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CATALOG E L E C T R I C A L S Y S T E M S PVC Electrical Fittings www.kraloyfittings.com KRALOY PVC ELECTRICAL FITTINGS TABLE OF CONTENTS INTRODUCTION / APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 ADVANTAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 SOLVENT CEMENTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 EXPANSION / CONTRACTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 APPLICABLE STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 CONDUIT FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Expansion Joints . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Pipe Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Terminal Adapters . . . . . . . . . . . . . . . . . . . . . . . . . .17 Conduit Clamps & Spacers . . . . . . . . . . . . . . . . . . .22 Female Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Access Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Reducer Bushings . . . . . . . . . . . . . . . . . . . . . . . . . .18 Service Entrance Fittings . . . . . . . . . . . . . . . . . . . . .25 End Bells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Offset Terminal Adapters . . . . . . . . . . . . . . . . . . . . .25 End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Pull Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Tapered Conduit Plugs . . . . . . . . . . . . . . . . . . . . . .20 Strain Relief Connectors . . . . . . . . . . . . . . . . . . . . .26 COVERS & COVER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 F-Series - Single Gang Plates . . . . . . . . . . . . . . . . .27 Weatherproof Single Gang Covers . . . . . . . . . . . . .28 F-Series - Double Gang Plates . . . . . . . . . . . . . . . .27 Weatherproof Double Gang Covers . . . . . . . . . . . .28 F-Series - Triple Gang Plates . . . . . . . . . . . . . . . . .27 BOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 F-Series Single Gang Boxes . . . . . . . . . . . . . . . . . .29 Octagonal Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . .30 F-Series Single Gang Deep Boxes . . . . . . . . . . . . .29 Junction Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 F-Series Double Gang Boxes . . . . . . . . . . . . . . . . .29 Junction Box Adapters . . . . . . . . . . . . . . . . . . . . . . .31 F-Series Triple Gang Boxes . . . . . . . . . . . . . . . . . . .30 Floor Boxes & Accessories . . . . . . . . . . . . . . . . . . .32 CONDUIT INTERLOCKING SPACERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Intermediate Vertical-Lok Spacers . . . . . . . . . . . . . .31 Base Vertical-Lok Spacers . . . . . . . . . . . . . . . . . . . .31 SCEPTALIGHT NONMETALLIC VAPOR PROOF LIGHT FIXTURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 CONDUIT CEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 TOOL & REPAIR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 EPR Kits for Conduit Repair . . . . . . . . . . . . . . . . . .37 1 2 KRALOY PVC ELECTRICAL FITTINGS INTRODUCTION & APPLICATIONS INTRODUCTION / APPLICATIONS For more than 40 years, Kraloy has been a pioneer in the field of PVC conduit fittings. As the first UL approved manufacturer of PVC fittings, Kraloy’s rich history allows us to be an industry leader today. At Kraloy we are committed to providing the highest quality products, technical support, and outstanding service. We formulate our own compounds, maintain strict quality control during production, and offer the most comprehensive line of PVC conduit fittings available today. By combining our market knowledge with the creativity of our engineering and design teams, Kraloy continually offers the most up-to-date products meeting the ever changing needs of our customers. This manual has been prepared to provide electrical wholesalers, contractors, engineers, specifiers and utilities with the most current technical journal on Kraloy PVC conduit fittings. Only when you specify Kraloy by name are you guaranteed “The Fitting Choice”. Typical industrial, commercial and residential applications for Kraloy PVC conduit fittings include: • Residential single & multi family dwellings • Food processing plants • Fish processing plants • Agricultural • Bridges and tunnels • Airports • Car washes • Marinas • Sewage treatment plants • Water treatment plants • Pulp and paper • Street and highway lighting • Utilities • Communications • Cable KRALOY PVC ELECTRICAL FITTINGS 3 ADVANTAGES Labor Savings Compared to yesterday’s metal products, PVC reduces labor on typical installations by as much as two-thirds, because it is easy to work with. PVC does not require the labor intensive tools usually associated with steel products, such as vises, threading equipment and reamers. All that is required to join your Kraloy fittings with PVC conduit is Kraloy solvent cement (see solvent cementing instructions, page 4). Strength Kraloy PVC fittings offer both high impact and high tensile strength. Corrosion Resistant PVC is resistant to external corrosion and pitting and will not rust. This ensures a lower maintenance cost and a longer performance life. Nonconductive PVC eliminates the most dangerous second point of contact in phase to ground faults. The use of a separate grounding conductor gives a complete and positive ground for the entire system. Chemical Resistant Kraloy PVC fittings are resistant to a wide range of chemicals such as acids, alkalis or salt solutions. For more information on chemical resistance, contact Kraloy customer service. Aging Characteristics After years of exposure to direct sunlight, heat, and extreme weather, Kraloy PVC fittings retain their original properties. They are also resistant to fungi, bacterial action, rodents and termites, providing for a long and trouble free life. Fire Resistance As a building material PVC offers outstanding fire performance characteristics. PVC will not burn unless an external flame source is applied, and will not sustain ignition once the flame source is removed. PVC has a flash ignition temperature of 850°F. ADVANTAGES Assembly 4 KRALOY PVC ELECTRICAL FITTINGS SOLVENT CEMENTING Solvent Cementing SOLVENT CEMENTING After cutting PVC rigid conduit, sharp edges or burrs from inside the conduit should be removed with a knife. Thoroughly clean the end of the pipe and inside the fitting with a pipe cleaner. In extreme weather conditions, a primer should be used to prepare the joint for solvent cementing. Apply a generous amount of solvent cement to both surfaces, slide together and give a quarter turn to ensure solvent is spread evenly on the material. Hold together for a few seconds until the joint is made. Usually the solvent-cemented joint will be strong enough to install immediately, but in low temperatures and high humidity, extra time may be required before moving the pipe to install it permanently. Solvent cemented joints appear to “set up” instantly, but will take 24 hours to cure properly. After this time, the solventcemented joint has completely cured and is waterproof. Kraloy cement is available in half-pint, pint, quarts and one-gallon containers. Handling Solvent cements should be used as received in original containers. Adding thinners to change viscosity is not recommended. If cement is jelly-like and not free-flowing, it should not be used. Containers should be kept tightly covered when not in use. Storage Conditions Solvent cements should be stored at temperatures between 40°F and 110°F away from heat or open flame. Cements should be used before the expiry date stamped on the container. If new cement is subjected to freezing temperatures, it may become extremely thick. This cement can be placed in a warm area where it will soon return to its original, usable condition. However, if the product is gelled or hardened due to actual solvent loss (when a container is left open too long during use or not sealed properly after use), the cement will not return to its original condition. Cement in this condition has lost its formulation and should be discarded in an environmentally friendly manner. 5 KRALOY PVC ELECTRICAL FITTINGS Safety Precautions Solvent cements are extremely flammable and should not be used or stored near heat or open flame. In confined or partially enclosed areas, a ventilating device should be used to remove vapors and minimize inhalation. Containers should be kept tightly closed when not in use, and covered as much as possible when in use. Avoid frequent contact with the skin. In case of eye contact, flush repeatedly with water. Keep out of the reach of children. Cold Weather SOLVENT CEMENTING Although normal installation temperatures are between 40°F to 110°F, high strength joints have been made at temperatures as low as -15°F. However, the installer must ensure he has adequately softened the joining surfaces with a primer. In addition, cement must be kept warm to prevent excessive thickening and gelation in cold weather. INITIAL SET SCHEDULE FOR PVC SOLVENT CEMENTS* Temp. Range Pipe Size 1/2" - 11/4" Pipe Size 11/2" - 2" Pipe Size 21/2" - 6" 60° - 100°F 2 min. 3 min. 30 min. 40° - 60°F 5 min. 8 min. 2 hrs. 0° - 40°F 10 min. 15 min. 12 hrs. NOTE: Initial set schedule is the necessary time to allow before the joint can be carefully handled. *These figures are estimates based on our laboratory tests. Due to the many variables in the field, these figures should be used as a general guide only. After initial set, the joints will withstand the stresses of a normal installation. (A misaligned installation will cause excessive stresses in the joint). For long runs of pipe, care should be taken not to disturb joints for 1/2 to 1 1/2 hours before handling or burying. AVERAGE NUMBER OF JOINTS PER PINT OR QUART OF CEMENT Nominal Pipe Size Inches # of Joints per Pint # of Joints per Quart Nominal Pipe Size Inches # of Joints per Pint # of Joints per Quart 1/2 3/4 1 1-1/4 1-1/2 2 350 200 150 110 80 45 700 400 300 220 160 90 2-1/2 3 3-1/2 4 5 6 40 35 30 24 10 8 80 70 60 48 20 16 6 KRALOY PVC ELECTRICAL FITTINGS EXPANSION / CONTRACTION Expansion Comparison Expansion and Contraction All conduit pipe and fittings expand and contract with changes in temperature. All materials’ expansion and contraction rates are represented by coefficients of thermal expansion. PVC Aluminum A general rule of thumb is that for every 100°F temperature change in a 100 ft. run of PVC conduit, the conduit will undergo 3.6" of expansion or contraction. Steel Use of Expansion Joints In installations where the expected temperature variation exceeds 25°F expansion joints must be used. An expansion joint consists of two tubes, one telescoping inside another. When installing expansion joints alignment of the piston and barrel is important. Straps should be placed approximately one foot on either side of the joint to ensure that any movement is directed squarely into the joint. Rule of Thumb for PVC Expansion + 100 ft. When expansion joints are required the following steps should be followed: For every 100˚F change in temperature Use the following formula to calculate the total expected expansion in the run. Total expansion Total temp. Length of change °F x run ft. x 10 100 = A 100 ft. run of pipe will undergo a change of 3.6" .36 The expansion joints should then be installed at even intervals throughout the run. Number of joints = Total expansion 4 PVC PIPE LENGTH VARIATION DUE TO TEMPERATURE CHANGE (°F) Coefficient = 3.6 x 10-4 in./ft./°F 120 EXAMPLE: 110 Assume a 200 ft. run of conduit is to be installed in an unheated building where the temperature will vary from 10°F in the winter to 110°F in the summer. The installation will be carried out when the temperature is 60°F. Using step 1 we determine the number of joints required. Total = Expansion 100 °F x 200 ft. x .36 10 100 Number of joints = 7.2 4 = = 7.2" 1.8 Note: Always round off to the next highest number. Therefore in this example we see that two expansion joints are necessary. TEMPERATURE CHANGE IN °F EXPANSION & CONTRACTION 1. DETERMINE NUMBER OF JOINTS REQUIRED: = 3.6" 100 90 80 70 60 50 40 30 20 10 0 0 1 2 3 4 LENGTH VARIATION 100/FT. OF PIPE 5 7 KRALOY PVC ELECTRICAL FITTINGS 2. DETERMINE PISTON OPENING: The expansion joint must be installed to allow both expansion and contraction of the conduit run. Because installation temperatures may vary, the piston setting must be determined. The correct piston opening is determined using the following formula: Piston (in.) = max. temperature (°F) - installing temperature (°F) x 4 temperature change (°F) EXAMPLE: Expansion Joint Barrel “O” Ring Gasket Piston Using step 2 we determine the proper piston opening. Piston (in.) = 110 (°F) - 60 (°F) x 4" = 2" 100 (°F) Piston Opening Muzzle Therefore this piston should be opened 2 inches when the joints are installed. Location of Expansion Joints Proper functioning of an expansion joint depends on three procedures: 1. The correct placement of the expansion joint. 2. The proper installation of rigid PVC conduit and the expansion joint. 3. The proper placement and fastening of support straps. If only one expansion joint is needed between two boxes, the barrel of the joint should be rigidly fastened close to the first box. Rigid PVC conduit should then be loosely supported with straps, allowing the conduit to move freely as it expands and contracts. Two Expansion Joints - Figure 2 If two expansion joints are needed, the joints should be firmly fastened back to back at the center of the run. Rigid PVC conduit should be loosely supported with straps, allowing the conduit to move freely as it expands and contracts. Two Expansion Joints (Alternative) - Figure 3 Alternatively, the center of the run and the two expansion joints (located at the boxes) should be rigidly fastened. All other support straps should be loosely fastened. Three or More Expansion Joints - Figure 4 If more than two joints are needed in a very long run, they should be put in a series, one after the other. Each barrel must be rigidly fastened while conduit is loosely supported with straps allowing the conduit to move freely as it expands and contracts. When installed in a series, each section acts independently of the other. Spacing of conduit supports must be in accordance with NEC article 347-8. EXPANSION & CONTRACTION One Expansion Joint - Figure 1 8 KRALOY PVC ELECTRICAL FITTINGS EXPANSION / CONTRACTION (CONT’D) Installation of Expansion Joints Installation recommendations: • Expansion joints should be mounted so the piston can travel in a straight line in the barrel. If the alignment is not straight, the piston will bind, preventing the joint from working correctly. • The expansion joint barrel should be clamped tight, but the conduit mounted loose enough in its hangers to allow for movement as it expands and contracts. • Kraloy nonmetallic straps are correctly sized and designed for proper support, and must be used to secure the conduit. • When expansion joints are used in a vertical position, the piston should be mounted in a downward position so dirt cannot deposit between the barrel and piston at the muzzle of the expansion joints. Common Mistakes Three common mistakes are: EXPANSION & CONTRACTION 1. Forgetting to use expansion joints. 2. Not using enough expansion joints. 3. Overtightening of support straps. It is more cost effective to use more expansion joints than needed, rather than too few. It is difficult to correct the problem after conductors are installed and in service. Failure to accommodate expansion/contraction may result in pipe fracture. Installation of the One Piece Expansion Joint (OPEJ) 1. Solvent cement the PVC conduit into the conduit hub of the OPEJ and firmly secure the PVC conduit on the solvent cement side of the OPEJ using Kraloy pipe straps. 2. Set the expansion fitting by marking a line 11/2" from the end of the conduit to be inserted and insert the conduit into the OPEJ to this mark. 3. Secure and support the conduit raceway using Kraloy pipe straps. 9 KRALOY PVC ELECTRICAL FITTINGS APPLICABLE STANDARDS Underwriters Laboratories UL50 Enclosures for Electrical Equipment UL514B Fittings for Cable & Conduit UL514C Nonmetallic Outlet Boxes, Flush-Device Boxes & Covers CONDUIT FITTINGS Schedule 40 Standard Radius 90° Elbows Part Number Product Code A (in.) B (in.) C (in.) 1/2 40STD0590 078540 0.840 1.500 4.000 3/4 40STD0790 078541 1.050 1.500 4.500 1 40STD1090 078542 1.315 1.875 5.750 1-1/4 40STD1290 078543 1.660 2.000 7.250 1-1/2 40STD1590 078544 1.900 2.000 8.250 40STD2090 078545 2.375 2.000 9.500 40STD2590 078546 2.875 3.000 10.500 3 40STD3090 078547 3.500 3.125 13.000 3-1/2 40STD3590 078548 4.000 3.250 15.000 4 40STD4090 078549 4.500 3.375 16.000 5 40STD5090 078550 5.563 3.625 24.000 6 40STD6090 078551 6.625 3.750 30.000 B A CONDUIT FITTINGS 2 2-1/2 C APPLICABLE STANDARDS Size (in.) 10 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Schedule 40 Standard Radius 45° Elbows B C A Size (in.) Part Number Product Code A (in.) B (in.) C (in.) 1/2 40STD0545 078552 0.840 1.500 4.000 3/4 40STD0745 078553 1.050 1.500 4.500 1 40STD1045 078554 1.315 1.875 5.750 1-1/4 40STD1245 078555 1.660 2.000 7.250 1-1/2 40STD1545 078556 1.900 2.000 8.250 2 40STD2045 078557 2.375 2.000 9.500 2-1/2 40STD2545 078558 2.875 3.000 10.500 3 40STD3045 078559 3.500 3.125 13.000 3-1/2 40STD3545 078560 4.000 3.250 15.000 4 40STD4045 078561 4.500 3.375 16.000 5 40STD5045 078562 5.563 3.625 24.000 6 40STD6045 078563 6.625 3.750 30.000 Schedule 40 Standard Radius 30° Elbows B C CONDUIT FITTINGS A Size (in.) Part Number Product Code A (in.) B (in.) C (in.) 1/2 40STD0530 078564 0.840 1.500 4.000 3/4 40STD0730 078565 1.050 1.500 4.500 1 40STD1030 078566 1.315 1.875 5.750 1-1/4 40STD1230 078567 1.660 2.000 7.250 1-1/2 40STD1530 078568 1.900 2.000 8.250 2 40STD2030 078569 2.375 2.000 9.500 2-1/2 40STD2530 078570 2.750 3.000 10.500 3 40STD3030 078571 3.500 3.125 13.000 3-1/2 40STD3530 078572 4.000 3.250 15.000 4 40STD4030 078573 4.500 3.375 16.000 5 40STD5030 078574 5.563 3.625 24.000 6 40STD6030 078575 6.625 3.750 30.000 11 KRALOY PVC ELECTRICAL FITTINGS Schedule 40 Standard Radius 22-1/2° Elbows Size (in.) Part Number Product Code A (in.) B (in.) C (in.) 1-1/2 40STD1522 078580 1.900 2.000 8.25 2 40STD2022 078581 2.375 2.000 9.50 2-1/2 40STD2522 078582 2.875 3.000 10.50 3 40STD3022 078583 3.500 3.125 13.00 3-1/2 40STD3522 078584 4.000 3.250 15.00 4 40STD4022 078585 4.500 3.375 16.00 5 40STD5022 078586 5.563 3.625 24.00 6 40STD6022 078587 6.625 3.750 30.00 B C A Schedule 40 Standard Radius 90° Bell End Elbows Size (in.) Part Number Product Code A (in.) B (in.) C (in.) 1/2 B40STD0590 078588 0.840 1.500 4.000 3/4 B40STD0790 078589 1.050 1.500 4.500 1 B40STD1090 078590 1.315 1.875 5.750 1-1/4 B40STD1290 078591 1.660 2.000 7.250 1-1/2 B40STD1590 078592 1.900 2.000 8.250 B40STD2090 078593 2.375 2.000 9.500 B40STD2590 078594 2.875 3.000 10.500 3 B40STD3090 078595 3.500 3.125 13.000 3-1/2 B40STD3590 078596 4.000 3.250 15.000 4 B40STD4090 078597 4.500 3.375 16.000 5 B40STD5090 078598 5.563 3.625 24.000 6 B40STD6090 078599 6.625 3.750 30.000 B A CONDUIT FITTINGS 2 2-1/2 C 12 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Schedule 40 Standard Radius 45° Bell End Elbows B C A Size (in.) Part Number Product Code A (in.) B (in.) C (in.) 1/2 B40STD0545 078600 0.840 1.500 4.000 3/4 B40STD0745 078601 1.050 1.500 4.500 1 B40STD1045 078602 1.315 1.875 5.750 1-1/4 B40STD1245 078603 1.660 2.000 7.250 1-1/2 B40STD1545 078604 1.900 2.000 8.250 2 B40STD2045 078605 2.375 2.000 9.500 2-1/2 B40STD2545 078606 2.875 3.000 10.500 3 B40STD3045 078607 3.500 3.125 13.000 3-1/2 B40STD3545 078608 4.000 3.250 15.000 4 B40STD4045 078609 4.500 3.375 16.000 5 B40STD5045 078610 5.563 3.625 24.000 6 B40STD6045 078611 6.625 3.750 30.000 Schedule 80 Standard Radius 90° Elbows C B CONDUIT FITTINGS A Size (in.) Part Number Product Code A (in.) B (in.) C (in.) 1/2 80STD0590 078620 0.840 1.500 4.000 3/4 80STD0790 078621 1.050 1.500 4.500 1 80STD1090 078622 1.315 1.875 5.750 1-1/4 80STD1290 078623 1.660 2.000 7.250 1-1/2 80STD1590 078624 1.900 2.000 8.250 2 80STD2090 078625 2.375 2.000 9.500 2-1/2 80STD2590 078626 2.875 3.000 10.500 3 80STD3090 078627 3.500 3.125 13.000 4 80STD4090 078628 4.500 3.375 16.000 5 80STD5090 078629 5.563 3.625 24.000 6 80STD6090 078630 6.625 3.750 30.000 13 KRALOY PVC ELECTRICAL FITTINGS Schedule 80 Standard Radius 45° Elbows Size (in.) Part Number Product Code A (in.) B (in.) C (in.) 1/2 80STD0545 078631 0.840 1.500 4.000 3/4 80STD0745 078632 1.050 1.500 4.500 1 80STD1045 078633 1.315 1.875 5.750 1-1/4 80STD1245 078634 1.660 2.000 7.250 1-1/2 80STD1545 078635 1.900 2.000 8.250 2 80STD2045 078636 2.375 2.000 9.500 2-1/2 80STD2545 078637 2.875 3.000 10.500 3 80STD3045 078638 3.500 3.125 13.000 4 80STD4045 078639 4.500 3.375 16.000 5 80STD5045 078640 5.563 3.625 24.000 6 80STD6045 078641 6.625 3.750 30.000 B C A Schedule 80 Standard Radius 30° Elbows Part Number Product Code A (in.) B (in.) C (in.) 1/2 80STD0530 078642 0.840 1.500 4.000 3/4 80STD0730 078643 1.050 1.500 4.500 1 80STD1030 078644 1.315 1.875 5.750 1-1/4 80STD1230 078645 1.660 2.000 7.250 1-1/2 80STD1530 078646 1.900 2.000 8.250 2 80STD2030 078647 2.375 2.000 9.500 2-1/2 80STD2530 078648 2.750 3.000 10.500 3 80STD3030 078649 3.500 3.125 13.000 4 80STD4030 078650 4.500 3.375 16.000 5 80STD5030 078651 5.563 3.625 24.000 6 80STD6030 078652 6.625 3.750 30.000 B C A CONDUIT FITTINGS Size (in.) 14 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Conduit Elbows Schedule 40 Special Radius (Plain End) Size inches 1 1-1/4 1-1/2 2 2-1/2 3 Degree Bend 18" Radius 24" Radius 30" Radius 36" Radius 48" Radius 60" Radius Product Code Product Code Product Code Product Code Product Code Product Code 90 068702 068722 068742 068762 068782 # 45 068802 068822 068842 068862 068882 # 30 068902 068922 068942 068962 068982 # 22-1/2 078853 078035 # # # # 90 068703 068723 068743 068763 068783 # 45 068803 068823 068843 068863 068883 # 30 068903 068923 068943 068963 068983 # 22-1/2 068513 078667 # # # # 90 068704 068724 068744 068764 068784 # 45 068804 068824 068844 068864 068884 # 30 068904 068924 068944 068964 068984 # 22-1/2 068523 078668 # # # # 90 068705 068725 068745 068765 068785 068113 45 068805 068825 068845 068865 068885 # 30 068905 068925 068945 068965 068985 # 22-1/2 068514 068547 # 068515 178065 # 90 068706 068726 068746 068766 068786 # 45 068806 068826 068846 068866 068886 # 30 068906 068926 068946 068966 068986 # 22-1/2 068524 078275 # # # # 90 068707 068727 068747 068767 068787 068114 45 068807 068827 068847 068867 068887 # 30 068907 068927 068947 068967 068987 # 22-1/2 068516 068525 # 068517 068526 # 068728 068748 068768 068788 # 90 3-1/2 4 45 30 Use Std. Sch. 40 Radius (15") CONDUIT FITTINGS 068848 068868 068888 # 068948 068968 068988 # 22-1/2 068130 # # # # 90 068729 068749 068769 068789 068112 068829 068849 068869 068889 078011 068929 068949 068969 068989 # 068518 068519 068520 068521 068111 90 068751 068771 068791 068115 45 068851 068871 068891 078615 45 30 Use Std. Sch. 40 Radius (16") 22-1/2 5 068828 068928 30 Use Std. Sch. 40 Radius (24") 068951 068971 068991 068132 068529 068522 078485 # 90 068772 068792 # 45 068872 068892 078220 068972 068992 # 068528 068527 078221 22-1/2 6 Use Std. Sch. 40 Radius (30") 30 22-1/2 8 90 - - - - 068052 # 45 - - - - 068082 # 22-1/2 - - - - 068081 # 11-1/4 - - - - 068080 # Note: 1) # indicates available on request. Material is non-cancelable and non-returnable. 2) Larger Radius Elbows are available on request and are non-cancelable and non-returnable. 15 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Conduit Elbows - Schedule 40 Special Radius (Belled One End) Size inches Degree Bend 18" Radius Product Code 24" Radius Product Code 36" Radius Product Code 48" Radius Product Code 90 078255 068030 068054 068078 45 078256 078506 078507 078268 90 078257 068034 068056 068086 45 078258 068035 078508 078269 90 078259 068036 068058 068091 45 078539 078514 078513 078476 Use Std. Sch. 40 Radius (15") 078260 078262 078477 078261 078263 078478 Use Std. Sch. 40 Radius (16") 068050 068072 068095 078945 078536 078479 068074 068097 078265 078481 068076 068099 078267 078483 2 2-1/2 3 90 3-1/2 45 90 4 45 90 5 Use Std. Sch. 40 Radius (24") 45 90 6 Use Std. Sch. 40 Radius (30") 45 Note: 1) # indicates available on request. Material is non-cancelable and non-returnable. 2) 30º and 22-1/2º Elbows are available on request. 3) Larger Radius Elbows are available on request and are non-cancelable and non-returnable. Conduit Elbows - Schedule 80 Special Radius (Plain End) Size inches 1 1-1/4 1-1/2 2 3 4 5 6 18" Radius Product Code 24" Radius Product Code 30" Radius Product Code 36" Radius Product Code 48" Radius Product Code 90 068710 # # # 068541 45 # # # # # 90 068711 068735 # # 068542 45 # # # # # 90 068712 # # 068545 068543 45 # # # # # 90 068713 068736 078910 068775 068544 45 # 068530 # 068534 078198 90 068714 068737 078524 068776 068548 45 # 068531 # 068535 # 90 068715 068738 078525 068777 068794 45 # 068532 # 068536 # 90 068716 068739 068549 068778 068795 45 # 068533 # 068537 078911 078373 068779 068796 # 068538 068546 068540 068797 068539 078966 90 45 90 45 Use Standard Schedule 80 Radius (24") Use Standard Schedule 80 Radius (24") CONDUIT FITTINGS 2-1/2 Size inches 16 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Couplings Size (in.) Part Number Product Code N Min (in.) OD (in.) OL (in.) 1/2 CP05 078001 0.055 1.062 1.410 3/4 CP07 078002 0.070 1.265 1.535 1 CP10 078003 0.095 1.545 1.860 1-1/4 CP12 078004 0.110 1.945 2.020 1-1/2 CP15 078005 0.084 2.180 2.255 2 CP20 078006 0.095 2.683 2.390 2-1/2 CP25 078007 0.170 3.240 3.120 3 CP30 078008 0.166 3.940 3.340 3-1/2 CP35 078009 0.200 4.480 3.615 4 CP40 078010 0.225 5.000 3.765 5 CP50 078012 0.270 6.120 4.170 6 CP60 078014 0.255 7.285 4.875 8 CP80 178192 - - - 5º Couplings B x B Size (in.) Part Number Product Code L (in.) 2 5EC20 078049 4.0 3 5EC30 078051 6.0 4 5EC40 078053 7.0 5 5EC50 078055 7.5 6 5EC60 078422 11.0 CONDUIT FITTINGS 5º Couplings B x S Size (in.) Part Number Product Code L (in.) 2 5EC20BS 078025 4.0 3 5EC30BS 078026 6.0 4 5EC40BS 078028 7.0 6 5EC60BS 078030 11.0 17 KRALOY PVC ELECTRICAL FITTINGS Long Line Couplings Size (in.) Part Number Product Code L (in.) D Max (in.) 2 LLC20 078063 3.675 2.399 2-1/2 LLC25 078065 4.28 2.897 3 LLC30 078066 4.80 3.523 4 LLC40 078067 6.20 4.524 5 LLC50 078068 8.22 5.603 6 LLC60 078069 8.22 6.669 D L Repair Coupling Sleeves Size (in.) Part Number Product Code L (in.) 1-1/2 REC15 077292 2.300 1.912 1.924 2 REC20 078617 2.405 2.367 2.399 2-1/2 REC25 078041 3.450 2.883 2.897 3 REC30 078042 3.600 3.507 3.523 4 REC40 078044 3.920 4.506 4.524 5 REC50 078619 4.275 5.583 5.603 6 REC60 077298 4.620 6.647 6.669 D Min (in.) D Max (in.) D L Terminal Adapters Size (in.) Part Number Product Code OL (in.) TL Min (in.) 1/2 TA05 078084 1.305 0.550 3/4 TA07 078085 1.435 0.565 TA10 078086 1.775 0.800 TA12 078087 1.855 0.800 1-1/2 TA15 078088 1.980 0.800 2 TA20 078089 2.070 0.810 2-1/2 TA25 078090 2.480 0.820 3 TA30 078091 2.580 0.765 3-1/2 TA35 078092 2.815 0.920 4 TA40 078093 2.870 0.870 5 TA50 078094 3.710 1.390 6 TA60 078095 3.540 1.080 8 TA80 178190 - - CONDUIT FITTINGS 1 1-1/4 TL OL 18 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Female Adapters Size (in.) Part Number Product Code OL (in.) TL Min (in.) 1/2 FA05 078070 1.400 0.700 3/4 FA07 078071 1.550 0.765 1 FA10 078072 2.000 1.000 1-1/4 FA12 078073 2.065 1.000 1-1/2 FA15 078074 2.185 1.000 2 FA20 078075 2.260 1.000 2-1/2 FA25 078076 2.290 1.000 3 FA30 078077 2.950 1.145 3-1/2 FA35 078078 4.100 1.800 4 FA40 078079 3.120 1.150 5 FA50 078080 3.750 1.520 6 FA60 078081 4.062 1.500 8 FA80 178189 - - CONDUIT FITTINGS Reducer Bushings Size (in.) Part Number Product Code 3/4 x 1/2 MR0705 078353 1 x 1/2 MR1005 078354 1 x 3/4 MR1007 078355 1-1/4 x 3/4 MR1207 078356 1-1/4 x 1 MR1210 078357 1-1/2 x 1 MR1510 078359 1-1/2 x 1-1/4 MR1512 078360 2x1 MR2010 078361 2 x 1-1/4 MR2012 078363 2 x 1-1/2 MR2015 078362 2-1/2 x 2 MR2520 078364 3x2 MR3020 078365 3 x 2-1/2 MR3025 078366 4x2 MR4020 078369 4x3 MR4030 078367 4 x 3-1/2 MR4035 078368 KRALOY PVC ELECTRICAL FITTINGS 19 End Bells Size (in.) Part Number Product Code OD (in.) OL (in.) 1/2 MEB05 078288 1.250 1.000 3/4 MEB07 078289 1.500 1.000 1 MEB10 078290 1.745 1.120 1-1/4 MEB12 078291 2.085 1.200 1-1/2 MEB15 078292 2.950 1.500 2 MEB20 078293 3.050 1.440 2-1/2 MEB25 078294 3.585 1.790 3 MEB30 078295 3.865 1.910 3-1/2 MEB35 078296 4.437 2.093 4 MEB40 078297 4.870 2.175 5 MEB50 078298 6.187 2.375 6 MEB60 078299 7.187 2.562 8 MEB80 077652 - - Size (in.) Part Number Product Code A (in.) B (in.) 1/2 EC05 078314 1.410 1.000 3/4 EC07 078315 1.630 1.125 1 EC10 078316 1.860 1.187 1-1/4 EC12 078317 2.005 1.275 1-1/2 EC15 078318 2.115 1.500 End Caps EC20 078319 2.445 1.812 EC25 078320 2.915 2.125 3 EC30 078321 3.050 2.375 3-1/2 EC35 078322 2.150 2.625 4 EC40 078323 3.260 3.050 5 EC50 078324 4.375 3.000 6 EC60 078325 5.180 4.125 8 EC80 178191 - - CONDUIT FITTINGS 2 2-1/2 20 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Fabricated Swedge Reducer Couplings Sp x Sp Size (in.) Part Number Product Code 2 x 1-1/4 SW2012 078398 2 x 1-1/2 SW2015 078399 2-1/2 x 2 SW2520 078400 3x2 SW3020 078401 3 x 2-1/2 SW3025 078402 3-1/2 x 3 SW3530 078404 4x3 SW4030 078407 4 x 3-1/2 SW4035 078408 5x4 SW5040 078409 6x5 SW6050 078410 Other sizes available on request. Contact Kraloy customer service. Tapered Conduit Plugs Size (in.) Part Number Product Code 2 - 2-1/2 UTP20 078424 3 - 3-1/2 UTP30 078425 4 UTP40 078427 5 UTP50 078428 6 UTP60 078429 8 UTP80 077648 CONDUIT FITTINGS Expansion Joints Size (in.) Part Number Product Code A Max (in.) B Min (in.) 1/2 EJ05 078328 12.00 8.00 3/4 EJ07 078329 12.00 8.00 1 EJ10 078330 12.50 8.50 1-1/4 EJ12 078331 13.00 9.00 1-1/2 EJ15 078332 13.00 9.00 2 EJ20 078333 13.25 9.25 2-1/2 EJ25 078334 22.25 14.25 3 EJ30 078336 22.25 14.25 3-1/2 EJ35 078337 22.90 14.90 4 EJ40 078338 22.90 14.90 5 *EJ50 078339 34.00 26.00 6 *EJ60 078340 34.00 26.00 * indicates Fabricated fittings KRALOY PVC ELECTRICAL FITTINGS 21 Slip Meter Risers (NEC Article 300) Size (in.) Part Number Product Code 2' slip sleeve / 2" TA SMR20TA 068371 2' slip sleeve / 2-1/2" TA SMR25TA 068372 2' slip sleeve / 3" TA SMR30TA 068373 2' slip sleeve / 4" TA SMR40TA 068374 Expansion Joint c/w Terminal Adapter Size (in.) Part Number Product Code 2" x 4" of travel EJ35TA 077680 2-1/2" x 12" of travel EJ40TA 077398 3" x 8" of travel EJ45TA 077681 4" x 8" of travel EJ55TA 077682 One Piece Expansion Joints Size (in.) Part Number Product Code 1/2 OPEJ05 078240 3/4 OPEJ07 078209 1 OPEJ10 078208 1-1/4 OPEJ12 078204 1-1/2 OPEJ15 078045 2 OPEJ20 078388 Size (in.) Part Number Product Code 2 SE-J-35 077889 3 SE-J-45 077890 4 SE-J-55 077891 CONDUIT FITTINGS Expansion and Deflection Fittings Assemblies 22 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Pipe Straps, PVC 2 Hole Size (in.) Part Number Product Code 1/2 PS05 078375 3/4 PS07 078376 1 PS10 078377 1-1/4 PS12 078378 1-1/2 PS15 078379 2 PS20 078380 2-1/2 PS25 178108 3 PS30 178109 4 PS40 178110 Pipe Straps, PVC Coated Steel 2 Hole Size (in.) Part Number Product Code 2 PSC20 078190 2-1/2 PSC25 078191 3 PSC30 078192 3-1/2 PSC35 078193 4 PSC40 078194 5 PSC50 078195 6 PSC60 078196 CONDUIT FITTINGS Conduit Clamps & Spacers Y X Z Size (in.) Part Number Product Code X (in.) Y (in.) Z (in.) 1/2 CCS10 278106 1.191 2.414 1.824 3/4 CCS15 278095 1.195 2.660 2.106 1 CCS20 278096 1.215 2.962 2.443 1-1/4 CCS25 278097 1.182 3.300 2.855 1-1/2 CCS30 278098 1.193 3.600 3.170 2 CCS35 278099 1.195 4.135 3.785 Base CCS-B 278107 - - - KRALOY PVC ELECTRICAL FITTINGS 23 Type 'LB' Access Fittings Size (in.) Part Number Product Code L1 (in.) L2 (in.) H (in.) J (in.) Q (in.) 1/2 LB05 078140 4.285 3.290 1.500 1.175 1.312 3/4 LB07 078141 4.970 3.980 1.625 1.375 1.500 1 LB10 078142 5.900 4.656 2.010 1.665 1.750 1-1/4 LB12 078143 7.650 6.060 2.510 1.910 2.450 1-1/2 LB15 078144 7.812 6.180 2.520 2.187 2.468 2 LB20 078145 9.970 8.055 3.455 2.500 3.062 2-1/2 LB25 078146 13.750 11.843 4.625 3.375 4.625 3 LB30 078147 14.250 11.843 4.625 3.405 4.625 3-1/2 LB35 078148 15.500 12.750 5.450 4.210 5.445 4 LB40 078149 15.500 12.750 5.450 4.210 5.445 Includes: Gasket, Cover & Screws Type 'LR' Access Fittings Size (in.) Part Number Product Code L1 (in.) L2 (in.) H (in.) J (in.) Q (in.) 1/2 LR05 078164 4.625 3.615 1.490 1.405 1.310 3/4 LR07 078165 5.260 4.265 1.665 1.540 1.500 1 LR10 078166 6.125 4.875 2.000 1.812 1.750 1- 1/4 LR12 078167 8.125 6.500 2.500 2.250 2.500 1-1/2 LR15 078168 8.187 6.500 2.750 2.312 2.500 2 LR20 078169 10.562 8.625 3.500 2.687 3.125 2-1/2 LR25 078170 13.812 12.125 4.625 5.562 4.625 3 LR30 078171 14.250 12.125 4.625 5.562 4.625 3-1/2 LR35 078172 15.656 14.250 5.484 6.203 5.468 4 LR40 078173 15.500 14.250 5.484 6.203 5.468 Includes: Gasket, Cover & Screws Type 'LL' Access Fittings Part Number Product Code L1 (in.) L2 (in.) H (in.) J (in.) Q (in.) 1/2 LL05 078152 4.625 3.500 1.500 1.375 1.312 3/4 LL07 078153 5.250 4.260 1.675 1.545 1.500 1 LL10 078154 6.170 4.925 2.000 1.820 1.750 1-1/4 LL12 078155 8.187 6.500 2.500 2.250 2.500 1-1/2 LL15 078156 8.250 6.500 2.750 2.312 2.500 2 LL20 078157 10.500 8.625 3.500 2.687 3.125 2-1/2 LL25 078158 13.875 12.125 4.625 5.562 4.625 3 LL30 078159 14.250 12.125 4.625 5.562 4.625 3-1/2 LL35 078160 15.656 14.250 5.484 6.203 5.468 4 LL40 078161 15.500 14.250 5.484 6.203 5.468 Includes: Gasket, Cover & Screws CONDUIT FITTINGS Size (in.) 24 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Type 'T' Access Fittings Size (in.) Part Number Product Code L1 (in.) L2 (in.) H (in.) J (in.) Q (in.) 1/2 T05 078176 4.565 2.275 1.500 1.315 1.315 3/4 T07 078177 5.330 2.685 1.625 1.490 1.490 1 T10 078178 6.390 3.195 2.000 1.770 1.740 1-1/4 T12 078179 9.125 6.500 2.500 2.250 2.500 1-1/2 T15 078180 9.250 6.500 2.750 2.312 2.500 2 T20 078181 11.375 8.625 3.500 2.687 3.125 2-1/2 T25 078182 17.125 12.125 4.625 5.562 4.625 3 T30 078183 17.562 12.125 4.625 5.562 4.625 3-1/2 T35 078184 19.125 14.250 5.484 6.203 5.468 4 T40 078185 19.125 14.250 5.484 6.203 5.468 Includes: Gasket, Cover & Screws Type 'C' Access Fittings Size (in.) Part Number Product Code L (in.) H (in.) Q (in.) 1/2 C05 078116 5.230 1.490 1.330 3/4 C07 078117 5.880 1.675 1.510 1 C10 078118 6.937 2.000 1.750 1-1/4 C12 078119 9.125 2.500 2.500 1-1/2 C15 078120 9.250 2.750 2.500 2 C20 078121 11.437 3.500 3.125 2-1/2 C25 078122 17.125 4.625 4.625 3 C30 078123 17.652 4.625 4.625 3-1/2 C35 078124 19.125 5.484 5.468 4 C40 078125 19.125 5.484 5.468 Includes: Gasket, Cover & Screws CONDUIT FITTINGS Type 'E' Access Fittings Size (in.) Part Number Product Code L (in.) H (in.) Q (in.) 1/2 E05 078128 4.635 1.500 1.312 3/4 E07 078129 5.250 1.675 1.515 1 E10 078130 6.170 2.000 1.750 1-1/4 E12 078131 8.187 2.500 2.500 1-1/2 E15 078132 8.250 2.750 2.500 2 E20 078133 10.500 3.500 3.125 2-1/2 E25 078134 13.875 4.625 4.625 3 E30 078135 14.250 4.625 4.625 3-1/2 E35 078136 15.656 5.484 5.468 4 E40 078137 15.500 5.484 5.468 Includes: Gasket, Cover & Screws KRALOY PVC ELECTRICAL FITTINGS 25 Service Entrance Fittings Size (in.) Part Number Product Code 1/2 MH05 078302 3/4 MH07 078303 1 MH10 078304 1-1/4 MH12 078305 1-1/2 MH15 078306 2 MH20 078307 2-1/2 MH25 078308 3 MH30 078309 3-1/2 MH35 078310 4 MH40 078311 Offset Terminal Adapters Size S x H (in) Part Number Product Code OL (in) 1-1/4 MO12 078351 4.240 2 MO20 078352 4.360 Pull Elbow Size (in.) Part Number Product Code 1/2 & 3/4 PULEL0705 078386 The new “two-in-one” access pull elbow reduces your inventory costs (3/4" hub location use and is manufactured from high impact, nonconducting and noncorroding PVC. CONDUIT FITTINGS fitting supplied with 3/4" x 1/2" reducers). The pull elbow is approved for wet 26 KRALOY PVC ELECTRICAL FITTINGS CONDUIT FITTINGS Nonmetallic Strain Relief Connectors Kraloy’s Nonmetallic Strain Relief Connectors are supplied with all the components you need for a complete connection. The connector body, a selection of grommets and compression rings accepting a range of cord dimensions, a sealing ‘O’ ring and metallic locknut are all supplied in one package. Available in 1/2" and 3/4" threaded hub and 3/4" PVC socket solvent weld configurations to accommodate a variety of applications. Threaded Strain Relief Connector Size (in.) Part Number Product Code 1/2 TSRCU05 278100 3/4 TSRCU07 278101 Strain Relief Connector Size (in.) 3/4 Part Number Product Code SRCU07 278102 c/w 4 Grommets - 3/4" solvent weld male end 3/4 SRC15 077985 c/w 6 Grommets - 3/4" solvent weld male end CONDUIT FITTINGS Grommet Dimensions Grommet from to Ø = .240" Ø = .315" Ø = .320" Ø = .415" Ø = .420" Ø = .515" Ø = .520" Ø = .615" Note: All four grommets and corresponding compression rings are supplied with TSRCU05, TSRCU07 & SRCU07. 27 KRALOY PVC ELECTRICAL FITTINGS COVERS & COVER PLATES Description Part Number Product Code 1.415" Duplex Receptacle DRC15/10 078889 DIA. Toggle Switch TSC15/10 078898 Single Receptacle 20RC15/10 078882 Single Receptacle 20-3RC15/10 078913 Single Receptacle 30-3RC15/10 078914 Blank c/w Gasket FSKIT 078241 DRC15/10 TSC15/10 1.610" 1.760" DIA. DIA. 20-3RC15/10 20RC15/10 30-3RC15/10 FSKIT F Series - Double Gang Plates Part Number Product Code Blank Cover c/w Gasket BRC20-2-U 278085 Double Switch TSC20-2-U 278088 Double Duplex Receptacle DRC20-2-U 278086 Description Combo Switch Duplex Rec. TSDC20-2-U 278089 Foam Gasket with Adhesive GASKF20-2-U 172650 BRC20-2-U TSC20-2-U GASKF20-2-U DRC20-2-U TSDC20-2-U F Series - Triple Gang Plates Description Part Number Product Code Triple Receptacle DRC20-3 278070 DSDR20-3 278071 TSC20-3 278072 TSDC20-3 278073 BRC20-3 077748 GASK20-3 077749 Combo Switch Receptacle Triple Switch Combo Switch Receptacle Blank Cover c/w Gasket Gasket for 3 Gang ‘F’ Boxes TSC20-3 TSDC20-3 DRC20-3 DSDR20-3 BRC20-3 COVERS & COVER PLATES F Series - Single Gang Plates 28 KRALOY PVC ELECTRICAL FITTINGS COVERS & COVER PLATES COVERS & COVER PLATES Weatherproof Single Gang Covers Part Number Product Code Plunger-style Switch Cover VPT15/10 078899 Toggle Switch Cover VSC15/10 078900 Grey Toggle Switch Cover WTG15/10 078903 Grey Duplex Receptacle WDR15/10 078901 White Duplex Receptacle RWDR15/10 078843 Grey Ground Fault Receptacle WGF15/10 078902 White Ground Fault Receptacle RWGF15/10 078844 Description VPT15/10 WTG15/10 VSC15/10 WDR15/10 RWDR15/10 WGF15/10 WTL15 RWGF15/10 WTL20 WTL30 WTL50 (in) Single Receptacle Device 15 AMP 1.375 WTL15 078904 Single Receptacle Device 20 AMP 1.625 WTL20 078905 30 AMP Twist-Lock 1.722 WTL30 078906 50 AMP Twist-Lock 2.187 WTL50 078909 Grey Double Door Duplex Receptacle WDRE15/10 078326 White Double Door Duplex Receptacle RWDRE15/10 078383 Gasket for W Series Cover (except WDRE & RWDRE) GASKW 077755 Gasket for WDRE & RWDRE Covers GASKDD 072225 WDRE15/10 RWDRE15/10 Weatherproof Double Gang Covers Part Number Product Code VSC20-2-U 278090 Combination Switch Cover & GFI Receptacle VSRC20-2-U 278092 Combination Switch Cover & Duplex Receptacle VSDR20-2-U 278091 Description Toggle Switch Cover VSDR20-2-U VSC20-2-U VSRC20-2-U Double Door GFCI Cover VSGG20-2 078327 Double Door Duplex Cover VSDD20-2 078335 Gasket for Double Gang ‘F’ Boxes (except VSGG20-2 & VSDD20-2) GASK20-2-U 172650 Gasket for VSGG20-2 & VSDD20-2 Double Gangs GASKV20-2 072227 VSGG20-2 ** All covers are universal and will fit on most PVC and metal boxes. VSDD20-2 * Gaskets are included with all weatherproof covers. 29 KRALOY PVC ELECTRICAL FITTINGS BOXES F-Series Single Gang Boxes FSE Part Number Cubic Inch Capacity Product Code L (in.) W (in.) D (in.) 1/2 FSE05 17.5 078229 4.58 2.82 2.0 3/4 FSE07 17.5 078230 4.58 2.82 2.0 1/2 FSC05 17.0 078226 4.58 2.82 2.0 3/4 FSC07 17.0 078227 4.58 2.82 2.0 1/2 FSS05 17.0 078232 4.58 2.82 2.0 3/4 FSS07 17.0 078233 4.58 2.82 2.0 1/2 FSCC05 16.3 078235 4.65 2.85 2.0 3/4 FSCC07 16.3 078236 4.65 2.85 2.0 FSS FSCC F-Series Single Gang Deep Boxes Size (in.) Part Number Cubic Inch Product Capacity Code 1/2, 3/4, 1 FSCD050710 26.0 1/2, 3/4, 1 FSED050710 26.8 BLANK FD 29.0 L (in.) W (in.) D (in.) 278051 4.58 2.82 2.76 278050 4.58 2.82 2.76 078215 4.54 2.79 2.91 FSC DEEP FSE DEEP FD BLANK F-Series Double Gang Boxes Size (in.) Part Number 1/2, 3/4, 1 FSE-2-050710-U 38.5 1/2, 3/4, 1 FSS-2-050710-U 37.0 1/2, 3/4, 1 FSC-2-050710-U 1/2, 3/4, 1 BLANK Cubic Inch Capacity Product Code H (in.) W (in.) E (in.) 278082 4.62 4.62 2.5 278087 4.62 4.62 2.5 37.0 278083 4.62 4.62 2.5 FSCC-2-050710-U 35.0 278084 4.62 4.62 2.5 FD-2-U 47.5 278038 4.75 4.75 3.0 FSCC-2-101520-U FSC-2-101520U FD-2-U FSS-2-101520-U FS-2-101520-U BOXES Size (in.) FSC 30 KRALOY PVC ELECTRICAL FITTINGS BOXES L F-Series Triple Gang Boxes W Size (in.) Part Number Cubic Inch Capacity Product Code 1/2, 3/4, 1 FSE-3-050710 56.0 278067 4.50 6.06 2.5 1/2, 3/4, 1 FSC-3-050710 54.0 278068 4.50 6.06 2.5 BLANK FD-3 56.0 278069 4.1 6.73 3.1 BOXES D FSE-3-050710 L W D (in.) (in.) (in.) FD-3 FSS-3-050710 Octagonal Boxes Size (in) Hub Size (in) Part Number Product Code 4 x 1 1/2 1/2 + 3/4 OB401505/07 078414 4 X 2 1/8 1 OB402010 078415 Octagonal Box Extension Rings Size (in) Part Number Product Code 1 XR20 077989 2 XR35 077990 *LFB150T complete with 1/2 threaded" hole in center of cover Threaded Round Boxes Size (in) Part Number Product Code 4 - 3/4" Threaded Hubs LFB150C 077250 4 - 3/4" Threaded Hubs LFB150T * 077251 *LFB150T complete with 1/2 threaded" hole in center of cover 31 KRALOY PVC ELECTRICAL FITTINGS Junction Boxes Size (in.) Part Part A sq. Number Number B sq. C D (inches) H T ✧ 4x4x2 JB442 078242 4.375 4.000 2.020 2.200 4 0.187 JB444 078243 4.375 4.000 4.000 4.187 4 0.187 JB446 078244 4.000 3.675 6.000 6.225 4 0.225 ✧✧✧ 5 x 5 x 2 JB552 078245 5.000 4.680 2.000 2.000 4 0.155 ✧✧ 6 x 6 x 4 JB664 078246 6.375 6.000 4.000 4.187 4 0.187 ✧✧ 6 x 6 x 6 JB666 078247 6.375 6.000 6.000 6.187 4 0.187 ✧✧ 8 x 8 x 4 JB884 078248 8.812 8.000 4.000 4.187 4 0.187 ✧✧ 8 x 8 x 7 JB887 078249 8.812 8.000 7.000 7.175 4 0.250 ✧✧ 12 x 12 x 4 JB12124 078250 12.687 12.000 4.000 4.250 8 0.250 ✧✧ 12 x 12 x 6 JB12126 078251 12.687 12.000 6.000 6.250 8 0.250 ✧✧✧ 12 x 12 x 8 JB12128 078252 12.580 12.085 8.025 8.250 8 0.225 BOXES ✧✧ 4 x 4 x 4 ✧✧✧ 4 x 4 x 6 ✧NEMA 1, 2, 3, 3R, 4, 4X, 5, 6P ✧✧NEMA 1, 2, 4, 4X, 5 6, 6P ✧✧✧NEMA 1, 2, 3, 4, 4X, 6P, 12 & 13 Note: Boxes include cover, gasket and screws. External mounting feet are supplied with all sizes except JB444 and JB446. Fabricated Junction Boxes are available upon request. Contact your Kraloy Customer Service Representative for more information. Junction Box Adapters Size (in.) Part Number Product Code ID (in.) OD (in.) L (in.) OL (in.) 1/2 JBA05 078276 0.605 1.125 0.812 1.000 3/4 JBA07 078277 0.807 1.375 0.937 1.125 1 JBA10 078278 1.060 1.625 1.120 1.325 1-1/4 JBA12 078279 1.355 1.975 1.125 1.325 1-1/2 JBA15 078280 1.560 2.330 1.100 1.370 2 JBA20 078281 2.030 2.890 1.315 1.650 2-1/2 JBA25 078282 2.450 3.375 1.843 2.156 3 JBA30 078283 3.030 4.000 2.093 2.406 3-1/2 JBA35 078284 3.150 3.500 2.125 2.525 4 JBA40 078285 4.016 5.000 2.375 2.687 JBA EC 32 KRALOY PVC ELECTRICAL FITTINGS BOXES Nonmetallic Floor Box, Cover & Metal Cover Adapter BOXES Installation is quick and simple with our nonmetallic floor box and covers, saving both time and money over similar metallic assemblies. Kraloy’s floor box and duplex receptacle covers are constructed from high impact, noncorroding and nonconducting PVC. The flush mount covers are available in custom colors and are shipped with a leveling ring. Metal cover adapter kits are also available, allowing you to adapt to metal floor plates. Our 6" deep floor box allows flexibility for various concrete floor pours, while our 4 3/4" width offers easy access and ample wire room. The box comes complete with 2 - 1" and 2 - 3/4" hub openings. All boxes are shipped complete with reducer plugs (2 - 1 x 3/4, 3 - 3/4 x 1/2) for added versatility. Description Floor Box Base FB KIT Part Number Product Code FB 078876 (includes disposable protective cap & reducer plugs) suitable for slab-on-grade or below grade, and wood floor construction FB Floor Box Kit FBKIT 078908 c/w Universal leveling ring adapter, disposable protective cap and reducer plugs Metal Cover Adapter Kit AFMC 078875 (includes leveling ring, metal cover adapter ring & two shim gaskets for height adjustment) AFMC Universal Leveling Ring Adapter LRA-U 078446 LRA-U Floor Box Duplex Receptacle Cover (Nonmetallic) c/w leveling ring and blank cover & gasket. Accepts standard duplex receptacle (not included) FBDRCB FBDRCG Brown FBDRCB 078877 Gold FBDRCG 078878 Grey FBDRCGr 078618 Light Almond FBDRCA 078841 FBUDK 078993 FBDRCGR FBDRCA Tri-Service Universal Divider Kit FBUDK FBYC (includes upper & lower dividers, riser tube & four grommets) Kit partitions the round PVC floor box to permit power, communication and/or data cabling in one location and within the same box Y Connector FBYC 078928 use y connector to feed through (in/out) or to bring a parallel run of 3/4" conduit to the same hub 33 KRALOY PVC ELECTRICAL FITTINGS Round Floor Box Stand This simple yet innovative Round Floor Box Stand is equipped with several height brackets which accommodate the different rebar and post-tension cable heights and slab depths. When installed together, the Floor Box and Stand can be used in 5-1/2" to 10" slab depths. BOXES Features: • Four adjustable heights • Raises entrance hubs to rebar height • Minimizes footprint on concrete form • Withstands tough job site conditions • Easy to install • Cost effective The Round Floor Box easily snaps into the Stand on one of the four convenient height brackets at 2-1/2", 3", 3-1/2" and 4". By raising the Floor Box off the concrete form, the footprint is minimized which reduces the amount of time the contractor spends finishing the concrete surface. In addition, the various Stand heights allow the ENT to enter the Box in a flat and straight path, resulting in less effort by the contractor when pulling in the electrical cable. Part Number Product Code FBS-KIT 178269 Brass Cover Plates SSC • Brass cover plates offer a one-piece design measuring 5-3/4" diameter 178093 DSC 178091 SSC-P/C 178094 • Available in a variety of styles accommodating power (single or duplex receptacle) and communication needs • Mount to FB Box using LRA-U Leveling Ring Adapter DFL-2 Brass cover plate with dual flip-lid opening for a duplex receptacle 5-3/4" diameter. Product Code: 178096 DFL-1 178095 DFL-2 178096 DSC-P/C 178092 DSC Brass cover plate with two screw plug (1-1/2") openings for a duplex receptacle 5-3/4" diameter. Product Code: 178091 DSC-P/C Brass cover plate with two screw plug (1-1/2") openings and two screw plug (1/2") openings for data/communication, 5-3/4" diameter. Product Code: 178092 SSC Brass cover plate with a combination (2" - 1/2") screw plug opening for single receptacle or data/communication, 5-3/4" diameter. Product Code: 178093 SSC-P/C Brass cover plate with a combination (2" - 1/2") screw plug opening for single receptacle and two screw plug (1/2") openings for data/communication, 5-3/4" diameter. Product Code: 178094 34 KRALOY PVC ELECTRICAL FITTINGS CONDUIT INTERLOCKING SPACERS Intermediate Vertical-Lok Spacers Size (in.) * INTERLOCKING SPACERS * Kraloy conduit interlocking spacers are available in a variety of spacing dimensions for all conduit sizes. Our most popular sizes are offered with unique rebar holder slots for quick reinforcing bar installation and the bases have support holes for securing the base spacers to the trench bottom. Kraloy conduit spacers manufactured with the rebar holder slots can accommodate a maximum rebar diameter of 5/8" for the 2" conduit size and 7/8" for all other conduit size spacers. All conduit spacers provide a 3" clearance from the trench base to the bottom of the first conduit. * * Part Number Product Code 2 x 1-1/2 IV2015 029550 2x2 IV2020 029551 2x3 IV2030 029552 3 x 1-1/2 IV3015 029553 3x2 IV3020 029554 3x3 IV3030 029555 4x1 IV4010 029556 4 x 1-1/2 IV4015 029557 4x2 IV4020 029558 4x3 IV4030 029559 5 x 1-1/2 IV5015 029560 5x2 IV5020 029561 5x3 IV5030 029562 6 x 1-1/2 IV6015 029563 6x2 IV6020 029564 6x3 IV6030 029565 8x2 IV8020 029294 Part Number Product Code 2 x 1-1/2 BV2015 029566 2x2 BV2020 029567 2x3 BV2030 029568 3 x 1-1/2 BV3015 029569 3x2 BV3020 029570 3x3 BV3030 029571 * Do not have rebar slots or base holes Base Vertical-Lok Spacers Kraloy recommends the installation of a spacer every 5 to 6 feet along the raceway length to provide the proper and even support of the conduit assembly. Size (in.) * * * * 4x1 BV4010 029572 4 x 1-1/2 BV4015 029573 4x2 BV4020 029574 4x 3 BV4030 029575 5 x 1-1/2 BV5015 029576 5x2 BV5020 029577 5x3 BV5030 029578 6 x 1-1/2 BV6015 029579 6x2 BV6020 029580 6x3 BV6030 029581 8x2 BV8020 029293 * Do not have rebar slots or base holes 35 KRALOY PVC ELECTRICAL FITTINGS Nonmetallic Vapor Proof Incandescent Light Fixtures Kraloy’s “lighting you can trust” is constructed of noncorroding, nonconductive, high impact glass reinforced polyester resin. It features a one-piece fixture base with threaded hub entry offering a 15 cubic inch volume. Kraloy’s fixture is approved for use with 75°C (167ºF) wiring and rated for use with 150 Watt A21 medium base incandescent lamp. Integral molded mounting feet provide for easy installation and ensure a secure support. Description - Fixture c/w: Part Number Hub Product Code Clear Glass Globe LVPE 150-10/15 1/2" - 3/4" 078666 Heat Resistant Clear Glass Globe LVPE150HRC 1/2" - 3/4" 078716 Heat Resistant Red Glass Globe LVPE150HRR 1/2" - 3/4" 078736 Heat Resistant Blue Glass Globe LVPE150HRB 1/2" - 3/4" 078738 Heat Resistant Green Glass Globe LVPE150HRG 1/2" - 3/4" 078748 Heat Resistant Amber Glass Globe LVPE150HRA 1/2" - 3/4" 078749 LVPE 150-0507G 1/2" - 3/4" 278036 LVPE 150-PCC 1/2" - 3/4" 278033 Clear Glass Globe & Clamp-on Guard Light Fixture w/ Polycarbonate Globe (Approved for use with 60W Max Type A lamp). Nonmetallic Clamp-on Guard LVPUG 150 077558 LGC150 077247 Heat Resistant Clear Glass Globe LG150T 077909 Heat Resistant Red Glass Globe LCGR150T 077239 Replacement Globes + HR Globes Heat Resistant Blue Glass Globe LCGB150T 077910 Heat Resistant Green Glass Globe LCGG150T 077241 Heat Resistant Amber Glass Globe LCGA150T 077242 LPCC 19 077911 Polycarbonate Clear Globe Note: Lamp is not supplied with fixture. Please refer to our Sceptalight brochure for our Wet, Hazardous and Marine Location rated non-metallic light fixtures. LVPUG 150 LVPE 150-10/15 GLOBE OPTIONS LVPE 150-PCC LIGHT FIXTURES Standard Clear Glass Globe 36 KRALOY PVC ELECTRICAL FITTINGS CONDUIT CEMENT Clear Conduit Cement Use Clear Conduit Solvent Cement Medium Bodied to create solid, waterproof joints when connecting electrical PVC conduit pipe. The cement is approved for use with rigid PVC conduit such as Kraloy’s Rigid PVC conduit & fittings, Kwikon ENT and fittings, and Duct & fittings. Size (in.) Product Code Units per Case Pint 078798 12 Quart 078799 12 Gallon 078105 4 CONDUIT CEMENTS Average Number of Joints per Pint or Quart of Cement Nominal Pipe Size (inches) Number of Joints per Pint Number of Joints per Quart 1/2 350 Cements and Primers Size (in.) Description Product Code Low VOC 1/2 Pint Medium Bodied Grey Cement 078082 no 700 Pint Medium Bodied Grey Cement 078083 no Quart Medium Bodied Grey Cement 078096 no Gallon Medium Bodied Grey Cement 078097 no 3/4 200 400 1 150 300 1-1/4 110 220 Pint Cold Weather Cement 078503 no Cold Weather Cement 078886 no * 1-1/2 80 160 Quart 2 45 90 Pint ENT Cement 078501 no 2-1/2 40 80 Quart ENT Cement 078186 yes Clear Regular Bodied Solvent Cement 078883 yes 3 35 70 1/2 Pint 3-1/2 30 60 Pint Clear Regular Bodied Solvent Cement 078884 yes 4 24 48 Quart Clear Regular Bodied Solvent Cement 078885 yes Gallon Clear Regular Bodied Solvent Cement 078887 yes Pint Purple Primer 078050 yes 5 10 20 6 8 16 * Quart Purple Primer 078054 yes Gallon Purple Primer 078062 yes 1/2 Pint Clear Conduit Primer 078163 yes Pint Clear Conduit Primer 078174 yes Quart Clear Conduit Primer 078175 yes All cements and primers come with applicator caps except were indicated with * 37 KRALOY PVC ELECTRICAL FITTINGS TOOL & REPAIR KITS EPR Kits for Conduit Repair EPR Kits are the first total repair systems for broken and damaged PVC conduit. They offer fast and easy repairs for damaged conduit caused by actions such as earth excavation, horizontal and core drilling. With unique interlocking joints, the EPR Kits’ two half shell bell by bell pieces simply close around the installed wire and cable. Using standard PVC solvent cement, EPR Kits are quickly and easily assembled and connected, restoring the conduit to its original form. EPR Kits are manufactured of high-impact and non-conductive PVC, ensuring a life long quality repair for your system. Size (in) Part Number Product Code Length (in) 1-1/4 EPR25 077976 24 1-1/2 EPR30 077971 24 2 EPR35 077972 24 2-1/2 EPR40 077973 24 3 EPR45 077974 24 4 EPR55 077975 24 5 EPR60 077977 24 6 EPR65 077979 24 Step 2 Step 3 TOOL & REPAIR KITS Step 1 38 KRALOY PVC ELECTRICAL FITTINGS NOTES __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ KRALOY PVC ELECTRICAL FITTINGS NOTES __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ 39 40 KRALOY PVC ELECTRICAL FITTINGS NOTES __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ CUSTOMER SERVICE CENTER 1055 Wilton Grove Road Tel: London, Ontario N6A 4K3 Toll Free: (800) 265-1815 Fax: (519) 681-2140 (519) 681-2156 w w w. k r a l o y f i t t i n g s . c o m Kraloy has been an industry leader for over 40 years supplying the electrical trade with a comprehensive offering of nonmetallic PVC fittings. Kraloy offers adapters, couplings, elbows, access fittings, boxes, cover plates, expansion fittings and spacers – virtually any fitting required to complete the PVC conduit system. Check out the full Kraloy product offering on our web site www.kraloyfittings.com or contact us directly for information. Only when you specify Kraloy by name are you guaranteed The Fitting Choice. Kraloy is proud to offer these quality brands. Products are manufactured by IPEX Electrical Inc. and distributed in the United States by Kraloy, a division of Multi Fittings Corp. DISTRIBUTED BY: Kraloy® is a trademark of Multi Fittings Corp. Kwikon®, Kwikflex® and SceptalightTM are trademarks of IPEX Branding Inc. w w w . k r a l o y f i t t i n g s . c o m This literature is published in good faith and is believed to be reliable. However, Kraloy does not represent and/or warrant in any manner the information and suggestions contained in this brochure. Data presented is the result of laboratory tests and field experience. Kraloy maintains a policy of ongoing product improvement. This may result in modifications of features and/or specifications without notice. CTELNAKR100308 © 2010 Kraloy KR004
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