Product Detail Manual
137876-Catalog 137876-Catalog 137876-Catalog Batch10 unilog cesco-content
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2014-10-17
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PLUGS AND RECEPTACLES Appleton plugs and receptacles are engineered for use in the most hazardous and rugged locations. They are watertight, explosion-proof and resistant to corrosion and vibration. When your access to power must remain uninterrupted and safe, make sure you install Appleton. PLUGS & RECEPTACLES Plugs and Receptacles Plugs and Receptacles Description Plugs and Receptacles Ordinary Location and Hazardous Location Page Ordinary Location Powertite Series Pin and Sleeve Plugs, Connectors and Receptacles ® 779 • 30 Amp 784 • 60 Amp 786 • 100 and 150 Amp 788 • 200 Amp 798 • 400 Amp 800 ASR Nonmetallic Interlocked Receptacle with Enclosed Disconnect Switch 808 WSR and WSRD Interlocked Receptacle 811 IDSR Interlocked Switched Receptacles 815 AE Series Pin and Sleeve Plugs, Connectors and Receptacles 817 Powertite® Series ASR V WSR and IDSR V WSRD AE Series U-Line® Portable Receptacle with GFCI U-Line® — V Hazardous Location U-Line 20 Amp Plugs and Receptacles ® 824 • EFSR-GFI Ground Fault Circuit Interrupter 830 • U-Line® 20 Amp Portable Receptacle with GFCI 831 U-Line® 15 and 20 Amp Plugs and Receptacles • ECSK-GFI Ground Fault Circuit Interrupter: CSA Certified U-Line® Contender® 20 Amp Plugs and Receptacles • GFS-1 Ground Fault Circuit Interrupter 834 838 840 844 U-Line N1 Series 20 Amp Plugs and Receptacles 846 U-Line® 20 Amp ECH/ECHT Panel Mounting Plugs and Receptacles 850 U-Line® ECCL Factory Sealed 20 Amp Cable Connectors 851 ® V V U-Line® Contender® V U-Line® ECH/ECHT Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® N1 U-Line® ECCL/ECC 777 Plugs and Receptacles Plugs and Receptacles Plugs and Receptacles Ordinary Location and Hazardous Location Description Page Hazardous Location CPS 20 Amp Factory Sealed Pin and Sleeve Receptacles 852 Contender® CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles 856 FSQX 30 Amp Receptacles with Interlocked Switch and Cover 860 CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacles 862 FSQC 30, 60 and 100 Amp Series Receptacles 865 JBR Series 30 and 60 Amp Switched Receptacles 868 EBR/DBR 30, 60, 100 and 150 Amp Series Receptacles 872 EBR Interlocked Circuit Breaker Plug and Receptacle Portable Electrical Equipment 879 MD2SR Interlocked Switched Receptacles 883 ID2SR Factory Sealed Interlocked Switched Receptacles 886 ECC Factory Sealed 20 Amp Portable Cord Connector 889 Portable Power Carts for Hazardous and Non-Hazardous Locations 890 ATX PRE Series 16 Amp Plugs and Receptacles: Increased Safety 891 ATX PRE Series 32 Amp Plugs and Receptacles: Increased Safety 896 ATX PRE Series 63 Amp Plugs and Receptacles: Increased Safety 900 ATX PRE Series 125 Amp Plugs and Receptacles: Increased Safety 904 V CPS Contender® CPS FSQX CES/CESD FSQC JBR EBRH, EBR and DBR MD2SR ECC V Power Cart 778 PRE Series Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles Applications 30 and 60 Amp 100 and 150 Amp 200 Amp 400 Amp Plugs and Receptacles • Designed to supply power to portable or fixed electrical equipment such as motor generator units, welders, pumps, compressors, cellular relay stations, and similar apparatus. • Ideal for use on shipping docks, ports, and other “ship to shore” applications. • Suitable for use in locations where a weatherproof enclosure is required. • Rough usage construction. Features Plugs and Receptacles: Ordinary Location • Available in 30, 60, 100, 150, 200, and 400 Amp units. • Available in two grounding styles: Style 1 (shell only) and Style 2 (shell and extra pole). • Neoprene bushing compressed by cable collar prevents entrance of water. Bushing is highly resistant to hydrocarbon deterioration and is self-extinguishing. • Locking screw and slot prevents plug cable collar from “backing off.” • Contacts exert constant pressure along entire contact surface and provide electrical continuity. • Suitable for use from -40 °F/-40 °C to 225 °F/107 °C. • Insulating blocks provide greatest dielectric and mechanical strength and lowest arc tracking. • Positive polarization: only plugs and receptacles of same style, number of poles and ampere rating can be used together. • Circuit breaking: in 30, 60, 100, and 200 Amp units, any arcing created as line and load terminals disengage is safely confined deep within terminal cavities. Plugs may be withdrawn in an emergency under full rated loads without separate disconnect switches (400 Amp plug is for disconnecting use only; not for current rupturing). • 30, 60, 100, and 150 Amp Powertite® plugs also suitable for classified locations when used with Appleton EBR, EBRH, JBR, MD2SR, or DBR explosion-proof interlocking receptacles. • Controlled length contacts ensure that ground makes first and breaks last for added safety. Standard Materials • Plug, receptacle, connector and mounting box housings: copperfree (4/10 of 1% max.) aluminum • Insulating blocks: glass filled polyester Standard Finishes • Aluminum plug, receptacle, connector and mounting box housings: epoxy powder coat • Insulating blocks and contacts: natural finish Options • See Illustrated Options Certifications and Compliances • • • • • • UL Standard: UL 1682, UL 1686, UL 50E UL Listed: E145916, E145917 CSA Standard: C22.2 No. 182.1 CSA Certified: 065179 NEMA 4X (30, 60, 100, 150, and 200 Amp) NEMA Configuration: FB11 Related Products • For classified location plugs and receptacles, see Plugs and Receptacles: Hazardous Location. Classified by UL and Certified by CSA for use in specific combinations with Crouse-Hinds Arktite. Arktite is a registered trademark of Cooper Crouse-Hinds. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 779 Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles Plugs and Receptacles Illustrated Features Grounding strap in Style 2 receptacle from extra pole to receptacle housing. Plugs and Receptacles: Ordinary Location Screw locks receptacle housing and interior into an assembly and permits easy field conversion to reverse service for 30, 60, 100, 150, and 200 Amp. Receptacle interior retaining washers. Raintight mounting box gasket. Grounding detent springs in Style 1 and Style 2. Arc snuffing chamber. Longer ground terminal in Style 2 receptacle “makes first, breaks last.” Floating-type plug terminal self-aligns to receptacle contacts. Screw locks plug housing and interior into an assembly; also permits easy field conversion to reverse service (30, 60, 100, and 150 Amp). Grounding strap in Style 2 plug from extra pole to plug housing. Plug with clamping ring has neoprene gasket. Ring threads onto screw cap receptacle to provide NEMA 4X assembly when properly tightened. Available in 30, 60, 100, and 150 Amp units. Cable grip assembly. 780 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles Illustrated Features Plugs and Receptacles Grounding Styles Style 2 (Shell and Extra Pole) Style 1 (Shell Only) Plug—Equipment grounding conductor is not only connected to the solderless lug in the plug housing, but also to an extra grounding pole. Grounding pole has copper alloy grounding jumper strap that connects to plug housing. Receptacle—Two detent spring clips engage the grounded plug housing on plug insertion-grounded plug shell makes contact with receptacle ground spring before line and load poles are engaged. Grounding path is maintained until after current-carrying contacts disengage. All terminals are “current carrying.” Receptacle—Two detent spring clips engage grounded plug housing on plug insertion. Jumper from extra grounding pole is electrically connected to a screw on receptacle housing. Longer grounding pole “makes first and breaks last.” Pin and Sleeve Design † 30, 60, and 100 Amp Pressure Wire Terminals. Solid Brass Contacts with Beryllium Copper Springs. 150 Amp Pressure Wire Terminals. Solid Copper Contacts with Beryllium Copper Springs. 200 Amp Pressure Wire Terminals. Solid Copper Split-Type Contact. 400 Amp 0.84” Solder Well Wire Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings. 400 Amp 1.25” Solder Wire Well Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings. † Pins and sleeves are not sold separately. Available on the Replacement Interiors pages. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 781 Plugs and Receptacles: Ordinary Location Plug—Equipment grounding conductor is wired directly to solderless lug which is connected to the plug housing with a pressure connector. All terminals are “current carrying.” Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles Plugs and Receptacles: Ordinary Location Plugs and Receptacles Illustrated Features Spring Door and Screw Cap 30, 60, 100, and 150 Amp spring door and screw cap receptacles are threaded to accept clamping ring ACP plug. The ring threads onto the receptacle to form a raintight assembly with plug in use-and also to prevent plug fallout. When the plug is withdrawn, the gasketed spring door cover closes tightly against receptacle opening automatically, providing weatherproof protection. Spring door has stainless steel spring and shaft. Spring Door Cover Automatically Closes Plug Threaded into Receptacle Screw Cap Plug with Clamping Ring Spring Door Cover 30, 60, 100, and 150 Amp units may be located at any position in a 360° circle by adjusting a setscrew. Set screw also allows complete removal of cover. Spring door available on 200 Amp units. NOTE: Spring Door cover in open positions for illustration only. ACP Plugs Supplied with bushings to accommodate a wide variety of cable diameters. 30 Amp plug clamp used in first position with smallest inside diameter bushing provides positive grip on cables as small as 0.390 inches, such as those that are used in oil rig installations. Reversible Cable Clamps Permits wide cable range (just loosen screws and flip over). Each position accommodates one of two bushings. Convenient in installations having different cable sizes. 1st Position 2nd Position Illustrated Options Reverse Service (Generator Application) Useful where a “hot” plug feeds a dead receptacle. Reverse service is often used for generator applications where the receptacle houses a dead plug interior. Plug houses an energized receptacle interior, which has recessed male contacts to reduce danger of accidental touching. 30, 60, 100, 150, and 200 Amp units Special Polarization can be easily converted to Prevents plug insertion in a receptacle or connector wired for reverse service in the field when a different voltage. In installations where there are different line matching plug and receptacle voltages, the special polarization option is desirable. This allows are ordered. 400 Amp unit is only only plugs and receptacles wired for the same line voltage to be available as a factory assembled mated together. The receptacle or connector interior is positioned item at extra cost. Add suffix -RS 22-1/2°, relative to the polarization rivet, to the right (as specified) of to receptacle or connector. standard, and plug is polarized to correspond. Add suffix -P4 to the standard or reverse service plug, receptacle or connector. Standard Service Energized receptacle has recessed male contacts to reduce danger of accidental touching. Plug has female contacts that are energized only upon insertion in receptacle. 782 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles Features at a Glance Amp 30 60 100 150 Brass with Grounding Weatherproof NEMA 4X Raintight Beryllium Copper Styles Spring Door Screw Cap Clamp Cover Springs 1 and 2 X X X 1 and 2 X X X 1 and 2 X X X 2 X X X† 1 and 2 400 1 and 2 X X X X Reverse Service Brass Ground Contacts Style 2 Style 2 Style 2 Style 2 In Field X X X X Style 2 X‡ Style 2 Factory Only X Application Chart Grounding Style Single Phase With Neutral Without Neutral Wire/Pole 2W, 2P Style 1 (Shell Only) L1+N+G 3W, 3P Grounding Style L1+L2+G 2W, 2P Style 1 (Shell Only) L1+L2+N+G 3W, 3P 4W, 4P Style 2 (Shell and Extra Pole) Three Phase With Neutral Without Neutral Wire/Pole L1+L2+L3+G 4W, 4P 2W, 3P L1+N+G 3W, 4P L1+L2+N+G L1+L2+G Style 2 (Shell and Extra Pole) L1+L2+L3+N+G 2W, 3P 3W, 4P L1+L2+L3+G Powertite® Horsepower Ratings Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting/stopping. Phase Motor Amps 115 Vac Motor Horsepower 230 Vac 480 Vac 600 Vac Phase Motor Amps 115 Vac Motor Horsepower 230 Vac 480 Vac 600 Vac For Emergency Disconnect Only 3-Phase 3W, 3P; 3W, 4P; or 4W, 4P 30 3 7-1/2 15 20 60 7-1/2 15 30 30 100 10 20 40 40 150 Do Not Disconnect Under Load 200 20 40 50 1-Phase 2W, 2P or 2W, 3P 30 2 3 10 10 60 3 10 20 20 100 7-1/2 15 30 30 200 15 30 40 40 50 Range of Wire Sizes Accommodated in Powertite® Plug and Receptacle Terminals 140 ºF/60 ºC minimum wire ratings. 30, 60, 100, and 150 Amp Amps Wire Recess Dia. (Inches) 30 .281 #10 – #6 60 .312 #6 – #2 200 Amp Conductor Size Type Conductor #10 – #8 250 General Wire #6 – #4 4/0 General Wire Wire Range Building Extra Flex. 100 .391 #4 – #1 #4 – #2 150 .525 #2 – 2/0 #2 – 2/0 Wire Recess Dia. (Inches) 400 Amp 0.687 Solder Recess Dia. (Inches) 0.84 Conductor Size Type Conductor 500 MCM General Wire 400 MCM Flex. Cable 4/0 Flex. Cable 400 MCM Extra Flex. 3/0 Flex. Cable 1000 MCM General wire 900 MCM General Wire 800 MCM Extra Flex. 3/0 Extra Flex. 2/0 Flex. Cable 1.25 NEMA 4X. ‡ For receptacle only. † Copper with beryllium copper springs. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 783 Plugs and Receptacles: Ordinary Location 200 Contacts Copper with Split-type Borosilicte Copper Bearings Contacts Plugs and Receptacles Receptacle Types Powertite® 30 Amp Pin and Sleeve Plugs and Receptacles 600 Vac, 250 Vdc, 50-400 Hz Pressure Wire Terminals – Wire Recess Diameter: .281”. Wire Size Range: #10—#6 Building; #10—#8 Extra Flex. Plugs and Receptacles: Ordinary Location Plugs and Receptacles NEMA 3, 3R, 4, 4X Grounding Style Wire/Pole 2W, 2P Style 1 (Shell Only) 3W, 3P 4W, 4P Style 2 (Shell and Extra Pole) 2W, 3P 3W, 4P Receptacle with AEE Mounting Box * Hub Size (Inches) ADRE3022-50 1/2 ADRE3022-75 3/4 ADRE3033-75 3/4 ADRE3033-100 1 ADRE3044-75 3/4 ADRE3044-100 1 ADRE3023-75 3/4 ADRE3023-100 1 ADRE3034-75 3/4 ADRE3034-100 1 Receptacle Only † Metallic Clamping Ring Plug ‡ Nonmetallic Clamping Ring Plug ‡ Plug Cable Dia. (Inches) ADR3022 ACP3022BC — .390 to 1.375 ADR3033 ACP3033BC — .390 to 1.375 ADR3044 ACP3044BC — .390 to 1.375 ADR3023 ACP3023BC — .390 to 1.375 ADR3034 ACP3034BC NMACP3034BC .390 to 1.375 480 Vac 600 Vac Receptacles are provided with spring door and screw cap. For Reverse Service, add suffix -RS to Catalog Number. For Special Polarization, add suffix -P4 to Catalog Number. Horsepower Ratings for Emergency Disconnect Under Load Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping. Phase Motor Wire/Pole 120 Vac Motor Horsepower 240 Vac 1-Phase 2W, 2P or 2W, 3P 2HP 3HP 10HP 10HP 3-Phase 3W, 3P; 3W, 4P; or 4W, 4P 3HP 7-1/2HP 15HP 20HP * For additional mounting boxes, see Aluminum Mounting Boxes. ‡ Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle. † Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use. 784 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 30 Amp Pin and Sleeve Connectors and Plugs 600 Vac, 250 Vdc, 50-400 Hz Pressure Wire Terminals – Wire Recess Diameter: .281”. Wire Size Range: #10—#6 Building; #10—#8 Extra Flex. NEMA 3, 3R, 4, 4X Style 2 (Shell and Extra Pole) Metallic Clamping Ring Plug ‡ Connector/Plug Cable Dia. (Inches) 2W, 2P ARC3022BC ACP3022BC .390 to 1.375 3W, 3P ARC3033BC ACP3033BC .390 to 1.375 4W, 4P ARC3044BC ACP3044BC .390 to 1.375 2W, 3P ARC3023BC ACP3023BC .390 to 1.375 3W, 4P ARC3034BC ACP3034BC .390 to 1.375 For Reverse Service, add suffix -RS to Catalog Number. For Special Polarization, add suffix -P4 to Catalog Number. Pin and Sleeve Design Energized contacts deeply recessed to reduce danger of accidental touching, minimize possibility of exposed arcs. Insulator quenches arcing, and is resistant to abnormal heat and to fire. Pressure wire terminals allow cable to be readily replaced when necessary. Terminal screws grip conductors firmly. Spring contacts provide constant pressure. Plug mechanical cable clamps provide strain relief conductor connections, allow easy cable replacement. ‡ Plug and connector body combination is NEMA 4X rated when clamping ring is fully tightened on connector body. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 785 Plugs and Receptacles: Ordinary Location Style 1 (Shell Only) Wire/Pole Connector Body Only Plugs and Receptacles Grounding Style Powertite® 60 Amp Pin and Sleeve Plugs and Receptacles 600 Vac, 250 Vdc, 50-400 Hz Pressure Wire Terminals – Wire Recess Diameter: .312”. Wire Size Range: #6—#2 Building; #6—#4 Extra Flex. Plugs and Receptacles: Ordinary Location Plugs and Receptacles NEMA 3, 3R, 4, 4X Grounding Style Receptacle with Receptacle with Hub Size Wire/Pole AEE Mounting Box * AJA Mounting Box * (Inches) 2W, 2P Style 1 (Shell Only) 3W, 3P 4W, 4P Style 2 (Shell and Extra Pole) 2W, 3P 3W, 4P ADRE6022-100 ADJA6022-100 1 ADRE6022-125 ADJA6022-125 1-1/4 ADRE6033-100 ADJA6033-100 1 ADRE6033-125 ADJA6033-125 1-1/4 ADRE6044-125 ADJA6044-125 1-1/4 ADRE6044-150 ADJA6044-150 1-1/2 ADRE6023-100 ADJA6023-100 1 ADRE6023-125 ADJA6023-125 1-1/4 ADRE6034-125 ADJA6034-125 1-1/4 ADRE6034-150 ADJA6034-150 1-1/2 Receptacle Only † Metallic Clamping Nonmetallic Clamping Ring Plug ‡ Ring Plug ‡ Plug Cable Dia. (Inches) ADR6022 ACP6022BC — .390 to 1.375 ADR6033 ACP6033BC — .390 to 1.375 ADR6044 ACP6044BC — .390 to 1.375 ADR6023 ACP6023BC — .390 to 1.375 ADR6034 ACP6034BC NMACP6034BC .390 to 1.375 240 Vac 480 Vac 600 Vac Receptacles are provided with spring door and screw cap. For Reverse Service, add suffix -RS to Catalog Number. For Special Polarization, add suffix -P4 to Catalog Number. Horsepower Ratings for Emergency Disconnect Under Load Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping. Phase Motor Wire/Pole 120 Vac 1-Phase 2W, 2P or 2W, 3P 3HP 10HP 20HP 20HP 3-Phase 3W, 3P; 3W, 4P; or 4W, 4P 7-1/2HP 15HP 30HP 30HP * For additional mounting boxes, see Aluminum Mounting Boxes. ‡ Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle. † Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use. 786 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 60 Amp Pin and Sleeve Connectors and Plugs 600 Vac, 250 Vdc, 50-400 Hz Pressure Wire Terminals – Wire Recess Diameter: .312”. Wire Size Range: #6—#2 Building; #6—#4 Extra Flex. NEMA 3, 3R, 4, 4X Plugs and Receptacles Style 1 (Shell Only) Style 2 (Shell and Extra Pole) Wire/Pole 2W, 2P Connector Body Metallic Clamping Only Ring Plug ‡ Connector/Plug Cable Dia. (Inches) ARC6022BC .390 to 1.375 ACP6022BC 3W, 3P ARC6033BC ACP6033BC .390 to 1.375 4W, 4P ARC6044BC ACP6044BC .390 to 1.375 2W, 3P ARC6023BC ACP6023BC .390 to 1.375 3W, 4P ARC6034BC ACP6034BC .390 to 1.375 For Reverse Service, add suffix -RS to Catalog Number. For Special Polarization, add suffix -P4 to Catalog Number. Pin and Sleeve Design Energized contacts deeply recessed to reduce danger of accidental touching, minimize possibility of exposed arcs. Insulator quenches arcing, and is resistant to abnormal heat and to fire. Pressure wire terminals allow cable to be readily replaced when necessary. Terminal screws grip conductors firmly. Spring contacts provide constant pressure. Plug mechanical cable clamps provide strain relief at conductor connections, allow easy cable replacement. ‡ Plug and connector body combination is NEMA 4X rated when clamping ring is fully tightened on connector body. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 787 Plugs and Receptacles: Ordinary Location Grounding Style Powertite® 100 and 150 Amp Pin and Sleeve Plugs and Receptacles 600 Vac, 250 Vdc, 50-400 Hz Pressure Wire Terminals – 100 Amp: Wire Recess Diameter: .391”. Wire Size Range: #4—#1 Building; #4—#2 Extra Flex. 150 Amp: Wire Recess Diameter: .525”. Wire Size Range: #2—2/0 Building; #2—#2/0 Extra Flex. Plugs and Receptacles: Ordinary Location Plugs and Receptacles NEMA 3, 3R, 4, 4X Grounding Style Wire/Pole 2W, 2P 100 Amp Style 1 (Shell Only) 3W, 3P 4W, 4P 100 Amp Style 2 (Shell and Extra Pole) 150 Amp Style 2 (Shell and Extra Pole) 2W, 3P 3W, 4P 3W, 4P Receptacle with AJA Mounting Box * Hub Size (Inches) ADJA1022-125 1-1/4 ADJA1022-150 1-1/2 ADJA1033-125 1-1/4 ADJA1033-150 1-1/2 ADJA1044-150 1-1/2 ADJA1044-200 2 ADJA1023-125 1-1/4 ADJA1023-150 1-1/2 ADJA1034-150 1-1/2 ADJA1034-200 2 ADJA15034-150 1-1/2 ADJA15034-200 2 Receptacle Only † Clamping Ring Plug ‡ Plug Cable Dia. (Inches) ADR1022 ACP1022CD .875 to 1.906 ADR1033 ACP1033CD .875 to 1.906 ADR1044 ACP1044CD .875 to 1.906 ADR1023 ACP1023CD .875 to 1.906 ADR1034 ACP1034CD .875 to 1.906 ACP15034CD .875 to 1.906 ACP15034DE 1.250 to 2.187 ADR15034 Receptacles are provided with spring door and screw cap. For Reverse Service, add suffix -RS to Catalog Number. For Special Polarization, add suffix -P4 to Catalog Number. Horsepower Ratings for Emergency Disconnect Under Load Not for normal starting and stopping, but plug may be withdrawn in an emergency if within these maximum HP ratings. Amp 100 150 Motor Horsepower 240 Vac 480 Vac Motor Phase Wire/Pole 120 Vac 1-Phase 2W, 2P or 2W, 3P 7-1/2HP 15HP 30HP 600 Vac 30HP 3-Phase 3W, 3P; 3W, 4P; or 4W, 4P 10HP 20HP 40HP 40HP 3-Phase 3W, 4P Do Not Disconnect Under Load * For additional mounting boxes, see Aluminum Mounting Boxes. ‡ Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle. † Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use. 788 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 100 and 150 Amp Pin and Sleeve Connectors and Plugs 600 Vac, 250 Vdc, 50-400 Hz Pressure Wire Terminals – 100 Amp: Wire Recess Diameter: .391”. Wire Size Range: #4—#1 Building; #4—#2 Extra Flex. 150 Amp: Wire Recess Diameter: .525”. Wire Size Range: #2—2/0 Building; #2—#2/0 Extra Flex. NEMA 3, 3R, 4, 4X Plugs and Receptacles Wire/Pole Connector Body Only Clamping Ring Plug ‡ Connector/Plug Cable Dia. (Inches) 2W, 2P ARC1022CD ACP1022CD .875 to 1.906 3W, 3P ARC1033CD ACP1033CD .875 to 1.906 4W, 4P ARC1044CD ACP1044CD .875 to 1.906 100 Amp Style 2 (Shell and Extra Pole) 2W, 3P ARC1023CD ACP1023CD .875 to 1.906 3W, 4P ARC1034CD ACP1034CD .875 to 1.906 3W, 4P ARC15034CD –– .875 to 1.906 150 Amp Style 2 (Shell and Extra Pole) 3W, 4P ARC15034CD ACP15034CD .875 to 1.906 3W, 4P ARC15034DE ACP15034DE 1.250 to 2.187 100 Amp Style 1 (Shell Only) For Reverse Service, add suffix -RS to Catalog Number. For Special Polarization, add suffix -P4 to Catalog Number. Pin and Sleeve Design Solid Brass (100A) or Copper (150A) Contact with Beryllium Copper Springs Energized contacts deeply recessed to reduce danger of accidental touching, minimize possibility of exposed arcs. Insulator quenches arcing, and is resistant to abnormal heat and to fire. Pressure wire terminals allow cable to be readily replaced when necessary. Terminal screws grip conductors firmly. Spring contacts provide constant pressure. Plug mechanical cable clamps provide strain relief at conductor connections, allow easy cable replacement. ‡ Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 789 Plugs and Receptacles: Ordinary Location Grounding Style Powertite® 30, 60, 100, and 150 Amp Caps For Plug Plugs and Receptacles Applications • Protects insulation and plug contacts from excessive moisture, dirt, dust, and corrosion when portable equipment is not in use. • For use with 30 Amp 3-Pole and 4-Pole, 60 Amp 4-Pole and 100 and 150 Amp 4-Pole plugs. • Cap is secured to plug by aviation cable. When in use the cap is held in place with standard plug clamping ring. Standard Materials Plugs and Receptacles: Ordinary Location • Cap: blue ABS plastic Ordering Information Catalog Number Amp For Use With ACP3023BC ACPCAP3034 30 ACP3033BC ACP3034BC ACP3044BC ACPCAP6004 60 100 ACPCAP1004 150 790 ACP6034BC ACP6044BC ACP1034CD ACP1044CD ACP15034CD ACP15034DE Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Aluminum Mounting Boxes For Powertite® 30, 60, 100, and 150 Amp Receptacles 30 Amp Plugs and Receptacles AEE AERH AERC AERA 1/2 AEE13 AERH13 AERC13 AERA13 3/4 AEE23 AERH23 AERC23 AERA23 1 AEE33 AERH33 AERC33 AERA33 Hub Size (Inches) AEE AERH AERC AERA Plugs and Receptacles: Ordinary Location Hub Size (Inches) 60 and 100 Amp 1 AEE36 AERH36 AERC36 AERA36 1-1/4 AEE46 AERH46 AERC46 AERA46 1-1/2 AEE56 AERH56 AERC56 AERA56 Hub Size (Inches) AJA Back Box and Adapter * Angle Adapter Only 1 AJA310 1-1/4 AJA410 1-1/2 AJA510 2 AJA610 60, 100, and 150 Amp AJA100 Replacement Receptacle Mounting Gasket Amp Back Box Type Part Number 30 AEE, AERH, AERC, AERA 69060871000 60, 100 AEE, AERH, AERC, AERA 69060567000 60, 100, 150 AJA 69009497000 * Feed-Thru box furnished with one close-up plug in bottom recessed hub. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 791 Powertite® 30, 60, 100, and 150 Amp Replacement Interiors 600 Vac, 250 Vdc, 50-400 Hz Plugs and Receptacles: Ordinary Location Plugs and Receptacles 30 Amp † Grounding Style Style 1 (Shell Only) Wire/Pole Receptacle Plug Receptacle Plug 2W, 2P ARI-3022 API-3022 –– –– 3W, 3P ARI-3033 API-3033 –– –– 4W, 4P ARI-3044 API-3044 –– –– 2W, 3P –– –– ARI-3023 API-3023 3W, 4P –– –– ARI-3034 API-3034 Grounding Style Wire/Pole Receptacle Plug Receptacle Plug Style 1 (Shell Only) 2W, 2P ARI-6022 API-6022 –– –– 3W, 3P ARI-6033 API-6033 –– –– Style 2 (Shell and Extra Pole) 60 Amp † Style 2 (Shell and Extra Pole) 4W, 4P ARI-6044 API-6044 –– –– 2W, 3P –– –– ARI-6023 API-6023 3W, 4P –– –– ARI-6034 API-6034 Wire/Pole Receptacle Plug Receptacle Plug 2W, 2P ARI-1022 API-1022 –– –– 100 and 150 Amp † Grounding Style Style 1 (Shell Only) Style 2 (Shell and Extra Pole) 150 Amp Style 2 (Shell and Extra Pole) 3W, 3P ARI-1033 API-1033 –– –– 4W, 4P ARI-1044 API-1044 –– –– 2W, 3P –– –– ARI-1023 API-1023 3W, 4P –– –– ARI-1034 API-1034 3W, 4P –– –– ARI-15034 API-15034 † Pins and sleeves are not sold separately. 792 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 30, 60, 100, and 150 Amp Replacement Parts 600 Vac, 250 Vdc, 50-400 Hz Description Catalog Number CLMPR30 30 Amp — 3-Wire, 4-Pole 30CRING ‡ 60 Amp — 2- and 3-Pole CLMPR23P60 60 Amp — 4-Pole CLMPR4P60 100 Amp — 2- and 3-Pole CLMPR23P100 100 and 150 Amp — 4-Pole CLMPR4P100 Receptacle Spring Cover — Includes Gasket and Chain 30 Amp — 2-, 3- and 4-Pole PTSC30 60 Amp — 2- and 3-Pole PTSC60A 60 Amp — 4-Pole PTSC60B 100 Amp — 2- and 3-Pole PTSC100A 100 and 150 Amp — 4-Pole PTSC100B Receptacle Threaded Cover — Includes Gasket and Chain 30 Amp — 2, 3, and 4-Pole PTTC30 30 Amp — 3 Wire, 4-Pole 30SCAP ‡ 60 Amp — 2- and 3-Pole PTTC60A 60 Amp — 4-Pole PTTC60B 100 Amp — 2- and 3-Pole PTTC100A 100 and 150 Amp — 4-Pole PTTC100B Bushing Bags and Crown Bushings for Plugs and Cable Connectors 30 Amp PTGB30 60 Amp PTGB60 100 Amp and 150 Amp (CD) PTGBCD 150 Amp (DE) PTGBDE 30 and 60 Amp Cable Range 0.300" – 9.00" Package of 10 PTGBUBC 30 Amp Receptacle Ground Lug Kit. Wire Well ID 0.272" PTRGL30 60 Amp Receptacle Ground Lug Kit. Wire Well ID 0.312" PTRGL60 100 Amp Receptacle Ground Lug Kit. Wire Well ID 0.389" * PTRGL100 Universal Plug Bushing Receptacle Ground Lug Kit ‡ For use with 30 Amp Powertite plugs and WSR/WSRD/JBR/EBR/DBR receptacles. * Ground lug is cast into the housing after 09/2008. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 793 Plugs and Receptacles: Ordinary Location 30 Amp — 2-, 3- and 4-Pole Plugs and Receptacles ACP Plug Clamping Ring — Includes Gasket Powertite® 30, 60, 100, and 150 Amp Mounted Receptacle Dimensions 600 Vac, 250 Vdc, 50-400 Hz Plugs and Receptacles: Ordinary Location Plugs and Receptacles Receptacle Mounted on AEE Box B Dimensions in Inches/Millimeters C D Amp A 30 6.88/174.7 3.45/89.6 3.95/100.3 60 9.75/247.6 4.73/120.1 4.98/126.4 E F 7.13/181.1 4.25/107.9 5.00/127.0 10.00/254.0 5.38/136.6 6.38/162.0 E F G Receptacle Mounted on AJA-AJAC Box Amp Dimensions in Inches/Millimeters C D A B 60 9.63/244.6 8.00/203.2 8.81/223.7 10.69/271.5 4.88/123.9 6.88/174.7 7.88/200.15 100 and 150 11.44/290.5 9.00/228.6 9.19/233.4 11.82/300.2 4.88/123.9 6.88/174.7 7.88/200.15 Amp No. Poles A B E F 30 2,3,4 2.80/71.1 3.19/81.0 3.38/85.8 2.72/69.0 2.06/52.3 2.75/69.8 60 2,3 4.88/123.9 4.63/117.6 4.25/107.9 3.50/88.9 2.31/58.6 3.10/78.7 60 4 4.88/123.9 4.63/117.6 4.25/107.9 3.50/88.9 2.44/61.9 3.35/85.0 100 2,3 5.10/129.5 5.50/139.7 4.25/107.9 3.50/88.9 2.44/61.9 3.40/86.3 100 and 150 4 5.10/129.5 5.50/139.7 4.25/107.9 3.50/88.9 2.56/65.0 3.60/91.4 ADR Receptacle 794 Dimensions in Inches/Millimeters C D Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 30, 60, 100, and 150 Amp Connector and Plug Dimensions 600 Vac, 250 Vdc, 50-400 Hz ARC Cable Connector Plugs and Receptacles Dimensions in Inches/Millimeters A B Amp 10.50/266.7 3.13/79.5 13.25/336.5 3.81/96.7 100 16.00/406.4 4.25/107.9 Plugs and Receptacles: Ordinary Location 30 60 ACP Plug Amp No. Poles A 30 2,3,4 6.00/152.4 Dimensions in Inches/Millimeters B C 4.75/120.6 3.13/79.5 D 1.86/47.2 60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6 60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7 100 2,3 10.50/266.7 6.63/168.4 4.00/101.6 2.47/62.7 100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0 150 (CD) 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0 150 (DE) 4 13.40/340.3 9.73/247.1 4.25/107.9 2.72/69.0 NMACP Plug A C ØD ØB Dimensions in Inches/Millimeters Amp No. Poles A B C D Min — Max 30 4 7.36/187.0 2.48/63.0 5.71/145.0 0.43/11.0 — 0.97/24.5 60 4 9.65/245.0 3.94/100.0 6.85/174.0 0.57/14.5 — 1.42/36.0 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 795 Powertite® 30, 60, 100, and 150 Amp Mounting Box Dimensions 600 Vac, 250 Vdc, 50-400 Hz Plugs and Receptacles: Ordinary Location Plugs and Receptacles AJAC and AJA Mounting Boxes Amp Hub Size (Inches) A Dimensions in Inches/Millimeters B† C 1 1.13/28.7 0.56/14.2 8.0/203.2 60, 100 and 150 1-1/4 1.13/28.7 0.56/14.2 8.0/203.2 1-1/2 1.50/38.1 0.56/14.2 8.0/203.2 2 1.50/38.1 0.56/14.2 8.0/203.2 AJA100 Angle Adapter 11/32” holes for 5/16” bolt 5/16-18 threaded holes A B 5.87/149.0 5.18/131.5 Dimensions in Inches/Millimeters C D 5.87/149.0 5.18/131.5 E F 3.50/88.9 4.81/122.1 † AJA has two hubs. Close-up plug furnished in bottom recessed hub. 796 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 30, 60, 100, and 150 Amp Mounting Box Dimensions 600 Vac, 250 Vdc, 50-400 Hz AERA *, AERC ‡ and AERH Mounting Boxes Plugs and Receptacles Hub Size (Inches) A* B‡ C G H J 30 1/2 0.69/17.5 5.31/134.8 3.38/85.8 3.38/85.8 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8 30 3/4 0.75/19.0 5.31/134.8 3.38/85.8 3.38/85.8 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8 30 1 0.81/20.5 5.31/134.8 3.38/85.8 3.38/8.6 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8 60 1 0.81/20.5 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/8.9 1.38/35.0 60 1-1/4 0.94/23.8 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/88.9 1.38/35.0 60 1-1/2 1.00/25.4 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/88.9 1.38/35.0 AEE Mounting Box Dimensions in Inches/Millimeters C D E Amp Hub Size (Inches) A B F G 30 1/2, 3/4, 1 4.12/104.6 5.00/127.0 3.33/84.5 4.25/107.9 3.38/85.8 1.18/29.9 1.10/27.9 60 1, 1-1/4, 1-1/2 5.41/137.4 6.38/162.0 4.23/107.4 5.38/136.6 4.25/107.9 1.50/38.1 1.50/38.1 * Dimension "A" for AERA only. ‡ Dimension "B" for AERC only. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 797 Plugs and Receptacles: Ordinary Location Dimensions in Inches/Millimeters D E F Amp Powertite® 200 Amp Pin and Sleeve Spring Door Plugs and Receptacles 600 Vac, 250 Vdc, 50-400 Hz. Wire Recess Diameter: .687”. Wire Size Range: 250 MCM-#2/0. Pressure Wire Terminals . Plugs and Receptacles: Ordinary Location Plugs and Receptacles NEMA 3, 3R, 4, 4X Grounding Style Wire/Pole Receptacle with AJA Mounting Box Hub Size (Inches) ADJA20033-150 1-1/2 ADJA20033-200 2 ADJA20033-250 2-1/2 ADJA20044-200 2 ADJA20044-250 2-1/2 ADJA20023-150 1-1/2 3W, 3P Style 1 (Shell Only) 4W, 4P 2W, 3P Style 2 (Shell and Extra Pole) 3W, 4P ADJA20023-200 2 ADJA20023-250 2-1/2 ADJA20034-150 1-1/2 ADJA20034-200 2 ADJA20034-250 2-1/2 Receptacle Only † ADR20033 ADR20044 Plug Only Cable Dia. (Inches) AP20033CD .875 to 1.906 AP20033E 1.875 to 2.500 AP20044CD .875 to 1.906 AP20044E 1.875 to 2.500 ADR20023 AP20023CD ADR20023 AP20023E AP20034CD ADR20034 AP20034E .875 to1.906 1.875 to 2.500 .875 to1.906 1.875 to 2.500 For Reverse Service add suffix -RS to Catalog Number. For Special Polarization, add suffix -P4 to Catalog Number. Maximum Conductor Size Wire Recess Dia. (Inches) 0.687 Conductor Size Max. Strand Type Conductor 250 MCM 37 General Wire 4/0 19 General Wire 4/0 259 Flexible Cable 3/0 427 Extra Flexible Cable 2/0 259 Flexible Cable 2/0 259 Flexible Cable Horsepower Ratings for Emergency Disconnect Under Load Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping, Motor Phase Motor Horsepower 240 Vac 480 Vac Wire/Pole 120 Vac 600 Vac 1-Phase 2W, 3P 15HP 30HP 40HP 40HP 3-Phase 3W, 3P; 3W, 4P; or 4W, 4P 20HP 40HP 50HP 50HP Adapters for #4-#1 wire available, see Powertite® 200 and 400 Amp Replacement Parts. For additional mounting boxes, see Aluminum Mounting Boxes. † Receptacle meets NEMA 3R with spring door closed and NEMA 3, 3R, 4, 4X with plug fully inserted and wing nuts fully tightened or cover closed with wing nuts fully tightened. 798 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 200 Amp Pin and Sleeve Clamp Cover Plugs, Connectors and Receptacles 600 Vac, 250 Vdc, 50-400 Hz. Wire Recess Diameter: .687”. Wire Size Range: 250 MCM-#2/0. Pressure Wire Terminals . NEMA 3, 3R, 4, 4X Plugs and Receptacles Style 1 (Shell Only) Wire/Pole 3W, 3P 4W, 4P 2W, 3P Style 2 (Shell and Extra Pole) 3W, 4P Receptacle with AJA Mounting Box Hub Size (Inches) AJA20033-150 1-1/2 AJA20033-200 2 AJA20033-250 2-1/2 AJA20044-200 2 AJA20044-250 2-1/2 AJA20023-150 1-1/2 AJA20023-200 2 AJA20023-250 2-1/2 AJA20034-150 1-1/2 AJA20034-200 2 AJA20034-250 2-1/2 Receptacle Only † AR20033 AR20044 AR20023 Connector Body Only Plug Only ‡ Cable Dia. (Inches) ARC20033CD AP20033CD .875 to 1.906 ARC20033E AP20033E 1.875 to 2.500 ARC20044CD AP20044CD .875 to 1.906 ARC20044E AP20044E 1.875 to 2.500 ARC20023CD ARC20023E AR20034 ARC20034CD ARC20034E AP20023CD AP20023E AP20034CD AP20034E .875 to1.906 1.875 to 2.500 .875 to1.906 1.875 to 2.500 For Reverse Service add suffix -RS to Catalog Number. For Special Polarization, add suffix -P4 to Catalog Number. Pin and Sleeve Design Energized contacts deeply recessed to reduce danger of accidental touching, minimize possibility of exposed arcs. Insulator quenches arcing, and is resistant to abnormal heat and to fire. Plug mechanical cable clamps provide strain relief at conductor connections, allow easy cable replacement. Adapters for #4-#1 wire available, see Powertite® 200 and 400 Amp Replacement Parts. For additional mounting boxes, see Aluminum Mounting Boxes. † Receptacle meets NEMA 3, 3R, 4, 4X with plug fully inserted and wing nuts fully tightened or clamp cover installed with wing nuts fully tightened. ‡ Plug and connector body combination is NEMA 4X rated when wing nuts are fully tightened on connector body. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 799 Plugs and Receptacles: Ordinary Location Grounding Style Powertite 400 Amp Pin and Sleeve Clamp Cover Plugs and Receptacles ® Plugs and Receptacles: Ordinary Location Plugs and Receptacles 600 Vac, 250 Vdc, 50-400 Hz. Wire Recess Diameter: .84” or 1.25”. Wire Size Range: 400MCM—1000MCM. Solder Wire Terminals. Wire Recess Dia. (Inches) Grounding Style Style 1 (Shell Only) 0.84 Style 2 (Shell and Extra Pole) Style 1 (Shell Only) Wire/Pole Receptacle with AJA Mounting Box 3W, 3P AJA40033-400 4W, 4P AJA40044-400 2W, 3P AJA40023-400 3W, 4P AJA40034-400 3W, 3P AJA40133-400 Hub Size (Inches) † Receptacle Only Plug Only Cable Dia. (Inches) AR40033 AP40033E 1.875 to 2.500 4 4 AR40044 AP40044E 1.875 to 2.500 AR40023 AP40023E 1.875 to 2.500 AR40034 AP40034E 1.875 to 2.500 AP40133F 2.500 to 3.000 AR40133 4 4W, 4P AJA40144-400 4 AR40144 2W, 3P AJA40123-400 4 AR40123 3W, 4P AJA40134-400 4 AR40134 1.25 Style 2 (Shell and Extra Pole) AP40133G 3.000 to 3.500 AP40144F 2.500 to 3.000 AP40144G 3.000 to 3.500 AP40123F 2.500 to 3.000 AP40123G 3.000 to 3.500 AP40134F 2.500 to 3.000 AP40134G 3.000 to 3.500 Solder wire terminals standard on all models. For Reverse Service add suffix -RS to Catalog Number. For Special Polarization add suffix -P4 to Catalog Number. Note: Box can be turned for vertical or horizontal mount. Maximum Conductor Size 400 Amp not horsepower rated. Plug is for disconnecting use only — not for current rupturing. Solder Recess Dia. (Inches) Conductor Size 500 MCM 37 General Wire 0.84 400 MCM 259 Flexible Cable 1.25 Max. Strand Type Conductor 400 MCM 427 Extra Flexible Cable 1000 MCM 61 General Wire 900 MCM 427 Flexible Cable 800 MCM 703 Extra Flexible Cable Pressure terminal kits available for .84 wire recess size only to convert solder terminal to pressure terminal. See Replacement Parts page. † Has feed-thru 4” tapped openings. Supplied with one 4” to 3” reducer and one 4” close-up plug 800 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite 400 Amp Pin and Sleeve Connectors and Plugs ® 600 Vac, 250 Vdc, 50-400 Hz. Wire Recess Diameter: .84” or 1.25”. Wire Size Range: 400MCM—1000MCM. Solder Wire Terminals. Plugs and Receptacles Wire Recess Dia. (Inches) Wire/Pole Connector Body Only Plug Only Cable Dia. (Inches) Style 1 (Shell Only) 3W, 3P ARC40033E AP40033E 1.875 to 2.500 4W, 4P ARC40044E AP40044E 1.875 to 2.500 Style 2 (Shell and Extra Pole) 2W, 3P ARC40023E AP40023E 1.875 to 2.500 3W, 4P ARC40034E AP40034E 1.875 to 2.500 ARC40133F AP40133F 2.500 to 3.000 ARC40133G AP40133G 3.000 to 3.500 2.500 to 3.000 Style 1 (Shell Only) 3W, 3P 4W, 4P 1.25 Style 2 (Shell and Extra Pole) 2W, 3P 3W, 4P ARC40144F AP40144F ARC40144G AP40144G 3.000 to 3.500 ARC40123F AP40123F 2.500 to 3.000 ARC40123G AP40123G 3.000 to 3.500 ARC40134F AP40134F 2.500 to 3.000 ARC40134G AP40134G 3.000 to 3.500 Solder wire terminals standard on all models. For Reverse Service add suffix -RS to Catalog Number. For Special Polarization add suffix -P4 to Catalog Number. Pin and Sleeve Design Energized contacts deeply recessed to reduce danger of accidental touching, minimize possibility of exposed arcs. Insulator quenches arcing, and is resistant to abnormal heat and to fire. Plug mechanical cable clamps provide strain relief at conductor connections, allow easy cable replacement. Pressure terminal kits available for .84 wire recess size only to convert solder terminal to pressure terminal. See Replacement Parts page. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 801 Plugs and Receptacles: Ordinary Location 0.84 Grounding Style Powertite® 200 and 400 Amp Mounting Boxes and Replacement Interiors 600 Vac, 250 Vdc, 50-400 Hz. Plugs and Receptacles: Ordinary Location Plugs and Receptacles 200 Amp Mounting Boxes and Angle Adapter Hub Size (Inches) AJB AJA AJAC (Feed-Thru) AJA200 (Angle Adapter Only) 1-1/2 NPT –– AJA520 –– AJA200 2 NPT AJB620 AJA620 –– AJA200 2-1/2 NPT –– AJA720 AJAC720 AJA200 2-3/8 (Slip Hole) AJB238 –– –– –– 400 Amp Mounting Box and Angle Adapter Hub Size (Inches) AJAC * AJA400 (Angle Adapter Only) 4 AJAC400 AJA400 200 Amp Interiors † Grounding Style Style 1 (Shell Only) Style 2 (Shell and Extra Pole) Wire/Pole 3W, 3P Receptacle ARI20033 Plug API20033 Receptacle –– Plug –– 4W, 4P ARI20044 API20044 –– –– 2W, 3P –– –– ARI20023 API20023 3W, 4P –– –– ARI20034 API20034 400 Amp Interiors † Wire Recess Dia. (Inches) .84 1.25 Grounding Style Wire/Pole Receptacle Plug Receptacle Plug Style 1 (Shell Only) 3W, 3P ARI40033 API40033 –– –– 4W, 4P ARI40044 API40044 –– –– Style 2 (Shell and Extra Pole) 2W, 3P –– –– ARI40023 API40023 3W, 4P –– –– ARI40034 API40034 Style 1 (Shell Only) 3W, 3P ARI40133 API40133 –– –– 4W, 4P ARI40144 API40144 –– –– Style 2 (Shell and Extra Pole) 2W, 3P –– –– ARI40123 API40123 3W, 4P –– –– ARI40134 API40134 * Has feed-thru 4” tapped openings. Supplied with one 4” to 3” reducer and one 4” close-up plug. † Pins and sleeves are not sold separately. 802 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 200 and 400 Amp Replacement Parts 600 Vac, 250 Vdc, 50-400 Hz. Description Catalog Number Plugs and Receptacles Receptacle Covers Spring Cover — Includes Gasket 200 Amp — 2- and 3-Pole PTLC200A 200 Amp — 4-Pole PTLC200B 200 Amp — 2- and 3-Pole PTBC200A 200 Amp — 4-Pole PTBC200B 400 Amp — 2- and 3-Pole PTBC400A 400 Amp — 4-Pole PTBC400B 200 Amp - Suffix CD PTGBCD 200 Amp - Suffix E PTGB200E 400 Amp - Suffix E PTGB400E 400 Amp - Suffix F PTGB400F 400 Amp - Suffix G PTGB400G Lockout, 200 Amp 3- and 4-Pole Models PTLOCK2004 Lockout, 400 Amp 4-Pole Models PTLOCK4004 200 Amp, 3-Pole Wire Adapter Kit PTK200WA3 200 Amp, 4-Pole Wire Adapter Kit PTK200WA4 Plugs and Receptacles: Ordinary Location Clamping Cover — Includes Gasket and Chain Bushing Bags for Plugs and Cable Connectors Receptacle Lockout Device Optional Accessory for Wire Size #1 to #4 Check National Electrical Code for proper wire size and application 400 Amp Pressure Terminal Kits Use with 400-500 MCM Wire 0.84" I.D. Wire Recess 3 Adapters PTK84-3P 4 Adapters PTK84-4P Use With 750 MCM General Wire or 500-777 MCM Flexible Wire 1.18" I.D. Wire Recess 3 Adapters PTK750-3P 4 Adapters PTK750-4P Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 803 Powertite® 200 Amp Mounted Receptacle Dimensions 600 Vac, 250 Vdc, 50-400 Hz. Plugs and Receptacles: Ordinary Location Plugs and Receptacles Receptacle Mounted on AJA and AJAC Boxes A B C D Dimensions in Inches/Millimeters E F G 8.00/203.2 10.75/273.0 6.75/171.4 9.50/241.3 14.00/355.6 15.25/387.3 3.75/95.2 H J K 1.88/47.7 13.50/342.9 14.25/361.9 Receptacle 804 B C Dimensions in Inches/Millimeters D E No. Poles A 3 3.25/82.5 5.63/143.0 4.19/10.46 8.00/203.2 6.63/168.4 6.56/166.6 6.70/170.1 7.05/179.0 F G H 4 3.63/92.2 5.63/143.0 4.56/115.8 8.00/203.2 6.63/168.4 6.56/166.6 6.70/170.1 7.05/179.0 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 200 Amp Connector, Plug and Adapter Dimensions 600 Vac, 250 Vdc, 50-400 Hz. Connector Body Plugs and Receptacles A Dimensions in Inches/Millimeters B C 3 13.00/330.2 4.19/106.4 5.38/136.6 4 13.00/330.2 4.56/115.8 5.75/146.0 No. Poles A B Dimensions in Inches/Millimeters C D E 3 11.94/303.2 7.81/198.3 3.81/96.7 3.75/95.2 6.44/163.5 4 11.94/303.2 7.81/198.3 4.19/106.4 4.13/104.95 6.81/172.9 A B Dimensions in Inches/Millimeters C D E 8.0/203.2 7.0/177.8 8.0/203.2 7.0/177.8 6.0/152.4 Plugs and Receptacles: Ordinary Location No. Poles Plug AJA200 Angle Adapter Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 805 Powertite® 400 Amp Mounted Receptacle and Receptacle Dimensions 600 Vac, 250 Vdc, 50-400 Hz. Plugs and Receptacles: Ordinary Location Plugs and Receptacles Receptacle Mounted on AJAC Box Hub Size * A B C 15.88/403.3 15.88/403.3 6.50/165.1 No. Poles A B 3 11.25/285.7 12.25/311.1 5.13/130.3 4 11.25/285.7 12.25/311.1 5.63/143.0 4.00/10.16 Dimensions in Inches/Millimeters D E F G H 22.00/558.8 24.25/615.9 8.50/215.9 3.88/98.5 E F 6.75/171.4 7.75/196.8 4.19/106.4 6.75/171.4 7.75/196.8 4.69/119.1 15.13/384.3 Receptacle Dimensions in Inches/Millimeters C D * AJAC box has feed-thru 4”/101.6 mm openings. Supplied with one 4”/101.6 mm to 3”/76.2 mm reducer, and one 4”/101.6 mm close-up plug. 806 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Powertite® 400 Amp Connector and Plug Dimensions 600 Vac, 250 Vdc, 50-400 Hz. Plug Plugs and Receptacles Dimensions in Inches/Millimeters C D A B E F 3 15.00/381.0 19.00/482.6 11.25/285.7 4.70/119.3 4.66/118.3 7.50/190.5 4 15.50/393.7 19.00/482.6 11.25/285.7 5.19/131.8 5.16/131.0 8.00/203.2 Connector Body No. Poles A Dimensions in Inches/Millimeters B C 3 19.00/482.6 5.13/130.3 7.25/184.1 4 19.00/482.6 5.63/143.0 7.75/196.8 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 807 Plugs and Receptacles: Ordinary Location No. Poles ASR Nonmetallic Interlocked Receptacle With Enclosed Disconnect Switch 600 Vac, 30 and 60 Amp, Fused and Non-Fused NEMA 4X, 12 Plugs and Receptacles: Ordinary Location Plugs and Receptacles Applications • For use where an interlocked disconnect switch is desired to control a Powertite® receptacle and removal of the plug. Interlock prohibits plug insertion or removal under load. Plug is secured in place by interlock and cannot be withdrawn unless interlock switch is actuated. • Designed for use in hose-down areas, damp or corrosive locations, raintight or watertight non-hazardous applications. • For heavy duty applications where a service outlet is required for portable or fixed electrical equipment such as: — Welders — Generators — Compressors — Infrared ovens — Batch feeders — Conveyors — Truck terminals — Marine docks • Ideally suited for use in industrial plant applications such as: — Automotive and steel processing plants — Pulp and paper processing plants — Milk processing plants and creameries — Fabrication yards and shipyards — Refrigerated truck terminals • Suitable for use as a motor disconnect. Features • Moveable mounting feet allow for installation on irregular surfaces for easy installation. • Internal mounting tubes where mounting area is limited. • Hidden hinge system eliminates sanitation concerns. • The switch is the latest in technology utilizing self-cleaning contacts and driven by a solid bridge bar to prevent single phasing of motors. The quick make/break action provides long electrical life. • Meets OSHA requirements for lockout/tagout (Reg. 1910.147). Switch can be locked in the OFF position. • Utilizes Style 2 (shell and extra pole) grounding and 3-wire, 4-pole receptacle wiring. • Available in fused or non-fused using the same compact enclosure. • Class J fusing standard on fusible units (100 kAIC short circuit protection at the load source). • Removable fuse holders allow for installation and replacement of fuse away from interior of unit (fuses not supplied). • Supplied conduit hub can be installed on top or bottom of the enclosure. Hub sizes: 1.0” 30 Amp, 1.25” 60 Amp. • Dead front design: Receptacle is not energized until plug is fully inserted and switch is engaged. • IP66 Suitable • UL04 – 5V Flame Rating Standard Materials • Enclosure: VALOX® * thermoplastic polyester with seamless form in place gasket • Screws: stainless steel screws for outstanding corrosion resistance • Materials are UV stabilized Options • Reverse Service is useful where a “hot” plug feeds a dead receptacle. Reverse service is often used for generator applications where the receptacle houses a dead plug interior. Plug houses an energized receptacle interior, which has recessed male contacts to reduce danger of accidental touching. 30 and 60 Amp units can be easily converted to reverse service in the field when matching plug and receptacle are ordered. Add suffix -RS to receptacle or connector. Certifications and Compliances • • • • UL Standard: UL 98, UL 1682, and UL 1686 UL Listed: E304212 CSA Standard: CSA 22.2 No. 4, C22.2 No. 182.1 cUL Listed: E160652 Related Products • Uses standard Powertite ACP and NACP plugs for wide acceptability. Horsepower Ratings Fusible — Single Phase 240 Vac 480 Vac 1.5 3 5 7.5 3 5 7.5 15 600 Vac — — — — 208 Vac Standard Maximum Standard Maximum 208 Vac — 5 — 7.5 Fusible — Three Phase 240 Vac 480 Vac 3 5 7.5 15 7.5 15 15 30 600 Vac 7.5 20 15 50 208 Vac Standard Maximum Standard Maximum 208 Vac — 7.5 7.5 15 Amp 30 60 Amp 30 60 Non-Fused — Single Phase 240 Vac 480 Vac 600 Vac 5 5 10 10 10 10 20 30 Non-Fused — Three Phase 240 Vac 480 Vac 600 Vac 10 10 20 20 20 20 40 50 * Valox is a registered trademark of General Electric Co. Classified by UL for use in specific combinations with Crouse-Hinds. Arktite is a registered trademark of Cooper Crouse-Hinds. 808 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 ASR Nonmetallic Interlocked Receptacle Ordering Information, Replacement Parts With Enclosed Disconnect Switch 600 Vac, 30 and 60 Amp, Fused and Non-Fused NEMA 4X, 12 Amp 60 Fused Non-Fused Fused Config. 3W 4P 3W 4P Catalog Number ASR3034 Plugs and Receptacles 30 Type Non-Fused ASR3034F ASR6034 ASR6034F Plugs and Receptacles: Ordinary Location Mating Powertite® Plug Type Non-Metallic Metallic Amp Mating Plug 30 NMACP3034BC 60 NMACP6034BC 30 60 ACP3034BC ACP6034BC Optional Auxiliary Contacts Amps Interlock Type 30 1 N/O, 1 N/C 60 60 Fusible Catalog Number Non-Fusible Catalog Number ASR30FDAUX ASR30AUX 1 N/O ASR60FDAUX-O ASR60AUX 1 N/C ASR60FDAUX-C N/A Replacement Parts Description Catalog Number 30 Amp Cover PTTC30 60 Amp Cover PTTC60B Threaded Cover (Includes Gasket and Chain) Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 809 ASR Nonmetallic Interlocked Receptacle Dimensions With Enclosed Disconnect Switch 600 Vac, 30 and 60 Amp, Fused and Non-Fused Plugs and Receptacles Dimensions 30 Amp B C F D D G A G E E A Plugs and Receptacles: Ordinary Location 60 Amp B C F NOTE: Units are provided with external mounting feet. Use is optional. If used overall mounting dimensions will change. H H Dimensions in Inches/Millimeters D E Amp A B C F G H 30 11.50/292.1 7.0/177.8 6.34/161.0 13.00/330.2 0.18/4.57 7.23/183.6 13.46/341.8 8.45/214.6 60 11.50/292.1 7.0/177.8 6.34/161.0 13.00/330.2 0.18/4.57 7.23/183.6 14.45/367.0 8.93/226.8 D Minimum D Maximum NMACP Plug A C ØD ØB Amp No. Poles A Dimensions in Inches/Millimeters B C 30 4 7.36/187.0 2.48/63.0 5.71/145.0 0.43/11.0 0.97/24.5 60 4 9.65/245.0 3.94/100.0 6.85/174.0 0.57/14.5 1.42/36.0 Amp No. Poles A 30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2 60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6 60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7 ACP Plug 810 Dimensions in Inches/Millimeters B C D Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 WSR and WSRD Interlocked Receptacle With Enclosed Disconnect Switch 600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite® ACP and CPH plugs. NEMA 3, 3R, 4, 4X, 12 Applications Plugs and Receptacles WSR Cast Aluminum Enclosure WSRD (Cutler Hammer) Sheet Metal Enclosure WSRD (Square D) Sheet Metal Enclosure Features • For use where an interlocked disconnect switch is desired to control a Powertite® receptacle and insertion or removal of plug. Interlock prohibits plug insertion or removal under load. Plug is secured in place by interlock and cannot be withdrawn unless interlock release lever is actuated. • Spring door standard and screw cap provided at no additional cost to meet NEMA 3, 3R, 4, 4X applications. • The Square D F-Series offers the latest in switch technology: An operating mechanism designed to endure at least three times the number of operations required by NEMA and UL standards; modular componentry designed for quick and easy maintenance; and visible blades for an extra measure of safety while the low mass cam allows greater blade operating speed and reduced mechanical wear. • Insulated, dual-color polymer operating handle clearly indicates the switch being energized. Ergonomically designed handle is made of high-impact polymer material for exceptional ruggedness, durability and corrosion resistance †. • Utilizes Style 2 (shell and extra pole) grounding and 3-wire, 4-pole receptacle wiring. • Removable hinged cover allows for ease of installation and maintenance (WSR). • Class R fusing standard on WSRD fusible units and J Type on WSR. Product can be retrofitted with Class J, K, or S fusing. • Short circuit withstand rated to 200,000 RMS symmetrical Amps (Class R and J Fusing). • Stainless Steel captive spring out quad lead cover bolts for easy access and corrosion resistance (WSR). • Conduit entry is drilled and tapped to 1-1/2”. Reducer bushings 1-1/2” – 1-1/4” and 1-1/2” – 1” provided at no additional cost (WSR). • Stainless steel key-hole mounting feet for easy installation (WSR). • Unit is equipped with defeatable door interlock which allows emergency access when switch is energized. • Cover can be padlocked closed. • Operating handle can be locked in the OFF or ON position. • Dead front design: receptacle is not energized until plug is fully inserted and switch is engaged. WSRD Stainless Steel Enclosure • Wire size for 30 and 60 Amp models is #14 to #2 AWG. For 100 Amp models it is #14 to #1/0 AWG. Standard Materials and Finishes • Receptacle assembly: copperfree (4/10 of 1% max.) aluminum with epoxy powder coating inside and outside • WSR enclosure: copperfree aluminum with epoxy powder coating inside and outside • WSRD enclosure: enamel coated sheet metal • WSRD-N4 enclosure: stainless steel • Operating handle †: high impact polymer • WSR and WSRD-N4 hardware: stainless steel Options • Special polarization prevents plug insertion in a receptacle wired for a different voltage. In installations where there are different line voltages, the special polarization option is desirable. This allows only plugs and receptacles wired for the same line voltage to be mated together. The receptacle interior is positioned 22-1/2°, relative to the polarization rivet, to the right (as specified) of standard, and plug is polarized to correspond. Add suffix -P4 to the standard receptacle. Certifications and Compliances • • • • UL Standard: UL 98, UL 50E, UL 1682, UL 1686 UL Listed: E145917, E160652 CSA Standard: C22.2 No.4, C22.2 No. 182.1 CSA Certified: 025875 Related Products • Uses standard Powertite® ACP or CPH plugs for wide acceptability. Square D is a registered trademark of Schneider Electric. † Cutler Hammer models have metallic handles. Cutler Hammer is a registered trademark of Eaton Corporation. UL Classified for use with Crouse-Hinds Arktite® plugs. Arktite is a registered trademark of Cooper Crouse-Hinds. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 811 Plugs and Receptacles: Ordinary Location • Designed for use in raintight or watertight, non-hazardous, heavy duty applications where a service outlet is required for portable or fixed electrical equipment such as: — Welders — Generators — Compressors — Infrared ovens — Batch feeders — Conveyors — Truck terminals — Marine docks • Ideally suited for use in industrial plant applications such as: — Automotive and steel processing plants — Pulp and paper processing plants — Milk processing plants and creameries — Fabrication yards and shipyards — Refrigerated truck terminals WSR and WSRD Interlocked Receptacle With Enclosed Disconnect Switch 600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite® ACP and CPH plugs. Plugs and Receptacles: Ordinary Location Plugs and Receptacles NEMA 3, 3R, 4, 4X, 12 Amp Wire Size AWG Fusing † HP at 600 Vac Std/Max 3-Phase Without Viewing Window With Viewing Window Aux. Contacts ‡ 1 or 2 NO/NC Mating Plug Cast Aluminum Enclosure — NEMA 3, 3R, 4, 4X, 12 30 #14 to #2 60 #14 to #2 100 #14 to #1/0 Fused 7.5/20 WSR3352 N/A WSAUX1 WSAUX2 ACP3034BC Non-Fused 30 WSR33542 N/A WSAUX1 WSAUX2 ACP3034BC Fused 15/50 WSR6352 N/A WSAUX1 WSAUX2 ACP6034BC Non-Fused 60 WSR63542 N/A WSAUX1 WSAUX2 ACP6034BC Fused 30/75 WSR10352 N/A WSAUX1 WSAUX2 ACP1034CD Non-Fused 75 WSR103542 N/A WSAUX1 WSAUX2 ACP1034CD Sheet Metal Enclosure — NEMA 12 30 60 #14 to #2 #14 to #2 100 #14 to #1/0 Fused 7.5/20 WSRD3352SQ WSRD3352WSQ WSAUX1 WSAUX2 ACP3034BC Non-Fused 30 WSRD33542SQ WSRD33542WSQ WSAUX1 WSAUX2 ACP3034BC N/A WSRDAUX1 WSRDAUX2 ACP6034BC N/A WSRDAUX1 WSRDAUX2 ACP6034BC WSRD6352WSQ WSAUX1 WSAUX2 ACP6034BC WSRD63542SQ WSRD63542WSQ WSAUX1 WSAUX2 ACP6034BC WSRD10352SQ WSRD10352WSQ WSAUX1 WSAUX2 ACP1034CD WSRD103542SQ WSRD103542WSQ WSAUX1 WSAUX2 ACP1034CD WSRD6352 Fused 15/50 Non-Fused 60 WSRD63542 Fused 15/50 WSRD6352SQ Non-Fused 60 Fused 30/75 Non-Fused 75 Stainless Steel Enclosure — NEMA 3, 3R, 4, 4X, 12 30 60 #14 to #2 #14 to #2 100 #14 to #1/0 7.5/20 WSRD3352N4SD WSRD3352N4WSD WSAUX1 WSAUX2 ACP3034BC Non-Fused 20 WSRD33542N4SD WSRD33542N4WSD WSAUX1 WSAUX2 ACP3034BC Fused 15/50 WSRD6352N4SD WSRD6352N4WSD WSAUX1 WSAUX2 ACP6034BC Non-Fused 50 WSRD63542N4SD WSRD63542N4WSD WSAUX1 WSAUX2 ACP6034BC Fused 30/75 WSRD10352N4SD WSRD10352N4WSD WSAUX1 WSAUX2 ACP1034CD Non-Fused 75 WSRD103542N4SD WSRD103542N4WSD WSAUX1 WSAUX2 ACP1034CD Catalog Number Fused Square D Auxiliary Contacts for WSR/WSRD Disconnect Switch Interlock Type 1 NO/1 NC CONTACT 2 NO/2 NC CONTACTS 50 or 60 Hz Vac Make Break Cont. Vdc Make and Break Cont. 120 40A 15A 15A 115 0.50A 15A 240 20A 10A 15A 230 0.25A 15A 480 10A 6A 15A — — — 600 8A 5A 15A 600 0.05A 15A 120 30A 3.0A 10A 115 1.0A 10A 240 15A 1.5A 10A 230 0.30A 10A 480 7.5A .75A 10A — — — 600 6.0A .60A 10A 600 0.10A 10A WSAUX1 WSAUX2 † Fuses not included in fused products. Class R fusing standard on WSRD fusible units and J Type on WSR. Product can be retrofitted with Class J, K, or S fusing. ‡ To order with auxiliary contacts installed, add suffix from this column to end of Catalog Number. Standard Square D F-Series Disconnect Switch, except where noted. Cutler Hammer Disconnect Switch. Cutler Hammer auxiliary switch is 1 NO/1 NC or 2 NO/2 NC. Single pole single throw interlock kits are rated 1/2 HP @ 110 and 220 Vac. WSAUX1 utilizes a 9007A01 limit switch. WSAUX2 utilizes a 9007C03 limit switch. 812 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 WSR and WSRD Interlocked Receptacle Dimensions With Enclosed Disconnect Switch 600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite® ACP and CPH plugs. WSRD Interlocked Receptacle with Enclosed Switch — Square D — NEMA 12 Plugs and Receptacles E I G J H ON B ® A OFF C 15° D Amp A B 30 and 60 16.75/425.4 16.50/419.1 100 20.75/527.0 20.50/520.7 Dimensions in Inches/Millimeters E F C D 7.50/190.5 9.0/228.6 7.50/190.5 9.0/228.6 G H I J 10.50/266.7 22.25/565.1 10.31/261.8 5.53/140.4 7.50/190.5 5.12/130.0 10.50/266.7 26.25/666.7 10.31/261.8 5.53/140.4 7.50/190.5 5.12/130.0 WSRD Interlocked Receptacle with Enclosed Switch — Square D — NEMA 4 E G C H ON B ® A F OFF I 15° D Amp A B 30 and 60 17.46/443.4 16.87/428.4 100 21.41/543.8 20.82/528.8 C Dimensions in Inches/Millimeters D E F G H I 7.50/190.5 8.92/226.5 10.81/274.5 23.0/584.2 10.00/25.4 5.11/129.7 7.50/190.5 7.50/190.5 9.36/237.4 11.25/285.7 28.0/711.2 10.13/25.7 6.97/177.0 7.50/190.5 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 813 Plugs and Receptacles: Ordinary Location F WSR and WSRD Interlocked Receptacle Dimensions With Enclosed Disconnect Switch 600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite® ACP and CPH plugs. WSRD Interlocked Receptacle — Cutler Hammer — NEMA 12 Plugs and Receptacles E B D ® ON OFF A Plugs and Receptacles: Ordinary Location F C Amp 30 and 60 A 19.25/488.9 15° Dimensions in Inches/Millimeters C D 7.0/177.8 5.5/139.7 B 10.25/260.3 E 10.25/260.3 F 24.20/614.6 WSR Interlocked Receptacle — with Enclosed Switch B E C A D Catalog Number WSR3352, WSR33542, WSR6352 WSR63542, WSR103542 WSR10352 Dimensions in Inches/Millimeters C A B 19.25/488.9 11.00/279.4 22.88/581.1 11.00/279.4 D E 6.56/166.6 24.33/617.9 11.56/293.6 6.56/166.6 24.33/617.9 11.56/293.6 ACP Plug Amp 30 60 100 814 No. Poles 2,3,4 4 4 A 6.00/152.4 7.81/198.3 10.50/266.7 Dimensions in Inches/Millimeters B C 4.75/120.6 3.13/79.5 4.94/125.4 3.81/96.7 6.63/168.4 4.25/107.9 D 1.86/47.2 2.55/64.7 2.72/69.0 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 IDSR Interlocked Switched Receptacles V CSA Certification Only. With Breaker or Disconnect Switch, Fusible or Non-fusible. Weatherproof. Watertight For use with Powertite® ACP plugs. NEMA 3, 3R, 4, 4X, 5, 12 (30 Ampere receptacle is not available as TYPE 4X.) Applications Plugs and Receptacles • Used to supply power to portable and mobile electrical equipment in all indoor and outdoor non-hazardous locations. • Used to provide short circuit protection to portable equipment when supplied with a circuit breaker or fused disconnect. • Provides a convenient ON-OFF mechanism. • Ideal for use in areas where dust, dirt or moisture is a problem. • Suitable for use in: — Chemical plants — Process facilities — Meat packing plants — Other manufacturing industries • Provides high amperage power to heavy equipment such as: — Motor-generator sets — Compressors — Heating and cooling units — Welders — Conveyors • Receptacles are provided with a safety-interlock system. Plugs cannot be inserted or removed unless the power switch is in the OFF position. • The Safety-Interlock is designed to free both hands for insertion and removal of the plug. • A cover interlock is provided to prevent entry to the enclosure while the operator is in the “ON” position. • Uses standard Powertite ACP or CPH plugs for wide acceptability. • Furnished with rugged cast aluminum housings. • Flip cap standard and screw cap provided at no additional cost to meet TYPE 4X applications (screw cap not available on 30 amp). • Receptacles with 3 phase 4 wire grounded receptacles are prewired to the breaker or disconnect switch. • Patented brass receptacle contacts exert constant pressure for good electrical continuity. • Appleton’s insulating blocks provide the greatest dielectric and mechanical strength. • Ergonomically designed yet rugged cast aluminum handle for exceptional durability and corrosion resistance. • 600 Vac FB Circuit Breakers. • Provision is made for locking the operating mechanism in the OFF position. • Cast Aluminum, Spring Door: Enclosure 3 and 5. • Cast Aluminum, Screw Cap: Enclosure 3, 4X and 5. • Stainless Steel: Enclosure type 3, 3R, 4, 4X, 12. • LED Indicator Lights: one light indicates power unit and other indicates switch is in ON position add suffix –IL. • Supplied with viewing window add suffix –W. Certifications and Compliances • CSA Standard: C22.2 No. 4, C22.2 No. 5, C22.2 No. 182.1 • CSA Certified: 048391 Related Products • Uses standard Powertite® ACP or CPH plugs for wide acceptability. Standard Materials • Enclosure and Receptacle: cast copperfree (4/10 of 1% max.) aluminum Standard Finish • Corrosion resistant grey epoxy paint Options • One normally opened, one normally closed auxiliary switch, add suffix –AUX. • Lockable cover latch add suffix –DL. UL Classified for use with Crouse-Hinds Arktite® plugs. Arktite is a registered trademark of Cooper Crouse-Hinds. V CSA Certification only. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 815 Plugs and Receptacles: Ordinary Location Features IBR Interlocked Switched Receptacles V CSA Certification Only. With Breaker or Disconnect Switch, Fusible or Non-fusible. Weatherproof. Watertight For use with Powertite® ACP plugs. Plugs and Receptacles: Ordinary Location Plugs and Receptacles NEMA 3, 3R, 4, 4X, 5, 12 (30 Ampere receptacle is not available as TYPE 4X.) HP at 600 Vac Without 3-Phase † Viewing Window With Viewing Window Aux. Contacts ‡ 1 or 2 NO/NC Amp. Fusing • Mating Plug 30 Fused 7.5/20 IDSR3034 IDSR3034-W WS30AUX1 WS30AUX2 ACP3034BC 60 Fused 15/50 IDSR6034 IDSR6034-W WS60AUX1 WS60AUX2 ACP6034BC 100 Fused 30/70 IDSR1034 IDSR1034-W WS100AUX1 WS100AUX2 ACP1034CD 30 Non-Fused 25 IDSR3034-NF IDSR3034-NF-W WS30AUX1 WS30AUX2 ACP3034BC 60 Non-Fused 60 IDSR6034-NF IDSR6034-NF-W WS60AUX1 WS60AUX2 ACP6034BC 100 Non-Fused 75 IDSR1034-NF IDSR1034-NF-W WS100AUX1 WS100AUX2 ACP6034BC Dimensions in Inches/Millimeters • Fuses not included. ‡ Auxiliary contacts ordered separately for field installation. † STD/MAX ratings based on type of fuse used eg. For IDSR 3034 – rated at 7.5 HP with standard fuse or rated at 20 HP with time delay fuse. V CSA Certification only. 816 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 AE Series Pin and Sleeve Plugs, Connectors and Receptacles Weatherproof 600 Vac, 250 Vdc. Pressure Wire Terminals. Applications Plugs and Receptacles • Designed to supply power to portable or fixed electrical equipment such as: — Welders — Generators — Compressors — Pumps — Similar apparatus • Suitable for use in locations where a weatherproof enclosure is required such as: — Shipping docks — Ports — Ship to shore applications Plugs and Receptacles: Ordinary Location Features • Available in 30, 60, and 100 Amp units. • Contacts exert constant pressure along the entire contact surface, providing electrical continuity. Solid brass contacts with beryllium copper springs. • Choice of receptacle types: weatherproof spring door or raintight screw cap. • Plug with clamp ring has neoprene gasket. Ring threads onto screw cap receptacle to provide raintight assembly when properly tightened. • Cable clamps prevent strain on cables and allow easy cable replacement. • Mounting box gasket protects receptacle from moisture. • Insulating blocks provide high degree of dielectric and mechanical strength and lowest moisture absorption, lowest arc tracking. • Choice of several mounting boxes permits different types of installations. • Floating-type plug contacts self-align to receptacle contacts. • Available in two grounding styles: Style 1 (shell only) and Style 2 (shell and extra pole). • Grounding detent springs in Style 1 and Style 2. • Grounding strap provided in Style 2 permits extra pole grounding. • Longer ground contact in Style 2 “makes first and breaks last.” Standard Materials • Plug, connector, receptacle and mounting box housings: copperfree (4/10 of 1% max.) aluminum • Insulation blocks: fiber glass reinforced phenolic • Contacts: brass Standard Finishes • Aluminum plug, receptacle, connector, and mounting box housings: epoxy powder coat • Insulating blocks and contacts: natural finish Options • Reverse Service: useful where a “hot” plug feeds a dead receptacle. Reverse service is often used for generator applications where the receptacle houses a dead plug interior. Plug houses an energized receptacle interior, which has recessed male contacts to reduce danger of accidental touching. Suffix -RS to receptacle or connector. Certifications and Compliances • UL Standard: UL 1682, UL 1686 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 817 AE Series 30 Amp Pin and Sleeve Receptacles Connectors and Plugs Weatherproof Plugs and Receptacles: Ordinary Location Plugs and Receptacles 600 Vac, 250 Vdc. Pressure Wire Terminals. Wire Size Range: #14—#8 Grounding Style Style 1 (Shell Only) Style 2 (Shell and Extra Pole) Wire/Pole Spring Door Receptacle Only Screw Cap Receptacle Only Connector Body Only Clamping Ring Plug Plug Cable Dia. (Inches) 2W, 2P AE321 AE327 APR3251 AEP3251 .625 to .750 3W, 3P AE331 AE337 APR3351 AEP3351 .625 to .750 4W, 4P AE341 AE347 APR3451 AEP3451 .625 to .750 2W, 3P AE332 AE338 APR3361 AEP3361 .625 to .750 3W, 4P AE342 AE348 APR3461 AEP3461 .625 to .750 AE Series Mounting Boxes Hub Size (Inches) AEE AERH AERC AERA 1/2 AEE13 AERH13 AERC13 AERA13 3/4 AEE23 AERH23 AERC23 AERA23 1 AEE33 AERH33 AERC33 AERA33 30 Amp Interiors † Interior Style 1 Grounding Style Style 1 (Shell Only) Style 2 (Shell and Extra Pole) Interior Style 2 Wire/Pole Receptacle Plug Receptacle Plug 2W, 2P AEI-321 AEPI-321 –– –– 3W, 3P AEI-331 AEPI-331 –– –– 4W, 4P AEI-341 AEPI-341 –– –– 2W, 3P –– –– AEI-332 AEPI-332 3W, 4P –– –– AEI-342 AEPI-342 † Pins and sleeves are not sold separately. 818 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 AE Series 60 Amp Pin and Sleeve Receptacles Connectors and Plugs Weatherproof 600 Vac, 250 Vdc. Pressure Wire Terminals. Wire Size Range: #8—#4 Style 2 (Shell and Extra Pole) Spring Door Receptacle Only Screw Cap Receptacle Only Connector Body Only Clamping Ring Plug Plug Cable Dia. (Inches) 2W, 2P AE621 AE627 APR6252 AEP6252 1.000 to 1.312 3W, 3P AE631 AE637 APR6352 AEP6352 1.000 to 1.312 4W, 4P AE641 AE647 APR6452 AEP6452 1.000 to 1.312 2W, 3P AE632 AE638 APR6362 AEP6362 1.000 to 1.312 3W, 4P AE642 AE648 APR6462 AEP6462 1.000 to 1.312 AE Series Mounting Boxes Hub Size (Inches) AEE AERH AERC AERA AJA* AJA Adapter 1 AEE36 AERH36 AERC36 AERA36 AJA310 AJA100 1-1/4 AEE46 AERH46 AERC46 AERA46 AJA410 AJA100 1-1/2 AEE56 AERH56 AERC56 AERA56 AJA510 AJA100 2 –– –– –– –– AJA610 AJA100 60 Amp Interiors † Grounding Style Style 1 (Shell Only) Style 2 (Shell and Extra Pole) Wire/Pole Interior Style 1 Receptacle Plug Interior Style 2 Receptacle Plug 2W, 2P AEI-621 AEPI-621 –– –– 3W, 3P AEI-631 AEPI-631 –– –– 4W, 4P AEI-641 AEPI-641 –– –– 2W, 3P –– –– AEI-632 AEPI-632 3W, 4P –– –– AEI-642 AEPI-642 * AJA Feed Thru box furnished with one close-up plug in bottom recessed hub. † Pins and sleeves are not sold separately. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 819 Plugs and Receptacles: Ordinary Location Style 1 (Shell Only) Wire/Pole Plugs and Receptacles Grounding Style AE Series 100 Amp Pin and Sleeve Receptacles Connectors and Plugs Weatherproof Plugs and Receptacles 600 Vac, 250 Vdc. Pressure Wire Terminals. Wire Size Range: #3—#1 Plugs and Receptacles: Ordinary Location Grounding Style Style 1 (Shell Only) Style 2 (Shell and Extra Pole) Wire/Pole Spring Door Receptacle Only Screw Cap Receptacle Only Connector Body Only Clamping Ring Plug Plug Cable Dia. (Inches) 2W, 2P AE1021 AE1027 APR10253 AEP10253 .875, 1.437 to 1.750 3W, 3P AE1031 AE1037 APR10353 AEP10353 .875, 1.437 to 1.750 4W, 4P AE1041 AE1047 APR10453 AEP10453 .875, 1.437 to 1.750 2W, 3P AE1032 AE1038 APR10363 AEP10363 .875, 1.437 to 1.750 3W, 4P AE1042 AE1048 APR10463 AEP10463 .875, 1.437 to 1.750 AE Series Mounting Boxes Hub Size (Inches) AJA * AJA Adapter AEE 1 AJA310 AJA100 AEE36 1-1/4 AJA410 AJA100 AEE46 1-1/2 AJA510 AJA100 AEE56 2 AJA610 AJA100 –– 100 Amp Interiors † Grounding Style Style 1 (Shell Only) Style 2 (Shell and Extra Pole) Wire/Pole Interiors Style 1 Receptacle Plug Interiors Style 2 Receptacle Plug 2W, 2P AEI-1021 AEPI-1021 –– –– 3W, 3P AEI-1031 AEPI-1031 –– –– 4W, 4P AEI-1041 AEPI-1041 –– –– 2W, 3P –– –– AEI-1032 AEPI-1032 3W, 4P –– –– AEI-1042 AEPI-1042 * AJA Feed Thru box furnished with one close-up plug in bottom recessed hub. † Pins and sleeves are not sold separately. 820 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 AE Series 30, 60, and 100 Amp Receptacle Dimensions Pin and Sleeve Plugs, Connectors and Receptacles Receptacle Mounted on AEE Box Plugs and Receptacles A B 30 6.88/174.7 3.45/87.6 3.95/100.3 60 9.75/247.6 4.73/120.1 4.98/126.4 E F 7.13/181.1 4.25/107.9 5.00/127.0 10.00/254.0 5.38/136.6 6.38/162.0 Plugs and Receptacles: Ordinary Location Dimensions in Inches/Millimeters C D Amp Receptacle Mounted on AJA-AJAC Box Dimensions in Inches/Millimeters D E Amp A B C F G 60 8.88/225.5 8.50/215.9 8.50/215.9 10.75/273.0 4.88/123.9 6.88/174.7 7.88/200.1 100 9.50/241.3 9.13/231.9 9.38/238.2 11.44/290.5 4.88/123.9 6.88/174.7 7.88/200.1 A B AE Receptacle Amp Dimensions in Inches/Millimeters C D E 30 3.56/90.4 3.44/87.3 3.38/85.9 2.72/69.0 2.19/55.6 60 4.56/115.8 4.38/111.2 4.50/114.3 3.50/88.9 2.69/68.3 100 5.38/136.6 5.19/131.8 4.50/114.3 3.50/88.9 2.81/71.3 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 821 AE Series 30, 60, and 100 Amp Connector, Plug and Mounting Box Dimensions Pin and Sleeve Plugs, Connectors and Receptacles Plugs and Receptacles: Ordinary Location Plugs and Receptacles APC Cable Connector Dimensions in Inches/Millimeters A B Amp 30 9.25/234.9 2.94/74.6 60 12.00/304.8 3.69/93.7 100 14.00/355.6 4.13/104.9 Amp A Dimensions in Inches/Millimeters B C 30 6.0/152.4 3.19/81.0 2.16/54.8 AEP Plug 60 6.0/152.4 3.19/81.0 2.16/54.8 100 8.94/227.0 4.25/107.9 3.13/79.5 Hub Size (Inches) A Dimensions in Inches/Millimeters B† AJAC and AJA Mounting Boxes † Amp 60, 100 and 150 C 1 1.13/ 28.7 0.56/14.2 8.0/203.2 1-1/4 1.13/ 28.7 0.56/14.2 8.0/203.2 1-1/2 1.50/ 38.1 0.56/14.2 8.0/203.2 2 1.50/ 38.1 0.56/14.2 8.0/203.2 † AJA has two hubs. Close-up plug furnished in bottom recessed hub. 822 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 AE Series Mounting Box Dimensions For AE Series 30, 60, and 100 Amp Receptacles AERA *, AERC ‡ and AERH Mounting Boxes Plugs and Receptacles Hub Size (Inches) A* B‡ C 30 1/2 0.69/17.5 5.31/134.8 3.38/85.8 3.38/85.8 30 3/4 0.75/19.0 5.31/134.8 3.38/85.8 3.38/85.8 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8 30 1 0.81/20.5 5.31/134.8 3.38/85.8 3.38/8.6 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8 2.50/63.5 2.63/66.8 G H J 4.56/115.8 2.72/69.0 0.94/23.8 60 1 0.81/20.5 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/8.9 1.38/35.0 60 1-1/4 0.94/23.8 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/88.9 1.38/35.0 60 1-1/2 1.00/25.4 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/88.9 1.38/35.0 AEE Mounting Box Dimensions in Inches/Millimeters C D E Amp Hub Size (Inches) A B F G 30 1/2, 3/4, 1 4.12/104.6 5.00/127.0 3.33/84.5 4.25/107.9 3.38/85.8 1.18/29.9 1.10/27.9 60 and 100 1, 1-1/4, 1-1/2 5.41/137.4 6.38/162.0 4.23/107.4 5.38/136.6 4.25/107.9 1.50/38.1 1.50/38.1 * Dimension "A" for AERA only. ‡ Dimension "B" for AERC only. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 823 Plugs and Receptacles: Ordinary Location Dimensions in Inches/Millimeters D E F Amp U-Line® Factory Sealed 20 Amp Plugs and Receptacles Explosionproof, Dust-Ignitionproof Dead-Front Safety Construction. Choice of Aluminum or Thermoplastic Polyester Plug. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G Class III NEMA 3, 3R, 7BCD, 9FG Plugs and Receptacles Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps • Locations with damp or corrosive conditions. • Class I: classified locations where ignitable vapors or gases are present such as: — Petrochemical plants — Petroleum refineries — Paint and chemical plants • Class II: classified locations such as: — Process industries where there are dust hazards from handling such products as flour, grain and starch or any location where ignitable amounts of dust are present or amounts which would adversely affect performance. Plugs and Receptacles: Hazardous Location Features • Intermateable with competitor's plugs of like configurations. • Factory sealed, external seals not required in most areas. Arcing is safely confined to receptacle interior. • Choice of aluminum receptacle with malleable iron mounting box or all malleable iron receptacle and box. • Energized receptacle contacts deeply recessed to reduce danger of accidental touching. • Unique blade-type, brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • ECP plug fits any standard non-explosionproof receptacle (NEMA 5-20R, or 6-20R) as well as U-Line explosionproof receptacles. Standard Materials • U-Line receptacle and cover: copperfree (4/10 of 1% max.) aluminum • U-Line mounting box: malleable iron • U-Line M Series receptacle and mounting box: malleable iron • ECP plugs: copperfree (4/10 of 1% max.) aluminum housings • Insulating blocks: glass-filled reinforced polyester Standard Finishes • Malleable iron mounting boxes: triple-coat—(1) zinc electroplate, (2) chromate and (3) epoxy powder coat • U-Line receptacles: epoxy powder coat • Cord connector housings and caps: epoxy powder coat Options • U-Line all-aluminum receptacle cover and box. Add suffix -A. Certifications and Compliances • UL Listed: E10784, E81751 • UL Standard: 1203, 1010, 894 • CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 42, C22 No.159 • CSA Certified: 038644 Illustrated Features Mounting lugs. Receptacle housing and cover optional malleable iron on EFS-M Series. Spring-loaded cover seats against neoprene gasket. Malleable iron mounting box with triple-coat finish standard. Aluminum back box available. U-Line NEMA 4X corrosion resistance screw cover kit available: ULINEREC4XKIT. Stainless steel slotted hex head mounting screws. See Plugs and Receptacles: Hazardous Locations for items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III. Special U-Line receptacles are UL Classified to mount on Killark SWB boxes. Killark is a registered trademark of Hubbell Incorporated. 824 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® Factory Sealed 20 Amp Plugs and Receptacles Explosionproof, Dust-Ignitionproof Dead-Front Safety Construction. Choice of Aluminum or Thermoplastic Polyester Plug. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G Class III NEMA 3, 3R, 7BCD, 9FG Illustrated Features With plug in use, neoprene gasket in throat of receptacle “seals” around plug keeping out dirt, water, dust and other foreign matter. With plug not in use, springloaded door seats against neoprene gasket to seal receptacle from corrosive atmospheres. Factory sealed receptacle/switch interior. Switch is an integral part of receptacle interior, contained in an aluminum sleeve. Protective xylan coating on inside of sleeve provides smooth “rotating” action of internal switch, which is activated by rotating plug in receptacle. Entire aluminum sleeve is sealed at both ends with neoprene O-rings to protect receptacle/switch interior against moisture. For safety... Ordinary location plug will NOT activate explosionproof U-Line receptacle. Plug mechanical cable clamps on the plug prevent strain on cables and meet or exceed UL 150 lb. strain relief pull-out test for classified locations. A twist of the plug produces audible “click” to indicate fast make and break of built-in switch contacts. Twisting plug locks it in place—cannot be accidentally pulled out. Special neoprene watertight plug bushing accommodates flexible cord ranging from .538” to .639” in diameter. Solderless lugs—all terminals are pressure type to facilitate wiring. Longer plug housing for better gripping and easier plug insertion and withdrawal. Shaded items on following pages indicate items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 825 Plugs and Receptacles: Hazardous Location ECP Interchanger™ plug fits ordinary location receptacles (NEMA 5-20R and NEMA 6-20R) and explosionproof U-Line receptacle as well competitors comparable NEMA blade configured receptacles. Plugs and Receptacles Spring door cover keeps dust out of receptacle when plug is not in use, which may be rotated 180° or completely removed. Stainless steel cover spring-completely enclosed for protection from corrosive environments. U-Line® Factory Sealed 20 Amp Aluminum Receptacles Explosionproof, Dust-Ignitionproof 125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction. Class I, Division 1 Groups B, C, D Class I, Division 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G Class III Aluminum Receptacle and Malleable Iron Mounting Box † Type Hub Size (Inches) Wire/Pole Catalog Number 125 Vac, 1 HP 250 Vac, 2 HP Single Gang Suitable for use in Class I, Division 1, Group B when used with external seals. ‡ Plugs and Receptacles Class I, Division 1 and 2 Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III. Dead-End Dead-End 2W, 3P Feed-Thru 2W, 3P 1/2 3/4 1 1/2 3/4 1 EFS150-2023 EFS175-2023 EFS110-2023 EFSC150-2023 EFSC175-2023 EFSC110-2023 EFS150-20232 EFS175-20232 EFS110-20232 EFSC150-20232 EFSC175-20232 EFSC110-20232 Feed-Thru Two Gang Plugs and Receptacles: Hazardous Location Class I, Division 1 and 2 Groups C, D; Class I, Division 2, Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III. Dead-End Dead-End 2W, 3P Feed-Thru 2W, 3P 1/2 3/4 1 1/2 3/4 1 EFS250-2023 EFS275-2023 EFS210-2023 EFSC250-2023 EFSC275-2023 EFSC210-2023 EFS250-20232 EFS275-20232 EFS210-20232 EFSC250-20232 EFSC275-20232 EFSC210-20232 EFSR-2023 EFSR-20232 Feed-Thru Replacement Receptacles 2W, 3P ULSCA Spring Door Replacement Assembly (aluminum) Receptacle for use on Killark SWB Boxes. NEMA 4X Corrosion Resistance Kit EFSR-2023K EFSR-20232K ULINEREC4XKIT † Standard back box malleable iron. For aluminum back box, add suffix –A to catalog number. ‡ Seals (not furnished—see Fittings Section) must be placed within 2 inches from each conduit opening. Seals are not required in Class I, Division 2 locations. NEMA Type 4X when the screw cover is installed and the cover is fully engaged. Shaded area indicates items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III. Killark is a registered trademark of Hubbell Incorporated. 826 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® Factory Sealed 20 Amp Malleable Iron Receptacles Explosionproof, Dust-Ignitionproof 125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction. Class I, Division 1 Groups B, C, D Class I, Division 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G Class III Malleable Iron Receptacle and Malleable Iron Mounting Box Type Wire/Pole Hub Size (Inches) Catalog Number 125 Vac, 1 HP 250 Vac, 2 HP Single Gang — Class I, Group B These models have separate factory sealed chamber— suitable for Class I, Group B as well as Class I, Groups C and D, Class II, Groups F ‡, G and Class III. No external seals required. Class I, Division 1 and 2 Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III 2W, 3P Feed-Thru 2W, 3P 1/2 3/4 1/2 3/4 EFSB150-2023M EFSB175-2023M EFSCB150-2023M EFSCB175-2023M EFSB150-20232M EFSB175-20232M EFSCB150-20232M EFSCB175-20232M Feed-Thru Suitable for use in Class I, Division 1, Group B when used with external seals. ‡ Class I, Division 1 and 2 Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III Dead-End Dead-End 2W, 3P Feed-Thru 2W, 3P 1/2 3/4 1 1/2 3/4 1 EFS150-2023M EFS175-2023M EFS110-2023M EFSC150-2023M EFSC175-2023M EFSC110-2023M EFS150-20232M EFS175-20232M EFS110-20232M EFSC150-20232M EFSC175-20232M EFSC110-20232M Feed-Thru Two Gang Class I, Division 1 and 2 Groups C, D; Class I, Division 2, Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III. Dead-End Dead-End 2W, 3P Feed-Thru 2W, 3P 1/2 3/4 1 1/2 3/4 1 EFS250-2023M EFS275-2023M EFS210-2023M EFSC250-2023M EFSC275-2023M EFSC210-2023M EFS250-20232M EFS275-20232M EFS210-20232M EFSC250-20232M EFSC275-20232M EFSC210-20232M EFSR-2023M EFSR-20232M Feed-Thru Malleable Iron Replacement Receptacle Only 2W, 3P Spring door replacement assembly (iron) ULSCM ‡ Seals (not furnished—see Fittings Section) must be placed within 2 inches from each conduit opening. Seals are not required in Class I, Division 2 locations. Shaded area indicates items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 827 Plugs and Receptacles: Hazardous Location Single Gang Plugs and Receptacles Dead-End Dead-End U-Line® Factory Sealed 20 Amp Receptacles Dimensions Explosionproof, Dust-Ignitionproof 125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction. Two Gang Box Side View Plugs and Receptacles: Hazardous Location Plugs and Receptacles Single Gang Box 828 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 20 Amp Plugs For U-Line® 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof These watertight plugs also fit NEMA 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G Class III NEMA 3, 3R, 7BCD, 9FG Applications • U-Line® Interchanger™ ECP plug: suitable for use in such areas as refineries, petrochemical plants, and other areas subject to where ignitable gases are present. • NCP Plug: ideal where moisture or corrosion is a constant problem, such as production facilities on marine platforms, and pipeline transportation facilities. Features Standard Materials • ECP plug: copperfree (less than 4/10ths of 1%) aluminum • NCP plug: 30% glass-reinforced thermoplastic polyester Catalog Number 125 Vac, 1 HP 250 Vac, 2 HP Cable Dia., (Inches) 20 2W, 3P .538 to .639 ECP-2023 ––– 20 2W, 3P .538 to .639 ––– ECP-20232 20 2W, 3P .538 to .639 NCP-2023 ––– 20 2W, 3P .538 to .639 ––– NCP-20232 Amp Diagram U-Line® Interchanger™ ECP Standard Plug NCP Plug Dimensions in Inches/Millimeters Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 829 Plugs and Receptacles: Hazardous Location Wire/ Pole Plugs and Receptacles • Unique blade-type, brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Longer plug housing for better gripping and easier plug insertion and withdrawal. • Plugs fits any standard non-explosionproof receptacle (NEMA 5-20R, or 6-20R) as well as U-Line explosionproof receptacles. • ECP plug: a twist of the plug produces audible “click” to indicate fast make and break of built-in switch contacts. Twisting plug locks it in place and cannot be accidentally pulled out. • NCP plug: special neoprene watertight plug bushing accommodates flexible cord ranging from .538” to .639” diameter. EFSR-GFI Factory Sealed Ground Fault Circuit Interrupter For U-Line® 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof 125 Vac branch circuits. Installs in standard EFD Mounting Box. Class I, Division 1 Groups B, C, D Class I, Division 2 Groups B, C, D Class II, Division 1 and 2 Groups E‡, F, G Class III NEMA 3, 3R, 7BCD, 9EFG Applications • Provides required ground fault protection for portable electrically-operated devices. Meets all UL and CSA requirements for ground fault protection in hazardous locations. • Well suited for use in highly corrosive atmospheres and wet locations. • Can be used in conjunction with U-Line® factory sealed receptacle on 20 Amp, 125 Vac branch circuits. EFSR-GFI cover mounted on single-gang EFD box. The GFI cover has separate factory sealed sealing chamber and is suitable for Class I, Group B as well as Class I, Groups C and D; Class II, Groups E, F, G and Class III. Plugs and Receptacles Features • Factory sealed construction; no external seals are required. Arcing is confined within the device’s interior sealed chamber. • Rated 20 Amp, 125 Vac, 5 mA trip setting. • Smooth-operating test and reset buttons. • Can be installed in standard EFD Series mounting boxes. Choice of malleable iron or aluminum, dead-end or feed-thru styles. Standard Materials EFSR-GFI cover installed on two-gang EFD box together with U-Line 20 Amp, 125 Vac factory sealed receptacle. Receptacle listed for Class I, Groups C and D, Class II, Groups F and G, and Class III. • Cover and sealing chamber: cast copperfree (less than 4/10ths of 1%) aluminum • Cover bolts, test and reset buttons and shafts: stainless steel Plugs and Receptacles: Hazardous Location Standard Finish • Cover and sealing chamber: baked gray epoxy clad finish Certifications and Compliances • UL Listed: E81751 • UL Standard: 943, 1203 Description Hub Size (Inches) Catalog Number Malleable Iron Aluminum GFI Cover and Box — Single Gang Dead-End Feed-Thru 1/2 EFS150-GFI EFS150A-GFI 3/4 EFS175-GFI EFS175A-GFI 1 EFS110-GFI EFS110A-GFI 1/2 EFSC150-GFI EFSC150A-GFI 3/4 EFSC175-GFI EFSC175A-GFI 1 EFSC110-GFI EFSC110A-GFI 1/2 EFS250-2023GFI EFS250A-2023GFI 3/4 EFS275-2023GFI EFS275A-2023GFI 1 EFS210-2023GFI EFS210A-2023GFI 1/2 EFSC250-2023GFI EFSC250A-2023GFI 3/4 EFSC275-2023GFI EFSC275A-2023GFI 1 EFSC210-2023GFI EFSC210A-2023GFI GFI Cover, U-Line Receptacle and Box — Two Gang Dead-End Feed-Thru Aluminum Ground Fault Interrupter Cover/Device Cover may be used with other EFD boxes and U-Line® receptacles in this section. EFSR-GFI Shaded area indicated items suitable for Class I, Group B. 830 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® 20 Amp Portable Receptacle with GFCI Explosionproof, Dust-Ignitionproof 125 Vac. For use on Hazardous or Non-Hazardous Receptacles. Class I, Division 1 and 2 Groups C, D Class II, Division 1 and 2 Groups F, G Class III NEMA 3, 3R, 7CD, 9FG Applications • Provides required portable ground fault protection for electrically-operated devices. Meets all UL and CSA requirements for ground fault protection in hazardous locations. • Well suited for use in highly corrosive atmospheres and wet locations. Features Plugs and Receptacles • Arcing is confined within the device's interior. • Rated 20 Amp, 125 Vac, 5 mA trip setting. • Provides open neutral protection to maximize safety. • High intensity LED pilot light rated at 100,000 hours • Smooth operating test and reset buttons. • Heavy duty 3 foot/0.91 meter SO power cord with U-Line 20 Amp NEMA 5-20R plug. • Lightweight design. • Convenient carry/hanging handle. • Plug mates with competitors comparable receptacles. The receptacle also accepts their respective plugs. Standard Materials Standard Finish • Covers and back box: baked gray epoxy clad finish Options • Incandescent pilot light available, contact local sales representative. Compliances • UL Standard: 943, 1203 • CSA Standard: C22.2 No. 30 Dimensions 5.92" 150.3 mm 6.25" 158.7 mm Amp 20 Pilot Light Class I, Division 1 and 2 Green LED U2023PGFID1G3 Red LED U2023PGFID1R3 12.90" 327.6 mm Cord: 36.00" 914.4 mm 2.78" 70.6 mm Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 831 Plugs and Receptacles: Hazardous Location • Covers and back box: cast copperfree (less than 4/10ths of 1%) aluminum • Cover bolts, test and reset buttons and shafts: stainless steel • Carry/hanging handle: nylon covered galvanized steel EFD Cast Device Mounting Boxes For U-Line® 20 Amp Receptacles Single, Two, Tandem, and One through Five Gang Boxes. Catalog Number Malleable Iron Aluminum Type Hub Size (Inches) 1/2 EFD150-NL-Q EFD150A-NL-Q Dead-End 3/4 EFD175-NL-Q EFD175A-NL-Q Single Gang EFD110-NL-Q EFD110A-NL-Q EFDC150-NL-Q EFDC150A-NL-Q 3/4 EFDC175-NL-Q EFDC175A-NL-Q 1 EFDC110-NL-Q EFDC110A-NL-Q EFD250-NL-Q EFD250A-NL-Q 3/4 EFD275-NL-Q EFD275A-NL-Q 1 EFD210-NL-Q EFD210A-NL-Q 1 1/2 Plugs and Receptacles: Hazardous Location Plugs and Receptacles Feed-Thru Two Gang 1/2 Dead-End Feed-Thru 1/2 EFDC250-NL-Q EFDC250A-NL-Q 3/4 EFDC275-NL-Q EFDC275A-NL-Q 1 EFDC210-NL-Q EFDC210A-NL-Q Tandem † Dead-End 1/2 EFDT50-NL-Q 3/4 EFDT75-NL-Q 1 Feed-Thru EFDT10-NL-Q 1/2 EFDCT50-NL-Q 3/4 EFDCT75-NL-Q 1 EFDCT10-NL-Q Blank Bodies for Brazed Hubs Construct complete catalog number per following page. Hubs will be located in center of walls and evenly spaced unless otherwise specified. Where spacings are critical, submit sketch showing spacing requirements. 1 Gang EFD-1-NL 2 Gang EFD-2-NL 3 Gang EFD-3-NL 4 Gang EFD-4-NL 5 Gang EFD-5-NL † For tandem bodies, eternal seals must be installed within 5 feet/1.52 meters of each conduit entrance or Class I, Group C and D. 832 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 EFD Blank Cast Device Boxes Drilling Information for Brazed Threaded and Union Hubs for U-Line® 20 Amp Receptacles Single, Two, Three, Four and Five Gang Boxes. Determine catalog number as follows: (1) Select EFD device box catalog number. (2) Select “Standard Hub Arrangement Diagram” number. (3) Select symbols that represent hub sizes from “Symbol Table.” (Use “0” where no hub is required, and separate the various divisions of the complete catalog number by dashes.) Standard Hub Arrangement Diagrams Hub “a” is always TOP of box Two, Three, Four and Five Gang (Front View) Plugs and Receptacles Example The blank body device box selected is EFD3NL and the hub arrangement is diagram #8. Hub “a” is to be 3/4” brazed threaded; hub “b”, 1” brazed threaded; hub “c”, 3/4” brazed threaded; hub “d”, no hub is required; and hub “e”, 1” brazed union. The complete catalog number will be: EFD–3NL–8–23203E Plugs and Receptacles: Hazardous Location If a “Standard Hub Arrangement” is not suitable for the application, or when hubs are to be more accurately spaced, submit sketch locating hubs (1) from centerlines of walls and (2) from outside back of box (or from mounting lug surface if lugs are supplied). All hubs will be located in centerlines of walls and evenly spaced unless otherwise specified. Symbol Table Hub Size (Inches) Brazed Threaded Hub Symbol Brazed Union Hub Symbol Blank 0 0 1/2 1 1E 3/4 2 2E 1 3 3E One Gang (Front View) Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 833 U-Line® Factory Sealed 15 and 20 Amp Plugs and Receptacles V CSA Certification Only. Explosionproof, Dust-Ignitionproof Dead-Front Safety Construction – Grounding through Extra Pole and Shell. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Group G and Coal Dust Class III CSA Type 7BCD, 9G Plugs and Receptacles Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps • Locations with damp or corrosive conditions. • Class I: classified locations where ignitable vapors or gases are present such as: — Petrochemical plants — Petroleum refineries — Paint and chemical plants • Class II: classified locations such as: — Process industries where there are dust hazards from handling such products as flour, grain and starch or any location where ignitable amounts of dust are present or amounts which would adversely affect performance. Plugs and Receptacles: Hazardous Location Features • Intermateable with competitor's plugs of like configurations. • Factory sealed, external seals not required. Arcing is safely confined to receptacle interior. • Energized receptacle contacts deeply recessed to reduce danger of accidental touching. • Unique blade-type, brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • ECP plug fits any standard non-explosionproof receptacle (NEMA 5-15R, 5-20R, or 6-20R) as well as U-Line explosionproof receptacles. Standard Materials • Receptacle, cover and mounting box: copperfree (4/10 of 1% max.) aluminum • ECP plugs: copperfree (4/10 of 1% max.) aluminum housings • Insulating blocks: glass-filled reinforced polyester Standard Finishes • Receptacles: epoxy powder coat • Cord connector housings and caps: epoxy powder coat Certifications and Compliances • CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No 42, C22.2 No.159 • CSA Certified: 038644 Illustrated Features Mounting lugs. Receptacle housing and cover. Spring-loaded cover seats against neoprene gasket. Mounting box. Stainless steel slotted hex head mounting screws. CSA Approved when used with Killark® “UGR” Series and Crouse-Hinds® “ENR” Series receptacles. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds. Killark and UGR are registered trademarks of Hubbell Incorporated. V CSA Certification only. 834 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® Factory Sealed 15 and 20 Amp Plugs and Receptacles V CSA Certification Only. Explosionproof, Dust-Ignitionproof Dead-Front Safety Construction – Grounding through Extra Pole and Shell. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Group G and Coal Dust Class III CSA Type 7BCD, 9G Illustrated Features Spring door cover keeps dust out of receptacle when plug is not in use, which may be rotated 180° or completely removed. Stainless steel cover spring-completely enclosed for protection from corrosive environments. Cover may be used with hinge at top (standard) or rotated 180° to put hinge at bottom. With plug not in use, springloaded door seats against neoprene gasket to seal receptacle from corrosive atmospheres. For safety... Ordinary location plug will NOT activate explosionproof U-Line receptacle. Plug mechanical cable clamps on the plug prevent strain on cables and meet or exceed UL 150 lb. strain relief pull-out test for classified locations. Factory sealed receptacle/switch interior. Switch is an integral part of receptacle interior, contained in an aluminum sleeve. Protective xylan coating on inside of sleeve provides smooth “rotating” action of internal switch, which is activated by rotating plug in receptacle. Entire aluminum sleeve is sealed at both ends with neoprene O-rings to protect receptacle/switch interior against moisture. ECP Interchanger™ plug fits ordinary location receptacles (NEMA 5-20R or 15R and NEMA 6-20R) and explosionproof U-Line receptacle as well competitors comparable NEMA blade configured receptacles. Plugs and Receptacles With plug in use, neoprene gasket in throat of receptacle “seals” around plug keeping out dirt, water, dust and other foreign matter. Solderless lugs—all terminals are pressure type to facilitate wiring. Plugs and Receptacles: Hazardous Location Longer plug housing for better gripping and easier plug insertion and withdrawal. Knock-out in plug insulator permits “potting” of terminations for positive protection in severe environments. A twist of the plug produces audible “click” to indicate fast make and break of built-in switch contacts. Twisting plug locks it in place—cannot be accidentally pulled out. Special neoprene watertight plug bushing accommodates flexible cord ranging from .538” to .639” in diameter. V CSA Certification only. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 835 U-Line® Factory Sealed 15 and 20 Amp Plugs and Receptacles V CSA Certification Only. Explosionproof, Dust-Ignitionproof Dead-Front Safety Construction – Grounding through Extra Pole and Shell. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Group G and Coal Dust Class III CSA Type 7BCD, 9G Receptacle and Cover Assembly Catalog Number 125 Vac, 1 HP 250 Vac, 2 HP Description ECSK-2023 Plugs and Receptacles: Hazardous Location Plugs and Receptacles 20 Amp ECSK-20232 Mounting Box — Complete with 1 Close-Up Plug Hub Size Catalog Number 3/4" ECS-175 1" ECS-110 3/4" ECS-275 1" ECS-210 Single Gang Two Gang Dimensions Cover Mounting Box V CSA Certification only. 836 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® Factory Sealed 15 and 20 Amp Plugs V Explosionproof, Dust-Ignitionproof These watertight plugs also fit NEMA 5-15R, 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Group G and Coal Dust Class III CSA Type 7BCD, 9G Applications • U-Line® Interchanger™ ECP plug: suitable for use in such areas as refineries, petrochemical plants, and other areas subject to where ignitable gases are present. • NCP Plug: ideal where moisture or corrosion is a constant problem, such as production facilities on marine platforms, and pipeline transportation facilities. Features Standard Materials • ECP plug: copperfree (less than 4/10ths of 1%) aluminum • NCP plug: 30% glass-reinforced thermoplastic polyester Catalog Number 125 Vac, 1 HP 250 Vac, 2 HP Cable Dia., (Inches) 15 2W, 3P .538 to .639 ECP-1523 ––– 20 2W, 3P .538 to .639 ECP-2023 ––– 20 2W, 3P .538 to .639 ––– ECP-20232 15 2W, 3P .538 to .639 NCP-1523 ––– 20 2W, 3P .538 to .639 NCP-2023 ––– 20 2W, 3P .538 to .639 ––– NCP-20232 Amp Diagram U-Line® Interchanger™ ECP Standard Plug NCP Plug Dimensions V CSA Certification only. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 837 Plugs and Receptacles: Hazardous Location Wire/ Pole Plugs and Receptacles • Unique blade-type, brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Longer plug housing for better gripping and easier plug insertion and withdrawal. • Plugs fits any standard non-explosionproof receptacle (NEMA 5-15R, 5-20R, or 6-20R) as well as U-Line explosionproof receptacles. • 15 Amp ECP1523 125 Vac and 20 Amp ECP2023 125 Vac U-Line plugs are for use in the T-slot configured 20 Amp U-Line receptacle. ie ECSK-2023. • ECP plug: a twist of the plug produces audible “click” to indicate fast make and break of built-in switch contacts. Twisting plug locks it in place and cannot be accidentally pulled out. • NCP plug: special neoprene watertight plug bushing accommodates flexible cord ranging from .538” to .639” diameter. U-Line® 20 Amp ECSK-GFI Ground Fault Circuit Interrupter and Receptacle V CSA Certification Only. Explosionproof, Dust-Ignitionproof Dead-Front Safety Construction – Grounding through Extra Pole and Shell. Class I, Division 1 and 2, Groups B, C, D Class I Zone 1 and 2, IIB + H2 T6 Class II, Division 1 and 2, Groups E, F, G Class III, Encl. 3R, weatherproof CSA Type 3R, 7BCD, 9EFG CSA Approved Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Group G and Coal Dust Class III CSA Type 7BCD, 9G Applications • Provides required ground fault protection for portable electrically-operated devices. Meets all CSA requirements for ground fault protection in hazardous locations. • Well suited for use in highly corrosive atmospheres and wet locations. • Can be used in conjunction with U-Line factory sealed receptacle on 20 Amp, 125 Vac branch circuits. Plugs and Receptacles Features • Rated 20 Amp, 125 Vac, 5 mA trip setting. 0.075 second trip time. • Smooth-operating test and reset buttons. • Can be installed in standard ECS Series mounting boxes. Standard Materials • Cover: cast copperfree (less than 4/10ths of 1%) aluminum • Push Buttons: Aluminum Upper Barrel and phelonic lower barrel (Dust cap models have neoprene buttons) Ground Fault Circuit Interrupter Cover Assembly Standard Finish • Cover: baked gray epoxy clad finish Plugs and Receptacles: Hazardous Location Options • Securing rod for push button factory sealed units. Add suffix — S153. • CSA Type 4X enclosure and cover. Add suffix —4X. • Flush mounted single LED trip indicator light. Add suffix -LED. Certifications and Compliances • CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No.42, C22.2 No. 159 • CSA Certified: 038644 2-Gang — GFCI and Receptacle V CSA Certification only. 838 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® 20 Amp ECSK-GFI Ground Fault Circuit Interrupter and Receptacle V CSA Certification Only. Explosionproof, Dust-Ignitionproof Dead-Front Safety Construction – Grounding through Extra Pole and Shell. Class I, Division 1 and 2, Groups B, C, D Class I Zone 1 and 2, IIB + H2 T6 Class II, Division 1 and 2, Groups E, F, G Class III, Encl. 3R, weatherproof CSA Type 3R, 7BCD, 9EFG CSA Approved Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Group G and Coal Dust Class III CSA Type 7BCD, 9G Hub Size (Inches) Electrical Rating Catalog Number Ground Fault Circuit Interrupter — 1-Gang — Non-Factory Sealed Devices 1/2 – 3/4 20 Amp 120 Vac, 5 mA Trip 0.075 Sec. Trip Time ECS2GFI 1 20 Amp 120 Vac, 5 mA Trip 0.075 Sec. Trip Time ECS4GFI U-Line Receptacles — Factory Sealed Device. Not approved for Group E * Plugs and Receptacles 1-Gang 1/2 – 3/4 20 Amp 125 Vac, 1 HP ECS32023 1 20 Amp 125 Vac, 1 HP ECS52023 1/2 – 3/4 20 Amp 250 Vac, 2 HP ECS320232 1 20 Amp 250 Vac, 2 HP ECS520232 2-Gang with two, single receptacle covers 15/20 Amp 125 Vac, 1 HP ECS72023 1 15/20 Amp 125 Vac, 1 HP ECS92023 1/2 – 3/4 15/20 Amp 250 Vac, 2 HP ECS720232 1 15/20 Amp 250 Vac, 2 HP ECS920232 Plugs and Receptacles: Hazardous Location 1/2 – 3/4 U-Line Plugs and Receptacles with Ground Fault Protection — 2-Gang — Non-Factory Sealed Devices 1/2 – 3/4 20 Amp 125 Vac, 1 HP ECS6GFI2023 1 20 Amp 125 Vac, 1 HP ECS8GFI2023 Catalog Number Description Hub Size (Inches) Single Gang Two Gang Ground Fault Circuit Interrupter Cover Assembly Ground Fault Circuit Interrupter (Cover Assembly) ECSK-GFI Receptacle Cover Assembly ECSK-2023 * Approved for Group F with non-electrically conductive dusts. V CSA Certification only. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 839 U-Line® Contender® Factory Sealed 20 Amp Plugs and Receptacles Explosionproof, Dust-Ignitionproof Class I, Groups C, D Class I, Division 2, Group B Class I, Zone 1, Group IIB Class I, Zone 2, Group IIB + H2 Class II, Groups F, G Class III NEMA 3RX• Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps • Locations where damp or corrosive conditions exist. Plugs and Receptacles Features • Covers are UL Listed when used with Contender® Series back boxes. • ECP plug fits any standard non-explosionproof receptacle (NEMA 5-20R, or 6-20R) as well as U-Line explosionproof receptacles. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Dead front design: receptacle is not energized until plug is fully inserted and switch is engaged. Plugs and Receptacles: Hazardous Location Standard Materials • Cover: copperfree (4/10 of 1% max.) aluminum • Back box: malleable iron • Insulating blocks: fiberglass reinforced thermoset polyester Standard Finishes • Malleable iron mounting boxes: triple-coat– (1) zinc electroplate, (2) chromate and (3) epoxy powder coat • Covers and aluminum back boxes: epoxy powder coat Related Products • U-Line Contender receptacles only available for use in combination with 1- and 2-gang EDS boxes incorporating such devices as pilot lights, switches and push buttons. See Controls Section. Options • Copperfree (4/10 of 1% max.) aluminum receptacle cover and box. Add suffix –SA. Certifications and Compliances • UL Listed: E10784 • UL Standard: UL 1203, UL 1010, UL 894 Illustrated Features Mounting lugs. Receptacle housing and cover optional malleable iron on EFS-M Series. Spring-loaded cover seats against neoprene gasket. Malleable iron mounting box with triple-coat finish standard. Aluminum back box available. U-Line NEMA 4X corrosion resistance screw cover kit available: ULINEREC4XKIT. Stainless steel slotted hex head mounting screws. • NEMA Type 4X when the screw cover kit is installed and the cover is fully engaged. Covers are UL Classified to mount on Crouse-Hinds® EDS back boxes. Appleton “ENR” Series receptacles are UL Classified for use with Crouse-Hinds® ENP Series plugs. Crouse-Hinds, EDS and ENP are registered trademarks of Cooper Crouse-Hinds. 840 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® Contender® Factory Sealed 20 Amp Plugs and Receptacles Explosionproof, Dust-Ignitionproof Class I, Groups C, D Class I, Division 2, Group B Class I, Zone 1, Group IIB Class I, Zone 2, Group IIB + H2 Class II, Groups F, G Class III NEMA 3RX• Illustrated Features Spring door cover keeps dust out of receptacle when plug is not in use, which may be rotated 180° or completely removed. Stainless steel cover spring-completely enclosed for protection from corrosive environments. With plug not in use, springloaded door seats against neoprene gasket to seal receptacle from corrosive atmospheres. For safety... Ordinary location plug will NOT activate explosionproof U-Line receptacle. Plug mechanical cable clamps on the plug prevent strain on cables and meet or exceed UL 150 lb. strain relief pull-out test for classified locations. Factory sealed receptacle/switch interior. Switch is an integral part of receptacle interior, contained in an aluminum sleeve. Protective xylan coating on inside of sleeve provides smooth “rotating” action of internal switch, which is activated by rotating plug in receptacle. Entire aluminum sleeve is sealed at both ends with neoprene O-rings to protect receptacle/switch interior against moisture. ECP Interchanger™ plug fits ordinary location receptacles (NEMA 5-20R and NEMA 6-20R) and explosionproof U-Line receptacle as well competitors comparable NEMA blade configured receptacles. Special neoprene watertight plug bushing accommodates flexible cord ranging from .538” to .639” in diameter. Solderless lugs—all terminals are pressure type to facilitate wiring. Longer plug housing for better gripping and easier plug insertion and withdrawal. • NEMA Type 3RX when the screw cover kit is installed and the cover is fully engaged. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 841 Plugs and Receptacles: Hazardous Location A twist of the plug produces audible “click” to indicate fast make and break of built-in switch contacts. Twisting plug locks it in place—cannot be accidentally pulled out. Plugs and Receptacles With plug in use, neoprene gasket in throat of receptacle “seals” around plug keeping out dirt, water, dust and other foreign matter. U-Line® Contender® Factory Sealed 20 Amp Receptacles Explosionproof, Dust-Ignitionproof Class I, Groups C, D Class I, Division 2, Group B Class I, Zone 1, Group IIB Class I, Zone 2, Group IIB + H2 Class II, Groups F, G Class III NEMA 3RX• Catalog Numbers † Type 125 Vac 250 Vac 1/2 ENR11201 ENR11202 3/4 ENR21201 ENR21202 1 Hub Size Single Gang Plugs and Receptacles Dead-End Feed-Thru Dead-End Feed-Thru ENR31202 ENRC11201 ENRC11202 3/4 ENRC21201 ENRC21202 1 ENRC31201 ENRC31202 1/2 ENR12201 ENR12202 3/4 ENR22201 ENR22202 1 ENR32201 ENR32202 1/2 ENRC12201 ENRC12202 3/4 ENRC22201 ENRC22202 1 ENRC32201 ENRC32202 ENR5201 ENR6202 Two Gang Dead-End Plugs and Receptacles: Hazardous Location ENR31201 1/2 Feed-Thru Replacement Receptacles Receptacle Cover Assembly Spring Cover Replacement Kit (Aluminum) ULSCA ULINEREC4XKIT NEMA 4X Corrosion Resistance Kit † Standard back box malleable iron. For aluminum back box, add suffix –SA to catalog number. NEMA Type 4X when the screw cover is installed and the cover is fully engaged. 842 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 20 Amp Plugs For U-Line® Contender® 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof These watertight plugs also fit NEMA 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G Class III NEMA 3, 3R, 7BCD, 9FG Applications • U-Line® Interchanger™ ECP plug: suitable for use in such areas as refineries, petrochemical plants, and other areas subject to where ignitable gases are present. • NCP Plug: ideal where moisture or corrosion is a constant problem, such as production facilities on marine platforms, and pipeline transportation facilities. Features Standard Materials • ECP plug: copperfree (less than 4/10ths of 1%) aluminum. • NCP plug: 30% glass-reinforced thermoplastic polyester. Catalog Number 125 Vac, 1 HP 250 Vac, 2 HP Cable Dia., (Inches) 20 2W, 3P .538 to .639 ECP-2023 ––– 20 2W, 3P .538 to .639 ––– ECP-20232 20 2W, 3P .538 to .639 NCP-2023 ––– 20 2W, 3P .538 to .639 ––– NCP-20232 Amp Diagram U-Line® Interchanger™ ECP Standard Plug NCP Plug Dimensions Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 843 Plugs and Receptacles: Hazardous Location Wire/ Pole Plugs and Receptacles • Unique blade-type, brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Longer plug housing for better gripping and easier plug insertion and withdrawal. • Plugs fits any standard non-explosionproof receptacle (NEMA 5-20R, or 6-20R) as well as U-Line explosionproof receptacles. • ECP plug: a twist of the plug produces audible “click” to indicate fast make and break of built-in switch contacts. Twisting plug locks it in place and cannot be accidentally pulled out. • NCP plug: special neoprene watertight plug bushing accommodates flexible cord ranging from .538” to .639” diameter. GFS-1 Factory Sealed Ground Fault Circuit Interrupter For U-Line® Contender® 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof 125 Vac Branch Circuits. Installs in Standard Contender Series Mounting Box. Class I, Division 1 and 2, Groups C, D Class II, Division 1 and 2, Groups E, F, G Class III NEMA 3RX, 7CD, 9EFG Applications • Provides required ground fault protection for portable electrically-operated devices. Meets all UL and CSA requirements for ground fault protection in hazardous locations. • Well suited for use in highly corrosive atmospheres and wet locations. • Can be used in conjunction with U-Line factory sealed Contender receptacle on 20 Amp, 125 Vac branch circuits. Plugs and Receptacles Features • Covers are UL Listed when used with Contender® Series back boxes. • Factory sealed construction; no external seals are required. Arcing is confined within the device’s interior sealed chamber. • Rated 20 Amp, 125 Vac, 5 mA trip setting. • Smooth-operating test and reset buttons. Standard Materials • Cover and sealing chamber cast copperfree (less than 4/10 of 1%) aluminum • Cover bolts, test and reset buttons and shafts: stainless steel Plugs and Receptacles: Hazardous Location Certifications and Compliances • UL Listed: E81751 • UL Standard: UL 943, UL 1203 Description Catalog Number Aluminum Ground Fault Interrupter Cover/Device GFS-1 Dimensions Covers are UL Classified to mount on Crouse-Hinds® EDS back boxes. Crouse-Hinds, EDS and ENP are registered trademarks of Cooper Crouse-Hinds. 844 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 EDS Cast Device Mounting Boxes and Dimensions For U-Line® Contender® 20 Amp Receptacles Dimensions in Inches/Millimeters Catalog Number Type Hub Size (Inches) 1/2 6.06/153.9 6.81/172.9 0.75/19.0 EDS171 EDS171-SA Dead-End 3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDS271 EDS271-SA 1 6.17/156.7 7.03/178.5 1.00/25.4 EDS371 EDS371-SA A B C Malleable Iron Aluminum Single Gang Feed-Thru Dead-End Feed-Thru Dead-End Feed-Thru 6.81/172.9 0.75/19.0 EDSC171 EDSC171-SA 6.81/172.9 0.88/22.3 EDSC271 EDSC271-SA 1 6.17/156.7 7.03/178.5 1.00/25.4 EDSC371 EDSC371-SA 1/2 6.06/153.9 6.81/172.9 0.88/22.3 EDS172 EDS172-SA 3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDS272 EDS272-SA 1 6.17/156.7 7.03/178.5 1.00/25.4 EDS372 EDS372-SA 1/2 6.06/153.9 6.81/172.9 0.88/22.3 EDSC172 EDSC172-SA 3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDSC272 EDSC272-SA 1 6.17/156.7 7.03/178.5 1.00/25.4 EDSC372 EDSC372-SA 1/2 11.31/287.2 12.09/307.0 0.88/22.3 EDS147 EDS147-SA 3/4 11.31/287.2 12.09/307.0 0.88/22.3 EDS247 EDS247-SA 1 11.44/290.5 12.31/312.6 1.00/25.4 EDS347 EDS347-SA 1/2 11.31/287.2 12.09/307.0 0.88/22.3 EDSC147 EDSC147-SA 3/4 11.31/287.2 12.09/307.0 0.88/22.3 EDSC247 EDSC247-SA 1 11.44/290.5 12.31/312.6 1.00/25.4 EDSC347 EDSC347-SA Dimensions Single Gang Box Two Gang Box Single/Two Gang Box Side View Tandem 0.32"/8.1 mm Dia. 5.88" 149.3 mm A B 3.50” 88.9 mm 5.88" 149.3 mm 5.09" 159.2 mm 60° 2.63" 66.8 mm 3.50" 88.9 mm 1.31" 33.2 mm 7.19" 182.6 mm 3.20” 3.06” 81.2 mm 77.7 mm 6.19” 157.2 mm C † For tandem bodies, external seals must be installed within 5 feet/1.52 meters of each conduit entrance for Class I, Groups C and D. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 845 Plugs and Receptacles: Hazardous Location Tandem † 6.06/153.9 6.06/153.9 Plugs and Receptacles Two Gang 1/2 3/4 U-Line® N1 Series 20 Amp Plugs and Receptacles With Nonmetallic Intraground® Enclosure. Explosionproof 125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction. Class I, Division 1, Groups C, D Class I, Division 2, Groups B, C, D NEMA 3, 3R, 3RX, 4X, 7CD, 12 Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps • Locations where damp or corrosive conditions exist. Plugs and Receptacles: Hazardous Location Plugs and Receptacles Features • Nonmetallic construction with metal imbedded grounding grid. • Feed-thru or dead-end grounded 1/2” or 3/4” conduit openings for threaded conduit. • Special grounding wire provides safe grounding when cover is removed. • Excellent resistance to ultraviolet light and water. • Excellent conduit connection strength. • Superior flammability resistance. • Enclosure walls are 5/16” thick. • Silicone gasket, specially designed for the labyrinth-path joint, prevents entrance of moisture without interfering with the venting of cooled hazardous gases and vapors. • Explosionproof when sealing fittings (sold separately) are installed at each conduit entrance. • Excellent resistance to fungi, mold. Illustrated Features Unique labyrinth-path construction assures flame-tight joint between body and cover. Materials • Mounting box: natural color, high strength thermoplastic polyetherimide • Gasket: silicone Certifications and Compliances • UL Standard: UL 1010 (UL 1203) • UL Listed: E10784 Related Products • Sealing fitting must be installed at each conduit entrance of the N1 enclosure to be explosionproof. See Fittings Section. 846 Aluminium grounding grid, imbedded into the nonmetallic enclosure during molding, provides complete grounding system. No field work. No extra grounding wires or parts required. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® N1 Series 20 Amp Receptacles With Nonmetallic Intraground® Enclosure. Explosionproof 125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction. Class I, Division 1, Groups C, D Class I, Division 2, Groups B, C, D NEMA 3, 3R, 3RX, 4X, 7CD, 12 Nonmetallic Mounting Box with Aluminum Epoxy Coated Receptacle Catalog Number Hub Size (Inches) ‡ Wire/Pole Volts Catalog Number † 1/2 or 3/4 2W, 3P 125 N1D75-2023 1/2 or 3/4 2W, 3P 250 N1D75-20232 1/2 or 3/4 2W, 3P 125 N1DC75-2023 1/2 or 3/4 2W, 3P 250 N1DC75-20232 Dead-End Plugs and Receptacles Feed-Thru Dimensions Front View Side View Plugs and Receptacles: Hazardous Location † Sealing fittings must be field installed adjacent to enclosure on all conduit runs. ‡ Furnished with a 3/4” to 1/2” reducer for each hub. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 847 20 Amp Plugs For U-Line® Intraground® N1 Series 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof These watertight plugs also fit NEMA 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G Class III NEMA 3, 3R, 7BCD, 9FG Applications • U-Line® Interchanger™ ECP plug: suitable for use in such areas as refineries, petrochemical plants, and other areas subject to where ignitable gases are present. • NCP Plug: ideal where moisture or corrosion is a constant problem, such as production facilities on marine platforms, and pipeline transportation facilities. Plugs and Receptacles Features • Unique blade-type, brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Longer plug housing for better gripping and easier plug insertion and withdrawal. Standard Materials • ECP plug: copperfree (less than 4/10ths of 1%) aluminum • NCP plug: 30% glass-reinforced thermoplastic polyester Catalog Number 125 Vac, 1 HP 250 Vac, 2 HP Wire/ Pole Cable Dia., (Inches) 20 2W, 3P .538 to .639 ECP-2023 –– 20 2W, 3P .538 to .639 –– ECP-20232 20 2W, 3P .538 to .639 NCP-2023 –– 20 2W, 3P .538 to .639 –– NCP-20232 Amp Plugs and Receptacles: Hazardous Location • Plugs fits any standard non-explosionproof receptacle (NEMA 5-20R, or 6-20R) as well as U-Line explosionproof receptacles. • ECP plug: a twist of the plug produces audible “click” to indicate fast make and break of built-in switch contacts. Twisting plug locks it in place and cannot be accidentally pulled out. • NCP plug: special neoprene watertight plug bushing accommodates flexible cord ranging from .538” to .639” diameter. Diagram U-Line® Interchanger™ ECP Standard Plug NCP Plug Dimensions 848 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® Factory Sealed 20 Amp Panel Mounting Plugs and Receptacles Explosionproof, Dust-Ignitionproof, Watertight 125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2HP. Dead-Front Safety Construction. Class I, Division 1 and 2, Groups B, C, D Class II, Division, 1 and 2, Groups F†, G Class III NEMA ‡ 3, 3R, 3RX•, 4X, 7BCD, 9F†G, 12 Applications Features Standard Materials • Copperfree (less than 4/10ths of 1%) aluminum Standard Finishes • Epoxy clad-two-coat baked finish Certifications and Compliances • • • • UL Standard: UL 1010 (UL 1203) UL Listed: E10784 CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159 CSA Certified: 038644 Plugs and Receptacles: Hazardous Location • Furnished with steel locknut and neoprene sealing gasket assembly. • Gasketed construction protects receptacle against moisture and dirt with plug in or out. • Interior switch cylinder has neoprene O-ring at each end to seal out dust and moisture. • Style 2 (shell and extra pole) grounding. Plugs and Receptacles • Class I, Division 1 applications require a minimum of five full threads of engagement (seven for Group B). — ECHT is designed to be used where unit is threaded into 1-1/2” NPT (tapered) threads, such as in panelboards. — ECH is designed to be used where the unit is threaded into 2” NPSM (straight) threads. • In Class I, Division 2 applications no thread engagement is required unless non-factory sealed devices are also installed in the enclosure. — ECHT and ECH are suitable for use with approved enclosures having threaded or non-threaded openings for these receptacles. — Where threaded enclosures are used, they must have 1-1/2” NPT or NPSM threads to fit the ECHT and 2” NPSM (straight) threads to fit the ECH. Recommended Enclosure Types Typical Class I, Division 1 Application Hazardous (Classified) Location Typical Class I, Division 2 Application Suitable Enclosure Type NEMA 7BCD with 1-1/2” (1-1/2—11-1/2 NPT) or 2” (2—11 1/2 NPSM) thread opening. Minimum 7 full threads of Class I, Division 1 engagement required for Group B; minimum 5 threads for Groups C and D. Class I, Division 2 NEMA 3, 3R, 3S,12 or any suitable enclosed and gasketed enclosure that prevents the escape of sparks or burning materials. Class II, Division 1 NEMA 9F †, G with 1-1/2” (1-1/2—11-1/2 NPT) or 2” (2—11-1/2 NPSM) thread opening. Minimum 3 full threads of engagement required. Class II, Division 2 NEMA 3, 3S,12 or any suitable enclosed and gasketed enclosure that minimizes entrance of dust and prevents escape of sparks or burning materials. ‡ Suitable for these types with a suitable NEMA enclosure. † Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive). Meets NEMA 4X when plug is installed or screw cover is fully engaged and mounted in a suitable enclosure. • NEMA 3X when spring cover is used and mounted in a suitable enclosure. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 849 U-Line® Factory Sealed 20 Amp Panel Mounting Plugs and Receptacles Explosionproof, Dust-Ignitionproof, Watertight 125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2HP. Dead-Front Safety Construction. Class I, Division 1 and 2, Groups B, C, D Class II, Division, 1 and 2, Groups F, G Class III NEMA ‡ 3, 3R, 3RX•, 4X, 7BCD, 9FG, 12 20 Amp Aluminum Receptacle Catalog Number Thread Size and Type 125 Vac, 1 HP 250 Vac, 2 HP Wire/Pole † 1-1/2” (1-1/2—11-1/2 NPT) 2W, 3P ECHT2023 ECHT20232 2” (2—11-1/2 NPSM) 2W, 3P ECH2023 ECH20232 Plugs and Receptacles Spring and Screw Cap Included with Assembly Dimensions ECH Plugs and Receptacles: Hazardous Location ECHT Open Cover † ECHT has 1-1/2” tapered threads (1-1/2-11-1/2 NPT); ECH has 2” straight threads (2—11-1/2 NPSM). ‡ Suitable for these types with a suitable NEMA enclosure. Meets NEMA 4X when plug is installed or screw cover is fully engaged and mounted in a suitable enclosure. • NEMA 3X when spring cover is used and mounted in a suitable enclosure. 850 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 U-Line® ECCL/ECC Factory Sealed 20 Amp Cable Connectors V CSA Certification Only 125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2HP. Dead-Front Safety Construction . CSA Certifications: Class I, Division 1 and 2 Groups B, C, D Class II, Division, 1 and 2 Groups F, G Class III NEMA 3, 3R, 7BCD, 9FG Applications • Adapter sets for connecting portable devices having ECP U-Line Plugs to existing receptacles in non-hazardous areas. Completed adapter set consists of ECCL (or ECC), short flexible cord and plug to fit existing receptacle. Features • Gasketed spring cover snaps shut to protect against moisture and combustible dust. • Gasket in receptacle throat “seals” around plug for protection against environment. • Interior switch cylinder. • O-ring at each end to seals combustible dust and moisture. • 2 bushings to accommodate various cable sizes. Standard Finishes Plugs and Receptacles • Epoxy powder coat Standard Materials Certifications and Compliances • Housing: copperfree (4/10ths of 1% max.) aluminum • O-Ring: neoprene • CSA Standard: C22.2 No.25, C22.2 No. 30, C22.2 No. 159 • CSA Certified: 038644 20 Amp Cable Connectors Catalog Number 125 Vac, 1 HP 250 Vac, 2 HP Amps With Spring Cover 2W, 3P .538 to .639 20 ECCL2023 Without Spring Cover 2W, 3P .538 to .639 20 ECC2023 NEMA 4X Corrosion Resistance Kit Plugs and Receptacles: Hazardous Location Wire/Pole Cable Dia. (Inches) ECC20232 ULINEREC4XKIT Dimensions V CSA Certification only. NEMA Type 4X when screw cover kit is used and screw cover is fully engaged. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 851 CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles Explosionproof 120-240 Vac, 20 Amp at 1 HP; 20 Amp at 24 Vdc. Dead-Front Safety Construction. Does not intermate with Contender® CPS 20 Amp Pin and Sleeve Receptacles Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G NEMA 3RX•, 7BCD Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps • Locations where damp or corrosive conditions exist. Plugs and Receptacles: Hazardous Location Plugs and Receptacles Features • Captive stainless steel hex head slotted screws. • Plug mechanical cable clamps prevent strain on cables; they meet or exceed UL strain relief pull-out requirements. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Delayed action construction. Insert plug partially rotate slide on front of receptacle and insert plug fully. • Factory sealed: external seals not required. • CPS Series plug and receptacles are supplied with pressure terminal connectors. • Energizes receptacle terminals deeply recessed to prevent accidental touching. CPS Receptacle 15° Angle Type CPS Receptacles with EFD Mounting Boxes Standard Materials • Cover: copperfree (less than 4/10ths of 1%) aluminum • Mounting bodies: malleable iron • Insulating blocks: fiberglass reinforced thermoset polyester • Cover gasket and plug grommet: neoprene Standard Finishes • Malleable iron mounting bodies: triple-coat (1) zinc electroplate, (2) chromate and (3) epoxy powder coat • Aluminum covers: epoxy powder coat Certifications and Compliances • • • • UL Standard: UL 1010 (UL 1203) UL Listed: E10784, E81751 CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159 CSA Certified: 038644 Related Products • For a EFSR-GFI Ground Fault Circuit Interrupter refer to the U-Line® 20 Amp Receptacles within the Plugs and Receptacles: Hazardous Location Section. • NEMA 3X with Screw Cover Kit installed and cover full engaged. Shaded items on following page suitable for Class I, Group B in addition to Class I, Groups C and D. 852 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 CPS 20 Factory Sealed Amp Pin and Sleeve Replacement Receptacles and CPP Plugs Explosionproof 120-240 Vac, 20 Amp at 1 HP; 20 Amp at 24 Vdc. Dead-Front Safety Construction. Does not intermate with Contender® CPS 20 Amp Pin and Sleeve Receptacles Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G NEMA 3RX•, 7BCD Type Number of Gangs Wire/Pole Dead-End –– 2W, 3P Cable Dia. (Inches) Catalog Number CPS Receptacle 15° Angle Type 1/2 CPSA-2350 3/4 CPSA-2375 1/2 CPE1-2350 3/4 CPE1-2375 1 CPE1-23100 1/2 CPC1-2350 3/4 CPC1-2375 CPS Receptacles with EFD Mounting Boxes Feed-Thru Single Single 2W, 3P 2W, 3P CPC1 1 Feed-Thru Two Two 2W, 3P 2W, 3P CPC2 † CPC1-23100 1/2 CPE2-2350 3/4 CPE2-2375 1 CPE2-23100 1/2 CPC2-2350 1 CPC2-23100 3/4 CPC2-2375 Plugs and Receptacles: Hazardous Location Dead-End Plugs and Receptacles Dead-End CPS Replacement Receptacle and Cover Assembly CPSR CPSR-23 2W, 3P CPSCA Replacement Spring Cover CPR Replacement Receptacle Cover Assembly Only CPR CPR-23 2W, 3P Spring Cover Kit CPRCA NEMA 3X Corrosion Resistance Kit • CPS233RXKIT CPP Plugs for use with CPS Receptacles Pressure Terminals Plug amperes match receptacle ratings 2W, 3P .536 to .639 CPP-2023 • NEMA 3X with Screw Cover Kit installed and cover full engaged. † Suitable for Class 1, Group C, D, Class I Div 2 Group B, C, D, Class II, Groups F, G Shaded area indicates items suitable for Class I, Group B in addition to Class I, Groups C and D. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 853 EFD Cast Device Mounting Boxes For CPS 20 Amp Receptacles Single, Two, and Tandem Boxes. Does not intermate with Contender® CPS 20 Amp Pin and Sleeve Receptacles Catalog Number Aluminum Type Hub Size (Inches) 1/2 EFD150-NL-Q EFD150A-NL-Q Dead-End 3/4 EFD175-NL-Q EFD175A-NL-Q Malleable Iron Single Gang 1 1/2 Plugs and Receptacles Feed-Thru EFD110-NL-Q EFD110A-NL-Q EFDC150-NL-Q EFDC150A-NL-Q 3/4 EFDC175-NL-Q EFDC175A-NL-Q 1 EFDC110-NL-Q EFDC110A-NL-Q 1/2 EFD250-NL-Q EFD250A-NL-Q 3/4 EFD275-NL-Q EFD275A-NL-Q 1 EFD210-NL-Q EFD210A-NL-Q Two Gang Plugs and Receptacles: Hazardous Location Dead-End Feed-Thru 1/2 EFDC250-NL-Q EFDC250A-NL-Q 3/4 EFDC275-NL-Q EFDC275A-NL-Q 1 EFDC210-NL-Q EFDC210A-NL-Q Tandem † Dead-End 1/2 EFDT50-NL-Q 3/4 EFDT75-NL-Q 1 Feed-Thru EFDT10-NL-Q 1/2 EFDCT50-NL-Q 3/4 EFDCT75-NL-Q 1 EFDCT10-NL-Q † For tandem bodies, eternal seals must be installed within 5 feet/1.52 meters of each conduit entrance or Class I, Group C and D. 854 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 CPS 20 Amp Factory Sealed Receptacles and CPP Plugs Dimensions CPSA 45° Angle Type Receptacle Plugs and Receptacles CPSA 15° Angle Type Receptacle Plugs and Receptacles: Hazardous Location CPP Plug Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 855 Contender® CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles Explosionproof, Delayed Action Class I, Division 1 and 2, Groups C, D Does not intermate with CPS 20 Amp Factory Sealed Pin and Sleeve Receptacles Applications Plugs and Receptacles: Hazardous Location Plugs and Receptacles • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps • Locations where damp or corrosive conditions exist. • Meets all UL and CSA requirements for ground fault protection in hazardous locations when GFCI cover is used. Features • Covers are UL Listed when used with Contender® Series mounting bodies. • Plug mechanical cable clamps prevent strain on cables – they meet or exceed UL strain relief pull-out requirements. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Delayed action construction: insert plug partially rotate slide on front of receptacle and insert plug fully. • Factory sealed: external seals not required. • Plug and receptacles are supplied with pressure terminal connectors. Standard Materials • Cover: copperfree (4/10 of 1% max.) aluminum • Mounting bodies: malleable iron • Screws: captive hex head slotted, stainless steel • Insulating blocks: fiberglass reinforced thermoset polyester • Plug grommet: neoprene Standard Finishes • Malleable iron mounting bodies: triple-coat– (1) zinc electroplate, (2) chromate and (3) epoxy powder coat • Covers and aluminum mounting bodies: epoxy powder coat Options • Copperfree (4/10 of 1% max.) aluminum receptacle cover and box. Add suffix –SA. • U-Line Corrosion Resistance kit. Order ULINE3RXKIT. Certifications and Compliances • UL Standard: UL 1010 (UL 1203), UL 894 • UL Listed: E10784 Covers are UL Classified to mount on Crouse-Hinds EDS mounting bodies. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds. 856 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Contender® CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles Explosionproof, Delayed Action Does not intermate with CPS 20 Amp Factory Sealed Pin and Sleeve Receptacles Class I, Division 1 and 2, Groups C, D Catalog Numbers † 20 Amp 125-250 Vac 1HP, 20 Amp @ 18 Vdc Type Wire/Pole Hub Size (Inches) 1/2 CPS152-101 Dead-End 2W, 3P 3/4 CPS152-201 Single Gang Feed-Thru CPS152-301 CPS152-111 3/4 CPS152-211 1 CPS152-311 1/2 CPS152-102 3/4 CPS152-202 Plugs and Receptacles Dead-End 2W, 3P 1 1/2 Feed-Thru Two Gang Dead-End 2W, 3P 1 CPS152-302 1/2 CPS152-112 3/4 CPS152-212 1 CPS152-312 Plugs and Receptacles: Hazardous Location Feed-Thru 2W, 3P Receptacle with GFI ‡ Dead-End Feed-Thru 2W, 3P 2W, 3P 1/2 CPS152-102GFI 3/4 CPS152-202GFI 1 CPS152-302GFI 1/2 CPS152-112GFI 3/4 CPS152-212GFI 1 CPS152-312GFI † Aluminum receptacle cover and malleable iron EDS box. For aluminum box and receptacle cover, add suffix –SA. ‡ GFI units rated 20 Amp, 125 Vac. Appleton Contender CPS Receptacles UL Classified for use with Crouse-Hinds CPS plugs. Appleton covers are UL Classified to mount on Crouse-Hinds EDS mounting bodies. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 857 Contender® CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles Explosionproof, Delayed Action Does not intermate with CPS 20 Amp Factory Sealed Pin and Sleeve Receptacles Class I, Division 1 and 2, Groups C, D Type Catalog Numbers † 20 Amp 125-250 Vac 1HP, 20 Amp @ 18 Vdc Wire/Pole Plugs and Receptacles: Hazardous Location Plugs and Receptacles Cover Assemblies CPS152R CPSCA Receptacle Only CPS152R GFCI Cover, 5 mA Trip Setting ‡ GFS1 Spring Cover Replacement Kit (Aluminum) CPSCA NEMA 3RX Corrosion Resistance Kit ULINE3RXKIT NEMA 4X Corrosion Resistance Kit ULINEREC4XKIT Pressure Terminals CPP516 GFS1 ULINE3RXKIT Plug 2W, 3P Plug amperes match receptacle ratings † Aluminum receptacle cover and malleable iron EDS box. For aluminum box and receptacle cover, add suffix –SA. ‡ GFI units rated 20 Amp, 125 Vac. Appleton CPP516 plug is UL Classified for use on Crouse-Hinds CPS receptacles. Appleton covers are UL Classified to mount on Crouse-Hinds EDS mounting bodies. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds. 858 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 EDS Cast Device Mounting Boxes and Dimensions For Contender® CPS 20 Amp Factory Sealed Receptacles and CPP Plugs Dimensions in Inches/Millimeters B C Catalog Number Malleable Iron Aluminum Type Hub Size (Inches) 1/2 6.06/153.9 6.81/172.9 0.75/19.0 EDS171 EDS171-SA Dead-End 3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDS271 EDS271-SA A Single Gang Feed-Thru Two Gang Feed-Thru Tandem † Feed-Thru 7.03/178.5 1.00/25.4 EDS371 EDS371-SA 6.06/153.9 6.81/172.9 0.75/19.0 EDSC171 EDSC171-SA 3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDSC271 EDSC271-SA 1 6.17/156.7 7.03/178.5 1.00/25.4 EDSC371 EDSC371-SA 1/2 6.06/153.9 6.81/172.9 0.88/22.3 EDS172 EDS172-SA 3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDS272 EDS272-SA 1 6.17/156.7 7.03/178.5 1.00/25.4 EDS372 EDS372-SA 1/2 6.06/153.9 6.81/172.9 0.88/22.3 EDSC172 EDSC172-SA 3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDSC272 EDSC272-SA 1 6.17/156.7 7.03/178.5 1.00/25.4 EDSC372 EDSC372-SA 1/2 11.31/287.2 12.09/307.0 0.88/22.3 EDS147 EDS147-SA 3/4 11.31/287.2 12.09/307.0 0.88/22.3 EDS247 EDS247-SA 1 11.44/290.5 12.31/312.6 1.00/25.4 EDS347 EDS347-SA 1/2 11.31/287.2 12.09/307.0 0.88/22.3 EDSC147 EDSC147-SA 3/4 11.31/287.2 12.09/307.0 0.88/22.3 EDSC247 EDSC247-SA 1 11.44/290.5 12.31/312.6 1.00/25.4 EDSC347 EDSC347-SA Dimensions Single Gang Box Two Gang Box Single/Two Gang Box Side View Tandem 0.32"/8.1 mm Dia. 5.88" 149.3 mm A B 3.50” 88.9 mm 5.88" 149.3 mm 5.09" 159.2 mm 60° 2.63" 66.8 mm 3.50" 88.9 mm 1.31" 33.2 mm 7.19" 182.6 mm GFS-1 3.20” 3.06” 81.2 mm 77.7 mm 6.19” 157.2 mm C CPP Plug Front View Side View † For tandem bodies, external seals must be installed within 5 feet/1.52 meters of each conduit entrance for Class I, Groups C and D. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 859 Plugs and Receptacles: Hazardous Location Dead-End 6.17/156.7 Plugs and Receptacles Dead-End 1 1/2 FSQX 30 Amp Receptacles with Interlocked Switch and Cover Explosionproof, Dust-Ignitionproof Raintight Screw Cap Receptacle Cover—Interlocked Switch and Cover Safety Construction. Class I, Division 1 and 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III NEMA 7BCD, 9FG Plugs and Receptacles Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps • Locations with damp or corrosive conditions. • Class I: locations where ignitable vapors or gases are present such as: — Petrochemical plants — Petroleum refineries — Paint and chemical plants • Class II: locations such as process industries where there are dust hazards from handling such products as flour, grain and starch or any location where ignitable amounts of dust are present or amounts which would adversely affect performance. Plugs and Receptacles: Hazardous Location Features • Energized receptacle contacts deeply recessed to reduce danger of accidental touching. • Screw cap fastened to chain. • Unique design brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Plug mechanical cable clamps prevent strain on cables — they meet or exceed UL strain relief pull-out requirements. • Neoprene bushing compressed by cable collar prevents entrance of water. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Smooth, rounded integral bushing in each hub protects conductor insulation. • “Interlocked Switch and Cover” offers double protection-plug cannot be inserted or removed unless switch is in OFF position. Interlock device in the cover breaks circuit when locking screw is backed down for cover removal. To operate, insert plug and turn switch to ON position. Standard Materials • Body: malleable iron • Screw covers: copperfree (4/10 of 1% max.) aluminum • Insulating blocks: phenolic Standard Finishes • Malleable iron receptacles: triple-coat-(1) zinc electroplate, (2) chromate and (3) epoxy powder coat • Cord connector housings and caps: epoxy powder coat Certifications and Compliances • UL Standard: UL 1010 (UL1203), UL 894 • UL Listed: E10784 860 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 FSQX 30 Amp Receptacles with Interlocked Switch and Cover Explosionproof, Dust-Ignitionproof Raintight Screw Cap Receptacle Cover—Interlocked Switch and Cover Safety Construction. Class I, Division 1 and 2 Groups B, C, D Class II, Division 1 and 2 Groups F, G Class III NEMA 7BCD, 9FG Wire/Pole Hub Size (Inches) Catalog Number 2-Pole Switch rated at 30 Amp 2 HP, 120 Vac 5 HP, 240 Vac 10 HP, 480 Vac 15 HP, 600 Vac 2W, 3P 1 FSQX3023-100 3-Pole Switch rated at 30 Amp 3 HP, 120 Vac 7.5 HP, 240 Vac 15 HP, 480 Vac 20 HP, 600 Vac 3W, 4P 1 FSQX3034-100 Type Wire/Pole Cable Dia., Inches Min. — Max. Catalog Number 2W, 3P .75 to .875 FP-3023 3W, 4P .75 to .875 FP-3034 Type FSQX Receptacles Furnished with four hubs and three close-up plugs. Supplied with 1” to 3/4” reducers. Plugs and Receptacles: Hazardous Location Furnished with cable grip and rubber bushing. Solder well wire terminals. Pressure terminal for grounding. Plug amperes match receptacle ratings Dimensions FSQX Receptacle Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Plugs and Receptacles FP Plugs for Use with Receptacles Above FP Plug 861 CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacles Explosionproof Delayed-Action Safety Construction with Slide-Lok® Design. Pressure Wire Terminals. CES Class I, Division 1 and 2, Groups C, D CESD Class I, Division 1 and 2, Groups D Plugs and Receptacles: Hazardous Location Plugs and Receptacles Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps • Class I: classified locations such as: — Petrochemical plants — Petroleum refineries — Paint and chemical plants — Any location where ignitable vapors or gases are present Features • Factory sealed. No external seals required. Arcing is safely confined to receptacle interior. • Energized receptacle contacts deeply recessed to reduce danger of accidental touching. • Style 2 (shell and extra pole) grounding. • Spring door keeps dust out of receptacle when plug is not in use. • Unique design brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Contacts have beryllium copper wire springs. • Plug mechanical cable clamps prevent strain on cables; they meet or exceed UL strain relief pull-out requirements. • Neoprene bushing compressed by cable collar prevents entrance of water. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Smooth, rounded integral bushing in each hub protects conductor insulation. • Delayed action construction. To operate, insert plug to first stop, move Slide-Lok® slide to right and push plug fully forward. • CPH plug fits Powertite® Series hazardous location receptacles. Standard Materials • Receptacle and cover: copperfree (4/10 of 1% max.) aluminum • Mounting box: malleable iron • Insulating blocks: fiber glass reinforced polyester Standard Finishes • Malleable iron mounting bodies: triple-coat (1) zinc electroplate, (2) chromate and (3) epoxy powder coat • Aluminum receptacles: ceramic burnished • Cord connector housings and caps: epoxy powder coat Certifications and Compliances • UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686 • UL Listed: E10784 • CSA Standard: C22. No 30, C22.2 No. 159, C22.2 No 182.1 862 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacles Explosionproof Delayed-Action Safety Construction with Slide-Lok® Design. Pressure Wire Terminals. CES Class I, Division 1 and 2, Groups C, D CESD Class I, Division 1 and 2, Groups D Amp Hub Size (Inches) Wire/Pole Complete With Box Catalog Number Back Box Receptacle Only Only Replacement Interior CES Receptacles — 30 Amp and 60 Amp, 125-250 Vac (See HP ratings below.) Furnished with one vertical and two horizontal feed-thru hubs. CES 3/4 CES-3023 CES30B CESR-3023 CERI-3023 3W, 4P 3/4 CES-3034 CES30B CESR-3034 CERI-3034 2W, 3P 1-1/4 CES-6023 CES60B CESR-6023 CERI-6023 3W, 4P 1-1/4 CES-6034 CES60B CESR-6034 CERI-6034 3/4 CESD-3023 CESD30B CESR-3023 CERI-3023 3W, 4P 3/4 CESD-3034 CESD30B CESR-3034 CERI-3034 2W, 3P 1-1/4 CESD-6023 CESD60B CESR-6023 CERI-6023 3W, 4P 1-1/4 CESD-6034 CESD60B CESR-6034 CERI-6034 Plugs and Receptacles: Hazardous Location 60 2W, 3P Plugs and Receptacles 30 CESR CESD Receptacles — 30 Amp and 60 Amp, 125-250 Vac (See HP ratings below.) Furnished with vertical feed-thru hubs. 30 60 CESD 2W, 3P CESR CPH Plugs and Plug Interiors for Use with Receptacles Above Type 30 CPH Plug (30 and 60 Amp) Pressure Terminals 60 Interior Wire/Pole Cable Dia. (Inches) Complete Plug Replacement Interior 2W, 3P .390-1.375 CPH-3023BC CEPI-3023B 3W, 4P .390-1.375 CPH-3034BC CEPI-3034B 2W, 3P .390-1.375 CPH-6023BC CEPI-6023BC 3W, 4P .390-1.375 CPH-6034BC CEPI-6034BC CES/CESD Maximum Horsepower Ratings Wire/Pole Phase 2W, 3P 1 3W, 4P 2W, 3P 3W, 4P 125-250 Vac Max. HP Max. Amp Catalog Number Wire/Pole Phase 480 Vac Max. HP Max. Amp 30 CES/CESD-3023 2W, 3P 1 3 3 30 CES/CESD-3034 3W, 4P 3 1 7 CES/CESD-3034 1 1-1/2 60 CES/CESD-6023 2W, 3P 1 1-1/2 30 CES/CESD-6023 3 5 60 CES/CESD-6034 3W, 4P 3 5 30 CES/CESD-6034 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 1/2 7 Catalog Number 1-1/2 CES/CESD-3023 863 CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacle Dimensions Factory Sealed, Explosionproof Delayed-Action Safety Construction with Slide-Lok® Design. Pressure Wire Terminals. Plugs and Receptacles CES Receptacles Hub Size Max. (Inches) Amp A B C D Dimensions in Inches/Millimeters E F G H J K L 3/4 30 8.31/211.0 4.94/125.4 2.38/60.4 0.31/7.8 1.50/38.1 0.78/19.8 1/4 ø 5.07/128.7 1-1/4 60 11.88/301.7 6.88/174.7 2.88/73.1 5.25/133.3 4.38/111.2 7.31/185.6 0.44/11.1 2.56/65.0 1.38/35.0 13/32 ø 7.10/180.3 3.38/85.8 2.63/66.8 4.69/119.1 Plugs and Receptacles: Hazardous Location CESD Receptacles Hub Size Max. (Inches) Amp Dimensions in Inches/Millimeters H J K L 3/4 30 8.69/220.7 6.75/171.4 1.88/47.7 A B C D E F G 1.38/35.0 0.69/17.5 11/32 ø 5.07/128.7 1-1/4 60 12.75/323.8 9.31/236.4 3.19/81.0 5.25/133.3 6.25/158.7 7.25/184.1 6.31/160.2 2.56/65.0 1.38/35.0 13/32 ø 7.10/180.3 3.38/85.8 4.38/111.2 5.13/130.3 3.75/95.2 CPH Plugs D C B E 864 A Max. Amp Wire/Pole A B Dimensions in Inches/Millimeters C D E 30 2W, 3P;3W, 4P 6.13/155.7 2.38/60.4 1.86/47.2 2.63/6.68 4.44/113.7 60 2W, 3P 8.44/123.9 3.06/77.7 2.23/56.6 2.63/6.68 5.69/144.5 60 3W, 4P 8.44/123.9 3.06/77.7 2.55/64.7 2.63/6.68 5.69/144.5 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 FSQC 30, 60 and 100 Amp Series Receptacles and ACP Plugs Disconnect Switch. Explosionproof, Dust-Ignitionproof 600 Vac Ma. 250 Vdc Max. Class I, Division 1 and 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III NEMA 3•, 3R•, 4, 4X, 7CD, 9FG Applications 30 Amp Shown with Flip Lid Cover 60 Amp Shown with Screw Cap Cover Plugs and Receptacles • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps — Locations where damp or corrosive conditions exist • Class I: classified locations such as: — Petrochemical plants — Petroleum refineries — Paint and chemical plants — Any location where ignitable vapors or gases are present • Class II: classified locations such as: — Process industries where there are dust hazards from handling such products as flour, grain and starch or any location where ignitable amounts of dust are present or amounts which would adversely affect performance Features Standard Materials • Receptacle and mounting box: copperfree (4/10 of 1% max.) aluminum • ACP plugs: copperfree (4/10 of 1% max.) aluminum housings • Insulating blocks: fiber glass reinforced polyester 100 Amp Shown with Flip Lid Cover the same line voltage to be mated together. The receptacle or connector interior is positioned 22-1/2°, relative to the polarization rivet, to the right (as specified) of standard, and plug is polarized to correspond. This option can be added to receptacles using the Powertite® Plug. Add suffix -P4 to receptacle or plug. • Auxilary contacts 1NO + 1NC. Add suffix -AUX to receptacle. Compliances • UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686 • CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159 Standard Finishes • Receptacles, mounting boxes, cord connector housings and caps: epoxy powder coat Options • Special Polarization: Prevents plug insertion in a receptacle or connector wired for a different voltage. In installations where there are different line voltages, the special polarization option is desirable. This allows only plugs and receptacles wired for • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. Classified by UL and Certified by CSA for use in specific combinations with Crouse-Hinds Arktite. Arktite is a registered trademark of Cooper Crouse-Hinds. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 865 Plugs and Receptacles: Hazardous Location • Large housing provides ample wiring room. • Style 2 (shell and extra pole) grounding. • Spring door keeps dust out of receptacle when plug is not in use. Screw cover also supplied. • Brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Contacts have beryllium copper wire springs. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • Tapped NPT conduit openings at top and bottom: 30 Amp 3/4", 60 Amp 1-1/2", 100 Amp 2". • “Interlocked Disconnect Switch” provides safe connect and disconnect operation at 30, 60 or 100 Amp, 600 Vac maximum, three pole, non-fused motor circuit switch. FSQC permits safe operation in Class I, Group B as well as Class I, Groups C and D, Class II, Groups F, G, and Class III. • To operate, insert plug and turn receptacle face to ON position. To remove plug, turn to OFF position and pull plug out. • ACP plug fits Powertite® Series hazardous location FSQC receptacles. FSQC 30, 60 and 100 Amp Series Receptacles and ACP Plugs Disconnect Switch. Explosionproof, Dust-Ignitionproof 600 Vac Ma. 250 Vdc Max. Plugs and Receptacles: Hazardous Location Plugs and Receptacles Class I, Division 1 and 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III NEMA 3•, 3R•, 4, 4X, 7CD, 9FG Amp Hub Size (Inches) ‡ Wire/Poles Terminal Block Wire Range Receptacle Catalog Number Mating Plug Powertite® 30 3/4 or 1 3W, 4P #10 - #8 FSQC3430 ACP3034BC 60 1-1/2 3W, 4P #6 - #4 FSQC5640 ACP6034BC 100 2 3W, 4P #2 - 1/0 FSQC61040 ACP1034CD Cable Dia. (Inches) 30 Amp 60 Amp 100 Amp .390 to 1.375 ACP3034BC ACP6034BC –– .875 to 1.906 –– –– ACP1034CD ACP Plugs Wire/Poles 3W, 4P ACP Plug Dimensions Dimensions in Inches/Millimeters Max. Amp A B C D 30 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2 60 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6 100 10.50/26.7 6.63/168.4 4.00/101.6 2.47/62.7 Amps 120 Vac 240 Vac 480 Vac 600 Vac 30 2 5 7.5 7.5 60 — 10 25 30 Maximum Horsepower Ratings of Switch Phase Single Three 100 3 10 20 30 30 3 7.5 15 15 60 — 10 25 30 100 7.5 20 40 30 • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. 866 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 FSQC 30, 60 and 100 Amp Series Receptacle Dimensions Disconnect Switch. Explosionproof, Dust-Ignitionproof 600 Vac Ma. 250 Vdc Max. FSQC Receptacles — Shown with Flip Lid Cover 30 Amp 60 Amp 1.25”/31.8 mm 2 Places Conduit Openings 5.02”/127.4 mm 6.90”/175.29 mm 1.56”/39.5 mm 2 Places Conduit Enterance 0.74”/ 18.9 mm 8.50”/ 215.9 mm 15.20”/ 386.0 mm 4.77”/ 121.2 mm 0.42”/ 10.5 mm (4) Mounting Holes 0.38”/ 9.5 mm 0.73”/ 18.6 mm Plugs and Receptacles 10.32”/262.1 mm 5.00”/127.0 mm 15 8.13”/206.4 mm Plugs and Receptacles: Hazardous Location 15 3.13”/79.4 mm 6.42”/163.1 mm 100 Amp 9.00”/228.6 mm 2.44”/61.9 mm 3 Places Conduit Openings 0.25”/6.4 mm 18.58”/471.5 mm 14.94’/379.4 mm 7.19”/182.7 mm 0.44”/11.1 mm 9.25”/234.9 mm 15 10.14”/257.5 mm • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 867 JBR Series 30 and 60 Amp Switched Receptacles Dead Front Interlocked Construction; 600 Volts AC, 50-400 Hertz; Pressure Wire Terminals Class I, Division 1 and 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III NEMA 3•, 3R•, 4, 4X, 7BCD, 9FG Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps Plugs and Receptacles: Hazardous Location Plugs and Receptacles Features • Plug must be inserted into receptacle before the switch is in the on position. • JBR is UL Listed for use with ACP Powertite® and CPH plugs. • Receptacle supplied with flip cover and screw cover. • Positive polarization: only plugs of the same style, number of poles and amperage rating may be used with these receptacles. • Terminal block provided in mounting box for ease of wiring. Factory wired between the receptacle and terminal block. • Style 2 (shell and extra pole) grounding. • Receptacles may be locked in the OFF position. • Mounting box provided 1-1/2” vertical feed-thru conduit openings. Reducer bushings provided for 1-1/4” conduit opening. All conduit openings have NPT threads. • O-ring gasket provided between the mounting box and receptacle cover. • Internal switch provides safe and quick disconnect means. No need for separate disconnect switch. • UL Classified for use with competitors like plugs †. Illustrated Features Standard Materials • Receptacle housing and mounting box: copperfree (4/10 of 1% max.) aluminum • Captive cover bolts, mounting feet and hinges: stainless steel Standard Finishes • Receptacle and mounting box: epoxy powder coat Options • For field installed drain and breather set, order one ECD50B4X drain and one BRTB4X breather. Both are NEMA 4X rated for Group B. • Special Polarization: Prevents plug insertion in a receptacle or connector wired for a different voltage. In installations where there are different line voltages, the special polarization option is desirable. This allows only plugs and receptacles wired for the same line voltage to be mated together. The receptacle or connector interior is positioned 22-1/2°, relative to the polarization rivet, to the right (as specified) of standard, and plug is polarized to correspond. Suffix -P4 to receptacle or plug. • • • • Terminal block provided for line connections. Terminal provided for grounding connection. Receptacle is prewired to the terminal block. Disconnect switch mounted on the cover assembly. Certifications and Compliances • UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686 • UL Listed: E10784 • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. † UL Classified for use with Crouse-Hinds APJ series plug. Crouse-Hinds is a registered trademark of Cooper Crouse-Hinds. 868 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 JBR Series 30 and 60 Amp Series Switched Receptacles Dead Front Interlocked Construction 30 and 60 Amp, 600 Vac, 50-400 Hz Class I, Division 1 and 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III NEMA 3•, 3R•, 4, 4X, 7BCD, 9FG Amp Hub Size (Inches) ‡ Wire/Poles Terminal Block Wire Range Receptacle Catalog Number Mating Plug Powertite® 1-1/2 2W, 3P #4 - #6 JBR3023–150 ACP3023BC CPH3023B 1-1/2 3W, 4P CU–AL JBR3034–150 ACP3034BC CPH3034B 1-1/2 2W, 3P #4 - #6 JBR6023–150 ACP6023BC CPH6023BC 1-1/2 3W, 4P CU–AL JBR6034–150 ACP6034BC CPH6034BC 30 60 Complete Plug Plugs and Receptacles Accessories and Replacement Parts Description Catalog Number ECD50B4X Type 4X Breather (field installed) BRTB4X 30 Amp Plug Clamping Ring (standard with 30 Amp models) 30CRING 30 Amp Screw Cover (for receptacle) 30SCAP Plugs and Receptacles: Hazardous Location Type 4X Drain (field installed) Maximum Horsepower Ratings of Switch Phase Motor 1–Phase, 2W, 3P 3–Phase, 3W, 4P Amp 240 Vac Motor Horsepower 480 Vac 600 Vac 30 7.5 15 20 60 10 15 20 30 7.5 15 20 60 10 25 30 • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. ‡ Supplied with (2) 1-1/2” to 1-1/4” reducing bushings. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 869 Plugs for JBR Receptacles Data and Dimensions Class I, Division 1 and 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III NEMA 3•, 3R•, 4, 4X, 7BCD, 9FG ACP Plugs for JBR Receptacles 30 Amp 60 Amp Cable Dia. (Inches) 2W, 3P 3W, 4P 2W, 3P 3W, 4P .390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC CPH Plugs for JBR Receptacles Plugs and Receptacles: Hazardous Location Plugs and Receptacles 30 Amp 60 Amp Cable Dia. (Inches) 2W, 3P 3W, 4P 2W, 3P 3W, 4P .390 to 1.375 CPH3023BC CPH3034BC CPH6023BC CPH6034BC Dimensions of ACP Plugs Dimensions in Inches/Millimeters B C Max. Amp No. Poles A D 30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2 60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6 60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7 Dimensions of CPH Plugs D C B E A Dimensions in Inches/Millimeters C Max. Amp Wire/Pole A B D E 30 2W, 3P; 3W, 4P 6.13/155.7 2.38/60.4 1.86/47.2 2.63/6.68 4.44/112.7 60 2W, 3P 8.44/214.3 60 3W, 4P 8.44/214.3 3.06/77.7 3.06/77.7 2.63/6.68 5.69/144.5 3.06/77.7 2.55/64.7 2.63/6.68 5.69/144.5 • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. 870 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 JBR Series Switched Receptacle Dimensions Drilling Plans for Mounting Bolts Top View Bottom View Plugs and Receptacles Shown with Flip Cover Plugs and Receptacles: Hazardous Location Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 871 EBR/DBR 30, 60, 100 and 150 Amp Series Receptacles With Disconnect Switch or Circuit Breaker. Weatherproof Spring Cover. Explosionproof, Dust-Ignitionproof 600 Vac Max. 250 Vdc Max. EBR Receptacle Class I, Division 1 and 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III NEMA 3•, 3R•, 4, 4X, 7CD, 9FG DBR Receptacle Class II, Division 1 and 2, Groups F, G Class III NEMA 3, 3R, 4, 4X, 9FG Plugs and Receptacles Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor-generator sets — Air conditioners — Compressors — Pumps — Locations where damp or corrosive conditions exist • Class I: classified locations such as: — Petrochemical plants — Petroleum refineries — Paint and chemical plants — Any location where ignitable vapors or gases are present • Class II: classified locations such as: — Process industries where there are dust hazards from handling such products as flour, grain and starch or any location where ignitable amounts of dust are present or amounts which would adversely affect performance Plugs and Receptacles: Hazardous Location Features • Energized receptacle contacts deeply recessed to reduce danger of accidental touching. • Style 2 (shell and extra pole) grounding. • Spring door keeps dust out of receptacle when plug is not in use. Screw cap also supplied. • Brass contacts exert constant pressure along entire contact surface and provide superior electrical contact. • Contacts have beryllium copper wire springs. • Plug mechanical cable clamps prevent strain on cables– they meet or exceed UL strain relief pull-out requirements. • Neoprene bushing compressed by cable collar prevents entrance of water. • Insulators provide superior dielectric and mechanical strength and lowest arc tracking. • 1-1/2 NPT tapped conduit openings; one top to bottom. • EBRH and DBR: interlocked disconnect switch provides safe connect and disconnect operation at 30, 60 or 100 Amp, 600 Vac maximum. Two or three pole, non-fused motor circuit switch. EBRH permits safe operation in Class I, Group B as well as Class I, Groups C and D, Class II, Groups F, G, and Class III (DBR in Class II and III only). • EBR and DBR: interlocked circuit breaker provides interlocked connect and disconnect operation as well as short circuit and thermal time delay overload protection. • To operate, insert plug (which automatically locks into receptacle) and turn Breaker Handle to ON position. To remove plug, turn Handle to OFF position, lift Plug Release Knob and pull plug out. • ACP and CPH plug fits Powertite® Series hazardous location EBR, EBRH and DBR receptacles. Standard Finishes • Receptacles, mounting boxes, cord connector housings and caps: epoxy powder coat Options • For Group B version add suffix -GB to receptacle (Group B version not suitable for NEMA 4, 4X). • For GE breaker, add -GE to receptacle. Contact your local representative for availability and price. • Molded case switch available on the 150 Amp versions, add suffix -K to receptacle. • Special Polarization: Prevents plug insertion in a receptacle or connector wired for a different voltage. In installations where there are different line voltages, the special polarization option is desirable. This allows only plugs and receptacles wired for the same line voltage to be mated together. The receptacle or connector interior is positioned 22-1/2°, relative to the polarization rivet, to the right (as specified) of standard, and plug is polarized to correspond. This option can be added to receptacles using the Powertite® Plug. Add suffix -P4 to receptacle or plug. • For 2" feed-thru openings (one top, one bottom) add suffix -22 to receptacle. • 1 N/O and 1 N/C Auxiliary Contacts. Add suffix -AUX. Certifications and Compliances • UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686 • UL Listed: E79132, E10784, E313360(EBR) Standard Materials • EBR, EBRH and DBR receptacles: copperfree (4/10 of 1% max.) aluminum receptacle and mounting box • CPH and ACP plugs: copperfree (4/10 of 1% max.) aluminum housings • Insulating blocks: fiber glass reinforced polyester • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. Add suffix -GB to Cat. No. for Group B. (Group B version not suitable for NEMA 4, 4X). GE is a registered trademark of General Electric Company. 872 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 EBR 30, 60, 100 and 150 Amp Series Receptacles With Disconnect Switch or Circuit Breaker. Weatherproof Spring Cover. Explosionproof, Dust-Ignitionproof 600 Vac Max.. Pressure Wire Terminals. Class I, Division 1 and 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III NEMA 3•, 3R•, 4, 4X, 7CD, 9FG EBRH Receptacles with Disconnect Switch Receptacle 30 Amp 60 Amp 100 Amp Wires/Poles Catalog Number 2W, 3P EBRH3023DS 3W, 4P EBRH3034DS 2W, 3P EBRH6023DS 3W, 4P EBRH6034DS 2W, 3P EBRH1023DS 3W, 4P EBRH1034DS EBRH with Switch Receptacle 30 Amp 2W, 3P Catalog Number with 600 Vac with 600 Vac FDB Breaker FD Breaker EBR3023FB20 EBR3023HFB20 30 2 EBR3023EH30 EBR3023FB30 40 2 EBR3023EH40 EBR3023FB40 EBR3023HFB40 50 2 EBR3023EH50 EBR3023FB50 EBR3023HFB50 20 3 EBR3034EH20 EBR3034FB20 EBR3034HFB20 30 3 EBR3034EH30 EBR3034FB30 EBR3034HFB30 40 3 EBR3034EH40 EBR3034FB40 EBR3034HFB40 50 3 EBR3034EH50 EBR3034FB50 EBR3034HFB50 50 2 EBR6023EH50 EBR6023FB50 EBR6023HFB50 60 Amp 2W, 3P 60 2 EBR6023EH60 EBR6023FB60 EBR6023HFB60 70 2 EBR6023EH70 EBR6023FB70 EBR6023HFB70 90 2 EBR6023EH90 EBR6023FB90 EBR6023HFB90 1-1/2" threaded conduit openings – one in top and two in bottom 60 Amp 3W, 4P 100 Amp 2W, 3P 100 Amp 3W, 4P 150 Amp 3W, 4P EBR3023HFB30 100 2 EBR6023EH100 EBR6023FB100 EBR6023HFB100 50 3 EBR6034EH50 EBR6034FB50 EBR6034HFB50 60 3 EBR6034EH60 EBR6034FB60 EBR6034HFB60 70 3 EBR6034EH70 EBR6034FB70 EBR6034HFB70 90 3 EBR6034EH90 EBR6034FB90 EBR6034HFB90 100 3 EBR6034EH100 EBR6034FB100 EBR6034HFB100 50 2 EBR1023EH50 EBR1023FB50 EBR1023HFB50 70 2 EBR1023EH70 EBR1023FB70 EBR1023HFB70 90 2 EBR1023EH90 EBR1023FB90 EBR1023HFB90 100 2 EBR1023EH100 EBR1023FB100 EBR1023HFB100 50 3 EBR1034EH50 EBR1034FB50 EBR1034HFB50 70 3 EBR1034EH70 EBR1034FB70 EBR1034HFB70 90 3 EBR1034EH90 EBR1034FB90 EBR1034HFB90 100 3 EBR1034EH100 EBR1034FB100 EBR1034HFB100 100 3 N/A N/A EBR15034FD100 ‡ 150 3 N/A N/A EBR15034FD125 ‡ 150 3 N/A N/A EBR15034FD150 ‡ Circuit Breakers are Cutler-Hammer. Cutler-Hammer F-Frame breakers available up to 175 Amps. Add GE after EH, FB, or HFB for GE Circuit Breakers. Contact your local representative for availability and price. Cutler-Hammer is a registered trademark of Eaton Corporation. GE is a registered trademark of General Electric Company. • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. Add suffix -GB to Cat. No. for Group B. (Group B version not suitable for NEMA 4, 4X) ‡ Molded Case Switch available. Add suffix -K. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 873 Plugs and Receptacles: Hazardous Location 30 Amp 3W, 4P EBR with Breaker Pole 2 with 480 Vac EHD Breaker EBR3023EH20 Circuit Breaker Amp 20 Plugs and Receptacles EBR Receptacles with Circuit Breaker DBR 30, 60 and 100 Amp Series Receptacles With Disconnect Switch or Circuit Breaker. Weatherproof Spring Cover. Dust-Ignitionproof 600 Vac Max. Class II, Division 1 and 2, Groups F, G Class III NEMA 3•, 3R•, 4, 4X, 9FG DBR Receptacles with Disconnect Switch Receptacle 30 Amp 60 Amp 100 Amp Wires/Poles Catalog Number 2W, 3P DBR3023DS 3W, 4P DBR3034DS 2W, 3P DBR6023DS 3W, 4P DBR6034DS 2W, 3P DBR1023DS 3W, 4P DBR1034DS DBR with Switch Plugs and Receptacles DBR Receptacles with Circuit Breaker Receptacle Plugs and Receptacles: Hazardous Location 30 Amp 2W, 3P 30 Amp 3W, 4P 60 Amp 2W, 3P DBR with Breaker 60 Amp 3W, 4P 100 Amp 2W, 3P 100 Amp 3W, 4P with 480 Vac EHD Breaker Catalog Number with 600 Vac FDB Breaker Circuit Breaker Amp Pole with 600 Vac FD Breaker 20 2 DBR3023EH20 DBR3023FB20 DBR3023HFB20 30 2 DBR3023EH30 DBR3023FB30 DBR3023HFB30 40 2 DBR3023EH40 DBR3023FB40 DBR3023HFB40 50 2 DBR3023EH50 DBR3023FB50 DBR3023HFB50 20 3 DBR3034EH20 DBR3034FB20 DBR3034HFB20 30 3 DBR3034EH30 DBR3034FB30 DBR3034HFB30 40 3 DBR3034EH40 DBR3034FB40 DBR3034HFB40 50 3 DBR3034EH50 DBR3034FB50 DBR3034HFB50 50 2 DBR6023EH50 DBR6023FB50 DBR6023HFB50 60 2 DBR6023EH60 DBR6023FB60 DBR6023HFB60 70 2 DBR6023EH70 DBR6023FB70 DBR6023HFB70 90 2 DBR6023EH90 DBR6023FB90 DBR6023HFB90 100 2 DBR6023EH100 DBR6023FB100 DBR6023HFB100 50 3 DBR6034EH50 DBR6034FB50 DBR6034HFB50 60 3 DBR6034EH60 DBR6034FB60 DBR6034HFB60 70 3 DBR6034EH70 DBR6034FB70 DBR6034HFB70 90 3 DBR6034EH90 DBR6034FB90 DBR6034HFB90 100 3 DBR6034EH100 DBR6034FB100 DBR6034HFB100 50 2 DBR1023EH50 DBR1023FB50 DBR1023HFB50 70 2 DBR1023EH70 DBR1023FB70 DBR1023HFB70 90 2 DBR1023EH90 DBR1023FB90 DBR1023HFB90 100 2 DBR1023EH100 DBR1023FB100 DBR1023HFB100 50 3 DBR1034EH50 DBR1034FB50 DBR1034HFB50 70 3 DBR1034EH70 DBR1034FB70 DBR1034HFB70 90 3 DBR1034EH90 DBR1034FB90 DBR1034HFB90 100 3 DBR1034EH100 DBR1034FB100 DBR1034HFB100 Circuit Breakers are Cutler-Hammer. Cutler-Hammer F-Frame breakers available up to 175 Amps. Add GE after EH, FB, or HFB for GE Circuit Breakers. Contact your local representative for availability and price. Cutler-Hammer is a registered trademark of Eaton Corporation. GE is a registered trademark of General Electric Company. • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. 874 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 EBR/DBR Receptacles 30, 60, 100 and 150 Amp Circuit Breaker and Disconnect Switch Data 600 Vac Maximum. EBR/DBR Horsepower Tables These Cutler-Hammer circuit breaker recommendations are for induction motors running with usual speed and torque characteristics. Ambient temperature, and frequency of starting could require different protective characteristics. 480 Vac 15EHD 15EHD 20EHD 30EHD 40EHD 40EHD –– –– –– 50EHD 15EHD 15EHD 15EHD 15EHD 20EHD 30EHD 40EHD 40EHD –– –– –– 50EHD 50EHD 70EHD –– –– –– –– 100EHD 100EHD 125FD –– 600 Vac 15FDB 15FDB 15FDB 20FDB 30FDB 40FDB –– –– –– 40FDB 15FDB 15FDB 15FDB 15FDB 20FDB 30FDB 30FDB 40FDB 50FDB –– –– –– 50FDB 50FDB 70FDB –– –– –– –– 100FDB 125FDB 125FDB Plugs and Receptacles: Hazardous Location 240 Vac 20EHD 30EHD 30EHD 40EHD –– –– –– 50EHD 70EHD –––– 15EHD 15EHD 20EHD 30EHD 40EHD 50EHD –– –– –– 50EHD 70EHD –– –– –– –– 100EHD 100EHD 150FD –– –– –– –– Plugs and Receptacles HP 120 Vac 1 40EHD 1-1/2 40EHD EBR3023 2 50EHD DBR3023 (2W, 3P, 1-Phase, 3 –– 30 Amp 2-Pole) 5 –– 7-1/2 –– EBR Shown 3 50EHD EBR6023 Solderless lugs are provided for 5 100EHD DBR6023 line connections, and receptacle is (2W, 3P, 1-Phase, 7-1/2 prewired to the load side of breaker. 60 Amp 2-Pole) Cover-mounted components leave 10 –– entire enclosure space free for pulling 1 –– of line conductors and wiring. 1-1/2 –– 2 –– EBR3034 3 –– DBR3034 5 –– (3W, 4P, 3-Phase, 7-1/2 –– 30 Amp 3-Pole) 10 –– 15 –– 20 –– 10 –– 15 –– EBR6034 20 –– DBR6034 (3W, 4P, 3-Phase, 25 –– 60 Amp 3-Pole) 30 –– 40 –– EBR Shown 20 –– Plug is mechanically locked in 25 –– receptacle when circuit breaker is ON. EBR1034 Design provides interlocked connect 30 –– DBR1034 and disconnect operation as well as 40 –– (3W, 4P, 3-Phase, short circuit and thermal time delay 50 –– 100A and 150 Amp 3-Pole) overload protection. 60 –– Breaker operating handle can be 75 –– padlocked in either ON or OFF EBR/DBR Circuit Breaker Data — Cutler-Hammer position and is trip-free. Interrupting Ratings (RMS SYM Amp) Continuous Frame Amp Max Volts 240 Vac 480 Vac 600 Vac EHD 20-100 480 18,000 14,000 –– FDB 20-125 600 18,000 14,000 14,000 FD 20-150 600 65,000 25,000 18,000 EBR/DBR Horsepower Rating Table — Disconnect Switch Enclosure has additional 3/4” threaded openings top and bottom for installation of optional drain and breather; reducers furnished. Max. Amp 30 60 100 Cutler-Hammer is a registered trademark of 150 Eaton Corporation. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 120 Vac 5 10 15 – Max. Horsepower Rating 240 Vac 480 Vac 600 Vac 10 20 25 20 40 60 30 75 75 50 100 150 250 Vdc 7-1/2 15 25 – 875 Plugs for EBR, EBRH and DBR Receptacles Data and Dimensions ACP Plugs for EBR, EBRH and DBR Receptacles 30 Amp Cable Dia. (Inches) 2W, 3P 60 Amp 3W, 4P 2W, 3P 100 Amp 3W, 4P .390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC 2W, 3P 3W, 4P 150 Amp 3W, 4P –– –– –– ACP1023CD ACP1034CD ACP15034CD .875 to 1.906 –– –– –– –– 1.09 to 2.187 –– –– –– –– –– 3W, 4P 2W, 3P 3W, 4P –– ACP15034DE 2W, 3P 3W, 4P 150 Amp 3W, 4P –– –– –– Plugs and Receptacles CPH Plugs for EBR, EBRH and DBR Receptacles 30 Amp Cable Dia. (Inches) 2W, 3P 60 Amp 100 Amp .390 to 1.375 CPH3023BC CPH3034BC CPH6023BC CPH6034BC Plugs and Receptacles: Hazardous Location Dimensions of ACP Plugs Dimensions in Inches/Millimeters B C Max. Amp No. Poles A 30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2 D 60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6 60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7 100 2,3 10.50/266.7 6.63/168.4 4.00/101.6 2.47/62.7 100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0 150 (CD & DE) 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0 Dimensions of CPH Plugs D C B E 876 A Dimensions in Inches/Millimeters B C D Max. Amp Wire/Pole A 30 2W, 3P; 3W, 4P 6.13/155.7 2.38/60.4 1.86/47.2 2.63/6.68 4.44/112.7 E 60 2W, 3P 8.44/214.3 3.06/77.7 3.06/77.7 2.63/6.68 5.69/144.5 60 3W, 4P 8.44/214.3 3.06/77.7 2.55/64.7 2.63/6.68 5.69/144.5 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 EBR and EBRH Receptacle Dimensions Shown with Flip Cover Plugs and Receptacles Plugs and Receptacles: Hazardous Location Shown with Screw Cover Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 877 DBR Receptacle Dimensions Plugs and Receptacles: Hazardous Location Plugs and Receptacles Shown with Flip Cover Shown with Screw Cover 878 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 EBR Interlocked Circuit Breaker Receptacle for Portable Electrical Equipment V CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant 30, 60,100 and 150 Amp, 600 Vac Class I, Groups B, C, D Class II, Group G and Coal Dust Class III CSA Type 3•, 3R•, 4, 4X, 7CD, 9G, 12 Applications • Plug is mechanically locked in receptacle when circuit breaker is ON. Design provides interlocked connect and disconnect operation as well as short circuit and thermal time delay overload protection. • Plug and receptacle contacts cannot be made or broken under load. Breaker operating handle can be padlocked in either ON or OFF position and is trip free. • Body is easily installed with 4 mounting brackets provided, each having keyhole slots. Body has three 11/2" taper tapped conduit openings – (1) top and (2) bottom. Also provided are 3/4" threaded openings (3/4" -1/2" reducer furnished) top and bottom for installation of optional drain and breathers. • Appleton’s EBR explosion-proof receptacle with interlocked circuit breakers utilize either ACP or CPH series plugs. • The cover is secured with captive quick-bolts for easy installation or removal. • Receptacle ratings available are 30, 60, and 150 Amp. • Circuit Breakers are thermal-magnetic type – 150 Amp frame size, 20 to 100 Amp trip. • 1 N/O and 1 N/C Auxiliary Contacts – Suffix -XLK. • 2 N/O and 2 N/C Auxiliary Contacts – Suffix -2XLK. • CSA 4X Versions available. Add suffix -4X. Standard Materials and Finishes • Receptacle and mounting box: copperfree (4/10 of 1% max.) aluminum with gray epoxy coated inside and out • Quick-bolts and hinge pins: stainless steel Certifications and Compliances • CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159, C22.2 No.182.1 • CSA Certified: 038644 Options • Special Polarization: Prevents plug insertion in a receptacle or connector wired for a different voltage. In installations where there are different line voltages, the special polarization option is desirable. This allows only plugs and receptacles wired for the same line voltage to be mated together. The receptacle or connector interior is positioned 22-1/2°, relative to the polarization rivet, to the right (as specified) of standard, and plug is polarized to correspond. This option can be added to receptacles using the Powertite® Plug. Suffix -PR to receptacle or plug. • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. The EBR will also accept Crouse-Hinds APJ series plugs. Crouse-Hinds and APJ are registered trademarks of Cooper Crouse-Hinds. V CSA Certification only. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 879 Plugs and Receptacles: Hazardous Location Features Plugs and Receptacles • The EBR is designed to connect portable electrical equipment for use in hazardous areas such as: — Compressors — Conveyors — Motor generators — Air conditioners — Heaters • Its construction and features provide short circuit protection and is ideally suited for use in: — Damp, wet locations — Corrosive areas — Indoor or outdoor — Hazardous or non-hazardous locations • Class I: classified locations such as: — Refineries — Petrochemical plants — Petroleum refineries — Paint and chemical plants — Any location where ignitable vapors or gases are present • Class II: classified locations such as: — Process industries where there are dust hazards from handling such products as flour, grain and starch — Any location where ignitable amounts of dust are present or amounts which would adversely affect performance EBR Interlocked Circuit Breaker Receptacle for Portable Electrical Equipment V CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant 30, 60,100 and 150 Amp, 600 Vac Class I, Groups B, C, D Class II, Group G Class III CSA Type 3•, 3R•, 4, 4X, 7CD, 9G, 12 Horsepower Tables Plugs and Receptacles: Hazardous Location Plugs and Receptacles These Cutler-Hammer circuit breaker recommendations are for induction motors running with usual speed and torque characteristics. Ambient temperature, and frequency of starting could require different protective characteristics. Solderless lugs are provided for line connections, and receptacle is prewired to the load side of breaker. Cover-mounted components leave entire enclosure space free for pulling of line conductors and wiring. Plug is mechanically locked in receptacle when circuit breaker is ON. Design provides interlocked connect and disconnect operation as well as short circuit and thermal time delay overload protection. Breaker operating handle can be padlocked in either ON or OFF position and is trip-free. Enclosure has additional 3/4” threaded openings top and bottom for installation of optional drain and breather; reducers furnished. Cutler-Hammer is a registered trademark of Eaton Corporation. V CSA Certification only. 880 HP 1 1-1/2 2 2W, 3P, 1-Phase, 30 Amp 2-Pole 3 5 7-1/2 3 5 2W, 3P, 1-Phase, 60 Amp 2-Pole 7-1/2 10 1 1-1/2 2 3 3W, 4P, 3-Phase, 5 30 Amp 3-Pole 7-1/2 10 15 20 10 15 20 3W, 4P, 3-Phase, 60 Amp 3-Pole 25 30 40 20 25 30 3W, 4P, 3-Phase, 40 100A and 150 Amp 3-Pole 50 60 75 Circuit Breaker Data — Cutler-Hammer 120 Vac 40EHD 40EHD 50EHD –– –– –– 50EHD 100EHD –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– Continuous Frame Amp Max Volts EHD 20-100 480 FDB 20-125 600 FD 20-150 600 HFD 20-100 600 Horsepower Rating Table — Disconnect Switch Max. Amp 30 60 100 150 120 Vac 5 10 15 – 240 Vac 20EHD 30EHD 30EHD 40EHD –– –– –– 50EHD 70EHD –––– 15EHD 15EHD 20EHD 30EHD 40EHD 50EHD –– –– –– 50EHD 70EHD –– –– –– –– 100EHD 100EHD 150FD –– –– –– –– 480 Vac 15EHD 15EHD 20EHD 30EHD 40EHD 40EHD –– –– –– 50EHD 15EHD 15EHD 15EHD 15EHD 20EHD 30EHD 40EHD 40EHD –– –– –– 50EHD 50EHD 70EHD –– –– –– –– 100EHD 100EHD 125FD –– 600 Vac 15FDB 15FDB 15FDB 20FDB 30FDB 40FDB –– –– –– 40FDB 15FDB 15FDB 15FDB 15FDB 20FDB 30FDB 30FDB 40FDB 50FDB –– –– –– 50FDB 50FDB 70FDB –– –– –– –– 100FDB 125FDB 125FDB Interrupting Ratings (RMS SYM Amp) 240 Vac 480 Vac 600 Vac 18,000 14,000 –– 18,000 14,000 14,000 65,000 25,000 18,000 100,000 65,000 25,000 Max. Horsepower Rating 240 Vac 480 Vac 600 Vac 10 20 25 20 40 60 30 75 75 50 100 150 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 250 Vdc 7-1/2 15 25 – EBR Interlocked Circuit Breaker Receptacle for Portable Electrical Equipment V CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant 30, 60,100 and 150 Amp, 600 Vac Class I, Groups B, C, D Class II, Group G Class III CSA Type 3•, 3R•, 4, 4X, 7CD, 9G, 12 Receptacle Description Circuit Breaker Amp Pole With 480 Vac EHD Breaker FDB Breaker EBR3023EHD20W EBR3023FDB20W EBR3023FD20W EBR3023HFD20W EBR3023EHD30W EBR3023FDB30W EBR3023FD30W EBR3023HFD30W EBR3023EHD40W EBR3023FDB40W EBR3023FD40W EBR3023HFD40W 50 EBR3023EHD50W EBR3023FDB50W EBR3023FD50W EBR3023HFD50W 20 EBR3034EHD20W EBR3034FDB20W EBR3034FD20W EBR3034HFD20W 30 EBR3034EHD30W EBR3034FDB30W EBR3034FD30W EBR3034HFD30W 20 30 Amp 2P 3W 30 Amp 3P 4W 60 Amp 2P 3W Two Threaded (1-1/2") Conduit Openings in Bottom 100 Amp 2P 3W 100 Amp 3P 4W 150 Amp 3W, 4P 2 3 EBR3034EHD40W EBR3034FDB40W EBR3034FD40W EBR3034HFD40W 50 EBR3034EHD50W EBR3034FDB50W EBR3034FD50W EBR3034HFD50W 50 EBR6023EHD50W EBR6023FDB50W EBR6023FD50W EBR6023HFD50W 60 EBR6023EHD60W EBR6023FDB60W EBR6023FD60W EBR6023HFD60W 40 EBR6023EHD70W EBR6023FDB70W EBR6023FD70W EBR6023HFD70W 90 EBR6023EHD90W EBR6023FDB90W EBR6023FD90W EBR6023HFD90W 100 EBR6023EHD100W EBR6023FDB100W EBR6023FD100W EBR6023HFD100W 50 EBR6034EHD50W EBR6034FDB50W EBR6034FD50W EBR6034HFD50W 60 EBR6034EHD60W EBR6034FDB60W EBR6034FD60W EBR6034HFD60W 70 2 EBR6034EHD70W EBR6034FDB70W EBR6034FD70W EBR6034HFD70W 90 EBR6034EHD90W EBR6034FDB90W EBR6034FD90W EBR6034HFD90W 100 EBR6034EHD100W EBR6034FDB100W EBR6034FD100W EBR6034HFD100W 50 EBR1023EHD50W EBR1023FDB50W EBR1023FD50W EBR1023HFD50W 70 EBR1023EHD70W EBR1023FDB70W EBR1023FD70W EBR1023HFD70W EBR1023FD90W EBR1023HFD90W 70 3 2 EBR1023EHD90W EBR1023FDB90W 100 EBR1023EHD100W EBR1023FDB100W EBR1023FD100W EBR1023HFD100W 50 EBR1034EHD50W EBR1034FDB50W EBR1034FD50W EBR1034HFD50W 70 EBR1034EHD70W EBR1034FDB70W EBR1034FD70W EBR1034HFD70W EBR1034FD90W EBR1034HFD90W 90 3 EBR1034EHD90W EBR1034FDB90W 100 EBR1034EHD100W EBR1034FDB100W EBR1034FD100W 50 N/A N/A EBR15034FD100W ‡ N/A N/A N/A EBR15034FD125W ‡ N/A N/A N/A EBR15034FD150W ‡ N/A 90 70 3 90 EBR1034HFD100W ACP Plugs for EBR Receptacles Cable Dia. (Inches) .500 to .875 .875 to 1.375 1.09 to 2.187 30 Amp 3W/2P 60 Amp 4W/3P 3W/2P 100 Amp 4W/3P ACP3023BC ACP3034BC ACP6023BC ACP6034BC 3W/2P 4W/3P 150 Amp 3W/4P — — — ACP1023CD ACP1034CD — — — — — — — — — — ACP15034CD — — — — — — — ACP15034DE • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. ‡ Molded Case Switch available. Add suffix -K. V CSA Certification only. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 881 Plugs and Receptacles: Hazardous Location 60 Amp 3P 4W 40 HFD Breaker Plugs and Receptacles One Threaded (1-1/2") Conduit Opening in Top 30 With 600 Vac FD Breaker EBR Interlocked Circuit Breaker Receptacle Dimensions V CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant 30, 60,100 and 150 Amp, 600 Vac Plugs and Receptacles: Hazardous Location Plugs and Receptacles Shown with Flip Cover Shown with Screw Cover ACP Plugs Dimensions in Inches/Millimeters B C Max. Amp No. Poles A 30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2 D 60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6 60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7 100 2,3 10.50/26.7 6.63/168.4 4.00/101.6 2.47/62.7 100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0 V CSA Certification only. 882 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 MD2SR Factory Sealed Interlocked Switched Receptacles Dead Front Interlocked Construction; No External Seals Required. Class I, Division 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III Class I, Zone 2, Group IIC T3 NEMA 3•, 3R•, 4, 4X, 9FG, 12 Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor generator sets — Air conditioners — Compressors — Pumps Features • • • • • • • • • • • Standard Materials • Enclosure: copperfree (4/10 of 1% max.) aluminum • Operating handle: high impact polymer • Hardware: stainless steel Standard Finish • Enclosure: epoxy powder coating inside and outside Options • One normally opened, one normally closed auxiliary switch, add suffix -AUX. • Two normally opened, two normally closed auxiliary switch, add suffix -2AUX. • Special Polarization: Prevents plug insertion in a receptacle or connector wired for a different voltage. In installations where there are different line voltages, the special polarization option is desirable. This allows only plugs and receptacles wired for the same line voltage to be mated together. The receptacle or connector interior is positioned 22-1/2°, relative to the polarization rivet, to the right (as specified) of standard, and plug is polarized to correspond. Suffix -P4 to receptacle. • Reverse Service is useful where a “hot” plug feeds a dead receptacle. Reverse service is often used for generator applications where the receptacle houses a dead plug interior. Plug houses an energized receptacle interior, which has recessed male contacts to reduce danger of accidental touching. 30 and 60 Amp units can be easily converted to reverse service in the field when matching plug and receptacle are ordered. Add suffix -RS to receptacle or connector. Certifications and Compliances • UL Standard: UL 894, UL 1203, UL 1604, UL 1682, UL 1686 • UL Listed: E10784 • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 883 Plugs and Receptacles: Hazardous Location • • Factory sealed; no external seals required. Available in fused and unfused versions. UL Listed for use with Appleton ACP plugs. UL Classified for use with competitors like plugs. Positive polarization; only plugs of the same style, number of poles, and Amperage rating may be used with these receptacles. Plug must be inserted into the receptacle before the switch can be turned on. Plug cannot be withdrawn unless the switch is in the off position. Cover bolts are stainless steel and captive. Insulated, dual-color polymer operating handle clearly indicates the switch being energized. Ergonomically designed handle is made of high-impact polymer material for exceptional ruggedness, durability and corrosion resistance. Style 2 (shell and extra pole) grounding. Removable hinged cover allows for ease of installation and maintenance. Short circuit withstand rated to 200,000 RMS symmetrical amperes (Class J fusing). Short circuit withstand rated to 10,000 RMS symmetrical amperes (unfused). Conduit entry is drilled and tapped to 1-1/2”. Reducer bushings 1-1/2”–1-1/4” and 1-1/2”–1” provided at no additional cost. Stainless steel key-hole mounting feet for easy installation. Accommodates #8 – #4/0 AWG copper wire. Unit is equipped with defeatable door interlock which allows emergency access when switch is energized. Cover can be padlocked closed. Operating handle can be locked in the OFF position with provision to lock in the ON position. Plugs and Receptacles • • • • • MD2SR Factory Sealed Interlocked Switched Receptacles Dead Front Interlocked Construction; No External Seals Required. Class I, Division 2, Groups B, C, D Class II, Division 1 and 2, Groups F, G Class III Class I, Zone 2, Group IIC T3 NEMA 3•, 3R•, 4, 4X, 9FG, 12 Amp Wires/Poles Max HP 2W, 3P 3 HP @ 240 Vac 30 3W, 4P 2W, 3P Plugs and Receptacles 60 Fusing Catalog Number ‡ Non-Fused MD2SR3023U Fused MD2SR3023F Mating Plug ACP3023BC 20 HP @ 600 Vac Non-Fused MD2SR3034U ACP3034BC 30 HP @ 600 Vac Fused MD2SR3034F ACP3034BC 7.5 HP @ 240 Vac Non-Fused MD2SR6023U ACP6023BC 10 HP @ 240 Vac Fused MD2SR6023F ACP6023BC Non-Fused MD2SR6034U Fused MD2SR6034F Non-Fused MD2SR1023U Fused MD2SR1023F Non-Fused MD2SR1034U Fused MD2SR1034F 3W, 4P 50 HP @ 600 Vac 2W, 3P 10 HP @ 240 Vac 3W, 4P 50 HP @ 600 Vac 100 ACP6034BC ACP1023CD ACP1034CD Plugs and Receptacles: Hazardous Location ACP Plugs for MD2SR Receptacles 30 Amp 60 Amp 100 Amp Cable Dia. (Inches) 2W, 3P 3W, 4P 2W, 3P 3W, 4P 2W, 3P 3W, 4P .390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC –– –– .875 to 1.906 –– –– –– –– ACP1023CD ACP1034CD CPH Plugs for MD2SR Receptacles 30 Amp 60 Amp 100 Amp Cable Dia. (Inches) 2W, 3P 3W, 4P 2W, 3P 3W, 4P 2W, 3P 3W, 4P .390 to 1.375 CPH3023BC CPH3034BC CPH6023BC CPH6034BC –– –– • Flip cover suitable for NEMA 3, 3R only. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product. Fused units contain fuse holders; fuses not included. ‡ For auxiliary switch: one normally opened, one normally closed, add suffix -AUX. For special polarization add -P4. 884 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 MD2SR Factory Sealed Interlocked Switched Receptacle Dimensions Dead Front Interlocked Construction; No External Seals Required. MD2SR Shown with Flip Cover Dimensions in Inches/Millimeters A B Catalog No. MD2SR3023U 19.25/488.9 24.33/617.9 19.25/488.9 24.33/617.9 19.25/488.9 24.33/617.9 MD2SR3034F 19.25/488.9 24.33/617.9 MD2SR6023U 19.25/488.9 24.33/617.9 MD2SR6023F 19.25/488.9 24.33/617.9 MD2SR6034U 19.25/488.9 24.33/617.9 MD2SR6034F 19.25/488.9 24.33/617.9 MD2SR1023U 19.25/488.9 24.33/617.9 MD2SR1023F 22.88/581.1 27.96/710.1 MD2SR1034U 19.25/488.9 24.33/617.9 MD2SR1034F 22.88/581.1 27.96/710.1 Plugs and Receptacles MD2SR3023F MD2SR3034U Plugs and Receptacles: Hazardous Location Dimensions of ACP Plugs Dimensions in Inches/Millimeters B C Max. Amp No. Poles A 30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2 D 60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6 60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7 100 2,3 10.50/26.7 6.63/168.4 4.00/101.6 2.47/62.7 100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0 Dimensions of CPH Plugs D C B E A Max. Amp Wire/Pole A B Dimensions in Inches/Millimeters C D E 30 2W, 3P; 3W, 4P 6.13/155.7 2.38/60.4 1.86/47.2 2.63/6.68 4.44/112.7 60 2W, 3P 8.44/214.3 3.06/77.7 3.06/77.7 2.63/6.68 5.69/144.5 60 3W, 4P 8.44/214.3 3.06/77.7 2.55/64.7 2.63/6.68 5.69/144.5 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 885 ID2SR Factory Sealed Interlocked Switched Receptacles V CSA Certification Only Dead Front Interlocked Construction; No External Seals Required. Class I, Division 2, Groups B, C and D Class II, Division 1 and 2, Groups F* and G Class III CSA Type 3, 3R, 4†, 4X†, 9F*G, 12 Applications • Locations where receptacles are used with stationary or portable electrically operated devices such as: — Lighting systems — Conveyors — Heaters — Motor generator sets — Air conditioners — Compressors — Pumps Plugs and Receptacles: Hazardous Location Plugs and Receptacles Features • • • • Factory sealed; No external seals required. Available in unfused versions only. Certified for use with Appleton ACP plugs ✢. Positive polarization; only plugs of the same style, number of poles, and amperage rating may be used with these receptacles. • Safety Interlock mechanism. Plug must be inserted into the receptacle before the switch can be turned on. Plug cannot be withdrawn unless the switch is in the OFF position. • Cover latches are stainless steel. • Standard epoxy powder coating delivers exceptional corrosion resistance. • Ergonomically designed. • Rugged cast aluminum handle for exceptional durability and corrosion resistance. • Style 2 (shell and extra pole) grounding. • Removable hinged cover allows for ease of installation and maintenance. • Short circuit withstand rated to 10,000 RMS Symmetrical Amperes (Unfused). • Stainless steel key-hole mounting feet for easy installation. • Accommodates #8 — #4/0 AWG copper wire. • Unit is equipped with defeatable door interlock which allows emergency access when switch is energized. • Cover can be padlocked closed. • Operating handle can be locked in the OFF position with provision to lock in the ON position. Enclosure cover can be padlocked closed • Special Polarization: Prevents plug insertion in a receptacle or connector wired for a different voltage. In installations where there are different line voltages, the special polarization option is desirable. This allows only plugs and receptacles wired for the same line voltage to be mated together. The receptacle or connector interior is positioned 22-1/2°, relative to the polarization rivet, to the right (as specified) of standard, and plug is polarized to correspond. Suffix -P4 to receptacle. • Reverse Service application available – Consult with local representative on use and application prior to ordering. Certifications and Compliances • CSA Standard: C22.2 No.4, C22.2 No. 25, C22.2 No. 159, C22.2 No. 182.1 • CSA Certified: 038644 Standard Materials • Enclosure: copper-free aluminum with epoxy powder coating • Operating handle: durable cast aluminum • Hardware: stainless steel Options • One normally opened, one normally closed auxiliary switch, add suffix –AUX. • LED indicator lights: one light indicates power to unit and other indicates switch is in ON position add suffix –IL. • Supplied with viewing window add suffix –W. * Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive). † Flip cap suitable for CSA Type 3, 3R only. Select screw cover for 4, 4X. Both caps are included with product. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. (Screw cap not available on 30 Amp). ✢ The ID2SR will also accept Crouse-Hinds Arktite plugs. Crouse-Hinds and Arktite are registered trademarks of Cooper Crouse-Hinds. V CSA Certification only. 886 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 ID2SR Factory Sealed Interlocked Switched Receptacles V CSA Certification Only Dead Front Interlocked Construction; No External Seals Required. CSA Certifications: Class I, Division 2, Groups B, C and D Class II, Division 1 and 2, Groups F* and G Class III CSA Type 3, 3R, 4†, 4X†, 9F*G, 12 ID2SR Receptacles Amps 30 60 100 Wires/Poles Catalog Number Non-Fused Fused Max HP Mating Plug 2W, 3P 3 HP @ 240 Vac ACP3023BC ID2SR3023 ID2SR3023F 3W, 4P 20 HP @ 600 Vac ACP3034BC ID2SR3034 ID2SR3034F 2W, 3P 7.5 HP @ 240 Vac ACP6023BC ID2SR6023 ID2SR6023F 3W, 4P 50 HP @ 600 Vac ACP6034BC ID2SR6034 ID2SR6034F 10 HP @ 240 Vac ACP1023CD ID2SR1023 ID2SR1023F 50 HP @ 600 Vac ACP1034CD ID2SR1034 ID2SR1034F ACP Plugs for ID2SR Receptacles 30 Amp 60 Amp 100 Amp 2W, 3P 3W, 4P 2W, 3P 3W, 4P 2W, 3P 3W, 4P .390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC –– –– .875 to 1.906 –– –– –– –– ACP1023CD ACP1034CD * Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive). † Flip cap suitable for NEMA 3, 3R only. Select screw cover for 4, 4X. Both caps are included with product. NEMA 4 rating maintained with Appleton NEMA 4 plug installed. (Screw cap not available on 30 Amp). V CSA Certification only. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 887 Plugs and Receptacles: Hazardous Location Cable Dia. (Inches) Plugs and Receptacles 2W, 3P 3W, 4P ID2SR Factory Sealed Interlocked Switched Receptacle Dimensions V CSA Certification Only Dead Front Interlocked Construction; No External Seals Required. Plugs and Receptacles: Hazardous Location Plugs and Receptacles ID2SR Receptacles Dimensions of ACP Plugs Dimensions in Inches/Millimeters B C Max. Amp No. Poles A 30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2 D 60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6 60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7 100 2,3 10.50/26.7 6.63/168.4 4.00/101.6 2.47/62.7 100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0 V CSA Certification only. 888 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 ECC Factory Sealed 20 Amp Portable Cord Connector Explosionproof, Dust-Ignitionproof ECC Connects Portable Cord to Explosionproof Fixed Enclosure. Class I, Division 1 and 2, Groups B, C, D Class II, Division 1 and 2, Group G Class III NEMA 7BCD, 9G Watertight Applications • Connects portable cord to explosionproof fixed enclosure. Features • For use with No. 18 thru 12 AWG 3-Conductor Type S or SO cord. • Furnished with 90 °C wire leads. • 12” leads of #12 stranded wire are furnished for connection to wiring or equipment within the explosion-proof housing. Standard Materials • Copperfree (4/10 of 1% max.) aluminum. Standard Finishes Plugs and Receptacles • Epoxy powder coat. Certifications and Compliances • CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 182.1 • CSA Certified: 038644, 087428 20 Amp, 480 Vac or Vdc 1/2 Catalog Number Cord Dia. UL Listed CSA Certified V .250 to .375 ECC503RH ECC503RH-C 1/2 .375 to .500 ECC505RH ECC505RH-C 1/2 .500 to .625 ECC506RH ECC506RH-C 3/4 .250 to .375 ECC753RH ECC753RH-C 3/4 .375 to .500 ECC755RH ECC755RH-C 3/4 .500 to .625 ECC756RH ECC756RH-C Plugs and Receptacles: Hazardous Location Nipple Size Dimensions Shaded area indicated items suitable for Class I, Group B and Class II, Group E in addition to Class I, Groups C and D and Class II, Groups F,G. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 889 Portable Power Carts for Ordinary and Hazardous Locations Custom Design Portable Power Carts are made to order per your specifications. Contact your local Appleton representative to create your design, receive a quotation and for availability information. Application • Provides a means of portable power indoors or outdoors in hazardous or non-hazardous locations. Plugs and Receptacles: Hazardous Location Plugs and Receptacles Features • • • • Designed to your specification. Wide choice of equipment: — Panelboards — Control stations — Plugs and receptacles — Junction and terminal boxes UL Listed and CSA Certified devices and fittings. Easy glide, lockable casters provide easy transportation. Standard Materials/Finishes • Structure: steel/galvanized or aluminum/natural Illustrated Example of Custom Designed Products Side 890 Front Side Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 PRE Series 16 Amp Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IECEx IP66 - IK09/10 Applications Plug Wall Mounting Socket Mobile Socket Flush Socket Plugs and Receptacles • Plugs and receptacles are used with portable or stationery electrical equipment such as: — Lighting systems — Conveyors — Heaters — Motor generators — Air conditioning equipment — Compressors — Pumps • For use in corrosive atmospheres and installations in Zone 1 and 2 and 21 and 22 of the oil and gas industry; such as: — Refineries — Chemical and petrochemical plants — Pipelines — Loading docks — Onshore and offshore drilling platforms Features Technical Data Breaking Capacity Standard Materials • Wall Socket for 2P - 2P+E - 3P: high impact resistance polycarbonate • Wall Socket for 3P+E - 3P+N+E: high impact resistance fiberglass reinforced polyester • Plug, mobile socket and flush socket: polyamide Certifications and Compliances • • • • • • • • • Certification Type PCX, PCX/EN Gas: Zones 1 and 2 — Conforming to ATEX 94/9/CE: CE 0081 II 2 G — ATEX/IEC Protection: Ex de IIC — T6 for Ta ≤ +104 °C/+40 °C and T5 for Ta ≤ +131 ºF/+55 °C — Ambient Temperature: -40 °F/-40 °C ≤ Ta ≤ +131 ºF/+55 °C Dust: Zones 21 and 22 — Conforming to ATEX 94/9/CE: CE 0081 II 2 D — ATEX/IEC Protection: Ex tD A21 — Surface Temperature: T154 °F/68 °C — Ambient Temperature: -40 °F/-40 °C ≤ Ta ≤ +131 ºF/+55 °C CE Declaration of Conformity: 50228, 5C214 ATEX Certificate: LCIE 02 ATEX 6068, LCIE 02 ATEX 0001U IECEx Certificate: IECEx LCI 04.0014, IECEx LCI 04.0012 Other Certifications: GOST Ingress Protection (solid and liquid): IP66 Impact Resistance (shock): IK10 (Polyester) and IK09 (Polyamide) • Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0, 61241-1 • Product Standards: EN/IEC 60309-1, 60309-2 • Other Standards: EN/IEC 60529 (IP), 62262 (IK) Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Plugs and Receptacles: Hazardous Location • Plug and socket system is designed with a safe disconnect mechanism to insure maximum hazardous location protection: — The contact separation is in a flameproof chamber — The automatic electrical disconnection of each phase is contained in a second flameproof chamber • Short circuit protection is 20 kA, while normal reference is 10 kA. • Different voltages are color coded for easy identification. • The receptacles are keyed to accept only ATX plugs (other plugs can not be inserted). • ATX plugs can be used in non-hazardous IEC 309 sockets. • Operating temperature of -40 ºF/-40 ºC to +131 ºF/+55 ºC 4 kW – 220 V AC 3 4.3 kW – 240 V 7.5 kW – 380 V 8.2 kW – 415 V ICC 20 kA 891 PRE Series 16 Amp Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IECEx IP66 - IK09/10 Wall Mounting Socket Plugs and Receptacles • Three M20 threaded entries (one on the top and two on the bottom). • Supplied with one M20 cable gland (Ø 0.26 to Ø 0.57" / Ø 6.5 to Ø 14.5 mm) and two M20 blanking plugs. • Terminal capacity 0.003 x 0.006 in / 2 x 4 mm . Can be through-wired. • Fitted with three linked earth terminals. Plugs and Receptacles: Hazardous Location 2 Plug Mobile Socket • One PG16 integrated cable gland (Ø 0.26 to Ø 0.57" / Ø 6.5 to Ø 14.5 mm). • Terminal capacity 0.004 in2 / 2.5 mm . • One PG16 integrated cable gland (Ø 0.26 to Ø 0.57" / Ø 6.5 to Ø 14.5 mm). • Terminal capacity 0.003 x 0.006 in / 2 x 4 mm . 2 2 Flush Socket • Terminal capacity 0.003 x 0.006 in / 2 x 4 mm . 2 2 2 2 Catalog Numbering Guide PRE 2 Series: PRE - PRE Series Zone 1, 2, 21 and 22 ATEX / IEC 16 R P Amps: 16 - 16A Pin Configuration: 2 - 2P 3 - 2P+E 4 - 3P+E 5 - 3P+N+E 6 - 3P Equipment: P - Plug R - Receptacle (Wall Mounting) M - Mobile Socket F - Flush Socket Voltage: P - 20 - 25 Vac 50/60 Hz W1 - 20 - 50 Vdc W - 40 - 50 Vac 50/60 Hz Y - 100 - 130 Vac 50/60 Hz B - 200 - 250 Vac 50/60 Hz R - 380 - 415 Vac 50/60 Hz N - 480 - 500 Vac 50/60 Hz G - 50 - 500 Vac 300 to 500 Hz ELV: Extra Low Voltage Purple White White 20/25 Vac 20/50 Vdc 40/50 Vac LV: Low Voltage Yellow 100/130 Vac 892 Blue 200/250 Vac Red 380/415 Vac Black Green 480/500 Vac 50/500 Vac (300 to 500 Hz) Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 PRE Series 16 Amp Extra Low Voltage and Low Voltage Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IECEx IP66 - IK09/10 Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number 1.3/0.6 231.89/3.8 PRE216RP 0.4/0.2 361.6/0.6 PRE216PP 0.9/0.4 79.33/1.3 PRE216MP 0.4/0.2 79.33/1.3 PRE216FP 1.3/0.6 231.89/3.8 PRE316RP Extra Low Voltage: ELV 20/25 Vac 50/60 Hz — Purple Wall Socket Plug Mobile Socket polarization tab 2P Flush Socket Wall Socket 10h 36.61/0.6 PRE316PP 79.33/1.3 PRE316MP 0.4/0.2 79.33/1.3 PRE316FP Wall Socket 1.3/0.6 231.89/3.8 PRE616RP Plug 0.4/0.2 36.61/0.6 PRE616PP 10h 2P+E Flush Socket polarization tab 0.9/0.4 79.33/1.3 PRE616MP 0.4/0.2 79.33/1.3 PRE616FP Wall Socket 1.3/0.6 231.89/3.8 PRE216RW1 Plug 0.4/0.2 36.61/0.6 PRE216PW1 Mobile Socket 3P Flush Socket Plugs and Receptacles 0.4/0.2 0.9/0.4 Plug Mobile Socket auxiliary tab 10h polarization tab 0.9/0.4 79.33/1.3 PRE216MW1 0.4/0.2 79.33/1.3 PRE216FW1 Wall Socket 1.3/0.6 231.89/3.8 PRE216RW Plug 0.4/0.2 36.61/0.6 PRE216PW Mobile Socket Flush Socket 2P Plugs and Receptacles: Hazardous Location 20/50 Vdc — White 40/50 Vac 50/60 Hz — White Mobile Socket 2P Flush Socket Wall Socket polarization tab auxiliary pin 12h Plug Mobile Socket 3P Flush Socket polarization tab 0.9/0.4 79.33/1.3 PRE216MW 0.4/0.2 79.33/1.3 PRE216FW 1.3/0.6 231.89/3.8 PRE616RW 0.4/0.2 36.61/0.6 PRE616PW 0.9/0.4 79.33/1.3 PRE616MW 0.4/0.2 79.33/1.3 PRE616FW 1.3/0.6 231.89/3.8 PRE316RY 0.4/0.2 36.61/0.6 PRE316PY 0.9/0.4 79.33/1.3 PRE316MY 0.4/0.2 79.33/1.3 PRE316FY 1.3/0.6 231.89/3.8 PRE316RB 0.4/0.2 36.61/0.6 PRE316PB 0.9/0.4 79.33/1.3 PRE316MB 0.4/0.2 79.33/1.3 PRE316FB Low Voltage: LV 100/130 Vac 50/60 Hz — Yellow Wall Socket 4h Plug Mobile Socket L/+ Flush Socket 2P+E 200/250 Vac 50/60 Hz — Blue Wall Socket Plug L/+ 6h Mobile Socket Flush Socket 2P+E Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 893 PRE Series 16 Amp Low Voltage Plugs and Sockets and Accessories Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IECEx IP66 - IK09/10 Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number 3.3/1.5 286.81/4.7 PRE416RB 1.3/0.6 361.6/0.6 PRE416PB 1.3/0.6 244.09/4.0 PRE416MB 0.4/0.2 79.33/1.3 PRE416FB L2 3.5/1.6 286.81/4.7 PRE516RB 0.7/0.3 79.33/1.3 PRE516PB L3 3P+N+E (1) 1.3/0.6 244.09/4.0 PRE516MB 0.4/0.2 79.33/1.3 PRE516FB 3.3/1.5 286.81/4.7 PRE416RR 0.4/0.2 361.6/0.6 PRE416PR 1.3/0.6 244.09/4.0 PRE416MR 0.7/0.3 79.33/1.3 PRE416FR 3.5/1.6 286.81/4.7 PRE516RR 0.7/0.3 79.33/1.3 PRE516PR 1.3/0.6 244.09/4.0 PRE516MR 0.7/0.3 79.33/1.3 PRE516FR Wall Socket 3.3/1.5 286.81/4.7 PRE416RN Plug 0.4/0.2 361.6/0.6 PRE416PN 1.3/0.6 244.09/4.0 PRE416MN 0.7/0.3 79.33/1.3 PRE416FN 3.5/1.6 286.81/4.7 PRE516RG 0.4/0.2 361.6/0.6 PRE516PG 1.3/0.6 244.09/4.0 PRE516MG 0.7/0.3 79.33/1.3 PRE516FG Low Voltage: LV 200/250 Vac 50/60 Hz — Blue Wall Socket L1 Plug 9h Mobile Socket L3 3P+E Flush Socket Wall Socket L1 Plugs and Receptacles Plug key way 9h N Mobile Socket Flush Socket (1) 120/208 V - 144/250 Vac 50/60 Hz 380/415 Vac 50/60 Hz — Red Wall Socket L2 Plug L1 6h L3 Mobile Socket Plugs and Receptacles: Hazardous Location L2 3P+E Flush Socket Wall Socket L2 L1 Plug 6h N Mobile Socket L3 3P+N+E (2) Flush Socket (2) 200/346 V - 240/415 Vac 50/60 Hz 480/500 Vac 50/60 Hz — Black 7h Mobile Socket 3P+E Flush Socket 50/500 Vac 300/500 Hz — Green Wall Socket Plug Mobile Socket Flush Socket L3 L2 2h N L1 3P+N+E Accessories Description 894 Catalog Number M5 earth stud with black neoprene sealing washer and green/yellow earth conductor, length 11.8"/300 mm PREESTM20 M20 earth continuity adaptor with black neoprene sealing washer and green/yellow earth conductor, length 11.8"/300 mm PREECAM20 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 PRE Series 16 Amp Plug and Socket Dimensions Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IECEx IP66 - IK09/10 Dimensions 16A — 2P — 2P+E — 3P Versions Wall Mounting Sockets Plugs 4.72”/ 120.0 mm 0.22”/ 5.5 mm 7.95”/202.0 mm 4.92”/ 125.0 mm 0.22”/ 5.5 mm 5.24”/ 133.0 mm 2.56”/ 65.0 mm Mobile Sockets Flush Sockets 2.13”/ 54.0 mm 1.54”/ 39.0 mm Dia. 1.81”/ 46.0 mm 1.65”/ 42.0 mm 1.65”/ 42.0 mm 1.54”/ 39.0 mm Dia. 0.17”/ 4.2 mm Dia. 0.17”/ 4.2 mm Dia. 6.30”/160.0 mm 3.15”/ 80.0 mm 0.12”/ 3.0 mm 3.00”/ maximum 76.0 mm 8.27”/210 mm 1.81”/ 46.0 mm 2.13”/ 54 mm 3.15”/ 80.0 mm 5.12”/ 130.0 mm Plugs and Receptacles: Hazardous Location Can be mounted on panel - 0.12"/3.0 mm thickness maximum 6.30”/ 160.0 mm 1.95”/ 49.5 mm 2.28”/ 58.0 mm 5.98”/152.0 mm Plugs and Receptacles 10.71”/272.0 mm 3.25”/ 82.5 mm 2.48”/ 63.0 mm 3.00”/ 2.20”/ 76.0 mm 56.0 mm 16A — 3P+E — 3P+N+E Versions Wall Mounting Sockets 3.82”/ 97.0 mm Plugs 5.71”/ 145.0 mm 5.51”/ 140.0 mm B A C 12.20”/310.0 mm 0.24”/ 6.0 mm Dia. Dimensions in Inches/Millimeters A B C 3P+E 2.60/66.0 6.06/154.0 2.19/55.5 3P+N+E 2.87/73.0 6.54/166.0 2.44/62.0 Mobile Sockets Flush Sockets 5.91”/ 150.0 mm 2.68”/ 68.0 mm 2.20”/ 56.0 mm 3.54”/ 90.0 mm 6.30”/ 160.0 mm 3.00”/ 76.0 mm 0.12”/ 3.0 mm maximum 0.17”/ 4.2 mm Dia. 1.95”/ 49.5 mm Dia. 9.06”/230.0 mm Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 2.36”/ 60.0 mm Can be mounted on panel - 0.12"/3.0 mm thickness maximum 2.20”/ 56.0 mm 0.17”/ 4.2 mm Dia. 1.95”/ 49.5 mm Dia. 2.68”/ 68.0 mm 6.30”/160.0 mm 3.54”/ 90.0 mm Fix. 4.13”/ 105.0 mm 9.45”/240.0 mm Fix. 3.15”/ 80.0 mm 3.00”/ 2.20”/ 76.0 mm 56.0 mm 895 PRE Series 32 Amp Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IECEx IP66 - IK10 Plugs and Receptacles: Hazardous Location Plugs and Receptacles Applications • Plugs and sockets are used with portable or stationery electrical equipment such as: — Lighting systems — Conveyors — Heaters — Motor generators — Air conditioning equipment — Compressors — Pumps • For use in corrosive atmospheres and installations in Zone 1 and 2 and 21 and 22 of the oil and gas industry, such as: — Refineries — Chemical and petrochemical plants — Pipelines — Loading docks — Onshore and offshore drilling platforms LV: Low Voltage Plug Wall Mounting Socket Mobile Socket Flush Socket Features • Plug and socket system is designed with a safe disconnect mechanism to insure maximum hazardous location protection: — The contact separation is in a flameproof chamber — The automatic electrical disconnection of each phase is contained in a second flameproof chamber • Short circuit protection is 20 kA, while normal reference is 10 kA. • Different voltages are color coded for easy identification. • The sockets are keyed to accept only ATX plugs (other plugs can not be inserted). • ATX plugs can be used in non-hazardous sockets. Standard Materials • Wall Socket: high impact resistance fiberglass reinforced polyester • Plug, mobile socket and flush socket: polyamide Certifications and Compliances • Certification Type PCX, PCX/EN • Gas: Zones 1 and 2 — Conforming to ATEX 94/9/CE: CE 0081 II 2 G — ATEX/IEC Protection: Ex de IIC — T-Rating: T6 for Ta ≤ +104 °F/+40 °C and T5 for Ta ≤ +131 ºF/+55 °C — Ambient Temperature: -40 °F/-40 °C≤ Ta ≤ +131 ºF/+55 °C — Impact Resistance (shock): IK10 (Polyester) and IK09 (Polyamide) • Dust: Zones 21 and 22 — Conforming to ATEX 94/9/CE: CE 0081 II 2 D — ATEX/IEC Protection: Ex tD A21 — Surface Temperature: T154 °F/T68 °C — Ambient Temperature: -40 °F/-40 °C ≤ Ta ≤ +131 ºF/+55 °C — Impact Resistance (shock): IK10 • CE Declaration of Conformity: 50228, 5C214 • ATEX Certificate: LCIE 02 ATEX 6068, LCIE 02 ATEX 0001U • IECEx Certificate: IECEx LCI 04.0014, IECEx LCI 04.0012 • Other Certifications: GOST • Ingress Protection (solid and liquid): IP66 • Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0, 61241-1 • Product Standards: EN/IEC 60309-1, 60309-2 • Other Standards: EN/IEC 60529 (IP), 62262 (IK) Technical Data Breaking Capacity AC 1 11 kW – 220 V AC 22 12 kW – 240 V 19 kW – 380 V 20.7 kW – 415 V ICC 896 32 A – 500 V 20 kA Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 PRE Series 32 Amp Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IECEx IP66 - IK10 2 Mobile Socket • One PG21 integrated cable gland. (Ø 0.31 to Ø 0.73" / Ø 8 to Ø 18.5 mm) for 3P+N+E versions. • Terminal capacity 0.009 in ./ 6 mm . 2 2 2 Flush Socket • One PG21 integrated cable gland. (Ø 0.31 to Ø 0.73" / Ø 8 to Ø 18.5 mm) for 2P+E and 3P+E versions. • One PG29 integrated cable gland. (Ø 0.70 to Ø 0.98" / Ø 18 to Ø 25 mm) for 3P+N+E versions. • Terminal capacity 0.003 x 0.009 in . / 2 x 6 mm . 2 • Terminal capacity 0.003 x 0.009 in . /2 x 6 mm . 2 2 Plugs and Receptacles: Hazardous Location • Three M25 threaded entries (one on the top and two on the bottom). • Supplied with one M25 cable gland (Ø 0.31 to Ø 0.73" / Ø 8 to Ø 18.5 mm) and two M25 blanking plugs. • Terminal capacity 0.003 x 0.009 in . / 2 x 6 mm . • Fitted with three linked earth terminals. Plug Plugs and Receptacles Wall Mounting Socket 2 Catalog Numbering Guide PRE 3 32 Series: PRE - PRE Series Zone 1, 2, 21 and 22 ATEX / IEC R Amps: 32 - 32A Pin Configuration: 3 - 2P+E 4 - 3P+E 5 - 3P+N+E Equipment: P - Plug R - Receptacle (Wall Mounting) M - Mobile Socket F - Flush Socket P Voltage: Y - 100 - 130 Vac 50/60 Hz B - 200 - 250 Vac 50/60 Hz R - 380 - 415 Vac 50/60 Hz N - 480 - 500 Vac 50/60 Hz LV: Low Voltage Yellow Blue Red Black 100/130 Vac 200/250 Vac 380/415 Vac 480/500 Vac Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 897 PRE Series 32 Amp Low Voltage Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IECEx IP66 - IK10 Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number 4.19/1.9 427.17/7.0 PRE332RY 1.10/0.5 244.09/4.0 PRE332PY 1.76/0.8 195.28/3.2 PRE332MY 1.32/0.6 164.76/2.7 PRE332FY 4.19/1.9 427.17/7.0 PRE332RB 1.10/0.5 244.09/4.0 PRE332PB 1.76/0.8 195.28/3.2 PRE332MB 1.32/0.6 164.76/2.7 PRE332FB 4.19/1.9 427.17/7.0 PRE432RB 1.10/0.5 244.09/4.0 PRE432PB 1.76/0.8 195.28/3.2 PRE432MB 1.32/0.6 164.76/2.7 PRE432FB 4.19/1.9 427.17/7.0 PRE532RB 1.10/0.5 244.09/4.0 PRE532PB 2.20/1.0 244.09/4.0 PRE532MB 1.32/0.6 164.76/2.7 PRE532FB 4.41/2.0 427.17/7.0 PRE432RR 0.88/0.4 244.09/4.0 PRE432PR 1.76/0.8 195.28/3.2 PRE432MR 1.32/0.6 164.76/2.7 PRE432FR 4.41/2.0 427.17/7.0 PRE532RR 1.10/0.5 244.09/4.0 PRE532PR 100/130 Vac 50/60 Hz — Yellow Wall Socket Plug 4h L/+ Mobile Socket 2P+E Flush Socket 200/250 Vac 50/60 Hz — Blue Plugs and Receptacles Wall Socket L/+ Plug 6h Mobile Socket 2P+E Flush Socket Wall Socket L1 Plugs and Receptacles: Hazardous Location Plug 9h Mobile Socket L3 Flush Socket 3P+E L1 Wall Socket L2 key way L2 9h Plug Mobile Socket L3 3P+N+E (1) Flush Socket (1) 120/208 V - 144/250 Vac 50/60 Hz N 380/415 Vac 50/60 Hz — Red Wall Socket L2 Plug L1 6h Mobile Socket 3P+E Flush Socket L2 L1 Wall Socket Plug N L3 6h L3 Mobile Socket 3P+N+E (2) 2.20/1.0 244.09/4.0 PRE532MR Flush Socket (2) 200/346 V - 240/415 Vac 50/60 Hz 1.32/0.6 164.76/2.7 PRE532FR 4.41/2.0 427.17/7.0 PRE432RN 0.88/0.4 244.09/4.0 PRE432PN 2.20/1.0 244.09/4.0 PRE432MN 1.32/0.6 164.76/2.7 PRE432FN 480/500 Vac 50/60 Hz — Black Wall Socket Plug Mobile Socket Flush Socket 898 7h 3P+E Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 PRE Series 32 Amp Low Voltage Plug and Socket Accessories and Dimensions Increased Safety Accessories Description Catalog Number M5 earth stud with black neoprene sealing washer and green/yellow earth conductor, length 11.8"/300 mm PREESTM25 M20 earth continuity adaptor with black neoprene sealing washer and green/yellow earth conductor, length 11.8"/300 mm PREECAM25 Plugs and Receptacles Dimensions 32A — 2P+E — 3P+E — 3P+N+E Versions Plugs Plugs and Receptacles: Hazardous Location Wall Mounting Sockets 3.82”/ 97.0 mm Fix. 3.15”/ 80.0 mm B Fix. 4.13”/ 105.0 mm Fix. 4.13”/ 105.0 mm C A D B 0.24”/ 6.0 mm Dia. A C Dimensions in Inches/Millimeters A B C Dimensions in Inches/Millimeters D A B C 2P+E 5.51/140.0 10.83/275.0 6.10/155.0 14.67/370.0 2P+T 3.15/80.0 6.69/170.0 2.64/67.0 3P+E 5.51/140.0 10.83/275.0 6.10/155.0 14.67/370.0 3P+T 3.15/80.0 6.69/170.0 2.64/67.0 3P+N+E 5.51/140.0 10.83/275.0 6.50/165.0 14.76/375.0 3P+N+T 3.15/80.0 7.68/195.0 2.91/74.0 Mobile Sockets Flush Sockets Can be mounted on panel - 0.12"/3.0 mm thickness maximum 4.33”/ 110.0 mm 2.20”/ 56.0 mm Dia. 0.17”/ 4.2 mm Dia. 10.24”/260.0 mm Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 2.91”/ 74.0 mm 2.20”/ 56.0 mm 2.36”/ 60.0 mm 2.20”/ 56.0 mm 0.17”/ 4.2 mm Dia. 2.20”/ 56.0 mm Dia. 8.27”/210.0 mm 4.06”/ 103.0 mm 0.12”/ 3.0 mm maximum 2.91”/ 74.0 mm 2.36”/ 60.0 mm 5.91”/ 150.0 mm 4.06”/ 103.0 mm 8.27”/ 210.0 mm 2.36”/ 60.0 mm 4.33”/ 110.0 mm 899 PRE Series 63 Amp Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IEC IP66 – IK10 Plugs and Receptacles: Hazardous Location Plugs and Receptacles Applications • Plugs and sockets are used with stationary or portable electrically operated devices such as: — Welding devices — Lighting systems — Conveyors — Heaters — Motor generator sets — Air conditionings — Compressors — Pumps • For use in corrosive atmospheres and installations in Zones 1, and 2 and 21 and 22 of oil and gas industry, such as — Refineries — Chemical and petrochemical plants — Pipelines — Onshore and offshore drilling platforms Plug Wall Mounting Socket Features • Positive polarization: only ATX plugs of same style, number of poles and ampere rating may be used with these sockets. • Interlocked 3-pole or 4-pole Ex de disconnecting on-load switch, with auxiliary early break contact (capacity 0.004 in2/ 2.5 mm2 max). • Plug is mechanically locked in socket when switch is ON. • Switch operating handle can be padlocked in OFF position (max 4 padlocks ). • Plug cannot be inserted or removed unless switch is in OFF position. Standard Materials • Socket: high impact resistance fiberglass reinforced polyester. • Flap cover and plug: polyamide Certifications and Compliances • Certification Type PC63X • Gas: Zones 1 and 2 — Conforming to ATEX 94/9/CE: CE 0081 II 2 G — ATEX/IEC Protection: Ex de IIC — T-Rating: T6 for Ta ≤ +104 ºF/+40°C and 5 for +40°C ≤ Ta ≤ +131 ºF/+55 °C • Dust: Zones 21 and 22 — Conforming to ATEX 94/9/CE: CE 0081 II 2 D — ATEX/IEC Protection: Ex tD A21 — Surface Temperature: T194 ºF/T90 °C • Service Temperature: -22 °F/-30 °C to +131 ºF/+55 °C • CE Declaration of Conformity: 50208 • ATEX Certificate: LCIE 02 ATEX 6004 • IEC Certificate: LCIE Ex 99.004 • Other Certifications: GOST • Ingress Protection (solid and liquid): IP66 • Impact Resistance (shock): IK10 • Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0, 61241-1 • Product Standards: EN/IEC 60309-1, 60309-2 • Other Standards: EN/IEC 60529 (IP), 62262 (IK) Wall Mounting Socket Through-Wired 63 Amps Main Contacts Rated Insulation Voltage Rated Operating Voltage Rated Operating Current Rated Surge Voltage Switching Capacity AC 21 A / AC 22 A AC 23 A AC 3 DC 21 DC 22 DC 23 Auxiliary Contacts Rated Insulation Voltage Rated Operating Voltage Rated Operating Current Switching Capacity: AC 15 690 Vac 690 Vac 63 Amp 6 KV 63 Amp 15 kW 22 kW 30 kW 18.5 kW 11 kW 18.5 kW 22 kW 15 KW 400 Volt 400 Volt 10 Amp 6 Amp 4 Amp 230 Volt to 690 Volt 230 Volt 400 Volt 500 Volt 690 Volt 230 Volt 400 Volt 500 Volt 690 Volt – – – 230 Volt 400 Volt Others Termination (flexible/solid) 900 0.002 in2/ 35 mm2 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 PRE Series 63 Amp Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IEC IP66 – IK10 • Standard versions: — Supplied with one M50 cable gland for unarmored cable Ø 1.10 to Ø 1.65" / Ø 28 to Ø 42 mm, and one M25 blanking plug. — Terminal capacity 0.002 x 0.054 in2 / 1 x 35 mm2. Plug • Through-wired versions: — Supplied with two M50 cable glands for unarmored cable Ø 1.10 to Ø 1.65" / Ø 28 to Ø 42 mm, and one M25 blanking plug. — Terminal capacity 0.003 x 0.054 in2 / 2 x 35 mm2. • One integrated cable entry for unarmored flexible cable Ø 0.69 to Ø 1.14" / Ø 17.5 to Ø 29 mm for 3P + E versions. Ø 0.69 to Ø 1.26" / Ø 17.5 to Ø 32 mm for 3P + N + E versions. • Terminals capacity 0.025 in2 / 16 mm2. PRE 4 63 Series: PRE - PRE Series Zone 1, 2, 21 and 22 ATEX / IEC Certified R A Voltage: B - 200 - 250 Vac 50/60 Hz R - 380 - 415 Vac 50/60 Hz N - 480 - 500 Vac 50/60 Hz R1 - 440 - 460 Vac 60 Hz N1 - 600 - 690 Vac 50/60 Hz Amps: 63 - 63A Pin Configuration: 4 - 3P+E 5 - 3P+N+E B Equipment: P - Plug R - Receptacle (Wall Mounting) 3 S Cable Entry Size: * 3 - M32 4 - M40 5 - M50 6 - M63 Cable Type: A - Armored U - Unarmored Options: S - 316L Stainless Steel T - Through-wired LV: Low Voltage Blue Red Black Red 1 Black 1 200/250 Vac 380/415 Vac 480/500 Vac 440/460 Vac 600/690 Vac * With one M5 plugged entry. Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 901 Plugs and Receptacles: Hazardous Location Catalog Numbering Guide Plugs and Receptacles Wall Mounting Socket PRE Series 63 Amp Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IEC IP66 – IK10 Standard Versions Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) 17.64/8.0 1586.62/26.0 2.20/1.0 427.17/7.0 17.64/8.0 1586.62/26.0 2.20/1.0 427.17/7.0 17.64/8.0 1586.62/26.0 2.20/1.0 427.17/7.0 17.64/8.0 1586.62/26.0 2.20/1.0 427.17/7.0 17.64/8.0 1586.62/26.0 2.20/1.0 427.17/7.0 17.64/8.0 1586.62/26.0 2.20/1.0 427.17/7.0 17.64/8.0 1586.62/26.0 2.20/1.0 427.17/7.0 17.64/8.0 1586.62/26.0 2.20/1.0 427.17/7.0 17.64/8.0 1586.62/26.0 2.20/1.0 427.17/7.0 Catalog Number 200/250 Vac 50/60 Hz — Blue Wall Socket Plug 3P+E PRE463RBU5 PRE463PB 380/415 Vac 50/60 Hz — Red Plugs and Receptacles Wall Socket Plug Wall Socket Plug Plugs and Receptacles: Hazardous Location 3P+E 3P+N+E (1) (1) 200/346 V – 240/415 Vac 50/60 Hz PRE463RRU5 PRE463PR PRE563RRU5 PRE563PR 440/460 Vac 60 Hz — Red Wall Socket Plug PRE463RR1U5 PRE463PR1 3P+E Wall Socket Plug 3P+N+E (2) PRE563RR1U5 PRE563PR1 (2) 250/440 V – 265/460 Vac 60 Hz 480/500 Vac 50/60 Hz — Black Wall Socket Plug PRE463RNU5 PRE463PN 3P+E Wall Socket Plug 3P+N+E (3) PRE563RNU5 PRE563PN (3) 277/480 V – 288/500 Vac 50/60 Hz 600/690 Vac 50/60 Hz — Black Wall Socket Plug PRE463RN1U5 PRE463PN1 3P+E Wall Socket Plug 3P+N+E (4) PRE563RN1U5 PRE563PN1 (4) 347/600 V – 400/690 Vac 50/60 Hz 902 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 PRE Series 63 Amp Plugs and Sockets Increased Safety Zone 1 and 2 - 21 and 22 II 2 GD ATEX / IEC IP66 – IK10 Through-wired Versions Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number 35.27/16.0 6712.61/110.0 PRE463RRU5T 35.27/16.0 6712.61/110.0 PRE563RRU5T 380/415 Vac 50/60 Hz — Red Wall Socket 3P+E 3P+N+E (1) (1) 200/346 V – 240/415 Vac 50/60 Hz Plugs and Receptacles Wall Socket Dimensions Standard Version Plugs and Receptacles: Hazardous Location 14.96”/380 mm 16.54”/420.0 mm with cable gland 12.60”/320.0 mm 0.26”/ 6.5 mm 8.46”/ 215.0 mm 7.36”/ 187.0 mm 10.04”/255.0 mm 7.42”/188.5 mm 4.67”/ 4.02”/ 133.5 mm 102.0 mm 9.25”/ 235.0 mm Through-Wired Version 0.28”/7.0 mm (4) Mtg Holes 9.25”/235.0 mm 5.79”/147.0 mm 2 Cable Entries M8 Fix. 5.75”/146.0 mm Fix. 7.36”/187.0 mm M25 Blanking Plug Fitted 16.73”/425.0 mm 8.46”/215.0 mm Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 14.96”/380.0 mm 0.26”/6.5 mm (4) Mtg Holes Fix. 12.60”/320.0 mm 7.87”/200.0 mm 903 PRE Series 125 Amp Plugs and Sockets Increased Safety Zone 1 and 2 – 21 and 22 II 2 GD ATEX / IEC IP66 – IK10 Plugs and Receptacles: Hazardous Location Plugs and Receptacles Applications • Plugs and sockets are used with stationary or portable electrically operated devices such as: — Welding devices — Lighting systems — Conveyors — Heaters — Motor generator sets — Air conditionings — Compressors — Pumps • For use in corrosive atmospheres and installations in Zones 1, and 2 and 21 and 22 of oil and gas industry, such as — Refineries — Chemical and petrochemical plants — Pipelines — Onshore and offshore drilling platforms Features • Positive polarization: only ATX plugs of same style, number of poles and ampere rating may be used with these sockets. • Interlocked 3-pole or 4-pole Ex de disconnecting on-load switch, with auxiliary early break contact (capacity 0.004 in2/ 2.5 mm2 max). • Plug is mechanically locked in socket when switch is ON. • Switch operating handle can be padlocked in OFF position (max 4 padlocks). • Plug cannot be inserted or removed unless switch is in OFF position. Standard Materials • Socket: 316L stainless steel • Flap cover and plug: polyamide Plug Wall Mounting Socket 160 Amps Main Contacts Rated Insulation Voltage Rated Operating Voltage Rated Operating Current Rated Surge Voltage Switching Capacity AC 21 A / AC 22 A 690 Vac 690 Vac 125 Amp 8 KV 125 Amp 400 Volt to 690 Volt 80 kW 110 kW 55 kW 400 Volt 500 Volt 690 Volt 90 kW 70 kW 400 Volt 500 Volt 125 Amp 125 Amp 125 Amp 100 Amp 125 Amp 63 Amp 220 Volt * 440 Volt * 220 Volt * 440 Volt * 220 Volt * 440 Volt * Auxiliary Contacts Rated Insulation Voltage Rated Operating Voltage Rated Operating Current Switching Capacity: AC 15 Others 230 Volt 230 Volt 10 Amp 6 Amp 230 Volt Termination (flexible/solid) 0.007 in2/ 120 mm2 Certifications and Compliances • • • • • • • • • • • • • Certification Type PC125X Gas: Zones 1 and 2 — Conforming to ATEX 94/9/CE: CE 0081 II 2 G — ATEX/IEC Protection: Ex de IIC — T-Rating: T6 for Ta ≤ +104 °F/+40 °C and 5 for ≤ Ta ≤ +131 °F/55 °C Dust: Zones 21 and 22 — Conforming to ATEX 94/9/CE: CE 0081 II 2 D — ATEX/IEC Protection: Ex tD A21 — Surface Temperature: T194 °F/T90 °C Service Temperature: -22 °F/-30 °C to +131 °F/+55 °C CE Declaration of Conformity: 50218 ATEX Certificate: LCIE 99 ATEX 6031 IEC Certificate: LCIE Ex 99.017 Other Cetifications: GOST Ingress Protection (solid and liquid): IP66 Impact Resistance (shock): IK10 Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0, 61241-1 Product Standards: EN/IEC 60309-1, 60309-2 Other Standards: EN/IEC 60529 (IP), 62262 (IK) AC 23 A AC 3 DC 21 DC 22 DC 23 * 2 contacts connected in series per pole. 904 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 PRE Series 125 Amp Plugs and Sockets Increased Safety Zone 1 and 2 – 21 and 22 II 2 GD ATEX / IEC IP66 – IK10 Plugs and Receptacles Wall Mounting Socket Plug • One integrated cable entry for unarmored flexible cable Ø 1.18 to Ø 1.89" /Ø 30 to Ø 48 mm. • Terminals capacity 0.078in2/50 mm2. • One M63 cable gland for unarmored cable Ø 1.42 to Ø 1.73" / Ø 36 to Ø 44 mm, and one M25 blanking plug. • Terminal capacity 0.186in2/120 mm2. PRE 4 Series: PRE - PRE Series Zone 1, 2, 21 and 22 ATEX / IEC Certified Pin Configuration: 4 - 3P+E 5 - 3P+N+E 12 R Amps: 12 - 125A R A Voltage: R - 380 - 415 Vac 50/60 Hz N - 480 - 500 Vac 50/60 Hz R1 - 440 - 460 Vac 60 Hz N1 - 600 - 690 Vac 50/60 Hz Equipment: P - Plug R - Receptacle (Wall Mounting) Cable Type: A - Armored U - Unarmored 3 T Cable Entry Size: * 3 - M32 4 - M40 5 - M50 6 - M63 Options: T - Through-wired LV: Low Voltage Red Black Red 1 Black 1 380/415 Vac 480/500 Vac 440/460 Vac 600/690 Vac * With one M25 plugged entry Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 905 Plugs and Receptacles: Hazardous Location Catalog Numbering Guide PRE Series 125 Amp Plugs and Sockets Increased Safety Zone 1 and 2 – 21 and 22 II 2 GD ATEX / IEC IP66 – IK10 Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number 0.63/16.0 4271.66/70.0 PRE412RRU6 0.04/1.1 793.31/13.0 PRE412PR 0.63/16.0 4271.66/70.0 PRE512RRU6 0.04/1.1 793.31/13.0 PRE512PR 0.63/16.0 4271.66/70.0 PRE412RR1U6 0.04/1.1 793.31/13.0 PRE412PR1 0.63/16.0 4271.66/70.0 PRE512RR1U6 0.04/1.1 793.31/13.0 PRE512PR1 0.63/16.0 4271.66/70.0 PRE412RNU6 0.04/1.1 793.31/13.0 PRE412PN 0.63/16.0 4271.66/70.0 PRE512RNU6 0.04/1.1 793.31/13.0 PRE512PN 0.63/16.0 4271.66/70.0 PRE412RN1U6 0.04/1.1 793.31/13.0 PRE412PN1 0.63/16.0 4271.66/70.0 PRE512RN1U6 0.04/1.1 793.31/13.0 PRE512PN1 380/415 Vac 50/60Hz — Red Wall Socket Plug 3P+E Wall Socket Plugs and Receptacles Plug 3P+N+E (1) (1) 200/346 V – 240/415 Vac 50/60 Hz 440/460 Vac 60 Hz — Red Wall Socket Plug Plugs and Receptacles: Hazardous Location 3P+E Wall Socket Plug 3P+N+E (2) (2) 250/440 V – 265/460 Vac 60 Hz 480/500 Vac 50/60 Hz— Black Wall Socket Plug 3P+E Wall Socket Plug 3P+N+E (3) (3) 277/480 V – 288/500 Vac 50/60 Hz 600/690 Vac 50/60 Hz — Black Wall Socket Plug 3P+E Wall Socket Plug 3P+N+E (4) (4) 347/600 V – 400/690 Vac 50/60 Hz 906 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 PRE Series 125 Amp Plug and Socket Dimensions Increased Safety Dimensions Front Side Plug 5.16”/ 131.0 mm Dia. 8.86”/225.0 mm 33.39”/848.0 mm Plugs and Receptacles 25.98”/660.0 mm 13.39”/340.0 mm 16.02”/ 407.0 mm 10.31”/ 262.0 mm Plugs and Receptacles: Hazardous Location Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 907 Plugs and Receptacles: Notes Plugs and Receptacles Notes 908 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Notes Plugs and Receptacles Plugs and Receptacles: Notes Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 909 Plugs and Receptacles: Notes Plugs and Receptacles Notes 910 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 Notes Plugs and Receptacles Plugs and Receptacles: Notes Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010 911 Plugs and Receptacles: Notes Plugs and Receptacles Notes 912 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © September 2010
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