Product Detail Manual

137876-Catalog 137876-Catalog 137876-Catalog Batch10 unilog cesco-content

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2014-10-17

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PLUGS AND RECEPTACLES
Appleton plugs and receptacles
are engineered for use in the most
hazardous and rugged locations.
They are watertight, explosion-proof
and resistant to corrosion and vibration.
When your access to power must
remain uninterrupted and safe, make
sure you install Appleton.
PLUGS &
PLUGS &
RECEPTACLES
RECEPTACLES
Plugs and Receptacles Plugs and RecePtacles
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
777
Plugs and Receptacles
Ordinary Location and Hazardous Location
Description Page
Ordinary Location
Powertite® Series Pin and Sleeve Plugs,
Connectors and Receptacles 779
• 30 Amp 784
• 60 Amp 786
• 100 and 150 Amp 788 Powertite® Series ASR
• 200 Amp 798
• 400 Amp 800
ASR Nonmetallic Interlocked Receptacle with
Enclosed Disconnect Switch 808
WSR and WSRD Interlocked Receptacle 811
IDSR Interlocked Switched Receptacles 815 V
AE Series Pin and Sleeve Plugs, Connectors and
Receptacles 817 WSR and IDSR VWSRD AE Series
Hazardous Location
U-Line® 20 Amp Plugs and Receptacles 824
• EFSR-GFI Ground Fault Circuit Interrupter 830
• U-Line® 20 Amp Portable Receptacle with
GFCI 831 U-Line®Portable Receptacle
with GFCI U-Line® — V
U-Line® 15 and 20 Amp Plugs and Receptacles 834 V
• ECSK-GFI Ground Fault Circuit Interrupter:
CSA Certified 838 V
U-Line® Contender® 20 Amp Plugs and
Receptacles 840
• GFS-1 Ground Fault Circuit Interrupter 844
U-Line® N1 Series 20 Amp Plugs and
Receptacles 846 U-Line® Contender®U-Line® N1
U-Line® 20 Amp ECH/ECHT Panel Mounting
Plugs and Receptacles 850
U-Line® ECCL Factory Sealed 20 Amp Cable
Connectors 851 V
U-Line® ECH/ECHT U-Line® ECCL/ECC
Plugs and Receptacles
Plugs and RecePtacles
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© September 2010
778
Plugs and Receptacles
Ordinary Location and Hazardous Location
Description Page
Hazardous Location
CPS 20 Amp Factory Sealed Pin and Sleeve
Receptacles 852
Contender® CPS Factory Sealed 20 Amp Pin and
Sleeve Receptacles 856
FSQX 30 Amp Receptacles with Interlocked
Switch and Cover 860 CPS Contender® CPS FSQX
CES and CESD Factory Sealed 30 and 60 Amp
Pin and Sleeve Receptacles 862
FSQC 30, 60 and 100 Amp Series Receptacles 865
JBR Series 30 and 60 Amp Switched
Receptacles 868
EBR/DBR 30, 60, 100 and 150 Amp Series
Receptacles 872
EBR Interlocked Circuit Breaker Plug and
Receptacle Portable Electrical Equipment 879 VCES/CESD FSQC JBR
MD2SR Interlocked Switched Receptacles 883
ID2SR Factory Sealed Interlocked Switched
Receptacles 886 V
ECC Factory Sealed 20 Amp Portable Cord
Connector 889
Portable Power Carts for Hazardous and
Non-Hazardous Locations 890
ATX PRE Series 16 Amp Plugs and Receptacles:
Increased Safety 891
ATX PRE Series 32 Amp Plugs and Receptacles:
Increased Safety 896 EBRH, EBR and DBR MD2SR ECC
ATX PRE Series 63 Amp Plugs and Receptacles:
Increased Safety 900
ATX PRE Series 125 Amp Plugs and
Receptacles: Increased Safety 904
Power Cart PRE Series
Applications
• Designed to supply power to portable or xed electrical
equipment such as motor generator units, welders, pumps,
compressors, cellular relay stations, and similar apparatus.
• Ideal for use on shipping docks, ports, and other “ship to shore”
applications.
• Suitable for use in locations where a weatherproof enclosure is
required.
• Rough usage construction.
Features
• Available in 30, 60, 100, 150, 200, and 400 Amp units.
• Available in two grounding styles: Style 1 (shell only) and Style 2
(shell and extra pole).
• Neoprene bushing compressed by cable collar prevents
entrance of water. Bushing is highly resistant to hydrocarbon
deterioration and is self-extinguishing.
• Locking screw and slot prevents plug cable collar from “backing
off.”
• Contacts exert constant pressure along entire contact surface
and provide electrical continuity.
• Suitable for use from -40 °F/-40 °C to 225 °F/107 °C.
• Insulating blocks provide greatest dielectric and mechanical
strength and lowest arc tracking.
• Positive polarization: only plugs and receptacles of same style,
number of poles and ampere rating can be used together.
• Circuit breaking: in 30, 60, 100, and 200 Amp units, any arcing
created as line and load terminals disengage is safely conned
deep within terminal cavities. Plugs may be withdrawn in an
emergency under full rated loads without separate disconnect
switches (400 Amp plug is for disconnecting use only; not for
current rupturing).
• 30, 60, 100, and 150 Amp Powertite® plugs also suitable for
classied locations when used with Appleton EBR, EBRH, JBR,
MD2SR, or DBR explosion-proof interlocking receptacles.
• Controlled length contacts ensure that ground makes rst and
breaks last for added safety.
Standard Materials
• Plug, receptacle, connector and mounting box housings:
copperfree (4/10 of 1% max.) aluminum
• Insulating blocks: glass lled polyester
Standard Finishes
• Aluminum plug, receptacle, connector and mounting box
housings: epoxy powder coat
• Insulating blocks and contacts: natural nish
Options
• See Illustrated Options
Certifications and Compliances
• UL Standard: UL 1682, UL 1686, UL 50E
• UL Listed: E145916, E145917
• CSA Standard: C22.2 No. 182.1
• CSA Certied: 065179
• NEMA 4X (30, 60, 100, 150, and 200 Amp)
• NEMA Conguration: FB11
Related Products
• For classied location plugs and receptacles, see Plugs and
Receptacles: Hazardous Location.
Classified by UL and Certified by CSA for use in specific combinations with Crouse-Hinds Arktite. Arktite is a registered trademark of Cooper Crouse-Hinds.
30 and 60 Amp 100 and 150 Amp
200 Amp 400 Amp
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
779
Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles
Illustrated Features
Grounding strap in Style 2 receptacle from
extra pole to receptacle housing.
Screw locks receptacle housing and interior into
an assembly and permits easy field conversion to
reverse service for 30, 60, 100, 150, and 200 Amp.
Grounding detent springs in Style 1 and Style 2. Arc snuffing chamber.
Receptacle interior retaining washers.
Raintight mounting box gasket.
Cable grip assembly.
Longer ground terminal in Style 2 receptacle
“makes first, breaks last.”
Screw locks plug housing and interior into an
assembly; also permits easy field conversion to
reverse service (30, 60, 100, and 150 Amp).
Plug with clamping ring has neoprene gasket. Ring
threads onto screw cap receptacle to provide NEMA
4X assembly when properly tightened. Available in
30, 60, 100, and 150 Amp units.
Floating-type plug terminal self-aligns to
receptacle contacts.
Grounding strap in Style 2 plug from
extra pole to plug housing.
Plugs and Receptacles
Plugs and RecePtacles: ORdinaRy lOcatiOn
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© September 2010
780
Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles
Illustrated Features
Grounding Styles
Style 1
(Shell Only)
Style 2
(Shell and Extra Pole)
Plug—Equipment grounding conductor is wired directly to
solderless lug which is connected to the plug housing with a
pressure connector. All terminals are “current carrying.”
Plug—Equipment grounding conductor is not only connected to the
solderless lug in the plug housing, but also to an extra grounding
pole. Grounding pole has copper alloy grounding jumper strap that
connects to plug housing.
Receptacle—Two detent spring clips engage the grounded plug
housing on plug insertion-grounded plug shell makes contact with
receptacle ground spring before line and load poles are engaged.
Grounding path is maintained until after current-carrying contacts
disengage. All terminals are “current carrying.”
Receptacle—Two detent spring clips engage grounded plug
housing on plug insertion. Jumper from extra grounding pole is
electrically connected to a screw on receptacle housing. Longer
grounding pole “makes first and breaks last.”
Pin and Sleeve Design †
30, 60, and 100 Amp Pressure Wire Terminals.
Solid Brass Contacts with Beryllium Copper Springs.
150 Amp Pressure Wire Terminals.
Solid Copper Contacts with Beryllium Copper Springs.
200 Amp Pressure Wire Terminals. Solid Copper Split-Type Contact.
400 Amp 0.84” Solder Well Wire Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings.
400 Amp 1.25” Solder Wire Well Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings.
† Pins and sleeves are not sold separately. Available on the Replacement Interiors pages.
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
781
Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles
Illustrated Features
Spring Door and Screw Cap
30, 60, 100, and 150 Amp spring door and screw cap receptacles
are threaded to accept clamping ring ACP plug. The ring threads
onto the receptacle to form a raintight assembly with plug in
use-and also to prevent plug fallout. When the plug is withdrawn,
the gasketed spring door cover closes tightly against receptacle
opening automatically, providing weatherproof protection. Spring
door has stainless steel spring and shaft.
Spring Door
Cover
Automatically
Closes
Plug Threaded
into Receptacle
Screw Cap Plug with
Clamping Ring
Spring Door Cover
30, 60, 100, and 150 Amp units may be located at any position in a
360° circle by adjusting a setscrew. Set screw also allows complete
removal of cover. Spring door available on 200 Amp units.
NOTE: Spring Door cover in open positions for illustration only.
ACP Plugs
Supplied with bushings to accommodate a wide variety of cable
diameters. 30 Amp plug clamp used in first position with smallest
inside diameter bushing provides positive grip on cables as small as
0.390 inches, such as those that are used in oil rig installations.
Reversible Cable Clamps
Permits wide cable range (just loosen screws and flip over).
Each position accommodates one of two bushings. Convenient in
installations having different cable sizes.
1st Position 2nd Position
Illustrated Options
Standard Service
Energized receptacle has
recessed male contacts to
reduce danger of accidental
touching. Plug has female
contacts that are energized only
upon insertion in receptacle.
Reverse Service (Generator
Application)
Useful where a “hot” plug feeds a
dead receptacle. Reverse service
is often used for generator
applications where the receptacle
houses a dead plug interior. Plug
houses an energized receptacle
interior, which has recessed
male contacts to reduce danger
of accidental touching. 30, 60,
100, 150, and 200 Amp units
can be easily converted to
reverse service in the field when
matching plug and receptacle
are ordered. 400 Amp unit is only
available as a factory assembled
item at extra cost. Add suffix -RS
to receptacle or connector.
Special Polarization
Prevents plug insertion in a receptacle or connector wired for
a different voltage. In installations where there are different line
voltages, the special polarization option is desirable. This allows
only plugs and receptacles wired for the same line voltage to be
mated together. The receptacle or connector interior is positioned
22-1/2°, relative to the polarization rivet, to the right (as specified) of
standard, and plug is polarized to correspond. Add suffix -P4 to the
standard or reverse service plug, receptacle or connector.
Plugs and Receptacles
Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
782
Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles
Range of Wire Sizes Accommodated in Powertite® Plug and Receptacle Terminals
140 ºF/60 ºC minimum wire ratings.
30, 60, 100, and 150 Amp 200 Amp 400 Amp
Amps
Wire Recess
Dia. (Inches)
Wire Range Wire Recess
Dia. (Inches)
Conductor
Size
Type
Conductor
Solder Recess
Dia. (Inches)
Conductor
Size
Type
ConductorBuilding Extra Flex.
30 .281 #10 – #6 #10 – #8
0.687
250 General Wire
0.84
500 MCM General Wire
60 .312 #6 – #2 #6 – #4 4/0 General Wire 400 MCM Flex. Cable
100 .391 #4 – #1 #4 – #2 4/0 Flex. Cable 400 MCM Extra Flex.
150 .525 #2 – 2/0 #2 – 2/0 3/0 Flex. Cable
1.25
1000 MCM General wire
3/0 Extra Flex. 900 MCM General Wire
2/0 Flex. Cable 800 MCM Extra Flex.
Powertite® Horsepower Ratings Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting/stopping.
Motor Horsepower Motor Horsepower
Phase Motor Amps 115 Vac 230 Vac 480 Vac 600 Vac Phase Motor Amps 115 Vac 230 Vac 480 Vac 600 Vac
For Emergency Disconnect Only
3-Phase
3W, 3P;
3W, 4P;
or
4W, 4P
30 3 7-1/2 15 20 1-Phase
2W, 2P
or
2W, 3P
30 2 3 10 10
60 7-1/2 15 30 30 60 3 10 20 20
100 10 20 40 40 100 7-1/2 15 30 30
150 Do Not Disconnect Under Load 200 15 30 40 40
200 20 40 50 50
Application Chart
Grounding
Style Wire/Pole
Single Phase Grounding
Style Wire/Pole
Three Phase
With Neutral Without Neutral With Neutral Without Neutral
Style 1
(Shell Only)
2W, 2P L1+N+G L1+L2+G
Style 1
(Shell Only)
2W, 2P
3W, 3P L1+L2+N+G 3W, 3P L1+L2+L3+G
4W, 4P 4W, 4P L1+L2+L3+N+G
Style 2
(Shell and
Extra Pole)
2W, 3P L1+N+G L1+L2+G Style 2
(Shell and
Extra Pole)
2W, 3P
3W, 4P L1+L2+N+G 3W, 4P L1+L2+L3+G
Features at a Glance
Receptacle Types Contacts Reverse Service
Amp
Grounding
Styles
Weatherproof
Spring Door
NEMA 4X
Screw Cap
Raintight
Clamp Cover
Brass with
Beryllium Copper
Springs
Copper with
Borosilicte
Bearings
Split-type
Copper
Contacts
Brass
Ground
Contacts
In
Field
Factory
Only
30 1 and 2 X X X Style 2 X
60 1 and 2 X X X Style 2 X
100 1 and 2 X X X Style 2 X
150 2 X X X †Style 2 X
200 1 and 2 X X X Style 2 X ‡
400 1 and 2 X Style 2 X
NEMA 4X.
‡ For receptacle only.
† Copper with beryllium copper springs.
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
783
Powertite® Series Pin and Sleeve Plugs, Connectors and Receptacles
NEMA 3, 3R, 4, 4X
Plugs and Receptacles
Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
784
Powertite® 30 Amp Pin and Sleeve Plugs and Receptacles
600 Vac, 250 Vdc, 50-400 Hz
Pressure Wire Terminals – Wire Recess Diameter: .281”. Wire Size Range: #10—#6 Building; #10—#8 Extra Flex.
Grounding
Style Wire/Pole
Receptacle with AEE
Mounting Box *
Hub Size
(Inches)
Receptacle
Only †
Metallic Clamping
Ring Plug ‡
Nonmetallic Clamping
Ring Plug ‡
Plug Cable
Dia. (Inches)
Style 1
(Shell Only)
2W, 2P ADRE3022-50 1/2 ADR3022 ACP3022BC — .390 to 1.375
ADRE3022-75 3/4
3W, 3P ADRE3033-75 3/4 ADR3033 ACP3033BC — .390 to 1.375
ADRE3033-100 1
4W, 4P ADRE3044-75 3/4 ADR3044 ACP3044BC — .390 to 1.375
ADRE3044-100 1
Style 2
(Shell and
Extra Pole)
2W, 3P ADRE3023-75 3/4 ADR3023 ACP3023BC — .390 to 1.375
ADRE3023-100 1
3W, 4P ADRE3034-75 3/4 ADR3034 ACP3034BC NMACP3034BC .390 to 1.375
ADRE3034-100 1
Receptacles are provided with spring door and screw cap.
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Horsepower Ratings for Emergency Disconnect Under Load
Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping.
Motor Horsepower
Phase Motor Wire/Pole 120 Vac 240 Vac 480 Vac 600 Vac
1-Phase 2W, 2P or 2W, 3P 2HP 3HP 10HP 10HP
3-Phase 3W, 3P; 3W, 4P; or 4W, 4P 3HP 7-1/2HP 15HP 20HP
* For additional mounting boxes, see Aluminum Mounting Boxes.
‡ Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
† Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use.
NEMA 3, 3R, 4, 4X
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
785
Powertite® 30 Amp Pin and Sleeve Connectors and Plugs
600 Vac, 250 Vdc, 50-400 Hz
Pressure Wire Terminals – Wire Recess Diameter: .281”. Wire Size Range: #10—#6 Building; #10—#8 Extra Flex.
Grounding
Style Wire/Pole
Connector Body
Only
Metallic Clamping
Ring Plug ‡
Connector/Plug
Cable Dia.
(Inches)
Style 1
(Shell Only)
2W, 2P ARC3022BC ACP3022BC .390 to 1.375
3W, 3P ARC3033BC ACP3033BC .390 to 1.375
4W, 4P ARC3044BC ACP3044BC .390 to 1.375
Style 2
(Shell and
Extra Pole)
2W, 3P ARC3023BC ACP3023BC .390 to 1.375
3W, 4P ARC3034BC ACP3034BC .390 to 1.375
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Pin and Sleeve Design
Energized contacts deeply recessed to reduce danger of
accidental touching, minimize possibility of exposed arcs.
Insulator quenches arcing, and is resistant to abnormal heat
and to fire.
Plug mechanical cable clamps provide strain relief conductor
connections, allow easy cable replacement.
Pressure wire terminals allow cable to be readily
replaced when necessary. Terminal screws grip
conductors firmly. Spring contacts provide constant
pressure.
‡ Plug and connector body combination is NEMA 4X rated when clamping ring is fully tightened on connector body.
NEMA 3, 3R, 4, 4X
Grounding
Style Wire/Pole
Receptacle with
AEE Mounting Box *
Receptacle with
AJA Mounting Box *
Hub Size
(Inches)
Receptacle
Only †
Metallic Clamping
Ring Plug ‡
Nonmetallic Clamping
Ring Plug ‡
Plug Cable
Dia. (Inches)
Style 1
(Shell Only)
2W, 2P ADRE6022-100 ADJA6022-100 1 ADR6022 ACP6022BC — .390 to 1.375
ADRE6022-125 ADJA6022-125 1-1/4
3W, 3P ADRE6033-100 ADJA6033-100 1 ADR6033 ACP6033BC — .390 to 1.375
ADRE6033-125 ADJA6033-125 1-1/4
4W, 4P ADRE6044-125 ADJA6044-125 1-1/4 ADR6044 ACP6044BC — .390 to 1.375
ADRE6044-150 ADJA6044-150 1-1/2
Style 2
(Shell and
Extra Pole)
2W, 3P ADRE6023-100 ADJA6023-100 1 ADR6023 ACP6023BC — .390 to 1.375
ADRE6023-125 ADJA6023-125 1-1/4
3W, 4P ADRE6034-125 ADJA6034-125 1-1/4 ADR6034 ACP6034BC NMACP6034BC .390 to 1.375
ADRE6034-150 ADJA6034-150 1-1/2
Receptacles are provided with spring door and screw cap.
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Horsepower Ratings for Emergency Disconnect Under Load
Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping.
Phase Motor Wire/Pole 120 Vac 240 Vac 480 Vac 600 Vac
1-Phase 2W, 2P or 2W, 3P 3HP 10HP 20HP 20HP
3-Phase 3W, 3P; 3W, 4P; or 4W, 4P 7-1/2HP 15HP 30HP 30HP
* For additional mounting boxes, see Aluminum Mounting Boxes.
‡ Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
† Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use.
Plugs and Receptacles
Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
786
Powertite® 60 Amp Pin and Sleeve Plugs and Receptacles
600 Vac, 250 Vdc, 50-400 Hz
Pressure Wire Terminals – Wire Recess Diameter: .312”. Wire Size Range: #6—#2 Building; #6—#4 Extra Flex.
NEMA 3, 3R, 4, 4X
Grounding
Style Wire/Pole
Connector Body
Only
Metallic Clamping
Ring Plug ‡
Connector/Plug
Cable Dia.
(Inches)
Style 1
(Shell Only)
2W, 2P ARC6022BC ACP6022BC .390 to 1.375
3W, 3P ARC6033BC ACP6033BC .390 to 1.375
4W, 4P ARC6044BC ACP6044BC .390 to 1.375
Style 2
(Shell and
Extra Pole)
2W, 3P ARC6023BC ACP6023BC .390 to 1.375
3W, 4P ARC6034BC ACP6034BC .390 to 1.375
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Pin and Sleeve Design
Energized contacts deeply recessed to reduce danger of
accidental touching, minimize possibility of exposed arcs.
Insulator quenches arcing, and is resistant to abnormal heat
and to fire.
Plug mechanical cable clamps provide strain relief at
conductor connections, allow easy cable replacement.
Pressure wire terminals allow cable to be readily
replaced when necessary. Terminal screws grip
conductors firmly. Spring contacts provide constant
pressure.
‡ Plug and connector body combination is NEMA 4X rated when clamping ring is fully tightened on connector body.
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
787
Powertite® 60 Amp Pin and Sleeve Connectors and Plugs
600 Vac, 250 Vdc, 50-400 Hz
Pressure Wire Terminals – Wire Recess Diameter: .312”. Wire Size Range: #6—#2 Building; #6—#4 Extra Flex.
NEMA 3, 3R, 4, 4X
Grounding
Style Wire/Pole
Receptacle with
AJA Mounting Box *
Hub Size
(Inches)
Receptacle
Only †
Clamping Ring
Plug ‡
Plug Cable
Dia. (Inches)
100 Amp
Style 1
(Shell Only)
2W, 2P
ADJA1022-125 1-1/4
ADR1022 ACP1022CD .875 to 1.906
ADJA1022-150 1-1/2
3W, 3P
ADJA1033-125 1-1/4
ADR1033 ACP1033CD .875 to 1.906
ADJA1033-150 1-1/2
4W, 4P
ADJA1044-150 1-1/2
ADR1044 ACP1044CD .875 to 1.906
ADJA1044-200 2
100 Amp
Style 2
(Shell and
Extra Pole)
2W, 3P
ADJA1023-125 1-1/4
ADR1023 ACP1023CD .875 to 1.906
ADJA1023-150 1-1/2
3W, 4P
ADJA1034-150 1-1/2
ADR1034 ACP1034CD .875 to 1.906
ADJA1034-200 2
150 Amp Style 2
(Shell and Extra
Pole)
3W, 4P
ADJA15034-150 1-1/2
ADR15034
ACP15034CD .875 to 1.906
ADJA15034-200 2ACP15034DE 1.250 to 2.187
Receptacles are provided with spring door and screw cap.
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Horsepower Ratings for Emergency Disconnect Under Load
Not for normal starting and stopping, but plug may be withdrawn in an emergency if within these maximum HP ratings.
Amp Motor Phase Wire/Pole
Motor Horsepower
120 Vac 240 Vac 480 Vac 600 Vac
100
1-Phase 2W, 2P or 2W, 3P 7-1/2HP 15HP 30HP 30HP
3-Phase 3W, 3P; 3W, 4P;
or 4W, 4P 10HP 20HP 40HP 40HP
150 3-Phase 3W, 4P Do Not Disconnect Under Load
* For additional mounting boxes, see Aluminum Mounting Boxes.
‡ Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
† Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use.
Plugs and Receptacles
Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
788
Powertite® 100 and 150 Amp Pin and Sleeve Plugs and Receptacles
600 Vac, 250 Vdc, 50-400 Hz
Pressure Wire Terminals – 100 Amp: Wire Recess Diameter: .391”. Wire Size Range: #4—#1 Building; #4—#2 Extra Flex.
150 Amp: Wire Recess Diameter: .525”. Wire Size Range: #2—2/0 Building; #2—#2/0 Extra Flex.
NEMA 3, 3R, 4, 4X
Grounding
Style Wire/Pole
Connector Body
Only
Clamping Ring
Plug ‡
Connector/Plug Cable
Dia. (Inches)
100 Amp
Style 1
(Shell Only)
2W, 2P ARC1022CD ACP1022CD .875 to 1.906
3W, 3P ARC1033CD ACP1033CD .875 to 1.906
4W, 4P ARC1044CD ACP1044CD .875 to 1.906
100 Amp
Style 2
(Shell and
Extra Pole)
2W, 3P ARC1023CD ACP1023CD .875 to 1.906
3W, 4P ARC1034CD ACP1034CD .875 to 1.906
3W, 4P ARC15034CD –– .875 to 1.906
150 Amp
Style 2
(Shell and
Extra Pole)
3W, 4P ARC15034CD ACP15034CD .875 to 1.906
3W, 4P ARC15034DE ACP15034DE 1.250 to 2.187
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Pin and Sleeve Design
Solid Brass (100A) or Copper (150A)
Contact with Beryllium Copper Springs
Energized contacts deeply recessed to reduce danger of
accidental touching, minimize possibility of exposed arcs. Insulator
quenches arcing, and is resistant to abnormal heat and to fire.
Plug mechanical cable clamps provide strain relief at conductor
connections, allow easy cable replacement.
Pressure wire terminals allow cable to be readily replaced when
necessary. Terminal screws grip conductors firmly. Spring contacts
provide constant pressure.
‡ Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
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© September 2010
789
Powertite® 100 and 150 Amp Pin and Sleeve Connectors and Plugs
600 Vac, 250 Vdc, 50-400 Hz
Pressure Wire Terminals – 100 Amp: Wire Recess Diameter: .391”. Wire Size Range: #4—#1 Building; #4—#2 Extra Flex.
150 Amp: Wire Recess Diameter: .525”. Wire Size Range: #2—2/0 Building; #2—#2/0 Extra Flex.
Ordering Information
Catalog Number Amp For Use With
ACPCAP3034 30
ACP3023BC
ACP3033BC
ACP3034BC
ACP3044BC
ACPCAP6004 60 ACP6034BC
ACP6044BC
ACPCAP1004
100 ACP1034CD
ACP1044CD
150 ACP15034CD
ACP15034DE
Applications
• Protects insulation and plug contacts from excessive moisture,
dirt, dust, and corrosion when portable equipment is not in use.
• For use with 30 Amp 3-Pole and 4-Pole, 60 Amp 4-Pole and
100 and 150 Amp 4-Pole plugs.
• Cap is secured to plug by aviation cable. When in use the cap
is held in place with standard plug clamping ring.
Standard Materials
• Cap: blue ABS plastic
Plugs and Receptacles
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© September 2010
790
Powertite® 30, 60, 100, and 150 Amp Caps
For Plug
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
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© September 2010
791
Aluminum Mounting Boxes
For Powertite® 30, 60, 100, and 150 Amp Receptacles
30 Amp
Hub Size (Inches) AEE AERH AERC AERA
1/2 AEE13 AERH13 AERC13 AERA13
3/4 AEE23 AERH23 AERC23 AERA23
1AEE33 AERH33 AERC33 AERA33
60 and 100 Amp
Hub Size (Inches) AEE AERH AERC AERA
1AEE36 AERH36 AERC36 AERA36
1-1/4 AEE46 AERH46 AERC46 AERA46
1-1/2 AEE56 AERH56 AERC56 AERA56
60, 100, and 150 Amp
Hub Size (Inches) AJA Back Box and Adapter * Angle Adapter Only
1AJA310
AJA100
1-1/4 AJA410
1-1/2 AJA510
2AJA610
Replacement Receptacle Mounting Gasket
Amp Back Box Type Part Number
30 AEE, AERH, AERC, AERA 69060871000
60, 100 AEE, AERH, AERC, AERA 69060567000
60, 100, 150 AJA 69009497000
* Feed-Thru box furnished with one close-up plug in bottom recessed hub.
30 Amp †
Grounding Style Wire/Pole Receptacle Plug Receptacle Plug
Style 1
(Shell Only)
2W, 2P ARI-3022 API-3022 –– ––
3W, 3P ARI-3033 API-3033 –– ––
4W, 4P ARI-3044 API-3044 –– ––
Style 2
(Shell and Extra Pole)
2W, 3P –– –– ARI-3023 API-3023
3W, 4P –– –– ARI-3034 API-3034
60 Amp †
Grounding Style Wire/Pole Receptacle Plug Receptacle Plug
Style 1
(Shell Only)
2W, 2P ARI-6022 API-6022 –– ––
3W, 3P ARI-6033 API-6033 –– ––
4W, 4P ARI-6044 API-6044 –– ––
Style 2
(Shell and Extra Pole)
2W, 3P –– –– ARI-6023 API-6023
3W, 4P –– –– ARI-6034 API-6034
100 and 150 Amp †
Grounding Style Wire/Pole Receptacle Plug Receptacle Plug
Style 1
(Shell Only)
2W, 2P ARI-1022 API-1022 –– ––
3W, 3P ARI-1033 API-1033 –– ––
4W, 4P ARI-1044 API-1044 –– ––
Style 2
(Shell and Extra Pole)
2W, 3P –– –– ARI-1023 API-1023
3W, 4P –– –– ARI-1034 API-1034
150 Amp
Style 2
(Shell and Extra Pole)
3W, 4P –– –– ARI-15034 API-15034
† Pins and sleeves are not sold separately.
Plugs and Receptacles
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© September 2010
792
Powertite® 30, 60, 100, and 150 Amp Replacement Interiors
600 Vac, 250 Vdc, 50-400 Hz
Description Catalog Number
ACP Plug Clamping Ring — Includes Gasket
30 Amp — 2-, 3- and 4-Pole CLMPR30
30 Amp — 3-Wire, 4-Pole 30CRING ‡
60 Amp — 2- and 3-Pole CLMPR23P60
60 Amp — 4-Pole CLMPR4P60
100 Amp — 2- and 3-Pole CLMPR23P100
100 and 150 Amp — 4-Pole CLMPR4P100
Receptacle Spring Cover — Includes Gasket and Chain
30 Amp — 2-, 3- and 4-Pole PTSC30
60 Amp — 2- and 3-Pole PTSC60A
60 Amp — 4-Pole PTSC60B
100 Amp — 2- and 3-Pole PTSC100A
100 and 150 Amp — 4-Pole PTSC100B
Receptacle Threaded Cover — Includes Gasket and Chain
30 Amp — 2, 3, and 4-Pole PTTC30
30 Amp — 3 Wire, 4-Pole 30SCAP ‡
60 Amp — 2- and 3-Pole PTTC60A
60 Amp — 4-Pole PTTC60B
100 Amp — 2- and 3-Pole PTTC100A
100 and 150 Amp — 4-Pole PTTC100B
Bushing Bags and Crown Bushings for Plugs and Cable Connectors
30 Amp PTGB30
60 Amp PTGB60
100 Amp and 150 Amp (CD) PTGBCD
150 Amp (DE) PTGBDE
Universal Plug Bushing
30 and 60 Amp
Cable Range 0.300" – 9.00"
Package of 10
PTGBUBC
Receptacle Ground Lug Kit
30 Amp Receptacle Ground Lug Kit. Wire Well ID 0.272" PTRGL30
60 Amp Receptacle Ground Lug Kit. Wire Well ID 0.312" PTRGL60
100 Amp Receptacle Ground Lug Kit. Wire Well ID 0.389" * PTRGL100
‡ For use with 30 Amp Powertite plugs and WSR/WSRD/JBR/EBR/DBR receptacles.
* Ground lug is cast into the housing after 09/2008.
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© September 2010
793
Powertite® 30, 60, 100, and 150 Amp Replacement Parts
600 Vac, 250 Vdc, 50-400 Hz
Receptacle Mounted on AEE Box
Dimensions in Inches/Millimeters
Amp A B C D E F
30 6.88/174.7 3.45/89.6 3.95/100.3 7.13/181.1 4.25/107.9 5.00/127.0
60 9.75/247.6 4.73/120.1 4.98/126.4 10.00/254.0 5.38/136.6 6.38/162.0
Receptacle Mounted on AJA-AJAC Box
Dimensions in Inches/Millimeters
Amp A B C D E F G
60 9.63/244.6 8.00/203.2 8.81/223.7 10.69/271.5 4.88/123.9 6.88/174.7 7.88/200.15
100 and 150 11.44/290.5 9.00/228.6 9.19/233.4 11.82/300.2 4.88/123.9 6.88/174.7 7.88/200.15
ADR Receptacle
Dimensions in Inches/Millimeters
Amp No. Poles A B C D E F
30 2,3,4 2.80/71.1 3.19/81.0 3.38/85.8 2.72/69.0 2.06/52.3 2.75/69.8
60 2,3 4.88/123.9 4.63/117.6 4.25/107.9 3.50/88.9 2.31/58.6 3.10/78.7
60 4 4.88/123.9 4.63/117.6 4.25/107.9 3.50/88.9 2.44/61.9 3.35/85.0
100 2,3 5.10/129.5 5.50/139.7 4.25/107.9 3.50/88.9 2.44/61.9 3.40/86.3
100 and 150 4 5.10/129.5 5.50/139.7 4.25/107.9 3.50/88.9 2.56/65.0 3.60/91.4
Plugs and Receptacles
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© September 2010
794
Powertite® 30, 60, 100, and 150 Amp Mounted Receptacle Dimensions
600 Vac, 250 Vdc, 50-400 Hz
ARC Cable Connector
Dimensions in Inches/Millimeters
Amp A B
30 10.50/266.7 3.13/79.5
60 13.25/336.5 3.81/96.7
100 16.00/406.4 4.25/107.9
ACP Plug
Dimensions in Inches/Millimeters
Amp No. Poles A B C D
30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2
60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6
60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7
100 2,3 10.50/266.7 6.63/168.4 4.00/101.6 2.47/62.7
100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0
150 (CD) 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0
150 (DE) 4 13.40/340.3 9.73/247.1 4.25/107.9 2.72/69.0
NMACP Plug
A
C
Ø D
Ø B
Dimensions in Inches/Millimeters
Amp No. Poles A B C
D
Min — Max
30 4 7.36/187.0 2.48/63.0 5.71/145.0 0.43/11.0 — 0.97/24.5
60 4 9.65/245.0 3.94/100.0 6.85/174.0 0.57/14.5 — 1.42/36.0
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
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© September 2010
795
Powertite® 30, 60, 100, and 150 Amp Connector and Plug Dimensions
600 Vac, 250 Vdc, 50-400 Hz
AJAC and AJA Mounting Boxes
Amp Hub Size (Inches)
Dimensions in Inches/Millimeters
A B †C
60, 100
and
150
1 1.13/28.7 0.56/14.2 8.0/203.2
1-1/4 1.13/28.7 0.56/14.2 8.0/203.2
1-1/2 1.50/38.1 0.56/14.2 8.0/203.2
2 1.50/38.1 0.56/14.2 8.0/203.2
AJA100 Angle Adapter
11/32” holes for 5/16” bolt
5/16-18 threaded holes
Dimensions in Inches/Millimeters
A B C D E F
5.87/149.0 5.18/131.5 5.87/149.0 5.18/131.5 3.50/88.9 4.81/122.1
† AJA has two hubs. Close-up plug furnished in bottom recessed hub.
Plugs and Receptacles
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© September 2010
796
Powertite® 30, 60, 100, and 150 Amp Mounting Box Dimensions
600 Vac, 250 Vdc, 50-400 Hz
AERA *, AERC ‡ and AERH Mounting Boxes
Amp
Hub Size
(Inches)
Dimensions in Inches/Millimeters
A * B ‡C D E F G H J
30 1/2 0.69/17.5 5.31/134.8 3.38/85.8 3.38/85.8 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8
30 3/4 0.75/19.0 5.31/134.8 3.38/85.8 3.38/85.8 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8
30 1 0.81/20.5 5.31/134.8 3.38/85.8 3.38/8.6 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8
60 1 0.81/20.5 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/8.9 1.38/35.0
60 1-1/4 0.94/23.8 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/88.9 1.38/35.0
60 1-1/2 1.00/25.4 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/88.9 1.38/35.0
AEE Mounting Box
Amp Hub Size (Inches)
Dimensions in Inches/Millimeters
A B C D E F G
30 1/2, 3/4, 1 4.12/104.6 5.00/127.0 3.33/84.5 4.25/107.9 3.38/85.8 1.18/29.9 1.10/27.9
60 1, 1-1/4, 1-1/2 5.41/137.4 6.38/162.0 4.23/107.4 5.38/136.6 4.25/107.9 1.50/38.1 1.50/38.1
* Dimension "A" for AERA only.
‡ Dimension "B" for AERC only.
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© September 2010
797
Powertite® 30, 60, 100, and 150 Amp Mounting Box Dimensions
600 Vac, 250 Vdc, 50-400 Hz
NEMA 3, 3R, 4, 4X
Plugs and Receptacles
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© September 2010
798
Powertite® 200 Amp Pin and Sleeve Spring Door Plugs and Receptacles
600 Vac, 250 Vdc, 50-400 Hz.
Wire Recess Diameter: .687”. Wire Size Range: 250 MCM-#2/0. Pressure Wire Terminals .
Grounding
Style Wire/Pole
Receptacle with AJA
Mounting Box
Hub Size
(Inches)
Receptacle
Only †
Plug
Only
Cable Dia.
(Inches)
Style 1
(Shell Only)
3W, 3P
ADJA20033-150 1-1/2
ADR20033
AP20033CD .875 to 1.906
ADJA20033-200 2AP20033E 1.875 to 2.500
ADJA20033-250 2-1/2
4W, 4P ADJA20044-200 2ADR20044 AP20044CD .875 to 1.906
ADJA20044-250 2-1/2 AP20044E 1.875 to 2.500
Style 2
(Shell and
Extra Pole)
2W, 3P
ADJA20023-150 1-1/2 ADR20023 AP20023CD .875 to1.906
ADJA20023-200 2ADR20023 AP20023E 1.875 to 2.500
ADJA20023-250 2-1/2
3W, 4P
ADJA20034-150 1-1/2
ADR20034
AP20034CD .875 to1.906
ADJA20034-200 2AP20034E 1.875 to 2.500
ADJA20034-250 2-1/2
For Reverse Service add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Maximum Conductor Size
Wire Recess
Dia. (Inches) Conductor Size Max. Strand Type Conductor
0.687
250 MCM 37 General Wire
4/0 19 General Wire
4/0 259 Flexible Cable
3/0 427 Extra Flexible Cable
2/0 259 Flexible Cable
2/0 259 Flexible Cable
Horsepower Ratings for Emergency Disconnect Under Load
Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping,
Motor Phase Wire/Pole
Motor Horsepower
120 Vac 240 Vac 480 Vac 600 Vac
1-Phase 2W, 3P 15HP 30HP 40HP 40HP
3-Phase 3W, 3P; 3W, 4P; or 4W, 4P 20HP 40HP 50HP 50HP
Adapters for #4-#1 wire available, see Powertite® 200 and 400 Amp Replacement Parts.
For additional mounting boxes, see Aluminum Mounting Boxes.
† Receptacle meets NEMA 3R with spring door closed and NEMA 3, 3R, 4, 4X with plug fully inserted and wing nuts fully tightened or cover closed with wing nuts
fully tightened.
NEMA 3, 3R, 4, 4X
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© September 2010
799
Powertite® 200 Amp Pin and Sleeve Clamp Cover Plugs, Connectors and Receptacles
600 Vac, 250 Vdc, 50-400 Hz.
Wire Recess Diameter: .687”. Wire Size Range: 250 MCM-#2/0. Pressure Wire Terminals .
Grounding
Style Wire/Pole
Receptacle with AJA
Mounting Box
Hub Size
(Inches)
Receptacle
Only †
Connector
Body Only Plug Only ‡
Cable Dia.
(Inches)
Style 1
(Shell Only)
3W, 3P
AJA20033-150 1-1/2
AR20033
ARC20033CD AP20033CD .875 to 1.906
AJA20033-200 2ARC20033E AP20033E 1.875 to 2.500
AJA20033-250 2-1/2
4W, 4P AJA20044-200 2AR20044 ARC20044CD AP20044CD .875 to 1.906
AJA20044-250 2-1/2 ARC20044E AP20044E 1.875 to 2.500
Style 2
(Shell and
Extra Pole)
2W, 3P
AJA20023-150 1-1/2
AR20023 ARC20023CD AP20023CD .875 to1.906
AJA20023-200 2AP20023E 1.875 to 2.500
AJA20023-250 2-1/2 ARC20023E
3W, 4P
AJA20034-150 1-1/2
AR20034 ARC20034CD AP20034CD .875 to1.906
AJA20034-200 2AP20034E 1.875 to 2.500
AJA20034-250 2-1/2 ARC20034E
For Reverse Service add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Pin and Sleeve Design
Energized contacts deeply
recessed to reduce danger of
accidental touching, minimize
possibility of exposed arcs. Insulator
quenches arcing, and is resistant to
abnormal heat and to fire.
Plug mechanical cable clamps
provide strain relief at conductor
connections, allow easy cable
replacement.
Adapters for #4-#1 wire available, see Powertite® 200 and 400 Amp Replacement Parts.
For additional mounting boxes, see Aluminum Mounting Boxes.
† Receptacle meets NEMA 3, 3R, 4, 4X with plug fully inserted and wing nuts fully tightened or clamp cover installed with wing nuts fully tightened.
‡ Plug and connector body combination is NEMA 4X rated when wing nuts are fully tightened on connector body.
Plugs and Receptacles
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© September 2010
800
Powertite® 400 Amp Pin and Sleeve Clamp Cover Plugs and Receptacles
600 Vac, 250 Vdc, 50-400 Hz.
Wire Recess Diameter: .84” or 1.25”. Wire Size Range: 400MCM—1000MCM. Solder Wire Terminals.
Wire Recess
Dia. (Inches)
Grounding
Style Wire/Pole
Receptacle with
AJA Mounting Box
Hub Size
(Inches) †Receptacle Only Plug Only
Cable Dia.
(Inches)
0.84
Style 1
(Shell Only)
3W, 3P AJA40033-400 4AR40033 AP40033E 1.875 to 2.500
4W, 4P AJA40044-400 AR40044 AP40044E 1.875 to 2.500
Style 2 (Shell and
Extra Pole)
2W, 3P AJA40023-400 4AR40023 AP40023E 1.875 to 2.500
3W, 4P AJA40034-400 AR40034 AP40034E 1.875 to 2.500
1.25
Style 1
(Shell Only)
3W, 3P AJA40133-400 4AR40133 AP40133F 2.500 to 3.000
AP40133G 3.000 to 3.500
4W, 4P AJA40144-400 4AR40144 AP40144F 2.500 to 3.000
AP40144G 3.000 to 3.500
Style 2 (Shell and
Extra Pole)
2W, 3P AJA40123-400 4AR40123 AP40123F 2.500 to 3.000
AP40123G 3.000 to 3.500
3W, 4P AJA40134-400 4AR40134 AP40134F 2.500 to 3.000
AP40134G 3.000 to 3.500
Solder wire terminals standard on all models.
For Reverse Service add suffix -RS to Catalog Number.
For Special Polarization add suffix -P4 to Catalog Number.
Note: Box can be turned for vertical or horizontal mount.
Maximum Conductor Size
400 Amp not horsepower rated. Plug is for disconnecting use only — not for current rupturing.
Solder Recess
Dia. (Inches) Conductor Size Max. Strand Type Conductor
0.84
500 MCM 37 General Wire
400 MCM 259 Flexible Cable
400 MCM 427 Extra Flexible Cable
1.25
1000 MCM 61 General Wire
900 MCM 427 Flexible Cable
800 MCM 703 Extra Flexible Cable
Pressure terminal kits available for .84 wire recess size only to convert solder terminal to pressure terminal. See Replacement Parts page.
† Has feed-thru 4” tapped openings. Supplied with one 4” to 3” reducer and one 4” close-up plug
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© September 2010
801
Powertite® 400 Amp Pin and Sleeve Connectors and Plugs
600 Vac, 250 Vdc, 50-400 Hz.
Wire Recess Diameter: .84” or 1.25”. Wire Size Range: 400MCM—1000MCM. Solder Wire Terminals.
Wire Recess Dia. (Inches) Grounding Style Wire/Pole Connector Body Only Plug Only Cable Dia. (Inches)
0.84
Style 1
(Shell Only)
3W, 3P ARC40033E AP40033E 1.875 to 2.500
4W, 4P ARC40044E AP40044E 1.875 to 2.500
Style 2
(Shell and Extra Pole)
2W, 3P ARC40023E AP40023E 1.875 to 2.500
3W, 4P ARC40034E AP40034E 1.875 to 2.500
1.25
Style 1
(Shell Only)
3W, 3P ARC40133F AP40133F 2.500 to 3.000
ARC40133G AP40133G 3.000 to 3.500
4W, 4P ARC40144F AP40144F 2.500 to 3.000
ARC40144G AP40144G 3.000 to 3.500
Style 2
(Shell and Extra Pole)
2W, 3P ARC40123F AP40123F 2.500 to 3.000
ARC40123G AP40123G 3.000 to 3.500
3W, 4P ARC40134F AP40134F 2.500 to 3.000
ARC40134G AP40134G 3.000 to 3.500
Solder wire terminals standard on all models.
For Reverse Service add suffix -RS to Catalog Number.
For Special Polarization add suffix -P4 to Catalog Number.
Pin and Sleeve Design
Energized contacts deeply recessed to reduce danger of
accidental touching, minimize possibility of exposed arcs. Insulator
quenches arcing, and is resistant to abnormal heat and to fire.
Plug mechanical cable clamps provide strain relief at conductor
connections, allow easy cable replacement.
Pressure terminal kits available for .84 wire recess size only to convert solder terminal to pressure terminal. See Replacement Parts page.
Plugs and Receptacles
Plugs and RecePtacles: ORdinaRy lOcatiOn
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© September 2010
802
Powertite® 200 and 400 Amp Mounting Boxes and Replacement Interiors
600 Vac, 250 Vdc, 50-400 Hz.
200 Amp Mounting Boxes and Angle Adapter
Hub Size
(Inches) AJB AJA
AJAC
(Feed-Thru)
AJA200
(Angle Adapter Only)
1-1/2 NPT –– AJA520 –– AJA200
2 NPT AJB620 AJA620 –– AJA200
2-1/2 NPT –– AJA720 AJAC720 AJA200
2-3/8 (Slip Hole) AJB238 –– –– ––
400 Amp Mounting Box and Angle Adapter
Hub Size
(Inches) AJAC *
AJA400
(Angle Adapter Only)
4AJAC400 AJA400
200 Amp Interiors †
Grounding Style Wire/Pole Receptacle Plug Receptacle Plug
Style 1
(Shell Only)
3W, 3P ARI20033 API20033 –– ––
4W, 4P ARI20044 API20044 –– ––
Style 2 (Shell and
Extra Pole)
2W, 3P –– –– ARI20023 API20023
3W, 4P –– –– ARI20034 API20034
400 Amp Interiors †
Wire Recess
Dia. (Inches)
Grounding
Style Wire/Pole Receptacle Plug Receptacle Plug
.84
Style 1
(Shell Only)
3W, 3P ARI40033 API40033 –– ––
4W, 4P ARI40044 API40044 –– ––
Style 2 (Shell and
Extra Pole)
2W, 3P –– –– ARI40023 API40023
3W, 4P –– –– ARI40034 API40034
1.25
Style 1
(Shell Only)
3W, 3P ARI40133 API40133 –– ––
4W, 4P ARI40144 API40144 –– ––
Style 2 (Shell and
Extra Pole)
2W, 3P –– –– ARI40123 API40123
3W, 4P –– –– ARI40134 API40134
* Has feed-thru 4” tapped openings. Supplied with one 4” to 3” reducer and one 4” close-up plug.
† Pins and sleeves are not sold separately.
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© September 2010
803
Powertite® 200 and 400 Amp Replacement Parts
600 Vac, 250 Vdc, 50-400 Hz.
Description Catalog Number
Receptacle Covers
Spring Cover — Includes Gasket
200 Amp — 2- and 3-Pole PTLC200A
200 Amp — 4-Pole PTLC200B
Clamping Cover — Includes Gasket and Chain
200 Amp — 2- and 3-Pole PTBC200A
200 Amp — 4-Pole PTBC200B
400 Amp — 2- and 3-Pole PTBC400A
400 Amp — 4-Pole PTBC400B
Bushing Bags for Plugs and Cable Connectors
200 Amp - Suffix CD PTGBCD
200 Amp - Suffix E PTGB200E
400 Amp - Suffix E PTGB400E
400 Amp - Suffix F PTGB400F
400 Amp - Suffix G PTGB400G
Receptacle Lockout Device
Lockout, 200 Amp 3- and 4-Pole Models PTLOCK2004
Lockout, 400 Amp 4-Pole Models PTLOCK4004
Optional Accessory for Wire Size #1 to #4
Check National Electrical Code for proper wire size and application
200 Amp, 3-Pole Wire Adapter Kit PTK200WA3
200 Amp, 4-Pole Wire Adapter Kit PTK200WA4
400 Amp Pressure Terminal Kits
Use with 400-500 MCM Wire
0.84" I.D. Wire Recess
3 Adapters PTK84-3P
4 Adapters PTK84-4P
Use With 750 MCM General Wire or 500-777 MCM Flexible Wire
1.18" I.D. Wire Recess
3 Adapters PTK750-3P
4 Adapters PTK750-4P
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804
Powertite® 200 Amp Mounted Receptacle Dimensions
600 Vac, 250 Vdc, 50-400 Hz.
Receptacle Mounted on AJA and AJAC Boxes
Dimensions in Inches/Millimeters
A B C D E F G H J K
8.00/203.2 10.75/273.0 6.75/171.4 9.50/241.3 14.00/355.6 15.25/387.3 3.75/95.2 1.88/47.7 13.50/342.9 14.25/361.9
Receptacle
Dimensions in Inches/Millimeters
No. Poles A B C D E F G H
3 3.25/82.5 5.63/143.0 4.19/10.46 8.00/203.2 6.63/168.4 6.56/166.6 6.70/170.1 7.05/179.0
4 3.63/92.2 5.63/143.0 4.56/115.8 8.00/203.2 6.63/168.4 6.56/166.6 6.70/170.1 7.05/179.0
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805
Powertite® 200 Amp Connector, Plug and Adapter Dimensions
600 Vac, 250 Vdc, 50-400 Hz.
Connector Body
Dimensions in Inches/Millimeters
No. Poles A B C
313.00/330.2 4.19/106.4 5.38/136.6
413.00/330.2 4.56/115.8 5.75/146.0
Plug
Dimensions in Inches/Millimeters
No. Poles A B C D E
3 11.94/303.2 7.81/198.3 3.81/96.7 3.75/95.2 6.44/163.5
4 11.94/303.2 7.81/198.3 4.19/106.4 4.13/104.95 6.81/172.9
AJA200 Angle Adapter
Dimensions in Inches/Millimeters
A B C D E
8.0/203.2 7.0/177.8 8.0/203.2 7.0/177.8 6.0/152.4
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806
Powertite® 400 Amp Mounted Receptacle and Receptacle Dimensions
600 Vac, 250 Vdc, 50-400 Hz.
Receptacle Mounted on AJAC Box
Hub Size *
Dimensions in Inches/Millimeters
A B C D E F G H
4.00/10.16 15.88/403.3 15.88/403.3 6.50/165.1 15.13/384.3 22.00/558.8 24.25/615.9 8.50/215.9 3.88/98.5
Receptacle
No. Poles
Dimensions in Inches/Millimeters
A B C D E F
3 11.25/285.7 12.25/311.1 5.13/130.3 6.75/171.4 7.75/196.8 4.19/106.4
4 11.25/285.7 12.25/311.1 5.63/143.0 6.75/171.4 7.75/196.8 4.69/119.1
* AJAC box has feed-thru 4”/101.6 mm openings. Supplied with one 4”/101.6 mm to 3”/76.2 mm reducer, and one 4”/101.6 mm close-up plug.
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© September 2010
807
Powertite® 400 Amp Connector and Plug Dimensions
600 Vac, 250 Vdc, 50-400 Hz.
Plug
No. Poles
Dimensions in Inches/Millimeters
A B C D E F
3 15.00/381.0 19.00/482.6 11.25/285.7 4.70/119.3 4.66/118.3 7.50/190.5
4 15.50/393.7 19.00/482.6 11.25/285.7 5.19/131.8 5.16/131.0 8.00/203.2
Connector Body
No. Poles
Dimensions in Inches/Millimeters
A B C
3 19.00/482.6 5.13/130.3 7.25/184.1
4 19.00/482.6 5.63/143.0 7.75/196.8
NEMA 4X, 12
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808
ASR Nonmetallic Interlocked Receptacle
With Enclosed Disconnect Switch
600 Vac, 30 and 60 Amp, Fused and Non-Fused
Applications
• For use where an interlocked disconnect switch is desired
to control a Powertite® receptacle and removal of the plug.
Interlock prohibits plug insertion or removal under load. Plug is
secured in place by interlock and cannot be withdrawn unless
interlock switch is actuated.
• Designed for use in hose-down areas, damp or corrosive
locations, raintight or watertight non-hazardous applications.
• For heavy duty applications where a service outlet is required for
portable or xed electrical equipment such as:
— Welders
— Generators
— Compressors
— Infrared ovens
— Batch feeders
— Conveyors
— Truck terminals
— Marine docks
• Ideally suited for use in industrial plant applications such as:
— Automotive and steel processing plants
— Pulp and paper processing plants
— Milk processing plants and creameries
— Fabrication yards and shipyards
— Refrigerated truck terminals
• Suitable for use as a motor disconnect.
Features
• Moveable mounting feet allow for installation on irregular
surfaces for easy installation.
• Internal mounting tubes where mounting area is limited.
• Hidden hinge system eliminates sanitation concerns.
• The switch is the latest in technology utilizing self-cleaning
contacts and driven by a solid bridge bar to prevent single
phasing of motors. The quick make/break action provides long
electrical life.
• Meets OSHA requirements for lockout/tagout (Reg. 1910.147).
Switch can be locked in the OFF position.
• Utilizes Style 2 (shell and extra pole) grounding and 3-wire,
4-pole receptacle wiring.
• Available in fused or non-fused using the same compact
enclosure.
• Class J fusing standard on fusible units (100 kAIC short circuit
protection at the load source).
• Removable fuse holders allow for installation and replacement
of fuse away from interior of unit (fuses not supplied).
• Supplied conduit hub can be installed on top or bottom of the
enclosure. Hub sizes: 1.0” 30 Amp, 1.25” 60 Amp.
• Dead front design: Receptacle is not energized until plug is fully
inserted and switch is engaged.
• IP66 Suitable
• UL04 – 5V Flame Rating
Standard Materials
• Enclosure: VALOX® * thermoplastic polyester with seamless form
in place gasket
• Screws: stainless steel screws for outstanding corrosion
resistance
• Materials are UV stabilized
Options
• Reverse Service is useful where a “hot” plug feeds a dead
receptacle. Reverse service is often used for generator
applications where the receptacle houses a dead plug
interior. Plug houses an energized receptacle interior, which
has recessed male contacts to reduce danger of accidental
touching. 30 and 60 Amp units can be easily converted to
reverse service in the eld when matching plug and receptacle
are ordered. Add sufx -RS to receptacle or connector.
Certifications and Compliances
• UL Standard: UL 98, UL 1682, and UL 1686
• UL Listed: E304212
• CSA Standard: CSA 22.2 No. 4, C22.2 No. 182.1
• cUL Listed: E160652
Related Products
• Uses standard Powertite ACP and NACP plugs for wide
acceptability.
Horsepower Ratings
Fusible — Single Phase Non-Fused — Single Phase
Amp 208 Vac 240 Vac 480 Vac 600 Vac 208 Vac 240 Vac 480 Vac 600 Vac
30 Standard —1.5 3 —5 5 10 10
Maximum 5 5 7.5 —
60 Standard —3 5 —10 10 20 30
Maximum 7.5 7.5 15 —
Fusible — Three Phase Non-Fused — Three Phase
Amp 208 Vac 240 Vac 480 Vac 600 Vac 208 Vac 240 Vac 480 Vac 600 Vac
30 Standard —3 5 7.5 10 10 20 20
Maximum 7.5 7.5 15 20
60 Standard 7.5 7.5 15 15 20 20 40 50
Maximum 15 15 30 50
* Valox is a registered trademark of General Electric Co.
Classified by UL for use in specific combinations with Crouse-Hinds. Arktite is a registered trademark of Cooper Crouse-Hinds.
NEMA 4X, 12
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809
ASR Nonmetallic Interlocked Receptacle Ordering Information, Replacement Parts
With Enclosed Disconnect Switch
600 Vac, 30 and 60 Amp, Fused and Non-Fused
Amp Type Config. Catalog Number
30 Non-Fused 3W 4P ASR3034
Fused ASR3034F
60 Non-Fused 3W 4P ASR6034
Fused ASR6034F
Mating Powertite® Plug
Type Amp Mating Plug
Non-Metallic 30 NMACP3034BC
60 NMACP6034BC
Metallic 30 ACP3034BC
60 ACP6034BC
Optional Auxiliary Contacts
Amps Interlock Type Fusible Catalog Number Non-Fusible Catalog Number
30 1 N/O, 1 N/C ASR30FDAUX ASR30AUX
60 1 N/O ASR60FDAUX-O ASR60AUX
60 1 N/C ASR60FDAUX-C N/A
Replacement Parts
Description Catalog Number
Threaded Cover
(Includes Gasket and Chain)
30 Amp Cover PTTC30
60 Amp Cover PTTC60B
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810
ASR Nonmetallic Interlocked Receptacle Dimensions
With Enclosed Disconnect Switch
600 Vac, 30 and 60 Amp, Fused and Non-Fused
Dimensions
30 Amp 60 Amp
A
B
D
G
CF
E
HH
F
A
E
D
B
C
G
NOTE: Units are
provided with
external mounting
feet. Use is
optional. If used
overall mounting
dimensions will
change.
Dimensions in Inches/Millimeters
Amp A B C D E F G H
30 11.50/292.1 7.0/177.8 6.34/161.0 13.00/330.2 0.18/4.57 7.23/183.6 13.46/341.8 8.45/214.6
60 11.50/292.1 7.0/177.8 6.34/161.0 13.00/330.2 0.18/4.57 7.23/183.6 14.45/367.0 8.93/226.8
NMACP Plug
A
C
Ø D
Ø B
Dimensions in Inches/Millimeters
Amp No. Poles A B C D Minimum D Maximum
30 4 7.36/187.0 2.48/63.0 5.71/145.0 0.43/11.0 0.97/24.5
60 4 9.65/245.0 3.94/100.0 6.85/174.0 0.57/14.5 1.42/36.0
ACP Plug
Dimensions in Inches/Millimeters
Amp No. Poles A B C D
30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2
60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6
60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7
NEMA 3, 3R, 4, 4X, 12
WSR Cast Aluminum Enclosure
WSRD (Cutler Hammer)
Sheet Metal Enclosure
WSRD (Square D)
Sheet Metal Enclosure
WSRD Stainless Steel Enclosure
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© September 2010
811
WSR and WSRD Interlocked Receptacle
With Enclosed Disconnect Switch
600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite® ACP and CPH plugs.
Applications
• Designed for use in raintight or watertight, non-hazardous,
heavy duty applications where a service outlet is required for
portable or xed electrical equipment such as:
— Welders
— Generators
— Compressors
— Infrared ovens
— Batch feeders
— Conveyors
— Truck terminals
— Marine docks
• Ideally suited for use in industrial plant applications such as:
— Automotive and steel processing plants
— Pulp and paper processing plants
— Milk processing plants and creameries
— Fabrication yards and shipyards
— Refrigerated truck terminals
Features
• For use where an interlocked disconnect switch is desired to
control a Powertite® receptacle and insertion or removal of plug.
Interlock prohibits plug insertion or removal under load. Plug is
secured in place by interlock and cannot be withdrawn unless
interlock release lever is actuated.
• Spring door standard and screw cap provided at no additional
cost to meet NEMA 3, 3R, 4, 4X applications.
• The Square D F-Series offers the latest in switch technology:
An operating mechanism designed to endure at least three
times the number of operations required by NEMA and UL
standards; modular componentry designed for quick and easy
maintenance; and visible blades for an extra measure of safety
while the low mass cam allows greater blade operating speed
and reduced mechanical wear.
• Insulated, dual-color polymer operating handle clearly indicates
the switch being energized. Ergonomically designed handle
is made of high-impact polymer material for exceptional
ruggedness, durability and corrosion resistance †.
• Utilizes Style 2 (shell and extra pole) grounding and 3-wire,
4-pole receptacle wiring.
• Removable hinged cover allows for ease of installation and
maintenance (WSR).
• Class R fusing standard on WSRD fusible units and J Type on
WSR. Product can be retrotted with Class J, K, or S fusing.
• Short circuit withstand rated to 200,000 RMS symmetrical Amps
(Class R and J Fusing).
• Stainless Steel captive spring out quad lead cover bolts for easy
access and corrosion resistance (WSR).
• Conduit entry is drilled and tapped to 1-1/2”. Reducer bushings
1-1/2” – 1-1/4” and 1-1/2” – 1” provided at no additional cost
(WSR).
• Stainless steel key-hole mounting feet for easy installation
(WSR).
• Unit is equipped with defeatable door interlock which allows
emergency access when switch is energized.
• Cover can be padlocked closed.
• Operating handle can be locked in the OFF or ON position.
• Dead front design: receptacle is not energized until plug is fully
inserted and switch is engaged.
• Wire size for 30 and 60 Amp models is #14 to #2 AWG. For 100
Amp models it is #14 to #1/0 AWG.
Standard Materials and Finishes
• Receptacle assembly: copperfree (4/10 of 1% max.) aluminum
with epoxy powder coating inside and outside
• WSR enclosure: copperfree aluminum with epoxy powder
coating inside and outside
• WSRD enclosure: enamel coated sheet metal
• WSRD-N4 enclosure: stainless steel
• Operating handle †: high impact polymer
• WSR and WSRD-N4 hardware: stainless steel
Options
• Special polarization prevents plug insertion in a receptacle wired
for a different voltage. In installations where there are different
line voltages, the special polarization option is desirable.
This allows only plugs and receptacles wired for the same
line voltage to be mated together. The receptacle interior is
positioned 22-1/2°, relative to the polarization rivet, to the right
(as specied) of standard, and plug is polarized to correspond.
Add sufx -P4 to the standard receptacle.
Certifications and Compliances
• UL Standard: UL 98, UL 50E, UL 1682, UL 1686
• UL Listed: E145917, E160652
• CSA Standard: C22.2 No.4, C22.2 No. 182.1
• CSA Certied: 025875
Related Products
• Uses standard Powertite® ACP or CPH plugs for wide
acceptability.
Square D is a registered trademark of Schneider Electric.
† Cutler Hammer models have metallic handles. Cutler Hammer is a registered trademark of Eaton Corporation.
UL Classified for use with Crouse-Hinds Arktite® plugs. Arktite is a registered trademark of Cooper Crouse-Hinds.
NEMA 3, 3R, 4, 4X, 12
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812
WSR and WSRD Interlocked Receptacle
With Enclosed Disconnect Switch
600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite® ACP and CPH plugs.
Amp
Wire Size
AWG Fusing †
HP at 600
Vac Std/Max
3-Phase
Without
Viewing Window
With
Viewing Window
Aux. Contacts ‡
1 or 2 NO/NC Mating Plug
Cast Aluminum Enclosure — NEMA 3, 3R, 4, 4X, 12
30 #14 to #2 Fused 7.5/20 WSR3352 N/A WSAUX1 WSAUX2 ACP3034BC
Non-Fused 30 WSR33542 N/A WSAUX1 WSAUX2 ACP3034BC
60 #14 to #2 Fused 15/50 WSR6352 N/A WSAUX1 WSAUX2 ACP6034BC
Non-Fused 60 WSR63542 N/A WSAUX1 WSAUX2 ACP6034BC
100 #14 to #1/0 Fused 30/75 WSR10352 N/A WSAUX1 WSAUX2 ACP1034CD
Non-Fused 75 WSR103542 N/A WSAUX1 WSAUX2 ACP1034CD
Sheet Metal Enclosure — NEMA 12
30 #14 to #2 Fused 7.5/20 WSRD3352SQ WSRD3352WSQ WSAUX1 WSAUX2 ACP3034BC
Non-Fused 30 WSRD33542SQ WSRD33542WSQ WSAUX1 WSAUX2 ACP3034BC
60 #14 to #2
Fused 15/50 WSRD6352 N/A WSRDAUX1 WSRDAUX2 ACP6034BC
Non-Fused 60 WSRD63542 N/A WSRDAUX1 WSRDAUX2 ACP6034BC
Fused 15/50 WSRD6352SQ WSRD6352WSQ WSAUX1 WSAUX2 ACP6034BC
Non-Fused 60 WSRD63542SQ WSRD63542WSQ WSAUX1 WSAUX2 ACP6034BC
100 #14 to #1/0 Fused 30/75 WSRD10352SQ WSRD10352WSQ WSAUX1 WSAUX2 ACP1034CD
Non-Fused 75 WSRD103542SQ WSRD103542WSQ WSAUX1 WSAUX2 ACP1034CD
Stainless Steel Enclosure — NEMA 3, 3R, 4, 4X, 12
30 #14 to #2 Fused 7.5/20 WSRD3352N4SD WSRD3352N4WSD WSAUX1 WSAUX2 ACP3034BC
Non-Fused 20 WSRD33542N4SD WSRD33542N4WSD WSAUX1 WSAUX2 ACP3034BC
60 #14 to #2 Fused 15/50 WSRD6352N4SD WSRD6352N4WSD WSAUX1 WSAUX2 ACP6034BC
Non-Fused 50 WSRD63542N4SD WSRD63542N4WSD WSAUX1 WSAUX2 ACP6034BC
100 #14 to #1/0 Fused 30/75 WSRD10352N4SD WSRD10352N4WSD WSAUX1 WSAUX2 ACP1034CD
Non-Fused 75 WSRD103542N4SD WSRD103542N4WSD WSAUX1 WSAUX2 ACP1034CD
Square D Auxiliary Contacts for WSR/WSRD Disconnect Switch
Interlock Type 50 or 60 Hz Vac Make Break Cont. Vdc Make and Break Cont. Catalog Number
1 NO/1 NC
CONTACT
120 40A 15A 15A 115 0.50A 15A
WSAUX1
240 20A 10A 15A 230 0.25A 15A
480 10A 6A 15A — — —
600 8A 5A 15A 600 0.05A 15A
2 NO/2 NC
CONTACTS
120 30A 3.0A 10A 115 1.0A 10A
WSAUX2
240 15A 1.5A 10A 230 0.30A 10A
480 7.5A .75A 10A — — —
600 6.0A .60A 10A 600 0.10A 10A
† Fuses not included in fused products. Class R fusing standard on WSRD fusible units and J Type on WSR. Product can be retrofitted with Class J, K, or S fusing.
‡ To order with auxiliary contacts installed, add suffix from this column to end of Catalog Number.
Standard Square D F-Series Disconnect Switch, except where noted.
Cutler Hammer Disconnect Switch. Cutler Hammer auxiliary switch is 1 NO/1 NC or 2 NO/2 NC.
Single pole single throw interlock kits are rated 1/2 HP @ 110 and 220 Vac. WSAUX1 utilizes a 9007A01 limit switch. WSAUX2 utilizes a 9007C03 limit switch.
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813
WSR and WSRD Interlocked Receptacle Dimensions
With Enclosed Disconnect Switch
600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite® ACP and CPH plugs.
WSRD Interlocked Receptacle with Enclosed Switch — Square D — NEMA 12
G
H
15°
F
®
E
I
J
OFF
ON
C
D
B
A
Dimensions in Inches/Millimeters
Amp A B C D E F G H I J
30 and 60 16.75/425.4 16.50/419.1 7.50/190.5 9.0/228.6 10.50/266.7 22.25/565.1 10.31/261.8 5.53/140.4 7.50/190.5 5.12/130.0
100 20.75/527.0 20.50/520.7 7.50/190.5 9.0/228.6 10.50/266.7 26.25/666.7 10.31/261.8 5.53/140.4 7.50/190.5 5.12/130.0
WSRD Interlocked Receptacle with Enclosed Switch — Square D — NEMA 4
G
H
15°
F
®
E
C
OFF
ON
I
D
B
A
Dimensions in Inches/Millimeters
Amp A B C D E F G H I
30 and 60 17.46/443.4 16.87/428.4 7.50/190.5 8.92/226.5 10.81/274.5 23.0/584.2 10.00/25.4 5.11/129.7 7.50/190.5
100 21.41/543.8 20.82/528.8 7.50/190.5 9.36/237.4 11.25/285.7 28.0/711.2 10.13/25.7 6.97/177.0 7.50/190.5
Plugs and Receptacles
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© September 2010
814
WSR and WSRD Interlocked Receptacle Dimensions
With Enclosed Disconnect Switch
600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite® ACP and CPH plugs.
WSRD Interlocked Receptacle — Cutler Hammer — NEMA 12
B
D
15°
F
®
E
OFF
ON
C
A
Dimensions in Inches/Millimeters
Amp A B C D E F
30 and 60 19.25/488.9 10.25/260.3 7.0/177.8 5.5/139.7 10.25/260.3 24.20/614.6
WSR Interlocked Receptacle — with Enclosed Switch
B
E
C
A
D
Catalog Number
Dimensions in Inches/Millimeters
A B C D E
WSR3352, WSR33542, WSR6352
WSR63542, WSR103542 19.25/488.9 11.00/279.4 6.56/166.6 24.33/617.9 11.56/293.6
WSR10352 22.88/581.1 11.00/279.4 6.56/166.6 24.33/617.9 11.56/293.6
ACP Plug
Dimensions in Inches/Millimeters
Amp No. Poles A B C D
30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2
60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7
100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0
NEMA 3, 3R, 4, 4X, 5, 12
(30 Ampere receptacle is not available as TYPE 4X.)
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© September 2010
815
Applications
• Used to supply power to portable and mobile electrical
equipment in all indoor and outdoor non-hazardous locations.
• Used to provide short circuit protection to portable equipment
when supplied with a circuit breaker or fused disconnect.
• Provides a convenient ON-OFF mechanism.
• Ideal for use in areas where dust, dirt or moisture is a problem.
• Suitable for use in:
— Chemical plants
— Process facilities
— Meat packing plants
— Other manufacturing industries
• Provides high amperage power to heavy equipment such as:
— Motor-generator sets
— Compressors
— Heating and cooling units
— Welders
— Conveyors
Features
• Receptacles are provided with a safety-interlock system. Plugs
cannot be inserted or removed unless the power switch is in the
OFF position.
• The Safety-Interlock is designed to free both hands for insertion
and removal of the plug.
• A cover interlock is provided to
prevent entry to the enclosure while the operator is in the “ON”
position.
• Uses standard Powertite ACP or CPH plugs for wide
acceptability.
• Furnished with rugged cast aluminum housings.
• Flip cap standard and screw cap provided at no additional cost
to meet TYPE 4X applications (screw cap not available on 30
amp).
• Receptacles with 3 phase 4 wire grounded receptacles are pre-
wired to the breaker or disconnect switch.
• Patented brass receptacle contacts exert constant pressure for
good electrical continuity.
• Appleton’s insulating blocks provide the greatest dielectric and
mechanical strength.
• Ergonomically designed yet rugged cast aluminum handle for
exceptional durability and corrosion resistance.
• 600 Vac FB Circuit Breakers.
• Provision is made for locking the operating mechanism in the
OFF position.
• Cast Aluminum, Spring Door: Enclosure 3 and 5.
• Cast Aluminum, Screw Cap: Enclosure 3, 4X and 5.
• Stainless Steel: Enclosure type 3, 3R, 4, 4X, 12.
Standard Materials
• Enclosure and Receptacle: cast copperfree (4/10 of 1% max.)
aluminum
Standard Finish
• Corrosion resistant grey epoxy paint
Options
• One normally opened, one normally closed auxiliary switch, add
sufx –AUX.
• Lockable cover latch add sufx –DL.
• LED Indicator Lights: one light indicates power unit and other
indicates switch is in ON position add sufx –IL.
• Supplied with viewing window add sufx –W.
Certifications and Compliances
• CSA Standard: C22.2 No. 4, C22.2 No. 5, C22.2 No. 182.1
• CSA Certied: 048391
Related Products
• Uses standard Powertite® ACP or CPH plugs for wide
acceptability.
IDSR Interlocked Switched Receptacles V
CSA Certification Only. With Breaker or Disconnect Switch, Fusible or Non-fusible. Weatherproof. Watertight
For use with Powertite® ACP plugs.
UL Classified for use with Crouse-Hinds Arktite® plugs. Arktite is a registered trademark of Cooper Crouse-Hinds.
V CSA Certification only.
NEMA 3, 3R, 4, 4X, 5, 12
(30 Ampere receptacle is not available as TYPE 4X.)
Plugs and Receptacles
Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
816
IBR Interlocked Switched Receptacles V
CSA Certification Only. With Breaker or Disconnect Switch, Fusible or Non-fusible. Weatherproof. Watertight
For use with Powertite® ACP plugs.
Amp. Fusing •
HP at 600 Vac
3-Phase †
Without
Viewing Window
With
Viewing Window
Aux. Contacts ‡
1 or 2 NO/NC Mating Plug
30 Fused 7.5/20 IDSR3034 IDSR3034-W WS30AUX1 WS30AUX2 ACP3034BC
60 Fused 15/50 IDSR6034 IDSR6034-W WS60AUX1 WS60AUX2 ACP6034BC
100 Fused 30/70 IDSR1034 IDSR1034-W WS100AUX1 WS100AUX2 ACP1034CD
30 Non-Fused 25 IDSR3034-NF IDSR3034-NF-W WS30AUX1 WS30AUX2 ACP3034BC
60 Non-Fused 60 IDSR6034-NF IDSR6034-NF-W WS60AUX1 WS60AUX2 ACP6034BC
100 Non-Fused 75 IDSR1034-NF IDSR1034-NF-W WS100AUX1 WS100AUX2 ACP6034BC
Dimensions in Inches/Millimeters
• Fuses not included.
‡ Auxiliary contacts ordered separately for field installation.
† STD/MAX ratings based on type of fuse used eg. For IDSR 3034 – rated at 7.5 HP with standard fuse or rated at 20 HP with time delay fuse.
V CSA Certification only.
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
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© September 2010
817
AE Series Pin and Sleeve Plugs, Connectors and Receptacles
Weatherproof
600 Vac, 250 Vdc. Pressure Wire Terminals.
Applications
• Designed to supply power to portable or xed electrical
equipment such as:
— Welders
— Generators
— Compressors
— Pumps
— Similar apparatus
• Suitable for use in locations where a weatherproof enclosure is
required such as:
— Shipping docks
— Ports
— Ship to shore applications
Features
• Available in 30, 60, and 100 Amp units.
• Contacts exert constant pressure along the entire contact
surface, providing electrical continuity. Solid brass contacts with
beryllium copper springs.
• Choice of receptacle types: weatherproof spring door or
raintight screw cap.
• Plug with clamp ring has neoprene gasket. Ring threads onto
screw cap receptacle to provide raintight assembly when
properly tightened.
• Cable clamps prevent strain on cables and allow easy cable
replacement.
• Mounting box gasket protects receptacle from moisture.
• Insulating blocks provide high degree of dielectric and
mechanical strength and lowest moisture absorption, lowest arc
tracking.
• Choice of several mounting boxes permits different types of
installations.
• Floating-type plug contacts self-align to receptacle contacts.
• Available in two grounding styles: Style 1 (shell only) and Style 2
(shell and extra pole).
• Grounding detent springs in Style 1 and Style 2.
• Grounding strap provided in Style 2 permits extra pole
grounding.
• Longer ground contact in Style 2 “makes rst and breaks last.”
Standard Materials
• Plug, connector, receptacle and mounting box housings:
copperfree (4/10 of 1% max.) aluminum
• Insulation blocks: ber glass reinforced phenolic
• Contacts: brass
Standard Finishes
• Aluminum plug, receptacle, connector, and mounting box
housings: epoxy powder coat
• Insulating blocks and contacts: natural nish
Options
• Reverse Service: useful where a “hot” plug feeds a dead
receptacle. Reverse service is often used for generator
applications where the receptacle houses a dead plug
interior. Plug houses an energized receptacle interior, which
has recessed male contacts to reduce danger of accidental
touching. Sufx -RS to receptacle or connector.
Certifications and Compliances
• UL Standard: UL 1682, UL 1686
Plugs and Receptacles
Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
818
AE Series 30 Amp Pin and Sleeve Receptacles Connectors and Plugs
Weatherproof
600 Vac, 250 Vdc. Pressure Wire Terminals. Wire Size Range: #14—#8
Grounding
Style Wire/Pole
Spring Door
Receptacle Only
Screw Cap
Receptacle Only
Connector
Body Only
Clamping
Ring Plug
Plug Cable Dia.
(Inches)
Style 1
(Shell Only)
2W, 2P AE321 AE327 APR3251 AEP3251 .625 to .750
3W, 3P AE331 AE337 APR3351 AEP3351 .625 to .750
4W, 4P AE341 AE347 APR3451 AEP3451 .625 to .750
Style 2
(Shell and
Extra Pole)
2W, 3P AE332 AE338 APR3361 AEP3361 .625 to .750
3W, 4P AE342 AE348 APR3461 AEP3461 .625 to .750
AE Series Mounting Boxes
Hub Size (Inches) AEE AERH AERC AERA
1/2 AEE13 AERH13 AERC13 AERA13
3/4 AEE23 AERH23 AERC23 AERA23
1AEE33 AERH33 AERC33 AERA33
30 Amp Interiors †
Grounding Style Wire/Pole
Interior Style 1 Interior Style 2
Receptacle Plug Receptacle Plug
Style 1
(Shell Only)
2W, 2P AEI-321 AEPI-321 –– ––
3W, 3P AEI-331 AEPI-331 –– ––
4W, 4P AEI-341 AEPI-341 –– ––
Style 2
(Shell and
Extra Pole)
2W, 3P –– –– AEI-332 AEPI-332
3W, 4P –– –– AEI-342 AEPI-342
† Pins and sleeves are not sold separately.
Plugs and Receptacles Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
819
AE Series 60 Amp Pin and Sleeve Receptacles Connectors and Plugs
Weatherproof
600 Vac, 250 Vdc. Pressure Wire Terminals. Wire Size Range: #8—#4
Grounding
Style Wire/Pole
Spring Door
Receptacle Only
Screw Cap
Receptacle Only
Connector
Body Only
Clamping Ring
Plug
Plug Cable Dia.
(Inches)
Style 1
(Shell Only)
2W, 2P AE621 AE627 APR6252 AEP6252 1.000 to 1.312
3W, 3P AE631 AE637 APR6352 AEP6352 1.000 to 1.312
4W, 4P AE641 AE647 APR6452 AEP6452 1.000 to 1.312
Style 2
(Shell and
Extra Pole)
2W, 3P AE632 AE638 APR6362 AEP6362 1.000 to 1.312
3W, 4P AE642 AE648 APR6462 AEP6462 1.000 to 1.312
AE Series Mounting Boxes
Hub Size (Inches) AEE AERH AERC AERA AJA* AJA Adapter
1AEE36 AERH36 AERC36 AERA36 AJA310 AJA100
1-1/4 AEE46 AERH46 AERC46 AERA46 AJA410 AJA100
1-1/2 AEE56 AERH56 AERC56 AERA56 AJA510 AJA100
2 –– –– –– –– AJA610 AJA100
60 Amp Interiors †
Grounding
Style Wire/Pole
Interior Style 1 Interior Style 2
Receptacle Plug Receptacle Plug
Style 1
(Shell Only)
2W, 2P AEI-621 AEPI-621 –– ––
3W, 3P AEI-631 AEPI-631 –– ––
4W, 4P AEI-641 AEPI-641 –– ––
Style 2
(Shell and Extra Pole)
2W, 3P –– –– AEI-632 AEPI-632
3W, 4P –– –– AEI-642 AEPI-642
* AJA Feed Thru box furnished with one close-up plug in bottom recessed hub.
† Pins and sleeves are not sold separately.
Plugs and Receptacles
Plugs and RecePtacles: ORdinaRy lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
820
AE Series 100 Amp Pin and Sleeve Receptacles Connectors and Plugs
Weatherproof
600 Vac, 250 Vdc. Pressure Wire Terminals. Wire Size Range: #3—#1
Grounding
Style Wire/Pole
Spring Door
Receptacle Only
Screw Cap
Receptacle Only
Connector
Body Only
Clamping Ring
Plug
Plug Cable Dia.
(Inches)
Style 1
(Shell Only)
2W, 2P AE1021 AE1027 APR10253 AEP10253 .875, 1.437 to 1.750
3W, 3P AE1031 AE1037 APR10353 AEP10353 .875, 1.437 to 1.750
4W, 4P AE1041 AE1047 APR10453 AEP10453 .875, 1.437 to 1.750
Style 2
(Shell and
Extra Pole)
2W, 3P AE1032 AE1038 APR10363 AEP10363 .875, 1.437 to 1.750
3W, 4P AE1042 AE1048 APR10463 AEP10463 .875, 1.437 to 1.750
AE Series Mounting Boxes
Hub Size (Inches) AJA * AJA Adapter AEE
1AJA310 AJA100 AEE36
1-1/4 AJA410 AJA100 AEE46
1-1/2 AJA510 AJA100 AEE56
2AJA610 AJA100 ––
100 Amp Interiors †
Grounding
Style Wire/Pole
Interiors Style 1 Interiors Style 2
Receptacle Plug Receptacle Plug
Style 1
(Shell Only)
2W, 2P AEI-1021 AEPI-1021 –– ––
3W, 3P AEI-1031 AEPI-1031 –– ––
4W, 4P AEI-1041 AEPI-1041 –– ––
Style 2
(Shell and Extra Pole)
2W, 3P –– –– AEI-1032 AEPI-1032
3W, 4P –– –– AEI-1042 AEPI-1042
* AJA Feed Thru box furnished with one close-up plug in bottom recessed hub.
† Pins and sleeves are not sold separately.
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© September 2010
821
AE Series 30, 60, and 100 Amp Receptacle Dimensions
Pin and Sleeve Plugs, Connectors and Receptacles
Receptacle Mounted on AEE Box
Dimensions in Inches/Millimeters
Amp A B C D E F
30 6.88/174.7 3.45/87.6 3.95/100.3 7.13/181.1 4.25/107.9 5.00/127.0
60 9.75/247.6 4.73/120.1 4.98/126.4 10.00/254.0 5.38/136.6 6.38/162.0
Receptacle Mounted on AJA-AJAC Box
Dimensions in Inches/Millimeters
Amp A B C D E F G
60 8.88/225.5 8.50/215.9 8.50/215.9 10.75/273.0 4.88/123.9 6.88/174.7 7.88/200.1
100 9.50/241.3 9.13/231.9 9.38/238.2 11.44/290.5 4.88/123.9 6.88/174.7 7.88/200.1
AE Receptacle
Dimensions in Inches/Millimeters
Amp A B C D E
30 3.56/90.4 3.44/87.3 3.38/85.9 2.72/69.0 2.19/55.6
60 4.56/115.8 4.38/111.2 4.50/114.3 3.50/88.9 2.69/68.3
100 5.38/136.6 5.19/131.8 4.50/114.3 3.50/88.9 2.81/71.3
Plugs and Receptacles
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© September 2010
822
AE Series 30, 60, and 100 Amp Connector, Plug and Mounting Box Dimensions
Pin and Sleeve Plugs, Connectors and Receptacles
APC Cable Connector
Dimensions in Inches/Millimeters
Amp A B
30 9.25/234.9 2.94/74.6
60 12.00/304.8 3.69/93.7
100 14.00/355.6 4.13/104.9
AEP Plug
Dimensions in Inches/Millimeters
Amp A B C
30 6.0/152.4 3.19/81.0 2.16/54.8
60 6.0/152.4 3.19/81.0 2.16/54.8
100 8.94/227.0 4.25/107.9 3.13/79.5
AJAC and AJA Mounting Boxes †
Amp Hub Size (Inches)
Dimensions in Inches/Millimeters
A B †C
60, 100 and 150
1 1.13/ 28.7 0.56/14.2 8.0/203.2
1-1/4 1.13/ 28.7 0.56/14.2 8.0/203.2
1-1/2 1.50/ 38.1 0.56/14.2 8.0/203.2
2 1.50/ 38.1 0.56/14.2 8.0/203.2
† AJA has two hubs. Close-up plug furnished in bottom recessed hub.
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© September 2010
823
AE Series Mounting Box Dimensions
For AE Series 30, 60, and 100 Amp Receptacles
AERA *, AERC ‡ and AERH Mounting Boxes
Amp
Hub Size
(Inches)
Dimensions in Inches/Millimeters
A * B ‡C D E F G H J
30 1/2 0.69/17.5 5.31/134.8 3.38/85.8 3.38/85.8 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8
30 3/4 0.75/19.0 5.31/134.8 3.38/85.8 3.38/85.8 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8
30 1 0.81/20.5 5.31/134.8 3.38/85.8 3.38/8.6 2.50/63.5 2.63/66.8 4.56/115.8 2.72/69.0 0.94/23.8
60 1 0.81/20.5 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/8.9 1.38/35.0
60 1-1/4 0.94/23.8 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/88.9 1.38/35.0
60 1-1/2 1.00/25.4 6.50/165.1 4.25/107.9 4.25/107.9 3.13/79.5 3.50/88.9 5.88/149.3 3.50/88.9 1.38/35.0
AEE Mounting Box
Amp Hub Size (Inches)
Dimensions in Inches/Millimeters
A B C D E F G
30 1/2, 3/4, 1 4.12/104.6 5.00/127.0 3.33/84.5 4.25/107.9 3.38/85.8 1.18/29.9 1.10/27.9
60 and 100 1, 1-1/4, 1-1/2 5.41/137.4 6.38/162.0 4.23/107.4 5.38/136.6 4.25/107.9 1.50/38.1 1.50/38.1
* Dimension "A" for AERA only.
‡ Dimension "B" for AERC only.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
• Locations with damp or corrosive conditions.
• Class I: classied locations where ignitable vapors or gases are
present such as:
— Petrochemical plants
— Petroleum reneries
— Paint and chemical plants
• Class II: classied locations such as:
— Process industries where there are dust hazards from
handling such products as our, grain and starch or any
location where ignitable amounts of dust are present or
amounts which would adversely affect performance.
Features
• Intermateable with competitor's plugs of like congurations.
• Factory sealed, external seals not required in most areas. Arcing
is safely conned to receptacle interior.
• Choice of aluminum receptacle with malleable iron mounting
box or all malleable iron receptacle and box.
• Energized receptacle contacts deeply recessed to reduce
danger of accidental touching.
• Unique blade-type, brass contacts exert constant pressure
along entire contact surface and provide superior electrical
contact.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• ECP plug ts any standard non-explosionproof receptacle
(NEMA 5-20R, or 6-20R) as well as U-Line explosionproof
receptacles.
Standard Materials
• U-Line receptacle and cover: copperfree (4/10 of 1% max.)
aluminum
• U-Line mounting box: malleable iron
• U-Line M Series receptacle and mounting box: malleable iron
• ECP plugs: copperfree (4/10 of 1% max.) aluminum housings
• Insulating blocks: glass-lled reinforced polyester
Standard Finishes
• Malleable iron mounting boxes: triple-coat—(1) zinc electroplate,
(2) chromate and (3) epoxy powder coat
• U-Line receptacles: epoxy powder coat
• Cord connector housings and caps: epoxy powder coat
Options
• U-Line all-aluminum receptacle cover and box. Add sufx -A.
Certifications and Compliances
• UL Listed: E10784, E81751
• UL Standard: 1203, 1010, 894
• CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 42, C22
No.159
• CSA Certied: 038644
Illustrated Features
Malleable iron mounting box
with triple-coat finish standard.
Aluminum back box available. Stainless steel slotted hex
head mounting screws.
Mounting lugs. Receptacle housing and
cover optional malleable
iron on EFS-M Series.
Spring-loaded cover seats
against neoprene gasket.
U-Line NEMA 4X corrosion
resistance screw cover kit
available: ULINEREC4XKIT.
Plugs and Receptacles
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© September 2010
824
U-Line® Factory Sealed 20 Amp Plugs and Receptacles
Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction. Choice of Aluminum or Thermoplastic Polyester Plug.
See Plugs and Receptacles: Hazardous Locations for items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III.
Special U-Line receptacles are UL Classified to mount on Killark SWB boxes. Killark is a registered trademark of Hubbell Incorporated.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG
Illustrated Features
Spring door cover keeps dust out of receptacle when plug is not in
use, which may be rotated 180° or completely removed. Stainless
steel cover spring-completely enclosed for protection from
corrosive environments.
With plug in use, neoprene
gasket in throat of receptacle
“seals” around plug keeping
out dirt, water, dust and other
foreign matter.
With plug not in use, spring-
loaded door seats against
neoprene gasket to seal
receptacle from corrosive
atmospheres.
Factory sealed receptacle/switch interior. Switch is an integral
part of receptacle interior, contained in an aluminum sleeve.
Protective xylan coating on inside of sleeve provides smooth
“rotating” action of internal switch, which is activated by rotating
plug in receptacle. Entire aluminum sleeve is sealed at both ends
with neoprene O-rings to protect receptacle/switch interior against
moisture.
For safety... Ordinary location
plug will NOT activate
explosionproof U-Line
receptacle.
Plug mechanical cable clamps
on the plug prevent strain on
cables and meet or exceed UL
150 lb. strain relief pull-out test
for classified locations.
ECP Interchanger™ plug fits ordinary location receptacles (NEMA
5-20R and NEMA 6-20R) and explosionproof U-Line receptacle as
well competitors comparable NEMA blade configured receptacles.
A twist of the plug produces audible “click” to indicate fast make
and break of built-in switch contacts. Twisting plug locks it in
place—cannot be accidentally pulled out.
Special neoprene watertight plug bushing accommodates
flexible cord ranging from .538” to .639” in diameter.
Solderless lugs—all terminals are pressure type to facilitate wiring. Longer plug housing for better gripping and easier plug insertion
and withdrawal.
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© September 2010
825
U-Line® Factory Sealed 20 Amp Plugs and Receptacles
Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction. Choice of Aluminum or Thermoplastic Polyester Plug.
Shaded items on following pages indicate items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III.
Class I, Division 1 Groups B, C, D
Class I, Division 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
Aluminum Receptacle and Malleable Iron Mounting Box †
Type Wire/Pole
Hub Size
(Inches)
Catalog Number
125 Vac, 1 HP 250 Vac, 2 HP
Single Gang
Class I, Division 1 and 2 Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III. Suitable for use in Class I, Division 1, Group B
when used with external seals. ‡
Dead-End 2W, 3P
1/2 EFS150-2023 EFS150-20232
3/4 EFS175-2023 EFS175-20232
1EFS110-2023 EFS110-20232
Feed-Thru 2W, 3P
1/2 EFSC150-2023 EFSC150-20232
3/4 EFSC175-2023 EFSC175-20232
1EFSC110-2023 EFSC110-20232
Dead-End Feed-Thru
Two Gang
Class I, Division 1 and 2 Groups C, D; Class I, Division 2, Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III.
Dead-End 2W, 3P
1/2 EFS250-2023 EFS250-20232
3/4 EFS275-2023 EFS275-20232
1EFS210-2023 EFS210-20232
Feed-Thru 2W, 3P
1/2 EFSC250-2023 EFSC250-20232
3/4 EFSC275-2023 EFSC275-20232
1EFSC210-2023 EFSC210-20232
Dead-End Feed-Thru
Replacement Receptacles
2W, 3P EFSR-2023 EFSR-20232
Spring Door Replacement Assembly (aluminum) ULSCA
Receptacle for use on Killark SWB Boxes. EFSR-2023K EFSR-20232K
NEMA 4X Corrosion Resistance Kit ULINEREC4XKIT
† Standard back box malleable iron. For aluminum back box, add suffix –A to catalog number.
‡ Seals (not furnished—see Fittings Section) must be placed within 2 inches from each conduit opening. Seals are not required in Class I, Division 2 locations.
NEMA Type 4X when the screw cover is installed and the cover is fully engaged.
Shaded area indicates items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III.
Killark is a registered trademark of Hubbell Incorporated.
Plugs and Receptacles
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© September 2010
826
U-Line® Factory Sealed 20 Amp Aluminum Receptacles
Explosionproof, Dust-Ignitionproof
125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.
Class I, Division 1 Groups B, C, D
Class I, Division 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
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© September 2010
827
U-Line® Factory Sealed 20 Amp Malleable Iron Receptacles
Explosionproof, Dust-Ignitionproof
125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.
Malleable Iron Receptacle and Malleable Iron Mounting Box
Type Wire/Pole
Hub Size
(Inches)
Catalog Number
125 Vac, 1 HP 250 Vac, 2 HP
Single Gang — Class I, Group B
Class I, Division 1 and 2 Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III
These models have separate factory sealed
chamber— suitable for Class I, Group B as well as
Class I, Groups C and D, Class II, Groups F ‡, G and
Class III. No external seals required.
Dead-End 2W, 3P 1/2 EFSB150-2023M EFSB150-20232M
3/4 EFSB175-2023M EFSB175-20232M
Feed-Thru 2W, 3P 1/2 EFSCB150-2023M EFSCB150-20232M
3/4 EFSCB175-2023M EFSCB175-20232M
Dead-End Feed-Thru
Single Gang
Class I, Division 1 and 2 Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III Suitable for use in Class I, Division 1, Group B
when used with external seals. ‡
Dead-End 2W, 3P
1/2 EFS150-2023M EFS150-20232M
3/4 EFS175-2023M EFS175-20232M
1EFS110-2023M EFS110-20232M
Feed-Thru 2W, 3P
1/2 EFSC150-2023M EFSC150-20232M
3/4 EFSC175-2023M EFSC175-20232M
1EFSC110-2023M EFSC110-20232M
Dead-End Feed-Thru
Two Gang
Class I, Division 1 and 2 Groups C, D; Class I, Division 2, Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III.
Dead-End 2W, 3P
1/2 EFS250-2023M EFS250-20232M
3/4 EFS275-2023M EFS275-20232M
1EFS210-2023M EFS210-20232M
Feed-Thru 2W, 3P
1/2 EFSC250-2023M EFSC250-20232M
3/4 EFSC275-2023M EFSC275-20232M
1EFSC210-2023M EFSC210-20232M
Dead-End Feed-Thru
Malleable Iron Replacement Receptacle Only
2W, 3P EFSR-2023M EFSR-20232M
Spring door replacement assembly (iron) ULSCM
‡ Seals (not furnished—see Fittings Section) must be placed within 2 inches from each conduit opening. Seals are not required in Class I, Division 2 locations.
Shaded area indicates items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III.
Plugs and Receptacles
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© September 2010
828
U-Line® Factory Sealed 20 Amp Receptacles Dimensions
Explosionproof, Dust-Ignitionproof
125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.
Single Gang Box Two Gang Box Side View
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG
Amp Diagram
Wire/
Pole
Cable Dia.,
(Inches)
Catalog Number
125 Vac, 1 HP 250 Vac, 2 HP
U-Line® Interchanger™ ECP Standard Plug
20 2W, 3P .538 to .639 ECP-2023 –––
20 2W, 3P .538 to .639 ––– ECP-20232
NCP Plug
20 2W, 3P .538 to .639 NCP-2023 –––
20 2W, 3P .538 to .639 ––– NCP-20232
Dimensions in Inches/Millimeters
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© September 2010
829
20 Amp Plugs
For U-Line® 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof
These watertight plugs also fit NEMA 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug.
Applications
• U-Line® Interchanger™ ECP plug: suitable for use in such areas
as reneries, petrochemical plants, and other areas subject to
where ignitable gases are present.
• NCP Plug: ideal where moisture or corrosion is a constant
problem, such as production facilities on marine platforms, and
pipeline transportation facilities.
Features
• Unique blade-type, brass contacts exert constant pressure
along entire contact surface and provide superior electrical
contact.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Longer plug housing for better gripping and easier plug
insertion and withdrawal.
• Plugs ts any standard non-explosionproof receptacle (NEMA
5-20R, or 6-20R) as well as U-Line explosionproof receptacles.
• ECP plug: a twist of the plug produces audible “click” to
indicate fast make and break of built-in switch contacts.
Twisting plug locks it in place and cannot be accidentally pulled
out.
• NCP plug: special neoprene watertight plug bushing
accommodates exible cord ranging from .538” to .639”
diameter.
Standard Materials
• ECP plug: copperfree (less than 4/10ths of 1%) aluminum
• NCP plug: 30% glass-reinforced thermoplastic polyester
Class I, Division 1 Groups B, C, D
Class I, Division 2 Groups B, C, D
Class II, Division 1 and 2 Groups E‡, F, G
Class III
NEMA 3, 3R, 7BCD, 9EFG
Plugs and Receptacles
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© September 2010
830
EFSR-GFI Factory Sealed Ground Fault Circuit Interrupter
For U-Line® 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof
125 Vac branch circuits. Installs in standard EFD Mounting Box.
Applications
• Provides required ground fault protection for portable
electrically-operated devices. Meets all UL and CSA
requirements for ground fault protection in hazardous locations.
• Well suited for use in highly corrosive atmospheres and wet
locations.
• Can be used in conjunction with U-Line® factory sealed
receptacle on 20 Amp, 125 Vac branch circuits.
Features
• Factory sealed construction; no external seals are required.
Arcing is conned within the device’s interior sealed chamber.
• Rated 20 Amp, 125 Vac, 5 mA trip setting.
• Smooth-operating test and reset buttons.
• Can be installed in standard EFD Series mounting boxes.
Choice of malleable iron or aluminum, dead-end or feed-thru
styles.
Standard Materials
• Cover and sealing chamber: cast copperfree (less than 4/10ths
of 1%) aluminum
• Cover bolts, test and reset buttons and shafts: stainless steel
Standard Finish
• Cover and sealing chamber: baked gray epoxy clad nish
Certifications and Compliances
• UL Listed: E81751
• UL Standard: 943, 1203
Description
Hub Size
(Inches)
Catalog Number
Malleable Iron Aluminum
GFI Cover and Box — Single Gang
Dead-End
1/2 EFS150-GFI EFS150A-GFI
3/4 EFS175-GFI EFS175A-GFI
1EFS110-GFI EFS110A-GFI
Feed-Thru
1/2 EFSC150-GFI EFSC150A-GFI
3/4 EFSC175-GFI EFSC175A-GFI
1EFSC110-GFI EFSC110A-GFI
GFI Cover, U-Line Receptacle and Box — Two Gang
Dead-End
1/2 EFS250-2023GFI EFS250A-2023GFI
3/4 EFS275-2023GFI EFS275A-2023GFI
1EFS210-2023GFI EFS210A-2023GFI
Feed-Thru
1/2 EFSC250-2023GFI EFSC250A-2023GFI
3/4 EFSC275-2023GFI EFSC275A-2023GFI
1EFSC210-2023GFI EFSC210A-2023GFI
Aluminum Ground Fault Interrupter Cover/Device
Cover may be used with other EFD boxes and U-Line® receptacles in this section. EFSR-GFI
Shaded area indicated items suitable for Class I, Group B.
EFSR-GFI cover mounted on
single-gang EFD box. The GFI
cover has separate factory
sealed sealing chamber and is
suitable for Class I, Group B as
well as Class I, Groups C and
D; Class II, Groups E, F, G and
Class III.
EFSR-GFI cover installed on
two-gang EFD box together
with U-Line 20 Amp, 125 Vac
factory sealed receptacle.
Receptacle listed for Class
I, Groups C and D, Class II,
Groups F and G, and Class III.
Class I, Division 1 and 2 Groups C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7CD, 9FG
Amp Pilot Light Class I, Division 1 and 2
20
Green LED U2023PGFID1G3
Red LED U2023PGFID1R3
Applications
• Provides required portable ground fault protection for
electrically-operated devices. Meets all UL and CSA
requirements for ground fault protection in hazardous locations.
• Well suited for use in highly corrosive atmospheres and wet
locations.
Features
• Arcing is conned within the device's interior.
• Rated 20 Amp, 125 Vac, 5 mA trip setting.
• Provides open neutral protection to maximize safety.
• High intensity LED pilot light rated at 100,000 hours
• Smooth operating test and reset buttons.
• Heavy duty 3 foot/0.91 meter SO power cord with U-Line 20
Amp NEMA 5-20R plug.
• Lightweight design.
• Convenient carry/hanging handle.
• Plug mates with competitors comparable receptacles. The
receptacle also accepts their respective plugs.
Standard Materials
• Covers and back box: cast copperfree (less than 4/10ths of 1%)
aluminum
• Cover bolts, test and reset buttons and shafts: stainless steel
• Carry/hanging handle: nylon covered galvanized steel
Standard Finish
• Covers and back box: baked gray epoxy clad nish
Options
• Incandescent pilot light available, contact local sales
representative.
Compliances
• UL Standard: 943, 1203
• CSA Standard: C22.2 No. 30
Dimensions
12.90"
327.6 mm
Cord: 36.00"
914.4 mm
2.78"
70.6 mm
6.25"
158.7 mm
5.92"
150.3 mm
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© September 2010
831
U-Line® 20 Amp Portable Receptacle with GFCI
Explosionproof, Dust-Ignitionproof
125 Vac. For use on Hazardous or Non-Hazardous Receptacles.
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© September 2010
832
EFD Cast Device Mounting Boxes
For U-Line® 20 Amp Receptacles
Single, Two, Tandem, and One through Five Gang Boxes.
Type
Hub Size
(Inches)
Catalog Number
Malleable Iron Aluminum
Single Gang
Dead-End
1/2 EFD150-NL-Q EFD150A-NL-Q
3/4 EFD175-NL-Q EFD175A-NL-Q
1EFD110-NL-Q EFD110A-NL-Q
Feed-Thru
1/2 EFDC150-NL-Q EFDC150A-NL-Q
3/4 EFDC175-NL-Q EFDC175A-NL-Q
1EFDC110-NL-Q EFDC110A-NL-Q
Two Gang
Dead-End
1/2 EFD250-NL-Q EFD250A-NL-Q
3/4 EFD275-NL-Q EFD275A-NL-Q
1EFD210-NL-Q EFD210A-NL-Q
Feed-Thru
1/2 EFDC250-NL-Q EFDC250A-NL-Q
3/4 EFDC275-NL-Q EFDC275A-NL-Q
1EFDC210-NL-Q EFDC210A-NL-Q
Tandem †
Dead-End
1/2 EFDT50-NL-Q
3/4 EFDT75-NL-Q
1EFDT10-NL-Q
Feed-Thru
1/2 EFDCT50-NL-Q
3/4 EFDCT75-NL-Q
1EFDCT10-NL-Q
Blank Bodies for Brazed Hubs
Construct complete catalog number per following page. Hubs will be located in center of walls and evenly spaced unless otherwise specified. Where spacings are
critical, submit sketch showing spacing requirements.
1 Gang EFD-1-NL
2 Gang EFD-2-NL
3 Gang EFD-3-NL
4 Gang EFD-4-NL
5 Gang EFD-5-NL
† For tandem bodies, eternal seals must be installed within 5 feet/1.52 meters of each conduit entrance or Class I, Group C and D.
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© September 2010
833
EFD Blank Cast Device Boxes
Drilling Information for Brazed Threaded and Union Hubs for U-Line® 20 Amp Receptacles
Single, Two, Three, Four and Five Gang Boxes.
Determine catalog number as follows:
(1) Select EFD device box catalog number.
(2) Select “Standard Hub Arrangement
Diagram” number.
(3) Select symbols that represent hub
sizes from “Symbol Table.” (Use “0”
where no hub is required, and separate
the various divisions of the complete
catalog number by dashes.)
Example
The blank body device box selected is
EFD3NL and the hub arrangement is
diagram #8. Hub “a” is to be 3/4” brazed
threaded; hub “b”, 1” brazed threaded;
hub “c”, 3/4” brazed threaded; hub “d”,
no hub is required; and hub “e”, 1” brazed
union.
The complete catalog number will be:
EFD–3NL–8–23203E
If a “Standard Hub Arrangement” is not
suitable for the application, or when hubs
are to be more accurately spaced, submit
sketch locating hubs (1) from centerlines
of walls and (2) from outside back of box
(or from mounting lug surface if lugs are
supplied).
All hubs will be located in centerlines of
walls and evenly spaced unless
otherwise specified.
Standard Hub Arrangement Diagrams
Hub “a” is always TOP of box
Two, Three, Four and Five Gang (Front View)
Symbol Table
Hub Size
(Inches)
Brazed
Threaded Hub
Symbol
Brazed Union
Hub Symbol
Blank 0 0
1/2 1 1E
3/4 2 2E
1 3 3E
One Gang (Front View)
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
• Locations with damp or corrosive conditions.
• Class I: classied locations where ignitable vapors or gases are
present such as:
— Petrochemical plants
— Petroleum reneries
— Paint and chemical plants
• Class II: classied locations such as:
— Process industries where there are dust hazards from
handling such products as our, grain and starch or any
location where ignitable amounts of dust are present or
amounts which would adversely affect performance.
Features
• Intermateable with competitor's plugs of like congurations.
• Factory sealed, external seals not required. Arcing is safely
conned to receptacle interior.
• Energized receptacle contacts deeply recessed to reduce
danger of accidental touching.
• Unique blade-type, brass contacts exert constant pressure
along entire contact surface and provide superior electrical
contact.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• ECP plug ts any standard non-explosionproof receptacle
(NEMA 5-15R, 5-20R, or 6-20R) as well as U-Line
explosionproof receptacles.
Standard Materials
• Receptacle, cover and mounting box: copperfree (4/10 of 1%
max.) aluminum
• ECP plugs: copperfree (4/10 of 1% max.) aluminum housings
• Insulating blocks: glass-lled reinforced polyester
Standard Finishes
• Receptacles: epoxy powder coat
• Cord connector housings and caps: epoxy powder coat
Certifications and Compliances
• CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No 42, C22.2
No.159
• CSA Certied: 038644
Illustrated Features
Mounting box.
Stainless steel slotted hex
head mounting screws.
Mounting lugs. Receptacle housing
and cover.
Spring-loaded cover seats
against neoprene gasket.
U-Line® Factory Sealed 15 and 20 Amp Plugs and Receptacles V
CSA Certification Only. Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction – Grounding through Extra Pole and Shell.
CSA Approved when used with Killark® “UGR” Series and Crouse-Hinds® “ENR” Series receptacles. Crouse-Hinds and ENP are registered trademarks of Cooper
Crouse-Hinds. Killark and UGR are registered trademarks of Hubbell Incorporated.
V CSA Certification only.
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© September 2010
834
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G
Illustrated Features
Spring door cover keeps dust out of receptacle when plug is
not in use, which may be rotated 180° or completely removed.
Stainless steel cover spring-completely enclosed for protection
from corrosive environments. Cover may be used with hinge at top
(standard) or rotated 180° to put hinge at bottom.
With plug in use, neoprene
gasket in throat of receptacle
“seals” around plug keeping
out dirt, water, dust and other
foreign matter.
With plug not in use, spring-
loaded door seats against
neoprene gasket to seal
receptacle from corrosive
atmospheres.
Factory sealed receptacle/switch interior. Switch is an integral
part of receptacle interior, contained in an aluminum sleeve.
Protective xylan coating on inside of sleeve provides smooth
“rotating” action of internal switch, which is activated by rotating
plug in receptacle. Entire aluminum sleeve is sealed at both ends
with neoprene O-rings to protect receptacle/switch interior against
moisture.
ECP Interchanger™ plug fits ordinary location receptacles
(NEMA 5-20R or 15R and NEMA 6-20R) and explosionproof U-Line
receptacle as well competitors comparable NEMA blade configured
receptacles.
For safety... Ordinary location
plug will NOT activate
explosionproof U-Line
receptacle.
Plug mechanical cable clamps
on the plug prevent strain on
cables and meet or exceed UL
150 lb. strain relief pull-out test
for classified locations.
Solderless lugs—all terminals are pressure type to facilitate wiring.
Longer plug housing for better gripping and easier plug insertion
and withdrawal.
Knock-out in plug insulator permits “potting” of terminations for
positive protection in severe environments.
A twist of the plug produces audible “click” to indicate fast make
and break of built-in switch contacts. Twisting plug locks it in
place—cannot be accidentally pulled out.
Special neoprene watertight plug bushing accommodates
flexible cord ranging from .538” to .639” in diameter.
V CSA Certification only.
U-Line® Factory Sealed 15 and 20 Amp Plugs and Receptacles V
CSA Certification Only. Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction – Grounding through Extra Pole and Shell.
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© September 2010
835
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G
U-Line® Factory Sealed 15 and 20 Amp Plugs and Receptacles V
CSA Certification Only. Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction – Grounding through Extra Pole and Shell.
Receptacle and Cover Assembly
Description
Catalog Number
125 Vac, 1 HP 250 Vac, 2 HP
20 Amp ECSK-2023 ECSK-20232
Mounting Box — Complete with 1 Close-Up Plug
Hub Size Catalog Number
Single Gang
3/4" ECS-175
1" ECS-110
Two Gang
3/4" ECS-275
1" ECS-210
Dimensions
Cover Mounting Box
V CSA Certification only.
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© September 2010
836
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G
U-Line® Factory Sealed 15 and 20 Amp Plugs V
Explosionproof, Dust-Ignitionproof
These watertight plugs also fit NEMA 5-15R, 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug.
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© September 2010
837
Amp Diagram
Wire/
Pole
Cable Dia.,
(Inches)
Catalog Number
125 Vac, 1 HP 250 Vac, 2 HP
U-Line® Interchanger™ ECP Standard Plug
15 2W, 3P .538 to .639 ECP-1523 –––
20 2W, 3P .538 to .639 ECP-2023 –––
20 2W, 3P .538 to .639 ––– ECP-20232
NCP Plug
15 2W, 3P .538 to .639 NCP-1523 –––
20 2W, 3P .538 to .639 NCP-2023 –––
20 2W, 3P .538 to .639 ––– NCP-20232
Dimensions
V CSA Certification only.
Applications
• U-Line® Interchanger™ ECP plug: suitable for use in such areas
as reneries, petrochemical plants, and other areas subject to
where ignitable gases are present.
• NCP Plug: ideal where moisture or corrosion is a constant
problem, such as production facilities on marine platforms, and
pipeline transportation facilities.
Features
• Unique blade-type, brass contacts exert constant pressure
along entire contact surface and provide superior electrical
contact.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Longer plug housing for better gripping and easier plug
insertion and withdrawal.
• Plugs ts any standard non-explosionproof receptacle (NEMA
5-15R, 5-20R, or 6-20R) as well as U-Line explosionproof
receptacles.
• 15 Amp ECP1523 125 Vac and 20 Amp ECP2023 125 Vac
U-Line plugs are for use in the T-slot congured 20 Amp U-Line
receptacle. ie ECSK-2023.
• ECP plug: a twist of the plug produces audible “click” to
indicate fast make and break of built-in switch contacts.
Twisting plug locks it in place and cannot be accidentally pulled
out.
• NCP plug: special neoprene watertight plug bushing
accommodates exible cord ranging from .538” to .639”
diameter.
Standard Materials
• ECP plug: copperfree (less than 4/10ths of 1%) aluminum
• NCP plug: 30% glass-reinforced thermoplastic polyester
V CSA Certification only.
Plugs and Receptacles
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© September 2010
838
Class I, Division 1 and 2, Groups B, C, D
Class I Zone 1 and 2, IIB + H2 T6
Class II, Division 1 and 2, Groups E, F, G
Class III, Encl. 3R, weatherproof
CSA Type 3R, 7BCD, 9EFG
CSA Approved
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G
U-Line® 20 Amp ECSK-GFI Ground Fault Circuit Interrupter and Receptacle V
CSA Certification Only. Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction – Grounding through Extra Pole and Shell.
Applications
• Provides required ground fault protection for portable
electrically-operated devices. Meets all CSA requirements for
ground fault protection in hazardous locations.
• Well suited for use in highly corrosive atmospheres and wet
locations.
• Can be used in conjunction with U-Line factory sealed
receptacle on 20 Amp, 125 Vac branch circuits.
Features
• Rated 20 Amp, 125 Vac, 5 mA trip setting. 0.075 second trip
time.
• Smooth-operating test and reset buttons.
• Can be installed in standard ECS Series mounting boxes.
Standard Materials
• Cover: cast copperfree (less than 4/10ths of 1%) aluminum
• Push Buttons: Aluminum Upper Barrel and phelonic lower
barrel (Dust cap models have neoprene buttons)
Standard Finish
• Cover: baked gray epoxy clad nish
Options
• Securing rod for push button factory sealed units. Add sufx —
S153.
• CSA Type 4X enclosure and cover. Add sufx —4X.
• Flush mounted single LED trip indicator light. Add sufx -LED.
Certifications and Compliances
• CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No.42,
C22.2 No. 159
• CSA Certied: 038644
Ground Fault Circuit Interrupter Cover Assembly
2-Gang — GFCI and Receptacle
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© September 2010
839
Class I, Division 1 and 2, Groups B, C, D
Class I Zone 1 and 2, IIB + H2 T6
Class II, Division 1 and 2, Groups E, F, G
Class III, Encl. 3R, weatherproof
CSA Type 3R, 7BCD, 9EFG
CSA Approved
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G
Hub Size (Inches) Electrical Rating Catalog Number
Ground Fault Circuit Interrupter — 1-Gang — Non-Factory Sealed Devices
1/2 – 3/4 20 Amp 120 Vac, 5 mA Trip 0.075 Sec. Trip Time ECS2GFI
1 20 Amp 120 Vac, 5 mA Trip 0.075 Sec. Trip Time ECS4GFI
U-Line Receptacles — Factory Sealed Device. Not approved for Group E *
1-Gang
1/2 – 3/4 20 Amp 125 Vac, 1 HP ECS32023
1 20 Amp 125 Vac, 1 HP ECS52023
1/2 – 3/4 20 Amp 250 Vac, 2 HP ECS320232
1 20 Amp 250 Vac, 2 HP ECS520232
2-Gang with two, single receptacle covers
1/2 – 3/4 15/20 Amp 125 Vac, 1 HP ECS72023
1 15/20 Amp 125 Vac, 1 HP ECS92023
1/2 – 3/4 15/20 Amp 250 Vac, 2 HP ECS720232
1 15/20 Amp 250 Vac, 2 HP ECS920232
U-Line Plugs and Receptacles with Ground Fault Protection — 2-Gang — Non-Factory Sealed Devices
1/2 – 3/4 20 Amp 125 Vac, 1 HP ECS6GFI2023
1 20 Amp 125 Vac, 1 HP ECS8GFI2023
Description Hub Size (Inches)
Catalog Number
Single Gang Two Gang
Ground Fault Circuit Interrupter Cover Assembly
Ground Fault Circuit Interrupter (Cover Assembly) ECSK-GFI
Receptacle Cover Assembly ECSK-2023
* Approved for Group F with non-electrically conductive dusts.
V CSA Certification only.
U-Line® 20 Amp ECSK-GFI Ground Fault Circuit Interrupter and Receptacle V
CSA Certification Only. Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction – Grounding through Extra Pole and Shell.
Class I, Groups C, D
Class I, Division 2, Group B
Class I, Zone 1, Group IIB
Class I, Zone 2, Group IIB + H2
Class II, Groups F, G
Class III
NEMA 3RX•
Illustrated Features
Malleable iron mounting box
with triple-coat finish standard.
Aluminum back box available. Stainless steel slotted hex
head mounting screws.
Mounting lugs. Receptacle housing and
cover optional malleable
iron on EFS-M Series.
Spring-loaded cover seats
against neoprene gasket.
U-Line NEMA 4X corrosion
resistance screw cover kit
available: ULINEREC4XKIT.
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
• Locations where damp or corrosive conditions exist.
Features
• Covers are UL Listed when used with Contender® Series back
boxes.
• ECP plug ts any standard non-explosionproof receptacle
(NEMA 5-20R, or 6-20R) as well as U-Line explosionproof
receptacles.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Dead front design: receptacle is not energized until plug is fully
inserted and switch is engaged.
Standard Materials
• Cover: copperfree (4/10 of 1% max.) aluminum
• Back box: malleable iron
• Insulating blocks: berglass reinforced thermoset polyester
Standard Finishes
• Malleable iron mounting boxes: triple-coat– (1) zinc electroplate,
(2) chromate and (3) epoxy powder coat
• Covers and aluminum back boxes: epoxy powder coat
Options
• Copperfree (4/10 of 1% max.) aluminum receptacle cover and
box. Add sufx –SA.
Certifications and Compliances
• UL Listed: E10784
• UL Standard: UL 1203, UL 1010, UL 894
Related Products
• U-Line Contender receptacles only available for use in
combination with 1- and 2-gang EDS boxes incorporating such
devices as pilot lights, switches and push buttons. See Controls
Section.
• NEMA Type 4X when the screw cover kit is installed and the cover is fully engaged.
Covers are UL Classified to mount on Crouse-Hinds® EDS back boxes. Appleton “ENR” Series receptacles are UL Classified for use with Crouse-Hinds® ENP
Series plugs. Crouse-Hinds, EDS and ENP are registered trademarks of Cooper Crouse-Hinds.
Plugs and Receptacles
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© September 2010
840
U-Line® Contender® Factory Sealed 20 Amp Plugs and Receptacles
Explosionproof, Dust-Ignitionproof
Class I, Groups C, D
Class I, Division 2, Group B
Class I, Zone 1, Group IIB
Class I, Zone 2, Group IIB + H2
Class II, Groups F, G
Class III
NEMA 3RX•
• NEMA Type 3RX when the screw cover kit is installed and the cover is fully engaged.
Illustrated Features
Spring door cover keeps dust out of receptacle when plug is not in
use, which may be rotated 180° or completely removed. Stainless
steel cover spring-completely enclosed for protection from
corrosive environments.
With plug in use, neoprene
gasket in throat of receptacle
“seals” around plug keeping
out dirt, water, dust and other
foreign matter.
With plug not in use, spring-
loaded door seats against
neoprene gasket to seal
receptacle from corrosive
atmospheres.
Factory sealed receptacle/switch interior. Switch is an integral
part of receptacle interior, contained in an aluminum sleeve.
Protective xylan coating on inside of sleeve provides smooth
“rotating” action of internal switch, which is activated by rotating
plug in receptacle. Entire aluminum sleeve is sealed at both ends
with neoprene O-rings to protect receptacle/switch interior against
moisture.
ECP Interchanger™ plug fits ordinary location receptacles (NEMA
5-20R and NEMA 6-20R) and explosionproof U-Line receptacle as
well competitors comparable NEMA blade configured receptacles.
For safety... Ordinary location
plug will NOT activate
explosionproof U-Line
receptacle.
Plug mechanical cable clamps
on the plug prevent strain on
cables and meet or exceed UL
150 lb. strain relief pull-out test
for classified locations.
A twist of the plug produces audible “click” to indicate fast make
and break of built-in switch contacts. Twisting plug locks it in
place—cannot be accidentally pulled out.
Special neoprene watertight plug bushing accommodates
flexible cord ranging from .538” to .639” in diameter.
Solderless lugs—all terminals are pressure type to facilitate wiring.
Longer plug housing for better gripping and easier plug insertion
and withdrawal.
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© September 2010
841
U-Line® Contender® Factory Sealed 20 Amp Plugs and Receptacles
Explosionproof, Dust-Ignitionproof
Class I, Groups C, D
Class I, Division 2, Group B
Class I, Zone 1, Group IIB
Class I, Zone 2, Group IIB + H2
Class II, Groups F, G
Class III
NEMA 3RX•
Plugs and Receptacles
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© September 2010
842
U-Line® Contender® Factory Sealed 20 Amp Receptacles
Explosionproof, Dust-Ignitionproof
Type Hub Size
Catalog Numbers †
125 Vac 250 Vac
Single Gang
Dead-End
1/2 ENR11201 ENR11202
3/4 ENR21201 ENR21202
1ENR31201 ENR31202
Feed-Thru
1/2 ENRC11201 ENRC11202
3/4 ENRC21201 ENRC21202
Dead-End Feed-Thru 1ENRC31201 ENRC31202
Two Gang
Dead-End
1/2 ENR12201 ENR12202
3/4 ENR22201 ENR22202
1ENR32201 ENR32202
Feed-Thru
1/2 ENRC12201 ENRC12202
3/4 ENRC22201 ENRC22202
1ENRC32201 ENRC32202
Replacement Receptacles
Receptacle Cover Assembly ENR5201 ENR6202
Spring Cover Replacement Kit (Aluminum) ULSCA
NEMA 4X Corrosion Resistance Kit ULINEREC4XKIT
† Standard back box malleable iron. For aluminum back box, add suffix –SA to catalog number.
NEMA Type 4X when the screw cover is installed and the cover is fully engaged.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG
Amp Diagram
Wire/
Pole
Cable Dia.,
(Inches)
Catalog Number
125 Vac, 1 HP 250 Vac, 2 HP
U-Line® Interchanger™ ECP Standard Plug
20 2W, 3P .538 to .639 ECP-2023 –––
20 2W, 3P .538 to .639 ––– ECP-20232
NCP Plug
20 2W, 3P .538 to .639 NCP-2023 –––
20 2W, 3P .538 to .639 ––– NCP-20232
Dimensions
Applications
• U-Line® Interchanger™ ECP plug: suitable for use in such areas
as reneries, petrochemical plants, and other areas subject to
where ignitable gases are present.
• NCP Plug: ideal where moisture or corrosion is a constant
problem, such as production facilities on marine platforms, and
pipeline transportation facilities.
Features
• Unique blade-type, brass contacts exert constant pressure
along entire contact surface and provide superior electrical
contact.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Longer plug housing for better gripping and easier plug
insertion and withdrawal.
• Plugs ts any standard non-explosionproof receptacle (NEMA
5-20R, or 6-20R) as well as U-Line explosionproof receptacles.
• ECP plug: a twist of the plug produces audible “click” to
indicate fast make and break of built-in switch contacts.
Twisting plug locks it in place and cannot be accidentally pulled
out.
• NCP plug: special neoprene watertight plug bushing
accommodates exible cord ranging from .538” to .639”
diameter.
Standard Materials
• ECP plug: copperfree (less than 4/10ths of 1%) aluminum.
• NCP plug: 30% glass-reinforced thermoplastic polyester.
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
843
20 Amp Plugs
For U-Line® Contender® 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof
These watertight plugs also fit NEMA 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug.
Class I, Division 1 and 2, Groups C, D
Class II, Division 1 and 2, Groups E, F, G
Class III
NEMA 3RX, 7CD, 9EFG
Plugs and Receptacles
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© September 2010
844
GFS-1 Factory Sealed Ground Fault Circuit Interrupter
For U-Line® Contender® 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof
125 Vac Branch Circuits. Installs in Standard Contender Series Mounting Box.
Applications
• Provides required ground fault protection for portable
electrically-operated devices. Meets all UL and CSA
requirements for ground fault protection in hazardous locations.
• Well suited for use in highly corrosive atmospheres and wet
locations.
• Can be used in conjunction with U-Line factory sealed
Contender receptacle on 20 Amp, 125 Vac branch circuits.
Features
• Covers are UL Listed when used with Contender® Series back
boxes.
• Factory sealed construction; no external seals are required.
Arcing is conned within the device’s interior sealed chamber.
• Rated 20 Amp, 125 Vac, 5 mA trip setting.
• Smooth-operating test and reset buttons.
Standard Materials
• Cover and sealing chamber cast copperfree (less than 4/10 of
1%) aluminum
• Cover bolts, test and reset buttons and shafts: stainless steel
Certifications and Compliances
• UL Listed: E81751
• UL Standard: UL 943, UL 1203
Description Catalog Number
Aluminum Ground Fault Interrupter Cover/Device GFS-1
Dimensions
Covers are UL Classified to mount on Crouse-Hinds® EDS back boxes. Crouse-Hinds, EDS and ENP are registered trademarks of Cooper Crouse-Hinds.
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© September 2010
845
EDS Cast Device Mounting Boxes and Dimensions
For U-Line® Contender® 20 Amp Receptacles
Hub Size
(Inches)
Dimensions in Inches/Millimeters Catalog Number
Type A B C Malleable Iron Aluminum
Single Gang
Dead-End
1/2 6.06/153.9 6.81/172.9 0.75/19.0 EDS171 EDS171-SA
3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDS271 EDS271-SA
1 6.17/156.7 7.03/178.5 1.00/25.4 EDS371 EDS371-SA
Feed-Thru
1/2 6.06/153.9 6.81/172.9 0.75/19.0 EDSC171 EDSC171-SA
3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDSC271 EDSC271-SA
1 6.17/156.7 7.03/178.5 1.00/25.4 EDSC371 EDSC371-SA
Two Gang
Dead-End
1/2 6.06/153.9 6.81/172.9 0.88/22.3 EDS172 EDS172-SA
3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDS272 EDS272-SA
1 6.17/156.7 7.03/178.5 1.00/25.4 EDS372 EDS372-SA
Feed-Thru
1/2 6.06/153.9 6.81/172.9 0.88/22.3 EDSC172 EDSC172-SA
3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDSC272 EDSC272-SA
1 6.17/156.7 7.03/178.5 1.00/25.4 EDSC372 EDSC372-SA
Tandem †
Dead-End
1/2 11.31/287.2 12.09/307.0 0.88/22.3 EDS147 EDS147-SA
3/4 11.31/287.2 12.09/307.0 0.88/22.3 EDS247 EDS247-SA
1 11.44/290.5 12.31/312.6 1.00/25.4 EDS347 EDS347-SA
Feed-Thru
1/2 11.31/287.2 12.09/307.0 0.88/22.3 EDSC147 EDSC147-SA
3/4 11.31/287.2 12.09/307.0 0.88/22.3 EDSC247 EDSC247-SA
1 11.44/290.5 12.31/312.6 1.00/25.4 EDSC347 EDSC347-SA
Dimensions
Single Gang Box Two Gang Box Single/Two Gang Box Side View Tandem
3.50"
88.9 mm
5.88"
149.3 mm
2.63"
66.8 mm
B
A5.88"
149.3 mm
0.32"/8.1 mm Dia.
5.09"
159.2 mm
7.19"
182.6 mm
1.31"
33.2 mm
6.19”
157.2 mm
3.06”
77.7 mm
3.20”
81.2 mm
C
60°
3.50”
88.9 mm
† For tandem bodies, external seals must be installed within 5 feet/1.52 meters of each conduit entrance for Class I, Groups C and D.
Class I, Division 1, Groups C, D
Class I, Division 2, Groups B, C, D
NEMA 3, 3R, 3RX, 4X, 7CD, 12
Illustrated Features
Unique labyrinth-path construction assures flame-tight joint
between body and cover.
Aluminium grounding grid, imbedded into the nonmetallic
enclosure during molding, provides complete grounding system.
No field work. No extra grounding wires or parts required.
Plugs and Receptacles
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846
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
• Locations where damp or corrosive conditions exist.
Features
• Nonmetallic construction with metal imbedded grounding grid.
• Feed-thru or dead-end grounded 1/2” or 3/4” conduit openings
for threaded conduit.
• Special grounding wire provides safe grounding when cover is
removed.
• Excellent resistance to ultraviolet light and water.
• Excellent conduit connection strength.
• Superior ammability resistance.
• Enclosure walls are 5/16” thick.
• Silicone gasket, specially designed for the labyrinth-path joint,
prevents entrance of moisture without interfering with the
venting of cooled hazardous gases and vapors.
• Explosionproof when sealing ttings (sold separately) are
installed at each conduit entrance.
• Excellent resistance to fungi, mold.
Materials
• Mounting box: natural color, high strength thermoplastic
polyetherimide
• Gasket: silicone
Certifications and Compliances
• UL Standard: UL 1010 (UL 1203)
• UL Listed: E10784
Related Products
• Sealing tting must be installed at each conduit entrance of
the N1 enclosure to be explosionproof. See Fittings Section.
U-Line® N1 Series 20 Amp Plugs and Receptacles
With Nonmetallic Intraground® Enclosure. Explosionproof
125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.
Class I, Division 1, Groups C, D
Class I, Division 2, Groups B, C, D
NEMA 3, 3R, 3RX, 4X, 7CD, 12
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© September 2010
847
U-Line® N1 Series 20 Amp Receptacles
With Nonmetallic Intraground® Enclosure. Explosionproof
125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.
Nonmetallic Mounting Box with Aluminum Epoxy Coated Receptacle
Catalog Number Hub Size (Inches) ‡Wire/Pole Volts Catalog Number †
Dead-End
1/2 or 3/4 2W, 3P 125 N1D75-2023
1/2 or 3/4 2W, 3P 250 N1D75-20232
Feed-Thru
1/2 or 3/4 2W, 3P 125 N1DC75-2023
1/2 or 3/4 2W, 3P 250 N1DC75-20232
Dimensions
Front View Side View
† Sealing fittings must be field installed adjacent to enclosure on all conduit runs.
‡ Furnished with a 3/4” to 1/2” reducer for each hub.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG
Plugs and Receptacles
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© September 2010
848
20 Amp Plugs
For U-Line® Intraground® N1 Series 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof
These watertight plugs also fit NEMA 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug.
Amp Diagram
Wire/
Pole
Cable Dia.,
(Inches)
Catalog Number
125 Vac, 1 HP 250 Vac, 2 HP
U-Line® Interchanger™ ECP Standard Plug
20 2W, 3P .538 to .639 ECP-2023 ––
20 2W, 3P .538 to .639 –– ECP-20232
NCP Plug
20 2W, 3P .538 to .639 NCP-2023 ––
20 2W, 3P .538 to .639 –– NCP-20232
Dimensions
Applications
• U-Line® Interchanger™ ECP plug: suitable for use in such areas
as reneries, petrochemical plants, and other areas subject to
where ignitable gases are present.
• NCP Plug: ideal where moisture or corrosion is a constant
problem, such as production facilities on marine platforms, and
pipeline transportation facilities.
Features
• Unique blade-type, brass contacts exert constant pressure
along entire contact surface and provide superior electrical
contact.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Longer plug housing for better gripping and easier plug
insertion and withdrawal.
• Plugs ts any standard non-explosionproof receptacle (NEMA
5-20R, or 6-20R) as well as U-Line explosionproof receptacles.
• ECP plug: a twist of the plug produces audible “click” to
indicate fast make and break of built-in switch contacts.
Twisting plug locks it in place and cannot be accidentally pulled
out.
• NCP plug: special neoprene watertight plug bushing
accommodates exible cord ranging from .538” to .639”
diameter.
Standard Materials
• ECP plug: copperfree (less than 4/10ths of 1%) aluminum
• NCP plug: 30% glass-reinforced thermoplastic polyester
Class I, Division 1 and 2, Groups B, C, D
Class II, Division, 1 and 2, Groups F†, G
Class III
NEMA ‡ 3, 3R, 3RX•, 4X, 7BCD, 9F†G, 12
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© September 2010
849
U-Line® Factory Sealed 20 Amp Panel Mounting Plugs and Receptacles
Explosionproof, Dust-Ignitionproof, Watertight
125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2HP. Dead-Front Safety Construction.
Applications
• Class I, Division 1 applications require a minimum of ve full
threads of engagement (seven for Group B).
— ECHT is designed to be used where unit is threaded into
1-1/2” NPT (tapered) threads, such as in panelboards.
— ECH is designed to be used where the unit is threaded into
2” NPSM (straight) threads.
• In Class I, Division 2 applications no thread engagement is
required unless non-factory sealed devices are also installed in
the enclosure.
— ECHT and ECH are suitable for use with approved
enclosures having threaded or non-threaded openings for
these receptacles.
— Where threaded enclosures are used, they must have
1-1/2” NPT or NPSM threads to t the ECHT and 2” NPSM
(straight) threads to t the ECH.
Features
• Furnished with steel locknut and neoprene sealing gasket
assembly.
• Gasketed construction protects receptacle against moisture
and dirt with plug in or out.
• Interior switch cylinder has neoprene O-ring at each end to seal
out dust and moisture.
• Style 2 (shell and extra pole) grounding.
Standard Materials
• Copperfree (less than 4/10ths of 1%) aluminum
Standard Finishes
• Epoxy clad-two-coat baked nish
Certifications and Compliances
• UL Standard: UL 1010 (UL 1203)
• UL Listed: E10784
• CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159
• CSA Certied: 038644
Recommended Enclosure Types
Typical Class I, Division 1 Application Typical Class I, Division 2 Application
Hazardous
(Classified) Location Suitable Enclosure Type
Class I, Division 1 NEMA 7BCD with 1-1/2” (1-1/2—11-1/2 NPT) or 2” (2—11 1/2 NPSM) thread opening. Minimum 7 full threads of
engagement required for Group B; minimum 5 threads for Groups C and D.
Class I, Division 2 NEMA 3, 3R, 3S,12 or any suitable enclosed and gasketed enclosure that prevents the escape of sparks or burning
materials.
Class II, Division 1 NEMA 9F †, G with 1-1/2” (1-1/2—11-1/2 NPT) or 2” (2—11-1/2 NPSM) thread opening. Minimum 3 full threads of
engagement required.
Class II, Division 2 NEMA 3, 3S,12 or any suitable enclosed and gasketed enclosure that minimizes entrance of dust and prevents
escape of sparks or burning materials.
‡ Suitable for these types with a suitable NEMA enclosure.
† Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
Meets NEMA 4X when plug is installed or screw cover is fully engaged and mounted in a suitable enclosure.
• NEMA 3X when spring cover is used and mounted in a suitable enclosure.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division, 1 and 2, Groups F, G
Class III
NEMA ‡ 3, 3R, 3RX•, 4X, 7BCD, 9FG, 12
Plugs and Receptacles
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© September 2010
850
U-Line® Factory Sealed 20 Amp Panel Mounting Plugs and Receptacles
Explosionproof, Dust-Ignitionproof, Watertight
125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2HP. Dead-Front Safety Construction.
20 Amp Aluminum Receptacle
Thread Size and Type †Wire/Pole
Catalog Number
125 Vac, 1 HP 250 Vac, 2 HP
Spring and Screw Cap
Included with Assembly
1-1/2” (1-1/2—11-1/2 NPT) 2W, 3P ECHT2023 ECHT20232
2” (2—11-1/2 NPSM) 2W, 3P ECH2023 ECH20232
Dimensions
ECHT ECH
Open Cover
† ECHT has 1-1/2” tapered threads (1-1/2-11-1/2 NPT); ECH has 2” straight threads (2—11-1/2 NPSM).
‡ Suitable for these types with a suitable NEMA enclosure.
Meets NEMA 4X when plug is installed or screw cover is fully engaged and mounted in a suitable enclosure.
• NEMA 3X when spring cover is used and mounted in a suitable enclosure.
CSA Certications:
Class I, Division 1 and 2 Groups B, C, D
Class II, Division, 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG
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© September 2010
851
U-Line® ECCL/ECC Factory Sealed 20 Amp Cable Connectors V
CSA Certification Only
125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2HP. Dead-Front Safety Construction .
Applications
• Adapter sets for connecting portable devices having ECP
U-Line Plugs to existing receptacles in non-hazardous areas.
Completed adapter set consists of ECCL (or ECC), short exible
cord and plug to t existing receptacle.
Features
• Gasketed spring cover snaps shut to protect against moisture
and combustible dust.
• Gasket in receptacle throat “seals” around plug for protection
against environment.
• Interior switch cylinder.
• O-ring at each end to seals combustible dust and moisture.
• 2 bushings to accommodate various cable sizes.
Standard Materials
• Housing: copperfree (4/10ths of 1% max.) aluminum
• O-Ring: neoprene
Standard Finishes
• Epoxy powder coat
Certifications and Compliances
• CSA Standard: C22.2 No.25, C22.2 No. 30, C22.2 No. 159
• CSA Certied: 038644
20 Amp Cable Connectors
Wire/Pole
Cable Dia.
(Inches) Amps
Catalog Number
125 Vac, 1 HP 250 Vac, 2 HP
With Spring Cover 2W, 3P .538 to .639 20 ECCL2023
Without Spring Cover 2W, 3P .538 to .639 20 ECC2023 ECC20232
NEMA 4X Corrosion Resistance Kit ULINEREC4XKIT
Dimensions
V CSA Certification only.
NEMA Type 4X when screw cover kit is used and screw cover is fully engaged.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
NEMA 3RX•, 7BCD
Does not intermate with
Contender® CPS 20 Amp
Pin and Sleeve Receptacles
Plugs and Receptacles
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© September 2010
852
CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles
Explosionproof
120-240 Vac, 20 Amp at 1 HP; 20 Amp at 24 Vdc. Dead-Front Safety Construction.
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
• Locations where damp or corrosive conditions exist.
Features
• Captive stainless steel hex head slotted screws.
• Plug mechanical cable clamps prevent strain on cables; they
meet or exceed UL strain relief pull-out requirements.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Delayed action construction. Insert plug partially rotate slide on
front of receptacle and insert plug fully.
• Factory sealed: external seals not required.
• CPS Series plug and receptacles are supplied with pressure
terminal connectors.
• Energizes receptacle terminals deeply recessed to prevent
accidental touching.
Standard Materials
• Cover: copperfree (less than 4/10ths of 1%) aluminum
• Mounting bodies: malleable iron
• Insulating blocks: berglass reinforced thermoset polyester
• Cover gasket and plug grommet: neoprene
Standard Finishes
• Malleable iron mounting bodies: triple-coat (1) zinc electroplate,
(2) chromate and (3) epoxy powder coat
• Aluminum covers: epoxy powder coat
Certifications and Compliances
• UL Standard: UL 1010 (UL 1203)
• UL Listed: E10784, E81751
• CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159
• CSA Certied: 038644
Related Products
• For a EFSR-GFI Ground Fault Circuit Interrupter refer to the
U-Line® 20 Amp Receptacles within the Plugs and Receptacles:
Hazardous Location Section.
CPS Receptacle
15° Angle Type
CPS Receptacles
with EFD Mounting Boxes
• NEMA 3X with Screw Cover Kit installed and cover full engaged.
Shaded items on following page suitable for Class I, Group B in addition to Class I, Groups C and D.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
NEMA 3RX•, 7BCD
Does not intermate with
Contender® CPS 20 Amp
Pin and Sleeve Receptacles
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
853
CPS 20 Factory Sealed Amp Pin and Sleeve Replacement Receptacles and CPP Plugs
Explosionproof
120-240 Vac, 20 Amp at 1 HP; 20 Amp at 24 Vdc. Dead-Front Safety Construction.
Type Number of Gangs Wire/Pole Cable Dia. (Inches) Catalog Number
CPS Receptacle 15° Angle Type
Dead-End –– 2W, 3P 1/2 CPSA-2350
3/4 CPSA-2375
CPS Receptacles with EFD Mounting Boxes
CPC1
Dead-End Single 2W, 3P
1/2 CPE1-2350
3/4 CPE1-2375
1CPE1-23100
Feed-Thru Single 2W, 3P
1/2 CPC1-2350
3/4 CPC1-2375
1CPC1-23100
CPC2 †
Dead-End Two 2W, 3P
1/2 CPE2-2350
3/4 CPE2-2375
1CPE2-23100
Feed-Thru Two 2W, 3P
1/2 CPC2-2350
1 CPC2-23100
3/4 CPC2-2375
CPS Replacement Receptacle and Cover Assembly
CPSR 2W, 3P CPSR-23
Replacement Spring Cover CPSCA
CPR Replacement Receptacle Cover Assembly Only
CPR 2W, 3P CPR-23
Spring Cover Kit CPRCA
NEMA 3X Corrosion Resistance Kit •CPS233RXKIT
CPP Plugs for use with CPS Receptacles
Pressure Terminals
Plug amperes match receptacle
ratings 2W, 3P .536 to .639 CPP-2023
• NEMA 3X with Screw Cover Kit installed and cover full engaged.
† Suitable for Class 1, Group C, D, Class I Div 2 Group B, C, D, Class II, Groups F, G
Shaded area indicates items suitable for Class I, Group B in addition to Class I, Groups C and D.
Does not intermate with
Contender® CPS 20 Amp
Pin and Sleeve Receptacles
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
854
EFD Cast Device Mounting Boxes
For CPS 20 Amp Receptacles
Single, Two, and Tandem Boxes.
Type
Hub Size
(Inches)
Catalog Number
Malleable Iron Aluminum
Single Gang
Dead-End
1/2 EFD150-NL-Q EFD150A-NL-Q
3/4 EFD175-NL-Q EFD175A-NL-Q
1EFD110-NL-Q EFD110A-NL-Q
Feed-Thru
1/2 EFDC150-NL-Q EFDC150A-NL-Q
3/4 EFDC175-NL-Q EFDC175A-NL-Q
1EFDC110-NL-Q EFDC110A-NL-Q
Two Gang
Dead-End
1/2 EFD250-NL-Q EFD250A-NL-Q
3/4 EFD275-NL-Q EFD275A-NL-Q
1EFD210-NL-Q EFD210A-NL-Q
Feed-Thru
1/2 EFDC250-NL-Q EFDC250A-NL-Q
3/4 EFDC275-NL-Q EFDC275A-NL-Q
1EFDC210-NL-Q EFDC210A-NL-Q
Tandem †
Dead-End
1/2 EFDT50-NL-Q
3/4 EFDT75-NL-Q
1EFDT10-NL-Q
Feed-Thru
1/2 EFDCT50-NL-Q
3/4 EFDCT75-NL-Q
1EFDCT10-NL-Q
† For tandem bodies, eternal seals must be installed within 5 feet/1.52 meters of each conduit entrance or Class I, Group C and D.
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
855
CPS 20 Amp Factory Sealed Receptacles and CPP Plugs Dimensions
CPSA 45° Angle Type Receptacle
CPSA 15° Angle Type Receptacle
CPP Plug
Class I, Division 1 and 2, Groups C, D Does not intermate with
CPS 20 Amp Factory Sealed Pin
and Sleeve Receptacles
Covers are UL Classified to mount on Crouse-Hinds EDS mounting bodies. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds.
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
856
Contender® CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles
Explosionproof, Delayed Action
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
• Locations where damp or corrosive conditions exist.
• Meets all UL and CSA requirements for ground fault protection
in hazardous locations when GFCI cover is used.
Features
• Covers are UL Listed when used with Contender® Series
mounting bodies.
• Plug mechanical cable clamps prevent strain on cables – they
meet or exceed UL strain relief pull-out requirements.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Delayed action construction: insert plug partially rotate slide on
front of receptacle and insert plug fully.
• Factory sealed: external seals not required.
• Plug and receptacles are supplied with pressure terminal
connectors.
Standard Materials
• Cover: copperfree (4/10 of 1% max.) aluminum
• Mounting bodies: malleable iron
• Screws: captive hex head slotted, stainless steel
• Insulating blocks: berglass reinforced thermoset polyester
• Plug grommet: neoprene
Standard Finishes
• Malleable iron mounting bodies: triple-coat– (1) zinc
electroplate, (2) chromate and (3) epoxy powder coat
• Covers and aluminum mounting bodies: epoxy powder coat
Options
• Copperfree (4/10 of 1% max.) aluminum receptacle cover and
box. Add sufx –SA.
• U-Line Corrosion Resistance kit. Order ULINE3RXKIT.
Certifications and Compliances
• UL Standard: UL 1010 (UL 1203), UL 894
• UL Listed: E10784
Class I, Division 1 and 2, Groups C, D Does not intermate with
CPS 20 Amp Factory Sealed Pin
and Sleeve Receptacles
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
857
Contender® CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles
Explosionproof, Delayed Action
Type Wire/Pole
Hub Size
(Inches)
Catalog Numbers †
20 Amp 125-250 Vac
1HP, 20 Amp @ 18 Vdc
Single Gang
Dead-End Feed-Thru
Dead-End 2W, 3P
1/2 CPS152-101
3/4 CPS152-201
1CPS152-301
Feed-Thru 2W, 3P
1/2 CPS152-111
3/4 CPS152-211
1CPS152-311
Two Gang
Dead-End 2W, 3P
1/2 CPS152-102
3/4 CPS152-202
1CPS152-302
Feed-Thru 2W, 3P
1/2 CPS152-112
3/4 CPS152-212
1CPS152-312
Receptacle with GFI ‡
Dead-End 2W, 3P
1/2 CPS152-102GFI
3/4 CPS152-202GFI
1CPS152-302GFI
Feed-Thru 2W, 3P
1/2 CPS152-112GFI
3/4 CPS152-212GFI
1CPS152-312GFI
† Aluminum receptacle cover and malleable iron EDS box. For aluminum box and receptacle cover, add suffix –SA.
‡ GFI units rated 20 Amp, 125 Vac.
Appleton Contender CPS Receptacles UL Classified for use with Crouse-Hinds CPS plugs. Appleton covers are UL Classified to mount on Crouse-Hinds EDS
mounting bodies. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds.
Class I, Division 1 and 2, Groups C, D Does not intermate with
CPS 20 Amp Factory Sealed Pin
and Sleeve Receptacles
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
858
Contender® CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles
Explosionproof, Delayed Action
Type Wire/Pole
Catalog Numbers †
20 Amp 125-250 Vac
1HP, 20 Amp @ 18 Vdc
Cover Assemblies
CPS152R GFS1
Receptacle Only CPS152R
GFCI Cover, 5 mA Trip Setting ‡GFS1
CPSCA ULINE3RXKIT
Spring Cover Replacement Kit (Aluminum) CPSCA
NEMA 3RX Corrosion Resistance Kit ULINE3RXKIT
NEMA 4X Corrosion Resistance Kit ULINEREC4XKIT
Plug
Pressure Terminals 2W, 3P CPP516
Plug amperes match receptacle ratings
† Aluminum receptacle cover and malleable iron EDS box. For aluminum box and receptacle cover, add suffix –SA.
‡ GFI units rated 20 Amp, 125 Vac.
Appleton CPP516 plug is UL Classified for use on Crouse-Hinds CPS receptacles. Appleton covers are UL Classified to mount on Crouse-Hinds EDS mounting
bodies. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds.
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
859
EDS Cast Device Mounting Boxes and Dimensions
For Contender® CPS 20 Amp Factory Sealed Receptacles and CPP Plugs
Type Hub Size
(Inches)
Dimensions in Inches/Millimeters Catalog Number
A B C Malleable Iron Aluminum
Single Gang
Dead-End
1/2 6.06/153.9 6.81/172.9 0.75/19.0 EDS171 EDS171-SA
3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDS271 EDS271-SA
1 6.17/156.7 7.03/178.5 1.00/25.4 EDS371 EDS371-SA
Feed-Thru
1/2 6.06/153.9 6.81/172.9 0.75/19.0 EDSC171 EDSC171-SA
3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDSC271 EDSC271-SA
1 6.17/156.7 7.03/178.5 1.00/25.4 EDSC371 EDSC371-SA
Two Gang
Dead-End
1/2 6.06/153.9 6.81/172.9 0.88/22.3 EDS172 EDS172-SA
3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDS272 EDS272-SA
1 6.17/156.7 7.03/178.5 1.00/25.4 EDS372 EDS372-SA
Feed-Thru
1/2 6.06/153.9 6.81/172.9 0.88/22.3 EDSC172 EDSC172-SA
3/4 6.06/153.9 6.81/172.9 0.88/22.3 EDSC272 EDSC272-SA
1 6.17/156.7 7.03/178.5 1.00/25.4 EDSC372 EDSC372-SA
Tandem †
Dead-End
1/2 11.31/287.2 12.09/307.0 0.88/22.3 EDS147 EDS147-SA
3/4 11.31/287.2 12.09/307.0 0.88/22.3 EDS247 EDS247-SA
1 11.44/290.5 12.31/312.6 1.00/25.4 EDS347 EDS347-SA
Feed-Thru
1/2 11.31/287.2 12.09/307.0 0.88/22.3 EDSC147 EDSC147-SA
3/4 11.31/287.2 12.09/307.0 0.88/22.3 EDSC247 EDSC247-SA
1 11.44/290.5 12.31/312.6 1.00/25.4 EDSC347 EDSC347-SA
Dimensions
Single Gang Box Two Gang Box Single/Two Gang Box Side View Tandem
3.50"
88.9 mm
5.88"
149.3 mm
2.63"
66.8 mm
B
A5.88"
149.3 mm
0.32"/8.1 mm Dia.
5.09"
159.2 mm
7.19"
182.6 mm
1.31"
33.2 mm
6.19”
157.2 mm
3.06”
77.7 mm
3.20”
81.2 mm
C
60°
3.50”
88.9 mm
GFS-1 CPP Plug
Front View Side View
† For tandem bodies, external seals must be installed within 5 feet/1.52 meters of each conduit entrance for Class I, Groups C and D.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 7BCD, 9FG
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
• Locations with damp or corrosive conditions.
• Class I: locations where ignitable vapors or gases are present
such as:
— Petrochemical plants
— Petroleum reneries
— Paint and chemical plants
• Class II: locations such as process industries where there are
dust hazards from handling such products as our, grain and
starch or any location where ignitable amounts of dust are
present or amounts which would adversely affect performance.
Features
• Energized receptacle contacts deeply recessed to reduce
danger of accidental touching.
• Screw cap fastened to chain.
• Unique design brass contacts exert constant pressure along
entire contact surface and provide superior electrical contact.
• Plug mechanical cable clamps prevent strain on cables — they
meet or exceed UL strain relief pull-out requirements.
• Neoprene bushing compressed by cable collar prevents
entrance of water.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• “Interlocked Switch and Cover” offers double protection-plug
cannot be inserted or removed unless switch is in OFF position.
Interlock device in the cover breaks circuit when locking screw
is backed down for cover removal. To operate, insert plug and
turn switch to ON position.
Standard Materials
• Body: malleable iron
• Screw covers: copperfree (4/10 of 1% max.) aluminum
• Insulating blocks: phenolic
Standard Finishes
• Malleable iron receptacles: triple-coat-(1) zinc electroplate,
(2) chromate and (3) epoxy powder coat
• Cord connector housings and caps: epoxy powder coat
Certifications and Compliances
• UL Standard: UL 1010 (UL1203), UL 894
• UL Listed: E10784
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
860
FSQX 30 Amp Receptacles with Interlocked Switch and Cover
Explosionproof, Dust-Ignitionproof
Raintight Screw Cap Receptacle Cover—Interlocked Switch and Cover Safety Construction.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 7BCD, 9FG
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
861
FSQX 30 Amp Receptacles with Interlocked Switch and Cover
Explosionproof, Dust-Ignitionproof
Raintight Screw Cap Receptacle Cover—Interlocked Switch and Cover Safety Construction.
Type Wire/Pole
Hub Size
(Inches)
Catalog
Number
FSQX Receptacles
Furnished with four hubs and three close-up plugs. Supplied with 1” to 3/4” reducers.
2-Pole Switch rated at 30 Amp 2W, 3P 1 FSQX3023-100
2 HP, 120 Vac
5 HP, 240 Vac
10 HP, 480 Vac
15 HP, 600 Vac
3-Pole Switch rated at 30 Amp 3W, 4P 1 FSQX3034-100
3 HP, 120 Vac
7.5 HP, 240 Vac
15 HP, 480 Vac
20 HP, 600 Vac
Type Wire/Pole
Cable Dia., Inches
Min. — Max.
Catalog
Number
FP Plugs for Use with Receptacles Above
Furnished with cable grip and rubber bushing. Solder well wire terminals. Pressure terminal for grounding.
Plug amperes match receptacle ratings
2W, 3P .75 to .875 FP-3023
3W, 4P .75 to .875 FP-3034
Dimensions
FSQX Receptacle FP Plug
CES
Class I, Division 1 and 2, Groups C, D
CESD
Class I, Division 1 and 2, Groups D
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
• Class I: classied locations such as:
— Petrochemical plants
— Petroleum reneries
— Paint and chemical plants
— Any location where ignitable vapors or gases are present
Features
• Factory sealed. No external seals required. Arcing is safely
conned to receptacle interior.
• Energized receptacle contacts deeply recessed to reduce
danger of accidental touching.
• Style 2 (shell and extra pole) grounding.
• Spring door keeps dust out of receptacle when plug is not in
use.
• Unique design brass contacts exert constant pressure along
entire contact surface and provide superior electrical contact.
• Contacts have beryllium copper wire springs.
• Plug mechanical cable clamps prevent strain on cables; they
meet or exceed UL strain relief pull-out requirements.
• Neoprene bushing compressed by cable collar prevents
entrance of water.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Delayed action construction. To operate, insert plug to rst stop,
move Slide-Lok® slide to right and push plug fully forward.
• CPH plug ts Powertite® Series hazardous location receptacles.
Standard Materials
• Receptacle and cover: copperfree (4/10 of 1% max.) aluminum
• Mounting box: malleable iron
• Insulating blocks: ber glass reinforced polyester
Standard Finishes
• Malleable iron mounting bodies: triple-coat (1) zinc electroplate,
(2) chromate and (3) epoxy powder coat
• Aluminum receptacles: ceramic burnished
• Cord connector housings and caps: epoxy powder coat
Certifications and Compliances
• UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686
• UL Listed: E10784
• CSA Standard: C22. No 30, C22.2 No. 159, C22.2 No 182.1
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
862
CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacles
Explosionproof
Delayed-Action Safety Construction with Slide-Lok® Design. Pressure Wire Terminals.
CES
Class I, Division 1 and 2, Groups C, D
CESD
Class I, Division 1 and 2, Groups D
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
863
CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacles
Explosionproof
Delayed-Action Safety Construction with Slide-Lok® Design. Pressure Wire Terminals.
CES/CESD Maximum Horsepower Ratings
125-250 Vac 480 Vac
Wire/Pole Phase Max. HP Max. Amp Catalog Number Wire/Pole Phase Max. HP Max. Amp Catalog Number
2W, 3P 1 1-1/2 30 CES/CESD-3023 2W, 3P 1 1/2 7 CES/CESD-3023
3W, 4P 3 3 30 CES/CESD-3034 3W, 4P 3 1 7 CES/CESD-3034
2W, 3P 1 1-1/2 60 CES/CESD-6023 2W, 3P 1 1-1/2 30 CES/CESD-6023
3W, 4P 3 5 60 CES/CESD-6034 3W, 4P 3 5 30 CES/CESD-6034
Amp Wire/Pole
Hub Size
(Inches)
Catalog Number
Complete With
Box
Back Box
Only
Receptacle
Only
Replacement
Interior
CES Receptacles — 30 Amp and 60 Amp, 125-250 Vac (See HP ratings below.)
Furnished with one vertical and two horizontal feed-thru hubs.
30
2W, 3P 3/4 CES-3023 CES30B CESR-3023 CERI-3023
3W, 4P 3/4 CES-3034 CES30B CESR-3034 CERI-3034
60
2W, 3P 1-1/4 CES-6023 CES60B CESR-6023 CERI-6023
3W, 4P 1-1/4 CES-6034 CES60B CESR-6034 CERI-6034
CES CESR
CESD Receptacles — 30 Amp and 60 Amp, 125-250 Vac (See HP ratings below.)
Furnished with vertical feed-thru hubs.
30 2W, 3P 3/4 CESD-3023 CESD30B CESR-3023 CERI-3023
3W, 4P 3/4 CESD-3034 CESD30B CESR-3034 CERI-3034
60 2W, 3P 1-1/4 CESD-6023 CESD60B CESR-6023 CERI-6023
3W, 4P 1-1/4 CESD-6034 CESD60B CESR-6034 CERI-6034
CESD CESR
CPH Plugs and Plug Interiors for Use with Receptacles Above
Type Wire/Pole
Cable Dia.
(Inches) Complete Plug
Replacement
Interior
30
2W, 3P .390-1.375 CPH-3023BC CEPI-3023B
3W, 4P .390-1.375 CPH-3034BC CEPI-3034B
CPH Plug
(30 and 60 Amp)
Pressure Terminals
Interior 60
2W, 3P .390-1.375 CPH-6023BC CEPI-6023BC
3W, 4P .390-1.375 CPH-6034BC CEPI-6034BC
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
864
CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacle Dimensions
Factory Sealed, Explosionproof
Delayed-Action Safety Construction with Slide-Lok® Design. Pressure Wire Terminals.
CES Receptacles
Hub
Size
(Inches)
Max.
Amp
Dimensions in Inches/Millimeters
A B C D E F G H J K L
3/4 30 8.31/211.0 4.94/125.4 2.38/60.4 3.38/85.8 2.63/66.8 4.69/119.1 0.31/7.8 1.50/38.1 0.78/19.8 1/4 ø5.07/128.7
1-1/4 60 11.88/301.7 6.88/174.7 2.88/73.1 5.25/133.3 4.38/111.2 7.31/185.6 0.44/11.1 2.56/65.0 1.38/35.0 13/32 ø7.10/180.3
CESD Receptacles
Hub
Size
(Inches)
Max.
Amp
Dimensions in Inches/Millimeters
A B C D E F G H J K L
3/4 30 8.69/220.7 6.75/171.4 1.88/47.7 3.38/85.8 4.38/111.2 5.13/130.3 3.75/95.2 1.38/35.0 0.69/17.5 11/32 ø5.07/128.7
1-1/4 60 12.75/323.8 9.31/236.4 3.19/81.0 5.25/133.3 6.25/158.7 7.25/184.1 6.31/160.2 2.56/65.0 1.38/35.0 13/32 ø7.10/180.3
CPH Plugs
A
E
DCB
Max.
Amp Wire/Pole
Dimensions in Inches/Millimeters
A B C D E
30 2W, 3P;3W, 4P 6.13/155.7 2.38/60.4 1.86/47.2 2.63/6.68 4.44/113.7
60 2W, 3P 8.44/123.9 3.06/77.7 2.23/56.6 2.63/6.68 5.69/144.5
60 3W, 4P 8.44/123.9 3.06/77.7 2.55/64.7 2.63/6.68 5.69/144.5
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3•, 3R•, 4, 4X, 7CD, 9FG
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
— Locations where damp or corrosive conditions exist
• Class I: classied locations such as:
— Petrochemical plants
— Petroleum reneries
— Paint and chemical plants
— Any location where ignitable vapors or gases are present
• Class II: classied locations such as:
— Process industries where there are dust hazards from
handling such products as our, grain and starch or any
location where ignitable amounts of dust are present or
amounts which would adversely affect performance
Features
• Large housing provides ample wiring room.
• Style 2 (shell and extra pole) grounding.
• Spring door keeps dust out of receptacle when plug is not in
use. Screw cover also supplied.
• Brass contacts exert constant pressure along entire contact
surface and provide superior electrical contact.
• Contacts have beryllium copper wire springs.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• Tapped NPT conduit openings at top and bottom: 30 Amp 3/4",
60 Amp 1-1/2", 100 Amp 2".
• “Interlocked Disconnect Switch” provides safe connect and
disconnect operation at 30, 60 or 100 Amp, 600 Vac maximum,
three pole, non-fused motor circuit switch. FSQC permits safe
operation in Class I, Group B as well as Class I, Groups C and
D, Class II, Groups F, G, and Class III.
• To operate, insert plug and turn receptacle face to ON position.
To remove plug, turn to OFF position and pull plug out.
• ACP plug ts Powertite® Series hazardous location FSQC
receptacles.
Standard Materials
• Receptacle and mounting box: copperfree (4/10 of 1% max.)
aluminum
• ACP plugs: copperfree (4/10 of 1% max.) aluminum housings
• Insulating blocks: ber glass reinforced polyester
Standard Finishes
• Receptacles, mounting boxes, cord connector housings and
caps: epoxy powder coat
Options
• Special Polarization: Prevents plug insertion in a receptacle or
connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2°, relative to the
polarization rivet, to the right (as specied) of standard, and
plug is polarized to correspond. This option can be added
to receptacles using the Powertite® Plug. Add sufx -P4 to
receptacle or plug.
• Auxilary contacts 1NO + 1NC. Add sufx -AUX to receptacle.
Compliances
• UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686
• CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159
30 Amp
Shown with Flip Lid Cover
60 Amp
Shown with Screw Cap Cover
100 Amp
Shown with Flip Lid Cover
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© September 2010
865
FSQC 30, 60 and 100 Amp Series Receptacles and ACP Plugs
Disconnect Switch. Explosionproof, Dust-Ignitionproof
600 Vac Ma. 250 Vdc Max.
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Classified by UL and Certified by CSA for use in specific combinations with Crouse-Hinds Arktite. Arktite is a registered trademark of Cooper Crouse-Hinds.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3•, 3R•, 4, 4X, 7CD, 9FG
Amp
Hub Size
(Inches) ‡Wire/Poles
Terminal Block
Wire Range
Receptacle Catalog
Number
Mating Plug
Powertite®
30 3/4 or 1 3W, 4P #10 - #8 FSQC3430 ACP3034BC
60 1-1/2 3W, 4P #6 - #4 FSQC5640 ACP6034BC
100 2 3W, 4P #2 - 1/0 FSQC61040 ACP1034CD
ACP Plugs
Wire/Poles Cable Dia. (Inches) 30 Amp 60 Amp 100 Amp
3W, 4P .390 to 1.375 ACP3034BC ACP6034BC ––
.875 to 1.906 –– –– ACP1034CD
ACP Plug Dimensions
Dimensions in Inches/Millimeters
Max. Amp A B C D
30 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2
60 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6
100 10.50/26.7 6.63/168.4 4.00/101.6 2.47/62.7
Maximum Horsepower Ratings of Switch
Phase Amps 120 Vac 240 Vac 480 Vac 600 Vac
Single
30 2 5 7.5 7.5
60 —10 25 30
100 3 10 20 30
Three
30 3 7.5 15 15
60 —10 25 30
100 7.5 20 40 30
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Plugs and Receptacles
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© September 2010
866
FSQC 30, 60 and 100 Amp Series Receptacles and ACP Plugs
Disconnect Switch. Explosionproof, Dust-Ignitionproof
600 Vac Ma. 250 Vdc Max.
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© September 2010
867
FSQC 30, 60 and 100 Amp Series Receptacle Dimensions
Disconnect Switch. Explosionproof, Dust-Ignitionproof
600 Vac Ma. 250 Vdc Max.
FSQC Receptacles — Shown with Flip Lid Cover
30 Amp 60 Amp
5.00”/127.0 mm
8.50”/
215.9 mm
0.42”/
10.5 mm
(4) Mounting
Holes
1.56”/39.5 mm
2 Places
Conduit Enterance
0.74”/
18.9 mm
15
6.90”/175.29 mm
8.13”/206.4 mm
15.20”/
386.0 mm
3.13”/79.4 mm
5.02”/127.4 mm
1.25”/31.8 mm
2 Places
Conduit Openings
0.38”/
9.5 mm
4.77”/
121.2 mm
15
0.73”/
18.6 mm
6.42”/163.1 mm
10.32”/262.1 mm
100 Amp
7.19”/182.7 mm
14.94’/379.4 mm
18.58”/471.5 mm
9.00”/228.6 mm
15
10.14”/257.5 mm
2.44”/61.9 mm
3 Places
Conduit Openings 0.25”/6.4 mm
0.44”/11.1 mm
9.25”/234.9 mm
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3•, 3R•, 4, 4X, 7BCD, 9FG
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
Features
• Plug must be inserted into receptacle before the switch is in the
on position.
• JBR is UL Listed for use with ACP Powertite® and CPH plugs.
• Receptacle supplied with ip cover and screw cover.
• Positive polarization: only plugs of the same style, number of
poles and amperage rating may be used with these receptacles.
• Terminal block provided in mounting box for ease of wiring.
Factory wired between the receptacle and terminal block.
• Style 2 (shell and extra pole) grounding.
• Receptacles may be locked in the OFF position.
• Mounting box provided 1-1/2” vertical feed-thru conduit
openings. Reducer bushings provided for 1-1/4” conduit
opening. All conduit openings have NPT threads.
• O-ring gasket provided between the mounting box and
receptacle cover.
• Internal switch provides safe and quick disconnect means. No
need for separate disconnect switch.
• UL Classied for use with competitors like plugs †.
Standard Materials
• Receptacle housing and mounting box: copperfree (4/10 of 1%
max.) aluminum
• Captive cover bolts, mounting feet and hinges: stainless steel
Standard Finishes
• Receptacle and mounting box: epoxy powder coat
Options
• For eld installed drain and breather set, order one ECD50B4X
drain and one BRTB4X breather. Both are NEMA 4X rated for
Group B.
• Special Polarization: Prevents plug insertion in a receptacle or
connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2°, relative to the
polarization rivet, to the right (as specied) of standard, and plug
is polarized to correspond. Sufx -P4 to receptacle or plug.
Certifications and Compliances
• UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686
• UL Listed: E10784
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
† UL Classified for use with Crouse-Hinds APJ series plug. Crouse-Hinds is a registered trademark of Cooper Crouse-Hinds.
Illustrated Features
• Terminal block provided for line connections.
• Terminal provided for grounding connection.
• Receptacle is prewired to the terminal block.
• Disconnect switch mounted on the cover assembly.
Plugs and Receptacles
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© September 2010
868
JBR Series 30 and 60 Amp Switched Receptacles
Dead Front Interlocked Construction; 600 Volts AC, 50-400 Hertz; Pressure Wire Terminals
Illustrated Features
• Terminal block provided for line connections.
• Terminal provided for grounding connection.
• Receptacle is prewired to the terminal block.
• Disconnect switch mounted on the cover assembly.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3•, 3R•, 4, 4X, 7BCD, 9FG
Amp
Hub Size
(Inches) ‡Wire/Poles
Terminal Block
Wire Range
Receptacle Catalog
Number
Mating Plug
Powertite®
Complete
Plug
30 1-1/2 2W, 3P #4 - #6 JBR3023–150 ACP3023BC CPH3023B
1-1/2 3W, 4P CU–AL JBR3034–150 ACP3034BC CPH3034B
60 1-1/2 2W, 3P #4 - #6 JBR6023–150 ACP6023BC CPH6023BC
1-1/2 3W, 4P CU–AL JBR6034–150 ACP6034BC CPH6034BC
Accessories and Replacement Parts
Description Catalog Number
Type 4X Drain (field installed) ECD50B4X
Type 4X Breather (field installed) BRTB4X
30 Amp Plug Clamping Ring (standard with 30 Amp models) 30CRING
30 Amp Screw Cover (for receptacle) 30SCAP
Maximum Horsepower Ratings of Switch
Phase Motor Amp
Motor Horsepower
240 Vac 480 Vac 600 Vac
1–Phase, 2W, 3P 30 7.5 15 20
60 10 15 20
3–Phase, 3W, 4P 30 7.5 15 20
60 10 25 30
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
‡ Supplied with (2) 1-1/2” to 1-1/4” reducing bushings.
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© September 2010
869
JBR Series 30 and 60 Amp Series Switched Receptacles
Dead Front Interlocked Construction
30 and 60 Amp, 600 Vac, 50-400 Hz
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3•, 3R•, 4, 4X, 7BCD, 9FG
Plugs for JBR Receptacles
Data and Dimensions
ACP Plugs for JBR Receptacles
Cable Dia. (Inches)
30 Amp 60 Amp
2W, 3P 3W, 4P 2W, 3P 3W, 4P
.390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC
CPH Plugs for JBR Receptacles
Cable Dia. (Inches)
30 Amp 60 Amp
2W, 3P 3W, 4P 2W, 3P 3W, 4P
.390 to 1.375 CPH3023BC CPH3034BC CPH6023BC CPH6034BC
Dimensions of ACP Plugs
Dimensions in Inches/Millimeters
Max. Amp No. Poles A B C D
30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2
60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6
60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7
Dimensions of CPH Plugs
A
E
DCB
Dimensions in Inches/Millimeters
Max. Amp Wire/Pole A B C D E
30 2W, 3P; 3W, 4P 6.13/155.7 2.38/60.4 1.86/47.2 2.63/6.68 4.44/112.7
60 2W, 3P 8.44/214.3 3.06/77.7 3.06/77.7 2.63/6.68 5.69/144.5
60 3W, 4P 8.44/214.3 3.06/77.7 2.55/64.7 2.63/6.68 5.69/144.5
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Plugs and Receptacles
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870
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© September 2010
871
JBR Series Switched Receptacle Dimensions
Shown with Flip Cover Drilling Plans for Mounting Bolts
Top View Bottom View
EBR Receptacle
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3•, 3R•, 4, 4X, 7CD, 9FG
DBR Receptacle
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 4, 4X, 9FG
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor-generator sets
— Air conditioners
— Compressors
— Pumps
— Locations where damp or corrosive conditions exist
• Class I: classied locations such as:
— Petrochemical plants
— Petroleum reneries
— Paint and chemical plants
— Any location where ignitable vapors or gases are present
• Class II: classied locations such as:
— Process industries where there are dust hazards from
handling such products as our, grain and starch or any
location where ignitable amounts of dust are present or
amounts which would adversely affect performance
Features
• Energized receptacle contacts deeply recessed to reduce
danger of accidental touching.
• Style 2 (shell and extra pole) grounding.
• Spring door keeps dust out of receptacle when plug is not in
use. Screw cap also supplied.
• Brass contacts exert constant pressure along entire contact
surface and provide superior electrical contact.
• Contacts have beryllium copper wire springs.
• Plug mechanical cable clamps prevent strain on cables– they
meet or exceed UL strain relief pull-out requirements.
• Neoprene bushing compressed by cable collar prevents
entrance of water.
• Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
• 1-1/2 NPT tapped conduit openings; one top to bottom.
• EBRH and DBR: interlocked disconnect switch provides safe
connect and disconnect operation at 30, 60 or 100 Amp, 600
Vac maximum. Two or three pole, non-fused motor circuit
switch. EBRH permits safe operation in Class I, Group B as well
as Class I, Groups C and D, Class II, Groups F, G, and Class III
(DBR in Class II and III only).
• EBR and DBR: interlocked circuit breaker provides interlocked
connect and disconnect operation as well as short circuit and
thermal time delay overload protection.
• To operate, insert plug (which automatically locks into
receptacle) and turn Breaker Handle to ON position. To remove
plug, turn Handle to OFF position, lift Plug Release Knob and
pull plug out.
• ACP and CPH plug ts Powertite® Series hazardous location
EBR, EBRH and DBR receptacles.
Standard Materials
• EBR, EBRH and DBR receptacles: copperfree (4/10 of 1% max.)
aluminum receptacle and mounting box
• CPH and ACP plugs: copperfree (4/10 of 1% max.) aluminum
housings
• Insulating blocks: ber glass reinforced polyester
Standard Finishes
• Receptacles, mounting boxes, cord connector housings and
caps: epoxy powder coat
Options
• For Group B version add sufx -GB to receptacle (Group B
version not suitable for NEMA 4, 4X).
• For GE breaker, add -GE to receptacle. Contact your local
representative for availability and price.
• Molded case switch available on the 150 Amp versions, add
sufx -K to receptacle.
• Special Polarization: Prevents plug insertion in a receptacle or
connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2°, relative to the
polarization rivet, to the right (as specied) of standard, and
plug is polarized to correspond. This option can be added
to receptacles using the Powertite® Plug. Add sufx -P4 to
receptacle or plug.
• For 2" feed-thru openings (one top, one bottom) add sufx -22
to receptacle.
• 1 N/O and 1 N/C Auxiliary Contacts. Add sufx -AUX.
Certifications and Compliances
• UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686
• UL Listed: E79132, E10784, E313360(EBR)
Plugs and Receptacles
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© September 2010
872
EBR/DBR 30, 60, 100 and 150 Amp Series Receptacles
With Disconnect Switch or Circuit Breaker. Weatherproof Spring Cover. Explosionproof, Dust-Ignitionproof
600 Vac Max. 250 Vdc Max.
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Add suffix -GB to Cat. No. for Group B. (Group B version not suitable for NEMA 4, 4X).
GE is a registered trademark of General Electric Company.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3•, 3R•, 4, 4X, 7CD, 9FG
EBRH Receptacles with Disconnect Switch
Receptacle Wires/Poles Catalog Number
EBRH with Switch
30 Amp 2W, 3P EBRH3023DS
3W, 4P EBRH3034DS
60 Amp 2W, 3P EBRH6023DS
3W, 4P EBRH6034DS
100 Amp 2W, 3P EBRH1023DS
3W, 4P EBRH1034DS
EBR Receptacles with Circuit Breaker
Receptacle
Circuit
Breaker Amp Pole
Catalog Number
with 480 Vac
EHD Breaker
with 600 Vac
FDB Breaker
with 600 Vac
FD Breaker
30 Amp
2W, 3P
20 2 EBR3023EH20 EBR3023FB20 EBR3023HFB20
30 2 EBR3023EH30 EBR3023FB30 EBR3023HFB30
40 2 EBR3023EH40 EBR3023FB40 EBR3023HFB40
50 2 EBR3023EH50 EBR3023FB50 EBR3023HFB50
30 Amp
3W, 4P
20 3 EBR3034EH20 EBR3034FB20 EBR3034HFB20
30 3 EBR3034EH30 EBR3034FB30 EBR3034HFB30
40 3 EBR3034EH40 EBR3034FB40 EBR3034HFB40
50 3 EBR3034EH50 EBR3034FB50 EBR3034HFB50
60 Amp
2W, 3P
50 2 EBR6023EH50 EBR6023FB50 EBR6023HFB50
60 2 EBR6023EH60 EBR6023FB60 EBR6023HFB60
70 2 EBR6023EH70 EBR6023FB70 EBR6023HFB70
EBR with Breaker 90 2 EBR6023EH90 EBR6023FB90 EBR6023HFB90
1-1/2" threaded conduit openings –
one in top and two in bottom
100 2 EBR6023EH100 EBR6023FB100 EBR6023HFB100
60 Amp
3W, 4P
50 3 EBR6034EH50 EBR6034FB50 EBR6034HFB50
60 3 EBR6034EH60 EBR6034FB60 EBR6034HFB60
70 3 EBR6034EH70 EBR6034FB70 EBR6034HFB70
90 3 EBR6034EH90 EBR6034FB90 EBR6034HFB90
100 3 EBR6034EH100 EBR6034FB100 EBR6034HFB100
100 Amp
2W, 3P
50 2 EBR1023EH50 EBR1023FB50 EBR1023HFB50
70 2 EBR1023EH70 EBR1023FB70 EBR1023HFB70
90 2 EBR1023EH90 EBR1023FB90 EBR1023HFB90
100 2 EBR1023EH100 EBR1023FB100 EBR1023HFB100
100 Amp
3W, 4P
50 3 EBR1034EH50 EBR1034FB50 EBR1034HFB50
70 3 EBR1034EH70 EBR1034FB70 EBR1034HFB70
90 3 EBR1034EH90 EBR1034FB90 EBR1034HFB90
100 3 EBR1034EH100 EBR1034FB100 EBR1034HFB100
150 Amp
3W, 4P
100 3 N/A N/A EBR15034FD100 ‡
150 3 N/A N/A EBR15034FD125 ‡
150 3 N/A N/A EBR15034FD150 ‡
Circuit Breakers are Cutler-Hammer. Cutler-Hammer F-Frame breakers available up to 175 Amps. Add GE after EH, FB, or HFB for GE Circuit Breakers.
Contact your local representative for availability and price. Cutler-Hammer is a registered trademark of Eaton Corporation. GE is a registered trademark of
General Electric Company.
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Add suffix -GB to Cat. No. for Group B. (Group B version not suitable for NEMA 4, 4X)
‡ Molded Case Switch available. Add suffix -K.
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© September 2010
873
EBR 30, 60, 100 and 150 Amp Series Receptacles
With Disconnect Switch or Circuit Breaker. Weatherproof Spring Cover. Explosionproof, Dust-Ignitionproof
600 Vac Max.. Pressure Wire Terminals.
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3•, 3R•, 4, 4X, 9FG
Plugs and Receptacles
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© September 2010
874
DBR 30, 60 and 100 Amp Series Receptacles
With Disconnect Switch or Circuit Breaker. Weatherproof Spring Cover. Dust-Ignitionproof
600 Vac Max.
DBR Receptacles with Disconnect Switch
Receptacle Wires/Poles Catalog Number
DBR with Switch
30 Amp 2W, 3P DBR3023DS
3W, 4P DBR3034DS
60 Amp 2W, 3P DBR6023DS
3W, 4P DBR6034DS
100 Amp 2W, 3P DBR1023DS
3W, 4P DBR1034DS
DBR Receptacles with Circuit Breaker
Receptacle
Circuit
Breaker Amp Pole
Catalog Number
with 480 Vac
EHD Breaker
with 600 Vac
FDB Breaker
with 600 Vac
FD Breaker
30 Amp
2W, 3P
20 2 DBR3023EH20 DBR3023FB20 DBR3023HFB20
30 2 DBR3023EH30 DBR3023FB30 DBR3023HFB30
40 2 DBR3023EH40 DBR3023FB40 DBR3023HFB40
50 2 DBR3023EH50 DBR3023FB50 DBR3023HFB50
30 Amp
3W, 4P
20 3 DBR3034EH20 DBR3034FB20 DBR3034HFB20
30 3 DBR3034EH30 DBR3034FB30 DBR3034HFB30
40 3 DBR3034EH40 DBR3034FB40 DBR3034HFB40
50 3 DBR3034EH50 DBR3034FB50 DBR3034HFB50
60 Amp
2W, 3P
50 2 DBR6023EH50 DBR6023FB50 DBR6023HFB50
60 2 DBR6023EH60 DBR6023FB60 DBR6023HFB60
70 2 DBR6023EH70 DBR6023FB70 DBR6023HFB70
DBR with Breaker 90 2 DBR6023EH90 DBR6023FB90 DBR6023HFB90
100 2 DBR6023EH100 DBR6023FB100 DBR6023HFB100
60 Amp
3W, 4P
50 3 DBR6034EH50 DBR6034FB50 DBR6034HFB50
60 3 DBR6034EH60 DBR6034FB60 DBR6034HFB60
70 3 DBR6034EH70 DBR6034FB70 DBR6034HFB70
90 3 DBR6034EH90 DBR6034FB90 DBR6034HFB90
100 3 DBR6034EH100 DBR6034FB100 DBR6034HFB100
100 Amp
2W, 3P
50 2 DBR1023EH50 DBR1023FB50 DBR1023HFB50
70 2 DBR1023EH70 DBR1023FB70 DBR1023HFB70
90 2 DBR1023EH90 DBR1023FB90 DBR1023HFB90
100 2 DBR1023EH100 DBR1023FB100 DBR1023HFB100
100 Amp
3W, 4P
50 3 DBR1034EH50 DBR1034FB50 DBR1034HFB50
70 3 DBR1034EH70 DBR1034FB70 DBR1034HFB70
90 3 DBR1034EH90 DBR1034FB90 DBR1034HFB90
100 3 DBR1034EH100 DBR1034FB100 DBR1034HFB100
Circuit Breakers are Cutler-Hammer. Cutler-Hammer F-Frame breakers available up to 175 Amps. Add GE after EH, FB, or HFB for GE Circuit Breakers.
Contact your local representative for availability and price. Cutler-Hammer is a registered trademark of Eaton Corporation. GE is a registered trademark of
General Electric Company.
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Cutler-Hammer is a registered trademark of
Eaton Corporation.
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875
EBR/DBR Receptacles 30, 60, 100 and 150 Amp
Circuit Breaker and Disconnect Switch Data
600 Vac Maximum.
EBR Shown
Solderless lugs are provided for
line connections, and receptacle is
prewired to the load side of breaker.
Cover-mounted components leave
entire enclosure space free for pulling
of line conductors and wiring.
EBR Shown
Plug is mechanically locked in
receptacle when circuit breaker is ON.
Design provides interlocked connect
and disconnect operation as well as
short circuit and thermal time delay
overload protection.
Breaker operating handle can be
padlocked in either ON or OFF
position and is trip-free.
Enclosure has additional 3/4”
threaded openings top and bottom
for installation of optional drain and
breather; reducers furnished.
EBR/DBR Horsepower Tables
These Cutler-Hammer circuit breaker recommendations are for induction motors running with usual speed
and torque characteristics. Ambient temperature, and frequency of starting could require different protective
characteristics.
HP 120 Vac 240 Vac 480 Vac 600 Vac
EBR3023
DBR3023
(2W, 3P, 1-Phase,
30 Amp 2-Pole)
1 40EHD 20EHD 15EHD 15FDB
1-1/2 40EHD 30EHD 15EHD 15FDB
2 50EHD 30EHD 20EHD 15FDB
3 –– 40EHD 30EHD 20FDB
5 –– –– 40EHD 30FDB
7-1/2 –– –– 40EHD 40FDB
EBR6023
DBR6023
(2W, 3P, 1-Phase,
60 Amp 2-Pole)
3 50EHD –– –– ––
5 100EHD 50EHD –– ––
7-1/2 70EHD –– ––
10 –– –––– 50EHD 40FDB
EBR3034
DBR3034
(3W, 4P, 3-Phase,
30 Amp 3-Pole)
1 –– 15EHD 15EHD 15FDB
1-1/2 –– 15EHD 15EHD 15FDB
2 –– 20EHD 15EHD 15FDB
3 –– 30EHD 15EHD 15FDB
5 –– 40EHD 20EHD 20FDB
7-1/2 –– 50EHD 30EHD 30FDB
10 –– –– 40EHD 30FDB
15 –– –– 40EHD 40FDB
20 –– –– –– 50FDB
EBR6034
DBR6034
(3W, 4P, 3-Phase,
60 Amp 3-Pole)
10 –– 50EHD –– ––
15 –– 70EHD –– ––
20 –– –– 50EHD ––
25 –– –– 50EHD 50FDB
30 –– –– 70EHD 50FDB
40 –– –– –– 70FDB
EBR1034
DBR1034
(3W, 4P, 3-Phase,
100A and 150 Amp 3-Pole)
20 –– 100EHD –– ––
25 –– 100EHD –– ––
30 –– 150FD –– ––
40 –– –– 100EHD ––
50 –– –– 100EHD 100FDB
60 –– –– 125FD 125FDB
75 –– –– –– 125FDB
EBR/DBR Circuit Breaker Data — Cutler-Hammer
Frame
Continuous
Amp Max Volts
Interrupting Ratings (RMS SYM Amp)
240 Vac 480 Vac 600 Vac
EHD 20-100 480 18,000 14,000 ––
FDB 20-125 600 18,000 14,000 14,000
FD 20-150 600 65,000 25,000 18,000
EBR/DBR Horsepower Rating Table — Disconnect Switch
Max. Amp
Max. Horsepower Rating
120 Vac 240 Vac 480 Vac 600 Vac 250 Vdc
30 5 10 20 25 7-1/2
60 10 20 40 60 15
100 15 30 75 75 25
150 – 50 100 150 –
Plugs and Receptacles
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© September 2010
876
Plugs for EBR, EBRH and DBR Receptacles
Data and Dimensions
ACP Plugs for EBR, EBRH and DBR Receptacles
Cable Dia.
(Inches)
30 Amp 60 Amp 100 Amp 150 Amp
2W, 3P 3W, 4P 2W, 3P 3W, 4P 2W, 3P 3W, 4P 3W, 4P
.390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC –– –– ––
.875 to 1.906 –– –– –– –– ACP1023CD ACP1034CD ACP15034CD
1.09 to 2.187 –– –– –– –– –– –– ACP15034DE
CPH Plugs for EBR, EBRH and DBR Receptacles
Cable Dia.
(Inches)
30 Amp 60 Amp 100 Amp 150 Amp
2W, 3P 3W, 4P 2W, 3P 3W, 4P 2W, 3P 3W, 4P 3W, 4P
.390 to 1.375 CPH3023BC CPH3034BC CPH6023BC CPH6034BC –– –– ––
Dimensions of ACP Plugs
Dimensions in Inches/Millimeters
Max. Amp No. Poles A B C D
30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2
60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6
60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7
100 2,3 10.50/266.7 6.63/168.4 4.00/101.6 2.47/62.7
100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0
150 (CD & DE) 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0
Dimensions of CPH Plugs
A
E
DCB
Dimensions in Inches/Millimeters
Max. Amp Wire/Pole A B C D E
30 2W, 3P; 3W, 4P 6.13/155.7 2.38/60.4 1.86/47.2 2.63/6.68 4.44/112.7
60 2W, 3P 8.44/214.3 3.06/77.7 3.06/77.7 2.63/6.68 5.69/144.5
60 3W, 4P 8.44/214.3 3.06/77.7 2.55/64.7 2.63/6.68 5.69/144.5
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
877
EBR and EBRH Receptacle Dimensions
Shown with Flip Cover
Shown with Screw Cover
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
878
DBR Receptacle Dimensions
Shown with Flip Cover
Shown with Screw Cover
Class I, Groups B, C, D
Class II, Group G and Coal Dust
Class III
CSA Type 3•, 3R•, 4, 4X, 7CD, 9G, 12
Applications
• The EBR is designed to connect portable electrical equipment
for use in hazardous areas such as:
— Compressors
— Conveyors
— Motor generators
— Air conditioners
— Heaters
• Its construction and features provide short circuit protection and
is ideally suited for use in:
— Damp, wet locations
— Corrosive areas
— Indoor or outdoor
— Hazardous or non-hazardous locations
• Class I: classied locations such as:
— Reneries
— Petrochemical plants
— Petroleum reneries
— Paint and chemical plants
— Any location where ignitable vapors or gases are present
• Class II: classied locations such as:
— Process industries where there are dust hazards from
handling such products as our, grain and starch
— Any location where ignitable amounts of dust are present or
amounts which would adversely affect performance
Features
• Plug is mechanically locked in receptacle when circuit breaker
is ON. Design provides interlocked connect and disconnect
operation as well as short circuit and thermal time delay
overload protection.
• Plug and receptacle contacts cannot be made or broken under
load. Breaker operating handle can be padlocked in either ON
or OFF position and is trip free.
• Body is easily installed with 4 mounting brackets provided,
each having keyhole slots. Body has three 11/2" taper tapped
conduit openings – (1) top and (2) bottom. Also provided are
3/4" threaded openings (3/4" -1/2" reducer furnished) top and
bottom for installation of optional drain and breathers.
• Appleton’s EBR explosion-proof receptacle with interlocked
circuit breakers utilize either ACP or CPH series plugs.
• The cover is secured with captive quick-bolts for easy
installation or removal.
• Receptacle ratings available are 30, 60, and 150 Amp.
• Circuit Breakers are thermal-magnetic type – 150 Amp frame
size, 20 to 100 Amp trip.
Options
• Special Polarization: Prevents plug insertion in a receptacle or
connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2°, relative to the
polarization rivet, to the right (as specied) of standard, and
plug is polarized to correspond. This option can be added to
receptacles using the Powertite® Plug. Sufx -PR to receptacle
or plug.
• 1 N/O and 1 N/C Auxiliary Contacts – Sufx -XLK.
• 2 N/O and 2 N/C Auxiliary Contacts – Sufx -2XLK.
• CSA 4X Versions available. Add sufx -4X.
Standard Materials and Finishes
• Receptacle and mounting box: copperfree (4/10 of 1% max.)
aluminum with gray epoxy coated inside and out
• Quick-bolts and hinge pins: stainless steel
Certifications and Compliances
• CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159,
C22.2 No.182.1
• CSA Certied: 038644
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
The EBR will also accept Crouse-Hinds APJ series plugs. Crouse-Hinds and APJ are registered trademarks of Cooper Crouse-Hinds.
V CSA Certification only.
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
879
EBR Interlocked Circuit Breaker Receptacle for Portable Electrical Equipment V
CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant
30, 60,100 and 150 Amp, 600 Vac
Class I, Groups B, C, D
Class II, Group G
Class III
CSA Type 3•, 3R•, 4, 4X, 7CD, 9G, 12
Cutler-Hammer is a registered trademark of
Eaton Corporation.
V CSA Certification only.
Solderless lugs are provided for
line connections, and receptacle is
prewired to the load side of breaker.
Cover-mounted components leave
entire enclosure space free for pulling
of line conductors and wiring.
Plug is mechanically locked in
receptacle when circuit breaker is ON.
Design provides interlocked connect
and disconnect operation as well as
short circuit and thermal time delay
overload protection.
Breaker operating handle can be
padlocked in either ON or OFF
position and is trip-free.
Enclosure has additional 3/4”
threaded openings top and bottom
for installation of optional drain and
breather; reducers furnished.
Horsepower Tables
These Cutler-Hammer circuit breaker recommendations are for induction motors running with usual speed
and torque characteristics. Ambient temperature, and frequency of starting could require different protective
characteristics.
HP 120 Vac 240 Vac 480 Vac 600 Vac
2W, 3P, 1-Phase,
30 Amp 2-Pole
1 40EHD 20EHD 15EHD 15FDB
1-1/2 40EHD 30EHD 15EHD 15FDB
2 50EHD 30EHD 20EHD 15FDB
3 –– 40EHD 30EHD 20FDB
5 –– –– 40EHD 30FDB
7-1/2 –– –– 40EHD 40FDB
2W, 3P, 1-Phase,
60 Amp 2-Pole
3 50EHD –– –– ––
5 100EHD 50EHD –– ––
7-1/2 70EHD –– ––
10 –– –––– 50EHD 40FDB
3W, 4P, 3-Phase,
30 Amp 3-Pole
1 –– 15EHD 15EHD 15FDB
1-1/2 –– 15EHD 15EHD 15FDB
2 –– 20EHD 15EHD 15FDB
3 –– 30EHD 15EHD 15FDB
5 –– 40EHD 20EHD 20FDB
7-1/2 –– 50EHD 30EHD 30FDB
10 –– –– 40EHD 30FDB
15 –– –– 40EHD 40FDB
20 –– –– –– 50FDB
3W, 4P, 3-Phase,
60 Amp 3-Pole
10 –– 50EHD –– ––
15 –– 70EHD –– ––
20 –– –– 50EHD ––
25 –– –– 50EHD 50FDB
30 –– –– 70EHD 50FDB
40 –– –– –– 70FDB
3W, 4P, 3-Phase,
100A and 150 Amp 3-Pole
20 –– 100EHD –– ––
25 –– 100EHD –– ––
30 –– 150FD –– ––
40 –– –– 100EHD ––
50 –– –– 100EHD 100FDB
60 –– –– 125FD 125FDB
75 –– –– –– 125FDB
Circuit Breaker Data — Cutler-Hammer
Frame
Continuous
Amp Max Volts
Interrupting Ratings (RMS SYM Amp)
240 Vac 480 Vac 600 Vac
EHD 20-100 480 18,000 14,000 ––
FDB 20-125 600 18,000 14,000 14,000
FD 20-150 600 65,000 25,000 18,000
HFD 20-100 600 100,000 65,000 25,000
Horsepower Rating Table — Disconnect Switch
Max. Amp
Max. Horsepower Rating
120 Vac 240 Vac 480 Vac 600 Vac 250 Vdc
30 5 10 20 25 7-1/2
60 10 20 40 60 15
100 15 30 75 75 25
150 – 50 100 150 –
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
880
EBR Interlocked Circuit Breaker Receptacle for Portable Electrical Equipment V
CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant
30, 60,100 and 150 Amp, 600 Vac
Class I, Groups B, C, D
Class II, Group G
Class III
CSA Type 3•, 3R•, 4, 4X, 7CD, 9G, 12
Receptacle
Description
Circuit
Breaker With 480 Vac With 600 Vac
Amp Pole EHD Breaker FDB Breaker FD Breaker HFD Breaker
One Threaded
(1-1/2")
Conduit Opening
in Top
Two Threaded
(1-1/2")
Conduit Openings
in Bottom
30 Amp
2P 3W
20
2
EBR3023EHD20W EBR3023FDB20W EBR3023FD20W EBR3023HFD20W
30 EBR3023EHD30W EBR3023FDB30W EBR3023FD30W EBR3023HFD30W
40 EBR3023EHD40W EBR3023FDB40W EBR3023FD40W EBR3023HFD40W
50 EBR3023EHD50W EBR3023FDB50W EBR3023FD50W EBR3023HFD50W
30 Amp
3P 4W
20
3
EBR3034EHD20W EBR3034FDB20W EBR3034FD20W EBR3034HFD20W
30 EBR3034EHD30W EBR3034FDB30W EBR3034FD30W EBR3034HFD30W
40 EBR3034EHD40W EBR3034FDB40W EBR3034FD40W EBR3034HFD40W
50 EBR3034EHD50W EBR3034FDB50W EBR3034FD50W EBR3034HFD50W
60 Amp
2P 3W
50
2
EBR6023EHD50W EBR6023FDB50W EBR6023FD50W EBR6023HFD50W
60 EBR6023EHD60W EBR6023FDB60W EBR6023FD60W EBR6023HFD60W
70 EBR6023EHD70W EBR6023FDB70W EBR6023FD70W EBR6023HFD70W
90 EBR6023EHD90W EBR6023FDB90W EBR6023FD90W EBR6023HFD90W
100 EBR6023EHD100W EBR6023FDB100W EBR6023FD100W EBR6023HFD100W
60 Amp
3P 4W
50
3
EBR6034EHD50W EBR6034FDB50W EBR6034FD50W EBR6034HFD50W
60 EBR6034EHD60W EBR6034FDB60W EBR6034FD60W EBR6034HFD60W
70 EBR6034EHD70W EBR6034FDB70W EBR6034FD70W EBR6034HFD70W
90 EBR6034EHD90W EBR6034FDB90W EBR6034FD90W EBR6034HFD90W
100 EBR6034EHD100W EBR6034FDB100W EBR6034FD100W EBR6034HFD100W
100 Amp
2P 3W
50
2
EBR1023EHD50W EBR1023FDB50W EBR1023FD50W EBR1023HFD50W
70 EBR1023EHD70W EBR1023FDB70W EBR1023FD70W EBR1023HFD70W
90 EBR1023EHD90W EBR1023FDB90W EBR1023FD90W EBR1023HFD90W
100 EBR1023EHD100W EBR1023FDB100W EBR1023FD100W EBR1023HFD100W
100 Amp
3P 4W
50
3
EBR1034EHD50W EBR1034FDB50W EBR1034FD50W EBR1034HFD50W
70 EBR1034EHD70W EBR1034FDB70W EBR1034FD70W EBR1034HFD70W
90 EBR1034EHD90W EBR1034FDB90W EBR1034FD90W EBR1034HFD90W
100 EBR1034EHD100W EBR1034FDB100W EBR1034FD100W EBR1034HFD100W
150 Amp
3W, 4P
50
3
N/A N/A EBR15034FD100W ‡ N/A
70 N/A N/A EBR15034FD125W ‡N/A
90 N/A N/A EBR15034FD150W ‡N/A
ACP Plugs for EBR Receptacles
Cable Dia.
(Inches)
30 Amp 60 Amp 100 Amp 150 Amp
3W/2P 4W/3P 3W/2P 4W/3P 3W/2P 4W/3P 3W/4P
.500 to .875 ACP3023BC ACP3034BC ACP6023BC ACP6034BC — — —
.875 to 1.375 ————ACP1023CD ACP1034CD —
1.09 to 2.187 ——————ACP15034CD
——————ACP15034DE
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
‡ Molded Case Switch available. Add suffix -K.
V CSA Certification only.
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
881
EBR Interlocked Circuit Breaker Receptacle for Portable Electrical Equipment V
CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant
30, 60,100 and 150 Amp, 600 Vac
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
882
EBR Interlocked Circuit Breaker Receptacle Dimensions V
CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant
30, 60,100 and 150 Amp, 600 Vac
ACP Plugs
Dimensions in Inches/Millimeters
Max. Amp No. Poles A B C D
30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2
60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6
60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7
100 2,3 10.50/26.7 6.63/168.4 4.00/101.6 2.47/62.7
100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0
V CSA Certification only.
Shown with Flip Cover
Shown with Screw Cover
Class I, Division 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
Class I, Zone 2, Group IIC T3
NEMA 3•, 3R•, 4, 4X, 9FG, 12
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
883
MD2SR Factory Sealed Interlocked Switched Receptacles
Dead Front Interlocked Construction; No External Seals Required.
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor generator sets
— Air conditioners
— Compressors
— Pumps
Features
• Factory sealed; no external seals required.
• Available in fused and unfused versions.
• UL Listed for use with Appleton ACP plugs.
• UL Classied for use with competitors like plugs.
• Positive polarization; only plugs of the same style, number
of poles, and Amperage rating may be used with these
receptacles.
• Plug must be inserted into the receptacle before the switch can
be turned on. Plug cannot be withdrawn unless the switch is in
the off position.
• Cover bolts are stainless steel and captive.
• Insulated, dual-color polymer operating handle clearly indicates
the switch being energized. Ergonomically designed handle
is made of high-impact polymer material for exceptional
ruggedness, durability and corrosion resistance.
• Style 2 (shell and extra pole) grounding.
• Removable hinged cover allows for ease of installation and
maintenance.
• Short circuit withstand rated to 200,000 RMS symmetrical
amperes (Class J fusing).
• Short circuit withstand rated to 10,000 RMS symmetrical
amperes (unfused).
• Conduit entry is drilled and tapped to 1-1/2”. Reducer bushings
1-1/2”–1-1/4” and 1-1/2”–1” provided at no additional cost.
• Stainless steel key-hole mounting feet for easy installation.
• Accommodates #8 – #4/0 AWG copper wire.
• Unit is equipped with defeatable door interlock which allows
emergency access when switch is energized.
• Cover can be padlocked closed.
• Operating handle can be locked in the OFF position with
provision to lock in the ON position.
Standard Materials
• Enclosure: copperfree (4/10 of 1% max.) aluminum
• Operating handle: high impact polymer
• Hardware: stainless steel
Standard Finish
• Enclosure: epoxy powder coating inside and outside
Options
• One normally opened, one normally closed auxiliary switch,
add sufx -AUX.
• Two normally opened, two normally closed auxiliary switch,
add sufx -2AUX.
• Special Polarization: Prevents plug insertion in a receptacle or
connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2°, relative to the
polarization rivet, to the right (as specied) of standard, and plug
is polarized to correspond. Sufx -P4 to receptacle.
• Reverse Service is useful where a “hot” plug feeds a dead
receptacle. Reverse service is often used for generator
applications where the receptacle houses a dead plug
interior. Plug houses an energized receptacle interior, which
has recessed male contacts to reduce danger of accidental
touching. 30 and 60 Amp units can be easily converted to
reverse service in the eld when matching plug and receptacle
are ordered. Add sufx -RS to receptacle or connector.
Certifications and Compliances
• UL Standard: UL 894, UL 1203, UL 1604, UL 1682, UL 1686
• UL Listed: E10784
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Class I, Division 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
Class I, Zone 2, Group IIC T3
NEMA 3•, 3R•, 4, 4X, 9FG, 12
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
884
MD2SR Factory Sealed Interlocked Switched Receptacles
Dead Front Interlocked Construction; No External Seals Required.
• Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Fused units contain fuse holders; fuses not included.
‡ For auxiliary switch: one normally opened, one normally closed, add suffix -AUX.
For special polarization add -P4.
Amp Wires/Poles Max HP Fusing Catalog Number ‡Mating Plug
30
2W, 3P 3 HP @ 240 Vac Non-Fused MD2SR3023U ACP3023BC
Fused MD2SR3023F
3W, 4P 20 HP @ 600 Vac Non-Fused MD2SR3034U ACP3034BC
30 HP @ 600 Vac Fused MD2SR3034F ACP3034BC
60
2W, 3P 7.5 HP @ 240 Vac Non-Fused MD2SR6023U ACP6023BC
10 HP @ 240 Vac Fused MD2SR6023F ACP6023BC
3W, 4P 50 HP @ 600 Vac Non-Fused MD2SR6034U ACP6034BC
Fused MD2SR6034F
100
2W, 3P 10 HP @ 240 Vac Non-Fused MD2SR1023U ACP1023CD
Fused MD2SR1023F
3W, 4P 50 HP @ 600 Vac Non-Fused MD2SR1034U ACP1034CD
Fused MD2SR1034F
ACP Plugs for MD2SR Receptacles
Cable Dia. (Inches)
30 Amp 60 Amp 100 Amp
2W, 3P 3W, 4P 2W, 3P 3W, 4P 2W, 3P 3W, 4P
.390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC –– ––
.875 to 1.906 –– –– –– –– ACP1023CD ACP1034CD
CPH Plugs for MD2SR Receptacles
Cable Dia. (Inches)
30 Amp 60 Amp 100 Amp
2W, 3P 3W, 4P 2W, 3P 3W, 4P 2W, 3P 3W, 4P
.390 to 1.375 CPH3023BC CPH3034BC CPH6023BC CPH6034BC –– ––
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
885
MD2SR Factory Sealed Interlocked Switched Receptacle Dimensions
Dead Front Interlocked Construction; No External Seals Required.
Dimensions of ACP Plugs
Dimensions in Inches/Millimeters
Max. Amp No. Poles A B C D
30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2
60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6
60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7
100 2,3 10.50/26.7 6.63/168.4 4.00/101.6 2.47/62.7
100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0
Dimensions of CPH Plugs
A
E
DCB
Dimensions in Inches/Millimeters
Max. Amp Wire/Pole A B C D E
30 2W, 3P; 3W, 4P 6.13/155.7 2.38/60.4 1.86/47.2 2.63/6.68 4.44/112.7
60 2W, 3P 8.44/214.3 3.06/77.7 3.06/77.7 2.63/6.68 5.69/144.5
60 3W, 4P 8.44/214.3 3.06/77.7 2.55/64.7 2.63/6.68 5.69/144.5
MD2SR
Catalog No.
Dimensions in Inches/Millimeters Shown with Flip Cover
A B
MD2SR3023U 19.25/488.9 24.33/617.9
MD2SR3023F 19.25/488.9 24.33/617.9
MD2SR3034U 19.25/488.9 24.33/617.9
MD2SR3034F 19.25/488.9 24.33/617.9
MD2SR6023U 19.25/488.9 24.33/617.9
MD2SR6023F 19.25/488.9 24.33/617.9
MD2SR6034U 19.25/488.9 24.33/617.9
MD2SR6034F 19.25/488.9 24.33/617.9
MD2SR1023U 19.25/488.9 24.33/617.9
MD2SR1023F 22.88/581.1 27.96/710.1
MD2SR1034U 19.25/488.9 24.33/617.9
MD2SR1034F 22.88/581.1 27.96/710.1
Class I, Division 2, Groups B, C and D
Class II, Division 1 and 2, Groups F* and G
Class III
CSA Type 3, 3R, 4†, 4X†, 9F*G, 12
Applications
• Locations where receptacles are used with stationary or
portable electrically operated devices such as:
— Lighting systems
— Conveyors
— Heaters
— Motor generator sets
— Air conditioners
— Compressors
— Pumps
Features
• Factory sealed; No external seals required.
• Available in unfused versions only.
• Certied for use with Appleton ACP plugs ✢.
• Positive polarization; only plugs of the same style, number
of poles, and amperage rating may be used with these
receptacles.
• Safety Interlock mechanism. Plug must be inserted into the
receptacle before the switch can be turned on. Plug cannot be
withdrawn unless the switch is in the OFF position.
• Cover latches are stainless steel.
• Standard epoxy powder coating delivers exceptional corrosion
resistance.
• Ergonomically designed.
• Rugged cast aluminum handle for exceptional durability and
corrosion resistance.
• Style 2 (shell and extra pole) grounding.
• Removable hinged cover allows for ease of installation and
maintenance.
• Short circuit withstand rated to 10,000 RMS Symmetrical
Amperes (Unfused).
• Stainless steel key-hole mounting feet for easy installation.
• Accommodates #8 — #4/0 AWG copper wire.
• Unit is equipped with defeatable door interlock which allows
emergency access when switch is energized.
• Cover can be padlocked closed.
• Operating handle can be locked in the OFF position with
provision to lock in the ON position.
Standard Materials
• Enclosure: copper-free aluminum with epoxy powder coating
• Operating handle: durable cast aluminum
• Hardware: stainless steel
Options
• One normally opened, one normally closed auxiliary switch, add
sufx –AUX.
• LED indicator lights: one light indicates power to unit and other
indicates switch is in ON position add sufx –IL.
• Supplied with viewing window add sufx –W.
• Special Polarization: Prevents plug insertion in a receptacle or
connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2°, relative to the
polarization rivet, to the right (as specied) of standard, and plug
is polarized to correspond. Sufx -P4 to receptacle.
• Reverse Service application available – Consult with local
representative on use and application prior to ordering.
Certifications and Compliances
• CSA Standard: C22.2 No.4, C22.2 No. 25, C22.2 No. 159, C22.2
No. 182.1
• CSA Certied: 038644
Enclosure cover can be padlocked closed
* Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
† Flip cap suitable for CSA Type 3, 3R only. Select screw cover for 4, 4X. Both caps are included with product. NEMA 4 rating maintained with Appleton NEMA 4
plug installed. (Screw cap not available on 30 Amp).
✢ The ID2SR will also accept Crouse-Hinds Arktite plugs. Crouse-Hinds and Arktite are registered trademarks of Cooper Crouse-Hinds.
V CSA Certification only.
Plugs and Receptacles
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© September 2010
886
ID2SR Factory Sealed Interlocked Switched Receptacles V
CSA Certification Only
Dead Front Interlocked Construction; No External Seals Required.
CSA Certications:
Class I, Division 2, Groups B, C and D
Class II, Division 1 and 2, Groups F* and G
Class III
CSA Type 3, 3R, 4†, 4X†, 9F*G, 12
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© September 2010
887
ID2SR Factory Sealed Interlocked Switched Receptacles V
CSA Certification Only
Dead Front Interlocked Construction; No External Seals Required.
ID2SR Receptacles
Amps Wires/Poles Max HP Mating Plug
Catalog Number
Non-Fused Fused
30 2W, 3P 3 HP @ 240 Vac ACP3023BC ID2SR3023 ID2SR3023F
3W, 4P 20 HP @ 600 Vac ACP3034BC ID2SR3034 ID2SR3034F
60 2W, 3P 7.5 HP @ 240 Vac ACP6023BC ID2SR6023 ID2SR6023F
3W, 4P 50 HP @ 600 Vac ACP6034BC ID2SR6034 ID2SR6034F
100 2W, 3P 10 HP @ 240 Vac ACP1023CD ID2SR1023 ID2SR1023F
3W, 4P 50 HP @ 600 Vac ACP1034CD ID2SR1034 ID2SR1034F
ACP Plugs for ID2SR Receptacles
Cable Dia. (Inches)
30 Amp 60 Amp 100 Amp
2W, 3P 3W, 4P 2W, 3P 3W, 4P 2W, 3P 3W, 4P
.390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC –– ––
.875 to 1.906 –– –– –– –– ACP1023CD ACP1034CD
* Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
† Flip cap suitable for NEMA 3, 3R only. Select screw cover for 4, 4X. Both caps are included with product. NEMA 4 rating maintained with Appleton NEMA 4
plug installed. (Screw cap not available on 30 Amp).
V CSA Certification only.
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© September 2010
888
ID2SR Factory Sealed Interlocked Switched Receptacle Dimensions V
CSA Certification Only
Dead Front Interlocked Construction; No External Seals Required.
ID2SR Receptacles
Dimensions of ACP Plugs
Dimensions in Inches/Millimeters
Max. Amp No. Poles A B C D
30 2,3,4 6.00/152.4 4.75/120.6 3.13/79.5 1.86/47.2
60 2,3 7.81/198.3 4.94/125.4 3.50/88.9 2.23/56.6
60 4 7.81/198.3 4.94/125.4 3.81/96.7 2.55/64.7
100 2,3 10.50/26.7 6.63/168.4 4.00/101.6 2.47/62.7
100 4 10.50/266.7 6.63/168.4 4.25/107.9 2.72/69.0
V CSA Certification only.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Group G
Class III
NEMA 7BCD, 9G
Watertight
Applications
• Connects portable cord to explosionproof xed enclosure.
Features
• For use with No. 18 thru 12 AWG 3-Conductor Type S or SO
cord.
• Furnished with 90 °C wire leads.
• 12” leads of #12 stranded wire are furnished for connection to
wiring or equipment within the explosion-proof housing.
Standard Materials
• Copperfree (4/10 of 1% max.) aluminum.
Standard Finishes
• Epoxy powder coat.
Certifications and Compliances
• CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 182.1
• CSA Certied: 038644, 087428
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© September 2010
889
ECC Factory Sealed 20 Amp Portable Cord Connector
Explosionproof, Dust-Ignitionproof
ECC Connects Portable Cord to Explosionproof Fixed Enclosure.
20 Amp, 480 Vac or Vdc
Nipple Size Cord Dia.
Catalog Number
UL Listed CSA Certified V
1/2 .250 to .375 ECC503RH ECC503RH-C
1/2 .375 to .500 ECC505RH ECC505RH-C
1/2 .500 to .625 ECC506RH ECC506RH-C
3/4 .250 to .375 ECC753RH ECC753RH-C
3/4 .375 to .500 ECC755RH ECC755RH-C
3/4 .500 to .625 ECC756RH ECC756RH-C
Dimensions
Shaded area indicated items suitable for Class I, Group B and Class II, Group E in addition to Class I, Groups C and D and Class II, Groups F,G.
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© September 2010
890
Portable Power Carts for Ordinary and Hazardous Locations
Custom Design
Portable Power Carts are made to order per your specifications.
Contact your local Appleton representative to create your design,
receive a quotation and for availability information.
Application
• Provides a means of portable power indoors or outdoors in
hazardous or non-hazardous locations.
Features
• Designed to your specication.
• Wide choice of equipment:
— Panelboards
— Control stations
— Plugs and receptacles
— Junction and terminal boxes
• UL Listed and CSA Certied devices and ttings.
• Easy glide, lockable casters provide easy transportation.
Standard Materials/Finishes
• Structure: steel/galvanized or aluminum/natural
Illustrated Example of Custom Designed Products
Side Front Side
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IECEx
IP66 - IK09/10
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© September 2010
891
PRE Series 16 Amp Plugs and Sockets
Increased Safety
Applications
• Plugs and receptacles are used with portable or stationery
electrical equipment such as:
— Lighting systems
— Conveyors
— Heaters
— Motor generators
— Air conditioning equipment
— Compressors
— Pumps
• For use in corrosive atmospheres and installations in Zone 1 and
2 and 21 and 22 of the oil and gas industry; such as:
— Reneries
— Chemical and petrochemical plants
— Pipelines
— Loading docks
— Onshore and offshore drilling platforms
Features
• Plug and socket system is designed with a safe disconnect
mechanism to insure maximum hazardous location protection:
— The contact separation is in a ameproof chamber
— The automatic electrical disconnection of each phase is
contained in a second ameproof chamber
• Short circuit protection is 20 kA, while normal reference is 10 kA.
• Different voltages are color coded for easy identication.
• The receptacles are keyed to accept only ATX plugs (other plugs
can not be inserted).
• ATX plugs can be used in non-hazardous IEC 309 sockets.
• Operating temperature of -40 ºF/-40 ºC to +131 ºF/+55 ºC
Standard Materials
• Wall Socket for 2P - 2P+E - 3P: high impact resistance
polycarbonate
• Wall Socket for 3P+E - 3P+N+E: high impact resistance
berglass reinforced polyester
• Plug, mobile socket and ush socket: polyamide
Certifications and Compliances
• Certication Type PCX, PCX/EN
• Gas: Zones 1 and 2
— Conforming to ATEX 94/9/CE: CE 0081 II 2 G
— ATEX/IEC Protection: Ex de IIC
— T6 for Ta ≤ +104 °C/+40 °C and T5 for Ta ≤ +131 ºF/+55 °C
— Ambient Temperature: -40 °F/-40 °C ≤ Ta ≤ +131 ºF/+55 °C
• Dust: Zones 21 and 22
— Conforming to ATEX 94/9/CE: CE 0081 II 2 D
— ATEX/IEC Protection: Ex tD A21
— Surface Temperature: T154 °F/68 °C
— Ambient Temperature: -40 °F/-40 °C ≤ Ta ≤ +131 ºF/+55 °C
• CE Declaration of Conformity: 50228, 5C214
• ATEX Certicate: LCIE 02 ATEX 6068, LCIE 02 ATEX 0001U
• IECEx Certicate: IECEx LCI 04.0014, IECEx LCI 04.0012
• Other Certications: GOST
• Ingress Protection (solid and liquid): IP66
• Impact Resistance (shock): IK10 (Polyester) and IK09
(Polyamide)
• Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0,
61241-1
• Product Standards: EN/IEC 60309-1, 60309-2
• Other Standards: EN/IEC 60529 (IP), 62262 (IK)
Plug Wall Mounting Socket
Mobile Socket Flush Socket
Technical Data
Breaking Capacity
AC 3
4 kW – 220 V
4.3 kW – 240 V
7.5 kW – 380 V
8.2 kW – 415 V
ICC 20 kA
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IECEx
IP66 - IK09/10
Catalog Numbering Guide
PRE 2 16 R P
Series:
PRE - PRE Series
Zone 1, 2, 21 and 22
ATEX / IEC
Amps:
16 - 16A
Voltage:
P - 20 - 25 Vac
50/60 Hz
W1 - 20 - 50 Vdc
W - 40 - 50 Vac
50/60 Hz
Y - 100 - 130 Vac
50/60 Hz
B - 200 - 250 Vac
50/60 Hz
R - 380 - 415 Vac
50/60 Hz
N - 480 - 500 Vac
50/60 Hz
G - 50 - 500 Vac 300
to 500 Hz
Pin Configuration:
2 - 2P
3 - 2P+E
4 - 3P+E
5 - 3P+N+E
6 - 3P
Equipment:
P - Plug
R - Receptacle
(Wall Mounting)
M - Mobile Socket
F - Flush Socket
ELV: Extra Low Voltage
Purple White White
20/25 Vac 20/50 Vdc 40/50 Vac
LV: Low Voltage
Yellow Blue Red Black Green
100/130 Vac 200/250 Vac 380/415 Vac 480/500 Vac 50/500 Vac
(300 to 500 Hz)
Plugs and Receptacles
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© September 2010
892
PRE Series 16 Amp Plugs and Sockets
Increased Safety
Wall Mounting Socket Plug Mobile Socket Flush Socket
• Three M20 threaded entries
(one on the top and two on the
bottom).
• Supplied with one M20 cable
gland (Ø 0.26 to Ø 0.57" /
Ø 6.5 to Ø 14.5 mm) and two
M20 blanking plugs.
• Terminal capacity 0.003 x
0.006 in2 / 2 x 4 mm2. Can be
through-wired.
• Fitted with three linked earth
terminals.
• One PG16 integrated cable
gland (Ø 0.26 to Ø 0.57" /
Ø 6.5 to Ø 14.5 mm).
• Terminal capacity 0.004 in2 /
2.5 mm2.
• One PG16 integrated cable
gland (Ø 0.26 to Ø 0.57" /
Ø 6.5 to Ø 14.5 mm).
• Terminal capacity 0.003 x
0.006 in2 / 2 x 4 mm2.
• Terminal capacity 0.003 x
0.006 in2 / 2 x 4 mm2.
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IECEx
IP66 - IK09/10
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© September 2010
893
Wall Mounting Socket Plug Mobile Socket Flush Socket
• Three M20 threaded entries
(one on the top and two on the
bottom).
• Supplied with one M20 cable
gland (Ø 0.26 to Ø 0.57" /
Ø 6.5 to Ø 14.5 mm) and two
M20 blanking plugs.
• Terminal capacity 0.003 x
0.006 in2 / 2 x 4 mm2. Can be
through-wired.
• Fitted with three linked earth
terminals.
• One PG16 integrated cable
gland (Ø 0.26 to Ø 0.57" /
Ø 6.5 to Ø 14.5 mm).
• Terminal capacity 0.004 in2 /
2.5 mm2.
• One PG16 integrated cable
gland (Ø 0.26 to Ø 0.57" /
Ø 6.5 to Ø 14.5 mm).
• Terminal capacity 0.003 x
0.006 in2 / 2 x 4 mm2.
• Terminal capacity 0.003 x
0.006 in2 / 2 x 4 mm2.
PRE Series 16 Amp Extra Low Voltage and Low Voltage Plugs and Sockets
Increased Safety
Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number
Extra Low Voltage: ELV
20/25 Vac 50/60 Hz — Purple
Wall Socket
2P
polarization
tab
1.3/0.6 231.89/3.8 PRE216RP
Plug 0.4/0.2 361.6/0.6 PRE216PP
Mobile Socket 0.9/0.4 79.33/1.3 PRE216MP
Flush Socket 0.4/0.2 79.33/1.3 PRE216FP
Wall Socket
2P+E
10h
10h 1.3/0.6 231.89/3.8 PRE316RP
Plug 0.4/0.2 36.61/0.6 PRE316PP
Mobile Socket 0.9/0.4 79.33/1.3 PRE316MP
Flush Socket 0.4/0.2 79.33/1.3 PRE316FP
Wall Socket
3P
polarization
tab
1.3/0.6 231.89/3.8 PRE616RP
Plug 0.4/0.2 36.61/0.6 PRE616PP
Mobile Socket 0.9/0.4 79.33/1.3 PRE616MP
Flush Socket 0.4/0.2 79.33/1.3 PRE616FP
20/50 Vdc — White
Wall Socket
2P
auxiliary
tab 10h
polarization
tab
1.3/0.6 231.89/3.8 PRE216RW1
Plug 0.4/0.2 36.61/0.6 PRE216PW1
Mobile Socket 0.9/0.4 79.33/1.3 PRE216MW1
Flush Socket 0.4/0.2 79.33/1.3 PRE216FW1
40/50 Vac 50/60 Hz — White
Wall Socket
polarization
tab
2P
1.3/0.6 231.89/3.8 PRE216RW
Plug 0.4/0.2 36.61/0.6 PRE216PW
Mobile Socket 0.9/0.4 79.33/1.3 PRE216MW
Flush Socket 0.4/0.2 79.33/1.3 PRE216FW
Wall Socket
3P
auxiliary
pin 12h
polarization
tab
1.3/0.6 231.89/3.8 PRE616RW
Plug 0.4/0.2 36.61/0.6 PRE616PW
Mobile Socket 0.9/0.4 79.33/1.3 PRE616MW
Flush Socket 0.4/0.2 79.33/1.3 PRE616FW
Low Voltage: LV
100/130 Vac 50/60 Hz — Yellow
Wall Socket
2P+E
L/+
4h
1.3/0.6 231.89/3.8 PRE316RY
Plug 0.4/0.2 36.61/0.6 PRE316PY
Mobile Socket 0.9/0.4 79.33/1.3 PRE316MY
Flush Socket 0.4/0.2 79.33/1.3 PRE316FY
200/250 Vac 50/60 Hz — Blue
Wall Socket
2P+E
6h
L/+ 1.3/0.6 231.89/3.8 PRE316RB
Plug 0.4/0.2 36.61/0.6 PRE316PB
Mobile Socket 0.9/0.4 79.33/1.3 PRE316MB
Flush Socket 0.4/0.2 79.33/1.3 PRE316FB
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IECEx
IP66 - IK09/10
Plugs and Receptacles
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© September 2010
894
PRE Series 16 Amp Low Voltage Plugs and Sockets and Accessories
Increased Safety
Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number
Low Voltage: LV
200/250 Vac 50/60 Hz — Blue
Wall Socket
3P+E
9h
L1 L2
L3 key way
3.3/1.5 286.81/4.7 PRE416RB
Plug 1.3/0.6 361.6/0.6 PRE416PB
Mobile Socket 1.3/0.6 244.09/4.0 PRE416MB
Flush Socket 0.4/0.2 79.33/1.3 PRE416FB
Wall Socket
3P+N+E (1)
L1 L2
L3
N
9h
(1) 120/208 V - 144/250 Vac 50/60 Hz
3.5/1.6 286.81/4.7 PRE516RB
Plug 0.7/0.3 79.33/1.3 PRE516PB
Mobile Socket 1.3/0.6 244.09/4.0 PRE516MB
Flush Socket 0.4/0.2 79.33/1.3 PRE516FB
380/415 Vac 50/60 Hz — Red
Wall Socket
3P+E
L1
L2
L3
6h
3.3/1.5 286.81/4.7 PRE416RR
Plug 0.4/0.2 361.6/0.6 PRE416PR
Mobile Socket 1.3/0.6 244.09/4.0 PRE416MR
Flush Socket 0.7/0.3 79.33/1.3 PRE416FR
Wall Socket
3P+N+E (2)
L1 L2
L3
N
6h
(2) 200/346 V - 240/415 Vac 50/60 Hz
3.5/1.6 286.81/4.7 PRE516RR
Plug 0.7/0.3 79.33/1.3 PRE516PR
Mobile Socket 1.3/0.6 244.09/4.0 PRE516MR
Flush Socket 0.7/0.3 79.33/1.3 PRE516FR
480/500 Vac 50/60 Hz — Black
Wall Socket
3P+E
7h
3.3/1.5 286.81/4.7 PRE416RN
Plug 0.4/0.2 361.6/0.6 PRE416PN
Mobile Socket 1.3/0.6 244.09/4.0 PRE416MN
Flush Socket 0.7/0.3 79.33/1.3 PRE416FN
50/500 Vac 300/500 Hz — Green
Wall Socket
3P+N+E
L3
L2
N
L1
2h
3.5/1.6 286.81/4.7 PRE516RG
Plug 0.4/0.2 361.6/0.6 PRE516PG
Mobile Socket 1.3/0.6 244.09/4.0 PRE516MG
Flush Socket 0.7/0.3 79.33/1.3 PRE516FG
Accessories
Description Catalog Number
M5 earth stud with black neoprene sealing washer and green/yellow earth
conductor, length 11.8"/300 mm PREESTM20
M20 earth continuity adaptor with black neoprene sealing washer and green/yellow
earth conductor, length 11.8"/300 mm PREECAM20
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IECEx
IP66 - IK09/10
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© September 2010
895
PRE Series 16 Amp Plug and Socket Dimensions
Increased Safety
Dimensions
16A — 2P — 2P+E — 3P Versions
Wall Mounting Sockets Plugs
3.25”/
82.5 mm 4.72”/
120.0 mm
4.92”/
125.0 mm
5.24”/
133.0 mm
0.22”/
5.5 mm
0.22”/
5.5 mm
10.71”/272.0 mm
7.95”/202.0 mm
2.56”/
65.0 mm
2.48”/
63.0 mm
5.98”/152.0 mm
1.95”/
49.5 mm
2.28”/
58.0 mm
Mobile Sockets
Can be mounted on panel - 0.12"/3.0 mm thickness maximum Flush Sockets
6.30”/
160.0 mm
5.12”/
130.0 mm
2.13”/
54 mm
3.15”/
80.0 mm
1.65”/
42.0 mm
1.54”/
39.0 mm
Dia.
0.17”/
4.2 mm
Dia.
1.81”/
46.0 mm
3.00”/
76.0 mm
8.27”/210 mm
0.12”/
3.0 mm
maximum
2.13”/
54.0 mm
2.20”/
56.0 mm
3.00”/
76.0 mm
6.30”/160.0 mm
1.65”/
42.0 mm
1.54”/
39.0 mm
Dia.
0.17”/
4.2 mm
Dia.
1.81”/
46.0 mm
3.15”/
80.0 mm
16A — 3P+E — 3P+N+E Versions
Wall Mounting Sockets Plugs
3.82”/
97.0 mm
0.24”/
6.0 mm
Dia.
5.51”/
140.0 mm
12.20”/310.0 mm
9.45”/240.0 mm
5.71”/
145.0 mm
Fix.
3.15”/
80.0 mm
Fix. 4.13”/
105.0 mm
B
C
A
Dimensions in Inches/Millimeters
A B C
3 P + E 2.60/66.0 6.06/154.0 2.19/55.5
3 P + N + E 2.87/73.0 6.54/166.0 2.44/62.0
Mobile Sockets
Can be mounted on panel - 0.12"/3.0 mm thickness maximum Flush Sockets
6.30”/
160.0 mm
5.91”/
150.0 mm
2.68”/
68.0 mm
3.00”/
76.0 mm
9.06”/230.0 mm
0.12”/
3.0 mm
maximum
3.54”/
90.0 mm
2.20”/
56.0 mm
1.95”/
49.5 mm
Dia.
0.17”/
4.2 mm
Dia.
2.20”/
56.0 mm
2.68”/
68.0 mm
3.54”/
90.0 mm
3.00”/
76.0 mm
6.30”/160.0 mm
2.20”/
56.0 mm
1.95”/
49.5 mm
Dia.
0.17”/
4.2 mm
Dia.
2.36”/
60.0 mm
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IECEx
IP66 - IK10
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
896
PRE Series 32 Amp Plugs and Sockets
Increased Safety
Applications
• Plugs and sockets are used with portable or stationery
electrical equipment such as:
— Lighting systems
— Conveyors
— Heaters
— Motor generators
— Air conditioning equipment
— Compressors
— Pumps
• For use in corrosive atmospheres and installations in Zone 1
and 2 and 21 and 22 of the oil and gas industry, such as:
— Reneries
— Chemical and petrochemical plants
— Pipelines
— Loading docks
— Onshore and offshore drilling platforms
Features
• Plug and socket system is designed with a safe disconnect
mechanism to insure maximum hazardous location protection:
— The contact separation is in a ameproof chamber
— The automatic electrical disconnection of each phase is
contained in a second ameproof chamber
• Short circuit protection is 20 kA, while normal reference is 10 kA.
• Different voltages are color coded for easy identication.
• The sockets are keyed to accept only ATX plugs (other plugs
can not be inserted).
• ATX plugs can be used in non-hazardous sockets.
Standard Materials
• Wall Socket: high impact resistance berglass reinforced
polyester
• Plug, mobile socket and ush socket: polyamide
Certifications and Compliances
• Certication Type PCX, PCX/EN
• Gas: Zones 1 and 2
— Conforming to ATEX 94/9/CE: CE 0081 II 2 G
— ATEX/IEC Protection: Ex de IIC
— T-Rating: T6 for Ta ≤ +104 °F/+40 °C and T5 for Ta ≤
+131 ºF/+55 °C
— Ambient Temperature: -40 °F/-40 °C≤ Ta ≤ +131 ºF/+55 °C
— Impact Resistance (shock): IK10 (Polyester) and IK09
(Polyamide)
• Dust: Zones 21 and 22
— Conforming to ATEX 94/9/CE: CE 0081 II 2 D
— ATEX/IEC Protection: Ex tD A21
— Surface Temperature: T154 °F/T68 °C
— Ambient Temperature: -40 °F/-40 °C ≤ Ta ≤ +131 ºF/+55 °C
— Impact Resistance (shock): IK10
• CE Declaration of Conformity: 50228, 5C214
• ATEX Certicate: LCIE 02 ATEX 6068, LCIE 02 ATEX 0001U
• IECEx Certicate: IECEx LCI 04.0014, IECEx LCI 04.0012
• Other Certications: GOST
• Ingress Protection (solid and liquid): IP66
• Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0,
61241-1
• Product Standards: EN/IEC 60309-1, 60309-2
• Other Standards: EN/IEC 60529 (IP), 62262 (IK)
LV: Low Voltage
Plug Wall Mounting Socket
Mobile Socket Flush Socket
Technical Data
Breaking Capacity
AC 1 32 A – 500 V
AC 22
11 kW – 220 V
12 kW – 240 V
19 kW – 380 V
20.7 kW – 415 V
ICC 20 kA
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IECEx
IP66 - IK10
LV: Low Voltage
Yellow Blue Red Black
100/130 Vac 200/250 Vac 380/415 Vac 480/500 Vac
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
897
PRE Series 32 Amp Plugs and Sockets
Increased Safety
Catalog Numbering Guide
PRE 3 32 R P
Series:
PRE - PRE Series
Zone 1, 2, 21 and 22
ATEX / IEC
Amps:
32 - 32A
Voltage:
Y - 100 - 130 Vac
50/60 Hz
B - 200 - 250 Vac
50/60 Hz
R - 380 - 415 Vac
50/60 Hz
N - 480 - 500 Vac
50/60 Hz
Pin Configuration:
3 - 2P+E
4 - 3P+E
5 - 3P+N+E
Equipment:
P - Plug
R - Receptacle
(Wall Mounting)
M - Mobile Socket
F - Flush Socket
Wall Mounting Socket Plug Mobile Socket Flush Socket
• Three M25 threaded entries
(one on the top and two on the
bottom).
• Supplied with one M25 cable
gland (Ø 0.31 to Ø 0.73" / Ø 8
to Ø 18.5 mm) and two M25
blanking plugs.
• Terminal capacity 0.003 x
0.009 in2. / 2 x 6 mm2.
• Fitted with three linked earth
terminals.
• One PG21 integrated cable
gland. (Ø 0.31 to Ø 0.73" /
Ø 8 to Ø 18.5 mm) for 3P+N+E
versions.
• Terminal capacity 0.009 in2./
6 mm2.
• One PG21 integrated cable
gland. (Ø 0.31 to Ø 0.73" /
Ø 8 to Ø 18.5 mm) for 2P+E
and 3P+E versions.
• One PG29 integrated cable
gland. (Ø 0.70 to Ø 0.98" /
Ø 18 to Ø 25 mm) for 3P+N+E
versions.
• Terminal capacity 0.003 x
0.009 in2. / 2 x 6 mm2.
• Terminal capacity 0.003 x
0.009 in2. /2 x 6 mm2.
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IECEx
IP66 - IK10
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
898
PRE Series 32 Amp Low Voltage Plugs and Sockets
Increased Safety
Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number
100/130 Vac 50/60 Hz — Yellow
Wall Socket
2P+E
L/+
4h
4.19/1.9 427.17/7.0 PRE332RY
Plug 1.10/0.5 244.09/4.0 PRE332PY
Mobile Socket 1.76/0.8 195.28/3.2 PRE332MY
Flush Socket 1.32/0.6 164.76/2.7 PRE332FY
200/250 Vac 50/60 Hz — Blue
Wall Socket
2P+E
6h
L/+
4.19/1.9 427.17/7.0 PRE332RB
Plug 1.10/0.5 244.09/4.0 PRE332PB
Mobile Socket 1.76/0.8 195.28/3.2 PRE332MB
Flush Socket 1.32/0.6 164.76/2.7 PRE332FB
Wall Socket
3P+E
9h
L1 L2
L3 key way
4.19/1.9 427.17/7.0 PRE432RB
Plug 1.10/0.5 244.09/4.0 PRE432PB
Mobile Socket 1.76/0.8 195.28/3.2 PRE432MB
Flush Socket 1.32/0.6 164.76/2.7 PRE432FB
Wall Socket
3P+N+E (1)
L1 L2
L3
N
9h
(1) 120/208 V - 144/250 Vac
50/60 Hz
4.19/1.9 427.17/7.0 PRE532RB
Plug 1.10/0.5 244.09/4.0 PRE532PB
Mobile Socket 2.20/1.0 244.09/4.0 PRE532MB
Flush Socket 1.32/0.6 164.76/2.7 PRE532FB
380/415 Vac 50/60 Hz — Red
Wall Socket
3P+E
L1
L2
L3
6h
4.41/2.0 427.17/7.0 PRE432RR
Plug 0.88/0.4 244.09/4.0 PRE432PR
Mobile Socket 1.76/0.8 195.28/3.2 PRE432MR
Flush Socket 1.32/0.6 164.76/2.7 PRE432FR
Wall Socket
3P+N+E (2)
L1 L2
L3
N
6h
(2) 200/346 V - 240/415 Vac
50/60 Hz
4.41/2.0 427.17/7.0 PRE532RR
Plug 1.10/0.5 244.09/4.0 PRE532PR
Mobile Socket 2.20/1.0 244.09/4.0 PRE532MR
Flush Socket 1.32/0.6 164.76/2.7 PRE532FR
480/500 Vac 50/60 Hz — Black
Wall Socket
3P+E
7h
4.41/2.0 427.17/7.0 PRE432RN
Plug 0.88/0.4 244.09/4.0 PRE432PN
Mobile Socket 2.20/1.0 244.09/4.0 PRE432MN
Flush Socket 1.32/0.6 164.76/2.7 PRE432FN
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
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© September 2010
899
Accessories
Description Catalog Number
M5 earth stud with black neoprene sealing washer and green/yellow earth
conductor, length 11.8"/300 mm PREESTM25
M20 earth continuity adaptor with black neoprene sealing washer and green/yellow
earth conductor, length 11.8"/300 mm PREECAM25
PRE Series 32 Amp Low Voltage Plug and Socket Accessories and
Dimensions
Increased Safety
Dimensions
32A — 2P+E — 3P+E — 3P+N+E Versions
Wall Mounting Sockets Plugs
3.82”/
97.0 mm
A
C
D
B
Fix.
3.15”/
80.0 mm
0.24”/
6.0 mm
Dia.
Fix. 4.13”/
105.0 mm
Fix. 4.13”/
105.0 mm
B
C
A
Dimensions in Inches/Millimeters Dimensions in Inches/Millimeters
A B C D A B C
2 P + E 5.51/140.0 10.83/275.0 6.10/155.0 14.67/370.0 2 P + T 3.15/80.0 6.69/170.0 2.64/67.0
3 P + E 5.51/140.0 10.83/275.0 6.10/155.0 14.67/370.0 3 P + T 3.15/80.0 6.69/170.0 2.64/67.0
3 P + N + E 5.51/140.0 10.83/275.0 6.50/165.0 14.76/375.0 3 P + N + T 3.15/80.0 7.68/195.0 2.91/74.0
Mobile Sockets
Can be mounted on panel - 0.12"/3.0 mm thickness maximum
Flush Sockets
5.91”/
150.0 mm
8.27”/
210.0 mm
4.33”/
110.0 mm
10.24”/260.0 mm
0.12”/
3.0 mm
maximum
2.91”/
74.0 mm
4.06”/
103.0 mm
2.20”/
56.0 mm
2.36”/
60.0 mm
2.20”/
56.0 mm
Dia.
0.17”/
4.2 mm
Dia.
2.20”/
56.0 mm
2.36”/
60.0 mm
2.36”/
60.0 mm
2.20”/
56.0 mm
Dia.
0.17”/
4.2 mm
Dia.
2.91”/
74.0 mm
4.06”/
103.0 mm
8.27”/210.0 mm
4.33”/
110.0 mm
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IEC
IP66 – IK10
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
900
PRE Series 63 Amp Plugs and Sockets
Increased Safety
63 Amps
Main Contacts
Rated Insulation Voltage 690 Vac
Rated Operating Voltage 690 Vac
Rated Operating Current 63 Amp
Rated Surge Voltage 6 KV
Switching Capacity
AC 21 A / AC 22 A 63 Amp 230 Volt to 690 Volt
AC 23 A
15 kW 230 Volt
22 kW 400 Volt
30 kW 500 Volt
18.5 kW 690 Volt
AC 3
11 kW 230 Volt
18.5 kW 400 Volt
22 kW 500 Volt
15 KW 690 Volt
DC 21 –
DC 22 –
DC 23 –
Auxiliary Contacts
Rated Insulation Voltage 400 Volt
Rated Operating Voltage 400 Volt
Rated Operating Current 10 Amp
Switching Capacity: AC 15 6 Amp 230 Volt
4 Amp 400 Volt
Others
Termination (flexible/solid) 0.002 in2/
35 mm2
Applications
• Plugs and sockets are used with stationary or portable
electrically operated devices such as:
— Welding devices
— Lighting systems
— Conveyors
— Heaters
— Motor generator sets
— Air conditionings
— Compressors
— Pumps
• For use in corrosive atmospheres and installations in Zones 1,
and 2 and 21 and 22 of oil and gas industry, such as
— Reneries
— Chemical and petrochemical plants
— Pipelines
— Onshore and offshore drilling platforms
Features
• Positive polarization: only ATX plugs of same style, number of
poles and ampere rating may be used with these sockets.
• Interlocked 3-pole or 4-pole Ex de disconnecting on-load
switch, with auxiliary early break contact (capacity 0.004 in2/
2.5 mm2 max).
• Plug is mechanically locked in socket when switch is ON.
• Switch operating handle can be padlocked in OFF position (max
4 padlocks ).
• Plug cannot be inserted or removed unless switch is in OFF
position.
Standard Materials
• Socket: high impact resistance berglass reinforced polyester.
• Flap cover and plug: polyamide
Certifications and Compliances
• Certication Type PC63X
• Gas: Zones 1 and 2
— Conforming to ATEX 94/9/CE: CE 0081 II 2 G
— ATEX/IEC Protection: Ex de IIC
— T-Rating: T6 for Ta ≤ +104 ºF/+40°C and 5 for +40°C ≤ Ta ≤
+131 ºF/+55 °C
• Dust: Zones 21 and 22
— Conforming to ATEX 94/9/CE: CE 0081 II 2 D
— ATEX/IEC Protection: Ex tD A21
— Surface Temperature: T194 ºF/T90 °C
• Service Temperature: -22 °F/-30 °C to +131 ºF/+55 °C
• CE Declaration of Conformity: 50208
• ATEX Certicate: LCIE 02 ATEX 6004
• IEC Certicate: LCIE Ex 99.004
• Other Certications: GOST
• Ingress Protection (solid and liquid): IP66
• Impact Resistance (shock): IK10
• Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0,
61241-1
• Product Standards: EN/IEC 60309-1, 60309-2
• Other Standards: EN/IEC 60529 (IP), 62262 (IK)
Plug Wall Mounting Socket
Wall Mounting Socket Through-Wired
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IEC
IP66 – IK10
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
901
PRE Series 63 Amp Plugs and Sockets
Increased Safety
LV: Low Voltage
Blue Red Black Red 1 Black 1
200/250 Vac 380/415 Vac 480/500 Vac 440/460 Vac 600/690 Vac
* With one M5 plugged entry.
Catalog Numbering Guide
PRE 4 63 R B A 3 S
Series:
PRE - PRE Series
Zone 1, 2, 21 and 22
ATEX / IEC Certified
Amps:
63 - 63A
Voltage:
B - 200 - 250 Vac
50/60 Hz
R - 380 - 415 Vac
50/60 Hz
N - 480 - 500 Vac
50/60 Hz
R1 - 440 - 460 Vac
60 Hz
N1 - 600 - 690 Vac
50/60 Hz
Cable Entry Size: *
3 - M32
4 - M40
5 - M50
6 - M63
Pin Configuration:
4 - 3P+E
5 - 3P+N+E
Equipment:
P - Plug
R - Receptacle
(Wall Mounting)
Cable Type:
A - Armored
U - Unarmored
Options:
S - 316L Stainless
Steel
T - Through-wired
Wall Mounting Socket Plug
• Standard versions:
— Supplied with one M50 cable gland for
unarmored cable Ø 1.10 to Ø 1.65" /
Ø 28 to Ø 42 mm, and one M25
blanking plug.
— Terminal capacity 0.002 x 0.054 in2 /
1 x 35 mm2.
• Through-wired versions:
— Supplied with two M50 cable glands for
unarmored cable Ø 1.10 to Ø 1.65" /
Ø 28 to Ø 42 mm, and one M25
blanking plug.
— Terminal capacity 0.003 x 0.054 in2 /
2 x 35 mm2.
• One integrated cable entry for unarmored
exible cable
Ø 0.69 to Ø 1.14" / Ø 17.5 to Ø 29 mm for
3P + E versions.
Ø 0.69 to Ø 1.26" / Ø 17.5 to Ø 32 mm for
3P + N + E versions.
• Terminals capacity 0.025 in2 / 16 mm2.
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IEC
IP66 – IK10
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
902
PRE Series 63 Amp Plugs and Sockets
Increased Safety
Standard Versions
Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number
200/250 Vac 50/60 Hz — Blue
Wall Socket
3P+E
17.64/8.0 1586.62/26.0 PRE463RBU5
Plug 2.20/1.0 427.17/7.0 PRE463PB
380/415 Vac 50/60 Hz — Red
Wall Socket
3P+E
17.64/8.0 1586.62/26.0 PRE463RRU5
Plug 2.20/1.0 427.17/7.0 PRE463PR
Wall Socket
3P+N+E (1)
(1) 200/346 V – 240/415 Vac 50/60 Hz
17.64/8.0 1586.62/26.0 PRE563RRU5
Plug 2.20/1.0 427.17/7.0 PRE563PR
440/460 Vac 60 Hz — Red
Wall Socket
3P+E
17.64/8.0 1586.62/26.0 PRE463RR1U5
Plug 2.20/1.0 427.17/7.0 PRE463PR1
Wall Socket
3P+N+E (2)
(2) 250/440 V – 265/460 Vac 60 Hz
17.64/8.0 1586.62/26.0 PRE563RR1U5
Plug 2.20/1.0 427.17/7.0 PRE563PR1
480/500 Vac 50/60 Hz — Black
Wall Socket
3P+E
17.64/8.0 1586.62/26.0 PRE463RNU5
Plug 2.20/1.0 427.17/7.0 PRE463PN
Wall Socket
3P+N+E (3)
(3) 277/480 V – 288/500 Vac 50/60 Hz
17.64/8.0 1586.62/26.0 PRE563RNU5
Plug 2.20/1.0 427.17/7.0 PRE563PN
600/690 Vac 50/60 Hz — Black
Wall Socket
3P+E
17.64/8.0 1586.62/26.0 PRE463RN1U5
Plug 2.20/1.0 427.17/7.0 PRE463PN1
Wall Socket
3P+N+E (4)
(4) 347/600 V – 400/690 Vac 50/60 Hz
17.64/8.0 1586.62/26.0 PRE563RN1U5
Plug 2.20/1.0 427.17/7.0 PRE563PN1
Zone 1 and 2 - 21 and 22
II 2 GD
ATEX / IEC
IP66 – IK10
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
903
PRE Series 63 Amp Plugs and Sockets
Increased Safety
Through-wired Versions
Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number
380/415 Vac 50/60 Hz — Red
Wall Socket
3P+E
35.27/16.0 6712.61/110.0 PRE463RRU5T
Wall Socket
3P+N+E (1)
(1) 200/346 V – 240/415 Vac 50/60 Hz
35.27/16.0 6712.61/110.0 PRE563RRU5T
Dimensions
Standard Version
7.36”/
187.0 mm
8.46”/
215.0 mm
0.26”/
6.5 mm
12.60”/320.0 mm
9.25”/
235.0 mm
14.96”/380 mm
16.54”/420.0 mm
with cable gland
10.04”/255.0 mm
4.02”/
102.0 mm
4.67”/
133.5 mm
7.42”/188.5 mm
Through-Wired Version
5.79”/147.0 mm
9.25”/235.0 mm
14.96”/380.0 mm
Fix. 12.60”/320.0 mm
2 Cable Entries
7.87”/200.0 mm 8.46”/215.0 mm
16.73”/425.0 mm
Fix.
5.75”/146.0 mm
Fix.
7.36”/187.0 mm
M25 Blanking
Plug Fitted
M8
0.28”/7.0 mm
(4) Mtg Holes
0.26”/6.5 mm
(4) Mtg Holes
Zone 1 and 2 – 21 and 22
II 2 GD
ATEX / IEC
IP66 – IK10
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
904
PRE Series 125 Amp Plugs and Sockets
Increased Safety
Applications
• Plugs and sockets are used with stationary or portable
electrically operated devices such as:
— Welding devices
— Lighting systems
— Conveyors
— Heaters
— Motor generator sets
— Air conditionings
— Compressors
— Pumps
• For use in corrosive atmospheres and installations in Zones 1,
and 2 and 21 and 22 of oil and gas industry, such as
— Reneries
— Chemical and petrochemical plants
— Pipelines
— Onshore and offshore drilling platforms
Features
• Positive polarization: only ATX plugs of same style, number of
poles and ampere rating may be used with these sockets.
• Interlocked 3-pole or 4-pole Ex de disconnecting on-load
switch, with auxiliary early break contact (capacity 0.004 in2/
2.5 mm2 max).
• Plug is mechanically locked in socket when switch is ON.
• Switch operating handle can be padlocked in OFF position (max
4 padlocks).
• Plug cannot be inserted or removed unless switch is in OFF
position.
Standard Materials
• Socket: 316L stainless steel
• Flap cover and plug: polyamide
Certifications and Compliances
• Certication Type PC125X
• Gas: Zones 1 and 2
— Conforming to ATEX 94/9/CE: CE 0081 II 2 G
— ATEX/IEC Protection: Ex de IIC
— T-Rating: T6 for Ta ≤ +104 °F/+40 °C and 5 for ≤ Ta ≤
+131 °F/55 °C
• Dust: Zones 21 and 22
— Conforming to ATEX 94/9/CE: CE 0081 II 2 D
— ATEX/IEC Protection: Ex tD A21
— Surface Temperature: T194 °F/T90 °C
• Service Temperature: -22 °F/-30 °C to +131 °F/+55 °C
• CE Declaration of Conformity: 50218
• ATEX Certicate: LCIE 99 ATEX 6031
• IEC Certicate: LCIE Ex 99.017
• Other Cetications: GOST
• Ingress Protection (solid and liquid): IP66
• Impact Resistance (shock): IK10
• Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0,
61241-1
• Product Standards: EN/IEC 60309-1, 60309-2
• Other Standards: EN/IEC 60529 (IP), 62262 (IK)
Plug Wall Mounting Socket
160 Amps
Main Contacts
Rated Insulation Voltage 690 Vac
Rated Operating Voltage 690 Vac
Rated Operating Current 125 Amp
Rated Surge Voltage 8 KV
Switching Capacity
AC 21 A / AC 22 A 125 Amp 400 Volt to 690 Volt
AC 23 A 80 kW 400 Volt
110 kW 500 Volt
55 kW 690 Volt
AC 3 90 kW 400 Volt
70 kW 500 Volt
DC 21 125 Amp 220 Volt *
125 Amp 440 Volt *
DC 22 125 Amp 220 Volt *
100 Amp 440 Volt *
DC 23 125 Amp 220 Volt *
63 Amp 440 Volt *
Auxiliary Contacts
Rated Insulation Voltage 230 Volt
Rated Operating Voltage 230 Volt
Rated Operating Current 10 Amp
Switching Capacity: AC 15 6 Amp 230 Volt
Others
Termination (flexible/solid) 0.007 in2/
120 mm2
* 2 contacts connected in series per pole.
Zone 1 and 2 – 21 and 22
II 2 GD
ATEX / IEC
IP66 – IK10
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
905
PRE Series 125 Amp Plugs and Sockets
Increased Safety
LV: Low Voltage
Red Black Red 1 Black 1
380/415 Vac 480/500 Vac 440/460 Vac 600/690 Vac
* With one M25 plugged entry
Catalog Numbering Guide
PRE 4 12 R R A 3 T
Series:
PRE - PRE Series
Zone 1, 2, 21 and 22
ATEX / IEC Certified
Amps:
12 - 125A
Voltage:
R - 380 - 415 Vac
50/60 Hz
N - 480 - 500 Vac
50/60 Hz
R1 - 440 - 460 Vac
60 Hz
N1 - 600 - 690 Vac
50/60 Hz
Cable Entry Size: *
3 - M32
4 - M40
5 - M50
6 - M63
Pin Configuration:
4 - 3P+E
5 - 3P+N+E
Equipment:
P - Plug
R - Receptacle
(Wall Mounting)
Cable Type:
A - Armored
U - Unarmored
Options:
T - Through-wired
Wall Mounting Socket Plug
• One M63 cable gland for unarmored cable Ø 1.42 to Ø 1.73" /
Ø 36 to Ø 44 mm, and one M25 blanking plug.
• Terminal capacity 0.186in2/120 mm2.
• One integrated cable entry for unarmored exible cable
Ø 1.18 to Ø 1.89" /Ø 30 to Ø 48 mm.
• Terminals capacity 0.078in2/50 mm2.
Zone 1 and 2 – 21 and 22
II 2 GD
ATEX / IEC
IP66 – IK10
Plugs and Receptacles
Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
906
PRE Series 125 Amp Plugs and Sockets
Increased Safety
Description Pin Configuration Weight (lb/kg) Volume (in3/dm3) Catalog Number
380/415 Vac 50/60Hz — Red
Wall Socket
3P+E
0.63/16.0 4271.66/70.0 PRE412RRU6
Plug 0.04/1.1 793.31/13.0 PRE412PR
Wall Socket
3P+N+E (1)
(1) 200/346 V – 240/415 Vac 50/60 Hz
0.63/16.0 4271.66/70.0 PRE512RRU6
Plug 0.04/1.1 793.31/13.0 PRE512PR
440/460 Vac 60 Hz — Red
Wall Socket
3P+E
0.63/16.0 4271.66/70.0 PRE412RR1U6
Plug 0.04/1.1 793.31/13.0 PRE412PR1
Wall Socket
3P+N+E (2)
(2) 250/440 V – 265/460 Vac 60 Hz
0.63/16.0 4271.66/70.0 PRE512RR1U6
Plug 0.04/1.1 793.31/13.0 PRE512PR1
480/500 Vac 50/60 Hz— Black
Wall Socket
3P+E
0.63/16.0 4271.66/70.0 PRE412RNU6
Plug 0.04/1.1 793.31/13.0 PRE412PN
Wall Socket
3P+N+E (3)
(3) 277/480 V – 288/500 Vac 50/60 Hz
0.63/16.0 4271.66/70.0 PRE512RNU6
Plug 0.04/1.1 793.31/13.0 PRE512PN
600/690 Vac 50/60 Hz — Black
Wall Socket
3P+E
0.63/16.0 4271.66/70.0 PRE412RN1U6
Plug 0.04/1.1 793.31/13.0 PRE412PN1
Wall Socket
3P+N+E (4)
(4) 347/600 V – 400/690 Vac 50/60 Hz
0.63/16.0 4271.66/70.0 PRE512RN1U6
Plug 0.04/1.1 793.31/13.0 PRE512PN1
Plugs and Receptacles Plugs and RecePtacles: HazaRdOus lOcatiOn
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
907
PRE Series 125 Amp Plug and Socket Dimensions
Increased Safety
Dimensions
Front Side Plug
16.02”/
407.0 mm
25.98”/660.0 mm
8.86”/225.0 mm
33.39”/848.0 mm
10.31”/
262.0 mm
13.39”/340.0 mm
5.16”/
131.0 mm
Dia.
Plugs and Receptacles
Plugs and RecePtacles: nOtes
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
908
Notes
Plugs and Receptacles Plugs and RecePtacles: nOtes
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
909
Notes
Plugs and Receptacles
Plugs and RecePtacles: nOtes
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
910
Notes
Plugs and Receptacles Plugs and RecePtacles: nOtes
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
911
Notes
Plugs and Receptacles
Plugs and RecePtacles: nOtes
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
912
Notes

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