Faston Terminals Insulated And Uninsulated Tyco Electronics
2014-10-17
: Pdf 265614-Attachment 265614-Attachment 009245 Batch10 unilog
Open the PDF directly: View PDF 
.
Page Count: 114
| Download | |
| Open PDF In Browser | View PDF |
FASTON Terminals Insulated and Uninsulated FASTON Terminals (Insulated and Uninsulated Tyco Electronics Corporation Harrisburg, Pennsylvania www.tycoelectronics.com 82004 Revised 07-2006 5M SK FP RoHS Ready FASTON Terminals (Insulated and Uninsulated) Page Head_12 Table of Contents Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed FASTON Terminals FASTON Terminals Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Product Information and Crimp Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 6 Receptacle Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10 FASTON Receptacles Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 312 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 250 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-20 205 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 187 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-26 125 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-29 AMPLIVAR Receptacles (for use with Magnet Wire) . . . . . . . . . . . . . . . . . . . . . . . . . .30, 31 FASTON Tabs 312 and 250 Series (High Temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 312 through .060 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-38 Test Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 40 AMPLIVAR Tabs (for use with Magnet Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 FASTON Printed Circuit Board Tabs and Receptacles Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 250 Series through 110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43-50 Right Angle Printed Circuit Board Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47, 48 RAST 5 Tab Header Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51, 52 FASTON Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-61 FASTIN-FASTON Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62-70 FASTON Terminals Strip/Loose Piece Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . .71 Positive Lock Receptacles Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Mark I Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73, 74 Mark II Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75-80 Mark III Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81,82 110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Positive Lock RAST 5 Connector System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84, 85 Ultra-Fast Fully Insulated FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . . . . . . .86-89 Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . .90, 91 Ultra-Pod Fully Insulated FASTON Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92-95 PIDG FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96-100 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101-106 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108-111 2 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Introduction telecommunications equipment manufacturers. Speed of application is achieved through the use of application tools for which a complete line has been developed specifically for these terminals. See application tooling section in back of catalog for general information. Specific rates and capabilities can be obtained by contacting Technical Support at 1-800522-6752. Built-in features also add to the reliability of FASTON products which include: crimping dimensions for each terminal which are precisely controlled providing all connections with excellent performance; low per line cost derived from low initial product cost, high application speeds, and plug-in assemblies of the finished termination as well. The combination of these features brings the user the lowest overall costs for quick connect/disconnect terminations. While it’s true that we have over fifty years of proven reliability behind our product, we are not content to rest. We are constantly striving to introduce new and improved products to add to our quick connect family. AMP Positive Lock RAST 5 Connectors, Ultra-Pod Positive Lock, C-Crimp flags and our ever expanding offering of Printed Circuit Board tabs and receptacles are examples of recent additions to the FASTON product family. FASTON Terminals The AMP FASTON Terminal product line includes Ultra-Fast, Ultra-Fast Plus and Ultra-Pod fully insulated FASTON terminals, as well as Positive Lock receptacles consisting of receptacles, tabs and splices specifically designed for quick connections. FASTON products are grouped according to tab width dimensions in series “312”, “250”, “205”, “187”, “125” and “110”. This product line offers speed of application, uniform reliability and low per line cost. These advantages have made FASTON products the number one choice of many leaders in the appliance and automotive industries. Other industries for FASTON products are computer and peripheral equipment, industrial controllers, test equipment and It is our commitment to innovation and continuous improvement that allows the AMP FASTON terminal product line to remain the leader in the industry. Need more information? Call Technical Support at the numbers listed in the footer of every page. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: n Technical support n Catalogs n Technical n Product n Tyco Documents Samples Electronics Authorized Distributor Locations Specifications subject to change. Consult Tyco Electronics for latest design applications. © Copyright 1963, 1966, 1970, 1974, 1977, 1979, 1989, 1990,1998 and 2004 by Tyco Electronics Corporation. All International Rights Reserved. FASTON Products Meet or Exceed Industry Standards UL-310 Listed UL file No. E66717. Recognized under the Component Program of Underwriters Laboratories Inc. Electrical UL File No. E28476, and E13288 CSA certified File No. LR 7189A-509 AMP, AMPIP, AMPLIVAR, AMP MONO-SHAPE, AMP-O-LECTRIC, AMPOMATOR, AMP-TAPETRONIC, AUTO-PRO, CERTI-CRIMP, Comp-U-Sertor, COPALUM, FASTIN-FASTON, FASTON, PIDG, Potter & Brumfield, PRO-CRIMPER, and TETRA-CRIMP are trademarks. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. R R n Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. 3 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Terminals Page Head_12 Introduction (Continued) Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed Tyco Electronics has made great effort to prepare this catalog as accurately as possible. All information contained herein, including illustrations, specifications and dimensions, is believed to be reliable as of the date of publication. However, errors may occur and product information can change quickly. Circumstances may require that adjustments to the information be made after printing. Tyco Electronics reserves the right to make any such adjustments at any time without notice. We apologize for any inconvenience these changes or adjustments may cause. Current sales drawings and specifications are available upon request. Tyco Electronics makes no claims or warranties, express or implied, as to the application of these products or their suitability or fitness for any particular purpose. Accordingly, it is recommended that each user independently test and evaluate products for their intended use. We welcome your comments about the catalog so we can continue to improve the quality of the technical information we provide about our products. 4 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) The Products Product Styles Flag Receptacles Straight Receptacles Wire Crimp Tabs The Flag Receptacle is a reliable termination for those applications where space is a critical factor. Connection with mating tab is at right angle to axis of conductor. Typical installations include bussing switches in backsplashes of ranges or in similar heavy duty applications. Straight receptacles are made with or without insulation support. Insulation diameters of .040–.230 are accommodated by the insulation support receptacle. Another feature of this type is a step-down insulation support barrel to compensate for insulation thickness to maintain axial alignment of the conductor strands. Over-insertion of shoulderless tabs is prevented by tapering walls at the rear of the receptacle. The wire crimp tabs are designed for line splices and other special applications. They can be applied to 22-14 AWG wire with “F” crimp with termination and include insulation support. The wire crimp tab is also available with AMPLIVAR connector type serrations for magnet wire applications. Printed Circuit Board Tabs Board Mount Tabs These tabs are designed to be inserted into holes in PC Boards, then attached permanently during the soldering operation. They can be hand inserted or machine inserted using Tyco Electronics application equipment. Board mount tabs are available in all the series. These tabs are mounted using rivets or screws through stud holes. They are available in single 90 degree configurations, straight and angled versions, dual versions (90, 45 degree and Straight), weld tab versions and special configurations. FASTON Terminals The AMP family of quick connects provides the right product for most applications. All styles provide features for quality and reliable interconnections. All lines meet the applicable requirements of UL-310. The FASTON product line consists of two mating parts—the receptacle and the tab. Receptacles are available in both straight and flag configurations and come in a variety of sizes. They are designed numerically by a series number that corresponds to the width of the mating tab. There are six series of both straight-on and flag receptacles “312”, “250”, “205”, “187”, “125”, and “110”. Locking Action and Contact Area Since corrosion and oxidation tend to affect performance by cutting down contact areas and increasing the constriction resistance of connections, maximum contact areas are incorporated in the design of FASTON receptacles and tabs. The design also includes a dimple detent and web section which not only increases contact surfaces but also locks in the tab and receptacles at proper insertion depth for firm retention. 5 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) PageProducts The Head_12(Continued) Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed Crimp Styles FASTON Terminals The “F” Crimp Tab-Lok Crimp for FASTON Flag Terminals The standard crimp on all straight and certain flag type FASTON Terminals is the “F” crimp. Experience over widespread segments of the industry has proved this crimp the most effective way of providing stable electrical and mechanical performance. Applied with match-mated tooling, the “F” crimp offers the optimum combination of mechanical strength and electrical conductivity. This method of termination also provides maximum resistance to vibration and corrosion. TETRA-CRIMP This exceptionally reliable crimp is used on PIDG FASTON Receptacles. The terminals feature nylon insulation fitted over a copper support sleeve. PIDG FASTON Receptacles are of the straight variety only, and are available in strip form or tape mounted for high-speed application with automatic crimping machines, or in loose piece form for application with hand tools. In making this crimp, a feature of the FASTON Flag Terminal, a tab on the wire barrel, is inserted through a slot in the terminal itself. The crimping action is continued by flattening the tab between two lances which in turn are locked over the tab. The wire connection is locked in to offer reliable electrical and mechanical performance. This receptacle design includes a lance-tab stop at its rear to avoid overinsertion of shoulderless tabs. The “C” Crimp A new style crimp with wrap-around barrel design with the standard, reliable FASTON receptacle. The special barrel design assures a maximum contact area and when applied with the matched tooling, will provide reliable electrical and mechanical performance at a minimum terminal profile. Available in the 187 series for both .020 and .032 thick tabs, brass or phosphorous bronze base materials in either plain or tin plated. Corrugated Keystone Barrel Serrations AMPLIVAR Terminal Crimp This special terminal wire barrel design provides maximum contact area between terminal and bare conductor. During the crimping process, bulk deformation forces the conductor into these serration channels creating a scrubbing action on oxide film on the wire. The termination is also extremely resistant to vibration and shock. This crimp is designed for reliable, high-speed connection of magnet wire. The conductor(s) is automatically multiple-ring stripped and forced into sharp serrations with a single precision-controlled solderless crimp. This operation produces a strong, air-tight termination that is as resistant to corrosion and many other environmental effects as the insulated conductor itself. 6 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Receptacle Product Lines Budget Economy Low Insertion Force The receptacle configuration of the Premier line, with its resilient rolls and double slot bottom allows maximum compliancy while retaining the high normal forces necessary to provide good wiping action and highly reliable interface. The basis to the resiliency of the Premier line receptacle is in the thermal stress relieving each terminal receives. This extra processing step relieves the residual stresses the stamping process imparts and allows the receptacle to resist the effects of over-stressing, while retaining the normal forces which provide good cleaning action and low, stable resistance under a variety of operating conditions. The Budget line receptacles are constructed similar to the Premier line and are easily distinguished by the single slot. The single most important difference between the Budget line and Premier line is that the Budget line does not receive the special processing of the Premier line. In addition, in the .250 series, the Budget line receptacles are constructed of lighter .016 brass. The Economy line receptacle is separated from its counterparts by the large lead-in provided by its flared, relatively low, roll construction. This roll construction and lead-in, with tab contact coming on the mill finish of the brass instead of a profiled edge, makes for lower average insertion forces at relatively high normal forces. The Low Insertion Force (LIF) type receptacle offers lower insertion forces than the other receptacle styles thru the unique design features of a two-stage receptacle and a cantilever mounted locking dimple. Positive Lock Hermetic Moldable Commercial Positive Lock receptacles are designed with reduced mating forces, and a large locking dimple on a flexible latch. This locking feature acknowledges proper mating with an audible “snap” of the dimple into the mating hole. This enhances safety and reliability of the mated pair for isolated and hard to reach areas. Until the release latch is depressed manually the receptacle cannot be removed. The Hermetic receptacle is a Premier line receptacle which has been designed to mate with the posted header tabs in hermetic motor applications. This receptacle provides all the features and benefits of the Premier line. The moldable receptacle is available in many of the same configurations shown and is produced without slots or openings in the floor of the receptacle to facilitate over-molding. The commercial receptacles, with their abbreviated roll construction, conserve stock, have generally higher insertion forces and somewhat lower tolerance for general abuse. FASTON Terminals Premier 7 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 FASTON Specifications Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed FASTON Terminals are made available in brass and phosphor bronze which can be plated with tin or silver. The line also includes a selection of nickel-plated steel tabs and receptacles. Certain products are available in either pre-tin or tin-plated. Tin plate is the electro-depositing of tin on base metal over the entire surface of the terminal following the fabrication of the terminal. Pre-tin plate is the plating of tin on base metal prior to fabrication which produces exposed base metal in the terminal edge areas after stamping. Brass Phosphor Bronze Steel Plastics (Insulation) Plain Plain Nickel Plated Material Temperature Rating — Allowable Connection Temperature* — 110°C. Allowable Connection Temperature — 110°C. Allowable Connection Temperature — 250°C. Plain brass is used frequently, where applications have optimal environmental conditions. Phosphor bronze is used in applications where brass would normally be corroded, for example the various freezing mixtures and ammonias. This combination allows a reliable connection at high temperatures, for example in stoves, cooking appliances, etc. For optimum performance, these nickel-plated receptacles are used with compatible lead wires and tabs that can be welded to heating units. The following list shows various plastics and their application temperatures. High Temp. Polyamide (Nylon). . . . . . . . . . 150°C Polyamide, (Nylon). . . 125°C Polypropylene . . . . . . 105°C Polyester. . . . . . . . . . . . 90°C Polyethylene . . . . . . . . . 75°C A.B.S. . . . . . . . . . . . . . . 70°C PVC. . . . . . . . . . . . . . . . 60°C FASTON Terminals Operating Temperatures of Materials and Finishes Tin Plated Allowable Connection Temperature — 110°C. Tin plating of receptacle and tab improves operation at higher temperatures, and in addition protects the connection against corrosion. Silver Plated Allowable Connection Temperature — 130°C. Silver plated connections allow the highest operating temperature for brass and a higher current-carrying capacity. * Allowable Connection Temperature is the ambient temperature plus temperature rise of the terminal at normal operating conditions. Stress Relieving of Brass or Steel Receptacles Tin Plated Allowable Connection Temperature — 110°C. Tin plating of receptacle and tab improves operation at higher temperatures, and in addition protects the connection against corrosion. Note: For information related to Glow Wire temperature ratings, contact Tyco Electronics Engineering. Silver Plated Allowable Connection Temperature — 130°C. Silver plated connections allow the highest operating temperature for phosphor bronze and higher currentcarrying capacity. The process of stress relieving is unique to Tyco Electronics quick connects and is most commonly used in the production of those receptacles designated as Premier line, including Ultra-Fast, Ultra-Fast Plus FASTON and PIDG receptacles. Stress is introduced into copper alloy or steel terminals during the stamping process. When metal strip is formed into the receptacle, the material is deformed beyond its yield stress to form it into its new shape. This forming operation leaves a residual stress in the grain structure. The orientations and magnitudes of the forming stresses are complex, but can exist in the same direction as the applied load. Thus, residual stresses can reduce the force necessary to open the receptacle during the tab insertion. Stress relieving the terminal restores the elastic spring properties and improves receptacle performance by reducing the residual stresses. After stress relieving, the receptacle resists opening when a tab is inserted, especially where difficult or awkward mating situations may cause mechanical abuse. 8 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Test Specifications The following information and related charts are taken from the qualification requirements as defined in UL-310, the Safety Standard for Electrical Quick-Connect Terminals. Throughout this catalog, when a reference is made to a part being UL Listed, that part has been qualified to the standards shown in these charts. Temperature Rise and Millivolt Drop The temperature rise and millivolt drop characteristics are the lowest in the industry. They comply with safety requirements and exhibit extreme stability during extended time tests. When using FASTON terminals, the allowable connection temperatures can be adjusted, based on the application, by considering actual current(s) and related temperature rise, time at this temperature, humidity, corrosion environment, vibration, base metal, plating (if any), and other environmental considerations. FASTON Terminals Test Specifications Test Parameters for FASTON Terminals (Based on UL-310 Temperature Rise and Current Requirements) Wire Size (Strand Count) 10 (105) 12 (65) 14 (41) 16 (26) 18 (16) 20 (10) 22 (7) 16 (26) 18 (16) 20 (10) 22 (7) Contact Size 250 Series 205 Series 187 Series Continuous Current 24 20 15 10 7 4 3 5 4 3 2 Intermittent Current 48 40 30 20 14 8 6 10 8 6 4 Note: This information applies only to UL listed terminals. A part with a 110 Series Component Recognition status deviates from the electrical or other requirements defined in the UL-310 safety standard. This table can be used as a guide for selecting a characteristic such as Contact Size, Wire Size, or Current (either Continuous or Intermittent Operating Current) when the other two are known. This table also identifies the possible receptacle sizes available for a given wire size. The continuous current column highlights the maximum current that should be applied to a given receptacle and wire combination to meet a 30°C maximum temperature rise. Intermittent Current can be defined as a one hour cycle consisting of 45 minutes on and 15 minutes off. The temperature rise of the connector using the intermittent current on the corresponding wire size will be less than 85° C. The wire used in the testing to meet these electrical requirements is tin plated copper with stranding as indicated above in parentheses for terminals intended for internal wiring connections. R R Tensile Strength (forces for crimp pull-out) Maximum tensile strength of the wire to terminal connection does not insure reliable electrical performance. An acceptable compromise between maximum tensile strength and electrical stability is recommended. Normally the tensile strength is much greater than the force required to disconnect the tab from the receptacle; therefore, no difficulties or hazards are encountered. Forces for Crimp Pull-out Test (UL-310 Specification) Wire Size AWG 22 20 18 16 14 12 10 (mm2) 0.32 0.52 0.82 1.3 2.1 3.3 5.3 Minimum Force pounds 8 13 20 30 50 70 80 N 36 58 89 133 223 311 356 The forces shown for the crimp pull out test represent the minimum force required to separate the wire from the crimped terminal in an axis parallel to the wire exit direction from the contact. This force does not include the holding force of the insulation crimp (if applicable). 9 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 FASTON Test Specifications Hel. Con. Bold (Continued) (Continued)_9pt Helvetica Lt Condensed FASTON Terminals Insertion and Withdrawal Forces for EngagementDisengagement The UL-310 Safety Standard defines a broad range for the insertion and extraction value of each connector series. Many of the FASTON product families (such as Premier line, Budget line, Low Insertion Force type, etc.) have been designed for specific applications and to address forces within the overall range as defined in the chart. Insertion and Withdrawal Forces for Engagement-Disengagement Test (UL-310 Specification) Tab Size Force, pounds (N) First withdrawal Minimum Maximum Average Individual First Insertion, Maximum Individual Test Tab and Unplated Connector .250 18 (80) 6.30 .205 5.20 15 (67) .187 4.80 .125 3.20 12 (53) .110 2.80 Test Tab and Tin-plated Connector .250 17 (76) 6.30 .205 5.20 15 (67) .187 4.80 .125 3.20 12 (53) .110 2.80 Sixth withdrawal Minimum Average Individual 18 (80) 6 (27) 4 (18) 5 (22) 4 (18) 20 (89) 5 (22) 3 (13) 3 (13) 2 (9) 14 (62) 3 (13) 2 (9) 2 (9) 1 (4) 17 (76) 5 (22) 3 (13) 4 (18) 3 (13) 20 (89) 5 (22) 3 (13) 3 (13) 2 (9) 14 (62) 3 (13) 2 (9) 2 (9) 1 (4) This chart show the forces required to engage and disengage a connector from a plain brass test tab (tab for mechanical testing as shown in the tab section of this catalog). The force is measured with a testing device capable of holding the reading and providing accurate alignment with slow and steady engagement and disengagement of the connector and test tab. Vibration Resistance In applications where conductors are subjected to flexing at termination points, circuit failure is avoided because resistance to vibration is assured through Tyco Electronics insulation support, even on conductors with oversized insulation. Wire Range FASTON Receptacles are available in various wire ranges from 26-10 AWG, depending on series size. The chart below is designed to show our recommended two-wire combinations. Recommended Two-Wire Combinations Wire Ranges 8-10 12-10 14-10 Two-Wire Combinations 10-221 12-221 14-141 10-201 12-201 14-161 10-181 12-181 14-181 10-161 12-161 14-201 10-141 14-161 14-221 12-141 14-141 16-161 14-121 16-181 16-121 18-121 20-121 22-121 1 14-12 16-12 16-14 18-12 18-14 (2) 16 (2) 18 (2) 16 18-14 18-16 20-14 20-16 (2) 18 20-16 20-18 22-16 22-18 18-161 18-141 16-161 14-221 14-201 16-221 16-201 16-181 16-161 18-181 18-201 18-141 20-141 18-181 18-201 16-221 16-201 18-221 18-181 18-161 18-141 18-201 18-181 16-221 16-201 16-161 14-221 14-201 16-161 16-221 16-201 16-181 16-161 18-181 16-181 22-181 20-181 18-181 20-201 20-161 22-161 18-221 18-201 18-181 20-201 18-221 20-221 20-201 20-181 20-161 18-221 18-181 18-161 16-221 18-18 18-20 20-20 22-20 22-20 20-181 20-201 22-181 22-221 20-201 20-221 22-221 18-221 18-201 20-201 20-221 22-201 22-221 22-141 18-201 18-221 20-201 20-221 Min/Max Wire Size Combinations 10 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Receptacles Product Facts Full line of Premier, Budget, LIF, moldable and hermetic uninsulated receptacles n Straight, right-angle and receptacle and tab combinations available n Receptacles available in .312, .250, .205, .187, .125 and .110 sizes n Available in 8-30 AWG wire ranges n Receptacles mate with .032 and .020 thick tabs n Available with or without secondary wire support n Base materials brass, phosphor bronze and steel available n Tin, silver and nickel-plated products available n Products designed and manufactured to meet UL 310 specifications n Products designed and manufactured to meet CSA C22.2 specifications FASTON Receptacles n Tyco Electronics offers a full line of Uninsulated quick connects. We offer products for a wide variety of applications in almost every market and industry we serve. It is important to choose the correct terminal for each application. The following is a list of application specific characteristics that must be considered when determining the best terminal for each individual application. Mating Tab Size (312, 250, 205, 187, 110, etc.) Insulator required Pre-insulated Housing required Wire Type Magnet or Stranded Agency Approvals (UL/CSA) Wire Orientation Straight or Flag Application Continuous Strip or Loose Piece Temperature/Environment Base metal Plating requirements Special Applications Moldable Hermetic Printed Circuit Board Piggyback (Straight/Flag) Reversible Flags Center Strip Positive Locking 11 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 312 Series Receptacles FASTON Receptacles Straight Receptacles, Insulation Support A — Premier Line Wire Range AWG Style 18-14 A 16-12 A 14-10 1 Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 A Insulation Diameter .090-.120 2.29-3.05 .160 or (2) .110 4.06 2.79 .160 or (2) .110 4.06 2.79 .160 or (2) .110 4.06 2.79 .160 or (2) .110 4.06 2.79 .150-.200 3.81-5.08 Material and Finish Brass Brass, Tin plated Brass, Silver Plated Brass, Tin plated Brass Brass, Silver Plated Mating 312 Series Tab Dimensions Dimple (Both Sides) Stock Thickness .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .018 0.46 L (Overall Length) .900 22.86 .900 22.86 .900 22.86 .900 22.86 .900 22.86 .900 22.86 R R R Terminal Part Number — X X 62092-1 — X X 61399-1 — X X 63225-2 — X X 63677-11 — X X 63677-21 — X X 63820-1 Low Insertion Force 250 Series Receptacles Straight Receptacles, Insulation Support B — Budget Line D — Moldable Line A — Premier Line Wire Range AWG Style 26-22 C 24-20 A A 22-18 B C D 1 2 3 C — Economy Line Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 UL listed and CSA certified for 22 AWG. UL listed and CSA certified for 22-20 AWG. Mates with a .020 [0.51] thick tab. Insulation Diameter .040-.060 1.02-1.52 .030-.070 0.76-1.78 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 4 5 6 Material and Finish Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated Stock Thickness .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 9,600 CMA max. UL/CSA - 10 AWG only. .012 [.030] stock (multiple circuit housings). L (Overall Length) .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .750 19.05 7 8 9 R R R Terminal Part Number 1X1 — 1X1 61202-1 1X2 — 1X2 61368-1 X — 1X 42640-1 X — X 42640-2 X — X 41771 X — X 41772 X — X 42510-1 X — X 42510-2 X — X 42743-1 X — X 42743-2 — — — 63127-1 Stress relieved. Recommended for external use only. Recommended for internal or external use. 12 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 250 Series Receptacles (Continued) Straight Receptacles, Insulation Support (Continued) C — Economy Line Wire Range AWG 22-18 20-14 Style E B A B 18-14 C D E FASTON Receptacles A — Premier Line B — Budget Line E— Low Insertion Force D — Moldable Line Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .020 0.51 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .085-.135 2.16-3.43 .085-.135 2.16-3.43 .120-.170 3.05-4.32 .060-.110 1.52-2.79 .060-.110 1.52-2.79 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.160 3.05-4.06 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .150-.210 3.81-5.33 .150-.210 3.81-5.33 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 Material and Finish Brass Brass Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Steel, Nickel Plated Steel, Nickel Plated Brass Brass, Tin Plated Brass Brass Brass, Tin Plated Brass, Silver Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Brass Brass, Tin Plated Steel, Nickel Plated Stock Thickness .016 0.41 .016 0.41 .016 0.41 .012 0.31 .012 0.31 .018 0.46 .018 0.46 .016 0.41 .016 0.41 .018 0.46 .018 0.46 .012 0.31 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .016 0.41 L (Overall Length) .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .755 19.18 .750 19.05 .750 19.05 .750 19.05 .755 19.18 .755 19.18 .755 19.18 .780 19.81 .780 19.81 .750 19.05 .750 19.05 .750 19.05 .775 19.69 .755 19.18 .755 19.18 .755 19.18 1 4 7 2 5 8 UL listed and CSA certified for 22 AWG. UL listed and CSA certified for 22-20 AWG. 3 Mates with a .020 [0.51] thick tab. 9,600 CMA max. UL/CSA - 10 AWG only. 6 .012 [.030] stock (multiple circuit housings). 9 R R R Terminal Part Number X — X 63693-17 X — X 63609-1 X — X 63609-2 — — — 63648-16 — — — 63648-26 X — X 63655-13 X — X 61375-1 — — — 63688-1 — X X 42219-1 X — X 41202 X — X 41274 X — X 63089-16,7 X — X 42400-1 X — X 42400-2 X — X 61107-17 X — X 42660-1 X — X 42660-2 X — X 42692-1 X — X 42692-2 X — X 60650-1 X — X 60650-2 X — X 63500-17 X — X 63993-13,7 X — X 63537-17 X — X 63537-27 — X X 63674-17 Stress relieved. Recommended for external use only. Recommended for internal or external use. 13 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 250 Series Receptacles (Continued) FASTON Receptacles Straight Receptacles, Insulation Support (Continued) A — Premier Line B — Budget Line .318 [8.08] L .305 [7.75] Wire Range AWG Style E 18-14 F Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .160-.210 4.06-5.33 .130 (2) 3.30 Material and Finish Brass, Tin Plated Phos Brz, Tin Plated Stock Thickness .016 0.41 .016 0.41 .018 0.46 .018 0.46 .018 0.46 L (Overall Length) .755 19.18 .755 19.18 .750 19.05 .750 19.05 .750 19.05 Brass .016 0.41 Brass X 63306-1 X — X 63306-2 X — X 62500-18 X — X 62500-28 X — X 417749 .750 19.05 X — X 63896-1 .830 21.08 .820 20.93 .820 20.93 .755 19.18 .755 19.18 .770 19.56 .770 19.56 .750 19.05 .755 19.18 .775 19.69 .775 19.69 .770 19.56 .770 19.56 .775 19.69 .775 19.69 .775 19.69 — X X 42579-1 X — X 41727 X — X 41728 X — X 63757-1 — X X 63757-2 X — X 414494 X — X 414504 X — X 61095-14 X — X 63435-14,7 X — X 63365-14 X — X 63365-24 X — X 42437-24,8 X — X 42437-54,9 X — X 60635-14 X — X 60635-24 Brass .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 X — X 60635-34 Brass, Tin Plated .018 0.46 .750 19.05 — — — 63419-14,7 Brass .032 0.81 16-12 A .032 0.81 .210-.265 5.33-6.73 Steel, Nickel Plated .032 0.81 .210-.265 5.33-6.73 (2) .120 3.05 Max. . Brass A Brass, Tin Plated .032 0.81 .210-.265 5.33-6.73 (2) .120 Max. 3.05 . Steel, Nickel Plated .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .150-.200 3.81-5.08 .150-.200 3.81-5.08 .150-.200 3.81-5.08 .150-.200 3.81-5.08 .150-.200 3.81-5.08 .150-.200 3.81-5.08 .150-.200 3.81-5.08 .150-.200 3.81-5.08 .032 0.81 .225-.275 5.72-6.99 .140 (2) 3.56 A B 14-10 E F A 14-10 (2) 14 D .032 0.81 .225-.275 5.72-6.99 .140 (2) . 3.56 Brass Brass Brass, Tin Plated Brass, Silver Plated Brass, Silver Plated Brass Brass, Tin Plated Brass, Tin Plated Phos Brz, Tin Plated Brass, Tin Plated Brass, Silver Plated 1 4 7 2 5 8 UL listed and CSA certified for 22 AWG. UL listed and CSA certified for 22-20 AWG. 3 Mates with a .020 [0.51] thick tab. Terminal Part Number — B 16-12 (2) 18 R R R X Brass, Tin Plated 16-12 (2) 16 E F — Premier Line for Hermetic Tabs E— Low Insertion Force D — Moldable Line 9,600 CMA max. UL/CSA - 10 AWG only. 6 .012 [.030] stock (multiple circuit housings). 9 Stress relieved. Recommended for external use only. Recommended for internal or external use. 14 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 250 Series Receptacles (Continued) Straight Receptacles, Insulation Support (Continued) Wire Range AWG Style 14-10 (2) 14 E .032 0.81 12-10 A .032 0.81 .032 0.81 10-8 A Tab Fit .032 0.81 E— Low Insertion Force Insulation Diameter .225-.275 5.72-6.99 .140 (2) . 3.56 Material and Finish Stock Thickness L (Overall Length) Brass, Tin Plated .018 0.46 .755 19.18 X — X 63539-14,7 .150-.220 3.81-5.59 .150-.220 3.81-5.59 .230-.280 5.84-7.11 or. .160 (2) 4.06 Brass, Tin Plated Phos Brz, Tin Plated .018 0.46 .018 0.46 .775 19.69 .775 19.69 X — X 62428-2 X — X 62428-3 Brass, Tin Plated .018 0.46 .775 19.69 X — X 62998-25 1 4 7 2 5 8 UL listed and CSA certified for 22 AWG. UL listed and CSA certified for 22-20 AWG. 3 Mates with a .020 [0.51] thick tab. FASTON Receptacles A — Premier Line 9,600 CMA max. UL/CSA - 10 AWG only. 6 .012 [.030] stock (multiple circuit housings). R R R Terminal Part Number Stress relieved. Recommended for external use only. 9 Recommended for internal or external use. Receptacle and Tab Combinations A — Economy Line Wire Range AWG 22-18 Style A A 18-14 B A 14-10 B 1 2 3 Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .060-.100 1.52-2.79 .060-.100 1.52-2.79 .060-.100 1.52-2.79 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 Material and Finish Brass Brass, Tin Plated Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated — Pre-Tin Brass .150-.200 3.81-5.08 .150-.200 3.81-5.08 .150-.200 3.81-5.08 Brass, Tin Plated Brass, Tin Plated — Pre-Tin Brass Brass B — Economy Line Non-Insulation Support Stock Thickness .015 0.38 .015 0.38 .015 0.38 .015 0.38 .015 0.38 .032-.016 0.81-0.41 .032-.016 0.81-0.41 .015 0.38 .015 0.38 .015 0.38 .015 0.38 .015 0.38 .032-.016 0.81-0.41 .015 0.38 L (Overall Length) .770 19.56 .770 19.56 .770 19.56 .770 19.56 .770 19.56 .770 19.56 .770 19.56 .770 19.56 .770 19.56 .610 15.49 .770 19.56 .770 19.56 .770 19.56 .610 15.49 R R R Terminal Part Number X — X 61988-1 X — X 61988-2 X — X 61988-32 X — X 61944-1 X — X 61944-2 X — X 62109-11 X — X 62109-21 X — X 62223-12 X — X 62223-22 X — X 62276-1 X — X 62253-13 X — X 62253-23 X — X 1217043-11,3 X — X 62068-13 Dual Thickness. Stress relieved. 9600 CMA Max. 15 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 250 Series Receptacles (Continued) FASTON Receptacles Straight Receptacles, Non-Insulation Support A — Premier Line Wire Range AWG Style A B 18-14 C 1 Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 B — Economy Line Insulation Diameter — — Material and Finish Brass, Tin Plated Steel, Nickel Plated — Brass — Brass, Tin Plated — Brass — Brass, Tin Plated Brass, Tin Plated — C — Moldable Line Stock Thickness .018 0.46 .018 0.46 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 L (Overall Length) .655 16.64 .655 16.64 .595 15.11 .595 15.11 .655 16.64 .655 16.64 .655 16.64 R R R Terminal Part Number X — X 41194 — X X 41143-1 X — X 42845-1 X — X 42845-2 X — X 60938-1 X — X 60938-2 — — — 63981-11 9600 CMA Max. 250 Series Tab-Lok Flags Flag Receptacles, Insulation Support L .305 [7.75] .300 [7.62] B — Budget Line L .305 [7.75] .300 [7.62] L A — Premier Line Wire Range AWG Style 22-16 C A 18-12 B C Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .300 [7.62] .305 [7.75] C — Economy Line Insulation Diameter .070- .130 1.78-3.30 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 Material and Finish Brass Brass Brass, Tin Plated Brass, Silver Plated Steel, Nickel Plated Steel, Nickel Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Stock Thickness .016 0.41 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 L (Overall Length) .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 R R R Terminal Part Number X — X 63577-1 X — X 41531 X — X 41532 X — X 61156-1 — X X 41531-1 — X X 42404-1 X — X 42511-1 X — X 42511-2 X — X 42742-1 X — X 42742-2 16 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 250 Series Tab-Lok Flags (Continued) Flag Receptacles, Insulation Support (Continued) L .305 [7.75] D — Moldable Line Wire Range AWG Style D E 18-12 F 12-10 F .305 [7.75] L .300 [7.62] .305 [7.75] Insulation Diameter .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.210 2.79-5.33 .110-.265 2.79-6.73 Material and Finish Brass Brass Brass Brass, Tin Plated Brass, Tin Plated Steel, Nickel Plated Brass Brass, Tin Plated Phos Bronze, Tin Plated Brass Brass, Tin Plated Phos Bronze, Silver Plated Phos Bronze, Tin Plated Phos Bronze, Tin Plated Brass, Tin Plated Brass, Silver Plated Phos Bronze, Silver Plated Steel, Nickel Plated Phos Bronze, Tin Plated Brass .318 [8.08] F — Premier Line for Hermetic Tabs E — Low Insertion Force (LIF) Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 FASTON Receptacles .300 [7.62] L Stock Thickness .018 0.46 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 L (Overall Length) .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 R R R Terminal Part Number X — X 60645-12 X — X 60641-1 X — X 63445-1 X — X 63445-2 X — X 63445-42 — X1 X1 63604-12 X — X 63555-12 X — X 63555-22 X — X 418004 X — X 418013 X — X 418023 X — X 420414 X — X 60274-24,5 X — X 63651-14,6 X — X 60851-13 X — X 60851-2 X — X 42563-64 — — — 42563-9 X — X 42563-84 X — X 63617-16 1 18 Gage only. Stress relieved. Recommended for external use only. 4 For internal or external use. 5 Left handed flag. 6 Non-stress relieved. 2 3 17 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 250 Series Tab-Lok Flags (Continued) FASTON Receptacles Flag Receptacles, Non-Insulation Support .305 [7.75] .300 [7.62] .318 [8.08] A — Economy Line Wire Range AWG Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Style A 18-12 B 12-10 or (2) 14 12-10 A B Insulation Diameter — — Brass — — Brass, Pre-Tin Plated Pho. Brz, Silver Plated Brass, Tin Plated Pho. Brz, Silver Plated Pho. Brz, Silver Plated Pho. Brz, Tin Plated Pho. Brz, Tin Plated Brass, Tin Plated Brass, Tin Plated — Brass — Brass, Pre-Tin Plated Pho. Brz, Silver Plated Brass, Tin Plated Brass, Tin Plated Pho. Brz, Silver Plated Pho. Brz, Silver Plated Brass, Tin Plated — — — — — — — — — — — — — 1 4 2 5 For internal or external use. Reverse reel. 3 Right handed flag. B — Premier Line for Hermetic Tabs Material and Finish Brass, Pre-Tin Plated Brass, Pre-Tin Plated — .305 [7.75] Stock Thickness .016 0.41 .016 0.41 .016 0.41 .016 0.41 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .016 0.41 .016 0.41 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 L (Overall Length) .600 15.24 .600 15.24 .600 15.24 .600 15.24 .610 15.49 .610 15.49 .600 15.24 .600 15.24 .600 15.24 .600 15.24 .600 15.24 .600 15.24 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 .670 17.02 R R R Terminal Part Number X — X 61177-23 X — X 61177-34 X — X 62091-15 X — X 62091-25 X — X 62021-15 X — X 62021-35 X — X 62056-11,3 X — X 62056-21,2,4 X — X 62056-62,3 X — X 62056-71,2,4 X — X 62056-32,3 X — X 62056-44 X — X 62011-15 X — X 62011-25 X — X 62057-11,3 X — X 62057-33 X — X 62057-44 X — X 62057-74 X — X 62022-15 X — X 62022-25 Left handed flag. Right or left handed. Carrier out front for thru splicing. 18 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 250 Series F-Crimp Flags Flag Receptacles .300 [7.62] .300 [7.62] .240 [6.10] L .240 [6.10] .300 [7.62] A — Premier Line, Insulation Support (Right Hand) Wire Range AWG Style A 22-18 B 18-14 or (2)18 A A 18-14 B 7 C Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 FASTON Receptacles .240 [6.10] L Insulation Diameter .060 -.110 1.52-2.79 .060 -.110 1.52-2.79 .060 -.110 1.52-2.79 .060 -.110 1.52-2.79 .060 -.110 1.52-2.79 .060 -.110 1.52-2.79 .110-.160 2.79-4.06 .110-.160 2.79-4.06 .110-.200 2.79-5.08 .110-.200 2.79-5.08 .110 -.160 2.79-4.06 .110 -.160 2.79-4.06 .110 -.160 2.79-4.06 .110 -.160 2.79-4.06 .110 -.160 2.79-4.06 .110 -.160 2.79-4.06 .110 -.160 2.79-4.06 .110 -.160 2.79-4.06 B — Budget Line, Insulation Support (Left Hand) Material and Finish Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated Brass Brass Steel, Nickel Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated — Brass .110 -.160 2.79-4.06 .110 -.160 2.79-4.06 Brass Brass, Tin Plated Stock Thickness .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 L (Overall Length) .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .540 13.72 .430 10.92 .540 13.72 .540 13.72 L C — Economy Line, Insulation Support R R R Terminal Part Number X — X 62813-12 X — X 62813-22 X — X 62814-13 X — X 62814-23 X — X 62718-13 X — X 62718-23 X — X 63901-11,3 X — X 63901-21,2 X — X 63538-11,2 — X X 63963-12 X — X 63011-12 X — X 63011-22 X — X 63012-13 X — X 63012-23 X — X 63009-12 X — X 63009-22 X — X 63010-13 X — X 63010-23 X — X 63508-14 X — X 63096-12 X — X 63096-22 1 Low Insertion Force. Left Handed Flag. 3 Right Handed Flag. 4 No insulation support. 2 19 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 250 Series F-Crimp Flags (Continued) FASTON Receptacles Flag Receptacles (Continued) .305 [7.75] .305 [7.75] .318 [8.08] .300 [7.62] .300 [7.62] L L .318 [8.08] B — Receptacle Tab Combination, F-Crimp A — Center Strip, F-Crimp Wire Range AWG Style 20-16 D A 18-14 B C D 16-12 D 12-10 D D — Reversible Flag for Hermetic Tabs, Side Feed L C — Reversible Flag, Straight End Feed Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .085-.150 2.16-3.81 Material and Finish Phos Brz, Tin Plated — Brass — Brass, Tin Plated .110-.160 2.79-4.06 .110-.160 2.79-4.06 .120-.170 3.05-4.32 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .170-.220 4.32-5.59 Brass Brass, Tin Plated Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated — Brass — Phos Brz, Tin Plated Brass, Tin Plated Phos Brz, Tin Plated Phos Brz, Tin Plated Phos Brz, Silver Plated — .130-.170 3.30-4.32 .130-.170 3.30-4.32 .130-.170 3.30-4.32 Stock Thickness .018 0.46 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 L (Overall Length) .640 16.26 .430 10.92 .430 10.92 .540 13.72 .540 13.72 .630 16.00 .710 18.03 .710 18.03 .710 18.03 .640 16.26 .640 16.26 .640 16.26 .640 16.26 .640 16.26 .640 16.26 R R R Terminal Part Number X — X 63137-1 X — X 63315-13 X — X 63315-23 X — X 63314-1 X — X 63314-2 X — X 151321-4 X — X 62048-1 X — X 62048-2 X — X 60764-2 — — — 63647-11,3 — — — 63647-21,3 — — — 63647-31,3 X — X 61188-12 X — X 61187-12 X — X 61187-22 1 No Dimple. Bends terminal 90°. For 180° bend use applicator 687616-2 with Press 694234-7. 3 No insulation support. 2 20 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 205 Series Receptacles Straight Receptacles .250 [6.35] .250 [6.35] A — Premier Line, Insulation Support Wire Range AWG Style 26-22 A A 22-18 B C A 18-14 B C D 1 2 B — Economy Line, Insulation Support Tab Fit .020 0.51 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .032 0.81 .020 0.51 Insulation Diameter .050-.070 1.27-1.78 .085-.125 2.16-3.18 .085-.125 2.16-3.18 .085-.125 2.16-3.18 .085-.125 2.16-3.18 .085-.125 2.16-3.18 .085-.125 2.16-3.18 C — Premier line Non-Insulation Support Material and Finish Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Phos Brz, Tin Plated Brass, Tin Plated Brass, Tin Plated Phos Brz, Tin Plated Brass, Tin Plated — .130-.180 3.30-4.57 .130-.180 3.30-4.57 .130-.180 3.30-4.57 .130-.180 3.30-4.57 — — L .250 [6.35] .250 [6.35] Stock Thickness .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .016 0.41 .016 0.41 .012 0.31 .016 0.41 .016 0.41 .012 0.31 FASTON Receptacles L L .250 [6.35] .250 [6.35] D — Economy Line, Non-Insulation Support L (Overall Length) .620 15.75 .615 15.62 .615 15.62 .615 15.62 .615 15.62 .615 15.62 .615 15.62 .470 11.94 .615 15.62 .615 15.62 .615 15.62 .615 15.62 .470 11.94 .470 11.94 R R R Terminal Part Number X — X 60674-11 X — X 42198-1 X — X 42198-2 X — X 42299-2 X — X 42710-1 X — X 42710-2 X — X 60904-2 X — X 42197-22 X — X 42233-2 X — X 42233-7 X — X 42713-2 X — X 42781-2 X — X 42239-4 X — X 42712-22 UL listed and CSA certified for 22 AWG. Moldable. Flag Receptacles L L .250 [6.35] .250 [6.35] E — Premier Line, Tab-Lok Flag Wire Range AWG Style 20-16 E E 20-14 F 1 Tab Fit .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .250 [6.35] .250 [6.35] F — Economy Line, Tab-Lok Flag Material and Finish Brass Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Brass Brass, Tin Plated Stock Thickness .012 0.31 .012 0.31 .016 0.41 .016 0.41 .016 0.41 .016 0.41 L (Overall Length) .530 13.46 .530 13.46 .530 13.46 .530 13.46 .530 13.46 .530 13.46 R R R Terminal Part Number X — X 42199-1 X — X 42199-2 X — X 62354-1 X — X 42234-2 X — X 60195-11 X — X 60195-21 Moldable. 21 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 187 Series Receptacles FASTON Receptacles Straight Receptacles .220 [5.59] .220 [5.59] L .250 [6.35] A — Premier Line B — Budget Line .220 [5.59] E — Moldable Line 24-20 Style A B C 22-18 E F 20-16 A Tab Fit .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .021 0.53 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .015 0.38 .015 0.38 .017 0.43 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 L .250 [6.35] C — Economy Line .225 [5.72] L .250 [6.35] Wire Range AWG .220 [5.59] L .250 [6.35] .225 [5.72] L F — Commercial Line Receptacle & Tab Combination Insulation Diameter .040-.070 1.02-1.78 .040-.070 1.02-1.78 .040-.070 1.02-1.78 .060-.110 1.52-2.79 .060-.110 1.52-2.79 .060-.110 1.52-2.79 .040-.070 1.02-1.78 .090-.150 2.29-3.81 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .060-.100 1.52-2.54 .090-.130 2.29-3.30 Material and Finish Brass, Tin Plated Brass Phos Brz, Tin Plated Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Brass Brass Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Phos Brz, Silver Plated Brass, Tin Plated Steel, Nickel Plated — .090-.130 2.29-3.30 .090-.130 2.29-3.30 — — .060-.110 1.52-2.79 .060-.110 1.52-2.79 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 Brass Brass, Tin Plated Brass Brass, Tin Plated Phos Brz, Tin Plated Steel, Nickel Plated 1 No Insulation support. UL listed and CSA certified for 22- 20 AWG. 3 Also capable of accepting (2) 20 AWG wires. 4 2 5 Catalog 82004 Revised 7-06 Dimensions are shown for reference purposes only. Specifications subject to change. Stock Thickness .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .014 0.36 .014 0.36 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 L (Overall Length) .590 14.99 .590 14.99 .590 14.99 .585 14.86 .585 14.86 .590 14.99 .590 14.99 .585 14.86 .590 14.99 .585 14.86 .615 15.62 .615 15.62 .470 11.94 .590 14.99 .585 14.86 .470 11.94 .470 11.94 .585 14.86 .585 14.86 .590 14.99 .590 14.99 .590 14.99 .590 14.99 R R R 2X2 Terminal Part Number — 2X2 60573-1 2X2 — 2X2 60573-2 X — X 62187-2 2X2 — 2X2 62138-1 2X2 — 2X2 62138-2 — — — 1217129-1 2X2 — 2X2 62181-1 X — X 63931-1 X — X 63347-1 X — X 63905-1 X — X 63873-15 X — X 1217084-15 — — — 42374-21 — — — 42453-2 — — — 61084-1 X — X 42373-21 — X X 42373-31 X — X 62137-1 X — X 62137-2 X — X 42452-1 X — X 42452-2 X — X 42452-5 — X X 60621-1 Stress relieved. Tab stock thickness .020 [0.51]. 22 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 187 Series Receptacles (Continued) Straight Receptacles (Continued) .220 [5.59] L .250 [6.35] A — Premier Line B — Budget Line .220 [5.59] E — Moldable Line Style A B 20-16 C E F Tab Fit .032 0.81 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .039 0.99 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 L .250 [6.35] C — Economy Line .225 [5.72] L .250 [6.35] Wire Range AWG .220 [5.59] L .250 [6.35] FASTON Receptacles .220 [5.59] .225 [5.72] F — Commercial Line Receptacle & Tab Combination Insulation Diameter .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 Material and Finish Steel, Nickel Plated — Brass .090-.130 2.29-3.30 .090-.130 2.29-3.30 Brass Brass, Tin Plated — Brass — Brass, Tin Plated .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 .090 2.29-3.30 or (2) 2.29 Brass Brass, Tin Plated — Brass, Tin Plated .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .060-.110 1.52-2.79 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 Brass Brass Brass, Tin Plated Brass Steel, Nickel Plated Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated Brass Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Brass Brass Brass, Tin Plated 1 No Insulation support. UL listed and CSA certified for 22- 20 AWG. 3 Also capable of accepting (2) 20 AWG wires. 4 2 5 Catalog 82004 Revised 7-06 Dimensions are shown for reference purposes only. Specifications subject to change. Stock Thickness .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .014 0.36 .014 0.36 .014 0.36 .014 0.36 .014 0.36 L (Overall Length) .590 14.99 .585 14.86 .585 14.86 .585 14.86 .585 14.86 .585 14.86 .475 12.07 .585 14.86 .585 14.86 .475 12.07 .475 12.07 .590 14.99 .590 14.99 .590 14.99 .475 12.07 .590 14.99 .590 14.99 .590 14.99 .585 14.86 .585 14.86 .615 15.62 .615 15.62 .615 15.62 .615 15.62 .615 15.62 R R R Terminal Part Number — X X 63850-1 X — X 61758-1 X — X 61758-2 X — X 42617-1 — X X 63959-1 X — X 42617-2 X — X 63785-11 X — X 63477-1 X — X 63477-2 X — X 42799-11 X — X 42799-21 X — X 42801-1 X — X 42801-2 X — X 61892-13 X — X 61969-11 X — X 60196-1 X — X 60196-2 — — — 63751-1 X — X 60214-1 X — X 60214-2 X — X 62139-15 X — X 62026-15 X — X 62026-25 X — X 63646-15 X — X 63646-25 Stress relieved. Tab stock thickness .020 [0.51]. 23 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 187 Series Receptacles (Continued) FASTON Receptacles Straight Receptacles (Continued) .220 [5.59] .220 [5.59] L .250 [6.35] A — Premier Line .225 [5.72] L B — Budget Line .220 [5.59] Style Tab Fit .020 0.51 18-16 or (2) 18 A .032 0.81 B E E — Moldable Line Insulation Diameter .105-.210 2.67-5.33 (2) .105 2.67 Max. . D L (Overall Length) Brass, Tin Plated .012 0.31 .590 14.99 X — X 60487-2 .105-.210 2.67-5.33 (2) .105 2.67 Max. . Brass .012 0.31 .590 14.99 X — X 60487-1 .105-.210 2.67-5.33 (2) .105 2.67 Max. . Brass, Tin Plated .012 0.31 .590 14.99 X — X 61945-1 .105-.210 2.67-5.33 (2) .105 2.67 Max. . Steel, Nickel Plated .012 0.31 .590 14.99 — X X 61945-2 Brass .012 0.31 .012 0.31 .014 0.36 .014 0.36 .014 0.36 .014 0.36 .014 0.36 .014 0.36 .014 0.36 .012 0.31 .014 0.36 .014 0.36 .014 0.36 .014 0.36 .585 14.86 .615 15.62 .640 16.26 .640 16.26 .640 16.26 .640 16.26 .640 16.26 .640 16.26 .640 16.26 .590 14.99 .640 16.26 .640 16.26 .640 16.26 .615 15.62 X — X 63769-1 X — X 63470-1 X — X 60742-1 X — X 60742-2 X — X 63749-24 — — — 63832-1 — — — 63832-2 X — X 63596-1 X — X 63596-2 X — X 1217149-1 X — X 62016-1 X — X 62016-2 X — X 63697-1 — — — .090-.130 2.29-3.30 .090-.130 2.29-3.30 .020 0.51 .180-.230 or 4.57-5.84 . (2) .110 2.79 Max. . .032 0.81 A D .020 0.51 F .032 0.81 .020 0.51 18-14 F — Commercial Line Receptacle & Tab Combination Stock Thickness .032 0.81 .020 0.51 .025 0.64 .225 [5.72] Material and Finish Brass Brass 18-14 or (2) 16 .225 [5.72] L .250 [6.35] D — Commercial Line Wire Range AWG L .250 [6.35] Brass, Tin Plated Brass, Tin Plated .180-.230 or 4.57-5.84 . (2) .110 2.79 Max. . Brass Brass, Tin Plated .180-.230 or 4.57-5.84 . (2) .110 Max. 2.79 . .110-.160 2.79-4.06 .150-.190 3.81-4.83 .150-.190 3.81-4.83 .150-.190 3.81-4.83 .110-.160 2.79-4.06 Brass Brass, Pre-Tin Brass, Tin Plated Brass Brass, Tin Plated Brass, Pre-Tin Brass, Tin Plated 1 No Insulation support. UL listed and CSA certified for 22- 20 AWG. 3 Also capable of accepting (2) 20 AWG wires. 4 2 5 Catalog 82004 Revised 7-06 Dimensions are shown for reference purposes only. Specifications subject to change. R R R Terminal Part Number 1217151-15 Stress relieved. Tab stock thickness .020 [0.51]. 24 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 187 Series Tab-Lok Flags Flag Receptacles, Insulation Support .220 [5.59] L .250 [6.35] .250 [6.35] A — Premier Line L .250 [6.35] B — Budget Line L .220 [5.59] Style A B 20-16 C D 18-14 (2)18 B Tab Fit .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .032 Insulation Diameter .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .170-.225 4.32-5.72 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 .110-.190 2.79-4.83 (2) .105 2.67 Max. . Material and Finish D — Moldable Line Brass, Tin Plated Stock Thickness .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 L (Overall Length) .530 13.46 .530 13.46 .530 13.46 .530 13.46 .530 13.46 .530 13.46 .530 13.46 .530 13.46 .575 14.61 .530 13.46 .530 13.46 .530 13.46 .530 13.46 .530 13.46 .530 13.46 .530 13.46 Brass, Tin Plated .014 0.36 .530 14.36 Brass Brass, Tin Plated Steel, Nickel Plated Brass, Silver Plated Brass, Tin Plated Steel, Nickel Plated Brass Brass, Tin Plated Brass Brass Brass Brass, Tin Plated Brass Brass, Tin Plated Brass .220 [5.59] .250 [6.35] C — Economy Line Wire Range AWG FASTON Receptacles .220 [5.59] R R R Terminal Part Number X — X 42486-1 X — X 42486-2 — X X 42486-3 X — X 42486-4 X — X 62591-1 — X X 63696-1 X — X 42618-1 X — X 42618-2 X — X 62817-1 X — X 63748-1 X — X 42800-1 X — X 42800-2 X — X 60529-1 X — X 60529-2 X — X 61029-1 X — X 61029-2 — X X 1217027-1 25 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 187 Series C-Crimp Flag Receptacles FASTON Receptacles C-Crimp Line A — 187 Series C-Crimp Flag Receptacles L Wire Range AWG 20-16 18-14 1 Style A A 16 & 18 AWG only. Tab Fit .020 0.51 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .100-.155 2.54-3.94 .100-.155 2.54-3.94 .100-.155 2.54-3.94 .100-.155 2.54-3.94 .250 [6.35] Material and Finish Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Phos. Bronze Phos. Bronze, Tin Plated .230 [5.84] Stock Thickness .014 0.36 .014 0.36 .014 0.36 .014 0.36 .016 0.41 .016 0.41 .016 0.41 .016 0.41 L (Overall Length) .522 13.26 .522 13.26 .522 13.26 .522 13.26 .535 13.59 .535 13.59 .535 13.59 .535 13.59 R R R X — X 1217009-1 X — X 1217009-2 X — X 1217010-1 X — X 1217010-2 1X1 — 1X1 1217244-1 X — X 1217244-2 1X1 — 1X1 1217527-1 X — X 1217527-2 187 Series F-Crimp Flags F-Crimp Line B — Center Strip with Insulation Support .256 [6.35] .221 [5.61] .445 [11.30] A — End of Wire with Insulation Support Wire Range AWG 26 Terminal Part Number Tab Insulation Fit Diameter .020 .060-.110 0.51 1.52-2.79 .020 .060-.110 0.51 1.52-2.79 22-18 A .032 .060-.110 0.81 1.52-2.79 .032 .060-.110 0.81 1.52-2.79 .020 .090-.130 20-16 B 0.51 2.29-3.30 .020 .060-.150 0.51 1.52-3.81 .032 .060-.150 0.81 1.52-3.81 B .032 .060-.150 18-14 0.81 1.52-3.81 .032 .060-.150 0.81 1.52-3.81 .032 C — 0.81 .020 .110-.150 or 2-.110 max 0.51 2.79-3.81 or 2-2.79 .020 .110-.150 or 2-.110 max 0.51 2.79-3.81 or 2-2.79 18-14 or (2) 18 A .032 .110-.150 or 2-.110 max 0.81 2.79-3.81 or 2-2.79 .032 .110-.150 or 2-.110 max 0.81 2.79-3.81 or 2-2.79 .020 .110-.150 or 2-.110 max 0.51 2.79-3.81 or 2-2.79 18 or (2) 18 A .032 .110-.150 or 2-.110 max 0.81 2.79-3.81 or 2-2.79 1 UL/CSA Approved for 18 & 16 AWG only Style Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. C — Center Strip with No Insulation Support Material and Finish Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass Brass Brass, Tin Plated Steel, Nickel Plated Brass Brass Brass, Tin Plated Brass Brass, Tin Plated Steel, Nickel Plated Steel, Nickel Plated Dimensions are shown for reference purposes only. Specifications subject to change. Stock Thickness 0.012 0.31 0.012 0.31 0.012 0.31 0.012 0.31 .012 0.31 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 0.012 0.31 0.012 0.31 0.012 0.31 0.012 0.31 0.012 0.31 0.012 0.31 L (Overall Length) 0.445 11.30 0.445 11.30 0.445 11.30 0.445 11.30 .596 15.14 .430 10.92 .430 10.92 .430 10.92 .430 10.92 .430 10.92 0.445 11.30 0.445 11.30 0.445 11.30 0.445 11.30 0.445 11.30 0.445 11.30 USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 R R R Terminal Part Number X — X 1742086-1 X — X 1742086-2 X — X 1742087-1 X — X 1742087-2 — — — 626412-1 X — X 63512-1 X — X 63316-1 X — X 63316-2 — X X 63316-3 X — X 63317-1 X1 — X1 1742088-1 X1 — X1 1742088-2 X1 — X1 1742089-1 X1 — X1 1742089-2 — X1 — 1742312-1 — X1 — 1742049-1 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 125 Series Receptacles Insulation Support FASTON Receptacles .160 [4.06] A- Receptacle with Insulation Support Wire Range AWG Style 22-18 A Tab Fit .020 0.51 Insulation Diameter .090-.110 2.29-2.79 Material and Finish Stock Thickness .010 0.25 Brass L (Overall Length) .635 16.13 R R R — — — Terminal Part Number 63705-1 110 Series Receptacles Straight Receptacles .150 [3.81] .148 [3.76] A — FASTON Receptacles with Insulation Support Wire Range AWG Style 30-28 A 26-22 B Fits Tab Type7 Tab Fit .020 0.51 .020 0.51 .016 0.41 .016 0.41 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .012 0.31 .016 0.41 .016 0.41 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .025 0.51 .025 0.51 .032 0.81 .032 0.81 1 — — 1 24-22 1 A 1 1 22-20 A 2 1 1 2 1 1 1 22-18 A 1 2 2 1 1 3 1 2 UL listed 22 AWG wire only. No Dimple. 4 3 B — FASTON Receptacles with No Insulation Support Insulation Diameter .020-.040 0.51-1.02 — Material and Finish Brass, Pre-Tin Brass, Tin Plated — Brass .040-.060 1.02-1.52 .040-.060 1.02-1.52 .040-.060 1.02-1.52 .040-.060 1.02-1.52 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .090-.130 1.52-2.54 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .090-.130 1.52-2.54 .090-.130 1.52-2.54 .120-.140 3.05-3.56 .120-.140 3.05-3.56 .120-.140 3.05-3.56 .060-.100 1.52-2.54 .060-.100 1.52-2.54 Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Side feed. Dimple at special location. Brass Brass, Pre-Tin Brass, Pre-Tin Brass Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin 5 6 Stock Thickness .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 C — Commercial Line Receptacle and Tab Combination L (Overall Length) .560 14.22 .327 8.31 .327 8.31 .635 16.13 .635 16.13 .510 12.95 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 Tab Thickness .020 [0.51]. Tab Thickness .032 [0.81]. 7 8 R R R Terminal Part Number — — — 62585-1 — — — 63837-1 — — — 61818-1 — — — 42415-1 X1 — X 42067-1 X — X 60089-2 X1 — X 63634-1 X — X 42236-1 — — — 60415-1 — — — 60118-1 — — — 62523-1 X — X 42068 X — X 42068-1 X — X 62094-1 X — X 62094-2 — — X 60729-1 — — — 63568-1 — — — 61158-1 X — X 60197-1 — — X 60577-1 Stress relieved. See page 29 for Mating Tab Designs. 27 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 110 Series Receptacles (Continued) FASTON Receptacles Straight Receptacles (Continued) .150 [3.81] .148 [3.76] A — FASTON Receptacles with Insulation Support Wire Range AWG Fits Tab Type8 Style A Tab Fit .032 0.81 .018 0.46 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .016 0.41 .016 0.41 .020 0.51 .020 0.51 .025 0.64 .032 0.81 .020 0.51 .020 0.51 .010 0.25 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .016 0.41 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .020 0.51 .020 0.51 1 1 1 22-18 C 1 1 1 1 2 20-18 (2) 20 1 B 1 1 1 — 20-18 B — 1 1 1 1 A 1 20-16 1 1 2 1 B 2 1 3 A — 18-14 — B 1 1 2 UL listed 22 AWG wire only. No Dimple. 4 3 B — FASTON Receptacles with No Insulation Support Insulation Diameter .120-.140 3.05-3.56 .080-.120 2.03-3.05 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .080-.120 2.03-3.05 .080-.120 2.03-3.05 Material and Finish Brass, Pre-Tin Brass Brass — Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin — Brass — Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Tin Plated Brass, Pre-Tin Brass, Pre-Tin Steel, Nickel Plated Brass, Pre-Tin Brass, Tin Plated Brass, Pre-Tin Steel, Nickel Plated Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Brass, Pre-Tin — — — — — .060-.100 1.52-2.54 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .120-.140 3.05-3.56 .150-.170 3.81-4.32 .120-.140 3.05-3.56 .120-.140 3.05-3.56 .120-.140 3.05-3.56 — — — .110-.190 2.79-4.83 .110-.190 2.79-4.83 — — Side feed. Dimple at special location. 5 6 Stock Thickness .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .012 0.30 .010 0.25 .010 0.25 C — Commercial Line Receptacle and Tab Combination L (Overall Length) .635 16.13 .630 16.00 .630 16.00 .630 16.00 .630 16.00 .630 16.00 .475 12.07 .475 12.07 .475 12.07 .475 12.07 .475 12.07 .475 12.07 .380 9.65 .380 9.65 .625 15.88 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .537 13.64 .537 13.64 .415 10.54 .625 15.88 .625 15.88 .475 12.07 .475 12.07 Tab Thickness .020 [0.51]. Tab Thickness .032 [0.81]. 7 8 R R R Terminal Part Number X — X 63954-1 — — — 63242-15 X — X 62003-15 X — X 62003-25 X — X 63961-15 — — — 1217145-16 — — — 42398-1 X — X 60967-1 X — X 42399-1 X — X 42399-2 — — — 62345-1 X — X 60601-1 X — X 62850-12 X — X 62850-22 — — — 62968-1 X — X 61408-1 — X X 1217102-1 X — X 61400-1 X — X 62191-1 X — X 62050-1 — X X 62050-2 X — X 63703-1 — — — 61457-1 X — X 63471-1 X — X 63560-1 — — — 63092-17 — — — 63093-12, 7 X — X 62474-13,4 X — X 62852-14 Stress relieved. See page 29 for Mating Tab Designs. 28 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) 110 Series F-Crimp Flags Flag Receptacles .018 [0.46] FASTON Receptacles .295 [7.49] .150 [3.81] .150 [3.81] A — FASTON Flag Receptacle with Insulation Support Wire Range AWG Style 26-22 B Fits Tab Type2 * * * * A * * * 22-18 * * * B * * * — — 22-16 C — 1 Tab Fit .020 0.51 .016 0.41 .020 0.51 .020 0.51 .025 0.64 .025 0.64 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .025 0.64 .032 0.81 .032 0.81 .015 0.38 .020 0.51 .020 0.51 .020 0.51 B — FASTON Flag Receptacle with Insulation Support Insulation Diameter .040-.080 1.02-2.03 .065-.100 1.65-2.54 .065-.100 1.65-2.54 .065-.100 1.65-2.54 .065-.100 1.65-2.54 .065-.100 1.65-2.54 .065-.100 1.65-2.54 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .060-.100 1.52-2.54 .060-.100 1.52-2.54 Material and Finish Brass, Pre-Tin Brass, Pre-Tin Brass, Pre-Tin Brass, Tin Plated Brass, Pre-Tin Brass, Tin Plated Brass, Pre-Tin Brass, Pre-Tin Brass, Tin Plated Brass — Brass, Pre-Tin Brass, Pre-Tin Steel, Nickel Plated Brass, Pre-Tin — Brass — Brass, Pre-Tin Brass, Pre-Tin — C — FASTON Flag Receptacle with No Insulation Support Stock Thickness .010 0.25 .010 0.25 .010 0.25 .012 0.30 .010 0.25 .012 0.30 .010 0.25 .010 0.25 .012 0.30 .012 0.30 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .012 0.30 .010 0.25 .010 0.25 L (Overall Length) .430 10.92 .460 11.68 .460 11.68 .460 11.68 .460 11.68 .460 11.68 .460 11.68 .430 10.92 .430 10.92 .430 10.92 .430 10.92 .430 10.92 .430 10.92 .295 7.49 .295 7.49 .295 7.49 .295 7.49 Terminal Part Number R R R 1X3 — X3 1742219-1 — — — 61459-1 X — X 61372-1 X — X 60605-1 — — — 61530-1 — — — 63592-1 X — X 61971-1 X — X 61481-1 X — X 61070-1 X — X 61070-2 — — — 1217138-1 X — X 62336-1 — — — 62336-2 — — — 63990-1 1X1 — X 60991-1 1X1 — X 61549-1 1X1 — X 62321-1 * No Tab Type 1 UL listed and CSA certified for 22-18 AWG. 2 See below for Mating Tab Designs. 3 UL listed and CSA certified for 22 AWG wire only. Mating 110 Series Tab Designs .110 [2.79] .280 [7.11] .218 [5.54] Mating 110 Series Tab Dimension Type 1 .110 [2.79] .110 [2.79] .280 [7.11] .280 [7.11] .130 [3.30] .133 [3.38] Mating 110 Series Tab Dimensions Type 2 Mating 110 Series Tab Dimensions Type 3 29 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) AMPLIVAR Receptacles FASTON Receptacles 250 Series FASTON Receptacles Stock Thickness — .016 [0.41] 1 2 3 Magnet Wire Range CMA mm2 Dia. Insulation Diameter Mating Tab Thk. Material Material Thickness 24-19 0.51-0.98 .050-.080 1.30-2.00 .020 0.51 Brass Tin Plated Brass .016 0.41 63623-11 63623-21 567451-22 23-19 or (2) 24 or (2) 26 0.60-0.98 or (2) 0.57 or (2) 0.45 .050-.100 1.30-2.55 .025 0.64 Brass .016 0.41 62069-13 567343-22 20-16 or (2) 23 or (2) 20 0.85-1.37 or (2) 0.63 or (2) 0.88 .100-.140 or 2.55-3.55 . (2) .060 1.52 Max. . .032 [0.81] 20-16 0.85-1.37 18-14 or (2) 17 1.02-1.71 .100-.140 2.55-3.55 .120-.170 or 3.05-4.30 . (2) .060 1.52 Max. . 18-14 or (2) 19 18-14 or (2) 19 1.02-1.71 1.02-1.71 .120-.170 3.05-4.30 .120-.170 3.05-4.30 Brass Tin Plated Brass .016 0.41 Part Number Applicator No. 60384-1 466010-12 60384-2 .020 0.51 Brass .016 0.41 62080-1 466010-12 .032 [0.81] Tin Plated Brass .016 0.41 60385-2 466816-12 .020 0.51 .020 0.51 Brass .016 0.41 .016 0.41 63622-11 466816-12 Brass 1217835-1 466816-12 Low insertion force Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. Mates to .025 [0.64] thick tab. 30 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) AMPLIVAR Receptacles (Continued) 187 Series FASTON Flag Receptacles FASTON Receptacles Stock Thickness — .016 [0.41] .045 [1.14] .240 [6.10] .232 [5.89] Magnet Wire Range CMA mm2 Dia. 1 2 500-1200 0.56-0.79 24-20 AWG 0.51-0.81 1200-2350 0.99-1.22 2000-4000 1.14-1.61 2000-4050 1.14-1.63 2000-4050 1.14-1.63 3000-6000 1.39-1.97 .4.35 [11.05] Insulation Diameter Mating Tab Thk. Material Material Thickness .020-.040 0.51-1.02 .020-.040 0.51-1.02 .020-.040 0.51-1.02 .020-.040 0.51-1.02 .020-.040 0.51-1.02 .020-.040 0.51-1.02 .020-.040 0.51-1.02 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .020 0.51 Tin Plated Brass .016 0.41 .016 0.41 .016 0.41 0.016 0.41 .016 0.41 .016 0.41 .016 0.41 Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Part Number Applicator No. 63942-1 566411-11 1217624-1 566411-11 63941-1 566410-11 1217955-1 566429-1 63940-1 680353-32 1217417-1 680353-32 1217899-1 566426-1 Standard Applicator for “G” Splice Terminator No. 356462-2. Quick-Change Applicator for “G” Splice Terminator No. 356462-1. 250 Series FASTON Flag Receptacles Stock Thickness — .018 [0.45] .070 [1.78] .305 [7.75] .600 [15.24] .300 [7.62] 1 Magnet Wire Range CMA mm2 Dia. Insulation Diameter Mating Tab Thk. Material Material Thickness Part Number Applicator No. 16-12 .120-.170 3.05-4.32 .032 0.81 Tin Plated Phos Bronze .018 0.45 63944-1 680421-31 1.29-2.13 Quick-Change Applicator for ”G” Splice Terminator No. 356462-1. 31 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 FASTON Tabs Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed 312 and 250 Series (High Temperature [343° C to 371° C]) S FASTON Tabs Tyco Electronics offers a variety of FASTON tabs in an assortment of configurations. The product line includes various weld type tabs, stud mounted tabs and wire crimp tabs. Also included in the product offering are high temperature tabs and test tabs. H L E W Style A Tyco Electronics’ high-temperature tab is designed to crimp to heating element wire. The tab end protrudes through a ceramic/hightemperature housing for mating with either a standard 250 or 312 FASTON receptacle. Style Tab Series Solid Wire Range AWG Thickness 312 22-15 A 22-15 250 20-15 20-15 Stock Thickness — .032 [0.81] B 250 22-15 1 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 L 1.570 39.88 1.570 39.88 1.500 38.10 1.500 38.10 1.500 38.10 1.500 38.10 Dimensions W E S .312 .387 .500 7.92 9.83 12.70 .312 .387 .375 7.92 9.83 9.53 .250 .312 .500 6.35 7.92 12.70 .250 .312 .500 6.35 7.92 12.70 .250 .312 .500 6.35 7.92 12.70 .250 .312 .370 6.35 7.92 9.40 Material and Finish H Terminal Part No.1 Nickel Plated 63300-1 Steel Nickel Plated Hole 63390-1 Steel Plated Dimple Nickel 63301-1 Steel Nickel Plated Hole 63522-1 Steel Nickel Plated Dimple 63104-1 Steel Nickel Plated Dimple 1217006-1.... Steel Hole Contact Technical Support for Tooling Application. .070 [1.78] .390 [9.91] .640 [16.26] Recommended Housing 32 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 312 Series and 250 Series FASTON Tabs (Mates with all “312” and “250” Series FASTON Receptacles) T 312 and 250 Series Weld Type Tabs Hole L Stock Thickness — .032 [0.81] W W .350 [8.89] A W .312 7.92 .250 6.35 A B Dimensions L T .550 .375 13.97 9.53 .825 .375 20.96 9.53 Material and Finish FASTON Tabs Style B Terminal Part No. Nickel Plated Steel 63770-1 Nickel Plated Steel 1217002-1 250 Series Stud Mount Type Tabs Stock Thickness — .032 [0.81] Dimple (Both Sides) .250 [6.35] .250 [6.35] .315 [8.00] B A Style A B Stud Diameter B .177 4.50 — — — .171 4.34 — .130 3.30 .145 3.68 .300 7.62 .300 7.62 Dimensions L E .715 .170 18.16 4.32 .715 .170 18.16 4.32 .635 — 16.13 .940 .125 23.88 3.18 .940 .125 23.88 3.18 .400 .170 10.16 4.32 .400 .170 10.16 4.32 T .295 7.49 .295 7.49 .295 7.49 .280 7.11 .280 7.11 .295 7.49 .295 7.49 Material and Finish Terminal Part No. R R Brass 63038-2 X — Tin Plated Brass 63038-1 X X Nickel Plated Steel 42559-1 X X Brass 1217558-1 — — Tin Plated Brass 1217558-2 — — Tin Plated Brass 42822-2 X X Tin Plated Brass 42822-4 X X 60465-1 60465-2 X X X X .171 4.34 .330 8.38 .375 9.53 .170 4.32 .295 7.49 Brass Tin Plated Brass .203 5.16 .197 5.00 .330 8.38 .330 8.38 .375 9.53 .375 9.53 .170 4.32 .170 4.32 .295 7.49 .295 7.49 Tin Plated Brass 61365-1 X X Tin Plated Brass 61499-1 X X 33 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 FASTON Tabs (Continued) Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed 250 Series Stud Mount Type Tabs (Continued) .250 [6.35] Stock Thickness — .032 [0.81] Dimple (Both Sides) .315 [8.00] C .250 [6.35] .250 [6.35] .315 [8.00] .315 [8.00] FASTON Tabs D Style E Stud Diameter .097 2.46 .130 3.30 C .171 4.34 D E .203 5.16 .125 3.18 .171 4.34 .130 3.30 B .250 6.35 .330 8.38 .270 6.86 Dimensions L E .440 .093 11.18 2.36 .440 .170 11.18 4.32 .440 .110 11.18 2.79 T .295 7.49 .295 7.49 .295 7.49 .330 8.38 .440 11.18 .170 4.32 .295 7.49 .313 7.95 .472 11.99 .235 5.97 .330 8.38 .068 1.73 .656 16.67 .394 10.00 .440 11.18 .440 11.18 .615 15.62 .125 3.18 .250 6.35 .295 7.49 .295 7.49 .205 5.20 .295 7.49 — .125 3.18 .120 3.05 .093 2.36 Material and Finish Terminal Part No. Brass 41339-1 X X Tin Plated Brass 42095-1 X X Tin Plated Brass 42117-2 X X Brass Tin Plated Brass 42214-1 42214-2 X X X X Tin Plated Brass 62314-2 X X Tin Brass 63971-1 — — Brass 41398-1 X X Brass 62166-1 X X Tin Plated Brass 42506-2 X X R R .250 [6.35] .315 [8.00] F Style Pairs 2 F 4 Stud Diameter .130 3.30 .171 4.34 .130 3.30 Dim. L .690 17.53 .690 17.53 1.455 36.96 Material and Finish Terminal Part No. Tin Plated Brass 41478 X X Brass 41617 X X Tin Plated Brass 41484 X X R R 34 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) .260 [6.60] .250 [6.35] 250 Series Stud Mount Type Tabs (Continued) .315 [8.00] Stock Thickness — .032 [0.81] Dimple (Both Sides) G Style Pairs 1 2 3 4 1 2 G 3 — 1 1 Dim. L .315 8.00 .690 17.53 1.065 27.05 1.440 36.58 .315 8.00 .690 17.53 1.065 27.05 Material and Finish Terminal Part No. Brass 41290-41 X X Brass 41291-41 X X Brass 41292-41 X X Brass 41370-41 X X Tin Plated Brass 41480-41 X X Tin Plated Brass 41481-41 X X Tin Plated Brass 41482-41 X X 42115-41 42115-61 41619-41 42802-11 X X X X X X X X 60080-21 X X .130 3.30 — .171 4.34 .315 8.00 Tin Plated Brass Brass Brass Tin Plated Brass .097 2.46 .315 8.00 Tin Plated Brass R R FASTON Tabs Stud Diameter .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 In continuous strip-form. .250 [6.35] .315 [8.00] .425 [10.80] .470 [11.94] .343 [8.71] H Style Stud Diameter Material and Finish Terminal Part No. H .130 3.30 Brass 62261-1 205 Series Stud Mount Type Tabs .295 [7.49] X X .125 [3.18] .250 [6.35] Tab Thickness — .032 [0.81] R R .300 [7.62] .205 [5.21] .322 [8.17] Stud Diameter Material and Finish Terminal Part No. .145 3.68 .130 3.30 Brass 62168-1 X X Brass 61836-1 X X R R 35 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 FASTON Tabs (Continued) Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed 187 Series Stud Mount Type Tabs — .435 [11.05] .187 [4.75] Hole in Tab .433 [11.00] .187 [4.75] .078 [1.98] FASTON Tabs .125 [3.18] D 1 2 .187 [4.75] .605 [15.37] .450 [11.43] E Stud Diameter .130 3.30 .197 5.00 B — C .145 3.68 .130 3.30 .145 3.68 .171 4.34 .130 3.30 .145 3.68 F .250 [6.35] .102 [2.59] .300 [7.62] .250 [6.35] E C .295 [7.49] .187 [4.75] D .320 [8.13] B .295 [7.49] A .300 [7.62] .250 [6.35] A Style .125 [3.18] .250 [6.35] .187 [4.75] .295 [7.49] .187 [4.75] .295 [7.49] .230 [5.84] — Stock Thickness .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 F Material and Finish Tin Plated Brass Tin Plated Brass Nickel Plated Steel Tin Plated Brass Tin Plated Brass Terminal Part No. Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Nickel Plated Steel 61951-1 R R X X X X X X 61407-3 X X 61761-22 X X 62576-12 X X 2 X X 63946-1 — — 1742041-1 — — 63771-11 — — 61914-1 61960-1 61664-1 1,2 Weld tab. Bent 45°. 36 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 250 Series Wire Crimp Tabs Dimple .250 [6.35] .250 [6.35] A — 250 Series Flag FASTON Tab Style 22-18 B A B 18-14 C 14-12 1 B Tab Thickness .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .080-.120 2.03-3.05 .080-.120 2.03-3.05 .080-.120 2.03-3.05 .110-.150 2.79-3.81 .110-.150 2.79-3.81 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .110-.170 2.79-4.32 .110-.170 2.79-4.32 Material and Finish C — 250 Series Wire Crimp Tab Stock L Thickness (Overall Length) .015 .815 0.38 20.70 .015 .815 0.38 20.70 .032 .500 0.81 12.70 .015 .810 0.38 20.57 .015 .810 0.38 20.57 .032 .775 0.81 19.69 .032 .775 0.81 19.69 .032 .775 0.81 19.69 .015 .810 0.38 20.57 .015 .810 0.38 20.57 Brass Brass, Tin Plated Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass Brass, Tin Plated Brass, Silver Plated Terminal Part No. R R R FASTON Tabs Wire Range AWG B — 250 Series Wire Crimp Tab — X X 42475-3 — X X 42475-4 X — X 42770-2 — X X 42474-3 — X X 42474-4 X — X 41411 X — X 41412 X — X 63761-11 — X X 61281-3 — X X 61362-2 Hole. 205 Series Wire Crimp Tabs Stock Thickness — .020 [0.51] .205 [5.21] .250 [6.35] .675 [17.15] A — 205 Series Wire Crimp 1 Wire Range AWG Style 18-14 A Tab Thickness .020 0.51 .020 0.51 Insulation Diameter .120-.150 3.05-3.81 .120-.150 3.05-3.81 Material and Finish Brass, Tin Plated Brass, Tin Plated R R R Terminal Part No. X — X 62531-1 X — X 63223-11 No hole. 37 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 FASTON Tabs (Continued) Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed 187 Series Wire Crimp Tabs .187 [4.75] .250 [6.35] .675 [17.15] A — 187 Series Wire Crimp Wire Range AWG Style 22-18 A FASTON Tabs 18-14 1 Tab Thickness .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 A Insulation Diameter .080-.120 2.03-3.05 .080-.120 2.03-3.05 .120-.150 3.05-3.81 .120-.150 3.05-3.81 .120-.150 3.05-3.81 Material and Finish Brass, Tin Plated Stock Thickness .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 Brass Brass Brass, Tin Plated Brass, Tin Plated R R R Terminal Part No. X — X 42490-3 X — X 42490-4 X — X 60850-1 X — X 60850-2 X — X 61687-21 Premilled dual stock thickness, Tab .032 [0.81], body .016 [0.41]. 110 Series Wire Crimp Tabs .110 [2.79] L .310 [7.87] .110 2.79 A - 110 Series Wire Crimp Wire Range AWG Style 26-22 A Tab Thickness .020 0.51 .020 0.51 .032 0.81 .020 0.51 .020 0.51 .032 0.81 .020 0.51 A 22-18 B 20-16 1 A Insulation Diameter B — 110 Series Wire Crimp Tab with Insulation Support Material Stock L and Finish Thickness (Overall Length) Brass, .020 .490 Tin Plated 0.51 12.45 Brass, .020 .490 Copper over Tin Plated 0.51 12.45 Brass, .020 .490 Tin Plated 0.51 12.45 Brass, .020 .485 Pre-Tin Plated 0.51 12.32 Brass, .020 .570 Pre-Tin Plated 0.51 14.48 Brass, .032 .625 Tin Plated 0.81 15.88 Brass, .020 .570 Pre-Tin Plated 0.51 14.48 — — — — — .070-.130 1.78-3.30 — R R R Terminal Part No. X — X 62887-1 X — X 62887-2 X — X 63932-1 X — X 62122-1 X — X 62384-1 X — X 63138-1 — — — 1217118-11 .052 [1.32] Dia. Hole. .060 Series Wire Crimp Tabs Stock Thickness — .032 [0.81] .110 [2.79] .050 [1.27] L .312 [7.92] .060 [1.52] A - .060 Series Wire Crimp Wire Range AWG Style 23-19 A 22-16 A 18-14 1 B Tab Thickness .032 0.81 .032 0.81 .032 0.81 .032 0.81 B — .060 Series Wire Crimp Tab with Insulation Support Insulation Diameter — — — .080-.120 2.03-3.05 Material and Finish Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated L (Overall Length) .740 18.80 .740 18.80 .740 18.80 .500 12.70 R R R Terminal Part No. X — X 63497-11 X — X 63893-1 X — X 63753-11 — — — 1217591-1 AMPLIVAR Connector Type Serrations for Magnet Wire. 38 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 250 Series Test Tabs .250 [6.35] (Mate with all “250” Series FASTON Receptacles) .250 [6.35] Mechanical A Style A B 1 2 3 Electrical B Stud Diameter Stock Thickness .125 3.18 .032 0.81 .020 0.51 .032 0.81 Dimensions L E T .625 .125 .295 15.88 3.18 7.49 .635 .125 .295 16.13 3.18 7.49 .625 .125 .295 15.88 3.18 7.49 .032 0.81 1.010 25.65 .145 3.68 — — Material and Finish R R Terminal Part No. Brass X X 60447-11,3 Brass — — 63633-12 Brass — — 63274-12 Tin Plated Steel Brass Brass — — — — — — 62627-13 62627-23 62627-32 FASTON Tabs The mechanical tab is mounted onto AMP gauge 100505 for testing of receptacle insertion/ extraction requirements. Double-ended test tabs are also available for electrical and temperature rise testing. Tyco Electronics has readily available a variety of UL 310 constructed tabs for mechanical testing of FASTON, Ultra-Fast FASTON and Positive Lock receptacles. These tabs are designed for electrical test setups as outlined in UL 310 (See instruction sheet 408–7432 for recommended procedure mechanical test). Mechanical test tab for use with AMP gauge number 100505. Test tab with hole for Positive Lock. Dimple. 205 Series Test Tabs .205 [5.21] .205 [5.21] Mechanical A Style A B 1 Electrical B Hole Stock Diameter Thickness .125 3.18 .145 3.68 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .020 0.51 .032 0.81 B — — — — — — Dimensions L E .605 .090 15.37 2.29 .605 .090 15.37 2.29 1.276 — 32.41 1.276 — 32.41 1.276 — 32.41 1.276 — 32.41 T .295 7.49 .295 7.49 Material and Finish R R Terminal Part No. Brass X X 60613-11 Brass X X 60613-21 — Tin Plated Steel — — 60921-4. — Brass — — 60922-1. — Brass — — 60921-1. — Tin Plated Steel — — 60922-5. Mechanical test tab for use with AMP gauge number 100505. 39 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 FASTON Tabs (Continued) Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed 187 Series Test Tabs (Mates with all “187” Series Receptacles) .187 [4.75] .187 [4.75] Mechanical A Style FASTON Tabs A B 1 Pairs Electrical B Stud Stock Diameter Thickness L Dimensions E T .020 0.51 .605 15.37 .090 2.29 .295 7.49 .032 0.81 .605 15.37 .090 2.29 .295 7.49 .020 0.51 1.276 32.41 — — .032 0.81 1.276 32.41 — — .125 3.18 — .145 3.68 1 Material and Finish R R Brass Tin Plated Brass Brass Brass Tin Plated Brass Brass Tin Plated Steel Tin Plated Brass Brass Tin Plated Steel X — — X X — X — X X Terminal Part No. 60443-11 60443-51 63248-11 60443-21 60443-61 63248-21 60920-41 60920-51 62298-11 62298-21 X — — X X — X — X X Test Tab with Hole. 125 Series Test Tabs (Mates with all “125” Series Receptacles) .125 [3.18] Mechanical A Style Pairs A — Stud Stock Diameter Thickness .125 3.18 .020 0.51 Dimensions L E T .570 .090 .295 14.48 2.29 7.49 Material and Finish R R Brass — — Terminal Part No. 63747-1 110 Series Test Tabs (Mates with all “110” Series Receptacles) .110 [2.79] Mechanical A Style A B Stud Diameter .125 3.18 .145 3.68 Electrical B Stock Thickness .020 0.51 .032 0.81 .016 0.41 .020 0.51 .020 0.51 Dimensions L E T .570 .090 .295 14.48 2.29 7.49 .570 .090 .295 14.48 2.29 7.49 .570 .090 .295 14.48 2.29 7.49 1.151 — — 29.24 1.151 — — 29.24 Material and Finish R R Terminal Part No. Brass X X 62061-1 Brass — — 62061-2 Brass — — 62061-3 Tin Plated Steel X X 62628-1 Brass X X 62628-2 40 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) AMPLIVAR Terminals 187 Series FASTON Tabs Board Thickness — A = .062–.072 [1.57–1.83] Stock Thickness — A = .020 [0.51] B = .032 [0.81] A Wire Range AWG mm2 Style B B Dim. L Material 0.1-0.2 Tin Plated Brass 22-16 0.3-1.4 Tin Plated Brass 15-12 1.6-3.0 Tin Plated Brass .935 23.75 1.015 25.78 1.015 25.78 A 2 — — 63484-12 — — 62447-1 — — 62445-1 FASTON Tabs 27-23 Part Number R R Varnish resist coating. 250 Series FASTON Tabs Stock Thickness — .032 [0.81] Wire Range AWG mm2 16-12 1.3-3.0 Material R R Tin Plated Brass — — Part Number Quick-Change Applicator3 62922-12 466510-1 2 Varnish resist coating. 3 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. 250 Series FASTON Tabs (Continued) L Stock Thickness — .032 [0.81] E .250 [6.35] .250 [6.35] T B A Style 27.5-23 — Tin Plated Brass 400-1,360 25-19.5 — Tin Plated Brass Dimensions L E T .580 .342 45 14.73 8.69 .650 .450 16.51 11.43 30 Tin Plated Brass .225 5.72 CMA Wire Range AWG 200-566 Material mm2 A B — 23-19 0.2-0.6 .583 14.81 15 R R Part Number — — 63136-1 — — 63140-1 — — 63165-1 41 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles Product Facts Full line of PCB tabs and receptacles n Straight and right angle tabs available in .250, .187 and .110 series n Receptacles produced in .250/.205 x .032 or .025. Standard or low insertion force receptacles available. n Strip product for automatic insertion n Compatible with industry insertion equipment or full line of equipment available from Tyco Electronics Printed Circuit Board Tabs and Receptacles n Tyco Electronics now offers a complete line of Printed Circuit Board tabs and receptacles. Tyco Electronics PCB product can be found in switches and on control boards around the world. Our product offering includes .250, .187 and .110 series vertical tabs, .250 and .187 right angle tabs and .250/.205 vertical receptacles. Product is available in loose piece and strip form. In a short time, our product offering has grown from a handful of part numbers to over four dozen salable parts. We continue to add to our product family as design changes, innovation and customers‘ requirements expand. Insertion equipment is available for our entire strip product. The semi-automatic, air-powered Modular Insertion System (MIS) Bench machine is available for customers with moderate insertion requirements. The compact, fully automatic Comp-U-Sertor II machine is available for applications where larger volumes will be inserted and where programmable, microprocessor controlled equipment is desired. Insertion heads for both pieces of equipment are interchangeable, requiring less equipment investment. Tyco Electronics will also custom build a complete “pass through” system for high-end customer applications. The Tyco Electronics product has been designed to be compatible with industry insertion equipment. In many cases, this product will work as a “drop in” replacement for existing product. In some cases, slight modifications or minor tooling changes are necessary. Please consult Technical Support or the Global Applications Tooling Group for more details. Tyco Electronics is one of the only companies that offers printed circuit board tabs and receptacles as well as the crimp to wire receptacles and tabs that offer a complete solution for your packaging needs. 42 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. W Piece1 .312 7.92 1 .502 12.75 .547 13.89 .552 14.02 E .125 3.18 .157 3.99 .150 3.81 .312 7.92 .312 7.92 .312 7.92 Material and Finish Terminal Part No. Loos Strip2 R R Tin Plated Brass X X 63839-13 — Tin Plated Brass X X 63986-1 — Tin Plated Brass — — 1217566-1 X — — — 62409-13 1217056-1 — .295 7.49 .622 15.80 .125 3.18 .312 7.92 Tin Plated Brass X — .125 3.18 .175 4.45 .312 7.92 .312 7.92 Tin Plated Brass X X 62650-13 — .280 7.11 .487 12.37 .532 13.51 Tin Plated Brass X X 63650-13 — .622 15.80 .125 3.18 .452 11.48 Tin Plated Brass X — X — — 63755-13 63900-1 — Board Hole Size:.060/.053 [1.52/1.35] Dia. Insertion equipment available. Printed Circuit Board Tabs and Receptacles 2 Dimensions L K Stock Thickness — .032 [0.81] Board Hole Size — .100 ± .002 [2.54 ± 0.05] Dia. Material and Finish R R Tin Plated Brass 1 X X Terminal Part No. Loose Piece Strip1 63066-1 63067-1 Insertion equipment available. 43 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs (Continued) K Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. .200 .312 [5.08] [7.92] 1 Printed Circuit Board Tabs and Receptacles 2 L Dimensions K E X X X — X X X — Terminal Part No. Strip1 Loose Piece 63862-12 — 63824-1 63849-1 — 1217136-1 — 1217421-1 .552 14.02 .150 3.81 .312 7.92 Tin Plated Brass .582 14.78 .180 4.57 .312 7.92 Tin Plated Brass .650 16.51 .710 18.03 .150 3.81 .150 3.81 .410 10.41 .470 11.94 Tin Plated Brass X X 1217126-12 — .780 26.18 .150 3.81 .540 13.72 Tin Plated Brass — — 1217125-1 1217169-1 Tin Plated Brass — X — X 1217127-1 — — 1217167-1 Material and Finish R R Insertion equipment available. Dimple. Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. .312 [7.92] L .125 [3.18] .200 [5.08] Dimension L 1.062 26.97 1.207 30.66 Material and Finish R R Terminal Part No. Tin Plated Brass X X 63949-1 Tin Plated Brass X X 63950-1 44 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) L 250 Series Printed Circuit Board Tabs (Continued) Hole Right Angle Printed Circuit Board Tab Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. .150 [3.81] E .200 [5.08] Dimensions E L .312 .800 7.92 20.32 .358 .630 9.09 16.00 .738 1.00 18.74 25.40 1 Material and Finish Terminal Part No. Strip1 Loose Piece R R Tin Plated Brass X X 63951-1 1217754-1 Tin Plated Brass — — 928814-1 — Tin Plated Brass — — 63952-1 — Insertion equipment available. 205 Series Printed Circuit Board Only Stock Thickness — .020 [0.51] Board Hole Size — .100 – .095 [2.54 – 2.41] Dia. 1 Material and Finish Tin Plated Brass X X 62411-11 Tin Plated Brass X X 60284-21 L .250 [6.35] Stock Thickness — .016 [0.41] .200 [5.08] .295 [7.49] .330 [8.38] .290 [7.37] .295 [7.49] Fits Tab Style A .032 (LIF) 0.81 . .032 . 0.81 . .025 (LIF) 0.64 . .025 0.64 B C . . .020 . 0.51 . .250 x .016 6.35 x 0.41 Spade .100 [2.54] .062 [1.57] A A 2 Terminal Part No. R R Loose piece only. .250/.205 Printed Circuit Board Receptacle 1 Printed Circuit Board Tabs and Receptacles Dimensions L W .525 .070 13.34 1.78 .545 .160 13.84 4.06 .295 [7.49] B Dimensions A L .075 .480 1.91 12.19 .075 .480 1.91 12.19 .075 .480 1.91 12.19 .510 12.95 .075 1.91 .480 12.19 Material and Finish C R Strip R Part No. Loose Piece Tin Plated Brass — — 63968-1 — Tin Plated Brass — — 63969-1 1217080-1 Tin Plated Brass — — 63994-1 — Tin Plated Brass — — 1217137-12 — Tin Plated Brass — — 1217180-1 — — — 1217107-11 — — — 62751-1 — — Tin Plated Phos Bronze — — Tin Plated Brass 62806-1 Horizontal mount. .180 [4.57] length — solder legs. 45 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Printed Circuit Board Tabs Stock Thickness — .020 [0.51] .187 [4.75] .187 [4.75] A B .187 [4.75] C Type Board Thickness A Printed Circuit Board Tabs and Receptacles B C 1 2 .055 1.38 .062 1.57 .062 1.57 .062 1.57 T .250 6.35 .250 6.35 — .250 6.35 Dimensions L E .332 .250 8.43 6.35 .332 .250 8.43 6.35 .545 .250 13.84 6.35 .332 .250 8.43 6.35 Material and Finish H .283 7.19 .283 7.19 R R Terminal Part No. Pre-Tin Brass X X 61543-12 Pre-Tin Brass X X 62403-12 — Tin-Plated Brass X X 61907-11 .303 7.70 Pre-Tin Brass X X 62221-12 Loose piece only. Insertion equipment available. .045 [1.14] .250 [6.35] .200 [5.08] .125 [3.18] Tab Part No. Thickness 1 2 Board Dimensions Terminal Material R R Hole Size .032 0.81 .053-.057 1.35-1.45 .020 0.51 .050-.054 1.27-1.37 L .487 12.37 .487 12.37 .440 11.18 H .280 7.11 .285 7.24 .312 7.92 and Finish Tin Plated Brass Tin Plated.. Brass Tin Plated Brass Strip2 X X 63525-11 X X 63603-1 X X 63838-1 Loose Piece 1217057-11 1217131-1 — Dimple. Insertion equipment available. 46 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Printed Circuit Board Tabs Hole .150 [3.81] (Continued) E .312 [7.92] .490 12.45 .250 6.35 Tin Plated Brass X — X — Terminal Part No. Loose Piece Strip3 63860-11 — 1217133-1 — .710 18.03 .635 16.13 .470 11.94 .395 10.03 Tin Plated Brass X X 1217124-1 Tin Plated Brass — — — .490 12.45 .250 6.35 Tin Plated Brass X X 63823-1 Dimensions L E Tab Thickness .032 0.81 .020 0.51 L .200 [5.08] Material and Finish R R — 1217332-12 63982-1 1 Dimple. No hole or dimple. 3 Insertion equipment available. 2 Right Angle Printed Circuit Board Tab .575 [14.61] .122-.128 [3.10-3.25] .250 [6.35] .055 Hole [1.40] Printed Circuit Board Tabs and Receptacles .187 [4.75] .294 [7.47] .045-.050 [1.14-1.27] .150 [3.81] .200 [5.08] 1 Stock Thickness Board Hole Size Material and Finish .032 0.81 .053-.057 1.35-1.45 Tin Plated Brass .020 0.51 .050-.054 1.27-1.37 Tin Plated Brass R R X — X — X — X — Terminal Part No. 1217061-1. 1217756-11 1217062-1. 1217156-11 Loose piece. Tab Caps 187 and 250 Series .380 [9.62] .155 [3.94] 1 Tab Size Material UL 941 Color “187” Series .020 [0.51] Thick “250” Series .032 [0.81] Thick Nylon V2 Natural Nylon V2 Natural Dimensions T W .320 .260 8.13 6.60 .380 .320 9.65 8.13 Insulator Part No. 360041-1 360042-1 Flammability rating. 47 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) .110 Series Printed Circuit Board .110 [2.79] Stock Thickness — .020 [0.51] L .110 [2.79] L .280 [7.11] .280 [7.11] A B .158 [4.01] .280 [7.11] .110 [2.79] .110 [2.79] L .280 [7.11] C Dim. L .490 12.45 Material and Finish A Mating Hole Diameter .060-.055 1.52-1.40 Tin Brass X X 61134-31 B .067-.063 1.70-1.60 .485 12.32 Tin Brass X X X X 61968-12 62437-11 .490 12.45 .622 15.80 .910 23.11 .550 13.97 .622 15.80 .490 12.45 .545 13.84 Tin Brass X X 62395-12 Tin Brass X X 63756-12,3. Tin Brass — — 63794-14. Tin/Lead — — 1217121-11. Tin Brass — — 1217514-1 Pre-tin/ Pre-copper X X 62669-12 Tin Brass — — 1217577-12 Style C Printed Circuit Board Tabs and Receptacles D D .044-.048 1.12-1.22 .067-.073 1.70-1.85 .062-.068 1.57-1.73 Terminal Part No. R R 1 Loose piece only. Insertion machine available. 3 .032 [0.81] Stock. 4 .060 [1.52] Tab width. 2 Right Angle Printed Circuit Board Tabs .528 [13.41] .118 [3.00] .114 [2.90] .197 [5.00] Tab Thickness .032 0.81 .020 0.51 PCB Hole Dia. +0/-.01 [+0/-.03] .055 1.40 .051 1.30 .315 [8.00] Material and Finish R R Terminal Part No. Tin Plated Brass — — 725963-2 Tin Plated Brass — — 725996-2 48 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series FASTON Tab Adapters Fits Tab — .032 [0.81] A B .248 [6.30] .067 [1.70] .182 [4.62] .296 [7.52] .295 [7.49] .031 [0.79] .710 [18.03] .302 [7.67] D C Style Stock Thickness .018 Recpt. 0.46 A .032 Tabs 0.81 B .018 0.46 D 1 2 .016 0.41 .016 0.41 .016 Recpt. 0.41 .032 Tabs 0.81 Dimensions L E .650 16.51 .770 19.56 .305 7.75 .300 7.62 .700 11.78 — Tin Plated Brass — — — — — — — Material and Finish R R Brass Terminal Part No. X X X — X X X — X X 61765-21 1217033-1 61810-2 63918-12 Nickel Plated Steel — — 151302-2 — Brass (90°) — — 152422-1 — Brass — — 726308-1 Tin Plated Brass 61765-1 Printed Circuit Board Tabs and Receptacles C W No tab stop on receptacle. Fits .025 [0.64] thick tab. 187 Series .560 [14.22] FASTON Tab Adapters .650 [16.51] .250 [6.35] A Style A Stock Thickness .013 Recpt. 0.33 .020 Tabs 0.51 .013 Recpt. 0.33 .032 Tabs 0.81 Receptacle Fits Tab Material and Finish .020 0.51 Tin Plated Brass X X 61045-2 .032 0.81 Tin Plated Brass X X 63699-1 R R Terminal Part No. 49 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) Tab Receptacles Wire Range AWG mm2 Printed Circuit Board Tabs and Receptacles 26-22 0.12-0.4 A B C D E F Type Insul. Dia. Range Stock Thk. Material and Finish Fits Tab B .035-.065 0.89-1.65 .010 .025 Pre-Tin Brass A .040-.080 1.02-2.03 .010 0.25 .031 x .093 0.79 x 2.36 .045 x .045 1.14 x 1.14 .045 x .045 1.14 x 1.14 .031 x .062 0.79 x 1.57 .031 x .062 0.79 x 1.57 .031 x .062 0.79 x 1.57 .031 x .062 0.79 x 1.57 .031-.062 0.79-1.57 .015 x .050 0.38 x 1.27 .037 x .125 0.94 x 3.18 .031 x .062 0.79 x 1.57 .031 x .062 0.79 x 1.57 .010 x .093 0.25 x 2.36 .010 x .093 0.25 x 2.36 .032 x .103 0.81 x 2.62 .020 x .103 0.51 x 2.62 .020 x .156 0.51 x 3.96 .010 x .110 0.25 x 2.79 .060 x .250 1.52 x 6.35 Brass Tin Plated Beryllium Copper Tin Plated Brass Gold Plated Brass 24-20 0.2-0.6 B .040-.080 1.02-2.03 .010 0.25 Tin Plated Brass Gold Plated Brass Tin Plated Brass 22-20 22-18 0.3-0.6 F — E — .010 0.25 .010 0.25 A .060-.110 1.52-2.79 .010 0.25 .050-.085 1.27-2.16 .010 0.25 Tin Plated Brass Tin Plated Brass Tin Plated Brass Gold Plated Brass 0.3-0.9 B Pre-Tin Brass Pre-Tin Brass Pre-Tin Brass .080-.120 2.03-3.05 .010 0.25 D — C — .010 0.25 .025 0.64 B 20-18 0.5-0.9 Pre-Tin Brass Tin Plated Brass 18-14 0.8-2.0 Brass Brass E .190 4.83 .130 3.3 .130 3.3 .187 4.75 .187 4.75 .187 4.75 .187 4.75 .187 4.75 .145 3.68 .190 4.83 .130 3.3 .130 3.3 .190 4.83 .190 4.83 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .520 13.2 Dimensions L .475 12.06 .372 9.45 .372 9.45 .462 11.73 .462 11.73 .462 11.73 .462 11.73 .462 11.73 .310 7.87 .425 10.8 .372 9.45 .372 9.45 .480 12.19 .480 12.19 .480 12.19 .480 12.19 .480 12.19 .380 9.65 .985 25.02 W .120 3.05 .095 2.41 .095 2.41 .090 2.29 .090 2.29 .090 2.29 .090 2.29 .090 2.29 .070 1.78 .160 4.06 .090 2.29 .090 2.29 .120 3.05 .120 3.05 .126 3.2 .126 3.2 .179 4.55 .148 3.76 .250 6.35 Part No. 61813-15 60524-1 60524-5 60900-11 60900-2 60900-42 60900-57 63887-1 62352-1 41989 61489-1 61616-1 63391-13,4 63391-24. 60252-16 60432-16 62399-1 62589-1 60312-1 1 Available in loose piece form, order Part No. 61454-1. Reverse reel of 60900-1. 3 Loose piece form, of Part No. 63391-2. 4 Compliant base. 5 No dimple. 6 Dimple. 7 Reverse reel of 60900-2. 2 50 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series Product Facts .250 x .032 [6.3 x 0.8] FASTON Tabs built on 5 mm centerlines n Shrouded Header Assembly that conforms to the European RAST 5 Standard n Mating Tyco Electronics Connector Families include AMP Positive Lock RAST 5 Connector System, AMP Standard Timer RAST 5, AMP multifitting, AMP multifitting MKII, AMP MONO-SHAPE TAB MKI, and AMP MONO-SHAPE MKII n Vertical and Right-Angle Versions available in 2 through 8 positions n Tin Plated Brass Tabs are Standard, Silver Plated Tab Versions are available upon Request n Lead Free Design is RoHS and ELV Compliant n UL 94 V-0 Housing meets Glow Wire IEC 60695-1 Section 30.2.3 – 750° NO FLAME n Agency approvals will include UL, CSA, TUV, and VDE The AMP FASTON RAST 5 Tab Header Assembly system is designed to provide a RAST 5 interface to a Printed Circuit Board. The RAST 5 Standard defines and standardizes the connector mating interface. 250 Series Tabs are placed on 5mm center lines with a plastic shroud that has keying, polarization, and locking features that help prevent mismating of the corresponding RAST 5 Female Receptacle Housing. The Header Assembly is designed to accept any RAST 5 compliant Female receptacle system or individual Quick Connects. The most common application for this product is for Household Appliance Controls where OEM’s want to minimize the possibility of crossed wires. It is also suited for other applications such as Gaming, Vending, and Exercise Equipment controls as well as Residential, Commercial and Industrial HVAC and light industrial equipment. The system comes fully assembled and is easily press fit into the board for the soldering operation. Preassembly of the tabs into the Header ensures tab perpendicularity to the board. The solder leg PCB layout is based on the Industry Standard for similar systems available on the market. To further ensure correct placement onto the board, the vertical system includes a plastic post which allows Header placement to be polarized. Printed Circuit Board Tabs and Receptacles n Material UL 94 V-0, 6/6 Nylon See Tyco Electronics Catalogs 296599, 889803, 1308197, 1308209 for the complete line of RAST products. 51 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series .587 [14.90] A (Continued) A .504 [12.80] .504 [12.80] .587 [14.90] .660 [16.70] .705 [17.90] Vertical Orientation PCB Tab Position 1 .098 [2.50] Right Angle Orientation Ø .098 Hole for [2.50] Polarizing Peg .197 Typ. [5.00] PCB Tab Position 1 .197 Typ. [5.00] .049 [1.25] .049 [1.25] .252 [6.40] .049 [1.25] .197 Typ. [5.00] Ø .053 ± .001 Typ. [1.35 ± 0.05] .197 Typ. [5.00] .049 [1.25] .394 [10.00] Ø .053 ± .001 Typ. [1.35 ± 0.05] Edge of PCB Printed Circuit Board Tabs and Receptacles Vertical Orientation PCB Layout (Ref.) from Component Side No. of Positions 2 3 4 5 6 7 8 Right Angle Orientation PCB Layout (Ref.) from Component Side RAST 5 Configuration Dim. A 02-A 02-B 02-C 02-E 02-G 02-I 02-P 03-A 03-B 03-D — 04-A 04-B 04-C 04-F 04-G — 05-B — — — 06-A 06-D 07-C — — — 08-D — 08-C .484 [12.30] .484 [12.30] .484 [12.30] .484 [12.30] .484 [12.30] .484 [12.30] .484 [12.30] .681 [17.30] .681 [17.30] .681 [17.30] .681 [17.30] .878 [22.30] .878 [22.30] .878 [22.30] .878 [22.30] .878 [22.30] .878 [22.30] 1.075 [27.30] 1.075 [27.30] 1.075 [27.30] 1.075 [27.30] 1.272 [32.30] 1.272 [32.30] 1.469 [37.30] 1.469 [37.30] 1.469 [37.30] 1.469 [37.30] 1.665 [42.30] 1.665 [42.30] 1.665 [42.30] Part Numbers Vertical Right Angle 521382-2 521384-2 1-521382-2 1-521384-2 2-521382-2 2-521384-2 3-521382-2 3-521384-2 4-521382-2 4-521384-2 5-521382-2 5-521384-2 6-521382-2 6-521384-2 521382-3 521384-3 1-521382-3 1-521384-3 2-521382-3 2-521384-3 3-521382-3 3-521384-3 521382-4 521384-4 1-521382-4 1-521384-4 2-521382-4 2-521384-4 3-521382-4 3-521384-4 4-521382-4 4-521384-4 5-521382-4 5-521384-4 521382-5 521384-5 1-521382-5 1-521384-5 2-521382-5 2-521384-5 3-521382-5 3-521384-5 521382-6 521384-6 1-521382-6 1-521384-6 521382-7 521384-7 1-521382-7 1-521384-7 2-521382-7 2-521384-7 3-521382-7 3-521384-7 521382-8 521384-8 1-521382-8 1-521384-8 2-521382-8 2-521384-8 Refer to the Tyco Electronics Customer Drawing for additional details. For more information related to the RAST 5 Standard, see Tyco Electronics Literature Distribution no. 1308243. 52 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Housings Product Facts n Straight, right angle, multiple position and special application housings available n Various materials and temperature ratings available n Accept FASTON receptacles n Special application housings include Microswitch, gas valve and water valve housings n Available in .250, .205, .187 and .110 Series n Translucent plastic insulating sleeves in both straight and flag configurations gas valve connectors, and various other special application connectors. Many of these housings are available in both V-2 and V-0 rated materials. Translucent plastic insulating sleeves are available for use with FASTON receptacles and flags. FASTON Housings FASTON housings are designed to be used with the FASTON terminal line. They come in sizes ranging from .250, .205, .187 and .110 and are available in multiple positions and configurations. Included in this line are special connectors, including water valve connectors, Microswitch connectors, 53 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) AMPIP Post-Insulation Pods Flag Style Receptacle Housings A .250 Series B .250 Series Style Material UL 941 A B 1 2 Nylon Nylon Color Insulation Dia. Max. L C .250 Series Dimensions T W H Part Number V2 Natural .210 5.33 .787 19.99 .266 6.76 .448 11.38 .360 9.14 1-480298-0 1-480307-1 V0 Natural Nat. 150° .787 19.99 .787 19.99 .266 6.76 .266 6.76 .448 11.38 .448 11.38 .360 9.14 .360 9.14 1-480307-7 V2 .210 5.33 .210 5.33 V2 Natural .140 3.56 or .732 . 18.59 (2) .110 2.79 .180 4.57 .460 11.68 .315 8.00 .210 5.33 .230 5.84 .380 .400 9.65 10.16 .430 .320 10.92 8.13 C Vinyl HB Blue D Nylon V2 Natural .150 3.81 .175 4.45 .710 18.03 .699 17.75 1-480307-6 1-480296-0 1-480306-1 1-480019-6 1-480487-2 D .187 Series Type Accepts Terminal Continuous Strip “250” Series Flag FASTON Tab-Lok Receptacles 41531, 41532, 42511, 61156, 63445 X X “250” Series Flag FASTON Commercial Receptacle 60290, 60736, 62418 X X — — X — Loose Piece Continuous Strip Loose Piece Loose Piece Loose Piece R R “250” Series F-Crimp Flag FASTON “187” Series Tab-Lok Flag FASTON2 Flammability rating of plastic material. Does not accept commercial series. FASTON Housings Straight Style Receptacle Housing A .250 Series Style Type A Loose Piece Color Insulation Dia. Max. V2 Natural V2 Natural V2 Natural V0 Natural V2 Natural 150° .260 6.60 .224 5.69 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .187 4.75 .187 4.75 .169 4.30 .161 4.10 Material UL 941 Nylon Black V2 Natural V0 Natural V2 Natural Polypropylene V2 1 Clear L .961 24.40 1.03 26.20 .920 23.37 .920 23.37 .920 23.37 .920 23.37 .995 25.30 .995 25.30 .960 24.40 .960 24.40 Dimensions T W .181 .358 4.60 9.10 .225 .490 6.70 12.40 .280 .390 6.60 9.91 .280 .390 6.60 9.91 .280 .390 6.60 9.91 .280 .390 6.60 9.91 .193 .354 4.90 9.00 .193 .354 4.90 9.00 .181 .366 4.60 9.30 .181 .362 4.60 9.20 H .314 8.00 .285 7.20 .298 7.57 .298 7.57 .298 7.57 .298 7.57 .252 6.40 .252 6.40 .209 5.30 .209 5.30 Part Number Accepts Terminal R R 171706-1 X X 521053-1 — — X X 280232 . — — 280232-6 — — 336369-1 X — 735075 . X — 1-480416-0 1-480416-7 1-480416-8 1-480416-1 “250” Series FASTON Receptacles Flammability rating of plastic material. 54 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) AMPIP Post-Insulation Pods (Continued) Straight Style Receptacle Housing B .250 Series C .205/.187 Series Style Type Material UL 941 B C D E 1 Loose Piece Loose Piece Loose Piece Loose Piece Nylon V2 Nylon D .110 Series E .110 Series Dimensions T W H Color Insulation Dia. Max. L Part Number Natural .125 3.18 .955 24.26 — Natural .180 4.57 .775 19.69 .225 5.72 .338 8.59 .245 6.22 Natural .170 4.32 .775 19.69 .215 5.46 .308 7.82 .235 5.97 Natural .150 3.81 .790 20.07 — .235 5.97 .240 6.10 Black .150 3.81 .790 20.07 — .235 5.97 .240 6.10 Natural — .550 13.97 .205 5.21 .225 5.72 .200 5.08 .570 .190 14.48 4.83 V2 Nylon V2 Nylon V2 Accepts Terminal “250” Series FASTON Economy Receptacles 42660, 42743, 42845, 61202 “205” Series FASTON Receptacles 42197, 42198, 1-480418-0 42710, 42712, 42713, 60904 “187” Series FASTON Receptacles 42373, 42374, 1-480435-0 42452, 42453, 42617, 60487, 60573, 62137, 62138, 62187, 63475, 63477 “110” Series FASTON Receptacles 42067, 42068, 1-480417-0 42236, 42398, 42399, 42415, 60118, 60197, 60577, 60601, 60729, 61158, 61400, 1-480417-1 61457, 61818, 62050, 62094, 62191, 62345 “110” Series FASTON 360040-1 61070, 61481, 62336 1-480458-0 R R X X X X X X X X X X Flammability rating of plastic material. Insulation Sleeves For FASTON Receptacle Style FASTON Series Material — Soft Vinyl Chloride Cloudy 250 .138 3.50 A 205 187 110 250 B 187 .189 4.80 .098 2.50 .087 2.20 .098 2.50 .071 1.80 .098 2.50 .126 3.20 .189 4.80 .126 3.20 E Dimensions L W H .748 19.00 .945 24.00 .315 8.00 .138 3.50 .866 22.00 .787 20.00 1.18 30.00 1.38 35.00 .787 20.00 .709 18.00 .709 18.00 .591 15.00 1.06 27.00 .984 25.00 1.38 35.00 1.57 40.00 .984 25.00 .906 23.00 .906 23.00 .787 20.00 .315 8.00 .138 3.50 .300 16.00 Part Number 170823-3 170823-2 FASTON Housings D .079 2.00 .098 2.50 .126 3.20 1-170823-8 1-170823-5 .315 8.00 .138 3.50 .315 8.00 .256 6.50 .228 5.80 .228 5.80 .138 3.50 .118 3.00 .827 21.00 .157 4.00 .083 2.10 .571 14.50 .728 18.50 .335 8.50 .177 4.50 .488 12.40 .587 14.90 .256 6.50 .118 3.00 1-170823-9 2-170823-0 .087 2.20 170823-6 4-170823-1 1-170823-3 1-170823-4 170823-9 170823-1 170891-1 170891-2 3-170823-8 55 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) Multi-Position Housings .250 [6.35] Series .375 [9.53] .220 [5.59] .379 [9.63] 1.082 [27.48] .379 [9.63] 1.082 [27.48] .220 [5.59] A A Nylon B C 1 B Material Nylon Nylon UL 941 V2 V0 V2 V2 Part Number 520987-1 520987-2 520987-4 521065-1 521066-1 Color Black Natural Black Black Black .220 [5.59] .900 [22.86] .900 [22.86] Style .220 [5.59] .375 [9.53] C Accepts Terminals R R .250 Low Insertion Terminals X X .250 Low Insertion Terminals .250 Low Insertion Terminals X X X X Flammability rating of plastic material. Multi-Position Housings L FASTON Housings .187 [4.75]/.250 [6.35] Series Z W H A Style Material UL 941 Color Natural A Nylon V2 Black Yellow 1 2 Z .400 10.16 .400 10.16 .400 10.16 Dimensions W H .732 .340 18.59 8.64 .732 .340 18.59 8.64 .732 .340 18.59 8.64 L .715 18.16 .715 18.16 .715 18.16 Part Number Accepts Terminal R R 520171-12 520171-22 63306, 63365, 63475, 63477, 63609, 63648 X X 520171-32 Flammability rating of plastic material. Accepts (1) .187 [4.75] and (1) .250 [6.35] receptacle. 56 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) Multi-Position Housings .110 [2.79] Series L L L L Z Z Z Z W H H A Style Material UL 941 A Nylon V2 Nylon V2 Polyester HB Nylon V2 Polyester Nylon D C 1 2 C Dimensions W H Z L Black Yellow Black Yellow Natural Natural Black .224 5.69 .470 11.94 .305 7.75 .825 20.96 .224 5.69 .444 11.28 .315 8.00 .827 21.01 .224 5.69 .668 16.97 .235 5.97 .825 20.96 HB Black V2 Black .224 5.69 .224 5.69 .668 16.97 .444 11.28 .235 5.97 .315 8.00 .825 20.96 .866 22.00 B H H B Color W W W D Part Number Accepts Terminal2 520206-2 520206-3 520217-2 520217-3 520217-4 520219-1 520219-2 62942, 63021, 63093 X X 62942, 63021, 63093 X X 62942, 63021, 63093 X X 63093 X X 520219-4 520220-2 R R Flammability rating of plastic material. For dimensions see Tyco Electronics customer drawing. Housings for Special Applications 60° Appliance Connectors FASTON Housings .750 [19.05] 60° 1.315 [33.40] .532 [13.51] .146 [3.71] .506 [12.85] .238 [6.05] .775 [19.69] .269 [6.83] .161 [4.09] A 1 1.190 [30.23] .775 [19.69] B C Eaton Dryer Timer Connector Style Material UL 941 Color Part Number Accepts Terminals A Nylon V2 521251-1 110/187 X — 520978-1 110/187 X X B Nylon V2 520978-2 110/187 X X C Nylon V2 Natural 150°C Natural Natural 150°C Natural 521004-1 187 LIF X X R R Flammability rating of plastic material. 57 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) Housings for Special Applications (Continued) .380 [9.65] Appliance Connectors (Continued) .920 [23.37] .380 [9.65] .920 [23.37] .588 [14.94] .588 [14.94] 1.257 [31.93] .963 [24.46] .294 [7.47] A T-Motor Connector B T-Motor Connector .375 [9.53] 1.132 [28.75] .920 [23.37] 1.00 [25.40] .973 [24.71] 1.618 [41.10] .394 [10.01] 1.886 [47.90] .309 [7.85] .630 [16.00] D C Potter & Brumfield Relay .380 [9.65] .380 [9.65] .920 [23.37] .920 [23.27] FASTON Housings .294 [7.47] Typ. 1.551 [39.40] 1.257 [31.93] .294 [7.47] Typ. E T-Motor Connector 1 F T-Motor Connector Style Material UL 941 Color A B C D E F Nylon Nylon Nylon Nylon Nylon Nylon V2 V2 V2 V2 V2 V2 Natural Black Black Black Natural Natural Part Number 521069-1 521070-1 521140-1 521148-1 521123-1 521124-1 Accepts Terminals 250 LIF 250 LIF 63981-1 187 LIF/ 250 LIF 250 LIF 250 LIF R R X X X X X X X X X X X X Flammability rating of plastic material. 58 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) Housings for Special Applications (Continued) Microswitch Connectors A B B C 1 Loose Piece Nylon Loose Piece Nylon Loose Piece Nylon Dimensions T W H 1.035 .307 .520 26.30 7.80 13.20 1.035 .307 .520 26.30 7.80 13.20 1.035 .307 .770 26.30 7.80 19.50 1.035 .307 .770 26.30 7.80 19.50 Color Insulation Dia. Max. V2 Natural V0 Natural V2 Natural V0 Natural .157 4.00 .157 4.00 .157 4.00 .157 4.00 L 1.720 43.70 1.720 43.70 1.720 43.70 1.720 43.70 V2 Natural Red Natural .170 4.32 1.655 .845 42.04 21.46 .317 .875 8.05 22.23 .170 4.32 .170 4.32 1.405 .845 35.69 21.46 1.405 .845 35.69 21.46 .317 .875 8.05 22.23 .317 .875 8.05 22.23 Style Type Material UL 941 A C .187 Series V0 V2 Natural V0 Natural Part Number Accepts Terminal R R 174712-1 170324, 170325, 170326 X X 170324, 170325, 170326 X X “187” Series FASTON Receptacles 42373, 42374, 42452, 42453, 42617, 60487, 60573, 62137, 62187 X X 1-174712-1 172075-1 1-172075-1 520212-1 520212-2 520212-3 360010-1 360010-2 Flammability rating of plastic material. .370 [9.40] Gas Valve Connectors .370 [9.40] 1.190 [30.23] .544 [13.82] .970 [24.64] .625 [15.88] .743 [18.87] FASTON Housings A .970 [24.64] B Natural Natural Part Number 521306-1 521307-1 Accepts Terminal 1217345-1 1217345-1 Accepts Terminal 250 Series FASTON and Positive Lock Mark III Terminals. Examples include 63306 and 63854. Style Material UL 94 Color A B Nylon Nylon V2 V2 R R X X X X Wax Motor Connector .576 [14.72] .394 [10.00] .980 [24.89] .370 [9.40] A Style Material UL 94 Color Part Number A Nylon V0 Natural 521766-1 R R X X 59 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) 250 Series Water Valve Coil Connector .380 [9.65] This connector is designed to mate with the Appliance Industry’s Standard Water Valve Coil. The connector is suitable for such applications as washing machine mixing valves, dishwasher fill valves, and refrigerators with automatic ice makers. The housing has a unique internal cavity design to accommodate either two Positive Lock or two Budget and LIF FASTON receptacles. 1.080 Ref. [27.43] 1.080 Ref. [27.43] .040 [1.02] .380 [9.65] .595 [15.11] .595 [15.11] .290 [7.37] .290 Ref. [7.37] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 2 Plcs. A B Product Facts n n n .960 [24.38] Helps prevent terminal back-out of housing through plastic retention feature .980 [24.89] Higher disengagement forces possible with Positive Lock or Low Insertion Force (LIF) FASTON receptacles (Hole required in mating tab) .960 [24.38] .212 [5.38] .595 [15.11] .595 [15.11] .285 [7.24] .326 [8.28] 1.310 [33.27] Recognized under the Component Program of Underwriters Laboratories, Inc., File Nos. E28476 and E13288. .981 [24.92] C D R FASTON Housings Style A Material Nylon UL 942 V2 V0 B Nylon V0 V2 V2 C Nylon V0 D Nylon V2 Color4 Natural Red Black Green Blue Yellow Brown Natural Red Blue Natural Red Natural Natural Red Red Green Blue Natural Putty Blue Part Accepts Number 520935-1 520935-2 520935-33 520935-4 520935-5 250 Series FASTON and 520935-6 Positive Lock Mark II Terminals. 520935-7 Examples Include 42400, 42510, 63306, 630971, 1-520935-1 631191, 632391, and 1703281 1-520935-2 1-520935-5 521229-1 521229-2 521588-1 521253-1 521253-2 1-521253-2 250 Series FASTON and 1-521253-3 Positive Lock Mark III Terminals. 1-521253-7 Examples Include 63306 and 63854 521119-1 521119-2 521119-4 R R X X X X X — X X X X X X — X X X X X X X 1 For Positive Lock Mark II Receptacles, refer to pages 75-80. Flammability rating of plastic material. 3 Weather resistant material. 4 Additional colors available. 2 60 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) 187 Series Water Valve Coil Connector .591 [15.01] .882 [22.40] .280 [7.11] .201 [5.11] .685 [17.40] .394 [10.01] .630 [16.00] .280 [7.11] .921 [23.39] .280 [7.11] .201 [5.11] .201 [5.11] .957 [24.31] .957 [24.31] A 15mm Centerline .957 [24.31] B 10mm Centerline Style Material UL 94 A Nylon V0 B Nylon V0 C Nylon V0 Color Natural Black Yellow Blue Natural Black Yellow Blue Red Natural Yellow Green Blue Part Number 176498-1 176498-2 176498-4 176498-6 179720-1 179720-2 179720-4 179720-6 179720-7 353148-1 353148-4 353148-5 353148-6 C 16mm Centerline Accepts Terminals 170324, 170325, 170326 170324, 170325, 170326 170324, 170325, 170326 FASTON Housings 61 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line FASTIN-FASTON Connectors These are the multipleconnector version of the basic FASTON Product Line. Primarily used as harness connectors, they make possible simultaneous and quick attachment of up to eight separate circuits with a maximum of 19 leads. Some housings can be panel mounted or left freehanging and is ideally suited for such applications as electric ranges, washers, dryers and other appliances and automotive wiring. Receptacles and tabs, with the exception of small locking lances to help retention in housing, are similar to those in the FASTON Product Line. FASTIN-FASTON connectors are CSA approved and recognized under the component program of Underwriters Laboratories Inc. FASTIN-FASTON Product Line Notes: Temperature range of housing is rated at up to 125°C to permit use of assembly in areas of relatively high temperatures. Circuits are identified by numbered points on both male and female housings. 62 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 312 Series .345 [8.76] Housing .950 [24.13] .690 [17.53] .870 [22.10] Material Nylon 1.100 [27.94] UL 94 V2 Color Black Part Number 480100-1 312 Series Receptacles Fits Tab — .032 [0.81] Thick .900 [22.86] .380 [9.65] .358 [9.09] Wire Range AWG 20-16 18-14 16-12 Insulation Diameter .090-.130 2.29-3.30 .083-.122 2.11-3.10 .160 Max. 4.06 . Material and Finish Terminal Part Number Brass 160557-1 Tin-Plated Brass 160863-4 Tin-Plated Brass 160251-2 312 Series Tab Tab Thickness — .032 [0.81] Thick 1.228 [31.20] .630 [16.00] .307 [7.80] Wire Range AWG Material and Finish Terminal Part Number Brass 170105-1 FASTIN-FASTON Product Line 12-10 Insulation Diameter .149-.193 3.78-4.90 63 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series .410 Max. [10.41] .260 [6.60] Single Circuit Connectors (Housings) 1.280 [32.51] .529 Max. [13.44] .945 [24.00] .393 [9.98] Receptacle Housing Material UL 941 Color V2 V2 V2 V0 Natural Black Red Natural Nylon 1 Tab Housing Part Numbers Receptacle Tab 480054-3 480053-3 480054-4 480053-4 480054-5 480053-5 521290-1 521289-1 R R X X X X X X X X Flammability rating. 250 Series .080 [2.03] Receptacles with Mating Dimple (For use with single circuit connectors) .295 [7.49] .750 [19.05] .305 [7.75] Fits Tab — .032 [0.81] Stock Thickness — .016 [0.41] Wire Range AWG Insulation Diameter 18-14 .100-.170 2.54-4.32 16-12 (2) 16 11-10 1 2 Material and Finish Brass Tin-Plated Brass Brass .160-.210 4.06-5.33 (2) .130 Max. 3.30 .157-.205 3.99-5.21 Terminal Part Number 42281-1 42281-2 60634-11 Quick-Change Applicator No.2 687940-2 687940-2 687940-2 R R X X X X X X Brass 60249-1 X X 466057-2 Tin-Plated Brass 60249-2 X X 466057-2 Brass Tin-Plated Brass 160914-1 160914-2 — — — — — — No front slot. Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. 250 Series Tabs (For use with single or multiple circuit connectors) .250 [6.35] .250 [6.35] .620 [15.75] Stock Thickness — .015 [0.38] .620 [15.75] A B FASTIN-FASTON Product Line Wire Range Style Tab Insulation Dim. AWG Thk. Diameter L 22-18 A .032 0.81 .085-.125 2.16-3.18 1.105 28.07 A .032 0.81 .100-.170 2.54-4.32 1.105 28.07 B .016 0.41 .032 0.81 .120-.145 3.05-3.68 .120-.170 3.05-4.32 1.100 Tin-Plated Brass 27.94 1.105 Tin-Plated Brass 28.07 18-14 14-10 1 2 Material Terminal and Finish Part No. Brass 62553-11 Tin-Plated Brass 62553-31 Brass 42460-11 Tin-Plated Brass 42460-21 A 42580-21 60701-1 X X X X X X X X Quick-Change Applicator No.2 687982-2 687982-2 687839-2 687839-2 X X 687839-2 X X 466092-2 R R 1 Used for back-to-back with a combined thickness of .032 [0.81]. Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. 64 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series 6 Circuit Connectors (Housings) .945 [24.00] .710 [18.03] 1.500 [38.10] .760 [19.30] Receptacle Housing 1 2 Material UL 941 Color Nylon V2 Natural Black 1.275 [32.39] 1.240 [31.50] Tab Housing Part Numbers Receptacle Tab 480003-5 480004-5 1-480281-02.. 1-480282-0... R R X X X X Flammability rating. No mounting ears. 250 Series .035 [0.89] Receptacles without Mating Dimple (For use with multiple circuit connectors) .295 [7.49] .750 [19.05] .305 [7.48] Fits Tab — .032 [0.81] Stock Thickness — .012 [0.30] Wire Range AWG 22-18 18-14 16-12 or (2) 16 12-10 1 Insulation Diameter .085-.125 2.16-3.18 .060-.100 1.52-2.54 .100-.170 2.54-4.32 .160-.210 4.06-5.33 or (2) .130 3.30 Max. .134-.200 3.40-5.08 Material and Finish Terminal Part Number Quick-Change Applicator No.1 Tin-Plated Brass 60295-2 X X 687981-2 Tin-Plated Brass 60413-1 X X 687979-3 Brass Tin-Plated Brass 42100-1 42100-2 X X X X 687932-2 687932-2 Tin-Plated Brass 60253-2 X X 466058-2 Brass Pre-Tin-Plated Brass 180351-1 180351-2 — — — — — — R R Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. .525 [13.34] 250 Series 2.125 [53.98] 8 Circuit Connectors (Housings) .945 [24.00] FASTIN-FASTON Product Line Mating Face 8 Circuit Connectors (Receptacle Housing) 1 2 Material UL 941 Color Nylon V2 Natural Housing Part Number 480173-1. 520965-12 R R X X Flammability rating of plastic material. All circuits accept receptacles without locking dimple. 65 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series 8 Circuit Connectors (Housings) (Continued) Lead End Proper Terminal Placement in Receptacle Housing Wire Range AWG Circuits Locking Dimple 22-18 1, 2, 3, 4, 7 & 8 No 1, 2, 3, 4, 7 & 8 No 18-14 5&6 Yes 1, 2, 3, 4, 7 & 8 No 5&6 Yes 16-12 or (2) 16 1 2 Insulation Range .085-.125 2.16-3.18 .060-.100 1.52-2.54 .100-.170 2.54-4.32 .100-.170 2.54-4.32 .160-.210 4.06-5.33 or (2) .130 3.30 Max. Terminal Part Number1 .160-.210 4.06-5.33 or (2) .130 3.30 Max. R R 60295 X X 60413 X X 42100 X X 422812 X X 60253 X X 602492 X X For dimensions and plating, refer to Terminal Specifications. Power receptacle with locking dimple. .658 [16.71] 2.240 [56.90] 1.275 [32.39] Mating Face 8 Circuit Connectors (Tab Housings) 1 Material UL 941 Color Nylon Nylon V2 V2 Natural Black Housing Part Number 480174-1 480174-7 R R X — X — Flammability rating. Lead End (Back of Housing) FASTIN-FASTON Product Line Proper Terminal Placement in Tab Housings Wire Range AWG Circuits 22-18 1 thru 8 (All) 1 thru 8 (All) 18-14 1, 7 & 8 14-10 1 2 1 thru 8 (All) Insulation Range .085-.125 2.16-3.18 .100-.170 2.54-4.32 .120-.145 3.05-3.68 .120-.170 3.05-4.32 Terminal Part Number1 R R 625532 X X 424602 X X 425802 X X 607012 X X For dimensions and plating, refer to Terminal Specifications. Back-to-back. 66 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series 2 Circuit “T” Housing .303 [7.70] .550 [13.97] .400 [10.16] .910 [23.11] .630 [16.00] 1.173 [29.79] .784 [19.91] .261 [6.63] .406 [10.31] Receptacle Housing 1 2 Material UL 941 Color Nylon V2 Black Tab Housing Part Numbers Receptacle Tab 480115-3 — — 480116-32 R R — X — X Flammability rating. For use only with “Fish Hook” Tabs. “Packard Style Receptacles” .250 [6.35] .319 [8.10] Wire Range AWG Insulation Diameter 18-14 .154 3.91 Max.. ........ 1 Material and Finish Brass Pre-Tin-Plated Brass Brass Pre-Tin-Plated Brass .690 [17.53] Terminal Part Number 640417-111 640417-211 640418-111 640418-211 Applicator No. R R — — — — — — — — 466704-2 466704-2 466704-2 466704-2 No Dimple. 250 Series “Fish Hook” Tabs .268 [6.81] 1.065 [27.05] 1.015 [25.78] .248 [6.30] .308 [7.82] A FASTIN-FASTON Product Line .248 [6.30] B Wire Range Style Stock Insulation Material Terminal AWG Thck. Diameter and Finish Part Number .032 .100-.142 Brass 640416-1 0.81 2.54-3.61 18-14 A .032 .110-.142 Tin-Plated Brass 640416-2 0.81 2.79-3.61 .032 .090-.130 16-14 B 60794-2 0.81 2.29-3.30 Tin-Plated Brass R R Applicator No. — — 466707-4 — — 466707-4 — — 687888-6 67 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 187 Series .675 [17.15] Modular Connector Housings .275 [6.99] .290 [7.37] 1.160 [29.46] 1.565 [39.75] 1.565 [39.75] .187 [4.75] .320 [8.13] .145 Dia. [3.68] 1.325 [33.66] Receptacle Housing 1 2 .320 [8.13] 1.325 [33.66] .145 Dia. [3.68] Tab Housing Material UL 941 Color Nylon V2 Natural Part Numbers Receptacle Tab 1-480252-0 1-480251-02 — 2-480251-02 R R X X X X Flammability rating. Special mounting mates with all receptacle housings listed above. .040 [1.02] 187 Series Modular Connector Receptacles .220 [5.59] Fits Tab — .016 [0.41] Insulation Diameter — .090-.130 [2.29-3.30] or (2) .110 [2.79] Max. Wire Range AWG 20-16 or (2) 20 1 Stock Thickness .012 0.30 .750 [19.05] Material and Finish Terminal Part No. Pre-Tin Brass 60435-1 R R X X Quick-Change Applicator No. 1 687993-2 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. 187 Series Modular Connector Tabs Tab Thickness — .016 [0.41] Insulation Diameter — .090–.130 [2.29-3.30] or (2) .110 [2.79] Max. .145 [3.68] Wire Range AWG 20-16 or (2) 20 Material and Finish Terminal Part No. Pre-Tin Brass 60434-1 R R X X Quick-Change Applicator No. 1 687995-2 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. FASTIN-FASTON Product Line 1 Stock Thickness .016 0.41 .955 [24.26] 68 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 110 Series Receptacle Housings .197 [5.00] .197 [5.00] Typ. .181 [4.60] .173 [4.39] W W H H H L W A L B Number of Positions Material Color A 1 Nylon Natural B 2 Nylon Natural 2 Nylon Natural 3 Nylon Natural D W L D C Type C 1 L H 4 Nylon Natural 4 Nylon Natural Dimensions W H L .236 .236 .710 5.99 5.99 18.01 .248 .442 .710 6.30 11.23 18.01 .551 .200 .710 14.00 5.00 18.03 .748 .200 .710 19.00 5.00 18.03 .945 .200 .710 24.00 5.00 18.03 .423 .344 .708 10.74 8.74 17.98 Part Number R R 626062-01 — — 626064-01 — — 925014-01 — — 925015-01 — — 925016-01 — — 626056-01 — — Not shown. 110 Series Tab Housings W W L L H H A B W 1.417 [35.99] H H L L .819 [20.80] W C D Number of Positions Material Color A 1 Nylon Natural B 2 Nylon Natural 3 Nylon Natural 3 Nylon Black 4 Nylon Natural C D Dimensions W H L .327 .327 1.00 8.31 8.31 25.43 .264 .516 1.00 6.71 13.11 25.43 .629 .284 1.08 15.98 7.21 27.48 .629 .284 1.08 15.98 7.21 27.48 .512 .433 1.08 13.00 11.00 27.33 Part Number FASTIN-FASTON Product Line Type R R 626063-0 — — 626065-0 — — 925475-1 — — 925475-2 — — 626057-0 — — 69 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 110 Series Receptacles .146 [3.71] Wire Range AWG 24-20 22-18 20-16 18-14 Tab Fit .032 0.81 .020 0.51 .032 0.81 .032 0.81 .250 [6.35] Insulation Diameter .050-.080 1.27-2.03 .080-.120 2.03-3.05 .080-.120 2.03-3.05 .060-.110 1.52-2.79 .550 [13.97] Material and Finish Terminal Part No. Pre-Tin Brass 1217281-2 — — Pre-Tin Brass ....63241-3 — — Pre-Tin Brass ....62572-6 — — Pre-Tin Brass 1217321-2 — — R R 110 Series Tabs .110 [2.79] .500 [12.70] .110 [2.79] .866 [22.00] A Wire Range AWG Style A 20-16 .866 [22.00] B Tab Thk. .032 0.81 .032 0.81 Insulation Diameter .090-.120 2.30-3.05 .090-.120 2.30-3.05 Material and Finish Tin-Plated Brass Tin-Plated Brass Terminal Part No. R R 160743-4 X X 160762-4 — — 1 FASTIN-FASTON Product Line B .500 [12.70] 70 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Receptacles — Loose Piece Faston terminals have been designed for speed of application using selected terminating machines; however, hand tools are available for those terminals listed. RECEPTACLES 250 Series Wire Range AWG 22-18 18-14 18-12 16-12 14-10 12-10 Strip Part No. 41772 61988-2 41274 41774 42219-1 61944-1 61944-2 42100-1 42100-2 42281-1 42281-2 60290-2 41532 42742-1 41728 41450 62049-2 60851-1 Loose Piece Part No. 60878-2 62274-1 41729 42025-1 60705-1 60279-1 60279-2 42238-1 42238-2 42282-1 42282-2 60419-2 41898 60102-1 42021 61227-1 62090-1 60851-3 Description Premier Receptacle Receptacle/Tab Combination Premier Receptacle Hermetic Receptacle Premier Receptacle Piggyback Receptacle Piggyback Receptacle FASTIN-FASTON FASTIN-FASTON FASTIN-FASTON FASTIN-FASTON “F” Crimp Flag Tab-Lok Flag Tab-Lok Flag Premier Receptacle Premier Receptacle Piggyback Hermetic Flag Hand Tool Part No. 91514-1 91514-1 90165-1 90165-1 90165-1 189508-1 189508-1 720725-1 or 91557-1 — 90165-1 — 90045 47417 47417 47094 90120 — — FASTON Receptacles — Loose Piece FASTON Terminals Strip/Loose Piece Cross Reference Receptacles 187 Series Wire Range AWG 20-16 Strip Part No. 42452-1 42452-2 42373-2 60435-1 62026-1 Loose Piece Part No. 42566-1 42566-2 42638-2 60520-1 62228-1 Description Premier Receptacle Premier Receptacle Premier (No Insulation) FASTIN-FASTON Piggyback Receptacle Hand Tool Part No. 91509-1 91509-1 — 90088 — Receptacles 110 Series Wire Range AWG 22-18 Strip Part No. 42068-1 62003-2 60900-1 Loose Piece Part No. 42470-1 62112-2 61454-1 Strip Part No. 60294-1 41412 42460-2 63066-1 Loose Piece Part No. 61316-1 41778 42565-2 63067-1 Strip Part No. 62395-1 Loose Piece Part No. 62836-1 Description Receptacle Receptacle/Tab Combination Tab Receptacle Hand Tool Part No. 91511-1 — 59528-1 250 Series Tabs Wire Range AWG 22-18 18-14 N/A Description FASTIN-FASTON Crimp Type FASTIN-FASTON P.C.B. Tabs Hand Tool Part No. 91514-1 — 90165-1 — 110 Series Tabs Wire Range AWG N/A Description P.C.B. Tabs Hand Tool Part No. — 71 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles Positive Lock Receptacles Product Facts n Reduced insertion force n Locks onto tabs containing holes n Housing insulates and serves as a removal tool n “Snap” action tells assembler receptacle is mated properly n Terminated by automatic or semi-automatic equipment n Single and multiple circuit housings available n Recognized under the Component Program of Underwriters Laboratories Inc., File Nos. E66717 and E28476 R n Certified by Canadian Standards Association File No. LR7189A R Positive Lock receptacles are specifically designed to provide ease of assembly and secure retention to mating tabs. These unique features are attainable by the reduced insertion force of the product and the locking dimple. The receptacle locks onto mating tabs containing holes and is removable only by deflecting an integrally designed depressor prior to withdrawal. The depressor can be deflected manually by thumb pressure, or automatically by a cam inside a specially designed nylon housing. If the housing is employed, removal of the terminal from the tab is performed by simply applying withdrawal force to the housing. In addition to providing a means of disconnecting the terminal, the housing performs its traditional insulating function. Aside from reduced insertion forces, Positive Lock receptacles give the assembler a definite mechanical “snap” when the terminal is correctly seated over the mating tab. This facilitates correct assembly in hard-to-reach areas such as under dashboards, recessed switch tabs, etc. Safety is enhanced by the locking capability of the product. Unless the depressor is deliberately deflected, either manually or by withdrawal force applied directly to the optional housing, a terminal will not easily come off of the tab. Thus, the potential of exposed live parts or disruption of critical circuitry due to improperly seated or accidentally removed terminals is greatly reduced. 72 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark I 250 Series Receptacles Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] Recognized under the Component Program of Underwriters Laboratories Inc., UL File No. E28476 .291 [7.39] .878 [22.30] R Wire Range Insulation AWG Diameter 18-14 14-11 12-10 1 2 Brass/Pre-Tin Receptacle Part Numbers Quick Change Hand Tool Applicator No.2 R R 1-160759-1 X X 567181-2 654174-1 63812-11 X X 680140-2 — Brass/Tin Brass/Tin 154718-3 X — 466542-3 525651-1 Brass/Tin 154717-3 X — 466883-2 525651-1 Brass/Pre-Tin 790319-3 — — 567417-2 — Positive Lock Receptacles .090-.130 2.29-3.30 .135-.195 3.43-4.95 .095-.155 2.41-3.94 .140-.170 3.56-4.32 .135-.200 3.43-5.08 20-16 Material and Finish “A” Style Housing only. Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. Receptacle Housings Material — 94 V-2, 6/6 Nylon 1 Position .387 [9.83] .220 [5.59] .283 [7.19] .955 [24.26] .357 [9.07] .445 [11.30] .430 [10.92] .214 [5.44] Style . A . B H A 1.020 [25.91] .354 [8.99] B T 2 Position 1 .715 [18.16] .705 [17.91] .394 [10.01] Part No. 154719-0. 154719-1. 520961-11 926521-2. 926522-1. 926522-2. Press-to-release with secondary lock. .354 [8.99] .362 [9.19] .957 [24.31] Color Black Natural Black Black Black Natural .291 [7.39] .596 [15.14] .957 [24.31] T H 73 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark I .488 [12.40] 250 Series Flag Receptacle Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] .783 [19.89] Positive Lock Receptacles .291 [7.39] 1 Wire Range AWG Insulation Diameter Material and Finish 20-16 .087-.130 2.21-3.30 Brass/Pre-Tin Part Numbers Quick Change Receptacle Applicator No. 1 926820-4 680436-2 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. Mark I 250 Series Receptacle Housings .866 [22.00] Material — 94 V-2, 6/6 Nylon .591 [15.01] .228 [5.79] .319 [8.10] Color Black Part Number 926291-1 .370 [9.40] 1 2 Use when shoulder is eliminated. See individual housing. Recommended Mating Tab Dimensions 74 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Straight Receptacles .255 [6.48] .300 [7.62] .055 Max. [1.40]......... Wire Range AWG 18-14 15-10 12-10 Insulation Diameter .060-.100 1.52-2.54 .059-.122 1.50-3.10 .090-.155 2.29-3.94 .090-.155 2.29-3.94 .090-.155 2.29-3.94 .090-.155 2.29-3.94 .090-.135 2.29-3.43 .110-.200 2.79-5.08 .150-.200 3.81-5.08 Mark II 250 Series Receptacle Housings 1 Circuit Material and Finish Brass, Tin Plated Pre-Tin Brass Brass Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Pre-Tin Brass Pre-Tin Brass Brass, Tin Plated .394 [10.00] .327 [8.30] .283 [7.20] 1.094 [27.80] .354 [9.00] Stock Thickness .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .018 0.46 L (Overall Length) .886 22.50 .976 24.80 .886 22.50 .886 22.50 .886 22.50 .886 22.50 1.015 25.80 1.015 25.80 .913 23.20 R R Terminal Part No. X X 63119-1 X X 170327-1 X X 63097-2 X X 63097-1 X X 63809-1 X X 63442-1 X X 170328-1 X X 170329-1 X X 63239-1 Positive Lock Receptacles 22-18 Tab Thickness .032 0.81 .032 0.81 .032 0.81 .032 0.81 .025 0.64 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .449 [11.40] .421 [10.70] .311 [7.90] .315 [8.00] .354 [9.00] 1.094 [27.80] .063 [1.60] A Style B Material UL 94 V2 A 6/6 Nylon V0 B 6/6 Nylon V0 Color Natural Black Yellow Green Blue Red Natural Black Yellow Green Blue Red Natural Yellow Green Blue Red Black R R — — — — — — — — — — — — X X — — — — — — — — — — — — — — — — X X — — — — Part Number 172076-1 172076-2 172076-4 172076-5 172076-6 172076-7 2-172076-1 2-172076-2 2-172076-4 2-172076-5 2-172076-6 2-172076-7 177627-1 177627-4 177627-5 177627-6 177627-7 177627-9 75 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Receptacle Housings 2 Circuit .380 [9.65] 1.080 Ref. [27.43] 1.080 Ref. [27.43] .040 [1.02] .380 [9.65] .595 [15.11] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 2 Plcs. A .433 [11.00] .354 [9.00] .290 Ref. [7.37] .290 [7.37] Positive Lock Receptacles .622 [15.80] .313 [7.95] .595 [15.11] .197 [5.00] .598 [15.20] B Style Material UL 94 V2 A 6/6 Nylon V0 V0 B 6/6 Nylon V2 C 6/6 Nylon V0 C Color R R Natural Red Black Green Blue Yellow Brown Natural Red Blue Natural Red Natural Natural Yellow Blue Red Mark II 250 Series Receptacle Housings 4 Circuit 1.094 [27.80] X X — — — — — — — — X — — — — — — X X — — — — — — — — X — — — — — — Part Number 520935-1 520935-2 520935-3 520935-4 520935-5 520935-6 520935-7 1-520935-1 1-520935-2 1-520935-5 521229-1 521229-2 521588-1 178833-1 178833-4 178833-6 178833-7 1.390 [35.30] .354 [9.00] 1.094 [27.80] 1.350 [34.20] .433 [11.00] A Style Material UL 94 Color A 6/6 Nylon V2 Natural R R X X Part Number 174429-1 76 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Flag Receptacles Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] .307 [7.80] .653 [16.60] .307 [7.80] Wire Range AWG 18-14 14-10 Material and Finish R R R Terminal Part No. Pre-Tin Brass X — X 172761-1 Pre-Tin Brass X — X 172763-1 Pre-Tin Brass X — X 172765-1 Mark II Positive Lock Receptacles 22-18 Insulation Diameter 0.59-.110 1.50-2.80 .110-.205 2.80-5.20 .110-.205 2.80-5.20 .748 [19.00] 250 Series Flag Style Receptacle Housing 1 Circuit .220 [5.60] .898 [22.80] A Style Material UL 94 V2 A 6/6 Nylon V0 Color Natural Blue Green Red Natural Blue Yellow R R X X — — — — — X X — — — — — Part Number 172469-1 172469-2 172469-4 172469-7 1-172469-1 1-172469-2 1-172469-3 77 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 187 Series Straight Receptacles .220 [5.59] .220 [5.59] .196 [4.98] .236 [5.99] L L .030 Max. [0.76]......... A Wire Range AWG Style A Positive Lock Receptacles B 24-20 A B B 20-16 A 18-14 (2) 18 1 2 B Tab Fit .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .020 0.51 Insulation Diameter .060-.110 1.52-2.79 .060-.105 1.52-2.67 .060-.110 1.52-2.79 .060-.105 1.52-2.67 .060-.105 1.52-2.67 .074-.134 1.87-3.40 .074-.134 1.87-3.40 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .060-.110 1.52-2.79 .090-.130 2.29-3.30 .083-.142 2.11-3.61 (2) .216 5.49 Material and Finish Brass, Post Tin Plated B Pre-Tin Phos. Bronze Brass, Tin Plated Brass, Pre-Tin Brass, Tin Plated Brass, Tin Plated Stock Thickness .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 L (Overall Length) .755 19.17 .850 21.60 .755 19.17 .850 21.60 .850 21.60 .850 21.60 .850 21.60 .755 19.17 .755 19.17 .740 18.80 .755 19.17 Brass, Pre-Tin .012 0.30 .850 21.60 Pre-Tin Brass Pre-Tin Brass Phos. Bronze, Nickel Plated Pre-Tin Phos. Bronze Pre-Tin Brass R R Terminal Part No. X X 63196-1 X X 170324-1 X X X X 170324-2 — — 170324-5 X X 170325-1 — — 170325-3 X X 63195-1 X X 63232-11 X X 63498-12 X X 63313-11 — — 63407-21 170326-1 Low profile — not for use in housing. For use with housing 521125. Mark II 187 Series Receptacle Housings 1 Circuit .367 [9.32] .331 [8.40] .201 [5.10] .291 [7.40] .205 [5.21] .957 [24.30] .290 [7.37] A — Use with (.187 x .020 [4.74 x 0.51]) Style Material B — Use with (.187 x .032 [4.75 x 0.81]) UL 94 V2 A 6/6 Nylon V0 B 6/6 Nylon .974 [24.74] V2 Color Natural Black Yellow Green Blue Red Natural Black Yellow Green Blue Red Natural R R X — — — — — X — — — — — — X — — — — — X — — — — — — Part Number 172074-1 172074-2 172074-4 172074-5 172074-6 172074-7 173974-1 173974-2 173974-4 173974-5 173974-6 173974-7 521125-1 78 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) .522 [13.26] Mark II 187 Series Receptacle Housings 2 Circuit .524 [13.30] .315 [8.00] .299 [7.60] .461 [11.70] .087 [2.20] 1.028 [26.10] .299 [7.60] 1.028 [26.10] .512 [13.00] A — 6 mm Pitch .563 [14.30] .500 [12.70] B — 6 mm Pitch, with Polarized Guide .685 [17.40] 1.028 [26.10] .299 [7.60] C — 7 mm Pitch .882 [22.40] .200 [5.10] .200 [5.10] .279 [7.10] .279 [7.10] D — 10 mm Pitch Style Material UL 94 6/6 Nylon V0 V2 B 6/6 Nylon V0 — — — — X X — — — — X — — — — — — — — — — X X — — — — X — — — — — — .590 [15.00] E — 15 mm Pitch, for Electro- Part Number 172210-1 172210-2 172210-4 172210-6 1-172210-1 1-172210-2 1-172210-4 1-172210-5 1-172210-6 1-172210-7 174587-1 174587-4 1-174587-1 1-174587-4 1-174587-5 1-174587-6 1-174587-7 R R Natural Black Yellow Blue Natural Black Yellow Green Blue Red Natural Yellow Natural Yellow Green Blue Red V2 A Color Positive Lock Receptacles .957 [24.30] .957 [24.30] Style Material UL 94 Natural Black Yellow Blue Natural Black Yellow Green Blue Red Natural Black Yellow Blue Red Natural Black Yellow Blue V2 C 6/6 Nylon V0 D 6/6 Nylon V0 E 6/6 Nylon V0 Color R R X — X — — — — — — — — — — — — X — — — X — X — — — — — — — — — — — — X — — — Part Number 175578-1 175578-2 175578-4 175578-6 1-175578-1 1-175578-2 1-175578-4 1-175578-5 1-175578-6 1-175578-7 179720-1 179720-2 179720-4 179720-6 179720-7 176498-1 176498-2 176498-4 176498-6 .921 [23.39] .280 [7.11] .378 [9.60] 1.720 [43.70] .201 [5.11] .957 [24.31] 1.035 [26.30] .520 [13.20] .307 [7.80] F — 16 mm Pitch Style F Material 6/6 Nylon G — For Microswitch UL 94 V0 V2 G 6/6 Nylon V0 Color Natural Yellow Green Blue Natural Natural Yellow Blue Red R R — — — — X — — — — — — — — X — — — — Part Number 353148-1 353148-4 353148-5 353148-6 174712-1 1-174712-1 1-174712-4 1-174712-6 1-174712-7 79 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 187 Series Receptacle Housings 3 Circuit and 4 Circuit .378 [9.60] 1.720 [43.70] 1.035 [26.30] .768 [19.50] Positive Lock Receptacles A — 3 Circuit For Micro-Switch Material UL 94 V2 A 6/6 Nylon V0 B 6/6 Nylon V0 .957 [24.30] .894 [22.70] .307 [7.80] Style .953 [24.20] .291 [7.40] .034 [1.00] .370 [9.40] B — 4 Circuit For Timer Color Natural Yellow Blue Natural Yellow Natural R R X X — — — X X X — — — X Part Number 172075-1 172075-4 172075-6 1-172075-1 1-172075-4 174513-1 80 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark III 250 Series Receptacles .770 19.56 Stock Thickness — .016 Accepts .032 Tab .300 7.62 Part Number Quick Change Applicator No.1 63933-1 680161-2 63933-2 680161-2 63854-1 680411-2 63854-2 680411-2 Wire Range AWG Insulation Diameter Material and Finish 22-18 .060-.110 1.52-2.79 18-14 .090-.155 2.28-3.93 Brass Brass/Tin Brass Brass/Tin X X X X X X X X 16-12 or (2) 18 or (2) 16 or (1) 18 and (1) 16 .120-.170 3.04-4.31 Brass X X 1217092-1 680646-2 Brass/Tin X X 1217092-2 680646-2 R Receptacles R Positive Lock Receptacles 1. Quick-Change applicator Part No. with -1 is for a “T” terminating unit used in automatic machines; -2 is for a “K” AMP-O-LECTRIC bench machine Mark III Receptacle Housings .960 [24.38] .960 [24.38] .980 [24.89] .212 [5.38] .595 [15.11] .595 [15.11] .326 [8.28] .260 6.60 .981 24.92 .285 [7.24] 1.310 [33.27] .981 [24.92] .360 9.14 One Circuit Housing Two Circuit Water Valve Two Circuit Water Valve Housing with Latch Two Circuit Wax Motor A C D B Style Material UL 94 Color Part Number A Nylon V2 Natural 521120-1 Style Material UL 94 Color Part Number B Nylon V0 Natural 521766-1 Style Material UL 941 V2 D Nylon V0 C 1 Nylon V2 Weather resistant material. 2 Color2 Natural Red Red Green Blue Natural Putty Blue Accepts Terminal 250 Series Positive Lock Mark III Terminals. Accepts Terminal 250 Series FASTON and Positive Lock Mark III Terminals. Examples include 63306 and 63854. R R X X R R X Part Accepts Number 521253-1 521253-2 1-521253-2 250 Series FASTON and 1-521253-3 Positive Lock Mark III Terminals. 1-521253-7 Examples Include 63306 and 63854 521119-1 521119-2 521119-4 X R R X X X X X X X X X X X X Additional colors available. 81 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Positive Lock Receptacles Hel. Con. Bold (Continued) (Continued)_9pt Helvetica Lt Condensed Mark III 187 Series Receptacles .102 [2.59] .248 [6.30] .670 [17.02] .234 [5.94] Insulation Dia. 22-18 .090-.130 2.29-3.30 18-14 .150-.200 3.81-5.08 .150-.200 3.81-5.08 Positive Lock Receptacles Wire Range AWG 18-14 (2) 18 Mating Tab Material Thickness and Finish .020 Tin-Plated 0.51 Brass .032 Tin-Plated 0.81 Brass .020 Brass 0.51 .032 Brass 0.81 Terminal Part No. R R Applicator 1217113-2 — — 680645-2 1217097-2 — — 680645-2 1217114-1 — — 680652-2 1217096-1 X X 680652-2 Mark III 187 Series Receptacle Housings 1.710 [43.43] .232 [5.89] .175 [4.50] .795 [20.19] .315 [8.00] .905 [22.99] .280 [7.11] .905 [22.99] .735 [18.67] Part Number Material UL 94 Color Nylon Nylon V2 V2 Natural Natural Part Number 521198-1 R R X X X — Part Number 521187-1 521198-1 82 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Positive Lock Receptacles Hel. Con. Bold (Continued) (Continued)_9pt Helvetica Lt Condensed 110 Series Straight Receptacles .071 [1.80] .148 [3.75] .677 [17.20] .236 [6.00] Wire Range AWG Tab Fit .020 0.51 .020 0.51 24-20 20-16 Insulation Diameter .040-.070 1.02-1.78 .080-.122 2.03-3.10 Material and Finish Pre-Tin Brass Pre-Tin Brass .020 [0.50] R R Terminal Part No. — — 175411-1 — — 174777-1 Positive Lock Receptacles Receptacle Housing Applicable Contact Part Number 175411, 174777 Stock Thickness .010 0.25 .010 0.25 .866 [22.00] .228 [5.80] .024 [0.60] .197 [5.00] .748 [19.00] .787 [20.00] .234 Max. [5.95] .827 [21.00] A — For 1 Circuit .787 [20.00] .307 [7.80] B — For 3 Circuit Style Material UL 94 Color A 6/6 Nylon V2 B 6/6 Nylon V0 Natural Natural Yellow Blue Red Part Number 174779-1 178832-1 178832-4 178832-6 178832-7 R R X — — — — X — — — — Tab Dimension For Signal Circuit For 3 Circuit For 1 Circuit Top View Top View Ø .047 ± .004 [1.20 ± 0.10] 45° .020 ± .004 [0.50 ± 0.10] Butting surface of housing Ø .047 ± .004 [1.20 ± 0.10] 45° .110 ± .005 [2.80 ± 0.13] .138 Min. [3.50] Side View Sagging of the tab’s hole must not exceed 0.08 mm. .354 ± .005 [9.00 ± 0.13] 10° .354 ± .005 [9.00 ± 0.13] Side View 10° .063 ± .004 [1.60 ± 0.10] .047 ± .004 [1.20 ± 0.10] R .003 Through Hole [0.08] Max. .110 ± .004 [2.80 ± 0.10] .217 ± .004 [5.50 ± 0.10] .279 ± .004 [7.10 ± 0.10] .150 ± .004 [3.80 ± 0.10] Section X-X .087 Min. [2.20] .116 Min. [2.95] .020 [0.51] .315 [8.00] Housing Area Type A (When using tab shoulder for butting) .020 [0.50] 45° .110 ± .005 [2.80 ± 0.13] .063 ± .004 [1.60 ± 0.10] .020 [0.51] .020 ± .004 [0.50 ± 0.10] Type B (When using resin, etc., for butting) .630 ± .012 [16.00 ± 0.30] .236 .089 [6.00] [2.25] Min. Min. .315 [8.00] Housing Outline 10° .020 ± .001 [0.50 ± 0.03] 83 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Positive Lock RAST Hel. Con. 5 Connector Bold (Continued)_9pt System Helvetica Lt Condensed Positive Lock Receptacles Product Facts n Mates with .250 x .032 [6.35 x 0.81] tabs built on 5 mm centerlines n Keying and polarization features n Utilizes AMP Positive Lock Mark III Receptacles n Terminals available for 22-18 AWG, 18-14 AWG single wire or 18-16 AWG double wire applications n Plain brass and tin-plated terminals available operations and the Positive Lock Terminal guarantees excellent retention of the connector. The acronym RAST 5 in the title is a reference to the European design standard for appliance wiring and component design, “Raster Anschluss Steck Technik 5 mm”. This standard outlines a system of keying, polarization and latching that is popular in Europe and other parts of the world. The AMP Positive Lock RAST 5 system has been designed to mate with many of the components built with a RAST 5 standard interface. This system is an excellent way for OEMs or their subcontractors to use existing lead makers and termination equipment to produce connectors that mate to controls with RAST interfaces. While the origins of this product are in the appliance industry, many other industries are embracing this style of connector. Marine, exercise equipment and hand tool manufacturers are recent examples of customers beginning to use this system. Any application where .250 x .032 [6.35 x 0.81] tabs are built on 5 mm centerlines is a potential candidate for this popular connector system. See Tyco Electronics catalog 296599 for additional RAST products. 84 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Positive Lock RAST 5 Connector System The AMP Positive Lock RAST 5 Connector system has been designed to mate with a control, switch or printed circuit board that has .250 x .032 [6.35 x 0.81] thick tabs built on 5 mm centerlines. This system utilizes AMPs' popular Positive Lock Mark III Receptacles and a series of housings, to provide customers with a reliable solution to their wire management needs. This line of connectors offers keying and polarization features built into the housings that eliminate mismating and crossed wires. Two through eight circuit housings facilitate improved assembly FASTON Terminals (Insulated and Uninsulated) Page Head_12 Positive Lock RAST Hel. Con. 5 Connector Bold (Continued)_9pt System (Continued) Helvetica Lt Condensed Mark III 250 Series Receptacles Stock Thickness — .013 [0.33] Tab size — .032 [0.81] .293 [7.44] .300 [7.62] ID 22-18 .060-.110 1.52-2.79 18-14 .090-.155 2.29-3.94 .190 Max. 4.83 . .120-.170 3.04-4.32 (2) .120 3.05 Max. . (2) .120 3.05 Max. . (2) 18 16-12 (2) 18 Positive Lock RAST 5 Connector System (2) 16 Material and Finish Brass Tin-Plated Brass Part Number 1217378-1 1217378-2 — — — — Applicator No. — — Brass 1217094-1 X X 680653-2 Tin-Plated Brass 1217094-2 X X 680653-2 Brass 1217095-1 X X 680654-2 Tin-Plated Brass 1217095-2 X X 680654-2 Receptacle Housings R R Positive Lock Receptacles Wire Range AWG .771 [19.58] .362 Max. [9.20] Material — 94 V-0, 6/6 Nylon .500 [12.70] Ref. .792 Ref. [20.12] .786 [19.96] Max. .980 ± .015 [24.89 ± 0.38] Description 2 Position 3 Position 4 Position 5 Position 6 Position 7 Position 8 Position R R X X X X X X X X X X X X X X Part Number 521204-1 521205-1 521206-1 521207-1 521208-1 521209-1 521210-1 85 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Fast FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Condensed Tabs Product Facts n One-piece Fully Insulated Premier Line FASTON Receptacle crimp helps prevent shock and short hazards n Designed for correct lead-in of tab n Designed for full mating with a variety of tab styles including those with shoulders n Funnel wire entry n Wire Stop n Visual inspection of crimp and wire brush n Assemblies are color-coded by wire size n Assemblies contain wire size and tab size designation n Mating tab thickness marked on terminal and visible through housing (.110, .187 and .205 Series) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs n Application tooling available to meet production requirements n Tin-plated copper alloy terminals n UL rated at + 105°C n Terminates 26-10 AWG solid, fused and stranded wire (Flags terminate stranded wire only) Performance Capabilities n Meets UL-310 specification for quick connect terminals; UL listed under File No. E-66717 n Meets CSA C22.2, No. 153 specification for quick connect terminals; CSA Certified under File No. LR 7189 R R n n VDE tested according to DIN VDE 0627/9.91, specification for connectors and plug and socket devices, VDE Reg. No. 600-volt application capability (1,000 volts for signs and fixtures) The Ultra-Fast Fully Insulated FASTON Receptacle and Tab offers the advantage of a completely protected terminal and a wire crimp with comparable electromechanical performance to open barrel “F” crimp FASTON Terminals. The “User-Friendly” design combines easy mating with rounded corners. The .187 and .250 series receptacles incorporate a two-stage roll configuration and a cantilever mounted dimple which provides easy insertion and multiple independent points of contact for reduced tab interface resistance. Ultra-Fast Fully Insulated FASTON Receptacles, Flag Receptacles and Tabs preclude the need for costly electrical safety interlocks or special protective shields to help prevent shock hazards. In addition, electrical short circuits from exposed leads are eliminated, even in equipment requiring close contact spacing. The Ultra-Fast FASTON Receptacle, Flag Receptacle and Tab are preinsulated assemblies featuring a housing molded from type 6/6 nylon material with a +130°C UL temperature rating. The Ultra-Fast FASTON Receptacle housing completely encloses a tinplated copper alloy Premier FASTON receptacle which has been stress-relieved for increased durability and resistance to abuse. The FASTON receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. The receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. The housing has a slotted membrane which is displaced by two tab shoulders allowing proper engagement of tab and receptacle while maintaining the fully insulated characteristic. Positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. This permits positive engagement, even in blind mating locations. The Ultra-Fast FASTON Tab housing completely encloses a tin-plated copper alloy FASTON tab. The FASTON tab is recessed sufficiently within the housing to allow its use in 600-volt applications. The housing is designed to completely encapsulate the tab and receptacle when the two are mated. Quality control is easily maintained. The nylon housing is translucent, allowing visual inspection of the termination. In addition, a crimp code on the platform hand tool is indented into the housing during the crimping operation which identifies that the proper crimp dies were used. Depending on production requirements, Tyco Electronics provides a complete selection of terminating equipment from hand tools to automatic lead makers. 86 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Fast FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Condensed Tabs (Continued) Test Specifications industry. The following information and accompanying graphs are taken from AMP Product Qualification Testing of Ultra-Fast FASTON product. Tests were conducted on representative production samples, and all values shown are averages of group results. The values shown are typical results and may vary due to differences in processing, application and methods of testing. To test a product, it must be subjected to 500 on and off cycles at twice the rated current for the particular wire size. The temperature rise is measured on the 24th cycle and the 500th cycle. The maximum temperature rise is limited to 85°C above ambient temperature with a maximum of 15°C increase on any sample between the 24th and 500th cycles. Our testing of 16 AWG wire application indicated a 25.5°C maximum temperature rise up to 500 cycles, with a Current vs. Temperature Rise (16 AWG) Engagement/Separation The heat generated by the current passing through a termination is a primary limit to the load-carrying capabilities of the application. A low termination resistance will produce a lower temperature rise as current is applied. In order to evaluate this characteristic, UL has established current ratings for each wire size and set a maximum temperature rise to assure safe operation. For example, 16 AWG stranded wire has a UL 310 maximum temperature rise of 30°C above ambient temperature at the rated current of 10 amps. In the testing of the Ultra-Fast FASTON product applied to 16 AWG wire, the temperature rise was found to be below 10°C at the rated current. In fact, the temperature rise did not exceed 30°C until the current was above 20 amps, more than twice the rated current. The forces caused by the rolls of FASTON style terminals determine the contact interface integrity of a mated receptacle and tab. These forces must be high enough to prevent oxidation and corrosion from forming inside the contact area. As these forces are raised to increase the electrical performance, the engagement and separation forces for mating the contacts are significantly increased. For this reason, the Premier Low Insertion Force FASTON concept of receptacle design has been carried over to the Ultra-Fast FASTON products. This feature provides consistent engagement and separation forces while maintaining a high standard of electrical reliability. Current Cycling vs. Temperature Rise (16 AWG) Crimp Tensile Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Maintaining a safe temperature rise during cyclic applications of excessive current is the toughest challenge for the crimp-thru-plastic concept. The ability of the Ultra-Fast FASTON product line to meet this goal sets it apart from other preinsulated terminations. Tyco Electronics’ experience in crimp development results in a termination that exhibits stable heating characteristics which are well within the safety requirements of the 1 UL does not have requirements for wire gauges below 22 AWG. Note: Minimum requirements are per Tyco Electronics specifications. The crimp tensile strength of a wire-to-terminal connection is important in guarding against such hazards as wire flexing, vibration and wire strain. However, maximum tensile strength does not insure maximum electrical performance. An acceptable compromise between tensile strength and electrical performance must always be reached, using recommended crimp heights. 87 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Fast FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Condensed Tabs (Continued) Ultra-Fast Fully Insulated FASTON Receptacles Material Housing — Nylon Type 6/6 Flammability — UL 94 V-2 Terminal — Tin-plated, copper alloy Color Code (Translucent) Violet — 26-22 AWG Red — 22-18 AWG Blue — 16-14 AWG Yellow — 12-10 AWG Description Wire Range Ins. AWG Dia. Max. 26-22 .100 2.54 .120 3.05 .110/.125 Series 22-18 .230 5.84 16-14 .260 6.60 .135 3.43 22-18 .230 5.84 Ultra-Fast Fully Insulated FASTON Receptacles and Tabs .187 Series .160 4.06 16-14 .260 6.60 .205 Series 22-18 .135 3.43 .135 3.43 22-18 .230 5.84 .250 Series .160 4.06 16-14 .260 6.60 12-10 1 2 3 .320 8.13 Dimensions Part Numbers Mating Terminal Base Tab Material A B C D Strip Loose Piece .145 .275 .138 .735 .020 x .110/.125 1 1 Brass 7-520365-2 7-520366-21 3.68 6.99 3.51 18.67 0.51 x 2.79/3.18 .016 x .110/.125 12-520081-21 Brass 2-520080-21 0.41 x 2.79/3.18 .160 .275 .167 .735 .020 x .110/.125 2-520084-2 Brass 2-520083-23 4.06 6.99 4.24 18.67 0.51 x 2.79/3.18 .032 x .110/.125 2-520273-2 Brass 2-520272-23 0.81 x 2.79/3.18 .020 x .110/.125 3 — Brass 2-520306-2 .155 .275 .295 .865 0.51 x 2.79/3.18 3.94 6.99 7.49 21.97 .032 x .110/.125 — Brass 2-520310-23 0.81 x 2.79/3.18 .175 .275 .325 .865 .020 x .110/.125 — Brass 3-520370-22 4.45 6.99 8.26 21.97 0.51 x 2.79/3.18 3 Brass 2-520181-2 2-520182-2 .020 x .187 0.51 x 4.75 Phos. Brz. 2-520181-4 — .165 .336 .200 .855 4.19 8.53 5.08 21.72 .032 x .187 3 2-520194-23 Brass 2-520193-2 0.81 x 4.75 .020 x .187 2-520262-2 Brass 2-520261-23 0.51 x 4.75 .165 .336 .295 .935 4.19 8.53 7.49 23.75 .032 x .187 2-520275-2 Brass 2-520274-23 0.81 x 4.75 .020 x .187 3-350816-2 Brass 3-350815-23 0.51 x 4.75 .185 .336 .225 .855 4.70 8.53 5.72 21.72 .032 x .187 3-520125-2 Brass 3-520124-23 0.81 x 4.75 .020 x .187 3 Brass 3-520150-2 3-520151-2 0.51 x 4.75 .185 .336 .325 .935 4.70 8.53 8.26 23.75 .032 x .187 — Brass 3-520276-23 0.81 x 4.75 .020 x .205 — Brass 2-521406-23 0.81 x 5.21 .195 .409 .200 .855 4.95 10.39 5.08 21.72 .032 x .205 — Brass 2-521308-23 0.81 x 5.21 Brass 2-520183-23 2-520184-2 .195 .409 .200 .855 .032 x .250 4.95 10.39 5.08 21.72 0.81 x 6.35 Phos. Brz. 2-520183-43 2-520184-4 Brass 2-520263-23 2-520264-2 .195 .409 .295 .935 .032 x .250 4.95 10.39 7.49 23.75 0.81 x 6.35 — Phos. Brz. 2-520263-43 Brass 3-350819-23 3-350820-2 .195 .409 .225 .855 .032 x .250 4.95 10.39 5.72 21.72 0.81 x 6.35 3-520117-2 Phos. Brz. 3-520116-23 Brass 3-520140-23 3-520141-2 .195 .409 .325 .935 .032 x .250 4.95 10.39 8.26 23.75 0.81 x 6.35 — Phos. Brz. 3-520140-43 .250 .409 .388 .935 .032 x .250 3 4-520448-2 Brass 4-520447-2 6.35 10.39 9.86 23.75 0.81 x 6.35 UL Recognized, CSA Certified. UL Recognized 8 AMPS Max. CSA Certified. Available with black insulator — Part Number 9-XXXXXX-2. 88 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Fast FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Condensed Tabs (Continued) Ultra-Fast Fully Insulated FASTON Tabs Material Housing — Nylon Type 6/6 Flammability — UL 94 V-2 Terminal — Tin-plated, copper alloy Color Code (Translucent) Red — 22-18 AWG Blue — 16-14 AWG Yellow — 12-10 AWG Description Wire Range AWG 22-18 .250 Series 16-14 12-10 .187 Series 1 22-18 Ins. Dia Max. .135 3.43 .230 5.84 .160 4.06 .260 6.60 .320 8.13 A .290 7.37 .290 7.37 .290 7.37 .290 7.37 .352 8.94 Dimensions B C .522 .205 13.26 5.21 .522 .295 13.26 7.49 .522 .230 13.26 5.84 .522 .325 13.26 8.26 .522 .388 13.26 9.86 D .855 21.72 .935 23.75 .855 21.72 .935 23.75 .935 23.75 Tab Terminal Base Size Material .032 x .250 0.81 x 6.35 .032 x. 250 0.81 x 6.35 .032 x. 250 0.81 x 6.35 .032 x. 250 0.81 x 6.35 .032 x .250 0.81 x 6.35 .020 x .187 .250 .448 .205 .793 0.51 x 4.75 6.35 11.38 5.21 20.14 .032 x .187 0.81 x 4.75 .135 3.43 Part Numbers Strip Loose Piece Brass 2-520102-2 2-520103-2 Brass 2-521144-2 2-521192-2 Brass 3-520106-2 3-520107-2 Brass 3-521142-2 3-521191-2 Brass 4-521097-2 4-521098-2 Brass 2-521102-2 2-521103-2 Brass 2-521104-21 2-521105-21 Available with black insulator — Part Number 9-XXXXXX-2. Ultra-Fast Fully Insulated FASTON Flag Receptacles Material Housing — Nylon Type 6/6 Flammability — UL 94 V-2 Terminal — Tin-plated, copper alloy Color Code (Translucent) Red — 22-18 AWG Blue — 16-14 AWG Yellow — 12-10 AWG Range1 Ins. Dia. Description WireAWG Max. .165 4.19 .185 4.70 .187 Series 16-14 .260 6.60 .205 Series 22-18 22-18 .250 Series 1 2 16-14 .165 4.19 .165 4.19 .230 5.84 .185 4.70 .260 6.60 B Dimensions C D E Mating Terminal Base Tab Material .020 x .187 .187 .320 .235 .636 .515 0.51 x 4.75 4.75 8.13 5.97 16.15 13.08 .032 x .187 0.81 x 4.75 .020 x .187 .187 .320 .255 .632 .515 0.51 x 4.75 4.75 8.13 6.48 16.05 13.08 .032 x .187 0.81 x 4.75 .020 x .187 .187 .320 .325 .668 .565 0.51 x 4.75 4.75 8.13 8.26 16.97 14.35 .032 x .187 0.81 x 4.75 .187 .385 .235 .636 .580 .032 x .205 4.75 9.78 5.97 16.15 14.73 0.81 x 5.21 .187 .385 .235 .636 .580 .032 x .250 4.75 9.78 5.97 16.15 14.73 0.81 x 6.35 .187 .385 .295 .665 .630 .032 x .250 4.75 9.78 7.49 16.89 16.00 0.81 x 6.35 .187 .385 .255 .632 .580 .032 x .250 4.75 9.78 6.48 16.05 14.73 0.81 x 6.35 .187 .385 .325 .668 .630 .032 x .250 4.75 9.78 8.26 16.97 16.00 0.81 x 6.35 Part Numbers Strip Loose Piece Brass 2-520334-22 2-520335-2 Brass 2-520336-22 2-520337-2 Brass 3-520338-22 3-520339-2 Brass 3-520340-22 — Brass 3-520997-22 — Brass 3-521247-22 — Brass 2-521164-22 — Brass 2-520128-22 2-520129-2 Brass 2-520856-22 — Brass 3-520132-22 3-520133-2 Brass 3-521013-22 — Ultra-Fast Fully Insulated FASTON Receptacles and Tabs 22-18 A Stranded wire only. Available with black insulator — Part Number 9-XXXXXX-2. 89 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Fast Plus Hel. FullyCon. Insulated Bold (Continued)_9pt FASTON Receptacles Helvetica Lt Condensed and Tabs Product Facts n One-piece Fully Insulated Premier line FASTON Receptacle with insulation crimp helps prevent shock and short hazards n Designed for correct lead-in of tab n Designed for full mating with a variety of tab styles including those with shoulders Wire stop n Visual inspection of crimp and wire brush n Assemblies are color-coded by wire size n Assemblies contain wire size and tab size designation n Mating tab thickness marked on terminal and visible through housing (110 and 187 Series) n Application tooling available to meet production requirements n Tin-plated copper alloy terminals n UL rated at +105°C n Terminates 22-14 AWG solid, fused and stranded wire DIN VDE 0700 T1/02.81 Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs preclude the need for costly electrical safety interlocks or special protective shields to help prevent shock hazards. In addition, electrical short circuits from exposed leads are eliminated, even in equipment requiring close contact spacing. Complies with the IEC 380, 601, 950, and UL 1950 requirements for a secondary means of insulation fixing Meets UL-310 specification for quick connect terminals; UL listed under File No. E-66717 R Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs offer all the advantages of the standard Ultra-Fast product plus an insulation crimp. Insulation Crimp Cross Performance Capabilities n Tested by TUV File No. E9071003 as suitable for end product certification to the following standards: DIN IEC 601-1 Part 1/VDE 0750 T1/05.82 n n n DIN IEC 380/VDE 0806/08.81 Funnel wire entry n 600-volt application capability (1,000 volts for signs and fixtures) EN 60 950/09.87 n n n Meets CSA C22.2, No.153 Specification for quick connect terminals; CSA Certified under File No. LR 7189 VDE tested according to DIN VDE 0627/ 9.91, specification for connectors and plug and socket devices VDE Reg. No. R Ultra-Fast Plus FASTON Receptacles and Tabs are preinsulated assemblies featuring a co-molded housing produced from two different nylon materials. The receptacle/ tab and wire barrel portions of the housing are molded from type 6/6 nylon material with a +130°C UL temperature rating. The insulation barrel is molded from a premium grade nylon selected to retain the insulation crimp shape. This premium nylon exhibits minimal springback, thus providing actual insulation crimp tensile strength as well as strain relief for applications where extreme wire dressing and/or vibration are present. The Ultra-Fast Plus FASTON Receptacle housing completely encloses a tinplated copper alloy Premier FASTON receptacle which has been stress relieved for increased durability and resistance to operator abuse. The FASTON receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. The receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. The housing has a slotted membrane which is displaced by two tab shoulders allowing proper engagement of tab and receptacle while maintaining the fully insulated characteristics. Positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. This permits positive engagement, even in blind mating locations. The Ultra-Fast Plus FASTON Tab housing completely encloses a tin-plated copper alloy FASTON tab. The FASTON tab is recessed sufficiently within the housing to allow its use in 600-volt applications. The housing is designed to completely encapsulate the tab and receptacle when the two are mated. Quality control is easily maintained. The nylon housing is translucent, allowing visual inspection of the termination. Depending on production requirements, Tyco Electronics provides a complete selection of terminating equipment from hand tools to automatic lead makers. 90 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Plus Fully Insulated FASTON Receptacles Material Housing — Nylon Flammability — UL 94 V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Red — 22-18 AWG Blue — 16-14 AWG Description Wire Range Ins. Dia. AWG Range .110/.125 Series 22-18 22-18 Dimensions A B C D .250 Series 22-18 16-14 2-520932-2 — Brass 2-520979-2 — Brass 2-520401-2 2-520409-2 Brass 2-520403-2 2-520411-2 Brass 3-520402-2 3-520410-2 Brass 3-520404-2 3-520412-2 Brass 2-520405-2 2-520407-2 Brass 3-520406-2 3-520408-2 Terminal Base Material Strip Loose Piece Brass 2-521360-2 — Brass 2-521361-2 — Brass 2-521055-2 — Brass 3-521057-2 — Mating Tab .060-.135 1.52-3.43 .165 .336 .200 .855 4.24 8.53 5.08 21.72 .090-.160 2.29-4.06 .185 .336 .225 .855 4.70 8.53 5.72 21.72 .060-.135 1.52-3.43 .090-.160 2.29-4.06 .195 4.95 .195 4.95 .200 5.08 .225 5.72 Loose Piece Brass D .160 .275 .167 .735 4.06 6.99 4.24 18.67 Part Numbers Strip .855 21.72 .855 21.72 .060-.120 1.52-3.05 .409 10.39 .409 10.39 Terminal Base Material .020 x .110/.125 0.51 x 2.79/3.18 .032 x .110/.125 0.81 x 2.79/3.18 .020 x .187 0.51 x 4.75 .032 x .187 0.81 x 4.75 .020 x .187 0.51 x 4.75 .032 x .187 0.81 x 4.75 .032 x .250 0.81 x 6.35 .032 x .250 0.81 x 6.35 .187 Series 16-14 Mating Tab Ultra-Fast Plus Fully Insulated FASTON Tabs Material Housing — Nylon Flammability — UL 94 V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Red — 22-18 AWG Blue — 16-14 AWG .187 Series .250 Series 22-18 22-18 16-14 Dimensions A B C .060-.135 1.52-3.43 .250 .488 .205 .793 6.35 11.38 5.21 20.14 .020 x .187 0.51 x 4.75 .032 x .187 0.81 x 4.75 .060-.135 1.52-3.43 .090-.160 2.29-4.06 .290 7.37 .290 7.37 .032 x .250 0.81 x 6.35 .032 x .250 0.81 x 6.35 .522 13.26 .522 13.26 .205 5.21 .230 5.84 .855 21.72 .855 21.72 Part Numbers 91 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Description Wire Range Ins. Dia. AWG Range FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Pod FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Tabs Condensed Ultra-Pod Fully Insulated FASTON Receptacles and Tabs Product Facts n Reduced insertion force n Designed for correct lead-in of tab n Mates with typical 110, 187 and 250 Series tab styles including those with shoulders n UL rated at +105°C n 110 Series accepts 22-18 AWG [0.3–1 mm2], 187 Series accepts 20-16 AWG [0.5–1.4mm2] wire and 250 Series accepts 22-10 AWG [0.3–5 mm2] wire n Visual inspection of crimp and wire brush n Terminated by automatic or semi-automatic equipment to meet production requirements n Complies with the IEC 380, 601 and 950 and UL 1950 requirements for a secondary means of insulation fixing n Listed by Underwriters Laboratories Inc., File No. E66717 R n n CSA Certified, File No. LR 7189 R VDE tested according to DIN VDE 0627/ 9.91, VDE Reg. No. Technical Documents Product Specification 108-1285 108-2215 Application Specification 114-2124 Hand Tools — Insertion 250 Series—314916-1 250 Series Flag—314919-1 Hand Tools — Extraction 250 Series—314917-1 Ultra-Pod Fully Insulated FASTON Receptacles offer the newest in one-step automatic application of insulated quick connects. The unique integral plastic carrier designed specifically for this product allows insulated F-Crimp terminations to be produced quickly and easily. Applied cost savings are attainable with either bench or high-speed automatic termination equipment and the elimination of any secondary insulation operations. Both the crimping of the terminal and the terminal insulating occur in a single stroke of the press and applicator—the crimping on the downstroke and the insulating on the up-stroke. The receptacles contained within the Ultra-Pod FASTON Receptacle assemblies are tested and customer qualified and can be immediately used in existing applications where insulation has been accomplished by other means. The low insertion force design provides easier tab insertion, reduces operator fatigue and improves the productivity and reliability of the end assembly operation. The insulating housing is produced by a unique molding process which provides an integral carrier and eliminates the crimp location problems related to secondary carriers. This housing, produced from 130°C rated 6/6 nylon, covers the FASTON receptacle sufficiently to provide for use in 600-volt applications. Most importantly, this insulating system helps eliminate the workplace hazards and labor costs of chemically expanded or heat shrink tubing. Depending on production requirements, Tyco Electronics provides a complete selection of terminating equipment from bench press to automatic lead maker. 92 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Insulation Support B D Ultra-Pod Fully Insulated FASTON Receptacles and Tabs A C Description .110 Series Wire Range 22-18 Ins. Dia. Range .080-.120 2.03-3.05 A .151 3.83 Dimensions B C .224 5.69 .205 5.21 D .805 20.45 Mating Tab UL 941 Color Material and Finish .020 0.51 V-2 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Black V-2 Natural V-0 Natural V-2 Natural V-0 Natural Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Tin-Plated Brass Nickel Plated Steel Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass .032 0.81 .020 0.51 20-16 .187 Series .090-.130 2.29-3.30 .170 4.32 .295 7.49 .200 5.08 .775 19.68 .032 0.81 18-16 or 2-18 22-18 18-14 (2) .105 Max. 2.67 .090-.130 2.29-3.30 .120-.170 3.05-4.32 .170 5.33 .195 4.95 .195 4.95 .295 7.49 .370 9.40 .370 9.40 .200 5.08 .225 5.72 .225 5.72 .775 19.68 .945 24.00 .945 24.00 .020 0.51 .032 0.81 .032 0.81 .250 Series 18-14 or 2-18 (2) .105 Max. 2.67 .195 4.95 .370 9.40 .225 5.72 .945 24.00 .032 0.81 2 14-10 .130-.180 3.30-4.57 .195 4.95 .370 9.40 .225 5.72 .945 24.00 .032 0.81 Part Numbers 521228-12 521228-22 521436-12 521436-22 521437-12 521437-22 520973-12 520973-22 521225-12 521225-22 520982-12 520982-22 521284-12 521284-22 521293-14 521293-24 521586-14 521586-24 520988-12 520988-22 521368-12 521368-22 520963-12 520963-22 521367-12 521367-22 521011-22 521011-12,3 521637-1 521637-2 521632-1 521632-2 520974-12 520974-22 521366-12 521366-22 1 Flammability rating of plastic material. 150°C rated nylon. UL Recognized. 4 UL pending for double wire termination. 2 3 93 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Pod FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Tabs Condensed (Continued) Flag Insulation Support CB Ultra-Pod Fully Insulated FASTON Receptacles and Tabs D A Description Wire Range Ins. Dia. Range A Dimensions B C D Mating Tab UL 941 Color V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural .020 0.51 22-18 .060-.110 1.52-2.79 .170 4.32 .295 7.49 .485 12.32 .680 17.27 .032 0.81 .187 Series .020 0.51 18-14 (2) 20 or (2) 18 (2) .105 Max. 2.66 .170 4.32 .295 7.49 .485 12.32 .680 17.27 .032 0.81 22-18 .050-.100 1.27-2.54 .200 5.08 .370 9.40 .585 14.86 .680 17.27 .032 0.81 Natural .250 Series V-2 18-14 18-14 (2) 20 or (2) 18 .110-.160 2.79-4.06 (2) .105 Max. 2.66 .200 5.08 .200 5.08 .370 9.40 .370 9.40 .585 14.86 .585 14.86 .680 17.27 .680 17.27 .032 0.81 .032 0.81 Black V-0 Natural V-2 Natural V-0 Natural Material and Finish Part Numbers Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Tin-Plated Brass Nickel Plated Steel Brass Tin-Plated Brass Brass Brass Tin-Plated Brass 521470-1 521470-2 521596-1 521596-2 521598-1 521598-2 521600-1 521600-2 521471-12 521471-22 521597-12 521597-22 521599-12 521599-22 521601-12 521601-22 521050-1 521050-2 521411-1 521411-2 520971-1 520971-2 520971-4 521087-13 521282-1 521282-2 521112-1 521633-1 521633-2 1 Flammability rating of plastic material. pending for double wire terminations. 3 No UL or CSA approvals. 2 UL 94 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Pod FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Tabs Condensed (Continued) Positive Lock Insulation Support B C A D Description Wire Range Ins. Dia. Range A .187 Series 18-14 .110-.180 2.79-4.57 .186 4.72 1 2 18-14 .110-.180 2.79-4.57 .205 5.21 .307 7.80 .370 9.40 .265 6.73 .245 6.22 D Mating Tab UL 941 Color .812 20.62 .020 0.51 V-2 Natural .950 24.13 V-0 Natural V-2 Natural V-0 Natural .032 0.81 Material and Finish Part Numbers Brass Tin-Plated Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass 521271-12 521271-22 521212-22 521213-12 521213-22 521317-12 521317-22 Material and Finish Part Numbers Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass 521217-1 521217-2 521451-1 521451-2 521227-12 521227-22 Ultra-Pod Fully Insulated FASTON Receptacles and Tabs .250 Series Dimensions B C Flammability rating of plastic material. UL Recognized, CSA Certified Tabs Insulation Support B C A D Description Wire Range Ins. Dia. Range A 18-14 .130-.180 3.30-4.57 .275 6.99 .250 Series 12-10 1 2 .150-.200 3.81-5.08 .275 6.99 Dimensions B C .450 11.43 .450 11.43 .310 7.87 .310 7.87 D 1.120 28.45 1.120 28.45 Tab UL 941 Color V-2 Natural V-0 Natural V-2 Natural .032 0.81 .032 0.81 Flammability rating of plastic material. No UL or CSA approvals 95 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs Helvetica Lt Condensed PIDG FASTON Receptacles and Tabs Product Facts n Pre-insulated terminal designed for complete and uniformed reliability in the most difficult circuit environment n Consists of an unplated or tin-plated brass body or a tin-plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel n Design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The Tyco Electronics Mated Tool/Terminal Concept n n Tyco Electronics compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance Terminal and the crimping tool are designed as precisely matched devices n Dies are precisionengineered from the finest hard-metal alloys n Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding precalibration in the crimping jaws of Tyco Electronics automated crimping machines Here is a pre-insulated terminal designed for complete and uniform reliability in most difficult circuit environments. Each PIDG Terminal consists of a tin-plated brass body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel. The design of the tool dies and the construction of the terminal promotes uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area. Tyco Electronics compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance. This is a calculated result made possible by designing the terminal and the crimping tool as precisely matched devices. The dies are precision-engineered from the finest hard-metal alloys. Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre- calibration in the crimping jaws of Tyco Electronics automated crimping machines. Crimping pressure can neither over-stress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height required. The resulting termination is free of contamination, is resistant to shock and critical environments, and its tensile strength approaches that of the wire itself. The Crimp n Crimping pressure does not overstress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height n Resulting termination is free of contamination n Resistant to most shock and critical environments n Tensile strength approaches that of the wire itself Temperature Rating: 105° C Wire Range 22-16 16-14 12-10 1 R E66717 Recognized 22-16 Stranded 16-14 Stranded 12-10 Stranded R LR7189 Certified 300 V Max., 105°C Max.1 UL and CSA — Nylon. 96 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs (Continued) Helvetica Lt Condensed Receptacles Receptacle Style Material Related Product Data A — No dimple with wire stop B — Dimple with wire stop C — No dimple, no wire stop Insulation — Nylon Receptacle Body — Brass per ASTM B-36 or Phosphor Bronze per ASTM B-139 Plating — Tin per MIL-T-10727 except where noted. Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per MIL-T-10727 Application Tooling — reference page 73 of Catalog 82042 for tooling W W Wire Size Circular Mils Style [mm2] 22-18 509-1,900 [0.26-0.96] B 16-14 2,050-5,180 [1.04-2.62] B .205 Series .900 22.86 .250 14-12 3,831-6,4701 [1.94-3.28] B .300 7.62 1.012 25.70 .250 Low Insertion 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] 22-18 509-1,900 [0.26-0.96] Loose Piece Part Numbers Tape Mounted Strip Form .032 0.81 .032 0.81 640903-1* 640903-2 640902-1 Stock Thk. Fits Tab Thk. .018 0.46 .018 0.46 55675-12 55675-22 — . .018 0.46 .032 0.81 640905-1* 640905-2 640904-1 Blue Brass .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 696108-2 696109-1 Phos. Brz. .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 696108-1 Yellow .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 Green Yellow Brass Phos. Brz. Brass 42844-1*† 42844-3† 60544-3† 42844-2*† — . — . 640907-1* 640907-2 640906-1 1.012 25.70 B .300 7.62 .900 22.86 Red .145 3.68 Brass .016 0.41 .032 0.81 184262-1 184262-2 184261-1 B .300 7.62 .900 22.86 Blue .173 4.39 Brass .016 0.41 .032 0.81 184265-1 184265-2 184264-1 Red Brass .020 0.51 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .032 0.81 696018-2 640909-1* 640909-2 Brass .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 696018-1 Blue .135 3.43 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 Yellow .082 2.08 Brass .016 0.41 Red .140 3.56 .140 3.56 Brass .016 0.41 .016 0.41 B B 26-24 238-475 [0.12-0.24] 22-18 509-1,900 [0.26-0.96] .250 6.35 .800 20.32 .250 6.35 .800 20.32 B .230 5.84 .700 17.78 B .230 5.84 .800 20.32 Not UL or CSA approved or listed. * Available in small packaging quantities. www.tycoelectronics.com .110 SeriesLow Insertion .300 7.62 B 16-14 2,050-5,180 [1.04-2.62] Catalog 82004 Revised 7-06 .110 SeriesStandard Brass Red Red/Black Red † L .170 4.32 .205 .187 L Blue Green 12-10 5,180-13,100 [2.62-6.64] L .187 Series Wire Dimensions Terminal Insulation Insulation Recept. W L Diameter Matl. Color Nom. Max. Max. .140 Red Brass 3.56 .300 .900 7.62 22.86 .140 Red Brass 3.56 .300 7.62 W L .250 Series Series W 1 2 Blue Red Brass Brass Brass Brass Brass Wire range is limited as noted. Unplated receptacle body. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. 3 4 61198-23† 640174-1 61198-44† — . — . — . 640908-1 — . 640911-1* 640911-2 640913-1* 640913-2 — . 640915-1* 640915-2 — . .020 0.51 641321-1*† 641321-2† 641320-1† .020 0.51 .040 1.02 640917-1* 640917-2 640916-1 — . 640578-2† 640910-1 — . Requires Tool 90276-2 Requires Die 90281-1 USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 PIDG FASTON Receptacles and Tabs L W 97 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs (Continued) Helvetica Lt Condensed Receptacles (Continued) PIDG FASTON Receptacles and Tabs Series Wire Size Circular Mils Style [mm2] .187 16-14 2,050-5,180 [1.04-2.62] .187 Low Insertion 22-18 509-1,900 [0.26-0.96] 22-18 509-1,900 [0.26-0.96] 22-18 509-1,900 [0.26-0.96] .110 Standard 26-24 238-475 [0.12-0.24] 22-18 509-1,900 [0.26-0.96] .110 Low Insertion 16-14 2,050-5,180 [1.04-2.62] B Wire Dimensions Terminal Insulation Insulation Recept. W L Diameter Matl. Color Nom. Max. Max. .230 .800 .170 Blue Brass 5.84 20.32 4.32 .230 .900 .250 Blue Brass 5.84 22.86 6.35 Stock Thk. Fits Tab Thk. .016 0.41 .016 0.41 .020 0.51 .032 0.81 Loose Piece Part Numbers Tape Mounted Strip Form 640919-1* 640919-2 640918-1 696108-1† 696108-2† — . B .235 5.84 .800 20.32 Blue .170 4.32 Brass .016 0.41 .032 0.81 184235-1 184235-2 184234-1 B .230 5.84 .800 22.86 Red .145 3.68 Brass .016 0.41 .032 0.81 184268-1† 184268-2† 184267-1† .734 18.64 .734 18.64 .734 18.64 .734 18.64 Natural .016 0.41 .020 0.51 .032 0.81 .032 0.81 61048-2† — . 61060-1*† 61060-2† 61059-2† 60894-1*† 60894-2† 60893-2† Brass .012 0.30 .012 0.30 .012 0.30 .012 0.30 61048-1*† Black .110 2.79 .110 2.79 .110 2.79 .110 2.79 Brass B .148 3.76 .148 3.76 .148 3.76 .148 3.76 — . 61678-2† — . .160 4.06 .700 17.78 Yellow .082 2.08 Brass .016 0.41 .020 0.51 641324-1† 641324-2† — . .160 4.06 .796 20.22 Red .140 3.56 Brass .016 0.41 .012 0.30 .016 0.41 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .016 0.41 .032 0.81 — . — . 350871-1† A A .160 4.06 A B C .800 20.32 Natural Natural .800 20.32 Blue .160 4.06 .160 4.06 .800 20.32 .796 20.19 Blue Brass .140 3.56 Red .160 4.06 Brass Blue Brass .170 4.32 Brass .170 4.32 .170 4.32 Brass Brass .016 0.41 .016 0.41 .016 0.41 .016 0.41 640921-1 640921-2 640923-1* 640923-2 640922-1 640925-1* 640925-2 640924-1 640929-1* 640929-2 — . 640931-1* 640931-2 — . 640927-1 640927-2 — . 641317-1 — . — . — . †Not UL or CSA approved or listed. *Available in small packaging quantities. Receptacles W W (Insulation Restricting) L .110 SeriesStandard Series .110 Standard .110 Low Insertion Wire Size Circular Mils Style [mm2] 22 754 [0.38] 16 2,800 [1.42] L .110 SeriesLow Insertion Material Related Product Data Insulation — Nylon Receptacle Body — Brass per ASTM B-36 Receptacle Style B — Dimple with wire stop Plating — Tin per MIL-T-10727 Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per MIL-T-10727 or Nickel per QQ-N-290 Application Tooling — reference page 73 of Catalog 82042 for tooling Wire Dimensions Terminal Insulation Insulation Recept. W L Color Diameter Matl. Nom. Max. Solid/Stripe Max. Stock Thk. Fits Tab Thk. Loose Piece Part Numbers Tape Mounted Strip Form B .148 3.76 .780 19.81 Red / Green .040-.080 1.02-2.03 Brass .012 0.30 .016 0.41 55319-1 55319-3 — B .160 4.06 .821 20.85 Blue / Blue .064-.130 1.63-3.30 Brass .016 0.41 .016 0.41 — 55318-3 — 98 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs (Continued) Helvetica Lt Condensed Insulated FASTON — 26 to 10 AWG Wire Range Wire Size Hand Tool 26-24 22-18 22-18 (Natural) 16-14 14-12 12-10 48518-2 59824-1 Tape Dies for 69875 AMP-TAPETRONIC No Applicator Required 69877-2 59826-1 Tools for Tape Mounted Terminations Tape Dies for Tape Dies for AMPOMATOR CLS III G, AMP-O-LECTRIC1 Model “G” Applicator 567200-3 CLS IV Applicator 687658-1 69877-2 69877-2 59826-1* 59826-1 Tools for Strip Form Terminations AMPOMATOR CLS III G, CLS IV Applicators — 466788-32 90185-1 90248-2 90248-2 90248-2 466554-32 59824-1 90246-1 59824-1 59827-1 90240-2 59828-1 59827-1* 90240-2 59828-1* 59827-1 90240-2 59828-1 466789-32 — 466790-42 *Only UL and CSA approved. 1AMP-O-LECTRIC Model “K” 565435-5 uses applicator 567200-2. 2Die included with applicator. PIDG FASTON Receptacles and Tabs Positive Lock Receptacle W Low Insertion Force with Locking Device E L Dimensions L E Description Wire Range Ins. Dia. Max. W For Tab .250 x .032 16-14 .190 4.83 .362 9.19 Tab .850 21.59 .315 8.00 Material and Finish Part Number Tin-Plated Brass Tin-Plated Phosphor Bronze 165536-1 165536-2 Material and Finish Part Number Tin-Plated Brass 696362-1 Tin-Plated Brass 696369-1 Tin-Plated Brass 696372-1 Material and Finish Part Number Tin-Plated Brass 156667-1 Tin-Plated Brass 156666-1 W E L Description For Receptacle .250 x .032 Wire Range Ins. Dia. Max. 22-18 .157 3.99 .197 5.00 .256 6.50 16-14 12-10 W .250 6.35 .250 6.35 .250 6.35 PIDG Flag FASTON Dimensions L .866 22.00 .866 22.00 .950 24.13 E .300 7.62 .300 7.62 .300 7.62 W E L Description For Tab .250 x .032 Wire Range Ins. Dia. Max. 22-18 .134 3.40 .157 3.99 16-14 W .300 7.62 .300 7.62 Dimensions L E .720 .610 18.29 15.49 .720 .610 18.29 15.49 99 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs (Continued) Helvetica Lt Condensed Fully Insulated Receptacles W Insulation Sleeve — Nylon L PIDG FASTON Receptacles and Tabs Description For Tab .250 x .032 Wire Range Ins. Dia. Range 22-18 .128 3.25 .165 4.19 .225 5.72 16-14 12-10 Dimensions W L .375 .891 9.53 22.63 .375 .881 9.53 22.38 .375 .998 9.53 25.35 Piggyback FASTON Receptacles Material and Finish Part Number Tin-Plated Brass 696357-1 Tin-Plated Brass 696366-1 Tin-Plated Brass 696371-1 W (Tab Width) E L Description For Tab .250 x .032 Wire Range Ins. Dia. Range 22-18 .157 3.99 .197 5.00 .256 6.50 16-14 12-10 W .250 6.35 .250 6.35 .250 6.35 Dimensions L .905 22.99 .905 22.99 .945 24.00 E .323 8.20 .323 8.20 .323 8.20 Material and Finish Part Number Tin-Plated Brass 696363-1* Tin-Plated Brass 696370-1* Tin-Plated Brass 696373-1* * Piggyback FASTON Receptacles must be crimped with Hand Tool 696374-1. PIDG Budget Line FASTON Receptacles W Material Insulation — PVC, UL 94V-0 Receptacle Body — Brass Plating — Tin Metallic Sleeve — Copper Plating — Tin L Wire Size Series Circular Mils [mm2] 22-18 .250 16-14 16-14 Wire Dimensions Terminal Insulation W L Color Diameter Nom. Nom. Max. .300 .819 .150 Red 7.62 20.80 3.81 .300 .819 .185 Blue 7.62 20.80 4.70 .300 .917 .244 Yellow 7.62 23.29 6.20 Fits Tab Thk. .032 0.81 .032 0.81 .032 0.81 Part Numbers Loose Tape Piece Mounted 696301-1 696301-2 696302-1 696302-2 696303-1 696303-2 100 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Application Tooling Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed AMP-O-LECTRIC Model “G” Termination Machines A totally new design of our most popular machine for bench-top operation. It features a quiet and highly-reliable direct motor drive, electronic controls for ease of setup and operation, and improved guarding and lighting for operator convenience and safety. All versions also include either manual or automatic precision adjustment for crimp height. For use with miniature style applicators only. Specifications Weight — Approximately 240 lb [110 kg] Height — 20 [508] without reel Width — 18.7-25.3 [475-643] depending on type of applicator used Depth — 21.5-28.1 [546-713] depending on type of applicator used Electrical — 120 or 220 VAC, 50 or 60 Hz Air — 90-110 psi [6.21-7.59 bar] when required for use with air-feed applicators For complete information, request Catalog 65828. (Shown with optional Crimp Quality Monitor.) AMP-3K/40 and AMP-5K/40 Terminating Machines Specifications The AMP-3K/40 and AMP-5K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. n 3,000 lb [1361 kg] max. crimp force (AMP-3K/40) 5,000 lb [2268 kg] max. crimp force (AMP-5K/40) n Tool-less removal of applicators and guards n Jog capability n Quiet, fast operation — 80/76 dBa and cycle time less than 0.400 seconds n Accepts Heavy Duty Mini style applicators n Wide range of optional equipment such as tool-less precision crimp height adjust, batch counter, CQM capability and work light n Order Catalog 1654856 for specs and part numbers Application Tooling Height — 20 [510] (without reel support) Weight — Approx. 150 lb [68 kg] Capacity — AMP-3K/40 — 3,000 lb [1361 kg] max. crimp force; AMP-5K/40 — 5,000 lb [2268 kg] max. crimp force Noise — 76 dBa maximum at 3,000 lb [1361 kg] full capacity; 80 dBa maximum at 5,000 lb [2268 kg] full capacity Electrical — 100-240 VAC, 50/60 Hz (6A) • Average <1 A at 120 VAC when used as a bench-top unit at 2 000 cycles per hour operating rate Air — 90-100 psi [6.21-6.90 bar], 6 scfm [0.00282 m3/s] (when required for use with air-feed applicators) Note: Optional Air Feed Valve Assembly required. 101 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Application Tooling Hel. Con. (Continued) Bold (Continued)_9pt Helvetica Lt Condensed Optional Stripping Module for the AMP-3K/40, AMP-5K/40 and AMP-O-LECTRIC Model G Crimp Quality Monitor (CQM) Application Tooling This system provides 100% on-the-fly crimp inspection. It measures the crimp height of each termination, and evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both AMP-O-LECTRIC Model “K” Termination Machines The combination of the Stripping Module with the AMP-O-LECTRIC Model G Terminator or the AMP 3-K/40, AMP 5-K/40 provides an economical, proficient method of stripping wire and crimping terminals on the same machine. Wires are stripped moments before crimping, meaning there is virtually no chance of damaging wire conductors during handling or storage. Once the wire is fed into the start sensor the Stripping Module does the rest, improving placement accuracy. visual and audible alarms. It also provides ports for printing and networking. Specifications When used with AMP-O-LECTRIC Model “G” Termination Machines, the monitor is mounted to the machine. When used with AMPOMATOR CLS IV Lead Making Machines, it is integrated into the machine’s operating system, with the information displayed on the machine’s touch screen. These machines are used with standard style applicators, generally to apply one size and type of terminal without the need for frequent changeovers of applicators or adjustment of crimp height. The basic model is Part Number 1-471273-2. Part Number 1-471273-3 is equipped with a mechanical feed assembly for applicators requiring this type of feed for advancing the terminal strip. For more information, request Catalog 1309085. Height — 4.5 [114] Width — 8.5 [216] Depth — 9 [229] Electrical — 120 VAC, 50 or 60 Hz, or 220 VAC, 50 or 60 Hz Printer Port — Serial Interface For further information, request Catalog 82275. Specifications Weight — Approximately 230 lb [104 kg] Height — 24 [610] without reel Width — 21 [533] Depth — 20 [508] Electrical — 120 VAC, 60 Hz, 6 A Air — 90-110 psi [6.21-7.59 bar] when required for use with air-feed applicators 102 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Application Tooling Hel. Con. (Continued) Bold (Continued)_9pt Helvetica Lt Condensed AMP-TAPETRONIC Machine, Part No. 69875 AMP-O-LECTRIC Model “K” Terminating Machine with a permanently-mounted applicator that accepts interchangeable die sets to apply a variety of tapemounted terminals and splices. Many of the die sets can also be used in AMP-O-LECTRIC Terminating Machines with a tape applicator. For more information, contact Tyco Electronics. Modular Insertion System (MIS) Bench Machines, 217600 Series, 662820 Series (shown) Specifications Width — 18 [457] Depth — 24 [610] Height — 18 [457] Weight — 250 lb [113 kg] Electrical — 120 to 220 VAC, 50 or 60 Hz (217600); 120 or 240 VAC, 60 Hz, single phase, 120 VA (662820) Air — 80 psi [5.52 bar] min., 15 scfm [0.00708 m3/s] min. Insertable Area — 18 x 22 [457 x 559] max. Application Tooling Bench machines for inserting a variety of products into pc boards. Uses the same interchangeable insertion heads as the Comp-U-Sertor II Machines. Series 217600 features a manually-operated X-Y positioning fixture and locator spotlight. The machine cycles when the board hole is placed on the anvil and both triggers on the dual handles attached to the X-Y fixture are depressed. Series 662820, without board fixturing, cycle automatically when the hole is properly located. A stabilizing disk over the anvil helps keep the board level. For more information, request Catalog 296059. SDE Electric Terminator The SDE Electric Terminator applies a broad range of products, in the 6 - 0.3 mm2 (10-22 AWG). This small, bench top power unit offers many features found on more expensive models, and is well suited for low- to medium- volume bench production and harness assembly operations. The simple, logical arrangement of control switches and connections provide easy set-up and require minimal training to enhance your productivity capability. The power unit is foot actuated, and includes a jog step position with available adjustment for various product types, and also a crimp height adjustment. Other features include a safety reverse switch, a safety lock foot pedal, and a cycle counter. The unit is compatible with all SDE Dies (refer to catalog #82276). Specifications Weight — 29 lb [13 kg] Dimensions — 15.5 x 10 x 8 [390 x 260 x 200] Power Supply — 220V/240V or 110V/120V Power Consumption — max. 0.7 KVA For more information, request Catalog 1654714. 103 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Application Tooling Hel. Con. (Continued) Bold (Continued)_9pt Helvetica Lt Condensed AMPOMATOR CLS IV+ Lead-Making Machines, 356500-1, -2 Fully-automatic machines that measure, cut, strip and terminate single leads. Microprocessor-controlled, and programmed and operated using an easy-tofollow, menu-driven touchscreen. Features include direct-drive terminating units with precision crimp height adjustment, fully programmable setups, wire runout and splice detection, and motorized pre-feed with wire straightener. Crimp quality monitoring is also available. Specifications Width — 159 [4 040] Depth — 68 [1 730] Height — 86 [2 185] with 24 [610] dia. reel Weight — 2 000 lb [907 kg] Electrical — 220 VAC, 50 or 60 Hz, single phase, 25 A, with neutral and ground Air — 90 psi [6.21 bar], 15 scfm [0.0071 m3/s] sustained Wire Range — 26-10 AWG [0.12-6 mm2] stranded, 26-16 AWG [0.12-1.4 mm2] solid Lead Lengths — 3-90 [76.2-2 285], 90-1 000 [2 285-25 400] with long lead conveyors Application Tooling For more information, request Catalog 124324, Video 198142 (NTSC), 199609 (PAL). P300 Automatic Insertion Machine Automatic machine equipped with an insertion tool (comprised of productspecific insertion head, anvil, and product feed mechanism). Stepper-motor driven X-Y table positions PCBs under insertion head. Surface Mount Equipment Manufacturers Association (SMEMA) compatible inline PCB Insertion Station for posts, tabs, receptacles or sockets. Stand-alone unit is field upgradeable to Pass Through. Mounts up to four pneumatic insertion heads. Modem diagnostics standard, vision system optional. Specifications Width — 57.5 [1,460] Depth — 64.5 [1,640] Height — 60 [1,520] Weight — Depending on configuration Electrical — 110 V, 60 Hz Air — 87 psi [6 bar] Insertable Area — 24 x 16 [600 x 400] For more information, contact Tyco Electronics. 104 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Application Tooling Hel. Con. (Continued) Bold (Continued)_9pt Helvetica Lt Condensed Micro Pneumatic System The new micro-pneumatic power unit provides minimal weight and minimal tool size, with maximum production. The power unit is compatible with the small tool and adapter holders used in the 6-26 system. Only available in a hand actuated version. This unit and compatible heads will terminate 26-14 AWG products, with the exception of the SOLISTRAND head combination, which crimps 22-10 AWG combinations. See Catalog 1654684 for more information. n Compatible with all SDE dies n Completely portable (approx. 100 crimps per charge) n Terminates wire range of 10-22 AWG (6 - .03mm2) n Weighs 3.46 lb [1.57kg] w/battery, 14 [360] long n Kit includes tool, 2 batteries & charger n Pressure sensitive, cycle control Application Tooling Battery Crimp Tool Kit, 1725837-1 105 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Application Tooling Application Tooling (Continued) CERTI-CRIMP Straight Action Hand Tool (SAHT) CERTI-CRIMP Double Action Hand Tool (DAHT) Our premium line of hand tools featuring ratchet control to help eliminate partial crimps. This style also features straight-line die closure, terminal locator and support, and insulation crimp adjustment. They are used to apply selected 110, 187, and 250 Series FASTON Terminals. The dies on these tools travel in an arc-like path. The tools feature ratchet control, a locator, and an insulation crimp adjustment pin. They are used to apply selected 250 Series FASTON Terminals. TETRA-CRIMP Hand Tool Part Number 59824-1 Platform Style Die Hand Tool, Part Number 58078-3 Similar to DAHT, the dies travel in an arc-type path. The tool features ratchet control with emergency release, multiple color-coded crimping cavities, and a terminal locator and wire stop. It is used to apply PIDG FASTON Receptacles, part number series 6409xx only as shown on page 95 and 96. This tool has the same frame configuration as the TETRA-CRIMP Hand Tool. The dies are interchangeable, and the terminal locator is adjustable. It is used to apply Ultra-Fast and Ultra-Fast Plus FASTON Terminals. PRO-CRIMPER ll Hand Tool AMP Universal Handle, Part Numbers 465629-1 (Short) and 465629-2 (Long) Using interchangeable dies, this mid-priced, commercial tool can crimp a vast array of AMP products. It also features ratchet control with emergency release. The new design is more durable, and requires dramatically less hand force. Currently, it can be used to apply selected FASTON Receptacles. This tool with interchangeable tips is used to mate standard and Tab-Lok Flag FASTON Receptacles to tabs. It features an adjustable strap. The short tip holder is 1.87 [47.5], the long is 5.87 [149]. For further information, request Instruction Sheet 408-7141. Model 626 Pneumatic Tool Specifications This modular system consists of a hand- or footactuated power unit plus interchangeable tool holders, crimp head assemblies, and die sets, when applicable. It is light weight, and features an optional positive-cycle control that helps eliminate partial crimps. The tool can be easily held or bench mounted. Weight — 2.3-3.3 lb [1.0-1.5 kg] Length — 11.6-12.9 [295-327] Outside Diameter — 1.83 [46.5] Grip Span — 2.19 [55.6] over button or handle Air — 90-100 psi [6.21-6.89 bar], 11.4 in3 [0.00018 m3] displacement Cycle Time — 0.7-0.8 sec (16-14 AWG [1.3-2 mm2] PIDG Terminals) For further information, request Catalog 124208. 106 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Technical Documents Various technical documents are available for your use: Production Specifications describe technical performance, characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1285 108-1706 108-2000 108-2002 108-2017 108-2043 108-2044 108-2086 108-2215 108-3017 108-5126 108-5127 Ultra-Pod Fully Insulated FASTON Receptacles 250/205 Srs FASTON PCB Receptacles .250 Hermetic .187 Modular FASTIN-FASTON Ultra-Fast FASTON Tabs Ultra-Fast FASTON Receptacles Ultra-Fast Plus FASTON Receptacles 187 Srs AMPLIVAR FASTON Flag Receptacles Ultra-Pod Fully Insulated .187 Flag FASTON Receptacles Positive Lock Mark I .187 Positive Lock Mark II .250 Positive Lock Mark II Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging Design Engineer and the Machine Setup Person 114-2070 114-2074 114-2078 114-2079 114-2082 114-2097 114-2123 114-2124 114-2126 114-2144 114-2146 114-2152 114-2153 114-2155 114-2156 114-35000 Pre-Insulated Diamond Grip (PIDG) FASTON Receptacle Contacts FASTIN-FASTON Receptacle and Tab Contacts, 187 Series FASTIN-FASTON Receptacle and Tab Contacts, 250 Series Flag Receptacle Contacts, .110 Series Reversible Flag, 250 Series FASTON Receptacle Contacts, All Series (110, 187, 205, 250 and 312) FASTIN-FASTON Receptacle Contacts, All Series (110, 187, 205, 250 and 312) AMPLIVAR FASTON Tab Contact Positive Lock Receptacles, Mark II and Mark III FASTON Tab-Lok Contacts, 187, 205 and 250 Series F-Crimp Flag Receptacle Piggyback Flag Tab, All Series High-temperature FASTON Tab Ultra-Fast, Ultra Fast Flag and Ultra-Fast Plus FASTON Terminals Ultra-Pod FASTON Fully Insulated Receptacles and Tabs Center Strip Flag FASTON AMPLIVAR Receptacles, All Series AMPLIVAR F-F Tabs 187 Srs AMPLIVAR FASTON Flag Receptacles Positive Lock Mark I Receptacle Connectors, .250 Series 187 Srs FASTON C-Crimp Receptacles 250/205 Srs FASTON PCB Receptacles Wire Preparation and Crimp Inspection Guide Technical Documents 114-1002 114-2023 114-2025 114-2028 114-2032 114-2036 114-2065 Instruction Sheets provide instruction for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. Instruction Material covering operation, setup, maintenance, repair, etc. is included with each machine, tool or die set. If this material is required prior to receiving you tooling, call the Tyco Electronics Customer Service Hotline 800-722-1111 for the applicable document. 107 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) PageNumber Part Head_12 Index Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 41143 41194 41202 41274 41290 41291 41292 41339 41370 41398 41411 41412 41449 41450 41478 41480 41481 41482 41484 41531 41532 41617 41619 41727 41728 41729 41771 41772 41774 41778 41800 41801 41802 41829 41898 41989 42021 42025 42041 42067 42068 42095 42100 42115 42117 42197 42198 42199 42214 42219 42233 42234 42236 42238 42239 42281 42282 42299 42373 42374 42398 42399 Page 16, 54 16, 54 13, 54 13, 54, 71 35 35 35 34 35 34 37 37, 71 14 14, 54, 71 34 35 35 35 34 16, 54 16, 54, 71 34 35 14 14, 71 71 12, 54 12, 54, 71 14, 71 71 17 17 17 54 71 50 71 71 17 27, 55 27, 71 34 65, 66, 71 35 34 21, 55 21, 55 21 34 13, 71 21 21 27, 55 71 21 64, 66, 71 71 21 22, 55, 59, 71 22, 55, 59 28, 55 28, 55 Part No. 42400 42404 42415 42437 42452 42453 42460 42470 42474 42475 42486 42490 42506 42510 42511 42559 42563 42565 42566 42579 42580 42604 42608 42617 42618 42638 42640 42660 42692 42710 42712 42713 42731 42742 42743 42770 42781 42799 42800 42801 42802 42822 42844 42845 55318 55319 55675 60080 60089 60102 60118 60195 60196 60197 60214 60249 60252 60253 60274 60279 60284 60290 Page 13, 54, 60 16 27, 55 14 22, 23, 55, 59, 71 22, 55, 59 64, 66, 71 71 37 37 25 38 34 12, 54, 60 16, 54 33 17 71 71 14 64, 66 55, 57 55 23, 55, 59 25 71 12, 54 13, 55 13 21, 55 21, 55 21, 55 54 16, 71 12, 55 37 21 23 25 23 35 33 96 16, 55 96 96 95 35 27 71 27, 55 21 23 27, 55 23 64, 66 50 65, 66 17 71 45 54, 71 Part No. 60294 60295 60312 60384 60385 60413 60415 60419 60432 60434 60435 60443 60447 60465 60487 60520 60523 60524 60529 60544 60573 60577 60601 60605 60613 60621 60634 60635 60641 60645 60650 60674 60701 60705 60729 60736 60742 60764 60794 60850 60851 60878 60893 60894 60900 60904 60920 60921 60922 60938 60967 60991 61029 61045 61048 61059 61060 61070 61084 61095 61107 61134 Page 71 65, 66 50 30 30 65, 66 27 71 50 68 68, 71 40 39 33 24, 55, 59 71 55 50 25 95 22, 55, 59 27, 55 28, 55 29 39 23 64 14 17 17 13, 54 21 64, 66 71 27, 55 54 24 20 67 38 17, 71 71 97 97 50, 71 21, 55 40 39 39 16, 54 28 29 25 49 97 97 97 29, 55 22 14 13, 54 48 108 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Part Number Index (Continued) Page 16, 54 27, 55 18 20 20 96 12, 55 71 37 71 37 33 12, 54 29 13, 54 12 28, 55 36 28 50, 71 28, 55 29 29, 55 50 33 29 46 29 50 36 98 38 23 36 49 49 50 27, 55 35 23 46 36 15, 71 24 36 36 48 23 29 15, 71 28, 71 18 24 18 18 23, 71 20 71 28, 55 18 18 40 Part No. 62068 62069 62080 62090 62091 62092 62094 62109 62112 62122 62137 62138 62139 62166 62168 62181 62187 62191 62221 62223 62228 62253 62261 62274 62276 62298 62314 62321 62336 62345 62352 62354 62384 62395 62399 62403 62409 62411 62418 62428 62437 62445 62447 62474 62500 62523 62531 62553 62572 62576 62585 62589 62591 62627 62628 62650 62669 62718 62751 62806 62813 62814 Page 15 30 30 71 18 12 27, 55 15 71 38 22, 55, 59 22, 55 23 34 35 22 22, 55, 59 28, 55 46 15 71 15 35 71 15 40 34 29 29, 55 28, 55 50 21 38 48, 71 50 46 43 45 54 15 48 41 41 28 14 27 37 64, 66 70 36 27 50 25 39 40 43 48 19 45 45 19 19 Part No. 62817 62836 62850 62852 62865 62866 62887 62922 62942 62968 62998 63009 63010 63011 63012 63021 63038 63066 63067 63089 63092 63093 63096 63097 63104 63119 63127 63136 63137 63138 63140 63165 63195 63196 63223 63225 63232 63239 63241 63242 63248 63274 63300 63301 63306 63313 63314 63315 63316 63317 63347 63365 63390 63391 63407 63419 63435 63442 63445 63470 63471 63475 Page 25 71 28 28 56 56 38 41 57 28 15 19 19 19 19 57 33 43, 71 43, 71 13 28 28, 57 19 60, 75 32 60, 75 12 41 20 38 41 41 78 78 37 12 78 60, 75 70 28 40 39 32 32 14, 54, 56, 60 78 20 20 26 26 22 14, 56 32 50 78 14 14 75 17, 54 24 28 55, 56 Part No. 63477 63484 63497 63498 63500 63508 63512 63522 63525 63537 63538 63539 63555 63560 63568 63577 63592 63596 63603 63604 63609 63617 63622 63623 63633 63634 63646 63647 63648 63650 63651 63655 63674 63677 63688 63693 63696 63697 63699 63703 63705 63747 63748 63749 63751 63752 63753 63755 63756 63757 63761 63769 63770 63771 63785 63794 63809 63812 63820 63823 63824 63832 Page 23, 55, 56 41 38 78 13 19 26 32 46 13 19 15 17 28 27 16 29 24 46 17 13, 56 17 30 30 39 27 23 20 13, 56 43 17 13 13 12 13 13 25 24 49 28 27 40 25 24 23 23 38 43 48 14 37 24 33 36 22 48 75 73 12 47 44 24 Part Number Index Part No. 61156 61158 61177 61187 61188 61198 61202 61227 61281 61316 61362 61365 61368 61372 61375 61399 61400 61407 61408 61454 61457 61459 61481 61489 61499 61530 61543 61549 61616 61664 61678 61687 61758 61761 61765 61810 61813 61818 61836 61892 61907 61914 61944 61945 61951 61960 61968 61969 61971 61988 62003 62011 62016 62021 62022 62026 62048 62049 62050 62056 62057 62061 109 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) PageNumber Part Head_12 Index Hel.(Continued) Con. Bold (Continued)_9pt Helvetica Lt Condensed Part Number Index Part No. 63837 63838 63839 63849 63850 63854 63860 63862 63873 63887 63893 63896 63900 63901 63905 63918 63931 63932 63933 63941 63942 63944 63946 63949 63950 63951 63952 63954 63959 63961 63963 63968 63969 63971 63981 63982 63986 63990 63993 63994 151302 151321 152422 154717 154718 154719 156666 156667 160251 160557 160743 160759 160762 160863 160914 165536 170046 170095 170096 170105 170213 170324 Page 27 46 43 44 23 60,81 47 44 22 50 38 14 43 19 22 49 22 38 81 31 31 31 36 44 44 45 45 28 23 28 19 45 45 34 16 47 43 29 13 45 49 20 49 73 73 73 99 99 63 63 70 73 70 63 64 99 54 54 54 63 54 59, 61, 78 Part No. 170325 170326 170327 170328 170329 170823 170891 171706 172074 172075 172076 172210 172469 172761 172763 172765 173974 174429 174513 174587 174712 174777 174779 175411 175578 176498 177627 178832 178833 179720 180351 184234 184235 184261 184262 184264 184265 184267 184268 280232 336369 350815 350816 350819 350820 350871 353148 360010 360040 360041 360042 466510 480003 480004 480019 480053 480054 480100 480115 480116 480173 480174 Page 59, 61, 78 59, 61, 78 75 60, 75 75 55 55 54 78 59, 80 75 79 77 77 77 77 78 76 80 79 59, 79 83 83 83 79 61, 79 75 83 76 61, 79 65 98 98 97 97 97 97 98 98 54 54 88 88 88 88 98 61, 79 59 55 47 47 41 65 65 54 64 64 63 67 67 65 66 Part No. 480251 480252 480281 480282 480296 480298 480306 480307 480416 480417 480418 480435 480458 480487 520080 520081 520083 520084 520102 520103 520106 520107 520116 520117 520124 520125 520128 520129 520132 520133 520140 520141 520150 520151 520171 520181 520182 520183 520184 520193 520194 520206 520212 520217 520219 520220 520261 520262 520263 520264 520272 520273 520274 520275 520276 520306 520310 520334 520335 520336 520337 520338 Page 68 68 65 65 54 54 54 54 54 55 55 55 55 54 88 88 88 88 89 89 89 89 88 88 88 88 89 89 89 89 88 88 88 88 56 88 88 88 88 88 88 57 59 57 57 57 88 88 88 88 88 88 88 88 88 88 88 89 89 89 89 89 Part No. 520339 520340 520365 520366 520370 520401 520402 520403 520404 520405 520406 520407 520408 520409 520410 520411 520412 520447 520448 520856 520932 520935 520961 520963 520965 520971 520973 520974 520978 520979 520982 520987 520988 520997 521004 521011 521013 521050 521053 521055 521057 521065 521066 521069 521070 521087 521097 521098 521102 521103 521104 521105 521112 521119 521120 521123 521124 521125 521140 521142 521144 521148 Page 89 89 88 88 88 91 91 91 91 91 91 91 91 91 91 91 91 88 88 89 91 60, 76 73 93 65 94 93 93 57 91 93 56 93 89 57 93 89 94 54 91 91 56 56 58 58 94 89 89 89 89 89 89 94 60 81 58 58 78 58 88 88 58 110 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) PageNumber Part Head_12 Index Hel.(Continued) Con. Bold (Continued)_9pt Helvetica Lt Condensed Page 89 82 89 89 82 85 85 85 85 85 85 85 95 95 95 93 94 93 60, 76 89 57 60 95 94 93 64 64 93 59 59 88 95 91 91 93 93 93 52 52 88 94 93 93 95 94 94 93 60, 76 94 94 Part No. 521598 521599 521600 521601 521632 521633 521637 521766 566426 566429 626056 626057 626062 626063 626064 626065 626412 640174 640416 640417 640418 640578 640902 640903 640904 640905 640906 640907 640908 640909 640910 640911 640913 640915 640916 640917 640918 640919 640921 640922 640923 640924 640925 640927 640929 640931 641317 641320 641321 641324 Page 94 94 94 94 93 94 93 59, 81 31 31 69 69 69 69 69 69 26 97 67 67 67 97 97 97 97 97 97 97 97 97 97 97 97 97 97 97 98 98 98 98 98 98 98 98 98 98 98 97 97 98 Part No. 680161 680411 696018 696108 696109 696301 696302 696303 696357 696362 696363 696366 696369 696370 696371 696372 696373 725963 725996 726308 735075 790319 925014 925015 925016 925475 926291 926521 926522 926820 928814 1217002 1217006 1217009 1217010 1217027 1217033 1217043 1217056 1217057 1217061 1217062 1217080 1217084 1217092 1217094 1217095 1217096 1217097 1217102 Page 81 81 97 97, 98 97 100 100 100 100 99 100 100 99 100 100 99 100 48 48 49 54 73 69 69 69 69 74 73 73 74 45 33 32 26 26 25 49 15 43 46 47 47 45 22 81 85 85 82 82 28 Part No. 1217107 1217113 1217114 1217118 1217121 1217124 1217125 1217126 1217127 1217129 1217131 1217133 1217136 1217137 1217138 1217145 1217149 1217151 1217156 1217167 1217169 1217180 1217244 1217281 1217321 1217332 1217345 1217378 1217417 1217421 1217514 1217527 1217558 1217566 1217577 1217591 1217624 1217754 1217756 1217835 1217899 1217955 1742041 1742049 1742086 1742087 1742088 1742089 1742219 1742312 Page 45 82 82 38 48 47 44 44 44 22 46 47 44 45 29 28 24 24 47 44 44 45 26 70 70 47 59 85 31 44 48 26 33 43 48 38 31 45 47 30 31 31 36 26 26 26 26 26 29 26 Part Number Index Part No. 521164 521187 521191 521192 521198 521204 521205 521206 521207 521208 521209 521210 521212 521213 521217 521225 521227 521228 521229 521247 521251 521253 521271 521282 521284 521289 521290 521293 521306 521307 521308 521317 521360 521361 521366 521367 521368 521382 521384 521406 521411 521436 521437 521451 521470 521471 521586 521588 521596 521597 111 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Engineering Notes 112 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Global Contacts Americas Argentina – Buenos Aires Phone: +54-11-4733-2200 Fax: +54-11-4733-2250 Brasil – São Paulo Phone: +55-11-3611-1311 Fax: +55-11-3611-0397 Canada – Markham Phone: +905-475-6222 Fax: +905-474-5520 Product Information Center: (Technical Support) Phone: +905-470-4425 Fax: +905-474-5525 Colombia – Bogota Phone: +57-1-240-9396 Fax: +57-1-660-0206 Mexico – Mexico City Phone: +52-55-5-729-0425 Fax: +52-55-5-398-1430 For Latin/South American Countries not shown Phone: +57-1-240-9396 Fax: +57-1-660-0206 United States – Harrisburg, PA Phone: +717-564-0100 Fax: +717-986-7575 Product Information Center: (Technical Support) Phone: +800-522-6752 Fax: +717-986-7575 Asia/ Pacific Australia – Sydney Phone: +61-2-9840-8200 Fax: +61-2-9899-5649 Product Information Center: (Technical Support) Phone: +61-2-9554-2600 Fax: +61-2-9502-2556 India – Bangalore Phone: +91-80-841-0200 Fax: +91-80-841-0210 Indonesia – Jakarta Phone: +6221-526-7852 Fax: +6221-526-7856 Japan – Kawasaki, Kanagawa Phone: +81-44-844-8079 Fax: +81-44-844-8733 Product Information Center: (Technical Support) Phone: +81-44-844-8013 Fax: +81-44-812-3200 Raychem Products Phone: +81-44-900-5102 Fax: +81-44-5025-5027 Korea – Seoul Phone: +82-2-3274-0535 Fax: +82-2-3274-0524/0531 Malaysia – Selangor Phone: +60-3-7053055 Fax: +60-3-7053066 New Zealand – Auckland Phone: +64-9-634-4580 Fax: +64-9-634-4586 Philippines – Makati City Phone: +632-867-8641 Fax: +632-867-8661 People’s Republic of China Hong Kong Phone: +852-2735-1628 Fax: +852-2735-0243 Shanghai Phone: Fax: +86-21-6485-0602 +86-21-6485-0728 Shunde Phone: Fax: +86-765-775-1368 +86-765-775-2823 Singapore – Singapore Phone: +65-4820-311 Fax: +65-4821-012 Raychem Products Phone: +65-4866-151 Fax: +65-6545-514 Taiwan – Taipei Phone: +886-2-2664-9977 Fax: +886-2-2664-9900 Thailand – Bangkok Phone: +66-2-955-0500 Fax: +66-2-955-0505 Vietnam – Ho Chi Minh City Phone: +84-8-8232-546/7 Fax: +84-8-8221-443 Europe/ Middle East/Africa Austria – Vienna Phone: +43-190-560-0 Fax: +43-190-560-1333 Belgium – Kessel-Lo Phone: +32-16-352-300 Fax: +32-16-352-352 Germany – Bensheim Phone: +49-6251-133-0 Fax: +49-6251-133-1600 Product Information Center: (Technical Support) Phone: +49-6251-133-1999 Fax: +49-6251-133-1988 Bulgaria – Sofia Phone: +359-2-971-2152 Fax: +359-2-971-2153 Germany – Langen Phone: +49-6103-709-0 Fax: +49-6103-709-1223 Czech Republic – Kurim Phone: +420-5-41-162-111 Fax: +420-5-41-162-223 Germany – Speyer Phone: +49-6232-30-0 Fax: +49-6232-30-2243 Denmark – Viby J Phone: +45-70-15-52-00 Fax: +45-86-29-51-33 Germany HTS Division – Neunkirchen Phone: +49-2247-305-0 Fax: +49-2247-305-122 Egypt – Cairo Phone: +20-2-417-76-47 Fax: +20-2-419-23-34 Estonia – Tallinn Phone: +372-65-05-474 Fax: +372-65-05-470 Finland – Helsinki Phone: +358-95-12-34-20 Fax: +358-95-12-34-250 France – Cergy-Pontoise Phone: +33-1-3420-8888 Fax: +33-1-3420-8600 Product Information Center: (Technical Support) Phone: +33-1-3420-8943 Fax: +33-1-3420-8623 France Tyco Electronics Export – St Ouen L’Aumone Phone: +33-1-3440-7200 Fax: +33-1-3440-7220 or +33-1-3440-7230 Great Britain – Stanmore Middlesex Phone: +44-181-954-2356 Fax: +44-181-954-6234 Product Information Center: (Technical Support) Freephone GB: 0800-267-666 Phone: +44-141 810 8967…69 Fax: +44-141 810 8971 Great Britain – Dorcan, Swindon Raychem Products Phone: +44-1793-528171 Fax: +44-1793-572516 Italy – Collegno (Torino) Phone: +39-011-4012-111 Fax: +39-011-4031-116 Lithuania – Vilnius Phone: +370-5-21-31-402 Fax: +370-5-21-31-403 Netherlands – ’s-Hertogenbosch Phone: +31-73-6246-246 Fax: +31-73-6212-365 Product Information Center: (Technical Support) Phone: +31-73-6246-999 Fax: +31-73-6246-998 Norway – Nesbru Phone: +47-66-77-88-99 Fax: +47-66-77-88-55 Poland – Warsaw Phone: +48-22-45-76-700 Fax: +48-22-45-76-720 Romania – Bucharest Phone: +40-1-311-3479+3596 Fax: +40-1-312-0574 Sweden – Upplands Väsby Phone: +46-8-50-72-50-00 Fax: +46-8-50-72-50-01 Switzerland – Steinach Phone: +41-71-447-0447 Fax: +41-71-447-0444 Turkey – Istanbul Phone: +90-212-281-8181…3 +90-212-282-5130/5430 Fax: +90-212-281-8184 Ukraine – Kiev Phone: +38-044-238-6908 Fax: +38-044-568-5740 Russia – Moscow Phone: +7-095-926-55-06…09 Fax: +7-095-926-55-05 Russia – St. Petersburg Phone: +7-812-325-30-83 Fax: +7-812-325-32-88 Greece – Athens Phone: +30-1-9370-396/397 Fax: +30-1-9370-655 Scotland – Dundee Madison Cable Products Phone: +44-1382-508080 Fax: +44-1382-505060 Hungary – Budapest Phone: +36-1-289-1000 Fax: +36-1-289-1010 Slovakia – Banská Bystrica Phone: +421-48-415-20-11/12 Fax: +421-48-415-20-13 Ireland – Dublin Phone: +353-1-820-3000 Fax: +353-1-820-9790 Slovenia – Ljubljana Phone: +386-1561-3270 Fax: +386-1561-3240 Israel – Yokneam Phone: +972-4-959-0508 Fax: +972-4-959-0506 Spain – Barcelona Phone: +34-93-291-0330 Fax: +34-93-201-7879 Product Information Center: (Technical Support): Phone: +34-93-291-0330 Fax: +34-93-200-3779 South Africa – Port Elizabeth Phone: +27-41-405-4500 Fax: +27-41-486-1314 113 82004–10M–SK–FP–5-06 Printed in the U.S.A. Tyco Electronics Corporation www.tycoelectronics.com FASTON Terminals Insulated and Uninsulated FASTON Terminals (Insulated and Uninsulated Tyco Electronics Corporation Harrisburg, Pennsylvania www.tycoelectronics.com 82004 Revised 07-2006 5M SK FP RoHS Ready
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : No XMP Toolkit : 3.1-701 Producer : Acrobat Distiller 7.0 (Windows) Creator Tool : PScript5.dll Version 5.2.2 Modify Date : 2007:08:16 15:13:45-04:00 Create Date : 2006:07:31 15:52:21-04:00 Metadata Date : 2007:08:16 15:13:45-04:00 Format : application/pdf Title : Faston Terminals Insulated and Uninsulated - Tyco Electronics Creator : Tyco Electronics Description : Faston Terminals Insulated and Uninsulated - Tyco Electronics Document ID : uuid:1dfc0bbc-9a28-4559-93ad-0db5e5ff52f9 Instance ID : uuid:00d0faae-e4e9-4007-ac6f-1537fe26314e Page Count : 114 Subject : Faston Terminals Insulated and Uninsulated - Tyco Electronics Author : Tyco Electronics Warning : [Minor] Ignored duplicate Info dictionaryEXIF Metadata provided by EXIF.tools