XW2R Series Connector Terminal Block Conversion Units Brochure
2014-10-17
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XW2R Series Connector-Terminal Block Conversion Units » Simple connection to controllers » Slim design » Va r i e t y o f m o d e l s f o r v a r i o u s c o n t r o l l e r t y p e s • Specialized wiring pattern for OMRON and Mitsubishi PLCs • Minimized size with required number of poles • Wide variation of poles General-purpose devices Wide variation of poles M3 Screw Clamp Spring Clamp XW2R-J-T XW2R-E-T XW2R-P-T To page 13 for details on models for general-purpose devices To page To page All Models Spring Clamp terminals simplify wiring and make the terminal blocks even easier to use.(In comparison to the OMRON XW2F.) The terminal arrangement enables smoother wiring work. Mount to DIN Rail or with screws. Common design that can also be customized. 4 for details on models for OMRON PLCs 9 for details on models for Mitsubishi PLCs Connecting Spring Clamp Terminals Using Ferrules How to insert wire Using Stripped Wires How to release wire Inserting and Removing Wires e h o le R e le a s W ir e n h o le s in s e rt io Insert wire into the terminal block. Insert the screwdriver into the release hole and pull out the ferrule. To insert a wire, insert a screwdriver into the release hole and then insert the stripped wire. To remove a wire, insert a screwdriver into the release hole and then pull out the stripped wire. 3 New Series XW2R Product Lineup PLCs Type Specialized wiring pattern for PLC Features Terminal Type Model Minimized size with required number of poles M3 Screw Clamp Spring Clamp For OMRON PLC XW2R-J34G-C XW2R-E34G-C XW2R-P34G-C For Mitsubishi PLC XW2R-J34G-M XW2R-E34G-M XW2R-P34G-M Appearance Smart Features PLC Connecting type Wiring patterns that are specifically designed for PLCs reduce the work required to check signal layout. Terminal block signal labels give the PLC addresses. General-purpose devices General-purpose devices For PLCs from OMRON For PLCs from Mitsubishi 2 More model variations are scheduled for future development, such as models with FCN, MR, or MDR connectors in addition to the current models with MIL connectors. Models for Connection to OMRON PLCs Connection Examples 32-point Input Unit or Output Unit 64-point Input Unit or Output Unit CJ1W-ID231 32-point CJ1W-ID261 64-point Connection to 32 pts unit (Without branch) Connection to 64 pts unit (Without branch) XW2Z-B XW2Z-B 64-point Output Unit CJ1W-MD563 IN 32 Points,OUT 32 Points Connection to 64 pts unit (Without branch) XW2Z-K outputs inputs 5 Models for Connection to OMRON PLCs Model List XW2R - 34 G - Wiring method Mounted Connector type G PLC type J M3 Screw E Clamp C2 P Spring Clamp C3 MIL (XG4A) C1 C4 Refer to the following table for details. Models for OMRON PLCs PLC Type I/O I/O Points 32 Input C1 64 I/O Input C2 32 32 64 I/O 32 32 Output C3 64 I/O 32 32 Output C4 64 I/O *Connection is not possible to all OMRON PLC Units. *000 is replaced by the cable length. *There is one common for each 32 points. *Refer to page 16-17 for information on Connecting Cables. 4 32 I/O Unit Model CJ1W-ID231 CS1W-ID231 C200H-ID216 C200H-ID218 CQM1-ID112 CQM1-ID213 CQM1-ID214 CJ1W-ID261 CS1W-ID261 C200H-ID217 C200H-ID219 C200H-ID111 C500-ID114 C500-ID219 CJ1W-MD261 (inputs) CS1W-MD261 (inputs) CS1W-MD262 (inputs) CS1W-MD561 (inputs) CJ1W-ID232 CJ1W-ID233 CJ1W-ID262 CJ1W-MD263 (inputs) CJ1W-MD563 (inputs) CJ1W-OD231 CS1W-OD231 CS1W-OD232 C200H-OD218 CQM1-OD213 CJ1W-OD261 CS1W-OD261 CS1W-OD262 C200H-OD219 C500-OD213 CJ1W-MD261 (outputs) CS1W-MD261 (outputs) CS1W-MD262 (outputs) CS1W-MD561 (outputs) CJ1W-OD232 CJ1W-OD233 CJ1W-OD234 CJ1W-OD262 CJ1W-OD263 CJ1W-MD263 (outputs) CJ1W-MD563 (outputs) Connecting cables XW2Z-000B 32-point Unit: 1 Cable 64-point Unit: 2 Cables XW2Z-000K 32-point Unit: 1 Cable 64-point Unit: 2 Cables XW2Z-000B 32-point Unit: 1 Cable 64-point Unit: 2 Cables XW2Z-000K 32-point Unit: 1 Cable 64-point Unit: 2 Cables Models for Connection to OMRON PLCs Clamp Appearance I/O Points (number of poles) Model Dimension A(mm) Dimension B(mm) 32 (34) XW2R-E34G-C1 98.5 108 32 (34) XW2R-E34G-C2 98.5 108 32 (34) XW2R-E34G-C3 98.5 108 32 (34) XW2R-E34G-C4 98.5 108 Ratings and Specifications Rated current Rated voltage Insuration resistance Dielectric strength Ambient operating temperature Applicable wires Applicable wire sizes Stripped length 0.5A/signal,4A/common 24VDC 100MΩ min.(at 500VDC) 500VAC for 1 min (leakage current: 1 mA max.) 0 to 55℃ AWG 22 to 16 (rod terminals) AWG 26 to 16 (twisted or solid wires) 7 mm Details on Crimp Terminals Applicable crimp terminals TC-05 Dia. = 1 TC-1.25S Dia. = 1.5 BT1.25-9-1 BT1.25-10-1 W = 2.2 Rod Blade Applicable wires Round rod AWG22 to AWG18 (0.30 to 0.75 mm2) AWG22 to AWG16 (0.30 to 1.25 mm2) AWG22 to AWG16 (0.30 to 1.25 mm2) Note: Round rod and blade crimp terminals are made by Nichifu. Dimensions Dia. 8-10mm Blade t=0.75 W 8-10mm Wiring Diagram (Unit:mm) C1 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 MIL Plug:XG4A-4031 B A 2 4 6 8 10 12 14 16 20 22 24 26 28 30 32 34 (45.11) Terminal Block 2- 50 29.75 8.5 20.25 17/18 1 3 5 7 9 11 13 15 19 21 23 25 27 29 31 33 35/36 Ø C2 5 4. 9 9 2.5 5(Pitch) 20 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 2 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 (43.3) 1/2 21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5 3/4 23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25 4.5 Terminal Block C3 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 19/20 39/40 2 4 6 8 10 12 14 16 22 24 26 28 30 32 34 36 17/18 37/38 1 3 5 7 9 11 13 15 21 23 25 27 29 31 33 35 Label Contents Terminal Block C4 For C1 and C2 For C3 and C4 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 1/2 21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5 3/4 23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25 Terminal Block 7 Models for Connection to OMRON PLCs M3 Screw Appearance I/O Points (number of poles) Model Dimension A(mm) Dimension B(mm) 32 (34) XW2R-J34G-C1 130.7 140.2 32 (34) XW2R-J34G-C2 130.7 140.2 32 (34) XW2R-J34G-C3 130.7 140.2 32 (34) XW2R-J34G-C4 130.7 140.2 Ratings and Specifications Rated current Rated voltage Insuration resistance Dielectric strength Ambient operating temperature Applicable wires Applicable wire sizes Stripped length 0.5A/signal,4A/common 24VDC 100MΩ min.(at 500VDC) 500VAC for 1 min (leakage current: 1 mA max.) 0 to 55℃ AWG 22 to 16 (round or forked crimp terminals) AWG 26 to 16 (twisted or solid wires) 9 mm Details on Crimp Terminals Wiring Terminal Blocks Round crimp terminals 3.2 mm dia. Use crimp terminals on terminal blocks with M3 screws. Terminal Screw Tightening Torque 5.8 mm max. Use a tightening torque of 0.5 N·m when connecting wires or crimp terminals to the terminal block. Applicable crimp terminals Applicable wires Round crimp terminals 1.25-3 AWG 22 to 16(0.30 to 1.25 mm2) Forked crimp terminals 1.25Y-3 AWG 22 to 16(0.30 to 1.25 mm2) Dimensions Forked crimp terminals 3.2 mm 5.8 mm max. Wiring Diagram (Unit:mm) C1 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 MIL Plug:XG4A-4031 B A 2 4 6 8 10 12 14 16 20 22 24 26 28 30 32 34 (45.11) Terminal Block 50 29.75 8.5 20.25 17/18 1 3 5 7 9 11 13 15 19 21 23 25 27 29 31 33 35/36 .5 Ø4 2- C2 9 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 2 9 M3 3.5 7(Pitch) MIL Connector 20 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 (48.35) 5.8 1/2 21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5 3/4 23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25 4.5 Terminal Block C3 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 19/20 39/40 2 4 6 8 10 12 14 16 22 24 26 28 30 32 34 36 17/18 37/38 1 3 5 7 9 11 13 15 21 23 25 27 29 31 33 35 Label Contents Terminal Block C4 For C1 and C2 For C3 and C4 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 1/2 21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5 3/4 23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25 Terminal Block 6 Models for Connection to Mitsubishi PLCs Model List XW2R - 34 G - Wiring method Mounted Connector type J M3 Screw E Clamp G P Spring Clamp MIL (XG4A) PLC type M1 Refer to the following M2 table for details. Models for Connection to Mitsubishi PLCs PLC Type I/O Points 32 M1 64 32 M2 64 Mitsubishi PLC Module model LX41C4 QX41 QX41-S1 QX41-S2 QX71 QH42P (input) QX41Y41P (input) A1SX41-S1 A1SX41-S2 A1SX71 A1SH42 (input) A1SH42-S1 (input) LX42C4 QX42 QX42-S1 QX82 QX82-S1 A1SX42-S1 A1SX42-S2 A1SX82-S LY41NT1P QY41P QY71 QH42P (output) QY41Y41P (output) A1SY41-S1 A1SY41P A1SY42P A1SY71 A1SH42 (output) A1SH42-S1 (output) LY42NT1P QY42P A1SY42 Connecting cables XW2Z-000B: 1 cable XW2Z-000B: 2 cables XW2Z-000B: 1 cable XW2Z-000B: 2 cables *000 is replaced by the cable length. *Refer to page 16 for information on Connecting Cables. 9 Models for Connection to OMRON PLCs Spring Clamp Appearance I/O Points (number of poles) Model Dimension A(mm) Dimension B(mm) 32 (34) XW2R-P34G-C1 98.5 108 32 (34) XW2R-P34G-C2 98.5 108 32 (34) XW2R-P34G-C3 98.5 108 32 (34) XW2R-P34G-C4 98.5 108 Ratings and Specifications Rated current Rated voltage Insuration resistance Dielectric strength Ambient operating temperature Applicable wires Applicable wire sizes Stripped length Details on Crimp Terminals 0.5A/signal,4A/common 24VDC 100MΩ min.(at 500VDC) 500VAC for 1 min 0 to 55℃ Applicable Ferrules Use ferrules of the lengths and thicknesses specified below.If other lengths or thicknesses are used, connection may not be possible or it may not be possible to insert or remove the posts. Ferrule Dimensions 2.7mm max. The cross-sectional area after Dimension A (Width) 2 2 mm max. crimping must be 4.8 mm or less Dimension B (Height) Round ferrules Dimension C (Diameter) 2 mm dia. max. (after crimping) Square ferrules AWG 24 to 14 (rod terminals),AWG 28 to 14 (twisted or solid wires)(Outer diameter of insulation must be 4 mm max) AWG28-16: 8 to 10 mm, AWG14: 9 to 10 mm Square ferrules B 8-10mm A Round ferrules Dia. C Special Tools 8-10mm XW4Z-00B Model Dimensions Wiring Diagram (Unit:mm) C1 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 MIL Plug:XG4A-4031 B A (45.11) Terminal Block 2- 50 29.75 8.5 20.25 2 4 6 8 10 12 14 16 20 22 24 26 28 30 32 34 17/18 1 3 5 7 9 11 13 15 19 21 23 25 27 29 31 33 35/36 Ø 5 4. C2 9 9 20 5(Pitch) MIL Connector 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 (33.4) 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 1/2 21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5 3/4 23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25 4.5 Terminal Block C3 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 19/20 39/40 2 4 6 8 10 12 14 16 22 24 26 28 30 32 34 36 17/18 37/38 1 3 5 7 9 11 13 15 21 23 25 27 29 31 33 35 Label Contents Terminal Block C4 For C1 and C2 MIL Connector For C3 and C4 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 1/2 21/22 20 18 16 14 12 10 8 6 19 17 15 13 11 9 7 5 3/4 23/24 40 38 36 34 32 30 28 26 39 37 35 33 31 29 27 25 Terminal Block 8 Models for Connection to Mitsubishi PLCs Clamp Appearance I/O Points (number of poles) Model Dimension A(mm) Dimension B(mm) 32 (34) XW2R-E34G-M1 98.5 108 32 (34) XW2R-E34G-M2 98.5 108 Ratings and Specifications Rated current Rated voltage Insuration resistance Dielectric strength Ambient operating temperature Applicable wire sizes Applicable wires Stripped length 0.5A/signal,2A/common 24VDC 100MΩ min.(at 500VDC) 500VAC for 1 min (leakage current: 1 mA max.) 0 to 55℃ AWG 22 to 16 (rod terminals) AWG 26 to 16 (twisted or solid wires) 7 mm Details on Crimp Terminals Applicable crimp terminals TC-05 Dia. = 1 TC-1.25S Dia. = 1.5 BT1.25-9-1 BT1.25-10-1 W = 2.2 Rod Blade Applicable wires AWG22 to AWG18 (0.30 to 0.75 mm2) AWG22 to AWG16 (0.30 to 1.25 mm2) AWG22 to AWG16 (0.30 to 1.25 mm2) Note: Round rod and blade crimp terminals are made by Nichifu. Dimensions Round rod Dia. 8-10mm Blade t=0.75 W 8-10mm Wiring Diagram (Unit:mm) M1 MIL Plug:XG4A-4031 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 B A 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 2 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4 2- 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1 3 50 29.75 8.5 20.25 (45.11) Ø 5 4. Terminal Block 9 9 2.5 5(Pitch) 20 2 M2 MIL Connector (43.3) 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 4.5 2 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1 3 Terminal Block Label Contents For M1 For M2 11 Models for Connection to Mitsubishi PLCs M3 Screw Appearance I/O Points (number of poles) Model Dimension A(mm) Dimension B(mm) 32 (34) XW2R-J34G-M1 130.7 140.2 32 (34) XW2R-J34G-M2 130.7 140.2 Ratings and Specifications Rated current Rated voltage Insuration resistance Dielectric strength Ambient operating temperature Applicable wires Applicable wire sizes Stripped length 0.5A/signal,2A/common 24VDC 100MΩ min.(at 500VDC) 500VAC for 1 min (leakage current: 1 mA max.) 0 to 55℃ AWG 22 to 16 (round or forked crimp terminals) AWG 26 to 16 (twisted or solid wires) 9 mm Details on Crimp Terminals Wiring Terminal Blocks Use crimp terminals on terminal blocks with M3 screws. Round crimp terminals 3.2 mm dia. Terminal Screw Tightening Torque 5.8 mm max. Use a tightening torque of 0.5 N·m when connecting wires or crimp terminals to the terminal block. Applicable crimp terminals Applicable wires Round crimp terminals 1.25-3 AWG 22 to 16(0.30 to 1.25 mm2) Forked crimp terminals 1.25Y-3 AWG 22 to 16(0.30 to 1.25 mm2) Dimensions Forked crimp terminals 3.2 mm 5.8 mm max. Wiring Diagram (Unit:mm) M1 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 MIL Plug:XG4A-4031 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 B A (45.11) 29.75 8.5 20.25 2 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4 50 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1 3 .5 Ø4 2- Terminal Block 9 2 9 M3 3.5 7(Pitch) 20 (48.35) 5.8 M2 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 2 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4 4.5 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1 3 Label Contents For M1 10 For M2 Terminal Block Generalp u r p o s e d e v i c e s Model List XW2R - - T Wiring method Number of poles M3 Screw J Mounted Connector type Plug/Socket 20 G MIL (XG4A) Blank C MIL (XG4C)* R E Clamp 34 P Spring Clamp 40 F FCN* N e-CON* 50 D D-sub* R MR* M MDR* 60 Plug (male) Socket (female)* *Scheduled for release soon. M3 Screw Appearance number of poles Model Dimension A(mm) Dimension B(mm) 20 XW2R-J20G-T 81.7 91.2 34 XW2R-J34G-T 130.7 140.2 40 XW2R-J40G-T 151.7 161.2 50 XW2R-J50G-T 186.7 196.2 60 XW2R-J60G-T 221.7 231.2 Ratings and Specifications Label Contents Rated current 1A Rated voltage 125VAC 24VDC Insuration resistance 100MΩ min.(at 500VDC) Dielectric strength 500VAC for 1 min (leakage current: 1 mA max.) Ambient operating temperature 0 to 55℃ *The label contents for a Terminal Block with 34 poles are shown. *The details on crimp terminals are the same for the XW2R-J34G on page 6. Dimensions Wiring Diagram (Unit:mm) MIL Plug:XG4A-31 Connector B A 20.25 50 8.5 .5 Ø4 2- 9 3.5 7(Pitch) M3 2 9 20 Depending on the poles (48.35) 5.8 Terminal Block 4.5 29.75 (45.11) 13 Models for Connection to Mitsubishi PLCs Spring Clamp Appearance I/O Points (number of poles) Model Dimension A(mm) Dimension B(mm) 32 (34) XW2R-P34G-M1 98.5 108 32 (34) XW2R-P34G-M2 98.5 108 Ratings and Specifications Rated current Rated voltage Insuration resistance Dielectric strength Ambient operating temperature Applicable wire sizes Applicable wires Stripped length Details on Crimp Terminals 0.5A/signal,2A/common 24VDC 100MΩ min.(at 500VDC) 500VAC for 1 min 0 to 55℃ Applicable Ferrules Use ferrules of the lengths and thicknesses specified below.If other lengths or thicknesses are used, connection may not be possible or it may not be possible to insert or remove the posts. Ferrule Dimensions Dimension A (Width) 2.7mm max. The cross-sectional area after 2 Dimension B (Height) 2 mm max. crimping must be 4.8 mm or less Round ferrules Dimension C (Diameter) 2 mm dia. max. (after crimping) Square ferrules AWG 24 to 14 (rod terminals),AWG 28 to 14 (twisted or solid wires)(Outer diameter of insulation must be 4 mm max) AWG28-16: 8 to 10 mm, AWG14: 9 to 10 mm Square ferrules B 8-10mm A Round ferrules Dia. C Special Tools Model 8-10mm XW4Z-00B Dimensions Wiring Diagram (Unit:mm) M1 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 MIL Plug:XG4A-4031 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 B A (45.11) 29.75 8.5 20.25 2 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4 2- 50 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1 3 Ø Terminal Block 5 4. 9 9 20 5(Pitch) (33.4) 2 M2 MIL Connector 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 2 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 4 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 1 3 4.5 Terminal Block Label Contents For M1 12 For M2 Generalp u r p o s e d e v i c e s Spring Clamp Appearance number of poles Model Dimension A(mm) Dimension B(mm) 20 XW2R-P20G-T 64.4 73.9 34 XW2R-P34G-T 98.5 108 40 XW2R-P40G-T 113.5 123 50 XW2R-P50G-T 138.5 148 60 XW2R-P60G-T 163.5 173 Ratings and Specifications Rated current Rated voltage Insuration resistance Dielectric strength Ambient operating temperature Applicable wires Applicable wire sizes Stripped length Label Contents 1A 125VAC 24VDC 100MΩ min.(at 500VDC) 500VAC for 1 min (leakage current: 1 mA max.) 0 to 55℃ AWG 24 to 14 (rod terminals),AWG 28 to 14 (twisted or solid wires)(Outer diameter of insulation must be 4 mm max) AWG28-16: 8 to 10 mm, AWG14: 9 to 10 mm *The label contents for a Terminal Block with 34 poles are shown. *The details on crimp terminals are the same for the XW2R-P34G on page 8. Dimensions Wiring Diagram (Unit:mm) Connector MIL Plug:XG4A-31 B A 50 29.75 8.5 20.25 (45.11) .5 Ø4 2- 9 2 9 20 5(Pitch) (33.4) Depending on the poles 4.5 Terminal Block 15 Generalp u r p o s e d e v i c e s Clamp Appearance number of poles Model Dimension A(mm) Dimension B(mm) 20 XW2R-E20G-T 64.4 73.9 34 XW2R-E34G-T 98.5 108 40 XW2R-E40G-T 113.5 123 50 XW2R-E50G-T 138.5 148 60 XW2R-E60G-T 163.5 173 Ratings and Specifications Label Contents Rated current 1A Rated voltage 125VAC 24VDC Insuration resistance 100MΩ min.(at 500VDC) Dielectric strength 500VAC for 1 min (leakage current: 1 mA max.) Ambient operating temperature 0 to 55℃ *The label contents for a Terminal Block with 34 poles are shown. *The details on crimp terminals are the same for the XW2R-E34G on page 7. Dimensions Wiring Diagram (Unit:mm) Connector MIL Plug:XG4A-31 B A 50 29.75 8.5 20.25 (45.11) .5 Ø4 2- 9 9 2.5 5(Pitch) 20 (43.3) Depending on the poles Terminal Block 4.5 14 2 Connecting C a b l e s XW2Z-000D Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to Two 20-pin MIL Connectors Appearance Cable length L (m) A B Model XW2Z-100D 1 0.75 XW2Z-150D 1.5 1.25 XW2Z-200D 2 1.75 XW2Z-300D 3 2.75 XW2Z-500D 5 4.75 XW2Z-010D 10 9.75 XW2Z-15MD 15 14.75 XW2Z-20MD 20 19.75 Wiring Diagram B (250 mm) Yellow Cable length L (m) XG4M-2030-T CN2 (mating side) FCN367J040-AU/F CN1 (mating side) CN3 1 1 2 2 8 8 9 9 10 10 11 11 17 17 18 18 19 19 20 20 B A 2 1 4 3 16 15 18 17 20 19 NC FCN367J040-AU/F CN1 B20 B19 Triangular mark B18 B17 B16 B15 B14 B13 B12 XG4M-2030-T NC B11 CN3 B10 (mating side) B9 Triangular 2 1 B8 mark B7 4 3 B6 B5 B4 16 15 B3 18 17 B2 B1 20 19 NC A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 CN1 Black CN2 (500 mm) XG4M-2030-T CN3 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 XG4M-2030-T CN2 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A XW2Z-000F Connectors: One 20-pin MIL Connector to 20 Loose Wires with Crimp Terminals Attached Appearance Model Cable length L (m) XW2Z-100F 1 XW2Z-150F 1.5 XW2Z-200F 2 XW2Z-300F 3 XW2Z-500F 5 XW2Z-010F 10 XW2Z-15MF 15 XW2Z-20MF 20 Wiring Diagram XG4M-2030-T (mating side) Triangular mark 19 20 17 18 3 4 1 2 Forked terminals (M3.5) 20 19 18 17 Connector Pin No. Table Forked No. of Insulation terminal cores color 4 3 2 1 Forked terminals (M3.5) XG4M-2030-T Cable length L (m) Devices L 300 (mm) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 Blue 2 Pink 3 Green 4 Orange 5 Gray 6 Blue 7 Pink 8 Green 9 Orange 10 Gray Dot marks 0 00 Dot color Connector pin No. Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 XW2Z-000K Connectors: One 40-pin MIL Connector to One 40-pin MIL Connector Appearance Cable length L (m) L Wiring Diagram Model Cable length L (m) XW2Z-C25K 0.25 XW2Z-C50K 0.5 XW2Z-100K 1 39 40 2 1 XW2Z-150K 1.5 37 38 4 3 XW2Z-200K 2 XW2Z-300K 3 21 22 20 19 XW2Z-500K 5 19 20 22 21 XW2Z-010K 10 3 4 38 37 1 2 40 39 XG4M-4030-T (mating side) XG4M-4030-T (mating side) Triangular mark Triangular mark Note: Connector pins are connected 1-to-1 so that pin numbers correspond. 17 Connecting C a b l e s XW2Z Appearance Ratings and Specifications Rated current 1A Rated voltage 125 VAC 24 VDC Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) *1 Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 500 VAC for 1 min (leakage current: 1 mA max.) *2 Ambient operating temperature −25 to 80℃ *1. Contact resistance for the Connector. *2. Dielectric strength for the Connector. Materials and Finish Item Part name Materials and Finish Housing Connectors Fiber-glass reinforced PBT resin (UL94V-0)/black XG4M-2030 XG4M-4030 Cover XG4T-2004/4004 Strain Relief Contacts Mating end Phosphor bronze/nickel base, 0.15-μm gold plating Press-fit end Phosphor bronze/nickel base, 2.0-μm tin plating Fiber-glass reinforced PBT resin (UL94V-0)/black Housing FCN-367J024-AU/F * FCN-367J040-AU/F Contacts Polyester resin (UL94V-0)/black Mating end Copper alloy/gold plated Press-fit end Copper alloy/tin plated Connecting screw Steel/nickel plated Cable UL2464 Interface Cable AWG28 Crimp terminal Forked crimp terminal 1.25 YAS 3.5 or the equivalent * These housings, contacts, and connecting screws are made by Fujitsu Component, Ltd. XW2Z-000A Connectors: One 24-pin Connector Made by Fujitsu Component, Ltd. to One 20-pin MIL Connector Appearance Model Cable length L (m) XW2Z-050A 0.5 Wiring Diagram FCN367J024-AU/F (mating side) XW2Z-100A 1 XW2Z-150A 1.5 XW2Z-200A 2 1 1 XW2Z-300A 3 2 2 XW2Z-500A 5 XW2Z-700A 7 6 6 XW2Z-010A 10 7 7 XW2Z-15MA 15 9 9 XW2Z-20MA 20 10 10 11 11 12 12 B A XG4M-2030-T (mating side) 2 1 4 3 12 11 Triangular mark 14 13 18 17 20 19 NC Cable length L (m) L XW2Z-000B Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to One 40-pin MIL Connector Appearance Model Cable length L (m) XW2Z-050B 0.5 Wiring Diagram FCN367J040-AU/F (mating side) XW2Z-100B 1 XW2Z-150B 1.5 XW2Z-200B 2 1 1 XW2Z-300B 3 2 2 XW2Z-500B 5 XW2Z-700B 7 10 10 XW2Z-010B 10 11 11 XW2Z-15MB 15 XW2Z-20MB 20 19 19 20 20 B A Cable length L (m) L 16 XG4M-4030-T (mating side) 2 1 4 3 20 19 22 21 38 37 40 39 Triangular mark Safety Precautions Precautions for Correct Use Wiring Precautions • Do not perform wiring work, remove connectors, or connect connectors while power is being supplied. Electric shock or damage to the device may result. • Double-check all wiring before turning ON the power supply. • After wiring, route the cable so that force is not applied directly to the connections. Wires for Terminal Blocks • Do not damage the cores when stripping the insulation from them. • Always twist stranded wires together before connecting them. • Do not presolder wires. It may not be possible to connect them or remove them. Mounting Units to and Removing Units from DIN Track Mounting Procedure Removal Procedure 2 Press. 1 Hook. 1.Hook the Unit on the DIN Track. 2.Press the Unit onto the DIN Track to secure it. 1.Insert a flat-blade screwdriver into the DIN Track lock. 2.Move the screwdriver like a lever to free the lock. Connecting Spring cramp Terminals Using Ferrules Using Stripped Wires How to insert wire How to release wire Inserting and Removing Wires e h o le R e le a s W ir e To insert a wire, insert a screwdriver into the release hole and then insert the stripped wire. To remove a wire, insert a screwdriver into the release hole and then pull out the stripped wire. n h o le s in s e rt io The wire should be pushed into the terminal block till stopping. Insert the screwdriver into the release hole and pull out the ferrule. Use tool • Select a use tool from following table. Model Use tool XW2R-J Phillips screwdriver JIS #2 Flat-blade screwdriver Model XW4Z-00B Head of screwdriver Is 0.4 × 2.5mm max. XW2R-E XW2R-P Specialized tool and dimension Bending Radius of Connecting Cables • To prevent damaging the Connecting Cables, use the following minimum bending radii as guidelines. XW2Z - End of model number Minimum bending radius A, F, or X 67.2 mm B, D, K, L, or N 88 mm 19 Connecting C a b l e s XW2Z-000L Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to Two 20-pin MIL Connectors Appearance Cable length L (m) A B Model XW2Z-100L 1 0.75 1.25 XW2Z-150L 1.5 XW2Z-200L 2 1.75 XW2Z-300L 3 2.75 XW2Z-500L 5 4.75 XW2Z-010L 10 9.75 XW2Z-15ML 15 14.75 XW2Z-20ML 20 19.75 Wiring Diagram FCN367J040-AU/F CN1 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 B (250 mm) Green Cable length L (m) CN3 CN1 White (500 mm) A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 CN2 A XG4M-2030-T CN3 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 XG4M-2030-T CN2 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 XW2Z-000N Connectors: One 40-pin MIL Connector to Two 20-pin MIL Connectors Appearance Cable length L (m) A B Model Wiring Diagram XW2Z-100N 1 0.75 XW2Z-150N 1.5 1.25 XW2Z-200N 2 1.75 39 40 XW2Z-300N 3 2.75 37 38 XW2Z-500N 5 4.75 XW2Z-010N 10 9.75 XW2Z-15MN 15 14.75 21 22 XW2Z-20MN 20 19.75 19 20 XG4M-4030-T (mating side) XG4M-2030-T CN2 (mating side) Triangular mark 3 20 19 Triangular mark 17 18 Cable length L (m) 1 4 18 17 23 24 B (250 mm) Green 2 2 1 4 3 CN3 CN1 CN2 Black (500 mm) 3 4 1 2 Triangular mark A Linear lengths (not including bends) 18 17 20 19 XG4M-2030-T CN3 (mating side) XW2Z-000X Connectors: One 20-pin MIL Connector to One 20-pin MIL Connector Appearance Cable length L (m) L Model Cable length L (m) XW2Z-C50X 0.5 XW2Z-100X 1 XW2Z-200X 2 XW2Z-300X 3 XW2Z-500X 5 XW2Z-010X 10 Wiring Diagram XG4M-2030-T (mating side) Triangular mark 20 2 1 17 18 4 3 3 4 18 17 1 2 20 19 19 Triangular mark 18 XG4M-2030-T (mating side) Note: Connector pins are connected 1-to-1 so that pin numbers correspond. OMRON AUTOMATION AND SAFETY • THE AMERICAS HEADQUARTERS • Schaumburg, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com OMRON CANADA, INC. • HEAD OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com OMRON ARGENTINA • SALES OFFICE Cono Sur • 54.11.4783.5300 OMRON ELECTRONICS DE MEXICO • HEAD OFFICE México DF • 52.55.59.01.43.00 • 001.800.556.6766 • mela@omron.com OMRON CHILE • SALES OFFICE Santiago • 56.9.9917.3920 OMRON ELECTRONICS DE MEXICO • SALES OFFICE Apodaca, N.L. • 52.81.11.56.99.20 • 001.800.556.6766 • mela@omron.com OTHER OMRON LATIN AMERICA SALES 54.11.4783.5300 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br Omron Europe B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • Tel: +31 (0) 23 568 13 00 • Fax: +31 (0) 23 568 13 88 • www.industrial.omron.eu Authorized Distributor: Automation Control Systems • Machine Automation Controllers (MAC) • Programmable Controllers (PLC) • Operator interfaces (HMI) • Distributed I/O • Software Drives & Motion Controls • Servo & AC Drives • Motion Controllers & Encoders Temperature & Process Controllers • Single and Multi-loop Controllers Sensors & Vision • Proximity Sensors • Photoelectric Sensors • Fiber-Optic Sensors • Amplified Photomicrosensors • Measurement Sensors • Ultrasonic Sensors • Vision Sensors • RFID/Code Readers Industrial Components • Relays • Pushbuttons & Indicators • Limit and Basic Switches • Timers • Counters • Metering Devices • Power Supplies Safety • Laser Scanners • Safety Mats • Edges and Bumpers • Programmable Safety Controllers • Light Curtains • Safety Relays • Safety Interlock Switches R26I-E-01 Note: Specifications are subject to change. © 2013 Omron Electronics LLC Printed on recycled paper. Printed in U.S.A.
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : Yes Encryption : Standard V4.4 (128-bit) User Access : Print, Extract, Print high-res Author : Omron Create Date : 2013:03:07 14:13:10-05:00 Keywords : Connecting PLCs, wiring, Terminal, M3 Screw, Clamp, Spring Clamp, poles, Omron, Mitsubishi Modify Date : 2013:03:20 09:05:53-05:00 Has XFA : No XMP Toolkit : Adobe XMP Core 5.2-c001 63.139439, 2010/09/27-13:37:26 Metadata Date : 2013:03:20 09:05:53-05:00 Creator Tool : Adobe InDesign CS6 (Macintosh) Instance ID : uuid:2787ff52-6b5e-9a47-a605-31c01ccaea59 Original Document ID : xmp.did:0180117407206811994CF612EB882E47 Document ID : xmp.id:3BE7DFE70E2068118C14C137071C0E80 Rendition Class : proof:pdf Derived From Instance ID : xmp.iid:3AE7DFE70E2068118C14C137071C0E80 Derived From Document ID : xmp.did:51563B740720681180839ED172152A09 Derived From Original Document ID: xmp.did:0180117407206811994CF612EB882E47 Derived From Rendition Class : default History Action : converted History Parameters : from application/x-indesign to application/pdf History Software Agent : Adobe InDesign CS6 (Macintosh) History Changed : / History When : 2013:03:07 14:13:10-05:00 Format : application/pdf Title : XW2R Series Connector-Terminal Block Conversion Units brochure Description : Factory Automation Creator : Omron Subject : Connecting PLCs, wiring, Terminal, M3 Screw, Clamp, Spring Clamp, poles, Omron, Mitsubishi Producer : Adobe PDF Library 10.0.1 Trapped : False Page Layout : TwoPageRight Page Count : 20EXIF Metadata provided by EXIF.tools