Product Detail Manual
2014-07-05
: Pdf 621880-Attachment 621880-Attachment 754473 Batch5 unilog
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Your Key To Effective Energy Isolation Programs LOCKOUT TAGOUT IS YOUR KEY TO SAFETY EFFECTIVE ENERGY ISOLATION PROGRAMS Effective lockout procedures can dramatically increase your company’s productivity by making lockout activities more efficient. Your procedures serve as a checklist that allows workers to quickly move through the steps without confusion or mistakes, reducing downtime and damage to machinery. Using correct lockout tools and devices is critical to the success of your program implementation. An effective energy isolation program is a four-step process: 1 Hazard analysis to determine the type and magnitude of hazardous energy associated with each piece of equipment 2 I dentification of steps necessary to isolate that energy and lock out the relevant control points 3 Documentation of the correct steps to isolate and lockout energy 4 Employee training When selecting your devices two questions should be asked: How many employees are involved in the procedure? What is the energy source (electrical, valve etc)? For lockout situations where up to 6 employees are involved in the process, hasps are an effective device whereby all personnel can be occupied in maintenance activities simultaneously. Non-conductive, stainless steel and vinyl coated hasps are widely used in mining applications. Valve and cable lockout devices enable you to isolate various energy sources, when used in conjunction with padlocks. Brady’s extensive range of devices enables you to select and use the most appropriate tools for your procedure, in accordance with your specific application. In all lockout procedures an employee or maintenance team doing the servicing must have exclusive control of the lockout devices and padlocks. Brady’s selection of lockout products help to facilitate an effective energy isolation program that can prevent potentially fatal injuries in your workplace. and periodic procedure review/updates CUSTOM KEYING OPTIONS BRADY PADLOCK KEYING OPTIONS Custom keying, charting and engraving of padlocks is available from Brady. We have many keying options available including thousands of genuine ‘key to differ’ options and the ability to keyed alike, master keying and grand master keying. Brady guarantees quality products, a secure key register and quick turnaround time. Use Brady’s custom order form available for download from www.bradyaust.com.au and send to your local Brady distributor for a prompt quote. Master Keyed Systems A master key opens all locks in the system, even though each lock has its own individual key. This system permits organising submaster, master and grandmaster systems along departmental or other Individually Keyed A Submaster Key “A” (Open only locks in group “A”) Individually Keyed B Individually Keyed C Submaster Key “B” (Open only locks in group “B”) Keyed Differently E ach lock in a keyed differently system has its own unique key. Guaranteed no duplicates, must be specially requested. See below if a master key is needed. Keyed Alike Systems All locks in a keyed-alike system use identical keys. Any lock’s key can open all the locks within the group. functional lines. Master keys can also be made to fit multiple groups of keyed alike locks. For even greater convenience all custom keying requirements for Brady lockout padlocks are keyed locally for faster delivery time. Individually Keyed D Submaster Key “C” (Open only locks in group “C”) Submaster Key “D” (Open only locks in group “D”) Master Key “ABC” (Only opens locks in groups “ABC”) Master Key “D” (Only opens locks in group “D”) GRANDMASTER KEY (OPENS ALL LOCKS THROUGHOUT SYSTEM ) Master Keyed Systems • Supervisory master key opens all locks in system • Each padlock also opens with a individual key • Allows for organising of Grandmaster, Master and Submaster systems. ELECTRICIAN’S MINI LOCKOUT KIT MINING LOCKOUT KIT Circuit breaker lockouts are an effective and affordable solution for electricians carrying out day-to-day work. Brady’s lockout kit includes a combination of lockouts for older style breakers and more modern DINN style breakers, reducing the need to carry multiple kits. The mining lockout kit offers a range of electrical protection products conveniently packaged in a portable pouch. The kit offers versatility and a wide range of electrical lockout components such as circuit breakers, lockout hasps and tags to offer complete electrical protection. Refer to page 184 Brady AS11 Catalogue for full kit listing. Refer to page 184 Brady AS11 Catalogue for full kit listing. DIMENSIONS: 130 x 185 x 50mm (HxWxD) STANDARD PACKAGE: 1 Part No. Description 848284 Electrician's Mini Lockout Kit STANDARD PACKAGE: 1 Part No. Description 871997 Mining Lockout Kit GROUP LOCK BOXES WALLMOUNT GROUP LOCK BOXES Simplifies lockout of large equipment. After machine or process is locked out, the key or keys are placed in a lock box. Then, each authorised work team member places a personal lock or tagout device onto the group lock box. Ensures that no one employee has access to the box unless ALL employees have removed their locks or tags. Heavy steel construction. Available in red or blue. Red accepts up to 13 individual locks. Blue only has a window which allows you to see the contents inside. Efficient way for a group of employees to lock out equipment that has multiple lockout points. Keeps padlocks clean, organised and ready for use. Keyhole slot makes it easy to add keys to the box after it has been locked out. Provides easy access for employees and is highly visible. STANDARD PACKAGE: 1 Part No. 65699 848018 Dimensions (WxHxD) 250 x 150 x 100mm 250 x 150 x 100mm LOCK BOARDS Colour Red Blue (Window) 10 LOCK BOARD Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe Joe Bloe 7 Hole Box: 12 Hole Box: 26 Hole Box: Features seven key pegs that hold up to five keys each. Accommodates up to 7 padlocks (not included). Features 15 key pegs that hold up to five keys each. Accommodates up to 12 padlocks (not included). Features 15 key pegs that hold up to five keys each. Accommodates up to 26 padlocks (not included). STANDARD PACKAGE: 1 Part No. Description 854243 7 Hole Lock Box 854244 12 Hole Lock Box 854245 26 Hole Lock Box Dimensions (WxHxD) 203 x 178 x 57mm 426 x 178 x 57mm 429 x 178 x 57mm KEY CABINETS DIMENSIONS: 343 x 343mm Refer to page 189 Brady AS11 Catalogue for full kit listing. Part No. 51181 51186 50989 51187 51188 50990 Joe Bloe Organise your flow of keys while adding security. Choose from a variety of key capacities to suit your growing needs. 5 LOCK BOARD DIMENSIONS: 394 x 292mm Joe Bloe Joe Bloe Joe Bloe Description 5 Lock Board (Brady Safety PlusTM Padlocks) 5 Lock Board (Filled w/ Brady 20mm Steel Padlocks) 5 Lock Board (Board Only) 10 Lock Board (Brady Safety PlusTM Padlocks) 10 Lock Board (Filled w/ Brady 20mm Steel Padlocks) 10 Lock Board (Board Only) 839913 STANDARD PACKAGE: 1 Part No. 839913 839914 Keys per Unit 30 60 Dimensions (HxWxD) 300 x 200 x 80mm 550 x 380 x 80mm *Other sizes / capacities available on request 839914 BRADY SAFETY PLUS™ and COMPACT LOCKOUT PADLOCKS Designed specifically for use in lockout applications, Brady Safety Plus™ and Compact Lockout Padlocks help keep workers safe and equipment free from damage. Rugged, yet compact and lightweight, these innovative locks meet OH&S lockout requirements and are well suited for use in harsh industrial environments. Coupled with Brady’s wide range of lockout devices you can now be assured that a Lockout solution is available despite the size of the energy source. Features and Benefits: • Superior corrosion and chemical resistance – ideal for use in harsh environments • Non-conductive, spark resistant lock body enhances safety in electrical applications • Specially designed inner mechanism for non-conductivity between shackle and cylinder • Precision-machined cylinder offers more unique key cuts and better tamper resistance • Constructed of rugged reinforced nylon with aluminium shackle • Custom keying options available (keyed alike, master keyed), charting and engraving also available with Brady Safety Plus™ Padlocks • Supplied with two keys, ‘DANGER’ and ‘PROPERTY OF’ labels For Keyed Alike or Master Keyed options please contact your Brady distributor. Brady Safety Plus™ Padlock STANDARD PACKAGE: 1 Brady Safety Plus™ Padlock 850817 850816 850818 850819 853204 850821 850820 853203 Compact Lockout Padlock Dimensions Compact Lockout Padlock 872874 872875 872876 872877 872878 872879 872880 872881 872882 Dimensions Dimensions Colour Black Blue Grey Green Orange Purple Red Yellow White 38mm 85mm 17mm 40mm 87mm 20mm 38mm 7mm 18.5mm 47mm Weight: 88gms 32mm 26mm 65mm 16mm 17mm 7mm 26mm 4.74mm Weight: 20gms BRADY KEYED ALIKE PADLOCK PACK Three keyed alike safety padlocks in one handy pack. Padlocks come with unique keying numbers and the option to add additional padlocks on the same keying system. Ideal for tradespeople and maintenance workers who need to lock out multiple areas. Supplied with ‘Danger Locked Out’ labels and one key per padlock. BRADY PADLOCKS Brady padlocks are also available in other configurations. Please refer to the AS11 Brady catalogue or website www.bradyaust.com.au for more information. Brady Safety Plus™ Nylon Safety Padlocks feature a premium grade nylon shackle making these padlocks ideal for electrical lockout applications. Brady Safety Plus™ Stainless Steel Safety Padlocks feature a heavy duty stainless steel shackle making these padlocks ideal for applications where extreme moisture resistance is required. Brass Padlocks feature a solid brass body and shackle, a coloured vinyl casing for protection and visibility, and are spark and corrosion resistant. Brady Steel Padlocks offer the optimum in security and durability. The keyway with drill protection and countersunk rivets enhances its ability to withstand abuse and tampering. Available in six colours for visibility, and two shackle lengths (20mm and 47mm) to suit all applications. Part No. 853205 853206 853207 853208 Description Pack of 3 - Keyed Alike Pack of 3 - Keyed Alike Pack of 3 - Keyed Alike Pack of 3 - Keyed Alike Colour Red Yellow Blue Green Steel Padlocks Brass Padlock EURASIAN MINIATURE LOCKOUTS Tie Bar Lockout Pin Out Wide Pin In Standard Pin Out Standard Improve your company’s lockout program with these DINN style circuit breaker lockout devices. They are easily installed and can be teamed with the Brady range of safety lockout padlocks and hasps to ensure the safety of your workers whilst electrical maintenance or repairs are carried out. Available individually or in packs of six for your convenience. Contact your Brady distributor for a comprehensive Circuit Breaker Compatibility Guide. Part No. 90853 90854 90850 90851 90847 90848 90844 90845 Description Tie Bar Lockout (TBLO) Tie Bar Lockout (TBLO) Pin Out Wide Lockout (POW) Pin Out Wide Lockout (POW) Pin In Standard (PIS) Pin In Standard (PIS) Pin Out Standard Lockout (POS) Pin Out Standard Lockout (POS) Pack Size 1 6 1 6 1 6 1 6 CIRCUIT BREAKER LOCKOUTS Compact universal design to lock out a large range of single, double and triple-pole circuit breakers. Place lockout over circuit breaker handle, tighten set screw and attach padlock and tag. YOUR KEY TO EFFECTIVE ENERGY ISOLATION PROGRAMS Brady’s selection of lockout products help to facilitate an effective Energy Isolation Program that can prevent potentially fatal injuries in your workplace. Our range of lockout products start off by helping you with the basics, like planning, writing, training and implementing lockout procedures. Our customisable LockoutPro™ Procedure Writing software (please speak with your Brady distributor for more information) will take you through a step-by-step process of writing your own workplace lockout procedure offering a choice of standard templates. Team devices with informative lockout tags and a suitable Brady padlock and you’re well on the way to controlling hazardous energy in your workplace. For a copy of the Brady AS11 catalogue featuring all your Safety, Facility & Equipment Identification needs contact your Brady distributor or visit www.bradyaust.com.au STANDARD PACKAGE: 1 Part No. Description 836597 Circuit Breaker Lockout NO HOLE SINGLE POLE CIRCUIT BREAKER LOCKOUT The “No Hole” circuit breaker lockout device will lock out most single pole circuit breakers, and is enhanced to lock out most Federal Pacific breakers. Accepts up to a 7mm shackle diameter lock. Fits wider and thicker switch tongues: 16mm wide by 11mm thick (277 volt device) and 41mm wide by 14mm thick (480/600 volt device). Part No. 65965 65396 65966 65397 Description Small Device Small Device Large Device Large Device Pack Size 6 1 6 1 Patent No. 5,500,495 STANDARD PLUG LOCKOUT DEVICE Designed for heavy duty applications, Brady’s plug lockout is an inexpensive way to safely lock out electrical plugs. Made of rugged polypropylene and available in two sizes. Ideal for those situations where the plug is not under the exclusive control of the person doing the service or performing the maintenance. If the maintenance employee temporarily leaves the area, it prevents anyone else from putting the plug back into its outlet. It’s a simple, cost effective safety measure. STANDARD PACKAGE: 1 Part No. 65674 65675 Description Small - 3 Pin Standard Plugs Large - Industrial Plugs Dimensions (LxHxD) 89 x 50 x 50mm 178 x 82 x 82mm PHONE: 1800 620 816 FAX: 1800 805 076 ORIGINAL CABLE LOCKOUT DEVICE Flexible cable lockout devices can be used to lock out multiple valves simultaneously all with one device. Better than chains and just as effective, with a lot less weight. Great for security use. A cost effective way to lock out gate valves, with many other uses as well. STANDARD PACKAGE: 1 Part No. 65318 65319 65320 Description Cable Lockout Device w/ 1.8m Cable 2.4m Replacement Cable Only 3.0m Replacement Cable Only GATE VALVE LOCKOUTS Available in five sizes to fit valve handles from 25mm to 330mm in diameter. Made of durable, non-adherent plastic to resist chemicals and hot and cold temperatures. New stainless steel hinge design for added strength and security. Unique “knockout” feature accommodates OS&Y or “rising stem” gate valves. Designed to accept all locks with up to 9.4mm shackle diameter and 19mm or greater vertical shackle clearance. Service temperature -29°C to 149°C. STANDARD PACKAGE: 1 Device, Labels Included Part No. Valve Handle Diameter 65560 25mm to 63mm 65561 63mm to 125mm 65562 125mm to 162mm Unique “knockout” feature can be 65563 162mm to 250mm 65564 250mm to 330mm removed by hand to accommodate *Other colours available on request OS&Y or “rising stem” gate valves. ALL PURPOSE CABLE LOCKOUT The advantage of using cable lockouts is they can be used in a wide variety of ways and can secure unusual energy isolating devices that are difficult to lock out using conventional means. Its ergonomic design makes it a breeze to tighten. Using the cable-hold device in one hand, cinch the cable tight with the other. The lightweight body is made of impact-modified glass filled nylon. Built-in loops keeps cable neatly coiled when stored and also keeps extra cable from dangling loose and posing a hazard when in use. Available with two types of cables that are interchangeable and can be purchased separately. STANDARD PACKAGE: 1 Part No. 50941 50943 Description APCLO w/ 2.4m Nylon Cable APCLO w/ 2.4m Sheathed Cable Nylon, metal and sheathed cables also available STANDARD BALL VALVE LOCKOUTS Best available method for locking out ball valves. Patented design fits all major brand ball valves. Simple one-piece design makes it easy to use. Patent No. 5,003,797. 65666 STANDARD PACKAGE: 1 Part No. 65666 65692 65669 65693 Valve Size 6mm to 25mm 6mm to 25mm 31mm to 75mm 31mm to 75mm "Min. Padlock Max. Diameter" 7mm 9.4mm 7mm 9.4mm Shackle Clearance 25mm 19mm 19mm 19mm Material Super Touch Nylon™ Heavy Steel Heavy Steel Heavy Steel www.bradyaust.com.au www.bradyid.com.au SAFETY LOCKOUT HASP NON-CONDUCTIVE HASP Lockout hasps ensure the energy source stays locked out until every individual working on the repairs or inspection is finished. Each person involved puts a lock on the hasp, but the hasp cannot be removed until all locks have been removed. Allows up to six workers to lock out a single point. Vinyl-coated high tensile steel, plated to resist rust. Accepts six padlocks up to 9mm shackle diameter. Available in two sizes. Fluorescent orange nylon lockout hasps measure 25 x 64mm and allow the use of up to six padlocks. The lightweight lockouts are easily carried from location to location and the bright colour allows for excellent visibility. Constructed of tough nylon, these hasps are non-conductive and suitable for use where electrical current may occur. Part No. 65375 65375/1 65376 65376/1 Description 25mm Diameter Jaws 25mm Diameter Jaws 38mm Diameter Jaws 38mm Diameter Jaws Pack Size 12 1 12 1 STANDARD PACKAGE: 1 Part No. 844501 Description Non-Conductive Hasp DUAL LEVEL LOCKOUT ELECTRICAL LEAD HOOK & STAND Especially designed to allow for the removal of personal padlocks, this lockout enables a supervisory padlock to remain safely locked in place, ensuring that the machine remains isolated. Foolproof access to the hasp entry and a tamperproof locking facility adds another degree of safety. Manufactured from marine grade 316 stainless steel, the lockout has a 5.7mm hasp shank that will fit most electrical switch gear, cabinets and distribution boards. The perfect solution for keeping leads off the ground on construction sites and in warehouses. Designed for use on flat or rough terrain, the tripod stand is made from galvanised steel and spans out to 100x100mm and has a hook for additional weights. The lead hook is made from durable, flexible plastic material and is non-conductive. STANDARD PACKAGE: 1 STANDARD PACKAGE: 1 Part No. Description 848922 Lead Hook* 851940 Lead Hook Stand Part No. 852439 Lead stand dimensions Weight: 6kg Height: 2-2.3 Metres Base span: 100x100mm Description Dual Level Safety Lockout *Hook fits maximum size pipe 30mm Lead Hook LOCKOUT TAGOUT SIGNS & POSTERS PERMIT TAG HOLDER Available in a range of materials, sizes, and customised wording options, lockout tagout signs and posters display your messages loud and clear. For a full range of lockout tagout signs and posters refer page 195 of the Brady AS11 Catalogue, or online at www.bradyaust.com.au Clear plastic permit wallet, holds A4 size. LOCK-OUT STATION LOCK-OUT PROCEDURES 1. IDENTIFY the types of energy sources used, potential hazards, and all control devices. 2. NOTIFY all affected employees. 3. TURN-OFF all operating controls. 4. LOCATE all energy sources. 5. ISOLATE all energy sources by blocking, bleeding and venting stored energy as found in springs, hydraulic systems and pneumatic systems. 6. LOCK-OUT all switches and energy controls in the ‘OFF’ or ‘SAFE’ position. 7. TEST operating controls. Put all controls in the ‘ON’ position. Be sure no one can get hurt before testing. 8. RETURN all operating controls to the ‘OFF’ position. 9. PERFORM required task. 10. REMOVE lock-out devices only after the equipment is fully assembled and all affected employees have been notified. Each lock-out device must be removed by the person who put it on. Part No. 857144 Description Clear A4 Plastic Permit Wallet 10pk Lead Hook Stand (bucket not included) SCAFFTAG The Scafftag 3 Stage System 1. Attach an appropriate holder to your application. Before an assessment, the prohibition symbol and words “DO NOT USE EQUIPMENT” are clearly displayed on the holder. 2. Select an appropriate insert and complete the information needed for reporting of the inspection. Inserts are available in a range of colours and scripts to suit various applications. 3. On satisfactory completion of the application test or inspection, write the next test or inspection date on reverse side of insert and place in holder. Equipment is now fit for use. STANDARD PACKAGE: 1 Part No. 857184 848018 857210 857188 857189 857191 857190 857227 Description Scafftag Mk I Complete Kit Scafftag Mk I Holder Kit Pk10 Scafftag Mk I Standard Insert Pk50 Scafftag Mk I Loading Insert Pk50 - Special Purpose Scafftag Mk I Loading Insert Pk50 - Light Weight Scafftag Mk I Loading Insert Pk50 - Medium Weight Scafftag Mk I Loading Insert Pk50 - Heavy Weight Permanent Marking Pen Scafftag Mk I The Mk I system fits all standard tube fit scaffolding. The Mk I Loading colour coded inserts incorporate informative graphics and inspection details on the front face. Inserts are colour coded according to load (light weight, medium weight, heavy weight or special purpose). Complete kit includes: 10 holders, 10 status inserts and 1 permanent marking pen. Scafftag Mk I BRADY LOCKOUT TAGS Lockout Tags have been designed to comply with every performance standard. All tags have a reinforced brass grommet large enough to accept most padlocks. All tag surfaces allow employees to easily personalise tags with their name, department and estimated completion information. Heavy Duty Polyester (B-837) 76x140mm Our most durable tag. Polyester laminate protects graphics, wipes clean and holds up against water, grease and extreme temperatures. Heavy construction prevents accidental removal, withstands up to 36 kilos of pullout force. Brass grommet measures 11mm accepting most standard padlocks. Heavy Duty Polyester (B-837) 65502 Reverse Side #1 65535 Reverse Side #2 Economy Polyester (B-851) 76226 Reverse Side #3 76224 Reverse Side #4 REVERSE SIDE OPTIONS DANGER Economy Polyester (B-851) 76x144mm Rigid vinyl surface is easy to write on and stays legible longer. Wipes clean easily, ready to use again and again. Brass grommet measures 9mm accepting most padlocks. STANDARD PACKAGE: 25 Reverse Side #1 Reverse Side #2 Reverse Side #3 Reverse Side #4 LARGE ECONOMY LOCKOUT TAGS Choose from Cardstock or Polypropylene. Size is 100 x 150mm. 6mm diameter hole. STANDARD PACKAGE: 100 Polypropylene tags resist dirt, grease and moisture. STANDARD PACKAGE: 10 DO NOT REMOVE THIS TAG OUT OF SERVICE Cardstock tags are cost effective and designed for one-time use. Cardstock material accepts pen, pencil and marker writing. Polypropylene CAUTION DANGER Cardstock (B-853) REMARKS SEE OTHER SIDE Signed by Date Cardstock Polyprop 842372 842377 Reverse Side #1 842372 842390 Reverse Side #2 Reverse Side #1 Reverse Side #2 LT11BR YOUR LOCAL BRADY DISTRIBUTOR: PHONE: 1800 620 816 FAX: 1800 805 076 WEBSITE: www.bradyid.com.au www.bradyaust.com.au
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