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Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-1

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Adjustable Frequency Drives

PowerXL DC1

PowerXL DG1

Enclosed 18-Pulse Drive

OEM Drives

2.1 PowerXL DC1 Series Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-2

2.2 PowerXL DA1 Series Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-11

2.3 M-Max Series Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-20

General Purpose Industrial Drives

2.4 PowerXL DG1 Series Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-30

2.5 SVX9000 Drives

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-45

SVX9000 Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-48

SVX9000 Enclosed Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-87

SVX9000 VFD Pump Panels

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-111

General Purpose HVAC Drives

2.6 H-Max Series Drives

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-131

H-Max Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-132

H-Max IntelliPass and IntelliDisconnect Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-141

Performance Drives

2.7 SPX9000 Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-158

2.8 Low Harmonic Drives

Enclosed Passive Filtered Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-200

Enclosed 18-Pulse Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-233

2.9 LCX9000 Liquid Cooled Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-263

2.10 SPA9000/SPN9000/SPI9000 Common DC Bus Drives

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-280

Learn

Online

Drawings

Online

An Eaton

Green Solution

V6-T2-2 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DC1 Series Drives

PowerXL DC1 Series Drives

Contents

Description Page

PowerXL DC1 Series Drives

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-3

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-4

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-6

Technical Data and Specifications . . . . . . . . . . V6-T2-7

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-9

Product Description

Eaton’s PowerXL™ DC1

variable frequency drives are

the next generation of drives

specifically engineered for

today’s machinery

applications.

The DC1 is compact with

only 14 basic parameters,

SmartWire-DT

™

connectivity,

and outstanding ease of

mounting and installation.

The DC1 is perfect for quick

commissioning and is ideal

for panel builders. This drive

supports single-phase motor

applications, and detachable

terminal blocks make control

wiring much easier.

Models rated at 480 volts,

three-phase, 50/60 Hz are

available in sizes ranging from

1 to 15 hp. Models rated at

240 volts, single- or three-

phase, 50/60 Hz are available

in sizes ranging from 0.5

to 7.5 hp. Models rated at

115 volts, single-phase,

50/60 Hz are available in

the 0.5 to 3 hp size range.

Features

●Compact, space-saving

design

●

Rugged and reliable—

175%

for 2s, 50°C rated

●DIN rail and screw

mountable (FS1 and FS2)

●Side-by-side installation

●Industry-leading efficiency

delivers energy savings to

the customer

●Optional integrated EMC

filters make the unit

suitable for commercial

and industrial networks

●Brake chopper as standard

in frames 2 and higher

●Temperature-controlled fan

●RS-485/Modbus® and

CANopen™ as standard

●PI controller as standard

●SmartWire capability

●Removable I/O terminal

blocks

●Contactor style power

wiring

●Compatibility with single-

phase motors

Standards and

Certifications

Product

●Complies with EN61800-3

(2004)

EMC (At Default Settings)

●EMC Category C1, C2

and C3 at default settings

(1m, 5m, 25m)

Safety 1

●61800-5-1

●EN 60529

●CE

●UL

●cUL

●UkrSepro

●c-Tick

●RoHS compliant

Note

1See unit nameplate for more detailed

approvals.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-3

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2.1

Adjustable Frequency Drives

PowerXL DC1 Series Drives

Catalog Number Selection

DC1 Series Adjustable Frequency AC Drives

DC1 -1 24D1 F N -A 20 N

Rated

Operational Current

Examples—

2D2 = 2.2A

4D1 = 4.1A

024 = 24A

Type

N= Standard basic device

Degree of Protection

20 = IP20/NEMA 0

66 = IP66/NEMA 4

6S = IP66 with disconnect/NEMA 4

Device Series

DC1 = Variable frequency drive, compact, Series 1

(D = Drives, C = Compact, 1 = Series 1)

Connection in Power Section

1= Single-phase mains connection/three-phase motor connection

3= Three-phase mains connection/three-phase motor connection

S= Single-phase mains connection/single-phase motor connection

Mains Voltage Category

1= 110V (110–115V ±10%)

2= 230V (200–240V ±10%)

4= 460V (380–480V ±10%)

D= 110V input/230V output (voltage doubler)

Display Unit (Display)

A= LED display

Brake Chopper

N= No internal brake chopper

B= Brake chopper

EMC (Radio Interference Suppression Filter)

N= No internal RFI filter

F= Internal RFI filter

V6-T2-4 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DC1 Series Drives

Product Selection

DC1 Series IP20 Enclosure Drives 1

Notes

1 These are constant torque/high overload rated drives.

2 For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current.

3 Brake chopper circuit available as standard in frames 2 and 3.

4 RFI version available. Substitute with DC1-*****F*-**** for this option.

hp 2kW Volts

100% Continuous

Current In (A)

Frame

Size 3Catalog Number

0.5 0.37 115V single-phase in/

115V single-phase out

71DC1-S17D0NN-A20N

0.75 0.55 10.5 2 DC1-S1011NB-A20N

0.5 0.37 200–240V single-phase in/

200–240V single-phase out

4.3 1 DC1-S24D3NN-A20N 4

10.75 7 1 DC1-S27D0NN-A20N 4

1.5 1.1 10 2 DC1-S2011NB-A20N 4

0.5 0.37 115V single-phase in/

230V three-phase out

2.3 1 DC1-1D2D3NN-A20N 4

10.75 4.3 1 DC1-1D4D3NN-A20N

1.5 1.1 5.8 2 DC1-1D5D8NB-A20N

0.5 0.37 200–240V single-phase in/

230V three-phase out

2.3 1 DC1-122D3NN-A20N 4

10.75 4.3 1 DC1-124D3NN-A20N 4

21.5 7 1 DC1-127D0NN-A20N 4

21.5 7 2 DC1-127D0NB-A20N 4

32.2 10.5 2 DC1-12011NB-A20N 4

54 15 3 DC1-12015NB-A20N

0.5 0.37 200–240V three-phase in/

230V three-phase out

2.3 1 DC1-322D3NN-A20N

10.75 4.3 1 DC1-324D3NN-A20N

21.5 7 1 DC1-327D0NN-A20N

21.5 7 2 DC1-327D0NB-A20N 4

32.2 10.5 2 DC1-32011NB-A20N 4

54 18 3 DC1-32018NB-A20N 4

1 0.75 380–480V three-phase in/

460V three-phase out

2.2 1 DC1-342D2NN-A20N 4

21.5 4.1 1 DC1-344D1NN-A20N 4

21.5 4.1 2 DC1-344D1NB-A20N 4

32.2 5.8 2 DC1-345D8NB-A20N 4

54 9.5 2 DC1-349D5NB-A20N 4

7.5 5.5 14 3 DC1-34014NB-A20N 4

10 7.5 18 3 DC1-34018NB-A20N 4

15 11 24 3 DC1-34024NB-A20N 4

IP20

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-5

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Adjustable Frequency Drives

PowerXL DC1 Series Drives

DC1 Series IP66 Enclosure Drives 1

Notes

1 These are constant torque/high overload rated drives.

2 For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current.

3 Brake chopper circuit available as standard in frames 2 and 3.

4 Non-disconnect version available. Substitute with -A66N.

5 RFI version available. Substitute with DC1-*****F*-**** for this option.

hp 2kW Volts

100% Continuous

Current In (A)

Frame

Size 3Catalog Number

0.5 0.37 115V single-phase in/

115V single-phase out

71DC1-S17D0NN-A6SN 4

0.75 0.55 10.5 2 DC1-S1011NB-A6SN 4

0.5 0.37 200–240V single-phase in/

200–240V single-phase out

4.3 1 DC1-S24D3NN-A6SN 45

10.75 7 1 DC1-S27D0NN-A6SN 45

1.5 1.1 10 2 DC1-S2011NB-A6SN 45

0.5 0.37 115V single-phase in/

230V three-phase out

2.3 1 DC1-1D2D3NN-A6SN 4

10.75 4.3 1 DC1-1D4D3NN-A6SN 4

1.5 1.1 5.8 2 DC1-1D5D8NB-A6SN 4

0.5 0.37 200–240V single-phase in/

230V three-phase out

2.3 1 DC1-122D3NN-A6SN 45

10.75 4.3 1 DC1-124D3NN-A6SN 45

21.5 7 1 DC1-127D0NN-A6SN 45

21.5 7 2 DC1-127D0NB-A6SN 45

32.2 10.5 2 DC1-12011NB-A6SN 45

54 15 3 DC1-12015NB-A6SN 4

0.5 0.37 200–240V three-phase in/

230V three-phase out

2.3 1 DC1-322D3NN-A6SN 4

10.75 4.3 1 DC1-324D3NN-A6SN 4

21.5 7 1 DC1-327D0NN-A6SN 4

21.5 7 2 DC1-327D0NB-A6SN 45

32.2 10.5 2 DC1-32011NB-A6SN 45

54 18 3 DC1-32018NB-A6SN 45

1 0.75 380–480V three-phase in/

460V three-phase out

2.2 1 DC1-342D2NN-A6SN 45

21.5 4.1 1 DC1-344D1NN-A6SN 45

21.5 4.1 2 DC1-344D1NB-A6SN 45

32.2 5.8 2 DC1-345D8NB-A6SN 45

54 9.5 2 DC1-349D5NB-A6SN 45

7.5 5.5 14 3 DC1-34014NB-A6SN 45

10 7.5 18 3 DC1-34018NB-A6SN 45

IP66

IP66S

V6-T2-6 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.1

Adjustable Frequency Drives

PowerXL DC1 Series Drives

Accessories

DC1 Series

PC Communication Kit and Copy/Paste Module

Encoder Feedback Plug-In Option Module

and Miscellaneous Cards

Remote Keypad

Extension Cables and Data Cable Splitter

SmartWire Modules

Note

1Includes 1m RS-485 data cable.

Description Catalog Number

Bluetooth copy/paste communication stick DX-COM-STICK

USB PC connection kit DX-COM-PCKIT

Description Catalog Number

Local control/test option card DXC-EXT-LOCSIM

HVACO drive running and tripped relay output card DXC-EXT-2RO1AO

Dual relay output card DXC-EXT-2RO

110V logic input card DXC-EXT-IO110

230V logic input card DXC-EXT-IO230

Description Catalog Number

LED remote keypad—7-segment display, IP54 rated DX-KEY-LED 1

OLED remote keypad—full text display, multi-line text,

multi-language, IP54

DX-KEY-OLED 1

Description Catalog Number

RJ45 communication cable w/terminating resistor DX-CBL-TERM

RS-485 data cable, RJ45, 0.5m DX-CBL-RJ45-0M5

RS-485 data cable, RJ45, 1.0m DX-CBL-RJ45-1M0

RS-485 data cable, RJ45, 3.0m DX-CBL-RJ45-3M0

RS-485 three-way data cable splitter, RJ45 DX-SPL-RJ45-3SL

RS-485 data cable splitter, RJ45, (1 connector to 2 socket) DX-SPL-RJ45-2SL1PL

Description Catalog Number

SmartWire-DT interface for DC1 IP20 DX-NET-SWD3

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-7

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2.1

Adjustable Frequency Drives

PowerXL DC1 Series Drives

Technical Data and Specifications

DC1 Series

Ratings

PowerXL DC1 Basic Controller IP20 Standard Ratings

Programmable Parameters

Specifications

PowerXL DC1 Series Drives

Notes

1Exception: 115V single-phase in, 230V three-phase out.

2Only FS2 and FS3 drives are equipped with brake chopper circuit.

Description Specification

Protections

Overload protection 150% for 60s for every 600 seconds

Overvoltage protection Yes

Undervoltage protection Yes

Ground fault protection Yes

Overtemperature

protection

Yes

Motor overload protection Yes

Motor stall protection Yes

Description

Built-in Help card

14 Standard operation parameters

Reference scaling

Programmable start and stop functions

DC-brake at start and stop

Programmable V/Hz curve

Adjustable switching frequency

Autorestart function after fault

Protections and supervisions

Power section fault indication

External fault

Fieldbus communication

Second deceleration time

Analog input range selection, signal scaling and filtering

PI controller

Skip frequencies

Description Specification

Input Ratings

Input voltage (Vin)±10%

Input frequency (fin) 50/60 Hz (variation up to 48–62 Hz)

Connection to power Maximum of one time every 30 seconds

Output Ratings

Output voltage 0 to Vin 1

Continuous output

current

Continuous rated current IN at ambient temperature max.

122°F (50°C), 150% for 60 seconds, 175% for 2 seconds

Output frequency 0 to 500 Hz

Frequency resolution 0.1 Hz

Initial output current (IH) 175% for 2s for every 20 seconds

Torque depends on motor

Control Characteristics

Operation mode

U/f control, slip compensation

Switching frequency 4 to 32 kHz

Voltage reference 10 Vdc (max. 10 mA)

Field weakening point 0 to 500 Hz

Acceleration time 0.1 to 600 seconds

Deceleration time 0.1 to 600 seconds

Brake Resistor (Minimum Values) 2

230V Series FS2 and FS3 47 ohms

400V Series FS2 100 ohms, FS3 47 ohms

Ambient Conditions

Ambient operating

temperature

+14°F (–10°C), no frost to +122°F (+50°C): Rated loadability IN

IP20—NEMA 0

Storage temperature –40°F (–40°C) to +140°F (+60°C)

Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water

Enclosure class IP20 (FS1–FS3)

V6-T2-8 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DC1 Series Drives

Standards—DC1 Series

I/O Specifications

●Digital inputs DI1–DI4 are

programmable

●Digital, relay and analog

outputs are programmable

Includes:

●Four inputs (two digital and

two digital/analog)

●Analog inputs

●4–20 mA

●0–10V

●One output (analog or

digital)

●One relay output

●RS-485 interface

Reliability

●Pretested components

●Computerized testing

●Final test with full load

●Conformal-coated boards

●

Eaton’s Electrical Services &

Systems: national network

of AF drive specialists

DC1 Series I/O Interface

Note

1Programmable function.

Terminal Signal Factory Preset Description

1 +24 Vdc Control voltage for DI1–DI4 — Maximum load 100 mA

Reference potential V

2 DI1 Digital Input 1 Start Enable FWD 8 to +30V (High, R1 > 6 kΩ)

3 DI2 Digital Input 2 Start Enable REV 8 to +30V (High, R1 > 6 kΩ)

4 DI3 Digital Input 3 Fixed frequency FF1 Digital: 8–30V (high)

AI2 Analog Input 2 Fixed frequency FF1 Analog: 0 to +10V (Ri >72 kΩ)

0/4–20 mA (Rß = 500 Ω)

Can be switched with parameter P16

5 +10 Vdc Reference voltage, Output (+10V) — Maximum load 10 mA

Reference potential 0V

6 AI1 Analog Input 1 Frequency reference value 1

(fixed frequency)

Analog: 0 to +10V (Ri >72 kΩ)

0/4–20 mA (Rß = 500 Ω)

Can be switched with parameter P16

DI4 Digital Input 5 Frequency reference value 1

(fixed frequency)

Digital: 8–30V (high)

7 0V Reference potential — 0V = connection terminal 9

8 AO1 Analog Output 1 Output frequency Analog: 0 to +10V, maximum 4–20 mA

Can be switched with parameter P-25

DO1 Digital Output 1 Output frequency Digital: 8 to +24V

9 0V Reference potential — 0V connection terminal 7

10 K13 Relay 1, normally open contact Active = RUN Maximum switching load: 250 Vac/6A or 30 Vdc/5A

11 K14 Relay 1, normally open contact Active = RUN Maximum switching load: 250 Vac/6A or 30 Vdc/5A

2

DI1 FWD

24V

3

DI2 REV

4

DI3

(AI2)

FF1

6

AI1

(DI4)

f-Soll

1

+24V Out

< 100 mA

8

AO

(DO)

f-Out

CPU

0 to +10V/20 mA

0 to +10V/20 mA

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-9

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2.1

Adjustable Frequency Drives

PowerXL DC1 Series Drives

Dimensions

Approximate Dimensions in Inches (mm)

DC1, Sizes FS1–FS3, Degree of Protection IP20/NEMA 0

DC1, Sizes FS1–FS3, Degree of Protection IP66/NEMA 4

Frame

Size A A1 B B1 B2 C C1 Ø1Ø2

Weight

lbs (kg)

FS1 3.19 (81.0) 1.97 (50.0) 7.24 (184.0) 6.69 (170.0) 0.28 (7.0) 4.88 (124.0) 0.16 (4.0) 0.24 (6.0) 0.47 (12.0) 2.43 (1.1)

FS2 4.21 (107.0) 2.95 (75.0) 9.09 (231.0) 8.46 (215.0) 0.31 (8.0) 5.98 (152.0) 0.20 (5.0) 0.24 (6.0) 0.47 (12.0) 5.73 (2.6)

FS3 5.16 (131.0) 3.94 (100.0) 10.75 (273.0) 10.04 (255.0) 0.33 (8.5) 6.89 (175.0) 0.20 (5.0) 0.24 (6.0) 0.47 (12.0) 8.82 (4.0)

Frame

Size A A1 B B1 B2 C C1 Ø1Ø2

Weight

lbs (kg)

FS1 6.34 (161.0) 5.85 (148.5) 9.13 (232.0) 7.44 (189.0) 0.98 (25.0) 7.24 (184.0) 0.14 (3.5) 0.15 (4.0) 0.31 (8.0) 5.51 (2.5)

FS2 7.40 (188.0) 6.93 (176.0) 10.12 (257.0) 7.87 (200.0) 1.12 (28.5) 7.58 (192.0) 0.14 (3.5) 0.16 (4.2) 0.33 (8.5) 10.36 (4.7)

FS3 8.29 (210.5) 7.78 (197.5) 12.20 (310.0) 9.90 (251.5) 1.31 (33.4) 9.21 (234.0) 0.14 (3.5) 0.16 (4.2) 0.33 (8.5) 17.42 (7.9)

B1

A

B

Ø2

Ø1

Ø

C1

C

A1

B2

B

C

A1

B1

Ø2

Ø1

A

A1 C1

B1

B2

V6-T2-10 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DC1 Series Drives

Approximate Dimensions in Inches (mm)

DC1, Sizes FS1–FS3, Degree of Protection IP66/NEMA 4, with Local Controls

Frame

Size A A1 B B1 B2 C C1 Ø1Ø2

Weight

lbs (kg)

FS1 6.34 (161.0) 5.85 (148.5) 9.13 (232.0) 7.44 (189.0) 0.98 (25.0) 7.24 (184.0) 0.14 (3.5) 0.15 (4.0) 0.31 (8.0) 6.17 (2.8)

FS2 7.40 (188.0) 6.93 (176.0) 10.12 (257.0) 7.87 (200.0) 1.12 (28.5) 7.58 (192.0) 0.14 (3.5) 0.16 (4.2) 0.33 (8.5) 11.02 (5.0)

FS3 8.29 (210.5) 7.78 (197.5) 12.20 (310.0) 9.90 (251.5) 1.31 (33.4) 9.21 (234.0) 0.14 (3.5) 0.16 (4.2) 0.33 (8.5) 18.08 (8.2)

Ø2

A1

C1A1

A C

B1

B

B1

B2

Ø1

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-11

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Adjustable Frequency Drives

PowerXL DA1 Series Drives

PowerXL DA1 Series Drives

Contents

Description Page

PowerXL DA1 Series Drives

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-12

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-13

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-15

Technical Data and Specifications . . . . . . . . . . V6-T2-16

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-18

Product Description

Eaton’s PowerXL™ DA1

variable frequency drives are

the next generation of drives

specifically engineered for

today’s machinery

applications.

DA1 is the perfect match for

demanding OEM applications.

High-performance processor,

safe torque off, multiple

fieldbus protocols including

SmartWire-DT, sensorless

vector control and the

possibility

to operate

permanent magnet motors

are sure to leave a lasting

impression.

Models rated at 480 volts,

three-phase, 50/60 Hz are

available in sizes ranging from

1 to 15 hp. Models rated at

240 volts, single- or three-

phase, 50/60 Hz are available

in sizes ranging from 0.5

to 7.5 hp. Models rated at

575 volts, three-phase,

50/60 Hz are available in sizes

ranging from 1 to 20 hp.

Features

●Compact, space-saving

design

●

Rugged and reliable—200%

for 4s 50°C rated

●DIN rail and screw

mountable (FS1 and FS2)

●Side-by-side installation

●Industry-leading efficiency

delivers energy savings to

the customer

●Integrated EMC filters

make the unit suitable for

commercial and industrial

networks

●Communication cards that

integrate into the drive—

●EtherNet/IP

●DeviceNet

●PROFIBUS-DP

●EtherCAT

●PROFINET

●Modbus TCP

●BACnet

●Brake chopper as standard

in frames 2 and higher

●Temperature-controlled fan

●RS-485/Modbus® and

CANopen™ as standard

●PID controller as standard

●Several fieldbus options

●SmartWire capability

●Removable I/O terminal

blocks

●Contactor style power

wiring

●200% torque at zero speed

●Ability to run permanent

magnet motors

●PLC programming

●Closed loop

●Conformal coated boards

Standards and

Certifications

Product

●Complies with EN61800-3

(2004)

EMC (At Default Settings)

●EMC Category C1, C2

and C3 at default settings

(1m, 5m, 25m)

Safety 1

●61800-5-1

●EN 60529

●CE

●UL

●cUL

●UkrSepro

●c-Tick

●RoHS compliant

Note

1See unit nameplate for more detailed

approvals.

V6-T2-12 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DA1 Series Drives

Catalog Number Selection

DA1 Series Adjustable Frequency AC Drives

DA1 -1 24D1 F B -A 20 C

Rated

Operational Current

Examples—

2D2 = 2.2A

4D1 = 4.1A

024 = 24A

Type

C= Coated printed circuit boards

Degree of Protection

20 = IP20/NEMA 0

66 = IP66/NEMA 4

6S = IP66 with disconnect/NEMA 4

Device Series

DA1 = Variable frequency drive, compact, Series 1

(D = Drives, A = Advanced, 1 = Series 1)

Connection in Power Section

1= Single-phase mains connection/three-phase motor connection

3= Three-phase mains connection/three-phase motor connection

Mains Voltage Category

2= 230V (200–240V ±10%)

4= 400V (380–480V ±10%)

5= 575V (500–600V ±10%)

Display Unit (Display)

A= LED display

Brake Chopper

B= Brake chopper

EMC (Radio Interference Suppression Filter)

F= Internal RFI filter

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-13

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Adjustable Frequency Drives

PowerXL DA1 Series Drives

Product Selection

DA1 Series IP20 Enclosure Drives 1

Notes

1 These are constant torque/high overload rated drives.

2 For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current.

3 Brake chopper circuit available as standard in frames 2 and 3.

hp 2kW Volts

100% Continuous

Current In (A)

Frame

Size 3Catalog Number

1 0.75 200–240V single-phase in/

230V three-phase out

4.3 2 DA1-124D3FB-A20C

21.5 7 2 DA1-127D0FB-A20C

32.2 10.5 2 DA1-12011FB-A20C

1 0.75 200–240V three-phase in/

230V three-phase out

4.3 2 DA1-324D3FB-A20C

21.5 7 2 DA1-327D0FB-A20C

32.2 10.5 2 DA1-32011FB-A20C

54 18 3 DA1-32018FB-A20C

7.5 5.5 24 3 DA1-32024FB-A20C

1 0.75 380–480V three-phase in/

460V three-phase out

2.2 2 DA1-342D2FB-A20C

21.5 4.1 2 DA1-344D1FB-A20C

32.2 5.8 2 DA1-345D8FB-A20C

54 9.5 2 DA1-349D5FB-A20C

7.5 5.5 14 3 DA1-34014FB-A20C

10 7.5 18 3 DA1-34018FB-A20C

15 11 24 3 DA1-34024FB-A20C

1 0.75 500–600V three-phase in/

575V three-phase out

2.1 2 DA1-352D1NB-A20C

24.5 3.1 2 DA1-353D1NB-A20C

32.2 4.1 2 DA1-354D1NB-A20C

54 6.5 2 DA1-356D5NB-A20C

7.5 5.5 9 2 DA1-359D0NB-A20C

10 7.5 12 3 DA1-35012NB-A20C

15 11 17 3 DA1-35017NB-A20C

20 15 22 3 DA1-35022NB-A20C

IP20

V6-T2-14 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DA1 Series Drives

DA1 Series IP66 Enclosure Drives 1

Notes

1 These are constant torque/high overload rated drives.

2 For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current.

3 Brake chopper circuit available as standard in frames 2 and 3.

4 Non-disconnect version available. Substitute with -A66C.

hp 2kW Volts

100% Continuous

Current In (A)

Frame

Size 3Catalog Number

1 0.75 200–240V single-phase in/

230V three-phase out

4.3 2 DA1-124D3FB-A6SC 4

21.5 7 2 DA1-127D0FB-A6SC 4

32.2 10.5 2 DA1-12011FB-A6SC 4

1 0.75 200–240V three-phase in/

230V three-phase out

4.3 2 DA1-324D3FB-A6SC 4

21.5 7 2 DA1-327D0FB-A6SC 4

32.2 10.5 2 DA1-32011FB-A6SC 4

54 18 3 DA1-32018FB-A6SC 4

1 0.75 380–480V three-phase in/

460V three-phase out

2.2 2 DA1-342D2FB-A6SC 4

21.5 4.1 2 DA1-344D1FB-A6SC 4

32.2 5.8 2 DA1-345D8FB-A6SC 4

54 9.5 2 DA1-349D5FB-A6SC 4

7.5 5.5 14 3 DA1-34014FB-A6SC 4

10 7.5 18 3 DA1-34018FB-A6SC 4

1 0.75 500–600V three-phase in/

575V three-phase out

2.1 2 DA1-352D1NB-A6SC

24.5 3.1 2 DA1-353D1NB-A6SC

32.2 4.1 2 DA1-354D1NB-A6SC

54 6.5 2 DA1-356D5NB-A6SC

7.5 5.5 9 2 DA1-359D0NB-A6SC

10 7.5 12 3 DA1-35012NB-A6SC

15 11 17 3 DA1-35017NB-A6SC

IP66

IP66S

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-15

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Adjustable Frequency Drives

PowerXL DA1 Series Drives

Accessories

DA1 Series

PC Communication Kit and Copy/Paste Module

Optional Communication Modules

Encoder Feedback Plug-In Option Module

and Miscellaneous Cards

Remote Keypad

Extension Cables and Data Cable Splitter

SmartWire Modules

Note

1Includes 1m RS-485 data cable.

Description Catalog Number

Bluetooth copy/paste communication stick DX-COM-STICK

USB PC connection kit DX-COM-PCKIT

Description Catalog Number

DeviceNet plug-in interface module DX-NET-DEVICENET

PROFIBUS-DP plug-in interface module DX-NET-PROFIBUS

EtherNet/IP plug-in interface module DX-NET-ETHERNET-2

EtherCAT plug-in interface module DX-NET-ETHERCAT-2

PROFINET plug-in interface module DX-NET-PROFINET-2

Modbus TCP plug-in interface module DX-NET-MODBUSTCP-2

BACnet plug-in interface module DX-NET-BACNETIP-2

Description Catalog Number

Relay output option module DXA-EXT-3RO

Encoder feedback plug-in option module DXA-EXT-ENCOD

Description Catalog Number

LED remote keypad—7-segment display, IP54 rated DX-KEY-LED 1

OLED remote keypad—full text display, multi-line text,

multi-language, IP54

DX-KEY-OLED 1

Description Catalog Number

RJ45 communication cable w/terminating resistor DX-CBL-TERM

RS-485 data cable, RJ45, 0.5m DX-CBL-RJ45-0M5

RS-485 data cable, RJ45, 1.0m DX-CBL-RJ45-1M0

RS-485 data cable, RJ45, 3.0m DX-CBL-RJ45-3M0

RS-485 three-way data cable splitter, RJ45 DX-SPL-RJ45-3SL

RS-485 data cable splitter, RJ45, (1 connector to 2 socket) DX-SPL-RJ45-2SL1PL

Description Catalog Number

SmartWire-DT interface for DA1 IP20 DX-NET-SWD1

V6-T2-16 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DA1 Series Drives

Technical Data and Specifications

DA1 Series

Ratings

PowerXL DA1 Basic Controller IP20 Standard Ratings

Programmable Parameters

Specifications

PowerXL DA1 Series Drives

Notes

1Exception: 115V single-phase in, 230V three-phase out.

2Only FS2 and FS3 drives are equipped with brake chopper circuit.

Description Specification

Protections

Overload protection 150% for 60s for every 600 seconds

Overvoltage protection Yes

Undervoltage protection Yes

Ground fault protection Yes

Overtemperature

protection

Yes

Motor overload protection Yes

Motor stall protection Yes

Description

Built-in Help card

14 Standard operation parameters

Reference scaling

Programmable start and stop functions

DC-brake at start and stop

Programmable V/Hz curve

Adjustable switching frequency

Autorestart function after fault

Protections and supervisions

Power section fault indication

External fault

Fieldbus communication

Safe torque off (STO) function

Analog input range selection, signal scaling and filtering

PI controller

Skip frequencies

Description Specification

Input Ratings

Input voltage (Vin)±10%

Input frequency (fin) 50/60 Hz (variation up to 48–62 Hz)

Connection to power Maximum of one time every 30 seconds

Output Ratings

Output voltage 0 to Vin 1

Continuous output

current

Continuous rated current IN at ambient temperature max. 122°F (50°C),

150% for 60 seconds, 200% for 4 seconds

Output frequency 0 to 500 Hz

Frequency resolution 0.1 Hz

Initial output current (IH) 200% for 4s for every 40 seconds

Torque depends on motor

Control Characteristics

Operation mode

U/f control, slip compensation, sensorless vector control (SLV),

vector control with feedback (CLV)

Switching frequency 4 to 32 kHz

Voltage reference 10 Vdc (max. 10 mA)

Field weakening point 0 to 500 Hz

Acceleration time 0.1 to 600 seconds

Deceleration time 0.1 to 600 seconds

Brake Resistor (Minimum Values) 2

230V Series FS2 and FS3 15 ohms

400V Series FS2 33 ohms, FS3 22 ohms

Ambient Conditions

Ambient operating

temperature

+14°F (–10°C), no frost to +122°F (+50°C): Rated loadability IN

IP20—NEMA 0

Storage temperature –40°F (–40°C) to +140°F (+60°C)

Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water

Enclosure class IP20 (FS1–FS3)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-17

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PowerXL DA1 Series Drives

Standards—DA1 Series

I/O Specifications

●Digital inputs DI1–DI5 are

programmable

●Digital, relay and analog

outputs are programmable

Includes:

●Five inputs (three digital

and two digital/analog)

●Analog inputs

●4–20 mA

●0–10V

●Two outputs (analog or

digital)

●Two relay outputs

●RS-485 interface

Reliability

●Pretested components

●Computerized testing

●Final test with full load

●Conformal-coated boards

●

Eaton’s Electrical Services &

Systems: national network

of AF drive specialists

DA1 Series I/O Interface

Note

1Programmable function.

Terminal Signal Factory Preset Description

1 +24 Vdc Control voltage for DI1–DI5 — Maximum load 100 mA

Reference potential V

2 DI1 Digital Input 1 Start Enable FWD 18 to +30V (High, R1 > 6 kΩ)

3 DI2 Digital Input 2 Start Enable REV 18 to +30V (High, R1 > 6 kΩ)

4 DI3 Digital Input 3 Fixed frequency FF1/FF2 18 to +30V (High, R1 > 6 kΩ)

5 +10 Vdc Reference voltage, Output (+10V) — Maximum load 10 mA

Reference potential 0V

6 AI1 Analog Input 1 Frequency reference value 1Analog: 0 to +10V (Ri >72 kΩ)

0/4–20 mA (Ri = 500 Ω)

Can be switched with parameter P2-30

DI4 Digital Input 5 Frequency reference value 1Digital: 8–30V (high)

7 0V Reference potential — 0V = connection terminal 9

8 AO1 Analog Output 1 Output frequency Analog: 0 to +10V, maximum 20 mA

Can be switched with parameter P2-11

DO1 Digital Output 1 Output frequency Digital: 8–24V

9 0V Reference potential — 0V connection terminal 7

10 DI4 Digital Input 4 Fixed frequency FF2 1Analog: 0 to +10V (Ri >72 kΩ)

0/4–20 mA (Ri = 500 Ω)

Can be switched with parameter P2-30

AI2 Analog Input 2 Fixed frequency FF2 1Digital: 8–30V (high)

11 AO2 Analog output 2 Output current 1Analog: 0 to +10V, maximum 4–20 mA

Can be switched with parameter P2-11

DO2 Digital output 2 Output current 1Digital: 8–24V

12 STO+ Safe Torque Off + — Enable = +24V

13 STO- Safe Torque Off – — Enable = 0V

14 K11 Relay 1, changeover contact Active = FAULT 1Maximum switching load: 250 Vac/6A or 30 Vdc/5A

15 K14 Relay 1, changeover contact (N/O) Active = FAULT 1Maximum switching load: 250 Vac/6A or 30 Vdc/5A

16 K12 Relay 1, changeover contact (N/C) Active = FAULT 1Maximum switching load: 250 Vac/6A or 30 Vdc/5A

17 K23 Relay 2, N/O contact Active = FAULT 1Maximum switching load: 250 Vac/6A or 30 Vdc/5A

18 K24 Relay 2, N/C contact Active = FAULT 1Maximum switching load: 250 Vac/6A or 30 Vdc/5A

2

DI1 FWD

+24V

4

DI3 FF1/FF2

3

DI2 REV

10

DI4

(AI2)

FF2

1

+24V Out

< 100 mA

6

AI1

(DI5)

CPU

8

AO1

(DO1)

f-Out

0 to +10V/20 mA

f-Soll

0 to +10V/20 mA

11

AO2

(DO2)

A-Out

0 to +10V/20 mA

V6-T2-18 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DA1 Series Drives

Dimensions

Approximate Dimensions in Inches (mm)

DA1, Sizes FS2 and FS3, Degree of Protection IP20/NEMA 0

DA1, Sizes FS2 and FS3, Degree of Protection IP66/NEMA 4

Frame

Size A A1 B B1 B2 C C1 Ø1Ø2

Weight

lbs (kg)

FS2 4.21 (107.0) 2.95 (75.0) 9.09 (231.0) 8.46 (215.0) 0.31 (8.0) 7.32 (186.0) 0.20 (5.0) 0.24 (6.0) 0.47 (12.0) 3.97 (1.8)

FS3 5.16 (131.0) 3.94 (100.0) 10.75 (273.0) 10.04 (255.0) 0.33 (8.5) 8.03 (204.0) 0.20 (5.0) 0.24 (6.0) 0.47 (12.0) 7.72 (3.5)

Frame

Size A A1 B B1 B2 C C1 Ø1Ø2

Weight

lbs (kg)

FS2 7.40 (188.0) 6.93 (176.0) 10.12 (257.0) 7.87 (200.0) 0.79 (20.0) 9.42 (239.3) 0.14 (3.5) 0.16 (4.2) 0.33 (8.5) 10.4 (4.5)

FS3 8.29 (211.0) 7.78 (198.0) 12.20 (310.0) 9.90 (252.0) 0.98 (25.0) 10.48 (266.3) 0.14 (3.5) 0.16 (4.2) 0.33 (8.5) 15.9 (7.0)

B1

A

B

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Ø1

Ø

C1

C

A1

B2

A1

B1

Ø2

Ø1

B

B1

B2

CA

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Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-19

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Adjustable Frequency Drives

PowerXL DA1 Series Drives

Approximate Dimensions in Inches (mm)

DA1, Sizes FS2 and FS3, Degree of Protection IP66/NEMA 4, with Local Controls

Frame

Size A A1 B B1 B2 C C1 Ø1Ø2

Weight

lbs (kg)

FS2 7.40 (188.0) 6.93 (176.0) 10.12 (257.0) 7.87 (200.0) 0.79 (20.0) 9.42 (239.3) 0.14 (3.5) 0.16 (4.2) 0.33 (8.5) 10.6 (4.8)

FS3 8.29 (211.0) 7.78 (198.0) 12.20 (310.0) 9.90 (252.0) 0.98 (25.0) 10.48 (266.3) 0.14 (3.5) 0.16 (4.2) 0.33 (8.5) 16.1 (7.3)

Ø2

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C1A1

A C

B1

B

B1

B2

Ø1

V6-T2-20 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

M-Max Series Drives

M-Max Series Drives for Machinery Applications

Contents

Description Page

M-Max Series Drives

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-21

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-22

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-23

Technical Data and Specifications . . . . . . . . . . V6-T2-24

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-26

Product Description

Eaton’s M-Max™ Series

Sensorless Vector Adjustable

Frequency AC Drives are

the next generation of drives

specifically engineered

for today’s machinery

applications. These micro-

processor-based drives have

standard features that can be

programmed to tailor the

drive’s performance to suit a

wide variety of application

requirements. The M-Max

product line uses a 32-bit

microprocessor and insulated

gate bipolar transistors

(IGBTs) that provide quiet

motor operation, high motor

efficiency, and smooth low-

speed performance. The size

and simplicity of the M-Max

make it ideal for hassle-free

installation. Models rated at

575 volts, three-phase,

50/60 Hz are available in sizes

ranging from 1 to 7-1/2 hp.

Models rated at 480 volts,

three-phase, 50/60 Hz

are available in sizes ranging

from 1/2 to 25 hp. Models

rated at 240 volts, single- or

three-phase, 50/60 Hz are

available in sizes ranging from

1/4 to 15 hp. Models rated

at 115 volts, single-phase,

50/60 Hz are available in the

1/4 to 1-1/2 hp size range.

The standard drive includes a

digital display, and operating

and programming keys on a

visually appealing, efficient

application programming

interface. The display

provides drive monitoring, as

well as adjustment and

diagnostic information. The

keys are used for digital

adjustment and programming

of the drive, as well as for

operator control. Separate

terminal blocks for control

and power wiring are

provided for customer

connections.

Features

●Ease of use—preset

application macros, startup

wizard, diagnostic

capabilities

●Compact, space-saving

design

●Rugged and reliable—

150% torque for one

minute, 50C rated,

conformal coated boards

●DIN rail and screw

mountable

●Side-by-side installation

●Industry leading efficiency

delivers energy savings to

the customer

●Integrated 5% DC choke

(FS4 and FS5)

●Integrated EMC filters

make the unit suitable for

commercial and industrial

networks

●IP21 as standard, option

for NEMA® 1 (FS4 and FS5)

●IP20 as standard, option

for IP21 and NEMA 1

(FS1–FS3)

●Brake chopper as standard

in three-phase, applications

of frames 2 (FS2) and

larger

●Temperature-controlled fan

●RS-485/Modbus® as

standard

●PID controller as standard

●Several fieldbus options

Standards and Certifications

Product

●Complies with EN61800-3

(2004)

Safety 1

●61800-5-1

●EN60204-1

●CE

●UL

●cUL

●IEC

●RoHS compliant

EMC (At Default Settings)

●EMC Category C2, C3, and

C4 (Level H): With an

internal RFI filter option

Note

1See unit nameplate for more detailed

approvals.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-21

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Adjustable Frequency Drives

M-Max Series Drives

Catalog Number Selection

Software

Designation Series

AA

Description

MMX = Base catalog number

MMX 11AA 1D1 F0–0

Phase

1= Single-phase

3= Three-phase

Voltage

1= 120V

2= 230V

4= 480V

5= 575V

Output Current

1D6 =1.6A

010 = 10A

EMC Filter

F= Filter

N= No filter

Enclosure Class

0 = NEMA 0 or IP20

Option

0 = Full version

V6-T2-22 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

M-Max Series Drives

Product Selection

M-Max Basic Controller

Notes

1 Horsepower ratings are based on the use of a 240V, 460V, and 575V NEMA B, four- or six-pole squirrel cage induction motor and are for reference only.

Units are to be selected such that the motor current is less than or equal to the MMX rated continuous output current.

2 For 208V, 380V, or 415V applications, select the unit such that the motor current is less than or equal to the MMX rated continuous output current.

3 Units are also available without EMC filters. Substitute -N0-0 for this option.

4 Units are also available without EMC filters and 5% DC choke. Substitute -N0-0 for this option.

hp 1Volts 2

100% Continuous

Current IN (A)

Nominal Input

Current (A)

Frame

Size Catalog Number

1/4 100–120V single-phase in

230V three-phase out

1.7 9.2 FS2 MMX11AA1D7N0-0

1/2 2.4 11.6 MMX11AA2D4N0-0

3/4 2.8 12.4 MMX11AA2D8N0-0

13.715MMX11AA3D7N0-0

1-1/2 4.8 16.5 FS3 MMX11AA4D8N0-0

1/4 200–240V single-phase in

230V three-phase out

1.7 4.2 FS1 MMX12AA1D7F0-0 3

1/2 2.4 5.7 MMX12AA2D4F0-0 3

3/4 2.8 6.6 MMX12AA2D8F0-0 3

13.78.3FS2MMX12AA3D7F0-0 3

1-1/2 4.8 11.2 MMX12AA4D8F0-0 3

2714.1MMX12AA7D0F0-0 3

3 9.6 15.8 FS3 MMX12AA9D6F0-0 3

1/4 200–240V three-phase in

230V three-phase out

1.7 2.7 FS1 MMX32AA1D7N0-0

1/2 2.4 3.5 MMX32AA2D4N0-0

3/4 2.8 3.8 MMX32AA2D8N0-0

13.74.3FS2MMX32AA3D7N0-0

1-1/2 4.8 6.8 MMX32AA4D8N0-0

278.4MMX32AA7D0N0-0

31113.4FS3MMX32AA011N0-0

5 1717FS4MMX32AA017F0-0 4

7-1/2 25 25 MMX32AA025F0-0 4

10 31 31 FS5 MMX32AA031F0-0 4

15 38 38 MMX32AA038F0-0 4

1/2 380–480V three-phase in

460V three-phase out

1.3 2.2 FS1 MMX34AA1D3F0-0 3

3/4 1.9 2.8 MMX34AA1D9F0-0 3

12.43.2MMX34AA2D4F0-0 3

1-1/2 3.3 4 FS2 MMX34AA3D3F0-0 3

24.35.6MMX34AA4D3F0-0 3

35.67.3MMX34AA5D6F0-0 3

47.69.6FS3MMX34AA7D6F0-0 3

5911.5MMX34AA9D0F0-0 3

7-1/2 12 14.9 MMX34AA012F0-0 3

10 14 18.7 MMX34AA014F0-0 3

10 16 16 FS4 MMX34AA016F0-0 4

15 23 23 MMX34AA023F0-0 4

20 31 31 FS5 MMX34AA031F0-0 4

25 38 38 MMX34AA038F0-0 4

1 575V three-phase in

575V three-phase out

1.7 2.0 FS3 MMX35AA1D7N0-0

22.73.6MMX35AA2D7N0-0

33.95.0MMX35AA3D9N0-0

56.17.6MMX35AA6D1N0-0

7-1/2 9.0 10.4 MMX35AA9D0N0-0

M-Max

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-23

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Adjustable Frequency Drives

M-Max Series Drives

Accessories

M-Max Copy/Paste Module

PC Cable

NEMA Type 1 Kits 1

Optional Communication Modules 2

Remote Keypad 3

Notes

1NEMA Type 1 kit provides conduit entry plate.

2Additional input and output reactors are available. Consult Eaton representative for a complete listing.

3All three components are required for remote keypad operation.

Description Catalog Number

Module is plugged onto the front of the drive to provide: upload/download of all parameters,

direct link to a PC via USB interface for parameter assignment via MaxConnect software, and

copying of parameters for a series of devices or when exchanging devices. No PC required

MMX-COM-PC

Description Catalog Number

Remote download USB to RJ-45 cable with software driver disk REM-USB-DOWN

Description Catalog Number

NEMA Type 1 and IP21 kit for frame 1 MMX-IP21-FS1

NEMA Type 1 and IP21 kit for frame 2 MMX-IP21-FS2

NEMA Type 1 and IP21 kit for frame 3 MMX-IP21-FS3

NEMA Type 1 for frame 4 MMX-CKIT-FS4

NEMA Type 1 for frame 5 MMX-CKIT-FS5

Description Catalog Number

Communication adapter kit (FS1–FS3) MMX-NET-XA

Communication adapter kit (FS4 and FS5) MMX-NET-XA-45

PROFIBUS DP network card with serial connection XMX-NET-PS-A

PROFIBUS DP network card with Sub-D connection XMX-NET-PD-A

DeviceNet network card XMX-NET-DN-A

Description Catalog Number

Keypad, bezel and cable OPTRMT-BP-HMAX

Remote copy/paste keypad MMX-REMKEY-TEXT

VFD adapter MMX-ADAPTER-RJ45

V6-T2-24 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

M-Max Series Drives

Technical Data and Specifications

Ratings

M-Max Basic Controller IP20 Standard Ratings

Programmable Parameters

Specifications

M-Max Series Drives

Notes

1Exception: 115V single-phase in, 230V three-phase out.

2Only three-phase FS2 and FS3 drives are equipped with brake chopper circuit.

Description Specification

Protections

Overcurrent protection Trip limit 4.0 x IH instantaneously

Overvoltage protection 115/230V series: 437 Vdc; 400V series: 874 Vdc;

575V series: 1048 Vdc trip level

Undervoltage protection 115/230V series: 183 Vdc; 400V series: 333 Vdc;

575V series: 460 Vdc trip level

Ground fault protection Ground fault is tested before every start. In case of ground fault in

motor or motor cable, only the frequency converter is protected

Overtemperature

protection

Yes

Motor overload protection Yes

Motor stall protection Yes

Motor underload protection Yes

Description

Application macros: basic, pump, fan and high load (hoist)

Programmable start/stop and reverse signal logic (sinking or sourcing)

Reference scaling

Programmable start and stop functions

DC-brake at start and stop

Programmable V/Hz curve

Adjustable switching frequency

Autorestart function after fault

Protections and supervisions (all fully programmable; off, warning, fault)

Current signal input fault

External fault

Fieldbus communication

Eight preset speeds

Analog input range selection, signal scaling and filtering

PID controller

Skip frequencies

Description Specification

Input Ratings

Input voltage (Vin) +10%/–15%

Input frequency (fin) 50/60 Hz (variation up to 45–66 Hz)

Connection to power Once per minute or less (typical operation)

Output Ratings

Output voltage 0 to Vin 1

Continuous output

current

Continuous rated current IN at ambient temperature max.

122°F (50°C), overload 1.5 x IN max. 1 min/10 min

Output frequency 0 to 320 Hz

Frequency resolution 0.01 Hz

Initial output current (IH) Current 2 x IN for 2 seconds in every 20-second period

Torque depends on motor

Control Characteristics

Control method

Frequency control (V/Hz) open loop or sensorless vector control

Switching frequency 1.5 to 16 kHz; default 4 kHz

Frequency reference Analog input: resolution 0.1% (10-bit), accuracy ± 1% V/Hz

Panel reference: resolution 0.01 Hz

Field weakening point 30 to 320 Hz

Acceleration time 0 to 3000 sec

Deceleration time 0 to 3000 sec

Braking torque DC brake: 30% x Tn (without brake option)

Brake Resistor (Minimum Values) 2

230V Series FS2 35 ohms and FS3 26 ohms, FS4 14 ohms, FS5 9 ohms

400V Series FS2 75 ohms and FS3 54 ohms, FS4 28 ohms, FS5 17 ohms

575V Series FS3 103 ohms

Ambient Conditions

Ambient operating

temperature

14°F (–10°C), no frost to 122°F (+50°C): Rated loadability IN

Storage temperature –40°F (–40°C) to 158°F (70°C)

Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water

Air quality Chemical vapors: IEC 721-3-3, unit in operation, Class 3C2; Mechanical

particles: IEC 721-3-3, unit in operation, Class 3S2

Altitude 100% load capacity (no derating) up to 3280 ft (1000m);

1% derating for each 328 ft (100m) above 3280 ft (1000m);

max. 6560 ft (2000m)

Vibration EN 60068-2-6; 3 to 150 Hz, displacement amplitude 1 mm (peak) at 3 to

15.8 Hz, max. acceleration amplitude 1G at 15.8 to 150 Hz

Shock EN 50178, IEC 68-2-27 UPS Drop test (for applicable UPS weights);

storage and shipping: max. 15G, 11 ms (in package)

Enclosure class IP20 (FS1–FS3)

IP21 (FS4 and FS5)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-25

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Adjustable Frequency Drives

M-Max Series Drives

Standards

I/O Specifications

●Digital inputs DI1–DI6 are

freely programmable. The

user can assign multiple

functions to a single input

●Digital, relay, and analog

outputs are freely

programmable

Includes:

●Six digital inputs

●Two analog inputs

– 4–20 mA

–0–10V

●One analog output

●One digital output

●Two relay outputs

●RS-485 interface

Reliability

●Pretested components

●Computerized testing

●Final test with full load

●Conformal-coated boards

●

Eaton’s Electrical Services &

Systems: national network

of AF drive specialists

M-Max I/O Interface

Note

P) Parameter-selectable function.

Terminal Signal Factory Preset Description

1 +10V Ref. output voltage — Maximum load 10 mA

2 AI1 Analog signal in 1 Freq. reference P) 0–+10V Ri = 200k ohms [min.]

3 GND I/O signal ground — —

6 24V 24V output for DIs — ±20%, max. load 50 mA

7 GND I/O signal ground — —

8 DI1 Digital input 1 Start forward P) 0–+30V Ri = 12k ohms min.

9 DI2 Digital input 2 Start reverse P) —

10 DI3 Digital input 3 Preset speed P) —

A A RS-485 signal A FB communication —

B B RS-485 signal B FB communication —

4 AI2 Analog signal in 2 PI actual value P) 0[4]–20 mA, Ri = 200k ohms

5 GND I/O signal ground — —

13 GND I/O signal ground — —

14 DI4 Digital input 4 Preset speed B1 P) 0–+30V Ri = 12k ohms min.

15 DI5 Digital input 5 Fault reset P) 0–+30V Ri = 12k ohms min.

16 DI6 Digital input 6 Disable PI contr. P) 0–+30V Ri = 12k ohms min.

18 AO Analog output Output frequency P) 0(2)–10V, RL = 500 ohms

20 DO Digital signal out Active = READY P) Open collector, max. load 48V/50 mA

22 RO11 Relay out 1 Active = RUN P) Max. switching load: 250 Vac/2A or 250 Vdc/0.4A

23 RO12

24 RO21 Relay out 2 Active = FAULT P) Max. switching load: 250 Vac/2A or 250 Vdc/0.4A

25 RO22

26 RO23

Analog

OUT

AUTOGEN

Ref

Current

V6-T2-26 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

M-Max Series Drives

Dimensions

Approximate Dimensions in Inches (mm)

Dimensions and Frame Sizes, FS1–FS3 (FS = Frame Size)

b1

b

a1

a

b1

b

a1

a

b1

b

a1

a

b2

c

0.28 in

(7 mm)

FS1

FS2

FS3

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-27

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Adjustable Frequency Drives

M-Max Series Drives

Approximate Dimensions in Inches (mm)

Dimensions and Frame Sizes, FS4 and FS5 (FS = Frame Size)

b1

a1

b2

c

b1

b

a1

a

Ø

0.28

(7.0)

Ø1

Ø2

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Adjustable Frequency Drives

M-Max Series Drives

Dimensions and Frame Sizes

Note

1 in = 25.4 mm, 1 mm = 0.0394 in

Approximate Dimensions in inches (mm) Installation

SizePart Number a a1 b b1 b2 c Ø, Ø1 Ø2

MMX12AA1D7_

MMX12AA2D4_

MMX12AA2D8_

2.60

(66)

1.50

(38)

6.30

(160)

5.79

(147)

1.26

(32)

4.02

(102)

0.18

(4.5)

—FS1

MMX32AA1D7_

MMX32AA2D4_

MMX32AA2D8_

MMX34AA1D3_

MMX34AA1D9_

MMX34AA2D4_

MMX11AA1D7_

MMX11AA2D4_

MMX11AA2D8_

MMX11AA3D7_

3.54

(90)

2.46

(62.5)

7.68

(195)

7.17

(182)

1.26

(32)

4.14

(105)

2.17

(5.5)

—FS2

MMX12AA3D7_

MMX12AA4D8_

MMX12AA7D0_

MMX32AA3D7_

MMX32AA4D8_

MMX32AA7D0_

MMX34AA3D3_

MMX34AA4D3_

MMX34AA5D6_

MMX11AA4D8_ 3.94

(100)

2.95

(75)

9.96

(253)

9.53

(242)

1.34

(34)

4.41

(112)

2.17

(5.5)

—FS3

MMX12AA9D6_

MMX32AA011_

MMX34AA7D6_

MMX34AA9D0_

MMX34AA012_

MMX34AA014_

MMX35AA1D7_

MMX35AA2D7_

MMX35AA3D9_

MMX35AA6D1_

MMX35AA9D0_

MMX32AA012_

MMX32AA017_

MMX32AA025_

6.50

(165.0)

5.51

(140.0)

14.57

(370.0)

13.82

(351.0)

13.27

(337.0)

6.61

(168.0)

0.28

(7.0)

0.55

(14.0)

FS4

MMX34AA016_

MMX34AA023_

MMX32AA031_

MMX32AA038_

6.50

(165.0)

5.51

(140.0)

14.57

(414.0)

13.82

(398.0)

15.08

(383.0)

8.07

(205.0)

0.28

(7.0)

0.55

(14.0)

FS5

MMX34AA031_

MMX34AA038_

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-29

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Adjustable Frequency Drives

M-Max Series Drives

Approximate Dimensions in Inches (mm)

NEMA 1/IP21 M-Max Drives and Communication Adapter Kit

Frame Type H W1 W2 W3 D

FS1 8.14 (206.7) 3.77 (95.7) 2.99 (75.9) 3.98 (101.2) 5.41 (137.5)

FS2 9.90 (251.5) 4.72 (120.0) 3.97 (100.8) 4.94 (125.5) 5.68 (144.2)

FS3 12.26 (311.5) 5.12 (130.1) 4.36 (110.8) 5.33 (135.3) 6.32 (160.5)

H

W1

W2

D

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Adjustable Frequency Drives

PowerXL DG1 Series Drives

DG1 General Purpose Drive

Contents

Description Page

PowerXL DG1 Series Drives

Standards and Certifications . . . . . . . . . . . . . . V6-T2-31

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-31

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-32

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-34

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . V6-T2-38

Technical Data and Specifications . . . . . . . . . . V6-T2-40

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-44

Product Description

The DG1 general purpose

drives are part of Eaton’s next

generation PowerXL Series of

adjustable frequency drives

specifically engineered for

today’s more demanding

commercial and industrial

applications. The power unit

makes use of the most

sophisticated semiconductor

technology and a highly

modular construction that can

be flexibly adapted to meet

the customer’s needs.

The control module was

designed to include today’s

standard communication

protocols and I/O while still

having the modularity to add

additional option cards.

Eaton’s patented Active

Energy Control is also a

standard feature on DG1

drives, offering customers

increased efficiency, safety

and reliability.

These drives continue

the tradition of robust

performance and raise

the bar on features and

functionality, ensuring

the best solution at the

right price.

Product Range

●

230V to 125 hp, 310A, 90 kW

●

480V to 250 hp, 310A, 160 kW

●

575V to 250 hp, 250A, 160 kW

Features and Benefits

Hardware

●Brake chopper standard on

Frames 1, 2, 3

●Dual overload ratings

●

110% variable torque (I

L

)

●

150% constant torque (I

H

)

●Type 1/IP21 and Type 12/

IP54 enclosures available

●Integrated common mode

reduction 5% DC link

choke with input surge

protection

●EMI/RFI filters standard on

all drives—meets EMC

Category C2

●Real-time clock—supports

calendaring and PLC

functionality

●Graphic LCD display and

keypad—supports simple

menu navigation as well as

on-screen diagnostics and

troubleshooting

●LOCAL/REMOTE operation

from keypad and two

configurable soft keys

●Control logic can be

powered from an external

auxiliary control panel—

internal drive functions and

fieldbus if necessary

●Standard I/O:

●8DI, 1DO

●2AI, 2AO

●Three relays

●Meets needs of most

communication

requirements

●Standard communications:

●EtherNet/IP,

Modbus TCP

●RS-485: Modbus RTU,

BACnet MS/TP

●Meets the needs of

most communication

requirements

●Seamless integration into

EtherNet/IP networks

via EIP-Assist I/O

tag-generation tool

●Two expansion slots—

intended to support

additional I/O or

communication protocols

as necessary

●Quick disconnect terminals

for I/O connections—

supports fast easy

installation

Software

●Active energy control—

minimizes energy losses

in your motor, resulting in

industry-leading energy

efficiency for your

application

●Quick Start Wizard upon

initial power-up supports

fast, easy installation

●Standard applications:

●Standard

●Multi-pump and fan

Control

●Multi-PID

●Multi-purpose

●Copy/paste functionality

on drive keypad—allows

for fast setup of multiple

drives

●Pre-programmed I/O—

supports fast, easy

installation for most

applications

●Dynamic motor

regenerative energy

management

●Advanced PC Tool with

diagnostic capabilities

●Two configurable keypad

soft keys

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-31

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Adjustable Frequency Drives

PowerXL DG1 Series Drives

Standards and Certifications

Product

●IEC/EN 61800-5-1

●IEC/EN 61800-5-2

●UL 508C

●IEC 61508

●EN 62061

●EN ISO 13849-1

EMC

●Immunity: IEC/EN 61800-3

●Category C2

Certification

●UL

●cUL

●CE

●C-Tick

●RoHS

Catalog Number Selection

PowerXL Series—DG1 General Purpose Drive

PowerXL Series—DG1 General Purpose Drive Option Boards

Internal Brake Chopper

N = No brake chopper

B = Brake chopper

Series Power Part Options

DG1 –344D8 F B –C21 C

Input/Output Voltage Rating

2 = 230V (208–240V, –15%, +10%)

4 = 400V (380–500V, –15%, +10%)

5 = 575V (525–600V, –15%, +10%)

Basic Naming

D = Drive

Output Current Rating (CT)

208–240V 380–500V 525–600V

3D7 = 3.7A, 0.55 kW, 0.75 hp

4D8 = 4.8A, 0.75 kW, 1 hp

6D6 = 6.6A, 1.1 kW, 1.5 hp

7D8 = 7.8A, 1.5 kW, 2 hp

011 = 11A, 2.2 kW, 3 hp

012 = 12.5A, 3 kW, 5 hp (VT)

017 = 17.5A, 3.7 kW, 5 hp

025 = 25A, 5.5 kW, 7.5 hp

031 = 31A, 7.5 kW, 10 hp

048 = 48A, 11 kW, 15 hp

061 = 61A, 15 kW, 20 hp

075 = 75A, 18.5 kW, 25 hp

088 = 88A, 22 kW, 30 hp

114 = 114A, 30 kW, 40 hp

143 = 143A, 37 kW, 50 hp

170 = 170A, 45 kW, 60 hp

211 = 211A, 55 kW, 75 hp

261 = 261A, 75 kW, 100 hp

2D2 = 2.2A, 0.75 kW, 1 hp

3D3 = 3.3A, 1.1 kW, 1.5 hp

4D3 = 4.3A, 1.5 kW, 2 hp

5D6 = 5.6A, 2.2 kW, 3 hp

7D6 = 7.6A, 3 kW, 5 hp

9D0 = 9A, 4 kW, 7.5 hp (VT)

012 = 12A, 5.5 kW, 7.5 hp

016 = 16A, 7.5 kW, 10 hp

023 = 23A, 11 kW, 15 hp

031 = 31A, 15 kW, 20 hp

038 = 38A, 18 kW, 25 hp

046 = 46A, 22 kW, 30 hp

061 = 61A, 30 kW, 40 hp

072 = 72A, 37 kW, 50 hp

087 = 87A, 45 kW, 60 hp

105 = 105A, 55 kW, 75 hp

140 = 140A, 75 kW, 100 hp

170 = 170A, 90 kW, 125 hp

205 = 205A, 110 kW, 150 hp

261 = 261A, 132 kW, 200 hp

3D3 = 3.3A, 1.5 kW, 2 hp

4D5 = 4.5A, 2.2 kW, 3 hp

7D5 = 7.5A, 3.7 kW, 5 hp

010 = 10A, 5.5 kW, 7.5 hp

013 = 13.5A, 7.5 kW, 10 hp

018 = 18A, 11 kW, 15 hp

022 = 22A, 15 kW, 20 hp

027 = 27A, 18 kW, 25 hp

034 = 34A, 22 kW, 30 hp

041 = 41A, 30 kW, 40 hp

052 = 52A, 37 kW, 50 hp

062 = 62A, 45 kW, 60 hp

080 = 80A, 55 kW, 75 hp

100 = 100A, 75 kW, 100 hp

125 = 125A, 90 kW, 125 hp

144 = 144A, 110 kW, 150 hp

208 = 208A, 160 kW, 200 hp

Series

G1 = General purpose

Phase Reference

3 = 3~ INPUT/3~ OUTPUT

Internal EMC Filter

F = Internal EMC filter

Coating of Boards

C = Coated

Enclosure (IP Rating)

21 = IP21/Type 1

54 = IP54/Type 12

Display Option

C = LCD (graphical)

DX G–NET– PROFB

Function

PROFIBUS = PROFIBUS

DEVICENET = DeviceNet

LONWORKS =LonWorks

CANOPEN = CANopen

SWD =SmartWire

See Accessories on Page V6-T2-34

for full offering

Series

G = General purpose

Type

NET = Communication card

EXT =I/O card

ACC = Accessory

SPR =Spare part

KEY = Keypad

CBL = Cable

Basic Naming

DX = PowerXL Drive

V6-T2-32 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DG1 Series Drives

Product Selection

DG1 Series Drives—208–240 Volt

Type 1/IP21

Ty p e 1 2 / I P 5 4

Note

1 FR6 available in 2015.

Frame Size

230V, 50 Hz

kW Rating (CT/IH)

230V, 50 Hz

kW Rating (VT/IL)

230V, 60 Hz

hp (CT/IH)

230V, 60 Hz

hp (VT/IL)

Current

A (CT/IH)

Current

A (VT/IL) Catalog Number

FR1 0.55 0.75 0.75 1 3.7 4.8 DG1-323D7FB-C21C

0.75 1.1 1 1.5 4.8 6.6 DG1-324D8FB-C21C

1.1 1.5 1.5 2 6.6 7.8 DG1-326D6FB-C21C

1.5 2.2 2 3 7.8 11 DG1-327D8FB-C21C

2.2 3 3 — 11 12.5 DG1-32011FB-C21C

FR2 3 3.7 — 5 12.5 17.5 DG1-32012FB-C21C

3.7 5.5 5 7.5 17.5 25 DG1-32017FB-C21C

5.5 7.5 7.5 10 25 31 DG1-32025FB-C21C

FR3 7.5 11 10 15 31 48 DG1-32031FB-C21C

11 15 15 20 48 61 DG1-32048FB-C21C

FR415 18.5 20256175DG1-32061FN-C21C

18.5 22 25 30 75 88 DG1-32075FN-C21C

22 30 30 40 88 114 DG1-32088FN-C21C

FR530374050114143DG1-32114FN-C21C

37 45 50 60 143 170 DG1-32143FN-C21C

45 55 60 75 170 211 DG1-32170FN-C21C

FR6 155 75 75 100 211 261 DG1-32211FN-C21C

75 90 100 125 261 312 DG1-32261FN-C21C

Frame Size

230V, 50 Hz

kW Rating (CT/IH)

230V, 50 Hz

kW Rating (VT/IL)

230V, 60 Hz

hp (CT/IH)

230V, 60 Hz

hp (VT/IL)

Current

A (CT/IH)

Current

A (VT/IL) Catalog Number

FR1 0.55 0.75 0.75 1 3.7 4.8 DG1-323D7FB-C54C

0.75 1.1 1 1.5 4.8 6.6 DG1-324D8FB-C54C

1.1 1.5 1.5 2 6.6 7.8 DG1-326D6FB-C54C

1.5 2.2 2 3 7.8 11 DG1-327D8FB-C54C

2.2 3 3 — 11 12.5 DG1-32011FB-C54C

FR2 3 3.7 — 5 12.5 17.5 DG1-32012FB-C54C

3.7 5.5 5 7.5 17.5 25 DG1-32017FB-C54C

5.5 7.5 7.5 10 25 31 DG1-32025FB-C54C

FR3 7.5 11 10 15 31 48 DG1-32031FB-C54C

11 15 15 20 48 61 DG1-32048FB-C54C

FR415 18.5 20256175DG1-32061FN-C54C

18.5 22 25 30 75 88 DG1-32075FN-C54C

22 30 30 40 88 114 DG1-32088FN-C54C

FR530374050114143DG1-32114FN-C54C

37 45 50 60 143 170 DG1-32143FN-C54C

45 55 60 75 170 211 DG1-32170FN-C54C

FR6 155 75 75 100 211 261 DG1-32211FN-C54C

75 90 100 125 261 312 DG1-32261FN-C54C

PowerXL Series—DG1

PowerXL Series—DG1

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-33

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Adjustable Frequency Drives

PowerXL DG1 Series Drives

DG1 Series Drives—380–500 Volt

Type 1/IP21

Ty p e 1 2 / I P 5 4

Note

1 FR6 available in 2015.

Frame Size

400V, 50 Hz

kW Rating (CT/IH)

400V, 50 Hz

kW Rating (VT/IL)

460V, 60 Hz

hp (CT/IH)

460V, 60 Hz

hp (VT/IL)

Current

A (CT/IH)

Current

A (VT/IL) Catalog Number

FR1 0.75 1.1 1 1.5 2.2 3.3 DG1-342D2FB-C21C

1.1 1.5 1.5 2 3.3 4.3 DG1-343D3FB-C21C

1.5 2.2 2 3 4.3 5.6 DG1-344D3FB-C21C

2.2 3 3 5 5.6 7.6 DG1-345D6FB-C21C

345—7.69DG1-347D6FB-C21C

45.5—7.5912DG1-349D0FB-C21C

FR2 5.5 7.5 7.5 10 12 16 DG1-34012FB-C21C

7.5 11 10151623DG1-34016FB-C21C

11 15 15 20 23 31 DG1-34023FB-C21C

FR315 18.5 20253138DG1-34031FB-C21C

18.5 22 25 30 38 46 DG1-34038FB-C21C

22 30 30 40 46 61 DG1-34046FB-C21C

FR430 37 40506172DG1-34061FN-C21C

37 45 50 60 72 87 DG1-34072FN-C21C

45 55 60 75 87 105 DG1-34087FN-C21C

FR5557575100105140DG1-34105FN-C21C

75 90 100 125 140 170 DG1-34140FN-C21C

90 110 125 150 170 205 DG1-34170FN-C21C

FR6 1110 132 150 200 205 261 DG1-34205FN-C21C

132 160 200 250 261 310 DG1-34261FN-C21C

Frame Size

400V, 50 Hz

kW Rating (CT/IH)

400V, 50 Hz

kW Rating (VT/IL)

460V, 60 Hz

hp (CT/IH)

460V, 60 Hz

hp (VT/IL)

Current

A (CT/IH)

Current

A (VT/IL) Catalog Number

FR1 0.75 1.1 1 1.5 2.2 3.3 DG1-342D2FB-C54C

1.1 1.5 1.5 2 3.3 4.3 DG1-343D3FB-C54C

1.5 2.2 2 3 4.3 5.6 DG1-344D3FB-C54C

2.2 3 3 5 5.6 7.6 DG1-345D6FB-C54C

345—7.69DG1-347D6FB-C54C

45.5—7.5912DG1-349D0FB-C54C

FR2 5.5 7.5 7.5 10 12 16 DG1-34012FB-C54C

7.5 11 10151623DG1-34016FB-C54C

11 15 15 20 23 31 DG1-34023FB-C54C

FR315 18.5 20253138DG1-34031FB-C54C

18.5 22 25 30 38 46 DG1-34038FB-C54C

22 30 30 40 46 61 DG1-34046FB-C54C

FR430 37 40506172DG1-34061FN-C54C

37 45 50 60 72 87 DG1-34072FN-C54C

45 55 60 75 87 105 DG1-34087FN-C54C

FR5557575100105140DG1-34105FN-C54C

75 90 100 125 140 170 DG1-34140FN-C54C

90 110 125 150 170 205 DG1-34170FN-C54C

FR6 1110 132 150 200 205 261 DG1-34205FN-C54C

132 160 200 250 261 310 DG1-34261FN-C54C

PowerXL Series—DG1

PowerXL Series—DG1

V6-T2-34 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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PowerXL DG1 Series Drives

Accessories

The PowerXL Series—DG1 drives can accommodate a wide

selection of expander and adapter option boards to customize

the drive for your application needs. The drive’s control unit is

designed to accept a total of two additional option boards.

The PowerXL Series—DG1 drives come with a factory-installed

standard board configuration including the following:

●Standard I/O:

●8DI, 1DO

●2AI, 2AO

●Three relays

●Standard communications:

●EtherNet/IP, Modbus TCP

●RS-485: Modbus RTU, BACnet MS/TP

PowerXL Series—DG1 I/O Card Kits

PowerXL Series—DG1 Communication Card Kits

PowerXL Series—DG1 Keypad Kits

PowerXL Series—DG1 Conversion and Flange Kits

The Type 12/IP54 option kit is used to convert a Type 1/IP21 to a

Type 12/IP54 drive. The kit includes cover, fan and grommets.

Type 12/IP54 Conversion Kits

The flange kit is used when the power section heat sink is

mounted through the back panel of an enclosure. The kit

includes hardware, top flange plate, bottom flange plate and

two side flange plates.

Flange Kits

PowerXL Series—DG1 Demo Units

Demo Units

Description Catalog Number

3 x DI, 3 x DO, 1 x thermistor, 24 Vdc/EXT option card DXG-EXT-3DI3DO1T

1 x AI, 2 x AO (isolated to control board) option card DXG-EXT-1AI2AO

3 x relay dry contact (2NO + 1NO/NC) option card DXG-EXT-3RO

3 x PT100 RTD thermistor input option card DXG-EXT-THER1

6 x DI 240 Vac input option card DXG-EXT-6DI

Description Catalog Number

PROFIBUS-DP communication card DXG-NET-PROFIBUS

CANopen communication card DXG-NET-CANOPEN

DeviceNet communication card DXG-NET-DEVICENET

PROFIBUS DB9 to 5-pin adapter card DXG-MNT-PROFIBUS

SmartWire communication card and module DXG-NET-SWD

LonWorks communication card DXG-NET-LONWORKS

Description Catalog Number

Standard keypad DXG-KEY-LCD

Remote keypad kit (0.5m cable) DXG-KEY-RMTKIT

1m remote keypad cable DXG-CBL-1M0

3m remote keypad cable DXG-CBL-3M0

Remote keypad mounting holder only DXG-KEY-HOLDER

Type 12/IP54 keypad hole plug (maintain rating without keypad) DXG-KEY-N12PLUG

Description Catalog Number

Frame 1 230V Type 12/IP54 kit DXG-ACC-2FR1N12KIT

Frame 1 480V Type 12/IP54 kit DXG-ACC-4FR1N12KIT

Frame 2 Type 12/IP54 kit DXG-ACC-FR2N12KIT

Frame 3 Type 12/IP54 kit DXG-ACC-FR3N12KIT

Description Catalog Number

Frame 1 flange kit Type 12/IP54 DXG-ACC-FR1N12FK

Frame 2 flange kit Type 12/IP54 DXG-ACC-FR2N12FK

Frame 3 flange kit Type 12/IP54 DXG-ACC-FR3N12FK

Frame 4 flange kit Type 12/IP54 DXG-ACC-FR4N12FK

Frame 5 flange kit Type 12/IP54 DXG-ACC-FR5N12FK

Description Catalog Number

DG1 control module demo stand DG1-DEMO1

DG1 full drive demo case DG1-DEMO2

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-35

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PowerXL DG1 Series Drives

PowerXpert inControl Software

The PowerXL Series PC Tool is designed for programming, controlling and monitoring of

the DG1 drives. Features include loading parameters that can be saved to a file or printed,

setting references, starting and stopping the motor, monitoring signals in graphical or text

form, and real-time display.

PowerXpert inControl Software

Description Catalog Number

Software kit (software, cable, manual) DXG-ACC-SOFTWARE

Software cable (USB to RJ45 [RS-485]) DXG-CBL-PCCABLE

Real-time clock battery DXG-ACC-RTBATT

V6-T2-36 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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PowerXL DG1 Series Drives

Brake Chopper Options

The brake chopper circuit

option is used for applications

that require dynamic braking.

Dynamic braking resistors are

not included with drive

purchase. Consult the factory

for additional dynamic braking

resistor selections that are

supplied separately. A list of

common resistors are listed

below and are complete

indoor assemblies, include a

pre-wired terminal block and

a thermal switch, and are not

UL Listed.

Duty Cycle

The duty cycle rating is based

on a 60-second period. For

example, the 20% duty cycle

resistor can carry 100%

current for 12 seconds out

of every 60 seconds, while

the 50% duty cycle resistor

can carry 150% current for

30 seconds out of every

60 seconds.

Torque

If the braking torque required

is less than 15%, dynamic

braking is not required

because the regenerated

energy will be dissipated in

the drive and motor losses.

Dynamic Brake Resistor—Catalog Number Selection

230V Brake Resistors

Drive hp

(CT/IH)

Minimum

Ohms

20% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque

Catalog Number Dimensions Catalog Number Dimensions

0.75 15.0 DBR-R100-W0400 12W x 5D x 5H DBR-R100-W0800 12W x 7D x 5H

115.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W0800 12W x 7D x 5H

1.5 15.0 DBR-R100-W0400 12W x 5D x 5H DBR-R036-W1200 12W x 10D x 5H

215.0DBR-R100-W0400 12W x 5D x 5H DBR-R036-W1200 12W x 10D x 5H

315.0DBR-R036-W0800 12W x 7D x 5H DBR-R036-W2000 12W x 16D x 5H

49.0DBR-R036-W0800 12W x 7D x 5H DBR-R012-W2400 19W x 10D x 5H

59.0DBR-R036-W0800 12W x 7D x 5H DBR-R020-W2800 19W x 13D x 5H

7.5 9.0 DBR-R020-W1200 12W x 10D x 5H DBR-R012-W4800 26.5W x 10D x 5H

10 7.0 DBR-R015-W1600 12W x 13D x 5H DBR-R112-W6000 26.5W x 13D x 5H

15 7.0 DBR-R012-W2400 19W x 10D x 5H DBR-R7D8-W9000 28W x 10D x 10H

20 2.0 DBR-R9D3-W3200 19W x 10D x 5H DBR-R3D4-W012K 28W x 10D x 10H

25 2.0 DBR-R5D5-W4000 26.5W x 10D x 5H DBR-R5D1-W015K 28W x 16D x 10H

30 2.0 DBR-R4D8-W4800 26.5W x 10D x 5H DBR-R4D1-W020K 28W x 16D x 10H

40 2.0 DBR-R004-W6000 26.5W x 13D x 5H DBR-R3D4-W025K 30W x 18D x 16H

50 2.0 DBR-R3D1-W7500 26.5W x 16D x 5H DBR-R2D1-W030K 30W x 18D x 24H

60 2.0 DBR-R2D8-W9000 26.5W x 16D x 5H DBR-R002-W036K 30W x 18D x 24H

75 2.0 DBR-R2D6-W012K 28W x 10D x 10H DBR-R002-W045K 30W x 18D x 32H

100 2.0 DBR-R002-W015K 28W x 16D x 10H DBR-R002-W060K 30W x 18D x 48H

DBR –R100– W0800

Dynamic Brake Resistor Resistance

1D0 =1.0 Ohms

100 =100 Ohms

Rated Watts

0800 = 800 Watts

8000 = 8000 Watts

080K = 80,000 Watts

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-37

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PowerXL DG1 Series Drives

480V Brake Resistors

Drive hp

(CT/IH)

Minimum

Ohms

20% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque

Catalog Number Dimensions Catalog Number Dimensions

136.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W0800 12W x 7D x 5H

1.5 36.0 DBR-R100-W0400 12W x 5D x 5H DBR-R100-W1200 12W x 10D x 5H

236.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W1200 12W x 10D x 5H

336.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2000 12W x 16D x 5H

536.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2800 19W x 13D x 5H

636.0DBR-R100-W1200 12W x 10D x 5H DBR-R070-W4000 19W x 16D x 5H

7.5 18.0 DBR-R100-W1200 12W x 10D x 5H DBR-R020-W4800 26.5W x 13D x 5H

10 18.0 DBR-R063-W1600 12W x 13D x 5H DBR-R030-W6000 26.5W x 16D x 5H

15 18.0 DBR-R030-W2400 19W x 10D x 5H DBR-R030-W9000 28W x 10D x 10H

20 13.0 DBR-R030-W3200 19W x 13D x 5H DBR-R023-W012K 28W x 13D x 10H

25 13.0 DBR-R030-W4000 19W x 16D x 5H DBR-R013-W015K 28W x 16D x 10H

30 13.0 DBR-R020-W4800 26.5W x 13D x 5H DBR-R014-W020K 30W x 18D x 24H

40 2.0 DBR-R112-W6000 26.5W x 13D x 5H DBR-R007-W025K 30W x 18D x 16H

50 2.0 DBR-R013-W7500 26.5W x 16D x 5H DBR-R8D5-W030K 30W x 18D x 24H

60 2.0 DBR-R010-W9000 28W x 10D x 10H DBR-R7D3-W036K 30W x 18D x 24H

75 2.0 DBR-R009-W012K 28W x 13D x 10H DBR-R002-W045K 30W x 18D x 32H

100 2.0 DBR-R5D1-W015K 28W x 16D x 10H DBR-R004-W060K 30W x 18D x 40H

125 2.0 DBR-R4D1-W020K 28W x 16D x 10H DBR-R004-W070K 30W x 18D x 48H

150 2.0 DBR-R3D4-W025K 30W x 18D x 16H DBR-R3D5-W085K 30W x 18D x 56H

200 2.0 DBR-R3D3-W030K 30W x 18D x 24H DBR-R2D6-W110K 30W x 18D x 64H

V6-T2-38 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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PowerXL DG1 Series Drives

Replacement Parts

Frame 1

Frame 2

Frame 3

Notes

1Factory recommended spare parts.

2575V available in 2015.

Catalog Number Catalog Number Catalog Number

Description 230V 480V 575V

Standard keypad 1DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD

Main control board 1DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD

Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER

Type 1/IP21 standard cover DXG-SPR-FR1CVR DXG-SPR-FR1CVR 2

Main fan kit 1DXG-SPR-FR1FAN DXG-SPR-FR1FAN 2

Control fan DXG-SPR-2FR1CF DXG-SPR-4FR1CF 2

Main power board DXG-SPR-2FR1MPB DXG-SPR-4FR1MPB 2

EMI board DXG-SPR-2FR1EB DXG-SPR-4FR1EB 2

Middle chassis cover DXG-SPR-FR1MCC DXG-SPR-FR1MCC 2

Outer housing DXG-SPR-FR1OH DXG-SPR-FR1OH 2

UL conduit plate DXG-SPR-FR1CPUL DXG-SPR-FR1CPUL 2

IEC conduit plate DXG-SPR-FR1CPIEC DXG-SPR-FR1CPIEC 2

Catalog Number Catalog Number Catalog Number

Description 230V 480V 575V

Standard keypad 1DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD

Main control board 1DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD

Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER

Type 1/IP21 standard cover DXG-SPR-FR2CVR DXG-SPR-FR2CVR 2

Main fan kit 1DXG-SPR-FR2FAN DXG-SPR-FR2FAN 2

Control fan DXG-SPR-FR2CF DXG-SPR-FR2CF 2

Bus capacitor DXG-SPR-2FR2BC DXG-SPR-4FR24BC 2

Main power board DXG-SPR-2FR2MPB DXG-SPR-4FR2MPB 2

EMI board DXG-SPR-2FR2EB DXG-SPR-4FR2EB 2

IGBT module DXG-SPR-FR2IGBT DXG-SPR-FR2IGBT 2

Middle chassis cover DXG-SPR-FR2MCC DXG-SPR-FR2MCC 2

Outer housing DXG-SPR-FR2OH DXG-SPR-FR2OH 2

UL conduit plate DXG-SPR-FR2CPUL DXG-SPR-FR2CPUL 2

IEC conduit plate DXG-SPR-FR2CPIEC DXG-SPR-FR2CPIEC 2

Catalog Number Catalog Number Catalog Number

Description 230V 480V 575V

Standard keypad 1DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD

Main control board 1DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD

Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER

Type 1/IP21 standard cover DXG-SPR-FR3CVR DXG-SPR-FR3CVR 2

Main fan kit 1DXG-SPR-FR3FAN DXG-SPR-FR3FAN 2

Control fan DXG-SPR-FR34CF DXG-SPR-FR34CF 2

Bus capacitor DXG-SPR-FR3BC DXG-SPR-FR3BC 2

Main power board DXG-SPR-2FR3MPB DXG-SPR-4FR3MPB 2

EMI board DXG-SPR-2FR3EB DXG-SPR-4FR3EB 2

Drive board DXG-SPR-2FR3DB DXG-SPR-4FR3DB 2

Output board DXG-SPR-FR3OB DXG-SPR-FR3OB 2

Middle chassis cover DXG-SPR-FR3MCC DXG-SPR-FR3MCC 2

Outer housing DXG-SPR-FR3OH DXG-SPR-FR3OH 2

UL conduit plate DXG-SPR-FR3CPUL DXG-SPR-FR3CPUL 2

IEC conduit plate DXG-SPR-FR3CPIEC DXG-SPR-FR3CPIEC 2

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-39

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PowerXL DG1 Series Drives

Frame 4

Frame 5

Notes

1Factory recommended spare parts.

2575V available in 2015.

230V 480V 575V

Description Catalog Number Catalog Number Catalog Number

Standard keypad 1DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD

Main control board 1DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD

Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER

Type 1/IP21 standard cover DXG-SPR-FR4CVR DXG-SPR-FR4CVR 2

Main fan kit 1DXG-SPR-FR4FAN DXG-SPR-FR4FAN 2

Control fan DXG-SPR-FR34CF DXG-SPR-FR34CF 2

Bus capacitor DXG-SPR-2FR4BC DXG-SPR-4FR24BC 2

Main power board DXG-SPR-2FR4MPB DXG-SPR-4FR4MPB 2

EMI board DXG-SPR-2FR4EB DXG-SPR-4FR4EB 2

Softstart board DXG-SPR-2FR4SB DXG-SPR-4FR4SB 2

IGBT module DXG-SPR-2FR4IGBT DXG-SPR-4FR4IGBT 2

Rectifier module DXG-SPR-2FR4RM DXG-SPR-4FR4RM 2

Brake chopper module DXG-SPR-2FR4BCM DXG-SPR-4FR4BCM 2

Middle chassis cover DXG-SPR-FR4MCC DXG-SPR-FR4MCC 2

Outer housing DXG-SPR-FR4OH DXG-SPR-FR4OH 2

UL conduit plate DXG-SPR-FR4CPUL DXG-SPR-FR4CPUL 2

IEC conduit plate DXG-SPR-FR4CPIEC DXG-SPR-FR4CPIEC 2

230V 480V 575V

Description Catalog Number Catalog Number Catalog Number

Standard keypad 1DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD

Main control board 1DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD

Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER

Type 1/IP21 standard cover DXG-SPR-FR5CVR DXG-SPR-FR5CVR 2

Main fan kit 1DXG-SPR-FR5FAN DXG-SPR-FR5FAN 2

Control fan DXG-SPR-FR5CF DXG-SPR-FR5CF 2

Bus capacitor DXG-SPR-FR5BC DXG-SPR-FR5BC 2

Main power board DXG-SPR-2FR5MPB DXG-SPR-4FR5MPB 2

EMI-1 board DXG-SPR-2FR5E1B DXG-SPR-4FR5E1B 2

EMI-2 board DXG-SPR-2FR5E2B DXG-SPR-4FR5E2B 2

EMI-3 board DXG-SPR-FR5E3B DXG-SPR-FR5E3B 2

IGBT module DXG-SPR-FR5IGBT DXG-SPR-FR5IGBT 2

Rectifier module DXG-SPR-2FR5RM DXG-SPR-4FR5RM 2

Brake chopper module DXG-SPR-2FR5BCM DXG-SPR-4FR5BCM 2

Middle chassis cover DXG-SPR-FR5MCC DXG-SPR-FR5MCC 2

Outer housing DXG-SPR-FR5OH DXG-SPR-FR5OH 2

UL conduit plate DXG-SPR-FR5CPUL DXG-SPR-FR5CPUL 2

IEC conduit plate DXG-SPR-FR5IECCP DXG-SPR-FR5IECCP 2

V6-T2-40 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DG1 Series Drives

Technical Data and Specifications

PowerXL Series—DG1 Technical Data and Specifications

Attribute Description Specification

Input ratings Input voltage Uin 208V to 240V, 380V to 500V, 525V to 600V, –15 to 10%

Input frequency 50 Hz to 60 Hz (variation up to 45 Hz to 66 Hz)

Connection to power Once per minute or less

Starting delay 3s (FR1 to FR2), 4s (FR3), 5s (FR4), 6s (FR5)

Short-circuit withstand rating 100 kAIC

Output ratings Output voltage 0 to Uin

Continuous output current IL: ambient temperature maximum 40°C, up to 60°C with derating, overload 1.1 x IL (1 min./10 min.)

IH: ambient temperature maximum 50°C, up to 60°C with derating, overload 1.5 x IH (1 min./10 min.)

Overload current 150% respectively 110% (1 min./10 min.)

Initial output current 200% (2s/20s)

Output frequency 0–400 Hz (standard)

Frequency resolution 0.01 Hz

Control characteristics Control methods Frequency control

Speed control

Open-loop speed control

Open-loop torque control

Switching frequency Range:

FR1–3: 1 kHz to 12 kHz

FR4–5: 1 kHz to 10 kHz

Defaults:

FR1–3: 4 kHz (IH), 6 kHz (IL)

FR4–5: 3.6 kHz

Automatic switching frequency derating in case of overload.

Frequency reference Analog input: resolution 0.1% (10-bit), accuracy +1%

Panel reference: resolution 0.01 Hz

Field weakening point 20 Hz to 400 Hz

Acceleration time 0.1s to 3000s

Deceleration time 0.1s to 3000s

Braking torque DC brake: 30% x Motor Rated Torque (Tn) (without brake chopper)

Dynamic braking (with optional brake chopper using an external brake resistor):

100% continuous maximum rating

Ambient conditions Ambient operating temperature –10°C (no frost) to +50°C, up to +60°C with derating (CT)

–10°C (no frost) to +40°C, up to +60°C with derating (VT)

Storage temperature –40°C to +70°C

Relative humidity 0–95% RH, noncondensing, non-corrosive

Air quality:

●Chemical vapors

●Mechanical particles

Tested according to IEC 60068-2-60 Test Key:

Flowing mixed gas corrosion test, Method 1 (H2S [hydrogen sulfide] and SO2 [sulfur dioxide])

Designed according to:

IEC 60721-3-3, unit in operation, class 3C2

IEC 60721-3-3, unit in operation, class 3S2

Altitude 100% load capacity (no derating) up to 3280 ft (1000m); 1% derating for each 328 ft (100m) above

3280 ft (1000m); max. 9842 ft (3000m) (2000m for corner grounded earth main systems)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-41

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Adjustable Frequency Drives

PowerXL DG1 Series Drives

PowerXL Series—DG1 Technical Data and Specifications, continued

Attribute Description Specification

Ambient conditions,

continued

Vibration:

●EN 61800-5-1

●EN 60668-2-6

5–150 Hz

Displacement amplitude: 1 mm (peak) at 5 Hz to 15.8 Hz (FR1–FR5)

Maximum acceleration amplitude: 1g at 15.8 Hz to 150 Hz (FR1–FR5)

Shock:

●ISTA 1 A

●EN 60068-2-27

Storage and shipping: maximum 15g, 11 ms (in package)

Overvoltage Overvoltage Category III

Pollution degree Pollution Degree 2

Enclosure class IP21/Type 1 standard in entire kW/hp range

IP54/Type 12 option

Note: Keypad required to be mounted in drive for IP54/Type 12 rating

Immunity Fulfills EN 61800-3 (2004), first and second environment

MTBF FR1: 165,457 hours

FR2: 134,833 hours

FR3: 102,515 hours

FR4: 121,567 hours

FR5: 108,189 hours

FR6: Available in 2015

Standards Safety UL 508C, CSA C22.2 No. 274-13 and EN 61800-5-1

EMC +EMC2: EN 61800-3 (2004), Category C2

The drive can be modified for IT networks and corner grounding TN system

Electrostatic discharge Second environment, IEC 61000-4-2, 4 kV CD or 8 kV AD, Criterion B

Fast transient burst Second environment, IEC 61000-4-4, 2 kV/5 kHz, Criterion B

Dielectrical strength Primary to secondary: 3600 Vac/5100 Vdc

Primary to earth: 2000 Vac/2828 Vdc

Approvals EN 61800-5-1 (2007), CE, UL and cUL (see nameplate for more detailed approvals)

Fieldbus connections Onboard: EtherNet/IP, Modbus® TCP, Modbus RTU, BACnet

Safety/protections Overvoltage protection Yes

Overvoltage trip limit 240V drives: 456V

480V drives: 911V

Undervoltage protection Yes

Undervoltage trip limit 240V drives: 211V

480V drives: 370V

Earth fault protection Yes

Input phase supervision Yes

Motor phase supervision Yes

Overcurrent protection Yes

Unit overtemperature protection Yes

Motor overload protection Yes

Motor stall protection Yes

Motor underload protection Yes

DC bus overvoltage control Yes

Short-circuit protection of 24V

reference voltages

Yes

Surge protection Yes (differential mode 2 kV; common mode 4 kV)

Common coated boards Yes (prevents corrosion)

V6-T2-42 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DG1 Series Drives

Wiring Diagram

PowerXL Series—DG1 Control Wiring Diagram

Pin Signal Name Signal Default Setting Description

1 +10V Ref. Output Voltage — 10 Vdc Supply Source

2 AI1+ Analog Input 1 0–10V Voltage Speed Reference (Programmable to 4 mA to 20 mA)

3 AI1– Analog Input 1 Ground — Analog Input 1 Common (Ground)

4 AI2+ Analog Input 2 4 mA to 20 mA Current Speed Reference (Programmable to 0–10V)

5 AI2– Analog Input 2 Ground — Analog Input 2 Common (Ground)

6 GND I/O Signal Ground — I/O Ground for Reference and Control

7 DIN5 Digital Input 5 Preset Speed B0 Sets frequency output to Preset Speed 1

8 DIN6 Digital Input 6 Preset Speed B1 Sets frequency output to Preset Speed 2

9 DIN7 Digital Input 7 Emergency Stop (TI–) Input forces VFD output to shut off

10 DIN8 Digital Input 8 Force Remote (TI+) Input takes VFD from Local to Remote

11 CMB DI5 to DI8 Common Grounded Allows source input

12 GND I/O Signal Ground — I/O Ground for Reference and Control

13 24V +24 Vdc Output — Control voltage output (100 mA max.)

14 DO1 Digital Output 1 Ready Shows the drive is ready to run

15 24Vo +24 Vdc Output — Control voltage output (100 mA max.)

16 GND I/O Signal Ground — I/O Ground for Reference and Control

17 AO1+ Analog Output 1 Output Frequency Shows Output frequency to motor 0–60 Hz (4 mA to 20 mA)

18 AO2+ Analog Output 2 Motor Current Shows Motor current of motor 0–FLA (4 mA to 20 mA)

19 24Vi +24 Vdc Input — External control voltage input

20 DIN1 Digital Input 1 Run Forward Input starts drive in forward direction (start enable)

21 DIN2 Digital Input 2 Run Reverse Input starts drive in reverse direction (start enable)

22 DIN3 Digital Input 3 External Fault Input causes drive to fault

23 DIN4 Digital Input 4 Fault Reset Input resets active faults

24 CMA DI1 to DI4 Common Grounded Allows source input

25 A RS-485 Signal A — Fieldbus Communication (Modbus, BACnet)

26 B RS-485 Signal B — Fieldbus Communication (Modbus, BACnet)

27 R3NO Relay 3 Normally Open At Speed Relay output 3 shows VFD is at Ref. Frequency

28 R1NC Relay 1 Normally Closed Run Relay output 1 shows VFD is in a run state

29 R1CM Relay 1 Common

30 R1NO Relay 1 Normally Open

31 R3CM Relay 3 Common At Speed Relay output 3 shows VFD is at Ref. Frequency

32 R2NC Relay 2 Normally Closed Fault Relay output 2 shows VFD is in a fault state

33 R2CM Relay 2 Common

34 R2NO Relay 2 Normally Open

Res

i

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-43

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Adjustable Frequency Drives

PowerXL DG1 Series Drives

Control Board Layout

PowerXL Series—DG1 Control Board Layout

Connect DSP Part

to Power Board

Keypad

Connect MCU Part

to Power Board

Battery (Standard)

RJ45 EtherNet/IP,

Modbus TCP

Optional Card A

Optional Card B

RS-485 Terminating

Resistor

Removable

MOV Screw

Motor Ground

Clamp Location

Grounding

Strap Location

Grounding

Strap Location

Line Ground

Clamp Location

Removable

EMC Screw

Control I/O

Terminals

AI Mode Selection

STO

Fan Power Wire

Line Side Motor

Line Ground

Clamp Location

ON

123

ON

1

V6-T2-44 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

PowerXL DG1 Series Drives

Dimensions

Approximate Dimensions in Inches (mm)

PowerXL Series—DG1 Dimensions

Note

1FR6 and 575 Vac available in 2015.

Frame

Size Voltage hp (CT/IH)kW

Amperes

(CT/IH)

Approximate Dimensions in Inches (mm) Weight

Lb (kg)D H1 H2 H3 W1W2W3W4Ø

FR1 230 Vac 0.75–3 0.55–2.2 3.5–11 7.89

(200.4)

12.87

(326.9)

12.28

(311.9)

11.50

(292.1)

6.02

(153.0)

4.80

(121.9)

3.94

(100.1)

3.94

(100.1)

0.28

(7.0)

14.33

(6.5)

480 Vac 1–5 0.75–3.7 2.3–7.6

575 Vac 12–5 1.5–3.7 3.3–7.5

FR2 230 Vac 5–7.5 3–5.5 12.5–25 9.63

(244.7)

16.50

(419.1)

15.98

(405.9)

14.96

(380.0)

6.61

(167.8)

5.28

(134.1)

3.54

(90.0)

3.54

(90.0)

0.28

(7.0)

23.37

(10.6)

480 Vac 7.5–15 5.5–11 12–23

575 Vac 17.5–15 5.5–11 10–18

FR3 230 Vac 10–15 7.5–11 31–48 10.44

(265.1)

21.97

(558.0)

21.46

(545.0)

20.43

(518.9)

8.06

(204.6)

7.24

(183.9)

4.92

(125.0)

4.92

(125.0)

0.35

(9.0)

49.82

(22.6)

480 Vac 20–30 15–22 31–46

575 Vac 120–30 15–22 22–34

FR4 230 Vac 20–30 15–22 61–88 11.57

(294.0)

24.80

(629.9)

34.31

(617.5)

23.27

(591.1)

9.36

(237.7)

9.13

(231.9)

8.07

(205.0)

8.07

(205.0)

0.35

(9.0)

77.60

(35.2)

480 Vac 40–60 30–45 61–87

575 Vac 140–60 30–45 41–62

FR5 230 Vac 40–60 30–45 114–170 13.41

(340.7)

34.98

(888.5)

29.65

(753.1)

27.83

(706.9)

11.34

(288.0)

11.10

(281.9)

8.66

(220.0)

8.66

(220.0)

0.35

(9.0)

154.32

(70.0)

480 Vac 75–125 55–90 105–170

575 Vac 175–125 55–90 80–125

FR6 1230 Vac 75–100 55–75 211–261 1111111111

480 Vac 150–200 110–150 205–261

575 Vac 1150–200 110–160 144–208

W3

H2

W4

W1

W2

H1

D

H3

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-45

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Adjustable Frequency Drives

SVX9000 Drives

SVX9000 Drives

Contents

Description Page

SVX9000 Drives

SVX9000 Drives . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-48

SVX9000 Enclosed Drives . . . . . . . . . . . . . . . . V6-T2-87

SVX9000 VFD Pump Panels . . . . . . . . . . . . . . . V6 -T 2- 111

Product Overview

With the SVX9000 Series

Sensorless Vector Control,

Eaton’s expanded Eaton drive

offering now covers a

complete line of PWM

adjustable frequency (speed)

drives in ratings from:

●208V—3/4 to 100 hp IH;

1 to 100 hp IL

●230V—3/4 to 100 hp IH;

1 to 125 hp IL

●480V—1 to 1900 hp IH;

1-1/2 to 2200 hp IL

●575V—2 to 2000 hp IH;

3 to 2300 hp IL

The Eaton family of drives

includes DA1, DC1, H-Max,

M-Max, SVX9000 and

SPX9000. 9000X Series drive

ratings are rated for either

high overload (IH) or low

overload (IL). IL indicates

110% overload capacity for

1 minute out of 10 minutes.

IH indicates 150% overload

capacity for 1 minute out of

10 minutes.

A full range of enclosure

types and options are

available to meet a wide array

of applications—from simple

variable torque to more

complex industrial

applications such as

conveyors, mixers and

machine controls.

Application Description

Application Engineering

Proper selection and

application of all drive system

components is essential to

assure that an adjustable

frequency drive system will

safely and reliably provide the

performance required for any

given application. The party

responsible for the overall

design and operation of the

facility must make sure that

qualified personnel are

employed to select all

components of the drive

system, including appropriate

safety devices. Eaton’s AF

Drives Application

Engineering Department is

prepared to provide

assistance to answer any

questions about the technical

capabilities of Eaton drives.

Motor Selection

The basic requirement of

motor selection is to match

the torque vs. speed

capability of the motor to the

torque vs. speed requirement

of the driven load.

Motor Torque vs. Speed

Capability

As the speed of a motor is

reduced below its 60 Hz base

speed, motor cooling

becomes less effective

because of the reduced speed

of the self-cooling fan. This

limitation determines the

maximum torque for

continuous operation at any

operating speed. The

maximum intermittent

operating torque is

determined by the motor’s

torque vs. current

characteristics and the output

current capability of the

adjustable frequency

controller.

Multiple Motor Operation

A number of motors can be

connected in parallel to a

single controller. Since the

frequency of the power

supplied by the controller is

the same for each motor, the

motors will always operate at

the same speed. Application

Engineering assistance must

be requested for all multiple

motor applications to assure

compliance with all controller

design limitations.

Special Types of Motors

Standard NEMA Designs A

and B three-phase motors are

the only motors

recommended for use in the

majority of applications, but

other types of motors are

occasionally used. If the

existing motor used in the

application or the motor

proposed for use with the

drive

system is a type other

than NEMA Design

A or B,

Application Engineering

assistance must be

requested to make certain

that the drive is properly

applied.

V6-T2-46 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Product Selection Guide

Controller Selection

The basic requirement of

controller selection is to

match the output current,

voltage and frequency

capabilities of the controller

with the requirements of the

connected motor.

Output Current

The controller must be

selected and applied such

that the average operating

motor current and

horsepower do not exceed

the continuous current and

horsepower ratings of the

controller. The intermittent

operating current must not

exceed the intermittent

current rating of the

controller.

Motor Protection

Eaton adjustable frequency

drives include electronic

motor overload protection

circuits that are designed to

meet the requirements of

NEC article 430-2 provided

that only one motor is

connected to the output of

the controller.

Output Voltage and Frequency

When they are shipped, AF

controllers are adjusted to

provide a maximum output

voltage and frequency

equivalent to the input line

voltage and frequency. The

controllers can be adjusted to

operate above line frequency,

but a hazard of personal injury

or equipment damage may

exist when the motor is

operated above base speed.

Before adjusting the drive to

operate above line frequency,

make sure that the motor and

the driven machinery can

safely be operated at the

resulting speed.

Features

Controller Features

Operator Control and Interface

Requirements

Since there are many

possible configurations and

many ways of achieving a

specific end result, it pays to

consider the operator control

and interface requirements

carefully. A simplified and

more economical drive

package can often be

achieved by selecting from

standard product offerings

rather than specifying a

custom designed

configuration.

Installation Compatibility

The successful application

of an AC drive requires the

assurance that the drive will

be compatible with the

environment in which it will

be installed. In planning the

installation, be sure to

carefully consider the heat

produced by the drive, the

altitude and temperature

limits and the need for clean

cooling air. Other important

considerations include

acoustical noise, vibration,

electromagnetic compatibility,

power quality, controller input

harmonic current and power

distribution equipment

requirements.

Auxiliary Equipment and

Accessories

Adjustable drives are

generally designed to have a

motor directly connected to

the controller output

terminals with no other

equipment connected in

series or parallel. Motor

starters, disconnect

switches, surge absorbers,

DV/DT suppression circuits,

output chokes, output

transformers and any other

equipment under

consideration for installation

on the output of the controller

should not be installed

without first requesting

Application Engineering

assistance. Power factor

correction capacitors must

never, under any

circumstances, be connected

at the output of the controller.

They would serve no useful

purpose, and they may

damage the controller.

Enclosure Definitions

●

NEMA Type 1/IP21

—

Enclosures are intended for

indoor use primarily to

provide a degree of

protection against contact

with enclosed equipment

and provide a degree of

protection against a limited

amount of falling dirt in

locations where unusual

service conditions do not

exist. Top or side openings

in the NEMA Type 1/IP21

enclosure allow for the free

exchange of inside and

outside air while meeting

the UL rod entry and rust

resistance design tests.

●

NEMA Type 12/IP54

—

Enclosures are intended

for indoor use primarily to

provide a degree of

protection against

circulating dust, falling dirt

and dripping noncorrosive

liquids. To meet UL drip,

dust and rust resistance

tests, NEMA Type 12/IP54

enclosures have no

openings to allow for the

exchange of inside and

outside air.

●

Chassis IP00

—Similar to

Protected Chassis IP20

except power terminals are

protected by plastic

shielding only. Primarily

intended to be mounted

inside a surrounding

protective enclosure.

●

NEMA Type 3R

—Similar in

design to NEMA Type 12/

IP54 except with more

stringent design and test

requirements.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-47

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Adjustable Frequency Drives

SVX9000 Drives

Motor Protection

DV/DT and Peak Motor Voltage Solutions

Today’s AFD products offer

significantly improved

performance, but at the

potential cost of motor

insulation stress. The fast

switching time of the IGBT

devices used in newer AFDs

can cause a transmission line

effect in the output power

leads to the motor, leading to

possibly damaging voltage

levels. To meet this need,

NEMA has introduced a

motor in MG1, Part 31, which

provides an insulation system

designed to maintain normal

motor life in AFD applications.

For existing motors, a motor

protection scheme is required

for longer cable runs. Eaton

offers three standard solutions

for existing systems.

●MotoRx This solution

provides an energy

recovery system which

clamps the peak motor

voltage to a safe level

for standard motors. This

option is used when the

distance between a single

motor and the drive is

600 ft or less.

●Output Line Reactor This

option provides an output

line reactor, reducing the

DV/DT of the AFD output

voltage and lessening the

transmission line effect, to

lower the peak voltage at

the motor terminals.

V6-T2-48 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

SVX9000 Drives

Contents

Description Page

SVX9000 Drives

Standards and Certifications . . . . . . . . . . . . . . V6-T2-49

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-49

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-50

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-54

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-55

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . V6-T2-61

Technical Data and Specifications . . . . . . . . . . V6-T2-70

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-71

SVX9000 Enclosed Drives . . . . . . . . . . . . . . . . . . . V6-T2-87

SVX9000 VFD Pump Panels . . . . . . . . . . . . . . . . . V6 -T 2- 111

SVX9000 Drives

Product Description

SVX9000 Series Adjustable

Frequency Drives from

Eaton’s Electrical Sector are

the next generation of drives

specifically engineered for

today’s commercial and

industrial applications. The

power unit makes use of the

most sophisticated

semiconductor technology

and a highly modular

construction that can be

flexibly adapted to the

customer’s needs.

The input and output

configuration (I/O) is designed

with modularity in mind. The

I/O is compromised of option

cards, each with its own input

and output configuration. The

control module is designed to

accept a total of five of these

cards. The cards contain not

only normal analog and digital

inputs but also fieldbus cards.

These drives continue the

tradition of robust

performance, and raise the

bar on features and

functionality, ensuring the

best solution at the right

price.

Features

●Robust design—proven

500,000 hours MTBF

●Integrated 3% line reactors

standard on drives from

FR4 through FR9

●EMI/RFI Filters H standard

up to 200 hp IH 480V, 100

hp IH 230V

●Simplified operating menu

allows for typical

programming changes,

while programming mode

provides control of

everything

●Quick Start Wizard built

into the programming of

the drive ensures a smooth

start-up

●Keypad can display up to

three monitored

parameters simultaneously

●LOCAL/REMOTE operation

from keypad

●Copy/paste function allows

transfer of parameter

settings from one drive to

the next

●Standard NEMA Type 12/

IP54 keypad on all drives

●The SVX can be flexibly

adapted to a variety of

needs using our pre-

installed “Seven in One”

precision application

programs consisting of:

●Basic

●Standard

●Local/remote

●Multi step speed control

●PID control

●Multi-purpose control

●Pump and fan control

with auto change

●Additional I/O and

communication cards

provide plug and play

functionality

●I/O connections with

simple quick connection

terminals

●Hand-held auxiliary 24V

power supply allows

programming/monitoring

of control module without

applying full power to the

drive

●Control logic can be

powered from an external

auxiliary control panel,

internal drive functions and

fieldbus if necessary

●Brake chopper standard

from: 1–30 hp/380–500V

3/4–15 hp/208–230V

●NEMA Type 1/IP21 and

NEMA Type 12/IP54

enclosures available,

Frame Sizes FR4–FR9

●Open chassis FR10 and

greater

●Standard option board

configuration includes an

A9 I/O board and an A2

relay output board installed

in slots A and B

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-49

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Adjustable Frequency Drives

SVX9000 Drives

Standards and Certifications

Product

●IEC 61800-2

EMC (At Default Settings)

●Immunity: Fulfills all EMC

immunity requirements;

Emissions: EN 61800-3,

LEVEL H

Safety

●UL 508C

●CE

Catalog Number Selection

SVX9000 Adjustable Frequency Drives

Notes

1All 230V drives and 480V drives up to 200 hp (IH) are only available with input option 1 (EMC Level H). 480V drives 250 hp (IH) or larger are available

with input option 2 (EMC Level N). 480V drives are available with input option 4 (EMC Level L). 575V drives 200 hp (IH) or larger are only available

with input option 2. 575V drives up to 150 hp (IH) are only available with input option 4 (EMC Level L).

2480V drives up to 30 hp (IH) are only available with brake chopper option B. 480V drives 40 hp (IH) or larger come standard with brake chopper option

N. 230V drives up to 15 hp (IH) are only available with brake chopper option B. 230V drives 20 hp or larger come standard with brake chopper option

N. All 575V drives come standard without brake chopper option (N). N = No brake chopper.

3480V drives 250 hp (IH) and larger are available with enclosure style 0 (chassis); 690V drives 200 hp (IH) and larger are available with

enclosure style 0 (chassis).

4Factory promise delivery. Consult sales office for availability.

SVX 010 A 1 –4A 1 B 1 ______

Options

Options appear in alphabetical order.

Extended I/O Card Options

B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc

B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm

B4 = 1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT + 24 Vdc

B5 = 3 RO (NO)

B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100

B9 = 1 RO (NO), 5 DI 42–240 Vac input

Communication Cards

CA = Johnson Controls N2

CI = Modbus TCP

CJ = BACnet

CQ = EtherNet/IP

C2 = Modbus

C3 = PROFIBUS DP

C4 = LonWorks

C5 = PROFIBUS DP (D9 connector)

C6 = CANopen (slave)

C7 = DeviceNet

C8 = Modbus (D9 Type connector)

D3 = RS-232 with D9 connection

Board Modifications

1 = Standard boards

2 = Conformal (varnished) coating 4

Brake Chopper Options 2

N = No brake chopper circuit

B = Internal brake chopper circuit

Input Options 1

1 = Three-phase, EMC H

2 = Three-phase, EMC N

4 = Three-phase, EMC L

Keypad

A = Alphanumeric

AFD Software Series

A = Standard software

Enclosure 3

0 = Chassis

1 = NEMA Type 1/IP21

2 = NEMA Type 12/IP54

Voltage Rating

2 = 230V (208–240)

4 = 480V (380–500)

5 = 575V (525–690)

Product Family

SVX = Open drives

SPX = Open drives FR10 and greater

Horsepower Rating

F07 = 3/4 hp

F15 = 1-1/2 hp

007 = 7-1/2 hp

010 = 10 hp

050 = 50 hp

125 = 125 hp

350 = 350 hp

700 = 700 hp

800 = 800 hp

900 = 900 hp

H10 = 1000 hp

H12 = 1200 hp

H13 = 1350 hp

H15 = 1500 hp

H16 = 1600 hp

H20 = 2000 hp

V6-T2-50 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Product Selection

230V SVX9000 Drives

208–240V, NEMA Type 1/IP21 Drives

208–240V, NEMA Type 12/IP54 Drives

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR4 3/4 3.7 1 4.8 SVXF07A1-2A1B1

1 4.8 1-1/2 6.6 SVX001A1-2A1B1

1-1/2 6.6 2 7.8 SVXF15A1-2A1B1

27.8 311 SVX002A1-2A1B1

311 —12.5 SVX003A1-2A1B1

FR5 — 12.5 5 17.5 SVX004A1-2A1B1

517.5 7-1/225 SVX005A1-2A1B1

7-1/2 25 10 31 SVX007A1-2A1B1

FR61031 1548 SVX010A1-2A1B1

15 48 20 61 SVX015A1-2A1B1

FR72061 2575 SVX020A1-2A1N1

25 75 30 88 SVX025A1-2A1N1

30 88 40 114 SVX030A1-2A1N1

FR8 40 114 50 140 SVX040A1-2A1N1

50 140 60 170 SVX050A1-2A1N1

60 170 75 205 SVX060A1-2A1N1

FR9 75 205 100 261 SVX075A1-2A1N1

100 261 125 300 SVX100A1-2A1N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR4 3/4 3.7 1 4.8 SVXF07A2-2A1B1

1 4.8 1-1/2 6.6 SVX001A2-2A1B1

1-1/2 6.6 2 7.8 SVXF15A2-2A1B1

27.8 311 SVX002A2-2A1B1

311 —12.5 SVX003A2-2A1B1

FR5 — 12.5 5 17.5 SVX004A2-2A1B1

517.5 7-1/225 SVX005A2-2A1B1

7-1/2 25 10 31 SVX007A2-2A1B1

FR61031 1548 SVX010A2-2A1B1

15 48 20 61 SVX015A2-2A1B1

FR72061 2575 SVX020A2-2A1N1

25 75 30 88 SVX025A2-2A1N1

30 88 40 114 SVX030A2-2A1N1

FR8 40 114 50 140 SVX040A2-2A1N1

50 140 60 170 SVX050A2-2A1N1

60 170 75 205 SVX060A2-2A1N1

FR9 75 205 100 261 SVX075A2-2A1N1

100 261 125 300 SVX100A2-2A1N1

SVX9000 Open Drives

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-51

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Adjustable Frequency Drives

SVX9000 Drives

480V SVX9000 Drives

380–500V, NEMA Type 1/IP21 Drives

380–500V, NEMA Type 12/IP54 Drives

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR4 1 2.2 1-1/2 3.3 SVX001A1-4A1B1

1-1/2 3.3 2 4.3 SVXF15A1-4A1B1

24.3 35.6 SVX002A1-4A1B1

35.6 57.6 SVX003A1-4A1B1

57.6 —9 SVX005A1-4A1B1

—9 7-1/212 SVX006A1-4A1B1

FR5 7-1/2 12 10 16 SVX007A1-4A1B1

10 16 15 23 SVX010A1-4A1B1

15 23 20 31 SVX015A1-4A1B1

FR62031 2538 SVX020A1-4A1B1

25 38 30 46 SVX025A1-4A1B1

30 46 40 61 SVX030A1-4A1B1

FR74061 5072 SVX040A1-4A1N1

50 72 60 87 SVX050A1-4A1N1

60 87 75 105 SVX060A1-4A1N1

FR8 75 105 100 140 SVX075A1-4A1N1

100 140 125 170 SVX100A1-4A1N1

125 170 150 205 SVX125A1-4A1N1

FR9 150 205 200 261 SVX150A1-4A1N1

200 245 250 300 SVX200A1-4A1N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR4 1 2.2 1-1/2 3.3 SVX001A2-4A1B1

1-1/2 3.3 2 4.3 SVXF15A2-4A1B1

24.3 35.6 SVX002A2-4A1B1

35.6 57.6 SVX003A2-4A1B1

57.6 —9 SVX005A2-4A1B1

— 9 7-1/2 12 SVX006A2-4A1B1

FR5 7-1/2 12 10 16 SVX007A2-4A1B1

10 16 15 23 SVX010A2-4A1B1

15 23 20 31 SVX015A2-4A1B1

FR62031 2538 SVX020A2-4A1B1

25 38 30 46 SVX025A2-4A1B1

30 46 40 61 SVX030A2-4A1B1

FR74061 5072 SVX040A2-4A1N1

50 72 60 87 SVX050A2-4A1N1

60 87 75 105 SVX060A2-4A1N1

FR8 75 105 100 140 SVX075A2-4A1N1

100 140 125 170 SVX100A2-4A1N1

125 170 150 205 SVX125A2-4A1N1

FR9 150 205 200 261 SVX150A2-4A1N1

200 245 250 300 SVX200A2-4A1N1

SVX9000 Open Drives

V6-T2-52 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

380–500V, Open Chassis Drives

575V SVX9000 Drives

525–690V, NEMA Type 1/IP21 Drives

Note

1 FR10–FR14 includes 3% line reactor, but it is not integral to chassis.

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR10 1250 330 300 385 SPX250A0-4A2N1

300 385 350 460 SPX300A0-4A2N1

350 460 400 520 SPX350A0-4A2N1

FR11 400 520 500 590 SPX400A0-4A2N1

500 590 — 650 SPX500A0-4A2N1

— 650 600 730 SPX550A0-4A2N1

FR12 600 730 — 820 SPX600A0-4A2N1

— 820 700 920 SPX650A0-4A2N1

700 920 800 1030 SPX700A0-4A2N1

FR13 800 1030 900 1150 SPX800A0-4A2N1

900 1150 1000 1300 SPX900A0-4A2N1

1000 1300 1200 1450 SPXH10A0-4A2N1

FR14 1200 1600 1500 1770 SPXH12A0-4A2N1

1600 1940 1800 2150 SPXH16A0-4A2N1

1900 2300 2200 2700 SPXH19A0-4A2N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR6 2 3.3 3 4.5 SVX002A1-5A4N1

34.5 —5.5 SVX003A1-5A4N1

—5.5 5 7.5 SVX004A1-5A4N1

5 7.5 7-1/2 10 SVX005A1-5A4N1

7-1/2 10 10 13.5 SVX007A1-5A4N1

10 13.5 15 18 SVX010A1-5A4N1

15 18 20 22 SVX015A1-5A4N1

20 22 25 27 SVX020A1-5A4N1

25 27 30 34 SVX025A1-5A4N1

FR73034 4041 SVX030A1-5A4N1

40 41 50 52 SVX040A1-5A4N1

FR85052 6062 SVX050A1-5A4N1

60 62 75 80 SVX060A1-5A4N1

75 80 100 100 SVX075A1-5A4N1

FR9 100 100 125 125 SVX100A1-5A4N1

125 125 150 144 SVX125A1-5A4N1

150 144 — 170 SVX150A1-5A4N1

— 170 200 208 SVX175A1-5A4N1

SVX9000 Open Drives

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-53

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Adjustable Frequency Drives

SVX9000 Drives

525–690V, NEMA Type 12/IP54 Drives

525–690V, Open Chassis Drives

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR6 2 3.3 3 4.5 SVX002A2-5A4N1

34.5 —5.5 SVX003A2-5A4N1

—5.5 5 7.5 SVX004A2-5A4N1

5 7.5 7-1/2 10 SVX005A2-5A4N1

7-1/2 10 10 13.5 SVX007A2-5A4N1

10 13.5 15 18 SVX010A2-5A4N1

15 18 20 22 SVX015A2-5A4N1

20 22 25 27 SVX020A2-5A4N1

25 27 30 34 SVX025A2-5A4N1

FR73034 4041 SVX030A2-5A4N1

40 41 50 52 SVX040A2-5A4N1

FR85052 6062 SVX050A2-5A4N1

60 62 75 80 SVX060A2-5A4N1

75 80 100 100 SVX075A2-5A4N1

FR9 100 100 125 125 SVX100A2-5A4N1

125 125 150 144 SVX125A2-5A4N1

150 144 — 170 SVX150A2-5A4N1

— 170 200 208 SVX175A2-5A4N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR10 200 208 250 261 SPX200A0-5A2N1

250 261 300 325 SPX250A0-5A2N1

300 325 400 385 SPX300A0-5A2N1

FR11 400 385 450 460 SPX400A0-5A2N1

450 460 500 502 SPX450A0-5A2N1

500 502 — 590 SPX500A0-5A2N1

FR12 — 590 600 650 SPX550A0-5A2N1

600 650 700 750 SPX600A0-5A2N1

700 750 800 820 SPX700A0-5A2N1

FR13 800 820 900 920 SPX800A0-5A2N1

900 920 1000 1030 SPX900A0-5A2N1

1000 1030 1250 1180 SPXH10A0-5A2N1

FR14 1350 1300 1500 1500 SPXH13A0-5A2N1

1500 1500 2000 1900 SPXH15A0-5A2N1

2000 1900 2300 2250 SPXH20A0-5A2N1

SVX9000 Open Drives

V6-T2-54 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Accessories

Demo Drive and Power Supply

Demo Drive and Power Supply

NEMA Type 12/IP54 Conversion Kit

The NEMA Type 12/IP54 kit

option is used to convert a

NEMA Type 1/IP21 to a

NEMA Type 12/IP54 drive.

The NEMA Type 12/IP54

kit consists of a metal

drive shroud, fan kit for

some frames, adaptor plate

and plugs.

NEMA Type 12/IP54 Conversion Kit

Flange Kits

Flange Kit NEMA Type 12/

IP54

The flange kit is utilized when

the power section is mounted

through the back panel of an

enclosure. Includes flange

mount brackets and NEMA

Type 12/IP54 fan

components. Metal shroud

not included.

Flange kits for NEMA Type

12/IP54 enclosure drive rating

are determined by rating of

drive.

Flange Kit NEMA Type 12/

IP54— Frames 4, 5 and 6 1

Flange Kit NEMA Type 12/

IP54—Frames 4–9

Note

1For installation of an SVX9000 NEMA Type 1/IP21 drive into a NEMA Type 12/IP54 oversized enclosure.

Description Catalog Number

9000X demo drive 9000XDEMO

Approximate Dimensions in Inches (mm) Approximate

Weight Lb (kg)Frame Size Delivery Code Length Width Height Catalog Number

FR4 W 13 (330) 7 (178) 4 (102) 4 (1.8) OPTN12FR4

FR5 16 (406) 8 (203) 7 (178) 5 (2.3) OPTN12FR5

FR6 21 (533) 10 (254) 5 (127) 7 (3.2) OPTN12FR6

Frame

Size

Delivery

Code

Catalog

Number

FR4 W OPTTHRFR4

FR5 OPTTHRFR5

FR6 OPTTHRFR6

Frame

Size

Delivery

Code

Catalog

Number

FR4 FP OPTTHR4

FR5 OPTTHR5

FR6 OPTTHR6

FR7 OPTTHR7

FR8 OPTTHR8

FR9 OPTTHR9

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-55

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Adjustable Frequency Drives

SVX9000 Drives

Options

9000X Series Option Board Kits

The 9000X Series drives can accommodate a wide selection of expander and adapter option boards

to customize the drive for your application needs. The drive’s control unit is designed to accept a

total of five option boards.

The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A2

relay output board, which are installed in slots A and B.

Option Board Kits

Notes

1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output

2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.

3 OPTC2 is a multi-protocol option card.

4 SPX9000 drives only (FR10 and larger).

Option Kit Description 1

Allowed Slot

Locations 2

Field

Installed

Factory

Installed SVX Ready Programs

Catalog

Number

Option

Designator Basic

Local/

Remote Standard MSS PID Multi-P. PFC

Standard I/O Cards

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/EXT +24 Vdc

AOPTA9 — ■ ■ ■ ■■■ ■

2 RO (NC-NO) B OPTA2 — ■ ■ ■ ■■■ ■

Extended I/O Cards

2 RO, therm—SPX only B OPTA3 A3 —■ ■ ■■■ ■

Encoder low volt +5V/15V/24V—SPX only C OPTA4 A4 —■ ■ ■■■ ■

Encoder high volt +15V/24V—SPX only C OPTA5 A5 —■ ■ ■■■ ■

Double encoder—SPX only C OPTA7 A7 ■ ■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1 AO—SPX only A OPTA8 A8 —■ ■ ■■■ ■

3 DI (encoder 10–24V), out +15V/+24V,

2 DO (pulse+direction)—SPX only

COPTAE AE ■ ■ ■ ■■■ ■

6 DI, 1 ext +24 Vdc/EXT +24 Vdc B, C, D, E OPTB1 B1 —— — ——

■■

1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 —— — ——

■■

1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT +24 Vdc

B, C, D, E OPTB4 B4 ■ ■ ■ ■■■ ■

3 RO (NO) B, C, D, E OPTB5 B5 —— — ——

■■

1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 — — — ——— —

1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 —— — ——

■■

Communication Cards

Modbus 3D, E OPTC2 C2 ■ ■ ■ ■■■ ■

Johnson Controls N2 3D, E OPTC2 CA — — — ——— —

Modbus TCP D, E OPTCI CI ■ ■ ■ ■■■ ■

BACnet D, E OPTCJ CJ ■ ■ ■ ■■■ ■

EtherNet/IP D, E OPTCQ CQ ■ ■ ■ ■■■ ■

PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■■■ ■

LonWorks D, E OPTC4 C4 ■ ■ ■ ■■■ ■

PROFIBUS DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■■■ ■

CANopen (slave) 4D, E OPTC6 C6 ■ ■ ■ ■■■ ■

DeviceNet D, E OPTC7 C7 ■ ■ ■ ■■■ ■

Modbus (D9 type connector) D, E OPTC8 C8 ■ ■ ■ ■■■ ■

Adapter—SPX only D, E OPTD1 D1 ■ ■ ■ ■■■ ■

Adapter—SPX only D, E OPTD2 D2 ■ ■ ■ ■■■ ■

RS-232 with D9 connection D, E OPTD3 D3 ■ ■ ■ ■■■ ■

Option Boards

ABCDE

V6-T2-56 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Modbus RTU Network

Communications

The Modbus Network Card

OPTC2 is used for connecting

the 9000X Drive as a slave on

a Modbus network. The

interface is connected by a

9-pin DSUB connector

(female) and the baud rate

ranges from 300 to 19200

baud. Other communication

parameters include an

address range from 1 to 247;

a parity of None, Odd or

Even; and the stop bit is 1.

PROFIBUS Network

Communications

The PROFIBUS Network Card

OPTC3 is used for connecting

the 9000X Drive as a slave

on a PROFIBUS-DP network.

The interface is connected

by a 9-pin DSUB connector

(female). The baud rates

range from 9.6K baud to 12M

baud, and the addresses

range from 1 to 127.

LonWorks Network

Communications

The LonWorks Network Card

OPTC4 is used for connecting

the 9000X Drive on a

LonWorks network. This

interface uses Standard

Network Variable Types

(SNVT) as data types. The

channel connection is

achieved using a FTT-10A

Free Topology transceiver

via a single twisted transfer

cable. The communication

speed with LonWorks is

78 kBits/s.

CANopen (Slave)

Communications

The CANopen (Slave)

Network Card OPTC6 is used

for connecting the 9000X

Drive to a host system.

According to ISO11898

standard cables to be chosen

for CAN bus should have a

nominal impedance of 120

ohms, and specific line delay

of nominal 5 nS/m. 120 ohms

line termination resistors

required for installation.

DeviceNet Network

Communications

The DeviceNet Network Card

OPTC7 is used for connecting

the 9000X Drive on a

DeviceNet Network. It

includes a 5.08 mm pluggable

connector. Transfer method

is via CAN using a two-wire

twisted shielded cable with

two-wire bus power cable

and drain. The baud rates

used for communication

include 125K baud, 250K

baud and 500K baud.

Johnson Controls

Metasys N2 Network

Communications

The OPTC2 fieldbus board

provides communication

between the 9000X Drive and

a Johnson Controls

Metasys™ N2 network. With

this connection, the drive can

be controlled, monitored and

programmed from the

Metasys system. The N2

fieldbus is available as a

factory installed option and as

a field installable kit.

Modbus/TCP Network

Communications

The Modbus/TCP Network

Card OPTCI is used for

connecting the 9000X Drive

to Ethernet networks utilizing

Modbus protocol. It includes

an RJ-45 pluggable connector.

This interface provides a

selection of standard and

custom register values to

communicate drive parameters.

The board supports 10 Mbps

and 100 Mbps communication

speeds. The IP address of the

board is configurable over

Ethernet using a supplied

software tool.

BACnet Network

Communications

The BACnet Network Card

OPTCJ is used for connecting

the 9000X Drive to BACnet

networks. It includes a

5.08 mm pluggable connector.

Data transfer is Master-Slave/

Token Passing (MS/TP)

RS-485. This interface uses

a collection of 30 Binary Value

Objects (BVOs) and 35 Analog

Value Objects (AVOs) to

communicate drive parameters.

The card supports 9.6, 19.2

and 38.4 Kbaud communication

speeds and supports network

addresses 1–127.

EtherNet/IP Network

Communications

The EtherNet/IP Network

Card OPTCK is used for

connecting the 9000X Drive

to Ethernet/Industrial Protocol

networks. It includes an

RJ-45 pluggable connector.

The interface uses CIP

objects to communicate drive

parameters (CIP is “Common

Industrial Protocol”, the same

protocol used by DeviceNet).

The board supports 10 Mbps

and 100 Mbps communication

speeds. The IP address of the

board is configurable by Static,

BOOTP and DHCP methods.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-57

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Adjustable Frequency Drives

SVX9000 Drives

Control Panel Options

Factory Options

Miscellaneous Options

Factory Installed Field Installed

Description Option Code

NEMA Type 1/IP21

Catalog Number

Local/Remote Keypad SVX9000 Control Panel—This option is standard on all drives and

consists of an RS-232 connection, backlit alphanumeric LCD display with nine indicators for the

RUN status and two indicators for the control source. The nine pushbuttons on the panel are used

for panel programming and monitoring of all SVX9000 parameters. The panel is detachable and

isolated from the input line potential. Include LOC/REM key to choose control location.

A KEYPAD-LOC/REM

Keypad Remote Mounting Kit—This option is used to remote mount the SVX9000 keypad. The

footprint is compatible to the SV9000 remote mount kit. Includes 10 ft cable, keypad holder and

mounting hardware.

— OPTRMT-KIT-9000X

Description Catalog Number

9000XDrive—A PC-based tool for controlling and monitoring of the SVX9000. Features include: loading parameters that

can be saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text

form, and real-time display. To avoid damage to the drive or computer, SVDrivecable must be used.

9000XDRIVE

SVDrivecable—6 ft (1.8m) RS-232 cable (22 gauge) with a 7-pin connector on each end. Should be used in conjunction

with the 9000XDrive option to avoid damage to the SVX9000 or computer. The same cable can be used for downloading

specialized applications to the drive.

SVDRIVECABLE

External Dynamic Braking Resistors—Used with the dynamic braking chopper circuit to absorb motor regenerative

energy for stopping the load and to dissipate the energy flowing back into the drive. Resistors are separated into standard

duty and heavy-duty. Standard duty is defined as 20% duty or less with 100% braking torque, while heavy-duty is defined as

50% duty or less with 150% braking torque.

See Page V6-T2-58

V6-T2-58 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Open Drive Options

Brake Chopper Options

The brake chopper circuit

option is used for applications

that require dynamic braking.

Dynamic braking resistors are

not included with drive

purchase. Consult the factory

for additional dynamic braking

resistor selections that are

supplied separately. A list of

common resistors are listed

below and are complete

indoor assemblies, include a

pre-wired terminal block and

a thermal switch, and are not

UL Listed.

Duty Cycle

The duty cycle rating is based

on a 60-second period. For

example, the 20% duty cycle

resistor can carry 100%

current for 12 seconds out

of every 60 seconds, while

the 50% duty cycle resistor

can carry 150% current for

30 seconds out of every

60 seconds.

Torque

If the braking torque required

is less than 15%, dynamic

braking is not required

because the regenerated

energy will be dissipated in

the drive and motor losses.

Dynamic Brake Resistor—Catalog Number Selection

230V Brake Resistors

Drive hp

(CT/IH)

Minimum

Ohms

20% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque

Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches)

0.75 30.0 DBR-R100-W0400 12W x 5D x 5H DBR-R100-W0800 12W x 7D x 5H

130.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W0800 12W x 7D x 5H

1.5 30.0 DBR-R100-W0400 12W x 5D x 5H DBR-R036-W1200 12W x 10D x 5H

230.0DBR-R100-W0400 12W x 5D x 5H DBR-R036-W1200 12W x 10D x 5H

330.0DBR-R036-W0800 12W x 7D x 5H DBR-R036-W2000 12W x 16D x 5H

430.0DBR-R036-W0800 12W x 7D x 5H DBR-R030-W2400 19W x 10D x 5H

530.0DBR-R036-W0800 12W x 7D x 5H DBR-R030-W2800 19W x 13D x 5H

7.5 20.0 DBR-R020-W1200 12W x 10D x 5H DBR-R020-W4800 26.5W x 13D x 5H

10 10.0 DBR-R015-W1600 12W x 13D x 5H DBR-R112-W6000 26.5W x 13D x 5H

15 10.0 DBR-R012-W2400 19W x 10D x 5H DBR-R010-W9000 28W x 10D x 10H

20 3.3 DBR-R9D3-W3200 19W x 10D x 5H DBR-R3D4-W012K 28W x 10D x 10H

25 3.3 DBR-R5D5-W4000 26.5W x 10D x 5H DBR-R5D1-W015K 28W x 16D x 10H

30 3.3 DBR-R4D8-W4800 26.5W x 10D x 5H DBR-R4D1-W020K 28W x 16D x 10H

40 1.4 DBR-R004-W6000 26.5W x 13D x 5H DBR-R3D4-W025K 30W x 18D x 16H

50 1.4 DBR-R3D1-W7500 26.5W x 16D x 5H DBR-R2D1-W030K 30W x 18D x 24H

60 1.4 DBR-R2D8-W9000 26.5W x 16D x 5H DBR-R002-W036K 30W x 18D x 24H

75 1.4 DBR-R2D6-W012K 28W x 10D x 10H DBR-R1D5-W045K 30W x 18D x 32H

100 1.4 DBR-R002-W015K 28W x 16D x 10H DBR-R1D4-W060K 30W x 18D x 40H

DBR –R100– W0800

Dynamic Brake Resistor Resistance

1D0 =1.0 Ohms

100 =100 Ohms

Rated Watts

0800 = 800 Watts

8000 = 8000 Watts

080K = 80,000 Watts

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-59

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2.5

Adjustable Frequency Drives

SVX9000 Drives

480V Brake Resistors

Note

1Consult factory.

Drive hp

(CT/IH)

Minimum

Ohms

20% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque

Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches)

163.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W0800 12W x 7D x 5H

1.5 63.0 DBR-R100-W0400 12W x 5D x 5H DBR-R100-W1200 12W x 10D x 5H

263.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W1200 12W x 10D x 5H

363.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2000 12W x 16D x 5H

563.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2800 19W x 13D x 5H

663.0DBR-R100-W1200 12W x 10D x 5H DBR-R070-W4000 19W x 16D x 5H

7.5 63.0 DBR-R100-W1200 12W x 10D x 5H DBR-R063-W4800 26.5W x 13D x 5H

10 63.0 DBR-R063-W1600 12W x 13D x 5H DBR-R063-W6000 26.5W x 16D x 5H

15 42.0 DBR-R042-W2400 19W x 10D x 5H DBR-R042-W9000 28W x 10D x 10H

20 21.0 DBR-R030-W3200 19W x 13D x 5H DBR-R023-W012K 28W x 13D x 10H

25 21.0 DBR-R030-W4000 19W x 16D x 5H DBR-R021-W015K 28W x 13D x 10H

30 14.0 DBR-R020-W4800 26.5W x 13D x 5H DBR-R014-W020K 30W x 18D x 24H

40 6.5 DBR-R112-W6000 26.5W x 13D x 5H DBR-R007-W025K 30W x 18D x 16H

50 6.5 DBR-R013-W7500 26.5W x 16D x 5H DBR-R8D5-W030K 30W x 18D x 24H

60 6.5 DBR-R010-W9000 28W x 10D x 10H DBR-R7D3-W036K 30W x 18D x 24H

75 3.3 DBR-R009-W012K 28W x 13D x 10H DBR-R3D3-W045K 30W x 18D x 32H

100 3.3 DBR-R5D1-W015K 28W x 16D x 10H DBR-R004-W060K 30W x 18D x 40H

125 3.3 DBR-R4D1-W020K 28W x 16D x 10H DBR-R004-W070K 30W x 18D x 48H

150 3.3 DBR-R3D4-W025K 30W x 18D x 16H DBR-R3D5-W085K 30W x 18D x 56H

200 3.3 DBR-R3D3-W030K 30W x 18D x 24H DBR-R3D3-W110K 30W x 18D x 72H

250 1.4 DBR-R2D5-W036K 30W x 18D x 24H 1—

300 1.4 DBR-R1D5-W045K 30W x 18D x 32H 1—

350 1.4 DBR-R1D4-W060K 30W x 18D x 40H 1—

400 0.9 DBR-R1D4-W060K 30W x 18D x 40H 1—

500 0.9 DBR-R0D9-W080K 30W x 18D x 48H 1—

550 0.9 DBR-R001-W085K 30W x 18D x 56H 1—

V6-T2-60 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

575V Brake Resistors

Note

1Consult factory.

Drive hp

(CT/IH)

Minimum

Ohms

20% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque

Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches)

2100.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W1200 12W x 10D x 5H

3100.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2000 12W x 16D x 5H

4100.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2400 19W x 10D x 5H

5100.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2800 19W x 13D x 5H

7.5 100.0 DBR-R100-W1200 12W x 10D x 5H DBR-R100-W4800 26.5W x 13D x 5H

10 30.0 DBR-R063-W1600 12W x 13D x 5H DBR-R063-W6000 26.5W x 16D x 5H

15 30.0 DBR-R042-W2400 19W x 10D x 5H DBR-R042-W9000 28W x 10D x 10H

20 30.0 DBR-R030-W3200 19W x 13D x 5H DBR-R030-W012K 28W x 13D x 10H

25 30.0 DBR-R030-W4000 19W x 16D x 5H DBR-R030-W015K 28W x 16D x 10H

30 18.0 DBR-R020-W4800 26.5W x 13D x 5H DBR-R020-W020K 30W x 18D x 16H

40 18.0 DBR-R030-W6000 26.5W x 16D x 5H DBR-R184-W025K 30W x 18D x 16H

50 9.0 DBR-R013-W7500 26.5W x 16D x 5H DBR-R012-W030K 30W x 18D x 24H

60 9.0 DBR-R010-W9000 28W x 10D x 10H DBR-R010-W036K 30W x 18D x 24H

75 9.0 DBR-R009-W012K 28W x 13D x 10H DBR-R009-W045K 30W x 18D x 24H

100 7.0 DBR-R013-W015K 28W x 16D x 10H DBR-R8D4-W060K 30W x 18D x 40H

125 7.0 DBR-R8D2-W020K 30W x 18D x 10H DBR-R007-W070K 30W x 18D x 40H

150 7.0 DBR-R007-W025K 30W x 18D x 16H DBR-R006-W085K 30W x 18D x 56H

175 7.0 DBR-R007-W030K 30W x 18D x 24H DBR-R007-W100K 30W x 18D x 72H

200 2.5 DBR-R3D3-W030K 30W x 18D x 24H DBR-R2D6-W110K 30W x 18D x 64H

250 2.5 DBR-R2D5-W036K 30W x 18D x 24H DBR-R003-W140K 30W x 18D x 72H

300 2.5 DBR-R3D3-W045K 30W x 18D x 32H 1—

400 1.7 DBR-R002-W060K 30W x 18D x 48H 1—

450 1.7 DBR-R1D8-W070K 30W x 18D x 48H 1—

500 1.7 DBR-R002-W080K 30W x 18D x 56H 1—

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-61

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Adjustable Frequency Drives

SVX9000 Drives

Replacement Parts

FR4 Spare Parts

FR5 Spare Parts

Notes

1Only for NEMA Type 12/IP54 Type drives.

2Factory recommended spare parts.

3Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11PP01086 PP01086 —

Control module 2SVX control module 1 CSBS0000000000 CSBS0000000000 —

Standard slot A I/O card 1 OPTA9 OPTA9 —

Standard slot B I/O card 1 OPTA2 OPTA2 —

Converter Power board 31VB00308-0004-2 VB00208-0003-5 —

1VB00308-0007-2 VB00208-0004-5 —

1VB00308-0008-2 VB00208-0005-5 —

1— VB00208-0007-5 —

1— VB00208-0009-5 —

1— VB00410-0012-5-ARV —

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM —

Main fan 2DC fan (main) 1 PP01060 PP01060 —

Other Mounting kit, fixing kit 1 FR00040 FR00040 —

Mounting kit, fixing kit, N12 11FR00079 FR00079 —

Control cover, plastic, N1 1 FR00006 FR00006 —

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11PP01088 PP01088 —

Control module 2SVX control module 1 CSBS0000000000 CSBS0000000000 —

Standard slot A I/O card 1 OPTA9 OPTA9 —

Standard slot B I/O card 1 OPTA2 OPTA2 —

Converter Power board 31VB00313-0017-2 VB00213-0016-5 —

1VB00313-0025-2 VB00213-0022-5 —

1VB00313-0031-2 VB00213-0031-5 —

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM —

Main fan 2DC fan (main) 1 PP01061 PP01061 —

Other Mounting kit, fixing kit 1 FR00050 FR00050 —

Mounting kit, fixing kit, N12 11FR00081 FR00081 —

Control cover, plastic, N1 1 FR05011 FR05011 —

V6-T2-62 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

FR6 Spare Parts

FR7 Spare Parts

Notes

1Only for NEMA Type 12/IP54 Type drives.

2Factory recommended spare parts.

3Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11PP01049 PP01049 —

Control module 2SVX control module 1 CSBS0000000000 CSBS0000000000 CSBS0000000000

Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9

Standard slot B I/O card 1 OPTA2 OPTA2 OPTA2

Converter Power board 31VB00316-0048-2 VB00416-0038-5 VB00404-0004-6

1VB00316-0061-2 VB00416-0045-5 VB00404-0005-6

1— VB00416-0061-5 VB00404-0007-6

1— — VB00404-0010-6

1— — VB00404-0013-6

1— — VB00404-0018-6

1— — VB00404-0022-6

1— — VB00404-0027-6

1— — VB00404-0034-6

DC section Bus capacitor 2 — — S00930

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM

Main fan 2DC fan (main) 1 PP01062 PP01062 —

Other Mounting kit, fixing kit 1 FR00060 FR00060 FR00060

Mounting kit, fixing kit, N12 11FR00082 FR00082 FR00082

Control cover, plastic, N1 1 FR06011 FR06011 FR06011

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11PP01049 PP01049 PP01049

Control module 2SVX control module 1 CSBS0000000000 CSBS0000000000 CSBS0000000000

Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9

Standard slot B I/O card 1 OPTA2 OPTA2 OPTA2

Converter Power board 31VB00319-0075-2 VB00619-0072-5 VB00419-0041-6

1VB00319-0088-2 VB00619-0087-5 VB00419-0052-6

1VB00319-0114-2 VB00619-0105-5 —

DC section Bus capacitor 2 — — PP01041

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM

Main fan 2DC fan (main) 1 PP01063 PP01063 PP01063

Other Mounting kit, fixing kit 1 FR07071 FR07071 FR07071

Mounting kit, fixing kit, N12 11FR07072 FR07072 FR07072

Control cover, plastic, N1 1 FR07011 FR07011 FR07011

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-63

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Adjustable Frequency Drives

SVX9000 Drives

FR8 Spare Parts

Notes

1Only for NEMA Type 12/IP54 Type drives.

2Factory recommended spare parts.

3Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11CP01180 CP01180 CP01180

Control module 2SVX control module 1 CSBS0000000000 CSBS0000000000 CSBS0000000000

Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9

Standard slot B I/O card 1 OPTA2 OPTA2 OPTA2

Converter Power board 31VB00722-0140-2-ANV VB00636-0140-4-ANV VB00422-0062-5-ANV

1VB00722-0170-2-ANV VB00636-0168-4-ANV VB00422-0080-5-ANV

1VB00722-0205-2-ANV VB00636-0205-4-ANV VB00422-0100-5-ANV

IGBT 2 PP01175 PP01175 PP01127

DC section Bus capacitor 4 S00335 S00335 PP01041

Inverter Diode 3 CP01268 CP01268 CP01373

Rectifier board 1 VB00227 VB00227 VB00427

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan AC 1 PP01123 PP01123 PP01123

Fan fuse 2 PP20202 PP20202 PP20202

Starting cap 1 S00734 S00734 S00734

Fan driver board AC 1 VB00599 VB00799 VB00799

Isolation transformer (fan) 1 S0000113 S0000113 S0000113

Main DC fan 2DC fan 1 PP00071 PP00071 PP00071

DC power supply 1 S01016 S01016 S01016

Other Front cover, N12 11FR08079 FR08079 FR08079

Conduit plate, N12 1 FR08082 FR08082 FR08082

Front cover, N1 1 FR08106 FR08106 FR08106

V6-T2-64 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

FR9 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan 50 mm fan 1 PP09041 PP09041 PP09041

80 mm fan 1 PP01068 PP01068 PP01068

Control module 1SVX control module 1 CSBS0000000000 CSBS0000000000 CSBS0000000000

Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9

Standard slot B I/O card 1 OPTA2 OPTA2 OPTA2

Converter Power module

21FR09-0261-2-ANV FR09-0261-4-ANV FR09-0125-5-ANV

1FR09-0300-2-ANV FR09-0300-4-ANV FR09-0144-5-ANV

1— — FR09-0170-5-ANV

Driver board 1 S00583 S00583 S00583

Shunt board 26— VB00535 VB00537

6— VB00536 VB00542

6——VB00543

DC section Balancing resistor 3 PP00052 PP00052 PP00052

Bus capacitor 8 S00335 S00335 PP01041

DC busbars DC– 1 FR09043 FR09043 FR09043

DC busbars DC+ 1 FR09044 FR09044 FR09044

DC busbars connection 1 FR09045 FR09045 FR09045

DC busbars +/– insulator 1 FR09046 FR09046 FR09046

DC busbars –/con insulator 1 FR09047 FR09047 FR09047

Inverter Rectifier module 1 FR09826 FR09822 FR09823

Diode 3 CP01268 CP01268 CP01268

Rectifier board 1 — VB00459 VB00460

Keypad 1SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan AC 1 PP01080 PP01080 PP01080

Fan fuse 2 PP20202 PP20202 PP20202

Starting cap 1 S00465 S00465 S00465

Fan driver board AC 1 VB00899 VB00399 VB00299

Isolation transformer (fan) 1 PP09056 PP09055 PP09055

Main DC fan 1DC fan 1 PP00072 PP00072 PP00072

DC power supply 1 S01017 S01017 S01017

Other Front cover power 1 FR09012 FR09012 FR09012

Front cover connection 1 FR09013 FR09013 FR09013

Front power conduit 1 FR09014 FR09014 FR09014

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-65

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Adjustable Frequency Drives

SVX9000 Drives

FR10 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control Fiber board 1 — S00451 S00451

ASIC board 1 — S00457 S00457

Control fan ASIC fan 1 — PP01096 PP01096

Control module 1SVX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 21— FR10-0385-4-ANV FR10-0261-5-ANV

1— FR10-0460-4-ANV FR10-0325-5-ANV

1— FR10-0520-4-ANV FR10-0385-5-ANV

1— — FR10-0416-5-ANV

Driver board 1 — S00450 S00450

Driver adapter board 1 — VB00330 VB00330

Shunt board 26— VB00497 VB00510

6— VB00498 VB00511

6— VB00537 VB00545

Covers Top cover 1 — FR10340 FR10340

Side cover 2 — FR10341 FR10341

DC section Balancing resistor 2 — PP13027 PP13028

DC busbars kit (right) 1 — S0000005 S0000005

Bus capacitor 12 — S00335 S00336

Inverter Rectifier module 1 — FR10823 FR10823

Charging resistor 1 — PP00066 PP00066

Diode 3 — PP01177 PP01177

Rectifier board 1 — S00591 S00592

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (left) 1 — FR10846 FR10846

Fan assembly (right) 1 — FR10847 FR10847

Fan AC 2 — PP01080 PP01080

Fan fuse 4 — PP20202 PP20202

Starting cap 2 — S00528 S00528

Fan driver board AC 2 — VB00299 VB00299

Isolation transformer (left) 1 — FR10844 FR10844

Isolation transformer (right) 1 — FR10845 FR10845

Main DC fan 1DC fan 2 — PP00072 PP00072

DC power supply 2 — S01017 S01017

V6-T2-66 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

FR11 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control Fiber board 1 — S00451 S00451

ASIC board 1 — S00457 S00457

Control fan ASIC fan 1 — PP01096 PP01096

Control module 1SVX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 21— FR11-0590-4-ANV FR11-0460-5-ANV

1— FR11-0650-4-ANV FR11-0502-5-ANV

1— FR11-0730-4-ANV FR11-0590-5-ANV

Driver board 1 — S00452 S00452

Driver adapter board 1 — VB00330 VB00330

Shunt board 29— VB00513 VB00512

9— VB00514 VB00546

9— VB00538 VB00547

Covers Top cover 1 — FR11345 FR11345

DC section Balancing resistor 3 — PP13027 PP13027

DC busbars kit (right) 3 — S0000005 S0000005

Bus capacitor 18 — S00335 S00335

Inverter Rectifier module 1 — FR10823 FR10823

Diode 3 — PP01177 PP01177

Rectifier board 1 — S00591 S00591

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (right) 3 — FR10847 FR10847

Fan AC 3 — PP01080 PP01080

Fan fuse 4 — PP20202 PP20202

Starting cap 3 — S00530 S00530

Fan driver board AC 3 — VB00299 VB00299

Isolation transformer (right) 3 — FR10845 FR10845

Main DC fan 1DC fan 2 — PP00072 PP00072

DC power supply 2 — S01017 S01017

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-67

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Adjustable Frequency Drives

SVX9000 Drives

FR12 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control Fiber board 2 — S00451 S00451

ASIC board 2 — S00457 S00457

Star coupler 1 — S00593 S00593

Control fan ASIC fan 2 — PP01096 PP01096

Control module 1SVX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 21— FR12-0820-4-ANV FR12-0650-5-ANV

1— FR12-0920-4-ANV FR12-0750-5-ANV

1— FR12-1030-4-ANV FR12-0820-5-ANV

Driver board 2 — S00450 S00450

Driver adapter board 2 — VB00330 VB00330

Shunt board 12 — VB00498 VB00511

Covers Top cover 2 — FR10340 FR10340

Side cover 4 — FR10341 FR10341

DC section Balancing resistor 4 — PP13027 PP13027

DC busbars kit (right) 2 — S0000005 S0000005

Bus capacitor 24 — S00335 S00336

Inverter Rectifier module 2 — FR10823 FR10823

Diode 3 — PP01177 PP01177

Rectifier board 2 — S00591 S00591

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (left) 2 — FR10846 FR10846

Fan assembly (right) 2 — FR10847 FR10847

Fan AC 4 — PP01080 PP01080

Fan fuse 8 — PP20202 PP20202

Starting cap 4 — S00528 S00528

Fan driver board AC 4 — VB00299 VB00299

Isolation transformer (left) 2 — FR10844 FR10844

Isolation transformer (right) 2 — FR10845 FR10845

Main DC fan 1DC fan 4 — PP00072 PP00072

DC power supply 4 — S01017 S01017

V6-T2-68 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

FR13 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control ASIC board 1 — S00457 S00457

ASIC assembly 1 — 60S01030 60S01030

Control fan ASIC fan 1 — PP01096 PP01096

Control module 1SVX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 23— FI13-1150-4-ANV FR13-1030-5-ANV

3— FI13-1300-4-ANV FR13-1180-5-ANV

3— FI13-1450-4-ANV FR13-920-5-ANV

Driver board 3 — S00454 S00454

Driver adapter board 2 — VB00330 VB00330

Shunt board 218 — VB00505 VB00516

18 — VB00514 VB00517

18 — VB00541 VB00547

Covers Top cover 3 — FI10001 FI10001

Side cover 3 — FI10003 FI10003

DC section Balancing resistor 6 — PP13034 PP13034

Bus capacitor 36 — S00335 S00336

DC busbars kit 3 — FI13329 FI13329

Inverter Rectifier module 2 — FR10823 FR10823

Diode 3 — PP01177 PP01177

Rectifier board 2 — S00591 S00591

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (left) 3 — FI13301 FI13301

Fan AC 3 — PP01080 PP01080

Fan fuse 6 — PP20202 PP20202

Starting cap 3 — S00520 S00520

Fan driver board AC 3 — VB00299 VB00299

Isolation transformer 3 — PP10057 PP10057

Main DC fan 1DC fan 4 — PP00072 PP00072

DC power supply 4 — S01017 S01017

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-69

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2.5

Adjustable Frequency Drives

SVX9000 Drives

FR14 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control ASIC board 2 — S00457 S00457

Star coupler 1 — S00593 S00593

ASIC assembly 2 — 60S01030 60S01030

Star coupler kit 1 — FR10860 FR10860

Control fan ASIC fan 2 — PP01096 PP01096

Control module 1SVX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 21— FR14-1770-4-ANV FR14-1500-5-ANV

1— FR14-2150-4-ANV FR14-1900-5-ANV

1— FR14-2700-4-ANV FR14-2250-5-ANV

Driver board 6 — S00454 S00454

Driver adapter board 2 — VB00330 VB00330

Shunt board 236 — VB00541 VB00516

36 ——VB00517

Covers Top cover 6 — FI10001 FI10001

Side cover 6 — FI10003 FI10003

DC section Balancing resistor 6 — PP13034 PP13034

Bus capacitor 72 — S00335 S00336

DC busbars kit 6 — FI13329 FI13329

Inverter Rectifier module 2 — FR10823 FR10823

Diode 3 — PP01177 PP01177

Rectifier board 2 — S00591 S00591

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (left) 6 — FI13301 FI13301

Fan AC 6 — PP01080 PP01080

Fan fuse 12 — PP20202 PP20202

Starting cap 6 — S00520 S00520

Fan driver board AC 6 — VB00299 VB00299

Isolation transformer 6 — PP10057 PP10057

Main DC fan 1DC fan 6 — PP00072 PP00072

DC power supply 6 — S01017 S01017

V6-T2-70 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Technical Data and Specifications

SVX9000 Drives

Standard I/O Specifications

Description Specification

Input Ratings

Input voltage (Vin)+10%/–15%

Input frequency (fin) 50/60 Hz (variation up to 45–66 Hz)

Connection to power Once per minute or less (typical operation)

High withstand rating 100 kAIC

Output Ratings

Output voltage 0 to Vin

Continuous output current IH rated 100% at 122°F (50°C), FR9 and below

IL rated 100% at 104°F (40°C), FR9 and below

IH/IL 100% at 104°F (40°C), FR10 and above

Overload current (IH/IL)150% I

H, 110% IL for 1 min.

Output frequency 0 to 320 Hz

Frequency resolution 0.01 Hz

Initial output current (IH) 250% for 2 seconds

Control Characteristics

Control method Frequency control (V/f)

Open loop: Sensorless vector control

Closed loop: SPX9000 drives only

Switching frequency

Frame 4–6

Frame 7–12

Adjustable with parameter 2.6.9

1–16 kHz; default 10 kHz

1–10 kHz; default 3.6 kHz

Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy ±1% V/Hz

Panel reference: Resolution 0.01 Hz

Field weakening point 30–320 Hz

Acceleration time 0–3000 sec.

Deceleration time 0–3000 sec.

Braking torque DC brake: 30% x Tn (without brake option)

Ambient Conditions

Ambient operating

temperature

14°F (–10°C), no frost to 122°F (50°C) IH (FR4–FR9)

14°F (–10°C), no frost to 104°F (40°C) IH (FR10 and up)

14°F (–10°C), no frost to 104°F (40°C) IL (all frames)

Storage temperature –40° to 158°F (–40° to 70°C)

Relative humidity 0 to 95% RH, noncondensing, non-corrosive,

no dripping water

Air quality Chemical vapors: IEC 721-3-3, unit in operation, class 3C2;

Mechanical particles: IEC 721-3-3, unit in operation, class 3S2

Altitude 100% load capacity (no derating) up to 3280 ft (1000m);

1% derating for each 328 ft (100m) above 3280 ft (1000m);

max. 9842 ft (3000m)

Vibration EN 50178, EN 60068-2-6; 5 to 50 Hz, displacement amplitude

1 mm (peak) at 3 to 15.8 Hz, max. acceleration amplitude

1G at 15.8 to 150 Hz

Shock EN 50178, EN 60068-2-27 UPS Drop test (for applicable UPS

weights) Storage and shipping: max. 15G, 11 ms (in package)

Enclosure class NEMA 1/IP21 or NEMA 12/IP54, open chassis/IP20

Description Specification

Control Connections

Analog input voltage 0 to 10V, R = 200 kohms (–10 to 10V joystick control) resolution

0.1%; accuracy ±1%

Analog input current 0(4) to 20 mA; Ri—250 ohms differential

Digital inputs (6) Positive or negative logic; 18 to 30 Vdc

Auxiliary voltage +24V ±15%, max. 250 mA

Output reference voltage +10V +3%, max. load 10 mA

Analog output 0(4) to 20 mA; RL max. 500 ohms;

resolution 10 bit; accuracy ±2%

Digital outputs Open collector output, 50 mA/48V

Relay outputs Two programmable Form C relay outputs

switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A

Protections

Overcurrent protection Trip limit 4.0 x IH instantaneously

Overvoltage protection Yes

Undervoltage protection Yes

Earth fault protection In case of earth fault in motor or motor cable, only the

frequency converter is protected

Input phase supervision Trips if any of the input phases are missing

Motor phase supervision Trips if any of the output phases are missing

Overtemperature protection Yes

Motor overload protection Yes

Motor stall protection Yes

Motor underload protection Yes

Short-circuit protection Yes (+24V and +10V reference voltages)

Description Specification

Six–digital input

programmable

24V: “0” <10V, “1” >18V,Ri >5 kohms

Two–analog input

configurable w/jumpers

Voltage: 0–±10V, Ri >200 kohms

Current: 0 (4)–20 mA, Ri = 250 ohms

Two–digital output

programmable

Form C relays 250 Vac

30 Vdc 2 amp resistive

One–analog output

programmable

configurable w/jumper

0–20 mA, RL max. 500 ohms 10 bits ±2%

One digital output

programmable

Open collector 48 Vdc 50 mA

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-71

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Adjustable Frequency Drives

SVX9000 Drives

Dimensions

Approximate Dimensions in Inches (mm)

9000X Open Drives

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR4, FR5 and FR6

Voltage hp (IH)H1H2H3D1D2D3W1W2R1 Dia.R2 Dia.

Weight

Lbs (kg)

Knockouts at Inches (mm)

N1 (O.D.)

FR4

230V 3/4–3 12.9

(327)

12.3

(313)

11.5

(292)

7.5

(190)

3.0

(77)

4.9

(126)

5.0

(128)

3.9

(100)

0.5 (13) 0.3 (7) 11.0 (5) 3 @ 1.1 (28)

480V 1–5

FR5

230V 5–7-1/2 16.5

(419)

16.0

(406)

15.3

(389)

8.4

(214)

3.9

(100)

5.8

(148)

5.6

(143)

3.9

(100)

0.5 (13) 0.3 (7) 17.9 (8) 2 @ 1.5 (37)

1 @ 1.1 (28)

480V 7-1/2–15

FR6

230V 10–15 22.0

(558)

21.3

(541)

20.4

(519)

9.3

(237)

4.2

(105)

6.5

(165)

7.6

(195)

5.8

(148)

0.6 (15.5) 0.4 (9) 40.8 (19) 3 @ 1.5 (37)

480V 20–30

575V 2–25

EATON

D1 W2

W1

R2

R1

R2

H3 H2

H1

D2

D3

Knockouts

V6-T2-72 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54 with Flange Kit, FR4, FR5 and FR6

FR4, FR5 and FR6 with Flange Kit

Flange Opening, FR4 to FR6

W1 W2 H1 H2 H3 H4 H5 D1 D2 Dia. A

FR4

5.0 (128) 4.5 (113) 13.3 (337) 12.8 (325) 12.9 (327) 1.2 (30) 0.9 (22) 7.5 (190) 3.0 (77) 0.3 (7)

FR5

5.6 (143) 4.7 (120) 17.0 (434) 16.5 (420) 16.5 (419) 1.4 (36) 0.7 (18) 8.4 (214) 3.9 (100) 0.3 (7)

FR6

7.7 (195) 6.7 (170) 22.0 (560) 21.6 (549) 22.0 (558) 1.2 (30) 0.8 (20) 9.3 (237) 4.2 (106) 0.3 (7)

W3 W4 W5 H6 H7 H8 H9 Dia. B

FR4

4.8 (123) 4.5 (113) — 12.4 (315) 12.8 (325) — 0.2 (5) 0.3 (7)

FR5

5.3 (135) 4.7 (120) — 16.2 (410) 16.5 (420) — 0.2 (5) 0.3 (7)

FR6

7.3 (185) 6.7 (170) 6.2 (157) 21.2 (539) 21.6 (549) 0.3 (7) 0.2 (5) 0.3 (7)

W2

H1

H2

D2

Flange Opening

FR4 to FR6

H4

H5

H3

W1

Dia. A

D1

W3W4

W5

Dia. B

H7

H6 H9H8

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-73

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR7

Voltage hp (IH)H1H2H3D1D2D3W1W2R1 Dia.R2 Dia.

Weight

Lbs (kg)

Knockouts at Inches (mm)

N1 (O.D.)

230V 20–30 24.8 (630) 24.2 (614) 23.2 (590) 10.1 (257) 3.0 (77) 7.3 (184) 9.3 (237) 7.5 (190) 0.7 (18) 0.4 (9) 77.2 (35) 3 at 1.5 (37)

480V 40–60

575V 30–40

W2

H1

D1

D2

Knockouts

R2 R2R1

D3

H2

H3

W1

V6-T2-74 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR8

Voltage hp (IH)D1H1H2H3W1W2R1 Dia.R2 Dia.

Weight

Lbs (kg)

230V 40–60 13.5 (344) 30.1 (764) 28.8 (732) 28.4 (721) 11.5 (291) 10 (255) 0.7 (18) 0.4 (9) 127 (58)

480V 75–125

575V 50–75

D1

H2

H1

W2W1

H3

R2

R1

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-75

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Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, with Flange Kit, FR7 and FR8

Flange Opening, FR7 and FR8

W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2 Dia. A

FR7

9.3 (237) 6.8 (175) 10.6 (270) 10.0 (253) 24.9 (652) 24.8 (632) 24.8 (630) 7.4 (189) 7.4 (189) 0.9 (23) 0.8 (20) 10.1 (257) 4.6 (117) 0.3 (6)

FR8

11.2 (285) — 14.0 (355) 13.0 (330) 32.8 (832) — 29.3 (745) 10.2 (258) 10.4 (265) 1.7 (43) 2.2 (57) 13.5 (344) 4.3 (110) 0.4 (9)

W5 W6 W7 H8 H9 H10 H11 H12 H13 Dia. B

FR7

9.2 (233) 6.9 (175) 10.0 (253) 24.4 (619) 7.4 (189) 7.4 (189) 1.4 (35) 1.3 (32) 1.0 (25) 0.3 (6)

FR8

11.9 (301) — 13.0 (330) 31.9 (810) 10.2 (258) 10.4 (265) — — 1.3 (33) 0.4 (9)

H7

W3

H9

D1

W1

H9H12

H13

H11H10

H1

H2

H5 Dia. A

Dia. B

H4H4H6

W2W4

D2

W6W5 W7

H3

H8

Flange Opening

FR7/FR8

V6-T2-76 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54 FR9

Note

1Brake resistor terminal box (H6) included when brake chopper ordered.

Voltage hp (IH) W1W2W3W4H1 H2 H3 H4

1D1 D2 D3 Dia.

Weight

Lbs (kg)

230V 75–100 18.9

(480)

15.7

(400)

0.4

(9)

2.1

(54)

45.3

(1150)

44.1

(1120)

0.6

(16)

7.4

(188)

14.2

(361.5)

13.4

(340)

11.2

(285)

0.8

(21)

321.9 (146)

480V 150–200

575V 100–175

D2

Dia.

D1

H5

W2

W4

H3H4

H2

H1

H6

W3

W5

PE

B- B+ /R+ R-

W5 W1

D3

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-77

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2

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2

2

2

2

2

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2

2

2

2

2

2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR9 with Flange Kit

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia.

20.9 (530) 20.0 (510) 19.1 (485) 7.9 (200) 0.2 (5.5) 51.7 (1312) 45.3 (1150) 16.5 (420) 3.9 (100) 1.4 (35) 0.4 (9) 0.1 (2) 24.9 (362) 13.4 (340) 4.3 (109) 0.8 (21)

.20 (5)

Dia.

H4

H2

D2

Dia.

D1

D3

H4

W1

H7

W5

W3

W4

H3 H3 H3 H5H5

H6 H1

W4

W2

Flange Opening

FR9

V6-T2-78 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

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2

2

2

2

2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR10 Freestanding

W1 W2 W3 W4 W5 W6 W7 H1 H2 H3 D1 D2 D3 D4 D5 D6 D7 Dia. 1 Dia. 2 Dia. 3

Weight

Lbs (kg)

23.43

(595)

2.46

(62.5)

4.53

(115)

0.79

(20)

5.95

(151)

2.95

(75)

30.11

(79)

79.45

(2018)

74.80

(1900)

20.18

(512.5)

23.70

(602)

17.44

(443)

19.02

(483)

0.47

(12)

11.22

(285)

17.60

(447)

20.08

(510)

0.83

(21)

1.89

(48)

0.43

(11)

857

(389)

Dia. 3

Dia. 2

Dia. 1

W5

W6

W4 W4

D4

D2

W2

W2

D5

D3 D6 D7

W3 W3 W3 W3

H1

H2

H3

W1 D1

Operator

(Shown with

Optional

Disconnect)

W6

W7

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-79

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2

2

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2

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

FR10 Open Chassis 1

Note

19000X FR12 is built of two FR10 modules. Please refer to SPX9000 installation manual for mounting instructions.

Voltage hp (IH)W1W2W3W4W5H1H2H3H4H5H6H7D1D2D3D4

Weight

Lbs (kg)

480V 250–350 19.7

(500)

16.7

(425)

1.2

(30)

2.6

(67)

12.8

(325)

45.9

(1165)

44.1

(1121)

34.6

(879)

33.5

(850)

0.7

(17)

24.7

(627)

10.8

(275)

19.9

(506)

17.9

(455)

16.7

(423)

16.6

(421)

518

(235)

575V 200–300

H2

W1

H7 H6

H4H5

H3

H1

W2

W3

W5

W4

D4 D2 D1

D3

V6-T2-80 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21, FR11 Freestanding Drive

Voltage hp (IH)W1W2W3W4W5W6W7W8H1H2H3D1D2D3D4D5Dia. 1Dia. 2Dia. 3

Weight

Lbs (kg)

480 400–550 31.26

(794)

2.40

(61)

6.50

(165)

0.79

(20)

3.43

(87)

2.95

(75)

2.52

(64)

1.18

(30)

79.45

(2018)

74.80

(1900)

20.18

(512.5)

23.70

(602)

11.22

(285)

19.09

(485)

0.47

(12)

17.60

(447)

0.83

(21)

1.89

(48)

0.35 x 0.43

(9 x 11)

526

(239)

H1

H2

W1 D1

H3

D2

D3

Dia. 3

D4

D5

Dia. 1 Dia. 2

W2

W2 W3 W3 W3 W3

W8

W6

W4

W6

W5

W7W7 W6W6W6W6

Operator

(Shown with

Optional

Disconnect)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-81

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2

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2

2

2

2

2

2

2

2

2

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2

2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

FR11 Open Chassis

Voltage hp (IH)W1W2W3H1 H2 D1 D2

Weight

Lbs (kg)

480V 400–550 27.9 (709) 8.86 (225) 2.6 (67) 45.5 (1155) 33.5 (850) 19.8 (503) 18.4 (468) 833 (378)

575V 400–500

H1

H2

D1

W2

W2

W3

W2

W2

W3

W1

Shown without

terminal cover

D2

V6-T2-82 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

2

2

2

2

2

2

2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

FR13, Open Chassis Inverter

Notes

9000X FR14 is built of two FR13 modules. Please refer to SPX9000 installation manual for mounting instructions.

FR13 is built from an inverter module and a converter module. Please refer to SPX9000 installation manual for mounting instructions.

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8

Dia.

1

Dia.

2

Dia.

3

Dia.

4

Weight

Lbs (kg)

27.87

(708)

5.91

(150)

26.65

(677)

4.57

(116)

3.35

(85)

41.54

(1055)

2.46

(62.5)

39.86

(1012.5)

41.34

(1050)

0.79

(20)

21.77

(553)

0.51

(13)

0.63

(16)

1.97

(50)

1.06

(27)

1.57

(40)

5.91

(150)

9.64

(244.8)

0.35x0.59

(9x15)

0.18

(4.6)

0.51

(13)

0.37

(9.5)

683

(310)

W4 W4 W4 W4 W4

H3

Dia. 1 D1 D2 W1

W2W2W2W2

H2

W5 W5 W5

D3

Dia. 3

Dia. 3 D4

D4

H5

H4H1

D5 D6

D7

D8

D6

W3

Dia. 2

Dia. 4

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-83

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2

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2

2

2

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

FR13, Open Chassis Converter

Number of Input Units

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8 D9 Dia. 1 Dia. 2 Dia. 3

Weight

Lbs (kg)

18.74

(476)

5.91

(150)

17.52

(445)

4.57

(116)

3.35

(85)

41.54

(1055)

2.46

(62.5)

39.86

(1012.5)

41.34

(1050)

0.69

(17.5)

14.69

(373)

0.51

(13)

0.73

(18.5)

6.42

(163)

2.56

(65)

1.06

(27)

1.57

(40)

5.91

(150)

5.24

(133)

0.35x0.59

(9x15)

0.51

(13)

0.37

(9.5)

295

(134)

480V

Catalog Number hp

Input

Modules

690V

Catalog Number hp

Input

Modules

SPX800A0-4A2N1 800 2 SPX800A0-5A2N1 800 2

SPX900A0-5A2N1 900 2

SPXH10A0-5A2N1 1000 2

H3

H2

H5

H4

Dia. 1 W4 W4 W4

W5

D3 W5

D5

D4 D5

W2

W2

D1 D2

Dia. 2

Dia. 2

H1

W3 Dia. 3

D9

D8

D7

D6

W1

V6-T2-84 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

FR13, Open Chassis Converter—900/1000 hp 480V

Number of Input Units

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8 D9

Dia.

1

Dia.

2

Dia.

3

Dia.

4

Weight

Lbs (kg)

27.87

(708)

5.91

(150)

26.65

(677)

4.57

(116)

3.35

(85)

41.54

(1055)

2.46

(62.5)

39.86

(1012.5)

41.34

(1050)

0.69

(17.5)

14.69

(373)

0.51

(13)

0.73

(18.5)

6.42

(163)

2.56

(65)

1.06

(27)

1.57

(40)

5.91

(150)

5.24

(133)

0.35x0.59

(9x15)

0.18

(4.6)

0.51

(13)

0.37

(9.5)

443

(201)

480V

Catalog Number hp

Input

Modules

SPX900A0-4A2N1 900 3

SPXH10A0-4A2N1 1000 3

H3

H2

H5

Dia. 1 W4 W4 W4 W4 W4

W5

D3 W5 W5

D5

D4 D5

W2

W2

W2 W2

D1 D2

Dia. 2

Dia. 3

H1 H4

W3 Dia. 4

D9

D8

D7

D6

W1

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-85

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

AC Choke Dimensions

Choke Types

CHK0520

Note

1Chokes are provided with all FR10–FR14 drives.

Catalog Number Frame Size Choke Type 1Catalog Number Frame Size Choke Type 1

Voltage Range 380–500V Voltage Range 525–690V

SPX 250 4 FR10 CHK0400 SPX 200 5 FR10 CHK0261

SPX 300 4 CHK0520 SPX 250 5 CHK0400

SPX 350 4 CHK0520 SPX 300 5 CHK0400

SPX 400 4 FR11 2 x CHK0400 SPX 400 5 FR11 CHK0520

SPX 500 4 2 x CHK0400 SPX 450 5 CHK0520

SPX 550 4 2 x CHK0400 SPX 500 5 2 x CHK0400

SPX 600 4 FR12 2 x CHK0520 SPX 550 5 FR12 2 x CHK0400

SPX 650 4 2 x CHK0520 SPX 600 5 2 x CHK0400

SPX 700 4 2 x CHK0520 SPX 700 5 2 x CHK0400

SPX 800 4 FR13 2 x CHK0400 SPX 800 5 FR13 2 x CHK0400

SPX 900 4 3 x CHK0520 SPX 900 5 2 x CHK0400

SPX H10 4 3 x CHK0520 SPX H10 5 2 x CHK0400

SPX H12 4 FR14 4 x CHK0520 SPX H13 5 FR14 4 x CHK0400

SPX H16 4 6 x CHK0400 SPX H15 5 6 x CHK0400

11

33

2

1

3

22

1.58

(40)

7.88

(200)

6.50

(165) 6.50

(165)

19.57

(497)

.79

(20) 15.71

(399)

17.57

(446)

.79

(20)

.24

(6)

3.03

(77)

.83

(21)

.55 (14)9.61 (244)

8.03 (204)

1.69

(43)

5.70

(145)

V6-T2-86 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

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2

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2

2

2

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2

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

CHK0400

CHK0261

111

33

22

3

2

10.30 (262)

9.37 (238)

1.54

(39)

1.18

(30)

5.90

(150)

13.79 (350)

4.72

(120) 4.72

(120)

10.83 (275)

.59

(15)

5.51

(140)

13.94

(354)

15.08

(383)

16.58

(421)

2.64

(67)

.75

(19)

.24

(6)

.59

(15)

13.79 (350)

4.72

(120) 4.72

(120)

.24

(6)

11

33

2

1

3

22

1.18

(30)

5.90

(150)

10.83 (275)

.59

(15)

11.30

(287)

12.56

(319)

14.06

(357)

.59

(15)

.39

(10)

.87

(22)

.75 (19)

Min.

9.06 (230)

8.11 (206)

1.54

(39)

4.25

(108)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-87

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Adjustable Frequency Drives

SVX9000 Drives

SVX9000 Enclosed Drives

Contents

Description Page

SVX9000 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-48

SVX9000 Enclosed Drives

Product Identification . . . . . . . . . . . . . . . . . . . . V6-T2-88

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-89

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-90

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-94

Technical Data and Specifications . . . . . . . . . . V6-T2-98

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-100

SVX9000 VFD Pump Panels . . . . . . . . . . . . . . . . . V6 -T 2-111

SVX9000 Enclosed Drives

Product Description

●Standard Enclosed—

covers a wide range of the

most commonly ordered

options. Pre-engineering

eliminates the lead time

normally associated with

customer specific options.

●

Modified Standard

Enclosed

—applies to

specific customer

requirements that vary

from the standard enclosed

offering, such as the need

for an additional indicating

light or minor modifications

to drawings.

Consult your

Eaton representative for

assistance in pricing and

lead time.

●

Custom Engineered

—

for those applications with

more unique or complex

requirements, these are

individually engineered to

the customer’s needs.

Consult your Eaton

representative for assistance

in pricing and lead time.

Features

●NEMA Type 1/IP21 or

NEMA Type 12/IP54

enclosures

●Input voltage: 208V, 230V,

480V and 575V (consult

factory)

●Complete range of control,

network and power options

●Horsepower range:

●208V—3/4 to 100 hp IH;

1 to 100 hp IL

●230V—3/4 to 100 hp IH;

1 to 100 hp IL

●480V—1 to 700 hp IH;

1-1/2 to 800 hp IL

●Padlockable disconnect

Standards and Certifications

●UL Listed

●cUL Listed

V6-T2-88 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Product Identification

Enclosed 9000X Series Drive

1 Door mounted keypad (included as

standard with bypass option)

2 SVX9000 variable frequency drive

3 Input disconnect

• Option P1

4 Input line fuses

• Option P3

5 Input contactor (included as

standard with bypass option)

6 Output contactor

• Option PE (included as

standard with bypass option)

7 Bypass contactor

• Option RA

• Option RB

8 Overload relay

• Option PH

• Option PI

9 115V control transformer

• Option KB

10 Bypass pilot lights and selector switches

• Option RA

• Option RB

• Option L2

• Option KF

11 Customer control and signal connection

terminal block

12 Control relay

123

4

5

6

7

89101112

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-89

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Catalog Number Selection

SVX9000 Enclosed NEMA Type 1/IP21 and NEMA Type 12/IP54 Drives

Notes

1Local/remote keypad is included as the standard control panel.

2Brake chopper is a factory installed option only, see drive options on Page V6-T2-49. External dynamic braking resistors not included. Consult factory.

3Includes local/remote speed reference switch.

4Some options are voltage and/or horsepower specific. Consult your Eaton representative for details.

5See Pages V6-T2-96 and V6-T2-97 for descriptions.

6See Pages V6-T2-94 and V6-T2-95 for complete descriptions.

Communication Options 6

C2 = Modbus

C3 = PROFIBUS DP

C4 = LonWorks

C5 = PROFIBUS DP

(D9 connector)

C6 = CANopen (slave)

C7 = DeviceNet

C8 = Modbus (D9 type

connector)

CA = Johnson Controls N2

CI = Modbus TCP

CJ = BACnet

CQ = EtherNet/IP

C3 = RS-232 with D9

connection

Voltage Rating

1 = 208V

2 = 230V

4 = 480V

Product Family

SVX = Enclosed drives

Horsepower Rating

F07 = 3/4 hp

001 = 1 hp

F15 = 1-1/2 hp

002 = 2 hp

003 = 3 hp

005 = 5 hp

007 = 7-1/2 hp

010 = 10 hp

015 = 15 hp

020 = 20 hp

025 = 25 hp

030 = 30 hp

040 = 40 hp

050 = 50 hp

060 = 60 hp

075 = 75 hp

100 = 100 hp

125 = 125 hp

150 = 150 hp

200 = 200 hp

250 = 250 hp

300 = 300 hp

350 = 350 hp

400 = 400 hp

500 = 500 hp

550 = 550 hp

600 = 600 hp

650 = 650 hp

700 = 700 hp

800 = 800 hp

Enclosure Rating

1 = NEMA Type 1/IP21

2 = NEMA Type 12/IP54

6 = NEMA Type 12/IP54 filtered

Application—Torque/Braking 2

A = IL/no brake chopper

B = IL/internal brake chopper

D = IH/no brake chopper

E = IH/internal brake chopper

Enclosed Style

A = Enclosed drive

SVX F07 1 4 A A _ _ _ _ _ _ _ _ _ _

Enclosed Options 145 Type

K1

K2

K4

K5

K6

KB

KF

KO

Door-mounted speed potentiometer 3

Door-mounted speed potentiometer with HOA

selector switch 3

HAND/OFF/AUTO switch (22 mm)

MANUAL/AUTO ref switch (22 mm)

START/STOP pushbuttons (22 mm)

115V control transformer (500 VA)

Bypass test switch for RA and RB

Standard elapsed time meter

Control

Control

Control

Control

Control

Control

Addl. bypass

Control

L1

L2

LA

LD

LE

LF

LJ

LU

POWER ON, RUN and FAULT pilot lights

Bypass pilot lights for RA, RB bypass options

Green RUN light (22 mm)

Green STOP light (22 mm)

Red RUN light

Red STOP light (22 mm)

White POWER ON light (22 mm)

Misc. light (22 mm)

Light

Addl. bypass

Light

Light

Light

Light

Light

Light

P1

P3

P8

PA

PE

PF

PG

PH

PI

PN

Input circuit breaker

Input line fuses (200 kAIC)

SPD (50 kA per phase)

SPD (100 kA per phase)

Output contactor

Output filter (100–300 ft)

MotoRx (300–600 ft) 1000 V/μS DV/DT filter

Single overload relay

Dual overload relays

Dual overloads for bypass

Input

Input

Input

Input

Output

Output

Output

Output

Output

Addl. bypass

RA

RB

RC

RD

Manual HOA bypass controller

Manual IOB bypass controller

Auto transfer HOA bypass controller

Auto transfer IOB bypass controller

Bypass

Bypass

Bypass

Bypass

S5

S6

S7

S8

S9

SA

Floor stand 22 in

Floor stand 12 in

10 in expansion

20 in expansion

Space heater

Space heater with CPT

Enclosure

Enclosure

Enclosure

Enclosure

Enclosure

Enclosure

Control Options

B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc

B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm

B4 = 1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT +24 Vdc

B5 = 3 RO (NO)

B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100

B9 = 1 RO (NO), 5 DI 42–240 Vac input

Build Alphabetically and Numerically

Engineered Options

VB Varnished boards

V6-T2-90 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Product Selection

When Ordering

●Select a base catalog

number that meets the

application requirements—

nominal horsepower,

voltage and enclosure

rating (the enclosed drive’s

continuous output amp

rating should be equal to or

greater than the motor’s

full load amp rating). The

base enclosed package

includes a standard drive,

door mounted local/remote

keypad and enclosure.

●If dynamic brake chopper

or control/communication

option is desired, change

the appropriate code in the

base catalog number.

●Select enclosed options.

Add the codes as suffixes

to the base catalog number

in alphabetical and numeric

order.

●Read all footnotes.

208V Drives

Input Base Drives

Notes

For brake chopper options, see Page V6-T2-58.

1 See enclosure dimensions starting on Page V6-T2-100.

2 Includes drive, local/remote keypad and enclosure.

3 These units are current rated (75 IL hp 205 amps, 100 IL hp 261 amps). They do not meet NEC ampere ratings.

NEMA Type 1/IP21 NEMA Type 12/IP54

Enclosure

Size 1hp Current (A)

Frame

Size

Base Catalog

Number 2

Frame

Size

Base Catalog

Number 2

High Overload Drive and Enclosure

03/43.74SVXF0711EA 4SVXF0721EA

14.8 SVX00111EA SVX00121EA

1-1/2 6.6 SVXF1511EA SVXF1521EA

27.8 SVX00211EA SVX00221EA

311 SVX00311EA SVX00321EA

517.55 SVX00511EA 5SVX00521EA

7-1/2 25 SVX00711EA SVX00721EA

110316SVX01011EA 6SVX01021EA

15 48 SVX01511EA SVX01521EA

220617SVX02011DA 7SVX02021DA

25 75 SVX02511DA SVX02521DA

30 88 SVX03011DA SVX03021DA

3401148SVX04011DA 8SVX04021DA

4501438SVX05011DA 8SVX05021DA

5601708SVX06011DA 8SVX06021DA

75 211 9 SVX07511DA 9SVX07521DA

100 273 SVX10011DA SVX10021DA

Low Overload Drive and Enclosure

014.84SVX00111BA 4SVX00121BA

1-1/2 6.6 SVXF1511BA SVXF1521BA

27.8 SVX00211BA SVX00221BA

311 SVX00311BA SVX00321BA

517.55 SVX00511BA 5SVX00521BA

7-1/2 25 SVX00711BA SVX00721BA

10 31 SVX01011BA SVX01021BA

115486SVX01511BA 6SVX01521BA

20 61 SVX02011BA SVX02021BA

225757SVX02511AA 7SVX02521AA

30 88 SVX03011AA SVX03021AA

40 114 SVX04011AA SVX04021AA

350—8SVX05011AA 8SVX05021AA

4601708SVX06011AA 8SVX06021AA

575

3205 8 SVX07511AA 8SVX07521AA

100 3261 9 SVX10011AA 9SVX10021AA

SVX9000 Enclosed

Drives

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-91

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Adjustable Frequency Drives

SVX9000 Drives

230V Drives

Input Base Drives

Notes

For brake chopper options, see Page V6-T2-58.

1 See enclosure dimensions starting on Page V6-T2-100.

2 Includes drive, local/remote keypad and enclosure.

3 This unit is current rated (100 IL hp 100 amps, 261 IL hp). It is not hp rated. They do not meet NEC ampere ratings.

NEMA Type 1/IP21 NEMA Type 12/IP54

Enclosure

Size 1hp Current (A)

Frame

Size

Base Catalog

Number 2

Frame

Size

Base Catalog

Number 2

High Overload Drive and Enclosure

03/43.74SVXF0712EA 4SVXF0722EA

14.8 SVX00112EA SVX00122EA

1-1/2 6.6 SVXF1512EA SVXF1522EA

27.8 SVX00212EA SVX00222EA

311 SVX00312EA SVX00322EA

517.55 SVX00512EA 5SVX00522EA

7-1/2 25 SVX00712EA SVX00722EA

110316SVX01012EA 6SVX01022EA

15 48 SVX01512EA SVX01522EA

220617SVX02012DA 7SVX02022DA

25 75 SVX02512DA SVX02522DA

30 88 SVX03012DA SVX03022DA

3401148SVX04012DA 8SVX04022DA

4501408SVX05012DA 8SVX05022DA

5601708SVX06012DA 8SVX06022DA

75 205 9 SVX07512DA 9SVX07522DA

100 3261 SVX10012DA SVX10022DA

Low Overload Drive and Enclosure

014.84SVX00112BA 4SVX00122BA

1-1/2 6.6 SVXF1512BA SVXF1522BA

27.8 SVX00212BA SVX00222BA

311 SVX00312BA SVX00322BA

517.55 SVX00512BA 5SVX00522BA

7-1/2 25 SVX00712BA SVX00722BA

10 31 SVX01012BA SVX01022BA

115486SVX01512BA 6SVX01522BA

20 61 SVX02012BA SVX02022BA

225757SVX02512AA 7SVX02522AA

30 88 SVX03012AA SVX03022AA

40 114 SVX04012AA SVX04022AA

3501408SVX05012AA 8SVX05022AA

4601708SVX06012AA 8SVX06022AA

5752058SVX07512AA 8SVX07522AA

100 3261 9 SVX10012AA 9SVX10022AA

SVX9000 Enclosed

Drives

V6-T2-92 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

480V Drives

Input Base Drives

Notes

For brake chopper options, see Page V6-T2-58.

1 See enclosure dimensions starting on Page V6-T2-100.

2 Includes drive, local/remote keypad and enclosure.

3 The smaller enclosure Size 6 accommodates only power options, input disconnect (P1) and input line fuses (P3).

Bypass and other options require Size 8. Adding any standard control option will not require the larger enclosure.

4 For other options, consult factory.

5 The smaller enclosure Size 8 accommodates only power options, input disconnect (P1) and input line fuses (P3).

Bypass and other options require Size 9. Adding any standard control option will not require the larger enclosure.

6 Consult factory.

NEMA Type 1/IP21 NEMA Type 12/IP54

Enclosure

Size 1hp Current (A)

Frame

Size

Base Catalog

Number 2

Frame

Size

Base Catalog

Number 2

High Overload Drive and Enclosure

012.24SVX00114EA 4SVX00124EA

1-1/2 3.3 SVXF1514EA SVXF1524EA

24.3 SVX00214EA SVX00224EA

35.6 SVX00314EA SVX00324EA

57.6 SVX00514EA SVX00524EA

7-1/2 12 5 SVX00714EA 5SVX00724EA

10 16 SVX01014EA SVX01024EA

15 23 SVX01514EA SVX01524EA

120316SVX02014EA 6SVX02024EA

25 38 SVX02514EA SVX02524EA

30 46 SVX03014EA SVX03024EA

240617SVX04014DA 7SVX04024DA

50 72 SVX05014DA SVX05024DA

60 87 SVX06014DA SVX06024DA

3751058SVX07514DA 8SVX07524DA

100 140 SVX10014DA SVX10024DA

41251708SVX12514DA 8SVX12524DA

51502059SVX15014DA 9SVX15024DA

200 245 SVX20014DA SVX20024DA

6, 8 34 250 300 10 SVX25014DA 10 SVX25064DA

300 385 SVX30014DA SVX30064DA

350 460 SVX35014DA SVX35064DA

8, 9 45 400 520 11 SVX40014DA 11 SVX40064DA

500 590 SVX50014DA SVX50064DA

550 650 SVX55014DA SVX55064DA

6600 730 12 SVX60014DA 12 SVX60064DA

650 820 SVX65014DA SVX65064DA

700 920 SVX70014DA SVX70064DA

SVX9000 Enclosed

Drives

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-93

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Adjustable Frequency Drives

SVX9000 Drives

Input Base Drives, continued

Notes

For brake chopper options, see Page V6-T2-58.

1 See enclosure dimensions starting on Page V6-T2-100.

2 Includes drive, local/remote keypad and enclosure.

3 The smaller enclosure Size 6 accommodates only power options, input disconnect (P1) and input line fuses (P3).

Bypass and other options require Size 8. Adding any standard control option will not require the larger enclosure.

4 For other options, consult factory.

5 The smaller enclosure Size 8 accommodates only power options, input disconnect (P1) and input line fuses (P3).

Bypass and other options require Size 9. Adding any standard control option will not require the larger enclosure.

6 Consult factory.

NEMA Type 1/IP21 NEMA Type 12/IP54

Enclosure

Size 1hp Current (A)

Frame

Size

Base Catalog

Number 2

Frame

Size

Base Catalog

Number 2

Low Overload Drive and Enclosure

01-1/23.34SVXF1514BA 4SVXF1524BA

24.3 SVX00214BA SVX00224BA

35.6 SVX00314BA SVX00324BA

57.6 SVX00514BA SVX00524BA

7-1/2 12 SVX00714BA SVX00724BA

10 16 5 SVX01014BA 5SVX01024BA

15 23 SVX01514BA SVX01524BA

20 31 SVX02014BA SVX02024BA

125386SVX02514BA 6SVX02524BA

30 46 SVX03014BA SVX03024BA

40 61 SVX04014BA SVX04024BA

250727SVX05014AA 7SVX05024AA

60 87 SVX06014AA SVX06024AA

75 105 SVX07514AA SVX07524AA

31001408SVX10014AA 8SVX10024AA

41251708SVX12514AA 8SVX12524AA

150 205 SVX15014AA SVX15024AA

52002619SVX20014AA 9SVX20024AA

250 300 SVX25014AA SVX25024AA

6, 8 34 300 385 10 SVX30014AA 10 SVX30064AA

350 460 SVX35014AA SVX35064AA

400 520 SVX40014AA SVX40064AA

8, 9 45 500 590 11 SVX50014AA 11 SVX50064AA

550 650 SVX55014AA SVX55064AA

600 730 SVX60014AA SVX60064AA

6650 820 12 SVX65014AA 12 SVX65064AA

700 920 SVX70014AA SVX70064AA

800 1030 SVX80014AA SVX80064AA

SVX9000 Enclosed

Drives

V6-T2-94 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Options

9000X Series Option Board Kits

The 9000X Series drives can accommodate a wide selection of expander and adapter option boards

to customize the drive for your application needs. The drive’s control unit is designed to accept a

total of five option boards.

The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A2

relay output board, which are installed in slots A and B.

Option Board Kits

Notes

1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output

2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.

3 OPTC2 is a multi-protocol option card.

Option Kit Description 1

Allowed Slot

Locations 2

Field

Installed

Factory

Installed SVX Ready Programs

Catalog

Number

Option

Designator Basic

Local/

Remote Standard MSS PID Multi-P. PFC

Standard I/O Cards

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/EXT +24 Vdc

AOPTA9 — ■ ■ ■ ■■■ ■

2 RO (NC-NO) B OPTA2 — ■ ■ ■ ■■■ ■

Extended I/O Cards

2 RO, therm—SPX only B OPTA3 A3 —■ ■ ■■■ ■

Encoder low volt +5V/15V/24V—SPX only C OPTA4 A4 —■ ■ ■■■ ■

Encoder high volt +15V/24V—SPX only C OPTA5 A5 —■ ■ ■■■ ■

Double encoder—SPX only C OPTA7 A7 ■ ■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1 AO—SPX only A OPTA8 A8 —■ ■ ■■■ ■

3 DI (encoder 10–24V), out +15V/+24V,

2 DO (pulse+direction)—SPX only

COPTAE AE ■ ■ ■ ■■■ ■

6 DI, 1 ext +24 Vdc/EXT +24 Vdc B, C, D, E OPTB1 B1 —— — ——

■■

1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 —— — ——

■■

1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT +24 Vdc

B, C, D, E OPTB4 B4 ■ ■ ■ ■■■ ■

3 RO (NO) B, C, D, E OPTB5 B5 —— — ——

■■

1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 —— — ——— —

1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 —— — ——

■■

Communication Cards

Modbus 3D, E OPTC2 C2 ■ ■ ■ ■■■ ■

Modbus TCP D, E OPTCI CI ■ ■ ■ ■■■ ■

BACnet D, E OPTCJ CJ ■ ■ ■ ■■■ ■

EtherNet/IP D, E OPTCQ CQ ■ ■ ■ ■■■ ■

Johnson Controls N2 3D, E OPTC2 CA —— — ——— —

PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■■■ ■

LonWorks D, E OPTC4 C4 ■ ■ ■ ■■■ ■

PROFIBUS DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■■■ ■

CANopen (slave) D, E OPTC6 C6 ■ ■ ■ ■■■ ■

DeviceNet D, E OPTC7 C7 ■ ■ ■ ■■■ ■

Modbus (D9 type connector) D, E OPTC8 C8 ■ ■ ■ ■■■ ■

Adapter—SPX only D, E OPTD1 D1 ■ ■ ■ ■■■ ■

Adapter—SPX only D, E OPTD2 D2 ■ ■ ■ ■■■ ■

RS-232 with D9 connection D, E OPTD3 D3 ■ ■ ■ ■■■ ■

Option Boards

ABCDE

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-95

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Adjustable Frequency Drives

SVX9000 Drives

Modbus RTU Network

Communications

The Modbus Network Card

OPTC2 is used for connecting

the 9000X Drive as a slave on

a Modbus network. The

interface is connected by a

9-pin DSUB connector

(female) and the baud rate

ranges from 300 to 19200

baud. Other communication

parameters include an

address range from 1 to 247;

a parity of None, Odd or

Even; and the stop bit is 1.

PROFIBUS Network

Communications

The PROFIBUS Network Card

OPTC3 is used for connecting

the 9000X Drive as a slave

on a PROFIBUS-DP network.

The interface is connected

by a 9-pin DSUB connector

(female). The baud rates

range from 9.6K baud to 12M

baud, and the addresses

range from 1 to 127.

LonWorks Network

Communications

The LonWorks Network Card

OPTC4 is used for connecting

the 9000X Drive on a

LonWorks network. This

interface uses Standard

Network Variable Types

(SNVT) as data types. The

channel connection is

achieved using a FTT-10A

Free Topology transceiver

via a single twisted transfer

cable. The communication

speed with LonWorks is

78 kBits/s.

CANopen (Slave)

Communications

The CANopen (Slave)

Network Card OPTC6 is used

for connecting the 9000X

Drive to a host system.

According to ISO11898

standard cables to be chosen

for CAN bus should have a

nominal impedance of 120

ohms, and specific line delay

of nominal 5 nS/m. 120 ohms

line termination resistors

required for installation.

DeviceNet Network

Communications

The DeviceNet Network Card

OPTC7 is used for connecting

the 9000X Drive on a

DeviceNet Network. It

includes a 5.08 mm pluggable

connector. Transfer method

is via CAN using a two-wire

twisted shielded cable with

two-wire bus power cable

and drain. The baud rates

used for communication

include 125K baud, 250K

baud and 500K baud.

Johnson Controls

Metasys N2 Network

Communications

The OPTC2 fieldbus board

provides communication

between the 9000X Drive and

a Johnson Controls

Metasys™ N2 network. With

this connection, the drive can

be controlled, monitored and

programmed from the

Metasys system. The N2

fieldbus is available as a

factory installed option and as

a field installable kit.

Modbus/TCP Network

Communications

The Modbus/TCP Network

Card OPTCI is used for

connecting the 9000X Drive

to Ethernet networks utilizing

Modbus protocol. It includes

an RJ-45 pluggable connector.

This interface provides a

selection of standard and

custom register values to

communicate drive parameters.

The board supports 10 Mbps

and 100 Mbps communication

speeds. The IP address of the

board is configurable over

Ethernet using a supplied

software tool.

BACnet Network

Communications

The BACnet Network Card

OPTCJ is used for connecting

the 9000X Drive to BACnet

networks. It includes a

5.08 mm pluggable connector.

Data transfer is Master-Slave/

Token Passing (MS/TP)

RS-485. This interface uses

a collection of 30 Binary Value

Objects (BVOs) and 35 Analog

Value Objects (AVOs) to

communicate drive parameters.

The card supports 9.6, 19.2

and 38.4 Kbaud communication

speeds and supports network

addresses 1–127.

EtherNet/IP Network

Communications

The EtherNet/IP Network

Card OPTCK is used for

connecting the 9000X Drive

to Ethernet/Industrial Protocol

networks. It includes an

RJ-45 pluggable connector.

The interface uses CIP

objects to communicate drive

parameters (CIP is “Common

Industrial Protocol”, the same

protocol used by DeviceNet).

The board supports 10 Mbps

and 100 Mbps communication

speeds. The IP address of the

board is configurable by Static,

BOOTP and DHCP methods.

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Adjustable Frequency Drives

SVX9000 Drives

Control/Communication Option Descriptions

For availability, see Product Selection for base drive voltage required.

Available Control/Communications Options

Option Description Option Type

K1 Door-Mounted Speed Potentiometer—Provides the SVX9000 with the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses

the 10 Vdc reference to generate a 0–10V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the

HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the

speed potentiometer or a remote speed signal.

Control

K2 Door-Mounted Speed Potentiometer with HOA Selector Switch—Provides the SVX9000 with the ability to start/stop and adjust the speed reference from

door-mounted control devices or remotely from customer supplied inputs. In HAND position, the drive will start and the speed is controlled by the door-mounted speed

potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry contact and

4–20 mA signal.

Control

K4 HAND/OFF/AUTO Switch for Non-Bypass Configurations—Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of

operation. HAND mode is defaulted to k (keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be

configured via programming to allow for alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus.

Control

K5 MANUAL/AUTO Speed Reference Switch—Provides a door-mounted selector switch for MANUAL/AUTO speed reference. Control

K6 START/STOP Pushbuttons—Provide door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Control

KB 115V Control Transformer, 500 VA—Provides a fused control power transformer with additional 500 VA at 115V for customer use. Control

KF Bypass Test Switch for RB and RA—Allows the user to energize the AF drive for testing while operating the motor on the bypass controller. The test switch is

mounted on the inside of the enclosure door.

Addl. bypass

KO Standard Elapsed Time Meter—Provides a door-mounted elapsed run time meter. Control

L1 POWER ON, RUN and FAULT Pilot Lights —Provide a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive

is running and a red FAULT light that indicates a drive fault has occurred.

Light

L2 Bypass Pilot Lights for RA and RB Bypass Options—A green MOTOR ON INVERTER light indicates when the motor is running in inverter mode and an amber

MOTOR ON BYPASS light indicates when the motor is running in bypass mode. The lights are mounted on the enclosure door, above the switches.

Addl. bypass

LA Green RUN Light (22 mm)—Provides a green RUN light that indicates the drive is running. Light

LD Green STOP Light (22 mm)—Provides a green STOP light that indicates the drive is stopped. Light

LE Red RUN Pilot Light (22 mm)—Provides a red RUN pilot light that indicates the drive is running. Light

LF Red STOP Light (22 mm)—Provides a red STOP light that indicates the drive is stopped. Light

LJ White POWER ON Light (22 mm)—Provides a white POWER ON light that indicates power to the enclosed cabinet. Light

LU Misc. Light (22 mm)—Provides a misc. “user defined” pilot light. User to define light function and color. Light

P1 Input Circuit Breaker—Provides a means of short-circuit protection for the power cables between it and the SVX9000, and protection from high-level ground faults on

the power cable. Allows a convenient means of disconnecting the SVX9000 from the line and the operating mechanism can be padlocked in the OFF position. This is factory

mounted in the enclosure.

Input

P3 Input Line Fuses Rated to 200 kAIC—Provides high-level fault protection of the SVX9000 input power circuit from the load side of the fuses to the input side of the

power transistors. This option consists of three 200 kA fuses, which are factory mounted in the enclosure.

Input

P8 SPD (50 kA per Phase)—Provides a surge protection device (SPD) connected to the line side terminals and is designed to clip line side transients.

Rated for 50,000A.

Input

PA SPD (100 kA per Phase)—Provides a surge protection device (SPD) connected to the line side terminals and is designed to clip line side transients.

Rated for 100,000A.

Input

PE Output Contactor—Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive’s run or

permissive logic. NC and NO auxiliary contacts rated at 10A, 600 Vac are provided for customer use. Bypass options RB and RA include an output contactor as standard.

This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure.

Output

PF Output Filter (100–300 ft)—Used to reduce the transient voltage (DV/DT) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft

(30m) with a drive of 3 hp and above, for cable lengths of 33 ft (10m) with a drive of 2 hp and below, or for a drive rated at 525–690V. This option is mounted in the enclosure,

and may be used in conjunction with a brake chopper circuit.

Output

PG MotoRX (300–600 ft) 1000 V/μS DV/DT Filter—Used to reduce transient voltage (DV/DT) and peak voltages at the motor terminals. This option is comprised of a 0.5%

line reactor, followed by capacitive filtering and an energy recovery/clamping circuit. Unlike the output filter (See option PF), the MotoRx recovers most of the energy from the

voltage peaks, resulting in a lower voltage drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and the drive

is 300–600 ft (91–183m). This option can not be used with the brake chopper circuit. The output filter (option PF) should be investigated as an alternative.

Output

PH Single Overload Relay—Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options. It is

included with the bypass configurations for overload current protection in the bypass mode. The overload relay is mounted within the enclosure, and is manually

resettable. Heater pack included.

Output

PI Dual Overload Relays—This option is recommended when a single drive is operating two motors and overload current protection is needed for each of the motors. The

standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include

two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included.

Output

PN Dual Overloads for Bypass—This option is recommended when a single drive is operating two motors in the bypass mode and overload current protection is needed

for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a

100 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable.

Addl. bypass

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-97

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2.5

Adjustable Frequency Drives

SVX9000 Drives

For availability, see Product Selection for base drive voltage required.

Available Control/Communications Options, continued

Enclosed Drive Options

Brake Chopper Options

The brake chopper circuit option is used for applications that

require dynamic braking. Dynamic braking resistors are not

included with drive purchase. Consult Page V6-T2-58 for

dynamic braking resistors

which are supplied separately.

Resistors are not UL Listed.

For brake chopper circuit selection and adder—NEMA

Type 1/IP21, NEMA Type 12/IP54, consult the factory

SVX Conversion Kit

Frame 4–7 1

Note

1The kit consists of a flange kit, adapter plate(s), hardware, remote keypad kit and

SVX9000 decal.

Option Description Option Type

RA Manual HOA Bypass Controller—The manual HAND/OFF/AUTO (HOA)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing the AC

motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full voltage

bypass starter with a door mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter

mode. For applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic

overload relay is included. For applications above 100 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic

overload protection is included. The contactors are mechanically and electrically interlocked.

Bypass

RB Manual IOB Bypass Controller—The manual INVERTER/OFF/BYPASS (IOB)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing

the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full

voltage bypass starter with a door mounted IOB selector switch. For applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output

contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 100 hp, an Advantage input contactor, an Advantage

output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked.

Bypass

RC Auto Transfer HOA Bypass Controller—The manual HAND/OFF/AUTO (HOA)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing

the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the line” operation after a

drive trip. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted HOA selector switch and

an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in either mode. For applications up to 100 hp, a Freedom Series IEC input

contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 100 hp, an Advantage input

contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically

interlocked. Door-mounted pilot lights are provided which indicate bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an

amber light indicates when the motor is running in bypass mode.

WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.

Bypass

RD Auto Transfer IOB Bypass Controller—The auto INVERTER/OFF/BYPASS (IOB)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing

the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the line” operation after a

drive trip. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted IOB selector switch. For

applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay

is included. For applications above 100 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is

included. The contactors are mechanically and electrically interlocked. Door-mounted pilot lights are provided which indicate bypass or inverter operation. A green light

indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode.

WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.

Bypass

S5 Floor Stand 22 in—Converts a Size 1 or 2, normally wall mounted enclosure to a floor standing enclosure with a height of 22 in (558.8 mm). Enclosure

S6 Floor Stand 12 in—Converts a Size 2, normally wall mounted enclosure to a floor standing enclosure with a height of 12 in (304.8 mm). Enclosure

S7 10 in Expansion—In a Size 5 enclosure, the extension allows for bottom cable entry and additional space for customer mounted components.

NOTE: Enclosure expansion rated NEMA Type 1/IP21 only.

Enclosure

S8 20 in Expansion—In a Size 5 enclosure, the extension allows for bottom cable entry and additional space for customer mounted components. When the output filter

(option PF) is selected for a drive using a Size 5 enclosure, this expansion box is required and included in the option pricing.

Enclosure expansion rated NEMA Type 1/IP21 only.

Enclosure

S9 Space Heater—Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature control. A

200W heater is installed in enclosures 0 and 1, and a 400W heater is installed in enclosures 2–5.

Enclosure

SA Space Heater with CPT—Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature

control. A 200W heater is installed in enclosures 0 and 1, and a 400W heater is installed in enclosures 2–5. Includes a 115V supply to power heater.

Enclosure

Frame

Size

Enclosure

Size

Delivery

Code Catalog Number

FR4 0 FB10 OPTCON-SVXFR4-SZ00

1OPTCON-SVXFR4-SZ01

FR5 0 FB10 OPTCON-SVXFR5-SZ00

1OPTCON-SVXFR5-SZ01

FR6 1 FB10 OPTCON-SVXFR6-SZ01

2OPTCON-SVXFR6-SZ02

FR7 2 FB10 OPTCON-SVXFR7-SZ02

V6-T2-98 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Technical Data and Specifications

9000X Enclosed Drives

Description

NEMA Type 1/IP21 or NEMA Type 12/IP54

Specification

Primary Design Features

45–66 Hz input frequency Standard

Output: AC volts maximum Input voltage base

Output frequency range 0–320 Hz

Initial output current (IH) 250% for 2 seconds

Overload (1 minute [IH/IL]) 150%/110%

Enclosure space heater Optional

Oversize enclosure Standard

Output contactor Optional

Bypass motor starter Optional

Listings UL, cUL

Protection Features

Incoming line fuses Optional

AC input circuit disconnect Optional

Line reactors (3%) Standard

Phase rotation insensitive Standard

EMI filter Standard

Input phase loss protection Standard

Input overvoltage protection Standard

Line surge protection Optional

Output short-circuit protection Standard

Output ground fault protection Standard

Output phase protection Standard

Overtemperature protection Standard

DC overvoltage protection Standard

Drive overload protection Standard

Motor overload protection Standard

Programmer software Optional

Local/remote keypad Standard

Keypad lockout Standard

Fault alarm output Standard

Built-in diagnostics Standard

Description

NEMA Type 1/IP21 or NEMA Type 12/IP54

Specification

Input/Output Interface Features

Setup adjustment provisions

Remote keypad/display Standard

Personal computer Standard

Operator control provisions

Drive mounted keypad/display Standard

Remote keypad/display Standard

Conventional control elements Standard

Serial communications Optional

115 Vac control circuit Optional

Speed setting inputs

Keypad Standard

0–10 Vdc potentiometer/voltage signal Standard

4–20 mA Isolated Configurable

4–20 mA Differential Configurable

Analog outputs

Speed/frequency Standard

Torque/load/current Programmable

Motor voltage Programmable

Kilowatts Programmable

0–10 Vdc signals Configurable w/jumpers

4–20 mA DC signals Standard

Isolated signals Optional

Discrete outputs

Fault alarm Standard

Drive running Standard

Drive at set speed Programmable

Optional parameters 14

Dry contacts 1 (2 relays Form C)

Open collector outputs 1

Additional discrete outputs Optional

Communications

RS-232 Standard

RS-422/485 Optional

DeviceNet™ Optional

Modbus RTU Optional

CANopen (slave) Optional

PROFIBUS-DP Optional

Lonworks® Optional

Johnson Controls Metasys™ N2 Optional

EtherNet/IP Optional

Modbus TCP Optional

BACnet Optional

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-99

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2.5

Adjustable Frequency Drives

SVX9000 Drives

9000X Enclosed Drives, continued Standard I/O Specifications

I/O Specifications for Control/Communication Options

Note

1Some horsepower units include dynamic braking chopper as standard—refer to individual

drive sections.

Description

NEMA Type 1/IP21 or NEMA Type 12/IP54

Specification

Performance Features

Sensorless vector control Standard

Volts/hertz control Standard

IR and slip compensation Standard

Electronic reversing Standard

Dynamic braking Optional 1

DC braking Standard

PID setpoint controller Programmable

Critical speed lockout Standard

Current (torque) limit Standard

Adjustable acceleration/deceleration Standard

Linear or S curve accel/decel Standard

Jog at preset speed Standard

Thread/preset speeds 7 Standard, 15 Optional

Automatic restart Selectable

Coasting motor start Standard

Coast or ramp stop selection Standard

Elapsed time meter Optional

Carrier frequency adjustment 1–16 kHz

Standard Conditions for Application and Service

Operating ambient temperature 0 to 40°C

Storage temperature –40 to 60°C

Humidity (maximum), non-condensing 95%

Altitude (maximum without derate) 3300 ft (1000m)

Line voltage variation +10/–15%

Line frequency variation 45–66 Hz

Efficiency >96%

Power factor (displacement) >0.94

Description Specification

Six–digital input

programmable

24V: “0” <10V, “1” >18V,Ri >5 kohms

Two–analog input

configurable w/jumpers

Voltage: 0–±10V, Ri >200 kohms

Current: 0 (4)–20 mA, Ri = 250 ohms

Two–digital output

programmable

Form C relays 250 Vac

30 Vdc 2 amp resistive

One–analog output

programmable

configurable w/jumper

0–20 mA, RL max. 500 ohms 10 bits ±2%

One digital output

programmable

Open collector 48 Vdc 50 mA

Description Specification

Analog voltage, input 0–±10V, Ri >200 kohms

Analog current, input 0 (4)–20 mA, Ri = 250 ohms

Digital input 24V: “0” <10V, “1” >18V, Ri >5 kohms

Auxiliary voltage 24V (±20%), max. 50 mA

Reference voltage 10V ±3%, max. 10 mA

Analog current, output 0 (4)–20 mA, RL = 500 kohms resolution 10 bit,

accuracy <±2%

Analog voltage, output 0 (2)–10V, RL >1 kohms, resolution 10 bit,

accuracy <±2%

Relay output

Maximum switching voltage 300 Vdc, 250 Vac

Maximum switching load 8A/24 Vdc, 0.4A/300 Vdc, 2 kVA/250 Vac

Maximum continuous load 2A rms

Thermistor input Rtrip = 4.7 kohms

Encoder input 24V: “0” <10V, “1” >18V, Ri = 2.2 kohms

5V: “0” <2V, “1” >3V, Ri = 330 ohms

V6-T2-100 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Dimensions

Approximate Dimensions in Inches (mm)

9000X Enclosed Drives

Size 0

For reference only, dimensions are subject to change.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

19.9 (504) 29.0 (737) 16.4 (416) 18.3 (465) — — — 27.4 (695) — — 25.4 (644) 4.0 (102) 3.0 (76)

Cable Entry

LMNPR

Door Clearance

S

CB Handle

TUVW

Max. Approx.

Shipping Weight

Lbs (kg)

5.0 (127) — — 6.0 (152) 9.6 (245) 26.4 (669) 1.5 (38) 6.3 (160) 4.3 (108) 5.3 (134) 200 (91)

0.44 (11.2)

Mounting Holes

4 Places

C D

A

1.50 (38.1)

Lifting Holes

4 Places

H

F

J

K K

S

V

U

L

T

R

W

V

P

Top View

Bottom View

NEMA Type 1/IP21, NEMA Type 12/IP54

NEMA Type 12/IP54 Includes Cover Plates Over Louvers

B

For Cable

Entry

For Cable

Entry

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-101

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 1

For reference only, dimensions are subject to change.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

26.4 (669) 36 (914) 16.3 (414) 24.8 (630) — — — 34.0 (864) — — 32.4 (822) 4.0 (102) 3.0 (76)

Cable Entry

LMNPR

Door Clearance

S

CB Handle

TUVW

Max. Approx.

Shipping Weight

Lbs (kg)

11.0 (279) 6.0 (152) 9.0 (229) 10.0 (254) 6.5 (165) 26.4 (669) 1.5 (38) 4.3 (108) — — 230 (104)

Floor Stand

X Y Z AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR SS TT UU VV

56.0

(1422)

4.3

(108)

11.1

(281)

1.8

(46)

0.8

(19)

55.2

(1402)

26.0

(660)

3.5

(90)

5.5

(141)

3.0

(76)

6.0

(152)

2.0

(51)

5.4

(136)

1.1

(28)

8.8

(224)

5.4

(137)

—— ————

Bottom View

C

2.50 (63.5)

Lifting Holes

4 Places

0.44 (11.2)

Mounting Holes

4 Places

D

A

0.44 (11.2)

Mounting Holes

6 Places

H

F

K K

J

M N

S

L

T

U

P

R

Top View

NEMA Type 1/IP21, NEMA Type 12/IP54

with Floor Stand

NEMA Type 1/IP21, NEMA Type 12/IP54

NEMA Type 12/IP54 Includes Cover Plates Over Louvers

B

C

2.50 (63.5)

Lifting Holes

4 Places

B

X

H

AA

DD

A

CC

J

U

MM

KK

EE

EE

FF

JJ

GG

HH

LL

NN

ZY

BB

D

Bottom View

NEMA Type 1/IP21, NEMA Type 12/IP54

with Floor Stand

For Cable

Entry

For Cable

Entry

For Cable

Entry

For Cable

Entry

For Cable

Entry

V6-T2-102 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 2

For reference only, dimensions are subject to change.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

26.4 (669) 59.0 (1499) 19.4 (492) 24.8 (630) — — — 57.0 (1448) — — 55.4 (1406) 4.0 (102) 3.0 (76)

Cable Entry

LMNPR

Door Clearance

S

CB Handle

TUVW

Max. Approx.

Shipping Weight

Lbs (kg)

5.9 (149) — — 12.4 (315) 9.5 (241) 26.4 (669) 1.5 (38) 4.8 (121) 5.9 (151) — 380 (173)

Floor Stand

X Y Z AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR SS TT UU VV

69.0

(1753)

4.8

(121)

13.6

(344)

1.8

(46)

0.8

(19)

68.2

(1732)

26.0

(660)

4.8

(121)

6.8

(172)

3.0

(76)

6.0

(152)

2.0

(51)

5.0

(127)

1.1

(28)

11.3

(288)

79.0

(2007)

78.2

(1986)

— ————

0.44 (11.2)

Mounting Holes

4 Places

D

A

H

F

K

J

R

NEMA Type 1/IP21, NEMA Type 12/IP54

NEMA Type 12/IP54 Includes

Cover Plates Over Louvers

Bottom View

S

L

T

Top View

P

U

C

B

2.50 (63.5)

Lifting Holes

2 Places

2.50 (63.5)

Lifting Holes

2 Places

C

B

NN

H

K

K

PP

J

AA

NEMA Type 1/IP21, NEMA Type 12/IP54

with 22 in Floor Stand

DD

Z

Y

A

D

CC

J

NEMA Type 1/IP21, NEMA Type 12/IP54

with 12 in Floor Stand

DD

A

D

0.44 (11.2) Mounting

Holes 6 Places

V

MM

KK

EE

EE

FF

JJ

GG

HH

LL

U

Bottom View

NEMA Type 1/IP21, NEMA Type 12/IP54

with Floor Stand

BB

2.50 (63.5)

Lifting Holes

2 Places

C

B

XH

AA

ZY

BB

For Cable

Entry

For Cable

Entry For Cable

Entry

For Cable

Entry

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-103

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 3

For reference only, dimensions are subject to change.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

26.4 (671) 77.0 (1956) 19.4 (493) 19.5 (495) 3.3 (83) 23.0 (584) 1.5 (38) 11.7 (298) 5.5 (140) 0.9 (24) 76.4 (1939) 4.0 (102) 3.0 (76)

Max. Approx.

Shipping Weight

Lbs (kg)

Cable Entry Door Clearance CB Handle

L M N P R S T U V W RR SS TT UU VV

5.3

(133)

23.4

(594)

10.0

(254)

1.3

(32)

12.9

(328)

26.4

(669)

1.5

(38)

8.0

(203)

4.8

(121)

6.8

(173)

79.5

(2018)

13.40

(340)

0.8

(19)

1.3

(32)

26.0

(660)

690 (313)

0.44 (11.2)

Mounting Holes

6 Places

D

D1

E1 E

VV

R

MP

0.50 (12.7)

Lifting Eyes

2 Places

H

C A

UU

SS TT

B

S

F

G

G1

V

U

L

T

Top View

Bottom View

N

W

JK

RR

NEMA Type 1/IP21, NEMA Type 12/IP54

NEMA Type 12/IP54 Includes Cover Plates Over Louvers

For Cable

Entry

For Cable

Entry

V6-T2-104 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

2

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2

2

2

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 4

For reference only, dimensions are subject to change.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

26.4 (671) 90.0 (2286) 19.4 (493) 19.5 (495) 3.3 (83) 23.0 (584) 1.5 (38) 11.7 (298) 5.5 (140) 0.9 (24) 89.4 (2270) 4.0 (102) 3.0 (76)

Max. Approx.

Shipping Weight

Lbs (kg)

Cable Entry Door Clearance CB Handle

L M N P R S T U V W RR SS TT UU VV

5.3

(133)

23.4

(594)

13.8

(351)

1.0

(25)

11.2

(286)

26.4

(669)

1.5

(38)

8.0

(204)

4.8

(121)

— 92.5

(2349)

0.8

(19)

1.3

(32)

— — 825 (375)

0.44 (11.2)

Mounting Holes

6 Places

D

E

R

MP

0.50 (12.7)

Lifting Eyes

2 Places

H

C A

TT

SS

B

S

F

G

V

U

L

T

Top View

Bottom View

N

JK

RR

D1

E1

G1

NEMA Type 1/IP21, NEMA Type 12/IP54

NEMA Type 12/IP54 Includes Cover Plates Over Louvers

For Cable

Entry

For Cable

Entry

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-105

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2

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2

2

2

2

2

2

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 5

For reference only, dimensions are subject to change.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

40.0 (1016) 90.0 (2286) 21.3 (541) 36.0 (914) 2.0 (51) — — 8.0 (203) 10.8 (273) — 84.4 (2143) 4.0 (102) —

Max. Approx.

Shipping Weight

Lbs (kg)

Cable Entry Door Clearance

L M N P R S T U V W RR SS TT UU VV

15.0

(381)

10.0

(254)

4.8

(122)

2.0

(51)

—36.3

(921)

20.0

(508)

——— 94.0

(2387)

15.5

(394)

— — — 1275 (579)

M

Lifting Eyes

(2 Places)

B

H

C

SS

Side View

RR

J

A

Front View

NEMA Type 1/IP21

Front View

NEMA Type 12/IP54

S

T

0.56 (14.2) Dia.

Mounting

Holes

(4 Places)

D1 D

G

F

N

L

For Cable

Entry

P

Top View

Bottom View

IL hp

75

100

200

250

208/230V

480V

V6-T2-106 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 5-1P

For reference only, dimensions are subject to change.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

50.0 (1270) 90.0 (2286) 21.3 (541) 36.0 (914) 2.0 (51) — — 8.0 (203) 10.8 (273) — 84.4 (2143) 4.0 (102) —

Max. Approx.

Shipping Weight

Lbs (kg)

Cable Entry Door Clearance

L M N P R S T U V W RR SS TT UU VV

17.1

(435)

8.0

(203)

1.3

(33)

1.0

(25)

—36.3

(921)

20.0

(508)

18.4

(466)

1.3

(32)

—94.0

(2387)

15.5

(394)

— — — 1375 (624)

Lifting Eyes

(2 Places)

BH

C

SS

T

F

G

S

D1 D

P

Door Clearance M

M

L

U

V

For Cable

Entry

For Cable

Entry

N

P

Top View

Bottom View

0.56 (14.2) Dia.

Mounting Holes

(4 Places)

RR

A

J

Front View

NEMA Type 1/IP21

Front View

NEMA Type 12/IP54

IL hp

75

100

200

250

208/230V

480V

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-107

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 5-2P

For reference only, dimensions are subject to change.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

Enclosure Size 5-2P

60.0 (1524) 90.0 (2286) 21.3 (541) 36.0 (914) 2.0 (51) — — 8.0 (203) 10.8 (273) — 84.4 (2143) 4.0 (102) —

Max. Approx.

Shipping Weight

Lbs (kg)

Cable Entry Door Clearance

L M N P R S T U V W RR SS TT UU VV

17.0

(432)

18.0

(457)

1.5

(38)

1.0

(25)

0.9

(23)

36.3

(921)

20.0

(508)

18.4

(466)

1.3

(32)

—94.0

(2387)

15.5

(394)

— — — 1585 (720)

Lifting Eyes

(2 Places)

BH

C

SS

T

G

F

SDoor Clearance MP

L

For Cable

Entry N

Top View

D1 D

R

M

U

V

For Cable

Entry

Bottom View

0.56 (14.2) Dia.

Mounting Holes

(4 Places)

J

RR

A

Front View

NEMA Type 1/IP21

Front View

NEMA Type 12/IP54

IL hp

75

100

200

250

208/230V

480V

V6-T2-108 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 6

For reference only, dimensions are subject to change. See Page V6-T2-92, notes 3 and 5 for enclosure and option selection.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

30.0 (762) 90.0 (2286) 26.0 (660) 26.5 (673) 1.8 (46) — — 17.3 (438) 5.5 (140) — 84.4 (2143) 4.0 (102) —

Max. Approx.

Shipping Weight

Lbs (kg)

Cable Entry Door Clearance

L M N P R S T U V W RR SS TT UU VV

23.5

(597)

3.3

(84)

4.5

(114)

19.3

(490)

—26.2

(667)

24.8

(629)

———93.9

(2386)

————1500 (681)

Keypad

Operator Elements When Specied,

Mounted on These Panels

Ventilating Slots

Key-Locking Handle

Quarter Turn Latch

(2 Places)

Flanged Disconnect Supplied

with Circuit Breaker When Specied

A

C

Side View

Bottom View

S

J

H

B

T

Top View

Door Clearance

RR

L

DD1

G

F

N

P

For Cable Entry

M

0.56 (14.2) Dia.

Mounting Hole –

(4 Places)

Front View

IL hp

300

350

400

480V

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-109

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 8

For reference only, dimensions are subject to change. See Page V6-T2-92, notes 3 and 5 for enclosure and option selection.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

48.0 (1219)90.0 (2286)24.0 (610)42.2 (1072)3.0 (77)———5.5 (139)—84.4 (2143) 4.0 (102) —

Max. Approx.

Shipping Weight

Lbs (kg)

Cable Entry

LMNPRSTUVWRRSSTTUUVV

9.5

(241)

37.5

(952)

12.5

(318)

7.7

(196)

8.3

(210)

1.3

(32)

31.0

(787)

21.5

(545)

21.3

(541)

—93.5

(2375)

— — — — 2000 (908)

T

S

LM

0.56 (14.2) Dia.

Mounting Hole –

(4 Places)

R

RR

H

B

UV

CA

For Top Cable Entry –

(2 Places)

Bottom View

Top View

Front View

Side View

For Bottom

Cable Entry

N

P

F

G

J

D

D1

IL hp

300

350

400

480V

V6-T2-110 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Size 9

For reference only, dimensions are subject to change. See Page V6-T2-92, notes 3 and 5 for enclosure and option selection.

Wide High Deep Mounting Door Height Min. Air Space

ABCDD1EE1FGG1H JK

60.0 (1524) 90.0 (2286) 260.1 (664) 22.9 (582) 2.0 (51) 30.0 (762) 44.3 (1125) 10.6 (270) 10.6 (270) 8.2 (208) — 4.0 (102) —

Max. Approx.

Shipping Weight

Lbs (kg)

Cable Entry

LMNPRSTUVWRRSSTTUUVV

8.5

(216)

32.7

(831)

12.0

(305)

11.9

(303)

9.8

(249)

1.5

(38)

43.5

(1105)

15.0

(381)

7.5

(191)

25.0

(635)

93.5

(2375)

27.4

(696)

290.1

(738)

270.1

(687)

— 2500 (1135)

R

W

V

UU

J

SS

TT

Top View

STU

B

RR

AC Front View

Bottom View

Side View

Access in Top –

(2 Places)

Bottom Access

0.56 (14.2) Dia.

Mounting Hole –

(5 Places)

90° Max.

Door

Opening

P

N

D1 D

G1

G

D2

ML

E

Key-Locking Handle

Access

Plate –

4 Places

90° Max.

Door

Opening

Drive Circuit Breaker

IL hp

500

550

600

IH hp

400

500

550

480V

Openings Filtered for

NEMA Type 12/IP54 Design

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-111

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Adjustable Frequency Drives

SVX9000 Drives

SVX9000 VFD Pump Panels

Contents

Description Page

SVX9000 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-48

SVX9000 Enclosed Drives . . . . . . . . . . . . . . . . . . . V6-T2-87

SVX9000 VFD Pump Panels

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-112

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-113

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-118

Technical Data and Specifications . . . . . . . . . . V6-T2-121

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-123

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-124

SVX9000 VFD Pump Panels

Product Description

●Standard Enclosed—

covers a wide range of the

most commonly ordered

options. Pre-engineering

eliminates the lead time

normally associated with

customer specific options.

●Modified Standard

Enclosed—applies to

specific customer

requirements that vary

from the Standard

Enclosed offering, such as

the need for an additional

indicating light or minor

modifications to drawings.

Consult your Eaton

representative for

assistance in pricing and

lead time.

●Custom Engineered—for

those applications with

more unique or complex

requirements, these are

individually engineered to

the customer’s needs.

Consult your Eaton

representative for

assistance in pricing and

lead time.

Features

●NEMA Type 12/IP54 or

NEMA Type 3R enclosures

●Input voltage: 208V, 230V,

480V and 575V (consult

factory)

●Complete range of control,

network and power options

●Horsepower range:

●208V—3/4 to 100 hp IH;

1 to 100 hp IL

●230V—3/4 to 100 hp IH;

1 to 100 hp IL

●480V—1 to 350 hp IH;

1-1/2 to 400 hp IL

●Padlockable disconnect

●Single-phase input

available

Standards and Certifications

●UL Listed

●cUL Listed

Product Identification

SVX9000 Pump Application

1 SVX9000 variable frequency drive

2 Input disconnect Option P1

3 Input contactor (included as

standard with bypass option)

4 Space heater

Option S9

5 Bypass contactor

Option RA/RB

6 Door-mounted keypad

(included as standard)

3

5

1

2

4

6

V6-T2-112 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Catalog Number Selection

SVX9000 Enclosed NEMA Type 12/IP54/3R Drive

Notes

1Local/remote keypad is included as the standard control panel.

2Brake chopper is a factory installed option only, see drive options on Page V6-T2-49. External dynamic braking resistors not included. See Page V6-T2-58.

3Includes local/remote speed reference switch.

4Some options are voltage and/or horsepower specific. Consult your Eaton representative for details.

5See Page V6-T2-120 for descriptions.

6See Pages V6-T2-118 and V6-T2-119 for complete descriptions.

7Bypass options applicable only in the pump panel three-phase design.

Enclosed Options 145 Type

K1

K2

K5

K6

K9

Door-mounted speed potentiometer 3

Door-mounted speed potentiometer with HOA selector

switch 3

MANUAL/AUTO reference switch (22 mm)

START and STOP pushbuttons (22 mm)

(2) Factory installed auxiliary contacts

Control

Control

Control

Control

Power

L1

L2

LD

LE

LU

LW

POWER ON, RUN and Fault pilot lights

Bypass pilot lights for RA bypass option 7

Green STOP light

Red RUN light

Misc. light (22 mm)

PTT light (22 mm)

Light

Addl. bypass

Light

Light

Light

Light

P1

P3

P8

PA

PE

PF

PG

Input circuit breaker

Input line fuses (200 kAIC)

SPD (50 kA per phase)

SPD (100 kA per phase)

Output contactor

Output filter

MotoRX (300–600 ft) 1000 V/μS DV/DT filter

Input

Input

Input

Input

Output

Output

Output

RA Manual HOA bypass controller 7Bypass

S5

S9

SA

SB

SE

SF

Floor stand 22 in

Space heater w/out CPT

Space heater w/CPT

Socket type control relay

On-delay timer

Off-delay timer

Enclosure

Enclosure

Enclosure

Enclosure

Enclosure

Enclosure

Voltage Rating

Three-phase

1 = 208V

2 = 230V

4 = 480V

Single-phase

J = 230V

K = 480V

Product Family

SVX = Enclosed drives

Horsepower Rating

F07 = 3/4 hp

001 = 1 hp

F15 = 1-1/2 hp

002 = 2 hp

003 = 3 hp

005 = 5 hp

007 = 7-1/2 hp

010 = 10 hp

015 = 15 hp

020 = 20 hp

025 = 25 hp

030 = 30 hp

040 = 40 hp

050 = 50 hp

060 = 60 hp

075 = 75 hp

100 = 100 hp

125 = 125 hp

150 = 150 hp

200 = 200 hp

250 = 250 hp

300 = 300 hp

350 = 350 hp

400 = 400 hp

Enclosure Rating

2 = NEMA Type 12/IP54

3 = NEMA Type 3R

Application—Torque/Braking 2

A = IL/no brake chopper

B = IL/internal brake chopper

D = IH/no brake chopper

E = IH/internal brake chopper

Enclosed Style

P = Pumping application

Control Options

B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc

B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm

B4 = 1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT +24 Vdc

B5 = 3 RO (NO)

B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100

B9 = 1 RO (NO), 5 DI 42–240 Vac input

Communication Options 6

C2 = Modbus

C3 = PROFIBUS DP

C4 = LonWorks

C5 = PROFIBUS DP (D9 connector)

C6 = CANopen (slave)

C7 = DeviceNet

C8 = Modbus (D9 type connector)

CA = Johnson Controls N2

CI = Modbus TCP

CJ = BACnet

CQ = EtherNet/IP

D3 = RS-232 with D9 connection

SVX 010 2 4 E P _ _ _ _ _ _ _ _ _ _

Build Alphabetically and Numerically

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-113

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Product Selection

When Ordering

●Select a base catalog

number that meets the

application requirements—

nominal horsepower,

voltage and enclosure

rating (the enclosed drive’s

continuous output amp

rating should be equal to or

greater than the motor’s

full load amp rating). The

base enclosed package

includes a standard drive,

door mounted local/remote

keypad and enclosure.

●If dynamic brake chopper

or control/communication

option is desired, change

the appropriate code in the

base catalog number.

●Select enclosed options.

Add the codes as suffixes

to the base catalog number

in alphabetical and numeric

order.

●Read all footnotes.

208V Drives

Pump Panel Style (Three-Phase)

Notes

1 Enclosure dimensions starting on Page V6-T2-124.

2 Includes drive, local/remote keypad and enclosure.

NEMA Type 12/IP54 NEMA Type 3R

Enclosure

Size 1hp

Frame

Size

Base Catalog

Number 2

Frame

Size

Base Catalog

Number 2

High Overload Drive and Enclosure

A3/44SVXF0721EP 4SVXF0731EP

1SVX00121EP SVX00131EP

1-1/2 SVXF1521EP SVXF1531EP

2SVX00221EP SVX00231EP

35 SVX00321EP 5SVX00331EP

5SVX00521EP SVX00531EP

7-1/2 SVX00721EP SVX00731EP

10 6 SVX01021EP 6SVX01031EP

15 SVX01521EP SVX01531EP

B207SVX02021DP 7SVX02031DP

25 SVX02521DP SVX02531DP

30 SVX03021DP SVX03031DP

C408SVX04021DP 8SVX04031DP

50 SVX05021DP SVX05031DP

60 SVX06021DP SVX06031DP

F759—9SVX07531DP

100 — SVX10031DP

Low Overload Drive and Enclosure

A14SVX00121BP 4SVX00131BP

1-1/2 SVXF1521BP SVXF1531BP

2SVX00221BP SVX00231BP

3SVX00321BP SVX00331BP

55 SVX00521BP 5SVX00531BP

7-1/2 SVX00721BP SVX00731BP

10 SVX01021BP SVX01031BP

15 6 SVX01521BP 6SVX01531BP

20 SVX02021BP SVX02031BP

B257SVX02521AP 7SVX02531AP

30 SVX03021AP SVX03031AP

40 SVX04021AP SVX04031AP

C508SVX05021AP 8SVX05031AP

60 SVX06021AP SVX06031AP

75 SVX07521AP SVX07531AP

F1009—9SVX10031AP

125 — SVX12531AP

SVX9000 Enclosed

Drives

V6-T2-114 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

230V Drives

Pump Panel Style (Three-Phase)

Notes

1 Enclosure dimensions starting on Page V6-T2-124.

2 Includes drive, local/remote keypad and enclosure.

NEMA Type 12/IP54 NEMA Type 3R

Enclosure

Size 1hp

Frame

Size

Base Catalog

Number 2

Frame

Size

Base Catalog

Number 2

High Overload Drive and Enclosure

A3/44SVXF0722EP 4SVXF0732EP

1SVX00122EP SVX00132EP

1-1/2 SVXF1522EP SVXF1532EP

2SVX00222EP SVX00232EP

35 SVX00322EP 5SVX00332EP

5SVX00522EP SVX00532EP

7-1/2 SVX00722EP SVX00732EP

10 6 SVX01022EP 6SVX01032EP

15 SVX01522EP SVX01532EP

B207SVX02022DP 7SVX02032DP

25 SVX02522DP SVX02532DP

30 SVX03022DP SVX03032DP

C408SVX04022DP 8SVX04032DP

50 SVX05022DP SVX05032DP

60 SVX06022DP SVX06032DP

F759—9SVX07532DP

100 — SVX10032DP

Low Overload Drive and Enclosure

A14SVX00122BP 4SVX00132BP

1-1/2 SVXF1522BP SVXF1532BP

2SVX00222BP SVX00232BP

3SVX00322BP SVX00332BP

55 SVX00522BP 5SVX00532BP

7-1/2 SVX00722BP SVX00732BP

10 SVX01022BP SVX01032BP

15 6 SVX01522BP 6SVX01532BP

20 SVX02022BP SVX02032BP

B257SVX02522AP 7SVX02532AP

30 SVX03022AP SVX03032AP

40 SVX04022AP SVX04032AP

C508SVX05022AP 8SVX05032AP

60 SVX06022AP SVX06032AP

75 SVX07522AP SVX07532AP

F1009—9SVX10032AP

125 — SVX12532AP

SVX9000 Enclosed

Drives

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-115

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Adjustable Frequency Drives

SVX9000 Drives

230V Drives, continued

Pump Panel Style (Single-Phase)

Notes

1 Enclosure dimensions starting on Page V6-T2-124.

2 Includes drive, local/remote keypad and enclosure.

NEMA Type 12/IP54 NEMA Type 3R

Enclosure

Size 1hp

Frame

Size

Base Catalog

Number 2

Frame

Size

Base Catalog

Number 2

Low Overload Drive and Enclosure

A3/44SVXF072JBP 4SVXF073JBP

1SVX0012JBP SVX0013JBP

25 SVX0022JBP 5SVX0023JBP

3SVX0032JBP SVX0033JBP

5SVX0052JBP SVX0053JBP

7-1/2 6 SVX0072JBP 6SVX0073JBP

10 SVX0102JBP SVX0103JBP

B157SVX0152JBP 7SVX0153JBP

20 SVX0202JAP SVX0203JAP

C258SVX0252JAP 8SVX0253JAP

30 SVX0302JAP SVX0303JAP

40 SVX0402JAP SVX0403JAP

SVX9000 Enclosed

Drives

V6-T2-116 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

480V Drives

Pump Panel Style (Three-Phase)

Notes

1 Enclosure dimensions starting on Page V6-T2-124.

2 Includes drive, local/remote keypad and enclosure.

3 FR11 has limited power options available.

NEMA Type 12/IP54 NEMA Type 3R

Enclosure

Size 1hp

Frame

Size

Base Catalog

Number 2

Frame

Size

Base Catalog

Number 2

High Overload Drive and Enclosure

A14SVX00124EP 4SVX00134EP

1-1/2 SVXF1524EP SVXF1534EP

2SVX00224EP SVX00234EP

3SVX00324EP SVX00334EP

5SVX00524EP SVX00534EP

7-1/2 5 SVX00724EP 5SVX00734EP

10 SVX01024EP SVX01034EP

15 SVX01524EP SVX01534EP

20 6 SVX02024EP 6SVX02034EP

25 SVX02524EP SVX02534EP

B307SVX03024EP 7SVX03034EP

40 SVX04024DP SVX04034DP

50 SVX05024DP SVX05034DP

60 SVX06024DP SVX06034DP

C758SVX07524DP 8SVX07534DP

100 SVX10024DP SVX10034DP

125 SVX12524DP SVX12534DP

F1509—9SVX15034DP

200 — SVX20034DP

250 10 —10 SVX25034DP

300 — SVX30034DP

350 — SVX35034DP

400 11 3—11 SVX40034DP

500 — SVX50034DP

Low Overload Drive and Enclosure

A1-1/24SVXF1524BP 4SVXF1534BP

2SVX00224BP SVX00234BP

3SVX00324BP SVX00334BP

5SVX00524BP SVX00534BP

7-1/2 SVX00724BP SVX00734BP

10 5 SVX01024BP 5SVX01034BP

15 SVX01524BP SVX01534BP

20 SVX02024BP SVX02034BP

25 6 SVX02524BP 6SVX02534BP

30 SVX03024BP SVX03034BP

B407SVX04024BP 7SVX04034BP

50 SVX05024AP SVX05034AP

60 SVX06024AP SVX06034AP

75 SVX07524AP SVX07534AP

C1008SVX10024AP 8SVX10034AP

125 SVX12524AP SVX12534AP

150 SVX15024AP SVX15034AP

F2009—9SVX20034AP

250 — SVX25034AP

300 10 —10 SVX30034AP

350 — SVX35034AP

400 — SVX40034AP

500 11 3—11 SVX50034AP

600 — SVX60034AP

SVX9000 Enclosed

Drives

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-117

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Adjustable Frequency Drives

SVX9000 Drives

480V Drives, continued

Pump Panel Style (Single-Phase)

Notes

1 Enclosure dimensions starting on Page V6-T2-124.

2 Includes drive, local/remote keypad and enclosure.

NEMA Type 12/IP54 NEMA Type 3R

Enclosure

Size 1hp

Frame

Size

Base Catalog

Number 2

Frame

Size

Base Catalog

Number 2

Low Overload Drive and Enclosure

A3/44SVXF072KBP 4SVXF073KBP

1SVX0012KBP SVX0013KBP

2SVX0022KBP SVX0023KBP

3SVX0032KBP SVX0033KBP

55 SVX0052KBP 5SVX0053KBP

7-1/2 SVX0072KBP SVX0073KBP

10 SVX0102KBP SVX0103KBP

15 6 SVX0152KBP 6SVX0153KBP

20 SVX0202KBP SVX0203KBP

B257SVX0252KAP 7SVX0253KAP

30 SVX0302KAP SVX0303KAP

C408SVX0402KAP 8SVX0403KAP

50 SVX0502KAP SVX0503KAP

60 SVX0602KAP SVX0603KAP

SVX9000 Enclosed

Drives

V6-T2-118 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Options

9000X Series Option Board Kits

The 9000X Series drives can accommodate a wide selection of expander and adapter option boards

to customize the drive for your application needs. The drive’s control unit is designed to accept a

total of five option boards.

The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A2

relay output board, which are installed in slots A and B.

Option Board Kits

Notes

1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output

2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.

3 OPTC2 is a multi-protocol option card.

Option Kit Description 1

Allowed Slot

Locations 2

Field

Installed

Factory

Installed SVX Ready Programs

Catalog

Number

Option

Designator Basic

Local/

Remote Standard MSS PID Multi-P. PFC

Standard I/O Cards

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/EXT +24 Vdc

AOPTA9 — ■ ■ ■ ■■■ ■

2 RO (NC-NO) B OPTA2 — ■ ■ ■ ■■■ ■

Extended I/O Cards

6 DI, 1 ext +24 Vdc/EXT +24 Vdc B, C, D, E OPTB1 B1 —— — ——

■■

1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 —— — ——

■■

1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT +24 Vdc

B, C, D, E OPTB4 B4 ■ ■ ■ ■■■ ■

3 RO (NO) B, C, D, E OPTB5 B5 —— — ——

■■

1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 —— — ——— —

1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 —— — ——

■■

Communication Cards

Modbus 3D, E OPTC2 C2 ■ ■ ■ ■■■ ■

Modbus TCP D, E OPTCI CI ■ ■ ■ ■■■ ■

BACnet D, E OPTCJ CJ ■ ■ ■ ■■■ ■

EtherNet/IP D, E OPTCQ CQ ■ ■ ■ ■■■ ■

Johnson Controls N2 3D, E OPTC2 CA —— — ——— —

PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■■■ ■

LonWorks D, E OPTC4 C4 ■ ■ ■ ■■■ ■

PROFIBUS DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■■■ ■

CANopen (slave) D, E OPTC6 C6 ■ ■ ■ ■■■ ■

DeviceNet D, E OPTC7 C7 ■ ■ ■ ■■■ ■

Modbus (D9 type connector) D, E OPTC8 C8 ■ ■ ■ ■■■ ■

RS-232 with D9 connection D, E OPTD3 D3 ■ ■ ■ ■■■ ■

Option Boards

ABCDE

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-119

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Adjustable Frequency Drives

SVX9000 Drives

Modbus RTU Network

Communications

The Modbus Network Card

OPTC2 is used for connecting

the 9000X Drive as a slave on

a Modbus network. The

interface is connected by a

9-pin DSUB connector

(female) and the baud rate

ranges from 300 to 19200

baud. Other communication

parameters include an

address range from 1 to 247;

a parity of None, Odd or

Even; and the stop bit is 1.

PROFIBUS Network

Communications

The PROFIBUS Network Card

OPTC3 is used for connecting

the 9000X Drive as a slave

on a PROFIBUS-DP network.

The interface is connected

by a 9-pin DSUB connector

(female). The baud rates

range from 9.6K baud to 12M

baud, and the addresses

range from 1 to 127.

LonWorks Network

Communications

The LonWorks Network Card

OPTC4 is used for connecting

the 9000X Drive on a

LonWorks network. This

interface uses Standard

Network Variable Types

(SNVT) as data types. The

channel connection is

achieved using a FTT-10A

Free Topology transceiver

via a single twisted transfer

cable. The communication

speed with LonWorks is

78 kBits/s.

CANopen (Slave)

Communications

The CANopen (Slave)

Network Card OPTC6 is used

for connecting the 9000X

Drive to a host system.

According to ISO11898

standard cables to be chosen

for CAN bus should have a

nominal impedance of 120

ohms, and specific line delay

of nominal 5 nS/m. 120 ohms

line termination resistors

required for installation.

DeviceNet Network

Communications

The DeviceNet Network Card

OPTC7 is used for connecting

the 9000X Drive on a

DeviceNet Network. It

includes a 5.08 mm pluggable

connector. Transfer method

is via CAN using a two-wire

twisted shielded cable with

two-wire bus power cable

and drain. The baud rates

used for communication

include 125K baud, 250K

baud and 500K baud.

Johnson Controls

Metasys N2 Network

Communications

The OPTC2 fieldbus board

provides communication

between the 9000X Drive and

a Johnson Controls

Metasys™ N2 network. With

this connection, the drive can

be controlled, monitored and

programmed from the

Metasys system. The N2

fieldbus is available as a

factory installed option and as

a field installable kit.

Modbus/TCP Network

Communications

The Modbus/TCP Network

Card OPTCI is used for

connecting the 9000X Drive

to Ethernet networks utilizing

Modbus protocol. It includes

an RJ-45 pluggable connector.

This interface provides a

selection of standard and

custom register values to

communicate drive parameters.

The board supports 10 Mbps

and 100 Mbps communication

speeds. The IP address of the

board is configurable over

Ethernet using a supplied

software tool.

BACnet Network

Communications

The BACnet Network Card

OPTCJ is used for connecting

the 9000X Drive to BACnet

networks. It includes a

5.08 mm pluggable connector.

Data transfer is Master-Slave/

Token Passing (MS/TP)

RS-485. This interface uses

a collection of 30 Binary Value

Objects (BVOs) and 35 Analog

Value Objects (AVOs) to

communicate drive parameters.

The card supports 9.6, 19.2

and 38.4 Kbaud communication

speeds and supports network

addresses 1–127.

EtherNet/IP Network

Communications

The EtherNet/IP Network

Card OPTCK is used for

connecting the 9000X Drive

to Ethernet/Industrial Protocol

networks. It includes an

RJ-45 pluggable connector.

The interface uses CIP

objects to communicate drive

parameters (CIP is “Common

Industrial Protocol”, the same

protocol used by DeviceNet).

The board supports 10 Mbps

and 100 Mbps communication

speeds. The IP address of the

board is configurable by Static,

BOOTP and DHCP methods.

V6-T2-120 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Control/Communication Option Descriptions

For availability, see Product Selection for base drive voltage required.

Available Control/Communications Options

Option Description Option Type

K1 Door-Mounted Speed Potentiometer—Provides the SVX9000 with the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses

the 10 Vdc reference to generate a 0–10V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the

HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the

Speed Potentiometer or a remote speed signal.

Control

K2 Door-Mounted Speed Potentiometer with HOA Selector Switch—Provides the SVX9000 with the ability to start/stop and adjust the speed reference from

door-mounted control devices or remotely from customer supplied inputs. In HAND position, the drive will start and the speed is controlled by the door-mounted speed

potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry contact and

4–20 mA signal.

Control

K5 MANUAL/AUTO Speed Reference Switch—Provides a door-mounted selector switch for MANUAL/AUTO speed reference. Control

K6 START and STOP Pushbuttons (22 mm)—START (green) STOP (red). Provide door-mounted START and STOP pushbuttons for either bypass or

non-bypass configurations.

Control

K9 (2) Factory Installed Auxiliary Contacts—Provide two NO/NC auxiliary contacts. Power

L2 Bypass Pilot Lights for RA and RB Bypass Options—A green MOTOR ON INVERTER light indicates when the motor is running in inverter mode and an amber

MOTOR ON BYPASS light indicates when the motor is running in bypass mode. The lights are mounted on the enclosure door, above the switches.

Addl. bypass

LD Green STOP Light (22 mm)—Provides a green STOP light that indicates the drive is stopped. Light

LE Red RUN Pilot Light (22 mm)—Provides a red RUN pilot light that indicates the drive is running. Light

LU Misc. Light (22 mm)—Provides a misc. “user defined” pilot light. User to define light function and color. Light

LW PTT (Push-To-Test) Light (22 mm)—Provides misc. “user defined” PTT pilot light. User to define light function and color. Light

P1 Input Circuit Breaker—Provides a means of short-circuit protection for the power cables between it and the SVX9000, and protection from high-level ground faults on

the power cable. Allows a convenient means of disconnecting the SVX9000 from the line and the operating mechanism can be padlocked in the OFF position. This is factory

mounted in the enclosure.

Input

P3 Input Line Fuses Rated to 200 kAIC—Provide high-level fault protection of the SVX9000 input power circuit from the load side of the fuses to the input side of the

power transistors. This option consists of three 200 kA fuses, which are factory mounted in the enclosure.

Input

P8 SPD (50 kA per Phase)—Provides a surge protection device (SPD) connected to the line side terminals and is designed to clip line side transients.

Rated for 50,000A.

Input

PA SPD (100 kA per Phase)—Provides a surge protection device (SPD) connected to the line side terminals and is designed to clip line side transients.

Rated for 100,000A.

Input

PE Output Contactor—Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive’s run or

permissive logic. NC and NO auxiliary contacts rated at 10A, 600 Vac are provided for customer use. Bypass option RA includes an output contactor as standard. This

option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure.

Output

RA Manual HOA Bypass Controller—The Manual HAND/OFF/AUTO (HOA)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing the AC

motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full voltage

bypass starter with a door mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter

mode. For applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic

overload relay is included. For applications above 100 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic

overload protection is included. The contactors are mechanically and electrically interlocked.

Bypass

RB Manual IOB Bypass Controller—The manual INVERTER/OFF/BYPASS (IOB)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing

the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full

voltage bypass starter with a door mounted IOB selector switch. For applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output

contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 100 hp, an Advantage input contactor, an Advantage

output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked.

Bypass

S5 Floor Stand 22 in—Converts a Size A or B, normally wall mounted enclosure to a floor standing enclosure with a height of 22 in (558.8 mm). Enclosure

S9 Space Heater without CPT—Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable

temperature control. A 200W heater is installed in enclosures A and B, and 400W heater is installed in enclosures C and D. Requires a customer supplied 115V remote

supply source.

Enclosure

SA Space Heater with CPT— Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature

control. A 200W heater is installed in enclosures A and B, and 400W heater is installed in enclosures C and D. Provided with CPT connected to load side of input disconnect.

Enclosure

SB Ice Cube Style Control Relay—Provides misc. “user defined” 4PDT control relay. Requires user to define functionality. Enclosure

SE On-Delay Timer (Delay on Make)—Provides misc. “user defined” time delay relay. Requires user to define functionality and time setting requirement. Enclosure

SF Off-Delay Timer (Delay on Break)—Provides misc. “user defined” time delay relay. Requires user to define functionality and time setting requirement. Enclosure

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-121

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Adjustable Frequency Drives

SVX9000 Drives

Technical Data and Specifications

9000X VFD Pump Panels

Description

NEMA Type 12/IP54 or NEMA Type 3R

Specification

Primary Design Features

45–66 Hz input frequency Standard

Output (AC volts maximum) Input voltage base

Output frequency range 0–320 Hz

Initial output current (IH) 250% for 2 seconds

Overload (1 minute [IH/IL]) 150%/110%

Enclosure space heater Optional

Oversize enclosure Standard

Output contactor Optional

Bypass motor starter Optional

Listings UL, cUL

Protection Features

Incoming line fuses Optional

AC input circuit disconnect Optional

Line reactors (3%) Standard

Phase rotation insensitive Standard

EMI filter Standard—Thru Frame 9

Input phase loss protection Standard

Input overvoltage protection Standard

Line surge protection Optional

Output short-circuit protection Standard

Output ground fault protection Standard

Output phase protection Standard

Overtemperature protection Standard

DC overvoltage protection Standard

Drive overload protection Standard

Motor overload protection Standard

Programmer software Optional

Local/remote keypad Standard

Keypad lockout Standard

Fault alarm output Standard

Built-in diagnostics Standard

Description

NEMA Type 12/IP54 or NEMA Type 3R

Specification

Input/Output Interface Features

Setup adjustment provisions

Remote keypad/display Standard

Personal computer Standard

Operator control provisions

Drive mounted keypad/display Standard

Remote keypad/display Standard

Conventional control elements Standard

Serial communications Optional

115 Vac control circuit Optional

Speed setting inputs

Keypad Standard

0–10 Vdc potentiometer/voltage signal Standard

4–20 mA isolated Configurable

4–20 mA differential Configurable

Analog outputs

Speed/frequency Standard

Torque/load/current Programmable

Motor voltage Programmable

Kilowatts Programmable

0–10 Vdc signals Configurable w/jumpers

4–20 mA DC signals Standard

Isolated signals Optional

Discrete outputs

Fault alarm Standard

Drive running Standard

Drive at set speed Programmable

Optional parameters 14

Dry contacts 1 (2 relays Form C)

Open collector outputs 1

Additional discrete outputs Optional

Communications

RS-232 Standard

RS-422/485 Optional

DeviceNet™ Optional

Modbus RTU Optional

CANopen (slave) Optional

PROFIBUS-DP Optional

Lonworks®Optional

Johnson Controls Metasys™ N2 Optional

EtherNet/IP Optional

Modbus TCP Optional

BACnet Optional

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Adjustable Frequency Drives

SVX9000 Drives

9000X VFD Pump Panels, continued Standard I/O Specifications

I/O Specifications for Control/Communication Options

Note

1Some horsepower units include dynamic braking chopper as standard—refer to individual

drive sections.

Description

NEMA Type 12/IP54 or NEMA Type 3R

Specification

Performance Features

Sensorless vector control Standard

Volts/hertz control Standard

IR and slip compensation Standard

Electronic reversing Standard

Dynamic braking Optional 1

DC braking Standard

PID setpoint controller Programmable

Critical speed lockout Standard

Current (torque) limit Standard

Adjustable acceleration/deceleration Standard

Linear or S curve accel/decel Standard

Jog at preset speed Standard

Thread/preset speeds 7 Standard, 15 Optional

Automatic restart Selectable

Coasting motor start Standard

Coast or ramp stop selection Standard

Elapsed time meter Optional

Carrier frequency adjustment 1–16 kHz

Standard Conditions for Application and Service

Operating ambient temperature 0 to 40°C

Storage temperature –40 to 60°C

Humidity (maximum), non-condensing 95%

Altitude (maximum without derate) 3300 ft (1000m)

Line voltage variation +10/–15%

Line frequency variation 45–66 Hz

Efficiency >96%

Power factor (displacement) 0.96

Description Specification

Six–digital input

programmable

24V: “0” <10V, “1” >18V,Ri >5 kohms

Two–analog input

configurable w/jumpers

Voltage: 0–±10V, Ri >200 kohms

Current: 0 (4)–20 mA, Ri = 250 ohms

Two–digital output

programmable

Form C relays 250 Vac

30 Vdc 2 amp resistive

One–analog output

programmable

configurable w/jumper

0–20 mA, RL max. 500 ohms 10 bits ±2%

One digital output

programmable

Open collector 48 Vdc 50 mA

Description Specification

Analog voltage, input 0–±10V, Ri >200 kohms

Analog current, input 0 (4)–20 mA, Ri = 250 ohms

Digital input 24V: “0” <10V, “1” >18V, Ri >5 kohms

Auxiliary voltage 24V (±20%), max. 50 mA

Reference voltage 10V ±3%, max. 10 mA

Analog current, output 0 (4)–20 mA, RL = 500 kohms, resolution

10 bit, accuracy <±2%

Analog voltage, output 0 (2)–10V, RL >1 k kohms, resolution 10 bit,

accuracy <±2%

Relay output

Maximum switching voltage 300 Vdc, 250 Vac

Maximum switching load 8A/24 Vdc, 0.4A/300 Vdc, 2 kVA/250 Vac

Maximum continuous load 2A rms

Thermistor input Rtrip = 4.7 kohms

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-123

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Adjustable Frequency Drives

SVX9000 Drives

Wiring Diagrams

A9 Board Control Wiring

A2 Board Control Wiring

SVX9000 Pump Panel Bypass Power Wiring

SVX9000 Pump Panel Disconnect Power Wiring

20

19

18

17

16

15

14

13

12

11

10

9

8

24V

GND

24V

GND

+

0 (4)/20 mA

W

RL<500

V<+48V

I<50 mA

Input Reference

(Voltage)

Input Reference

(Current)

Indicates Connections for Inverted Signals

Control Voltage Output

Basic I/O

Board A9 AI1+

+10Vref

24Vout

24Vout

2

3

4

5

6

7

GND

AI2+

AI2-

GND

DIN1

DIN2

DIN3

CMA

DIN4

GND

DIN5

DIN6

CMB

AO1+

DO1

AO1-

1

26

25

24

23

22

21

RO1/1

RO1/2

RO1/3

RO2/1

RO2/2

RO2/3

RL

Max. Current/Voltage

Switching:

<8A / 24 Vdc

<0.4A / 300 Vdc

<2 kVA / 250 Vac

Continuously <2 Arms

AC / DC

Basic Relay

Board A2

Bypass

Incoming Power

L1 L2 L3

Circuit

Breaker

L1

To Drive Input

To Drive Output

U(T1)

L2 L3

Output

Contactor

V(T2)W(T3)

Motor

Bypass

Contactor

Overload

Relay

U(T1)

V(T2)

W(T3)

Optional Fuse

Incoming Power

L1 L2 L3

Circuit

Breaker

Optional Fuse

To Drive Input

To Drive Output

Motor

U(T1)

V(T2)

W(T3)

U(T1)

Optional

Output

Contactor

V(T2)W(T3)

V6-T2-124 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Dimensions

Approximate Dimensions in Inches (mm)

SVX9000 Pump Application Drives

Enclosure Box A NEMA Type 12/IP54

Voltage

AC

hp

(IH)

hp

(IL) H H1 H2 W W1 D D1

Approx.

Weight

Lbs (kg)

Approx.

Shipping Weight

Lbs (kg)

Three-Phase

208V 3/4–10 1–15 29.00

(736.6)

27.00

(685.8)

25.35

(643.9)

16.92

(429.8)

15.30

(388.6)

16.26

(413.0)

2.34

(59.4)

120 (54) 160 (73)

230V 3/4–10 1–15

480V 1–25 1–30

Single-Phase

230V — 3/4–10 29.00

(736.6)

27.00

(685.8)

25.35

(643.9)

16.92

(429.8)

15.30

(388.6)

16.26

(413.0)

2.34

(59.4)

120 (54) 160 (73)

480V — 3/4–20

3.00 (76.2)

Minimum Air

Space

Required

Both Sides

4.00 (101.6)

Minimum Free Air

Space Required

0.44 (11.2)

Mounting

Holes

(4 Places)

H2

W1

H1 H

DD1

W

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-125

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Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Enclosure Box B NEMA Type 12/IP54

Voltage

AC

hp

(IH)

hp

(IL) H H1 H2 W W1 D D1

Approx.

Weight

Lbs (kg)

Approx.

Shipping Weight

Lbs (kg)

Three-Phase

208V 15–25 20–30 40.00

(1016.0)

38.00

(965.2)

36.35

(923.3)

20.92

(531.4)

19.30

(490.2)

16.76

(425.7)

2.34

(59.4)

185 (84) 229 (104)

230V 15–25 20–30

480V 30–60 40–75

Single-Phase

230V — 15–20 40.00

(1016.0)

38.00

(965.2)

36.35

(923.3)

20.92

(531.4)

19.30

(490.2)

16.76

(425.7)

2.34

(59.4)

185 (84) 229 (104)

480V — 25–30

4.00 (101.6)

Minimum Free Air

Space Required

H2H1 H

3.00 (76.2)

Minimum Air

Space

Required

Both Sides

DD1

W1

W

0.44 (11.2)

Mounting

Holes

(4 Places)

V6-T2-126 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Enclosure Box C NEMA Type 12/IP54

Note

1Consult factory.

Voltage

AC

hp

(IH)

hp

(IL) H H1 H2 H3 H4 W W1 D D1

Approx.

Shipping Weight

Lbs (kg)

Three-Phase

208V 30–50 40–60 52.00

(1320.8)

50.00

(1270.0)

48.35

(1228.1)

72.00

(1828.8)

71.19

(1808.2)

30.92

(785.4)

29.30

(744.2)

16.78

(426.2)

2.34

(59.4)

1

230V 30–50 40–60

480V 75–125 100–150

Single-Phase

230V — 25–40 52.00

(1320.8)

50.00

(1270.0)

48.35

(1228.1)

72.00

(1828.8)

71.19

(1808.2)

30.92

(785.4)

29.30

(744.2)

16.78

(426.2)

2.34

(59.4)

1

480V — 40–60

3.00 (76.2)

Minimum Air Space

Required Both Sides

4.00 (101.6) Minimum

Free Air Space Required

H3

H2

H4

WD1

W1

D

0.44 (11.2)

Mounting

Holes

(4 Places)

3.00 (76.2)

Minimum Air Space

Required Both Sides

4.00 (101.6) Minimum

Free Air Space Required

H

H2H1

D1

W

W1

D

0.44 (11.2)

Mounting

Holes

(4 Places)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-127

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Enclosure Box A NEMA Type 3R

Voltage

AC

hp

(IH)

hp

(IL) H H1 H2 H3 W W1 W2 W3 D D1 D2

Approx.

Weight

Lbs (kg)

Approx.

Shipping Weight

Lbs (kg)

Three-Phase

208V 3/4–10 1–15 33.00

(838.2)

31.36

(796.5)

29.67

(753.6)

25.35

(643.9)

21.05

(534.7)

16.92

(429.8)

15.30

(388.6)

2.07

(52.6)

17.24

(437.9)

16.26

(413.0)

3.31

(84.1)

170 (77) 215 (98)

230V 3/4–10 1–15

480V 1–25 1–30

Single-Phase

230V — 3/4–10 33.00

(838.2)

31.36

(796.5)

29.67

(753.6)

25.35

(643.9)

21.05

(534.7)

16.92

(429.8)

15.30

(388.6)

2.07

(52.6)

17.24

(437.9)

16.26

(413.0)

3.31

(84.1)

170 (77) 215 (98)

480V — 3/4–20

H3H2H1

H

W2

W1 D2

W

3 D1

DW

0.44 (11.2)

Mounting

Holes

(4 Places)

V6-T2-128 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

2

2

2

2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Enclosure Box B NEMA Type 3R

Voltage

AC

hp

(IH)

hp

(IL) H H1 H2 H3 W W1 W2 W3 D D1 D2

Approx.

Weight

Lbs (kg)

Approx.

Shipping Weight

Lbs (kg)

Three-Phase

208V 15–25 20–30 46.09

(1170.7)

44.45

(1129.0)

42.77

(1086.4)

36.35

(923.3)

26.31

(668.3)

20.92

(531.4)

19.30

(490.2)

2.69

(68.3)

17.74

(450.6)

16.76

(425.7)

3.31

(84.1)

235

(107)

290

(132)

230V 15–25 20–30

480V 30–60 40–75

Single-Phase

230V — 15–20 46.09

(1170.7)

44.45

(1129.0)

42.77

(1086.4)

36.35

(923.3)

26.31

(668.3)

20.92

(531.4)

19.30

(490.2)

2.69

(68.3)

17.74

(450.6)

16.76

(425.7)

3.31

(84.1)

235

(107)

290

(132)

480V — 25–30

H3

H2

H1 H

W2

W1 D2

W

3D1

DW

0.44 (11.2)

Mounting

Holes

(4 Places)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-129

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Enclosure Box C NEMA Type 3R

Note

1Consult factory.

Voltage

AC

hp

(IH)

hp

(IL) H H1 H2 H3 H4 H5 W W1 W2 W3 D D1 D2

Approx.

Weight

Lbs (kg)

Three-Phase

208 30–50 40–60 58.09

(1475.5)

56.45

(1433.8)

54.77

(1391.2)

48.35

(1228.1)

78.09

(1983.5)

77.64

(1972.1)

37.73

(958.3)

30.92

(785.4)

29.30

(744.2)

3.34

(84.8)

17.74

(450.6)

16.77

(426.0)

3.31

(84.1)

1

230 30–50 40–60

480 75–125 100–150

Single-Phase

230V — 25–40 58.09

(1475.5)

56.45

(1433.8)

54.77

(1391.2)

48.35

(1228.1)

78.09

(1983.5)

77.64

(1972.1)

37.73

(958.3)

30.92

(785.4)

29.30

(744.2)

3.34

(84.8)

17.74

(450.6)

16.77

(426.0)

3.31

(84.1)

1

480V — 40–60

0.44 (11.2)

Mounting Holes

(4 Places)

H3 H

H2

H1

W2

W1 W3 D2 D1

WD

H3

H2

H5

D2 D1

W1

W2

W

D

H4

0.44 (11.2)

Mounting Holes

(4 Places)

V6-T2-130 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.5

Adjustable Frequency Drives

SVX9000 Drives

Approximate Dimensions in Inches (mm)

Enclosure Size F

HH1WW1DD1

Approximate

Weight

Lbs (kg)

Approximate

Shipping Weight

Lbs (kg)

93.58

(2376.9)

69.51

(1765.60)

60.00

(1524.0)

48.00

(1219.2)

37.50

(952.5)

26.00

(660.4)

1700 (771) 1850 (839)

D

D1

HH1

W

W1

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-131

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2.6

Adjustable Frequency Drives

H-Max Series Drives

H-Max Series Drives

Contents

Description Page

H-Max Series Drives

H-Max Drives . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-132

H-Max IntelliPass and

IntelliDisconnect Drives . . . . . . . . . . . . . . . . . V6-T2-141

Product Overview

H-Max Family Introduction

Eaton’s H-Max™ Series VFD

is the next generation of

drives specifically engineered

for HVAC pump and fluid

control applications. The

H-Max family of products

boasts industry leading

energy efficiency algorithms

for your applications. Not only

are the drives ultra-efficient—

they contain software that

minimizes motor winding

energy loses in your

applications. Designed for

easy installation, simple

startup, and long life; the

H-Max Series drive family

provides exceptional value

to our customers,

Product Range

Open Style Drives:

●0.75–125 hp at 230 Vac

●1.5–250 hp at 480 Vac

Note: Available in NEMA 1 or

NEMA 12 designs.

IntelliPass/IntelliDisconnect

Drives:

●1–30 hp at 208 Vac

●1–30 hp at 230 Vac

●1–75 hp at 480 Vac

Note: Available in NEMA 1,

NEMA 12, or NEMA 3R

enclosures.

Application Description

The H-Max Series drive was

designed specifically for

HVAC pump and fluid control

applications. It is intended to

be used on variable torque

loads with the intent of moving

air or liquids. With this in mind

,

the H-Max drive has onboard

I/O pre-programmed to meet

the common needs for these

applications. The H-Max drive

supports items such as

standard speed control,

PID functionality, as well as

multi-motor applications. The

drive easily supports

interlock, second motor

parameter set, as well as fire

mode functionality.

Key Feature

Active Energy Control Algorithm

Eaton’s H-Max Series drives

have been designed to provide

industry leading energy

saving

solutions. Not only is the

drive ultra-efficient, the drive

seeks the most efficient

operating point of the motor,

minimizing energy loss in the

windings per the given load

requirements. This is an

Eaton protected control

algorithm exclusive to

H-Max drives.

V6-T2-132 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

H-Max Drives

Contents

Description Page

H-Max Drives

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-133

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-134

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-137

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . V6-T2-137

Technical Data and Specifications . . . . . . . . . . V6-T2-138

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-139

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-140

H-Max IntelliPass and IntelliDisconnect Drives . . . V6-T2-141

H-Max Drives

Product Description

Eaton’s H-Max Series VFD

has software and hardware

designed specifically for the

HVAC, pump industry. The

ultra-efficient DC capacitor

and power structure allows

the drive to consume less

energy, lowering greenhouse

gases.

The I/O configuration is

designed

with wiring

ergonomics in mind by

including removable terminal

blocks. The main, easily

removable, control board

used for all drive frames with

six digital IN,

two analog IN,

one analog OUT, three relay

OUT

accepts two additional

I/O or communication board.

In addition, the control board

has built-in RS-485 and

Ethernet communication.

These drives continue

the tradition of robust

performance, and raise

the bar on features and

functionality, ensuring

the best solution at the

right price.

In addition to the Active

Energy Control Algorithm to

maximize motor efficiency,

the drive boasts an ultra-

efficient DC capacitor and

power structure to allow less

energy consumption,

lowering greenhouse gases.

Features and Benefits

Hardware

●Thin metal capacitor

design—ultra-efficient

drive operation and

extended self life (up to

five years without

reforming)

●Integrated 5% DC link

choke with Input surge

protection—protects

against voltage spikes and

provides a clean wave form

to the motor

●EMI/RFI filters standard on

all drives—meets EMC

Category 2 for commercial

applications

●Real-time clock—supports

calendaring and PLC

functionality

●Graphic LCD display and

keypad—supports simple

menu navigation as well as

on-screen diagnostics and

troubleshooting

●HAND-OFF-AUTO and

drive-bypass selector on

keypad—simplifies control

●Standard I/O: 6DI, 2AI,

1AO, 2 Form C RO (NO/

NC), 1 Form A RO (NO)—

supports requirements for

most installations

●Onboard RS 485: Modbus,

N2, BACnet—meets needs

of most communication

requirements

●Onboard Ethernet: BACnet/

IP, Modbus/TCP—meets

needs of most

communication

requirements

●Two expansion slots—

intended to support

additional I/O or

communication protocols

as necessary

●Quick disconnect terminals

for I/O connections—

supports fast easy

installation

Software

●Active energy control—

minimizes energy losses in

your motor resulting in

industry leading energy

efficiency for your

application

●Quick Start Wizard upon

initial power up—supports

fast easy installation

●Copy/paste functionality on

drive keypad—allows for

fast setup of multiple

drives

●Pre-programmed I/O—

supports fast easy

installation for most

applications

Standards and Certifications

Product

●IEC 61800-5-1

●CE

●UL508C

●cUL

●C-Tick Mark

●OSHPD Seismic Certified

●Plenum Rated

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-133

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Catalog Number Selection

H-Max Series Drives

Notes

All boards are varnished (conformed coated). Corrosion resistant.

Battery included in all drives for real-time clock.

Keypad kit includes HOA bypass.

Keypad kit includes HOA, back reset for Europe application.

EMI/RFI filters included.

DC link choke included.

HMX 3 4 A G 3D4 2 1 -N

Software Series

A–Z

Keypad

G = Graphical panel

Voltage

2 = 200–240V

4 = 380–480V

Phase

3 = Three-phase

Product

HMX = HVAC drive

Enclosure

1 = Open NEMA Type 1 IP21

2 = Open NEMA Type 12 IP54

Input Options Frame and

Voltage Specific

2 =EMC C2

Braking/Application

N = No brake chopper (low overload)

Amperes

200–240 Volts 380–480 Volts

3D7 = 3.7A–0.75 hp, 0.55 kW

4D8 = 4.8A–1 hp, 0.75 kW

6D6 = 6.6A–1.5 hp, 1.1 kW

8D0 = 8A–2 hp, 1.5 kW

011 = 11A–3 hp, 2.2 kW

012 = 12A–4 hp, 3 kW

018 = 18A–5 hp, 4 kW

024 = 24A–7.5 hp, 5.5 kW

031 = 31A–10 hp, 7.5 kW

048 = 48A–15 hp, 11 kW

062 = 62A–20 hp, 15 kW

075 = 75A–25 hp, 18.5 kW

088 = 88A–30 hp, 22 kW

105 = 105A–40 hp, 30 kW

140 = 140A–50 hp, 37 kW

170 = 170A–60 hp, 45 kW

205 = 205A–75 hp, 55 kW

261 = 261A–100 hp, 75 kW

310 = 310A–125 hp, 90 kW

3D4 = 3.4A–1.5 hp, 1.1 kW

4D8 = 4.8–2 hp, 1.5 kW

5D6 = 5.6A–3 hp, 2.2 kW

8D0 = 8A–4 hp, 3 kW

9D6 = 9.6A–5 hp, 4 kW

012 = 12A–7.5 hp, 5.5 kW

016 = 16A–10 hp, 7.5 kW

023 = 23A–15 hp, 11 kW

031 = 31A–20 hp, 15 kW

038 = 38A–25 hp, 18.5 kW

046 = 46A–30 hp, 22 kW

061 = 61A–40 hp, 30 kW

072 = 72A–50 hp, 37 kW

087 = 87A–60 hp, 45 kW

105 = 105A–75 hp, 55 kW

140 = 140A–100 hp, 75 kW

170 = 170A–125 hp, 90 kW

205 = 205A–150 hp, 110 kW

261 = 261A–200 hp, 132 kW

310 = 310A–250 hp, 160 kW

V6-T2-134 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Product Selection

H-Max Series Drives—230 Vac

NEMA Type 1/IP21

NEMA Type 12/IP54

Note

1 For sizing reference.

FS

Frame

Size

Drive Output Current Assigned Motor Ratings

230 Vac

NEC Amps 1

Catalog

Number

Low Overload Full

Load Amps at 40°C Horsepower

Drive kW

230 Vac/50 Hz

Low Overload Full

Load Amps at 50°C

4 3.7 0.75 0.55 3.2 2.6 HMX32AG3D721-N

4.8 1 0.75 4.2 3.7 HMX32AG4D821-N

6.6 1.5 1.1 6.6 4.8 HMX32AG6D621-N

8 2 1.5 6.8 6.6 HMX32AG8D021-N

11 3 2.2 9.6 8 HMX32AG01121-N

12.5 4 3 N/A 11 HMX32AG01221-N

5 18 5 4 15.2 12.5 HMX32AG01821-N

24 7.5 5.5 22 18 HMX32AG02421-N

31 10 7.5 28 24 HMX32AG03121-N

6 48 15 11 42 31 HMX32AG04821-N

62 20 15 54 48 HMX32AG06221-N

775 25 18.5 68 62 HMX32AG07521-N

88 30 22 80 75 HMX32AG08821-N

105 40 30 104 88 HMX32AG10521-N

8 140 50 37 130 105 HMX32AG14021-N

170 60 45 154 140 HMX32AG17021-N

205 75 55 192 170 HMX32AG20521-N

9 261 100 75 248 205 HMX32AG26121-N

310 125 90 N/A 261 HMX32AG31021-N

FS

Frame

Size

Drive Output Current Assigned Motor Ratings

230 Vac

NEC Amps 1

Catalog

Number

Low Overload Full

Load Amps at 40°C Horsepower

Drive kW

230 Vac/50 Hz

Low Overload Full

Load Amps at 50°C

4 3.7 0.75 0.55 3.2 2.6 HMX32AG3D722-N

4.8 1 0.75 4.2 3.7 HMX32AG4D822-N

6.6 1.5 1.1 6.6 4.8 HMX32AG6D622-N

8 2 1.5 6.8 6.6 HMX32AG8D022-N

11 3 2.2 9.6 8 HMX32AG01122-N

12.5 4 3 N/A 11 HMX32AG01222-N

5 18 5 4 15.2 12 HMX32AG01822-N

24 7.5 5.5 22 18 HMX32AG02422-N

31 10 7.5 28 24 HMX32AG03122-N

6 48 15 11 42 31 HMX32AG04822-N

62 20 15 54 48 HMX32AG06222-N

775 25 18.5 68 62 HMX32AG07522-N

88 30 22 80 75 HMX32AG08822-N

105 40 30 104 88 HMX32AG10522-N

8 140 50 37 130 105 HMX32AG14022-N

170 60 45 154 140 HMX32AG17022-N

205 75 55 192 170 HMX32AG20522-N

9 261 100 75 248 205 HMX32AG26122-N

310 125 90 N/A 261 HMX32AG31022-N

NEMA Type 1

NEMA Type 12

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-135

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2.6

Adjustable Frequency Drives

H-Max Series Drives

H-Max Series Drives—480 Vac

NEMA Type 1/IP21

NEMA Type 12/IP54

Note

1 For sizing reference.

FS

Frame

Size

Drive Output Current Assigned Motor Ratings

480 Vac

NEC Amps 1

Catalog

Number

Low Overload Full

Load Amps at 40°C Horsepower

Drive kW

400 Vac/50 Hz

Low Overload Full

Load Amps at 50°C

4 3.4 1.5 1.1 2.1 2.6 HMX34AG3D421-N

4.8 2 1.5 3.4 3.4 HMX34AG4D821-N

5.6 3 2.2 5.6 4.8 HMX34AG5D621-N

8.0 4 3.0 N/A 5.6 HMX34AG8D021-N

9.6 5 4 7.6 8 HMX34AG9D621-N

12 7.5 5.5 11 9.6 HMX34AG01221-N

5 16 10 7.5 14 12 HMX34AG01621-N

23 15 11 21 16 HMX34AG02321-N

31 20 15 27 23 HMX34AG03121-N

6 38 25 18.5 34 31 HMX34AG03821-N

46 30 22 40 38 HMX34AG04621-N

61 40 30 52 46 HMX34AG06121-N

7 72 50 37 65 61 HMX34AG07221-N

87 60 45 77 72 HMX34AG08721-N

105 75 55 96 87 HMX34AG10521-N

8 140 100 75 124 105 HMX34AG14021-N

170 125 90 156 140 HMX34AG17021-N

205 150 110 180 170 HMX34AG20521-N

9 261 200 132 240 205 HMX34AG26121-N

310 250 160 302 261 HMX34AG31021-N

FS

Frame

Size

Drive Output Current Assigned Motor Ratings

480 Vac

NEC Amps 1

Catalog

Number

Low Overload Full

Load Amps at 40°C Horsepower

Drive kW

400 Vac/50 Hz

Low Overload Full

Load Amps at 50°C

4 3.4 1.5 1.1 2.1 2.6 HMX34AG3D422-N

4.8 2 1.5 3.4 3.4 HMX34AG4D822-N

5.6 3 2.2 5.6 4.8 HMX34AG5D622-N

8.0 4 3.0 N/A 5.6 HMX34AG8D022-N

9.6 5 4 7.6 8 HMX34AG9D622-N

12 7.5 5.5 11 9.6 HMX34AG01222-N

5 16 10 7.5 14 12 HMX34AG01622-N

23 15 11 21 16 HMX34AG02322-N

31 20 15 27 23 HMX34AG03122-N

6 38 25 18.5 34 31 HMX34AG03822-N

46 30 22 40 38 HMX34AG04622-N

61 40 30 52 46 HMX34AG06122-N

7 72 50 37 65 61 HMX34AG07222-N

87 60 45 77 72 HMX34AG08722-N

105 75 55 96 87 HMX34AG10522-N

8 140 100 75 124 105 HMX34AG14022-N

170 125 90 156 140 HMX34AG17022-N

205 150 110 180 170 HMX34AG20522-N

9 261 200 132 240 205 HMX34AG26122-N

310 250 160 302 261 HMX34AG31022-N

NEMA Type 1

NEMA Type 12

V6-T2-136 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Onboard Network Communications

Johnson Controls

Metasys N2

H-Max Series provides

communication between the

drive and a Johnson Controls

Metasys™ N2 network. With

this connection, the drive can

be controlled, monitored and

programmed from the

Metasys system. N2 can be

selected and programmed by

the drive keypad.

BACnet

H-Max Series provides

communication to BACnet

networks. Data transfer is

master-slave/token passing

(MS/TP) RS-485.

BACnet IP

100Base-T interface.

Modbus TCP

Ethernet based protocol.

Modbus RTU

H-Max Series provides

communication to Modbus

RTU RS-485 as a slave on a

Modbus network. Other

communication parameters

include an address range

from 1–247; a parity of

None, Odd or Even; and the

stop bit is 1.

H-Max Series Option Board Kits Available for Slot B

The factory issued relay

option board can be replaced

with the following option

boards to customize the drive

for your application needs.

The standard board provides

2 Form C RO (NO/NC) and

1 Form A RO (NO).

Option Boards Mounted in Slot B

H-Max Series Option Board Kits Available for Slots D and E

The H-Max Series drives can

accommodate a wide

selection of expander and

adapter option boards to

customize the drive for your

application needs. The drive’s

control unit is designed to

accept a total of two option

boards.

The H-Max Series factory-

installed standard board

configuration includes an

I/O board and a relay

output board.

Option Boards Mounted in Slots D and E

NEMA Type 1 to NEMA Type 12/IP54 Conversion Kit

The NEMA Type 12/IP54

option kit is used to convert a

NEMA Type 1 to a NEMA

Type 12 drive.

Kit consists of a drive cover,

fan kit and plugs.

NEMA Type 12/IP54 Cover

Option Kit Description

Option Kit

Catalog Number

I/O expander card, 2 RO and thermistor input Relay Board 2

Option Kit Description

Option Kit

Catalog Number

6 x DI /DO, each digital input can be individually programmed as digital output XMX-IO-B1-A

1RO Form C (NO/NC), 1RO Form A (NO), 1 thermistor XMX-IO-B2-A

1 x AI, 2 x AO (isolated) XMX-IO-B4-A

3 x RO Form A (NO) XMX-IO-B5-A

1RO Form A (NO), 5DI 42–240 Vac input XMX-IO-B9-A

1 x AO, 1 x DO, 1 x RO XMX-IO-BF-A

LonWorks®XMX-COM-C4-A

Option Kit Description

Option Kit

Catalog Number

FS4-branded N12/IP54 cover with gasket, plastic plug, fans, Eaton logos FS4-N12KIT

FS5-branded N12/IP54 cover with gasket, plastic plug, fans, Eaton logos FS5-N12KIT

FS6-branded N12/IP54 cover with gasket, plastic plug, fans, Eaton logos FS6-N12KIT

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-137

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Adjustable Frequency Drives

H-Max Series Drives

Accessories

Flange Kits

The flange kit is used when the power section heat sink is

mounted through the back panel of an enclosure.

Flange Kit NEMA Type 12/IP54

Includes flange, mounting brackets, NEMA Type 12 fan

components, air shroud screws and plugs.

Frames FS4–FS7 12

Keypad Accessories

Remote Mounting Keypad Kit

Frames FS4–FS9

Drive Demo

H-Max Series Drive Demo

Demos and Power Supply

Notes

1For installation of a NEMA Type 1 drive into a NEMA Type 12 oversized enclosure.

2Frame size 8 and 9 must be ordered from the factory as a flange mount unit.

Replacement Parts

Control Board/Keypad

PC Cable

Replacement Relay Board in Slot B

Main Fan

Internal Fan

Description

Catalog

Number

NEMA Type 12/IP54

FS4 N12/IP54 flange kit

(mounting N1 drive into N12 enclosure)

FS4-Flange-N12KIT

FS5 N12/IP54 flange kit

(mounting N1 drive into N12 enclosure)

FS5-Flange-N12KIT

FS6 N12/IP54 flange kit

(mounting N1 drive into N12 enclosure)

FS6-Flange-N12KIT

FS7 N12/IP54 flange kit

(mounting N1 drive into N12 enclosure)

FS7-Flange-N12KIT

Description

Catalog

Number

Remote mounting keypad kit—bezel and cable OPTRMT-BP-HMAX

Description

Catalog

Number

H-Max Series bypass demo H-MAX-BYPASS-DEMO

Hand-held 24V auxiliary power supply—used to supply power

to the control module in order to perform keypad programming

before the drive is connected to line voltage

9000XAUX24V

Description

Current Catalog

Number

H-Max Series graphic bypass, HOA KeypadbypassHOA

H-Max Series graphic back, HOA KeypadbackHOA

Description

Catalog

Number

Remote download USB to RJ-45 cable with

software driver disk

REM-USB-Down

Description

Catalog

Number

Replacement relay board

qty 2 Form C relay, qty 1 Form A relay

Relay board 1

Description

Catalog

Number

FS4 main fan FS4-Main Fan

FS5 main fan FS5-Main Fan

FS6 main fan FS6-Main Fan

FS7 main fan FS7-Main Fan

Description

Catalog

Number

FS4 internal fan (IP54/NEMA 12) FS4-Internal Fan

FS5 internal fan (IP54/NEMA 12) FS5-Internal Fan

FS6 internal fan (IP54/NEMA 12) FS6-Internal Fan

FS7 internal fan (IP54/NEMA 12) FS7-Internal Fan

V6-T2-138 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

H-Max Series Drives

Technical Data and Specifications

H-Max Series Drives

Description Specification

Input Ratings

Input voltage (Vin) 200–240 Vac, 380–480 Vac, –10%/+10%

Input frequency (fin) 50/60 Hz (variation up to 47–66 Hz)

Connection to power Once per minute or less (typical operation)

Short-circuit withstand

rating

100 kAIC

Output Ratings

Output voltage 0 to Vin/Uin line voltage in

Continuous output current Ambient temperature max. 104°F (40°C)

IL overload 1.1 x IL (1 min./10 min.)

Overload current 110% (1 min./10 min.)

Initial output current 150% for two seconds

Output frequency 0 to 320 Hz

Frequency resolution 0.01 Hz

Control Characteristics

Control method Frequency control (V/f) open loop sensorless vector control

Switching frequency 1–310 amps

FS4–9: default 6 kHz

Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy ±1%

Panel reference: Resolution 0.01 Hz

Field weakening point 8 to 320 Hz

Acceleration time 0.1 to 3000 seconds

Deceleration time 0.1 to 3000 seconds

Braking torque DC brake: 30% x Tn

Ambient Conditions

Ambient operating

temperature

FS4–FS9: 14°F (–10°C), no frost to 104°F (40°C)

(Drive can operate at 122°F (50°C), see Pages V6-T2-134 and

V6-T2-135)

Storage temperature –40° to 158°F (–40° to 70°C)

Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water

Air quality Chemical vapors: IEC 60721-3-3, unit in operation, Class 3C2;

Mechanical particles: IEC 60721-3-3, unit in operation, Class 3S2

Altitude 100% load capacity (no derating) up to 3280 ft (1000m);

1% derating for each 328 ft (100m) above 3280 ft (1000m);

max. 9842 ft (3000m); 380–480V

Vibration FS4–FS9: EN 61800-5-1, EN 60068-2-6; 5 to 150 Hz,

displacement amplitude 1 mm (peak) at 5 to 15.8 Hz,

max. acceleration amplitude 1G at 15.8 to 150 Hz

Shock EN 61800-5-1, EN 60068-2-27 UPS Drop test (for applicable UPS

weights) Storage and shipping: max. 15G, 11 ms (in package)

Enclosure class NEMA Type 1/IP21 or NEMA Type 12/IP54

(keypad required for IP54/Type 12)

Standards

EMC Immunity: Fulfills all EMC immunity requirements;

Emissions: EN 61800-3, LEVEL H (EMC C2)

Emissions EMC level dependent—

+EMC 2: EN61800-3 (2004) Category C2

Delivered with Class C2 EMC filtering as default.

Description Specification

Control Connections

Analog input voltage 0 to 10V, R = 200 kohms differential

Resolution 0.1%; Accuracy ±1%

DIP switch selection (voltage/current)

Analog input current 0(4) to 20 mA; Ri –250 ohms differential

Digital inputs (6) Positive or negative logic; 18 to 30 Vdc

Auxiliary voltage +24V ±10%, max. 250 mA

Output reference voltage +10V +3%, max. load 10 mA

Analog output 0–10V, 0(4) to 20 mA; RL max. 500 ohms;

Resolution 10 bit; Accuracy ±2%

DIP switch selection (voltage/current)

Relay outputs 3 programmable, 2 Form C, 1 Form A relay outputs

Switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A

Hard wire jumper Between terminal 6 and 10 factory default

DIP switch setting default RS-485 = off

A01 = current

A12 = current

A11 = voltage

Protections

Overcurrent protection Yes

Overvoltage protection Yes

DC bus regulation anti-trip Yes (accelerates or decelerates the load)

Undervoltage protection Yes

Earth fault protection Yes (in case of earth fault in motor or motor cable,

only the frequency converter is protected)

Input phase supervision Yes (trips if any of the input phases are missing)

Motor phase supervision Yes (trips if any of the output phases are missing)

Overtemperature protection Yes

Motor overload protection Yes

Motor stall protection Yes

Motor underload protection Yes

Short-circuit protection Yes

Surge protection Yes (varistor input)

Conformed coated

(varnished) boards

Yes (prevents corrosion)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-139

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Wiring Diagram

Control Input/Output, PID Application

Standards

●Digital inputs D1–D6, relay

out, analog in/out are freely

programmed

●The user can assign a

single input to multiple

functions

Includes

●Six digital input

●Two analog input

●One analog output

●Three relay output

●RS-485

●Ethernet (BACnet and

Modbus)

Reliability

●Pretested components

●Conformal coated

(varnished) boards

●40°C rated

●110% overload for one

minute

●Eaton Electrical Services &

Systems national network

of AF drive specialists

Slot A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

A

+10V

AI–1+

Vin

AI–2+

AI–2–

24Vout

GND

DIN1

DIN2

DIN3

24Vout

GND

DIN4

DIN5

DIN6

AO–1+

AO–1–

DATA-

Reference Output

Analog Input Voltage (Range 0–10 Vdc)

(can be programmed to current 4–20 mA)

Analog Output Common (Ground)

Analog Input Common

PI Setpoint or Feedback

Control Voltage Output (0.1A max.)

I/O Ground

START/STOP (Contact closed = start)

External Fault (Closed = fault)

Run Interlock Permissive IP Interlock

(Closed = OK)

DIN1–DIN6 Common

Control Voltage Output (0.1A max.)

I/O Ground

Fire Mode (Contact closed = re mode)

Force Bypass (Contact closed = bypass)

DIN1–DIN6 Common

Output Frequency (0–20 mA)

Analog Output Common (Ground)

RS-485 DATA-

Speed Select 0–100% (Preset speed)

U (T1)

V (T2)

W (T3)

R+

R-

L1

L2

L3

Three-Phase Input

Input

(Single-Phase not available)

Three-Phase

Output

DB

Chopper

Optional

Resistor

Terminal Factory Default Signal

Resistor

Analog Input Current (Range 4–20 mA)

(can be programmed to voltage 0–10 Vdc)

PI Setpoint or Feedback

BDATA+

RO1 Bypass Run

RO2 Drive Run

RO3 Fault

24 Vdc/8A

250 Vac/8A

125 Vdc/0.4A

Relay Board 1

Default Signal

21

22

23

24

25

26

32

33

Slot B

Analog

RS-485 DATA+

Factory

Jumper

COM

CMB

30

24 Vdcin

Auxiliary Input Voltage

123456 78 91011

12 13 14 15 16 17 18 19 30 A B

RS-485

Data–

RS-485

Data+

24 Vdc

in

AO1–AO1+COM

DI1–6

DI6DI5DI4GND24 Vdc

out

DI2DI1GND24 Vdc

out

AI2–AI2+AI1–AI1++10

Vdc

COM

DI1–6

DI3

21

RO1

22 23 24 25 26 32 33

NC

RO1

COM

RO1

NO

RO2

NC

RO2

COM

RO2

NO

RO3

COM

RO3

NO

Slot D __________________

Slot E __________________

Terminal Block Layout

Factory Jumper

External Interlock

Circuit

Breaker

Optional

Motor

RJ-45 BACnet/IP Ethernet Industrial Protocol

Modbus/TCP Transmission Control Protocol (Ethernet Based)

5% DC Link

Reactor

Programmable BACnet,

Modbus, FLN, N2

ON

CURRENT

CURRENT

CURRENT

RS485

AO1

AI2

AI1

OFF

VOLTAGE

VOLTAGE

VOLTAGE

Tes t

V6-T2-140 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Dimensions

Approximate Dimensions in Inches (mm)

H-Max Series Frames FS4–FS7

H-Max Series Frames FS8 and FS9

Note: For flange dimension, please reference User Manual.

Voltage hp kW Amps D H1

Hole

Center-to-Center

H2 H3 W1 W2 W3

Weight in

Lbs (kg)

FS4

230 Vac 0.75–4 0.55–3.0 3.7–12.5 7.77

(197.3)

12.89

(327.5)

12.32

(313.0)

11.22

(285.0)

5.04

(128.0)

3.94

(100.0)

3.94

(100.0)

13.2

(6)

480 Vac 1.5–7.5 1.1–5.5 3.4–12

FS5

230 Vac 5–10 4–7.5 18–31 8.73

(221.6)

16.50

(419.0)

15.98

(406.0)

15.04

(382.0)

5.67

(144.0)

4.53

(115.0)

3.94

(100.0)

22.0

(10)

480 Vac 10–20 7.5–15 16–31

FS6

230 Vac 15–20 11–15 48–62 9.29

(236.0)

21.93

(557.0)

21.28

(540.5)

20.24

(514.0)

7.68

(195.0)

5.83

(148.0)

5.83

(148.0)

44.1

(20)

480 Vac 25–40 18.5–30 38–61

FS7

230 Vac 25–30 18.5–30 75–105 10.49

(266.5)

25.98

(660.0)

25.39

(645.0)

24.29

(617.0)

9.06

(230.0)

7.48

(190.0)

7.48

(190.0)

82.6

(37.5)

480 Vac 50–75 37–55 72–105

Voltage hp kW Amps D H1

Hole

Center-to-Center

H2 H3 W1 W2 W3

Weight in

Lbs (kg)

FS8

230 Vac 50–75 37–55 140–205 13.76

(349.6)

38.02

(965.7)

37.26

(946.4)

37.26

(946.4)

11.42

(290.1)

9.29

(236.0)

1.42

(36.0)

154.3

(70)

480 Vac 100–150 75–110

FS9

230 Vac 100–120 75–90 261–310 14.63

(371.6)

33.09

(890.4)

31.89

(810.0)

31.89

(810.0)

18.90

(480.0)

15.75

(400.0)

1.57

(40.0)

238.1

(108)

480 Vac 200–250 132–160

W1

H3 H1 H2

W2

W3

D

H3 H1

W1 W2

W3

H2

D

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-141

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Adjustable Frequency Drives

H-Max Series Drives

H-Max IntelliPass and IntelliDisconnect Drives

Contents

Description Page

H-Max Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-132

H-Max IntelliPass and IntelliDisconnect Drives

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-142

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-143

Technical Data and Specifications . . . . . . . . . . V6-T2-151

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-152

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-154

H-Max IntelliPass and IntelliDisconnect Drives

Product Description

The IntelliPass electronic

bypass is a two or optional

three contactor design using a

24 Vdc XT Series contactor

with an optional manual

override switch that allows

the unit to run in bypass

without the H-Max Series

drive.

The IntelliPass software

parameters utilize engineering

units common to the HVAC

industry. Onboard startup

wizard guarantees flawless

commissioning with plug-

and-play screen entry.

Available in NEMA/UL Type 1,

Type 12 and Type 3R with

optional pre-engineered

operator devices to meet

all customized specification

requirements.

The IntelliPass construction

features allow for easy

installation, reliable operation

and serviceability with

additional onboard wire space,

and removable conduit plates

with knockouts.

Features and Benefits

Industry-leading energy

saving solution—uses the

Eaton H-Max drive with

Active Energy Control

algorithm.

Built to be as tough as the

application—Eaton’s robust

design boasts an industrial

grade enclosure and industry

proven components.

●Industrial Power Supply

●XT Contactors

●22 mm Pilot Devices

Designed with Our Customers

in Mind

●Removable top and bottom

entry panels

●Door-mounted graphic

display and keypad

●Easily accessible

connection terminals with

removable I/O terminal

connections

Engineered Product Solution

●The Eaton H-Max

IntelliPass and

IntelliDisconnect products

are available with a variety

of factory tested and

certified options meeting

or exceeding UL508C

requirements

Standards and Certifications

Product

●IEC 61800-5-1

●UL508C

●cUL

●OSHPD Seismic Certified

V6-T2-142 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Catalog Number Selection

H-Max Series IntelliPass and IntelliDisconnect Drives

Notes

IntelliPass—two contactor electronic bypass standard.

All boards are varnished. Corrosion resistant.

Battery included in all drives for real-time clock. Three year lifetime.

Keypad kit includes HOA bypass.

EMI/RFI filters included.

DC link choke included.

NEC Ampere Ratings

208 Volts 480 Volts

4D6 = 4.6A—1 hp

7D5 = 7.5A—2 hp

011 = 11A—3 hp

017 = 17A—5 hp

025 = 25A—7.5 hp

031 = 31A—10 hp

047 = 47A—15 hp

060 = 60A—20 hp

075 = 75A—25 hp

088 = 88A—30 hp

2D1 = 2.1A—1 hp

3D4 = 3.4A—2 hp

5D6 = 5.6A—3 hp

7D6 = 7.6A—5 hp

011 = 11A—7.5 hp

014 = 14A—10 hp

021 = 21A—15 hp

027 = 27A—20 hp

034 = 34A—25 hp

040 = 40A—30 hp

052 = 52A—40 hp

065 = 65A—50 hp

077 = 77A—60 hp

096 = 96A—75 hp

230 Volts

4D2 = 4.2A—1 hp

6D8 = 6.8A—2 hp

9D6 = 9.6A—3 hp

016 = 16A—5 hp

022 = 22A—7.5 hp

028 = 28A—10 hp

042 = 42A—15 hp

054 = 54A—20 hp

068 = 68A—25 hp

080 = 80A—30 hp

Enclosure Style

3= IntelliPass NEMA Type 1

4= IntelliPass NEMA Type 12

5= IntelliPass NEMA Type 3R

A= IntelliDisconnect NEMA Type 1

B= IntelliDisconnect NEMA Type 12

C= IntelliDisconnect NEMA Type 3R

Braking/Application

N= No brake chopper

(low overload)

HMX 011 3 4 N A __________

Product

HMX = HVAC drive (VT)

(low overload)

Voltage

1= 208V

2= 230V

4= 480V

Software Series

A–Z

Keypad Options

None available

Build options alphabetically and numerically.

EMC Upgrade Option

EMC C2 Standard

IntelliDisconnect Options

L3 = Pilot lights (Power ON, RUN, Fault)

P3 = Fused drive isolation

PE = Output contactor

SA = Space heater w/transformer (Type 3R only)

Optional Communications in Slot D and E

C4 =LonWorks

IntelliPass Bypass Options

L4 = Pilot lights (Power ON, RUN, Fault, Bypass)

P3 = Fused drive isolation (can not be used with P6 or MI)

P6 = Third contactor drive isolation

(cannot be used with P3, IS or MI)

M1 = Manual bypass, includes isolation contactor and pilot

lights (not available with P3, L4, P6 or IS)

SA = Space heater w/transformer (Type 3R only)

K9 = Auxiliary contacts

IS = Isolation switch (cannot be used with P6 or MI)

Standard Onboard Communications

RS-485 Communications

BACnet MS/TP = Master slave/token protocol (Universal BACnet) RS-485

Modbus RTU RS-485, ASCII or RTU, remote terminal unit 32 nodes

N2 = Johnson Controls Metasys N2 network

Onboard Ethernet-Based Communications

(port left side of keypad)

BACnet/IP Ethernet industrial protocol

Modbus/TCP Transmission control protocol (Ethernet-based)

Extended I/O Options in Slot D and E

B1 = 6 x DI /DO, Each digital input can be individually

programmed as digital output

B2 = 1RO (NC/NO), 1RO (NO), 1 Thermistor

B4 = 1 x AI, 2 x AO (isolated)

B5 =3 x RO

B9 = 1RO (NO), 5 DI 42–240 Vac input

BF = Expander IO, 1 AO, 1 DO, 1 RO

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-143

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Adjustable Frequency Drives

H-Max Series Drives

Product Selection

H-Max Series IntelliPass NEMA Type 1—Two Contactor Bypass Standard

208 Vac

230 Vac

480 Vac

Notes

For Wiring Diagrams, see Page V6-T2-153.

For NEMA 12 or 3R enclosures, see Catalog Number Selection on Page V6-T2-142.

Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 12 products.

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.6HMX4D631NA

27.5HMX7D531NA

310.6HMX01131NA

5516.7HMX01731NA

7.5 24.2 HMX02531NA

10 30.8 HMX03131NA

61546.2HMX04731NA

20 59.4 HMX06031NA

72574.9HMX07531NA

30 88 HMX08831NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.2HMX4D232NA

26.8HMX6D832NA

39.6HMX9D632NA

5515.2HMX01632NA

7.5 22 HMX02232NA

10 28 HMX02832NA

61542HMX04232NA

20 54 HMX05432NA

72568HMX06832NA

30 80 HMX08032NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

412.1HMX2D134NA

23.4HMX3D434NA

35.6HMX5D634NA

57.6HMX7D634NA

7.5 11 HMX01134NA

51014HMX01434NA

15 21 HMX02134NA

20 27 HMX02734NA

62534HMX03434NA

30 40 HMX04034NA

40 52 HMX05234NA

75065HMX06534NA

60 77 HMX07734NA

75 96 HMX09634NA

HMX_

V6-T2-144 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

H-Max Series IntelliPass NEMA Type 12—Two Contactor Bypass Standard

208 Vac

230 Vac

480 Vac

Notes

For Wiring Diagrams, see Page V6-T2-153.

For NEMA 12 or 3R enclosures, see Catalog Number Selection on Page V6-T2-142.

Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 12 products.

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.6HMX4D641NA

27.5HMX7D541NA

310.6HMX01141NA

5516.7HMX01741NA

7.5 24.2 HMX02541NA

10 30.8 HMX03141NA

61546.2HMX04741NA

20 59.4 HMX06041NA

72574.9HMX07541NA

30 88 HMX08841NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.2HMX4D242NA

26.8HMX6D842NA

39.6HMX9D642NA

5515.2HMX01642NA

7.5 22 HMX02242NA

10 28 HMX02842NA

61542HMX04242NA

20 54 HMX05442NA

72568HMX06842NA

30 80 HMX08042NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

412.1HMX2D144NA

23.4HMX3D444NA

35.6HMX5D644NA

57.6HMX7D644NA

7.5 11 HMX01144NA

51014HMX01444NA

15 21 HMX02144NA

20 27 HMX02744NA

62534HMX03444NA

30 40 HMX04044NA

40 52 HMX05244NA

75065HMX06544NA

60 77 HMX07744NA

75 96 HMX09644NA

HMX_

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-145

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2.6

Adjustable Frequency Drives

H-Max Series Drives

H-Max Series IntelliPass NEMA Type 3R—Two Contactor Bypass Standard

208 Vac

230 Vac

480 Vac

Notes

For Wiring Diagrams, see Page V6-T2-153.

For NEMA 12 or 3R enclosures, see Catalog Number Selection on Page V6-T2-142.

Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 12 products.

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.6HMX4D651NA

27.5HMX7D551NA

310.6HMX01151NA

5516.7HMX01751NA

7.5 24.2 HMX02551NA

10 30.8 HMX03151NA

61546.2HMX04751NA

20 59.4 HMX06051NA

72574.9HMX07551NA

30 88 HMX08851NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.2HMX4D252NA

26.8HMX6D852NA

39.6HMX9D652NA

5515.2HMX01652NA

7.5 22 HMX02252NA

10 28 HMX02852NA

61542HMX04252NA

20 54 HMX05452NA

72568HMX06852NA

30 80 HMX08052NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

412.1HMX2D154NA

23.4HMX3D454NA

35.6HMX5D654NA

57.6HMX7D654NA

7.5 11 HMX01154NA

51014HMX01454NA

15 21 HMX02154NA

20 27 HMX02754NA

62534HMX03454NA

30 40 HMX04054NA

40 52 HMX05254NA

75065HMX06554NA

60 77 HMX07754NA

75 96 HMX09654NA

HMX_

V6-T2-146 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

H-Max Series IntelliDisconnect NEMA Type 1—Main Disconnect Standard

208 Vac

230 Vac

480 Vac

Notes

For Wiring Diagrams, see Page V6-T2-153.

For NEMA 12 or 3R enclosures, see Catalog Number Selection on Page V6-T2-142.

Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 12 products.

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.6HMX4D6A1NA

27.5HMX7D5A1NA

311HMX011A1NA

5517HMX017A1NA

7.5 25 HMX025A1NA

10 31 HMX031A1NA

61547HMX047A1NA

20 60 HMX060A1NA

72575HMX075A1NA

30 88 HMX088A1NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.2HMX4D2A2NA

26.8HMX6D8A2NA

39.6HMX9D6A2NA

5515.2HMX016A2NA

7.5 22 HMX022A2NA

10 28 HMX028A2NA

61542HMX042A2NA

20 54 HMX054A2NA

72568HMX068A2NA

30 80 HMX080A2NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

412.1HMX2D1A4NA

23.4HMX3D4A4NA

35.6HMX5D6A4NA

57.6HMX7D6A4NA

7.5 11 HMX011A4NA

51014HMX014A4NA

15 21 HMX021A4NA

20 27 HMX027A4NA

62534HMX034A4NA

30 40 HMX040A4NA

40 52 HMX052A4NA

75065HMX065A4NA

60 77 HMX077A4NA

75 96 HMX096A4NA

HMX_

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-147

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2.6

Adjustable Frequency Drives

H-Max Series Drives

H-Max Series IntelliDisconnect NEMA Type 12—Main Disconnect Standard

208 Vac

230 Vac

480 Vac

Notes

For Wiring Diagrams, see Page V6-T2-153.

For NEMA 12 or 3R enclosures, see Catalog Number Selection on Page V6-T2-142.

Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 12 products.

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.6HMX4D6B1NA

27.5HMX7D5B1NA

311HMX011B1NA

5517HMX017B1NA

7.5 25 HMX025B1NA

10 31 HMX031B1NA

61547HMX047B1NA

20 60 HMX060B1NA

72575HMX075B1NA

30 88 HMX088B1NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.2HMX4D2B2NA

26.8HMX6D8B2NA

39.6HMX9D6B2NA

5515.2HMX016B2NA

7.5 22 HMX022B2NA

10 28 HMX028B2NA

61542HMX042B2NA

20 54 HMX054B2NA

72568HMX068B2NA

30 80 HMX080B2NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

412.1HMX2D1B4NA

23.4HMX3D4B4NA

35.6HMX5D6B4NA

57.6HMX7D6B4NA

7.5 11 HMX011B4NA

51014HMX014B4NA

15 21 HMX021B4NA

20 27 HMX027B4NA

62534HMX034B4NA

30 40 HMX040B4NA

40 52 HMX052B4NA

75065HMX065B4NA

60 77 HMX077B4NA

75 96 HMX096B4NA

HMX_

V6-T2-148 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

H-Max Series IntelliDisconnect NEMA Type 3R—Main Disconnect Standard

208 Vac

230 Vac

480 Vac

Notes

For Wiring Diagrams, see Page V6-T2-153.

For NEMA 12 or 3R enclosures, see Catalog Number Selection on Page V6-T2-142.

Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 12 products.

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.6HMX4D6C1NA

27.5HMX7D5C1NA

311HMX011C1NA

5517HMX017C1NA

7.5 25 HMX025C1NA

10 31 HMX031C1NA

61547HMX047C1NA

20 60 HMX060C1NA

72575HMX075C1NA

30 88 HMX088C1NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

414.2HMX4D2C2NA

26.8HMX6D8C2NA

39.6HMX9D6C2NA

5515.2HMX016C2NA

7.5 22 HMX022C2NA

10 28 HMX028C2NA

61542HMX042C2NA

20 54 HMX054C2NA

72568HMX068C2NA

30 80 HMX080C2NA

FS

Frame Size Horsepower

Drive Rated

NEC Amps Catalog Number

412.1HMX2D1C4NA

23.4HMX3D4C4NA

35.6HMX5D6C4NA

57.6HMX7D6C4NA

7.5 11 HMX011C4NA

51014HMX014C4NA

15 21 HMX021C4NA

20 27 HMX027C4NA

62534HMX034C4NA

30 40 HMX040C4NA

40 52 HMX052C4NA

75065HMX065C4NA

60 77 HMX077C4NA

75 96 HMX096C4NA

HMX_

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-149

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Onboard Network Communications

Johnson Controls

Metasys N2

H-Max Series provides

communication between the

drive and a Johnson Controls

Metasys™ N2 network. With

this connection, the drive can

be controlled, monitored and

programmed from the

Metasys system. N2 can be

selected and programmed by

the drive keypad.

BACnet

H-Max Series provides

communication to BACnet

networks. Data transfer is

master-slave/token passing

(MS/TP) RS-485.

BACnet IP

100Base-T interface.

Modbus TCP

Ethernet based protocol.

Modbus RTU

H-Max Series provides

communication to Modbus

RTU RS-485 as a slave on a

Modbus network. Other

communication parameters

include an address range

from 1 to 247; a parity of

None, Odd or Even; and the

stop bit is 1.

.

H-Max Series Option Board Kits Available for Slots D and E

The H-Max Series drives can

accommodate a wide

selection of expander and

adapter option boards to

customize the drive for your

application needs. The drive’s

control unit is designed to

accept a total of two option

boards.

The H-Max Series factory-

installed standard board

configuration includes an

I/O board and a relay

output board.

Option Boards Mounted in Slots D and E

Option Kit Description

Option Kit

Catalog Number

6 x DI /DO, each digital input can be individually programmed as digital output XMX-IO-B1-A

1RO Form C (NO/NC), 1RO Form A (NO), 1 thermistor XMX-IO-B2-A

1 x AI, 2 x AO (isolated) XMX-IO-B4-A

3 x RO Form A (NO) XMX-IO-B5-A

1RO Form A (NO), 5DI 42–240 Vac input XMX-IO-B9-A

LonWorks XMX-COM-C4-A

1 x AO, 1 x DO, 1 x RO XMX-IO-BF-A

V6-T2-150 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Extended I/O Options in Slot D and E

Optional Communications in Slot D and E

IntelliDisconnect Options

IntelliPass Bypass Options

Standard Onboard Communications

Description

Suffix

Number

6 x DI /DO, Each digital input can be individually

programmed as digital output

B1

1RO (NC/NO), 1RO (NO), 1 Thermistor B2

1 x AI, 2 x AO (isolated) B4

3 x RO B5

1RO (NO), 5 DI 42–240 Vac input B9

Expander IO, 1 AO, 1 DO, 1 RO BF

Description

Suffix

Number

LonWorks C4

Description

Suffix

Number

Pilot lights (Power ON, RUN, Fault) L3

Fused drive isolation (cannot be used with PE) P3

Output contactor (cannot be used with P3) PE

Space heater w/transformer (Type 3R only) SA

Description

Suffix

Number

Pilot lights (Power ON, RUN, Fault) L4

Fused drive isolation (can not be used with P6) P3

Third contactor drive isolation (cannot be used with P3 or IS) P6

Manual bypass switch located on front door M1

Space heater w/transformer (Type 3R only) SA

Auxiliary contacts K9

Isolation switch IS

Description

Suffix

Number

RS-485 Communications

BACnet MS/TP = Master slave/token protocol (Universal BACnet) RS-485 BACnet

Modbus RTU RS-485, ASCII or RTU, remote terminal unit 32 nodes Modbus

Johnson Controls Metasys N2 network N2

Onboard Ethernet-Based Communications

(port left side of keypad)

BACnet/IP Ethernet industrial protocol BACnet

Modbus/TCP Transmission control protocol (Ethernet-based) Modbus

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-151

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Technical Data and Specifications

Primary Design Features

H-Max Series Drives

Description IntelliPass IntelliDisconnect Description IntelliPass IntelliDisconnect

CB MMP Standard Standard Isolation switch Optional N/A

2 contactor bypass Standard N/A Top entry (power) Standard Standard

Electrical interlock Standard N/A Bottom entry (power) Standard Standard

Third contactor (isolation) Optional N/A Output contactor Standard Optional

Description Specification

Input Ratings

Input voltage (Vin) 208, 230, 480 Vac, –10%/+10%

Input frequency (fin) 50/60 Hz (variation up to 47–66 Hz)

Connection to power Once per minute or less (typical operation)

Short-circuit withstand

rating

65 kAIC combination

Output Ratings

Output voltage 0 to Vin/Uin line voltage in

Continuous output current Ambient temperature max. 104°F (40°C)

IL overload 1.1 x IL (1 min./10 min.)

Overload current 110% (1 min./10 min.)

Initial output current 150% for two seconds

Output frequency 0 to 320 Hz

Frequency resolution 0.01 Hz

Control Characteristics

Control method Frequency control (V/f) open loop sensorless vector control

Switching frequency 1–310 amps; adjustable with parameter 2.6.9

FS4–FS7: default 6 kHz

Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy ±1%

Panel reference: Resolution 0.01 Hz

Field weakening point 8 to 320 Hz

Acceleration time 0.1 to 3000 seconds

Deceleration time 0.1 to 3000 seconds

Braking torque DC brake: 30% x Tn

Ambient Conditions

Ambient operating

temperature

FS4–FS7: 14°F (–10°C), no frost to 104°F (40°C)

(Drive can operate at 122°F (50°C)

Storage temperature –40° to 158°F (–40° to 70°C)

Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water

Air quality Chemical vapors: IEC 60721-3-3, unit in operation, Class 3C2;

Mechanical particles: IEC 60721-3-3, unit in operation, Class 3S2

Altitude 100% load capacity (no derating) up to 3280 ft (1000m);

1% derating for each 328 ft (100m) above 3280 ft (1000m);

max. 9842 ft (3000m); 380–480V

Vibration FS4–FS7: IEC 60068-2-6, 10–150 Hz

Displacement amplitude = 1 mm peak-to-peak from 10–15.8 Hz

Max. acceleration amplitude = 1G peak from 15.8–150 Hz

Shock FS4–FS7: IEC 60068-2-27, 15G peak acceleration at 11 ms

duration, 1/2-sine. ISTA 1A Certified

Enclosure class NEMA Type 1/IP21 or NEMA Type 12/IP54

(keypad required for IP54/Type 12)

Description Specification

Standards

EMC Immunity: Fulfills all EMC immunity requirements;

Emissions: EN 61800-3, LEVEL H (EMC C2)

Emissions EMC level dependent—

+EMC 2: EN61800-3 (2004) Category C2

Delivered with Class C2 EMC filtering as default.

Control Connections

Analog input voltage 0 to 10V, R = 200 kohms differential

Resolution 0.1%; Accuracy ±1%

DIP switch selection (voltage/current)

Analog input current 0(4) to 20 mA; Ri –250 ohms differential

Digital inputs (6) Positive or negative logic; 18 to 30 Vdc

Auxiliary voltage +24V ±10%, max. 250 mA

Output reference voltage +10V +3%, max. load 10 mA

Analog output 0–10V, 0(4) to 20 mA; RL max. 500 ohms;

Resolution 10 bit; Accuracy ±2%;

DIP switch selection (voltage/current)

Relay outputs 3 programmable, 2 Form C, 1 Form A relay outputs

Switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A

Hard wire jumper Between terminal 6 and 10 factory default

DIP switch setting default RS-485 = off

A01 = current

A12 = current

A11 = voltage

Protections

Overcurrent protection Yes

Overvoltage protection Yes

DC bus regulation anti-trip Yes (accelerates or decelerates the load)

Undervoltage protection Yes

Earth fault protection Yes (in case of earth fault in motor or motor cable,

only the frequency converter is protected)

Input phase supervision Yes (trips if any of the input phases are missing)

Motor phase supervision Yes (trips if any of the output phases are missing)

Overtemperature protection Yes

Motor overload protection Yes

Motor stall protection Yes

Motor underload protection Yes

Short-circuit protection Yes

Surge protection Yes (varistor input)

Conformed coated

(varnished) board

Yes (prevents corrosion)

V6-T2-152 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Wiring Diagrams

Control Input/Output, PID Application

Standards

●Digital inputs D1–D6, relay

out, analog in/out are freely

programmed

●The user can assign a

single input to multiple

functions

Includes

●Six digital input

●Two analog input

●One analog output

●Three relay output

●RS-485

●Ethernet

Reliability

●Pretested components

●Conformal coated

(varnished) boards

●40°C rated

●110% overload for one

minute

●Eaton Electrical Services &

Systems national network

of AF drive specialists

Slot A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

A

+10V

AI–1+

V

in

AI–2+

AI–2–

24V

out

GND

DIN1

DIN2

DIN3

24V

out

GND

DIN4

DIN5

DIN6

AO–1+

AO–1–

DATA-

Reference Output

Analog Input Voltage (Range 0–10 Vdc)

(can be programmed to current 4–20 mA)

Analog Output Common (Ground)

Analog Input Common

PI Setpoint or Feedback

Control Voltage Output (0.1A max.)

I/O Ground

START/STOP (Contact closed = start)

External Fault (Closed = fault)

Run Interlock Permissive IP Interlock

(Closed = OK)

DIN1–DIN6 Common

Control Voltage Output (0.1A max.)

I/O Ground

Fire Mode (Contact closed = re mode)

Force Bypass (Contact closed = bypass)

DIN1–DIN6 Common

Output Frequency (0–20 mA)

Analog Output Common (Ground)

RS-485 DATA-

Speed Select 0–100% (Preset speed)

U (T1)

V (T2)

W (T3)

R+

R-

L1

L2

L3

Three-Phase Input

Input

(Single-Phase not available)

Three-Phase

Output

DB

Chopper

Optional

Resistor

Terminal Factory Default Signal

Resistor

Analog Input Current (Range 4–20 mA)

(can be programmed to voltage 0–10 Vdc)

PI Setpoint or Feedback

BDATA+

RO1 Bypass Run

RO2 Drive Run

RO3 Fault

24 Vdc/8A

250 Vac/8A

125 Vdc/0.4A

Relay Board 1

Default Signal

21

22

23

24

25

26

32

33

Slot B

Analog

RS-485 DATA+

Factory

Jumper

COM

CMB

30

24 Vdc

in

Auxiliary Input Voltage

123456 78 91011

12 13 14 15 16 17 18 19 30 A B

RS-485

Data–

RS-485

Data+

24 Vdc

in

AO1–AO1+COM

DI1–6

DI6DI5DI4GND24 Vdc

out

DI2DI1GND24 Vdc

out

AI2–AI2+AI1–AI1++10

Vdc

COM

DI1–6

DI3

21

RO1

22 23 24 25 26 32 33

NC

RO1

COM

RO1

NO

RO2

NC

RO2

COM

RO2

NO

RO3

COM

RO3

NO

Slot D __________________

Slot E __________________

Terminal Block Layout

Factory Jumper

External Interlock

Circuit

Breaker

Optional

Motor

RJ-45 BACnet/IP Ethernet Industrial Protocol

Modbus/TCP Transmission Control Protocol (Ethernet Based)

5% DC Link

Reactor

Programmable BACnet,

Modbus, FLN, N2

ON

CURRENT

CURRENT

CURRENT

RS485

AO1

AI2

AI1

OFF

VOLTAGE

VOLTAGE

VOLTAGE

Tes t

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-153

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2.6

Adjustable Frequency Drives

H-Max Series Drives

H-Max Series IntelliPass H-Max Series IntelliDisconnect Power Wiring

Bypass

Incoming Power

L1 L2 L3

Circuit

Breaker

L1

To Drive Input

To Drive Output

U(T1)

L2 L3

Output

Contactor

V(T2)W(T3)

Motor

Bypass

Contactor

Overload

Relay

U(T1)

V(T2)

W(T3)

Optional Fuse

or

Drive Input

Contactor

Incoming Power

L1 L2 L3

Circuit

Breaker

Optional Fuse

To Drive Input

To Drive Output

Motor

U(T1)

V(T2)

W(T3)

U(T1)

Optional

Output

Contactor

V(T2)W(T3)

V6-T2-154 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Dimensions

Approximate Dimensions in Inches (mm)

H-Max Series IntelliPass and IntelliDisconnect Drives

Consult factory or use manual for final dimensions.

Note: C distance is spacing required to mount multiple drives.

Frame

Size Voltage Horsepower (IL)H1H2H3H4C W1W2W3D1D2

Weight in

Lbs (kg)

FS4 208 1–3 30.00

(762.0)

29.41

(747.1)

0.25

(6.35)

31.00

(787.4)

3.00

(76.2)

7.88

(200.2)

6.25

(158.8)

0.75

(19.1)

12.49

(317.2)

10.36

(263.1)

45 (20.41)

230 1–3

480 1–7.5

FS5 208 5–10 37.00

(939.8)

36.72

(932.7)

0.25

(6.35)

38.31

(973.0)

3.00

(76.2)

9.60

(243.8)

7.97

(202.4)

0.75

(19.1)

15.35

(390.0)

13.22

(335.8)

57.5 (26.10)

230 5–10

480 10–20

FS6 208 15–20 45.45

(1154.4)

44.81

(1138.2)

0.25

(6.35)

46.4

(1178.6)

4.00

(101.6)

11.44

(290.6)

9.75

(247.6)

0.75

(19.1)

15.80

(401.3)

13.67

(347.2)

98.0 (44.45)

230 15–20

480 25–40

FS7 208 25–30 58.51

(1486.2)

57.87

(1470.0)

0.25

(6.35)

59.46

(1510.3)

5.00

(127.0)

14.52

(368.8)

12.83

(325.9)

0.75

(19.1)

15.68

(398.3)

13.72

(348.5)

165.0 (74.84)

230 25–30

480 50–75

C

H1

W2 W3

H2

W1 H3

D1

D2

H4

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-155

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Approximate Dimensions in Inches (mm)

Enclosure Box A NEMA Type 3R

Voltage

AC

hp

(IL) H H1 H2 H3 W W1 W2 W3 D D1 D2

Approx.

Weight

Lbs (kg)

Approx.

Shipping Weight

Lbs (kg)

Three-Phase

208V 1–10 33.00

(838.2)

31.36

(796.5)

29.67

(753.6)

25.35

(643.9)

21.05

(534.7)

16.92

(429.8)

15.30

(388.6)

2.07

(52.6)

17.24

(437.9)

16.26

(413.0)

3.31

(84.1)

170 (77) 215 (98)

230V 1–10

480V 1–20

H3H2H1

H

W2

W1 D2

W

3 D1

DW

0.44 (11.2)

Mounting

Holes

(4 Places)

V6-T2-156 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Approximate Dimensions in Inches (mm)

Enclosure Box B NEMA Type 3R

Voltage

AC

hp

(IL) H H1 H2 H3 W W1 W2 W3 D D1 D2

Approx.

Weight

Lbs (kg)

Approx.

Shipping Weight

Lbs (kg)

Three-Phase

208V 15 46.09

(1170.7)

44.45

(1129.0)

42.77

(1086.4)

36.35

(923.3)

26.31

(668.3)

20.92

(531.4)

19.30

(490.2)

2.69

(68.3)

17.74

(450.6)

16.76

(425.7)

3.31

(84.1)

235 (107) 290 (132)

230V 15

480V 25–40

H3

H2

H1 H

W2

W1 D2

W

3D1

DW

0.44 (11.2)

Mounting

Holes

(4 Places)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-157

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2.6

Adjustable Frequency Drives

H-Max Series Drives

Approximate Dimensions in Inches (mm)

Enclosure Box C NEMA Type 3R

Note

1Consult factory.

Voltage

AC

hp

(IL) H H1 H2 H3 W W1 W2 W3 D D1 D2

Approx.

Weight

Lbs (kg)

Three-Phase

208 20–30 58.09

(1475.5)

56.45

(1433.8)

54.77

(1391.2)

48.35

(1228.1)

37.73

(958.3)

30.92

(785.4)

29.30

(744.2)

3.34

(84.8)

17.74

(450.6)

16.77

(426.0)

3.31

(84.1)

1

230 20–30

480 50–75

0.44 (11.2)

Mounting Holes

(4 Places)

H3 H

H2

H1

W2

W1 W3 D2 D1

WD

H3

H2

D2

D1

W1

W2

W

D

0.44 (11.2)

Mounting Holes

(4 Places)

V6-T2-158 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

SPX9000 Drives

Contents

Description Page

SPX9000 Drives

Features and Benefits . . . . . . . . . . . . . . . . . . . V6-T2-159

Standards and Certifications . . . . . . . . . . . . . . V6-T2-159

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-160

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-161

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-166

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-167

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . V6-T2-174

Technical Data and Specifications . . . . . . . . . . V6-T2-183

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-184

Product Description

The SPX9000 Series

Adjustable Frequency Drives

from Eaton’s Electrical Sector

are specifically designed

for high performance

applications. Equipped with

high processing power, the

SPX9000 can use information

from an encoder or a resolver

in order to provide very

precise motor control.

Sensorless vector and simple

frequency control are also

supported. Typical

applications requiring high

performance are: master-

slave drives, positioning

applications, winder tension

control and synchronization.

The core of the SPX9000

is a fast microprocessor,

providing high dynamic

performance for applications

where good motor handling

and reliability are required.

It can be used both in open

loop applications as well

as in applications requiring

encoder feedback.

The SPX9000 supports fast

drive-to-drive communication.

It also offers an integrated

data logger functionality for

analysis of dynamic events

without the need of additional

hardware. Simultaneous fast

monitoring of several drives

can be done by using the

9000Xdrive tool and CAN

communication. In

applications where reliability

and quality are essential for

high-performance, the

SPX9000 is the logical choice.

The Eaton family of drives

includes DA1, DC1, H-Max,

M-Max, SVX9000 and

SPX9000. 9000X Series drive

ratings are rated for either

high overload (IH) or low

overload (IL). IL indicates

110% overload capacity for

1 minute out of 10 minutes.

IH indicates 150% overload

capacity for 1 minute out of

10 minutes.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-159

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Features and Benefits

●Speed error <0.01%,

depending on the encoder

●Incremental or absolute

encoder support

●Encoder voltages of 5V

(RS-422), 15V or 24V,

depending on the option

card

●Full torque control at all

speeds, including zero

●Torque accuracy <2%;

<5% down to zero speed

●Starting torque >200%,

depending on motor and

drive sizing

●Integrated datalogger for

system analysis

●Fast multiple drive

monitoring with PC

●Full capability for master/

slave configurations

●High-speed bus (12 Mbit/s)

for fast inter-drive

communication

●High-speed applications

(up to 7200 Hz) possible

●Robust design—proven

500,000 hours MTBF

●Integrated 3% line reactors

standard on drives from

FR4 through FR9

●Line reactor is included but

is separated from chassis

●EMI/RFI Filters H standard

up to 200 hp IH 480V,

100 hp IH 230V

●Simplified operating menu

allows for typical

programming changes,

while programming mode

provides control of

everything

●Quick Start Wizard built

into the programming of

the drive ensures a smooth

start-up

●Keypad can display up to

three monitored

parameters simultaneously

●LOCAL/REMOTE operation

from keypad

●Copy/paste function allows

transfer of parameter

settings from one drive to

the next

●Standard NEMA Type 12/

IP54 keypad on all drives

●Hand-held auxiliary 240

power supply allows

programming/monitoring

of control module without

applying full power to the

drive

●The SPX can be flexibly

adapted to a variety of

needs using our pre-

installed “Seven in One”

precision application

programs consisting of:

●Basic

●Standard

●Local/remote

●Multi-step speed control

●PID control

●Multi-purpose control

●Pump and fan control

with auto change

●Additional I/O and

communication cards

provide plug and play

functionality

●I/O connections with

simple quick connection

terminals

●Control logic can be

powered from an external

auxiliary control panel,

internal drive functions and

fieldbus if necessary

●Brake chopper standard

from: 1–30 hp/380–500V

3/4–15 hp/208–230V

●NEMA Type 1/IP21

enclosures available Frame

Sizes FR4–FR11, NEMA

Type 12/IP54 enclosures

available Frame Sizes FR4–

FR10 (FR10 and FR11

freestanding drives)

●Open chassis FR10 and

greater

●Standard option board

configuration includes an

A9 I/O board and an A2

relay output board installed

in slots A and B

Standards and Certifications

Product

●IEC 61800-2

Safety

●UL 508C

EMC (at default settings)

●Immunity: Fulfills all EMC

immunity requirements;

Emissions: EN 61800-3,

LEVEL H

●UL Listed

●CE

V6-T2-160 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Catalog Number Selection

SPX9000 Adjustable Frequency Drives

Notes

1All 230V drives and 480V drives up to 200 hp (

I

H

) are only available with input option 1 (EMC level H). 480V drives 250 hp (

I

H

) or larger are

available with input option 2 (EMC level N). 575V drives 200 hp (

I

H

) or larger are available with input option 2. 575V drives up to 150 hp (

I

H

)

are available with input option 4 (EMC level L). 480V and 690V freestanding drives are available with input option 4 (EMC level L).

2480V drives up to 30 hp (

I

H

) are only available with brake chopper option B. 480V drives 40 hp (

I

H

) or larger come standard with brake

chopper option N. 230V drives up to 15 hp (

I

H

) are only available with brake chopper option B. 230V drives 20 hp and larger come standard

with brake chopper option N. All 575V drives come standard without brake chopper option (N). N = No brake chopper.

3480V drives 250–350 hp (

I

H

) and 690V drives 200–300 hp (

I

H

) are available with enclosure style 0 (chassis). 480V and 690V FR10

freestanding drives are available with 1 (NEMA Type 1/IP21) or 2 (NEMA Type 12/IP54). FR11 freestanding drives are only available with

enclosure style 1 (NEMA Type 1/IP21).

4Factory promise delivery. Consult sales office for availability.

Keypad

A = Alphanumeric

Board Modifications

1 = Standard boards

2 = Conformal (varnished) coating 4

Brake Chopper Options 2

N = No brake chopper circuit

B = Internal brake chopper circuit

Input Options 1

1 = Three-phase, EMC H

2 = Three-phase, EMC N

4 = Three-phase, EMC L

Options

Options appear in alphabetical order.

Extended I/O Card Options

A3 = 2 RO, Therm

A4 = Encoder low volt +5V/15V24V

A5 = Encoder high volt +15V/24V

A7 = Double Encoder

A8 = 6 DI, 1 DO, 2 AI, 1AO

AE = 3 DI (Encoder 10–24V), Out +15V/+24V 2 DO (pulse + direction)

B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc

B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm

B4 = 1 AI (mA isolated), 2 AO (mA isolated), 1 ext +24 Vdc/EXT + 24 Vdc

B5 = 3 RO (NO)

B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100

B9 = 1 RO (NO), 5 DI 42–240 Vac input

BB = SPI, absolute encoder

Communication Cards

CA = Johnson Controls N2

CI = Modbus TCP

CJ = BACnet

CQ = EtherNet/IP

C2 = Modbus

C3 = PROFIBUS DP

C4 = LonWorks

C5 = PROFIBUS DP (D9 connector)

C6 = CANopen (slave)

C7 = DeviceNet

C8 = Modbus (D9 type connector)

D1 = Adapter—SPX only

D2 = Adapter—SPX only

D3 = RS-232 with D9 connection

Product Family

SPX = Open drives

Horsepower Rating

F07 =3/4

001 =1

F15 =1-1/2

002 =2

003 =3

004 =5 (I

L)

005 =5

006 = 7-1/2 (IL)

007 =7-1/2

010 =10

015 =15

020 =20

025 =25

030 =30

040 =40

050 =50

060 =60

075 =75

100 =100

125 =125

150 =150

250 =250

300 =300

350 =350

400 =400

500 =500

550 =550

600 =600

650 =650

700 =700

800 =800

900 =900

H10 = 1000

H12 = 1200

H13 = 1350

H15 = 1500

H16 = 1600

H20 = 2000

AFD Software Series

A = Standard software

Enclosure 3

0 = Chassis

1 = NEMA Type 1/IP21

2 = NEMA Type 12/IP54

Voltage Rating

2 = 230V (208–240)

4 = 480V (380–500)

5 = 575V (525–690)

SPX 010 A 1 –4A 1 B 1 ______

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-161

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Product Selection

230V Drives

208–240V, NEMA Type 1/IP21 Drives

208–240V, NEMA Type 12/IP54 Drives

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR4 3/4 3.7 1 4.8 SPXF07A1-2A1B1

1 4.8 1-1/2 6.6 SPX001A1-2A1B1

1-1/2 6.6 2 7.8 SPXF15A1-2A1B1

27.8 311 SPX002A1-2A1B1

311 —12.5 SPX003A1-2A1B1

FR5 — 12.5 5 17.5 SPX004A1-2A1B1

517.5 7-1/225 SPX005A1-2A1B1

7-1/2 25 10 31 SPX007A1-2A1B1

FR61031 1548 SPX010A1-2A1B1

15 48 20 61 SPX015A1-2A1B1

FR72061 2575 SPX020A1-2A1N1

25 75 30 88 SPX025A1-2A1N1

30 88 40 114 SPX030A1-2A1N1

FR8 40 114 50 140 SPX040A1-2A1N1

50 140 60 170 SPX050A1-2A1N1

60 170 75 205 SPX060A1-2A1N1

FR9 75 205 100 261 SPX075A1-2A1N1

100 261 — — SPX100A1-2A1N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR4 3/4 3.7 1 4.8 SPXF07A2-2A1B1

1 4.8 1-1/2 6.6 SPX001A2-2A1B1

1-1/2 6.6 2 7.8 SPXF15A2-2A1B1

27.8 311 SPX002A2-2A1B1

311 —12.5 SPX003A2-2A1B1

FR5 — 12.5 5 17.5 SPX004A2-2A1B1

517.5 7-1/225 SPX005A2-2A1B1

7-1/2 25 10 31 SPX007A2-2A1B1

FR61031 1548 SPX010A2-2A1B1

15 48 20 61 SPX015A2-2A1B1

FR72061 2575 SPX020A2-2A1N1

25 75 30 88 SPX025A2-2A1N1

30 88 40 114 SPX030A2-2A1N1

FR8 40 114 50 140 SPX040A2-2A1N1

50 140 60 170 SPX050A2-2A1N1

60 170 75 205 SPX060A2-2A1N1

FR9 75 205 100 261 SPX075A2-2A1N1

100 261 — — SPX100A2-2A1N1

SPX9000 Open Drives

V6-T2-162 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

480V Drives

380–500V, NEMA Type 1/IP21 Drives

380–500V, NEMA Type 1/IP21 Freestanding Drives

Note

Integrated fuses as standard. Limited option selection available; 115V transformer (KB), light kit (L1), HOA (K4),

speed potentiometer w/HOA (K2), Disconnect switch (P2). See Freestanding Option selection on Page V6-T2-173.

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR4 1 2.2 1-1/2 3.3 SPX001A1-4A1B1

1-1/2 3.3 2 4.3 SPXF15A1-4A1B1

24.3 35.6 SPX002A1-4A1B1

35.6 57.6 SPX003A1-4A1B1

5 7.6 — 9 SPX005A1-4A1B1

— 9 7-1/2 12 SPX006A1-4A1B1

FR5 7-1/2 12 10 16 SPX007A1-4A1B1

10 16 15 23 SPX010A1-4A1B1

15 23 20 31 SPX015A1-4A1B1

FR62031 2538 SPX020A1-4A1B1

25 38 30 46 SPX025A1-4A1B1

30 46 40 61 SPX030A1-4A1B1

FR74061 5072 SPX040A1-4A1N1

50 72 60 87 SPX050A1-4A1N1

60 87 75 105 SPX060A1-4A1N1

FR8 75 105 100 140 SPX075A1-4A1N1

100 140 125 170 SPX100A1-4A1N1

125 170 150 205 SPX125A1-4A1N1

FR9 150 205 200 261 SPX150A1-4A1N1

200 245 250 300 SPX200A1-4A1N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR10 250 330 300 385 SPX250A1-4A4N1

300 385 350 460 SPX300A1-4A4N1

350 460 400 520 SPX350A1-4A4N1

FR11 400 520 500 590 SPX400A1-4A4N1

500 590 550 650 SPX500A1-4A4N1

550 650 600 730 SPX550A1-4A4N1

SPX9000 Open Drives

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-163

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2.7

Adjustable Frequency Drives

SPX9000 Drives

380–500V, NEMA Type 12/IP54 Drives

380–500V, NEMA Type 12/IP54 Freestanding Drives

380–500V, Open Chassis Drives

Notes

Integrated fuses as standard. Limited option selection available; 115V transformer (KB), light kit (L1), HOA (K4),

speed potentiometer w/HOA (K2), disconnect switch (P2). See Freestanding Option selection on Page V6-T2-173.

1 FR10–FR14 includes 3% line reactor, but it is not integral to chassis.

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR4 1 2.2 1-1/2 3.3 SPX001A2-4A1B1

1-1/2 3.3 2 4.3 SPXF15A2-4A1B1

24.3 35.6 SPX002A2-4A1B1

35.6 57.6 SPX003A2-4A1B1

5 7.6 — 9 SPX005A2-4A1B1

— 9 7-1/2 12 SPX006A2-4A1B1

FR5 7-1/2 12 10 16 SPX007A2-4A1B1

10 16 15 23 SPX010A2-4A1B1

15 23 20 31 SPX015A2-4A1B1

FR62031 2538 SPX020A2-4A1B1

25 38 30 46 SPX025A2-4A1B1

30 46 40 61 SPX030A2-4A1B1

FR74061 5072 SPX040A2-4A1N1

50 72 60 87 SPX050A2-4A1N1

60 87 75 105 SPX060A2-4A1N1

FR8 75 105 100 140 SPX075A2-4A2N1

100 140 125 170 SPX100A2-4A1N1

125 170 150 205 SPX125A2-4A1N1

FR9 150 205 200 261 SPX150A2-4A1N1

200 245 250 300 SPX200A2-4A1N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR10 250 330 300 385 SPX250A2-4A4N1

300 385 350 460 SPX300A2-4A4N1

350 460 400 520 SPX350A2-4A4N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR10 250 330 300 385 SPX250A0-4A2N1

300 385 — 460 SPX300A0-4A2N1

350 460 400 520 SPX350A0-4A2N1

FR11 400 520 500 590 SPX400A0-4A2N1

500 590 — 650 SPX500A0-4A2N1

— 650 600 730 SPX550A0-4A2N1

FR12 600 730 — 820 SPX600A0-4A2N1

— 820 700 920 SPX650A0-4A2N1

700 920 800 1030 SPX700A0-4A2N1

FR13 800 1030 900 1150 SPX800A0-4A2N1

900 1150 1000 1300 SPX900A0-4A2N1

1000 1300 1200 1450 SPXH10A0-4A2N1

FR14 1200 1600 1500 1770 SPXH12A0-4A2N1

1600 1940 1800 2150 SPXH16A0-4A2N1

SPX9000 Open Drives

V6-T2-164 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

575V Drives

525–690V, NEMA Type 1/IP21 Drives

525–690V, NEMA Type 1/IP21 Freestanding Drives

Note

Integrated fuses as standard. Limited option selection available; 115V transformer (KB), light kit (L1), HOA (K4),

speed potentiometer w/HOA (K2), disconnect switch (P2). See Freestanding Option selection on Page V6-T2-173.

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR6 2 3.3 3 4.5 SPX002A1-5A4N1

34.5 —5.5 SPX003A1-5A4N1

—5.5 5 7.5 SPX004A1-5A4N1

5 7.5 7-1/2 10 SPX005A1-5A4N1

7-1/2 10 10 13.5 SPX007A1-5A4N1

10 13.5 15 18 SPX010A1-5A4N1

15 18 20 22 SPX015A1-5A4N1

20 22 25 27 SPX020A1-5A4N1

25 27 30 34 SPX025A1-5A4N1

FR73034 4041 SPX030A1-5A4N1

40 41 50 52 SPX040A1-5A4N1

FR85052 6062 SPX050A1-5A4N1

60 62 75 80 SPX060A1-5A4N1

75 80 100 100 SPX075A1-5A4N1

FR9 100 100 125 125 SPX100A1-5A4N1

125 125 150 144 SPX125A1-5A4N1

150 144 — 170 SPX150A1-5A4N1

— 170 200 208 SPX175A1-5A4N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR10 200 208 250 261 SPX200A1-5A4N1

250 261 300 325 SPX250A1-5A4N1

300 325 400 385 SPX300A1-5A4N1

FR11 400 385 450 460 SPX400A1-5A4N1

450 460 500 502 SPX450A1-5A4N1

500 502 550 590 SPX500A1-5A4N1

SPX9000 Open Drives

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-165

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Adjustable Frequency Drives

SPX9000 Drives

525–690V, NEMA Type 12/IP54 Drives

525–690V, NEMA Type 12/IP54 Freestanding Drives

525–690V, Open Chassis Drives

Notes

Integrated fuses as standard. Limited option selection available; 115V transformer (KB), light kit (L1), HOA (K4),

speed potentiometer w/HOA (K2), disconnect switch (P2). See Freestanding Option selection on Page V6-T2-173.

1 FR10–FR14 includes 3% line reactor, but it is not integral to chassis.

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR6 2 3.3 3 4.5 SPX002A2-5A4N1

34.5 —5.5 SPX003A2-5A4N1

—5.5 5 7.5 SPX004A2-5A4N1

5 7.5 7-1/2 10 SPX005A2-5A4N1

7-1/2 10 10 13.5 SPX007A2-5A4N1

10 13.5 15 18 SPX010A2-5A4N1

15 18 20 22 SPX015A2-5A4N1

20 22 25 27 SPX020A2-5A4N1

25 27 30 34 SPX025A2-5A4N1

FR73034 4041 SPX030A2-5A4N1

40 41 50 52 SPX040A2-5A4N1

FR85052 6062 SPX050A2-5A4N1

60 62 75 80 SPX060A2-5A4N1

75 80 100 100 SPX075A2-5A4N1

FR9 100 100 125 125 SPX100A2-5A4N1

125 125 150 144 SPX125A2-5A4N1

150 144 — 170 SPX150A2-5A4N1

— 170 200 208 SPX175A2-5A4N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR10 200 208 250 261 SPX200A2-5A4N1

250 261 300 325 SPX250A2-5A4N1

300 325 400 385 SPX300A2-5A4N1

Frame

Size hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number

FR10 200 208 250 261 SPX200A0-5A2N1

250 261 300 325 SPX250A0-5A2N1

300 325 400 385 SPX300A0-5A2N1

FR11 400 385 450 460 SPX400A0-5A2N1

450 460 500 502 SPX450A0-5A2N1

500 502 — 590 SPX500A0-5A2N1

FR12 — 590 600 650 SPX550A0-5A2N1

600 650 700 750 SPX600A0-5A2N1

700 750 800 820 SPX700A0-5A2N1

FR13 800 820 900 920 SPX800A0-5A2N1

900 920 1000 1030 SPX900A0-5A2N1

1000 1030 1250 1180 SPXH10A0-5A2N1

FR14 1350 1300 1500 1500 SPXH13A0-5A2N1

1500 1500 2000 1900 SPXH15A0-5A2N1

2000 1900 2300 2250 SPXH20A0-5A2N1

SPX9000 Open Drives

V6-T2-166 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Accessories

Demo Drive and Power Supply

Demo Drive and Power Supply

NEMA Type 12/IP54 Conversion Kit

The NEMA Type 12/IP54 kit

option is used to convert a

NEMA Type 1/IP21 to a

NEMA Type 12/IP54 drive.

The NEMA Type 12/IP54

kit consists of a metal

drive shroud, fan kit for

some frames, adaptor plate

and plugs.

NEMA Type 12/IP54 Conversion Kit

Flange Kits

Flange Kit NEMA Type

12/IP54

The flange kit is utilized when

the power section is mounted

through the back panel of an

enclosure. Includes flange

mount brackets and NEMA

Type 12/IP54 fan

components. Metal shroud

not included.

Flange kits for NEMA Type

12/IP54 enclosure drive rating

are determined by rating of

drive.

Flange Kit NEMA Type 12/

IP54— Frames 4, 5 and 6 1

Flange Kit NEMA Type 12/

IP54—Frames 4–9

Note

1For installation of an SPX9000 NEMA Type 1/IP21 drive into a NEMA Type 12/IP54 oversized enclosure.

Description Catalog Number

9000X demo drive 9000XDEMO

Approximate Dimensions in Inches (mm) Approximate

Weight Lb (kg)Frame Size Delivery Code Length Width Height Catalog Number

FR4 W 13 (330) 7 (178) 4 (102) 4 (1.8) OPTN12FR4

FR5 16 (406) 8 (203) 7 (178) 5 (2.3) OPTN12FR5

FR6 21 (533) 10 (254) 5 (127) 7 (3.2) OPTN12FR6

Frame

Size

Delivery

Code

Catalog

Number

FR4 W OPTTHRFR4

FR5 OPTTHRFR5

FR6 OPTTHRFR6

Frame

Size

Delivery

Code

Catalog

Number

FR4 FP OPTTHR4

FR5 OPTTHR5

FR6 OPTTHR6

FR7 OPTTHR7

FR8 OPTTHR8

FR9 OPTTHR9

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-167

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Options

9000X Series Option Board Kits

The 9000X Series drives can accommodate a wide selection of expander and adapter option boards

to customize the drive for your application needs. The drive’s control unit is designed to accept a

total of five option boards.

The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A2

relay output board, which are installed in slots A and B.

Option Board Kits

Notes

1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output

2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.

3 OPTC2 is a multi-protocol option card.

Option Kit Description 1

Allowed Slot

Locations 2

Field

Installed

Factory

Installed SVX Ready Programs

Catalog

Number

Option

Designator Basic

Local/

Remote Standard MSS PID Multi-P. PFC

Standard I/O Cards

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/EXT +24 Vdc

AOPTA9 — ■ ■ ■ ■■■ ■

2 RO (NC-NO) B OPTA2 — ■ ■ ■ ■■■ ■

Extended I/O Cards

2 RO, therm B OPTA3 A3 —■ ■ ■■■ ■

Encoder low volt +5V/15V/24V C OPTA4 A4 —■ ■ ■■■ ■

Encoder high volt +15V/24V C OPTA5 A5 —■ ■ ■■■ ■

Double encoder—SPX only C OPTA7 A7 ■ ■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1 AO A OPTA8 A8 —■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/EXT +24 Vdc

AOPTA1 — ■ ■ ■ ■■■ ■

3 DI (encoder 10–24V), out +15V/+24V,

2 DO (pulse+direction)—SPX only

COPTAE AE ■ ■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/EXT +24 Vdc

AOPTAFA1 — ■ ■ ■ ■■■ ■

6 DI, 1 ext +24 Vdc/EXT +24 Vdc B, C, D, E OPTB1 B1 —— — ——

■■

1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 —— — ——

■■

1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT +24 Vdc

B, C, D, E OPTB4 B4 —■ ■ ■■■ ■

3 RO (NO) B, C, D, E OPTB5 B5 —— — ——

■■

1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 — — — ——— —

1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 —— — ——

■■

SPI, absolute encoder C OPTBB BB — — — ——— —

Communication Cards

Modbus 3D, E OPTC2 C2 ■ ■ ■ ■■■ ■

Johnson Controls N2 3D, E OPTC2 CA — — — ——— —

Modbus TCP D, E OPTCI CI ■ ■ ■ ■■■ ■

BACnet D, E OPTCJ C4 ■ ■ ■ ■■■ ■

EtherNet/IP D, E OPTCQ CQ ■ ■ ■ ■■■ ■

PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■■■ ■

LonWorks D, E OPTC4 C4 ■ ■ ■ ■■■ ■

PROFIBUS DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■■■ ■

CANopen (slave) D, E OPTC6 C6 ■ ■ ■ ■■■ ■

DeviceNet D, E OPTC7 C7 ■ ■ ■ ■■■ ■

Modbus (D9 type connector) D, E OPTC8 C8 ■ ■ ■ ■■■ ■

Adapter—SPX only D, E OPTD1 D1 ■ ■ ■ ■■■ ■

Adapter—SPX only D, E OPTD2 D2 ■ ■ ■ ■■■ ■

RS-232 with D9 connection D, E OPTD3 D3 ■ ■ ■ ■■■ ■

Option Boards

ABCDE

V6-T2-168 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

Modbus RTU Network

Communications

The Modbus Network Card

OPTC2 is used for connecting

the 9000X Drive as a slave on

a Modbus network. The

interface is connected by a

9-pin DSUB connector

(female) and the baud rate

ranges from 300 to 19200

baud. Other communication

parameters include an

address range from 1 to 247;

a parity of None, Odd or

Even; and the stop bit is 1.

PROFIBUS Network

Communications

The PROFIBUS Network Card

OPTC3 is used for connecting

the 9000X Drive as a slave

on a PROFIBUS-DP network.

The interface is connected

by a 9-pin DSUB connector

(female). The baud rates

range from 9.6K baud to 12M

baud, and the addresses

range from 1 to 127.

LonWorks Network

Communications

The LonWorks Network Card

OPTC4 is used for connecting

the 9000X Drive on a

LonWorks network. This

interface uses Standard

Network Variable Types

(SNVT) as data types. The

channel connection is

achieved using a FTT-10A

Free Topology transceiver

via a single twisted transfer

cable. The communication

speed with LonWorks is

78 kBits/s.

CANopen (Slave)

Communications

The CANopen (Slave)

Network Card OPTC6 is used

for connecting the 9000X

Drive to a host system.

According to ISO11898

standard cables to be chosen

for CAN bus should have a

nominal impedance of 120

ohms, and specific line delay

of nominal 5 nS/m. 120 ohms

line termination resistors

required for installation.

DeviceNet Network

Communications

The DeviceNet Network Card

OPTC7 is used for connecting

the 9000X Drive on a

DeviceNet Network. It

includes a 5.08 mm pluggable

connector. Transfer method

is via CAN using a two-wire

twisted shielded cable with

two-wire bus power cable

and drain. The baud rates

used for communication

include 125K baud, 250K

baud and 500K baud.

Johnson Controls Metasys N2

Network Communications

The OPTC2 fieldbus board

provides communication

between the 9000X Drive and

a Johnson Controls

Metasys™ N2 network. With

this connection, the drive can

be controlled, monitored and

programmed from the

Metasys system. The N2

fieldbus is available as a

factory installed option and as

a field installable kit.

Modbus/TCP Network

Communications

The Modbus/TCP Network

Card OPTCI is used for

connecting the 9000X Drive

to Ethernet networks utilizing

Modbus protocol. It includes

an RJ-45 pluggable connector.

This interface provides a

selection of standard and

custom register values to

communicate drive parameters.

The board supports 10 Mbps

and 100 Mbps communication

speeds. The IP address of the

board is configurable over

Ethernet using a supplied

software tool.

BACnet Network

Communications

The BACnet Network Card

OPTCJ is used for connecting

the 9000X Drive to BACnet

networks. It includes a

5.08 mm pluggable connector.

Data transfer is Master-Slave/

Token Passing (MS/TP)

RS-485. This interface uses

a collection of 30 Binary Value

Objects (BVOs) and 35 Analog

Value Objects (AVOs) to

communicate drive parameters.

The card supports 9.6, 19.2

and 38.4 Kbaud communication

speeds and supports network

addresses 1–127.

EtherNet/IP Network

Communications

The EtherNet/IP Network

Card OPTCK is used for

connecting the 9000X Drive

to Ethernet/Industrial Protocol

networks. It includes an

RJ-45 pluggable connector.

The interface uses CIP

objects to communicate drive

parameters (CIP is “Common

Industrial Protocol”, the same

protocol used by DeviceNet).

The board supports 10 Mbps

and 100 Mbps communication

speeds. The IP address of the

board is configurable by Static,

BOOTP and DHCP methods.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-169

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Adjustable Frequency Drives

SPX9000 Drives

Control Panel Options

Factory Options

Miscellaneous Options

Factory Installed Field Installed

Description Option Code

NEMA Type 1/IP21

Catalog Number

Local/Remote Keypad SVX9000 Control Panel—This option is standard on all drives and

consists of an RS-232 connection, backlit alphanumeric LCD display with nine indicators for the

RUN status and two indicators for the control source. The nine pushbuttons on the panel are used

for panel programming and monitoring of all SVX9000 parameters. The panel is detachable and

isolated from the input line potential. Include LOC/REM key to choose control location.

A KEYPAD-LOC/REM

Keypad Remote Mounting Kit—This option is used to remote mount the SVX9000 keypad. The

footprint is compatible to the SV9000 remote mount kit. Includes 10 ft cable, keypad holder and

mounting hardware.

— OPTRMT-KIT-9000X

Keypad Blank—9000X Series select keypad for use with special and custom applications. — KEYPAD-BLANK

Description Catalog Number

9000XDrive—A PC-based tool for controlling and monitoring of the SVX9000. Features include: loading parameters that

can be saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text

form, and real-time display. To avoid damage to the drive or computer, SVDrivecable must be used.

9000XDRIVE

SVDrivecable—6 ft (1.8m) RS-232 cable (22 gauge) with a 7-pin connector on each end. Should be used in conjunction

with the 9000XDrive option to avoid damage to the SVX9000 or computer. The same cable can be used for downloading

specialized applications to the drive.

SVDRIVECABLE

External Dynamic Braking Resistors—Used with the dynamic braking chopper circuit to absorb motor regenerative

energy for stopping the load and to dissipate the energy flowing back into the drive. Resistors are separated into standard

duty and heavy-duty. Standard duty is defined as 20% duty or less with 100% braking torque, while heavy-duty is defined as

50% duty or less with 150% braking torque.

See Page V6-T2-170

V6-T2-170 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

SPX9000 Drive Options

Brake Chopper Options

The brake chopper circuit

option is used for applications

that require dynamic braking.

Dynamic braking resistors are

not included with drive

purchase. Consult the factory

for additional dynamic braking

resistor selections that are

supplied separately. A list of

common resistors are listed

below and are complete

indoor assemblies, include a

pre-wired terminal block and

a thermal switch, and are not

UL Listed.

Duty Cycle

The duty cycle rating is based

on a 60-second period. For

example, the 20% duty cycle

resistor can carry 100%

current for 12 seconds out

of every 60 seconds, while

the 50% duty cycle resistor

can carry 150% current for

30 seconds out of every

60 seconds.

Torque

If the braking torque required

is less than 15%, dynamic

braking is not required

because the regenerated

energy will be dissipated in

the drive and motor losses.

Dynamic Brake Resistor—Catalog Number Selection

230V Brake Resistors

Drive hp

(CT/IH)

Minimum

Ohms

20% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque

Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches)

0.75 30.0 DBR-R100-W0400 12W x 5D x 5H DBR-R100-W0800 12W x 7D x 5H

130.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W0800 12W x 7D x 5H

1.5 30.0 DBR-R100-W0400 12W x 5D x 5H DBR-R036-W1200 12W x 10D x 5H

230.0DBR-R100-W0400 12W x 5D x 5H DBR-R036-W1200 12W x 10D x 5H

330.0DBR-R036-W0800 12W x 7D x 5H DBR-R036-W2000 12W x 16D x 5H

430.0DBR-R036-W0800 12W x 7D x 5H DBR-R030-W2400 19W x 10D x 5H

530.0DBR-R036-W0800 12W x 7D x 5H DBR-R030-W2800 19W x 13D x 5H

7.5 20.0 DBR-R020-W1200 12W x 10D x 5H DBR-R020-W4800 26.5W x 13D x 5H

10 10.0 DBR-R015-W1600 12W x 13D x 5H DBR-R112-W6000 26.5W x 13D x 5H

15 10.0 DBR-R012-W2400 19W x 10D x 5H DBR-R010-W9000 28W x 10D x 10H

20 3.3 DBR-R9D3-W3200 19W x 10D x 5H DBR-R3D4-W012K 28W x 10D x 10H

25 3.3 DBR-R5D5-W4000 26.5W x 10D x 5H DBR-R5D1-W015K 28W x 16D x 10H

30 3.3 DBR-R4D8-W4800 26.5W x 10D x 5H DBR-R4D1-W020K 28W x 16D x 10H

40 1.4 DBR-R004-W6000 26.5W x 13D x 5H DBR-R3D4-W025K 30W x 18D x 16H

50 1.4 DBR-R3D1-W7500 26.5W x 16D x 5H DBR-R2D1-W030K 30W x 18D x 24H

60 1.4 DBR-R2D8-W9000 26.5W x 16D x 5H DBR-R002-W036K 30W x 18D x 24H

75 1.4 DBR-R2D6-W012K 28W x 10D x 10H DBR-R1D5-W045K 30W x 18D x 32H

100 1.4 DBR-R002-W015K 28W x 16D x 10H DBR-R1D4-W060K 30W x 18D x 40H

DBR –R100– W0800

Dynamic Brake Resistor Resistance

1D0 =1.0 Ohms

100 =100 Ohms

Rated Watts

0800 = 800 Watts

8000 = 8000 Watts

080K = 80,000 Watts

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-171

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Adjustable Frequency Drives

SPX9000 Drives

480V Brake Resistors

Note

1Consult factory.

Drive hp

(CT/IH)

Minimum

Ohms

20% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque

Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches)

163.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W0800 12W x 7D x 5H

1.5 63.0 DBR-R100-W0400 12W x 5D x 5H DBR-R100-W1200 12W x 10D x 5H

263.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W1200 12W x 10D x 5H

363.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2000 12W x 16D x 5H

563.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2800 19W x 13D x 5H

663.0DBR-R100-W1200 12W x 10D x 5H DBR-R070-W4000 19W x 16D x 5H

7.5 63.0 DBR-R100-W1200 12W x 10D x 5H DBR-R063-W4800 26.5W x 13D x 5H

10 63.0 DBR-R063-W1600 12W x 13D x 5H DBR-R063-W6000 26.5W x 16D x 5H

15 42.0 DBR-R042-W2400 19W x 10D x 5H DBR-R042-W9000 28W x 10D x 10H

20 21.0 DBR-R030-W3200 19W x 13D x 5H DBR-R023-W012K 28W x 13D x 10H

25 21.0 DBR-R030-W4000 19W x 16D x 5H DBR-R021-W015K 28W x 13D x 10H

30 14.0 DBR-R020-W4800 26.5W x 13D x 5H DBR-R014-W020K 30W x 18D x 24H

40 6.5 DBR-R112-W6000 26.5W x 13D x 5H DBR-R007-W025K 30W x 18D x 16H

50 6.5 DBR-R013-W7500 26.5W x 16D x 5H DBR-R8D5-W030K 30W x 18D x 24H

60 6.5 DBR-R010-W9000 28W x 10D x 10H DBR-R7D3-W036K 30W x 18D x 24H

75 3.3 DBR-R009-W012K 28W x 13D x 10H DBR-R3D3-W045K 30W x 18D x 32H

100 3.3 DBR-R5D1-W015K 28W x 16D x 10H DBR-R004-W060K 30W x 18D x 40H

125 3.3 DBR-R4D1-W020K 28W x 16D x 10H DBR-R004-W070K 30W x 18D x 48H

150 3.3 DBR-R3D4-W025K 30W x 18D x 16H DBR-R3D5-W085K 30W x 18D x 56H

200 3.3 DBR-R3D3-W030K 30W x 18D x 24H DBR-R3D3-W110K 30W x 18D x 72H

250 1.4 DBR-R2D5-W036K 30W x 18D x 24H 1—

300 1.4 DBR-R1D5-W045K 30W x 18D x 32H 1—

350 1.4 DBR-R1D4-W060K 30W x 18D x 40H 1—

400 0.9 DBR-R1D4-W060K 30W x 18D x 40H 1—

500 0.9 DBR-R0D9-W080K 30W x 18D x 48H 1—

550 0.9 DBR-R001-W085K 30W x 18D x 56H 1—

V6-T2-172 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

575V Brake Resistors

Note

1Consult factory.

Drive hp

(CT/IH)

Minimum

Ohms

20% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque

Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches)

2100.0DBR-R100-W0400 12W x 5D x 5H DBR-R100-W1200 12W x 10D x 5H

3100.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2000 12W x 16D x 5H

4100.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2400 19W x 10D x 5H

5100.0DBR-R100-W0800 12W x 7D x 5H DBR-R100-W2800 19W x 13D x 5H

7.5 100.0 DBR-R100-W1200 12W x 10D x 5H DBR-R100-W4800 26.5W x 13D x 5H

10 30.0 DBR-R063-W1600 12W x 13D x 5H DBR-R063-W6000 26.5W x 16D x 5H

15 30.0 DBR-R042-W2400 19W x 10D x 5H DBR-R042-W9000 28W x 10D x 10H

20 30.0 DBR-R030-W3200 19W x 13D x 5H DBR-R030-W012K 28W x 13D x 10H

25 30.0 DBR-R030-W4000 19W x 16D x 5H DBR-R030-W015K 28W x 16D x 10H

30 18.0 DBR-R020-W4800 26.5W x 13D x 5H DBR-R020-W020K 30W x 18D x 16H

40 18.0 DBR-R030-W6000 26.5W x 16D x 5H DBR-R184-W025K 30W x 18D x 16H

50 9.0 DBR-R013-W7500 26.5W x 16D x 5H DBR-R012-W030K 30W x 18D x 24H

60 9.0 DBR-R010-W9000 28W x 10D x 10H DBR-R010-W036K 30W x 18D x 24H

75 9.0 DBR-R009-W012K 28W x 13D x 10H DBR-R009-W045K 30W x 18D x 24H

100 7.0 DBR-R013-W015K 28W x 16D x 10H DBR-R8D4-W060K 30W x 18D x 40H

125 7.0 DBR-R8D2-W020K 30W x 18D x 10H DBR-R007-W070K 30W x 18D x 40H

150 7.0 DBR-R007-W025K 30W x 18D x 16H DBR-R006-W085K 30W x 18D x 56H

175 7.0 DBR-R007-W030K 30W x 18D x 24H DBR-R007-W100K 30W x 18D x 72H

200 2.5 DBR-R3D3-W030K 30W x 18D x 24H DBR-R2D6-W110K 30W x 18D x 64H

250 2.5 DBR-R2D5-W036K 30W x 18D x 24H DBR-R003-W140K 30W x 18D x 72H

300 2.5 DBR-R3D3-W045K 30W x 18D x 32H 1—

400 1.7 DBR-R002-W060K 30W x 18D x 48H 1—

450 1.7 DBR-R1D8-W070K 30W x 18D x 48H 1—

500 1.7 DBR-R002-W080K 30W x 18D x 56H 1—

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-173

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Adjustable Frequency Drives

SPX9000 Drives

Control/Communication Options

Available Control/Communications Options

SPX Freestanding Options

480V and 690V Control Options, 200–550 hp 1

480V and 690V Light Options, 200–550 hp 1

Input Options, 200–550 hp 1

Notes

1Consult factory for adder information.

2Applicable with FR10 and FR11 freestanding designs only.

Option Description Option Type

K2 Door-Mounted Speed Potentiometer with HOA Selector Switch—Provides the SPX9000 with the ability to start/stop and adjust the speed reference from

door-mounted control devices or remotely from customer supplied inputs. In HAND position, the drive will start and the speed is controlled by the door-mounted

speed potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry

contact and 4–20 mA signal.

Control

K4 HAND/OFF/AUTO Switch for Non-Bypass Configurations—Provides a three-position selector switch that allows the user to select either a HAND or AUTO

mode of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation

can be configured via programming to allow for alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus.

Control

KB 115V Control Transformer, 550 VA—Provides a fused control power transformer with additional 550 VA at 115V for customer use. Control

L1 Power On and Fault Pilot Lights—Provide a white power on light that indicates power to the enclosed cabinet and a red fault light that indicates a drive fault

has occurred.

Light

P2 Disconnect Switch—Disconnect switch option is applicable only with NEMA Type 1/IP21 and NEMA Type 12/IP54 Freestanding drives. Allows a convenient

means of disconnecting the SPX9000 from the line, and the operating mechanism can be padlocked in the OFF position. This is factory-mounted in the enclosure.

Input

Description

Catalog Number

Suffix

Door-mounted speed potentiometer with HOA selector switch K2

HAND/OFF/AUTO switch (22 mm) K4

115 volt control transformer 550 VA KB

Description

Catalog Number

Suffix

Power on/fault pilot lights L1

Description

Catalog Number

Suffix

Disconnect switch P2 2

V6-T2-174 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

Replacement Parts

FR4 Spare Parts

FR5 Spare Parts

Notes

1Only for NEMA Type 12/IP54 Type drives.

2Factory recommended spare parts.

3Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11PP01086 PP01086 —

Control module 2SPX control module 1 CPBS0000000000 CPBS0000000000 —

Standard slot A I/O card 1 OPTA9 OPTA9 —

Standard slot B I/O card 1 OPTA2 OPTA2 —

Converter Power board 31VB00308-0004-2 VB00208-0003-5 —

1VB00308-0007-2 VB00208-0004-5 —

1VB00308-0008-2 VB00208-0005-5 —

1— VB00208-0007-5 —

1— VB00208-0009-5 —

1— VB00410-0012-5-ARV —

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM —

Main fan 2DC fan (main) 1 PP01060 PP01060 —

Other Mounting kit, fixing kit 1 FR00040 FR00040 —

Mounting kit, fixing kit, N12 11FR00079 FR00079 —

Control cover, plastic, N1 1 FR00006 FR00006 —

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11PP01088 PP01088 —

Control module 2SPX control module 1 CPBS0000000000 CPBS0000000000 —

Standard slot A I/O card 1 OPTA9 OPTA9 —

Standard slot B I/O card 1 OPTA2 OPTA2 —

Converter Power board 31VB00313-0017-2 VB00213-0016-5 —

1VB00313-0025-2 VB00213-0022-5 —

1VB00313-0031-2 VB00213-0031-5 —

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM —

Main fan 2DC fan (main) 1 PP01061 PP01061 —

Other Mounting kit, fixing kit 1 FR00050 FR00050 —

Mounting kit, fixing kit, N12 11FR00081 FR00081 —

Control cover, plastic, N1 1 FR05011 FR05011 —

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-175

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2.7

Adjustable Frequency Drives

SPX9000 Drives

FR6 Spare Parts

FR7 Spare Parts

Notes

1Only for NEMA Type 12/IP54 Type drives.

2Factory recommended spare parts.

3Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11PP01049 PP01049 —

Control module 2SPX control module 1 CPBS0000000000 CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9

Standard slot B I/O card 1 OPTA2 OPTA2 OPTA2

Converter Power board 31VB00316-0048-2 VB00416-0038-5 VB00404-0004-6

1VB00316-0061-2 VB00416-0045-5 VB00404-0005-6

1— VB00416-0061-5 VB00404-0007-6

1— — VB00404-0010-6

1— — VB00404-0013-6

1— — VB00404-0018-6

1— — VB00404-0022-6

1— — VB00404-0027-6

1— — VB00404-0034-6

DC section Bus capacitor 2 — — S00930

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM

Main fan 2DC fan (main) 1 PP01062 PP01062 —

Other Mounting kit, fixing kit 1 FR00060 FR00060 FR00060

Mounting kit, fixing kit, N12 11FR00082 FR00082 FR00082

Control cover, plastic, N1 1 FR06011 FR06011 FR06011

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11PP01049 PP01049 PP01049

Control module 2SPX control module 1 CPBS0000000000 CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9

Standard slot B I/O card 1 OPTA2 OPTA2 OPTA2

Converter Power board 31VB00319-0075-2 VB00619-0072-5 VB00419-0041-6

1VB00319-0088-2 VB00619-0087-5 VB00419-0052-6

1VB00319-0114-2 VB00619-0105-5 —

DC section Bus capacitor 2 — — PP01041

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM

Main fan 2DC fan (main) 1 PP01063 PP01063 PP01063

Other Mounting kit, fixing kit 1 FR07071 FR07071 FR07071

Mounting kit, fixing kit, N12 11FR07072 FR07072 FR07072

Control cover, plastic, N1 1 FR07011 FR07011 FR07011

V6-T2-176 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

FR8 Spare Parts

Notes

1Only for NEMA Type 12/IP54 Type drives.

2Factory recommended spare parts.

3Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan NEMA Type 12 control fan 11CP01180 CP01180 CP01180

Control module 2SPX control module 1 CPBS0000000000 CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9

Standard slot B I/O card 1 OPTA2 OPTA2 OPTA2

Converter Power board 31VB00722-0140-2-ANV VB00636-0140-4-ANV VB00422-0062-5-ANV

1VB00722-0170-2-ANV VB00636-0168-4-ANV VB00422-0080-5-ANV

1VB00722-0205-2-ANV VB00636-0205-4-ANV VB00422-0100-5-ANV

IGBT 2 PP01175 PP01175 PP01127

DC section Bus capacitor 4 S00335 S00335 PP01041

Inverter Diode 3 CP01268 CP01268 CP01373

Rectifier board 1 VB00227 VB00227 VB00427

Keypad 2SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan AC 1 PP01123 PP01123 PP01123

Fan fuse 2 PP20202 PP20202 PP20202

Starting cap 1 S00734 S00734 S00734

Fan driver board AC 1 VB00599 VB00799 VB00799

Isolation transformer (fan) 1 S0000113 S0000113 S0000113

Main DC fan 2DC fan 1 PP00071 PP00071 PP00071

DC power supply 1 S01016 S01016 S01016

Other Front cover, N12 11FR08079 FR08079 FR08079

Conduit plate, N12 1 FR08082 FR08082 FR08082

Front cover, N1 1 FR08106 FR08106 FR08106

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-177

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Adjustable Frequency Drives

SPX9000 Drives

FR9 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control fan 50 mm fan 1 PP09041 PP09041 PP09041

80 mm fan 1 PP01068 PP01068 PP01068

Control module 1SPX control module 1 CPBS0000000000 CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9

Standard slot B I/O card 1 OPTA2 OPTA2 OPTA2

Converter Power module

21FR09-0261-2-ANV FR09-0261-4-ANV FR09-0125-5-ANV

1FR09-0300-2-ANV FR09-0300-4-ANV FR09-0144-5-ANV

1— — FR09-0170-5-ANV

Driver board 1 S00583 S00583 S00583

Shunt board 26— VB00535 VB00537

6— VB00536 VB00542

6——VB00543

DC section Balancing resistor 3 PP00052 PP00052 PP00052

Bus capacitor 8 S00335 S00335 PP01041

DC busbars DC– 1 FR09043 FR09043 FR09043

DC busbars DC+ 1 FR09044 FR09044 FR09044

DC busbars connection 1 FR09045 FR09045 FR09045

DC busbars +/– insulator 1 FR09046 FR09046 FR09046

DC busbars –/con insulator 1 FR09047 FR09047 FR09047

Inverter Rectifier module 1 FR09826 FR09822 FR09823

Diode 3 CP01268 CP01268 CP01268

Rectifier board 1 — VB00459 VB00460

Keypad 1SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan AC 1 PP01080 PP01080 PP01080

Fan fuse 2 PP20202 PP20202 PP20202

Starting cap 1 S00465 S00465 S00465

Fan driver board AC 1 VB00899 VB00399 VB00299

Isolation transformer (fan) 1 PP09056 PP09055 PP09055

Main DC fan 1DC fan 1 PP00072 PP00072 PP00072

DC power supply 1 S01017 S01017 S01017

Other Front cover power 1 FR09012 FR09012 FR09012

Front cover connection 1 FR09013 FR09013 FR09013

Front power conduit 1 FR09014 FR09014 FR09014

V6-T2-178 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

FR10 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control Fiber board 1 — S00451 S00451

ASIC board 1 — S00457 S00457

Control fan ASIC fan 1 — PP01096 PP01096

Control module 1SPX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 21— FR10-0385-4-ANV FR10-0261-5-ANV

1— FR10-0460-4-ANV FR10-0325-5-ANV

1— FR10-0520-4-ANV FR10-0385-5-ANV

1— — FR10-0416-5-ANV

Driver board 1 — S00450 S00450

Driver adapter board 1 — VB00330 VB00330

Shunt board 26— VB00497 VB00510

6— VB00498 VB00511

6— VB00537 VB00545

Covers Top cover 1 — FR10340 FR10340

Side cover 2 — FR10341 FR10341

DC section Balancing resistor 2 — PP13027 PP13028

DC busbars kit (right) 1 — S0000005 S0000005

Bus capacitor 12 — S00335 S00336

Inverter Rectifier module 1 — FR10823 FR10823

Charging resistor 1 — PP00066 PP00066

Diode 3 — PP01177 PP01177

Rectifier board 1 — S00591 S00592

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (left) 1 — FR10846 FR10846

Fan assembly (right) 1 — FR10847 FR10847

Fan AC 2 — PP01080 PP01080

Fan fuse 4 — PP20202 PP20202

Starting cap 2 — S00528 S00528

Fan driver board AC 2 — VB00299 VB00299

Isolation transformer (left) 1 — FR10844 FR10844

Isolation transformer (right) 1 — FR10845 FR10845

Main DC fan 1DC fan 2 — PP00072 PP00072

DC power supply 2 — S01017 S01017

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-179

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Adjustable Frequency Drives

SPX9000 Drives

FR11 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control Fiber board 1 — S00451 S00451

ASIC board 1 — S00457 S00457

Control fan ASIC fan 1 — PP01096 PP01096

Control module 1SPX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 21— FR11-0590-4-ANV FR11-0460-5-ANV

1— FR11-0650-4-ANV FR11-0502-5-ANV

1— FR11-0730-4-ANV FR11-0590-5-ANV

Driver board 1 — S00452 S00452

Driver adapter board 1 — VB00330 VB00330

Shunt board 29— VB00513 VB00512

9— VB00514 VB00546

9— VB00538 VB00547

Covers Top cover 1 — FR11345 FR11345

DC section Balancing resistor 3 — PP13027 PP13027

DC busbars kit (right) 3 — S0000005 S0000005

Bus capacitor 18 — S00335 S00335

Inverter Rectifier module 1 — FR10823 FR10823

Diode 3 — PP01177 PP01177

Rectifier board 1 — S00591 S00591

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (right) 3 — FR10847 FR10847

Fan AC 3 — PP01080 PP01080

Fan fuse 4 — PP20202 PP20202

Starting cap 3 — S00530 S00530

Fan driver board AC 3 — VB00299 VB00299

Isolation transformer (right) 3 — FR10845 FR10845

Main DC fan 1DC fan 2 — PP00072 PP00072

DC power supply 2 — S01017 S01017

V6-T2-180 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

FR12 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control Fiber board 2 — S00451 S00451

ASIC board 2 — S00457 S00457

Star coupler 1 — S00593 S00593

Control fan ASIC fan 2 — PP01096 PP01096

Control module 1SPX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 21— FR12-0820-4-ANV FR12-0650-5-ANV

1— FR12-0920-4-ANV FR12-0750-5-ANV

1— FR12-1030-4-ANV FR12-0820-5-ANV

Driver board 2 — S00450 S00450

Driver adapter board 2 — VB00330 VB00330

Shunt board 12 — VB00498 VB00511

Covers Top cover 2 — FR10340 FR10340

Side cover 4 — FR10341 FR10341

DC section Balancing resistor 4 — PP13027 PP13027

DC busbars kit (right) 2 — S0000005 S0000005

Bus capacitor 24 — S00335 S00336

Inverter Rectifier module 2 — FR10823 FR10823

Diode 3 — PP01177 PP01177

Rectifier board 2 — S00591 S00591

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (left) 2 — FR10846 FR10846

Fan assembly (right) 2 — FR10847 FR10847

Fan AC 4 — PP01080 PP01080

Fan fuse 8 — PP20202 PP20202

Starting cap 4 — S00528 S00528

Fan driver board AC 4 — VB00299 VB00299

Isolation transformer (left) 2 — FR10844 FR10844

Isolation transformer (right) 2 — FR10845 FR10845

Main DC fan 1DC fan 4 — PP00072 PP00072

DC power supply 4 — S01017 S01017

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-181

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Adjustable Frequency Drives

SPX9000 Drives

FR13 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control ASIC board 1 — S00457 S00457

ASIC assembly 1 — 60S01030 60S01030

Control fan ASIC fan 1 — PP01096 PP01096

Control module 1SPX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 23— FI13-1150-4-ANV FR13-1030-5-ANV

3— FI13-1300-4-ANV FR13-1180-5-ANV

3— FI13-1450-4-ANV FR13-920-5-ANV

Driver board 3 — S00454 S00454

Driver adapter board 2 — VB00330 VB00330

Shunt board 218 — VB00505 VB00516

18 — VB00514 VB00517

18 — VB00541 VB00547

Covers Top cover 3 — FI10001 FI10001

Side cover 3 — FI10003 FI10003

DC section Balancing resistor 6 — PP13034 PP13034

Bus capacitor 36 — S00335 S00336

DC busbars kit 3 — FI13329 FI13329

Inverter Rectifier module 2 — FR10823 FR10823

Diode 3 — PP01177 PP01177

Rectifier board 2 — S00591 S00591

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (left) 3 — FI13301 FI13301

Fan AC 3 — PP01080 PP01080

Fan fuse 6 — PP20202 PP20202

Starting cap 3 — S00520 S00520

Fan driver board AC 3 — VB00299 VB00299

Isolation transformer 3 — PP10057 PP10057

Main DC fan 1DC fan 4 — PP00072 PP00072

DC power supply 4 — S01017 S01017

V6-T2-182 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

FR14 Spare Parts

Notes

1Factory recommended spare parts.

2Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance.

Quantity/

Drive

230V 480V 575V

Category Description Catalog Number Catalog Number Catalog Number

Control ASIC board 2 — S00457 S00457

Star coupler 1 — S00593 S00593

ASIC assembly 2 — 60S01030 60S01030

Star coupler kit 1 — FR10860 FR10860

Control fan ASIC fan 2 — PP01096 PP01096

Control module 1SPX control module 1 — CPBS0000000000 CPBS0000000000

Standard slot A I/O card 1 — OPTA9 OPTA9

Standard slot B I/O card 1 — OPTA2 OPTA2

Converter Power module 21— FR14-1770-4-ANV FR14-1500-5-ANV

1— FR14-2150-4-ANV FR14-1900-5-ANV

1— FR14-2700-4-ANV FR14-2250-5-ANV

Driver board 6 — S00454 S00454

Driver adapter board 2 — VB00330 VB00330

Shunt board 236 — VB00541 VB00516

36 ——VB00517

Covers Top cover 6 — FI10001 FI10001

Side cover 6 — FI10003 FI10003

DC section Balancing resistor 6 — PP13034 PP13034

Bus capacitor 72 — S00335 S00336

DC busbars kit 6 — FI13329 FI13329

Inverter Rectifier module 2 — FR10823 FR10823

Diode 3 — PP01177 PP01177

Rectifier board 2 — S00591 S00591

Keypad 1SVX/SPX keypad 1 — KEYPAD-LOC/REM KEYPAD-LOC/REM

Main AC fan Fan assembly (left) 6 — FI13301 FI13301

Fan AC 6 — PP01080 PP01080

Fan fuse 12 — PP20202 PP20202

Starting cap 6 — S00520 S00520

Fan driver board AC 6 — VB00299 VB00299

Isolation transformer 6 — PP10057 PP10057

Main DC fan 1DC fan 6 — PP00072 PP00072

DC power supply 6 — S01017 S01017

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-183

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Technical Data and Specifications

SPX9000 Drives

Description Specification

Input Ratings

Input voltage (Vin)+10%/–15%

Input frequency (fin) 50/60 Hz (variation up to 45–66 Hz)

Connection to power Once per minute or less (typical operation)

High withstand rating 100 kAIC

Output Ratings

Output voltage 0 to Vin

Continuous output current IH rated 100% at 122°F (50°C), FR9 and below

IL rated 100% at 104°F (40°C), FR9 and below

IH/IL 100% at 104°F (40°C), FR10 and above

Overload current (

I

H

/

I

L

)150%

I

H

, 110%

I

L

for 1 min.

Output frequency 0 to 320 Hz

Frequency resolution 0.01 Hz

Initial output current (

I

H

) 250% for 2 seconds

Control Characteristics

Control method Frequency control (V/f) Open loop: sensorless vector control

Closed loop: frequency control

Closed loop: vector control

Switching frequency Adjustable with parameter 2.6.9

Frame 4–6 1 to 16 kHz; default 10 kHz

Frame 7–12 1 to 10 kHz; default 3.6 kHz

Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy ±1% V/Hz

Panel reference: Resolution 0.01 Hz

Field weakening point 30 to 320 Hz

Acceleration time 0 to 3000 sec.

Deceleration time 0 to 3000 sec.

Braking torque DC brake: 30% x Tn (without brake option)

Ambient Conditions

Ambient operating

temperature

14°F (–10°C), no frost to 122°F (50°C)

I

H

(FR4–FR9)

14°F (–10°C), no frost to 104°F (40°C)

I

L

(FR10 and up)

14°F (–10°C), no frost to 104°F (40°C)

I

L

(all frames)

Storage temperature –40° to 158°F (–40° to 70°C)

Relative humidity 0 to 95% RH, noncondensing, non-corrosive,

no dripping water

Air quality Chemical vapors: IEC 721-3-3, unit in operation, class 3C2;

Mechanical particles: IEC 721-3-3, unit in operation, class 3S2

Altitude 100% load capacity (no derating) up to 3280 ft (1000m);

1% derating for each 328 ft (100m) above 3280 ft (1000m);

max. 9842 ft (3000m)

Vibration EN 50178, EN 60068-2-6; 5 to 50 Hz, displacement amplitude

1 mm (peak) at 3 to 15.8 Hz, max. acceleration amplitude

1G at 15.8 to 150 Hz

Shock EN 50178, EN 60068-2-27 UPS Drop test (for applicable UPS

weights) Storage and shipping: max. 15G, 11 ms (in package)

Enclosure class NEMA 1/IP21 or NEMA 12/IP54, open chassis/IP20

Description Specification

Control Connections

Analog input voltage 0 to 10V, R = 200 kohms (–10 to 10V joystick control) resolution

0.1%; accuracy ±1%

Analog input current 0(4) to 20 mA; Ri—250 ohms differential

Digital inputs (6) Positive or negative logic; 18 to 30 Vdc

Auxiliary voltage +24V ±15%, max. 250 mA

Output reference voltage +10V +3%, max. load 10 mA

Analog output 0(4) to 20 mA; RL max. 500 ohms;

resolution 10 bit; Accuracy ±2%

Digital outputs Open collector output, 50 mA/48V

Relay outputs 2 programmable Form C relay outputs

switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A

Protections

Overcurrent protection Trip limit 4.0 x IH instantaneously

Overvoltage protection Yes

Undervoltage protection Yes

Earth fault protection In case of earth fault in motor or motor cable, only the

frequency converter is protected

Input phase supervision Trips if any of the input phases are missing

Motor phase supervision Trips if any of the output phases are missing

Overtemperature protection Yes

Motor overload protection Yes

Motor stall protection Yes

Motor underload protection Yes

Short-circuit protection Yes (+24V and +10V reference voltages)

High Performance Features

Speed error <0.01%, depending on the encoder

Encoder support Incremental or absolute

Encoder voltages 5V (RS-422), 15V or 24V, depending on the option card

Torque control Full torque control at all speeds, including zero

Torque accuracy <2%; <5% down to zero speed

Starting torque >200%, depending on motor and drive sizing

Master/slave configurations Full capability

System analysis Integrated data logger

PC communication Fast multiple drive monitoring with PC

Inter-drive communication High-speed bus (12 Mbits/s)

High-speed applications Up to 7200 Hz

V6-T2-184 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Dimensions

Approximate Dimensions in Inches (mm)

9000X Drives

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR4, FR5 and FR6

Voltage hp (IH)H1H2H3D1D2D3W1W2R1 Dia.R2 Dia.

Weight

Lbs (kg)

Knockouts at Inches (mm)

N1 (O.D.)

FR4

230V 3/4–3 12.9

(327)

12.3

(313)

11.5

(292)

7.5

(190)

3.0

(77)

5.0

(126)

5.04

(128)

3.9

(100)

0.5

(13)

0.3

(7)

11.0 (5) 3 at 10.1 (28)

480V 1–5

FR5

230V 5–7-1/2 16.5

(419)

16.0

(406)

15.3

(389)

8.4

(214)

3.9

(100)

5.8

(148)

5.7

(144)

3.9

(100)

0.5

(13)

0.3

(7)

17.9 (8) 2 at 1.5 (37)

1 at 10.1 (28)

480V 7-1/2–15

FR6

230V 10–15 22.0

(558)

21.3

(541)

20.4

(519)

9.3

(237)

4.2

(105)

6.5

(165)

7.7

(195)

5.8

(148)

0.6

(15.5)

0.4

(9)

40.8 (19) 3 at 1.5 (37)

480V 20–30

575V 2–25

EATON

D1 W2

W1

R2

R1

R2

H3 H2

H1

D2

D3

Knockouts

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-185

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54 with Flange Kit, FR4, FR5 and FR6

FR4, FR5 and FR6 with Flange Kit

Flange Opening, FR4 to FR6

W1 W2 H1 H2 H3 H4 H5 D1 D2 Dia. A

FR4

5.0 (128) 4.5 (113) 13.3 (337) 12.8 (325) 12.9 (327) 1.2 (30) 0.9 (22) 7.5 (190) 3.0 (77) 0.3 (7)

FR5

5.6 (143) 4.7 (120) 17.0 (434) 16.5 (420) 16.5 (419) 1.4 (36) 0.7 (18) 8.4 (214) 3.9 (100) 0.3 (7)

FR6

7.7 (195) 6.7 (170) 22.0 (560) 21.6 (549) 22.0 (558) 1.2 (30) 0.8 (20) 9.3 (237) 4.2 (106) 0.3 (7)

W3 W4 W5 H6 H7 H8 H9 Dia. B

FR4

4.8 (123) 4.5 (113) — 12.4 (315) 12.8 (325) — 0.2 (5) 0.3 (7)

FR5

5.3 (135) 4.7 (120) — 16.2 (410) 16.5 (420) — 0.2 (5) 0.3 (7)

FR6

7.3 (185) 6.7 (170) 6.2 (157) 21.2 (539) 21.6 (549) 0.3 (7) 0.2 (5) 0.3 (7)

W2

H1

H2

D2

Flange Opening

FR4 to FR6

H4

H5

H3

W1

Dia. A

D1

W3W4

W5

Dia. B

H7

H6 H9H8

V6-T2-186 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR7

Voltage hp (IH)H1H2H3D1D2D3W1W2R1 Dia.R2 Dia.

Weight

Lbs (kg)

Knockouts at Inches (mm)

N1 (O.D.)

230V 20–30 24.8 (630) 24.2 (614) 23.2 (590) 10.1 (257) 3.0 (77) 7.3 (184) 9.3 (237) 7.5 (190) 0.7 (18) 0.4 (9) 77.2 (35) 3 at 1.5 (37)

480V 40–60

575V 30–40

W2

H1

D1

D2

Knockouts

R2 R2R1

D3

H2

H3

W1

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-187

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR8

Voltage hp (IH)D1H1H2H3W1W2R1 Dia.R2 Dia.

Weight

Lbs (kg)

230V 40–60 13.5 (344) 300.1 (764) 28.8 (732) 28.4 (721) 11.5 (291) 10 (255) 0.7 (18) 0.4 (9) 127 (58)

480V 75–125

575V 50–75

D1

H2

H1

W2W1

H3

R2

R1

V6-T2-188 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, with Flange Kit, FR7 and FR8

Flange Opening, FR7 and FR8

W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2 Dia. A

FR7

9.3 (237) 6.8 (175) 10.6 (270) 10.0 (253) 25.6 (652) 24.9 (632) 24.8 (630) 7.4 (189) 7.4 (189) 0.9 (23) 0.8 (20) 10.1 (257) 4.6 (117) 0.3 (6)

FR8

11.2 (285) — 14.0 (355) 13.0 (330) 32.8 (832) — 29.3 (745) 10.2 (258) 10.4 (265) 1.7 (43) 2.2 (57) 13.5 (344) 4.3 (110) 0.4 (9)

W5 W6 W7 H8 H9 H10 H11 H12 H13 Dia. B

FR7

9.2 (233) 6.9 (175) 10.0 (253) 24.4 (619) 7.4 (189) 7.4 (189) 1.4 (35) 1.3 (32) 1.0 (25) 0.3 (6)

FR8

11.9 (301) — 13.0 (330) 31.9 (810) 10.2 (258) 10.4 (265) — — 1.3 (33) 0.4 (9)

H7

W3

H9

D1

W1

H9H12

H13

H11H10

H1

H2

H5 Dia. A

Dia. B

H4H4H6

W2W4

D2

W6W5 W7

H3

H8

Flange Opening

FR7/FR8

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-189

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR9

Note

1Brake resistor terminal box (H6) included when brake chopper ordered.

Voltage hp (IH) W1W2W3W4H1 H2 H3 H4

1D1 D2 D3 Dia.

Weight

Lbs (kg)

230V 75–100 18.9

(480)

15.7

(400)

0.4

(9)

2.1

(54)

45.3

(1150)

44.1

(1120)

0.6

(16)

7.4

(188)

14.2

(361.5)

13.4

(340)

11.2

(285)

0.8

(21)

321.9 (146)

480V 150–200

575V 100–175

D2

Dia.

D1

H5

W2

W4

H3H4

H2

H1

H6

W3

W5

PE

B- B+ /R+ R-

W5 W1

D3

V6-T2-190 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR9 with Flange Kit

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia.

20.9 (530) 20.0 (510) 19.1 (485) 7.9 (200) 0.2 (5.5) 51.7 (1312) 45.3 (1150) 16.5 (420) 3.9 (100) 1.4 (35) 0.4 (9) 0.1 (2) 24.9 (362) 13.4 (340) 4.3 (109) 0.8 (21)

.20 (5)

Dia.

H4

H2

D2

Dia.

D1

D3

H4

W1

H7

W5

W3

W4

H3 H3 H3 H5H5

H6 H1

W4

W2

Flange Opening

FR9

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-191

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21 and NEMA Type 12/IP54, FR10 Freestanding

Volts

hp

(IH) W1W2W3W4W5W6W7H1H2H3D1D2D3D4D5D6D7Dia. 1Dia. 2Dia. 3

Weight

Lbs (kg)

480V 250–350 23.43

(595)

2.46

(62.5)

4.53

(115)

0.79

(20)

5.95

(151)

2.95

(75)

30.11

(79)

79.45

(2018)

74.80

(1900)

20.18

(512.5)

23.70

(602)

17.44

(443)

19.02

(483)

0.47

(12)

11.22

(285)

17.60

(447)

20.08

(510)

0.83

(21)

1.89

(48)

0.43

(11)

875 (389)

690V 200–300

Dia. 3

Dia. 2

Dia. 1

W5

W6

W4 W4

D4

D2

W2

W2

D5

D3 D6 D7

W3 W3 W3 W3

H1

H2

H3

W1 D1

Operator

(Shown with

Optional

Disconnect)

W6

W7

V6-T2-192 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

FR10 Open Chassis 1

Note

1SPX9000X FR12 is built of two FR10 modules. Please refer to SPX9000 installation manual for mounting instructions.

Voltage hp (IH)W1W2W3W4W5H1H2H3H4H5H6H7D1D2D3D4

Weight

Lbs (kg)

480V 250–350 19.7

(500)

16.7

(425)

1.2

(30)

2.6

(67)

12.8

(325)

45.9

(1165)

44.1

(1121)

34.6

(879)

33.5

(850)

0.7

(17)

24.7

(627)

10.8

(275)

19.9

(506)

17.9

(455)

16.7

(423)

16.6

(421)

518

(235)

575V 200–300

H2

W1

H7 H6

H4H5

H3

H1

W2

W3

W5

W4

D4 D2 D1

D3

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-193

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Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

NEMA Type 1/IP21, FR11 Freestanding Drive

Voltage

hp

(IH) W1W2W3W4W5W6W7W8H1H2H3D1D2D3D4D5Dia. 1Dia. 2Dia. 3

Weight

Lbs (kg)

480V 400–550 31.26

(794)

2.40

(61)

6.50

(165)

0.79

(20)

3.43

(87)

2.95

(75)

2.52

(64)

1.18

(30)

79.45

(2018)

74.80

(1900)

20.18

(512.5)

23.70

(602)

11.22

(285)

19.09

(485)

0.47

(12)

17.60

(447)

0.83

(21)

1.89

(48)

0.35 x 0.43

(9 x 11)

526

(239)

690V 400–500

H1

H2

W1 D1

H3

D2

D3

Dia. 3

D4

D5

Dia. 1 Dia. 2

W2

W2 W3 W3 W3 W3

W8

W6

W4

W6

W5

W7W7 W6W6W6W6

Operator

(Shown with

Optional

Disconnect)

V6-T2-194 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

FR11 Open Chassis

Voltage hp (IH)W1W2W3H1 H2 D1 D2

Weight

Lbs (kg)

480V 400–550 27.9 (709) 8.6 (225) 2.6 (67) 45.5 (1155) 33.5 (850) 19.8 (503) 18.4 (468) 833 (378)

575V 400–500

H1

H2

D1

W2

W2

W3

W2

W2

W3

W1

Shown without

terminal cover

D2

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-195

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Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

FR13, Open Chassis Inverter

Notes

9000X FR14 is built of two FR13 modules. Please refer to SPX9000 installation manual for mounting instructions.

FR13 is built from an inverter module and a converter module. Please refer to SPX9000 installation manual for mounting instructions.

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8

Dia.

1

Dia.

2

Dia.

3

Dia.

4

Weight

Lbs (kg)

27.87

(708)

5.91

(150)

26.65

(677)

4.57

(116)

3.35

(85)

41.54

(1055)

2.46

(62.5)

39.86

(1012.5)

41.34

(1050)

0.79

(20)

21.77

(553)

0.51

(13)

0.63

(16)

1.97

(50)

1.06

(27)

1.57

(40)

5.91

(150)

9.64

(244.8)

0.35x0.59

(9x15)

0.18

(4.6)

0.51

(13)

0.37

(9.5)

683 (310)

W4 W4 W4 W4 W4

H3

Dia. 1 D1 D2 W1

W2W2W2W2

H2

W5 W5 W5

D3

Dia. 3

Dia. 3 D4

D4

H5

H4H1

D5 D6

D7

D8

D6

W3

Dia. 2

Dia. 4

V6-T2-196 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

FR13, Open Chassis Converter

Number of Input Units

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8 D9 Dia. 1 Dia. 2 Dia. 3

Weight

Lbs (kg)

18.74

(476)

5.91

(150)

17.52

(445)

4.57

(116)

3.35

(85)

41.54

(1055)

2.46

(62.5)

39.86

(1012.5)

41.34

(1050)

0.69

(17.5)

14.69

(373)

0.51

(13)

0.73

(18.5)

6.42

(163)

2.56

(65)

1.06

(27)

1.57

(40)

5.91

(150)

5.24

(133)

0.35x0.59

(9x15)

0.51

(13)

0.37

(9.5)

295 (134)

480V

Catalog Number hp

Input

Modules

690V

Catalog Number hp

Input

Modules

SPX800A0-4A2N1 800 2 SPX800A0-5A2N1 800 2

SPX900A0-5A2N1 900 2

SPXH10A0-5A2N1 1000 2

H3

H2

H5

H4

Dia. 1 W4 W4 W4

W5

D3 W5

D5

D4 D5

W2

W2

D1 D2

Dia. 2

Dia. 2

H1

W3 Dia. 3

D9

D8

D7

D6

W1

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-197

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

FR13, Open Chassis Converter—900/1000 hp 480V

Number of Input Units

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8 D9

Dia.

1

Dia.

2

Dia.

3

Dia.

4

Weight

Lbs (kg)

27.87

(708)

5.91

(150)

26.65

(677)

4.57

(116)

3.35

(85)

41.54

(1055)

2.46

(62.5)

39.86

(1012.5)

41.34

(1050)

0.69

(17.5)

14.69

(373)

0.51

(13)

0.73

(18.5)

6.42

(163)

2.56

(65)

1.06

(27)

1.57

(40)

5.91

(150)

5.24

(133)

0.35x0.59

(9x15)

0.18

(4.6)

0.51

(13)

0.37

(9.5)

443 (201)

480V

Catalog Number hp

Input

Modules

SPX900A0-4A2N1 900 3

SPXH10A0-4A2N1 1000 3

H3

H2

H5

Dia. 1 W4 W4 W4 W4 W4

W5

D3 W5 W5

D5

D4 D5

W2

W2

W2 W2

D1 D2

Dia. 2

Dia. 3

H1 H4

W3 Dia. 4

D9

D8

D7

D6

W1

V6-T2-198 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

AC Choke Dimensions

Choke Types

CHK0520

Note

1Chokes are provided with all FR10–FR14 drives.

Catalog Number Frame Size Choke Type 1Catalog Number Frame Size Choke Type 1

Voltage Range 380–500V Voltage Range 525–690V

SPX 250 4 FR10 CHK0400 SPX 200 5 FR10 CHK0261

SPX 300 4 CHK0520 SPX 250 5 CHK0400

SPX 350 4 CHK0520 SPX 300 5 CHK0400

SPX 400 4 FR11 2 x CHK0400 SPX 400 5 FR11 CHK0520

SPX 500 4 2 x CHK0400 SPX 450 5 CHK0520

SPX 550 4 2 x CHK0400 SPX 500 5 2 x CHK0400

SPX 600 4 FR12 2 x CHK0520 SPX 550 5 FR12 2 x CHK0400

SPX 650 4 2 x CHK0520 SPX 600 5 2 x CHK0400

SPX 700 4 2 x CHK0520 SPX 700 5 2 x CHK0400

SPX 800 4 FR13 2 x CHK0400 SPX 800 5 FR13 2 x CHK0400

SPX 900 4 3 x CHK0520 SPX 900 5 2 x CHK0400

SPX H10 4 3 x CHK0520 SPX H10 5 2 x CHK0400

SPX H12 4 FR14 4 x CHK0520 SPX H13 5 FR14 4 x CHK0400

SPX H16 4 6 x CHK0400 SPX H15 5 6 x CHK0400

11

33

2

1

3

22

1.58

(40)

7.88

(200)

6.50

(165) 6.50

(165)

19.57

(497)

.79

(20) 15.71

(399)

17.57

(446)

.79

(20)

.24

(6)

3.03

(77)

.83

(21)

.55 (14)9.61 (244)

8.03 (204)

1.69

(43)

5.70

(145)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-199

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2.7

Adjustable Frequency Drives

SPX9000 Drives

Approximate Dimensions in Inches (mm)

CHK0400

CHK0261

111

33

22

3

2

10.30 (262)

9.37 (238)

1.54

(39)

1.18

(30)

5.90

(150)

13.79 (350)

4.72

(120) 4.72

(120)

10.83 (275)

.59

(15)

5.51

(140)

13.94

(354)

15.08

(383)

16.58

(421)

2.64

(67)

.75

(19)

.24

(6)

.59

(15)

13.79 (350)

4.72

(120) 4.72

(120)

.24

(6)

11

33

2

1

3

22

1.18

(30)

5.90

(150)

10.83 (275)

.59

(15)

11.30

(287)

12.56

(319)

14.06

(357)

.59

(15)

.39

(10)

.87

(22)

.75 (19)

Min.

9.06 (230)

8.11 (206)

1.54

(39)

4.25

(108)

V6-T2-200 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Enclosed Passive Filtered Drives

Contents

Description Page

Enclosed Passive Filtered Drives

Application Description . . . . . . . . . . . . . . . . . . V6-T2-201

Features and Benefits . . . . . . . . . . . . . . . . . . . V6-T2-207

Standards and Certifications . . . . . . . . . . . . . . V6-T2-207

Product Identification . . . . . . . . . . . . . . . . . . . . V6-T2-207

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-208

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-209

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-216

Technical Data and Specifications . . . . . . . . . . V6-T2-221

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-223

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-224

Enclosed 18-Pulse Drives . . . . . . . . . . . . . . . . . . . V6-T2-233

Enclosed Passive Filtered Drives

Product Description

The enclosed passive filtered

clean power drives from

Eaton’s Electrical Sector

use tuned passive filters

to significantly reduce line

harmonics at the drive input

terminals.

The enclosed passive filtered

drive also delivers True

Power Factor—in addition to

reducing harmonic distortion,

the enclosed passive filtered

drive prevents transformer

overheating and overloading

of breakers and feeders,

which enables the application

of adjustable frequency

drives on generators and

other high impedance power

systems.

The 9000X family of drives

includes HVX9000, SVX9000,

SLX9000, and SPX9000.

9000X Series drive ratings are

rated for either high overload

(IH) or low overload (IL). IL

indicates 110% overload

capacity for 1 minute out of

10 minutes. IH indicates

150% overload capacity for

1 minute out of 10 minutes.

Enclosed Passive Filtered

Drive Products

●Standard Enclosed—

covers a wide range of the

most commonly ordered

options. Pre-engineering

eliminates the lead time

normally associated with

customer specific options.

Available configurations

are listed on Pages

V6-T2-207 to V6-T2-222.

●Modified Standard

Enclosed—applies to

specific customer

requirements that vary

from the Standard

Enclosed offering, such as

the need for an additional

indicating light or minor

modifications to drawings.

Contact your local sales

office for assistance in

pricing and lead time.

●Custom Engineered—for

those applications with

more unique or complex

requirements, these are

individually engineered to

the customer’s needs.

Contact your local sales

office for assistance in

pricing and lead time.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-201

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Application Description

Designed to meet the IEEE

®

519-1992 requirements for

ha

rm

onic distortion, the

enclosed passive filtered

drive is an excellent choice

for small and midsize drives

applications where harmonics

are a concern.

What Are Harmonics?

Take a perfect wave with a fundamental frequency of 60 Hz,

which is close to what is supplied by the power company.

Perfect Wave

Add a second wave that is five times the fundamental frequency—

300 Hz (typical of frequency added to the line by a fluorescent light).

Second Wave

Combine the two waves. The result is a 60 Hz supply rich in

fifth harmonics.

Resulting Supply

f(x) = sin(x)

Volts

(v)

Time

(t)

f(x) = sin(5x)

5

Volts

(v)

Time

(t)

f(x) = sin(x) +

Volts

(v)

Time

(t)

sin(5x)

5

What Causes Harmonics?

Harmonics are the result of

nonlinear loads that convert

AC line voltage to DC.

Examples of equipment that

are non-linear loads are listed

below:

●AC variable frequency

drives

●DC drives

●Fluorescence lighting,

computers, UPS systems

●Industrial washing

machines, punch presses,

welders, etc.

How Can Harmonics Due to

VFDs Be Diminished?

By applying drives from the

Eaton Clean Power Drives

Family; The HCX9000,

enclosed passive filtered

drive and enclosed 18-pulse

drive.

What Are Linear Loads?

Linear loads are primarily

devices that run across the

line and do not add

harmonics. Motors are prime

examples. The downside to

having large motor linear

loads is that they draw more

energy than a VFD, because

of their inability to control

motor speed. In most

applications there is a turn

down valve used with the

motor which will reduce the

flow of the material, without

significantly reducing the load

to the motor. While this

provides some measure of

speed control, it is extremely

inefficient.

Why Be Concerned

About Harmonics?

1. Installation and utility

costs increase.

Harmonics cause

damage to transformers

and lower efficiencies

due to the IR loss.

These losses can

become significant (from

16.6–21.6%) which can

have a dramatic effect on

the HVAC systems that

are controlling the

temperatures of the

building where the

transformer and drive

equipment reside.

2. Downtime and loss of

productivity. Telephones

and data transmissions

links may not be

guaranteed to work on

the same power grids

polluted with harmonics.

3. Downtime and

nuisance trips of drives

and other equipment.

Emergency generators

have up to three times

the impedance that is

found in a conventional

utility source. Thus the

harmonic voltage can be

up to three times as

large, causing risk of

operation problems.

4. Larger motors must be

used. Motors running

across the line that are

connected on polluted

power distribution grids

can overheat or operate

at lower efficiency due to

harmonics.

5. Higher installation

costs. Transformers and

power equipment must

be oversized to

accommodate the loss of

efficiencies. This is due

to the harmonic currents

circulating through the

distribution without

performing useful work.

V6-T2-202 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

How Does a VFD Convert Three-Phase AC to a

Variable Output Voltage and Frequency?

The six-pulse VFD: The

majority of all conventional

drives that are built consist of

a six-pulse configuration. The

figure below

represents a six-

diode rectifier design that

converts three-phase utility

power to DC. The inverter

section uses IGBTs to convert

DC power to a simulated AC

sine wave that can vary in

frequency from 0–400 Hz.

The six-pulse VFD drive

creates harmonic current

distortion. The harmonic

current that is created is

energy that can not be used

by customers and causes

external heat and losses to all

components including other

drives that are on the same

power distribution. The figure

is a 100 hp drive with 45A of

damaging harmonic current.

100 hp Six-Diode Rectifier Design

100 hp Six-Pulse Nonproductive Harmonic Current

Six-Pulse Nonproductive Harmonic Current

Six-Pulse Circuit

Current harmonics

I1 = 100% I11 = 6.10% I19 = 1.77%

I5 = 22.5% I13 = 4.06% I23 = 1.12%

I7 = 9.38% I17 = 2.26% I25 = 0.86%

Power = 100 hp

Harmonic current = 45 amps

1000

Current

Amps

500

0

–500

–1000

0.100 0.10625 0.1125

Time in Seconds

0.11875 0.125

1000

Current

Amps

500

0

–500

–1000

0.100 0.10625 0.1125

Time in Seconds

0.11875 0.125

Guidelines of Meeting IEEE Std. 519-1992

Harmonic Distortion Limits

The IEEE 519-1992

Specification is a standard

that provides guidelines for

commercial and industrial

users that are implementing

medium and low voltage

equipment.

Maximum Harmonic Current Distortion in % of the

Fundamental (120V through 69,000V)

The ratio Isc/IL is the ratio of the short-circuit current available at the

point of common coupling (PCC), to the maximum fundamental load

current. Consequently, as the size of the user load decreases with

respect to the size of the system, the percentage of harmonic current

that the user is allowed to inject into the utility system increases.

Notes

TDD = Total demand distortion is the harmonic current distortion in percent of the maximum

demand load current (15 or 30 minute demand).

ISC = Maximum short-circuit current at the PCC not counting motor contribution.

IL = Maximum demand load current for all of the connected loads (fundamental frequency

component) at the PCC. All of the limits are measured at a point of common coupling.

Harmonic Order (Odd Harmonics)

Isc/ILh<11 11<h<17 17<h<23 23<h<35 35<hTDD

<20 4.0 2.0 1.5 0.6 0.3 5.0

20<50 7.0 3.5 2.5 1.0 0.5 8.0

50<100 10.0 4.5 4.0 1.5 0.7 12.0

100<1000 12.0 5.5 5.0 2.0 1.0 15.0

>1000 15.0 7.0 6.0 2.5 1.4 20.0

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-203

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

One-Line Diagram for Harmonic Analysis

Terms

●PCC (Point of Common

Coupling) is defined as the

electrical connecting point

between the utility and

multiple customers per the

specifications in IEEE 519

●POA (Point of Analysis)

is defined as where the

harmonic calculations

are taken

An oscilloscope can make

all measurements at the

PCC or POA to do an on-site

harmonic evaluation.

Harmonic Reduction

Methods to Meet IEEE 519

1. Line Reactor

A line reactor is a three-phase

series inductance on the line

side of an AFD. If a line

reactor is applied on all

AFDs, it is possible to meet

IEEE guidelines where

10–25% of system loads

are AFDs, depending on the

stiffness of the line and the

value of line reactance. Line

reactors are available in

various values of percent

impedance, most typically

1–1.5%, 3% and 5%.

Note: The 9000X drives come

standard with a nominal 3% input

impedance.

____Volts ____Volts

____Volts

____kVA

____Isc

____Impedance

PCC

Utility Side

Utility Side

Transformer

____Volts ____Volts

____Volts

____kVA

____Isc

____Impedance

Customer

Transformer

Customer

Generator

____Volts

____kVA

____Isc

____Impedance

Source A

Source B

Generator

Set

AC

Motor

AC

Motor

AC

Motor

Total Linear Motor Loads

Total Non-Linear Drive Loads

____AMPS

____AMPS

AC

Motor

AC

Motor

AC

Motor

The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system

characteristics. The one line in this figure would provide the data to complete the calculations.

Line Reactor

Advantages

●Low cost

●Can provide moderate

reduction in voltage and

current harmonics

●Available in various values

of percent impedance

●Provides increased input

protection for AFD and its

semiconductors from line

transients

Disadvantages

●May not reduce harmonic

levels to below IEEE 519-

1992 guidelines

●Voltage drop due to IR loss

AFD Motor

V6-T2-204 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

2. Passive Filters

Tuned harmonic filters

involve the series connection

of an inductor with the shunt

connection of an inductor and

capacitor to form a low

impedance path to ground for

a specific range of

frequencies. This path

presents an alternative to the

flow of harmonic currents

back into the utility source.

Enclosed Drive with Integrated Passive Filter

100 hp Enclosed 480V Drive with Integrated Passive Filter

Three-Phase

Input

AC Input

Reactor

L1A

L2A

L3A

1

2

3

Output Transistors

IGBT Section

Dynamic Braking

Transistor

6-Pulse Diode

Bridge Rectier

Converter Section

Shunt

Fusing

Tuned

Shunt

Reactor

Tuned

Harmonic

Capacitor

Inverter Section

(–) DC

(+) DC

Bus

Capacitors

AC

Motor

200

Current

Amps

100

0

–100

–200

Time

100 hp Enclosed 480V Drive with Integrated Passive Filter

Advantages

●Low cost for smaller

horsepower applications

●More effective harmonic

attenuation than 12-pulse

drives

●Provides increased input

protection for AFD from

line transients

Disadvantages

●Capacitors age over time,

unlike magnetics

●Not as effective as

18-pulse drives

●Challenging to retrofit with

bypass applications

Passive Filter

Current harmonics

I1 = 100% I11 = 0.24% I19 = 0.50%

I5 = 3.76% I13 = 1.1% I23 = 0.55%

I7 = 1.65% I17 = 0.80% I25 = 0.80%

Power = 100 hp

Hc = 8.6 Amps

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-205

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

3. 12-Pulse Converters

A 12-pulse converter

incorporates two separate

AFD input semiconductor

bridges, which are fed from

30º phase shifted power

sources with identical

impedance. The sources may

be two isolation

transformers, where one is a

delta/wye design (which

provides the phase shift) and

the second a delta/delta

design (which does not phase

shift). The 12-pulse

arrangement allows the

harmonics from the first

converter to cancel the

harmonics of the second. Up

to approximately 85%

reduction of harmonic current

and voltage distortion may be

achieved (over standard

Basic 12-Pulse Rectifier with “Phase Shifting” Transformer

100 hp 480V Drive with 12-Pulse Rectifier

12-Pulse Diode

Bridge Rectier

Converter Section

Inverter Section

(+) DC

L1A

L2A

L3A

L1B

L2B

L3B

(-) DC

Dynamic Braking

Transistor

Output Transistors

IGBT Section

AC

Motor

12-Pulse Diode

Bridge Rectier

Converter Section

12-Pulse

Phase-Shifting

Transformer

Bus

Capacitors

200

Current

Amps

100

0

–100

–200

Time

six-pulse converter). This

permits a facility to use a

larger percentage of AFD

loads under IEEE 519-1992

guidelines than allowable

using line reactors or DC

chokes. A harmonic analysis

is required to guarantee

compliance with guidelines.

100 hp 480V Drive with 12-Pulse Rectifier

Advantages

●Reasonable cost, although

significantly more than

reactors or chokes

●Substantial reduction (up to

approx. 85%) in voltage

and current harmonics

●Provides increased input

protection for AFD and its

semiconductors from line

transients

Disadvantages

●Impedance matching of

phase shifted sources is

critical to performance

●Transformers often require

separate mounting or

larger AFD enclosures

●May not reduce

distribution harmonic levels

to below IEEE 519-1992

guidelines

●Cannot retrofit for most

AFDs

12-Pulse Circuit

Current harmonics

I1 = 100% I11 = 4.19% I19 = 0.06%

I5 = 1.25% I13 = 2.95% I23 = 0.87%

I7 = 0.48% I17 = 0.21% I25 = 0.73%

Power = 100 hp

Hc = 20 Amps

V6-T2-206 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

4. Clean Power Drives

When the total load is

comprised of non-linear load

such as drives, and the ratio

is lsc/IL, the greatest

harmonic mitigation is

required. Under these

conditions, the currents

drawn from the supply need

to be sinusoidal and “clean”

such that system

interference and additional

losses are negligible. Eaton’s

Enclosed 18-Pulse clean

power drive uses a phase-

shifting auto-transformer with

delta-connected winding that

carries only the ampere-turns

caused by the difference in

load currents. This results in

nine separate phases. In this

type of configuration, the

Basic 18-Pulse Rectifier with Phase-Shifting Auto-Transformer

100 hp 480V Drive with 18-Pulse Rectifiers

1

12

23

34

4

5

5

6

67

7

8

8

9

9

A

C

N

Output Transistors

IGBT Section

Dynamic Braking

Transistor

Pre-charge

Circuit

18-Pulse SCR

Bridge Rectier

Converter Section

18-Pulse

Phase-Shifting

Auto-Transformer

Inverter Section

(–) DC

(+) DC

Diode Rectiers

Bus

Capacitors

3-Phase

AC Input

1

2

3

AC

Motor

200

Current

Amps

100

0

–100

–200

Time

total kVA rating of the

transformer magnetic system

was only 48% that of the

motor load. A traditional

isolated transformer system,

with multipulse windings,

would require the full kVA

rating to be supported, which

is more common in an MV

step-down transformer.

The integrated 18-pulse clean

power drive, with near sine

wave input current and low

harmonics will meet the

requirements of IEEE 519-

1992 under all practical

operating conditions. The

comparisons with six-pulse

passive filter and 12-pulse

systems are shown on Pages

V6-T2-202, V6-T2-204 and

below.

100 hp 480V Drive with 18-Pulse Rectifiers

Advantages

●Effectively guarantees

compliance with IEEE 519-

1992

●Provides increased input

protection for AFD and its

semiconductors from line

transients

●Up to 4 times the harmonic

reduction of 12-pulse

methods

●Smaller transformer than

isolation transformer used

in 12-pulse converter

●Minimizes ripple current in

capacitors, doubling

expected capacitor life

Disadvantages

●Not as cost effective as

some other methods at

small (<50) horsepower

18-Pulse Clean Power

Current harmonics

I1 = 100% I11 = 0.24% I19 = 1.00%

I5 = 0.16% I13 = 0.10% I23 = 0.01%

I7 = 0.03% I17 = 0.86% I25 = 0.01%

Power = 100 hp

Hc = 5.9 Amps

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-207

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Features and Benefits

New enclosed passive filtered

clean power drive features

include (at 480V):

●UL Type 1, UL Type 12, UL

Type 3R

and NEMA 12 with

gaskets and filters

●Input voltage: 480V, 230V,

575V

●Complete range of control,

network and power options

●Horsepower range:

●480V, 7-1/2–400 hp IL

●230V, 7-1/2–100 hp IL;

consult factory for

details

●575V, 15–400 hp IL;

consult factory for

details

●Single enclosure for both

drive and filter reduces

field wiring and enables

convenient bypass

installation

●Packaged solution ensures

optimal coordination of

drive and filter

Standards and Certifications

●UL

●cUL

●508C

Product Identification

Enclosed Passive Filtered Drive—UL Type 12, 40 hp

Input Reactor

Optional Breaker

Disconnect (P1)

Shunt Fusing

Tuned Shu nt

Reactor

SVX9000 Drive

Tuned Har monic

Capacitor

Door Mounted

Keypad

V6-T2-208 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Catalog Number Selection

Enclosed Passive Filtered Drives

Notes

1Brake chopper is standard in 208V, 230V and 480V drives up to FR6; optional in all other drives.

2Local/remote keypad is included as the standard control panel.

3Some options are voltage and/or horsepower specific. Consult your Eaton representative for details.

4See Pages V6-T2-218 and V6-T2-219 for complete descriptions.

5Includes local/remote speed reference switch.

6See Pages V6-T2-216 and V6-T2-217 for complete descriptions.

7Consult Eaton for availability.

Build Alphabetically and Numerically

Voltage Rating

1 = 208V

2 = 230V

4 = 480V

5 = 575V (575–600V)

Product Family

CFX = Integrated filter clean power drive

Enclosure Rating

1 = UL Type 1

2 = UL Type 12

3 = UL Type 3R

6 = NEMA 12 filtered

Application—Torque/Braking 1

A = IL/no brake chopper

B = IL/internal brake chopper

D = IH/no brake chopper

E = IH/internal brake chopper

Enclosed Style

A = Enclosed drive

Horsepower Rating

007 = 7-1/2 hp

010 = 10 hp

015 = 15 hp

020 = 20 hp

025 = 25 hp

030 = 30 hp

040 = 40 hp

050 = 50 hp

060 = 60 hp

075 = 75 hp

100 = 100 hp

125 = 125 hp

150 = 150 hp

200 = 200 hp

250 = 250 hp

300 = 300 hp

350 = 350 hp

400 = 400 hp

CFX 050 1 4 A A _ _ _ _ _ _ _ _ _ _

Enclosed Options 234 Type

K1

K2

K3

K4

K5

K6

KF

KO

Door-mounted speed potentiometer 5

Door-mounted speed potentiometer with HOA selector

switch 5

3–15 psig follower

HAND/OFF/AUTO switch (22 mm)

MANUAL/AUTO reference switch (22 mm)

START/STOP pushbuttons (22 mm)

Bypass test switch for RA and RB

Standard elapsed time meter

Control

Control

Control

Control

Control

Control

Addl. bypass

Control

L1

L2

LE

Power, RUN and fault pilot lights

Bypass pilot lights for RA, RB, bypass options

Red RUN light

Light

Addl. bypass

Light

P1

P3

P7

P8

PE

PF

PG

PH

PI

PN

Input circuit breaker

Input line fuses (200 kAIC)

Input power surge protection

TVSS surge protective device

Output contactor

Output filter

MotoRx (up to 600 ft) 1000 V/μS DV/DT filter

Single overload relay

Dual overload relays

Dual overloads for bypass

Input

Input

Input

Input

Output

Output

Output

Output

Output

Addl. bypass

RA

RB

RC

RD

RG

Manual HOA bypass controller

Manual IOB bypass controller

Auto transfer HOA bypass controller

Auto transfer IOB bypass controller

Reduced voltage starter for bypass

Bypass

Bypass

Bypass

Bypass

Bypass

S4

S5

S6

S9

Floor stand 6 in

Floor stand 22 in

Floor stand 12 in

Space heater

Enclosure

Enclosure

Enclosure

Enclosure

Communication Options 6

C2 = Modbus

C3 = PROFIBUS DP

C4 =LonWorks

C5 = PROFIBUS DP (D9 Connector)

C6 = CANopen (Slave)

C7 = DeviceNet

C8 = Modbus (D9 type connector)

CA = Johnson Controls N2

CI = Modbus TCP

CJ = BACnet

CQ = EtherNet/IP

D3 = RS-232 with D9 connection

Engineered Options

HT

VB

High temperature rating for 50°C 7

Varnished boards

Control Options

B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc

B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm

B4 = 1 AI (mA isolated), 2 AO (mA isolated), 1 ext +24 Vdc/EXT +24 Vdc

B5 = 3 RO (NO)

B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100

B9 = 1 RO (NO), 5 DI 42–240 Vac input

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-209

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Product Selection

When Ordering

●Select a base catalog

number that meets the

application requirements—

nominal horsepower,

voltage and enclosure

rating. (The enclosed

drive’s continuous output

amp rating should be equal

to or greater than the

motor’s full load amp

rating.) The base enclosed

package includes a

standard drive, door-

mounted alphanumeric

panel and enclosure.

●The enclosed passive

filtered drive product uses

the term High Overload (IH)

in place of the term

Constant Torque (CT).

Likewise, Low Overload (IL)

is used in place of the term

Variable Torque (VT). The

new terms are a more

precise description of the

rating. The older terms

included ambient

temperature ratings in

addition to overload

ratings. In order to

minimize enclosure size

and offer the highest

ambient temperature

rating, overload and

temperature ratings are

now treated separately.

Ambient temperature

ratings are shown in the

following table.

Ambient

Temperature Ratings

●If dynamic brake chopper

or control/communication

option is desired, change

the appropriate code in the

base catalog number.

●All of the programming is

exactly the same as the

standard SVX9000 drive.

●Select enclosed options.

Add the codes as suffixes

to the base catalog number

in alphabetical and numeric

order.

Note

1For high temperature rating, select

HT option code and contact factory.

Enclosure

Size IHIL

B, C, 9 140°C 40°C

7, 8 50°C 50°C

V6-T2-210 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

208V Drives

UL Type 1, UL Type 12, UL Type 3R and NEMA 12 Filtered

Enclosed Passive Filtered Drive Enclosure

Enclosure Dimension Drawings

Notes

1 FR5–FR7 drives not available in UL Type 1.

2 Enclosures 7 and 8 are NEMA 12 filtered.

3 Not available for UL Type 3R.

hp

NEC

Current (A)

Chassis

Frame

UL Type 1 UL Type 12 and NEMA 12 Filtered UL Type 3R

Base Catalog Number Base Catalog Number Base Catalog Number

Low Overload Drive

7-1/2 24.2 FR5 1CFX00721BA CFX00731BA

10 30.8 FR5 1CFX01021BA CFX01031BA

15 46.2 FR6 1CFX01521BA CFX01531BA

20 59.4 FR6 1CFX02021BA CFX02031BA

25 74.8 FR7 1CFX02521AA CFX02531AA

30 88 FR7 1CFX03021AA CFX03031AA

40 114 FR7 1CFX04021AA CFX04031AA

50 143 FR8 CFX05011AA CFX05061AA CFX05031AA

60 169 FR8 CFX06011AA CFX06061AA CFX06031AA

75 211 FR8 CFX07511AA CFX07561AA CFX07531AA

100 273 FR9 CFX10011AA CFX10061AA CFX10031AA

High Overload Drive

7-1/2 24.2 FR5 1CFX00721EA CFX00731EA

10 30.8 FR6 1CFX01021EA CFX01031EA

15 46.2 FR6 1CFX01521EA CFX01531EA

20 59.4 FR7 1CFX02021DA CFX02031DA

25 74.8 FR7 1CFX02521DA CFX02531DA

30 88 FR7 1CFX03021DA CFX03031DA

40 114 FR8 CFX04011DA CFX04061DA CFX04031DA

50 143 FR8 CFX05011DA CFX05061DA CFX05031DA

60 169 FR8 CFX06011DA CFX06061DA CFX06031DA

75 211 FR9 CFX07511DA CFX07561DA CFX07531DA

100 273 FR9 CFX10011DA CFX10061DA CFX10031DA

Chassis

Frame

UL Type 1 UL Type 12 UL Type 3R

Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options

FR4 N/A N/A B C B C

FR5 N/A N/A B C B C

FR6 N/A N/A B C B C

FR7N/A7C7CD

FR87777FF

FR98888FF

Enclosure

Size UL Type 1 and UL Type 12 UL Type 3R

BSee Page V6-T2-224 See Page V6-T2-226

CSee Page V6-T2-225 See Page V6-T2-227

DN/A See Page V6-T2-228

FN/A See Page V6-T2-229

7 2See Page V6-T2-230 3

8 2See Page V6-T2-231 3

9See Page V6-T2-232 3

Enclosed Passive

Filtered Drive

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-211

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

230V Drives

UL Type 1, UL Type 12, UL Type 3R and NEMA 12 Filtered

Enclosed Passive Filtered Drive Enclosure

Enclosure Dimension Drawings

Notes

1 FR5–FR7 drives not available in UL Type 1.

2 Enclosures 7 and 8 are NEMA 12 filtered.

3 Not available for UL Type 3R.

hp

NEC

Current (A)

Chassis

Frame

UL Type 1 UL Type 12 and NEMA 12 Filtered UL Type 3R

Base Catalog Number Base Catalog Number Base Catalog Number

Low Overload Drive

7-1/2 22 FR5 1CFX00722BA CFX00732BA

10 28 FR5 1CFX01022BA CFX01032BA

15 42 FR6 1CFX01522BA CFX01532BA

20 54 FR6 1CFX02022BA CFX02032BA

25 68 FR7 1CFX02522AA CFX02532AA

30 80 FR7 1CFX03022AA CFX03032AA

40 104 FR7 1CFX04022AA CFX04032AA

50 130 FR8 CFX05012AA CFX05062AA CFX05032AA

60 154 FR8 CFX06012AA CFX06062AA CFX06032AA

75 192 FR8 CFX07512AA CFX07562AA CFX07532AA

100 248 FR9 CFX10012AA CFX10062AA CFX10032AA

High Overload Drive

7-1/2 22 FR5 1CFX00722EA CFX00732EA

10 28 FR6 1CFX01022EA CFX01032EA

15 42 FR6 1CFX01522EA CFX01532EA

20 54 FR7 1CFX02022DA CFX02032DA

25 68 FR7 1CFX02522DA CFX02532DA

30 80 FR7 1CFX03022DA CFX03032DA

40 104 FR8 CFX04012DA CFX04062DA CFX04032DA

50 130 FR8 CFX05012DA CFX05062DA CFX05032DA

60 154 FR8 CFX06012DA CFX06062DA CFX06032DA

75 192 FR9 CFX07512DA CFX07562DA CFX07532DA

100 248 FR9 CFX10012DA CFX10062DA CFX10032DA

Chassis

Frame

UL Type 1 UL Type 12 UL Type 3R

Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options

FR4 N/A N/A B C B C

FR5 N/A N/A B C B C

FR6 N/A N/A B C B C

FR7N/A7C7CD

FR87777FF

FR98888FF

Enclosure

Size UL Type 1 and UL Type 12 UL Type 3R

BSee Page V6-T2-224 See Page V6-T2-226

CSee Page V6-T2-225 See Page V6-T2-227

DN/A See Page V6-T2-228

FN/A See Page V6-T2-229

7 2See Page V6-T2-230 3

8 2See Page V6-T2-231 3

9See Page V6-T2-232 3

Enclosed Passive

Filtered Drive

V6-T2-212 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

480V Drives

Enclosed Passive Filtered Base Drive

Notes

1 The integrated filter clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.

2 FR4–FR6 drives not available in UL Type 1.

3 This catalog number is used only with power options.

4 Consult factory.

hp

NEC

Current (A)

Chassis

Frame

UL Type 1 UL Type 12 and NEMA 12 Filtered UL Type 3R

Base Catalog Number 1Base Catalog Number 1Base Catalog Number 1

Low Overload Drive

7-1/2 11 FR4 2CFX00724BA CFX00734BA

10 14 FR5 2CFX01024BA CFX01034BA

15 21 FR5 2CFX01524BA CFX01534BA

20 27 FR5 2CFX02024BA CFX02034BA

25 34 FR6 2CFX02524BA CFX02534BA

30 40 FR6 2CFX03024BA CFX03034BA

40 52 FR6 2CFX04024BA CFX04034BA

50 65 FR7 CFX05014AA 3CFX05024AA CFX05034AA

60 77 FR7 CFX06014AA 3CFX06024AA CFX06034AA

75 96 FR7 CFX07514AA 3CFX07524AA CFX07534AA

100 124 FR8 CFX10014AA CFX10064AA CFX10034AA

125 156 FR8 CFX12514AA CFX12564AA CFX12534AA

150 180 FR8 CFX15014AA CFX15064AA CFX15034AA

200 240 FR9 CFX20014AA CFX20064AA CFX20034AA

250 302 FR9 CFX25014AA CFX25064AA CFX25034AA

300 361 FR10 CFX30014AA CFX30064AA 4

350 414 FR10 CFX35014AA CFX35064AA 4

400 477 FR10 CFX40014AA CFX40064AA 4

High Overload Drive

7-1/2 11 FR5 2CFX00724EA CFX00734EA

10 14 FR5 2CFX01024EA CFX01034EA

15 21 FR5 2CFX01524EA CFX01534EA

20 27 FR6 2CFX02024EA CFX02034EA

25 34 FR6 2CFX02524EA CFX02534EA

30 40 FR6 2CFX03024EA CFX03034EA

40 52 FR7 CFX04014DA 3CFX04024DA CFX04034DA

50 65 FR7 CFX05014DA 3CFX05024DA CFX05034DA

60 77 FR7 CFX06014DA 3CFX06024DA CFX06034DA

75 96 FR8 CFX07514DA CFX07564DA CFX07534DA

100 124 FR8 CFX10014DA CFX10064DA CFX10034DA

125 156 FR8 CFX12514DA CFX12564DA CFX12534DA

150 180 FR9 CFX15014DA CFX15064DA CFX15034DA

200 240 FR9 CFX20014DA CFX20064DA CFX20034DA

250 302 FR10 CFX25014DA CFX25064DA 4

300 361 FR10 CFX30014DA CFX30064DA 4

350 414 FR10 CFX35014DA CFX35064DA 4

Enclosed Passive

Filtered Drive

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-213

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Adjustable Frequency Drives

Low Harmonic Drives

Enclosed Passive Filtered Drive Enclosure

Enclosure Dimension Drawings

Notes

1 Consult factory.

2 Enclosures 7 and 8 are NEMA 12 filtered.

3 Not available for UL Type 3R.

Chassis

Frame

UL Type 1 UL Type 12 UL Type 3R

Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options

FR4 N/A N/A B C B C

FR5 N/A N/A B C B C

FR6 N/A N/A B C B C

FR7N/A7C7CD

FR87777FF

FR98888FF

FR1099 99 11

Enclosure

Size UL Type 1 and UL Type 12 UL Type 3R

BSee Page V6-T2-224 See Page V6-T2-226

CSee Page V6-T2-225 See Page V6-T2-227

DN/A See Page V6-T2-228

FN/A See Page V6-T2-229

7 2See Page V6-T2-230 3

8 2See Page V6-T2-231 3

9See Page V6-T2-232 3

V6-T2-214 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

575V Drives

UL Type 1, UL Type 12, UL Type 3R and NEMA 12 Filtered

Notes

1 FR6–FR7 drives not available in UL Type 1.

2 Consult factory.

hp

NEC

Current (A)

Chassis

Frame

UL Type 1 UL Type 12 and NEMA 12 Filtered UL Type 3R

Base Catalog Number Base Catalog Number Base Catalog Number

Low Overload Drive

15 17 FR6 1CFX01525AA CFX01535AA

20 22 FR6 1CFX02025AA CFX02035AA

25 27 FR6 1CFX02525AA CFX02535AA

30 32 FR6 1CFX03025AA CFX03035AA

40 41 FR7 1CFX04025AA CFX04035AA

50 52 FR7 1CFX05025AA CFX05035AA

60 62 FR8 CFX06015AA CFX06065AA CFX06035AA

75 77 FR8 CFX07515AA CFX07565AA CFX07535AA

100 99 FR8 CFX10015AA CFX10065AA CFX10035AA

125 125 FR9 CFX12515AA CFX12565AA CFX12535AA

150 144 FR9 CFX15015AA CFX15065AA CFX15035AA

200 192 FR9 CFX20015AA CFX20065AA CFX20035AA

250 242 FR10 CFX25015AA CFX25065AA 2

300 289 FR10 CFX30015AA CFX30065AA 2

400 382 FR10 CFX40015AA CFX40065AA 2

High Overload Drive

10 14 FR6 1CFX01025DA CFX01035DA

15 17 FR6 1CFX01525DA CFX01535DA

20 22 FR6 1CFX02025DA CFX02035DA

25 27 FR6 1CFX02525DA CFX02535DA

30 32 FR7 1CFX03025DA CFX03035DA

40 41 FR7 1CFX04025DA CFX04035DA

50 52 FR8 CFX05015DA CFX05065DA CFX05035DA

60 62 FR8 CFX06015DA CFX06065DA CFX06035DA

75 77 FR8 CFX07515DA CFX07565DA CFX07535DA

100 99 FR9 CFX10015DA CFX10065DA CFX10035DA

125 125 FR9 CFX12515DA CFX12565DA CFX12535DA

150 144 FR9 CFX15015DA CFX15065DA CFX15035DA

200 192 FR10 CFX20015DA CFX20065DA 2

250 242 FR10 CFX25015DA CFX25065DA 2

300 289 FR10 CFX30015DA CFX30065DA 2

Enclosed Passive

Filtered Drive

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-215

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Enclosed Passive Filtered Drive Enclosure

Enclosure Dimension Drawings

Notes

1 Consult factory.

2 Enclosures 7 and 8 are NEMA 12 filtered.

3 Not available for UL Type 3R.

Chassis

Frame

UL Type 1 UL Type 12 UL Type 3R

Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options

FR6 N/A N/A B C B C

FR7N/A7C7CD

FR87777FF

FR98888FF

FR1099 99 11

Enclosure

Size UL Type 1 and UL Type 12 UL Type 3R

BSee Page V6-T2-224 See Page V6-T2-226

CSee Page V6-T2-225 See Page V6-T2-227

DN/A See Page V6-T2-228

FN/A See Page V6-T2-229

7 2See Page V6-T2-230 3

8 2See Page V6-T2-231 3

9See Page V6-T2-232 3

V6-T2-216 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Options

Enclosed Passive Filtered Drive Option Board Kits

The enclosed passive filtered drive series can accommodate a wide selection of expander and

adapter option boards to customize the drive for your application needs. The drive’s control unit is

designed to accept a total of five option boards.

The enclosed passive filtered drive series factory-installed standard board configuration includes an A9

I/O board and an A2 relay output board, which are installed in slots A and B.

Option Board Kits

Notes

1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output

2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.

3 OPTC2 is a multi-protocol option card.

Option Kit Description 1

Allowed Slot

Locations 2

Field

Installed

Factory

Installed SVX Ready Programs

Catalog

Number

Option

Designator Basic

Local/

Remote Standard MSS PID Multi-P. PFC

Standard I/O Cards

2 RO (NC/NO) B OPTA2 — ■ ■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/ext +24 Vdc

AOPTA9 — ■ ■ ■ ■■■ ■

Extended I/O Cards

6 DI B, C, D, E OPTB1 B1 —— — ——

■■

1 RO (NC/NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 —— — ——

■■

1 AI (mA isolated), 2 AO (mA isolated) B, C, D, E OPTB4 B4 ■ ■ ■ ■■■ ■

3 RO (NO) B, C, D, E OPTB5 B5 —— — ——

■■

3 Pt100 RTD board B, C, D, E OPTB8 B8 —— — ——

■—

1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 —— — ——

■■

Communication Cards 3

Modbus D, E OPTC2 C2 ■ ■ ■ ■■■ ■

Modbus TCP D, E OPTCI CI ■ ■ ■ ■■■ ■

BACnet D, E OPTCJ CJ ■ ■ ■ ■■■ ■

EtherNet/IP D, E OPTCQ CQ ■ ■ ■ ■■■ ■

Johnson Controls N2 D, E OPTC2 CA ■ ■ ■ ■■■ ■

PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■■■ ■

LonWorks D, E OPTC4 C4 ■ ■ ■ ■■■ ■

PROFIBUS DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■■■ ■

CANopen (slave) D, E OPTC6 C6 ■ ■ ■ ■■■ ■

DeviceNet D, E OPTC7 C7 ■ ■ ■ ■■■ ■

Modbus (D9 type connector) D, E OPTC8 C8 ■ ■ ■ ■■■ ■

RS-232 with D9 connection D, E OPTD3 D3 ■ ■ ■ ■■■ ■

Option Boards

ABCDE

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-217

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Adjustable Frequency Drives

Low Harmonic Drives

Modbus RTU Network

Communications

The Modbus Network Card

OPTC2 is used for connecting

the 9000X Drive as a slave

on a Modbus network. The

interface is connected by

a 9-pin DSUB connector

(female) and the baud rate

ranges from 300 to 19,200

baud. Other communication

parameters include an

address range from 1 to 247;

a parity of None, Odd or

Even; and the stop bit is 1.

PROFIBUS Network

Communications

The PROFIBUS Network Card

OPTC3 is used for connecting

the 9000X Drive as a slave

on a PROFIBUS-DP network.

The interface is connected

by a 9-pin DSUB connector

(female). The baud rates

range from 9.6K baud to 12M

baud, and the addresses

range from 1 to 127.

LonWorks Network

Communications

The LonWorks Network Card

OPTC4 is used for connecting

the 9000X Drive on a

LonWorks network. This

interface uses Standard

Network Variable Types

(SNVT) as data types. The

channel connection is

achieved using a FTT-10A

Free Topology transceiver

via a single twisted transfer

cable. The communication

speed with LonWorks is

78 kBits/s.

CANopen (Slave)

Communications

The CANopen (Slave)

Network Card OPTC6 is used

for connecting the 9000X

Drive to a host system.

According to ISO® 11898

standard cables to be chosen

for CAN bus should have

a nominal impedance of

120 ohms, and specific line

delay of nominal 5 as/m.

120 ohm line termination

resistors required for

installation.

DeviceNet Network

Communications

The DeviceNet Network Card

OPTC7 is used for connecting

the 9000X Drive on a

DeviceNet Network. It

includes a 5.08 mm pluggable

connector. Transfer method

is via CAN using a two-wire

twisted shielded cable with

two-wire bus power cable

and drain. The baud rates

used for communication

include 125K baud, 250K

baud and 500K baud.

Johnson Controls Metasys N2

Network Communications

The OPTC2 fieldbus board

provides communication

between the 9000X Drive

and a Johnson Controls

Metasys™ N2 network.

With this connection, the

drive can be controlled,

monitored and programmed

from the Metasys system.

The N2 fieldbus is available as

a factory-installed option and

as a field-installable kit.

Modbus/TCP Network

Communications

The Modbus/TCP Network

Card OPTCI is used for

connecting the 9000X Drive

to Ethernet networks using

Modbus protocol. It includes

an RJ-45 pluggable

connector. This interface

provides a selection of

standard and custom register

values to communicate drive

parameters. The board

supports 10 Mbps and

100 Mbps communication

speeds. The IP address of

the board is configurable over

Ethernet using a supplied

software tool.

BACnet Network

Communications

The BACnet Network Card

OPTCJ is used for connecting

the 9000X Drive to BACnet

networks. It includes a 5.08

mm pluggable connector.

Data transfer is Master-Slave/

Token Passing (MS/TP)

RS-485. This interface uses

a collection of 30 Binary

Value Objects (BVOs) and

35 Analog Value Objects

(AVOs) to communicate

drive parameters. The card

supports 9.6, 19.2 and 38.4

Kbaud communication

speeds and supports network

addresses 1 to 127.

Ethernet/IP Network

Communications

The Ethernet/IP Network

Card OPTCK is used for

connecting the 9000X Drive

to Ethernet/Industrial Protocol

networks. It includes an RJ-

45 pluggable connector. The

interface uses CIP objects to

communicate drive

parameters (CIP is

“Common Industrial

Protocol,” the same protocol

used by DeviceNet). The

board supports 10 Mbps and

100 Mbps communication

speeds. The IP address of

the board is configurable

by Static, BOOTP and

DHCP methods.

V6-T2-218 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Control/Communication Option Descriptions

Available Control/Communications Options

Option Description Option Type

K1 Door-Mounted Speed Potentiometer—Provides the drive with the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses the

10 Vdc reference to generate a 0–10V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the HOA

switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the speed

potentiometer or a remote speed signal.

Control

K2 Door-Mounted Speed Potentiometer with HOA Selector Switch—Provides the drive with the ability to start/stop and adjust the speed reference from door-

mounted control devices or remotely from customer supplied inputs. In HAND position, the drive will start and the speed is controlled by the door-mounted speed

potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry contact and

4–20 mA signal.

Control

K3 3–15 psig Follower—Provides a pneumatic transducer which converts a 3–15 psig pneumatic signal to either 0–8 Vdc or a 1–9 Vdc signal interface with the drive.

The circuit board is mounted on the inside of the front enclosure panel and connects to the user’s pneumatic control system via 6 ft (1.8m) of flexible tubing and a 1/4 in

(6.4 mm) brass tube union.

Control

K4 HAND/OFF/AUTO Switch for Non-Bypass Configurations—Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of

operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be

configured via drive programming to allow for alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus.

Control

K5 MANUAL/AUTO Speed Reference Switch—Provides door-mounted selector switch for MANUAL/AUTO speed reference. Control

K6 START/STOP Pushbuttons—Provide door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Control

KF Bypass Test Switch for RB and RA—Allows the user to energize the AF drive for testing while operating the motor on the bypass controller. The Test Switch is

mounted on the inside of the enclosure door.

Addl. bypass

KO Standard Elapsed Time Meter—Provides a door-mounted elapsed run time meter. Control

L1 Power On, Run and Fault Lights—Provide a white power on light that indicates power to the enclosed cabinets, a green run light and a red fault light that indicates a

drive fault has occurred.

Light

L2 Bypass Pilot Lights for RB, RA Bypass Options—A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is

running in bypass mode. The lights are mounted on the enclosure door, above the switches.

Addl. bypass

LE Red Run Pilot Light (22 mm)—Provides a red run pilot light that indicates the drive is running. Light

P1 Input Circuit Breaker—High interrupting circuit breaker that provides a means of short-circuit protection for the power cables between it and the enclosed 18-pulse

drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the enclosed 18-pulse drive from the line and the operating

mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Standard rating is 65 kAIC at 208/480V. 100 kAIC is available as an option.

Input

P3 Input Line Fuses Rated to 200 kAIC—Provide high-level fault protection of the drive input power circuit from the load side of the fuses to the input side of the power

transistors. This option consists of three 200 kA fuses, which are factory mounted in the enclosure.

Input

P7 MOV Surge Suppressor—Provides a Metal Oxide Varistor (MOV) connected to the line side terminals and is designed to clip line side transients. Input

P8 TVSS Surge Protective Device with 50 kA Rating—Provides transient voltage protection eliminating surges and spikes which can damage the diode bridge

of the drive.

Input

PC Capacitor Contactor—This option provides a contactor between the tuned reactor and capacitor to disconnect the capacitor from the circuit when desired, typically at

light or no load conditions. This contactor is wired to a programmable relay output.

Input

PE Output Contactor—Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive’s run or

permissive logic. NO auxiliary contacts rated at 10A, 600 Vac are provided for customer use. Bypass options RB and RA include an output contactor as standard.

This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure.

Output

PF Output Filter—Used to reduce the transient voltage (DV/DT) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30m) or for a

drive rated at 525–690V. This option is mounted in the enclosure, and may be used in conjunction with a brake chopper circuit.

Output

PG MotoRx (300–600 ft) 1000 V/μS DV/DT Filter—Used to reduce transient voltage (DV/DT) and peak voltages at the motor terminals. This option is comprised of a 0.5%

line reactor, followed by capacitive filtering and an energy recovery/clamping circuit. Unlike the output filter (see option PF), the MotoRx recovers most of the energy from the

voltage peaks, resulting in a lower voltage drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and the drive

is 300–600 ft (91–183m). This option cannot be used with the brake chopper circuit. The output filter (option PF) should be investigated as an alternative.

Output

PH Single Overload Relay—Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options. It is

included with the bypass configurations for overload current protection in the bypass mode. The overload relay is mounted within the enclosure, and is manually

resettable. Heater pack included.

Output

PI Dual Overload Relays—This option is recommended when a single drive is operating two motors and overload current protection is needed for each of the motors. The

standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include

two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included.

Output

PN Dual Overloads for Bypass—This option is recommended when a single drive is operating two motors in the bypass mode and overload current protection is needed

for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a

100 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable.

Addl. bypass

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-219

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Adjustable Frequency Drives

Low Harmonic Drives

Available Control/Communications Options, continued

Enclosed Drive Options

Conformal (Varnished) Coating 1

Light Options

Control Options

Note

1See catalog number description to order.

Option Description Option Type

RA Manual HOA Bypass Controller—The manual HAND/OFF/AUTO (HOA)—three-contactor—bypass option provides a means of bypassing the enclosed passive

filtered drive, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input HMCP, a fused control power

transformer, and a full voltage bypass starter with a door-mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start

and stop the drive in the inverter mode. IEC type input, bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring

diagram on Page V6-T2-223).

Bypass

RB Manual IOB Bypass Controller—The manual INVERTER/OFF/BYPASS (IOB)—three-contactor—bypass option provides a means of bypassing the enclosed passive

filtered drive, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input HMCP, a fused control power

transformer, and a full voltage bypass starter with a door-mounted IOB selector switch. IEC type input, bypass and input contactors are provided. The contactors are

mechanically and electrically interlocked (see wiring diagram on Page V6-T2-223).

Bypass

RC Auto Transfer HOA Bypass Controller —The manual HAND/OFF/AUTO (HOA)—three-contactor—bypass option provides a means of bypassing the enclosed passive

filtered drive, allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the

line” operation after a drive trip. This option consists of an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted HOA

selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in either mode. IEC type input, bypass and input

contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page V6-T2-223). Door-mounted pilot lights are provided

that indicate bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in

bypass mode.

WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.

Bypass

RD Auto Transfer IOB Bypass Controller—The auto INVERTER/OFF/BYPASS (IOB)—three-contactor—bypass option provides a means of bypassing the enclosed passive

filtered drive, allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the

line” operation after a drive trip. This option consists of an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted IOB

selector switch. IEC type input, bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page

V6-T2-223). Door-mounted pilot lights are provided that indicate bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an

amber light indicates when the motor is running in bypass mode.

WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.

Bypass

RG Reduced Voltage Starter for Bypass—Used in conjunction with bypass option RA, RB, RC or RD. This option adds IT. Series reduced voltage soft starter to bypass

assembly for soft starting in bypass mode.

Bypass

S4 Floor Stand 6 in—Raises “F” box off the ground 6 in (152.4 mm). Recommended when box is not installed on an appropriate concrete pad. Enclosure

S5 Floor Stand 22 in—Converts a Size B or C, normally wall mounted enclosure to a floor standing enclosure with a height of 22 in (558.8 mm). Enclosure

S6 Floor Stand 12 in—Converts a Size C or D, normally wall mounted enclosure to a floor standing enclosure with a height of 12 in (304.8 mm). Enclosure

S9 Space Heater—Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature control.

Heater requires a customer supplied 115V remote supply source.

Enclosure

Chassis

Frame

Delivery

Code

Chassis

Frame

Delivery

Code

FR6 FP FR9 FP

FR7 FP FR10 FP

FR8 FP FR11 FP

— — FR12 FP

Description

Catalog

Number Suffix

Power on, run, fault LED lights (22 mm) L1

Power on, fault LED lights (22 mm) L3

Green LED run light (22 mm) LA

Green LED stop light (22 mm) LD

Red LED run light (22 mm) LE

Red LED stop light (22 mm) LF

Red LED fault light (22 mm) LG

Power on white LED light (22 mm) LJ

Miscellaneous LED light (22 mm) LU

Description

Catalog

Number Suffix

Door-mounted speed potentiometer K1

Door-mounted speed potentiometer with HOA selector switch K2

3–15 psig follower K3

HOA selector switch K4

MANUAL/AUTO reference switch K5

START-STOP pushbuttons K6

Type D2 control relay SD

On-delay relay SE

Off-delay relay SF

Additional terminal blocks per 4 points SD

V6-T2-220 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Bypass Control Options

Meter Options

Enclosure Options

208V Power Options, 7-1/2–100 hp

230V Power Options, 7-1/2–125 hp

480 and 575V Power Options, 7-1/2–400 hp

208V Bypass Options, 7-1/2–100 hp

230V Bypass Options, 7-1/2–125 hp

480 and 575V Bypass Options, 7-1/2–400 hp

Note

1Requires customer-supplied 115 Vac supply.

Description

Catalog

Number Suffix

Bypass test switch used with RA and RB KF

Inverter/bypass pilot lights L2

Description

Catalog

Number Suffix

Standard elapsed time meter KO

Frequency meter KS

MP-3000 relay with URTD KV

MP-3000 relay with URTD and CTs KU

Enclosure

Size

Catalog

Number Suffix

Space Heater 1

7S9

8S9

9S9

BS9

CS9

DS9

FS9

Plastic Nameplate

All SN

Floor Stand/Enclosure Size

6 in floor stand, size F S4

22 in floor stand, size B and C S5

12 in floor stand, size C and D S6

Description

Catalog

Number Suffix

Input breaker P1

Input line fusing P2

Input line fuses 200 kAIC P3

Output contactor PE

Single overload relay PH

Dual overload relays PI

MOV P7

50 kA surge protective device P8

100 kA surge protective device P9

Description

Catalog

Number Suffix

Input breaker P1

Input line fusing P2

Input line fuses 200 kAIC P3

Output contactor PE

Single overload relay PH

Dual overload relays PI

MOV P7

50 kA surge protective device P8

100 kA surge protective device P9

Description

Catalog

Number Suffix

Input breaker P1

Input line fusing P2

Input line fuses 200 kAIC P3

Output contactor PE

Output filter PF

MotoRx (300–600 ft) DV/DT filter PG

Single overload relay PH

Dual overload relays PI

Input MOV P7

50 kA surge protective device P8

100 kA surge protective device P9

Description

Catalog

Number Suffix

Manual HOA bypass controller RA

IOB bypass controller RB

Auto transfer HOA bypass controller RC

Auto transfer IOB bypass controller RD

Reduced voltage starter for bypass RG

Dual overloads for bypass PN

Description

Catalog

Number Suffix

Manual HOA bypass controller RA

IOB bypass controller RB

Auto transfer HOA bypass controller RC

Auto transfer IOB bypass controller RD

Reduced voltage starter for bypass RG

Dual overloads for bypass PN

Description

Catalog

Number Suffix

Manual HOA bypass controller RA

IOB bypass controller RB

Auto transfer HOA bypass controller RC

Auto transfer IOB bypass controller RD

Reduced voltage starter for bypass RG

Dual overloads for bypass PN

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-221

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Adjustable Frequency Drives

Low Harmonic Drives

Technical Data and Specifications

Enclosed Passive Filtered Drives

Note

1The EMI filter is optional in FR10.

Description Specification

Primary Design Features

45–66 Hz input frequency Standard

Output: AC volts maximum Input Voltage Base

Output frequency range 0–320 Hz

Initial output current (IH) 250% for 2 seconds

Overload (1 minute [IH/IL]) 150%/110%

Enclosure space heater Optional

Oversize enclosure Standard

Output contactor Optional

Bypass motor starter Optional

Listings UL, cUL, 508C

Protection Features

Incoming line fuses Optional

AC input circuit disconnect Optional

Phase rotation insensitive Standard

EMI filter Standard—FR6 thru FR9 1

Input phase loss protection Standard

Input overvoltage protection Standard

Line surge protection Standard

Output short-circuit protection Standard

Output ground fault protection Standard

Output phase protection Standard

Overtemperature protection Standard

DC overvoltage protection Standard

Drive overload protection Standard

Motor overload protection Standard

Programmer software Optional

Local/remote keypad Standard

Keypad lockout Standard

Fault alarm output Standard

Built-in diagnostics Standard

Surge protective device Optional

Description Specification

Input/Output Interface Features

Setup adjustment provisions

Remote keypad/display Standard

Personal computer Standard

Operator control provisions

Drive mounted keypad/display Standard

Remote keypad/display Standard

Conventional control elements Standard

Serial communications Optional

115 Vac control circuit Optional

Speed setting inputs

Keypad Standard

0–10 Vdc potentiometer/voltage signal Standard

4–20 mA isolated Configurable

4–20 mA differential Configurable

3–15 psig Optional

Analog outputs

Speed/frequency Standard

Torque/load/current Programmable

Motor voltage Programmable

Kilowatts Programmable

0–10 Vdc signals Configurable w/jumpers

4–20 mA DC signals Standard

Isolated signals Optional

Discrete outputs

Fault alarm Standard

Drive running Standard

Drive at set speed Programmable

Optional parameters 14

Dry contacts 2 relays Form C

Open collector outputs 1

Additional discrete outputs Optional

Communications

RS-232 Standard

RS-422/485 Optional

DeviceNet™ Optional

Modbus RTU Optional

CANopen (slave) Optional

PROFIBUS-DP Optional

Lonworks®Optional

Johnson Controls Metasys™ N2 Optional

EtherNet/IP/Modbus TCP Optional

BACnet Optional

V6-T2-222 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

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Enclosed Passive Filtered Drives, continued Standard I/O Specifications

I/O Specifications for Control/Communication Options

Notes

1Units FR10 rated 40°C.

2For applications above 3A consult instruction manual.

Description Specification

Performance Features

Sensorless vector control Standard

Volts/hertz control Standard

IR and slip compensation Standard

Electronic reversing Standard

Dynamic braking Optional

DC braking Standard

PID setpoint controller Programmable

Critical speed lockout Standard

Current (torque) limit Standard

Adjustable acceleration/deceleration Standard

Linear or S curve accel/decel Standard

Jog at preset speed Standard

Thread/preset speeds 7

Automatic restart Selectable

Coasting motor start Standard

Coast or ramp stop selection Standard

Elapsed time meter Optional

Standard Conditions for Application and Service

Maximum operating ambient temperature 0 to 40°C, contact factory for 50°C 1

Storage temperature –40 to 60°C

Humidity (maximum), non-condensing 95%

Altitude 100% load capacity (no derating) up to

3280 ft (1000m);

1% derating for each 328 ft (100m) above

3280 ft (1000m); max. 9842 ft (3000m)

Line voltage variation +10/–15%

Line frequency variation 45–66 Hz

Efficiency >96%

Power factor (displacement) 0.99

Description Specification

Six–digital input programmable 24V: “0” <10V, “1” >18V,Ri >5 kohms

Two–analog input configurable w/

jumpers

Voltage: 0–±10V, Ri >200 kohms

Current: 0 (4)–20 mA, Ri = 250 kohms

Two–digital output programmable Form C relays 250 Vac or 30 Vdc 2 Amp resistive

One–digital output programmable Open collector 48 Vdc 50 mA

One–analog output programmable

configurable w/jumper

0–20 mA, RL max. 500 ohms 10 bits ±2%

Description Specification

Analog voltage, input 0–±10V, Ri >200 kilohms

Analog current, input 0 (4)–20 mA, Ri = 250 ohms

Digital input 24V: “0” <10V, “1” >18V, Ri >5 kilohms

Auxiliary voltage 24V (±20%), max. 50 mA

Reference voltage 10V ±3%, max. 10 mA

Analog current, output 0 (4)–20 mA, RL = 500 kilohms, resolution

10 bit, accuracy <±2%

Analog voltage, output 0 (2)–10V, RL >1 kohm, resolution

10 bit, accuracy <±2%

Relay output max. switching voltage 300 Vdc, 250 Vac

Relay output max. switching load 3A/24 Vdc, 300 Vdc, 250 Vac 2

Relay output max. continuous load 2A rms

Thermistor input Rtrip = 4.7 kohms

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-223

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Adjustable Frequency Drives

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Wiring Diagram

Control Input/Output

Basic Application Default I/O Configuration

Terminal Signal Description

OPTA9

1 +10Vref Reference output Voltage for potentiometer, etc.

2 AI1+ Analog input, voltage range 0–10 Vdc Voltage input frequency reference

3 AI1– I/O Ground Ground for reference and controls

4 AI2+ Analog input, current range 0–20 mA Current input frequency reference

5AI2–

6 +24V Control voltage output Voltage for switches, etc. max 0.1A

7 GND I/O ground Ground for reference and controls

8 DIN1 Start forward Contact closed = start forward

9 DIN2 Start reverse Contact closed = start reverse

10 DIN3 External fault input (programmable) Contact open = no fault

Contact closed = fault

11 CMA Common for DIN 1–DIN 3 Connect to GND or +24V

12 +24V Control voltage output Voltage for switches (see terminal 6)

13 GND I/O ground Ground for reference and controls

14 DIN4 Multi-step speed select 1 DIN4 DIN5 Frequency Ref.

15 DIN5 Multi-step speed select 2 Open

Closed

Open

Closed

Open

Open

Closed

Closed

Ref.Vin

Multi-step ref.1

Multi-step ref.2

RefMax

16 DIN6 Fault reset Contact open = no action

Contact closed = fault reset

17 CMB Common for DIN4–DIN6 Connect to GND or +24V

18 AO1+ Output frequency

Analog output

Programmable

Range 0–20 mA, RL max. 500 ohms

19 AO1–

20 DO1 Digital output

READY

Programmable

Open collector, I <50 mA, V <48 Vdc

OPTA2

21 RO1 Relay output 1

RUN

22 RO1

23 RO1

24 RO2 Relay output 2

FAULT

25 RO2

26 RO2

Remote reference

0(4)–20 mA

mA

READY

RUN

Reference potentiometer

1–10 kohms

V6-T2-224 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Dimensions

Approximate Dimensions in Inches (mm)

Enclosure Size B—UL Type 12

H H1H2W W1D D1

Approximate

Weight

Lbs (kg)

Approximate

Shipping Weight

Lbs (kg)

40.00

(1016.0)

38.00

(965.2)

36.35

(923.3)

20.92

(531.4)

19.30

(490.2)

16.76

(425.7)

2.34

(59.4)

185 (84) 229 (104)

4.00 (101.6)

Minimum Free Air

Space Required

H2H1 H

3.00 (76.2)

Minimum Air

Space

Required

Both Sides

DD1

W1

W

0.44 (11.2)

Mounting

Holes

(4 Places)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-225

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size C—UL Type 12

H H1H2H3H4W W1D D1

Approximate

Weight

Lbs (kg)

Approximate

Shipping Weight

Lbs (kg)

52.00

(1320.8)

50.00

(1270.0)

48.35

(1228.1)

72.00

(1828.8)

71.19

(1808.2)

30.92

(785.4)

29.30

(744.2)

16.78

(426.2)

2.34

(59.4)

320 (145) 435 (197)

3.00 (76.2)

Minimum Air Space

Required Both Sides

4.00 (101.6) Minimum

Free Air Space Required

H3

H2

H4

WD1

W1

D

0.44 (11.2)

Mounting

Holes

(4 Places)

3.00 (76.2)

Minimum Air Space

Required Both Sides

4.00 (101.6) Minimum

Free Air Space Required

H

H2H1

D1

W

W1

D

0.44 (11.2)

Mounting

Holes

(4 Places)

V6-T2-226 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size B—UL Type 3R

H H1H2H3WW1W2W3DD1D2

Approximate

Weight

Lbs (kg)

Approximate

Shipping Weight

Lbs (kg)

46.09

(1170.7)

44.45

(1129.0)

42.77

(1086.4)

36.35

(923.3)

26.31

(668.3)

20.92

(531.4)

19.30

(490.2)

2.69

(68.3)

17.74

(450.6)

16.76

(425.7)

3.31

(84.1)

235 (107) 290 (132)

H3

H2

H1 H

W2

W1 D2

W

3D1

DW

0.44 (11.2)

Mounting

Holes

(4 Places)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-227

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size C—UL Type 3R

H H1H2H3H4H5WW1W2W3D D1D2

Approximate

Weight

Lbs (kg)

Approximate

Shipping Weight

Lbs (kg)

58.09

(1475.5)

56.45

(1433.8)

54.77

(1391.2)

48.35

(1228.1)

78.09

(1983.5)

77.64

(1972.1)

37.73

(958.3)

30.92

(785.4)

29.30

(744.2)

3.34

(84.8)

17.74

(450.6)

16.77

(426.0)

3.31

(84.1)

370 (168) 485 (220)

0.44 (11.2)

Mounting Holes

(4 Places)

H3 H

H2

H1

W2

W1 W3 D2 D1

WD

H3

H2

H5

D2 D1

W1

W2

W

D

H4

0.44 (11.2)

Mounting Holes

(4 Places)

V6-T2-228 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size D—UL Type 3R

Note

Shown with optional floor stands.

H H1 W W1 W2 D D1

Approximate

Shipping Weight

Lbs (kg)

76.27

(1937.3)

96.00

(2438.4)

30.92

(784.4)

37.73

(958.3)

29.30

(744.2)

16.76

(424.7)

17.74

(450.6)

1000 (454)

H1

D1

Ø0.44 (11.2)

Mounting Holes

(two places)

W1

WD

H

W2

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-229

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size F

HH1WW1DD1

Approximate

Weight

Lbs (kg)

Approximate

Shipping Weight

Lbs (kg)

93.58

(2376.9)

69.51

(1765.60)

60.00

(1524.0)

48.00

(1219.2)

37.50

(952.5)

26.00

(660.4)

1700 (771) 1850 (839)

D

D1

HH1

W

W1

V6-T2-230 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size 7

Construction: UL Type 1 Oversize

Finish: Enclosure – ANSI 61 Gray (Light)

15.50

(393.7)

21.50

(546.1)

Side View

15.00

(381.0)

8.00

(203.2)

8.50

(215.9)

18.75

(476.3)

5.75

(146.1)

1.75 (44.5) Typ.

24.45 (621.0)

28.05 (712.5)

20.00

(508.0)

26.25

(666.8)

4.79

(121.7)

Top View

Bottom View

10.00

(254.0)

Hinged Side

Door Clearance

at 90°

2.00

(50.8)

3.50

(88.9)

90.00

(2286.0)

93.92

(2385.6) 84.37

(2143.0)

4.00 (101.6) Minimum

Free Air Space Required

Exhaust

Air For

Cable Entry

Opening for

Bottom Cable Entry

.56 (14.2) Dia.

Mounting Holes

(4 Places)

30.00

(762.0)

Keypad

Operator Elements

When Specied, Mounted

on These Panels

Intake Ventilating Slots

(Filtered on NEMA 12)

Door Handle

(key-lock optional)

Quarter Turn Latch

(two places)

Flanged Disconnect Supplied

with Circuit Breaker

When Specied

Front View

Approximate

Shipping Weight

Lbs (kg)

1000 (454)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-231

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size 8

Construction: UL Type 1 Oversize

Finish: Enclosure – ANSI 61 Gray (Light)

24.00 (609.6)

25.14 (639)

Side View 9.50

(241.3)

22.47

(570.74)

5.48

(139.19)

7. 7 3

(196.34)

12.50

(317.5)

45.22 (1148.59)

37.47 (951.74)

3.01 (76.45)

8.25

(209.6)

1.25

(31.8)

31.00

(787.4)

21.45 (544.8) 21.31 (541.3)

48.00 (1219.2)

Front View

Top View

90.00

(2286.0)

93.50

(2374.9) 84.37

(2143.0)

Opening for Top Cable Entry

(2 Places)

Keypad

Operator Elements When Specied,

Mounted on These Panels

Intake Ventilating Slots

(Filtered on NEMA 12)

Door Handle

(key-lock optional)

Quarter Turn Latch

(2 Places)

Bottom View

.56 (14.2) Dia.

Mounting Holes

(4 Places) Opening for

Bottom Cable Entry

Flanged Disconnect Supplied

with Circuit Breaker When Specied

4.00 (101.6) Minimum

Free Air Space Required

Approximate

Shipping Weight

Lbs (kg)

1400 (636)

V6-T2-232 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size 9

24.00 (609.6)

25.14 (638.6)

8.75

(222.3)

Top View

1.50 (38.1) 43.50 (1104.9)

90.00

(2286.0)

93.50

(2374.9)

4.00 (101.6) Minimum

Free Air Space Required

60.00 (1524.0)

Front View

Bottom View

Side View

7.46 x 15.00

(189.5 x 381.0)

Access in Top

(two places)

8.50 x 12.00 (215.9 x 304.8)

Bottom Access

ø0.56 (ø14.2) Dia.

Mounting Hole

(ve places)

27.06

(687.3)

27.36

(694.9)

90 Max.

Door

Opening

29.05

(737.9)

11.93

(303.0)

25.00

(635.0)

18.84

(478.5)

8.20

(208.3)

2.00 (50.8) 22.90 (581.7)

32.72 (831.1)

46.30 (1176.0)

54.90 (1394.5)

Door Handle

(key-lock optional)

Access

Plate

(4 places)

90 Max.

Door

Opening

Finish: Enclosure—ANSI 61 Gray (light)

Material: Enclosure and Backplate—

12 ga. = 0.1046 Cold Rolled Steel

Drive

Circuit Breaker

Approximate

Shipping Weight

Lbs (kg)

1800 (817)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-233

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2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

Enclosed 18-Pulse Drives

Contents

Description Page

Enclosed Passive Filtered Drives . . . . . . . . . . . . . . V6-T2-200

Enclosed 18-Pulse Drives

Application Description . . . . . . . . . . . . . . . . . . . V6-T2-234

Features and Benefits . . . . . . . . . . . . . . . . . . . V6-T2-239

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-240

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-241

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-249

Technical Data and Specifications . . . . . . . . . . V6-T2-255

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-257

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-258

Enclosed 18-Pulse Drives

Product Description

Eaton’s enclosed 18-pulse

clean power drives use

advanced 18-pulse clean

power technology that

significantly reduces line

harmonics at the drive input

terminals, resulting in one of

the purest sinusoidal

waveforms available.

The enclosed 18-pulse drive

also delivers True Power

Factor—in addition to

reducing harmonic distortion,

the enclosed 18-pulse drive

prevents upstream

transformer overheating and

overloading of breakers and

feeders, enabling the

application of adjustable

frequency drives on

generators and other high

impedance power systems.

All 9000X Series drives are

constant torque rated and

rated for either high overload

(IH) or low overload (IL). IH

indicates 150% overload

capacity for 1 minute out of

10 minutes. IL indicates

110% overload capacity for

1 minute out of 10 minutes.

Enclosed 18-Pulse Drive

Products

●Standard Enclosed—

covers a wide range of the

most commonly ordered

options. Pre-engineering

eliminates the lead time

normally associated with

customer specific options.

Available configurations

are listed on Pages

V6-T2-240 and

V6-T2-249 to V6-T2-254.

●Modified Standard

Enclosed—applies to

specific customer

requirements that vary

from the Standard

Enclosed offering, such as

the need for an additional

indicating light or minor

modifications to drawings.

Contact your local sales

office for assistance in

pricing and lead time.

●Custom Engineered—

for those applications with

more unique or complex

requirements, these are

individually engineered

to the customer’s needs.

Contact your local sales

office for assistance in

pricing and lead time.

V6-T2-234 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Application Description

Designed to exceed the

I

EEE

®

519-1992 requirements for

harmonic distortion, the

enclosed 18-pulse drive is the

clear choice for applications in

the water, wastewater,

HVAC, industrial and process

industries where harmonics

are a concern.

What Are Harmonics?

Take a perfect wave with a fundamental frequency of 60 Hz,

which is close to what is supplied by the power company.

Perfect Wave

Add a second wave that is five times the fundamental frequency—

300 Hz (typical of frequency added to the line by a fluorescent light).

Second Wave

Combine the two waves. The result is a 60 Hz supply rich in

fifth harmonics.

Resulting Supply

f(x) = sin(x)

Volts

(v)

Time

(t)

f(x) = sin(5x)

5

Volts

(v)

Time

(t)

f(x) = sin(x) +

Volts

(v)

Time

(t)

sin(5x)

5

What Causes Harmonics?

Harmonics are the result of

nonlinear loads that convert

AC line voltage to DC.

Examples of equipment that

are non-linear loads are listed

below:

●AC variable frequency

drives

●DC drives

●Fluorescence lighting,

computers, UPS systems

●Industrial washing

machines, punch presses,

welders, etc.

How Can Harmonics Due to

VFDs Be Diminished?

By purchasing Eaton’s

enclosed 18-pulse drive

that is guaranteed to meet

IEEE Std. 519-1992 Harmonic

Distortion Limits.

What Are Linear Loads?

Linear loads are primarily

devices that run across the

line and do not add

harmonics. Motors are prime

examples. The downside to

having large motor linear

loads is that they draw more

energy than a VFD, because

of their inability to control

motor speed. In most

applications, there is a turn

down valve used with the

motor that will reduce the

flow of the material, without

significantly reducing the load

to the motor. While this

provides some measure of

speed control, it is extremely

inefficient.

Why Be Concerned

About Harmonics?

1. Installation and utility

costs increase.

Harmonics cause

damage to transformers

and lower efficiencies

due to the IR loss. These

losses can become

significant and can have a

dramatic effect on the

HVAC systems that are

controlling the

temperatures of the

building where the

transformer and drive

equipment reside.

2. Downtime and loss of

productivity. Telephones

and data transmissions

links may not be

guaranteed to work on

the same power grids

polluted with harmonics.

3. Downtime and

nuisance trips of drives

and other equipment.

Emergency generators

have up to three times

the impedance that is

found in a conventional

utility source. Thus the

harmonic voltage

distortion can be up

to three times as large,

causing risk of operation

problems.

4. Larger motors must be

used. Motors running

across the line that are

connected on polluted

power distribution grids

can overheat or operate

at lower efficiency due

to harmonics.

5. Higher installation

costs. Transformers and

power equipment must

be oversized to

accommodate the loss of

efficiencies. This is due

to the harmonic currents

circulating through the

distribution without

performing useful work.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-235

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2

2

2

2

2

2

2

2

2.8

Adjustable Frequency Drives

Low Harmonic Drives

How Does a VFD Convert Three-Phase AC to a

Variable Output Voltage and Frequency?

The six-pulse VFD: The

majority of all conventional

drives that are built consist

of a six-pulse configuration.

The figure below

represents

a six-diode rectifier design that

converts three-phase utility

power to DC. The inverter

section uses IGBTs to convert

DC power to a simulated AC

sine wave that can vary in

frequency from 0–320 Hz.

The six-pulse VFD drive

creates harmonic current

distortion. The harmonic

current that is created is

energy that can not be used

by customers and causes

external heat and losses to all

components including other

drives that are on the same

power distribution. See the

curve below showing a

500 hp drive with 167A of

damaging harmonic current.

Six-Diode Rectifier Design

500 hp Six-Pulse Nonproductive Harmonic Current

500 hp Six-Pulse Nonproductive Harmonic Current

Six-Pulse Circuit

Current harmonics

I1 = 100% I11 = 6.10% I19 = 1.77%

I5 = 22.5% I13 = 4.06% I23 = 1.12%

I7 = 9.38% I17 = 2.26% I25 = 0.86%

Power = 500 hp

Harmonic current = 167 amps

L2A

L1A

L3A

Output Transistors

IGBT Section

Dynamic Braking

Transistor

Six-Pulse Diode

Bridge Rectier

Converter Section

Inverter Section

(–) DC

(+) DC

Bus

Capacitors

AC

Motor

1000

Current

Amps

500

0

–500

–1000

0.100 0.10625 0.1125

Time in Seconds

0.11875 0.125

Guidelines of Meeting IEEE Std. 519-1992

Harmonic Distortion Limits

The IEEE 519-1992

Specification is a standard

that provides guidelines for

commercial and industrial

users that are implementing

medium and low voltage

equipment.

Maximum Harmonic Current Distortion in % of the

Fundamental (120V through 69,000V)

The ratio Isc/IL is the ratio of the short-circuit current available at the

point of common coupling (PCC), to the maximum fundamental load

current. Consequently, as the size of the user load decreases with

respect to the size of the system, the percentage of harmonic current

that the user is allowed to inject into the utility system increases.

Notes

TDD = Total demand distortion is the harmonic current distortion in percent of the maximum

demand load current (15 or 30 minute demand).

ISC = Maximum short-circuit current at the PCC not counting motor contribution.

IL = Maximum demand load current for all of the connected loads (fundamental frequency

component) at the PCC. All of the limits are measured at a point of common coupling.

Harmonic Order (Odd Harmonics)

Isc/ILh<11 11<h<17 17<h<23 23<h<35 35<hTDD

<20 4.0 2.0 1.5 0.6 0.3 5.0

20<50 7.0 3.5 2.5 1.0 0.5 8.0

50<100 10.0 4.5 4.0 1.5 0.7 12.0

100<1000 12.0 5.5 5.0 2.0 1.0 15.0

>1000 15.0 7.0 6.0 2.5 1.4 20.0

V6-T2-236 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

One-Line Diagram for Harmonic Analysis

Terms

●PCC (Point of Common

Coupling) is defined as the

electrical connecting point

between the utility and

multiple customers per the

specifications in IEEE 519

●POA (Point of Analysis)

is defined as where the

harmonic calculations

are taken

An oscilloscope can make

all measurements at the

PCC or POA do an on-site

harmonic evaluation.

Harmonic Reduction

Methods to Meet IEEE 519

1. Line Reactor

A line reactor is a three-phase

series inductance on the line

side of an AFD. If a line

reactor is applied on all AFDs,

it is possible to meet IEEE

guidelines where 10–25% of

system loads are AFDs,

depending on the stiffness of

the line and the value of line

reactance. Line reactors are

available in various values of

impedance, most typically

1–1.5%, 3% and 5%.

____Volts ____Volts

____Volts

____kVA

____Isc

____Impedance

PCC

Utility Side

Utility Side

Transformer

____Volts ____Volts

____Volts

____kVA

____Isc

____Impedance

Customer

Transformer

Customer

Generator

____Volts

____kVA

____Isc

____Impedance

Source A

Source B

Generator

Set

AC

Motor

AC

Motor

AC

Motor

Total Linear Motor Loads

Total Non-Linear Drive Loads

____AMPS

____AMPS

AC

Motor

AC

Motor

AC

Motor

The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system

characteristics. The one-line in this figure would provide the data to complete the calculations.

Line Reactor

Advantages

●Low cost

●Can provide moderate

reduction in voltage and

current harmonics

●Available in various values

of impedance

●Provides increased input

protection for AFD and its

semiconductors from line

transients

Disadvantages

●May not reduce harmonic

levels to below IEEE 519-

1992 guidelines

●Voltage drop due to IR loss

AFD Motor

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-237

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

2. 12-Pulse Converters

A 12-pulse converter

incorporates two separate

AFD input semiconductor

bridges, which are fed from

30º phase shifted power

sources with identical

impedance. The sources

may be two isolation

transformers, where one is

a delta/wye design (which

provides the phase shift)

and the second a delta/delta

design (which does not phase

shift). The 12-pulse

arrangement allows the

harmonics from the first

converter to cancel the

harmonics of the second.

Up to approximately 85%

reduction of harmonic current

and voltage distortion may

be achieved (over standard

Basic 12-Pulse Rectifier with “Phase Shifting” Transformer

500 hp 480V Drive with 12-Pulse Rectifier

12-Pulse Diode

Bridge Rectier

Converter Section

Inverter Section

(+) DC

L1A

L2A

L3A

L1B

L2B

L3B

(-) DC

Dynamic Braking

Transistor

Output Transistors

IGBT Section

AC

Motor

12-Pulse Diode

Bridge Rectier

Converter Section

12-Pulse

Phase-Shifting

Transformer

Bus

Capacitors

1000

Current

Amps

500

0

–500

–1000

0.126 0.13225 0.1385

Time in Seconds

0.14475 0.151

six-pulse converter). This

permits a facility to use a

larger percentage of AFD

loads under IEEE 519-1992

guidelines than allowable

using line reactors or DC

chokes. A harmonic analysis

is required to guarantee

compliance with guidelines.

500 hp 480V Drive with 12-Pulse Rectifier

Advantages

●Moderate cost, although

significantly more than

reactors or chokes

●Substantial reduction (up

to approx. 85%) in voltage

and current harmonics

●Provides increased input

protection for AFD and its

semiconductors from line

transients

Disadvantages

●Impedance matching of

phase shifted sources is

critical to performance

●Transformers often require

separate mounting or

larger AFD enclosures

●May not reduce

distribution harmonic levels

to below

IEEE 519-1992 guidelines

●Cannot retrofit for most

AFDs

12-Pulse Circuit

Current harmonics

I1 = 100% I11 = 4.19% I19 = 0.06%

I5 = 1.25% I13 = 2.95% I23 = 0.87%

I7 = 0.48% I17 = 0.21% I25 = 0.73%

Power = 500 hp

Hc = 66.2 amps

V6-T2-238 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

3. Clean Power Drives

When the total load is of non-

linear, the greatest harmonic

mitigation is required. Under

these conditions, the currents

drawn from the supply need

to be sinusoidal and “clean”

such that system

interference and additional

losses are negligible. Eaton’s

enclosed 18-pulse clean

power drive uses a phase-

shifting auto-transformer with

delta-connected winding.

Three of the output phases

are advanced and three are

retarded. The remaining three

phases of this nine-phase

supply are in phase with the

incoming line. This results in

nine separate phases. In this

type of configuration, the

total required kVA rating of

the transformer is only 48%

of a drive rate isolation

transformer. A traditional

isolated transformer system,

with multipulse windings,

would require the full kVA

Basic 18-Pulse Rectifier with Phase Shifting Transformer

500 hp 480V Drive with 18-Pulse Rectifiers

1

12

23

34

4

5

5

6

67

7

8

8

9

9

A

C

N

Output Transistors

IGBT Section

Dynamic Braking

Transistor

Pre-charge

Circuit

18-Pulse SCR

Bridge Rectier

Converter Section

18-Pulse

Phase-Shifting

Auto-Transformer

Inverter Section

(–) DC

(+) DC

Diode Rectiers

Bus

Capacitors

3-Phase

AC Input

1

2

3

AC

Motor

1000

Current

Amps

500

0

–500

–1000

0.126 0.13225 0.1385

Time in Seconds

0.14475 0.151

rating to be supported, which

is more common in an MV

step-down transformer.

The integrated 18-pulse

clean power drive, with

near sine wave input current

and low harmonics will meet

the requirements of IEEE

519-1992 under all practical

operating conditions. The

comparisons with six-pulse

and 12-pulse systems

are shown, see Pages

V6-T2-235, V6-T2-237

and V6-T2-238.

500 hp 480V Drive with 18-Pulse Rectifiers

Advantages

●Virtually guarantees

compliance with

IEEE 519-1992

●Provides increased input

protection for AFD and its

semiconductors from line

transients

●Up to four times the

harmonic reduction of

12-pulse methods

●Smaller transformer than

isolation transformer used

in 12-pulse converter

Disadvantages

●Not as cost-effective as

some other methods at

small (<50) horsepower

18-Pulse Clean Power

Current harmonics

I1 = 100% I11 = 0.24% I19 = 1.00%

I5 = 0.16% I13 = 0.10% I23 = 0.01%

I7 = 0.03% I17 = 0.86% I25 = 0.01%

Power = 500 hp

Hc = 24 amps

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-239

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Features and Benefits

Enclosed 18-pulse clean power

drive features include:

●Space optimized enclosure

●Simple layout for power

options

●Type 1, NEMA 12 with

gaskets and filters,

Type 3R

●Input voltage: 480V, 208V,

575V

●Complete range of control,

network and power options

●Horsepower range:

●480V, 25–800 hp (consult

factory for larger sizes)

●208/230V, 25–200 hp

●575V, 25–800 hp (consult

factory for larger sizes)

●Over 15 years of 18-pulse

clean power experience

●65 kAIC Standard at 480V

and 208V

●100 kAIC optional

Standards and Certifications

UL 508C tested, listed and

approved.

Product Identification

Type 1, 25–150 hp (30 x 90 x 21.50)

SVX9000 Drive

Door Mounted Keypad

18-Pulse Auto-Transformer

Motor Circuit Protector

(standard with bypass options)

Pre-Charge Input Contactor

18-Pulse Diode Rectifier Input Line Fuses

Input Choke

Bypass Starter Assembly

(option)

V6-T2-240 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Catalog Number Selection

Enclosed 18-Pulse Drive

Notes

1Brake chopper is standard in drives up to 30 hp IH or 40 hp IL at 480V. It is optional in larger drives.

2Local/remote keypad is included as the standard control panel.

3Some options are voltage and/or horsepower specific. Consult your Eaton representative for details.

4See Pages V6-T2-251 and V6-T2-252 for complete descriptions.

5Includes local/remote speed reference switch.

6See Pages V6-T2-249 and V6-T2-250 for complete descriptions.

7Consult Eaton for availability.

C P X 1 0 0 1 4 A A

Voltage Rating

2 = 230V (208–240V)

4 = 480V

5 = 575V (575–600V)

Product Family

CPX = Clean power 18-pulse

enclosed drives

Horsepower Rating

025 = 25 hp

030 = 30 hp

040 = 40 hp

050 = 50 hp

060 = 60 hp

075 = 75 hp

100 = 100 hp

125 = 125 hp

150 = 150 hp

200 = 200 hp

250 = 250 hp

300 = 300 hp

350 = 350 hp

400 = 400 hp

500 = 500 hp

600 = 600 hp

700 = 700 hp

800 = 800 hp

Enclosure Rating

1 = Type 1

3 = Type 3R

6 = Type 12 filtered

Application—Torque/Braking 1

A = IL/no brake chopper

B = IL/internal brake chopper

D = IH/no brake chopper

E = IH/internal brake chopper

Enclosed Style

A = Enclosed drive

Engineered Options

HT

VB

High temperature rating for 50°C (FR10 and above) 7

Varnished boards

Communication Options 6

C2 = Modbus®

C3 = PROFIBUS® DP

C4 = LonWorks®

C5 = PROFIBUS DP (D9 connector)

C6 = CANopen (slave)

C7 = DeviceNet™

C8 = Modbus (D9 Type connector)

CA = Johnson Controls N2

CI = Modbus TCP

CJ = BACnet

CQ = EtherNet/IP

D3 = RS-232 with D9 connection

Control Options

B1 = 6 DI, 1 ext +24 Vdc/ext +24 Vdc

B2 = 1 RO (NC/NO), 1 RO (NO), 1 therm

B4 = 1 AI (mA isolated), 2 AO (mA isolated), 1 ext +24 Vdc/EXT +24 Vdc

B5 = 3 RO (NO)

B8 = 1 ext +24 Vdc/ext +24 Vdc, 3 Pt100

B9 = 1 RO (NO), 5 DI 42–240 Vac input

Enclosed Options 234 Type

K1

K2

K3

K4

K5

K6

KF

KO

Door-mounted speed potentiometer 5

Door-mounted speed potentiometer with HOA selector switch 5

3–15 psig follower

HAND/OFF/AUTO switch 0.87-inch (22 mm)

MANUAL/AUTO reference switch 0.87-inch (22 mm)

START/STOP pushbuttons 0.87-inch (22 mm)

Bypass test switch for RA and RB

Standard elapsed time meter

Control

Control

Control

Control

Control

Control

Addl. bypass

Control

L1

L2

LE

Power, RUN and fault pilot lights

Bypass pilot lights for RA, RB, bypass options

Red RUN light

Light

Addl. bypass

Light

P1

P8

PE

PF

PG

PH

PI

PN

Input disconnect

Surge protective device

Output contactor

Output filter

MotoRx (up to 600 ft [182.9m]) 1000 V/μS DV/DT filter

Single overload relay

Dual overload relays

Dual overloads for bypass

Input

Input

Output

Output

Output

Output

Output

Addl. bypass

RA

RB

RC

RD

RG

Manual HOA bypass controller

Manual IOB bypass controller

Auto transfer HOA bypass controller

Auto transfer IOB bypass controller

Reduced voltage starter for bypass

Bypass

Bypass

Bypass

Bypass

Bypass

S7

S8

S9

10.00-inch (254.0 mm) expansion

20.00-inch (508.0 mm) expansion

Space heater

Enclosure

Enclosure

Enclosure

Build options alphabetically and numerically.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-241

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Product Selection

When Ordering

●Select a base catalog

number that meets the

application requirements—

nominal horsepower,

voltage and enclosure

rating. (The enclosed

drive’s continuous output

amp rating should be equal

to or greater than the

motor’s full load amp

rating.) The base-enclosed

package includes a

standard drive, door-

mounted alphanumeric

panel and enclosure.

●The enclosed 18-pulse

drive product uses the

term High Overload (IH) in

place of the term Constant

Torque (CT). Likewise, Low

Overload (IL) is used in

place of the term Variable

Torque (VT). The new

terms are a more precise

description of the rating.

The older terms included

ambient temperature

ratings in addition to

overload ratings. In order to

minimize enclosure size

and offer the highest

ambient temperature

rating, overload and

temperature ratings are

now treated separately.

Ambient temperature

ratings are shown in the

table below. Consult the

factory for 50°C ratings of

FR10 and above.

Ambient Temperature

Ratings

●If dynamic brake chopper

or control/communication

option is desired, change

the appropriate code in the

base catalog number.

●All of the programming is

exactly the same as the

standard SVX9000 drive.

●Select enclosed options.

Add the codes as suffixes

to the base catalog number

in alphabetical and numeric

order.

208/230V Drives

Enclosed 18-Pulse Base Drive Type 1

Notes

1 See enclosure dimensions beginning on Page V6-T2-258.

2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.

3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.

Frame

Size IHIL

FR4–FR9 50°C 50°C

FR10 and above 40°C 40°C

Enclosure

Size 1hp 2

Current

(A)

Chassis

Frame

Base Catalog

Number 3

Low Overload Drive

72575 FR7 CPX02512AA

30 88 FR7 CPX03012AA

40 114 FR7 CPX04012AA

50 140 FR8 CPX05012AA

60 170 FR8 CPX06012AA

75 205 FR8 CPX07512AA

8100300 FR9 CPX10012AA

9 125 340 FR8T CPX12512AA

150 410 FR8T CPX15012AA

10 200 522 FR9T CPX20012AA

High Overload Drive

72575 FR7 CPX02512DA

30 88 FR7 CPX03012DA

40 114 FR8 CPX04012DA

50 140 FR8 CPX05012DA

60 170 FR8 CPX06012DA

875205 FR9 CPX07512DA

9 100 300 FR8T CPX10012DA

125 340 FR8T CPX12512DA

10 150 410 FR9T CPX15012DA

200 522 FR9T CPX20012DA

Enclosed 18-Pulse

Drive

V6-T2-242 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Enclosed 18-Pulse Base Drive NEMA 12 Filtered

Enclosed 18-Pulse Base Drive Type 3R 4

Notes

1 See enclosure dimensions beginning on Page V6-T2-258.

2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.

3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.

4 All Type 3R drives use the Size F enclosure.

Enclosure

Size 1hp 2

Current

(A)

Chassis

Frame

Base Catalog

Number 3

Low Overload Drive

72575 FR7 CPX02562AA

30 88 FR7 CPX03062AA

40 114 FR7 CPX04062AA

50 140 FR8 CPX05062AA

60 170 FR8 CPX06062AA

75 205 FR8 CPX07562AA

8100300 FR9 CPX10062AA

9 125 340 FR8T CPX12562AA

150 410 FR8T CPX15052AA

10 200 522 FR9T CPX20062AA

High Overload Drive

72575 FR7 CPX02562DA

30 88 FR7 CPX03062DA

40 114 FR8 CPX04062DA

50 140 FR8 CPX05062DA

60 170 FR8 CPX06062DA

875205 FR9 CPX07562DA

9 100 300 FR8T CPX10062DA

125 340 FR8T CPX12562DA

10 150 410 FR9T CPX15062DA

200 522 FR9T CPX20062DA

Enclosure

Size 1hp 2

Current

(A)

Chassis

Frame

Base Catalog

Number 3

Low Overload Drive

72575 FR7 CPX02532AA

30 88 FR7 CPX03032AA

40 114 FR7 CPX04032AA

50 140 FR8 CPX05032AA

60 170 FR8 CPX06032AA

75 205 FR8 CPX07532AA

8100300 FR9 CPX10032AA

9 125 340 FR8T CPX12532AA

High Overload Drive

72575 FR7 CPX02532DA

30 88 FR7 CPX03032DA

40 114 FR8 CPX04032DA

50 140 FR8 CPX05032DA

60 170 FR8 CPX06032DA

875205 FR9 CPX07532DA

9 100 300 FR8T CPX10032DA

Enclosed 18-Pulse

Drive

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-243

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

480V Drives

Enclosed 18-Pulse Base Drive Type 1

Notes

1 See enclosure dimensions beginning on Page V6-T2-258.

2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.

3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.

Enclosure

Size 1hp 2

Current

(A)

Chassis

Frame

Base Catalog

Number 3

Low Overload Drive

72538 FR6 CPX02514BA

30 46 FR6 CPX03014BA

40 61 FR6 CPX04014BA

50 72 FR7 CPX05014AA

60 87 FR7 CPX06014AA

75 105 FR7 CPX07514AA

100 140 FR8 CPX10014AA

125 170 FR8 CPX12514AA

150 205 FR8 CPX15014AA

8200261 FR9 CPX20014AA

250 300 FR9 CPX25014AA

9 300 385 FR10 CPX30014AA

350 460 FR10 CPX35014AA

400 520 FR10 CPX40014AA

10 500 590 FR11 CPX50014AA

550 650 FR11 CPX55014AA

600 730 FR11 CPX60014AA

11 650 820 FR11 CPX65014AA

700 920 FR12 CPX70014AA

800 1030 FR12 CPX80014AA

High Overload Drive

72538 FR6 CPX02514EA

30 46 FR6 CPX03014EA

40 61 FR7 CPX04014DA

50 72 FR7 CPX05014DA

60 87 FR7 CPX06014DA

75 105 FR8 CPX07514DA

100 140 FR8 CPX10014DA

125 170 FR8 CPX12514DA

8150205 FR9 CPX15014DA

200 245 FR9 CPX20014DA

9 250 300 FR10 CPX25014DA

300 385 FR10 CPX30014DA

350 460 FR10 CPX35014DA

10 400 520 FR11 CPX40014DA

500 590 FR11 CPX50014DA

550 650 FR11 CPX55014DA

11 600 720 FR12 CPX60014DA

650 820 FR12 CPX65014DA

700 840 FR12 CPX70014DA

Enclosed 18-Pulse

Drive

V6-T2-244 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Enclosed 18-Pulse Base Drive NEMA 12 Filtered

Notes

1 See enclosure dimensions beginning on Page V6-T2-258.

2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.

3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.

Enclosure

Size 1hp 2

Current

(A)

Chassis

Frame

Base Catalog

Number 3

Low Overload Drive

72538 FR6 CPX02564BA

30 46 FR6 CPX03064BA

40 61 FR6 CPX04064BA

50 72 FR7 CPX05064AA

60 87 FR7 CPX06064AA

75 105 FR7 CPX07564AA

100 140 FR8 CPX10064AA

125 170 FR8 CPX12564AA

150 205 FR8 CPX15064AA

8200261 FR9 CPX20064AA

250 300 FR9 CPX25064AA

9 300 385 FR10 CPX30064AA

350 460 FR10 CPX35064AA

400 520 FR10 CPX40064AA

10 500 590 FR11 CPX50064AA

550 650 FR11 CPX55064AA

600 730 FR11 CPX60064AA

11 650 820 FR11 CPX65064AA

700 920 FR12 CPX70064AA

800 1030 FR12 CPX80064AA

High Overload Drive

72538 FR6 CPX02564EA

30 46 FR6 CPX03064EA

40 61 FR7 CPX04064DA

50 72 FR7 CPX05064DA

60 87 FR7 CPX06064DA

75 105 FR8 CPX07564DA

100 140 FR8 CPX10064DA

125 170 FR8 CPX12564DA

8150205 FR9 CPX15064DA

200 245 FR9 CPX20064DA

9 250 300 FR10 CPX25064DA

300 385 FR10 CPX30064DA

350 460 FR10 CPX35014DA

10 400 520 FR11 CPX40064DA

500 590 FR11 CPX50064DA

550 650 FR11 CPX55064DA

11 600 720 FR12 CPX60064DA

650 820 FR12 CPX65064DA

700 840 FR12 CPX70064DA

Enclosed 18-Pulse

Drive

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-245

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Enclosed 18-Pulse Base Drive Type 3R 1

Notes

1 All Type 3R drives use the Size F enclosure.

2 See enclosure dimensions beginning on Page V6-T2-258.

3 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.

4 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.

Enclosure

Size 2hp 3

Current

(A)

Chassis

Frame

Base Catalog

Number 4

Low Overload Drive

72538 FR6 CPX02534AA

30 46 FR6 CPX03034AA

40 61 FR6 CPX04034AA

50 72 FR7 CPX05034AA

60 87 FR7 CPX06034AA

75 105 FR7 CPX07534AA

100 140 FR8 CPX10034AA

125 170 FR8 CPX12534AA

150 205 FR8 CPX15034AA

8200261 FR9 CPX20034AA

250 300 FR9 CPX25034AA

High Overload Drive

72538 FR6 CPX02534DA

30 46 FR6 CPX03034DA

40 61 FR7 CPX04034DA

50 72 FR7 CPX05034DA

60 87 FR7 CPX06034DA

75 105 FR8 CPX07534DA

100 140 FR8 CPX10034DA

125 170 FR8 CPX12534DA

8150205 FR9 CPX15034DA

200 245 FR9 CPX20034DA

Enclosed 18-Pulse

Drive

V6-T2-246 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

575V Drives

Enclosed 18-Pulse Base Drive Type 1

Notes

1 See enclosure dimensions beginning on Page V6-T2-258.

2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.

3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.

Enclosure

Size 1hp 2

Current

(A)

Chassis

Frame

Base Catalog

Number 3

Low Overload Drive

72527 FR6 CPX02515AA

30 34 FR6 CPX03015AA

40 41 FR7 CPX04015AA

50 52 FR7 CPX05015AA

60 62 FR8 CPX06015AA

75 80 FR8 CPX07515AA

100 100 FR8 CPX10015AA

8125125 FR9 CPX12515AA

150 144 FR9 CPX15015AA

200 208 FR9 CPX20015AA

9 250 261 FR10 CPX25015AA

300 325 FR10 CPX30015AA

400 385 FR10 CPX40015AA

10 500 502 FR11 CPX50015AA

600 590 FR11 CPX60015AA

11 650 650 FR12 CPX65015AA

700 750 FR12 CPX70015AA

800 820 FR12 CPX80015AA

High Overload Drive

72527 FR6 CPX02515DA

30 34 FR7 CPX03015DA

40 41 FR7 CPX04015DA

50 52 FR8 CPX05015DA

60 62 FR8 CPX06015DA

75 80 FR8 CPX07515DA

8100100 FR9 CPX10015DA

125 125 FR9 CPX12515DA

150 144 FR9 CPX15015DA

9 200 208 FR10 CPX20015DA

250 261 FR10 CPX25015DA

300 325 FR10 CPX30015DA

10 400 385 FR11 CPX40015DA

450 460 FR11 CPX45015DA

500 502 FR11 CPX50015DA

11 600 590 FR12 CPX60015DA

650 650 FR12 CPX65015DA

700 750 FR12 CPX70015DA

Enclosed 18-Pulse

Drive

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-247

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Enclosed 18-Pulse Base Drive NEMA 12 Filtered

Notes

1 See enclosure dimensions beginning on Page V6-T2-258.

2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.

3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.

Enclosure

Size 1hp 2

Current

(A)

Chassis

Frame

Base Catalog

Number 3

Low Overload Drive

72527 FR6 CPX02565AA

30 34 FR6 CPX03065AA

40 41 FR7 CPX04065AA

50 52 FR7 CPX05065AA

60 62 FR8 CPX06065AA

75 80 FR8 CPX07565AA

100 100 FR8 CPX10065AA

8125125 FR9 CPX12565AA

150 144 FR9 CPX15065AA

200 208 FR9 CPX20065AA

9 250 261 FR10 CPX25065AA

300 325 FR10 CPX30065AA

400 385 FR10 CPX40065AA

10 500 502 FR11 CPX50065AA

600 590 FR11 CPX60065AA

11 650 650 FR12 CPX65065AA

700 750 FR12 CPX70065AA

800 820 FR12 CPX80065AA

High Overload Drive

72527 FR6 CPX02565DA

30 34 FR7 CPX03065DA

40 41 FR7 CPX04065DA

50 52 FR8 CPX05065DA

60 62 FR8 CPX06065DA

75 80 FR8 CPX07565DA

8100100 FR9 CPX10065DA

125 125 FR9 CPX12565DA

150 144 FR9 CPX15065DA

9 200 208 FR10 CPX20065DA

250 261 FR10 CPX25065DA

300 325 FR10 CPX30065DA

10 400 385 FR11 CPX40065DA

450 460 FR11 CPX45065DA

500 502 FR11 CPX50065DA

11 600 590 FR12 CPX60065DA

650 650 FR12 CPX65065DA

700 750 FR12 CPX70065DA

Enclosed 18-Pulse

Drive

V6-T2-248 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Enclosed 18-Pulse Base Drive Type 3R 1

Notes

1 All Type 3R drives use the Size F enclosure.

2 See enclosure dimensions beginning on Page V6-T2-258.

3 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.

4 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.

Enclosure

Size 2hp 3

Current

(A)

Chassis

Frame

Base Catalog

Number 4

Low Overload Drive

72527 FR6 CPX02535AA

30 34 FR6 CPX03035AA

40 41 FR7 CPX04035AA

50 52 FR7 CPX05035AA

60 62 FR8 CPX06035AA

75 80 FR8 CPX07535AA

100 100 FR8 CPX10035AA

8125125 FR9 CPX12535AA

150 144 FR9 CPX15035AA

200 208 FR9 CPX20035AA

High Overload Drive

72527 FR6 CPX02535DA

30 34 FR7 CPX03035DA

40 41 FR7 CPX04035DA

50 52 FR8 CPX05035DA

60 62 FR8 CPX06035DA

75 80 FR8 CPX07535DA

8100100 FR9 CPX10035DA

125 125 FR9 CPX12535DA

150 144 FR9 CPX15035DA

Enclosed 18-Pulse

Drive

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-249

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Adjustable Frequency Drives

Low Harmonic Drives

Options

Enclosed 18-Pulse Drive Option Board Kits

The enclosed 18-pulse drives can accommodate a wide selection of expander and adapter option

boards to customize the drive for your application needs. The drive’s control unit is designed to accept

a total of five option boards (see figure below).

The enclosed 18-pulse drives factory-installed standard board configuration includes an A9 I/O board

and an A2 relay output board, which are installed in slots A and B.

9000X Series Option Board Kits

Option Board Kits

Notes

1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output

2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.

3 OPTC2 is a multi-protocol option card.

Option Kit Description 1

Allowed Slot

Locations 2

Field

Installed

Factory

Installed SVX Ready Programs

Catalog

Number

Option

Designator Basic

Local/

Remote Standard MSS PID Multi-P. PFC

Standard I/O Cards

2 RO (NC/NO) B OPTA2 — ■ ■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/ext +24 Vdc

AOPTA9 — ■ ■ ■ ■■■ ■

Extended I/O Cards

6 DI B, C, D, E OPTB1 B1 —— — ——

■■

1 RO (NC/NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 —— — ——

■■

1 AI (mA isolated), 2 AO (mA isolated) B, C, D, E OPTB4 B4 ■ ■ ■ ■■■ ■

3 RO (NO) B, C, D, E OPTB5 B5 —— — ——

■■

3 Pt100 RTD board B, C, D, E OPTB8 B8 —— — ——

■—

1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 —— — ——

■■

Communication Cards 3

Modbus D, E OPTC2 C2 ■ ■ ■ ■■■ ■

Modbus TCP D, E OPTCI CI ■ ■ ■ ■■■ ■

BACnet D, E OPTCJ CJ ■ ■ ■ ■■■ ■

EtherNet/IP D, E OPTCQ CQ ■ ■ ■ ■■■ ■

Johnson Controls N2 D, E OPTC2 CA ■ ■ ■ ■■■ ■

PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■■■ ■

LonWorks D, E OPTC4 C4 ■ ■ ■ ■■■ ■

PROFIBUS DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■■■ ■

CANopen (slave) D, E OPTC6 C6 ■ ■ ■ ■■■ ■

DeviceNet D, E OPTC7 C7 ■ ■ ■ ■■■ ■

Modbus (D9 type connector) D, E OPTC8 C8 ■ ■ ■ ■■■ ■

RS-232 with D9 connection D, E OPTD3 D3 ■ ■ ■ ■■■ ■

Option Boards

ABCDE

V6-T2-250 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Modbus RTU Network

Communications

The Modbus Network Card

OPTC2 is used for connecting

the 9000X Drive as a slave

on a Modbus network. The

interface is connected by

a 9-pin DSUB connector

(female) and the baud rate

ranges from 300 to 19,200

baud. Other communication

parameters include an

address range from 1 to 247;

a parity of None, Odd or

Even; and the stop bit is 1.

PROFIBUS Network

Communications

The PROFIBUS Network Card

OPTC3 is used for connecting

the 9000X Drive as a slave

on a PROFIBUS-DP network.

The interface is connected

by a 9-pin DSUB connector

(female). The baud rates

range from 9.6K baud to 12M

baud, and the addresses

range from 1 to 127.

LonWorks Network

Communications

The LonWorks Network Card

OPTC4 is used for connecting

the 9000X Drive on a

LonWorks network. This

interface uses Standard

Network Variable Types

(SNVT) as data types. The

channel connection is

achieved using a FTT-10A

Free Topology transceiver

via a single twisted transfer

cable. The communication

speed with LonWorks is

78 kBits/s.

CANopen (Slave)

Communications

The CANopen (Slave)

Network Card OPTC6 is used

for connecting the 9000X

Drive to a host system.

According to ISO® 11898

standard cables to be chosen

for CAN bus should have

a nominal impedance of

120 ohms, and specific line

delay of nominal 5 nS/m.

120 ohm line termination

resistors required for

installation.

DeviceNet Network

Communications

The DeviceNet Network Card

OPTC7 is used for connecting

the 9000X Drive on a

DeviceNet Network. It

includes a 5.08 mm pluggable

connector. Transfer method

is via CAN using a two-wire

twisted shielded cable with

two-wire bus power cable

and drain. The baud rates

used for communication

include 125K baud, 250K

baud and 500K baud.

Johnson Controls Metasys N2

Network Communications

The OPTC2 fieldbus board

provides communication

between the 9000X Drive

and a Johnson Controls

Metasys™ N2 network.

With this connection, the

drive can be controlled,

monitored and programmed

from the Metasys system.

The N2 fieldbus is available as

a factory-installed option and

as a field-installable kit.

Modbus/TCP Network

Communications

The Modbus/TCP Network

Card OPTCI is used for

connecting the 9000X Drive

to Ethernet networks using

Modbus protocol. It includes

an RJ-45 pluggable

connector. This interface

provides a selection of

standard and custom register

values to communicate drive

parameters. The board

supports 10 Mbps and

100 Mbps communication

speeds. The IP address of

the board is configurable over

Ethernet using a supplied

software tool.

BACnet Network

Communications

The BACnet Network Card

OPTCJ is used for connecting

the 9000X Drive to BACnet

networks. It includes a 5.08

mm pluggable connector.

Data transfer is Master-Slave/

Token Passing (MS/TP)

RS-485. This interface uses

a collection of 30 Binary

Value Objects (BVOs) and

35 Analog Value Objects

(AVOs) to communicate

drive parameters. The card

supports 9.6, 19.2 and 38.4

Kbaud communication

speeds and supports network

addresses 1 to 127.

Ethernet/IP Network

Communications

The Ethernet/IP Network

Card OPTCK is used for

connecting the 9000X Drive

to Ethernet/Industrial Protocol

networks. It includes an RJ-

45 pluggable connector. The

interface uses CIP objects to

communicate drive

parameters (CIP is

“Common Industrial

Protocol,” the same protocol

used by DeviceNet). The

board supports 10 Mbps and

100 Mbps communication

speeds. The IP address of

the board is configurable

by Static, BOOTP and

DHCP methods.

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-251

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Adjustable Frequency Drives

Low Harmonic Drives

Control/Communication Option Descriptions

For availability, see Product Selection for base drive voltage required.

Available Control/Communications Options

Option Description

Option

Type

K1 Door-Mounted Speed Potentiometer—Provides the enclosed 18-pulse drive with the ability to adjust the frequency reference using a door-mounted potentiometer.

This option uses the 10 Vdc reference to generate a 0–10V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is

controlled when the HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select

speed reference from the speed potentiometer or a remote speed signal.

Control

K2 Door-Mounted Speed Potentiometer with HOA Selector Switch—Provides the enclosed 18-pulse drive with the ability to start/stop and adjust the speed

reference from door-mounted control devices or remotely from customer-supplied inputs. In HAND position, the drive will start and the speed is controlled by the door-

mounted speed potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry

contact and 4–20 mA signal.

Control

K3 3–15 psig Follower—Provides a pneumatic transducer that converts a 3–15 psig pneumatic signal to either 0–8 Vdc or a 1–9 Vdc signal interface with the enclosed

18-pulse drive. The circuit board is mounted on the inside of the front enclosure panel and connects to the user’s pneumatic control system via 6 ft (1.8m) of flexible

tubing and a 1/4 inch (6.4 mm) brass tube union.

Control

K4 HAND/OFF/AUTO Switch for Non-Bypass Configurations—Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode

of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be

configured via drive programming to allow for alternate combinations of start and speed sources. Start and speed sources include Keypad, I/O and fieldbus.

Control

K5 MANUAL/AUTO Speed Reference Switch—Provides door-mounted selector switch for MANUAL/AUTO speed reference. Control

K6 START/STOP Pushbuttons—Provide door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Control

KF Bypass Test Switch for RB and RA—Allows the user to energize the AF drive for testing while operating the motor on the bypass controller. The Test Switch is

mounted on the inside of the enclosure door.

Addl. bypass

KO Standard Elapsed Time Meter—Provides a door-mounted elapsed run-time meter. Control

L1 Power On and Fault Power Lights—Provide a white Power On light that indicates power to the enclosed cabinet and a red fault light that indicates a drive fault

has occurred.

Light

L2 Bypass Pilot Lights for RB, RA Bypass Options—A green light indicates when the motor is running in Inverter mode and an amber light indicates when the motor is

running in Bypass mode. The lights are mounted on the enclosure door, above the switches.

Addl. bypass

LE Red Run Pilot Light 0.87-Inch (22 mm)—Provides a red Run pilot light that indicates the drive is running. Light

P1 Input Circuit Breaker—High interrupting circuit breaker that provides a means of short-circuit protection for the power cables between it and the enclosed 18-pulse

drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the enclosed 18-pulse drive from the line and the operating

mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Standard rating is 65 kAIC at 208/480V. 100 kAIC is available as an option.

Input

PE Output Contactor—Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive’s run or

permissive logic. NC and NO auxiliary contacts rated at 10A, 600 Vac are provided for customer use. Bypass options RB and RA include an output contactor as standard.

This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure.

Output

PF Output Filter—Used to reduce the transient voltage (DV/DT) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30.5m) with a

drive of 3 hp and above, for cable lengths of 33 ft (10.1m) with a drive of 2 hp and below, or for a drive rated at 525–690V. This option is mounted in the enclosure.

Output

PG MotoRx (300–600 Ft) 1000 V/μS DV/DT Filter—Used to reduce transient voltage (DV/DT) and peak voltages at the motor terminals. This option is comprised of a 0.5%

line reactor, followed by capacitive filtering and an energy recovery/clamping circuit. Unlike the output filter (see option PF), the MotoRx recovers most of the energy from the

voltage peaks, resulting in a lower voltage drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and the drive

is 300–600 ft (91.4–182.9m).

Output

PH Single Overload Relay—Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options.

It is included with the bypass configurations for overload current protection in the bypass mode. The overload relay is mounted within the enclosure, and is manually

resettable. Heater pack included.

Output

PI Dual Overload Relays—This option is recommended when a single drive is operating two motors and overload current protection is needed for each of the motors.

The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would

include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included.

Output

PN Dual Overloads for Bypass—This option is recommended when a single drive is operating two motors in the Bypass mode and overload current protection is needed

for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example,

a 100 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable.

Addl. bypass

V6-T2-252 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

For availability, see Product Selection for base drive voltage required.

Available Control/Communications Options, continued

Dissipated Watt Losses

Conformal (Varnished) Coating 1

Notes

1See catalog number description to order.

2Contact factory for 208V and 575V applications.

3Contact factory.

480V Input Disconnect Selection 2

Option Description

Option

Type

RA Manual HOA Bypass Controller—The manual HAND/OFF/AUTO (HOA)—three-contactor—bypass option provides a means of bypassing the enclosed 18-pulse drive,

allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input HMCP, a fused control power transformer, and a

full voltage bypass starter with a door-mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive

in the inverter mode. IEC type input, bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on

Page V6-T2-257).

Bypass

RB Manual IOB Bypass Controller—The manual INVERTER/OFF/BYPASS (IOB)—three-contactor—bypass option provides a means of bypassing the enclosed 18-pulse

drive, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input HMCP, a fused control power transformer, and

a full voltage bypass starter with a door-mounted IOB selector switch. IEC type input, bypass and input contactors are provided. The contactors are mechanically and

electrically interlocked (see wiring diagram on Page V6-T2-257).

Bypass

RC Auto Transfer HOA Bypass Controller —The manual HAND/OFF/AUTO (HOA)—three-contactor—bypass option provides a means of bypassing the enclosed

18-pulse drive, allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the

line” operation after a drive trip. This option consists of an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted HOA

selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in either mode. IEC type input, bypass and input

contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page V6-T2-257). Door-mounted pilot lights are provided

that indicate bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in

bypass mode.

WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.

Bypass

RD Auto Transfer IOB Bypass Controller—The auto INVERTER/OFF/BYPASS (IOB)—three-contactor—bypass option provides a means of bypassing the enclosed

18-pulse drive, allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the

line” operation after a drive trip. This option consists of an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted IOB

selector switch. IEC type input, bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page

V6-T2-257). Door-mounted pilot lights are provided that indicate bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an

amber light indicates when the motor is running in bypass mode.

WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.

Bypass

RG Reduced Voltage Starter for Bypass—Used in conjunction with bypass option RA, RB, RC or RD. This option adds reduced voltage soft starter to bypass assembly for

soft starting in bypass mode.

Bypass

S7 10.00-Inch (254.0 mm) Expansion—Expansion cabinet allows for special components, customer-supplied components or oversized cables.

NOTE: Enclosure expansion rated Type 1 only.

Enclosure

S8 20.00-Inch (508.0 mm) Expansion—Expansion cabinet allows for special components, customer-supplied components or oversized cables.

NOTE: Enclosure expansion rated Type 1 only.

Enclosure

S9 Space Heater—Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature control.

The heater requires a customer-supplied 115V remote supply source.

Enclosure

Horsepower 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800

Watts 1844 2170 2540 3040 4011 4940 5730 8020 9383 11600 13600 15700 16250 17976 20393 27200 31400

Chassis

Frame

Delivery

Code

Chassis

Frame

Delivery

Code

FR6 FP FR9 FP

FR7 FP FR10 FP

FR8 FP FR11 FP

— — FR12 FP

Horsepower

P1 Input

Breaker

Bypass Motor Circuit Protector

(RA, RB, RC, RD)

25 HFD3050 HMCP050K2C

30 HFD3060 HMCP100R3C

40 HFD3080 HMCP100R3C

50 HFD3100 HMCP100R3C

60 HFD3100 HMCP150T4C

75 HFD3125 HMCP150T4C

100 HFD3150 HMCP150U4C

125 HFD3200 HMCP250W5C

150 HFD3225 HMCP250W5C

200 HKD3300 HMCP400X5C

250 HKD3400 HMCP400X5C

300–400 HLD3600 HMCP600L6W

500–600 HND3800 HMCP800X7W

650–800 HND312 3

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-253

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Adjustable Frequency Drives

Low Harmonic Drives

Enclosed Drive Options

Light Options

Control Options

Bypass Control Options

Meter Options

Enclosure Options

Note

1Requires customer-supplied 115 Vac supply.

Description

Catalog

Number Suffix

Power on, run, fault LED lights (22 mm) L1

Power on, fault LED lights (22 mm) L3

Green LED run light (22 mm) LA

Green LED stop light (22 mm) LD

Red LED run light (22 mm) LE

Red LED stop light (22 mm) LF

Red LED fault light (22 mm) LG

Power on white LED light (22 mm) LJ

Miscellaneous LED light (22 mm) LU

Description

Catalog

Number Suffix

Door-mounted speed potentiometer K1

Door-mounted speed potentiometer with HOA selector switch K2

3–15 psig follower K3

HOA selector switch K4

MANUAL/AUTO reference switch K5

START-STOP pushbuttons K6

Type D2 control relay SD

On-delay relay SE

Off-delay relay SF

Additional terminal blocks per 4 points SD

Description

Catalog

Number Suffix

Bypass test switch used with RA and RB KF

Inverter/bypass pilot lights L2

Description

Catalog

Number Suffix

Standard elapsed time meter KO

Frequency meter KS

MP-3000 relay with URTD KV

MP-3000 relay with URTD and CTs KU

Enclosure

Size

Catalog

Number Suffix

10.00 Inch (254.0 mm) Expansion

7S7

8S7

9S7

10 S7

11 S7

20.00 Inch (508.0 mm) Expansion

7S8

8S8

9S8

10 S8

11 S8

Space Heater 1

7S9

8S9

9S9

10 S9

11 S9

Plastic Nameplate

7SN

8SN

9SN

10 SN

11 SN

V6-T2-254 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

208V and 230V Power Options, 25–200 hp

480 and 575V Power Options, 25–800 hp

208V and 230V Bypass Options, 25–200 hp

480 and 575V Bypass Options, 25–800 hp

Description

Catalog

Number Suffix

Input breaker P1

Output contactor PE

Single overload relay PH

Dual overload relays PI

MOV P7

50 kA surge protective device P8

100 kA surge protective device P9

Description

Catalog

Number Suffix

Input breaker P1

Output contactor PE

Output filter PF

MotoRx (300–600 Ft) DV/DT filter PG

Single overload relay PH

Dual overload relays PI

Input MOV P7

50 kA surge protective device P8

100 kA surge protective device P8

Description

Catalog

Number Suffix

Manual HOA bypass controller RA

IOB bypass controller RB

Auto transfer HOA bypass controller RC

Auto transfer IOB bypass controller RD

Reduced voltage starter for bypass RG

Dual overloads for bypass PN

Description

Catalog

Number Suffix

Manual HOA bypass controller RA

IOB bypass controller RB

Auto transfer HOA bypass controller RC

Auto transfer IOB bypass controller RD

Reduced voltage starter for bypass RG

Dual overloads for bypass PN

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-255

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Adjustable Frequency Drives

Low Harmonic Drives

Technical Data and Specifications

Enclosed 18-Pulse Drives

Note

1The EMI filter is optional in FR10 and larger.

Description Specification

Primary Design Features

45–66 Hz input frequency Standard

Output: AC volts maximum Input voltage base

Output frequency range 0–320 Hz

Initial output current (IH) 250% for 2 seconds

Overload (1 minute [IH/IL]) 150%/110%

Enclosure space heater Optional

Oversize enclosure Standard

Output contactor Optional

Bypass motor starter Optional

Listings UL, cUL, 508C

Protection Features

Incoming line fuses Standard 200 kAIC rating

AC input circuit disconnect Optional

Phase rotation insensitive Standard

EMI filter Standard FR6 thru FR9 1

Input phase loss protection Standard

Input overvoltage protection Standard

Line surge protection Standard

Output short-circuit protection Standard

Output ground fault protection Standard

Output phase protection Standard

Overtemperature protection Standard

DC overvoltage protection Standard

Drive overload protection Standard

Motor overload protection Standard

Programmer software Optional

Local/remote keypad Standard

Keypad lockout Standard

Fault alarm output Standard

Built-in diagnostics Standard

Surge protective device Optional

Description Specification

Input/Output Interface Features

Setup adjustment provisions

Remote keypad/display Standard

Personal computer Standard

Operator control provisions

Drive mounted keypad/display Standard

Remote keypad/display Standard

Conventional control elements Standard

Serial communications Optional

115 Vac control circuit Optional

Speed setting inputs

Keypad Standard

0–10 Vdc potentiometer/voltage signal Standard

4–20 mA isolated Configurable

4–20 mA differential Configurable

3–15 psig Optional

Analog outputs

Speed/frequency Standard

Torque/load/current Programmable

Motor voltage Programmable

Kilowatts Programmable

0–10 Vdc signals Configurable w/jumpers

4–20 mA DC signals Standard

Isolated signals Standard

Discrete outputs

Fault alarm Standard

Drive running Standard

Drive at set speed Programmable

Optional parameters 14

Dry contacts

2 Form C contacts available

Additional discrete outputs Optional

Communications

RS-232 Standard

RS-422/485 Optional

DeviceNet™ Optional

Modbus RTU Optional

CANopen (slave) Optional

PROFIBUS-DP Optional

LonWorks Optional

Johnson Controls Metasys N2 Optional

EtherNet/IP/Modbus TCP Optional

BACnet Optional

V6-T2-256 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Enclosed 18-Pulse Drives Standard I/O Specifications

I/O Specifications for Control/Communication Options

Note

1For applications above 3A consult instruction manual.

Description Specification

Performance Features

Sensorless vector control Standard

Volts/hertz control Standard

IR and slip compensation Standard

Electronic reversing Standard

Dynamic braking Optional

DC braking Standard

PID set point controller Programmable

Critical speed lockout Standard

Current (torque) limit Standard

Adjustable acceleration/deceleration Standard

Linear or S curve accel/decel Standard

Jog at preset speed Standard

Thread/preset speeds 7

Automatic restart Selectable

Coasting motor start Standard

Coast or ramp stop selection Standard

Elapsed time meter Optional

Carrier frequency adjustment 1–16 kHz

Standard Conditions for Application and Service

Maximum operating ambient temperature 0–50°C up to FR9

0–40°C FR10 and larger, consult factory for 50°C

rating above FR9

Storage temperature –40 to 60°C

Humidity (maximum), noncondensing 95%

Altitude (maximum without derate) 3300 ft (1000m)

Line voltage variation +10/–15%

Line frequency variation 45–66 Hz

Efficiency >95%

Power factor (displacement) 0.99+

Power factor (apparent) 0.99

Description Specification

Six–digital input programmable 24V: “0” <10V, “1” >18V,Ri >5 kohms

Two–analog input configurable

w/jumpers

Voltage: 0–±10V, Ri >200 kohms

Current: 0 (4)–20 mA, Ri = 250 ohms

Two–digital output programmable Form C relays 250 Vac

30 Vdc 2 amp resistive

One–analog output programmable

configurable w/jumper

0–20 mA, RL max. 500 ohms 10 bits ±2%

Description Specification

Analog voltage, input 0–±10V, Ri >200 kilohms

Analog current, input 0 (4)–20 mA, Ri = 250 ohms

Digital input 24V: “0” <10V, “1” >18V, Ri >5 kilohms

Auxiliary voltage 24V (±20%), max. 50 mA

Reference voltage 10V ±3%, max. 10 mA

Analog current, output 0 (4)–20 mA, RL = 500 kilohms, resolution

10 bit, accuracy <±2%

Analog voltage, output 0 (2)–10V, RL >1 kilohm, resolution

10 bit, accuracy <±2%

Relay output max. switching voltage 300 Vdc, 250 Vac

Relay output max. switching load 3A/24 Vdc, 300 Vdc, 250 Vac 1

Relay output max. continuous load 2A rms

Thermistor input Rtrip = 4.7 kohms

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-257

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Adjustable Frequency Drives

Low Harmonic Drives

Wiring Diagrams

Power Diagram Up to FR9

Power Diagram FR10 and Larger

Power Diagram Up to FR9 with Bypass

Power Diagram FR10 and Larger with Bypass

18-Pulse

Transformer

18-Pulse

Diode Bridge

9000X

Drive

Circuit

Breaker

Motor

Input

Fusing

IInverter Input

Contactor

18-Pulse

Transformer

6-Pulse

Diode Bridge

9000X

12-Pulse Drive

Circuit

Breaker

Motor

Input

Fusing

Pre-charge

Complete

Contactor

18-Pulse

Transformer

Optional

Reduced

Voltage Starter

18-Pulse

Diode Bridge

9000X

Drive

HMCP

Output

Contactor

Mechanical

Interlock

Motor

M

Inverter Input

Contactor I

Bypass

Contactor

L

(IT.)

Input

Fusing

Overload

18-Pulse

Transformer

Optional

Reduced

Voltage Starter

9000X

12-Pulse Drive

HMCP

Output

Contactor

Mechanical

Interlock

Motor

M

Inverter Input

Contactor I

Bypass

Contactor

L

Input

Fusing

Overload

6-Pulse

Diode Bridge

Pre-charge

Complete

Contactor

(IT.)

V6-T2-258 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Dimensions

Approximate Dimensions in Inches (mm)

Enclosure Size 7

25–150 hp IL and 25–125 hp IH 480V—25–100 hp IL and 25–75 hp IH 575V

Side View

26.25

(666.8)

ø0.56 (ø14.2) Dia.

Mounting Holes

(ve places)

90.00

(2286.0)

84.37

(2143.0)

15.50

(393.7)

21.50

(546.1)

93.92

(2385.6)

30.00

(762.0)

4.00 (101.6) Minimum

Free Air Space Required

Keypad

Flanged Disconnect Supplied

With Circuit Breaker

When Specied

Operator Elements

When Specied, Mounted

On These Panels

Door Handle

(key-lock optional)

Quarter Turn Latch

(three places)

Bottom View

18.75

(476.3)

Opening For Bottom

Cable Entry

7. 0 0

(177.8)

5.75

(146.1)

14.90

(378.5)

1.75

(44.5) 24.45

(621.0) 28.05

(712.5)

10.50

(266.7)

4.25

(107.9)

Top View

Exhaust Air

For

Cable

Entry

Hinged

Side Door

Clearance at 90º

20.00

(508.0)

4.79

(121.7)

15.00

(381.0)

2.00

(50.8)

10.00

(254.0)

Finish: Enclosure—ANSI 61 Gray (light)

Material: Enclosure and Backplate—

12 ga. = 0.1046 Cold Rolled Steel

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-259

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Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size 8

200–250 hp IL and 150–200 hp IH 480V—125–200 hp IL and 100–150 hp IH 575V

Bottom View

For Bottom

Cable Entry

ø0.56

(ø14.2)

(ve places)

90.00

(2286.0)

84.37

(2143.0)

24.00

(609.6)

31.00

(787.4)

1.25

(31.8)

8.25

(209.6)

For Top

Cable Entry

(two places)

Top View

Side View

93.50

(2374.9)

3.01 (76.5)

32.20

(817.9)

37.47 (951.7)

45.22 (1148.6)

22.47

(570.7) 13.97

(354.8) 7.73

(196.3) 5.48

(139.2)

9.50

(241.3) 12.50

(317.5)

21.45

(544.8) 48.00

(1219.2)

21.31

(541.3)

Finish: Enclosure—ANSI 61 Gray (light)

Material: Enclosure and Backplate—

12 ga. = 0.1046 Cold Rolled Steel

4.00 (101.6) Minimum

Free Air Space Required

Door Handle

(key-lock optional)

Drive

Circuit Breaker

V6-T2-260 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size 9

300–400 hp IL and 250–350 hp IH 480V—250–400 hp IL and 200–300 hp IH 575V

24.00 (609.6)

25.14 (638.6)

8.75

(222.3)

Top View

1.50 (38.1) 43.50 (1104.9)

90.00

(2286.0)

93.50

(2374.9)

4.00 (101.6) Minimum

Free Air Space Required

60.00 (1524.0)

Front View

Bottom View

Side View

7.46 x 15.00

(189.5 x 381.0)

Access in Top

(two places)

8.50 x 12.00 (215.9 x 304.8)

Bottom Access

ø0.56 (ø14.2) Dia.

Mounting Hole

(ve places)

27.06

(687.3)

27.36

(694.9)

90 Max.

Door

Opening

29.05

(737.9)

11.93

(303.0)

25.00

(635.0)

18.84

(478.5)

8.20

(208.3)

2.00 (50.8) 22.90 (581.7)

32.72 (831.1)

46.30 (1176.0)

54.90 (1394.5)

Door Handle

(key-lock optional)

Access

Plate

(4 places)

90 Max.

Door

Opening

Finish: Enclosure—ANSI 61 Gray (light)

Material: Enclosure and Backplate—

12 ga. = 0.1046 Cold Rolled Steel

Drive

Circuit Breaker

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-261

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2.8

Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size 10

500–600 hp IL and 400–500 hp IH 480V—500–600 hp IL and 400–500 hp IH 575V

30.50 (774.7)

31.75 (806.5)

9.03

(229.4)

Top View

15.63

(397.0)

90.00

(2286.0)

84.37

(2143.0)

93.50

(2374.9)

4.00 (101.6) Minimum

Free Air Space Required

35.75 (908.1) 35.75 (908.1)

80.00 (2032.0)

Front View

Side View

21.00 x 10.00

(533.4 x 254.0)

Access in Top

21.00 x 10.00 (533.4 x 254.0)

Bottom Access

17.79

(451.9)

29.04

(737.6)

4.87

(123.7)

2.00 (50.8)

15.64

(397.3)

38.00 (965.2)

42.02 (1067.3)

Bottom View

78.02 (1981.7)

Finish: Enclosure – ANSI 61 Gray (light)

Material: Enclosure and Backplate—

12 ga. = 0.1046 Cold Rolled Steel

Operator

Elements

When

Specied,

Mounted

on These

Panels

Keypad

Door Handle

(key-lock optional)

Intake Ventilating

Slots (ltered on

Type 12)

Quarter-Turn

Latch (four places)

Flanged

Disconnect

Supplied with

Circuit Breaker

When Specied

V6-T2-262 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

Low Harmonic Drives

Approximate Dimensions in Inches (mm)

Enclosure Size F Type 3R Drives

25–250 hp IL and 25–200 hp IH 480V—25–200 hp IL and 25–150 hp IH 575V Type 3R Drives

Enclosed 18-Pulse Drive Enclosure Dimensions

Notes

1Enclosure sizes accommodate drive and options, including bypass and disconnect.

For other power options, consult your Eaton representative.

2Consult factory. Limited power options available.

3Enclosure size 11 consists of two of the enclosure size 9.

4All Type 3R drives use the Size F enclosure.

Enclosure

Size 1Width Height Depth

Approx. Shipping

Weight in Lbs (kg)

7 30.00 (762.0) 90.00 (2286.0) 21.50 (546.1) 1000 (454)

8 48.00 (1219.2) 90.00 (2286.0) 26.14 (664.0) 1400 (636)

9 60.00 (1524.0) 90.00 (2286.0) 25.74 (653.8) 1800 (817)

10 80.00 (2032.0) 90.00 (2286.0) 31.75 (806.5) 2100 (953)

11 23 120.00 (3048.0) 90.00 (2286.0) 25.74 (653.8) 2500 (1,135)

F 460.00 (1524.0) 93.50 (2374.9) 37.50 (952.5) 2500 (1,135)

37.50 (952.5)

60.00 (1524.0)

35.75 (908.0)

48.00 (1219.2)

Operator Elements

When Specied,

Mounted Inside

Locking Enclosure Door

Keypad Located

Inside Locking

Enclosure Door

Enclosure

Door Stop

Exhaust Air

Venting Slots

Filtered

Intake Air

Ventilating

Slots

Key Locking

Three-Position

Latch

Flanged

Disconnect

Supplied with

Circuit Breaker

When Specied

93.50

(2374.9)

18.00 x 8.50

(457.2 x 215.9)

Side Access

25.84

(656.2)

29.58

(751.2)

Exhaust Air

Venting Slots

9.08

(230.5)

29.32

(744.7)

6.82

(173.3)

3.11 (78.9)

18.00 x 8.50

(457.2 x 215.9)

Bottom Access

37.43 (950.7)

45.32 (1151.1)

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-263

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2.9

Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

LCX9000 Liquid Cooled Adjustable Frequency Drives

Contents

Description Page

LCX9000 Drives

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-264

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-265

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-268

Technical Data and Specifications . . . . . . . . . . V6-T2-270

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-271

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-273

Product Description

The LCX9000 Liquid Cooled

Drive family continues

Eaton’s tradition of providing

state-of-the-industry

products, by taking advantage

of liquid cooling technology in

lieu of air-cooling techniques.

The LCX9000 drives are

liquid-cooled products that

utilize potable water or a

water-glycol mixture as a

cooling medium.

Features and Benefits

●Compact size and low

heat transfer rates allow

enclosure size to be greatly

reduced, which is especially

beneficial in UL Type 4X

applications

●Design is modular, with

control and power modules

independent of each other.

Connection between

power and control modules

can be direct or extended

via a fiber optic cable

●Same reliable control

module and operating

system as the SPX9000

air-cooled drives

●CE mark ensures

compliance with the

Electromagnetic

Compatibility Directive

(EMC) and the Low Voltage

Directive (LVD)

●Reliable drive with over

500,000 hours MTBF

based on MIL 217

●Currently supports

DeviceNet, PROFIBUS-DP,

Modbus RTU and Modbus

TCP communication

protocols

●Separately mounted line

reactor included with AC

fed models

Standards and

Certifications

●CE

V6-T2-264 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Catalog Number Selection

LCX9000 Liquid Cooled Adjustable Frequency Drives

Note

1Brake chopper is only available in 480V CH3 drives.

LCX 016 A 0 –4A 3 B 2 __ __ __

Keypad

A = Alphanumeric

Software Series

A = Standard

Brake Chopper Options 1

N = No brake chopper circuit

B = Internal brake chopper

Input Options

3 = Three-phase, EMC T

7 = DC Input

Enclosure Rating

0 = Open chassis

Product Family

LCX = High performance, liquid-cooled drive

Board Modifications

2 = Varnished boards

Voltage Rating

4 = 380–500V

5 = 520–690V

Options

List options in alphabetical order.

Extended I/O Card Options

A3 = 2 RO, therm

A4 = Encoder low volt +5V/15V/24V

A5 = Encoder high volt +15V/24V

A7 = Dual encoder +15V/24V

A8 = 6 DI, 1 DO, 2 AI, 1AO

AE = Encoder with 2 DOs

B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc

B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm

B4 = 1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT + 24 Vdc

B5 = 3 RO (NO)

B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100

B9 = 1 RO (NO), 5 DI 42–240 Vac input

BB = SPI, absolute encoder

Communication Cards

CA = Johnson Controls N2

CI = Modbus TCP

C2 = Modbus

C3 = PROFIBUS DP

C4 = LonWorks

C5 = PROFIBUS DP (D9 Connector)

C6 = CANopen (Slave)

C7 = DeviceNet

C8 = Modbus (D9 Type Connector)

D1 = Adapter

D2 = Adapter

D3 = RS-232 with D9 Connection

Current Rating

480V

016 = 16A

022 = 22A

031 = 31A

038 = 38A

045 = 45A

061 = 61A

072 = 72A

087 = 87A

105 = 105A

140 = 140A

168 = 168A

205 = 205A

261 = 261A

300 = 300A

385 = 385A

460 = 460A

520 = 520A

590 = 590A

650 = 650A

730 = 730A

820 = 820A

920 = 920A

H10 = 1030A

H11 = 1150A

H13 = 1370A

H16 = 1640A

H20 = 2060A

H23 = 2300A

690V

170 = 170A

208 = 208A

261 = 261A

325 = 325A

385 = 385A

416 = 416A

460 = 460A

502 = 502A

590 = 590A

650 = 650A

750 = 750A

820 = 820A

H10 = 1030A

H11 = 1180A

H13 = 1300A

H15 = 1500A

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-265

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2.9

Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Product Selection

380–500 Vac Liquid Cooled Drives

Motor Output

Current

Thermal, Ith (A) IL (A) IH (A) kW Chassis Catalog Number

16 15 11 7.5 CH3 LCX016A0-4A3N2

22 20 15 11 CH3 LCX022A0-4A3N2

31 28 21 15 CH3 LCX031A0-4A3N2

38 35 25 18.5 CH3 LCX038A0-4A3N2

45 41 30 22 CH3 LCX045A0-4A3N2

61 55 41 30 CH3 LCX061A0-4A3N2

72 65 48 37 CH4 LCX072A0-4A3N2

87 79 58 45 CH4 LCX087A0-4A3N2

105 957055CH4LCX105A0-4A3N2

140 127 93 75 CH4 LCX140A0-4A3N2

168 153 112 90 CH5 LCX168A0-4A3N2

205 186 137 110 CH5 LCX205A0-4A3N2

261 237 174 132 CH5 LCX261A0-4A3N2

300 273 200 160 CH61 LCX300A0-4A3N2

385 350 257 200 CH61 LCX385A0-4A3N2

460 418 307 250 CH72 LCX460A0-4A3N2

520 473 347 250 CH72 LCX520A0-4A3N2

590 536 393 315 CH72 LCX590A0-4A3N2

650 591 433 355 CH72 LCX650A0-4A3N2

730 664 487 400 CH72 LCX730A0-4A3N2

820 745 547 450 CH63 LCX820A0-4A3N2

920 836 613 500 CH63 LCX920A0-4A3N2

1030 936 687 560 CH63 LCXH10A0-4A3N2

1150 1045 766 600 CH63 LCXH11A0-4A3N2

1370 1245 913 700 CH74 LCXH13A0-4A3N2

1640 1491 1093 900 CH74 LCXH16A0-4A3N2

2060 1873 1373 1100 CH74 LCXH20A0-4A3N2

2300 2091 1533 1200 CH74 LCXH23A0-4A3N2

LCX9000 Liquid Cooled

Drives

V6-T2-266 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

525–690 Vac Liquid Cooled Drives

540–675 Vdc Liquid Cooled Inverter Units

Motor Output

Current

Thermal, Ith (A) IL (A) IH (A) kW Chassis Catalog Number

170 155 113 110 CH61 LCX170A0-5A3N2

208 189 139 132 CH61 LCX208A0-5A3N2

261 237 174 160 CH72 LCX261A0-5A3N2

325 295 217 200 CH72 LCX325A0-5A3N2

385 350 257 250 CH72 LCX385A0-5A3N2

416 378 277 250 CH72 LCX416A0-5A3N2

460 418 307 300 CH72 LCX460A0-5A3N2

502 456 335 355 CH72 LCX502A0-5A3N2

590 536 393 400 CH63 LCX590A0-5A3N2

650 591 433 450 CH63 LCX650A0-5A3N2

750 682 500 500 CH63 LCX750A0-5A3N2

820 745 547 560 CH74 LCX820A0-5A3N2

920 836 613 650 CH74 LCX920A0-5A3N2

1030 936 687 700 CH74 LCXH10A0-5A3N2

1180 1073 787 800 CH74 LCXH11A0-5A3N2

1300 1182 867 900 CH74 LCXH13A0-5A3N2

1500 1364 1000 1000 CH74 LCXH15A0-5A3N2

Drive Output

Power Loss

c/a/T

(kW)

Current Motor Output Power

Thermal

Ith (A)

Rated Cont.

IL (A)

Rated Cont.

IH (A)

Optimum Motor

at Ith 400V (kW)

Optimum Motor

at Ith 500V (kW) Chassis Catalog Number

16 15 11 7.5 11 0.4/0.2/0.6 CH3 LCX016A0-4A7B2

22 20 15 11 15 0.5/0.2/0.7 CH3 LCX022A0-4A7B2

31 28 21 15 18.5 0.7/0.2/0.9 CH3 LCX031A0-4A7B2

38 35 25 18.5 22 0.8/0.2/1.0 CH3 LCX038A0-4A7B2

45 41 30 22 30 1.0/0.3/1.3 CH3 LCX045A0-4A7B2

61 55 41 30 37 1.3/0.3/1.5 CH3 LCX061A0-4A7B2

72 65 48 37 45 1.2/0.3/1.5 CH4 LCX072A0-4A7N2

87 79 58 45 55 1.5/0.3/1.8 CH4 LCX087A0-4A7N2

105 95 70 55 75 1.8/0.3/2.1 CH4 LCX105A0-4A7N2

140 127 93 75 90 2.3/0.3/2.6 CH4 LCX140A0-4A7N2

168 153 112 90 110 2.5/0.3/2.8 CH5 LCX168A0-4A7N2

205 186 137 110 132 3.0/0.4/3.4 CH5 LCX205A0-4A7N2

261 237 174 132 160 4.0/0.4/4.4 CH5 LCX261A0-4A7N2

300 273 200 160 200 4.5/0.4/4.9 CH61 LCX300A0-4A7N2

385 350 257 200 250 5.5/0.5/6.0 CH61 LCX385A0-4A7N2

460 418 307 250 315 5.5/0.5/6.0 CH62 LCX460A0-4A7N2

520 473 347 250 355 6.5/0.5/7.0 CH62 LCX520A0-4A7N2

590 536 393 315 400 7.5/0.6/8.1 CH62 LCX590A0-4A7N2

LCX9000 Liquid Cooled

Drives

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-267

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2.9

Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

540–675 Vdc Liquid Cooled Inverter Units, continued

710–930 Vdc Liquid Cooled Inverter Unit

Drive Output

Power Loss

c/a/T

(kW)

Current Motor Output Power

Thermal

Ith (A)

Rated Cont.

IL (A)

Rated Cont.

IH (A)

Optimum Motor

at Ith 400V (kW)

Optimum Motor

at Ith 500V (kW) Chassis Catalog Number

650 591 433 355 450 8.5/0.6/9.1 CH62 LCX650A0-4A7N2

730 664 487 400 500 10.0/0.7/10.7 CH62 LCX730A0-4A7N2

820 745 547 450 560 12.5/0.8/13.3 CH63 LCX820A0-4A7N2

920 836 613 500 600 14.4/0.9/15.3 CH63 LCX920A0-4A7N2

1030 936 687 560 700 16.5/1.0/17.5 CH63 LCXH10A0-4A7N2

1150 1045 766 600 750 18.4/10.1/19.5 CH63 LCXH11A0-4A7N2

1370 1245 913 700 900 15.5/1.0/16.5 CH64 LCXH13A0-4A7N2

1640 1491 1093 900 1100 19.5/1.2/20.7 CH64 LCXH16A0-4A7N2

2060 1873 1373 1100 1400 26.5/1.5/28.0 CH64 LCXH20A0-4A7N2

2300 2091 1533 1250 1500 29.6/1.7/31.3 CH64 LCXH23A0-4A7N2

2470 2245 1647 1300 1600 36.0/2.0/38.0 2*CH64 LCXH24A0-4A7N2

2950 2681 1967 1550 1950 39.0/2.4/41.4 2*CH64 LCXH29A0-4A7N2

3710 3372 2473 1950 2450 48.0/2.7/50.7 2*CH64 LCXH37A0-4A7N2

4140 3763 2760 2150 2700 53.0/3.0/66.0 2*CH64 LCXH41A0-4A7N2

Drive Output

Power Loss

c/a/T

(kW)

Current Motor Output Power

Thermal

Ith (A)

Rated Cont.

IL (A)

Rated Cont.

IH (A)

Optimum Motor

at Ith 400V (kW)

Optimum Motor

at Ith 500V (kW) Chassis Catalog Number

170 155 113 110 160 4.5/0.2/4.7 CH61 LCX170A0-5A7N2

208 189 139 132 200 5.5/0.3/5.8 CH61 LCX208A0-5A7N2

261 237 174 160 250 5.5/0.3/5.8 CH61 LCX261A0-5A7N2

325 295 217 200 300 6.5/0.3/6.8 CH62 LCX325A0-5A7N2

385 350 257 250 355 7.5/0.4/7.9 CH62 LCX385A0-5A7N2

416 378 277 250 355 8.0/0.4/8.4 CH62 LCX416A0-5A7N2

460 418 307 300 400 8.5/0.4/8.9 CH62 LCX460A0-5A7N2

502 456 335 355 450 10.0/0.5/10.5 CH62 LCX502A0-5A7N2

590 536 393 400 560 10.0/0.5/10.5 CH63 LCX590A0-5A7N2

650 591 433 450 600 13.5/0.7/14.2 CH63 LCX650A0-5A7N2

750 682 500 500 700 16.0/0.8/16.8 CH63 LCX750A0-5A7N2

820 745 547 560 800 16.0/0.8/16.8 CH64 LCX820A0-5A7N2

920 836 613 650 850 18.0/0.9/18.9 CH64 LCX920A0-5A7N2

1030 936 687 700 1000 19.0/1.0/20.0 CH64 LCXH10A0-5A7N2

1180 1073 787 800 1100 21.0/10.1/20.1 CH64 LCXH11A0-5A7N2

1300 1182 867 900 1200 27.0/1.4/28.4 CH64 LCXH13A0-5A7N2

1500 1364 1000 1050 1400 32.0/1.6/33.6 CH64 LCXH15A0-5A7N2

1700 1545 1133 1150 1550 N/A CH64 LCXH17A0-5A7N2

1850 1682 1233 1250 1650 34.2/1.8/36.0 2*CH64 LCXH18A0-5A7N2

2120 1927 1413 1450 1900 37.8/2.0/39.8 2*CH64 LCXH21A0-5A7N2

2340 2127 1560 1600 2100 48.6/2.5/51.1 2*CH64 LCXH23A0-5A7N2

2700 2455 1800 1850 2450 57.6/3.0/60.6 2*CH64 LCXH27A0-5A7N2

3100 2818 2066 2150 2800 N/A 2*CH64 LCXH31A0-5A7N2

LCX9000 Liquid Cooled

Drives

V6-T2-268 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Options

9000X Series Option Board Kits

The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to

customize the drive for your application needs. The drive’s control unit is designed to accept a total of

five option boards.

The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A2

relay output board, which are installed in slots A and B.

Option Board Kits

Notes

1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output

2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.

3 OPTC2 is a multi-protocol option card.

Option Kit Description 1

Allowed Slot

Locations 2

Field

Installed

Factory

Installed SVX Ready Programs

Catalog

Number

Option

Designator Basic

Local/

Remote Standard MSS PID Multi-P. PFC

Standard I/O Cards

2 RO (NC-NO) B OPTA2 — ■ ■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/EXT +24 Vdc

AOPTA9 — ■ ■ ■ ■■■ ■

Extended I/O Cards

2 RO, therm B OPTA3 A3 —■ ■ ■■■ ■

Encoder low Volt +5V/15V/24V C OPTA4 A4 —■ ■ ■■■ ■

Encoder high Volt +15V/24V C OPTA5 A5 —■ ■ ■■■ ■

Dual encoder +15V/24V C OPTA7 A7 —■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1 AO A OPTA8 A8 —■ ■ ■■■ ■

3 DI (encoder 10–24V), out +15V/+24V,

2 DO (pulse+direction)—SPX only

COPTAE AE ■ ■ ■ ■■■ ■

6 DI, 1 ext +24 Vdc/EXT +24 Vdc B, C, D, E OPTB1 B1 —— — ——

■■

1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 —— — ——

■■

1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT +24 Vdc

B, C, D, E OPTB4 B4 —■ ■ ■■■ ■

3 RO (NO) B, C, D, E OPTB5 B5 —— — ——

■■

1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 —— — ——— —

1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 —— — ——

■■

SPI, absolute encoder C OPTBB BB —— — ——— —

Communication Cards 3

Modbus D, E OPTC2 C2 ■ ■ ■ ■■■ ■

Johnson Controls N2 D, E OPTC2 CA —— — ——— —

PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■■■ ■

LonWorks D, E OPTC4 C4 ■ ■ ■ ■■■ ■

PROFIBUS DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■■■ ■

CANopen (slave) D, E OPTC6 C6 ■ ■ ■ ■■■ ■

DeviceNet D, E OPTC7 C7 ■ ■ ■ ■■■ ■

Modbus (D9 Type connector) D, E OPTC8 C8 ■ ■ ■ ■■■ ■

Modbus TCP D, E OPTCI CI ■ ■ ■ ■■■ ■

Adapter—SPX only D, E OPTD1 D1 ■ ■ ■ ■■■ ■

Adapter—SPX only D, E OPTD2 D2 ■ ■ ■ ■■■ ■

RS-232 with D9 connection D, E OPTD3 D3 ■ ■ ■ ■■■ ■

Keypad

9000X Series standard keypad — KEYPAD-

STD

——— — ——— ■

9000X Series remote mount keypad unit

(keypad not included, includes 10 ft cable,

keypad holder, mounting hardware)

—OPTRMT-

KIT-9000X

——— — ——— —

Option Boards

ABCDE

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-269

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2.9

Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Line Reactors

The line reactor carries out

several functions in the liquid

cooled drive. Connection of

the line reactor is necessary

except if you have a

component in your system

that performs the same tasks

(e.g. a transformer). The line

reactor is needed as an

essential component for

motor control, to protect the

input and DC-link component

s

against abrupt changes of

current and voltage as well as

to function as a protection

against harmonics. The line

reactors are included in the

standard delivery of liquid-

cooled drives (not inverters).

However, you can also order

your drive without a line

reactor.

Line Reactor Specifications

Notes

1Inductances for different supply voltages: A = 400–480 Vac; B = 500–690 Vac.

2Drives require three chokes of the designated catalog number with six-pulse supply.

Drive Rating

480V

Drive Rating

690V

Thermal

Current

(A)

Nominal

Inductance

(μH) A/B 1

Calculated

Loss

(W)

Choke

Catalog Number

(690 Vac)

16 to 22A 12 to 23A 23 1900 145 CHK0023N6A0

31 to 38A 31 to 38A 38 1100 170 CHK0038N6A0

45 to 61A 46 to 62A 62 700 210 CHK0062N6A0

72 to 87A 72 to 87A 87 480 250 CHK0087N6A0

105 to 140A 105 to 140A 145 290 380 CHK0145N6A0

168 to 261A 170 to 261A 261 139/187 460 CHK0261N6A0

300 to 385A 325 to 385A

820 to 1180A 2

400 90/126 570 CHK0400N6A0

460 to 520A

1370A 2

416 to 502A

1300 to 1500A 2

520 65/95 610 CHK0520N6A0

590 to 650A

1640A 2

590 to 650A 650 51/71 840 CHK0650N6A0

730A

2060A 2

— 730 45/61 850 CHK0730N6A0

820A

2300A 2

750A N/A N/A N/A CHK0820N6A0

920 to 1030A — 1000 30/41 950 CHK1030N6A0

1150A — 1150 26/36 1000 CHK1150N6A0

Dimensions, see Page V6-T2-273.

V6-T2-270 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Technical Data and Specifications

LCX9000 Products

Note

1Derating required if higher switching frequency than the default is used.

Description Specification

General Specifications

Line voltage 400 to 500 Vac; 525 to 690 Vac; (–10% to 10%)

465 to 800 Vdc; 640 to 1100 Vdc; (–0 to 0%)

Frequency 50/60 Hz

Line voltage variation –10% to 10%

Input frequency variation 45–66 Hz

Continuous output current Rated current at incoming cooling liquid

temperature of 30°C

Output frequency 0–320 Hz

Drive efficiency >95%

Power factor (displacement) 0.96

Liquid coolant pressure 87 psi (6 bar) maximum

Liquid coolant flow rate 1.3 to 7.9 gal./min. (5 to 30 liter/min.)

minimum depending on drive size

Liquid coolant fittings Standard quick connect, NPT

Operating ambient temperature –10/50°C

Storage temperature –40/70°C

Humidity 95% maximum (non-condensing)

Altitude 3300 ft (1000 m) maximum without derating

Enclosure IP00

Warranty Standard terms, 3 years with certified start-up

Mains Connection

Input voltage (Vin) 400–500 Vac; 525–690 Vac; (–10%–10%)

465–800 Vdc; 640–1100 Vdc; (–0–0%)

Input frequency (fin) 45–66Hz

Connection to mains Once per minute or less (normal case)

Motor Connection

Output voltage 0–Vin

Continuous output current Rated current at nominal inflow cooling water

temperature of 30°C; Overload 2 sec./20 sec.

Starting current Rated current at 2 sec./20 sec. if output frequency

<30 Hz and temperature of heatsink <149°F (65°C)

Output frequency 0–320 Hz (standard); 7200 Hz (special software)

Frequency resolution Application dependent

Control Characteristics

Control method Frequency control (V/f)

Open loop: Sensorless vector control

Closed loop: Frequency control

Closed loop: Vector control

Switching frequency Adjustable with parameter 2.6.9

480V 1Up to and including 61-Amp size:

1–16 kHz (factory default, 10 kHz)

From 72-Amp size:

1–12 kHz (factory default, 3.6 kHz)

575V 11–6kHz (factory default, 1.5kHz)

Frequency reference Analog input: resolution 0.1% (10 bits); accuracy ±1%

Panel reference: resolution 0.01 Hz

Field weakening point 30–320 Hz

Acceleration time 0.1–3000 seconds

Deceleration time 0.1–3000 seconds

Braking torque DC brake: 30% x Tn (without brake option)

Description Specification

Ambient Conditions

Ambient operating temperature 14°F (–10°C), no frost to 122°F (50°C) at Ith

122 to 158°F (50 to 70°C), derating required

Storage temperature –40°F to 158°F (–40 to 70°C)

No liquid in heatsink under 32°F (0°C)

Relative humidity 5–96% RH, noncondensing, no dripping water

Air quality Chemical vapors:

IEC 721-3-3, unit in operation, class 3C2

Mechanical particles:

IEC 721-3-3, unit in operation, class 3S2 (no conductive

dust allowed); No corrosive gases

Altitude Up to 1,000m: 100% load capacity (no derating)

Above 1,000m: Derating of 1% per each 100m required

Vibration EN 50178, EN 60068-2-6; 5–150 Hz

Displacement amplitude: 0.25 mm (peak) at 3–31 Hz

Max. acceleration amplitude: 1G at 31–150 Hz

Shock EN 50178, EN 60068-2-27, UPS drop test

(for applicable UPS weights)

Storage and shipping: Max. 15G, 11 ms (in package)

Enclosure class IP00 open frame standard in entire kW/hp range

EMC

Immunity Fulfils all EMC immunity requirements

Emissions EMC level N; EMC level T for IT networks

Safety

Approvals EN 50178, EN 60204-1, CE, UL, CUL, FI,

GOST R, IEC 61800-5

(See unit nameplate for more detailed approvals.)

Control Connections

Analog input voltage 0 to +10V, Ri = 200 kohm (–10V to +10V joystick control)

Resolution 0.1%; accuracy ±1%

Analog input current 0(4)–20 mA, Ri = 250 ohm differential

Digital inputs 6 positive or negative logic; 18–24 Vdc

Auxiliary voltage +24V, ±15%, max. 250 mA

Output reference voltage +10V, +3%, max. load 10 mA

Analog output 0(4)–20 mA, RL max. 500 ohm

Resolution 10 bits; accuracy ±2%

Digital outputs Open collector output, 50 mA/48V

Relay outputs Two programmable change-over relay outputs

Switching capacity: 24 Vdc/8A, 250 Vac/8A,

125 Vdc/0.4A

Min. switching load: 5V/10 mA

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-271

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2.9

Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

LCX9000 Products, continued

Wiring Diagrams

Cooling System Diagrams

Example of a Typical Cooling System

Description Specification

Protections

Overvoltage protection

480V 911V

575V 1200V

Undervoltage protection

480V 333V

575V 461V

Ground fault protection In case of ground fault in motor or motor cable,

only the drive is protected

Mains supervision Trips if any of the input phases are missing (drives only)

Motor phase supervision Trips if any of the output phases are missing

Unit overtemperature protection

Alarm limit 149°F (65°C) for heatsink, 158°F (70°C) for circuit boards

Trip limit 158°F (70°C) for heatsink, 185°F (85°C) for circuit boards

Description Specification

Protections, continued

Overcurrent protection Yes

Motor overload protection Yes

Motor stall protection Yes

Motor underload protection Yes

Short-circuit protection Yes (+24V and +10V reference voltages)

Liquid Cooling

Allowed cooling agents Drinking water

Water-glycol mixture

Temperature of cooling agent 32 to 86°F (0 to 30°C) at Ith for input;

86 to 149°F (30 to 65°C)

Max. temperature rise during circulation: 9°F (5°C), no

condensation allowed

System max. working pressure 87 psi (6 bar)

System max. peak pressure 580 psi (40 bar)

Pressure loss (at nominal flow) Varies according to size

Heat

Exchanger

18.0C30.0C

26.1C35.4C

V6-T2-272 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.9

Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Example PI-Diagram of a Typical Cooling System and Connections

I/O Board Diagrams

A9 Option Board Control Wiring

Cooling Water Inlet

Cooling Water Outlet

Customer Delivery

Frequency

Converters

9

8

7

6

5

4

3

1

+10 Vref

AI1+

GND

AI2+

Reference

(voltage)

Control Voltage Output

Reference

(current)

AI2-

24Vout

DIN1

AO1+

DO1

Dotted lines indicate the connections for inverted signals

DIN3

DIN2

CMA

10

11

24V

GND

+ V<+48V

0 (4)/20mA

RL<500W

I<50mA

Basic I/O Board A9

2

GND

AO1-

12

24Vout

15

14

13

DIN4

DIN6

DIN5

CMB

16

17

24V

GND

18

19

20

GND

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-273

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2.9

Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

A2 Option Board Wiring

Dimensions

Approximate Dimensions in Inches (mm)

Line Reactors

Sizes Up To 61A Sizes Larger Than 61A

RO1/1

RO1/2

RO1/3 RL

Switching:

<8 A / 24 Vdc

<0.4 A / 125 Vdc

<8 A / 250 Vac

Continuous

<2 Arms

AC / DC

Basic Relay Board A2

21

22

23

RO2/1

RO2/2

RO2/3

24

25

26

ZWY VXU

H1

W1 D1

Mains

Converters

H1

W1

D1

Catalog Number H1 W1 D1

Weight

Lbs (kg)

CHK0023N6A0 7.01 (178) 9.06 (230) 4.76 (121) 22 (10)

CHK0038N6A0 8.23 (209) 10.63 (270) 5.71 (145) 33 (15)

CHK0062N6A0 8.39 (213) 11.81 (300) 6.30 (160) 44 (20)

CHK0087N6A0 9.13 (232) 11.81 (300) 6.69 (170) 57 (26)

CHK0145N6A0 11.50 (292) 11.81 (300) 7.28 (185) 82 (37)

CHK0220N6A0 12.05 (306) 13.86 (352) 7.28 (185) 119 (54)

CHK0325N6A0 13.66 (347) 13.86 (352) 7.28 (185) 132 (60)

CHK0460N6A0 16.54 (423) 13.70 (348) 9.41 (239) 203 (92)

CHK0520N6A0 17.60 (447) 15.51 (394) 10.71 (272) 231 (105)

CHK0590N6A0 20.43 (519) 15.51 (394) 10.71 (272) 276 (125)

CHK0650N6A0 20.51 (521) 15.51 (394) 10.71 (272) 276 (125)

CHK0750N6A0 24.72 (628) 15.51 (394) 11.10 (282) 331 (150)

CHK0820N6A0 24.72 (628) 15.51 (394) 11.10 (282) 331 (150)

CHK1000N6A0 22.68 (576) 19.57 (497) 11.85 (301) 441 (200)

CHK1150N6A0 22.83 (580) 19.57 (497) 11.85 (301) 441 (200)

V6-T2-274 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Approximate Dimensions in Inches (mm)

LCX9000 Drives

Chassis Size, CH3

Chassis Size, CH4

VoltageAmpsH1H2H3D1W1W2W3R1 Dia.R2 Dia.

Weight

Lbs (kg)

380–500 Vac 16–61 16.97

(431.0)

0.53

(13.5)

0.59

(15.0)

9.69

(246.0)

6.30

(160.0)

4.80

(122.0)

4.80

(122.0)

0.39

(10.0)

0.35

(9.0)

66 (30)

VoltageAmpsH1H2H3D1W1W2W3R1 Dia.R2 Dia.

Weight

Lbs (kg)

380–500 Vac 72–140 19.41

(493.0)

0.49

(12.5)

1.77

(45.0)

10.14

(257.5)

7.60

(193.0)

3.35

(85.0)

5.24

(133.0)

0.39

(10.0)

— 77 (35)

W3 D1

Front Side

Bottom

To p

R1

W2

W1

H2 R2

H3

H1

W1

W2

W3 D1

FrontRight Side Left Side

H1

H2

H3

R1

R1

Bottom

To p

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-275

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Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Approximate Dimensions in Inches (mm)

Chassis Size, CH5

Chassis Size, CH61

VoltageAmpsH1H2H3D1W1W2W3R1 Dia.R2 Dia.

Weight

Lbs (kg)

380–500 Vac 168–261 21.77

(553.0)

1.30

(33.0)

19.88

(505.0)

10.39

(264.0)

9.69

(246)

3.94

(100.0)

7.87

(200.0)

0.51

(13.0)

— 88 (40)

VoltageAmpsH1H2H3D1W1W2W3R1 Dia.R2 Dia.

Weight

Lbs (kg)

380–500 Vac 300–385 25.91

(658.0)

2.09

(53.0)

23.23

(590.0)

14.69

(373.0)

9.69

(246.0)

3.94

(100.0)

5.91

(150.0)

0.55

(14.0)

0.51

(13.0)

121 (55)

525–690 Vac 170–208

W3 D1

W1

Front Side

H2

W2 R1

H3H1

R1 Bottom

To p

D1W3

Left SideFrontRight Side

Bottom

Top

W2

W1

R2

H2

H3 H1

R1

V6-T2-276 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Approximate Dimensions in Inches (mm)

Liquid-Cooled Inverter—Chassis Size, CH62

Chassis Size, CH63

VoltageAmpsH1H2H3D1W1W2W3R1 Dia.R2 Dia.

540–675 Vdc 460–730 26.50

(673)

2.0

(53)

23.23

(590)

14.69

(373)

9.69

(246)

3.94

(100)

5.91

(150)

0.55

(14)

0.51

(13)

710–930 Vdc 325–502

VoltageAmpsH1H2H3D1W1W2R1 Dia.

Weight

Lbs (kg)

380–500 Vac 820–1030 36.36

(923.5)

0.91

(23.0)

34.39

(873.5)

15.35

(390.0)

19.88

(505.0)

13.98

(355.0)

0.43

(11.0)

264 (120)

525–690 Vac 590–750

H1

H2

H3

R1

R2 W2

W3

W1

D1

FrontSideBottom

Top

H3

H2

W2

R1 D1

W1

Left SideRight Side Front

Bottom

Top

H1

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-277

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Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Approximate Dimensions in Inches (mm)

Liquid-Cooled Inverter with Mounting Bracket, Chassis Size CH64, IP90

Voltage Amps H1H2H3D1W1W2R1 Dia.

540–675 Vdc 1370–4140 36.38

(924)

1.03

(26)

34.37

(873)

15.35

(390)

29.37

(746)

7.87

(200)

0.43

(11)

710–930 Vdc 820–3100

Bottom

H1H3

H2

W1

W2 W2 W2

D1

FrontRight Side Left Side

R1

Top

V6-T2-278 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Approximate Dimensions in Inches (mm)

Chassis Size, CH72

VoltageAmpsH1H2H3D1W1R1 Dia.R2 Dia.

Weight

Lbs (kg)

380–500 Vac 460–730 42.38

(1076.5)

1.57

(40.0)

39.37

(1000.0)

14.65

(372.0)

7.87

(200.0)

0.55

(14.0)

0.51

(13.0)

198 (90)

525–690 Vac 261–502

W1 R1

H1H3

H2 R2W1 D1

Front Side

Bottom

Top

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-279

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2.9

Adjustable Frequency Drives

LCX9000 Liquid Cooled Drives

Approximate Dimensions in Inches (mm)

Chassis Size, CH74

Control Unit

VoltageAmpsH1H2 H3 D1 W1W2W3W4R1 Dia.R2 Dia.

Weight

Lbs (kg)

380–500 Vac 1370–2300 42.38

(1076.5)

1.57

(40.0)

39.37

(1000.0)

14.65

(372.0)

29.06

(738.0)

0.91

(23.0)

7.87

(200.0)

9.69

(246)

0.51

(13.0)

0.55

(14.0)

617 (280)

525–690 Vac 820–1500

H1 H2 H3 D1 D2 W1

12.93

(328.5)

0.33

(8.5)

11.81

(300.0)

2.95

(75.0)

0.33

(8.5)

5.75

(146.0)

W3

W4 W4

W2

W1

D1

ediStnorF

Bottom

Top

R1

R2

H2

H1 H3

D1

D2

H2

H3H1

W1

Side BackFront

Bottom

V6-T2-280 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drive Products

Contents

Description Page

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

Application Description . . . . . . . . . . . . . . . . . . V6-T2-281

Product Comparison . . . . . . . . . . . . . . . . . . . . V6-T2-281

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-282

Standards and Certifications . . . . . . . . . . . . . . V6-T2-282

Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-282

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-284

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-287

Technical Data and Specifications . . . . . . . . . . V6-T2-288

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . V6-T2-290

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-291

Product Description

Eaton offers a comprehensive

range of common DC bus

drive products. The product

family covers a number of

front-end units and inverter

units in the entire power

range from 1-1/2 to 2000

horsepower at 460V and

690V. The drive components

are built on the SPX9000

technology.

Front-End Units

The front-end units convert a

mains AC voltage and current

into a DC voltage and current.

The power is transferred from

the mains to a common DC

bus (and, in certain cases,

vice versa).

The SPA (active front-end)

unit is a bidirectional

(regenerative) power

converter for the front end

of a common DC bus drive

line up. An external LCL filter

is used at the input. This unit

is suitable in applications

where low mains harmonics

are required.

The SPN (non-regenerative

front-end) unit is a uni-

directional (motoring) power

converter for the front-end

of a common DC bus drive

line-up. The device operates

as a diode bridge using diode/

thyristor components. A

dedicated external choke is

used at the input. The unit

has the capacity to charge a

common DC bus. This unit is

suitable as a rectifying device

when a “normal” level of

harmonics is accepted and

no regeneration to the mains

is required.

Inverter Unit

The SPI9000 Inverter Unit is a

bidirectional DC-fed power

inverter for the supply and

control of AC motors. The

inverter is supplied from a

common DC bus drive line-

up. A charging circuit is

needed in case a connection

to a live DC bus is required.

The DC side charging circuit

is integrated up to 75 kW

(FR4–FR8) and external

for higher power ratings

(FI9–FI14).

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-281

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2.10

Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

Application Description

The common DC bus product portfolio fulfills all solution demands with a flexible architecture.

Front end units are selected according to the level of harmonics and power requirements. Typical

drive system configurations are illustrated the following figures.

SPA + Inverters SPN + Inverters Combination Configuration

●Low harmonics, -Pmains

+Pmains/Pmains < PINU

●Suitable for almost every

application

●Low total mains power,

Pmains < PINU

●Suitable e.g. for small

processing line with

un- and recoiler, em-stop

coasting

Common DC bus

components are used in a

multitude of combinations.

Drives which are braking can

transfer the energy directly to

the drives in motoring mode.

Product Comparison

Advantages over Conventional Front Ends

Eaton Front Ends vs. Conventional

Note

1Conventional regenerative front end (a.k.a. “anti-parallel thyristor bridge”) is not available from Eaton.

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Inverter

2

3

Inverter

2

3

Inverter

Non-regenerative

Front End

(SPN)

3

2

3

2

2

3

Inverter

2

3

Inverter

2

3

Inverter

Active

Front End

(SPA)

2

3

Inverter

Common DC Bus 2

3

Inverter

3

2

3

2

Non-regenerative

Front End

(SPN) Alternative

Active

Front End

(SPA) Alternative

~

~

Non-Regenerative

Front End

Active

Front End

Conventional

Regenerative Front End 1

Input device Choke (L) Filter (LCL) Choke or auto-transformer (L)

Bridge type Diode/thyristor bridge IGBT bridge, two-level type Anti-parallel connected thyristor bridge

Type of operation Controlled half-bridge High frequency modulation

(1.5 to 3.6 kHz)

Firing angle controlled

Direction of power Motoring Motoring and regenerating Motoring and regenerating

Charging Constant current External required Usually internal

DC voltage Nominal (approx. 1.35

alternative UN)

Stable at +10% of nominal

(approx. 110% of 1.35

alternative UN)

Lowered DC voltage for commutation margin

(e.g. 17% fi approx. 83% of 1.35 alternative UN) or

autotransformer on regenerative bridge

THD Similar to six-pulse bridge

normal <40%

Very low Similar to six-pulse bridge or worse

V6-T2-282 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

Features

Standard Features

Standards and Certifications

●CE

●UL

●cUL

●EN 61800-5-1 (2003)

Catalog Number Selection

Active Front End

SPI9000 SPA SPN

Feature FR4, 6, 7 FR8 FI9–FI14 FI9–FI14 FI9

IP00 — ■■■■

IP21 ■————

Air cooling ■■■■■

Standard board ■■■■

Varnished board —————

Alphanumeric keypad ■■■■—

EMC class T (EN 61800-3 for IT networks) ■■■■■

Safety CE/UL ■■■■■

Input choke ————■

LCL filter ———■—

No integrated charging — — ■■—

Integrated charging (DC side) ■■——■

Diode/thyristor rectifier ————■

IGBT ■■■■—

SPA 205 A 0 –4A 3 N 1

Keypad

A = Alphanumeric

Software Series

A = Standard

Brake Chopper Options

N = No brake chopper circuit

EMC Level

3 = IT network

Enclosure Rating

0 = Chassis

Product Family

SPA = Active Front End

Board Modifications

1 = Standard boards

2 = Varnished boards

Voltage Rating

4 = 480V

5 = 575V

Current Rating

480V 575V

205 = 205A

385 = 385A

H10 = 1150A

125 = 125A

325 = 325A

920 = 920A

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-283

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Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

Non-Regenerative Front End

SPI9000 Inverter Unit

SPN 510 A 0 –4A 3 N 1

Keypad

A = Alphanumeric

Software Series

A = Standard

Brake Chopper Options

N = No brake chopper circuit

EMC Level

3 = IT network

Enclosure Rating

0 = Chassis

Product Family

SPN = Non-regenerative

SPN = front end

Board Modifications

1 = Standard boards

2 = Varnished boards

Current Rating

480V/575V

510 = 510A

Voltage Rating

4 = 480V

5 = 575V

SPI 016 A 1 –4A 3 N 1

Keypad

A = Alphanumeric

Software Series

A = Standard

Brake Chopper Options

N = No brake chopper circuit

EMC Level

3 = IT network

Enclosure Rating

1 = NEMA Type 1/IP21

0 = Chassis

Product Family

SPI = Inverter unit

Board Modifications

1 = Standard boards

2 = Varnished boards

Voltage Rating

4 = 480V

5 = 575V

Current Rating

480V (FR4–FR8) 575V (FR6–FR8)

003 = 3.3A

007 = 7.6A

009 = 9A

012 = 12A

016 = 16A

023 = 23A

031 = 31A

038 = 38A

061 = 61A

071 = 72A

087 = 87A

105 = 105A

003 = 3.2A

004 = 4.5A

005 = 5.5A

007 = 7.5A

010 = 10A

013 = 13.5A

018 = 18A

022 = 22A

027 = 27A

034 = 34A

041 = 41A

052 = 52A

062 = 62A

080 = 80A

480V (FI9–FI13) 575V (FI9–FI14)

140 = 140A

170 = 170A

205 = 205A

245 = 245A

300 = 300A

385 = 385A

460 = 460A

520 = 520A

590 = 590A

650 = 650A

730 = 730A

820 = 820A

920 = 920A

H10 = 1030A

H11 = 1150A

H13 = 1300A

H16 = 1600A

H19 = 1940A

H23 = 2300A

100 = 100A

125 = 125A

144 = 144A

170 = 170A

208 = 207A

261 = 261A

325 = 325A

385 = 385A

460 = 460A

502 = 502A

590 = 590A

650 = 650A

820 = 820A

920 = 920A

H10 = 1030A

H13 = 1300A

H15 = 1500A

H19 = 1900A

V6-T2-284 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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2.10

Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

Product Selection

SPA9000 Active Front End 480V

SPN9000 Non-Regenerative Front End 480V

SPI9000 Inverter Unit 480V

Note

For filter and line reactor information, see Page V6-T2-286.

Low Overload (AC Current) High Overload (AC Current) Imax

Frame IL-cont (A) I1min (A) IH-cont (A) I1min (A) I2s (A) Catalog Number

FI9 261 287 205 308 349 SPA205A0-4A3N1

FI10 460 506 385 578 693 SPA385A0-4A3N1

FI13 1300 1430 1150 1725 2070 SPAH11A0-4A3N1

Low Overload (AC Current) High Overload (AC Current) Imax

Frame IL-cont (A) I1min (A) IH-cont (A) I1min (A) I2s (A) Catalog Number

FI9 520 572 460 690 828 SPN460A0-4A3N1

Low Overload (AC Current) High Overload (AC Current) Imax

Frame IL-cont (A) I1min (A) IH-cont (A) I1min (A) I2s (A) Catalog Number

FR4 4.3 4.7 3.3 5 6.2 SPI003A1-4A3N1

99.9 7.611.4 14 SPI007A1-4A3N1

12 13.2 9 13.5 18 SPI009A1-4A3N1

FR61617.6 1218 24 SPI012A1-4A3N1

23 25.3 16 24 32 SPI016A1-4A3N1

31 34 23 35 46 SPI023A1-4A3N1

38 42 31 47 62 SPI031A1-4A3N1

46 51 38 57 76 SPI038A1-4A3N1

FR77279 6192 122 SPI061A1-4A3N1

87 96 72 108 144 SPI072A1-4A3N1

105 116 87 131 174 SPI087A1-4A3N1

FR8 140 154 105 158 210 SPI105A0-4A3N1

FI9 170 187 140 210 280 SPI140A0-4A3N1

205 226 170 255 336 SPI170A0-4A3N1

261 287 205 308 349 SPI205A0-4A3N1

300 330 245 379 444 SPI245A0-4A3N1

FI10 385 424 300 450 540 SPI300A0-4A3N1

460 506 385 578 693 SPI385A0-4A3N1

520 572 460 690 828 SPI460A0-4A3N1

FI12 590 649 520 780 936 SPI520A0-4A3N1

650 715 590 885 1062 SPI590A0-4A3N1

730 803 650 975 1170 SPI650A0-4A3N1

820 902 730 1095 1314 SPI730A0-4A3N1

920 1012 820 1230 1476 SPI820A0-4A3N1

1030 1133 920 1380 1656 SPI920A0-4A3N1

FI13 1150 1265 1030 1545 1854 SPIH10A0-4A3N1

1300 1430 1150 1720 2070 SPIH11A0-4A3N1

1450 1595 1300 1950 2340 SPIH13A0-4A3N1

FI14 1770 1947 1600 2400 2880 SPIH16A0-4A3N1

2150 2365 1940 2910 3492 SPIH19A0-4A3N1

Common DC Bus Drive

Products

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-285

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2.10

Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

SPA9000 Active Front End 575V

SPN9000 Non-Regenerative Front End 575V

SPI9000 Inverter Unit 575V

Note

For filter and line reactor information, see Page V6-T2-286.

Low Overload (AC Current) High Overload (AC Current) Imax

Frame IL-cont (A) I1min (A) IH-cont (A) I1min (A) I2s (A) Catalog Number

FI9 144 158 125 188 213 SPA125A0-5A3N1

FI10 385 424 325 488 585 SPA325A0-5A3N1

FI13 1030 1133 920 1380 1656 SPA920A0-5A3N1

Low Overload (AC Current) High Overload (AC Current) Imax

Frame IL-cont (A) I1min (A) IH-cont (A) I1min (A) I2s (A) Catalog Number

FI9 600 660 510 732 888 SPN510A0-5A3N1

Low Overload (AC Current) High Overload (AC Current) Imax

Frame IL-cont (A) I1min (A) IH-cont (A) I1min (A) I2s (A) Catalog Number

FR6 4.5 5 3.2 5 6.4 SPI003A1-5A3N1

5.5 6 4.5 7 9 SPI004A1-5A3N1

7.5 8 5.5 8 11 SPI005A1-5A3N1

10 11 7.5 11 15 SPI007A1-5A3N1

13.5 15 10 15 20 SPI010A1-5A3N1

18 20 13.5 20 27 SPI013A1-5A3N1

22 24 18 27 36 SPI018A1-5A3N1

27 30 22 33 44 SPI022A1-5A3N1

34 37 27 41 54 SPI027A1-5A3N1

FR74145 3451 68 SPI034A1-5A3N1

52 57 41 62 82 SPI041A1-5A3N1

FR86268 5278 104 SPI052A0-5A3N1

80 88 62 93 124 SPI062A0-5A3N1

100 110 80 120 160 SPI080A0-5A3N1

FI9 125 138 100 150 200 SPI100A0-5A3N1

144 158 125 188 213 SPI125A0-5A3N1

170 187 144 216 245 SPI144A0-5A3N1

208 229 170 255 289 SPI170A0-5A3N1

FI10 261 287 208 312 375 SPI208A0-5A3N1

325 358 261 392 470 SPI261A0-5A3N1

385 424 325 488 585 SPI325A0-5A3N1

FI12 460 506 385 578 693 SPI385A0-5A3N1

502 552 460 690 828 SPI460A0-5A3N1

590 649 502 753 904 SPI502A0-5A3N1

650 715 590 885 1062 SPI590A0-5A3N1

750 825 650 975 1170 SPI650A0-5A3N1

FI13 920 1012 820 1230 1476 SPI820A0-5A3N1

1030 1133 920 1380 1656 SPI920A0-5A3N1

1180 1298 1030 1464 1755 SPIH10A0-5A3N1

FI14 1500 1650 1300 1950 2340 SPIH13A0-5A3N1

1900 2090 1500 2250 2700 SPIH15A0-5A3N1

2250 2475 1900 2782 3335 SPIH19A0-5A3N1

Common DC Bus Drive

Products

V6-T2-286 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

LCL Filters

LCL Filters for Active Front End (480V)

LCL Filters for Active Front End (690V)

Line Reactor

Line Reactor for

Non-Regenerative

Front End (480/575VV)

Amps Catalog Number Amps Catalog Number

10 REG 10 5 0 270 REG 270 5 0

18 REG 18 5 0 410 REG 410 5 0

32 REG 32 5 0 580 REG 580 5 0

48 REG 48 5 0 840 REG 840 5 0

75 REG 75 5 0 1160 REG 1160 5 0

110 REG 110 5 0 1480 REG 1480 5 0

180 REG 180 5 0

Amps Catalog Number Amps Catalog Number

14 REG 14 6 0 287 REG 287 6 0

23 REG 23 6 0 390 REG 390 6 0

35 REG 35 6 0 460 REG 460 6 0

52 REG 52 6 0 620 REG 620 6 0

85 REG 85 6 0 780 REG 780 6 0

122 REG 122 6 0 920 REG 920 6 0

185 REG 185 6 0 1180 REG 1180 6 0

Amps

Watts

Losses

Catalog

Number

600 493 CHK600

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-287

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Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

Options

9000X Series Option Board Kits

The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to

customize the drive for your application needs. The drive’s control unit is designed to accept a total of

five option boards.

The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A2

relay output board, which are installed in slots A and B.

Option Board Kits

Notes

1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output

2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.

3 OPTC2 is a multi-protocol option card.

Option Kit Description 1

Allowed Slot

Locations 2

Field

Installed

Factory

Installed SVX Ready Programs

Catalog

Number

Option

Designator Basic

Local/

Remote Standard MSS PID Multi-P. PFC

Standard I/O Cards

2 RO (NC-NO) B OPTA2 — ■ ■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,

2 ext +24 Vdc/EXT +24 Vdc

AOPTA9 — ■ ■ ■ ■■■ ■

Extended I/O Cards

2 RO, therm B OPTA3 A3 —■ ■ ■■■ ■

Encoder low volt +5V/15V24V C OPTA4 A4 —■ ■ ■■■ ■

Encoder high volt +15V/24V C OPTA5 A5 —■ ■ ■■■ ■

Double encoder C OPTA7 A7 ■ ■ ■ ■■■ ■

6 DI, 1 DO, 2 AI, 1 AO A OPTA8 A8 —■ ■ ■■■ ■

3 DI (encoder 10–24V), out +15V/+24V,

2 DO (pulse+direction)

COPTAE AE ■ ■ ■ ■■■ ■

6 DI, 1 ext +24 Vdc/EXT +24 Vdc B, C, D, E OPTB1 B1 —— — ——

■■

1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 —— — ——

■■

1 AI (mA isolated), 2 AO (mA isolated),

1 ext +24 Vdc/EXT +24 Vdc

B, C, D, E OPTB4 B4 —■ ■ ■■■ ■

3 RO (NO) B, C, D, E OPTB5 B5 —— — ——

■■

1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 — — — ——— —

1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 —— — ——

■■

SPI, absolute encoder C OPTBB BB — — — ——— —

Communication Cards 3

Modbus D, E OPTC2 C2 ■ ■ ■ ■■■ ■

Johnson Controls N2 D, E OPTC2 CA — — — ——— —

Modbus TCP D, E OPTCI CI ■ ■ ■ ■■■ ■

BACnet D, E OPTCJ CJ ■ ■ ■ ■■■ ■

EtherNet/IP D, E OPTCQ CQ ■ ■ ■ ■■■ ■

PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■■■ ■

LonWorks D, E OPTC4 C4 ■ ■ ■ ■■■ ■

PROFIBUS DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■■■ ■

CANopen (slave) D, E OPTC6 C6 ■ ■ ■ ■■■ ■

DeviceNet D, E OPTC7 C7 ■ ■ ■ ■■■ ■

Modbus (D9 type connector) D, E OPTC8 C8 ■ ■ ■ ■■■ ■

Adapter D, E OPTD1 D1 ■ ■ ■ ■■■ ■

Adapter D, E OPTD2 D2 ■ ■ ■ ■■■ ■

RS-232 with D9 connection D, E OPTD3 D3 ■ ■ ■ ■■■ ■

Keypad

9000X Series local/remote keypad

(replacement keypad)

—KEYPAD-

LOC/REM

—— — — ——— ■

9000X Series remote mount keypad unit

(keypad not included, includes 10 ft cable,

keypad holder, mounting hardware)

—OPTRMT-

KIT-9000X

—— — — ——— —

9000X Series RS-232 cable, 13 ft — PP00104 — — — — ——— —

Option Boards

ABCDE

V6-T2-288 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

Technical Data and Specifications

SPA9000/SPN9000/SPI9000

Description Specification

Supply Connection

Input voltage Uin (AC) front end modules 380–500 Vac/525–690 Vac –10% to 10%

Input voltage Uin (DC) inverter 465–800 Vdc/640–1100 Vdc –0% to 0%, the waviness of the inverter supply voltage,

formed in rectification of the electric network’s alternating voltage in basic frequency,

must be less than 50V peak-to-peak

Output voltage Uout (AC) inverter 3 ~ 0–Uin/1.4

Output voltage Uout (DC) active front end module 10.10 x 1.35 x Uin (factory default)

Output voltage Uout (DC) non-regenerative front end module 1.35 x Uin

Ambient Conditions

Ambient operating temperature 14 (no frost) to 122°F (–10 to 50°C): IH

14 (no frost) to 104°F (–10 to 40°C): IL

Storage temperature –40 to 158°F (–40 to 70°C)

Relative humidity 0 to 95% RH, non-condensing, non-corrosive, no dripping water

Air quality

Chemical vapors IEC 721-3-3, unit in operation, class 3C2

Mechanical particles IEC 721-3-3, unit in operation, class 3S2

Altitude 100% load capacity (no derating) up to 1000m

1% derating for each 100m above 1000m; max. 3000m

Vibration 5–150 Hz

EN50178/EN60068-2-6 Displacement amplitude 0.25 mm (peak) at 3–15.8 Hz

Max acceleration amplitude 1G at 15.8–150 Hz

Shock

EN50178, EN60068-2-27

UPS Drop Test (for applicable UPS weights)

Storage and shipping: max 15G, 11 ms (in package)

Cooling capacity required Approximately 2%

Cooling air required FR4 41 cfm, FR6 250 cfm, FR7 250 cfm, FR8 383 cfm

FI9 677 cfm, FI10 824 cfm, FI12 1648 cfm, FI13 2472 cfm

Unit enclosure class FR4–FR7 NEMA Type 1/IP21; FR8, FI9–FI14 chassis (IP00)

EMC (at fault settings)

Immunity Fulfill all EMC immunity requirements

Safety

Approvals CE, UL, cUL, EN 61800-5-1 (2003), see unit nameplate for more detailed approvals

Control Connections

Analog input voltage 0–10V, Ri = 200 kohms, (–10V to 10V joystick control)

Resolution 0.1%, accuracy ±1%

Analog input current 0(4)–20 mA, Ri = 250 ohms differential

Digital inputs 6, positive or negative logic; 18–30 Vdc

Auxiliary voltage +24V, ±15%, max. 250 mA

Output reference voltage +10V, +3%, max. load 10 mA

Analog output 0(4)–20 mA; RL max. 500 ohms; resolution 10 bits

Accuracy ±2%

Digital outputs Open collector output, 50 mA/48V

Relay outputs 2 programmable change-over relay outputs

Switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A

Min. switching load: 5V/10 mA

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-289

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Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

SPA9000/SPN9000/SPI9000, continued

Input Fuses

SHT fuses can be assembled into same-size DIN fuse base.

SPA9000/SPN9000/SPI9000

Description Specification

Protections

Overvoltage protection 480V/911 Vdc, 575V/1200 Vdc

Undervoltage protection 480V/333 Vdc, 575V/460 Vdc

Ground fault protection In case of ground fault in motor or motor cable, only the inverter is protected

Motor phase supervision Trips if any of the output phases is missing

Overcurrent protection Yes

Unit overtemperature protection Yes

Motor overload protection Yes

Motor stall protection Yes

Motor underload protection Yes

Short-circuit protection of 24V and 10V reference voltages Yes

Module

Component Frame Bussman Fuse Type (aR) Size UN (V) IN (A) Qty.

Inverter Units

SPI003A1-4 FR4 170M1560 0 690 20 2

SPI007A1-4 FR4 170M1562 0 690 63 2

SPI009A1-4 FR4 170M1562 0 690 63 2

SPI012A1-4 FR6 170M1565 0 690 63 2

SPI016A1-4 FR6 170M1565 0 690 63 2

SPI023A1-4 FR6 170M1565 0 690 63 2

SPI031A1-4 FR6 170M1567 0 690 100 2

SPI038A1-4 FR6 170M1567 0 690 100 2

SPI061A1-4 FR7 170M1570 0 690 200 2

SPI072A1-4 FR7 170M1570 0 690 200 2

SPI087A1-4 FR7 170M1571 0 690 250 2

SPI105A0-4 FR8 170M3819 DIN1 690 400 2

SPI140A0-4 FR8 170M3819 DIN1 690 400 2

SPI170A0-4 FR8 170M3819 DIN1 690 400 2

SPI205A0-4 FI9 170M6812 DIN3 690 800 2

SPI245A0-4 FI9 170M6812 DIN3 690 800 2

SPI300A0-4 FI10 170M8547 3SHT 690 1250 2

SPI385A0-4 FI10 170M8547 3SHT 690 1250 2

SPI460A0-4 FI10 170M8547 3SHT 690 1250 2

SPI520A0-4 FI12 170M8547 3SHT 690 1250 2 x 2

SPI590A0-4 FI12 170M8547 3SHT 690 1250 2 x 2

SPI650A0-4 FI12 170M8547 3SHT 690 1250 2 x 2

SPI730A0-4 FI12 170M8547 3SHT 690 1250 2 x 2

SPI820A0-4 FI12 170M8547 3SHT 690 1250 2 x 2

SPI920A0-4 FI12 170M8547 3SHT 690 1250 2 x 2

SPIH10A0-4 FI13 170M8547 3SHT 690 1250 6

SPIH11A0-4 FI13 170M8547 3SHT 690 1250 6

SPIH13A0-4 FI13 170M8547 3SHT 690 1250 6

SPIH16A0-4 FI14 170M8547 3SHT 690 1250 2 x 6

SPIH19A0-4 FI14 170M8547 3SHT 690 1250 2 x 6

SPIH23A0-4 FI14 170M8547 3SHT 690 1250 2 x 6

V6-T2-290 Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com

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Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

SHT fuses can be assembled into same-size DIN fuse base.

SPA9000/SPN9000/SPI9000, continued

Wiring Diagrams

SPA9000—

Active Front End

SPN9000—Non-

Regenerative Front End

SPI9000—Inverter Unit

(FR4–FR8)

SPI9000—Inverter Unit

(FI9–FI14)

Module

Component Frame Bussman Fuse Type (aR) Size UN (V) IN (A) Qty.

Active Front Ends

SPA205A0-4 FI9 170M6202 3SHT 1250 500 3

SPA385A0-4 FI10 170M6277 3SHT 1250 1000 3

SPAH10A0-4 FI13 170M6277 3SHT 1250 1000 3 x 3

Non-Regenerative Front Ends

SPN468A0-4 FI9 170M8547 3SHT 690 1250 3

-K4 -F4

-K5

-V4

-R4

425 – 600 Vdc

L2

L1

L3

DC+

DC-

-F1

-U1

-F2

380 – 500 Vac

AFE

-L1.1

-L1.2

425 – 800 Vdc

L2

L1

L3

DC+

DC-

-F1

-U1

-F2

380 – 500 Vac

NFE

-L1

DC+ DC-

VW

PE U

425 – 800 Vdc

DC+

DC-

M

INU -F1

VWU

PE

DC+

425 – 800 Vdc

DC+

DC-

DC-

INU -F1

M

Volume 6—Solid-State Motor Control CA08100007E—May 2014 www.eaton.com V6-T2-291

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Adjustable Frequency Drives

SPA9000/SPN9000/SPI9000 Common DC Bus Drives

Dimensions

Approximate Dimensions in Inches (mm)

SPA9000/SPN9000/SPI9000

Frame Height Width Depth

Weight

Lbs (kg)

Active Front Ends

FI9 40.6 (1030) 9.4 (239) 14.6 (372) 148 (67)

FI10 40.6 (1032) 9.4 (239) 21.7 (552) 220 (100)

FI12 40.6 (1032) 2 x 9.4 (2 x 239) 21.7 (552) 441 (200)

FI13 40.6 (1032) 27.9 (708) 21.8 (553) 674 (306)

FI14 40.6 (1032) 2 x 27.9 (2 x 708) 21.8 (553) 1348 (612)

Non-Regenerative Front Ends

FI9 40.6 (1030) 9.4 (239) 14.6 (372) 148 (67)

Inverter Units

FR4 11.5 (292) 5.0 (128) 7.5 (190) 11 (5)

FR6 20.4 (519) 7.7 (195) 9.3 (237) 35 (16)

FR7 23.3 (591) 9.3 (237) 10.1 (257) 64 (29)

FR8 29.8 (758) 11.4 (289) 13.5 (344) 106 (48)

FI9 40.6 (1030) 9.4 (239) 14.6 (372) 148 (67)

FI10 40.6 (1032) 9.4 (239) 21.7 (552) 220 (100)

FI12 40.6 (1032) 2 x 9.4 (2 x 239) 21.7 (552) 441 (200)

FI13 40.6 (1032) 27.9 (708) 21.8 (553) 674 (306)

FI14 40.6 (1032) 2 x 27.9 (2 x 708) 21.8 (553) 1348 (612)