 CPGI-BUCH-1437397-2 CPGI-BUCH-1437397-3 CPGI-BUCH-1437397-9 CPGI-BUCH-14376397-5 CPGI-BUCH-1546143-1 CPGI-BUCH-1546144-1 CPGI-BUCH-1546147-1 CPGI-BUCH-1546148-1 CPGI-BUCH-1546163-1 CPGI-BUCH-1546164-1 CPGI-BUCH-1546234-1 CPGI-BUCH-1546235-1 CPGI-BUCH-1546310-2 CPGI-BUCH-1546310-3 CPGI-BUCH-1546310-4 10 10 9 9 9 47 47 40 47 47 40 40 41 45 45 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 33 33 33 34 34 34 36 36 36 36 36 36 35 35 35 47 47 37 47 47 47 47 40 40 41 43 43 43 45 45 45 45 45 38 38 38 38 39 38 38 38 32 32 32 INDEX 32 32 32 32 32 32 32 32 32 32 32 32 32 33 33 33 33 33 33 33 33 33 34 34 34 34 34 34 34 34 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 35 35 35 35 35 35 35 35 35 47 46 37 37 37 47 45 45 45 47 46 40 40 40 39 45 45 46 46 CPGI-BUCH-4-1437393-0 47 CPGI-BUCH-5-1437381-5 47 CPGI-BUCH-5-1437382-9 46 CPGI-BUCH-9-1437381-1 47 CPGI-BUCH-9-1437381-2 47 CPGI-BUCH-9-1437381-5 47 CPGI-BUCH-9-1437381-7 47 CPGI-BUCH-9-1437381-8 47 CPGI-BUCH-9-1437381-9 47 CPGI-CRPS-248 117 CPGI-CRSM-CT-34/10-150 92 CPGI-CTY-04-18-BLK-C 51 CPGI-CTY-04-18-BLK-M 51 CPGI-CTY-04-18-HL-C 54 CPGI-CTY-04-18-ID-NAT-C 55 CPGI-CTY-04-18-NAT-C 51 CPGI-CTY-04-18-NAT-M 51 CPGI-CTY-05-30-MH-BLK-C 52 CPGI-CTY-05-30-MH-NAT-C 52 CPGI-CTY-05-40-BLK-C 51 CPGI-CTY-05-40-BLK-M 51 CPGI-CTY-05-40-NAT-C 51 CPGI-CTY-05-40-NAT-M 51 CPGI-CTY-05-50-RL-BLK-C 54 CPGI-CTY-05-50-RL-NAT-C 54 CPGI-CTY-06-18-BLK-C 51 CPGI-CTY-06-18-NAT-C 51 CPGI-CTY-07-50-BLK-C 51 CPGI-CTY-07-50-BLK-M 51 CPGI-CTY-07-50-HS-BLK-C 51 CPGI-CTY-07-50-ID-NAT-C 55 CPGI-CTY-07-50-LP-BLK-C 53 CPGI-CTY-07-50-LP-NAT-C 53 CPGI-CTY-07-50-MH-BLK-C 52 CPGI-CTY-07-50-MH-NAT-C 52 CPGI-CTY-07-50-NAT-C 51 CPGI-CTY-07-50-NAT-M 51 CPGI-CTY-07-50-PM-BLK-C 53 CPGI-CTY-07-50-PM-NAT-C 53 CPGI-CTY-07-50-PMWBLK-C 53 CPGI-CTY-07-50-PMWNAT-C 53 CPGI-CTY-08-18-BLK-C 51 CPGI-CTY-08-18-BLK-M 51 CPGI-CTY-08-18-NAT-C 51 CPGI-CTY-08-18-NAT-M 51 CPGI-CTY-08-40-BLK-C 51 CPGI-CTY-08-40-BLK-M 51 CPGI-CTY-08-40-NAT-C 51 CPGI-CTY-08-40-NAT-M 51 CPGI-CTY-08-50-HL-C 54 CPGI-CTY-08-50-RL-BLK-C 54 CPGI-CTY-08-50-RL-NAT-C 54 CPGI-CTY-11-40-BLK-C 51 CPGI-CTY-11-40-NAT-C 51 CPGI-CTY-11-50-BLK-C 51 CPGI-CTY-11-50-BLK-D 51 CPGI-CTY-11-50-HS-BLK-C 51 CPGI-CTY-11-50-MH-BLK-C 52 CPGI-CTY-11-50-MH-NAT-C 52 CPGI-CTY-11-50-NAT-C 51 CPGI-CTY-11-50-NAT-D 51 CPGI-CTY-12-50-RL-BLK-C 54 CPGI-CTY-12-50-RL-NAT-C 54 CPGI-CTY-14-40-BLK-C 51 CPGI-CTY-14-40-NAT-C 51 CPGI-CTY-14-50-BLK-C 52 CPGI-CTY-14-50-BLK-D 52 CPGI-CTY-14-50-HS-BLK-C 52 CPGI-CTY-14-50-ID-NAT-C 55 CPGI-CTY-14-50-MH-BLK-C 52 CPGI-CTY-14-50-MH-NAT-C 52 CPGI-CTY-14-50-NAT-C 52 CPGI-CTY-14-50-NAT-D 52 CPGI-CTY-15-120-BLK-L 52 CPGI-CTY-15-120-NAT-L 52 CPGI-CTY-16-120-LP-BLK-C 53 CPGI-CTY-16-120-LP-NAT-C 53 CPGI-CTY-16-120-MH-BLK-C 52 CPGI-CTY-16-120-MH-NAT-C 52 CPGI-CTY-17-50-BLK-C 52 CPGI-CTY-17-50-NAT-C 52 CPGI-CTY-18-120-BLK-L 52 CPGI-CTY-18-120-NAT-L 52 CPGI-CTY-22-250-BLK-C 52 CPGI-CTY-22-250-NAT-C 52 CPGI-CTY-24-120-BLK-L 52 CPGI-CTY-24-120-NAT-L 52 CPGI-CTY-25-175-BLK-L 52 CPGI-CTY-25-175-NAT-L 52 CPGI-CTY-28-120-BLK-L 52 CPGI-CTY-28-120-NAT-L 52 CPGI-CTY-37-175-BLK-L 52 CPGI-CTY-37-175-NAT-L 52 CPGI-CTY-48-175-BLK-L 52 CPGI-CTY-48-175-GRY-L 52 CPGI-CTY-48-175-NAT-L 52 CPGI-CTY-BM-BLK-C 57 CPGI-CTY-CCL-125-BLK-C 58 CPGI-CTY-CCL-125-NAT-C 58 CPGI-CTY-CCL2-1000BLK-C 58 CPGI-CTY-CCL2-1000NAT-C 58 CPGI-CTY-CCL2-375-BLK-C 58 CPGI-CTY-CCL2-375-NAT-C 58 CPGI-CTY-CCL2-500-BLK-C 58 CPGI-CTY-CCL2-500-NAT-C 58 CPGI-CTY-CCL-250-BLK-C 58 CPGI-CTY-CCL-250-NAT-C 58 CPGI-CTY-CCL2-750-BLK-C 58 CPGI-CTY-CCL2-750-NAT-C 58 CPGI-CTY-IDP-1-NAT-C 58 CPGI-CTY-IDP-2-NAT-C 58 CPGI-CTY-LPM1-NAT-C 56 CPGI-CTY-MP-1000-BLK-C 55 CPGI-CTY-MP-1000-NAT-C 55 CPGI-CTY-MP-750-BLK-C 55 CPGI-CTY-MP-750-NAT-C 55 CPGI-CTY-PMW-NAT-C 57 CPGI-CTY-SM1-BLK-C 57 CPGI-CTY-SM1-NAT-C 57 CPGI-CTY-SM2-BLK-C 57 CPGI-CTY-SM2-NAT-C 57 CPGI-CTY-WM-BLK-C 56 CPGI-CWT-9002-15 11 CPGI-CWT-9002-Bulk 11 CPGI-CWT-9003-12 11 CPGI-CWT-9003-Bulk 11 CPGI-CWT-9004-10 11 CPGI-CWT-9004-Bulk 11 CPGI-CWT-9005-8 11 CPGI-CWT-9005-Bulk 11 CPGI-D-406-0001-10 9 CPGI-D-406-0001-Bulk 9 CPGI-D-406-0002-8 9 CPGI-D-406-0002-Bulk 9 CPGI-D-406-0003-6 9 CPGI-D-406-0003-Bulk 9 CPGI-ESC-1/A 112 CPGI-ESC-2/A 112 CPGI-FTSW-2-1-4 118 CPGI-GelCap-1 96 CPGI-GelCap-2 96 CPGI-GelCap-2-SGL 96 CPGI-GelCap-SL-2/0-3 Hole 100 CPGI-GelWrap-18/4-200 85 CPGI-GelWrap-18/4-200UL 85 CPGI-GelWrap-18/4-250UL 85 CPGI-GelWrap-33/10-250 85 161 CPGI-GelWrap-UF-200 85 CPGI-GelWrap-UF-250UL 85 CPGI-GHFC-1-90 101 CPGI-GHFC-2-90 101 CPGI-GILS-4/0 86 CPGI-GLOW-GUN 137 CPGI-GLOW-TORCH 137 CPGI-GTAP-1 99 CPGI-GTAP-2 99 CPGI-JM-BLA-07D100U 63 CPGI-JM-BLA-10D104U 63 CPGI-JM-BLA-12D148U 63 CPGI-JM-BLA-12D163U 63 CPGI-JM-BLA-15D183U 63 CPGI-JM-BLA-20D236U 63 CPGI-JM-BLA-25D296U 63 CPGI-JM-BLA-30D346U 63 CPGI-JM-BLA-35D400N 63 CPGI-JM-BLA-35D400U 63 CPGI-JM-BLA-40D402N 63 CPGI-JM-BLA-40D402U 63 CPGI-JM-BLA-40D402U-C 63 CPGI-JM-BLA-50D500U 63 CPGI-JM-BLA-50D535U 63 CPGI-JM-BLA-60D637U 63 CPGI-JM-BLA-80D816U 63 CPGI-JM-BLA-HEXNUT 63 CPGI-MCK-1V 98 CPGI-MCK-2V 98 CPGI-PPMB-01 78 CPGI-PPMB-02 78 CPGI-PPMB-03 78 CPGI-PPMB-04 78 CPGI-PPMB-05 78 CPGI-PPMB-06 78 CPGI-PPMB-07 78 CPGI-PPMB-08 78 CPGI-PPMB-09 78 CPGI-PPMB-10 78 CPGI-PPMB-11 78 CPGI-PPMB-12 78 CPGI-PPMB-13 78 CPGI-PPMB-14 78 CPGI-PPMB-15 78 CPGI-PPMB-16 78 CPGI-PPMB-20 78 CPGI-PPMB-21 78 CPGI-PPMB-22 78 CPGI-PPMD-0-9 78 CPGI-PPMD-A-J 78 CPGI-PPMD-NEMA 78 CPGI-PPMDRF-0-9 78 CPGI-PPMDRF-A-J 78 CPGI-PPMDRF-NEMA 78 CPGI-RNF-100-1/16-48-BLK 107 CPGI-RNF-100-1/248-(color) 107 CPGI-RNF-100-1/2-6(color) 107 CPGI-RNF-100-1/2-6-ASRT 107 CPGI-RNF-100-1/448-(color) 107 CPGI-RNF-100-1/4-6(color) 107 CPGI-RNF-100-1/4-6-ASRT 107 CPGI-RNF-100-1/8-48-BLK 107 CPGI-RNF-100-1-48-(color) 107 CPGI-RNF-100-1-6-(color) 107 CPGI-RNF-100-1-6-ASRT 107 CPGI-RNF-100-3/16-48BLK 107 CPGI-RNF-100-3/32-48 -BLK 107 CPGI-RNF-100-3/4-48(color) 107 INDEX CPGI-BUCH-1546310-5 CPGI-BUCH-1546310-6 CPGI-BUCH-1546310-7 CPGI-BUCH-1546310-8 CPGI-BUCH-1546310-9 CPGI-BUCH-1546311-2 CPGI-BUCH-1546311-3 CPGI-BUCH-1546311-4 CPGI-BUCH-1546311-5 CPGI-BUCH-1546311-6 CPGI-BUCH-1546311-7 CPGI-BUCH-1546311-8 CPGI-BUCH-1546311-9 CPGI-BUCH-1776294-1 CPGI-BUCH-1776294-2 CPGI-BUCH-1776294-3 CPGI-BUCH-1776294-4 CPGI-BUCH-1776294-5 CPGI-BUCH-1776294-6 CPGI-BUCH-1776294-7 CPGI-BUCH-1776294-8 CPGI-BUCH-1776294-9 CPGI-BUCH-1776297-2 CPGI-BUCH-1776297-3 CPGI-BUCH-1776297-4 CPGI-BUCH-1776297-5 CPGI-BUCH-1776297-6 CPGI-BUCH-1776297-7 CPGI-BUCH-1776297-8 CPGI-BUCH-1776297-9 CPGI-BUCH-1776310-1 CPGI-BUCH-1776310-2 CPGI-BUCH-1776310-3 CPGI-BUCH-1776310-4 CPGI-BUCH-1776310-5 CPGI-BUCH-1776310-6 CPGI-BUCH-1776310-7 CPGI-BUCH-1776310-8 CPGI-BUCH-1776310-9 CPGI-BUCH-1776311-1 CPGI-BUCH-1776311-2 CPGI-BUCH-1776311-3 CPGI-BUCH-1776311-4 CPGI-BUCH-1776311-5 CPGI-BUCH-1776311-6 CPGI-BUCH-1776311-7 CPGI-BUCH-1776311-8 CPGI-BUCH-1776311-9 CPGI-BUCH-1776319-1 CPGI-BUCH-1776319-2 CPGI-BUCH-1776319-3 CPGI-BUCH-1776319-4 CPGI-BUCH-1776319-5 CPGI-BUCH-1776319-6 CPGI-BUCH-1776319-7 CPGI-BUCH-1776319-8 CPGI-BUCH-1776319-9 CPGI-BUCH-2-1437381-3 CPGI-BUCH-2-1437382-6 CPGI-BUCH-2-1437392-1 CPGI-BUCH-2-1437392-3 CPGI-BUCH-2-1437392-5 CPGI-BUCH-2-1437393-4 CPGI-BUCH-2-1437397-0 CPGI-BUCH-2-1437397-8 CPGI-BUCH-2-14376397-4 CPGI-BUCH-3-1437381-9 CPGI-BUCH-3-14373882-0 CPGI-BUCH-3-1437390-1 CPGI-BUCH-3-1437390-3 CPGI-BUCH-3-1437390-6 CPGI-BUCH-3-1437390-9 CPGI-BUCH-3-1437397-0 CPGI-BUCH-3-1437397-1 CPGI-BUCH-4-1437382-0 CPGI-BUCH-4-1437382-9 INDEX CPGI-RNF-100-3/4-6(color) 107 CPGI-RNF-100-3/4-6ASRT 107 CPGI-RNF-100-3/8-48(color) 107 CPGI-RNF-100-3/8-6(color) 107 CPGI-RNF-100-3/8-6ASRT 107 CPGI-RNF-100-MP-A-BLK: 107 CPGI-RNF-100-MP-B-BLK: 107 CPGI-RVS-11 86 CPGI-RVS-12 86 CPGI-RVS-13 86 CPGI-SGRS-1-6 11 CPGI-SGRS-1-Bulk 11 CPGI-SGRS-2-6 11 CPGI-SGRS-2-Bulk 11 CPGI-SGRS-3-5 11 CPGI-SGRS-3-Bulk 11 CPGI-SGRS-4-4 11 CPGI-SGRS-4-Bulk 11 CPGI-SGRT-2-04-6 11 CPGI-SGRT-2-04-Bulk 11 CPGI-SGRT-3-06-6 11 CPGI-SGRT-3-06-Bulk 11 CPGI-SGRT-4-06-5 11 CPGI-SGRT-4-06-Bulk 11 CPGI-SGRT-4-08-5 11 CPGI-SGRT-4-08-Bulk 11 CPGI-SNL-1-20-16-B-B100 23 CPGI-SNL-1-20-16-B-J30 23 CPGI-SNL-1-20-16-B-K3 23 CPGI-SNL-2-18-12-Y-B100 23 CPGI-SNL-2-18-12-Y-J15 23 CPGI-SNL-2-18-12-Y-K2 23 CPGI-SNL-3-18-10-CP-B100 23 CPGI-SNL-3-18-10-CP-J12 23 CPGI-SNL-3-18-10-CP-K2 23 CPGI-VST-02/1 68 CPGI-WCSM-13/4-150-S 88 CPGI-WCSM-13/4-150-S 109 CPGI-WCSM-20/6-150-S 88 CPGI-WCSM-20/6-150-S 109 CPGI-WCSM-33/8-150-S 88 CPGI-WCSM-33/8-150-S 109 CPGI-WCSM-43/12-225-S 88 CPGI-WCSM-43/12-225-S 109 CPGI-WCSM-51/16-225-S 88 CPGI-WCSM-51/16-225-S 109 CPGI-WCSM-9/3-150-S 88 CPGI-WCSM-9/3-150-S 109 CPGI-WOMB-B30 78 CPGI-WOMB-B50 78 CPGI-WOMB-B60 78 CPGI-WOMB-B75 78 CPGI-WOMD-13 78 CPGI-WOMD-16 78 CPGI-WOMD-51 78 CPGI-WOMD-52 78 CRPS-2120 117 CRPS-248 117 CRPS-260 117 CRPS-290 117 CRSM 107/29-1000 91 CRSM 107/29-1200 91 CRSM 143/36-1200 91 CRSM 198/55-1200 91 CRSM 34/10-1200 91 CRSM 34/10-200 91 CRSM 53/13-1200 91 CRSM 53/13-200 91 CRSM 84/20-1200 91 CRSM 84/20-750 91 CRSM-CT-34/10-150 92 CRSM-CT-53/13-200 CRSM-CT-53/13-200 CRSM-CT-84/20-250 CSBS-20C-500C-S0S CSBS-20C-500C-SOS CSBS-300C-750C-S0S CSBS-300C-750C-SOS Cyclops Cable Stripper 92 92 92 19 19 19 19 141 E E4540-1250 E7512-0160 E7512-0220 E7512-0240 E7512-0260 ESC-1/A ESC-2/A ESC-3/A ESC-4/A ESC-5/A ESC-6/A ESC-7/A 62 62 62 62 62 112 112 112 112 112 112 112 F FC-15M FC-30M FC-60M FCSM-120/40-1200-S FCSM-120/40-1200-S FCSM-120/40-1500/U FCSM-120/40-1500/U FCSM-177/63 600-S FCSM-177/63 600-S FCSM-177/63-1200-S FCSM-177/63-1200-S FCSM-177/63-1500/U FCSM-177/63-1500/U FCSM-19/6-1200-S FCSM-19/6-1200-S FCSM-19/6-150-S FCSM-19/6-150-S FCSM-19/6-A/U FCSM-19/6-A/U FCSM-28/9-1200-S FCSM-28/9-1200-S FCSM-28/9-225-S FCSM-28/9-225-S FCSM-28/9-A/U FCSM-28/9-A/U FCSM-38/12-1200-S FCSM-38/12-1200-S FCSM-38/12-300-S FCSM-38/12-300-S FCSM-38/12-A/U FCSM-38/12-A/U FCSM-51/16-1200-S FCSM-51/16-1200-S FCSM-51/16-300-S FCSM-51/16-300-S FCSM-51/16-A/U FCSM-51/16-A/U FCSM-68/22-1200-S FCSM-68/22-1200-S FCSM-68/22-A/U FCSM-68/22-A/U FCSM-9/3-1200-S FCSM-9/3-1200-S FCSM-9/3-A/U FCSM-9/3-A/U FCSM-90/30-1200-S 131 131 131 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 90 111 0 111 90 111 90 FCSM-90/30-1200-S 111 FCSM-90/30-1500/U 90 FCSM-90/30-1500/U 111 FH-2618A-1 139 FH-2629-ELECTRODE 138 FH-2629-Kit 139 FH-2640-PS-KIT 139 FH-2649-PS-KIT 139 FH-3366-97-PS-HANDLE 138 FH-AD-3061-13-PSREGULATOR 138 FH-AD-3341-91-PS-BURN1.5 138 FH-AD-3347-91-PS-BURN-1 138 FH-AD-3348-91-PS-BURN-2 138 FH-PS-2001-Electric-Gun 137 FSTW-2-1-6 118 G GelCap 1 GelCap 2 GelCap 3 GelCap 4 GelCap-SL-2/0-3 Hole GelWrap Pad GelWrap Pad 2x8 GelWrap-18/4 -200 GelWrap-18/4-100 GelWrap-18/4-150 GelWrap-18/4-250 GelWrap-18/4-300 GelWrap-33/10-150 GelWrap-33/10-200 GelWrap-33/10-250 GelWrap-33/10-250I350M4 GelWrap-33/10-300 GelWrap-33/10-350 GelWrap-50/20-200 GelWrap-50/20-250 GelWrap-50/20-300 GelWrap-50/20-350 GelWrap-50/20-400 GHFC-1-90 GHFC-1-90 GHFC-1-90 GHFC-2.5-90 GHFC-2.5-90 GHFC-2-90 GHFC-2-90 GHFC-2-90 GHFC-3-90 GHFC-3-90 GHFC-MW GILS-350 GILS-4/0 GPRT-350/4P-500/1P GPRT-350/6P-500/2P GPRT-350-3P GPRT-350-4P GPRT-350-5P GPRT-350-6P GPRT-350-8P GTAP-1 GTAP-1 GTAP-2 GTAP-2 96 96 96 96 100 120 120 85 85 85 85 85 85 85 85 85 85 85 85 85 85 87 85 101 101 101 101 101 101 101 101 101 101 26 86 86 102 102 102 102 102 102 102 99 99 99 99 H H-2629-TORCH ASSY HG-501A-Thermogun 162 138 137 HG-751A-C-Thermogun 137 I IDP-1330-0607-10 81 IDP-1330-0607-T200 82 IDP-1892BK04-RIBBON 81 IDP-AM6310-110V-PRINTER 80 IDP-AM6310-110V-PRINTER 81 IDP-CM-SCE-25-4H-9 72 IDP-CM-SCE-50-4H-9 72 IDP-CM-SCE-50-6H-9 72 IDP-HL104WE1TS025B 72 IDP-HL104WE1TS033B 72 IDP-HL104WE1TS038B 72 IDP-HL104WE1TS050B 72 IDP-HL104WE1TS070B 72 IDP-HL203WE1TS025B 72 IDP-HL203WE1TS033B 72 IDP-HL203WE1TS038B 72 IDP-HL203WE1TS050B 72 IDP-HL203WE1TS070B 72 IDP-HL253WE1TS025B 72 IDP-HL253WE1TS033B 72 IDP-HL253WE1TS038B 72 IDP-HL253WE1TS050B 72 IDP-HL253WE1TS070B 72 IDP-HLX125WE2NEL60S 73 IDP-HLX125WE4NEL60S 73 IDP-HLX125YW2NEL60S 73 IDP-HLX125YW4NEL60S 73 IDP-MP-101635-2.5-8A 76 IDP-MP-191064-10-8A 76 IDP-MP-203127-10-8A 76 IDP-MP-254127-10-8A 76 IDP-MP-254254-10-8A 76 IDP-MP-381064-10-8A 76 IDP-MP-381191-5-8A 76 IDP-MP-508254-5-8A 76 IDP-MP-508318-2.5-8A 76 IDP-MP-699254-5-8A 76 IDP-MP-762381-2.5-8A 76 IDP-MP-762508-2.5-8A 76 IDP-PAYOFF-CRADEL 81 IDP-PM07507 74 IDP-PM07507-BLANK 74 IDP-PM09512 74 IDP-PM09512-BLANK 74 IDP-SB050100WE10 75 IDP-SB050100WE5-T200 75 IDP-SB050143WE10 75 IDP-SB050143WE5-T200 IDP-SB080150WE10 75 IDP-SB080150WE5-T200 75 IDP-SB100143WE2.5-T200 75 IDP-SB100143WE5 75 IDP-SB100225WE2.5-T200 75 IDP-SB100225WE5 75 IDP-SB100375WE1-T200 75 IDP-SB100375WE2.5 75 DP-SB100594WE0.5-T200 75 IDP-SB100594WE1 75 IDP-SB190594WE1 75 IDP-SB200143WE2.5 75 IDP-SB200225WE1-T200 75 IDP-SB200225WE2.5 75 IDP-SB200375WE1-T200 75 IDP-SB200375WE2.5 75 IDP-SB200743WE0.5-T200 75 IDP-SB200743WE1 75 IDP-SST141-316 74 IDP-SST71-316 74 IDP-T200-CASE 81 IDP-T200-RIBBON-1966 81 INDEX 81 80 80 81 81 80 81 80 71 72 75 81 77 77 77 77 77 77 77 77 80 80 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 140 98 L LC-120 LC-208-277 LM-1/2-SL LM-1/2-TAPE-BK LM-1/2-TAPE-CR LM-1/2-TAPE-WE LM-1/2-TAPE-YW LM-1/2-TUBE-WE LM-1/2-TUBE-YW LM-1/2-VINYL-CR LM-1/2-VINYL-RD LM-1/2-VINYL-WE LM-1/2-VINYL-YW 125 125 79 79 79 79 79 79 79 79 79 79 79 LM-1/4-TUBE-WE 79 LM-1/4-TUBE-YW 79 LM-1/8-TUBE-WE 79 LM-1/8-TUBE-YW 79 LM-1000 126 LM-1-1/4-SL 79 LM-1-SL 79 LM-1-TAPE-BK 79 LM-1-TAPE-CR 79 LM-1-TAPE-WE 79 LM-1-TAPE-YW 79 LM-1-VINYL-CR 79 LM-1-VINYL-RD 79 LM-1-VINYL-SR 79 LM-1-VINYL-WE 79 LM-1-VINYL-YW 79 LM2020PLUS-2800MAHNICAD 79 LM2020PLUS-PRINTER-KIT 79 LM-2-1/2-SL 79 LM-3/16-TUBE-WE 79 LM-3/16-TUBE-YW 79 LM-3/4-SL 79 LM-4-SL 79 LM-CASE 79 LVBT-1-R 119 LVBT-2-R 119 LVBT-4-R 119 LVIT-150/50-A/U 112 LVIT-30/10-A/U 112 LVIT-75/25-A/U 112 LV-MSK-045 95 LV-MSK-046 95 LV-MSK-046 95 LV-MSK-047 95 LV-MSK-047 95 LV-MSK-058 95 LV-MSK-058 95 LVSA-3-1 94 LVSA-3-2 94 LVSA-3-3 94 LVSA-3-4 94 M M-120 M-208-277 M-347 M-480 MC-10 MC-10ANSI MCK-1L MCK-1V MCK-2L MCK-2V MCK-3V MCK-4V MH-120 MH-208-277 MH-PV MOD-3C-TFT MOD-3D-TFT MOD-3Z-TFT M-PV MRS-12-10 MRS-12-24 MRS-34-24 MRS-34-30 MRS-56-30 MWTM-10/3-1200-S MWTM-10/3-1200-S MWTM-10/3-A/U MWTM-10/3-A/U MWTM-115/34-1200-S MWTM-115/34-1200-S 126 126 126 126 132 132 98 98 98 98 98 98 126 126 126 104 104 104 126 93 93 93 93 93 87 108 87 108 87 108 MWTM-115/34-1500/U MWTM-115/34-1500/U MWTM-140/42-1200-S MWTM-140/42-1200-S MWTM-140/42-1500/U MWTM-140/42-1500/U MWTM-16/5-1200-S MWTM-16/5-1200-S MWTM-16/5-A/U MWTM-16/5-A/U MWTM-25/8-1200-S MWTM-25/8-1200-S MWTM-25/8-A/U MWTM-25/8-A/U MWTM-35/12-1200-S MWTM-35/12-1200-S MWTM-35/12-A/U MWTM-35/12-A/U MWTM-50/16-1200-S MWTM-50/16-1200-S MWTM-50/16-A/U MWTM-50/16-A/U MWTM-85/25-1200-S MWTM-85/25-1200-S MWTM-85/25-1500/U MWTM-85/25-1500/U 87 108 87 108 87 108 87 108 87 108 87 108 87 108 87 108 87 108 87 108 87 108 87 108 87 108 N Non-Impact Tool NS-10 NS-10ANSI 140 132 132 P P63 PC-101R PC-103R PC-104R PIDG PIDG & PLASTI-GRIP PLASTI-GRIP Premium Impact Tool PT-15 PT-168 PT-20 PT-347 137 131 131 131 8 8 8 140 123 123 123 123 R Raceway Cutting Tool Ratcheted Crimp Tool RDSS-100 RDSS-125 RDSS-150 RDSS-45 RDSS-60 RDSS-75 RDSS-AD-210 RDSS-AD-210 RDSS-AT/AP-150 RDSS-CLIP-100 RDSS-CLIP-125 RDSS-CLIP-150 RDSS-CLIP-45 RDSS-CLIP-75 RDSS-IG-SR-AS RDSS-IT-16 RNF-100-1 1/2-25-(color) RNF-100-1/16-25-(color) 163 142 142 61 61 61 61 61 61 61 62 62 62 62 62 62 62 62 62 107 107 RNF-100-1/2-150-(color) RNF-100-1/2-25-(color) RNF-100-1/4-25-(color) RNF-100-1/4-250-(color) RNF-100-1/8-25-(color) RNF-100-1/8-500-(color) RNF-100-1-25-(color) RNF-100-2-25-(color) RNF-100-3/16-25-(color) RNF-100-3/32-25-(color) RNF-100-3/4-25-(color) RNF-100-3/8-200-(color) RNF-100-3/8-25-(color) RVC-1V RVC-1V RVC-2V RVC-2V RVC-3V RVC-4V RVS-11 RVS-12 RVS-13 RVS-14 107 107 107 107 107 107 107 107 107 107 107 107 107 97 97 97 97 97 97 86 86 86 86 S S-1052 S-1052-3-3000 S-1085 S-1171 S-1171-4-300 S-1174-2-300 S-1174-4-460 S-1189 S-1189-3-600 S-1251 S-1251-25-300-4 S-1251-50-300-1 S-1278 S-1278-3 x 61 x 7620 S-1278-3 x 61 x 7620 SBS-2-3/0 SC-10A SC-10ANSI ShrinkMark-1000-2-9 ShrinkMark-1000-2-S1-9 ShrinkMark-10-2-9 ShrinkMark-10-2-S1-9 ShrinkMark-12-2-9 ShrinkMark-12-2-S1-9 ShrinkMark-18-2-9 ShrinkMark-18-2-S1-9 ShrinkMark-2-2-9 ShrinkMark-2-2-S1-9 ShrinkMark-250-2-9 ShrinkMark-250-2-S1-9 SIML-1-708052-1 SIML-1727742-1 SPT-15 SPT-168 SPT-19 SPT-347 SST-PV SST-PV-UL SST-PV-IES SST-PV-IES-UL STD03W-x STD06W-x STD09W-x STD12W-x STD15MO STD15W-x STD17MO STD17W-x STD21MO 120 120 120 120 120 120 120 120 120 120 120 120 120 62 120 18 132 132 71 71 71 71 71 71 71 71 71 71 71 71 22 22 123 123 123 123 130 130 130 130 74 74 74 74 74 74 74 74 74 INDEX IDP-T200-SPINDLE IDP-T208M-C-PRINTER IDP-T208M-PRINTER IDP-T208M-PRINTER IDP-T208M-RIBBON IDP-T312M-PRINTER IDP-T312M-PRINTER IDP-T312S-C-PRINTER IDP-TMS-RJS-RIBN4RPSCE IDP-TMS-RJS-RIBN4RPSCE IDP-TMS-RJS-RIBN4RPSCE IDP-TMS-RJS-RIBN4RPSCE IDP-TTPA100WE-10* IDP-TTPA100YW-10* IDP-TTPA200MP-10 IDP-TTPA200WE-10 IDP-TTPA300MP-10 IDP-TTPA300WE-10 IDP-TTPA400MP-10 IDP-TTPA400WE-10 IDP-WINTOTAL-SWARE IDP-WINTOTAL-SWAREDGLUS IDP-WP-040040-25-9 IDP-WP-064064-25-9 IDP-WP-080080-10-9 IDP-WP-101165-0.85-9 IDP-WP-101635-2.5-9 IDP-WP-114040-25-9 IDP-WP-127111-10-9 IDP-WP-165051-25-9 IDP-WP-165102-10-9 IDP-WP-178095-10-9 IDP-WP-191064-10-9 IDP-WP-203127-10-9 IDP-WP-229364-10-9 IDP-WP-254097-10-9 IDP-WP-254127-10-9 IDP-WP-254254-10-9 IDP-WP-318064-10-9 IDP-WP-381020-10-9 IDP-WP-381064-10-9 IDP-WP-381190-5-9 IDP-WP-508064-10-9 IDP-WP-508127-10-9 IDP-WP-508254-5-9 IDP-WP-508318-2.5-9 IDP-WP-523841-1.5-9 IDP-WP-700254-5-9 IDP-WP-762381-2.5-9 IDP-WP-762508-2.5-9 IDP-WP-950950-10-9 Impact Tool In-Line Type L INDEX STD21W-x STD24MO STD24W-x SUPER CHAMP 74 74 74 142 T TC-101 TC-101R TC-103 TC-103R TC-104 TC-104R Tel-Splice Pliers TFT-150R-G TFT-151R-G TFT-151R-SG TFT-152R-G TFT-152R-SG TFT-153R-G TFT-153R-SG TFT-154R-SG TFT-50R TFT-51R TFT-52R TFT-53R TG-12 Reflector TG-13 Reflector TG-23 Reflector TG-24 Reflector TL-115 TL-1168 Tone Generator Tone Tracer 131 131 131 131 131 131 142 103 103 103 103 103 103 103 103 103 103 103 103 137 137 137 137 124 124 140 140 U US-30 133 W WCSM-105/30-1200-S WCSM-105/30-1200-S WCSM-105/30-300-S WCSM-105/30-300-S WCSM-13/4-1200-S WCSM-13/4-1200-S WCSM-13/4-150-S WCSM-13/4-150-S WCSM-13/4-A/U WCSM-13/4-A/U WCSM-130/36-1200-S WCSM-130/36-1200-S WCSM-130/36-1500/U WCSM-130/36-1500/U WCSM-130/36-300-S WCSM-130/36-300-S WCSM-130/36-450-S WCSM-130/36-450-S WCSM-20/6-1200-S WCSM-20/6-1200-S WCSM-20/6-150-S WCSM-20/6-150-S WCSM-20/6-225-S WCSM-20/6-225-S WCSM-20/6-300-S WCSM-20/6-300-S WCSM-20/6-A/U WCSM-20/6-A/U WCSM-33/8-1200-S 88 109 88 109 88 109 88 109 89 109 88 109 89 109 88 109 88 109 88 109 88 109 88 109 88 109 89 109 88 WCSM-33/8-1200-S 109 WCSM-33/8-150-S 88 WCSM-33/8-150-S 109 WCSM-33/8-225-S 88 WCSM-33/8-225-S 109 WCSM-33/8-300-S 88 WCSM-33/8-300-S 109 WCSM-33/8-A/U 89 WCSM-33/8-A/U 109 WCSM-43/12-1200-S 88 WCSM-43/12-1200-S 109 WCSM-43/12-150-S 88 WCSM-43/12-150-S 109 WCSM-43/12-225-S 88 WCSM-43/12-225-S 109 WCSM-43/12-300-S 88 WCSM-43/12-300-S 109 WCSM-43/12-A/U 89 WCSM-43/12-A/U 109 WCSM-51/16-100-S 88 WCSM-51/16-100-S 109 WCSM-51/16-1200-S 88 WCSM-51/16-1200-S 109 WCSM-51/16-225-S 88 WCSM-51/16-225-S 109 WCSM-51/16-300-S 88 WCSM-51/16-300-S 109 WCSM-51/16-A/U 89 WCSM-51/16-A/U 109 WCSM-70/21-1200-S 88 WCSM-70/21-1200-S 109 WCSM-70/21-300-S 88 WCSM-70/21-300-S 109 WCSM-70/21-450-S 88 WCSM-70/21-450-S 109 WCSM-70/21-600-S 88 WCSM-70/21-600-S 109 WCSM-70/21-A/U 89 WCSM-70/21-A/U 109 WCSM-9/3-1200-S 88 WCSM-9/3-1200-S 109 WCSM-9/3-150-S 88 WCSM-9/3-150-S 109 WCSM-9/3-300-S 88 WCSM-9/3-300-S 109 WCSM-9/3-A/U 89 WCSM-9/3-A/U 109 WCSM-90/30-1500/U 89 WCSM-90/30-1500/U 109 164
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150.00, 72.00, 72.00, 300.00, 72.00 Manifest Placed Y Resolution : 305.00, 300.00, 300.00, 300.00, 300.00, 72.00, 72.00, 300.00, 300.00, 320.00, 144.00, 144.00, 300.00, 72.00, 300.00, 72.00, 300.00, 300.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 180.00, 180.00, 180.00, 180.00, 72.00, 300.00, 72.00, 300.00, 72.00, 72.00, 72.00, 300.00, 304.80, 240.00, 240.00, 240.00, 300.00, 72.00, 300.00, 300.00, 240.00, 300.00, 240.00, 300.00, 304.80, 72.00, 300.00, 72.00, 300.00, 150.00, 150.00, 150.00, 72.00, 150.00, 150.00, 72.00, 150.00, 72.00, 250.00, 72.00, 72.00, 250.00, 72.00, 250.00, 250.00, 150.00, 150.00, 150.00, 150.00, 150.00, 150.00, 150.00, 150.00, 150.00, 150.00, 150.00, 150.00, 300.00, 150.00, 304.80, 304.80, 300.00, 304.80, 304.80, 304.79, 300.00, 300.00, 800.00, 72.00, 399.96, 500.00, 300.00, 300.00, 300.00, 300.00, 600.00, 72.00, 72.00, 72.00, 72.00, 300.00, 300.00, 72.00, 300.00, 72.00, 300.00, 72.00, 72.00, 72.00, 300.00, 304.80, 300.00, 72.00, 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