XW2R Series Connector Terminal Block Conversion Units Brochure

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» Slim design

» Simple connection to controllers

» Variety of models for various controller types

XW2R Series Connector-Terminal Block

Conversion Units

• Specialized wiring pattern for

OMRON and Mitsubishi PLCs

• Minimized size with required number

of poles

• Wide variation of poles

General-purpose

devices

Connecting Spring Clamp Terminals

To insert a wire, insert a

screwdriver into the release hole

and then insert the stripped wire.

To remove a wire, insert a

screwdriver into the release hole

and then pull out the stripped wire.

Release holeRelease hole

Wire insertion holes

Insert the screwdriver into the

release hole and pull out the ferrule.

Using Ferrules

How to insert wire How to release wire Inserting and Removing Wires

Using Stripped Wires

Insert wire into the terminal

block.

Type

General-purpose devices

Features

Terminal Type

XW2R-J



-T



XW2R-E



-T



XW2R-P



-T



Appearance

Model

M3 Screw Clamp Spring Clamp

M3 Screw Clamp Spring Clamp

XW2R-J34G-MXW2R-E34G-MXW2R-P34G-M

XW2R-J34G-C

For Mitsubishi

PLC

For OMRON

PLC

For PLCs from

Mitsubishi

For PLCs from

OMRON

XW2R-E34G-CXW2R-P34G-C

PLCs

XW2R

New Series

Product Lineup

Wide variation of poles

Minimized size with

required number of poles

Specialized wiring pattern

for PLC

Smart Features

PLC Connecting type General-purpose devices

Wiring patterns that are specifically

designed for PLCs reduce the work

required to check signal layout.

More model variations are scheduled for

future development, such as models with

FCN, MR, or MDR connectors in addition to

the current models with MIL connectors.

Spring Clamp terminals simplify wiring and

make the terminal blocks even easier to

use.(In comparison to the OMRON XW2F.)

The terminal arrangement enables

smoother wiring work.

Mount to DIN Rail or with screws.

Common design that can also be customized.

Terminal block signal labels give the PLC

addresses.

To page 13 for details on models for general-purpose devices

To page 4 for details on models for OMRON PLCs

To page 9 for details on models for Mitsubishi PLCs

All Models

3

General-purpose

devices

Connecting Spring clamp Terminals

To insert a wire, insert a

screwdriver into the release hole

and then insert the stripped wire.

To remove a wire, insert a

screwdriver into the release hole

and then pull out the stripped wire.

Release holeRelease hole

Wire insertion holes

Insert the screwdriver into the

release hole and pull out the ferrule.

Using Ferrules

How to insert wire How to release wire Inserting and Removing Wires

Using Stripped Wires

Insert wire into the terminal

block.

Type

General-purpose devices

Features

Terminal Type

XW2R-J



-T



XW2R-E



-T



XW2R-P



-T



Appearance

Model

M3 Screw Clamp Spring Clamp

M3 Screw Clamp Spring Clamp

XW2R-J34G-MXW2R-E34G-MXW2R-P34G-M

XW2R-J34G-C

For Mitsubishi

PLC

For OMRON

PLC

For PLCs from

Mitsubishi

For PLCs from

OMRON

XW2R-E34G-CXW2R-P34G-C

PLCs

XW2R

New Series

Product Lineup

Wide variation of poles

Minimized size with

required number of poles

Specialized wiring pattern

for PLC

Smart Features

PLC Connecting type General-purpose devices

Wiring patterns that are specifically

designed for PLCs reduce the work

required to check signal layout.

More model variations are scheduled for

future development, such as models with

FCN, MR, or MDR connectors in addition to

the current models with MIL connectors.

Spring Clamp terminals simplify wiring and

make the terminal blocks even easier to

use.(In comparison to the OMRON XW2F.)

The terminal arrangement enables

smoother wiring work.

Mount to DIN Rail or with screws.

Common design that can also be customized.

Terminal block signal labels give the PLC

addresses.

To page 13 for details on models for general-purpose devices

To page 4 for details on models for OMRON PLCs

To page 9 for details on models for Mitsubishi PLCs

Specialized

wiring pattern for

OMRON PLCs and

Mitsubishi PLCs

Minimized size

with required

number of poles

Wide variation

of poles

All Models

2

Models for

Connection to

OMRON PLCs

XW2Z-B

Connection to 32 pts unit

(Without branch)

XW2Z-B

Connection to 64 pts unit

(Without branch)

XW2Z-K

inputsoutputs

Connection to 64 pts unit

(Without branch)

Connection Examples

CJ1W-ID231 32-point

CJ1W-MD563 IN 32 Points,OUT 32 Points

CJ1W-ID261 64-point

32-point Input Unit or Output Unit

64-point Output Unit

64-point Input Unit or Output Unit

5

Models for

Connection to

OMRON PLCs

PLC Type I/O

I/O Points I/O Unit Model Connecting cables

C1

Input

32

CJ1W-ID231

XW2Z-000B

32-point Unit: 1 Cable

64-point Unit: 2 Cables

CS1W-ID231

C200H-ID216

C200H-ID218

CQM1-ID112

CQM1-ID213

CQM1-ID214

64

CJ1W-ID261

CS1W-ID261

C200H-ID217

C200H-ID219

C200H-ID111

C500-ID114

C500-ID219

I/O 32

CJ1W-MD261 (inputs)

CS1W-MD261 (inputs)

CS1W-MD262 (inputs)

CS1W-MD561 (inputs)

C2

Input 32 CJ1W-ID232

XW2Z-000K

32-point Unit: 1 Cable

64-point Unit: 2 Cables

CJ1W-ID233

64 CJ1W-ID262

I/O 32

CJ1W-MD263 (inputs)

CJ1W-MD563 (inputs)

C3

Output

32

CJ1W-OD231

XW2Z-000B

32-point Unit: 1 Cable

64-point Unit: 2 Cables

CS1W-OD231

CS1W-OD232

C200H-OD218

CQM1-OD213

64

CJ1W-OD261

CS1W-OD261

CS1W-OD262

C200H-OD219

C500-OD213

I/O 32

CJ1W-MD261 (outputs)

CS1W-MD261 (outputs)

CS1W-MD262 (outputs)

CS1W-MD561 (outputs)

C4

Output

32

CJ1W-OD232

XW2Z-000K

32-point Unit: 1 Cable

64-point Unit: 2 Cables

CJ1W-OD233

CJ1W-OD234

64

CJ1W-OD262

CJ1W-OD263

I/O 32

CJ1W-MD263 (outputs)

CJ1W-MD563 (outputs)

J

E

P

M3 Screw

Clamp

Spring Clamp

MIL (XG4A) C1

C2

C3

C4

Refer to the

following table

for details.

G

Wiring method

Mounted Connector type

PLC type

XW2R-3 4 G-

4

*Connection is not possible to all OMRON PLC Units.

*000

is replaced by the cable length.

*There is one common for each 32 points.

*Refer to page 16-17 for information on Connecting Cables.

Model List

Models for OMRON PLCs

Models for

Connection to

OMRON PLCs

Dimensions Wiring Diagram

Label Contents

C1

C2

C3

C4

MIL Connector

Terminal Block

MIL Connector

MIL Connector

Terminal Block

Terminal Block

MIL Connector

Terminal Block

403836343230282624222018161412108642

3634323028262422

19/20

17/18

161412108642

39373533312927252321191715131197531

39/40

37/38 353331292725232115131197531

4038363432302826

40 38 36 34 32 30 28 26

242220

20

18

18

16

16

14

14

12

12

10

10

8

8

6

6

42

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

232119

19

17

17

15

15

13

13

11

11

9

9

7

7

5

5

31

1/2

21/22

3/4

23/24

4038363432302826

40 38 36 34 32 30 28 26

242220

20

18

18

16

16

14

14

12

12

10

10

8

8

6

6

42

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

232119

19

17

17

15

15

13

13

11

11

9

9

7

7

5

5

31

1/2

21/22

3/4

23/24

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

3432302826242220161412108642

1

35/36

3331292725232119

17/18 15131197531

Appearance I/O Points

(number of poles) Model Dimension A(mm) Dimension B(mm)

32 (34) XW2R-E34G-C1 98.5 108

32 (34) XW2R-E34G-C2 98.5 108

32 (34) XW2R-E34G-C3 98.5 108

32 (34) XW2R-E34G-C4 98.5 108

Rated current

0.5A/signal,4A/common

Rated voltage

24VDC

Insuration resistance

100MΩ min.(at 500VDC)

Dielectric strength

500VAC for 1 min (leakage current: 1 mA max.)

Ambient operating temperature

0 to 55℃

Applicable

wires

Applicable wire sizes

AWG 22 to 16 (rod terminals)

AWG 26 to 16 (twisted or solid wires)

Stripped length

7 mm

9

9

2.5

5(Pitch)

8.5

29.75

A

B

2- Ø 4.5

20.25

50

MIL Plug:XG4A-4031

4.5

2

20

(43.3)

(45.11)

Rod

Blade

Note: Round rod and blade crimp terminals are made by Nichifu.

BT1.25-9-1

BT1.25-10-1

W = 2.2

TC-05

Dia. = 1

AWG22 to AWG16

(0.30 to 1.25 mm2)

AWG22 to AWG16

(0.30 to 1.25 mm2)

AWG22 to AWG18

(0.30 to 0.75 mm2)

Applicable crimp terminals Applicable wires

TC-1.25S

Dia. = 1.5

Details on Crimp Terminals

Round rod

Blade

Dia.

8-10mm

W

t=0.75

8-10mm

7

(Unit:mm)

Ratings and Specifications

Clamp

For C1 and C2 For C3 and C4

Models for

Connection to

OMRON PLCs

Dimensions Wiring Diagram

Label Contents

C1

C2

C3

C4

MIL Connector

Terminal Block

MIL Connector

MIL Connector

Terminal Block

Terminal Block

MIL Connector

Terminal Block

403836343230282624222018161412108642

3634323028262422

19/20

17/18

161412108642

39373533312927252321191715131197531

39/40

37/38 353331292725232115131197531

4038363432302826

40 38 36 34 32 30 28 26

242220

20

18

18

16

16

14

14

12

12

10

10

8

8

6

6

42

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

232119

19

17

17

15

15

13

13

11

11

9

9

7

7

5

5

31

1/2

21/22

3/4

23/24

4038363432302826

40 38 36 34 32 30 28 26

242220

20

18

18

16

16

14

14

12

12

10

10

8

8

6

6

42

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

232119

19

17

17

15

15

13

13

11

11

9

9

7

7

5

5

31

1/2

21/22

3/4

23/24

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

3432302826242220161412108642

1

35/36

3331292725232119

17/18 15131197531

Appearance I/O Points

(number of poles) Model Dimension A(mm) Dimension B(mm)

32 (34) XW2R-J34G-C1 130.7 140.2

32 (34) XW2R-J34G-C2 130.7 140.2

32 (34) XW2R-J34G-C3 130.7 140.2

32 (34) XW2R-J34G-C4 130.7 140.2

Rated current

0.5A/signal,4A/common

Rated voltage

24VDC

Insuration resistance

100MΩ min.(at 500VDC)

Dielectric strength

500VAC for 1 min (leakage current: 1 mA max.)

Ambient operating temperature

0 to 55℃

Applicable

wires

Applicable wire sizes

AWG 22 to 16 (round or forked crimp terminals)

AWG 26 to 16 (twisted or solid wires)

Stripped length

9 mm

3.5

7(Pitch)

9

8.5

29.75

9

2-Ø4.5

20.25

50

A

B

M3

MIL Plug:XG4A-4031

4.5

5.8

2

20

(48.35)

(45.11)

Wiring Terminal Blocks

Use crimp terminals on terminal blocks with M3 screws.

Terminal Screw Tightening Torque

Use a tightening torque of 0.5 N·m when connecting wires or

crimp terminals to the terminal block.

Details on Crimp Terminals

Forked crimp terminals

Round crimp terminals

AWG 22 to 16(0.30 to 1.25 mm

2

)

AWG 22 to 16(0.30 to 1.25 mm

2

)

1.25-3

1.25Y-3

Applicable wiresApplicable crimp terminals

Round crimp terminals

Forked crimp terminals

5.8 mm max.

3.2 mm

5.8 mm max.

3.2 mm dia.

6

(Unit:mm)

Ratings and Specifications

M3 Screw

For C1 and C2 For C3 and C4

Models for

Connection to

Mitsubishi PLCs

PLC Type I/O Points Mitsubishi PLC Module model

Connecting cables

M1

32

LX41C4

XW2Z-000B: 1 cable

QX41

QX41-S1

QX41-S2

QX71

QH42P (input)

QX41Y41P (input)

A1SX41-S1

A1SX41-S2

A1SX71

A1SH42 (input)

A1SH42-S1 (input)

64

LX42C4

XW2Z-000B: 2 cables

QX42

QX42-S1

QX82

QX82-S1

A1SX42-S1

A1SX42-S2

A1SX82-S

M2

32

LY41NT1P

XW2Z-000B: 1 cable

QY41P

QY71

QH42P (output)

QY41Y41P (output)

A1SY41-S1

A1SY41P

A1SY42P

A1SY71

64

A1SH42 (output)

XW2Z-000B: 2 cables

A1SH42-S1 (output)

LY42NT1P

QY42P

A1SY42

J

E

P

M3 Screw

Clamp

Spring Clamp

MIL (XG4A)

G

Wiring method

Mounted Connector type

XW2R-3 4 G-

M1

M2

Refer to the following

table for details.

PLC type

9

Model List

Models for Connection to Mitsubishi PLCs

*000

is replaced by the cable length.

*Refer to page 16 for information on Connecting Cables.

Models for

Connection to

OMRON PLCs

Dimensions Wiring Diagram

Label Contents

C1

C2

C3

C4

MIL Connector

Terminal Block

MIL Connector

MIL Connector

Terminal Block

Terminal Block

MIL Connector

Terminal Block

403836343230282624222018161412108642

3634323028262422

19/20

17/18

161412108642

39373533312927252321191715131197531

39/40

37/38 353331292725232115131197531

4038363432302826

40 38 36 34 32 30 28 26

242220

20

18

18

16

16

14

14

12

12

10

10

8

8

6

6

42

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

232119

19

17

17

15

15

13

13

11

11

9

9

7

7

5

5

31

1/2

21/22

3/4

23/24

4038363432302826

40 38 36 34 32 30 28 26

242220

20

18

18

16

16

14

14

12

12

10

10

8

8

6

6

42

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

232119

19

17

17

15

15

13

13

11

11

9

9

7

7

5

5

31

1/2

21/22

3/4

23/24

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

3432302826242220161412108642

1

35/36

3331292725232119

17/18 15131197531

Appearance I/O Points

(number of poles) Model Dimension A(mm) Dimension B(mm)

32 (34) XW2R-P34G-C1 98.5 108

32 (34) XW2R-P34G-C2 98.5 108

32 (34) XW2R-P34G-C3 98.5 108

32 (34) XW2R-P34G-C4 98.5 108

Rated current

0.5A/signal,4A/common

Rated voltage

24VDC

Insuration resistance

100MΩ min.(at 500VDC)

Dielectric strength

500VAC for 1 min

Ambient operating temperature

0 to 55℃

Applicable

wires

Applicable wire sizes

AWG 24 to 14 (rod terminals),AWG 28 to 14 (twisted or solid

wires)(Outer diameter of insulation must be 4 mm max)

Stripped length

AWG28-16: 8 to 10 mm, AWG14: 9 to 10 mm

9 9

5(Pitch)

8.5

29.75

20.25

2- Ø 4.5

50

A

B

MIL Plug:XG4A-4031

2

20

(33.4)

(45.11)

4.5

Round ferrules

Square ferrules

Dimension C (Diameter)

Dimension B (Height)

Dimension A (Width)

Model XW4Z-00B

2 mm dia. max. (after crimping)

2 mm max.

2.7mm max.

The cross-sectional area after

crimping must be 4.8 mm

2

or less

Applicable Ferrules

Use ferrules of the lengths and thicknesses specified below.If other lengths or thicknesses are

used, connection may not be possible or it may not be possible to insert or remove the posts.

Ferrule Dimensions

Special Tools

Details on Crimp Terminals

B

Square ferrules

A

Dia. C

Round ferrules

8-10mm

8-10mm

8

(Unit:mm)

Spring Clamp

Ratings and Specifications

For C1 and C2 For C3 and C4

Models for

Connection to

Mitsubishi PLCs

Dimensions Wiring Diagram

Label Contents

MIL Connector

Terminal Block

MIL Connector

Terminal Block

403836343230282624222018161412108642

40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10

4

2

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

23

23

21

21

19

19

17

17

15

15

13

13

11

11

9

9

7531

3

1

403836343230282624222018161412108642

40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10

4

2

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

23

23

21

21

19

19

17

17

15

15

13

13

11

11

9

9

7531

3

1

M1

M2

Appearance I/O Points

(number of poles) Model Dimension A(mm) Dimension B(mm)

32 (34) XW2R-E34G-M1 98.5 108

32 (34) XW2R-E34G-M2 98.5 108

Rated current

0.5A/signal,2A/common

Rated voltage

24VDC

Insuration resistance

100MΩ min.(at 500VDC)

Dielectric strength

500VAC for 1 min (leakage current: 1 mA max.)

Ambient operating temperature

0 to 55℃

Applicable

wires

Applicable wire sizes

AWG 22 to 16 (rod terminals)

AWG 26 to 16 (twisted or solid wires)

Stripped length

7 mm

Rod

Blade

Note: Round rod and blade crimp terminals are made by Nichifu.

BT1.25-9-1

BT1.25-10-1

W = 2.2

TC-05

Dia. = 1

AWG22 to AWG16

(0.30 to 1.25 mm2)

AWG22 to AWG16

(0.30 to 1.25 mm2)

AWG22 to AWG18

(0.30 to 0.75 mm2)

Applicable crimp terminals Applicable wires

TC-1.25S

Dia. = 1.5

Details on Crimp Terminals

Round rod

Blade

Dia.

8-10mm

W

t=0.75

8-10mm

9

9

2.5

5(Pitch)

8.5

29.75

A

B

2- Ø 4.5

20.25

50

MIL Plug:XG4A-4031

4.5

2

20

(43.3)

(45.11)

11

(Unit:mm)

Ratings and Specifications

Clamp

For M1 For M2

Models for

Connection to

Mitsubishi PLCs

Dimensions Wiring Diagram

Label Contents

MIL Connector

Terminal Block

MIL Connector

Terminal Block

403836343230282624222018161412108642

40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10

4

2

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

23

23

21

21

19

19

17

17

15

15

13

13

11

11

9

9

7531

3

1

403836343230282624222018161412108642

40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10

4

2

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

23

23

21

21

19

19

17

17

15

15

13

13

11

11

9

9

7531

3

1

M1

M2

Appearance I/O Points

(number of poles) Model Dimension A(mm) Dimension B(mm)

32 (34) XW2R-J34G-M1 130.7 140.2

32 (34) XW2R-J34G-M2 130.7 140.2

Rated current

0.5A/signal,2A/common

Rated voltage

24VDC

Insuration resistance

100MΩ min.(at 500VDC)

Dielectric strength

500VAC for 1 min (leakage current: 1 mA max.)

Ambient operating temperature

0 to 55℃

Applicable

wires

Applicable wire sizes

AWG 22 to 16 (round or forked crimp terminals)

AWG 26 to 16 (twisted or solid wires)

Stripped length

9 mm

Wiring Terminal Blocks

Use crimp terminals on terminal blocks with M3 screws.

Terminal Screw Tightening Torque

Use a tightening torque of 0.5 N·m when connecting wires or

crimp terminals to the terminal block.

Details on Crimp Terminals

Forked crimp terminals

Round crimp terminals

AWG 22 to 16(0.30 to 1.25 mm

2

)

AWG 22 to 16(0.30 to 1.25 mm

2

)

1.25-3

1.25Y-3

Applicable wiresApplicable crimp terminals

Round crimp terminals

Forked crimp terminals

5.8 mm max.

3.2 mm

5.8 mm max.

3.2 mm dia.

3.5

7(Pitch)

9

8.5

29.75

9

2-Ø4.5

20.25

50

A

B

M3

MIL Plug:XG4A-4031

4.5

5.8

2

20

(48.35)

(45.11)

10

(Unit:mm)

Ratings and Specifications

M3 Screw

For M1 For M2

General-

purpose

devices

Appearance number of poles Model Dimension A(mm) Dimension B(mm)

20 XW2R-J20G-T 81.7 91.2

34 XW2R-J34G-T 130.7 140.2

40 XW2R-J40G-T 151.7 161.2

50 XW2R-J50G-T 186.7 196.2

60 XW2R-J60G-T 221.7 231.2

Rated current 1A

Rated voltage 125VAC 24VDC

Insuration resistance 100MΩ min.(at 500VDC)

Dielectric strength 500VAC for 1 min (leakage current: 1 mA max.)

Ambient operating temperature

0 to 55℃

A

B

8.5

29.75

9

9

20.25

50

2-Ø4.5

3.5

7(Pitch)

MIL Plug:XG4A-



31

M3

Depending on the poles

2

20

(48.35)

(45.11)

4.5

5.8

XW2R-- T

J

E

P

N

M3 Screw

Clamp

Spring Clamp

e-CON*

*

Scheduled for release soon.

20

34

40

50

60

G

C

F

D

R

M

MIL (XG4A)

MIL (XG4C)*

FCN*

D-sub*

MR*

MDR*

Wiring method

Number of poles

Mounted Connector type

Blank

R

Plug (male)

Socket (female)*

Plug/Socket

Connector

Terminal Block

13

Model List

Dimensions

Ratings and Specifications

Wiring Diagram

Label Contents

M3 Screw

*The details on crimp terminals are the same for the XW2R-J34G on page 6.

*The label contents for a Terminal Block with 34 poles are shown.

(Unit:mm)

Models for

Connection to

Mitsubishi PLCs

Dimensions Wiring Diagram

Label Contents

MIL Connector

Terminal Block

MIL Connector

Terminal Block

403836343230282624222018161412108642

40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10

4

2

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

23

23

21

21

19

19

17

17

15

15

13

13

11

11

9

9

7531

3

1

403836343230282624222018161412108642

40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10

4

2

39

39

37

37

35

35

33

33

31

31

29

29

27

27

25

25

23

23

21

21

19

19

17

17

15

15

13

13

11

11

9

9

7531

3

1

M1

M2

Appearance I/O Points

(number of poles) Model Dimension A(mm) Dimension B(mm)

32 (34) XW2R-P34G-M1 98.5 108

32 (34) XW2R-P34G-M2 98.5 108

Rated current

0.5A/signal,2A/common

Rated voltage

24VDC

Insuration resistance

100MΩ min.(at 500VDC)

Dielectric strength

500VAC for 1 min

Ambient operating temperature

0 to 55℃

Applicable

wires

Applicable wire sizes

AWG 24 to 14 (rod terminals),AWG 28 to 14 (twisted or solid

wires)(Outer diameter of insulation must be 4 mm max)

Stripped length

AWG28-16: 8 to 10 mm, AWG14: 9 to 10 mm

9 9

5(Pitch)

8.5

29.75

20.25

2- Ø 4.5

50

A

B

MIL Plug:XG4A-4031

2

20

(33.4)

(45.11)

4.5

Round ferrules

Square ferrules

Dimension C (Diameter)

Dimension B (Height)

Dimension A (Width)

Model XW4Z-00B

2 mm dia. max. (after crimping)

2 mm max.

2.7mm max.

The cross-sectional area after

crimping must be 4.8 mm

2

or less

Applicable Ferrules

Use ferrules of the lengths and thicknesses specified below.If other lengths or thicknesses are

used, connection may not be possible or it may not be possible to insert or remove the posts.

Ferrule Dimensions

Special Tools

Details on Crimp Terminals

B

Square ferrules

A

Dia. C

Round ferrules

8-10mm

8-10mm

12

(Unit:mm)

Ratings and Specifications

Spring Clamp

For M1 For M2

General-

purpose

devices

Appearance number of poles Model Dimension A(mm) Dimension B(mm)

20 XW2R-P20G-T 64.4 73.9

34 XW2R-P34G-T 98.5 108

40 XW2R-P40G-T 113.5 123

50 XW2R-P50G-T 138.5 148

60 XW2R-P60G-T 163.5 173

Rated current

1A

Rated voltage

125VAC 24VDC

Insuration resistance

100MΩ min.(at 500VDC)

Dielectric strength

500VAC for 1 min (leakage current: 1 mA max.)

Ambient operating temperature

0 to 55℃

Applicable

wires

Applicable wire sizes

AWG 24 to 14 (rod terminals),AWG 28 to 14 (twisted or solid

wires)(Outer diameter of insulation must be 4 mm max)

Stripped length

AWG28-16: 8 to 10 mm, AWG14: 9 to 10 mm

A

5(Pitch)

29.75

20.25

50

99

8.5

2-Ø4.5

B

MIL Plug:XG4A-31

Depending on the poles

4.5

2

20

(33.4)

(45.11)

Connector

Terminal Block

15

Dimensions Wiring Diagram

Ratings and Specifications Label Contents

*The details on crimp terminals are the same for the XW2R-P34G on page 8.

*The label contents for a Terminal Block with 34 poles are shown.

(Unit:mm)

Spring Clamp

General-

purpose

devices

Appearance number of poles Model Dimension A(mm) Dimension B(mm)

20 XW2R-E20G-T 64.4 73.9

34 XW2R-E34G-T 98.5 108

40 XW2R-E40G-T 113.5 123

50 XW2R-E50G-T 138.5 148

60 XW2R-E60G-T 163.5 173

Rated current 1A

Rated voltage 125VAC 24VDC

Insuration resistance 100MΩ min.(at 500VDC)

Dielectric strength 500VAC for 1 min (leakage current: 1 mA max.)

Ambient operating temperature

0 to 55℃

(43.3)

A

29.75

20.25

50

2-Ø4.5

B

9

9

8.5

2.5

5(Pitch)

MIL Plug:XG4A-31

Depending on the poles

4.5

2

20

(45.11)

Connector

Terminal Block

14

Dimensions

Ratings and Specifications

Wiring Diagram

Label Contents

Clamp

*The details on crimp terminals are the same for the XW2R-E34G on page 7.

*The label contents for a Terminal Block with 34 poles are shown.

(Unit:mm)

Connecting

Cables

Appearance Model Cable length L (m)

A B

XW2Z-100D 1 0.75

XW2Z-150D 1.5 1.25

XW2Z-200D 2 1.75

XW2Z-300D 3 2.75

XW2Z-500D 5 4.75

XW2Z-010D 10 9.75

XW2Z-15MD 15 14.75

XW2Z-20MD 20 19.75

Appearance Model Cable length L (m)

XW2Z-100F 1

XW2Z-150F 1.5

XW2Z-200F 2

XW2Z-300F 3

XW2Z-500F 5

XW2Z-010F 10

XW2Z-15MF 15

XW2Z-20MF 20

Appearance Model Cable length L (m)

XW2Z-C25K 0.25

XW2Z-C50K 0.5

XW2Z-100K 1

XW2Z-150K 1.5

XW2Z-200K 2

XW2Z-300K 3

XW2Z-500K 5

XW2Z-010K 10

Forked

terminal

No. of

cores

Insulation

color

Dot

marks Dot color

Connector

pin No.

11 Blue

0

Red 1

2 Black 2

32 Pink Red 3

4 Black 4

53 Green Red 5

6 Black 6

74 Orange Red 7

8 Black 8

95 Gray Red 9

10 Black 10

11 6 Blue

00

Red 11

12 Black 12

13 7 Pink Red 13

14 Black 14

15 8 Green Red 15

16 Black 16

17 9 Orange Red 17

18 Black 18

19 10 Gray Red 19

20 Black 20

A

B

Yellow

Black

CN3

(250 mm)

CN2

(500 mm)

CN1

L

Forked terminals

(M3.5)

XG4M-2030-T

Devices

300 (mm)

L

B20

B19

B18

B17

B16

B15

B14

B13

B12

B11

B10

B9

B8

B7

B6

B5

B4

B3

B2

B1

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

FCN367J040-AU/F

CN1

XG4M-2030-T

CN3

XG4M-2030-T

CN2

1 1

17 17

18 18

20 19

18 17

16 15

4 3

2 1

19 19

20 20

2 2

8 8

9 9

10 10

11 11

20 19

18 17

16 15

4 3

2 1

B A

Triangular mark

Triangular

mark

XG4M-2030-T

CN3

(mating side)

XG4M-2030-T

CN2

(mating side)

FCN367J040-AU/F

CN1

(mating side)

NC

NC

NC

19 20

17 18

3 4

1 2

20

19

18

17

4

3

2

1

XG4M-2030-T

(mating side)

Forked

terminals

(M3.5)

Triangular

mark

21 22

19 20

39 40

37 38

1 2

3 4

20 19

22 21

2 1

4 3

40 39

38 37

XG4M-4030-T

(mating side)

XG4M-4030-T

(mating side)

Triangular mark

Triangular mark

17

XW2Z-000D

Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to Two 20-pin MIL Connectors

XW2Z-000F

Connectors: One 20-pin MIL Connector to 20 Loose Wires with Crimp Terminals Attached

XW2Z-000K

Connectors: One 40-pin MIL Connector to One 40-pin MIL Connector

Cable length L (m)

Cable length L (m)

Cable length L (m)

Wiring Diagram

Wiring Diagram

Wiring Diagram

Connector Pin No. Table

Note: Connector pins are connected 1-to-1 so

that pin numbers correspond.

Connecting

Cables

Appearance Model Cable length L (m)

XW2Z-050A 0.5

XW2Z-100A 1

XW2Z-150A 1.5

XW2Z-200A 2

XW2Z-300A 3

XW2Z-500A 5

XW2Z-700A 7

XW2Z-010A 10

XW2Z-15MA 15

XW2Z-20MA 20

Appearance Model Cable length L (m)

XW2Z-050B 0.5

XW2Z-100B 1

XW2Z-150B 1.5

XW2Z-200B 2

XW2Z-300B 3

XW2Z-500B 5

XW2Z-700B 7

XW2Z-010B 10

XW2Z-15MB 15

XW2Z-20MB 20

Rated current 1A

Rated voltage 125 VAC 24 VDC

Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) *1

Insulation resistance 100 MΩ min. (at 500 VDC)

Dielectric strength 500 VAC for 1 min (leakage current: 1 mA max.) *2

Ambient operating temperature

−25 to 80℃

Item Part name Materials and Finish

Connectors

XG4M-2030

XG4M-4030

Housing Fiber-glass reinforced PBT resin (UL94V-0)/black

Cover

Contacts Mating end Phosphor bronze/nickel base, 0.15-μm gold plating

Press-fit end Phosphor bronze/nickel base, 2.0-μm tin plating

XG4T-2004/4004 Strain Relief Fiber-glass reinforced PBT resin (UL94V-0)/black

FCN-367J024-AU/F *

FCN-367J040-AU/F

Housing Polyester resin (UL94V-0)/black

Contacts Mating end Copper alloy/gold plated

Press-fit end Copper alloy/tin plated

Connecting screw Steel/nickel plated

Cable UL2464 Interface Cable AWG28

Crimp terminal Forked crimp terminal 1.25 YAS 3.5 or the equivalent

L

L

1 1

2 2

6 6

7 7

10 10

9 9

12 12

11 11

12 11

14 13

2 1

4 3

20 19

18 17

B A

FCN367J024-AU/F

(mating side)

XG4M-2030-T

(mating side) Triangular

mark

NC

1 1

2 2

10 10

11 11

20 20

19 19

20 19

22 21

2 1

4 3

40 39

38 37

B A

FCN367J040-AU/F

(mating side) XG4M-4030-T

(mating side)

Triangular

mark

16

XW2Z-000A

Connectors: One 24-pin Connector Made by Fujitsu Component, Ltd. to One 20-pin MIL Connector

XW2Z-000B

Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to One 40-pin MIL Connector

Cable length L (m)

Wiring Diagram

Wiring Diagram

XW2Z

Ratings and SpecificationsAppearance

Materials and Finish

* These housings, contacts, and connecting screws are made by Fujitsu Component, Ltd.

Cable length L (m)

*1. Contact resistance for the Connector. *2. Dielectric strength for the Connector.

Safety Precautions

Precautions for Correct Use

• Do not perform wiring work, remove connectors, or connect connectors while power is being supplied.

Electric shock or damage to the device may result.

• Double-check all wiring before turning ON the power supply.

• After wiring, route the cable so that force is not applied directly to the connections.

• Do not damage the cores when stripping the insulation from them.

• Always twist stranded wires together before connecting them.

• Do not presolder wires. It may not be possible to connect them or remove them.

Wiring Precautions

Wires for Terminal Blocks

Mounting Units to and Removing Units from DIN Track

Connecting Spring cramp Terminals

Use tool

Bending Radius of Connecting Cables

• Select a use tool from following table.

• To prevent damaging the Connecting Cables, use the following minimum bending radii as guidelines.

1.Hook the Unit on the DIN Track.

2.Press the Unit onto the DIN Track to secure it.

1.Insert a flat-blade screwdriver into the DIN Track lock.

2.Move the screwdriver like a lever to free the lock.

Using Ferrules

Mounting Procedure Removal Procedure

How to insert wire How to release wire Inserting and Removing Wires

Using Stripped Wires

Model Use tool

XW2R-J

XW2R-E

XW2R-P

Phillips screwdriver

Flat-blade screwdriver

JIS#2

Model XW4Z-00B

Head of screwdriver Is 0.4 × 2.5mm max.

Specialized tool and dimension

A, F, or X

B, D, K, L, or N

67.2 mm

88 mm

End of model number Minimum bending radius

XW2Z-

Hook.Hook.

1

Press.

Press.

2

To insert a wire, insert a

screwdriver into the release hole

and then insert the stripped wire.

To remove a wire, insert a

screwdriver into the release hole

and then pull out the stripped wire.

Wire insertion holes

Release holeRelease hole

Wire insertion holes

Insert the screwdriver into the

release hole and pull out the ferrule.

The wire should be pushed into

the terminal block till stopping.

19

Connecting

Cables

Appearance Model Cable length L (m)

A B

XW2Z-100L 1 0.75

XW2Z-150L 1.5 1.25

XW2Z-200L 2 1.75

XW2Z-300L 3 2.75

XW2Z-500L 5 4.75

XW2Z-010L 10 9.75

XW2Z-15ML 15 14.75

XW2Z-20ML 20 19.75

Appearance Model Cable length L (m)

A B

XW2Z-100N 1 0.75

XW2Z-150N 1.5 1.25

XW2Z-200N 2 1.75

XW2Z-300N 3 2.75

XW2Z-500N 5 4.75

XW2Z-010N 10 9.75

XW2Z-15MN 15 14.75

XW2Z-20MN 20 19.75

Appearance Model Cable length L (m)

XW2Z-C50X 0.5

XW2Z-100X 1

XW2Z-200X 2

XW2Z-300X 3

XW2Z-500X 5

XW2Z-010X 10

A

B

Green

White

CN3

CN1

CN2

(250 mm)

(500 mm)

L

B20

B19

B18

B17

B16

B15

B14

B13

B12

B11

B10

B9

B8

B7

B6

B5

B4

B3

B2

B1

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

FCN367J040-AU/F

CN1

XG4M-2030-T

CN3

XG4M-2030-T

CN2

23 24

21 22

19 20

17 18

39 40

37 38

1 2

3 4

18 17

20 19

2 1

4 3

18 17

20 19

2 1

4 3

XG4M-2030-T

CN2

(mating side)

XG4M-2030-T

CN3

(mating side)

Triangular mark

XG4M-4030-T

(mating side) Triangular mark

Triangular mark

19 20

17 18

1 2

3 4

21

43

20 19

18 17

XG4M-2030-T

(mating side)

XG4M-2030-T

(mating side)

Triangular mark

Triangular mark

Linear lengths (not including bends)

CN1

CN2

CN3

(500 mm)

(250 mm)

Green

Black

B

A

18

Note: Connector pins are connected 1-to-1 so

that pin numbers correspond.

XW2Z-000L

Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to Two 20-pin MIL Connectors

XW2Z-000N

Connectors: One 40-pin MIL Connector to Two 20-pin MIL Connectors

XW2Z-000X

Connectors: One 20-pin MIL Connector to One 20-pin MIL Connector

Cable length L (m)

Cable length L (m)

Cable length L (m)

Wiring Diagram

Wiring Diagram

Wiring Diagram

Printed on recycled paper.

R26I-E-01 Note: Specifications are subject to change. © 2013 Omron Electronics LLC Printed in U.S.A.

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Tel: +31 (0) 23 568 13 00

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Fax: +31 (0) 23 568 13 88

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www.industrial.omron.eu

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• Machine Automation Controllers (MAC) • Programmable Controllers (PLC)

• Operator interfaces (HMI) • Distributed I/O • Software

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• Servo & AC Drives • Motion Controllers & Encoders

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• Single and Multi-loop Controllers

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• Proximity Sensors • Photoelectric Sensors • Fiber-Optic Sensors

• Amplified Photomicrosensors • Measurement Sensors

• Ultrasonic Sensors • Vision Sensors • RFID/Code Readers

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• Relays • Pushbuttons & Indicators • Limit and Basic Switches • Timers

• Counters • Metering Devices • Power Supplies

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• Laser Scanners • Safety Mats • Edges and Bumpers

• Programmable Safety Controllers • Light Curtains • Safety Relays

• Safety Interlock Switches