Product Detail Manual
2014-06-02
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59
Insulated Tools
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WARNING: Whenever possible, always de-energize lines and
equipment prior to working on or around them. Klein insulated tools
are designed only to reduce the chance of injury where the tool may
make contact with an energized source.
WARNING: Do NOT touch uninsulated portion of the tool or any
conductive object when either might contact an energized source.
WARNING: Only use tools that are marked with the official inter-
national 1000-volt rating symbol shown below, if there is any chance
that the tools will make contact with an
energized source.
WARNING:
Wear approved eye protection. Always inspect your tools
before use. Do not use if orange coating cracks, breaks or becomes
damaged. Destroy tool if white layer shows through orange layer.
WARNING: Because moisture, films, or other surface contami-
nants are conductive, Klein insulated tools must be kept clean, dry,
and free of any surface contaminants.
All dimensions are in inches and (millimeters).
Insulated Pliers
Insulated Standard Long-Nose Pliers – Side-Cutting
Additional Features:
• Individually tested to exceed standards.
• Induction hardened cutting knives for long life.
• Knurled jaws for sure wrapping and looping.
• Curved handles provide greater tool control.
Cat. No. Overall
Length
Jaw
Length
Jaw
Width
Jaw
Thickness
Knife
Length
Point
Thickness
Handle
Finish
Handle
Color
Weight
(lbs.)
D203-6-INS 6-7/8" (175 mm) 1-15/16" (49 mm) 11/16" (17 mm) 3/8" (10 mm) 1/2" (13 mm) 3/32" (2 mm) insulated orange .35
D203-7-INS 7-3/8" (187 mm) 2-7/16" (62 mm) 11/16" (17 mm) 3/8" (10 mm) 1/2" (13 mm) 3/32" (2 mm) insulated orange .37
D203-7-INS
D502-10-INS
Insulated Pump Pliers
Additional Features:
• Individually tested to exceed standards.
• Secure tongue and groove design for
non-slip grip – even with heavy pressure.
Cat. No. Overall Length Max. Jaw Capacity Handle Finish Handle Color Weight (lbs.)
D502-10-INS 10-1/4" (260 mm) 1-3/4" (44 mm) insulated orange 1.09
Insulated Cable Cutter
Insulated High-Leverage Cable Cutter
Additional Features:
• Individually tested to exceed standards.
• Special, high-leverage design for exceptional
cutting capability.
• Cable-gripping shear-type jaws.
• Precision, one-hand shearing action.
• Perfect for working in confined spaces.
Cat. No. Overall Length Cuts Up to Handle Color Weight (lbs.)
63050-INS 9-5/8" (245 mm) 4/0 aluminum, 2/0 soft copper, 100-pair 24 AWG communications wire orange 1.04
63050-INS
WARNING:
Do NOT use to cut steel or ACSR.
Insulated Crimping/Cutting Tool
Insulated Crimping/Cutting Tool
Additional Features:
• Individually tested to exceed standards.
• Insulated crimping tool with tapered nose designed
for working in confined spaces.
• Crimping dies marked for insulated and non-insulated
solderless terminals and connectors.
• Accommodates wire from No. 10 to 22 AWG.
• Wire cutter in nose.
1005-INS
Cat. No. Overall Length Crimps Handle Color Weight (lbs.)
1005-INS 9-3/4" (248 mm) 10 to 22 AWG orange 1.05
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56
Insulated Tools
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Insulated Tools
WARNING: Whenever possible, always de-energize lines and
equipment prior to working on or around them. Klein insulated tools
are designed only to reduce the chance of injury where the tool may
make contact with an energized source.
WARNING: Do NOT touch uninsulated portion of the tool or any
conductive object when either might contact an energized source.
WARNING: Only use tools that are marked with the official inter-
national 1000-volt rating symbol shown below, if there is any chance
that the tools will make contact with an
energized source.
WARNING:
Wear approved eye protection. Always inspect your tools
before use. Do not use if orange coating cracks, breaks or becomes
damaged. Destroy tool if white layer shows through orange layer.
WARNING: Because moisture, films, or other surface contami-
nants are conductive, Klein insulated tools must be kept clean, dry,
and free of any surface contaminants.
All dimensions are in inches and (millimeters).
Thick, exceptionally tough,
high-dielectric white inner
coating is bonded to the tool. Forged steel handle.
A flame retardant, impact-resistant,
bright orange outer coating.
The line of insulated tools incorporates all the Klein quality design
and construction features that professionals have relied on. The
tools combine excellent functionality along with reduction of risk of
injury where a tool might make contact with an energized source
with voltage up to 1000 volts.
All catalog numbers for Klein insulated tools have the suffix “INS”
and are marked with the official international 1000-volt rating
symbol. Not all tools with plastic coatings or plastic handles provide
protection against electrical shock. Only use those tools that are
marked with the official international 1000-volt rating symbol,
as shown, if there is any chance that the tool will make
contact with an energized source.
• All Klein insulated tools comply with the IEC 60900
and ASTMF 1505 standards for insulated tools, and are
clearly marked with the 1000-volt rating symbol.
• The large, bright orange handles make the tool
comfortable to use all day and easy to identify in the field.
• The insulation on each tool consists of two layers.
The high-dielectric white inner layer is a thick, exceptionally
tough base coating which is bonded to the tool.
The outer layer is a flame-resistant, bright orange color.
Insulated Pliers
Features:
Custom,
US-made
tool steel.
Two layers of insulation
provide protection against
electric shock.
Integral guards help
prevent hand contact with
conductive parts.
Klein insulated tools exceed the IEC
60900 and ASTM F1505 standards, for
insulated tools, and are clearly marked
with the official 1000-volt rating symbol.
Introduction – Insulated Tools
MADE IN USA
