Faston Terminals Insulated And Uninsulated Tyco Electronics

2014-10-17

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FASTON Terminals

Insulated and Uninsulated

Tyco Electronics Corporation

Harrisburg, Pennsylvania

www.tycoelectronics.com

82004 Revised 07-2006 5M SK FP

FASTON Terminals (Insulated and Uninsulated

RoHS

Ready

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals

Table of Contents

FASTON Terminals

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Product Information and Crimp Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 6

Receptacle Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10

FASTON Receptacles

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

312 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

250 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-20

205 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

187 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-26

125 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-29

AMPLIVAR Receptacles (for use with Magnet Wire) . . . . . . . . . . . . . . . . . . . . . . . . . .30, 31

FASTON Tabs

312 and 250 Series (High Temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

312 through .060 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-38

Test Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 40

AMPLIVAR Tabs (for use with Magnet Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

FASTON Printed Circuit Board Tabs and Receptacles

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

250 Series through 110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43-50

Right Angle Printed Circuit Board Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47, 48

RAST 5 Tab Header Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51, 52

FASTON Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-61

FASTIN-FASTON Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62-70

FASTON Terminals Strip/Loose Piece Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . .71

Positive Lock Receptacles

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

Mark I Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73, 74

Mark II Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75-80

Mark III Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81,82

110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Positive Lock RAST 5 Connector System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84, 85

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . . . . . . .86-89

Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . .90, 91

Ultra-Pod Fully Insulated FASTON Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92-95

PIDG FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96-100

Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101-106

Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108-111

Introduction

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Terminals

The AMP FASTON Terminal

product line includes

Ultra-Fast, Ultra-Fast Plus

and Ultra-Pod fully insulated

FASTON terminals, as well

as Positive Lock receptacles

consisting of receptacles,

tabs and splices specifically

designed for quick

connections. FASTON

products are grouped

according to tab width

dimensions in series “312”,

“250”, “205”, “187”, “125”

and “110”. This product line

offers speed of application,

uniform reliability and low

per line cost. These

advantages have made

FASTON products the

number one choice of many

leaders in the appliance and

automotive industries. Other

industries for FASTON

products are computer and

peripheral equipment,

industrial controllers, test

equipment and

telecommunications

equipment manufacturers.

Speed of application is

achieved through the use of

application tools for which a

complete line has been

developed specifically for

these terminals. See

application tooling section in

back of catalog for general

information. Specific rates

and capabilities can be

obtained by contacting

Technical Support at 1-800-

522-6752.

Built-in features also add to

the reliability of FASTON

products which include:

crimping dimensions for

each terminal which are

precisely controlled

providing all connections

with excellent performance;

low per line cost derived

from low initial product cost,

high application speeds,

and plug-in assemblies of

the finished termination as

well. The combination of

these features brings the

user the lowest overall costs

for quick connect/disconnect

terminations. While it’s true

that we have over fifty years

of proven reliability behind

our product, we are not

content to rest. We are

constantly striving to

introduce new and improved

products to add to our

quick connect family.

AMP Positive Lock RAST 5

Connectors, Ultra-Pod

Positive Lock, C-Crimp flags

and our ever expanding

offering of Printed Circuit

Board tabs and receptacles

are examples of recent

additions to the FASTON

product family.

It is our commitment to

innovation and continuous

improvement that allows the

AMP FASTON terminal

product line to remain the

leader in the industry.

Need more information?

Call Technical Support at the numbers listed in the footer of every page.

Technical Support is staffed with specialists well versed in all Tyco Electronics products.

They can provide you with:

n Technical support

n Catalogs

n Technical Documents

n Product Samples

n Tyco Electronics Authorized Distributor Locations

Specifications subject to change.

Consult Tyco Electronics for latest

design applications.

1977, 1979, 1989, 1990,1998 and 2004

by Tyco Electronics Corporation.

All International Rights Reserved.

FASTON Products Meet or Exceed

Industry Standards UL-310

Listed UL file No. E66717.

Recognized under the Component

Program of Underwriters Laboratories

Inc. Electrical UL File

No. E28476,

and E13288

CSA certified File

No. LR 7189A-509

AMP, AMPIP, AMPLIVAR,

AMP MONO-SHAPE, AMP-O-LECTRIC,

AMPOMATOR, AMP-TAPETRONIC,

AUTO-PRO, CERTI-CRIMP,

Comp-U-Sertor, COPALUM,

FASTIN-FASTON, FASTON, PIDG,

Potter & Brumfield, PRO-CRIMPER,

and TETRA-CRIMP are trademarks.

Other products, logos, and company

names mentioned herein may be

trademarks of their respective owners.

n Produced under a Quality

Management System

certified to ISO 9001

A copy of the

certificate is available

upon request.



FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals

Introduction (Continued)

Tyco Electronics has made

great effort to prepare this

catalog as accurately as

possible. All information

contained herein, including

illustrations, specifications

and dimensions, is believed

to be reliable as of the date

of publication. However,

errors may occur and

product information can

change quickly.

Circumstances may require

that adjustments to the

information be made after

printing. Tyco Electronics

reserves the right to make

any such adjustments at

any time without notice.

We apologize for any

inconvenience these

changes or adjustments

may cause.

Current sales drawings

and specifications are

available upon request.

Tyco Electronics makes no

claims or warranties,

express or implied, as to

the application of these

products or their suitability

or fitness for any particular

purpose. Accordingly, it is

recommended that each

user independently test and

evaluate products for their

intended use.

We welcome your

comments about the

catalog so we can continue

to improve the quality of the

technical information we

provide about our products.

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

The Products

FASTON Terminals

The AMP family of quick

connects provides the right

product for most

applications. All styles

provide features for quality

and reliable

interconnections. All lines

meet the applicable

requirements of UL-310.

The FASTON product line

consists of two mating

parts—the receptacle and

the tab. Receptacles are

available in both straight

and flag configurations and

come in a variety of sizes.

They are designed

numerically by a series

number that corresponds to

the width of the mating tab.

There are six series of both

straight-on and flag

receptacles “312”, “250”,

“205”, “187”, “125”,

and “110”.

Flag Receptacles

The Flag Receptacle is a

reliable termination for those

applications where space is

a critical factor. Connection

with mating tab is at right

angle to axis of conductor.

Typical installations include

bussing switches in back-

splashes of ranges or in

similar heavy duty

applications.

Straight Receptacles

Straight receptacles are

made with or without

insulation support. Insulation

diameters of .040–.230

are accommodated by the

insulation support

receptacle. Another feature

of this type is a step-down

insulation support barrel to

compensate for insulation

thickness to maintain axial

alignment of the conductor

strands. Over-insertion of

shoulderless tabs is

prevented by tapering walls

at the rear of the receptacle.

Product Styles

Wire Crimp Tabs

The wire crimp tabs are

designed for line splices

and other special

applications. They can be

applied to 22-14 AWG wire

with “F” crimp with

termination and include

insulation support. The wire

crimp tab is also available

with AMPLIVAR connector

type serrations for magnet

wire applications.

Board Mount Tabs

Board mount tabs are

available in all the series.

These tabs are mounted

using rivets or screws

through stud holes. They

are available in single 90

degree configurations,

straight and angled

versions, dual versions (90,

45 degree and Straight),

weld tab versions and

special configurations.

These tabs are designed to

be inserted into holes in PC

Boards, then attached

permanently during the

soldering operation. They

can be hand inserted or

machine inserted using

Tyco Electronics application

equipment.

Printed Circuit Board Tabs Locking Action and

Contact Area

Since corrosion and

oxidation tend to affect

performance by cutting

down contact areas and

increasing the constriction

resistance of connections,

maximum contact areas are

incorporated in the design

of FASTON receptacles and

tabs. The design also

includes a dimple detent

and web section which not

only increases contact

surfaces but also locks in

the tab and receptacles at

proper insertion depth for

firm retention.

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals

The Products (Continued)

The “F” Crimp

The standard crimp on all

straight and certain flag

type FASTON Terminals is

the “F” crimp. Experience

over widespread segments

of the industry has proved

this crimp the most effective

way of providing stable

electrical and mechanical

performance. Applied with

match-mated tooling, the

“F” crimp offers the

optimum combination of

mechanical strength and

electrical conductivity.

This method of termination

also provides maximum

resistance to vibration and

corrosion.

TETRA-CRIMP

This exceptionally reliable

crimp is used on PIDG

FASTON Receptacles.

The terminals feature nylon

insulation fitted over a

copper support sleeve.

PIDG FASTON Receptacles

are of the straight variety

only, and are available in

strip form or tape mounted

for high-speed application

with automatic crimping

machines, or in loose piece

form for application with

hand tools.

In making this crimp, a

feature of the FASTON Flag

Terminal, a tab on the wire

barrel, is inserted through a

slot in the terminal itself.

The crimping action is

continued by flattening the

tab between two lances

which in turn are locked

over the tab. The wire

connection is locked in to

offer reliable electrical and

mechanical performance.

This receptacle design

includes a lance-tab stop

at its rear to avoid over-

insertion of shoulderless

tabs.

Tab-Lok Crimp for

FASTON Flag Terminals

A new style crimp with

wrap-around barrel design

with the standard, reliable

FASTON receptacle. The

special barrel design

assures a maximum contact

area and when applied with

the matched tooling, will

provide reliable electrical

and mechanical

performance at a minimum

terminal profile.

Available in the 187 series

for both .020 and .032 thick

tabs, brass or phosphorous

bronze base materials in

either plain or tin plated.

Corrugated Keystone

Barrel Serrations

This special terminal wire

barrel design provides

maximum contact area

between terminal and bare

conductor. During the

crimping process, bulk

deformation forces the

conductor into these

serration channels creating

a scrubbing action on oxide

film on the wire. The

termination is also

extremely resistant to

vibration and shock.

AMPLIVAR Terminal Crimp

This crimp is designed for

reliable, high-speed

connection of magnet wire.

The conductor(s) is

automatically multiple-ring

stripped and forced into

sharp serrations with a

single precision-controlled

solderless crimp. This

operation produces a

strong, air-tight termination

that is as resistant to

corrosion and many other

environmental effects as the

insulated conductor itself.

The “C” Crimp

Crimp Styles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Receptacle Product Lines

FASTON Terminals

Premier

The receptacle

configuration of the Premier

line, with its resilient rolls

and double slot bottom

allows maximum

compliancy while retaining

the high normal forces

necessary to provide good

wiping action and highly

reliable interface. The basis

to the resiliency of the

Premier line receptacle is in

the thermal stress relieving

each terminal receives.

This extra processing step

relieves the residual

stresses the stamping

process imparts and allows

the receptacle to resist the

effects of over-stressing,

while retaining the normal

forces which provide good

cleaning action and low,

stable resistance under a

variety of operating

conditions.

Budget

The Budget line receptacles

are constructed similar to

the Premier line and are

easily distinguished by

the single slot. The single

most important difference

between the Budget line

and Premier line is that

the Budget line does not

receive the special

processing of the Premier

line. In addition, in the

.250 series, the Budget line

receptacles are constructed

of lighter .016 brass.

Commercial

The commercial receptacles,

with their abbreviated roll

construction, conserve

stock, have generally higher

insertion forces and

somewhat lower tolerance

for general abuse.

Hermetic

The Hermetic receptacle

is a Premier line receptacle

which has been designed

to mate with the posted

header tabs in hermetic

motor applications. This

receptacle provides all the

features and benefits of the

Premier line.

Moldable

The moldable receptacle is

available in many of the

same configurations shown

and is produced without

slots or openings in the floor

of the receptacle to

facilitate over-molding.

Low Insertion Force

The Low Insertion Force

(LIF) type receptacle offers

lower insertion forces than

the other receptacle styles

thru the unique design

features of a two-stage

receptacle and a cantilever

mounted locking dimple.

Economy

The Economy line

receptacle is separated

from its counterparts by the

large lead-in provided by its

flared, relatively low, roll

construction. This roll

construction and lead-in,

with tab contact coming on

the mill finish of the brass

instead of a profiled edge,

makes for lower average

insertion forces at relatively

high normal forces.

Positive Lock

Positive Lock receptacles

are designed with reduced

mating forces, and a large

locking dimple on a flexible

latch. This locking feature

acknowledges proper

mating with an audible

“snap” of the dimple into

the mating hole. This

enhances safety and

reliability of the mated pair

for isolated and hard to

reach areas. Until the

release latch is depressed

manually the receptacle

cannot be removed.

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals

FASTON Specifications

Operating Temperatures of

Materials and Finishes

FASTON Terminals are

made available in brass

and phosphor bronze which

can be plated with tin or

silver. The line also includes

a selection of nickel-plated

steel tabs and receptacles.

Certain products are

available in either pre-tin or

tin-plated. Tin plate is the

electro-depositing of tin on

base metal over the entire

surface of the terminal

following the fabrication of

the terminal. Pre-tin plate is

the plating of tin on base

metal prior to fabrication

which produces exposed

base metal in the terminal

edge areas after stamping.

Stress Relieving of Brass or

Steel Receptacles

The process of stress

relieving is unique to

Tyco Electronics quick con-

nects and is most commonly

used in the production of

those receptacles desig-

nated as Premier line,

including Ultra-Fast,

Ultra-Fast Plus FASTON

and PIDG receptacles.

Stress is introduced into

copper alloy or steel termi-

nals during the stamping

process. When metal strip

is formed into the receptacle,

the material is deformed

beyond its yield stress to

form it into its new shape.

This forming operation

leaves a residual stress in

the grain structure. The ori-

entations and magnitudes of

the forming stresses are

complex, but can exist in

the same direction as the

applied load. Thus, residual

stresses can reduce the

force necessary to open the

receptacle during the tab

insertion. Stress relieving

the terminal restores the

elastic spring properties

and improves receptacle

performance by reducing

the residual stresses. After

stress relieving, the recep-

tacle resists opening when

a tab is inserted, especially

where difficult or awkward

mating situations may cause

mechanical abuse.

Brass

Plain

Allowable Connection

Temperature* — 110°C.

Plain brass is used

frequently, where

applications have optimal

environmental conditions.

Tin Plated

Allowable Connection

Temperature — 110°C.

Tin plating of receptacle

and tab improves operation

at higher temperatures, and

in addition protects the

connection against

corrosion.

Silver Plated

Allowable Connection

Temperature — 130°C.

Silver plated connections

allow the highest operating

temperature for brass and a

higher current-carrying

capacity.

* Allowable Connection Temperature

is the ambient temperature plus

temperature rise of the terminal at

normal operating conditions.

Phosphor Bronze

Plain

Allowable Connection

Temperature — 110°C.

Phosphor bronze is used in

applications where brass

would normally be

corroded, for example the

various freezing mixtures

and ammonias.

Tin Plated

Allowable Connection

Temperature — 110°C.

Tin plating of receptacle

and tab improves operation

at higher temperatures, and

in addition protects the

connection against

corrosion.

Silver Plated

Allowable Connection

Temperature — 130°C.

Silver plated connections

allow the highest operating

temperature for phosphor

bronze and higher current-

carrying capacity.

Steel

Nickel Plated

Allowable Connection

Temperature — 250°C.

This combination allows a

reliable connection at high

temperatures, for example

in stoves, cooking

appliances, etc. For

optimum performance,

these nickel-plated

receptacles are used with

compatible lead wires and

tabs that can be welded to

heating units.

Plastics (Insulation)

Material Temperature Rating —

The following list shows

various plastics and their

application temperatures.

High Temp. Polyamide

(Nylon). . . . . . . . . . 150°C

Polyamide, (Nylon). . . 125°C

Polypropylene . . . . . . 105°C

Polyester. . . . . . . . . . . . 90°C

Polyethylene . . . . . . . . . 75°C

A.B.S. . . . . . . . . . . . . . . 70°C

PVC. . . . . . . . . . . . . . . . 60°C

Note: For information related to

Glow Wire temperature ratings,

contact Tyco Electronics

Engineering.

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Test Specifications

FASTON Terminals

Test Parameters for FASTON Terminals (Based on UL-310 Temperature Rise and Current Requirements)

This table can be used as a guide for selecting a characteristic such as Contact Size, Wire Size, or Current (either Continuous or Intermittent Operating

Current) when the other two are known. This table also identifies the possible receptacle sizes available for a given wire size. The continuous current column

highlights the maximum current that should be applied to a given receptacle and wire combination to meet a 30°C maximum temperature rise. Intermittent

Current can be defined as a one hour cycle consisting of 45 minutes on and 15 minutes off. The temperature rise of the connector using the intermittent current

on the corresponding wire size will be less than 85° C. The wire used in the testing to meet these electrical requirements is tin plated copper with stranding as

indicated above in parentheses for terminals intended for internal wiring connections.

Wire Size (Strand Count)

10 (105)

12 (65)

14 (41)

16 (26)

18 (16)

20 (10)

22 (7) 

16 (26)

18 (16)

20 (10)

22 (7)

Continuous Current

24

20

15

10

7

4

3

5

4

3

Intermittent Current

48

40

30

20

14

8

6

10

8

6

Contact Size

250

Series 205

Series 187

Series

110

Series

The forces shown for the crimp pull out test represent the minimum force required to separate the wire from the

crimped terminal in an axis parallel to the wire exit direction from the contact. This force does not include the holding

force of the insulation crimp (if applicable).

Forces for Crimp Pull-out Test (UL-310 Specification)

Wire Size Minimum Force

AWG (mm2) pounds N

22 0.32 8 36

20 0.52 13 58

18 0.82 20 89

16 1.3 30 133

14 2.1 50 223

12 3.3 70 311

10 5.3 80 356

Note: This information applies only to

UL listed terminals. A part with a

Component Recognition status deviates

from the electrical or other requirements

defined in the UL-310 safety standard.



Test Specifications The following information

and related charts are taken

from the qualification

requirements as defined in

UL-310, the Safety

Standard for Electrical

Quick-Connect Terminals.

Throughout this catalog,

when a reference is made

to a part being UL Listed,

that part has been qualified

to the standards shown in

these charts.

Temperature Rise and

Millivolt Drop

The temperature rise and

millivolt drop characteristics

are the lowest in the indus-

try. They comply with safety

requirements and exhibit

extreme stability during

extended time tests.

When using FASTON

terminals, the allowable

connection temperatures

can be adjusted, based on

the application, by consid-

ering actual current(s) and

related temperature rise,

time at this temperature,

humidity, corrosion

environment, vibration,

base metal, plating (if any),

and other environmental

considerations.

Tensile Strength

(forces for crimp pull-out)

Maximum tensile strength

of the wire to terminal con-

nection does not insure reli-

able electrical performance.

An acceptable compromise

between maximum tensile

strength and electrical sta-

bility is recommended.

Normally the tensile

strength is much greater

than the force required to

disconnect the tab from the

receptacle; therefore, no

difficulties or hazards are

encountered.

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals

FASTON Test Specifications (Continued)

This chart show the forces required to engage and disengage a connector from a plain brass test tab (tab for

mechanical testing as shown in the tab section of this catalog). The force is measured with a testing device capable of

holding the reading and providing accurate alignment with slow and steady engagement and disengagement of the

connector and test tab.

Recommended Two-Wire Combinations

Wire Ranges

8-10 12-10 14-10 14-12 16-12 16-14 18-12 18-14 (2) 18 18-14 18-16 20-14 20-16 20-16 20-18 22-16 22-18

(2) 16 (2) 16 (2) 18

Two-Wire Combinations

10-22112-22114-14118-16116-22118-18118-18116-16116-16122-18118-22120-22118-18 20-18120-20118-22122-201

10-20112-20114-16118-14116-20118-20118-16116-22118-18120-18118-20120-20118-20 20-20120-22118-20122-221

10-18112-18114-18116-16116-18116-22118-14116-20116-18118-18118-18120-18120-20 22-18122-22120-201

10-16112-16114-20114-22116-16116-20118-20116-18120-20120-20120-16122-20 22-22120-221

10-14114-16114-22114-20118-18118-22118-18120-16118-22118-22122-20

12-14114-14116-16118-20116-22118-20122-16118-181

14-12116-18118-14116-20118-22118-161

16-12120-14116-16120-20116-221

18-12114-22120-221

20-12122-14114-201

22-121

1Min/Max Wire Size Combinations

Insertion and Withdrawal Forces for Engagement-Disengagement Test (UL-310 Specification)

Force, pounds (N)

Tab First Insertion, First withdrawal Sixth withdrawal

Size Maximum Maximum Minimum Minimum

Individual Average Individual Average Individual

Test Tab and Unplated Connector

.250 18 (80) 18 (80) 6 (27) 4 (18) 5 (22) 4 (18)

6.30

.205

5.20 15 (67) 20 (89) 5 (22) 3 (13) 3 (13) 2 (9)

.187

4.80

.125

3.20 12 (53) 14 (62) 3 (13) 2 (9) 2 (9) 1 (4)

.110

2.80

Test Tab and Tin-plated Connector

.250 17 (76) 17 (76) 5 (22) 3 (13) 4 (18) 3 (13)

6.30

.205

5.20 15 (67) 20 (89) 5 (22) 3 (13) 3 (13) 2 (9)

.187

4.80

.125

3.20 12 (53) 14 (62) 3 (13) 2 (9) 2 (9) 1 (4)

.110

2.80

Insertion and Withdrawal

Forces for Engagement-

Disengagement

The UL-310 Safety

Standard defines a broad

range for the insertion and

extraction value of each

connector series. Many of

the FASTON product

families (such as Premier

line, Budget line, Low

Insertion Force type, etc.)

have been designed for

specific applications and to

address forces within the

overall range as defined in

the chart.

Vibration Resistance In applications where

conductors are subjected to

flexing at termination points,

circuit failure is avoided

because resistance to

vibration is assured

through Tyco Electronics

insulation support, even on

conductors with oversized

insulation.

Wire Range FASTON Receptacles are

available in various wire

ranges from 26-10 AWG,

depending on series size.

The chart below is

designed to show our

recommended two-wire

combinations.

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

Tyco Electronics offers a

full line of Uninsulated quick

connects. We offer products

for a wide variety of applica-

tions in almost every market

and industry we serve. It is

important to choose the cor-

rect terminal for each appli-

cation. The following is a

list of application specific

characteristics that must be

considered when determin-

ing the best terminal for

each individual application.

Mating Tab

Size (312, 250, 205, 187,

110, etc.)

Wire Type

Magnet or Stranded

Wire Orientation

Straight or Flag

Temperature/Environment

Base metal

Plating requirements

Insulator required

Pre-insulated

Housing required

Agency Approvals

(UL/CSA)

Application

Continuous Strip or

Loose Piece

Special Applications

Moldable

Hermetic

Printed Circuit Board

Piggyback (Straight/Flag)

Reversible Flags

Center Strip

Positive Locking

Product Facts

nFull line of Premier, Budget,

LIF, moldable and hermetic

uninsulated receptacles

nStraight, right-angle and

receptacle and tab

combinations available

nReceptacles available in

.312, .250, .205, .187, .125

and .110 sizes

nAvailable in 8-30 AWG wire

ranges

nReceptacles mate with .032

and .020 thick tabs

nAvailable with or without

secondary wire support

nBase materials brass,

phosphor bronze and steel

available

nTin, silver and nickel-plated

products available

nProducts designed and

manufactured to meet UL

310 specifications

nProducts designed and

manufactured to meet CSA

C22.2 specifications

FASTON Terminals (Insulated and Uninsulated)

312 Series Receptacles

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

Straight Receptacles,

Insulation Support

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

18-14 A .032 .090-.120 Brass .016 .900 — X X 62092-1

0.81 2.29-3.05 0.41 22.86

.032 .160 or (2) .110 Brass, .016 .900 — X X 61399-1

0.81 4.06 2.79 Tin plated 0.41 22.86

.032 .160 or (2) .110 Brass, .016 .900 — X X 63225-2

16-12 A 0.81 4.06 2.79 Silver Plated 0.41 22.86

.032 .160 or (2) .110 Brass, .016 .900 — X X 63677-11

0.81 4.06 2.79 Tin plated 0.41 22.86

.032 .160 or (2) .110 Brass .016 .900 — X X 63677-21

0.81 4.06 2.79 0.41 22.86

14-10 A .032 .150-.200 Brass, .018 .900 — X X 63820-1

0.81 3.81-5.08 Silver Plated 0.46 22.86

1Low Insertion Force

Mating 312 Series Tab Dimensions

Dimple (Both Sides)

A — Premier Line



Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

26-22 C .032 .040-.060 Brass .016 .755 1X1—1X161202-1

0.81 1.02-1.52 0.41 19.18

24-20 A .032 .030-.070 Brass, .016 .755 1X2—1X261368-1

0.81 0.76-1.78 Tin Plated 0.41 19.18

.032 .060-.100 Brass .016 .755 X—

1X 42640-1

0.81 1.52-2.54 0.41 19.18

.032 .060-.100 Brass, .016 .755 X — X 42640-2

A0.81 1.52-2.54 Tin Plated 0.41 19.18

.032 .090-.130 Brass .016 .755 X — X 41771

0.81 2.29-3.30 0.41 19.18

.032 .090-.130 Brass, .016 .755 X — X 41772

0.81 2.29-3.30 Tin Plated 0.41 19.18

22-18 .032 .090-.130 Brass .016 .755 X — X 42510-1

B0.81 2.29-3.30 0.41 19.18

.032 .090-.130 Brass, .016 .755 X — X 42510-2

0.81 2.29-3.30 Tin Plated 0.41 19.18

.032 .090-.130 Brass .016 .755 X — X 42743-1

C0.81 2.29-3.30 0.41 19.18

.032 .090-.130 Brass, .016 .755 X — X 42743-2

0.81 2.29-3.30 Tin Plated 0.41 19.18

D.032 .090-.130 Brass, .016 .750 — — — 63127-1

0.81 2.29-3.30 Tin Plated 0.41 19.05

250 Series Receptacles

A — Premier Line

B — Budget Line

Straight Receptacles,

Insulation Support

1UL listed and CSA certified for 22 AWG. 49,600 CMA max. 7Stress relieved.

2UL listed and CSA certified for 22-20 AWG. 5UL/CSA - 10 AWG only. 8Recommended for external use only.

3Mates with a .020 [0.51] thick tab. 6.012 [.030] stock (multiple circuit housings). 9Recommended for internal or external use.



D — Moldable Line

C — Economy Line

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

250 Series Receptacles (Continued)

FASTON Receptacles

Straight Receptacles,

Insulation Support (Continued)

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number



1UL listed and CSA certified for 22 AWG. 49,600 CMA max. 7Stress relieved.

2UL listed and CSA certified for 22-20 AWG. 5UL/CSA - 10 AWG only. 8Recommended for external use only.

3Mates with a .020 [0.51] thick tab. 6.012 [.030] stock (multiple circuit housings). 9Recommended for internal or external use.

.032 .090-.130 Brass .016 .755 X — X 63693-17

0.81 2.29-3.30 0.41 19.18

22-18 E .032 .090-.130 Brass .016 .755 X — X 63609-1

0.81 2.29-3.30 0.41 19.18

.032 .090-.130 Brass, .016 .755 X — X 63609-2

0.81 2.29-3.30 Tin Plated 0.41 19.18

.032 .085-.135 Brass .012 .755 — — — 63648-16

20-14 B 0.81 2.16-3.43 0.31 19.18

.032 .085-.135 Brass, .012 .755 — — — 63648-26

0.81 2.16-3.43 Tin Plated 0.31 19.18

.020 .120-.170 Brass, .018 .755 X — X 63655-13

0.51 3.05-4.32 Tin Plated 0.46 19.18

.032 .060-.110 Brass, .018 .755 X — X 61375-1

0.81 1.52-2.79 Tin Plated 0.46 19.18

.032 .060-.110 Steel, .016 .755 — — — 63688-1

A0.81 1.52-2.79 Nickel Plated 0.41 19.18

.032 .120-.170 Steel, .016 .755 — X X 42219-1

0.81 3.05-4.32 Nickel Plated 0.41 19.18

.032 .120-.170 Brass .018 .755 X — X 41202

0.81 3.05-4.32 0.46 19.18

.032 .120-.170 Brass, .018 .755 X — X 41274

0.81 3.05-4.32 Tin Plated 0.46 19.18

.032 .120-.160 Brass .012 .750 X — X 63089-16,7

0.81 3.05-4.06 0.31 19.05

.032 .120-.170 Brass .016 .750 X — X 42400-1

B0.81 3.05-4.32 0.41 19.05

.032 .120-.170 Brass, .016 .750 X — X 42400-2

0.81 3.05-4.32 Tin Plated 0.41 19.05

18-14 .032 .120-.170 Brass, .016 .755 X — X 61107-17

0.81 3.05-4.32 Silver Plated 0.41 19.18

.032 .120-.170 Brass .016 .755 X — X 42660-1

0.81 3.05-4.32 0.41 19.18

.032 .120-.170 Brass, .016 .755 X — X 42660-2

C0.81 3.05-4.32 Tin Plated 0.41 19.18

.032 .150-.210 Brass .016 .780 X — X 42692-1

0.81 3.81-5.33 0.41 19.81

.032 .150-.210 Brass, .016 .780 X — X 42692-2

0.81 3.81-5.33 Tin Plated 0.41 19.81

.032 .120-.170 Brass .016 .750 X — X 60650-1

0.81 3.05-4.32 0.41 19.05

D.032 .120-.170 Brass, .016 .750 X — X 60650-2

0.81 3.05-4.32 Tin Plated 0.41 19.05

.032 .120-.170 Brass, .018 .750 X — X 63500-17

0.81 3.05-4.32 Tin Plated 0.46 19.05

.020 .120-.170 Brass, .018 .775 X — X 63993-13,7

0.51 3.05-4.32 Tin Plated 0.46 19.69

.032 .120-.170 Brass .018 .755 X — X 63537-17

E0.81 3.05-4.32 0.46 19.18

.032 .120-.170 Brass, .018 .755 X — X 63537-27

0.81 3.05-4.32 Tin Plated 0.46 19.18

.032 .120-.170 Steel, .016 .755 — X X 63674-17

0.81 3.05-4.32 Nickel Plated 0.41 19.18

A — Premier Line B — Budget Line

C — Economy Line D — Moldable Line E —

Low Insertion Force

FASTON Terminals (Insulated and Uninsulated)

Straight Receptacles,

Insulation Support (Continued)

250 Series Receptacles (Continued)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number



1UL listed and CSA certified for 22 AWG. 49,600 CMA max. 7Stress relieved.

2UL listed and CSA certified for 22-20 AWG. 5UL/CSA - 10 AWG only. 8Recommended for external use only.

3Mates with a .020 [0.51] thick tab. 6.012 [.030] stock (multiple circuit housings). 9Recommended for internal or external use.

.032 .120-.170 Brass .016 .755 X — X 63306-1

E0.81 3.05-4.32 0.41 19.18

.032 .120-.170 Brass, .016 .755 X — X 63306-2

0.81 3.05-4.32 Tin Plated 0.41 19.18

18-14 .032 .120-.170 Brass .018 .750 X — X 62500-18

0.81 3.05-4.32 0.46 19.05

F.032 .120-.170 Brass, .018 .750 X — X 62500-28

0.81 3.05-4.32 Tin Plated 0.46 19.05

.032 .120-.170 Phos Brz, .018 .750 X — X 417749

0.81 3.05-4.32 Tin Plated 0.46 19.05

.160-.210

16-12 B.032 4.06-5.33 Brass .016 .750 X — X 63896-1

(2) 16 0.81 (2) .130 0.41 19.05

3.30

16-12 A .032 .210-.265 Steel, .018 .830 — X X 42579-1

0.81 5.33-6.73 Nickel Plated 0.46 21.08

.210-.265 Brass .018 .820 X — X 41727

A.032 5.33-6.73 0.46 20.93

0.81 (2) .120 Max. Brass, .018 .820 X — X 41728

16-12 3.05 .Tin Plated 0.46 20.93

(2) 18 .210-.265 Brass .018 .755 X — X 63757-1

E.032 5.33-6.73 0.46 19.18

0.81 (2) .120 Max. Steel, .018 .755 — X X 63757-2

3.05 .Nickel Plated 0.46 19.18

.032 .150-.200 Brass .018 .770 X — X 414494

A0.81 3.81-5.08 0.46 19.56

.032 .150-.200 Brass, .018 .770 X — X 414504

0.81 3.81-5.08 Tin Plated 0.46 19.56

B.032 .150-.200 Brass, .018 .750 X — X 61095-14

0.81 3.81-5.08 Silver Plated 0.46 19.05

.032 .150-.200 Brass, .018 .755 X — X 63435-14,7

14-10 0.81 3.81-5.08 Silver Plated 0.46 19.18

E.032 .150-.200 Brass .018 .775 X — X 63365-14

0.81 3.81-5.08 0.46 19.69

.032 .150-.200 Brass, .018 .775 X — X 63365-24

0.81 3.81-5.08 Tin Plated 0.46 19.69

.032 .150-.200 Brass, .018 .770 X — X 42437-24,8

F0.81 3.81-5.08 Tin Plated 0.46 19.56

.032 .150-.200 Phos Brz, .018 .770 X — X 42437-54,9

0.81 3.81-5.08 Tin Plated 0.46 19.56

Brass, .018 .775 X — X 60635-14

.225-.275 Tin Plated 0.46 19.69

A.032 5.72-6.99 Brass, .018 .775 X — X 60635-24

0.81 (2) .140 Silver Plated 0.46 19.69

14-10 3.56 Brass .018 .775 X — X 60635-34

(2) 14 0.46 19.69

.225-.275

D.032 5.72-6.99 Brass, .018 .750 — — — 63419-14,7

0.81 (2) .140 Tin Plated 0.46 19.05

.3.56

F — Premier Line

for Hermetic Tabs

.305

[7.75]

.318

[8.08]

A — Premier Line B — Budget Line

D — Moldable Line E —

Low Insertion Force

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

250 Series Receptacles (Continued)

FASTON Receptacles

.225-.275

14-10 E.032 5.72-6.99 Brass, .018 .755 X — X 63539-14,7

(2) 14 0.81 (2) .140 Tin Plated 0.46 19.18

.3.56

.032 .150-.220 Brass, .018 .775 X — X 62428-2

12-10 A 0.81 3.81-5.59 Tin Plated 0.46 19.69

.032 .150-.220 Phos Brz, .018 .775 X — X 62428-3

0.81 3.81-5.59 Tin Plated 0.46 19.69

.230-.280 or

10-8 A .032 5.84-7.11 .Brass, .018 .775 X — X 62998-25

0.81 (2) .160 Tin Plated 0.46 19.69

4.06

1UL listed and CSA certified for 22 AWG. 49,600 CMA max. 7Stress relieved.

2UL listed and CSA certified for 22-20 AWG. 5UL/CSA - 10 AWG only. 8Recommended for external use only.

3Mates with a .020 [0.51] thick tab. 6.012 [.030] stock (multiple circuit housings). 9Recommended for internal or external use.

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

A — Premier Line



Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

.032 .060-.100 Brass .015 .770 X — X 61988-1

0.81 1.52-2.79 0.38 19.56

22-18 A .032 .060-.100 Brass, .015 .770 X — X 61988-2

0.81 1.52-2.79 Tin Plated 0.38 19.56

.032 .060-.100 Brass, .015 .770 X — X 61988-32

0.81 1.52-2.79 Tin Plated 0.38 19.56

.032 .120-.170 Brass .015 .770 X — X 61944-1

0.81 3.05-4.32 0.38 19.56

.032 .120-.170 Brass, .015 .770 X — X 61944-2

0.81 3.05-4.32 Tin Plated 0.38 19.56

.032 .120-.170 Brass .032-.016 .770 X — X 62109-11

A0.81 3.05-4.32 0.81-0.41 19.56

18-14 .032 .120-.170 Brass, .032-.016 .770 X — X 62109-21

0.81 3.05-4.32 Tin Plated 0.81-0.41 19.56

.032 .120-.170 Brass .015 .770 X — X 62223-12

0.81 3.05-4.32 0.38 19.56

.032 .120-.170 Brass, .015 .770 X — X 62223-22

0.81 3.05-4.32 Tin Plated 0.38 19.56

B.032 — Pre-Tin Brass .015 .610 X — X 62276-1

0.81 0.38 15.49

.032 .150-.200 Brass .015 .770 X — X 62253-13

0.81 3.81-5.08 0.38 19.56

A.032 .150-.200 Brass, .015 .770 X — X 62253-23

14-10 0.81 3.81-5.08 Tin Plated 0.38 19.56

.032 .150-.200 Brass, .032-.016 .770 X — X 1217043-11,3

0.81 3.81-5.08 Tin Plated 0.81-0.41 19.56

B.032 — Pre-Tin Brass .015 .610 X — X 62068-13

0.81 0.38 15.49

1Dual Thickness.

2Stress relieved.

39600 CMA Max.

Receptacle and Tab

Combinations

A — Economy Line



B — Economy Line

Non-Insulation Support

E —

Low Insertion Force

Straight Receptacles,

Insulation Support (Continued)

FASTON Terminals (Insulated and Uninsulated)

250 Series Receptacles (Continued)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

A — Premier Line B — Economy Line C — Moldable Line

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

.032 —Brass, .018 .655 X — X 41194

A0.81 Tin Plated 0.46 16.64

.032 —Steel, .018 .655 — X X 41143-1

0.81 Nickel Plated 0.46 16.64

.032 — Brass .016 .595 X — X 42845-1

B0.81 0.41 15.11

18-14 .032 —Brass, .016 .595 X — X 42845-2

0.81 Tin Plated 0.41 15.11

.032 — Brass .016 .655 X — X 60938-1

0.81 0.41 16.64

C.032 —Brass, .016 .655 X — X 60938-2

0.81 Tin Plated 0.41 16.64

.032 —Brass, .016 .655 — — — 63981-11

0.81 Tin Plated 0.41 16.64

19600 CMA Max.



Straight Receptacles,

Non-Insulation Support

250 Series Tab-Lok Flags

Flag Receptacles,

Insulation Support

B — Budget Line

.300

[7.62]

.305

[7.75]

.300

[7.62]

.305

[7.75]

A — Premier Line C — Economy Line

.300

[7.62]

.305

[7.75]

22-16 C .032 .070- .130 Brass .016 .670 X — X 63577-1

0.81 1.78-3.30 0.41 17.02

.032 .110-.210 Brass .018 .670 X — X 41531

0.81 2.79-5.33 0.46 17.02

.032 .110-.210 Brass, .018 .670 X — X 41532

0.81 2.79-5.33 Tin Plated 0.46 17.02

A.032 .110-.210 Brass, .018 .670 X — X 61156-1

0.81 2.79-5.33 Silver Plated 0.46 17.02

.032 .110-.210 Steel, .018 .670 — X X 41531-1

0.81 2.79-5.33 Nickel Plated 0.46 17.02

18-12 .032 .110-.210 Steel, .016 .670 — X X 42404-1

0.81 2.79-5.33 Nickel Plated 0.41 17.02

.032 .110-.210 Brass .016 .670 X — X 42511-1

B0.81 2.79-5.33 0.41 17.02

.032 .110-.210 Brass, .016 .670 X — X 42511-2

0.81 2.79-5.33 Tin Plated 0.41 17.02

.032 .110-.210 Brass .016 .670 X — X 42742-1

C0.81 2.79-5.33 0.41 17.02

.032 .110-.210 Brass, .016 .670 X — X 42742-2

0.81 2.79-5.33 Tin Plated 0.41 17.02

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number



FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

250 Series Tab-Lok Flags (Continued)

FASTON Receptacles

Flag Receptacles,

Insulation Support (Continued)

D — Moldable Line

.300

[7.62]

.305

[7.75]

E — Low Insertion Force

(LIF)

.300

[7.62]

.305

[7.75]

.032 .110-.210 Brass .018 .670 X — X 60645-12

D0.81 2.79-5.33 0.46 17.02

.032 .110-.210 Brass .016 .670 X — X 60641-1

0.81 2.79-5.33 0.41 17.02

.032 .110-.210 Brass .016 .670 X — X 63445-1

0.81 2.79-5.33 0.41 17.02

.032 .110-.210 Brass, .016 .670 X — X 63445-2

0.81 2.79-5.33 Tin Plated 0.41 17.02

.032 .110-.210 Brass, .016 .670 X — X 63445-42

E0.81 2.79-5.33 Tin Plated 0.41 17.02

.032 .110-.210 Steel, .016 .670 —X

1X163604-12

0.81 2.79-5.33 Nickel Plated 0.41 17.02

.032 .110-.210 Brass .018 .670 X — X 63555-12

0.81 2.79-5.33 0.46 17.02

18-12 .032 .110-.210 Brass, .018 .670 X — X 63555-22

0.81 2.79-5.33 Tin Plated 0.46 17.02

.032 .110-.210 Phos Bronze, .018 .670 X — X 418004

0.81 2.79-5.33 Tin Plated 0.46 17.02

.032 .110-.210 Brass .018 .670 X — X 418013

0.81 2.79-5.33 0.46 17.02

.032 .110-.210 Brass, .018 .670 X — X 418023

F0.81 2.79-5.33 Tin Plated 0.46 17.02

.032 .110-.210 Phos Bronze, .018 .670 X — X 420414

0.81 2.79-5.33 Silver Plated 0.46 17.02

.032 .110-.210 Phos Bronze, .018 .670 X — X 60274-24,5

0.81 2.79-5.33 Tin Plated 0.46 17.02

.032 .110-.210 Phos Bronze, .018 .670 X — X 63651-14,6

0.81 2.79-5.33 Tin Plated 0.46 17.02

.032 .110-.210 Brass, .018 .670 X — X 60851-13

0.81 2.79-5.33 Tin Plated 0.46 17.02

.032 .110-.210 Brass, .018 .670 X — X 60851-2

0.81 2.79-5.33 Silver Plated 0.46 17.02

.032 .110-.210 Phos Bronze, .018 .670 X — X 42563-64

12-10 F 0.81 2.79-5.33 Silver Plated 0.46 17.02

.032 .110-.210 Steel, .018 .670 — — — 42563-9

0.81 2.79-5.33 Nickel Plated 0.46 17.02

.032 .110-.210 Phos Bronze, .018 .670 X — X 42563-84

0.81 2.79-5.33 Tin Plated 0.46 17.02

.032 .110-.265 Brass .018 .670 X — X 63617-16

0.81 2.79-6.73 0.46 17.02

118 Gage only.

2Stress relieved.

3Recommended for external use only.

4For internal or external use.

5Left handed flag.

6Non-stress relieved.

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number



F — Premier Line

for Hermetic Tabs

.318

[8.08]

.305

[7.75]

FASTON Terminals (Insulated and Uninsulated)

250 Series Tab-Lok Flags (Continued)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

Flag Receptacles,

Non-Insulation Support

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

.032 —Brass, .016 .600 X — X 61177-23

0.81 Pre-Tin Plated 0.41 15.24

.032 —Brass, .016 .600 X — X 61177-34

A0.81 Pre-Tin Plated 0.41 15.24

.032 — Brass .016 .600 X — X 62091-15

0.81 0.41 15.24

.032 —Brass, .016 .600 X — X 62091-25

0.81 Pre-Tin Plated 0.41 15.24

.032 —Pho. Brz, .018 .610 X — X 62021-15

0.81 Silver Plated 0.46 15.49

.032 —Brass, .018 .610 X — X 62021-35

18-12 0.81 Tin Plated 0.46 15.49

.032 —Pho. Brz, .018 .600 X — X 62056-11,3

0.81 Silver Plated 0.46 15.24

.032 —Pho. Brz, .018 .600 X — X 62056-21,2,4

B0.81 Silver Plated 0.46 15.24

.032 —Pho. Brz, .018 .600 X — X 62056-62,3

0.81 Tin Plated 0.46 15.24

.032 —Pho. Brz, .018 .600 X — X 62056-71,2,4

0.81 Tin Plated 0.46 15.24

.032 —Brass, .018 .600 X — X 62056-32,3

0.81 Tin Plated 0.46 15.24

.032 —Brass, .018 .600 X — X 62056-44

0.81 Tin Plated 0.46 15.24

.032 — Brass .016 .670 X — X 62011-15

12-10 or A0.81 0.41 17.02

(2) 14 .032 —Brass, .016 .670 X — X 62011-25

0.81 Pre-Tin Plated 0.41 17.02

.032 —Pho. Brz, .018 .670 X — X 62057-11,3

0.81 Silver Plated 0.46 17.02

.032 —Brass, .018 .670 X — X 62057-33

0.81 Tin Plated 0.46 17.02

.032 —Brass, .018 .670 X — X 62057-44

12-10 B 0.81 Tin Plated 0.46 17.02

.032 —Pho. Brz, .018 .670 X — X 62057-74

0.81 Silver Plated 0.46 17.02

.032 —Pho. Brz, .018 .670 X — X 62022-15

0.81 Silver Plated 0.46 17.02

.032 —Brass, .018 .670 X — X 62022-25

0.81 Tin Plated 0.46 17.02

1For internal or external use. 4Left handed flag.

2Reverse reel. 5Right or left handed. Carrier out front for thru splicing.

3Right handed flag.



B — Premier Line

for Hermetic Tabs

A — Economy Line

.300

[7.62]

.305

[7.75]

.318

[8.08]

.305

[7.75]

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

250 Series F-Crimp Flags

FASTON Receptacles

Flag Receptacles

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

.032 .060 -.110 Brass .016 .540 X — X 62813-12

0.81 1.52-2.79 0.41 13.72

.032 .060 -.110 Brass, .016 .540 X — X 62813-22

A0.81 1.52-2.79 Tin Plated 0.41 13.72

.032 .060 -.110 Brass .016 .540 X — X 62814-13

22-18 0.81 1.52-2.79 0.41 13.72

.032 .060 -.110 Brass, .016 .540 X — X 62814-23

0.81 1.52-2.79 Tin Plated 0.41 13.72

.032 .060 -.110 Brass .016 .540 X — X 62718-13

B0.81 1.52-2.79 0.41 13.72

.032 .060 -.110 Brass, .016 .540 X — X 62718-23

0.81 1.52-2.79 Tin Plated 0.41 13.72

.032 .110-.160 Brass, .016 .540 X — X 63901-11,3

0.81 2.79-4.06 Tin Plated 0.41 13.72

.032 .110-.160 Brass .016 .540 X — X 63901-21,2

18-14 or A0.81 2.79-4.06 0.41 13.72

(2)18 .032 .110-.200 Brass .016 .540 X — X 63538-11,2

0.81 2.79-5.08 0.41 13.72

.032 .110-.200 Steel, .016 .540 — X X 63963-12

0.81 2.79-5.08 Nickel Plated 0.41 13.72

.032 .110 -.160 Brass .016 .540 X — X 63011-12

0.81 2.79-4.06 0.41 13.72

.032 .110 -.160 Brass, .016 .540 X — X 63011-22

A0.81 2.79-4.06 Tin Plated 0.41 13.72

.032 .110 -.160 Brass .016 .540 X — X 63012-13

0.81 2.79-4.06 0.41 13.72

.032 .110 -.160 Brass, .016 .540 X — X 63012-23

0.81 2.79-4.06 Tin Plated 0.41 13.72

.032 .110 -.160 Brass .016 .540 X — X 63009-12

0.81 2.79-4.06 0.41 13.72

18-14 .032 .110 -.160 Brass, .016 .540 X — X 63009-22

B0.81 2.79-4.06 Tin Plated 0.41 13.72

.032 .110 -.160 Brass .016 .540 X — X 63010-13

0.81 2.79-4.06 0.41 13.72

.032 .110 -.160 Brass, .016 .540 X — X 63010-23

0.81 2.79-4.06 Tin Plated 0.41 13.72

7.032 — Brass .016 .430 X — X 63508-14

0.81 0.41 10.92

C.032 .110 -.160 Brass .016 .540 X — X 63096-12

0.81 2.79-4.06 0.41 13.72

.032 .110 -.160 Brass, .016 .540 X — X 63096-22

0.81 2.79-4.06 Tin Plated 0.41 13.72

1Low Insertion Force.

2Left Handed Flag.

3Right Handed Flag.

4No insulation support.



B — Budget Line,

Insulation Support

(Left Hand)

.300

[7.62]

A — Premier Line,

Insulation Support

(Right Hand)

.240

[6.10]

.300

[7.62]

.240

[6.10]

C — Economy Line,

Insulation Support

.240

[6.10]

.300

[7.62]

FASTON Terminals (Insulated and Uninsulated)

250 Series F-Crimp Flags (Continued)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

Flag Receptacles (Continued)

A — Center Strip,

F-Crimp

C — Reversible Flag,

Straight End Feed

D — Reversible Flag for

Hermetic Tabs, Side Feed

.305

[7.75]

.318

[8.08]

.305

[7.75]

.318

[8.08]

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

20-16 D .032 .085-.150 Phos Brz, .018 .640 X — X 63137-1

0.81 2.16-3.81 Tin Plated 0.46 16.26

.032 — Brass .016 .430 X — X 63315-13

0.81 0.41 10.92

.032 —Brass, .016 .430 X — X 63315-23

A0.81 Tin Plated 0.41 10.92

.032 .110-.160 Brass .016 .540 X — X 63314-1

0.81 2.79-4.06 0.41 13.72

.032 .110-.160 Brass, .016 .540 X — X 63314-2

0.81 2.79-4.06 Tin Plated 0.41 13.72

18-14 B .032 .120-.170 Brass, .016 .630 X — X 151321-4

0.81 3.05-4.32 Tin Plated 0.41 16.00

.032 .090-.130 Brass .016 .710 X — X 62048-1

0.81 2.29-3.30 0.41 18.03

C.032 .090-.130 Brass, .016 .710 X — X 62048-2

0.81 2.29-3.30 Tin Plated 0.41 18.03

.032 .170-.220 Brass, .016 .710 X — X 60764-2

0.81 4.32-5.59 Tin Plated 0.41 18.03

.032 — Brass .018 .640 — — — 63647-11,3

0.81 0.46 16.26

D.032 —Phos Brz, .018 .640 — — — 63647-21,3

0.81 Tin Plated 0.46 16.26

.032 —Brass, .018 .640 — — — 63647-31,3

0.81 Tin Plated 0.46 16.26

16-12 D .032 .130-.170 Phos Brz, .018 .640 X — X 61188-12

0.81 3.30-4.32 Tin Plated 0.46 16.26

.032 .130-.170 Phos Brz, .018 .640 X — X 61187-12

12-10 D 0.81 3.30-4.32 Tin Plated 0.46 16.26

.032 .130-.170 Phos Brz, .018 .640 X — X 61187-22

0.81 3.30-4.32 Silver Plated 0.46 16.26

1No Dimple.

2Bends terminal 90°. For 180° bend use applicator 687616-2 with Press 694234-7.

3No insulation support.



B — Receptacle Tab

Combination, F-Crimp

.300

[7.62]

.300

[7.62]

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

205 Series Receptacles

FASTON Receptacles

Straight Receptacles

Flag Receptacles

.250

[6.35] .250

[6.35]

A — Premier Line,

Insulation Support

B — Economy Line,

Insulation Support

C — Premier line

Non-Insulation Support

D — Economy Line,

Non-Insulation Support

E — Premier Line,

Tab-Lok Flag

F — Economy Line,

Tab-Lok Flag

.250

[6.35] .250

[6.35]

.250

[6.35]

.250

[6.35]

.250

[6.35]

.250

[6.35] .250

[6.35]

L.250

[6.35]

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

26-22 A .020 .050-.070 Brass, .012 .620 X — X 60674-11

0.51 1.27-1.78 Tin Plated 0.31 15.75

.020 .085-.125 Brass .012 .615 X — X 42198-1

0.51 2.16-3.18 0.31 15.62

A.020 .085-.125 Brass, .012 .615 X — X 42198-2

0.51 2.16-3.18 Tin Plated 0.31 15.62

.032 .085-.125 Brass, .012 .615 X — X 42299-2

0.81 2.16-3.18 Tin Plated 0.31 15.62

22-18 .020 .085-.125 Brass .012 .615 X — X 42710-1

0.51 2.16-3.18 0.31 15.62

B.020 .085-.125 Brass, .012 .615 X — X 42710-2

0.51 2.16-3.18 Tin Plated 0.31 15.62

.032 .085-.125 Brass, .012 .615 X — X 60904-2

0.81 2.16-3.18 Tin Plated 0.31 15.62

C.020 —Brass, .012 .470 X — X 42197-22

0.51 Tin Plated 0.31 11.94

.032 .130-.180 Brass, .016 .615 X — X 42233-2

A0.81 3.30-4.57 Tin Plated 0.41 15.62

.032 .130-.180 Phos Brz, .016 .615 X — X 42233-7

0.81 3.30-4.57 Tin Plated 0.41 15.62

.020 .130-.180 Brass, .012 .615 X — X 42713-2

18-14 B 0.51 3.30-4.57 Tin Plated 0.31 15.62

.020 .130-.180 Brass, .016 .615 X — X 42781-2

0.51 3.30-4.57 Tin Plated 0.41 15.62

C.032 —Phos Brz, .016 .470 X — X 42239-4

0.81 Tin Plated 0.41 11.94

D.020 —Brass, .012 .470 X — X 42712-22

0.51 Tin Plated 0.31 11.94

1UL listed and CSA certified for 22 AWG.

2Moldable.



Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

.020 .110-.170 Brass .012 .530 X — X 42199-1

20-16 E 0.51 2.79-4.32 0.31 13.46

.020 .110-.170 Brass, .012 .530 X — X 42199-2

0.51 2.79-4.32 Tin Plated 0.31 13.46

.020 .110-.170 Brass, .016 .530 X — X 62354-1

E0.51 2.79-4.32 Tin Plated 0.41 13.46

.032 .110-.170 Brass, .016 .530 X — X 42234-2

20-14 0.81 2.79-4.32 Tin Plated 0.41 13.46

.032 .110-.170 Brass .016 .530 X — X 60195-11

F0.81 2.79-4.32 0.41 13.46

.032 .110-.170 Brass, .016 .530 X — X 60195-21

0.81 2.79-4.32 Tin Plated 0.41 13.46

1Moldable.



FASTON Terminals (Insulated and Uninsulated)

187 Series Receptacles

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

1No Insulation support. 4Stress relieved.

2UL listed and CSA certified for 22- 20 AWG. 5Tab stock thickness .020 [0.51].

3Also capable of accepting (2) 20 AWG wires.

Straight Receptacles

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

.020 .040-.070 Brass, .012 .590 2X2—2X260573-1

0.51 1.02-1.78 Tin Plated 0.31 14.99

.020 .040-.070 Brass .012 .590 2X2—2X260573-2

0.51 1.02-1.78 0.31 14.99

.020 .040-.070 Phos Brz, .012 .590 X — X 62187-2

0.51 1.02-1.78 Tin Plated 0.31 14.99

24-20 A .020 .060-.110 Brass, .012 .585 2X2—2X262138-1

0.51 1.52-2.79 Tin Plated 0.31 14.86

.020 .060-.110 Brass .012 .585 2X2—2X262138-2

0.51 1.52-2.79 0.31 14.86

.021 .060-.110 Brass, .012 .590 — — — 1217129-1

0.53 1.52-2.79 Tin Plated 0.31 14.99

.032 .040-.070 Brass, .012 .590 2X2—2X262181-1

0.81 1.02-1.78 Tin Plated 0.31 14.99

B.032 .090-.150 Brass, .012 .585 X — X 63931-1

0.81 2.29-3.81 Tin Plated 0.31 14.86

C.020 .090-.130 Brass .012 .590 X — X 63347-1

0.51 2.29-3.30 0.31 14.99

22-18 E .020 .090-.130 Brass .012 .585 X — X 63905-1

0.51 2.29-3.30 0.31 14.86

.020 .060-.100 Brass, .014 .615 X — X 63873-15

F0.51 1.52-2.54 Tin Plated 0.36 15.62

.020 .090-.130 Brass, .014 .615 X — X 1217084-15

0.51 2.29-3.30 Tin Plated 0.36 15.62

.015 —Brass, .012 .470 — — — 42374-21

0.38 Tin Plated 0.31 11.94

.015 .090-.130 Brass, .012 .590 — — — 42453-2

0.38 2.29-3.30 Tin Plated 0.31 14.99

.017 .090-.130 Phos Brz, .012 .585 — — — 61084-1

0.43 2.29-3.30 Silver Plated 0.31 14.86

.020 —Brass, .012 .470 X — X 42373-21

0.51 Tin Plated 0.31 11.94

.020 —Steel, .012 .470 — X X 42373-31

0.51 Nickel Plated 0.31 11.94

20-16 A .020 .060-.110 Brass .012 .585 X — X 62137-1

0.51 1.52-2.79 0.31 14.86

.020 .060-.110 Brass, .012 .585 X — X 62137-2

0.51 1.52-2.79 Tin Plated 0.31 14.86

.020 .090-.130 Brass .012 .590 X — X 42452-1

0.51 2.29-3.30 0.31 14.99

.020 .090-.130 Brass, .012 .590 X — X 42452-2

0.51 2.29-3.30 Tin Plated 0.31 14.99

.020 .090-.130 Phos Brz, .012 .590 X — X 42452-5

0.51 2.29-3.30 Tin Plated 0.31 14.99

.020 .090-.130 Steel, .012 .590 — X X 60621-1

0.51 2.29-3.30 Nickel Plated 0.31 14.99



A — Premier Line B — Budget Line C — Economy Line

E — Moldable Line

.220

[5.59] .250

[6.35]

.220

[5.59] .250

[6.35]

L.220

[5.59] L

.250 [6.35]

.220

[5.59]

.250

[6.35]

L.225

[5.72] L

.225

[5.72]

F — Commercial Line

Receptacle & Tab Combination

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

187 Series Receptacles (Continued)

FASTON Receptacles

1No Insulation support. 4Stress relieved.

2UL listed and CSA certified for 22- 20 AWG. 5Tab stock thickness .020 [0.51].

3Also capable of accepting (2) 20 AWG wires.

Straight Receptacles (Continued)

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number



.032 .090-.130 Steel, .012 .590 — X X 63850-1

0.81 2.29-3.30 Nickel Plated 0.31 14.99

A.032 .090-.130 Brass .012 .585 X — X 61758-1

0.81 2.29-3.30 0.31 14.86

.032 .090-.130 Brass, .012 .585 X — X 61758-2

0.81 2.29-3.30 Tin Plated 0.31 14.86

.020 .090-.130 Brass .012 .585 X — X 42617-1

0.51 2.29-3.30 0.31 14.86

.020 .090-.130 Steel, .012 .585 — X X 63959-1

0.51 2.29-3.30 Nickel Plated 0.31 14.86

.020 .090-.130 Brass, .012 .585 X — X 42617-2

B0.51 2.29-3.30 Tin Plated 0.31 14.86

.032 — Brass .012 .475 X — X 63785-11

0.81 0.31 12.07

.032 .090-.130 Brass .012 .585 X — X 63477-1

0.81 2.29-3.30 0.31 14.86

.032 .090-.130 Brass, .012 .585 X — X 63477-2

0.81 2.29-3.30 Tin Plated 0.31 14.86

.020 — Brass .012 .475 X — X 42799-11

0.51 0.31 12.07

.020 —Brass, .012 .475 X — X 42799-21

0.51 Tin Plated 0.31 12.07

.020 .090-.130 Brass .012 .590 X — X 42801-1

0.51 2.29-3.30 0.31 14.99

20-16 .020 .090-.130 Brass, .012 .590 X — X 42801-2

0.51 2.29-3.30 Tin Plated 0.31 14.99

C.020 .090-.130 or (2) .090 Brass .012 .590 X — X 61892-13

0.51 2.29-3.30 2.29 0.31 14.99

.032 —Brass, .012 .475 X — X 61969-11

0.81 Tin Plated 0.31 12.07

.032 .090-.130 Brass .012 .590 X — X 60196-1

0.81 2.29-3.30 0.31 14.99

.032 .090-.130 Brass, .012 .590 X — X 60196-2

0.81 2.29-3.30 Tin Plated 0.31 14.99

.039 .090-.130 Brass, .012 .590 — — — 63751-1

0.99 2.29-3.30 Tin Plated 0.31 14.99

.020 .090-.130 Brass .012 .585 X — X 60214-1

E0.51 2.29-3.30 0.31 14.86

.020 .090-.130 Brass, .012 .585 X — X 60214-2

0.51 2.29-3.30 Tin Plated 0.31 14.86

.020 .060-.110 Brass, .014 .615 X — X 62139-15

0.51 1.52-2.79 Tin Plated 0.36 15.62

.020 .090-.130 Brass, .014 .615 X — X 62026-15

0.51 2.29-3.30 Tin Plated 0.36 15.62

F.020 .090-.130 Brass .014 .615 X — X 62026-25

0.51 2.29-3.30 0.36 15.62

.032 .090-.130 Brass .014 .615 X — X 63646-15

0.81 2.29-3.30 0.36 15.62

.032 .090-.130 Brass, .014 .615 X — X 63646-25

0.81 2.29-3.30 Tin Plated 0.36 15.62

A — Premier Line B — Budget Line C — Economy Line

E — Moldable Line F — Commercial Line

Receptacle & Tab Combination

.220

[5.59] .250

[6.35]

.220

[5.59] .250

[6.35]

L.220

[5.59] L

.250 [6.35]

.220

[5.59]

.250

[6.35]

.225

[5.72] .225

[5.72]

FASTON Terminals (Insulated and Uninsulated)

187 Series Receptacles (Continued)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

Straight Receptacles (Continued)

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number



.105-.210

2.67-5.33 Brass, .012 .590 X — X 60487-2

(2) .105 Max. Tin Plated 0.31 14.99

.020 2.67 .

0.51 .105-.210

2.67-5.33 Brass .012 .590 X — X 60487-1

(2) .105 Max. 0.31 14.99

2.67 .

18-16 or A.105-.210

(2) 18 2.67-5.33 Brass, .012 .590 X — X 61945-1

(2) .105 Max. Tin Plated 0.31 14.99

.032 2.67 .

0.81 .105-.210

2.67-5.33 Steel, .012 .590 — X X 61945-2

(2) .105 Max. Nickel Plated 0.31 14.99

2.67 .

B.032 .090-.130 Brass .012 .585 X — X 63769-1

0.81 2.29-3.30 0.31 14.86

E.020 .090-.130 Brass .012 .615 X — X 63470-1

0.51 2.29-3.30 0.31 15.62

Brass .014 .640 X — X 60742-1

.180-.230 or 0.36 16.26

.020 4.57-5.84 . Brass, .014 .640 X — X 60742-2

0.51 (2) .110 Max. Tin Plated 0.36 16.26

2.79 . Brass, .014 .640 X — X 63749-24

Tin Plated 0.36 16.26

18-14 or D.180-.230 or Brass .014 .640 — — — 63832-1

(2) 16 .025 4.57-5.84 . 0.36 16.26

0.64 (2) .110 Max. Brass, .014 .640 — — — 63832-2

2.79 . Tin Plated 0.36 16.26

.180-.230 or Brass .014 .640 X — X 63596-1

.032 4.57-5.84 . 0.36 16.26

0.81 (2) .110 Max. Brass, .014 .640 X — X 63596-2

2.79 . Pre-Tin 0.36 16.26

A.110-.160 Brass, .012 .590 X — X 1217149-1

2.79-4.06 Tin Plated 0.31 14.99

.150-.190 Brass .014 .640 X — X 62016-1

D.020 3.81-4.83 0.36 16.26

18-14 0.51 .150-.190 Brass, .014 .640 X — X 62016-2

3.81-4.83 Tin Plated 0.36 16.26

.032 .150-.190 Brass, .014 .640 X — X 63697-1

0.81 3.81-4.83 Pre-Tin 0.36 16.26

F.020 .110-.160 Brass, .014 .615 — — — 1217151-15

0.51 2.79-4.06 Tin Plated 0.36 15.62

1No Insulation support. 4Stress relieved.

2UL listed and CSA certified for 22- 20 AWG. 5Tab stock thickness .020 [0.51].

3Also capable of accepting (2) 20 AWG wires.

D — Commercial Line

.225

[5.72] L

A — Premier Line B — Budget Line

E — Moldable Line

.220

[5.59] .250

[6.35]

.220

[5.59] .250

[6.35]

.220

[5.59]

.250

[6.35]

F — Commercial Line

Receptacle & Tab Combination

.225

[5.72] .225

[5.72]

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

187 Series Tab-Lok Flags

FASTON Receptacles

.220

[5.59]

.250

[6.35]

B — Budget Line

Flag Receptacles,

Insulation Support

.220

[5.59]

.250

[6.35]

A — Premier Line

D — Moldable LineC — Economy Line

.220

[5.59]

.250

[6.35]

.220

[5.59]

.250

[6.35]

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

.020 .110-.170 Brass .012 .530 X — X 42486-1

0.51 2.79-4.32 0.31 13.46

.020 .110-.170 Brass, .012 .530 X — X 42486-2

0.51 2.79-4.32 Tin Plated 0.31 13.46

.020 .110-.170 Steel, .012 .530 — X X 42486-3

A0.51 2.79-4.32 Nickel Plated 0.31 13.46

.020 .110-.170 Brass, .012 .530 X — X 42486-4

0.51 2.79-4.32 Silver Plated 0.31 13.46

.032 .110-.170 Brass, .012 .530 X — X 62591-1

0.81 2.79-4.32 Tin Plated 0.31 13.46

.032 .110-.170 Steel, .012 .530 — X X 63696-1

0.81 2.79-4.32 Nickel Plated 0.31 13.46

.020 .110-.170 Brass .012 .530 X — X 42618-1

0.51 2.79-4.32 0.31 13.46

.020 .110-.170 Brass, .012 .530 X — X 42618-2

B0.51 2.79-4.32 Tin Plated 0.31 13.46

20-16 .020 .170-.225 Brass .012 .575 X — X 62817-1

0.51 4.32-5.72 0.31 14.61

.032 .110-.170 Brass .012 .530 X — X 63748-1

0.81 2.79-4.32 0.31 13.46

.020 .110-.170 Brass .012 .530 X — X 42800-1

0.51 2.79-4.32 0.31 13.46

.020 .110-.170 Brass, .012 .530 X — X 42800-2

C0.51 2.79-4.32 Tin Plated 0.31 13.46

.032 .110-.170 Brass .012 .530 X — X 60529-1

0.81 2.79-4.32 0.31 13.46

.032 .110-.170 Brass, .012 .530 X — X 60529-2

0.81 2.79-4.32 Tin Plated 0.31 13.46

.020 .110-.170 Brass .012 .530 X — X 61029-1

D0.51 2.79-4.32 0.31 13.46

.020 .110-.170 Brass, .012 .530 X — X 61029-2

0.51 2.79-4.32 Tin Plated 0.31 13.46

18-14 B.032 .110-.190

(2)18 2.79-4.83 Brass, .014 .530 — X X 1217027-1

(2) .105 Max. Tin Plated 0.36 14.36

2.67 .



FASTON Terminals (Insulated and Uninsulated)

187 Series C-Crimp Flag Receptacles

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

.020 .090-.130 Brass .014 .522 X — X 1217009-1

0.51 2.29-3.30 0.36 13.26

.020 .090-.130 Brass, .014 .522 X — X 1217009-2

20-16 A 0.51 2.29-3.30 Tin Plated 0.36 13.26

.032 .090-.130 Brass .014 .522 X — X 1217010-1

0.81 2.29-3.30 0.36 13.26

.032 .090-.130 Brass, .014 .522 X — X 1217010-2

0.81 2.29-3.30 Tin Plated 0.36 13.26

.032 .100-.155 Brass .016 .535 1X1—1X11217244-1

0.81 2.54-3.94 0.41 13.59

.032 .100-.155 Brass, .016 .535 X — X 1217244-2

18-14 A 0.81 2.54-3.94 Tin Plated 0.41 13.59

.032 .100-.155 Phos. Bronze .016 .535 1X1—1X11217527-1

0.81 2.54-3.94 0.41 13.59

.032 .100-.155 Phos. Bronze, .016 .535 X — X 1217527-2

0.81 2.54-3.94 Tin Plated 0.41 13.59

116 & 18 AWG only.



C-Crimp Line A — 187 Series C-Crimp

Flag Receptacles

.250

[6.35]

.230

[5.84]

187 Series F-Crimp Flags

F-Crimp Line

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

.020 .060-.110 Brass 0.012 0.445 X — X 1742086-1

0.51 1.52-2.79 0.31 11.30

.020 .060-.110 Brass, 0.012 0.445 X — X 1742086-2

22-18 A 0.51 1.52-2.79 Tin Plated 0.31 11.30

.032 .060-.110 Brass 0.012 0.445 X — X 1742087-1

0.81 1.52-2.79 0.31 11.30

.032 .060-.110 Brass, 0.012 0.445 X — X 1742087-2

0.81 1.52-2.79 Tin Plated 0.31 11.30

20-16 B .020 .090-.130 Brass .012 .596 — — — 626412-1

0.51 2.29-3.30 0.31 15.14

.020 .060-.150 Brass .016 .430 X — X 63512-1

0.51 1.52-3.81 0.41 10.92

.032 .060-.150 Brass .016 .430 X — X 63316-1

B0.81 1.52-3.81 0.41 10.92

18-14 .032 .060-.150 Brass, .016 .430 X — X 63316-2

0.81 1.52-3.81 Tin Plated 0.41 10.92

.032 .060-.150 Steel, .016 .430 — X X 63316-3

0.81 1.52-3.81 Nickel Plated 0.41 10.92

C.032 — Brass .016 .430 X — X 63317-1

0.81 0.41 10.92

.020 .110-.150 or 2-.110 max Brass 0.012 0.445 X1—X

11742088-1

0.51 2.79-3.81 or 2-2.79 0.31 11.30

.020 .110-.150 or 2-.110 max Brass, 0.012 0.445 X1—X

11742088-2

18-14 or (2) 18 A 0.51 2.79-3.81 or 2-2.79 Tin Plated 0.31 11.30

.032 .110-.150 or 2-.110 max Brass 0.012 0.445 X1—X

11742089-1

0.81 2.79-3.81 or 2-2.79 0.31 11.30

.032 .110-.150 or 2-.110 max Brass, 0.012 0.445 X1—X

11742089-2

0.81 2.79-3.81 or 2-2.79 Tin Plated 0.31 11.30

.020 .110-.150 or 2-.110 max Steel, 0.012 0.445 — X1— 1742312-1

18 or (2) 18 A 0.51 2.79-3.81 or 2-2.79 Nickel Plated 0.31 11.30

.032 .110-.150 or 2-.110 max Steel, 0.012 0.445 — X1— 1742049-1

0.81 2.79-3.81 or 2-2.79 Nickel Plated 0.31 11.30

1 UL/CSA Approved for 18 & 16 AWG only



A — End of Wire with Insulation

Support C — Center Strip with

No Insulation Support

.221

[5.61]

.256

[6.35]

.445

[11.30]

B — Center Strip with

Insulation Support

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

125 Series Receptacles

FASTON Receptacles

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part Number

22-18 A .020 .090-.110 Brass .010 .635 — — — 63705-1

0.51 2.29-2.79 0.25 16.13



Insulation Support

A- Receptacle with

Insulation Support

.160

[4.06]

110 Series Receptacles

Straight Receptacles

Wire Range Style Fits Tab Tab Insulation Material Stock L Terminal

AWG Type7Fit Diameter and Finish Thickness (Overall Length) Part Number

30-28 A 1 .020 .020-.040 Brass, .010 .560 — — — 62585-1

0.51 0.51-1.02 Pre-Tin 0.25 14.22

—.020 —Brass, .010 .327 — — — 63837-1

26-22 B 0.51 Tin Plated 0.25 8.31

—.016 — Brass .010 .327 — — — 61818-1

0.41 0.25 8.31

1.016 .040-.060 Brass, .010 .635 — — — 42415-1

0.41 1.02-1.52 Pre-Tin 0.25 16.13

24-22 1.020 .040-.060 Brass, .010 .635 X1— X 42067-1

A0.51 1.02-1.52 Pre-Tin 0.25 16.13

1.020 .040-.060 Brass, .010 .510 X — X 60089-2

0.51 1.02-1.52 Pre-Tin 0.25 12.95

1.032 .040-.060 Brass, .010 .635 X1— X 63634-1

0.81 1.02-1.52 Pre-Tin 0.25 16.13

22-20 A 2 .020 .060-.100 Brass, .010 .635 X — X 42236-1

0.51 1.52-2.54 Pre-Tin 0.25 16.13

1.012 .060-.100 Brass, .010 .635 — — — 60415-1

0.31 1.52-2.54 Pre-Tin 0.25 16.13

1.016 .060-.100 Brass, .010 .635 — — — 60118-1

0.41 1.52-2.54 Pre-Tin 0.25 16.13

2.016 .090-.130 Brass, .010 .635 — — — 62523-1

0.41 1.52-2.54 Pre-Tin 0.25 16.13

1.020 .060-.100 Brass .010 .635 X — X 42068

0.51 1.52-2.54 0.25 16.13

1.020 .060-.100 Brass, .010 .635 X — X 42068-1

0.51 1.52-2.54 Pre-Tin 0.25 16.13

1.020 .090-.130 Brass, .010 .635 X — X 62094-1

22-18 A 0.51 1.52-2.54 Pre-Tin 0.25 16.13

1.020 .090-.130 Brass .010 .635 X — X 62094-2

0.51 1.52-2.54 0.25 16.13

2.020 .120-.140 Brass, .010 .635 — — X 60729-1

0.51 3.05-3.56 Pre-Tin 0.25 16.13

2.025 .120-.140 Brass, .010 .635 — — — 63568-1

0.51 3.05-3.56 Pre-Tin 0.25 16.13

1.025 .120-.140 Brass, .010 .635 — — — 61158-1

0.51 3.05-3.56 Pre-Tin 0.25 16.13

1.032 .060-.100 Brass, .010 .635 X — X 60197-1

0.81 1.52-2.54 Pre-Tin 0.25 16.13

3.032 .060-.100 Brass, .010 .635 — — X 60577-1

0.81 1.52-2.54 Pre-Tin 0.25 16.13



A — FASTON Receptacles

with Insulation Support

B — FASTON Receptacles with

No Insulation Support

C — Commercial Line

Receptacle and Tab Combination

.150

[3.81] .148

[3.76]

1UL listed 22 AWG wire only. 4Side feed. 5Tab Thickness .020 [0.51]. 7Stress relieved.

2No Dimple. 3Dimple at special location. 6Tab Thickness .032 [0.81]. 8See page 29 for Mating Tab Designs.

FASTON Terminals (Insulated and Uninsulated)

110 Series Receptacles (Continued)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

Straight Receptacles (Continued)

Wire Range Style Fits Tab Tab Insulation Material Stock L Terminal

AWG Type8Fit Diameter and Finish Thickness (Overall Length) Part Number



.032 .120-.140 Brass, .010 .635 X — X 63954-1

0.81 3.05-3.56 Pre-Tin 0.25 16.13

1.018 .080-.120 Brass .010 .630 — — — 63242-15

0.46 2.03-3.05 0.25 16.00

1.020 .060-.100 Brass .010 .630 X — X 62003-15

22-18 0.51 1.52-2.54 0.25 16.00

.020 .060-.100 Brass, .010 .630 X — X 62003-25

0.51 1.52-2.54 Tin Plated 0.25 16.00

1.032 .080-.120 Brass, .010 .630 X — X 63961-15

0.81 2.03-3.05 Tin Plated 0.25 16.00

1.032 .080-.120 Brass, .010 .630 — — — 1217145-16

0.81 2.03-3.05 Tin Plated 0.25 16.00

1.016 —Brass, .010 .475 — — — 42398-1

0.41 Pre-Tin 0.25 12.07

2.016 —Brass, .010 .475 X — X 60967-1

0.41 Pre-Tin 0.25 12.07

1.020 —Brass, .010 .475 X — X 42399-1

20-18 B0.51 Pre-Tin 0.25 12.07

(2) 20 1.020 — Brass .010 .475 X — X 42399-2

0.51 0.25 12.07

1.025 —Brass, .010 .475 — — — 62345-1

0.64 Pre-Tin 0.25 12.07

1.032 —Brass, .010 .475 X — X 60601-1

0.81 Pre-Tin 0.25 12.07

—.020 —Brass, .010 .380 X — X 62850-12

20-18 B 0.51 Pre-Tin 0.25 9.65

—.020 —Brass, .010 .380 X — X 62850-22

0.51 Tin Plated 0.25 9.65

1.010 .060-.100 Brass, .010 .625 — — — 62968-1

0.25 1.52-2.54 Pre-Tin 0.25 15.88

1.020 .060-.100 Brass, .010 .635 X — X 61408-1

0.51 1.52-2.54 Pre-Tin 0.25 16.13

1.020 .060-.100 Steel, .010 .635 — X X 1217102-1

0.51 1.52-2.54 Nickel Plated 0.25 16.13

1.020 .120-.140 Brass, .010 .635 X — X 61400-1

A0.51 3.05-3.56 Pre-Tin 0.25 16.13

1.020 .150-.170 Brass, .010 .635 X — X 62191-1

0.51 3.81-4.32 Tin Plated 0.25 16.13

20-16 1 .032 .120-.140 Brass, .010 .635 X — X 62050-1

0.81 3.05-3.56 Pre-Tin 0.25 16.13

1.032 .120-.140 Steel, .010 .635 — X X 62050-2

0.81 3.05-3.56 Nickel Plated 0.25 16.13

2.032 .120-.140 Brass, .010 .635 X — X 63703-1

0.81 3.05-3.56 Pre-Tin 0.25 16.13

1.016 —Brass, .010 .537 — — — 61457-1

0.41 Pre-Tin 0.25 13.64

.020 —Brass, .010 .537 X — X 63471-1

0.51 Pre-Tin 0.25 13.64

1.032 —Brass, .010 .415 X — X 63560-1

0.81 Pre-Tin 0.25 10.54

3.032 .110-.190 Brass, .010 .625 — — — 63092-17

A0.81 2.79-4.83 Tin Plated 0.25 15.88

—.032 .110-.190 Brass, .012 .625 — — — 63093-12, 7

18-14 0.81 2.79-4.83 Tin Plated 0.30 15.88

—.020 —Brass, .010 .475 X — X 62474-13,4

B0.51 Tin Plated 0.25 12.07

1.020 —Brass, .010 .475 X — X 62852-14

0.51 Pre-Tin 0.25 12.07

1UL listed 22 AWG wire only. 4Side feed. 5Tab Thickness .020 [0.51]. 7Stress relieved.

2No Dimple. 3Dimple at special location. 6Tab Thickness .032 [0.81]. 8See page 29 for Mating Tab Designs.

A — FASTON Receptacles

with Insulation Support

.150

[3.81]

B — FASTON Receptacles with

No Insulation Support

C — Commercial Line

Receptacle and Tab Combination

.148

[3.76]

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

110 Series F-Crimp Flags

FASTON Receptacles

Flag Receptacles

Wire Range Style Fits Tab Tab Insulation Material Stock L Terminal

AWG Type2Fit Diameter and Finish Thickness (Overall Length) Part Number

26-22 B *.020 .040-.080 Brass, .010 .430 1X3—X

31742219-1

0.51 1.02-2.03 Pre-Tin 0.25 10.92

*.016 .065-.100 Brass, .010 .460 — — — 61459-1

0.41 1.65-2.54 Pre-Tin 0.25 11.68

*.020 .065-.100 Brass, .010 .460 X — X 61372-1

0.51 1.65-2.54 Pre-Tin 0.25 11.68

*.020 .065-.100 Brass, .012 .460 X — X 60605-1

A0.51 1.65-2.54 Tin Plated 0.30 11.68

*.025 .065-.100 Brass, .010 .460 — — — 61530-1

0.64 1.65-2.54 Pre-Tin 0.25 11.68

*.025 .065-.100 Brass, .012 .460 — — — 63592-1

0.64 1.65-2.54 Tin Plated 0.30 11.68

*.032 .065-.100 Brass, .010 .460 X — X 61971-1

22-18 0.81 1.65-2.54 Pre-Tin 0.25 11.68

*.020 .060-.100 Brass, .010 .430 X — X 61481-1

0.51 1.52-2.54 Pre-Tin 0.25 10.92

*.020 .060-.100 Brass, .012 .430 X — X 61070-1

0.51 1.52-2.54 Tin Plated 0.30 10.92

*.020 .060-.100 Brass .012 .430 X — X 61070-2

B0.51 1.52-2.54 0.30 10.92

*.025 .060-.100 Brass, .010 .430 — — — 1217138-1

0.64 1.52-2.54 Pre-Tin 0.25 10.92

*.032 .060-.100 Brass, .010 .430 X — X 62336-1

0.81 1.52-2.54 Pre-Tin 0.25 10.92

*.032 .060-.100 Steel, .010 .430 — — — 62336-2

0.81 1.52-2.54 Nickel Plated 0.25 10.92

—.015 Brass, .010 .295 — — — 63990-1

0.38 —Pre-Tin 0.25 7.49

—.020 Brass .012 .295 1X1— X 60991-1

22-16 C 0.51 —0.30 7.49

—.020 Brass, .010 .295 1X1— X 61549-1

0.51 —Pre-Tin 0.25 7.49

1.020 Brass, .010 .295 1X1— X 62321-1

0.51 —Pre-Tin 0.25 7.49

* No Tab Type

1UL listed and CSA certified for 22-18 AWG.

2See below for Mating Tab Designs.

3UL listed and CSA certified for 22 AWG wire only.



A — FASTON Flag Receptacle with

Insulation Support

C — FASTON Flag Receptacle with

No Insulation Support

B — FASTON Flag Receptacle with

Insulation Support

.150

[3.81]

.150

[3.81]

.295

[7.49]

.018

[0.46]

Mating 110 Series Tab

Dimension Type 1

Mating 110 Series Tab

Dimensions Type 2

Mating 110 Series Tab

Dimensions Type 3

.110

[2.79]

.130

[3.30]

.133

[3.38]

.218

[5.54]

.280

[7.11]

.110

[2.79]

.280

[7.11]

.110

[2.79]

.280

[7.11]

Mating 110 Series

Tab Designs

FASTON Terminals (Insulated and Uninsulated)

AMPLIVAR Receptacles

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Receptacles

250 Series FASTON

Receptacles

Stock Thickness — .016 [0.41]

Magnet Wire Range Insulation Mating Material Material Part Applicator

CMA mm2Dia. Diameter Tab Thk. Thickness Number No.

24-19 0.51-0.98 .050-.080 .020 Brass .016 63623-11567451-22

1.30-2.00 0.51 Tin Plated Brass 0.41 63623-21

23-19 or 0.60-0.98 or .050-.100 .025 .016

(2) 24 or (2) 0.57 or 1.30-2.55 0.64 Brass 0.41 62069-13567343-22

(2) 26 (2) 0.45

20-16 or 0.85-1.37 or .100-.140 or

(2) 23 or (2) 0.63 or 2.55-3.55 ..032 Brass .016 60384-1 466010-12

(2) 20 (2) 0.88 (2) .060 Max. [0.81] Tin Plated Brass 0.41 60384-2

1.52 .

20-16 0.85-1.37 .100-.140 .020 Brass .016 62080-1 466010-12

2.55-3.55 0.51 0.41

.120-.170 or

18-14 or 1.02-1.71 3.05-4.30 ..032 Tin Plated Brass .016 60385-2 466816-12

(2) 17 (2) .060 Max. [0.81] 0.41

1.52 .

18-14 or 1.02-1.71 .120-.170 .020 Brass .016 63622-11466816-12

(2) 19 3.05-4.30 0.51 0.41

18-14 or 1.02-1.71 .120-.170 .020 Brass .016 1217835-1 466816-12

(2) 19 3.05-4.30 0.51 0.41

1Low insertion force

2Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

3Mates to .025 [0.64] thick tab.

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMPLIVAR Receptacles (Continued)

FASTON Receptacles

187 Series FASTON Flag

Receptacles

Stock Thickness — .016 [0.41]

Magnet Wire Range Insulation Mating Material Material Part Applicator

CMA mm2Dia. Diameter Tab Thk. Thickness Number No.

500-1200 0.56-0.79 .020-.040 .020 Tin Plated Brass .016 63942-1 566411-11

0.51-1.02 0.51 0.41

24-20 AWG 0.51-0.81 .020-.040 .032 Tin Plated Brass .016 1217624-1 566411-11

0.51-1.02 0.81 0.41

1200-2350 0.99-1.22 .020-.040 .020 Tin Plated Brass .016 63941-1 566410-11

0.51-1.02 0.51 0.41

2000-4000 1.14-1.61 .020-.040 .032 Tin Plated Brass 0.016 1217955-1 566429-1

0.51-1.02 0.81 0.41

2000-4050 1.14-1.63 .020-.040 .020 Tin Plated Brass .016 63940-1 680353-32

0.51-1.02 0.51 0.41

2000-4050 1.14-1.63 .020-.040 .032 Tin Plated Brass .016 1217417-1 680353-32

0.51-1.02 0.81 0.41

3000-6000 1.39-1.97 .020-.040 .020 Tin Plated Brass .016 1217899-1 566426-1

0.51-1.02 0.51 0.41

1Standard Applicator for “G” Splice Terminator No. 356462-2.

2Quick-Change Applicator for “G” Splice Terminator No. 356462-1.

.045

[1.14] .240

[6.10] .4.35

[11.05]

.232

[5.89]

250 Series FASTON Flag

Receptacles

Stock Thickness — .018 [0.45]

Magnet Wire Range Insulation Mating Material Material Part Applicator

CMA mm2Dia. Diameter Tab Thk. Thickness Number No.

16-12 1.29-2.13 .120-.170 .032 Tin Plated .018 63944-1 680421-31

3.05-4.32 0.81 Phos Bronze 0.45

1Quick-Change Applicator for ”G” Splice Terminator No. 356462-1.

.070

[1.78] .305

[7.75]

.600

[15.24]

.300

[7.62]

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Tabs

Recommended Housing

Style Series Solid Wire Tab Dimensions Material Terminal

Range AWG Thickness LWE S H

and Finish Part No.1

.032 1.570 .312 .387 .500 Hole Nickel Plated 63300-1

312 22-15 0.81 39.88 7.92 9.83 12.70 Steel

.032 1.570 .312 .387 .375 Hole Nickel Plated 63390-1

A0.81 39.88 7.92 9.83 9.53 Steel

22-15 .032 1.500 .250 .312 .500 Dimple Nickel Plated 63301-1

250 0.81 38.10 6.35 7.92 12.70 Steel

20-15 .032 1.500 .250 .312 .500 Hole Nickel Plated 63522-1

0.81 38.10 6.35 7.92 12.70 Steel

20-15 .032 1.500 .250 .312 .500 Dimple Nickel Plated 63104-1

B 250 0.81 38.10 6.35 7.92 12.70 Steel

22-15 .032 1.500 .250 .312 .370 Dimple Nickel Plated 1217006-1....

0.81 38.10 6.35 7.92 9.40 Steel

1Contact Technical Support for Tooling Application.

312 and 250 Series

(High Temperature [343° C

to 371° C])

Tyco Electronics offers a

variety of FASTON tabs in an

assortment of configura-

tions. The product line

includes various weld type

tabs, stud mounted tabs

and wire crimp tabs. Also

included in the product

offering are high tempera-

ture tabs and test tabs.

Tyco Electronics’ high-tem-

perature tab is designed to

crimp to heating element

wire. The tab end protrudes

through a ceramic/high-

temperature housing for

mating with either a stan-

dard 250 or 312 FASTON

receptacle.

Stock Thickness — .032 [0.81]

Style A

.070

[1.78]

.390

[9.91] .640

[16.26]

FASTON Tabs

FASTON Tabs (Continued)

312 Series and 250 Series

FASTON Tabs

(Mates with all “312” and “250”

Series FASTON Receptacles)

250 Series

Stud Mount Type Tabs

Stock Thickness — .032 [0.81]

Dimple (Both Sides)

312 and 250 Series

Weld Type Tabs

Stock Thickness — .032 [0.81]

Style Dimensions Material Terminal

WL T and Finish Part No.

A.312 .550 .375 Nickel Plated Steel 63770-1

7.92 13.97 9.53

B.250 .825 .375 Nickel Plated Steel 1217002-1

6.35 20.96 9.53

Hole

.350

[8.89]

.250

[6.35] .250

[6.35] .315

[8.00]

Style Stud Dimensions Material Terminal

Diameter BLET and Finish Part No.

.715 .170 .295 Brass 63038-2 X —

.177 —18.16 4.32 7.49

4.50 .715 .170 .295 Tin Plated Brass 63038-1 X X

18.16 4.32 7.49

A——

.635 —.295 Nickel Plated Steel 42559-1 X X

16.13 7.49

.940 .125 .280 Brass 1217558-1 — —

.171 —23.88 3.18 7.11

4.34 .940 .125 .280 Tin Plated Brass 1217558-2 — —

23.88 3.18 7.11

.130 .300 .400 .170 .295 Tin Plated Brass 42822-2 X X

3.30 7.62 10.16 4.32 7.49

.145 .300 .400 .170 .295 Tin Plated Brass 42822-4 X X

3.68 7.62 10.16 4.32 7.49

B.171 .330 .375 .170 .295 Brass 60465-1 X X

4.34 8.38 9.53 4.32 7.49 Tin Plated Brass 60465-2 X X

.203 .330 .375 .170 .295 Tin Plated Brass 61365-1 X X

5.16 8.38 9.53 4.32 7.49

.197 .330 .375 .170 .295 Tin Plated Brass 61499-1 X X

5.00 8.38 9.53 4.32 7.49



FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

A B

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Tabs (Continued)

.315

[8.00]

.315

[8.00]

.315

[8.00]

.250

[6.35]

.250

[6.35]

.250

[6.35]

Style Stud Dimensions Material Terminal

Diameter BLET and Finish Part No.

.097 .250 .440 .093 .295 Brass 41339-1 XX

2.46 6.35 11.18 2.36 7.49

.330 .440 .170 .295 Tin Plated Brass 42095-1 X X

.130 8.38 11.18 4.32 7.49

3.30 .270 .440 .110 .295 Tin Plated Brass 42117-2 X X

6.86 11.18 2.79 7.49

C.330 .440 .170 .295 Brass 42214-1 X X

.171 8.38 11.18 4.32 7.49 Tin Plated Brass 42214-2 X X

4.34 .313 .656 .125 .250 Tin Plated Brass 62314-2 X X

7.95 16.67 3.18 6.35

.203 .472 .394 —.295 Tin Brass 63971-1 — —

5.16 11.99 10.00 7.49

.125 .235 .440 .125 .295 Brass 41398-1 XX

D3.18 5.97 11.18 3.18 7.49

.171 .330 .440 .120 .205 Brass 62166-1 X X

4.34 8.38 11.18 3.05 5.20

E.130 .068 .615 .093 .295 Tin Plated Brass 42506-2 X X

3.30 1.73 15.62 2.36 7.49



250 Series

Stud Mount Type Tabs

(Continued)

Stock Thickness — .032 [0.81]

Dimple (Both Sides)

Style Pairs Stud Dim. Material Terminal

Diameter L and Finish Part No.

.130 .690 Tin Plated Brass 41478 X X

23.30 17.53

F.171 .690 Brass 41617 X X

4.34 17.53

4.130 1.455 Tin Plated Brass 41484 X X

3.30 36.96



.250

[6.35]

.315

[8.00]

FASTON Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Tabs (Continued)

Style Stud Material Terminal

Diameter and Finish Part No.

H.130 Brass 62261-1 X X

3.30

Style Pairs Stud Dim. Material Terminal

Diameter L and Finish Part No.

1.130 .315 Brass 41290-41 XX

3.30 8.00

2.130 .690 Brass 41291-41 XX

3.30 17.53

3.130 1.065 Brass 41292-41 XX

3.30 27.05

4.130 1.440 Brass 41370-41 XX

3.30 36.58

1.130 .315 Tin Plated Brass 41480-41 XX

3.30 8.00

2.130 .690 Tin Plated Brass 41481-41 XX

G3.30 17.53

3.130 1.065 Tin Plated Brass 41482-41 XX

3.30 27.05

—.130 —Tin Plated Brass 42115-41XX

3.30 Brass 42115-61XX

.171 .315 Brass 41619-41 XX

14.34 8.00 Tin Plated Brass 42802-11XX

.097 .315 Tin Plated Brass 60080-21XX

2.46 8.00

1In continuous strip-form.

250 Series

Stud Mount Type Tabs

(Continued)

Stock Thickness — .032 [0.81]

Dimple (Both Sides)

.250

[6.35]

.260

[6.60]

.315

[8.00]

.425

[10.80]

.470

[11.94]

.343

[8.71]

.250

[6.35]



205 Series

Stud Mount Type Tabs

Tab Thickness — .032 [0.81]

Stud Material Terminal

Diameter and Finish Part No.

.145 Brass 62168-1 X X

3.68

.130 Brass 61836-1 X X

3.30

.205

[5.21]

.250

[6.35]

.295

[7.49]

.300

[7.62]

.322

[8.17]

.125

[3.18]



.315

[8.00]

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Tabs (Continued)

Style Stud Stock Material Terminal

Diameter Thickness and Finish Part No.

.130 .020 Tin Plated 61951-1 X X

A3.30 0.51 Brass

.197 .020 Tin Plated 61914-1 X X

5.00 0.51 Brass

B—.020 Nickel Plated 61960-11,2 XX

0.51 Steel

C.145 .020 Tin Plated 61407-3 X X

3.68 0.51 Brass

.130 .020 Tin Plated 61761-22XX

3.30 0.51 Brass

D.145 .020 Brass 62576-12XX

3.68 0.51

.171 .020 Tin Plated 61664-12XX

4.34 0.51 Brass

.130 .020 Tin Plated 63946-1 — —

E3.30 0.51 Brass

.145 .020 Tin Plated 1742041-1 — —

3.68 0.51 Brass

F—.032 Nickel Plated 63771-11——

0.81 Steel

1 Weld tab.

2Bent 45°.

187 Series

Stud Mount Type Tabs —

Hole in Tab

.187

[4.75]

.295

[7.49]

.102

[2.59]

.605

[15.37]

.450

[11.43]

.187

[4.75]

.250

[6.35]



.295

[7.49]

.433

[11.00]

.435

[11.05]

.187

[4.75]

.078

[1.98]

.187

[4.75]

.250

[6.35]

.230

[5.84]

.187

[4.75]

.295

[7.49]

.250

[6.35]

.300

[7.62]

.320

[8.13]

.125

[3.18]

.125

[3.18]

.187

[4.75]

.300

[7.62]

.250

[6.35]

.295

[7.49]

FASTON Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Tabs (Continued)

250 Series Wire Crimp Tabs

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Thickness Diameter and Finish Thickness (Overall Length) Part No.

.032 .080-.120 Brass .015 .815 — X X 42475-3

22-18 B 0.81 2.03-3.05 0.38 20.70

.032 .080-.120 Brass, .015 .815 — X X 42475-4

0.81 2.03-3.05 Tin Plated 0.38 20.70

A.032 .080-.120 Brass, .032 .500 X — X 42770-2

0.81 2.03-3.05 Tin Plated 0.81 12.70

.032 .110-.150 Brass .015 .810 — X X 42474-3

B0.81 2.79-3.81 0.38 20.57

.032 .110-.150 Brass, .015 .810 — X X 42474-4

18-14 0.81 2.79-3.81 Tin Plated 0.38 20.57

.032 .120-.170 Brass .032 .775 X — X 41411

0.81 3.05-4.32 0.81 19.69

C.032 .120-.170 Brass, .032 .775 X — X 41412

0.81 3.05-4.32 Tin Plated 0.81 19.69

.032 .120-.170 Brass .032 .775 X — X 63761-11

0.81 3.05-4.32 0.81 19.69

.032 .110-.170 Brass, .015 .810 — X X 61281-3

14-12 B 0.81 2.79-4.32 Tin Plated 0.38 20.57

.032 .110-.170 Brass, .015 .810 — X X 61362-2

0.81 2.79-4.32 Silver Plated 0.38 20.57

1Hole.



Dimple

A — 250 Series Flag

FASTON Tab

205 Series Wire Crimp Tabs

Stock Thickness — .020 [0.51]

Wire Range Style Tab Insulation Material Terminal

AWG Thickness Diameter and Finish Part No.

.020 .120-.150 Brass, X — X 62531-1

18-14 A 0.51 3.05-3.81 Tin Plated

.020 .120-.150 Brass, X — X 63223-11

0.51 3.05-3.81 Tin Plated

1No hole.



A — 205 Series Wire Crimp

B — 250 Series Wire Crimp

Tab

C — 250 Series Wire Crimp

Tab

.250

[6.35]

.250

[6.35]

.205

[5.21] .675

[17.15]

.250

[6.35]

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Tabs (Continued)

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Thickness Diameter and Finish Thickness (Overall Length) Part No.

.020 —Brass, .020 .490 X — X 62887-1

26-22 A 0.51 Tin Plated 0.51 12.45

.020 —Brass, .020 .490 X — X 62887-2

0.51 Copper over Tin Plated 0.51 12.45

.032 —Brass, .020 .490 X — X 63932-1

A0.81 Tin Plated 0.51 12.45

22-18 .020 —Brass, .020 .485 X — X 62122-1

0.51 Pre-Tin Plated 0.51 12.32

.020 —Brass, .020 .570 X — X 62384-1

0.51 Pre-Tin Plated 0.51 14.48

B.032 .070-.130 Brass, .032 .625 X — X 63138-1

0.81 1.78-3.30 Tin Plated 0.81 15.88

20-16 A .020 —Brass, .020 .570 — — — 1217118-11

0.51 Pre-Tin Plated 0.51 14.48

1.052 [1.32] Dia. Hole.

187 Series Wire Crimp Tabs

Wire Range Style Tab Insulation Material Stock Terminal

AWG Thickness Diameter and Finish Thickness Part No.

.020 .080-.120 Brass, .020 X — X 42490-3

22-18 A 0.51 2.03-3.05 Tin Plated 0.51

.020 .080-.120 Brass .020 X — X 42490-4

0.51 2.03-3.05 0.51

.020 .120-.150 Brass .020 X — X 60850-1

0.51 3.05-3.81 0.51

18-14 A .020 .120-.150 Brass, .020 X — X 60850-2

0.51 3.05-3.81 Tin Plated 0.51

.032 .120-.150 Brass, .032 X — X 61687-21

0.81 3.05-3.81 Tin Plated 0.81

1Premilled dual stock thickness, Tab .032 [0.81], body .016 [0.41].



A — 187 Series Wire Crimp

110 Series Wire Crimp Tabs



A - 110 Series Wire Crimp B — 110 Series Wire Crimp

Tab with Insulation Support

.187

[4.75]

.250

[6.35]

.675

[17.15]

.110

2.79

.310

[7.87]

.110

[2.79]

.060 Series Wire Crimp Tabs

Stock Thickness — .032 [0.81]

Wire Range Style Tab Insulation Material L Terminal

AWG Thickness Diameter and Finish (Overall Length) Part No.

23-19 A .032 —Brass, .740 X — X 63497-11

0.81 Tin Plated 18.80

.032 —Brass, .740 X — X 63893-1

22-16 A 0.81 Tin Plated 18.80

.032 —Brass, .740 X — X 63753-11

0.81 Tin Plated 18.80

18-14 B .032 .080-.120 Brass, .500 — — — 1217591-1

0.81 2.03-3.05 Tin Plated 12.70

1AMPLIVAR Connector Type Serrations for Magnet Wire.



B — .060 Series Wire Crimp

Tab with Insulation Support

.312

[7.92]

.110

[2.79]

.060

[1.52]

.050

[1.27]

A - .060 Series Wire Crimp

FASTON Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Tabs (Continued)

The mechanical tab is

mounted onto AMP gauge

100505 for testing of recep-

tacle insertion/

extraction requirements.

Double-ended test tabs are

also available for electrical

and temperature rise test-

ing. Tyco Electronics has

readily available a variety of

UL 310 constructed tabs for

mechanical testing of FAS-

TON, Ultra-Fast FASTON

and Positive Lock recepta-

cles. These tabs are

designed for electrical test

setups as outlined in UL

310 (See instruction sheet

408–7432 for recommended

procedure mechanical test).

Mechanical

Electrical

Mechanical

Electrical

205 Series Test Tabs

Style Stud Stock Dimensions Material Terminal

Diameter Thickness LET

and Finish Part No.

.032 .625 .125 .295 Brass X X 60447-11,3

0.81 15.88 3.18 7.49

A.125 .020 .635 .125 .295 Brass — — 63633-12

3.18 0.51 16.13 3.18 7.49

.032 .625 .125 .295 Brass — — 63274-12

0.81 15.88 3.18 7.49

.145 .032 1.010 Tin Plated Steel — — 62627-13

B — — Brass — — 62627-23

3.68 0.81 25.65 Brass — — 62627-32

1Mechanical test tab for use with AMP gauge number 100505.

2Test tab with hole for Positive Lock.

3Dimple.

Style Hole Stock Dimensions Material Terminal

Diameter Thickness BL E Tand Finish Part No.

.020 —.605 .090 .295 Brass X X 60613-11

A.125 0.51 15.37 2.29 7.49

3.18 .032 —.605 .090 .295 Brass X X 60613-21

0.81 15.37 2.29 7.49

.020 —1.276 — — Tin Plated Steel — — 60921-4.

0.51 32.41

.032 —1.276 — — Brass — — 60922-1.

B.145 0.81 32.41

3.68 .020 —1.276 — — Brass — — 60921-1.

0.51 32.41

.032 —1.276 — — Tin Plated Steel — — 60922-5.

0.81 32.41

1Mechanical test tab for use with AMP gauge number 100505.

250 Series Test Tabs

(Mate with all “250” Series

FASTON Receptacles)

.250

[6.35]

.250

[6.35]

.205

[5.21]

.205

[5.21]



Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Tabs (Continued)

Mechanical

Electrical

125 Series Test Tabs

(Mates with all “125” Series

Receptacles)

Style Pairs Stud Stock Dimensions Material Terminal

Diameter Thickness LETand Finish Part No.

A— .125 .020 .570 .090 .295 Brass — — 63747-1

3.18 0.51 14.48 2.29 7.49

110 Series Test Tabs

(Mates with all “110” Series

Receptacles)

Mechanical

AElectrical

187 Series Test Tabs

(Mates with all “187” Series

Receptacles)

Style Pairs Stud Stock Dimensions Material Terminal

Diameter Thickness LETand Finish Part No.

Brass X X 60443-11

.020 .605 .090 .295 Tin Plated Brass — — 60443-51

A— .125 0.51 15.37 2.29 7.49 Brass — — 63248-11

3.18 Brass X X 60443-21

.032 .605 .090 .295 Tin Plated Brass X X 60443-61

0.81 15.37 2.29 7.49 Brass — — 63248-21

.020 1.276 ——

Tin Plated Steel X X 60920-41

B1 .145 0.51 32.41 Tin Plated Brass — — 60920-51

3.68 .032 1.276 —— Brass X X 62298-11

0.81 32.41 Tin Plated Steel X X 62298-21

1Test Tab with Hole.

Style Stud Stock Dimensions Material Terminal

Diameter Thickness LET and Finish Part No.

.020 .570 .090 .295 Brass X X 62061-1

0.51 14.48 2.29 7.49

A.125 .032 .570 .090 .295 Brass — — 62061-2

3.18 0.81 14.48 2.29 7.49

.016 .570 .090 .295 Brass — — 62061-3

0.41 14.48 2.29 7.49

.020 1.151 — — Tin Plated Steel XX 62628-1

B.145 0.51 29.24

3.68 .020 1.151 — — Brass XX 62628-2

0.51 29.24

.187

[4.75]

.187

[4.75]

.125

[3.18]

.110

[2.79]



FASTON Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMPLIVAR Terminals

Style Wire Range Material Dim. Part

AWG mm2L Number

B 27-23 0.1-0.2 Tin Plated Brass .935 —— 63484-12

23.75

22-16 0.3-1.4 Tin Plated Brass 1.015 —— 62447-1

A25.78

15-12 1.6-3.0 Tin Plated Brass 1.015 —— 62445-1

25.78

2Varnish resist coating.

187 Series FASTON Tabs

Board Thickness —

A = .062–.072 [1.57–1.83]

Stock Thickness —

A = .020 [0.51]

B = .032 [0.81]

250 Series FASTON Tabs

Stock Thickness — .032 [0.81]

Wire Range Material Part Quick-Change

AWG mm2Number Applicator3

16-12 1.3-3.0 Tin Plated Brass — — 62922-12466510-1

2Varnish resist coating.

3Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines

not listed, contact Tyco Electronics.

Style Wire Range Material Dimensions Part

CMA AWG mm2LET Number

200-566 27.5-23 — Tin Plated Brass .580 .342 45— — 63136-1

A14.73 8.69

400-1,360 25-19.5 — Tin Plated Brass .650 .450 30— — 63140-1

16.51 11.43

B — 23-19 0.2-0.6 Tin Plated Brass .225 .583 15— — 63165-1

5.72 14.81

250 Series FASTON Tabs

(Continued)

Stock Thickness — .032 [0.81]



.250

[6.35]



.250

[6.35]

Printed Circuit Board

Tabs and Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Product Facts

nFull line of PCB tabs and

receptacles

nStraight and right angle

tabs available in .250,

.187 and .110 series

nReceptacles produced in

.250/.205 x .032 or .025.

Standard or low insertion

force receptacles available.

nStrip product for automatic

insertion

nCompatible with industry

insertion equipment or full

line of equipment available

from Tyco Electronics

Tyco Electronics now offers

a complete line of Printed

Circuit Board tabs and

receptacles. Tyco Electronics

PCB product can be found

in switches and on control

boards around the world.

Our product offering

includes .250, .187 and

.110 series vertical tabs,

.250 and .187 right angle

tabs and .250/.205 vertical

receptacles. Product is

available in loose piece and

strip form. In a short time,

our product offering has

grown from a handful of part

numbers to over four dozen

salable parts. We continue

to add to our product family

as design changes,

innovation and customers‘

requirements expand.

Insertion equipment is

available for our entire strip

product. The semi-automatic,

air-powered Modular

Insertion System (MIS)

Bench machine is available

for customers with moderate

insertion requirements. The

compact, fully automatic

Comp-U-Sertor II machine

is available for applications

where larger volumes will

be inserted and where

programmable,

microprocessor controlled

equipment is desired.

Insertion heads for both

pieces of equipment are

interchangeable, requiring

less equipment investment.

Tyco Electronics will also

custom build a complete

“pass through” system for

high-end customer

applications.

The Tyco Electronics

product has been designed

to be compatible with

industry insertion equipment.

In many cases, this product

will work as a “drop in”

replacement for existing

product. In some cases,

slight modifications or minor

tooling changes are

necessary. Please consult

Technical Support or the

Global Applications Tooling

Group for more details.

Tyco Electronics is one of

the only companies that

offers printed circuit board

tabs and receptacles as well

as the crimp to wire

receptacles and tabs that

offer a complete solution for

your packaging needs.

FASTON Printed Circuit Board Tabs and Receptacles

Dimensions Material Terminal Part No.

WL K E and Finish Strip2Loos

Piece1

.502 .125 .312 Tin Plated Brass X X 63839-13—

12.75 3.18 7.92

.312 .547 .157 .312 Tin Plated Brass X X 63986-1 —

7.92 13.89 3.99 7.92

.552 .150 .312 Tin Plated Brass — — 1217566-1 —

14.02 3.81 7.92

.295 .622 .125 .312 X X — 62409-13

7.49 15.80 3.18 7.92 Tin Plated Brass — — — 1217056-1

.487 .125 .312 Tin Plated Brass X X 62650-13—

12.37 3.18 7.92

.280 .532 .175 .312 Tin Plated Brass X X 63650-13—

7.11 13.51 4.45 7.92

.622 .125 .452 Tin Plated Brass X X — 63900-1

15.80 3.18 11.48 — — 63755-13—

1Board Hole Size:.060/.053 [1.52/1.35] Dia.

2Insertion equipment available.

Printed Circuit Board

Tabs and Receptacles

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

Material Terminal Part No.

and Finish Strip1Loose Piece

Tin Plated Brass X X 63066-1 63067-1

1Insertion equipment available.

250 Series Printed Circuit

Board Tabs

Stock Thickness — .032 [0.81]

Board Hole Size —

.055 ± .002 [1.40 ± 0.05] Dia.



Stock Thickness — .032 [0.81]

Board Hole Size —

.100 ± .002 [2.54 ± 0.05] Dia.



FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Printed Circuit Board

Tabs and Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

Dimensions Material Terminal Part No.

LKE and Finish Strip1Loose Piece

.552 .150 .312 Tin Plated Brass X X 63862-12—

14.02 3.81 7.92 X X 63824-1 63849-1

.582 .180 .312 Tin Plated Brass X X 1217136-1 —

14.78 4.57 7.92 — — — 1217421-1

.650 .150 .410 Tin Plated Brass X X 1217126-12—

16.51 3.81 10.41

.710 .150 .470 Tin Plated Brass — — 1217125-1 1217169-1

18.03 3.81 11.94

.780 .150 .540 Tin Plated Brass — — 1217127-1 —

26.18 3.81 13.72 X X — 1217167-1

1Insertion equipment available.

2Dimple.

.312

[7.92]

.125

[3.18]

.200

[5.08]

Dimension Material Terminal

L and Finish Part No.

1.062 Tin Plated Brass X X 63949-1

26.97

1.207 Tin Plated Brass X X 63950-1

30.66

250 Series Printed Circuit

Board Tabs (Continued)

Stock Thickness — .032 [0.81]

Board Hole Size —

.055 ± .002 [1.40 ± 0.05] Dia.



Stock Thickness — .032 [0.81]

Board Hole Size —

.055 ± .002 [1.40 ± 0.05] Dia.

.312

[7.92]

.200

[5.08]



Printed Circuit Board

Tabs and Receptacles

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

.295

[7.49]

.330

[8.38]

.200

[5.08]

Style Fits Dimensions Material Part No.

Tab AL

and Finish Strip Loose Piece

.032 (LIF) .075 .480 Tin Plated Brass — — 63968-1 —

0.81 .1.91 12.19

.032 ..075 .480 Tin Plated Brass — — 63969-1 1217080-1

0.81 .1.91 12.19

A.025 (LIF) .075 .480 Tin Plated Brass — — 63994-1 —

0.64 .1.91 12.19

.510 Tin Plated Brass — — 1217137-12—

.025 ..075 12.95

0.64 .1.91 .480 Tin Plated Brass — — 1217180-1 —

12.19

B.020 .——Tin Plated — — 1217107-11—

0.51 .Phos Bronze

.250 x .016

C 6.35 x 0.41 — — Tin Plated Brass — — 62751-1 62806-1

Spade

1Horizontal mount.

2.180 [4.57] length — solder legs.

250 Series Printed Circuit

Board Tabs (Continued)

Right Angle Printed Circuit

Board Tab

Stock Thickness — .032 [0.81]

Board Hole Size —

.055 ± .002 [1.40 ± 0.05] Dia.

.250/.205 Printed Circuit

Board Receptacle

Stock Thickness — .016 [0.41]



.150

[3.81]

.200

[5.08]

Hole

Dimensions Material Terminal

LW and Finish Part No.

.525 .070 Tin Plated Brass X X 62411-11

13.34 1.78

.545 .160 Tin Plated Brass X X 60284-21

13.84 4.06

1Loose piece only.

205 Series

Printed Circuit Board Only

Stock Thickness — .020 [0.51]

Board Hole Size —

.100 – .095 [2.54 – 2.41] Dia.

Dimensions Material Terminal Part No.

and Finish Strip1Loose Piece

.312 .800 Tin Plated Brass X X 63951-1 1217754-1

7.92 20.32

.358 .630 Tin Plated Brass — — 928814-1 —

9.09 16.00

.738 1.00 Tin Plated Brass — — 63952-1 —

18.74 25.40

1Insertion equipment available.



.295

[7.49]

.062

[1.57]

.100

[2.54]

.250

[6.35]

.295

[7.49]

.290

[7.37]

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

A B C

Printed Circuit Board

Tabs and Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

Type Board Dimensions Material Terminal

Thickness TLEH and Finish Part No.

.055 .250 .332 .250 .283 Pre-Tin Brass X X 61543-12

A1.38 6.35 8.43 6.35 7.19

.062 .250 .332 .250 .283 Pre-Tin Brass X X 62403-12

1.57 6.35 8.43 6.35 7.19

B.062 —.545 .250 — Tin-Plated Brass X X 61907-11

1.57 13.84 6.35

C.062 .250 .332 .250 .303 Pre-Tin Brass X X 62221-12

1.57 6.35 8.43 6.35 7.70

1Loose piece only.

2Insertion equipment available.

Tab Board Dimensions Material Terminal

Part No.

Thickness Hole Size LH

and Finish Strip2Loose Piece

.032 .053-.057 .487 .280 Tin Plated X X 63525-111217057-11

0.81 1.35-1.45 12.37 7.11 Brass

.487 .285 Tin Plated.. X X 63603-1 1217131-1

.020 .050-.054 12.37 7.24 Brass

0.51 1.27-1.37 .440 .312 Tin Plated X X 63838-1 —

11.18 7.92 Brass

1Dimple.

2Insertion equipment available.

187 Series

Printed Circuit Board Tabs

Stock Thickness — .020 [0.51]

.187

[4.75]

.187

[4.75]

.187

[4.75]



.200

[5.08]

.125

[3.18]

.045

[1.14]

.250

[6.35]

Printed Circuit Board

Tabs and Receptacles

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

.200

[5.08]

.150

[3.81]

Hole

.312

[7.92]

Tab Dimensions Material Terminal Part No.

Thickness LEand Finish Strip3Loose Piece

.490 .250 Tin Plated Brass X X 63860-11—

12.45 6.35 — — 1217133-1 —

.032 .710 .470 Tin Plated Brass X X 1217124-1 —

0.81 18.03 11.94

.635 .395 Tin Plated Brass — — — 1217332-12

16.13 10.03

.020 .490 .250 Tin Plated Brass X X 63823-1 63982-1

0.51 12.45 6.35

1Dimple.

2No hole or dimple.

3Insertion equipment available.

Stock Board Material and Finish Terminal

Thickness Hole Size Part No.

.032 .053-.057 Tin Plated Brass X X 1217061-1.

0.81 1.35-1.45 — — 1217756-11

.020 .050-.054 Tin Plated Brass X X 1217062-1.

0.51 1.27-1.37 — — 1217156-11

1Loose piece.

.575

[14.61] .250

[6.35]

.122-.128

[3.10-3.25]

.200

[5.08]

.045-.050

[1.14-1.27]

.187

[4.75] .294

[7.47]

.150

[3.81]

.055

[1.40] Hole



187 Series

Printed Circuit Board Tabs

(Continued)

Right Angle Printed Circuit

Board Tab

Tab Size Material UL 941Color Dimensions Insulator

TWPart No.

“187” Series Nylon V2 Natural .320 .260 360041-1

.020 [0.51] Thick 8.13 6.60

“250” Series Nylon V2 Natural .380 .320 360042-1

.032 [0.81] Thick 9.65 8.13

1Flammability rating.

Tab Caps 187 and 250

Series

.155

[3.94]

.380

[9.62]

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Printed Circuit Board

Tabs and Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

.110

[2.79]

.280

[7.11]

.280

[7.11]

.110

[2.79]

.280

[7.11]

.110

[2.79]

.158

[4.01]

.110

[2.79]

.280

[7.11]

Style Mating Hole Dim. Material Terminal

Diameter L and Finish Part No.

A.060-.055 .490 Tin Brass X X 61134-31

1.52-1.40 12.45

.067-.063 .485 X X 61968-12

B1.70-1.60 12.32 Tin Brass X X 62437-11

.490 Tin Brass X X 62395-12

12.45

.622 Tin Brass X X 63756-12,3.

15.80

C.044-.048 .910 Tin Brass — — 63794-14.

1.12-1.22 23.11

.550 Tin/Lead — — 1217121-11.

13.97

.622 Tin Brass — — 1217514-1

15.80

.067-.073 .490 Pre-tin/ X X 62669-12

1.70-1.85 12.45 Pre-copper

.062-.068 .545 Tin Brass — — 1217577-12

D1.57-1.73 13.84

1Loose piece only.

2Insertion machine available.

3.032 [0.81] Stock.

4.060 [1.52] Tab width.



.110 Series Printed Circuit

Board

Stock Thickness — .020 [0.51]

Right Angle Printed Circuit

Board Tabs

.315

[8.00]

.114

[2.90]

.118

[3.00]

.197

[5.00]

.528

[13.41]

Tab PCB Hole Material Terminal

Thickness Dia. +0/-.01 [+0/-.03] and Finish Part No.

.032 .055 Tin Plated Brass — — 725963-2

0.81 1.40

.020 .051 Tin Plated Brass — — 725996-2

0.51 1.30



.067

[1.70]

.302

[7.67]

.296

[7.52]

.182

[4.62]

.710

[18.03]

.031

[0.79]

.295

[7.49]

.248

[6.30]

Printed Circuit Board

Tabs and Receptacles

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

Style Stock Dimensions Material Terminal

Thickness WL E and Finish Part No.

.018

0.46 Recpt. .650 .770 .305 Brass X X 61765-1

A.032 16.51 19.56 7.75 Tin Plated Brass X X 61765-21

0.81 Tabs — — 1217033-1

B.018 .300 .700 — Tin Plated Brass X X 61810-2

0.46 7.62 11.78 X X 63918-12

.016 — — — Nickel Plated Steel — — 151302-2

C0.41

.016 — — — Brass (90°) — — 152422-1

0.41

.016

D0.41 Recpt. — — — Brass — — 726308-1

.032

0.81 Tabs

1No tab stop on receptacle.

2Fits .025 [0.64] thick tab.

Style Stock Receptacle Material Terminal

Thickness Fits Tab and Finish Part No.

.013

0.33 Recpt. .020 Tin Plated Brass X X 61045-2

.020 0.51

A0.51 Tabs

.013

0.33 Recpt. .032 Tin Plated Brass X X 63699-1

.032 0.81

0.81 Tabs

250 Series

FASTON Tab Adapters

Fits Tab — .032 [0.81]

187 Series

FASTON Tab Adapters

.560

[14.22]

.250

[6.35]

.650

[16.51]



FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341



Printed Circuit Board

Tabs and Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

Wire Range Type Insul. Dia. Stock Material Fits Tab Dimensions Part No.

AWG mm2Range Thk. and Finish ELW

.035-.065 .010 Pre-Tin Brass .031 x .093 .190 .475 .120 61813-15

26-22 0.12-0.4 B 0.89-1.65 .025 0.79 x 2.36 4.83 12.06 3.05

Brass .045 x .045 .130 .372 .095 60524-1

A.040-.080 .010 1.14 x 1.14 3.3 9.45 2.41

1.02-2.03 0.25 Tin Plated .045 x .045 .130 .372 .095 60524-5

Beryllium Copper 1.14 x 1.14 3.3 9.45 2.41

Tin Plated Brass .031 x .062 .187 .462 .090 60900-11

0.79 x 1.57 4.75 11.73 2.29

Gold Plated Brass .031 x .062 .187 .462 .090 60900-2

24-20 0.2-0.6 0.79 x 1.57 4.75 11.73 2.29

B.040-.080 .010 Tin Plated Brass .031 x .062 .187 .462 .090 60900-42

1.02-2.03 0.25 0.79 x 1.57 4.75 11.73 2.29

Gold Plated Brass .031 x .062 .187 .462 .090 60900-57

0.79 x 1.57 4.75 11.73 2.29

Tin Plated Brass .031-.062 .187 .462 .090 63887-1

0.79-1.57 4.75 11.73 2.29

F—.010 Tin Plated Brass .015 x .050 .145 .310 .070 62352-1

0.25 0.38 x 1.27 3.68 7.87 1.78

22-20 0.3-0.6 E — .010 Tin Plated Brass .037 x .125 .190 .425 .160 41989

0.25 0.94 x 3.18 4.83 10.8 4.06

Tin Plated Brass .031 x .062 .130 .372 .090 61489-1

A.060-.110 .010 0.79 x 1.57 3.3 9.45 2.29

1.52-2.79 0.25 Gold Plated Brass .031 x .062 .130 .372 .090 61616-1

22-18 0.3-0.9 0.79 x 1.57 3.3 9.45 2.29

Pre-Tin Brass .010 x .093 .190 .480 .120 63391-13,4

B.050-.085 .010 0.25 x 2.36 4.83 12.19 3.05

1.27-2.16 0.25 Pre-Tin Brass .010 x .093 .190 .480 .120 63391-24.

0.25 x 2.36 4.83 12.19 3.05

Pre-Tin Brass .032 x .103 .200 .480 .126 60252-16

0.81 x 2.62 5.08 12.19 3.2

B.080-.120 .010 Pre-Tin Brass .020 x .103 .200 .480 .126 60432-16

20-18 0.5-0.9 2.03-3.05 0.25 0.51 x 2.62 5.08 12.19 3.2

Tin Plated Brass .020 x .156 .200 .480 .179 62399-1

0.51 x 3.96 5.08 12.19 4.55

D—.010 Brass .010 x .110 .200 .380 .148 62589-1

0.25 0.25 x 2.79 5.08 9.65 3.76

18-14 0.8-2.0 C — .025 Brass .060 x .250 .520 .985 .250 60312-1

0.64 1.52 x 6.35 13.2 25.02 6.35

1Available in loose piece form, order Part No. 61454-1.

2Reverse reel of 60900-1.

3Loose piece form, of Part No. 63391-2.

4Compliant base.

5No dimple.

6Dimple.

7Reverse reel of 60900-2.

EFD

Tab Receptacles

The AMP FASTON RAST 5

Tab Header Assembly

system is designed to

provide a RAST 5 interface to

a Printed Circuit Board. The

RAST 5 Standard defines

and standardizes the

connector mating interface.

250 Series Tabs are placed

on 5mm center lines with a

plastic shroud that has

keying, polarization, and

locking features that help

prevent mismating of the

corresponding RAST 5

Female Receptacle Housing.

The Header Assembly is

designed to accept any

RAST 5 compliant Female

receptacle system or

individual Quick Connects.

The most common

application for this product

is for Household Appliance

Controls where OEM’s want

to minimize the possibility

of crossed wires. It is also

suited for other applications

such as Gaming, Vending,

and Exercise Equipment

controls as well as

Residential, Commercial

and Industrial HVAC and

light industrial equipment.

The system comes fully

assembled and is easily

press fit into the board for

the soldering operation.

Preassembly of the tabs

into the Header ensures tab

perpendicularity to the

board. The solder leg PCB

layout is based on the

Industry Standard for similar

systems available on the

market. To further ensure

correct placement onto the

board, the vertical system

includes a plastic post

which allows Header

placement to be polarized.

Printed Circuit Board

Tabs and Receptacles

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

FASTON RAST 5 Tab Header

Assembly, 250 Series

Product Facts

n.250 x .032 [6.3 x 0.8]

FASTON Tabs built on 5 mm

centerlines

nShrouded Header Assembly

that conforms to the

European RAST 5 Standard

nMating Tyco Electronics

Connector Families include

AMP Positive Lock RAST 5

Connector System,

AMP Standard Timer

RAST 5, AMP multifitting,

AMP multifitting MKII,

AMP MONO-SHAPE TAB

MKI, and AMP MONO-SHAPE

MKII

nVertical and Right-Angle

Versions available in 2

through 8 positions

nTin Plated Brass Tabs are

Standard, Silver Plated Tab

Versions are available upon

Request

nLead Free Design is RoHS

and ELV Compliant

nUL 94 V-0 Housing meets

Glow Wire IEC 60695-1

Section 30.2.3 – 750°

NO FLAME

nAgency approvals will

include UL, CSA, TUV, and

VDE

See Tyco Electronics Catalogs

296599, 889803, 1308197,

1308209 for the complete line of

RAST products.

Material

UL 94 V-0, 6/6 Nylon

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Printed Circuit Board

Tabs and Receptacles

FASTON Printed Circuit Board Tabs and Receptacles (Continued)

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Vertical Orientation

.587

[14.90]

.504

[12.80]

Right Angle Orientation

.504

[12.80]

.705

[17.90]

.587

[14.90]

.660

[16.70]

Vertical Orientation PCB Layout

(Ref.) from Component Side

.098

[2.50]

.197

[5.00]

.049

[1.25]

.252

[6.40]

.049

[1.25]

Ø .098

[2.50]

PCB Tab Position 1 Hole for

Polarizing Peg

Typ.

.197

[5.00] Typ. Ø .053 ± .001

[1.35 ± 0.05]

Right Angle Orientation

PCB Layout

(Ref.) from Component Side

PCB Tab Position 1

Edge of PCB

Ø .053 ± .001

[1.35 ± 0.05]

.394

[10.00]

.197

[5.00]

.049

[1.25]

Typ.

.049

[1.25]

.197

[5.00] Typ. Typ.

FASTON RAST 5 Tab Header

Assembly, 250 Series

(Continued)

No. of RAST 5 Part Numbers

Positions Configuration Dim. A Vertical Right Angle

02-A .484 [12.30] 521382-2 521384-2

02-B .484 [12.30] 1-521382-2 1-521384-2

02-C .484 [12.30] 2-521382-2 2-521384-2

2 02-E .484 [12.30] 3-521382-2 3-521384-2

02-G .484 [12.30] 4-521382-2 4-521384-2

02-I .484 [12.30] 5-521382-2 5-521384-2

02-P .484 [12.30] 6-521382-2 6-521384-2

03-A .681 [17.30] 521382-3 521384-3

303-B .681 [17.30] 1-521382-3 1-521384-3

03-D .681 [17.30] 2-521382-3 2-521384-3

— .681 [17.30] 3-521382-3 3-521384-3

04-A .878 [22.30] 521382-4 521384-4

04-B .878 [22.30] 1-521382-4 1-521384-4

404-C .878 [22.30] 2-521382-4 2-521384-4

04-F .878 [22.30] 3-521382-4 3-521384-4

04-G .878 [22.30] 4-521382-4 4-521384-4

— .878 [22.30] 5-521382-4 5-521384-4

05-B 1.075 [27.30] 521382-5 521384-5

5— 1.075 [27.30] 1-521382-5 1-521384-5

— 1.075 [27.30] 2-521382-5 2-521384-5

— 1.075 [27.30] 3-521382-5 3-521384-5

606-A 1.272 [32.30] 521382-6 521384-6

06-D 1.272 [32.30] 1-521382-6 1-521384-6

07-C 1.469 [37.30] 521382-7 521384-7

7— 1.469 [37.30] 1-521382-7 1-521384-7

— 1.469 [37.30] 2-521382-7 2-521384-7

— 1.469 [37.30] 3-521382-7 3-521384-7

08-D 1.665 [42.30] 521382-8 521384-8

8 — 1.665 [42.30] 1-521382-8 1-521384-8

08-C 1.665 [42.30] 2-521382-8 2-521384-8

Refer to the Tyco Electronics Customer Drawing for additional details.

For more information related to the RAST 5 Standard, see Tyco Electronics Literature Distribution no. 1308243.

FASTON Housings

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Housings

Product Facts

nStraight, right angle,

multiple position and

special application housings

available

nVarious materials and

temperature ratings

available

nAccept FASTON receptacles

nSpecial application

housings include

Microswitch, gas valve and

water valve housings

nAvailable in .250, .205,

.187 and .110 Series

nTranslucent plastic

insulating sleeves in both

straight and flag

configurations

FASTON housings are

designed to be used with

the FASTON terminal line.

They come in sizes ranging

from .250, .205, .187 and

.110 and are available in

multiple positions and

configurations. Included

in this line are special

connectors, including

water valve connectors,

Microswitch connectors,

gas valve connectors, and

various other special

application connectors.

Many of these housings are

available in both V-2 and

V-0 rated materials.

Translucent plastic

insulating sleeves are

available for use with

FASTON receptacles and

flags.

FASTON Housings

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Housings (Continued)

.250 Series

.187 Series

Style MaterialUL 941Color Insulation Dimensions Part Type Accepts Terminal

Dia. Max. LTWHNumber

V2 Natural .210 .787 .266 .448 .360 1-480298-0

5.33 19.99 6.76 11.38 9.14 1-480307-1 Continuous “250” Series Flag FASTON

A Nylon V0 Natural .210 .787 .266 .448 .360 Strip Tab-Lok Receptacles XX

5.33 19.99 6.76 11.38 9.14 1-480307-7 41531, 41532, 42511,

V2 Nat. 150° .210 .787 .266 .448 .360 1-480307-6 Loose 61156, 63445

5.33 19.99 6.76 11.38 9.14 Piece

.140 Continuous “250” Series Flag FASTON

B Nylon V2 Natural 3.56 or .732 .180 .460 .315 1-480296-0 Strip Commercial Receptacle X X

(2) .110 .18.59 4.57 11.68 8.00 1-480306-1 Loose 60290, 60736, 62418

2.79 Piece

C Vinyl HB Blue .150 .710 .210 .380 .400 1-480019-6 Loose “250” Series F-Crimp ——

3.81 18.03 5.33 9.65 10.16 Piece Flag FASTON

D Nylon V2 Natural .175 .699 .230 .430 .320 1-480487-2 Loose “187” Series Tab-Lok X—

4.45 17.75 5.84 10.92 8.13 Piece Flag FASTON2

1Flammability rating of plastic material.

2Does not accept commercial series.



AMPIP

Post-Insulation Pods

Flag Style

Receptacle Housings

Straight Style

Receptacle Housing

.250 Series

Style Type Material UL 941Color Insulation Dimensions Part Accepts Terminal

Dia. Max. LTWH

Number

V2 Natural .260 .961 .181 .358 .314 171706-1 X X

6.60 24.40 4.60 9.10 8.00

V2 Natural .224 1.03 .225 .490 .285 521053-1 — —

5.69 26.20 6.70 12.40 7.20

V2 .200 .920 .280 .390 .298

Natural 5.08 23.37 6.60 9.91 7.57 1-480416-0

V0 .200 .920 .280 .390 .298

Natural 5.08 23.37 6.60 9.91 7.57 1-480416-7

Natural .200 .920 .280 .390 .298 1-480416-8 XX

ALoose Nylon V2 150° 5.08 23.37 6.60 9.91 7.57 “250” Series FASTON

Piece Black .200 .920 .280 .390 .298 1-480416-1 Receptacles

5.08 23.37 6.60 9.91 7.57

V2 Natural .187 .995 .193 .354 .252 280232 .——

4.75 25.30 4.90 9.00 6.40

V0 Natural .187 .995 .193 .354 .252 280232-6 — —

4.75 25.30 4.90 9.00 6.40

V2 Natural .169 .960 .181 .366 .209 336369-1 X —

4.30 24.40 4.60 9.30 5.30

Polypropylene V2 Clear .161 .960 .181 .362 .209 735075 .X—

4.10 24.40 4.60 9.20 5.30

1Flammability rating of plastic material.



FASTON Housings

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMPIP Post-Insulation Pods (Continued)

Straight Style

Receptacle Housing

.110 Series

Style Type Material UL 941Color Insulation Dimensions Part Accepts Terminal

Dia. Max. LTWH

Number

Loose .125 .955 .570 .190 “250” Series FASTON Economy

B Nylon V2 Natural — 1-480458-0 Receptacles 42660, 42743, X X

Piece 3.18 24.26 14.48 4.83 42845, 61202

“205” Series FASTON

Natural .180 .775 .225 .338 .245 1-480418-0 Receptacles 42197, 42198, XX

4.57 19.69 5.72 8.59 6.22 42710, 42712, 42713,

60904

CLoose Nylon V2 “187” Series FASTON

Piece Receptacles 42373, 42374,

Natural .170 .775 .215 .308 .235 1-480435-0 42452, 42453, 42617, 60487, X X

4.32 19.69 5.46 7.82 5.97 60573, 62137, 62138, 62187,

63475, 63477

“110” Series FASTON

Natural .150 .790 —.235 .240 1-480417-0 Receptacles 42067, 42068,

3.81 20.07 5.97 6.10 42236, 42398, 42399, 42415,

DLoose Nylon V2 60118, 60197, 60577, X X

Piece 60601, 60729, 61158, 61400,

Black .150 .790 —.235 .240 1-480417-1 61457, 61818, 62050, 62094,

3.81 20.07 5.97 6.10 62191, 62345

ELoose Nylon V2 Natural — .550 .205 .225 .200 360040-1 “110” Series FASTON XX

Piece 13.97 5.21 5.72 5.08 61070, 61481, 62336

1Flammability rating of plastic material.



FASTON Housings (Continued)

.250 Series

.205/.187 Series

Insulation Sleeves

For FASTON Receptacle

Material — Soft Vinyl Chloride Cloudy

Style FASTON Dimensions Part

Series DELWH

Number

.079

2.00 .748 .945 .315 .138 170823-3

.098 19.00 24.00 8.00 3.50 170823-2

2.50

.126 .866 1.06 .315 .138 1-170823-8

3.20 22.00 27.00 8.00 3.50

250 .787 .984 1-170823-5

20.00 25.00

.138 1.18 1.38 .315 .138 1-170823-9

3.50 30.00 35.00 8.00 3.50

1.38 1.57 2-170823-0

A35.00 40.00

.189 .787 .984 .315 .138 170823-6

4.80 20.00 25.00 8.00 3.50

205 .098 .709 .906 .256 .118 4-170823-1

2.50 18.00 23.00 6.50 3.00

.087 .709 .906 .228 1-170823-3

187 2.20 18.00 23.00 5.80 .087

.098 .591 .787 .228 2.20 1-170823-4

2.50 15.00 20.00 5.80

.071 170823-9

110 1.80 .300 .827 .157 .083

.098 16.00 21.00 4.00 2.10 170823-1

2.50

.126 170891-1

250 3.20 .571 .728 .335 .177

B.189 14.50 18.50 8.50 4.50 170891-2

4.80

187 .126 .488 .587 .256 .118 3-170823-8

3.20 12.40 14.90 6.50 3.00

FASTON Housings

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Housings (Continued)

Multi-Position Housings

.187 [4.75]/.250 [6.35] Series

Style Material UL 941Color Dimensions Part Accepts Terminal

ZWHL

Number

Natural .400 .732 .340 .715 520171-12

10.16 18.59 8.64 18.16

A Nylon V2 Black .400 .732 .340 .715 520171-2263306, 63365, XX

10.16 18.59 8.64 18.16 63475, 63477,

Yellow .400 .732 .340 .715 520171-32

63609, 63648

10.16 18.59 8.64 18.16

1Flammability rating of plastic material.

2Accepts (1) .187 [4.75] and (1) .250 [6.35] receptacle.



Multi-Position Housings

.250 [6.35] Series

Style Material UL 941Color Part Accepts Terminals

Number

V2 Black 520987-1

A Nylon Natural 520987-2 .250 Low Insertion Terminals X X

V0 Black 520987-4

B Nylon V2 Black 521065-1 .250 Low Insertion Terminals X X

C Nylon V2 Black 521066-1 .250 Low Insertion Terminals X X

1Flammability rating of plastic material.



1.082

[27.48]

.900

[22.86]

.900

[22.86]

.375

[9.53]

.220

[5.59] .220

[5.59]

.220

[5.59]

.379

[9.63]

.379

[9.63]

1.082

[27.48]

A B

.220

[5.59]

.375

[9.53]

FASTON Housings

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Housings (Continued)

Multi-Position Housings

.110 [2.79] Series

A B

C D

Style Material UL 941Color Dimensions Part Accepts Terminal2

ZW H L

Number

Black .224 .470 .305 .825 520206-2 62942,

A Nylon V2 Yellow 5.69 11.94 7.75 20.96 520206-3 63021, 63093 XX

Nylon V2 Black .224 .444 .315 .827 520217-2 62942,

D Yellow 5.69 11.28 8.00 21.01 520217-3 63021, 63093 XX

Polyester HB Natural 520217-4

Nylon V2 Natural .224 .668 .235 .825 520219-1

BBlack 5.69 16.97 5.97 20.96 520219-2 62942, 63021, XX

Polyester HB Black .224 .668 .235 .825 520219-4 63093

5.69 16.97 5.97 20.96

C Nylon V2 Black .224 .444 .315 .866 520220-2 63093 X X

5.69 11.28 8.00 22.00

1Flammability rating of plastic material.

2For dimensions see Tyco Electronics customer drawing.



Housings for Special

Applications

Appliance Connectors

Style Material UL 941Color Part Accepts Terminals

Number

A Nylon V2 Natural 521251-1 110/187 X —

150°C

Natural 520978-1 110/187 X X

B Nylon V2 Natural 520978-2 110/187 X X

150°C

C Nylon V2 Natural 521004-1 187 LIF X X

1Flammability rating of plastic material.



.750

[19.05]

1.190

[30.23]

1.315

[33.40]

A B C

Eaton Dryer Timer Connector

.775

[19.69]

60°

.269

[6.83]

.146

[3.71]

.532

[13.51]

60°

.238

[6.05] .161

[4.09]

.506

[12.85] .775

[19.69]

FASTON Housings

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Housings (Continued)

T-Motor Connector

Potter & Brumfield Relay

T-Motor Connector

Style Material UL 941Color Part Accepts

Number Terminals

A Nylon V2 Natural 521069-1 250 LIF X X

B Nylon V2 Black 521070-1 250 LIF X X

C Nylon V2 Black 521140-1 63981-1 X X

D Nylon V2 Black 521148-1 187 LIF/ 250 LIF X X

E Nylon V2 Natural 521123-1 250 LIF X X

F Nylon V2 Natural 521124-1 250 LIF X X

1Flammability rating of plastic material.



.920

[23.37]

.380

[9.65]

.963

[24.46]

.588

[14.94]

1.257

[31.93]

.973

[24.71]

1.132

[28.75]

1.00

[25.40]

1.886

[47.90]

.630

[16.00]

.309

[7.85]

1.618

[41.10]

.294

[7.47]

.380

[9.65]

.920

[23.37]

.588

[14.94]

.920

[23.27]

.380

[9.65]

1.257

[31.93]

.380

[9.65]

.294

[7.47]

Typ.

.920

[23.37]

1.551

[39.40]

.294

[7.47]

Typ.

.375

[9.53]

.920

[23.37]

.394

[10.01]

Housings for Special

Applications (Continued)

Appliance Connectors (Continued)

FASTON Housings

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Housings (Continued)

Style Material UL 94 Color Part Accepts

Number Terminal

A Nylon V2 Natural 521306-1 1217345-1 X X

B Nylon V2 Natural 521307-1 1217345-1 X X



Style Material UL 94 Color Part Accepts

Number Terminal

250 Series FASTON

A Nylon V0 Natural 521766-1 and Positive Lock Mark III XX

Terminals. Examples

include 63306 and 63854.



Gas Valve Connectors

Wax Motor Connector

1.190

[30.23]

.625

[15.88]

.970

[24.64]

.544

[13.82]

.370

[9.40]

.970

[24.64]

.743

[18.87]

.370

[9.40]

Housings for Special

Applications (Continued)

Microswitch Connectors

A B C

.187 Series

Style Type Material UL 941Color Insulation Dimensions Part Accepts Terminal

Dia. Max. LTWH

Number

V2 Natural .157 1.720 1.035 .307 .520 174712-1

ALoose Nylon 4.00 43.70 26.30 7.80 13.20 170324, 170325, 170326 X X

Piece V0 Natural .157 1.720 1.035 .307 .520 1-174712-1

4.00 43.70 26.30 7.80 13.20

V2 Natural .157 1.720 1.035 .307 .770 172075-1

BLoose Nylon 4.00 43.70 26.30 7.80 19.50 170324, 170325, 170326 X X

Piece V0 Natural .157 1.720 1.035 .307 .770 1-172075-1

4.00 43.70 26.30 7.80 19.50

V2 Natural .170 1.655 .845 .317 .875 520212-1

Red 4.32 42.04 21.46 8.05 22.23 520212-2

CLoose Nylon V0 Natural 520212-3 “187” Series FASTON

Piece V2 Natural .170 1.405 .845 .317 .875 360010-1

Receptacles 42373, 42374, XX

4.32 35.69 21.46 8.05 22.23 42452, 42453, 42617, 60487,

.170 1.405 .845 .317 .875

60573, 62137, 62187

V0 Natural 4.32 35.69 21.46 8.05 22.23 360010-2

1Flammability rating of plastic material.



.980

[24.89]

.370

[9.40]

.394

[10.00]

.576

[14.72]

FASTON Housings

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Housings (Continued)

Product Facts

nHelps prevent terminal

back-out of housing through

plastic retention feature

nHigher disengagement

forces possible with

Positive Lock or Low

Insertion Force (LIF)

FASTON receptacles (Hole

required in mating tab)

nRecognized under the

Component Program of

Underwriters

Laboratories, Inc.,

File Nos. E28476

and E13288.



Style Material UL 942Color4Part Accepts

Number

Natural 520935-1

Red 520935-2

A Nylon Black 520935-33

V2 Green 520935-4 X X

Blue 520935-5 250 Series FASTON and

Yellow 520935-6 Positive Lock Mark II Terminals.

Brown 520935-7 Examples Include

Natural 1-520935-1 42400, 42510, 63306, 630971,

V0 Red 1-520935-2 631191, 632391, and 1703281XX

Blue 1-520935-5

V0 Natural 521229-1 X—

B Nylon Red 521229-2

V2 Natural 521588-1 X —

V2 Natural 521253-1 X X

Red 521253-2 X X

C Nylon Red 1-521253-2 250 Series FASTON and XX

V0 Green 1-521253-3 Positive Lock Mark III Terminals. XX

Blue 1-521253-7 Examples Include 63306 and 63854 X X

Natural 521119-1

D Nylon V2 Putty 521119-2 X X

Blue 521119-4

1For Positive Lock Mark II Receptacles, refer to pages 75-80.

2Flammability rating of plastic material.

3Weather resistant material.

4Additional colors available.



1.310

[33.27]

.212

[5.38]

.285

[7.24]

.960

[24.38]

.595

[15.11]

.980

[24.89]

250 Series

Water Valve Coil Connector

This connector is designed

to mate with the Appliance

Industry’s Standard Water

Valve Coil. The connector

is suitable for such

applications as washing

machine mixing valves,

dishwasher fill valves, and

refrigerators with automatic

ice makers. The housing

has a unique internal cavity

design to accommodate

either two Positive Lock or

two Budget and LIF

FASTON receptacles.

1.135 ± .015

[28.83 ± 0.38]

.040

[1.02]

.290

[7.37]

1.080

[27.43] Ref.

.595

[15.11]

.380

[9.65]

.362

[9.19]

.981

[24.92]

.326

[8.28]

.960

[24.38]

.595

[15.11]

1.135 ± .015

[28.83 ± 0.38]

.290

[7.37]

1.080

[27.43] Ref.

.595

[15.11]

.380

[9.65]

.362

[9.19]

2 Plcs.

Ref.

FASTON Housings

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTON Housings (Continued)

187 Series

Water Valve Coil Connector

.957

[24.31]

.280

[7.11]

.201

[5.11]

.921

[23.39]

.630

[16.00]

15mm Centerline

10mm Centerline

16mm Centerline

.957

[24.31]

.280

[7.11]

.201

[5.11]

.685

[17.40]

.394

[10.01]

.957

[24.31]

.280

[7.11]

.201

[5.11]

.882

[22.40]

.591

[15.01]

Style Material UL 94 Color Part Accepts

Number Terminals

Natural 176498-1

A Nylon V0 Black 176498-2 170324,

Yellow 176498-4 170325, 170326

Blue 176498-6

Natural 179720-1

Black 179720-2 170324,

B Nylon V0 Yellow 179720-4 170325, 170326

Blue 179720-6

Red 179720-7

Natural 353148-1

C Nylon V0 Yellow 353148-4 170324,

Green 353148-5 170325, 170326

Blue 353148-6

FASTIN-FASTON

Product Line

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTIN-FASTON Product Line

FASTIN-FASTON

Connectors

These are the multiple-

connector version of the

basic FASTON Product

Line. Primarily used as

harness connectors,

they make possible

simultaneous and quick

attachment of up to eight

separate circuits with a

maximum of 19 leads.

Some housings can be

panel mounted or left free-

hanging and is ideally

suited for such applications

as electric ranges, washers,

dryers and other appliances

and automotive wiring.

Receptacles and tabs,

with the exception of small

locking lances to help

retention in housing, are

similar to those in the

FASTON Product Line.

FASTIN-FASTON

connectors are CSA

approved and recognized

under the component

program of Underwriters

Laboratories Inc.

Notes: Temperature range of

housing is rated at up to 125°C to

permit use of assembly in areas of

relatively high temperatures. Circuits

are identified by numbered points on

both male and female housings.

FASTIN-FASTON

Product Line

312 Series

Housing

.690

[17.53]

.950

[24.13]

1.100

[27.94]

.870

[22.10]

.345

[8.76]

Material UL 94 Color Part Number

Nylon V2 Black 480100-1

312 Series

Receptacles

Fits Tab — .032 [0.81] Thick

.380

[9.65]

.358

[9.09]

.900

[22.86]

.307

[7.80]

1.228

[31.20]

.630

[16.00]

Wire Range Insulation Material Terminal

AWG Diameter and Finish Part Number

20-16 .090-.130 Brass 160557-1

2.29-3.30

18-14 .083-.122 Tin-Plated Brass 160863-4

2.11-3.10

16-12 .160 Max. Tin-Plated Brass 160251-2

4.06 .

312 Series

Tab

Tab Thickness — .032 [0.81] Thick

Wire Range Insulation Material Terminal

AWG Diameter and Finish Part Number

12-10 .149-.193 Brass 170105-1

3.78-4.90

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTIN-FASTON

Product Line

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTIN-FASTON Product Line (Continued)

250 Series

Receptacles with

Mating Dimple

(For use with single

circuit connectors)

Fits Tab — .032 [0.81]

Stock Thickness — .016 [0.41]

250 Series

Tabs

(For use with single or

multiple circuit connectors)

Stock Thickness — .015 [0.38]

Receptacle Housing Tab Housing

Material UL 941Color Part Numbers

Receptacle Tab

V2 Natural 480054-3 480053-3 X X

Nylon V2 Black 480054-4 480053-4 X X

V2 Red 480054-5 480053-5 X X

V0 Natural 521290-1 521289-1 X X

1Flammability rating.

250 Series

Single Circuit Connectors

(Housings)



.393

[9.98]

.410

[10.41]

.260

[6.60]

.945

[24.00]

1.280

[32.51]

.750

[19.05]

.305

[7.75]

.250

[6.35] .250

[6.35]

.620

[15.75] .620

[15.75]

.295

[7.49]

.080

[2.03]

Wire Range Insulation Material Terminal Quick-Change

AWG Diameter and Finish Part Number Applicator No.2

.100-.170 Brass 42281-1 X X 687940-2

18-14 Tin-Plated Brass 42281-2 X X 687940-2

2.54-4.32 Brass 60634-11X X 687940-2

.160-.210

16-12 4.06-5.33 Brass 60249-1 X X 466057-2

(2) 16 (2) .130 Max. Tin-Plated Brass 60249-2 X X 466057-2

3.30

11-10 .157-.205 Brass 160914-1 — — —

3.99-5.21 Tin-Plated Brass 160914-2 — — —

1No front slot.

2Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Wire Range Style Tab Insulation Dim. Material Terminal Quick-Change

AWG Thk. Diameter L and Finish Part No. Applicator No.2

22-18 A .032 .085-.125 1.105 Brass 62553-11X X 687982-2

0.81 2.16-3.18 28.07 Tin-Plated Brass 62553-31X X 687982-2

A.032 .100-.170 1.105 Brass 42460-11X X 687839-2

18-14 0.81 2.54-4.32 28.07 Tin-Plated Brass 42460-21X X 687839-2

B.016 .120-.145 1.100 Tin-Plated Brass 42580-21X X 687839-2

0.41 3.05-3.68 27.94

14-10 A .032 .120-.170 1.105 Tin-Plated Brass 60701-11X X 466092-2

0.81 3.05-4.32 28.07

1Used for back-to-back with a combined thickness of .032 [0.81].

2Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.



Max.

.529

[13.44] Max.

FASTIN-FASTON

Product Line

FASTIN-FASTON Product Line (Continued)

250 Series

6 Circuit Connectors

(Housings)

Material UL 941Color Part Numbers

Receptacle Tab

Nylon V2 Natural 480003-5 480004-5 X X

Black 1-480281-02.. 1-480282-0... XX

1Flammability rating.

2No mounting ears.

Receptacle Housing Tab Housing

250 Series

Receptacles without

Mating Dimple

(For use with multiple

circuit connectors)

Fits Tab — .032 [0.81]

Stock Thickness — .012 [0.30]

250 Series

8 Circuit Connectors

(Housings)

8 Circuit Connectors (Receptacle Housing)

Material UL 941Color Housing

Part Number

Nylon V2 Natural 480173-1.XX

520965-12

1Flammability rating of plastic material.

2All circuits accept receptacles without locking dimple.

Mating Face

.945

[24.00]

.760

[19.30]

.710

[18.03]

1.500

[38.10]

.035

[0.89]

.295

[7.49] .750

[19.05]

.305

[7.48]

1.275

[32.39]

1.240

[31.50]



Wire Range Insulation Material Terminal Quick-Change

AWG Diameter and Finish Part Number Applicator No.1

.085-.125 Tin-Plated Brass 60295-2 X X 687981-2

22-18 2.16-3.18

.060-.100 Tin-Plated Brass 60413-1 X X 687979-3

1.52-2.54

18-14 .100-.170 Brass 42100-1 X X 687932-2

2.54-4.32 Tin-Plated Brass 42100-2 X X 687932-2

.160-.210

16-12 or 4.06-5.33 or Tin-Plated Brass 60253-2 X X 466058-2

(2) 16 (2) .130 Max.

3.30

12-10 .134-.200 Brass 180351-1 — — —

3.40-5.08 Pre-Tin-Plated Brass 180351-2 — — —

1Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

.525

[13.34]

.945

[24.00]

2.125

[53.98]



FASTIN-FASTON

Product Line

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTIN-FASTON Product Line (Continued)

250 Series

8 Circuit Connectors

(Housings) (Continued)

Proper Terminal Placement in Receptacle Housing

Wire Range Circuits Locking Insulation Terminal

AWG Dimple Range Part Number1

.085-.125 60295 X X

22-18 1, 2, 3, 4, 7 & 8 No 2.16-3.18

.060-.100 60413 X X

1.52-2.54

1, 2, 3, 4, 7 & 8 No .100-.170 42100 X X

18-14 2.54-4.32

5 & 6 Yes .100-.170 422812XX

2.54-4.32

.160-.210

1, 2, 3, 4, 7 & 8 No 4.06-5.33 or 60253 X X

(2) .130 Max.

16-12 or 3.30

(2) 16 .160-.210

5 & 6 Yes 4.06-5.33 or 602492XX

(2) .130 Max.

3.30

1For dimensions and plating, refer to Terminal Specifications.

2Power receptacle with locking dimple.

Proper Terminal Placement in Tab Housings

Wire Range Circuits Insulation Terminal

AWG Range Part Number1

22-18 1 thru 8 (All) .085-.125 625532XX

2.16-3.18

1 thru 8 (All) .100-.170 424602XX

18-14 2.54-4.32

1, 7 & 8 .120-.145 425802XX

3.05-3.68

14-10 1 thru 8 (All) .120-.170 607012XX

3.05-4.32

1For dimensions and plating, refer to Terminal Specifications.

2Back-to-back.

Lead End

Mating Face

Lead End (Back of Housing)



8 Circuit Connectors (Tab Housings)

Material UL 941Color Housing

Part Number

Nylon V2 Natural 480174-1 X X

Nylon V2 Black 480174-7 — —

1Flammability rating.



.658

[16.71]

1.275

[32.39]

2.240

[56.90]

FASTIN-FASTON

Product Line

FASTIN-FASTON Product Line (Continued)

250 Series

2 Circuit “T” Housing

.261

[6.63]

.910

[23.11]

.630

[16.00]

.303

[7.70]

.400

[10.16]

.406

[10.31]

1.173

[29.79]

.784

[19.91]

.550

[13.97]

.250

[6.35]

.690

[17.53]

.319

[8.10]

.268

[6.81]

1.015

[25.78]

.248

[6.30]

.308

[7.82]

1.065

[27.05]

.248

[6.30]

Receptacle Housing Tab Housing

Material UL 941Color Part Numbers

Receptacle Tab

Nylon V2 Black 480115-3 — — —

— 480116-32XX

1Flammability rating.

2For use only with “Fish Hook” Tabs.

A B



“Packard Style Receptacles”

250 Series

“Fish Hook” Tabs

Wire Range Insulation Material Terminal

AWG Diameter and Finish Part Number Applicator No.

Brass 640417-111 — — 466704-2

18-14 .154 Max. Pre-Tin-Plated Brass 640417-211 — — 466704-2

3.91 .Brass 640418-111— — 466704-2

........ Pre-Tin-Plated Brass 640418-211— — 466704-2

1No Dimple.



Wire Range Style Stock Insulation Material Terminal

AWG Thck. Diameter and Finish Part Number Applicator No.

.032 .100-.142 Brass 640416-1 — — 466707-4

18-14 A 0.81 2.54-3.61

.032 .110-.142 Tin-Plated Brass 640416-2 — — 466707-4

0.81 2.79-3.61

.032 .090-.130

16-14 B 0.81 2.29-3.30 Tin-Plated Brass 60794-2 — — 687888-6



FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTIN-FASTON

Product Line

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTIN-FASTON Product Line (Continued)

187 Series

Modular Connector

Housings

Receptacle Housing Tab Housing

Material UL 941Color Part Numbers

Receptacle Tab

Nylon V2 Natural 1-480252-0 1-480251-02XX

— 2-480251-02XX

1Flammability rating.

2Special mounting mates with all receptacle housings listed above.

187 Series

Modular Connector

Receptacles

Fits Tab — .016 [0.41]

Insulation Diameter —

.090-.130 [2.29-3.30] or

(2) .110 [2.79] Max.

187 Series

Modular Connector Tabs

Tab Thickness — .016 [0.41]

Insulation Diameter —

.090–.130 [2.29-3.30]

or (2) .110 [2.79] Max.

.675

[17.15] 1.565

[39.75]

.320

[8.13]

1.325

[33.66] .145 Dia.

[3.68]

.145 Dia.

[3.68]

.275

[6.99]

1.160

[29.46]

.187

[4.75]

.290

[7.37] 1.565

[39.75]

.320

[8.13]

1.325

[33.66]

Wire Range Stock Material Terminal Quick-Change

AWG Thickness and Finish Part No. Applicator No. 1

20-16 or .012 Pre-Tin Brass 60435-1 X X 687993-2

(2) 20 0.30

1Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.



.040

[1.02]

.220

[5.59] .750

[19.05]

Wire Range Stock Material Terminal Quick-Change

AWG Thickness and Finish Part No. Applicator No. 1

20-16 or .016 Pre-Tin Brass 60434-1 X X 687995-2

(2) 20 0.41

1Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.



.145

[3.68] .955

[24.26]

FASTIN-FASTON

Product Line

110 Series

Receptacle Housings

.181

[4.60]

.197

[5.00]

Typ.

.197

[5.00]

.173

[4.39]

A B C D

.819

[20.80]

1.417

[35.99]

A B

Type Number of Material Color Dimensions Part

Positions WH L

Number

A 1 Nylon Natural .236 .236 .710 626062-01——

5.99 5.99 18.01

B 2 Nylon Natural .248 .442 .710 626064-01——

6.30 11.23 18.01

2 Nylon Natural .551 .200 .710 925014-01——

14.00 5.00 18.03

C 3 Nylon Natural .748 .200 .710 925015-01——

19.00 5.00 18.03

4 Nylon Natural .945 .200 .710 925016-01——

24.00 5.00 18.03

D 4 Nylon Natural .423 .344 .708 626056-01——

10.74 8.74 17.98

1Not shown.



Type Number of Material Color Dimensions Part

Positions WH L

Number

A 1 Nylon Natural .327 .327 1.00 626063-0 — —

8.31 8.31 25.43

B 2 Nylon Natural .264 .516 1.00 626065-0 — —

6.71 13.11 25.43

3 Nylon Natural .629 .284 1.08 925475-1 — —

C15.98 7.21 27.48

3 Nylon Black .629 .284 1.08 925475-2 — —

15.98 7.21 27.48

D 4 Nylon Natural .512 .433 1.08 626057-0 — —

13.00 11.00 27.33



110 Series

Tab Housings

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTIN-FASTON

Product Line

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

FASTIN-FASTON Product Line (Continued)

110 Series

Receptacles

110 Series

Tabs

.146

[3.71] .550

[13.97]

.250

[6.35]

Wire Range Style Tab Insulation Material Terminal

AWG Thk. Diameter and Finish Part No.

A.032 .090-.120 Tin-Plated 160743-4 X X

20-16 0.81 2.30-3.05 Brass

B.032 .090-.120 Tin-Plated 160762-4 — —1

0.81 2.30-3.05 Brass

.110

[2.79] .500

[12.70]

.866

[22.00]

.110

[2.79] .500

[12.70]

.866

[22.00]

A B



Wire Range Tab Insulation Material Terminal

AWG Fit Diameter and Finish Part No.

24-20 .032 .050-.080 Pre-Tin Brass 1217281-2 — —

0.81 1.27-2.03

22-18 .020 .080-.120 Pre-Tin Brass ....63241-3 — —

0.51 2.03-3.05

20-16 .032 .080-.120 Pre-Tin Brass ....62572-6 — —

0.81 2.03-3.05

18-14 .032 .060-.110 Pre-Tin Brass 1217321-2 — —

0.81 1.52-2.79



FASTON Receptacles —

Loose Piece

FASTON Receptacles — Loose Piece

FASTON Terminals

Strip/Loose Piece Cross

Reference

Faston terminals have been

designed for speed of

application using selected

terminating machines;

however, hand tools are

available for those terminals

listed.

RECEPTACLES 250 Series

Wire Range Strip Loose Piece Description Hand Tool

AWG Part No. Part No. Part No.

22-18 41772 60878-2 Premier Receptacle 91514-1

61988-2 62274-1 Receptacle/Tab Combination 91514-1

41274 41729 Premier Receptacle 90165-1

41774 42025-1 Hermetic Receptacle 90165-1

42219-1 60705-1 Premier Receptacle 90165-1

61944-1 60279-1 Piggyback Receptacle 189508-1

18-14 61944-2 60279-2 Piggyback Receptacle 189508-1

42100-1 42238-1 FASTIN-FASTON 720725-1 or 91557-1

42100-2 42238-2 FASTIN-FASTON —

42281-1 42282-1 FASTIN-FASTON 90165-1

42281-2 42282-2 FASTIN-FASTON —

60290-2 60419-2 “F” Crimp Flag 90045

41532 41898 Tab-Lok Flag 47417

18-12 42742-1 60102-1 Tab-Lok Flag 47417

16-12 41728 42021 Premier Receptacle 47094

14-10 41450 61227-1 Premier Receptacle 90120

62049-2 62090-1 Piggyback —

12-10 60851-1 60851-3 Hermetic Flag —

Receptacles 187 Series

Wire Range Strip Loose Piece Description Hand Tool

AWG Part No. Part No. Part No.

42452-1 42566-1 Premier Receptacle 91509-1

42452-2 42566-2 Premier Receptacle 91509-1

20-16 42373-2 42638-2 Premier (No Insulation) —

60435-1 60520-1 FASTIN-FASTON 90088

62026-1 62228-1 Piggyback Receptacle —

Receptacles 110 Series

Wire Range Strip Loose Piece Description Hand Tool

AWG Part No. Part No. Part No.

42068-1 42470-1 Receptacle 91511-1

22-18 62003-2 62112-2 Receptacle/Tab Combination —

60900-1 61454-1 Tab Receptacle 59528-1

250 Series Tabs

Wire Range Strip Loose Piece Description Hand Tool

AWG Part No. Part No. Part No.

22-18 60294-1 61316-1 FASTIN-FASTON 91514-1

41412 41778 Crimp Type —

18-14 42460-2 42565-2 FASTIN-FASTON 90165-1

N/A 63066-1 63067-1 P.C.B. Tabs —

110 Series Tabs

Wire Range Strip Loose Piece Description Hand Tool

AWG Part No. Part No. Part No.

N/A 62395-1 62836-1 P.C.B. Tabs —

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Positive Lock

Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Positive Lock Receptacles

Product Facts

nReduced insertion force

nLocks onto tabs containing

holes

nHousing insulates and

serves as a removal tool

n“Snap” action tells

assembler receptacle is

mated properly

nTerminated by automatic or

semi-automatic equipment

nSingle and multiple circuit

housings available

nRecognized under the

Component Program of

Underwriters Laboratories

Inc., File Nos.

E66717 and

E28476

nCertified by Canadian

Standards Association

File No.

LR7189A



Positive Lock receptacles

are specifically designed to

provide ease of assembly

and secure retention to

mating tabs. These unique

features are attainable by

the reduced insertion force

of the product and the

locking dimple. The

receptacle locks onto

mating tabs containing

holes and is removable only

by deflecting an integrally

designed depressor prior to

withdrawal. The depressor

can be deflected manually

by thumb pressure, or

automatically by a cam

inside a specially designed

nylon housing. If the

housing is employed,

removal of the terminal from

the tab is performed by

simply applying withdrawal

force to the housing. In

addition to providing a

means of disconnecting the

terminal, the housing

performs its traditional

insulating function.

Aside from reduced

insertion forces, Positive

Lock receptacles give the

assembler a definite

mechanical “snap” when

the terminal is correctly

seated over the mating tab.

This facilitates correct

assembly in hard-to-reach

areas such as under

dashboards, recessed

switch tabs, etc.

Safety is enhanced by the

locking capability of the

product. Unless the

depressor is deliberately

deflected, either manually

or by withdrawal force

applied directly to the

optional housing, a terminal

will not easily come off of

the tab. Thus, the potential

of exposed live parts or

disruption of critical circuitry

due to improperly seated or

accidentally removed

terminals is greatly

reduced.

Positive Lock

Receptacles

Mark I

250 Series Receptacles

Stock Thickness — .016 [0.41]

Fits Tab — .032 [0.81]

Recognized under the Component

Program of Underwriters

Laboratories Inc.,

UL File No. E28476



Receptacle Housings

Material — 94 V-2, 6/6 Nylon 1 Position

Style Color Part No.

A.Black 154719-0.

.Natural 154719-1.

B Black 520961-11

H Black 926521-2.

TBlack 926522-1.

Natural 926522-2.

1Press-to-release with secondary

lock.

2 Position

Wire Range Insulation Material Part Numbers

Receptacle Quick Change Hand Tool

AWG Diameter and Finish Applicator No.2

.090-.130 Brass/Pre-Tin 1-160759-1 X X 567181-2 654174-120-16 2.29-3.30

.135-.195 Brass/Tin 63812-11X X 680140-2 —

3.43-4.95

18-14 .095-.155 Brass/Tin 154718-3 X — 466542-3 525651-1

2.41-3.94

14-11 .140-.170 Brass/Tin 154717-3 X — 466883-2 525651-1

3.56-4.32

12-10 .135-.200

3.43-5.08 Brass/Pre-Tin 790319-3 — — 567417-2 —

1“A” Style Housing only.

2Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

.220

[5.59]

.357

[9.07]

.283

[7.19]

.955

[24.26]

.214

[5.44]

.445

[11.30]

.430

[10.92]

1.020

[25.91]

.354

[8.99]

.394

[10.01]

.705

[17.91]

.362

[9.19]

.596

[15.14]

.291

[7.39]

.354

[8.99]

.715

[18.16]

.957

[24.31]

.957

[24.31]

.387

[9.83]

.291

[7.39] .878

[22.30]

Positive Lock Receptacles (Continued)

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341



Positive Lock

Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Positive Lock Receptacles (Continued)

Mark I

250 Series Flag Receptacle

Stock Thickness — .016 [0.41]

Fits Tab — .032 [0.81]

Mark I

250 Series

Receptacle Housings

Material — 94 V-2, 6/6 Nylon

Part Numbers

Wire Range Insulation Material

Receptacle Quick Change

AWG Diameter and Finish Applicator No. 1

20-16 .087-.130 Brass/Pre-Tin 926820-4 680436-2

2.21-3.30

1Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Color Part Number

Black 926291-1

.488

[12.40]

.783

[19.89]

.370

[9.40]

.319

[8.10]

.591

[15.01]

.866

[22.00]

.228

[5.79]

.291

[7.39]

1Use when shoulder is eliminated.

2See individual housing.

Recommended Mating Tab

Dimensions

Positive Lock

Receptacles

Mark II

250 Series

Straight Receptacles

.300

[7.62]

.255

[6.48]

.055 Max.

[1.40].........

Wire Range Tab Insulation Material Stock L Terminal

AWG Thickness Diameter and Finish Thickness (Overall Length) Part No.

.032 .060-.100 Brass, .016 .886 X X 63119-1

22-18 0.81 1.52-2.54 Tin Plated 0.41 22.50

.032 .059-.122 Pre-Tin Brass .016 .976 X X 170327-1

0.81 1.50-3.10 0.41 24.80

.032 .090-.155 Brass .016 .886 X X 63097-2

0.81 2.29-3.94 0.41 22.50

.032 .090-.155 Brass, .016 .886 X X 63097-1

0.81 2.29-3.94 Tin Plated 0.41 22.50

18-14 .025 .090-.155 Brass, .016 .886 X X 63809-1

0.64 2.29-3.94 Tin Plated 0.41 22.50

.020 .090-.155 Brass, .016 .886 X X 63442-1

0.51 2.29-3.94 Tin Plated 0.41 22.50

.032 .090-.135 Pre-Tin Brass .016 1.015 X X 170328-1

0.81 2.29-3.43 0.41 25.80

15-10 .032 .110-.200 Pre-Tin Brass .016 1.015 X X 170329-1

0.81 2.79-5.08 0.41 25.80

12-10 .032 .150-.200 Brass, .018 .913 X X 63239-1

0.81 3.81-5.08 Tin Plated 0.46 23.20



Mark II

250 Series

Receptacle Housings

1 Circuit

Style Material UL 94 Color Part

Number

Natural — — 172076-1

Black — — 172076-2

V2 Yellow — — 172076-4

Green — — 172076-5

Blue — — 172076-6

A 6/6 Nylon Red — — 172076-7

Natural — — 2-172076-1

Black — — 2-172076-2

V0 Yellow — — 2-172076-4

Green — — 2-172076-5

Blue — — 2-172076-6

Red — — 2-172076-7

Natural X X 177627-1

Yellow X X 177627-4

B 6/6 Nylon V0 Green — — 177627-5

Blue — — 177627-6

Red — — 177627-7

Black — — 177627-9

.283

[7.20]

.354

[9.00]

1.094

[27.80]

.327

[8.30]

.394

[10.00]

.311

[7.90]

.354

[9.00]

.063

[1.60]

1.094

[27.80]

.315

[8.00]

.421

[10.70]

.449

[11.40]

A B

Positive Lock Receptacles (Continued)

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341



Positive Lock

Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Positive Lock Receptacles (Continued)

Mark II

250 Series

Receptacle Housings

2 Circuit

Mark II

250 Series

Receptacle Housings

4 Circuit

1.135 ± .015

[28.83 ± 0.38]

.040

[1.02]

.290

[7.37]

1.080

[27.43] Ref.

.595

[15.11]

.380

[9.65]

.362

[9.19]

1.135 ± .015

[28.83 ± 0.38]

.290

[7.37]

1.080

[27.43] Ref.

.595

[15.11]

.380

[9.65]

.362

[9.19]

2 Plcs.

Ref.

A B

.354

[9.00]

.598

[15.20]

1.094

[27.80]

.197

[5.00]

.433

[11.00]

.622

[15.80]

.313

[7.95]

.433

[11.00]

.354

[9.00]

1.094

[27.80]

1.390

[35.30]

1.350

[34.20]

Style Material UL 94 Color Part

Number

Natural X X 520935-1

Red X X 520935-2

Black — — 520935-3

V2 Green — — 520935-4

Blue — — 520935-5

A 6/6 Nylon Yellow — — 520935-6

Brown — — 520935-7

Natural — — 1-520935-1

V0 Red — — 1-520935-2

Blue — — 1-520935-5

V0 Natural X X 521229-1

B 6/6 Nylon Red — — 521229-2

V2 Natural — — 521588-1

Natural — — 178833-1

C 6/6 Nylon V0 Yellow — — 178833-4

Blue — — 178833-6

Red — — 178833-7



Style Material UL 94 Color Part

Number

A 6/6 Nylon V2 Natural X X 174429-1



Positive Lock

Receptacles

Mark II

250 Series

Flag Receptacles

Stock Thickness — .016 [0.41]

Fits Tab — .032 [0.81]

.307

[7.80]

.653

[16.60]

.307

[7.80]

Mark II

250 Series

Flag Style Receptacle Housing

1 Circuit

.220

[5.60]

.748

[19.00]

.898

[22.80]

Wire Range Insulation Material Terminal

AWG Diameter and Finish Part No.

22-18 0.59-.110 Pre-Tin Brass X — X 172761-1

1.50-2.80

18-14 .110-.205 Pre-Tin Brass X — X 172763-1

2.80-5.20

14-10 .110-.205 Pre-Tin Brass X — X 172765-1

2.80-5.20



Positive Lock Receptacles (Continued)

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Style Material UL 94 Color Part

Number

Natural X X 172469-1

V2 Blue X X 172469-2

Green — — 172469-4

A 6/6 Nylon Red — — 172469-7

Natural — — 1-172469-1

V0 Blue — — 1-172469-2

Yellow — — 1-172469-3



Positive Lock

Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Positive Lock Receptacles (Continued)

Wire Range Style Tab Insulation Material Stock L Terminal

AWG Fit Diameter and Finish Thickness (Overall Length) Part No.

A.020 .060-.110 Brass, .012 .755 X X 63196-1

0.51 1.52-2.79 Post Tin Plated 0.30 19.17

B.020 .060-.105 Pre-Tin Brass .012 .850 X X 170324-1

0.51 1.52-2.67 0.30 21.60

24-20 A .020 .060-.110 Pre-Tin Brass .012 .755 X X 63407-21

0.51 1.52-2.79 0.30 19.17

.020 .060-.105 Phos. Bronze, .012 .850 X X 170324-2

B0.51 1.52-2.67 Nickel Plated 0.30 21.60

.020 .060-.105 Pre-Tin .012 .850 — — 170324-5

0.51 1.52-2.67 Phos. Bronze 0.30 21.60

.020 .074-.134 Pre-Tin Brass .012 .850 X X 170325-1

B0.51 1.87-3.40 0.30 21.60

.020 .074-.134 Pre-Tin .012 .850 — — 170325-3

0.51 1.87-3.40 Phos. Bronze 0.30 21.60

.020 .090-.130 Brass, .012 .755 X X 63195-1

20-16 0.51 2.29-3.30 Tin Plated 0.30 19.17

.020 .090-.130 Brass, .012 .755 X X 63232-11

A0.51 2.29-3.30 Pre-Tin 0.30 19.17

.032 .060-.110 Brass, .012 .740 X X 63498-12

0.81 1.52-2.79 Tin Plated 0.30 18.80

.032 .090-.130 Brass, .012 .755 X X 63313-11

0.81 2.29-3.30 Tin Plated 0.30 19.17

.083-.142

18-14 B.020 2.11-3.61 Brass, .012 .850 — — 170326-1

(2) 18 0.51 (2) .216 Pre-Tin 0.30 21.60

5.49

1Low profile — not for use in housing.

2For use with housing 521125.



Mark II

187 Series

Straight Receptacles

.030 Max.

[0.76].........

.220

[5.59]

.196

[4.98]

Mark II

187 Series

Receptacle Housings

1 Circuit

.201

[5.10]

.291

[7.40]

.331

[8.40]

.957

[24.30]

A — Use with

(.187 x .020 [4.74 x 0.51])

B — Use with

(.187 x .032 [4.75 x 0.81])

.236

[5.99]

.220

[5.59]

A B

.290

[7.37]

.367

[9.32]

.205

[5.21]

.974

[24.74]

Style Material UL 94 Color Part

Number

Natural X X 172074-1

Black — — 172074-2

V2 Yellow — — 172074-4

Green — — 172074-5

Blue — — 172074-6

A 6/6 Nylon Red — — 172074-7

Natural X X 173974-1

Black — — 173974-2

V0 Yellow — — 173974-4

Green — — 173974-5

Blue — — 173974-6

Red — — 173974-7

B 6/6 Nylon V2 Natural — — 521125-1



Positive Lock

Receptacles

Mark II

187 Series

Receptacle Housings

2 Circuit

Style Material UL 94 Color Part

Number

Natural — — 172210-1

V2 Black — — 172210-2

Yellow — — 172210-4

Blue — — 172210-6

A 6/6 Nylon Natural X X 1-172210-1

Black X X 1-172210-2

V0 Yellow — — 1-172210-4

Green — — 1-172210-5

Blue — — 1-172210-6

Red — — 1-172210-7

V2 Natural X X 174587-1

Yellow — — 174587-4

Natural — — 1-174587-1

B 6/6 Nylon Yellow — — 1-174587-4

V0 Green — — 1-174587-5

Blue — — 1-174587-6

Red — — 1-174587-7

1.028

[26.10]

.524

[13.30]

.461

[11.70]

.299

[7.60]

A — 6 mm Pitch

1.028

[26.10]

.299

[7.60]

.522

[13.26]

.512

[13.00]

.315

[8.00]

.087

[2.20]

B — 6 mm Pitch,

with Polarized Guide

1.028

[26.10]

.563

[14.30]

.500

[12.70]

.299

[7.60]

C — 7 mm Pitch

.957

[24.30]

.279

[7.10]

.685

[17.40]

.200

[5.10]

D — 10 mm Pitch

.957

[24.30]

.279

[7.10]

.882

[22.40]

.200

[5.10]

E — 15 mm Pitch, for Electro-

.957

[24.31]

.280

[7.11]

.201

[5.11]

.921

[23.39]

.590

[15.00]

F — 16 mm Pitch

1.035

[26.30]

.520

[13.20]

1.720

[43.70]

.307

[7.80]

.378

[9.60]

G — For Microswitch

Positive Lock Receptacles (Continued)

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341



Style Material UL 94 Color Part

Number

Natural X X 175578-1

V2 Black — — 175578-2

Yellow X X 175578-4

Blue — — 175578-6

C 6/6 Nylon Natural — — 1-175578-1

Black — — 1-175578-2

V0 Yellow — — 1-175578-4

Green — — 1-175578-5

Blue — — 1-175578-6

Red — — 1-175578-7

Natural — — 179720-1

Black — — 179720-2

D 6/6 Nylon V0 Yellow — — 179720-4

Blue — — 179720-6

Red — — 179720-7

Natural X X 176498-1

E 6/6 Nylon V0 Black — — 176498-2

Yellow — — 176498-4

Blue — — 176498-6



Style Material UL 94 Color Part

Number

Natural — — 353148-1

F 6/6 Nylon V0 Yellow — — 353148-4

Green — — 353148-5

Blue — — 353148-6

V2 Natural X X 174712-1

Natural — — 1-174712-1

G 6/6 Nylon V0 Yellow — — 1-174712-4

Blue — — 1-174712-6

Red — — 1-174712-7



Positive Lock

Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Positive Lock Receptacles (Continued)

Mark II

187 Series

Receptacle Housings

3 Circuit and

4 Circuit

1.035

[26.30]

.768

[19.50]

1.720

[43.70]

.307

[7.80]

.378

[9.60]

A — 3 Circuit

For Micro-Switch

.370

[9.40]

.034

[1.00]

.291

[7.40]

.957

[24.30]

.953

[24.20]

.894

[22.70]

B — 4 Circuit

For Timer

Style Material UL 94 Color Part

Number

Natural X X 172075-1

V2 Yellow X X 172075-4

A 6/6 Nylon Blue — — 172075-6

V0 Natural — — 1-172075-1

Yellow — — 1-172075-4

B 6/6 Nylon V0 Natural X X 174513-1



Positive Lock

Receptacles

Positive Lock Receptacles (Continued)

Mark III

250 Series

Receptacles

Stock Thickness — .016

Accepts .032 Tab

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Part Number

Wire Range Insulation Material and

Receptacles Quick Change

AWG Diameter Finish Applicator No.1

22-18 .060-.110 Brass X X 63933-1 680161-2

1.52-2.79 Brass/Tin X X 63933-2 680161-2

18-14 .090-.155 Brass X X 63854-1 680411-2

2.28-3.93 Brass/Tin X X 63854-2 680411-2

16-12 or (2) 18 Brass X X 1217092-1 680646-2

or (2) 16 or .120-.170

Brass/Tin X X 1217092-2 680646-2

(1) 18 and (1) 16 3.04-4.31

1. Quick-Change applicator Part No. with -1 is for a “T” terminating unit used in automatic machines; -2 is for a “K”

AMP-O-LECTRIC bench machine



.300

7.62

.770

19.56

Style Material UL 941Color2Part Accepts

Number

V2 Natural 521253-1 X X

Red 521253-2 X X

D Nylon Red 1-521253-2 250 Series FASTON and XX

V0 Green 1-521253-3 Positive Lock Mark III Terminals. XX

Blue 1-521253-7 Examples Include 63306 and 63854 X X

Natural 521119-1

C Nylon V2 Putty 521119-2 X X

Blue 521119-4

1Weather resistant material. 2Additional colors available.



Style Material UL 94 Color Part Accepts

Number Terminal

250 Series

A Nylon V2 Natural 521120-1 Positive Lock Mark III XX

Terminals.



Style Material UL 94 Color Part Accepts

Number Terminal

250 Series FASTON

B Nylon V0 Natural 521766-1 and Positive Lock Mark III XX

Terminals. Examples

include 63306 and 63854.



Mark III

Receptacle Housings

One Circuit Housing Two Circuit Water Valve Two Circuit Water Valve

Housing with Latch

Two Circuit Wax Motor

.981

24.92

.260

6.60

.360

9.14

1.310

[33.27]

.212

[5.38]

.285

[7.24]

.960

[24.38]

.595

[15.11]

.980

[24.89]

D B

.981

[24.92]

.326

[8.28]

.960

[24.38]

.595

[15.11]

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

Positive Lock

Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Mark III

187 Series Receptacles

Mark III

187 Series

Receptacle Housings

Wire Range Insulation Mating Tab Material Terminal Applicator

AWG Dia. Thickness and Finish Part No.

.020 Tin-Plated 1217113-2 — — 680645-2

22-18 .090-.130 0.51 Brass

2.29-3.30 .032 Tin-Plated 1217097-2 — — 680645-2

0.81 Brass

.150-.200 .020 Brass 1217114-1 — — 680652-2

18-14 3.81-5.08 0.51

18-14 .150-.200 .032 Brass 1217096-1 X X 680652-2

(2) 18 3.81-5.08 0.81



.670

[17.02]

.248

[6.30]

.234

[5.94]

.102

[2.59]

.905

[22.99]

.280

[7.11]

.175

[4.50]

.232

[5.89]

.905

[22.99]

.735

[18.67]

.795

[20.19]

1.710

[43.43]

.315

[8.00]

Part Number Part Number 521198-1

Material UL 94 Color Part

Number

Nylon V2 Natural X X 521187-1

Nylon V2 Natural X — 521198-1



Positive Lock Receptacles (Continued)

Positive Lock

Receptacles

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Positive Lock Receptacles (Continued)

110 Series

Straight Receptacles

Receptacle Housing

Applicable Contact

Part Number 175411, 174777

.236

[6.00]

.677

[17.20]

.148

[3.75]

.071

[1.80]

Wire Range Tab Insulation Material Stock Terminal

AWG Fit Diameter and Finish Thickness Part No.

24-20 .020 .040-.070 Pre-Tin Brass .010 — — 175411-1

0.51 1.02-1.78 0.25

20-16 .020 .080-.122 Pre-Tin Brass .010 — — 174777-1

0.51 2.03-3.10 0.25



.197

[5.00]

.020

[0.50]

.024

[0.60]

.234

[5.95] Max.

.787

[20.00]

.748

[19.00]

A — For 1 Circuit

Tab Dimension

For Signal Circuit

For 1 Circuit For 3 Circuit

.354 ± .005

[9.00 ± 0.13]

.110 ± .005

[2.80 ± 0.13]

Ø .047 ± .004

[1.20 ± 0.10]

.063 ± .004

[1.60 ± 0.10]

.020 ± .004

[0.50 ± 0.10]

.138

[3.50]

Side View .020

[0.51]

45°

Min.

10°

Top View

Type A

(When using tab shoulder for butting)

.354 ± .005

[9.00 ± 0.13]

.110 ± .005

[2.80 ± 0.13]

.063 ± .004

[1.60 ± 0.10]

.020 ± .004

[0.50 ± 0.10]

Top View

Side View .020

[0.51]

45°

Butting surface

of housing

10°

Ø .047 ± .004

[1.20 ± 0.10]

Type B

(When using resin, etc., for butting)

.279 ± .004

[7.10 ± 0.10]

.630 ± .012

[16.00 ± 0.30]

.020 ± .001

[0.50 ± 0.03]

.217 ± .004

[5.50 ± 0.10]

.110 ± .004

[2.80 ± 0.10]

.020

[0.50]

45°

.047 ± .004

[1.20 ± 0.10]

.150 ± .004

[3.80 ± 0.10]

.087

[2.20]

.315

[8.00]

Min.

.315

[8.00]

10°

.307

[7.80]

.228

[5.80]

.787

[20.00]

.827

[21.00]

.866

[22.00]

B — For 3 Circuit

Sagging of the tab’s hole must

not exceed 0.08 mm.

Section X-X

Housing Outline

.003

[0.08]

Through Hole

Max.

.116

[2.95]

Housing

Area

Min.

.089

[2.25] Min.

.236

[6.00]

Min.

Style Material UL 94 Color Part

Number

A 6/6 Nylon V2 Natural X X 174779-1

Natural — — 178832-1

B 6/6 Nylon V0 Yellow — — 178832-4

Blue — — 178832-6

Red — — 178832-7



Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

Positive Lock

Receptacles

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Positive Lock RAST 5

Connector System

Product Facts

nMates with .250 x .032

[6.35 x 0.81] tabs built on

5 mm centerlines

nKeying and polarization

features

nUtilizes AMP Positive Lock

Mark III Receptacles

nTerminals available for

22-18 AWG, 18-14 AWG

single wire or 18-16 AWG

double wire applications

nPlain brass and tin-plated

terminals available

The AMP Positive Lock

RAST 5 Connector system

has been designed to mate

with a control, switch or

printed circuit board that

has .250 x .032 [6.35 x 0.81]

thick tabs built on 5 mm

centerlines. This system

utilizes AMPs' popular

Positive Lock Mark III

Receptacles and a series

of housings, to provide

customers with a reliable

solution to their wire

management needs. This

line of connectors offers

keying and polarization

features built into the

housings that eliminate

mismating and crossed

wires. Two through eight

circuit housings facilitate

improved assembly

operations and the Positive

Lock Terminal guarantees

excellent retention of the

connector.

The acronym RAST 5 in the

title is a reference to the

European design standard

for appliance wiring and

component design, “Raster

Anschluss Steck Technik

5 mm”. This standard

outlines a system of keying,

polarization and latching

that is popular in Europe

and other parts of the world.

The AMP Positive Lock

RAST 5 system has been

designed to mate with many

of the components built with

a RAST 5 standard interface.

This system is an excellent

way for OEMs or their

subcontractors to use

existing lead makers and

termination equipment to

produce connectors that

mate to controls with RAST

interfaces.

While the origins of this

product are in the appliance

industry, many other

industries are embracing

this style of connector.

Marine, exercise equipment

and hand tool manufacturers

are recent examples of

customers beginning to use

this system. Any application

where .250 x .032 [6.35 x

0.81] tabs are built on 5 mm

centerlines is a potential

candidate for this popular

connector system.

See Tyco Electronics catalog

296599 for additional RAST

products.

Positive Lock RAST 5 Connector System

Positive Lock

Receptacles

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Positive Lock RAST 5

Connector System

Positive Lock RAST 5 Connector System (Continued)

Mark III

250 Series Receptacles

Stock Thickness — .013 [0.33]

Tab size — .032 [0.81]

Wire Range ID Material Part Number Applicator

AWG and Finish No.

22-18 .060-.110 Brass 1217378-1 — — —

1.52-2.79 Tin-Plated Brass 1217378-2 — — —

18-14 .090-.155 Brass 1217094-1 X X 680653-2

2.29-3.94

(2) 18 .190 Max. Tin-Plated Brass 1217094-2 X X 680653-2

4.83 .

.120-.170

16-12 3.04-4.32 Brass 1217095-1 X X 680654-2

(2) 18 (2) .120 Max.

3.05 .

(2) .120 Max. Tin-Plated Brass 1217095-2 X X 680654-2

(2) 16 3.05 .

Receptacle Housings

Material — 94 V-0, 6/6 Nylon

.980 ± .015

[24.89 ± 0.38]

.786

[19.96]

Max.

.792

[20.12] Ref.

.500

[12.70]

Ref.

.362

[9.20] Max.

Description Part Number

2 Position X X 521204-1

3 Position X X 521205-1

4 Position X X 521206-1

5 Position X X 521207-1

6 Position X X 521208-1

7 Position X X 521209-1

8 Position X X 521210-1



.300

[7.62]

.293

[7.44]

.771

[19.58]



Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

Ultra-Fast Fully Insulated

FASTON Receptacles and Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs

Product Facts

nOne-piece Fully Insulated

Premier Line FASTON

Receptacle crimp helps

prevent shock and short

hazards

nDesigned for correct lead-in

of tab

nDesigned for full mating

with a variety of tab styles

including those with

shoulders

nFunnel wire entry

nWire Stop

nVisual inspection of crimp

and wire brush

nAssemblies are color-coded

by wire size

nAssemblies contain wire

size and tab size

designation

nMating tab thickness

marked on terminal and

visible through housing

(.110, .187 and .205 Series)

nApplication tooling

available to meet

production requirements

nTin-plated copper alloy

terminals

nUL rated at + 105°C

nTerminates 26-10 AWG

solid, fused and stranded

wire (Flags terminate

stranded wire only)

Performance Capabilities

nMeets UL-310 specification

for quick connect terminals;

UL listed under

File No. E-66717

nMeets CSA C22.2, No. 153

specification for quick

connect terminals;

CSA Certified under

File No. LR 7189

nVDE tested according to DIN

VDE 0627/9.91, specification

for connectors and plug and

socket devices,

VDE Reg. No.

n600-volt application

capability (1,000 volts for

signs and fixtures)

The Ultra-Fast Fully Insulated

FASTON Receptacle and

Tab offers the advantage of

a completely protected

terminal and a wire crimp

with comparable

electromechanical

performance to open barrel

“F” crimp FASTON Terminals.

The “User-Friendly” design

combines easy mating with

rounded corners. The .187

and .250 series receptacles

incorporate a two-stage roll

configuration and a canti-

lever mounted dimple which

provides easy insertion and

multiple independent points

of contact for reduced tab

interface resistance.

Ultra-Fast Fully Insulated

FASTON Receptacles, Flag

Receptacles and Tabs

preclude the need for costly

electrical safety interlocks or

special protective shields to

help prevent shock hazards.

In addition, electrical short

circuits from exposed leads

are eliminated, even in

equipment requiring close

contact spacing.

The Ultra-Fast FASTON

Receptacle, Flag Receptacle

and Tab are preinsulated

assemblies featuring a

housing molded from

type 6/6 nylon material

with a +130°C UL

temperature rating.

The Ultra-Fast FASTON

Receptacle housing

completely encloses a tin-

plated copper alloy Premier

FASTON receptacle which

has been stress-relieved for

increased durability and

resistance to abuse. The

FASTON receptacle is

recessed sufficiently within

the housing to allow its use

in 600-volt applications. The

receptacle portion of the

terminal is designed for

positive mating with a variety

of tabs, including those with

shoulders. The housing has

a slotted membrane which is

displaced by two tab

shoulders allowing proper

engagement of tab and

receptacle while maintaining

the fully insulated

characteristic.

Positive entry and lead-in of

the tab is provided by the

inner housing wall and the

lead-in on the terminal rolls.

This permits positive

engagement, even in blind

mating locations.

The Ultra-Fast FASTON

Tab housing completely

encloses a tin-plated copper

alloy FASTON tab. The

FASTON tab is recessed

sufficiently within the

housing to allow its use in

600-volt applications. The

housing is designed to

completely encapsulate the

tab and receptacle when the

two are mated.

Quality control is easily

maintained. The nylon

housing is translucent,

allowing visual inspection of

the termination. In addition, a

crimp code on the platform

hand tool is indented into the

housing during the crimping

operation which identifies

that the proper crimp dies

were used.

Depending on

production requirements,

Tyco Electronics provides a

complete selection of

terminating equipment from

hand tools to automatic

lead makers.



Ultra-Fast Fully Insulated

FASTON Receptacles and Tabs

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)

Test Specifications

The following information and accompanying graphs are

taken from AMP Product Qualification Testing of Ultra-Fast

FASTON

product. Tests were conducted on representative

production samples, and all values shown are averages of

group results. The values shown are typical results and

may vary due to differences in processing, application and

methods of testing.

The heat generated by the current passing through a

termination is a primary limit to the load-carrying

capabilities of the application. A low termination resistance

will produce a lower temperature rise as current is applied.

In order to evaluate this characteristic, UL has established

current ratings for each wire size and set a maximum

temperature rise to assure safe operation. For example, 16

AWG stranded wire has a UL 310 maximum temperature

rise of 30°C above ambient temperature at the rated

current of 10 amps. In the testing of the Ultra-Fast

FASTON

product applied to 16 AWG wire, the temperature rise was

found to be below 10°C at the rated current. In fact, the

temperature rise did not exceed 30°C until the current was

above 20 amps, more than twice the rated current.

Maintaining a safe temperature rise during cyclic

applications of excessive current is the toughest challenge

for the crimp-thru-plastic concept. The ability of the

Ultra-Fast

FASTON

product line to meet this goal sets

it apart from other preinsulated terminations.

Tyco Electronics’ experience in crimp development results

in a termination that exhibits stable heating characteristics

which are well within the safety requirements of the

The forces caused by the rolls of FASTON style terminals

determine the contact interface integrity of a mated

receptacle and tab. These forces must be high enough to

prevent oxidation and corrosion from forming inside the

contact area. As these forces are raised to increase the

electrical performance, the engagement and separation

forces for mating the contacts are significantly increased.

For this reason, the Premier Low Insertion Force FASTON

concept of receptacle design has been carried over to the

Ultra-Fast

FASTON

products. This feature provides

consistent engagement and separation forces while

maintaining a high standard of electrical reliability.

The crimp tensile strength of a wire-to-terminal connection

is important in guarding against such hazards as wire

flexing, vibration and wire strain. However, maximum

tensile strength does not insure maximum electrical

performance. An acceptable compromise between tensile

strength and electrical performance must always be

reached, using recommended crimp heights.

1UL does not have requirements for wire gauges below 22 AWG.

Note: Minimum requirements are per Tyco Electronics specifications.

industry.

To test a product, it must be subjected to 500 on and off

cycles at twice the rated current for the particular wire size.

The temperature rise is measured on the 24th cycle and

the 500th cycle. The maximum temperature rise is limited

to 85°C above ambient temperature with a maximum of

15°C increase on any sample between the 24th and 500th

cycles. Our testing of 16 AWG wire application indicated a

25.5°C maximum temperature rise up to 500 cycles, with a

Current vs. Temperature Rise (16 AWG)

Current Cycling vs. Temperature Rise (16 AWG)

Engagement/Separation

Crimp Tensile

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

Ultra-Fast Fully Insulated

FASTON Receptacles and Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)

Ultra-Fast Fully Insulated

FASTON Receptacles

Material

Housing — Nylon Type 6/6

Flammability — UL 94 V-2

Terminal — Tin-plated, copper alloy

Color Code (Translucent)

Violet — 26-22 AWG

Red — 22-18 AWG

Blue — 16-14 AWG

Yellow — 12-10 AWG

Description Wire Range Ins. Dimensions Mating Terminal Base Part Numbers

AWG Dia. Max. ABCD Tab Material Strip Loose Piece

26-22 .100 .145 .275 .138 .735 .020 x .110/.125 Brass 7-520365-2117-520366-21

2.54 3.68 6.99 3.51 18.67 0.51 x 2.79/3.18

.016 x .110/.125 Brass 2-520080-2112-520081-21

0.41 x 2.79/3.18

.120 .160 .275 .167 .735 .020 x .110/.125 Brass 2-520083-232-520084-2

3.05 4.06 6.99 4.24 18.67 0.51 x 2.79/3.18

.110/.125 22-18 .032 x .110/.125 Brass 2-520272-232-520273-2

Series 0.81 x 2.79/3.18

.020 x .110/.125 Brass 2-520306-23—

.230 .155 .275 .295 .865 0.51 x 2.79/3.18

5.84 3.94 6.99 7.49 21.97 .032 x .110/.125 Brass 2-520310-23—

0.81 x 2.79/3.18

16-14 .260 .175 .275 .325 .865 .020 x .110/.125 Brass 3-520370-22—

6.60 4.45 6.99 8.26 21.97 0.51 x 2.79/3.18

.020 x .187 Brass 2-520181-232-520182-2

.135 .165 .336 .200 .855 0.51 x 4.75 Phos. Brz. 2-520181-4 —

3.43 4.19 8.53 5.08 21.72 .032 x .187 Brass 2-520193-232-520194-23

22-18 0.81 x 4.75

.020 x .187 Brass 2-520261-232-520262-2

.230 .165 .336 .295 .935 0.51 x 4.75

5.84 4.19 8.53 7.49 23.75 .032 x .187 Brass 2-520274-232-520275-2

.187 0.81 x 4.75

Series .020 x .187 Brass 3-350815-233-350816-2

.160 .185 .336 .225 .855 0.51 x 4.75

4.06 4.70 8.53 5.72 21.72 .032 x .187 Brass 3-520124-233-520125-2

16-14 0.81 x 4.75

.020 x .187 Brass 3-520150-233-520151-2

.260 .185 .336 .325 .935 0.51 x 4.75

6.60 4.70 8.53 8.26 23.75 .032 x .187 Brass 3-520276-23—

0.81 x 4.75

.020 x .205 Brass 2-521406-23—

.205 22-18 .135 .195 .409 .200 .855 0.81 x 5.21

Series 3.43 4.95 10.39 5.08 21.72 .032 x .205 Brass 2-521308-23—

0.81 x 5.21

.135 .195 .409 .200 .855 .032 x .250 Brass 2-520183-232-520184-2

22-18 3.43 4.95 10.39 5.08 21.72 0.81 x 6.35 Phos. Brz. 2-520183-432-520184-4

.230 .195 .409 .295 .935 .032 x .250 Brass 2-520263-232-520264-2

5.84 4.95 10.39 7.49 23.75 0.81 x 6.35 Phos. Brz. 2-520263-43—

.250 .160 .195 .409 .225 .855 .032 x .250 Brass 3-350819-233-350820-2

Series 16-14 4.06 4.95 10.39 5.72 21.72 0.81 x 6.35 Phos. Brz. 3-520116-233-520117-2

.260 .195 .409 .325 .935 .032 x .250 Brass 3-520140-233-520141-2

6.60 4.95 10.39 8.26 23.75 0.81 x 6.35 Phos. Brz. 3-520140-43—

12-10 .320 .250 .409 .388 .935 .032 x .250 Brass 4-520447-234-520448-2

8.13 6.35 10.39 9.86 23.75 0.81 x 6.35

1UL Recognized, CSA Certified.

2UL Recognized 8 AMPS Max. CSA Certified.

3Available with black insulator — Part Number 9-XXXXXX-2.

Ultra-Fast Fully Insulated

FASTON Receptacles and Tabs

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)

Description Wire Range Ins. Dia Dimensions Tab Terminal Base Part Numbers

AWG Max. ABCD Size Material Strip Loose Piece

.135 .290 .522 .205 .855 .032 x .250 Brass 2-520102-2 2-520103-2

22-18 3.43 7.37 13.26 5.21 21.72 0.81 x 6.35

.230 .290 .522 .295 .935 .032 x. 250 Brass 2-521144-2 2-521192-2

.250 5.84 7.37 13.26 7.49 23.75 0.81 x 6.35

Series .160 .290 .522 .230 .855 .032 x. 250 Brass 3-520106-2 3-520107-2

16-14 4.06 7.37 13.26 5.84 21.72 0.81 x 6.35

.260 .290 .522 .325 .935 .032 x. 250 Brass 3-521142-2 3-521191-2

6.60 7.37 13.26 8.26 23.75 0.81 x 6.35

12-10 .320 .352 .522 .388 .935 .032 x .250 Brass 4-521097-2 4-521098-2

8.13 8.94 13.26 9.86 23.75 0.81 x 6.35

.020 x .187 Brass 2-521102-2 2-521103-2

.187 22-18 .135 .250 .448 .205 .793 0.51 x 4.75

Series 3.43 6.35 11.38 5.21 20.14 .032 x .187 Brass 2-521104-212-521105-21

0.81 x 4.75

1Available with black insulator — Part Number 9-XXXXXX-2.

Ultra-Fast Fully

Insulated FASTON Tabs

Material

Housing — Nylon Type 6/6

Flammability — UL 94 V-2

Terminal — Tin-plated, copper alloy

Color Code (Translucent)

Red — 22-18 AWG

Blue — 16-14 AWG

Yellow — 12-10 AWG

Ultra-Fast Fully Insulated

FASTON Flag Receptacles

Material

Housing — Nylon Type 6/6

Flammability — UL 94 V-2

Terminal — Tin-plated, copper alloy

Color Code (Translucent)

Red — 22-18 AWG

Blue — 16-14 AWG

Yellow — 12-10 AWG Description Wire Range1Ins. Dia. Dimensions Mating Terminal Base Part Numbers

AWG Max. ABCDE Tab Material Strip Loose Piece

.020 x .187 Brass 2-520334-222-520335-2

22-18 .165 .187 .320 .235 .636 .515 0.51 x 4.75

4.19 4.75 8.13 5.97 16.15 13.08 .032 x .187 Brass 2-520336-222-520337-2

0.81 x 4.75

.020 x .187 Brass 3-520338-223-520339-2

.187 .185 .187 .320 .255 .632 .515 0.51 x 4.75

Series 4.70 4.75 8.13 6.48 16.05 13.08 .032 x .187 Brass 3-520340-22—

16-14 0.81 x 4.75

.020 x .187 Brass 3-520997-22—

.260 .187 .320 .325 .668 .565 0.51 x 4.75

6.60 4.75 8.13 8.26 16.97 14.35 .032 x .187 Brass 3-521247-22—

0.81 x 4.75

.205 22-18 .165 .187 .385 .235 .636 .580 .032 x .205 Brass 2-521164-22—

Series 4.19 4.75 9.78 5.97 16.15 14.73 0.81 x 5.21

.165 .187 .385 .235 .636 .580 .032 x .250 Brass 2-520128-222-520129-2

22-18 4.19 4.75 9.78 5.97 16.15 14.73 0.81 x 6.35

.230 .187 .385 .295 .665 .630 .032 x .250 Brass 2-520856-22—

5.84 4.75 9.78 7.49 16.89 16.00 0.81 x 6.35

.250 .185 .187 .385 .255 .632 .580 .032 x .250 Brass 3-520132-223-520133-2

Series 16-14 4.70 4.75 9.78 6.48 16.05 14.73 0.81 x 6.35

.260 .187 .385 .325 .668 .630 .032 x .250 Brass 3-521013-22—

6.60 4.75 9.78 8.26 16.97 16.00 0.81 x 6.35

1Stranded wire only.

2Available with black insulator — Part Number 9-XXXXXX-2.

Ultra-Fast Plus Fully Insulated

FASTON Receptacles and Tabs

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs

Product Facts

nOne-piece Fully Insulated

Premier line FASTON

Receptacle with insulation

crimp helps prevent shock

and short hazards

nDesigned for correct lead-in

of tab

nDesigned for full mating

with a variety of tab styles

including those with

shoulders

nFunnel wire entry

nWire stop

nVisual inspection of crimp

and wire brush

nAssemblies are color-coded

by wire size

nAssemblies contain wire

size and tab size designation

nMating tab thickness marked

on terminal and visible

through housing (110 and

187 Series)

nApplication tooling available

to meet production

requirements

nTin-plated copper alloy

terminals

nUL rated at +105°C

nTerminates 22-14 AWG

solid, fused and stranded

wire

nComplies with the IEC

380, 601, 950, and UL

1950 requirements for a

secondary means of

insulation fixing

Performance Capabilities

nMeets UL-310 specification

for quick connect terminals;

UL listed under File

No. E-66717

nMeets CSA C22.2, No.153

Specification for quick

connect terminals;

CSA Certified under

File No. LR 7189

nVDE tested according to

DIN VDE 0627/ 9.91,

specification for connectors

and plug and socket

devices VDE Reg. No.

Ultra-Fast Plus Fully

Insulated FASTON

Receptacles and Tabs offer

all the advantages of the

standard Ultra-Fast product

plus an insulation crimp.

Ultra-Fast Plus Fully

Insulated FASTON

Receptacles and Tabs

preclude the need for costly

electrical safety interlocks

or special protective shields

to help prevent shock

hazards. In addition,

electrical short circuits

from exposed leads are

eliminated, even in

equipment requiring close

contact spacing.

Ultra-Fast Plus

FASTON

Receptacles and Tabs are

preinsulated assemblies

featuring a co-molded

housing produced from two

different nylon materials.

The receptacle/ tab and

wire barrel portions of the

housing are molded from

type 6/6 nylon material with

a +130°C UL temperature

rating. The insulation barrel

is molded from a premium

grade nylon selected to

retain the insulation crimp

shape. This premium nylon

exhibits minimal

springback, thus providing

actual insulation crimp

tensile strength as well as

strain relief for applications

where extreme wire

dressing and/or vibration

are present.

The Ultra-Fast Plus

FASTON

Receptacle housing

completely encloses a tin-

plated copper alloy Premier

FASTON receptacle which

has been stress relieved for

increased durability and

resistance to operator

abuse. The FASTON

receptacle is recessed

sufficiently within the

housing to allow its use in

600-volt applications. The

receptacle portion of the

terminal is designed for

positive mating with a

variety of tabs, including

those with shoulders. The

housing has a slotted

membrane which is

displaced by two tab

shoulders allowing proper

n600-volt application

capability (1,000 volts for

signs and fixtures)

nTested by TUV File No.

E9071003 as suitable for end

product certification to the

following standards:

EN 60 950/09.87

DIN IEC 380/VDE 0806/08.81

DIN IEC 601-1 Part 1/VDE 0750

T1/05.82

DIN VDE 0700 T1/02.81

engagement of tab and

receptacle while

maintaining the fully

insulated characteristics.

Positive entry and lead-in of

the tab is provided by the

inner housing wall and the

lead-in on the terminal rolls.

This permits positive

engagement, even in blind

mating locations.

The Ultra-Fast Plus

FASTON

Tab housing completely

encloses a tin-plated

copper alloy FASTON tab.

The FASTON tab is

recessed sufficiently within

the housing to allow its use

in 600-volt applications. The

housing is designed to

completely encapsulate the

tab and receptacle when

the two are mated.

Quality control is easily

maintained. The nylon

housing is translucent,

allowing visual inspection of

the termination.

Depending on

production requirements,

Tyco Electronics provides

a complete selection of

terminating equipment from

hand tools to automatic

lead makers.

Insulation Crimp Cross



Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs (Continued)

Description Wire Range Ins. Dia. Dimensions Mating Terminal Base Part Numbers

AWG Range ABCD Tab Material Strip Loose Piece

.020 x .110/.125 Brass 2-520932-2 —

.110/.125 22-18 .060-.120 .160 .275 .167 .735 0.51 x 2.79/3.18

Series 1.52-3.05 4.06 6.99 4.24 18.67 .032 x .110/.125 Brass 2-520979-2 —

0.81 x 2.79/3.18

.020 x .187 Brass 2-520401-2 2-520409-2

22-18 .060-.135 .165 .336 .200 .855 0.51 x 4.75

1.52-3.43 4.24 8.53 5.08 21.72 .032 x .187 Brass 2-520403-2 2-520411-2

.187 0.81 x 4.75

Series .020 x .187 Brass 3-520402-2 3-520410-2

16-14 .090-.160 .185 .336 .225 .855 0.51 x 4.75

2.29-4.06 4.70 8.53 5.72 21.72 .032 x .187 Brass 3-520404-2 3-520412-2

0.81 x 4.75

22-18 .060-.135 .195 .409 .200 .855 .032 x .250 Brass 2-520405-2 2-520407-2

.250 1.52-3.43 4.95 10.39 5.08 21.72 0.81 x 6.35

Series 16-14 .090-.160 .195 .409 .225 .855 .032 x .250 Brass 3-520406-2 3-520408-2

2.29-4.06 4.95 10.39 5.72 21.72 0.81 x 6.35

Ultra-Fast Plus Fully

Insulated FASTON

Receptacles

Material

Housing — Nylon

Flammability — UL 94 V-2

Terminal — Tin plated, copper alloy

Color Code (Translucent)

Red — 22-18 AWG

Blue — 16-14 AWG

Ultra-Fast Plus Fully

Insulated FASTON Tabs

Material

Housing — Nylon

Flammability — UL 94 V-2

Terminal — Tin plated, copper alloy

Color Code (Translucent)

Red — 22-18 AWG

Blue — 16-14 AWG

Description Wire Range Ins. Dia. Dimensions Mating Terminal Base Part Numbers

AWG Range ABCD Tab Material Strip Loose Piece

.020 x .187 Brass 2-521360-2 —

.187 22-18 .060-.135 .250 .488 .205 .793 0.51 x 4.75

Series 1.52-3.43 6.35 11.38 5.21 20.14 .032 x .187 Brass 2-521361-2 —

0.81 x 4.75

22-18 .060-.135 .290 .522 .205 .855 .032 x .250 Brass 2-521055-2 —

.250 1.52-3.43 7.37 13.26 5.21 21.72 0.81 x 6.35

Series 16-14 .090-.160 .290 .522 .230 .855 .032 x .250 Brass 3-521057-2 —

2.29-4.06 7.37 13.26 5.84 21.72 0.81 x 6.35

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Ultra-Fast Plus Fully Insulated

FASTON Receptacles and Tabs

Ultra-Pod Fully Insulated

FASTON Receptacles and Tabs

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Ultra-Pod Fully Insulated FASTON Receptacles and Tabs

Product Facts

nReduced insertion force

nDesigned for correct lead-in

of tab

nMates with typical 110, 187

and 250 Series tab styles

including those with

shoulders

nUL rated at +105°C

n110 Series accepts 22-18

AWG [0.3–1 mm2], 187

Series accepts 20-16 AWG

[0.5–1.4mm2] wire and 250

Series accepts 22-10 AWG

[0.3–5 mm2] wire

nVisual inspection of crimp

and wire brush

nTerminated by automatic or

semi-automatic equipment

to meet production

requirements

nComplies with the IEC 380,

601 and 950 and UL 1950

requirements for a

secondary means of

insulation fixing

nListed by Underwriters

Laboratories Inc.,

File No. E66717

nCSA Certified,

File No. LR 7189

nVDE tested according

to DIN VDE 0627/

9.91, VDE Reg. No.

Technical Documents

Product Specification

108-1285

108-2215

Application Specification

114-2124

Hand Tools — Insertion

250 Series—314916-1

250 Series Flag—314919-1

Hand Tools — Extraction

250 Series—314917-1

Ultra-Pod Fully Insulated

FASTON Receptacles offer

the newest in one-step

automatic application of

insulated quick connects.

The unique integral plastic

carrier designed specifically

for this product allows

insulated F-Crimp

terminations to be

produced quickly and

easily. Applied cost savings

are attainable with either

bench or high-speed

automatic termination

equipment and the

elimination of any

secondary insulation

operations. Both the

crimping of the terminal and

the terminal insulating occur

in a single stroke of the

press and applicator—the

crimping on the down-

stroke and the insulating on

the up-stroke.

The receptacles contained

within the Ultra-Pod

FASTON Receptacle

assemblies are tested and

customer qualified and can

be immediately used in

existing applications where

insulation has been

accomplished by other

means. The low insertion

force design provides easier

tab insertion, reduces

operator fatigue and

improves the productivity

and reliability of the end

assembly operation.

The insulating housing is

produced by a unique

molding process which

provides an integral carrier

and eliminates the crimp

location problems related to

secondary carriers. This

housing, produced from

130°C rated 6/6 nylon,

covers the FASTON

receptacle sufficiently to

provide for use in 600-volt

applications. Most

importantly, this insulating

system helps eliminate the

workplace hazards and

labor costs of chemically

expanded or heat shrink

tubing.

Depending on

production requirements,

Tyco Electronics provides

a complete selection of

terminating equipment from

bench press to automatic

lead maker.



Insulation Support BD

Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)

Description Wire Ins. Dia. Dimensions Mating UL 941Color Material Part Numbers

Range Range ABCD Tab and Finish

.020 V-2 Natural Brass 521228-12

0.51 Tin-Plated Brass 521228-22

.110 22-18 .080-.120 .151 .224 .205 .805 V-2 Natural Brass 521436-12

Series 2.03-3.05 3.83 5.69 5.21 20.45 .032 Tin-Plated Brass 521436-22

0.81 V-0 Natural Brass 521437-12

Tin-Plated Brass 521437-22

V-2 Natural Brass 520973-12

.020 Tin-Plated Brass 520973-22

0.51 Brass 521225-12

.090-.130 .170 .295 .200 .775 V-0 Natural Tin-Plated Brass 521225-22

.187 20-16 2.29-3.30 4.32 7.49 5.08 19.68 V-2 Natural Brass 520982-12

Series .032 Tin-Plated Brass 520982-22

0.81 V-0 Natural Brass 521284-12

Tin-Plated Brass 521284-22

V-2 Natural Brass 521293-14

18-16 or (2) .105 Max. .170 .295 .200 .775 .020 Tin-Plated Brass 521293-24

2-18 2.67 5.33 7.49 5.08 19.68 0.51 V-0 Natural Brass 521586-14

Tin-Plated Brass 521586-24

V-2 Natural Brass 520988-12

22-18 .090-.130 .195 .370 .225 .945 .032 Tin-Plated Brass 520988-22

2.29-3.30 4.95 9.40 5.72 24.00 0.81 V-0 Natural Brass 521368-12

Tin-Plated Brass 521368-22

V-2 Natural Brass 520963-12

Tin-Plated Brass 520963-22

18-14 .120-.170 .195 .370 .225 .945 .032 V-0 Natural Brass 521367-12

3.05-4.32 4.95 9.40 5.72 24.00 0.81 Tin-Plated Brass 521367-22

V-2 Black Tin-Plated Brass 521011-22

.250 Nickel Plated Steel 521011-12,3

Series V-2 Natural Brass 521637-1

18-14 or (2) .105 Max. .195 .370 .225 .945 .032 Tin-Plated Brass 521637-2

2-18 2.67 4.95 9.40 5.72 24.00 0.81 V-0 Natural Brass 521632-1

Tin-Plated Brass 521632-2

2V-2 Natural Brass 520974-12

14-10 .130-.180 .195 .370 .225 .945 .032 Tin-Plated Brass 520974-22

3.30-4.57 4.95 9.40 5.72 24.00 0.81 V-0 Natural Brass 521366-12

Tin-Plated Brass 521366-22

1Flammability rating of plastic material.

2150°C rated nylon.

3UL Recognized.

4UL pending for double wire termination.

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Ultra-Pod Fully Insulated

FASTON Receptacles and Tabs

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

Ultra-Pod Fully Insulated

FASTON Receptacles and Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)

Description Wire Ins. Dia. Dimensions Mating UL 941Color Material Part Numbers

Range Range ABCD Tab and Finish

V-2 Natural Brass 521470-1

.020 Tin-Plated Brass 521470-2

0.51 V-0 Natural Brass 521596-1

22-18 .060-.110 .170 .295 .485 .680 Tin-Plated Brass 521596-2

1.52-2.79 4.32 7.49 12.32 17.27 V-2 Natural Brass 521598-1

.032 Tin-Plated Brass 521598-2

0.81 V-0 Natural Brass 521600-1

.187 Tin-Plated Brass 521600-2

Series V-2 Natural Brass 521471-12

.020 Tin-Plated Brass 521471-22

0.51 V-0 Natural Brass 521597-12

18-14 (2) .105 Max. .170 .295 .485 .680 Tin-Plated Brass 521597-22

(2) 20 or 2.66 4.32 7.49 12.32 17.27 V-2 Natural Brass 521599-12

(2) 18 .032 Tin-Plated Brass 521599-22

0.81 V-0 Natural Brass 521601-12

Tin-Plated Brass 521601-22

V-2 Natural Brass 521050-1

22-18 .050-.100 .200 .370 .585 .680 .032 Tin-Plated Brass 521050-2

1.27-2.54 5.08 9.40 14.86 17.27 0.81 V-0 Natural Brass 521411-1

Tin-Plated Brass 521411-2

.250

Natural Brass 520971-1

Series

V-2 Tin-Plated Brass 520971-2

18-14 .110-.160 .200 .370 .585 .680 .032 Black Tin-Plated Brass 520971-4

Nickel Plated Steel 521087-13

2.79-4.06 5.08 9.40 14.86 17.27 0.81

V-0 Natural Brass 521282-1

Tin-Plated Brass 521282-2

18-14 (2) .105 Max. .200 .370 .585 .680 .032 V-2 Natural Brass 521112-1

(2) 20 or V-0 Natural Brass 521633-1

(2) 18 2.66 5.08 9.40 14.86 17.27 0.81 Tin-Plated Brass 521633-2

1 Flammability rating of plastic material.

2 UL pending for double wire terminations.

3 No UL or CSA approvals.

Flag Insulation Support

Ultra-Pod Fully Insulated

FASTON Receptacles and Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt CondensedUltra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)

Description Wire Ins. Dia. Dimensions Mating UL 941Color Material Part Numbers

Range Range ABCD Tab and Finish

V-2 Natural Brass 521271-12

.187 18-14 .110-.180 .186 .307 .265 .812 .020 Tin-Plated Brass 521271-22

Series 2.79-4.57 4.72 7.80 6.73 20.62 0.51 V-0 Natural Tin-Plated Brass 521212-22

V-2 Natural Brass 521213-12

.250 18-14 .110-.180 .205 .370 .245 .950 .032 Tin-Plated Brass 521213-22

Series 2.79-4.57 5.21 9.40 6.22 24.13 0.81 V-0 Natural Brass 521317-12

Tin-Plated Brass 521317-22

1Flammability rating of plastic material.

2UL Recognized, CSA Certified

Description Wire Ins. Dia. Dimensions Tab UL 941Color Material Part Numbers

Range Range ABCD and Finish

V-2 Natural Brass 521217-1

18-14 .130-.180 .275 .450 .310 1.120 .032 Tin-Plated Brass 521217-2

.250 3.30-4.57 6.99 11.43 7.87 28.45 0.81 V-0 Natural Brass 521451-1

Series Tin-Plated Brass 521451-2

12-10 .150-.200 .275 .450 .310 1.120 .032 V-2 Natural Brass 521227-12

3.81-5.08 6.99 11.43 7.87 28.45 0.81 Tin-Plated Brass 521227-22

1Flammability rating of plastic material.

2No UL or CSA approvals

Positive Lock

Insulation Support

Tabs

Insulation Support

PIDG FASTON

Receptacles and Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

Here is a pre-insulated

terminal designed for

complete and uniform

reliability in most difficult

circuit environments. Each

PIDG Terminal consists of a

tin-plated brass body with a

specially designed copper

sleeve and insulation sleeve

fitted over the terminal

barrel. The design of the tool

dies and the construction

of the terminal promotes

uniform insulation thickness

under crimping pressure,

transmitting this pressure

evenly to the center of the

crimp area.

Tyco Electronics

compression crimping

produces crimps for a

given size wire and terminal

that are precisely alike

in appearance and

performance. This is a

calculated result made

possible by designing the

terminal and the crimping

tool as precisely matched

devices. The dies are

precision-engineered from

the finest hard-metal alloys.

Crimping pressure is

controlled by a ratchet

device on the hand tool or

a corresponding pre-

Temperature Rating: 105° C

Wire E66717 LR7189

Range Recognized Certified

22-16 22-16 Stranded 300 V Max.,

16-14 16-14 Stranded

12-10 12-10 Stranded 105°C Max.1

1UL and CSA — Nylon.

calibration in the crimping

jaws of Tyco Electronics

automated crimping

machines.

Crimping pressure can

neither over-stress nor

understress the terminal

barrel — machined dies

fully bottom to the precise

crimp height required.

The resulting termination

is free of contamination,

is resistant to shock and

critical environments,

and its tensile strength

approaches that of the

wire itself.

Product Facts

nPre-insulated terminal

designed for complete and

uniformed reliability in the

most difficult circuit

environment

nConsists of an unplated or

tin-plated brass body or a

tin-plated phosphor bronze

body with a specially

designed copper sleeve and

insulation sleeve fitted over

the terminal barrel

nDesign of the tool dies and

construction of the terminal

insures uniform insulation

thickness under crimping

pressure, transmitting this

pressure evenly to the

center of the crimp area

The Tyco Electronics Mated

Tool/Terminal Concept

nTyco Electronics

compression crimping

produces crimps for a

given size wire and terminal

that are precisely alike

in appearance and

performance

nTerminal and the crimping

tool are designed as

precisely matched devices

nDies are precision-

engineered from the finest

hard-metal alloys

nCrimping pressure is

controlled by a ratchet

device on the hand tool

or a corresponding pre-

calibration in the crimping

jaws of Tyco Electronics

automated crimping

machines

The Crimp

nCrimping pressure does not

overstress nor understress

the terminal barrel —

machined dies fully bottom

to the precise crimp height

nResulting termination is

free of contamination

nResistant to most shock and

critical environments

nTensile strength approaches

that of the wire itself



PIDG FASTON Receptacles and Tabs

PIDG FASTON

Receptacles and Tabs

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

PIDG FASTON Receptacles and Tabs (Continued)

Receptacles Related Product Data

Application Tooling — reference

page 73 of Catalog 82042 for tooling

Receptacle Style

A— No dimple with wire stop

B— Dimple with wire stop

C— No dimple, no wire stop

.250

Series

.205

Series

.187

Series

.110

Series-

Standard

.110

Series-

Low Insertion

Wire Size Dimensions Terminal Wire Fits Part Numbers

Series Circular Mils Style W L Insulation Insulation Recept. Stock Tab Loose Tape Strip

[mm2]Nom. Max. Color Diameter Matl. Thk. Thk. Piece Mounted Form

Max.

Red .140 Brass .018 .032 640903-1* 640903-2 640902-1

22-18 B.300 .900 3.56 0.46 0.81

509-1,900 7.62 22.86 Red .140 Brass .018 .032 55675-1255675-22— .

[0.26-0.96] 3.56 0.46 0.81

16-14 .300 .900 .170 .018 .032

2,050-5,180 B Blue Brass 640905-1* 640905-2 640904-1

[1.04-2.62] 7.62 22.86 4.32 0.46 0.81

Blue .250 Brass .018 .032 696108-1 696108-2 696109-1

.250 6.35 0.46 0.81

14-12 B.300 1.012 Green .250 Brass .018 .032 42844-1*†42844-3†60544-3†

3,831-6,47017.62 25.70 6.35 0.46 0.81

[1.94-3.28] Green .250 Phos. Brz. .018 .032 42844-2*†— .— .

6.35 0.46 0.81

Yellow .250 Brass .018 .032 640907-1* 640907-2 640906-1

12-10 B.300 1.012 6.35 0.46 0.81

5,180-13,100 7.62 25.70 Yellow .250 Phos. Brz. .018 .032 61198-23†61198-44†— .

[2.62-6.64] 6.35 0.46 0.81

22-18 .300 .900 .145 .016 .032

509-1,900 B Red Brass 184262-1 184262-2 184261-1

.250 [0.26-0.96] 7.62 22.86 3.68 0.41 0.81

Low 16-14 .300 .900 .173 .016 .032Insertion 2,050-5,180 B Blue Brass 184265-1 184265-2 184264-1

[1.04-2.62] 7.62 22.86 4.39 0.41 0.81

Red .135 Brass .016 .020 696018-1 696018-2 — .

3.43 0.41 0.51

22-18 Red .140 Brass .016 .020 640909-1* 640909-2 640908-1

509-1,900 B .250 .800 3.56 0.41 0.51

6.35 20.32 Red/Black .140 Brass .016 .020 640174-1 — .— .

.205 [0.26-0.96] 3.56 0.41 0.51

Red .140 Brass .016 .032 640911-1* 640911-2 640910-1

3.56 0.41 0.81

Blue .170 Brass .016 .020 640913-1* 640913-2 — .

16-14 B.250 .800 4.32 0.41 0.51

2,050-5,180 6.35 20.32 Blue .170 Brass .016 .032 640915-1* 640915-2 — .

[1.04-2.62] 4.32 0.41 0.81

26-24 .230 .700 .082 .016 .020

238-475 B Yellow Brass 641321-1*†641321-2†641320-1†

[0.12-0.24] 5.84 17.78 2.08 0.41 0.51

.187 Red .140 Brass .016 .020 640917-1* 640917-2 640916-1

22-18 B.230 .800 3.56 0.41 0.51

509-1,900 5.84 20.32 Red .140 Brass .016 .040 — .640578-2†— .

[0.26-0.96] 3.56 0.41 1.02

†Not UL or CSA approved or listed. 1Wire range is limited as noted. 3Requires Tool 90276-2

* Available in small packaging quantities. 2Unplated receptacle body. 4Requires Die 90281-1

Material

Insulation — Nylon

Receptacle Body — Brass per

ASTM B-36 or Phosphor Bronze per

ASTM B-139

Plating — Tin per MIL-T-10727

except where noted.

Metallic Sleeve — Copper per

ASTM B-152

Plating — Tin per MIL-T-10727

PIDG FASTON

Receptacles and Tabs

FASTON Terminals (Insulated and Uninsulated)

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Page Head_12 Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

Receptacles (Continued)

.230 .800 Blue .170 Brass .016 .020 640919-1* 640919-2 640918-1

16-14 5.84 20.32 4.32 0.41 0.51

2,050-5,180 B .230 .900 Blue .250 Brass .016 .032 696108-1†696108-2†— .

.187 [1.04-2.62] 5.84 22.86 6.35 0.41 0.81

22-18

509-1,900 B .235 .800 Blue .170 Brass .016 .032 184235-1 184235-2 184234-1

[0.26-0.96] 5.84 20.32 4.32 0.41 0.81

.187 22-18

Low 509-1,900 B .230 .800 Red .145 Brass .016 .032 184268-1†184268-2†184267-1†

Insertion [0.26-0.96] 5.84 22.86 3.68 0.41 0.81

.148 .734 Natural .110 Brass .012 .016 61048-1*†61048-2†— .

3.76 18.64 2.79 0.30 0.41

.148 .734 Natural .110 Brass .012 .020 61060-1*†61060-2†61059-2†

.110 22-18 B3.76 18.64 2.79 0.30 0.51

Standard 509-1,900 .148 .734 Natural .110 Brass .012 .032 60894-1*†60894-2†60893-2†

[0.26-0.96] 3.76 18.64 2.79 0.30 0.81

.148 .734 Black .110 Brass .012 .032 — .61678-2†— .

3.76 18.64 2.79 0.30 0.81

26-24 .160 .700 .082 .016 .020

238-475 A Yellow Brass 641324-1†641324-2†—.

[0.12-0.24] 4.06 17.78 2.08 0.41 0.51

.160 .796 Red .140 Brass .016 .012 — .— .350871-1†

4.06 20.22 3.56 0.41 0.30

22-18 .016 640921-1 640921-2 — .

.110 509-1,900 A0.41

Low [0.26-0.96] .160 .800 Red .140 Brass .016 .020 640923-1* 640923-2 640922-1

Insertion 4.06 20.32 3.56 0.41 0.51

.032 640925-1* 640925-2 640924-1

0.81

.020 640929-1* 640929-2 — .

A.160 .800 Blue .170 Brass .016 0.51

16-14 4.06 20.32 4.32 0.41 .032 640931-1* 640931-2 — .

2,050-5,180 0.81

[1.04-2.62]

B.160 .800 Blue .170 Brass .016 .016 640927-1 640927-2 — .

4.06 20.32 4.32 0.41 0.41

C.160 .796 Blue .170 Brass .016 .032 641317-1 — .— .

4.06 20.19 4.32 0.41 0.81

†Not UL or CSA approved or listed.

*Available in small packaging quantities.

Wire Size Dimensions Terminal Wire Fits Part Numbers

Series Circular Mils Style W L Insulation Insulation Recept. Stock Tab Loose Tape Strip

[mm2]Nom. Max. Color Diameter Matl. Thk. Thk. Piece Mounted Form

Max.

Receptacles

(Insulation Restricting)

Material

Insulation — Nylon

Receptacle Body — Brass per

ASTM B-36

Receptacle Style B — Dimple with

wire stop

Plating — Tin per MIL-T-10727

Metallic Sleeve — Copper per

ASTM B-152

Plating — Tin per MIL-T-10727 or

Nickel per QQ-N-290

Faston Terminals Insulated And Uninsulated Tyco Electronics

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