557101 Catalog
2014-09-04
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Complete Product Representation and Stocking Distributors Throughout North America UNDERGROUND ENCLOSURES AND PADS Q U A Z I T E P R O D U C T S C A T A L O G Web: http://www.quazite.com E-mail: hpsliterature@hps.hubbell.com QUAZITE 3621 Industrial Park Drive Lenoir City, TN 37771 Phone: 800-346-3062 or 865-986-9726 Fax: 865-986-0585 e-mail: hpsliterature@hps.hubbell.com NOTE: Because Hubbell has a policy of continuous product improvement, we reserve the right to change design and specifications without notice. Copyright 2006 Quazite • 3621 Industrial Park Drive • Lenoir City, TN © DECEMBER 2006 Printed in USA SUTH 10M QZ-1 Underground Enclosure Performance Specifications Enclosures, boxes and covers are required to conform to all test provisions of the most current ANSI/SCTE 77 “Specification For Underground Enclosure Integrity” for Tier_____ (specify Tier 5, 8, 15 and/or 22) applications. When multiple “Tiers” are specified the boxes must physically accommodate and structurally support compatible covers while possessing the highest Tier rating. All covers are required to have the Tier level rating embossed on the surface. In no assembly can the cover design load exceed the design load of the box. All components in an assembly (box & cover) are manufactured using matched surface tooling. Independent third party verification or test reports stamped by a registered Professional Engineer certifying that all test provisions of this specification have been met are required with each submittal. 2 Table of Contents 27” Round..................................................................................................45 Underground Enclosure Performance Specifications . ....................... 2 39” Round..................................................................................................46 Introduction to QUAZITE® . ................................................................4 - 7 Cover Drawings . ............................................................................47 - 50 Replacement Cover Drawings............................................................47 - 49 Meter Reading Covers and Lids................................................................50 Engineering.................................................................................................4 Quality Assurance.......................................................................................4 What is Polymer Concrete?.........................................................................5 Why Use Polymer Concrete?......................................................................5 Hardware and Options ..................................................................51 - 56 Hardware...................................................................................................51 Enclosure Options..............................................................................52 - 53 Standard Cable Rack Insert, Terminator, Knockout, & Hole Locations................ 54 Divided Boxes............................................................................................55 Logos.........................................................................................................55 Pad Options...............................................................................................55 Color Options.............................................................................................56 Design Possibilities......................................................................................5 Enclosures (ANSI Compliant)......................................................................6 Electrical Equipment Pads and Telecommunications Cabinet Pads.............. 6 Box Pads and Traffic Signal Cabinet Bases.................................................6 Importance of the 2005 NEC, ANSI/SCTE 77 2007 and UL Listing............... 7 QUAZITE® Enclosures UL Listed to ANSI/SCTE 77 2007...........................7 Testing Requirements for ANSI/SCTE 77 2007...........................................7 Enclosure Selection . .......................................................................8 - 14 Electrical Equipment Pads ...........................................................57 - 64 Electrical Equipment Pad Selection Guide.........................................57 - 60 Switchgear Box Pad Cross Reference Guide............................................58 Box Pad Drawings..............................................................................61 - 62 Electrical Equipment Pad Drawings....................................................63 - 64 Using the Selection Guide...........................................................................8 UL Listed Enclosures...................................................................................8 Load Ratings...............................................................................................9 Handhole Opening Sizes...........................................................................10 Cover Series and Styles............................................................................11 Telecommunications Cabinet Pads ............................................65 - 73 Telecommunications Cabinet Pad Selection Guide............................65 - 70 Telecommunications Cabinet Pad Cross Reference Guide................66 - 68 Telecommunications Cabinet Pad Dimensions & Weights..................71- 72 Cell Site Enclosure....................................................................................73 Other Cover Styles....................................................................................12 Box Styles...........................................................................................13 - 14 Enclosure Drawings ......................................................................15 - 46 Index of Enclosure Drawings.....................................................................15 6” x 8”.........................................................................................................16 Transportation Industry Products . .............................................74 - 84 Traffic Signal Cabinet Base Selection Guide......................................74 - 78 Traffic Signal Cabinet Base Cross Reference Guide..........................75 - 76 Traffic Signal Cabinet Base Drawings................................................79 - 80 Work Pad Drawing.....................................................................................81 Jersey Style Median Barrier Enclosure Drawing................................82 - 83 8” x 8”.........................................................................................................17 8” x 18”.......................................................................................................18 10” x 15”.....................................................................................................19 11” x 18”..............................................................................................20 - 21 12” x 12”..............................................................................................22 - 23 13” x 24”..............................................................................................24 - 27 17” x 30”..............................................................................................28 - 31 Installation ......................................................................................84 - 95 “ANSI Tier” Selection and Placement.................................................84 - 85 Small Enclosure Installation......................................................................86 Hole Cutting Instructions...........................................................................87 EZ-Nut and Self-Aligning Nut Replacement Instructions...........................88 Large Enclosure Installation......................................................................89 Internal Bracing Installation.......................................................................90 Concrete Collar Applications.....................................................................91 Telecommunications Cabinet Pad Installation...........................................92 Traffic Signal Cabinet Base Installation.....................................................93 Electrical Equipment Pad Installation........................................................94 Switchgear Box Pad Installation................................................................95 24” x 24”.....................................................................................................32 24” x 36”..............................................................................................33 - 34 30” x 48”..............................................................................................35 - 36 30” x 60”.....................................................................................................37 36” x 36”.....................................................................................................38 36” x 60”.....................................................................................................39 36” x 72”.....................................................................................................40 48” x 48”.....................................................................................................41 48” x 72”.....................................................................................................42 48” x 96”.....................................................................................................43 Grade Adjustable Extensions....................................................................44 Company Information ...................................................................96 - 99 ® SEPTEMBER 2007 3 Introduction QUAZITE® Products for Underground Construction Introduction Since 1971, QUAZITE® precast polymer concrete products have been used by utilities and contractors for durable, cost-effective applications. QUAZITE® encompasses a broad range of underground utility products including: service boxes and handholes, electrical equipment pads, telephone cabinet pads, CATV enclosures, water meter boxes, box pads and traffic signal cabinet bases. QUAZITE® manufacturing/distribution centers are in Lenoir City, Tennessee and San Jose, California providing nationwide service and prompt delivery. Engineering Registered professional engineers are on hand to assist with design, specification development and review. Full CAD capabilities are QUAZITE® enclosures are embedded in concrete highway median barriers. available and can be used to electronically transmit drawings and files to you. Product drawings can be accessed from our website: www.quazite.com Quality Assurance The Quality Assurance staff at each QUAZITE® manufacturing facility assures product consistency and conformance to customer specifications. The test labs and manufacturing processes at all QUAZITE® facilities are accepted by Underwriters Laboratories, Inc. (UL). QUAZITE® underground products solve problems in thousands of specific applications in many industries. If one or more of the products described here could be the right solution for you, please contact your local QUAZITE® representative for more information. QUAZITE® switchgear box pads are used for easier, quicker and less expensive installations. ® SEPTEMBER 2007 4 Introduction Precast Polymer Concrete What Is Polymer Concrete? Polymer concrete is made from selectively-graded aggregates in combination with a polymer resin system. When combined through a process of mixing, molding and curing, an extremely powerful crosslinked bond is formed. Precast polymer concrete is reinforced with fiberglass for exceptional strength and rigidity. Why Use Polymer Concrete? • Lightweight — 1/10 to 1/3 the weight of concrete • High Strength — compressive, flexural and tensile strengths three to five times higher than traditional concrete • Reduced Installation Costs — easy to handle, no special equipment required • Stable Under Freeze/Thaw Conditions • Impact Resistant — tested per ASTM D-2444 • Low Water Absorption — less than 1% per ASTM D-570 • Corrosion Resistant — resistant to alkalines, acids, weathering and other forms of deterioration The strong polymer concrete construction allows QUAZITE® enclosures to be stacked for even greater depths. • Cost Effective — outperforms conventional materials for longer service and lower life cycle costs • Nonflammable — will not support combustion Typical Properties of Polymer Concrete • Nonconductive — no grounding required for the box or cover Mechanical Properties Modulus of elasticity Compressive strength Flexural strength Impact energy Tensile strength Design Possibilities Precast polymer concrete offers a variety of design possibilities. 1 to 2.4 x 106 psi 9,000-15,000 psi 3,000-6,000 psi 30-72 ft.-lbs. 800-1,100 psi Physical Properties • Development of New Parts — Years of experience enable QUAZITE® engineers to produce custom designed parts to your specifications. Freeze/thaw resistance (2,500 cycles) Density Barcol hardness Coefficient of friction (covers) Water absorption • Size — Monolithic boxes are being made up to 4’ x 8’ x 4’. Pads for cabinets or equipment enclosures are currently being made as small as 25” x 38” and as large as 93” x 93” and even larger when bolted together. If other sizes are required, contact your local QUAZITE® representative. No significant change 85-150 lbs./cu. ft. 45 Greater than 0.5 Less than 1% Chemical Resistance - per ANSI/SCTE 77, Section 4 Tested according to the requirements of ASTM Method D-543, Section 7, Procedure 1 for chemical resistance, using the following chemicals in the concentrations noted: CHEMICAL CONCENTRATION Sodium Chloride 5% Sulfuric Acid 0.1N Hydrochloric Acid 0.2N Sodium Hydroxide 0.1N • Composite Design — An experienced staff is available to assist in the development of specifications and design of products. • Custom Accessories — Many options are available for QUAZITE® products, including racking and struts, knockouts, holes, logos, terminators, gaskets, pulling eyes, and numerous other options. Please see pages 52 - 56 for a complete listing of options. Properties will vary depending upon the particular formulation. Customized properties can be achieved by using nonstandard resins, by changing or adding reinforcements, and by tailoring the overall composite design. ® SEPTEMBER 2007 5 Introduction The Product Line QUAZITE® has a broad product line for the underground construction industry. Enclosures For use as splice boxes, pull boxes or equipment enclosures for any application requiring easy access to an underground service (i.e. electrical, telephone, fiber optics, CATV, water, gas, etc.). Available in a large variety of sizes and styles with either standard, heavy duty or optional overlapping covers. No grounding is required for the box or cover. Fits flush with sidewalk or grass area. Covers are skid resistant. Replacement covers and meter lids, hardware, inserts and grade adjustable extensions are available options. Boxes and covers are ANSI/SCTE 77 compliant for intended applications. Electrical Equipment and Telecommunications Cabinet Pads Used under transformers and telephone cabinets to add stability, prevent corrosion of metal cabinets, provide a fire break, and protect cabinets from damage caused by mowing equipment. Available as a solid pad or as a Splitt-Pad® for easy retrofits. Box Pads and Traffic Signal Cabinet Bases Precast polymer concrete box pads and traffic signal cabinet bases eliminate forming and pouring and are lightweight, resulting in easy handling and a lower installed cost. Excavation and installation of the entire unit can be done in one day. Can be reused in other locations. ® SEPTEMBER 2007 6 NEC, ANSI/SCTE 77 2007 and UL Listing requirements in the enclosure selection process, end-users will help ensure long service life, increased safety and reduced potential liability associated with failed underground enclosures. 2005 NEC and Underground Enclosures The 2005 edition of the National Electric Code addresses underground enclosures for the first time in its history. The NEC now states in article 314.30 that enclosures “shall be designed and installed to withstand all loads likely to be imposed,” 1 and addresses issues related to enclosure size, wiring entries, enclosures without bottoms, and bonding requirements for covers. Testing Requirements for ANSI/SCTE 77 2007 Underground enclosures must successfully pass numerous material and product performance tests before they can meet ANSI/ SCTE 77 2007. These tests include: The Code references the ANSI/SCTE 77 20022 “Specification for Underground Enclosure Integrity” National Standard 3, which outlines various tests that enclosures must pass to meet the standard. ANSI/SCTE 77 2002 also provides load charts with Tier ratings to help end users determine the appropriate enclosure to select depending on the loadings expected in the application. • Three Position Load Testing to Simulate Actual Application • UV Degradation per ASTM G-154 • Fire Resistance per RUS 7CFR 1755.910 (PE-91) and WUC 3.6 Section 5.2.7 • Chemical Resistance per ASTM D-543 • Water Absorption per ASTM D-570 • Impact Resistance per ASTM D-2444 • Accelerated Service per ASTM D-756, Procedure E QUAZITE® Enclosures UL Listed to ANSI Standard All QUAZITE® enclosures meet or exceed the test provisions of ANSI/SCTE 77 2007 and most enclosures sized 30” x 48” and smaller are even UL Listed to the ANSI National Standard as referenced in the 2005 NEC. This means that QUAZITE® enclosures have undergone rigorous physical, environmental and internal equipment protection tests and have been found by UL, a neutral third party, to meet the test requirements of the ANSI National Standard. NOTE: Quazite recommends testing by third party organizations such as UL to verify that enclosures meet all test provisions of ANSI/SCTE 77 2007. No one wants to be responsible for an accidental electrocution from a collapsed enclosure or energized cover. By using the 2005 BGHL Boxes, Enclosures, Handholes and Vaults, Underground, Utility Specification HUBBELL - LENOIR CITY E190048 3621 INDUSTRIAL PARK DR, LENOIR CITY TN 37771 UL Listing Card Underground boxes investigated in accordance with Western Underground Committee Guide 3.6, the Society of Cable Telecommunication Engineers Recommended Practices for Coaxial Cable Construction and Testing, Issue 1, Section 5 and the American National Standards Institute/Society of Cable Telecommunication Engineers Standard ANSI/SCTE 77 2002. 1 National Fire Protection Agency, 2005 National Electric Code. LOOK FOR LISTING MARK ON PRODUCT 2 Subsequent to the issuance of the 2005 NEC, ANSI approved an updated version of the standard, ANSI/SCTE 77 2007. 3 The latest copy of the standard may be purchased from ANSI. It may also be viewed in PDF form on SCTE’s website at www.scte.org/documents/pdf/ ANSISCTE%2077%202007.pdf. Underwriters Laboratories Inc. Card 1 of 1 ® SEPTEMBER 2007 7 Introduction The Importance of the 2005 NEC, ANSI/SCTE 77 2007 and UL Listing To Select the Enclosure You Need for Your Application: Enclosure Selection Guide 1..... Determine UL Requirements 2......Determine Load Ratings 3......Determine Handhole Opening Size 4......Select Cover Series & Style 5......Select Box Style 6......Determine Options & Hardware ENCLOSURE SELECTION Using The Selection Guide Follow the steps outlined in this guide to select the enclosure for your application. These steps will take you through the typical decisions necessary to determine the proper size and style enclosure for your application. The UL Listed enclosures are highlighted throughout this selection guide to help in identifying them. A detailed product information listing follows the selection guide. All QUAZITE® products are listed here by size and style with dimensions and ordering information. For more information or for answers to any questions you might have, call your local QUAZITE® representative. Detailed product drawings can be viewed from our website: Most QUAZITE ® underground enclosures in sizes through 30” x 48” are UL Listed. www.quazite.com 1 UL Listed Enclosures Determine if a UL Listed enclosure is required for your installation. Federally funded electrical and telecom projects, as well as many state and municipal projects, generally require the use of a UL Listed product whenever one is available. Most QUAZITE ® underground handhole enclosures in sizes through 30” x 48” are UL Listed. These products are clearly marked with the UL label on both the box and underneath the cover. Special order boxes with holes and mouseholes may also qualify for UL Listing as long as the holes do not exceed 25% of the area of each sidewall. Highlighted areas indicate UL Listing ® SEPTEMBER 2007 8 To Select the Enclosure You Need for Your Application: 1.......Determine UL Requirements 2...... Determine Load Ratings 3.......Determine Handhole Opening Size 4.......Select Cover Series & Style 5.......Select Box Style 6.......Determine Options & Hardware Enclosure Selection Guide 2 Load Ratings The ANSI application tier number relates to a nominal design load times 1,000 pounds (i.e.: Tier 8 = 8 x 1,000 lbs. = 8,000 lbs.). All ANSI tier loadings will have a corresponding test load which is 50% greater than the design load. The maximum deflection at the indicated design load shall be 1/2 inch for vertical tests and 1/4 inch per foot of length for lateral tests. NOTE - QUAZITE® products are not intended for use in deliberate traffic areas. Loading Requirements Application Tiers UL Listed to meet ANSI 77 2007 Requirements3 TIER 51 Vertical Lateral Design Load Test Load Design Load Test Load 22.2 kN 33.3 kN 28.7 kPa 43.1 kPa 5,000 lbs. 7,500 lbs. 600 lbs./sq. ft. 900 lbs./sq. ft. PC 13”x24” or PC 17”x30” style enclosure and cover assemblies with standard covers (CA) and standard covers w/o bolts (WA). TIER 81 Vertical Lateral Design Load Test Load Design Load Test Load 35.6 kN 53.4 kN 28.7 kPa 43.1 kPa 8,000 lbs. 12,000 lbs. 600 lbs./sq. ft. 900 lbs./sq. ft. PG and PT style enclosure and cover assemblies up to 30” x 48” and PC style in sizes 6”x8”, 8”x18”, 11”x18” and 12”x12” with standard covers (CA) and standard covers w/o bolts (WA). Vertical Driveway, parking lot, and offroadway applications subject to Lateral occasional non-deliberate heavy vehicular traffic Design Load Test Load Design Load Test Load 66.7 kN 100.1 kN 38.3 kPa 57.5 kPa 15,000 lbs. 22,500 lbs. 800 lbs./sq. ft. 1,200 lbs./sq. ft. PG, PT and PC style enclosure and cover assemblies up to 30”x48” with heavy duty covers (HA). Vertical Lateral Design Load Test Load Design Load Test Load 100.1 kN 150.1 kN 38.3 kPa 57.5 kPa 22,500 lbs. 33,750 lbs. 800 lbs./sq. ft. 1,200 lbs./sq. ft. Sidewalk applications with a safety factor for occasional nondeliberate vehicular traffic Sidewalk applications with a safety factor for non-deliberate vehicular traffic TIER 151 Tier 222 Driveway, parking lot, and offroadway applications subject to occasional non-deliberate heavy vehicular traffic AASHTO H-20 Deliberate vehicular traffic applications Three Position Testing See page 15. Certified precast concrete, cast iron or other AASHTO recognized materials.* *There are no AASHTO design or test provisions for polymer composites. Therefore there is no recognized method of testing for qualification. Applying other material testing methods to polymer composites is not recognized by AASHTO. BUYER BEWARE ! A key requirement outlined in ANSI/SCTE 77 2007 is three position testing for enclosures. Three position testing is required to determine how a product will perform in actual use. In order to qualify a product’s performance, test loading should be performed at the lateral center of the longest sidewall, at the vertical center of the longest sidewall, and at the vertical in the center of the cover. QUAZITE® products have been tested to each of the three positions as required by ANSI and all have met or exceeded the requirements. 1 Electronic file available at www.scte.org/documents/pdf/ANSISCTE%2077%202007.pdf. 2 ANSI/SCTE 77 requires that the Tier 5, 8 and 15 tests are performed using a 10” x 10” plate, and the Tier 22 tests are performed using a 10” x 20” plate. 3 Some QUAZITE® products are currently not UL Listed. Refer to pg. 15 for a complete listing of products. ® Figure 4.1 from ANSI/SCTE 77 2007 SEPTEMBER 2007 9 ENCLOSURE SELECTION QUAZITE ® underground handhole enclosures are designed to meet or exceed the tier loadings set forth in the American National Standards Institute’s ANSI/SCTE 77 2007 “Specification for Underground Enclosure Integrity”1. ANSI tier designations are minimum specifications used by the industry to ensure the safe and reliable performance of underground handhole enclosures. Application Tiers & Static Vertical Wheel Load Ratings per ANSI/SCTE 77 2007 “Specification for Underground Enclosure Integrity” To Select the Enclosure You Need for Your Application: Enclosure Selection Guide ENCLOSURE SELECTION 3 1......Determine UL Requirements 2......Determine Load Ratings 3..... Determine Handhole Opening Size 4......Select Cover Series & Style 5......Select Box Style 6......Determine Options & Hardware Handhole Opening Sizes Box & Cover Style Available Size PC PC PC PT PG & PC PC & LX PG, PC, & PT PG, PC, PD & PT PG PG & PD PG & PD PG PG PG PG PG PG PG 6” x 8” 8” x 8” 8” x 18” 10” x 15” 11” x 18” 12” x 12” 13” x 24” 17” x 30” 24” x 24” 24” x 36” 30” x 48” 30” x 60” 36” x 36” 36” x 60” 36” x 72” 48” x 48” 48” x 72” 48” x 96” QUAZITE® enclosures are used for underground fiber optics and electric cable. Quazite keeps a large inventory of QUAZITE® enclosures to ensure immediate availability. SEPTEMBER 2007 10 QUAZITE® enclosures are lightweight for easy installation. Highlighted areas indicate UL Listing ® To Select the Enclosure You Need for Your Application: Enclosure Selection Guide 4 1......Determine UL Requirements 2......Determine Load Ratings 3......Determine Handhole Opening Size 4..... Select Cover Series & Style 5......Select Box Style 6......Determine Options & Hardware Cover Series & Styles HH Series Covers • Design Load: 8,000 lbs. over a 10” square with a minimum • Loadings for HH covers comply with all test provisions of ANSI/ CA covers are designed to bolt down. WA covers do not have provisions to bolt the covers in place. CG covers feature a grommet package to reduce incoming fluids into the enclosure. CG covers must be used with gasketed boxes. Extra heavy duty HH covers are designed for driveways, parking lots and off-roadway applications where subject to occasional nondeliberate traffic by heavy vehicles. Contact your local QUAZITE® representative for availability of sizes. test load of 12,000 lbs. (ANSI Tier 8) (For PG, PT, PR and smaller PC styles) SCTE 77 except that the vertical design load is 22,500 lbs. with a test load of 33,750 lbs. over a 10” x 20” plate. • Design Load: 5,000 lbs. over a 10” square with a minimum test load of 7,500 lbs. (ANSI Tier 5) (For PC 13” x 24” and PC 17” x 30” styles and all LG styles) Cover Load Rating QUAZITE® Cover Performance Chart (Wheel Loads)* Cover Style HA/HG Series Covers Heavy duty covers (available for PG, PD, PC and PR box styles) are designed for driveways, parking lots and off-roadway applications where subject to occasional non-deliberate vehicular traffic. HG covers feature a grommet package to reduce incoming fluids into the enclosure. HG covers must be used with gasketed boxes. • Design Load: 15,000 lbs. over a 10” square with a minimum test load of 22,500 lbs. (ANSI Tier 15) LG PC1324 & PC1730 PC all other sizes PG/PT PC PG/PT PG PR PR Design Series (lbs.) CA/WA 5,000 CA/WA 5,000 CA/WA 8,000 CA/WA 8,000 HA 15,000 HA 15,000 HH 22,500 CA/WA 8,000 HA 15,000 Test Load (lbs.) 7,500 7,500 12,000 12,000 22,500 22,500 33,750 12,000 22,500 Test Area ANSI Tier 10” x 10” 5 10” x 10” 5 10” x 10” 8 10” x 10” 8 10” x 10” 15 10” x 10” 15 10” x 20” 22 10” x 10” 8 10” x 10” 15 * Not all products are UL Listed. For specific UL Listed products, please refer to individual drawings. Cover Numbering System Cover Style Cover Size PC 1730 (width x length) example: 17” x 30” PC PG PR PT LG Highlighted areas indicate UL Listing ® Cover Series Cover Variation Cover Logo # Bolt Option CA CA-standard cover HA-heavy duty cover WA-standard/no bolts CG-standard cover w/gasket HG-heavy duty cover w/gasket CS-split cover HS-heavy duty split cover CT-torsion assist cover HH-extra heavy duty CC-overlapping cover HC-heavy duty overlapping cover 00 Standard Cover No Variation Contact your local QUAZITE® representative for more information on cover variations. 09 P 09 - Blank (See chart on next page for a listing of commonly used cover logos) Penta-head (Hex head bolts standard, no designation needed) SEPTEMBER 2007 11 ENCLOSURE SELECTION CA/WA/CG Series Covers To Select the Enclosure You Need for Your Application: 1......Determine UL Requirements 2......Determine Load Ratings 3......Determine Handhole Opening Size 4..... Select Cover Series & Style 5......Select Box Style 6......Determine Options & Hardware ENCLOSURE SELECTION 4 Other Cover Styles LG Style Covers Meter Reading Lids • Design Load: 5,000 lbs. over a 10” square with a • Design Load: 5,000 32% lighter in weight as compared to the PG covers. Available in PG style covers. minimum test load of 7,500 lbs. (ANSI Tier 5) lbs. over a 10” square with a minimum test load of 7,500 lbs. (ANSI Tier 5) Overlapping Covers Available in sizes 30” x 48”, 30” x 60”, and 36” x 60”. Eliminates soil infiltration and allows for easy cover removal. Not recommended for sidewalks. • Design Load: Available in either CA or HA ratings. (ANSI Tier 5, 8 or 15) Commonly Used Cover Logos 09 10 12 14 17 21 24 Replacement Covers Covers that are interchangeable with several manufacturers’ products include: PG1324, PG1730, PG2436, and PG3048. Other styles and sizes are also available. • Design Load: Load Ratings will vary. Blank C.A.T.V. Communications Controls Electric Fiber Optics Ground 26 29 41 43 44 46 50 High Voltage Lighting Street Lighting Telephone Traffic Traffic Signal Water (See pg. 55 for additional logos) Contact your local QUAZITE® representative for more information. Meter Reading Lid Numbering System Cover Style PG (Meter reading lids available only in PG style) Cover Cover Series Cover Variation Lid Position Cover Size Logo # 1730 (width x length) example: 17” x 30” CA CA - bolt down cover WA - standard/no bolts L 0 R - Cast iron 4 1/2” x 7 1/2” lid P - Cast iron 6” x 9” lid Q - Cast iron 9” x 12” lid K - Polymer concrete 6” x 9” drop-in lid L - Polymer concrete 7” x 13” drop-in lid S - Through slot (no meter lid) 2 - Opens under 90o 0 - Used with drop-in lid (As standard, all meter lids are centered on the cover) 50 50 - Water (See chart above for a listing of commonly used cover logos) ® Highlighted areas indicate UL Listing SEPTEMBER 2007 12 To Select the Enclosure You Need for Your Application: 1......Determine UL Requirements 2......Determine Load Ratings 3......Determine Handhole Opening Size 4......Select Cover Series & Style 5..... Select Box Style 6......Determine Options & Hardware 5 Enclosure Selection Guide Box Styles ENCLOSURE SELECTION PG/LG Style For use as a splice box, pull box, equipment enclosure or for any application requiring easy access to an underground service. Stackable for increased depth. Straight sides for easy adjustment of box to grade. • • Available in sizes: 11” x 18” 24” x 24” 30” x 60” 36” x 72” 48” x 96” 13” x 24” 24” x 36” 36” x 36” 48” x 48” 17” x 30” 30” x 48” 36” x 60” 48” x 72” Loadings comply with ANSI/SCTE 77. These boxes, with a design load of 22,500 lbs. and a test load of 33,750 lbs., meet and exceed ANSI Tier 15 test provisions. • 12” - 48” depths • LG style is 32% lighter in weight as compared to the PG box. PD/LD Style Enclosures with 1o (degree) flare for maximum strength. Flared design optimizes internal volume and prevents frost heave. • Available in sizes: 17” x 30” x 18”, 17” x 30” x 26”, 24” x 36” x 18”, 24” x 36” x 26”, 24” x 36” x 48”, 30” x 48” x 24”, 30” x 48” x 48” • Design load: 15,000 lbs. Test load: 22,500 lbs. (ANSI Tier 15) Box Numbering System QUAZITE® products are referred to by an identifying part number. An example of the numbering system is shown below to help you understand how to identify the product you need for your application. Contact your local QUAZITE® representative if you have any questions. Box Style PC PC PT PG LX PR LR PD Nominal Size Box Variation 1730 BA (width x length) example: 17” x 30” BA-box w/open bottom BB-box w/mouse holes BC-divided box BG-gasketed box w/open bottom DG- gasketed box w/solid bottom Box Depth 12 12” deep JA-footed box EA-extension RA-solid base extension DA-box w/solid bottom ® Highlighted areas indicate UL Listing SEPTEMBER 2007 13 To Select the Enclosure You Need for Your Application: ENCLOSURE drawings ENCLOSURE SELECTION 5 1......Determine UL Requirements 2......Determine Load Ratings 3......Determine Handhole Opening Size 4......Select Cover Series & Style 5..... Select Box Style 6..... Determine Options & Hardware Box Styles PC Style Straight sides permit easy movement of box should grade level change. Gasketing also available. All sizes are stackable. • Sizes: 6” x 8” , 8” x 8”, 8” x 18”, 11” x 18” and 12” x 12” Design load: 15,000 lbs. Test load: 22,500 lbs. (ANSI Tier 15) LX Style Service box assemblies with flared sides. Nestable for compact storage. • Size: 12” x 12” x 24” • Sizes: 13” x 24” and 17” x 30” Design load: 5,000 lbs. Test load: 7,500 lbs. (ANSI Tier 5) Design load: 15,000 lbs. Test load: 22,500 lbs. (ANSI Tier 15) • 6” - 18” depths • The LX style utilizes a lighter weight mix (32% lighter). PT/LT Style (previously called PE style) Flared design prevents frost heave. Covers are interchangeable with many precast concrete parts. Nestable for compact storage. • Sizes: 10” x 15”, 13” x 24”, 17” x 30” • Design load: 15,000 lbs. Test load: 22,500 lbs. (ANSI Tier 15) • 18” deep • The LT style utilizes a lighter weight mix (32% lighter). PR/LR Style Round enclosures. Cover cannot fall into the box. • Available in sizes: 27” dia. x 36” deep 39” dia. x 18”, 24”, 36” & 48” depths. • Design load: 15,000 lbs. Test load: 22,500 lbs. (ANSI Tier 15) 6 Hardware and Options Highlighted areas indicate UL Listing See Hardware and Options Section, pages 51 - 56. Quazite® • Lenoir City, TN SEPTEMBER 2007 14 Index of Enclosure Drawings Box ANSI/SCTE Size Tier (for Box) SMALL ENCLOSURES 15 15 15 15 22 15 15 15 22 5 5 15 22 22 5 15 LARGE ENCLOSURES 24 x 24 24 x 36 24 x 36 30 x 48 30 x 48 30 x 60 36 x 36 36 x 60 36 x 72 48 x 48 48 x 72 48 x 96 15 22 22 22 22 22 22 22 22 22 22 22 ROUND ENCLOSURES 27” Dia. 39” Dia. 22 22 EXTENSIONS CA Cover Design/Test Load # HA Cover Design/Test Load # HH Cover Design/Test Load# 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 22,500 / 33,750 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 22,500 / 33,750 5,000 / 7,500 5,000 / 7,500 15,000 / 22,500 22,500 / 33,750 22,500 / 33,750 5,000 / 7,500 15,000 / 22,500 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 5,000 / 7,500 5,000 / 7,500 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 5,000 / 7,500 8,000 / 12,000 — 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 — 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 — 15,000 / 22,500 — — — — 22,500 / 33,750 — — — 22,500 / 33,750 22,500 / 33,750 — — 22,500 / 33,750 22,500 / 33,750 — — PC PC PC LT PG PC PC LX PG PD PC PT PD PG PC PT PC PC PC PG PG PC PC PC PG PG PC PG PG PG PC PG 16 17 18 19 20 21 22 23 24 - 25 24 - 25 26 27 29 - 30 29 - 30 28 31 15,000 / 22,500 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 5,000 / 7,500 8,000 / 12,000 5,000 / 7,500 5,000 / 7,500 5,000 / 7,500 5,000 / 7,500 5,000 / 7,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 — 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 PG PG PD PG PD PG PG PG PG PG PG PG PG PG PG PG PG LG / PG PG LG / PG LG / PG LG / PG LG / PG LG / PG 32 33 - 34 33 - 34 35 - 36 35 - 36 37 38 39 40 41 42 43 22,500 / 33,750 22,500 / 33,750 8,000 / 12,000 5,000 / 7,500 15,000 / 22,500 15,000 / 22,500 22,500/33,750 — PR LR PR PR 45 46 PG1324 Pg. 24 - 25 PG1730 Pg. 29 - 30 PG2424 Pg. 32 PG2436 Pg. 33 - 34 PG3048 Pg. 35 - 36 PD3048 Pg. 35 - 36 PG3636 Pg. 38 PG4872 Pg. 42 PG4896 Pg. 43 Grade adjustable extensions Pg. 44 REPLACEMENT COVERS Box Cover Page Style Style No. METER READING COVERS & LIDS Pgs. 47 - 49 Pg. 50 ® SEPTEMBER 2007 15 ENCLOSURE drawings 6 x 8 8 x 8 8 x 18 10 x 15 11 x 18 11 x 18 12 x 12 12 x 12 13 x 24 13 x 24 13 x 24 13 x 24 17 x 30 17 x 30 17 x 30 17 x 30 Box Vertical Design/Test Load # SPECIFICATIONS/DATA ENCLOSURE drawings 6” x 8” PC Style (Stackable) Assembly Covers (Blank unless logo is specified) DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER W/2 Bolts PC0608HA00 4 (1.8 kg) 15,000 / 22,500 15 Gasketed w/4 Bolts PC0608HG00 4 (1.8 kg) 15,000 / 22,500 15 • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Boxes (Stackable with self-aligning, replaceable EZ-Nut) PART NO. WEIGHT # DIMENSION A DESIGN/TEST LOAD # ANSI TIER Open Bottom PC0608BA06 14 (6.4 kg) 6 3/4” (171 mm) 15,000 / 22,500 15 Open Bottom w/Gasket PC0608BG06 14 (6.4 kg) 6 3/4” (171 mm) 15,000 / 22,500 15 Solid Bottom PC0608DA06 15 (6.8 kg) 7 1/4” (184 mm) 15,000 / 22,500 15 Solid Bottom w/Gasket PC0608DG06 15 (6.8 kg) 7 1/4” (184 mm) 15,000 / 22,500 15 DESCRIPTION Dimensions & weights in parentheses are metric equivalent. SEPTEMBER 2007 16 ® SPECIFICATIONS/DATA 8” x 8” PC Style (Stackable) Assembly ENCLOSURE drawings Covers (Blank unless logo is specified) DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER W/2 Bolts PC0808HA00 6 (3 kg) 15,000 / 22,500 15 PC0808HH00 6 (3 kg) 22,500 / 33,750 22 Boxes (With self-aligning, replaceable EZ-Nut) PART NO. WEIGHT # DIMENSION A DESIGN/TEST LOAD # ANSI TIER Open Bottom PC0808BA12 25 (11 kg) 12” (304 mm) 15,000 / 22,500 22 PC0808BA18 36 (16 kg) 18” (457 mm) 15,000 / 22,500 22 Open Bottom w/2 Mouseholes PC0808BB12 PC0808BB18 23 (10 kg) 34 (15 kg) 12” (304 mm) 18” (457 mm) 15,000 / 22,500 15,000 / 22,500 22 22 Open Bottom w/Gasket PC0808BG12 PC0808BG18 25 (11 kg) 34 (15 kg) 12” (304 mm) 18” (457 mm) 15,000 / 22,500 15,000 / 22,500 22 22 Closed Bottom PC0808DA18 42 (19 kg) 18 1/2” (470 mm) 15,000 / 22,500 22 DESCRIPTION ® Dimensions & weights in parentheses are metric equivalent. For gasketed enclosure, see Options Section. SEPTEMBER 2007 17 SPECIFICATIONS/DATA ENCLOSURE drawings 8” x 18” PC Style (Stackable) Assembly Covers (Blank unless logo is specified) DESCRIPTION W/4 Bolts PART NO. WEIGHT # PC0818CA00 11 (5.0 kg) DESIGN/TEST LOAD # ANSI TIER 8,000 / 12,000 8 Gasketed w/4 Bolts PC0818CG00 11 (5.0 kg) 8,000 / 12,000 8 No Bolts PC0818WA00 11 (5.0 kg) 8,000 / 12,000 8 Heavy Duty w/4 Bolts PC0818HA00 11 (5.0 kg) 15,000 / 22,500 15 Gasketed Heavy Duty PC0818HG00 11 (5.0 kg) 15,000 / 22,500 15 w/4 Bolts • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Boxes (Stackable with self-aligning, replaceable EZ-Nut) DESCRIPTION Open Bottom Open Bottom w/ Gasket Solid Bottom Solid Bottom w/ Gasket PART NO. WEIGHT # DIMENSION A DESIGN/TEST LOAD # ANSI TIER PC0818BA07 PC0818BA08 PC0818BG07 PC0818BG08 PC0818DA07 PC0818DA08 PC0818DG07 PC0818DG08 25 (11 kg) 27 (12.2 kg) 25 (11 kg) 27 (12.2 kg) 32 (14.5 kg) 35 (15.9 kg) 32 (14.5 kg) 35 (15.9 kg) 7” (178 mm) 8” (203 mm) 7” (178 mm) 8” (203 mm) 7 1/2” (191 mm) 8 1/2” (216 mm) 7 1/2” (191 mm) 8 1/2” (216 mm) 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15 15 15 15 15 15 15 15 Dimensions & weights in parentheses are metric equivalent. SEPTEMBER 2007 18 ® SPECIFICATIONS/DATA 10” x 15” LT Style (Nestable) Assembly Covers (Blank unless logo is specified) DESCRIPTION PART NO. WEIGHT # DESIGN/ TEST LOAD # ANSI TIER W/2 Bolts PG1015CA00 20 (9.0 kg) 8,000 / 12,000 8 Gasketed w/2 Bolts PG1015CG00 20 (9.0 kg) 8,000 / 12,000 8 No Bolts PG1015WA00 20 (9.0 kg) 8,000 / 12,000 8 Heavy Duty w/2 Bolts PG1015HA00 20 (9.0 kg) 15,000 / 22,500 15 Gasketed Heavy Duty PG1015HG00 20 (9.0 kg) 15,000 / 22,500 15 w/2 Bolts • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. ENCLOSURE drawings Boxes (Nestable with self-aligning, replaceable EZ-Nut) ® DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER Open Bottom LT1015BA18 47 (21.0 kg) 15,000 / 22,500 15 Open Bottom w/Gasket LT1015BG18 47 (21.0 kg) 15,000 / 22,500 15 Open Bottom w/2 LT1015BB18 46 (21.0 kg) Mouseholes Dimensions & weights in parentheses are metric equivalent. 15,000 / 22,500 15 SEPTEMBER 2007 19 SPECIFICATIONS/DATA 11” x 18” PG Style (Stackable) Assembly Covers (Blank unless logo is specified) DESCRIPTION W/2 Bolts PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER PG1118CA00 27 (12.2 kg) 8,000 / 12,000 8 ENCLOSURE drawings Gasketed w/2 Bolts PG1118CG00 27 (12.2 kg) 8,000 / 12,000 8 No Bolts PG1118WA00 27 (12.2 kg) 8,000 / 12,000 8 Heavy Duty w/2 Bolts PG1118HA00 27 (12.2 kg) 15,000 / 22,500 15 Gasketed Heavy Duty PG1118HG00 27 (12.2 kg) 15,000 / 22,500 15 w/2 Bolts Extra Heavy Duty PG1118HH00 27 (12.2 kg) 22,500 / 33,750 22 w/2 Bolts • Covers with meter lids available upon request. • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Boxes (Stackable with self-aligning, replaceable EZ-Nut) DESCRIPTION Open Bottom Open Bottom w/ Gasket Open Bottom w/ 2 Mouseholes Solid Bottom Solid Bottom w/ Gasket Footed Box PART NO. WEIGHT # DIMENSION A PG1118BA12 PG1118BA18 PG1118BG12 PG1118BG18 PG1118BB12 PG1118BB18 PG1118DA12 PG1118DA18 PG1118DG12 PG1118DG18 PG1118JA12 PG1118JA18 40 (18 kg) 53 (24 kg) 40 (18 kg) 53 (24 kg) 40 (18 kg) 53 (24 kg) 43 (19.5 kg) 60 (27 kg) 43 (19.5 kg) 60 (27 kg) 41 (19 kg) 55 (25 kg) 12” (305 mm) 18” (457 mm) 12” (305 mm) 18” (457 mm) 12” (305 mm) 18” (457 mm) 12 1/2” (318 mm) 18 1/2” (470 mm) 12 1/2” (318 mm) 18 1/2” (470 mm) 12 1/2” (318 mm) 18 1/2” (470 mm) DESIGN/TEST LOAD # ANSI TIER 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22 22 22 22 22 22 22 22 22 22 22 22 Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 20 SPECIFICATIONS/DATA 11” x 18” PC Style (Stackable) Assembly Covers (Blank unless logo is specified) DESCRIPTION PART NO. WEIGHT # W/2 Bolts PC1118CA00 13 (5.9 kg) DESIGN/TEST LOAD # ANSI TIER 8,000 / 12,000 8 ENCLOSURE drawings Gasketed w/4 Bolts PC1118CG00 13 (5.9 kg) 8,000 / 12,000 8 No Bolts PC1118WA00 13 (5.9 kg) 8,000 / 12,000 8 Heavy Duty w/2 Bolts PC1118HA00 13 (5.9 kg) 15,000 / 22,500 15 Gasketed Heavy Duty PC1118HG00 13 (5.9 kg) 15,000 / 22,500 15 w/4 Bolts • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Boxes (Stackable with self-aligning, replaceable EZ-Nut) DESCRIPTION Open Bottom Open Bottom w/ Gasket Open Bottom w/ 2 Mouseholes Solid Bottom Solid Bottom w/ Gasket Footed Box PART NO. WEIGHT # DIMENSION A DIMENSION B DIMENSION C DESIGN/TEST LOAD # ANSI TIER PC1118BA12 PC1118BA18 PC1118BG12 PC1118BG18 PC1118BB12 PC1118BB18 PC1118DA12 PC1118DA18 PC1118DG12 PC1118DG18 PC1118JA12 PC1118JA18 37 (16.8 kg) 53 (24.0 kg) 37 (16.8 kg) 53 (24.0 kg) 36 (16.3 kg) 52 (23.6 kg) 45 (20.4 kg) 60 (27.2 kg) 45 (20.4 kg) 60 (27.2 kg) 37 (16.8 kg) 56 (25.4 kg) 12” (304.8 mm) 18” (457 mm) 12” (304.8 mm) 18” (457 mm) 12” (304.8 mm) 18” (457 mm) 12 1/2” (317.5 mm) 18 1/2” (470 mm) 12 1/2” (317.5 mm) 18 1/2” (470 mm) 12 1/2” (317.5 mm) 18 1/2” (470 mm) 11 1/4” (286 mm) 17 1/4” (438 mm) 11 1/4” (286 mm) 17 1/4” (438 mm) 11 1/4” (286 mm) 17 1/4” (438 mm) 11 1/4” (286 mm) 17 1/4” (438 mm) 11 1/4” (286 mm) 17 1/4” (438 mm) 11 1/4” (286 mm) 17 1/4” (438 mm) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 1/2” (38 mm) 1 1/2” (38 mm) 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15 15 15 15 15 15 15 15 15 15 15 15 Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 21 SPECIFICATIONS/DATA 12” x 12” PC Style (Stackable) Assembly Covers (Blank unless logo is specified) DESCRIPTION W/2 Bolts Gasketed w/4 Bolts No Bolts Heavy Duty w/2 Bolts Gasketed Heavy Duty w/4 Bolts PART NO. WEIGHT # PC1212CA00 PC1212CG00 PC1212WA00 PC1212HA00 PC1212HG00 12 (5.4 kg) 12 (5.4 kg) 12 (5.4 kg) 12 (5.4 kg) 12 (5.4 kg) DESIGN/TEST LOAD # ANSI TIER 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 15,000 / 22,500 15,000 / 22,500 8 8 8 15 15 ENCLOSURE drawings • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Boxes (Stackable with self-aligning, replaceable EZ-Nut) DESCRIPTION Open Bottom Open Bottom w/Gasket Solid Bottom Solid Bottom w/Gasket PART NO. WEIGHT # DIMENSION A DESIGN/TEST LOAD # ANSI TIER PC1212BA12 PC1212BG12 PC1212DA12 PC1212DG12 36 (16 kg) 36 (16 kg) 41 (19 kg) 41 (19 kg) 12 3/4” (324 mm) 12 3/4” (324 mm) 13 1/4” (337 mm) 13 1/4” (337 mm) 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15,000 / 22,500 15 15 15 15 Dimensions & weights in parentheses are metric equivalent. SEPTEMBER 2007 22 ® SPECIFICATIONS/DATA 12” x 12” LX Style (Nestable) Assembly Covers (Blank unless logo is specified) DESCRIPTION W/2 Bolts Gasketed w/4 Bolts No Bolts Heavy Duty w/2 Bolts Gasketed Heavy Duty w/4 Bolts PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER PC1212CA00 PC1212CG00 PC1212WA00 PC1212HA00 PC1212HG00 12 (5.4 kg) 12 (5.4 kg) 12 (5.4 kg) 12 (5.4 kg) 12 (5.4 kg) 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 15,000 / 22,500 15,000 / 22,500 8 8 8 15 15 • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. ENCLOSURE drawings Boxes (Nestable) DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER Open Bottom LX1212BA24 65 (29.5 kg) 15,000 / 22,500 15 Open Bottom w/Gasket LX1212BG24 65 (29.5 kg) 15,000 / 22,500 15 Open Bottom w/Knockouts LX1212B500 65 (29.5 kg) 15,000 / 22,500 15 Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 23 13” x 24” PG Style (Stackable) Assembly and 13” x 24” PD Style Assembly ENCLOSURE drawings SPECIFICATIONS/DATA ® SEPTEMBER 2007 24 13” x 24” PG Style (Stackable) Assembly and 13” x 24” PD Style Assembly SPECIFICATIONS/DATA Covers (Blank unless logo is specified) PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER W/2 Bolts PG1324CA00 33 (15 kg) 8,000 / 12,000 8 Gasketed w/2 Bolts PG1324CG00 33 (15 kg) 8,000 / 12,000 8 No Bolts PG1324WA00 33 (15 kg) 8,000 / 12,000 8 DESCRIPTION • Covers with meter lids available upon request. • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Heavy Duty w/2 Bolts PG1324HA00 51 (23 kg) 15,000 / 22,500 15 Gasketed Heavy Duty w/2 Bolts PG1324HG00 51 (23 kg) 15,000 / 22,500 15 Extra Heavy Duty w/2 Bolts PG1324HH00 54 (24 kg) 22,500 / 33,750 22 PG Boxes (Stackable with self-aligning, replaceable EZ Nut) PART NO. WEIGHT # DIMENSION A DIMENSION B DIMENSION C DESIGN/TEST LOAD # Open Bottom PG1324BA12 53 (24 kg) 12” (305 mm) 10” (254 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 PG1324BA18 72 (33 kg) 18” (457 mm) 16” (406 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 DESCRIPTION ANSI TIER PG1324BB12 49 (22.2 kg) 12” (305 mm) 10” (254 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 PG1324BB18 68 (31 kg) 18” (457 mm) 16” (406 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 Solid Bottom PG1324DA12 63 (28.6 kg) 12 1/2” (318 mm) 10” (254 mm) N/A 22,500 / 33,750 22 PG1324DA18 85 (39 kg) 18 1/2” (470 mm) 16” (406 mm) N/A 22,500 / 33,750 22 PART NO. WEIGHT # DIMENSION D DIMENSION E DESIGN/TEST LOAD # ANSI TIER Open Bottom PD1324BA18 104 (47 kg) 18” (457 mm) 16” (406 mm) 22,500 / 33,750 22 PD1324BA26 133 (60 kg) 26” (660 mm) 24” (610 mm) 22,500 / 33,750 22 PD Boxes DESCRIPTION Open Bottom PD1324BB18 102 (46 kg) 18” (457 mm) 16” (406 mm) 22,500 / 33,750 22 w/2 Mouseholes PD1324BB26 131 (59 kg) 26” (660 mm) 24” (610 mm) 22,500 / 33,750 22 Open Bottom PD1324BG18 104 (47 kg) 18” (457 mm) 16” (406 mm) 22,500 / 33,750 22 w/Gasket PD1324BG26 133 (60 kg) 26” (660 mm) 24” (610 mm) 22,500 / 33,750 22 Extensions (For use under box only, one per box.) PART NO. WEIGHT # DIMENSION F DIMENSION G DESIGN/TEST LOAD # Open Bottom PG1324EA08 25 (11.3 kg) 8 3/4” (222 mm) 1” (25 mm) 22,500 / 33,750 22 Solid Bottom PG1324RA08 35 (15.9 kg) 9 1/4” (235 mm) N/A 22,500 / 33,750 22 DESCRIPTION ANSI TIER Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 25 ENCLOSURE drawings Open Bottom w/2 Mouseholes SPECIFICATIONS/DATA 13” x 24” PC Style (Stackable) Assembly Covers (Blank unless logo is specified) DESIGN/ DESCRIPTION PART NO. WEIGHT # TEST LOAD # ANSI TIER W/2 Bolts PC1324CA00 23 (10.4 kg) 5,000 / 7,500 5 Gasketed w/2 Bolts PC1324CG00 23 (10.4 kg) 5,000 / 7,500 5 PC1324WA00 23 (10.4 kg) 5,000 / 7,500 5 ENCLOSURE drawings No Bolts • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Boxes (Stackable with self-aligning, replaceable EZ-Nut) PART NO. WEIGHT # DIMENSION A DIMENSION B DESIGN/TEST LOAD # ANSI TIER Open Bottom PC1324BA12 50 (22.7 kg) 12” (305 mm) N/A 5,000 / 7,500 5 Open Bottom w/Gasket Open Bottom w/2 Mouseholes Solid Bottom Solid Bottom w/Gasket Footed Box PC1324BG12 PC1324BB12 50 (22.7 kg) 50 (22.7 kg) 12” (305 mm) 12” (305 mm) N/A N/A 5,000 / 7,500 5,000 / 7,500 5 5 PC1324DA12 PC1324DG12 PC1324JA12 60 (27.2 kg) 60 (27.2 kg) 57 (25.9 kg) 12 1/2” (318 mm) 12 1/2” (318 mm) 12 1/2” (318 mm) N/A N/A 2 7/8” (73 mm) 5,000 / 7,500 5,000 / 7,500 5,000 / 7,500 5 5 5 DESCRIPTION Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 26 SPECIFICATIONS/DATA 13” x 24” PT Style (Nestable) Assembly Covers (Blank unless logo is specified) DESCRIPTION W/2 Bolts Gasketed w/2 Bolts No Bolts Heavy Duty w/2 Bolts Gasketed Heavy Duty w/2 Bolts PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER PT1324CA00 PT1324CG00 PT1324WA00 PT1324HA00 PT1324HG00 32 (14.5 kg) 32 (14.5 kg) 32 (14.5 kg) 49 (22.2 kg) 49 (22.2 kg) 8,000 / 12,000 8,000 / 12,000 8,000 / 12,000 15,000 / 22,500 15,000 / 22,500 8 8 8 15 15 • Covers with meter lids available upon request. • PT covers are PG covers with shorter bolts. • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. ENCLOSURE drawings Boxes (Nestable) DESCRIPTION PART NO. WEIGHT # ® DESIGN/TEST LOAD # ANSI TIER Open Bottom PT1324BA18 97 (44.0 kg) 15,000 / 22,500 15 Open Bottom w/Gasket PT1324BG18 97 (44.0 kg) 15,000 / 22,500 15 Open Bottom w/2 Mouseholes PT1324BB18 96 (43.5 kg) 15,000 / 22,500 15 Dimensions & weights in parentheses are metric equivalent. SEPTEMBER 2007 27 SPECIFICATIONS/DATA 17” x 30” PC Style (Stackable) Assembly Covers (Blank unless logo is specified) DESIGN/TEST DESCRIPTION PART NO. WEIGHT # LOAD # ANSI TIER ENCLOSURE drawings W/2 Bolts PC1730CA00 33 (15.0 kg) 5,000 / 7,500 5 Gasketed w/2 Bolts PC1730CG00 33 (15.0 kg) 5,000 / 7,500 5 No Bolts 5,000 / 7,500 5 PC1730WA00 33 (15.0 kg) • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Boxes (Stackable with self-aligning, replaceable EZ-Nut) PART NO. WEIGHT # DIMENSION A DIMENSION B DESIGN/TEST LOAD # ANSI TIER PC1730BA12 58 (26.3 kg) 12” (305 mm) N/A 5,000 / 7,500 5 Open Bottom w/Gasket PC1730BG12 Open Bottom w/2 PC1730BB12 Mouseholes Solid Bottom PC1730DA12 Solid Bottom w/Gasket PC1730DG12 Footed Box PC1730JA12 58 (26.3 kg) 58 (26.3 kg) 12” (305 mm) 12” (305 mm) N/A N/A 5,000 / 7,500 5,000 / 7,500 5 5 83 (37.6 kg) 83 (37.6 kg) 67 (30.4 kg) 12 1/2” (318 mm) 12 1/2” (318 mm) 12 1/2” (318 mm) N/A N/A 2 7/8” (73 mm) 5,000 / 7,500 5,000 / 7,500 5,000 / 7,500 5 5 5 DESCRIPTION Open Bottom Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 28 17” x 30” PG Style (Stackable) Assembly and 17” x 30” PD Style Assembly SPECIFICATIONS/DATA ENCLOSURE drawings ® SEPTEMBER 2007 29 17” x 30” PG Style (Stackable) Assembly and 17” x 30 PD Style Assembly SPECIFICATIONS/DATA Covers (Blank unless logo is specified) PART NO. WEIGHT # DESIGN/TEST LOAD # W/2 Bolts PG1730CA00 52 (23.6 kg) 8,000 / 12,000 8 Gasketed w/2 Bolts PG1730CG00 52 (23.6 kg) 8,000 / 12,000 8 No Bolts PG1730WA00 52 (23.6 kg) 8,000 / 12,000 8 Heavy Duty w/2 Bolts PG1730HA00 83 (37.6 kg) 15,000 / 22,500 15 Gasketed Heavy Duty w/2 Bolts PG1730HG00 83 (37.6 kg) 15,000 / 22,500 15 Extra Heavy Duty w/2 Bolts PG1730HH00 83 (37.6 kg) 22,500 / 33,750 22 DESCRIPTION ANSI TIER • Covers with meter lids available upon request. • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Covers with meter lids available upon request. PG Boxes (Stackable with self-aligning, replaceable EZ Nut) **22” - 30” Deep boxes must be used as bottom of any stack.) ENCLOSURE drawings DESCRIPTION WEIGHT # PART NO. DIMENSION A DIMENSION B DIMENSION C DESIGN/TEST LOAD # ANSI TIER PG1730BA12 67 (30.4 kg) 12” (305 mm) 10” (254 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 PG1730BA18 94 (42.6 kg) 18” (457 mm) 16” (406 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 Open Bottom PG1730BA22 106 (48.1 kg) 22” (559 mm) 20” (508 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 PG1730BA24 122 (55.3 kg) 24” (610 mm) 22” (559 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 PG1730BA28 126 (57.2 kg) 28” (711 mm) 26” (660 mm) 1/2” (13 mm) 22,500 / 33,750 22 PG1730BA30 144 (65.3 kg) 30” (762 mm) 28” (711 mm) 1/2” (13 mm) 22,500 / 33,750 22 PG1730BB12 65 (29.5 kg) 12” (305 mm) 10” (254 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 PG1730BB18 92 (41.7 kg) 18” (457 mm) 16” (406 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 Open Bottom PG1730BB22 104 (47.2 kg) 22” (559 mm) 20” (508 mm) 1 1/4” (32 mm) 22,500 / 33,750 22 w/2 Mouseholes PG1730BB24 PG1730BB28 120 (54.4 kg) 124 (56.2 kg) 24” (610 mm) 28” (711 mm) 22” (559 mm) 26” (660 mm) 1 1/4” (32 mm) 1/2” (13 mm) 22,500 / 33,750 22,500 / 33,750 22 22 PG1730BB30 142 (64.4 kg) 30” (762 mm) 28” (711 mm) 1/2” (13 mm) 22,500 / 33,750 22 PG1730DA12 85 (38.5 kg) 12 1/2” (318 mm) 10” (254 mm) N/A 22,500 / 33,750 22 PG1730DA18 112 (50.8 kg) 18 1/2” (470 mm) 16” (406 mm) N/A 22,500 / 33,750 22 Solid Bottom PG1730DA22 124 (56.2 kg) 22 1/2” (572 mm) 20” (508 mm) N/A 22,500 / 33,750 22 PG1730DA24 PG1730DA28 137 (62.0 kg) 143 (64.9 kg) 24 1/2” (622 mm) 28 1/2” (724 mm) 22” (559 mm) 26” (660 mm) N/A N/A 22,500 / 33,750 22,500 / 33,750 22 22 PG1730DA30 150 (68.0 kg) 30 1/2” (775 mm) 28” (711 mm) N/A 22,500 / 33,750 22 PART NO. WEIGHT # DIMENSION D DIMENSION E DESIGN/TEST LOAD # ANSI TIER Open Bottom PD1730BA18 129 (59 kg) 18” (457 mm) 16” (406 mm) 22,500 / 33,750 22 PD1730BA26 166 (75 kg) 26” (660 mm) 24” (610 mm) 22,500 / 33,750 22 PD Boxes DESCRIPTION Open Bottom PD1730BB18 127 (58 kg) 18” (457 mm) 16” (406 mm) 22,500 / 33,750 22 w/2 Mouseholes PD1730BB26 164 (74 kg) 26” (660 mm) 24” (610 mm) 22,500 / 33,750 22 Open Bottom PD1730BG18 129 (59 kg) 18” (457 mm) 16” (406 mm) 22,500 / 33,750 22 w/Gasket PD1730BG26 166 (75 kg) 26” (660 mm) 24” (610 mm) 22,500 / 33,750 22 Extensions (For use under 12” and 18” boxes only, one per box.) PART NO. WEIGHT # DIMENSION F DIMENSION G DESIGN/TEST LOAD # Open Bottom PG1730EA08 36 (16.3 kg) 8 3/4” (222 mm) 1” (25 mm) 22,500 / 33,750 22 Solid Bottom PG1730RA08 55 (24.9 kg) 9 1/4” (235 mm) N/A 22,500 / 33,750 22 DESCRIPTION ANSI TIER Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 30 SPECIFICATIONS/DATA 17” x 30” PT Style (Nestable) Assembly Covers (Blank unless logo is specified) DESCRIPTION DESIGN/TEST LOAD # ANSI TIER 52 (23.6 kg) 8,000 / 12,000 8 52 (23.6 kg) 52 (23.6 kg) 83 (37.6 kg) 83 (37.6 kg) 8,000 / 12,000 8,000 / 12,000 15,000 / 22,500 15,000 / 22,500 8 8 15 15 PART NO. WEIGHT # W/2 Bolts PT1730CA00 Gasketed w/2 Bolts No Bolts Heavy Duty w/2 Bolts Gasketed Heavy Duty w/2 Bolts PT1730CG00 PT1730WA00 PT1730HA00 PT1730HG00 • Covers with meter lids available upon request. • PT covers are PG covers with shorter bolts • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. ENCLOSURE drawings Boxes (Nestable) DESCRIPTION PART NO. WEIGHT # ® DESIGN/TEST LOAD # ANSI TIER Open Bottom PT1730BA18 126 (57.2 kg) 15,000 / 22,500 15 Open Bottom w/Gasket PT1730BG18 126 (57.2 kg) 15,000 / 22,500 15 Open Bottom w/2 Mouseholes PT1730BB18 125 (56.7 kg) 15,000 / 22,500 15 Dimensions & weights in parentheses are metric equivalent. SEPTEMBER 2007 31 SPECIFICATIONS/DATA 24” x 24” PG Style (Stackable) Assembly Covers (Blank unless logo is specified) PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER W/2 Bolts PG2424CA00 70 (32.0 kg) 8,000 / 12,000 8 Gasketed w/2 Bolts No Bolts Heavy Duty w/2 Bolts Gasketed Heavy Duty w/2 Bolts PG2424CG00 PG2424WA00 PG2424HA00 PG2424HG00 70 (32.0 kg) 70 (32.0 kg) 100 (45.4 kg) 100 (45.4 kg) 8,000 / 12,000 8,000 / 12,000 15,000 / 22,500 15,000 / 22,500 8 8 15 15 DESCRIPTION • Covers with meter lids available upon request. • Gasketed covers and bolt grommets must be used with a ENCLOSURE drawings gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. Boxes (Stackable with self-aligning, replaceable EZ Nut) DESIGN/TEST DESCRIPTION PART NO. WEIGHT # LOAD # ANSI TIER Open Bottom PG2424BA24 165 (75.0 kg) 15,000 / 22,500 15 Open Bottom w/Gasket PG2424BG24 165 (75.0 kg) 15,000 / 22,500 15 Open Bottom w/2 Mouseholes PG2424BB24 165 (75.0 kg) 15,000 / 22,500 15 Solid Bottom PG2424DA24 185 (83.0 kg) 15,000 / 22,500 15 Solid Bottom w/Gasket PG2424DG24 185 (83.0 kg) 15,000 / 22,500 15 Extensions (Stackable - can be used as a top or bottom extension) PART NO. WEIGHT # DIMENSION A DESIGN/TEST LOAD # ANSI TIER Open Bottom PG2424EA06 71 (32.0 kg) 8” (203 mm) 15,000 / 22,500 15 PG2424EA12 112 (51.0 kg) 14” (356 mm) 15,000 / 22,500 15 Solid Bottom PG2424RA06 96 (44.0 kg) 8 1/2” (216 mm) 15,000 / 22,500 15 PG2424RA12 130 (59.0 kg) 14 1/2” (368 mm) 15,000 / 22,500 15 DESCRIPTION Dimensions & weights in parentheses are metric equivalent. SEPTEMBER 2007 32 ® 24” x 36” PG Style (Stackable) Assembly and 24” x 36” PD Style Assembly SPECIFICATIONS/DATA ENCLOSURE drawings ® SEPTEMBER 2007 33 24” x 36” PG Style (Stackable) Assembly and 24” x 36” PD Style Assembly SPECIFICATIONS/DATA Covers (Blank unless logo is specified) PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER W/2 Bolts PG2436CA00 100 (45 kg) 8,000 / 12,000 8 Gasketed w/2 Bolts PG2436CG00 100 (45 kg) 8,000 / 12,000 8 2-Piece w/2 Bolts PG2436CS00 122 (55 kg) 8,000 / 12,000 8 DESCRIPTION • Covers with meter lids available upon request. • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. No Bolts PG2436WA00 100 (45 kg) 8,000 / 12,000 8 Heavy Duty w/2 Bolts PG2436HA00 115 (52 kg) 15,000 / 22,500 15 Gasketed Heavy Duty w/2 Bolts PG2436HG00 115 (52 kg) 15,000 / 22,500 15 Heavy Duty 2-Piece w/2 Bolts Heavy Duty w/2 Bolts PG2436HS00 122 (55 kg) 15,000 / 22,500 15 PG2436HH00 122 (55 kg) 22,500 / 33,750 22 PG Boxes (Stackable with self-aligning, replaceable EZ Nut) **24” - 42” Deep boxes must be used as bottom of any stack.) PART NO. WEIGHT # DIMENSION A DIMENSION B DESIGN/TEST LOAD # PG2436BA18 141 (64 kg) 18” (457 mm) 15” (381 mm) 22,500 / 33,750 22 PG2436BA24 180 (81.6 kg) 24” (610 mm) 21” (533 mm) 22,500 / 33,750 22 Open Bottom PG2436BA30 196 (88.9 kg) 30” (762 mm) 27” (686 mm) 22,500 / 33,750 22 PG2436BA36 254 (115 kg) 36” (914 mm) 33” (838 mm) 22,500 / 33,750 22 ENCLOSURE drawings DESCRIPTION ANSI TIER PG2436BA42 293 (133 kg) 42” (1067 mm) 39” (991 mm) 22,500 / 33,750 22 PG2436BB18 139 (63.1 kg) 18” (457 mm) 15” (381 mm) 22,500 / 33,750 22 Open Bottom PG2436BB24 178 (80.7 kg) 24” (610 mm) 21” (533 mm) 22,500 / 33,750 22 w/2 Mouseholes PG2436BB30 194 (88.0 kg) 30” (762 mm) 27” (686 mm) 22,500 / 33,750 22 PG2436BB36 PG2436BB42 252 (114 kg) 293 (133 kg) 36” (914 mm) 42” (1067 mm) 33” (838 mm) 39” (991 mm) 22,500 / 33,750 22,500 / 33,750 22 22 PG2436DA18 171 (78 kg) 18 1/2” (470 mm) 15” (381 mm) 22,500 / 33,750 22 PG2436DA24 228 (103.4 kg) 24 1/2” (622 mm) 21” (533 mm) 22,500 / 33,750 22 Solid Bottom PG2436DA30 PG2436DA36 238 (107.0 kg) 282 (128 kg) 30 1/2” (775 mm) 36 1/2” (927 mm) 27” (686 mm) 33” (838 mm) 22,500 / 33,750 22,500 / 33,750 22 22 PG2436DA42 321 (146 kg) 42 1/2” (1080 mm) 39” (991 mm) 22,500 / 33,750 22 PART NO. WEIGHT # DIMENSION D DIMENSION E DESIGN/TEST LOAD # ANSI TIER PD2436BA18 159 (72 kg) 18” (457 mm) 15” (381 mm) 22,500 / 33,750 22 Open Bottom PD2436BA26 199 (90 kg) 26” (660 mm) 23” (584 mm) 22,500 / 33,750 22 PD2436BA48 313 (142 kg) 48” (1219 mm) 45” (1143 mm) 22,500 / 33,750 22 Open Bottom PD2436BB18 157 (71 kg) 18” (457 mm) 15” (381 mm) 22,500 / 33,750 22 PD Boxes DESCRIPTION w/2 Mouseholes PD2436BB26 197 (89 kg) 26” (660 mm) 23” (584 mm) 22,500 / 33,750 22 PD2436BB48 311 (141 kg) 48” (1219 mm) 45” (1143 mm) 22,500 / 33,750 22 Open Bottom PD2436BG18 159 (72 kg) 18” (457 mm) 15” (381 mm) 22,500 / 33,750 22 w/Gasket PD2436BG26 PD2436BG48 199 (90 kg) 313 (142 kg) 26” (660 mm) 48” (1219 mm) 23” (584 mm) 45” (1143 mm) 22,500 / 33,750 22,500 / 33,750 22 22 Extensions (For use under 18” deep box only, one per box.) PART NO. WEIGHT # DIMENSION F DIMENSION G DESIGN/TEST LOAD # Open Bottom PG2436EA08 81 (37 kg) 8 3/4” (222 mm) 1” (25 mm) 22,500 / 33,750 22 Solid Bottom PG2436RA08 95 (43.1 kg) 9 1/4” (235 mm) N/A 22,500 / 33,750 22 DESCRIPTION ANSI TIER Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 34 30” x 48” PG Style (Stackable) Assembly 30” x 48” PD Style (Nestable) Assembly SPECIFICATIONS/DATA ENCLOSURE drawings ® SEPTEMBER 2007 35 30” x 48” PG Style (Stackable) Assembly 30” x 48” PD Style (Nestable) Assembly SPECIFICATIONS/DATA Covers (Blank unless logo is specified) • Covers with meter lids PART NO. WEIGHT # DESIGN/TEST LOAD W/2 Bolts PG3048CA00 159 (72.1 kg) 8,000 / 12,000 8 Gasketed w/2 Bolts No Bolts Heavy Duty w/2 Bolts Gasketed Heavy Duty w/2 Bolts Extra Heavy Duty w/2 Bolts 2-piece w/2 Bolts Heavy Duty 2-piece w/2 Bolts 2-piece Overlapping Heavy Duty 2-piece Overlapping PG3048CG00 PG3048WA00 PG3048HA00 PG3048HG00 PG3048HH00 PG3048CS00 PG3048HS00 PG3048CC00 PG3048HC00 159 (72.1 kg) 159 (72.1 kg) 206 (93.4 kg) 206 (93.4 kg) 220 (99.7 kg) 181 (82.1 kg) 206 (93.4 kg) 248 (112.0 kg) 248 (112.0 kg) 8,000 / 12,000 8,000 / 12,000 15,000 / 22,500 15,000 / 22,500 22,500 / 33,750 8,000 / 12,000 15,000 / 22,500 8,000 / 12,000 15,000 / 22,500 8 8 15 15 22 8 15 8 15 DESCRIPTION ANSI TIER available upon request. • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. PG Boxes (Stackable with self-aligning, replaceable EZ-Nut) *24” & 36” deep boxes must be used as bottom of any stack ENCLOSURE drawings DESCRIPTION PART NO. WEIGHT # DIMENSION A DIMENSION B DESIGN/TEST LOAD # ANSI TIER Open Bottom PG3048BA18 185 (83.9 kg) 18” (457 mm) 15” (381 mm) 22,500 / 33,750 22 * PG3048BA24 236 (107.0 kg) 24” (609 mm) 21” (533 mm) 22,500 / 33,750 22 * PG3048BA36 343 (155.6 kg) 36” (914 mm) 33” (838 mm) 22,500 / 33,750 22 Open Bottom w/ PG3048BG18 185 (83.9 kg) 18” (457 mm) 15” (381 mm) 22,500 / 33,750 22 Gasket * PG3048BG24 236 (107.0 kg) 24” (609 mm) 21” (533 mm) 22,500 / 33,750 22 * PG3048BG36 343 (155.6 kg) 36” (914 mm) 33” (838 mm) 22,500 / 33,750 22 Open Bottom w/ PG3048BB18 185 (83.9 kg) 18” (457 mm) 15” (381 mm) 22,500 / 33,750 22 2 Mouseholes * PG3048BB24 236 (107.0 kg) 24” (610 mm) 21” (533 mm) 22,500 / 33,750 22 * PG3048BB36 343 (155.6 kg) 36” (914 mm) 33” (838 mm) 22,500 / 33,750 22 Solid Bottom PG3048DA18 220 (99.8 kg) 18 1/2” (470 mm) 15” (381 mm) 22,500 / 33,750 22 * PG3048DA24 287 (130.2 kg) 24 1/2” (622 mm) 21” (533 mm) 22,500 / 33,750 22 * PG3048DA36 394 (178.7 kg) 36 1/2” (927 mm) 33” (838 mm) 22,500 / 33,750 22 Solid Bottom w/ PG3048DG18 220 (99.8 kg) 18 1/2” (470 mm) 15” (381 mm) 22,500 / 33,750 22 Gasket * PG3048DG24 287 (130.2 kg) 24 1/2” (622 mm) 21” (533 mm) 22,500 / 33,750 22 * PG3048DG36 394 (178.7 kg) 36 1/2” (927 mm) 33” (838 mm) 22,500 / 33,750 22 PD Boxes (Nestable) PART NO. WEIGHT # DIMENSION C DIMENSION D DESIGN/TEST LOAD # ANSI TIER Open Bottom PD3048BA24 286 (130 kg) 24” (610 mm) 21” (533 mm) 22,500 / 33,750 22 PD3048BA48 614 (278.5 kg) 48” (1219 mm) 45” (1143 mm) 22,500 / 33,750 22 Open Bottom w/ PD3048BG24 286 (130 kg) 24” (610 mm) 21” (533 mm) 22,500 / 33,750 22 Gasket PD3048BG48 614 (278.5 kg) 48” (1219 mm) 45” (1143 mm) 22,500 / 33,750 22 Open Bottom w/ PD3048BB24 286 (130 kg) 24” (610 mm) 21” (533 mm) 22,500 / 33,750 22 2 Mouseholes PD3048BB48 614 (278.5 kg) 48” (1219 mm) 45” (1143 mm) 22,500 / 33,750 22 DESCRIPTION Top Extension (For use on top of PG and PD boxes of any depth) DESCRIPTION Open Bottom* PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER PG3048EA11 100 (45.4 kg) 22,500 / 33,750 22 * In addition, this extension can be used as a bottom extension for 18” deep PG boxes. Bottom Extensions (For use under 18” deep PG style box only, one per box) PART NO. WEIGHT # DIMENSION E DIMENSION F DESIGN/TEST LOAD # Open Bottom PG3048EA08 102 (46.3 kg) 8 3/4” (222 mm) 1” (25 mm) 22,500 / 33,750 22 Solid Bottom PG3048RA08 151 (58.0 kg) 9 1/4” (235 mm) N/A 22,500 / 33,750 22 DESCRIPTION Dimensions & weights in parentheses are metric equivalent. ANSI TIER ® SEPTEMBER 2007 36 SPECIFICATIONS/DATA 30” x 60” PG Style (Stackable) Assembly 2-Piece Covers (Blank unless logo is specified) PART NO. WEIGHT # DESIGN/TEST LOAD ANSI TIER Lightweight w/2 Bolts LG3060CA00 228 (103.4 kg) 5,000 / 7,500 5 Lightweight w/No Bolts LG3060WA00 228 (103.4 kg) 5,000 / 7,500 5 Heavy Duty w/2 Bolts PG3060HA00 346 (156.9 kg) 15,000 / 22,500 15 Extra Heavy Duty w/2 Bolts PG3060HH00 368 (166.9 kg) 22,500 / 33,750 22 Lightweight Overlapping LG3060CC00 308 (139.7 kg) 5,000 / 7,500 5 Heavy Duty Overlapping PG3060HC00 404 (183.3 kg) 15,000 / 22,500 15 DESCRIPTION • Covers with meter lids available upon request. • Gasketed covers and bolt grommets must be used with a gasketed box. Gaskets reduce the inflow of fluids but do not make the enclosure water tight. ENCLOSURE drawings Boxes (Stackable with self-aligning, replaceable EZ-Nut) *30” & 36” deep boxes must be used as bottom of any stack DESCRIPTION PART NO. WEIGHT # DIMENSION A DIMENSION B DIMENSION C DESIGN/TEST LOAD # ANSI TIER Open Bottom PG3060BA21 350 (159.0 kg) 21” (533 mm) 18” (457 mm) 2” (51 mm) 22,500 / 33,750 22 * PG3060BA30 492 (223.2 kg) 30” (762 mm) 27” (686 mm) 2 1/8” (54 mm) 22,500 / 33,750 22 * PG3060BA36 565 (256.3 kg) 36” (914 mm) 33” (838 mm) 2 1/8” (54 mm) 22,500 / 33,750 22 PG3060BB21 350 (159.0 kg) 21” (533 mm) 18” (457 mm) 2” (51 mm) 22,500 / 33,750 22 2 Mouseholes * PG3060BB30 490 (222.3 kg) 30” (762 mm) 27” (686 mm) 2 1/8” (54 mm) 22,500 / 33,750 22 * PG3060BB36 563 (255.4 kg) 36” (914 mm) 33” (838 mm) 2 1/8” (54 mm) 22,500 / 33,750 22 Solid Bottom PG3060DA21 420 (190.5 kg) 21 1/2” (546 mm) 18” (457 mm) N/A 22,500 / 33,750 22 * PG3060DA30 532 (241.3 kg) 30 1/2” (775 mm) 27” (686 mm) N/A 22,500 / 33,750 22 * PG3060DA36 601 (272.6 kg) 36 1/2” (927 mm) 33” (838 mm) N/A 22,500 / 33,750 22 Open Bottom w/ Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 37 SPECIFICATIONS/DATA 36” x 36” PG Style (Stackable) Assembly Covers (Blank unless logo is specified) PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER W/2 Bolts PG3636CA00 201 (91 kg) 8,000 / 12,000 8 No Bolts Heavy Duty w/2 Bolts PG3636WA00 PG3636HA00 201 (91 kg) 220 (100 kg) 8,000 / 12,000 15,000 / 22,500 8 15 2-piece w/2 Bolts Heavy Duty 2-piece w/2 Bolts Extra Heavy Duty w/2 Bolts PG3636CS00 PG3636HS00 PG3636HH00 220 (100 kg) 220 (100 kg) 330 (150 kg) 8,000 / 12,000 15,000 / 22,500 22,500 / 33,750 8 15 22 DESCRIPTION ENCLOSURE drawings • Covers with meter lids available upon request. Boxes (Stackable with self-aligning, replaceable EZ-Nut) PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER Open Bottom PG3636BA36 367 (166 kg) 22,500 / 33,750 22 Open Bottom w/2 Mouseholes PG3636BB36 367 (166 kg) 22,500 / 33,750 22 Solid Bottom PG3636DA36 407 (185 kg) 22,500 / 33,750 22 DESCRIPTION Extensions (For use on top of box only) DESCRIPTION Open Bottom PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER PG3636EA12 129 (59 kg) 22,500 / 33,750 22 ® Dimensions & weights in parentheses are metric equivalent. SEPTEMBER 2007 38 SPECIFICATIONS/DATA 36” x 60” PG Style (Stackable) Assembly Covers (Blank unless logo is specified) DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER 5 Lightweight w/2 Bolts LG3660CA00 222 (100.7 kg) 5,000 / 7,500 Lightweight w/No Bolts LG3660WA00 222 (100.7 kg) 5,000 / 7,500 5 Heavy Duty w/2 Bolts PG3660HA00 384 (174.0 kg) 15,000 / 22,500 15 Extra Heavy Duty w/2 Bolts PG3660HH00 470 (213.2 kg) 22,500 / 33,750 22 Lightweight Overlapping LG3660CC00 307 (139.3 kg) 5,000 / 7,500 5 Heavy Duty 2 pc. Overlapping PG3660HC00 436 (197.8 kg) 15,000 / 22,500 15 • Covers with meter lids available upon request. ENCLOSURE drawings 3” Grade Adjustable extension available. See page 44. Boxes (Stackable with self-aligning, replaceable nut) *31” & 36” deep boxes must be used as bottom of any stack DESCRIPTION PART NO. WEIGHT # DIMENSION A DIMENSION B DIMENSION C DESIGN/TEST LOAD # ANSI TIER Open Bottom * * Open Bottom w/ 2 Mouseholes * * Solid Bottom * * PG3660BA19 PG3660BA24 PG3660BA31 PG3660BA36 PG3660BB19 PG3660BB24 PG3660BB31 PG3660BB36 PG3660DA19 PG3660DA24 PG3660DA31 PG3660DA36 381 (172.8 kg) 397 (180.0 kg) 481 (218.2 kg) 647 (293.0 kg) 379 (171.9 kg) 397 (180.0 kg) 479 (217.3 kg) 647 (293.0 kg) 479 (217.0 kg) 495 (224.5 kg) 590 (268.0 kg) 738 (334.8 kg) 19 1/2” (495 mm) 24” (610 mm) 31” (787 mm) 36” (914 mm) 19 1/2” (495.0 mm) 24” (610 mm) 31” (787 mm) 36” (914 mm) 20” (508 mm) 24 1/2” (622 mm) 31 1/2” (800.1 mm) 36 1/2” (927 mm) 18” (457 mm) 22 1/2” (572 mm) 29 1/2” (749 mm) 34 1/2” (876 mm) 18” (457 mm) 22 1/2” (572 mm) 29 1/2” (749 mm) 34 1/2” (876 mm) 18 1/2” (470 mm) 23” (584 mm) 30” (762 mm) 35” (889 mm) 2” (51 mm) 2” (51 mm) 2” (51 mm) 2” (51 mm) 2” (51 mm) 2” (51 mm) 2” (51 mm) 2” (51 mm) N/A N/A N/A N/A 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22,500 / 33,750 22 22 22 22 22 22 22 22 22 22 22 22 Extensions (For use on top of box only) DESCRIPTION Open Bottom DIMENSION DIMENSION DIMENSION PART NO. WEIGHT # A B C DESIGN/TEST LOAD # ANSI TIER PG3660EA12 200 (90.7 kg) 11 1/2” 10” 2” 22,500 / 33,750 22 Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 39 SPECIFICATIONS/DATA 36” x 72” PG Style (Stackable) Assembly 2-Piece Covers (Blank unless logo is specified) ENCLOSURE drawings DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER Lightweight w/ 2 Bolts LG3672CA00 310 (140.6 kg) 5,000 / 7,500 5 Lightweight w/ No Bolts LG3672WA00 310 (140.6 kg) 5,000 / 7,500 5 Heavy Duty w/ 2 Bolts PG3672HA00 488 (221.0 kg) 15,000 / 22,500 15 Extra Heavy Duty PG3672HH00 544 (246.8 kg) 22,500 / 33,750 w/2 Bolts 22 • Covers with meter lids available upon request. Boxes (Stackable with self-aligning, replaceable EZ-Nut) *36” deep box must be used as bottom of any stack DESCRIPTION PART NO. WEIGHT # DIMENSION A DIMENSION B DIMENSION C DESIGN/TEST LOAD # ANSI TIER Open Bottom PG3672BA21 448 (203.2 kg) 21” (533 mm) 18” (457 mm) 2” (51 mm) 22,500 / 33,750 22 * PG3672BA36 768 (348.0 kg) 36” (914 mm) 33” (838 mm) 2” (51 mm) 22,500 / 33,750 22 PG3672BB21 445 (201.9 kg) 21” (533 mm) 18” (457 mm) 2” (51 mm) 22,500 / 33,750 22 * PG3672BB36 768 (348.0 kg) 36” (914 mm) 33” (838 mm) 2” (51 mm) 22,500 / 33,750 22 PG3672DA21 569 (258.1 kg) 21 1/2” (546 mm) 18” (457 mm) N/A 22,500 / 33,750 22 * PG3672DA36 822 (373.0 kg) 36 1/2” (927 mm) 33” (838 mm) N/A 22,500 / 33,750 22 Open Bottom w/ 2 Mouseholes Solid Bottom Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 40 SPECIFICATIONS/DATA 48” x 48” PG Style (Stackable) Assembly Covers (Blank unless logo is specified) DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER LG4848CA00 286 (130.0 kg) 5,000 / 7,500 5 Lightweight w/ No Bolts LG4848WA00 286 (130.0 kg) 5,000 / 7,500 5 Heavy Duty w/W6 x 12 Wide Flange Beam w/4 Bolts* PG4848HA00 364 (165.1 kg) 15,000 / 22,500 15 Extra Heavy Duty w/ PG4848HH00 596 (270.0 kg) 6 x 4 Tubing w/ 4 Bolts* 22,500 / 33,750 22 5,000 / 7,500 5 Round 39” Opening PG4848C500 377 (171 kg) • Covers with meter lids available upon request. * Total weight for 48” x 48” HA beam is 51 lbs (23 kg). Total weight for 48” x 48” HH tubing is 95 lbs (43 kg). Boxes (Stackable with self-aligning, replaceable EZ-Nut) PART NO. WEIGHT # DIMENSION A DIMENSION B DESIGN/TEST LOAD # ANSI TIER Open bottom PG4848BA36 629 (285.0 kg) 36” (914 mm) 33” (838 mm) 22,500 / 33,750 22 PG4848BA48 866 (393.0 kg) 48” (1219 mm) 45” (1143 mm) 22,500 / 33,750 22 Solid Bottom PG4848DA36 663 (301.0 kg) 36 1/2” (927 mm) 33” (838 mm) 22,500 / 33,750 22 PG4848DA48 940 (426.0 kg) 48 1/2” (1232 mm) 45” (1143 mm) 22,500 / 33,750 22 DESCRIPTION Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 41 ENCLOSURE drawings Lightweight w/ 4 Bolts SPECIFICATIONS/DATA 48” x 72” PG Style (Stackable) Assembly Covers (Blank unless logo is specified) DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER LG4872CA00 447 (203.0 kg) 5,000 / 7,500 5 Lightweight w/ No Bolts LG4872WA00 447 (203.0 kg) 5,000 / 7,500 5 Heavy Duty w/W6 x PG4872HA00 573 (260.0 kg) 12 Wide Flange Beam w/6 Bolts* 15,000 / 22,500 15 Extra Heavy Duty w/ 6 x 4 Tubing w/6 Bolts* 22,500 / 33,750 22 ENCLOSURE drawings Lightweight w/ 6 Bolts PG4872HH00 891 (404.0 kg) * Total weight for 48” x 72” HA beam is 102 lbs (46 kg). Total weight for 48” x 72” HH tubing is 190 lbs (86 kg). ** Loadings for HH covers comply with all test provisions of ANSI/ SCTE 77 except that the vertical design load is 22,500 lbs. with a test load of 33,750 lbs. over a 10” x 20” plate. Boxes (Stackable with self-aligning, replaceable EZ-Nut) PART NO. WEIGHT # DIMENSION A DIMENSION B DESIGN/TEST LOAD # Open Bottom PG4872BA36 810 (367.0 kg) 37 1/2” (953 mm) 33” (838 mm) 22,500 / 33,750 22 PG4872BA48 1050 (476.0 kg) 49 1/2” (1257 mm) 45” (1143 mm) 22,500 / 33,750 22 Solid Bottom PG4872DA36 1065 (483.0 kg) 36 1/2” (927 mm) 33” (838 mm) 22,500 / 33,750 22 PG4872DA48 1245 (565.0 kg) 48 1/2” (1232 mm) 45” (1143 mm) 22,500 / 33,750 22 DESCRIPTION ANSI TIER Extension (Stackable with self-aligning, replaceable EZ-Nut; for use on top of box only) Top extensions are available to give extra depth. DESCRIPTION Open Bottom, Beam Pocket, PART NO. WEIGHT # DIMENSION A DIMENSION B DESIGN/TEST LOAD # ANSI TIER PG4872EA12 359 (162.8 kg) 15” (381 mm) 12” (305 mm) 22,500 / 33,750 22 No Beam Provided Dimensions & weights in parentheses are metric equivalent. SEPTEMBER 2007 42 ® SPECIFICATIONS/DATA 48” x 96” PG Style (Stackable) Assembly Covers (Blank unless logo is specified) DESCRIPTION PART NO. DESIGN/TEST LOAD # ANSI TIER WEIGHT # Lightweight w/ 8 Bolts LG4896CA00 608 (276.0 kg) 5,000 / 7,500 5 Lightweight w/ No Bolts LG4896WA00 608 (276.0 kg) 5,000 / 7,500 5 15,000 / 22,500 15 Extra Heavy Duty w/ PG4896HH00 1186 (538.0 kg) 22,500 / 33,750 6 x 4 Tubing w/8 Bolts* 22 Heavy Duty w/W6 x PG4896HA00 794 (360.0 kg) 12 Wide Flange Beam w/8 Bolts* Boxes (Stackable with self-aligning, replaceable EZ-Nut) DESCRIPTION PART NO. WEIGHT # DIMENSION A DIMENSION B DIMENSION C DESIGN/TEST LOAD # ANSI TIER Open Bottom PG4896BA48 1384 (628 kg) 49 3/4” (1264 mm) 45” (1143 mm) 5/8” (16 mm) 22,500 / 33,750 22 Solid Bottom PG4896DA48 1537 (697 kg) 48 3/4” (1238 mm) 45” (1143 mm) 5/8” (16 mm) 22,500 / 33,750 22 Extension (Stackable with self-aligning, replaceable EZ-Nut; for use on top of box only) Top extensions are available to give extra depth. DESCRIPTION Open Bottom, Beam Pocket, PART NO. WEIGHT # DIMENSION A DIMENSION B DIMENSION C DESIGN/TEST LOAD # ANSI TIER PG4896EA12 485 (220.0 kg) 15” (381 mm) 12” (305 mm) 1 1/16” (27 mm) 22,500 / 33,750 22 No Beam Provided Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 43 ENCLOSURE drawings * Total weight for 48” x 96” HA beam is 153 lbs (69 kg). Total weight for 48” x 96” HH tubing is 285 lbs (129 kg). SPECIFICATIONS/DATA ENCLOSURE drawings Grade Adjustable Extensions Grade Adjustable Extensions PART NO. WEIGHT # DIMENSION A DIMENSION B DIMENSION C DIMENSION D INSERT SIZE DESIGN/TEST LOAD # PG1324ED03 37 (16.8 kg) 25 1/2” (648 mm) 16” (406 mm) 3” (76 mm) 5 1/8” (130 mm) 1/2” 22,500 / 33,750 22 PG1324E502 37 (16.8 kg) 25 1/2” (648 mm) 16” (406 mm) 3” (76 mm) 5 1/8” (130 mm) 3/8” 22,500 / 33,750 22 ANSI TIER PG1730ED03 48 (21.8 kg) 32 3/4” (832 mm) 19 3/4” (502 mm) 3” (76 mm) 5 1/8” (130 mm) 1/2” 22,500 / 33,750 22 PG1730E505 48 (21.8 kg) 32 3/4” (832 mm) 19 3/4” (502 mm) 3” (76 mm) 5 1/8” (130 mm) 3/8” 22,500 / 33,750 22 PG2436ED04 80 (36.3 kg) 37 7/8” (962 mm) 26 1/4” (667 mm) 4” (102 mm) 7 1/8” (181 mm) 1/2” 22,500 / 33,750 22 PG2436E503 80 (36.3 kg) 37 7/8” (962 mm) 26 1/4” (667 mm) 4” (102 mm) 7 1/8” (181 mm) 3/8” 22,500 / 33,750 22 PG3660ED03 110 (49.9 kg) 65 1/2” (1664 mm) 41 3/4” (1060 mm) 2 1/2” (64 mm) 4” (102 mm) 1/2” 22,500 / 33,750 22 Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 44 SPECIFICATIONS/DATA 27” Round Style (Nestable) Assembly Covers (Blank unless logo is specified) DESIGN/ DESCRIPTION PART NO. WEIGHT # TEST LOAD # ANSI TIER W/3 Bolts PR2700CA00 53 (24.0 kg) 8,000 / 12,000 8 Heavy Duty w/ 3 Bolts PR2700HA00 75 (34.0 kg) 15,000 / 22,500 PR2700HH00 75 (34.0 kg) 22,500 / 33,750 15 22 Boxes (Nestable) Open Bottom WEIGHT # DESIGN/TEST LOAD # ANSI TIER PR2732BA36 278 (126.0 kg) 15,000 / 22,500 15 Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 45 ENCLOSURE drawings DESCRIPTION PART NO. SPECIFICATIONS/DATA 39” Round Style (Nestable) Assembly Covers (Blank unless logo is specified) DESCRIPTION PART NO. DESIGN/ WEIGHT # TEST LOAD # ANSI TIER PR3900CA00 141 (64.0 kg) 8,000 / 12,000 8 Heavy Duty w/ 3 Bolts PR3900HA00 180 (81.6 kg) 15,000 / 22,500 15 cover drawings ENCLOSURE drawings W/3 Bolts Boxes (Nestable) DESCRIPTION PART NO. WEIGHT # DIMENSION DIMENSION A B DIMENSION C DIMENSION D 43 1/8” (1095 mm) DESIGN/TEST LOAD # ANSI TIER Open Bottom PR3943BA18 244 (111.0 kg) 18” (457 mm) - 48 1/8” (1222 mm) 22,500 / 33,750 22 PR3944BA24 326 (147.9 kg) 24” (610 mm) - 49 3/16” (1249 mm) 44 3/16” (1122 mm) 22,500 / 33,750 22 Open Bottom PR3943BA36 488 (221.0 kg) - 36” (914 mm) 48 1/8” (1222 mm) 22,500 / 33,750 22 Stacked w/Hardware PR3944BA48 660 (299.0 kg) - 48” (1219 mm) 49 3/16” (1249 mm) 44 3/16” (1122 mm) 22,500 / 33,750 22 Dimensions & weights in parentheses are metric equivalent. SEPTEMBER 2007 46 43 1/8” (1095 mm) ® SPECIFICATIONS/DATA Replacement Covers ENCLOSURE drawings cover drawings All covers have a .5 COF skid resistant surface. Dimensions & weights in parentheses are metric equivalent. ® SEPTEMBER 2007 47 SPECIFICATIONS/DATA cover drawings Replacement Covers ® SEPTEMBER 2007 All covers have a .5 COF skid resistant surface. Dimensions & weights in parentheses are metric equivalent. 48 SPECIFICATIONS/DATA Replacement Covers cover drawings ® SEPTEMBER 2007 49 SPECIFICATIONS/DATA cover drawings Meter Reading Covers and Lids ® SEPTEMBER 2007 50 SPECIFICATIONS/DATA Hardware Standard Hex-Head Bolt - Stainless Steel Thread UPC # (A) (B) Part No. 66-237 3/8-16 UNC 1.50” 80008 13162 3/8-16 UNC 1.75” 80009 13163 3/8-16 UNC 2.50” 80012 13411 3/8-16 UNC 2.75” 80013 13165 3/8-16 UNC 3.00” 80036 13174 3/8-16 UNC 4.00” 80018 13166 3/8-16 UNC 4.50” 80017 13421 Cover Application PC0608, PC0818 PC1012, PC1118 PC1212, PC1324 PC1730, PX1324 PX1730 PR2700, PR3900 PG1015, PG1118 PG2424, PT1324 PT1730 PD1324, PD1730 PG1324, PG1730 PD2436, PD3048, PG2436, PG3048 PG3636 PG3048 (Overlapping) Thread UPC # (A) (B) Part No. 66-237 Cover Application 1/2-13 UNC 1.75” 80107 13167 3.50” 80114 13169 1/2-13 UNC 1/2-13 UNC 4.00” 80119 13176 1/2-13 UNC 5.00” 80108 13175 LG3660 PG3660 (Overlapping) PG3060, PG3672 PG4848, PG4872 PG4896 PG3060 (Overlapping) Tamper Resistant Standard Penta-Head Bolt - Stainless Steel (For use with penta-head socket #82922) (For use with penta-head socket #82920) Thread UPC # (A) (B) Part No. 66-237 3/8-16 UNC 1.50” 80024 12996 Cover Application PC0608, PC0818, PC1012, PC1118, PC1212, LX1212 Cover Application 3/8-16 UNC 1.50” 80023 12994 3/8-16 UNC 1.75” 80022 12940 2.50” 80026 13008 3/8-16 UNC 3/8-16 UNC 2.75” 80027 11837 3/8-16 UNC 3.00” 80028 13009 3/8-16 UNC 4.00” 80032 12995 3/8-16 UNC 4.50” 80031 13006 1/2-13 UNC 1.75” 80122 13177 2.25” 80124 12941 1/2-13 UNC 1/2-13 UNC 3.50” 80129 11840 4.00” 80131 13161 1/2-13 UNC 5.00” 80132 13178 1/2-13 UNC PC1324, PC1730, PX1324 PX1730 PR2700, PR3900 PG1015, PG1118 PG2424, PT1324, PT1730 PD1324, PD1730, PG1324, PG1730 PD2436, PD3048, PG2436, PG3048, PG3636 PG3048 (Overlapping) LG3660 PR2200 PG3660 (Overlapping) PG3060, PG3672, PG4848 PG4872, PG4896 PG3060 (Overlapping) Description Part No. Short Cover Hook 82905 Long Cover Hook 82908 ® UPC# 66-237 11842 11843 (A) 7.0” 27.0” Part No. 82920 82922 82924 UPC # 66-237 (A) (B) 11844 1.13” 2.00” 11845 .88” 1.50” 11846 .50”F to .375”M Adapter (C) .391” .250” JANUARY 2008 51 hardware & options Tamper Resistant Standard Penta-Head Socket - Alloy Steel cover drawings Cover Hook - Electroplated Steel Thread UPC # (A) (B) Part No. 66-237 SPECIFICATIONS/DATA Options Holes Cable Racks & Rack Hooks - Galvanized Steel Conduit Sizes (For actual hole sizes and locations see page 54.) 2” 3” 4” Electrical 4” Telephone 5” 6” Other hole sizes available. Contact your local QUAZITE® representative for additional sizes. Special order boxes with holes (or mouseholes, etc.) may qualify for UL Listing as long as the holes do not exceed more than 25% of the area of each sidewall and as long as the holes do not cut into a structural reinforcing rib, corner, or box lip. Knockouts Cable Racks available in the following lengths: 12”, 18”, 24”, 30”, 36” & 48” See page 54 for cable rack locations. Cable Rack Hooks Part No. 7-1/2” length 80905 10” length 80907 Pulling Eyes Available Ratings 1,500 lbs. 3,000 lbs. 10,000 lbs. Conduit Sizes (For actual hole sizes and locations see page 54.) 2” 3” 4” Electrical 4” Telephone 5” 6” Other knockout sizes available. Contact your local QUAZITE® representative for additional sizes. Special order boxes with knockouts may qualify for UL Listing as long as the holes do not exceed more than 25% of the area of each sidewall. Terminators Electronic Markers (cast in cover) Full Range Electronic Markers are encased in the polymer concrete cover for protection. Specify power, gas, sanitary water or telephone as each type of utility has a different signal for identification. Conduit Sizes (For actual hole sizes and locations see page 54.) 2” 3” 4” Electrical 4” Telephone 5” 6” Other terminator sizes available. Contact your local QUAZITE® representative for additional sizes. hardware & options Special order boxes with terminators may qualify for UL Listing as long as the holes do not exceed more than 25% of the area of each sidewall. Marker Telephone Power Gas Water Sanitary Frequency 101.4 kHz 169.8 kHz 83.0 kHz 145.7 kHz 121.6 kHz Captive Bolts Captive bolts are available for PG, LG, PT, LT and PR style covers. Captive bolts prevent the bolt from falling out of the cover when the cover is removed. Strut Racks Box and cover struts available. Contact your local QUAZITE® representative for sizes. Inserts must be located in ribs. See page 54 for rib locations. Width x Depth 1-5/8” x 1-5/8” ® SEPTEMBER 2007 52 SPECIFICATIONS/DATA Options Bolt Holes Inserts - 18-8 Stainless Steel Sizes 3/8” 1/4” 1/2” Available Sizes 3/8” or 1/2” Inserts must be located in ribs. See page 54 for rib locations. Mouseholes Mousehole Knockouts There is no additional charge for mouseholes in the standard size and location for their respective enclosures. PC0608, PC0818 and PC1212 boxes usually do not have mouseholes. See pg. 54 for locations. Mousehole Sizes Standard on Boxes 2-1/2” x 4” LT1015, PC1118, PG1118 4” x 4” PC1324, PT1324, PC1730, PT1730, PG1324, PG2424, PG1730, PD1730, PG2436, PG3048, PD3048, PG3636 6” x 8” PG3060, PG3660, PG3672, PG4848, PG4872, PG4896 There is no additional charge for mousehole knockouts in the standard size and location for their respective enclosures. Contact your local QUAZITE® representative for size options. See pg. 54 for locations. Special order boxes with mouseholes may qualify for UL Listing as long as the mouseholes do not exceed more than 25% of the area of each sidewall. Hinged Meter Lids Available Sizes R - Cast iron 4 1/2” x 7 1/2” lid Other sizes available. Contact your local QUAZITE® representative for information. P - Cast iron 6” x 9” lid Q - Cast iron 9” x 12” lid with frame Pull Slots The standard cover pull slot measures 1/2” x 4”. Bell cover pull slots measuring 1” x 4” are available upon request. Drop-in Meter Lids Available Sizes K - Polymer concrete 6” x 9” drop-in lid L - Polymer concrete 7” x 13” drop-in lid hardware & options ® SEPTEMBER 2007 53 SPECIFICATIONS/DATA Standard Cable Rack Insert, Terminator, Knockout & Hole Locations Mouseholes (not illustrated) - The standard location for mouseholes is in the center of the end walls of the enclosure. BOXES hardware & options PART NO. DIMENSIONS A B C D PG2424BA24 12” (305 mm) 10 1/2” (267mm) 4” (102 mm) 5 1/2” (140mm) 4” (102mm) PG2436BA18 18” (457mm) 9” (229mm) 2 1/2” (64 mm) 5 1/2” (140mm) 4” (102mm) PG2436BA24 18” (457mm) 13 1/2” (343mm) 2 1/2” (64 mm) 5 1/2” (140mm) 4” (102mm) PG2436BA30 18” (457mm) 13 1/2” (343mm) 2 1/2” (64 mm) 5 1/2” (140mm) 4” (102mm) PG2436BA42 18” (457mm) 13 1/2” (343mm) 2 1/2” (64 mm) 5 1/2” (140mm) 4” (102mm) PD3048BA24 22” (559mm) 10 1/2” (267mm) 6” (152 mm) 5 1/2” (140mm) 5 1/2” (140mm) PD3048BA48 22” (559mm) 13 1/2” (343 mm) 6” (152 mm) 5 1/2” (140mm) 5 1/2” (140mm) PG3048BA18 22” (559mm) 9” (229mm) 2 1/2” (64 mm) 5 1/2” (140mm) 5 1/2” (140mm) PG3048BA24 22” (559mm) 10 1/2” (267mm) 2 1/2” (64 mm) 5 1/2” (140mm) 5 1/2” (140mm) PG3048BA36 22” (559mm) 13 1/2” (343mm) 2 1/2” (64 mm) 5 1/2” (140mm) 5 1/2” (140mm) PG3060BA21 20 3/4” (527mm) 10 1/2” (267mm) 2 1/2” (64 mm) 5 1/2” (140mm) 7” (178mm) PG3060BA30 24” (610mm) 10 1/2” (267mm) 2 1/2” (64 mm) 5 1/2” (140mm) 7” (178mm) PG3060BA36 20 3/4” (527mm) 10 1/2” (267mm) 2 1/2” (64 mm) 5 1/2” (140mm) 7” (178mm) PG3636BA36 18” (457mm) 13 1/2” (343mm) 2 1/2” (64 mm) 5 1/2” (140mm) 7” (178mm) PG3660BA19 22” (559mm) 10 1/2” (267mm) 4” (102 mm) 5 1/2” (140mm) 9” (229mm) PG3660BA24 22” (559mm) 10 1/2” (267mm) 4” (102 mm) 5 1/2” (140mm) 9” (229mm) PG3660BA31 22” (559mm) 10 1/2” (267mm) 4” (102 mm) 5 1/2” (140mm) 9” (229mm) PG3660BA36 22” (559mm) 10 1/2” (267mm) 4” (102 mm) 5 1/2” (140mm) 9” (229mm) PG3672BA21 20” (508mm) 10 1/2” (267mm) 3” (76 mm) 5 1/2” (140mm) 9” (229mm) PG3672BA36 20” (508mm) 10 1/2” (267mm) 3” (76 mm) 5 1/2” (140mm) 9” (229mm) PG4848BA36 22” (559mm) 10 1/2” (267mm) 5 1/2” (140 mm) 7” (178mm) 5 1/2” (140mm) PG4848BA48 22” (559mm) 10 1/2” (267mm) 5 1/2” (140 mm) 7” (178mm) 5 1/2” (140mm) PG4872BA36 46” (1168mm) 13 1/2” (343mm) 5 1/2” (140 mm) 7” (178mm) 5 1/2” (140mm) PG4872BA48 46” (1168mm) 13 1/2” (343mm) 5 1/2” (140 mm) 7” (178mm) 5 1/2” (140mm) PG4896BA48 24 3/16” (614mm) 13 1/2” (343mm) 5 1/2” (140 mm) 7” (178mm) 5 1/2” (140mm) E NOTE - Holes should be located only in the walls of an enclosure. Do not cut holes in ribs or corners. Hole locations are ± 1” (25mm). Dimensions & weights in parentheses are metric equivalent. HOLE SIZING FOR NON-METALLIC CONDUIT / DUCT NOMINAL SIZE 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 3” 4” (elec.) 4” (tele.) 5” 6” CONDUIT O.D. .840 1.050 1.315 1.660 1.900 2.375 3.500 4.500 4.350 5.563 6.625 HOLE SIZE 1 1/4” 1 3/8” 1 3/4” 2” 2 1/2” 3 3/4” 4 3/4” 4 3/4” 5 3/4” 6 3/4” 1” Quazite recommends that holes be punched 1/8” to 1/4” larger than the actual outside diameter of the conduit duct. If more precise holes are required, contact your local QUAZITE® representative. SEPTEMBER 2007 54 ® SPECIFICATIONS/DATA Divided Boxes, Logos, Pad Options Divided Boxes Dividers are available for the following size enclosures: 24” x 36” x 18” 24” x 36” x 30” 24” x 36” x 42” 30” x 48” x 18” 30” x 48” x 36” 30” x 60” x 21” 30” x 60” x 36” 36” x 36” x 36” 36” x 60” x 36” 36” x 72” x 21” 36” x 72” x 36” 48” x 48” x 36” 48” x 48” x 48” 48” x 72” x 36” 48” x 72” x 48” 48” x 96” x 36” 48” x 96” x 48” Dividers are typically located at the center of the box. Multiple dividers are also available. Additional dividers not listed may be available upon request. Contact your local QUAZITE® representative. Logos All covers are supplied without a logo unless specified. Most Commonly Used Logos may be ordered without an extra charge. Other available logos may be ordered with a set-up charge. New logos require a one time charge. (The PC0608 can accommodate only 13 letters and spaces.) Most Commonly Used Cover Logos 17 09 46 41 12 10 79 50 21 44 29 43 24 Electric Blank Traffic Signal Street Lighting Communications CATV Electric 20K Static Load Water Fiber Optics Traffic Lighting Telephone Ground 7Z 84 22 65 26 38 92 14 ZA 36 81 45 Telephone 20K Static Load Power Fire Alarm Illumination High Voltage Signal Telecommunications Controls Irrigation Security Danger High Voltage Traffic Control Pad Options Struts - Galvanized Steel Typical strut lengths are 3” and 5”. Contact your local QUAZITE representative for additional lengths. Top-Grip Nuts - Zinc Plated ® Available in 3/8” or 1/2” sizes. Inserts - Zinc Alloy Available in 3/8”, 1/2”, 3/4” and 1” sizes. hardware & options ® SEPTEMBER 2007 55 electrical equipment pads SPECIFICATIONS/DATA Color Options The standard color for QUAZITE® products is concrete gray. Various color options allow for matching adjacent materials or special identification of enclosures. Some commonly requested colors include: Color Sample Description Part No. Code Brick Red R Forest Green G Light Green F Cement Gray C Charcoal Gray D Black B Pecan P International Orange A Purple (non-potable water) N Color options seen above at the Tennessee State Aquarium in Chattanooga, Tennessee. Note: Printed colors do not exactly represent product colors. Contact your local QUAZITE® representative for other special colors. hardware & options When ordering, the color of the box and cover should be designated in the 6th digit of the part number. For example, a forest green PG1730BA18 box or cover would be ordered as PG173GBA18. ® SEPTEMBER 2007 56 To Select the Pad You Need for Your Application: Electrical Equipment Pad Selection Guide 1..... Determine Type of Equipment 2..... Determine Pad Type 3......Determine Pad Dimensions 4......Determine Performance Requirements 5......Determine Installation Requirements Using The Selection Guide Follow the steps outlined in this guide to select the appropriate pad for your application. For more information or for answers to any questions you might have, call your local QUAZITE® representative. Detailed product drawings can be found in this section and also can be viewed on our website: www.quazite.com 1 Determine Type of Equipment QUAZITE® offers a variety of pads and box pads that work with most transformers and switchgear manufactured today. QUAZITE® pads are available for most Single-phase transformers rated 10 kVA - 167 kVA and Three-phase transformers rated up to 2,500 kVA. Larger sizes can be made to suit your application. QUAZITE® switchgear box pads are designed to fit most manufacturers’ switchgear rated 15 kV, 25 kV and 35 kV. Please see the Switchgear Cross Reference Guide on page 58 for more information. Quazite offers QUAZITE® single-phase transformer pads that work with most transformers on the market today. 2 Determine Pad Type QUAZITE® offers two types of pads to choose from: flat pads and box pads. Flat pads and box pads offer different advantages. Flat pads are light weight and require only a small amount of digging to set. Flat pads can be installed on hillsides by using a hill holder. The optional SPLITT-PAD® design may be preferred for retrofit installations requiring the use of a flat pad. Box pads offer the advantage of providing room to train and coil extra cable underneath the equipment if needed. Quazite’s engineering staff will be happy to assist you in determining the proper pad for your application. Throat sizes and insert locations on both pads and box pads can be tailored to meet your requirements. Lightweight QUAZITE® switchgear box pads (seen above) can be set in place with the backhoe used to dig the hole (precast concrete pads this size would require a crane to lift and install). The switchgear box pad also provides a large underground area with room to “train” cable into the switchgear. ® Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 57 electrical equipment pads electrical equipment pads To Select the Pad You Need for Your Application: Switchgear Box Pad Cross Reference Guide 1......Determine Type of Equipment 2..... Determine Pad Type 3......Determine Pad Dimensions 4......Determine Performance Requirements 5......Determine Installation Requirements AB Chance Model AIS-1 AIS-1A AIS-6 AIS-9 AIS-10 AIS-11 AIS-12 AIS-13A AIS-1 AIS-1A AIS-6 AIS-9 AIS-10 AIS-11 AIS-12 AIS-13A kV 15-95 15-95 15-95 15-95 15-95 15-95 15-95 15-95 25-125 25-125 25-125 25-125 25-125 25-125 25-125 25-125 Cabinet Size Throat Size 36 7/8 x 30 31 7/8 x 41 64 1/2 x 75 64 1/2 x 75 70 1/2 x 75 70 1/2 x 75 64 1/2 x 75 70 1/2 x 75 49 3/4 x 35 1/4 49 3/4 x 46 1/2 79 1/2 x 84 79 1/2 x 84 86 x 84 86 x 84 79 1/2 x 84 86 x 84 30 x 22 31 x 31 57 x 67 57 x 67 57 x 67 57 x 67 57 x 67 57 x 67 30 x 22 15 x 37 74 x 76 74 x 76 74 x 76 74 x 76 74 x 76 74 x 76 Insert Location Part No. (2) 25 (Center) (2) 36 (Center) 49 1/2 x 70 49 1/2 x 70 55 1/2 x 70 55 1/2 x 70 49 1/2 x 70 55 1/2 x 70 (2) 30 1/4 (Center) (2) 41 1/2 (Center) 64 1/2 x 79 64 1/2 x 79 71 x 79 71 x 79 64 1/2 x 79 71 x 79 PB44443022B32 PB44443131B32 PB74765767B36 PB74765767B36 PB74765767B36 PB74765767B36 PB74765767B36 PB74765767B36 PB40583022B24 PB52501537B18 PB93937476B36 PB93937476B36 PB93937476B36 PB93937476B36 PB93937476B36 PB93937476B36 Insert Location Part No. 53 x 49 53 x 49 53 x 49 53 x 49 49 1/2 x 69 1/2 49 1/2 x 69 1/2 55 1/2 x 69 1/2 55 1/2 x 69 1/2 49 1/2 x 69 1/2 69 x 64 69 x 64 69 x 64 69 x 64 52 x 78 1/2 52 x 78 1/2 58 1/2 x 78 1/2 58 1/2 x 78 1/2 52 x 78 1/2 37 x 45 3/8, (2) 57 37 x 63, (2) 57 37 x 45 3/8, (2) 57 37 x 63, (2) 57 37 x 53 1/8, (2) 64 37 x 70 3/8,(2) 64 PB74765062B36 PB74765062B36 PB74765062B36 PB74765062B36 PB74766267B36 PB74766267B36 PB74766267B36 PB74766267B36 PB74766267B36 PB93936672B36 PB93936672B36 PB93936672B36 PB93936672B36 PB93937277B36 PB93937277B36 PB93937277B36 PB93937277B36 PB93937277B36 PB74764343B36 PB74764360B36 PB74764343B36 PB74764360B36 PB74764949B36 PB93935067B36 Insert Location 49 1/2 x 69 1/2 55 1/2 x 69 1/2 58 1/2 x 78 1/2 52 x 78 1/2 66 1/2 x 35 49 1/2 x 69 1/2 53 x 49 69 x 64 Part No. PB74766267B36 PB74766267B36 PB93937277B36 PB93937277B36 PB74764360B36 PB74766267B36 PB74765062B36 PB93936672B36 S&C Electric Model kV Cabinet Size Throat Size PMH-6 PMH-9 PMH-10 PMH-11 PME-6 PME-9 PME-10 PME-11 PME-12 PMH-6 PMH-9 PMH-10 PMH-11 PME-6 PME-9 PME-10 PME-11 PME-12 320,321,330 413,422,431,440 320,321,330 413,422,431,440 320,321,330 413,422,431,440 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4 25 25 25 25 25 25 25 25 25 15.5 15.5 29 29 38 38 60 3/4 x 67 60 3/4 x 67 60 3/4 x 67 60 3/4 x 67 66 3/4 x 75 66 3/4 x 75 72 3/4 x 75 72 3/4 x 75 66 3/4 x 75 76 3/4 x 82 76 3/4 x 82 76 3/4 x 82 76 3/4 x 82 81 3/4 x 84 81 3/4 x 84 88 1/4 x 84 88 1/4 x 84 81 3/4 x 84 61 x 72 61 x 72 65 x 72 65 x 72 65 x 79 65 x 79 50 x 62 50 x 62 50 x 62 50 x 62 62 x 67 62 x 67 62 x 67 62 x 67 62 x 67 66 x 72 1/2 66 x 72 1/2 66 x 72 1/2 66 x 72 1/2 72 1/2 x 77 72 1/2 x 77 72 1/2 x 77 72 1/2 x 77 72 1/2 x 77 43 x 43 43 x 60 5/8 43 x 43 43 x 60 5/8 49 x 49 50 x 67 Cooper Power (Kyle Type) Contact your local QUAZITE® representative for details. Federal Pacific Model PSE-SC-9 PSE-SC-11 PSE-SC-Deadfront PSE-SC-Deadfront PSI/II-5 PSI/II-61 PSI/II-9 PSI/II-9 kV 15 15 25 25 25 15 15 25 Cabinet Size 75 x 69 3/4 75 x 72 3/4 84 x 88 1/4 81 3/4 x 84 74 1/2 x 43 67 x 72 58 1/2 x 67 74 1/2 x 82 Throat Size 62 x 67 62 x 67 72 x 77 72 x 77 43 x 60 62 x 67 50 x 62 66 x 72 G & W Electric Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 Contact your local QUAZITE® representative for details. 58 ® To Select the Pad You Need for Your Application: Electrical Equipment Pad Selection Guide 1......Determine Type of Equipment 2......Determine Pad Type 3..... Determine Pad Dimensions 4..... Determine Performance Requirements 5......Determine Installation Requirements 3 Determine Pad Dimensions To determine the proper pad dimensions for your application, calculate the size of the equipment and the amount of workspace desired and then specify the size and location of the throat. The electrical equipment footprint must match the pad/box pad dimensions and insert locations to ensure transformers and switchgear will properly mount to the pad or box pad. The pad/box pad also must have a throat opening that provides adequate space for cable and/or conduit to come through. 4 Determine Performance Requirements QUAZITE® pads are constructed of strong polymer concrete and reinforced with a heavy-weave fiberglass. Unlike fiberglass or plastic pads, QUAZITE®’s strength assures that the pad will support the weight of the equipment mounted to it without bending or cracking. QUAZITE® pads are tested for structural integrity by applying a 1,000 lb. load to the surface distributed by a 5” x 7” steel plate. Each corner is tested separately by applying a 1,500 lb. load over the same plate positioned one inch from the edge. No damage occurs and deflection is less than 0.15”. QUAZITE® polymer concrete pads also resist UV rays, chemicals and water absorption. Plastic and fiberglass pads can become brittle and eventually crack when exposed to the weather. The durability that QUAZITE® provides means lower maintenance and life cycle costs. Pad Performance Performance Criteria QUAZITE® Precast Polymer Concrete Pads Precast Concrete Pads Poured-in-Place Concrete Pads X X Thermoplastic / Fiberglass Pads Stable under loading during high temperatures (won’t flex or warp) X Stable under loading during cold temperatures (won’t crack) X Not susceptible to damage caused by freeze/thaw cycles X X Resistant to corrosion caused by weathering, road chemicals, and equipment lubricants X X Provides long-term durability (fatigue or creep resistant) X X X Withstands impacts and other damage caused by lawn equipment X X X ® Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 59 electrical equipment pads electrical equipment pads To Select the Pad You Need for Your Application: Electrical Equipment Pad Selection Guide 5 1......Determine Type of Equipment 2......Determine Pad Type 3......Determine Pad Dimensions 4......Determine Performance Requirements 5..... Determine Installation Requirements Determine Installation Requirements Installing QUAZITE® pads is easy and cost effective because it requires no special equipment to set the pad. A backhoe is all that is necessary to lift the pad in place. QUAZITE® pads also save time during installation. Unlike poured-in-place pads that can take hours or days to form, pour, set, and remove the forms, QUAZITE® pads can be installed in a matter of minutes and installation of electrical equipment can begin immediately after the pad is set. The optional SPLITT-PAD® design makes retrofit installations easy and eliminates the need to disconnect service during installation. Simply break away the old concrete or other material underneath the equipment cabinet and slip the SPLITT-PAD® underneath. Complete the installation by bolting the twopiece pad together at the throat. For more detailed instructions on how to install the SPLITT-PAD® and other QUAZITE® pads, see page 94. SPLITT-PAD® Pad Installation QUAZITE® Precast Polymer Installation Criteria Concrete Pads Precast Concrete Pads Poured-in-Place Concrete Pads Thermoplastic / Fiberglass Pads Easily installed in areas with limited accessibility X X Minimal planning and scheduling of crews required for installation X X No special equipment (such as a boom truck or crane) needed for installation X X Easily installed by no more than two crew members (lightweight) X X Equipment and pad can be easily installed in the same day X X X Available as a two-piece pad so that service does not have to be disconnected when retrofitting X X Flat surface allows equipment to fit flush with the pad X Pad Numbering System Weight P L - Lightweight mix P - Standard mix Style Size Throat Size Item L 4846 0817 A B - Box pad H - Electrical equipment pad J - Split electrical equipment pad K - Split telecommunications equipment pad L - Telecommunications equipment pad 8” x 17” 48” x 46” Dimensions run parallel to each other. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 60 A - 3/8-16 UNC inserts B - 1/2-13 UNC inserts C - 5/8-11 UNC inserts E - 5/8 thru hole F - Struts w/ 3/8” inserts G - Struts w/ 1/2” inserts H - Struts w/ 5/8” inserts Depth 3 3” thick Surface T S - Smooth T - Skid resistant (Indicates surface thickness if flat pad; indicates depth if box pad.) ® Box Pads Refer to Switchgear Box Pad Cross Reference Guide on page 58. NEW OLD WEIGHT PART NO. PART NO. # A B C D E F G 57” (1448) 57” (1448) PB44442525E32 PB4444BA32 500 (226.8 kg) 44” (1118) 44” (1118) 25” (635) 25” (635) 32” (812.8) PB74766267B36 PB7476BA36 841 (381.5 kg) 74” (1880) 76” (1930) 62” (1575) 67” (1702) 36” (914.4) 87 1/4” (2216) 89 1/4” (2267) PB74765656B36 PB7476B500 880 (399.2 kg) 74” (1880) 76” (1930) 56” (1422) 56” (1422) 36” (914.4) 87 1/4” (2216) 89 1/4” (2267) *PB93937277B36 PB9393BA36 1238 (561.5 kg) 93” (2362) 93” (2362) 72 1/2” (1842) 77” (1956) 36” (914.4) 101” (2565) 101” (2565) * Contact factory. Special order and freight terms apply. Insert Locations NEW PART NO. H J PB44442525E32 13” (330.2) 28” (711.2) PB74766267B36 46” (1168) 70” (1778) PB74765656B36 50 1/2” (1283) 61 1/2” (1562) *PB93937277B36 ® 52” (1321) K L 28” (711.2) 13” (330.2) M — — — — — — — 78 1/2” (1994) 58 1/2” (1486) 76” (1930) 65” (1651) * Contact factory. Special order and freight terms apply. Additional throat sizes and insert locations are available. Dimensions in parentheses are metric equivalent. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 61 electrical equipment pads SPECIFICATIONS/DATA electrical equipment pads SPECIFICATIONS/DATA Box Pads NEW PART NO. OLD PART NO. WEIGHT # A PB52501528B18 PB5052BA18 491 (223 kg) 28” (711 mm) B 31” (787 mm) PB52501537B18 PB5052B500 485 (220 kg) 37” (940 mm) 40” (1016 mm) Dimensions in parentheses are metric equivalent. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 62 ® Electric Equipment Pads NEW OLD WEIGHT PART NO. PART NO. # A B C D PH40401225F3S PH4040BA PH42421225F3S PH4242BA PH42421227G3S PH4242B500 136 39 1/2” 39 1/2” 12” 25” E F G H J K 3 1/8” 5 3/4” 7 1/4” 6” 36 1/2” 5” 150 41 7/16” 41 7/16” 12 9/16” 25 9/16” 3 1/4” 5 7/16” 7 15/16” 6 5/16” 36 1/2” 5” 154 41 7/16” 41 7/16” 12 9/16” 27 9/16” 3 1/4” 5 7/16” 6 15/16” 6 5/16” 32” 2” PH42421225G3T PH4242B501* 150 41 7/16” 41 7/16” 12 9/16” 25 9/16” 3 1/4” 5 7/16” 7 15/16” 6 5/16” 30 9/16” PH42421225G3S PH4242B503 150 41 7/16” 41 7/16” 12 9/16” 25 9/16” 3 1/4” 5 7/16” 7 15/16” 6 5/16” PH42421227507 PH4242B507 154 41 7/16” 41 7/16” 12 9/16” 27 9/16” 3 1/4” 5 7/8” PH42421225513 PH4242B513 100 41 7/16” 41 7/16” 12 9/16” 25 9/16” 3 1/4” 5 7/16” 7 15/16” 6 5/16” 6 15/16” 6 5/16” PH42421424G3S PH4242B515 100 41 7/16” 41 7/16” 14 9/16” 24 9/16” 3 1/4” 4 7/16” 8 7/16” 7 5/16” — 39” 2 1/2” 6” 32” 2” 36 1/2” 5” 33” 3” — — PH42421225A3S PH4242B518 150 41 7/16” 41 7/16” 12 9/16” 25 9/16” 3 1/4” 5 7/16” 7 15/16” PH42421225512 PH4242D512 150 41 7/16” 41 7/16” 12 9/16” 25 9/16” 3 1/4” 5 7/16” 7 15/16” 6 5/16” 32 1/2” 3” PH42421225520 PH4242DW 142 41 7/16” 41 7/16” 12 9/16” 25 9/16” 3 1/4” 5 7/16” 7 15/16” 6 5/16” 36 1/2” 5” PH56441326G3S PH4456B500 210 56” 44” 13 3/4” 26 3/4” 3 1/4” 6 1/4” 8 5/8” PH4842122603S PH4842B500 165 48” 42” 12” 26” 3 1/4” 6” 8” 6” 32 1/4” 3” PH48421227G4S 170 48” 42” 12 3/4” 27 3/4” 4” 4 5/8” 7 1/8” 6 3/8” 38” 5” PH4842TB 6 13/16” 31 1/2” 2” PH48461826G3S PH4846BA 161 48” 46” 18 9/16” 26 9/16” 3 1/4” 5 1/2” 9 11/16” 9 5/16” 37 1/2” 5” PH54481826F4S PH5448BA 220 54” 48” 18 3/4” 26 3/4” 4” 6 5/8” 10 5/8” 9 3/8” 37 3/4” 5” PH66721842F4S PH6672BA 454 66” 72” 18 3/4” 42 3/4” 4” 4 3/4” 14 5/8” 9 3/8” 53 3/4” 5” PH75521728B4T PH5275AD 290 75” 52” 4” 5 5/8” 11 5/8” — — — PH84960000500 PH9684AA 779 84” 96” 17 11/16” 28 11/16” — — 4” — — — — — PH84962269B4T PH9684AD 887 84” 96” 22 3/4” 69 3/4” 4” 9” 13 1/8” — — — * Skid resistant surface Note: Individual detail drawings are available upon request. Additional sizes are available to meet your specific requirements. Contact your local QUAZITE® representative for more information. ® Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 63 electrical equipment pads SPECIFICATIONS/DATA Electric Equipment Pads telecommunications cabinet pads electrical equipment pads SPECIFICATIONS/DATA NEW OLD WEIGHT PART NO. PART NO. # A B C D E F G STRUTS/ INSERTS** PH64640650F4S PH6464AA 388 64” 64” 6 3/4” 50 3/4” 4” 11 1/4” 6 1/4” (4) 6” struts PH90482412F4S PH9048AA 349 90” 48” 24 11/16” 12 3/4” 4” 8 1/8” 6” (4) 5” struts PH96802165B4T PH8096AA* 494 96” 80” 21 3/4” 65 3/4” 4” 7” 7 1/8” (4) 1/2-13 UNC * Skid resistant surface ** See individual detail drawings for strut and insert locations. Note: Individual detail drawings are available upon request. Additional sizes are available to meet your specific requirements. Contact your local QUAZITE® representative for more information. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 64 ® To Select the Pad You Need for Your Application: Telecommunications Cabinet Pad Selection Guide 1..... Determine Cabinet to be Installed 2..... Determine Pad Type 3......Determine Pad Dimensions 4......Determine Performance Requirements 5......Determine Installation Requirements Using The Selection Guide telecommunications cabinet pads Follow the steps outlined in this guide to select the appropriate pad for your application. For more information or for answers to any questions you might have, call your local QUAZITE® representative. Detailed product drawings can be found in this section and also can be accessed from our website: www.quazite.com 1 Determine Cabinet to be Installed QUAZITE® pads are made to accommodate most of the telephone cabinets manufactured today. Please see the Telecommunications Cabinet Pad Cross Reference Guide on pages 66 - 68 to determine which standard QUAZITE® pad works best with the cabinet of your choice. If you do not see your cabinet listed, please contact your local QUAZITE® representative. Throat sizes and insert locations can be designed to meet your requirements. 2 Determine Pad Type QUAZITE® offers two types of pads to choose from: flat pads and handhole cabinet pads. Determine the type of pad that will best suit your needs. the cabinet and allows easy addition of more equipment and service connections to the cabinet. Flat pads and handhole cabinet pads offer different advantages. Flat pads are light weight and require only a small amount of site preparation. Handhole cabinet pads offer the advantage of providing room to coil extra cable underneath the equipment if needed. The multiple-piece cover serves as an access panel to the cables underneath Quazite’s engineering staff is available to assist you in determining the proper pad for your application. Throat sizes and insert locations on both pads and handhole cabinet pads can be tailored to meet your requirements. Rather than using a traditional flat pad for mounting telephone cabinets, some telecommunications companies are now opting to use a standard QUAZITE® handhole with a modified cover to fit the cabinet footprint. This design provides some distinct advantages over traditional pads. The space underneath the cover provides room to store extra cable. Also, the split in the two-piece cover lies at the edge of the cabinet and acts as an access panel to the cables underneath the cabinet. Telecom companies with future plans to offer high-speed DSL, CATV or other telecommunications or broadband services in addition to telephone service should find the QUAZITE® handhole cabinet pad attractive. The access panel and additional space make it easy to add the necessary equipment and connections to existing telephone cabinets rather than installing new infrastructure to add services. ® electrical equipment pads Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 65 To Select the Pad You Need for Your Application: Telecommunications Cabinet Pad Cross Reference Guide 1......Determine Cabinet to be Installed 2..... Determine Pad Type 3......Determine Pad Dimensions 4......Determine Performance Requirements 5......Determine Installation Requirements Emerson, cont. (Marconi) 3M telecommunications cabinet pads Cabinet Bolt Pattern 4065 6” x 12 1/4” 4082 6” x 12 1/4” 4084 30” x 6” 4086 30” x 6” 4220 D 4220 DD 4220 E 38 3/8” x 13” 4220 EE 38 3/8” x 13” 4220 F 59 3/8” x 13” 4220 G 59 3/8” x 13” 4220 K 59 3/8” x 13” 4220 KF 59 3/8” x 13” 4220 ER 38 3/8” x 13” 4220 FR 59 3/8” x 13” 4220 ER-A 38 3/8” x 13” 4220 FR-A 59 3/8” x 13” 4365 6” x 12 1/4” 4382 6” x 12 1/4” 4384 30” x 6” 4386 30” x 6” 4918 51 3/4” x 17”, 46 3/4” x 21 5/16”, CLX 44 13/16” 4927 51 3/4” x 17”, 46 3/4” x 21 5/16”, CLX 44 13/16” 4954 51 3/4” x 17”, 46 3/4” x 21 5/16”, CLX 44 13/16” 4981 51 3/4” x 17”, 46 3/4” x 21 5/16”, CLX 44 13/16” 4900P 51 3/4” x 17”, 46 3/4” x 21 5/16”, CLX 44 13/16” New Pad No. Old Pad No. PL60420925500 PL60420925500 PL60420925500 PL60420925B3T PL60420720B3T PL57600926B4T PL78600926B4T PL60420925500 PL60420925B3T PL60420720B3T PL57600926B4T PL78600926B4T PL60420720B3T PL60420720B3T PL60420720B3T PL60420720B3T PL72640935B4T PL72640935B4T PL72640935B4T PL72640935B4T PL72640935B4T PL72640935B4T PL72640935B4T PL72640935B4T PL60420925500 PL60420925500 PL60420925500 PL60420925B3T PL60420720B3T PL57600926B4T PL78600926B4T PL60420925500 PL60420925B3T PL60420720B3T PL57600926B4T PL78600926B4T PL57600926B4T PL78600926B4T PL6042MB PL6042MB PL6042MB PL6042MC PL6042MM PL6057MA PL6078MA PL6042MB PL6042MC PL6042MM PL6057MA PL6078MA PL6042MM PL6042MM PL6042MM PL6042MM PL6472AA PL6472AA PL6472AA PL6472AA PL6472AA PL6472AA PL6472AA PL6472AA PL6042MB PL6042MB PL6042MB PL6042MC PL6042MM PL6057MA PL6078MA PL6042MB PL6042MC PL6042MM PL6057MA PL6078MA PL6057MA PL6078MA PL57600926B4T PL78600926B4T PL6057MA PL6078MA PL57600926B4T PL78600926B4T PL6057MA PL6078MA PL57600926B4T PL78600926B4T PL6057MA PL6078MA PL57600926B4T PL78600926B4T PL6057MA PL6078MA Emerson (Marconi) Cabinet Bolt Pattern New Pad No. Old Pad No. New Pad No. 1800 - 5400 pr. 5400 Low Profile Old Pad No. 37 7/8” x 8 1/2” PL72600635500 37 7/8” x 8 1/2” PL76840735500 5500 - 8100 Long Base 37 7/8” x 8 1/2” PL76840735500 universal series Single Access PL6072SK PL8476RA PL8476RA 600 - 2700 pr. 37 7/8” x 8 1/2” PL72600635500 PL6072SK 37 7/8” x 8 1/2” PL72600635500 PL6072SK 11” x 13 7/16” PL42420808501 PL4242RA PL72600635500 PL72600635500 PL6072SK PL6072SK 18 1/2” x 13” PL72600635500 8 1/2” x 37 7/8” PL72600635500 8 1/2” x 37 7/8” PL72600635500 PL6072SK PL6072SK PL6072SK 8 1/2” x 37 7/8” PL72600635500 8 1/2” x 37 7/8” PL72600635500 PL6072SK PL6072SK 4” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” PL42420808501 PL42420808501 PL42420808501 PL4242RA PL4242RA PL4242RA 11” x 12 1/4” PL42420808501 PL4242RA 4” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” PL42420808501 PL42420808501 PL42420808501 PL42420808501 PL4242RA PL4242RA PL4242RA PL4242RA 4” x 12 1/4” 11” x 12 1/4” PL42420808501 PL42420808501 PL4242RA PL4242RA PL42420808501 PL42420808501 PL42420808501 PL42420808501 PL4242RA PL4242RA PL4242RA PL4242RA Double Access 1200 - 5400 pr. upcqf 200 - 800 pr. RLS / CQF Sing. Acc. 600 - 2700 pr. 18 Dble. Acc. 1200 - 5400 pr. 18 1/2” x 43” 1/2” x 43” DRLS / DCQF Single Access 100 - 600 pr. 700 - 2700 pr. 2700 pr. - LP Double Access 1800 - 5400 pr. 5400 pr. - LP UPCBDS Series BDS100 BDS200 BDS300 UPC Series BD7 Multipurpose Cabinets 1000 1248 1252S 1278 Lift Off Covers 1000LOC 1248LOC Cross Connect Housings 600X 1254 1284 1294 1850 BD8000 ERLS / ECQF 11” x 13 7/16” Bolt Pattern 4” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” Splice Housing Outdoor Terminal (SHOT) Cross Connect Cabinets 100 - 900 pr. Cabinet Double Access PL42420808501 PL4242RA UltraCab Series PL6072SK PL4242SA 11” x 12 1/4” PL42420808501 PL4242RA 32” x 13 1/2” 43” x 16 1/2” 43” x 16 1/2” PL72600635500 PL72600635500 PL72600635500 PL6072SK ® PL6072SK PL6072SK Repeater Housing BT1200V Single Access 15 3/16” x 15 1/4” PL72600635500 15 5/16” x 15 1/4” PL42420822B3T SC SERIES 700 - 2700 pr. 37 7/8” x 8 1/2” PL72600635500 PL6072SK 2700 Low Profile 37 7/8” x 8 1/2” PL76840735500 PL8476RA Information shown catalog is 1/2” a partial listing. If pad orPL8476RA throat 2800 - 4000 Long in 37 7/8” x 8 PL76840735500 sizeBase desired is not listed, contact Quazite field sales office. SC 6000D SC 8000D SC10000D Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 66 To Select the Pad You Need for Your Application: Telecommunications Cabinet Pad Cross Reference Guide Emerson, cont. Cabinet Bolt Pattern Hub, cont. (Tyco) New Pad No. Old Pad No. PL42420808501 PL42420808501 PL42420808501 PL4242RA PL4242RA PL4242RA BROADBAND closures 4” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” 11” x 12 1/4” PL42420808501 PL42420808501 PL42420808501 PL4242RA PL4242RA PL4242RA PL42420808501 PL4242RA Lucent Technologies Cabinet Bolt Pattern 40 A 13” x 8 1/2” 40 B 21 5/8” x 8 1/2” 40 C 30 7/8” x 8 1/2” 40 D 30 7/8” x 8 1/2” 40 DD 30 7/8” x 16 1/8” 40 E 37 7/8” x 8 1/2” 40 CE 37 7/8” x 8 1/2” 40 EE 37 7/8” x 8 1/2” 40 FE 37 7/8” x 8 1/2” 40 F 36 1/2” x 13” 40 H 30 7/8” x 8 1/2” 42 EPI 37 7/8” x 8 1/2” 841 A 13” x 8 1/2” 841 B 21 5/8” x 8 1/2” 841 C 30 7/8” x 8 1/2” New Pad No. Old Pad No. PL42420808A3T PL48460817A3T PL48460827500 PL54480928501 PL48460827500 PL54480928501 PL48460827500 PL54483408A4T PL54480928501 PL72600832A4T PL54483408A4T PL54480928501 PL72600832A4T PL54483408A4T PL54480928501 PL72600832A4T PL54483408A4T PL54480928501 PL72600832A4T PL54483408A4T PL54480928501 PL72600832A4T PL48460827500 PL54480928501 PL54483408A4T PL54480928501 PL72600832A4T PL42420808A3T PL48460817A3T PL48460827500 PL4242WA PL4846YA PL4846WA PL5448WD PL4846WA PL5448WD PL4846WA PL5448WA PL5448WD PL6072EA PL5448WA PL5448WD PL6072EA PL5448WA PL5448WD PL6072EA PL5448WA PL5448WD PL6072EA PL5448WA PL5448WD PL6072EA PL4846WA PL5448WD PL5448WA PL5448WD PL6072EA PL4242WA PL4846YA PL4846WA New Pad No. Old Pad No. Hub (Tyco) Cabinet Bolt Pattern BTS-A single Faced 200 - 400 pr. 13” x 8 1/2” PL42420808A3T PL4242WA PL48460827500 PL4846WA PL48460827500 PL4846WA BTS-C & D single Faced 600 - 1200 pr. 30 7/8” x 8 1/2” Double Faced ® 1200 - 2400 pr. 30 7/8” x 8 1/2” New Pad No. Old Pad No. PL54483408A4T PL5448WA PL72600832A4T PL6072EA PL54481109B4T PL48460827500 PL48460735B3T PL72600735B4T PL76840735B4T PL96840435A4T PL5448HA PL4846WA PL4846HA PL6072HA PL8476HA PL9684HA PL54480420A4T PL72600735B4T PL76840735B4T PL5448HA PL6072HA PL8476HA PL54480420A4T PL64860435A4T PL5448HA PL6486HA PL54480420A4T PL96840435A4T PL54483408A4T PL72600832A4T PL5448HA PL9684HA PL5448WA PL6072EA Bolt Pattern New Pad No. Old Pad No. 27” x 8” 31” x 10” 39” x 10” 43” x 25” 55” x 10” 43” x 13” 43” x 19” 67” x 10” 67” x 19” 67” x 31” 67” x 19” PL42420822B3T PL48460827A3T PL48460735B3T PL54482308B4T PL72601032A4T PL54483408A4T PL54483408A4T PL76840735B4T PL76840735B4T PL76840735B4T PL76840735B4T PL4242SA PL4846WX PL4846HA PL5448CA PL6072AA PL5448WA PL5448WA PL8476HA PL8476HA PL8476HA PL8476HA 39” x 13 4/5” 34 1/2” x 22 1/2” 40 1/2” x 22 1/2” 34 1/2” x 22 1/2” 40 1/2” x 22 1/2” 68 1/2” x 20 1/2” PL42420822B3T PL48460827A3T PL48460827A3T PL48460827A3T PL48460827A3T PL76840735B4T PL4242SA PL4846WX PL4846WX PL4846WX PL4846WX PL8476HA single Faced 1500 - 3000 pr. 37 7/8” x 8 1/2” Double Faced fiber optic cabinets OPFOBD 7 Bolt Pattern BTS-E BROADBAND cabinets - FIBER NODE (OPFOTV) OPFOTV 7 OPFOTV 8 OPFOTV 11 Cabinet 2700 - 3600 pr. 37 7/8” x 8 1/2” BTS-LP single Faced 200 - 400 pr. 8 1/2” x 13” 600 pr. 37 7/8” x 8 1/2” 900 - 1800 pr. 37 7/8” x 8 1/2” 2100 - 3000 pr. 37 7/8” x 8 1/2” 3300 - 3600 pr. 37 7/8” x 8 1/2” Double Faced 1200 - 1600 pr. 37 7/8” x 8 1/2” 2700 - 3600 pr. 37 7/8” x 8 1/2” 5400 - 9000 pr. 37 7/8” x 8 1/2” BNS single Faced 200 - 1200 pr. 37 7/8” x 8 1/2” 1500 - 2700 pr. 37 7/8” x 8 1/2” double Faced 1600 - 2400 pr. 37 7/8” x 8 1/2” 2100 - 5400 pr. 37 7/8” x 8 1/2” 42 EPI 37 7/8” x 8 1/2” Erpel (EDC) Cabinet double door DBL363213 DBL483615 DBL604415 DBL604830 DBL666015 DBL724818 DBL724824 DBL727215 DBL727224 DBL727236 DBL917224 FLUSH door FD503119 FD553826 FD554426 FD773826 FD774426 FD727224 If your cabinet is not listed here, please contact your local QUAZITE ® representative for additional sizes and insert configurations. Information shown in catalog a partial listing. If pad or throat Information shown in catalog is aispartial listing. If pad or throat size desired is not listed, contact Quazite field sales office. size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 67 telecommunications cabinet pads TV1600 TV2400 TV2500 1......Determine Cabinet to be Installed 2..... Determine Pad Type 3......Determine Pad Dimensions 4......Determine Performance Requirements 5......Determine Installation Requirements To Select the Pad You Need for Your Application: Telecommunications Cabinet Pad Cross Reference Guide Erpel (EDC), cont. Cabinet Bolt Pattern New Pad No. Old Pad No. PL42420822B3T PL42420822B3T PL48460827A3T PL48460827A3T PL4242SA PL4242SA PL4846WX PL4846WX CL x 12 1/2” CL x 12 1/2” CL x 12 1/2” CL x 12 1/2” 26 1/2” x 13 1/2” 32 1/2” x 13 1/2” 26 1/2” x 13 1/2” 26 1/2” x 13 1/2” 32 1/2” x 13 1/2” 32 1/2” x 16 1/2” 32 1/2” x 16 1/2” 34 1/2” x 18 1/2” 40 1/2” x 18 1/2” 34 1/2” x 18 1/2” 40 1/2” x 18 1/2” PL42420808A3T PL42420808A3T PL42420808A3T PL42420808A3T PL42420822B3T PL42420822B3T PL42420822B3T PL42420822B3T PL42420822B3T PL42420822B3T PL42420822B3T PL42420822B3T PL42420822B3T PL42420822B3T PL42420822B3T PL4242WA PL4242WA PL4242WA PL4242WA PL4242SA PL4242SA PL4242SA PL4242SA PL4242SA PL4242SA PL4242SA PL4242SA PL4242SA PL4242SA PL4242SA 43” x 31” 69”, CL x 25” 45” x 31” 51” x 31” 67”, CL x 19” 43” x 21” PL48460735B3T PL76840735B4T PL54482308B4T PL72601032A4T PL76840735B4T PL48460735B3T PL4846HA PL8476HA PL5448CA PL6072AA PL8476HA PL4846HA telecommunications cabinet pads front and rear door FDR363624 FDR443624 FDR773826 FDR774426 32 1/2” x 20 1/2” 32 1/2” x 20 1/2” 34 1/2” x 22 1/2” 40 1/2” x 22 1/2” 1......Determine Cabinet to be Installed 2..... Determine Pad Type 3......Determine Pad Dimensions 4......Determine Performance Requirements 5......Determine Installation Requirements Flextronics Enclosure Systems (Chatham Technologies) Cabinet large single door LSD301815 LSD362015 LSD412516 LSD512516 LSD503017 LSD503617 LSD583017 LSD763017 LSD723617 LSD363624 LSD443624 LSD553826 LSD554426 LSD773826 LSD774426 Bolt Pattern New Pad No. Old Pad No. 15” x 15” 15” x 15” 21” x 21” 21” x 21” 15” x 25” 15” x 33” PL42420808A3T PL42420808A3T PL42420808A3T PL42420808A3T PL42420808A3T PL42420808A3T PL4242WA PL4242WA PL4242WA PL4242WA PL4242WA PL4242WA 20” x 25” 46” x 25” PL78600926B4T PL76840735B4T PL6078MA PL8476HA RACK MOUNT RM392420 RM462420 RM672430 RM672438 RM463026 RM553026 UCN UCN 100 UCN 200 QUAD door LQD484836 LQD587430 LQD605036 LQD605636 LQD727224 LQD774826 rACK MOUNT ERM392421 ERM462421 ERM463027 ERM553027 ERM672430 ERM672438 15” x 15” 15” x 15” 21” x 21” 21” x 21” 15” x 25” 15” x 33” PL42420808A3T PL42420808A3T PL42420808A3T PL42420808A3T PL42420808A3T PL42420808A3T PL4242WA PL4242WA PL4242WA PL4242WA PL4242WA PL4242WA 46 1/4” x 12” 58 1/4” x 12” PL78600926B4T PL78600926B4T PL6078MA PL6078MA tWO DOOR ETD666016 ETD727216 COMMUNICATIONS ENCLOSURES CE-1000 CE-2000 24 1/2” x 27 1/10”, PL78600926B4T 39” x 35 2/5” 53” x 27 1/10”, PL76840735B4T 67 1/2” x 35 2/5” PL6078MA PL8476HA Multilink Cabinet Bolt Pattern New Pad No. FNC 2000 11 3/4” x 23” PL42420822501 FNC 3000 23 3/16” x 29 1/8” PL54482308B4T FNC 3000 - 5016 12 1/8” x 24 3/16” PL42420822501 Old Pad No. PL4242ML PL5448CA PL4242ML Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 68 If your cabinet is not listed here, please contact your local QUAZITE ® representative for additional sizes and insert configurations. ® To Select the Pad You Need for Your Application: Telecommunications Cabinet Pad Selection Guide 1......Determine Type of Cabinet to be Installed 2......Determine Pad Type 3..... Determine Pad Dimensions 4..... Determine Performance Requirements 5......Determine Installation Requirements 3 Determine Pad Dimensions How much work space you need around the cabinet also will affect the dimensions of the pad. Determine how far the pad should extend beyond the cabinet to allow for adequate work space and cabinet entry and select the pad accordingly. The Telecommunications Cabinet Pad Cross Reference Guide in this section lists the appropriate QUAZITE® pads for the most common cabinets manufactured today. If you need assistance determining which pad has the appropriate throat size and insert locations to work with your cabinet, please contact your local QUAZITE® representative. 4 Determine Performance Requirements QUAZITE® pads are constructed of strong polymer concrete and reinforced with a heavy-weave fiberglass mat. Unlike fiberglass or plastic pads, QUAZITE®’s strength assures that the pad will support the weight of the equipment mounted to it without bending or cracking. QUAZITE® pads have been tested for structural integrity by applying a 1,000 lb. load to the surface distributed by a 5” x 7” steel plate. Each corner was tested separately by applying a 1,500 lb. load over the same plate positioned one inch from the edge. No damage occurred and deflection was less than 0.15”. QUAZITE® polymer concrete pads also resist UV rays, chemicals, and water absorption. Plastic and fiberglass pads can become brittle and eventually crack when exposed to the weather. The durability that QUAZITE® provides means lower maintenance and life cycle costs. Pad Performance Performance Criteria QUAZITE® Precast Polymer Concrete Pads Precast Concrete Pads Poured-in-Place Concrete Pads X X Thermoplastic / Fiberglass Pads Stable under loading during high temperatures (won’t flex or warp) X Stable under loading during cold temperatures (won’t crack) X X Not susceptible to damage caused by freeze/thaw cycles X X Resistant to corrosion caused by weathering, road chemicals, and equipment lubricants X X Provides long-term durability (fatigue or creep resistant) X X X Withstands impacts and other damage caused by lawn equipment X X X ® Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 69 telecommunications cabinet pads To ensure telephone cabinets will properly mount to the pad, the cabinet footprint must match the pad dimensions and insert locations. The pad also must have a throat opening that provides adequate space for cable and/or conduit to come through. To Select the Pad You Need for Your Application: Telecommunications Cabinet Pad Selection Guide 5 1......Determine Type of Cabinet to be Installed 2......Determine Pad Type 3......Determine Pad Dimensions 4......Determine Performance Requirements 5..... Determine Installation Requirements Determine Installation Requirements telecommunications cabinet pads Installing QUAZITE® pads is easy and cost effective because it requires no special equipment to set the pad. A backhoe is all that is necessary to lift the pad into place. QUAZITE® pads also save time during installation. Unlike poured-in-place pads that can take hours or days to form, pour, set and remove the forms, QUAZITE® pads can be installed in a matter of minutes and installation of electrical equipment can begin immediately after the pad is set. The optional SPLITT-PAD® design makes retrofit installations easy and eliminates the need to disconnect service during installation. Simply break away the old concrete or other material underneath the equipment cabinet and slip the SPLITT-PAD® underneath. Complete the installation by bolting the two-piece pad together at the throat. For more detailed instructions on how to install the SPLITT-PAD® and other QUAZITE® pads, see page 92. SPLITT-PAD® Pad Installation Installation Criteria QUAZITE® Precast Polymer Concrete Pads Precast Concrete Pads Poured-in-Place Concrete Pads Thermoplastic / Fiberglass Pads Easily installed in areas with limited accessibility X X Minimal planning and scheduling of crews required for installation X X No special equipment (such as a boom truck or crane) needed for installation X X Easily installed by no more than two crew members (light weight) X X Equipment and pad can be easily installed in the same day X X X Available as a two-piece pad so that service does not have to be disconnected when retrofitting X X X Flat surface allows cabinet to fit flush with the pad Pad Numbering System Weight P L - Lightweight mix P - Standard mix Style Size Throat Size Item L 4846 0817 A B - Box pad H - Electrical equipment pad J - Split electrical equipment pad K - Split telecommunications equipment pad L - Telecommunications equipment pad 8” x 17” 48” x 46” Dimensions run parallel to each other. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 70 A - 3/8-16 UNC inserts B - 1/2-13 UNC inserts C - 5/8-11 UNC inserts E - 5/8 thru hole F - Struts w/ 3/8” inserts G - Struts w/ 1/2” inserts H - Struts w/ 5/8” inserts Depth 3 3” thick Surface T S - Smooth (Indicates surface T - Skid resistant thickness if flat pad; indicates depth if box pad.) ® SPECIFICATIONS/DATA Telecommunications Cabinet Pads telecommunications cabinet pads ® Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 71 SPECIFICATIONS/DATA Telecommunications Cabinet Pads telecommunications cabinet pads Refer to Telecommunications Cabinet Pad Cross Reference Guide on pages 65 - 67. NEW OLD WEIGHT PART NO. PART NO. # A B C D E F PL42420822500 PL4242ML 136 G H 41 7/16” 41 7/16” 8 9/16” 22 1/16” 3 1/4” 16 7/16” 9 11/16” 11 3/4” J INSERTS 23” (12) 1/2-13 UNC 18 5/8” 27 13/16” 29 1/8” PL48460817A3T PL4846YA 139 PL48460827500 PL4846WA 172 47 1/2” 45 1/2” 8 9/16” 17 13/16” 3 1/4” 14 11/16” 13 13/16” 8 1/2” 47” 45” 8 9/16” 27 1/16” 3 1/4” 14 1/2” 10” 8 1/2” 23 3/16” 21 5/8” (4) 3/8-16 UNC 30 7/8” (6) 3/8-16 UNC See sales drawing PL54483408A4T PL5448WA 213 47 1/4” 53 1/4” 8 3/4” 34 1/8” 4” 14 3/8” 9 9/16” C-LINE 13” 36 1/2” 13” 37 7/8” 8 1/2” 37 7/8” 17 3/8” 10” 16” PL60420720B3T PL6042MM 13” 24” 13” 38 1/2” PL60420925500 PL6042MB 240 42” 6” 30” 10” 30 3/4” 12 1/4” 6” See sales drawing 189 57 1/2” 39 1/2” 7 9/16” 20 9/16” 3 1/4” 26 3/16” 10 3/4” PL60420925B3T PL6042MC 192 60” 9 1/8” 25 5/8” 3 5/16” 24 3/16” 6 15/16” 57 7/16” 39 7/16” 9 5/16” 25 15/16” 3 1/4” 24 1/16” 6 3/4” PL57600926B4T PL6057MA 362 57 1/16” 60 1/16” 9 11/16” 26 3/16” 4” 2 3/16” 16 15/16” 6” 30” 10” 30 3/4” 30” 6” 30 3/4” 10” 46 3/4” 51 3/4” 17” 52” 10” PL72640935B4T PL6472AA 473 72” 64” 9 11/16” 35 11/16” 4” 31 1/8” 14 1/8” (14) 3/8-16 UNC (12) 1/2-13 UNC (16) 3/8-16 UNC (8) 1/2-13 UNC (4) 1/2-13 UNC 21 5/16” (2) 1/2-13 UNC (4) 1/2-13 UNC C-LINE 23 13/16” (1) 1/2-13 UNC 13” 59 3/8” (4) 1/2-13 UNC 21 1/2” 41 1/2” 25 1/4” 34 1/2” 30 3/4” 46 3/4” (2) 1/2-13 UNC 35 5/16” 51 3/4” 19 11/16” C-LINE (1) 1/2-13 UNC PL76840735B4T PL8476HA 616 76” 84” 7 3/4” 35 7/8” 4” 34 1/4” 24 1/16” 33 3/4” 10” 37 7/8” 6” 37 7/8” 11” 59 3/8” 13” Note: (16) 1/2-13 UNC Individual detail drawings are available upon request. Additional sizes are available to meet your specific requirements. Contact your local QUAZITE® representative for more information. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 72 ® SPECIFICATIONS/DATA Cell Site Enclosure DIMENSION A DIMENSION B Hub Cabinet PG4848Z511 19” (483 mm) 18 1/8” (460 mm) CSC PG4848Z505 10” (254 mm) 18 1/4” (464 mm) CFL Dimensions & weights in parentheses are metric equivalent. QUAZITE® cell site enclosures allow cellular providers easy access to their cable lines and provide plenty of room for the addition of new lines. Sixteen 4” terminators enable providers to easily add new feeder cables to existing sites. The terminators also reduce the risk of disturbing existing service when adding new cables because installers can clearly see where other cables are entering the box. QUAZITE® cell site enclosures also make equipment changes and upgrades easy and cost effective. Poured-in-place pads must be completely replaced if changes and upgrades became necessary, but QUAZITE® cell site enclosures feature replaceable covers and an open area inside the enclosure. As a result, new cable lines can easily be added without replacing the pad. Also, providers only need to replace the covers if cabinets with new bolt patterns are installed. ® Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 73 telecommunications cabinet pads BOX ASSEMBLY NO. To Select the Traffic Signal Cabinet Base You Need for Your Application: 1..... Determine Type of Cabinet 2..... Determine Work Pad Requirements 3......Determine Performance Requirements 4......Determine Installation Requirements Traffic Signal Cabinet Base Selection Guide Using This Selection Guide Follow the steps outlined in this guide to select the appropriate traffic signal cabinet base for your application. For more information or for answers to any questions you might have, call your local QUAZITE® representative. Detailed product drawings are included in this section and also can be accessed from our website: traNSPORTATION INDUSTRY products www.quazite.com 1 Determine Type of Cabinet QUAZITE® offers a variety of traffic signal cabinet bases that work with every NEMA and 170E cabinet manufactured today. The footprint of the cabinet will determine which base to install. Please see the Traffic Signal Cabinet Base Cross Reference Guide on pages 75 - 76 to choose the proper base for your application. If your cabinet is not listed, please feel free to contact your local QUAZITE® representative. Throat sizes and insert locations can be tailored to meet your requirements. 2 Determine Work Pad Requirements Many Departments of Transportation choose QUAZITE® traffic signal cabinet bases when they have projects requiring new and retrofit installations of traffic control cabinets. QUAZITE® traffic signal cabinet bases are less expensive than concrete to install, can be quickly installed by employees, can be relocated and can reduce potential injury and/or liability if struck by a vehicle. In this particular application, the DOT had previously poured concrete in place at an approximate cost of $1,000 for each traffic signal foundation. The installation process using concrete could take up to a week or more depending on weather and involved having to schedule around other work crews. The cost of the QUAZITE® base was $500 (1/2 the cost of the alternative method) and installation time was reduced to one-half day. Quazite offers work pads to accompany all of the traffic signal cabinet bases. If the cabinet is to be installed on a surface other than a sidewalk, a work pad may be necessary to provide stable, dry footing. An alternative option to using a flat work pad in front of the traffic signal cabinet base is to use an enclosure instead. An enclosure serves as a splice box and the work pad also provides a skid resistant walking surface. Quazite offers a wide variety of enclosure sizes and depths to choose from. Your local QUAZITE® representative is available to assist you in selecting the appropriate enclosure and options to suit your application. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 74 ® To Select the Traffic Signal Cabinet Base You Need for Your Application: 1..... Determine Type of Cabinet 2......Determine Work Pad Requirements 3......Determine Performance Requirements 4......Determine Installation Requirements Traffic Signal Cabinet Base Cross Reference Guide NEMA Cabinets Type Bolt Pattern Old Part. No. PB24360612B18 PB40440608B15 PB40440608B24 PB40580616B24 PB40440608B15 PB40440608B24 PB40580616B24 PB40440608B15 PB40440608B24 PB40580616B24 PB40440608B15 PB40440608B24 PB40580616B24 PB40440608B15 PB40440608B24 PB40580616B24 PB40440608B15 PB40440608B24 PB40580616B24 PB2436BA18 PB4044BA15 PB4044BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 170 Controllers Type Bolt Pattern 330 17” x 12 1/2” 332 25” x 15” 334 25” x 15” 336 15” x 6” 336 (A & S) 15” x 6” New Part. No. Old Part. No. PB24360612B18 PB40440608B15 PB40440608B24 PB40580616B24 PB40440608B15 PB40440608B24 PB40580616B24 PB25251212B24 PB25251212B24 PB2436BA18 PB4044BA15 PB4044BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB2525BA24 PB2525BA24 Safetran #170 Type Bolt Pattern New Part. No. Old Part. No. 334C 15” x 6” PB25251212B24 PB2525BA24 Signal Control Type Bolt Pattern New Part. No. Old Part. No. 336/332 15” x 6” PB25251212B24 PB2525BA24 Southern Cabinets Type Bolt Pattern IV 26 1/2” x 13 1/2” V 30” x 18” V-44 40 3/4” x 18 1/2” VI 30” x 18” 332 25” x 15” 25” x 15” 336S 15” x 15” 336 15” x 15” ® New Part. No. PB24360612B18 PB40580616B24 PB40440608B15 PB40440608B24 PB40580616B24 PB40580616B24 PB25251212B24 PB40580616B24 PB25251212B24 PB25251212B24 Old Part. No. PB2436BA18 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4058BA24 PB2525BA24 PB4058BA24 PB2525BA24 PB2525BA24 Flextronics Enclosure Systems (Chatham Technologies) Cabinet Part No. NEMA/ New 170 Ref. Part No. Old Part No. Double DD363213 — PB40440608B15 Door PB40440608B24 DD483615 — PB40440608B15 PB40440608B24 DD604415 — PB40580616B24 DD724818 — PB40580616B24 DD604830 — PB40580616B24 Front & FR363624 — PB40440608B15 Rear PB40440608B24 Door FR773826 P-38, R-38 PB40580616B24 FR774426 R or P PB40440608B15 PB40440608B24 PB40580616B24 Rack RM392420 336 PB25251212B24 Mount RM462420 336 PB25251212B24 RM672438 — PB40440608B15 PB40440608B24 RM463026 — PB40440608B15 PB40440608B24 RM553026 — PB40440608B15 PB40440608B24 Pedestal PE401615 — PB40440608B15 PB40440608B24 Large LS301815 2B PB24360612B18 Single LS362015 3B PB24360612B18 Door LS412516 G PB24360612B18 LS503017 M PB24360612B18 LS583017 MSX PB24360612B18 LS763017 MXX PB24360612B18 LS503617 M36 PB40440608B15 PB40440608B24 LS723618 — PB40440608B15 PB40440608B24 LS363624 — PB40440608B15 PB40440608B24 LS443624 — PB40440608B15 PB40440608B24 LS553826 P-38 PB40580616B24 LS773826 R-38 PB40580616B24 LS554426 P-44 PB40440608B15 PB40440608B24 PB40580616B24 LS774426 R-44 PB40440608B15 PB40440608B24 PB40580616B24 Quad QD774826 — PB40580616B24 Door QD484836 — PB40580616B24 QD605036 — PB40580616B24 QD605636 — PB40580616B24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4058BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB2525BA24 PB2525BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB2436BA18 PB2436BA18 PB2436BA18 PB2436BA18 PB2436BA18 PB2436BA18 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4058BA24 PB4058BA24 PB4058BA24 PB4058BA24 If your cabinet is not listed here, please contact your local QUAZITE® representative for additional sizes and insert configurations. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 75 traNSPORTATION INDUSTRY products M CL x 12 P 40 3/4” x 18 1/2” P-38 34 1/2” x 18 1/2” P-44 40 3/4” x 18 1/2” R 40 3/4” x 18 1/2” R-38 34 1/2” x 18 1/2” R-44 40 3/4” x 18 1/2” New Part. No. To Select the Traffic Signal Cabinet Base You Need for Your Application: 1..... Determine Type of Cabinet 2......Determine Work Pad Requirements 3......Determine Performance Requirements 4......Determine Installation Requirements Traffic Signal Cabinet Base Cross Reference Guide Erpel (EDC) traNSPORTATION INDUSTRY products Cabinet Part No. NEMA/ New 170 Ref. Part No. Double DBL363213 — PB40440608B15 Door PB40440608B24 DBL483615 — PB40440608B15 PB40440608B24 DBL604415 — PB40580616B24 DBL724818 — PB40580616B24 DBL724824 — PB40580616B24 DD604830 — PB40580616B24 Flush FD503119 — PB40440608B15 Door PB40440608B24 FD553826 — PB40440608B15 PB40440608B24 FD773826 — PB40440608B15 PB40440608B24 FD554426 — PB40580616B24 FD774426 — PB40580616B24 Front & FDR363624 — PB40440608B15 Rear PB40440608B24 Door FDR443624 — PB40440608B15 PB40440608B24 FDR773826 — PB40440608B15 PB40440608B24 FDR774426 — PB40580616B24 Quad LQD774826 — PB40580616B24 Door LQD484836 — PB40580616B24 LQD605036 — PB40580616B24 LQD605636 — PB40580616B24 Pedestal TPE401608 — PB24360612B18 Enclosure TPE401615 — PB25251212B24 Large LSD301815 2B PB24360612B18 Single LSD362015 3B PB24360612B18 Door LSD412516 G PB24360612B18 LSD512516 K PB24360612B18 LSD503017 M PB24360612B18 LSD583017 MSX PB24360612B18 LSD763017 MXX PB24360612B18 LSD503617 M36 PB40440608B15 PB40440608B24 LSD723617 — PB40440608B15 PB40440608B24 LSD363624 — PB40440608B15 PB40440608B24 LSD443624 — PB40440608B15 PB40440608B24 LSD553826 P-38 PB40580616B24 LSD773826 R-38 PB40580616B24 LSD554426 P-44, R-44 PB40440608B15 PB40440608B24 LSD774426 R-44 PB40440608B15 PB40440608B24 Rack ERM392421 336 PB25251212B24 Mount ERM462421 336 PB25251212B24 ERM463027 — PB40440608B15 PB40440608B24 ERM553027 — PB40440608B15 PB40440608B24 ERM672430 332 PB40440608B15 PB40440608B24 332 PB40580616B24 ERM672438 — PB40440608B15 PB40440608B24 Old Part No. PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4058BA24 PB4058BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4058BA24 PB4058BA24 PB4058BA24 PB4058BA24 PB2436BA18 PB2525BA18 PB2436BA18 PB2436BA18 PB2436BA18 PB2436BA18 PB2436BA18 PB2436BA18 PB2436BA18 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4058BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB2525BA24 PB2525BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4044BA15 PB4044BA24 PB4058BA24 PB4044BA15 PB4044BA24 Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 76 If your cabinet is not listed here, please contact your local QUAZITE® representative for additional sizes and insert configurations. ® To Select the Traffic Signal Cabinet Base You Need for Your Application: 1......Determine Type of Cabinet 2......Determine Work Pad Requirements 3..... Determine Performance Requirements 4......Determine Installation Requirements Traffic Signal Cabinet Base Selection Guide 3 Determine Performance Requirements QUAZITE® traffic signal cabinet bases are constructed of strong polymer concrete and reinforced with a heavy-weave fiberglass. Unlike concrete bases, polymer concrete bases are frangible and will break away when subjected to severe impact. This feature helps reduce the risk of serious injury or fatalities resulting from these incidents. QUAZITE® polymer concrete traffic signal cabinet bases also resist UV rays, chemicals and water absorption. Concrete bases are susceptible to damage caused by freeze/thaw cycles. Thermoplastic fiberglass bases can become brittle and eventually crack when exposed to the weather. The durability that QUAZITE® provides means lower maintenance and life cycle costs. Traffic Signal Cabinet Base Performance Precast Concrete Bases Poured-in-Place Concrete Bases Thermoplastic / Fiberglass Bases Aluminum and Steel Bases Stable under loading during high temperatures (won’t flex or warp) X X Stable under loading during cold temperatures (won’t crack) X X Not susceptible to damage caused by freeze/thaw cycles X X X X X Resistant to corrosion caused by weathering, road chemicals and equipment lubricants X X Provides long-term durability (fatigue or creep resistant) X Frangible base will break away when cabinet is struck by a vehicle X ® X X X X Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 77 traNSPORTATION INDUSTRY products QUAZITE® Precast Polymer Performance Criteria Concrete Bases To Select the Traffic Signal Cabinet Base You Need for Your Application: Traffic Signal Cabinet Base Selection Guide 1......Determine Type of Cabinet 2......Determine Work Pad Requirements 3......Determine Performance Requirements 4..... Determine Installation Requirements 4 Determine Installation Requirements Installing QUAZITE® traffic signal cabinet bases is easy and cost effective because it requires no special equipment to set the base. A backhoe is all that is necessary to lift the base in place. QUAZITE® traffic signal cabinet bases also save time during installation. Unlike poured-in-place bases that take days to form, pour, set and remove the forms, QUAZITE® traffic signal cabinet bases can be installed quickly, allowing the cabinet and equipment installation to begin immediately after setting the base. For detailed instructions on how to install QUAZITE® traffic signal cabinet bases, see page 93. traNSPORTATION INDUSTRY products Traffic Signal Cabinet Base Installation QUAZITE® Precast Polymer Installation Criteria Concrete Bases Precast Concrete Bases Poured-in-Place Concrete Bases Thermoplastic / Fiberglass Bases Aluminum and Steel Bases Easily installed in areas with limited accessibility X X X Minimal planning and scheduling of crews required for installation X X X No special equipment (such as a boom truck or crane) needed for installation X X X Easily installed by no more than two crew members (light weight) X X X Cabinet and base can be easily installed in the same day X X X X Pad Numbering System Weight P L - Lightweight mix P - Standard mix Style Size Throat Size Item L 48 46 0817 A B - Box pad H - Electrical equipment pad J - Split electrical equipment pad K - Split telecommunications equipment pad L - Telecommunications equipment pad 8” x 17” 48” x 46” Dimensions run parallel to each other. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 78 A - 3/8-16 UNC inserts B - 1/2-13 UNC inserts C - 5/8-11 UNC inserts E - 5/8 thru hole F - Struts w/ 3/8” inserts G - Struts w/ 1/2” inserts H - Struts w/ 5/8” inserts Depth 3 3” thick Surface T S - Smooth (Indicates surface T - Skid resistant thickness if flat pad; indicates depth if box pad.) ® SPECIFICATIONS/DATA Traffic Signal Cabinet Bases traNSPORTATION INDUSTRY products Dimensions and weights in parentheses are metric equivalent. ® Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 79 SPECIFICATIONS/DATA Traffic Signal Cabinet Bases NEW OLD WEIGHT DIM. DIM. DIM. PART NO. PART NO. # A B C PB40440608B15 PB4044BA15 281 (127.0 kg) 6” (152 mm) 8” (203 mm) 15” (381 mm) PB40440608B24 PB4044BA24 378 (171.0 kg) 6” (152 mm) 8” (203 mm) 24” (610 mm) PB40440928B24 PB4044B503 385 (174.6 kg) 9” (229 mm) 28” (711 mm) 24” (610 mm) PB40441218B24 PB4044B501 366 (166 kg) 12” (305 mm) 18” (457 mm) 24” (610 mm) traNSPORTATION INDUSTRY products Refer to Traffic Signal Cabinet Base Cross Reference Guide on pages 75 - 76. NEW PART NO. OLD PART NO. WEIGHT # DIM. A DIM. B PB40580616B24 PB4058BA24 450 (204.1 kg) 6” (152 mm) 16” (406 mm) PB40581224B24 PB4058B502 435 (197.3 kg) 12” (305 mm) 24” (610 mm) PB40581024B24 PB4058B504 440 (199.6 kg) 10” (254 mm) 24” (610 mm) Dimensions and weights in parentheses are metric equivalent. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 80 ® SPECIFICATIONS/DATA Work Pad traNSPORTATION INDUSTRY products PART NO. OLD PART NO. WEIGHT # DIMENSION A DIMENSION B PH242500002T PH2425AA 70 (30.8 kg) 24” (610 mm) 25” (635 mm) PH243600002T PH2436AA 95 (43.1 kg) 24” (610 mm) 36” (914 mm) PH244400002T PH2444AA 120 (54.4 kg) 24” (610 mm) 44” (1118 mm) PH245800002T PH2458AA 160 (72.6 kg) 24” (610 mm) 58” (1473 mm) Dimensions & weights in parentheses are metric equivalent. ® Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 81 SPECIFICATIONS/DATA traNSPORTATION INDUSTRY products Median Barrier Enclosure Cover (Blank unless logo is specified) DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER W/4 Bolts PC0516CA00 6 (2.7 kg) 8,000 / 12,000 8 W/2 Bolts PC0516C500 6 (2.7 kg) 8,000 / 12,000 8 Box DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER Closed Bottom PC0516BA12 25 (11 kg) 15,000 / 22,500 15 Closed Bottom PC0516B500 25 (11 kg) 15,000 / 22,500 15 Dimensions and weights in parentheses are metric equivalent. Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 82 ® SPECIFICATIONS/DATA Jersey Style Median Barrier Enclosure traNSPORTATION INDUSTRY products Cover (Blank unless logo is specified) DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # ANSI TIER W/4 Bolts PC1012CA00 8 (3.6 kg) 8,000 / 12,000 8 W/2 Bolts PC1012C500 8 (3.6 kg) 8,000 / 12,000 8 Box DESCRIPTION PART NO. WEIGHT # DESIGN/TEST LOAD # Solid Bottom PC1012BA15 23 (10.4 kg) 15,000 / 22,500 ANSI TIER 15 Solid Bottom PC1012B500 23 (10.4 kg) 15,000 / 22,500 15 Dimensions and weights in parentheses are metric equivalent. ® Information shown in catalog is a partial listing. If pad or throat size desired is not listed, contact Quazite field sales office. SEPTEMBER 2007 83 “ANSI TIER” SELECTION AND PLACEMENT IN NON-DELIBERATE VEHICULAR TRAFFIC APPLICATIONS The enclosures shown in these sketches have been color coded to indicate the proper Tier level required for the application. Green = Pedestrian/Tier 5 Magenta = Tier 8 Blue = Tier 15 RESIDENTIAL (NON-DELIBERATE TRAFFIC) Enclosures can be placed in grassy areas or sidewalks. They may also be placed in areas next to the structures or poles where it is unlikely a vehicle will run over the enclosure. Enclosures should not be placed in the street or driveway where deliberate traffic is anticipated. TRASH RECEPTACLE APPLICATION installation (NON-DELIBERATE TRAFFIC) In an area where a trash receptacle is placed, the enclosure should be placed away from the concrete that the receptacle is set on so that the receptacle will not be placed on the enclosure or the wheels of the truck will not roll over the enclosure. Even though the traffic expected on the concrete apron or in front of the receptacle is occasional, it is deliberate because the traffic is both intentional and heavy in nature. DUAL LANE ALLEY (NON-DELIBERATE TRAFFIC) In a single lane alleyway (at right), the enclosure should be placed in the center of the alleyway. The placement minimizes the possibility of the enclosure being run over. In a dual lane alleyway, the enclosure should be placed as close to the building as possible. Most of the time, two vehicles will not be in the alleyway at the same time, so the chances of the enclosure getting run over will be minimal. Knowledge of the location and expected traffic patterns should be used to determine if traffic would be deliberate or nondeliberate as defined previously. ® SEPTEMBER 2007 84 “ANSI TIER” SELECTION AND PLACEMENT IN NON-DELIBERATE VEHICULAR TRAFFIC APPLICATIONS PARKING LOTS (NON-DELIBERATE TRAFFIC) Enclosure applications: • In the front center of a parking space with the enclosure placed so that the tires of the vehicle will straddle the enclosure. • In the grassy area where the parking lot ends. • Placed along side and close to the lighting pole. • Placed between the parking curbs where the possibility of running over the enclosure is remote. This enclosure could be placed anywhere between the parking curbs. • Along the building but not in front of a door or pick up area where vehicular traffic would be expected. DIVIDED HIGHWAY (NON-DELIBERATE TRAFFIC) On a divided highway, the enclosure should be placed in any area that is not paved and where deliberate traffic is not expected. They can be placed in the grassy median or off the shoulder of the highway. SIDEWAY & GRASSY AREA (NON-DELIBERATE TRAFFIC) An enclosure can be placed in any grassy area and in most sidewalks. However, an enclosure should not be placed in a sidewalk where a driveway crosses over the sidewalk. ® SEPTEMBER 2007 85 installation NOTE: The paved shoulder of the highway is normally considered a deliberate traffic location because it may be used as a breakdown lane or may be used as a lane in heavy traffic periods or in times of construction. Therefore, an enclosure should never be placed in the paved shoulder of a road or in the road itself. The enclosure should be placed off the shoulder, in the grassy areas. Standard Small Enclosure Installation Installation Guidelines for Enclosures Sized 17” x 30” and Smaller: 1. Prepare the Excavation 1.01 Excavate approximately 6 inches deeper than depth of the enclosure. 1.02 Add 6 inches of gravel or crushed rock for drainage. 2. Place Enclosure in Hole 2.01 Top of enclosure should be at grade level. 3. Fill and Compact Soil Excavate 6 inches deeper than the depth of the enclosure and add 6 to 8 inches of gravel or crushed rock (1.02). 3.01 Fill to grade level with cover in enclosure. 4. Grade Adjustment 4.01 If grade level is raised later, a straight sided enclosure can be pulled up and bricked at the bottom on one or four sides to conform to the landscape. installation The top of the enclosure should be level with the grade (2.01). Make sure the cover is on when filling around the enclosure (3.01). SEPTEMBER 2007 86 ® Hole Cutting Instructions Methods for Cutting Holes in QUAZITE® Enclosures: Masonry Hole Saw 1. Drill a 7/8” pilot hole with a carbide tipped masonry drill. 2. Drill hole using a diamond tipped masonry hole saw. • This is the preferred method from engineering. • Estimated drilling time is 1 - 1.5 minutes. Knockout Punch Driver 1. Set up the punch 1.01 Slide the die over the pull rod. 1.02 Insert pull rod into pilot hole. 1.03 Thread the punch onto the pull rod. 1. installation 2. Punch hole and remove 2.01 Operate hand pump until the punch penetrates the surface. 2.02 Open pump release valve. 2.03 Remove the slug. NOTE: 2. UL Listed enclosures with holes drilled in the field may qualify for UL Listing as long as the holes do not exceed more than 25% of the area of each sidewall and as long as the holes do not cut into a structural reinfocing rib, corner, or box lip. Contact the factory if there is any question. ® SEPTEMBER 2007 87 EZ-Nut and Self-Aligning Nut Cleaning & Replacement Instructions Quazite has redesigned the EZ-Nut assembly (Style “B”) to provide a 40% greater drainage opening area and enable quicker and easier nut replacement. This Style “B” design will be included in new production, but existing inventories may have the older Style “A” EZ-Nut assembly. These instructions are provided in the event it is necessary to replace an existing nut. *To determine which EZ-Nut design is in any box, insert a screwdriver into the drainage opening and pull upward. If the door does not pop open, the Style “A” EZ-Nut is in the box. Follow the instructions for the Style “A” design. If the door pops open, follow the instructions for the Style “B” EZ-Nut design. Style “B” EZ-Nut replacement procedure* 1. Locate the drainage opening in the area containing the insert. Insert a screwdriver into the opening at approximately the angle shown in Figure 1. 2. After inserting the screwdriver into the drainage opening, pull upward on the handle of the screwdriver in order to pry open the door of the insert as shown in Figure 2. 3. If necessary, remove any remaining debris from the opening. After the opening is clear, remove existing nut and replace with a nut of the required size. Style “A” EZ-Nut replacement procedure* installation 1. Measure 13/16” down from bearing ledge of the enclosure. Using a screwdriver and hammer, punch a hole into the cavity of the insert. Clear excess material out of the opening. 2. Insert a screwdriver into the top opening and push the 3/18-16 UNC square nut out of the opening just created. Replace with a new 3/8-16 UNC square nut and plug the cavity in the sidewall if necessary. EZ-Nut Cleanout Procedure 1. Make certain drain hole is clear. If it is not, scrape off material with a flat edge and remove any visible obstruction(s). The drain hole is located approximately 2” below the bearing ledge. 2. Insert flat head screw driver into insert. Scrape dirt off of threads and clean out any excess dirt. 3. (Optional) Spray WD-40® or equivalent lubricant into insert to lubricate the threads and help loosen any remaining debris. 4. Replace cover and secure bolts into insert. Self-Aligning Nut Replacement: 1. Remove screws using a phillips screwdriver. Then remove the retainer clip. 2. Remove 1/2-13 UNC square nut and replace it with a new 1/213 UNC square nut. 3. Replace the retainer clip and screws. ® SEPTEMBER 2007 88 Standard Large Enclosure Installation Installation Guidelines for Enclosures Sized 24” x 36” and Larger: 1. Select an appropriate site or location for an underground enclosure 1.01 Utility easements 1.02 Streets 1.03 Parking lots 1.04 Parking lot entrances 1.05 Shipping & delivery docks 1.06 Waste removal (dumpsters) 2. Place conduit or water pipes 2.01 Trenching or plowing of conduit 2.02 Boring under road crossings & railroads 2.03 Mark depth of conduit (marker tape) Attach nylon straps or chains to the lifting bolts (4.02). 3. Excavate enclosure hole 3.01 Make hole 1-2’ longer and wider than the box and 6”- 8” deeper than the enclosure (add a rodent barrier if called for). ® installation 4. Prepare the enclosure for placement 4.01 Unpalletize the enclosure. 4.02 Place nylon straps or chains around the lifting bolts and secure to the backhoe bucket. The angle between the strap and the enclosure should not be less than 45 degrees. 4.03 Lift the enclosure and place it into the hole. 4.04 Place gravel in the enclosure and around the side if necessary. 4.05 Lift the enclosure to the proper elevation allowing the gravel to run out under the enclosure. 4.06 Check the elevation of the enclosure with a level and range pole. 4.07 Make the necessary elevation adjustments with the bucket and recheck the elevation. 4.08 Once the enclosure is set to the proper elevation, remove the lifting bolts, reinstall the covers and back fill. 4.09 If 95% compaction is required, internal bracing should be used on all manufacturer’s enclosures to prevent deflection and premature failure. Lift and position enclosure with backhoe (4.03). Place gravel in the enclosure and around the side. Lift enclosure to let gravel run underneath (4.04, 4.05). SEPTEMBER 2007 89 Internal Bracing Installation Installation Guidelines for Internal Bracing: Internal bracing may be warranted for any manufacturer’s underground enclosure. If 95% compaction is required or if heavy vehicles are going to be present during construction and/or throughout the life of the enclosure, internal bracing during backfilling operations will ensure minimal box sidewall deflections. This installation practice applies to enclosures made from any material to maintain the original sidewall geometry. Supports should be 2 x 4s or similar material sized to hold at mid-depth. installation 30 x 48 30 x 60 36 x 60 36 x 72 48 x 72 48 x 96 36 x 36 48 x 48 ® SEPTEMBER 2007 90 Concrete Collar Applications Concrete collars may be desired for installations in driveways, parking lots and off-roadway applications where subject to occasional non-deliberate traffic. This applies to boxes made from any material to provide added protection for the top lip. This is not necessary in grassy areas or areas subject to pedestrian traffic. Notes: 1. Concrete encasement to be 3,000 psi minimum. 2. Concrete encasement collar dimension, D, to be equal to design pavement depth. installation 3. Pavement and subgrade to be as shown on the engineering plans. ® SEPTEMBER 2007 91 Telecommunications Cabinet Pad Installation Installation Instructions 1. General 1.01 This section covers the description, installation and use of support pads for cross connect cabinets and other pedestal type cabinets. 1.02 The foundation base is designed for use with most cabinets now being used in the field. 2. Description and Use 2.01 The foundation pad is constructed of polymer concrete and reinforced with a heavy-weave fiberglass. All pads have a non-skid surface. 2.02 Various types and sizes of pads are available for use depending on the size of the cabinet to be installed. 2.03 3/8” or 1/2” inserts (anchors) or struts are molded into the pad and must align with the base of the cabinet base lugs, or support leg sets. installation 3. Installation 3.01 The following installation procedure is the same for all sizes of foundation pads. 3.02 Determine cable/conduit entry position. 3.03 Dig recess for pad so that top surface of pad will be level with surrounding area. 3.04 Level dirt around cable opening. 3.05 Level and tamp down dirt in the area to be occupied by the foundation pad. 3.06 Backfill and tamp in trench area leading to cable opening. 3.07 Place pad in prepared, level area with opening in pad (throat) directly over cable entry position. 3.08 Remove yellow plastic protective covers from inserts by turning counterclockwise. Discard. 3.09 Attach cabinet to the foundation pad with bolts, brackets, and/or lugs provided by cabinet manufacturer. 3.10 Backfill and tamp earth around pad so it is level with surrounding landscape. ® SEPTEMBER 2007 92 Traffic Signal Cabinet Base Installation Installation Instructions 1. General 1.01 This section covers the description, installation and use of traffic signal cabinet bases for traffic signal cabinets. 1.02 The foundation base is designed for most cabinets now being used in the field. 2. Description and Use 2.01 The foundation base is constructed of polymer concrete and reinforced by a heavy-weave fiberglass mat. 2.02 The types and sizes of the bases vary depending on the size of the cabinet to be installed. 2.03 Inserts (1/2” anchors) are molded into the base and must align with the cabinet footprint. 2.04 Base is resistant to most chemicals. 3. Installation 3.01 The following installation procedure is the same for all sizes of foundation pads. 3.02 Determine cable/conduit entry position. 3.03 Excavate to the proper depth for traffic cabinet signal base. (The base should extend no more than 50% above grade level.) Excavate the site to the proper depth as determined by the final grade. The work pad may be installed directly on undisturbed soil. (If the soil compaction is substandard, or if you wish to provide drainage, you need to lower the excavation 4” to 6” to accommodate pea gravel.) installation 3.04 3.05 Install conduit, 90o bends, to extend at least 2” above final grade of the base. 3.06 Compact the soil or pea gravel base. 3.07 Install the traffic signal cabinet base. When lowering the base in place, be sure the conduit is straight in line with the opening on the top surface of the base. After setting the base, check for alignment and plumb. 3.08 Backfill evenly around the base to maintain alignment and plumb. Tamp backfill after each 4” fill. Fill 1” to 2” above grade and tamp to grade. 3.09 Set the cabinet. ® SEPTEMBER 2007 93 Electrical Equipment Pad Installation Installation Instructions 1. General 1.01 This section covers the description, installation and use of support pads for transformers and switchgear. 1.02 The foundation base is designed for use with most transformers and switchgear now being used in the field. 2. Description and Use 2.01 The foundation pad is constructed of polymer concrete and reinforced with a heavy-weave fiberglass mat. 2.02 Various types and sizes of pads are available for use depending on the size of the equipment to be installed. 2.03 Inserts (3/8” or 1/2” anchors) or struts are molded into the pad and must align with the base of the equipment base lugs, or support leg sets. 3. Installation 3.01 The following installation procedure is the same for all sizes of foundation pads. installation 3.02 Determine cable/conduit entry position. 3.03 Dig recess for pad so that top surface of pad will be level with surrounding area. 3.04 Level dirt around cable opening. 3.05 Level and tamp down dirt in the area to be occupied by the foundation pad. 3.06 Backfill and tamp in trench area leading to cable opening. 3.07 Place pad in prepared, level area with opening in pad (throat) directly over cable entry position. 3.08 Attach equipment to the foundation pad with bolts, brackets, and/or lugs provided by equipment manufacturer. 3.09 Backfill and tamp earth around pad so it is level with surrounding landscape. ® SEPTEMBER 2007 94 Switchgear Box Pad Installation Installation Instructions 1. General 1.01 This section covers the description, installation and use of box pads for switchgear. 1.02 The foundation base is designed for use with most switchgear now being used in the field. 2. Description and Use 2.01 The foundation box pad is constructed of polymer concrete and reinforced with a heavy-weave fiberglass mat. 2.02 Various types and sizes of pads are available for use depending on the size of the equipment to be installed. 2.03 3/8” or 1/2” inserts (anchors) or struts are molded into the pad and must align with the base of the cabinet base lugs, or support leg sets. 3. Installation 3.01 The following installation procedure is the same for all sizes of foundation box pads. 3.02 Determine cable/conduit entry position. 3.03 Excavate hole for the box pad. Make hole 1’ - 2’ longer and wider and approximately 6” deeper than the box pad. 3.04 Put bolts into lifting inserts on sides of the box pad (4 bolts are shipped with the box pad). 3.05 Attach lifting chain or straps to bolts. 3.06 Lift and position box pad into hole using a backhoe. Check plan for proper orientation of box pad. 3.07 Place gravel in the box pad to a depth of approximately 6” to 8”. 3.08 Lift box pad to proper elevation, allowing gravel to run out under the box pad. 3.09 Check the elevation of the box pad. 3.10 Make necessary elevation adjustments with the bucket and recheck the elevation. 3.11 Remove the bolts once the box pad is set to proper elevation. installation ® SEPTEMBER 2007 95 Corporate Divisions Hubbell Lenoir City, Inc. - Lenoir City, Tennessee Hubbell Lenoir City, Inc. - San Jose, California HUBBELL - LENOIR CITY, INC. (Lenoir City, Tennessee; San Jose, California) Hubbell Lenoir City, with manufacturing plants in Lenoir City, Tennessee and San Jose, California, is the nation’s largest precaster of polymer concrete products. Polymer concrete, which uses polymer resin instead of Portland Cement, is a strong, lightweight, highly impermeable material. Though both manufacturing plants produce precast polymer concrete products, the plants differ somewhat from each other. The 75,000 square foot San Jose location is the older of the two. “It’s really the cornerstone of our business,” explains John Downing, Vice President and General Manager of Hubbell Lenoir City. In operation since the early 1970s, this plant boasts many employees with 15+ years of experience. The San Jose plant manufactures all products in the QUAZITE® utility enclosure and POLYCAST® drain system product lines. company information The 78,000 square foot Lenoir City facility was built in 1987 to replace smaller plants operating in Houston, Norfolk and Detroit. Downing says an East Tennessee site was chosen for several reasons: the availability of motor freight (the plant is conveniently located near both Interstates 40 and 75, a geographically central location that allows it to serve the entire east coast) and the availability of a good work force. Each facility, unique in its own right, complements the other, allowing Quazite and Polycast to serve both the East and West coasts. ® SEPTEMBER 2007 96 Polymer Concrete Products Polymer concrete products are manufactured at the Lenoir City Division plants in Lenoir City, TN and San Jose, CA. The division has two main product lines: QUAZITE® utility products, which make up the oldest and largest group, are products engineered for the electrical, water and gas utilities, telecommunications and transportation industries. Underground pull/splice boxes, service boxes, handholes, box pads, and telephone and electric equipment pads are included in the QUAZITE® line. These lightweight products are easier, and therefore less expensive, to install. QUAZITE®’s strength, durability and corrosion resistance means that it will last longer, reducing life cycle costs. POLYCAST® presloped trench drain is used in a wide variety of applications from airports to major highway systems to light duty residential to industrial plants. POLYCAST® offers easy to install, low-cost channels, catch basins and a variety of gratings which are resistant to chemicals and water erosion. company information ® SEPTEMBER 2007 97 People and Capabilities Engineering Registered Professional Engineers are on hand to assist with design, specification development and review. Full CAD capabilities are available and can be used to electronically transmit drawings and files to you. Sales and Customer Service Quazite precast polymer concrete products are sold by a network of stocking distributors throughout the country. In support of the distributors are Sales Representatives knowledgeable in the products and applications. Regional Sales Managers, as well as Product Managers, work to provide customer service and satisfaction. Competent, friendly, customer service personnel are on staff to respond quickly to customer questions and concerns. Special care is given by order receipt through plant scheduling, quality control and shipping to meet all needs. Website QUAZITE® literature and product drawings are now conveniently available through the Quazite website at www.quazite.com. For the latest revisions and additions to our product line, visit us online at: www.quazite.com Research and Development Quazite is involved in continuous research and development programs. Products are reviewed, updated and improved as changes occur in the market place. company information As engineers become aware of the features and benefits of polymer concrete, the range of applications for this unique material continues to grow. Precast polymer concrete may be the engineering solution for problems associated with traditional materials. ® SEPTEMBER 2007 98 Quality Assurance Quazite is committed to quality assurance, product improvement and research into new materials and applications. Highly specialized Quality Assurance staff at each manufacturing facility ensure product consistency and conformance to customer specifications. Standard testing is performed to assure the highest quality products. In addition, other custom tests are performed on a routine basis as required for the application. Standard physical testing is performed for compressive strength, tensile strength, and flexural strength. The material is tested according to the requirements of ASTM Method D-543, Section 7 for chemical resistance. As seen from the examples of test procedures shown here, product development and quality have always been emphasized. That emphasis is more prevalent today than ever before and will continue to grow in the future. Shipping & Inventory Many different types of products are shipped daily - drain, and utility service boxes. An extensive inventory is maintained on each product to assure that customers receive a quick delivery. company information ® SEPTEMBER 2007 99 Complete Product Representation and Stocking Distributors Throughout North America UNDERGROUND ENCLOSURES AND PADS Q U A Z I T E P R O D U C T S C A T A L O G Web: http://www.quazite.com E-mail: hpsliterature@hps.hubbell.com QUAZITE 3621 Industrial Park Drive Lenoir City, TN 37771 Phone: 800-346-3062 or 865-986-9726 Fax: 865-986-0585 e-mail: hpsliterature@hps.hubbell.com NOTE: Because Hubbell has a policy of continuous product improvement, we reserve the right to change design and specifications without notice. Copyright 2006 Quazite • 3621 Industrial Park Drive • Lenoir City, TN © DECEMBER 2006 Printed in USA SUTH 10M QZ-1
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