Rittal RiLine60
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Rittal – RiLine60 60 mm system technology for the global market Rittal RiLine60 – three systems Classic Innovative and compact for busbars with a square crosssection up to 30 x 10 mm in feedercircuits up to 700 A PLS 800 For feeder-circuits up to 700 A 2 PLS 1600 For feeder-circuits up to 1400 A Unlike busbar sections with a square cross-section, PLS sections offer unrestricted top-mounting of the busbar supports with top-mounting components. Rittal RiLine60 cULus listed Simple, fast system sign-offs Save time and money with easier Industrial controllers to UL 508A UL and CSA sign-offs. The approval of power distribution components is becoming ever more important for international Approval status RiLine60 switchgear producers. approval of RiLine60 busbar systems offers significant advantages for both the UL and Sign-off by inspector CSA market. Complex, timeconsuming engineering, inspection and sign-off processes are reduced Review of the COA(s) of all UL-recognized components used to a minimum. Inspection of UL-compliant assembly On-site sign-off by the Authority Having Jurisdiction (AHJ) Important benefits and added value with RiLine60 1. Dramatic time savings Straightforward UL and CSA sign-off processes 2. Conditions of Acceptability (COA) are eliminated, documentation work is minimised No additional tests required as with UL-recognized components. Rittal RiLine60 cULus listed 3. Cost savings for listed switchgear producers The usual UL costs for file entry of the UL-recognized components are eliminated. 5. Barrierless access to the CSA market products are accepted on the Canadian market with no further test requirements. 4. A high level of acceptance among end customers RiLine60 meets the requirements of valid safety standards to perfection. 6. Time- and cost-efficient project planning Reduced project planning work when incorporating the engineering considerations. 3 Rittal RiLine60 – Details for mechanical and plant engineering Background information on UL UL or Underwriter Laboratory was founded in 1894 as a non-profit-making organisation for testing and certification. UL operates five testing laboratories in the United States and subsidiaries worldwide, with an emphasis on product testing aimed at general safety. Why are UL approvals important? ● International regulations and standards such as NEMA and IEC are used as a basis by manufacturers for product developments and subsequent testing. ● Nationally recognised test laboratories confirm and certify that a product complies with the specific standards; in North America this is carried out by organisations such as UL or CSA (Canadian Standards Association). ● For many applications, the sole use of UL and/or CSA-approved products is a requirement; consequently, it is advisable to design electrical controllers for North American applications with suitable UL-approved components. How does the US system for electrical safety work? Every piece of electrical equipment (machine/plant) is tested by the competent local inspector (AHJ = Authority Having Jurisdiction) prior to commissioning. The AHJ has the final say with regard to commissioning. All AHJs use Standard NFPA 70 (NFPA = National Fire Protection Association) as a basis, which is generally regarded as the NEC (National Electrical Code). NFPA 70 is therefore an important basis for UL 508A (Industrial Control Panels). The AHJ considers the use of UL-recognized or UL-listed components an important indication that a system complies with the safety requirements to NFPA 70. This saves time and money during construction and commissioning of the equipment, as the UL symbol indicates that testing of the components and/or of the system did not reveal any foreseeable risks with regard to fire, electric shock and associated dangers. The UL symbols: “UL-listed” or “UL-recognized” When labelling UL-approved products, a general distinction is made between Recognized Components and Listed Devices: 1 2 (Recognized Components) This label is used on products which are not complete in terms of their application. These products are listed in the UL’s “yellow component database”. The correct use of such components must make due allowance for the “Conditions of Acceptability”, listing the framework conditions and application parameters approved by the UL. (Listed Devices) Here, it is only important to note that the remarks and rating data specified on the product are observed with the application. Terminals for field-wiring are authorised as Listed Devices (cf. point 3). 1 Recognized Component Sample rating plate for a busbar support with . 4 Application areas for UL 508 and UL 508A UL 508 describes industrial control components and is therefore the decisive standard for the assessment of Rittal SV components. For example, this standard contains information on: ● Starters ● Relays and contactors ● Circuit-breakers ● Controllers UL 508A describes industrial control panels and is therefore the decisive standard for switchgear manufacturers. For example, this standard contains information on: ● Machine controllers ● Elevator controllers ● Crane controllers ● Equipment for heating, air-conditioning and ventilation systems Both standards describe control systems for general industrial applications with a rated voltage of up to 600 V. The maximum permissible ambient temperature is 40°C. Distinguishing between feeder- and branch-circuits Standard UL 508A makes a distinction between feeder-circuits and branch & control circuits. Generally speaking, the term “feeder-circuits” refers to the part of the circuit located at the supply end before the last over-current protective device (a device approved to UL 489). Increased requirements with regard to creepage distances and clearances apply to this part of the circuit. 2 Listed Device Sample rating plate for a busbar support with . Rittal RiLine60 cULus listed Compliance with standards is inThe term “branch & control circuits” refers to the part of the circuit located after the last over-current protective device. When using busbar systems, it is important to know whether the application is in the feeder section or the branch section, as the requirements governing the required creepage distances and clearances are significantly higher for feeder-circuits. Important remarks for the use of busbar systems to UL 508A 1. Creepage distances and clearances One of the principal requirements in UL 508A is the amendment to the required creepage distances and clearances for feeder-circuits. For applications >250 V the following distances and clearances are required: ● Between phases: A Creepage distance 50.8 mm (2 inches) B Clearance 25.4 mm (1 inch) ● Between phase and earthed, uninsulated metal parts: C Creepage distance 25.4 mm (1 inch) D Clearance 25.4 mm (1 inch) Rittal RiLine60 complies with these requirements. All busbar connection adaptors and component adaptors (OM adaptors with standard AWG connection cables and circuit-breaker adaptors) have been designed in accordance with these requirements. However, users should bear in mind a small number of differences from the IEC version: ● In order to guarantee the required distances between live parts and the earthed mounting plate, the use of a Rittal RiLine60 base tray is compulsory. 2. Rated currents For untested busbar applications, UL 508A specifies a current carrying capacity of 1000 A/inch2 (1.5 A/mm2) in the absence of testing. This value may be higher if the product or application has undergone suitable testing. Rittal has conducted extensive testing in this respect in order to give users the maximum benefits when using the RiLine60 busbar system. The benefit of such testing is that SV busbar systems with higher rated currents may be used than permitted by the default value. For example, a busbar with dimensions 30 x 10 mm can take 700 A instead of 465 A. 3. Terminals for factory or field-wiring In accordance with the UL standards, connection terminals may be approved for factory or field-wiring. If a terminal is approved for factory-wiring, it may only be used in switchgear assembly by suitably trained professionals. dispensable for the safe design and operation of electrical systems. This is particularly true of the North American market. Here, products which conform to the relevant regulations are a key factor for problem-free acceptance of electrical systems. UL-approved components provide a suitable basis, saving time and money for the user by minimising acceptance problems in advance. If connection terminals are to be used in the field (e.g. on a construction site), the component must be approved for field-wiring. The terminals of the busbar connection adaptors and component adaptors in the Rittal RiLine60 series have therefore been tested for field-wiring applications. ● Special UL busbar supports for flat bars and Rittal PLS with increased creepage distances and clearances. D C A B Definition of creepage distances and clearances: A Creepage distance between active conductors/busbars B Clearance between active conductors/busbars C Creepage distance between active conductors/busbars and earthed metal parts D Clearance between active conductors/busbars and earthed metal parts Rittal RiLine60 cULus listed 5 Product overview RiLine60 busbar system for flat copper bars (3-/4-pole) For feeder-circuits UL 508A, , file E191125 Designation Version Bar centre distance mm For busbars mm Packs of Model No. SV Cat. 32, page Busbar support 3-pole 60 15 x 5 – 30 x 10 4 9340.050 354 Busbar support 4-pole 60 15 x 5 – 30 x 10 4 9340.004 380 Busbar support 30 x 10 PLUS 4-pole 60 30 x 10 4 9342.014 382 System components Model No. SV Length mm Packs of 3-pole 4-pole Cat. 32, page 500 2 9340.100 – 351 700 2 9340.110 – 351 900 2 9340.120 – 351 1100 2 9340.130 – 351 Base tray for SV 9340.004 1100 2 – 9340.134 381 Base tray for SV 9342.014 1100 2 – 9342.134 383 700 2 9340.200 – 351 351, 381/383 Designation Base tray for SV 9340.050 Cover section Base tray infill 1100 2 9340.210 9340.214 100 2 9340.140 – 351 Support panel for cover section 5 9340.220 9340.224 351, 381/383 End covers for SV 9340.050 2 9340.070 – 354 End covers for SV 9340.004 2 – 9340.074 380 End covers for SV 9342.014 2 – 9342.074 382 Note: The use of a base tray is compulsory for UL applications. RiLine60 busbar system PLS 800 (3-pole) For feeder-circuits UL 508A, , file E191125 Designation Version Bar centre distance mm For PLS busbars1) Cross-section mm2 Packs of Model No. SV Cat. 32, page Busbar support PLS 800 3-pole 60 300 4 9341.050 355 Length mm Packs of Model No. SV Cat. 32, page 500 2 9341.100 353 700 2 9341.110 353 900 2 9341.120 353 1100 2 9341.130 353 700 2 9340.200 353 1100 2 9340.210 353 100 2 9341.140 353 Support panel for cover section 5 9340.220 353 End covers for SV 9341.050 2 9341.070 355 System components Designation Base tray Cover section Base tray infill 1) 5 mm bar thickness Note: The use of a base tray is compulsory for UL applications. 6 Rittal RiLine60 cULus listed Product overview RiLine60 busbar system PLS 1600 (3-/4-pole) For feeder-circuits UL 508A, , file E191125 Designation Version Bar centre distance mm For PLS busbars1) Cross-section mm2 Packs of Model No. SV Cat. 32, page Busbar support PLS 1600 3-pole 60 900 4 9342.050 355 Busbar support PLS 1600 PLUS 4-pole 60 900 4 9342.004 382 System components Designation Packs of 3-pole 4-pole Cat. 32, page 500 2 9342.100 – 353 700 2 9342.110 – 353 900 2 9342.120 – 353 1100 2 9342.130 9342.134 353/383 Base tray Cover section 700 2 9340.200 – 353 1100 2 9340.210 9340.214 353/383 100 2 9342.140 – 353 – 5 9340.220 9340.224 353/383 2 9342.070 9342.074 355/382 Base tray infill Support panel for cover section End covers for busbar supports 1) 10 Model No. SV Length mm mm bar thickness Note: The use of a base tray is compulsory for UL applications. Busbar connection adaptor (3-/4-pole) For feeder-circuits UL 508A, Rated current up to , file E191125 Model No. SV Clamping area for Packs laminated Outlet at Outlet at Outlet at of copper bars top/bottom top bottom mm Rated operating voltage Connection of round conductors mm2 (AWG) 600 V~ 6 – 16 (AWG 10 – AWG 6) – 1 – 9342.200 9342.210 356 125 A 600 V~ 16 – 35 (AWG 6 – AWG 2) 10 x 7.8 1 – 9342.230 9342.240 356 250 A 600 V~ 35 – 120 (AWG 2 – MCM 250) 18.5 x 15.5 1 9342.250 9342.260 9342.270 356 600 V~ 95 – 300 (AWG 3/0 – MCM 600) 33 x 20 1 – 9342.290 9342.300 356 125 A 600 V~ 16 – 35 (AWG 6 – AWG 2) 10 x 7.8 1 9342.224 9342.234 9342.244 384 250 A 600 V~ 35 – 120 (AWG 2 – MCM 250) 18.5 x 15.5 1 9342.254 9342.264 9342.274 384 Cat. 32, page 3-pole 60 A 600 A 4-pole Rated current up to Rated operating voltage Connection of round conductors mm2 (AWG) 800 A 600 V~ 1400 A 600 V~ Clamping area for laminated copper bars mm Model No. SV Outlet at top/bottom Packs of Expansion Busbar set connection for 4-pole adaptor (3 x 1-pole) configuration Cat. 32, page for 5 mm bar thickness for 10 mm bar thickness 95 – 300 (AWG 3/0 – MCM 600) 33 x 27 33 x 22 1 set 9342.310 9342.3141) 357/385 – 65 x 27 65 x 22 1 set 9342.320 9342.3241) 357/385 3-/4-pole 1) Packs Rittal RiLine60 cULus listed of = 1 7 Product overview OM adaptor/OM support (3-pole) For feeder-circuits UL 508A, Version ConstrucRated current tion up to width mm , file E191125 Rated operating voltage Support rails Connection Connection of round Packs Model No. Cat. 32, cables1) conductors Height Qty. of SV page mm mm2 45 25 A 600 V~ AWG 12 – 10 1 1 9340.3102) 364 45 25 A 600 V~ AWG 12 – 10 1 1 9340.340 364 45 25 A 600 V~ AWG 12 – 10 1 1 9340.3703) 364 45 32 A 600 V~ AWG 10 – 10 1 1 9340.350 364 45 32 A 600 V~ AWG 10 – 10 2 1 9340.380 364 55 32 A 600 V~ AWG 10 – 10 1 1 9340.460 364 55 32 A 600 V~ AWG 10 – 10 2 1 9340.470 364 75 40 A 600 V~ AWG 8 – 7.5 2 1 9340.7104) 365 55 65 A 600 V~ AWG 6 – 10 1 1 9340.4102) 365 55 65 A 600 V~ AWG 6 – 10 1 1 9340.430 365 55 65 A 600 V~ AWG 6 – 10 2 1 9340.450 365 75 65 A 600 V~ AWG 6 – 7.5 1 1 9340.7004) 365 45 25 A 600 V~ – 1.5 – 4 10 1 1 9340.9005) 362 45 25 A 600 V~ – 1.5 – 4 10 2 1 9340.9106) 362 55 25 A 600 V~ – 1.5 – 4 10 2 1 9340.9306) 362 45 – – – – 10 – 1 9340.2603) 368 55 – – – – 10 1 1 9340.270 368 Connection pin 20 9340.280 401 Insert strip 10 mm 2 9340.290 400 OM adaptor OM Premium adaptor OM support Accessories 1) AWG = American Wire Gauges AWG 12 = 3.31 mm2 4 mm2 AWG 10 = 5.26 mm2 6 mm2 AWG 8 = 8.37 mm2 10 mm2 AWG 6 = 13.3 mm2 16 mm2 2) Without support frame 3) With pin block 4) Witihout support frame, with insert strips 5) With sub-unit and pin block 6) With connector outlet Circuit-breaker component adaptor (3-pole) For feeder-circuits UL 508A, , file E191125 Clamping area Model No. SV for laminated Packs Cat. 32, Cable outlet page copper bars of Cable outlet 1) 1) top bottom mm Construction width mm Rated current up to Rated operating voltage Connection of round conductors mm2 (AWG) 72 100 A 600 V~ 10 – 35 (AWG 6 – AWG 2) 10 x 7.8 1 9342.400 9342.410 370 90 125 A 600 V~ 35 – 120 (AWG 2 – MCM 250) 18.5 x 15.5 1 9342.540 9342.550 370 600 V~ 35 – 120 (AWG 2 – MCM 250) 18.5 x 15.5 1 9342.600 9342.610 371 1 9342.700 9342.710 371 105 140 250 A 600 A 600 V~ – 32 x 102) Accessories Insert strip 25 mm, for SV 9342.700/.710 43) 9342.720 400 1) Switch outlet or outgoing cable 2) Via M10 screw terminal 3) 1 set 8 Rittal RiLine60 cULus listed Product overview Circuit-breaker component adaptor (4-pole) For feeder-circuits UL 508A, Rated Connection operating of round conductors voltage mm2 (AWG) Model No. SV Clamping area Cat. 32, for laminated Packs Cable outlet Cable outlet page of copper bars 1) 1) top bottom mm Construction width mm Rated current up to 120 125 A 600 V~ 35 – 120 (AWG 2 – MCM 250) 18.5 x 15.5 1 9342.504 9342.514 386 140 250 A 600 V~ 35 – 120 (AWG 2 – MCM 250) 18.5 x 15.5 1 9342.604 9342.614 386 1) Switch Rittal RiLine60 cULus listed , file E191125 outlet or outgoing cable 9 Short-circuit resistance diagrams Rittal RiLine60 UL 508 The short-circuit resistance of Rittal RiLine60 has been extensively tested. Short-circuit resistance to UL criteria is assessed via the root-mean-square value of the short-circuit current (IRMS), which must be applied for at least 3 periods. During the course of testing, the test equipment has been adjusted to the respective root-mean-square values (IRMS). The resultant peak short-circuit currents Ip are shown in the short-circuit protection diagrams below. Busbar supports Settings IRMS (Ieff.) of the test equipment without prefuse: 60 mm bar centre distance, for busbars 15 x 5 – 30 x 10 mm. Note: SV 9340.050 with 30 x 5/10 mm With a pre-fuse, the following short-circuit value can be achieved: Support spacing: 350 mm Fuse: Class L 800 A IRMS: 50 kA Support spacing mm IRMS kA Support spacing mm IRMS kA 250 35 250 30 500 25 500 22 Ip peak short-circuit current [kA] Model No. SV 9340.050 with 30 x 5/10 mm Model No. SV 9340.050 with 25 x 5 mm 20 x 5/10 mm 15 x 5/15 mm 80 80 75 75 70 70 65 65 Ip peak short-circuit current [kA] for feeder-circuits 700 A, 3-pole 60 55 50 45 40 35 60 55 50 45 40 35 30 30 25 25 20 20 200 250 300 350 400 450 500 550 600 200 250 300 350 400 450 500 550 600 Busbar support spacing [mm] for feeder-circuits 700 A (PLS 800)/1400 A (PLS 1600), 3-pole Settings IRMS (Ieff.) of the test equipment without prefuse: Support spacing mm IRMS kA Support spacing mm IRMS kA 200 22 150 35 500 14 500 25 60 mm bar centre distance, for Mini-PLS special busbars. Note: SV 9342.050 (PLS 1600) With a pre-fuse, the following short-circuit value can be achieved: Support spacing: 250 mm Fuse: Class L 1400 A IRMS: 65 kA Ip peak short-circuit current [kA] Model No. SV 9341.050 (PLS 800) 80 80 75 75 70 70 65 65 60 55 50 45 40 35 60 55 50 45 40 35 30 30 25 25 20 20 150 200 250 300 350 400 450 500 550 Busbar support spacing [mm] 10 Model No. SV 9342.050 (PLS 1600) Ip peak short-circuit current [kA] PLS busbar supports Busbar support spacing [mm] 150 200 250 300 350 400 450 500 550 Busbar support spacing [mm] Rittal RiLine60 cULus listed Short-circuit resistance diagrams Busbar supports 115 up to 700 A, 4-pole 110 Model No. SV 9340.004/SV 9342.014 105 60 mm bar centre distance 100 Settings IRMS (Ieff.) of the test equipment without prefuse: Model No. SV Busbar mm a 9340.004 15 x 5 – 30 x 10 b 9342.014 30 x 10 95 90 Support spacing mm IRMS 250 30 500 22 250 35 500 25 Ip peak short-circuit current [kA] 85 80 75 70 65 60 b a 55 50 45 40 35 30 25 20 200 250 300 350 400 450 500 Busbar support spacing [mm] 80 up to 1400 A, 4-pole 75 Model No. SV 9342.004 70 60 mm bar centre distance, for PLS special busbar 1400 A. 65 Ip peak short-circuit current [kA] PLS busbar support Settings IRMS (Ieff.) of the test equipment without prefuse: Busbar mm 60 PLS 1600 55 Support spacing mm RMS kA 150 35 500 25 50 45 40 35 30 25 20 150 200 250 300 350 400 450 500 550 Busbar support spacing [mm] Rittal RiLine60 cULus listed 11 All in all – solutions from Rittal Industrial Enclosures Power Distribution Busbar systems RiLine60 Busbar systems 40/100/150/185 mm Ri4Power low-voltage distribution systems Electronic Packaging System Climate Control IT Solutions Rittal has one of the largest ranges of enclosures available for immediate delivery. However, Rittal also supplies integrated solutions – up to Level 4. This comprises mechanical installation, power supply, electronic components, climate control and central monitoring. For all of your requirements. Fully assembled and functional. Wherever in the world you develop and implement solutions for yourself and your customers, we are close at hand. The global alliance between production, distribution and service guarantees closeness to the customer. Worldwide! Rittal GmbH & Co. KG Postfach 1662 D-35726 Herborn Telephone: +49(0)2772 505-0 Telefax: +49(0)2772 505-2319 eMail: info@rittal.de www.rittal.com Switch to perfection 02/09 E480 Communication Systems R
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