330070 Catalog
2014-10-17
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Tower & Antenna Product Catalog Guy Wire and Anchoring Solutions for the Tower and Antenna Industry. Looking for Reliable Solutions to your Communications Network Needs? If so, look to Preformed Line Products, which supplies products that are designed to perform better, last longer and are easier to install. You can count on PLP® to provide high quality solutions that meet the rigorous demands of today’s modern communications networks. We serve all segments of the communications industry including telecommunications network operators, cable television and broadband service providers, corporations and enterprise networks, government departments and agencies and educational institutions. For more information, visit us on-line at www.preformed.com or call us at 440.461.5200. Table of Contents Tower & Antenna Product Catalog General Information Standard Terms and Condition of Sale .................................................................................................GI-2 Types of Strand......................................................................................................................................GI-3 Helical Rods...........................................................................................................................................GI-5 Dead-ends..............................................................................................................................................GI-6 Tower & Antenna Solutions Section 1 - Dead-ends and Dead-end Accessories Page Big-Grip Dead-end....................................................................................................................................1-2 End Sleeves.............................................................................................................................................1-9 VARI-GRIP™ Dead-end..........................................................................................................................1-12 Products for Fiberglas Rod Applications GLAS-GRIP® Dead-end.................................................................................................................1-17 Glas-Splice.....................................................................................................................................1-18 GUY-GRIP® Dead-end General Information........................................................................................................................1-19 Galvanized Steel............................................................................................................................1-21 Bezinal®.........................................................................................................................................1-22 Aluminum Clad...............................................................................................................................1-23 Aluminized......................................................................................................................................1-24 Copperweld....................................................................................................................................1-25 Stainless Steel................................................................................................................................1-26 Coated Dead-end...................................................................................................................................1-28 Section 2 - Accessories Damper Products Spiral Vibration Damper...................................................................................................................2-2 Spiral Vibration Damper (Standard).................................................................................................2-3 Spiral Vibration Damper (Hi Mass)...................................................................................................2-4 Air Flow Spoiler................................................................................................................................2-5 BIRD-FLIGHT™ Diverter..........................................................................................................................2-7 SWAN-FLIGHT™ Diverter......................................................................................................................2-10 Guy Markers...........................................................................................................................................2-12 Pedestal Markers....................................................................................................................................2-15 Safety Guy Wire Dispensers..................................................................................................................2-16 Bezinal is a registered trademark of the Bekaert Company. TOC-1 General Information General Information Table of Contents Page Standard Terms and Conditions of Sale........................................... GI-2 Types of Strand................................................................................... GI-3 Helical Rods......................................................................................... GI-5 Dead-ends............................................................................................ GI-6 GI-1 Standard Terms and Conditions of Sale Standard Terms and Conditions of Sale Effective October 1, 2012 Effective October 1, 2012 1. APPLICABILITY OF TERMS AND CONDITIONS. These Terms and Conditions will govern all sales by Preformed Line Products Company (“PLP”) of Goods (“Goods”), unless otherwise agreed to in writing, signed by PLP by an authorized agent in Cleveland, Ohio. Terms and conditions contained in Buyer’s purchase order or any other documents that are different than or in addition to these Terms and Conditions are objected to and will not be binding on PLP. Buyer will be deemed to have agreed to these Terms and Conditions by Buyer’s issuing a purchase order number, PLP’s receipt of a written acknowledgement of Buyer’s placement of an order, or PLP’s commencement of performance, Buyer’s acceptance of these Terms and Conditions will be deemed to have occurred on the date such performance commences. PLP reserves the right to change these Terms and Conditions, or issue new terms, at any time, and all subsequent orders shall be bound thereof. If for any reason PLP’s Quotation is deemed an acceptance of an offer made by Buyer, such acceptance is expressly conditioned on Buyer’s assent to these Terms and Conditions, which assent will be evidenced by the earlier of Buyer’s acceptance of Goods delivered by PLP or any other performance by Buyer. PLP will sell Goods only if Buyer assents to these Terms and Conditions. By accepting this Purchase Order, Buyer agrees to adhere to all laws, including but not limited to the FCPA. surface and internal conditions and in quality; and to deviations from tolerances and variations consistent with practical testing and inspection methods. 2. QUOTATIONS, ORDERS AND PRICES. All prices and specifications contained on the face of PLP’s Quotation are subject to change without notice, unless indicated otherwise on the face of the Quotation. All quotations on PLP’s standard catalog items are made subject to prior sale of such Goods. The minimum billing charge on any order is $500.00 plus freight, handling and delivery charges. Any additions to orders already placed by Buyer will be considered as new orders. Buyer agrees to provide PLP with written notice of any breach of the above warranty within thirty (30) days after Buyer discovers, or should have discovered, the alleged breach. Time is of the essence herein, and Buyer’s failure to provide written notice to PLP within the required time of any alleged breach of the foregoing warranty will release and discharge PLP from any obligation or liability for that breach of warranty. The foregoing warranty extends only to Buyer and to no other person or entity. Buyer agrees to give PLP full access to all Buyer’s relevant records and data. 3. BROKEN PACKAGE CHARGE. A $75.00 broken package charge will be applicable to all Goods ordered in quantities other than standard carton increments as published in PLP’s catalogs. 4. TAXES. PLP’s prices do not include any Federal, state or local taxes or fees or any custom, export, import, wharfage or associated dues or duties, and any such taxes or fees now in effect or hereafter levied will be in addition to such prices and will be paid by the Buyer. Buyer agrees to defend, indemnify and hold PLP harmless from and against any and all such taxes and fees, including, without limitation, any cost, expense, attorneys’ fees, interest or penalties assessed against or incurred by PLP as a result of Buyer’s failure to pay any such taxes or fees. 5. SHIPMENTS, FREIGHT AND DELIVERY. FORMED WIRE PRODUCTS AND OTHER NON-CLOSURE ITEMS AND ACCESSORIES: PLP will pay freight via cheapest way to any domestic common carrier points, excluding Alaska, Hawaii and Puerto Rico, on orders or releases of net invoice value of $3,500 or more, specified for shipment to one location at one time. Only the value of the Formed Wire Products and other non-closure items and accessories applies towards the $3,500 minimum value for prepaid freight. On all other orders or releases, Buyer is responsible for freight, handling and delivery charges. SPLICE CASES, CLOSURES AND ACCESSORIES: PLP does not pay freight, handling and delivery charges. ALL PRODUCTS: Buyer will pay any special packaging, shipping and transportation charges resulting from compliance with its request for use of a method of transportation other than the method that PLP designates. PLP’s placement of the purchased Goods at the point of shipment in the possession of a trucking company, railroad company or other common carrier or on Buyer’s vehicle will constitute delivery to Buyer, and thereafter Buyer will bear all expenses and risk of loss. 6. SHIPPING ESTIMATES. Shipping estimates made to Buyer will date from PLP’s receipt of Buyer’s complete written instructions. Shipping date of Goods requiring Buyer’s inspection before shipment will be extended by the time consumed by any such inspection. 7. TERMS. Net thirty (30) days from date of PLP’s invoice. A service charge of one and one-half percent (1.5%) per month will be added to all past due invoices, not to exceed the maximum permitted by law. 8. FINANCIAL RESPONSIBILITY. Notwithstanding anything herein to the contrary, Buyer’s financial responsibility is at all times subject to approval of PLP’s Credit Department, and PLP at any time may require payment in advance or satisfactory security or guarantee that invoices will be paid promptly when due. If Buyer fails to comply with any terms of payment, PLP may withhold any further deliveries or terminate this Agreement and may declare any unpaid amount to be due and owing immediately. 9. DEVIATIONS IN AMOUNTS MANUFACTURED. Goods manufactured by PLP to meet Buyer’s instructions, specifications or requirements are subject to a plus or minus deviation of five percent (5%). 10. ACCEPTANCE. Buyer shall notify PLP, in writing, of any defect, error or shortage in any Goods it received, within thirty (30) days of delivery, and such written notice must state the applicable PLP Order Number and must be accompanied by any documents that substantiate the alleged defect, error or shortage. If Buyer fails to provide PLP with such written notice, documents and the applicable PLP Order Number, within the required time, Buyer will be deemed to have waived the defect, error or shortage and to have accepted the Goods delivered. 11. BUYER’S AGREEMENT TO DEFEND. If PLP manufactures or sells any Goods to meet Buyer’s instructions, specifications or any other requirements, and such Goods are not included among PLP’s standard catalog items offered by it to the trade generally in the usual course of its business, Buyer agrees to defend, indemnify and hold PLP harmless from and against any and all loss, cost, damage, liability or expense (including, without limitation, any penalties or punitive damages, attorneys’ fees and expenses and costs of suit) arising out of the manufacture, sale or use of such Goods, including, without limitation, claims for actual or alleged infringements of any United States or foreign patent or copyright, or any actual or alleged unfair competition resulting from similarity in design, trademark or appearance. PLP shall supply Buyer with catalogs, specifications, instructions and recommended installation procedures pertaining to the Goods; however, Buyer alone shall be responsible for the proper training, instruction and supervision of its contractors, employees, agents or purchasers with respect to the safe and correct use and application of such Goods. If Buyer uses any Goods from PLP not in accordance with PLP’s catalogs, specifications, instructions or recommended installation procedures, Buyer agrees to defend, indemnify and hold PLP harmless from and against any and all loss, cost, damage, liability or expense (including, without limitation, costs of suit and attorneys’ fees and expenses) arising out of or relating to or resulting in any way from such use by Buyer. 12. NOTICE OF ACCIDENT OR MALFUNCTION. Buyer will notify PLP in writing, no later than thirty (30) days from any accident or malfunction involving the Goods that result in personal injury or damage to property, and will cooperate fully with PLP in investigating and determining the cause of such accident or malfunction. If Buyer fails to give such written notice or fails to so cooperate, Buyer agrees to defend, indemnify and hold PLP harmless from and against any and all loss, cost, damage, liability or expense (including, without limitation, costs of suit and attorneys’ fees and expenses) arising out of or relating to or resulting in any way from such accident or malfunction. 13. TOLERANCES AND VARIATIONS. Except as specified by Buyer and agreed to in writing by PLP, the Goods will be produced in accordance with PLP’s standard practices. All Goods, however, including those produced to meet an exact specification, will be subject to tolerances and variations consistent with good manufacturing practices in regard to dimension, weight, section, composition, mechanical and electrical properties; to normal variations in 14. WARRANTY AND DISCLAIMERS OF WARRANTY. PLP warrants to Buyer that the Goods supplied hereunder will be free from defects in material and workmanship under normal and proper usage for a period of one year from the date of shipment by PLP. The foregoing warranty will not cover and PLP makes no warranties with respect to (i) any Goods subjected to abuse, misuse, misapplication, neglect, alteration or accident; to improper and incorrect installation or maintenance; or to abnormal conditions of use, temperature, moisture, dirt or corrosive matter; and (ii) any materials, parts, goods or other components that are manufactured by an entity other than PLP. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR OTHERWISE ARISING BY OPERATION OF LAW, TRADE, USAGE OR COURSE OF DEALING, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. 15. REMEDIES AND LIMITATIONS ON REMEDIES. In the event of any material breach of the above warranty, PLP will, at its sole option, credit Buyer’s account or repair any defective Goods or furnish a replacement part or Goods, all subject to Buyer providing written notice of the alleged breach within the time required. THE REMEDIES SET FORTH HEREIN SHALL BE THE SOLE AND EXCLUSIVE REMEDIES AVAILABLE TO BUYER SO THAT PLP’S CREDIT OF BUYER’S ACCOUNT OR REPAIR OR REPLACEMENT IS A FULFILLMENT OF ALL PLP’S OBLIGATIONS. PLP SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND, NOR UNDER ANY CIRCUMSTANCE SHALL PLP BE LIABLE FOR DAMAGES BEYOND THE PRICE OF THE GOODS PURCHASED BY BUYER, WHETHER IN CONTRACT, IN TORT OR UNDER ANY WARRANTY OR OTHER USE, AND WHETHER OR NOT SAID LOSS, COST, PENALTY OR DAMAGE WAS REASONABLY FORESEEABLE. If PLP requests, the Goods alleged to be defective will be returned to PLP, at its direction and expense, for examination. No Goods are to be returned to PLP without its prior written authorization. If PLP discovers that any Goods so returned are not covered by the foregoing warranty, PLP reserves the right to charge Buyer for all transportation costs and expenses incurred by PLP in examining, processing or handling such Goods. Any controversy or claim arising out of or relating to this contract or the breach hereof, must be commenced within two (2) years after the cause of action has accrued. 16. DEFAULT OR DELAY. PLP will not be liable for any default or delay in the production or delivery of any Goods when such default or delay results either directly or indirectly from: (a) accidents to, or breakdowns or mechanical failure of, PLP’s plant machinery or equipment; strikes or other labor troubles or labor shortages; fire; flood; wars; acts of the public enemy; acts of God; delays by any supplier; delays in transportation or lack of transportation facilities; embargoes; shortages of, or reductions in, energy sources; priorities, allocations, limitations, restrictions or other acts required or requested by Federal, state or local governments, or any subdivision, bureau or agency thereof; or (b) any other cause beyond PLP’s control. 17. CANCELLATION. Buyer cannot cancel orders for delays in delivery or other cause until PLP has received written notification of such intention. In any event, Buyer shall be obligated to accept and pay for any Goods previously shipped and to pay cancellation charges based on expenses incurred or commitments made by PLP for any Goods which are in the process of manufacture for Buyer. PLP reserves the right to apply a minimum cancellation charge of the greater of $50.00 or 25% of the purchase price of the unshipped portion of the order, on any orders for standard stock items Buyer cancels. 18. RETURNS. No Goods may be returned without first having secured prior written authorization from PLP’s Cleveland, Ohio office. Only non-obsolete standard stock items in original cartons may be returned, freight prepaid. Return requests must be initiated within one year from date of original shipment. Such requests follow the same channels as order placement. Returns will be subject to factory inspection for resalability and for quantity before credit, which will be applicable to replacement or future purchases by Buyer, is issued. PLP reserves the right to apply a minimum restocking charge of the greater of $100.00 or 30% of the purchase price of the returned materials, plus original freight charges to all returns. 19. NOTICES. Any notice to PLP required or permitted hereunder will be deemed to have been effectively delivered if in writing and served by personal delivery to PLP or sent by registered or certified mail with return receipt requested (or such form of mail as may be substituted therefor by postal authorities), postage prepaid, to PLP at the address specified on the front page hereof and marked ATTN: Marketing Administration. 20. CONFIDENTIALITY. Buyer agrees that all information furnished by or obtained from PLP in connection with the sale of Goods hereunder will be confidential, and Buyer agrees not to (i) disclose any such information to any other person, or (ii) use such information for any purpose, other than performing this contract. 21. SECURITY INTEREST. PLP retains a security interest in all Goods and all proceeds and products thereof until all amounts due or to become due hereunder have been paid. Any repossession and removal of Products shall be without prejudice to any of PLP’s other remedies at law or in equity. Buyer agrees , without further consideration, at any time to do or cause to be done, executed and delivered, all such further acts and instruments as PLP may reasonably request in order to perfect PLP’s security interest. 22. PATENT. PLP shall defend Buyer against any claim of infringement and shall pay any resulting damages finally awarded, provided that (a) Buyer promptly notifies PLP in writing of any claim, and (b) PLP has sole control of the defense and all related settlement negotiations. This obligation does not apply to claims arising out of combinations of Goods with goods provided by others, or to claims resulting from compliance of the goods with Buyer’s design or specifications, or which Buyer assumes and shall hold PLP harmless for any claims thereof. 23. MISCELLANEOUS. The failure of either party to insist upon performance of any term or condition herein or to exercise any right or privilege shall not thereafter waive the future performance of such term, condition, right or privilege or of any other terms, conditions, rights or privileges, whether of the same or similar type. The rights herein and the construction of these Terms and Conditions shall be governed by the laws of the State of Ohio, without giving effect to principles of conflict of laws. These Terms and Conditions shall be binding upon and inure to the benefit of the parties hereto and their respective successors and assigns. Each provision hereof shall be severable, and in the event any provision hereof is held to be contrary to law, invalid or unenforceable, the remaining provisions shall not be affected thereby, but shall remain in full force and effect. The paragraph headings herein are solely for the convenience of and reference by the parties and do not constitute any part of these Terms and Conditions. Buyer may not assign its rights or delegate its obligations hereunder without PLP’s prior written consent. Types of Strand General Information Strand Chart AluminumClad Steel GI-3 Types of Strand Strand Chart AluminumClad Steel Copperweld® is a registered trademark of the Copperweld Co. GI-4 Helical Rods General Information Terminology & Basic Design Principles GI-5 Dead-ends Terminology & Basic Design Principles Big-Grip Dead-ends and larger sized conductor dead-ends are furnished with a cabled loop. GI-6 Dead-ends and Dead-end Accessories: Section 1 Section 1 - Dead-ends & Dead-end Accessories Table of Contents Page Big-Grip Dead-end................................................................................. 1-2 End Sleeves........................................................................................... 1-9 VARI-GRIP™ Dead-end....................................................................... 1-12 Products for Fiberglas Rod Applications GLAS-GRIP® Dead-end................................................................. 1-17 Glas-Splice.................................................................................... 1-18 GUY-GRIP® Dead-end General Information...................................................................... 1-19 Galvanized Steel........................................................................... 1-21 Bezinal®.......................................................................................... 1-22 Aluminum Clad............................................................................. 1-23 Aluminized..................................................................................... 1-24 Copperweld................................................................................... 1-25 Stainless Steel.............................................................................. 1-26 Coated Dead-end................................................................................. 1-28 1-1 Big-Grip Dead-end NOMENCLATURE Cross-over Marks: application. Indicate starting point for Color Code and Length: Assist in identifying strand size, corresponding to tabular information appearing on catalog pages. Identification Tape: Shows catalog number, nominal sizes. Short Leg-Long Leg: Identifies rods belonging to each leg, after application. During application, the short leg should be applied first. GENERAL INFORMATION Big-Grip Dead-ends are designed for use on Transmission, Antenna, Communications, and other types of guyed structures that require use of large guy strand. Rated Holding Strength (RHS): Big-Grip Dead-ends are designed to develop the maximum loads published on the catalog pages only for those specific strands listed. Test data available upon request. Reference: TR-634-E Material Selection: Big-Grip Dead-ends are made from material that is compatible with the strand they are designed to be used with except where noted otherwise. This product is intended for a single (one-time) use and for the specified application, although it may be reapplied twice for retensioning within 90 days of initial installation. CAUTION: DO NOT MODIFY OR REUSE THIS PRODUCT AFTER 90 DAYS UNDER ANY CIRCUMSTANCES. INSTALLATION GUIDELINES Strand Compatibility: Big-Grip Dead-ends should be used only on the size and strand for which they are designed. They must have the same lay as the strand to which they are applied. When ordering Big-Grip Dead-ends, make sure to specify the strand on which it is to be used and the strand lay. When using types of strand and/or sizes of strand not mentioned in these catalog pages, consult PLP for compatible Big-Grip Dead-end designs. During installation and at all times, care should be taken to avoid gouging or damaging the corrosion preventive material of either the Big-Grip Dead-end or the strand. Big-Grip Dead-ends must not be used as tools: that is, come-alongs, pulling-in grips, etc. Normally tools are not required to install Big-Grip Deadends,however, a screwdriver may be used to split the legs into subsets. When splitting the legs, do not make more than two subsets per leg. For hardware and hardware dimensions to be used in conjunction with Big-Grip Dead-ends, refer to Table 1 on the next page. 1-2 Big-Grip Dead-ends should not be used on hardware that allows the strand to rotate or spin about its axis uncontrolled. Adjustable hardware, such as a turnbuckle, may be used as long as rotational movement of the strand is restricted. Consult PLP® for additional information concerning adjustable hardware that can be used with Big-Grip Dead-ends. Hardware used in conjunction with Big-Grip Dead-ends should have smooth contours, ample groove clearances, acceptable diameters and sufficient strength to minimize abrasion and fatigue of the loop area. Hardware: Table 1, Figures 1-6 illustrate some of the possible hardware and the dimensions that may be used with Big-Grip dead-ends: (A) Figure 1 and Table 1 illustrate minimum and maximum acceptable seat diameters to which the Big-Grip Dead-end can be applied. (B) Figure 2 and Table 1 illustrate seat diameters and minimum groove diameters. (C) Figure 3 and Table 1 illustrate minimum harware hole diameters. Dead-end & Dead-end Accessories: Section Big-Grip Dead-end Big-Grip Dead-end 1 Thimble Recommendations necessary. Double extra strong weight pipe, which has increased wall thickness and strength over schedule 160 pipe, does not have a schedule number but information can be obtained from a pipe supplier. Thimble strengths and dimensions can be obtained from a thimble supplier. (A) Only heavy-duty type wire rope thimbles or solid Hawser type thimbles are recommended for use with Big-Grip Dead-ends. (Refer to Figures 4, 5, and 6.) (B) Heavy-duty type wire rope thimbles can collapse when guy tensions are high. In order to support and protect the loop area of the Big-Grip Dead-end, special precautions are necessary. PLP suggests guy tensions be maintained at a minimum of approximately 10% of the Strand's Rated Breaking Strength (RBS). (C) In order to prevent collapse of the thimble, either a Hawser type thimble (Figure 4), a large pin inside the thimble (Figure 5), or a smaller pin (such as a shackle pin) plus double extra strong weight pipe or equivalent (Figure 6) is When in doubt about installations, hardware, or applications, contact your PLP representative. Table 1 - BIG-GRIP Dead-end and Hardware Accessories Dimensions (All Dimensions In Inches) (All Dimensions in Inches) Fig. 1 & 2 Seat Dimensions Double Extra Strong Weight Pipe Fig. 6 Fig. 4 & 5 Pin Diameters Fig. 3 Minimum Hardware Hole Diameter* Heavy Duty Thimble Size Min Max Nominal Size O.D. I.D. 3/8 7/16 - 3/8 5/8 1 3/4 1.050 .614 Dead-end Diameter Range Nominal Strand Sizes Min Max Fig. 2 Minimum Groove Diameter .174 -.203 3/16 1 (2-1/2) 1-3/4 1/4 .204 -.230 7/32 1-1/8 (2-1/2) 1-3/4 5/16 3/8 7/16 - 3/8 5/8 1 3/4 1.050 .614 .231 -.259 1/4 1-1/8 (2-1/2) 1-3/4 5/16 7/16 1/2 1 1-3/8 1 1.315 .815 1-1/8 (2-1/2) 1-3/4 3/8 1/2 1/2 1 1-3/8 1-1/4 (2-1/2) 1-3/4 9/16 1/2 1 1-3/8 TABLE 1 - BIG-GRIP DEAD-END HARDWARE ACCESSORIES DIMENSIONS (Al.260 l Dim-.291 ensions in In9/32 ches) .292-.336 5/16 Fig. 1 & 2 Fig. 2 1-3/8 IMENSION(2-1/2) S DE.337-.394 AD-END NOMIN3/8 AL SEAT D M1-3/4 INIMUM DIAMETER STR A N D GROOVE .395-.474 7/16 1-3/8 (2-1/2) 2-3/8 RANGE SIZES DIAMETER M I N . M A X . .475-.515 1/2 1-3/8 2-3/8 3/8 Fig. 3 7/16 MINIMUM HARDWARE 1/2HOLE THIMBLE SIZE 11/16 .47.516-.570 5-.515 1/29/16 1-3/81-1/2 2-3/8 2-5/89/16 .51.571-.635 6-.570 9/165/8 1-1/2 2 2-5/8 2-5/85/8 5/8 3/4 3/4 15/16 15/16 5/8 1 5/8 .57.636-.772 1-.635 5/8 3/4 2 2-1/2 2-5/8 3-1/83 /4 7/8 1-3/16 3/4 1-3/8 .773-.868 .636 -.772 3/4 .869-1.024 .77 3 -.868 .81.025-1.27 69-1.024 1.0251.30 -1.27 1.30 7/8 1 2-1/2 7/8 1 2-1/2 3 3-1/2 4 -1/8 3 -1/ 2 4 4 Figure 1 3 -1/8 2-1/2 3 3-5/8 3-5/8 1 4-1/8 1 1 1-3/8 7/8 1-3/16 1 5/8 1ETERS1-3/8 HEAVY DUTY 1/2 PIN DIAM DIAMETER* 3/4 9/16 1 Fig. 4& 5 DO1UBLE EX1.315 TRA STRO.815 NG WEIGHT PIPE 7/8 1-3/8 1/2 1 5/8 MIN. . 1 MAX1-5/8 5/8 1-3/8 1 NOMINAL 1 SIZE 1-1/4 1.315 .815 1.315 .815 Fig. 6 1.315 .815 1.66 .896 O.D. I.D. 1-1/81-5/8 1-5/8 1-11-1/4 /4 1.1.66 66 .896 .896 3/4 1-1/8 1-1/21-5/8 1-7/8 7/8 1-1/2 1-7/8 1-7/8 2-1/8 1 2 2-3/8 1-11-1/4 /4 1.1.66 66 .896 .896 1-11-1/2 /4 1.61.9 6 1 1-7/8 1 1-1/8 - 1-1/4 2 2-1/8 2-3/82-3/8 2-3/4 2 .1.1 896 2.375 1.9 1.503 2 2 2.2.375 375 1.503 1.503 1-1/2 1.1 5-1/8 1 1-3/81-3/8 1-1/8 - 11-1/4 -1/4 - 1-3/8 2-3/8 2-3/42-3/43-1/4 1-3/4 22-1/2 2.2.875 375 1.503 1.771 5-1/8 5-1/8 1-3/8 1-3/81-3/4 1-15/16 1-1/4 - 11-3/8 -3/8 - 1-1/2 2-3/4 2-7/83-1/43-3/8 2-12-1/2 /2 2.2.875 875 1.771 1.771 5-1/8 1-3/8 2-1/2 2.875 1.771 Figure 2 1-15/16 Figure 3 1-3/8 - 1-1/2 2-7/8 Figure 4 3-3/8 Figure 5 Figure 6 ** Depending ongegeometric specified. Depending on ometric shashape pe of thof e hthe ole,hole, the lethe gs olegs f Big-of GrBig-Grip ip dead-enDead-ends ds may insermay t inot insert hole diinto amethole er lesdiameter s than speless cifiedthan . 1-3 Big-Grip Dead-end Articulated Hardware Recommended for Use with Big-Grip Dead-ends 1-4 Dead-end & Dead-end Accessories: Section Big-Grip Dead-end Big-Grip Dead-end 1 GALVANIZED STRAND For use on: Extra High Strength Siemens Martin High Strength Utilities Grade Catalog Number Size (in) Strand Construction Actual Diameter (in) BG Per Carton (Units) BG Per Carton (wt/lbs) Approx. Length (in) Color Code Rated Holding Strength (lbs) Percent of Strands Rated Breaking Strength BG-2140 1/8 7W .123 100 11 14 Blue 1,830 (100%) BG-2142 3/16 7W .186 100 33 23 Red 3,990 (100%) BG-2144 1/4 3W 7W .259 .240 50 25 27 Yellow 6,650 (100%) BG-2145 9/32 7W .279 50 29 30 Blue 8,950 (100%) BG-2146 5/16 3W 7W .312 .312 50 41 33 Black 11,200 (100%) BG-2147 3/8 3W 7W .356 .360 25 33 37 Orange 15,400 (100%) BG-2148 7/16 7W .435 25 47 40 Green 20,800 (100%) BG-2115 1/2 7W or 19W .459 or .500 20 63 49 Blue 26,900 (100%) BG-2116 9/16 7W or 19W .564 or .565 10 48 55 Yellow 35,000 (100%) BG-2111 5/8 7W or 19W .621 or . 625 10 65 64 Black 7W 42,400 19W 40,200 (100%) (100%) BG-2112 3/4 19W .750 5 54 76 Orange 58,300 (100%) BG-MS-7023 7/8 19W .885 5 76 90 Green 79,700 (100%) BG-MS-7047 1 19W or 37W 1.000 or 1.001 3 76 125 Blue 19W 104,500 37W 92,430 (100%) (90%)+ Left-hand lay is standard. + Down-Rated for 37 stranding (1994) EXPLANATORY NOTES: (1) (2) (3) (4) (5) (6) (7) (8) For strand sizes smaller than 1/2", refer to the GUY-GRIP® Dead-end. Reference Table 1 earlier in this section for acceptable fitting dimensions. Cabled loop design is furnished as standard for all sizes. Rated Holding Strengths (RHS) of the Big-Grip Dead-ends are listed for each strand and are expressed as a percent of the strand's Rated Breaking Strength (RBS). C-Coat galvanized steel is standard for the Big-Grip Dead-ends used on 1/2", 9/16", and 5/8" strand. B-Coat galvanized steel is used for the Big-Grip Dead-ends used on 3/4" strand. However, use of this material is subject to availability and other materials, such as aluminum-covered steel, may be substituted. Before ordering, consult PLP® as to material availability. Big-Grip Dead-ends for 7/8" and 1" strand are made from aluminum-covered steel material. Galvanized steel material is not available. Before using, check to make sure that atmospheric conditions in the area in which they are to be used will not create a problem caused by two dissimilar metals. Consult PLP for sizes and stranding not shown. 1-5 Big-Grip Dead-end For use on: Aluminum Clad Steel Strand Catalog Number Strand Diameter Ranges (Inches) BG Per Carton Approx. Length (Inches) Color Code Min Max BG-4202 .174 .181 3 # 12 100 22 19 Orange 2,850 (100%) BG-4208 .219 .230 4M 3 # 10 50 21 22 Green 4,532 (100%) BG-4210 .237 .247 7 # 12 6M 50 22 24 Yellow 6,000 (100%) BG-4213 .270 .280 3#8 8M 50 24 27 Blue 8,000 (100%) BG-4216 .303 .313 3 # 7 10M 5/16 7 #10 50 32 29 Black 10,000 (100%) BG-4220 .343 .355 3 # 12.5M 11/32 7 # 9 50 45 32 Yellow 12,500 (100%) BG-4221 .350 .364 14M 50 60 35 Blue 14,000 (100%) BG-4223 .380 .394 3 # 5 3/8 7 # 8 16M 50 62 36 Orange 16,000 (100%) BG-4225 .410 .426 18M 25 43 39 Black 18,000 (100%) BG-4226 .427 .442 7/16 7# 7 25 44 40 Green 19,060 (100%) BG-4227 .443 .459 20M 25 57 41 Yellow 20,000 (100%) BG-4168 .475 .494 7#6 25 60 42 Blue 22,730 (100%) Units Wt/lbs Rated Holding Strength (lbs) (Percent of Strand's Rated Breaking Strength) Nominal Strand Size BG-4169 .495 .515 19 # 10 25 62 44 Green 27,190 (100%) BG-4170 .516 .536 25M 20 66 47 Red 25,000 (100%) (100%) BG-4171 .537 .555 7#5 20 67 48 Yellow 27,030 BG-4172 .556 .570 - 15 68 49 Blue 33,330 BG-4173 .571 .591 19 # 9 20 68 50 Orange 34,290 BG-4174 .592 .612 - 16 50 50 Green 34,450 (100%) BG-4175 .613 .635 - 10 49 54 Yellow 45,000 BG-4176 .636 .661 19 # 8 10 50 56 Black 43,240 (100%) BG-4177 .662 .686 19 x .1363" 10 66 59 Blue 47,400 (100%) BG-4178 .687 .712 - 10 68 61 Red 54,200 BG-4179 .713 .741 19 # 7 37 #10 10 70 63 Black 51,730 50,300 (100%) (95%)+ BG-4180 .742 .772 19 x .1499" 5 41 71 Yellow 54,300 (100%) The Following Products Are For The Specific Cables Listed. Actual Diameters BG-4181 .792 19 x .1584" 5 50 80 Blue 59,000 5 69 84 Green BG-4183 .801, .810, .827 37 # 9 19 # 6 19 x .1660" 63,430 61,700 63,000 (95%)+ (100%) (100%) 68 87 Black .849, .850, .866 37 x .121" 19 x .170" 19 x .173" 37 x .123" 5 BG-4185 71,250 66,000 68,500 74,100 (95%)+ (100%) (100%) (95%)+ BG-4186 .899 37 # 8 5 76 91 Yellow 80,000 (95%)+ BG-4187 .910 .934 19 # 5 19 x .1868" 5 78 93 Blue 73,350 75,000 (100%) (100%) (95%)+ BG-4188 .981 37 x .1404" 4 52 95 Red 90,250 BG-4189 1.01 37 # 7 4 85 108 Green 90,600 (90%)+ BG-4190 1.10 37 x .1571" 3 84 117 Black 101,700 (90%)+ BG-4191 1.134 37 # 6 3 86 120 Yellow 108,200 (89%) BG-4192 1.27 37 # 5 2 82 151 Red 127,000 (89%) Left-hand lay is standard.. + Down-Rated for 37 stranding (1994) 1-6 EXPLANATORY NOTES: (1) For strand sizes smaller than 7#6, refer to the GUY-GRIP® Dead-end. (2) "Nominal Strand Size" indicates the strand which fits within the "Strand Diameter Range". (3) Reference Table 1 earlier in this section for acceptable fitting dimensions. (4) (5) (6) Cabled loop design is furnished as standard for all sizes. Rated Holding Strengths (RHS) of the Big-Grip Dead-ends are listed for each strand and are expressed as a percent of the strand's Rated Breaking Strength (RBS). Consult PLP for sizes and stranding not shown. Dead-end & Dead-end Accessories: Section For use on: Galvanized Steel Structural Strand (Bridge) Lay Direction Guide Left-hand lay Catalog Number Big-Grip Made From: Strand Construction Nominal Strand Size (Inches) BG Per Carton (Units) BG Per Carton (Wt/ Lbs) Approx Length (Inches) Number of Individual Rods in Each Big-Grip Big-Grip Dead-end Big-Grip Dead-end 1 Color Code Cables Published Rated Breaking Strength (Lbs) Big-Grip Rated Holding Strength (Lbs) BG-MS-6599 C-Coat Galvanized Steel 19W 1/2 10 39 52 5 Orange 30,000 30,000 BG-MS-7648 C-Coat Galvanized Steel 19W 9/16 10 49 55 5 Yellow 38,000 38,000 BG-MS-6446 B-Coat Galvanized Steel 19W 5/8 10 77 67 4 Black 48,000 48,000 BG-MS-1035 C-Coat Galvanized Steel 19W 11/16 5 54 74 5 Blue 58,000 58,000 BG-MS-3690 Aluminum Clad Steel Strand 19W 3/4 5 69 84 4 Orange 68,000 68,000 BG-MS-2759 Aluminum Clad Steel Strand 19W 13/16 5 73 85 5 Red 80,000 80,000 BG-MS-7346 Aluminum Clad Steel Strand 19W 7/8 3 58 94 5 Orange 92,000 92,000 BG-MS-7656 Aluminum Clad Steel Strand 19W 15/16 3 74 121 5 Blue 108,000 101,300 BG Per Carton (Wt/ Lbs) Approx Length (Inches) Number of Individual Rods in Each Big-Grip Color Code Cables Published Rated Breaking Strength (Lbs) Big-Grip Rated Holding Strength (Lbs) Examples of lay directions of strand or cable LEFT-HAND LAY RIGHT-HAND LAY Right-hand lay Catalog Number Big-Grip Made From: Strand Construction Nominal Strand Size (Inches) BG Per Carton (Units) BG-MS-0717 C-Coat Galvanized Steel 19W 1/2 10 39 52 5 Orange 30,000 30,000 BG-MS-6604 C-Coat Galvanized Steel 19W 9/16 10 49 55 5 Blue 38,000 38,000 BG-MS-2617 B-Coat Galvanized Steel 19W 5/8 10 77 67 4 Black 48,000 48,000 BG-MS-6654 C-Coat Galvanized Steel 19W 11/16 5 54 74 5 Green 58,000 58,000 BG-MS-0704 Aluminum Clad Steel Strand 19W 3/4 5 69 84 4 Black 68,000 68,000 BG-MS-0721 Aluminum Clad Steel Strand 19W 13/16 5 73 85 5 Red 80,000 80,000 BG-MS-5548 Aluminum Clad Steel Strand 19W 7/8 3 58 94 5 Orange 92,000 92,000 BG-MS-7260 Aluminum Clad Steel Strand 19W 15/16 3 74 121 5 Blue 108,000 101,300 1-7 Big-Grip Dead-end GALVANIZED STRAND Big-Grip For use on: Extra High Strength Siemens Martin High Strength Utilities Grade Used with AOA Guy Strain Insulators AOA-35 AOA-65 AOA-120 AOA-50 AOA-85 Catalog Number BG-MS-5767 BG-MS-5767 BG-MS-0751 BG-MS-4825 BG-MS-10754 BG-MS-10417 BG-MS-9935 BG-MS-9932 BG-MS-9935 BG-MS-7346 BG-MS-10018 BG-MS-9936 BG-MS-14219 Strand RTS (lbs) AOA-35 20,800 AOA-50 20,800 26,900 35,000 42,400 AOA-65 42,400 58,300 AOA-85 35,000 58,300 79,700 AOA-120 58,300 79,700 104,500 (19w) 92,343 (37w) AOA Strand Size 7/16" 7/16" 1/2" 9/16" 5/8" 5/8" 3/4" 9/16" 3/4" 7/8" 3/4" 7/8" 1" Rated Loop Breaking Strength (lbs) Seat Diameter = 2-7/16" 2.875" 22,600 Seat Diameter = 2-11/16" 2.875" 22,600 3.0" 29,900 3.5" 40,100 4.0" 45,300 Seat Diameter = 3" 3.0" 45,300 4.25" 85,300 Seat Diameter = 4-3/16" 4.25" 40,100 4.25" 85,300 4.25" 106,600 Seat Diameter = 4-5/8" 4.5" 85,300 4.625" 106,600 106,600 5" 95,900 Loop Diameter Left-hand lay is standard. Please visit our web site at www.preformed.com for additional literature. Big-Grip Dead-end Application Procedure - SP2049-3 Big-Grip Dead-end Test Report - TR-634-E Big-Grip Dead-ends are available for *PHILLYSTRAN® (SP2806). Please consult PHILLYSTRAN for part numbers, availability and pricing. Big-Grip Dead-end (PHILLYSTRAN) Test Report - TR-725-E. *PHILLYSTRAN is a registered trademark of the Philadelphia Resins Corporation. 1-8 Dead-end & Dead-end Accessories: Section 1 End Sleeves End Sleeves For Use On: C-Coat Galvanized Steel Big-Grip Dead-ends Galvanized Strand Size (inches) Catalog Number C-Coat End Sleeve Catalog Number 3/16 BG-2142 GC-65303 1/4 BG-2144 GC-65136 5/16 BG-2146 GC-65128 3/8 BG-2147 GC-65264 7/16 BG-2148 GC-65265 1/2 BG-2115 GC-65266 9/16 BG-2116 GC-65267 5/8 BG-2111 GC-65268 3/4 BG-2112 GC-65269 7/8 *BG-MS-7023 GC-65270 1 *BG-MS-7047 GC-65271 *Manufactured from aluminum clad steel strand 1-9 End Sleeves For Use On: Aluminum Clad Steel Strand Dead-ends 1-10 Aluminum Clad Steel Strand Size Dead-end Catalog Number End Sleeve Catalog Number 6M, 3 #9 10M, 7 # 10 12.5, 7 # 9 14M 16M, 7 # 8 18M 7#7 20M 7#6 9 # 10 25M 7#5 19 # 9 19 # 8 37 # 10 19 # 7 19x, 1584 37 # 9 19 # 6 19x, 1660 37x, 1213 19x, 1700 19x, 1732 37x, 1237 37 # 8 19 # 5 19x, 1868 37x, 1401 137 # 7 BG-4210 BG-4216 BG-4220 BG-4221 BG-4223 BG-4225 BG-4226 BG-4227 BG-4168 BG-4169 BG-4170 BG-4171 BG-4173 BG-4176 BG-4179 BG-4179 BG-4181 BG-4183 BG-4183 BG-4183 BG-4185 BG-4185 BG-4185 BG-4185 BG-4186 BG-4187 BG-4187 BG-4188 BG-4189 GC-65436 GC-65128 GC-65264 GC-65265 GC-65265 GC-65266 GC-65266 GC-65267 GC-65272 GC-65269 GC-65298 N/A GC-65270 GC-65271 Dead-end & Dead-end Accessories: Section 1 End Sleeves End Sleeves For Use On: Galvanized Steel GUY-GRIP® Dead-ends Galvanized Strand Size (inches) Catalog Number End Sleeve Catalog Number B-Coat C-Coat 3/16 GDE-1102 GDE-2102 GC-65303 1/4 GDE-1104 GDE-2104 GC-65136 5/16 GDE-1106 GDE-2106 GC-65128 3/8 GDE-1107 GDE-2107 GC-65264 7/16 GDE-1108 GDE-2108 GC-65265 1/2 - BG-2115 GC-65266 Please visit our web site at www.preformed.com for additional literature. End Sleeves Application Procedure - SP2134 1-11 VARI-GRIP™ Dead-end NOMENCLATURE U-Bolt: Galvanized Steel Housing: Galvanized Iron Wedges: Aluminum Spacer Bar: Galvanized Steel (supplied with adjustable models only, execpt conformal casting supplied with all models with 1-1/2 & 1-3/4 U-Bolts) GENERAL RECOMMENDATIONS VARI-GRIP Dead-ends are designed for use on Transmission, Tower and Antenna, Communications, and other types of guyed structures that require use of large guy strand. VARI-GRIP dead-end components such as the housing, U-Bolt, and hex nuts allow for adjustment in guy tensions. Where guying requirements call for strands not shown on the catalog pages, consult PLP. VARI-GRIP Dead-ends are available in 0" and 18" (457 mm) take-up ranges. RATED HOLDING STRENGTH (RHS): VARI-GRIP Deadends are designed to develop the maximum loads published on the catalog pages for only those specific strands listed. MATERIAL SELECTION: VARI-GRIP Dead-end retaining rods are made from material compatible with the strand for which they are designed. 1-12 Nuts & Washers: Retaining Rods: Color Code: Galvanized Steel Galvanized Steel for Galvanized Steel Strand, Aluminum-covered Steel for Aluminum-covered Steel Strand Identifies Strand Size Dead-end & Dead-end Accessories: Section VARI-GRIP Dead-end ™ VARI-GRIP™ Dead-end INSTALLATION GUIDELINES Attachment Fittings: When installing VARI-GRIP Dead-ends to a pin or other linkage, refer to the table below for minimum and maximum diameters.The minimum dimension indicates the smallest fitting that will insure support of the U-Bolt, while the maximum dimension indicates the largest fitting that will fit through the U-Bolt. Strand compatibility: VARI-GRIPTM Dead-ends should be used only on the size and strand for which they are designed. The VARI-GRIP Dead-end Retaining Rods MUST have the same lay direction as the strand to which they are applied. WHEN ORDERING VARI-GRIP DEADENDS, SPECIFY THE STRAND AND THE STRAND LAY DIRECTION ON WHICH THEY ARE TO BE USED. When installing VARI-GRIP Dead-ends, care should be taken not to damage the protective coatings on the hardware, rods, or fittings Acceptable Pin Diameters VARI-GRIP Dead-ends should not be used as tools; i.e., come-alongs, pulling-grips, etc. Factory suggests guy tensions be maintained at a minimum of approximately 10% of the Strand’s Rated Breaking Strength (RBS). Guy tension may be roughly determined by measuring the torque on the hex nuts (during initial installation with threads well lubricated). If this method is to be used, an anti-seize compound applied liberally on the threads of the U-Bolt and anti-tamper washers will permit more accurate measurements. Strand Range U-Bolt Dia. Minimum Maximum .744"–.914" 1" 1" 1-1/4" .915"–1.034" 1-1/8" 1-1/8" 1-3/8" 1-1/8" EHS 1"BS 61#7 61#6 1-1/2" 4" 4" 61#5 91#6 1-3/4" 4" 4-1/2" The anti-seize compound will also make the nut tightening procedure easier. Consult Factory for torque/tension information or for any unusual installations. The spacer bar and hex nuts (supplied with the 18” take-up model) should be installed as close to the interior radius of the U-Bolt as possible. DIMENSIONAL DATA H I E G F A C B U-Bolt Dia. Strand Range A B C D E F G .744"–.914" 1" 4-1/2" 4-3/4" 1-1/2" 3-5/16" 6-11/16" 5/8" .915"–1.034" 1-1/8" 4-15/16" 5-3/8" 1-5/8" 3-5/8" 7-5/8" 3/4" 1.25" - 1.460" 1-1/2" 7-1/4" 7-1/8" 2-5/16" 5-1/4" 10-1/8" 2-1/16" 1.5" - 1.64" 1-3/4" 7-1/4" 8-3/16" 2-5/8" 5-9/16" 11-11/16" 2-1/2" 1.78" 1-3/4" 8-3/4" 8-3/16" 2-5/8" 6-5/8" 12-3/8" 2-1/2" H See rod length in table on next page I (0") I (18") 12-11/16" 33-3/16 14" 33-1/2" 20-3/4" 39-15/16" 22-1/2" 42-3/4" 22-1/2" 42-3/4" 1 1-13 VARI-GRIP™ Dead-end ACCESSORIES and strength of Anchor Shackle Catalog Number Description Max. Load (kN) J K L M N 00065490A 3/4" 51,000# (254) 1.25" (32) .88" (22) .81" (20) 3.39" (89) 5.1" (131) 00065491A 1" 102,000# (454) 1.69 (43) 1.13 (29) 1.0 (25) 4.68 (119) 6.87 (174) 00065492A 1-1/8" 114,000# (507) 1.81 (46) 1.25 (32) 1.25 (32) 4.88 (124) 7.48 (190) J K M N L Conformal Casting Used to provide proper support to large U-Bolts (1-1/2” & 1-3/4”) Catalog Number Strand Sizes U-Bolt Dia. A B C D V1SBG 1-1/8” EHS,1-1/4” EHS, 37#6, 61#8, 37#5, 61#7,1” BS, 1-1/16” BS, 1-1/8”BS, 1-3/16” BS 1-1/2" 5” 2.75” 2.875” 2.875” V1TBG 61#6, 1-1/4” BS, 1-5/16 BS, 1-3/8” BS, 1-7/16” BS, 1-1/2" 5” 3” 2.875” 3.125” V1VBG 61#5, 1-1/2” BS 1-3/4" 5.844” 3.75” 3.375” 3.625” V1WBG 91#6 1-3/4" 5.844” 4” 3.375” 3.875” B D ORDERING INFORMATION C A Be sure that the VARI-GRIP Dead-end selected matches the material, lay direction and strength of the strand being used. Aluminum Clad Steel Strand (left-hand lay) 1-14 Catalog Number 0” Take-Up Catalog Number 18” Take-Up Catalog Number 24” Take-Up VG-0-3101 VG-18-3101 VG-24-3101 Nominal Strand Range Min. Max Nominal Strand Size Construction U-Bolt Diameter Rods Per Set Rod Length Subset Color Code Rated Holding Strength 0.636 0.661 N/A 19#8 1” 11 32” 3-4-4 Black 42,240# 1” 12 35” 3-3-3-3 Yellow 51,730# 52,950# 12 46” 3-3-3-3 Green 61,700# 66,770# VG-0-3102 VG-18-3102 VG-24-3102 0.713 0.741 N/A 19#7 37#10 VG-0-3103 VG-18-3103 VG-24-3103 0.800 0.810 N/A 19#6 37#9 1” VG-0-3104 VG-18-3104 VG-24-3104 0.893 0.903 N/A 37#8 1-1/8” 13 54” 3-3-3-4 Yellow 84,200# VG-0-3105 VG-18-3105 VG-24-3105 0.904 0.914 N/A 19#5 1” 13 54” 3-3-3-4 Yellow 73,350# VG-0-3106 VG-18-3106 VG-24-3106 0.911 0.921 N/A 61#10 1-1/8” 13 54” 3-3-3-4 Yellow 87,290# VG-0-3107 VG-18-3107 VG-24-3107 1.000 1.010 N/A 37#7 1-1/8” 14 58” 3-3-4-4 Green 100,700# VG-0-3108 VG-18-3108 VG-24-3108 1.024 1.034 N/A 61#9 1-1/8” 14 76” 3-3-4-4 Purple 110,100# VG-0-3109 VG-18-3109 VG-24-3109 1.130 1.130 N/A 37#6 1-1/2” 14 86” 3-3-4-4 Yellow 120,200# VG-0-3110 VG-18-3110 VG-24-3110 1.160 1.160 N/A 61#8 1-1/2” 14 98” 3-3-4-4 Orange 138,800# VG-0-3111 VG-18-3111 VG-24-3111 1.270 1.270 N/A 37#5 1-1/2” 16 105” 4-4-4-4 Red 142,800# VG-61#7-0 VG-61#7-18 VG-61#7-24 1.300 1.300 N/A 61#7 1-1/2” 16 106” 4-4-4-4 Blue 166,100# VG-61#6-0 VG-61#6-18 VG-61#6-24 1.460 1.460 N/A 61#6 1-1/2” 18 116” 3-3-4-4-4 Green 198,100# VG-61#5-0 VG-61#5-18 VG-61#5-24 1.640 1.640 N/A 61#5 1-3/4” 20 129” 4-4-4-4-4 Orange 235,500# VG-91#6-0 VG-91#6-18 VG-91#6-24 1.780 1.780 N/A 91#6 1-3/4” 18 165” 3-3-4-4-4 Red 295,500# Dead-end & Dead-end Accessories: Section VARI-GRIP Dead-end 1 ™ VARI-GRIP™ Dead-end ORDERING INFORMATION Galvanized Steel Extra High Strength Strand (left hand lay) Nominal Strand Range Catalog Number 0” Take-Up Catalog Number 18” Take-Up Catalog Number 24” Take-Up Max Nominal Strand Size Min. N/A VG-18-2100 - 0.438 0.438 7/16” N/A VG-18-2101 - 0.459 0.500 VG-0-2108 VG-18-2108 VG-24-2108 0.559 VG-0-2102 VG-18-2102 - VG-0-2103 VG-18-2103 VG-0-2104 Color Code Rated Holding Strength 3-4-4 Red 20,800# 3-3-3-3 Blue 26,900# 3-4-4 Yellow 35,000# 31” 3-4-4 Black 42,400# 12 44” 3-3-3-3 Orange 58,300# 1” 13 58” 3-3-3-4 Green 79,700# 19W or 37W 1-1/8” 14 66” 3-3-4-4 Blue 104,500# 37W 1-1/2” 14 95” 3-3-4-4 Yellow 130,800# Rated Holding Strength Construction U-Bolt Diameter Rods Per Set Rod Length 7W 5/8” 11 27” 1/2” 7W or 19W 5/8” 12 30” 0.563 9/16” 7W or 19W 3/4" 11 28” 0.621 0.625 5/8” 7W or 19W 1” 11 VG-24-2103 0.744 0.754 3/4” 19W 1” VG-18-2104 VG-24-2104 0.878 0.888 7/8” 19W VG-0-2105 VG-18-2105 VG-24-2105 1.000 1.010 1” VG-0-2106 VG-18-2106 VG-24-2106 1.125 1.125 1-1/8” Subset Galvanized Steel Bridge Strand (left hand lay) Nominal Strand Range Catalog Catalog Number 0” Number 18” Take-Up Take-Up Catalog Number 24” Take-Up Max Nominal Strand Size Min. VG-0-2103 VG-18-2103 VG-24-2103 0.750 0.750 3/4” VG-0-4104 VG-18-4104 VG-24-4104 0.813 0.813 13/16” VG-0-4105 VG-18-4105 VG-18-4105 0.875 0.875 7/8” VG-0-4106 VG-18-4106 VG-24-4106 0.938 0.938 15/16” Construction U-Bolt Diameter Rods Per Set Rod Length Subset Color Code 1 X 19 1” 12 44” 3-3-3-3 Orange 68,000# 1 X 19 1” 12 54” 3-3-3-3 Red 80,000# 1 X 19 1-1/8” 13 58” 3-3-3-4 Green 92,000# 1 X 31 1-1/8” 14 63” 3-3-4-4 Black 108,000# 122,000# VG-0-4107 VG-18-4107 VG-24-4107 1.000 1.000 1” 1 X 31 1-1/2” 14 66” 3-3-4-4 Blue VG-0-4108 VG-18-4108 VG-24-4108 1.063 1.063 1-1/16” 1 X 31 1-1/2” 14 91” 3-3-4-4 Green 138,000# VG-0-2106 VG-18-2106 VG-24-2106 1.125 1.125 1-1/8” 1 X 37 1-1/2” 14 95” 3-3-4-4 Yellow 156,000# VG-0-4109 VG-18-4109 VG-24-4109 1.187 1.187 1-3/16” 1 X 37 1-1/2” 15 99” 3-4-4-4 Orange 172,000# VG-0-2107 VG-18-2107 VG-24-2107 1.250 1.250 1-1/4” 1 X 43 1-1/2” 16 103” 4-4-4-4 Red 192,000# VG-0-4110 VG-18-4110 VG-24-4110 1.313 1.313 1-5/16” 1 X 43 1-1/2” 17 107” 3-3-3-3-3-2 Black 212,000# VG-0-4111 VG-18-4111 VG-24-4111 1.375 1.375 1-3/8” 1 X 43 1-1/2” 17 110” 3-3-3-3-3-2 Orange 232,000# VG-0-4112 VG-18-4112 VG-24-4112 1.438 1.438 1-7/16” 1 X 43 1-1/2” 18 114” 3-3-3-3-3-3 Green 252,000# VG-0-4113 VG-18-4113 VG-24-4113 1.500 1.500 1-1/2” 1 X 43 1-3/4” 16 119” 3-3-3-3-2-2 Pink 276,000# Rods Per Set Rod Length Rated Holding Strength 68,000# Galvanized Steel Bridge Strand (right hand lay) Nominal Strand Range Catalog Number 0” Take-Up Catalog Number 18” Take-Up Catalog Number 24” Take-Up Max Nominal Strand Size Construction U-Bolt Diameter Subset Color Code Min VG-0-5103 VG-18-5103 VG-24-5103 0.750 0.750 3/4” 1 X 19 1” 12 44” VG-0-5104 VG-18-5104 VG-24-5104 3-3-3-3 Orange 0.813 0.813 13/16” 1 X 19 1” 12 54” 3-3-3-3 Red VG-0-5105 VG-18-5105 80,000# VG-24-5105 0.875 0.875 7/8” 1 X 19 1-1/8” 13 58” 3-3-3-4 Green 92,000# VG-0-5106 VG-0-5107 VG-18-5106 VG-24-5106 0.938 0.938 15/16” 1 X 31 1-1/8” 14 63” 3-3-4-4 Black 108,000# VG-18-5107 VG-24-5107 1.000 1.000 1” 1 X 31 1-1/2” 14 66” 3-3-4-4 Blue 122,000# VG-0-5108 VG-18-5108 VG-24-5108 1.063 1.063 1-1/16” 1 X 31 1-1/2” 14 91” 3-3-4-4 Green 138,000# VG-0-5109 VG-18-5109 VG-24-5109 1.125 1.125 1-1/8” 1 X 37 1-1/2” 14 95” 3-3-4-4 Yellow 156,000# VG-0-5110 VG-18-5110 VG-24-5110 1.187 1.187 1-3/16” 1 X 37 1-1/2” 15 99” 3-4-4-4 Orange 172,000# VG-0-5111 VG-18-5111 VG-24-5111 1.250 1.250 1-1/4” 1 X 43 1-1/2” 16 103” 4-4-4-4 Red 192,000# VG-0-5112 VG-18-5112 VG-24-5112 1.313 1.313 1-5/16” 1 X 43 1-1/2” 17 107” 3-3-3-3-3-2 Black 212,000# VG-0-5113 VG-18-5113 VG-24-5113 1.375 1.375 1-3/8” 1 X 43 1-1/2” 17 110” 3-3-3-3-3-2 Orange 232,000# VG-0-5114 VG-18-5114 VG-24-5114 1.438 1.438 1-7/16” 1 X 43 1-1/2” 18 114” 3-3-3-3-3-3 Green 252,000# VG-0-5115 VG-18-5115 VG-24-5115 1.500 1.500 1-1/2” 1 X 43 1-3/4” 16 119” 3-3-3-3-2-2 Pink 276,000# 1-15 VARI-GRIP™ Dead-end Please visit our web site at www.preformed.com for additional literature. VARI-GRIP™ Dead-end Application Procedure - SP2037-6 1-16 Dead-end and Dead-end Accessories: Section 1 GLAS-GRIP® Dead-end Glas-Splice for Fiberglas Rod (solid) GLAS-GRIP® Dead-end EXPLANATORY NOTES: 1. Recommended for use with Fiberglas Rod having the diameter as shown in the chart above. 2. Refer to the Application Procedure, picture no. 1 for recommended protection of the Fiberglas Rod when using a come-along. 3. GLAS-GRIP Dead-end is not interchangeable with dead-ends that are designed for Fiberglas Strand or metal guy strand. 1-17 Glas-Splice for Fiberglas Rod (solid) Glas-Splice Please visit our web site at www.preformed.com for additional literature. GLAS-GRIP Application Procedure - SP2097-1 1-18 Dead-end and Dead-end Accessories: Section 1 GUY-GRIP Dead-end ® GLAS-GRIP® Dead-end NOMENCLATURE Cross-over Marks: (A) – Indicate starting point for application on smaller diameter fittings. (B) – Indicates alternate starting point for application on larger diameter fittings. Cabled Loop: Furnished as standard, all sizes. Pitch Length: One complete wrap. Color Code and Length: Assists in identifying the strand size, corresponding to tabular information appearing on catalog pages. Identification Tape: Shows catalog number, nominal sizes. Short Leg-Long Leg: Identifies rods belonging to each leg, after application. During application, the short leg should be applied first. GENERAL INFORMATION GUY-GRIP Dead-ends are intended for use on single wood poles associated with distribution construction. tapping is not recommended over or through the GUY-GRIP Dead-end. GUY-GRIP Dead-ends were not designed or tested for use on overhead shield wires and not intended for that application. APPLICATION-INSPECTION: Within the first 3 months after initial application, GUY-GRIP Dead-ends may be removed and reapplied two times after initial application for the purpose of retensioning the guy. After 3 months, a new dead-end should be used any time removal is required. Refer to Big-Grip Dead-end, an alternate product recommended for guying transmission construction, or tower and antenna applications. Refer to the Installation Tools section for the PREFORMED™ Pulling Eye, designed to assist application at the anchor. Rated holding strength: GUY-GRIP Dead-ends are rated at 100% of the strand's published rated breaking strength. MATERIAL SELECTION: GUY-GRIP Dead-ends are made of the same basic material as the strand to which they are applied. This pertains to galvanized, *Bezinal®, **Copperweld®, Aluminum clad steel, stainless Type 302, and stainless Type 316. Any of these materials can be selected from the catalog tables. The recommended types of strand are also indicated. TAPPING: GUY-GRIP Dead-ends are mechanical devices not designed as current transfer connectors. Consequently, GUY-GRIP Dead-ends should be used on hardware that is held in a fixed position; the fitting should not be allowed to rotate or spin about the axis of the strand. They should not be used as tools, that is, come-alongs, pulling-in grips, etc. Lay direction of both the GUY-GRIP Dead-ends and the strand should be the same. Most strand is left-hand lay. STRAND TAIL: For appearance and safety the strand, tail should be cut as close as convenient to the crossover mark and buried inside the crossover mark if possible. If desired, the strand tail can, instead, extend through the loop for grounding purposes. Any tail over 2" or 3" should be restrained and not permitted to rotate during loading of the guy. SAFETY CONSIDERATIONS 1. This product is intended for a single (one-time, permanent) use and for the specified application, although it may be reapplied twice for retensioning within 90 days of initial installation. CAUTION: DO NOT MODIFY OR REUSE THIS PRODUCT AFTER 90 DAYS UNDER ANY CIRCUMSTANCES. 2. This product SHOULD NOT be used as a tool; that is as a come-along, pulling in grips, temporary bracing, etc. 3. This product is intended for use by trained craftspeople only. This product SHOULD NOT BE USED by anyone who is not familiar with and trained in the use of it. 4. When working in the area of energized lines with this product, EXTRA CARE should be taken to prevent accidental electrical contact. 4. For PROPER PERFORMANCE AND PERSONAL SAFETY be sure to select the proper size GUY-GRIP Dead-end before application. 5. GUY-GRIP Dead-ends are precision devices. To insure proper performance, they should be stored in cartons under cover and handled carefully. *Bezinal is a registered trademark of the Bekaert Corporation. **Copperweld is a registered trademark of the Copperweld Co. 1-19 GUY-GRIP® Dead-end HARDWARE CONSIDERATIONS CABLED LOOP: Anchor eyes and other fittings need groove diameters only slightly larger than the strand because the diameter of the cabled rods of GUY-GRIP Dead-ends approximates strand diameter. Cabled loops are designed for a variety of fittings with dimensions shown in the table below. Suggested hardware dimensions for cabled-loop GUY-GRIP Dead-ends DEAD-END DIAMETER RANGE (INCHES) NOMINAL STRAND SIZES SEAT DIMENSIONS (figures 1 & 2) (in.) MINIMUM HOLE DIAMETER* (in.) (fig. 3) GALVANIZED STEEL ALUMINUMCLAD STEEL Min. seat diameter with dead-end at first cross-over mark. Max. seat diameter with dead-end at first cross over mark. .143 1/8 – 3/4 1-3/4 - 3/16 1/4 .173 5/32 – 3/4 1-3/4 2-1/2 1/4 5/16 .174 .203 3/16 – 1-0 1-3/4 2-1/2 1/4 3/8 .204 .230 7/32 3 #10, 4M3 1-1/8 1-3/4 2-1/2 5/16 3/8 .231 .259 1/4 7 #12, 6M 1-1/8 1-3/4 2-1/2 5/16 7/16 .260 .291 9/32 7 #11, 8M 1-1/8 1-3/4 2-1/2 3/8 1/2 .292 .336 5/16 7 #10, 10M 1-1/4 1-3/4 2-1/2 3/8 9/16 Min. Max. .123 .144 Max. seat diameter with dead-end at second cross-over mark. MINIMUM GROOVE DIAMETER (in.) (fig. 2) .337 .394 3/8 7 #8, 14M, 16M 1-3/8 1-3/4 2-1/2 7/16 5/8 .395 .474 7/16 7 #7, 18M, 20M 1-3/8 2-3/8 2-1/2 1/2 11/16 .475 .515 ** 7 #6 1-3/8 2-3/8 – 9/16 3/4 .516 .570 ** 7 #5, 25M 1-1/2 2-5/8 – 5/8 15/16 * Depending on geometric shape of the hole, a hole diameter less than specified may be acceptable. ** Use Big-Grip Dead-ends. Guying of transmission structures and metal towers require Big-Grip Dead-ends, VARI-GRIP™ Dead-ends. ACCEPTABLE FITTINGS ANCHOR RODS THIMBLE EYE-BOLTS, -EYENUTS & EYES POLE FITTINGS GUY-STRAIN INSULATORS ANSI 54-1 54-2 54-3 54-4 CAUTION: Hardware of this type is not normally acceptable because fatigue life of GUY-GRIP Dead-ends could be substantially reduced. 1-20 Heavy-Duty-Type Cable Thimbles, if used, can collapse when guy tensions are high. If thimbles are used in the loop of the GUY-GRIP Dead-end, a large pin is recommended to fill the loop of the thimble to prevent distortion. The collapsing strength of the thimble and the proper pin size should be obtained from the thimble manufacturer. Dead-end and Dead-end Accessories: Section 1 GUY-GRIP Dead-end: Galvanized Steel ® GUY-GRIP® Dead-end For use on: Extra High Strength, High Strength, Siemens Martin, Utilities Grade3 B-coat Strand Units Construction Mean Diameter (Inches) 7W 7W .186 .195 100 7W .216 1/4 3W 7W .259 .240 GDE-1105 9/32 7W GDE-1106 5/16 GDE-1107 GDE-1108 Catalog Number Size (inches) GDE-1102 3/16 GDE-1103 7/32 GDE-1104 Wt./Lbs. Length (Inches) Color Code 30 20 Red 50 19 24 Green 50 24 25 Yellow .279 50 26 28 Blue 3W 7W 7W .312 .312 .327 50 39 31 Black 3/8 3W 7W .356 .360 50 51 35 Orange 7/16 7W .435 25 40 38 Green Units Wt./Lbs. Construction Mean Diameter (Inches) Length (Inches) Color Code Per Carton C-coat Strand Catalog Number Size (inches) GDE-2102 3/16 7W 7W .186 .195 100 30 20 Red GDE-2103 7/32 7W .216 50 19 24 Green GDE-2104 1/4 3W 7W .259 .240 50 24 25 Yellow GDE-2105 9/32 7W .279 50 26 28 Blue GDE-2106 5/16 3W 7W 7W .312 .312 .327 50 39 31 Black GDE-2107 3/8 3W 7W .356 .360 50 51 35 Orange GDE-2108 7/16 7W .435 25 40 38 Green Per Carton Left-hand lay is standard. EXPLANATORY NOTES: (1) (2) (3) (4) Big-Grip Dead-end is recommended as an alternative product for guying multiple pole structures or metal towers associated with transmission construction. Refer to Hardware Considerations for acceptable fittings. Cabled Loop design furnished as standard, all sizes. Rated holding strength is 100% of published rating for all grades of galvanized strand. Consult PLP for sizes and stranding not shown. 1-21 GUY-GRIP® Dead-end: Bezinal® For use on: Bezinal Strand2 Strand Catalog Number Size (inches) Units Construction Mean Diameter (Inches) .186 .195 100 Wt./Lbs. Length (Inches) Color Code 30 20 Red Per Carton BDE-9102 3/16 7W 7W BDE-9104 1/4 3W 7W .259 .240 50 24 25 Yellow BDE-9106 5/16 3W 7W 7W .312 .312 .327 50 39 31 Black BDE-9107 3/8 3W 7W .356 .360 50 51 35 Orange BDE-9108 7/16 7W .435 25 41 38 Green Left-hand lay is standard. EXPLANATORY NOTES: (1) (2) (3) 1-22 Big-Grip Dead-end is recommended as an alternative product for guying multiple pole structures or metal towers associated with transmission construction. Rating holding strength is 100% of the published rating for the strand. Bezinal is a registered trademark of the Bekaert Company. Dead-end and Dead-end Accessories: Section 1 GUY-GRIP Dead-end: Aluminum Clad ® GUY-GRIP® Dead-end For use on: Aluminum Clad Steel Strand4 Units Catalog Number Mean Diameter (Inches) Nominal Strand Size AWDE-4102 .174 3 # 12 100 AWDE-4108 .220 .220 4M 3 # 10 AWDE-4110 .247 .242 AWDE-4113 Wt./Lbs. Length (Inches) Color Code 21 18 Orange 50 20 21 Green 3#9 6M 50 20 24 Yellow .277 .272 3#8 8M 50 22 24 Blue AWDE-4116 .311 .306 .306 3#7 10M 5/16" - 7 # 10 50 29 26 Black AWDE-4118 .330 11.5M 50 30 26 Green AWDE-4119 .349 .343 .343 3#6 12.5M 11/32" - 7 # 9 50 41 29 Yellow AWDE-4120 .363 14M 50 53 31 Blue AWDE-4122 .392 .385 .386 3#5 3/8" - 7 # 8 16M 50 55 32 Orange AWDE-4124 .417 18M 25 37 34 Black AWDE-4125 .433 7/16" - 7 # 7 25 40 36 Green AWDE-4126 .444 20M 10 22 37 Yellow AWDE-4128 .486 1/2" - 7 # 6 10 23 39 Blue AWDE-4130 .519 25M 10 31 43 Red AWDE-4131 .546 7#5 10 32 44 Yellow Per Carton Left-Hand Lay is standard. EXPLANATORY NOTES: (1) (2) (3) (4) (5) Big-Grip Dead-end is recommended as an alternative product for guying multiple pole structures or metal towers associated with transmission construction. Refer to Hardware Considerations for acceptable fittings. Cabled Loop design furnished as standard, all sizes. Refer to General Information for material selection. Rating holding strength is 100% of the published rating for the strand. Consult PLP for sizes and stranding not shown. 1-23 GUY-GRIP® Dead-end: Aluminized For use on: Aluminized Strand4 Strand Units Construction Mean Diameter (Inches) 3/16 7W 7W .186 .195 100 AZDE-7102 1/4 3W 7W .259 .240 AZDE-7103 9/32 7W AZDE-7104 5/16 3W 7W 7W AZDE-7106 3/8 AZDE-7107 7/16 Catalog Number Size (inches) AZDE-7100 Wt./Lbs. Length (Inches) Color Code 25 18 Red 50 22 23 Yellow .279 50 27 24 Blue .312 .312 .327 50 37 27 Black 3W 7W .356 .360 50 63 32 Orange 7W .435 25 45 34 Green Per Carton Left-Hand Lay is standard. EXPLANATORY NOTES: 1-24 (1) (2) (3) (4) (5) Big-Grip Dead-end is recommended as an alternative product for guying multiple pole structures or metal towers associated with transmission construction. Refer to Hardware Considerations for acceptable fittings. Cabled Loop design furnished as standard, all sizes. Refer to General Information for material selection. Rating holding strength is 100% of the published rating for the strand. Consult PLP for sizes and stranding not shown. Dead-end and Dead-end Accessories: Section 1 GUY-GRIP Dead-end: Copperweld ® ® GUY-GRIP® Dead-end For use on: Copperweld Strand4 Catalog Number Mean Diameter (Inches) Nominal Strand Size Units CDE-8100 .164 2.2M 100 Wt./Lbs. Length (Inches) Color Code 19 17 Orange Per Carton CDE-8102 .174 3 # 12 100 24 17 Red CDE-8106 .209 4M 100 32 18 White CDE-3101 .220 3 # 10 100 44 20 Green CDE-3103 .247 .237 3#9 6M 50 24 21 Yellow CDE-3104 .258 6M3 50 25 22 White CDE-3106 .276 .277 8M 3#8 50 26 23 Blue CDE-3109 .303 .306 .311 10M 7 # 10 - 5/16" 3 # 7” 50 34 25 Red CDE-3112 .343 .345 .349 7 # 9 - 11/32” 12.5M 3#6 50 46 27 Green CDE-3113 .360 14M 50 64 30 Blue CDE-3115 .385 .386 .392 7 # 8 - 3/8” 16M 3#5 50 65 31 White CDE-3117 .414 18M 25 46 34 Orange CDE-3118 .438 .433 20M 7 # 7 - 7/16” 25 47 35 Yellow CDE-3121 .486 7 # 6 - 1/2” 25 65 39 Blue CDE-3123 .525 25M 10 37 43 Green CDE-3124 .546 7 # 5 - 9/16” 10 38 44 Yellow Left-Hand Lay is standard. EXPLANATORY NOTES: (1) (2) (3) (4) (5) (6) Big-Grip Dead-end is recommended as an alternative product for guying multiple pole structures or metal towers associated with transmission construction. Refer to Hardware Considerations for acceptable fittings. Cabled Loop design furnished as standard, all sizes. Refer to General Information for material selection. Rated holding strength is 100% of the published rating of the strand. Consult PLP for sizes and stranding not shown. Copperweld is a registered trademark of the Copperweld Co. 1-25 GUY-GRIP® Dead-end: Stainless Steel For use on: Type 302 and Type 430 Strand Type 302 Length (Inches) Color Code 30 22 Blue 100% 50 25 26 Yellow 100% .279 50 26 27 Black 90% 3W 7W .312 .312 50 41 31 Orange 93% 3W 7W .356 .360 50 66 37 Green 83% Length (Inches) Color Code Percent of Strands Rated Breaking Strength Units Construction Mean Diameter (Inches) 7/32 3W 7W .224 .216 100 SDE-5102 1/4 3W 7W .259 .249 SDE-5103 9/32 7W SDE-5104 5/16 SDE-5105 3/8 Catalog Number Size (inches) SDE-5101 Wt./ Lbs. Percent of Strands Rated Breaking Strength Strand Per Carton For use on: Type 316 Strand Type 316 Strand Units Wt./ Lbs. Construction Mean Diameter (Inches) 7/32 3W 7W .224 .216 100 30 22 Blue 100% SDE-6102 1/4 3W 7W .259 .249 50 25 26 Yellow 100% SDE-6103 9/32 7W .279 50 26 27 Black 100% SDE-6504* 5/16 3W 7W .312 .312 50 41 31 Orange 100% SDE-6105 3/8 3W 7W .356 .360 50 66 37 Green 93% SDE-6107 1/2 7W .500 10 52 53 Blue 87% Catalog Number Size (inches) SDE-6101 Per Carton *These dead-ends utilize the open helix design. Left-Hand Lay is standard. EXPLANATORY NOTES: 1-26 (1) (2) (3) (4) Big-Grip Dead-end is recommended as an alternative product for guying multiple pole structures or metal towers associated with transmission construction. Refer to Hardware Considerations for acceptable fittings. Cabled Loop design furnished as standard, all sizes. Refer to General Information for material selection. Consult PLP for sizes and stranding not shown. Dead-end and Dead-end Accessories: Section 1 GUY-GRIP Dead-end ® GUY-GRIP® Dead-end Please visit our web site at www.preformed.com for additional literature. GUY-GRIP® Dead-end Application Procedure - SP2045-1 1-27 Coated Dead-end NOMENCLATURE Crossover Marks: Indicate starting point for application. Gritted and Neoprene Dipped Legs: Grit is permanently embedded in a coating of neoprene. Color Code and Length: Assist in identification of conductor size, corresponding to tabular information appearing on catalog pages. Identification Tape: Shows catalog number and range of outside diameters. GENERAL RECOMMENDATIONS Coated Dead-ends: are manufactured of aluminum alloy wire, and are designed for direct application over conductors jacketed with neoprene, polyethylene, vinyl, or rubber. The sub-setted rods in each leg, bonded together with neoprene, exert a low radial pressure without damaging the jacket. Because it is not necessary to skin the plastic covering, the same dead-end can be used for either aluminum-base or copper-base conductors. appearing on the back of each catalog page are based on long-term sustained load tests and may be considered representative of the cables described. Coated Dead-ends should not be used over fabric braided conductor. In this case, the fabric should be skinned and a Distribution-Grip Dead-end applied. In addition to the specific densities, the data indicates the percent of RBS will also be reduced by increased jacket thickness. RATED HOLDING STRENGTH. Holding values of coated dead-ends are dependent on a combination of several factors: • Conductor size, type, stranding • Thickness of jacket • Type of jacket • Specific density of various polyethylenes The test results, expressed in actual pounds of sustained load capacity, make it apparent that values between 500 and 1,000 lbs. should be sufficient to meet field requirements on industrial or commercial service drops and messengered aerial spacer cables. Values exceeding 1,000 lbs. are sufficient for primaries and secondaries in urban distribution. The multiplicity of combinations makes it impractical to publish a table of "Rated Holding Strengths." As a general guide, the following considerations may be adapted for a certain conductor and construction practice. TAPPING. Coated Dead-ends allow the plastic jacket to remain intact and the conductor continues through the crossover point of the grip. Connectors are applied to the continued tail, with minimum stripping and exposure to corrosion. When tested under static tension (ram speed of two inches per minute), Coated Dead-ends will hold the full rated breaking strength of all-aluminum and copper conductors, jacketed with neoprene or medium density polyethylene. Static tension results on ACSR approximates the full strength of the aluminum strands plus 10% of the steel core strength. RADIO INTERFERENCE. R.I.V. readings and flashover tests indicate Coated Dead-ends, applied over plastic jacketed conductors, have the same satisfactory electrical performance as dead-ends applied over bare conductors. This statement does not apply to fabric covered conductor. Distribution Grip (Slack Span/Overhead) Dead-ends are not recommended for use with high temperature/low sag conductors such as ACSS, ACSS/AW, ACSS/TW ACCR or other types of conductors with loose, and/or annealed outer layer strands. Typically THERMOLIGN® Dead-ends are suggested for these applications. Consult PLP for further information. When Coated Dead-ends are tested under sustained (24 hours) loading, generally lower holding strengths are recorded. This is attributed to the cold-flow characteristics and frictional coefficient of various plastics. The graphs 1-28 This data indicates the highest percentage of rated breaking strength (RBS) is held on medium density polyethylene and vinyl. High density (linear) polyethylene has the lowest percent of RBS. Dead-end & Dead-end Accessories: Section 1 Coated Dead-end Coated Dead-end GENERAL RECOMMENDATIONS CONTD. Loops are designed for use with a variety of thimble-clevises, insulators, and thimbles. The fittings appearing in this table have smoothly contoured diameters and adequate groove widths. Consult Factory for spool insulators ANSI Class 53-4 and 53-5. SAFETY CONSIDERATIONS 1. This product is intended for a single (one-time) use and for the specified application, although it may be reapplied twice for re-tensioning within 90 days of initial installation. CAUTION: DO NOT MODIFY OR REUSE THIS PRODUCT AFTER 90 DAYS UNDER ANY CIRCUMSTANCES. 2. This product is intended for use by trained craftspeople only. This product SHOULD NOT BE USED by anyone who is not familiar with and trained in the use of it. 3. When working in the area of energized lines with this product, EXTRA CARE should be taken to prevent accidental electrical contact. 4. For PROPER PERFORMANCE AND PERSONAL SAFETY be sure to select the proper size PLP product before application. 5. PLP products are precision devices. To insure proper performance, they should be stored in cartons under cover and handled carefully. 1-29 Coated Dead-end For use on: Plastic Jacketed Conductors Polyethylene, Neoprene Vinyl, Rubber Diameter Range (inches) Nominal Conductor Size AWG or MCM Units .253 #6, 7W, 2/64s 100 .264 #6, Solid, 3/64s #6, 6/1, 2/64s 100 Catalog Number Min. Max. ND-0500 .243 ND-0501 .254 Wt.Lbs. Length (inches) Color Code 13 16 Green 14 17 Red Per Carton ND-0502 .265 .272 #4, Solid, 2/64s 100 14 17 Blue ND-0503 .273 .284 #6, 7W, 3/64s 100 14 18 Orange ND-0100 .285 .297 #6, 6/1, 3/64s #4, 7W, 2/64s 100 15 19 Black ND-0101 .298 .310 #4, Solid, 3/64s #6, 7W, 4/64s 100 17 19 Yellow ND-0102 .311 .323 #4, 7W, 2/64s Al. Alloy #4, 6/1, 2/64s 100 18 20 Blue ND-0103 .324 .338 #6, 7W, 4/64s, Al. Alloy #4, 7W, 3/64s 100 18 20 Orange ND-0104 .339 .354 #4, 7W, 3/64s, Al. Alloy #4, 6/1, 3/64s 100 20 21 Black ND-0105 .355 .374 #4, 7W, 4/64s 100 20 22 Yellow ND-0106 .375 .397 #4, 7W, 4/64s #4, 7W, 5/64s 100 25 23 Red ND-0107 .398 .420 #2, 6/1, 3/64s #2, 7/1, 3/64s 100 26 24 Green ND-0108 .421 .445 #2, 7W, 4/64s, Al. Alloy #1, 7W, 3/64s 50 20 27 Black ND-0109 .446 .475 #1, 7W, 4/64s #4, 7W, 8/64s 50 22 28 Orange Conductor may be right-hand lay or left-hand lay. EXPLANATORY NOTES: (1) Nominal conductor size indicates one of various combinations of conductor sizes and jacket thickness within each range. 1-30 Dead-end & Dead-end Accessories: Section 1 Coated Dead-end Coated Dead-end For use on: Plastic Jacketed Conductors Polyethylene, Neoprene Vinyl, Rubber Catalog Number Size Jacketing Outside Diameter (inches) Sustained Load Test Results (lbs.) Percent of Breaking Strength ND-0500 #6, 7W, 2/64s Poly.* .246 450 89% ND-0100 #4, 7W, 2/64s Poly.* .294 750 95% #4, 6/1, 2/64s Poly.* .313 800 46% ND-0102 #4, 7/1, 2/64s Poly. (.929) .320 850 39% ND-0103 #4, 7W, 3/64s Neoprene .326 800 108% ND-0104 #4, 6/1, 3/64s Neoprene .344 750 43% #2, 7W, 3/64s Neoprene .386 600 52% #2, 7W, 3/64s Poly.* .386 750 62% ND-0106 ND-0107 #2, 6/1, 3/64s Poly.* .410 900 34% #2, 6/1, 3/64s Neoprene .410 900 34% #2, 7/1, 3/64s Poly.* .419 1,200 35% #2, 7/1, 3/64s Neoprene .419 1,000 30% * Low density or medium density polyethylene per ASTM D-1243-58T. This table is based on actual results of long term sustained load tests and may be considered representative of the cables described. Refer earlier in this section for an explanation of the multiple factors affecting holding strength of Coated Dead-ends. 1-31 Coated Dead-end For use on: Plastic Jacketed Conductors Polyethylene, Neoprene Vinyl, Rubber Catalog Number Diameter Range (inches) Nominal Conductor Size Units Wt. Lbs. Length (inches) Color Code 30 30 Blue 50 29 30 Red 2/0, 7W, 4/64s 2/0, 19W, 6/64s, Comp. 50 34 31 Black .608 3/0, 19W, 4/64s 2/0, 19W, 5/64s 50 36 33 Yellow .609 .648 1/0, 7W, 8/64s 4/0, 7W, 4/64s 25 24 33 Red ND-0115 .649 .690 1/0, 7W, 10/64s 4/0, 19W, 4/64s 25 26 34 Green ND-0116 .691 .735 250, 19W, 4/64s 266.8, 18/1, 4/64s 25 30 35 Black ND-0117 .736 .783 3/0, 7W, 10/64s 25 32 36 Orange ND-0118 .784 .834 300, 19W, 5/64s 336.4, 19W, 5/64s 25 34 38 Blue ND-0119 .835 .888 350, 19W, 5/64s 300, 19W, 10/64s Comp. 25 40 40 Black ND-0120 .889 .945 250, 19W, 10/64s 300, 19W, 10/64s 25 44 42 Yellow ND-0121 .946 1.005 450, 37W, 6/64s 500, 37W, 6/64s 25 52 44 Green ND-0122 1.006 1.070 450, 37W, 8/64s 336.4, 19W, 12/64s 10 24 45 Red ND-0123 1.071 1.138 350, 19W, 12/64s 500, 37W, 10/64s 10 24 47 Blue ND-0124 1.139 1.212 636, 37W, 10/64s Comp. 500, 37W, 12/64s 10 30 48 Orange ND-0125 1.213 1.288 795, 61W, 6/64s 795, 37W, 10/64s Comp. 10 30 49 Black ND-0126 1.289 1.372 1033.5, 61W, 6/64s 10 32 51 Yellow ND-0127 1.373 1.458 715, 37W, 14/64s 10 38 53 Green ND-0128 1.459 1.550 795, 37W, 14/64s 10 40 56 Red Min. Max. AWG or MCM Per Carton ND-0110 .476 .507 #1, 19W, 5/64s 1/0, 7W, 4/64s 50 ND-0111 .508 .536 1/0, 19W, 6/64s 1/0, 19W, 5/64s ND-0112 .537 .571 ND-0113 .572 ND-0114 Right-hand or Left-hand lay is standard. EXPLANATORY NOTES: (1) Nominal conductor size indicates one of various combinations of conductor sizes and jacket thickness within each range. (2) Cabled loop design furnished for all sizes on this page. See reference chart in this section for acceptable fittings. 1-32 Dead-end & Dead-end Accessories: Section 1 Coated Dead-end Coated Dead-end For use on: Plastic Jacketed Conductors Polyethylene, Neoprene Vinyl, Rubber Size Jacketing (Specific Gravity) Outside Diameter (inches) Sustained Load Test Results (Lbs.) Percent of Breaking Strength 2/0, 7W, 4/64s Poly. (.928) .539 1,800 104% 1/0, 7W, 4/64s Poly. (.931) .493 2,200 101% 1/0, 7W, 4/64s Neoprene .493 1,650 98% 2/0, 7W, 4/64s Neoprene .539 2,100 99% 366.4, 19W, 4/64s Poly. (.933) .791 4,500 79% 400, 19W, 6/64s Neoprene .913 5,000 80% 250, 19W, 5/64s Neoprene .732 3,200 79% 397.5, 19W, 6/64s Poly. (.928) .912 4,700 72% 3/0, 7W, 8/64s Poly. (.927) .706 1,900 70% 336.4, 19W, 5/64s Neoprene .824 3,600 67% 500, 37W, 6/64s Poly. (.926) 1.001 5,600 65% 336.4, 19W, 4/64s Poly. (.920) .791 3,600 63% 1/0, 7W, 4/64s Poly. (.918) .493 1,100 62% #4, 6/1, 8/64s Poly. (.929) .502 950 54% 4/0, 7W, 10/64s Poly. (.920) .830 3,000 49% 4/0, 7W, .078 Vinyl .695 1,600 47% 336.4, 19W, .150” Compacted Poly. (.943) .910 2,600 46% 266.8, 19W, 10/64s Poly. (.966) .885 1,800 40% 4/0, 6/1, 4/64s Neoprene .688 2,900 36% 1/0, 7W, 10/64s Poly. (.982) .678 600 33% 1/0, 7W, 10/64s Poly. (.949) .692 500 28% This table is based on actual results of long term sustained load tests and may be considered representative of the cables described. Refer to reference charts in this section for additional information on Holding Strengths. Specific gravity of various polyethylenes: ASTM Designation D-1248-58T Low Density (g/cu. cm.) ........................ 0.910-0.925 Medium Density (g/cu. cm.)..................... 0.926-0.940 High Density (g/cu. cm.) ........................ 0.941-0.965 1-33 Coated Dead-end Please visit our web site at www.preformed.com for additional literature. Coated Dead-end Application Procedure - SP2014-1 1-34 Accessories: Section 2 Section 2 - Accessories Table of Contents Page Damper Products Spiral Vibration Damper................................................................. 2-2 Spiral Vibration Damper (Standard).............................................. 2-3 Spiral Vibration Damper (Hi Mass)................................................ 2-4 Air Flow Spoiler.............................................................................. 2-5 BIRD-FLIGHT™ Diverter....................................................................... 2-7 SWAN-FLIGHT™ Diverter................................................................... 2-10 Guy Markers......................................................................................... 2-12 Pedestal Markers................................................................................. 2-15 Safety Guy Wire Dispenser................................................................. 2-16 2-1 Spiral Vibration Damper Spiral Vibration Damper NOMENCLATURE Length: Assists in identifying conductor size, corresponding to tabular information appearing on following page. Gripping Section: Has a smaller helix designed to the grip conductor. Damping Section: Helically scaled for interplay of damper and conductor, to provide the action/reaction motion that opposes the natural vibration wave. Thermal Rating (Continuous) 125°C GENERAL RECOMMENDATIONS Damping devices are designed for the single purpose of reducing vibration. This single function is entirely different from that of protecting against (1) stress concentrations, (2) fretting or abrasion, and (3) arc-over burning. Because of this, damping devices should be considered only as supplemental to WRAPLOCK® Tie, Armor Rod, Side Tie, Spool Tie, or other hardware at tangent supports. Dampers are also used as supplemental protection at dead-ends. The degree of protection needed on a specific line depends upon a number of factors such as line design, temperature, tension, exposure to wind flow, and vibration history on similar construction in the same area. Spiral Vibration Dampers are also effective on certain size overhead shield wires and OPGW. Consult PLP® for specifics. For damper applications on ADSS cable, refer to the FIBERLIGN® Fiber Optic Products section under motion control. Consult your PLP Sales Representative for placement and installation guidelines. MATERIAL. The solid polyvinyl chloride helical rod material is noncorrosive and has a surface hardness which does not abrade the conductor. APPLICATION-INSPECTION. The Gripping Section should be installed approximately one hand's width from the ends of Armor Rod or other hardware. It is not necessary to make engineering calculations as to placement. Usage Recommendations for Spiral Vibration Dampers on Bare Conductor, Shield Wire and OPGW. Number of SVDs Per Span Span Length 0.800' 801'-1600' 1601'-2400' Standard 2 4 6 Hi Mass 1 2 3 Note: Water/Canyon Crossings - due to the increased potential of laminar wind flow, an additional 50% more dampers per span should be added to the standard recommendations above for adequate protection. In areas that are prone to high levels of vibration or conductor tension is in excess of 18% RBS, consult PLP for specific recommendations. SAFETY CONSIDERATIONS 1. This product may be reused if in good condition. 2. This product is intended for use by trained craftspeople only. This product SHOULD NOT BE USED by anyone who is not familiar with and trained in the use of it. 2-2 3. When working in the area of energized lines with this product, EXTRA CARE should be taken to prevent accidental electrical contact. 4. For PROPER PERFORMANCE AND PERSONAL SAFETY be sure to select the proper size PLP Spiral Vibration Damper before application. 5. PLP Spiral Vibration Dampers are precision devices. To insure proper performance, they should be stored in cartons under cover and handled carefully. Accessories: Section 2 Spiral Vibration Damper (Standard) Damper Products Spiral Vibration Damper For use on: Bare Conductors, Shield Wires and OPGW Catalog Number Diameter Range (inches) Min. Max. Units Wt./Lbs. Length (inches) 5050102 .174 .249 50 29 46 5050103 .250 .326 50 31 49 5050104 .327 .461 50 34 51 5050105 .462 .563 50 36 53 5050106 .564 .760 25 50 65 EXPLANATORY NOTES: (1) Nominal Conductor size indicates one of various conductors within each range. 2-3 Spiral Vibration Damper (Hi Mass) For use on: Bare Conductors, Shield Wires and OPGW CONSTRUCTION The Hi Mass Spiral Vibration Damper (HMSVD) has a damping section close to double that of the standard SVD. By extending the length of the damping section, one Hi Mass SVD provides the effectiveness of two standard SVDs. BENEFITS • Fewer points of installation. • Fewer components on the line. Catalog Number Diameter Range (inches) Min. Max. Units Wt./Lbs. Length (inches) 5050200 .250 .326 50 55 87 5050201 .327 .461 50 60 91 5050202 .462 .563 50 65 94 5050203 .564 .760 15 55 97 EXPLANATORY NOTES: (1) Nominal Conductor size indicates one of various conductors within each range. 2-4 Accessories: Section 2 Air Flow Spoiler Damper Products Thermal Rating (Continuous) 125°C NOMENCLATURE Gripping Section: Grips cable. Consists of several pitches (360˚ wraps around the cable) and holds the Air Flow Spoiler firmly in position. Spoiling Section: Disrupts aerodynamic lift. The spoiling section is wrapped around the cable in a manner which presents a constantly changing profile to wind flow and cancels lift forces which cause galloping. The spoiling section is wrapped around the cable either two or three times, depending on cable diameter. Application Support Helix: Supports Spoiler. Air Flow Spoilers range in length from 14 to 16 feet. The Application Support Helix on one end keeps the Air Flow Spoiler from hanging down, while the gripping section on the opposite end is applied. Air Flow Spoilers for EHV applications have a co-extended semi-conductive outer layer of material which resists the surface effects of high electrical gradients and minimizes the possible generation of radio interference (RI). GENERAL RECOMMENDATIONS Several Air Flow Spoilers are required in each span to offset the aerodynamic lift forces which cause galloping. Each cable, conductor or phase, and neutral need to be treated in each span. The number and placement of Air Flow Spoilers in each span can be determined by using the General Placement guidelines that are on the next page or by submitting the Air Flow Spoiler Placement Request form. The information submitted on this form is inputted into a computer program for the determination of the exact placement of the Air Flow Spoilers in each span. The program also supplies the increased wind loading on each span as a percentage increase. When using the Air Flow Spoiler Placement Request form, the information should be completed and returned to PLP prior to installation of Air Flow Spoilers. The placement scheme will be returned giving the placement of Air Flow Spoilers in each span. Please advise whether the cables contain optical fibers or if the Air Flow Spoilers are to be installed on Figure 8/Lashed Messenger cables. This may influence the Air Flow Spoiler selection and/or quantity. GENERAL PLACEMENT GUIDELINES Extensive laboratory and field research has shown that Air Flow Spoilers are most effective when they are placed on 25% of the span length (based on the 12' spoiling section). For example, a 600' span would require 13 Air Flow Spoilers (.25x600)/12). The Air Flow Spoilers are grouped in the middle 50% of the span by leaving a blank space equal to an Air Flow Spoiler length between adjacent units. 2-5 Air Flow Spoiler Catalog Number Diameter Range (Inches) Min. Max. Length (Ft.) Wt./Unit Lbs. 5058100 0.250 0.326 13-1/2 1.00 Red 5058101 0.327 0.461 13-1/2 1.00 White 5058102 0.462 0.563 14 2.25 Orange 5058103 0.564 0.76 14-1/2 2.40 Yellow 5058104 0.761 0.926 15 4.25 Blue 5058105 0.927 1.019 15-1/4 4.50 Black 5058106 1.020 1.165 15-3/4 5.50 Purple 5058107 1.166 1.469 16 5.75 Brown 5058108 1.470 1.602 17 9.50 Green 5058109 1.603 1.762 17-1/2 9.75 Pink EXPLANATORY NOTES: (1) For installation on Figure 8 and Lashed Messenger cables, consult PLP. (2) Obtain the Air Flow Spoiler Placement Request form from your local PLP representative or directly from PLP. Please visit our web site at www.preformed.com for additional literature. Spiral Vibration Damper Application Procedure - SP2130-2 Air Flow Spoiler Application Procedure - SP2697-1 2-6 Color Code 2 Accessories: Section BIRD-FLIGHT™ Diverter BIRD-FLIGHT™ Diverter NOMENCLATURE OVERALL LENGTH COIL DIA. COLOR CODE Length: Distance product covers the conductor. Color Code: Identifies conductor range, corresponding to tabular information on the following page. Color: Yellow or Gray Material: Outdoor grade PVC Coil Diameter: Internal diameter of diverter coil GENERAL RECOMMENDATIONS The BIRD-FLIGHT Diverter is designed to make overhead lines and guyed structures visible to birds and provides an economical means of reducing the hazard to both lines and birds. For low and medium voltage construction, the BIRDFLIGHT Diverter is applied to the phase conductors (bare or jacketed). For high voltages, it is used on the shield wire. The BIRD-FLIGHT Diverter is lightweight, offers little wind resistance and is easily and quickly applied by hand or by hot stick. The positive grip on the conductor ensures that the BIRD-FLIGHT Diverter remains in the applied position and cannot move along the span under aeolian vibration or other conditions. APPLICATIONS Ensure the correct size BIRD-FLIGHT Diverter is used. For a detailed installation description, refer to the application instructions. Hot stick application is fast and simple with standard equipment. Spacing: For optimum results, spacing distances are recommended at 15' intervals. Since wind resistance is very limited, sufficient BIRD-FLIGHT Diverters can be used to ensure adequate visibility without creating stresses on the line. When marking adjacent spans, overall visibility is improved by staggering the application. Visibility: The diverter section increases the visible profile of the cable or conductor to a degree necessary to ensure safety, but avoids an undesirably bulky outline. Material: Manufactured from rigid .375" and .500" high impact polyvinyl chloride (PVC) possessing excellent chemical resistance and tensile strength properties, the BIRD-FLIGHT Diverter is designed to retain good physical characteristics within a range of extreme temperatures. Aging tests confirm the material does not deteriorate in function or appearance from the effects of severe weather conditions. Industrial fumes and salt water cannot seriously degrade the properties of rigid PVC. 2-7 BIRD-FLIGHT™ Diverter Catalog Number Material Color BFD-MS-3331 Yellow BFD-MS-3346 Gray BFD-MS-3155 Yellow BFD-MS-2921 Gray BFD-MS-3164 Yellow BFD-MS-3355 Gray BFD-MS-10022 Black BFD-MS-11135 Yellow BFD-MS-11060 Gray BFD-MS-11134 Black BFD-MS-3341 Yellow BFD-MS-3366 Gray BFD-MS-10023 Black BFD-MS-3344 Yellow BFD-MS-3371 Gray BFD-MS-3345 Yellow BFD-MS-3376 Gray BFD-MS-3405 Yellow BFD-MS-11699 Gray BFD-MS-11111 Yellow Min Max Overall Length (Inches 0.175 0.249 7.00 2.25 0.375 Black 0.250 0.349 8.50 2.50 0.375 Blue 9.50 2.75 0.375 0.350 Diameter of Diverter Coil (Inches) Diameter of PVC Rod (Inches) Color Code 0.449 Brown 12.375 4.40 0.500 0.450 0.599 11.00 3.00 0.375 Green 0.600 0.770 13.00 3.75 0.500 Purple 0.771 0.858 15.00 4.25 0.500 Red 0.859 0.942 16.50 4.75 0.500 Orange 0.971 1.121 15.50 4.25 0.438 Pink BFD-MS-12290 Gray BFD-MS-10277 Black BFD-MS-11430 Yellow 1.122 1.306 16.25 4.38 0.438 Gray BFD-MS-11110 Yellow 1.307 1.530 17.00 4.70 0.438 Black BFD-MS-11566 Yellow 1.787 2.100 23.00 5.25 0.438 Purple BFD-MS-12603 Yellow 2.101 2.500 26.00 5.25 0.438 Orange BFD-MS-11543 Aluminum 0.800 0.850 26.00 4.00 0.250 Pink BFD-MS-12679 Aluminum 1.100 1.150 37.00 4.00 0.250 Purple BFD-MS-12645 Aluminum 1.300 1.350 43.00 4.00 0.250 Red BFD-MS-12687 Aluminum 1.565 1.635 54.00 4.00 0.250 Black Explanatory Notes: 2-8 Conductor Range (Inches) For field study results, consult PLP. 2 Accessories: Section BIRD-FLIGHT™ Diverter BIRD-FLIGHT™ Diverter Please visit our web site at www.preformed.com for additional literature. Bird Flight Diverter Application Procedure - SP2805-3 2-9 SWAN-FLIGHTTM Diverter NOMENCLATURE PLASTIC SWAN-FLIGHT DIVERTER Length: Distance product covers the conductor. Color Code: Identifies conductor range, corresponding to tabular information on the following page. Color: Yellow or Gray Material: Outdoor grade High Impact PVC Coil Diameter: Outside diameter of diverter coil GENERAL RECOMMENDATIONS The PLP SWAN-FLIGHT Diverter is designed for use on conductor/strand to create greater visibility for avian flight paths on overhead lines and tower down guys. Offering little wind resistance, it reduces hazards to both lines and birds. For construction up to 230kV, the SWAN-FLIGHT Diverter can be applied to phase conductors (bare or jacketed). For EHV voltages, it is typically installed on the shield wire. The SWAN-FLIGHT Diverter is lightweight, offers little wind resistance and is easily and quickly applied by hand or hot stick. The positive grip on the conductor ensures that the SWAN-FLIGHT Diverter remains in the applied location and cannot move along the span under Aeolian vibration or other conditions. Visibility: The diverter section increases the visible profile of the cable or conductor to a degree necessary to ensure safety, but avoids an undesirably bulky outline. of severe weather conditions. Industrial fumes and salt water cannot seriously degrade the properties of rigid PVC. APPLICATIONS Ensure the correct size of BIRD-FLIGHT Diverter is used. For detailed installation description, refer to the application procedure. Hot stick application is fast and simple with standard equipment. Spacing: For optimal results, spacing distances are generally recommended at 15' intervals depending upon local conditions. Since wind resistance is very limited, a sufficient quality of SWAN-FLIGHT Diverters can be used to ensure adequate visibility without creating stresses on the line. When marking adjacent spans, overall visibility is improved by the staggering application. Material: The SWAN-FLIGHT Diverter is manufactured from rigid .375" and .500" high impact polyvinyl chloride (PVC) possessing excellent chemical resistance and tensile strength properties, the BIRD-FLIGHT Diverter is designed to retain good physical characteristics within a range of extreme temperatures. Aging tests confirm the material does not deteriorate in function or appearance from the effects Catalog Number 2-10 Conductor Range (inches) Diameter of Diverter Coil (inches) Diameter of PVC Rod (inches) Color Code Min. Max. Overall Length (inches) SFD-0445 0.175 0.249 20 7.0 0.375 Black SFD-0635 0.250 0.349 23 7.0 0.375 Blue SFD-0890 0.350 0.449 25 7.5 0.375 Brown SFD-1140 0.450 0.599 35 8.0 0.375 Green SFD-1520 0.600 0.770 38 8.0 0.500 Purple SFD-1960 0.771 0.858 38 8.0 0.500 Red SFD-2220 0.859 0.942 40 8.0 0.500 Orange SFD-2460 0.943 1.121 40 8.0 0.500 Pink SFD-2700 1.122 1.306 40 8.0 0.500 Gray SFD-3035 1.307 1.530 46 8.0 0.500 Black Note: Add suffix – Y to the catalog number for yellow color (i.e.: SFD-1140-Y). Accessories: Section 2 Diverter SWAN-FLIGHTTM DIVERTER SWAN-FLIGHT TM Please visit our web site at www.preformed.com for additional literature. SWAN-Flight Diverter Application Procedure - SP3081 2-11 Guy Markers PLP ® Guy Markers are used for identifying Down Guys or other wire and cable installations where anchoring devices are exposed to pedestrian and/or vehicular traffic. Profile Options PLP Guy Markers are available in three basic profiles: • Full Round – 1-1/2" and 1-1/4" OD (Outer Diameter) • “B” Profile “heart shape” – 1-1/2" effective OD • Two Piece Spiral Round – 1-1/2" OD, helically slit to create two halves Material Guy Markers are available in PVC and Polyethylene materials as shown in tables. All materials employ UV inhibitors to enhance life span performance. Color Guy Markers are available in yellow, gray, and orange. For other available colors and combinations of colors, consult PLP for availability. Reflective tape is available as an option. If desired configuration is not shown in catalog tables, contact PLP for availability. Attachment Devices PLP Guy Markers utilize five basic attachment devices. These are: • Cable Tie • LOOP-LOCK® Pin • Integral Helical Pigtail (used in conjuction with Short Lock Strap) • Mounted Cable Tie • Plastic Clamp (see next page) Cable Tie: Supplied as an alternate to the LOOP-LOCK Pin. Helps deter vandalism. Cable Tie Attachment LOOP-LOCK Pin: ® A unique, one-way method that applies through the marker’s tube and loop of a GUY-GRIP ® Dead-end. Once applied, the tube is “locked” onto the dead-end and cannot be removed easily LOOP LOCK® Pin by vandals. Removal and reinstallation of the marker by authorized personnel is possible with a new pin, which can be supplied separately. 2-12 Pig Tail Integral Pigtail: Attached to the inside of the marker tube and wraps on to secure it to the strand. Generally fits a strand range of 3/16" – 1/2" diameters and provides a unique one-way slip down motion for ease of installation. The installed pigtail resists upward movement.The pigtail is made from specially formulated plastic designed to provide high strength, tear resistance, and no corrosion. Lock Strap and Mounted Cable Tie: The short lock strap is primarily used with the pigtail device and helps deter vandalism. The long lock strap is used on dead-end devices that restrict the use of the LOOP-LOCK® Pin. Short Lock Strap Mounted Head Cable Tie Accessories: Section 2 Guy Markers Guy Markers Attachment Devices Continued Plastic Clamp: An addition to PLP's traditional attachment devices, the innovative plastic clamp is completely internal to the marker tube. The clamp is held in place and tightened by the same bolt which is roughly 32" from the top of the Guy Marker. The clamp provides a positive locking attachment to the strand without strand damage, making it difficult for vandals to remove. Currently supplied on the PG-5800 and PG-5810. For alternate attachment devices on any profile, availability of different tube sizes, or tube lengths other than eight (8) feet, contact PLP. Note: Photo shows marker cut away to show clamp Two Piece Spiral Round Markers: Designed to provide increased visibility for many guying or cable applications. Can provide coverage from the ground line, around fittings and above normal reach depending upon installation. The addition of a third Helical section can provide up to 360° coverage for diameters over 1". This method may require special application techniques as outlined in the application procedure. Limited coverage is possible for diameters over 1-5/8" or over large, non-circular fittings. Consult the application procedure for special techniques. Catalog Number Ft. Length Meters Color PG-5750 8 2.4 Orange/ Yellow PG-5752 8 2.4 Orange Material mm Attachment Type Units Inches Tube OD Wt./Lbs. Poly 1-1/4 32 2-CT 25 30 Poly 1-1/4 32 2-CT 25 30 Per Carton 2-13 Guy Markers Standard Guy Markers Attachment Devices PT Helical Pigtail SLS Short Lock Strap - used in conjunction with the Helical Pigtail MCT Mounted Cable Tie LLP LOOP-LOCK™ Pin CT Cable Tie CMP Plastic Clamp Material Tube Profile Tube OD (mm) Attachment Type Units Color PG-5414 8' (2.4) Yellow Poly Round 1-1/4" (32) LLP 25 32 PG-5411 8' (2.4) Gray Poly Round 1-1/4" (32) LLP 25 32 32 Per Carton PGMS4988 8' (2.4) Yellow Poly Round 1-1/4" (32) None 25 PGMS3830 8' (2.4) Orange Poly Round 1-1/4" (32) None 25 32 PGMS9838 8' (2.4) Yellow Poly Round 1-1/4" (32) MCT 25 32 PG-5800 8' (2.4) Yellow Poly Round 1-1/2" (38) CMP 25 34 34 PG-5810 8' (2.4) Orange Poly Round 1-1/2" (38) CMP 25 PG-5718 8' (2.4) Yellow Poly Round 1-1/2" (38) PT/SLS 25 39 PG-5718P 8' (2.4) Yellow Poly "B" 1-1/2" (38) PT/CT 25 35 PG-5518 8' (2.4) Yellow PVC Round 1-1/2" (38) PT/SLS 25 33 PGMS3921 8' (2.4) Yellow Poly Round 1-1/2" (38) MCT 25 33 PGMS4072 8' (2.4) Yellow Poly "B" 1-1/2" (38) MCT 25 35 PG-5405 8' (2.4) Yellow Poly Round 1-1/2" (38) LLP 25 36 PG-5423 8' (2.4) Yellow Poly "B" 1-1/2" (38) LLP 25 36 PG-5462 8' (2.4) Yellow Poly "B" 1-1/2" (38) 2 LLP 25 33 RPG-5618 8' (2.4) Yellow/Reflective Tape PVC Round 1-1/2" (38) PT/SLS 25 33 RPGMS12030 8' (2.4) Yellow/Reflective Tape Poly "B" 1-1/2" (38) MCT 25 36 RPGMS10469 8' (2.4) Yellow/Reflective Tape Poly "B" 1-1/2" (38) LLP 25 36 PG-5738 8' (2.4) Orange Poly Round 1-1/2" (38) PT/SLS 25 34 PG-5708 8' (2.4) Gray Poly Round 1-1/2" (38) PT/SLS 25 34 PG-5708-P 8' (2.4) Gray Poly "B" 1-1/2" (38) PT/CT 25 36 PGMS7578 8' (2.4) Yellow Poly Round 2" (51) PT/SLS 25 49 Note: For different lengths, attachments, and/or the addition of reflective tape, contact your PLP representative or PLP. 2-14 Wt./Lbs. Length (m) Catalog Number Accessories: Section 2 Guy Markers Pedestal Markers Pedestal Markers Pedestal Markers are designed to identify and protect pedestals in deep snow by alerting highway snow removal crews of pedestal position. Hose Clamps Made from high impact polyethylene, Pedestal Markers are available in various lengths and in a highly visible yellow color. Each Pedestal Marker comes with two hose clamps and can be applied to the pedestal quickly, easily, and with standard tools. Per Carton Catalog Number Length Color Units Wt./Lbs. PM-6114 4’ (1.22) Yellow 20 13 PM-6115 5’ (1.52) Yellow 20 16 PM-6116 6’ (1.83) Yellow 20 19 PM-6117 7’ (2.13) Yellow 20 22 PM-6118 8’ (2.44) Yellow 20 25 Please visit our web site at www.preformed.com for additional literature. Guy Marker Application Procedure - SP2948-1 2-15 Safety Guy Wire Dispenser 1. Fold out the legs. 2. Bend the legs over the coil. 3. Twist at least two inches of the legs together until the wire cage is tight. 4. Turn the wire cage over and pay-out from the open side. Tuck the end back into the cage. Safety Guy Wire Dispenser NO MORE RUNAWAYS. The Safety Guy Wire Dispenser is designed to provide safe, easy, completely controlled handling and paying-out of strand coils up to 500 ft. in length, including EHS strand. It also can be used with wire, wire rope, cable, conductor, etc.The dispenser eliminates weight lifting, handling struggle, and the hazards of "runaway" coil ends. Small and light in weight (a carton of 50 weighs only 22 pounds), the Safety Guy Wire Dispenser occupies minimal truck space. No banding or taping of coils is necessary. Saves personnel cost (only one person to pay out a loaded coil) and reduces inventory (just one universal size). The Safety Guy Wire Dispenser accommodates any size coil, provided at least two inches of the end of each leg can be twisted. Designed to withstand the free-fall impact of a 200 pound coil from 15 ft. Standard Carton Quantity Typical Size Coils Accommodated SGD-0700 (Standard Size) 50 SGD-0701 (Jumbo Size) 25 Catalog Number Leg Length (mm) Wire Size 500’ 7/16” 250’ 1/2” Strand 23” by 9” Triplex Coils 24” (610) 14 gauge 500’ 1/2” Strand” 30” (762) 12 gauge EXPLANATORY NOTES: (1) (2) (3) 2-16 Accommodates any size coil, provided about two inches of the end of each leg can be twisted. The size coil each unit can encompass depends upon the coil's girth, which is the combined diameter and width x 2. The Standard Unit will accommodate a girth up to 63". The Jumbo Unit will accommodate a girth up to 75". The Standard Unit is designed to withstand 15 ft. free-fall impact of a 200 lb. coil. The Jumbo Unit will withstand a free-fall impact of a 300 lb. coil. Accessories: Section 2 Safety Guy Wire Dispenser Safety Guy Wire Dispenser Please visit our web site at www.preformed.com for additional literature. Safety Guy Wire Dispenser Application Procedure - SP2086-1 2-17 World Headquarters 660 Beta Drive Cleveland, Ohio 44143 Mailing Address: P.O. Box 91129 Cleveland, Ohio 44101 Telephone: 440.461.5200 Fax: 440.442.8816 Web Site: www.preformed.com E-mail: inquiries@preformed.com © 2013 Preformed Line Products Printed in U.S.A. NU-CA-1002-4 .3.13.00
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