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1.1 In 1898 Thomas & Betts was founded in New York. The corporate head quarters now reside in Memphis, Tennessee with the company being listed on the New York stock exchange. Thomas & Betts has now over 100 years of experience of successfully supplying quality products to the market by using innovative design and manufacturing techniques. Thomas & Betts is a global player having presence in Europe, North & Central America, Australia and the Far- & Middle East. Worldwide the 12,000 employees are dedicated to ensuring that Thomas & Betts is fast, flexible and customer focused. The basis of Thomas & Betts product superiority has always been innovative engineering. No other company can match our record of “firsts” in product development that increases performance whilst reducing installation time and human error. To name three: The first Solderless Lug, a boost to safety in complex electrical installations. managing wires easier and quicker for professional applications as well as home improvement specialists and do-it-yourself enthusiasts and can be used in the most adverse conditions: heat, humidity, cold… When reliability and performance are required, knowledgeable professionals turn to the original Ty-Rap® cable tie. The first Ty-Rap® cable ties were used in 1958, which means that in 2008 we celebrate the 50th anniversary of Ty-Rap®. The European Headquarters are located at Rhode-St-Genèse near Brussels. From a logistics point of view we have a Centralised European Distribution Centre in La Louvière, Belgium, supplying to our customers throughout Europe. Our manufacturing sites throughout Europe include Germany, France, Hungary, UK and The Netherlands. Color-Keyed® system of compression connectors designed to ensure that proper installation procedures were used, quickly became the industry standard. Whilst one of our main business remains in the Electrical Products, Thomas & Betts also has leading brands along with significant market share in Emergency Lighting, Safety Systems, Steel Structures, Communications, Electronic Systems Protection, Earthing and Lightning protection. The original Ty-Rap® cable ties were introduced to manage complex wire harnesses used in aircraft manufacturing. The Ty-Rap® cable ties are designed to make the task of fastening, bundling, clamping and Maintaining the technical excellence of existing products along with new product innovation is part of our core competence as we continue to provide competitive solutions to our customers across the world. Thomas & Betts • www.tnb-europe.com 1 1.1 Your European Connection EUROPEAN HEADQUARTERS Thomas & Betts 200 Chaussée de Waterloo B-1640 Rhode-St-Genèse Belgium Tel: +32 (0) 2 359 82 00 Fax: +32 (0) 2 359 82 01 EUROPEAN Customer Service Garocentre Rue de l'Yser 260/D11 B-7110 Houdeng-Goegnies Belgium Tel: +32 (0) 64 88 63 88 Fax: +32 (0) 64 88 65 50 2 UNITED KINGDOM Wilford Road Nottingham NG2 1EB United Kingdom Tel: +44 (0)115 964 3700 Fax: +44 (0)115 986 0538 MIDDLE EAST Thomas & Betts Ltd.Br. Office 107 5EA East Wing Dubai Airport Free Zone PO Box 54567 Dubai United Arab Emirates Tel: +9714 609 1635 Fax: +9714 609 1636 FRANCE Route de Saint-Martin d'Ordon 89330 Piffonds France Tel: +33 386 86 48 55 Fax: +33 386 86 48 44 Service Client Tel: +33 (0)1 41 83 16 95/96 Fax: +33 (0)1 41 83 16 97 GERMANY AUSTRIA / SWITZERLAND / EAST EUROPE / THE NETHERLANDS / NORDIC Thomas & Betts Vertriebs GmbH Lindberghstrasse 5 D-64625 Bensheim Deutschland Tel: +49 (0) 6251 669 0 Fax: +49 (0) 6251 669 155 Customer Service Tel: +49 (0) 6251 669 199/165/132 Fax: +49 (0) 6251 669 176 ITALY Via Paracelso 26 Centro Colleoni I-20041 Agrate Brianza - Milano Italia Tel: +39 039 657 90 28/22/34 Fax: +39 039 657 90 77 Servizio Clientela Tel: +39 039 657 90 32 Fax: +39 039 657 90 80 Thomas & Betts • www.tnb-europe.com 1.1 Fastening systems 4 Electrical and mechanical spring steel fasteners 146 Heat shrink systems 224 Conduit & fittings 260 Termination systems 338 Index 446 3 Thomas & Betts • www.tnb-europe.com 1.1 Make sure it’s secure with Ty-Rap ® cable ties 4 Thomas & Betts • www.tnb-europe.com 1.1 FASTENING SYSTEMS 1.1 PREMIUM CABLE TIES WITH STEEL LOCKING BARB Features & Benefits 4 8 Premium cable ties with steel locking barb Product reference structure Polyamide 6.6 cable ties - Natural Polyamide 6.6 cable ties - UV-resistant black Polyamide 6.6 cable ties - Natural - Euroslot packaging Polyamide 6.6 cable ties - UV-resistant black - Euroslot packaging Polyamide 6.6 cable ties - Workbench boxes Polyamide 6.6 cable ties - Coloured Polyamide 6.6 cable ties - Multi-coloured Printed cable ties Polyamide 6.6 cable ties - Flame retardant Polyamide 6.6 cable ties - Heat stabilised Polyamide 6.6 cable ties - Heat stabilised + UV-resistant Polyamide 4.6 cable ties - Extra high temperature Polyamide 12 cable ties - UV-resistant Polypropylene cable ties - Weatherable Detectable cable ties Fluoropolymer cable ties - ECTFE Fluoropolymer cable ties - ETFE 10 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 Special ties with steel locking barb Integrated mounting hole cable ties Panel mounting cable ties Blind mounting cable ties Integrated peg / nail cable ties Releasable cable ties Cable ties with identification tag Identification tags 27 27 28 29 31 32 36 38 Cable support system with metallic locking barb Pre-assembled Deltec cable ties Strap on reel Double locking heads Deltec Kits Cable spacers, bases, hangers 39 39 40 41 42 42 1.2 ALL-PLASTIC CABLE TIES 44 1.3 STAINLESS STEEL CABLE TIES 64 1.4 MOUNTING BASES & ACCESSORIES 74 1.5 CABLE PROTECTION SYSTEMS 112 1.6 CABLE TIE TOOLING 122 1.7 MATERIAL SPECIFICATIONS 134 Thomas & Betts • www.tnb-europe.com 5 1.1 Make sure it’s secure with Ty-Rap ® cable ties Thomas & Betts invented the Ty-Rap® cable tie to solve the Thomas & Betts’ broad offering of cable ties is designed to make problem of harnessing the hundreds of wires used in the task of fastening, bundling, clamping and managing wires manufacturing aircraft and revolutionised the world of easier and quicker for industrial applications, construction, com- fastening. Today, the Ty-Rap® brand remains the bench- munications, utility and OEM professionals as well as home im- mark for excellence and innovation in wire management. provement specialists and do-it-yourself enthusiasts. 6 Thomas & Betts • www.tnb-europe.com 1.1 Ty-Rap® Premium Cable Ties with Steel Locking Barb to bundle, secure and manage your cables When strength, aesthetics, reliability and performance are re- Engineered for labour savings and high performance, Ty-Rap® quired, knowledgeable professionals turn to the original and the cable ties are commonly used in a variety of applications. best source for cable ties and accessories. The corrosion-proof, non-magnetic stainless steel locking device When you choose a Ty-Rap® cable tie from Thomas & Betts, you inside the tie head guarantees the strongest and most durable can count on quality, performance and innovation to make your locking you will ever find on the market. Ty-Rap can be used in work easier. ® the most adverse conditions: humidity, heat, cold,… Thomas & Betts • www.tnb-europe.com 7 1.1 Features & Benefits Premium cable ties with steel locking barb 8 1 “The Grip of Steel” Non-Magnetic Stainless Steel Locking Barb – marine grade type 316 - that firmly anchors inside the tie head, ensures a strong, reliable and long lasting fastening under adverse conditions. 2 Rounded Edges, on the head and the strap, provide a comfortable handling of the ties and prevent sharp edges from damaging the cables. This gradual transition from the strap to the head protects the material against breaking at this most critical point. The edges of the head are also rounded off to offer maximum protection from injury. 3 Smooth, Notchless Body, reduces stress concentration points, making the Ty-Rap® ties stronger and thinner than conventional ties with notched bodies. The low-profile design of the head allows secure tying in tight spaces. No serration, means infinite adjustment (tensioned right every time). 1 4 Ribbed and Stippled Surface, to prevent the tie from slipping around and along the bundle under vibration conditions and external shock. 5 Angled Tail (turned up) for fast and easy insertion into the locking head and ideally suited to being picked up from a flat work area. 6 Non-Slip Tail, for an easy grip and pulling through the head during tensioning. 7 Extensive Range of Approvals: Germanischer Lloyd, Lloyd’s Register of Shipping, Bureau Veritas, UL, VG and MIL. 8 Most Extensive Choice of Special Materials: in addition to Polyamide 6.6 (standard, UV-resistant, heat stabilised, flame retardant, heat stabilised / UV-resistant), Polyamide 4.6 (extra high temperature) and Polyamide 12, the Ty-Rap® ties are available in Polypropylene, Fluoropolymer (ECTFE), Fluoropolymer (ETFE) and the recently introduced Detectable Polyamide 6.6 and Detectable Polypropylene. UL 94 V-0, UL 94 V-2 and UL 94 HB. 3 Thomas & Betts • www.tnb-europe.com 1.1 6 E49405 5 TYPE APPROVED 2 Wide Range of Size Combinations: several lengths up to 1143 mm, in 6 typical widths with a tensile strength up to 780N, to fasten cable bundles with a diameter up to 330mm. 9 Wide Choice of Colours: 10 standard colours are available, along with a range of special colours and the capability to supply customised pre-printed ties on demand, in any one of the 10 standard colours. 10 Dedicated Tooling, to ensure that the excess end of the Ty-Rap® tie is automatically cut off and the slight over cut retracts into the head, eliminating the risk of injury from protruding sharp edges. 11 Different Types of Packaging, including the unique “workbench boxes” for fast working without problems or losses. Recyclable packaging for a better contribution to the environment. Outstanding Range of Special Ties, all with the famous stainless steel locking device: ties with mounting hole or integrated peg/nail, panel mounting ties, identification ties with integrated label,... Broad Range of Mounting Bases and Accessories. UV-resistant Flame retardant Thomas & Betts • www.tnb-europe.com Heat resistant Weatherproof Low temperature flexibility 4 12 13 14 Radiation resistant Chemically resistant Low smoke Detectable 9 1.1 Product reference structure Premium cable ties with steel locking barb To the standard Product Reference, you can add special order codes for: material, packaging size, material properties and colours. Example: Tie Dimension Code TY XXXXM TY C 5 Material Packaging size – Standard, Polyamide 6.6 – Standard, 1000/500 pieces H – Heat stabilised Polyamide 6.6 (+105 °C) B – Workbench box, 1000 pieces HT – High temperature resistant Polyamide 4.6 (+150 °C) 5 – Small bags 100/50 pieces C – Polyamide 12 P – Polypropylene Z – ETFE Fluoropolymer V – ECTFE Fluoropolymer D – Toughened weatherable 25 M X R X Rack Bag with Euroslot – UV-resistant ■ X-A – UV-resistant ■ and heat stabilised (+105°C) FR – Flame-retardant according to UL 94 V-0 ▲ -NDT– Detectable Polyamide 6.6 -PDT– Detectable buoyant Polypropylene acetal* 10 Material properties ● Available in 1000/500 packs only ■ UV-resistant material, colour: black ▲ Flame-retardant material, colour: milky white (approx. RAL 1013) ● Colour RAL (TY23, TY24 and TY25 only) = natural 0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = purple 8 = grey 9 = white 9017 8004 3027 2003 1018 6017 5012 4005 7032 9001 Note: When ordering types conforming to MIL 3367, colour “9” corresponds to “natural” * Only for Deltec cable ties Note: Nylon (Polyamide) is inherently susceptible to environmental conditions. Ty-Rap® cable ties are moisturised to optimum performance levels at machine-side and should be stored in cool dry areas out of direct sunlight. Cable ties are packaged in plastic bags to contain moisture and should remain sealed until ready for use. Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 6.6 cable ties - Natural Premium cable ties with steel locking barb The main characteristics of the Ty-Rap® cable ties are shown on pages 8 and 9. • Standard version (Polyamide 6.6), to cover most indoor applications • Several lengths and 6 typical widths with a tensile strength up to 780N, to cover the most demanding applications • Wide range of colours • Packaging: OEM bulk quantities in recyclable polythene bags • Also available in small bags with Euroslot (see page 13) and in workbench boxes (see page 15) Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Product Ref. Polyamide 6.6 316 grade stainless steel -40°C to +85°C Natural (other colours see page 16) UL 94 V-2 Halogen free, Silicone free MIL Spec. Length L [mm] Width W [mm] Thickness [mm] * * * * TYPE APPROVED E49405 Bundle diameter from ... to [mm] Minimum tensile strength [N] Quantity Tooling [pieces] TY23M MS-3367-4 92 2.4 1.0 2 - 16 80 1000 TY232M TY234M TY24M TY242M TY26M TY244M TY25M – – MS-3367-5 – – – MS-3367-1 203 356 140 204 284 368 186 2.4 2.4 3.6 3.6 3.6 3.6 4.8 1.0 1.0 1.1 1.1 1.1 1.1 1.3 2 - 50 2 - 102 2 - 29 2 - 50 2 - 76 2 - 103 3.5 - 45 80 80 180 180 130 130 220 1000 1000 1000 1000 1000 1000 1000 TY253M TY28M TY271M MS-3367-7 MS-3367-2 – 295 361 150 4.8 4.8 7.6 1.3 1.4 1.5 3.5 - 78 3.5 - 102 6 - 31 220 220 540 1000 1000 500 TY272M TY27M TY275M TY277M TY29M TY53510M TY54513M – MS-3367-3 – – MS-3367-6 – – 223 340 457 617 771 889 1143 6.9 6.9 6.9 6.9 6.9 8.2 8.2 1.6 1.6 1.6 1.6 1.5 1.7 1.7 6 - 50 6 - 90 6 - 127 6 - 177 6 - 229 to 254 to 330 540 540 540 540 540 780 780 500 500 500 500 500 50 50 ERG50 WT193A ERG50 ERG120 WT193A ERG120 L-500-EU WT3D L-500-EU Description of product reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations Thomas & Betts • www.tnb-europe.com 11 1.1 Polyamide 6.6 cable ties - UV-resistant black Premium cable ties with steel locking barb The main characteristics of the Ty-Rap® cable ties are shown on pages 8 and 9. • UV-resistant version, especially recommended for outdoor applications • Also available in heat stabilised + UV-resistant version, for outdoor applications that also require a resistance to high temperature (+105 °C). See page 20 (TY...MX-A series) • Several lengths and 6 typical widths with a tensile strength up to 780N, to cover the most demanding applications • Packaging: OEM bulk quantities in recyclable polythene bags • Also available in small bags with Euroslot (see page 14) and in workbench boxes (see page 15) * 12 Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties TYPE APPROVED E49405 Product Ref. * * MIL Spec. Length L [mm] Width W [mm] Thickness Polyamide 6.6 316 grade stainless steel -40°C to +85°C Black UL 94 V-2 UV-resistant, Halogen free, Silicone free Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] Tooling [pieces] TY23MX TY232MX TY234MX TY24MX TY242MX TY26MX MS-3367-4 – – MS-3367-5 – – 92 203 356 140 204 284 2.4 2.4 2.4 3.6 3.6 3.6 1.0 1.0 1.0 1.1 1.1 1.1 2 - 16 2 - 50 2 - 102 2 - 29 2 - 50 2 - 76 80 80 80 180 180 130 1000 1000 1000 1000 1000 1000 TY244MX TY25MX TY253MX – MS-3367-1 MS-3367-7 368 186 295 3.6 4.8 4.8 1.1 1.3 1.3 2 - 103 3.5 - 45 3.5 - 78 130 220 220 1000 1000 1000 TY28MX TY271MX TY272MX TY27MX TY275MX TY277MX TY29MX TY53510MX TY54513MX MS-3367-2 – – MS-3367-3 – – MS-3367-6 – – 361 150 223 340 457 617 771 889 1143 4.8 7.6 6.9 6.9 6.9 6.9 6.9 8.2 8.2 1.4 1.5 1.6 1.6 1.6 1.6 1.5 1.7 1.7 3.5 - 102 6 - 31 6 - 50 6 - 90 6 - 127 6 - 177 6 - 229 to 254 to 330 220 540 540 540 540 540 540 780 780 1000 500 500 500 500 500 500 50 50 ERG50 WT193A ERG50 ERG120 WT193A ERG120 L-500-EU WT3D L-500-EU Description of product reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 6.6 cable ties - Natural - Euroslot packaging Premium cable ties with steel locking barb The main characteristics of the Ty-Rap® cable ties are shown on pages 8 and 9. • Standard version (Polyamide 6.6), to cover most indoor applications • Packaging in small polythene bags with Euroslot, ideal for display and point-of-sales promotion (rack) • Several lengths and 6 typical widths with a tensile strength up to 780N, to cover the most demanding applications • Very convenient for small series production: 100 pieces (for cable ties from 2.4 mm to 4.8 mm width) or 50 pieces (for cable ties 7.0 mm width and above) Technical Information *** Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Product Ref. Polyamide 6.6 316 grade stainless steel -40°C to +85°C Natural** UL 94 V-2 Halogen free, Silicone free MIL Spec. Width W [mm] Thickness [mm] Bundle diameter from ... to [mm] *** TYPE APPROVED E49405 Length L [mm] *** *** Minimum tensile strength [N] Quantity Tooling [pieces] TY523MR MS-3367-4 92 2.4 1.0 2 - 16 80 100 TY5232MR TY5234M* TY524MR TY5242MR TY526MR TY5244MR TY525MR – – MS-3367-5 – – – MS-3367-1 203 356 140 204 284 368 186 2.4 2.4 3.6 3.6 3.6 3.6 4.8 1.0 1.0 1.1 1.1 1.1 1.1 1.3 2 - 50 2 - 102 2 - 29 2 - 50 2 - 76 2 - 103 3.5 - 45 80 80 180 180 130 130 220 100 100 100 100 100 100 100 TY5253MR TY528MR TY5271MR MS-3367-7 MS-3367-2 – 295 361 150 4.8 4.8 7.6 1.3 1.4 1.5 3.5 - 78 3.5 - 102 6 - 31 220 220 540 100 100 50 TY5272MR TY527MR TY5275M* TY5277M* TY529M* – MS-3367-3 – – MS-3367-6 223 340 457 617 771 6.9 6.9 6.9 6.9 6.9 1.6 1.6 1.6 1.6 1.5 6 - 50 6 - 90 6 - 127 6 - 177 6 - 229 540 540 540 540 540 50 50 50 50 50 ERG50 WT193A ERG50 ERG120 WT193A ERG120 L-500-EU * Product References TY5234M, TY5275M, TY5277M and TY529M have no Euroslot ** For other colours, please contact your Sales Office *** Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 Thomas & Betts • www.tnb-europe.com 13 1.1 Polyamide 6.6 cable ties - UV-resistant black - Euroslot packaging Premium cable ties with steel locking barb The main characteristics of the Ty-Rap® cable ties are shown on pages 8 and 9. • UV-resistant version, especially recommended for outdoor applications • Packaging in small polythene bags with Euroslot, ideal for display and point-of-sales promotion (rack) • Several lengths and 6 typical widths with a tensile strength up to 780N, to cover the most demanding applications • Very convenient for small series production: 100 pieces (for cable ties from 2.4 mm to 4.8 mm width) or 50 pieces (for cable ties 7.0 mm width and above) ** Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties TYPE APPROVED E49405 Product Ref. Technical Information ** ** MIL Spec. Length L [mm] Width W [mm] Thickness [mm] Bundle diameter from ... to [mm] Polyamide 6.6 316 grade stainless steel -40°C to +85°C Black UL 94 V-2 UV-resistant, Halogen free, Silicone free Minimum tensile strength [N] Quantity Tooling [pieces] TY523MXR MS-3367-4 92 2.4 1.0 2 - 16 80 100 TY5232MXR TY5234MX* TY524MXR TY5242MXR TY526MXR TY5244MXR TY525MXR – – MS-3367-5 – – – MS-3367-1 203 356 140 204 284 368 186 2.4 2.4 3.6 3.6 3.6 3.6 4.8 1.0 1.0 1.1 1.1 1.1 1.1 1.3 2 - 50 2 - 102 2 - 29 2 - 50 2 - 76 2 - 103 3.5 - 45 80 80 180 180 130 130 220 100 100 100 100 100 100 100 TY5253MXR TY528MXR TY5271MXR MS-3367-7 MS-3367-2 – 295 361 150 4.8 4.8 7.6 1.3 1.4 1.5 3.5 - 78 3.5 - 102 6 - 31 220 220 540 100 100 50 ERG120 WT193A TY5272MXR TY527MXR TY5275MX* TY5277MX* TY529MX* – MS-3367-3 – – MS-3367-6 223 340 457 617 771 6.9 6.9 6.9 6.9 6.9 1.6 1.6 1.6 1.6 1.6 6 - 50 6 - 90 6 - 127 6 - 177 6 - 229 540 540 540 540 540 50 50 50 50 50 ERG120 L-500-EU ERG50 WT193A ERG50 * Product References TY5234MX, TY5275MX, TY5277MX and TY529MX have no Euroslot ** Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 14 Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 6.6 cable ties - Workbench boxes Premium cable ties with steel locking barb • An attractive packaging option for high volume manual assembly: 1000 pieces in a workbench box - easy to reach, hence timesaving • This user-friendly packaging allows fast working without problems or losses Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Polyamide 6.6 316 grade stainless steel -40°C to +85°C Natural or UV-resistant black** UL 94 V-2 Halogen free, Silicone free, UV-resistant (black) MIL Spec. Colour Length L [mm] Width W [mm] Thickness [mm] Bundle diameter from ... to [mm] * TYPE APPROVED E49405 Product Ref. * * * Minimum tensile strength [N] Quantity Tooling [pieces] TYB23M MS-3367-4 natural 92 2.4 1.0 2 - 16 80 1000 TYB23MX TYB232M TYB232MX TYB24M TYB24MX TYB25M MS-3367-4 – – MS-3367-5 MS-3367-5 MS-3367-1 UV-resistant black natural UV-resistant black natural UV-resistant black natural 92 203 203 140 140 186 2.4 2.4 2.4 3.6 3.6 4.8 1.0 1.0 1.0 1.1 1.1 1.3 2 - 16 2 - 50 2 - 50 2 - 29 2 - 29 3.5 - 45 80 80 80 180 180 220 1000 1000 1000 1000 1000 1000 TYB25MX MS-3367-1 UV-resistant black 186 4.8 1.3 3.5 - 45 220 1000 ERG50 WT193A ERG50, ERG120 WT193A * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations ** For other colours, please contact your Sales Office. Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 15 Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 6.6 cable ties - Coloured Premium cable ties with steel locking barb • Wide choice of colours: 10 standard colours are available, along with a range of special colours and the capability to supply customised pre-printed ties on demand, in any one of the 10 standard colours. • Several lengths and 6 typical widths with a tensile strength up to 780N, to cover the most demanding applications Technical Information ** Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties ** TYPE APPROVED E49405 Product Ref. ** ** MIL Spec. Length L [mm] Width W [mm] Thickness Polyamide 6.6 316 grade stainless steel -40°C to +85°C See table UL 94 V-2 Halogen free, Silicone free Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] Tooling [pieces] TY23M-* TY232M-* TY234M-* MS-3367-4 – – 92 203 356 2.4 2.4 2.4 1.0 1.0 1.0 2 - 16 2 - 50 2 - 102 80 80 80 1000 1000 1000 TY24M -* TY242M-* TY26M-* MS-3367-5 – – 140 204 284 3.6 3.6 3.6 1.1 1.1 1.1 2 - 29 2 - 50 2 - 76 180 180 130 1000 1000 1000 TY244M-* TY25M-* TY253M-* TY28M-* TY271M-* TY272M-* TY27M-* – MS-3367-1 MS-3367-7 MS-3367-2 – – MS-3367-3 368 186 295 361 150 223 340 3.6 4.8 4.8 4.8 7.6 6.9 6.9 1.1 1.3 1.3 1.4 1.5 1.6 1.6 2 - 103 3.5 - 45 3.5 - 78 3.5 - 102 6 - 31 6 - 50 6 - 90 130 220 220 220 540 540 540 1000 1000 1000 1000 500 500 500 TY275M-* TY277M-* TY29M-* – – MS-3367-6 457 617 771 6.9 6.9 6.9 1.6 1.6 1.5 6 - 127 6 - 177 6 - 229 540 540 540 500 500 500 L-500-EU – – 889 1143 8.2 8.2 1.7 1.7 to 254 to 330 780 780 50 50 WT3D L-500-EU TY53510M-* TY54513M-* ERG50 WT193A ERG50 ERG120 WT193A ERG120 Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 For cable ties in a specific colour, replace * in the Product Reference by the colour code: 0 = black, 1 = brown, 2 = red, 3 = orange, 4 = yellow, 5 = green, 6 = blue, 7 = purple, 8 = grey and 9 = white For example: TY23M-1 defines a brown TY23M cable tie. Contact your Sales Office for product availability. 16 ** Some approvals may not be applicable to all the Product References. Contact your Sales office for approvals limitations Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 6.6 cable ties - Multi-coloured Premium cable ties with steel locking barb • Multi-coloured TY25M cable ties in a single, convenient package • Supplied in bags of 100 ties containing ten ties of each of the ten standard colours (TY25M-0 to TY25M-9) Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Polyamide 6.6 316 grade stainless steel -40°C to + 85°C Black, brown, red, orange, yellow, green, blue, purple, grey, white (10 ties of each colour) UL 94 V-2 Halogen free, Silicone free TYPE APPROVED E49405 Product Ref. TY525M-CLRS Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] 186 4.8 1.3 3.5 - 45 220 100 Tooling [pieces] ERG50, ERG120, WT193A Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 Printed cable ties Premium cable ties with steel locking barb Thomas & Betts extends its highly respected existing capabilities in cable tie manufacture with its in-house printing equipment in order to respond flexibly to customer requirements and to allow rapid delivery. This service is offered for ties having a width of minimum 4.6 mm (batches of minimum 5,000 ties approximately) • The cable tie is printed using a Hot foil transfer process • The print is highly durable • The basic character set is in accordance with DIN1451- (3 mm character height) • Text colours: Red, Orange, Yellow, Bright-Yellow, Green, Blue, Brown, Dark-Brown, Black, White Please contact your Sales Office for other character sets and special stamping designs. 17 Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 6.6 cable ties - Flame retardant Premium cable ties with steel locking barb • Flame retardant version. Ideal for use when low flammability and low smoke are necessary such as public transport, tunnels, etc. Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Polyamide 6.6 316 grade stainless steel -40°C to +85°C White UL 94 V-0 Halogen free, Silicone free E49405 Product Ref. Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] TY23MFR 92 TY232MFR TY24MFR TY25MFR TY28MFR TY27MFR 203 140 186 360 340 2.4 1.0 2 - 16 80 1000 2.4 3.6 4.8 4.8 7.0 1.0 1.1 1.1 1.1 1.6 2 - 50 2 - 29 3.5 - 45 3.5 - 102 6 - 90 80 180 220 220 540 1000 1000 1000 1000 500 Tooling [pieces] ERG50 WT193A ERG50, ERG120 WT193A ERG120, L-500-EU Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 18 Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 6.6 cable ties - Heat stabilised Premium cable ties with steel locking barb • Heat stabilised version, for applications up to 105°C. Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Polyamide 6.6 316 grade stainless steel -40°C to +105°C Natural (may have a greenish tint) UL 94 V-2 Halogen free, Silicone free E49405 Product Ref. TYH23M / TYHB23M Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] Tooling [pieces] 92 2.4 1.0 2 - 16 80 1000 TYH232M TYH24M TYH242M* TYH26M TYH25M TYH253M* TYH28M 203 140 208 284 186 290 360 2.4 3.6 3.6 3.6 4.8 4.8 4.8 1.0 1.1 1.1 1.1 1.1 1.1 1.1 2 - 50 2 - 29 2 - 50 2 - 76 3.5 - 45 3.5 - 78 3.5 - 102 80 130 130 130 220 220 220 1000 1000 1000 1000 1000 1000 1000 TYH272M* TYH27M TYH29M* 222 340 771 7.6 7.0 6.9 1.6 1.6 1.5 6 - 50 6 - 90 6 - 229 540 540 530 500 500 500 ERG50 WT193A ERG50 ERG120 WT193A ERG120 L-500-EU * Not UL recognised Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 19 Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 6.6 cable ties - Heat stabilised + UV-resistant Premium cable ties with steel locking barb • Heat stabilised + UV-resistant version, for outdoor applications that also require a resistance to high temperature (+105°C) • For OEM and MRO applications like: transportation, lawn / garden / farm / construction equipment, recreational vehicles Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Polyamide 6.6 316 grade stainless steel -40°C to +105°C Black UL 94 V-2 UV-resistant, heat stabilised, Halogen free, Silicone free E49405 Product Ref. Length L [mm] Width W [mm] Thickness [mm] Bundle diameter from ... to [mm] Minimum tensile strength [N] Quantity TY23MX-A 92 2.3 0.9 TY24MX-A TY25MX-A TY27MX-A 140 186 340 3.6 4.8 6.9 1.1 1.2 1.6 2 - 16 80 1000 2 - 29 3.5 - 45 6 - 89 180 220 540 1000 1000 500 Tooling [pieces] ERG50, ERG120* WT193A ERG120, L-500-EU * ERG120 can not be used with TY23MX-A and TY24MX-A Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 20 Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 4.6 cable ties - Extra high temperature Premium cable ties with steel locking barb • Extreme continuous temperature rating: -40°C to +150°C (in air) • For high temperature environments in industrial, OEM, MRO and commercial construction applications such as: metal processing, paper mills, lighting, automotive Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Product Ref. Polyamide 4.6 316 grade stainless steel -40°C to +150°C Light green UL 94 V-2 Extra high temperature resistant, Halogen free, Silicon free Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] TYHT23M TYHT25M 92 186 2.3 4.8 0.9 1.2 2 - 16 3.5 - 45 80 220 1000 1000 TYHT28M TYHT27M TYHT277M 360 340 617 4.8 6.9 7.0 1.3 1.6 1.6 3.5 - 102 6 - 89 6 - 177 220 540 540 1000 500 500 Tooling [pieces] ERG120*, ERG50 WT193A ERG120, L-500-EU * ERG120 can not be used with TYHT23M Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 21 Thomas & Betts • www.tnb-europe.com 1.1 Polyamide 12 cable ties - UV-resistant Premium cable ties with steel locking barb • Polyamide 12 UV-resistant version, remains flexible in cold & dry environments. • Ages better and has a better chemical resistance than Polyamide 6.6 Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Product Ref. TYC25MX TYC525MX TYC28MX TYC272MX TYC27MX TYC527MX TYC29MX Length L [mm] Width W [mm] Thickness 186 186 360 222 340 340 771 4.8 4.8 4.8 7.6 7.0 7.0 7.6 Polyamide 12 316 grade stainless steel -40°C to +85°C Black UL 94 V-2 UV-resistant, Halogen free, Silicone free Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] 1.1 1.1 1.1 1.6 1.6 1.6 1.6 3.5 - 45 3.5 - 45 3.5 - 102 6 - 50 6 - 90 6 - 90 6 - 229 150 150 150 380 380 380 380 1000 100 1000 500 500 50 500 Tooling [pieces] ERG50 ERG120 WT193A ERG120 L-500-EU Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 22 Thomas & Betts • www.tnb-europe.com 1.1 Polypropylene cable ties - Weatherable Premium cable ties with steel locking barb • Polypropylene weatherable version, for increased resistance to chemicals • Resistant against inorganic acids, polyhydric alcohols, neutral and basic salts Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Product Ref. Polypropylene 316 grade stainless steel -40°C to +85°C Black UL 94 HB UV-resistant, Halogen free, Silicone free Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] TYP23MX TYP25MX 92 186 2.4 4.8 1.0 1.1 2 - 16 3.5 - 45 50 130 1000 1000 TYP28MX TYP27MX 360 340 4.8 7.0 1.1 1.6 3.5 - 102 6 - 90 130 270 1000 500 Tooling [pieces] ERG50 WT193A ERG120, L-500-EU Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 23 Thomas & Betts • www.tnb-europe.com 1.1 Detectable cable ties Premium cable ties with steel locking barb The new Ty-Rap® Detectable Cable Ties from Thomas & Betts incorporate a unique compound (patent pending) that can be detected by X-Ray equipment, metal detectors and visual inspection equipment. Particularly recommended for applications in food, pharmaceutical and other contamination-sensitive industries using detection systems, where cable tie installation residuals (cut tails) are not allowed in the finished product. • Detectable by metal detectors set at minimum 1.5 mm diameter ferrous sphere • Detectable by X-Ray equipment • Bright blue colour for an easy visual detection • Help achieve the HACCP EU-Directive • Available in standard Polyamide 6.6 or in buoyant Polypropylene version for liquid-processing applications • Available in 4 different sizes in convenient small bags with Euroslot Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Polyamide 6.6 or Polypropylene 316 grade stainless steel -40°C to +85°C Bright blue UL 94 V-2 (Polyamide 6.6) UL 94 HB (Polypropylene) Halogen free, silicone free Other properties Product Ref. Material Length L [mm] Width W [mm] Bundle diameter from...to [mm] Minimum tensile strength [N] Quantity Tooling Polyamide 6.6 Polyamide 6.6 92 186 2.4 4.8 2 - 16 3.5 - 45 80 220 100 100 ERG50, WT193A ERG50, ERG120 TY528M-NDT Polyamide 6.6 TY527M-NDT Polyamide 6.6 DETECTABLE POLYPROPYLENE 360 340 4.8 7.0 3.5 - 102 6 - 90 220 540 100 50 WT193A ERG120, L-500-EU TY523M-PDT TY525M-PDT TY528M-PDT TY527M-PDT 92 186 360 340 2.4 4.8 4.8 7.0 2 - 16 3.5 - 45 3.5 - 102 6 - 90 50 130 130 270 100 100 100 50 [pieces] DETECTABLE POLYAMIDE 6.6 TY523M-NDT TY525M-NDT Polypropylene Polypropylene Polypropylene Polypropylene ERG50, WT193A ERG120, L-500-EU Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 24 Thomas & Betts • www.tnb-europe.com 1.1 Fluoropolymer cable ties - ECTFE Premium cable ties with steel locking barb • Outstanding characteristic: lower smoke density when burnt • Recommended for applications where smoke generation is a concern, such as plenum areas Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Fluoropolymer ECTFE 316 grade stainless steel -46°C to +140°C Maroon UL 94 V-0 UV-resistant, low smoke E49405 Product Ref. Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] TYV23M TYV523M TYV25M 92 92 186 TYV525M 186 Tooling 2.4 2.4 4.8 1.0 1.0 1.1 2 - 16 2 - 16 3.5 - 45 80 80 220 1000 100 1000 ERG50 WT193A ERG50, ERG120 4.8 1.1 3.5 - 45 220 100 WT193A [pieces] Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 25 Thomas & Betts • www.tnb-europe.com 1.1 Fluoropolymer cable ties - ETFE Premium cable ties with steel locking barb • • • • ETFE Fluoropolymer version, resistant to chemicals and to radiation Non-outgassing properties for zero gravity applications The best all around plastic material for cable ties Typical applications include: nuclear, power plants, space industry, etc. Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties E49405 Product Ref. Length L [mm] Width W [mm] Thickness TYZ23M* TYZ523M* TYZ25M 92 92 186 TYZ525M TYZ28M TYZ528M TYZ27M TYZ527M 186 360 360 340 340 Fluoropolymer ETFE 316 grade stainless steel -46°C to +150°C Aquamarine UL 94 V-0 UV-resistant, Silicone free, inert to most solvents and chemicals, hydrolytically stable, radiation resistant. Non-outgassing properties for zero gravity applications. Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] 2.4 2.4 4.8 1.0 1.0 1.1 2 - 16 2 - 16 3.5 - 45 80 80 220 1000 100 1000 4.8 4.8 4.8 7.0 7.0 1.1 1.1 1.1 1.6 1.6 3.5 - 45 3.5 - 102 3.5 - 102 6 - 90 6 - 90 220 220 220 540 540 100 500 100 100 50 Tooling [pieces] ERG50 ERG120** WT193A ERG120, L-500-EU * Product Ref. TYZ23M and TYZ523M are UL listed (E49405), all other items are UL recognized ** ERG120 not to be used on TYZ23M Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 26 Thomas & Betts • www.tnb-europe.com 1.1 Integrated mounting hole cable ties Special ties with steel locking barb • Can be directly mounted onto a support with screws, bolts or rivets • Mounting and bundling in one maintenance-friendly assembly. • Typical application: cable harness manufacture and pre- and endmounting of bundles and parts. Maintenance friendly mounting of cables, tubes and parts in all types and sizes of machines and installations - indoor and outdoor. Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Polyamide 6.6 316 grade stainless steel -40°C to +85°C Natural or UV-resistant black (see table) UL 94 V-2 UV-resistant (black), Halogen free Silicone free * E49405 Colour VG * approved VG95387 part 4, type B TYF35M, TYF535M TY...M, TY...MX Product Ref. * Diameter of mounting hole [mm] Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] Tooling [pieces] TY33M TY533M natural natural 3.0 3.0 102 102 2.3 2.3 0.9 0.9 2 - 16 2 - 16 80 80 1000 100 TY33MX TY533MX TY34M TY534M TY34MX TY534MX TY635M UV-resistant black UV-resistant black natural natural UV-resistant black UV-resistant black natural 3.0 3.0 4.4 4.4 4.4 4.4 4.0 102 102 151 151 151 151 198 2.3 2.3 3.5 3.5 3.5 3.5 4.7 0.9 0.9 1.0 1.0 1.0 1.0 1.1 2 - 16 2 - 16 2 - 29 2 - 29 2 - 29 2 - 29 3.5 - 45 80 80 180 180 180 180 220 1000 100 1000 100 1000 100 1000 TY635MX TY35M TY535M UV-resistant black natural natural 4.0 5.1 5.1 198 199 199 4.7 4.7 4.7 1.1 1.1 1.1 3.5 - 45 3.5 - 45 3.5 - 45 220 220 220 1000 1000 100 TY35MX TY535MX TY1435M TY37M TY537M TY37MX TY537MX TYF35M TYF535M UV-resistant black UV-resistant black natural natural natural UV-resistant black UV-resistant black natural natural 5.1 5.1 6.7 6.7 6.7 6.7 6.7 4.0 4.0 199 199 198 356 356 356 356 186 186 4.7 4.7 4.7 7.7 7.7 7.7 7.7 4.7 4.7 1.1 1.1 1.1 2.0 2.0 2.0 2.0 1.2 1.2 3.5 - 45 3.5 - 45 3.5 - 45 6 - 90 6 - 90 6 - 90 6 - 90 3.5 - 45 3.5 - 45 220 220 220 540 540 540 540 220 220 1000 100 1000 500 50 500 50 1000 100 ERG50 WT193A ERG50 ERG120 WT193A ERG120 L-500-EU ERG50, ERG120 WT193A * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 Thomas & Betts • www.tnb-europe.com 27 1.1 Panel mounting cable ties Special ties with steel locking barb • Fastening and clip-mounting in one • Fast pre- or on-site-assembly for a range of panel thickness up to 4.0 mm • Fast and secure clip-mounting Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties * * Polyamide 6.6 316 grade stainless steel -40°C to +85°C Natural or UV-resistant black (see table) UL 94 V-2 UV-resistant (black), Halogen free Silicone free E49405 TY... 696-... Product Ref. Colour Diameter Length of mounting L hole [mm] [mm] Width W Thickness [mm] [mm] Bundle diameter from ... to [mm] Minimum Suitable for Quantity tensile board/wall strength thickness from to [N] [mm] [pieces] Tooling ANCHOR TYPE TY54SM TY54SMX natural UV-resistant black 4.5 - 5.2 4.5 - 5.2 150 150 3.5 3.5 1.0 1.0 2 - 32 2 - 32 130 130 0.1 - 2.5 0.1 - 2.5 1000 1000 ERG50 ERG120** TY38M natural TY38MX UV-resistant black STANDARD TYPE 6.4 - 6.7 6.4 - 6.7 200 200 4.7 4.7 1.3 1.3 3.5 - 44 3.5 - 44 220 220 1.0 - 4.0 1.0 - 4.0 1000 1000 WT193A 696-41836 696-41836X 5.8 - 7.5 5.8 - 7.5 197 197 4.8 4.8 1.1 1.1 3.5 - 45 3.5 - 45 220 220 2.2 - 3.7 2.2 - 3.7 1000 1000 ERG50 , ERG120 WT193A natural UV-resistant black * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations ** ERG120 only to be used with TY38M and TY38MX Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 28 Thomas & Betts • www.tnb-europe.com 1.1 Blind mounting cable ties Special ties with steel locking barb • • • • • • • Suitable for hard-to-reach areas Fast hidden mounting on walls and vehicle chassis Twist off the locking head Pull the tie end through the fastening hole Place locking head on tie end Pull tight and cut off excess In the locked state, the locking head neatly covers the mounting hole Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Product Ref. TYG34M TYG534M TYG34MX TYG534MX Polyamide 6.6 316 grade stainless steel -40°C to +85°C Natural or UV-resistant black (see table) UL 94 V-2 UV-resistant (black), Halogen free Silicone free Colour Diameter of mounting [mm] Length L [mm] Width W [mm] natural natural UV-resistant black UV-resistant black 6.4 - 7.0 6.4 - 7.0 6.4 - 7.0 6.4 - 7.0 160 160 160 160 3.6 3.6 3.6 3.6 E49405 Thickness Bundle diameter Minimum Quantity from ... to tensile strength [mm] [mm] [N] [pieces] 1.1 1.1 1.1 1.1 2 - 32 2 - 32 2 - 32 2 - 32 180 180 180 180 1000 100 1000 100 Tooling ERG50 WT193A Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 29 Thomas & Betts • www.tnb-europe.com 1.1 Blind mounting cable ties Special ties • Suitable for hard-to-reach areas • Fast hidden mounting on walls and vehicle chassis • Ideal for mounting on vehicle chassis. Can still be released before final tensioning • In the locked state, the locking head neatly covers the mounting hole Technical Information Material Temperature range Colour Flammability rating Other properties Product Ref. Diameter of mounting hole [mm] Length L [mm] Width W [mm] Thickness TY41M 8.1 - 17.3 244 TY541M 8.1 - 17.3 244 Polyamide 6.6 -40°C to +85°C UV-resistant black UL 94 V-2 UV-resistant, Halogen free, Silicone free Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] 5.7 1.7 5 - 60 300 500 5.7 1.7 5 - 60 300 50 Tooling [pieces] ERG120 Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 30 Thomas & Betts • www.tnb-europe.com 1.1 Integrated peg / nail cable ties Special ties with steel locking barb • TY545MX, with integrated nail for mounting onto wood or similar materials • TY544MX, with integrated peg for mounting onto porous concrete or similar materials (masonry) • Very simple application Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties Polyamide 6.6 316 grade stainless steel -40°C to +85°C UV-resistant black UL 94 V-2 UV-resistant, Halogen free, Silicone free TY544MX TY545MX Product Ref. TY544MX TY545MX Diameter of mounting hole [mm] Length L [mm] Width W [mm] Thickness 6.4 – 200 200 4.6 4.7 1.0 1.0 [mm] Bundle diameter Minimum from ... to tensile strength [mm] [N] 3.5 - 45 4.7 - 38.1 220 220 Mounting hole depth [mm] Quantity 25 min. – 50 50 Tooling [pieces] ERG50, ERG120 WT193A Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 31 Thomas & Betts • www.tnb-europe.com 1.1 Releasable cable ties Special ties • For temporary but strong bundling, especially during control box wiring • Very simple application • Available in 2 lengths for different applications • May be re-used many times • No tooling necessary Technical Information Material Temperature range Colour Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural UL 94 V-2 Halogen free, Silicone free Pull end of tie through head. Turn tie end back on itself and insert into side of clip. To open, release tie end from clip and open tie. Product Ref. TYR505 TYR508 Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] 190 364 4.7 4.7 1.19 1.19 10 - 44 10 - 102 220 220 100 100 [pieces] Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 32 Thomas & Betts • www.tnb-europe.com 1.1 Releasable lashing ties with incorporated fastener Special ties • • • • • • Rugged one-piece construction, for heavy-duty applications Releasable and re-usable, ideal for temporary installations Fast and durable Easy handling No tooling necessary Specially developed accessories, like the wall plug TC5359 and the mounting bases TC5355 to TC5357 (see page 95 for details) Technical Information Material Temperature range Colour Flammability rating Other properties Polyamide 6.6 -40°C to +85°C UV-resistant black UL 94 V-2 UV-resistant, Halogen free, Silicone free Introduce the cable tie tail into the lower slot in the head. Tighten the tie and pull it back. Slide in the tie under the catch from the side until it snaps into position. Product Ref. TY409 TY5409 Length L [mm] Width W [mm] Thickness 483 483 12.7 12.7 Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 Thomas & Betts • www.tnb-europe.com Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] 2.0 2.0 45 - 121 45 - 121 890 890 100 25 [pieces] 33 1.1 Releasable 2-piece lashing ties, pre-assembled version Special ties • Heavy-duty lashing ties, in cut lengths with pre-assembled heads • Also available on reel with separate heads (see page 35) • UV-resistant Polypropylene, ideal for applications where chemical resistance is important (heads in weatherable rigid Polyamide 6.6) • Extremely robust (670N) • Easily releasable & reusable • 2 types of head: type A: no mounting hole type B: with mounting hole • Typical applications: Indoor and outdoor fastening of cables, pipes and other parts in industry, shipbuilding, chemical industry etc Technical Information Material - Tie Material - Head Temperature range TY54XXPX Colour Flammability rating Other properties Weatherable Polypropylene Polyamide 6.6 Head: -40°C to +85°C Tie: -55°C to +110°C UV-resistant black UL 94 V-2 UV-resistant, Halogen free TY53418PX Product Ref. TY53418PX TY5418PX TY5424PX TY5442PX TY5460PX Diameter of mounting hole [mm] Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] 6.9 – – – – 457 457 610 1067 1524 13.2 13.2 13.2 13.2 13.2 1.9 1.8 1.8 1.8 1.8 45 - 127 45 - 127 10 - 178 10 - 305 10 - 457 670 670 670 670 670 25 25 25 10 10 [pieces] Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 34 Thomas & Betts • www.tnb-europe.com 1.1 Releasable 2-piece lashing ties on reel with separate heads Special ties • Heavy-duty lashing ties on reel with separate heads • Also available in cut lengths with pre-assembled heads (see page 34) • UV-resistant Polypropylene, ideal for applications where chemical resistance is important (heads in weatherable rigid Polyamide 6.6) • Extremely robust (670N) • Easily releasable & reusable • 2 types of head: type A: no mounting hole type B: with mounting hole • Typical applications: Indoor and outdoor fastening of cables, pipes and other parts in industry, shipbuilding, chemical industry etc. • Product Ref. 696-41563: lashing tie on reel (300 m), in weatherable Polypropylene • Product Ref. 696-41562: separate head, type A (no mounting hole), weatherable Polyamide 6.6 (200 pieces) • Product Ref. 696-41614: separate head, type B (with mounting hole), weatherable Polyamide 6.6 (200 pieces) Mounting hole: Ø 6.9 mm • Product Ref. TY4100PX: kit containing 30 m of lashing tie on reel + 50 separate heads, type A 696-41562 696-41563 Technical Information Material - Tie Material - Head Temperature range Weatherable Polypropylene Polyamide 6.6 Head: -40°C to +85°C Tie: -55°C to +110°C UV-resistant black UL 94 V-2 UV-resistant, Halogen free Colour Flammability rating Other properties 696-41614 TY4100PX 696-41563 Product Ref. 696-41563 696-41562 696-41614 TY4100PX Lashing tie, dimensions length width thickness [mm] [mm] [mm] 300 – – 30 13.2 – – 13.2 1.8 – – 1.8 Separate locking heads Quantity [pieces] – 200 200 50 type Min. tensile strength of assembly [N] – Type A, no mounting hole Type B, with mounting hole Type A, no mounting hole 670 670 670 670 Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 35 Thomas & Betts • www.tnb-europe.com 1.1 Cable ties with identification tag Special ties with steel locking barb • Identification ties with incorporated label for durable marking and tying • Label forms onto the bundle for types TY512M, TY51M and protrudes for ties TY532M and TY53M • Type 51M is MIL (MS-3368-5) approved • Trouble-free installation • Simple marking on the roughened writing surface using the special marking pen WT163M-1 (black ink) or WT163M-3 (red ink) - See page 38 • All edges are rounded to make installation easier • Available in bulk packaging (500 / 1000 pieces) or in small packaging (100 pieces) Technical Information Material - Moulding Material - Locking barb Temperature range Colour Flammability rating Other properties E49405 TY53M, TY553M, TY532M, TY5532M Polyamide 6.6 316 grade stainless steel -40°C to +85°C Natural UL 94 V-2 Halogen free, Silicone free TY51M, TY551M, TY512M, TY5512M Product Ref. TY51M TY551M TY512M TY5512M TY53M TY553M TY532M TY5532M 36 MIL Spec. MS-3368-5 MS-3368-5 – – – – – – Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Label dimensions [mm] Quantity [mm] Bundle diameter from ... to [mm] 92 92 210 210 102 102 212 212 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 10 - 16 10 - 16 10 - 51 10 - 51 2 - 16 2 - 16 2 - 51 2 - 51 80 80 80 80 80 80 80 80 25.4 x 7.9 25.4 x 7.9 25.4 x 7.9 25.4 x 7.9 20.6 x 9.3 20.6 x 9.3 20.6 x 9.3 20.6 x 9.3 500 100 1000 100 500 100 1000 100 Tooling [pieces] ERG50 WT193A For other materials and colours contact your Sales Office Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 Thomas & Betts • www.tnb-europe.com 1.1 Cable ties with identification tag Special ties with steel locking barb • • • • • • • Identification ties with incorporated label for durable marking and tying Label forms onto the bundle 5 different versions, up to 4 straps, in bulk and small packaging 4 versions (up to 3 straps) are Mil-specified Trouble free installation Labelling of bundles up to 102 mm diameter Simple marking on the roughened writing surface using the special marking pen WT163M-1 / WT163M-3 (black or red) • All edges are rounded and surfaces smoothed to make installation easier Technical Information Material - Moulding Material - Locking barb Temperature range Colour Approvals Flammability rating Other properties Polyamide 6.6 316 grade stainless steel -40°C to +85°C Natural MIL: MS-3368 -1, -2, -3, -4 UL 94 V-2 Halogen free, Silicone free E49405 TY46MT, TY546MT TY48M, TY548M TY46M, TY546M TY46MF, TY546MF TY46MD, TY546MD Product Ref. TY48M TY548M TY46M TY546M TY46MD TY546MD TY46MT TY546MT TY46MF TY546MF MIL Spec. MS-3368-2 MS-3368-2 MS-3368-1 MS-3368-1 MS-3368-3 MS-3368-3 MS-3368-4 MS-3368-4 – – Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Label dimensions [mm] Quantity [mm] Bundle diameter from ... to [mm] 360 360 184 184 184 184 184 184 184 184 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 19 - 102 19 - 102 9.5 - 45 9.5 - 45 9.5 - 45 9.5 - 45 9.5 - 45 9.5 - 45 9.5 - 45 9.5 - 45 220 220 220 220 220 x 2 220 x 2 220 x 3 220 x 3 220 x 4 220 x 4 13.1 x 57.2 13.1 x 57.2 13.1 x 27.0 13.1 x 27.0 29.7 x 27.0 29.7 x 27.0 46.0 x 27.0 46.0 x 27.0 63.1 x 27.0 63.1 x 27.0 1000 100 1000 100 500 50 500 100 250 50 For other materials and colours contact your Sales Office Description of Product Reference structure: see page 10 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 Thomas & Betts • www.tnb-europe.com Tooling [pieces] ERG50 ERG120 WT193A 37 1.1 Identification tags Special ties • Tie fastening labels • For use in combination with the special marking pen WT163M-1 & WT163M-3 from Thomas & Betts, or with a hot foil marking • For secure labelling of bundles, parts etc • Available in 3 shapes to suit all design requirements Technical Information Material Temperature range Colour Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural UL 94 V-2 Halogen free, Silicone free TC123-TB to TC128-TB TC223-TB TC224-TB to TC228-TB Product Ref. Height A [mm] Width B [mm] Label thickness [mm] Area for label height width [mm] [mm] TC123-TB TC124-TB TC125-TB TC126-TB TC128-TB TC223-TB TC224-TB 19.6 19.6 19.6 19.6 19.6 19.6 19.6 32.0 38.0 44.7 51.0 63.5 32.3 38.0 0.3 0.3 0.3 0.3 0.3 1.0 0.5 9.5 9.5 9.5 9.5 9.5 18.0 9.5 TC225-TB TC226-TB TC228-TB 19.6 19.6 19.6 44.7 51.0 63.5 0.5 0.5 0.5 9.5 9.5 9.5 For tie width up to [mm] Weight Quantity [g/100] [pieces] 32.0 38.0 44.7 51.0 63.5 24.0 38.0 4.8 4.8 4.8 4.8 4.8 4.8 4.8 17 18 19 31 35 37 34 1000 1000 1000 1000 1000 1000 1000 44.7 51.0 63.5 4.8 4.8 4.8 40 39 51 1000 1000 1000 Special marking pen Special ties 38 • Optimally suited for fast and long-lasting writing on Polyamide surfaces • Fast-drying ink • The ink is resistant to humidity, oil and light solvents • Non toxic • Available in 2 colours of ink • Product. Ref. WT163M-1: black ink • Product. Ref. WT163M-3: red ink Thomas & Betts • www.tnb-europe.com 1.1 Pre-assembled Deltec cable ties Cable support system with metallic locking barb • Provides a strong, long-life and cost saving method of securing communication and overhead cables • Double locking head with corrosion resistant locking barbs in copper alloy • Proven years of service: designed to last a minimum of 20 years outdoor • No sharp edges: operator friendly, cable friendly! • Easy to install, low installation costs • Extremely robust ties, with high tensile strength (1110N) after fastening • Available either in pre-cut and pre-assembled lengths, or on reels with separate heads for total flexibility • Choice of specific spacers and accessories • Month and year of manufacture stamped into strap material Technical Information Material - Strap & head Material - Locking barb Temperature range Flammability rating Colour Other properties Product Ref. TYD510M CSS-100 TYD5135M CSS-160 TYD5270M Toughened weatherable acetal Marine grade, corrosion-resistant copper alloy -40°C to +85°C UL 94 HB Black UV-resistant, Halogen free, superior resistance to moisture and salt environments Length L [mm] 1300.5 254.0 342.9 406.4 685.8 Width W [mm] Bundle diameter max. [mm] Minimum tensile strength [N] Quantity 10.0 12.7 12.7 12.7 12.7 390 60 90 110 200 1110 1110 1110 1110 1110 100 50 25 50 10 Tooling [pieces] WT3D L-500-EU For tooling specifications: see pages 122 to 133 Note: the recommended maximum continuous static loading for the Deltec straps is 90 N per strap. For best results suggested spacing is 35 to 40 cm. It is the responsibility of the user to determine whether or not their application meets our recommendation. Thomas & Betts • www.tnb-europe.com 39 1.1 Strap on reel Cable support system with metallic locking barb • • • • Strap on reel, with separate head Total flexibility & no waste: cut at the desired length Easy to store: reduced inventory User friendly Technical Information Material Temperature range Flammability rating Colour Other properties Product Ref. TYD-50R 696-41794 Toughened weatherable acetal -40°C to +85°C UL 94 HB Black UV-resistant, Halogen free, superior resistance to moisture and salt environments Length per reel L [m] Width W [mm] Minimum tensile strength [N] Quantity 15.2 304.8 12.7 12.7 1110 1110 1 1 Tooling [reels] WT3D L-500-EU For tooling specifications: see pages 122 to 133 Note: the recommended maximum continuous static loading for the Deltec straps is 90 N per strap. For best results suggested spacing is 35 to 40 cm. It is the responsibility of the user to determine whether or not their application meets our recommendation. 40 Thomas & Betts • www.tnb-europe.com 1.1 Double locking heads Cable support system with metallic locking barb Technical Information Material - moulding Material - locking barb Temperature range Flammability rating Colour Other properties Product Ref. TYD-LH 696-41795 Toughened weatherable acetal Marine grade, corrosion-resistant copper alloy -40°C to +85°C UL 94 HB Black UV-resistant, Halogen free, superior resistance to moisture and salt environments Length L [mm] Width W [mm] Height H [mm] Quantity 21.6 21.6 19.1 19.1 12.6 12.6 25 1000 [pieces] To be assembled with Deltec strap on reel see page 40 41 Thomas & Betts • www.tnb-europe.com 1.1 Deltec Kits Cable support system with metallic locking barb • Convenient kits containing several reels of strap and separate locking heads, to provide all you need to be efficient on the field • 2 configurations to match your need Product Ref. Reels Length per reel [mm] CSS-5K CSS-10K Quantity [reels] Locking heads Quantity [pieces] 5 10 150 300 15.2 15.2 Cable spacers Cable support system with metallic locking barb • Stackable height in 12.7 mm increments, for any desired spacing and all cable sizes - no need to stock multiple sizes of individual height spacers • Designed to retain strap on each side and cradle the cable, providing restricted movement of spacer and preventing damage to cable • Suitable for coaxial cables • Can be used for parallel routing or for perpendicular cables Technical Information cable tie cable Material Temperature range Flammability rating Colour Other properties Weather-resistant polypropylene -40°C to +85°C UL 94 HB Black UV-resistant, Halogen free cable tie cable Product Ref. TCP5255 TCP360 Length L [mm] Width W [mm] Height H [mm] Quantity 53.3 53.3 30.5 30.5 12.7 12.7 25 100 [pieces] 42 Thomas & Betts • www.tnb-europe.com 1.1 Base and hanger Cable support system with metallic locking barb • To secure the cables to all types of surfaces Technical Information Material Colour Zinc plated steel Metallic CSS-B CSS-H D C A B E C A D B Product Ref. CSS-B CSS-H B [mm] Dimensions C [mm] D [mm] E [mm] Mounting hole diameter [mm] Quantity A [mm] 48.4 22.5 14.3 22.2 7.1 29.8 15.1 13.6 5.6 8.3 6.7 (2x) 6.9 50 50 [pieces] Note: see pages 79 to 100 for other mounting bases in Nylon 43 Thomas & Betts • www.tnb-europe.com 1.2 Ty-Fast ® , Col-Ty™, Safe-Ty™ and Ty-Grip™ All plastic cable ties 44 Thomas & Betts • www.tnb-europe.com 1.2 FASTENING SYSTEMS 1.1 PREMIUM CABLE TIES WITH STEEL LOCKING BARB 1.2 ALL-PLASTIC CABLE TIES 4 44 All-plastic cable ties 48 Product reference structure 48 Standard cable ties 49 Standard cable ties - Jar 50 Extra-long cable ties 51 Heavy-duty cable ties 52 UL 94 V-0 flame retardant cable ties 53 Special all-plastic cable ties 54 Integrated mounting hole cable ties 54 Releasable panel mounting cable ties 55 Releasable cable ties 56 Cable ties with identification tag 57 Special double-headed ties 58 Low profile in-line fasteners 59 Hook & Loop fasteners 60 Heavy-duty installation ties 62 Heavy-duty double headed installation ties 62 Accessories 63 1.3 STAINLESS STEEL CABLE TIES 64 1.4 MOUNTING BASES & ACCESSORIES 74 1.5 CABLE PROTECTION SYSTEMS 112 1.6 CABLE TIE TOOLING 122 1.7 MATERIAL SPECIFICATIONS 134 45 Thomas & Betts • www.tnb-europe.com 1.2 Ty-Fast ® , Col-Ty™, Safe-Ty™ and Ty-Grip™ All plastic cable ties Thomas & Betts offers a complete range of all plastic cable Ty-Fast® All plastic ties ties to cover the most demanding applications. The all-plastic cable ties are available in lengths from 91 mm to 1214 mm and widths from 2.4 mm to 13.2 mm, offering a loop tensile strength up to 1120 N. Those cable ties will satisfy bundling requirements up to 381 mm. Those cable ties are halogen 46 and silicone free Polyamide 6.6 and are available in 12 different colours. Thomas & Betts • www.tnb-europe.com 1.2 All plastic ties Heavy duty installation ties Low profile inline fasteners Hook & loop fasteners Ty-Fast® cable ties meet international standards such as UL, EDF HN33/S/62 and its low profile double locking head with ser- Germanischer Lloyd, Lloyd’s Register of Shipping, Bureau Veritas, ration on the outer side of the tie eliminates the risk of damage Mil-Specifications and QPL. State-of-the-art robotic and raw to the cable. material handling equipment assures product and material integrity throughout the manufacturing process. The integrally Low-profile inline fasteners formed Polyamide pawl combines low insertion and high locking The Safe-Ty™ design from Thomas & Betts is ideal for use where strength. precision bundling is required and clearance is a necessity. A A rounded, low-profile head makes for less snags, tails have im- unique saddle back design curves to form a snug fit around the proved two-sided finger grip design that helps the operator grasp bundle, and allows for easy pull-trough in bulkheads and any and pull ties snug. The Sure Grip tab keeps the tail from popping other tight spaces. out while being threaded, then holds it securely for final tightening by hand or tool. Hook & loop fasteners Ty-Grip™ cable ties are very easy to release and re-use, making Heavy duty installation ties them ideal for applications where changes are anticipated or Col-Ty™ - the heavy-duty installation tie - is mainly used for securing continuous access is required. There is no risk of over-tightening and bundling of cables in the utility and construction industries. the cables, which makes the Ty-Grip™ hook & loop fasteners ideal Col-Ty™ - made of Polyamide 12 - is ideal for hazardous environ- for specific applications in fiber optics, computer network wiring, ments, low temperatures and humidity. Col-Ty™ is conform to telecom cables, etc. Thomas & Betts • www.tnb-europe.com 47 1.2 Product reference structure All-plastic cable ties Example: Tie Dimension Code TY XXXX TY 100 Tie Length Code Standard cable ties with a width up to 13.2 mm 48 for lengths from 91 mm up to 1214 mm 18 X 100 Tie Width / Tensile Strength Code Colour / Material Additional code for packaging 18 = 2.4 mm / (80N) 40 = 3.6 mm / (180N) 50 = 4.6 mm / (220N) 120 = 7.6 mm / (540N) 175 = 8.8 mm / (780N) 250 = 13.2 mm / (1120N) All product references are made of halogen free Polyamide 6.6, UL 94 V-2, operating temperature -40°C to +85°C blank = natural X = black, UV-stabilized 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = purple 8 = grey 9 = white 20 = black 39 = Heat stabilised, temperature range: -40°C to +105°C, natural * X = outdoor use, UV-stabilised, (UL 94 HB for TY...-120X range), black [Blank] = Bulk packaging (1000 / 500 / 50 ties according to the size of the tie) 50 = 50 ties in a bag with Euroslot (only for Prod. Ref. TY400-120) 100 = 100 ties in a bag with Euroslot (not available for Prod. Ref. TY400-120 & TY800120) Note: Nylon (Polyamide) is inherently susceptible to environmental conditions. Ty-Fast® cable ties are moisturised to optimum performance levels at machineside and should be stored in cool dry areas out of direct sunlight. Cable ties are packaged in plastic bags to contain moisture and should remain sealed until ready for use. Thomas & Betts • www.tnb-europe.com 1.2 Standard cable ties All-plastic cable ties State-of-the-art robotic and raw material handling equipment assures product and material integrity throughout the manufacturing process. • The integrally formed Polyamide pawl combines low insertion and high locking strength • A rounded, low-profile head makes for less snags • Tails have improved two-sided finger grip design that helps the operator grasp and pull ties snug • Sure Grip tab keeps the tail from popping out while being threaded, then holds it securely for final tightening by hand or tool • Quick and easy pull through increases productivity, reduces operator fatigue Technical Information Material Temperature range Colour Approvals Flammability rating Other properties ** Polyamide 6.6 (*) -40°C to +85°C Natural as standard colour (*) MIL: MS 3367-x (see table) UL 94 V-2 Halogen free, Silicone free ** ** E49405 ** TYPE APPROVED (*) For other materials and colours see the product reference structure page 48 Product Ref. MIL Spec. Length L [mm] Width W [mm] Bundle diameter from ... to [mm] Minimum tensile strength [N] Quantity Tooling [pieces] TY075-18 TY100-18 TY125-18 TY200-18 TY125-40 TY200-40 TY300-40 MS-3367-4 – – – MS-3367-5 – – 91 112 136 203 141 205 290 2.4 2.4 2.4 2.4 3.5 3.5 3.5 1.6 - 20 1.6 - 25 1.6 - 32 1.6 - 50 1.6 - 32 1.6 - 50 1.6 - 76 80 80 80 80 180 180 180 1000 1000 1000 1000 1000 1000 1000 TY400-40 TY175-50 TY225-50 – MS-3367-1 – 368 186 226 3.5 4.6 4.6 1.6 - 102 1.6 - 44 1.6 - 57 180 220 220 1000 1000 1000 TY300-50 TY400-50 TY200-120 TY400-120 TY800-120 – MS-3367-2 – MS-3367-3 – 291 366 219 375 706 4.6 4.6 7.6 7.6 7.6 1.6 - 76 1.6 - 102 4.8 - 50 4.8 - 102 4.8 - 203 220 220 540 540 540 1000 1000 500 500 50 ERG50 WT193A ERG50 ERG120 WT193A ERG120 L-500-EU WT3D ** Some approvals may not be applicable to all the Product References. Contact your Sales office for approvals limitations Description of Product Reference structure: see page 48 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 49 Thomas & Betts • www.tnb-europe.com 1.2 Standard cable ties - Jars All-plastic cable ties • Ty-Fast® cable ties packed in an attractive plastic jar • Ideal product for the distribution market • Different dimensions in the same packaging: 112 mm x 2.4 mm, 141 mm x 3.6 mm and 186 mm x 4.7 mm • Tensile strength from 80N to 220N • Available in 3 different packaging configurations: 1 in natural cable ties and 2 in black cable ties • Ideal product when small volumes are needed for various applications Technical Information TYPE APPROVED E49405 Product Ref. JTN-500 JTB-500 JTB1-500 Material Temperature range Colour Flammability rating Other properties Content Colour TY100-18-100 TY125-40-100 TY175-50-100 TY100-18-X-100 TY125-40-X-100 TY175-50-X-100 TY100-18-X-100 TY125-40-X-100 TY175-50-X-100 Polyamide 6.6 -40°C to +85°C Natural or UV-resistant black (see table) UL 94 V-2 UV-resistant (black) Halogen free, Silicone free Mil Spec. Length L [mm] Width Bundle diameter Minimum Quantity W from ... to tensile strength [mm] [mm] [N] [pieces] natural - 112 2.4 1.6 - 25 80 2 x 100 natural natural UV-resistant black UV-resistant black UV-resistant black UV-resistant black UV-resistant black MS-3367-5 MS-3367-1 MS-3367-5 MS-3367-1 MS-3367-5 141 186 112 141 186 112 141 3.6 4.7 2.4 3.6 4.7 2.4 3.6 1.6 - 32 1.6 - 44 1.6 - 25 1.6 - 32 1.6 - 44 1.6 - 25 1.6 - 32 180 220 80 180 220 80 180 1 x 100 2 x 100 2 x 100 1 x 100 2 x 100 2 x 100 2 x 100 UV-resistant black MS-3367-1 186 4.7 1.6 - 44 220 1 x 100 Tooling ERG50, WT193A ERG50, ERG120, WT193A ERG50, WT193A ERG50, ERG120, WT193A ERG50, WT193A ERG50, ERG120, WT193A Description of Product Reference structure: see page 48 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 50 Thomas & Betts • www.tnb-europe.com 1.2 Extra-long cable ties All-plastic cable ties • Extremely long ties (up to 1214 mm) • Robust construction (780N), for demanding applications where superior tensile strength is required • The extra long Ty-Fast® ties are available in natural colour for indoor applications and in UV-resistant black for outdoor applications Technical Information Material Temperature range Colour Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural or UV-resistant black (see table) UL 94 V-2 UV-resistant (black) Halogen free, Silicone free TYPE APPROVED Product Ref. Colour Length L [mm] Width W [mm] Bundle diameter from ... to [mm] Minimum tensile strength [N] Quantity E49405 Tooling [pieces] L-36-175-0-L L-36-175-9-L UV-resistant black Natural 930 930 8.8 8.8 5 - 273 5 - 273 780 780 50 50 L-41-175-0-L L-41-175-9-L L-48-175-0-L L-48-175-9-L UV-resistant black Natural UV-resistant black Natural 1036 1036 1214 1214 8.8 8.8 8.8 8.8 5 - 305 5 - 305 5 - 381 5 - 381 780 780 780 780 50 50 50 50 WT3D L300FR L-500-EU Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 51 Thomas & Betts • www.tnb-europe.com 1.2 Heavy-duty cable ties All-plastic cable ties • Extremely robust ties (1120N), for demanding applications where extreme tensile strength is required • Available in natural colour for indoor applications and in UVresistant black for outdoor applications Technical Information Material Temperature range Colour Flammability rating Other properties Product Ref. Colour Polyamide 6.6 -40°C to +85°C Natural or UV-resistant black (see table) UL 94 V-2 UV-resistant (black) Halogen free, Silicone free Length L [mm] Width W [mm] Bundle diameter from ... to [mm] Minimum tensile strength [N] Quantity Tooling [pieces] TYL300M TYL300MX TYL546M natural UV-resistant black natural 300 300 546 13.2 13.2 13.2 75 75 140 1120 1120 1120 50 50 50 TYL546MX UV-resistant black 546 13.2 140 1120 50 L-500-EU Description of Product Reference structure: see page 48 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 52 Thomas & Betts • www.tnb-europe.com 1.2 UL 94 V-0 flame retardant cable ties All-plastic cable ties • Similar to our Ty-Rap® range of flame retardant ties, these all-plastic ties are made from low smoke flame retardant Polyamide 6.6 and meet the requirements of UL 94 V-0. • Ideal for use where low flammability and low smoke are necessary such as public transport / buildings, tunnels etc. Technical Information Material Temperature range Colour Flammability rating Other properties Product Ref. Polyamide 6.6 -40°C to +85°C Milky white UL 94 V-0 Limited fire hazard (low smoke) Halogen free, Silicone free Length L [mm] Width W [mm] Bundle diameter from ... to [mm] Minimum tensile strength [N] Quantity TS1025HF TS1435HF TS2045HF 100 140 200 2.5 3.5 4.5 2 - 24 2.5 - 36 3 - 51 90 180 220 100 100 100 TS2845HF TS3645HF 280 360 4.5 4.5 5 - 76 5 - 101 220 220 100 100 TS3675HF 360 7.5 5 - 101 540 100 Tooling [pieces] ERG50 WT193A ERG120, L-500-EU WT3D Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 53 Thomas & Betts • www.tnb-europe.com 1.2 Integrated mounting hole cable ties Special all-plastic cable ties • Cable tie can be directly mounted onto a support with screws, bolts or rivets. • Mounting and bundling in one maintenance-friendly assembly. • Cable harness manufacture and pre- and end- mounting of bundles and parts. • UV-resistant version, especially recommended for outdoor applications Technical Information Material Temperature range Colour Polyamide 6.6 -40°C to +85°C Natural or UV-resistant black (see table) UL 94 V-2 UV-resistant (black) Halogen free, Silicone free Flammability rating Other properties E49405 Product Ref. Colour Length L [mm] Width W [mm] Fixing screw size Bundle diameter from ... to [mm] Minimum tensile strength [N] Quantity Tooling [pieces] L-5-30MH-0-C UV-resistant black 152 3.3 M4 2 - 32 130 100 ERG50 L-5-30MH-9-C L-7-50MH-0-C L-7-50MH-9-C L-11-50MH-0-C L-11-50MH-9-C L-14-50MH-0-C L-14-50MH-9-C natural UV-resistant black natural UV-resistant black natural UV-resistant black natural 152 208 208 314 314 382 382 3.3 4.7 4.7 4.7 4.7 4.7 4.7 M4 M5 M5 M5 M5 M5 M5 2 - 32 2 - 44 2 - 44 2 - 76 2 - 76 2 - 102 2 - 102 130 220 220 220 220 220 220 100 100 100 100 100 100 100 WT193A L-14-120MH-0-C L-14-120MH-9-C UV-resistant black natural 382 382 7.6 7.6 M6 M6 5 - 102 5 - 102 540 540 100 100 ERG120 L-500-EU, WT3D ERG50 ERG120 WT193A WT3D Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 54 Thomas & Betts • www.tnb-europe.com 1.2 Releasable panel mounting cable ties Special all-plastic cable ties • Fastening and clip-mounting in one • Fast pre- or on-site-assembly for a range of panel thickness up to 2.7 mm • Fast and secure clip-mounting • For use in 6.35 mm mounting hole • Product References containing xxx-PMR-xxx are releasable Technical Information Material Temperature range Colour Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural or UV-resistant black (see table) UL 94 V-2 UV-resistant (black) Halogen free, Silicone free E49405 Product Ref. Colour Length L [mm] Width W [mm] Bundle diameter from ... to [mm] Minimum tensile strength [N] Quantity Tooling L-5-50PM-0-C UV-resistant black L-5-50PM-9-D natural L-7-50PM-0-C UV-resistant black L-7-50PM-9-C natural RELEASABLE PANEL MOUNTING TIES 147 147 208 208 4.8 4.8 4.8 4.8 2 - 25 2 - 25 2 - 44 2 - 44 220 220 220 220 100 1000 100 100 ERG50, ERG120 L-500-EU WT193A TB-4-50PMR-9-C-EU* natural L-5-50PMR-0-C UV-resistant black 110 147 4.8 4.8 2 - 22 2 - 25 220 220 100 100 ERG50, ERG120 L-500-EU L-5-50PMR-9-C L-7-50PMR-0-C L-7-50PMR-9-C 147 208 208 4.8 4.8 4.8 2 - 25 2 - 44 2 - 44 220 220 220 100 100 100 WT193A WT1-TB, WT2-TB [pieces] STANDARD PANEL MOUNTING TIES natural UV-resistant black natural Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 * Not UL registered 55 Thomas & Betts • www.tnb-europe.com 1.2 Releasable cable ties Special all-plastic cable ties • Easy releasable and re-usable. UV-resistant version, especially recommended for outdoor applications. Technical Information Material Temperature range Colour Polyamide 6.6 -40°C to +85°C Natural or UV-resistant black (see table) UL 94 V-2 UV-resistant (black) Halogen free, Silicone free Flammability rating Other properties E49405 Product Ref. Colour Length L [mm] Width W [mm] Bundle diameter from ... to [mm] Minimum tensile strength [N] Quantity Tooling [pieces] L-5-50R-0-C UV-resistant black 150 7.5 3 - 32 220 100 L-5-50R-9-C L-8-50R-0-C L-8-50R-9-C L-10-50R-0-C L-10-50R-9-C natural UV-resistant black natural UV-resistant black natural 150 198 198 298 298 7.5 7.5 7.5 7.5 7.5 3 - 32 3 - 51 3 - 51 3 - 76 3 - 76 220 220 220 220 220 100 100 100 100 100 ERG120 L-500-EU WT3D Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 56 Thomas & Betts • www.tnb-europe.com 1.2 Cable ties with identification tag Special all-plastic cable ties • Identification ties with incorporated label for durable marking and tying. • Simple marking on the roughened writing surface using the special marking pen WT163M-1 (black ink) or WT163M-3 (red ink) Technical Information Material Temperature range Colour Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural UL 94 V-2 Halogen free, Silicone free E49405 L-4-18ID-9-C L-7-50ID-9-C Product Ref. L-4-18ID-9-C L-4-18ID-9-M L-7-50ID-9-C L-7-50ID-9-M Length L [mm] Width W [mm] Label dimensions [mm] Bundle diameter max. [mm] Minimum tensile strength [N] Quantity 102 102 200 200 2.5 2.5 4.7 4.7 7.9 x 24.7 7.9 x 24.7 30 x 13.3 30 x 13.3 19 19 44 44 80 80 220 220 100 1000 100 1000 Tooling [pieces] ERG50 WT193A ERG50, ERG120 WT193A, L-500-EU Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 57 Thomas & Betts • www.tnb-europe.com 1.2 Special double-headed ties Special all-plastic cable ties • The double-headed ties allow the parallel routing of two bundles of cable with one single tie. • Available in 3 different lengths. Technical Information Polyamide 6.6 -40°C to +85°C Natural UL 94 V-2 Halogen free, Silicone free Lo op 1 Product Ref. TB-50RLDH TB-12-50RLDH TB-15-50RLDH Lo op 2 Material Temperature range Colour Flammability rating Other properties Length L Width W [mm] [mm] 200 300 370 4.8 4.8 4.8 Bundle diameter Loop 1 Loop 2 from ... to from ... to [mm] [mm] 2.5 - 47 2.5 - 72 2.5 - 100 2.0 - 45 2.0 - 70 2.0 - 97 Minimum tensile strength Quantity [N] [pieces] 220 220 220 1000 1000 1000 Tooling ERG50, ERG120 WT193A L-500-EU Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 58 Thomas & Betts • www.tnb-europe.com 1.2 Low profile in-line fasteners Special all-plastic cable ties The Safe-Ty™ design from Thomas & Betts is ideal for use where precision bundling is required and clearance is a necessity. A unique saddle back design curves to form a snug fit around the bundle, and allows for easy pull-through in bulkheads and any other tight spaces. • Low-profile, contoured head reduces clearance required for the bundle and enhances the appearance of your harness • The safe-guard wall eliminates exposure to sharp edges • The saddle back fits snug against the contour of the wiring harness • Sizes and colours available to accommodate various requirements • Recommended in all applications where the aesthetics and the user’s safety can be a concern (thanks to the rounded edges): playgrounds, supermarket displays,... Technical Information Material Temperature range Colour Flammability rating Other properties Product Ref. Polyamide 6.6 -40°C to +85°C Natural or UV-resistant (see table) UL 94 V-2 UV-resistant (black), Halogen free Silicone free Colour Length L [mm] Width W [mm] D [mm] Bundle diameter from ... to [mm] Minimum Quantity ** tensile strength [N] [pieces] SF100-18 SF100-18X SF200-18 SF200-18X SF175-50 SF175-50X SF300-50 natural* UV-resistant black natural* UV-resistant black natural* UV-resistant black natural* 118 118 206 206 201 201 288 2.4 2.4 2.4 2.4 4.7 4.7 4.7 3.2 3.2 3.2 3.2 4.5 4.5 4.5 3.2 - 25.4 3.2 - 25.4 3.2 - 50.8 3.2 - 50.8 4.7 - 44.5 4.7 - 44.5 4.7 - 76.2 80 80 80 80 220 220 220 100 / 1000 100 / 1000 100 / 1000 100 / 1000 100 / 1000 100 / 1000 100 / 1000 SF300-50X SF400-50 SF400-50X UV-resistant black natural* UV-resistant black 288 369 369 4.7 4.7 4.7 4.5 4.5 4.5 4.7 - 76.2 9.5 - 101.6 9.5 - 101.6 220 220 220 100 / 1000 100 / 1000 100 / 1000 SF400-120 SF400-120X SF600-120 SF600-120X natural* UV-resistant black natural* UV-resistant black 370 370 533 533 7.6 7.6 7.6 7.6 6.9 6.9 6.9 6.9 9.5 - 101.6 9.5 - 101.6 9.5 - 152.4 9.5 - 152.4 540 540 540 540 100 / 1000 100 / 1000 100 / 1000 100 / 1000 Tooling ERG50 WT193A ERG50 ERG120 WT193A L-500-EU ERG120 L-500-EU WT3D * For other colours add colour suffix to Product Reference: 0 = black, 1 = brown, 2 = red, 3 = orange, 4 = yellow, 5 = green, 6 = blue, 8 = grey and 9 = white. For example: SF-175-50-2 (red) ** Standard quantity = 1000. For bags of 100 add -100 to the product reference, for example. SF100-18-100. Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 Note: Nylon (Polyamide) is inherently susceptible to environmental conditions. Safe-Ty™ cable ties are moisturised to optimum performance levels at machineside and should be stored in cool dry areas out of direct sunlight. Cable ties are packaged in plastic bags to contain moisture and should remain sealed until ready for use. Thomas & Betts • www.tnb-europe.com 59 1.2 Hook & Loop fasteners Special cable ties These handy ties are very easy to release and re-use, making them ideal for applications where changes are anticipated or continuous access is required. • Quick bundling and re-adjustable tension • No risk of over-tightening the cables, which makes the Ty-Grip™ Hook & Loop fasteners ideal for specific applications in fibre optics, computer network wiring, telecom cables, etc. • Multiple colours available for identifying specific bundles • Different sizes available to accommodate varying bundle diameters • Screw-mount and self-adhesive mounting bases provide multiple mounting options FO series loop ties are ideal for wrapping pre-determined bundle diameters thanks to the convenient slotted head. Technical Information FO Series Material hook side Material loop side Temperature range Colour Flammability rating Peel-off strength Polyamide Low density Polyethylene -20°C to +104°C Standard colour: black - see note after table UL 94 HB 0.8N/cm Technical Information FOL Series Material hook Temperature range Colour Flammability rating Peel-off strength Polyamide -20°C to +93°C Standard colour: black - see note after table UL 94 HB 0.8N/cm FOL series buckle ties provide added strength and stability thanks to the high performance polyamide buckle. Product Ref. Maximum bundle ø [mm] Length [mm] Width [mm] Tensile strength [N] Quantity [pieces] 50.8 50.8 228.6 228.6 12.7 19.1 180 220 10 10 88.9 88.9 330.2 330.2 12.7 19.1 180 220 10 10 76.2 127.0 304.8 457.2 19.1 19.1 220 220 10 10 FO SERIES LOOP TIES FO200-40-0 FO200-50-0 FO350-40-0 FO350-50-0 FOL SERIES BUCKLE TIES FOL300-50-0 FOL500-50-0 Standard colour: black Replace “-0” in the Product Reference by the corresponding colour code: 1 = brown, 2 = red, 3 = orange, 4 = yellow, 5 = green, 6 = blue, 8 = grey and 9 = white For example: FO 200-40-2 defines a red FO200-40 type fastener 60 Contact your Sales Office for Product Availability in the other colours Thomas & Betts • www.tnb-europe.com 1.2 Hook & Loop fasteners Special cable ties These handy ties are very easy to release and re-use, making them ideal for applications where changes are anticipated or continuous access is required. • Quick bundling and re-adjustable tension • No risk of over-tightening the cables, which makes the Ty-Grip™ Hook & Loop fasteners ideal for specific applications in fibre optics, computer network wiring, telecom cables, etc • Multiple colours available for identifying specific bundles • Different sizes available to accommodate varying bundle diameters • Screw-mount and self-adhesive mounting bases provide multiple mounting options FOS series strip ties are pre-cut which makes bundling easy. Technical Information FOS and FOR Series Material hook side Material loop side Temperature range Colour Flammability rating Peel-off strength Polyamide Low density Polyethylene -20°C to +104°C Standard colour: black - see note after table UL 94 HB 0.8N/cm FOR series rolled hook and loop allows customers to conveniently cut pieces to desired lengths, eliminating waste. Product Ref. Maximum bundle ø [mm] Length [mm] Width [mm] Tensile strength [N] Quantity [pieces] FOS SERIES STRIP TIES FOS150-50-0 FOS320-50-0 FOS500-50-0 FOR SERIES ROLLED STRIP 38.1 81.3 127.0 152.4 304.8 457.2 19.1 19.1 220 220 10 10 19.1 220 10 FOR180-50-0 Various 4572.0 19.1 220 1 Standard colour: black Replace “-0” in the Product Reference by the corresponding colour code: 1 = brown, 2 = red, 3 = orange, 4 = yellow, 5 = green, 6 = blue, 8 = grey and 9 = white For example: FOS150-50-2 defines a red FOS150-50 type fastener Contact your Sales Office for Product Availability in the other colours 61 Thomas & Betts • www.tnb-europe.com 1.2 Heavy-duty double headed installation ties Heavy-duty installation ties • For securing and bundling of cables in the utility and construction industries • Low profile double locking head* • Serrations on the outer side of the tie eliminates the risk of damage to the cable • Ideal for hazardous environments, low temperatures and humidity • Conform to EDF HN33/S/62 Technical Information Material Temperature range Colour Flammability rating Other properties Polyamide 12 -40°C to +80°C Black UL 94 HB UV-resistant Single locking head Double locking head Product Ref. Length L [mm] Width W [mm] Thickness Minimum tensile strength [N] Quantity [mm] Bundle diameter from ... to [mm] CT-9-180-0-C* CT-9-260-0-C 180 260 9 9 1.8 2.0 10 - 42 15 - 62 440 520 100 100 CT-9-360-0-C CT-9-500-0-C CT-9-750-0-C 360 510 760 9 9 9 2.0 2.4 2.4 25 - 92 74 - 140 74 - 220 520 550 550 100 100 100 Tooling [pieces] L300-FR L-500-EU WT3D * Product Ref. CT-9-180-0-C has a single locking head Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 62 Thomas & Betts • www.tnb-europe.com 1.2 Accessories Heavy-duty installation ties • Wall plug suitable for ø 8 mm hole • Simply drill hole and hammer the plug in Technical Information Material Temperature range Colour Flammability rating Other properties Polyamide 11/12 -40°C to +80°C Black UL 94 HB UV-resistant Product Ref. L [mm] Ød1 [mm] S [mm] H [mm] I [mm] F [mm] f [mm] Quantity [pieces] CT-5359 43.1 9.6 13.2 16 6.3 9.5 2.4 100 • Use 5 mm screw • Cradle for ties up to 9 mm wide Technical Information Material Temperature range Colour Flammability rating Other properties Polyamide 11/12 -40°C to +80°C Black UL 94 HB UV-resistant Product Ref. L [mm] I [mm] S [mm] H [mm] F [mm] d2 [mm] Quantity [pieces] CT-3401 22.9 10.5 17.6 13.8 9.4 5.9 100 Thomas & Betts • www.tnb-europe.com 63 1.3 Ty-Met™ Stainless Steel cable ties 64 Thomas & Betts • www.tnb-europe.com 1.3 FASTENING SYSTEMS 1.1 PREMIUM CABLE TIES WITH STEEL LOCKING BARB 4 1.2 ALL-PLASTIC CABLE TIES 44 1.3 STAINLESS STEEL CABLE TIES 64 Features & Benefits 68 Ball-Lock Type - uncoated 69 Ball-Lock Type - coated 70 Ladder Type - uncoated 71 Ladder Type - coated 72 Releasable Type 73 1.4 MOUNTING BASES & ACCESSORIES 74 1.5 CABLE PROTECTION SYSTEMS 112 1.6 CABLE TIE TOOLING 122 1.7 MATERIAL SPECIFICATIONS 134 65 Thomas & Betts • www.tnb-europe.com 1.3 Ty-Met™ Stainless Steel cable ties The Ty-Met™ stainless steel ties are the ultimate solution The Ty-Met™ stainless steel ties provide a high mechanical to install your cables in extreme conditions and hazardous strength combined with chemical durability and temperature areas, indoor and outdoor, such as the petrochemical and resistance. food processing industries, power stations, mining, ship- They are available in three different types: building, offshore and other aggressive environments. • Ball-Lock Type: quick and reliable self-locking mechanism • Ladder Type: easy application and strong locking system 66 • Releasable Type: can be unfastened for re-use Thomas & Betts • www.tnb-europe.com 1.3 Ty-Met™ stainless steel ties: the ultimate solution to install your cables in extreme conditions and hazardous areas All types are available in a broad range of lengths and two different Available in uncoated version (for high temperature applications) widths, providing extreme levels of tensile strength. Two grades of or in fully coated version with non-toxic, halogen free Polyester non-magnetic stainless steel (304 & 316) and a coated and an coating, for a superior protection of cables and installer’s hands uncoated version are available to cover most applications. and for an improved insulation between dissimilar materials. Halogen free, corrosion proof and resistant to salt water. Ty-Met™ cable ties have international approvals such as UL, A range of dedicated hand tools completes the product offering. Germanischer Lloyd, Lloyd’s Register and Det Norske Veritas. Two grades of non-magnetic stainless steel are available: - 304 grade stainless steel, for standard applications - 316 grade (marine grade) stainless steel, for extra corrosion resistance Thomas & Betts • www.tnb-europe.com 67 1.3 Features & Benefits Stainless steel cable ties The Ty-Met™ stainless steel ties are available in three different types: • Ball-Lock Type: quick and reliable self-locking mechanism • Ladder Type: easy application and strong locking system • Releasable Type: can be unfastened for re-use Ball-Lock Type Easy application and strong self-locking mechanism (steel ball), with low insertion force Rounded edges and smooth surfaces, for fast and safe hand installation Uncoated or fully coated with non-toxic, Halogen free Polyester Angled / rounded tail, for safer handling and easier insertion Ladder Type Self-locking mechanism (pawl and ratchet) Low profile, flat head (no sharp edges), for easy and safe installation Uncoated or fully coated with non-toxic, Halogen free Polyester Larger slot at the end, allows the use of a hook-type tool Releasable Type The unique buckle design allows the tie to be unfastened for re-use Additional ears can be bent back over the fastened tie to increase the tensile strength Fully coated with non-toxic, Halogen free Polyester Can be installed by hand, and if necessary, the slots at the end allow the use of a hook-type tool 68 UV-resistant Fire-proof Heat resistant Low temperature flexibility Weatherproof Radiation resistant Chemically resistant Thomas & Betts • www.tnb-europe.com 1.3 Ball-Lock Type - uncoated Stainless steel cable ties • • • • “Ball-Lock” self-locking mechanism Uncoated version, for high temperature applications Suitable for indoor and outdoor applications Two grades of non-magnetic stainless steel: - 304 grade stainless steel, for standard applications - 316 grade (marine grade) stainless steel, for extra corrosion resistance • Dedicated tooling: either Prod. Ref. CT3 for manual cutting, or Prod. Ref. CT6 for tension setting tool with automatic cutting • Applications: Installation of cables and pipes in extreme conditions and hazardous areas, indoor and outdoor, such as: Petrochemical and food processing industries, power stations, mining, shipbuilding, offshore, other aggressive environments * * * Technical Information Material Temperature range Colour Flammability rating Other properties Product Ref. Stainless steel 304 A. 304 grade non-magnetic stainless steel B. 316 grade non-magnetic stainless steel -80°C to +538°C Metallic Absolutely fireproof UV-resistant * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations Product Ref. Stainless steel 316 Length x width [mm] Material thickness [mm] YLS-4.6-100A YLS-4.6-125A YLS-4.6-100B YLS-4.6-125B 100 x 4.6 125 x 4.6 0.26 0.26 YLS-4.6-150A YLS-4.6-200A YLS-4.6-300A YLS-4.6-360A YLS-4.6-520A YLS-4.6-680A YLS-4.6-840A YLS-4.6-150B YLS-4.6-200B YLS-4.6-300B YLS-4.6-360B YLS-4.6-520B YLS-4.6-680B YLS-4.6-840B 150 x 4.6 200 x 4.6 300 x 4.6 360 x 4.6 520 x 4.6 680 x 4.6 840 x 4.6 YLS-4.6-1000A YLS-4.6-1200A YLS-4.6-1400A YLS-4.6-1000B YLS-4.6-1200B YLS-4.6-1400B YLS-7.9-100A YLS-7.9-125A YLS-7.9-150A YLS-7.9-200A YLS-7.9-300A YLS-7.9-360A YLS-7.9-520A YLS-7.9-680A YLS-7.9-840A YLS-7.9-1000A YLS-7.9-1200A YLS-7.9-1400A YLS-7.9-100B YLS-7.9-125B YLS-7.9-150B YLS-7.9-200B YLS-7.9-300B YLS-7.9-360B YLS-7.9-520B YLS-7.9-680B YLS-7.9-840B YLS-7.9-1000B YLS-7.9-1200B YLS-7.9-1400B Tensile strength [N] Quantity [pieces] 20 22 440 440 100 100 0.26 0.26 0.26 0.26 0.26 0.26 0.26 24 50 80 100 150 200 250 440 440 440 440 440 440 440 100 100 100 100 100 100 100 1000 x 4.6 1200 x 4.6 1400 x 4.6 0.26 0.26 0.26 300 365 425 440 440 440 100 100 100 100 x 7.9 125 x 7.9 150 x 7.9 200 x 7.9 300 x 7.9 360 x 7.9 520 x 7.9 680 x 7.9 840 x 7.9 1000 x 7.9 1200 x 7.9 1400 x 7.9 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 20 22 24 50 80 100 150 200 250 300 365 425 1110 1110 1110 1110 1110 1110 1110 1110 1110 1110 1110 1110 100 100 100 100 100 100 100 100 100 100 100 100 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 Thomas & Betts • www.tnb-europe.com TYPE APPROVED E49405* Max. bundle ø [mm] TYPE APPROVED PRODUCTS Tooling CT3 CT6 69 1.3 Ball-Lock Type - coated Stainless steel cable ties • “Ball-Lock” self-locking mechanism • Fully coated version with non-toxic, halogen free Polyester coating, for a superior protection of cables and installer’s hands and for an improved insulation between dissimilar materials. • Suitable for indoor and outdoor applications • 316 grade (marine grade) stainless steel, for extra corrosion resistance • Dedicated tooling: either Prod. Ref. CT3 for manual cutting, or Prod. Ref. CT6 for tension setting tool with automatic cutting • Applications: Installation of cables and pipes in extreme conditions and hazardous areas, indoor and outdoor, such as: petrochemical and food processing industries, power stations, mining, shipbuilding, offshore, other aggressive environments * * * Technical Information TYPE APPROVED TYPE APPROVED PRODUCTS * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations Product Ref. 70 Material Coating Temperature range Colour Flammability rating Other properties 316 grade non-magnetic stainless steel Polyester -80°C to +150°C Black Absolutely fireproof UV-resistant, Halogen free, non toxic Length x width [mm] Material thickness [mm] Max. bundle ø [mm] Tensile strength [N] Quantity [pieces] YLS-4.6-100BC 100 x 4.6 0.36 20 440 100 YLS-4.6-125BC YLS-4.6-150BC YLS-4.6-200BC YLS-4.6-300BC YLS-4.6-360BC YLS-4.6-520BC YLS-4.6-680BC 125 x 4.6 150 x 4.6 200 x 4.6 300 x 4.6 360 x 4.6 520 x 4.6 680 x 4.6 0.36 0.36 0.36 0.36 0.36 0.36 0.36 22 24 50 80 100 150 200 440 440 440 440 440 440 440 100 100 100 100 100 100 100 YLS-4.6-840BC YLS-4.6-1000BC YLS-4.6-1200BC 840 x 4.6 1000 x 4.6 1200 x 4.6 0.36 0.36 0.36 250 300 365 440 440 440 100 100 100 YLS-4.6-1400BC YLS-7.9-100BC YLS-7.9-125BC YLS-7.9-150BC YLS-7.9-200BC YLS-7.9-300BC YLS-7.9-360BC YLS-7.9-520BC YLS-7.9-680BC YLS-7.9-840BC YLS-7.9-1000BC YLS-7.9-1200BC YLS-7.9-1400BC 1400 x 4.6 100 x 7.9 125 x 7.9 150 x 7.9 200 x 7.9 300 x 7.9 360 x 7.9 520 x 7.9 680 x 7.9 840 x 7.9 1000 x 7.9 1200 x 7.9 1400 x 7.9 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.36 425 20 22 24 50 80 100 150 200 250 300 365 425 440 530 530 530 530 530 530 530 530 530 530 530 530 100 100 100 100 100 100 100 100 100 100 100 100 100 Tooling CT3 CT6 Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 Thomas & Betts • www.tnb-europe.com 1.3 Ladder Type - uncoated Stainless steel cable ties The Ladder Type stainless steel ties from Thomas & Betts have a flat, low profile head for easy application. • Strong self-locking mechanism (pawl and ratchet), requires no time consuming crimping or folding operations • Flat and low profile head (no sharp edge), for easy installation • Corrosion resistant 316 grade stainless steel for high mechanical and chemical durability • Uncoated version for high temperature applications • Increased usable length (slots up to the end of the tail), allows larger bundle diameters with the same tie length • Larger slot at the end, allows the use of a hook-type tool • Applications: Installation of cables and pipes in extreme conditions and hazardous areas, indoor and outdoor, such as: petrochemical and food processing industries, power stations, mining, shipbuilding, offshore and other aggressive environments * * * TYPE APPROVED Technical Information Material Coating Temperature range Colour Flammability rating Other properties Product Ref. TYPE APPROVED PRODUCTS 316 grade stainless steel Uncoated -80°C to +538°C Metallic Absolutely fireproof UV-resistant T Length L [mm] Width W [mm] Thickness T [mm] YLD-7-150-B YLD-7-225-B YLD-7-300-B 150 225 300 7.0 7.0 7.0 0.30 0.30 0.30 YLD-7-450-B YLD-7-610-B YLD-12-150-B 450 610 150 7.0 7.0 12.0 YLD-12-225-B YLD-12-300-B YLD-12-450-B YLD-12-610-B 225 300 450 610 12.0 12.0 12.0 12.0 Max. Bundle diameter [mm] Minimum tensile strength [N] Quantity Tooling 43 67 91 445 445 445 100 100 100 CT1-TB 0.30 0.30 0.35 139 190 43 445 445 890 100 100 100 CT2-TB CT3 CT4-TB 0.35 0.35 0.35 0.35 67 91 139 190 890 890 890 890 100 100 100 100 CT5 WT3S [pieces] Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations 71 Thomas & Betts • www.tnb-europe.com 1.3 Ladder Type - coated Stainless steel cable ties The Ladder Type stainless steel ties from Thomas & Betts have a flat, low profile head for easy application. * * • Strong self-locking mechanism (pawl and ratchet), requires no time consuming crimping or folding operations • Flat and low profile head (no sharp edge), for easy installation • Corrosion resistant 316 grade stainless steel for high mechanical and chemical durability • Fully coated version with non-toxic, Halogen free Polyester coating, for a superior protection of cables and installer’s hands and for an improved insulation between dissimilar materials • Increased usable length (slots up to the end of the tail), allows larger bundle diameters with the same tie length • Larger slot at the end, allows the use of a hook-type tool • Applications: Installation of cables and pipes in extreme conditions and hazardous areas, indoor and outdoor, such as: petrochemical and food processing industries, power stations, mining, shipbuilding, offshore and other aggressive environments * TYPE APPROVED TYPE APPROVED PRODUCTS Technical Information T Product Ref. Length L [mm] Width W [mm] Thickness T [mm] YLD-7-150-BC YLD-7-225-BC YLD-7-300-BC 150 225 300 7.0 7.0 7.0 0.41 0.41 0.41 YLD-7-450-BC YLD-7-610-BC YLD-12-150-BC 450 610 150 7.0 7.0 12.0 YLD-12-225-BC YLD-12-300-BC YLD-12-450-BC YLD-12-610-BC 225 300 450 610 12.0 12.0 12.0 12.0 Material Coating Temperature range Colour Flammability rating Other properties Max. Bundle diameter [mm] 316 grade stainless steel Polyester -80°C to +150°C Black Absolutely fireproof UV-resistant, Halogen free, non-toxic Minimum tensile strength [N] Quantity Tooling 43 67 91 445 445 445 100 100 100 CT1-TB 0.41 0.41 0.46 139 190 43 445 445 890 100 100 100 CT2-TB CT3 CT4-TB 0.46 0.46 0.46 0.46 67 91 139 190 890 890 890 890 100 100 100 100 CT5 WT3S [pieces] Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations 72 Thomas & Betts • www.tnb-europe.com 1.3 Releasable Type Stainless steel cable ties The Releasable Type stainless steel ties from Thomas & Betts have a unique buckle design that allows the ties to be unfastened for re-use. • Releasable and re-usable • Corrosion resistant 316 grade stainless steel for high mechanical and chemical durability • Fully coated version with non-toxic, Halogen free Polyester coating, for a superior protection of cables and installer’s hands and for an improved insulation between dissimilar materials • Fast, easy and reliable installation - can be installed by hand and if necessary, the slots at the end of the tie allow the use of a hooktype tool • The additional ears can be bent back over the fastened tie to increase the tensile strength • Applications: Installation of cables and pipes in extreme conditions and hazardous areas, indoor and outdoor, such as: petrochemical and food processing industries, power stations, mining, shipbuilding, offshore and other aggressive environments TYPE APPROVED TYPE APPROVED PRODUCTS Technical Information Material Coating Temperature range Colour Flammability rating Other properties Product Ref. * * * 316 grade stainless steel Polyester -80°C to +150°C Black Absolutely fireproof UV-resistant, Halogen free, non-toxic T Length Width Thickness W [mm] T [mm] Max. Bundle diameter [mm] Minimum tensile strength [N] Quantity L [mm] YRL-5-150-BC 150 5.0 0.61 35 334 (1334 for DNV) 100 YRL-5-230-BC YRL-5-330-BC YRL-5-450-BC 230 330 450 5.0 5.0 5.0 0.61 0.61 0.61 60 95 130 334 (1334 for DNV) 334 (1334 for DNV) 334 (1334 for DNV) 100 100 100 YRL-5-650-BC YRL-10-150-BC YRL-10-230-BC YRL-10-330-BC YRL-10-450-BC YRL-10-650-BC YRL-10-750-BC YRL-10-900-BC 650 150 230 330 450 650 750 900 5.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 195 35 60 95 130 195 225 270 334 (1334 for DNV) 1112 (2000 for DNV) 1112 (2000 for DNV) 1112 (2000 for DNV) 1112 (2000 for DNV) 1112 (2000 for DNV) 1112 (2000 for DNV) 1112 (2000 for DNV) 100 100 100 100 100 100 100 100 Tooling [pieces] CT1-TB CT2-TB CT4-TB Description of materials and properties: see pages 134 to 145 For tooling specifications: see pages 122 to 133 * Some approvals may not be applicable to all the Product References. Contact your Sales Office for approvals limitations Thomas & Betts • www.tnb-europe.com 73 1.4 Mounting Bases, Cable Clamps & Other Fastening Accessories 74 Thomas & Betts • www.tnb-europe.com 1.4 FASTENING SYSTEMS 1.1 PREMIUM CABLE TIES WITH STEEL LOCKING BARB 4 1.2 ALL-PLASTIC CABLE TIES 44 1.3 STAINLESS STEEL CABLE TIES 64 1.4 MOUNTING BASES & ACCESSORIES 74 Overview 78 Mounting bases 79 Cable clamps 101 Accessories for flat cables 109 1.5 CABLE PROTECTION SYSTEMS 112 1.6 CABLE TIE TOOLING 122 1.7 MATERIAL SPECIFICATIONS 134 75 Thomas & Betts • www.tnb-europe.com 1.4 Ty-Rap ® and Ty-Fast ® Accessories To complement the range of premium cable ties, A wide range of material is offered, from the classic Polyamide Thomas & Betts has also developed an extensive range of 6.6 to the high performance Fluoropolymer ETFE for applications mounting bases, cable clamps and other fastening acces- in tough conditions. sories, to provide a professional solution to the most demanding applications in cable management. To better suit each kind of applications, these products exist in a wide choice of shape & design, and with different mounting 76 methods, from self-adhesive to glue and / or screw mounting. Thomas & Betts • www.tnb-europe.com 1.4 Mounting Bases, Cable Clamps & Other Fastening Accessories In particular, with the new high performance mounting bases Typical applications include wiring in: (TC345 series), Thomas & Betts is now offering a mounting base - control boxes & machine control devices that leads the industry with more features and better performance: - office equipment & home appliances - new design & materials, for increased performance - military & medical equipment - special adhesive formulation, specifically for Nylon Mounting - lighting & electronic equipment bases 77 Thomas & Betts • www.tnb-europe.com 1.4 Overview Mounting Bases & Accessories Self-adhesive mounting bases and clamps for screw and rivet mounting The main difference between a mounting base and a cable clamp is the way the cable bundle can be mounted: while the cable bundle is attached directly to the clamp, the mounting base requires a cable tie to hold the bundle. Thomas & Betts offers a wide range of mounting bases and cable clamps, which can be self-adhesive or for screw and rivet mounting. Mounting bases • • • • • • • • Standard material: Polyamide 6.6 Available in different types / material to suit any application Available in a wide range of sizes Temperature range: -40°C to +85°C (+105°C for short periods) Low profile design Easy to install Extremely strong and durable adhesive The self-adhesive film is foam backed (0.8 mm) to compensate for any irregularities on the mounting surface • When applicable Thomas & Betts accessories are UL recognised Typical applications Cable clamps Wiring of: • Control boxes • Vehicles • Office equipment • Machine control devices • Machine construction • Military equipment • Aeronautics • Railway industry • Electronic equipment • Home appliances • Lighting • Medical equipment 78 Thomas & Betts • www.tnb-europe.com 1.4 2-way entry Mounting bases • Can be used in 2-way entry style for cable ties having a width up to 7.6 mm • For cable ties having a width up to 4.8 mm, the mounting bases can be used in 4-way entry style • Choice of 3 materials: standard Polyamide 6.6 (natural), UV-resistant Polyamide 6.6 (black), Polyamide 6.6 flame retardant and ETFE Fluoropolymer (aquamarine) • Supplied either on a rubber based (synthetic polymer) closed cell foam adhesive (installation: self-adhesive and/or screw) or without self-adhesive (installation: screw and/or 2-component glue*) Technical Information TC347, TC347A, TC5347AR, TC347X and TC5347AX Material Temperature range Flammability rating Colour Other properties Polyamide 6.6 -40°C to +85°C (Self-adhesive version: 0°C to +65°C) UL 94 V-2 (see table) UV-resistant (black), Halogen free, Silicone free Technical Information TC347FR (Flame retardant) Material Temperature range Flammability rating Colour Other properties Polyamide 6.6 -40°C to +85°C UL 94 V-0 Natural Halogen free, Silicone free Technical Information TCZ347 (Fluoropolymer) Material Temperature range Flammability rating Colour Other properties Product Ref. TC347 TC347X TC347FR TCZ347 TC347A TC5347AR TC5347AX ETFE Fluoropolymer -46°C to +150°C UL 94 V-0 Aquamarine Silicone free, inert to most solvents and chemicals, hydrolytically stable, radiation resistant Colour natural UV-resistant black natural / flame retardant aquamarine natural natural UV-resistant black Mounting method screw / glue* screw / glue* screw / glue* screw / glue* self-adhesive / screw self-adhesive / screw self-adhesive / screw * Glue = Product Ref. TC2PA (see page 137 for specifications) Thomas & Betts • www.tnb-europe.com H [mm] 7.8 7.8 7.8 7.8 8.5 8.5 8.5 Dimensions W L [mm] [mm] 28.6 28.6 28.6 28.6 29.0 29.0 29.0 28.6 28.6 28.6 28.6 29.0 29.0 29.0 For tie width up to [mm] Mounting hole ø [mm] Quantity 7.6 7.6 7.6 7.6 7.6 7.6 7.6 4.4 (2x) 4.4 (2x) 4.4 (2x) 4.4 (2x) 4.4 (2x) 4.4 (2x) 4.4 (2x) 1000 1000 1000 500 1000 100 100 [pieces] 79 1.4 4-way entry - high performance Mounting bases • New design & materials, for increased performance • Low profile shape (height: 5.1 mm), to save space and reduce the torque forces on the mounting base • Ramped cable tie entries, for easier insertion of the cable tie • Longer struts (up to the edges of the base), for better adhesion • Special adhesive formulation (specifically for Nylon mounting bases) for high pull-off strength • 2 kinds of self-adhesive material: - rubber-based, for immediate adhesion (15 minutes set-up time) - acrylic based, to have the possibility of repositioning the mounting base initially (set-up time: 24 to 72 hours) • Two holes to have the possibility to use additional screws, for even stronger installations when required • Supplied on two-up lining, for easy removal of the lining Technical Information Material - Moulding Material - Self-adhesive Temperature range Flammability rating Colours Other properties Product Ref. Colour Mounting method L [mm] Polyamide or UV-resistant Polyamide or flame retardant Polyamide (See table) Rubber based or acrylic based (See table) -40°C to +85°C (Self-adhesive version: 0°C to +65°C) UL 94 V-2 or UL 94 V-0 (for flame retardant Polyamide) Natural or UV-resistant black (see table) UV-resistant (black), Halogen free, Silicone free Dimensions For tie Mounting Quantity W H width up to holes ø [mm] [mm] [mm] [mm] [pieces] TC345 TC345A TC5345A natural natural natural glue* / screws self-adhesive (rubber based) / screws self-adhesive (rubber based) / screws 28.6 28.6 28.6 28.6 28.6 28.6 5.1 5.1 5.1 5.2 5.2 5.2 4.0 4.0 4.0 1000 1000 100 TC345AX TC5345AX TC345AFR UV-resistant black UV-resistant black natural / flame retardant self-adhesive (rubber based) / screws self-adhesive (rubber based) / screws self-adhesive (rubber based) / screws 28.6 28.6 28.6 28.6 28.6 28.6 5.1 5.1 5.1 5.2 5.2 5.2 4.0 4.0 4.0 1000 100 1000 TC345AHTFR TC5345AHTFR natural / flame retardant natural / flame retardant self-adhesive (acrylic based) / screws self-adhesive (acrylic based) / screws 28.6 28.6 28.6 28.6 5.1 5.1 5.2 5.2 4.0 4.0 1000 100 * Glue = Product Ref TC2PA (see page 137 for specifications) 80 Thomas & Betts • www.tnb-europe.com 1.4 4-way entry Mounting bases • Supplied either on a rubber based (synthetic polymer) closed cell foam adhesive or without self adhesive (installation: screw and/or 2 component glue*) • Available in standard Polyamide 6.6 (natural) or UV-resistant Polyamide 6.6 (black) Technical Information Material Temperature range Flammability rating Colours Other properties Product Ref. Polyamide 6.6 -40°C to +85°C (Self-adhesive version: 0°C to +65°C) UL 94 V-2 Natural or UV-resistant black (see table) UV-resistant (black), Halogen free, Silicone free Colour Mounting method L [mm] Dimensions W H [mm] [mm] For tie width up to [mm] Mounting hole ø [mm] Quantity [pieces] FOR TIE WIDTH UP TO 3.0 MM TC050x050A natural TC050x050A-C natural TC050x050AX UV-resistant black TC050x050AX-C UV-resistant black FOR TIE WIDTH UP TO 3.6 MM self-adhesive self-adhesive self-adhesive self-adhesive 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 4.5 4.5 4.5 4.5 3.0 3.0 3.0 3.0 – – – – 1000 100 1000 100 TC344 TC5344 natural natural screw / glue* screw / glue* 19.1 19.1 19.1 19.1 4.9 4.9 3.6 3.6 3.0 3.0 1000 100 TC344A TC5344AR TC344AX natural natural UV-resistant black self-adhesive / screw self-adhesive / screw self-adhesive / screw 19.1 19.1 19.1 19.1 19.1 19.1 4.9 4.9 4.9 3.6 3.6 3.6 3.0 3.0 3.0 1000 100 1000 TC5344AX UV-resistant black self-adhesive / screw 19.1 19.1 4.9 3.6 3.0 100 * Glue = Product Ref TC2PA (see page 137 for specifications) 81 Thomas & Betts • www.tnb-europe.com 1.4 4-way entry - for wide cable ties Mounting bases • Supplied either on a rubber based (synthetic polymer) closed cell foam adhesive or without self adhesive (installation: screw and/or 2 component glue*) • Available in standard Polyamide 6.6 (natural) or UV-resistant Polyamide 6.6 (black) Technical Information Material Temperature range Flammability rating Colours Other properties Product Ref. Colour Mounting method FOR TIE WIDTH UP TO 7.9 MM (38.1 MM x 38.1 MM BASE) TC150x150 natural screw / glue* Polyamide 6.6 -40°C to +85°C (Self-adhesive version: 0°C to +65°C) UL 94 V-2 Natural or UV-resistant black (see table) UV-resistant (black), Halogen free, Silicone free Dimensions W [mm] H [mm] For tie width up to [mm] Mounting hole ø [mm] Quantity L [mm] [pieces] 38.1 38.1 7.4 7.9 4.3 500 TC150x150L natural screw / glue* TC150x150A natural self-adhesive / screw TC150x150A-L natural self-adhesive / screw TC150x150AX UV-resistant black self-adhesive / screw TC150x150AX-L UV-resistant black self-adhesive / screw FOR TIE WIDTH UP TO 7.9 MM (50.8 MM x 50.8 MM BASE) 38.1 38.1 38.1 38.1 38.1 38.1 38.1 38.1 38.1 38.1 7.4 7.4 7.4 7.4 7.4 7.9 7.9 7.9 7.9 7.9 4.3 4.3 4.3 4.3 4.3 50 500 50 500 50 TC200x200 50.8 50.8 7.4 7.9 4.3 500 TC200x200L natural screw / glue* TC200x200A natural self-adhesive / screw TC200x200A-L natural self-adhesive / screw TC200x200AX UV-resistant black self-adhesive / screw FOR TIE WIDTH UP TO 19.1 MM (50.8 MM x 50.8 MM BASE) natural 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 7.4 7.4 7.4 7.4 7.9 7.9 7.9 7.9 4.3 4.3 4.3 4.3 50 500 50 500 TC368 TC368A 50.8 50.8 50.8 50.8 6.6 6.6 19.1 19.1 4.3 4.3 500 500 natural natural screw / glue* screw / glue* self-adhesive / screw * Glue = Product Ref TC2PA (see page 137 for specifications) 82 Thomas & Betts • www.tnb-europe.com 1.4 Low profile plates Mounting bases • • • • Low profile Easy to use Available in several materials Self-adhesive or to be glued with 2-component glue* Technical Information Material Temperature range Colour Flammability rating Other properties Product Ref. Polyamide 6.6 -40°C to +85°C (Self-adhesive version: 0°C to +65°C) Natural or UV-resistant black (see table) UL 94 V-2 Halogen free, Silicone free, UV-resistant (black) Colour Mounting method H [mm] T [mm] Dimensions W L [mm] [mm] Quantity F [mm] For tie width up to [mm] Weight E [mm] [g/100] [pieces] TC817-TB TC342 TC342X TC342A TC5342A natural natural UV-resistant black natural natural glue* glue* glue* self-adhesive self-adhesive 4.8 5.7 5.7 5.7 5.7 – – – 0.8 0.8 11.0 29.0 29.0 29.0 29.0 11.0 29.0 29.0 29.0 29.0 – 7.5 7.5 7.5 7.5 – 21.0 21.0 21.0 21.0 4.8 4.8 4.8 4.8 4.8 51 340 340 360 360 1000 1000 1000 1000 100 TC342A-X UV-resistant black self-adhesive 5.7 0.8 29.0 29.0 7.5 21.0 4.8 360 1000 * Glue = Product Ref. TC2PA (see page 137 for specifications) 83 Thomas & Betts • www.tnb-europe.com 1.4 Self-adhesive mounting cradle Mounting bases • Accepts cable ties to 7.6 mm width • Supplied “two-up” on closed cell foam with synthetic polymer “rubber” based adhesive • Use M3.5 self-tapping screw for added strength if desired Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 0°C to +65°C Natural or UV-resistant black (see table) Self adhesive and/or screw UL 94 V-2 UV-resistant (black), Halogen free, Silicone free Slot Product Ref. Colour H [mm] MCNY-1250-9-L MCNY-1250-9-C MCNY-1250-9-D MCNY-1250-0-C natural natural natural UV-resistant black 7.2 7.2 7.2 7.2 Dimensions T L [mm] [mm] 0.8 0.8 0.8 0.8 31.7 31.7 31.7 31.7 For tie width up to [mm] Quantity W [mm] 25.4 25.4 25.4 25.4 7.6 7.6 7.6 7.6 50 100 500 100 [pieces] * Glue = Product Ref. TC2PA (see page 137 for specifications) For other colours and quantities please contact your Sales Office 84 Thomas & Betts • www.tnb-europe.com 1.4 Saddle support Mounting bases • • • • • Tie mounting bases with supporting saddle For screw- or rivet-mounting The prism-shape of the saddle prevents twisting around the fixture High strength through compact design Non-conductive, non-corrosive, resistant to fuels, lubricants and most chemicals • Available in UV-resistant, heat stabilised black version Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Product Ref. Polyamide 6.6 or heat stabilised Polyamide 6.6 -40°C to +85°C (Natural) -40°C to +105°C (UV-resistant black) Natural or UV-resistant black (see table) Screw UL 94 V-2 Halogen free, Silicone free, UV-resistant (black) Colour H [mm] E49405 Dimensions W L [mm] [mm] For tie width up to [mm] Mounting hole ø [mm] Quantity D [mm] [pieces] TC140 natural 6.7 8.7 14.2 1.8 2.4 3.0 500 TC5140 TC141 TC5141 natural natural natural 6.7 7.5 7.5 8.7 11.1 11.1 14.2 17.0 17.0 1.8 2.3 2.3 2.4 4.8 4.8 3.0 3.8 3.8 100 500 100 TC142 TC5142 TC142X* natural natural UV-resistant black / heat stabilised UV-resistant black / heat stabilised 10.7 10.7 10.7 14.2 14.2 14.2 23.4 23.4 23.4 2.9 2.9 2.9 7.6 7.6 7.6 5.2 5.2 5.2 500 100 500 10.7 14.2 23.4 2.9 7.6 5.2 100 TC5142X* For other colours and quantities please contact your Sales Office * Are not UL recognised 85 Thomas & Betts • www.tnb-europe.com 1.4 Saddle support Mounting bases • • • • • Tie mounting bases with supporting saddle For screw- or rivet-mounting The prism-shape of the saddle prevents twisting around the fixture High strength through compact design Non-conductive, non-corrosive, resistant to fuels, lubricants and most chemicals • Available in UV-resistant, heat stabilised black version Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Slot Product Ref. Colour H [mm] SMNY-001-9-D SMNY-001-0-D natural UV-resistant black heat stabilised 7.1 7.1 Dimensions W L [mm] [mm] 9.8 9.8 15.2 15.2 Polyamide 6.6 or heat stabilised Polyamide 6.6 -40°C to +85°C (Natural) -40°C to +105°C (UV-resistant black) Natural or UV-resistant black Screw UL 94 V-2 Halogen free, Silicone free, UV-resistant (black) For tie width up to [mm] Mounting hole ø [mm] Quantity D [mm] 4.7 4.7 4.8 4.8 4.2 4.2 500 500 [pieces] For other colours and quantities please contact your Sales Office 86 Thomas & Betts • www.tnb-europe.com 1.4 Saddle-type mounting base Mounting bases The saddle-type mounting bases allow 3 possible cable mounting: • the cables can be attached to a flat surface on which the base is screwed • the cable bundles can be mounted in parallel • the cable bundles can be mounted crosswise Can also be used for the mounting of cylindrical objects having a diameter between 12.7 and 31.8 mm Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural Screw UL 94 V-2 Halogen free, Silicone free Diameter from 12.7 to 31.8 mm D Wire bundle Saddle mounting plate Thomas & Betts Ty-Rap® cable ties Product Ref. TC92 H [mm] Dimensions W L [mm] [mm] 14.3 15.1 15.1 For tie width up to [mm] Mounting hole ø [mm] Weight Quantity D [mm] [g/100] [pieces] 12.7 - 31.8 4.8 3.9 143 100 87 Thomas & Betts • www.tnb-europe.com 1.4 Screw-mounted miniature bases Mounting bases • Low profile mounting base • For screw- or rivet-mounting • Easy to use thanks to the cable tie insertion guide Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural Fillister-head screw UL 94 V-2 Halogen free, Silicone free E49405 T&B Product Ref. H [mm] Dimensions W L [mm] [mm] For tie width up to [mm] Mounting hole ø d [mm] Weight Quantity E [mm] [g/100] [pieces] TC814-TB TC112-TB 4.8 4.8 9.5 9.5 19.1 19.1 2.0 2.0 4.8 4.8 3.3 4.4 44 44 1000 1000 TC812-TB 4.8 9.5 19.1 2.0 4.8 5.1 44 1000 For other colours and quantities please contact your Sales Office 88 Thomas & Betts • www.tnb-europe.com 1.4 Screw-mounted miniature bases Mounting bases • Extremely low profile • For screw- or rivet-mounting • Easy to use thanks to the cable tie insertion guide Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural Screw UL 94 V-2 Halogen free, Silicone free E49405 TC804-TB Product Ref. TC104 TC102 H [mm] Dimensions W [mm] L [mm] For tie width up to [mm] Mounting hole øD1 øD2 [mm] [mm] TC804-TB TC104 2.4 2.4 7.9 7.9 10.2 10.3 2.4 2.4 2.3 3.4 TC102 3.2 12.7 19.1 4.8 4.4 Weight Quantity [g/100] [pieces] 4.7 6.5 11 11 1000 1000 8.7 50 1000 For other colours and quantities please contact your Sales Office 89 Thomas & Betts • www.tnb-europe.com 1.4 Screw-mounted - for wide cable ties Mounting bases • • • • Extremely low profile For screw- or rivet-mounting Easy to use thanks to the cable tie insertion guide Secure fixing with 2 fastening holes Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural 2 screws UL 94 V-2 Halogen free, Silicone free E49405 Product Ref. TC815-TB H [mm] W [mm] 6.4 19.1 Dimensions L D [mm] [mm] 31.2 19.9 For tie width up to [mm] Mounting hole ø Weight Quantity E [mm] [mm] [g/100] [pieces] 6.4 7.6 5.3 278 500 For other colours and quantities please contact your Sales Office 90 Thomas & Betts • www.tnb-europe.com 1.4 Screw-mounted - for crosswise fastening Mounting bases • • • • Extremely low profile For screw- or rivet-mounting Easy to use thanks to the cable tie insertion guide Two ties can be fastened crosswise to securely fix cable intersections Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural Screw UL 94 V-2 Halogen free, Silicone free E49405 Product Ref. TC828-TB TC5828 H [mm] W [mm] 3.8 3.8 10.1 10.1 Dimensions L D [mm] [mm] 22.5 22.5 1.5 1.5 For tie width up to [mm] Mounting hole ø Weight Quantity E [mm] [mm] [g/100] [pieces] 13.4 13.4 4.8 4.8 4.3 4.3 46 46 1000 100 91 Thomas & Betts • www.tnb-europe.com 1.4 Screw-mounted - for crosswise fastening Mounting bases • • • • Extremely low profile For screw- or rivet-mounting Easy to use thanks to the cable tie insertion guide Two ties can be fastened crosswise to securely fix cable intersections Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural Screw UL 94 V-2 Halogen free, Silicone free E49405 Product Ref. TC826-TB H [mm] W [mm] 5.7 12.7 Dimensions L E [mm] [mm] 23.8 5.3 For tie width up to [mm] Mounting hole ø Weight Quantity F [mm] [mm] [g/100] [pieces] 2.0 4.8 4.4 102 1000 For other colours and quantities please contact your Sales Office 92 Thomas & Betts • www.tnb-europe.com 1.4 Screw-mounted supporting bases Mounting bases • Supporting mounting base with strong hold thanks to 2 mounting holes • Can be screwed or riveted • Allows double and/or crosswise (two ties) fixing • For parallel and through mounting with support • Suitable for large bundle diameters Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural 2 screws UL 94 V-2 Halogen free, Silicone free E49405 Product Ref. H [mm] W [mm] Dimensions L G [mm] [mm] Mounting hole ø [mm] Quantity F [mm] For tie width up to [mm] Weight E [mm] [g/100] [pieces] TC106 25.4 19.1 25.4 TC109 11.1 9.9 14.3 12.7 4.6 16.5 7.6 3.3 (x 2) 435 200 7.1 1.7 7.0 4.8 2.4 (x 2) 45 1000 93 Thomas & Betts • www.tnb-europe.com 1.4 Screw-mounted strips for multiple bundling Mounting bases • Tie mounting strips for up to 6 bundles simultaneously • When mounted, the tie is guided through the clamp for fast assembly Product Ref. TC1101 to TC1117 • Simple and strong flat mounting beams for fixing multiple cables, bundles or components • Mil. Specified (MS-3339-...-...) • VG approved (VG 95387, item 2) Product Ref. TC375 and TC376 • For vertical and double-side mounting Product Ref. TC101 and TC103 • Elongated fastening hole on one end allows greater flexibility during mounting Technical Information E49405 Material Temperature range Colour Mounting method TC375 & TC376 Polyamide 6.6 -40°C to +85°C Natural 2 screws (1 screw for Prod. Ref. TC376 & TC375) UL 94 V-2 Halogen free, Silicone free Flammability rating Other properties TC101 & TC103 TC1101 ... TC1117 Product Ref. 94 TC101 TC103 TC1101 TC1102 TC1103 TC1104 TC1105 TC1112 TC1113 TC1114 TC1115 TC1116 TC1117 TC375 TC376 Mil Spec. – – MS-3339-1-9 MS-3339-2-9 MS-3339-3-9 MS-3339-4-9 MS-3339-5-9 MS-3339-11-9 MS-3339-6-9 MS-3339-7-9 MS-3339-8-9 MS-3339-9-9 MS-3339-10-9 – – H [mm] W [mm] 3.2 5.1 3.2 3.2 3.2 3.2 3.2 5.2 5.2 5.2 5.2 5.2 5.2 19.1 17.0 12.7 15.8 12.7 12.7 12.7 12.7 12.7 15.9 15.9 15.9 15.9 15.9 15.9 17.5 17.5 Dimensions L D [mm] [mm] 50.0 79.0 44.0 76.0 108.0 140.0 171.0 244.0 53.3 91.4 130.0 168.0 206.0 93.0 44.0 35.6 59.6 31.8 31.8 31.8 31.8 31.8 38.1 38.1 38.1 38.1 38.1 38.1 – – E [mm] 9.5 18.6 9.5 9.5 9.5 9.5 9.5 14.3 14.3 14.3 14.3 14.3 14.3 6.4 6.4 Max. number For tie width of bundles up to [mm] 1 1 1 2 3 4 5 6 1 2 3 4 5 5 2 4.8 7.6 4.8 4.8 4.8 4.8 4.8 7.6 7.6 7.6 7.6 7.6 7.6 4.8 4.8 Mounting hole ø [mm] Weight Quantity [g/100] [pieces] 5.2 6.9 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 4.8 4.8 151 505 160 280 400 520 650 1679 385 658 914 1190 1141 486 253 1000 500 100 100 100 100 100 100 100 100 100 100 100 100 100 For other colours and quantities please contact your Sales Office Thomas & Betts • www.tnb-europe.com 1.4 Weather resistant - Heavy-duty Mounting bases • Tie mounting base for outdoor installation • A strong, weatherproof and durable outdoor fastening solution for pipes, hoses, cables, etc. Product Ref. TC5358 and TC5359 • Built-in plug for mounting into walls • Easy to install: the plug is simply hammered into a hole • The lamellar plug ensures high tensile strength and durability Product Ref. TC5355 to TC5357 • For screw-fastening • Ergonomically shaped for trouble-free installation Technical Information Material Temperature range Colour Mounting method UV-stabilised Polyamide 6.6 -40°C to +85°C Black Screw (for Product ref. TC5355 to TC5357 only) UL 94 V-2 UV-resistant, Halogen free, Silicone free Flammability rating Other properties TC5358-TC5359 TC5355-TC5356-TC5357 Product Ref. Dimensions L E [mm] [mm] H [mm] W [mm] TC5355 TC5356 TC5357 WALL PLUG 15.9 15.9 15.9 19.1 19.1 19.1 44.5 44.5 44.5 TC5358 TC5359 31.8 38.4 9.9 19.1 9.9 19.1 F [mm] f [mm] 11.1 11.1 11.1 28.6 28.6 28.6 – – – 7.1 8.1 5.6 14.0 2.3 3.1 For tie width up to [mm] Mounting hole ø d1 [mm] Weight Quantity [g/100] [pieces] 12.7 12.7 12.7 4.6 5.2 6.7 500 500 500 25 25 25 4.8 12.7 6.4 (in wall) 9.5 (in wall) 120 320 100 50 MOUNTING CRADLE 95 Thomas & Betts • www.tnb-europe.com 1.4 Clip-in mounting bases for blind mounting Mounting bases • Clip-in tie mounting bases for housings, faceplates etc • With fastening clip for blind-mounting and two openings for two 2.8 mm or 4.8 mm ties • Low profile Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural Clip in UL 94 V-2 Halogen free, Silicone free E49405 Product Ref. TC121-TB H [mm] W [mm] 10.4 11.2 Dimensions G E [mm] [mm] 3.4 2.0 Panel thickness from … to [mm] For tie width up to [mm] Mounting hole ø [mm] Weight Quantity F [mm] [g/100] [pieces] 6.1 0.1 - 3.2 2.4 and 4.8 6.3 31 1000 96 Thomas & Betts • www.tnb-europe.com 1.4 Clip-in mounting bases for surface mounting Mounting bases • Clip-in tie mounting bases for housings, faceplates etc • With fastening clip for surface mounting • Low profile Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural (TC823-TB & TC5823) UV-resistant black (TC823X) Clip in UL 94 V-2 UV-resistant (black), Halogen free, Silicone free T&B E49405 Product Ref. Dimensions L G [mm] [mm] H [mm] W [mm] TC823-TB TC5823 16.8 16.8 11.1 11.1 11.1 11.1 TC823X* 16.8 11.1 11.1 For tie width up to [mm] Mounting hole ø [mm] Quantity F [mm] Panel thickness from … to [mm] Weight E [mm] [g/100] [pieces] 3.6 3.6 5.1 5.1 5.8 5.8 0.1 - 3.2 0.1 - 3.2 4.8 4.8 6.2 - 6.5 6.2 - 6.5 68 68 1000 100 3.6 5.1 5.8 0.1 - 3.2 4.8 6.2 - 6.5 68 1000 For other colours and quantities please contact your Sales Office * Not UL recognised 97 Thomas & Betts • www.tnb-europe.com 1.4 Rivet-mounted bases Mounting bases • Low profile mounting base with integrated rivet • Easy to install into normal or blind holes: just hammer in the expanding harbour • Parts are colour-coded according to hole diameter to avoid confusion Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C See table Rivet mounted UL 94 V-2 Halogen free, Silicone free E49405 L Product Ref. TC116-TB TC118-TB TC120 Colour red blue yellow W [mm] L [mm] F [mm] 12.7 12.7 12.7 19.1 19.1 19.1 3.2 3.2 3.2 Dimensions E G [mm] [mm] 13.9 13.9 13.9 8.6 8.6 8.6 Mounting hole ø [mm] Quantity J [mm] For tie width up to [mm] Weight H [mm] [g/100] [pieces] 15 15 15 3.9 4.5 5.2 4.8 4.8 4.8 3.7 4.4 4.9 70.5 71.0 71.5 1000 1000 1000 98 Thomas & Betts • www.tnb-europe.com 1.4 Aluminium plates Mounting bases • Very strong mounting base for gluing or screw mounting or self-adhesive mounting • Low profile • Soft material can be perfectly shaped onto any support • Lightweight • Does not age even under extreme temperatures Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Aluminium (3003, ASTMB-209) -100°C to +450°C (Self-adhesive version: 0°C to +65°C) Metallic Glue (*) and / or screw or self-adhesive Fire proof UV-resistant TC824-TB TC105 and TC105AP Product Ref. TC105AP TC105 TC5105 TC824-TB Mounting method self-adhesive / screw screw screw 2-component glue* H [mm] W [mm] 3.8 3.8 3.8 3.8 13.2 13.2 13.2 9.5 Dimensions L E [mm] [mm] 25.4 25.4 25.4 34.9 4.8 4.8 4.8 – For tie width up to [mm] Mounting hole ø [mm] Weight Quantity F [mm] [g/100] [pieces] 0.8 0.8 0.8 0.8 4.8 4.8 4.8 4.8 4.9 4.9 4.9 – 67 67 67 69 1000 1000 100 1000 * Glue = Product Ref TC2PA (see page 137 for specifications) 99 Thomas & Betts • www.tnb-europe.com 1.4 Special mounting bases for Ty-Rap ® cable ties Mounting bases • Easy to install: The Ty-Rap® is slid into the mounting base before its installation • Recommended for use with Ty-Rap® cable ties TY25M, TY253M and TY28M (see page 11) Technical Information Material Temperature range Polyamide 6.6 -40°C to +85°C (Self-adhesive version: 0°C to +65°C) Natural Self-adhesive and / or screw-mounting UL 94 V-2 Halogen free, Silicone free Colour Mounting method Flammability rating Other properties T&B Product Ref. Mounting method H [mm] Dimensions W L [mm] [mm] For tie width up to [mm] Adhesive strength on steel [N/cm] Hole diameter [mm] Weight Quantity E [mm] [g/100] [pieces] TC353A self-adhesive / screw 9.1 25.4 50.9 2.5 4.8 72 3.8 320 100 TC5353A TC353 self-adhesive / screw screw 9.1 8.4 25.4 26.5 50.9 52.0 2.5 1.4 4.8 4.8 72 -- 3.8 3.8 320 320 25 100 See page 137 for self-adhesive material specifications. 100 Thomas & Betts • www.tnb-europe.com 1.4 Heat stabilised self-aligning clamps Cable clamps • Moulded-in saddle washer enhances performance and appearance • Self-alignment feature makes this clamp ideal for assembly applications • 14 diameters and 2 widths with mounting holes for M4 and M5 screws • Item numbers moulded-in for easy identification • Indoor application Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Heat-stabilised Polyamide 6.6 -40°C to +105°C Black Screw UL 94 V-2 Halogen free, Silicone free Product Ref. T Dimensions E T [mm] [mm] D nominal diameter [mm] D1 closed diameter [mm] W4NY-125-0-C W4NY-187-0-C 3.17 4.76 2.89 4.36 8.46 9.02 W4NY-250-0-C W4NY-312-0-C W4NY-375-0-C W4NY-500-0-C W6NY-562-0-C W6NY-625-0-C W6NY-687-0-C W6NY-750-0-C W6NY-812-0-C W6NY-875-0-C W6NY-1000-0-C W6NY-1250-0-C 6.34 7.93 9.52 12.69 14.28 15.87 17.46 19.04 20.63 22.22 25.39 31.73 5.94 7.54 9.11 12.29 13.90 15.46 17.06 18.64 20.24 21.81 24.99 31.16 9.70 10.71 11.53 12.45 16.68 16.17 17.63 18.44 19.71 18.62 22.38 25.65 Z [mm] X [mm] [pieces] 1.02 1.02 9.52 9.52 4.24 4.24 6.53 5.53 100 100 1.02 1.02 1.02 1.02 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 9.52 9.52 9.52 9.52 12.69 12.69 12.69 12.69 12.69 12.69 12.69 12.69 4.24 4.24 4.24 4.24 5.15 5.15 5.15 5.15 5.15 5.15 5.15 5.15 4.83 5.21 5.33 6.76 5.99 7.37 8.31 8.28 8.20 7.87 7.42 8.61 100 100 100 100 100 100 100 100 100 100 100 100 Also available in quantities of 1,000 pieces. For other colours please contact your Sales Office Thomas & Betts • www.tnb-europe.com Quantity W [mm] 101 1.4 Rigid PVC clamps Cable clamps • Open mounting clips • Easy to use: cables, for example, are simply pushed sideways into the clip one by one Technical Information Material Temperature range Colour Mounting method Flammability rating Product Ref. øD [mm] Dimensions W L [mm] [mm] Rigid PVC -40°C to +50°C White Screw UL 94 V-2 Quantity E [mm] Mounting hole ø [mm] Weight T [mm] [g/100] [pieces] TC70 TC71 6.4 12.7 9.9 9.9 22.2 29.0 1.2 1.6 6.4 6.4 5.2 5.2 49 123 100 100 TC72 TC73 TC74 20.6 25.4 38.1 13.1 13.1 13.1 36.9 46.8 58.3 2.0 2.4 2.8 6.4 6.4 6.4 5.2 5.2 5.2 259 399 608 100 100 100 For other quantities please contact your Sales Office 102 Thomas & Betts • www.tnb-europe.com 1.4 Adjustable, ladder style clamps Cable clamps • Ladder style fastener is easily released and refastened • Supplied “single-cut” on a rubber based closed cell foam adhesive • In addition, can also be mounted with a screw, for improved pulloff strength Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 0°C to +65°C Grey Self adhesive and / or screw-mounting UL 94 V-2 (clamp) Halogen free, Silicone free Screw Hole Product Ref. H [mm] ULNY-013-8-C ULNY-018-8-C ULNY-023-8-C 59.5 79.4 85.5 Dimensions W L [mm] [mm] 18 21 25 25 30 35 Bundle diameter range [mm] Screw hole diameter [mm] Quantity S [mm] 8 12 14 3 - 12.7 5 - 21.0 7 - 25.0 2.79 2.79 3.43 100 100 100 [pieces] For other quantities please contact your Sales Office 103 Thomas & Betts • www.tnb-europe.com 1.4 Latching clamps Cable clamps • • • • • • Re-usable tie mounting clamps For self-adhesive and / or screw- or rivet mounting One-piece design with integrated releasable lock The inner profile protects sensitive cables, fibre optics etc Desired height can be set in 3 or 6 ratchet steps The large base surface area and the strong adhesive film guarantees a high adhesive strength • The self-adhesive film is foam backed (0.8 mm) to compensate for any irregularities on the mounting surface Technical Information Material Temperature range Polyamide 6.6 -40°C to +85°C (Self-adhesive version: 0°C to +65°C) Natural Self adhesive or screw-mounting UL 94 V-2 Halogen free, Silicone free Colour Mounting method Flammability rating Other properties TC349A-TB TC5349A-TB TC350 TC5350 TC350A-TB TC5350A-TB Product Ref. 104 TC349A-TB TC5349A-TB TC350A-TB TC5350A-TB TC350 TC5350 Mounting method self-adhesive self-adhesive self-adhesive / screw self-adhesive / screw screw screw Dimensions H H W L max. min. [mm] [mm] [mm] [mm] 14.5 14.5 22.0 22.0 21.3 21.3 11.5 11.5 18.0 18.0 17.2 17.2 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 D [mm] E Height of clamping area from ... to [mm] F Width of clamping area [mm] 2.7 2.7 4.7 4.7 4.0 4.0 6 - 8.5 6 - 8.5 6 - 12.5 6 - 12.5 6 - 12.5 6 - 12.5 6 6 15 15 15 15 Mounting hole ø Weight Quantity [mm] [g/100] [pieces] – – 4.3 4.3 4.3 4.3 120 120 400 400 380 380 1000 100 1000 100 1000 100 Thomas & Betts • www.tnb-europe.com 1.4 Re-openable clamps Cable clamps • Simple installation • Can be mounted by clipping-in or gluing • For series production or as a temporary support during wiring installation • Clip ends are rounded for comfortable re-opening • Product Ref. TC95 features 2-stage lock Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 -40°C to +85°C Natural Clip in UL 94 V-2 Halogen free, Silicone free Product Ref. TC88 TC95 H [mm] W [mm] 22.6 40.5 12.7 12.7 Dimensions L D [mm] [mm] 19.1 19.1 12.7 25.4 For wall thickness from … to [mm] Mounting hole ø Weight Quantity T [mm] [mm] [g/100] [pieces] 2.5 2.5 2.5 - 3.6 2.5 - 3.6 5.7 - 7 5.7 - 7 115 278 100 100 105 Thomas & Betts • www.tnb-europe.com 1.4 Re-openable clamps with springs Cable clamps • Holding clips with rubberised fabric tape • The built-in springs hold the cable bundle safely in the desired position • The upper clip end is rounded for easy addition of cables • Strong fixing due to two mounting holes, aligned along the axis of the cable bundle Technical Information Material - Body Material - Elastic Material - Spring Temperature range Colour Mounting method Flammability rating Other properties Product Ref. TC86 TC87 H [mm] L [mm] 46 58 44.5 62.7 Dimensions W E [mm] [mm] 31.8 38.1 22.2 25.4 Polyamide 6.6 Rayon & natural rubber Steel -40°C to +85°C Natural 2 screws UL 94 V-2 (body) Halogen free Max. bundle ø Mounting hole ø Weight Quantity F [mm] [mm] [mm] [g/100] [pieces] 2.5 2.5 19 32 3.9 3.9 860 1950 25 25 106 Thomas & Betts • www.tnb-europe.com 1.4 Self-adhesive press clips Cable clamps • Available in “full clip” version (PCNY series) or “half clip” version (HCNY series) • 4 sizes to accommodate bundles up to 12 mm • Clips are provided “two-up” on a rubber based closed cell foam adhesive PCNY Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 (clip) 0°C to +65°C Natural Self-adhesive UL 94 V-2 Halogen free, Silicone free Product Ref. HCNY D [mm] L [mm] Dimensions B [mm] H [mm] W [mm] [pieces] FULL PRESS CLIPS PCNY-125-9-C PCNY-125-9-D 3.17 3.17 19.30 19.30 9.65 9.65 5.36 5.36 9.52 9.52 100 500 PCNY-250-9-C PCNY-250-9-D PCNY-375-9-C 6.35 6.35 9.52 35.05 35.05 37.32 17.52 17.52 18.61 8.23 8.23 11.29 12.69 12.69 15.87 100 500 100 9.52 12.69 12.69 37.32 40.57 40.57 18.61 20.19 20.19 11.29 14.85 14.85 15.87 19.05 19.05 500 100 500 HCNY-125-9-C HCNY-125-9-M HCNY-250-9-C HCNY-250-9-M HCNY-375-9-C HCNY-375-9-M 3.17 3.17 6.35 6.35 9.52 9.52 12.52 12.52 21.97 21.97 24.88 24.88 9.65 9.65 17.52 17.52 19.05 19.05 4.57 4.57 8.25 8.25 10.54 10.54 9.52 9.52 12.69 12.69 15.87 15.87 100 1000 100 1000 100 1000 HCNY-500-9-C HCNY-500-9-M 12.69 12.69 28.19 28.19 20.83 20.83 14.22 14.22 19.05 19.05 100 1000 PCNY-375-9-D PCNY-500-9-C PCNY-500-9-D HALF PRESS CLIPS Quantity 107 Thomas & Betts • www.tnb-europe.com 1.4 Self-adhesive clips for round cable Cable clamps • Diverse cable clamps for bundle diameters from 4 mm to 15.8 mm • Clips are provided two-up on a rubber based closed cell foam adhesive • Flexible centre tongue for removal or addition of cables Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Product Ref. Colour Polyamide 6.6 (clip) 0°C to +65°C Natural or black Self-adhesive UL 94 V-2 Halogen free, Silicone free Dimensions L [mm] Max. bundle ø Quantity H [mm] W [mm] [mm] [pieces] RANY-160-9-D RANY-280-9-D RANY-280-0-D RANY-530-9-D natural natural black natural 6.4 10.4 10.4 15.8 16.0 25.4 25.4 25.4 14.8 25.4 25.4 25.4 4.0 7.1 7.1 13.5 500 500 500 500 RANY-620-9-D natural 14.2 31.8 28.5 15.8 500 For other quantities please contact your Sales Office 108 Thomas & Betts • www.tnb-europe.com 1.4 Cable clamps Accessories for flat cables • This system allows the secure and neat fixing of between 1 and 25 ribbon cables • Clamp height adapts accurately to the desired number of ribbon cables • Suitable for ribbon cables up to 60 conductors with a pitch of 1.27 mm (76.2 mm wide) • Can be re-opened for later addition or removal of a cable • Very strong hold • All versions can be mounted with countersunk-head screws or rivets • Some versions have an additional self-adhesive foam, for fast mounting Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Product Ref. FCC-1 FCC-1A FCC-2 FCC-2A FCC-3 FCC-3A Polyamide 6.6 (clip) -40°C to +85°C (Self-adhesive version: 0°C to +65°C) Natural Self-adhesive and / or for screwor rivet-mounting UL 94 V-2 Halogen free, Silicone free Mounting method H max. [mm] H min. [mm] [mm] Dimensions Adhesive strength Weight Quantity L D E on steel/ mounting centres inner width fastening hole [mm] from ... to [mm] [mm] [g/100] [pieces] 21.0 21.0 36.0 36.0 36.0 36.0 8.0 8.8 8.0 8.8 8.0 8.8 12.7 12.7 12.7 12.7 12.7 12.7 32.5 32.5 57.9 57.9 83.3 83.3 countersunk screws countersunk screws / self-adhesive countersunk screws countersunk screws / self-adhesive countersunk screws countersunk screws / self-adhesive W – – 39.1 39.1 64.5 64.5 25.4 25.4 50.8 50.8 76.2 76.2 M4 76 N/cm M4 76 N/cm M4 76 N/cm 260 275 340 390 475 490 50 50 50 50 50 50 109 Thomas & Betts • www.tnb-europe.com 1.4 PVC cable-clips Accessories for flat cables • Low profile clip for single or multiple layers of flat ribbon cable • “Single cut” on a rubber based closed cell foam adhesive Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Product Ref. FRPV-1000-8-C FRPV-1000-8-D PVC (clip) 0°C to +65°C Grey Self-adhesive UL 94 V-0 (clip) UV-resistant H [mm] Dimensions L [mm] W [mm] Quantity [pieces] 5.8 5.8 27 27 25.4 25.4 100 500 110 Thomas & Betts • www.tnb-europe.com 1.4 Clips with flexible leg Accessories for flat cables • Low profile clip for single or multiple layers of flat ribbon cable • Flexible centre leg allows for easy removal and replacement of desired cable • Non-conductive, non-corrosive, resistant to fuels, lubricants and most chemicals • FANY supplied “two-up” on a rubber based closed cell foam adhesive • FSNY type has an additional mounting hole for screw mounting (M4 screw) Technical Information Material Temperature range Colour Mounting method Flammability rating Other properties Polyamide 6.6 (clip) -40°C to +85°C (Self-adhesive version: 0°C to +65°C) Natural Self-adhesive or screw UL 94 V-2 (clip) Halogen free, Silicone free FANY Product Ref. FSNY-812-9-C FANY-812-9-C FANY-812-9-D Mounting method M4 screw self-adhesive self-adhesive FSNY H [mm] Dimensions L [mm] W [mm] Quantity [pieces] 3.17 7.14 7.14 30.15 25.40 25.40 25.40 25.40 25.40 100 100 500 111 For other quantities please contact your Thomas & Betts Sales Office Thomas & Betts • www.tnb-europe.com 1.5 Bind-It ® Cable Protection Systems 112 Thomas & Betts • www.tnb-europe.com 1.5 FASTENING SYSTEMS 1.1 PREMIUM CABLE TIES WITH STEEL LOCKING BARB 4 1.2 ALL-PLASTIC CABLE TIES 44 1.3 STAINLESS STEEL CABLE TIES 64 1.4 MOUNTING BASES & ACCESSORIES 74 1.5 CABLE PROTECTION SYSTEMS 112 Wrap-around woven sleeving 116 Wrap-around woven sleeving - Flame retardant 117 Braided sleeving 118 Braided sleeving - Flame retardant 119 Spiral wrap 120 Extruded grommeting 121 1.6 CABLE TIE TOOLING 122 1.7 MATERIAL SPECIFICATIONS 134 113 Thomas & Betts • www.tnb-europe.com 1.5 Bind-It ® Cable Protection Systems The Cable Protection Systems (CPS) from Thomas & Betts The wrap-around sleeving – better known under the name captures different products: Bind-It® - is a tough but lightweight sleeve used to bundle and - Wrap-around woven sleeving protect wires and cables from abrasion, sharp edges and chafing. - Braided sleeving Bind-It® is a self-wrapping sleeve that is very quick and easy to - Spiral wrap install and remove. Bind-It® is also available in a flame retardant - Extruded grommeting version. No heat is necessary to seal the ends of this product. The ends can be secured by using Ty-Rap® cable ties. 114 Thomas & Betts • www.tnb-europe.com 1.5 Cable Protection Systems, to protect and bundle wires and cables. The braided sleeving of Thomas & Betts is used for bundling and Spiral wrap is mainly used for protection of bundles. This product protecting cables. The braided sleeving is a closed sleeve available is available in a natural and UV-resistant version and supplied in a in a flame and a non-flame retardant version. This product is Euroslot bag, ideal for the distribution market. mainly used inside cabinets and enclosures. To stop the end of the sleeving fraying it is necessary to heat seal the ends using a Finally the extruded grommeting of Thomas & Betts is used to line “hotwire” device. panel edges and knock-outs where the chafing of passing wires is a concern. In most applications, grommeting will grip tightly by itself. 115 Thomas & Betts • www.tnb-europe.com 1.5 Wrap-around woven sleeving Cable protection systems • Offers excellent protection for cable assemblies against abrasion • No heat is required to seal the ends of this product as with traditional braided sleeving • With its wrap-around design, it can be installed on assemblies where the wires are already terminated or wires need to be broken-out • Bind-It® is available in nominal sizes from 5 mm to 38 mm • A professional assembly tool is supplied for the 5 mm, 8 mm and 13 mm nominal sizes • Product is supplied black as standard with a white version available on request Technical Information Material Temperature range Melt temperature Colour Flammability rating Product Ref. * Nominal size is determined by wrapping the product around a mandrel of a given size to obtain 90 degrees of overlap (average value). Mono and multifilaments of polyester -70°C to +125°C +256°C (ASTM D-2117) Black Self-extinguishing, type B (FMVSS-302 Test method D45 1333) Nominal Size* [mm] Length per mini-reel [m] CPS05W-150 5 150 CPS08W-100 CPS13W-50 CPS19W-25 8 13 19 100 50 25 CPS25W-25 CPS29W-25 CPS32W-15 CPS38W-15 25 29 32 38 25 25 15 15 Material Specification Property 116 Low temperature flexibility Smoke density Hard Vacuum • TML (Mass) • CVCM (Condensation) • WVR (Steam) Corrosivity Fluid resistance • Jet fuel: JP-41 • Hydraulic fluid: (MIL-H-5606) • Lube oil: (MIL-I-7808) • De-icing fluid: (MIL-A-8243) • Salt Water: (O-S-1926) Test method Typical performance MIL-DTL-23053E ASTM E-1354 ASTM E-595 -70°C Pending MIL-I-23053 MIL-I-23053 0.63 % 0.16 % 0.06 % No corrosive smoke Tensile retention 100 % 100 % 100 % 100 % 100 % Thomas & Betts • www.tnb-europe.com 1.5 Wrap-around woven sleeving - Flame retardant Cable protection systems • Wrap-around sleeving manufactured from flame-retardant polyester monofilaments and multifilaments • Designed for mechanical protection and maintenance of wire and cable bundles • Its construction with 100% covering ratio provides excellent cut-through and abrasion resistance • Bind-It® has many applications in the marine, railway and electronic industries • No heat is required to seal the ends of this product as with traditional braided sleeving • With its wrap-around design, it can be installed on assemblies where the wires are already terminated or wires need to be broken-out • Bind-It® is available in nominal sizes from 5 mm to 50 mm • A professional assembly tool is supplied for the 5 mm, 8 mm and 13 mm nominal sizes • For a UL version please contact your Sales Office Technical Information Material Temperature range Melt temperature Colour Flammability rating Mono and multifilaments of polyester -50°C to +125°C +250°C (ASTM D-2117) Black Flame retardant (I3-F2) according to NF16 101 & NF16 102 Halogen free, Silicone free Other properties Product Ref. Nominal Size* [mm] Length per mini-reel [m] CPS05W-150-FR CPS08W-100-FR CPS13W-50-FR CPS19W-25-FR CPS25W-25-FR 5 8 13 19 25 150 100 50 25 25 CPS29W-25-FR CPS32W-25-FR CPS38W-25-FR 29 32 38 25 25 25 CPS50W-25-FR 50 25 * Nominal size is determined by wrapping the product around a mandrel of a given size to obtain 90 degrees of overlap (average value). Material Specification Property Low temperature flexibility Fluid resistance • Jet fuel: JP-41 • Hydraulic fluid: (MIL-H-5606) • Lube oil: (MIL-I-7808) • De-icing fluid: (MIL-A-8243) • Salt Water: (O-S-1926) Thomas & Betts • www.tnb-europe.com Test method Typical performance MIL-DTL-23053E MIL-I-23053 -50°C Tensile retention 100 % 100 % 100 % 100 % 100 % 117 1.5 Braided sleeving Cable protection systems • Standard colour – black or grey • Non-flame retardant Polyester rated at UL 94 V-2 • Available in nominal diameters from 3 to 50 mm to cover bundle diameters of 1 to 66 mm, giving flexibility when adding to or removing cables from wire looms • For use in temperature ranges from -50°C to +150°C • Good chemical resistance • Halogen free • For protecting and bundling cables and wires inside cabinets and enclosures To stop the ends of the sleeving fraying it is necessary to heat seal the ends using a “hotwire” device. (see Product Ref. WT-HSG) Technical Information Material Temperature range Colour Flammability rating Other properties Polyester -50°C to +150°C Black or grey UL 94 V-2 Good chemical resistance, Halogen free 1:2 Product Ref. Black Product Ref. Grey Nominal Diameter as supplied [mm] Expandable Diameter Range [mm] Length per mini-reel [m] CPS3B-100 CPS4B-100 CPS5B-100 CPS6B-100 CPS8B-100 CPS10B-100 CPS3G-100 CPS4G-100 CPS5G-100 CPS6G-100 CPS8G-100 CPS10G-100 3 4 5 6 8 10 1-5 2-7 3-9 4 - 11 5 - 12 7 - 15 100 100 100 100 100 100 CPS12B-50 CPS15B-50 CPS20B-25 CPS12G-50 CPS15G-50 CPS20G-25 12 15 20 8 - 17 10 - 20 14 - 26 50 50 25 CPS25B-25 CPS30B-25 CPS40B-25 CPS50B-25 CPS25G-25 CPS30G-25 CPS40G-25 CPS50G-25 25 30 40 50 18 - 34 20 - 40 30 - 50 40 - 66 25 25 25 25 118 Thomas & Betts • www.tnb-europe.com 1.5 Braided sleeving - Flame retardant Cable protection systems • Standard colour – black with grey identification yarn • Flame-retardant polyester, rated at UL 94 V-0 • Available in nominal diameters from 3 mm to 50 mm to cover bundle diameters of 2 mm to 60 mm, giving flexibility when adding to or removing cables from wire looms • For use in temperature ranges from -50°C to +150°C • Good chemical resistance • Excellent abrasion resistance • For protecting and bundling cables and wires inside cabinets and enclosures To stop the ends of the sleeving fraying it is necessary to heat seal the ends using a “hotwire” device. (see Product Ref. WT-HSG) Technical Information Material Temperature range Colour Flammability rating Other properties Flame-retardant polyester -50°C to +150°C Black with grey identification yarn UL 94 V-0 Good chemical resistance, excellent abrasion resistance 1:2 Product Ref. WT-HSG Product Ref. Nominal Diameter Expandable as supplied Diameter Range [mm] [mm] Length per mini-reel [m] CPS3B-100-V0 CPS4B-100-V0 CPS5B-100-V0 CPS6B-100-V0 3 4 5 6 2-5 3-7 4-9 5 - 11 100 100 100 100 CPS8B-100-V0 CPS10B-50-V0 CPS12B-50-V0 8 10 12 7 - 13 9 - 15 11 - 17 100 50 50 CPS15B-50-V0 CPS20B-50-V0 CPS25B-50-V0 CPS30B-50-V0 CPS40B-50-V0 CPS50B-50-V0 15 20 25 30 40 50 13 - 20 18 - 25 22 - 30 27 - 40 35 - 50 45 - 60 50 50 50 50 50 50 Grey sleeving and other lengths available to special order, please contact your Sales Office 119 Thomas & Betts • www.tnb-europe.com 1.5 Spiral wrap Cable protection systems • For protection of bundles from 4 mm to 130 mm • Install gapped for greater flexibility or butted for maximum abrasion resistance, insulation and rigidity • Counter-clockwise cut • Delivered in bags with Euroslot • Available in natural and UV-resistant black Polyethylene Technical Information Material Temperature range Colour Flammability rating Other properties Nominal thickness Polyethylene -40°C to +100°C Natural and UV-resistant black UL 94 HB UV-resistant (black), Halogen free, Silicone free Outer diameter Pitch Product Ref. Colour Outer diameter [mm] Pitch [mm] Nominal thickness [mm] Min. - max. bundle ø [mm] Length [m] SRPE-6-9 SRPE-8-9 natural natural 6.0 8.0 7.0 10.8 0.5 0.5 4 - 50 6 - 60 10 10 SRPE-10-9 SRPE-12-9 SRPE-15-9 natural natural natural 10.0 12.0 15.0 11.4 13.9 15.0 0.8 0.9 1.0 7.5 - 60 9 - 65 12 - 70 10 10 10 SRPE-19-9 SRPE-24-9 SRPE-6-0 SRPE-8-0 SRPE-10-0 SRPE-12-0 SRPE-15-0 SRPE-19-0 SRPE-24-0 natural natural UV-resistant black UV-resistant black UV-resistant black UV-resistant black UV-resistant black UV-resistant black UV-resistant black 19.0 24.0 6.0 8.0 10.0 12.0 15.0 19.0 24.0 18.2 19.6 7.0 10.8 11.4 13.9 15.0 18.2 19.6 1.3 1.5 0.5 0.5 0.8 0.9 1.0 1.3 1.5 15 - 100 20 - 130 4 - 50 6 - 60 7.5 - 60 9 - 65 12 - 70 15 - 100 20 - 130 10 10 10 10 10 10 10 10 10 120 Thomas & Betts • www.tnb-europe.com 1.5 Extruded grommeting Cable protection systems • Used to line panel edges and knock-outs where the chafing of passing wires is a concern • Available in 8 stock sizes in 30.5 m lengths for panels from 1 mm to 6.35 mm • In most applications, grommeting will grip tightly by itself, if not, a touch of Epoxy will keep it in place Technical Information Material Temperature range Colour Flammability rating Other properties Product Ref. Polyamide 6.6 -40°C to +85°C Natural or black UL 94 V-2 Halogen free, Silicone free Colour Internal width A [mm] Thickness T [mm] H [mm] W [mm] Length per reel [m] GRNY-040-9-C GRNY-052-9-C natural natural 1.01 1.32 1.01 1.01 4.82 4.82 3.17 3.17 30.5 30.5 GRNY-062-9-C GRNY-085-9-C GRNY-100-9-C GRNY-125-9-C GRNY-187-9-C GRNY-250-9-C GRNY-040-0-C GRNY-052-0-C GRNY-062-0-C GRNY-085-0-C GRNY-100-0-C GRNY-125-0-C GRNY-187-0-C GRNY-250-0-C natural natural natural natural natural natural black black black black black black black black 1.57 2.15 2.54 3.17 4.74 6.35 1.01 1.32 1.57 2.15 2.54 3.17 4.74 6.35 1.14 1.14 1.14 1.27 1.27 1.27 1.01 1.01 1.14 1.14 1.14 1.27 1.27 1.27 5.08 5.08 5.58 5.58 6.85 7.11 4.82 4.82 5.08 5.08 5.58 5.58 6.85 7.11 4.32 4.32 5.33 5.23 6.98 9.39 3.17 3.17 4.32 4.32 5.33 5.23 6.85 9.39 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 Thomas & Betts • www.tnb-europe.com 121 1.6 Ty-Rap ® and Ty-Met™ Tooling 122 Thomas & Betts • www.tnb-europe.com 1.6 FASTENING SYSTEMS 1.1 PREMIUM CABLE TIES WITH STEEL LOCKING BARB 4 1.2 ALL-PLASTIC CABLE TIES 44 1.3 STAINLESS STEEL CABLE TIES 64 1.4 MOUNTING BASES & ACCESSORIES 74 1.5 CABLE PROTECTION SYSTEMS 112 1.6 CABLE TIE TOOLING 122 Selection chart 126 Tools for plastic cable ties 127 Tools for stainless steel ties 131 1.7 MATERIAL SPECIFICATIONS 134 123 Thomas & Betts • www.tnb-europe.com 1.6 Ty-Rap ® and Ty-Met™ Tooling Thomas & Betts offers a comprehensive range of tooling In particular, the new ERG50 and ERG120 tools provide a superior to complement the full range of cable ties. level of reliability and performance, combined with enhanced The range includes low-cost tools for maintenance and ergonomics and comfort of use. small batch requirements, as well as robust and ergonomic tools with tension setting and automatic cutting. These ergonomic tools, with adjustable tension and automatic cutting, are ideally suited for efficiently installing all kinds of plastic 124 cable ties in industrial (Original Equipment Manufacturers, Maintenance and Repair Organisations, etc) and construction applications. Thomas & Betts • www.tnb-europe.com 1.6 Cable tie fastening tools to install, tension and cut plastic and metal ties ERG50 & ERG120 Superior reliability and performance Increased efficiency • Developed to meet the market needs for a more rugged and • Exclusive features for quick set-up and fast installation longer lasting tool • Designed to integrate the greatest number of features in the • Confidence to achieve a highly professional result, installation after installation market Enhanced ergonomics and comfort of use • First class design and materials, for maximum convenience • As a result, the operator is subject to less stress, less fatigue and less risk of trauma due to long term use (such as Carpal Tunnel Syndrome) Thomas & Betts • www.tnb-europe.com 125 1.6 Selection guide Fastening tools Tooling Ref. Features Tensioning Cutting For cable ties Page Ergonomic hand tool with superior level of reliability and performance adjustable automatic 2.4 mm - 4.8 mm 127 WT199 Semi- automatic MIL specified hand tool (MIL. Nr. MS-90387-1) adjustable automatic 2.4 mm - 4.8 mm 128 WT193A Robust construction, ideal for industrial mass finishing applications like cable-tree assemblies Basic tensioning tool, intended for maintenance and small batch use adjustable automatic 2.4 mm - 4.8 mm 128 basic twist cut 2.4 mm - 4.8 mm 130 ERG120 Ergonomic hand tool with superior level of reliability and performance adjustable automatic 4.8 mm - 7.6 mm 127 WT197 Semi-automatic MIL specified hand tool (MIL. Nr. MS-90387-2) adjustable automatic 4.8 mm - 7.6 mm 128 WT2-TB Basic tensioning tool, intended for maintenance and small batch use basic twist cut 4.8 mm - 7.6 mm 130 L300-FR Rugged construction with field proven durability basic manual 7.6 mm - 9 mm 129 WT3D Robust metal body with plastic hand-grips, designed for tensioning and cutting heavy-duty cable ties Rugged metallic construction basic twist cut 7.6 mm - 12.7 mm 129 adjustable automatic 4.7 mm - 13.3 mm 129 basic no cutting Releasable & Ladder Type 133 TOOLING FOR PLASTIC TIES ERG50 WT1-TB L-500-EU TOOLING FOR TY-MET™ STAINLESS STEEL TIES CT1-TB Tensioning hook provides extra-leverage for tensioning the ties by hand CT2-TB Basic hand tool basic no cutting Releasable & Ladder Type 132 CT4-TB Bantam tool, unique 3-way handle can be used in various positions. Especially useful in tight areas with minimal access A robust metallic hand tool with rubber grips basic manual Releasable & Ladder Type 133 basic no cutting Ladder Type 132 WT3S 126 CT3 Economic tensioning tool basic manual Ladder & Ball-Lock Type 131 CT5 Adjustable tension setting tool with automatic cutting adjustable automatic Ladder Type 131 CT6 Adjustable tension setting tool with automatic cutting adjustable automatic Ball-Lock Type 131 Thomas & Betts • www.tnb-europe.com 1.6 Tools for plastic cable ties Fastening tools The new ERG50 and ERG120 tools from Thomas & Betts provide a superior level of reliability and performance, combined with enhanced ergonomics and comfort of use. These ergonomic tools, with adjustable tension and automatic cutting, are ideally suited for efficiently installing all kinds of plastic cable ties in industrial (Original Equipment Manufacturers, Maintenance and Repair Organisations, etc) and construction applications. Developed to meet the market needs for a more rugged and longer lasting tool, and to integrate the greatest number of features in the market: • 360° rotating nose (patented), allows the tool to be used in any position • Tension adjustment lock, for constant tension setting • Quick tension-adjustment wheel located towards the front for easy access and fast changes • Adjustable handle span fits large and small hands. • Anti-recoil mechanism (patented) reduces vibration shock • First class design and materials: ergonomic shape with rounded edges, soft rubber handles, well balanced center of gravity • Longest stroke length on the market (25.4 mm), meaning less tensioning cycles, for time and cost saving • High / low force setting (patent pending), for a selection between “high force & long stroke” or “low force & short stroke” • The cable tie is cut flush to the head, with no remaining protrusion, and the cut tail remains captive in the tool for a cleaner installation • Easy access to spare blade nest, always a spare blade at hand (each tool is supplied with a spare blade) ERG50 ERG120 Technical Information ERG50 Tool type Nose colour For type of cable tie For tie width Features Weight Dimensions [L x W x H] Replacement blades Ergonomic hand tool Black Plastic ties 2.4 mm - 4.8 mm Adjustable tension setting, automatic cutting, retraction of the strap end after application of Ty-Rap® cable ties 260 g 178 x 127 x 38 mm Product Ref. ERG50B Technical Information ERG120 Tool type Nose colour For type of cable tie For tie width Features Weight Dimensions [L x W x H] Replacement blades Ergonomic hand tool Orange Plastic ties 4.8 mm - 7.6 mm Adjustable tension setting, automatic cutting, retraction of the strap end after application of Ty-Rap® cable ties 278 g 178 x 127 x 38 mm Product Ref. ERG120B Thomas & Betts • www.tnb-europe.com 127 1.6 Tools for plastic cable ties Fastening tools Product Ref.: WT193A • • • • High quality hand tool, to bind, tension and cut in one operation Solid lightweight metal body Tension setting to ensure product consistency Robust construction, ideal for industrial mass finishing applications like cable-tree assemblies Technical Information Tool type For type of cable tie For tie width Features Weight Dimensions [L x W x H] Replacement blades Heavy-duty hand tool Plastic ties 2.4 mm - 4.8 mm Adjustable tension setting, automatic cutting 300 g 182 x 135 x 19.5 mm Product Ref. R464201 Product Ref.: WT199 • • • • • Semi- automatic hand tool MIL. Nr. MS-90387-1 Tension setting to ensure product consistency Robust metal construction Ideal for industrial mass finishing applications like cable tree assemblies, for example in the military industry Technical Information Tool type For type of cable tie For tie width Features Semi-automatic hand tool Plastic ties 2.4 mm - 4.8 mm Adjustable tension setting, automatic cutting, MIL specified (MS-90387-1) 410 g 163 x 134 x 24 mm Weight Dimensions [L x W x H] Product Ref.: WT197 • • • • • Semi-automatic hand tool MIL. Nr. MS-90387-2 Tension setting to ensure product consistency Robust metal construction Ideal for industrial mass finishing applications like cable tree assemblies, for example in the military industry Technical Information 128 Tool type For type of cable tie For tie width Features Weight Dimensions [L x W x H] Semi-automatic hand tool Plastic ties 4.8 mm - 7.6 mm Adjustable tension setting, automatic cutting, MIL specified (MS-90387-2) 420 g 165 x 135 x 29 mm Thomas & Betts • www.tnb-europe.com 1.6 Tools for plastic cable ties Fastening tools Product Ref.: WT3D • Designed for tensioning and cutting heavy-duty cable ties • Robust metal body with plastic hand-grips Technical Information Tool type For type of cable tie For tie width Features Weight Dimensions [L x W x H] Hand tool for Deltec ties, Col-Ty™ installation ties and other wide cable ties Plastic ties 7.6 mm - 12.7 mm Tensioning, manual cutting (by twisting the tool) 225 g 178 x 112 x 20 mm Product Ref.: L-500-EU • Rugged metallic construction makes this tool ideal for use with our 4.7 mm to 13.3 mm wide ties • Set tension adjuster to give desired tie tightness • Pull trigger and tie is automatically tensioned and cut Technical Information Tool type For type of cable tie For tie width Features Hand tool Plastic ties 4.7 mm - 13.3 mm Tensioning, automatic cutting Product Ref.: L300-FR • Rugged construction makes this tool ideal for use with our 7.6 mm to 9 mm wide ties • Pull tie to desired tension and pull trigger to cut excess flush at cable tie head • Field proven durability Technical Information Tool type Colour For type of cable tie For tie width Features Weight Dimensions [L x W x H] Hand tool for Col-Ty™ installation ties and other wide cable ties White Plastic ties 7.6 mm - 9 mm Tensioning, manual cutting 330 g 195 x 100 x 25 mm 129 Thomas & Betts • www.tnb-europe.com 1.6 Tools for plastic cable ties Fastening tools Product Ref.: WT1-TB • Twist-and-cut tensioning tool in plastic, intended for maintenance and small batch use Technical Information Tool type Colour For type of cable tie For tie width Features Weight Dimensions [L x W x H] Low-cost hand tool Orange Plastic ties 2.4 mm - 4.8 mm Basic tensioning, twist cut 28.4 g 134 x 55 x 27 mm Product Ref.: WT2-TB • Twist-and-cut tensioning tool in plastic, intended for maintenance and small batch use Technical Information Tool type Colour For type of cable tie For tie width Features Weight Dimensions [L x W x H] Low-cost hand tool Black Plastic ties 4.8 mm - 7.6 mm Basic tensioning, twist cut 28.4 g 134 x 55 x 27 mm 130 Thomas & Betts • www.tnb-europe.com 1.6 Tools for stainless steel ties Fastening tools Product Ref.: CT3 • Cost-effective tensioning tool • Cut-off by hand-activated lever Technical Information Tool type For type of cable tie Features Weight Dimensions [L x W x H] Hand tool Ladder Type & Ball-Lock Type stainless steel ties, coated and uncoated Tensioning, manual cutting 550 g 210 x155 x 35 mm Product Ref.: CT5 • Suitable for coated and uncoated Ladder Type stainless steel ties • Adjustable tension settings • Automatic cutting once desired tension has been reached Technical Information Tool type For type of cable tie Features Weight Dimensions [L x W x H] Tension setting hand tool Ladder Type stainless steel ties Adjustable tension setting, automatic cutting 430 g 173 x 158 x 22 mm Product Ref.: CT6 • Suitable for coated and uncoated Ball-Lock Type stainless steel ties • Adjustable tension settings • Automatic cutting once desired tension has been reached Technical Information Tool type For type of cable tie Features Weight Dimensions [L x W x H] Tension setting hand tool Ball-Lock Type stainless steel ties, coated and uncoated Adjustable tension setting, automatic cutting 430 g 173 x 158 x 22 mm 131 Thomas & Betts • www.tnb-europe.com 1.6 Tools for stainless steel ties Fastening tools Product Ref.: WT3S • A robust metallic hand tool with rubber grips designed for tensioning Ladder Type stainless steel ties • After tensioning, the stainless steel ties can easily be cut with sidecutters Technical Information Tool type For type of cable tie Features Weight Dimensions [L x W x H] Hand tool Ladder Type stainless steel ties Tensioning, no cutting 225 g 178 x 112 x 20 mm Product Ref.: CT2-TB • Cable tie tensioner suitable for Releasable Type and Ladder Type stainless steel ties • Tensions the ties to their optimum holding power with a simple squeeze: a flick of the wrist and they’re locked tight Technical Information Tool type For type of cable tie Features Weight Dimensions [L x W x H] Hand tool Releasable Type and Ladder Type stainless steel ties Tensioning, no cutting 300 g 195 x 90 x 30 mm 132 Thomas & Betts • www.tnb-europe.com 1.6 Tools for stainless steel ties Fastening tools Product Ref.: CT1-TB • Tensioning hook suitable for Releasable Type and Ladder Type stainless steel ties • Provides extra-leverage for tensioning the ties by hand Technical Information Tool type For type of cable tie Features Weight Dimensions [L x W x H] Hand tool Releasable Type and Ladder Type stainless steel ties Tensioning, no cutting 50 g 85 x 106 x 15 mm Product Ref.: CT4-TB • Bantam tool, suitable for Releasable Type and Ladder Type stainless steel ties • Unique 3-way handle can be used in various positions. Especially useful in tight areas with minimal access Technical Information Tool type For type of cable tie Features Weight Dimensions [L x W x H] Hand tool Releasable Type and Ladder Type stainless steel ties Tensioning, manual cutting 1200 g 156 x 180 x 80 mm 133 Thomas & Betts • www.tnb-europe.com 1.7 Material specifications 134 Thomas & Betts • www.tnb-europe.com 1.7 FASTENING SYSTEMS 1.1 PREMIUM CABLE TIES WITH STEEL LOCKING BARB 4 1.2 ALL-PLASTIC CABLE TIES 44 1.3 STAINLESS STEEL CABLE TIES 64 1.4 MOUNTING BASES & ACCESSORIES 74 1.5 CABLE PROTECTION SYSTEMS 112 1.6 CABLE TIE TOOLING 122 1.7 MATERIAL SPECIFICATIONS 134 UL flammability ratings 136 Adhesive material specifications 137 Material selection and specifications 138 Unit conversion factors 145 135 Thomas & Betts • www.tnb-europe.com 1.7 UL flammability ratings Materials specifications Flammability ratings for selecting cable ties Note: Flammability ratings of cable tie materials per UL as follows. These tests for flammability of plastic material are intended to serve as a preliminary indication of acceptability with respect to flammability for particular applications. UL 94 vertical burn test procedures Test specimens of the material, with dimensions 127 x 12.7 mm (5"x 1/2"), with the thickness intended for use in the end product, are tested in both the manufactured condition and in the aged state. The test requires that the specimen be supported in a vertical fixture and a precisely controlled flame applied for a 10 second period. The flame is removed and the duration of flaming is noted. If the flame extinguishes, a second exposure to flame for 10 seconds is applied and duration of flaming is again noted. It is observed and recorded whether or not test specimens drip flaming particles that ignite a cotton swab. Materials classed 94 V-0: A material classed 94 V-0 shall: A Not have any specimens that burn with flaming combustion for more than 10 seconds after either application of the test flame B Not have a total flaming combustion time exceeding 50 seconds for the 10 flame applications for each set of five specimens C Not have any specimens that burn with flaming or glowing combustion up to the holding fixture D Not have any specimens that drip flaming particles that ignite the dry absorbent surgical cotton located 304.8 mm (12") below the test specimen E Not have any specimens with glowing combustion that persists for more than 30 seconds after the second removal of the test flame 136 Materials classed 94 V-1: A material classed 94 V-1 shall: A Not have any specimens that burn with flaming combustion for more than 30 seconds after either application of the test flame B Not have a total flaming combustion time exceeding 250 seconds for the 10 flame applications for each set of five specimens C Not have any specimens that burn with flaming or glowing combustion up to the holding fixture D Not have any specimens that drip flaming particles that ignite the dry absorbent surgical cotton located 304.8 mm (12") below the test specimen E Not have any specimens with glowing combustion that persists for more than 60 seconds after the second removal of the test flame. Materials classed 94 V-2: A material classed 94 V-2 shall: A Not have any specimens that burn with flaming combustion for more than 30 seconds after either application of the test flame B Not have a total flaming combustion time exceeding 250 seconds for the 10 flame applications for each set of five specimens C Not have any specimens that burn with flaming or glowing combustion up to the holding fixture D Be permitted to have specimens that drip flaming particles that burn only briefly, some of which ignite the dry absorbent surgical cotton placed 304.8 mm (12") below the test specimen E Not have any specimens with glowing combustion that persists for more than 60 seconds after the second removal of the test flame UL 94 horizontal burn (HB) test procedures The test uses a 1/2 inch x 5 inches (12.7 mm x 127 mm) specimen held at one end in a horizontal position with marks at 1 inch (25.4 mm) and 5 inches (127 mm) from the free end. A flame is applied to the free end for 30 seconds or until the flame front reaches the 1 inch (25.4 mm) mark. If combustion continues the duration is timed between the 1 inch (25.4 mm) mark and the 5 inch (127 mm) mark. If combustion stops before the 5 inch (127 mm) mark, the time of combustion and the damaged length between the two marks are recorded. A set of three specimens are tested. Materials classed 94 HB A material that is less than 0.118 inch (3 mm) in thickness will be classified 94HB if it has a burning rate of less than 3 inches (76.2 mm) per minute or stops burning before the 5 inches (127 mm) mark. If one specimen from the set of three fails to comply, then a second set of three are tested. All three of this second set must comply. HB rated materials are considered “self-extinguishing”. This is the lowest (least flame retardant) UL94 rating. Nylon 6.6 = Polyamide 6.6 is Halogen-free and Silicone-free. Thomas & Betts • www.tnb-europe.com 1.7 Adhesive material specifications Materials specifications Property Method Unit of measure Rubber based (self-adhesive) Acrylic based (2 component glue) Coated Sides – each 2 2 Foam Density Peel Adhesion – PSTC 1 Kg/m3 N/cm width 96.9 10.9 96.9 ASTM D 1000 Average PSTC 7 Hours 100 + 8+ ASTM D 412 N/m2 PSI 68971 100 15174 100 + N/cm % °C Min °C Max 52.6 400 -18 +66 Slow Burn 52.6 + 200 -29 +79 Slow Burn Shear Adhesion 22°C 50% RH 22°C Occasional Wetting Tensile Strength Tear Resistance Elongation at Break Service Temperature Flammability ASTM D 624 – – – ASTM D 624 8.8 Installation instructions for self-adhesive mounting bases Product Ref.: TC2PA • Mounting surfaces should be cleaned with alcohol based (IPA) cleaner before application • The self-adhesive mounting bases have a double-sided adhesive tape made of synthetic foam, covered by a protecting foil. • To install the self-adhesive mounting base, remove the protecting foil and press the mounting base onto the cleaned surface • The thickness of the self-adhesive foam (0.8 mm) compensates the irregularities of the application surfaces and allows installations on structured surfaces of cabinet doors, on sheet metal, on machines, etc • The adhesion is achieved immediately during the installation, which means that later repositioning is not possible • • • • • Installation instructions for Product Ref. : TC2PA (2 component glue) Important note: The quality of installation of the glue mounted and selfadhesive mounting bases depend a lot on the state of the mounting surfaces (smooth or rough, clean or dirty, presence of oil, grease, dust, etc) and on the dexterity of the installer. Thomas & Betts can not control these external parameters and therefore can not accept any responsibility about the performances of the glue mounted mounting bases and self-adhesive mounted bases. • Mounting surfaces should be cleaned before application • The liquid adhesive in the tube is to be spread onto the mounting surface. It can be used on most rough surfaces (like concrete) • The activator liquid is then spread onto the surface of the mounting base • Place the surface of the mounting base in contact with the surface where it has to be mounted, position the mounting base correctly and then press firmly • Repositioning the mounting base remains possible only for a few seconds • Do not use the mounting base immediately after installation. The Acrylic-based adhesive requires a set-up time that can be influenced by factors such as temperature (allow 24 - 72 hours for maximum performance) • Temperature of installation needs to be above +20°C Thomas & Betts • www.tnb-europe.com 2 component glue Consists of one tube each of adhesive and activator Easy application Stable and durable adhesion Applicable on all Polyamide and Aluminium mounting bases and cable clamps • Also applicable on concrete and other porous surfaces • UV resistant Technical Information Description Weight 2 component glue 0.21 kg 137 1.7 Material selection and specifications Materials specifications UV-resistant Flame retardant Heat resistant Weatherproof Low temperature flexibility Radiation resistant Low smoke Chemically resistant Detectable Selecting the right material for your applications Thomas & Betts offers cable ties and accessories in a wide variety of materials, each suited for specific environments. The purpose of this document, therefore, is to assist in choosing the best material for a particular application. The effects of weathering, flame, chemicals, extreme temperatures and radiation on the different materials is clearly presented in tabular form. This will facilitate the choice of the best material for the application. Having determined the most suitable material, one can choose from the wide variety of cable ties, identification ties, mounting bases, lashing ties, etc., offered by Thomas & Betts. Material specifications Note: Nylon (Polyamide) is inherently susceptible to environmental conditions. Polyamide 6.6 cable ties are moisturised to optimum performance levels at machine-side and should be stored in cool dry areas out of direct sunlight. Cable ties are packaged in plastic bags to contain moisture and should remain sealed until ready for use. Polyamide 6.6 • Thermoplastic material used in cable ties for universal applications in the industry • Excellent resistance to shocks, chemicals, oils and temperature fluctuations • High surface hardness and a small coefficient of friction • Flammability rating: UL 94 V-2 • Halogen free and Silicone free • Available in natural version or in a wide range of colours • Indoor applications Polyamide 6.6, heat stabilised and UV-resistant • Similar to Polyamide 6.6, but recommended for outdoor applications and/or high temperature applications, up to 105°C • Combines the features & benefits of Polyamide 6.6, weather resistant and Polyamide 6.6, heat stabilised • Colour: black • Flammability rating: UL 94 V-2 Polyamide 6.6, weather resistant Polyamide 6.6, flame retardant • Similar to Polyamide 6.6, but recommended for outdoor applications • UV-resistant • Halogen free and Silicone free • Colour: black • Flammability rating: UL 94 V-2 • Excellent flammability rating: UL 94 V-0 • Ideal in areas where human life is at risk • Colour: white Polyamide 6.6, detectable Polyamide 6.6, heat stabilised 138 • Similar to Polyamide 6.6, but increased operating temperatures, up to 105°C • Excellent tensile strength • High temperature resistance • Colour: natural (may have a greenish tint) • Flammability rating: UL 94 V-2 • Similar to Polyamide 6.6, but contains a compound detectable by metal detectors (tested and rated at 1.5 mm diameter ferrous sphere setting) and X-ray equipment • Colour: bright blue, also contributes to visual detection • Especially recommend for the food industry, and for any other contamination sensitive industry using detection equipment • Halogen free and silicone free • Flammability rating: UL 94 V-2 Thomas & Betts • www.tnb-europe.com 1.7 Material selection and specifications Materials specifications Polyamide 4.6, extra high temperature (150°C) ETFE Fluoropolymer • Similar to Polyamide 6.6, but outstanding resistance to high temperatures up to 150°C • Halogen free and silicone free • Colour: light green • Flammability rating: UL 94 V-2 • Tensile strength slightly lower than Polyamide 6.6 • ETFE Fluoropolymer is inert to most solvents and chemicals, hydrolytically stable, UV and weather resistant • Radiation resistant (meets IEEE383) and approved for nuclear plant use • Non-outgassing properties for zero gravity applications • Very high temperature resistance • Flammability rating: UL 94 V-0 • The best all around plastic material for cable ties • Colour: aquamarine Polyamide 12, weather resistant • • • • • • Extremely flexible, also at low temperatures Ages better than Polyamide 6.6 UV-resistant and weatherproof Better chemical resistance than Polyamide 6.6 Colour: black Flammability rating: UL 94 V-2 Polypropylene, weather resistant • Resistant against inorganic acids, polyhydric alcohols, neutral and basic salts • Resists a number of other chemicals • UV resistant • Lower tensile strength than Polyamide 6.6 • Colour: black • Flammability rating: UL 94 HB Polypropylene, detectable • Similar to standard Polypropylene, but contains a compound detectable by metal detectors (tested and rated at 1.5 mm diameter ferrous sphere setting) and X-ray equipment • Colour: bright blue, also contributes to visual detection • Buoyant (floats on the surface), for use in liquid-processing applications • Especially recommend for the food industry, and for any other contamination sensitive industry using detection equipment • Halogen free and silicone free • Flammability rating: UL 94 HB ECTFE Fluoropolymer • Similar to ETFE Fluoropolymer in performance • Outstanding characteristic: lower smoke density when burnt • Recommended for applications where smoke generation is a concern, such as plenum areas • Colour: maroon • Flammability rating: UL 94 V-0 Toughened weatherable acetal • Excellent resistance to a wide variety of solvents, esters, oils, greases, gasoline and other petroleum hydrocarbons • Resistant to weak acids and bases • Excellent resistance to UV (weatherable acetal) • Limited self-extinguishing properties • Colour: black • Flammability rating: UL 94 HB 302/304 Stainless Steel 316 Stainless Steel • • • • Superior corrosion resistance Excellent tensile strengths at extreme temperatures High resistance to chemicals, acids and radiation 316 grade has a better resistance to saltwater corrosion and can be supplied with a halogen free coating • Extensively used in offshore, rail and petrochemical industries 139 Thomas & Betts • www.tnb-europe.com 1.7 Material selection and specifications Materials specifications General How to use Table 1: There is a number of factors to be considered when choosing the proper materials for a specific environment. It is extremely difficult to provide data on all the possible combinations or conditions that can occur and therefore, it is recommended that this information be used as a guideline and that cable tie samples be tested in the intended application, by the user, to determine suitability. If your application is in an extremely cold environment, three materials will answer your need: ETFE Fluoropolymer, Polyamide 12 and stainless steel. If you also require high tensile strength, then stainless steel is your best choice. Where high strength is not required, Polyamide 12 might be your choice as it is the less costly. This information is based on data provided by the manufacturers of the specific materials listed and is provided only as a general guide. No specific recommendation is intended. As each application may vary, testing should be conducted by the user in the intended environment. Table 1 gives relative performance ratings of the different materials we offer. Chemical resistance is shown in Table 2 Table 1 - Information on cable tie materials Polyamide 6.6 Material Code Max. operating temperature Min. operating temp. UL flammability rating Specific density Water absorption (24h/ASTM) Colours E-module (N/mm2) Notch impact strength conform DIN 53453 (KJ/m2) UV resistant Flame retardant Heat resistant Enhanced weatherability Flexible at low temperatures Radiation resistant Chemically resistant Halogen free Silicon free PA6.6 Polyamide 6.6 weather resistant* UV PA6.6 Polyamide 6.6 heat stabilised HS PA6.6 Polyamide 6.6 heat stabilised UV resistant HSUV PA6.6 Polyamide 6.6 flame retardant FR PA6.6 TY...M TY...MX TYH...M TY...MXA TY...MFR TY... +85°C TY...X +85°C TY...39 +105°C +105°C TS...HF +85°C -40°C V-2 1.14 2.5 - 3.1% -40°C V-2 1.14 2.5 - 3.1% -40°C V-2 1.14 2.5 - 3.1% -40°C V-2 1.14 2.5 - 3.1% -40°C V-0 1.16 3.0 - 3.5% Natural** 2000 2-20 Black 2000 2-20 Natural*** 2000 2-20 Black 2000 2-20 White 1400 3-25 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ See table 2 (pages 142 - 144) ■ ■ * 2% Carbon for military specifications ** Can be supplied in a wide range of colours *** May have a greenish tint 140 Thomas & Betts • www.tnb-europe.com 1.7 Material selection and specifications Materials specifications Material codes used in tables Material Code STANDARD POLYAMIDE 6.6 WEATHER RESISTANT POLYAMIDE 6.6 PA6.6 UV PA6.6 HEAT-STABILISED POLYAMIDE 6.6 HEAT-STABILISED UV RESISTANT POLYAMIDE 6.6 FLAME RETARDANT POLYAMIDE 6.6 HIGH TEMPERATURE POLYAMIDE 4.6 WEATHER RESISTANT POLYAMIDE 12 HT PA4.6 UV PA12 POLYPROPYLENE WEATHER RESISTANT POLYPROPYLENE ETFE FLUOROPOLYMER ECTFE FLUOROPOLYMER TOUGHENED WEATHERABLE ACETAL STAINLESS STEEL Polyamide 4.6 high temperature HT PA4.6 Polyamide 12 weather resistant UV PA12 Polypropylene weather resistant UV PP ETFE ECTFE TZ HAL TYHT...M TYC...MX TYP...MX TYZ...M +150°C TY...PX +85°C +85°C -40°C V-2 1.18 1.3% -40°C V-2 1.02 0.7 - 1.1% Light green 3200 PP UV PP TZ HAL DEL SS Toughened weatherable acetal DEL Stainless Steel SS TYV...M TYD... CSS YRL.. or YLD... or YLS... +150°C +140°C +85°C +538°C +150°C for coated -40°C HB 0.90 - 0.91 0.01 - 0.03% -46°C V-0 1.67 - 1.75 0.02% -40°C V-0 – – -40°C HB – – -80°C Excellent 7.95 0% Black 1600 3.5-13 Black 1100-1300 3-17 Aquamarine 1000 o.B. Maroon – – Black – – Metallic / Black 193000 122J(IZOD) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ HS PA6.6 HSUV PA6.6 FR PA6.6 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 141 Thomas & Betts • www.tnb-europe.com 1.7 Material selection and specifications Materials specifications Table 2 - Resistance of available materials to various chemicals at 21°C Reagents Concentration HS PA6.6 HAL DEL PA6.6 UV PA6.6 FR PA6.6 UV PA12 PP UVPP TZ SS Arsenic Acid 40% – – – – – – – E E – E Acetaldehyde Acetone Aluminum Hydroxide 50% 100% AQ S E – – E E – F – S E – S E – S E – – E – – E E – E E – E E – E E Ammonia Ammonium Carbonate All 5% – S E E – – – S – S – S E E E E E E E E E Ammonium Hydroxide Ammonium Nitrate Ammonium Sulfate Barium Carbonate Barium Chloride Barium Sulfate Barium Sulfide Benzene Benzoic Acid 10% – 10% All 5% 10% 10% 100% 100% E – – – NR E S E NR E E E E E E F – – – – – – F – E – – – NR E S E NR E – – – NR E S E NR E – – – NR E S E NR – E S E E E E E E E E S E E E E S E E E S E E E E S E E E S E E E E E E E E S E E E E E E Butyric Acid Calcium Carbonate Calcium Hydroxide Calcium Hydrochlorite 50% AQ 20% 2 NR – – NR E E F – – – E – NR – – NR NR – – NR NR – – NR – – – – E E E F E E E F E E E F E E E F Calcium Sulfate Carbon Tetrachloride Chlorine (WET) 2% 100% – – E NR E E – – E – – E NR – E NR – E NR – E – E F F E F F E E F E E F Chlorine (DRY) Chloroacetic Acid Chloroform – 30% 100% NR NR – – – E – – – NR NR – NR NR – NR NR – – – F NR – F NR – F F F E F F E Chromic Acid Citric Acid Copper Cyanide Copper Nitrate Cider Dichloroethane Diethyl Ether 50% 50% 10% 50% – 100% 100% NR S – – – – – S E E E E E E – E – – – – S NR S – – – – – NR S – – – – – NR S – – – – – – E – – – – E F E E E E – E F E E E E – E F E E E E E E F E E E E E E Ethyl Alcohol Ethyl Chloride Ethylene Glycol 100% 100% 100% S – E E S E – E S S – E S – E S – E E F – E F E E F E E E E E E E Ferric Hydroxide Ferric Nitrate Ferrous Sulfate Fuel Oil All 10% 10% 100% – – – – E E E E – – – – – – – – – – – – – – – – – – – E E E E – E E E – E E E E E E E E Ratings E = Excellent S = Satisfactory F = Fair NR = Not Recommended (AQ = Aqueous) 142 Thomas & Betts • www.tnb-europe.com 1.7 Material selection and specifications Materials specifications Table 2 - Resistance of available materials to various chemicals at 21°C Reagents Concentration HS PA6.6 HAL DEL PA6.6 UV PA6.6 FR PA6.6 UV PA12 PP UVPP TZ SS Furfural 100% – E – – – – – F F E E Gallic Acid Gasoline Glycerine AQ 100% 100% – E – E E E – – – – E – – E – – E – – – E – S E – S E E E – E E E Hydrocyanic Acid Hydrogen Peroxide All 30% – NR E E – F – NR – NR – NR – S E E E E E E E E Hydrogen Sulfide Iodoform Isopropyl Alohol Jet Fuel Lactic Acid Lanolin Lead Acetate Linseed Oil Magnesium Carbonate Dry 100% 100% 100% 10% 10% 5% 10% All NR – S E E E – E – E E E E E E E E E – – – – – – – E – NR – S E E E – E – NR – S E E E – E – NR – S E E E – E – E – E – S E – E E E – E S E E E E E E – E S E E E E E E E E E E E E E E E E E E E E E E E Magnesium Chloride Magnesium Nitrate Malic Acid Mercury 10% All AQ 100% F – – – – E E E – – – – F – – – F – – – F – – – F E – E F E E E F E E E F E E E F E E E Methyl Alcohol Methyl Chloride MethylEthyl Ketone 100% 100% 100% S – – E S E – – F S – – S – – S – – E – E E S E E S E E E E E E E 100% 30% 30-70% – NR NR E E S – NR NR – NR NR – NR NR – NR NR – – – E E F E E F E E S E E E 5% 100% 10% 100% 100% 90% 10% – – – E – NR NR E E E E E E E – S – – – NR – – – – E – NR NR – – – E – NR NR – – – E – NR NR – – S E E – – F E E E F E E F E E E F E E E E E E E E E E E E E E E E Picric Acid Potassium Bromide Potassium Carbonate 1% AQ 1% – – – E – E – – – – – – – – – – – – – – E E S E E S E E S E E S E Potassium Chlorate Potassium Dichromate Potassium Ferrocyanide Potassium Hydroxide AQ 40% 25% 5% – NR – S E E E E – – – – – NR – S – NR – S – NR – S S F – – E E E E E E E E E E E E E E E E Naptha Nitric Acid Nitric Acid Nitrous Acid Oieic Acid Oxalic Acid Paraffin PetroleumEther Phenol Phosphoric Acid Ratings E = Excellent S = Satisfactory F = Fair NR = Not Recommended (AQ = Aqueous) 143 Thomas & Betts • www.tnb-europe.com 1.7 Material selection and specifications Materials specifications Table 2 - Resistance of available materials to various chemicals at 21°C Reagents Concentration HS PA6.6 HAL DEL Potassium Iodide PA6.6 UV PA6.6 FR PA6.6 UV PA12 PP UVPP TZ SS All – E – – – – E E E E E Potassium Nitrate Potassium Permanganate PotassiumSulfate 50% 5% 5% F NR – E E E – S – F NR – F NR – F NR – E NR E E E E E E E E E E E E E PotassiumSulfide Propyl Alcohol AQ 100% – E E E – – – E – E – E – – E E E E E E E E Silver Nitrate Sodium Acetate Sodium Bicarbonate Sodium Bisulfate Sodium Borate Sodium Carbonate Sodium Chlorate Sodium Chloride Sodium Fluoride 10% 60% All 10% All 5% 25% 2% 5% – E E – – E – E – E E E E E E E E – – – – E – S E S – – E E – – E – E – – E E – – E – E – – E E – – E – E – E – E E – E S E – E E E E E E E E F E E E E E E E E F E E E E E E E E F E E E E E E E E F Sodium Hydroxide Sodium Hyposulfite Sodium Nitrate Sodium Nitrite 10% AQ 5% AQ E – E – E E E E S – – – E – E – E – E – E – E – E – E S E – E E E – E E E E E E E E E E Sodium Perchlorate Sodium Phosphate Sodium Sulfate 10% 5% 5% – – S E E E – – – – – S – – E – – E – E E – E E – E E E E E E E E Sodium Thiosulfate Stearic Acid Sulfur 5% 100% 100% – – – – E E S – – – – – – – – – – – S F E S E E S E E S E E S E E Sulfur Dioxide Sulfuric Acid Sulfuric Acid Tannic Acid Tartaric Acid Tetrahydrofuran Toluene All Conc. 5% 10% 50% 100% 100% NR NR NR – – – E E E F E E F E – NR F – E E F NR NR NR – – – E NR NR NR – – – E NR NR NR – – – E E – F – E S E E S F E E F F E S F E E F F E E F E E E E E E F E E E F Xylene Zinc Chloride Zinc Nitrate 100% 70% AQ E F – – E E E NR – E F – E F – E F – F E E F E E E E E E E E E E Zinc Sulfate AQ – E – – – – E E E E E Ratings E = Excellent S = Satisfactory F = Fair NR = Not Recommended (AQ = Aqueous) 144 Thomas & Betts • www.tnb-europe.com 1.7 Unit conversion factors Materials specifications Unit x Constant = Unit Unit x Constant = Unit BTU 778.0 foot-pound (ft x lb) gallons 0.13368 cubic foot (ft3) BTU BTU 1054.8 0.293 Joules Watt-hours (W x h) gallons gallons 231.0 3785.332 cubic inch (in3) cubic centimetres (cm3) centimetres (cm) centimetres (cm) centimetres (cm) 0.032808 0.3937 0.00001 feet (ft) inches (in) kilometres (km) grams (g) 15.432 gram/centimetre3 (gm/cm3) 0.0361275 horsepower (hp) 33000.0 centimetres (cm) centimetres (cm) 0.010 10.0 metres (m) millimetres (mm) horsepower (hp) horsepower (hp) circular mils circular mils circular mils circular mils cubic centimetre (cm3) cubic centimetre (cm3) cubic centimetre (cm3) cubic centimetre (cm3) cubic foot (ft3) 0.00064516 0.0000007854 0.000506671 0.7854 0.000035314 0.061023 0.000001 0.0026417 17280. circular millimetres inches2 (in2) square millimetres (mm2) mils2 cubic foot (ft3) cubic inch (in3) cubic metre (m3) gallons cubic inch (in3) cubic foot (ft3) cubic inch (in3) cubic inch (in3) cubic inch (in3) 28317.016 0.00057870 0.000016387 16.387162 cubic metre (m3) cubic metre (m3) cubic metre (m3) grains pounds/in3 (lb/in3) ft x lb/min 550.0 745.7 ft x lb/sec Watts (W) inch (in) inch (in) inch (in) inch (in) inch (in) inch (in) inch (in) Joules Joules 0.027178 0.083333 0.00002540 0.025400 2.54000514 25.4000514 1000.0 0.000948 107 yards (yd) feet (ft) kilometre (km) metre (m) centimetre (cm) millimetre (mm) mils BTU ergs cubic centimetre (cm3) cubic feet (ft3) cubic metre (m3) cubic centimetre (cm3) liters (l) metres (m) metres (m) metres (m) 61.0250 1.093611 3.2808333 39.37 cubic inch (in3) yard (yd) feet (ft) inch (in) 1000000.0 35.314456 264.17 centimetre (cm) cubic foot (ft3) gallons metres (m) miles miles 100.0 1760.0 5280.0 centimetre (cm) yards (yd) feet (ft) foot (ft) foot (ft) foot (ft) 0.00018939 0.33333 12 miles yards (yd) inches (in) miles millimetres (mm) millimetres (mm) 1.6093 0.0032808 0.03937 kilometre (km) feet (ft) inch (in) foot (ft) foot (ft) foot (ft) foot (ft) foot/pound (ft/lb) foot-pound (ft x lb) foot-pound (ft x lb) 0.00030480 0.30480 30.480 304.80 0.00067197 0.001285 1.356 kilometres (km) metres (m) centimetres (cm) millimetres (mm) metres/grams (m/g) BTU Joules (J) 0.1383 3.785332 kilogram/metre (kg/m) litres (l) millimetres (mm) millimetres (mm) millimetres (mm) millimetres (mm) Watts (W) Watts (W) Watts (W) Watt-hours (W x h) 0.001 0.01 39.3701 1000.0 44.25 0.737562 0.001341 3.41266 metres (m) centimetres (cm) mils microns (μm) ft x lb/minute ft x lb/sec horsepower (hp) BTU foot/pound (ft/lb) gallons (US) 145 Thomas & Betts • www.tnb-europe.com 2 E-Klips ® Electrical and Mechanical Spring Steel Fasteners 146 Thomas & Betts • www.tnb-europe.com 2 E-KLIPS® ELECTRICAL AND MECHANICAL SPRING STEEL FASTENERS 2.1 GIRDER AND PURLIN 151 2.2 ROD 155 2.3 CONDUIT 168 2.4 CABLE 185 2.5 CEILING 191 2.6 DECKING 194 2.7 PIPE 200 2.8 FAST-LOCK 204 2.9 SUSPENSION 205 2.10 MISCELLANEOUS 210 147 Thomas & Betts • www.tnb-europe.com 2 E-Klips ® Electrical and Mechanical Spring Steel Fasteners Reduced installation History Every E-Klips® spring steel fastener has been developed to The E-Klips® spring steel fasteners range has been manufactured reduce installation time. They are easy to install using a in the UK for over 25 years. Formerly known as Furse Fastway hammer, screwdriver, spanner or pliers. they offer a quick, easy and reliable method of fixing services to steelwork without the need for bracket making, drilling holes or 148 the use of nuts and bolts. Previously sold under the Furse Fastway Thomas & Betts • www.tnb-europe.com 2 E-Klips® spring steel fasteners range provides a fixing for almost every application including: Cables, trunking, cable tray, conduit, pipework, ducting, light fittings, suspended ceilings,… brand, the E-Klips® electrical and mechanical fixing systems have Load Rating now been integrated into the Thomas & Betts product portfolio. The load rating of E-Klips® fasteners is expressed as a maximum static load limit. This is the stationary vertical load limit for a fixing Quality Assurance product and incorporates a significant safety factor. Where fas- E-Klips is registered for BS EN ISO 9001 and has a comprehen- teners are combined, the load rating is determined by the lowest sive test and inspection programme so that all products comply rated fastener. If the load rating of the steel work is less than that with our specifications, whether they are of our own manufac- of the fastener, this becomes the maximum static load rating for ture or from a quality approved source. This is to ensure that all the system. For further information please contact the sales office. ® order requirements are met. Any further details required on quality are available on request. Materials E-Klips® products are manufactured using steel in accordance to F.M.R.C. Approval BSEN1449 - part 1.15 CS70. Furthermore products are annealed F.M. approval indicates that the product has been tested and and oiled. All components are hardened and aust tempered using approved by the Factory Mutual Research Corporation (F.M.R.C.) the shaker hearth furnace method to give a final hardness reading for use in buildings where fire regulations and environmental of 400-450 HV-10 Vickers. concerns would apply Thomas & Betts • www.tnb-europe.com 149 2 Protection against corrosion Electrical and mechanical spring steel fasteners Protection against corrosion The majority of E-Klips spring steel fasteners are zinc coated. The clips have a zinc silver coloured sacrificial coating which deposits two layers of zinc and an application of a waterproof topcoat. This gives a high level of protection against first white corrosion and then red rust according to ASTM-B695-90 or equivalent. The corrosion resistance is measured by a salt spray test conforming to ASTM-B-117-90, DIN 50021 or equivalent. E-Klips zinc plated products are salt spray rated to a minimum of 600 hours and are coded F8+. Key to finishes and applications: F1 Electroplated zinc finish, generally 8-12 microns thick with chromate coating, approximately 72 hours salt spray resistance ASTM-B117-90, DIN 50021, suitable for indoor, non-corrosive environments. F2 Galvanised, generally hot dipped to a thickness of 50-70 microns, suitable for indoor and outdoor, humid and mildly corrosive environments. F3 Stainless steel, suitable for indoor and outdoor and mildly corrosive environments. F4 Painted finish to compliment indoor applications. F5 Black phosphate finish in accordance with BS3189 Class 1 suitable to achieve 72 hours salt spray rating for indoor, noncorrosive environments. F6 Self colour, unfinished and unprotected product for indoor applications. F7 Flexible plastic coating with good chemical and corrosion resistance to protect the base material. F8+ Zinc silver coloured sacrificial coating (Z600+), enhanced by an application of waterproof topcoat giving a corrosion resistance of more than 600 hours, for use in indoor and outdoor humid and mildly corrosive environments. Coating is completely chromium free. 150 Thomas & Betts • www.tnb-europe.com 2.1 Girder clips for chain and wire Girder and Purlin Product Ref. T [mm] Ø [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] AH-153 AH-38 AH-814 AH-1420 1.5-3 3-8 8-14 14-20 6.5 6.5 6.5 6.5 16 18 26 30 12.5 20.3 20.3 26.6 72 90 90 90 F8+ F8+ F8+ F8+ 100 100 100 100 Purlin clips for chain and wire Girder and Purlin Product Ref. T [mm] Ø [mm] A [mm] B [mm] C [mm] D [mm] Load rating [kg] Material finishes* Quantity [pieces] AV-155 AV-57 1.5-5 5-7 6.5 6.5 42 42 14 15 6.5 6.5 12 12 72 72 F8+ F8+ 100 100 151 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.1 Girder clamps for threaded rod Girder and Purlin Product Ref. T [mm] ØA [mm] ØB [mm] ØC [mm] D [mm] Load rating [kg] Material finishes* Quantity [pieces] FH-65 FH-107 Max 18 Max 18 12.7 10.7 6.5 10.7 6.5 6.5 19.5 19.5 45 45 F8+ F8+ 100 100 Girder clips for conduit boxes Girder and Purlin Product Ref. T [mm] Ø [mm] A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] EH-38 EH-814 EH-1420 EH-38S EH-814S EH-1420S 3-8 8-14 14-20 3-8 8-14 14-20 7 7 7 – – – – – – M6x10 M6x10 M6x10 7.5 7.5 7.5 7.5 7.5 7.5 33 33 33 33 33 33 45 45 45 45 45 45 F8+ F8+ F8+ F8+ F8+ F8+ 100 100 100 100 100 100 152 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.1 Purlin clips for chain and wire Girder and Purlin Product Ref. T [mm] Ø [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] SM-125 ≤3.0 6.5 37 12.5 20 F2 100 Purlin clips for chain and wire Girder and Purlin Product Ref. T [mm] Ø [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] RM-055 0.5-5 6.5 53 15 45 F8+ 100 153 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.1 Purlin clips for chain and wire Girder and Purlin Product Ref. VM-03 T [mm] Ø [mm] A [mm] B Load rating [kg] Material finishes* Quantity [pieces] 0-3 6.5 48 45˚ 45 F8+ 100 Purlin clips for conduit boxes Girder and Purlin Product Ref. TM-03 T [mm] Ø [mm] A [mm] B Load rating [kg] Material finishes* Quantity [pieces] 0-3 6.5 43 45˚ 45 F8+ 100 154 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Girder clamps for threaded rod Rod Product Ref. T [mm] Ø A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] SRH Max 25 M10 71 60 12 200 F8+ 10 Girder clamps for threaded rod Rod FM Product Ref. T [mm] Ø [mm] A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] FC-7 FC-9 FC-11 FC-13 FC-17 FC-6T FC-8T FC-10T FC-12T FC-16T Max 19 Max 19 Max 19 Max 23 Max 28 Max 19 Max 19 Max 19 Max 23 Max 28 7 9 11 13 17 M6 M8 M10 M12 M16 50 50 50 59 58 50 50 50 59 58 42 42 42 49 55 42 42 42 49 55 45 45 45 54 58 45 45 45 54 58 120 120 250 350 550 120 120 250 350 550 F1 F1 F1 F1 F1 F1 F1 F1 F1 F1 25 25 25 25 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 155 2.2 Girder clamps for threaded rod Rod Product Ref. T [mm] Ø [mm] A [mm] Load rating [kg] Material finishes* Quantity [pieces] YH-1021 YH-1533 YH-3247 10-21 15-33 32-47 14 14 14 47 60 70 110 110 110 F2 F2 F2 25 25 25 SSYH-1021 SSYH-1533 SSYH-3247 10-21 15-33 32-47 14 14 14 47 60 70 110 110 110 F3 F3 F3 25 25 25 Girder clamps for threaded rod Rod Product Ref. T [mm] Ø A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] BH-6T BH-8T BH-10T Max 18 Max 18 Max 18 M6 M8 M10 40 40 40 22 22 22 60 60 60 F1 F1 F1 25 25 25 156 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Girder clamps for threaded rod Rod Product Ref. PD T [mm] Ø [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] ≤4 12 15 85 40 F2 50 Rod Rod Product Ref. FM-313T FM-320T ØA Load rating [kg] Material finishes* Quantity [pieces] M6/M8/M10 M6/M8/M10 10 10 F8+ F8+ 100 100 157 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Rod Rod Product Ref. ØA [mm] ØB [mm] C [mm] Load rating [kg] Material finishes* AM-127 AM-6T AM-8T AM-10T 12.7 M6 M8 M10 6.5 6.5 6.5 6.5 28 28 28 28 68 68 68 68 Product Ref. ØA [mm] ØB [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] YM-127 12.7 6.5 30 90 F8+ 100 F8+ F8+ F8+ F8+ Quantity [pieces] 100 100 100 100 Rod Rod 158 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Rod Rod Product Ref. BM-4 BM-6 BM-8 BM-10 ØA [mm] ØB [mm] C [mm] Load rating [kg] 4/M4 6/M6 8/M8 10/M10 6.5 6.5 6.5 6.5 45 45 45 45 90 90 90 90 Material finishes* F8+ F8+ F8+ F8+ Quantity [pieces] 100 100 100 100 Girder clips for hanging threaded rod Rod Product Ref. T [mm] Ø [mm] A [mm] Load rating [kg] Material finishes* Quantity [pieces] AH153-AM127 AH38-AM127 1.5-3 3-8 12.7 12.7 44 46 68 68 F8+ F8+ 25 25 AH814-AM127 AH1420-AM127 AH153-AM6T AH38-AM6T AH814-AM6T AH1420-AM6T AH153-AM8T AH38-AM8T AH814-AM8T AH1420-AM8T AH153-AM10T AH38-AM10T AH814-AM10T AH1420-AM10T 8-14 14-20 1.5-3 3-8 8-14 14-20 1.5-3 3-8 8-14 14-20 1.5-3 3-8 8-14 14-20 12.7 12.7 M6 M6 M6 M6 M8 M8 M8 M8 M10 M10 M10 M10 54 66 44 46 54 66 44 46 54 66 44 46 54 66 68 68 68 68 68 68 68 68 68 68 68 68 68 68 F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 25 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 159 2.2 Girder clips for hanging threaded rod Rod Product Ref. T [mm] Ø [mm] A [mm] Load rating [kg] Material finishes* Quantity [pieces] AH153-YM127 AH38-YM127 AH814-YM127 AH1420-YM127 1.5-3 3-8 8-14 14-20 12.7 12.7 12.7 12.7 48 48 56 70 72 90 90 90 F8+ F8+ F8+ F8+ 25 25 25 25 Girder clips for hanging threaded rod Rod 160 Product Ref. T [mm] Ø [mm] Load rating [kg] Material finishes* Quantity [pieces] AH153-BM4 AH38-BM4 1.5-3 3-8 4/M4 4/M4 72 90 F8+ F8+ 25 25 AH814-BM4 AH1420-BM4 AH153-BM6 AH38-BM6 AH814-BM6 AH1420-BM6 AH153-BM8 AH38-BM8 AH814-BM8 AH1420-BM8 AH153-BM10 AH38-BM10 AH814-BM10 AH1420-BM10 8-14 14-20 1.5-3 3-8 8-14 14-20 1.5-3 3-8 8-14 14-20 1.5-3 3-8 8-14 14-20 4/M4 4/M4 6/M6 6/M6 6/M6 6/M6 8/M8 8/M8 8/M8 8/M8 10/M10 10/M10 10/M10 10/M10 90 90 72 90 90 90 72 90 90 90 72 90 90 90 F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 25 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Girder clips for hanging threaded rod Rod Product Ref. T [mm] Ø [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] AHB-153 AHB-38 AHB-814 AHB-1420 1.5-3 3-8 8-14 14-20 6.5 6.5 6.5 6.5 22 25 26 27 12.5 20.3 20.3 26.6 20 20 20 20 F8+ F8+ F8+ F8+ 100 100 100 100 Purlin clips for hanging threaded rod Rod Product Ref. T [mm] Ø [mm] A [mm] Load rating [kg] Material finishes* Quantity [pieces] AV155-AM127 AV155-AM6T AV155-AM8T AV155-AM10T AV57-AM127 AV57-AM6T AV57-AM8T AV57-AM10T 1.5-5 1.5-5 1.5-5 1.5-5 5-7 5-7 5-7 5-7 12.7 M6 M8 M10 12.7 M6 M8 M10 70 70 70 70 70 70 70 70 68 68 68 68 68 68 68 68 F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 25 161 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Purlin clips for hanging threaded rod Rod Product Ref. T [mm] Ø A [mm] Load rating [kg] Material finishes* Quantity [pieces] AVB-6T 1.5-5 M6 34 20 F8+ 100 AVB-8T 1.5-5 M8 34 20 F8+ 100 Purlin clips for hanging rod Rod 162 Product Ref. T [mm] Ø [mm] Load rating [kg] Material finishes* Quantity [pieces] AV155-BM4 AV155-BM6 AV155-BM8 AV155-BM10 AV57-BM4 AV57-BM6 AV57-BM8 AV57-BM10 1.5-5 1.5-5 1.5-5 1.5-5 5-7 5-7 5-7 5-7 4/M4 6/M6 8/M8 10/M10 4/M4 6/M6 8/M8 10/M10 72 72 72 72 72 72 72 72 F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Purlin clips for hanging threaded rod Rod Product Ref. T [mm] Ø [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] SM125-AM127 SM125-AM6T SM125-AM8T ≤3.0 ≤3.0 ≤3.0 12.7 M6 M8 65 65 65 12.5 12.5 12.5 20 20 20 F2 F2 F2 25 25 25 SM125-AM10T ≤3.0 M10 65 12.5 20 F2 25 Fastening clips for threaded rod Rod ØB ØB C C Product Ref. ØA [mm] ØB [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] UM44-AM6T UM44-AM8T UM44-AM10T UM44-AM127 UM44-YM127 M6 M8 M10 12.7 12.7 6.5 6.5 6.5 6.5 6.5 69 69 69 69 71 68 68 68 68 90 F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 163 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Fastening clips for rod Rod Product Ref. ØA [mm] ØB [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] UM44-BM4 UM44-BM6 UM44-BM8 UM44-BM10 4/M4 6/M6 8/M8 10/M10 6.5 6.5 6.5 6.5 39 39 39 39 90 90 90 90 F8+ F8+ F8+ F8+ 25 25 25 25 Girder clamps for hanging threaded rod Rod Product Ref. T [mm] Ø [mm] Load rating [kg] Material finishes* Quantity [pieces] FH107-AM127 FH107-AM6T FH107-AM8T FH107-AM10T Max 18 Max 18 Max 18 Max 18 12.7 M6 M8 M10 45 45 45 45 F8+ F8+ F8+ F8+ 25 25 25 25 164 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Girder clamps for hanging rod Rod Product Ref. T [mm] Ø [mm] Load rating [kg] Material finishes* Quantity [pieces] FH107-BM4 FH107-BM6 FH107-BM8 FH107-BM10 Max 18 Max 18 Max 18 Max 18 4/M4 6/M6 8/M8 10/M10 45 45 45 45 F8+ F8+ F8+ F8+ 25 25 25 25 Purlin clips for hanging threaded rod Rod Product Ref. ØA [mm] ØB [mm] C [mm] D Load rating [kg] Material finishes* Quantity [pieces] VM03-AM127 VM03-AM6T VM03-AM8T VM03-AM10T 12.7 M6 M8 M10 6.5 6.5 6.5 6.5 77 77 77 77 45˚ 45˚ 45˚ 45˚ 45 45 45 45 F8+ F8+ F8+ F8+ 25 25 25 25 165 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Purlin clips for hanging threaded rod Rod Product Ref. ØA [mm] B [mm] C [mm] D Load rating [kg] Material finishes* Quantity [pieces] RM055-AM127 RM055-AM6T 12.7 M6 15 15 77 77 45˚ 45˚ 45 45 F8+ F8+ 25 25 RM055-AM8T RM055-AM10T M8 M10 15 15 77 77 45˚ 45˚ 45 45 F8+ F8+ 25 25 Purlin clips for hanging rod Rod Product Ref. ØA [mm] ØB [mm] C [mm] D Load rating [kg] Material finishes* Quantity [pieces] VM03-BM4 VM03-BM6 VM03-BM8 VM03-BM10 4/M4 6/M6 8/M8 10/M10 6.5 6.5 6.5 6.5 48 48 48 48 45˚ 45˚ 45˚ 45˚ 45 45 45 45 F8+ F8+ F8+ F8+ 25 25 25 25 166 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.2 Rod connectors Rod Product Ref. TL6 TL8 TL10 Ø A [mm] Load rating [kg] Material finishes* Quantity [pieces] M6 M8 M10 35 35 35 160 160 300 F2 F2 F2 25 25 25 167 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Wall fixing clips for conduits Conduits Product Ref. ØA [mm] ØB [mm] C [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] GM-1219 GM-1926 GM-2632 GM-3240 GM-4047 12-19 19-26 26-32 32-40 40-47 6.5 6.5 6.5 6.5 6.5 44 44 55 68 79 7/9/11 13.5/16 21 29 36 45 45 45 45 45 F8+ F8+ F8+ F8+ F8+ 100 100 100 100 100 GM-4757 47-57 6.5 87 36/42 45 F8+ 100 Wall fixing clips for conduits Conduits C Product Ref. ØA [mm] ØB [mm] C [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] JM-1825 JM-2229 JM-2933 18-22 22-29 29-33 6.5 6.5 6.5 33 38 43 11/13.5/16 16/21 – 11 11 11 F8+ F8+ F8+ 100 100 100 168 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Rod clips for conduits Conduits Product Ref. T [mm] ØA [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] 3-5 6-9 9-13 3-5 6-9 16-25 16-20 16 20-38 20-35 11/13.5/16 11/13.5 11 13.5/16/21/29 13.5/16/21 45 45 45 45 45 F8+ F8+ F8+ F8+ F8+ 100 100 100 100 100 9-13 13-16 16-20 20-30 20-25 20 13.5/16/21 13.5/16 13.5 45 45 45 F8+ F8+ F8+ 100 100 100 Product Ref. ØC [mm] ØD PG Type Load rating [kg] Material finishes* Quantity [pieces] FM-313T FM-320T 20 Max 40 Max M6/M8/M10 M6/M8/M10 11 29 22 22 F8+ F8+ 100 100 FM-313T FM-320T Rod clips for conduits Conduits Product Ref. FM-1116 ØA [mm] ØB [mm] Load rating [kg] Material finishes* Quantity [pieces] 3-6 10-18 11 F5 100 169 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Girder clips for conduits Conduits Product Ref. T [mm] Ø [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] AH153-GM1219 AH153-GM1926 AH153-GM2632 AH153-GM3240 1.5-3 1.5-3 1.5-3 1.5-3 12-19 19-26 26-32 32-40 7/9/11 13.5/16 21 29 12 12 12 12 F8+ F8+ F8+ F8+ 25 25 25 25 AH153-GM4047 AH153-GM4757 AH38-GM1219 AH38-GM1926 1.5-3 1.5-3 3-8 3-8 40-47 47-57 12-19 19-26 36 36/42 7/9/11 13.5/16 12 12 12 12 F8+ F8+ F8+ F8+ 25 25 25 25 AH38-GM2632 AH38-GM3240 AH38-GM4047 3-8 3-8 3-8 26-32 32-40 40-47 21 29 36 12 12 12 F8+ F8+ F8+ 25 25 25 AH38-GM4757 AH814-GM1219 AH814-GM1926 3-8 8-14 8-14 47-57 12-19 19-26 36/42 7/9/11 13.5/16 12 12 12 F8+ F8+ F8+ 25 25 25 AH814-GM2632 AH814-GM3240 AH814-GM4047 AH814-GM4757 AH1420-GM1219 AH1420-GM1926 AH1420-GM2632 8-14 8-14 8-14 8-14 14-20 14-20 14-20 26-32 32-40 40-47 47-57 12-19 19-26 26-32 21 29 36 36/42 7/9/11 13.5/16 21 12 12 12 12 12 12 12 F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 AH1420-GM3240 AH1420-GM4047 AH1420-GM4757 14-20 14-20 14-20 32-40 40-47 47-57 29 36 36/42 12 12 12 F8+ F8+ F8+ 25 25 25 170 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Girder clips for conduits Conduits Product Ref. T [mm] Ø [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] AH38-JM1825 AH38-JM2229 AH38-JM2933 AH814-JM1825 3-8 3-8 3-8 8-14 18-22 22-29 29-33 18-22 11/13.5/16 16/21 – 11/13.5/16 7 7 7 7 F8+ F8+ F8+ F8+ 25 25 25 25 AH814-JM2229 AH814-JM2933 AH1420-JM1825 AH1420-JM2229 8-14 8-14 14-20 14-20 22-29 29-33 18-22 22-29 16/21 – 11/13.5/16 16/21 7 7 7 7 F8+ F8+ F8+ F8+ 25 25 25 25 AH1420-JM2933 14-20 29-33 – 7 F8+ 25 Girder clips for conduits Conduits Product Ref. T [mm] Ø [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] AH38-JM1825R AH38-JM2229R AH814-JM1825R AH814-JM2229R AH814-JM2933R AH1420-JM1825R AH1420-JM2229R AH1420-JM2933R 3-8 3-8 8-14 8-14 8-14 14-20 14-20 14-20 18-22 22-29 18-22 22-29 29-33 18-22 22-29 29-33 11/13.5/16 16/21 11/13.5/16 16/21 – 11/13.5/16 16/21 – 7 7 7 7 7 7 7 7 F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 171 2.3 Purlin clips for conduits Conduits Product Ref. T [mm] Ø [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] AV155-GM1219 AV155-GM1926 AV155-GM2632 AV155-GM3240 AV155-GM4047 1.5-5 1.5-5 1.5-5 1.5-5 1.5-5 12-19 19-26 26-32 32-40 40-47 7/9/11 13.5/16 21 29 36 12 12 12 12 12 F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 AV155-GM4757 AV57-GM1219 AV57-GM1926 AV57-GM2632 1.5-5 5-7 5-7 5-7 47-57 12-19 19-26 26-32 36/42 7/9/11 13.5/16 21 12 12 12 12 F8+ F8+ F8+ F8+ 25 25 25 25 AV57-GM3240 AV57-GM4047 AV57-GM4757 5-7 5-7 5-7 32-40 40-47 47-57 29 36 36/42 12 12 12 F8+ F8+ F8+ 25 25 25 Purlin clips for conduits Conduits 172 Product Ref. T [mm] Ø [mm] PG Type A [mm] Load rating [kg] Material finishes* Quantity [pieces] AV155-GM1219R AV155-GM1926R AV155-GM2632R AV57-GM1219R AV57-GM1926R AV57-GM2632R 1.5-5 1.5-5 1.5-5 5-7 5-7 5-7 12-19 19-26 26-32 12-19 19-26 26-32 7/9/11 13.5/16 21 7/9/11 13.5/16 21 Max 15 Max 12 Max 25 Max 15 Max 12 Max 25 12 12 12 12 12 12 F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Purlin clips for conduits Conduits Product Ref. T [mm] Ø [mm] PG Type A [mm] Load rating [kg] Material finishes* Quantity [pieces] SM125-GM1219 SM125-GM1926 SM125-GM2632 ≤3.0 ≤3.0 ≤3.0 12-19 19-26 26-32 7/9/11 13.5/16 21 12.5 12.5 12.5 12 12 12 F2 F2 F2 25 25 25 SM125-GM3240 SM125-GM4047 SM125-GM4757 ≤3.0 ≤3.0 ≤3.0 32-40 40-47 47-57 29 36 36/42 12.5 12.5 12.5 12 12 12 F2 F2 F2 25 25 25 173 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Girder clips for conduits Conduits Product Ref. 174 T [mm] Ø [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] EH38-GM1219 EH38-GM1926 EH38-GM2632 3-8 3-8 3-8 12-19 19-26 26-32 7/9/11 13.5/16 21 45 45 45 F8+ F8+ F8+ 25 25 25 EH38-GM3240 EH38-GM4047 EH38-GM4757 EH814-GM1219 EH814-GM1926 EH814-GM2632 EH814-GM3240 3-8 3-8 3-8 8-14 8-14 8-14 8-14 32-40 40-47 47-57 12-19 19-26 26-32 32-40 29 36 36/42 7/9/11 13.5/16 21 29 45 45 45 45 45 45 45 F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 EH814-GM4047 EH814-GM4757 EH1420-GM1219 8-14 8-14 14-20 40-47 47-57 12-19 36 36/42 7/9/11 45 45 45 F8+ F8+ F8+ 25 25 25 EH1420-GM1926 EH1420-GM2632 EH1420-GM3240 EH1420-GM4047 EH1420-GM4757 EH38-JM1825 EH38-JM2229 EH38-JM2933 EH814-JM1825 EH814-JM2229 EH814-JM2933 EH1420-JM1825 EH1420-JM2229 EH1420-JM2933 14-20 14-20 14-20 14-20 14-20 3-8 3-8 3-8 8-14 8-14 8-14 14-20 14-20 14-20 19-26 26-32 32-40 40-47 47-57 18-22 22-29 29-33 18-22 22-29 29-33 18-22 22-29 29-33 13.5/16 21 29 36 36/42 11/13.5/16 16/21 – 11/13.5/16 16/21 – 11/13.5/16 16/21 – 45 45 45 45 45 11 11 11 11 11 11 11 11 11 F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 25 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Girder clips for conduits Conduits Product Ref. T [mm] ØA [mm] ØB C [mm] Material finishes* Quantity [pieces] EH38-P15 EH38-P22 EH38-P28 EH814-P15 EH814-P22 EH814-P28 3-8 3-8 3-8 8-14 8-14 8-14 15 22 28 15 22 28 M6 M6 M6 M6 M6 M6 22 22 22 22 22 22 F8+** F8+** F8+** F8+** F8+** F8+** 25 25 25 25 25 25 EH1420-P15 EH1420-P22 EH1420-P28 14-20 14-20 14-20 15 22 28 M6 M6 M6 22 22 22 F8+** F8+** F8+** 25 25 25 ** Conduit clips P15, P22 and P28 are made of Polypropylene Girder clips for conduits / cables Conduits Product Ref. T [mm] A [mm] B [mm] C [mm] Material finishes* Quantity [pieces] EH38-RCC13 EH38-RCC15 EH814-RCC13 EH814-RCC15 EH1420-RCC13 EH1420-RCC15 RCC-6-FU RCC-8 RCC-10 RCC-13 RCC-15 RCC-20 RCC-25 3-8 3-8 8-14 8-14 14-20 14-20 – – – – – – – 13 15 13 15 13 15 6 8 10 13 15 20 25 51 53 51 53 51 53 – – – – – – – – – – – – – 29 31 33 36 38 43 48 F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 100 100 100 100 100 100 100 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 175 2.3 Purlin clips for conduits Conduits Product Ref. ØA [mm] ØB [mm] C [mm] D PG Type Load rating [kg] Material finishes* Quantity [pieces] TM03-GM1219 TM03-GM1926 TM03-GM2632 12-19 19-26 26-32 6.5 6.5 6.5 58 59 70 45˚ 45˚ 45˚ 7/9/11 13.5/16 21 45 45 45 F8+ F8+ F8+ 25 25 25 TM03-GM3240 TM03-GM4047 TM03-GM4757 32-40 40-47 47-57 6.5 6.5 6.5 74 80 80 45˚ 45˚ 45˚ 29 36 36/42 45 45 45 F8+ F8+ F8+ 25 25 25 Purlin clips for conduits Conduits Product Ref. ØA [mm] ØB [mm] C [mm] D PG Type Load rating [kg] TM03-JM1825 TM03-JM2229 TM03-JM2933 18-22 22-29 29-33 6.5 6.5 6.5 63 64 69 45˚ 45˚ 45˚ 11/13.5/16 13.5/21 – 11 11 11 Material finishes* F8+ F8+ F8+ Quantity [pieces] 25 25 25 176 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Girder clamps for conduits Conduits Product Ref. T [mm] Ø [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] FH65-GM1219 Max 18 12-19 7/9/11 45 F8+ 25 FH65-GM1926 FH65-GM2632 FH65-GM3240 FH65-GM4047 Max 18 Max 18 Max 18 Max 18 19-26 26-32 32-40 40-47 13.5/16 21 29 36 45 45 45 45 F8+ F8+ F8+ F8+ 25 25 25 25 FH65-GM4757 Max 18 47-57 36/42 45 F8+ 25 Girder clamps for conduits Conduits Product Ref. T [mm] Ø [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] FH107-GM1219 FH107-GM1926 FH107-GM2632 FH107-GM3240 FH107-GM4047 FH107-GM4757 Max 18 Max 18 Max 18 Max 18 Max 18 Max 18 12-19 19-26 26-32 32-40 40-47 47-57 7/9/11 13.5/16 21 29 36 36/42 12 12 12 12 12 12 F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 177 2.3 Girder clamps for conduits Conduits Product Ref. T [mm] Ø [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] FH65-JM1825 Max 18 18-22 11/13.5/16 11 F8+ 25 FH65-JM2229 FH65-JM2933 Max 18 Max 18 22-29 29-33 13.5/21 – 11 11 F8+ F8+ 25 25 Girder clamps for conduits Conduits Product Ref. T [mm] Ø [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] FH107-JM1825 FH107-JM2229 FH107-JM2933 Max 18 Max 18 Max 18 18-22 22-29 29-33 11/13.5/16 13.5/21 – 7 7 7 F8+ F8+ F8+ 25 25 25 178 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 T-bow clips for conduits Conduits Product Ref. Ø [mm] A [mm] PG Type Material finishes* Quantity [pieces] PMB65-GM1219 PMB65-GM1926 PMB65-GM2632 PMB65-GM3240 PMB65-GM4047 12-19 19-26 26-32 32-40 40-47 74 75 86 90 92 7/9/11 13.5/16 21 29 36 F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 PMB65-GM4757 47-57 90 36/42 F8+ 25 179 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Clips for attaching conduits to conduits Conduits Product Ref. ØA [mm] ØB [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] GM1219-GM1219 GM1219-GM1926 GM1219-GM2632 GM1219-GM3240 12-19 12-19 12-19 12-19 12-19 19-26 26-32 32-40 7/9/11 13.5/16 21 29 45 45 45 45 F8+ F8+ F8+ F8+ 25 25 25 25 GM1219-GM4047 GM1219-GM4757 GM1926-GM1926 GM1926-GM2632 12-19 12-19 19-26 19-26 40-47 47-57 19-26 26-32 36 36/42 13.5/16 21 45 45 45 45 F8+ F8+ F8+ F8+ 25 25 25 25 GM1926-GM3240 GM1926-GM4047 GM1926-GM4757 19-26 19-26 19-26 32-40 40-47 47-57 29 36 36/42 45 45 45 F8+ F8+ F8+ 25 25 25 GM2632-GM2632 GM2632-GM3240 GM2632-GM4047 26-32 26-32 26-32 26-32 32-40 40-47 21 29 36 45 45 45 F8+ F8+ F8+ 25 25 25 GM2632-GM4757 GM3240-GM3240 GM3240-GM4047 GM3240-GM4757 GM4047-GM4047 GM4047-GM4757 GM4757-GM4757 26-32 32-40 32-40 32-40 40-47 40-47 47-57 47-57 32-40 40-47 47-57 40-47 47-57 47-57 36/42 29 36 36/42 36 36/42 36/42 45 45 45 45 45 45 45 F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 180 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Clips for attaching conduits to conduits Conduits Product Ref. ØA [mm] ØB [mm] PG Type Load rating [kg] Material finishes* Quantity [pieces] JM1825-JM1825 JM1825-JM2229 JM1825-JM2933 JM2229-JM2229 18-22 18-22 18-22 22-29 18-22 22-29 29-33 22-29 11/13.5/16 16/21 – 16/21 11 11 11 11 F8+ F8+ F8+ F8+ 25 25 25 25 JM2229-JM2933 JM2933-JM2933 22-29 29-33 29-33 29-33 – – 11 11 F8+ F8+ 25 25 Girder clamps for conduits Conduits 3 Nm 90° #2 #1 Product Ref. YHR-1618 YHR-1821 YHR-2427 YHR-3034 YHR-3438 YHR-4751 YHR-5963 SSYHR-1618 SSYHR-1821 SSYHR-2427 SSYHR-3034 SSYHR-3438 SSYHR-4751 SSYHR-5963 ØA [mm] 16-18 18-21 24-27 30-34 34-38 47-51 59-63 16-18 18-21 24-27 30-34 34-38 47-51 59-63 #1 ØB [mm] PG Type Load rating #1 [kg] Load rating #2 [kg] Material finishes* Quantity [pieces] 14 14 14 14 14 14 14 14 14 14 14 14 14 14 11 13.5/16 21 29 29 36 48 11 13.5/16 21 29 29 36 48 40 40 40 40 40 40 40 40 40 40 40 40 40 40 15 15 15 15 15 15 15 15 15 15 15 15 15 15 F2 F2 F2 F2 F2 F2 F2 F3 F3 F3 F3 F3 F3 F3 100 100 100 50 50 50 25 100 100 100 50 50 50 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 181 2.3 Girder clamps for conduits / pipes Conduits 2 Nm 360° Product Ref. A [mm] Material finishes* Quantity [pieces] ECH-33 ECH-37 33 37 F2 F2 25 25 ECH-41 ECH-45 ECH-49 41 45 49 F2 F2 F2 25 25 25 ECH-53 53 F2 25 Girder clamps for conduits / pipes Conduits 5 Nm 182 Product Ref. T [mm] Ø [mm] RA-0612 RA-1014 RA-1216 RA-1418 Max 12 Max 12 Max 12 Max 12 6-12 10-14 12-16 14-18 RA-1822 RA-2226 RA-2630 Max 12 Max 12 Max 12 RA-3034 RA-3438 RA-3842 RA-4246 RA-4650 RA-5054 RA-5458 RA-5864 RA-6470 RA-7076 RA-7682 RA-8290 RA-90100 RA-100110 Max 12 Max 12 Max 12 Max 12 Max 12 Max 12 Max 12 Max 12 Max 12 Max 12 Max 12 Max 12 Max 12 Max 12 Load rating [kg] Material finishes* Quantity [pieces] 60 60 60 60 F2 F2 F2 F2 25 25 25 25 18-22 22-26 26-30 60 80 80 F2 F2 F2 25 25 25 30-34 34-38 38-42 42-46 46-50 50-54 54-58 58-64 64-70 70-76 76-82 82-90 90-100 100-110 80 100 100 100 100 100 100 100 100 100 100 100 100 100 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 25 25 25 25 25 25 25 25 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Girder clamps for conduits / pipes Conduits 5 Nm Product Ref. A [mm] Ø [mm] Load rating [kg] Material finishes* Quantity [pieces] S-0612 S-1014 Min 18 Min 18 6-12 10-14 60 60 F2 F2 25 25 S-1216 S-1418 S-1822 S-2226 Min 18 Min 18 Min 18 Min 18 12-16 14-18 18-22 22-26 60 60 60 80 F2 F2 F2 F2 25 25 25 25 S-2630 S-3034 S-3438 Min 18 Min 18 Min 18 26-30 30-34 34-38 80 80 100 F2 F2 F2 25 25 25 S-3842 S-4246 S-4650 Min 18 Min 18 Min 18 38-42 42-46 46-50 100 100 100 F2 F2 F2 25 25 25 S-5054 S-5458 S-5864 S-6470 S-7076 S-7682 S-8290 Min 18 Min 18 Min 18 Min 18 Min 18 Min 18 Min 18 50-54 54-58 58-64 64-70 70-76 76-82 82-90 100 100 100 100 100 100 100 F2 F2 F2 F2 F2 F2 F2 25 25 25 25 25 25 25 S-90100 S-100110 Min 18 Min 18 90-100 100-110 100 100 F2 F2 25 25 183 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.3 Girder clamps for conduits / pipes Conduits 5 Nm Product Ref. T [mm] Ø [mm] A [mm] Load rating [kg] Material finishes* Quantity [pieces] H-0612 H-1014-FU Max 6 Max 6 6-12 10-14 Max 40 Max 40 80 80 F2 F2 25 25 H-1216 H-1418 H-1822 H-2226 Max 6 Max 6 Max 6 Max 6 12-16 14-18 18-22 22-26 Max 40 Max 40 Max 40 Max 40 80 80 80 80 F2 F2 F2 F2 25 25 25 25 H-2630 H-3034 H-3438 Max 6 Max 6 Max 6 26-30 30-34 34-38 Max 40 Max 40 Max 40 80 80 100 F2 F2 F2 25 25 25 H-3842 H-4246 H-4650 Max 6 Max 6 Max 6 38-42 42-46 46-50 Max 40 Max 40 Max 40 100 100 100 F2 F2 F2 25 25 25 H-5054 H-5458 H-5864 H-6470 H-7076 H-7682 H-8290 Max 6 Max 6 Max 6 Max 6 Max 6 Max 6 Max 6 50-54 54-58 58-64 64-70 70-76 76-82 82-90 Max 40 Max 40 Max 40 Max 40 Max 40 Max 40 Max 40 100 100 100 100 100 100 100 F2 F2 F2 F2 F2 F2 F2 25 25 25 25 25 25 25 H-90100 H-100110 Max 6 Max 6 90-100 100-110 Max 40 Max 40 100 100 F2 F2 25 25 184 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.4 Girder clips for single cables Cable Product Ref. LM-38 LM-811 T [mm] 3-5 5-8 8-9 10-11 Ø [mm] A [mm] Material finishes* Quantity [pieces] 6-16 46 F8+ 100 3-10 7-20 7-12 46 F8+ 100 Girder clips for multi cables Cable Product Ref. T [mm] A [mm] B [mm] C [mm] Material finishes* Quantity [pieces] GH-310 GH-1018 3-10 10-18 52 52 16 16 10 10 F8+ F8+ 100 100 185 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.4 Girder clips for multi cables Cable Product Ref. T [mm] A [mm] Material finishes* Quantity [pieces] AH153-B AH38-B 1.5-3 3-8 65 58 F8+ F8+ 25 25 AH814-B AH1420-B 8-14 14-20 58 58 F8+ F8+ 25 25 Girder clips for single cables Cable Product Ref. 186 T [mm] Ø [mm] Material finishes* Quantity [pieces] ECS-4555 ECS-67 ECS-89 ECS-1011 ECS-1214 ECS-1519 ECS-2024 2-4 2-4 2-4 2-4 2-4 2-4 2-4 4.5-5.5 6-7 8-9 10-11 12-14 15-18 19-24 F8+ F8+ F8+ F8+ F8+ F8+ F8+ 100 100 100 100 100 100 100 ECS-2532 ECM-4555 ECM-67 2-4 4-7 4-7 25-32 4.5-5.5 6-7 F8+ F8+ F8+ 100 100 100 ECM-89 ECM-1011 ECM-1214 ECM-1519 ECM-2024 ECM-2532 ECL-4555 ECL-67 ECL-89 ECL-1011 ECL-1214 ECL-1519 ECL-2024 ECL-2532 4-7 4-7 4-7 4-7 4-7 4-7 8-12 8-12 8-12 8-12 8-12 8-12 8-12 8-12 8-9 10-11 12-14 15-18 19-24 25-32 4.5-5.5 6-7 8-9 10-11 12-14 15-18 19-24 25-32 F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ 100 100 100 100 100 100 100 100 100 100 100 100 100 100 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.4 Girder clips for single cables Cable Product Ref. T [mm] A [mm] Material finishes* Quantity [pieces] ECA-1215 ECA-1520 12-15 15-20 2-4 2-4 F8+ F8+ 100 100 Girder clips, mounting base and cable tie for cable bundles Cable Product Ref. T [mm] A [mm] B [mm] Material finishes* Quantity [pieces] AH153-CT2 AH153-CT2R AH153-CT4 1.5-3 1.5-3 1.5-3 200 200 370 7.6 7.6 7.6 F8+** F8+** F8+** 25 25 25 AH38-CT2 AH38-CT2R AH38-CT4 AH814-CT2 AH814-CT2R AH814-CT4 AH1420-CT2 AH1420-CT2R AH1420-CT4 3-8 3-8 3-8 8-14 8-14 8-14 14-20 14-20 14-20 200 200 370 200 200 370 200 200 370 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 F8+** F8+** F8+** F8+** F8+** F8+** F8+** F8+** F8+** 25 25 25 25 25 25 25 25 25 ** Mounting Bases and Cable Ties are made of polyamide 6.6 187 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.4 Girder clips and mounting base for cable bundles Cable Product Ref. T [mm] A [mm] B [mm] Material finishes* Quantity [pieces] AH153-M AH153-MR AH38-M AH38-MR AH814-M 1.5-3 1.5-3 3-8 3-8 8-14 9 9 9 9 9 3.5 3.5 3.5 3.5 3.5 F8+** F8+** F8+** F8+** F8+** 25 25 25 25 25 AH814-MR AH1420-M AH1420-MR 8-14 14-20 14-20 9 9 9 3.5 3.5 3.5 F8+** F8+** F8+** 25 25 25 ** Mounting Bases are made of polyamide 6.6 Purlin clips, mounting base and cable tie for cable bundles Cable Product Ref. T [mm] A [mm] B [mm] Material finishes* Quantity [pieces] AH153-CT2R 1.5-3 200 7.6 F8+** 25 ** Mounting Bases and Cable Ties are made of polyamide 6.6 188 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.4 Girder clips, mounting base and cable tie for cable bundles Cable Product Ref. T [mm] A [mm] B [mm] Material finishes* Quantity [pieces] AV155-CT2 AV155-CT2R AV155-CT4 AV57-CT2 1.5-5 1.5-5 1.5-5 5-7 200 200 370 200 7.6 7.6 7.6 7.6 F8+** F8+** F8+** F8+** 25 25 25 25 AV57-CT2R AV57-CT4 5-7 5-7 200 370 7.6 7.6 F8+** F8+** 25 25 ** Mounting Bases and Cable Ties are made of polyamide 6.6 Purlin clips and mounting base for cable bundles Cable Product Ref. T [mm] A [mm] B [mm] Material finishes* Quantity [pieces] AV155-M AV155-MR AV57-M AV57-MR 1.5-5 1.5-5 5-7 5-7 9 9 9 9 3.5 3.5 3.5 3.5 F8+** F8+** F8+** F8+** 25 25 25 25 ** Mounting Bases are made of polyamide 6.6 189 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.4 Purlin clips and mounting base for cable bundles Cable Product Ref. T [mm] A [mm] B [mm] C [mm] Material finishes* Quantity [pieces] SM125-M SM125-MR ≤3.0 ≤3.0 9 9 3.5 3.5 12.5 12.5 F2** F2** 25 25 ** Mounting Bases are made of polyamide 6.6 190 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.5 Suspended ceiling clips Ceiling Product Ref. Ø [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] JHX-16SW JHX-16S JHX-38S JHX-50S JHX-72S M6 M6 M6 M6 M6 16 16 38 50 72 25 25 25 25 25 9 22 22 22 22 F4 F8+ F8+ F8+ F8+ 100 100 100 100 100 JH-15SW M6 15 15 22 F4 100 JH-15SW in White Suspended ceiling clips Ceiling Product Ref. LH-25 LH-25W Ø [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] 7 7 25 25 20 20 18 18 F1 F4 100 100 LH-25W in White 191 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.5 Suspended ceiling clips Ceiling Product Ref. KH-6W ØA [mm] ØB [mm] C [mm] D [mm] Load Rating [kg] Material finishes* Quantity [pieces] 6 3 25 7 22 F4 100 KH-6W in White Suspended ceiling hangers Ceiling Product Ref. ADS-3 ADS-4 Ø [mm] A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] 3 4 55 55 30 30 18 18 100 100 F1 F1 100 100 192 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.5 Suspended ceiling hangers Ceiling Product Ref. Ø [mm] A [mm] B [mm] C#1 [mm] C#2 [mm] Load rating [kg] Material finishes* Quantity [pieces] ADSH10-30 ADSH30-60 4 4 100 300 300 600 190 340 190 340 100 100 F1 F1 25 25 ADSH60-100 ADSH100-125 ADSH125-150 ADSH150-175 4 4 4 4 600 1000 1250 1500 1000 1250 1500 1750 540 990 1040 1290 540 340 540 540 100 100 100 100 F1 F1 F1 F1 25 25 25 25 ADSH175-200 4 1750 2000 1540 540 100 F1 25 193 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.6 Clips for chain hanging Decking Product Ref. V-1 A [mm] B [mm] C [mm] D [mm] Material finishes* Quantity [pieces] 1 50.8 8 35 F1 100 T-bar clips for conduit boxes Decking Product Ref. Ø [mm] A [mm] Material finishes* Quantity [pieces] PMB-6T M6 59 F8+ 100 PMB-65 PM-6T PM-65 6.5 M6 6.5 59 71 71 F8+ F8+ F8+ 100 100 100 194 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.6 Wedge nuts Decking Product Ref. WN6 WN8 WN10 Ø A [mm] B [mm] C [mm] D [mm] Load rating [kg] Material finishes* Quantity [pieces] M6 M8 M10 25 25 25 13 13 13 19 19 19 12 12 12 20 36 58 F1 F1 F1 100 100 100 Decking clips for chain and wire Decking Product Ref. T [mm] ØA [mm] ØB [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] NH-083 0.8-2 2-3 7 6.5 45 45 90 F8+ 100 195 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.6 Decking clips for threaded rod Decking Product Ref. T [mm] ØA [mm] ØB [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] NH083-AM127 0.8-2 2-3 0.8-2 2-3 0.8-2 2-3 0.8-2 2-3 0.8-2 2-3 12.7 7 74 F8+ 25 M6 7 74 F8+ 25 M8 7 74 F8+ 25 M10 7 74 F8+ 25 12.7 7 76 45 68 45 68 45 68 45 68 45 90 F8+ 25 NH083-AM6T NH083-AM8T NH083-AM10T NH083-YM127 Decking clips for rod Decking Product Ref. T [mm] ØA [mm] ØB [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] NH083-BM4 0.8-2 2-3 0.8-2 2-3 0.8-2 2-3 0.8-2 2-3 4 7 45 F8+ 25 6 7 45 F8+ 25 8 7 45 F8+ 25 10 7 45 45 90 45 90 45 90 45 90 F8+ 25 NH083-BM6 NH083-BM8 196 NH083-BM10 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.6 Decking clips for threaded rod Decking Product Ref. A [mm] B [mm] C [mm] Ø [mm] Load rating [kg] Material finishes* Quantity [pieces] DWH-6T DWH-8T 50 50 40 40 15 15 M6 M8 100 100 F1 F1 25 25 DWH-10T 50 40 15 M10 100 F1 25 Decking clips for threaded rod Decking Product Ref. DMH-6T DMH-8T DMH-10T A [mm] B [mm] C [mm] Ø [mm] Load rating [kg] Material finishes* Quantity [pieces] 50 50 50 40 40 40 34 34 34 M6 M8 M10 150 150 150 F1 F1 F1 25 25 25 197 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.6 Decking clips for conduit boxes Decking Product Ref. ØA [mm] ØB [mm] A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] DH1217-105 DH1217-65 DH1722-105 10.5 6.5 10.5 6.5 6.5 6.5 60 60 60 20 20 25 11.5 11.5 16.5 60 60 60 F3 F3 F3 100 100 100 DH1722-65 6.5 6.5 60 25 16.5 60 F3 100 Decking clips for threaded rod Decking Product Ref. ØA [mm] ØB [mm] A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] DH1217-M8 DH1217-M10 DH1722-M8 DH1722-M10 M8 M10 M8 M10 6.5 6.5 6.5 6.5 60 60 60 60 20 20 25 25 11.5 11.5 16.5 16.5 60 60 60 60 F3 F3 F3 F3 100 100 100 100 198 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.6 Decking clips for conduits Decking Product Ref. Ø [mm] A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] DH1217-GM1219 DH1217-GM1926 12-19 19-26 104 104 20 20 11.5 11.5 45 45 F3 F3 25 25 DH1217-GM2632 DH1217-GM3240 DH1217-GM4047 DH1217-GM4757 26-32 32-40 40-47 47-57 115 128 139 147 20 20 20 20 11.5 11.5 11.5 11.5 45 45 45 45 F3 F3 F3 F3 25 25 25 25 DH1722-GM1219 DH1722-GM1926 DH1722-GM2632 12-19 19-26 26-32 104 104 115 25 25 25 16.5 16.5 16.5 45 45 45 F3 F3 F3 25 25 25 DH1722-GM3240 DH1722-GM4047 DH1722-GM4757 32-40 40-47 47-57 128 139 147 25 25 25 16.5 16.5 16.5 45 45 45 F3 F3 F3 25 25 25 Decking clips for threaded rod Decking DH-50 DHN Product Ref. ØA [mm] A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] DH-50 DHN-6T DHN-8T DHN-10T 10.5 M6 M8 M10 100 – – – 30 – – – 8 – – – 75 75 75 75 F8+ F8+ F8+ F8+ 50 50 50 50 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 199 2.7 Lined pipe hangers for threaded rod Pipe Product Ref. ØA [mm] ØB Material finishes* Quantity [pieces] PCH-1415 PCH-1618 14-15 16-18 M8/M10 M8/M10 F1 F1 50 50 PCH-2022 PCH-2528 PCH-3335 20-22 25-28 33-35 M8/M10 M8/M10 M8/M10 F1 F1 F1 50 50 50 PCH-3638 PCH-4244 36-38 42-44 M8/M10 M8/M10 F1 F1 25 25 PCH-4850 PCH-5254 PCH-5760 DIN4109 48-50 52-54 57-60 M8/M10 M8/M10 M8/M10 F1 F1 F1 25 25 25 Product Ref. ØA [mm] ØB Material finishes* Quantity [pieces] PCS-1519 PCS-2025 PCS-2630 15-19 20-25 26-30 M8/M10 M8/M10 M8/M10 F1 F1 F1 50 50 50 PCS-3236 PCS-3843 PCS-4751 PCS-5358 PCS-6064 PCS-6872 PCS-7580 32-36 38-43 47-51 53-58 60-64 68-72 75-80 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 F1 F1 F1 F1 F1 F1 F1 50 25 25 25 25 25 25 PCS-8186 PCS-8792 PCS-99105 81-86 87-92 99-105 M8/M10 M8/M10 M8/M10 F1 F1 F1 25 25 25 PCS-107112 PCS-113118 PCS-125130 PCS-132137 PCS-138142 PCS-148152 PCS-159166 PCS-200212 PCS-215220 PCS-248252 DIN4109 107-112 113-118 125-130 132-137 138-142 148-152 159-166 200-212 215-220 248-252 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 F1 F1 F1 F1 F1 F1 F1 F1 F1 F1 25 25 25 25 25 25 25 25 25 25 Lined pipe hangers for threaded rod Pipe 200 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.7 Lined pipe hangers for threaded rod Pipe Product Ref. ØA [mm] ØB Material finishes* Quantity [pieces] PCSD-1518 PCSD-2024 15-18 20-24 M8/M10 M8/M10 F1 F1 50 50 PCSD-2630 PCSD-3236 PCSD-3842 26-30 32-36 38-42 M8/M10 M8/M10 M8/M10 F1 F1 F1 50 50 25 PCSD-4750 PCSD-6064 47-50 60-64 M8/M10 M8/M10 F1 F1 25 25 75-80 85-90 100-106 114-119 133-140 159-165 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 F1 F1 F1 F1 F1 F1 25 25 25 25 25 25 PCSD-7580 PCSD-8590 PCSD-100106 PCSD-114119 PCSD-133140 PCSD-159165 DIN4109 Unlined pipe hangers for threaded rod Pipe Product Ref. ØA [mm] ØB Material finishes* Quantity [pieces] PB-1519 PB-2025 PB-2630 15-19 20-25 26-30 M8/M10 M8/M10 M8/M10 F1 F1 F1 50 50 50 PB-3236 PB-3843 PB-4751 PB-5358 PB-6064 PB-6872 PB-7580 32-36 38-43 47-51 53-58 60-64 68-72 75-80 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 F1 F1 F1 F1 F1 F1 F1 50 25 25 25 25 25 25 PB-8186 PB-8792 PB-99105 81-86 87-92 99-105 M8/M10 M8/M10 M8/M10 F1 F1 F1 25 25 25 PB-107112 PB-113118 PB-125130 PB-132137 PB-138142 PB-148152 PB-159166 PB-200212 PB-215220 PB-248252 107-112 113-118 125-130 132-137 138-142 148-152 159-166 200-212 215-220 248-252 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 F1 F1 F1 F1 F1 F1 F1 F1 F1 F1 25 25 25 25 25 25 25 25 25 25 201 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.7 Unlined pipe hangers for threaded rod Pipe Product Ref. ØA [mm] ØB Material finishes* Quantity [pieces] PBD-1518 PBD-2024 15-18 20-24 M8/M10 M8/M10 F1 F1 50 50 PBD-2630 PBD-3236 PBD-3842 26-30 32-36 38-42 M8/M10 M8/M10 M8/M10 F1 F1 F1 50 50 25 PBD-4750 PBD-6064 47-50 60-64 M8/M10 M8/M10 F1 F1 25 25 PBD-7580 PBD-8590 PBD-100106 PBD-114119 PBD-133140 PBD-159165 75-80 85-90 100-106 114-119 133-140 159-165 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 M8/M10 F1 F1 F1 F1 F1 F1 25 25 25 25 25 25 Product Ref. ØA [mm] B [mm] Material finishes* Quantity [pieces] PH-20-FU PH-25-FU PH-32 PH-40 PH-50 PH-65 PH-80 20 25 32 40 50 65 80 64 72 83 96 113 132 156 F2 F2 F2 F2 F2 F2 F2 25 25 25 25 25 25 25 PH-100 PH-125 PH-150 100 125 150 215 242 279 F2 F2 F2 10 10 10 Filbow hangers for threaded rod Pipe FM 202 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.7 Pipe Pipe Product Ref. A [mm] B [mm] C [mm] Material finishes* Quantity [pieces] PRP-810 PRPD-8 PS-20 M8 50-95 20 M10 27 2.0 76 10 4.5 F1 F1 – 25 25 20m 203 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.8 Fast-Lock wire suspension Fast-Lock A Product Ref. FL-2250 Product Ref. Ø [mm] A [mm] Load rating [kg] Material finishes* Quantity [pieces] 1-2 60 50 F6 25 Ø [mm] B [mm] A [m] Load rating [kg] Material finishes* Quantity [pieces] CW050-2 2 CW100-2 2 7x7 50 80 F2 1 7x7 100 80 F2 1 WC-7 Product Ref. WC-1 WC-7 Ø [mm] Quantity [pieces] 1-4 1-4 1 1 WC-1 204 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.9 Catenary wire Suspension Product Ref. Ø [mm] A [mm] B [m] Load rating [kg] Material finishes* Quantity [pieces] CW100-2 CW30-3 CW50-3 CW100-3 2 3 3 3 7x7 7x7 7x7 7x7 100 30 50 100 80 190 190 190 F2 F2 F2 F2 1 1 1 1 CW30-4 CW50-4 CW100-4 4 4 4 7x7 7x7 7x7 30 50 100 350 350 350 F2 F2 F2 1 1 1 CW30-6 CW50-6 CW100-6 6 6 6 7x7 7x7 7x7 30 50 100 760 760 760 F2 F2 F2 1 1 1 SSCW100-2 SSCW30-3 SSCW50-3 SSCW100-3 SSCW30-4 SSCW50-4 SSCW100-4 2 3 3 3 4 4 4 7x7 7x7 7x7 7x7 7x7 7x7 7x7 100 30 50 100 30 50 100 80 190 190 190 350 350 350 F3 F3 F3 F3 F3 F3 F3 1 1 1 1 1 1 1 SSCW30-6 SSCW50-6 SSCW100-6 6 6 6 7x7 7x7 7x7 30 50 100 760 760 760 F3 F3 F3 1 1 1 CW30-3PVC CW50-3PVC CW100-3PVC CW30-4PVC CW50-4PVC CW100-4PVC CW30-6PVC CW50-6PVC CW100-6PVC 3 3 3 4 4 4 6 6 6 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 30 50 100 30 50 100 30 50 50 190 190 190 350 350 350 760 760 760 F2 + PVC F2 + PVC F2 + PVC F2 + PVC F2 + PVC F2 + PVC F2 + PVC F2 + PVC F2 + PVC 1 1 1 1 1 1 1 1 1 205 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.9 Suspension Suspension Product Ref. HW50 ØA [mm] B [mm] C [mm] D [mm] E [mm] F [mm] Load rating [kg] Material finishes* Quantity [pieces] 5.5 50 32 8 55 5 25 F2 10 Suspension Suspension Product Ref. ØA [mm] B [mm] C [mm] Material finishes* Quantity [pieces] CWG-23 2-3 Max 9 6.5 F2 25 CWG-4 CWG-6 SSCWG-2 4 6 2 Max 12 Max 18 Max 9 7.0 8.0 6.5 F2 F2 F3 25 25 1 SSCWG-3 SSCWG-4 SSCWG-6 3 4 6 Max 9 Max 12 Max 18 6.5 7.0 8.0 F3 F3 F3 1 1 1 Product Ref. ØA [mm] ØB [mm] Material finishes* Quantity [pieces] WT-23 WT-34 WT-6-FU 2-3 3-4 6 10 14 16 F2 F2 F2 25 25 25 SSWT-2 SSWT-34 SSWT-6 2 3-4 6 10 14 16 F3 F3 F3 1 1 1 Ø [mm] A [mm] Material finishes* Quantity [pieces] 10 12 10 12 155-245 230-325 155-245 230-325 F2 F2 F3 F3 10 10 10 10 Suspension for catenary wire Suspension Product Ref. CWT-23 CWT-46 SSCWT-23 SSCWT-46 206 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.9 Suspension Suspension Product Ref. A [mm] Ø [mm] Material finishes* Quantity [pieces] LS-32 LS-38 LS-48 LS-54 152 178 203 228 Max 32 Max 38 Max 48 Max 54 F6 F6 F6 F6 10 10 10 10 LS-60 LS-72 254 305 Max 60 Max 72 F6 F6 10 10 Girder clips for perforated band Suspension Product Ref. T [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] MM65-AH153 MM65-AH38 MM65-AH814 MM65-AH1420 NM65-AH153 NM65-AH38 NM65-AH814 NM65-AH1420 1.5-3 3-8 8-14 14-20 1.5-3 3-8 8-14 14-20 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 36 38 46 58 58 60 68 80 72 90 90 90 72 90 90 90 F8+ F8+ F8+ F8+ F8+ F8+ F8+ F8+ 25 25 25 25 25 25 25 25 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 207 2.9 Suspension for perforated band Suspension Product Ref. Ø [mm] A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] 6.5 6.5 28 28 20 42 6.3 6.3 90 90 F8+ F8+ 100 100 MM-65 NM-65 Perforated band Suspension Plastic** Galvanised 208 Product Ref. Colour Ø [mm] A [mm] B [m] Load rating [kg] Material finishes* Quantity [pieces] PLASTIC ** SP-13B SP-19B SP-27B black black black 4 6.5 7.5 13 19 27 10 10 10 37 42 90 F7 F7 F7 1 1 1 SP-13O SP-19O SP-13R-FU orange orange red 4 6.5 4 13 19 13 10 10 10 37 42 37 F7 F7 F7 1 1 1 SP-19R-FU SP-13W SP-19W GALVANISED SG-12-FU SG-18 SG-26 STAINLESS STEEL SS-12 SS-18-FU SS-26 COPPER SC-12 SC-18 red white white 6.5 4 6.5 19 13 19 10 10 10 42 37 42 F7 F7 F7 1 1 1 – – – 5 7 8 12 18 26 10 10 10 37 42 90 F2 F2 F2 1 1 1 – – – 5 7 8 12 18 26 10 10 10 43 48 100 F3 F3 F3 1 1 1 – – 5 7 12 18 10 10 16 21 F6 F6 1 1 ** Material: Plascoat PPA 571 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.9 Purlin clips for perforated band Suspension Product Ref. T [mm] A [mm] B [mm] Load rating [kg] Material finishes* Quantity [pieces] MM65-AV155 MM65-AV57 NM65-AV155 1.5-5 5-7 1.5-5 6.3 6.3 6.3 62 62 84 72 72 72 F8+ F8+ F8+ 25 25 25 5-7 6.3 84 72 F8+ 25 NM65-AV57 Metal chain Suspension KN - Stainless Steel DIN 763 KK- Electroplate DIN 5686 KG - Electroplate DIN 5685 KF - Hot Dip Galvanised DIN 5685 Product Ref. KK-20 KK-30 KG-3 KG-4 KF-3 KF-4 KN-2 KN-3 NG-4 NF-4 SH-4 SH-5 Ø [mm] A [mm] B [mm] C [m] Load rating [kg] Material finishes* Quantity [pieces] 1.8 2.8 3 4 3 4 2 3 4 4 4 5 25 39 26 32 26 32 22 26 20 20 35 45 8 12.5 12 16 12 16 8 12 – – – – 30 30 30 30 30 30 30 30 – – – – 70 190 45 80 45 80 50 120 – – 20 30 F1 F1 F1 F1 F2 F2 F3 F3 F1 F2 F1 F1 1 1 1 1 1 1 1 1 100 100 100 100 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 209 2.10 Fixing plates Miscellaneous Product Ref. CMP-400 Ø [mm] A [mm] B [mm] C [mm] Load rating [kg] Material finishes* Quantity [pieces] M8 x 25 90 45 35 45 F2 20 Speed nuts Miscellaneous Product Ref. T [mm] ØA [mm] C [mm] D [mm] E [mm] Material finishes* Quantity [pieces] DM-6T XM-6 2.5-4 – M6 M6 12.6 10.0 25 32 16 – F1 F8+ 100 100 210 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.10 Miscellaneous Miscellaneous Product Ref. UM-26 UM-44 UM-50 UM-67 ØA [mm] ØB [mm] C [mm] D [mm] Load rating [kg] Material finishes* Quantity [pieces] 6.5 6.5 6.5 6.5 4.6 – 4.6 – 26 44 50 67 26 26 26 – 90 90 70 90 F2 F8+ F2 F8+ 100 100 100 100 Miscellaneous Miscellaneous Product Ref. Ø [mm] A [mm] B [mm] C [mm] D [mm] E [mm] Load rating [kg] Material finishes* Quantity [pieces] A100 8.75 25 34 42 5 10 40 F1 100 211 * See page 150 for material finishes Thomas & Betts • www.tnb-europe.com 2.10 Merchandiser Unit Miscellaneous Product Ref. EKLIPSUNIT Product Ref. Included Description Complete merchandiser unit Quantity [number of packages] AH38-GM1926 AH814-GM1926 2 2 AV155-AM6T AV155-AM10T 2 2 FC-11 PPAH38 PPAH814 PPAV155 PPFH65 PPJHX16S PPECS89 PPECS1011 PPECS1214 2 4 4 4 4 4 4 4 4 PPECS1519 PPECS2024 PPECM89 PPECM1011 4 4 4 4 PPECM2024 PPECL89 PPECL1011 4 4 4 PPECL1214 PPECL1519 PPECL2024 4 4 4 212 Thomas & Betts • www.tnb-europe.com 2.10 Merchandiser Unit Miscellaneous Product Ref. Quantity [pieces] Product Ref. Quantity [pieces] PPECS89 25 AH38-GM1926 25 PPECS1011 PPECS1214 25 25 AH814-GM1926 25 PPECS1519 PPECS2024 PPECM89 25 25 25 Product Ref. PPECM1011 PPECM1214 25 25 PPAH38 PPAH814 PPECM1519 PPECM2024 PPECL89 PPECL1011 PPECL1214 PPECL1519 PPECL2024 25 25 25 25 25 25 25 Product Ref. PPJHX16S Product Ref. PPFH65 Product Ref. PPAV155 Product Ref. FC-11 Quantity [pieces] 25 25 Quantity [pieces] 25 Quantity [pieces] 25 Quantity [pieces] 25 Quantity [pieces] 25 Product Ref. Quantity [pieces] AV155-AM6T 25 AV155-AM10T 25 213 Thomas & Betts • www.tnb-europe.com 3.1 Shrink-Kon ® To insulate and protect cables 214 Thomas & Betts • www.tnb-europe.com 3.1 INSULATION SYSTEMS 3.1 HEAT SHRINK TECHNOLOGIES 214 Selection guide 218 Thin wall heat shrink tubing 220 Product reference structure 220 Type PLG - HSB boxes 221 Type PLG - flexible 222 Type PLG - pre-cut bags 224 Shrink-Kon Set 225 Type CMP - dual listed 226 Type MLP - flexible for high specifications 227 Type GYS - flexible green and yellow 229 ® Type GYS - HSB boxes 230 Type PIG - very flexible for highly contoured components 231 Type PIG - HSB boxes 232 Type PKG - flexible for moist environments 233 Type PKG - HSB boxes 235 Type KYN - semi-rigid transparent 236 Type VIT - highly flexible, flame retardant 237 Type ZHFR - flexible, halogen free & flame retardant 238 Type SSB - Shrink-Shield 239 Medium & thick wall heat shrink tubing and tooling 240 Type TBM - rated for 600V, 90°C continuous use 240 Type TBW - rated for 600V, 90°C continuous use 241 Low voltage kits up to 600V 242 Type TEB - cable breakouts 243 Type TEC - end caps 244 TBTA-ZH - self amalgamating tape 245 Hot Air Tool 246 Technical Information 247 3.2 RESIN TECHNOLOGIES 248 215 Thomas & Betts • www.tnb-europe.com 3.1 Shrink-Kon ® Heat shrink technologies Thomas & Betts has you covered when it comes to insula- Shrink-Kon® Thin Wall Tubing tion! Manufactured from crosslinked Polyolefin, these products are • Easy to use used to insulate bare Sta-Kon® and Color Keyed® connectors and • Heat shrinkable splices. They also provide a degree of strain relief and may be • Heavy, medium, and thin walls products used to harness wires. Available in cut pieces or reels. Featured Products Include: • Single wall non-lined 2:1 and 3:1 thin wall tubing • 3:1 and 4:1 dual wall adhesive lined thin-wall PKG series provides 216 excellent flexibility with environmental sealing capability Thomas & Betts • www.tnb-europe.com 3.1 Protect against moisture, corrosion, and abrasion! • Transparent heat shrink tubing for use on power connections and data connections • Zero Halogen and flame retardant version for use in contained areas Thick Wall Shrink-Kon® Heat-Shrinkable Insulators When it comes to moisture-proofing connections and terminations, Thomas & Betts’s heat-shrinkable tubing, cable breakouts and end caps have proven themselves over years of service to the industry. Made of thermally stabilized cross-linked polyolefin, these Shrink-Kon® Medium Wall Tubing heat-shrinkable insulators can be used over lead, steel, aluminum, More flexible than heavy-wall products, with excellent resistance copper, standard plastic, and elastomeric insulating materials. to impact and abrasion. Thomas & Betts heat-shrinkable insulators are designed to be easy • Seals and protects cable splices and terminations to use. They provide an appropriate level of insulation and abrasion • Thermoplastic adhesive liner guarantees complete environmen- protection. tal protection and insulation Thomas & Betts • www.tnb-europe.com 217 3.1 Selection guide Heat shrink technologies Product type General description Typical application PLG/ PLG in HSB Boxes Multipurpose tube in flexible polyolefin General purpose, flexible heat shrink tubing for the protection, insulation and bundling of cables CMP Multipurpose tube in flexible polyolefin-Dual listed Typical applications are mechanical and electrical insulation, corrosion protection, bundling, mechanical protection and much more MLP Multipurpose tube in flexible polyolefin-Dual listed GYS/ GYS in HSB Boxes Striped green and yellow, Flexible polyolefin Typical applications are insulation, corrosion protection, component strain relief and connections in applications requiring the highest specifications (e.g. aeronautical and military) For identifying and marking earthing connectors and cables PIG/ PIG in HSB Boxes Very flexible polyolefin, High shrink ratio For highly contoured components with large diameter variations. Green and yellow for earthing applications PKG/ PKG in HSB Boxes Flexible polyolefin, High shrink ratio, adhesive bonds to plastics, rubber, neoprene, steel and polyethylene Adhesive-lined heat shrink tubing ideal for a moisture-resistant insulation KYN High specifications, semi-rigid Kynar®* heat shrink tubing with excellent mechanical and electrical insulation performance High flexibility Viton®** fluoroelastomer for enhanced protection in extreme electrical, chemical and thermal environments Zero halogen, low smoke, flexible heat shrink tubing Ideal for specific applications where mechanical and chemical protection are required. Enables see through inspections SSB Insulation and shielding in one process Inner aluminium layer and silver coloured outer PVC/Polyester layer Typical applications including shielding of both power and signal cables to reduce EMI radiation and susceptibility TBM Medium heat shrink tubing ideal for the protection of cable joints and terminations in low voltage power applications Thick wall heat shrink ideal for underground low voltage power applications and terminations For a variety of low voltage applications where lighter weight and greater flexibility are important VIT ZHFR TBW 218 Its specificity make it the product of choice for heavy-duty conditions e.g. sensors in vehicle engine compartments Particularly recommended for use in contained areas and with Halogen free wires and cables This heavy wall product provides maximum reliability for insulating and protecting cable joints VMS (Low voltage kits) Medium and heavy wall cable jointing kit for polymeric insulated cables Low voltage jointing applications TEB Medium and heavy wall adhesive lined heat shrink cable breakouts To insulate and seal low voltage cable crutches TEC Medium and heavy wall adhesive lined heat shrink end caps To seal and protect cable-ends against the ingress of moisture and contamination TBTA-ZH (Self amalgamating tape) Self-amalgamating tape which provides a thick insulating layer Flawless electrical stability and for long term resistance to moisture penetration * Kynar® is a registered trademark of ATOFINA ** Viton® is a registered trademark of DuPont de Nemours Thomas & Betts • www.tnb-europe.com 3.1 Characteristics Shrink ratio Temperature range Flame rating Single wall 2:1 -55°C to +125°C Flame retardant*** Single wall 2:1 -55°C to +125°C Flame retardant*** UL, CSA 226 Single wall 2:1 -55°C to +135°C Flame retardant*** UL, CSA, MIL 227 Single wall 2:1 -55°C to +135°C Flame retardant MIL 229 Single wall 3:1 -55°C to +135°C Flame retardant*** MIL 231 Dual wall 3:1 and 4:1 -55°C to +110°C (outer jacket) Flame retardant*** Non polyolefin: crosslinked polyvinylidene fluoride (Kynar®*) 2:1 -55°C to +175°C High flame retardancy MIL 236 Non polyolefin: crosslinked fluoroelastomer (Viton®**) 2:1 -55°C to +220°C High flame retardancy MIL 237 Single wall 2:1 -40°C to +105°C Flame retardant DEF STAN 238 Dual wall 2:1 -10°C to +125°C - 239 Medium wall 3:1 -55°C to +110°C Non Flame retardant 240 Thick wall 3:1 -55°C to +110°C Non Flame retardant 241 Medium and thick wall 3:1 -55°C to +110°C Non Flame retardant 242 Medium and thick wall >2:1 -55°C to +100°C Non Flame retardant 243 Medium and thick wall >2:1 -55°C to +100°C Non Flame retardant 244 EPR based tape 1:3 -55°C to +105°C Flame retardant 245 * Kynar® is a registered trademark of ATOFINA ** Viton® is a registered trademark of DuPont de Nemours *** except transparent version Thomas & Betts • www.tnb-europe.com Certification(s) Page 221 233 219 3.1 Product reference structure Thin wall heat shrink tubing Example: Expanded diameter as supplied in thousandths of an inch XXXX PLG 1000 Type of heat shrink PLG = CMP = MLP = GYS = PIG = PKG = KYN = VIT = ZHFR = flexible Dual listed flexible for high specifications flexible green and yellow very flexible for highly contoured components flexible for moist environments semi-rigid transparent highly flexible, flame retardant flexible, halogen free & flame retardant 0 A Colour Packaging type* 0 = black (standard) 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white C = transparent E = green / yellow A B BG C D E = 1,22 m cut lengths = reels = reels = 0,6 m cut lengths = box = mini-reels * Not necessary for PLGHSB boxes See product page for colour availability 220 Thomas & Betts • www.tnb-europe.com 3.1 Type PLG - HSB boxes Thin wall heat shrink tubing • PLG heat shrink tubing in a compact, handy sized box used for electrical maintenance and repair • Convenient amount of heat shrink, for small users • Offered in 10 sizes to cover a heat shrink range from Ø 1.2 mm to Ø 25.4 mm • Stackable boxes for easy storage • Flexible, rapid shrinkage, non-melting for effective electrical insulation • Flame retardant • Available colours: see below (see page 220 for product reference structure) Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Product Ref. Thin 2:1 Single wall -55°C to +125°C +110°C Crosslinked polyolefin IP60 Black Silicone, Cadmium and Lead free Transparent version: Halogen free Expanded diameter as supplied D [inch] [mm] HSB46 HSB63 HSB93 HSB125 HSB187 3 HSB250 HSB375 HSB500 1 HSB750 HSB1000 /64 /16 3 /32 1 /8 3 /16 2:1 z Expanded w d D Recovered Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per box [m] 1.2 1.6 2.4 3.2 4.7 0.6 0.8 1.2 1.6 2.4 0.20 0.20 0.25 0.25 0.25 0.4 0.4 0.5 0.5 0.5 12.0 12.0 11.5 11.5 9.5 /4 /8 1 /2 6.4 9.5 12.7 3.2 4.7 6.4 0.30 0.30 0.30 0.6 0.6 0.7 7.5 6.5 6.0 3 19.1 25.4 9.5 12.7 0.40 0.45 0.7 0.8 5.0 3.3 1 3 /4 1 For other colours add colour suffix to Product Reference: 1 = brown, 2 = red, 4 = yellow, 5 = green, 6 = blue, 8 = grey, 9 = white and C = transparent 221 Thomas & Betts • www.tnb-europe.com 3.1 Type PLG - flexible Thin wall heat shrink tubing • Multi-purpose use for insulation, bundling, identification, strain relief and much more • Heat shrink tubing with 14 nominal diameters to enclose components from Ø 1.2 mm to Ø 101.6 mm • Flame retardant • Flexible, rapid shrinkage, non melting for effective electrical insulation • Available colours: see below (see page 220 for product reference structure) • Special colours available on request Technical Information 2:1 Expanded z w d D Recovered Product Ref. Expanded diameter as supplied D [inch] [mm] Thin 2:1 Single wall -55°C to +125°C +110°C Crosslinked polyolefin IP60 Black Silicone, Cadmium and Lead free Transparent version: Halogen free Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Total length per box Quantity per box [m] [pieces 1.22m] 1.2 1.6 2.4 3.2 4.7 6.4 0.6 0.8 1.2 1.6 2.4 3.2 0.20 0.20 0.25 0.25 0.25 0.30 0.4 0.4 0.5 0.5 0.5 0.6 30.5 30.5 30.5 30.5 30.5 30.5 25 25 25 25 25 25 /8 /2 3 /4 9.5 12.7 19.1 4.8 6.4 9.5 0.30 0.40 0.40 0.6 0.7 0.7 30.5 30.5 12.2 25 25 10 1 1 1/2 2 3 4 25.4 38.0 50.8 76.2 101.6 12.7 19.0 25.4 38.1 50.8 0.45 0.50 0.55 0.65 0.70 0.8 1.0 1.1 1.3 1.4 12.2 6.1 6.1 2.4 1.2 10 5 5 2 1 PLG46-0-A PLG63-0-A PLG93-0-A PLG125-0-A PLG187-0-A PLG250-0-A 3 PLG375-0-A PLG500-0-A PLG750-0-A 3 PLG1000-0-A PLG1500-0-A PLG2000-0-A PLG3000-0-A PLG4000-0-A Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties /64 /16 3 /32 1 /8 3 /16 1 /4 1 1 For other colours add colour suffix to Product Reference: 0 = black, 1 = brown, 2 = red, 4 = yellow, 5 = green, 6 = blue, 8 = grey, 9 = white and C = transparent 222 Thomas & Betts • www.tnb-europe.com 3.1 Type PLG - flexible Thin wall heat shrink tubing • Multi-purpose use for insulation, bundling, identification, strain relief and much more • Heat shrink tubing with 14 nominal diameters to enclose components from Ø 1.2 mm to Ø 101.6 mm • Flame retardant • Flexible, rapid shrinkage, non-melting for effective electrical insulation • Available colours: see below (see page 220 for product reference structure) • Special colours available on request Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Product Ref. Thin 2:1 Single wall -55°C to +125°C +110°C Crosslinked polyolefin IP60 Black Silicone, Cadmium and Lead free Transparent version: Halogen free Expanded diameter as supplied D [inch] [mm] 2:1 z Expanded w d D Recovered Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per reel mini-reel [m] [m] PLG46-0-E 3 1.2 0.6 0.20 0.4 – 150 PLG63-0-E PLG93-0-E PLG125-0-E PLG187-0-B PLG187-0-E PLG250-0-B PLG250-0-E 1 1.6 2.4 3.2 4.7 4.7 6.4 6.4 0.8 1.2 1.6 2.4 2.4 3.2 3.2 0.20 0.25 0.25 0.25 0.25 0.30 0.30 0.4 0.5 0.5 0.5 0.5 0.6 0.6 – – – 300 – 300 – 150 150 150 – 75 – 75 PLG375-0-B PLG375-0-E PLG500-0-B 3 9.5 9.5 12.7 4.8 4.8 6.4 0.30 0.30 0.40 0.6 0.6 0.7 150 – 100 – 75 – PLG500-0-E PLG750-0-B PLG750-0-E PLG1000-0-B PLG1000-0-E PLG1500-0-B PLG1500-0-E PLG2000-0-B PLG2000-0-E PLG3000-0-B PLG4000-0-B 1 12.7 19.1 19.1 25.4 25.4 38.1 38.1 50.8 50.8 76.2 101.6 6.4 9.5 9.5 12.7 12.7 19.0 19.0 25.4 25.4 38.1 50.8 0.40 0.40 0.40 0.45 0.45 0.50 0.50 0.55 0.55 0.65 0.70 0.7 0.7 0.7 0.8 0.8 1.0 1.0 1.1 1.1 1.3 1.4 – 50 – 50 – 50 – 50 – 25 25 50 – 30 – 30 – 30 – 30 – – /64 /16 3 /32 1 /8 3 /16 3 /16 1 /4 1 /4 /8 /8 1 /2 3 /2 /4 3 /4 1 1 1 1/2 1 1/2 2 2 3 4 3 For other colours add colour suffix to Product Reference: 0 = black, 1 = brown, 2 = red, 4 = yellow, 5 = green, 6 = blue, 8 = grey, 9 = white and C = transparent Thomas & Betts • www.tnb-europe.com 223 3.1 Type PLG - pre-cut bags Thin wall heat shrink tubing • The Shrink-Kon® Pre-cut packs of PLG heat shrink are available to replenish the Shrink-Kon® Set or for use on displays • 9 different expanded diameters • 6 different colours • Packed in small quantities • Flexible, rapid shrinkage, non-melting for effective electrical insulation • Flame retardant • Available colours: see below (see page 220 for product reference structure) Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Other properties 2:1 Expanded z w d D Recovered Product Ref. 224 Expanded diameter as supplied D [inch] [mm] Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Thin 2:1 Single wall -55°C to +125°C +110°C Crosslinked polyolefin IP60 Silicone, Cadmium and Lead free Transparent version: Halogen free Colour Length Quantity [cm] [pieces] PLG 63-0-5R 1 1.6 0.8 0.20 0.4 Black 5 50 PLG 63-C-5R PLG 93-0-5R PLG 93-C-5R PLG125-9-10R PLG125-4-10R PLG125-C-10R PLG125-0-10R 1 /16 3 /32 3 /32 1 /8 1 /8 1 /8 1 /8 1.6 2.4 2.4 3.2 3.2 3.2 3.2 0.8 1.2 1.2 1.6 1.6 1.6 1.6 0.20 0.25 0.25 0.25 0.25 0.25 0.25 0.4 0.5 0.5 0.5 0.5 0.5 0.5 Transparent Black Transparent White Yellow Transparent Black 5 5 5 10 10 10 10 50 50 50 25 25 25 25 PLG187-0-10R PLG187-6-5R PLG187-4-5R 3 4.8 4.8 4.8 2.4 2.4 2.4 0.25 0.25 0.25 0.5 0.5 0.5 Black Blue Yellow 10 5 5 25 40 40 PLG187-C-5R PLG250-6-10R PLG250-0-10R PLG250-9-5R PLG250-4-5R PLG375-0-10R PLG375-6-10R PLG500-2-10R PLG500-0-18R PLG750-6-10R PLG750-0-18R PLG1000-0-18R 3 4.8 6.4 6.4 6.4 6.4 9.5 9.5 12.7 12.7 19.1 19.1 25.4 2.4 3.2 3.2 3.2 3.2 4.7 4.7 6.4 6.4 9.5 9.5 12.7 0.25 0.30 0.30 0.30 0.30 0.30 0.30 0.40 0.40 0.40 0.40 0.45 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.7 0.7 0.7 0.7 0.8 Transparent Blue Black White Yellow Black Blue Red Black Blue Black Black 5 10 10 5 5 10 10 10 18 10 18 18 40 20 20 40 40 15 15 15 8 10 6 3 /16 /16 /16 3 /16 3 /16 /4 1 /4 1 /4 1 /4 3 /8 3 /8 1 /2 1 /2 3 /4 3 /4 1 1 Other dimensions or colours available upon request. Thomas & Betts • www.tnb-europe.com 3.1 Shrink-Kon ® Set Thin wall heat shrink tubing • A kit comprising PLG heat shrink with or without hot air tool in a handy carry case • Maintenance and repair, research and development, small series manufacture and much more • 9 different expanded diameters • 6 different colours • 23 types • Flame retardant • Case made from shock-resistant plastic • All types available in refill packages • Product Ref.: SK-1400GTG (with GR121) • Product Ref.: SK-1400GTG-UK (with GR321) • Product Ref.: SK-1400G (without hot air tool) See page 246 for tooling specifications Technical Information z 2:1 Expanded w Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Other properties Set contents Product Ref. d Thin 2:1 Single wall -55°C to +125°C +110°C Crosslinked polyolefin IP60 Silicone, Cadmium and Lead free Transparent version: Halogen free Expanded diameter as supplied D [inch] [mm] Fully recovered diameter d [mm] D Recovered Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Colour Length Quantity [cm] [pieces] PLG63-0 PLG63-C PLG93-C PLG93-0 PLG125-C 1 /16 /16 3 /32 3 /32 1 /8 1.6 1.6 2.4 2.4 3.2 0.8 0.8 1.2 1.2 1.6 0.20 0.20 0.25 0.25 0.25 0.4 0.4 0.5 0.5 0.5 Black Transparent Transparent Black Transparent 5 5 5 10 10 20 20 20 15 15 PLG125-4 PLG125-9 PLG125-0 1 3.2 3.2 3.2 1.6 1.6 1.6 0.25 0.25 0.25 0.5 0.5 0.5 Yellow White Black 10 10 10 10 10 12 PLG187-C PLG187-4 PLG187-6 PLG187-0 PLG250-4 PLG250-6 PLG250-9 PLG250-0 PLG375-6 PLG375-0 PLG500-2 PLG500-0 PLG750-6 PLG750-0 PLG1000-0 3 4.8 4.8 4.8 4.8 6.4 6.4 6.4 6.4 9.5 9.5 12.7 12.7 19.1 19.1 25.4 2.4 2.4 2.4 2.4 3.2 3.2 3.2 3.2 4.8 4.8 6.4 6.4 9.5 9.5 12.7 0.25 0.25 0.25 0.25 0.30 0.30 0.30 0.30 0.30 0.30 0.40 0.40 0.40 0.40 0.45 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.7 0.7 0.7 0.7 0.8 Transparent Yellow Blue Black Yellow Blue White Black Blue Black Red Black Blue Black Black 5 5 5 10 5 10 5 10 10 18 10 18 10 18 18 10 10 20 12 16 12 16 10 10 4 6 4 4 4 3 1 /8 /8 1 /8 1 /16 /16 3 /16 3 /16 1 /4 1 /4 1 /4 1 /4 3 /8 3 /8 1 /2 1 /2 3 /4 3 /4 1 3 Thomas & Betts • www.tnb-europe.com 225 3.1 Type CMP - dual listed Thin wall heat shrink tubing • Typical applications are mechanical and electrical insulation, corrosion protection, bundling, mechanical protection and much more • Internal diameters from 1.2 mm to 51 mm • Flame retardant • Flammability per UL 224 • The tubing is marked • Available colours: see below (see page 220 for product reference structure) Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties * E79546 2:1 702106 z Expanded w d D Thin 2:1 Single wall -55°C to +125°C +110°C Crosslinked polyolefin IP60 Black Silicon, Cadmium and Lead free Transparent version: Halogen free Recovered Product Ref. 226 Expanded diameter as supplied D [inch] [mm] Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per reel Total length per box Quantity per box [m] [m] [pieces 1.22m] CMP46-0-A 3 1.2 0.6 0.20 0.4 – 30.5 25 CMP46-0-BG CMP63-0-A CMP63-0-BG CMP93-0-A CMP93-0-BG CMP125-0-A CMP125-0-BG 3 /64 1 /16 1 /16 3 /32 3 /32 1 /8 1 /8 1.2 1.6 1.6 2.4 2.4 3.2 3.2 0.6 0.8 0.8 1.2 1.2 1.6 1.6 0.20 0.20 0.20 0.25 0.25 0.25 0.25 0.4 0.4 0.4 0.5 0.5 0.5 0.5 300 – 300 – 300 – 300 – 30.5 – 30.5 – 30.5 – – 25 – 25 – 25 – CMP187-0-A CMP187-0-BG CMP250-0-A 3 4.7 4.7 6.4 2.4 2.4 3.2 0.25 0.25 0.30 0.5 0.5 0.6 – 300 – 30.5 – 30.5 25 – 25 CMP250-0-BG CMP375-0-A CMP375-0-BG CMP500-0-A CMP500-0-BG CMP750-0-A CMP750-0-BG CMP1000-0-A CMP1000-0-BG CMP1500-0-BG CMP2000-0-BG 1 6.4 9.5 9.5 12.7 12.7 19.1 19.1 25.4 25.4 38.0 51.0 3.2 4.8 4.8 6.4 6.4 9.5 9.5 12.7 12.7 19.0 25.4 0.30 0.30 0.30 0.30 0.30 0.40 0.40 0.45 0.45 0.50 0.55 0.6 0.6 0.6 0.7 0.7 0.7 0.7 0.8 0.8 1.0 1.1 300 – 150 – 100 – 50 – 50 50 50 – 30.5 – 30.5 – 12.2 – 12.2 – – – – 25 – 25 – 10 – 10 – – – /64 /16 /16 1 /4 3 /4 /8 3 /8 1 /2 1 /2 3 /4 3 /4 1 1 1 1/2 2 3 * Transparent version not UL recognized For other colours add colour suffix to Product Reference: 0 = black, 1 = brown, 2 = red, 4 = yellow, 5 = green, 6 = blue, 8 = grey, 9 = white and C = transparent Thomas & Betts • www.tnb-europe.com 3.1 Type MLP - flexible for high specifications Thin wall heat shrink tubing • Typical applications are insulation, corrosion protection, component strain relief and connections in applications requiring the highest specifications (e.g. aeronautical and military applications) • Internal diameters from 1.2 mm to 25.4 mm • Dual Listed • Meets MIL-DTL-23053/5 requirements, Class 1 and Class 2 • Weather UV-resistant • Good chemical resistance • Flame retardant • Available colours: see below (see page 220 for product reference structure) Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Thin 2:1 Single wall -55°C to +135°C +90°C Crosslinked polyolefin IP60 Black Silicone, Cadmium and Lead free Transparent version: Halogen free E79546 702106 2:1 z Expanded w d D Recovered Product Ref. Expanded diameter as supplied D [inch] [mm] Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Total length per box Quantity per box [m] [pieces 1.22m] MLP46-0-A MLP63-0-A MLP93-0-A MLP125-0-A 3 /64 /16 3 /32 1 /8 1.2 1.6 2.4 3.2 0.6 0.8 1.2 1.6 0.20 0.20 0.25 0.25 0.4 0.4 0.5 0.5 30.5 30.5 30.5 30.5 25 25 25 25 MLP187-0-A MLP250-0-A MLP375-0-A 3 4.7 6.4 9.5 2.4 3.2 4.8 0.25 0.30 0.30 0.5 0.6 0.6 30.5 30.5 30.5 25 25 25 MLP500-0-A MLP750-0-A MLP1000-0-A 1 12.7 19.1 25.4 6.4 9.5 12.7 0.30 0.40 0.45 0.7 0.7 0.8 30.5 12.2 12.2 25 10 10 1 /16 /4 3 /8 1 /2 /4 1 3 For other colours add colour suffix to Product Reference: 0 = black, 1 = brown, 2 = red, 4 = yellow, 5 = green, 6 = blue, 8 = grey, 9 = white and C = transparent 227 Thomas & Betts • www.tnb-europe.com 3.1 Type MLP - flexible for high specifications Thin wall heat shrink tubing • Typical applications are insulation, corrosion protection, component strain relief and connections in applications requiring the highest specifications (e.g. aeronautical and military applications) • Internal diameters from 1.2 mm to 25.4 mm • Dual Listed • Meets MIL-DTL-23053/5 requirements, Class 1 and Class 2 • Weather UV-resistant • Good chemical resistance • Flame retardant • Available colours: see below (see page 220 for product reference structure) Technical Information E79546 Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties 702106 z 2:1 Expanded w d D Thin 2:1 Single wall -55°C to +135°C +90°C Crosslinked polyolefin IP60 Black Silicone, Cadmium and Lead free Transparent version: Halogen free Recovered Product Ref. MLP46-0-BG MLP63-0-BG MLP93-0-BG MLP125-0-BG MLP187-0-BG MLP250-0-BG MLP375-0-BG MLP500-0-BG MLP750-0-BG MLP1000-0-BG Expanded diameter as supplied D [inch] [mm] 3 Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per reel [m] /64 /16 3 /32 1.2 1.6 2.4 0.6 0.8 1.2 0.20 0.20 0.25 0.4 0.4 0.5 300 300 300 1 3.2 4.7 6.4 1.6 2.4 3.2 0.25 0.25 0.30 0.5 0.5 0.6 300 300 300 9.5 12.7 19.1 25.4 4.8 6.4 9.5 12.7 0.30 0.30 0.40 0.45 0.6 0.7 0.7 0.8 150 100 50 50 1 /8 /16 1 /4 3 3 /8 /2 3 /4 1 1 For other colours add colour suffix to Product Reference: 0 = black, 1 = brown, 2 = red, 4 = yellow, 5 = green, 6 = blue, 8 = grey, 9 = white and C = transparent 228 Thomas & Betts • www.tnb-europe.com 3.1 Type GYS - flexible green and yellow Thin wall heat shrink tubing • For identifying and marking earthing connectors and cables • Mechanical and electrical insulation, corrosion protection • Internal diameters from 3.2 mm to 25.4 mm • Flame retardant • Meets MIL-DTL-23053/5 requirements, Class 1 and Class 2 (see page 220 for product reference structure) Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Thin 2:1 Single wall -55°C to +135°C +90°C Crosslinked polyolefin IP60 Green / Yellow striped Silicone, Cadmium and Lead free 2:1 z Expanded w d D Recovered Product Ref. Expanded diameter as supplied D [inch] [mm] 1 Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per mini-reel Total length per box Quantity per box [m] [m] [pieces 1.22m] 3.2 3.2 4.8 4.8 6.4 6.4 1.6 1.6 2.4 2.4 3.2 3.2 0.25 0.25 0.25 0.25 0.32 0.32 0.51 0.51 0.51 0.51 0.64 0.64 – 150 – 75 – 75 30.5 – 30.5 – 30.5 – 25 – 25 – 25 – GYS125-E-A GYS125-E-E GYS187-E-A GYS187-E-E GYS250-E-A GYS250-E-E /8 /8 3 /16 3 /16 1 /4 1 /4 GYS375-E-A GYS375-E-E GYS500-E-A 3 /8 /8 1 /2 9.5 9.5 12.7 4.8 4.8 6.4 0.32 0.32 0.32 0.64 0.64 0.64 – 75 – 30.5 – 30.5 25 – 25 GYS500-E-E GYS750-E-A GYS750-E-E GYS1000-E-A GYS1000-E-E 1 12.7 19.1 19.1 25.4 25.4 6.4 9.5 9.5 12.7 12.7 0.32 0.38 0.38 0.45 0.45 0.64 0.76 0.76 0.89 0.89 50 – 30 – 30 – 12.2 – 12.2 – – 10 – 10 – 1 3 /2 /4 3 /4 1 1 3 229 Thomas & Betts • www.tnb-europe.com 3.1 Type GYS - HSB boxes Thin wall heat shrink tubing • • • • For identifying and marking earthing connectors and cables GYS heat shrink in a compact, handy sized box Convenient amount of heat shrink, for small users Offered in 7 sizes to cover a heat shrink range from 3.2 mm to 25.4 mm diameters • Stackable boxes for easy storage • Flame retardant • Meets MIL-DTL-23053/5 requirements, Class 1 and Class 2 • Mechanical and electrical insulation, corrosion protection (see page 220 for product reference structure) Technical Information 2:1 Expanded z Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties w d D Recovered Product Ref. GYS125-E-D GYS187-E-D GYS250-E-D GYS375-E-D GYS500-E-D GYS750-E-D GYS1000-E-D Expanded diameter as supplied D [inch] [mm] 1 Thin 2:1 Single wall -55°C to +135°C +90°C Crosslinked polyolefin IP60 Green / Yellow striped Silicone, Cadmium and Lead free Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per box [m] /8 /16 1 /4 3 /8 1 /2 3.2 4.8 6.4 9.5 12.7 1.6 2.4 3.2 4.8 6.4 0.25 0.25 0.32 0.32 0.32 0.51 0.51 0.64 0.64 0.64 11.5 9.5 7.5 6.5 6.0 3 19.1 25.4 9.5 12.7 0.38 0.45 0.76 0.89 5.0 3.3 3 /4 1 230 Thomas & Betts • www.tnb-europe.com 3.1 Type PIG - very flexible for highly contoured components Thin wall heat shrink tubing • Heat shrink tubing to enclose highly contoured components with large diameter variations. Provides mechanical and electrical protection • Meets UL 224 requirements • Internal diameters from 1.6 mm to 40 mm • Excellent mechanical strength • Resistant to common fluids and solvents • Flame retardant • Meets MIL-DTL-23053/5 requirements, Class 1 and Class 2 (except green / yellow version) • Available colours: see below (see page 220 for product reference structure) • Special colours available on request Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Product Ref. Thin 3:1 Single wall -55°C to +135°C +90°C Crosslinked polyolefin IP60 Black Silicone, Cadmium and Lead free Transparent version: Halogen free Expanded diameter as supplied D [inch] [mm] z 3:1 Expanded w d D Recovered Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per reel 1.6 3.2 4.5 0.5 1.0 1.5 0.15 0.18 0.20 0.45 0.55 0.60 300 300 300 [m] PIG0150-0-B* PIG0301-0-B* PIG0451-0-B 1 PIG0602-0-B PIG0903-0-B PIG1204-0-B 1 /4 /8 1 /2 6.4 9.5 12.7 2.0 3.0 4.0 0.22 0.25 0.25 0.65 0.75 0.75 300 150 100 PIG1806-0-B PIG2408-0-B PIG4013-0-B 3 19.0 25.4 40.0 6.0 8.0 13.0 0.27 0.33 0.38 0.80 1.00 1.15 50 50 50 /16 /8 3 /16 1 3 /4 1 1 1/2 * Not available in green / yellow For other colours add colour suffix to Product Reference: 0 = black, 1 = brown, 2 = red, 4 = yellow, 6 = blue, 8 = grey, 9 = white, C = transparent and E = green / yellow striped 231 Thomas & Betts • www.tnb-europe.com 3.1 Type PIG - HSB boxes Thin wall heat shrink tubing 3:1 Expanded z • PIG heat shrink in a compact, handy sized box • Workshop, installation, laboratory and much more • Heat shrink tubing to enclose highly contoured components with large diameter variations. Provides mechanical and electrical protection • Convenient amount of heat shrink, for small users • Offered in 8 sizes to cover a heat shrink range from Ø 1.6 mm to Ø 25.4 mm • Stackable boxes for easy storage • Meets UL 224 requirements • Excellent mechanical strength • Resistant to common fluids and solvents • Flame retardant • Meets MIL-DTL-23053/5 requirements, Class 1 and Class 2 (except green / yellow version) • Available colours: see below (see page 220 for product reference structure) • Special colours available on request w d Technical Information D Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Recovered Product Ref. Expanded diameter as supplied D [inch] [mm] Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Thin 3:1 Single wall -55°C to +135°C +90°C Crosslinked polyolefin IP60 Black Silicone, Cadmium and Lead free Transparent version: Halogen free Wall thickness after shrinking w [mm] Length per box [m] PIG0150-0-D* 1 1.6 0.5 0.15 0.45 10.5 PIG0301-0-D* PIG0451-0-D PIG0602-0-D PIG0903-0-D PIG1204-0-D PIG1806-0-D PIG2408-0-D 1 3.2 4.5 6.4 9.5 12.7 19.0 25.4 1.0 1.5 2.0 3.0 4.0 6.0 8.0 0.18 0.20 0.22 0.25 0.25 0.27 0.33 0.55 0.60 0.65 0.75 0.75 0.80 1.00 10.0 9.0 7.0 6.0 5.5 4.5 3.3 /16 /8 3 /16 1 /4 3 /8 1 /2 3 /4 1 * Not available in green/yellow For other colours add colour suffix to Product Reference: 0 = black, 1 = brown, 2 = red, 4 = yellow, 6 = blue, 8 = grey, 9 = white, C = transparent and E = green / yellow striped 232 Thomas & Betts • www.tnb-europe.com 3.1 Type PKG - flexible for moist environments Thin wall heat shrink tubing • Crosslinked modified Polyolefin with thermoplastic adhesive lining • Particularly suitable for corrosion and damp protected casings as well as highly contoured components • Flame retardant • Moisture resistant, good chemical resistance • High mechanical stability • The high shrink ratio and flexibility of this range allows the user maximum coverage with minimal parts • The adhesive lining bonds to plastic, rubber, neoprene, steel and polyethylene • Available colours: see below (see page 220 for product reference structure) Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Product Ref. 3:1 Thin 3:1 Dual wall -55°C to +110°C (outer jacket) +95°C Crosslinked polyolefin with adhesive lining IP65 Black Silicone, Cadmium and Lead free z Expanded w d D Recovered Expanded diameter as supplied D [mm] Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per reel Total length per bag Quantity per bag [m] [m] [pieces 0.6 m] PKG0301-0-B PKG0301-0-C PKG0602-0-B PKG0602-0-C PKG0903-0-B 3.0 3.0 6.0 6.0 9.0 1.0 1.0 2.0 2.0 3.0 0.4 0.4 0.5 0.5 0.5 1.0 1.0 1.0 1.0 1.4 300 – 300 – 150 – 12.0 – 9.0 – – 20 – 15 – PKG0903-0-C PKG1204-0-B PKG1204-0-C 9.0 12.0 12.0 3.0 4.0 4.0 0.5 0.5 0.5 1.4 1.8 1.8 – 100 – 6.0 – 5.4 10 – 9 PKG1806-0-B PKG1806-0-C PKG2408-0-B PKG2408-0-C PKG4013-0-B PKG4013-0-C 18.0 18.0 24.0 24.0 40.0 40.0 6.0 6.0 8.0 8.0 13.0 13.0 0.6 0.6 0.7 0.7 0.7 0.7 2.2 2.2 2.5 2.5 2.5 2.5 50 – 50 – 30 – – 3.6 – 3.0 – 2.4 – 6 – 5 – 4 For other colours add colour suffix to Product Reference: 0 = black and C = transparent 233 Thomas & Betts • www.tnb-europe.com 3.1 Type PKG - flexible for moist environments Thin wall heat shrink tubing • Crosslinked modified Polyolefin with thermoplastic adhesive lining • Particularly suitable for corrosion and damp protected casings as well as highly contoured components • Flame retardant • Moisture resistant, good chemical resistance • High mechanical stability • The high shrink ratio and flexibility of this range allows the user maximum coverage with minimal parts • The adhesive lining bonds to plastic, rubber, neoprene, steel and polyethylene • Available colours: see below (see page 220 for product reference structure) Technical Information z Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties 4:1 Expanded w d D Thin 4:1 Dual wall -55°C to +110°C (outer jacket) +95°C Crosslinked polyolefin with adhesive lining IP65 Black Silicone, Cadmium and Lead free Recovered Product Ref. Expanded diameter as supplied D [mm] Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per reel Total length per bag Quantity per bag [m] [m] [pieces 0.6m] PKG0401-0-B PKG0401-0-C PKG0802-0-B PKG0802-0-C 4.0 4.0 8.0 8.0 1.0 1.0 2.0 2.0 0.4 0.4 0.5 0.5 1.0 1.0 1.0 1.0 300 – 150 – – 12.0 – 9.0 – 20 – 15 PKG1203-0-B PKG1203-0-C PKG1604-0-B 12.0 12.0 16.0 3.0 3.0 4.0 0.5 0.5 0.5 1.4 1.4 1.7 100 – 50 – 6.0 – – 10 – PKG1604-0-C PKG2406-0-B PKG2406-0-C PKG3208-0-B PKG3208-0-C PKG5213-0-B PKG5213-0-C 16.0 24.0 24.0 32.0 32.0 52.0 52.0 4.0 6.0 6.0 8.0 8.0 13.0 13.0 0.5 0.6 0.6 0.7 0.7 0.7 0.7 1.7 2.1 2.1 2.4 2.4 2.4 2.4 – 50 – 50 – 30 – 5.4 – 3.0 – 3.0 – 1.8 9 – 5 – 5 – 3 For other colours add colour suffix to Product Reference: 0 = black and C = transparent 234 Thomas & Betts • www.tnb-europe.com 3.1 Type PKG - HSB boxes Thin wall heat shrink tubing • PKG heat shrink in a compact, handy sized box • Convenient amount of heat shrink, for small users • Particularly suitable for corrosion and damp protected casings as well as highly contoured components • Offered in 6 sizes to cover a heat shrink range from Ø 3.0 mm to Ø 24.0 mm • Stackable boxes for easy storage • The adhesive lining bonds to plastic, rubber, neoprene, steel and polyethylene • Flame retardant • Moisture resistant • Available colours: see below (see page 220 for product reference structure) Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Product Ref. Thin 3:1 Dual wall -55°C to +110°C (outer jacket) +95°C Crosslinked polyolefin with adhesive lining IP65 Black Silicone, Cadmium and Lead free z 3:1 Expanded w d D Recovered Expanded diameter as supplied D [mm] Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Length per box PKG0301-0-D PKG0602-0-D 3.0 6.0 1.0 2.0 0.4 0.5 1.0 1.0 5.0 3.5 PKG0903-0-D PKG1204-0-D PKG1806-0-D 9.0 12.0 18.0 3.0 4.0 6.0 0.5 0.5 0.6 1.4 1.8 2.2 3.0 2.5 2.0 PKG2408-0-D 24.0 8.0 0.7 2.5 1.5 [m] For other colours add colour suffix to Product Reference: 0 = black and C = transparent 235 Thomas & Betts • www.tnb-europe.com 3.1 Type KYN - semi-rigid transparent Thin wall heat shrink tubing • In areas of heavy mechanical loads, high temperatures and chemical stress. Insulation in densely packed wiring, in heating elements and much more • Internal diameters from 1.2 mm to 25.4 mm • High mechanical strength • Excellent electrical insulation performance • High flame retardancy • Highly abrasion and cut resistant • Resistant to Diesel • Very good resistance against chemicals and solvents • Meets MIL-DTL-23053/8 requirements Technical Information 2:1 Expanded z w d D Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Thin 2:1 Single wall -55°C to +175°C +175°C Crosslinked and rigid Polyvinylidene Fluoride (Kynar®*) IP60 Transparent Silicone, Cadmium, Lead and Halogen free Recovered * registered trademark of ATOFINA Product Ref. Expanded diameter as supplied D [inch] [mm] Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Total length per box Quantity per box [m] [pieces 1.22m] KYN46-C-A 3 1.2 0.6 0.12 0.25 30.5 25 KYN63-C-A KYN93-C-A KYN125-C-A 1 1.6 2.4 3.2 0.8 1.2 1.6 0.12 0.12 0.12 0.25 0.25 0.25 30.5 30.5 30.5 25 25 25 KYN187-C-A KYN250-C-A KYN375-C-A KYN500-C-A KYN750-C-A KYN1000-C-A 3 4.8 6.4 9.5 12.7 19.1 25.4 2.4 3.2 4.8 6.0 9.5 12.7 0.12 0.15 0.15 0.15 0.20 0.25 0.25 0.30 0.30 0.30 0.40 0.50 30.5 12.2 12.2 12.2 12.2 12.2 25 10 10 10 10 10 /64 /16 3 /32 1 /8 /16 /4 3 /8 1 /2 3 /4 1 1 236 Thomas & Betts • www.tnb-europe.com 3.1 Type VIT - highly flexible, flame retardant Thin wall heat shrink tubing • High flexibility makes it suitable even under heavy-duty conditions e.g. sensors in vehicle engine compartments • Excellent strength and resistance against corrosive fluids even at high temperatures • Internal diameters from 3.2 mm to 38.1 mm • Offers excellent resistance to aggressive fuels and chemicals • High flame retardancy • Meets MIL-DTL-23053/13 requirements Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Thin 2:1 Single wall -55°C to +220°C +175°C Viton®*, Crosslinked fluoroelastomer IP60 Black Silicone, Cadmium and Lead free w d D Recovered *Viton® is a registered trademark of DuPont. Product Ref. VIT125-0-C VIT187-0-C VIT250-0-C VIT375-0-C VIT500-0-C VIT750-0-C VIT1000-0-C VIT1500-0-C Expanded diameter as supplied D [inch] [mm] 1 2:1 Expanded z Fully recovered diameter d [mm] Wall thickness before shrinking z [mm] Wall thickness after shrinking w [mm] Total length per box Quantity per box [m] [pieces 0.6m] /8 /16 1 /4 3 /8 1 /2 3 /4 3.2 4.8 6.4 9.5 12.7 19.1 1.6 2.4 3.2 4.8 6.4 9.5 0.40 0.45 0.45 0.45 0.45 0.55 0.8 0.9 0.9 0.9 0.9 1.3 6.0 6.0 6.0 4.8 4.2 3.6 10 10 10 8 7 6 1 1 1/2 25.4 38.1 12.7 19.0 0.70 0.80 1.4 1.9 2.4 1.8 4 3 3 237 Thomas & Betts • www.tnb-europe.com 3.1 Type ZHFR - flexible, Halogen free & flame retardant Thin wall heat shrink tubing • • • • • Flexible Low smoke generation when burnt Halogen free Flame retardant Particularly recommended for use in contained areas and with Halogen free wires and cables • Meets DEF STAN 59-97, issue 3, type 8 • Available colours: see below (see page 220 for product reference structure) • Special colours available on request Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties 2:1 Expanded w d D Recovered Product Ref. Expanded diameter as supplied D [inch] [mm] Thin 2:1 Single wall -40°C to +105°C +115°C Crosslinked polyolefin IP60 Black Silicone, Cadmium, Lead and Halogen free Fully recovered diameter d [mm] Wall thickness after shrinking w [mm] Length per mini-reel [m] ZHFR93-0-E ZHFR125-0-E ZHFR187-0-E ZHFR250-0-E ZHFR375-0-E ZHFR500-0-E 3 /32 /8 3 /16 1 /4 3 /8 1 /2 2.4 3.2 4.8 6.4 9.5 12.7 0.8 1.6 2.4 3.2 4.8 6.4 0.45 0.51 0.51 0.64 0.64 0.64 135 135 70 70 70 45 ZHFR750-0-E ZHFR1000-0-E 3 19.1 25.4 9.5 12.7 0.76 0.89 25 25 1 /4 1 For other colours add colour suffix to Product Reference: 0 = black, 4 = yellow, 9 = white 238 Thomas & Betts • www.tnb-europe.com 3.1 Type SSB - Shrink-Shield Thin wall heat shrink tubing • Insulation and shielding in one process • Shrink-Shield in the handy format of the HSB boxes • Typical applications including shielding of both power and signal cables to reduce EMI radiation and susceptibility • Inner aluminium layer and silver coloured outer PVC/Polyester layer • Shrinks from 90°C • Fulfills UL 224 VW-1 requirements Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material outer layer Material inner layer Standard colour Thin 2:1 Dual wall -10°C to +125°C +90°C PVC & Polyester Aluminium Silver Before shrinkage After shrinkage Outer layer: PVC & Polyester Ground lead wire Inner layer: Aluminium Product Ref. Flat width [mm] Expanded diameter as supplied [mm] Fully recovered diameter [mm] Wall thickness after shrinking [mm] Length per box [m] SSB010-1 SSB015-1 12.5 16.0 6.4 9.6 3.2 4.8 0.14 0.14 10 8 SSB020-1 SSB025-1 SSB040-1 22.0 27.0 42.0 13.0 16.0 25.4 6.5 8.0 12.7 0.14 0.14 0.14 7 6 4 For technical information on the shielding please consult the information available on the European online catalogue. 239 Thomas & Betts • www.tnb-europe.com 3.1 Type TBM - rated for 600V, 90°C continuous use Medium wall heat shrink tubing • TBM is an excellent product for sealing and insulating cable splices, connections, terminations and jacket repairs where light weight and high flexibility are required • The tubing is designed to withstand the severe mechanical requirements of submersible and direct-buried installations • High resistance to abrasion, corrosion and chemicals • Excellent weatherability • 11 standard sizes in medium wall: internal diameters from 10.2 mm to 228.6 mm • Meets requirements of ESI 09-11 Technical Information 3:1 Expanded w d D IP rating Standard colour Other properties Recovered Product Ref. Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material Medium 3:1 Dual wall -55°C to +110°C +120°C Crosslinked polyolefin with thermoplastic adhesive liner IP67 Black Silicone, Halogen, Cadmium and Lead free Expanded diameter as supplied D [mm] Fully recovered diameter d [mm] Wall thickness after shrinking w [mm] Length per bag Quantity per bag [m] [pieces 1.22m] TBM0400 TBM0750 TBM0950 TBM1100 TBM1500 10.2 19.1 24.1 27.9 38.1 3.8 5.6 8.1 10.2 12.7 2.0 2.0 2.0 2.0 2.0 6.1 6.1 3.6 3.6 2.4 5 5 3 3 2 TBM2050 TBM2750 TBM3500 52.1 69.9 88.9 19.1 25.4 30.0 2.0 2.0 2.4 1.2 1.2 1.2 1 1 1 TBM4700 TBM6700 TBM9000 119.4 170.2 228.6 39.9 58.4 77.0 2.7 2.8 3.0 1.2 1.2 1.2 1 1 1 Do not stock at temperatures over 40°C. Do not expose directly to sun rays for long periods. 240 Thomas & Betts • www.tnb-europe.com 3.1 Type TBW - rated for 600V, 90°C continuous use Thick wall heat shrink tubing • TBW is an excellent product for sealing and insulating cable splices, connections, terminations and jacket repairs. • The tubing is designed to withstand the severe mechanical requirements of submersible and direct-buried installations • Low voltage power applications 600V • High resistance to abrasion, corrosion and chemicals • Excellent weatherability • 9 standard sizes in thick wall: internal diameters from 8.9 mm to 119.9 mm • Meets requirements of ESI 09-11 Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Product Ref. Thick 3:1 Dual wall -55°C to +110°C +120°C Crosslinked polyolefin with thermoplastic adhesive liner IP67 Black Silicone, Halogen, Cadmium and Lead free 3:1 Expanded w d D Recovered Expanded diameter as supplied D [mm] Fully recovered diameter d [mm] Wall thickness after shrinking w [mm] Length per bag Quantity per bag [m] [pieces 1.22m] TBW0350 TBW0500 TBW0750 TBW1100 TBW1500 8.9 13.0 19.1 27.9 38.1 3.0 4.1 6.1 8.9 11.9 1.8 2.4 2.4 3.0 4.1 6.1 6.1 6.1 2.4 2.4 5 5 5 2 2 TBW2000 TBW2700 TBW3500 50.8 68.1 89.9 16.0 22.1 30.0 4.1 4.1 4.1 1.2 1.2 1.2 1 1 1 TBW4700 119.9 39.9 4.3 1.2 1 Do not stock at temperatures over 40°C. Do not expose directly to sun rays for long periods. 241 Thomas & Betts • www.tnb-europe.com 3.1 Low voltage kits up to 600V Medium and Thick wall heat shrink tubing • VMS heat shrinkable sleeves (TBM and TBW) are suitable for jointing multi-core, polymeric insulated energy cables in the low voltage range • Quick, simple installation • Exceptionally good electrical insulation and environmental protection • Good mechanical load-bearing ability • No maintenance time necessary • Unlimited storage life • Tested to DIN 47632 / VDE 0278 Part 1 and 3 Standard Content • 1 Outer sleeve (TBW) • 4 Inner sleeves (TBM) for VMS2 to VMS9, 5 inner sleeves for VMS1 • Cleaning cloths • Abrasive cloth • Installation instructions Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material 3:1 Expanded IP rating Standard colour Other properties d D Medium (TBM) and thick (TBW) 3:1 Dual wall -55°C to +110°C +120°C Crosslinked polyolefin with thermoplastic adhesive liner IP67 Black Silicone and Halogen free Recovered Product Ref. Wire range Inner sleeves Shrinkage Expanded Recovered D d [mm] [mm] [mm2] [pieces] VMS1 1.5 - 6 5 12 VMS2 VMS3 VMS6 VMS7 VMS8 VMS9 2.5 - 16 6 - 35 16 - 50 35 - 150 120 - 240 185 - 300 4 4 4 4 4 4 12 20 20 30 40 54 CONTENT PER KIT Length Outer sleeve Shrinkage Expanded Recovered D d [mm] [mm] Length [mm] [pieces] [mm] 3 50 1 30 10 200 3 6 6 10 12 18 125 125 250 300 300 300 1 1 1 1 1 1 40 54 70 90 90 120 12 18 25 30 30 40 500 500 700 800 800 900 242 Thomas & Betts • www.tnb-europe.com 3.1 Type TEB - cable breakouts Medium and Thick wall heat shrink tubing • Cable Breakouts are designed for the insulation and sealing of cable crutches • They offer extreme strain relief and mechanical protection • Adhesive line provides complete sealing • UV-resistant • They also provide good insulation and resistance to common fluids and solvents Technical Information Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties Medium and thick Various Dual wall -55°C to +100°C +135°C Crosslinked polyolefin with thermoplastic adhesive liner IP67 Black Silicone, Halogen, Cadmium and Lead free l d D L Product Ref. Breakout Main ø Expanded Recovered D [mm] [mm] TEB2 2-BREAKOUTS TEB2-30/15 30 TEB2-50/21 50 TEB3 3-BREAKOUTS TEB3-38/11 38 TEB3-60/24 60 TEB3-80/36 80 Finger ø Expanded recovered d [mm] [mm] Cable size Core Ø range Overall Ø range [mm2] [mm] [mm] Recovered Recovered Number Quantity Full Finger of breakLength L Length l outs [mm] [mm] [pieces] 9.4 24.0 15 21 4.1 7.0 – – – – – – 84.6 107.1 27.0 30.6 2 2 10 10 14.0 22.0 33.0 11 24 36 4.0 8.0 16.0 10 - 25 35 - 70 95 - 150 5.1 - 7.7 8.8 - 12.0 13.7 - 17.0 16.5 - 22.0 24.5 - 32.0 36.0 - 44.0 110.0 185.0 210.0 20.0 45.0 50.0 3 3 3 10 10 10 TEB3-110/48 110 TEB3-125/55 125 TEB4 4-BREAKOUTS 47.0 47.0 48 55 20.0 20.0 185 - 300 185 - 500 17.0 - 24.3 17.0 - 31.1 49.0 - 62.0 49.0 - 77.5 260.0 260.0 75.0 75.0 3 3 10 10 TEB4-38/11 TEB4-55/20 TEB4-72/25 TEB4-100/35 TEB4-125/54 14.0 22.0 22.0 33.0 47.0 11 20 25 35 54 4.0 8.5 8.5 14.0 22.0 10 - 25 35 - 50 35 - 70 95 - 150 185 - 400 5.1 - 7.7 8.8 - 10.0 8.8 - 12.0 13.7 - 17.0 19.2 - 27.4 17.5 - 24.5 27.0 - 31.0 27.0 - 35.5 40.0 - 49.0 54.5 - 69.0 110.0 190.0 190.0 215.0 245.0 20.0 45.0 45.0 50.0 72.0 4 4 4 4 4 10 10 10 10 10 38 55 72 100 125 243 Thomas & Betts • www.tnb-europe.com 3.1 Type TEC - end caps Medium and Thick wall heat shrink tubing • End Caps are designed to seal and to protect cable-ends against the ingress of moisture and contamination • They offer extreme strain relief and mechanical protection • Adhesive line provides complete sealing • They also provide optimal sealing and resistance to chemicals and solvents • UV-resistant Technical Information >2:1 Wall thickness Shrink ratio Tube characteristics Temperature range Shrinking temperature Material IP rating Standard colour Other properties T Medium and thick > 2:1 Dual wall -55°C to +100°C +120°C Crosslinked polyolefin with thermoplastic adhesive liner IP67 Black Silicone, Halogen, Cadmium and Lead free D L Product Ref. Expanded diameter as supplied Recovered length L [mm] Wall thickness after shrinking T [mm] Cable diameter Quantity [mm] Fully recovered diameter D [mm] [mm2] [pieces] TEC15/4.5 TEC25/9 TEC36/15 TEC55/25 15.0 25.0 36.0 55.0 4.5 9.0 15.0 25.0 44.0 69.0 93.0 107.0 1.0 2.7 2.8 3.3 5 - 12 10 - 22 17 - 30 28 - 47 100 50 10 10 TEC80/40 TEC102/60 TEC124/60 80.0 102.0 124.0 40.0 60.0 60.0 127.0 152.0 152.0 3.6 3.6 3.6 45 - 70 68 - 90 75 - 110 10 5 5 TEC148/57 148.0 57.0 152.0 4.5 80 - 135 5 244 Thomas & Betts • www.tnb-europe.com 3.1 TBTA-ZH - self amalgamating tape Heat shrink technologies • Self amalgamating tape • Thomas & Betts TBTA-ZH tape provides a thick insulating layer with flawless electrical stability and a long term resistance to moisture penetration, which demands waterproofing • To repair and maintain cable sleeving up to 30 Kv • For installations, where open flame and heat may not be used • Excellent resistance to UV rays and Ozone • Easy to apply - no tools or heating required • Excellent protection at low temperatures Technical Information Stretch ratio Temperature range Material IP rating Standard colour Other properties 3:1 -55°C to +105°C EPR based tape IP67 Black Silicone, Halogen, Cadmium and Lead free 3:1 Product Ref. Roll length [m] Width [mm] Thickness [mm] TBTA-ZH-19 TBTA-ZH-25 TBTA-ZH-38 TBTA-ZH-51 9.0 9.0 9.0 9.0 19 25 38 51 0.76 0.76 0.76 0.76 TBTA-ZH must be stretched on application for the self-adhesive properties to be activated. TBTA-ZH has a stretch ratio of more than 3:1. Installation notes 1. The surface of the connection and the cable entry must be clean 2. TBTA-ZH should be used under high tension as the stretching process activates the adhesive 3. By wrapping the TBTA-ZH tape around the cable, a sealed casing is created 4. If a cable or pipe needs protection, the TBTA-ZH tape should be wrapped around itself twice at the beginning point and then should overlap throughout by 50%. This means that the tape will also stretch when the cable is under tension 5. Finally, the surface (see point 4) should be covered once more using 100% tape overlap 6. At the end, the tape should be held at the overlap point and torn off 7. To conclude the installation, the ripped off end should be pressed firmly to close. 245 Thomas & Betts • www.tnb-europe.com 3.1 Hot air tool Heat shrink technologies The Hot Air Tool from Thomas & Betts achieves a rapid shrink action. This tool is ideal for industrial and military applications. Technical Information Property Power Consumption Temperature Air Flow Static pressure max. Weight Electronics WT992GR Product Ref. WT993GR WT994GR WT995GR WT996GR Typical performance 1400W +350°C to +500°C 350 / 500 l/min 1250 Pa 570 g Flicker-conformity WT998GR WT999GR Description GR121 GR321 WT992GR Hot Air Tool (European Plug and WT993GR nozzle) Hot Air Tool (UK Plug and WT993GR nozzle) Wide slot nozzle WT993GR WT994GR WT995GR Reflector nozzle Reduction nozzle Ø 20mm Welding nozzle WT996GR WT998GR WT999GR Overlap welding nozzle Solder sleeve reflector nozzle Glass protection nozzle 246 Thomas & Betts • www.tnb-europe.com Thomas & Betts • www.tnb-europe.com 90MPa (31) 90MPa (31) 90MPa (31) 80MPa (31) 80MPa (31) -/- *Transparent version is halogen free ** Kynar is a registered trademark of ATOFINA TBM TBW LV-Kit TEB TEC TBTA-ZH Expanded Diameter Tensile Strength after heat aging *** VITON is a registered trademark of DuPont **** Except transparent version ***** Outer Jacket only Low temp. Flexibility Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No* No* No* No No No Yes No No No Yes Yes Yes Yes Yes Yes Yes Cadmium Non + Lead free Halogen Combustion behaviour / Flammability -10% (3) -10% (3) -5% (3) -10% (3) -5% (3) -10% (3) -5% (3) -15%(3:1) (3) /-18%(4:1) (3) -6% (3) -10% (3) -10% (3) +1% to -10% (3) +1% to -10% +1% to -10% -15% -15% -/- ASTM-D 2671(3) ASTM-D 792 ISO/R 1183(2) DEF Stan 59-97(1) A-I(1) 1.3g / cm3 (1) 1.3g / cm3 (1) 1.3g / cm3 (1) 1.3g / cm3 (1) 1.3g / cm3 (1) 1.3g / cm3 (1) 1.0g / cm3 (1) 1.3g / cm3 (1) 1.8g / cm3 (1) 1.9g / cm3 (1) 1.45g / cm3 (2) 1.10g / cm3 (1) 1.10g / cm3 (1) 1.10g / cm3 1.10g / cm3 1.10g / cm3 -/- Longitudinal Shrinkage Spec. Gravity 13 MPa / 4h at 200°C (4) 13 MPa / 4h at 200°C (4) 19 MPa / 4h at 250°C (5) 14 MPa / 4h at 200°C (4) 19 MPa / 4h at 250°C (5) 14 MPa / 4h at 200°C (4) 15 MPa / 4h at 250°C (5) 15 MPa / 4h at 200°C (4) 48 MPa / 4h at 250°C (4) 17 MPa / 4h at 300°C (4) 9 MPa / 4h at 150°C 4h at 225°C 4h at 225°C 4h at 225°C 6MPa (3) 9) 6MPa (3) 9) -/- Tensile Strength after Heatshock IEC 811-1-2(4) IEC 811-1-3(5) ASTM-D 2671(3) ASTM-D 638(9) 400% / 4h at 200°C (4) 400% / 4h at 200°C (4) No cracking or flowing (3) 400% / 4h at 200°C (4) No cracking or flowing (3) 400% / 4h at 200°C (4) No cracking or flowing (3) 360% / 4h at 200°C (4) 300% / 4h at 250°C (4) 250% / 4h at 300°C (4) 100% / 4h at 150°C (3) No cracking or flowing (3) No cracking or flowing (3) No cracking or flowing 200% (3) (9) 200% (3) (9) -/- Elongation after Heatshock IEC844-1-2(4) ASTM-D 2671(3) ASTM-D 638(9) 450% 450% 500% 450% 500% 450% 550% 400% 450% 520% 200% 600% 550% -/300% 300% 750% Ultimate Elongation Shrink Storage Resistance Water Fungus Dielectric Spec. Volume temp. temp. against Absorption Resistance Strength Resistance Chemicals ASTM-D 2671 Meth. C (27) UL 224 VW-1 (11), UL 224 (14) VDE 0472 (19) IEC-243(24) ASTM-D 876 (15), ASTM-D 635 (16) ISO-62 (20) VDE 0303 Part 2 (25) FMVSS 302 (17), ESI 09-13 (18) ASTM-D 570 (21) ASTM-D 149 (28) ASTM-D 257 (32) Def Stan 59-97 (31) Def Stan 59-97 (31) ASTM-D 267 Proc. A (33) Does not break at -55°C (27) Flame retardant**** (14) (17) +110°C +30°C Good 0.3% (19) Very good 24kV / mm (25) 10.15 Ohms x cm Does not break at -55°C (27) Flame retardant**** (14) (17) +110°C +30°C Good 0.3% (19) Very good 24kV / mm (25) 10.15.Ohms x cm Does not break at -55°C (27) Flame retardant**** (14) (17) +90°C +30°C Good 0.2% (19) Very good 24kV / mm (25) 10.16 Ohms x cm Does not break at -55°C (27) Flame retardant**** (14) +90°C +30°C Good 0.2% (19) Very good 24kV / mm (25) 10.16 Ohms x cm Does not break at -55°C (27) Flame retardant**** (14) (17) +90°C +30°C Good 0.2% (19) Very good 24kV / mm (25) 10.16 Ohms x cm Does not break at -55°C (27) Flame retardant**** (14) +90°C +30°C Good 0.2% (19) Very good 24kV / mm (25) 10.16 Ohms x cm Does not break at -55°C (27) Passed per FMVSS 302(14) (17) +90°C +30°C Good 0.2% (19) Very good 24kV / mm (25) 10.16 Ohms x cm Does not break at -55°C (27) Flame retardant**** (15) (17) +95°C +30°C Good 0.2% (19) Very good 22kV / mm (25) 10.14 Ohms x cm Does not break at -55°C (27) Flame retardant (11) +175°C +30°C Very good 0.07% (19) Very good 31.5kV / mm (25) 10.13 Ohms x cm Does not break at -55°C (27) Flame retardant (33) +175°C +30°C Very good 0.2% (19) Very good 16kV / mm (25) 10.13 Ohms x cm Does not break at -40°C (27) Flame retardant (16) +115°C +30°C Good 0.2% (21) Very good 24kV / mm (24) 10.16 Ohms x cm to excellent Does not break at -55°C (27) Non Flame retardant +120°C +30°C Good 0.2% (21) Very good 20kV / mm (24) (28) 10.16 Ohms x cm Does not break at -55°C (27) Non Flame retardant +120°C +30°C Good 0.2% (21) Very good 20kV / mm (28) 10.16 Ohms x cm Does not break at -55°C Non Flame retardant +120°C +30°C Good 0.2% Very good 20kV / mm 10.16 Ohms x cm -55°C Non Flame retardant(18) +135°C +30°C Good 1% (20) Very good 12kV / mm 10.11 Ohms x cm -55°C (27) Non Flame retardant +120°C +30°C Good 1% (20) Very good 12kV / mm (24) 10.12 Ohms x cm -/Flame retardant n.a. +30°C Good 0.06% (31) Very good 30kV / mm (31) n.a. Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Silicon free 500% / 168h at 150°C (3) (13) 500% / 168h at 150°C (3) (13) 500% (3) (9) 250% / 168h at 120°C (12) 250% / 168h at 120°C (12) n.a. UL 224 (11), ISO 37 (13) ASTM-D 2671 (3) IEC811-1-2 (4) ISO-188 (12) ASTM-D 638 (9) 300% / 168h at 158°C(11) 300% / 168h at 158°C(11) 300% / 168h at 175°C(3) 300% / 168h at 175°C(11) 300% / 168h at 175°C(3) 300% / 168h at 175°C(11) 500% / 168h at 175°C(3) 320% / 168h at 158°C(4) 230% / 168h at 158°C(4) 220% / 168h at 158°C(4) 150% / 168h at 158°C(3) Elongation after heat aging 2:1 1.2-101.6mm / 3/64”-4” 2:1 1.2-51.0mm / 3/64”-2” 2:1 1.2-25.4mm / 3/64”-1” 2:1 3.2-25.4mm / 1/8”-1” 3:1 1.6-40.0mm / 1/16”-11/2” 3:1 4.5-40.0mm / 3/16”-11/2” 3:1 1.6-40.0mm / 1/16”-11/2” 3:1 / 4:1 3.0-52.0mm / 1/16”-2” 2:1 1.2-25.4mm / 3/64”-1” 2:1 3.2-38.1mm / 1/8”-11/2” 2:1 2.4-25.4mm / 3/32”-1” 3:1 10.2-228.6mm 3:1 8.9-119.9mm 3:1 various various 30.0-125.0mm various 15.0-148.0mm 1:3 19.0-51.0mm 12MPa (3) (9) -/12MPa (3) (9) 9 MPa / 168h at 120°C (12) 10 MPa / 168h at 120°C (12) -/- Secant Modulus Tensile Strength -55°C to +125°C -55°C to +125°C -55°C to +135°C -55°C to +135°C -55°C to +135°C -55°C to +135°C -55°C to +135°C -55°C to +110°C -55°C to +175°C -55°C to +220°C -40°C to +105°C -55°C to +110°C -55°C to +110°C -55°C to +110°C -55°C to +100°C -55°C to +100°C -55°C to +105°C Shrink Ratio 14.5 MPa (7) (8) 14.5 MPa (7) (8) -/10 MPa (9) 12 MPa (9) 2.5 MPa (31) Flexible Flexible Flexible Flexible Very Flexible Very Flexible Very Flexible Flexible Semi-Rigid Flexible Flexible Semi-Rigid Semi-Rigid Semi-Rigid Semi-Rigid Semi-Rigid Flexible PE-Polyolefin PE-Polyolefin PE-Polyolefin PE-Polyolefin PE-Polyolefin PE-Polyolefin PE-Polyolefin PE-Polyolefin Kynar** PVDF Viton*** PE-Polyolefin PE-Polyolefin PE-Polyolefin PE-Polyolefin PE-Polyolefin PE-Polyolefin EPR-Tape Operating temp. UL 224 (11) ASTM-D 2671 (3) IEC811-1-2 (4) ISO-188 (12) ASTM-D 638 (9) 12 MPa / 168h at 158°C(11) 12 MPa / 168h at 158°C(11) 13 MPa / 168h at 175°C(3) 12 MPa / 168h at 175°C(11) 13 MPa / 168h at 175°C(3) 12 MPa / 168h at 175°C(11) 18 MPa / 168h at 175°C(3) 12 MPa / 168h at 158°C(4) 40 MPa / 168h at 158°C(4) 14 MPa / 168h at 158°C(4) 12 MPa / 168h at 158°C Mechanical Behaviour Material IEC 60684-2 (6) ASTM-D 882 (10) ISO 37 (7) Def Stan 59-97 (31) ASTM-D412 (8) ASTM-D 638M (9) Def Stan 59-97 (31) PLG 15 MPa(6) 175 MPa max.(10) CMP 15 MPa(6) 175 MPa max.(10) MLP 17 MPa(6) 175 MPa max.(10) GYS 15 MPa(6) 175 MPa max.(10) PIG 17 MPa(6) 175 MPa max.(10) PIG green yellow 15 MPa(6) 175 MPa max.(10) PIG clear 20 MPa(6) 175 MPa max.(10) PKG 15 MPa(6) 175 MPa max. KYN 50 MPa(6) 750 MPa max.(10) VIT 18 MPa(6) 70 MPa max.(10) ZHFR 10 MPa(6) 175 MPa max.(10) Test Method Product name PLG CMP MLP GYS PIG PIG green yellow PIG clear PKG KYN VIT ZHFR TBM TBW LV-Kit TEB TEC TBTA-ZH Test Method Product name 3.1 Technical Information Heat shrink technologies 247 3.2 Rezi-Kon™ Cast resin joints 248 Thomas & Betts • www.tnb-europe.com 3.2 INSULATION SYSTEMS 3.1 HEAT SHRINK TECHNOLOGIES 214 3.2 RESIN TECHNOLOGIES 248 Straight joints for non-armoured cables 252 Straight joints for armoured cables 253 Straight joints for control cables 254 Straight joints for telephone cables 255 Branch joints for non-armoured cables 256 Branch joints for armoured cables 257 Resin bags 258 Insulated connectors 258 Separate earth kits 259 249 Thomas & Betts • www.tnb-europe.com 3.2 Rezi-Kon™ Cast resin joints The new range of Rezi-Kon™ cast resin joints from The Rezi-Kon™ cable joints are made of a Polycarbonate shell Thomas & Betts provide a convenient and reliable solution filled with a Polyurethane resin, which provides a watertight for splicing and branching low voltage cables, in applica- connection that can be immediately operational. tions like street and leisure lighting, airfield lighting, They are available in two styles, for a complete range of cable utility / home connections. sizes from 1.5 to 400 mm2: - straight: for splicing or repairing existing cables 250 - branch: for tapping a new cable on an existing line Thomas & Betts • www.tnb-europe.com 3.2 A range of high performance cast resin joints, for a quick and reliable installation on the field • Suitable for voltages up to 3.6 kV • Easy to use on the field: no heat source or power required • Quick and easy to install, immediately operational • Can be buried • Watertight: protection against water ingress from the cable and from the shell • Exclusive shell design, with a unique “clip“ system for easy assembly and watertight closing • Transparent shell, for a better inspection before and during the casting • High grade Polycarbonate: UV-resistant, impact resistant, chemical resistant, flame retardant • Excellent electrical properties • 2-component Polyurethane resin • BS EN 50393-2006 compliant • Reduced exothermic properties (generates little heat during the • Halogen free reaction of polymerisation), therefore suitable for all kinds of • The shell and the resin meet the requirements of the petro- cables (power, phone, control) chemical industry and are suitable for immersion in hydrocarbons • Duo-bag packaging: pre-filled bag for correct mix ratio and safe mixing (no contact with the components) • Range of exclusive insulated connectors Thomas & Betts • www.tnb-europe.com 251 3.2 Straight joints for non-armoured cables Resin technologies A range of high performance cast resin joints, for a quick and reliable installation on the field with a watertight protection. Recommended for the connection of low voltage non-armoured cables (up to 3.6 kV), from 1.5 to 400 mm2. • Watertight protection, both longitudinal (from inside the cable) and transversal (from the shell) • For permanent installation • Easy to install, allows easy cable crossing • BS EN 50393-2006 compliant • The shell and the resin meet the requirements of the petrochemical industry and are suitable for immersion in hydrocarbons Each kit is supplied in a box containing: - 1 Polycarbonate shell (upper and lower halves) - the 2-component Polyurethane resin, in pre-filled duo-bag containing the correct volume to suit the size of cable joint - a pair of gloves, a reel of tape, a strip of sand paper, an instruction sheet Technical Information Material Voltage IP Rating Flammability rating Colour Other properties Product ref. PC - Polycarbonate and PU - Polyurethane 3.6 kV Watertight Flame retardant Transparent Halogen free, good chemical resistance, UV-resistant, impact resistant Conductor cross section [mm2] 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 CRJ-S4 CRJ-S10 CRJ-S16 CRJ-S25 CRJ-S50 CRJ-S120 CRJ-S240 CRJ-S400 Tables are valid for non-armoured cables with four conductors 252 Thomas & Betts • www.tnb-europe.com 3.2 Straight joints for armoured cables Resin technologies A range of high performance cast resin joints, for a quick and reliable installation on the field with a watertight protection. Recommended for the connection of low voltage armoured cables (up to 3.6 kV), from 1.5 to 400 mm2. • Available in 2 versions: with mechanical connectors or without connector • Watertight protection, both longitudinal (from inside the cable) and transversal (from the shell) • For permanent installation • Easy to install, allows easy cable crossing • BS EN 50393-2006 compliant • The shell and the resin meet the requirements of the petrochemical industry and are suitable for immersion in hydrocarbons Each kit is supplied in a box containing: - 1 Polycarbonate shell (upper and lower halves) - the 2-component Polyurethane resin, in pre-filled duo-bag containing the correct volume to suit the size of cable joint - an earth kit: 2 constant force springs + 1 braided cable - a pair of gloves, a reel of tape, a strip of sand paper, an instruction sheet Technical Information Material*** Voltage IP Rating Flammability rating Colour Other properties Product Ref. with insulated connector PC - Polycarbonate and PU - Polyurethane 3.6 kV Watertight Flame retardant Transparent Halogen free, good chemical resistance, UV-resistant, impact resistant Product Ref. without connector Conductor cross section [mm2] 1.5 CRJ-S4-UK-CO CRJ-S10-UK-CO CRJ-S4-UK CRJ-S10-UK CRJ-S16-UK-CO CRJ-S25-UK-CO CRJ-S50-UK-CO CRJ-S120-UK-CO CRJ-S240-UK-CO* CRJ-S400-UK-CO* CRJ-S16-UK CRJ-S25-UK CRJ-S50-UK CRJ-S120-UK CRJ-S240-UK** CRJ-S400-UK** 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 * Supplied with non-insulated mechanical connectors and heat shrink sleeves. The earth kit is a cage shaped conductor ** The earth kit is a cage shaped conductor *** Material: Styrene and PU - Polyurethane for Product Ref. CRJ-S400-UK-CO and CRJ-S400-UK Table is valid for armoured cables with four conductors 253 Thomas & Betts • www.tnb-europe.com 3.2 Straight joints for control cables Resin technologies A range of high performance cast resin joints, for a quick and reliable installation on the field. Recommended for the connection of multicore control cables (up to 48 cores). • Watertight protection, both longitudinal (from inside the cable) and transversal (from the shell) • For permanent installation • Easy to install, allows easy cable crossing Each kit is supplied in a box containing: - 1 Polycarbonate shell (upper and lower halves) - the 2-component Polyurethane resin, in pre-filled duo-bag containing the correct volume to suit the size of cable joint - an earth kit: 2 constant force springs + 1 braided cable - the adequate quantity of insulated crimp connectors (butt splices) - a pair of gloves, a reel of tape, a strip of sand paper, an instruction sheet Technical Information Material Voltage IP Rating Flammability rating Colour Other properties Product Ref. Conductor cross section [mm2] CRJ-SCC4-UK-CO CRJ-SCC8-UK-CO CRJ-SCC16-UK-CO CRJ-SCC48-UK-CO 2 cores 4 cores 5 cores 7 cores 8 cores 10 cores PC - Polycarbonate and PU - Polyurethane 3.6 kV Watertight Flame retardant Transparent Halogen free, good chemical resistance, UV-resistant, impact resistant 11 cores 16 cores 27 cores 30 cores 48 cores 1.5 2.5 1.5 2.5 1.5 2.5 1.5 2.5 254 Thomas & Betts • www.tnb-europe.com 3.2 Straight joints for telephone cables Resin technologies A range of high performance cast resin joints, for a quick and reliable installation on the field. Recommended for the connection of multipair telephone cables (up to 100 pairs). • Watertight protection, both longitudinal (from inside the cable) and transversal (from the shell) • For permanent installation • Easy to install, allows easy cable crossing Each kit is supplied in a box containing: - 1 Polycarbonate shell (upper and lower halves) - the 2-component Polyurethane resin, in pre-filled duo-bag containing the correct volume to suit the size of cable joint - an earth kit: 2 constant force springs + 1 braided cable - the adequate quantity of insulation displacement connectors (IDC) - a pair of gloves, a reel of tape, a strip of sand paper, an instruction sheet Technical Information Material Voltage IP Rating Flammability rating Colour Other properties Product Ref. PC - Polycarbonate and PU - Polyurethane 3.6 kV Watertight Flame retardant Transparent Halogen free, good chemical resistance, UV-resistant, impact resistant CRJ-ST5-UK-CO CRJ-ST15-UK-CO Conductor cross section [mm2] 0.9 0.9 CRJ-ST25-UK-CO CRJ-ST50-UK-CO CRJ-ST100-UK-CO 0.9 0.9 0.9 2 pairs 5 pairs 10 pairs 15 pairs 25 pairs 40 pairs 50 pairs 100 pairs 255 Thomas & Betts • www.tnb-europe.com 3.2 Branch joints for non-armoured cables Resin technologies A range of high performance cast resin joints, for a quick and reliable installation on the field with a watertight protection. Recommended for the connection of low voltage non-armoured cables (up to 3.6 kV), from 1.5 to 400 mm2. • Watertight protection, both longitudinal (from inside the cable) and transversal (from the shell) • For permanent installation • Easy to install, allows easy cable crossing • BS EN 50393-2006 compliant • The shell and the resin meet the requirements of the petrochemical industry and are suitable for immersion in hydrocarbons Each kit is supplied in a box containing: - 1 Polycarbonate shell (upper and lower halves) - the 2-component Polyurethane resin, in pre-filled duo-bag containing the correct volume to suit the size of cable joint - a pair of gloves, a reel of tape, a strip of sand paper, an instruction sheet Technical Information Material Voltage IP Rating Flammability rating Colour Other properties Product Ref. Conductor cross section [mm2] 1.5 CRJ-SB4 CRJ-SB10 CRJ-SB25 CRJ-SB50* CRJ-SB120* CRJ-SB240* CRJ-SB400* PC - Polycarbonate and PU - Polyurethane 3.6 kV Watertight Flame retardant Transparent Halogen free, good chemical resistance, UV-resistant, impact resistant 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 Main cable Branch cable Main cable Branch cable Main cable Branch cable Main cable Branch cable Main cable Branch cable Main cable Branch cable Main cable Branch cable * Shell in Styrene Tables are valid for non-armoured cables with four conductors 256 Thomas & Betts • www.tnb-europe.com 3.2 Branch joints for armoured cables Resin technologies A range of high performance cast resin joints, for a quick and reliable installation on the field with a watertight protection. Recommended for making cable taps, with low voltage armoured cable (up to 3.6 kV), from 1.5 to 400 mm2. • Available in 2 versions: with mechanical connectors or without connector • Watertight protection, both longitudinal (from inside the cable) and transversal (from the shell) • For permanent installation • Easy to install • BS EN 50393-2006 compliant • The shell and the resin meet the requirements of the petrochemical industry and are suitable for immersion in hydrocarbons Each kit is supplied in a box containing: - 1 Polycarbonate shell (upper and lower halves) - the 2-component Polyurethane resin, in pre-filled duo-bag containing the correct volume to suit the size of cable joint - an earth kit: 3 constant force springs + 1 braided cable - a pair of gloves, a reel of tape, a strip of sand paper, an instruction sheet Product Ref. with connectors Technical Information Material Voltage IP Rating Flammability rating Colour Other properties Product Ref. without connectors PC - Polycarbonate and PU - Polyurethane 3.6 kV Watertight Flame retardant Transparent Halogen free, good chemical resistance, UV-resistant, impact resistant Conductor cross section [mm2] 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 SERVICE BRANCH JOINTS CRJ-SB4-UK-CO CRJ-SB4-UK CRJ-SB10-UK-CO CRJ-SB10-UK CRJ-SB25-UK-CO CRJ-SB25-UK CRJ-SB50-UK-CO* CRJ-SB50-UK* CRJ-SB120-UK-CO* CRJ-SB120-UK* CRJ-SB240-UK-CO* CRJ-SB240-UK* CRJ-SB400-UK-CO* CRJ-SB400-UK* Main cable Branch cable Main cable Branch cable Main cable Branch cable Main cable Branch cable Main cable Branch cable Main cable Branch cable Main cable Branch cable MAIN BRANCH JOINTS CRJ-MB120-UK-CO* CRJ-MB120-UK* CRJ-MB240-UK-CO* CRJ-MB240-UK* CRJ-MB400-UK-CO* CRJ-MB400-UK* Main cable Branch cable Main cable Branch cable Main cable Branch cable * Shell in Styrene Table is valid for armoured cables with four conductors Thomas & Betts • www.tnb-europe.com 257 3.2 Resin bags Resin technologies The convenient pre-filled duo-bag guarantees a correct mix ratio and a safe mixing, by preventing the installer from having possible contact with the components. Product Ref. Volume [litre] Weight [g] Quantity [pieces] CRJ-PU-0075 CRJ-PU-0175 CRJ-PU-0300 0.075 0.175 0.300 107 250 429 1 1 1 CRJ-PU-0550 CRJ-PU-1000 CRJ-PU-2000 CRJ-PU-3000 0.550 1 2 3 787 1287 2860 4290 1 1 1 1 • 2-component Polyurethane in ready-to-mix duo-bag packaging • No need to open the bag, just remove the separation for a safe mixing without contact with the components • Pre-filled duo-bag, always the correct mix ratio and the exact volume for the joint size • Low exothermic properties, can be used with all kind of cables (power, phone, control) • For permanent application • Excellent electrical and mechanical properties: good elasticity and adhesion to all kinds of cables • Transparent bag, for a better inspection of the mixing process • Specific colour after mixing: beige • 3 years shelf life (outer protective envelope in aluminium) • BS EN 50393-2006 compliant • Meet the requirements of the petrochemical industry and are suitable for immersion in hydrocarbons • Halogen free. Insulated connectors Resin technologies Exclusive connectors, specially designed for the straight Rezi-Kon™ joints. • Safe and easy connection: the 4 conductors always remain separated from each other • Insulation in Polypropylene, contacts in brass • 4 screws per contact • Suitable for voltages up to 1 kV Technical Information Product Ref. CRJ-IC-010 CRJ-IC-025 CRJ-IC-050 CRJ-IC-120 Cable range [mm2] Quantity [pieces] 0.75 - 10 4 - 25 16 - 50 35 - 120 1 1 1 1 Material Insulation Voltage Colour Brass P.P. - Polypropylene 1 kV White 258 Thomas & Betts • www.tnb-europe.com 3.2 Separate earth kits Resin technologies A range of separate earth kits, to achieve the earth continuity of armoured cables. Available for straight joints and branch joints. Braided cable Each kit consists of: - a piece of insulated braided cable, or round cable (for the smallest S4 and SB4 sizes) or cage-shape conductor (for the large size joints) - 2 or 3 pieces of Constant Force Springs (2 for straight joints, 3 for branch joints) Product Ref. Shape For joint kit* Quantity [pieces] CRJ-S4-XX-YY CRJ-S10-XX-YY CRJ-S16-XX-YY CRJ-S25-XX-YY CRJ-S50-XX-YY 1 1 1 1 1 CRJ-EK-S120 braided CRJ-EK-S240 cage CRJ-EK-S400 cage EARTH KITS FOR BRANCH JOINTS CRJ-S120-XX-YY CRJ-S240-XX-YY CRJ-S400-XX-YY 1 1 1 CRJ-EK-SB4 CRJ-EK-SB10 CRJ-EK-SB25 round braided braided CRJ-SB4-XX-YY CRJ-SB10-XX-YY CRJ-SB25-XX-YY 1 1 1 CRJ-EK-SB50 CRJ-EK-SB120 CRJ-EK-SB240 braided braided braided CRJ-SB50-XX-YY CRJ-SB120-XX-YY CRJ-SB240-XX-YY 1 1 1 CRJ-EK-SB400 braided CRJ-SB400-XX-YY 1 EARTH KITS FOR STRAIGHT JOINTS CRJ-EK-S4 round CRJ-EK-S10 braided CRJ-EK-S16 braided CRJ-EK-S25 braided CRJ-EK-S50 braided Cage-shape conductor * XX can be left empty or replaced by UK YY can be left empty or replaced by CO 259 Thomas & Betts • www.tnb-europe.com 4.1 Flexible conduits Excellent mechanical strength and flexibility for use in demanding environments 260 Thomas & Betts • www.tnb-europe.com 4.1 CONDUIT & FITTINGS 4.1 FLEXIBLE CONDUITS 260 Selection guide 264 Shureseal™ flexible metallic liquidtight conduits 266 Type TBEF - universal 266 Type TBDL - dual listed UL & CSA 267 Type TBOR - oil resistant 268 Type TBEHC - extreme heat / cold 269 Type TBZH - zero halogen 270 Shureseal™ flexible non-metallic liquidtight conduits 271 Type TYPEA - smooth outer surface 271 Type EFC - with strengthened inner coil 272 Type LTC - smooth outer surface 273 Type LTC-GY - smooth outer surface 274 Shureflex® ultra-flexible galvanised steel conduits 275 Type UGS - uncovered version 275 Type PGS - covered version 276 Shureflex® ultra-flexible nylon conduits 277 Type LG - light grade 277 Type SG - standard grade 278 Type MG - medium grade 279 Type EG - extra flexible grade 280 Material specifications 281 4.2 FITTINGS & ACCESSORIES 284 4.3 SHURESEAL™ CABLE GLANDS 330 261 Thomas & Betts • www.tnb-europe.com 4.1 Shureseal™ and Shureflex ® Flexible conduits 262 Thomas & Betts ... The Complete Product Line The Shureseal™ flexible metallic liquidtight conduits For a century, Thomas & Betts has been a recognised provide an excellent protection for electrical cables against: leader in electrical conduits & fittings. Industry standards aggressive media, pressure loads, moisture and liquid, chemicals such as Chase Nipples and Erickson Couplings were intro- and oil, dust and pollution, extreme temperatures. duced by Thomas & Betts and are still popular in the All grades of Shureseal™ conduits are constructed using an in- industry. This leadership continues. Here’s why. terlocking, convoluted, heavy-duty galvanised steel core. Depending on the grade and size of the conduit, a packing material Thomas & Betts • www.tnb-europe.com 4.1 Excellent mechanical strength and flexibility for use in demanding environments is added to the convolutions of the core to improve performance. cables in industrial and commercial applications. Finally, a smooth jacket is extruded over the steel core to give pro- They have an excellent resistance to crushing, vibrations and tection and improve flexing properties. bending, as well as high flexibility and pull off strength. Ideal for applications which require resistance to bending strain The Shureflex® conduits are also available in stainless steel upon vibration or similar forces. request. The Shureseal™ flexible non-metallic liquidtight conduits The new range of Shureflex® Nylon conduit and fittings offer an excellent protection for electrical cables combined with an provides all the benefits of a Halogen free, flexible watertight outstanding flexibility, a strong resistance to chemicals and a good system of protection for electrical cables. level of mechanical resistance. Their smooth inner surface ensures The Shureflex® Nylon conduits are made from Halogen free that cables and conductors can be fed through with ease. Polyamide 6 (PA6) and Polyamide 12 (PA12) and are recom- Ideal for applications which require resistance to bending strain, mended for the insulation and the mechanical protection of vibration or similar forces, the range of Shureseal™ flexible, electrical cables, in accordance with EN60204 (Machine Safety). non-metallic liquidtight conduits is installable with the appropri- With its wide range of fittings and accessories, this system is ate fittings available in the Shureseal™ range. ideally suitable for all types of applications in general wiring, industrial equipment, machine tools and machinery, production The Shureflex® system of ultra-flexible metallic conduits in equipment, control equipment, robotics, automotive, trans- galvanised steel offers an economic solution for the protection of portation, railway. Thomas & Betts • www.tnb-europe.com 263 4.1 Selection guide Flexible conduits Conduit type Features SHURESEAL™ FLEXIBLE METALLIC LIQUIDTIGHT CONDUITS TBEF Flexible, VDE approved, for heavy-duty use Flexible High mechanical strength Oil and chemical resistant Standard multi-purpose conduit B yes B yes B yes yes yes TBDL UL / CSA approved, silicone free for heavy-duty use, multi-purpose TBOR Same as TBEF – plus high resistance to oil and chemicals Export-oriented mechanical and plant engineering (USA, Canada etc.) Mechanical engineering with high exposure to oil or chemicals TBEHC Remains flexible at extreme temperatures Same as TBEF but for higher temperatures B yes TBZH Halogen-free, low smoke and flexible Where human life is at risk e.g. underground, railway stations B yes Robotics, export version A yes yes A yes yes A yes yes yes SHURESEAL™ FLEXIBLE NON-METALLIC LIQUIDTIGHT CONDUITS TYPEA Multi-layer construction, UL / CSA approved EFC Highly flexible, crush-resistant, very good chemical resistance LTC Smooth inner and outer surfaces, UL & CSA listed OEM: flexing component wiring protection, fiber optic cable protection etc Industrial applications: machinery, food processing equipment, etc LTC-GY Smooth inner and outer surfaces, UL & CSA listed, grey Commercial applications: indoor & outdoor lighting, etc A yes Industrial and commercial applications such as lighting, security cameras and underfloor wiring Industrial and commercial applications such as lighting, security cameras and underfloor wiring A yes B yes General wiring, machine tools, industrial equipment and automotive General wiring, machine tools, industrial equipment and automotive Machine tools and machinery, industrial equipment, railway A yes yes A yes yes A yes yes A yes yes SHUREFLEX® FLEXIBLE METALLIC CONDUITS UGS Extremely flexible, even at industrial and commercial applications such as extremely high and low temperatures PGS Flexible, PVC-covered* SHUREFLEX® ULTRA-FLEXIBLE NYLON CONDUITS LG Halogen-free Polyamide 6 Very flexible and cost effective Easy installation (push-mount fitting) SG Halogen-free Polyamide 6 Very flexible and light Easy installation (push-mount fitting) MG Halogen-free Polyamide 6 Flexible with increased mechanical strength Easy installation (push-mount fitting) EG Halogen-free Polyamide 12 Extremely flexible, even at negative temperatures and in very dry atmosphere Easy installation (push-mount fitting) 264 Typical Applications Demanding applications requiring repetitive bending and flexing movements: robotics, automation, production equipment A = ultra flexible, B = flexible * LFH (Limited Fire Hazard) covering is available upon request ** Only applicable when correctly installed with Thomas & Betts fittings *** Fittings with IP65 rating are available upon request for the PGS conduits Thomas & Betts • www.tnb-europe.com 4.1 Zero halogen yes yes Low acid yes Limited fire hazard yes Flame retardant Temperature rating IP rating** Standard colour Material Covering Material Core UL file Nr CSA file Nr Page yes -25 to +105°C IP67 black PVC galvanised steel yes -25 to +105°C IP67 black PVC galvanised steel yes -25 to +105°C IP67 black PVC galvanised steel 268 yes -50 to +130°C IP67 black Polyester galvanised steel 269 yes -25 to +90°C IP67 black Olefin galvanised steel 270 -20 to +60°C IP66 orange 2 layers of PVC E95745 232580 271 -18 to +60°C IP65 black reinforced PVC E96548 LL067241 272 -18 to +105°C IP65 black PVC E95745 LL80349 273 -18 to +80°C IP65 grey PVC E95745 LL80349 274 galvanised steel 275 galvanised steel 276 266 E125517 LL91693 267 yes yes yes -50 to +300°C IP40 metallic yes * yes -25 to +70°C IP54*** black yes yes yes yes -40 to +105°C IP66/IP69K black PA6 E96548 277 yes yes yes yes -40 to +105°C IP66/IP69K black PA6 E96548 278 yes yes yes yes -40 to +105°C IP66/IP69K black PA6 E96548 279 yes yes -50 to +90°C IP66/IP69K black PA12 PVC 280 265 Thomas & Betts • www.tnb-europe.com 4.1 Type TBEF - universal Flexible metallic liquidtight conduits • TBEF (now integrating the TBHT grade) conduit with heavy duty double interlocked / single interlocked (with packing) galvanised steel core • Universal conduit for all liquidtight applications requiring good mechanical strength and flexibility: machinery, conveyors, etc. • Cotton packing for high flexibility (up to 1 1/4“) • High performance acid and oil resistant, self-extinguishing PVC jacket • High mechanical stability • Tested and certified in accordance with DIN VDE 0605:1982-04 (File Nr: 24058-5410-0050 / 32CRB F41 / LR, Document Nr.: 131354) • Marked lengths (every 1 m) for quick and easy measuring and cutting Technical Information Outer jacket Core Packing Colour Temperature range Voltage breakdown (flash test) Insulation resistance IP rating Length marking 1/4” - 1 1/4” TBEF0250-50* TBEF0312-50* TBEF0375-10 266 TBEF0375-75 TBEF0500-10 TBEF0500-60 TBEF0750-10 TBEF0750-50 TBEF1000-30 TBEF1250-30 TBEF1500-15* TBEF2000-15* TBEF2500-15* TBEF3000-7* TBEF4000-7* > 100 MOhm IP67, when correctly installed with Shureseal™ liquidtight fittings ** (Grey available upon request. Suffix = G, e.g. TBEF0250-50G) 1 1/2” - 4” Product Ref. PVC, self-extinguishing within 30 seconds Galvanised steel Cotton (up to 1 1/4”) Black or grey** Static: -25°C to +105°C Flexing: -5°C to +105°C > 2 kV Nominal size Metric size Length Internal diameter External diameter [inch] [mm] [m] [mm] [mm] Min. bending radius [mm] 10 12 16 50 50 10 6.2 10.0 12.5 11.4 14.4 17.8 45 50 50 500 500 1000 1250 1250 1250 20.0 22.2 41.9 A A A 16 20 20 25 25 32 40 50 63 75 90 115 75 10 60 10 50 30 30 15 15 15 7 7 12.5 16.0 16.0 21.0 21.0 26.0 34.8 40.4 51.6 63.3 78.4 102.1 17.8 21.1 21.1 26.4 26.4 33.1 41.8 47.7 60.0 72.6 88.4 113.8 50 75 75 90 90 110 130 190 250 480 760 860 1000 1000 1000 1000 1000 1000 1000 2500 2500 2500 2500 2500 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 41.9 48.1 48.1 68.9 68.9 97.5 123.3 144.8 161.0 298.0 327.8 394.4 B A B A C C C C C C C C 1 /4 /16 3 /8 5 3 /8 /2 1 /2 3 /4 3 /4 1 1 1/4 1 1/2 2 2 1/2 3 4 1 Mechanical values Weight Type min. tensile min. compression of strength strength packaging [N] [N] [kg/100 m] * Not VDE approved Packaging sizes: A = box 370 x 370 x 180 mm, B = box 500 x 500 x 275 mm, C = reel 800 mm ø See page 281 for explanations on min. bending radius and temperature ranges For Shureseal™ liquidtight fittings see pages 290 to 301 Thomas & Betts • www.tnb-europe.com 4.1 Type TBDL - dual listed UL & CSA Flexible metallic liquidtight conduits • Type TBDL with UL / CSA approval, heavy duty double interlocked / single interlocked galvanised steel core • Export and North-America oriented applications: multi-national projects, power plant, ... • Copper wire packing for improved grounding (up to 1 1/4”) • High performance, acid- and oil-resistant PVC jacket, selfextinguishing in accordance with UL360 • Extremely high mechanical stability • Marked lengths (every 1 m) for quick and easy measuring and cutting • Silicone free Technical Information Outer jacket Core Packing Colour Temperature range PVC, self-extinguishing in 60 seconds Galvanised steel Flat copper conductor (up to 1 1/4”) Black Static: -25°C to +105°C (+120°C intermittent) Flexing: -5°C to +105°C UL rating: -10°C to +60°C CSA rating: -10°C to +75°C IP67, when correctly installed with Shureseal™ liquidtight fittings IP rating E125517 091693 Length marking 3/8” - 1 1/4” 1 1/2” - 2” Product Ref. TBDL0375-75 TBDL0500-60 TBDL0750-50 TBDL1000-30 TBDL1250-30 TBDL1500-15 TBDL2000-15 Nominal size Metric size Length Internal diameter External diameter [inch] [mm] [m] [mm] [mm] Min. bending radius [mm] /8 /2 3 /4 16 20 25 75 60 50 12.5 16.0 21.0 17.8 21.1 26.4 50 80 105 1000 1000 1000 4000 4000 1250 39.4 48.5 66.3 B B C 1 1 1/4 1 1/2 2 32 40 50 63 30 30 15 15 26.0 34.8 40.4 51.6 33.1 41.8 47.7 60.0 165 200 280 355 1000 1000 2500 2500 4000 1250 4000 1250 112.0 160.0 193.5 253.0 C C C C 3 1 Mechanical values Weight min. tensile min. compression strength strength [N] [N] [kg/100 m] Type of packaging Packaging sizes: B = box 500 x 500 x 275 mm, C = reel 800 mm ø See page 281 for explanations on min. bending radius and temperature ranges Other sizes available upon request - please contact your Sales Office For Shureseal™ liquidtight fittings see pages 290 to 301 267 Thomas & Betts • www.tnb-europe.com 4.1 Type TBOR - oil resistant Flexible metallic liquidtight conduits • Type TBOR, with heavy duty double interlocked / single interlocked (with packing) galvanised steel core • Applications in greasy environments: machine tools, assembly machines, hydraulic machinery • Cotton packing for high flexibility (up to 1 1/4“) • High performance acid- and oil-resistant PVC outer jacket, selfextinguishing within 30 seconds • High mechanical stability in accordance with DIN 49 012 • Marked lengths (every 1m) for quick and easy measuring and cutting Technical Information Outer jacket Core Packing Colour Temperature range Length marking Voltage breakdown (flash test) Insulation resistance IP rating 3/8” - 1 1/4” 1 1/2” - 2” Product Ref. TBOR0375-75 TBOR0500-60 TBOR0750-50 TBOR1000-30 TBOR1250-30 TBOR1500-15 TBOR2000-15 PVC, self-extinguishing within 30 seconds Galvanised steel Cotton (up to 1 1/4”) Black Static: -25°C to +105°C Flexing: -5°C to +105°C > 2 kV > 100 MOhm IP67, when correctly installed with Shureseal™ liquidtight fittings Nominal size Metric size Length Internal diameter External diameter [inch] [mm] [m] [mm] [mm] Min. bending radius [mm] /8 /2 3 /4 1 16 20 25 32 75 60 50 30 12.5 16.0 21.0 26.0 17.8 21.1 26.4 33.1 50 75 90 110 1000 1000 1000 1000 1250 1250 1250 1250 41.9 48.1 68.9 97.5 B B C C 1 1/4 1 1/2 2 40 50 63 30 15 15 34.8 40.4 51.6 41.8 47.7 60.0 130 190 250 1000 2500 2500 1250 1250 1250 123.3 144.8 161.0 C C C 3 1 Mechanical values Weight min. tensile min. compression strength strength [N] [N] [kg/100 m] Type of packaging Packaging sizes: B = box 500 x 500 x 275 mm, C = reel 800 mm ø See page 281 for explanations on min. bending radius and temperature ranges Other sizes available upon request - please contact your Sales Office For Shureseal™ liquidtight fittings see pages 290 to 301 268 Thomas & Betts • www.tnb-europe.com 4.1 Type TBEHC - extreme heat/cold Flexible metallic liquidtight conduits • Applications at extreme temperatures: refrigeration, transportation, industrial HVAC, heavy industries • Very high tolerance to extreme changes in temperature • Heavy duty double interlocked / single interlocked (with packing) galvanised steel core • Cotton packing for high flexibility (up to 1 1/4“) • High performance acid- and oil-resistant Polyester jacket, selfextinguishing according to UL 94 V-2 • High mechanical stability in accordance with DIN 49 012 • Marked lengths (every 1m) for quick and easy measuring and cutting Technical Information Outer jacket Polyester, self-extinguishing within 30 seconds Galvanised steel Cotton (up to 1 1/4”) Black Static: -50°C to +130°C (+150°C intermittent) Flexing: -5°C to +130°C > 2 kV Core Packing Colour Temperature range Voltage breakdown (flash test) IP rating Product Ref. Length marking 3/8” - 1 1/4” IP67, when correctly installed with Shureseal™ liquidtight fittings 1 1/2” - 2” Nominal size Metric size Length Internal diameter External diameter [inch] [mm] [m] [mm] [mm] Min. bending radius [mm] Mechanical values Weight min. tensile min. compression strength strength [N] [N] [kg/100 m] Type of packaging 16 20 30 30 12.5 16.0 17.8 21.1 50 75 1000 1000 1250 1250 40.7 45.0 B B TBEHC0375-30 TBEHC0500-30 3 TBEHC0750-30 TBEHC1000-30 TBEHC1250-30 3 /4 1 1 1/4 25 32 40 30 30 30 21.0 26.0 34.8 26.4 33.1 41.8 90 110 130 1000 1000 1000 1250 1250 1250 64.5 90.7 112.6 C C C TBEHC1500-15 TBEHC2000-15 1 1/2 2 50 63 15 15 40.4 51.6 47.7 60.0 190 250 2500 2500 1250 1250 134.5 148.7 C C /8 /2 1 Packaging sizes: B= box 500 x 500 x 275 mm, C= reel 800 mm ø See page 281 for explanations on min. bending radius and temperature ranges Other sizes available upon request - please contact your Sales Office For Shureseal™ liquidtight fittings see pages 290 to 301 Special fittings (HT series) rated at 150°C are now available for high temperature applications - please contact your Sales Office for product availability. TBEHC conduits with 316 grade stainless steel core (TBEHCSS series) can be available upon request - please contact your Sales Office for product availability and Minimum Order Quantities. 269 Thomas & Betts • www.tnb-europe.com 4.1 Type TBZH - zero halogen Flexible metallic liquidtight conduits • Halogen free and low smoke outer jacket • Ideal for applications where human lives can be a concern: public transportation, metro, train,... • Heavy duty double interlocked / single interlocked (with packing) galvanised steel core • Cotton packing for high flexibility (up to 1 1/4“) • High performance acid- and oil-resistant Olefin outer jacket, selfextinguishing within 30 seconds • For use in safety areas (tunnels, public areas and transportation equipment) • Marked lengths (every 1m) for quick and easy measuring and cutting • NFF16-101 / NFF16-102 tested: I index = I3 (oxygen index = 40.7), F index = F1 Technical Information Outer jacket Core Packing Colour Temperature range Length marking 5/16” - 1 1/4” Voltage breakdown (flash test) Insulation resistance IP rating 1 1/2” - 2” Product Ref. Olefin, self-extinguishing within 30 seconds Galvanised steel Cotton (up to 1 1/4”) Black Static: -25°C to +90°C Flexing: -5°C to +90°C > 2 kV > 100 MOhm IP67, when correctly installed with Shureseal™ liquidtight fittings Nominal size Metric size Length Internal diameter External diameter [inch] [mm] [m] [mm] [mm] Min. bending radius [mm] 16 20 75 60 12.5 16.0 17.8 21.1 60 90 1000 1000 1250 1250 41.9 48.1 B B 25 32 40 50 63 50 30 30 15 15 21.0 26.0 34.8 40.4 51.6 26.4 33.1 41.8 47.7 60.0 110 130 160 230 300 1000 1000 1000 2500 2500 1250 1250 1250 1250 1250 68.9 97.5 123.3 144.8 161.0 C C C C C TBZH0375-75 TBZH0500-60 3 TBZH0750-50 TBZH1000-30 TBZH1250-30 TBZH1500-15 TBZH2000-15 3 /8 /2 1 /4 1 1 1/4 1 1/2 2 Mechanical values Weight min. tensile min. compression strength strength [N] [N] [kg/100 m] Type of packaging Packaging sizes: B= box 500 x 500 x 275 mm, C = reel 800 mm ø For Shureseal™ liquidtight fittings see pages 290 to 301 See page 281 for explanations on min. bending radius and temperature ranges 270 Thomas & Betts • www.tnb-europe.com 4.1 Type TYPEA - smooth outer surface Flexible non-metallic liquidtight conduits • UL and CSA approved • Double layer construction offers a high level of mechanical stability for plastic tubing • The Nylon lining between the 2 layers ensures a high level of flexibility • High performance, durable acid- and oil resistant PVC outer jacket • Perfectly designed for fittings which have to be safe, secure and electrically insulated • Marked in lengths of 1 foot / 30.48 cm for quick and easy measuring and cutting • High retention assured when used in association with T&B special fittings (Product Ref. 37XX and 63XX) (see pages 302 and 303) Technical Information Material Colour Temperature range IP rating 2 layers of PVC with a woven Nylon fabric in between Orange -20°C to +60°C IP66, when correctly installed with Shureseal™ liquidtight fittings E95745 232580 Length marking Product Ref. Nominal size [inch] Metric size [mm] Length 3 [m] Internal diameter [mm] External diameter [mm] Min. bending radius [mm] Weight [kg/100 m] TYPEA38-250 TYPEA50-200 TYPEA75-175 TYPEA100-100 TYPEA125-100 /8 /2 3 /4 1 1 1/4 16 20 25 32 40 76.2 61.0 53.3 30.5 30.5 12.32 15.75 20.70 26.16 34.80 19.63 23.62 29.72 36.58 46.36 63.5 76.2 101.6 152.4 177.8 23.3 33.3 46.7 63.3 93.3 TYPEA150-50 TYPEA200-50 1 1/2 2 50 63 15.2 15.2 40.26 52.71 52.83 65.79 203.2 228.6 120.0 180.0 1 For Shureseal™ liquidtight fittings for non-metallic conduits see pages 302 and 303 See page 281 for explanations on min. bending radius and temperature ranges 271 Thomas & Betts • www.tnb-europe.com 4.1 Type EFC - with strengthened inner coil Flexible non-metallic liquidtight conduits • UL Type B liquidtight flexible non-metallic conduit, OEM grade • Highly flexible, liquidtight plastic tubing with strengthened inner coil • UV-resistant and weatherproof • High chemical resistance • UL recognised under File No. E 96548 • CSA approved File No. LL 067241 • Crush-resistant due to stiffening effects of strengthened inner coil • The ultra-smooth inner surface ensures that cables and conductors can be fed through very easily • Can be used with plastic or metallic T&B “Bullet” fittings (see pages 304 to 308) Technical Information LL067241 Material Colour Temperature range E96548 PVC Black or orange* or blue* -18°C to +75°C (CSA) -18°C to +60°C (UL) IP65, when correctly installed with Shureseal™ liquidtight fittings IP rating External Ø Internal Ø Product Ref. EFC025 EFC038 EFC050 EFC075 EFC100 EFC125 EFC150 EFC200 Nominal size [inch] Metric size [mm] Length /4 /8 1 /2 3 /4 1 1 1/4 1 1/2 2 1 3 [m] Internal diameter [mm] External diameter [mm] Min. bending radius [mm] Weight Type of packaging [kg/100 m] 10 16 20 25 32 30.5 30.5 30.5 30.5 30.5 10.0 12.3 15.8 20.8 26.4 14.6 18.0 21.3 26.7 33.4 20 25 30 40 50 7.3 10.7 12.4 15.3 23.8 reel reel reel reel reel 40 50 63 30.5 15.2 15.2 35.1 40.0 51.3 42.2 48.3 60.3 60 70 85 31.6 43.8 59.5 reel reel reel For Shureseal™ “Bullet” fittings see pages 304 to 308 * For other colours add colour suffix to Product Reference. (e.g. EFC025-1 for orange conduit) Standard colour = black, 1 = orange, 2 = blue See page 281 for explanations on min. bending radius and temperature ranges 272 Thomas & Betts • www.tnb-europe.com 4.1 Type LTC - smooth outer surface Flexible non-metallic liquidtight conduits • UL Type B liquidtight flexible non-metallic conduit, industrial grade • UL listed (E95745), CSA approved (LL80349) • Highly flexible, with smooth outer jacket • UV-resistant and weatherproof • High chemical resistance • The smooth inner surface ensures that cables and conductors can be fed through very easily • Marked lengths (every 1 foot = 30.5 cm) for quick and easy measuring and cutting • Can be used with plastic or metallic Shureseal™ “Bullet” fittings (see pages 304 to 308) • Recommended industrial applications include: food processing equipment, extensions from wireways, sensor and microswitch control consoles Technical Information Material Colour Temperature range Voltage rating Flammability rating UL specifications IP rating Product Ref. E95745 LL80349 PVC Black or blue* or orange* -18°C to +105°C CSA rating: -18°C to +75°C UL rating: -18°C to +105°C (dry) -18°C to +70°C (oil) -18°C to +60°C (wet) 600V UL1660 Oil resistant: yes Outdoor applications: yes (black version only) Direct burial: yes IP65, when correctly installed with Shureseal™ plastic or metallic “Bullet” fittings Nominal size [inch] Metric size [mm] Length Length marking [m] Internal diameter [mm] External diameter [mm] Weight [kg/100 m] LTC038 3 16 30.5 12.3 18.0 19.0 LTC050 LTC075 LTC100-TB LTC125-TB LTC150-TB LTC200 1 20 25 32 40 50 63 30.5 30.5 30.5 30.5 15.2 15.2 15.8 20.8 26.4 35.1 40.0 51.3 21.3 26.7 33.4 42.2 48.3 60.3 22.0 27.2 42.3 56.1 77.8 105.7 /8 /2 3 /4 1 1 1/4 1 1/2 2 Suitable for use in hazardous location where general purpose equipment is specifically permitted by the NEC Class I Div. 2, Class II, Div. 1 & 2 Class III, Div. 1 & 2, NEC 501-4(b) 502-4(a)(b) 503-3(a)(b). Other lengths can be available - please contact your Sales Office for availability For Shureseal™ “Bullet” fittings, see pages 304 to 308 * For other colours add colour suffix to Product Reference. (e.g. LTC050-1 for orange conduit) Standard colour = black, 1 = orange, 2 = blue Thomas & Betts • www.tnb-europe.com 273 4.1 Type LTC-GY - smooth outer surface Flexible non-metallic liquidtight conduits • UL Type B liquidtight flexible non-metallic conduit, commercial grade • UL listed (E95745), CSA approved (LL80349) • Highly flexible, with smooth outer jacket • UV-resistant and weatherproof • High chemical resistance • The smooth inner surface ensures that cables and conductors can be fed through very easily • Can be used with plastic or metallic Shureseal™ “Bullet” fittings (see pages 304 to 308) • Recommended for commercial applications Technical Information Material Colour Temperature range LL80349 E95745 Voltage rating UL specifications IP rating Length marking Product Ref. LTC038GY LTC050GY LTC075GY Nominal size [inch] 3 /8 1/2 3 /4 1 Metric size [mm] Length PVC Grey -18°C to +80°C UL rating: -18°C to +80°C (dry) -18°C to +70°C (oil) -18°C to +60°C (wet) 600V Oil resistant: yes Outdoor applications: yes Direct burial: yes IP65, when correctly installed with Shureseal™ plastic or metallic “Bullet” fittings [m] Internal diameter [mm] External diameter [mm] Weight [kg/100 m] 16 20 25 30.5 30.5 30.5 12.3 15.8 20.8 18.0 21.3 26.7 19.0 22.0 27.2 LTC100GY LTC125GY LTC150GY 1 1/4 1 1/2 32 40 50 30.5 30.5 15.2 26.4 35.1 40.0 33.4 42.2 48.3 42.3 56.1 77.8 LTC200GY 2 63 15.2 51.3 60.3 105.7 Other lengths can be available – please contact your Sales Office for availability For Shureseal™ “Bullet” fittings, see pages 304 to 308 274 Thomas & Betts • www.tnb-europe.com 4.1 Type UGS - uncovered version Ultra-flexible galvanised steel conduits • Highly crush-resistant with an excellent pull off strength • An economic solution for the protection of cables in industrial and commercial applications where there is flexing, bending or vibration • Stainless steel grade 316 conduits and fittings are available for specialised applications. Please contact your Sales Office for any specific requirements • Wide choice of male fittings (fixed or swivel) with PG or metric threads, as well as a space saver version • Typical applications include amongst others: lighting, security cameras, underfloor wiring, transport and machine-tools Technical Information Outer jacket Core Colour Temperature range IP rating Product Ref. None Continuous spiral in galvanised steel Metallic -50°C to +300°C IP40, when correctly installed with Shureflex® fittings Nominal size [mm] Length [m] Min. inner diameter [mm] Max. outer diameter [mm] Min. bending radius [mm] UGS1010 UGS1030 Weight Type of packaging [kg/100 m] 10 10 10 30 7.0 7.0 9.6 9.6 20 20 8.4 8.4 box box UGS1210 UGS1230 UGS1610 UGS1630 UGS2010 UGS2030 UGS2510 12 12 16 16 20 20 25 10 30 10 30 10 30 10 10.0 10.0 12.9 12.9 17.0 17.0 21.1 12.8 12.8 16.1 16.1 20.2 20.2 24.7 20 20 24 24 32 32 32 12.9 12.9 15.6 15.6 21.7 21.7 27.0 box box box box box box box UGS2530 UGS3210 UGS3220 25 32 32 30 10 20 21.1 28.4 28.4 24.7 32.0 32.0 32 32 32 27.0 36.0 36.0 box box box UGS4010 UGS4020 UGS5010 UGS5020 40 40 50 50 10 20 10 20 36.4 36.4 48.2 48.2 40.1 40.1 53.2 53.2 44 44 95 95 45.5 45.5 98.5 98.5 box box box box For T&B Shureflex® fittings see pages 313 and 314 For stainless steel grade 316 conduits please contact your Sales Office See page 281 for explanations on min. bending radius and temperature ranges 275 Thomas & Betts • www.tnb-europe.com 4.1 Type PGS - covered version Ultra-flexible galvanised steel conduits • Highly crush-resistant with an excellent pull off strength • Improved IP rating (IP54), compared to the uncovered conduits (special fittings with IP65 rating are also available upon request) • An economic solution for the protection of cables in industrial and commercial applications where there is flexing, bending or vibration • Wide choice of male fittings (fixed or swivel) and female fittings (fixed), both with PG or metric threads, as well as a space saver version • Typical applications include amongst others: lighting, security cameras, underfloor wiring, transport and machine-tools Technical Information Outer jacket Core Colour Temperature range IP rating Low acid PVC* Continuous spiral in galvanised steel Black -25°C to +70°C IP54, (or IP65 **), when correctly installed with Shureflex® fittings * Limited Fire Hazard covering available upon request ** With special fitting, upon request Product Ref. Nominal size [mm] Length [m] Min. inner diameter [mm] Max. outer diameter [mm] PGS1010 PGS1030 PGS1210 PGS1230 PGS1610 PGS1630 PGS2010 Min. bending radius [mm] Weight Type of packaging 10 10 12 12 16 16 20 10 30 10 30 10 30 10 7.0 7.0 10.0 10.0 12.9 12.9 17.0 10.3 10.3 13.8 13.8 17.1 17.1 21.2 30 30 30 30 35 35 40 12.5 12.5 19.8 19.8 23.1 23.1 31.4 box* box* box* box* box* box* box* PGS2030 PGS2510 PGS2530 20 25 25 30 10 30 17.0 21.1 21.1 21.2 25.7 25.7 40 50 50 31.4 38.5 38.5 box* box* box* PGS3210 PGS3220 PGS4010 PGS4020 PGS5010 PGS5020 32 32 40 40 50 50 10 20 10 20 10 20 28.4 28.4 36.4 36.4 48.2 48.2 33.0 33.0 41.1 41.1 54.9 54.9 60 60 80 80 180 180 51.7 51.7 64.4 64.4 116.0 116.0 box* box* box* box* box* box* [kg/100 m] * Packed in a cardboard box which contains a reel For T&B Shureflex® fittings see pages 315 and 316 See page 281 for explanations on min. bending radius and temperature ranges 276 Thomas & Betts • www.tnb-europe.com 4.1 Type LG - Light grade (PA6) Ultra-flexible nylon conduits • • • • Specially modified Polyamide 6 Light grade: cost effective version Resistant to fuel, mineral oils, greases and diluted bases To be used with the Shureflex® Nylon Fittings to provide a watertight system (rated IP66) without the need for any additional accessory • For the insulation and the mechanical protection of electrical cables in industrial applications, in accordance with EN60204 (Machine Safety) • Typical applications include: general wiring, machine tools, industrial equipment, control equipment and automotive • For slit version please contact your sales office for product availability Technical Information Material Colour Temperature range Flammability rating IP rating Other properties Product Ref. Polyamide 6 Black -40°C to +105°C (intermittent: to +150°C) UL 94 HB IP66, with Shureflex® Nylon fittings IP69K, with Shureflex® Nylon fittings and additional Shureflex® washer and O-ring Halogen, Phosphor and Cadmium free, UV-resistant Nominal size [mm] Length NY-LG07-BK50 NY-LG10-BK50 NY-LG12-BK50 NY-LG17-BK50 NY-LG23-BK50 NY-LG29-BK50 NY-LG36-BK30 NY-LG48-BK30 E96548 External diameter [mm] Min. bending radius [mm] Type of packaging [m] Internal diameter [mm] 7 10 12 17 23 50 50 50 50 50 6.3 9.7 12.2 16.8 22.6 10.0 13.0 15.8 21.2 28.5 15 20 30 40 55 reel reel reel reel reel 29 36 48 50 30 30 28.3 36.3 47.4 34.5 42.5 54.5 65 80 95 reel reel reel For Shureflex® Nylon Fittings & Accessories: see pages 317 to 325 See page 281 for explanations on min. bending radius and temperature ranges 277 Thomas & Betts • www.tnb-europe.com 4.1 Type SG - Standard grade (PA6) Ultra-flexible nylon conduits • • • • High performance Polyamide 6 Standard grade: very flexible and light Resistant to fuel, mineral oils, greases and diluted bases To be used with the Shureflex® Nylon Fittings to provide a watertight system (rated IP66) without the need for any additional accessory • For the insulation and the mechanical protection of electrical cables in industrial applications, in accordance with EN60204 (Machine Safety) • Typical applications include: general wiring, machine tools, industrial equipment, control equipment and automotive Technical Information Material Colour Temperature range E96548 Flammability rating IP rating Other properties Product Ref. Nominal size [mm] Length NY-SG07-BK50 7 50 NY-SG10-BK50 NY-SG12-BK50 NY-SG17-BK50 10 12 17 50 50 50 NY-SG23-BK50 NY-SG29-BK50 NY-SG36-BK30 NY-SG48-BK30 23 29 36 48 50 50 30 30 [m] Internal diameter [mm] Polyamide 6 Black -40°C to +105°C (intermittent: to +150°C) UL 94 V-2 (produced from UL 94 V-0 raw material) IP66, with Shureflex® Nylon fittings IP69K, with Shureflex® Nylon fittings and additional Shureflex® washer and O-ring Halogen, Phosphor and Cadmium free, UV-resistant External diameter [mm] Min. bending radius [mm] Type of packaging 6.3 10.0 15 reel 9.7 12.2 16.8 13.0 15.8 21.2 20 30 40 reel reel reel 22.6 28.3 36.3 47.4 28.5 34.5 42.5 54.5 55 65 80 95 reel reel reel reel For Shureflex® Nylon Fittings & Accessories: see pages 317 to 325 See page 281 for explanations on min. bending radius and temperature ranges 278 Thomas & Betts • www.tnb-europe.com 4.1 Type MG - Medium grade (PA6) Ultra-flexible nylon conduits • High performance Polyamide 6 • Medium grade: flexible with increased mechanical strength (crush and impact resistance) • Resistant to fuel, mineral oils, greases and diluted bases • To be used with the Shureflex® Nylon Fittings to provide a watertight system (rated IP66) without the need for any additional accessory • For the insulation and the mechanical protection of electrical cables in industrial applications, in accordance with EN60204 (Machine Safety) • Typical applications include: machine tools and machinery, industrial equipment, production equipment and railway industry Technical Information Material Colour Temperature range Flammability rating IP rating Other properties Product Ref. Polyamide 6 Black -40°C to +105°C (intermittent: to +150°C) UL 94 V-2 (produced from UL 94 V-0 raw material) IP66, with Shureflex® Nylon fittings IP69K, with Shureflex® Nylon fittings and additional Shureflex® washer and O-ring Halogen, Phosphor and Cadmium free, UV-resistant Nominal size [mm] Length NY-MG07-BK50 NY-MG10-BK50 NY-MG12-BK50 NY-MG17-BK30 NY-MG23-BK30 NY-MG29-BK30 NY-MG36-BK30 NY-MG48-BK30 23 29 36 48 E96548 External diameter [mm] Min. bending radius [mm] Type of packaging [m] Internal diameter [mm] 7 50 6.2 10.0 20 reel 10 12 17 50 50 30 9.6 12.0 16.5 13.0 15.8 21.2 25 35 50 reel reel reel 30 30 30 30 22.3 28.2 36.0 47.1 28.5 34.5 42.5 54.5 60 70 85 100 reel reel reel reel For Shureflex® Nylon Fittings & Accessories: see pages 317 to 325 See page 281 for explanations on min. bending radius and temperature ranges 279 Thomas & Betts • www.tnb-europe.com 4.1 Type EG - Extra Flexible grade (PA12) Ultra-flexible nylon conduits • High performance Polyamide 12 • Extremely flexible, even at negative temperatures and in very dry atmospheres • Resistant to fuel, mineral oils, greases and diluted bases • To be used with the Shureflex® Nylon Fittings to provide a watertight system (rated IP66) without the need for any additional accessory • For the insulation and the mechanical protection of electrical cables in industrial applications, in accordance with EN60204 (Machine Safety) • Especially recommended for demanding applications requiring repetitive bending and flexing movements, such as robotics, automation, production equipment Technical Information Material Colour Temperature range Flammability rating IP rating Other properties Product Ref. Nominal size [mm] Length NY-EG07-BK50 NY-EG10-BK50 NY-EG12-BK50 Polyamide 12 Black -50°C to +90°C (intermittent: to +140°C) UL 94 HB IP66, with Shureflex® Nylon fittings IP69K, with Shureflex® Nylon fittings and additional Shureflex® washer and O-ring Halogen, Phosphor and Cadmium free, UV-resistant External diameter [mm] Min. bending radius [mm] Type of packaging [m] Internal diameter [mm] 7 10 12 50 50 50 6.5 9.5 12.0 10.0 13.0 15.8 20 25 35 reel reel reel NY-EG17-BK30 NY-EG23-BK30 NY-EG29-BK30 17 23 29 30 30 30 16.4 22.6 28.1 21.2 28.5 34.5 50 60 70 reel reel reel NY-EG36-BK10 NY-EG48-BK10 36 48 10 10 36.0 47.5 42.5 54.5 85 100 reel reel For Shureflex® Nylon Fittings & Accessories: see pages 317 to 325 See page 281 for explanations on min. bending radius and temperature ranges 280 Thomas & Betts • www.tnb-europe.com 4.1 Degree of protection (IP rating) Material specifications Degrees of Protection of enclosures according to DIN 40050 IEC 144/529 IP (Ingress Protection) and 2 figures (IPXY) indicates the protection class, the first figure X indicating the degree of protection against ingress of solid foreign objects, and the second figure Y indicating the degree of protection against ingress of water. Degree of protection Protection of equipment X against ingress of solid foreign objects Degree of protection Y 0 1 2 Non-protected Protected against solid foreign objects of 50 mm ø & greater Protected against solid foreign objects of 12.5 mm ø & greater 0 1 2 3 Protected against solid foreign objects of 2.5 mm ø & greater 3 4 5 6 Protected against solid foreign objects of 1.0 mm ø & greater Dust-protected Dust-tight 4 5 6 7 8 9K Protection of equipment against ingress of water Non-protected Protected against vertically falling water drops Protected against vertically falling water drops when enclosure is tilted up to 15° Protected against spraying water Protected against splashing water Protected against water jets Protected against powerful water jets Protected against the effects of temporary immersion in water Protected against the effects of continuous immersion in water subject to agreement Protected against the effects of high-pressure, high temperature steam cleaning: spray nozzle with 80 °C water at 8–10 MPa (80–100 bar) pressure (according to DIN 40050-9) (CHART-IP Protection in accordance with DIN 40050 / IEC 144/529 ) Minimum Bending Radius Material specifications A flexible conduit is able to bend repetitively without permanent deformation. A way to compare the flexibility of different conduits is to define the amplitude of the bending that they can withstand, for example by bending the conduit around a cylindrical object (mandrel) of known radius. While bending the conduit around a mandrel of large radius remains easy, this operation is getting more and more stringent when the radius is decreased, and the smallest radius that can be reached before damaging the conduit is called the Minimum Bending Radius. Therefore the conduits having smaller Minimum Bending Radius can be qualified as more flexible. The Minimum Bending Radius shown in the tables is suitable for both the flexing mode (within the flexing temperature range) and the static mode (within the static temperature range) Mandrel Radius = Minimum Bending Radius The method for checking the conduit bending is carried out by bending the conduit half turn around a solid mandrel at the Minimum Bending Radius. 281 As materials get stiffer at low temperatures, the use of the conduits in flexing mode is limited to a narrower range of temperatures than their use in static mode, as shown in the technical specifications of the conduits. Thomas & Betts • www.tnb-europe.com 4.1 Prescriptions & specifications Material specifications Conduits: directions for use Specifications Below are a few short extracts taken from the relevant prescriptions. VDE 0113/12.73 Metal tubing, pipes and conduits must be used in accordance with the prescribed safety standard. Paragraph 10.3 1 states that all conduits must be designed to protect against the expected demands made on the product. This is to say, for example, that cable can only be fed through conduit if it is suitably protected from liquids, dust (IP-Protection) and other foreign substances. Surfaces with which the laid conduits come into contact - such as edges, threads etc. should not damage the insulation of the conduit. Shureseal™ fittings and conduits satisfy the following specifications: • for heavy industrial applications in accordance with DIN 49012. • according to IP67 rating • according to DIN/VDE 0650, section, 2.1.1b • according to BS731, part 1 • and have the necessary approvals (UL/CSA and VDE) Fittings: directions for use Conduits and fitting assemblies must be installed in accordance with VDE 0113. It is not adequate just to feed the conduit into a housing. The conduit must be installed using a lock nut and fitting, which ensure a good electrical connection between the conduit and housing. The conduit must not reduce the protective capability of the housing. In order to ensure the effective installation of the conduit, it is important not only to use a suitable conduit but also to use the appropriate type of fitting. (see IEC-204) Shureseal™ Conduit Installation Installation is simple. The fitting screws easily onto the conduit, without the need for special tools. The fitting can be removed and re-used again at any time. The fitting also performs excellently against severe vibration. The conduit is not deformed by the fitting. In tests, the fittings have been shown to be extremely secure and guarantee a high level of security and reliability. Housing Sealing ring Locknut Length marking Gland nut Ground cone Threaded body 282 Thomas & Betts • www.tnb-europe.com 4.1 Material specifications table Material specifications This chart gives an indication of the capabilities of the Shureseal™ liquidtight flexible metallic conduits. It is extremely difficult to provide data on all possible combinations or conditions that can occur. Chemical OILS AND HYDROCARBONS ASTM Oil No 1 ASTM Oil No 2 ASTM Oil No 3 Diesel Oil Lubricating Oil Paraffin Oil Petrol Skydrol 500B Therefore it is recommended that this information should be used as a guideline and that the conduit should be tested in the intended application by the user, to determine suitability. If you have specific requirements, please contact Technical Support. TBEF TBOR TBHC TBZH TBDL EFC LTC LTC-GY TYPEA PGS T T T T L G G T T T T T L G G T G G G T G T L G P P P T L T T T T L T T L G G T G – L L G G – – – – L L G – – P T L T T L G G T Transformer Oil Vegetable Oils ORGANIC SOLVENTS Acetone T T T T T T T T T T – – – G T T P P L P P P P P Benzene Ethyl Alcohol Ethylene Glycol P P L P P L L L G P L T P P L P G G P L G P P L Eteon 12 Methyl Alcohol Methyl Ethyl Ketone T P T T P T G G L T L P T P T – G P – L P T P T Toluene 100 % P P Turpentine 100 % L L White Spirit T T ACIDS AND SALTS GIVING ACID SOLUTIONS Acetic Acid 10 % G G Acetic Acid 20% L L Hydrochloric Acid 10 % – – L T T L L L P L T P L – P L – P L T G G – T T – G L – G – – G – G G L – Hydrochloric Acid 20 % Hydrochloric Acid 40 % Lactic Acid (90%) L – T L – T P – T L – T G – P – L – L – T Oxalic Acid G G Zinc Chloride G G BASES AND SALTS GIVING BASIC SOLUTIONS Aluminium Chloride (10%) G G Sodium Hydroxide (20%) T T Sodium Hydroxide (45%) T T OTHERS Ozone Gas G G Sea Water G G T G T T G G G G G G G G G G L G G L G T T G G G G G G G T T T G T G G G – G – G G G L – T G = Good L = Limited P = Poor T = No data available likely to have minor effect Thomas & Betts • www.tnb-europe.com 283 4.2 Fittings Metal and plastic fittings with positive sealing against liquids and dust 284 Thomas & Betts • www.tnb-europe.com 4.2 CONDUIT & FITTINGS 4.1 FLEXIBLE CONDUITS 260 4.2 FITTINGS & ACCESSORIES 284 Selection guide 288 Shureseal™ liquidtight fittings for metallic conduits 290 Product description 290 Straight fittings 292 90° fittings 294 45° fittings 296 Stainless steel fitting 298 Chase fittings 300 Female hub and adaptor fitting 301 Shureseal™ liquidtight fittings for non-metallic conduits 302 Type TYPEA 302 Type EFC / LTC / LTC-GY 304 Shureseal™ accessories for liquidtight fittings 309 Sealing washers 309 Locknuts 310 Wire mesh adaptor 311 Replacement parts 312 Shureflex® fittings for ultra-flexible galvanised steel conduits 313 Type UGS - uncovered conduits 313 Type PGS - covered conduits 315 Shureflex® fittings for ultra-flexible nylon conduits 317 Straight fittings 318 90° fittings 319 45° fittings 320 T-splits 321 Shureflex® accessories for nylon conduits & fittings 322 Sealing washer 322 O-ring 323 Locknut 324 Mounting brackets 325 Rigid and intermediate metal conduit fittings 326 Metallic fittings for threadless conduits 326 Metallic couplings for threadless conduits 327 Plastic bushing 328 Other Thomas & Betts conduit and fittings 329 4.3 SHURESEAL™ CABLE GLANDS Thomas & Betts • www.tnb-europe.com 330 285 4.2 Shureseal™ and Shureflex ® Fittings & Accessories All our high-performance products are designed to deliver Shureseal™ liquidtight fittings for metallic conduits excellent reliability as well as ease of installation in virtually Thomas & Betts offers the largest and most technologically any application. Thomas & Betts offers two ranges of advanced line of liquidtight fittings in the industry, including fittings for it’s Shureseal™ and Shureflex® flexible conduits connectors for highly-specialised applications such as power and petrochemical plants, paper mills, robot manufacturers, packaging equipment, machine tool building, and other OEM 286 and MRO applications. At Thomas & Betts, we integrate the Thomas & Betts • www.tnb-europe.com 4.2 Metal and Plastic fittings with positive sealing against liquids and dust latest manufacturing technologies with the highest quality ma- Ideal for industrial and commercial applications where flexibility, terials available. So you can be assured of reliable, liquidtight crush and vibration resistance are required products that offer improved on-the-job performance and reduced Offers an economic solution for the protection of cables for installation time and costs. industrial and commercial applications Shureseal™ liquidtight fittings for non-metallic conduits Shureflex® fittings for nylon conduits This engineering breakthrough meets the demand for a tough, The Shureflex® Nylon conduit and fittings from Thomas & Betts reusable, non-metallic liquidtight fitting for use with TYPEA, EFC, provide all the benefits of a Halogen free, flexible watertight LTC conduits or flexible tubing. system of protection for electrical cables. The BULLET non-metallic fitting provides a reliable liquidtight seal In particular, the high performance fitting, with its unique self- that combines high pullout resistance and ease of installation. locking mechanism, allows a quick and secure installation with a ® watertight protection and an outstanding mechanical strength. Shureflex fittings for galvanised steel conduits ® Wide choice of fittings especially manufactured for Shureflex With four different grades of conduits and a wide range of fittings ® and accessories available in black, this system is ideally suitable for galvanised steel conduits all types of applications in general wiring, industrial equipment, • Manufactured in nickel-plated brass for a professional quality machine tools and machinery, production equipment, control and finish • Highly crush resistant with an excellent pull-off strength Thomas & Betts • www.tnb-europe.com equipment, robotics, automotive, transportation, railway. 287 4.2 Selection guide Fittings and accessories Fitting style type Conduit SHURESEAL™ FLEXIBLE METALLIC LIQUIDTIGHT CONDUITS straight Flexible metallic liquidtight conduits TB series EFC LTC series X X X X 45° angled Flexible metallic liquidtight conduits X 90° angled Flexible metallic liquidtight conduits X chase Flexible metallic liquidtight conduits X hub & adaptor Flexible metallic liquidtight conduits X SHURESEAL™ FLEXIBLE NON-METALLIC LIQUIDTIGHT CONDUITS straight Flexible non-metallic liquidtight conduits TYPEA 45° angled Flexible non-metallic liquidtight conduits X X X 90° angled Flexible non-metallic liquidtight conduits X X X chase Flexible non-metallic liquidtight conduits X X SHUREFLEX® FLEXIBLE METALLIC CONDUITS straight male Flexible metallic conduits straight female Flexible metallic conduits swiveled Flexible metallic conduits chase Flexible metallic conduits SHUREFLEX® ULTRA-FLEXIBLE NYLON CONDUITS straight Ultra-flexible nylon conduits 45° angled Ultra-flexible nylon conduits 90° angled Ultra-flexible nylon conduits, T-split Ultra-flexible nylon conduits 288 Thomas & Betts • www.tnb-europe.com 4.2 UGS PGS NY series ISO metric thread NPT thread Imperial thread PG thread X X X X X X X X X X X X X X X UNEF thread Approvals Material IP rating Page X UL / CSA steel / stainless steel IP67 292 X X UL / CSA steel / stainless steel IP67 296 X X UL / CSA steel / stainless steel IP67 294 UL / CSA steel IP67 300 UL / CSA steel IP67 301 IP65 / IP66 from 302 to 307 steel / thermoplastic IP65 / IP66 from 302 to 307 UL / CSA / meets steel / coast guard cg293 thermoplastic IP65 / IP66 from 302 to 307 steel IP65 308 X UL / CSA / meets steel / coast guard cg293 thermoplastic UL / CSA X X X brass IP40 / IP54 from 313 to 316 X X X brass IP40 / IP54 from 313 to 316 X X X brass IP40 / IP54 from 313 to 316 brass IP40 / IP54 from 313 to 316 X X X X UL Polyamide 6 IP66 / IP69K 318 X X X UL Polyamide 6 IP66 / IP69K 319 X X X UL Polyamide 6 IP66 / IP69K 320 289 X Thomas & Betts • www.tnb-europe.com Polyamide 6 IP66 / IP69K 321 4.2 Product description Liquidtight fittings for flexible metallic conduits A standard fitting assembly is made of 4 pieces: 1. A screw body with a nylon throat on the connection side 2. The ground cone 3. The patented Nylon sealing ring 4. A gland nut In addition, a locknut is supplied with the fittings with NPT thread. Double Bevelled Sealing Ring Unique sealing mechanism to prevent backwards installation. Look for the unique T&B Blue colour, ensuring the highest quality liquidtight product available. Sure-Tight™ Gland Nuts deflects water away from connector and prevents “pooling” of moisture. Look for the distinctive “Pumpkin” appearance of the gland nut. Self-Cleaning Threads inside the gland nut keep dirt and grime out of the threads as you tighten. Safe Edge™ Ground Cone Provides superior bonding, stronger pullout and easy threading into the conduit core. The electrical continuity is ensured while the rounded edge protects the cable. Double Plating for superior corrosion protection. Zinc plating with clear Chromate finish. Heat Curled Insulator curled inside the body provides excellent wire protection and easier glide of the conductors through and into the fitting. Also, the heat-curled finish gives the insulator more strength compared to “glue-in” versions. Look for the distinctive blue insulator for your assurance of T&B quality. Precision Rolled Threads provides smooth, easy installations and is stronger than cut threads. The body is drawn steel for exceptional strength and quality. Case-Hardened Locknut with Teeth provides superior strength and electrical bonding and can be installed without a wrench in the enclosure. 290 Thomas & Betts • www.tnb-europe.com 4.2 Product description Liquidtight fittings for flexible metallic conduits When correctly installed, the Shureseal™ fittings produce a positive seal against oil, liquids, moisture and dust. The main features of the assembly include: • a high resistance to conduit pull-off and a great resistance to vibration from machines • an excellent earth continuity • simplicity of installation: ability to install quickly by hand (or with standard spanners or wrenches, but no special tools are needed) • the fittings will not damage or distort the flexible conduit. • the nylon throat bush makes it easier to pull wires through without risk of damage. • the fittings have a rugged construction and can be disconnected and reused. • available with N.P.T., Imperial, P.G. and metric (l.S.O.) threads • excellent IP ratings The patented ground cone design offers the following advantages: • it compresses the metallic convolutions of the conduit, providing a high quality ground contact with low impedance and a high conduit pull-off resistance • the single helical thread on the ground cone is easy to install without cross threading • it tolerates variations in conduit diameters and convolution pitch • its rolled-over edge protects the conductors Easy assembly without the requirement of any special tooling 1. Slide the gland nut and the sealing ring onto the conduit 2. Screw the ground cone into the conduit (between the convolutions) as far as possible The patented sealing ring design has the following exclusive features: • it grips and seals the conduit without damaging the conduit jacket • its symmetrical shape assures a foolproof assembly • it ensures a positive seal against oils, liquids, moisture and dust The range of fittings includes 5 different styles: • straight version • 45° version • 90° version • “Chase” = compact version for confined spaces, behind panels and boxes • “Female Hub” version, for connecting flexible conduit direct to rigid conduit and flexible conduits 3. Screw the body and the gland nut together and tighten Approvals • • • • • C.E.G.B. approved (UK) UL listed Liquidtight File No E 23018 ISO threads per BS 4568 PG threads per DIN 40430 Canadian Standard Association: File No. 002884, File No. LR 52391, File No. LR 82069 291 Thomas & Betts • www.tnb-europe.com 4.2 Straight fittings Liquidtight fittings for flexible metallic conduits • High-performance fittings for Shureseal™ Liquidtight conduits • Safe and effective installation without any efforts • The fitting is composed of 4 parts: the threaded body, the zinc plated steel ground cone, the nylon sealing ring and the gland nut ensuring an easy assembly without the need for specific tools • The steel ground cone which is screwed into the conduit ensures an excellent earthing continuity and pull-off strength, as well as a very good resistance against vibrations • Re-useable and independent replacement parts • Special fittings (HT series) rated at 150°C are available for high temperature applications - please contact your Sales Office for product availability Technical Information 002884 Conduit type Style Thread IP rating Material Inner sleeve and sealing ring Colour E23018 B D A C Product Ref. For conduit size [inch] F 292 1 /4 /8 3 /8 3 Thread size A [mm] B [mm] Dimensions C [mm] D [mm] F [mm] 22 22 22 36 36 36 12 12 12 10.0 10.0 6.0 16.0 20.0 16.0 5.1 5.1 3.5 25 25 25 M20 M16 M20 22 29 29 36 40 40 12 16 16 6.0 11.0 11.0 20.0 16.0 20.0 3.5 6.3 6.3 25 25 25 M20 M25 M32 35 42 47 42 45 54 16 16 15 14.5 20.0 25.0 20.0 25.0 32.0 8.1 12.6 23.0 25 25 5 PG 7 PG 9 PG 9 PG 11 PG 13.5 PG 16 PG 21 PG 29 PG 36 PG 42 PG 48 12 21 26 29 29 35 42 47 58 69 83 23 36 36 40 40 41 43 56 67 72 81 6 12 12 14 14 14 14 19 21 21 21 5.6 6.0 10.0 11.0 11.0 14.5 20.0 25.0 33.5 38.5 49.5 12.2 15.2 15.2 18.6 20.4 22.5 28.3 37.0 47.0 54.0 59.3 2.2 3.5 5.1 6.3 6.3 8.1 12.6 23.0 41.4 47.3 72.0 25 25 25 25 25 25 25 5 5 2 1 [mm] 10 16 16 1 9362 /2 20 3 9363 /4 25 9364 1 32 STRAIGHT FITTING WITH PG THREAD 1 7329 /4 10 1 7330* /4 10 5 7360* /16 12 3 7361 /8 16 3 7362 /8 16 1 7363 /2 20 3 7364 /4 25 7365 1 32 7366 1 1/4 40 7367 1 1/2 50 7368 2 63 Metallic D = Min. inner ø STRAIGHT FITTING WITH METRIC (I.S.O.) THREAD 5 9306* /16 12 M16 5 9307 /16 12 M20 1 9330* /4 10 M16 9331* 9360 9361 Shureseal™ flexible metallic conduit Straight Metric (I.S.O.) and PG IP67 Galvanised steel chromate finish Polyamide Weight Quantity [kg/100] [pieces] * The products with a * are not UL/CSA approved Thomas & Betts • www.tnb-europe.com 4.2 Straight fittings Liquidtight fittings for flexible metallic conduits • High-performance fittings for Shureseal™ Liquidtight conduits • Safe and effective installation without any efforts • The fitting is composed of 4 parts: the threaded body, the zinc plated steel ground cone, the nylon sealing ring and the gland nut ensuring an easy assembly without the need for specific tools • A locknut is supplied with the fittings with NPT thread • The steel ground cone which is screwed into the conduit ensures an excellent earthing continuity and pull-off strength, as well as a very good resistance against vibrations • Re-useable and independent replacement parts • Special fittings (HT series) rated at 150°C are available for high temperature applications - please contact your Sales Office for product availability Technical Information Conduit type Style Thread IP rating Material Inner sleeve and sealing ring Colour 002884 Shureseal™ flexible metallic conduit Straight NPT and Imperial IP67 Galvanised steel chromate finish Polyamide B Metallic D A C Product Ref. For conduit size [inch] [mm] Thread size [inch] A [mm] STRAIGHT FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT) 1 1 5229* /4 10 /4” 21 5 3 5330* /16 12 /8” 25 5331 5332 5333 3 /8 /2 3 /4 1 16 20 25 5334-TB 1 32 5335 1 1/4 40 5336 1 1/2 50 5337 2 63 5338 2 1/2 75 5339 3 90 5340 4 115 STRAIGHT FITTING WITH IMPERIAL THREAD 6365 1 1/4 40 6366 1 1/2 50 6367 2 63 1 D = Min. inner ø B [mm] Dimensions C [mm] D [mm] 35 35 12 12 6.0 10.0 3.5 5.1 25 25 Weight Quantity [kg/100] [pieces] /2” /2” 3 /4” 29 35 42 38 40 41 14 14 14 11.0 14.5 20.0 6.3 8.1 12.6 25 25 25 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 48 58 69 83 95 114 140 52 64 68 78 105 108 114 19 21 21 22 25 25 29 25.0 33.5 38.5 49.5 61.0 75.0 99.0 23.0 41.4 47.3 72.0 135.5 168.8 275.4 10 5 2 5 5 5 1 1 1/2” 2” 2 1/2” 58 69 83 64 68 78 21 21 22 33.5 38.5 49.5 41.4 47.3 72.0 5 2 5 1 * The products with a * are not UL/CSA approved and are supplied without locknut Thomas & Betts • www.tnb-europe.com E23018 293 4.2 90° fittings Liquidtight fittings for flexible metallic conduits • High-performance fittings for Shureseal™ Liquidtight conduits • Safe and effective installation without any efforts • The fitting is composed of 4 parts: the threaded body, the zinc plated steel ground cone, the nylon sealing ring and the gland nut ensuring an easy assembly without the need for specific tools • The steel ground cone which is screwed into the conduit ensures an excellent earthing continuity and pull-off strength, as well as a very good resistance against vibrations • Re-useable and independent replacement parts • Special fittings (HT series) rated at 150°C are available for high temperature applications - please contact your Sales Office for product availability Technical Information 002884 Conduit type Style Thread IP rating Material Inner sleeve and sealing ring Colour E23018 B Shureseal™ flexible metallic conduit 90° Metric (I.S.O.) and PG IP67 Galvanised steel chromate finish Polyamide Metallic A E C D D = Min. inner ø F Product Ref. For conduit size [inch] 294 Thread size [mm] 90° FITTING WITH METRIC (I.S.O.) THREAD 3 9350 /8 16 M16 3 9351 /8 16 M20 1 9352-TB /2 20 M20 3 9353-TB /4 25 M25 9354-TB 1 32 M32 90° FITTING WITH PG THREAD 3 7351 /8 16 PG 11 3 7352 /8 16 PG 13.5 1 7353 /2 20 PG 16 3 7354 /4 25 PG 21 7355 1 32 PG 29 7356 1 1/4 40 PG 36 7357 1 1/2 50 PG 42 7358 2 63 PG 48 Dimensions C D [mm] [mm] A [mm] B [mm] 28 28 34 42 47 35 35 39 43 48 16 16 16 16 23 29 29 35 42 47 58 69 83 37 37 40 44 56 70 75 87 14 14 14 14 21 21 21 24 Weight Quantity E [mm] F [mm] [kg/100] [pieces] 10.1 10.1 14.5 20.0 25.0 34 34 34 38 43 16.0 20.0 20.0 25.0 32.0 12.6 12.6 14.4 20.2 30.6 25 25 25 10 5 11.0 11.0 14.5 20.0 25.0 33.5 38.5 49.5 33 33 37 39 48 56 61 66 18.6 20.4 22.5 28.3 37.0 47.0 54.0 59.3 12.6 12.6 14.4 20.2 30.6 54.0 72.0 103.5 25 25 25 5 5 5 2 1 Thomas & Betts • www.tnb-europe.com 4.2 90° fittings Liquidtight fittings for flexible metallic conduits • High-performance fittings for Shureseal™ Liquidtight conduits • Safe and effective installation without any efforts • The fitting is composed of 4 parts: the threaded body, the zinc plated steel ground cone, the nylon sealing ring and the gland nut ensuring an easy assembly without the need for specific tools • A locknut is supplied with the fittings with NPT thread • The steel ground cone which is screwed into the conduit ensures an excellent earthing continuity and pull-off strength, as well as a very good resistance against vibrations • Re-useable and independent replacement parts • Special fittings (HT series) rated at 150°C are available for high temperature applications - please contact your Sales Office for product availability Technical Information Conduit type Style Thread IP rating Material Inner sleeve and sealing ring Colour Shureseal™ flexible metallic conduit 90° NPT and Imperial IP67 Galvanised steel chromate finish Polyamide 002884 E23018 B Metallic A E C D Product Ref. For conduit size [inch] [mm] Thread size [inch] A [mm] 90° FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT) 3 1/2” 5351 /8 16 29 1 1/2” 5352 /2 20 35 3 3/4” 5353 /4 25 42 5354 1 32 1” 48 5355 1 1/4 40 1 1/4” 58 5356 1 1/2 50 1 1/2” 69 5357 2 63 2” 83 5358 2 1/2 75 2 1/2” 95 5359 3 90 3” 114 5360 4 115 4” 140 90° FITTING WITH IMPERIAL THREAD 6355 1 1/4 40 1 1/2” 58 Thomas & Betts • www.tnb-europe.com B [mm] Dimensions C D [mm] [mm] D = Min. inner ø Weight Quantity E [mm] [kg/100] [pieces] 35 40 45 56 70 75 287 225 260 321 14 14 14 19 21 21 22 25 25 29 11.0 14.5 20.0 25.0 33.5 38.5 49.5 61.0 75.0 99.0 33 37 39 48 56 61 66 149 219 299 12.6 14.4 20.2 30.6 54.0 72.0 103.5 270.0 393.8 551.0 25 25 10 5 5 5 2 1 1 1 64 21 33.5 56 54.0 5 295 4.2 45° fittings Liquidtight fittings for flexible metallic conduits • High-performance fittings for Shureseal™ Liquidtight conduits • Safe and effective installation without any efforts • The fitting is composed of 4 parts: the threaded body, the zinc plated steel ground cone, the nylon sealing ring and the gland nut ensuring an easy assembly without the need for specific tools • The steel ground cone which is screwed into the conduit ensures an excellent earthing continuity and pull-off strength, as well as a very good resistance against vibrations • Re-useable and independent replacement parts • Special fittings (HT series) rated at 150°C are available for high temperature applications - please contact your Sales Office for product availability Technical Information 002884 Conduit type Style Thread IP rating Material Inner sleeve and sealing ring Colour E23018 B Shureseal™ flexible metallic conduit 45° Metric (I.S.O.) and PG IP67 Galvanised steel chromate finish Polyamide Metallic E A D F C D = Min. inner ø Product Ref. For conduit size [inch] 296 Thread size B [mm] M16 M20 M20 M25 M32 28 28 34 42 47 35 35 39 43 48 16 16 16 16 23 PG 11 PG 13.5 PG 16 PG 21 PG 29 PG 36 PG 42 PG 48 29 29 35 42 47 58 69 83 37 37 40 44 56 70 75 87 14 14 14 14 21 21 21 24 [mm] 45° FITTING WITH METRIC (I.S.O.) THREAD 3 9340 /8 16 3 9341 /8 16 1 9342 /2 20 3 9343-TB /4 25 9344 1 32 45° FITTING WITH PG THREAD 3 7341 /8 16 3 7342 /8 16 1 7343 /2 20 3 7344-TB /4 25 7345 1 32 7346 1 1/4 40 7347 1 1/2 50 7348-TB 2 63 Dimensions C D [mm] [mm] A [mm] Weight Quantity E [mm] F [mm] [kg/100] [pieces] 10.1 10.1 14.5 20.0 25.0 34 34 34 38 43 16.0 20.0 20.0 25.0 32.0 12.6 12.6 14.4 20.2 30.6 25 25 25 10 5 11.0 11.0 14.5 20.0 25.0 33.5 38.5 49.5 33 33 37 39 48 56 61 66 18.6 20.4 22.5 28.3 37.0 47.0 54.0 59.3 12.6 12.6 14.4 20.2 30.6 54.0 72.0 103.5 25 25 25 5 5 5 2 1 Thomas & Betts • www.tnb-europe.com 4.2 45° fittings Liquidtight fittings for flexible metallic conduits • High-performance fittings for Shureseal™ Liquidtight conduits • Safe and effective installation without any efforts • The fitting is composed of 4 parts: the threaded body, the zinc plated steel ground cone, the nylon sealing ring and the gland nut ensuring an easy assembly without the need for specific tools • A locknut is supplied with the fittings with NPT thread • The steel ground cone which is screwed into the conduit ensures an excellent earthing continuity and pull-off strength, as well as a very good resistance against vibrations • Re-useable and independent replacement parts • Special fittings (HT series) rated at 150°C are available for high temperature applications - please contact your Sales Office for product availability Technical Information Conduit type Style Thread IP rating Material Inner sleeve and sealing ring Colour Shureseal™ flexible metallic conduit 45° NPT and Imperial IP67 Galvanised steel chromate finish Polyamide 002884 E23018 B Metallic E A D C Product Ref. For conduit size [inch] [mm] Thread size [inch] A [mm] 45° FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT) 3 1 5341 /8 16 /2” 29 1 1 5342 /2 20 /2” 35 3 3 5343 /4 25 /4” 42 5344 1 32 1” 48 5345 1 1/4 40 1 1/4” 58 5346 1 1/2 50 1 1/2” 69 5347 2 63 2” 83 5348* 2 1/2 75 2 1/2” 95 5349* 3 90 3” 114 5350* 4 115 4” 140 45° FITTING WITH IMPERIAL THREAD 6346 1 1/2 50 2” 69 * The Product Ref. with a * are not UL/CSA approved Thomas & Betts • www.tnb-europe.com B [mm] Dimensions C [mm] D [mm] E [mm] 35 40 45 56 70 75 287 225 260 321 14 14 14 19 21 21 22 25 25 29 11.0 14.5 20.0 25.0 33.5 38.5 49.5 61.0 75.0 99.0 68 21 38.5 D = Min. inner ø Weight Quantity [kg/100] [pieces] 33 37 39 48 56 61 66 149 219 299 12.6 14.4 20.2 30.6 54.0 72.0 103.5 270.0 393.8 551.0 25 25 10 5 5 2 1 1 1 1 61 72.0 2 297 4.2 Straight stainless steel fittings Liquidtight fittings for flexible metallic conduits • Ideal for industrial MRO and OEM applications in food and beverage, pharmaceutical, petrochemical, wastewater, salt water, and other corrosive environments • 304 stainless steel body and gland-nut resists corrosion far better than other metallic fittings • Stronger, more UV-resistant than non metallic fittings Technical Information 002884 Conduit type Style Thread IP rating Material Inner sleeve and sealing ring Colour E23018 Shureseal™ flexible metallic conduit straight Metric (I.S.O.) and NPT IP67 304 stainless steel Blue Polyamide Metallic B A Product Ref. For conduit size [inch] [mm] STRAIGHT FITTING WITH METRIC (I.S.O.) THREAD 3 9361SST /8 16 1 /2 20 9362SST STRAIGHT FITTING WITH NPT THREAD 3 5331SST-EU /8 1 5332SST-EU /2 5333SST-EU 5334SST-EU 5335SST 5336SST 5337SST 3 /4 1 1 1/4 1 1/2 2 Thread size M20 M20 16 20 3 25 32 40 50 63 3 /8 /2 1 /4 1 1 1/4 1 1/2 2 Dimensions Weight Quantity [kg/100] [pieces] A [mm] B [mm] 34.5 34.5 27.0 30.0 5.2 6.2 25 25 34.5 34.5 25.9 30.0 5.2 6.2 25 25 35.3 39.7 43.7 51.3 59.3 34.8 45.0 53.9 63.0 77.2 8.9 17.9 27.9 43.8 73.5 25 5 5 5 2 298 Thomas & Betts • www.tnb-europe.com 4.2 45° and 90° stainless steel fittings Liquidtight fittings for flexible metallic conduits • Ideal for industrial MRO and OEM applications in food and beverage, pharmaceutical, petrochemical, wastewater, salt water, and other corrosive environments • 304 stainless steel body and gland-nut resists corrosion far better than other metallic fittings • Stronger, more UV-resistant than non metallic fittings Technical Information Conduit type Style Thread IP rating Material Inner sleeve and sealing ring Colour Shureseal™ flexible metallic conduit 45° and 90° Metric (I.S.O.) and NPT IP67 304 stainless steel Blue Polyamide Metallic 002884 A A B Product Ref. For conduit size [inch] 3 /8 /2 3 /4 1 A [mm] Dimensions B [mm] M20 M20 46.7 41.2 27.0 30.0 3/8 46.7 41.2 59.0 [mm] 45° FITTING WITH METRIC (I.S.O.) THREAD 3 9341SST /8 16 1 /2 20 9342SST 45° FITTING WITH NPT THREAD 5341SST-EU 5342SST-EU 5343SST-EU Thread size 16 20 25 5344SST-EU 1 32 5345SST 1 1/4 40 5346SST 1 1/2 50 5347SST 2 63 90° FITTING WITH METRIC (I.S.O.) THREAD 3 9351SST /8 16 1 9352SST /2 20 90° FITTING WITH NPT THREAD 3 5351SST-EU /8 16 1/2 5352SST-EU 20 3 5353SST-EU /4 25 5354SST-EU 1 32 5355SST 1 1/4 40 5356SST 1 1/2 50 5357SST 2 63 Thomas & Betts • www.tnb-europe.com 1/2 3/4 E23018 B C C Weight Quantity [kg/100] [pieces] - 7.5 10.6 25 25 25.9 30.0 34.8 36.3 51.8 49.0 7.5 10.6 15.7 25 25 10 C [mm] 1 1 1/4 1 1/2 2 72.6 45.0 60.2 26.5 5 84.6 100.1 120.1 53.9 63.0 77.2 71.1 86.1 107.4 45.2 69.1 125.0 5 2 1 M20 M20 49.5 53.9 27.0 30.0 - 9.5 14.5 25 25 3/8 49.5 53.9 62.7 75.7 89.7 105.7 218.4 25.9 30.0 34.8 45.0 53.9 63.0 77.2 46.7 52.6 62.0 73.7 85.3 98.6 119.1 9.5 14.5 22.0 31.7 57.6 82.9 143.0 25 25 10 5 5 2 1 1/2 3/4 1 1 1/4 1 1/2 2 299 4.2 “Chase” fittings, straight or right-angled Liquidtight fittings for flexible metallic conduits • High-performance fittings for Shureseal™ liquidtight conduits • Special compact version (CHASE) for space-saving assembly, thanks to the male nipple (supplied with the fitting) that can be screwed into the female thread of the body • Safe and effective installation without any efforts • The fitting is composed of 6 parts: the threaded body, the steel ground cone, the nylon sealing ring, the gland nut, the sealing washer and a male nipple, ensuring an easy assembly without the need for specific tools • The steel ground cone which is screwed into the conduit ensures an excellent earthing continuity and pull-off strength, as well as a very good resistance against vibrations • Re-useable and independent replacement parts Technical Information 002884 E23018 A Conduit type Style/thread IP rating Material Insulation throat and sealing ring Colour A B B Shureseal™ flexible metallic conduit Straight, 90° angled / NPT threads IP67 Zinc plated steel Polyamide Metallic C C D (wall thickness) Chase Standard Nipple Sealing washer C Comparison Product Ref. For conduit size [inch] [mm] A [mm] Dimensions B [mm] C [mm] For wall thickness (D) up to [mm] Installation hole diameter [mm] Weight Quantity [kg/100] [pieces] 5 5 8 10 12 13 15 15 17 19 22.2 22.2 27.8 33.3 44.5 50.8 63.5 76.2 92.1 117.5 8.1 9.9 15.4 29.0 58.0 68.0 99.7 199.4 253.7 407.7 25 25 25 10 5 2 1 1 1 1 5 5 8 10 22.2 22.2 27.8 33.3 8.1 9.9 18.1 30.8 25 25 10 5 STRAIGHT CHASE FITTING (SUPPLIED WITH MALE NIPPLE AND SEALING WASHER) 300 5361 5362 5363 5364 5365 5366 5367 5368 5369 5370 90° CHASE FITTING 5371 5372 5373 5374 3 /8 16 35 30 3.2 /2 20 35 36 4.7 3 /4 25 41 44 6.3 1 32 52 50 6.3 1 1/4 40 60 69 7.9 1 1/2 50 69 75 9.5 2 63 76 88 9.5 2 1/2 75 100 107 11.1 3 90 105 125 17.2 4 115 111 155 19.0 (SUPPLIED WITH MALE NIPPLE AND SEALING WASHER) 3 /8 16 38 30 3.2 1 /2 20 37 36 4.7 3 /4 25 48 44 6.3 1 32 57 50 6.3 1 Thomas & Betts • www.tnb-europe.com 4.2 Female hub and adaptor fittings Liquidtight fittings for flexible metallic conduits • Special type hub fitting with female (internal) thread for connecting flexible conduits to rigid conduits or for connecting 2 flexible conduits together (using male fittings) • Special type adaptor fitting with female (internal) thread for connecting flexible conduits to AN-MS connector shells (such as MIL-C-5015 connectors and accessories) • Safe and effective installation without any efforts • The fitting is composed of 4 parts: the threaded body, the zinc plated steel ground cone, the nylon sealing ring and the gland nut ensuring an easy assembly without the need for specific tools • The steel ground cone which is screwed into the conduit ensures an excellent earthing continuity and pull-off strength, as well as a very good resistance against vibrations • Re-useable and independent replacement parts 002884 E23018 Technical Information Conduit type Style Thread IP rating Material Insulation throat and sealing ring Colour Product Ref. Shureseal™ flexible metallic conduits Straight NPT, Metric (I.S.O.) and UNEF female threads IP67 Zinc plated steel Polyamide C Female thread A Metallic For conduit size [inch] [mm] B Inner thread AN-MS connector Shell size STRAIGHT FEMALE HUB FITTING WITH METRIC (I.S.O.) THREAD 3 9270 /8 16 M16 3 9271 /8 16 M20 1 9272 /2 20 M20 3 9273 /4 25 M25 9274 1 32 M32 STRAIGHT FEMALE HUB FITTING WITH NPT THREAD 3 1 5271 /8 16 /2” 1 1 5272 /2 20 /2” 3 3 5273 /4 25 /4” 5274 1 32 1” 5275 1 1/4 40 1 1/4” 5276 1 1/2 50 1 1/2” 5277 2 63 2” STRAIGHT ADAPTORS FITTING WITH UNEF THREAD 3 5 LTA03810 /8 16 /8” - 24 UNEF-2B 3 3 LTA03814 /8 16 /4” - 20 UNEF-2B 1 3 LTA05014 /2 20 /4” - 20 UNEF-2B 1 7 LTA05016 /2 20 /8” - 20 UNEF-2B 1 LTA05018 /2 20 1” - 20 UNEF-2B 3 7 LTA07516 /4 25 /8” - 20 UNEF-2B 3 LTA07518 /4 25 1” - 20 UNEF-2B 3 13 LTA07520 /4 25 /16” - 18 UNEF-2B 13 LTA10020 1 32 /16” - 18 UNEF-2B 17 LTA10024 1 32 /16” - 18 UNEF-2B Thomas & Betts • www.tnb-europe.com Dimensions B [mm] Weight Quantity A [mm] C [mm] [kg/100] [pieces] – – – – – 28 30 34 42 47 40 40 43 45 54 15 15 15 15 15 7.0 7.2 10.0 14.5 19.0 25 25 25 25 5 – – 25 32 40 43 15 15 7.2 10.0 25 25 – – – – – 38 44 58 70 88 44 54 64 68 78 15 20 20 20 25 14.5 19.0 32.6 54.4 72.5 25 10 5 5 5 25.4 25.4 31.8 31.8 31.8 38.1 38.1 38.1 43.7 43.7 11.9 11.9 23.8 23.8 23.8 27.0 27.0 27.0 44.5 44.5 – – – – – – – – – – 6.8 7.3 8.7 8.7 8.7 13.6 13.6 13.6 21.0 21.0 25 25 25 25 25 25 25 25 10 10 10SL, 12, 12S 14, 14S 14, 14S 16, 16S 18 16, 16S 18 20, 22 20, 22 25, 28 301 4.2 Type TYPEA - metallic fittings Liquidtight fittings for non-metallic conduits • • • • • Easy installation Inner polyamide sleeve for protection of conductors Liquid- and dust-tight in accordance with IP66 High mechanical stability (high retention) Supplied with locknut and sealing washer Technical Information Conduit type Style/thread IP rating Material Connecting sleeve and internal insulation Sealing washer Colour Shureseal™ conduit type TYPEA Straight, 45°, 90° / NPT thread IP66 Galvanised steel, chromate finish Polyamide 6.6 Santoprene Metallic E23018 A A B B A B D C C Product Ref. For conduit size [inch] [mm] Thread size [inch] A [mm] C Dimensions B C [mm] [mm] Weight Quantity D [mm] [kg/100] [pieces] – – – 8.2 9.1 13.6 25 25 25 26.0 35.0 41.0 50.0 – – – – 23.6 40.0 59.0 118.0 10 5 2 1 12.0 16.0 21.0 26.0 35.0 41.0 – – – – – – 5.4 8.2 20.8 31.2 54.4 77.0 25 25 10 5 5 2 12.0 16.0 21.0 26.0 35.0 41.0 53.2 33.3 35.7 39.7 47.6 57.2 60.3 73.0 5.0 7.7 22.6 30.7 54.4 77.0 145.0 25 25 10 5 5 2 1 STRAIGHT FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT AND SEALING WASHER) 3 1 3720-TB* /8 16 /2 29.4 51.0 12.0 1 1 3721-TB /2 20 /2 34.9 54.0 16.0 3 3 3722-TB /4 25 /4 41.3 57.2 21.0 302 3723 1 32 1 47.6 63.5 3724-TB 1 1/4 40 1 1/4 60.3 76.2 3725 1 1/2 50 1 1/2 69.9 85.7 3726 2 63 2 89.7 92.1 45° FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT AND SEALING WASHER) 3 1 3730-TB* /8 16 /2 29.4 51.6 1 1 3731-TB /2 20 /2 34.9 65.1 3 3 3732 /4 25 /4 41.3 76.2 3733-TB 1 32 1 47.6 88.9 3734-TB 1 1/4 40 1 1/4 60.3 104.8 3735-TB 1 1/2 50 1 1/2 69.9 123.8 90° FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT AND SEALING WASHER) 3 1 3740* /8 16 /2 29.4 41.3 1 1 3741 /2 20 /2 34.9 44.5 3 3 3742 /4 25 /4 41.3 57.2 3743-TB 1 32 1 47.6 65.1 3744-TB 1 1/4 40 1 1/4 60.3 82.6 3745 1 1/2 50 1 1/2 69.9 88.9 3746-TB 2 63 2 89.7 104.8 * The Product Ref. with a * are not UL approved Thomas & Betts • www.tnb-europe.com 4.2 Type TYPEA - plastic fittings Liquidtight fittings for non-metallic conduits • Easy installation • High strength, chemical resistant, non-burning, non dripping thermoplastic construction • Smooth insulated body throughout for maximum dielectric strength • Ideal for corrosion resistant applications • Liquid- and dust-tight in accordance with IP66 • Serrated design provides high mechanical pullout strength • Supplied with steel locknut and sealing O-ring Technical Information Conduit type Style Thread IP rating Material Gland nut O-Ring Locknut Colour Flammability rating Shureseal™ conduit type TYPEA Straight, 90° NPT IP66 Thermoplastic Thermoplastic Neoprene Steel, case hardened and zinc plated Blue UL 94 V-0 MEETS COAST GUARD CG293 C E23018 B C B D A A Product Ref. For conduit size [inch] [mm] Thread size [inch] A [mm] Dimensions B C [mm] [mm] STRAIGHT PLASTIC FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT AND SEALING ‘O’ RING) 1 1 6302 /2 20 /2 37.6 57.9 3 3 6303 /4 25 /4 44.7 62.5 6304 1 32 1 53.3 67.6 6305 1 1/4 40 1 1/4 67.8 78.5 90° PLASTIC FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT AND SEALING ‘O’ RING) 1 1 6322 /2 20 /2 37.6 39.6 3 3 6323 /4 25 /4 44.7 44.2 6324 1 32 1 53.3 45.2 6325 1 1/4 40 1 1/4 67.8 54.1 Quantity D [mm] [pieces] 14.5 19.1 24.4 32.0 – – – – 20 10 5 5 14.5 19.1 24.4 32.0 39.9 43.4 50.8 61.2 10 10 5 5 303 Thomas & Betts • www.tnb-europe.com 4.2 Type EFC / LTC / LTC-GY - plastic Bullet fittings Liquidtight fittings for non-metallic conduits • Liquid-tight, dust-tight and oil-resistant • Thomas & Betts patented quick connecting feature designed to prevent unlocking • The spiral-shaped EFC conduit coil locks into fitting • No loose pieces - secure against vibration • Supplied with sealing washer O-ring • Fittings with NPT threads are supplied with locknut Technical Information LR52391 Conduit type Style Thread IP rating Material Locknut O-ring Colour Temperature range Flammability rating E23018 C Shureseal™ conduit type EFC / LTC / LTC-GY Straight NPT and Metric (I.S.O.) IP65 UV-resistant thermoplastic Zinc plated steel Nitryl Black -45°C to +105°C Self-extinguishing according to UL 94 V-2 F* A D E Thread * Variable dimensions Product Ref. For conduit size [inch] [mm] Thread size E Dimensions A C [mm] [mm] D Min. throat diameter [mm] F* Approx. [mm] Weight Quantity [kg/100] [pieces] 34.4 36.8 44.2 10.6 14.0 18.8 40.5 41.6 44.6 3.9 4.1 6.3 20 20 10 34.4 36.8 44.2 52.5 63.4 70.7 85.4 10.6 14.0 18.8 23.9 31.9 36.9 47.8 40.5 41.6 44.6 48.8 55.0 59.8 66.2 3.9 4.1 6.3 9.9 15.2 21.3 34.0 20 20 10 5 5 2 1 STRAIGHT FITTING WITH METRIC (I.S.O.) THREAD 3 LT38PISO20 /8 16 M20 14.5 1 LT50PISO20 /2 20 M20 14.5 3 /4 25 M25 14.8 LT75PISO25 STRAIGHT FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT) 3 1 LT38P /8 16 /2” 14.5 1 1 LT50P /2 20 /2” 14.5 3 3 LT75P /4 25 /4” 14.8 LT100P 1 32 1” 18.4 LT125P 1 1/4 40 1 1/4” 19.1 LT150P 1 1/2 50 1 1/2” 19.5 LT200P 2 63 2” 20.2 304 * Dimensions F are after assembly (approx.) Thomas & Betts • www.tnb-europe.com 4.2 Type EFC / LTC / LTC-GY - plastic Bullet fittings Liquidtight fittings for non-metallic conduits • Liquid-tight, dust-tight and oil-resistant • Thomas & Betts patented quick connecting feature designed to prevent unlocking • The spiral-shaped EFC conduit coil locks into fitting • No loose pieces - secure against vibration • Supplied with sealing washer O-ring • Fittings with NPT threads are supplied with locknut Technical Information Conduit type Style Thread IP rating Material Locknut O-ring Colour Temperature range Flammability rating Shureseal™ conduit type EFC / LTC / LTC-GY 45°, 90° NPT and Metric (I.S.O.) IP65 UV-resistant thermoplastic Zinc plated steel Nitryl Black -45°C to +105°C Self-extinguishing according to UL 94 V-2 E23018 LR52391 C G* F* C B E Thread A A E Thread G* D D Product Ref. For conduit Thread size size E [inch] [mm] 90° FITTING WITH METRIC (I.S.O.) THREAD 3 LT938PISO20 /8 16 M20 Dimensions B [mm] F* Approx. [mm] G* Approx. [mm] Quantity C [mm] D Min. throat diameter [mm] Weight A [mm] [kg/100] [pieces] 14.5 35.0 34.4 10.6 – 47.8 4.9 20 1 LT950PISO20 /2 20 M20 14.5 3 /4 25 M25 14.8 LT975PISO25 90° FITTING WITH NPT THREAD (SUPPLIED WITH LOCKNUT) 37.8 45.5 36.8 44.2 14.0 18.8 – – 50.4 56.0 4.9 7.8 20 10 3 1 LT938P /8 16 /2” 14.5 1 1 LT950P /2 20 /2” 14.5 3 3 LT975P /4 25 /4” 14.8 LT9100P 1 32 1” 18.4 LT9125P 1 1/4 40 1 1/4” 19.1 LT9150P 1 1/2 50 1 1/2” 19.5 LT9200P 2 63 2” 20.2 45° FITTING WITH NPT THREAD (SUPPLIED WTH LOCKNUT) 3 1 LT438P /8 16 /2” 14.5 1 1 LT450P /2 20 /2” 14.5 3 3 LT475P /4 25 /4” 14.8 LT4100P 1 32 1” 18.4 LT4125P 1 1/4 40 1 1/4” 19.0 LT4150P 1 1/2 50 1 1/2” 19.5 LT4200P 2 63 2” 20.2 35.0 37.8 45.5 53.4 65.1 72.5 87.2 34.4 36.8 44.2 44.2 52.5 63.4 70.7 10.6 14.0 18.8 23.9 31.9 36.9 47.8 – – – – – – – 47.8 50.4 56.2 63.7 72.5 79.9 93.3 4.9 4.9 7.8 12.6 21.3 36.3 40.8 10 10 10 5 2 2 1 – – – – – – – 34.4 36.8 44.2 52.5 43.4 70.7 85.4 10.6 14.0 18.8 23.9 31.9 36.9 47.8 39.0 40.4 46.3 51.7 60.6 66.1 77.5 35.1 37.8 45.5 53.4 65.1 72.5 87.2 4.8 5.0 7.4 11.7 20.9 24.7 38.1 20 20 10 5 5 2 1 * Dimensions F and G are after assembly (approx.) Thomas & Betts • www.tnb-europe.com 305 4.2 Type EFC / LTC / LTC-GY - metallic Bullet fittings Liquidtight fittings for non-metallic conduits • Robust construction, ideal for demanding applications like in the railway industry (can be used with other kind of conduits and hoses commonly used in the railway industry, such as textile inserted rubber hoses,...) • Liquid-tight, dust-tight and oil-resistant • Thomas & Betts patented quick connecting feature designed to prevent unlocking • Separate rotating attachment for easy fitting of conduit • Spiral-shaped EFC conduit coil locks into fitting • No loose pieces - secure against vibration • Delivered with locknut Technical Information LR52391 Product Ref. Conduit type Style Thread IP rating Material Gland nut Insert Colour E23018 For conduit size [inch] [mm] Thread size E STRAIGHT FITTING WITH METRIC (I.S.O) THREAD 3 LT38M-ISO20 /8 16 1 LT50M-ISO20 /2 20 3 LT75M-ISO25 /4 25 STRAIGHT FITTING WITH NPT THREAD 3 LT38M /8 16 1 LT50M /2 20 3 LT75M /4 25 LT100M 1 32 LT125M 1 1/4 40 LT150M 1 1/2 50 LT200M 2 63 Shureseal™ conduit type EFC / LTC / LTC-GY Straight NPT and Metric (I.S.O.) IP65 Zinc plated steel Zinc steel Nylon Metallic Dimensions B* [mm] Weight Quantity A [mm] C [mm] [kg/100] [pieces] M20 M20 14.3 14.3 38.1 39.7 29.4 34.9 5.8 7.7 25 25 M25 15.9 41.2 42.1 10.9 25 3 14.3 14.3 15.9 19.0 20.6 20.6 20.6 38.1 39.7 41.2 52.4 63.5 68.2 77.8 29.4 34.9 42.1 47.6 60.3 69.8 88.1 5.8 7.7 10.9 16.1 28.9 46.7 69.9 25 25 25 10 5 2 1 /8” /2” 3 /4” 1” 1 1/4” 1 1/2” 2” 1 * Dimensions shown with a (*) are after assembly (approx.) 306 Thomas & Betts • www.tnb-europe.com 4.2 Type EFC / LTC / LTC-GY - metallic Bullet fittings Liquidtight fittings for non-metallic conduits • Robust construction, ideal for demanding applications like in the railway industry (can be used with other kind of conduits and hoses commonly used in the railway industry, such as textile inserted rubber hoses,...) • Liquid-tight, dust-tight and oil-resistant • Thomas & Betts patented quick connecting feature designed to prevent unlocking • Separate rotating attachment for easy fitting of conduit • Spiral-shaped EFC conduit coil locks into fitting • No loose pieces - secure against vibration • Delivered with locknut Technical Information Conduit type Style Thread IP rating Material Gland nut Insert Colour Product Ref. Shureseal™ conduit type EFC / LTC / LTC-GY 45°, 90° NPT and Metric (I.S.O.) IP65 Zinc plated steel Zinc steel Nylon Metallic For conduit size [inch] [mm] Thread size E 90° FITTING WITH METRIC (I.S.O) THREAD 3 LT938M-ISO20 /8 16 1 LT950M-ISO20 /2 20 3 LT975M-ISO25 /4 25 90° FITTING WITH NPT THREAD 3 LT938M /8 16 LT950M LT975M LT9100M 1 /2 3 /4 1 20 25 32 LT9125M 1 1/4 40 LT9150M 1 1/2 50 LT9200M 2 63 45° FITTING WITH METRIC (I.S.O) THREAD 3 LT438M-ISO20 /8 16 1 /2 20 LT450M-ISO20 45° FITTING WITH NPT THREAD 3 LT438M /8 16 1 LT450M /2 20 3 LT475M /4 25 LT4100M 1 32 LT4125M 1 1/4 40 LT4150M 1 1/2 50 LT4200M 2 63 E23018 Dimensions B C [mm] [mm] Weight Quantity A [mm] F* [mm] [kg/100] [pieces] M20 M20 M25 15.9 15.9 15.9 33.3 36.5 44.4 29.4 34.9 42.1 34.9 39.7 44.4 9.4 13.2 18.1 25 25 25 3 15.9 33.3 29.4 34.9 9.4 25 1 /2” 3 /4” 1” 15.9 15.9 20.6 36.5 44.4 49.2 34.9 42.1 47.6 39.7 44.4 55.5 13.2 18.1 30.2 25 25 10 1 1/4” 1 1/2” 2” 20.6 20.6 22.2 63.5 71.4 88.9 60.3 69.8 88.1 69.8 74.6 87.3 55.7 76.4 116.6 5 2 1 M20 M20 14.3 14.3 49.8* 47.6* 29.4 34.9 – – 7.7 14.2 25 25 3 14.3 14.3 14.3 20.6 20.6 20.6 22.2 49.8* 47.6* 54.0* 57.1* 69.8* 69.8* 98.4* 29.4 34.9 42.1 47.6 60.3 69.8 88.1 – – – – – – – 7.7 14.2 18.6 25.5 49.6 68.0 99.8 25 25 10 5 5 2 1 /8” /8” /2” 3 /4” 1” 1 1/4” 1 1/2” 2” 1 * Dimensions shown with a (*) are after assembly (approx.) Thomas & Betts • www.tnb-europe.com LR52391 307 4.2 Type EFC / LTC / LTC-GY - metallic Bullet, chase fitting Liquidtight fittings for non-metallic conduits • Metallic fitting, designed for type - EFC / LTC / LTC-GY flexible plastic conduit • Special version (Chase) for space saving assembly, thanks to the male nipple that can be screwed into the female thread of the body • Liquid-tight, dust-tight and oil-resistant • Robust construction, ideal for demanding applications like in the railway industry (can be used with other kind of conduits and hoses commonly used in the railway industry, such as textile inserted rubber hoses,...) • Spiral-shaped EFC conduit coil locks into fitting • The fitting is composed of 5 components: nipple with insulation throat, O-ring, body, insert and gland nut (Product Ref. LT6275MI also includes an additional sleeve) Technical Information D C B A E Product Ref. For conduit size [inch] ø A* Conduit type Style IP rating Material Gland nut Insert O-ring Colour F Dimensions B C across flats across flats [mm] [mm] Shureseal™ conduit type EFC / LTC / LTC-GY Straight IP65 Zinc plated steel Zinc plated steel Nylon Neoprene Metallic D approx. [mm] ø E* ø F* [mm] [mm] [mm] [mm] /8 /2 3 /4 16 20 25 14.5 14.5 18.0 24 24 32 30 30 36 30 30 36 12.4 15.4 20.0 18.4 22.0 29.0 LT6100MI LT6125MI LT6150MI 1 1 1/4 1 1/2 32 40 50 23.5 31.0 38.0 40 45 54 41 60 65 41 60 65 26.0 34.0 39.0 35.0 44.5 50.0 LT6275MI - - 60.0 78 93 125 65.0 70.0 LT638MI LT650MI LT675MI 3 1 * ø A = inner diameter in fitting ø E = min. inner diameter of conduit ø F = max. outer diameter of conduit 308 Thomas & Betts • www.tnb-europe.com 4.2 Sealing washers Accessories for liquidtight fittings • Design locks resilient sealing material in steel • Steel retainer protects seal from extruding out under torque and limits compression to an optimum predetermined value; provides high quality seal • Resilient material flows and seals rough surfaces Technical Information Fitting Type Thread Material Shureseal™ and Shureflex® fittings NPT, Metric (I.S.O.) and Imperial Chromated galvanised steel, with blue Buna-N rubber or black synthetic rubber Metallic Colour 002884 Product Ref. Thread size Weight [kg/100] SEALING WASHERS FOR METRIC (I.S.O.) FITTINGS 051-72123-1* M16 0.2 035-72272-1* M20 0.2 035-72272-2* M25 035-72272-3* M32 SEALING WASHERS FOR NPT FITTINGS Quantity [pieces] Box side 100 100 0.2 0.2 0.3 0.3 1.8 1.9 2.0 50 50 25 25 5 5 5 5268 2 1/2” 2.2 5269 3” 2.9 5270 4” 3.8 SEALING WASHERS FOR IMPERIAL FITTINGS 035-72272-4 1 1/2” 1.8 5 5 5 3 /8” /2” 3 /4” 1” 1 1/4” 1 1/2” 2” 1 Box side 100 100 0.3 0.3 5261* 5262 5263 5264 5265 5266 5267 E13938 52XX 051-XXXXX-X 035-XXXXX-X 100 * The Product Ref. with a * are not UL approved 309 Thomas & Betts • www.tnb-europe.com 4.2 Locknuts Accessories for liquidtight fittings • Case-Hardened Locknut with Teeth provides superior strength and electrical bonding and can be installed without a wrench in the enclosure. Technical Information Fitting Type Thread Material Colour 004484 E23018 Product Ref. Ground cone Locknut Sealing ring Sealing washer Shureseal™ fittings NPT Galvanised steel, chromated Metallic Body of standard fitting Gland nut Thread size [inch] Weight [kg/100] Quantity [pieces] 0.4 0.5 100 100 /2 /4 1 0.5 0.9 1.8 100 100 50 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 3.2 4.0 6.3 11.7 18.0 19.8 23.4 50 50 25 15 5 5 5 139 140 1 141 142-TB 143 1 144 145 146-TB 147 148 149 150 /4 /8 3 3 310 Thomas & Betts • www.tnb-europe.com 4.2 Wire mesh adaptor Accessories for liquidtight fittings • Strain Relief Wire Mesh adaptor with integrated gland nut • Simple installation: just replace the existing gland nut in the fitting with the wire mesh adaptor • Provides a support function (strain relief), to protect the conduit at the point of connection • Rounded corners ensure secure attachment of the conduit without the risk of damage • Anti-corrosive Technical Information Fitting Type Shureseal™ liquidtight fittings for metallic conduits (straight, 45°, 90°, chase, female hub) Replaces the standard gland nut Gland nut: zinc plated steel Collar: aluminium, Wire mesh: aluminium Metallic Thread Material Colour Locknut 002884 004484 E13938 E23018 A Ground cone Sealing ring Wire mesh adaptor with gland nut is inserted instead of Body of Sealing washer standard fitting the standard gland nut of the fitting Product Ref. Conduit size [inch] [mm] FOR FITTINGS WITH ISO THREAD 3 WMG-LT1 /8 16 1 WMG-LT2 /2 20 3 WMG-LT3 /4 25 WMG-LT4 1 32 FOR FITTINGS WITH PG THREAD WMG-LT1 WMG-LT2 WMG-LT3 3 /8 /2 3 /4 1 16 20 25 WMG-LT4 1 32 WMG-LT5 1 1/4 40 WMG-LT6 1 1/2 50 WMG-LT7 2 63 FOR FITTINGS WITH NPT THREAD 3 WMG-LT1 /8 16 1 WMG-LT2 /2 20 3 WMG-LT3 /4 25 WMG-LT4 1 32 WMG-LT5 1 1/4 40 WMG-LT6 1 1/2 50 WMG-LT7 2 63 FOR FITTINGS WITH IMPERIAL THREAD WMG-LT5 1 1/4 40 WMG-LT6 1 1/2 50 WMG-LT7 2 63 Straight fitting [prod. ref.] 45° fitting 90° fitting [prod. ref.] 9360, 9361 9362 9363 9364 Shureseal™ conduit Chase 90° fitting [prod. ref.] Adapter Weight Quantity [prod. ref.] Chase fitting [prod. ref.] [prod. ref.] [kg/100] [pieces] 9340, 9341 9342 9343-TB 9344 9350, 9351 9352-TB 9353-TB 9354-TB – – – – – – – – 9270, 9271 9272 9273 9274 2.5 4.0 5.0 10.0 10 10 10 10 7361, 7362 7363 7364 7341, 7342 7343 7344-TB 7351, 7352 7353 7354 – – – – – – – – – 2.5 4.0 5.0 10 10 10 7365 7366 7367 7368 7345 7346 7347 7348-TB 7355 7356 7357 7358 – – – – – – – – – – – – 10.0 17.0 29.0 43.0 10 2 2 5 5331 5332 5333 5334-TB 5335 5336 5337 5341 5342 5343 5344 5345 5346 5347 5351 5352 5353 5354 5355 5356 5357 5361 5362 5363 5364 5365 5366 5367 5371 5372 5373 5374 – – – 5271 5272 5273 5274 5275 5276 5277 2.5 4.0 5.0 10.0 17.0 29.0 43.0 10 10 10 10 2 2 5 6365 6366 6367 – 6346 6347 6355 6356 – – – – – – – – – – 17.0 29.0 43.0 2 2 5 Thomas & Betts • www.tnb-europe.com 311 4.2 Replacement parts Accessories for liquidtight fittings If after some time the fitting is released and needs to be re-secured, the seal and the ground cone should be replaced. The following accessories are appropriate for all the standard liquidtight Shureseal™ fittings for metallic conduits: • Steel ground cone: it provides a high quality ground contact with low impedance and high conduit pull-off resistance. The single helical thread on ground cone is easy to install by hand without cross threading. It tolerates variations in conduit diameters and convolution pitch. Its rolled-over edge protects the conductors. Manufactured in zinc plated steel. • Sealing ring: it grips and seals the conduit without damaging the conduit jacket. Its symmetrical shape assures a foolproof assembly. It ensures a positive seal against oils, liquids, moisture and dust. Made from high-performance nylon. Colour: blue. Fitting replacement parts • Gland nut: rugged construction, made of zinc plated steel. Reinforced corners to allow hand screwing. Sealing ring Gland nut Ground cone Product Ref. Ground cone Sealing ring Product Ref. Gland nut Product Ref. R 719124 IR 719123 R 719101 – 7 R68301 IR 763101 – 7 R68201 R 735540 R 719125 R 719126 R 719127 IR 763102 IR 763108 IR 763104 R 735503 R 735504 R 735522 IR 719128 IR 719129 053-71814-127 053-71814-128 053-71814-129 053-71814-130 IR 763105 IR 763106 053-71814-137 053-71814-28 053-71814-29 053-71814-30 IR 735509 IR 723418 053-71814-7 053-71814-8 053-71814-9 053-71814-10 Conduit size [inch] 1 [mm] /4 /16 3 /8 10 12 16 1 /2 /4 1 20 25 32 1 1/4 1 1/2 2 2 1/2 3 4 40 50 63 75 90 115 5 3 312 Thomas & Betts • www.tnb-europe.com 4.2 Type UGS - uncovered conduit Fittings for ultra-flexible galvanised steel conduit • Wide choice of fittings especially manufactured for Shureflex® conduits • Highly crush resistant with an excellent pull-off strength • Ideal for industrial and commercial applications where flexibility, crush and vibration resistance are required Technical Information Conduit type Style Thread IP rating Material Colour Temperature range Shureflex® type UGS uncovered conduits* Straight fixed male Metric (I.S.O.) and PG IP40 Nickel-plated brass Metallic -50°C to +300°C Type UFM * Can also be used with Shureflex® stainless steel conduits C B A D E Product Ref. Conduit type Thread size A [mm] TYPE UFMM: FIXED STRAIGHT FITTING WITH METRIC (I.S.O.) MALE THREAD UFMM1616 UGS1610 / UGS1630 M16 16 UFMM1620 UGS1610 / UGS1630 M20 20 UFMM2020 UGS2010 / UGS2030 M20 20 UFMM2525 UGS2510 / UGS2530 M25 25 UFMM3232 UGS3210 / UGS3220 M32 32 UFMM4040 UGS4010 / UGS4020 M40 40 UFMM5050 UGS5010 / UGS5020 M50 50 TYPE UFMPG: FIXED STRAIGHT FITTING WITH PG MALE THREAD UFMPG1007 UGS1010 / UGS1030 PG7 12.5 UFMPG1209 UFMPG1611 UFMPG2016 UFMPG2521 UFMPG3229 UFMPG4036 UGS1210 / UGS1230 UGS1610 / UGS1630 UGS2010 / UGS2030 UGS2510 / UGS2530 UGS3210 / UGS3220 UGS4010 / UGS4020 PG9 PG11 PG16 PG21 PG29 PG36 15.2 18.6 22.5 28.3 37.0 47.0 B [mm] Dimensions C D [mm] [mm] Weight Quantity E [mm] [g/100] [pieces] 10.8 10.8 14.8 18.8 25.8 33.8 41.8 19 24 24 30 36 46 55 10 10 10 12 13 15 15 24.5 24.5 24.5 28.0 29.0 31.5 33.0 550 900 700 450 350 450 400 25 25 25 10 5 5 2 4.8 14.0 5.0 16.5 271 25 7.8 10.9 14.9 18.9 25.9 33.9 17.0 20.0 24.0 30.0 40.0 49.6 8.0 12.0 12.0 13.5 15.0 17.0 21.5 28.0 28.0 31.0 33.0 36.0 532 750 1100 650 350 900 25 25 25 10 5 5 Product reference structure UFMM1616 U = Uncovered Conduit FM = Fixed Male SM = Swivel Male SS = Space Saver Thread size (PG or Metric) Thread: M = Metric PG = PG Thomas & Betts • www.tnb-europe.com For conduit: 10, 12, 16, 20, 25, 32, 40 or 50 mm 313 4.2 Type UGS - uncovered conduit Fittings for ultra-flexible galvanised steel conduit • Wide choice of fittings especially manufactured for Shureflex® conduits • Highly crush resistant with an excellent pull-off strength • Ideal for industrial and commercial applications where flexibility, crush and vibration resistance are required • The swivel fittings improve the flexibility and decrease the stress in the connection of the conduit • The space saver version, with its compact design, is perfectly appropriate for applications in confined spaces and to install the fitting directly on a panel Technical Information Conduit type Style Type USM Type USS C B C B A D E Shureflex® type UGS uncovered conduits* Straight swivel male and straight space saver Metric (I.S.O.) and PG IP40 Nickel-plated brass Metallic -50°C to +300°C Thread IP rating Material Colour Temperature range E * Can also be used with Shureflex® stainless steel conduits Product Ref. Conduit type Thread size A [mm] B [mm] TYPE USMM: SWIVEL STRAIGHT FITTING WITH METRIC (I.S.O.) MALE THREAD USMM1616 UGS1610 / UGS1630 M16 16 10.8 314 Dimensions C D [mm] [mm] E [mm] Weight Quantity [g/100] [pieces] 19 10 34.3 850 25 USMM2020 UGS2010 / UGS2030 M20 20 USMM2525 UGS2510 / UGS2530 M25 25 USMM3232 UGS3210 / UGS3220 M32 32 USMM4040 UGS4010 / UGS4020 M40 40 USMM5050 UGS5010 / UGS5020 M50 50 TYPE USMPG: SWIVEL STRAIGHT FITTING WITH PG MALE THREAD USMPG1007 UGS1010 / UGS1030 PG7 12.5 14.8 18.8 25.8 33.8 41.8 24 30 36 46 55 10 12 13 15 15 34.3 40.5 41.5 47.3 47.0 1020 840 850 730 750 25 10 5 5 2 4.8 14 5 22.0 550 25 USMPG1209 USMPG1611 USMPG2016 15.2 18.6 22.5 7.8 10.9 14.9 17 20 24 8 12 12 30.3 38.0 38.0 750 1150 1300 25 25 25 28.3 37.0 47.0 18.9 25.9 33.9 30 40 49 12 15 17 41.0 46.0 51.0 1000 800 1250 10 5 5 – – – – – – – – 4.8 7.8 10.8 14.8 18.8 25.8 33.8 41.8 14 16 19 24 30 36 46 55 – – – – – – – – 11.5 13.5 14.5 14.5 16.0 16.0 16.0 18.0 255 351 470 662 370 254 322 200 25 25 25 25 10 5 5 2 UGS1210 / UGS1230 UGS1610 / UGS1630 UGS2010 / UGS2030 PG9 PG11 PG16 USMPG2521 UGS2510 / UGS2530 PG21 USMPG3229 UGS3210 / UGS3220 PG29 USMPG4036 UGS4010 / UGS4020 PG36 TYPE USSM: SPACE SAVER STRAIGHT FITTING (NO THREAD) USSM1010 UGS1010 / UGS1030 – USSM1212 UGS1210 / UGS1230 – USSM1616 UGS1610 / UGS1630 – USSM2020 UGS2010 / UGS2030 – USSM2525 UGS2510 / UGS2530 – USSM3232 UGS3210 / UGS3220 – USSM4040 UGS4010 / UGS4020 – USSM5050 UGS5010 / UGS5020 – Thomas & Betts • www.tnb-europe.com 4.2 Type PGS - covered conduit Fittings for ultra-flexible galvanised steel conduit • Wide choice of fittings especially manufactured for Shureflex® covered conduit • Highly crush resistant with an excellent pull-off strength • Improved IP rating (IP54) compared to the uncovered conduit • Special IP65 rated fittings available on request • Ideal for industrial and commercial applications where flexibility, crush and vibration resistance are required Technical Information Conduit Type Style Thread IP rating Material Colour Temperature range Shureflex® type PGS covered conduit Straight fixed male and female Metric (I.S.O.) and PG IP54 Nickel-plated brass Metallic -50°C to +300°C* Type PFF Type PFM B C A C B D D * PGS conduit temperature -25°C to +70°C E E Product Ref. Conduit type Thread size A [mm] B [mm] A Dimensions C D [mm] [mm] Weight Quantity E [mm] [g/100] [pieces] TYPE PFMM: FIXED STRAIGHT FITTING WITH METRIC (I.S.O.) MALE THREAD PFMM1616 PFMM1620 PFMM2020 PGS1610 / PGS1630 PGS1610 / PGS1630 PGS2010 / PGS2030 M16 M20 M20 16 20 20 10.8 10.8 14.8 19 24 24 10 10 10 24.5 24.5 24.5 550 900 700 25 25 25 PFMM2525 PGS2510 / PGS2530 M25 PFMM3232 PGS3210 / PGS3220 M32 PFMM4040 PGS4010 / PGS4020 M40 PFMM5050 PGS5010 / PGS5020 M50 TYPE PFMPG: FIXED STRAIGHT FITTING WITH PG MALE THREAD PFMPG1007 PGS1010 / PGS1030 PG7 PFMPG1209 PGS1210 / PGS1230 PG9 25 32 40 50 18.8 25.8 33.8 41.8 30 36 46 55 12 13 15 15 28.0 29.0 31.5 33.0 450 350 450 400 10 5 5 2 12.5 15.2 4.8 7.8 14.0 17.0 8.0 8.0 16.5 21.5 270 483 25 25 PFMPG1611 PFMPG2016 PFMPG2521 18.6 22.5 28.3 10.9 14.9 18.9 20.0 24.0 30.0 12.0 12.0 13.5 28.0 28.0 31.0 550 1050 650 25 25 10 25.9 33.9 40.0 49.6 15.0 17.0 33.0 36.0 1150 450 5 5 10.8 14.8 18.8 25.8 33.8 19 24 30 36 46 10 10 12 13 15 23.5 23.5 28.0 28.0 30.5 552 765 511 292 535 25 25 10 5 5 7.8 19 8 20.5 389 25 PGS1610 / PGS1630 PGS2010 / PGS2030 PGS2510 / PGS2530 PG11 PG16 PG21 PFMPG3229 PGS3210 / PGS3220 PG29 37.0 PFMPG4036 PGS4010 / PGS4020 PG36 47.0 TYPE PFFM: FIXED STRAIGHT FITTING WITH METRIC (I.S.O.) FEMALE THREAD PFFM1616 PGS1610 / PGS1630 M16 16 PFFM2020 PGS2010 / PGS2030 M20 20 PFFM2525 PGS2510 / PGS2530 M25 25 PFFM3232 PGS3210 / PGS3220 M32 32 PFFM4040 PGS4010 / PGS4020 M40 40 TYPE PFFPG: FIXED STRAIGHT FITTING WITH PG FEMALE THREAD PFFPG1209 PGS1210 / PGS1230 PG9 15.2 Product reference Structure 315 PFMM1616 P = Covered Conduit FM = Fixed Male FF = Fixed Female SM = Swivel Male SS = Space Saver Thomas & Betts • www.tnb-europe.com Thread size (PG or Metric) Thread: M = Metric PG = PG For conduit: 10, 12, 16, 20, 25, 32, 40 or 50 mm 4.2 Type PGS - covered conduit Fittings for ultra-flexible galvanised steel conduit • Wide choice of fittings especially manufactured for Shureflex® covered conduit • Highly crush resistant with an excellent pull-off strength • Improved IP rating (IP54) compared to the uncovered conduit • Special IP65 rated fittings available on request • Ideal for industrial and commercial applications where flexibility, crush and vibration resistance are required • The swivel fittings improve the flexibility and decrease the stress in the connection of the conduit • The space saver version, with its compact design, is perfectly appropriate for applications in confined spaces and to install the fitting directly on a panel Type PSS Type PSM C B Technical Information B C Conduit Type Style Thread IP rating Material Colour Temperature range A D E E Shureflex® type PGS covered conduit Straight swivel male, straight space saver Metric (I.S.O.) and PG IP54 Nickel-plated brass Metallic -50°C to +300°C* * PGS conduit temperature -25°C to +70°C Product Ref. Conduit type Thread size A [mm] B [mm] Dimensions C D [mm] [mm] Weight Quantity E [mm] [g/100] [pieces] TYPE PSMM: SWIVEL STRAIGHT FITTING WITH METRIC (I.S.O.) MALE THREAD PSMM1616 PGS1610 / PGS1630 M16 PSMM2020 PGS2010 / PGS2030 M20 PSMM2525 PGS2510 / PGS2530 M25 PSMM3232 PGS3210 / PGS3220 M32 PSMM4040 PGS4010 / PGS4020 M40 PSMM5050 PGS5010 / PGS5020 M50 TYPE PSMPG: SWIVEL STRAIGHT FITTING WITH PG MALE THREAD PSMPG1007 PSMPG1209 PSMPG1611 316 PGS1010 / PGS1030 PGS1210 / PGS1230 PGS1610 / PGS1630 PG7 PG9 PG11 PSMPG2016 PGS2010 / PGS2030 PG16 PSMPG2521 PGS2510 / PGS2530 PG21 PSMPG3229 PGS3210 / PGS3220 PG29 PSMPG4036 PGS4010 / PGS4020 PG36 TYPE PSSM: SPACE SAVER STRAIGHT FITTING (NO THREAD) PSSM1010 PGS1010 / PGS1030 – PSSM1212 PGS1210 / PGS1230 – PSSM1616 PGS1610 / PGS1630 – PSSM2020 PGS2010 / PGS2030 – PSSM2525 PGS2510 / PGS2530 – PSSM3232 PGS3210 / PGS3220 – PSSM4040 PGS4010 / PGS4020 – PSSM5050 PGS5010 / PGS5020 – 16 20 25 32 40 50 10.8 14.8 18.8 25.8 33.8 41.8 19 24 30 36 46 55 10 10 12 13 15 15 34.3 34.3 40.5 41.5 47.3 47.0 860 1060 850 800 850 700 25 25 10 5 5 2 12.5 15.2 18.6 4.8 7.8 10.9 14.0 17.0 20.0 8 8 12 22.0 30.3 38.0 280 550 1100 25 25 25 22.5 28.3 37.0 47.0 14.9 18.9 25.9 33.9 24.0 30.0 40.0 49.6 12 12 15 17 38.0 41.0 46.0 51.0 1300 950 750 850 25 10 5 5 – – – – – – – – 4.8 7.8 10.8 14.8 18.8 25.8 33.8 41.8 14 16 19 24 30 36 46 55 – – – – – – – – 11.5 13.5 14.5 14.5 16.0 16.0 16.0 18.0 203 296 405 560 350 240 382 213 25 25 25 25 10 5 5 2 Thomas & Betts • www.tnb-europe.com 4.2 Product description Fittings for ultra-flexible nylon conduits Three grades of Halogen free flexible conduits, available in 8 sizes, with an excellent combination of flexibility and mechanical strength “One piece assembly” fitting, no loose piece, handy to use, requires no tool Release ring, for easy removal without any tool Twelve flat edges, for easy tightening Self-locking (push-fit): mounting and locking at the same time, for a quick and easy installation Solid construction: robust design, shock resistant and high quality material (Halogen free Polyamide 6), for a durable performance After mounting, the fitting can rotate freely on the conduit, allowing the possibility to pre-mount the straight fittings on the conduits before the final installation on the support (without causing the cables to be twisted) Conduit size marking on the fitting, for immediate identification Six flat edges, for spanner tightening Crown of self-locking clips around the whole circumference of the conduit, for a secure locking and a superior pull-off strength Thread style/size marking, for immediate identification Tapered fitting body, providing a standard IP66 watertight system, without the need for any additional accessory Optional O-ring and sealing washer, for IP69K rating Broad contact base, with 2 built-in sealing rings Range of accessories: locknuts for panel mounting, mounting brackets for attaching the conduits, T-splits for connecting 3 conduits together Available in straight, 90° and 45° versions, with Metric (I.S.O.) and PG threads One push and you’re ready Installation with IP66 protection Installation with IP69K protection Easily released & removed • Self-locking (push-fit) installation: simply push the conduit completely into the fitting. Mounting and locking the fitting are done simultaneously • Optional sealing washer can be used (placed around the thread of the fitting), in combination with an optional O-ring (inserted in the first groove of the conduit) • Just press the release ring of the fitting and pull the conduit out. No tool is required! Thomas & Betts • www.tnb-europe.com 317 4.2 Straight fittings Fittings for ultra-flexible nylon conduits • • • • • • • • • High quality Polyamide (PA6) UV and shock resistant Secure: self-locking (push-fit) installation onto the conduit Quick and easy to install and remove, no tool required Strong: high pull-off strength thanks to the self-locking clips around the whole circumference of the conduit Handy: “one-piece assembly” construction, no loose parts Watertight: IP66 rating as standard, without additional accessories Sealing washers and O-rings available (delivered separately) for the applications requiring a maximum IP rating (IP69K) Locknuts (delivered separately) are available for installations on panels and enclosures Technical Information Conduit type Style / thread IP rating E96548 Spanner Material Colour Temperature range Flammability rating Other properties inner ø Thread Product Ref. 318 For conduit size [mm] Thread size Shureflex® Nylon conduits Straight / Metric (I.S.O.), PG thread IP66 (standard), IP69K (with additional Shureflex® washer and O-ring) Polyamide 6 Black -30°C to +100°C (intermittent: to +150°C) UL 94 V-2 (produced from UL 94 V-0 raw material) Halogen, Phosphor and Cadmium free, UV-resistant. Good resistance to fuel, mineral oils, greases and diluted bases Inner diameter [mm] A [mm] Dimensions B C [mm] [mm] Spanner size [mm] Weight Quantity D [mm] [kg/100] [pieces] STRAIGHT FITTING WITH METRIC (I.S.O.) THREAD NY-SF07-BKM12 7 M12 x 1.5 6.5 NY-SF10-BKM16 10 M16 x 1.5 10.0 35.0 37.0 11.0 11.0 19.0 21.0 17.0 21.0 15 18 0.4 0.6 100 100 NY-SF12-BKM16 NY-SF12-BKM20 NY-SF17-BKM20 12 12 17 M16 x 1.5 M20 x 1.5 M20 x 1.5 10.0 14.0 14.5 37.0 37.0 44.0 11.0 11.0 11.0 26.0 31.0 31.0 25.5 25.5 30.0 20 20 27 0.7 0.8 1.2 100 100 100 NY-SF23-BKM25 23 M25 x 1.5 NY-SF29-BKM32 29 M32 x 1.5 NY-SF36-BKM40 36 M40 x 1.5 NY-SF48-BKM50 48 M50 x 1.5 STRAIGHT FITTING WITH PG THREAD NY-SF07-BKPG7 7 PG7 NY-SF10-BKPG9 10 PG9 NY-SF12-BKPG11 12 PG11 NY-SF17-BKPG13 17 PG13.5 NY-SF17-BKPG16 17 PG16 NY-SF23-BKPG21 23 PG21 NY-SF29-BKPG29 29 PG29 NY-SF36-BKPG36 36 PG36 NY-SF48-BKPG48 48 PG48 18.5 25.5 32.0 42.0 48.0 52.0 60.0 61.0 12.0 15.0 19.0 19.0 37.0 46.0 54.0 69.0 37.0 46.0 54.0 69.0 34 42 50 66 1.6 2.8 3.9 6.2 50 30 20 10 8.0 10.3 14.0 14.0 17.0 22.0 30.0 37.5 50.0 35.5 37.5 37.5 44.5 44.5 48.5 49.5 55.0 56.0 11.5 11.5 11.5 11.5 11.5 12.5 12.5 14.0 14.0 19.0 21.0 26.0 31.0 31.0 37.0 46.0 54.0 69.0 17.0 21.0 25.5 28.0 29.0 36.5 46.0 56.0 69.5 15 18 20 27 27 34 42 50 66 0.4 0.6 0.8 1.2 1.2 1.6 2.8 3.9 5.6 100 100 100 100 100 50 30 20 10 See pages 322 to 325 for locknuts and accessories Thomas & Betts • www.tnb-europe.com 4.2 90° fittings Fittings for ultra-flexible nylon conduits • • • • • • • • • High quality Polyamide (PA6) UV and shock resistant Secure: self-locking (push-fit) installation onto the conduit Quick and easy to install and remove, no tool required Strong: high pull-off strength thanks to the self-locking clips around the whole circumference of the conduit Handy: “one-piece assembly” construction, no loose parts Watertight: IP66 rating as standard, without additional accessories Sealing washers and O-rings available (delivered separately) for the applications requiring a maximum IP rating (IP69K) Locknuts (delivered separately) are available for installations on panels and enclosures Technical Information Conduit type Style / thread IP rating Shureflex® Nylon conduits 90° / Metric (I.S.O.), PG thread IP66 (standard), IP69K (with additional Shureflex® washer and O-ring) Polyamide 6 Black -30°C to +100°C (intermittent: to +150°C) UL 94 V-2 (produced from UL 94 V-0 raw material) Halogen, Phosphor and Cadmium free, UV-resistant. Good resistance to fuel, mineral oils, greases and diluted bases Material Colour Temperature range Flammability rating Other properties Product Ref. For conduit size [mm] Thread size Inner diameter [mm] E96548 inner ø Thread A [mm] B [mm] Dimensions C D [mm] [mm] Weight Quantity E [mm] F [mm] [kg/100] [pieces] 90° FITTING WITH METRIC (I.S.O.) THREAD NY-90F10-BKM16 10 M16 x 1.5 NY-90F12-BKM16 12 M16 x 1.5 10.0 10.5 35.0 39.0 11.0 11.0 21.0 25.0 21.0 23.0 42.5 44.0 11.0 15.0 0.9 1.3 50 50 NY-90F12-BKM20 NY-90F17-BKM20 NY-90F23-BKM25 M20 x 1.5 M20 x 1.5 M25 x 1.5 12.3 14.5 18.5 39.0 45.0 53.0 11.0 11.0 12.0 25.0 30.0 36.5 26.0 30.0 37.0 45.5 58.0 66.0 15.0 18.0 23.0 1.3 2.2 3.4 50 50 30 M32 x 1.5 M40 x 1.5 M50 x 1.5 25.5 32.0 42.0 66.0 79.0 92.0 15.0 19.0 19.0 45.0 54.0 68.0 46.0 55.0 69.0 76.0 89.0 103.0 27.0 33.0 39.0 5.5 9.2 15.0 20 10 10 PG9 PG11 PG13.5 PG16 PG21 PG29 PG36 PG48 10.3 14.0 14.0 17.0 22.0 30.0 37.5 50.0 35.0 39.0 45.0 45.0 53.0 65.0 79.0 92.0 11.5 11.5 11.5 11.5 12.5 12.5 14.0 14.0 21.0 25.0 30.0 30.0 37.0 45.0 54.0 68.0 21.5 25.0 27.0 29.0 36.5 46.0 56.0 69.5 42.5 45.0 56.5 57.5 65.5 76.0 89.5 103.5 11.0 15.0 18.0 18.0 23.0 28.0 33.0 39.0 0.8 1.1 2.2 1.9 3.0 4.6 7.5 11.7 50 50 50 50 30 20 10 10 12 17 23 NY-90F29-BKM32 29 NY-90F36-BKM40 36 NY-90F48-BKM50 48 90° FITTING WITH PG THREAD NY-90F10-BKPG9 10 NY-90F12-BKPG11 12 NY-90F17-BKPG13 17 NY-90F17-BKPG16 17 NY-90F23-BKPG21 23 NY-90F29-BKPG29 29 NY-90F36-BKPG36 36 NY-90F48-BKPG48 48 See pages 322 to 325 for locknuts and accessories Thomas & Betts • www.tnb-europe.com 319 4.2 45° fittings Fittings for ultra-flexible nylon conduits • • • • • • • • • High quality Polyamide (PA6) UV and shock resistant Secure: self-locking (push-fit) installation onto the conduit Quick and easy to install and remove, no tool required Strong: high pull-off strength thanks to the self-locking clips around the whole circumference of the conduit Handy: “one-piece assembly” construction, no loose parts Watertight: IP66 rating as standard, without additional accessories Sealing washers and O-rings available (delivered separately) for the applications requiring a maximum IP rating (IP69K) Locknuts (delivered separately) are available for installations on panels and enclosures Technical Information Conduit type Style / thread IP rating E96548 Shureflex® Nylon conduits 45° / Metric (I.S.O.), PG thread IP66 (standard), IP69K (with additional Shureflex® washer and O-ring) Polyamide 6 Black -30°C to +100°C (intermittent: to +150°C) UL 94 V-2 (produced from UL 94 V-0 raw material) Halogen, Phosphor and Cadmium free, UV-resistant. Good resistance to fuel, mineral oils, greases and diluted bases Material Colour Temperature range Flammability rating Other properties inner ø Thread Product Ref. For conduit size [mm] Thread size Inner diameter [mm] Quantity B [mm] Dimensions C [mm] Weight A [mm] D [mm] E [mm] [kg/100] [pieces] 45° FITTING WITH METRIC METRIC (I.S.O.) THREAD NY-45F12-BKM16 NY-45F17-BKM20 NY-45F23-BKM25 12 17 23 NY-45F29-BKM32 29 NY-45F36-BKM40 36 NY-45F48-BKM50 48 45° FITTING WITH PG THREAD NY-45F12-BKPG11 12 NY-45F17-BKPG16 17 NY-45F23-BKPG21 23 NY-45F29-BKPG29 29 NY-45F36-BKPG36 36 NY-45F48-BKPG48 48 320 M16 x 1.5 M20 x 1.5 M25 x 1.5 10.5 11.5 18.5 50.0 60.0 70.0 11.0 11.0 12.0 24.0 29.0 37.0 23.0 27.0 34.0 45.0 56.0 67.0 0.9 1.4 2.2 50 50 30 M32 x 1.5 M40 x 1.5 M50 x 1.5 25.7 32.0 42.0 80.0 96.0 109.0 15.0 19.0 19.0 45.0 53.0 67.0 41.0 50.0 60.0 76.0 90.0 106.0 3.6 5.4 8.4 10 10 5 PG11 PG16 PG21 PG29 PG36 PG48 11.5 14.7 18.5 25.5 32.0 42.0 50.0 60.0 69.0 78.0 90.0 102.0 11.0 11.0 11.0 12.0 13.0 13.0 24.0 29.0 37.0 45.0 53.0 67.0 26.0 30.0 37.0 46.0 56.0 69.0 47.0 58.0 69.0 79.0 94.0 112.0 0.9 1.5 2.2 3.7 5.5 8.8 50 50 30 10 10 5 See pages 322 to 325 for locknuts and accessories Thomas & Betts • www.tnb-europe.com 4.2 T-splits Fittings for ultra-flexible nylon conduits • • • • • • • • • High quality Polyamide (PA6) UV and shock resistant Secure: self-locking (push-fit) installation onto the conduit Quick and easy to install and remove, no tool required Strong: high pull-off strength thanks to the self-locking clips around the whole circumference of the conduit Handy: “one-piece assembly” construction, no loose parts Watertight: IP66 rating as standard, without additional accessories O-rings are available (delivered separately) for the applications requiring a maximum IP rating (IP69K) Can be used with all the types of Shureflex® ultra-flexible nylon conduits, from 10 mm to 36 mm nominal sizes Technical Information Conduit type Style IP rating Material Colour Temperature range Flammability rating Other properties Product Ref. Shureflex® Nylon conduits T-split IP66 (standard) IP69K (with additional Shureflex® O-ring) Polyamide 6 Black -30°C to +100°C (intermittent: to +150°C) UL 94 V-2 (produced from UL 94 V-0 raw material) Halogen, Phosphor and Cadmium free, UV-resistant. Good resistance to fuel, mineral oils, greases and diluted bases For conduit size [mm] Thread size Inner diameter [mm] A [mm] B [mm] Dimensions C [mm] D [mm] E [mm] NY-T10-BK 10 (3x) NY-T12-BK NY-T17-BK NY-T23-BK 12 (3x) 17 (3x) 23 (3x) NY-T29-BK NY-T36-BK 29 (3x) 36 (3x) Weight Quantity [kg/100] [pieces] M4 (2x) 11.2 (3x) 46.0 72.0 20.0 (3x) 19.0 27.0 1.5 20 M4 (2x) M5 (2x) M5 (2x) 12.8 (3x) 18.0 (3x) 25.5 (3x) 52.0 63.0 76.0 81.0 96.0 117.0 23.5 (3x) 29.0 (3x) 37.0 (3x) 20.5 28.0 36.0 30.0 35.0 40.0 2.1 3.4 5.3 20 20 10 M5 (2x) M6 (2x) 31.5 (3x) 38.5 (3x) 85.0 97.0 128.0 144.0 45.0 (3x) 53.0 (3x) 41.5 50.5 41.0 46.0 8.6 11.7 5 5 See pages 322 to 325 for accessories 321 Thomas & Betts • www.tnb-europe.com 4.2 Sealing washers Accessories for nylon conduit and fittings • To be placed around the thread of the Shureflex® Nylon fitting, between the fitting and the entry panel Technical Information Fitting type Material Colour Temperature range Product Ref. Thread size Inner diameter I.D. [mm] SEALING WASHERS FOR METRIC (I.S.O.) THREAD NY-SW-M12 M12 12 NY-SW-M16 M16 NY-SW-M20 M20 NY-SW-M25 M25 NY-SW-M32 M32 NY-SW-M40 M40 NY-SW-M50 M50 SEALING WASHERS FOR PG THREAD Shureflex® Nylon fittings Deformable, asbestos free material Blue -40°C to +200°C Outer diameter O.D. [mm] Thickness T [mm] Weight Quantity [kg/100] [pieces] 18 1.5 0.04 100 16 20 25 32 40 50 22 27 35 43 55 69 1.5 1.5 1.5 1.5 1.5 1.5 0.05 0.07 0.14 0.19 0.34 0.50 100 100 50 30 20 10 NY-SW-PG7 NY-SW-PG9 NY-SW-PG11 PG7 PG9 PG11 12.4 15.2 18.6 18 21 26 1.5 1.5 1.5 0.04 0.04 0.07 100 100 100 NY-SW-PG13 NY-SW-PG16 NY-SW-PG21 NY-SW-PG29 NY-SW-PG36 NY-SW-PG48 PG13.5 PG16 PG21 PG29 PG36 PG48 20.4 22.5 28.3 37.0 47.0 59.3 29 33 39 49 59 71 1.5 1.5 1.5 1.5 1.5 1.5 0.09 0.13 0.29 0.34 0.25 0.30 100 100 50 30 20 10 322 Thomas & Betts • www.tnb-europe.com 4.2 O-rings Accessories for nylon conduit and fittings • To be inserted in the first groove of the Shureflex® Nylon conduit, prior to the insertion of the conduit into the fitting Technical Information Conduit type Material Colour Temperature range Product Ref. Shureflex® Nylon conduits NBR70 elastomer Black -30°C to +100°C Conduit size [mm] Inner diameter I.D. [mm] Diameter T [mm] Weight Quantity [kg/100] [pieces] NY-OR-07 NY-OR-10 7 10 6.35 10.00 1.27 1.30 0.004 0.011 100 100 NY-OR-12 NY-OR-17 NY-OR-23 NY-OR-29 NY-OR-36 NY-OR-48 12 17 23 29 36 48 11.50 16.00 22.00 29.00 34.00 44.60 1.50 1.80 2.00 2.00 2.30 2.40 0.013 0.022 0.037 0.036 0.073 0.110 100 100 50 30 20 10 323 Thomas & Betts • www.tnb-europe.com 4.2 Hexagonal locknuts Accessories for nylon conduit and fittings • • • • For mounting the Shureflex® Nylon fittings on panels and enclosures High quality Polyamide (PA6) Shock resistant Thread style and thread size marked on the locknut for immediate identification • Good resistance to mineral oils, greases and fuel Technical Information Fitting type Thread Material Colour Temperature range Flammability rating Other properties Product Ref. 324 Thread size Shureflex® Nylon fittings Metric (I.S.O.), PG Polyamide 6 Black -30°C to +100°C UL 94 V-2 Halogen, Phosphor and Cadmium free Dimensions B - Across corner [mm] Weight Quantity A - spanner size [mm] T - thickness [mm] [kg/100] [pieces] LOCKNUT WITH METRIC (I.S.O.) THREAD NY-LNBK-M12 M12 17 18.0 5 0.09 100 NY-LNBK-M16 NY-LNBK-M20 NY-LNBK-M25 22 26 32 24.0 28.0 35.0 5 6 6 0.14 0.20 0.30 100 100 100 42 52 62 47.0 57.5 68.0 7 7 9 0.60 0.88 1.66 100 50 50 15 19 22 24 27 32 41 54 67 16.5 20.9 24.2 26.4 29.7 35.2 45.1 59.4 73.7 4.5 4.5 5.0 5.5 6.0 6.5 7.5 9.0 9.5 0.05 0.11 0.12 0.17 0.25 0.29 0.48 0.79 1.16 100 100 100 100 100 100 50 20 1 M16 M20 M25 NY-LNBK-M32 M32 NY-LNBK-M40 M40 NY-LNBK-M50 M50 LOCKNUT WITH PG THREAD NY-LNBK-PG7 PG7 NY-LNBK-PG9 PG9 NY-LNBK-PG11 PG11 NY-LNBK-PG13 PG13.5 NY-LNBK-PG16 PG16 NY-LNBK-PG21 PG21 NY-LNBK-PG29 PG29 NY-LNBK-PG36 PG36 NY-LNBK-PG48 PG48 Thomas & Betts • www.tnb-europe.com 4.2 Mounting brackets Accessories for nylon conduit and fittings • A range of mounting brackets for quickly and easily attaching the Shureflex® Nylon conduits to existing equipment • Screw mounted (with 1 screw) for secure installation • Quick installation: the cover is just snapped after inserting the conduit • The conduits can rotate freely in the mounting bracket • Releasable and re-usable • Resistant to UV, to oils, greases, fuels, cleaning fluids and synthetic fluids Technical Information Conduit type Material Colour Temperature range Shureflex® Nylon conduits Polyamide 6.6 Black -40°C to +120°C (intermittent: to +150°C) Halogen free, UV resistant Other properties Product Ref. NY-MB-07 NY-MB-10 NY-MB-12 NY-MB-17 NY-MB-23 NY-MB-29 NY-MB-36 NY-MB-48 Conduit size A [mm] E [mm] F [mm] ØG Installation hole [mm] Quantity C [mm] Dimensions D [mm] Weight B [mm] [g/piece] [pieces] 7 10 12 17 23 29 36 48 22.6 22.6 26.7 33.8 43.8 52.8 64.5 81.0 12.9 12.9 15.1 19.5 23.4 26.9 32.4 38.5 23.3 23.3 26.9 34.9 43.7 51.6 62.5 77.0 11.6 11.6 13.7 17.5 20.7 23.2 27.0 32.1 7.5 7.5 8.8 10.4 10.3 10.2 10.2 10.2 4.2 4.2 5.1 6.1 6.1 6.2 6.2 6.2 1.9 1.7 2.6 4.8 8.6 12.7 19.5 34.7 10 10 10 10 10 10 5 5 325 Thomas & Betts • www.tnb-europe.com 4.2 Metallic fittings for threadless conduits Rigid and intermediate metal conduit fittings • Makes a permanent connection and eliminates the need for cutting a thread on the rigid conduit. • A split steel ring with diagonal serrations grips the conduit and bites into it for positive ground. • Insulation helps to guarantee continuity of service with protection of the conductor at the critical point: the bushing • Available in 2 versions, with or without nylon insert • Components: gland nut, steel ring, steel spacer (only for sizes up to 1 inch), body (with or without insert), locknut Technical Information 002884 Conduit Type Style Thread Material Gland nut E23018 Metallic rigid conduits Straight NPT (up to 1”) or NPS (larger than 1”) Zinc plated steel or malleable iron Zinc plated steel (up to 1”) or malleable iron (larger sizes) Zinc plated steel Nylon Locknut Insert B A C Product Ref. insulated Product Ref. non-insulated 8123 8223 8121 8221 8323 8423 8523 8321 8421 8521 8623 8723-TB 8823-TB 8853 8973 8621 8721 8821 8851 8971 For conduit size [inch] Thread size 1 1 3 3 /2 /4 A [mm] Dimensions B C [mm] [mm] Weight insulated [kg/100] Weight non-insulated [kg/100] Quantity insulated [pieces] Quantity non-insulated [pieces] /2” NPT /4” NPT 31.0 38.9 42.9 44.5 38.1 38.1 9.1 12.0 9.5 11.7 10 10 25 25 1 1 1/4 1 1/2 1” NPT 1 1/4” NPS 1 1/2” NPS 48.4 34.9 68.3 50.8 61.9 66.7 14.3 27.0 19.1 18.1 36.3 40.8 18.0 34.7 48.8 5 5 2 5 5 2 2 2 1/2 3 3 1/2 4 2” NPS 2 1/2” NPS 3” NPS 3 1/2” NPS 4” NPS 82.6 104.8 123.8 139.7 153.2 71.4 96.8 101.6 104.8 123.8 21.4 28.6 13.5 28.6 28.6 72.6 154.2 181.4 220.0 275.0 71.2 160.6 195.0 226.8 283.5 2 2 1 1 1 2 2 1 1 1 Note: insulated version also available in right angled (elbow) style up to 2” 326 Thomas & Betts • www.tnb-europe.com 4.2 Metallic couplings for threadless conduits Rigid and intermediate metal conduit fittings • Easy coupling between 2 rigid conduits • Eliminates the need for cutting a thread on the rigid conduits • When tightened with a wrench, they form a UL listed and CSA approved concrete-tight connection • Components: 2 gland nuts, steel ring, steel spacer (only for sizes up to 1 inch), body Technical Information Conduit Type Style Material Gland nut Metallic rigid conduits Straight Zinc plated malleable iron or steel Zinc plated steel (up to 1”) or malleable iron (larger sizes) 002884 E23018 B A Product Ref. Weight Quantity A [mm] B [mm] [kg/100] [pieces] /2 /4 32.5 40.5 50.8 58.7 8.2 14.6 25 25 8320 8420 8520 1 1 1/4 1 1/2 47.6 60.3 66.7 68.3 71.4 92.1 22.2 54.0 68.5 5 5 2 8620 8720 8820 8850 8970 2 2 1/2 3 3 1/2 4 82.6 100.0 119.1 131.8 144.5 96.8 136.5 139.7 139.7 139.7 98.9 227.7 258.6 317.5 378.8 2 2 1 1 1 8120 8220 For conduit size [inch] 1 3 Dimensions 327 Thomas & Betts • www.tnb-europe.com 4.2 Plastic bushing Rigid and intermediate metal conduit fittings • For threadless rigid conduits and intermediate metal conduits • When assembled to the end of a threadless conduit, provides a well rounded insulating surface over which conductors may be pulled or on which conductors may bear while in service. • Designed to be popped onto, and bush, conduit end. • Fast easy installation without screws • High impact thermoplastic construction, for applications up to +105°C • Flammability rating UL 94 V-1 Technical Information 2884 4484 Product Ref. Conduit Type Style Material Conformity E13938 For conduit size [inch] Metallic rigid conduits Straight UL 94 V-1 rated thermoplastic UL514, ANSI C80.4, ANSI C33.84 NFPA 70-1978 (ANSI) Dimensions B [mm] Weight Quantity A [mm] C [mm] [kg/100] [pieces] TRIB50 TRIB75 1/2 3/4 15.1 19.8 15.1 35.3 27.0 31.8 0.4 1.1 50 50 TRIB100 TRIB125 TRIB150 TRIB200 TRIB250 TRIB300 TRIB350 TRIB400 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 25.4 23.8 38.9 50.0 59.9 74.2 85.7 97.6 38.1 41.3 42.1 46.0 50.8 56.4 58.7 61.1 39.7 48.8 55.2 68.3 82.6 99.2 113.1 127.0 1.5 2.9 4.3 7.9 7.7 5.0 14.7 14.7 25 10 5 2 2 2 2 2 328 Thomas & Betts • www.tnb-europe.com 4.2 Other Thomas & Betts Conduit and Fittings Examples of other fittings and accessories for the rigid and intermediate metal conduit: The product ranges shown in this catalogue represent only a small part of the extensive range of conduits and fittings that Thomas & Betts offer on a global scale, including among others: • Conduit straps and supports • Other special fittings for flexible metallic conduits (e.g. PVC coated fittings, aluminium fittings, fittings with revolving grounding lug, etc) • Conduit outlet bodies, for ordinary and hazardous locations • Explosion proof conduit outlet bodies, elbows, reducers, plugs, adapters and couplings • Uncoated and PVC-coated hubs for threaded rigid conduits • Explosion proof aluminium sealing fittings • Set screw connectors and couplings • STAR Teck metal clad cable glands for harsh and corrosive environments • Threaded Erickson couplings • Non-metallic sheathed cable glands • Insulated nipples and bushings • OCAL, corrosion resistant PVC-coated rigid conduits, junction boxes and accessories 329 For more detailed information on these products, please visit the Thomas & Betts global web site: www.tnb-europe.com and / or contact your Sales Office for product availability. Thomas & Betts • www.tnb-europe.com 4.3 Cable glands Providing strain relief and sealing for cable entries 330 Thomas & Betts • www.tnb-europe.com 4.3 CONDUIT & FITTINGS 4.1 FLEXIBLE CONDUITS 260 4.2 FITTINGS & ACCESSORIES 284 4.3 SHURESEAL™ CABLE GLANDS 330 Metallic cable glands 334 Plastic cable glands 336 Housing entry tubes with strain relief 337 331 Thomas & Betts • www.tnb-europe.com 4.3 Whatever the application. Whatever the size. Thomas & Betts is your connection to tough, versatile cable glands. 332 Thomas & Betts • www.tnb-europe.com 4.3 Shureseal™ Cable glands Providing strain relief and sealing for cable entries The Liquidtight cable glands take twice the cable range of Standard application most ordinary strain relief connectors. T&B’s cable glands • Provide means for passing a cable into an enclosure, through allow you to reduce your inventory and save time, with one connector that can do the work of two. The sturdy nylon material of the plastic cable glands adds corrosion a bulkhead or into a rigid conduit. • Form a mechanical grip and water and/or oil resistant seal for round cables. resistance to your installation. • Form a non-slip connection or termination for flexible cable. Thomas & Betts offers a complete line of rugged, reliable cable Features glands. All fittings are produced to the highest standards, com- • Extended range with superior strain relief. bining innovative design and precision manufacturing methods to • Reduced overall size fits into tighter spaces. provide the products you need for your specific applications. • Gland nut designed to restrict cable bending. Combining proven performance, installation advantages and availability of ranges, T&B is also your connection to lower installed costs for the life of your cord and cable requirements. Thomas & Betts • www.tnb-europe.com 333 4.3 Straight metallic cable glands Cable glands • Special construction prevents twisting and ensures effective strain relief Technical Information Style/thread IP rating Material Gland nut Seal Colour Temperature range 004484 002884 E13938 Product ref. Material body Material seal Material nut Cable ø range from...to [mm] Thread size Straight / NPT and metric (I.S.O.) IP65 Zinc or zinc plated steel Steel or zinc plated steel Neoprene or rubber Metallic -35°C to +105°C A [mm] Dimensions B [mm] C [mm] Quantity [pieces] STRAIGHT METALLIC CABLE GLAND WITH METRIC (I.S.O.) THREAD 9520* 9521-EU* 9522-EU* 334 zinc plated steel zinc plated steel zinc plated steel Neoprene Neoprene Neoprene zinc plated steel zinc plated steel zinc plated steel 3.2 - 6.3 6.3 - 9.5 9.5 - 12.7 M20 M20 M20 28.6 28.6 28.6 42.0 42.0 42.0 14.3 14.3 14.3 25 25 25 9523* zinc plated steel Neoprene zinc plated steel 9524-EU* zinc plated steel Neoprene zinc plated steel STRAIGHT METALLIC CABLE GLAND WITH NPT THREAD 2920 zinc rubber zinc plated steel 2921 zinc rubber zinc plated steel 2922 zinc rubber zinc plated steel 2930 zinc rubber zinc plated steel 11.4 - 14.2 12.7 - 15.8 M20 M20 28.6 34.9 42.0 44.5 14.3 15.0 25 25 3.2 - 9.5 7.9 - 14.2 12.7 - 19.1 3.2 - 9.5 1 /2 /2 1 /2 3 /4 28.6 28.6 34.9 34.9 44.5 44.5 44.5 45.2 15.9 15.9 15.9 19.1 25 25 10 10 2931 2932 2940 zinc zinc zinc rubber rubber rubber zinc plated steel zinc plated steel zinc plated steel 7.9 - 14.2 12.7 - 19.1 7.9 - 14.2 3 /4 /4 1 34.9 34.9 34.9 45.2 45.2 44.5 19.1 19.1 20.6 10 10 10 2941 2942 2520 2521 2522 2523 2524 2525 2558 2559 2562 2563 2574 2575 zinc zinc zinc zinc zinc zinc zinc zinc zinc zinc zinc zinc zinc zinc rubber rubber Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene zinc plated steel zinc plated steel steel steel steel steel steel steel steel steel steel steel steel steel 12.7 - 19.1 17.8 - 24.1 3.2 - 6.4 6.4 - 9.5 9.5 - 12.7 11.4 - 14.2 12.7 - 15.9 15.9 - 19.1 22.4 - 27.1 27.1 - 30.6 20.6 - 25.4 25.4 - 30.1 34.9 - 41.3 41.3 - 47.6 1 1 1 /2 1 /2 1 /2 1 /2 1 /2 1 /2 1 1/4 1 1/4 1 1/2 1 1/2 2 2 34.9 41.3 29.4 29.4 29.4 29.4 34.9 34.9 53.2 53.2 59.5 59.5 71.4 71.4 44.5 47.6 42.9 42.9 42.9 42.9 44.5 44.5 54.8 54.8 63.5 63.9 66.7 66.7 20.6 20.6 15.9 15.9 15.9 15.9 15.9 15.9 20.6 20.6 17.5 17.5 17.5 17.5 10 10 25 25 25 25 25 25 5 5 5 5 1 1 1 3 * The Product Ref. with a * are not CSA approved Thomas & Betts • www.tnb-europe.com 4.3 45° and 90° metallic cable glands Cable glands • Special construction prevents twisting and ensures effective strain relief Technical Information Style/thread IP rating Material Gland nut Seal Colour Temperature range 45° and 90° / NPT IP65 Zinc or zinc plated steel Steel or zinc plated steel Neoprene or rubber Metallic -35°C to +105°C 052391 002884 004484 Product ref. Material body Material seal Material nut Cable ø range from...to [mm] Thread size steel steel steel 3.2 - 9.5 7.9 - 14.2 3.2 - 9.5 1 /2 /2 3 /4 28.6 28.6 34.9 44.5 44.5 45.2 15.9 15.9 17.5 25 25 10 34.9 34.9 45.2 45.2 17.5 17.5 10 10 A [mm] Dimensions B C [mm] [mm] E13938 Quantity [pieces] 90° METALLIC CABLE GLAND WITH NPT THREAD 4960 4961 4970 zinc plated steel zinc plated steel zinc plated steel rubber rubber rubber 1 4971 zinc plated steel rubber 4972 zinc plated steel rubber 45° METALLIC CABLE GLAND WITH NPT THREAD 2200 zinc plated malleable iron Neoprene 2201 zinc plated malleable iron Neoprene 2202 zinc plated malleable iron Neoprene 2203 zinc plated malleable iron Neoprene steel steel 7.9 - 14.2 12.7 - 19.0 3 zinc plated steel zinc plated steel zinc plated steel zinc plated steel 3.2 - 6.3 6.3 - 9.5 9.5 - 12.7 11.4 - 14.2 1 /2 /2 1 /2 1 /2 29.4 29.4 29.4 29.4 32.5 32.5 32.5 32.5 14.3 14.3 14.3 14.3 25 25 25 25 2204 2205 2206-TB zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron Neoprene Neoprene Neoprene zinc plated steel zinc plated steel zinc plated steel 12.7 - 15.9 15.9 - 19.1 3.2 - 6.3 1 /2 /2 3 /4 34.9 34.9 34.9 35.7 35.7 35.7 14.3 14.3 15.9 10 10 10 2207-TB 2208-TB 2209 2210 2211 2213 2214 2215 2216 2217 2218 2219 2220-TB 2221 2222 2223 zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron zinc plated malleable iron Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel zinc plated steel 6.3 - 9.5 9.5 - 12.7 12.7 - 15.9 15.9 - 19.1 19.1 - 22.2 9.5 - 12.7 12.7 - 15.9 15.9 - 19.1 19.1 - 22.2 22.2 - 25.0 22.3 - 27.0 27.0 - 30.1 22.3 - 27.0 27.0 - 30.1 30.1 - 34.9 34.9 - 37.7 3 34.9 34.9 34.9 34.9 42.9 34.9 34.9 34.9 42.9 42.9 53.2 53.2 53.2 53.2 59.5 59.5 35.7 35.7 35.7 35.7 38.1 38.1 38.1 38.1 37.3 37.3 50.0 50.0 48.4 48.4 57.2 57.2 15.9 15.9 15.9 15.9 38.1 19.8 19.8 19.8 19.8 19.8 19.8 19.8 20.6 20.6 20.6 20.6 10 10 10 10 10 5 5 5 5 5 5 5 2 2 2 2 Thomas & Betts • www.tnb-europe.com /4 /4 3 1 1 /4 /4 3 /4 3 /4 3 /4 1 1 1 1 1 1 1 1 1/4 1 1/4 1 1/4 1 1/4 3 335 4.3 Plastic cable glands Cable glands • High performance plastic cable fittings • Special construction prevents twisting and ensures effective strain relief • Easy to install • For all cable sizes between 3.2 and 24.1 mm of outer diameter Technical Information 052391 Style/thread IP rating Material Steel locknut Seal Colour Flammability rating Temperature range E13938 Straight and 90° / NPT threads IP65 UV resistant polyamide 6.6. Chromate finished steel or zinc Neoprene Black UL 94 V-2 -34°C to +105°C A A B B C C Product ref. Cable diameter range from...to [mm] STRAIGHT PLASTIC CABLE GLAND WITH NPT THREAD 2920NM 3.2 - 9.5 2921NM 2922NM 2930NM 7.9 - 14.2 12.7 - 19.0 3.2 - 9.5 2931NM 7.9 - 14.2 2932NM 12.7 - 14.2 2940NM 7.9 - 14.2 2941NM 12.7 - 19.0 2942NM 17.8 - 24.1 90° PLASTIC CABLE GLAND WITH NPT THREAD 4960NM 3.2 - 9.5 4961NM 7.9 - 14.2 4970NM 3.2 - 9.5 4971NM 7.9 - 14.2 4972NM 12.7 - 19.0 Thread size [inch] A [mm] Dimensions B [mm] C [mm] [pieces] 1 26.2 54.0 15.9 25 1 /2 1 /2 3 /4 26.2 35.7 35.7 54.0 54.0 55.6 15.9 15.9 15.9 25 25 10 3 35.7 35.7 35.7 35.7 42.5 55.6 55.6 59.5 59.5 60.3 15.9 15.9 19.8 19.8 19.8 10 10 10 10 10 30.9 30.9 35.7 35.7 35.7 31.8 31.8 34.9 34.9 34.9 15.9 15.9 15.9 15.9 15.9 25 25 10 10 10 /2 /4 /4 1 1 1 3 1 /2 /2 3 /4 3 /4 3 /4 1 Quantity 336 Thomas & Betts • www.tnb-europe.com 4.3 Housing entry tubes with strain relief ties Cable glands • • • • • Highly elastic material allows passing of single wires Resistant to chemicals Weatherproof Simple and fast installation Supplied with a UV-resistant Ty-Rap® cable tie (see chapter 1 for cable tie specifications) for strong, secure and watertight strainrelief Technical Information Material - Housing Material - Tie Temperature range Colour Flammability rating Other properties Neoprene Polyamide 6.6, UV-resistant -30°C to +110°C for the housing -40°C to +85°C for the cable tie Black (housing and tie) UL 514 (housing) UL 94 V-2 (cable tie) Halogen free, Silicone free E B D A Product Ref. 7401 7402 7403 7404 7405 A [mm] B [mm] 18.6 18.7 22.0 24.0 24.5 24 28 34 43 51 Dimensions D E [mm] [mm] 13.6 13.7 17.0 19.0 18.5 5.0 5.0 5.0 5.0 6.0 for cable ø from … to [mm] ø of hole in panel [mm] for panel thickness up to [mm] Type of included cable tie Weight Quantity [g/100] [pieces] 4.0 - 9.0 7.0 - 12.0 12.0 - 18.0 18.0 - 25.0 25.0 - 32.0 16 19 25 32 38 2.2 2.2 2.2 2.2 2.2 TY24MX TY25MX TY25MX TY25MX TY25MX 420 690 1100 1500 1950 10 10 10 5 5 337 Thomas & Betts • www.tnb-europe.com 5.1 Sta-Kon ® Solderless crimp connectors to terminate cables 338 Thomas & Betts • www.tnb-europe.com 5.1 TERMINATION SYSTEMS 5.1 STA-KON® - CRIMP TERMINALS 338 Selection guide 342 Insulated terminals 344 Ring terminals 344 Fork terminals 347 Pin terminals & Blade terminals 350 Bootlace ferrules 352 Disconnect terminals 353 Sectional terminal block 356 Bullet disconnects 356 Butt splices 358 Wire joints 359 Quick splices 359 Non-insulated terminals 360 Ring terminals 360 Fork terminals 361 Pin terminal 362 Butt splices 362 Copper tube ring terminals 363 Disconnect terminals 365 Tabs for soldering 367 Screw mounted disconnect tabs 368 Crimping tools 370 Plier type crimping tools 370 Standard crimping tools 370 Ergonomic hand tools with interchangeable dies 372 Ergonomic hand tools with fixed die 372 Large hand tool 374 Hydraulic tools 375 Tooling and die selection chart 376 Stripping & cutting tools 377 Ergonomic hand tools 377 Standard hand tools 378 Heavy-duty cable cutters 381 5.2 COLOR-KEYED® - POWER CABLE CONNECTORS 382 5.3 DRAGON TOOTH® - MAGNET WIRE TERMINALS 396 5.4 SHIELD-KON® - SHIELDED CABLE CONNECTORS 428 Thomas & Betts • www.tnb-europe.com 339 5.1 Sta-Kon ® Solderless crimp connectors Experience the Sta-Kon® advantage! Since then, the crimping technology, in which a permanent join- Thomas & Betts developed the first tool-applied solderless ing of wires / cables to connectors is achieved by the insertion of terminals and connectors more than 60 years ago in a conductor into the barrel of the connector, which is then com- response to industry awareness of the need for better pressed to form a solid joint, has proven its many advantages year performance of electrical systems. after year. Reliability of connection, low installed cost, low level of skill required to produce repeatable and quality crimps, environmental compliance (versus soldering for instance) are examples of benefits that have given this technology its natural superiority. 340 Thomas & Betts • www.tnb-europe.com 5.1 Wide range of styles, materials and application tools Easy entry design Wide range of styles, materials and application tools This feature makes wire insertion faster and easier. Chamfering Extensive range of styles to suit the various applications: rings, eliminates wire strand “hang up” and departure upon insertion forks, blades, pins, bootlace ferrules, disconnects, splices… into the terminal’s barrel. The loss of even a couple of wire strands Non-insulated or insulated with various types of material (Poly- can have negative results on electrical efficiency and resistance to carbonate, Vinyl, Polyamide, Tefzel®…) according to the specific mechanical strain. requirements. Complete range of tooling, from ergonomic hand tool to pneu- Brazed seam / tubular construction matic and hydraulic power tools. Sta-Kon connectors have a barrel with brazed seam (or a tubu® lar construction), which provides increased mechanical properties (no barrel separation during the crimp process, higher wire pullout force) and electrical properties (reduced chances of wirestrand loss and electrical failure) compared to butted seam connectors. 341 Thomas & Betts • www.tnb-europe.com 5.1 Selection guide Crimp terminals With the Sta-Kon® range of solderless terminals, Thomas & Betts offer a complete termination system: • Terminals for wires / cables from 0.25 to 150 mm2 • Insulated, non-insulated, disconnects and splices • Copper lugs and compression connectors • Standard and unique products for specific applications • Products for harsh or ambient environments • Low to high volume applications • Complete range of tooling, from ergonomic hand tool to pneumatic and hydraulic power tools Sta-Kon® terminals are available in insulated and non insulated versions (including copper tube terminals) Features Easy entry design High conductivity electrolytic copper Disconnects in brass with min. 70% copper Electro-tin plating The contact area on the terminal (e.g. in forks, rings,...) is harder than the crimp area Brazed seam (*) Internal barrel serrations (with some terminals) 342 Benefits Insulated terminals Non insulated terminals Copper tube lugs Avoid wire hang up and allows fast and secure insertion of the conductor Superior conductivity and low contact resistance with a strong connection Improved mechanical properties (spring effect) Maximum corrosion resistance Better resistance to mechanical deformations x x x x x x x x x x x x No barrel separation during crimping Better contact (low contact resistance) and improved mechanical properties (against vibration and pull out) Instant identification and selection of the terminal x x x x x x Cable size and bolt size marking (on most terminals) Dimensional specifications according to Standardised dimensioning DIN 46235 and DIN 46234 Several styles: Rings, Forks, Blades, pins, To cover all types of application bootlace ferrules, Male and female disconnects, … Special styles: Copper tube ring terminals, To cover specific applications PCB terminals (DIN 46244) Colour coded insulators, according to Instant identification and selection of the terminal DIN cable sizes Several insulation materials: Multiple temperature and flammability rating PVC (Vinyl), PA (Nylon), PC, Tefzel® Specifications According to DIN specifications MIL, UL, CSA approved terminals available upon request Dedicated tooling range: crimp tools Reliable and high quality crimps, for all kind of volumes cable strippers and cutters Standard, ergonomic and heavy duty ranges x x x x x x x x x x x x x x Tefzel® is a registered trademark of DuPont de Nemours (*) Note: some non-insulated terminals have a copper tube construction, for maximum resistance against barrel opening during the crimp process Thomas & Betts • www.tnb-europe.com 5.1 Selection guide Crimp terminals Terminal type Material Plating Marking Metal barrel Insulation Colour coding Cable insertion Flammability Page rating N° Copper Tin plated Wire size & bolt size Brazed seam PC / PVC / PA yes Easy entry UL 94 V-0 & 344 UL 94 V-2 Fork Copper Tin plated Wire size & bolt size Brazed seam PC / PVC / PA yes Easy entry UL 94 V-0 & 347 UL 94 V-2 Pin Electrolytic Copper Tin plated - Brazed seam PC yes Easy entry UL 94 V-2 350 Blade Electrolytic Copper Tin plated Wire size Brazed seam PC yes Easy entry UL 94 V-2 351 Bootlace Copper Tin plated - Copper tube PA yes - UL 94 V-2 352 Disconnect Brass with 70% copper** Tin plated - Brazed seam* PC / PVC / PA yes Easy entry UL 94 V-0 & 353 UL 94 V-2 Bullet Phosphor bronze / Brass Tin plated - Brazed seam* PC / PVC yes Easy entry UL 94 V-0 & 356 UL 94 V-2 Splice Electrolytic Copper / Brass Tin plated - Brazed seam PA / PC / heat shrink insulation / PP yes Easy entry UL 94 V-2 358 Electrotin plating Wire size & bolt size Brazed seam - - Easy entry - 360 INSULATED TERMINALS Ring NON-INSULATED TERMINALS Ring Electrolytic Copper Fork Electrolytic Copper Electrotin plating Wire size & bolt size Brazed seam - - Easy entry - 361 Pin Electrolytic Copper Tin plated - - - - - - 362 Splice Copper Tin plated - Tubular construction - - Easy entry - 362 Disconnect Brass with 70% copper Tin plated - - - - - - 365 Solder tabs Brass with 70% copper Tin plated - - - - - - 367 Electrolytic Copper Tin plated Wire size & bolt size Copper tube - - Easy entry - 363 COPPER TUBE LUGS Ring * Non brazed, with brass support sleeve ** 100% Brass for MTB1-TB Thomas & Betts • www.tnb-europe.com 343 5.1 Polycarbonate insulated ring terminals Insulated terminals Technical Information Material Plating Marking Metal barrel Insulation Temperature resistance Colour coding of the insulation Cable insertion Flammability rating Product Ref. Wire size range Colour Stud hole size d2 [mm2] W [mm] Dimensions L D [mm] [mm] Electrolytic copper Tin plated Wire size and bolt size stamped on the tongue Brazed seam to prevent barrel separation PC = Polycarbonate High temperature applications, excellent deformation characteristics +115°C / +125°C According to the wire size Easy entry UL 94 V-2 Weight Quantity L1 [mm] [g/100] [pieces] RZ 3 RZ 4 RZ 5 RA3RR RA4RR 0.25 - 0.75 0.25 - 0.75 0.25 - 0.75 0.5 - 1.5 0.5 - 1.5 Green Green Green Red Red M3 M4 M5 M3 M4 5.5 7.5 9.0 5.5 7.0 18.0 21.0 22.0 19.0 20.5 3.2 3.2 3.2 4.0 4.0 15.0 17.5 17.5 16.0 17.0 36 45 51 60 71 100 100 100 100 100 RA5RR RA6RR RB 3 0.5 - 1.5 0.5 - 1.5 1.5 - 2.5 Red Red Blue M5 M6 M3 9.0 11.0 5.5 22.5 26.5 19.0 4.0 4.0 4.5 18.0 21.0 16.0 79 96 75 100 100 100 RB 4-EU RB 5 RB 6 RB 8 RC 4 RC 5 RC 6-EU RC 8 RC 10 E 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow M4 M5 M6 M8 M4 M5 M6 M8 M 10 7.0 9.0 11.0 14.0 8.0 9.0 11.0 14.0 17.0 20.5 22.5 26.5 27.5 24.0 25.0 28.5 31.0 34.0 4.5 4.5 4.5 4.5 6.4 6.4 6.4 6.4 6.4 17.0 18.0 21.0 21.0 20.5 20.5 23.0 24.0 25.5 92 96 117 141 158 166 179 220 245 100 100 100 100 50 50 50 50 50 Crimping tool* ERG2510 ERG2000KE ERG2001A WT2124Y * Use selection chart to determine die set (see page 376) See pages 370 to 376 for tooling specifications 344 Thomas & Betts • www.tnb-europe.com 5.1 Nylon insulated ring terminals DIN 46237 Insulated terminals Technical Information Material Plating Marking Metal barrel Insulation Temperature resistance Colour coding of the insulation Flammability rating Product Ref. Copper Tin plated Wire size and bolt size stamped on the tongue Brazed seam to prevent barrel separation PA = Polyamide Ideal for harsh environments, excellent chemical, impact and abrasion resistance +85°C / +105°C According to the wire size UL 94 V-2 Wire size range Colour Stud hole size d2 [mm2] Dimensions L1 [mm] Weight Quantity W [mm] D [mm] [g/100] [pieces] TRA 3 TRA 35 TRA 4 TRA 5 TRA 6 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 Red Red Red Red Red M3 M 3.5 M4 M5 M6 5.5 6.6 8.0 8.0 11.6 17.5 20.4 21.8 21.8 27.5 4.0 4.0 4.0 4.0 4.0 70 67 76 79 108 100 100 100 100 100 TRA 8 TRB 3 TRB 35 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 Red Blue Blue M8 M3 M 3.5 11.6 6.0 8.5 27.5 20.6 23.0 4.0 4.5 4.5 134 79 76 100 100 100 TRB 4 TRB 5 TRB 6 TRB 8 TRB 10 TRC 4-EU TRC 5-EU TRC 6-EU TRC 8 TRC 10 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow M4 M5 M6 M8 M 10 M4 M5 M6 M8 M 10 8.5 9.5 12.0 12.0 13.6 7.4 9.5 12.0 15.0 15.0 23.0 22.9 28.0 28.0 31.7 26.7 26.7 32.7 34.9 34.9 4.5 4.5 4.5 4.5 4.5 6.4 6.4 6.4 6.4 6.4 79 89 117 148 204 158 175 187 230 296 100 100 100 100 100 100 100 100 100 100 * Use selection chart to determine die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com Crimping tool* ERG2000KE ERG2001A WT2124Y 345 5.1 Vinyl insulated ring terminals DIN 46237 Insulated terminals Technical Information Material Plating Marking Copper Tin plated Wire size and bolt size stamped on the tongue Brazed seam to prevent barrel separation PVC = Polyvinylchloride (Vinyl) Economical yet premium quality, moisture resistant +75°C / 600 Volts max According to the wire size Metal barrel Insulation Max. electrical rating Colour coding of the insulation Cable insertion Flammability rating Product Ref. Wire size range Colour Stud hole size d2 [mm2] 346 Easy entry UL 94 V-0 Dimensions L1 [mm] Weight Quantity W [mm] D [mm] [g/100] [pieces] VB3RR VB35RR VB4RR VB5RR VB6RR VB8RR 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 Red Red Red Red Red Red M3 M 3.5 M4 M5 M6 M8 6.0 6.0 8.0 10.0 10.0 14.0 17.2 17.2 18.2 19.2 19.2 23.2 4.0 4.0 4.0 4.0 4.0 4.0 68 69 73 92 87 139 100 100 100 100 100 100 VB10RR VB3BR VB35BR 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 Red Blue Blue M 10 M3 M 3.5 14.0 6.0 6.0 23.2 17.5 17.5 4.0 4.5 4.5 100 80 94 100 100 100 VB4BR VB5BR VB6BR VB8BR VB10BR VB4YR VB5YR VB6YR VB8YR VB10YR 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow M4 M5 M6 M8 M 10 M4 M5 M6 M8 M 10 8.0 10.0 11.0 14.0 15.0 8.0 10.0 11.0 14.0 18.0 18.5 20.5 22.5 23.5 23.5 22.1 23.1 24.1 27.1 29.1 4.5 4.5 4.5 4.5 4.5 6.3 6.3 6.3 6.3 6.3 83 110 122 146 204 167 196 195 250 305 100 100 100 100 100 100 100 100 100 100 Crimping tool* ERG2000KE ERG2001A WT2124Y * Use selection chart to determine die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com 5.1 Polycarbonate insulated fork terminals Insulated terminals Technical Information Material Plating Marking Metal barrel Insulation Temperature resistance Colour coding of the insulation Cable insertion Flammability rating Product Ref. Electrolytic copper Tin plated Wire size and bolt size stamped on the tongue Brazed seam to prevent barrel separation PC = Polycarbonate High temperature applications, excellent deformation characteristics +115°C / +125°C According to the wire size Easy entry UL 94 V-2 Wire size range Colour Stud hole size d2 [mm2] W [mm] Dimensions L D [mm] [mm] Weight Quantity L1 [mm] [g/100] [pieces] RZ 3F RZ 4F RA 3F 0.25 - 0.75 0.25 - 0.75 0.5 - 1.5 Green Green Red M3 M4 M3 5.5 7.5 5.5 18.0 21.0 18.0 3.2 3.2 4.0 15.0 17.5 15.0 41 41 60 100 100 100 RA 35F RA 4F RA 5F 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 Red Red Red M 3.5 M4 M5 5.5 7.0 9.0 21.0 20.5 22.5 4.0 4.0 4.0 17.5 17.0 18.0 62 64 75 100 100 100 RA 6F RB 3F RB 4F RB 5F RB 6F RC 4F RC 5F RC 6F RC 8F RC 10F 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 Red Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow M6 M3 M4 M5 M6 M4 M5 M6 M8 M 10 11.0 5.5 7.0 9.0 11.0 8.0 9.0 11.0 14.0 18.0 26.5 19.0 20.5 22.5 26.5 24.0 25.0 28.5 31.0 36.0 4.0 4.5 4.5 4.5 4.5 6.4 6.4 6.4 6.4 6.4 21.0 16.0 17.0 18.0 21.0 20.5 20.5 23.0 24.0 27.0 90 72 84 96 113 159 161 174 207 280 100 100 100 100 100 50 50 50 50 50 * Use selection chart to determine die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com Crimping tool* ERG2510 ERG2000KE ERG2001A WT2124Y 347 5.1 Nylon insulated fork terminals DIN 46237 Insulated terminals Technical Information Material Plating Marking Copper Tin plated Wire size and bolt size stamped on the tongue Brazed seam to prevent barrel separation PA = Polyamide Ideal for harsh environments, excellent chemical, impact and abrasion resistance +85°C / +105°C According to the wire size (DIN) Metal barrel Insulation Temperature resistance Colour coding of the insulation Cable insertion Flammability rating Product Ref. Wire size range Colour Stud hole size d2 [mm2] W [mm] Dimensions L1 [mm] D [mm] Easy entry UL 94 V-2 Weight Quantity [g/100] [pieces] TRA 3F TRA 35F TRA 4F TRA 5F 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 Red Red Red Red M3 M 3.5 M4 M5 5.7 6.2 7.2 8.0 22.0 22.0 22.0 22.0 4.0 4.0 4.0 4.0 65 62 70 92 100 100 100 100 TRA 6F TRB 3F TRB 35F 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 Red Blue Blue M6 M3 M 3.5 10.8 5.7 6.2 23.0 22.2 22.2 4.0 4.5 4.5 102 81 74 100 100 100 TRB 4F TRB 5F TRB 6F TRC 4F TRC 5F TRC 6F 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 Blue Blue Blue Yellow Yellow Yellow M4 M5 M6 M4 M5 M6 7.2 8.0 10.8 8.2 9.0 12.0 22.2 22.2 23.5 26.7 26.7 30.3 4.5 4.5 4.5 6.4 6.4 6.4 80 110 122 163 182 190 100 100 100 100 100 100 Crimping tool* ERG2000KE ERG2001A WT2124Y * Use selection chart to determine die set (see page 376) See pages 370 to 376 for tooling specifications 348 Thomas & Betts • www.tnb-europe.com 5.1 Vinyl insulated fork terminals DIN 46237 Insulated terminals Technical Information Material Plating Marking Metal barrel Insulation Max. electrical rating Colour coding of the insulation Cable insertion Flammability rating Product Ref. Copper Tin plated Wire size and bolt size stamped on the tongue Brazed seam to prevent barrel separation PVC = Polyvinylchloride (Vinyl) Economical yet premium quality, moisture resistant +75°C / 600 Volts According to the wire size Easy entry UL 94 V-0 Wire size range [mm2] Colour Stud hole size d2 Dimensions L1 [mm] Weight Quantity D [mm] [g/100] [pieces] VB3RF VB35RF VB4RF VB5RF 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 Red Red Red Red M3 M 3.5 M4 M5 6.0 6.0 6.8 10.0 17.2 17.2 18.2 19.2 4.0 4.0 4.0 4.0 68 68 73 92 100 100 100 100 VB6RF VB3BF VB35BF 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 Red Blue Blue M6 M3 M 3.5 11.0 5.5 6.0 21.2 19.5 17.5 4.0 4.5 4.5 103 90 97 100 100 100 VB4BF VB5BF VB6BF VB4YF VB5YF VB6YF VB8YF VB10YF 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 Blue Blue Blue Yellow Yellow Yellow Yellow Yellow M4 M5 M6 M4 M5 M6 M8 M 10 6.8 10.0 11.0 8.0 10.0 11.0 14.0 18.0 19.2 20.5 22.5 22.1 23.1 24.1 27.1 29.1 4.5 4.5 4.5 6.3 6.3 6.3 6.3 6.3 83 110 121 169 189 200 235 305 100 100 100 100 100 100 100 100 W [mm] Crimping tool* ERG2000KE ERG2001A WT2124Y * Use selection chart to determine die set (see page 376) See pages 370 to 376 for tooling specifications 349 Thomas & Betts • www.tnb-europe.com 5.1 Polycarbonate insulated pin terminals DIN 46231 Insulated terminals Technical Information Material Plating Metal barrel Insulation Temperature resistance Colour coding of the insulation Cable insertion Flammability rating Product Ref. Wire size range Colour [mm2] RZ P RA P RB P RC P 0.25 - 0.75 0.5 - 1.5 1.5 - 2.5 4.0 - 6.0 Green Red Blue Yellow Electrolytic copper Tin plated Brazed seam to prevent barrel separation PC = Polycarbonate High temperature applications, excellent deformation characteristics +115°C / +125°C According to the wire size Easy entry UL 94 V-2 Quantity F [mm] Dimensions B [mm] Weight L [mm] D [mm] [g/100] [pieces] 22.0 22.0 22.0 27.0 12.0 12.0 12.0 14.0 1.8 1.9 1.9 2.8 3.2 4.0 4.5 6.4 47 67 80 175 100 100 100 50 Crimping tool* ERG2510 ERG2000KE ERG2001A WT2124Y * Use selection chart to determine die set (see page 376) See pages 370 to 376 for tooling specifications 350 Thomas & Betts • www.tnb-europe.com 5.1 Polycarbonate insulated blade terminals DIN 46231 Insulated terminals Technical Information Material Plating Marking Metal barrel Insulation Temperature resistance Colour coding of the insulation Cable insertion Flammability rating Product Ref. Electrolytic copper Tin plated Wire size stamped on the tongue Brazed seam to prevent barrel separation PC = Polycarbonate High temperature applications, excellent deformation characteristics +115°C / +125°C According to the wire size (DIN) Easy entry UL 94 V-2 Wire size range Colour [mm2] RZ PP RA PP** RB PP** RC PP*** 0.25 - 0.75 0.5 - 1.5 1.5 - 2.5 4.0 - 6.0 Green Red Blue Yellow Quantity F [mm] Dimensions B [mm] Weight L [mm] t [mm] D [mm] [g/100] [pieces] 20.0 22.0 22.0 27.0 10.0 11.5 11.5 13.0 2.5 2.9 2.9 4.0 0.5 0.7 0.7 1.0 3.2 4.5 4.5 6.7 39 60 78 120 100 100 100 100 Crimping tool* ERG2510 ERG2000KE ERG2001A WT2124Y * Use selection chart to determine appropriate die set (see page 376) ** With locking tab *** Product Ref. RCPP: PVC insulation and no easy entry See pages 370 to 376 for tooling specifications 351 Thomas & Betts • www.tnb-europe.com 5.1 Nylon insulated bootlace ferrules Insulated terminals Technical Information Material Plating Metal barrel Insulation Electrical rating Colour coding of the insulation Flammability rating Product Ref. Wire size French colour* German colour* Din colour* [mm2] 352 F [mm] L [mm] Dimensions W B [mm] [mm] Copper Tin plated Copper tube PA = Polyamide Ideal for harsh environments, excellent chemical, impact and abrasion resistance +105°C / 300 Volts max According to the wire size and the country standard F=France, D=DIN, G=Germany UL 94 V-2 Weight Quantity D [mm] [g/100] [pieces] N-0306C* N-0308C* N-0508C* 0.30 0.30 0.50 Pink Pink White Turquoise Turquoise Orange NA NA White 6.0 8.0 8.0 10.4 12.4 14.0 1.9 1.9 2.6 1.1 4.4 6.0 4.4 1.1 1.3 4.2 4.9 8.1 1000 1000 1000 N-0510C* N-7508C* N-7512C* 0.50 0.75 0.75 White Blue Blue Orange White White White Grey Grey 10.0 8.0 12.0 16.0 14.3 18.3 2.6 2.8 2.8 6.0 6.3 6.3 1.3 1.5 1.5 8.5 9.0 12.0 1000 1000 1000 N-1008C* N-1012C* N-1508C* N-1510C* N-1518C* N-2508C* N-2512C* 1.00 1.00 1.50 1.50 1.50 2.50 2.50 Red Red Black Black Black Grey Grey Yellow Yellow Red Red Red Blue Blue Red Red Black Black Black Blue Blue 8.0 12.0 8.0 10.0 18.0 8.0 12.0 14.3 18.3 14.3 16.36 24.3 15.4 19.4 3.0 3.0 3.5 3.5 3.5 4.0 4.0 6.3 6.3 6.3 6.3 6.3 7.4 7.4 1.7 1.7 2.0 2.0 2.0 2.6 2.6 10.0 14.0 12.0 13.0 19.0 19.0 21.0 1000 1000 1000 1000 1000 1000 1000 N-2518C* N-4010C* N-4012C* 2.50 4.00 4.00 Grey Orange Orange Blue Grey Grey Blue Grey Grey 18.0 10.0 12.0 25.4 17.4 19.4 4.0 4.5 4.5 7.4 7.4 7.4 2.6 3.2 3.2 27.0 28.0 31.0 1000 1000 1000 N-4018C* N-6012C* N-6018C* N-10012C* N-10018C* N-16012C* N-16018C* N-25016C* N-25022C* N-35016C* N-35025C* N-50020C* N-50025C* 4.00 6.00 6.00 10.00 10.00 16.00 16.00 25.00 25.00 35.00 35.00 50.00 50.00 Orange Green Green Brown Brown White White Black Black Red Red Blue Blue Grey Black Black Ivory Ivory Green Green Brown Brown Beige Beige Olive Olive Grey Yellow Yellow Red Red Blue Blue Yellow Yellow Red Red Blue Blue 18.0 12.0 18.0 12.0 18.0 12.0 18.0 16.0 22.0 16.0 25.0 20.0 25.0 25.4 20.5 26.5 20.8 26.8 22.0 28.0 28.0 34.0 30.0 39.0 36.0 41.0 4.5 6.0 6.0 7.5 7.5 8.7 8.7 11.0 11.0 12.5 12.5 15.0 15.0 7.4 8.5 8.5 8.8 8.8 10.0 10.0 12.0 12.0 14.0 14.0 16.0 16.0 3.2 3.9 3.9 4.9 4.9 6.2 6.2 7.9 7.9 8.7 8.7 10.9 10.9 42.0 45.0 57.0 59.0 76.0 68.0 103.0 126.0 154.0 164.0 202.0 311.0 361.0 1000 1000 1000 1000 1000 500 500 500 250 200 200 100 100 Crimping tool** TBZ3 ERG2000KE ERG2106 TBZ3 ERG2000KE * For French Colour codes please add suffix “F” e.g. N-0508CF, for German Colour codes please add suffix “G” e.g. N-0508CG, for Din Colour codes add suffix ”D” e.g. N-0508CD. ** Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com 5.1 Insulated female disconnects DIN 46245 Insulated terminals Technical Information Material Plating Metal barrel Insulation Temperature resistance Colour coding of the insulation Cable insertion Flammability rating Product Ref. Brass with 70% copper Tin plated Brazed seam to prevent barrel separation PC = Polycarbonate High temperature applications, excellent deformation characteristics +115°C / +125°C (For PVC insulation +65°C / +75°C) According to the wire size (DIN) Easy entry UL 94 V-2 Wire size range Colour [mm2] For male tab size [mm x mm] L [mm] Dimensions D [mm] W [mm] RA 28 RA 29 RA 48** RA 49** 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 2.8 x 0.8 2.8 x 0.5 4.8 x 0.8 4.8 x 0.5 RA 63 RB 48** RB 49** 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 RB 63 RC 63 RC 95** 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 Weight Quantity [g/100] [pieces] Red Red Red Red 18.5 18.5 19.0 19.0 3.3 3.3 3.7 3.7 3.5 3.5 5.7 5.7 60 60 82 83 100 100 100 100 6.3 x 0.8 4.8 x 0.5 4.8 x 0.8 Red Blue Blue 20.0 19.0 19.0 4.0 4.4 4.4 7.6 5.7 5.7 96 91 87 100 100 100 6.3 x 0.8 6.3 x 0.8 9.5 x 1.2 Blue Yellow Yellow 20.0 24.0 31.0 4.5 6.4 6.2 7.6 7.6 11.0 106 183 233 100 50 50 Crimping tool* ERG2000KE ERG2001A WT2124Y * Use selection chart to determine the appropriate die set (see page 376) ** Non-brazed with support sleeve and PVC insulation, not easy entry See pages 370 to 376 for tooling specifications 353 Thomas & Betts • www.tnb-europe.com 5.1 Insulated male disconnects DIN 46245 Insulated terminals Technical Information Material Plating Metal barrel Insulation Brass with 70% copper Tin plated Brazed seam to prevent barrel separation PC = Polycarbonate High temperature applications, excellent deformation characteristics +115°C / +125°C (For PVC insulation +65°C / +75°C) According to the wire size (DIN) Temperature resistance Colour coding of the insulation Cable insertion Flammability rating Product Ref. Wire size range [mm2] Male tab size [mm x mm] Colour RA 63M RB 63M 0.5 - 1.5 1.5 - 2.5 6.3 x 0.8 6.3 x 0.8 Red Blue 22.0 22.0 RC 63M** 4.0 - 6.0 6.3 x 0.8 Yellow 25.0 Easy entry UL 94 V-2 Dimensions [mm] L D Weight [g/100] Quantity [pieces] Crimping tool* 4.0 4.5 107 107 100 100 ERG2000KE ERG2001A 6.3 155 50 WT2124Y ** PVC insulation. no easy entry and non brazed, with brass support sleeve * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Insulated piggy back disconnects DIN 46245 Insulated terminals Technical Information Material Plating Metal barrel Insulation Brass with 70% copper Tin plated Non brazed, with brass support sleeve PVC = Polyvinylchloride (Vinyl) Economical yet premium quality, moisture resistant +65°C / +75°C According to the wire size (DIN) Temperature resistance Colour coding of the insulation Flammability rating 354 Product Ref. RA 63T RB 63T Wire size range [mm2] For tab size [mm x mm] Colour 0.5 - 1.5 1.5 - 2.5 6.3 x 0.8 6.3 x 0.8 Red Blue L Dimensions [mm] D W 22.0 22.0 3.7 4.3 7.4 7.5 UL 94 V-0 Weight [g/100] Quantity [pieces] Crimping tool* 135 146 100 100 ERG2000KE ERG2001A, WT2124Y * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com 5.1 Fully insulated female disconnects Insulated terminals Technical Information Material Plating Metal barrel Insulation Temperature resistance Colour coding of the insulation Flammability rating Product Ref. Brass with 70% copper Tin plated Non brazed, with brass support sleeve PA = Polyamide Ideal for harsh environments, excellent chemical, impact and abrasion resistance +85°C / +105°C According to the wire size (DIN) UL 94 V-2 Wire size range For male tab size Colour W [mm] Dimensions L D [mm] [mm] Weight Quantity [g/100] [pieces] [mm2] [mm x mm] RA 28V 0.5 - 1.5 2.8 x 0.8 Red 5.0 19.3 3.8 110 100 RA 29V RA 48V RA 49V 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 2.8 x 0.5 4.8 x 0.8 4.8 x 0.5 Red Red Red 5.0 7.4 7.4 19.3 20.2 20.2 3.8 3.6 3.6 110 115 115 100 100 100 RA 63V** RB 48V RB 49V RB 63V** RC 63V 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 6.3 x 0.8 4.8 x 0.8 4.8 x 0.5 6.3 x 0.8 6.3 x 0.8 Red Blue Blue Blue Yellow 8.8 7.1 7.1 8.8 9.0 21.0 19.5 19.5 21.0 26.0 4.0 3.9 3.9 4.5 5.3 123 120 120 132 215 100 100 100 100 50 Crimping tool* ERG2000KE ERG2001A WT2124Y * Use selection chart to determine appropriate die set (see page 376) ** Easy entry and brazed barrel, polycarbonate insulator See pages 370 to 376 for tooling specifications 355 Thomas & Betts • www.tnb-europe.com 5.1 Insulated sectional terminal block (6 male tabs) Insulated terminals Technical Information Material Plating Insulation Brass Tin plated PA = Polyamide Ideal for harsh environments, provides excellent chemical, impact and abrasion resistance Black +105°C 250V UL 94 V-2 Colour Temperature resistance Voltage Flammability rating Product Ref. MTB1-TB Tab size [mm x mm] Mounting method Weight [g/100] Quantity [pieces] 6 male tabs 6.3 x 0.8 M4 fillister head screw 798 100 Fully insulated bullet female receptacles Insulated terminals Technical Information Material RAB Material RB5B Plating Metal barrel: RAB Metal barrel: RB5B Insulation RAB Insulation RB5B Colour coding of the insulation Cable insertion Product Ref. Wire size range Colour [mm2] 356 RAB RB5B 0.5 - 1.5 1.5 - 2.5 Red Blue Phosphor bronze Brass Tin plated Brazed seam to prevent barrel separation Non brazed, with brass support sleeve Polycarbonate PVC According to the wire size (DIN) Easy entry for RAB Dimensions L [mm] Weight Quantity W [mm] D [mm] [g/100] [pieces] 3.9 4.9 25.0 26.0 4.0 4.3 115 144 100 100 Crimping tool* ERG2000KE ERG2001A, WT2124Y * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com 5.1 Insulated bullet male disconnects Insulated terminals Technical Information Material Plating Metal barrel Insulation Temperature resistance Colour coding of the insulation Cable insertion Flammability rating Product Ref. Brass Tin plated Brazed seam to prevent barrel separation RABM - Polycarbonate RB5BM - PVC RABM: +115°C / +125°C RB5M: +65°C / +75°C According to the wire size (DIN) Easy entry except of RB5BM PVC: UL 94 V-0 PC: UL 94 V-2 Wire size range Colour [mm2] RABM RB5BM** 0.5 - 1.5 1.5 - 2.5 Red Blue Dimensions L [mm] Weight Quantity W [mm] D [mm] [g/100] [pieces] 4.0 5.0 22.0 20.0 4.0 4.3 102 109 100 100 Crimping tool* ERG2000KE ERG2001A, WT2124Y * Use selection chart to determine appropriate die set (see page 376) ** non brazed, with brass support sleeve See pages 370 to 376 for tooling specifications 357 Thomas & Betts • www.tnb-europe.com 5.1 Fully insulated butt splices Insulated terminals Technical Information Material Plating Metal barrel Insulation Temperature resistance Colour coding of the insulation Cable insertion Flammability rating Product Ref. Wire size range Colour [mm2] Dimensions L D [mm] [mm] Electrolytic copper Tin plated Brazed seam to prevent barrel separation PC = Polycarbonate +115°C / +125°C According to the wire size (DIN) Easy entry UL 94 V-2 Weight Quantity [g/100] [pieces] Crimping tool* RAA15 RBB25-EU 0.5 - 1.5 1.5 - 2.5 Red Blue 24.0 26.0 3.4 4.3 97 150 100 100 ERG2000KE ERG2001A RCC6 4.0 - 6.0 Yellow 33.0 6.5 316 50 WT2124Y * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Insulated heat shrink butt splices Insulated terminals Technical Information Material Plating Metal barrel Insulation Colour coding of the insulation Cable insertion Other properties Product Ref. Wire size range [mm2] Colour 0.5 - 1.5 1.5 - 2.5 4.0 - 6.0 Red Blue Yellow Dimensions L D [mm] [mm] Electrolytic copper Tin plated Brazed seam to prevent barrel separation Halogen free heat shrink insulation material According to the wire size (DIN) Easy entry Halogen free Waterproof after application (heat shrink) Weight Quantity [g/100] [pieces] 100 150 320 25 25 25 Crimping tool* 358 RAA15SI RBB25SI RCC6SI 35.0 35.0 40.0 * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Requires a hot air tool for heat-shrinkage (see Shrink-Kon® section) 4.5 5.4 6.8 ERG2000KE ERG2001A WT2124Y Thomas & Betts • www.tnb-europe.com 5.1 Insulated wire joints Insulated terminals Technical Information Material Plating Metal barrel Insulation Brass Tin plated Brazed seam to prevent barrel separation PA = Polyamide Ideal for harsh environments, provides excellent chemical, impact and abrasion resistance +85°C / +105°C UL 94 V-2 Temperature resistance Flammability rating Product Ref. Wire size range Colour [mm2] RBJ RCJ 1.0 - 3.0 2.0 - 6.0 White White Dimensions L [mm] Weight Quantity F [mm] D [mm] [g/100] [pieces] 8.0 9.0 15.2 17.7 6.4 9.2 86 166 100 50 Crimping tool* ERG2000KE, ERG2001A WT2124Y * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Insulated quick splice Insulated terminals Technical Information Material Insulation Max. electrical rating Colour coding of the insulation Product Ref. Brass P.P. = Polypropylene +105°C / 600V According to the wire size (DIN) Wire size range Colour [mm2] TRAWT TRBWT 0.5 - 1.5 1.5 - 2.5 Thomas & Betts • www.tnb-europe.com Red Blue Dimensions Quantity L [mm] W [mm] [pieces] 31.0 31.0 20.0 20.0 100 100 359 5.1 Non-insulated ring terminals Non-insulated terminals Technical Information Material Plating Metal barrel Current rating Marking Cable insertion Electrolytic copper for very good conductivity Electro-tin plating, excellent corrosion resistance Brazed seam to prevent barrel separation 0.5-1.5 mm2 = 12 Ampere 1.5-2.5 mm2 = 27 Ampere 4.0-6.0 mm2 = 37 Ampere Diameter and bolt size Easy entry (chamfered entry edges) E9809 Product Ref. Wire size range Stud size d2 [mm2] 360 W [mm] Dimensions L D [mm] [mm] Weight Quantity L1 [mm] [g/100] [pieces] K18-6R-M K18-8R-M K18-10R-M K18-14R-M K18-516R-M 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 M 3.5 M4 M5 M6 M8 6.6 6.6 8.0 11.6 11.6 14.4 14.4 15.8 21.8 21.8 3.4 3.4 3.4 3.4 3.4 11.1 11.1 11.8 15.8 15.8 64 61 66 99 85 1000 1000 1000 1000 1000 K14-6R-M K14-8R-M K14-10R-M 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 M 3.5 M4 M5 6.6 6.6 8.5 14.4 14.4 16.8 4.1 4.1 4.1 11.1 11.1 12.6 81 71 87 1000 1000 1000 K14-14R-M K14-516R-M K14-38R-M K10-6R-M K10-8R-M K10-10R-M K10-14R-M K10-516R-M K10-38R-M K10-12R-D 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 M6 M8 M 10 M 3.5 M4 M5 M6 M8 M 10 M 12 12.0 12.0 13.6 7.2 7.2 9.5 12.0 15.0 15.0 19.2 21.8 21.8 25.5 15.7 15.7 19.6 22.5 27.0 27.0 31.6 4.1 4.1 4.1 5.6 5.6 5.6 5.6 5.6 5.6 5.6 15.8 15.8 18.7 12.1 12.1 15.1 16.5 19.5 19.5 22.0 118 110 114 128 123 155 192 242 207 299 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 Crimping tool* ERG2002E ERG2000KE * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com 5.1 Non-insulated fork terminals Non-insulated terminals Technical Information Material Plating Metal barrel Current rating Marking Cable insertion Electrolytic copper for very good conductivity Electro-tin plating, excellent corrosion resistance Brazed seam to prevent barrel separation 0.5-1.5 mm2 = 12 Ampere 1.5-2.5 mm2 = 27 Ampere 4.0-6.0 mm2 = 37 Ampere Diameter and bolt size Easy entry (chamfered entry edges) E9809 Product Ref. Wire size range Stud size d2 [mm2] W [mm] Dimensions L D [mm] [mm] Weight Quantity L1 [mm] [g/100] [pieces] K18-6F-M K18-8F-M K18-10F-M 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 M 3.5 M4 M5 5.7 6.4 8.1 16.0 16.0 16.0 3.4 3.4 3.4 11.3 11.3 11.3 66 65 67 1000 1000 1000 K14-6F-M K14-8F-M K14-10F-M 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 M 3.5 M4 M5 6.0 6.4 8.1 16.0 16.0 16.0 4.1 4.1 4.1 11.3 11.3 11.3 75 75 81 1000 1000 1000 K10-6F-M K10-8F-M K10-10F-M K10-14F-M 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 M 3.5 M4 M5 M6 7.2 9.0 9.0 9.0 17.4 18.5 18.5 18.5 5.6 5.6 5.6 5.6 13.5 13.0 13.0 13.0 140 146 142 143 1000 1000 1000 1000 Crimping tool* ERG2002E ERG2000KE * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications 361 Thomas & Betts • www.tnb-europe.com 5.1 Non-insulated pin terminal DIN 46230 Non-insulated terminals Technical Information Material Plating Product Ref. B6P Wire size range [mm2] L [mm] Dimensions L1 D [mm] [mm] 4.0 - 6.0 20.0 14.0 3.4 Electrolytic copper Tin plated Weight Quantity W [mm] [g/100] [pieces] 2.8 160 100 Crimping tool* ERG2002E, ERG2000KE * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Non-insulated butt splices Non-insulated terminals Technical Information Material Plating Metal barrel Cable insertion Copper Tin plated Tubular construction Easy entry E9809 Product Ref. Wire size range Quantity [mm2] Dimensions L [mm] Weight d1 [mm] D [mm] [g/100] [pieces] 0.5 - 1.5 1.5 - 2.5 4.0 - 6.0 1.7 2.3 3.5 15.0 15.0 15.0 3.3 3.9 5.4 94 112 183 1000 1000 1000 Crimping tool* 362 K18-BS-M K14-BS-M K10-BS-M ERG2002E ERG2000KE * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com 5.1 Non-insulated copper tube ring terminals DIN 46235 Non-insulated terminals Technical Information Material Plating Metal barrel Marking Cable insertion Product Ref. Electrolytic copper Tin plated Copper tube Cable cross-section area and bolt size Easy entry Wire size [mm2] Stud size L1 [mm] C1 [mm] Dimensions W s [mm] [mm] T 2.5-4** T 4-6** T 6-5 T 6-6 T 10-6 T 10-8 2.5 4.0 6.0 6.0 10.0 10.0 T 16-6 T 16-8 T 16-10 T 25-6 T 25-8 T 25-10 T 25-12 T 35-8 T 35-10 T 50-8 T 50-10 T 70-10 T 95-10 T 120-10 T 150-12 Weight Quantity d1 [mm] d2 [mm] [kg/100] [pieces] M4 M6 M5 M6 M6 M8 13.0 19.0 24.0 24.0 27.0 27.0 4.0 6.5 6.5 7.5 7.5 10.0 7.5 10.0 8.5 8.5 9.0 13.0 1.2 1.2 1.5 1.5 1.5 1.3 2.3 3.0 3.8 3.8 4.5 4.5 4.3 6.5 5.3 6.4 6.4 8.4 0.14 0.21 0.34 0.35 0.40 0.41 100 100 100 100 100 100 16.0 16.0 16.0 M6 M8 M 10 36.0 36.0 36.0 7.5 10.0 12.0 13.0 13.0 17.0 2.5 2.5 2.5 5.5 5.5 5.5 6.4 8.4 10.5 1.50 1.50 1.50 100 100 100 25.0 25.0 25.0 25.0 35.0 35.0 50.0 50.0 70.0 95.0 120.0 150.0 M6 M8 M 10 M 12 M8 M 10 M8 M 10 M 10 M 10 M 10 M 12 38.0 38.0 38.0 38.0 42.0 42.0 52.0 52.0 55.0 65.0 70.0 78.0 7.5 10.0 12.0 13.0 10.0 12.0 10.0 12.0 12.0 12.0 15.0 15.0 14.0 16.0 17.0 19.0 17.0 19.0 20.0 19.0 24.0 28.0 32.0 34.0 3.0 3.0 3.0 3.0 3.5 3.5 4.0 3.5 4.5 5.0 5.5 6.0 7.0 7.0 7.0 7.0 8.2 8.2 10.0 10.0 11.5 13.5 15.5 17.0 6.4 8.4 10.5 13.5 8.4 10.5 10.5 10.5 10.5 10.5 10.5 10.5 2.20 2.20 2.20 2.20 3.50 3.50 4.40 4.40 6.20 8.70 10.00 12.00 100 100 100 100 100 100 100 100 50 25 25 100 * Use selection chart to determine appropriate die set (see page 376) ** Not according to DIN Ring form with inspection hole See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com Crimping tool* ERG2002E ERG1016 WT3165B WTH500 (+Dies) WT3165B WTH500 (+Dies) WT3014E (+Dies) 363 5.1 Non-insulated copper tube ring terminals with inspection window Non-insulated terminals Technical Information Material Plating Metal barrel Current rating Marking Cable insertion Product Ref. 364 Wire size [mm2] Stud size TW 10-6 10 TW 10-8 TW 16-6 TW 16-8 TW 25-6 TW 25-8 TW 25-10 TW 35-6 10 16 16 25 25 25 35 TW 35-8 TW 35-10 TW 50-8 TW 50-10 TW 50-12 TW 70-8 TW 70-10 TW 70-12 TW 95-10 TW 95-12 TW 120-10 TW 120-12 TW 120-14 TW 120-16 TW 150-12 TW 150-14 TW 150-16 Dimensions s d1 [mm] [mm] Electrolytic copper Tin plated Copper tube with inspection window (hole) See table Cable size (cross-section area) and bolt size Easy entry Current rating [Ampere] Weight Quantity d2 [mm] [kg/100] [pieces] 4.5 6.5 90 0.29 100 4.5 5.5 5.5 7.0 7.0 7.0 8.2 8.4 6.5 8.4 6.5 8.4 10.5 6.5 90 125 125 160 160 160 200 0.27 0.38 0.36 0.68 0.63 0.59 1.14 100 100 100 100 100 100 100 2.5 2.5 2.9 8.2 8.2 10.0 8.4 10.5 8.4 200 200 250 1.03 1.00 1.86 100 100 100 2.9 2.9 3.5 3.5 3.5 3.9 3.9 4.5 4.5 4.5 4.5 4.7 4.7 4.7 10.0 10.0 11.5 11.5 11.5 13.5 13.5 15.5 15.5 15.5 15.5 17.0 17.0 17.0 10.5 13.0 8.4 10.5 13.0 10.5 13.0 10.5 13.0 15.0 17.0 13.0 15.0 17.0 250 250 310 310 310 380 380 440 380 380 380 510 510 510 1.77 1.71 3.18 3.08 2.94 4.42 4.26 6.83 6.36 5.93 5.52 8.34 8.48 8.34 100 100 50 50 50 50 50 25 25 25 25 25 25 25 L [mm] W [mm] M6 27.0 12.6 0.85 M8 M6 M8 M6 M8 M10 M6 27.0 29.5 29.5 33.0 33.0 33.0 38.0 12.6 12.6 12.6 15.0 15.0 15.0 15.2 0.85 0.85 0.85 1.0 1.0 1.0 2.5 35 35 50 M8 M10 M8 38.0 38.0 44.5 15.2 15.2 18.5 50 50 70 70 70 95 95 120 120 120 120 150 150 150 M10 M12 M8 M10 M12 M10 M12 M10 M12 M14 M16 M12 M14 M16 44.5 44.5 54.2 54.2 54.2 59.0 59.0 66.7 66.7 66.7 66.7 74.5 74.5 74.5 18.5 18.5 21.4 21.4 21.4 25.5 25.5 28.3 28.3 28.3 28.3 31.0 31.0 31.0 Crimping tool* ERG1016 WT3165B WTH500 (+ Dies) WT3165B WTH500 (+ Dies) WT3014E (+ Dies) * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Other sizes available upon request - please contact your Sales Office Thomas & Betts • www.tnb-europe.com 5.1 Non-insulated female disconnect terminals Non-insulated terminals Technical Information Material Plating Temperature rating Product Ref. Brass with 70% copper Tin plated +110°C Wire size range [mm2] Male tab size [mm x mm] Dimensions [mm] L L1 Weight [g/100] Quantity [pieces] BA 285 BA 288 0.5 - 1.0 0.5 - 1.0 2.8 x 0.5 2.8 x 0.8 12.7 12.7 5.0 5.0 21 25 100 100 BA 485 BA 488 BA 638 BB 638 0.75 - 1.5 0.75 - 1.5 0.75 - 1.5 1.5 - 2.5 4.8 x 0.5 4.8 x 0.8 6.3 x 0.8 6.3 x 0.8 16.0 16.0 19.0 19.0 6.4 6.4 7.6 7.6 47 47 77 80 100 100 100 100 BC 638 4.0 - 6.0 6.3 x 0.8 19.0 7.6 86 100 Crimping tool* ERG0560 ERG1475 ERG0560 * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Non-insulated female disconnect terminals Non-insulated terminals Technical Information Material Plating Temperature rating Product Ref. BA 288M BA 638M BB 638M Brass with 70% copper Tin plated +110°C Wire size range [mm2] Male tab size [mm x mm] 0.5 - 1.0 0.5 - 1.5 1.5 - 2.5 2.8 x 0.8 6.3 x 0.8 6.3 x 0.8 * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com Dimensions [mm] L L1 13.0 19.0 20.0 5.5 8.0 8.0 Weight [g/100] Quantity [pieces] Crimping tool* 23 57 61 100 100 100 ERG0560 ERG1475 ERG0560 365 5.1 Non-insulated Piggy back disconnect terminal Non-insulated terminals Technical Information Material Plating Temperature rating Product Ref. BA 638T Wire size range For male & female tab size [mm2] [mm x mm] 0.5 - 1.5 6.3 x 0.8 Dimensions L L1 [mm] [mm] 19.0 Brass with 70% copper Tin plated +110°C Weight Quantity [g/100] [pieces] 108 100 7.5 Crimping tool* ERG0560, ERG1475 * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Non-insulated disconnect terminals with lock tongues Non-insulated terminals Technical Information Material Plating Temperature rating Male: BM638 Product Ref. B 638 BM 638 366 Wire size range For tab size [mm2] [mm x mm] 1.5 - 2.5 1.5 - 2.5 6.3 x 0.8 6.3 x 0.8 Dimensions L L1 [mm] [mm] 19.0 28.0 7.5 16.0 Brass with 70% copper Tin plated +110°C Female: B 638 Weight Quantity [g/100] [pieces] 74 82 100 100 Crimping tool* ERG0560 * Use selection chart to determine appropriate die set (see page 376) See pages 370 to 376 for tooling specifications Thomas & Betts • www.tnb-europe.com 5.1 Non-insulated branch off tab Non-insulated terminals Technical Information Material Plating Temperature rating Brass with 70% copper Tin plated +110°C Product Ref. Tab size Quantity [mm x mm] Dimensions W [mm] Weight L [mm] L1 [mm] [g/100] [pieces] 6.3 x 0.8 18.5 9 7.5 177 100 Z 638-2 Non-insulated tabs for soldering DIN 46244 Non-insulated terminals Technical Information Material Plating Temperature rating Brass Tin plated +110°C 16 13.6 6.3 5 0.9 5 8.5 1.2 8 1.35 1.2 10.4 6.2 B 288L B 288LD B 638L B 638LW B 638LW B 638L B 288LD B 288L Product Ref. 6.2 17 Recommended drill hole Ø [mm] Tab size [mm x mm] Weight [g/100] Quantity [pieces] 1.00 1.30 1.45 1.30 2.8 x 0.8 2.8 x 0.8 6.3 x 0.8 6.3 x 0.8 16 37 62 83 100 100 100 100 Thomas & Betts • www.tnb-europe.com 367 5.1 Non-insulated screw mounted male disconnect tab terminals DIN 46244 Non-insulated terminals Technical Information Material Plating Temperature rating Product Ref. Tab size [mm x mm] ZG 638-4 6.3 x 0.8 Product Ref. Angle ZG 638-4W 2 x 45° Dimensions B [mm] 7.0 Tab size [mm x mm] B [mm] 6.3 x 0.8 8.0 Brass Tin plated +110°C Hole ø Weight Quantity L [mm] [mm] [g/100] [pieces] 23.0 4.2 94 100 Dimensions L1 [mm] 10.0 Hole ø Weight Quantity L2 [mm] [mm] [g/100] [pieces] 12.0 4.3 152 100 368 Thomas & Betts • www.tnb-europe.com 5.1 Non-insulated screw mounted male disconnect tab terminals DIN 46244 Non-insulated terminals Technical Information Material Plating Temperature rating Product Ref. Brass Tin plated +110°C Weight Quantity [mm x mm] Dimensions L [mm] Hole ø B [mm] L1 [mm] [mm] [g/100] [pieces] Z 288-2 Z 488-3 2.8 x 0.8 4.8 x 0.8 4.5 6.5 13.1 17.5 5.5 7.0 2.8 3.2 24 68 100 100 Z 638-4 Z 638-5 6.3 x 0.8 6.3 x 0.8 8.1 8.0 19.1 19.2 8.3 8.3 4.4 5.4 80 74 100 100 Product Ref. Z 638-4-4 Z 638-5-4 Product Ref. Z 488-3-9 Z 638-4-9 Tab size Angle Weight Quantity [mm x mm] Dimensions L1 [mm] Hole ø B [mm] L2 [mm] [mm] [g/100] [pieces] 45° 45° 6.3 x 0.8 6.3 x 0.8 8.0 8.0 8.0 8.0 8.0 8.0 4.1 5.4 81 74 100 100 Angle Tab size Weight Quantity [mm x mm] Dimensions L1 [mm] Hole ø B [mm] L2 [mm] [mm] [g/100] [pieces] 4.8 x 0.8 6.3 x 0.8 7.8 7.8 8.8 8.3 4.5 5.4 59 76 100 100 90° 90° Tab size Thomas & Betts • www.tnb-europe.com 7.5 8.8 369 5.1 Overview Crimping tools An extensive range of tooling is available, suiting a variety of requirements, to crimp the following terminals: • Insulated terminals and bootlace ferrules • Non-insulated terminals • Copper tube terminals Different types of tooling are offered, depending on volume and application: • Plier type hand tools for occasional applications (“Do-ItYourself” users) • Standard hand tooling for low to medium volume applications • Ergonomic hand tooling for low to medium volume applications, where high, repeatable quality is essential • Large hand tools • Hydraulic tooling for heavy-duty applications Plier type crimping tools Crimping tools Product Ref.: WT52 • • • • • • Plier type tool For insulated and non-insulated terminals from 0.5 to 6 mm² Incorporates wire stripper and bolt cutters Recommended for ‘Do-It-Yourself’ applications only Length: 225 mm Weight: 200 g Standard crimping tools Crimping tools Product Ref.: WT2124Y • Ratchet type hand tool, fixed die • For insulated terminals from: 0.5 to 1.5 mm² red 1.5 to 2.5 mm² blue 4.0 to 6.0 mm² yellow • Shure-Stake™ mechanism to ensure a full compression every time • Length: 228 mm • Weight: 533 g Product Ref.: TBZ3 • • • • 370 Ratchet type hand tool, fixed die Front loading For insulated bootlace ferrules, 0.5 to 6.0 mm² Shure-Stake™ mechanism to ensure a full compression every time • Length: 195 mm • Weight: 390 g Thomas & Betts • www.tnb-europe.com 5.1 Ergonomic hand tools Crimping tools • Ergonomic ratchet style hand tools used for installing insulated and non-insulated terminals • Specially designed ergonomic handles distribute the crimping force more evenly across the user’s hands. This helps to reduce the risk of Carpal Tunnel Syndrome, the cause of almost one in two industrial injuries • Ratchet design greatly reduces handle forces over conventional hand tools and incorporates the Shure-Stake™ mechanism which ensures a full crimp cycle every time For easy visual verification of crimps, integrity dots are embossed on the top and bottom of the terminal. Colour-coded die nests on both the right and left sides of the tool are included for insulated terminals. • Most dies incorporate wire range mark for easy inspection (insulated only) • Colour coded die nests (insulated only) makes terminal and die nest selection easy • The product design and engineering results in a long lasting precision tool • Exists in 2 versions: with interchangeable dies or with fixed dies Patent-pending toggle action increases mechanical gain, which dramatically reduces handle force - and the stress on your hands. Shure-Stake™ mechanism ensures a complete crimp cycle before it releases. Advanced ergonomic design of handle distributes the force more evenly across the hand. Rubberised thermoplastic handle combines maximum friction with a soft, comfortable feel that reduces muscle tension. 371 Thomas & Betts • www.tnb-europe.com 5.1 Ergonomic hand tools with interchangeable dies Crimping tools Product Ref.: ERG2000KE • Ergonomic hand tool with interchangeable dies • Frame, with the option of interchangeable steel dies • A versatile tool, one frame with a selection of dies covers a large range of terminals. • Shure-Stake™ mechanism to ensure a full compression every time • Length: 255 mm • Weight: 510 g D-0760DIN D-1060G D-0560 D-1025 D-4010 D-3550 ERG2000KE die selection chart Die Product Ref. Terminal description Cross section [mm2] D-0760DIN D-1060G D-0560 Insulated terminal Non-insulated terminal & Copper tube lug Insulated bootlace ferrule & Non-insulated bootlace ferrule 0.5 - 6.0 0.5 - 6.0 0.5 - 6.0 D-4010 D-1025 D-3550 Insulated bootlace ferrule & Non-insulated bootlace ferrule Insulated bootlace ferrule & Non-insulated bootlace ferrule Insulated bootlace ferrule & Non-insulated bootlace ferrule 4, 6, 10 10, 16, 25 35, 50 Ergonomic hand tools with fixed die Crimping tools Product Ref.: ERG2001A • Ergonomic fixed die tool, with three colour-coded die nests for easy selection • For insulated terminals from: 0.5 to 1.5 mm² red 1.5 to 2.5 mm² blue 4.0 to 6.0 mm² yellow • Shure-Stake™ mechanism to ensure a full compression every time • Length: 255 mm • Weight: 560 g 372 Thomas & Betts • www.tnb-europe.com 5.1 Ergonomic hand tools with fixed die Crimping tools Product Ref.: ERG2106 • Ergonomic fixed die tool, with 5 die nests • For insulated and non-insulated bootlace ferrules (cord end terminals) from 0.5 to 6.0 mm² • Shure-Stake™ mechanism to ensure a full compression every time • Length: 255 mm • Weight: 560 g Product Ref.: ERG2510 • Ergonomic fixed die tool, with 2 die nests • For insulated terminals from: 0.25 to 0.5 mm² 0.5 to 1.0 mm² • Shure-Stake™ mechanism to ensure a full compression every time • Length: 215 mm • Weight: 470 g Product Ref.: ERG1475 • Ergonomic fixed die tool, with 3 die nests • For non-insulated male & female disconnects (F-crimps) from: 0.1 to 0.5 mm² 0.5 to 1.0 mm² 1.0 to 1.5 mm² • Shure-Stake™ mechanism to ensure a full compression every time • Length: 215 mm • Weight: 470 g Product Ref.: ERG0560 • Ergonomic fixed die tool, with 3 die nests • For non-insulated male & female disconnects (F-crimps) from: 0.5 to 1.5 mm² 1.5 to 2.5 mm² 4.0 to 6.0 mm² • Shure-Stake™ mechanism to ensure a full compression every time • Length: 255 mm • Weight: 560 g Thomas & Betts • www.tnb-europe.com 373 5.1 Ergonomic hand tools with fixed die Crimping tools Product Ref.: ERG2002E • Ergonomic fixed die tool with 3 die nests • For non-insulated terminals and copper tube lugs from: 0.5 to 1.5 mm² 1.5 to 2.5 mm² 4.0 to 6.0 mm² • Shure-Stake™ mechanism to ensure a full compression every time • Length: 255 mm • Weight: 550 g Product Ref.: ERG1016 • Ergonomic fixed die tool, with 2 die nests • For non-insulated terminals and copper tube lugs of: 10 mm² and 16 mm² • Shure-Stake™ mechanism to ensure a full compression every time • Length: 255 mm • Weight: 550 g Large hand tool Crimping tools Product Ref.: WT3165B • Large fixed die tool, with rotating head and 6 nests • For non-insulated terminals and copper tube lugs from: 10 to 95 mm² • According to DIN, SEN, BS, UL, Mil specifications • Shure-Stake™ mechanism to ensure a full compression every time • Length: 500 mm • Weight: 2,8 kg • Max. pressure: 130 kN 374 Thomas & Betts • www.tnb-europe.com 5.1 Hydraulic tools Crimping tools Product Ref.: WTH500 • High quality hydraulic hand tool with interchangeable dies • For non-insulated terminals and copper tube lugs from: 10 to 95 mm² • 180° rotating head to get into hard to reach places • Shure-Stake™ mechanism to ensure a full compression every time • Complete with plastic carrying case • Length: 470 mm • Weight: 3 kg • Max. performance: 60 kN WTH500 die selection chart Product Ref. Terminal description Cross-section [mm2] TB6-8DIN TB10-12DIN Copper tube lug Copper tube lug 10 - 16 25 - 35 TB14-16DIN TB18DIN Copper tube lug Copper tube lug 50 - 70 95 Product Ref.: WT3014E • Hydraulic tool head with interchangeable dies • For non-insulated terminals and copper tube lugs from: 10 to 300 mm² • Crimping according to DIN46235 • Hand or foot activated switch • Rapid coupling • To be used with a hydraulic pump (10.000 p.s.i.= 690 bar = 69 MPa) • Length: 295 mm • Weight: 4 kg • Output pressure: 15 ton • Max. performance: 130kN WT3014E die selection chart Product Ref. (+ Die adapters) B6DIN (+V1318, V1316) B8DIN (+V1318, V1316) B10DIN (+V1318, V1316) B12DIN (+V1318, V1316) B14DIN (+V1318, V1316) B16DIN (+V1318, V1316) B18DIN (+V1318, V1316) B20DIN (+V1318, V1316) B22DIN (+V1318, V1316) 13B25DIN 13B28DIN 13B32DIN Terminal description Cross-section [mm2] Copper tube lug Copper tube lug Copper tube lug Copper tube lug Copper tube lug Copper tube lug Copper tube lug Copper tube lug Copper tube lug Copper tube lug Copper tube lug Copper tube lug 10 16 25 35 50 70 95 120 150 185 240 300 Thomas & Betts • www.tnb-europe.com V1318 V1316 375 5.1 Tooling and die selection chart Crimping tools Terminal Type Cross section [mm2] WT52 Fixed die hand tool Product Ref. ERG2000KE Die Product Ref. WTH500 Die Product Ref. WT3014E Die Product Ref. TB6-8DIN TB6-8DIN B6DIN* B8DIN* INSULATED TERMINALS AND DISCONNECTS 0.25 - 0.5 ERG2510 0.5 - 1.0 WT52 ERG2510 D-0760DIN 0.5 - 6.0 WT52 WT2124Y, ERG2001A D-0760DIN 0.5 - 6.0 4, 6, 10 10, 16, 25 35, 50 WT52 ERG2106, TBZ3 D-0560 D-4010 D-1025 D-3550 0.5 - 6.0 WT52 ERG2002E D-1060G INSULATED BOOTLACE FERRULES** NON-INSULATED TERMINALS NON-INSULATED DISCONNECTS (F-CRIMPS) 0.1 - 1.5 ERG1475 0.5 - 6.0 ERG0560 NON-INSULATED COPPER TUBE LUGS 0.5 - 6.0 10 16 ERG2002E ERG1016 , WT3165B ERG1016, WT3165B D-1060G 25 35 50 WT3165B WT3165B WT3165B TB10-12DIN TB10-12DIN TB14-16DIN B10DIN* B12DIN* B14DIN* 70 95 120 150 185 240 300 WT3165B WT3165B TB14-16DIN TB18DIN B16DIN* B18DIN* B20DIN* B22DIN* 13B25DIN 13B28DIN 13B32DIN * To be used with a Hydraulic pump, with die adaptors V1316, V1318 ** The tools WT52, ERG2106, ERG2000KE can also crimp non-insulated bootlace ferrules 376 Thomas & Betts • www.tnb-europe.com 5.1 Overview Stripping & cutting tools Thomas & Betts offer a wide variety of specialty tools used most commonly by electricians. Easy to use, they are convenient to all kind of job, whether it is new installation or maintenance. Designed for the professionals, all the stripping and cutting tools from Thomas & Betts are manufactured from top quality materials to assure durability and a long usable life. Single purpose and combination function designs are included. Different types of tools are offered, depending on volume and application: • Ergonomic hand tools for medium to high volume applications, where high, repeatable quality as well as durability and comfort of use are essential • Standard hand tools for medium volume applications • Heavy-duty cable cutters for cables of large cross-section Ergonomic hand tools Stripping & cutting tools Product Ref.: ERG1-WS • Ergonomic, self-adjusting wire stripping & cutting tool • The widest stripping range in the industry for this type of tool: from 0.02 mm2 to 10 mm2 insulated wires • Incorporates interchangeable stripping cassettes for a wide range of wire insulations • The lightweight, ergonomic design makes this tool ideal for higher volume production as well as portable field usage. • Replaces the ERG1 cutting / stripping tool Feature & Benefits: • Versatile - Interchangeable cassettes for stripping a wide range of insulations without having to change tools. Integral wire cutter, to cut and strip with the same tool. • Powerful - V-Blade cassette designed for stripping difficult insulations like PTFE coated wire. • Safe & Ergonomic - Stationary handle has a soft grip moulded into the tool for extra comfort. Optimised grip span and lightweight ensures comfortable operation for the user. Cutting blades are not exposed so user’s hands are protected. • Automatic & Precise - Tool automatically strips wire to preset length. Hard plastic wire-stop allows the user to easily adjust wire strip length. The fine adjusting slide allows the user to strip thin insulation jackets without damaging conductors. • Durable & Reliable - Cutting blades manufactured from high grade hardened steel. Body is moulded in a new high strength plastic to withstand the harshest working environments. The tool has been tested to over 150,000 cycles. • Stripping Capacity - Straight Blade Cassette (SBC-1): PVC Insulations, 0.02 - 10 mm2 - “V” Blade Cassette (VBC-1): all insulations, 0.02 - 6 mm2 • Cutting Capacity - Flexible wires: 10 mm2 - Rigid wires: 1.5 mm2 • Dimensions: 191 x 123 x 20 mm • Weight: 136 g Thomas & Betts • www.tnb-europe.com Product Ref. ERG1-WS SBC-1 VBC-1 Description Ergonomic Wire Stripping & Cutting Tool, interchangeable cassettes. Supplied with 1ea. SBC-1 cassette Replacement Cassette - Straight blade, for PVC insulations from 0.02 to 10 mm2 Replacement Cassette - “V” blade, for all insulations from 0.02 to 6 mm2 377 5.1 Standard hand tools Stripping & cutting tools Product Ref.: Superstrip 5 • Fully insulated automatic wire stripper • The special scanning system automatically adjusts to the diameter of the wire and ensures quick and accurate stripping without leaving witness marks on the insulation, or damage to the conductor • The ergonomic design and the light weight guarantee fatiguefree operation • The slim plier type jaw enables access to wiring in confined spaces such as in switching cabinets, junction and distribution boxes • Type: stranded and solid wires • Cross section: 0.2 - 6.0 mm² (24 - 10 AWG) • Weight: 105 g Product Ref.: Cabstrip 4-16 • Accurate, fast and safe stripping • Removable reducing adapter, made of highly abrasion resistant plastic (POM) • No damage of the inner conductors due to infinitely variable adjustment of the cutting depth • Each cable stripper contains a spare swivel-blade inside the handle • Type: round cables • Diameter: 4 - 16 mm • Weight: 70 g Product Ref.: Cabstrip 4-28H • Accurate, fast and safe stripping • Removable reducing adapter, made of highly abrasion resistant plastic (POM) • No damage of the inner conductors due to infinitely variable adjustment of the cutting depth • Each cable stripper contains a spare swivel-blade inside the handle • Type: round cables • Diameter: 4 - 28 mm • Weight: 84 g Product Ref.: Cabstrip 8-27 378 • Accurate, fast and safe stripping • Removable reducing adapter, made of highly abrasion resistant plastic (POM) • No damage of the inner conductors due to infinitely variable adjustment of the cutting depth • Each cable stripper contains a spare swivel-blade inside the handle • Type: round cables • Diameter: 8 - 28 mm • Weight: 72 g Thomas & Betts • www.tnb-europe.com 5.1 Standard hand tools Stripping & cutting tools Product Ref.: Coaxstrip 3 • • • • • • Two or three level stripping Ergonomic handle, for faster and more convenient stripping Needs no adjustment of the cutting depth Easily accessible built-in side cutter Type: coaxial cables & flexible cable Size: 4.8 - 7.5 mm diameter (coaxial) & 3 x 0.75 mm², 10 mm² and 16 mm² (flexible) • Weight: 55 g Product Ref.: Coaxstrip 2 • In a few quick operations the braid, the dielectric and the inner conductor of coaxial cables are set free without damage • Type: coaxial cables & flexible cable • Size: 4.8 - 7.5 mm diameter (coaxial) & 3 x 0.75 mm², 10 mm² and 16 mm² (flexible) • Weight: 24 g Product Ref.: Duocrimp 300 • Stripping and crimping with only one tool • The special scanning system automatically adjusts to the wire diameter and allows fast and accurate stripping • The insulation is stripped off at a length of 5 mm and remains on the conductor (this allows proper twisting of stranded wire ends) • A gauge inside the handle simplifies stripping to a pre-set length • Two crimping ranges are offered: 0.5 - 2.5 mm² (20 - 13 AWG) & 4.0 - 6.0 mm² (12 - 10 AWG) • Easily accessible built-in side cutter for max 6.0 mm² (10 AWG) and solid conductors for 4.0 mm² (12 AWG) • The blades are made of specially hardened steel • Type: wires • Size: 0.5 - 6.0 mm² (20 - 10 AWG) • Weight: 116 g Product Ref.: Duostrip 200 • Professional cable and wire stripping with only one tool Cable Stripping: • Allows variable adjustment of the cutting depth • The cable holder is adjustable for cable diameters from 4 - 16 mm or 16 - 28 mm • The tool handle contains a spare swivel-blade Wire Stripping: • Integrated scale for lengths from 8 - 20 mm • The special scanning system automatically adjusts to the wire diameter and allows quick and accurate stripping • Type: round cables & stranded and solid wires • Size: 4 - 28 mm diameter (cables) & 0.5 - 6.0 mm² (20 - 10 AWG) (wires) • Weight: 123 g Thomas & Betts • www.tnb-europe.com 379 5.1 Standard hand tools Stripping & cutting tools Product Ref.: Duostrip 150 • Fully insulated automatic wire stripper with integrated scale for lengths from 8 - 20 mm • The special scanning system automatically adjusts to the wire diameter and allows fast and accurate stripping • Comes with an easily accessible built-in side cutter for stranded conductors up to 6.0 mm2 (10 AWG) and solid conductors up to 4.0 mm² (12 AWG) • Type: stranded and solid wires • Size: 0.5 - 6.0 mm² (20 - 10 AWG) • Weight: 110 g Product Ref.: Multistrip 400 • Cable and wire stripper • Allows circular and longitudinal stripping as well as flush stripping in hard-to-reach areas (e.g. ceilings and walls, junction and distribution boxes, switch cabinets) • Easily accessible built-in side cutter for flexible conductors of maximum 6.0 mm2 (10 AWG) and solid conductors of maximum 4.0 mm2 (12 AWG) • Type: round cables & stranded and solid wires • Size: 8 - 13 mm diameter (cables) & 0.5 mm², 4.0 mm² and 6.0 mm² (20 - 10 AWG) (wires) • Weight: 78 g Product Ref.: Cabstrip 13 • This tool has been specially designed to remove the outer insulation jacket of round cables in confined spaces • Enables flush stripping in ceiling and wall areas, junction and distribution boxes, switch, cabinets, etc. • The ergonomic tool design provides for a sure grip and comfort • In only one operation, the cable sheath is cut and pulled off. No adjustment of cutting depth is necessary • Type: round cables • Size: 8 - 13 mm diameter • Weight: 42 g 380 Thomas & Betts • www.tnb-europe.com 5.1 Heavy-duty cable cutters Stripping & cutting tools Product Ref.: 364RF and 366RF • • • • • For copper and aluminium cable Cuts cables up to 500 mm2 Fiberglass durable handles and carbon steel blades Precision circular cutting Easy to operate Product Ref. 364RF 366RF Max. cable cross-section [mm2] Max. cable diameter [mm] Length [cm] Weight [kg] Replacement blade reference Product Ref. 250 500 30 50 53 74 1.6 3.6 C150001 C350001 381 Thomas & Betts • www.tnb-europe.com 5.2 Color-Keyed ® Solderless compression connectors for power cables 382 Thomas & Betts • www.tnb-europe.com 5.2 TERMINATION SYSTEMS 5.1 STA-KON® - CRIMP TERMINALS 338 5.2 COLOR-KEYED® - POWER CABLE CONNECTORS 382 Connectors for 600 V to 25 kV applications 386 Overview 386 Splices 387 Lugs 389 Crimping tools 391 Standard hand tool 391 Large hand tools 391 Hydraulic tools 393 Smart tools 394 Tool and die selection chart 395 5.3 DRAGON TOOTH® - MAGNET WIRE TERMINALS 396 5.4 SHIELD-KON® - SHIELDED CABLE CONNECTORS 428 383 Thomas & Betts • www.tnb-europe.com 5.2 Color-Keyed ® Solderless compression connectors for power cables The better method to install sorderless compression A simple installation method in just three steps: connectors on power cables. • First, the appropriate connector is chosen for the conductor Designed to provide a tight degree of reliability in electrical wiring, this method allows electrical workers to make installations with little effort and considerable savings in 384 time. size • Next, the proper installing die is selected by matching the die colour to the connector colour • Last, the die is installed in the tool, and the connector is compressed Thomas & Betts • www.tnb-europe.com 5.2 Wide range of copper tube lugs, splices and installation tools Color-Keyed®: special lugs for special applications These special configurations let you: Thomas & Betts can solve your difficult wire bending and termi- • run the cable directly to the bus bar with no bending, nating problems in confined power distribution panels, switchgear • terminate into very narrow spaces, and and motor control enclosures. We have the design and production • utilise minimal bus bar space. capability to deliver exactly the type of lug you need, shaped the The specially designed lugs help you “clean up” your cabling in way you need. crowded enclosures. • Straight, 45° and 90° angle • Stacking or non-stacking Customised Color-Keyed® lugs • Narrow tongue or standard All customised lugs for Copper Cables can be made to order. • Tin, silver, lead, nickel plated Thomas & Betts offer an extensive Consult your Sales Office for price and delivery. line of copper Color-Keyed® lugs for flexible and solid cables. The lug tongues are modified in several different configurations to meet your exact needs: 45° and 90° bend angles, narrow tongues to fit into circuit breakers, offset tongues to stack two cables, and special stud hole drilling. Thomas & Betts • www.tnb-europe.com 385 5.2 Overview Power cable connectors Precision dies form a solid, homogenous mass The Thomas & Betts method utilising compression tools with matching dies forms the connector and conductor into a solid, homogenous mass to provide an optimum electrical bond between connector and conductor. Color-Keyed® dies are designed to produce a circumferential, hex- or diamond-shaped compression rather than a simple indent. Precision dies are an integral part of the Thomas & Betts method. Before compression, a typical cross section of cable and connector consists of about 75% metal and 25% air. Each die is designed so that all conductors receive the same amount of compression force. The circumferential compression creates a large area of high pressure contact between cable and connector which, in turn, assures high conductivity, low resistance, and high pullout values which exceed UL requirements. These features result in a permanent, low installed cost connection. You can install it, and forget it. Air compression by the T&B Method, the cross section looks like this, 100% metal with virtually no air spaces. The Color-Keyed® system from Thomas & Betts tells you where to place the installing die Color-Keyed® connectors not only identify the correct installing die to be used for positive compressions, but also indicate the proper placement of the die on the connector. This is done by the coloured rings around the connector which match the colour on the dies. Compression is made between or on these colour bands. The colour name is also spelled on the connector as an added means of identification. The die is positioned between colour bands for copper connectors and on the bands for aluminium connectors. Features Benefits High conductivity electrolytic copper Excellent electrical conductivity thanks to lowest electrical resistance, associated to superior tensile strength Tubular construction Electro-tin plated Colour-coding according to the cross-section of the cable, by marking the connector with coloured rings and with the name of the colour Die-code engraved on the surface of the die Specifications No seam, ensuring excellent mechanical properties Enhanced corrosion resistance Easy selection of the connector, the die and the tool according to the size of the cable Higher level of reliability Easy and reliable inspection According to DIN and UL 386 Thomas & Betts • www.tnb-europe.com 5.2 Two-way splice connectors for copper cable - Standard barrel Connectors for 600 V to 35 kV applications Two-way connectors provide high pullout values, are easy to insulate, and provide a low resistance connection of high quality and low installed cost. Technical Information Material Plating Metal barrel Voltage Marking High conductivity wrought copper Electro-tin plated Copper tube 600V to 35kV Colour reference for die and cable size 004503 Product Ref. USA cable size Approx. European cable size [mm2] Colour Tooling die code Dimensions A E [mm] [mm] E9809 Weight Quantity [kg/100] [pieces] 54504 54505 54506 54507 54508 # 8 AWG # 6 AWG # 4 AWG # 2 AWG # 1 AWG 8 13 21 25 - 34 42 Red Blue Grey Brown Green 21 24 29 33 37 25.4 25.4 25.4 31.8 38.1 6.9 7.6 9.4 10.4 11.9 0.540 0.553 0.816 1.252 1.633 50 50 50 25 20 54509 54510 54511 1/0 AWG 2/0 AWG 3/0 AWG 53 67 85 Pink Black Orange 42H 45 50 41.4 44.5 44.5 13.2 14.5 16.0 2.132 2.903 3.221 10 10 10 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1000 kcmil 107 125 150 175 200 250 300 350 375 500 Violet Yellow White Red Blue Brown Green Pink Black – 54H 62 66 71H 76 / 80 87H 94H 99H 106H – 47.8 57.2 54.1 57.2 69.9 69.9 76.2 82.6 76.2 92.2 17.8 19.6 21.1 22.9 23.6 28.2 30.0 31.2 33.0 38.1 4.146 4.990 6.328 7.711 10.582 13.699 19.577 19.654 22.362 36.287 10 10 10 10 6 6 6 6 6 3 54512 54513 54514 54515 54516 54518 54520 54522-TB 54523-TB 54528 For tooling see pages 391 to 395 For American cable size conversion, see table page 427 This represents a small part of the Color-Keyed® range, please contact your Sales Office for additional product information Thomas & Betts • www.tnb-europe.com 387 5.2 Two-way splice connectors for copper cable - Long barrel Connectors for 600 V to 35 kV applications Technical Information Material Plating Metal barrel Voltage Marking 004503 Product Ref. 388 High conductivity wrought copper Electro-tin plated Copper tube 600V to 35kV Colour reference for die and cable size E9809 USA cable size Approx. European cable size [mm2] Colour Tooling die code Dimensions A E [mm] [mm] Weight Quantity [kg/100] [pieces] 54804 54805 54806 54807 54808 54809 # 8 AWG # 6 AWG # 4 AWG # 2 AWG # 1 AWG 1/0 AWG 8 13 21 25 - 34 42 53 Red Blue Grey Brown Green Pink 21 24 29 33 37 42H 44.5 44.5 44.5 47.6 50.8 50.8 6.4 7.1 9.1 10.3 11.9 13.5 0.789 0.916 1.315 1.787 2.041 2.631 50 50 50 25 20 10 54810 54811 54812 2/0 AWG 3/0 AWG 4/0 AWG 67 85 107 Black Orange Violet 45 50 54H 54.0 57.2 69.9 14.7 15.9 17.9 3.130 4.014 5.874 10 10 10 54813 54814 54815 54816 54818 54820 54823 54828 54833 54839 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1500 kcmil 2000 kcmil 125 150 175 200 250 300 375 500 750 1000 Yellow White Red Blue Brown Green Black – – – 62 66 71H 76 / 80 87H 94H 106H – – 106H 85.7 88.9 95.3 95.3 120.7 108.0 120.7 142.9 165.1 179.3 19.5 21.5 23.9 24.6 27.8 30.2 33.7 39.3 47.6 54.0 7.439 9.571 12.837 13.227 23.678 25.809 35.380 54.068 95.000 150.000 10 10 10 6 6 6 6 3 3 3 For tooling see pages 391 to 395 For American cable size conversion, see table page 427 This represents a small part of the Color-Keyed® range, please contact your Sales Office for additional product information Thomas & Betts • www.tnb-europe.com 5.2 One hole lug for copper cable - Standard barrel Connectors for 600 V to 35 kV applications Technical Information Material Plating Metal barrel Voltage Marking High conductivity wrought copper Electro-tin plated Copper tube 600V to 35kV Colour reference for die and cable size 004503 Product Ref. USA cable size Approx. European cable size [mm2] Stud size Colour USA metric equivalent Tooling die code Weight Quantity [mm] [mm] [mm] [mm] [mm] [mm] [kg/100] [pieces] A B Dimensions C D E9809 E F 54132 54136 54140 54145-TB 54150 54155-TB 54160 # 8 AWG # 6 AWG # 4 AWG # 2 AWG # 1 AWG 1/0 AWG 2/0 AWG 8 13 21 25 - 34 42 53 67 3 /8 /8 3 /8 1 /2 1 /2 1 /2 1 /2 M8 M8 M8 M 12 M 12 M 12 M 12 Red Blue Grey Brown Green Pink Black 21 24 29 33 37 42H 45 33.8 35.8 36.1 48.8 53.3 55.9 57.2 16.3 17.0 16.8 27.4 31.8 31.8 31.8 14.2 15.2 15.5 19.1 19.3 19.1 21.1 1.3 1.8 1.8 2.0 2.8 3.3 3.3 6.4 7.9 9.4 10.4 11.9 13.2 14.5 7.1 7.9 7.9 12.7 12.7 12.7 12.7 1.361 0.603 0.912 1.633 2.041 3.062 3.334 50 50 50 25 20 10 10 54165-TB 54170 54113 3/0 AWG 4/0 AWG 250 kcmil 85 107 125 1 /2 /2 1 /2 M 12 M 12 M 12 Orange Violet Yellow 50 54H 62 59.7 63.5 66.0 31.8 31.8 31.8 23.4 26.2 28.7 3.3 3.6 3.6 16.0 17.8 19.6 12.7 12.7 12.7 4.082 5.171 6.622 10 10 10 58165 54114 58171 54183 54185 58177 54187 58180 54120 54122-TB 54123-TB 4/0 Weld 300 kcmil 300 Weld 350 kcmil 400 kcmil 400 Weld 500 kcmil 500 Weld 600 kcmil 700 kcmil 750 kcmil – 150 – 175 200 – 250 – 300 350 375 1 M 12 M 12 M 12 M 16 M 16 M 12 M 16 M 16 M 16 M 16 M 16 Yellow White Red Blue Blue Black Brown Green – Pink Black 62 66 71H 76 80 107H 87H 94H – 99H 107H 70.1 68.6 72.4 81.5 89.7 84.1 92.2 96.3 96.3 93.5 98.3 31.8 31.8 31.8 40.1 40.1 31.8 40.1 40.1 40.1 40.1 40.1 31.8 31.8 34.5 34.5 35.8 40.9 40.9 44.5 44.5 46.7 49.3 3.8 3.8 4.6 4.6 4.3 5.6 5.6 6.1 6.1 5.8 6.9 20.1 21.6 23.6 23.6 24.4 26.4 27.9 30.5 30.5 32.0 33.8 12.7 12.7 12.7 15.9 15.9 12.7 15.9 15.9 15.9 15.9 15.9 8.210 8.210 10.705 10.909 11.340 18.098 19.958 26.195 25.038 23.283 31.661 10 10 10 10 6 6 6 2 6 6 6 3 1 /2 /2 1 /2 5 /8 5 /8 1 /2 5 /8 5 /8 5 /8 5 /8 5 /8 1 For tooling see pages 391 to 395 For American cable and stud size conversion, see tables page 427 This represents a small part of the Color-Keyed® range, please contact your Sales Office for additional product information Thomas & Betts • www.tnb-europe.com 389 5.2 Two hole lugs for copper cable - Long barrel Connectors for 600 V to 35 kV applications Technical Information Material Plating Metal barrel Voltage Marking 007222 Product Ref. 390 High conductivity wrought copper Electro tin plated Copper tube 600V to 35kV Colour reference for die and cable size E9809 USA cable size Approx. Stud size Colour European USA metric cable size equivalent [mm2] Tooling die code A B C Dimensions D E Weight Quantity F H [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg/100] [pieces] 256-30695-1157 256-30695-1158 256-30695-1159 54811 BE # 8 AWG # 6 AWG # 4 AWG # 3-2 AWG 6-8 10 - 13 20 - 25 25 - 35 3 /8 /8 3 /8 1 /2 M8 M8 M8 M 12 Red Blue Grey Brown 21 24 27 29 76.2 74.4 79.5 108.7 53.3 49.0 50.3 76.2 14.2 15.0 15.0 22.4 1.5 1.5 2.3 2.8 6.6 7.6 9.4 10.4 9.5 9.5 9.5 12.7 25.4 25.4 25.4 44.5 1.361 1.588 2.177 6.577 10 50 10 10 54857 BE 256-30695-593 54862 BE # 1 AWG 1/0 AWG 2/0 AWG 40 50 70 1 /2 /2 1 /2 M 12 M 12 M 12 Green Pink Black 33 37 42H 112.5 110.0 106.7 76.2 76.2 71.4 22.4 19.1 21.1 2.8 3.3 3.3 11.9 13.2 14.5 12.7 15.9 12.7 44.5 44.5 44.5 7.348 5.897 6.124 10 5 10 54864 BE 54866 BE 54868 BE 54870 BE 54872 BE 54874 BE 54876 BE 54878 BE 54880 BE 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 80 - 95 100 - 120 125 150 170 - 185 200 250 300 400 1 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 Orange Violet Yellow White Red Blue Brown Green Black 45 50 54H 66 71H 76/80 87H 94H 106H 113.8 119.4 125.0 132.8 137.2 140.0 152.4 148.1 157.5 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 23.9 26.2 28.7 31.8 34.5 35.8 40.9 44.5 49.3 3.3 3.6 3.6 3.8 4.6 4.3 5.6 6.1 6.9 16.0 17.8 19.6 21.6 23.6 24.4 27.9 30.5 33.8 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 7.802 10.024 11.567 15.377 18.915 20.502 31.797 37.798 47.854 10 10 10 10 10 6 6 6 6 3 1 /2 /2 1 /2 1 /2 1 /2 1 /2 1 /2 1 /2 1 /2 1 For tooling see pages 391 to 395 For American cable and stud size conversion, see tables page 427 This represents a small part of the Color-Keyed® range, please contact your Sales Office for additional product information Thomas & Betts • www.tnb-europe.com 5.2 Standard hand tool Crimping tools Product Ref.: TBM25S • Fixed die tool, with rotating head and 5 nests • For Color-Keyed® copper tube lugs and splices from: 6 to 35 mm2 • Shure-Stake™ mechanism • Length: 220 mm • Weight: 430 g Large hand tools Crimping tools Product Ref.: TBM5-S • Large hand tool with interchangeable dies • For Color-Keyed® copper tube lugs and splices from: 8 AWG to 250 kcmil (=8.4 to 126.7 mm2 ) in the case of copper cables • Incorporates the Shure-Stake™ mechanism: once the pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle, ensuring a correct crimp every time • Furnished complete with carrying case and 5 installing dies (Product Ref. 13454, 13455, 13456, 13457, 13458) • Dies are colour-coded and die-code embossed • Tool length: 650 mm approx. • Tool weight: 3kg approx. Product Ref.: TBM5 • Same specifications as Product Ref. TBM5-S but does not incorporate the Shure-Stake™ mechanism Dies for TBM5 and TBM5-S • Multi-nest dies, to cover a wire size range from: 8 AWG to 250 kcmil (=8.4 to 126.7 mm2 ) in the case of copper cables • Each nest is colour-coded and die-code embossed TBM5 and TBM5S die selection chart Die Product Ref. 13454 13455 13456 Nest identification colour-code Red Blue Grey Brown Green Pink Black Orange Violet Yellow Nest identification die-code 21 24 29 33 37 42H 45 50 54H 60 Copper wire size USA 8 AWG 6 AWG 4 AWG 2 AWG 1AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil Note: 2 other dies (Product Ref. 13457 and Product Ref. 13458) are available, but for aluminium wire sizes only Thomas & Betts • www.tnb-europe.com Copper wire size conversion to metric cross-section [mm2] 8.4 13.3 21.1 33.6 42.4 53.5 57.4 85.0 107.2 126.7 391 5.2 Large hand tools Crimping tools Product Ref.: TBM8S • Large hand tool with interchangeable dies • For Color-Keyed® copper tube lugs and splices from: 8 AWG to 500 kcmil (= 8.4 to 253.4 mm2 ) in the case of copper cables • Incorporates the Shure-Stake™ mechanism: once the pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle, ensuring a correct crimp every time • Furnished complete with carrying case and 8 installing dies (Product ref. 13461, 13462, 13463, 13464, 13465, 13466, 13467, 13468) • Dies are colour-coded and die-code embossed • Tool length: 650 mm • Weight: 9.3 kg Product Ref.: TBM8 • Same specifications as Product Ref. TBM8S but does not incorporate the Shure-Stake™ mechanism Dies for TBM8 and TBM8S • Multi-nest dies, to cover a wire size range from: 8 AWG to 500 kcmil (= 8.4 to 253.4 mm2) in the case of copper cables • Each nest is colour-coded and die-code embossed TBM8 and TBM8S die selection chart Die Product Ref. 13461 13462 13463 13465 13466 13467 13468 Nest identification colour-code Nest identification die-code Copper wire size USA Copper wire size conversion to metric cross-section [mm2] Red Blue 21 24 8 AWG 6 AWG 8.4 13.3 Grey Brown Green 29 33 37 4 AWG 2 AWG 1AWG 21.1 33.6 42.4 Pink Black Orange Violet Yellow White Red Blue Brown 42H 45 50 54H 60 66 71H 76 87H 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 53.5 57.4 85.0 107.2 126.7 152.0 177.3 202.7 253.4 Note: 1 other die (Product Ref. 13464) is available, but for aluminium wire sizes only 392 Thomas & Betts • www.tnb-europe.com 5.2 Hydraulic tools Crimping tools Product Ref.: TBM14M • Self-contained hydraulic hand tool with colour-coded interchangeable dies • For Color-Keyed® copper tube lugs and splices from: 6 to 450 mm² • Incorporates the Shure-Stake™ mechanism: once the pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle, ensuring a correct crimp every time • Swiveled “C”- shaped head rotates 180° • Complete with carrying case • Weight: 6.8kg • Output pressure: 14 ton Product Ref.: TBM15i • Hydraulic tool head with interchangeable dies • For Color-Keyed® copper tube lugs and splices from: 6 to 500 mm2 • New longer, slimmer profile allows easier access into tight spaces • Wider jaw opening eases crimping of larger connectors • Available with an insulated head • Supplied in a carrying case in steel • Dies to be ordered separately • Output Force: 15 tons (nominal) • Operating Pressure: 10,000 psi (nominal) = 690 bar • Tool weight: 7 kg (without dies) TBM14M and TBM15i die selection chart Die Product Ref. Nest identification colour-code Nest identification die-code Copper wire size USA Copper wire size conversion to metric cross-section [mm2] 8 AWG 6 AWG 4 AWG 8.4 13.3 21.1 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1000 kcmil 33.6 42.4 53.5 57.4 85.0 107.2 126.7 152.0 177.3 202.7 253.4 304.0 354.7 380.0 506.7 15520 15522 15527-CK Red Blue Grey 21 24 29 15528 15513-CK 15508 15526 15530 15511 15510-CK 15534 15514-CK 15512 15506 15611 15505 15515-CK 15603 Brown Green Pink Black Orange Violet Yellow White Red Blue Brown Green Pink Black – 33 37 42H 45 50 54H 60 66 71H 76 87H 94H 99H 106H 125H Thomas & Betts • www.tnb-europe.com 393 5.2 Smart tools Crimping tools • The SMART tools are designed to give you a uniform high quality compression connection over a wide connector range • It easily installs copper and aluminium lugs from 6 mm2 to 400 mm2 without changing dies • With its built-in intelligence, the tool will sense the barrel diameter and apply the correct amount of compression force • Die selection mistakes are virtually eliminated • The tool embosses a T&B mark on the connector for positive verification that the correct tool was used • Tools are made from forged steel, suited to bench or fieldwork. Their “C”-shaped heads, light weight and compact size make them easy to use in almost any application Product Ref.: TBM8-750 • Hydraulic remote tool head • For aluminium and copper lugs from the Color-Keyed® line from 6 to 400 mm2 • Operates on standard 10,000 psi (= 690 bar) hydraulic pumps • Length: 368 mm • Weight: 4kg • Output pressure: 12 ton • Coupler: Pioneer, female Product Ref.: TBM8-750M-1 • Self-contained hydraulic tool • For aluminium and copper lugs from the Color-Keyed® line from 6 to 400 mm2 • Length: 538 mm • Weight: 5.9kg • Output pressure: 12 ton • Operating pressure: 9800 psi = 676 bar 394 Thomas & Betts • www.tnb-europe.com 5.2 Tool and die selection chart Crimping tools USA Copper wire size Conversion to metric cross-section [mm2] Nest identification colour-code Nest identification die-code TBM8 TBM8S die product references TBM5 TBM5-S die product references TBM14M TBM15i die product references 8 AWG 8.4 Red 21 13461 13454 15520 6 AWG 4 AWG 2 AWG 13.3 21.1 33.6 Blue Grey Brown 24 29 33 13461 13461 13461 13454 13454 13454 15522 15527-CK 15528 1 AWG 1/0 AWG 42.4 53.5 Green Pink 37 42H 13462 13462 13455 13455 15513-CK 15508 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 57.4 85.0 107.2 126.7 152.0 177.3 202.7 253.4 304.0 Black Orange Violet Yellow White Red Blue Brown Green 45 50 54H 60 66 71H 76 87H 94H 13462 13462 13463 13463 13465 13466 13467 13468 13455 13455 13456 13456 15526 15530 15511 15510-CK 15534 15514-CK 15512 15506 15611 700 kcmil 750 kcmil 1000 kcmil 1500 kcmil 354.7 380.0 506.7 760.1 Pink Black – – 99H 106H 125H 2000 kcmil 1013.4 Black 15505 15515-CK 15603 For American cable size conversion, see table page 427 Note: This table is based on sizes of copper cable. In the case of aluminium cables, the correspondence between the cable size and the connector colour code (and therefore the appropriate die) may be different. Please contact your Sales Office for more information on the different possibilities of applications. 395 Thomas & Betts • www.tnb-europe.com 5.3 Dragon Tooth ® Insulation piercing connectors to splice, tap and terminate magnet wire 396 Thomas & Betts • www.tnb-europe.com 5.3 TERMINATION SYSTEMS 5.1 STA-KON® - CRIMP TERMINALS 338 5.2 COLOR-KEYED® - POWER CABLE CONNECTORS 382 5.3 DRAGON TOOTH® - MAGNET WIRE TERMINALS 396 Insulation piercing connectors 400 Overview 400 Splices 401 Ring terminals 408 Fork terminals 413 Disconnect terminals 414 Taps 416 Modular connectors 417 Washers 419 Crimping tools 420 Hand tools 420 Air-operated tools 421 Auto-feed tools for connectors on strip 422 Hydraulic tools 423 Connectors, tool and die selection chart 425 5.4 SHIELD-KON® - SHIELDED CABLE CONNECTORS 428 397 Thomas & Betts • www.tnb-europe.com 5.3 Dragon Tooth ® The insulation piercing connector 398 The Dragon Tooth® insulation piercing connectors for In the conventional methods, different techniques are used to magnet wire penetrate the insulation and oxide layers to remove the insulating varnish: scratching, brushing, burning-off, make a reliable electrical contact, eliminating the need for dissolving. These methods are all costly and time consuming, and stripping, brazing, welding or other methods of joining they generally lead to a risk of damage to the conductors and to magnet wire. a risk of injury of the operator. Health and environmental considerations can also be an issue. Thomas & Betts • www.tnb-europe.com 5.3 Dragon Tooth® Insulation piercing connectors to splice, tap and terminate magnet wire The tough, high temperature insulation on magnet wire used by magnet wire connections, Thomas & Betts offer the insulation electrical motor and transformer manufacturers creates problems piercing Dragon Tooth® compression connector. in splicing and terminating. The durability of magnet wire insulation has made dip-soldering or brazing extremely difficult without The result is a gas-tight, permanent connection with an excep- stripping the insulation. tionally low contact resistance, capable of maintaining contact integrity throughout the life of the connection. Another splicing and terminating challenge involves the use of Dragon Tooth® connectors transform the perpendicular compres- aluminium for magnet applications. A manufacturer connecting sion force, which would normally contribute to conductor creep, aluminium magnet wire to copper is faced with the problem of into distributive forces that effectively resist cold flow. the different coefficients of thermal expansion of the two metals, galvanic corrosion, cold flow and the rapid formation of oxide film These connectors are made of copper alloy, tin plated, with a on the wire surface. number of teeth on the inner surface. When the connector is compressed onto an insulated magnet wire, the sharp hardened Thomas & Betts offer a solution for a highly reliable connection teeth penetrate the insulation and the oxide and bite into the method for magnet wire, which eliminates welding, no longer re- conductor. An electrically sound, low-resistance connection is quires removal of insulation and which can be installed in seconds. established as a result of the combination of high pressures at the No special operator skills are needed. The connector and matching tip and edges of the teeth and the sliding action between the tooling do the entire job. To meet the essential requirements of teeth and the conductor Thomas & Betts • www.tnb-europe.com 399 5.3 Overview Insulation piercing connectors Thomas & Betts Dragon Tooth® connectors and installing tools are designed to splice, tap and terminate copper magnet wire from 32 AWG to 460,000 CMA (0,03 to 120 mm2) and aluminium magnet wire from 20 AWG to 460,000 CMA (0,5 to 120 mm2) in motor and transformer applications. Splice • Can be installed in seconds • Requires minimal training for installation. • Made of copper alloy, tin plated, with a number of teeth on the inner surface • Splices and taps have an open side permitting easy access to wire and makes internal coil tapping possible (mid-span tapping and splicing) • For aluminium to copper, aluminium to aluminium, or copper to copper magnet wire connections • Ring terminals with bolt holes to accommodate M3 through M12 studs • Male and female 6.35 mm x 0.8 mm disconnects • Splices and fork terminals accommodate wire sizes 24 AWG (0.21 mm2) to 12 AWG (3.3 mm2) in a variety of combinations, including combining magnet wire with stripped wire lead. For solid or stranded wire 20 AWG (0.52 mm2) to 4/0 AWG (107.2 mm2) • Larger connectors accommodate circular mil range from 50,000 to 460,000 CMA (25 to 120 mm2) • Transition washers with teeth to penetrate aluminium and copper oxides, enabling copper to aluminium connections to be made in a bolted joint without the use of inhibiting compounds Transition washers also accommodate the difference in thermal expansion between copper and aluminium, and enhance the efficiency of bolted grounding connections • Connector and matching tooling do the entire job Parallel Splice How to select a connector 1. Define the total cross-section (CMA) of the conductors Tap 2. In the Ordering Information tables, refer to either Round Wire column, or Rectangular column, depending on the type you are using, and check any limitations, (such as max. wire i.e. width/height). If there are limitations, you may have to make a selection from next larger size. 3. Select the appropriate tool and die Formula for calculating Circular Mil Area (CMA) For square or rectangular wire: Thickness x Width x 1.273 x 106 = CMA (for dimensions in inch) Thickness x Width x 1.973 x 103 = CMA (for dimensions in mm) 400 Termination For round wire: Diameter2 x 106 = CMA (for diameter in inch) Diameter2 x 1.55 x 103 = CMA (for diameter in mm) Thomas & Betts • www.tnb-europe.com 5.3 Splices Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 220004 220001 220006 220002-TB A Dimensions D E* Combined wire size Rectangular wire range Thickness Width min - max min - max [mm] [mm] Tooling [mm2] Round wire range min - max [mm] [mm] [mm] [mm] 4.7 8.7 2.8 4.4 0.8 2.4 0.23 - 0.87 0.64 - 3.30 0.20 - 1.00** 0.40 - 1.45** – 0.60 - 1.00 – 0.60 - 2.30 13676A 13678 11.9 8.7 6.4 6.4 2.4 2.4 1.30 - 6.24 1.00 - 3.30 1.30 - 2.05 0.50 - 1.40** 1.30 - 2.05 0.50 - 1.00 1.30 - 4.10 0.50 - 2.30 13696 13679 * Reference dimension (crimped height): see installing die illustration for gauging ** Not recommended for aluminium magnet wire finer than 0.4 mm2 Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 401 Thomas & Betts • www.tnb-europe.com 5.3 Splices Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. [mm] [mm] [mm] [mm2] Round wire range min - max [mm] 22L004 22L001 22L002 3.8 8.1 8.1 2.8 4.1 6.4 1.3 2.5 2.5 0.23 - 0.87 0.20 - 2.10 1.00 - 3.30 0.20 - 1.00** 0.50 - 1.45** 0.50 - 1.40** – 0.50 - 1.25 0.50 - 1.25 – 0.50 - 2.50 0.50 - 2.80 ERG1804 ERG1801 ERG1802 22L006 22L008 22L009 11.5 17.8 17.8 6.4 12.7 14 3.3 3.8 5.6 1.30 - 6.24 6.50 - 15.50 18.30 - 43.60 1.30 - 2.05 1.00 - 1.30 1.30 - 2.58 1.30 - 1.50 1.00 - 1.60 2.00 - 4.60 1.30 - 4.10 1.60 - 9.53 2.00 - 9.50 ERG1806 – – A Dimensions D E* Combined wire size Rectangular wire range Thickness Width min - max min - max [mm] [mm] Tooling Hand tool Power tool*** 11903A 11904A 13500 13100A, 13400 TBM15i * Reference dimension (crimped height): see installing die illustration for gauging ** Not recommended for aluminium magnet wire finer than 0.4 mm2 *** Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 402 Thomas & Betts • www.tnb-europe.com 5.3 Splices Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 210214S 204210S A Dimensions D E* Combined wire size [mm] [mm] [mm] [mm2] Round wire range min - max [mm] 15.9 17.5 9.5 13.5 4.3 6.3 2.00 - 10.52 5.20 - 26.60 1.63 (a) - 2.58 2.05 (b) - 6.54 (c) Rectangular wire range Thickness Width min - max min - max [mm] [mm] 2.00 - 2.30 2.50 - 4.10 2.00 - 4.57 2.50 - 6.35 Tooling 13100A, 13400 TBM15i * Reference dimension (crimped height): see installing die illustration for gauging (a) Four wires max (b) Six wires max (c) Crimping dies may not bottom. Connector height will depend on number and sizes of wires in barrel. Pump must deliver 9800 PSI minimum Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 403 Thomas & Betts • www.tnb-europe.com 5.3 Splices Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 204210SH A Dimensions D E* Combined wire size [mm] [mm] [mm] [mm2] Round wire range min - max [mm] 17.5 13.5 11.9 (5.20 - 26.60) x2 2.05 (a) - 6.5 (b) Rectangular wire range Thickness Width min - max min - max [mm] [mm] 2.5 - 4.1 2.5 - 6.6 Tooling 13100A, 13400 TBM15i * Reference dimension (crimped height): see installing die illustration for gauging (a) Six wires max each barrel (b) Conductors larger than 13 mm2 require special dies Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 404 Thomas & Betts • www.tnb-europe.com 5.3 Splices Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 22L009H A Dimensions D E* Combined wire size [mm] [mm] [mm] [mm2] Round wire range min - max [mm] 17.8 13.8 9.7 (18.25 - 33.5) x 2 1.3 - 4.6 Rectangular wire range Thickness Width min - max min - max [mm] [mm] 2.0 - 4.5 2.0 - 9.7 Tooling 13100A, 13400 TBM15i * Reference dimension (crimped height): see installing die illustration for gauging Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 405 Thomas & Betts • www.tnb-europe.com 5.3 Splices Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 220015 220019** 220023 A Dimensions D E* Combined wire size [mm] [mm] [mm] [mm2] 38.1 38.1 44.5 22.5 22.5 22.5 (a) (a) (a) 25 - 58 55 - 88 55 - 115 Rectangular wire range Thickness Width min - max min - max [mm] [mm] 2.5 - 4.4 4.4 - 8.3 4.4 - 8.3 7.6 - 15.9 7.6 - 15.9 7.6 - 15.9 Tooling 13100A TBM15i * Reference dimension (crimped height): see installing die illustration for gauging ** Not UL recognised (a) Crimping dies may not bottom. Connector height will depend on number and sizes of wires in barrel. Pump must deliver 9.800 psi min. Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 406 Thomas & Betts • www.tnb-europe.com 5.3 Splices Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic Product Ref. 314118S A Dimensions D E* Combined wire size [mm2] Round wire range min - max [mm] Rectangular wire range Thickness Width min - max min - max [mm] [mm] [mm] [mm] [mm] 16.0 9.7 3.3 1.65 - 6.25 1.45 - 1.83 1.27 - 1.52 1.27 - 4.57 * Reference dimension (crimped height): see installing die illustration for gauging Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications Tooling 13100A, 13400, TBM15i Splices Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic Product Ref. 220016 220020 220024 E9809 A Dimensions D E* Combined wire size [mm] [mm] [mm] [mm2] 79.5 79.5 92.2 22.5 22.5 22.5 (a) (a) (a) (25.0 - 58.0) x 2 (55.0 - 88.6) x 2 (55.0 - 116.0) x 2 * Reference dimension (crimped height): see installing die illustration for gauging Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications Rectangular wire range Thickness Width min - max min - max [mm] [mm] 2.5 - 4.4 2.5 - 4.4 2.5 - 4.4 7.6 - 15.9 7.6 - 15.9 7.6 - 15.9 13100A TBM15i (a) Crimping dies may not bottom Connector height will depend on number and sizes of wires in barrel Pump must deliver 9800 PSI minimum NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. Thomas & Betts • www.tnb-europe.com Tooling 407 5.3 Ring terminals Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. USA Stud size** Dimensions C D A B [mm] [mm] [mm] E* Combined wire size [mm] [mm] [mm2] Round wire range min - max [mm] Rectangular wire range Thickness Width min - max min - max [mm] [mm] 210219 210217 210216 8 10 1 /4 9.5 9.5 9.5 14.3 14.3 14.3 31.0 31.0 31.0 10.3 10.3 10.3 4.3 4.3 4.3 2.1 - 10.5 2.1 - 10.5 2.1 - 10.5 1.63 (a) - 2.58 1.63 (a) - 2.58 1.63 (a) - 2.58 2.0 - 2.3 2.0 - 2.3 2.0 - 2.3 2.0 - 4.5 2.0 - 4.5 2.0 - 4.5 204217 204212 314125*** 10 1 /4 10 13.5 13.5 9.7 15.5 15.5 14.2 40.1 40.1 31.0 12.7 12.7 10.3 6.4 6.4 6.9 5.2 - 26.6 5.2 - 26.6 1.7 - 6.2 2.05 (b) - 6.5 (c) 2.05 (b) - 6.5 (c) 1.45 - 1.83 2.5 - 4.1 2.5 - 4.1 1.27 - 1.52 2.5 - 6.35 2.5 - 6.35 1.27 - 4.57 314123*** 1 9.7 14.2 35.7 10.3 6.9 1.7 - 6.2 1.45 - 1.83 1.27 - 1.52 1.27 - 4.57 /4 Tooling 13100A 13400 TBM15i (a) Four wires max (b) Six wires max (c) Conductors larger than 13 mm2 require special dies * Reference dimension (crimped height): see installing die illustration for gauging ** USA stud size: see page 427 for metric conversion *** Not UL recognised Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications 408 NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. Thomas & Betts • www.tnb-europe.com 5.3 Ring terminals Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 210214-1 210214-2 210214-3 USA Stud size** 1 /4 /16 3 /8 5 Dimensions C D E* Combined wire size [mm] [mm] [mm2] Round wire range min - max [mm] 35.7 35.7 35.7 17.5 17.5 17.5 4.3 4.3 4.3 2.0 - 10.5 2.0 - 10.5 2.0 - 10.5 1.6 (a) - 2.58 1.6 (a) - 2.58 1.6 (a) - 2.58 2.0 - 2.3 2.0 - 2.3 2.0 - 2.3 2.0 - 4.6 2.0 - 4.6 2.0 - 4.6 A B [mm] [mm] [mm] 9.5 9.5 9.5 14.3 14.3 14.3 Rectangular wire range Thickness Width min - max min - max [mm] [mm] 204210-1 204210-2 204210-3 1 /4 5 /16 3 /8 13.5 13.5 13.5 15.5 15.5 15.5 40.1 40.1 40.1 20.6 20.6 20.6 6.3 6.3 6.3 5.2 - 26.6 5.2 - 26.6 5.2 - 26.6 2.05 (b) - 6.5 (c) 2.05 (b) - 6.5 (c) 2.05 (b) - 6.5 (c) 2.5 - 4.1 2.5 - 4.1 2.5 - 4.1 2.5 - 6.6 2.5 - 6.6 2.5 - 6.6 204210-5 1 13.5 15.5 40.1 20.6 6.3 5.2 - 26.6 2.05 (b) - 6.5 (c) 2.5 - 4.1 2.5 - 6.6 /2 Tooling 13100A 13400 TBM15i (a) Four wires max (b) Six wires max (c) Conductors larger than 13 mm2 require special dies * Reference dimension (crimped height): see installing die illustration for gauging ** USA stud size: see page 427 for metric conversion Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. Thomas & Betts • www.tnb-europe.com 409 5.3 Ring terminals Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 204210-1H 204210-3H USA Stud size** 1 /4 /8 3 Dimensions C D A B [mm] [mm] [mm] 13.5 13.5 15.5 15.5 40.1 40.1 E* Combined wire size [mm] [mm] [mm2] Round wire range min - max [mm] 20.6 20.6 11.9 11.9 (5.2 - 26.6) x 2 (5.2 - 26.6) x 2 2.05 (b) - 6.54 (c) 2.05 (b) - 6.54 (c) Rectangular wire range Thickness Width min - max min - max [mm] [mm] 2.5 - 4.1 2.5 - 4.1 2.5 - 6.6 2.5 - 6.6 Tooling 13100A,13400 TBM15i (b) Six wires max (c) Conductors larger than 13 mm2 require special dies * Reference dimension (crimped height): see installing die illustration for gauging ** USA stud size: see page 427 for metric conversion Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 410 Thomas & Betts • www.tnb-europe.com 5.3 Ring terminals Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. USA Stud size** A B [mm] [mm] Dimensions C D E* Combined wire size [mm] [mm] [mm] [mm2] Rectangular wire range Thickness Width min - max min - max [mm] [mm] 220017 220018 220021 (b) 220022 (b) 3 /8 /2 3 /8 1 /2 22.4 22.4 22.4 22.4 38.1 38.1 38.1 38.1 70.1 70.1 70.1 70.1 26.9 26.9 26.9 26.9 (a) (a) (a) (a) 25.3 - 58.2 25.3 - 58.2 55.7 - 88.7 55.7 - 88.7 2.5 - 4.4 2.5 - 4.4 4.4 - 6.4 4.4 - 6.4 7.6 - 15.9 7.6 - 15.9 7.6 - 15.9 7.6 - 15.9 220025 220026 3 22.4 22.4 38.1 38.1 70.1 70.1 26.9 26.9 (a) (a) 55.7 - 116.8 55.7 - 116.8 4.4 - 8.3 4.4 - 8.3 7.6 - 15.9 7.6 - 15.9 1 /8 /2 1 Tooling 13100A TBM15i (a) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9.800 psi min. (b) Not UL approved * Reference dimension (crimped height): see installing die illustration for gauging ** USA stud size: see page 427 for metric conversion Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 411 Thomas & Betts • www.tnb-europe.com 5.3 Ring terminals Insulation piercing connectors Technical Information Material Plating Colour E9809 Product Ref. USA Stud size** A [mm] B Dimensions C D E* [mm] [mm] [mm] [mm] Combined wire size [mm2] Round wire range min - max [mm] Copper alloy Tin plated Metallic Rectangular wire range Thickness Width min - max min - max [mm] [mm] Tooling Hand Power tool tool 22R061 22R081 22R101 6 8 10 4.1 4.1 4.1 8.1 8.1 8.1 19.8 19.8 19.8 7.6 7.6 7.6 2.5 2.5 2.5 0.2 - 2.1 0.2 - 2.1 0.2 - 2.1 0.51 - 1.45 (a) 0.51 - 1.45 (a) 0.51 - 1.45 (a) 0.51 - 1.27 0.51 - 1.27 0.51 - 1.27 0.51 - 2.54 0.51 - 2.54 0.51 - 2.54 ERG1801 22R086 22R106 8 10 6.4 6.4 11.5 11.5 23.1 23.1 7.6 7.6 3.3 3.3 1.3 - 6.2 1.3 - 6.2 1.29 - 2.05 1.29 - 2.05 1.27 - 2.03 1.27 - 2.03 1.27 - 4.06 1.27 - 4.06 ERG1806 * Reference dimension (crimped height): see installing die illustration for gauging ** USA stud size: see page 427 for metric conversion Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications 11903A 11904A 13500 (a) 0.51 - 0.64 mm diameter and equivalent rectangular wire size, copper only Ring terminals Insulation piercing connectors Technical Information Material Plating Colour Product Ref. USA Stud size** A [mm] 22R146 412 1 /4 6.4 B Dimensions C D E* [mm] [mm] [mm] [mm] 11.5 24.2 10.7 3.3 Combined wire size Copper alloy Tin plated Metallic [mm2] Round wire range min - max [mm] Rectangular wire range Thickness Width min - max min - max [mm] [mm] 1.3 - 6.2 1.29 - 2.05 1.27 - 2.03 1.27 - 4.06 Tooling Hand Power tool tool ERG1806 11903A 11904A 13500 * Reference dimension (crimped height): see installing die illustration for gauging ** USA stud size: see page 427 for metric conversion Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. Thomas & Betts • www.tnb-europe.com 5.3 Fork terminals Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. USA Stud size** A [mm] B Dimensions C D E* [mm] [mm] [mm] [mm] Combined wire size [mm2] Round wire range min - max [mm] Rectangular wire range Thickness Width min - max min - max [mm] [mm] Tooling Hand Power tool tool 22F061 22F081 22F101 6 8 10 4.1 4.1 4.1 8.1 8.1 8.1 19.8 19.8 19.8 7.6 7.6 7.6 2.5 2.5 2.5 0.2 - 2.1 0.2 - 2.1 0.2 - 2.1 0.51 - 1.45 (a) 0.51 - 1.45 (a) 0.51 - 1.45 (a) 0.51 - 1.27 0.51 - 1.27 0.51 - 1.27 0.51 - 2.54 0.51 - 2.54 0.51 - 2.54 ERG1801 22F066 22F086 22F106 6 8 10 6.4 6.4 6.4 11.4 11.4 11.4 23.1 23.1 23.1 7.6 7.6 7.6 3.3 3.3 3.3 1.3 - 6.2 1.3 - 6.2 1.3 - 6.2 1.29 - 2.05 1.29 - 2.05 1.29 - 2.05 1.27 - 2.03 1.27 - 2.03 1.27 - 2.03 1.27 - 4.06 1.27 - 4.06 1.27 - 4.06 ERG1806 11903A 11904A 13500 (a) 0.51 - 0.64 mm diameter and equivalent rectangular wire size, copper only * Reference dimension (crimped height): see installing die illustration for gauging ** USA stud size: see page 427 for metric conversion Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 413 Thomas & Betts • www.tnb-europe.com 5.3 Disconnect terminals Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 22LM01*** 22LM06 Male tab size [mm x mm] [mm] [mm] [mm] [mm] [mm] [mm2] Round wire range min - max [mm] 6.35 x 0.8 6.35 x 0.8 8.1 11.5 0.2 - 2.1 1.3 - 6.2 0.50 - 1.45*** 1.29 - 2.05 A 4.1 6.4 B Dimensions C D 19.3 23.0 6.4 6.4 E* 2.5 3.3 Combined wire size Rectangular wire range Thickness Width min - max min - max [mm] [mm] 0.51 - 1.27 1.27 - 2.03 0.5 - 2.5 1.3 - 4.1 Tooling Hand Power tool tool ERG1801 ERG1806 11903A, 11904A 13500 * Reference dimension (crimped height): see installing die illustration for gauging Use selection chart to determine appropriate die set (pages 425 and 426) *** 0.51 - 0.64 mm diameter and equivalent wire size, copper only Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 414 Thomas & Betts • www.tnb-europe.com 5.3 Disconnect terminals Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 22LF01*** 22LF06 For male tab size [mm x mm] [mm] [mm] [mm] [mm] [mm] [mm2] Round wire range min - max [mm] 6.35 x 0.8 6.35 x 0.8 8.1 11.5 0.2 - 2.1 1.3 - 6.2 0.50 - 1.45*** 1.29 - 2.05 A 4.1 6.4 B Dimensions C D 20.1 23.0 6.4 6.4 E* 2.5 3.3 Combined wire size Rectangular wire range Thickness Width min - max min - max [mm] [mm] 0.51 - 1.27 1.27 - 2.03 0.5 - 2.5 1.3 - 4.1 Tooling Hand Power tool tool 11903A ERG1801 11904A ERG1806 13500 * Reference dimension (crimped height): see installing die illustration for gauging Use selection chart to determine appropriate die set (pages 425 and 426) *** 0.51 - 0.64 mm diameter and equivalent wire size, copper only Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 415 Thomas & Betts • www.tnb-europe.com 5.3 Taps Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. 204T14 204T38 USA Stud size** 1 /4 /8 3 A B Dimensions C D E* [mm] [mm] [mm] [mm] [mm] 41.2 41.2 31.0 31.0 17.8 17.8 12.7 12.7 5.6 5.6 Combined wire size [mm2] Round wire range min - max [mm] 5.2 - 26.6 5.2 - 26.6 2.58 - 4.1 2.58 - 4.1 Rectangular wire range Thickness Width min - max min - max [mm] [mm] 2.3 - 2.9 2.3 - 2.9 2.3 - 8.1 2.3 - 8.1 Tooling 13100A TBM15i * Reference dimension (crimped height): see installing die illustration for gauging ** USA stud size: see page 427 for metric conversion Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 416 Thomas & Betts • www.tnb-europe.com 5.3 Modular connectors Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 Product Ref. A Dimensions D E* Combined wire size** [mm] [mm] [mm] [mm2] Round wire range min - max [mm] 210214MT 16.0 19.1 (a) 10.1 - 53.2 1.8 - 4.62 204210MT 23.8 26.2 (a) 45.6 - 108.9 2.6 - 5.84 Rectangular wire range Thickness Width min - max min - max [mm] [mm] 2.0 - 3.8 (upper half) 6.4 max. (lower half) 2.5 - 6.8 (upper half) 6.4 max. (lower half) 2.0 - 12.4 (upper half) 19.1 max. (lower half) 2.5 - 23.4 (upper half) 26.2 max. (lower half) Tooling 13100A 13400, TBM15i 13400 * Reference dimension (crimped height): see installing die illustration for gauging (a) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9.800 psi min. ** combined wire size is for the whole connector (including upper half and lower half) Use selection chart to determine appropriate die set (pages 425 and 426) Pages 420 to 424 for tooling specifications NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 417 Thomas & Betts • www.tnb-europe.com 5.3 Modular connectors Insulation piercing connectors Technical Information Material Plating Colour Copper alloy Tin plated Metallic E9809 204MT14 204MT38 210MT14 210MT38 Product Ref. 210MT14 210MT38 204MT14 204MT38 USA Stud size* 1 /4 /8 1 /4 3 /8 3 A [mm] B1 [mm] B2 [mm] Dimensions C1 [mm] C2 [mm] D [mm] E [mm] Description 25.4 25.4 25.4 25.4 36.3 36.3 36.8 36.8 52.1 52.1 55.4 55.4 15.9 15.9 23.2 23.2 20.6 20.6 23.2 23.2 28.6 28.6 2.0 2.0 2.5 2.5 Screw-on clip for connectors 210214MT Screw-on clip for connectors 210214MT Screw-on clip for connectors 204210MT Screw-on clip for connectors 204210MT * USA stud size: see page 427 for metric conversion NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 418 Thomas & Betts • www.tnb-europe.com 5.3 Washers Insulation piercing connectors Teeth on the transition washers penetrate aluminium and copper oxides, enabling copper to aluminium connections to be made in a bolted joint without the use of inhibiting compounds. Transition washers also accommodate the difference in thermal expansion between copper and aluminium, and enhance the efficiency of bolted grounding connections. Technical Information Material Plating Colour Product Ref. Copper alloy Tin plated Metallic USA stud size* Metric equivalent stud size FPW14 1/4 FPW516 FPW38 FPW12 FPW58 5/16 3/8 1/2 5/8 A [mm] B [mm] Recommended installing torque [Nm] M6 6.9 17.3 5.5 - 9 M8 M10 M14 M16 8.6 10.9 14.2 17.3 25.4 25.4 31.8 35.6 14 - 18 18 - 27 44 - 61 61 - 82.5 * USA stud size: see page 427 for metric conversion Plain steel washer Steel bolt & nut Transition washer Lug or bus bar Lug or bus bar Plain steel washer Thomas & Betts • www.tnb-europe.com 419 5.3 Hand tools Crimping tools These manually operated tools are suitable for prototyping and limited production usage. They are equipped with a Shure-Stake™ mechanism, which requires full closure of the dies before release. Appropriate to crimp butt splices, parallel splices, taps and terminations. Dies are self-contained. Product Ref. ERG811 and ERG18XX series • Ergonomic fixed die tool • Incorporates the ergonomically designed Comfort Crimp™ tool handles which distribute the force more evenly across the hand • Shure-Stake™ mechanism ensures a complete crimp cycle before the tool releases • Rubberised thermoplastic handles combine maximum friction with a soft, comfortable feel that reduces muscle tension • Two-piece movable die nest provides easy connector removal Product Ref. ERG1801 ERG1802 ERG1804 ERG1806 ERG811 Tool gauging [mm] Connector 1.75 max. 1.93 max. 0.86 max. 2.41 max. 2.62 max. 22,F,L,R-1 Series 22L002 22L004 22,F,L,R-6 Series 214420 420 Thomas & Betts • www.tnb-europe.com 5.3 Air-operated tools Crimping tools Product Ref. 11903A and 11904A This pneumatic operated hydraulic crimping tool is available in hand or foot actuated models, with open “C” yoke design. • The 3 interchangeable dies can crimp the 22xxx1, 22xxx2 and 22xxx6 series terminals and need to be ordered separately • Product Ref. 11903A: hand-actuated tool (also requires one Product Ref. 11913 air hose). • Product Ref. 11904A: foot-actuated tool (also requires two Product Ref. 11913 air hoses and one Product Ref. 11930 foot valve). • Material: Steel with backed enamel paint finish • Overall length: 276 mm • Diameter: 57 mm • Operating Pressure: 90 - 100 PSI (6.2-6.9 bar) • Weight: 1.4 kg Accessories • Product Ref. 11913: 2.43 m long air hose with 1/4 NPT male & female fittings • Product Ref. 11930: foot valve for 11904A Product Ref.: 13500 • Heavy-duty air operated tool installs a wide range of Dragon Tooth® connectors. • High-speed installation • 3 interchangeable dies to be ordered separately • Bench mounted for stability and operator control • Compact size, all metallic construction • Includes hoses, foot pedal and air treatment system • Equipped with Shure-Stake™ mechanism ensuring full crimp cycle before release • Height: 305 mm • Base: 203 mm x 203 mm • Weight: 7.7 kg • Operating Pressure: (85 - 90 PSI) 5.9-6.2 bar 11903A, 11904A and 13500 die selection chart Product Ref. 13201 13202 13206 Colour code Connector Pink Brown Yellow 22XXX1 SERIES 22XXX2 SERIES 22XXX6 SERIES Die gauge max. min. [mm] [mm] 1.68 1.83 2.29 1.57 1.73 2.18 421 Thomas & Betts • www.tnb-europe.com 5.3 Auto-feed tools for connectors on strip Crimping tools Pneumatic bench mounted foot operated tool for crimping copper or aluminium magnet wire and copper lead wire, not solder dipped or bonded. • Operates on min. 85 psi, 6.0 bar air supply • Foot pedal contains T&B Shure-Stake™ control mechanism which ensures a full compression each time • Insulation piercing connectors are fed on a continuous reel mounted strip • Dies are self-contained. Includes foot valve, hoses and air treatment system Product Ref. Connector product ref. Connector qty per reel Tool weight [kg] Tool width [mm] Tool depth [mm] Tool height [mm] 13676A 13678 13679 220004 220001 220002-TB 9000 3000 3000 8.6 12.7 12.7 127 152 152 356 457 457 279 356 356 13696 220006 2500 14.5 152 457 406 See page 401 for more information about the connectors on strip. 422 Thomas & Betts • www.tnb-europe.com 5.3 Hydraulic tools Crimping tools Product Ref.: 13100A • • • • • • • 14 Ton hydraulic head Output: 14 tons (nominal) Hydraulic operating pressure: 10,000 psi max., 690 bar Length (with coupling): 292 mm Width: 108 mm Weight (without dies): 4.5 kg Dies delivered separately Product Ref.: TBM15i • • • • • • • • • 15 Ton hydraulic head New longer, slimmer profile allows easier access into tight spaces Wider jaw opening eases crimping of larger connectors Available with an insulated head Supplied in a carrying case in steel Output force: 15 tons (nominal) Operating pressure: 10,000 psi (nominal), 690 bar Weight: 7 kg (without dies) Dies delivered separately 13713 Installing dies for 13100A and TBM15i tool heads • Material: alloy steel • For the TBM15i, the 15500TB adapter is required • The die Nr 13713 is for the TBM15i tool head only (no adapter required) • The die Nr 13713B is for the 13100A tool head only 15500-TB Adapter TBM15i 13100A and TBM15i die selection chart Product Ref. Colour code For connector Gauge max. [mm] Gauge min. [mm] 13670B 13671B 13673B Red Blue Green 210xxx series 204xxx series 204xxxH series 4.42 6.25 11.94 4.11 5.94 11.79 13681B 13683B 13684B 13686B 13689B 13713 13713B Yellow White Yellow Orange Purple 210214MT 22L008 22L009 22L009H 204Txx series 220015 to 220026 220015 to 220026 4.47 2.84 4.93 9.50 5.18 2.79 2.92 4.17 2.46 4.55 9.12 4.80 2.03 2.16 13670B, 13671B, 13673B 13681B 13683B, 13684B, 13686B 13689B 13713 13713B 423 Thomas & Betts • www.tnb-europe.com 5.3 Hydraulic tools Crimping tools Product Ref.: 13400 • • • • • • • 12 Ton hydraulic head Output: 12 tons (nominal) Hydraulic operating pressure: 10.000 psi max., 690 bar Length (with coupling): 368 mm Width: 84 mm Weight (without dies): 6.8 kg Dies delivered separately Installing dies for 13400 • Material: alloy steel 13400 die selection chart Product Ref. Colour code For connector Gauge max. [mm] Gauge min. [mm] 13670A 13671A 13673 13681 Red Blue Green Yellow 210xxx series 204xxx series 204xxxH series 210214MT 4.42 6.25 11.94 4.47 4.11 5.94 11.79 4.17 13682 13683 Brown White 204210MT 22L008 7.65 A: 2.74 B: 3.10 7.34 A: 2.59 B: 2.90 13684 13685 13686 Yellow Black Orange 22L009 314xxx series 22L009H 4.83 3.45 9.37 4.65 3.15 9.22 13670A, 13671A, 13673, 13683, 13684, 13685 13681, 13682 13686 424 Thomas & Betts • www.tnb-europe.com 5.3 Connectors, tool and die selection chart Crimping tools Hand tools (fixed die) Pneumatic tools 11903A, 11904A 13500 Auto-feed tool for magnet wire on strip 14 ton hydraulic head 13100A 12 ton hydraulic head 13400 15 ton hydraulic head TBM15i TOOL – DIE – TOOL – DIE – DIE 13682 DIE + ADAPTOR – 204210S 204210SH 204210-1 – – – – – – – – – 13671B 13673B 13671B 13671A 13673 13671A 13671B with 15500TB 13673B with 15500TB 13671B with 15500TB 204210-1H 204210-2 – – – – – – 13673B 13671B 13673 13671A 13673B with 15500TB 13671B with 15500TB 204210-3 204210-3H 204201-5 204211 204212 204217 204MT14 204MT38 204T14 – – – – – – – – – – – – – – – – – – – – – – – – – – – 13671B 13673B 13671B 13671B 13671B 13671B – – 13689B 13671A 13673 13671A 13671A 13671A 13671A – – – 13671B with 15500TB 13673B with 15500TB 13671B with 15500TB 13671B with 15500TB 13671B with 15500TB 13671B with 15500TB – – 13689B with 15500TB 204T38 210214MT 210214S 210214-2 – – – – – – – – – – – – 13689B 13681B 13670B 13670B – 13681 13670A 13670A 13689B with 15500TB 13681B with 15500TB 13670B with 15500TB 13670B with 15500TB 210214-3 210216 210217 – – – – – – – – – 13670B 13670B 13670B 13670A 13670A 13670A 13670B with 15500TB 13670B with 15500TB 13670B with 15500TB 210219 210MT14 210MT38 – – – – – – – – – 13670B – – 13670A – – 13670B with 15500TB – – 214420 220001 220002-TB 220004 220006 220015 220016 ERG811 – – – – – – 11956 – – – – – – – 13678 13679 13676A 13696 – – – – – – – 13713B 13713B – – – – – – – – – – – – 13713 13713 220017 220018 220019 – – – – – – – – – 13713B 13713B 13713B – – – 13713 13713 13713 220020 220021 220022 220023 220024 220025 220026 – – – – – – – – – – – – – – – – – – – – – 13713B 13713B 13713B 13713B 13713B 13713B 13713B – – – – – – – 13713 13713 13713 13713 13713 13713 13713 TERMINALS 204210MT (continued on next page) 425 Thomas & Betts • www.tnb-europe.com 5.3 Connectors, tool and die selection chart Crimping tools Hand tools (fixed die) Pneumatic tools 11903A, 11904A 13500 Auto-feed tool for magnet wire on strip 14 ton hydraulic head 13100A 12 ton hydraulic head 13400 15 ton hydraulic head TBM15i TERMINALS 22F061 TOOL ERG1801 DIE 13201 TOOL – DIE – DIE – DIE + ADAPTOR – 22F066 22F081 22F086 ERG1806 ERG1801 ERG1806 13206 13201 13206 – – – – – – – – – – – – 22F101 22F106 ERG1801 ERG1806 13201 13206 – – – – – – – – 22L001 22L002 22L004 22L006 22L008 22L009 22L009H 22LF01 22LF06 ERG1801 ERG1802 ERG1804 ERG1806 – – – ERG1801 ERG1806 13201 13202 – 13206 – – – 13201 13206 – – – – – – – – – – – – – 13683B 13684B 13686B – – – – – – 13683 13684 13686 – – – – – – 13683B with 15500TB 13684B with 15500TB 13686B with 15500TB – – 22LM01 22LM06 22R061 22R106 ERG1801 ERG1806 ERG1801 ERG1806 13201 13206 13201 13206 – – – – – – – – – – – – – – – – 22R146 314118S 314123 ERG1806 – – 13206 – – – – – – 13685B 13685B – 13685 13685 – 13685B with 15500TB 13685B with 15500TB 314125 – – – 13685B 13685 13685B with 15500TB 426 Thomas & Betts • www.tnb-europe.com 5.3 Unit conversion tables Crimping tools AWG round wire size to diameter and cross-section Wire size AWG Nominal diameter [inch] Nominal diameter [mm] Crosssection [mm2] CMA circular mils [cmil] 4/0 3/0 2/0 0.4600 0.4096 0.3648 11.684 10.404 9.266 107.219 85.011 67.432 211600 167800 133100 1/0 1 0.3249 0.2893 8.252 7.348 53.488 42.409 2 3 4 5 6 7 8 9 10 0.2576 0.2294 0.2043 0.1819 0.1620 0.1443 0.1285 0.1144 0.1019 6.543 5.827 5.189 4.620 4.115 3.665 3.264 2.906 2.588 11 12 13 14 0.0907 0.0808 0.0720 0.0641 2.304 2.052 1.829 1.628 Nominal diameter [inch] Nominal diameter [mm] Crosssection [mm2] 15 16 17 0.0571 0.0508 0.0453 1.450 1.290 1.151 1.652 1.308 1.040 3260 2580 2050 105600 83690 18 19 0.0403 0.0359 1.024 0.912 0.823 0.653 1620 1290 33.624 26.655 21.149 16.766 13.289 10.551 8.387 6.632 5.262 66360 52620 41740 33090 26240 20820 16510 13090 10380 20 21 22 23 24 25 26 27 28 0.0320 0.0285 0.0253 0.0226 0.0201 0.0179 0.0159 0.0142 0.0126 0.813 0.724 0.643 0.574 0.511 0.455 0.404 0.361 0.320 0.519 0.412 0.324 0.259 0.205 0.162 0.128 0.104 0.080 1020 812 640 511 404 320 253 202 159 4.168 3.308 2.627 2.082 8230 6530 5180 4110 29 30 31 32 0.0113 0.0100 0.0089 0.0080 0.287 0.254 0.226 0.203 0.065 0.051 0.040 0.032 128 100 79 64 American bolt sizes Wire size AWG CMA circular mils [cmil] AWG = American Wire Gauge US Bolt size Min. hole diameter [mm] [inch] Matching bolt in metric size 2 4 6 8 10 1/4 2.337 2.946 3.632 4.292 4.978 6.655 0.092 0.116 0.143 0.169 0.196 0.262 M2 M2.5 M3 M4 M4 M6 5/16 3/8 7/16 8.204 9.855 11.506 0.323 0.388 0.453 M8 M8 M10 1/2 5/8 3/4 13.106 16.510 19.685 0.516 0.650 0.775 M12 M16 M18 1 inch2 = 645.16 mm2 1 mm2 = 0.00155 inch2 1 mm2 = 1973.51 cmil 1 inch2 = 1 273 230 cmil 1 cmil = 1 circular mil = 0.0005067 mm2 1 kcmil = 1000 cmil = 0.5067 mm2 427 Thomas & Betts • www.tnb-europe.com 5.4 Shield-Kon ® Solderless connectors for grounding shielded and coaxial cables 428 Thomas & Betts • www.tnb-europe.com 5.4 TERMINATION SYSTEMS 5.1 STA-KON® - CRIMP TERMINALS 338 5.2 COLOR-KEYED® - POWER CABLE CONNECTORS 382 5.3 DRAGON TOOTH® - MAGNET WIRE TERMINALS 396 5.4 SHIELD-KON® - SHIELDED CABLE CONNECTORS 428 One-piece connector 432 Installation methods and procedures 432 Connectors 433 Selection gauge 434 Accessories: the RSK-FLAG connectors 434 Ergonomic hand tools 435 Two-piece connectors - Hexagonal Range 436 Installation methods 437 Connector and die selection 438 Tooling 439 Two-piece connectors - Circular Range 442 Installation method 442 Connector and die selection 443 Tooling 444 429 Thomas & Betts • www.tnb-europe.com 5.4 Shield-Kon ® , the Shield termination solution The Shield-Kon® solution from Thomas & Betts involves a Wherever shielded cables and wires are fitted, there is the problem crimp technique for shield termination on shielded cables, of finding a permanent, repeatable, safe and quick connection of with a proven reliability that has led to a specification for the braided shield. the aeronautical and space technology industry and for Conventional connection methods use soldering, which is more military applications (MIL-F-21608). time-consuming and more expensive, and can often result in damage to the dielectric or to the internal shield conductor caused by heat. Moreover, the use of lead-based soldering methods can be in conflict with the latest European regulations. 430 Thomas & Betts • www.tnb-europe.com 5.4 The reliability of Shield-Kon® terminals has led to a specification for the aeronautical and space technology industry and for military applications (MIL-F-21608). Thomas & Betts offer two solutions: The one-piece Shield-Kon® connector, which is wrapped The two-piece Shield-Kon® connector, which consists of two around the shield during the crimping process. sleeves, between which the shielded braid and the drain This solderless, wraparound connector terminates shielded cable wire are compressed. in seconds with uniform precision. It’s particularly well suited for The Shield-Kon® two-piece shield termination system consists of production work in aircraft, aerospace, and electronic industries two cylindrical sleeves: an inner sleeve with a smaller diameter, where size and weight are of importance. and an outer sleeve that has a larger diameter but is shorter and Once crimped, it provides a compact, lightweight, low-resistance, less hard than the inner sleeve. All inner and outer sleeves are high-strength connection, which meets and exceeds the per- colour-coded according to their size. formance requirements of MIL-F-21608. The conductors of the cable are inserted through the inner sleeve, The connector works equally well on braided, wrapped, or foil whereas the shield (braided or foiled) and the drain wire are shields and has the added advantage of being able to be used as inserted between the two sleeves. The crimp operation is done a mid-span termination. by compressing the outer sleeve with a tool, while the inner sleeve Only four sizes, which can be easily identified by the colour of ensures a mechanical protection to the inner conductors. their insulation, are needed to cover a range of shielding diameters from 1.27 mm to 7.62 mm. Thomas & Betts • www.tnb-europe.com 431 5.4 Installation methods and procedure One-piece connector Installation methods Installation procedures Standard method Insulation 11 mm Use the standard method when the shielded cable or the inner conductors are embedded in a dielectric. Shield Cable Fold-back method 1 Insulation If there is no common dielectric for several interior cables but the gaps are filled by textile threads or Shield Cable something similar, care should be taken to ensure that the insulating thickness of the individual cables is not less than 0.38 mm for PVC, and not less than 0.25 mm for Teflon. If this insulation thickness falls below this value, fold-back method 1 should be used. Mid-Span method Allows installation anywhere along the cable. Insulation Shield Cable Fold-back method 2 Insulation Cable Fold-back method 2 should be used if the cable shield is applied spirally or if a foil shield is being used. Shield 432 Step 1 Prepare shielded wire and drain wire insulation as shown. If two earth wires are required in a Shield-Kon® connection, twist both conductors before insertion into the connector. Shield Jacket Conductors 11 mm Insulation Step 2 Select the appropriate connector Butt insulating jackets against metal edge according to the size of the shielded cable (see page 433). Place the drain wire around the trap hook and the shielded wire into the bottom of the connector. When inserting the shielded cable and grounding wire, care must be taken to ensure that their insulation is overlapped by the connector’s Polyester insulation film. 100% insulation is possible after crimping when the stripped length of outer jacket (visible shielding) is 11 mm maximum. Step 3 Select the appropriate die set for the crimp tool, according to the size of the shielded cable (see page 435) and mount the dies on the tool. Insert the connector (with the shielded cable and the drain wire) between the dies of the tool. Squeeze the tool handles firmly to crimp the connector around the shielding and the drain wire. Connector opening faces away from tool Thomas & Betts • www.tnb-europe.com 5.4 Connectors One-piece connector • • • • • • • • • • • Compact, low profile connector One piece “Wrap-around” design Inventory savings: only 4 sizes Transparent insulation, easily inspected MIL specified MIL-F-21608, industry approved technology NO HEAT OR POWER REQUIRED to install No damage to inner conductor Less installation time required Uniform, precise connection every time Low installed cost Mid-span termination possible, eliminating the need to demount a cable already installed Technical Information Material Plating Insulation Temperature Copper, conform to CDA No. 110 Tin, electro-plated (thickness 3 to 8 m), in accordance with MIL-T-10727A Polyester film, colour coded for size identification -65°C to +125°C Ground wire trap 15.0 - 16.3 mm MIL-F-21608 specifications Voltage drop Insulation dielectric strength Corrosion resistance Pullout strength Vibration 9 mV max. at 1 Ampere after environmental exposure 500 VRMS at 60 Hz for one minute Insulation 2.8 mm 2.8 mm 48 hours in 5% salt fog 67 N min. with 0.25 mm2 drain wire and 85N min. with 0.5 mm² drain wire 0.76 mm double amplitude between 10 and 55Hz for 6 hours on each of two axis Product Ref. Colour Shield diameter range [mm] Acceptable drain wire size** 1.27 - 2.28 1 or 2 pieces 0.25mm2 1000 Red RSK5101 RSK201 100 1000 Blue 2.29 - 3.65 RSK5201 RSK301 Yellow 3.66 - 5.12 RSK5301 RSK401 Green 5.13 - 7.62 1 or 2 pieces 0.25mm2, or 1 piece 0.5mm2 1 or 2 pieces 0.25mm2, or 1 piece 0.5mm2 1 or 2 pieces 0.5mm2, or 1 piece 0.75mm2 100 1000 ERG740 100 500 100 (*) See page 435 for tooling specifications and for die selection (**) Alternatively, a special accessory (RSK-flag) can be used in place of the drain wire, with the yellow and the green connectors Thomas & Betts • www.tnb-europe.com Installation tool* [pieces] RSK101 RSK5401 Quantity 433 5.4 Selection gauge One-piece connector Product Ref.: RSK-LEHRE The choice of the appropriate connector and die set mainly depends on the size of the shielded cable. The selection can be done very quickly with the RSK-LEHRE gauge. 1. Remove the outer jacket from the shielded cable, making the shielding visible 2. Insert this stripped end of the cable into the slots located around the gauge. The correct slot will be found when the cable can slide only in the upper part of the slot. If the cable can slide completely to the bottom of the slot, you should try with the smaller adjacent slot. 3. Once the appropriate slot is found, the corresponding RSK connector is defined by the colour of the strip around the slot, whereas the corresponding die set is given by the number marked below the slot (add prefix “D” to this number) 4. The table on page 433 summarises the different combinations of connector / die set, as well as the size of drain wire that can be used Accessories: the RSK-FLAG connectors One-piece connector • The RSK-FLAG connector is inserted into the one-piece Shield-Kon® connector and replaces the drain-wire • Easy & direct connection of the RSK-FLAG to a piece of earthed equipment thanks to the installation hole • Available in 3 sizes of hole • To be used with the RSK-301 (yellow) or RSK-401 (green) connectors • Material: Electrolytic copper • Plating: Zinc alloy Product Ref. Termination screw size ØA Weight [g/100] Quantity [pieces] RSK-FLAG-B3 RSK-FLAG-B4 RSK-FLAG-B5 M3 M4 M5 75 75 75 1000 1000 1000 434 Thomas & Betts • www.tnb-europe.com 5.4 Ergonomic hand tools One-piece connector Product Ref.: ERG740 • • • • • • • • • Robust construction: metallic frame, partially covered with plastic Dies are easily interchangeable (to be ordered separately) Parallel action crimp Shure-Stake™ mechanism: once pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle Supplied in a plastic case with: 1 tool, 1 bench-mount stand for easier use in volume production, 1 gauge (Product Ref. RSK-LEHRE) for instant selection of the die and the connector to be used Dimensions of tool (L x W x H): 210 x 155 x 25 mm Weight of tool: 470 g Dimensions of plastic case (L x W x H): 245 x 210 x 55 mm Weight of plastic case with content: 930 g Product Ref.: ERG740-01 • Same as ERG740, but in addition, supplied with 4 metal dies (D-101A, D-201D, D-301G, D-401K) • Dimensions of plastic case (L x W x H): 245 x 210 x 55 mm • Weight of plastic case with content: 1200 g Metal Dies for ERG740 • For mass production and medium to high volumes • Made of hardened steel, does not wear • The Product Ref. is engraved on the upper part and on the lower part of the die set and the die is marked with a dot having the same colour as the corresponding connector • Packaging: 1 die set in a cardboard box with Euro slot • Weight: approx. 75 g • Packaging size (L x W x H): 45 x 45 x 70 mm ERG740 die selection chart Product Ref. Colour Shield diameter [mm] For connector D-101A D-101B D-201C D-201D D-201E D-201F D-301G D-301H D-301J D-401K D-401L D-401M D-401N Red 1.27 - 1.79 RSK 101 Red Blue Blue Blue Blue Yellow Yellow Yellow Green Green Green Green 1.80 - 2.28 2.29 - 2.55 2.56 - 3.00 3.01 - 3.34 3.35 - 3.65 3.66 - 4.13 4.14 - 4.71 4.72 - 5.12 5.13 - 5.86 5.87 - 6.36 6.37 - 7.00 7.01 - 7.62 RSK 101 RSK 201 RSK 201 RSK 201 RSK 201 RSK 301 RSK 301 RSK 301 RSK 401 RSK 401 RSK 401 RSK 401 Thomas & Betts • www.tnb-europe.com 435 5.4 Overview Two-piece connector - Hexagonal Range In the “Hexagonal Range” (diameters of dielectric between 1.1 mm and 9.4 mm), the outer sleeve is crimped with a hand tool and the result is a hexagonal-shaped crimp. The choice of the appropriate combination of inner sleeve, outer sleeve and crimp tool / die will depend on the diameter of the dielectric. However, a direct correlation with the diameter of the dielectric is not possible, as several different inner sleeves can be combined with the same outer sleeve (according to the type of shield). With the directions shown below, a measuring instrument (calliper) is all that is required to make the right selection in 3 steps: 1. Selection of the inner sleeve (GSB) • Strip the outer insulator and remove the shield • Measure the maximum value of the diameter of the dielectric (diameter without shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the calliper • Add 0.13 mm to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner sleeve • In the table, select the GSB inner sleeve having this I.D. or the nearest larger I.D 2. Selection of the outer sleeve (GSC) Normal method: • Slide the selected inner sleeve underneath the shield of the cable • Measure the maximum diameter with the shield over the inner sleeve • Add 0.8 mm to the measured value. The sum will give the Inner Diameter (I.D.) of the GSC sleeve • In the table, select the GSC sleeve having this I.D. or the nearest larger I.D. Quick method: In most cases, a quicker method can be used to define the correct GSC outer sleeve: • Once the appropriate GSB inner sleeve is found, the table will give the Outer Diameter (O.D.) of this GSB sleeve • Add 1.5 mm to this O.D. and the sum will give the Inner Diameter (I.D.) of the GSC sleeve • In the table, select the GSC sleeve having this I.D. or the nearest larger I.D. 3. Selection of the die 436 The Product Ref. for the appropriate die is given in the table hereafter, in the same row as the GSC sleeve that has just been defined and in the column of the chosen tool. Thomas & Betts • www.tnb-europe.com 5.4 Installation methods Two-piece connector - Hexagonal Range Three installation methods are possible in the hexagonal range, for a quick, neat and accurately completed termination...at a greatly reduced production cost. Method 1: Standard GSC outer sleeve Outer insulator Method 2: Shielding Method 3: Shielding GSB inner sleeve GSB inner sleeve 12.7 mm 12.7 mm Outer insulator A.After stripping the shield (12.7 mm in length), slip the outer sleeve over the outer insulation. If this is too big, slip the outer sleeve on, after method described in Fig. 3. Outer insulator 25 mm A.After stripping the shield (12.7 mm in length), slip the inner sleeve over the outer insulation. A.After stripping the shield (25 mm in length), slip the inner sleeve over the braided shield B. Widen the braided shield by gently rotating the inner conductor. B. Widen the braided shield by gently rotating the inner conductor. GSB inner sleeve B. Widen the braided shield by gently rotating the inner conductor, then slip the inner sleeve under the braided shield. GSC outer sleeve GSC outer sleeve C.Position the inner sleeve so that about 1.6 mm protrudes beyond the end of the braided shield. C.Fold back the braided shield over the inner sleeve and slip the outer sleeve over the braided shield C.Fold back the braided shield over the inner sleeve and slip the outer sleeve over the braided shield D.Slip the drain wire (0.25–0.5 mm2) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield. D.Slip the drain wire (0.25–0.5 mm2) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield. D.Slip the drain wire (0.25–0.5 mm2) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield. E. Position the outer sleeve and ensure that the ends of all wires in the braided shield and drain wire are covered. Crimp both sleeves with the correct tool and tool die. Finished. E. Position the outer sleeve and ensure that the ends of all wires in the braided shield and drain wire are covered. Crimp both sleeves with the correct tool and tool die. Finished. E. Position the outer sleeve and ensure that the ends of all wires in the braided shield and drain wire are covered. Crimp both sleeves with the correct tool and tool die. Finished. Thomas & Betts • www.tnb-europe.com 437 5.4 Connector and die selection Two-piece connector - Hexagonal Range The Thomas & Betts hexagonal compression (for diameters of dielectric up to 9.4 mm) is a reliable method for grounding, terminating and insulating shielded and coaxial cable. It has literally hundreds of millions of installations in communications, aerospace, electronic, telephone, radio and TV applications. • Material: Hard bronze (inner sleeve), Soft bronze (outer sleeve) • Finish***: Tin plated (per MIL-T-10727A) • Length: 7.9 mm (inner sleeve), 6.4 (outer sleeve) • Standard packaging quantity: 1000 pcs. For 100 pcs packaging, add the code ‘5” in the Product Reference just after the “GSB” or “GSC” code. Example: GSC275 = 1000 pcs packaging, GSC5275 = 100 pcs packaging Product Ref. GSB 438 Colour code Inner Outer diameter [mm] [mm] Product Ref. GSC GSB 046 INNER SLEEVES Silver 1.17 1.90 GSC 101 GSB 058 GSB 063 GSB 071 GSB 080 Yellow Red Green Blue 1.47 1.60 1.87 2.00 2.10 2.23 2.44 2.63 GSC 128 GSC 149 GSC 156 GSC 175 GSB 090 GSB 096 GSB 101 Orange Purple Yellow 2.20 2.44 2.56 2.90 3.02 3.16 GSB 109 GSB 115 GSB 124 Red Silver Green 2.76 2.92 3.14 GSB 128 GSB 134 GSB 149 GSB 156 GSB 165 GSB 175 GSB 187 Silver Orange Blue Red Silver Green Yellow GSB 194 GSB 205 GSB 219 GSB 225 GSB 232 GSB 250 GSB 261 GSB 266 GSB 275 GSB 281 GSB 287 GSB 297 GSB 312 GSB 348 GSB 375 Colour code OUTER SLEEVES Silver Inner Outer diameter [mm] [mm] Hand tool ERG2000KE Nest Hand tool* number WT440/WT540 MIL - Spec. 2.56 3.16 D-419403 DIES 19 4419 Blue Purple Yellow Blue 3.25 3.78 3.96 4.45 3.86 4.54 4.90 5.46 D-419403 D-419403 D-419403 D-419403 00 01 02 03 4400 4401 4402 4403 GSC 187 GSC 194 GSC 199 Orange Red Silver 4.75 4.93 5.05 5.76 5.74 5.97 D-406410 D-406410 D-406410 06 06 06 4406 4406 4406 3.36 3.70 3.68 GSC 205 GSC 219 GSC 225 Yellow Green Purple 5.20 5.56 5.71 6.22 6.35 6.50 D-406410 D-406410 D-406410 08 08 09 4408 4408 4409 3.25 3.40 3.78 3.96 4.20 4.44 4.75 3.86 4.00 4.54 4.90 4.92 5.46 5.76 GSC 232 GSC 261 GSC 275 GSC 281 GSC 287 GSC 297 GSC 312 Orange Yellow Silver Purple Blue Green Yellow 5.90 6.63 6.98 7.14 7.29 7.54 7.92 6.70 7.54 7.77 8.40 8.30 8.50 9.20 D-406410 D-411414 D-411414 D-411414 D-411414 D-411414 D-415417 10 11 12 14 14 14 15 4410 4411-SK 4412 4414 4414 4414 4415 Blue Orange Silver 4.93 5.20 5.56 5.76 6.22 6.35 GSC 327 GSC 348 GSC 359 Silver Orange Purple 8.30 8.84 9.12 9.45 9.98 10.13 D-415417 D-415417 D-450451 16 17 50 4416 4417 5450 Yellow Red Green Blue Silver Orange Yellow Silver Red Purple Orange Blue 5.71 5.90 6.35 6.63 6.75 6.98 7.14 7.29 7.54 7.92 8.84 9.52 6.50 6.70 7.14 7.54 7.54 7.77 8.40 8.30 8.50 9.20 10.20 10.30 GSC 375 GSC 405 GSC 415 GSC 425 GSC 460 GSC 500 Yellow Red Blue Silver Silver Green 9.53 10.28 10.54 10.80 11.68 12.70 10.31 11.50 11.76 12.06 12.95 13.97 D-450451 D-452 D-452 D-454 ERG5456** ERG5457** 51 52 52 54 56 57 5451 5452 5452 5454 5456 5457 * Dies 4419 and 4400 to 4417 are for the hand tool WT440. Dies 5450 to 5457 are for the hand tool WT540 ** Note: Product Ref. ERG-5456 and ERG-5457 are complete hand tools with pre-mounted die set *** For Nickel plated terminals, add suffix NP to the Product Reference. Example: GSB128NP, GSC128NP Thomas & Betts • www.tnb-europe.com 5.4 Tooling Two-piece connector - Hexagonal Range Product Ref.: WT440 and WT540 • MIL-specified parallel action hand tool • A versatile tool, one frame with a selection of interchangeable dies covers the whole range of shield diameters in the Hexagonal Range • Shure-Stake™ mechanism: once pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle • Packaging: box containing 1 frame (dies to be ordered separately) • Length: 203 mm (WT440), 264 mm (WT540) • Weight: 450 g (WT440), 540 g (WT540) Dies for WT440 and WT540 Dies for WT440 tool Dies for WT540 tool • • • • • Interchangeable dies with single nest Hexagonal crimp Material: alloy steel Finish: black oxide 44xx series dies (for WT440 tool): crimping range (outer sleeves): from GSC101 to GSC348 • 54xx series (for WT540 tool): crimping range (outer sleeves): from GSC359 to GSC500 • 54xx series dies are marked with the die number and a colourcoded dot • Go/no-go gauges are available for inspection WT440 and WT540 die selection chart Product Ref. Dim. A across flats (+/- 0.10) [mm] Colour code For connector Go / no-go gauge 4419 4400 4401 4402 2.67 3.25 3.84 4.06 - GSC101 GSC128 GSC149 GSC156 4419-G 4400-G 4401-G 4402-G 4403 4406 4408 4.52 5.00 5.41 - GSC175 GSC187, GSC194, GSC199 GSC205, GSC219 4403-G 4406-G 4408-G 4409 4410 4411-SK 4412 4414 4415 4416 4417 5450 5451 5452 5454 5456 5457 5.54 5.87 6.48 6.81 7.37 7.85 7.98 8.23 8.71 9.12 9.75 10.90 11.53 12.07 Purple Yellow Red Silver Silver Green GSC225 GSC232 GSC261 GSC275 GSC281, GSC287, GSC297 GSC312 GSC327 GSC348 GSC359 GSC375 GSC405, GSC415 GSC425 GSC460 GSC500 4409-G 4410-G 4411-G 4412-G 4414-G 4415-G 4416-G 4417-G 5450-G 5451-G 5452-G 5454-G 5456-G 5457-G Thomas & Betts • www.tnb-europe.com Tooling WT440 WT540 439 5.4 Tooling Two-piece connector - Hexagonal Range Product Ref.: ERG2000KE • Ergonomic hand tool • A versatile tool, one frame with a selection of interchangeable dies covers a wide range of shield diameters in the Hexagonal Range • Most dies have several nests (identified with a number) to allow the crimp of several GSC outer sleeves with the same die set. • Shure-Stake™ mechanism: once pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle • Length: 252 mm, Weight: 460 g • Packaging: cardboard box containing 1 frame (dies to be ordered separately ) Dies for ERG2000KE • • • • • • • • Interchangeable dies (hexagonal crimp), with single or multiple nest Material: alloy steel The dies are marked with the die number Each nest is marked with a number to identify the GSC outer sleeves that can be crimped (see table) Crimping range (outer sleeves): from GSC101 to GSC425 Packaging: 1 die set in a cardboard box with Euro slot Weight: approx. 50 g Packaging size (L x W x H): 45 x 45 x 70mm ERG2000KE die selection chart Product Ref. D-419403 D-406410 D-411414 D-415417 D-450451 D-452 D-454 440 D-419403 Nest nr. 19 00 01 02 03 6 8 9 10 11 12 14 15 16 17 50 51 52 54 For connector GSC101 GSC128 GSC149 GSC156 GSC175 GSC187, GSC194, GSC199 GSC205, GSC219 GSC225 GSC232 GSC261 GSC275 GSC281, GSC287, GSC297 GSC312 GSC327 GSC348 GSC359 GSC375 GSC405, GSC415 GSC425 D-406410 D-411414 Dimension of the nest Gauge dimensions [mm] Ø Go [mm] Ø No-go [mm] HEX 2.68 HEX 3.24 HEX 3.80 HEX 4.03 HEX 4.50 HEX 5.00 HEX 5.36 HEX 5.56 HEX 5.84 HEX 6.46 HEX 6.78 HEX 7.32 HEX 7.74 HEX 7.86 HEX 8.32 HEX 8.66 HEX 9.10 HEX 9.72 HEX 10.88 2.63 3.19 3.75 3.98 4.45 4.95 5.31 5.51 5.79 6.41 6.73 7.27 7.69 7.81 8.27 8.61 9.05 9.67 10.83 2.73 3.29 3.85 4.08 4.55 5.05 5.41 5.61 5.89 6.51 6.83 7.37 7.79 7.91 8.37 8.71 9.15 9.77 10.93 D-415417 D-450451 D-452 D-454 Thomas & Betts • www.tnb-europe.com 5.4 Tooling Two-piece connector - Hexagonal Range Product Ref.: ERG5456 • Fixed die, ergonomic hand tool • Designed to crimp the GSC460 outer sleeve • Shure-Stake™ mechanism: once pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle • Length: 252 mm • Weight: 460 g • Packaging: cardboard box containing 1 tool with pre-mounted die set Product Ref.: ERG5457 • Fixed die, ergonomic hand tool • Designed to crimp the GSC500 outer sleeve • Shure-Stake™ mechanism: once pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle • Length: 252 mm • Weight: 460 g • Packaging: cardboard box containing 1 tool with pre-mounted die set 441 Thomas & Betts • www.tnb-europe.com 5.4 Installation method Two-piece connector - Circular Range The “Circular Range”, for Multiple or Overall shielded cables, refers to larger diameters of dielectric (between 9.5 and 36 mm) and owes its name to the circular shape of the crimp. The Shield-Kon® Connector System for multiple-conductor shielded cable is based on the principle of cold swaging. It uses a two-piece compression connector, which is colour-coded to match the proper die. The connector consists of a hard brass collector inner sleeve (ring) and a soft copper compression outer sleeve (ring). Each set of rings and matching installing die will connect a minimum of 5 shielding braids with one ground wire. The maximum number of braids is limited only by the space between the inner and outer rings. The design advantages are: 1. Positive selection of inner and outer rings and installing die by a complete colour-coded system. 2. A more reliable grounding termination because only one ground wire connection is made - conventional daisy chain jumper method is eliminated. 3. Smaller, more compact bundle is easy to inspect. 4. Only one ground wire is required, however additional ground wires may be used if needed. 5. Smooth insulator protects conductor insulation. 6. With one stroke of the tool, the interlace die will produce a 360° compression uniformly securing all individual shields around the connector. Installation method: 1. After overall insulation is removed to expose shielded cables, each conductor must be freed from the shielding braid. The braid is then folded back until all conductors are freed. 2. Flattened shielding braids are evenly distributed around the periphery of the GSB inner ring. 3. Position the GSC outer ring over the flattened shielding braid, locating it over the centre of the GSB inner ring. Braid may be trimmed even with the edge of the outer compression ring before or after compression. Ground wire or wires may be inserted between the outer ring and the shield prior to compression. 442 Thomas & Betts • www.tnb-europe.com 5.4 Connector and die selection Two-piece connector - Circular Range The choice of the appropriate combination of inner ring, outer ring and crimp tool / die will depend on the overall diameter of the inner conductors (underneath the shield) In the case of the Circular range, there is a direct correlation between the diameter of the inner conductors and the inner and outer rings. With the directions shown below, a measuring instrument (calliper) is all that is required to make the right selection. Selection of the GSB inner ring • Measure the maximum value of the overall diameter of the inner conductors (underneath the flattened shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the calliper • Add 0.13 mm to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner ring • In the table, select the GSB inner ring having this I.D. or the nearest larger I.D Technical Information Inner sleeve Material Finish Length Copper alloy ASTM B135 Electro tin plated (per MIL-T-10727A) 15.2 mm Selection of the GSC outer ring and of the die Technical Information Outer sleeve Once the appropriate GSB inner ring is found, the table hereafter immediately gives the corresponding GSC outer ring and the appropriate die for the 13640 hydraulic head. Material Finish Length Product Ref. GSB Colour code Inner Outer diameter [mm] [mm] Product Ref. GSC GSB 430 GSB 550 INNER SLEEVES Red 10.92 Blue 13.97 12.70 15.75 GSC 590 GSC 710 GSB 670 GSB 810 GSB 920 Silver Brown Green 17.02 20.57 23.37 19.05 22.35 25.40 GSC 840 GSC 1010 GSC 1130 GSB 1040 GSB 1122 GSB 1224 GSB 1353 GSB 1425 Pink Orange Purple Yellow Red 26.42 28.50 31.09 34.37 36.20 28.45 30.28 32.87 36.14 39.24 GSC 1250 GSC 1332 GSC 1440 GSC 1563 GSC 1670 Colour code OUTER SLEEVES Red Blue Copper ASTM B188 Electro tin plated (per MIL-T-10727A) 11.2 mm Inner Outer diameter [mm] [mm] Hydraulic crimp head 13640 MIL-Spec. 14.99 18.03 17.02 20.07 DIES GS590 GS710 Silver Brown Green 21.34 25.65 28.70 23.37 27.61 30.73 GS840 GS1010 GS1130 Pink Orange Purple Yellow Red 31.75 33.83 36.58 39.70 42.42 33.78 35.87 38.61 41.73 44.45 GS1250 GS1332 GS1440 GS1563 GS1670 Standard packaging quantity: 50 pcs 443 Thomas & Betts • www.tnb-europe.com 5.4 Tooling Two-piece connector - Circular Range Product Ref.: 13640 • • • • • • Hydraulic tool head For all 2-piece Shield-Kon® terminals in the circular range Quickly interchangeable steel dies (to be ordered separately) 3.5 ton nominal pressure (output) Pioneer coupling, for quick assembly Requires a 9800 PSI (approx. 676 bar) operating service pressure (input) • Length: 400 mm approx. • Weight: 5.5 kg approx. Dies for 13640 • • • • • • • Interchangeable dies with single nest Circular crimp Material: alloy steel Finish: black oxide Marked with the die number and a colour-coded dot Crimping range (outer sleeves): from GSC590 to GSC1670 Go/no-go gauges are available for inspection 13640 die selection chart Product Ref. Gauge Ø min. max. [mm] [mm] Colour code For connector Go / no-go gauge GS590 14.91 GS710 GS840 GS1010 GS1130 GS1250 GS1332 GS1440 17.96 21.26 24.59 27.66 30.71 32.54 35.13 15.16 Red GSC590 GS590-G 18.21 21.51 24.84 27.91 30.96 32.79 35.38 Blue Grey Brown Green Pink Orange Purple GSC710 GSC840 GSC1010 GSC1130 GSC1250 GSC1332 GSC1440 GS710-G GS840-G GS1010-G GS1130-G GS1250-G GS1332-G GS1440-G GS1563 GS1670 38.40 41.00 38.66 41.25 Yellow Red GSC1563 GSC1670 GS1563-G GS1670-G 444 Thomas & Betts • www.tnb-europe.com 5.4 Tooling Two-piece connector - Circular Range A small selection of pumps to operate the 13640 head is shown below (please contact your Sales Office for availability of other types of pumps). 13810E Product Ref.: 13810E • • • • • • • • • • Hydraulic pump, electrical power Service pressure (output): 10.000 psi (690 bar) Motor power: 1 1/2 HP - 12 Amp Voltage & frequency: 230V - 50 Hz Capability: 3800 cc / min at 200 psi (13.8 bar) 1000 cc / min at 8000 psi (552 bar) Reservoir volume: 7.6 l Coupling: Pioneer fitting Dimensions (L x W x H): 275 x 381x 522 mm Weight: 27 kg without oil The Pump 13810E also requires one 13611 hand switch or one 13612 foot switch and one 13613 hydraulic hose 13606 Product Ref.: 13606 • • • • • • • Hydraulic pump, foot (or hand) activated Service pressure (output): 10.000 psi (690 bar) Over-pressure security valves Coupling: Pioneer fitting Dimensions (L x W x H): 597 x 133 x 165 mm Weight: 10.4 kg The pump 13606 also requires one 13613 hydraulic hose 13611 Product Ref.: 13611 • Hand switch Product Ref.: 13612 • Foot switch 13612 Product Ref.: 13613 • Hydraulic hose 1.82 m long, with Pioneer couplings Product Ref.: 21061 • Hydraulic oil (0.95l can) 13613 445 Thomas & Betts • www.tnb-europe.com
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