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®

CADWELD Welded
Electrical Connections
Metric

®

CADWELD PLUS
The Standard by which all others are measured
CADWELD® PLUS is a revolutionary
system that simplifies the process
for exothermically welded
connections.
Reliable – CADWELD® connections
consistently perform the best in
independent IEEE® 837 tests.
Innovative – CADWELD PLUS offers
easy ignition and increases flexibility
in hard-to-reach areas.
Easy to Use – CADWELD PLUS
connections require fewer parts, no
starting material and no cumbersome
tools.
Most Experienced – ERICO,® the
recognized leader in grounding and
bonding.

CADWELD PLUS is the
ultimate exothermic
welded connection

Space-saving packaging
ships and stores easily

IEEE is a registered trademark of The Institute of Electrical and Electronics Engineers, Incorporated

www.erico.com

Table of Contents
Ordering Information . . . . . . . . . . . . . . . . . . . . . . 1
The CADWELD® Mould Numbering System . . . . 2-3
Metric to Imperial Conversion Chart . . . . . . . . . . . 4
CADWELD – Technical Advantages . . . . . . . . . . 5-6
Technical Information . . . . . . . . . . . . . . . . . . . . . . 7
CADWELD® PLUS . . . . . . . . . . . . . . . . . . . . . . . . . 8
CADWELD® MULTI . . . . . . . . . . . . . . . . . . . . . . 9-10
Horizontal Connection – SS. . . . . . . . . . . . . . . . . 11
Horizontal Tee – TA . . . . . . . . . . . . . . . . . . . . . . . 12
Horizontal X – XA/XB . . . . . . . . . . . . . . . . . . . . . 13
Parallel Horizontal – PT . . . . . . . . . . . . . . . . . . . . 14
Horizontal Steel Surface – HA/HS . . . . . . . . . . . . 15
Vertical Steel Surface – VS. . . . . . . . . . . . . . . . . . 16
Studs – HX/HV . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Busbar Tape – BA/BB . . . . . . . . . . . . . . . . . . . . . . 18
Busbar Tape – BM/BQ . . . . . . . . . . . . . . . . . . . . . 19
Cable to Busbar Tape – LE . . . . . . . . . . . . . . . . . 20
Busbar Tape – EB . . . . . . . . . . . . . . . . . . . . . . . . 21
Busbar Tape – BW/CG . . . . . . . . . . . . . . . . . . . . . 22
Cable to Busbar Tape – L J. . . . . . . . . . . . . . . . . . 23
Copper Lugs – LA . . . . . . . . . . . . . . . . . . . . . . . . 24
Copper Lugs – GL . . . . . . . . . . . . . . . . . . . . . . . . 25
Cable to Ground Rod – GR . . . . . . . . . . . . . . . . . 26
Cable to Ground Rod – GT . . . . . . . . . . . . . . . . . 27
Cable/Tape to Ground Rod – GY/LQ . . . . . . . . . . 28
Tape to Ground Rod – CP/CN . . . . . . . . . . . . . . . 29
Cable to Ground Rod
CADWELD® ONE SHOT – GR/GT . . . . . . . . . . . . . 30

Ground Rod Splice – GB . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cable to Rebar – RR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Cable to Rebar – RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cable/Busbar Tape to Rebar – RJ . . . . . . . . . . . . . . . . . . . 34
CADWELD Cast Ground Plates. . . . . . . . . . . . . . . . . . . . . 35
Aircraft Grounding Receptacles . . . . . . . . . . . . . . . . . . . . 36
Other Cable to Cable Connections . . . . . . . . . . . . . . . . . 37
Other Cable to Ground Rods or Other Connections. . . . . 38
Other Cable to Steel or Cast Iron Connections. . . . . . . . . 39
Other Cable to Busbar or Lug Connections . . . . . . . . . . . 40
Other Busbar to Busbar Connections . . . . . . . . . . . . . . . . 41
Other Busbar Connections . . . . . . . . . . . . . . . . . . . . . . . 42
Other Rebar Connections. . . . . . . . . . . . . . . . . . . . . . . . . 42
Cable to Copper Tube Connections . . . . . . . . . . . . . . . . . 43
Busbar to Ground Rods Connections . . . . . . . . . . . . . . . . 43
Copper Tube to Ground Rods Connections . . . . . . . . . . . 44
Copper Tube to Copper Tube Connections . . . . . . . . . . . 44
Copper Tube to Busbar or Lugs Connections . . . . . . . . . . 44
Material, Tools and Accessories
Adapting Moulds to Fit Conductors . . . . . . . . . . . . . . . . . 45
Cable and Work Surface Preparation . . . . . . . . . . . . . . . . 46
Mould Care and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Mould Fastening and Mounting . . . . . . . . . . . . . . . . . 48-49
Ground Rod Specialty Tools . . . . . . . . . . . . . . . . . . . . . . . 50
Other Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51
Tool Kits / Tool Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Reference Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

How to Order CADWELD Products
This catalog lists popular CADWELD connections. Look in the index for the connection you need. If
you cannot find the connection you need, contact ERICO® or your local distributor or agent. Only the
most popular CADWELD connections are listed in this catalog. We have designed over 45,000
connections and “specials” are designed every day.

1.

What connection do you require?
Available connections are listed in the pictorial index which also shows the degree of difficulty
in making the connection, and ease of mould cleaning. We strongly recommend that
wherever possible you use moulds listed in this catalog. After selecting the connection, turn to
the appropriate page and select the mould, welding material and tools you need.

2.

What are the conductor sizes?
This catalog covers connections between solid or concentric stranded copper conductors,
and busbars to each other, to lugs, to ground rods, to rebar, to rail and to special grounding
accessories. For sizes not listed, contact your local CADWELD distributor, agent, or ERICO.
Note: Other publications describe connections to conductors of copperclad, high voltage
copper, aluminium, busbar, lightning protection cable, steel cable, etc.

3.

You must have the following to make a weld:
1.

Mould to fit your conductors.

2.

Welding material required by your mould.

3.

Handle clamps or frame.

4.

CADWELD® PLUS Control Unit or Flint Ignitor.

5.

Lugs, sleeves, packing material listed on the page with the mould.

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1

The CADWELD® Mould Numbering System
The CADWELD® Mould Part Number gives, in code, the complete information of the mould
– type of connection, mould price key, and conductor size(s).

XXX-XXXX
Mould
Type

Code for
Tap Conductor
Mould Price
Key

Code for
Main or Run
Conductor

EXAMPLES
TAC-Y6Y4
Price
Key
C
Type
TA

GTC-P143Y6
Price
Key
C

70 mm2
Tap

120 mm2
Run

Type
GT

SSC-Y4

VSC-Y2-V76
Price
Key
C

Price
Key
C

120 mm2
Tap
Type
SS

14.2 mm
Copper Clad
Ground Rod

70 mm2
Tap

Type
VS

Vertical
Pipe

76 mm
Cable
35 mm2 Diameter
Pipe

Certain tools may be required for various connections.
If required, these tools are listed on the same page as the connection and in Section A.
• Some tools listed in Section A can save you a lot of time.
• Also refer to A9E, Contractor Tips, to make your job easier, and learn about labor saving ideas.
For other CADWELD literature, videos and software, See Page 50.
For all your connection needs – we’re only a phone call away. See back cover for a
complete listing of ERICO® offices or call your local CADWELD distributor or agent.

REQUIRED TOOLS SUMMARY
Required tools are listed with each mould. For your reference, handle clamps and/or frame are summarized below.
MOULD

REQUIRED

A*

Includes frame with handle

C, Q & R

Requires L160

D, F & Z

Requires L159

E*

Includes frame but also requires L160

J*

Includes frame but also requires L159

K*, M* & V*

Includes frame with handles

* To order mould only - without handles or frame - add suffix “M” to mould part number.

2

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The CADWELD® Mould Numbering System
COMMON REFERENCE FOR CABLE DIAMETERS
Nominal Area

Concentric Cable

(mm2)

Strand

Diameter Range (mm)

Cable Size Code

6
10
16
25
25
35
35
50
70
95
95
120
120
150
185
240
300

7/1.07
7/1.37
7/1.73
7/2.16
19/1.32
7/2.54
19/1.55
19/1.85
19/2.18
19/2.57
37/1.83
37/2.03
19/2.84
37/2.29
37/2.54
37/2.90
61/2.51

3,21
4,12
5,18
6,48
6,60
7,62
7,75
9,27
10,90
12,80
12,80
14,21
14,20
16,00
19.80
20,30
22,60

A7
W2
W3
Y1
Y1
Y2
Y2
Y3
Y4
Y5
Y5
Y6
Y6
Y7
Y8
Y9
Y0

For other cable sizes or different stranding, please contact your local CADWELD® distributor, agent or ERICO®.

BUSBAR / TAPE KEY
Thickness (mm)

CADWELD Code

Width (mm)

CADWELD Code

2
3
3,5
4
5
6
8
10

BA
CA
DA
EA
FA
PA
GA
HA

20
25
30
35
40
50
60
80
100

H
J
K
V
L
M
N
P
Q

Ground Rods
Size
CADWELD Code

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Size

Rebar
CADWELD Code

7 mm
10 mm

P070
P100

10 mm
12 mm

51
52

12.7 mm

P128

16 mm

53

14 mm

P140

20 mm

92

14.2 mm

P143

22 mm

55

15 mm

P150

25 mm

56

16 mm

P160

32 mm

58

17.2 mm

P172

36 mm

59

19 mm

P190

40 mm

83

20 mm

P200
3

Metric to Imperial Conversion Chart
Metric Cables
Area
Cross sectional area
mm2 (SQMM)

Metric
Cable
Code

US Equivalent
mm

AWG/MCM
Size

Diameter
Inch

2.0 Concentric
–
1.8
3.5 Concentric
G8
2.4
w/B1331H sleeve (0.106 ID) - (2.69 mm)
4 Solid
G9
2.5
6 Solid
H5
3.1
5.5 Concentric
B5
3.0
w/B1331K sleeve (0.140 ID) - (3.56 mm)
8.0 Concentric
E0
3.6
10 Solid
–
3.8
10 Concentric
W2
4.2
14 Concentric
B0
4.8
w/B1331H sleeve (0.106 ID) - (5.38 mm)
16 Solid
4.5
16 Concentric
W3
5.2
22 Concentric
A8
6.0
25 Solid
W5
5.6
25 Concentric
Y1
6.4
25 Ropelay
X1
–
30 Concentric
A6
6.9
35 Solid
W7
6.7
35 Concentric
Y2
7.7
35 Ropelay
X2
–
38 Concentric
D5
7.8
40 Concentric
E5
8.4
50 Solid
W6
8.0
50 Concentric
Y3
9.0
50 Ropelay
X3
–
55 Concentric
G5
9.6
60 Concentric
L9
10.0
70 Solid
W8
10.0
70 Concentric
Y4
10.9
70 Ropelay
–
–
80 Concentric
R4
11.5
95 Concentric
Y5
12.6
95 Ropelay
X5
–
100 Concentric
X4
13.0
120 Concentric
Y6
14.2
120 Ropelay
X6
–
125 Concentric
R6
14.5
150 Concentric
Y7
16.1
150 Ropelay
X7
–
160 Concentric
V7
–
185 Concentric
Y8
17.7
185 Ropelay
X8
–
200 Concentric
D7
18.2
240 Concentric
Y9
20.3
240 Ropelay
X9
–
250 Concentric
V9
20.7
300 Concentric
Y0
22.5
300 Ropelay
X0
–
315 Concentric
V0
–
325 Concentric
S4
23.4
400 Concentric
V1
26.2
400 Ropelay
V6
–
500 Concentric
P9
28.8
500 Ropelay
W4
–
600 Concentric
R9
31.9
625 Concentric
W9
32.8
625 Ropelay
W0
–
725 Concentric
R0
35.2
800 Concentric
X8
36.8
800 Ropelay
V2
–
850 Concentric
Q1
37.6
1000 Concentric
V3
41.6
1000 Ropelay
V4
–

AWG/MCM
Cable Code

Diameter
Inch
mm
0.0726
0.0915

–

–
–
–

–

–

#10 Solid
#8 Solid
#10 Concentric

1A
1D
1B

0.102
0.128
0.116

2.6
3.25
2.95

0.071
0.095

#14 Concentric
#12 Concentric

1.84
2.3

0.0984
0.122
0.118

–

–

–

–

0.142
0.150
0.162
0.189

#8 Concentric
#6 Solid
#7 Concentric
#6 Concentric

1E
1G
7L
1H

0.146
0.162
0.164
0.184

3.7
4.1
4.2
4.7

–

–

–

–

0.177
0.204
0.236
0.220
0.260

#4 Solid
#5 Concentric
#4 Concentric
#3 Solid
#3 Concentric

1K
3Y
1L
1P
1Q

0.204
0.205
0.232
0.229
0.260

5.2
5.2
5.9
5.8
6.6

–

–

–

–

–

0.276
0.264
0.305

#2 Concentric
#2 Solid
#2 Concentric

1V
1T
1V

0.292
0.258
0.292

7.4
6.6
7.4

–
0.315
0.331
0.315
0.354

–

–

–

–

#2 Concentric
#1 Concentric
1/0 Solid
1/0 Concentric

1V
1Y
2B
2C

0.292
0.332
0.325
0.373

7.4
8.4
8.3
9.5

–

–

–

–

–

0.378
0.394
0.394
0.430

1/0 Concentric
2/0 Concentric
3/0 Solid
2/0 Concentric

2C
2G
2K
2G

0.373
0.419
0.410
0.419

9.5
10.6
10.4
10.6

–
0.453
0.505

–
0.512
0.567

–
0.571
0.634

–
–
0.700

–
0.717
0.801

–
0.815
0.891

–
–
0.922
1.03

–
1.13

–
1.26
1.29

–
1.39
1.45

–

–

–

3/0 Concentric
4/0 Concentric

2L
2Q

0.470
0.528

–
12.0
13.4

–

–

–

–

4/0 Concentric
250MCM

2Q
2V

0.528
0.575

13.4
14.6

–

–

–

–

250MCM
300MCM

2V
3A

0.575
0.630

14.6
16.0

–
–

–
–

–
–

350MCM

3D

0.681

–

–

–

400MCM
500MCM

3H
3Q

0.728
0.813

–
–
17.3

–
18.5
20.7

–

–

–

–

500MCM
600MCM

3Q
3X

0.813
0.893

20.7
22.7

–
–

–
–

–
–

–
–

700MCM
800MCM

4G
4Q

0.964
1.031

24.5
26.2

–

–

–

1000MCM

4Y

1.152

–

–

–

1200MCM
1250MCM

5G
5J

1.263
1.289

–
29.3

–
32.1
32.7

–

–

–

–

1400MCM
1600MCM

5Q
5X

1.364
1.459

34.6
37.1

–

–

–

–

1.48
1.64

1700MCM
2000MCM

7G
7G

1.506
1.632

38.2
41.5

–

–

–

–

–

–

2

F.1 - Metric Cable Sizes and Code, in Square Millimeters (MM ), abbrev. (QMM)

4

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CADWELD® - Technical Advantages
THE CADWELD® WELD
• Has a current-carrying capacity equal to that
of the conductor
• Creates a permanent bond that withstands
repeated fault currents and will not loosen,
deteriorate or increase in resistance
• Consistently performs the best in
independent IEEE® 837 tests
• Is easy to check visibly for quality

RELIABILITY
As the molecular bond eliminates the concept
of surface contact, an electrolyte cannot penetrate
between the conductors and cause oxidation and
deterioration in the course of time.

CORROSIVE ENVIRONMENTS

The melting temperature of CADWELD
connection is higher than the melting temperature
of copper (1082°C). For this reason, in the
event of abnormal heating due to a high fault
current, the conductor is destroyed before the
connection.

CONDUCTIVITY
The CADWELD connections form a solid bond
around the conductors assuring continuity. The
cross sectional area of the weld has greater
current carrying capacity than the conductors.

PERFORMANCE
Standard CADWELD welds have a cross
section greater than that of the conductors
to be joined, which compensates for the
difference in resistivity between the
conductor and the welding material.
Consequently, under fault conditions the
weld will always remain cooler than the
conductor.
If special applications do not allow for the
required increase in cross section to be
employed, the use of the formula:
R = p x l and V= R x l
S
will make it possible to define precisely the
resistance of the CADWELD® weld.

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This accelerated ageing test, carried out
in a saline environment at a controlled
temperature, demonstrates that
CADWELD® welds retain all their electrical properties during the period of
the test whereas the resistance of
mechanical connections increase with
time and this alters their conductive
properties.
CADWELD's exceptional performance
is due to its reliability resulting from
the molecular bond.

SET CABLE/CABLE
2 SAMPLES

MECHANICAL
2 SAMPLES

SET
CABLE/CABLE
4 SAMPLES

END 4 SAMPLES CADWELD
CABLE/CABLE

TIME IN YEARS

ABILITY TO WITHSTAND HIGH
CURRENT

CORROSION TEST

RELATIVE RESISTANCE

This reliability is of particular interest for humid
or chemical environments or for bonds directly
buried in the ground.

3 SAMPLES
Comparison between CADWELD
CADWELD
Bonded Connection and Mechanical
Connection CADWELD Weld (Metal A)
(Metal B).
The CADWELD bonded connection provides permanent conductivity over the
whole of the section due to molecular bonding between the metal surfaces.

Comparison between CADWELD® Bonded Connection and Mechanical Connection

CADWELD WELD
(Metal A)

(Metal B)

The CADWELD bonded connection provides
conductivity over the whole of the
section due to molecular bonding
between the metal surfaces.

5

MECHANICAL
CRIMPED CONNECTION
Line of current

Actual Contact Surface

The mechanical connection presents a significant
difference between the apparent contact surface
and the actual surface.

CADWELD® - Technical Advantages
GROUNDING SYSTEM – CONDUCTORS AND CONNECTORS
IEEE® Std. 80-1986, Guide for Safety in
Substation Grounding, uses a fusing formula
as the basis for selecting minimum
conductor size to avoid fusing (melting)
under fault conditions.

The grounding conductor size is based on the
maximum magnitude and duration of available
fault current, and on the type of connections
being used in the grounding system.

This formula can be simplified to the following:
A = Conductor size in mm2
K = Constant from the following table
I = RMS fault current in amperes
S = Fault time in seconds
Based on the standard ambient temperature of 40º C.

Where:

A=K•I

S

CONSTANT K FOR ABOVE FORMULA
MAX
TEMP

1083º C
450º C
350º C
250º C

COPPER

COPPERWELD®

COPPERWELD

(Soft Drawn)

(Dead Soft Annealed)

(Dead Soft Annealed)

40%

30%

5.30
6.96
7.67
8.85

6.10
8.04
8.85
10.22

3.55
4.65
5.12
5.90

The temperatures listed above for each material are specified in IEEE Std. 80-1986 to be used for different
types of connecting means;
Pressure type connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
250º to 350º C*
Brazed connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
450º C
Exothermic welded connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1083º C
*Except those that have been tested to and passed the requirements of IEEE Std. 837-1989.

RELATIVE SIZES
+31

Cable
Only

CADWELD®
Connections

+41

Brazed
Connections

Pressure Type
Connections
350°

+66

Pressure Type
Connections
250°

EXAMPLE – 25,000 Ampere, 2 second fault:

CONNECTION TYPE
CADWELD Electrical

CONDUCTOR SIZE
126 mm2 - use 150 mm2

Brazed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 mm2 - use 185 mm2
Pressure Type (at 350º C) . . . . . . . . . . . . . . . . . . .181 mm2 - use 185 mm2
Pressure Type (at 250º C) . . . . . . . . . . . . . . . . . . .209 mm2 - use 240 mm2

6

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Technical Information
CADWELD ®
THE MOLECULAR BOND

THE CADWELD® MOULD
USING CADWELD PLUS

CADWELD® EXOTHERMIC CONNECTION
A welding process that eliminates the
connection by forming a molecular bond.
Connections are the weak point of all electrical circuits and especially
earthing circuits subjected to aging and corrosion. The capacity of an
earthing circuit to protect the safety of personnel depends on the quality of
the connections made.
BS 6651 (1992) STATES :
"Any joint other than welded represents a discontinuity in the current
conducting system and is susceptible to variation and failure.”

CADWELD ® – The
Molecular Bond
The CADWELD® process provides a way to produce copper/copper,
copper/galvanized or plain steel, copper/copper clad steel, copper/bronze/brass/stainless steel, steel/steel, molecular bonds with no
external energy or heat source.
The principle consists of bringing together a welding materials and
ignition agent in a suitable graphite mould.
The reduction of copper oxide by aluminium produces molten copper
and aluminium oxide slag at extremely high temperatures.
The shape of the mould, its dimensions, and the size of the welding
material, are all dependent on the items to be welded.

1

Installation Is Easy!

2

4 Simple Steps For Permanently Welded
Electrical Connections
The CADWELD PLUS Control Unit initiates the reaction of
the metal crucible. The standard unit includes a 1.8 meter
(6-foot) high temperature control unit lead. The lead attaches
to the ignition strip using a custom made, purpose-designed
termination clip.

Insert CADWELD PLUS
package into mould

After the termination clip is installed on the ignition strip, the
installer pushes and holds the ignition button to start a charging
and discharging sequence. Within a few seconds the control
unit sends a predetermined voltage to the ignition strip and the
reaction is initiated.

3

Press and hold
operating switch and
wait for the ignition
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7

Attach control unit
termination clip to
ignition strip

4

Open the mould and
remove the expended
steel cup – no special
disposal required

CADWELD® PLUS
CADWELD PLUS for Grounding Applications
CADWELD PLUS
Part Number
15PLUSF20
25PLUSF20
32PLUSF20
45PLUSF20
65PLUSF20
90PLUSF20
115PLUSF20
150PLUSF20
200PLUSF20
250PLUSF20
300PLUSF20
400PLUSF20
500PLUSF20

Article
Number
165700
165701
165702
165703
165704
165705
165706
165707
165708
165709
165710
165711
165712

Size Indentification
Ring Color

Traditional Welding
Material Part Number
(Clear Cap)

Box
Qty.

Black
Red
White
Light Blue
Dark Green
Gray
Orange
Dark Blue
Yellow
Purple
Light Green
Brown
Light Brown

15
25
32
45
65
90
115
150
200
250
use 2 x 150
use 2 x 200
500

20
20
20
20
20
10
10
10
10
10
10
10
10

Baffle Cover Kit

PLUSCU

PLUSCULD
CADWELD PLUS Patent Numbers

Accessories

CADWELD PLUS for Cast Iron Applications
CADWELD PLUS
Part Number

Article
Number

25PLUSXF19
32PLUSXF19
45PLUSXF19
65PLUSXF19

165718
165719
165720
165721

Traditional Welding
Size Indentification Material Part Number
(Orange Cap)
Ring Color
Red
White
Light Blue
Dark Green

6,553,911 6,835,910 6,703,578

25XF19
32XF19
45XF19
65XF19

Gram weight PLUS welding material type i.e. 45PLUSF20

8

Box
Qty.

Part Number

20
20
20
20

PLUSCU

Article
Description
Number
165738 CADWELD PLUS Control Unit

PLUSCU15L

165745

PLUSCULD

165739

PLUSCULD15

165746

MC2X2KIT

165740

MC25X3KIT

165744

MC3X3KIT

165741

MC4X4KIT

165742

CADWELD PLUS Control Unit with
4.6 meters (15 ft.) Lead
CONTROL UNIT Replacement Lead )
1.8 meters (6 ft.)
CONTROL UNIT Replacement Lead
4.6 meters (15 ft.)
Kit, Baffle Cover, Graphite 51 mm X 51 mm (2” X 2”) Mould
Kit, Baffle Cover, Graphite 64 mm X 76 mm (21⁄2” X 3”) Mould
Kit, Baffle Cover, Graphite 76 mm X 76 mm (3” X 3”) Mould
Kit, Baffle Cover, Graphite 102 mm X 102 mm (4” X 4”) Mould

www.erico.com

CADWELD® MULTI

4

Easy steps for multiple, permanently
welded, electrical connections

batting and variable
Step Layer
conductor sizes to be
1 welded into dry mould

Step
2

Close mould and drop
metal disk in place

welding material
Step Dump
and tap bottom of
3 container to release

the cover and ignite
Step Close
with flint ignitor. Open the
4 mould after 10 seconds

starting material

The CADWELD® MULTI combines a versatile mould block and a
range of gaskets (batting) to allow numerous different welded
connections to be produced without the need to change the
mould for each connection type.

The process is similar to the traditional CADWELD® with one distinct
difference... there is no need to change the mould for different
connection types.
The whole process is complete in about one minute. The connection table
details the gasket quantities required for each weld.

CADWELD MULTI Available Items
Description
Part No.
Article No.
Kit for 20 welds, in metallic box
KITCDM01
167780
14” x 13” x 6” (360 x 330 x 160 mm)
Kit for 20 welds using CADWELD PLUS,
KITCDM01
167781
in metallic box (Control Unit sold separately)
PLUS
14” x 13” x 11” (360 x 330 x 280 mm)
Made from the following items which can be ordered separately:
Mould
Handle Clamp
Set of 33 battings/gaskets
Welding material 90*
CADWELD PLUS Welding Material**
Toolset TS-6A, including:

CDM01
FMCDM01
SCDM01
90
90PLUSF20
TS6A

234720
120882
120886
163040
165705
169930

Unit
Weight (kg)
10.00

1

11.50

1
1
1
10
10
1

1.000
1.100
0.200
0.090
0.158
0.490

Qty. in Kit
1
1
2
2 boxes of 10
2 boxes of 10
1

• gloves
• cardcloth brush
• soft brush • flint ignitor

* in KITCDM01 = Traditional CADWELD MULTI Kit
** in KITCDM01PLUS = CADWELD PLUS MULTI Kit

www.erico.com

Box
Qty.
1

9

CADWELD® MULTI
CADWELD® MULTI Connection Capabilities
Copper Cable/Solid to Copper Cable/Solid

• Copper cable/solid sizes up to 1/0 (50 mm2) stranded or .40” (10 mm) diameter

• Copper cable/solid sizes up to #3 (25 mm2) stranded or .26” (6,5 mm) diameter

Copper Cable/Solid/Strip to Rebar

• Copper conductor sizes up to 1/0 (50 mm2) stranded or .40” (10 mm) diameter
• Copper or steel strip/lug sizes up to 1” x .138” (30 x 3,5 mm)
• Rebar sizes up to #3 (10 mm)

Copper Cable/Solid to Copper or Steel Strip/Lug

• Copper conductor sizes up to 1/0 (50 mm2) stranded or .40” (10 mm) diameter
• Copper or steel strip/lug sizes up to 1” x .138” (30 x 3,5 mm)

Copper Strip to Copper Strip

• BB and CG 1” x (.020” - .118”), (30 x 3,5 mm)
• BG and EB 1” x (.020” - .079”), (30 x 3 mm)

Galvanized Steel Strip
to Galvanized Steel Strip

• Galvanized steel strip sizes up to 1” x .138” (30 x 3,5 mm)

10

www.erico.com

Horizontal Connection

SS
HORIZONTAL SPLICE
Splice of horizontal cables.
• Concentric stranded copper cable unless otherwise noted.
• Solid conductor may be copper or Copperweld®.
• Also available are splices of different and mixed cable
sizes. For Copperweld DSA cables, contact ERICO®.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

SS

Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

SS
CABLE SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

16*
25
35
50
70

SSCW3*
SSCY1
SSCY2
SSCY3
SSCY4

25
32
32
45
65

95
120
150
185

SSCY5
SSCY6
SSCY7
SSCY8

90
115
115
150

240
300

SSCY9
SSCY0

200
2 x 150**

8 mm Ø
10 mm Ø

SSCW6
SSCW8

45
65

*Packing: B112, sleeve
1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
**For CADWELD PLUS use 300PLUSF20

www.erico.com

11

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

Horizontal Tee

TA
HORIZONTAL TEE CONNECTIONS
Tee of horizontal run and tap cables.
• Concentric stranded copper cable unless otherwise noted.
• Solid conductor can be copper or Copperweld®.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

TA

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

TA
CABLE SIZE
(sq mm)
run

MOULD
PART NO.
tap

WELDING
MATERIAL1

16*

16*

TACW3W3

32

25
25

25
16*

TACY1Y1
TACY1W3

32
45

35
35
35

35
25
16*

TACY2Y2
TACY2Y1
TACY2W3

45
45
45

50
50
50
50

50
35
25
16*

TACY3Y3
TACY3Y2
TACY3Y1
TACY3W3

90
45
45
45

70
70
70
70
70

70
50
35
25
16*

TACY4Y4
TACY4Y3
TACY4Y2
TACY4Y1
TACY4W3

90
90
45
45
45

95
95
95
95
95
95

95
70
50
35
25
16*

TACY5Y5
TACY5Y4
TACY5Y3
TACY5Y2
TACY5Y1
TACY5W3

115
90
90
90
90
90

CABLE SIZE
(sq mm)
run

165130

T313

181225
181230
165260
165020
140160

B136A
B136B
T394
B265
T111

MOULD
PART NO.
tap

WELDING
MATERIAL1

120
120
120
120
120

120
95
70
50
35

TACY6Y6
TACY6Y5
TACY6Y4
TACY6Y3
TACY6Y2

150
150
90
90
90

150
150
150
150

150
120
95
70

TACY7Y7
TACY7Y6
TACY7Y5
TACY7Y4

200
150
150
90

185
185
185

185
150
120

TACY8Y8
TACY8Y7
TACY8Y6

200
200
200

240
240
240
240

240
185
150
120

TACY9Y9
TACY9Y8
TACY9Y7
TACY9Y6

2 x 150**
200
200
200

TACW6W6
TACW8W6
TACW8W8

90
90
90

8 mm Ø 8 mm Ø
10 mm Ø 8 mm Ø
10 mm Ø 10 mm Ø

1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
**For CADWELD PLUS use 300PLUSF20

*Packing: B112, sleeve
1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

12

www.erico.com

Horizontal X

XA/XB
XA

HORIZONTAL X CONNECTIONS
XA – Cross of horizontal cables, tap cable cut –
cables in same plane.
XB – Cross of horizontal cables, lapped and not cut.
• Concentric stranded copper cable unless otherwise noted
• Solid conductor may be copper or Copperweld®.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

XB

XA
CABLE SIZE
(sq mm)
run
tap

MOULD
PART NO.

CADWELD® PLUS Control Unit or
Flint Ignitor

WELDING
MATERIAL1

25

25

XACY1Y1

45

35
35

35
25

XACY2Y2
XACY2Y1

65
65

50
50

50
35

XACY3Y3
XACY3Y2

90
90

70
70

70
50

XACY4Y4
XACY4Y3

115
115

95
95
95

95
70
50

XACY5Y5
XACY5Y4
XACY5Y3

200
150
150

120
120
120

120
95
70

XACY6Y6
XACY6Y5
XACY6Y4

200
200
200

150
150
150
150

150
120
95
70

XACY7Y7
XACY7Y6
XACY7Y5
XACY7Y4

250
250
200
200

185
185
185

185
150
120

XACY8Y8
XACY8Y7
XACY8Y6

250
250
250

240
240
240
240

240
185
150
120

XADY9Y9
XADY9Y8
XADY9Y7
XADY9Y6

500
2 x 200*
2 x 200*
2 x 150**

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

• B136C cleaning tool supplied with each XB mould.
• All Q price moulds require L160 handle clamp.
• All Z price moulds require L159 handle clamp.

XB
CABLE SIZE
(sq mm)
run
tap

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70
95

25
35
50
70
95

XBCY1Y1
XBCY2Y2
XBQY3Y3
XBQY4Y4
XBQY5Y5

65
90
150
200
250

120
150
185

120
150
185

XBQY6Y6
XBZY7Y7
XBZY8Y8

2 x 150**
2 x 200*
500

240

240

XBZY9Y9

3 x 250***

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 400PLUSF20
**For CADWELD PLUS use 300PLUSF20
***For CADWELD PLUS use 750PLUSF20

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 400PLUSF20
**For CADWELD PLUS use 300PLUSF20

www.erico.com

165130

ADDITIONAL NOTES

1

1

165738 PLUSCU
165000 T320

13

Parallel Horizontal

PT
PARALLEL HORIZONTAL CONDUCTORS
Parallel through connection of horizontal cables.
• Run conductor is on the bottom of type PT moulds.
• Concentric strand copper cable unless otherwise noted.
• Solid conductor may be copper or Copperweld®.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps

PT

for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

PT

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

CABLE SIZE
(sq mm)
run

MOULD
PART NO.
tap

WELDING
MATERIAL1

25

25

PTCY1Y1

45

35
35

35
25

PTCY2Y2
PTCY2Y1

65
65

50
50

50
35

PTCY3Y3
PTCY3Y2

90
65

70
70

70
50

PTCY4Y4
PTCY4Y3

115
115

95
95
95

95
70
50

PTCY5Y5
PTCY5Y4
PTCY5Y3

200
150
150

120
120
120

120
95
70

PTCY6Y6
PTCY6Y5
PTCY6Y4

250
200
150

150
150
150
150

150
120
95
70

PTDY7Y7
PTCY7Y6
PTCY7Y5
PTCY7Y4

2 x 150*
250
200
150

185
185
185

185
150
120

PTDY8Y8
PTDY8Y7
PTCY8Y6

2 x 150*
2 x 150*
250

240
240
240
240

240
185
150
120

PTDY9Y9
PTDY9Y8
PTDY9Y7
PTCY9Y6

2 x 200**
2 x 150*
2 x 150*
250

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 300PLUSF20
**For CADWELD PLUS use 400PLUSF20

14

www.erico.com

Horizontal Steel Surface
HA

HA/HS
HORIZONTAL STEEL SURFACE

Cable on surface

Horizontal concentric copper conductor to flat steel surface
or top of horizontal pipe
• CADWELD® also has a complete product line for cathodic
protection connections. See catalogue CA1A.
• A test weld should be made to check the possibility of
burn-through on thin sections or thin wall pipe.
• Concentric stranded copper cable listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

Handle Clamps*
Flat Surface

for C Price Key Moulds 161000
for D Price Key Moulds 161020
Pipe (curved surface) for C Price Key Moulds
for D Price Key Moulds

HS

CADWELD® PLUS Control Unit or
Flint Ignitor
Cable off surface

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

HA

1

L160
L159
B160V
B159V

CABLE SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70

HAAY1
HAAY2
HAAY3
HAAY4

45
45
45
65

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head
Rasp

165030

T313

182125
182130
165260
165020
140160
162420

B136A
B136B
T394
B265
T111
T321

*Handles are included with A Price Key Moulds.

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

HS

1

Cable to Steel Pipe (Types HA and HS) –

CABLE SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

95

HSCY5

115

Cable

Nominal Pipe Diameter

120
150
185

HSCY6
HSCY7
HSCY8

115
150
200

35 mm2 and
Smaller

Less than 350 mm
Greater than 350 mm

Nominal Diameter (mm)
None

240

HSCY9

200

50 mm2 thru
120 mm2

Less than 760 mm
Greater than 762 mm

Nominal Diameter (mm)
None

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

Use flat surface mould part number with suffix.
Suffix

Example: 35 mm2 cable, on 100 mm diameter pipe HAA-Y2-100
95 mm2 cable on 250 mm diameter pipe HSC-Y5-250

15

Vertical Steel Surface

VS
VERTICAL STEEL SURFACE
Cable down at 45° to vertical steel surface including pipe.
Cable to vertical flat steel surface; cable to side of vertical
or horizontal steel pipe.
• CADWELD® also has a complete product line for cathodic
protection connections.
• Concentric stranded copper cable listed.
• A test weld should be made to check the possibility of
burn through on thin sections or thin wall pipe.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

VS

Article
No.

Part
No.

Handle Clamps
Flat Surface

for C Price Key Moulds
161000 L160
for D Price Key Moulds
161020 L159
Pipe
for C Price Key Moulds
B160V
(to 100 mm dia.) for D Price Key Moulds
B159V
(Pipes 10ø-250 mm dia. add B158)
CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

VS

1

CABLE SIZE
sq mm

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70
95

VSCY1
VSCY2
VSCY3
VSCY4
VSCY5

45
45
90
90
115

120
150
185

VSCY6
VSCY7
VSCY8

115
150
200

240

VSCY9

200

Conductor Cleaning Brush
165030
Slag Removal Spade
See CADWELD Table
Mould Cleaning Brush
165260
Cable Clamp
165020
Torch Head
140160
Rasp
162420

T313
T394
B265
T111
T321

ADDITIONAL NOTES
For flat vertical surfaces, on an H column or angle, the
following attachment can be used to secure the mould.
for use with L160
B134
for use with L159
B135

Cable to Vertical Steel Pipe –
Use flat surface mould part number; add V and suffix.
Cable

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

Nominal Pipe Diameter

25 mm2 thru
120 mm2

Less than 80 mm
812.8 mm and larger

Suffix
Nominal Pipe Diameter
None

Example: 70 mm2 to 102 mm pipe, VSC-Y4-102V

16

www.erico.com

Studs

HX/HV
STEEL STUDS
Connections of steel studs to steel surfaces. Studs on
grounded structures provide a convenient point of
attachment of temporary protective ground clamps.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

HX

Handle Clamps

Vertical stud to
horizontal steel surface

for C Price Key Moulds
for D Price Key Moulds

CADWELD® PLUS Control Unit or
Flint Ignitor

Article
No.
161000
161020

Part
No.
L160
L159

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

HV

Horizontal stud to
horizontal steel surface

Mould Cleaning Brush
Rasp
Torch Head
Mould Scraper Tool
#65 w/m & smaller
#90 w/m & larger

HX

1

165260
162420
140160

T394
T321
T111
B136A
B136B

HV

THREAD
DESCRIPTION

MOULD
PART NO.

WELDING
MATERIAL1

THREAD
DESCRIPTION

MOULD
PART NO.

M6
M8
M10
M12
M16

HXC-6
HXC-8
HXC-10
HXC-12
HXC-16

25
32
45
45
90

M6
M10
M12
M16

HVC-6
HVC-P100
HVC-P120
HVC-P160

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

17

WELDING
MATERIAL1
25
45
65
115

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

Busbar Tape

BA/BB
COPPER BUSBAR SPLICE
TYPE BA – Horizontal, on-edge, busbar.
TYPE BB – Horizontal busbars.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps

BA

for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

BB

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

BB

BA

1

165130

BUSBAR
SIZE

MOULD
PART NO.

WELDING
MATERIAL1

65
90

3X25
3X50

BBCCAJ
BBRCAM

90
150

BACEAL
BACEAM

115
115

4X40
4X50

BBCEAL
BBREAM

150
150

5X40
5X50

BACFAL
BACFAM

150
200

5X40
5X50

BBCFAL
BBRFAM

150
200

6X25
6X50

BACPAJ
BACPAM

115
150

6X25
6X50

BBCPAJ
BBRPAM

115
250

BUSBAR
SIZE

MOULD
PART NO.

3X25
3X50

BACCAJ
BACCAM

4X40
4X50

WELDING
MATERIAL1

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

18

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

Busbar Tape

BM/BQ
COPPER BUSBAR
TYPE BM – Tee tap – horizontal busbars.
TYPE BQ – Tee tap down – horizontal, on-edge, busbars.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

BM

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

BQ

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

BQ

BM
BUSBAR
SIZE

1

165130

MOULD
PART NO.

WELDING
MATERIAL1

BUSBAR
SIZE

MOULD
PART NO.

WELDING
MATERIAL1

3X25
3X50

BMCCAJCAJ
BMDCAMCAM

90
250

3X25
3X50

BQCCAJCAJ
BQCCAMCAM

90
200

4X40
4X50

BMCEALEAL
BMDEAMEAM

150
200

4X40
4X50

BQCEALEAL
BQCEAMEAM

150
200

5X40
5X50

BMCFALFAL
BMDFAMFAM

150
200

5X40
5X50

BQCFALFAL
BQCFAMFAM

150
200

6X25
6X50

BMCPAJPAJ
BMDPAMPAM

115
250

6X25
6X50

BQCPAJPAJ
BQDPAMPAM

150
2 x 250*

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 500PLUSF20

19

Cable to Busbar Tape

LE
CABLE TO BUSBAR
Horizontal tee - tap of copper busbar to cable run
• Concentric stranded copper cable as listed
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

LE

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

LE
MOULD
PART NO.

Article
No.

CABLE SIZE
(sq mm)

BUSBAR
(mm)

WELDING
MATERIAL1

16

2x20
2x25
3x20
3x25

LECW3BAH*
LECW3BAJ*
LECW3CAH*
LECW3CAJ*

45
65
65
65

25

2x20
2x25
3x20
3x25
4x25

LECY1BAH
LECY1BAJ
LECY1CAH
LECY1CAJ
LECY1EAJ

45
45
45
45
65

35

2x25
3x20
3x25
4x25

LECY2BAJ
LECY2CAH
LECY2CAJ
LECY2EAJ

45
45
45
65

50

2x25
3x20
3x25
4x25

LECY3BAJ
LECY3CAH
LECY3CAJ
LECY3EAJ

65
65
65
90

70

3x25
3x30
4x25
4x30
5x30

LECY4CAJ
LECY4CAK
LECY4EAJ
LECY4EAK
LECY4FAK

90
90
115
115
115

95

3x25
3x30
4x25
4x30
5x30
6x40

LECY5CAJ
LECY5CAK
LECY5EAJ
LECY5EAK
LECY5FAK
LECY5PAL

90
90
150
150
150
200

120

3x25
3x30
4x25
4x30
5x30
6x40

LECY6CAJ
LECY6CAK
LECY6EAJ
LECY6EAK
LECY6FAK
LECY6PAL

115
115
150
150
200
200

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
* Requires B112 Sleeve

20

www.erico.com

Busbar Tape

EB
BUSBAR TO BUSBAR
Horizontal X - bars flat and in same plane
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

EB

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

EB
BUSBAR
(mm)

1

MOULD
PART NO.

WELDING
MATERIAL1

3X25
3X30
3X50

EBCCAJ
EBCCAK
EBCCAM

115
115
200

4X40
4X50

EBCEAL
EBCEAM

200
250

5X40
5X50

EBCFAL
EBCFAM

250
250

6X25
6X50

EBCPAJ
EBCPAM

200
200

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

21

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

Busbar Tape

BW/CG
BUSBAR TO BUSBAR
BW - Vertical rising copper busbar to a flat, vertical steel surface
CG - Horizontal tee - tap of copper busbar to busbar run
• A test weld should be made to check the possibility
of burn through when intended for use on thin
sections or thin wall pipe.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

BW

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head
Rasp

CG

165130

T313

182125
182130
165260
165020
140160
162420

B136A
B136B
T394
B265
T111
T321

CG

BW
BUSBAR
SIZE

MOULD
PART NO.

WELDING
MATERIAL1

BUSBAR
SIZE

MOULD
PART NO.

WELDING
MATERIAL1

3X25
3X50

BWCCAJ
BWCCAM

90
150

3X25
3X50

CGCCAJ
CGCCAM

115
200

4X40
4X50

BWCEAL
BWCEAM

200
250

4X25
4X50

CGCEAJ
CGCEAM

150
250

5X40
5X50

BWCFAL
BWDFAM

200
250

5X40
5X50

CGCFAL
CGCFAM

200
250

6X25
6X50

BWCPAJ
BWDPAM

150
2 x 150*

6X25
6X50

CGCPAJ
CGCPAM

150
300

1

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 300PLUSF20

22

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

Cable to Busbar Tape
LJ

LJ
CABLE TO BUSBAR
Tap of horizontal cable to edge of horizontal, flat busbar.
• Concentric stranded copper cable is listed.
• The minimum distance between adjacent welds is
indicated as “C” dimension.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

LJ
BUSBAR
(mm)

3 x 25

4 x 40 &
WIDER

5 x 40 &
WIDER

6 x 40 &
WIDER

1

CADWELD® PLUS Control Unit or
Flint Ignitor
CABLE
SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

35
50
70

LJCCAJY2
LJCCAJY3
LJCCAJY4

45
90
90

35
50
70
95

LJCEALY2
LJCEALY3
LJCEALY4
LJCEALY5

45
90
90
90

120
150
185
240

LJCEALY6
LJCEALY7
LJCEALY8
LJCEALY9

90
115
150
150

35
50
70
95

LJCFALY2
LJCFALY3
LJCFALY4
LJCFALY5

65
90
90
90

120
150
185
240

LJCFALY6
LJCFALY7
LJCFALY8
LJCFALY9

115
115
150
200

35
50
70
95

LJCPALY2
LJCPALY3
LJCPALY4
LJCPALY5

65
90
90
90

120
150
185
240

LJCPALY6
LJCPALY7
LJCPALY8
LJCPALY9

115
115
150
200

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

165738 PLUSCU
165000 T320

23

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

Copper Lugs

LA
COPPER LUGS (METRIC)
• Lugs and connections for equipment and structures.
Ideal for power utility applications.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

LA

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps

LA

for C Price Key Moulds
for D Price Key Moulds

CABLE SIZE BUS OR LUG
(sq mm)
SIZE (mm)
16

1

MOULD
PART NO.

WELDING
MATERIAL1

2
2
3
3

x
x
x
x

20
25
20
25

LAC-W3-BAH
LAC-W3-BAJ
LAC-W3-CAH
LAC-W3-CAJ

32
32
45
45

25

2
3
3
4

x
x
x
x

25
20
25
25

LAC-Y1-BAJ
LACY1-CAH
LAC-Y1-CAJ
LAC-Y1-EAJ

45
45
45
65

35

2
3
3
4

x
x
x
x

25
20
25
25

LAC-Y2-BAJ
LACY2-CAH
LAC-Y2-CAJ
LAC-Y2-EAJ

45
45
45
45

50

2
3
3
4

x
x
x
x

25
20
25
25

LAC-Y3-BAJ
LAC-Y3-CAH
LAC-Y3-CAJ
LAC-Y3-EAJ

45
45
45
65

70

3
3
4
4
5

x
x
x
x
x

25
30
25
30
30

LAC-Y4-CAJ
LAC-Y4-CAK
LAC-Y4-EAJ
LAC-Y4-EAK
LAC-Y4-FAK

65
65
65
65
90

95

3
3
4
4
5

x
x
x
x
x

25
30
25
30
30

LAC-Y5-CAJ
LAC-Y5-CAK
LAC-Y5-EAJ
LAC-Y5-EAK
LAC-Y5-FAK

65
90
90
90
90

120

3
3
4
4
5

x
x
x
x
x

25
30
25
30
30

LAC-Y6-CAJ
LAC-Y6-CAK
LAC-Y6-EAJ
LAC-Y6-EAK
LAC-Y6-FAK

90
90
90
90
90

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

24

www.erico.com

Copper Lugs

GL
COPPER LUGS
• Lugs and connections for equipment and structures.
Ideal for power applications.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

GL

Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

1-HOLE

CADWELD® PLUS Control Unit or
Flint Ignitor

T

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

31.75
mm
min.
14.29 mm D.

W

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

15.875
mm
®

NEMA Drilled Lugs-B-121 Series

GL

All lugs are tin plated copper.

CABLE
MOULD WELDING LUG SIZE
SIZE
PART NO. MATERIAL1
TXW
(sq mm)
(mm)

2-HOLE

T

76.2 mm min.
14.29 mm D.

W

44.45
mm

1

25
35
50
70
95

GLCCEY1
GLCCEY2
GLCCEY3
GLCCEY4
GLCDEY5

32
32
45
45
65

3.18
3.18
3.18
3.18
4.76

x
x
x
x
x

25.4
25.4
25.4
25.4
25.4

B-121-CE
B-121-CE
B-121-CE
B-121-CE
B-121-DE

B-122-CE
B-122-CE
B-122-CE
B-122-CE
B-122-DE

120
150
185
240

GLCDEY6
GLCEEY7
GLCEEY8
GLCEGY9

65
90
90
150

4.76
6.35
6.35
6.35

x
x
x
x

25.4
25.4
25.4
38.1

B-121-DE
B-121-EE
B-121-EE
B-121-EG

B-122-DE
B-122-EE
B-122-EE
B-122-EG

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

15.875 mm

NEMA Drilled Lugs-B-122 Series

www.erico.com

GL LUG NUMBER
1 HOLE
2 HOLE

25

Cable to Ground Rod

GR
CABLE TO GROUND ROD
• Single cable to top of ground rod. Concentric strand
copper cable unless otherwise noted. For copperclad,
galvanized, stainless clad or stainless steel ground rods.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

GR

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

GR
GROUND
ROD SIZE
Dia. (mm)

CABLE
SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70

GRCP128Y1
GRCP128Y2
GRCP128Y3
GRCP128Y4

65
65
65
90

95
120
150
185

GRCP128Y5
GRCP128Y6
GRCP128Y7
GRCP128Y8

90
90
115
115

25
35
50
70

GRCP143Y1
GRCP143Y2
GRCP143Y3
GRCP143Y4

65
90
90
90

95
120
150
185
240

GRCP143Y5
GRCP143Y6
GRCP143Y7
GRCP143Y8
GRCP143Y9

90
90
115
150
250

25
35
50
70

GRCP173Y1
GRCP173Y2
GRCP173Y3
GRCP173Y4

90
90
90
90

95
120
150
185
240

GRCP173Y5
GRCP173Y6
GRCP173Y7
GRCP173Y8
GRCP173Y9

90
90
115
115
150

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
File
Torch Head

165130

T313

182125
182130
165260
165020
165260
140160

B136A
B136B
T394
B265
T329
T111

12.7

14.2

17.2

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

26

www.erico.com

Cable to Ground Rod

GT
CABLE TO GROUND ROD
• Through cable to top of ground rod. Connections are for
concentric strand copper cable unless otherwise noted.
For copperclad, galvanized, stainless clad or stainless
steel ground rods.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

GT

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

GT
GROUND
ROD SIZE
Dia. (mm)

CABLE
SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70

GTCP128Y1
GTCP128Y2
GTCP128Y3
GTCP128Y4

90
90
90
90

95
120
150
185

GTCP128Y5
GTCP128Y6
GTCP128Y7
GTCP128Y8

115
150
150
200

25
35
50
70

GTCP143Y1
GTCP143Y2
GTCP143Y3
GTCP143Y4

90
90
90
115

95
120
150
185
240

GTCP143Y5
GTCP143Y6
GTCP143Y7
GTCP143Y8
GTCP143Y9

115
150
200
200
250

25
35
50
70

GTCP173Y1
GTCP173Y2
GTCP173Y3
GTCP173Y4

90
90
90
115

95
120
150
185
240

GTCP173Y5
GTCP173Y6
GTCP173Y7
GTCP173Y8
GTCP173Y9

115
150
200
200
250

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
File
Torch Head

12.7

14.2

17.2

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

27

165130

T313

182125
182130
165260
165020
165260
140160

B136A
B136B
T394
B265
T329
T111

Cable/Tape to Ground Rod

GY/LQ
CABLE TO GROUND ROD
• Through cable to side of ground rod.
• Concentric strand copper cable unless otherwise noted.
• Ground rods can be copperclad, galvanized, stainless
clad or stainless steel.
• Bold letter in mould part number is the price key.

NEW

ce
Two-pie
mould

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

GY

SUGGESTED TOOLS

GY
GROUND CABLE
ROD SIZE
SIZE
Dia. (mm) (sq mm)

165738 PLUSCU
165000 T320

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70

GYRP128Y1
GYRP128Y2
GYRP128Y3
GYRP128Y4

90
90
115
115

95
120
150
185

GYRP128Y5
GYRP128Y6
GYRP128Y7
GYRP128Y8

150
150
200
200

25
35
50
70

GYRP143Y1
GYRP143Y2
GYRP143Y3
GYRP143Y4

90
90
115
115

95
120
150
185
240

GYRP143Y5
GYRP143Y6
GYRP143Y7
GYRP143Y8
GYFP143Y9

150
150
200
250
2 x 200*

25
35
50
70

GYRP173Y1
GYRP173Y2
GYRP173Y3
GYRP173Y4

90
90
115
150

95
120
150
185
240

GYRP173Y5
GYRP173Y6
GYRP173Y7
GYFP173Y8
GYFP173Y9

150
250
250
2 x 200*
2 x 200*

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
File
Torch Head

165130

T313

182125
182130
165260
165020
165260
140160

B136A
B136B
T394
B265
T329
T111

12.7

LQ

14.2

LQ
GROUND ROD SIZE
Diam. (mm)

BUSBAR
SIZE (mm)

MOULD
PART NO.

WELDING
MATERIAL1

12.7

3 x 25

LQE-P128-CAJ

200

14.2

3 x 25

LQE-P143-CAJ

200

17.2

3 x 25

LQE-P173-CAJ

2 x 200*

17.2

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 400PLUSF20

1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 400PLUSF20

28

www.erico.com

Tape to Ground Rod

CP/CN
BUSBAR TO GROUND ROD
TYPE CP - Through busbar to top of ground rod.
TYPE CN - Busbar tap to top of ground rod.
• Ground rods can be copperbonded, copperclad,
galvanized, stainless steel or stainless steel clad.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

CP

Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

CN
CP
GROUND ROD SIZE
(sq mm dia)

BUSBAR
(mm)

MOULD
PART NO.

WELDING
MATERIAL

12.7
14.2
17.2

2 x 30

CPCP128BAK
CPCP148BAK
CPCP178BAK

115
115
115

12.7
14.2
17.2

3 x 25

CPCP128CAJ
CPCP142CAJ
CPCP172CAJ

150
115
200

12.7
14.2
17.2

6 x 50
(or wider)

CPCP128PAM
CPCP142PAM
CPCP172PAM

150
200
250

GROUND ROD SIZE
(sq mm dia)

BUSBAR
(mm)

MOULD
PART NO.

WELDING
MATERIAL

12.7
14.2
17.2

2 x 30

CNCP128BAK
CNCP148BAK
CNCP178BAK

115
115
150

12.7
14.2
17.2

3 x 25

CNCP128CAJ
CNCP142CAJ
CNCP172CAJ

CN

12.7
14.2
17.2

6 x 50
(or wider)

CNCP128PAM
CNCP142PAM
CNCP172PAM

90
150
150
200
250
2 x 150*

* For CADWELD PLUS use 300PLUSF20
www.erico.com

29

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

Cable to Ground Rod CADWELD® ONE SHOT

GR/GT

CABLE TO GROUND ROD USING
CADWELD ONE SHOT CONNECTIONS
For both plain or threaded copperclad and galvanized
steel or stainless steel rods. The CADWELD ONE SHOT
case is a ceramic disposable body replacing the familiar
semi-permanent graphite mould and associated handle
clamp. Everything required is included except control unit.
Meets NEC® requirements

GT

GR

REQUIRED TOOLS

CADWELD® ONE SHOT connections are
available in standard packages of 6 each.

Article
No.
CADWELD® PLUS Control Unit or
Flint Ignitor

Part
No.

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Cable Cleaning Brush
File
Torch Head

GROUND
ROD SIZE
Dia. (mm)

12.7

14.2

17.2

165030
165260
140160

T313
T329
T111

PART NUMBER
CONDUCTOR
SIZE (mm2)

TYPE GR1

8-10
14-22
25
30-38

GR1-141G
GR1-141L
GR1-141Q
GR1-141V

GT1 -141G
GT1 -141L
GT1-141Q
GT1 -141V

8-10
14-22
25
30-38
50-60
70 sq mm

GR1-161G
GR1-161L
GR1-161Q
GR1-161V
GR1-162C
GR1-162G

GT1-161G
GT1-161L
GT1-161Q
GT1-161V
GT1-162C

8-10
14-22
25
30-38
50-60
70 sq mm

GR1-181G
GR1-181L
GR1-181Q
GR1-181V
GR1-182C
GR1-182G

GT1-181G
GT1-181L
GT1-181Q
GT1-181V
GT1-182C

TYPE GT1

1

For CADWELD PLUS ONE SHOT add suffix “PLUS” following the above
part number

30

www.erico.com

Ground Rod Splice

GB
GROUND ROD SPLICE
• CADWELD® ground rod splices are very strong and use
the proven corrosion resistant CADWELD connection.
• CADWELD ground rod splices are available for
copperclad, galvanized or stainless ground rods.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

GB

CADWELD® PLUS Control Unit or
Flint Ignitor
Ground Rod Splice Clamp

165738 PLUSCU
165000 T320
B120

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
File
Torch Head

165130

T313

182125
182130
165260
165020
165260
140160

B136A
B136B
T394
B265
T329
T111

B120

GB
GROUND
ROD SIZE
Dia. (mm)
12.7
14.2
17.2

MOULD
PART NO.
HDGBC14
HDGBC16
HDGBC18

WELDING
MATERIAL
250*
2 x 150**
2 x 200***

*For CADWELD PLUS use 250PLUSF20
**For CADWELD PLUS use 300PLUSF20
***For CADWELD PLUS use 400PLUSF20

161750

Ground Rod Splice Clamp
The B120 Ground Rod Splice Clamp must be used to support the upper rod and provide a method of correctly
positioning the rods and mould while splicing the rods. (Type HDGB Connection).

www.erico.com

31

Cable to Rebar

RR
CABLE TO REBAR
Horizontal cable tap to horizontal rebar.
• Rebar material characteristics and location of weld
must be considered when selecting connections to rebar.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Handle Clamps

RR

for C Price Key Moulds
for D Price Key Moulds

Article
No.
161000
161020

Part
No.
L160
L159

CADWELD® PLUS Control Unit or
165738 PLUSCU
Flint Ignitor
165000 T320
Packing Material One required for each connection see tables below

SUGGESTED TOOLS
Cable Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
File
Torch Head

165030

T313

182125
182130
165260
165260
140160

B136A
B136B
T394
T329
T111

RR
REBAR
SIZE
Diam
(mm)

1

CABLE
SIZE
(sq mm)

REBAR
SIZE
Diam
(mm)

MOULD WELDING PACKING
PART NO. MATERIAL1 MATERIAL

12

25
35
50
70
95

RRA52Y1
RRA52Y2
RRC52Y3
RRC52Y4
RRC52Y5

45
45
90
90
115

B143A
B143A
B141A
B141A
B141A

16

25
35
50
70
95

RRA53Y1
RRA53Y2
RRC53Y3
RRC53Y4
RRC53Y5

45
45
90
90
115

B143A
B143A
B141A
B141A
B141A

22

25

32

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
1

32

CABLE
SIZE

MOULD
WELDING PACKING
PART NO. MATERIAL1 MATERIAL

(sq mm)
35
50
70
95

RRA55Y2
RRH55Y3
RRH55Y4
RRH55Y5

45
90
90
115

B143B
B144C
B144C
B144A

35
50
70
95

RRA56Y2
RRH56Y3
RRH56Y4
RRH56Y5

45
90
90
115

B143B
B144C
B144C
B144A

50
70
95

RRH58Y3
RRH58Y4
RRH58Y5

90
90
115

B144C
B144C
B144A

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

Cable to Rebar

RD
CABLE TO REBAR
X-connection horizontal cable to horizontal rebar.
• Rebar material characteristics and location of weld
must be considered when selecting connections to rebar.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Handle Clamps

RD

for C Price Key Moulds
for D Price Key Moulds

Article
No.
161000
161020

Part
No.
L160
L159

CADWELD® PLUS Control Unit or
165738 PLUSCU
Flint Ignitor
165000 T320
Packing Material One required for each connection see tables below

SUGGESTED TOOLS
Cable Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
File
Torch Head

165030

T313

182125
182130
165260
165260
140160

B136A
B136B
T394
T329
T111

RD
REBAR CABLE
SIZE
SIZE
Diam (sq mm)
(mm)

12

16

1

25
35
50
70
95
25
35
50
70
95

MOULD
WELDING
PART NO. MATERIAL1

RDC52Y1
RDC52Y2
RDM52Y3
RDM52Y4
RDM52Y5
RDC53Y1
RDC53Y2
RDM53Y3
RDM53Y4
RDM53Y5

65
90
115
115
150
65
90
115
115
150

REBAR
SIZE
Diam
(mm)

PACKING
MATERIAL

B141A
B141A
B141A
B141A
B141A

22

25

B141A
B141A
B141A
B141A
B141A

32

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
1

www.erico.com

33

CABLE
SIZE
(sq mm)

MOULD
PART NO.

WELDING PACKING
MATERIAL1 MATERIAL

35
50
70
95

RDH55Y2
RDH55Y3
RDH55Y4
RDH55Y5

90
115
115
150

B144C
B144C
B144C
B144A

35
50
70
95

RDH56Y2
RDH56Y3
RDH56Y4
RDH56Y5

90
115
115
150

B144C
B144C
B144C
B144A

50
70
95

RDH58Y3
RDH58Y4
RDH58Y5

115
115
150

B144C
B144C
B144A

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

Cable / Busbar Tape to Rebar

RJ

CABLE / BUSBAR TO REBAR
Horizontal tee - tap of cable or busbar to vertical rebar.
• Rebar material characteristics and location of weld
must be considered when selecting connections to rebar.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

Handle Clamps

RJ

Article
No.
for C&E Price Key Moulds 161000
for D Price Key Moulds
161020

Part
No.
L160
L159

165738 PLUSCU
CADWELD® PLUS Control Unit or
Flint Ignitor
165000 T320
Packing Material One required for each v connection see tables below

SUGGESTED TOOLS

RJ
REBAR
SIZE
Diam
(mm)

CABLE
SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

PACKING
MATERIAL

12

25
35
50
70
95

RJC52Y1
RJC52Y2
RJC52Y3
RJC52Y4
RJC52Y5

65
65
115
115
150

B140A
B140A
B140A
B140A
B140A

16

25
35
50
70
95

RJC53Y1
RJC53Y2
RJC53Y3
RJC53Y4
RJC53Y5

65
65
115
115
150

B140A
B140A
B140A
B140A
B140A

35
50
70
95

RJE55Y2
RJE55Y3
RJE55Y4
RJE55Y5

65
115
115
150

B144E
B144B
B144B
B144B

22

Cable Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
ACCESSORIES#90 w/m & larger
Mould Cleaning Brush
File
Torch Head

REBAR BUSBAR
SIZE
(mm)
Diam
(mm)
12
16
22
25
32
1

1

25

35
50
70
95

RJE93Y2
RJE93Y3
RJE93Y4
RJE93Y5

65
115
115
150

B144A
B144B
B144B
B144B

32

50
70
95

RJE58Y3
RJE58Y4
RJE58Y5

115
115
150

B144B
B144B
B144E

3 x 25

MOULD
PART NO.

RJC52CAJ
RJC53CAJ
RJE55CAJ
RJE56CAJ
RJE58CAJ

165030

T313

182125
182130
165260
165260
140160

B136A
B136B
T394
T329
T111

WELDING PACKING
MATERIAL1 MATERIAL

200
200
250
250
250

B140A
B140A
B144B
B144B
B144B

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

Note: All welds to rebar requiring larger than 150 g of welding
material will be sold only after review by ERICO®.

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

34

www.erico.com

CADWELD® Cast Ground Plates
CADWELD CAST GROUND PLATES

▲

▲

▲
▲

76.2 mm

▲

▲

▲

44.45 mm

▲

▲

82.55 mm

44.48 mm

44.45 mm 82.55 mm

▲

▲
▲

▲

▲

▲

1/2” thread, 12.7 mm deep - 4 holes

1/2” thread, 12.7 mm deep - 2 holes

B162-2Q With stud to suit moulds for

B164-2Q With stud to suit moulds for conductor

conductor 4/0 AWG (120 mm2)
50 mm

4/0 AWG (120 mm2)

55 mm

DB12A (Article No. 166150) complete with M12 Stud
16 mm

CAUTION:

Use only CADWELD cast ground plates. Other similar plates may be available that do not meet
the strength requirements necessary. They may crack or break during installation.
Use a CADWELD Type TA or Type SS mould when connecting the CADWELD
cast ground plate to the ground conductor. The cast ground plate stud size
noted above fits the mould opening for a cable of the same size.
Example: Tee connection of 120 mm2 cable to B164-2Q
(4/0 AWG stud size), use mould TACY62Q.
Splice connection of 120 mm2 cable to B164-2Q,
use mould SSC-2QY6.

www.erico.com

35

▲

82.55 mm

▲

76.2 mm

▲

41.28 mm

▲

▲

CADWELD ground plates used in concrete structures
offer convenient ground system connection points.
These ground points are used for equipment,
machinery and structure grounding after completion of
the concrete work.
The castings are made from a copper alloy ...
CADWELD ground plate connections result in current
carrying capacity equal to that of the conductor or stud
and cannot loosen or corrode.

Aircraft Grounding Receptacles
B-165 and B-165R
The B-165 and B-165R Grounding Receptacles are copper
alloy castings intended for use in static grounding systems
of aircraft refueling areas. They are easily connected to
the grounding system conductor and/or ground rods with
CADWELD® connections. Designed for simple installation
flush with the paved surface. The attachment point
(19.05mm ball) is an integral part of the casting on the
B-165 and is removable on the B-165R.
BALL, 19.05 mm DIA.

RECEPTACLE

C

Depth A, Grade Level to Support.

114 mm

Diameter C, at Grade Level

70 mm

SPECIAL NOTE

A

B165/B165R

B-165 and B-165R

ERICO® Aircraft Static Grounding Clamp
B2617A can be used to connect to
B-166 and B-167

12.7 mm PIPE to
locate when TYPE
RA & RB
Connections

B-166 and B-167
The B-166 and B-167 Combination Tie-down and Static
Grounding Receptacles are copper alloy castings. They are
easily connected to the grounding system conductor with
CADWELD connections. Designed for simple installation
flush with the paved surface. The attachment bar (19.05
mm diameter on the B-166 and 38.1 mm on the B-167) is
an integral part of the casting.

ATTACHMENT BAR

RECEPTACLE

C

B166/B167

B-166

B-167

Depth A, Grade Level to Support

159

185

Diameter B, Maximum Ring Size

121

165

Diameter C, at Grade Level

98

121

A

B

For assemblies using B-166 and B-167, contact ERICO.

12.7 mm PIPE to
locate when TYPE
RA & RB
Connections

36

www.erico.com

Other Cable to Cable Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Parallel dead
end

Parallel Tap

TYPE
PJ

1

V

PK

2

PM

www.erico.com

NAME
Tee

TYPE

EASE SPLIT

TC

3

V

*

TD

3

*

3

V

TE

3

*

PN

3

V

TF

3

V

PH

3

V

TL

3

V

PA

2

*

TV

3

V

PB

3

V

XC

3

V

PC

1

V

X vertical
XD
(vertical cable uncut)

3

V

PD

3

V

X vertical
(neither cable cut)

XF

3

*

X vertical
(neither cable cut)

XG

3

*

X - 45° tap

YC

3

V

YD

3

V

YE

3

V

PG
Splice

EASE SPLIT

1

X vertical
(horizontal cable
uncut)

V

PP

1

*

PQ

3

V

PR

2

V

SC

1

*

SD

3

V

SE

3

V

SV

3

V

37

Other Cable to Ground Rods or Other Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Parallel tap

Parallel thru

Splice

TYPE

EASE SPLIT

NAME

TYPE

EASE SPLIT

Tee

GG

1

*

GQ

3

V

GS

1

V

GH

3

V

DQ

1

V

GJ

1

*

GP

3

V

GK

3

V

GW

1

V

GM

2

V

GD

3

V

GN

2

V

GE

1

V

GX

3

V

GF

1

V

NB

4

*

GV

1

V

NC

1

V

ND

1

V

VW

2

V

Y - 45° tap

38

www.erico.com

Other Cable to Steel or Cast Iron Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Tap cast iron

Tap steel

Thru cast iron

Thru steel

www.erico.com

TYPE

EASE SPLIT

VH

1

V

VJ

1

V

VK

1

V

VR

1

HF

NAME
Pipe

TYPE

EASE SPLIT

HB

1

*

VN

1

*

HC

1

*

V

HT

1

V

1

*

VF

1

V

HG

2

*

VB

2

V

VA

1

V

VG

1

V

VC

1

V

VT

1

VE

2

V

VV

1

VL

1

V

HE

1

*

HJ

2

*

HK

1

V

VX

2

V

Other connections
to steel

39

V

Other Cable to Busbar or Lug Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Ell

TYPE

EASE SPLIT

NAME
Splice

TYPE

EASE SPLIT

LD

3

V

*

LF

3

*

3

*

LG

3

V

MA

2

*

LH

3

*

MB

3

*

LK

2

V

MC

3

*

LL

1

V

MD

3

*

LM

1

V

ME

2

*

LN

4

*

MF

3

*

LP

2

*

MG

2

V

LS

2

*

Lug

PL

1

V

LT

2

*

Parallel tap

LV

1

V

LQ

2

V

Parallel thru

LW

1

V

LR

2

*

Splice

DM

2

*

DS

2

*

LB

1

V

LC

3

V

DN

2

V

LX

2

LY

Tee

40

www.erico.com

Other Busbar to Busbar Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Button-weld

TYPE

EASE SPLIT

NAME
Tee

TYPE

EASE SPLIT

BK

2

*

V

BL

3

*

4

V

BN

3

*

EN

2

*

BR

2

V

EQ

4

V

BS

2

V

ER

2

*

BT

4

*

ES

3

*

BV

3

*

ET

2

V

DE

3

V

EV

3

*

EE

3

V

EP

1

V

EA

4

V

Parallel tap

BJ

2

V

EC

4

*

Splice

BC

3

V

ED

4

V

BD

3

*

BF

2

*

BG

2

*

BH

4

V

Ell

www.erico.com

TW

1

*

TX

1

DJ

X

41

Other Busbar Connections / Other Rebar Connections
NAME
Tap

TYPE

EASE SPLIT

NAME

EASE SPLIT

BX

3

V

Ell

DT

2

V

BY

3

V

Parallel tap

DR

2

V

CA

3

V

RV

2

V

CB

2

V

RT

2

V

CJ

2

V

RW

2

V

DC

3

*

RE

2

V

DD

3

V

RF

2

V

RG

1

V

DF

2

V
SF

2

V

SR

1

V

RH

1

*

RK

1

*

RL

2

V

RM

2

V

RN

2

V

HL

HM

1

1

Parallel thru

Splice

V

V
Tee

HN

Thru

TYPE

CD

1

3

*

V

CK

2

V

CF

1

V

RP

2

V

CC

1

V

RQ

2

V

CH

1

V
XJ

1

*

RC

1

V

X

42

www.erico.com

Cable to Copper Tube Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Ell

Splice

TYPE

EASE SPLIT

DP

1

*

MV

2

MW

NAME
Tee

TYPE

EASE SPLIT

ML

1

*

V

MM

3

*

3

V

MP

3

*

MX

2

V

MQ

MY

3

V

MR

3

*

MH

1

V

MS

3

*

MJ

3

V

MT

3

*

MK

3

V

NA

1

*

Busbar to Ground Rods Connections
BUS BAR TO GROUND RODS

The connections
usewhere
only where
connections
this catalog
suitable.
The connections
shownshown
belowbelow
are forare
useforonly
connections
shownshown
in thisincatalogue
are are
notnot
suitable
NAME

TYPE

EASE SPLIT

NAME

TYPE

EASE SPLIT

Ell

CL

1

V

Splice

CS

3

V

Tee

CM

3

V

Tee

CQ

3

V

CR

1

V

www.erico.com

43

Copper Tube to Ground Rods Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Ell

TYPE
FT

EASE SPLIT
1

V

NAME
Tee

TYPE

EASE SPLIT

FV

1

V

Copper Tube to Copper Tube Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Ell

Splice

TYPE

EASE SPLIT

FK

1

*

FL

3

FM

2

FD1

V

FE

3

NAME
Tee

TYPE

EASE SPLIT

FH

3

V

V

FF

1

*

V

FG

2

V

FH

3

V

FJ

3

V

XT

4

*

V

X

Copper Tube to Busbar or Lugs Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME

TYPE

Splice

FN

1

*

FP

1

V

EW

2

V

Tee

EASE SPLIT

NAME
Tee

44

TYPE

EASE SPLIT

FR

2

*

FS

1

V

www.erico.com

Material, Tools and Accessories
ADAPTING MOULDS TO FIT CONDUCTORS
Cables smaller than indicated on mould tag can be welded by using either Wrap Sleeve or Adapter Sleeves.

CADWELD® Wrap Sleeve B140A
B140A

CADWELD Wrap Sleeve is wrapped around the cable until the diameter is about
the same as the cable opening in the mould.

CADWELD Adapter Sleeves
CADWELD Adapter Sleeves are used to adapt a limited range of smaller
size cables to a larger size CADWELD Mould.
CABLE SIZE
Concentric
Strand

Adapter Sleeve
Part No.

Use in Mould
for Stranded

4
10
16
16

B-133-1H
B-133-1L
B-112
B-133-1V

10
25
25
35

25*
35
35
50
70

B-133-1Y
B-133-2C
B-133-2G
B-133-2L
B-133-2Q

35
50
70
70
95

*Substitute for 7/2.14 only

Packing
Packing consists of either preformed ceramic packing or sometimes B140A
or B141A copper wrap shim. Packing is required on all rebar connections.

CADWELD Mould Sealer
T403 CADWELD Mould Sealer is ideal for sealing hot or cold moulds to retard
leakage from large stranded conductors. It is required on certain moulds such as
Types HA, HB, HC, VG and VN. It prolongs useful mould life when the cable opening
becomes worn.
T403

www.erico.com

It is available in a convenient 0.9 kg package.

45

Material, Tools and Accessories
CABLE AND WORK SURFACE PREPARATION
Cable Cleaning Brushes
Two types of brushes are available to aid in removing oxides and cleaning copper
surfaces. T313 Card Cloth Brush with short stiff bristles is generally preferred for cleaning
concentric conductors and busbars, which are not heavily oxidized.

T313

T314 Cable Cleaning Brush cleans any conductor and is especially useful
for coarse or very dirty conductors. The brushes can be rotated to provide
new cleaning bristles and are replaceable.
T314

Cable Clamp B265
The B265 Cable clamp should be used with hard drawn copper cable,
Copperweld® DSA conductor or any cable under tension. Use of the clamp aids
in preventing cable movement and prolongs mould life.
B265

Rasp
T321 rasp is used to remove rust from any steel surface or galvanizing from hot
dipped galvanized steel to expose the bare steel for welding. The curved blade
makes it an efficient tool for flat surfaces. T321A Replacement blades are
also available.
T321

Surefire® Torch Head
T111 Self igniting propane torch head. Squeeze the control knob for an instant flame.
Release and it’s out. No flame adjusting. The burn tip remains cool during normal use.
Operates on its side or upside down. Can withstand 60 MPH winds without flareout.
Fits all standard 14 and 16 oz. propane cylinders.
T111

Galvanizing Touch-Up
Easy to use galvanizing paint in a spray can is used to touch up heat affected areas on
galvanized steel surfaces after welding. The damage to the galvanizing is often minimal
so the repair is often cosmetic. T372A galvanizing compound available in 12 ounce
aerosol can.
T372A

Galvanizing Bar

T319

T319 Galvanizing Bar is used to repair a galvanized surface that has been
damaged by welding or drilling. This is a low temperature,
self-fluxing material. Often there is sufficient heat after making the
CADWELD® Connection to melt the bar or a small torch may be used.

46

www.erico.com

Material, Tools and Accessories
MOULD CARE AND USE
Mould Cleaning Brush
Mould cleaning brush T394 is very useful for removing slag from moulds – especially
vertically split moulds.
T394

Slag Removal Spades
Slag Removal Spades are useful for removing the slag after making a CADWELD®
Connection – especially useful with horizontally split moulds.

B136A
B136B

Slag Spade
Part No.

Use With
Mould Price

B-136-A
B-136-B

A,C, & R
C,D,F & R

Using
Welding Material
Size
#65 & Smaller
#90 & Larger

Disks
Each time a weld is made, a new disk is required. The disk sits on the bottom of the
crucible. Its purpose is to hold the welding material until the reaction takes place. The
slag produced by the reaction rises to the surface and the molten copper settles to the
bottom of the crucible where it melts the disk and melts through the conductors to
produce a permanent molecular bond.
Disks are available in three sizes:
B117A used in moulds using #15 thru #32 welding material (3/4" diameter).
B117B used in moulds using #45 thru #115 welding material (1" diameter).
B117C used in moulds using #150 thru #500 welding material (1-1/2" diameter).
Disks are included with Welding Material.

Disk Kit
A disk container (T328) which includes 20 of each of the three sizes of steel disks is
available for your convenience. Kit P/N T328D.
T328D

www.erico.com

47

Material, Tools and Accessories
MOULD FASTENING AND MOUNTING
CADWELD® Handle Clamps
Handle Clamps such as the one shown are required for most moulds. Specialized frames
with handles are used on some moulds. Flint ignitors are included with all Handle
Clamps. The following Handle Clamps are most widely used.
1. L160 for all moulds having a "C", "E", "Q", or "R" mould price key.
(3" wide moulds)
2. L159 for all moulds having a "D", "F", "J" or "Z" mould price key.
(4" wide moulds)

Vertical Surface Mould Support
A CADWELD mould can be securely held to a vertical "H" column or angle by using the
Vertical Surface Mould Support. It is easily attached to an existing L159 or L160 Handle
Clamp. For use with Types VB, VG, VN, and VS moulds, fits steel up to 1” thick, for Type
VF mould, 3/4” thick.
B134: For use with L160 E-Z CHANGE Handle Clamp
B135: For use with L159 E-Z CHANGE Handle Clamp

Chain Support Handle Clamps
A CADWELD mould can be securely held to a pipe using the clamp assembly consisting
of a modified L159 or L160 Handle Clamp with built-in pipe attachment.

Clamp
Part No.
B159V
B160V
B159VT
B160VT
B159H
B160H

Fits
Mould Price
D
C
D
C
D
C

&
&
&
&
&
&

F
R
F
R
F
R

For Following
Connection Types
VS,VF,VB, & VV
VS,VF,VB, & VV
VT
VT
HA,HS,HC, & HT
HA,HS,HC, & HT

Pipe
Vertical
Vertical
Vertical
Vertical
Horizontal
Horizontal

The above clamps are equipped with 500 mm length of chain which will fit up to 100
mm pipes. Extra 500 mm length of chain, B158, is available to fit up to 250 mm pipes.

48

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Material, Tools and Accessories
Magnetic Handle Clamps
A CADWELD® mould can be securely held to a large flat or slightly curved
vertical surface using the Handle Clamp with Magnetic Support. Used on
vertically split moulds.

Clamp
Part No.

Fits Mould
Price Key

Minimum Width
Required*

B396
B159M
B399AM
B399BM

C & R Price Key
D & F Price Key
T Price Key
P & N Price Key

8”
10-1/2”
6”
7”

*Width will vary slightly depending upon the type of connection being made.

FENCE FABRIC

FENCE POST
MOULD

EZ HANDLE

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FENCE FABRIC
ATTACHMENT
ASSEMBLY

Fence Fabric Attachment Assembly
An easy to use, labor saving, Fence Fabric Attachment Assembly fastens
to your existing L159 or L160 Handle Clamp to firmly hold your mould
to the fence post after the fence fabric has been attached. Ideal for
retrofit jobs.

Fence Fabric Attachment
Part No.

Fits
Handles

B827A

L160, L159

49

Material, Tools and Accessories
GROUND ROD SPECIALTY TOOLS
ERITECH® Ground Rod Drivers
Product #

Description

EGRD58

5' Driver body with insert for up to 5/8" ground rods

EGRD58I*

Replacement insert for 5/8" ground rods

EGRD34

5' Driver body with insert for up to 3/4" ground rods

EGRD34I*

Replacement insert for 3/4" ground rods

*Both 5/8" and 3/4" inserts fit standard body of EGRD58 or EGRD34.

Ground Rod Driving Sleeves**
Use a CADWELD® ground rod driving sleeve to prevent mushrooming top of ground rod.
Ground Rod Size

Part No.

1/2” Copper Bonded or Steel Rod
5/8” Copper Bonded (.563” diameter)
5/8” Steel (.625” diameter)
3/4” Copper Bonded (.682” diameter)
3/4” Steel (.750” diameter)
1” Copper Bonded (.914” diameter)
1” Steel (1.00” diameter)

B137-14
B137-16
B137-31
B137-18
B137-33
B137-22
B137-37

** For plain (unthreaded) ground rods only.

Ground Rod Splice Clamp
The B120 Ground Rod Splice Clamp must be used to support the upper rod and provide
a method of correctly positioning the rods and mould while splicing the rods. (Type
HDGB and GB Connection).

B120

OTHER TOOLS
Flint Ignitors
T320

T320 CADWELD Flint Ignitors are used to ignite the starting material when making a
CADWELD Connection. An ignitor is included with each Handle Clamp or frame.
T320A Replacement Flints are also available.

Flint Ignitor Extension
B321-30

B321-30 Flint Ignitor Extension attaches to the T320 Flint Ignitor and allows the
installer to be about 30” from the mould. Ideal for such operations where the mould
is in a narrow trench and the installer is at ground level.

50

www.erico.com

Material, Tools and Accessories
Ceramic Blanket
The woven Ceramic Blanket (Part T306) can be used to hold a hot mould or keep the
work surface free of slag when cleaning the mould.
T306

Screwdriver
T305

File

Pliers

T329

T304

Welding Tray
The Welding Tray (Part No. XLB974-B2) can contain a spill of molten welding material.
It is for personnel safety. Recommended when working overhead or over expensive
equipment.
XLB974-B2

TOOL KITS
Tool Box T396
A tool box is highly recommended to carry tools,
moulds, welding material and a propane torch.

T396

Tool Kit T315A

Tool Box T396 is
included in Tool Kit T315A

Other Tool Kits can be made
for your particular
requirements.

B136A
T393
T314

T320
T328D

T329
T394
T378L
T304

T313

T305

T321

TOOL TRAY
Tool Tray Only: T331

T331

Ideal for carrying one or two moulds,
welding material, propane torch and tools.

www.erico.com

Tool Tray T331 is not
included in Tool Kit T315A

51

Reference Material
OTHER SPECIALIZED APPLICATION CATALOGS, APPLICATIONS, BULLETINS AND
TECHNICAL INFORMATION
A1L

ERITECH® STATIC GROUNDING CONNECTIONS

A4G

CADWELD® SUBSTATION GROUNDING
Numerous applications and guidelines for grounding electrical supply station (substations).

A7D

CADWELD INSTALLERS AND INSPECTORS GUIDE
A guide for installation and inspection of CADWELD® exothermically welded connections.

A9E

CADWELD CONTRACTOR TIPS
Ideal for contractors – How to save time and make the installation easy.

CA1A CADWELD CATHODIC PROTECTION CONNECTIONS CATALOG

TRAINING VIDEOS
E469D

CADWELD®/CADWELD® PLUS CD

Product #

Description

G157LT99

Practical Guide to Electrical Grounding

WARNING
ERICO products shall be installed and used only as indicated in ERICO's product instruction sheets and training materials. Instruction sheets are available at www.erico.com and from your ERICO customer service representative. Improper
installation, misuse, misapplication or other failure to completely follow ERICO's instructions and warnings may cause product malfunction, property damage, serious bodily injury and death.
WARRANTY
ERICO products are warranted to be free from defects in material and workmanship at the time of shipment. NO OTHER WARRANTY, WHETHER EXPRESS OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE), SHALL EXIST IN CONNECTION WITH THE SALE OR USE OF ANY ERICO PRODUCTS. Claims for errors, shortages, defects or nonconformities ascertainable upon inspection must be made in writing within 5 days after
Buyer's receipt of products. All other claims must be made in writing to ERICO within 6 months from the date of shipment or transport. Products claimed to be nonconforming or defective must, upon ERICO's prior written approval in
accordance with its standard terms and procedures governing returns, promptly be returned to ERICO for inspection. Claims not made as provided above and within the applicable time period will be barred. ERICO shall in no event be
responsible if the products have not been stored or used in accordance with its specifications and recommended procedures. ERICO will, at its option, either repair or replace nonconforming or defective products for which it is responsible or
return the purchase price to the Buyer. THE FOREGOING STATES BUYER'S EXCLUSIVE REMEDY FOR ANY BREACH OF ERICO WARRANTY AND FOR ANY CLAIM, WHETHER SOUNDING IN CONTRACT, TORT OR NEGLIGENCE, FOR LOSS OR
INJURY CAUSED BY THE SALE OR USE OF ANY PRODUCT.
LIMITATION OF LIABILITY
ERICO excludes all liability except such liability that is directly attributable to the willful or gross negligence of ERICO's employees. Should ERICO be held liable its liability shall in no event exceed the total purchase price under the contract. ERICO
SHALL IN NO EVENT BE RESPONSIBLE FOR ANY LOSS OF BUSINESS OR PROFITS, DOWNTIME OR DELAY, LABOR, REPAIR OR MATERIAL COSTS OR ANY SIMILAR OR DISSIMILAR CONSEQUENTIAL LOSS OR DAMAGE INCURRED BY BUYER.

52

www.erico.com

ERICO® Facility Electrical Protection Literature
Facility Electrical Protection Solutions Brochure
Discusses effective facility electrical protection. The catalog details the ERICO® Six Point
Plan of Protection and goes on to cover lightning protection, grounding, bonding and
surge protection in depth. Products and detailed drawings are included, as are industries
to which the technologies are most applicable.

ERITECH® Lightning Protection Catalogs
ERITECH® SYSTEM 1000 Lightning Protection Products catalog highlights the ERITECH®
INTERCEPTOR SI System and Components. This is an Early Streamer Emissions (ESE) Air
Terminal Design including air terminals, masts, bases and accessories.
ERITECH® SYSTEM 2000 Lightning Protection Products catalog highlights products used
in conventional lightning protection. Products detailed include conductors, ground rods
and plates, clamps, splices, points and accessories.
ERITECH® SYSTEM 3000 Lightning Protection Products catalog details the active
lightning protection process. Information on air terminals, downconductors and design
software is included.

ERITECH® Grounding Products Catalog
Details ERICO’s extensive offering of ground rods and accessories, ground mesh and
mats, signal reference grids, ground bars, ground receptacles, transient earth clamps,
ground enhancement materials, and other grounding materials.

CADWELD® Welded Electrical Connections Catalog
Covers the range of hardware required to make a CADWELD connection as well as
detailed ordering information for molds, weld materials, fence and gate jumpers and the
smokeless CADWELD® EXOLON process.

CRITEC® Surge Protection Products Catalog
Details the extensive range of CRITEC Surge Protection Devices for industries such as
commercial & industrial, process control & automation and telecommunications. It
includes information on AC protection products, data control and signal protection
products, as well as point-of-use protection products.

www.erico.com

53

www.erico.com

AUSTRALIA

CHINA

HUNGARY

NORWAY

SWITZERLAND

Phone 1800-263-508
Fax 1800-423-091

Phone +86-21-3430-4878
Fax +86-21-5831-8177

Phone 06-800-16538
Fax +31-13-583-5406

Phone 800-100-73
Fax 800-100-66

Phone 0800-55-86-97
Fax 0800-55-96-15

BELGIUM

DENMARK

INDONESIA

POLAND

THAILAND

Phone 0800-757-48
Fax 0800-757-60

Phone 808-89-373
Fax 808-89-372

Phone +62-21-575-0941
Fax +62-21-575-0942

Phone +48-71-349-04-60
Fax +48-71-349-04-61

Phone +66-2-267-5776
Fax +66-2-636-6988

BRAZIL

FRANCE

ITALY

SINGAPORE

Phone +55-11-3623-4333
Fax +55-11-3621-4066

Phone 0800-901-793
Fax 0800-902-024

Phone 800-870-938
Fax 800-873-935

Phone +65-6-268-3433
Fax +65-6-268-1389

UNITED ARAB
EMIRATES

CANADA

GERMANY

MEXICO

SPAIN

UNITED KINGDOM

Phone +1-800-677-9089
Fax +1-800-677-8131

Phone 0-800-189-0272
Fax 0-800-189-0274

Phone +52-55-5260-5991
Fax +52-55-5260-3310

Phone 900-993-154
Fax 900-993-106

Phone +0808-2344-670
Fax +0808-2344-676

CHILE

HONG KONG

NETHERLANDS

SWEDEN

UNITED STATES

Phone +56-2-370-2908
Fax +56-2-369-5657

Phone +852-2764-8808
Fax +852-2764-4486

Phone +31-13-583-5400
Fax +31-13-583-5499

Phone 020-790-908
Fax 020-798-964

Phone +1-440-248-0100
Fax +1-440-248-0723

Phone +971-4-881-7250
Fax +971-4-881-7270

AutoCad is a registered trademark of Autodesk, Inc.
Copperweld is a registered trademark of Copperweld Corporation
IEEE is a registered trademark of The Institute of Electrical and Electronics Engineers, Inc.
NEC is a registered trademark of National Fire Protection Association, Inc.
NEMA is a registered trademark of National Electrical Manufacturers Association
Surefire is a registered trademark of Newell-Rubbermade Company
Copyright ©2009 ERICO International Corporation. All rights reserved.
CADDY, CADWELD, CRITEC, ERICO, ERIFLEX, ERITECH, and LENTON are registered trademarks of ERICO International Corporation.

E524C-ASEN

E981CT09ASEN

0065M9



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