Product Selection Guide 36847 Catalog 1
2014-11-11
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TABLE OF CONTENTS INDEX Page VMX COMPACT SOFT STARTER SERIES ................................................................................................................... 3 VMX Series Module Only .................................................................................................................................................. 4 VMX Series Enclosed ....................................................................................................................................................... 5 VMX Series Dimensions and Weights - Module ............................................................................................................... 6 VMX Series Dimensions and Weights - Enclosed ............................................................................................................ 7 VMX CONFIGURED SOFT STARTER SERIES ............................................................................................................. 8 VMX-S Configured Series ................................................................................................................................................. 9 VMX-H Configured Series ............................................................................................................................................... 10 VMX CONFIGURED SOFT STARTER with DEADFRONT SERIES ........................................................................... 11 VMX-S Configured w/ Deadfront ..................................................................................................................................... 12 VMX-H Configured w/ Deadfront..................................................................................................................................... 13 VMX Configured Dimensions and Weights ..................................................................................................................... 14 VMX Configured Outline Dimensions ............................................................................................................................. 15 VMX Accessories and Spare Parts ................................................................................................................................. 16 VMX Configured Series Options ..................................................................................................................................... 17 DXT DIGITAL SOFT STARTER SERIES ...................................................................................................................... 18 DXT Series Module Only................................................................................................................................................. 19 DXT Series Dimensions .................................................................................................................................................. 20 COMMUNICATIONS SOFTWARE & MODULES ......................................................................................................... 21 RX MOTOR PROTECTION SERIES ............................................................................................................................. 22 RX Series and Options .................................................................................................................................................... 23 Current Transformers for the RX Series ......................................................................................................................... 24 RX Current Transformers Dimensions ............................................................................................................................ 25 RX - 5 Dimensions.................................................................................................................. ....................................... 26 RX - KP12-KIT-2 Dimensions................................................................................................. ........................................ 27 ZCT Dimensions..................................................................................................................... ........................................ 28 TE-RTD12 MOTOR RTD MONITOR SERIES ............................................................................................................... 29 TE-RTD12 Model and Dimensions ................................................................................................................................. 30 CURRENT TRANSFORMERS .............................................................................................................................. 31 - 37 MVC PLUS SERIES MEDIUM VOLTAGE STARTERS ................................................................................................ 38 MVC Plus Series Model Ratings ............................................................................................................................. 39 - 40 MVC DOL – Full Voltage Starters ................................................................................................................................... 41 MVC Plus Series Options ........................................................................................................................................ 42 - 43 MVC Plus Series Spare Parts ................................................................................................................................. 44 - 48 MVF MEDIUM VOLTAGE CONTACTOR SERIES ....................................................................................................... 49 7.2kV Medium Voltage Contactors Specification ............................................................................................................ 50 7.2kV Medium Voltage Contactors Structure .................................................................................................................. 51 LOW & MEDIUM VOLTAGE TRANSFORMERS .......................................................................................................... 52 Low Voltage Indoor Potential Transformers.............................................................................................................. 53-56 Medium Voltage Indoor Potential Transformers ....................................................................................................... 57-67 Medium Voltage Control Power Transformers ................................................................................................................ 68 NOTE: PRICES ARE IN US$ AND ARE SUBJECT TO CHANGE WITHOUT NOTICE Motortronics Product Selection Guide Page 1 TABLE OF CONTENTS (Continued) INDEX Page ABC ELECTRIC BRAKE SERIES ............................................................................................................................... 69 ABC Series Model Ratings ............................................................................................................................................ 70 ABC Series Outline Dimensions ............................................................................................................................71 – 75 MWH MOTOR WINDING HEATER SERIES ............................................................................................................... 76 MWH Series Model Ratings .......................................................................................................................................... 77 MWH Series Dimensions.......................................................................................................................................78 – 79 XLD DIGITAL SOFT STARTER SERIES .................................................................................................................... 80 XLD Series Model Ratings ............................................................................................................................................ 81 BXLD DIGITAL SOFT STARTER SERIES ................................................................................................................. 82 BXLD Series Model Ratings .......................................................................................................................................... 83 XLD/BXLD Series Circuit Boards and Accessories ....................................................................................................... 84 ME2 OEM AC DRIVE SERIES ..................................................................................................................................... 85 ME2 Series Model Ratings ............................................................................................................................................ 86 ME2 Series Specification............................................................................................................................................... 87 ME2 Series Models and Dimensions ............................................................................................................................ 88 VCM V/Hz or OPEN LOOP VECTOR AC DRIVE SERIES ......................................................................................... 89 VCM Series Specification .............................................................................................................................................. 90 VCM Series Models and Dimensions ............................................................................................................................ 91 VCM Series Standalone Drive ....................................................................................................................................... 92 VCM Series Options ...................................................................................................................................................... 93 MT AC DRIVE SERIES ................................................................................................................................................ 94 MT Series Specification ........................................................................................................................................... 95-98 MT Series Open-Chassis Models .......................................................................................................................... 99-100 MT Series Dimensions and Weights ........................................................................................................................... 101 MT Series Options ....................................................................................................................................................... 102 MT Series Enclosure Kit Options ................................................................................................................................ 103 TECHNICAL ASSISTANCE AND SERVICE RATES .............................................................................................. 104 FREQUENTLY ASKED QUESTIONS ............................................................................................................... 105-117 TERMS and CONDITIONS ........................................................................................................................................ 118 NOTE: PRICES ARE IN US$ AND ARE SUBJECT TO CHANGE WITHOUT NOTICE Motortronics Product Selection Guide Page 2 VMX SERIES COMPACT SOFT STARTER 208 - 575V, 9 - 1250 Amps, 5 - 1200 HP VMX Series Flexibility of Control Multiple ramp profiles, Pump-Flex™ Decel, process control timers and advanced motor protection make the VMX Series soft starter adaptable to a wide variety of AC motor applications... no need for add-on modules or costly auxiliary devices. Compact packaging has become critical in more and more electrical installations. The VMX Series meets this need without compromising features and ratings. By using a highly engineered packaging design and the latest generation microprocessor, all the control and protection features you need are in the VMX Series. Narrow and shallow dimensions are perfect for integrating the VMX Series into motor control centers (MCCs), pump control panels, and retrofit starter enclosures. Integral Bypass Contactors are standard on all sizes and provide maximum efficiency of panel space while maintaining the Motortronics reputation for being able to soft start most any load. The VMX Series is the only fully integrated, compact, world-class design offering uncompromised power and control capabilities. Multiple Ramp Types to Start any Load Closed Loop Current Ramp or Voltage Ramp, with or without Current Limit Built-in Decel Control, Dual Ramp, Kick Start and Jog Modes Unit Overload Capacity (% FLA) 500% - 60 Seconds Start & Run Protection Two programmable overload trip curves allow for the thermal capacity required to start the load while providing motor overload protection needed during the run time. Start: Programmable for Class 5 - 30 Run: Programmable for Class 5 - 30, enabled when starter detects motor is "At-Speed" Reset:Manual or automatic, selectable via programming. Remote reset available. Real-Time Thermal Modeling Continuously calculates motor operating temperature even when the motor is not running. Retentive Thermal Memory Remembers the thermal condition of the motor even in the event of a power brown-out or black-out when power is restored. Extrapolates motor temperature using a real-time clock. Dynamic Reset Capacity Overload will not reset until thermal capacity in the motor is sufficient for a successful restart. Starter learns and retains this information from previous starts. Control 120V AC (customer supplied), 240V (opt) 24V DC dry contact inputs, no external DC power supply required Motor Temperature PTC thermistor input can also be used for E-stop or external overload relay. Equipment Ground Fault Residual current method with adjustable trip delay. RS485 Modbus Communications Full control and/or status monitoring over network or direct to a PC. Phase Current Imbalance/Loss Protection Trip level: 5 - 30% current imbalance between any two phases with trip delay Phase Loss Trips on phase current or voltage loss Phase Rotation Phase rotation trip can be set to A-B-C, A-C-B or disabled. Electronic Shear Pin Protection Trip level: 100 - 300% of motor FLA with trip delay Load Loss (Under Current) Trip Protection Trip level: 10 - 90% of motor FLA with trip delay Motor Duty Cycle Protection Back-spin/coast-down, starts-per-hour or minimum time between starts lockouts. Restart delay after a power failure. Short Circuit Trips at 10x unit current rating during run. Checks for shorted load prior to each start. Shorted SCR Locks out on any single shorted SCR (defeatable) or can provide shunt trip function if multiple SCRs short or bypass contactor is welded closed. Metering Monitors phase current, ground current and motor thermal capacity. Motortronics Product Selection Guide Page 3 VMX Series (Module) 208V / HP 240V / HP 480V / HP 575V / HP List Price $ Model Number Amps Shunt Bypass Start Bypass Shunt Bypass Start Bypass Shunt Bypass Start Bypass Shunt Bypass Start Bypass Module Only VMX-18-BP 9 - 18 5 3 5 5 10 10 15 10 1,532 VMX-28-BP 14-28 7.5 7.5 7.5 7.5 20 15 25 20 1,532 VMX-39-BP 19-39 10 10 10 10 25 25 30 30 1,610 VMX-48-BP 24-48 15 10 15 15 30 30 40 30 1,610 VMX-62-BP 31-62 20 15 20 20 40 40 50 50 1,627 VMX-78-BP 39-78 25 20 25 25 60 50 60 60 1,694 VMX-92-BP 46-92 30 25 30 30 60 60 75 75 2,010 VMX-112-BP 56-112 30 30 40 30 75 75 100 75 2,214 VMX-150-BP 75-150 40 40 50 50 100 100 150 - 2,915 VMX-160-BP 80-160 50 40 60 50 125 100 150 - 3,116 VMX-210-BP 105-210 60 50 75 60 150 150 200 150 4,498 VMX-275-BP 138-275 75 60 100 75 200 150 200 150 5,342 VMX-361-BP 181-361 125 75 125 125 300 250 350 300 5,763 VMX-450-BP 225-450 150 125 150 150 350 300 450 300 6,466 VMX-550-BP 275-550 200 150 200 200 450 400 500 500 8,164 VMX-600-BP 300-600 200 200 250 200 500 500 600 600 8,312 VMX-862-BP 431-862 250 250 300 300 600 500 700 600 11,818 VMX-900-BP 450-900 300 250 350 300 700 600 900 600 13,054 VMX-1006-BP 503-1006 350 300 400 400 800 800 1000 900 19,790 VMX-1250-BP 625-1250 450 350 500 450 1000 900 1200 1000 22,244 NOTES: 1 – Size the Soft Starter based on the actual motor nameplate FLA. 2 – The above data is based on the NEC Table 430-150, full load current for 3 phase motors. 3 – All VMX units rated 500% current 60 sec; Start bypass ratings allow for use of 1.15 service factor motors. 4 – Control power is required for all units. 5 – Lug Kits see page 16. Motortronics Product Selection Guide Page 4 VMX - __ - BP - _ Max Amps. VMX Series (Enclosed) Enclosure N: N1 / N1A E: N12 (Includes Control Power Transformer) 208V / HP Max. Amps 240V / HP 480V / HP 575V / HP List Price $ Shunt Bypass Start Bypass Shunt Bypass Start Bypass Shunt Bypass Start Bypass Shunt Bypass Start Bypass N1/ N1A (Gasketed) NEMA 4/12 18 5 3 5 5 10 10 15 10 1,745 2,411 28 7.5 7.5 7.5 7.5 20 15 25 20 1,745 2,411 39 10 10 10 10 25 25 30 30 1,822 2,487 48 15 10 15 15 30 30 40 30 1,822 2,487 62 20 15 20 20 40 40 50 50 1,981 2,503 78 25 20 25 25 60 50 60 60 2,048 2,569 92 30 25 30 30 60 60 75 75 2,357 2,879 112 30 30 40 30 75 75 100 75 2,559 3,080 150 40 40 50 50 100 100 150 - 3,342 3,820 160 50 40 60 50 125 100 150 - 3,540 4,018 210 60 50 75 60 150 150 200 150 5,239 5,622 275 75 60 100 75 200 150 200 150 6,108 6,450 361 125 75 125 125 300 250 350 300 6,543 6,866 450 150 125 150 150 350 300 450 300 7,362 7,744 550 200 150 200 200 450 400 500 500 9,114 9,411 600 200 200 250 200 500 500 600 600 9,265 9,556 862 250 250 300 300 600 500 700 600 16,473 CF 900 300 250 350 300 700 600 900 600 16,966 CF 1100 350 300 400 400 800 800 1000 900 23,580 CF 1250 450 350 500 450 1000 900 1200 1000 25,989 CF NOTES: 1 – Size the Soft Starter based on the actual motor nameplate FLA. 2 – The above data is based on the NEC Table 430-150, full load current for 3 phase motors. 3 – All VMX units rated 500% current 60 sec; Start bypass ratings allow for use of 1.15 service factor motors. 4 – Enclosed units include line + load lugs. 5 – 500HP rating with 1.0 SF. 6 – VMX18 - 160 are N1, VMX210 - 1250 are N1A Gasketed Motortronics Product Selection Guide Page 5 VMX Series Module Dimensions and Weights PANEL - Dimensions and Shipping Weights Model Number H inches (mm) VMX-18-BP thru VMX-48-BP 8.85 (225) VMX-62-BP thru VMX-112-BP 14 (355.6) VMX-150-BP thru VMX-160-BP 19 (482.6) W Inches (mm) D inches (mm) Shipping Weight Approx. lbs. (kg) 13 (6) 8 (203) 6.65 (169) 23 (10) 33 (15) VMX-210-BP 130 (59) 28.1 (713.7) VMX-275-BP 140 (64) 12.5 (317.5) 9.1 (231) VMX-361-BP thru VMX-450-BP 29.3 (744.2) 145 (66) VMX-550-BP thru VMX-600-BP 29.5 (749.3) 165 (75) VMX-862-BP thru VMX-900-BP 44.25 (1124) 11.86 (301.3) 25.5 (647.7) VMX-1006-BP thru VMX-1250-BP 50.77 (1289.6) Contact Factory 13.28 (337.3) NOTE: Dimensions and Weights are subject to change. Motortronics Product Selection Guide Page 6 VMX Series Enclosed Dimensions and Weights N1 / N1A Gasketed - Dimensions and Shipping Weights H inches (mm) W Inches (mm) D inches (mm) Shipping Weight Approx. lbs. (kg) VMX-18-BP-N thru VMX-48-BP-N 15 (381) 10 (254) 8 (203.2) 22 (10) VMX-62-BP-N thru VMX-112-BP-N 20 (508) 10 (254) 8 (203.2) 35 (15.9) VMX-150-BP-N thru VMX-160-BP-N 28 (711) 10 (254) 8 (203.2) 49 (22.25) Model Number VMX-210-BP-N 308 (140) VMX-275-BP-N 318 (144) 48 (1219.2) 33 (838.2) 16 (406.4) VMX-361-BP-N thru VMX-450-BP-N 323 (147) VMX-550-BP-N thru VMX-600-BP-N 343 (156) VMX-862-BP-N thru VMX-900-BP-N Contact Factory 92 (2336.8) 36 (914.4) 30 (76.2) VMX-1006-BP-N thru VMX-1250-BP-N Contact Factory NEMA 4/12 - Dimensions and Shipping Weights Model Number H inches (mm) W Inches (mm) D inches (mm) VMX-18-BP-E thru VMX-48-BP-E VMX-62-BP-E thru VMX-112-BP-E Shipping Weight Approx. lbs. (kg) 81 (37) 37 (939.8) 15 (381) 12 (304.8) 91 (41) VMX-150-BP-E thru VMX-160-BP-E 101 (46) VMX-210-BP-E 318 (144) VMX-275-BP-E 328 (149) 48 (1219.2) 33 (838.2) 16 (406.4) VMX-361-BP-E thru VMX-450-BP-E 338 (153) VMX-550-BP-E thru VMX-600-BP-E 358 (162) VMX-862-BP-E thru VMX-900-BP-E Contact Factory 92 (2336.8) 36 (914.4) 30 (76.2) VMX-1006-BP-E thru VMX-1250-BP-E Contact Factory NOTE: Dimensions and Weights are subject to change. Motortronics Product Selection Guide Page 7 VMX SERIES CONFIGURED SOFT STARTER 208 – 575V, 18 – 1080 Amps, 5 – 1000 HP VMX Configured The VMX Configured Soft Starter is designed for Heavy Duty Loads and includes the advanced features of the VMX Chassis Soft Starter in a N4/12 Combination Package. The Smart Door Customer Interface Panel allows for Superior Functionality and Diagnostics. VMX-S & VMX-H Include: N12/4 Enclosure VMX Softstarter with built-in Bypass Circuit Breaker Disconnect (55A- & up) Fusible Switch Disconnect (18A-48A) Advanced Motor Protection Control Power Transformer Interface Board for easy control connections Smart Door Customer Interface including: Door Mounted Digital Keypad Emergency Stop Pushbutton Local-Off-Remote Selector Switch Start /Stop Pushbuttons Motor Run Pilot Light Power On Pilot Light Starter Fault Pilot Light E-Stop Fault Pilot Light External Interlock Pilot Light VMX-H also includes: Start Rated Bypass Contactor External Motor Overload for Across the Line mode Soft Start – X-Line mode Selector Switch X-Line Enabled Pilot Light Motortronics Product Selection Guide Page 8 VMX - S - __ - __ - _ Max Amps. VMX-S Series Disconnect Line Voltage FS: 18A-48A (Fused Switch) CB: 62A-862A (Circuit Breaker) 1 = 208V, 2 = 240V 4 = 480V, 5 = 575V Max Amps Fused Switch/ Circuit Breaker 208V / HP 240V / HP 480V / HP List Price $ 575V / HP List Price $ 18 30A FS 5 5 10 4,285 15 4,714 28 60A FS 7.5 7.5 15-20 4,285 20-25 4,714 39 60A FS 10 10 25 4,362 30 4,798 48 60A FS 15 15 30 4,391 40 4,830 62 100A CB 20 20 40 4,406 50-60 4,847 78 100A CB 25 25 50 5,160 75 5,676 92 150A CB 30 30 60 5,760 75 6,336 112 150A CB 30 40 75 6,360 100 6,996 150 225A CB 40 50 100 7,080 125 7,789 160 225A CB 50 60 125 7,680 150 8,448 210 400A CB 60 75 150 8,640 200 9,504 275 400A CB 75 100 200 10,140 250 11,154 305 400A CB 100 125 250 10,920 300 12,012 361 600A CB 125 125 300 11,640 350 12,804 450 600A CB 150 150 350 11,976 400 13,174 480 600A CB 150 200 400 15,000 500 16,500 550 800A CB 200 200 450 19,080 500 20,988 600 800A CB 200 250 500 22,020 600 24,222 862 1200A CB 250 300 600 24,300 700 26,730 Consult factory for larger models. NOTES: 1 – Size the Soft Starter based on the actual motor nameplate FLA. 2 – The above data is based on the NEC Table 430-150, full load current for 3 phase motors. 3 – The units listed are rated for 500% overload capacity for 60 sec., 1.0 SF. 4 – Enclosed units include line + load lugs. Motortronics Product Selection Guide Page 9 VMX - H - __ - __ - _ Max Amps. VMX-H Series Disconnect Line Voltage FS: 21A-45A (Fused Switch) CB: 55A-960A (Circuit Breaker) 1 = 208V, 2 = 240V 4 = 480V, 5 = 575V Max Amps Fused Switch/ Circuit Breaker 208V / HP 240V / HP 480V / HP List Price $ 575V / HP List Price $ 21 30A FS 7.5 7.5 15 4,320 10-15 4,752 27 60A FS 10 10 25 4,440 20 4,884 40 60A FS 10 15 30 4,500 25 4,950 45 60A FS 15 20 40 4,800 30 5,279 55 100A CB 20 25 50 5,100 40 5,610 68 100A CB 25 30 60 5,279 50 5,807 80 150A CB 30 30 75 5,721 50 6,293 96 150A CB 30 30 75 6,361 60 6,997 125 225A CB 40 60 100 6,756 75 7,432 156 225A CB 60 75 150 7,920 100 8,712 220 400A CB 60 125 150 9,795 150 10,774 248 400A CB 100 150 250 10,464 200 11,511 312 400A CB 125 150 300 11,976 250 13,174 400 600A CB 125 200 300 13,036 300 14,339 480 600A CB 150 200 400 17,940 500 19,734 600 800A CB 200 200 500 22,200 600 24,421 690 1200A CB 250 300 500 23,700 600 26,069 800 1200A CB - 300 600 24,900 600 27,391 960 1200A / 1600A CB 300 400 800 34,680 900 38,148 Consult factory for larger models. NOTES: 1 – Size the Soft Starter based on the actual motor nameplate FLA. 2 – The above data is based on the NEC Table 430-150, full load current for 3 phase motors. 3 – The units listed are rated for 500% overload capacity for 60 sec., 1.15 SF. 4 – Enclosed units include line + load lugs. 5 – 500HP rating with 1.0 SF. Motortronics Product Selection Guide P a g e 10 VMX SERIES COMPACT SOFT STARTER 208V – 575V, 9 – 1250 Amps, 5 – 1200 HP VMX Series Configured with Deadfront VMX Configured with Deadfront The VMX Configured Soft Starter is designed for Heavy Duty Loads and includes the advanced features of the VMX Chassis Soft Starter in a N4/12 Combination Package. The Smart Door Customer Interface Panel allows for Superior Functionality and Diagnostics. VMX-S & VMX-H Include: N12/4 Enclosure VMX Softstarter with built-in Bypass Circuit Breaker Disconnect (55A- & up) Fusible Switch Disconnect (18A-48A) Advanced Motor Protection Control Power Transformer Interface Board for easy control connections Smart Door Customer Interface including: Door Mounted Digital Keypad Emergency Stop Pushbutton Local-Off-Remote Selector Switch Start /Stop Pushbuttons Motor Run Pilot Light Power On Pilot Light Starter Fault Pilot Light E-Stop Fault Pilot Light External Interlock Pilot Light VMX-H also includes: Start Rated Bypass Contactor External Motor Overload for Across the Line mode Soft Start – X-Line mode Selector Switch X-Line Enabled Pilot Light Motortronics Product Selection Guide P a g e 11 VMX - S - __ - __ - _ D VMX-S Series Deadfront Max Amps. Disconnect Line Voltage FS: 18A-48A (Fused Switch) CB: 62A-600A (Circuit Breaker) 1 = 208V, 2 = 240V 4 = 480V, 5 = 575V Max Amps Fused Switch/ Circuit Breaker 208V / HP 240V / HP 480V / HP List Price $ 575V / HP List Price $ 18 30A FS 5 5 10 4,885 15 5,373 28 60A FS 7.5 7.5 15-20 4,885 20-25 5,373 39 60A FS 10 10 25 4,962 30 5,458 48 60A FS 15 15 30 4,991 40 5,490 62 100A CB 20 20 40 5,007 50-60 5,508 78 100A CB 25 25 50 5,760 75 6,336 92 150A CB 30 30 60 6,360 75 6,996 112 150A CB 30 40 75 6,960 100 7,655 150 225A CB 40 50 100 7,680 125 8,448 160 225A CB 50 60 125 8,280 150 9,108 210 400A CB 60 75 150 9,360 200 10,296 275 400A CB 75 100 200 10,860 250 11,947 305 400A CB 100 125 250 11,640 300 12,804 361 600A CB 125 125 300 12,360 350 13,595 450 600A CB 150 150 350 12,696 400 13,966 480 600A CB 150 200 400 15,720 500 17,293 550 800A CB 200 200 450 19,800 500 21,780 600 800A CB 200 250 500 22,740 600 25,015 Consult factory for larger models. NOTES: 1 – Size the Soft Starter based on the actual motor nameplate FLA. 2 – The above data is based on the NEC Table 430-150, full load current for 3 phase motors. 3 – The units listed are rated for 500% overload capacity for 60 sec., 1.0 SF. 4 – Enclosed units include line + load lugs. Motortronics Product Selection Guide P a g e 12 VMX - H - __ - __ - _ D VMX-H Series Deadfront Max Amps. Disconnect Line Voltage FS: 21A-45A (Fused Switch) CB: 55A-600A (Circuit Breaker) 1 = 208V, 2 = 240V 4 = 480V, 5 = 575V Max Amps Fused Switch/ Circuit Breaker 208V / HP 240V / HP 480V / HP List Price $ 575V / HP List Price $ 21 30A FS 7.5 7.5 15 4,920 10-15 5,413 27 60A FS 10 10 25 5,040 20 5,544 40 60A FS 10 15 30 5,100 25 5,610 45 60A FS 15 20 40 5,400 30 5,940 55 100A CB 20 25 50 5,700 40 6,270 68 100A CB 25 30 60 5,878 50 6,466 80 150A CB 30 30 75 6,320 50 6,952 96 150A CB 30 30 75 6,962 60 7,658 125 225A CB 40 60 100 7,356 75 8,091 156 225A CB 60 75 150 8,520 100 9,372 220 400A CB 60 125 150 10,515 150 11,566 248 400A CB 100 150 250 11,184 200 12,303 312 400A CB 125 150 300 12,696 250 13,966 400 600A CB 125 200 300 13,756 300 15,132 480 600A CB 150 200 400 18,660 500 20,526 600 800A CB 150 200 500 22,920 600 25,212 Consult factory for larger models. NOTES: 1 – Size the Soft Starter based on the actual motor nameplate FLA. 2 – The above data is based on the NEC Table 430-150, full load current for 3 phase motors. 3 – The units listed are rated for 500% overload capacity for 60 sec., 1.15 SF. 4 – Enclosed units include line + load lugs. 5 – 500HP rating with 1.0 SF. Motortronics Product Selection Guide P a g e 13 VMX Configured Dimensions and Weights VMX-S Model VMX-H Model Size VMX-S-18-FS VMX-S-28-FS VMX-S-39-FS VMX-H-21-FS VMX-H-27-FS 1 1 1 VMX-S-48-FS VMX-S-62-CB VMX-S-78-CB VMX-S-92-CB VMX-S-112-CB VMX-S-150-CB VMX-H-40-FS VMX-H-45-FS VMX-H-55-CB VMX-H-68-CB VMX-H-80-CB VMX-H-96-CB 1 1 1 1 1 1 VMX-S-160-CB VMX-S-210-CB VMX-S-275-CB VMX-S-305-CB VMX-S-361-CB VMX-S-450-CB VMX-H-125-CB VMX-H-156-CB VMX-H-220-CB VMX-H-248-CB VMX-H-312-CB VMX-H-400-CB 1 2 2 2 2 2 VMX-S-480-CB VMX-S-550-CB VMX-S-600-CB VMX-S-862-CB VMX-S-900-CB VMX-S-1006-CB VMX-H-480-CB VMX-H-600-CB VMX-H-690-CB VMX-H-800-CB VMX-H-960-CB 2 2 2 3 3 3 VMX-S-1250-CB VMX-H-1080-CB 3 Shipping Weight lbs (kg) 116 (53) 120 (55) 125 (57) 350 (159) Consult Factory Frame Size NEMA 4/12 Enclosure Dimensions in inches (mm) HxWxD 1 Wall Mount 37 x 15 x 12 (934 x 381 x 305) 2 Wall Mount 48 x 33 x 16 (1219 x 838 x 406) 3 Floor Standing 92 x 36 x 30 (2337 x 914 x 762) NOTE: Dimensions and weights subject to change. Motortronics Product Selection Guide P a g e 14 VMX Configured Outline Dimensions Motortronics Product Selection Guide P a g e 15 VMX Series Accessories & Spare Parts Optional Lug Kits ** Model Number Wire Size Model List Price $ 71-0228 71-0229 71-0230 71-0231 71-0232 71-0251 # 14 to # 4 (1 per phase) # 14 to 1/0 (1 per phase) # 14 to 3/0 (1 per phase) # 6 to 250 MCM (2 per phase) # 6 to 500 MCM (2 per phase) # 6 to 600 MCM (3 per phase) VMX-18 to VMX-48 VMX-62 to VMX-112 VMX-150 to VMX-160 VMX-210 to VMX-361 VMX-450 to VMX-600 VMX-862 to VMX-900 33 55 110 165 220 605 71-0252 # 6 to 600 MCM (4 per phase) VMX-1006 to VMX-1250 660 ** Includes lugs for all 6 termination points (Line + Load) Printed Circuit Boards & Accessories Item Keypad / CPU Assembly Main Power Board Model Number Description VMX-KP-CPU-XXXX* VMX-KP-CPU-XXXX* VMX-KP-CPU-XXXX* VMX-KP-CPU-XXXX* VMX1000-PWR VMX1001-PWR VMX1002-PWR VMX1003-PWR VMX Keypad/CPU/I/O board assembly (specify amperage when ordering) Main Power PC Board Model List Price $ VMX-18 to VMX-48 VMX-62 to VMX-112 VMX-150 to VMX-160 VMX-210 & above VMX-18 to VMX-48 VMX-62 to VMX-112 618 642 650 650 336 350 VMX-150 to VMX-160 VMX-210 to VMX-1250 370 410 Cable assembly with connectors on each end for remote mounting Remote Display Kit VMX-KP12-KIT2-1 VMX-KP12-KIT2-2 VMX-KP12-KIT2-3 VMX-KP12-KIT-1 VMX-KP12-KIT-2 NEMA 12 Kit with 1m Cable NEMA 12 Kit with 2m Cable NEMA 12 Kit with 3m Cable NEMA 12 Kit with 1m Cable NEMA 12 Kit with 2m Cable VMX-KP12-KIT-3 NEMA 12 Kit with 3m Cable 140 160 170 150 175 VMX-18 to VMX-48 VMX-62 and Above 180 Replacement Contactors* Model Number Model 34-GMC-220 34-GMC-400 VMX-210-BP to VMX-275-BP VMX-361-BP to VMX-440-BP 34-600-600-VC 34-GMC-800 34-AF1350 VMX-550-BP to VMX-600-BP VMX-718-BP to VMX-900-BP VMX-1006-BP to VMX-1250-BP List Price $ 983 1,426 3,575 3,960 Contact Factory * Specify unit amperage rating. * Models rated 160A and below are not designed for field replacement of the integral contactor. Motortronics Product Selection Guide P a g e 16 VMX Configured Series Options Model Number Description List Price $ Dual ramp option, includes 2-position switch 132 Option B Jog option, includes run/jog Switch 165 Option H Enclosure heater with thermostat 550 Option SA Surge Suppressor 550 Option OL Additional overload relay for backup in X-line mode 330 Option RX RX Series motor protection/metering relay 715 Option X-LINE Soft – Off – X-Line Switch 165 Option SHIELD Bolt on Sun Shield 385 Option AA NOTE: VMX-62 thru VMX-160 are provided with terminating bus tabs as standard. Motortronics Product Selection Guide P a g e 17 DXT SERIES ADVANCED DIGITAL SOFT STARTER 208 - 575V, 39 - 1250 Amps, 10 - 1125 HP DXT Series “Medium Voltage features in a low voltage starter" • Advanced Soft Starter Features • Thermal Model Motor Protection • True Motor Power Monitoring • Voltage, Current and Power Metering • Flexible Control Features The DXT Series is a high-end digitally programmable solid state reduced voltage soft starter. This heavy duty starter provides reduced voltage, stepless soft starting of 3-phase AC induction motors, protecting mechanical components from excessive torque stress and electrical systems from the effects of high motor inrush currents. The DXT Series includes advanced motor and load protection features just like those found in expensive motor protection relays. These include retentive thermal memory, dynamic reset capacity, true thermal modeling, separate trip curves for start and run protection, overload alarm, etc. But in the case of the DXT Series, these features are built in as standard features, providing a cost effective and reliable motor starting and protection scheme for your critical motor applications. The power of the DXT Series is in the CPU, a microprocessor based protection and control system for the motor and starter assembly. The CPU uses Phase Angle Firing of the SCRs to apply a reduced voltage to the motor, and then slowly and gently increases torque through control of the voltage and current until the motor accelerates to full speed. This starting method lowers the starting current of the motor, reducing electrical stresses on the power system and motor. It also reduces peak starting torque stresses on both the motor and load mechanical components, promoting longer service life and less downtime. The DXT Series features an easy to use interface operator for programming and status indication. It includes a large tactile feedback keypad, LED status indicators and a 2 line x 20 character backlit display using plain English text readout. In addition to programming the standard parameters such as starting torque, ramp time, current limit, dual ramp and decel control, other features like programmable overload trip curves (NEMA/UL Classes 5 - 30), starts-per-hour, time between starts and coast down/back spin lockout protection can also be programmed for your specific application needs. Motortronics Product Selection Guide P a g e 18 DXT Series (Module) Model Max Amps 208V / HP 230V / HP 460V / HP 575V / HP List Price $ DXT-39 39 10 - 25 30 3,313 DXT-48 48 10 15 30 40 3,423 DXT-62 62 15 20 40 50 3,632 DXT-78 78 20 25 50 60 3,864 DXT-92 92 25 30 60 75 4,349 DXT-120 120 30 40 75 100 4,712 DXT-150 150 40 50 100 125 4,767 DXT-180 180 50 60 125 150 5,450 DXT-220 220 60 75 150 200 5,803 DXT-288 288 75 100 200 250 6,244 DXT-360 360 100 125 250 300 7,032 DXT-414 414 125 150 300 350 7,049 DXT-476 476 - - 350 400 7,623 DXT-550 550 150 200 400 500 7,986 DXT-718 718 200 250 500 600 9,397 DXT-862 862 250 300 600 700 12,143 DXT-1006 1006 300 350 700 800 14,081 DXT-1150 1150 350 400 800 900 19,320 DXT-1200 1200 400 450 900 1000 21,955 DXT-1250 1250 450 500 1000 1125 24,954 DXT-39 thru DXT-120 includes a Shunt Rated Bypass. NOTES: 1. 2. Units require an external 120 VAC control circuit. (Specify 240 VAC if required) The units listed are rated for 500% capacity for 60 sec., 1.15 SF Motortronics Product Selection Guide P a g e 19 DXT Series Dimensions Enclosure Overall Dimensions (Inches) Model Number Mounting Dimensions ( Inches) A B C D E F DXT-39 to DXT-120 16.5 10 10 15.9 9 0.28 DXT-150 to DXT-180 20 20.1 12 18.5 17.5 0.44 DXT-220 to DXT-288 27 20.1 11.2 25.5 17.5 0.44 DXT-360 to DXT-550 29.5 20.1 11.5 25.5 17.5 0.44 DXT-718 to DXT-1006 45 33 12.8 43.3 31.3 0.44 DXT-1150 to DXT-1250 33 33 15.2 31.2 31.2 0.44 PANEL Motortronics Product Selection Guide P a g e 20 Communications Software & Modules MLINK - Monitoring / Programming Software Series Description List Price $ VMX Low Voltage Starters Free DXT Low Voltage Starters Free MVC Medium Voltage Starters Free Motor Protection Relay Free Motor RTD Module Free VCM Variable Frequency Drive Free MT Variable Frequency Drive Free RX TE-RTD12 Download from www.motortronics.com Series 64-VS1 Description Communication Module for Soft Starters, AC Drives and Motor Protection Relays gives users web-based access to their system using a standard internet web-browser. Standard built-in features include data-logging, alarm handling, monitoring and control. The VS1-MT can be configured in just a matter of minutes and is compatible with any 3rd party device that supports MODBUS RTU over RS232/RS485 or MODBUS/TCP over Ethernet. Can also be used as a communication gateway for connection to PLC systems and simultaneously monitor/log soft starters and AC drives via your standard web-browser. List Price $ 1,600 This module can also be used as an Ethernet MODBUS/TCP to MODBUS RTU Communication gateway for connection to PLC systems and soft starters and AC Drives. 64-VS2 Ethernet Modbus TCP Communication Module for MVC Plus, DXT, VMX, RX and TE-RTD12 products. 1,400 64-MLINK-01K Software Kit includes USB to RS485 Converter and MLINK software for programming, monitoring and startup of the MVC Plus. 500 64-AB7007 Ethernet/IP Communication Module for MVC Plus, DXT, VMX, RX and TE-RTD12 products. 3,500 64-GWY-500-B Profibus DP Communication Module for MVC Plus, DXT, VMX, RX and TE-RTD12 products. 3,500 Motortronics Product Selection Guide P a g e 21 RX Series Motor Protection “The prescription for a healthy motor" • “Thermal Model” Motor Protection • True Motor Power Monitoring • Voltage, Current and Power Metering • Flexible Control Features • Priced Right Protect your 3 phase motors from: -Line power problems: Single Phasing Phase Reversal, Voltage Imbalance -Thermal Overload (i²t), Class 5 - 30 -Equipment Ground Fault -Current Imbalance -Jammed Load / Locked Rotor -Broken shaft / belt / loss of prime -Over / Under Voltage -Low / High Power Factor -Short Cycling, Too Many Starts per Hour -Back-Spin Restart Lockout -Excessive Run Time -Acceleration / Incomplete Sequence -Over / Under Frequency from a Generator Advanced Technology for Maximum Motor and System Protection The RX Series uses Thermal Modeling software normally found only in the most sophisticated Motor Protection Relays. This software keeps track of power related issues occurring in the motor circuit that contribute to causing a thermal overload. If there is a power loss, a unique combination of non-volatile memory and a real-time clock ensure that this protection is in effect when power is restored. Should an overload occur, the RX Series is intelligent enough to make sure that it can only be reset when the motor is sufficiently cooled down and is ready to start again successfully. Voltage input features allow true Motor Load Monitoring, not just current, along with Power Factor, kVA and monitoring. Built-in Flexible Control Features Provide Cost and Space Savings A 24Hr/ / 7Day Real Time Clock allows for additional features that can eliminate the need for other discrete devices. Duty cycle can be controlled by using the Starts/Hour and Minimum Time Between Starts features, plus a Coast-Down / Backspin timer can prevent restarting while a motor is spinning backwards. Simple Batch Time processes of up to 7 events can be programmed for daily, multi-day or weekly operations without the need for an external time clock. A Restart Delay timer allows staggered restarting of multiple units as well. Add Metering and Communications to New or Existing Starters Metering for Three Phase Currents, Voltages, kW, kVA, kVAR, Power Factor, Frequency, kWH, Elapsed Run Time, Run Cycle Count, Lock-Out Time, Reset Time and Remaining Thermal Capacity are all included, and can be both read on the display and communicated via the built-in RS485 Modbus RTU communication. Motortronics Product Selection Guide P a g e 22 RX Series Motor Protection and Options RX MOTOR PROTECTION SERIES Model Number Description List Price $ RX-5 5A, CT fed relay 550 RX-KP12-KIT-2 NEMA 4/12 Remote keypad kit includes 2 meter DB9 Serial Cable, Gasket and instructions 75 ZCT Zero Sequence Relay 1,300 TE-RTD12 Relay device adds advanced RTD and Current monitoring capability. 1,500 Motortronics Product Selection Guide P a g e 23 Current Transformers for the RX Series 11 - 2 RL Windows Size 2 = 1.05 Inch 56 = 2.06 Inch 8 = 3.25 Inch - 500 Style Ratio RL = Round with Leads SFT = Sq w/ Terminals and Feet SHT = Sq with Terminals 500 = 50:5 / 750 = 75:5 101 = 100:5 / 151 = 150:5 201 = 200:5 / 251 = 250:5 301 = 300:5 / 401 = 400:5 501 = 500:5 / 601 = 600:5 751 = 750:5 / 801 = 800:5 102 = 1000:5 / 122 = 1200:5 152 = 1500:5 / 162 = 1600:5 202 = 2000:5 Current Transformers Model Number Current Ratio Window (Inches) List Price $ (Per CT) 2RL 50:5 thru 300:5 1.05 24 2SFT 50:5 thru 400:5 1.05 26 56RL 50:5 thru 500:5 2.06 31 56RL 600:5 thru 1200:5 2.06 39 56SFT 50:5 thru 1200:5 2.06 31 8RL 200:5 thru 1000:5 3.25 62 8RL 1200:5 thru 1500:5 3.25 70 8RL 1600:5 thru 2000:5 3.25 92 8SHT 200:5 thru 1000:5 3.25 65 8SHT 1200:5 thru 1500:5 3.25 89 8SHT 1600:5 thru 2000:5 3.25 93 NOTE: Prices listed above are for a single CT. A quantity of 3 is required for the RX Relay. Motortronics Product Selection Guide P a g e 24 RX Current Transformers Dimensions Motortronics Product Selection Guide P a g e 25 RX - 5 Dimensions Motortronics Product Selection Guide P a g e 26 RX - KP12 – KIT – 2 Dimensions Motortronics Product Selection Guide P a g e 27 ZCT Options Dimensions Motortronics Product Selection Guide P a g e 28 TE-RTD12 Motor RTD Monitor Series TE-RTD12 Series The TE-RTD12 Relay device adds advanced RTD and Current monitoring capability to your new or existing motor system. The TE-RTD12 Relay device offers 12 built-in RTD inputs, 3 programmable output relays (5A), 2 isolated analog inputs (420mA), 3 isolated digital inputs,1 isolated analog output (420mA) and differential current feedback monitoring. A built-in RS485 (2 wire) communication port allows for use with a master device (PLC / SCADA / Operator Interface) for the purpose of programming and monitoring. Programmable relay outputs are provided that can be set to a system function or for use as a global Alarm or Trip based on temperature readout. Temperature readout and programming can be entered in degrees Celsius or Fahrenheit. A built-in event recorder stores fault information of current and past events with date and time-stamp. The TE-RTD12 Relay device can be mounted on a back panel using the mounting bracket or DIN-Rail mount. Control Voltage: 110 - 240Vac Nominal 50/60Hz Inputs: 12 RTD inputs (Pt100, Ni100, Ni120, Cu10), 3 CT inputs for differential CT’s 2 isolated 4-20mA analog inputs, 3 isolated Digital Inputs Outputs: 3 programmable form C Relays with 5A contact rating, One isolated 4-20mA analog output Keypad: Two 4-digit displays, one for the RTD name (St1, St2, …) and one for the temperature. 1 green ‘OK’ LED, 1 yellow ‘ALARM’ LED, 1 red ‘TRIP’ LED and 3 Relay LED’s. 7 pushbuttons: 4 arrows, 1 ‘Function’, 1 ‘Enter’ and a ‘Reset’ button Differential CT’s: Primary 5-2000A, Secondary 1A or 5A, Alarm and Trip Levels OFF, 5% to 90 % of CT value Resolution/Accuracy: Analog Inputs better than 1%, Analog Outputs better than 0.5% Communication Port: 2 Wire RS-485, MODBUS RTU I/O Terminals: Removable terminal blocks Temperature: Operating 32ºF – 122ºF / 0ºC to 50ºC, Storage -4ºF – 176ºF / -20ºC to 80ºC Humidity: 10% to 90% (non-condensing) Motortronics Product Selection Guide P a g e 29 Model Number Description Relay device adds advanced RTD and Current monitoring capability. TE-RTD12 TE-RTD12-KP12-PTB-KIT List Price $ 1,500 300 Remote keypad kit Model Number Dimensions (Inches) - H x W x D TE-RTD12 8.86 x 6.19 x 3.06 Mounting: Use the designated mounting holes to mount the TE-RTD12 in the designated area of your system. Motortronics Product Selection Guide P a g e 30 Current Transformers 600V ANSI and Non-ANSI Rated CTs 13 14, 15, 16 SFT Frequency: 50 - 400 Hz 1A 1B Insulation Level: 600 Volts, 10 kV BIL full wave Application: With Ammeters, wattmeters, cross current compensation, energy management systems, instrumentation, relay and Metering. Model Number Configuration 11 - 2 RL - 500 Model Number 2 SFT 2 SHT 2 RL 5 SFT 5 SHT 5 RL 5 DRL 56 SFT 56 RL Ratio Style RL = Round with Leads SFT = Sq w/ Terminals and Feet SHT = Sq with Terminals 500 = 50:5 / 750 = 75:5 101 = 100:5 / 151 = 150:5 201 = 200:5 / 251 = 250:5 301 = 300:5 / 401 = 400:5 501 = 500:5 / 601 = 600:5 751 = 750:5 / 801 = 800:5 102 = 1000:5 / 122 = 1200:5 152 = 1500:5 / 162 = 1600:5 202 = 2000:5 6 SFT 63A SFT 7 SFT CT Images shown for illustration purposes only. 6 SHT 63B RT 6 RL 63C RT 7 SHT 7 RL 76 SFT Motortronics Product Selection Guide P a g e 31 Visit www.motortronics.com for Specification Sheets Model Number Current Ratio Current Transformers Window (Inches) List Price $ 13 500 TURNS 0.56 46 13 1000 TURNS 0.56 56 13 2000 TURNS 0.56 60 10SFT 50:5 THRU 300:5 0.94 64 2DARL 50:5 THRU 300:5 1 70 14 50:5 THRU 100:5 0.50 44 15SFT 50:5 THRU 200:5 0.94 56 1A 50:5 THRU 250:5 0.64 44 1B 50:5 THRU 250:5 0.64 48 2DRL 50:5 THRU 600:5 1 64 2RL 50:5 THRU 300:5 1.05 48 2RL 400:5 THRU 500:5 1.05 48 2SFT 50:5 THRU 400:5 1.13 52 2SHT 50:5 THRU 300:5 1.13 72 5RL 50:5 THRU 500:5 1.56 60 5RL 600:5 THRU 1200:5 1.56 74 5RL 1300:5 THRU 2400:5 1.56 74 5SFT 50:5 THRU 500:5 1.56 64 5SFT 600:5 THRU 1200:5 1.56 78 5SHT 50:5 THRU 500:5 1.56 64 5SHT 600:5 THRU 1200:5 1.56 78 5DRL 50:5 THRU 500:5 1.56 70 5DRL 600:5 THRU 1200:5 1.56 86 56 50:5 THRU 500:5 2.06 62 56 600:5 THRU 1200:5 2.06 78 56RL 50:5 THRU 500:5 2.06 62 56RL 600:5 THRU 1200:5 2.06 78 56RL 1400:5 THRU 3200:5 2.06 78 56SFT 50:5 THRU 500:5 2.06 62 56SFT 600:5 THRU 1200:5 2.06 62 6RL 100:5 THRU 600:5 2.06 68 Motortronics Product Selection Guide P a g e 32 Visit www.motortronics.com for Specification Sheets Model Number Current Ratio Current Transformers Window (Inches) List Price $ 6RL 750:5 THRU 1500:5 2.06 86 6SFT 100:5 THRU 600:5 2.06 70 6SFT 700:5 THRU 1500:5 2.06 88 6SHT 100:5 THRU 600:5 2.06 70 6SHT 750:5 THRU 1500:5 2.06 88 7RL 100:5 THRU 800:5 2.50 70 7RL 1000:5 THRU 1600:5 2.50 94 7SFT 100:5 THRU 800:5 2.50 72 7SFT 1000:5 THRU 1600:5 2.50 104 7SHT 100:5 THRU 800:5 2.50 72 7SHT 1000:5 THRU 1600:5 2.50 104 76RL 200:5 THRU 800:5 3 72 76RL 1000:5 THRU 1800:5 3 104 76RL 2000:5 3 124 76SFT 200:5 THRU 800:5 3 72 76SFT 1000:5 THRU 1800:5 3 104 76SFT 2000:5 3 124 76SHT 100:5 THRU 300:5 3 144 76SHT 400:5 THRU 800:5 3 178 5ARL 50:5 THRU 500:5 1.56 68 5ARL 600:5 THRU 1200:5 1.56 84 5ASFT 50:5 THRU 500:5 1.56 110 5ASHT 600:5 THRU 1200:5 1.56 86 5ASFT 50:5 THRU 500:5 1.56 72 5RBT 50:5 THRU 500:5 1.56 68 5RBT 600:5 THRU 1200:5 1.56 84 5DARL 50:5 THRU 600:5 1.56 80 5DARL 750:5 THRU 1000:5 1.56 100 6ARL,6ASHT, 6ASFT 100:5 THRU 600:5 2.06 76 6ARL,6ASHT, 6ASFT 750:5 THRU 1500:5 2.06 106 Motortronics Product Selection Guide P a g e 33 Visit www.motortronics.com for Specification Sheets Model Number Current Ratio Current Transformers Window (Inches) List Price $ 7ARL 50:5 THRU 600:5 2.50 80 7ARL 750:5 THRU 1600:5 2.50 114 7ASFT 50:5 THRU 600:5 2.50 80 7ASFT 750:5 THRU 1600:5 2.50 114 7ASHT 50:5 THRU 600:5 2.50 80 7ASHT 750:5 THRU 1600:5 2.50 114 8RL 200:5 THRU 1000:5 3.25 124 8RL 1200:5 THRU 1500:5 3.25 140 8RL 1600:5 THRU 2500:5 3.25 184 8RL 3000:5 3.25 220 8RL 3200:5 THRU 4000:5 3.25 260 8SHT 200:5 THRU 1000:5 3.25 180 8SHT 1200:5 THRU 1500:5 3.25 194 8SHT 1600:5 THRU 2500:5 3.25 202 8SHT 3000:5 3.25 228 8SHT 3200:5 THRU 4000:5 3.25 272 19RL 300:5 THRU 600:5 4.25 120 19RL 750:5 THRU 1200:5 4.25 126 19RL 1500:5 THRU 2000:5 4.25 138 19RL 2500:5 THRU 3000:5 4.25 148 19SHT 300:5 THRU 600:5 4.25 120 19SHT 750:5 THRU 1200:5 4.25 126 19SHT 1500:5 THRU 2000:5 4.25 138 19SHT 2500:5 THRU 3000:5 4.25 148 64 50:5 THRU 500:5 1.56 78 65 50:5 THRU 600:5 2 92 65 750:5 THRU 1500:5 2 110 66 50:5 thru 800:5 2.50 104 100 200:5 thru 600:5 4 156 100 800:5 4 170 100 1000:5 thru 1200:5 4 212 Motortronics Product Selection Guide P a g e 34 Visit www.motortronics.com for Specification Sheets Model Number Current Ratio Current Transformers Window (Inches) List Price $ 100 1500:5 THRU 2000:5 4 246 100 2500:5 THRU 3000:5 4 296 120 200:5 THRU 600:5 5.75 184 120 800:5 5.75 198 120 1000:5 THRU 1200:5 5.75 234 120 1500:5 THRU 2000:5 5.75 252 120 2500:5 THRU 3000:5 5.75 268 120 3500:5 THRU 4000:5 5.75 314 125 600:5 THRU 1200:5 6.31 196 125 1500:5 THRU 2000:5 6.31 214 125 2500:5 THRU 3000:5 6.31 228 125 3500:5 THRU 5000:5 6.31 266 126 400:5 THRU 1200:5 8.25 292 126 1500:5 THRU 2000:5 8.25 320 126 2500:5 THRU 3000:5 8.25 338 126 3200:5 THRU 4000:5 8.25 380 126 5000:5 8.25 400 135 50:5 THRU 750:5 5.75 378 135 800:5 THRU 1500:5 5.75 388 135 1600:5 THRU 2000:5 5.75 406 135 2500:5 THRU 3000:5 5.75 428 135 3200:5 THRU 4000:5 5.75 492 135 5000:5 5.75 512 140 50:5 THRU 600:5 8.13 400 140 800:5 8.13 412 Motortronics Product Selection Guide P a g e 35 Visit www.motortronics.com for Specification Sheets Current Transformers Model Number Current Ratio Window (Inches) List Price $ 140 1000:5 THRU 1200:5 8.13 426 140 1500:5 THRU 2000:5 8.13 440 140 2500:5 THRU 3000:5 8.13 496 140 4000:5 8.13 530 140 5000:5 8.13 620 140 6000:5 8.13 738 170 200:5 THRU 600:5 4.25 120 170 750:5 THRU 800:5 4.25 134 170 1000:5 THRU 1200:5 4.25 162 170 1500:5 THRU 2000:5 4.25 200 170 2500:5 THRU 3000:5 4.25 234 170 3500:5 THRU 4000:5 4.25 264 170RL 750:5 THRU 800:5 4.25 134 180SHT 75:5 THRU 600:5 4.25 100 180SHT 750:5 THRU 800:5 4.25 114 180SHT 1000:5 THRU 1200:5 4.25 142 180SHT 1500:5 THRU 2000:5 4.25 178 180SHT 2500:5 THRU 3000:5 4.25 214 180SHT 3500:5 THRU 4000:5 4.25 242 191 100:5 THRU 400:5 1.25 138 192 100:5 THRU 500:5 1.75 128 194 100:5 THRU 800:5 2.50 104 194 1000:5 THRU 1200:5 2.50 138 194 1500:5 THRU 1600:5 2.50 154 195 200:5 THRU 800:5 3.06 116 Motortronics Product Selection Guide P a g e 36 Visit www.motortronics.com for Specification Sheets Current Transformers Model Number Current Ratio Window (Inches) List Price $ 195 1000:5 THRU 1200:5 3.06 160 195 1500:5 THRU 2000:5 3.06 178 300 50:5 THRU 1000:5 3.75 194 300 1200:5 THRU 2000:5 3.75 224 197 400:5 THRU 800:5 3.12 116 197 1000:5 THRU 1200:5 3.12 160 197 1500:5 THRU 2000:5 3.12 178 780 50:5 THRU 600:5 6.50 456 780 750:5 THRU 1500:5 6.50 490 780 1600:5 THRU 3000:5 6.50 516 780 3200:5 THRU 4000:5 6.50 544 781 600:5MR 6.50 616 781 1200:5MR 6.50 676 781 2000:5MR 6.50 684 781 3000:5MR 6.50 690 781 4000:5MR 6.50 704 785 50:5 THRU 600:5 6.50 846 785 750:5 THRU 1500:5 6.50 908 785 1600:5 THRU 2500:5 6.50 938 785 3000:5 THRU 4000:5 6.50 990 786 600:5MR 6.50 1006 786 1200:5MR 6.50 1068 786 2000:5MR 6.50 1098 786 3000:5MR 6.50 1140 Motortronics Product Selection Guide P a g e 37 MVC Series Medium Voltage Starters MVC Plus Series Soft start & protect any AC motor Motor and starter protection is taken to a new level by combining a high-end motor protection relay with a heavy duty solid state starter. Flexible control features and selectable ramping profiles to match any application... no need to compromise performance. High level circuit isolation via fiber optics (standard on all units) for safety and power quality immunity. Sealed NEMA 12 enclosures are standard equipment, not an expensive option. The MVC Plus Series starter is designed to start AC motors in any fixed speed application. It provides maximum protection with "True Thermal Modeling," while allowing smooth, stepless control of acceleration and deceleration. The MVC Plus Series guarantees power control and protection for your most important assets. Heavy-duty attitude highest rated power devices for maximum current carrying capacity. Rated at 500% for 60 seconds, the MVC Plus Series starter will never be the limiting factor in your application. Powerful sustained gate pulse insures reliable SCR firing without reactors (unlike "wimpy" pulse train designs that require a reactor to prevent SCR and motor damage) . Features Advanced motor protection relay and ramp features programmable via the keypad or a laptop computer. Fiber optically isolated low voltage compartment with up to 110kV BIL rating for safety and reliability. Built-in 120V control power transformer; voltage and current metering. Load-break / fault-make rated disconnect switch with door safety interlocking. Visible grounding bar for safe operation. Coordinated motor fuses with blown fuse indicators. Line isolation vacuum contactor. Fully rated bypass contactor for increased thermal capacity and optional across-the-line starting. Heavy duty SCR stack assemblies with ring transformer isolation for reliable SCR gate firing. RTD Option accepts up to 12 RTD inputs. Zero sequence ground fault protection option. Top entry, bottom exit with room for stress cones. Removable entry plates for easy connections. NEMA 12 gasketed enclosure (NEMA 3R optional). Advanced Protection True Thermal Modeling monitors the motor for excessive thermal conditions due to starting, running and even ambient conditions. Retentive Thermal Memory for continuous overload protection even after a complete power loss. MVC Plus remembers the last thermal condition of the motor, observes the off time via a real-time clock and adjusts the thermal model accordingly. Non-Volatile Memory stores the thermal memory without the need for batteries. True Time Thermal Tracking adjusts the thermal model for different cooling rates based on motor temperature, running state or power loss. Dynamic Reset Response Reset is only allowed after the motor has sufficient thermal capacity for a successful restart. Thermal Model Biasing adjusts for heating effects of phase current imbalance or optional RTD inputs. Flexible Setup Choose the level of overload protection. Programmable Trip Classes selectable from NEMA/UL Classes 5 - 30. Dual Mode Protection separate trip curves for start and run modes (example: Class 20 for start, Class 10 for run). Warning Levels can be programmed and assigned to one of six built-in output relays. Custom Trip Curve programmable based on the motor manufacturer’s data Remote or Automatic Overload Reset can be activated for unattended operations. Motortronics Product Selection Guide P a g e 38 MVC Plus Series Model Ratings MVC Plus Series Model Ratings COMPLETE STARTER CLASS E-2 CONTROLLER (Motor FLA x Service Factor = Max Amps) Max Amps Nominal HP Nominal kW MVC4-23100-E-SWG 100 350 261 MVC4-23200-E-SWG 200 700 522 400 1,400 1044 MVC4-23600-E-SWG 630 2,200 1,300 MVC4-23800-E-SWG 800 2,800 1,600 MVC4-33100-E-SWG 100 500 373 MVC4-33200-E-SWG 200 1,000 746 400 2,000 1,492 MVC4-33600-E-SWG 630 3,150 2,350 MVC4-33800-E-SWG 800 4,000 2,984 MVC4-41100-E-SWG 100 600 448 MVC4-41200-E-SWG 200 1,250 933 400 2,500 1,865 630 4,000 2,984 MVC4-41800-E-SWG 800 5,000 3,730 MVC4-411000-E-SWG 1,000 6,350 4,737 MVC4-66100-E-SWG 100 1,000 746 MVC4-66200-E-SWG 200 2,000 1,492 400 4,000 2,984 630 6,350 4,737 MVC4-66800-E-SWG 800 8,000 5,968 MVC4-661000-E-SWG 1,000 10,000 7,460 MVC4-69100-E-SWG 100 1,000 746 MVC4-69200-E-SWG 200 2,100 1,567 400 4,200 3,133 630 6,650 4,961 MVC4-69800-E-SWG 800 8,000 5,968 MVC4-691000-E-SWG 1,000 10,500 7,833 Model Number MVC4-23400-E-SWG MVC4-33400-E-SWG MVC4-41400-E-SWG MVC4-41600-E-SWG MVC4-66400-E-SWG MVC4-66600-E-SWG MVC4-69400-E-SWG MVC4-69600-E-SWG Nominal Voltage 2300 3300 4160 6600 6.9kV Approx. Dimensions: H x W x D (in) List Price $ 35,000 92.5 x 36 x 30 37,000 38,500 92.5 x72 x 30 65,000 70,000 38,500 92.5 x 36 x 30 45,000 48,000 95 x 84 x 44 77,000 84,000 43,000 92.5 x 36 x 30 47,600 52,600 95 x 84 x 44 95 x 84 x 80 103,000 120,500 250,000 45,500 92.5 x 42 x 30 55,000 60,400 92.5 x 117 x 30 95 x 84 x 80 117,400 150,400 275,000 50,540 92 x 72 x 30 61,500 67,500 92.5 x 117 x 30 95 x 84 x 80 Motortronics Product Selection Guide 130,800 195,000 290,000 P a g e 39 MVC Plus Series Model MVC Plus Series Model Ratings COMPLETE STARTER CLASS E-2 CONTROLLER (Motor FLA x Service Factor = Max Amps) Approx. Dimensions: H x W x D (in) Max Amps Nominal HP Nominal kW MVC4-72100-E-SWG 100 1,100 821 MVC4-72200-E-SWG 200 2,200 1,641 400 4,400 3,282 630 7,000 5,222 MVC4-72800-E-SWG 800 8,800 6,565 MVC4-721000-E-SWG 1000 11,000 8,206 MVC4-110100-E-SWG 100 1,700 1,268 MVC4-110200-E-SWG 200 3,400 2,536 400 6,700 4,998 630 10,600 7,908 MVC4-110800-E-SWG 800 13,500 10,071 MVC4-1101000-E-SWG 1000 16,500 12,309 MVC4-138100-E-SWG 100 2,100 1,567 MVC4-138200-E-SWG 200 4,200 3,133 MVC4-138320-E-SWG 320 6,750 5,035 400 8,500 6,341 324,700 MVC4-138600-E-SWG 600 12,500 9,325 500,800 MVC4-138800-E-SWG 800 17,000 12,682 MVC4-1381000-E-SWG 1,000 21,000 15,666 Model Number MVC4-72400-E-SWG MVC4-72600-E-SWG MVC4-110400-E-SWG MVC4-110600-E-SWG MVC4-138400-E-SWG Nominal Voltage Cont. 7.2KV 11kV 13.8kV List Price $ 52,600 92 x 72 x 30 64,740 70,500 92.5 x 117 x 30 95 x 84 x 80 137,950 205,000 304,600 230,000 95 x 126 x 44 245,200 264,900 345,700 95 x 120 x 80 450,600 480,000 264,900 95 x 126 x 44 95 x 120 x 80 Motortronics Product Selection Guide 287,300 314,400 650,900 700,600 P a g e 40 MVC DOL - Full Voltage Starters The MVC DOL series full voltage starters combine the protection and monitoring capabilities of our MVC4 series soft starters with the economics of a full voltage starter. Each MVC DOL starter includes: All protection and monitoring features and functions of the MVC4 Series Soft Starter Isolated load break rated disconnect switch Interlocked door to prevent access unless main power is “OFF” Current limiting fuses 7.2kV rated main vacuum contactor 3-Phase PT/CPT for voltage metering and control power Current transformers sized for your application An isolated low voltage section The RX -5 Multifunction Motor Protection Relay MVC Plus Series Model Ratings DOL STARTER (Motor FLA x Service Factor = Max Amps) List Price $ Model Number(2) Nominal Voltage MVC4-23200-E-DOL MVC4-23400-E-DOL Max Amps Nominal HP Nominal kW 200 700 526 1,400 1052 MVC4-23600-E-DOL 630 2,200 1657 MVC4-41200-E-DOL 200 1,250 952 MVC4-41600-E-DOL 16,500 92 x 36 x 30 400 MVC4-41400-E-DOL Dimensions: H x W x D (in) 2300 92.5 x 72 x 30 400 2,500 1900 630 4,000 3000 34,200 16,500 92 x 36 x 30 4160 17,500 92.5 x 72 x 30 Motortronics Product Selection Guide 17,500 34,200 P a g e 41 MVC Plus Series Options MVC Series Accessory Pricing List Price $ Options GF Option adder for units up to 600 Amps GF Option adder for units 800 Amps and above 1,320 1,560 Emergency OL Relay Option (for use with across line start mode) 1,200 Add Contactors (Multi-motor, inline on soft start only, etc.) 2300 - 4160V 6600 / 6900V 2300 / 3300 / 4160V 6600 / 6900V 200A 400A 600A 400A 600A Reversing Contactors 200A 400A 600A 400A 600A Bus Bars & Bus Slice Kits 800A bus bars 800A Bus splice kits 1200A bus bars 1200A bus splice kits 1600A bus bars 1600A Bus splice kits 2000A bus bars 2000A bus splice kits 4,000 7,200 9,600 8,400 12,200 11,000 11,400 12,600 12,400 16,400 990 462 1,980 660 2,640 990 4,290 1,650 Incoming Sections 18" empty pull section 24" empty pull section PFC switch section Extra sections w/ LV comp Note: fuses supplied separately (C/F for pricing) 36" Wide 60" wide Switch only sections w/ LV comp (up to 5kV class) 24" wide w/ 400A switch 30" wide w/ 400A switch 36" wide w/ 400A switch 36" wide w/ 600A switch 36" wide w/ 800A switch 36" wide w/ 1200A switch Space heater w/ Thermostat (per enclosure) 2,760 3,120 C/F 4,800 7,200 10,334 11,290 11,486 18,140 19,300 21,050 400W 600W 800 1,200 Synchronous Controller (C/F for brush type & other ratings) Brushless (125VDC, 15A or less) Brush Type 24,500 C/F Motortronics Product Selection Guide P a g e 42 MVC Plus Series Options MVC Series Accessory Pricing Cont. Cont. List Price $ Pushbuttons and Pilot Lights (C/F for custom control scheme) Pushbuttons (run, stop, jog, reset, etc..) 160 Mushroom head stop PB 210 Illuminated PB (specify color & function) 320 Pilot light 230 Push to test light 300 Selector Switches (C/F for custom control scheme) H-O-A or Local-Off-Remote switch (3 position) 320 Dual Ramp Switch (2 position) 280 RTD Options: Standard Unit Options Option RTD (board & hardware only) 1500 Option RTD-Wire (same as above but wired to terminal block) 1900 RTD OEM Kit Options Option RTD-KIT, includes: DSS1000-RTD remote RTD TCB and all plug connectors (no wire) 70-RTDWIRE (12) 6' cables for above 1,825 325 Communications Bridges (Modbus is standard) Profibus DP 3,500 DeviceNet 3,500 Ethernet / IP 3,500 Miscellaneous Conformal Coating of PC boards 1,000 1kVA CPT (100-400A soft start only model) 1,600 Lightning Arrestor (6kV station class with fusing in 36" wide enclosure) 7,000 Power factor correction capacitor C/F rd 3 Party Meters and Motor Protection Relays C/F Miscellaneous Services: Certifications (Cost per model rating, contact factory for quote on other certifications) DNV (Det Norske Veritas) 10,000 ABS (American Bureau of Shipping) 3,600 Motortronics Product Selection Guide P a g e 43 MVC Plus Series Spare Parts Description / Rating Range Model Number Qty per Unit List Price $ ea. SCR/Heatsink assembly with boards (One phase assembly) see Note 1 2300V 3300V 4160V 6000/6600 V 6900/7200 V 13.8kV 100A 200A 400A 500A 600A 100A 200A 400A 500A 600A 800A 100A 200A 400A 500A 600A 800A 100A 200A 400A 600A 100A 200A 400A 600A 125A 200A 300A 600A MVC3-STK23100P MVC3-STK23200P MVC3-STK23400P MVC3-STK23500P MVC3-STK23600P MVC3-STK33100P MVC3-STK33200P MVC3-STK33400P MVC3-STK33500P MVC3-STK33600P MVC3-STK33800P MVC3-STK41100P MVC3-STK41200P MVC3-STK41400P MVC3-STK41500P MVC3-STK41600P MVC3-STK41800P MVC3-STK66200P MVC3-STK66200P MVC3-STK66400P MVC3-STK66600P MVC3-STK72100P MVC3-STK72200P MVC3-STK72400P MVC3-STK72600P MVC3-STK-130125 MVC3-STK-130200 MVC3-STK-130300 MVC3-STK-130600 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3,288 3,616 4,060 5,250 6,560 4,936 5,922 6,642 10,500 13,126 C/F 4,936 5,922 6,642 10,500 13,126 C/F 8,374 8,976 9,136 12,324 8,814 9,450 9,615 12,975 39,030 42,932 46,836 51,276 NOTES: 1 - These items are recommended as spare parts 2 – For aftermarket replacement parts, always verify correct part numbers with factory prior to ordering Motortronics Product Selection Guide P a g e 44 MVC Plus Series Spare Parts Description / Rating Range Model Number SCR(s) and Heatsink assembly 2300V (one set of 2) 25-0100-6500-23 100A 2300V (one set of 2) 25-0200-6500-23 200A 2300V (one set of 2) 25-0400-6500-23 400A 2300V (one set of 2) 25-0500-6500-23 500A 2300V (one set of 2) 25-0600-3500-23 600A 3300/4160V (one set of 4) 25-0100-6500-41 100A 3300/4160V (one set of 4) 25-0200-6500-41 200A 3300/4160V (one set of 4) 25-0400-6500-41 400A 3300/4160V (one set of 4) 25-0500-6500-41 500A 3300/4160V (one set of 4) 25-0600-3500-41 600A 6600/7200V (two sets of 4 and one set of 2) 25-0100-6500-72 100A 6600/7200V (two sets of 4 and one set of 2) 25-0200-6500-72 200A 6600/7200V (two sets of 4 and one set of 2) 25-0400-6500-72 400A 6600/7200V (three sets of 4) 25-0500-3500-72 500A 6600/7200V (three sets of 4) 25-0600-3500-72 600A 13.8kV (three sets of 4) 25-0300-6500-38 300A 13.8kV (three sets of 4) 25-0600-6500-38 600A Cont. Qty per Unit List Price $ ea. 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2,000 C/F 2,700 3,000 3,500 3,194 3,514 3,500 6,990 7,200 7,600 8,050 8,450 C/F C/F C/F C/F NOTE: For aftermarket replacement parts, always verify correct part numbers with factory prior to ordering Motortronics Product Selection Guide P a g e 45 MVC Plus Series Spare Parts Description / Rating Range Cont. Qty per Unit List Price $ ea. 3 6 6 12 9 12 18 430 430 430 430 430 430 430 1 1 1 1 2 1,272 1,300 1,272 1,760 C/F 1 1 1 1 1 960 1,300 1,376 1,760 C/F MVC3-Temp/CT-PS 3 360 MVC3-3CT 1 660 3 6 6 12 15 18 18 18 647 750 647 750 647 750 647 750 Model Number Gate Drive Transformer (Ring transformer) 2300V 3300 / 4160V 6600 / 7200V 13.8kV ≤ 400A ≥ 500A ≤ 400A ≥ 500A ≤ 400A ≥ 500A ≤ 600A 10-0090 10-0090 10-0090 10-0090 10-0090 10-0090 10-0090A Potential Transformers 2300V 3300V 4160V 6600 / 7200V 13.8kV 10-0068 10-0072-50 10-0067 10-0084 10-0103 All All All All All Control Power Transformers 2300V 3300V 4160V 6600 / 7200V 13.8kV 10-0080 10-0081 10-0083 10-0084 10-0104 All All All All All CT Boards - 100 - 400A - 600, 800A & 13.8kV Gate Drive Boards 2300V 3300 / 4160V 6600 / 7200V 13.8kV ≤ 400A ≥ 500A ≤ 400A ≥ 500A ≤ 400A ≥ 500A ≤ 300A ≥ 600A MVC3-GDF MVC3-GDFP MVC3-GDF MVC3-GDFP MVC3-GDF MVC3-GDFP MVC3-GDF MVC3-GDFP NOTE: For aftermarket replacement parts, always verify correct part numbers with factory prior to ordering Motortronics Product Selection Guide P a g e 46 MVC Plus Series Spare Parts Description / Rating Range Model Number Cont. Qty per Unit List Price $ ea. MOV Boards 2300V 3300 / 4160V 6600 / 7200V ≤ 400A ≥ 500A ≤ 400A MVC3-MOV MVC3-MOV MVC3-MOV 3 6 6 428 428 428 ≥ 500A ≤ 400A ≥ 500A MVC3-MOV MVC3-MOV MVC3-MOV 12 15 18 428 428 428 dv/dt Boards 2300V 3300 / 4160V 6600 / 7200V 13.8kV Main board, CPU board & digital controller assembly with lexan cover & harness Main board & CPU board (stacked) w/ jumper connector Digital controller with lexan cover & harness Control board RTD board ≤ 400A ≥ 500A ≤ 400A MVC3-DVDT MVC3-DVDT-5-200 MVC3-DVDT 3 6 6 540 540 540 ≥ 500A ≤ 400A ≥ 500A ≤ 300A ≥ 600A MVC3-DVDT-5-200 MVC3-DVDT MVC3-DVDT-5-200 MVC3-DVDT-150 MVC3-DVDT-5-200 12 15 18 18 36 540 540 540 540 540 All ratings MVC3-MB/CPU-KIT (Note 1) 1 4,400 All ratings MVC3-MB/CPU-MTR 1 3,400 All ratings DSS1000-COM-KIT 1 1,130 All ratings MVC3-TCB 1 570 All ratings DSS1000-RTD 1 1,500 NOTES: 1 - These items are recommended as spare parts 2 – For aftermarket replacement parts, always verify correct part numbers with factory prior to ordering Motortronics Product Selection Guide P a g e 47 MVC Plus Series Spare Parts Description / Rating Range Model Number Cont. Qty per Unit List Price $ ea. 3 3 3 3 3 3 3 3 3 642 700 1,140 510 594 948 852 900 1,476 Medium Voltage Fuses (Note 1) 2300V 3300 / 4160V FLA dependent (check unit for actual fuse rating used) 6600 / 7200V 52-9R-2400 52-12R-2400 52-18R-2400 52-9R-4800 52-12R-4800 52-18R-4800 52-9R-7200 52-12R-7200 52-18R-7200 Contactors (Contact factory for pricing on export models) 2300V-7200V 200A Vacuum 34-200-3-7200 2 5,326 400A Vacuum 34-400-3-7200 2 7,790 600A Vacuum 34-600-3-7200 2 10,992 NOTES: 1 - These items are recommended as spare parts 2 – For aftermarket replacement parts, always verify correct part numbers with factory prior to ordering Motortronics Product Selection Guide P a g e 48 MVF Series - Medium Voltage Contactors MVF Series Medium Voltage Contactors Motortronics MVF Series 7.2kV Class, ‘Non-Latching’ and ‘Latching’ Series of medium voltage three-phase vacuum contactors can be used in power systems with a rated voltage up to 7.2 kV and can be used for continuous AC operating currents of up to 400 amperes. Control voltage for the contactor is AC/DC 100~125V or AC/DC 200~230V*, including an auxiliary relay with 3 NO and 2NC contacts. Non-Latching - uses constant-on electromagnetic coils to close, and hold closed the vacuum bottle contacts. When the power to the electromagnetic coil is removed, the vacuum chamber contacts spring open (termed as; electrically held contacts or nonlatching contacts). Latching - uses separate coils and mechanisms to both close and open the vacuum bottle contacts (termed as; mechanically held or latching, contacts). Non-Latching Model Number Rated Voltage Rated Current (Amps) Configuration List Price $ 34-72-4-C-X-0-3-0-12 7.2kV 400A Fixed Mount, Dbl Terminal w/o counter, non-fused, 120VAC control. 3,058 34-72-4-C-B-F1-0-12 7.2kV 400A Draw-out, Compartment Style, nonfused, 120VAC control. 4,850 Latching Model Number Rated Voltage Rated Current (Amps) Configuration List Price $ 34-72-4-L-X-0-3-0-12 7.2kV 400A Fixed Mount, Dbl Terminal w/o counter, non-fused, 120v control. 3,058 34-72-4-L-B-F1-0-12 7.2kV 400A Draw-out, Compartment Style, non-fused, 120v control. 4,850 *For 200 – 230V control, contact factory for price and availability. Motortronics Product Selection Guide P a g e 49 MVF Series - 7.2kV MV Contactors Specifications Specification Fixed type without fuse Draw-out type without fuse 34-72-4-C-X-0-3-0-12 34-72-4-C-B-F1-0-12 Continuously energized Latched Type 34-72-4-L-X-0-3-0-12 34-72-4-L-B-F1-0-12 Rated insulation voltage (kV) 7.2 kV Rated operation voltage (kV) 6.6 kV Rated frequency (Hz) 50/60 Hz Rated current (A) 400 A Impulse withstand voltage (kV) (BIL) 60 kV Power frequency withstand voltage (kV/min) 20 kV/min Control dielectric strength (kV/min) 2 kV/min Making and breaking capability (kA) 4 kA Breaking Capacity E1 4 (50 MVA@7.2 kV) (kA, O-3min-CO-3min-CO) E2 50 @7.2 kV Peak current (kA) 1 sec 6.3 kA 30 sec 3 kA Mechanical Endurance Continuously energized 1,000,000 operations Latched 300,000 operations Control voltage(V) AC/DC 100~125 V Auxiliary contact 3 Normally Open and 2 Normally Closed Contacts Applicable load capacity Motor (kW) 3000 kW Transformer (kVA) 4000 kVA Condenser (KVAR) Weight (kg / lbs.) 2000 KVAR 19 kg / 42 lbs. Closing Holding Current (A) Current (A) Operating Time and Current Continuously Energized Type Latched Type 3 3 0.5 - Opening Current (A) 35 kg / 77 lbs. Closing Opening Time(ms) Time(ms) 4 Max. 100 Max. 100 Max. 40 Max. 25 Control Voltage Closing 85~110 % of rated voltage Opening Rated Current of Auxiliary Contact 75~110 % of rated voltage Voltage Rated Current Operation condition Altitude Relative humidity 110 VAC 220 VAC 5A 2A Less than 1,000 A.S.L Below 85 % Ambient temperature -5C ~ +40C Switching frequency Not faster than 20 operations / 1 minute Required mounting direction Horizontal or Vertical Additional Ratings Drop-out control voltage Chopping current AC/DC 25 V 1A Motortronics Product Selection Guide P a g e 50 MVF Series - 7.2kV MV Contactors Structure ① ON/OFF indicator, ON means closed condition, OFF means open condition. ② Counter The counter shows how many times the contactor has operated since it was produced. ③ Control plug. The control source is supplied through the control Jack. ④ Draw-out button ⑤ Fuse. Fuses prevent the magnification of the short-circuit current. ⑥ Fuse holder ⑦ Fuse melting detector. The fuse melting detector can show electrically whether the fuse has blown or not. ⑧ Manual checking hole. A manual checking hole is used to close the contactor manually. ⑨ Emergency trip button. Only the latched types have the trip button which is used in emergencies. ⑩ Latch device ⑪ Front cover ⑫ Name plate ⑬ Position switch. Indicates electrically whether the contactor is in the TEST or CONNECTION position. Motortronics Product Selection Guide P a g e 51 Low & Medium Voltage Transformers INDOOR POTENTIAL TRANSFORMERS Primary Voltage Range: 69V – 15.5kV Secondary Voltage: 110/220V or 120/240V CONTROL POWER TRANSFORMERS Primary Voltage Range: 2.4 – 6.9kV Secondary Voltage: 110/220V or 120/240V VT Images shown for illustration purposes only. Motortronics Product Selection Guide P a g e 52 Primary Voltage 69 – 600V Indoor Potential Transformer Low Voltage Visit www.motortronics.com for Specification Sheets Frequency: 60 Hz Insulation Level: 600V, 10 kV BIL full wave Accuracy Class: 0.6 W 1.2 x 60 Hz Weight: Approximately 7.75 lbs. Thermal Rating: 150 VA at 30ºC amb. / 100 VA at 55ºC amb. Standard Secondary Voltage: 120 Volts Model Number Rated Primary Voltage Ratio List Price $ 460-069 460-120 69 120 0.58:1 1:1 180 180 460-208 460-240 460-277 460-288 460-300 460-346 208 240 277 288 300 346 1.73:1 2:1 2.31:1 2.4:1 2.5:1 2.88:1 180 180 180 180 180 189 460-480 460-600 460i-415 460i-690 480 600 415 (50Hz) 690 (50Hz) 4:1 5:1 3.46:1 6.27:1 189 189 210 240 Motortronics Product Selection Guide P a g e 53 Primary Voltage 69 – 600V Indoor Potential Transformer Low Voltage Visit www.motortronics.com for Specification Sheets Frequency: 60 Hz Insulation Level: 600V, 10 kV BIL full wave Accuracy Class: + 1% at all burdens up to 5VA at 1.0 and 0.95 P.F. Weight: Approximately 2.5 lbs. Thermal Rating: 40 VA at 30ºC amb. / 27 VA at 55ºC amb. Standard Secondary Voltage: 120 Volts Model Number Rated Primary Voltage Ratio List Price $ 467-069 467-120 69 120 0.58:1 1:1 175 175 467-208 467-240 467-277 467-288 467-300 467-346 208 240 277 288 300 346 1.73:1 2:1 2.31:1 2.4:1 2.5:1 2.88:1 175 175 175 175 175 175 467-480 467-600 480 600 4:1 5:1 175 175 Motortronics Product Selection Guide P a g e 54 Primary Voltage 69 – 600V Indoor Potential Transformer Low Voltage Visit www.motortronics.com for Specification Sheets Frequency: 60 Hz Insulation Level: 600V, 10 kV BIL full wave Accuracy Class: + 0.6% at all burdens up to 7.5VA and + 1.5% with 20VA burden. Weight: Approximately 4 lbs. Thermal Rating: 75 VA at 30ºC amb. / 50 VA at 55ºC amb. Standard Secondary Voltage: 120 Volts Model Number Rated Primary Voltage Ratio List Price $ 468-069 468-120 69 120 0.58:1 1:1 134 134 468-208 468-240 468-277 468-288 468-300 468-346 208 240 277 288 300 346 1.73:1 2:1 2.31:1 2.4:1 2.5:1 2.88:1 134 134 134 134 134 134 468-480 468-600 480 600 4:1 5:1 134 134 Motortronics Product Selection Guide P a g e 55 Primary Voltage 69 – 600V Indoor Potential Transformer Low Voltage Visit www.motortronics.com for Specification Sheets Frequency: 60 Hz Insulation Level: 600V, 10 kV BIL full wave Accuracy Class: + 1% at all burdens up to 5 VA at 1.0 and 0.95 P.F. Weight: Approximately 4.5 lbs. Thermal Rating: 40 VA at 30ºC amb. / 27 VA at 55ºC amb. Standard Secondary Voltage: 120 Volts Model Number Rated Primary Voltage (Three Phase Input) Ratio List Price $ 2VT469-069 2VT469-120 69 120 0.58:1 1:1 258 258 2VT469-208 2VT469-240 2VT469-277 2VT469-288 2VT469-300 2VT469-346 208 240 277 288 300 346 1.73:1 2:1 2.31:1 2.4:1 2.5:1 2.88:1 258 258 258 258 258 275 2VT469-480 2VT469-600 480 600 4:1 5:1 275 275 Motortronics Product Selection Guide P a g e 56 Primary Voltage 840 – 6.6kV Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Frequency: 60 Hz Accuracy Class: 0.3 WX, 0.6M, 1.2Y at 100% rated voltage with 120V based ANSI burden Weight: Approximately 38 lbs. Thermal Rating: 700 VA total, 350 VA per phase at 30ºC amb. 450 VA total, 225 VA per phase at 55ºC amb. Standard Secondary Voltage: 120 Volts Maximum System Voltage: 5.6 kV, 60 kV BIL full wave Model Number Three Fuses Rated Primary Voltage Ratio List Price $ 3PT3-60-841FFF 3PT3-60-122FFF 3PT3-60-242FFF 840 1200 2400 7:1 10:1 20:1 1,238 1,238 1,238 3PT3-60-332FFF 3PT3-60-422FFF 3PT3-60-482FFF 3PT3-60-552FFF 3PT3-60-602FFF 3PT3-60-662FFF 3300 4200 4800 5500 6000 6600 30:1 35:1 40:1 50:1 54:1 55:1 1,210 1,210 1,302 1,302 1,302 1,302 Model Number Three Fuse Clips Only Rated Primary Voltage Ratio List Price $ 3PT3-60-841CCC 840 7:1 1,126 3PT3-60-122CCC 3PT3-60-242CCC 3PT3-60-332CCC 3PT3-60-422CCC 3PT3-60-482CCC 3PT3-60-552CCC 1200 2400 3300 4200 4800 5500 10:1 20:1 30:1 35:1 40:1 50:1 1,126 1,126 1,126 1,126 1,218 1,218 3PT3-60-602CCC 3PT3-60-662CCC 6000 6600 54:1 55:1 1,218 1,218 Motortronics Product Selection Guide P a g e 57 PTG3-1-60 & PTG3-2-60 PTW3-1-60 & PTW3-2-60 Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Frequency: 60 Hz Accuracy Class: 0.3 WXMY, 0.6M, 1.2Z at 100% rated voltage with 120V based ANSI burden. 0.3 WX, 0.6M, 1.2 Y at 58% rated voltage with 69.3 V based ANSI burden Weight: Approximately 34 lbs., unfused. Thermal Rating: 750 VA at 30ºC amb. / 500 VA at 55ºC amb. Standard Secondary Voltage: 120 Volts Maximum System Voltage: 5.6 kV, 60 kV BIL full wave Unfused Two Bushings (one bushing not shown) Two Fuses Two Bushings One Fuse One Bushing Motortronics Product Selection Guide Switchgear Style Two Bushings (one bushing not shown) P a g e 58 Primary Voltage 2.4 – 6.9kV Secondary Voltage 120V Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Model Number Unfused – One Bushing PTG3-1-60-242 PTG3-1-60-332 PTG3-1-60-422 PTG3-1-60-482 PTG3-1-60-502 Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 5000 20:1 30:1 35:1 40:1 41.66 120 110 (50Hz) 120 120 120 902 902 902 902 1,020 PTG3-1-60-552 PTG3-1-60-602 PTG3-1-60-662 PTG3-1-60-692 5500 6000 6600 6900 45.83 50.00 55.00 57.50 120 120 120 120 1,020 1,020 1,020 1,052 Model Number Single Fuse – One Bushing PTG3-1-60-242F PTG3-1-60-332F PTG3-1-60-422F PTG3-1-60-482F PTG3-1-60-502F PTG3-1-60-552F Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 5000 5500 20:1 30:1 35:1 40:1 41.66 45.83 120 110 (50Hz) 120 120 120 120 990 990 990 1,014 1,065 1,065 PTG3-1-60-602F PTG3-1-60-662F PTG3-1-60-692F 6000 6600 6900 50.00 55.00 57.50 120 120 120 1,065 1,133 1,167 Model Number Single Fuse Clip Only – One Bushing PTG3-1-60-242CS PTG3-1-60-332CS PTG3-1-60-422CS PTG3-1-60-482CS Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 20:1 30:1 35:1 40:1 120 110 (50Hz) 120 120 947 947 947 947 PTG3-1-60-502CS PTG3-1-60-552CS PTG3-1-60-602CS PTG3-1-60-662CS PTG3-1-60-692CS 5000 5500 6000 6600 6900 41.66 45.83 50.00 55.00 57.50 120 120 120 120 120 1,014 1,014 1,042 1,065 1,097 Motortronics Product Selection Guide P a g e 59 Primary Voltage 2.4 – 6.9kV Secondary Voltage 120V Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Model Number Unfused – Two Bushing PTG3-2-60-242 PTG3-2-60-332 PTG3-2-60-422 PTG3-2-60-482 PTG3-2-60-502 Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 5000 20:1 30:1 35:1 40:1 41.66 120 110 (50Hz) 120 120 120 902 902 902 902 1,020 PTG3-2-60-552 PTG3-2-60-602 PTG3-2-60-662 PTG3-2-60-692 5500 6000 6600 6900 45.83 50.00 55.00 57.50 120 120 120 120 1,020 1,020 1,020 1,052 Model Number Two Fuses – Two Bushing PTG3-2-60-242FF PTG3-2-60-332FF Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 20:1 30:1 120 110 (50Hz) 990 990 PTG3-2-60-422FF PTG3-2-60-482FF PTG3-2-60-450FF PTG3-2-60-455FF PTG3-2-60-460FF PTG3-2-60-466FF 4200 4800 5000 5500 6000 6600 35:1 40:1 41.66 45.83 50.00 55.00 120 120 120 120 120 120 990 1,014 1,065 1,065 1,065 1,133 PTG3-2-60-469FF 6900 57.50 120 1,167 Model Number Two Fuse Clips Only – Two Bushing PTG3-2-60-242CCS PTG3-2-60-332CCS PTG3-2-60-422CCS Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 20:1 30:1 35:1 120 110 (50Hz) 120 947 947 947 PTG3-2-60-482CCS PTG3-2-60-502CCS PTG3-2-60-552CCS PTG3-2-60-602CCS PTG3-2-60-662CCS PTG3-2-60-692CCS 4800 5000 5500 6000 6600 6900 40:1 41.66 45.83 50.00 55.00 57.50 120 120 120 120 120 120 947 1,014 1,014 1,042 1,065 1,097 Motortronics Product Selection Guide P a g e 60 Primary Voltage 2.4 – 6.9kV Secondary Voltage 120V Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Model Number Unfused – One Bushing PTW3-1-60-242 PTW3-1-60-332 PTW3-1-60-422 PTW3-1-60-482 PTW3-1-60-502 Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 5000 20:1 30:1 35:1 40:1 41.66 120 110 (50Hz) 120 120 120 947 947 947 947 1,065 PTW3-1-60-552 PTW3-1-60-602 PTW3-1-60-662 PTW3-1-60-692 5500 6000 6600 6900 45.83 50.00 55.00 57.50 120 120 120 120 1,065 1,065 1,065 1,097 Model Number Single Fuse – One Bushing PTW3-1-60-242F PTW3-1-60-332F Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 20:1 30:1 120 110 (50Hz) 1,035 1,035 PTW3-1-60-422F PTW3-1-60-482F PTW3-1-60-502F PTW3-1-60-552F PTW3-1-60-602F PTW3-1-60-662F 4200 4800 5000 5500 6000 6600 35:1 40:1 41.66 45.83 50.00 55.00 120 120 120 120 120 120 1,035 1,059 1,110 1,110 1,110 1,178 PTW3-1-60-692F 6900 57.50 120 1,212 Model Number Single Fuse Clips Only – One Bushing PTW3-1-60-242CS PTW3-1-60-332CS PTW3-1-60-422CS Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 20:1 30:1 35:1 120 110 (50Hz) 120 992 992 992 PTW3-1-60-482CS PTW3-1-60-502CS PTW3-1-60-552CS PTW3-1-60-602CS PTW3-1-60-662CS PTW3-1-60-692CS 4800 5000 5500 6000 6600 6900 40:1 41.66 45.83 50.00 55.00 57.50 120 120 120 120 120 120 992 1,059 1,059 1,059 1,110 1,142 Motortronics Product Selection Guide P a g e 61 Primary Voltage 2.4 – 6.9kV Secondary Voltage 120V Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Model Number Unfused – Two Bushing PTW3-2-60-242 PTW3-2-60-332 PTW3-2-60-422 PTW3-2-60-482 PTW3-2-60-502 Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 5000 20:1 30:1 35:1 40:1 41.66 120 110 (50Hz) 120 120 120 947 947 947 947 1,065 PTW3-2-60-552 PTW3-2-60-602 PTW3-2-60-662 PTW3-2-60-692 5500 6000 6600 6900 45.83 50.00 55.00 57.50 120 120 120 120 1,065 1,065 1,065 1,097 Model Number Two Fuses – Two Bushing PTW3-2-60-242FF PTW3-2-60-332FF Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 20:1 30:1 120 110 (50Hz) 1,035 1,035 PTW3-2-60-422FF PTW3-2-60-482FF PTW3-2-60-502FF PTW3-2-60-552FF PTW3-2-60-602FF PTW3-2-60-662FF 4200 4800 5000 5500 6000 6600 35:1 40:1 41.66 45.83 50.00 55.00 120 120 120 120 120 120 1,035 1,059 1,059 1,059 1,059 1,178 PTW3-2-60-692FF 6900 57.50 120 1,212 Model Number Two Fuse Clips Only – Two Bushing PTW3-2-60-242CCS PTW3-2-60-332CCS PTW3-2-60-442CCS Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 20:1 30:1 35:1 120 110 (50Hz) 120 992 992 992 PTW3-2-60-482CCS PTW3-2-60-450CCS PTW3-2-60-455CCS PTW3-2-60-460CCS PTW3-2-60-466CCS PTW3-2-60-469CCS 4800 5000 5500 6000 6600 6900 40:1 41.66 45.83 50.00 55.00 57.50 120 120 120 120 120 120 992 1,110 1,110 1,110 1,110 1,142 Motortronics Product Selection Guide P a g e 62 PTG5-1-60 & PTG5-2-60 PTW5-1-60 & PTW5-2-60 Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Frequency: 60 Hz Accuracy Class: 0.3 WXMYZ, 1.2ZZ at 100% rated voltage with 120V based ANSI burden. 0.3 WXMY, 1.2 Z at 58% rated voltage with 69.3 V based ANSI burden Weight: Approximately 85 lbs., unfused. Thermal Rating: 1500 VA at 30ºC amb. / 1000 VA at 55ºC amb. Standard Secondary Voltage: 120 Volts Maximum System Voltage: 15.5 kV, 1100 kV BIL full wave Unfused Two Bushings (one bushing not shown) Two Fuses Two Bushings One Fuse One Bushing Motortronics Product Selection Guide Switchgear Style Two Bushings (one bushing not shown) P a g e 63 Primary Voltage 7.2 – 14.4kV Secondary Voltage 120V Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Model Number Unfused – One Bushing PTG5-1-110-722 PTG5-1-110-842 PTG5-1-110-113 PTG5-1-110-123 PTG5-1-110-1322 Rated Primary Voltage Ratio Secondary Voltage List Price $ 7200 8400 11000 12000 13200 60:1 70:1 100:1 100:1 110:1 120 120 110 (50Hz) 120 120 1,521 1,521 1,521 1,521 1,521 PTG5-1-110-1382 PTG5-1-110-1442 13800 14400 115:1 120:1 120 120 1,521 1,521 Model Number Single Fuse – One Bushing PTG5-1-110-722F PTG5-1-110-842F PTG5-1-110-113F PTG5-1-110-123F PTG5-1-110-1322F PTG5-1-110-1382F Rated Primary Voltage Ratio Secondary Voltage List Price $ 7200 8400 11000 12000 13200 13800 60:1 70:1 100:1 100:1 110:1 115:1 120 120 110 (50Hz) 120 120 120 1,660 1,660 1,660 1,660 1,660 1,660 14400 120:1 120 1,660 Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 60:1 70:1 100:1 100:1 120 110 (50Hz) 120 120 1,580 1,580 1,580 1,580 5000 5500 6000 110:1 115:1 120:1 120 120 120 1,580 1,580 1,580 PTG5-1-110-1442F Model Number Single Fuse Clip Only – One Bushing PTG5-1-110-242C PTG5-1-110-332C PTG5-1-110-442C PTG5-1-110-482C PTG5-1-110-502C PTG5-1-110-552C PTG5-1-110-602C Motortronics Product Selection Guide P a g e 64 Primary Voltage 7.2 – 14.4kV Secondary Voltage 120V Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Model Number Unfused – Two Bushings PTG5-2-110-722 PTG5-2-110-842 PTG5-2-110-113 PTG5-2-110-123 PTG5-2-110-1322 Rated Primary Voltage Ratio Secondary Voltage List Price $ 7200 8400 11000 12000 13200 60:1 70:1 100:1 100:1 110:1 120 120 110 (50Hz) 120 120 1,561 1,561 1,561 1,561 1,561 PTG5-2-110-1382 PTG5-2-110-1442 13800 14400 115:1 120:1 120 120 1,561 1,561 Model Number Two Fuses – Two Bushings PTG5-2-110-722FF PTG5-2-110-842FF PTG5-2-110-113FF PTG5-2-110-123FF PTG5-2-110-1322FF PTG5-2-110-1382FF Rated Primary Voltage Ratio Secondary Voltage List Price $ 7200 8400 11000 12000 13200 13800 60:1 70:1 100:1 100:1 110:1 115:1 120 120 110 (50Hz) 120 120 120 1,700 1,700 1,700 1,700 1,700 1,700 14400 120:1 120 1,700 Model Number Two Fuse Clips Only – Two Bushings PTG5-2-110-242CC PTG5-2-110-332CC PTG5-2-110-442CC PTG5-2-110-482CC Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 60:1 70:1 100:1 100:1 120 110 (50Hz) 120 120 1,620 1,620 1,620 1,620 PTG5-2-110-502CC PTG5-2-110-552CC PTG5-2-110-602CC 5000 5500 6000 110:1 115:1 120:1 120 120 120 1,620 1,620 1,620 PTG5-2-110-1442FF Motortronics Product Selection Guide P a g e 65 Primary Voltage 7.2 – 14.4kV Secondary Voltage 120V Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Model Number Unfused – One Bushing PTW5-1-110-722 PTW5-1-110-842 PTW5-1-110-113 PTW5-1-110-123 PTW5-1-110-1322 Rated Primary Voltage Ratio Secondary Voltage List Price $ 7200 8400 11000 12000 13200 60:1 70:1 100:1 100:1 110:1 120 120 110 (50Hz) 120 120 1,561 1,561 1,561 1,561 1,561 PTW5-1-110-1382 PTW5-1-110-1442 13800 14400 115:1 120:1 120 120 1,561 1,561 Model Number Single Fuse – One Bushing PTW5-1-110-722F PTW5-1-110-842F PTW5-1-110-113F PTW5-1-110-123F PTW5-1-110-1322F PTW5-1-110-1382F Rated Primary Voltage Ratio Secondary Voltage List Price $ 7200 8400 11000 12000 13200 13800 60:1 70:1 100:1 100:1 110:1 115:1 120 120 110 (50Hz) 120 120 120 1,700 1,700 1,700 1,700 1,700 1,700 PTW5-1-110-1442F 14400 120:1 120 1,700 Model Number Single Fuse Clip Only – One Bushing PTW5-1-110-722C PTW5-1-110-842C PTW5-1-110-113C PTW5-1-110-123C Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 60:1 70:1 100:1 100:1 120 110 (50Hz) 120 120 1,620 1,620 1,620 1,620 PTW5-1-110-1322C PTW5-1-110-1382C PTW5-1-110-1442C 5000 5500 6000 110:1 115:1 120:1 120 120 120 1,620 1,620 1,620 Motortronics Product Selection Guide P a g e 66 Primary Voltage 7.2 – 14.4kV Secondary Voltage 120V Indoor Potential Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets Model Number Unfused – Two Bushings PTW5-2-110-722 PTW5-2-110-842 PTW5-2-110-113 PTW5-2-110-123 PTW5-2-110-1322 PTW5-2-110-1382 PTW5-2-110-1442 Model Number Two Fuses – Two Bushings PTW5-2-110-722FF PTW5-2-110-842FF PTW5-2-110-113FF PTW5-2-110-123FF PTW5-2-110-1322FF PTW5-2-110-1382FF PTW5-2-110-1442FF Model Number Two Fuse Clips Only – Two Bushings PTW5-2-110-722CC PTW5-2-110-842CC PTW5-2-110-113CC PTW5-2-110-123CC PTW5-2-110-1322CC PTW5-2-110-1382CC PTW5-2-110-1442CC Rated Primary Voltage Ratio Secondary Voltage List Price $ 7200 8400 11000 12000 13200 60:1 70:1 100:1 100:1 110:1 120 120 110 (50Hz) 120 120 1,561 1,561 1,561 1,561 1,561 13800 14400 115:1 120:1 120 120 1,561 1,561 Rated Primary Voltage Ratio Secondary Voltage List Price $ 7200 8400 11000 12000 13200 13800 60:1 70:1 100:1 100:1 110:1 115:1 120 120 110 (50Hz) 120 120 120 1,700 1,700 1,700 1,700 1,700 1,700 14400 120:1 120 1,700 Rated Primary Voltage Ratio Secondary Voltage List Price $ 2400 3300 4200 4800 60:1 70:1 100:1 100:1 120 110 (50Hz) 120 120 1,620 1,620 1,620 1,620 5000 5500 6000 110:1 115:1 120:1 120 120 120 1,620 1,620 1,620 Motortronics Product Selection Guide P a g e 67 Primary Voltage 2.4 – 6.9kV Secondary Voltage 110/220V, 120/240V Control Power Transformer Medium Voltage Visit www.motortronics.com for Specification Sheets * Secondary Voltage "-5" Model 110/220 * Secondary Voltage "-6" Model 120/240 Frequency: 50/60 Hz Insulation Level: 6.9kV, 60 kV BIL full wave Weight: Approximately 57 lbs. Thermal Rating: 2.0 kVA at 30ºC amb. Standard Secondary Voltage: 110/120 Volts Model Number Three Fuses Rated Primary Voltage Ratio 110V “-5” Ratio 120V “-6” Rated VA List Price $ CPT3-60-2-2400-* CPT3-60-2-3300-* CPT3-60-2-4160-* 2400 3300 4160 21.81 30.00 37.61 20.00 27.50 34.66 750 750 750 834 834 834 CPT3-60-2-4800-* CPT3-60-2-5000-* CPT3-60-2-5500-* CPT3-30-2-6000-* CPT3-60-2-6600-* CPT3-60-2-6900-* 4800 5000 5500 6000 6600 6900 43.63 45.45 50.00 54.54 60.00 62.72 40.00 41.66 45.83 50.00 55.00 57.50 750 750 750 750 750 750 954 954 954 954 954 954 Motortronics Product Selection Guide P a g e 68 ABC Series ABC Series Electric Brakes Operator Adjustments Brake Time and Jog Time = 7 position binary dipswitch Brake Current = potentiometer Adjustment Ranges Brake Jog Times = 0 - 127 seconds in 1 second increments Brake Current = Up to 100% unit rating Inputs Selected voltage ratings + 10% Selectable for 50/60Hz + 2 Hz Starter Monitor = Dry input for auxiliary contact from motor starter. Jumper selectable for N.O. or N.C. contact. Brake Disable = Dry input for N.O. contact to disable braking before or during operation. Can be wired to the starter thermal overload N.O. auxiliary contact to prevent braking of overloaded motor. Motor Power Sensor (T3) = voltage input used for sensing motor power presence in sequencing/status circuit and for zero speed sensing during braking. Current Ratings Outputs Voltage Rating 25% duty cycle at 100% unit rating (model dependant above 200 Amps) Starter Coil Interlock Two sets of FORM "C" relay contacts for use in interlocking the starter coil and/or other devices to prevent energizing while the braking power is applied. Mechanical Brake Release N.O. relay contact for use in controlling electro-mechanical brake as a holding brake. When the ABC is "disabled," this circuit controls the mechanical brake normally as if it were the only brake in the system. Power Circuit Aux Contact Ratings 10 - 1000A in 10 sizes: 10, 24, 50, 100, 200, 300, 400, 550, 800, 1000A Output Capacity Full wave bridge, 4 SCRs, designed for use without isolation contactors Transient Protection RC snubber dv/dt circuit on each SCR device 5 amps, 250VAC max LED Status Indicators Fusing Large LEDs: Braking = green; Fault = red Small LEDs: Power On, Jog/Armed, Brake Off, Disabled, Over Temp, and Wiring Error Approved for use with existing motor starter fusing when unit is sized for motor FLA. Consult NEC for any other fusing requirements. Operating Design Temperature Control Circuit 0 - 50ﾺC (32-122ﾺF) open 0 - 40ﾺC (32 - 104ﾺ) enclosed Self-powered directly from line terminals. No separate control voltage required. Control Method Microprocessor unit controls sequencing. I/O monitoring and status annunciation. Braking current is adjustable via true RMS regulated control using phase angle firing of SCRs. Ambient Conditions 0 - 95% relative humidity 0 - 3300ft (1000M) elevation Approvals UL, cUL Listed Motortronics Product Selection Guide P a g e 69 ABC Series Model Ratings ABC - 200 - - E Max. Brake Amps 10 – 1000 A. Voltage Enclosure 240 = 208 – 240V, 400 = 380 – 415V P = Panel Mount 480 = 440 – 480V, 600 = 575 – 600V E = NEMA 4/12 Sealed ABC SERIES Typical Horsepower Usage Model Number* 208 V Max Amps 240V Std. Duty Extra Duty Std. Duty List Price $ 480V 600V Extra Duty Std. Duty Extra Duty Std. Duty Extra Duty Panel Dim Ref. # NEMA 4/12 Dim Ref. # ABC-10 10 5 5 10 5 15 10 25 10 1,331 2 1,697 7 ABC-24 ABC-50 ABC -100 ABC-200 ABC-300 ABC-400 24 50 100 200 300 400 10 15 30 75 100 150 5 7.5 20 40 60 75 15 20 40 75 125 150 7.5 10 25 50 75 100 20 40 75 150 250 350 15 25 50 100 150 200 30 50 100 200 300 400 20 30 60 125 200 250 1,398 1,464 1,783 2,529 3,581 4,312 2 2 2 3 4 4 1,782 1,867 2,264 3,021 4,272 5,031 7 7 7 8 9 9 ABC-550 ABC -800 ABC-1000 550 800 1000 250 350 400 125 200 250 200 350 400 150 200 300 500 700 900 300 450 500 600 900 1000 350 500 600 5,178 7,853 9,610 5 5 5 5,870 8,533 10,516 10 10 10 * Specify voltage and enclosure type when ordering. NOTES: 1. Never exceed the Full Load Amp rating of the motor without checking the motor manufacturer's data with regards to appropriateness of the application and duty cycle. 2. If duty cycle is not known, Motortronics recommends using the Extra Duty Brake since braking current can be adjusted down to meet the actual load requirements. Dim Ref. # Dimensions (Inches) 2 A 10.5 B 7.9 C 7.2 D 10 E 6.8 F 0.21 3 16.5 10 10 15.9 9 0.28 4 16 16 10 15 15 0.5 5 21 26 10.4 20 25 0.5 6 16 12 9 14.5 10.5 0.5 7 20 16 9 18.5 14.5 0.5 8 24 20 16 22.5 18.5 0.5 9 36 24 16 34.5 22.5 0.5 10 36 30 16 34.5 28.5 0.5 Motortronics Product Selection Guide P a g e 70 ABC Series Outline Dimensions N12 & 4 N4/12 Outline: ABC-10/24/50/100-E N4/12 Outline: ABC-200-E Motortronics Product Selection Guide P a g e 71 ABC Series Outline Dimensions N12 & 4 Cont. N4/12 Outline: ABC-300/400-E N4/12 Outline: ABC-550/800-E Motortronics Product Selection Guide P a g e 72 ABC Series Outline Dimensions Panel Outline Panels Outline: ABC-10/24/50/100 Panels Outline: ABC-200 Motortronics Product Selection Guide P a g e 73 ABC Series Outline Dimensions Panel Outline Cont. Panels Outline: ABC-300/400 Panels Outline: ABC-550/800 Motortronics Product Selection Guide P a g e 74 ABC Series Outline Dimensions Panel Outline Cont. Panels Outline: ABC-1000 Motortronics Product Selection Guide P a g e 75 MWH Series MWH Series Motor Winding Heaters The MWH Series keeps motors warm & moistureFree during extended shut down times • Use On Any AC Motor • Simple to Wire/Easy Retrofit • Cost-Effective Alternative to Strip Heaters • Protects Motors from Problems Due to Condensation Build-up • Reliable, Maintenance-Free Operation Protect Your Motors Even the best motor winding insulation materials become water permeable with repeated exposure to temperature extremes and moisture. If the ambient temperature is below the “dew point” when a motor is turned off, condensation will form inside the motor as it cools down. When the motor is re-energized, the moisture heats up and permeates the windings, eventually shorting and damaging the motor. Airborne corrosive elements like salt and chemicals can also combine with condensation and erode the rotor and bearings, leading to premature motor failure. The MWH Series provides a cost effective solution to these problems by preventing condensation build-up in motors. By applying a low level current to the motor windings during extended shut down periods, the MWH Series keeps AC motors warm and moisture-free. Built-in Overload Sensing The MWH Series had an optional shutdown input that can be connected to the N.O. auxiliary contact on the motor starter’s thermal overload relay. This will disable the motor winding heater control, preventing any additional heating in the motor and allowing for a faster motor cool down period. The MWH Series then goes back on-line after the overload relay is reset. Fully Automatic Operation Designed for fully automatic operation, the MWH Series turns on when the motor starter has turned off. A built-in one minute timer ensures that the motor magnetic field has collapsed before it injects DC power into the windings. When the motor is restarted, the MWH Series instantly turns off. No operator interface is required... The MWH Series is in control. Ideal Alternative to Strip Heaters Eliminate the cost and hassle of installing strip heaters into your motors. Simply wire up the MWH Series to generate heat throughout the motor stator windings. The heat is dissipated evenly without the “hot spots” caused by strip heaters. Conduction of heat to the rotor, bearings and shaft is also more effective which means maximized protection for the whole motor. Motortronics Product Selection Guide P a g e 76 MWH Series Model Ratings MWH - 10 - P Amps Model Number Enclosure Voltage P = Panel (Open Chassis) Blank = 208/240/480V, 380 = 380V N = NEMA 1 415 = 415V, 575 = 575/600V Motor Horsepower / Voltage Max. Amp. Rating List Price $ 208V 240V 480V MWH-10-P-* 10 3-40 5-50 10-100 750 MWH-25-P-* 25 50-100 60-125 125-250 906 MWH-50-P-* 50 125-200 150-250 300-500 1,392 MWH-80-P-* 80 250-300 300-400 600-800 1,804 NOTES: 1 - Specify voltage at end of model number. 2 - Contact factory for pricing of unit in NEMA 1 enclosure. Model Number Motor Horsepower / Voltage Max. Amp. Rating List Price $ 575V MWH-10-P-* 10 15-125 750 MWH-25-P-* 25 150-300 906 MWH-50-P-* 50 350-600 1,392 MWH-80-P-* 80 700-900 1,804 NOTE: Contact factory for pricing of unit in NEMA 1 enclosure. MWH Series Dimensions (Inches) Model Number D 6 H 11 NEMA 1 W 7 6 6 11 7 7 10 8 7.9 15 10 8 10 8 9.3 20 10 10 MWH-10 H 6.2 MWH-25 8 MWH-50 MWH-80 OPEN PANEL W 4.5 NOTE: Dimensions are subject to change without notice. D 7 (Contact factory for exact dimensions.) Motortronics Product Selection Guide P a g e 77 MWH Series Dimensions MWH-10 & MWH-25 MWH-10 MWH-25 Motortronics Product Selection Guide P a g e 78 MWH Series Dimensions MWH-50 & MWH-80 MWH-50 MWH-80 Motortronics Product Selection Guide P a g e 79 XLD Series XLD Series Digital Soft Starters Two programmable overload trip curves allow for the thermal capacity required to start the load while providing motor overload protection needed during the run time. Start: Programmable for Class 5 – 30 Run: Programmable for Class 5 - 30, enabled when starter detects motor is "At-Speed" Reset: Manual or automatic, selectable via programming The XLD Series recognizes motor cool-down rates are a function of the run time and that sometimes a motor will cool faster if allowed to run. Real-Time Thermal Modeling Continuously calculates motor operating temperature even when your motor isn’t running. Knows when your motor is cool enough for a successful restart. Acceleration Adjustments Ramp types Voltage ramp or current ramp Starting torque 0 - 100% of line voltage or 0 - 600% of FLA Ramp time 1 to 120 seconds Current limit 200 - 600% Dual Ramp Settings* Four (4) programmable ramp options Deceleration Adjustments Begin decel level 0 - 100% of line voltage Stop level 0 to 1% less than begin decel Decel time 0 - 60 seconds Operation during overload Ramp down or coast-to-stop Jog Settings* Jog at set current 100 - 500% of FLA Jog at set voltage 0 - 100% of line voltage Voltage jog max time 0 - 20 seconds Kick Start Settings Kick start 0 - 100% of line voltage Kick start time 0.1 - 2 seconds Programmable Output Relays Three (3) relays can be individually programmed for change of state indication for any one of 18 conditions. Type / Rating FORM C (SPDT), rated 5 amps, 240VAC max (1200VA) * separate external control inputs Retentive Thermal Memory Remembers the thermal condition of the motor even in the event of a power brown-out or black-out. Extrapolates motor temperature using a real-time clock. Dynamic Reset Capacity Overload will not reset until thermal capacity in the motor is sufficient for a successful restart. Starter learns and retains this information from previous starts. Phase Current Imbalance/Loss Protection Imbalance trip level 5 - 30% current between any two phases Imbalance trip delay0 - 20 seconds Phase loss Trips on any phase current loss Electronic Shear Pin Protection Shear pin trip level 50 - 300% of motor FLA Shear pin trip delay 0 - 20 seconds Load Loss Trip Protection Under current trip level Under current trip delay - 10 - 90% of motor FLA 0 - 20 seconds Coast Down (Back Spin) Lockout Timer Coast down time 0 - 60 minutes Starts-per-Hour Lockout Timer Starts-per-hour 1 - 10 successful starts per hour Time between starts 0 - 60 min. between start attempts Phase Rotation Shorted Load Phase sequence insensitive During start, injects voltage for 0.25 second and will trip if it sees a 9x unit current surge Short Circuit Trips in 12.5 ms at 10x unit current rating during run Motortronics Product Selection Guide P a g e 80 XLD Series Model Ratings XLD - 288 - - N - Max. Amps Voltage 39 – 1250 A. Blank = 208 – 480V Enclosure 600 = 208 – 600V P = Panel Mount, N = NEMA 1 Control Power E = NEMA 12, N4 = NEMA 4/4X Blank = 120 VAC 240 = 240 VAC HP MODEL NUMBER kW List Price $ MAX AMPS 208V 240V 480V 600V 230V 400V PANEL NEMA 1 NEMA 4/4X NEMA 12*** XLD-39 XLD-48 39 48 10 10 25 30 30 40 11 15 19 22 2,015 2,278 2,417 2,734 3,068 3,298 2,861 2,879 XLD-62 XLD-78 XLD-92 XLD-120 XLD-150 XLD-180 62 78 92 120 150 180 15 20 25 30 40 50 20 25 30 40 50 60 40 50 60 75 100 125 50 60 75 100 125 150 15 22 30 45 55 30 37 45 55 75 90 2,354 2,942 3,843 4,071 5,078 5,120 2,824 3,531 3,843 4,410 5,857 6,144 3,905 4,336 2,955 3,311 4,393 4,620 6,465 6,879 XLD-220 XLD-288 XLD-360 XLD-414 XLD-476 XLD-550 220 288 360 414 476 550 60 75 100 125 150 75 100 125 150 200 150 200 250 300 350 - 200 250 300 350 400 500 75 110 132 160 110 132 160 200 250 - 6,031 6,133 7,300 7,314 9,108 9,246 6,518 7,225 8,335 8,690 10,199 13,410 XLD-718 XLD-862 XLD-1006 XLD-1150 XLD-1200 XLD-1250 718 862 1006 1150 1200 1250 200 250 300 350 400 450 250 300 350 400 450 500 500 600 700 800 900 1000 600 700 800 900 1000 1125 200 - 315 400 550 637 665 700 13,469 14,738 20,134 23,902 27,593 31,740 16,415 18,822 23,307 27,196 30,987 36,426 C/F 7,418 7,913 9,296 11,243 13,376 14,490 20,540 21,757 29,485 43,514 55,686 67,856 NOTES: 1. Units require an external 120 VAC control circuit. Specify 240 VAC if required. 2. Motor FLA plus service factor must not exceed unit max amp rating. 3. NEMA1 units rated 150A and above, and all NEMA 12 units, have the keypad operator mounted internally. See Accessories Page for Remote Keypad Display Kit if required. Prices subject to change without notice - Consult factory for pricing on modifications. Motortronics Product Selection Guide P a g e 81 XLD SERIES DIGITAL SOFT STARTER WITH CIRCUIT BREAKER BXLD Series Two programmable overload trip curves allow for the thermal capacity required to start the load while providing motor overload protection needed during the run time. Start: Programmable for Class 5 – 30 Run: Programmable for Class 5 - 30, enabled when starter detects motor is "At-Speed" Reset: Manual or automatic, selectable via programming The XLD Series recognizes motor cool-down rates are a function of the run time and that sometimes a motor will cool faster if allowed to run. Real-Time Thermal Modeling Continuously calculates motor operating temperature even when your motor isn’t running. Knows when your motor is cool enough for a successful restart. Acceleration Adjustments Ramp types Voltage ramp or current ramp Starting torque 0 - 100% of line voltage or 0 - 600% of FLA Ramp time 1 to 120 seconds Current limit 200 - 600% Dual Ramp Settings* Four (4) programmable ramp options Deceleration Adjustments Begin decel level 0 - 100% of line voltage Stop level 0 to 1% less than begin decel Decel time 0 - 60 seconds Operation during overload Ramp down or coast-to-stop Jog Settings* Jog at set current 100 - 500% of FLA Jog at set voltage 0 - 100% of line voltage Voltage jog max time 0 - 20 seconds Kick Start Settings Kick start 0 - 100% of line voltage Kick start time 0.1 - 2 seconds Programmable Output Relays Three (3) relays can be individually programmed for change of state indication for any one of 18 conditions. Type / Rating FORM C (SPDT), rated 5 amps, 240VAC max (1200VA) * separate external control inputs Retentive Thermal Memory Remembers the thermal condition of the motor even in the event of a power brown-out or black-out. Extrapolates motor temperature using a real-time clock. Dynamic Reset Capacity Overload will not reset until thermal capacity in the motor is sufficient for a successful restart. Starter learns and retains this information from previous starts. Phase Current Imbalance/Loss Protection Imbalance trip level 5 - 30% current between any two phases Imbalance trip delay0 - 20 seconds Phase loss Trips on any phase current loss Electronic Shear Pin Protection Shear pin trip level 50 - 300% of motor FLA Shear pin trip delay 0 - 20 seconds Load Loss Trip Protection Under current trip level Under current trip delay - 10 - 90% of motor FLA 0 - 20 seconds Coast Down (Back Spin) Lockout Timer Coast down time 0 - 60 minutes Starts-per-Hour Lockout Timer Starts-per-hour 1 - 10 successful starts per hour Time between starts 0 - 60 min. between start attempts Phase Rotation Shorted Load Phase sequence insensitive During start, injects voltage for 0.25 second and will trip if it sees a 9x unit current surge Short Circuit Trips in 12.5 ms at 10x unit current rating during run Motortronics Product Selection Guide P a g e 82 BXLD Series Model Ratings BXLD - 288 - - N - Max. Amps Voltage 39 – 1250 A. Blank = 208 – 480V 600 = 208 – 600V Model Number Max. Amps. BXLD-39 BXLD-48 39 48 BXLD-62 BXLD-78 BXLD-92 BXLD-120 BXLD-150 BXLD-180 HP Enclosure Control Power N = NEMA 1 Blank = 120 VAC E = NEMA 12 240 = 240 VAC kW Circuit Breaker List Price $ 240V 480V 600V 230V 400V Frame Size Trip Rating NEMA1 NEMA 12 Inc. Bypass 10 10 30 40 11 15 25 30 19 22 80 100 50 60 5,116 5,174 5,363 5,578 62 78 92 120 150 180 15 20 25 30 40 50 20 25 30 40 50 60 40 50 60 75 100 125 50 60 75 100 125 150 15 22 30 37 45 55 75 90 150 150 150 150 250 250 100 100 100 150 250 250 5,955 6,302 6,534 7,607 8,791 8,832 6,129 6,592 7,593 8,114 9,246 9,798 BXLD-220 BXLD-288 BXLD-360 BXLD-414 BXLD-476 BXLD-550 220 288 360 414 476 550 60 75 100 125 75 100 125 150 150 200 250 300 350 110 132 160 200 250 150 200 200 250 300 350 400 500 250 400 400 800 800 800 250 400 400 600 600 600 10,946 11,178 12,507 13,799 15,001 15,808 12,649 13,455 15,125 17,751 21,804 21,887 BXLD-718 BXLD-862 BXLD-1006 BXLD-1150 BXLD-1200 BXLD-1250 718 862 1006 1150 1200 1250 200 250 300 350 400 450 250 300 350 400 450 500 500 600 700 800 900 1000 600 700 800 900 1000 1125 315 400 800 1200 1200 1200 1600 1600 800 1000 1200 1200 1600 1600 18,898 27,255 28,635 39,882 45,540 46,459 28,635 30,581 39,882 208V 30 45 55 75 110 132 160 200 Contact Factory NOTES: 1. Units require an external 120 VAC control circuit. Specify 240 VAC if required. 2. Motor FLA plus service factor must not exceed unit max amp rating. 3. NEMA1 units rated 150A and above, and all NEMA 12 units, have the keypad operator mounted internally. See Accessories Page for Remote Keypad Display Kit if required. Prices subject to change without notice - Consult factory for pricing on modifications. Motortronics Product Selection Guide P a g e 83 XLD/BXLD Series Circuit Boards & Accessories Printed Circuit Board and Accessories CONTROL BOARDS Part Model Number Description Series List Price $ XLD1000-120 CPU and Power Board Assembly (120VAC Control) XLD 1,725 XLD1000-240 CPU and Power Board Assembly (240VAC Control) XLD 1,725 XLD-Keypad Replacement Digital Keypad Operator XLD 150 XLB1000-120 PC Board for units rated ≥ 39A (120 VAC control) XLC/XLS 1,121 XLB1000-240 PC Board for units rated ≥ 39A (240 VAC control) XLC/XLS 1,121 Cable Assembly with connectors on both ends for remote mounting XLD Series REMOTE DISPLAY KITS XLD-KPN1-KIT-1 NEMA 1 Kit with 1 Meter Cable XLD 147 XLD-KPN1-KIT-2 NEMA 1 Kit with 2 Meter Cable XLD 164 XLD-KPN1-KIT-3 NEMA 1 Kit with 3 Meter Cable XLD 181 XLD-KP12-KIT-1 NEMA 12 Kit with 1 Meter Cable XLD 242 XLD-KP12-KIT-2 NEMA 12 Kit with 2 Meter Cable XLD 276 XLD-KPD12-KIT-3 NEMA 12 Kit with 3 Meter Cable XLD 293 COMM KITS Digital Operator (Operator not included). XLD-RS485-KIT-1 RS485 Communications Kit with 1 Meter Cable XLD 397 XLD-RS235-KIT-1 RS232 Communications Kit with 1 Meter Cable XLD 397 NOTE: Contact Factory for DXT Spare Parts. Motortronics Product Selection Guide P a g e 84 ME2 SERIES MICRO OEM AC DRIVE 110 – 460V, 0.25 – 3HP (CT) ME2 AC Drive Compact Size but with the Features you need • 150% overload capacity for one minute • Fully rated and fully protected • 1-200 Hz frequency range Easy to Install • Takes up less panel space than other drives in its class • Single or three phase input (3 phase output) standard • Optional DIN rail adapter (1HP and below) Easy to Program / Easy to Operate • Built-in ‘finger’sized” keypad operator • Operate directly via the keypad or remotely via a PLC, analog inputs or a 10k potentiometer. World-wide Credentials • CE, UL and cUL approvals • Built-in EMI filter (up to 1HP), no external inductor needed to meet CE requirements. Application Flexibility • Use as replacement for DC drives. Allows you to use a standard AC motor instead of ‘maintenance prone” brush-type DC motors. • Ideal for high duty cycle, reversing applications as a cost effective alternative to mechanical reversing starters Motortronics Product Selection Guide P a g e 85 ME2 SERIES MICRO OEM AC DRIVE Specifications Continued ME2 AC Drive Model Ratings Model Output Voltage Input Voltage ME2-1P2-M Single phase 110 - 120V ME2-1P5-M ME2-101-M ME2-2P2-M Three phase 200 - 230V Single phase 200 - 240V ME2-2P5-M ME2-201-M ME2-202-M ME2-203-M Single or Three phase 200 - 240V ME2-401-M ME2-402-M Three phase 380 - 460V Three phase 380 - 460V ME2-403-M Motor Rating HP kW Rated Current (Amps) Rated Capacity (kVA) ¼ 0.2 1.4 0.53 ½ 0.4 2.3 0.88 1 0.75 4.2 1.6 ¼ 0.2 1.4 0.53 ½ 0.4 2.3 0.88 1 0.75 4.2 1.6 2 1.5 7.5 2.9 3 2.2 10.5 4 1 0.75 2.3 1.7 2 1.5 3.8 2.9 3 2.2 5.2 4 Frequency Control Frequency Control Range 1 - 200Hz Frequency Resolution Digital: 0.1 Hz (0-99.9 Hz), 1 Hz (100 - 200 Hz) Analog: 1 Hz (60 Hz) Frequency Setting Signal Digital Keypad; 0 - 10VDC, 0-20mA, 10k Potentiometer Frequency Limit Frequency upper/lower limit Carrier Frequency 4 ~ 16 kHz Control Characteristics Accel/Decel Time 0.1 - 999 seconds V/f Pattern 6 Patterns Torque Control Manual torque boost (adjustable) Braking Torque Approximately 20% Multifunction Inputs 2 inputs; emergency stop, pre-set speed, reset, run enable Multifunction Outputs 1 (N.O.) relay for fault, run, up to speed indicator Other Built-in Functions Upper/lower frequency limit, ramp down or coast to stop, auto reset, DC injection brake, electronic motor protection Motortronics Product Selection Guide P a g e 86 ME2 SERIES MICRO OEM AC DRIVE Specifications Continued ME2 AC Drive Protective Functions Instantaneous Overcurrent 200% of rated current Overload 150% for 1 minute Over-voltage ME2-1XX and ME2-2XX: DC-bus voltage >410VDC ME2-4XX: DC-bus voltage >800VDC Under-voltage ME2-1XX and ME2-2XX: DC-bus voltage <200VDC ME2-4XX: DC-bus voltage <400VDC Momentary Power Loss 0-2 seconds (can be restarted via speed search) Stall prevention During accel/decel/constant speed Output short circuit Provided by electronic circuit Ground fault Provided by electronic circuit during start-up and run Other protection Heatsink fin overtemp, current limit Other Control Method Sinusoidal wave PWM control (PNP type 12 - 24 VDC) Digital Display Indicates frequency, parameter selection, fault record Ambient temperature - 10 to + 50° C (14° to 122° F) Humidity ≤ 95% relative, non-condensing Vibration Under 1G EMC Class A filter standard in all 200 volt units rated 1/4 - 1 HP; Optional Class B for all other units Enclosure Panel Mount / IP20 Approvals UL, cUL, CE Mounting Direct or optional DIN rail mount (for drives rated 1 HP and below) Motortronics Product Selection Guide P a g e 87 ME2 AC Drive ME2 - 2 P2 - M - DIN Input Voltage Horsepower 1 = 110V 2 = 220V 4 = 460V P2 = 0.25 HP P5 = 0.50 HP 01 = 1HP 02 = 2HP 03 = 3HP Model Number Enclosure (1HP and below) ME2-1P2-M Single phase 110 - 120V ME2-1P5-M ME2-101-M ME2-2P2-M Three phase 200 - 230V Single phase 200 - 240V ME2-2P5-M ME2-201-M ME2-202-M ME2-203-M Single or Three phase 200 - 240V ME2-401-M Three phase 380 - 460V ME2-402-M DIN = Din Rail Adapter IP20/Chassis Output Voltage Input Voltage Optional Three phase 380 - 460V ME2-403-M HP (CT) kW (CT) List Price $ ¼ 0.2 227 ½ 0.4 243 1 0.75 260 ¼ 0.2 217 ½ 0.4 233 1 0.75 243 2 1.5 393 3 2.2 483 1 0.75 417 2 1.5 467 3 2.2 567 ME2 Series Dimensions Overall Dimensions (Inches) Model Number A B Mounting Dimensions (Inches) C D E Shipping Weights (lbs) F ME2-1P2-M ME2-1P5-M ME2-101-M ME2-2P2-M 1.5 5.2 2.8 4.65 4.6 2.4 0.18 1.6 ME2-2P5-M 1.7 ME2-201-M 1.8 ME2-202-M 3.6 ME2-203-M 3.8 ME2-401-M 5.63 4.65 6.78 5.02 4.26 0.18 3.5 ME2-402-M 3.5 ME2-403-M 3.6 Motortronics Product Selection Guide P a g e 88 VCM SERIES V/Hz or OL Vector AC DRIVE 200 – 460V, 0.25 – 75HP (CT) VCM AC Drive Easy to Use • Built-in speed potentiometer • Quick start guide for installation & setup • Windows based programming software option Sensorless Vector or V/Hz Control • Maintain frequency accuracy to 0.01 Hz • 150% starting torque, up to 200% running torque • Autotuning for sensorless vector control Built-in Electronic Overload Relay • Program to match the exact motor FLA Wide Frequency Output Range Flexible Speed Command Choices • 0.1 - 400Hz with 18 selectable V/f patterns, one programmable custom curve • Local via keypad or built-in potentiometer • Remote via 4-20mA, 0-10Vdc, 0-5Vdc 10k ohm potentiometer or floating point (up-down) signal Adjustable Carrier Frequency 7 Preset Speeds for Complete Process Control • Up to 16kHz for low noise applications • Selectable via digital inputs Heavy Duty Power Design Programmable I/O Maximizes System Design • 150% overload for 1 minute • Maximizes power delivery, yet compact in size • 6 digital inputs, 2 relay outputs • 2 analog inputs, 1 analog output • Analog inputs can be reconfigured for additional digital inputs PID Function • 8 PID modes • Feedback loss detection • Sleep function • Engineering unit display Motortronics Product Selection Guide P a g e 89 VCM SERIES V/Hz or OL Vector AC DRIVE Specifications VCM AC Drive Control Mode Sensorless Vector Control with Auto-tuning, or V/Hz control of three phase AC motors Carrier Frequency 2 - 16 KHz Frequency Control Range 0.1 - 400 Hz Speed Control Range 1:50 (Vector mode) Speed Control Precision + 0.5% Frequency Resolution Digital: 0.01 Hz (Note 1); Analog: 0.06Hz/60 Hz (10bits) Frequency Setting Signal Local: Built-in potentiometer or Up/Down keys on Operator Interface Remote: Analog Input or multifunction contacts on terminal block (TM2) ACCEL/DECEL Time 2 separately programmable ACCEL/DECEL times 0.1 - 3600 seconds with two S-curves Programmable DECEL or free run to stop Starting Torque 150%/ 1Hz (Vector mode) Braking Torque Standard braking torque = 20%, 10% duty cycle (>20HP requires braking module option) 100% braking torque available with addition of optional braking resistors V/f Pattern 18 patterns, one curve programmable Frequency limit function Upper/lower frequency limits, programmable skip frequencies and vibration control Instantaneous Overcurrent Approximately 200% of unit rated current Overload Capacity of Drive 150% for 1 minute Motor Overload Protection Programmable electronic thermal overload relay Overvoltage Undervoltage 200V Class: DC bus exceeds 410V 400V Class: DC bus exceeds 820V 200V Class: DC bus voltage drop < 190V 400V Class: DC bus voltage drop < 380V Momentary Power Loss Programmable 0~2 seconds: unit can be restarted via speed search DC Bus Protection Motor coast to stop at blown fuse Heat Sink Fin Overheat Protected by thermistor/thermostat Ground Fault Protection Standard on all units Stall Prevention Stall prevention for Acceleration/Deceleration while running Motortronics Product Selection Guide P a g e 90 Digital Inputs Dry contacts through internal power supply: NPN/PNP toggle Multifunction Input Selection: 30 functions Digital Relay Outputs (1) FORM C, (1) FORM A, 16 functions, 250 VAC 1A, 30 VDC 1A maximum Built-in Functions Momentary power loss restart, speed search, overload detection, 8 preset speeds, accel/decel (2 stages), S-curves, 3-wire control, PID control, auto/manual torque boost, slip compensation, frequency upper/lower limit, auto energy savings, and auto reset AIN1 0-20ma, 0-10 VDC, or external 10K ohm potentiometer Programmable offset and gain, positive or negative bias and slope AIN2 S6 multifunction input can be reconfigured to be 0 - 20mA or 0 -10 VDC analog input with offset/gain Analog Inputs Analog Output (0-10 VDC) Motor speed, voltage and current, DC bus voltage, PID feedback (all with gain calibration) Display function Four digit LED (or 2x16 LCD optional) and status indicator; display frequency/ speed/line speed/DC voltage/output voltage/current/rotation direction/ Inverter parameter/trouble log/program version Communications Control via RS232 or RS485 Modbus RTU One-to-one or One-to-many (RS485 Only) control Baud rate/Stop bit/Parity/ bit setting Standard Enclosure NEMA 1 (IP20), Chassis (HP dependent) Location and Altitude Indoor (protected from gas and dust) 3,300 feet (without derating). Use in an enclosure with filtered forced ventilation, or if standalone, in a clean pollution- free environment Ambient Temperature Enclosed: -10ºC to 40ºC (14ºF to 104ºF) Chassis: -10ºC to 50ºC (14ºF to 122ºF) Storage Temperature -10ºC to 50ºC (14ºF to 122ºF) Humidity 0-95% non-condensing Vibration 1.0 G EMC EN_61800-3 LVD EN_50178 Approvals UL listed and Canadian UL (cUL) listed, CE Approved Single Phase Operation/Sizing Three phase drives up to frame size 3 may be operated from single phase power at 56% of original capacity (Example: 15HP drive will operate 7.5HP motor). Motortronics Product Selection Guide P a g e 91 VCM AC Drive VCM - Input Voltage Single Phase 200-240V Three Phase 200-240V Three Phase 380-480V 2 30 - - N Voltage Class Horsepower Input Phase Enclosure 2 = 200 – 240V 4 = 380 – 460V See Selection Chart 1 = Single Phase Blank = Three Phase P = Protected Chassis Model Number VCM-2P5-1-P VCM-201-1-P VCM-202-1-P VCM-203-1-P VCM-2P5-P VCM-201-P VCM-202-P VCM-203-P VCM-205-P VCM-207-P VCM-210-P VCM-215-N VCM-220-N VCM-225-N VCM-230-N VCM-240-N VCM-401-P VCM-402-P VCM-403-P VCM-405-P VCM-407-P VCM-410-P VCM-415-P VCM-420-N VCM-425-N VCM-430-N VCM-440-N VCM-450-N VCM-460-N VCM-475-N Rated Output Current HP (CT) kW (CT) 3.1 4.5 7.5 10.5 3.1 4.5 7.5 10.5 17.5 26 35 48 64 80 96 130 2.3 3.8 5.2 8.8 13 17.5 25 32 40 48 64 80 96 128 0.5 1 2 3 0.5 1 2 3 5 7.5 10 15 20 25 30 40 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 0.4 0.75 1.5 2.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18 22 30 37 45 55 Frame Size N = NEMA 1 (IP20) Dimensions (Inches) H W D 1 6.42 3.55 5.79 2 7.37 5.04 5.83 1 6.42 3.55 5.79 2 7.37 5.04 5.83 3 10.24 7.33 7.68 4 14.18 10.44 9.77 6 25.73 12.14 12.17 1 6.42 3.55 5.79 2 7.37 5.04 5.83 3 10.24 7.33 7.68 4 14.18 10.44 9.77 5 21.79 10.6 11.98 6 25.73 12.14 12.17 Motortronics Product Selection Guide List Price $ 380 440 560 740 375 400 470 640 720 1,040 1,170 2,060 2,080 2,820 4,320 4,840 460 500 670 740 1,040 1,140 1,300 1,930 2,570 2,820 4,310 4,700 5,340 5,960 P a g e 92 VCM SERIES V/Hz or OL Vector AC DRIVE Options VCM AC Drive Option Description Option Information List Price $ VCM-N1-KIT1 NEMA 1 Kit Frame 1 18 VCM-N1-KIT2 NEMA 1 Kit Frame 2 22 VCM-N1-KIT3 NEMA 1 Kit Frame 3 24 Optional LCD Keypad Replaces LED Keypad 54 VCMW30P5 Keypad Extension Cable 0.5 meters 60 VCMW3001 Keypad Extension Cable 1 meters 65 VCMW3002 Keypad Extension Cable 2 meters 70 VCMW3003 Keypad Extension Cable 3 meters 75 VCMW3005 Keypad Extension Cable 5 meters 80 VCM-232-KIT Communications Option RS232 30 VCM-485-KIT Communications Option RS485 34 VCM-MP Communications Option Memory Pack 15 Model Number VCM-KEYPD-LCD Braking Resistors Input Voltage Three Phase 200-240V Three Phase 380-480V Model Number Braking Resistor Model Number List Price $ VCM-2P5-P JNBRN2-201 32 VCM-201-P JNBRN2-201 32 VCM-202-P JNBRN2-202 38 VCM-203-P JNBRN2-203 55 VCM-205-P JNBRN2-205 78 VCM-207-P JNBRN2-207 140 VCM-210-P JNBRN2-210 165 VCM-401-P JNBRN2-401 34 VCM-402-P JNBRN2-402 40 VCM-403-P JNBRN2-403 60 VCM-405-P JNBRN2-405 85 VCM-407-P JNBRN2-407 140 VCM-410-P JNBRN2-410 165 Motortronics Product Selection Guide P a g e 93 MT SERIES V/Hz, OLV, CLV AC DRIVE 200 – 480V, 0.5 – 700HP (CT) High Performance Vector Drive • Sensorless vector with autotuning, closed loop vector or simple V/Hz control • Intuitive programming & monitoring • Easy to read multi-line LCD display • Best in-class torque performance & speed regulation • Built-in application macros Remarkable Torque Capability • Up to 220% over torque capability for 2 seconds (170% for up to 60 seconds) Maximum Response Time and Stability • Dual-processor design with a dedicated microprocessor for motor control algorithm means response times in 2 microseconds(not milliseconds). • Closed loop performance even in the open loop vector mode (160% full load torque down to 0.5Hz) • On the fly switching from speed control mode to torque control mode via logic input Superior Braking Capability • Built-in braking transistor in all MT units rated up to 250HP. • 30% braking torque (on average) without the need for an external dynamic braking resistor. Longer Motor-to-Drive Lead Lengths Unique ‘Sinus Filter’ output function in software limits motor overvoltage to two times the DC bus voltage. Eliminates the need for external filtering and extends the maximum allowable motor-to-drive lead length (up to 500 feet). Cool Drive Operation Performs in 50 degrees C (and even higher) ambient operating temperatures at 115% load WITHOUT derating. MT AC Drive Intuitive Multi-line Keypad Easy to ready multi-line graphic keypad (8 lines of 24 characters) with English display or programmable for one of five other languages. Simple navigation wheel for ‘surfing’ through the menus, to set your parameters or adjust the motor speed. For remote mount or door mount requirements use the quick disconnect tabs for tool-less removal of the NEMA12 rated LCD keypad. Then mount the keypad wherever you want using a standard CAT5 communications cables and off-the-shelf connectors to either of the two built in RJ45 connection points (as far as 300 feet away from the drive). Adaptable Chassis Design MT Series drives are designed as a ‘protected’ chassis with a NEMA1 kit available as an option for all sizes. The power section on all sizes is a NEMA12 separate compartment that allows the power section to be mounted outside of an enclosure using a simple flange kit. Standard Features… • Custom ramps • Accepts up to 50% line voltage drop • 150 programmable functions • Fast stop / freewheel to stop • 16 preset speeds • Frequency, current, thermal state, high • Summing reference speed attained reference • +/- speed • Catch on-the-fly • Jog • Defeatable faults stored in EEPROM • Reference switching • Reverse operation inhibit • Ramp switching • DC braking • 2 or 3 wire control • PID control • Integrated Modbus? & CANopen Port Motortronics Product Selection Guide P a g e 94 MT SERIES V/Hz, OLV, CLV AC DRIVE Specifications MT AC Drive Sensorless vector, closed loop vector or V/Hz control of AC induction motors Adjustable during operation from 1…8, 2.5…8 or from 1…16 based on rating Control Mode 200V Drives: 1…16 kHz up to 60HP / 45kW (CT) 1…8 kHz up to 75HP / 60kW to 100HP / 75kW (CT) Carrier Frequency 400V Drives: Control Characteristics 1…16 kHz up to 100HP / 75kW (CT) 2.5…8 kHz up to 125HP / 90kW to 700HP / 500kW (CT) Note: Above 2.5 or 4 kHz, depending on the rating, the drive decreases the switching frequency itself in the event of excessive temperature rise. For continuous operation above the nominal switching frequency, derate the nominal drive current. Output Frequency Range < 50HP / 37 kW (CT) = 0 - 1000 Hz > 50HP / 37 kW (CT) = 0 - 500 Hz Speed Control Range 1: 1000 in closed loop mode with incremental encoder feedback 1: 100 in open-loop mode without encoder feedback Speed Control Accuracy + 0.01% of nominal speed, in closed-loop mode with encoder feedback +10% of nominal slip, without encoder feedback Frequency Resolution Digital: 0.1 Hz; Analog: 50 Hz/2048 (11 bit converter) Frequency Setting Signal Graphical display, analog inputs or multi-function logic inputs Accel/Decel Time Ramp profiles: • Linear, can be adjusted separately from 0.01 to 9999 seconds • S, U, or customized Automatic adjustment of decel ramp time if braking capacity exceeded Torque Overload 170% of the nominal motor torque (typical value at + 10%) for 60 seconds 220% of the nominal motor torque (typical value at + 10%) for 2 seconds Braking Torque 30% of the rated motor torque without braking resistor (typical value). Up to 150% with braking resistor (installed as an option) V/f Pattern for V/Hz control 2 or 5 points Frequency limit function Upper/lower freq. limits, programmable skip freq. & vibration control Motortronics Product Selection Guide P a g e 95 Protection Functions MT SERIES V/Hz, OLV, CLV AC DRIVE Specifications Continued MT AC Drive Current Overload 150% of the nominal drive current for 60 seconds (typical value) 165% of the nominal drive current for 2 seconds (typical value) Motor Overload Protection Thermal protection integrated in drive via continuous I²T calculation The motor thermal state is saved when the drive is powered down Function can be modified via operator dialog terminals, depending on the type of motor (force air-cooled or non-ventilated) Protection against motor phase loss, PTC inputs Input voltage range 200V range: 200V -15%; 240V +10% 400V range: 380V -15%; 480V +10% DC Bus Protection DC Bus overvoltage Heat Sink Fin Overheat Protected by thermistor/thermostat Power Stage Protection Calculated IGBT Temperature Ground Fault Protection Standard on all units Stall Prevention Stall prevention for Acceleration/Deceleration while running Digital Inputs LI1 - LI5 5 programmable logic inputs, 24VDC, compatible with Level 1 PLC Impedance: 3.5 Ω Maximum voltage: 30VDC Max. sampling time: 2ms + 0.5ms Multiple assignment allows configuration several functions via one input LI6 1 logic input, switch-configurable as logic input or as input for PTC probes Logic input, characteristics identical to inputs LI1 - LI5 Input for a maximum of 6 PTC probes mounted in series: Operation Conditions Positive logic (Source) Negative logic (Sink) State 0 if < 5VDC or logic input not wired, state 1 if > 11VDC State 0 if >16VDC or logic input not wired, state 1 if < 10 VDC Other inputs See option cards R1A, R1B, R1C 1 relay logic output, one NC contact and one NO contact with common point Minimum switching capacity 3 mA for 24VDC Maximum switching capacity • Resistive load (cos Ω = 1): 5A for 250VAC or 30VDC • Inductive load (cos Ω = 0.4 and L/R = 7ms): 2A for 250VAC or 30VDC Max response time: 7ms + 0.5ms Electrical service life: 100,000 operations R2A, R2B 1 relay logic output, one "N/O" contact Minimum switching capacity 3 mA for 24VDC Maximum switching capacity • Resistive load (cos Ω = 1): 5 A for 250VAC or 30VDC • Inductive load (cos (SYM) = 0.4 and L/R = 7ms): 2A for 250VAC or 30VDC Max response time: 7ms + 0.5ms Electrical service life: 100,000 operations Other outputs See option cards Digital Relay Outputs Motortronics Product Selection Guide P a g e 96 MT SERIES V/Hz, OLV, CLV AC DRIVE Specifications Continued Torque regulation, torque/speed regulation switching, torque limitation, current limitation, reference switching, operations on the reference, S and customized ramps, ramp switching, Jog, preset speeds, PID regulation, auto/manual, preset PID references, brake sequence, high speed hoisting, brake contact feedback processing, weight measurement processing, limit switch management, load balancing, multi-motors, multi-configurations, motor fluxing, + speed / - speed with single or 2-stage pushbuttons, reference saving, automatic DC injection, configuration of type of stop (freewheel, fast stop, DC injection, etc), configurable undervoltage management, line contactor control, downstream contactor control, downstream contactors integrity check, fault reset, fault inhibition, automatic restart, multiparameters, auto-tuning and more. Operation Conditions Built-in Functions AI1/AI1+ 1 bipolar differential analog input + 10VDC (max safe voltage 24VDC) Max. sampling time: 2 ms + 0.5 ms Resolution 11 bits + 1 sign bit Accuracy + 0.6% for a temperature variation of 60° C Linearity + 0.15% of the maximum value AI2 1 software-configurable voltage or current analog input: • Voltage analog input 0 - 10 V impedance 30kΩ ( max. safe voltage 24VDC) • Current analog input X - Y mA by programming X and Y from 0 to 20 mA, with impedance 242Ω Max. sampling time: 2 ms + 0.5 ms Resolution 11 bits Accuracy + 0.6% for a temperature variation of 60° C Linearity + 0.15% of the maximum value AO1 1 software-configurable voltage or current analog input: • Voltage analog input 0 - 10 V impedance 30kΩ ( max. safe voltage 24VDC) • Current analog input X - Y mA by programming X and Y from 0 to 20 mA, with impedance 242Ω Max. sampling time: 2 ms + 0.5 ms Resolution 11 bits Accuracy + 0.6% for a temperature variation of 60° C Linearity + 0.15% of the maximum value Analog Inputs Analog Output MT AC Drive Display function 24 character, 8 line display; 6 languages available including English, Chinese, French, Spanish, German, Italian; storage of 4 configurations for upload from keypad to MT drives and remote mount option. Communications Modbus and CANopen communication protocols as standard via 2 RJ45 connector ports; optional deviceNet, Ethernet TCP/IP, Profibus DP, InterbusS, Modbus Plus Motortronics Product Selection Guide P a g e 97 Environmental Conditions and Approvals MT SERIES V/Hz, OLV, CLV AC DRIVE Specifications Continued MT AC Drive Standard Enclosure IP20 Protected Chassis, IP00 on large drives (optional NEMA1 Kit available for all frame sizes) Altitude Up to 3,300 feet (derating required at higher altitudes) Ambient Temperature -10° C to 50°C (14°F to 122°F) Operation up to 60°C with derating or use of ventilation control kit Storage Temperature -25°C to 70°C (-13°F to 115°F) Humidity 5 - 95% non-condensing, conforming to IEC 60068-2-3 < 75 kW 1.5mm peak to peak, 3-13Hz, 1gn from 13-200 Hz (IEC/EN 60068 2-6) >90kW 1.5mm peak to peak, 3-10Hz, 0.06gn from 10-200Hz (IEC/EN 60068 2-6) < 75 kW 15gn for 11ms (IEC/EN 60068-2-27) >90kW 7gn for 11 ms (IEC/EN 60068-2-27) Vibration Shock resistance EMC Emissions: IEC/EN 61800-3, environments 1 & 2, categories C1, C2, C3 Immunity: IEC/EN 61000-4-2, -3, -4, -5, -6, and-11 LVD EN 50178 and IEC 529 Approvals UL, CE, CSA, NOM 117, C-Tick Motortronics Product Selection Guide P a g e 98 MT AC Drive MT - 2 30 - P Voltage Class Horsepower Enclosure 2 = 200 – 240V 4 = 380 – 460V See Selection Chart P = Protected Chassis (Optional NEMA1 kit and NEMA 4/12 flange kit available) N = NEMA 1 Drive Package 18P = 18 Pulse Drive Package Input Voltage 200-240V 380-480V Model Number Rated Output Current HP (CT) kW (CT) List Price $ MT-2P5-P 3 0.5 0.37 1,198 MT-201-P 4.8 1 0.75 1,260 MT-202-P 8 2 1.5 1,360 MT-203-P 11 3 2.2 1,560 MT-205-P 17.5 5 4 2,160 MT-207-P 27.5 7.5 5.5 2,684 MT-210-P 33 10 7.5 3,300 MT-215-P 54 15 11 4,120 MT-220-P 66 20 15 4,852 MT-225-P 75 25 18.5 5,600 MT-230-P 88 30 22 7,208 MT-240-P 120 40 30 7,744 MT-401-P 2.3 1 0.75 1,395 MT-402-P 4.1 2 1.5 1,395 MT-403-P 5.8 3 2.2 1,395 MT-405-P 10.5 5 4 1,707 MT-407-P 14.3 7.5 5.5 2,019 MT-410-P 17.6 10 7.5 2,337 MT-415-P 27.7 15 11 2,766 MT-420-P 33 20 15 3,447 MT-425-P 41 25 18.5 4,140 MT-430-P 48 30 22 4,740 MT-440-P 66 40 30 5,550 MT-450-P 79 50 37 6,510 MT-460-P 94 60 45 8,190 MT-475-P 116 75 55 9,075 Cont. Motortronics Product Selection Guide P a g e 99 MT AC Drive MT - 2 30 - P Voltage Class Horsepower Enclosure 2 = 200 – 240V 4 = 380 – 460V See Selection Chart P = Protected Chassis (Optional NEMA1 kit and NEMA 4/12 flange kit available) N = NEMA 1 Drive Package 18P = 18 Pulse Drive Package 380-480V MT-4100-P 160 100 75 9,600 MT-4125-P 179 125 90 12,675 MT-4150-P 215 150 110 17,580 MT-4200-P 259 200 132 18,507 MT-4250-P 314 250 160 21,828 MT-4300-P 387 300 200 24,465 MT-4400-P 481 400 250 26,661 MT-4450-P 550 450 280 31,530 MT-4500-P 616 500 310 41,124 MT-4600-P 759 600 400 59,445 MT-4700-P 941 700 500 82,245 Motortronics Product Selection Guide P a g e 100 MT SERIES V/Hz, OLV, CLV AC DRIVE Weights and Dimensions Input Voltage 200-240V 380-480V Model Number MT-2P5-P MT-201-P MT-202-P MT-203-P MT-205-P MT-207-P MT-210-P MT-215-P MT-220-P MT-225-P MT-230-P MT-240-P MT-401-P MT-402-P MT-403-P MT-405-P MT-407-P MT-410-P MT-415-P MT-420-P MT-425-P MT-430-P MT-440-P MT-450-P MT-460-P MT-475-P MT-4100-P MT-4125-P MT-4150-P MT-4200-P MT-4250-P MT-4300-P MT-4400-P MT-4450-P MT-4500-P MT-4600-P MT-4700-P MT AC Drive H W D Shipping Weight (Lbs) 2 9.06 5.12 6.89 6.61 3 10.24 6.1 7.36 8.82 4 5A 11.61 11.61 6.89 8.27 7.36 8.39 12.13 15.43 5B 15.75 9.06 8.39 19.84 6 16.54 9.45 9.29 66.14 7B 21.65 12.6 10.47 81.57 2 9.06 5.12 6.89 6.61 3 10.24 6.1 7.36 8.82 4 11.61 6.89 6.34 12.31 5A 11.61 8.27 8.39 15.43 5B 15.75 9.06 8.39 19.84 6 16.54 9.45 9.29 66.14 7A 21.65 9.45 10.47 81.57 8 24.80 12.6 11.42 100 9B 10A 11A 12A 26.77 30.79 46.85 46.85 12.2 13.78 13.39 17.32 15.43 15.43 15.43 15.43 176 207 300 402 13 37.4 23.43 15.43 455 14A 54.72 35.04 15.43 15A 54.72 44.09 15.43 Frame Size Dimensions (Inches) 704 726 957 NOTE: Dimensions are subject to change. See manual for mounting dimensions Motortronics Product Selection Guide P a g e 101 MT SERIES V/Hz, OLV, CLV AC DRIVE Options Model Number MT-VW3A1101 MT AC Drive Option Description Option Information List Price $ 411 LCD graphic spare keypad. Supplied as standard Remote Mount Extension Cables MT-VW3A1104R10 MT-VW3A1104R30 MT-VW3A1104R50 Cable for remote mounting LCD graphic keypad with RJ45 connector included on each end. MT-VW3A1104R100 1 meter / 3.28 ft 40 3 meter / 9.84ft 47 5 meter / 16.4ft 53 10 meter / 32.8ft 69 Door Mounting Kits and Accessories MT-VW3A1102 IP54 / NEMA12 mounting kit incl. bezel & hardware 104 MT-VW3A1103 IP65 / NEMA 4 mounting kit door used above 63 MT-VW3A1105 RJ45 female-female adaptor to connect keypad 42 Contact factory USB to RS485 converter or RS232 to RS485 converter for PC connection C/F I/O Option Cards MT-VW3A3202 Extended I/O option board 400 MT-VW3A3101 115V input adaptor (adapts 7 logic inputs, user supplied 115VAC signals) 205 Communication Option Cards MT-VW3A3307 Profibus Option Board 500 MT-VW3A3309 DeviceNet Option Board 351 MT-VW3A3302 Modbus Plus Option Board 325 MT-VW3A3310 Ethernet MB TCP/IP Option Board 417 Encoder for Closed Loop Vector Control MT-VW3A3401 RS422 output, 5VDC 173 MT-VW3A3403 Open collector output, 12VDC 164 Open collector output, 15VDC 162 Push-pull outputs, 12VDC 185 MT-VW3A3406 Push-pull outputs, 15VDC 185 MT-VW3A3407 Push-pull outputs, 25VDC 185 MT-VW3A3403 MT-VW3A3405 300kHz max frequency, 5,000 pulses/ rev. maximum A, A -, B, B - Motortronics Product Selection Guide P a g e 102 MT SERIES V/Hz, OLV, CLV AC DRIVE NEMA 1 Conduit Kit, NEMA 4/12 Mounting Kits Description MT AC Drive Model Number List Price $ NEMA 1 conduit kit Frames 2-13 (Includes metal box with conduit knockouts) Frame 2 (MT-2P5, -201, -202, -401, -402, -403) MT-VW3A9201 150 Frame 3 (MT-203, -205, -405) MT-VW3A9202 150 Frame 4 (MT-207, -407, -410) MT-VW3A9203 160 Frame 5A (MT-210, -415) MT-VW3A9204 165 Frame 5B (MT-215, -220, -420, -425) MT-VW3A9205 170 Frame 6 (MT-225, -230, - 430) MT-VW3A9206 170 Frame 7A (MT-440, -450) MT-VW3A9207 175 Frame 7B (MT-240) MT-VW3A92017 195 Frame 8 (MT-460, -475, -4100) MT-VW3A9208 200 Frame 9B (MT-4125) MT-VW3A9209 1,056 Frame 10A (MT-4150) MT-VW3A9210 1,268 Frame 11A (MT-4200) MT-VW3A9211 1,136 Frame 12A (MT-4250) MT-VW3A9212 1,280 Frame 13 (MT-4300, -4400) MT-VW3A9213 1,384 NEMA 4/12 flange mount kit for mounting the heatsink outside a customer supplied enclosure. Frame 2 (MT-2P5, -201, -202, -401, -402, -403) MT-VW3A9501 388 Frame 3 (MT-203, -205, -405) MT-VW3A9502 420 Frame 4 (MT-207, -407, -410) MT-VW3A9503 466 Frame 5A (MT-210, -415) MT-VW3A9504 500 Frame 5B (MT-215, -220, -420, -425) MT-VW3A9505 573 Frame 6 (MT-225, -230, - 430) MT-VW3A9506 590 Frame 7A (MT-440, -450) MT-VW3A9507 630 Frame 7B (MT-240) MT-VW3A9508 630 Frame 8 (MT-460, -475, -4100) MT-VW3A9509 650 Frame 9B (MT-4125) MT-VW3A9510 750 Frame 10A (MT-4150) MT-VW3A9511 775 Frame 11A (MT-4200) MT-VW3A9512 915 Frame 12A (MT-4250) MT-VW3A9513 915 Frame 13 (MT-4300, -4400) MT-VW3A9514 915 Motortronics Product Selection Guide P a g e 103 On Site Assistance and Service Rates Technical Assistance and Service Rates Activity Hourly Rate Field Engineer Daily Definition $200 / Hour $1500 / Day 8 Hours / Day, Monday – Friday 7:00am – 6:00pm Overtime - Standard $250 / Hour Weekdays hours prior to 7:00 am or beyond 6:00pm; All Saturday time. Total time not to exceed 8 hours/day Overtime - Premium $400 / Hour All Sunday and holiday work; all time in excess of 8 hours/Saturday Travel and Living Expense At Cost Standby Invoiced at appropriate activity rate Travel Time Invoiced at 50% of appropriate activity rate Auto Travel $0.55 / Mile $0.55 / Mile Rate covers round trip use of company or personal car NOTE: - Rates are subject to change consult factory for current rates and scheduling. Prices are for service within the continental USA. Motortronics Product Selection Guide P a g e 104 Frequently Asked Questions Topic: Why use a RVSS Soft Starter? Question: I have new equipment to install. Why should I consider using a Reduced Voltage Solid State Soft Starter? Answer: All equipment that utilizes electric motors requires a “starter” to control and protect the motor. The starter can be anything from a cheap Across-the-Line (X-Line) clapper style relay to the much more sophisticated RVSS soft starter. A RVSS soft starter is the product to choose for system reliability, maximum motor protection and the lowest long term cost of operation. As the horsepower goes up, Power Utility or generator sizing requirements may limit your starter options to “Reduced Voltage” (RV) starting in order to keep the Starting Inrush Current under control. Most utilities require Reduced Voltage starting on motors over a certain horsepower rating, some as low as 15HP! Various types of Reduced Voltage starters for AC motors will reduce the negative effects of Inrush Current on the power source (including voltage dips or generator stalling). Older technologies like electro-mechanical Reduced Voltage (RV) starters are just one approach to solving this problem. Although they have been around for years, they are now being replaced by the newer solid state technology available in RVSS starters. In most cases, RVSS starters cost LESS than the older electro-mechanical RV starters and provide more benefits. This FAQ section offers comparisons on RVSS starting to the different types of electro-mechanical RV starting methods. In addition to being less expensive, RVSS offers additional benefits. Most importantly, RVSS starters prevent mechanical shock and damage to all of your power train components by providing smooth stepless acceleration of the motor. Reduced repair costs for the motor and machinery is an immediate benefit. The increased reliability of the work they are doing increases the net value. Being solid state, RVSS starters give you longer performance with virtually no maintenance. There are no contacts to burn out, and no armatures to break from repeated slamming on and off. In many cases, replacement contact points for an electro-mechanical RV starter can be more expensive than replacing the existing starter with an RVSS. Motortronics RVSS starters offer built in premium motor protection features. Reduced Voltage Solid State Starters are the optimum value in motor starting technology today. Motortronics Product Selection Guide P a g e 105 Frequently Asked Questions (Cont.) Topic: RVSS vs X-Line Question: My Across-the-Line starter has worked fine for years. Why should I change to a RVSS starter? Answer: The primary benefit of using RVSS starters is to reduce mechanical stress from excess starting torque. A good analogy to starting an AC motor across the-line is to imagine having an expensive sports car. If you rev the engine up to the “red line” RPMs and then pop the clutch, what will happen? After smoking the tires the car will start moving but at what cost to your drive train? The engine, clutch, transmission...even the body and frame will be affected! X-Line starting of an AC motor is virtually the same. All of the excess torque from that jerking start is absorbed by the mechanical components in your equipment. Although they will continue to work, damage is being done every time you start the motor and you will eventually pay the price. If your motor runs continuously and shuts down only for routine maintenance, there may still be a valid reason to use an RVSS. As power distribution grids become more stressed, energy saving becomes more important. Shutting your motor off more regularly will provide important energy savings (The BEST energy saver is the OFF button). However, this means you will have to restart your loads more often than the original mechanical design may have allowed for. More frequent restarts (after load shedding or power losses) will accelerate equipment damage, jeopardizing your machinery and/or operation. The benefits of restarting softly may take longer to recognize in these applications, but that is only because the cost of eventual downtime is difficult to predict. Keep in mind that with torque reduction being a prime benefit, applications which require all the available torque all of the time may not be good applications for an RVSS. Some examples of these types of applications might include hoists, lifts, positive displacement pumps and even some types of compressors that must start under full load. If however, the high torque is only required on occasional starts (such as a loaded restart after a power failure) there is still a place for Soft Starting. By using the Dual Ramp feature, normal starts can be as soft as possible and high torque starts can be selected using the second ramp when necessary. Motortronics Product Selection Guide P a g e 106 Frequently Asked Questions (Cont.) Topic: RVSS vs RVAT Question: How do RVSS starters compare to Reduced Voltage Auto-Transformer (RVAT) starters? Answer: RVSS starters are smaller, more reliable and much more flexible than Reduced Voltage Autotransformer (RVAT) starters, and are LESS EXPENSIVE! RVAT starters require a 2-step starting process, trading the benefit of the initial starting current reduction for two consecutive bumps of high torque. This creates mechanical stress in the system which can lead to equipment damage, product breakage and costly downtime. An RVSS minimizes the mechanical stress by providing a smooth, gentle ramp for the motor and the load over a selected ramp time. This cannot be done using RVAT starting. An RVSS starter has no moving parts to wear out or contacts to burn. Even if a Bypass Contactor is added (as with NEMA12 enclosed models), special controls in the Motortronics’ RVSS will prevent any contact deterioration. In contrast, RVAT starters have 9 sets of contacts that need frequent replacement, along with 3 coils and a timer which means an increased likelihood of failure. RVAT starters also have a severely limited duty cycle making them unsuitable for many applications. If a motor/load needs to be in the Reduced Voltage mode for longer than 15 seconds or if the motor is started too often, thermal devices in the RVAT starter transformer will trip. A Motortronics RVSS starter will match or exceed the duty cycle rating of the motor it controls, so duty cycle limits are dictated by the motor being used, not the starter. An RVSS can also be used in applications where extended ramping times are required (to as much as a 120 second ramp time!). Another important difference between the two types of starters is flexibility. A Motortronics RVSS can be used to Soft Stop a motor but an RVAT starter cannot. “Soft Stopping” is the opposite of braking. This feature makes the motor and load take LONGER to stop than if it was turned off (See Pump Applications FAQ on page 147). Motortronics Product Selection Guide P a g e 107 Frequently Asked Questions (Cont.) Topic: RVSS vs Wye-Delta Question: Can I use a Motortronics RVSS to replace a Wye-Delta starter? Answer Wye Delta starting (referred to as Star-Delta in Europe) utilizes six leads going to the motor. This starts in two steps. But unlike RVAT starting, the voltage to the motor is never actually reduced. Instead, the winding pattern of the motor is switched around externally by means of contactors and shorting bars. This requires a special motor that has the ends of each winding brought out to the terminal box (meaning that dual voltage motors will have 12 leads that must be connected). In the Start stage, the motor windings are connected in a Wye (Star) pattern to a common center point for each of the three phases. This reduces the output capacity of the motor’s rated torque to 33%. This means the current is reduced to 33% as well. After the load starts moving (assuming that 33% is enough torque), the motor windings are switched to the Delta pattern to provide full torque and full current. Again, this is a two-step starting process. When the starter transitions from Start to Run, a significant torque “bump” is created, often at Locked Rotor levels. A special version of starter, known as a “Closed Transition” starter will overcome this problem by utilizing a 4th contactor in the circuit that switches in a resistor bank during transition (which increases the complexity and makes it more expensive). In this case, a RVSS starter is a much more attractive alternative to Wye Delta starting. Since the 33% torque value is fixed, many users select RVSS as an alternative for greater flexibility in available torque. If you are retrofitting an existing starter and have all 6 wires brought out from the motor, simply connect them in the Delta pattern to the RVSS starter. If you are choosing RVSS over Wye-Delta in a new installation, you only need to run three conductors from the motor to the starter. This also means you can use a motor from readily available stock. There are other significant problems that can occur with Wye Delta starting including severe voltage spikes and field misconnection. These problems are virtually eliminated if you use RVSS starters. Topic: RVSS vs PW Question: I have a Part Winding starter on my pump right now, can I replace it with a Solid State Starter? Answer: Part Winding (PW) starting requires a special motor that has it’s windings split into two sections, each brought out to the terminal box. The electromechanical starter has separate contactors and a timer to bring the motor on-line in two steps. This is the least expensive STARTER, but requires a special motor, which means higher cost and less flexibility in finding a replacement if the motor fails. Pumping is the most common application for PW starting. Like the RVAT it cannot provide Decel, an essential feature in pumping applications. The Decel feature is ONLY available with RVSS starters (see the FAQ entitled “Pumping Applications”). In some cases, the higher initial torque of a PW starter may cause surges and equipment damage on start-up. Using an RVSS provides flexibility of adjustment for just the right amount of torque. For retrofit applications where a PW motor is being used, simply connect all leads for each phase to the RVSS terminals. Motortronics Product Selection Guide P a g e 108 Frequently Asked Questions (Cont.) Topic: Pumping Applications Question: What makes RVSS starters so ideal for use in Pumping Applications? Answer: A unique feature available only on RVSS starters is the ability to provide controlled deceleration (Decel) of the motor over a period that is LONGER than the coast-to-stop time. This Decel feature prevents the load from coming to an abrupt stop and causing equipment damage or other load problems. The prime use of this feature is in preventing surges and shock waves (water hammer) in centrifugal pump systems. Water Hammer is the result of the kinetic energy of the moving water being trapped abruptly by a check valve. Since water does not compress, the energy has nowhere to go and becomes a “shock wave” traveling up and down the piping system searching for an outlet. The outlet for that energy will be the pipes, seals, hangers, flanges, concrete walls, mounting bases and a host of other mechanical equipment in the entire pump and piping system. By extending the ramp-down time, the energy of the moving liquid is dissipated gradually with the reduced pressure from the pump. Then, when the check valve closes, there is little or no energy left in the liquid to be trapped, preventing the shock wave. Another benefit of using Motortronics RVSS starters on pumps is their ability to provide controlled acceleration using current limit on turbine pump systems. Rapid acceleration can cause upthrust of the pump shaft and surging of the water when it reaches the top of the pipe. Using Current Limit, the RVSS can reduce the pump motor torque to provide just enough lift to get the water to the top, without excess surging or upthrust. Since the pump may require very little initial torque to start, the Motortronics RVSS can ramp gently into that current limit setting, providing the maximum benefit. Electromechanical RV starters and other RVSS starters are less able to control these situations. Reduced Voltage starting is required on many pump applications just as a means of reducing Inrush Current. By choosing Motortronics RVSS starters, all of the other benefits of solid state starting are provided as well. Reduced mechanical shock, no maintenance and advanced motor protection make RVSS technology the starter of choice for Pump motors. Motortronics Product Selection Guide P a g e 109 Frequently Asked Questions (Cont.) Topic: Peak Demand Question: Can soft starters save me money on the peak demand charges from my utility? Answer Demand charge savings are possible in many applications, but may come in a different form than what you might expect. To determine possible savings, it is first necessary to determine how your utility registers demand charges for your billing cycle. If they use any of the “ratcheting instantaneous demand” meters to measure usage, savings may come as a direct result of using the Soft Starter Current Limit feature to reduce starting current peaks. For example, if your utility charges you extra whenever you turn on a large motor, you may be paying for instantaneous peaks. In a majority of installations however, the demand charges are calculated using a thermal device that takes a certain amount of time to “warm up” and register the demand. The time it takes the thermal action to register an increase is called the “demand window”, and is typically 15 to 30 minutes long. This means that any single event shorter than the demand window will have little effect on the overall demand registration. The best way to avoid demand charges in this case is to use the #1 rated energy saving device in the world; the “OFF” button! By using soft starters, you can restart your machines when necessary without causing the associated mechanical damage or voltage drop problems experienced with across-the-line starting. This allows you to shed loads whenever possible, saving on both total energy consumption and demand charges. Topic: Generator Power Question: I have had several problems trying to power Soft Starter from an emergency diesel generator. Are Motortronics soft starters suitable for that application? Answer Motortronics soft starter products are especially well suited for operating behind portable or stationary emergency generators. Motortronics soft starters were designed from the outset to provide high precision gate firing in all power environments. By using an exclusive “Auto-Synchronizing” firing circuit, Motortronics starters maintain firing circuit integrity regardless of drifting or unstable power. A common problem encountered by users of other soft starters is that the fluctuations in power frequency and output waveform can cause the firing circuit of the soft starter to “lock-up” and shut down. The reasons are complicated and involve the roots of their power sensing circuitry, but it is very real and happens all too frequently. Another problem comes from the generator voltage regulating circuit. The small amount of electrical “noise” created by firing the SCRs causes some older voltage regulators to allow the voltage to drift up and down as the soft starter is trying to start the motor. If the soft starter is having trouble tracking that voltage swing, it may stall the motor. Because of Motortronics’ unique “Auto-Synchronizing” firing circuit, the soft starter does not have these problems. As such, Motortronics soft starter products are preferred among many customers who regularly use portable power systems and demand reliability. Motortronics Product Selection Guide P a g e 110 Frequently Asked Questions (Cont.) Topic: Bypass Contactors Question: What is the benefit of having a soft starter with an integral bypass contactor? Answer Bypass Contactors are mainly used to shunt the motor power around the SCRs after the soft starter is finished ramping the motor to full speed. SCRs give off a small amount of heat as they conduct current. A conservative rule of thumb is that each SCR rejects 1.5 watts of heat for each ampere passing through it per phase, or 4.5 watts per running load amp. On a 10HP, 460V motor at 14 FLA, this amounts to only 63 watts (4.5W x 14 FLA). On a 200 HP 460V motor, the total comes to 1080 watts (4.5W x 240 FLA), a large amount of heat to dissipate. If your application is in a dry and clean environment that allows you to use a NEMA type 1 (ventilated) enclosure, a Bypass Contactor is not necessary in the soft starter. Ventilation and /or fans will take the heat out of the box and into the surrounding air. However, if your application requires a sealed (i.e. NEMA 12, 3R or 4) enclosure, the heat will build up inside the enclosure leading to the point of failure of the soft starter. To prevent this, Bypass Contactors are used to “shunt” the power around the SCRs when they are no longer needed in the circuit. With Motortronics XLD/DXT Series, all units 92A (100HP @ 460V) and larger in sealed enclosures automatically include a shunt rated bypass contactor in the price. In addition, all combination starters (prefix "B" or "D") provided with a builtin circuit breaker or disconnect also includes a shunt bypass contactor in the price. VMX Series soft starters include an internal shunt bypass contactor on all ratings. Another valid reason to use Bypass contactors even in NEMA 1 applications is when there are several soft starters in a small room. The heat rejected into the room from each starter must be dealt with using building ventilation or air conditioning, adding expense. Example: A control trailer at a rock quarry with four NEMA 1 starters rated at 200HP will be receiving over 4300W of heat into the inside air. Ventilation would introduce a lot of dust, so air conditioning would be required. Adding Bypass Contactors may be less expensive than the additional BTU’s of air conditioning required in cooling the ambient air in the trailer. Motortronics Product Selection Guide P a g e 111 Frequently Asked Questions (Cont.) Topic: Line Start Rated Bypass Contactor Question: Can I start the motor using the Bypass Contactor if the solid state starter should trip or fail? Answer Standard duty Motortronics soft starters with built-in bypass contactors use a Shunt Rated contactor. Motortronics’ design includes a “Silver Saver” circuit that always uses the SCR devices to both start and stop the motor. The contactor only needs to handle the running current. Shunt ratings are based on this lower running current level and are sized specifically for the intended motor. This usually means that the Shunt Bypass Contactor cannot be used for repeated Across-the-Line (X-Line) starting of that motor. Before continuing on your quest for a contactor rated for XLine starting duty, ask yourself these important questions; Am I requesting this just to be able to apply Locked Rotor Torque on occasional starts? All Motortronics starters are capable of delivering at least of 350% current for up to 30 seconds. The VMX, XLD and DXT Series are capable of delivering 500% current for up to 60 seconds (which is usually more than the motor can take). By using the Dual Ramp feature, this high level of starting torque can be made available with the flick of a switch. Since you are still using the solid state devices, there will be no flash or contact burn. If you need even slightly less than locked rotor torque, the Motortronics unit can be adjusted to give you the exact starting torque you need but with the least amount of mechanical stress. Will my electrical system even allow me to start X-Line? In many cases, soft starter starting is being used because the transformer or generator cannot deliver sufficient power to start the motor X-Line. A soft starter with a contactor rated to do so might be a waste of money since it will not be able to start the load anyway. Do I want to be able to start the motor with the Bypass Contactor if the soft starter fails? This is the most common reason for requesting a Line Rated Bypass. Keep in mind that the soft starter will be MORE reliable than an X-Line starter. There is a valid need for an X-Line rated bypass contactor only when the application itself poses significant risk of physical or electrical damage to the soft starter, i.e. in areas where lightning strikes or flooding are common. If you have addressed these issues and you still feel you need X-Line starting capability, we recommend the VMX Series "Heavy Duty" model. Motortronics Product Selection Guide P a g e 112 Frequently Asked Questions (Cont.) Topic: Overload Protection Question: How is the motor protected from Overload when running in bypass? Answer In order to provide running overload protection for the motor while in the Bypass mode, Motortronics soft starters maintain a current path that always has the Solid State Overload Protection in the circuit. Power to feed the Bypass contactor is taken from downstream of the current sensors, so no matter how it gets to the motor, it is always monitored. Care must be taken if building your own Bypass system to ensure that this current path is maintained. Motortronics can provide recommended wiring diagrams to help you in that case. Topic: Electronic Overload Question: I have had problems with electronic overloads loosing track of my motor after a power failure. Will this be a problem with the Motortronics soft starters? Answer Electronic overload protection has been around for some time now, and has proved to be superior to bi-metallic and eutectic overload relays in repeatability and accuracy. One design problem unfortunately goes unnoticed with some manufacturers. The electro-mechanical overload relays inherently retained the thermal condition of the motor, even if power was removed. When power was restored and the motor restarted, the protective elements were still at the same temperature state as the motor. If the motor was close to overloading before power failed, as is often the case when a blackout is preceded by a “brown out”, the bi-metallic overload relay “remembers” and trips quicker if the overload persists. Microprocessor based electronics must have electricity to operate, and when the power fails, memory can be lost as well. Several “electronic overloads” have been found to have no provisions to maintain thermal information. This holds true for some manufacturers of digital soft starters as well. Motortronics has gone to great lengths to develop and implement a Retentive Thermal Memory system that virtually duplicates the action of an electro-mechanical thermal overload. A Real Time Clock keeps track of the elapsed time when power fails. When power is restored, the microprocessor reads the offtime of the motor from the RTC and adjusts the Thermal Register to provide real Overload Protection that matches the motor. This protection scheme also involves having non-volatile memory, another feature that sets Motortronics apart. The bottom line is that you can count on Motortronics’ Solid State Overload to provide reliable, accurate motor overload protection even in the event of the loss of power. Motortronics Product Selection Guide P a g e 113 Frequently Asked Questions (Cont.) Topic: Reversing Starters Question: My application requires a Reversing Starter. How can I do that with a Motortronics Soft Starter? Answer Reversing can easily be accomplished with any Motortronics soft starter by adding a reversing contactor to the circuit. Some Motortronics products are not phase-rotation sensitive so the reversing contactor can be either upstream or downstream from the soft starter. Placing it upstream provides the additional benefits of having isolation as described below. This also allows for simple retrofits where a FVR (Full Voltage Reversing) starter is already in place. Just add the Motortronics soft starter downstream, and control it with auxiliary contacts of the FVR starter. The VMX Series must be programmed to disable phase sensitivity if a reversing contactor is used upstream. Topic: Isolation Contactors Question: Do I need a contactor upstream from a Solid State Starter? Answer If severe transient voltage spikes and frequent lightning strikes are not problems in your area, the added cost of Isolation Contactors may not be warranted. All Motortronics low voltage soft starter products are designed for use without the need for Line Isolation Contactors. Isolation Contactors however, are a good protective measure to consider using when spikes and / or lightning are a common occurrence. While the motor is running, these spikes and surges are passed through with little harm. When the motor is off (but the SCRs are still connected), the SCRs are exposed to these spikes and surges, causing gradual damage that can lead to eventual failure. If the spikes or surges are severe, immediate failure of multiple SCR devices is possible. The “air-gap” provided by an Isolation Contactor is excellent low-cost insurance. Another application is when there are Power Factor Correction Capacitors (PFCs) in the circuit. The Isolation Contactor can then serve two purposes and is therefore more cost effective. See the following FAQ entitled “PFC Capacitors” for more details. Some brands of Soft Start controller designs require in-line contactors for basic operation. Others have no transient protection at all. Those other manufacturers may state that Isolation Contactors are always REQUIRED, but that may be applicable only to their brand. Motortronics Product Selection Guide P a g e 114 Frequently Asked Questions (Cont.) Topic: 2-Speed Motors Question: Can a soft starter used in a 2-speed motor application? Answer Two speed motor applications are not a problem for Motortronics soft starters, but they do require some thought and investigation. There are several ways to do this depending on the answer to these three questions: 1. What Type of 2-speed motor is it, i.e. two speed, two winding or two speed single winding etc.? 2. How does the machine or process operate, i.e. always start in Low and switch to High, or is it possible to start the motor in either speed? 3. Is it a new application or retrofit to an existing starter? It is often easier to add an soft starter to an existing 2speed starter and leave the rest of the control system intact. Contact Motortronics with this information for further assistance. Topic: Over Sizing Question: When should I consider over-sizing or derating a Motortronics Soft Starter? Answer Motortronics soft starters are all built as Heavy Duty products. As such, we can tell you that “If your motor can start the load, Motortronics’ soft starter can start the motor”. Motortronics soft starters are capable of providing 500% of their rated current for at least 60 seconds. That is the heaviest duty rating available on the market! This rating means that you should never have to oversize (or derate) these series on any standard or even mill-duty motor application. In addition, these starters are designed to meet or exceed the duty cycle capabilities of the motor it is intended to serve. For example, in an application where a 10HP motor is capable of being started 10 times per hour, the Motortronics soft starters are capable of at least 10 starts per hour as well. The benefit to users is that with Motortronics, your motor will be the only device limiting your duty cycle. If your motor is oversized to handle a higher duty cycle, just size the Motortronics unit to match the motor nameplate. Motortronics Product Selection Guide P a g e 115 Frequently Asked Questions (Cont.) Topic: Altitude Derating Question: Do I need to derate my soft starter in high altitude applications? Answer Because of the limited cooling capacity of thinner air, careful consideration should be given to applying a soft starter in high altitudes. If the unit will be used in a NEMA 1 ventilated enclosure, some degree of de-rating may be necessary if the altitude is significantly above 3300 ft. (1000 meters). A very conservative de-rate formula is 1% for each 330 ft. elevation above 3300 ft. Example, at a 6000 ft. elevation, this de-rate would be 6000 – 3300 = 2700, divided by 330 = 8.18% de-rate. Keep in mind, however, that Motortronics starters are sized for maximum current, and in most cases provide significantly more capacity than what the typical motor at a selected HP requires. Example, a 200HP 460V motor with a FLA of 240A and a 1.15 service factor may draw 276 FLA at worst case. The standard Motortronics with the 8.18% de-rate it can still provide 282 amps which is more than that motor requires. Units with bypass contactors utilize the SCRs for such a short period of time (during ramp-up) that they rarely need derating. But you must be sure the current never exceeds the maximum rating of the contactor. When in doubt, give all pertinent altitude information and motor rating data to Motortronics Tech Support for proper unit sizing and selection. At 10,000 ft., the current de-rate factor becomes 20% and may require derating of the starter. Again, keep in mind that the motor FLA may be derated as well, so make sure you are working with all of the correct information. Another consideration at elevations over 10,000 feet is the voltage rating of all electrical devices. The dielectric insulating properties of the air are decreased, requiring a possible voltage derate at extreme altitudes. Contact Motortronics for additional help in this situation. Topic: Temperature Question: Can I use a Motortronics soft starter in high ambient temperature applications? Answer Motortronics starters also provide some of the highest ambient temperature ratings available. Every soft starter chassis model is designed for a 50° C (122° F) ambient and is factory tested at 60° C (140° F). Units with factory supplied enclosures are designed based on a 40° C (104° F) maximum ambient operating temperature. Derating is possible within these limits using the formula of 1% per degree above 50° C (40° C for enclosed), to an absolute maximum of 60° C. If your application is outdoors, de-rating is rarely necessary providing the enclosure is protected from direct sun exposure. Radiant heat loading from any source including the sun can quickly exceed even a derated unit’s maximum temperature rating. Protect soft starters from all sources of radiant heat and direct contact with any extremely hot objects such as ovens or steam pipes. Motortronics Product Selection Guide P a g e 116 Frequently Asked Questions (Cont.) Topic: Variable Frequency Drive Bypass Question: Can I use a soft starter as the emergency bypass for my Variable Frequency Drive? Answer While Variable Frequency Drives (VFDs) can vary the output speed or torque of the motor, they also provide almost all of the features offered by soft starters. Users often get their first exposure to the benefits of Soft Stopping a pump to reduce water hammer because it was a feature of their VFD. When the VFD fails and the user must run the pump on bypass, they quickly notice that their Soft Stop (Decel Control) feature is lost with an electro-mechanical bypass starter. Many users are discovering the benefits of using a soft starter as the emergency bypass of a VFD. In addition to the Soft Stop, they also help in applications where available power is limited, especially when the application is powered from a back-up generator. Motortronics Soft starters are ideal for this situation as well. The only consideration to keep in mind is that the soft starter and VFD must be isolated from each other when operating the motor. Two contactors, one being fed from the VFD output and one fed from the soft starter output, tie together to feed either output to the motor, but never both. If not, damage to both the VFD and the soft starter would result. Contact us for additional help. Motortronics Product Selection Guide P a g e 117 Terms and Conditions 1. General: All orders for products or services of Phasetronics (hereinafter “Company”) are subject to these conditions of sale. No modifications of, or additions to, these terms will be recognized by the Company unless specifically agreed to in writing by an authorized Company officer. Failure of Company to object to any provision in conflict with any part of this instrument contained in any prior or subsequent order to communication from a buyer hereinafter referred to as “the Purchaser” shall be construed as a waiver of these conditions nor an acceptance of any such provision. 2. Prices: Prices are subject to change without notice. Published prices shown in Company’s catalogs and price bulletins provide a price and catalog number guide for the selection and application of a specific product. All prices are subject to confirmation by authorized Company personnel. In the event of a net price change, the price of products on order but unshipped will be adjusted to the price in effect at the time of shipment. Downward adjustment of prices shall only apply to unshipped portions of outstanding orders. Written quotations must be for specific quantities, catalog number, price and delivery date(s). In lieu of catalog number, complete specifications must be included in the quotation. Unless noted otherwise on the written quotation, all quotes are conditioned upon acceptance by Purchaser within thirty (30) days from date issued and shall be considered as offers by Company to sell during such thirty (30) day period unless sooner terminated by notice. Products to be furnished or services rendered hereunder will be produced or performed in compliance with all applicable requirements of Sections 6, 7 and 12 of the Fair Labor Standards Act of 1938, as amended on the date hereof, and of all valid and applicable regulations and orders of the Administrator of the Wage and Hour Division issued under Section 14 thereof, as written on the date of acceptance of the Purchaser’s order. 3. 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Terms of Payment and Reservations of Title: Standard Terms to Purchasers determined by the Company to have satisfactory credit are as follows: One percent 10 days, net 30 days. All quoted prices and payments shall be in U.S. dollars. Phasetronics accepts Visa or MasterCard. Company reserves the right to require full or partial payment in advance of shipment where in the Company’s opinion, exercised in its sole discretion; the financial condition of the Purchaser does not justify continuance of production or shipment on the terms of payment specified. Title to all products purchased from Company shall remain in the Company until Company receives payment in full for the products from the Purchaser at which time title shall pass to the Purchaser. Purchaser agrees, upon request of Company, to promptly execute and return to Company any documentation necessary to perfect Company’s security interest in the products. 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Except as Specifically Provided Herein, There Are No other Warranties, Express or Implied, Including, But Not Limited To, Any Implied Warranties of Merchantability or Fitness for a Particular Purpose. Solid state controls have different operating characteristics from those of electromechanical equipment. Because of these differences and the wide variety of applications for solid state controls, each application designer must verify that the solid state equipment is acceptable for his particular application. In no event will company be responsible or liable for indirect or consequential damages resulting from the use or application of its products. The diagrams and illustrations, if any, found in documents and/or manuals accompanying Company’s products are included solely for illustrative purposes. Because of the number of different applications of Company’s products, Company cannot be responsible or liable for actual use based on the examples or diagrams. 18. Governing Law: Interpretation and enforcement of any rights and obligations between Company and Purchaser arising out of the sale of the Company products shall be governed by the laws of the State of Florida and any action brought to enforce those rights and/or obligations shall be brought in the court of competent jurisdiction located in Pinellas County, Florida. Motortronics Product Selection Guide P a g e 119 For the latest product information visit www.motortronics.com Phasetronics Inc. dba Motortronics 1600 Sunshine Drive Clearwater, Florida 33765 USA Tel: 727.573.1819 or 888.767.7792 Fax: 727.573.1803 or 800.548.4104 E-Mail: sales@motortronics.com Revision 102712-1.20 Motortronics Product Selection Guide P a g e 120
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