CA08100014E

64962-Catalog 64962-Catalog 64962-Catalog 782113 Batch8 unilog cesco-content

115768-Catalog 115768-Catalog 115768-Catalog Batch9 unilog cesco-content

133013-Catalog 133013-Catalog 133013-Catalog Batch9 unilog cesco-content

109967-Catalog 109967-Catalog 109967-Catalog 782113 Batch7 unilog cesco-content

116493-Attachment 116493-Attachment 116493-Attachment 782114 Batch7 unilog cesco-content

: Pdf 64326-Attachment 64326-Attachment 786685 Batch12 unilog

Open the PDF directly: View PDF .
Page Count: 96

Download
Open PDF In Browser	View PDF

Motor Control
Motor Control

13

Motor Control
Contactors, Starters and Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustable Frequency AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Synchronous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starters (Medium Voltage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V12-T13-2
V12-T13-69
V12-T13-73
V12-T13-84

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-1

13

Motor Control
Contactors, Starters and Brakes

1

Contents

2

Pre 3-Star
Product History Time Line, Replacement
Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-4
3-Star
Product History Time Line, Replacement
Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-5
Citation
Product History Time Line. . . . . . . . . . . . . . . . . . . . . V12-T13-6
Replacement Capabilities . . . . . . . . . . . . . . . . . . . . . V12-T13-7
Type N
Product History Time Line, Replacement
Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-22
A200
Product History Time Line, Replacement
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-23
Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-26
A202
Product History Time Line, Replacement
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-33
V201 and V200
Replacement Capabilities . . . . . . . . . . . . . . . . . . . . V12-T13-36
Freedom
Product Description, Product History Time Line . . . V12-T13-37
Replacement Capabilities . . . . . . . . . . . . . . . . . . . . V12-T13-38
Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-46
IT. Electromechanical NEMA
Product Description, Product History Time Line,
Replacement Capabilities, Technology Upgrades . . V12-T13-47
IT. Electromechanical IEC
Product Description, Product History Time Line,
Replacement Capabilities, Technology Upgrades . . V12-T13-48
XT IEC Power Control
Product Description, Product History Time Line,
Replacement Capabilities, . . . . . . . . . . . . . . . . . . . V12-T13-49
Advantage
Product Description, Product History Time Line,
Replacement Capabilities, Technology Upgrades . . V12-T13-51
Definite Purpose
Product History Time Line, Replacement
Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-52
JF Autostarter
Product History Time Line, Replacement
Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-53
ME and MD dc Contactors
Product Description, Product History,
Product History Time Line, Replacement
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-54
Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-57
C80 Mill Type dc Contactors
Product Description, Product History Time Line,
Replacement Capabilities, Technology Upgrades . . V12-T13-58

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Description

24

Page

Description

Page

511 AC and DC Brakes
Product Description, Product History Time Line,
Replacement Capabilities, Technology Upgrades . . .V12-T13-61
DPM-Contactor
Product Description, Product History Time Line,
Replacement Capabilities, Technology Upgrades . . .V12-T13-62
AVD-Contactor
Product Description, Product History,
Product History Time Line,
Replacement Capabilities, Technology Upgrades . . .V12-T13-63
D-Contactor
Product Description, Product History,
Product History Time Line, Replacement
Capabilities, Technology Upgrades . . . . . . . . . . . . . .V12-T13-64
Reversing/Assignment Contactors
Product Description, Product History,
Product History Time Line, Replacement
Capabilities, Technology Upgrades . . . . . . . . . . . . . .V12-T13-65
P- & S-Contactors
Product Description, Product History,
Product History Time Line, Replacement
Capabilities, Technology Upgrades . . . . . . . . . . . . . .V12-T13-66

Overview

Type N Contactor

Citation Starter

Product Description
Cutler-Hammer® Starters and Contactors from Eaton’s electrical
business were and are designed to control functions of a
connected motor by starting, stopping, reversing, regulating and
protecting. When functions do not include speed regulation, this
device is known as a starter rather than a controller.
Applications for starter functions are fans, pumps, constant
horsepower, constant or variable torque machine tools, constant
torque metalworking machinery, variable torque and horsepower
fans and blowers, constant power heating, lighting, pumps and
motors for all types of applications.

25
V12-T13-2

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

Product History

Freedom

IT.

The Cutler-Hammer line of
contactors and starters dates
back to the early 1920s in
Milwaukee, WI. Changes
in coil construction, making
the first moisture-proof
vacuum with impregnated
coils, were innovations
in this line of contactors and
starters manufactured before
the 3-Star line (now known as
the Pre 3-Star). Eutectic alloy
overloads were used later in
this design with the design
change to the 3-Star line. A
few of the new features of
the 3-Star line of contactors
and starters were the first
standard three-coil overload
relays, new molding
compounds, new metals
and cast resin coils.

The Type F magnetic
contactor is the first
magnetically controlled
contactor in our
Westinghouse® records.
It was open in design,
simple in construction and
was state-of-the-art due to
its magnetically controlled
armature. The Type F
contactor was replaced by
the DE-ION® contactor, which
featured the Westinghouse
trademark DE-ION arc
quenching. The DE-ION was
followed by the Type DN,
Type N and the Type A, today
known as the A200. The Type
B was developed in the late
1970s and was obsoleted
two or three years later. The
A200 open control is still a
current offering. Prior to
1985, some of the larger
sizes (5–9) were known as
GCA and GCD.

1

The Citation line of contactors
and starters was introduced
in 1968 with many new
features: the new CI nonwearing totally enclosed
permanent air gap magnet
structure; dual wound
magnet coil with plug-in
feature; color coded, twin
break dust-safe contacts;
and straight-through wiring.
Although the Citation line
was obsoleted in 1997,
replacement contact kits,
magnet coils and heater coils
will continue to be available.

2
3
4
5
6
7

Today, the Freedom™
contactor, launched in 1986,
coexists with the solid-state
heaterless IT. contactor, a
microprocessor-controlled
magnetic contactor
introduced in 2002.

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-3

13
1
2

Motor Control
Contactors, Starters and Brakes

Pre 3-Star

Product History Time Line for Pre 3-Star, Bulletin 9586 1

Originally a Cutler-Hammer
Product

1920

1940

1960

1980

2000

Sizes 00 – 5

3
4
5

Size

Size 1 Contactor

6

Replacement Capabilities

Technology Upgrades

There are no replacement
parts available. Replace with
new contactor or starter.

Size 00–3—Freedom or IT.
Sizes 4–5—Freedom,
Vacuum or IT.
Note
1 For all NEMA® rated starters, please
contact Standard Open Control
Aftermarket at 1-800-535-8992.

7
8
9
10

Size 2 Contactor

11
12
13
14
15
16
17

Size 5 Contactor

Parts are no longer available
for Pre-3 Star.

18
19
20
21
22
23
24
25
V12-T13-4

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Present

13

Motor Control
Contactors, Starters and Brakes

3-Star
Originally a Cutler-Hammer
Product

Product History Time Line for 3-Star, Bulletin 9560, 9586, 9589, 9591, 9556, 9658,
9736 and 9739 1
Size

1950

1955

1960

1965

1970

1975

1985

2000

1
Present

2

Size 0

3

Size 1
Size 2

4

Size 3
Size 4

5

Size 5

Typical Size 0—Starter

Replacement Capabilities

Technology Upgrades

There are no replacement
parts available. Replace with
new contactor or starter.

Sizes 00–3—Freedom or IT.
Sizes 4–5—Freedom,
Vacuum or IT.

6
7
8

Note
1 For all NEMA rated Bulletin 9586
starters, please contact Standard
Open Control Aftermarket
at 1-800-535-8992.

9
10
11

Typical Size 1—Contactor

12
13
14
15
16
Typical Size 5—Starter

17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-5

13
1

Motor Control
Contactors, Starters and Brakes

Citation
Originally a Cutler-Hammer Product

2
3
4
5
6
7
8
Catalog
Number

9
10
11
12

Coil 1

Series

Product History Time Line for Citation A10, A11, A13, A30, A31, A40, A41, A50, A51, A70, A71, A80, A81, B10, B11, B50, B51,
B52, C10, C30 and C50
NEMA Size Series
Size 00

1965

1970

1975

1980

1985

1990

1995

2000

A1
B1
C1
D1

14

Size 0

A1

Size 1

A1

15

Size 2

A1

16

Size 3

A1

17

Size 4

A1

18

Size 5

A1

Size 6

A1

B1
B1
B1

B1

19

C1
Size 7

A1

Size 8

A1

B1

21
22

Contact
Kit

Citation Starter and Nameplate

13

20

Parts
Publication

B1
Note
1 Although the number “9” is not imprinted on the coil, it must be used when ordering. For example, the proper ordering number for a 120V, 60 Hz,
AC magnet coil would be 9-1887-1 (refer to the style numbers on Page V12-T13-7).

23
24
25
V12-T13-6

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Present

13

Motor Control
Contactors, Starters and Brakes

Replacement Capabilities

1

Replacement Capabilities—Contacts and Coils
Style and Part Numbers
Coil
Suffix

Size 00

Size 00

Size 00

Size 00

Series A1 1

Series B1

Series C1

Series D1

—

6-21

2

2

2

6-22

Three-pole without interlock

—

6-21-2

2

2

2

6-22-2

6-23-2

6-24-2

6-34-2

6-25-2

6-35-2

Three-pole with interlock

—

6-21-3

2

2

—

—

—

—

—

—

—

Description

Size 0

Size 1

Size 2

Size 2

Size 3

Size 3

Series A1

Series B1

Series A1

Series B1

6-24

6-34

6-25

6-35

Contact Kits

3
4

Part number on contactor or
starter nameplate
Two-pole without interlock

2

6-23

5

Four-pole without interlock

—

—

—

—

—

6-22-3

6-23-3

—

6-34-3

—

—

Five-pole without interlock

—

—

—

—

—

6-22-4

6-23-4

—

6-34-4

—

—

6

120V, 60 Hz or 110V, 50 Hz

A

9-1945-1

9-2183-1

9-2650-1

9-2823-1

9-1887-1

9-1887-1

9-1889-1

9-2526-1

9-1891-1

9-1889-1

7

240V, 60 Hz or 220V, 50 Hz

B

9-1945-2

9-2183-2

9-2650-2

9-2823-2

9-1887-2

9-1887-2

9-1889-2

9-2526-2

9-1891-2

9-1889-2

480V, 60 Hz or 440V, 50 Hz

C

9-1945-3

9-2183-5

9-2650-3

9-2823-3

9-1887-3

9-1887-3

9-1889-3

9-2526-3

9-1891-3

9-1889-3

600V, 60 Hz or 550V, 50 Hz

D

9-1945-4

9-2183-19

9-2650-4

9-2823-4

9-1887-4

9-1887-4

9-1889-4

9-2526-4

9-1891-4

9-1889-4

208V, 60 Hz

E

9-1945-5

9-2183-17

9-2650-5

9-2823-5

9-1887-5

9-1887-5

9-1889-13

9-2526-5

9-1891-13

9-1889-13

24V, 60 Hz

T

9-1945-8

9-2183-16

9-2650-7

9-2823-18

9-1887-7

9-1887-7

9-1889-20

9-2526-6

9-1891-15

9-1889-20

Magnet Coils

380V, 50 Hz

L

9-1945-6

9-2183-3

9-2650-6

9-2421-18 3

9-1887-8

9-1887-8

9-1889-14

9-2526-7

9-1891-14

9-1889-14

277V, 60 Hz

H

9-1945-16

9-2183-18

9-2650-13

9-2823-12

9-1887-16

9-1887-16

9-1889-31

9-2526-15

9-1891-26

9-1889-31

120 Vdc 4

A1

—

—

—

—

9-2024-2

9-2024-2

9-2025-2

9-2626-2

9-2026-2

9-2025-2

240 Vdc 4

B1

—

—

—

—

9-2024-1

9-2024-1

9-2025-1

9-2626-1

9-2026-1

9-2025-1

24 Vdc 4

T1

—

—

—

—

9-2024-4

9-2024-4

9-2025-4

9-2626-4

9-2026-4

9-2025-4

48 Vdc 4

W1

—

—

—

—

9-2024-3

9-2024-3

9-2025-3

9-2626-3

9-2026-3

9-2025-3

9-2823-17

Style and Part Numbers
Description

Size 4

Size 4

Series A1

Series B1

Size 5

9
10
11
12
13

Replacement Capabilities—Contacts and Coils, continued
Coil
Suffix

8

Size 6

Size 6

Size 6

Size 7

Size 7

Size 8

Size 8

Series A1

Series B1

Series C1

Series A1

Series B1

Series A1

Series B1

14
15

Contact Kits
Part number on contactor or
starter nameplate
Two-pole

—

6-26

6-36-3

6-27

6-28

—

6-601-2

6-28

—

—

—

Three-pole

—

6-26-2

6-36-4

6-27-2

6-28-2

6-570

6-601

6-28-2

6-570

646C829G05

6-571

120V, 60 Hz or 110V, 50 Hz

A

9-1891-1

9-1891-1

9-1891-1

9-1875-1

9-2651

9-2698

9-1875-1

9-2651

438C805G12

9-2654

240V, 60 Hz or 220V, 50 Hz

B

9-1891-2

9-1891-2

9-1891-2

9-1875-2

9-2651-2

9-2698-2

9-1875-2

9-2651-2

438C805G11

9-2654-2

480V, 60 Hz or 440V, 50 Hz

C

9-1891-3

9-1891-3

9-1891-3

9-1875-3

9-2651-3

9-2698-3

9-1875-3

9-2651-3

438C805G10

9-2654-3

600V, 60 Hz or 550V, 50 Hz

D

9-1891-4

9-1891-4

9-1891-4

9-1875-4

9-2651-4

9-2698-4

9-1875-4

9-2651-4

—

9-2654-4

208V, 60 Hz

E

9-1891-13

9-1891-13

9-1891-13

9-1875-14

9-2651-6

9-2698-5

9-1875-14

9-2651-6

438C805G11

9-2654-6

24V, 60 Hz

T

9-1891-15

9-1891-15

9-1891-15

—

—

—

—

—

—

—

380V, 50 Hz

L

9-1891-14

9-1891-14

9-1891-14

—

9-2651-5

9-2698-6

—

9-2651-5

438C805G15

9-2654-5

277V, 60 Hz

H

9-1891-26

9-1891-26

9-1891-26

—

—

—

—

—

—

—

120 Vdc 4

A1

9-2026-2

9-2026-2

9-2026-2

—

—

—

—

—

—

—

240 Vdc 4

B1

9-2026-1

9-2026-1

9-2026-1

—

—

—

—

—

—

—

24 Vdc 4

T1

9-2026-4

9-2026-4

9-2026-4

—

—

—

—

—

—

—

48 Vdc 4

W1

9-2026-3

9-2026-3

9-2026-3

—

—

—

—

—

—

—

Magnet Coils

16
17
18
19
20
21
22
23

Notes
1 Citation overload relays are no longer available. A Freedom overload may be an option. Contact Control Aftermarket at 1-800-535-8992.
2 Replace complete contactor.
3 Non-encapsulated coil.
4 For use in existing DC operated devices. Not for conversion of existing AC operated devices to DC.

24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-7

13

Motor Control
Contactors, Starters and Brakes

1
2
3
4
5

Three-Pole Contact Kit, Size 3, Series B1

Magnet Coil, 120V/60 Hz for Size 3,
Series A1

Three-Pole Contact Kit, Size 5

Replacement Capabilities—Overload Relays
Style and Part Numbers

6
7
8
9
10

Size 00

Size 00

Size 00

Size 00

Series A1

Series B1

Series C1

Series D1

Standard trip (Class 20)
Eutectic —
1 Element
3 Element
3 Element with
alarm circuit

1

1

1

1

1

Slow trip (Class 30)
Eutectic —
1 Element
3 Element

1

1

1

1

Description

Size 0

Size 1

Size 2

Size 2

Size 3

Size 3

Series A1

Series B1

Series A1

Series B1

1

1

1

1

1

1

1

1

1

1

1

Overload Relays
Without mounting plates—
for replacement on existing starters

11

Replacement Thermal Elements
Standard trip eutectic

2

2

2

2

2

2

2

2

2

2

12

Slow trip eutectic

10-5018 3

10-5018 3

10-5018 3

10-5018 3

10-5018 3

10-5018 3

10-5018 3

10-5018 3

10-5018 3

10-5018 3

13

Replacement Capabilities—Overload Relays, continued
Style and Part Numbers

14

Description

15

Without mounting plates—
for replacement on existing starters

16
17

Size 4

Size 4

Series A1

Series B1

1

1

Standard trip (Class 20)
Eutectic —
1 Element
3 Element
3 Element with
alarm circuit

2

Slow trip eutectic

10-5018

19

—

23
24

1

2

Current transformer

22

Size 6

Size 6

Size 7

Size 7

Size 8

Size 8

Series A1

Series B1

Series C1

Series A1

Series B1

Series A1

Series B1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

—

—

—

—

—

—

—

—

42-3418-3 4

42-3418-3 4

—

—

—

—

Replacement Thermal Elements
Standard trip eutectic

21

Size 6

Overload Relays

18
20

Size 5

Technology Upgrades
Sizes 00–3—Freedom or IT.
Sizes 4–6—Freedom, Vacuum
or IT.
Sizes 7–8—Freedom

Adapter Plates
The adapter plates make it
possible to replace a Citation
starter with a Freedom or
Advantage starter and the
same mounting holes can
be used.

3

10-5018
—

2
3

10-5018
—

3

Notes
1 Citation overload relays are no longer
available. Replace with up-to-date
starter, or contact Standard Open Control
Aftermarket at 1-800-535-8992
to determine Freedom overload relay
compatibility.
2 No longer available. Replace with up-todate overload relay or starter.
3 Will no longer be available once stock
is depleted. If stock is out, replace with
up-to-date overload relay or starter.
4 On Vista; no price.

Adapter Plates Ordering Information
NEMA
Size

Adapter Plate Catalog Number
Freedom

Advantage

00, 0

C321CMP0

—

1

C321CMP1

WBASE12

2

C321CMP2

WBASE 12

3

C321CMP3

WBASE 34

4

C321CMP4

WBASE 34

5

C321CMP5

—

25
V12-T13-8

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

Heaters

Heater Selection Index

Overload relays do not include
heaters. Please see table for
heater element index.

Note: Use this index to cross-reference tables on Pages V12-T13-9 through V12-T13-21.

1

Index of Overload Relay Heater Selection Tables

2

Heater Selection
For Replacement in Existing
Applications Only
Heaters are rated to protect
40°C rise of motors; and,
open and drip-proof motors
having a service factor of
1.15 where the motor and
the controller are at the same
ambient temperature.

Starter
Type
Catalog
Prefix

Type

A10

Open

ST-1

ST-3

ST-5

ST-7

ST-16

ST-10

ST-11

ST-12

Enclosed

ST-2

ST-4

ST-6

ST-7

ST-16

ST-10

ST-11

ST-12

A11

A13

For other conditions:
1. For 50°C, 55°C and 75°C
(122°F, 131°F and 167°F)
rise motors and
enclosed motors having
a service factor of 1.0,
select one size smaller.
2. Ambient temperature of
the starter lower than
the motor by 26°C
(79°F), use one size
smaller.
3. Ambient temperature of
the starter higher than
the motor by 26°C
(79°F), use one size
larger.
Ultimate tripping current of
heaters is approximately 1.25
times the minimum current
rating listed in the tables.

Heater Selection Table Number

3

NEMA Size of Starter
00-0-1
(1-1/2)

2

3

4

5

6

7

8

Open

BNC-1

BNC-3

BNC-5

BNC-7

BNC-9

—

—

—

Enclosed

BNC-2

BNC-4

BNC-6

BNC-7

BNC-9

—

—

—

Open

LT-2

LT-4

LT-6

LT-7

LT-8

—

—

—

Enclosed

LT-1

LT-3

LT-5

LT-7

LT-8

—

—

—

A30 and A40

Enclosed

ST-9

ST-3

ST-6

ST-7

ST-16

ST-10

ST-11

ST-12

A31 and A41

Enclosed

BNC-8

BNC-3

BNC-6

BNC-7

BNC-9

—

—

—

A50

Open

ST-1

ST-3

ST-5

ST-7

ST-16

ST-10

ST-11

ST-12

Enclosed

ST-2

ST-4

ST-6

ST-7

ST-16

ST-10

ST-11

ST-12

A51

Open

BNC-1

BNC-3

BNC-5

BNC-7

BNC-9

—

—

—

Enclosed

BNC-2

BNC-4

BNC-6

BNC-7

BNC-9

—

—

—

A70 and A80

Enclosed

ST-9

ST-3

ST-6

ST-7

ST-16

ST-10

ST-11

ST-12

A71 and A81

Enclosed

BNC-8

BNC-3

BNC-5

BNC-7

BNC-9

—

—

—

A400-A420

Enclosed

—

—

ST-14

ST-15

ST-16

ST-10

ST-11

ST-12

A460 1

Enclosed

ST-2 1

ST-4 1

ST-6 1

ST-7 1

ST-16 1

ST-10 1

ST-11 1

ST-12 1

A490 2

Enclosed

ST-2 2

ST-4 2

ST-6 2

ST-7 2

ST-16 2

ST-10 2

ST-11 2

ST-12 2

A700

Open

ST-1

ST-3

ST-5

ST-7

ST-16

—

—

—

Enclosed

ST-2

ST-4

ST-6

ST-7

ST-16

ST-10

—

—

A800-A803

Enclosed

ST-9

ST-3

ST-5

ST-7

ST-16

ST-10

ST-11

—

A804-A806

Enclosed

ST-9

ST-3

ST-5

—

—

—

—

—

A808-A809

Enclosed

—

ST-13

ST-5

ST-5

—

—

—

—

B10 and B50

Enclosed

ST-1

ST-3

ST-5

ST-7

—

—

—

—

B11 and B51

Open

BNC-1

—

—

—

—

—

—

—

Enclosed

BNC-2

BNC-3

BNC-5

—

—

—

—

—

C300

Open and
enclosed

ST-1

ST-3

ST-5

ST-7

—

—

—

—

C301

Open and
enclosed

BNC-1

BNC-4

BNC-5

BNC-7

—

—

—

—

C303

Open and
enclosed

LT-2

LT-4

LT-6

LT-7

—

—

—

—

Notes
1 Select heaters for 50% of rated full load current.
2 Select heaters for 68% of rated full load current.

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Individually boxed heaters master packed 10 per carton.

20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-9

13
1
2
3
4
5

Motor Control
Contactors, Starters and Brakes

Overload Relay Heater Selection Tables
Type ST Standard Trip Eutectic Alloy
For replacement in existing applications only; for motors with 1.15 service factor.
Table ST-1

Table ST-2

Table ST-3

Table ST-4

Table ST-5

NEMA Sizes 00, 0, 1, 1-1/2

NEMA Sizes 00, 0, 1, 1-1/2

NEMA Size 2

NEMA Size 2

NEMA Size 3

For Enclosed Type
Catalog Prefix A10, A50,
A460 1, A490 2, A700

For Open Type
Catalog Prefix A10, A50,
A700, B10, C300
For Enclosed Type
Catalog Prefix B10, C300, A30,
A40, A70, A80, A800-A803

For Enclosed Type
Catalog Prefix A10, A50,
A460 1, A490 2, A700

For Open Type
Catalog Prefix A10, A50,
A700, B10, C300
For Enclosed Type
Catalog Prefix A70, A80,
A800-A803, A808-A809, B10

For Open Type
Catalog Prefix A10, A50,
A700, B10, B50, C300
For Enclosed Type
Catalog Prefix B10,
B50, C300
Heater Ampere Range

Heater
Catalog
Number

6

0.167–0.187

0.155–0.173

—

—

—

H1101

0.188–0.210

0.174–0.195

—

—

—

H1102

7

0.211–0.237

0.196–0.220

—

—

—

H1103

0.238–0.266

0.221–0.247

—

—

—

H1104

0.267–0.298

0.248–0.278

—

—

—

H1105

0.299–0.334

0.279–0.310

—

—

—

H1106

0.335–0.376

0.311–0.349

—

—

—

H1107

0.377–0.422

0.350–0.391

—

—

—

H1108

0.423–0.474

0.392–0.441

—

—

—

H1109

10

0.475–0.532

0.442–0.495

—

—

—

H1110

0.533–0.598

0.496–0.555

—

—

—

H1111

11

0.599–0.672

0.556–0.624

—

—

—

H1112

0.673–0.757

0.625–0.703

—

—

—

H1113

12

0.758–0.855

0.704–0.795

—

—

—

H1114

0.865–0.959

0.796–0.895

—

—

—

H1115

13

0.960–1.07

0.896–0.999

—

—

—

H1116

1.08–1.21

1.00–1.12

—

—

—

H1117

14

1.22–1.35

1.13–1.25

—

—

—

H1018

1.36–1.52

1.26–1.41

—

—

—

H1019

1.53–1.70

1.42–1.58

—

—

—

H1020

1.71–1.90

1.59–1.77

—

—

—

H1021

1.91–2.10

1.78–1.96

—

—

—

H1022

2.11–2.33

1.97–2.17

—

—

—

H1023

2.34–2.62

2.18–2.44

—

—

—

H1024

17

2.63–2.93

2.45–2.72

—

—

—

H1025

2.94–3.27

2.73–3.04

—

—

—

H1026

18

3.28–3.64

3.05–3.38

—

—

—

H1066

8
9

15
16

3.65–4.06

3.39–3.73

3.72–4.10

—

—

H1027

19

4.07–4.55

3.74–4.18

4.11–4.59

3.86–4.31

—

H1028

4.56–5.03

4.19–4.63

4.60–5.07

4.32–4.77

—

H1029

20

Notes
1 For A460 controllers, select heaters at 50% of rated full load current.
2 For A490 controllers, select heaters at 58% of rated full load current.

21

Individually boxed heaters master packed 10 per carton.

22
23
24
25
V12-T13-10

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

Type ST Standard Trip Eutectic Alloy, continued
For replacement in existing applications only; for motors with 1.15 service factor.
Table ST-1

Table ST-2

NEMA Sizes 00, 0, 1, 1-1/2

1

Table ST-3

Table ST-4

Table ST-5

NEMA Sizes 00, 0, 1, 1-1/2

NEMA Size 2

NEMA Size 2

NEMA Size 3

For Enclosed Type
Catalog Prefix A10, A50,
A460 1, A490 2, A700

For Open Type
Catalog Prefix A10, A50,
A700, B10, C300
For Enclosed Type
Catalog Prefix B10, C300, A30,
A40, A70, A80, A800-A803

For Enclosed Type
Catalog Prefix A10, A50,
A460 1, A490 2, A700

For Open Type
Catalog Prefix A10, A50,
A700, B10, C300
For Enclosed Type
Catalog Prefix A70, A80,
A800-A803, A808-A809, B10

5.04–5.59

4.64–5.15

5.08–5.65

4.78–5.31

5.60–6.25

5.16–5.68

5.66–6.29

6.26–6.92

5.69–6.30

6.93–7.75

6.31–7.05

For Open Type
Catalog Prefix A10, A50,
A700, B10, B50, C300
For Enclosed Type
Catalog Prefix B10,
B50, C300

2
3
Heater
Catalog
Number

4

—

H1030

5.32–5.90

—

H1031

5

6.30–7.00

5.91–6.55

—

H1032

7.01–7.82

6.56–7.33

—

H1033

Heater Ampere Range

7.76–8.63

7.06–7.76

7.83–8.79

7.34–8.15

8.32–9.27

H1034

8.64–9.59

7.77–8.63

8.80–9.67

8.16–9.03

9.28–10.1

H1035

9.60–10.6

8.64–9.51

9.68–10.8

9.04–10.1

10.2–11.4

H1036

10.7–11.9

9.52–10.5

10.9–12.0

10.2–11.2

11.5–12.8

H1037

12.0–13.3

10.6–11.8

12.1–13.4

11.3–12.5

12.9–14.3

H1038

13.4–14.7

11.9–13.1

13.5–14.9

12.6–13.9

14.4–16.0

H1039

14.8–16.6

13.2–14.8

15.0–17.6

14.0–15.7

16.1–17.8

H1040

16.7–18.8

14.9–16.7

17.7–19.0

15.8–17.5

17.9–20.3

H1041

18.9–21.2

16.8–18.9

19.1–21.5

17.6–19.8

20.4–22.9

H1042

21.3–23.9

19.0–21.3

21.6–24.5

19.9–22.3

23.0–26.0

H1043

24.0–27.0

21.4–24.1

24.6–27.9

22.4–25.4

26.1–29.5

H1044

—

24.2–27.0

28.0–32.0

25.5–28.7

29.6–33.5

H1045

—

—

32.1–36.6

28.8–32.5

33.6–37.8

H1046

—

—

36.7–41.8

32.6–36.6

37.9–42.8

H1047

—

—

41.9–45.0

36.7–41.0

42.9–48.5

H1048

—

—

—

41.1–45.0

48.6–55.1

H1049

—

—

—

—

55.2–62.3

H1050

—

—

—

—

62.4–69.5

H1051

—

—

—

—

69.6–79.1

H1052

—

—

—

—

79.2–90.0

H1054

—

—

—

—

—

H1055

—

—

—

—

—

H1056

—

—

—

—

—

H1057

—

—

—

—

—

H1058

6
7
8
9
10
11
12
13
14
15
16
17
18

Notes
1 For A460 controllers, select heaters at 50% of rated full load current.
2 For A490 controllers, select heaters at 58% of rated full load current.

19

Individually boxed heaters master packed 10 per carton.

20
21
22
23
24
25
Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-11

13

Motor Control
Contactors, Starters and Brakes

1

Type ST Standard Trip Eutectic Alloy, continued
For replacement in existing applications only; for motors with 1.15 service factor.

2

Table ST-6

Table ST-7

Table ST-8

Table ST-9

Table ST-10

NEMA Size 3

NEMA Size 4

NEMA Size 5

NEMA Size 0 and 1

NEMA Size 6

For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A460 1, A490 2,
A700

For Open Type
Catalog Prefix A10, A50, C300
For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A70, A80, A460 1,
A490 2, A700, A800-A803

For Open and Enclosed
Catalog Prefix A10, A50,
A30-40, A70, A80, A400,
A410, A420, A460, A490,
A800-A801

For Enclosed Type
Catalog Prefix A30, A40,
A70, A80, A800-A803

For Open Type
Catalog Prefix A10, A50,
A700
For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A70, A80, A400,
A460 1, A490 2, A700

—

—

—

0.164–0.183

—

H1101

—

—

—

0.184–0.205

—

H1102

—

—

—

0.206–0.232

—

H1103

—

—

—

0.233–0.260

—

H1104

—

—

—

0.261–0.293

—

H1105

—

—

—

0.294–0.328

—

H1106

8

—

—

—

0.329–0.369

—

H1107

—

—

—

0.370–0.414

—

H1108

9

—

—

—

0.415–0.465

—

H1109

—

—

—

0.466–0.522

—

H1110

10

—

—

—

0.523–0.586

—

H1111

—

—

—

0.587–0.659

—

H1112

—

—

—

0.660–0.743

—

H1113

—

—

—

0.744–0.839

—

H1114

—

—

—

0.840–0.943

—

H1115

—

—

—

0.944–1.05

—

H1116

—

—

—

1.06–1.17

—

H1117

13

—

—

—

1.18–1.31

—

H1018

—

—

—

1.32–1.47

154–171

H1019

14

—

—

92–101

1.48–1.66

172–192

H1020

—

—

102–113

1.67–1.85

193–215

H1021

—

—

114–125

1.86–2.04

216–237

H1022

—

—

126–139

2.05–2.26

238–263

H1023

—

—

140–157

2.27–2.54

264–295

H1024

—

—

158–175

2.55–2.85

296–330

H1025

—

—

176–196

2.86–3.18

331–369

H1026

17

—

—

197–218

3.19–3.53

370–410

H1066

—

—

219–243

3.54–3.95

411–458

H1027

18

—

—

244–270

3.96–4.41

459–512

H1028

—

—

—

4.42–4.88

513–574

H1029

19

Notes
1 For A460 controllers, select heaters for 50% of rated full load current.
2 For A490 controllers, select heaters for 58% of rated full load current.

20

Individually boxed heaters master packed 10 per carton.

3
4
5
6
7

11
12

15
16

Heater Ampere Range

21
22
23
24
25
V12-T13-12

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Heater
Catalog
Number

Motor Control
Contactors, Starters and Brakes

13

Type ST Standard Trip Eutectic Alloy, continued
For replacement in existing applications only; for motors with 1.15 service factor.

1

Table ST-6

Table ST-7

Table ST-8

Table ST-9

Table ST-10

NEMA Size 3

NEMA Size 4

NEMA Size 5

NEMA Size 0 and 1

NEMA Size 6

2

For Open Type
Catalog Prefix A10, A50, C300
For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A70, A80, A460 1,
A490 2, A700, A800-A803

For Open and Enclosed
Catalog Prefix A10, A50,
A30-40, A70, A80, A400,
A410, A420, A460, A490,
A800-A801

For Enclosed Type
Catalog Prefix A30, A40,
A70, A80, A800-A803

For Open Type
Catalog Prefix A10, A50,
A700
For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A70, A80, A400,
A460 1, A490 2, A700

—

—

—

4.89–5.42

—

H1030

—

—

—

4.89–5.42

—

H1031

—

—

—

6.08–6.64

—

H1032

—

—

—

6.65–7.43

—

H1033

For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A460 1, A490 2,
A700
Heater Ampere Range

3
Heater
Catalog
Number

8.24–9.19

—

—

7.44–8.23

—

H1034

9.20–10.1

—

—

8.24–9.19

—

H1035

10.2–11.3

—

—

9.20–10.1

—

H1036

11.4–12.7

—

—

10.2–11.3

—

H1037

12.8–14.1

—

—

11.4–12.6

—

H1038

14.2–15.8

—

—

12.7–14.0

—

H1039

15.9–17.7

—

—

14.1–15.7

—

H1040

17.8–20.1

—

—

15.8–17.7

—

H1041

20.2–22.7

20.6–23.3

—

17.8–19.8

—

H1042

22.8–25.5

23.4–26.3

—

19.9–22.0

—

H1043

25.6–28.9

26.4–30.8

—

22.1–24.9

—

H1044

29.0–32.5

30.9–34.0

—

25.0–27.0

—

H1045

32.6–36.7

34.1–38.3

—

—

—

H1046

36.8–41.0

38.4–43.4

—

—

—

H1047

41.1–46.0

43.5–49.3

—

—

—

H1048

46.1–51.8

49.4–55.8

—

—

—

H1049

51.9–58.6

55.9–63.1

—

—

—

H1050

58.7–64.6

63.2–70.4

—

—

—

H1051

64.7–72.7

70.5–79.9

—

—

—

H1052

72.8–83.1

80.0–92.7

—

—

—

H1054

4
5
6
7
8
9
10
11
12
13
14
15
16

Notes
1 For A460 controllers, select heaters for 50% of rated full load current.
2 For A490 controllers, select heaters for 58% of rated full load current.

17

Individually boxed heaters master packed 10 per carton.

18
19
20
21
22
23
24
25
Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-13

13

Motor Control
Contactors, Starters and Brakes

1

Type ST Standard Trip Eutectic Alloy, continued
For replacement in existing applications only; for motors with 1.15 service factor.

2

Table ST-11

Table ST-12

Table ST-13

Table ST-14

Table ST-15

NEMA Size 7

NEMA Size 8

NEMA Size 2

NEMA Size 3

NEMA Size 4

For Open Type
Catalog Prefix A10, A50, A700
For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A70, A80, A400,
A460 1, A490 2, A700

For Open Type
Catalog Prefix A10, A50, A700
For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A70, A80, A400,
A460 1, A490 2, A700

For Enclosed Type
Catalog Prefix A808, A809

For Enclosed Type
Catalog Prefix A400

For Enclosed Type
Catalog Prefix A400

Heater
Catalog
Number

3
4

Heater Ampere Range

5

—

—

—

—

—

H1101

—

—

—

—

—

H1102

6

—

—

—

—

—

H1103

—

—

—

—

—

H1104

7

—

—

—

—

—

H1105

—

—

—

—

—

H1106

—

—

—

—

—

H1107

—

—

—

—

—

H1108

—

—

—

—

—

H1109

—

—

—

—

—

H1110

—

—

—

—

—

H1111

10

—

—

—

—

—

H1112

—

—

—

—

—

H1113

11

—

—

—

—

—

H1114

—

—

—

—

—

H1115

—

—

—

—

—

H1116

—

—

—

—

—

H1117

229–255

—

—

—

—

H1018

256–287

384–429

—

—

—

H1019

288–321

430–482

—

—

—

H1020

14

322–359

483–538

—

—

—

H1021

360–397

539–595

—

—

—

H1022

15

398–439

596–657

—

—

—

H1023

440–492

658–741

—

—

—

H1024

16

493–551

742–827

—

—

—

H1025

552–615

828–924

—

—

—

H1026

17

616–685

925–1027

—

—

—

H1066

1028–1147

—

—

—

H1027

18

764–855

1148–1285

3.89–4.35

—

—

H1028

—

—

4.36–4.81

—

—

H1029

19

Notes
1 For A460 controllers, select heaters for 50% of rated full load current.
2 For A490 controllers, select heaters for 58% of rated full load current.

8
9

12
13

20

686–763

Individually boxed heaters master packed 10 per carton.

21
22
23
24
25
V12-T13-14

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

Type ST Standard Trip Eutectic Alloy, continued
For replacement in existing applications only; for motors with 1.15 service factor.
Table ST-11

1

Table ST-12

Table ST-13

Table ST-14

Table ST-15

NEMA Size 7

NEMA Size 8

NEMA Size 2

NEMA Size 3

NEMA Size 4

For Open Type
Catalog Prefix A10, A50, A700
For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A70, A80, A400,
A460 1, A490 2, A700

For Open Type
Catalog Prefix A10, A50, A700
For Enclosed Type
Catalog Prefix A10, A30,
A40, A50, A70, A80, A400,
A460 1, A490 2, A700

For Enclosed Type
Catalog Prefix A808, A809

For Enclosed Type
Catalog Prefix A400

For Enclosed Type
Catalog Prefix A400

Heater
Catalog
Number

4

—

—

4.82–5.35

—

—

H1030

—

—

5.36–5.96

—

—

H1031

5

—

—

5.97–6.63

—

—

H1032

—

—

6.64–7.41

—

—

H1033

—

—

7.42–8.23

7.84–8.71

—

H1034

—

—

8.24–9.19

8.72–9.67

—

H1035

—

—

9.20–10.2

9.68–10.8

—

H1036

—

—

10.3–11.4

10.9–12.0

—

H1037

—

—

11.5–12.8

12.1–13.5

—

H1038

—

—

12.9–14.1

13.6–15.0

—

H1039

—

—

14.2–15.9

15.1–16.8

—

H1040

2
3

Heater Ampere Range

—

—

16.0–18.1

16.9–19.1

—

H1041

—

—

18.2–20.4

19.2–21.6

19.5–21.9

H1042

—

—

20.5–23.3

21.7–24.5

22.0–24.7

H1043

—

—

23.4–26.5

24.6–27.8

24.8–29.0

H1044

—

—

26.6–30.3

27.9–31.5

29.1–31.9

H1045

—

—

30.4–34.7

31.6–35.5

32.0–36.1

H1046

—

—

34.8–39.6

35.6–40.3

36.2–40.7

H1047

—

—

39.7–45.0

40.4–45.6

40.8–46.2

H1048

—

—

—

45.7–51.8

46.3–52.4

H1049

—

—

—

51.9–58.6

52.5–59.2

H1050

—

—

—

58.7–65.2

59.3–66.3

H1051

—

—

—

65.3–74.3

66.4–75.1

H1052

—

—

—

74.4–86.3

75.2–87.1

H1054

6
7
8
9
10
11
12
13
14
15

Notes
1 For A460 controllers, select heaters for 50% of rated full load current.
2 For A490 controllers, select heaters for 58% of rated full load current.

16

Individually boxed heaters master packed 10 per carton.

17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-15

13
1
2
3

Motor Control
Contactors, Starters and Brakes

Type BNC Bimetal
For replacement in existing applications only; for motors with 1.15 service factor.
Table BNC-1

Table BNC-2

Table BNC-3

Table BNC-4

NEMA Sizes 00, 0, 1, 1-1/2

NEMA Sizes 00, 0, 1, 1-1/2

NEMA Size 2

NEMA Size 2

For Enclosed Type
Catalog Prefix A11, A51, B11, B51

For Open Type
Catalog Prefix A11, A51, B11, C301
For Enclosed Type
Catalog Prefix A31, A41, A71, A81, B11

For Enclosed Type
Catalog Prefix A11, A51, C301

Heater
Catalog
Number

For Open Type
Catalog Prefix A11, A51, B11, B51, C301
For Enclosed Type
Catalog Prefix C301

4

Heater Ampere Range
0.180–0.201

0.167–0.187

—

—

H1101

5

0.202–0.226

0.188–0.210

—

—

H1102

0.227–0.254

0.211–0.236

—

—

H1103

6

0.255–0.285

0.237–0.266

—

—

H1104

0.286–0.320

0.267–0.297

—

—

H1105

7

0.321–0.357

0.298–0.332

—

—

H1106

0.358–0.402

0.333–0.373

—

—

H1107

0.403–0.451

0.374–0.419

—

—

H1108

0.452–0.506

0.420–0.470

—

—

H1109

0.507–0.568

0.471–0.528

—

—

H1110

0.569–0.638

0.529–0.592

—

—

H1111

0.639–0.716

0.593–0.663

—

—

H1112

0.717–0.799

0.664–0.743

—

—

H1113

0.800–0.911

0.744–0.847

—

—

H1114

11

0.912–1.01

0.848–0.951

—

—

H1115

1.02–1.14

0.952–1.06

—

—

H1116

12

1.15–1.29

1.07–1.20

—

—

H1117

1.30–1.44

1.21–1.33

—

—

H1018

13

1.45–1.61

1.34–1.49

—

—

H1019

1.62–1.80

1.50–1.67

—

—

H1020

14

1.81–2.03

1.68–1.89

—

—

H1021

2.04–2.25

1.90–2.09

—

—

H1022

15

2.26–2.49

2.10–2.32

—

—

H1023

2.50–2.76

2.33–2.57

—

—

H1024

16

2.77–3.05

2.58–2.83

—

—

H1025

3.06–3.39

2.84–3.15

—

—

H1026

17

3.40–3.83

3.16–3.51

3.87–4.18

—

H1066

3.84–4.22

3.52–3.87

4.19–4.60

3.94–4.33

H1027

18

4.23–4.63

3.88–4.25

4.61–5.10

4.34–4.78

H1028

4.64–5.19

4.26–4.76

5.11–5.60

4.79–5.27

H1029

19

Note
Individually boxed heaters master packed 10 per carton.

8
9
10

20
21
22
23
24
25
V12-T13-16

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

Type BNC Bimetal
For replacement in existing applications only; for motors with 1.15 service factor.
Table BNC-1

Table BNC-2

NEMA Sizes 00, 0, 1, 1-1/2

1

Table BNC-3

Table BNC-4

NEMA Sizes 00, 0, 1, 1-1/2

NEMA Size 2

NEMA Size 2

For Enclosed Type
Catalog Prefix A11, A51, B11, B51

For Open Type
Catalog Prefix A11, A51, B11, C301
For Enclosed Type
Catalog Prefix A31, A41, A71, A81,
B11

For Enclosed Type
Catalog Prefix A11, A51, C301

Heater
Catalog
Number

5.20–5.73

4.77–5.27

5.61–6.20

5.28–5.83

H1030

5.74–6.49

5.28–5.90

6.21–6.92

5.84–6.51

H1031

6.50–7.32

5.91–6.63

6.93–7.76

6.52–7.29

H1032

7.33–8.07

6.64–7.35

7.77–8.63

7.30–8.07

H1033

8.08–9.03

7.36–8.15

8.64–9.67

8.08–9.03

H1034

For Open Type
Catalog Prefix A11, A51, B11, B51,
C301
For Enclosed Type
Catalog Prefix C301
Heater Ampere Range

2

9.04–9.99

8.16–8.87

9.68–10.5

9.04–9.99

H1035

10.0–11.1

8.88–9.99

10.6–11.8

10.0–11.1

H1036

11.2–12.5

10.0–11.1

11.9–13.2

11.2–12.3

H1037

12.6–14.1

11.2–12.5

13.3–15.0

12.4–14.1

H1038

14.2–15.9

12.6–14.1

15.1–17.2

14.2–16.1

H1039

16.0–18.0

14.2–16.1

17.3–19.1

16.2–17.8

H1040

18.1–19.8

16.2–17.7

19.2–21.5

17.9–19.9

H1041

19.9–22.2

17.8–19.8

21.6–23.6

20.0–21.9

H1042

22.3–25.0

19.9–22.2

23.7–27.0

22.0–24.7

H1043

25.1–27.0

22.3–25.0

27.1–30.6

24.8–27.9

H1044

—

25.1–27.0

30.7–35.1

28.0–31.6

H1045

—

—

35.2–39.8

31.7–35.3

H1046

—

—

39.9–45.0

35.4–39.4

H1047

—

—

—

39.5–44.4

H1048

—

—

—

44.5–45.0

H1049

—

—

—

—

H1050

—

—

—

—

H1051

—

—

—

—

H1052

—

—

—

—

H1054

—

—

—

—

H1055

—

—

—

—

H1056

—

—

—

—

H1057

—

—

—

—

H1058

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Note
Individually boxed heaters master packed 10 per carton.

19
20
21
22
23
24
25
Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-17

13
1
2
3

Motor Control
Contactors, Starters and Brakes

Type BNC Bimetal, continued
For replacement in existing applications only; for motors with 1.15 service factor.
Table BNC-5

Table BNC-6

Table BNC-7

Table BNC-8

Table BNC-9

NEMA Size 3

NEMA Size 3

NEMA Size 4

NEMA Sizes 0 and 1

NEMA Size 5

For Open Type
Catalog Prefix A11, A51, C301
For Enclosed Type
Catalog Prefix A11, A31, A41,
A51, A71, A81

For Enclosed Type
Catalog Prefix A31, A41,
A71, A81

For Open and
Enclosed Type
Catalog Prefix A11,
A31-41, A51, A71, A81

For Open Type
Catalog Prefix A11, B11, A51, C301 For Enclosed Type
For Enclosed Type
Catalog Prefix A11, A31,
Catalog Prefix B11, A71, A81
A41, A51

Heater
Catalog
Number

4

Heater Ampere Range

5

—

—

—

0.176–0.198

—

H1101

—

—

—

0.199–0.221

—

H1102

6

—

—

—

0.222–0.249

—

H1103

—

—

—

0.250–0.279

—

H1104

—

—

—

0.280–0.313

—

H1105

7

—

—

—

0.314–0.350

—

H1106

8
9
10

—

—

—

0.351–0.395

—

H1107

—

—

—

0.396–0.442

—

H1108

—

—

—

0.443–0.497

—

H1109

—

—

—

0.498–0.556

—

H1110

—

—

—

0.557–0.626

—

H1111

—

—

—

0.627–0.703

—

H1112
H1113

—

—

—

0.704–0.783

—

—

—

—

0.784–0.895

—

H1114

—

—

—

0.896–0.999

—

H1115

12

—

—

—

1.00–1.12

—

H1116

—

—

—

1.13–1.25

—

H1117

13

—

—

—

1.26–1.40

—

H1018

—

—

—

1.41–1.56

—

H1019

14

—

—

—

1.57–1.74

96.8–108

H1020

—

—

—

1.75–1.97

109–121

H1021

15

—

—

—

1.98–2.19

122–135

H1022

—

—

—

2.20–2.42

136–149

H1023

—

—

—

2.43–2.68

150–166

H1024

—

—

—

2.69–2.95

167–182

H1025

—

—

—

2.96–3.29

183–203

H1026

—

—

—

3.30–3.72

204–229

H1066

—

—

—

3.73–4.10

230–253

H1027

—

—

—

4.11–4.49

254–283

H1028

—

—

—

4.50–5.04

—

H1029

11

16
17
18
19

Note
Individually boxed heaters master packed 10 per carton.

20
21
22
23
24
25
V12-T13-18

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

Type BNC Bimetal, continued
For replacement in existing applications only; for motors with 1.15 service factor.

1

Table BNC-5

Table BNC-6

Table BNC-7

Table BNC-8

Table BNC-9

NEMA Size 3

NEMA Size 3

NEMA Size 4

NEMA Sizes 0 and 1

NEMA Size 5

For Open Type
Catalog Prefix A11, A51, C301
For Enclosed Type
Catalog Prefix A11, A31, A41,
A51, A71, A81

For Enclosed Type
Catalog Prefix A31, A41,
A71, A81

For Open and
Enclosed Type
Catalog Prefix A11,
A31-41, A51, A71, A81

For Open Type
Catalog Prefix A11, B11, A51, C301 For Enclosed Type
For Enclosed Type
Catalog Prefix A11, A31,
Catalog Prefix B11, A71, A81
A41, A51
Heater Ampere Range

2
Heater
Catalog
Number

—

—

—

5.05–5.56

—

H1030

—

—

—

5.57–6.23

—

H1031

—

—

—

6.24–7.03

—

H1032

7.57–8.47

7.57–8.39

—

7.04–7.75

—

H1033

8.48–9.35

8.40–9.27

—

7.76–8.71

—

H1034

9.36–10.1

9.28–10.1

—

8.72–9.59

—

H1035

10.2–11.2

10.2–11.1

—

9.60–10.5

—

H1036

11.3–12.2

11.2–12.1

—

10.6–11.8

—

H1037

12.3–13.7

12.2–13.6

—

11.9–13.3

—

H1038

13.8–15.7

13.7–15.5

—

13.4–14.9

—

H1039

15.8–17.3

15.6–17.2

—

15.0–16.9

—

H1040

17.4–19.9

17.3–19.8

—

17.0–18.5

—

H1041

20.0–22.9

19.9–22.7

20.0–22.9

18.6–20.7

—

H1042

23.0–26.4

22.8–26.0

23.0–26.4

20.8–23.0

—

H1043

26.5–30.6

26.1–30.0

26.5–30.6

23.1–25.7

—

H1044

30.7–35.5

30.1–34.4

30.7–35.5

25.8–27.0

—

H1045

35.6–41.2

34.5–39.5

35.6–41.2

—

—

H1046

41.3–46.5

39.6–44.3

41.3–46.5

—

—

H1047

46.6–52.4

44.4–49.9

46.6–52.4

—

—

H1048

52.5–57.8

50.0–54.3

52.5–57.8

—

—

H1049

57.9–63.6

54.4–59.8

57.9–63.6

—

—

H1050

63.7–69.9

59.9–65.1

63.7–69.9

—

—

H1051

70.0–79.5

65.2–73.1

70.0–79.5

—

—

H1052

79.6–90.0

73.2–83.9

79.6–92.0

—

—

H1054

Note
Individually boxed heaters master packed 10 per carton.

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-19

13
1
2
3
4

Motor Control
Contactors, Starters and Brakes

Type 8LT Slow Trip Eutectic Alloy
For replacement in existing applications only; for motors with 1.15 service factor.
Table LT-1

Table LT-2

NEMA Size 00, 0, 1, 1-1/2
For Enclosed
Type
Catalog Prefix
A13

For Open Type
Catalog Prefix A13,
C303
For Enclosed Type
Catalog Prefix C303

Table LT-3

Table LT-4

Table LT-5

Table LT-6

Table LT-7

Table LT-8

NEMA Size 2

NEMA Size 2

NEMA Size 3

NEMA Size 3

NEMA Size 4

NEMA Size 5

For Enclosed
Type
Catalog Prefix
A13

For Open Type
Catalog Prefix A13,
C303
For Enclosed Type
Catalog Prefix C303

For Enclosed
Type
Catalog Prefix
A13

For Open Type
Catalog Prefix
A13, C303

For Open Type
Catalog Prefix A13,
C303
For Enclosed Type
Catalog Prefix A13

Heater Ampere Range

For Open and
Enclosed Type
Heater
Catalog Prefix A13 Catalog
Number

0.167–0.186

0.167–0.186

—

—

—

—

—

—

H1001

0.187–0.209

0.187–0.209

—

—

—

—

—

—

H1002

0.210–0.233

0.210–0.233

—

—

—

—

—

—

H1003

0.234–0.260

0.234–0.260

—

—

—

—

—

—

H1004

0.261–0.293

0.261–0.293

—

—

—

—

—

—

H1005

7

0.294–0.329

0.294–0.329

—

—

—

—

—

—

H1006

0.330–0.373

0.330–0.373

—

—

—

—

—

—

H1007

8

0.374–0.417

0.374–0.417

—

—

—

—

—

—

H1008

0.418–0.471

0.418–0.471

—

—

—

—

—

—

H1009

9

0.472–0.531

0.472–0.531

—

—

—

—

—

—

H1010

0.532–0.591

0.532–0.591

—

—

—

—

—

—

H1011

10

0.592–0.660

0.592–0.660

—

—

—

—

—

—

H1012

0.661–0.739

0.661–0.739

—

—

—

—

—

—

H1013

11

0.740–0.823

0.740–0.823

—

—

—

—

—

—

H1014

0.824–0.919

0.824–0.919

—

—

—

—

—

—

H1015

12

0.920–1.01

0.920–1.01

—

—

—

—

—

—

H1016

1.02–1.14

1.02–1.14

—

—

—

—

—

—

H1017

13

1.15–1.27

1.15–1.27

—

—

—

—

—

—

H1018

1.28–1.41

1.28–1.41

—

—

—

—

—

—

H1019

14

1.42–1.61

1.42–1.61

—

—

—

—

—

—

H1020

1.62–1.86

1.62–1.86

—

—

—

—

—

96.8–111

H1021

1.87–2.01

1.87–2.01

—

—

—

—

—

112–120

H1022

2.02–2.27

2.02–2.27

—

—

—

—

—

121–136

H1023

2.28–2.51

2.28–2.51

—

—

—

—

—

137–150

H1024

2.52–2.80

2.52–2.80

—

—

—

—

—

151–168

H1025

2.81–3.21

2.81–3.21

—

—

—

—

—

169–192

H1026

3.22–3.51

3.22–3.51

—

—

—

—

—

193–210

H1066

3.52–3.86

3.52–3.86

3.67–3.99

3.67–3.99

—

—

—

211–231

H1027

3.87–4.36

3.87–4.36

4.00–4.51

4.00–4.51

—

—

—

232–261

H1028

4.37–4.78

4.37–4.83

4.52–5.03

4.52–5.03

—

—

—

262–293

H1029

5
6

15
16
17
18
19
20

Notes
Individually boxed heaters master packed 10 per carton.
Individually boxed heater coils master packed 10 per carton.

21
22
23
24
25
V12-T13-20

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

Type LT Slow Trip Eutectic Alloy, continued
For replacement in existing applications only; for motors with 1.15 service factor.
Table LT-1

Table LT-2

NEMA Size 00, 0, 1, 1-1/2
For Enclosed
Type
Catalog Prefix
A13

For Open Type
Catalog Prefix A13,
C303
For Enclosed Type
Catalog Prefix C303

Table LT-3

1

Table LT-4

Table LT-5

Table LT-6

Table LT-7

Table LT-8

NEMA Size 2

NEMA Size 2

NEMA Size 3

NEMA Size 3

NEMA Size 4

NEMA Size 5

For Enclosed
Type
Catalog Prefix
A13

For Open Type
Catalog Prefix A13,
C303
For Enclosed Type
Catalog Prefix C303

For Enclosed
Type
Catalog Prefix
A13

For Open Type
Catalog Prefix
A13, C303

For Open Type
Catalog Prefix A13,
C303
For Enclosed Type
Catalog Prefix A13

Heater
For Open and
Catalog
Enclosed Type
Catalog Prefix A13 Number

2

Heater Ampere Range
4.79–5.35

4.84–5.41

5.04–5.59

5.04–5.59

—

—

—

—

H1030

5.36–6.00

5.42–6.07

5.60–6.20

5.60–6.20

—

—

—

—

H1031

6.01–6.59

6.08–6.66

6.21–6.88

6.21–6.88

—

—

—

—

H1032

6.60–7.35

6.67–7.51

6.89–7.80

6.89–7.80

—

—

—

—

H1033

7.36–8.14

7.52–8.31

7.81–8.71

7.81–8.71

8.16–9.11

8.24–9.19

—

—

H1034

8.15–9.11

8.32–9.27

8.72–9.59

8.72–9.59

9.12–9.99

9.20–10.0

—

—

H1035

9.12–10.0

9.28–10.3

9.60–10.5

9.60–10.7

10.0–11.2

10.1–11.3

—

—

H1036

10.1–11.3

10.4–11.7

10.6–11.8

10.8–12.0

11.3–12.3

11.4–12.5

—

—

H1037

11.4–12.5

11.8–13.0

11.9–13.3

12.1–13.4

12.4–13.9

12.6–14.1

—

—

H1038

12.6–13.9

13.1–14.5

13.4–14.8

13.5–14.9

14.0–15.5

14.2–15.7

—

—

H1039

14.0–15.5

14.6–16.3

14.9–16.6

15.0–16.8

15.6–17.4

15.8–17.6

—

—

H1040

15.6–17.0

16.4–18.1

16.7–18.5

16.9–18.8

17.5–19.6

17.7–19.8

—

—

H1041

17.1–18.9

18.2–20.3

18.6–20.7

18.9–21.1

19.7–21.9

19.9–22.1

20.0–22.3

—

H1042

19.0–21.2

20.4–23.0

20.8–23.3

21.2–24.1

22.0–24.7

22.2–25.2

22.4–25.5

—

H1043

21.3–23.3

23.1–25.9

23.4–26.5

24.2–27.3

24.8–28.1

25.3–28.7

25.6–28.9

—

H1044

23.4–26.1

26.0–27.0

26.6–30.0

27.4–31.3

28.2–31.8

28.8–32.7

29.0–33.7

—

H1045

26.2–27.0

—

30.1–33.7

31.4–35.5

31.9–36.1

32.8–37.3

33.8–37.5

—

H1046

—

—

33.8–37.5

35.6–40.3

36.2–40.7

37.4–42.3

37.6–42.6

—

H1047

—

—

37.6–41.9

40.4–45.0

40.8–45.5

42.4–47.9

42.7–48.2

—

H1048

—

—

42.0–45.0

—

45.6–52.0

48.0–55.4

48.3–55.9

—

H1049

—

—

—

—

52.1–58.2

55.5–61.9

56.0–62.3

—

H1050

—

—

—

—

58.3–63.2

62.0–67.9

62.4–68.4

—

H1051

—

—

—

—

63.3–68.3

68.0–73.3

68.5–73.7

—

H1052

—

—

—

—

68.4–79.9

73.4–87.9

73.8–88.7

—

H1054

Notes
Individually boxed heaters master packed 10 per carton.
Individually boxed heater coils master packed 10 per carton.

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-21

13
1
2

Motor Control
Contactors, Starters and Brakes

Type N

Product History Time Line for Type N

Originally a Westinghouse
Product

Size

1940

1950

1960

1970

1980

1990

2000

Present

0–4

3

Replacement Capabilities

4

Contact Kits
NEMA
Size

Poles

Style
Number

0

3

1605226

6

1

3

1605212

2

3

1605202

7

3

3

1625563

4

3

1625564

5

8

AC Coils
Type N Contactor

9

Part Number
Two-, Three-Pole
Voltage

Hz

Original

Four-, Five-Pole
New

Original

New

9969D90G18

10

Sizes 0, 1
220/380/440

25/50/60

1470243

9969D90G03

1470263

11

550

60

1470244

9969D90G04

N/A

N/A

120

60

1605268

9969D90G09

N/A

N/A

12

115/208/230

60/60/60

1605513

9969D90G15

N/A

N/A

600

60

1470245

9969D90G20

N/A

N/A

9969D93G02

13

Size 2
110/208/220

25/60/60

1470202

9969D92G02

1470222

14

220/380/440/480

25/50/60/60

1470203

9969D92G03

N/A

N/A

600

60

1470205

9969D92G08

1470225

9969D93G08

15

120/110

60/50

1605478

9969D92G10

N/A

N/A

Size 3

16

110/208/220

25/60/60

1490646

9969D96G05

1490646

9969D96G05

220/380/400/440

25/50/50/60

1490647

9969D96G06

1490647

9969D96G06

120/110

60/50

1600770

9969D96G09

1600770

9969D96G09

600/500

60/50

1490649

9969D96G21

1490649

9969D96G21

17

Size 4

18
19
20

110/208/220

25/60/60

1490658

9969D96G11

1597724

9969D96G02

600/500

60/50

1596635

9969D96G16

1490649

9969D96G21

440

60

1490659

9969D96G12

N/A

N/A

120/110

60/50

1600771

9969D96G20

N/A

N/A

Technology Upgrades

21

Sizes 00–3—Freedom or IT.
Sizes 4–5—Freedom,
Vacuum or IT.

22
23
24
25
V12-T13-22

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

A200
Originally a Westinghouse
Product

Product History Time Line for A200, A201, A203, A204, A206, A210, A211, A213, A214, A216,
A220, A223, A224, A226, A250, A251, A600, A603, A604, A606, A700, A703, A704, A706, A800,
A804 and A806
Size

Model

00–3

J

4

J

4

K

5–6

Electrically held

5–6

Mechanically held

1960

1965

1970

1975

1980

1985

1990

1995 2000 Present

4
5
6

9

7

Replacement Capabilities

Contact Kit for A200 Model J,
Size Two-, Three-Pole

8

Kits for Model J, Sizes 00, 0, 1 and 2 1
Description

Poles

Size 00

Size 0

Size 1

Size 2

Contact kit

2

373B331G17

373B331G02

373B331G07

373B331G11

3

373B331G18

373B331G04

373B331G09

373B331G12

4

373B331G18

373B331G04

373B331G09

373B331G13 2

5

373B331G19

373B331G05

373B331G10

373B331G14 3

2–4

6714C74G01

6714C74G02

6714C74G03

6714C74G07 (two-, three-pole)

5

6714C74G04

6714C74G05

6714C74G06

6714C74G08 (four-, five-pole)

Arc box 4

Cross bar

A200 AC Coil, 120/110V, 60/50 Hz,
Two-, Three-, Four-Pole, Sizes 00, 0 and 1

2–3

N/A

N/A

N/A

672B788G32

4–5

N/A

N/A

N/A

672B788G34

Upper base (for single rated coils only)

2–3

N/A

N/A

N/A

672B788G33

4–5

N/A

N/A

N/A

672B788G35

Lower base

2–3

N/A

N/A

N/A

1250C33G09

4–5

N/A

N/A

N/A

1250C33G05

KO spring (pk. of 10)

All

N/A

N/A

N/A

503C796G01

Terminal line/load (pk. of 3)

All

N/A

N/A

N/A

371B870G03

9
10

Sizes 00, 0 and 1

Size 2

11
12
13
14
15
16

AC Coils
Voltage

Hz

Two-, Three-, Four-Pole Five-Pole

Two-, Three-Pole

Four-, Five-Pole

120/110

60/50

505C806G01

505C808G01

505C806G01

505C818G01

208

60

505C806G02

505C808G02

505C806G02

505C818G02

600/550

60/50

505C806G05

505C808G05

505C806G05

505C818G05

380

50

505C806G07

505C808G07

505C806G07

505C818G07

240/220

60/50

505C806G12

505C808G12

505C806G12

505C818G12

480/440

60/50

505C806G13

505C808G13

505C806G13

505C818G13

24

60

505C806G16

N/A

505C806G16

505C818G15

277

60

505C806G18

505C808G16

505C806G18

505C818G16

240/480 5

60/60

505C806G03

505C808G03

505C806G03

505C818G03

5

60/60

505C806G10

505C808G10

505C806G10

505C818G10

120/240

2
3

7–8

A200 Size 1 Starter

1

Notes
1 Model C contact kits and coils 00–4, two-, three-, four- and five-pole contactors are same as Model J.
All other parts are unavailable.
2 Use quantity two—373B331G11 (two-pole kit).
3 Use one each of 373B331G11 (two-pole kit) and 373B331G12 (three-pole kit).
4 Mounting hardware included.
5 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.

17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-23

13

Motor Control
Contactors, Starters and Brakes

DC Coils 1

1

Size 0

Size 1

Size 2

Voltage

Single-, Two-, Three-, Four-Pole

Single-, Two-, Three-, Four-Pole

Single-, Two-, Three-, Four-Pole

12

1268C86G07

1268C86G07

1268C86G07

24

1268C86G04

1268C86G04

1268C86G04

48

1268C86G05

1268C86G05

1268C86G05

125

1268C86G02

1268C86G02

1268C86G02

4

250

1268C86G01

1268C86G01

1268C86G01

125/250 2

1268C86G03

1268C86G03

1268C86G03

5

Kits for Model J–K, Sizes 3 and 4 3

2
3

A200 AC Coil, 110/120V, 60 Hz, Size 6

Description
Contact kit

6
7

A200 AC Coil, 120/110V, 60/50 Hz,
Two-, Three-Pole, Sizes 3 and 4, Model J

Arc box

8

Cross bar

9

Upper base
Lower base

10
11

Poles

Size 3—Model J

Size 4—Model J

Size 4—Model K 4
5250C81G16

2

626B187G12

626B187G16

3

626B187G13

626B187G17

5250C81G17

4

626B187G14 5

626B187G18 7

5250C81G18

5

626B187G15 6

626B187G19 8

5250C81G19

2–3

6714C74G09

6714C74G11

6714C74G11

4–5

6714C74G10

6714C74G12

6714C74G12

2–3

672B788G36

672B788G36

672B788G40

4–5

672B788G38

672B788G38

—

2–3

672B788G37

672B788G37

672B788G52

4–5

672B788G39

672B788G39

—
1250C33G10

2–3

1250C33G03

1250C33G03

4–5

1250C33G06

1250C33G06

—

KO spring (pk. of 10)

All

503C796G02

503C796G02

672B788G50

Terminals line/load (pk. of 3)

All

372B357G12

372B357G13

372B357G13

AC Coils

12

Model K, Size 4 9

Model J, Sizes 3–4

13
14
15
16
17

Voltage

Hz

Two-, Three-Pole

Four-, Five-Pole

Two-, Three-Pole

120/110

60/50

505C633G01

505C635G01

5250C79G01

Four-, Five-Pole
5250C80G01

208

60

505C633G02

505C635G02

5250C79G02

5250C80G02

600/550

60/50

505C633G05

505C635G05

5250C79G05

5250C80G05

380

50

505C633G07

505C635G07

5250C79G07

5250C80G07
5250C80G12

240/220

60/50

505C633G12

505C635G12

5250C79G12

480/440

60/50

505C633G13

505C635G13

5250C79G13

5250C80G13

24

60

505C633G34

N/A

5250C79G34

N/A

277

60

505C633G14

N/A

5250C79G14

N/A

240/480 j

60/60

505C633G03

505C635G03

5250C79G03

5250C80G03

120/240 j

60/60

505C633G10

505C635G10

5250C79G10

5250C80G10

DC Coils k
Model J, Sizes 3–4

18

Voltage

Two-, Three-Pole

24

1255C68G04

48

1255C68G05

125

1255C68G01

20

250

1255C68G02

125/250

1255C68G03

21

Notes
1 Use only on contactors originally supplied with a DC coil.
2 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.
3 Model C contact kits and coils 00–4, two-, three-, four- and five-pole contactors are same as Model J.
All other parts are unavailable.
4 Model K replaces Model J.
5 Use quantity two–626B187G12 (two-pole kits).
6 Use one of each of 626B187G12 (two-pole kit) and 626B187G13 (three-pole kit).
7 Use quantity two–626B187G16 (two-pole kit).
8 Use one each of 626B187G16 (two-pole kit) and 626B187G17 (three-pole kit).
9 Model K replaces Model J.
j Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.
k Use only on units originally supplied with DC coil.

19

22
23
24
25
V12-T13-24

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

Kits for GCA 530/630, Sizes 5–9—and GPD Sizes 7–9 1
Kit

Size 5
2

Size 6

Size 7

Size 8

Size 9

1

2066A10G11

461A757G17

646C829G05

5264C42G01 (rear connected)

—

—

—

—

5264C42G02 (front connected)

Arc box

2050A15G45

2066A10G45

831D580G01

831D580G01

9917D69G02

Magnet assembly

2050A15G46

2050A15G46

N/A

N/A

N/A

Magnet spacing kit

2050A15G47

2050A15G47

N/A

N/A

N/A

Arc cup kit

2050A15G48

N/A

N/A

N/A

N/A

Load connection kit

2050A15G49

2066A10G49

N/A

N/A

N/A

Line connection kit

2050A15G50

2066A10G50

N/A

N/A

N/A

KO spring-6

2050A15G51

2066A10G46

N/A

N/A

N/A

CT 300/5

655C285H03

N/A

N/A

N/A

N/A

CT 400/5

655C285H04

—

—

—

—

CT 600/5

N/A

2066A10G18 3

N/A

N/A

N/A

CT 800/5

N/A

2066A10G19 3

N/A

N/A

N/A

Contact kit (one per pole)

477B477G05

3
4
5
6
7

Phase barrier

N/A

N/A

640C441G01

640C441G01

5264C35G03 (rear connected)

Cross bar

2050A15G12

2066A10G15

N/A

N/A

N/A

Shunt

N/A

2066A10G48

650C129G01

646C831G02 (set of three)

5264C39G02 (set of four)

Coils
Voltage

2

8
9

Coils
Hz

Size 5

Size 6

Line Voltage

Sizes 7–8

Required

Size 9

110/120

60

2050A14G05

2050A12G05

115 Vdc

438C805G01

2

110/120

50

2050A14G06

2050A12G06

125 Vdc

438C805G04

2

100 Vdc
5264C34G01
(contains coil
and resistor)

200/208

50

2050A14G07

2050A12G07

230 Vdc

438C805G02

2

220/240

50

2050A14G08

2050A12G08

250 Vdc

438C805G03

2

200/208

60

2050A14G09

2050A12G09

110/120 Vac 47

438C805G12

2

220/240

60

2050A14G10

2050A12G10

220/240 Vac 57

438C805G11

2

277/303

60

2050A14G12

2050A12G12

380 Vac 67

438C805G15

2

380/415

50

2050A14G14

2050A12G14

440/480 Vac 67

438C805G10

2

67

438C805G13

2

2050A12G15

550/575 Vac

440/480

50

2050A14G16

2050A12G16

550/600

60

2050A14G17

2050A12G17

Notes
1 Catalog No. A201/A200 Series replaces GCA/GPD Series. Renewal parts are the same.
2 Use 477B477G06 for Silver Tungsten applications.
3 CT Kit replaces the single molded one CT assembly used on the old Size 6 airbrake. The kit
includes a single molded three CT assembly, two busbars and hardware. This CT Kit also
replaces the single molded three CT assembly used on the present Size 6 airbrake and Size 6
vacuum contactor.
4 Rectifier 125V 2018A40G01 (one required).
5 Rectifier 250V 2018A40G02 (one required).
6 Rectifier 600V 2018A40G03 (one required).
7 These coils require an external rectifier. If the rectifier needs to be replaced, order by the
appropriate style number.

550/600

50

2050A14G18

2050A12G18

60

2050A14G19

2050A12G19

120/240

60

2050A14G20

2050A12G20

24 DC

—

2050A14G21

2050A12G21

48 DC

—

2050A14G22

2050A12G22

125 DC

—

2050A14G25

2050A12G25

250 DC

—

2050A14G27

2050A12G27

12
14

2050A14G15

380/415

11
13

60

440/480

10

15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-25

13

Motor Control
Contactors, Starters and Brakes

Accessories for Size 5–9 AC Contactors—Coils

1

AC Contactors

2
3
4
5

Size 5
DC Coil Conversion Kit—
Style Number 7864A29G01

A rectifier circuit converts the
AC supply to DC supply. This
conversion provides quiet
operation and improves
pickup and dropout
characteristics. All necessary
parts are included in the kit.

Size 6

Voltage

AC/DC Coil
Conversion Kit

Replacement
Coil

120 Vac

7864A28G01

7856A15G05

240 Vac

7864A28G02

7856A15G10

480 Vac

7864A28G03

7856A15G15

120 Vac

7864A29G01

7856A16G05

240 Vac

7864A29G02

7856A16G10

480 Vac

7864A29G03

7856A16G15

Accessories for Size 5–9 AC Contactors—Auxiliary Electrical Interlock

Contactor Size

Catalog
Number
(Obsolete)

Style Number
(Obsolete)

Circuits

Catalog
Number
(Current)

Style
Number
(Current)

00–6

(L-56)

(2609D01G01)

1NO and 1NC

J11

9084A17G01

(L-56D)

8

(L-56E)

(2609D01G02)

2NO

J20

9084A17G02

(2609D01G03)

1NO and 1NC

J11

9084A17G01

(L-56B)

(2609D01G04)

2NO

J20

9084A17G02

9

(L-56H)

(2609D01G05)

2NO

J20

9084A17G02

(L-56J)

(2609D01G06)

1NO and 1NC DB

J1C

N/A

10

(T-56A)

(2609D01G07)

N/A

N/A

N/A

6
7

L63—Style Number 578D461G01

(T-56A)

(2609D01G07)

N/A

N/A

N/A

11

(T-56B)

(2609D01G08)

N/A

N/A

N/A

(L-56F)

(2609D01G09)

N/A

N/A

N/A

12

(L-56G)

(2609D01G10)

1NO and 1NC DB

J1C

9084A17G04
9084A17G03

(L-56C)

(2609D01G11)

2NC

J02

(L-56M)

(2609D01G12)

N/A

N/A

N/A

(L-56P)

(2609D01G17)

1NO and 1NC

J11

9084A17G01

(L-56R)

(2609D01G18)

2NC

J02

9084A17G03

(L-56S)

(2609D01G19)

1NO and 1NC

J11

9084A17G01

7–8

L63

—

NO

—

578D461G01

L63

—

NC

—

578D461G03

9

L64

—

NO/NC

—

843D943G04

L64

—

2NO

—

843D943G05

L64

—

2NC

—

843D943G06

13
14

L64—Style Number 843D943G04

15
16
17

Technology Upgrades
Sizes 00–3—Freedom or IT.
Sizes 4–6—Freedom, Vacuum or IT.
Sizes 7–8—Freedom
Size 9—No upgrade available

18
19
20
21
22
23
24
25
V12-T13-26

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

Manual Reset, Class 20,
Thermal Type B Overload
Relay

Type B Overload Relay, Panel Mounted

Operation

Ambient Compensation

Design Standards

The Type B overload relay is a
bimetallic actuated device. The
bimetal elements are operated
by precisely calibrated heaters.
The heater elements connect
either directly in the circuit to
be measured, or through
current transformers on
applications NEMA Size 5
and larger.

The Type B ambient
compensated design is
supplied as standard on all
A200 starters. This design
uses a second compensating
bimetal responsive to
ambient air temperature in
the surrounding enclosure.
This feature reduces
nuisance tripping in
applications using compact
control panels and motor
control centers where
internal temperature rise is
significant compared to
motor ambient temperature.
The compensating
characteristic is maintained in
ambient temperatures from
40°C to 77°C.

UL® 508, CSA®, ANSI/NEMA
ICS 2-222.

As the bimetals are heated by
motor current flow, a
deflection force is produced.
Upon a sustained level of
abnormal current flow, the
deflection becomes great
enough to open the snap
action output contact.

4
5
6
7
8
9

Starter Mounted Catalog Number

Field-Mountable Alarm Contact

Note: Alarm contact available as
factory modification of field
mountable. For factory
modification, add suffix B.

Panel Mounted
Catalog Number

Replacement for Type B
Overload Relays

Replacement for Type A Overload
Relays in Manual Reset Mode
(Three-Pole Only) 1

Ambient
Comp.

Non-Comp.

Ambient
Comp.

Non-Comp.

Ambient
Comp.

Non-Comp.

Single-Pole (One NC Contact)
0.25–26.2

BA11JP

BN11JP

BA11A

BN11A

—

—

26.3–45.0

BA21JP

BN21JP

BA21A

BN21A

—

—

19.0–90.0
19.0–135.0

The Type B overload relay is
designed to protect industrial
motors against overload
conditions. Using modern
block-type, bimetallic design,
this relay will provide Class 20
operation in either singlephase or three-phase
applications.

Three-Pole (One NC Contact)

Features
●

●

●
●
●

●

●

Ambient compensation
standard
Alarm contact field
mountable
Class 20—600V design
Inverse time delay trip
Test trip device for weld
check
High visibility up-front trip
indication
Trip-free reset mechanism

10
11
12
13

Use three-pole design, wire three-poles in series

Application Description

2
3

Overload Relay Selection Table
For replacement in existing applications only.

Motor Full
Load
Amperes

1

14

0.25–26.2

BA13JP

BN13JP

BA13A 2

BN13A 2

BA13J

BN13J

26.3–45.0

BA23JP

BN23JP

BA23A

BN23A

BA23J

BN23J

19.0–90.0

BA33P

BN33P

BA33A

BN33A

BA33A

BN33A

19.0–135.0

BA43P

BN43P

BA43A

BN43A

BA43A

BN43A

Alarm Contact Kit Selection

Heaters

Type B Overload
Relay Size

Catalog
Number

1, 2
3, 4

B3NO-2
B3NO-4

Price of overload relay does
not include heaters. Select
from the tables on Pages
V12-T13-30 to V12-T13-32.

15
16
17
18
19

Notes
1 Includes contactor mounting bracket,
overload relay and connection straps
to contactor.
2 For replacement on B200 sizes 00, 0
and 1, use BA23A instead of BA13A
and use BN23A instead of BN13A.

20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-27

13
1
2

Motor Control
Contactors, Starters and Brakes

Auto/Manual Reset,
Class 20, Thermal Type A
Overload Relay

3
4
5
6
Three-Pole Panel Mounted

7
8

Operation

Automatic Reset

Design Standards

The Type A overload relay is a
bimetallic actuated device. The
bimetal elements are operated
by precisely calibrated heaters.
The heater elements
connected either directly in the
circuit to be measured, or
through current transformers
on applications NEMA Size 5
and larger.

The Type A overload relay can
be supplied as an option on all
A200 starters to provide
automatic reset operation.
The overload relay is always
shipped in the non-automatic
mode. To set up auto
operation, reposition the
reset rod by loosening and retightening a hold-down clamp
at the base of overload relay.

UL 508, CSA, ANSI/NEMA
ICS 2-222.

As the bimetals are heated by
motor current flow, a
deflection force is produced.
Upon a sustained level of
abnormal current flow, the
deflection becomes great
enough to open the snap
action output contact.

Overload Relay Selection Table
For replacement in existing applications only.

9

Motor Full
Load Amperes

Panel Mounted Catalog Number

Starter Mounted Catalog Number

Ambient Comp.

Ambient Comp.

Non-Comp.

AN11A

Non-Comp.

10

Single-Pole (One NC Contact)

11

0.25–26.2

AA11P

AN11P

AA11A

26.3–45.0

AA21P

AN21P

AA21A

AN21A

19.0–90.0

AA31P

AN31P

AA31A

AN31A

19.0–135.0

AA41P

AN41P

AA41A

AN41A

AA13P

AN13P

AA13A

AN13A

12
13
14
15
16
17
18
19
20

Single-Pole Panel Mounted

Application Description
The Type A overload relay is
designed to protect industrial
motors against overload
conditions. Using modern
block-type, bimetallic design,
this relay will provide Class 20
operation in either singlephase or three-phase
applications.

Features
●

●

●
●
●

●

Field selectable manual/
auto reset
Alarm contact factory
available
Class 20—600V design
Inverse time delay trip
Adjustable trip rating
±15%
Color-coded reset rod:
Compensated (gray)
Non-compensated (red)

Three-Pole (One NC Contact) 1
0.25–26.2
26.3–45.0

AA23P

AN23P

AA23A

AN23A

19.0–90.0

AA33P

AN33P

AA33A

AN33A

19.0–135.0

AA43P

AN43P

AA43A

AN43A

Heaters
Price of overload relay does
not include heaters. Select
from the tables on Pages
V12-T13-30 to V12-T13-32.

Notes
1 Three-pole Type B Overload Relay is a
suitable alternative to a three-pole Type
A Overload Relay in Manual Reset Mode.
For example, use BA13JP for AA13P
and BN23J for AN23A, etc. (See
Page V12-T13-27.)
Alarm contact available only as factory
modification on Type A relay.

21
22
23
24
25
V12-T13-28

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

Type FT Fast Trip,
Class 10 Overload Relay

Single-Pole Fast Trip, Panel Mounted

Operation
The Type FT overload relay is
a bimetallic actuated device.
The bimetal elements are
operated directly from line
current, thus separate
calibrating heater elements
are not used. The overload
relay may be wired directly in
the motor circuit, or through
current transformers on
applications larger than 150A.

1

As the bimetals are heated
by motor current flow, a
deflection is produced. Upon
a sustained level of abnormal
current flow, the deflection
becomes great enough to
open the snap action output
contact.

2
3
4
5

Overload Relay Selection Table
For replacement in existing applications only.
Motor Full Load
Amperes

6

Panel Mounted Catalog Number

Starter Mounted Catalog Number 1

Single-Pole 1

NEMA Size

Three-Pole 2

Single-Pole

7
8

Single-Pole (One NC Contact); Three-Phase (Three NC Contacts in Series)

Three-Pole Fast Trip, Panel Mounted

Application Description
The Type FT overload relay is
designed to protect special
purpose motors having
restricted thermal and locked
rotor capabilities. Using
modern block-type, bimetallic
design, this relay will provide
Class 10 operation in singlephase or three-phase
applications.

Features
●
●
●

●

●

●

●

Class 10—600V design
Inverse time delay trip
Color-coded reset rod—
green
Alarm contact factory
available
Field selectable manual/
auto reset
Adjustable trip rating
±20%
Ambient compensation
included

0.76–1.1

FT11P-1.1

FT13P-1.1

—

FT11A-1.1

1.1–1.6

FT11P-1.6

FT13P-1.6

—

FT11A-1.6

1.6–2.4

FT11P-2.4

FT13P-2.4

0, 1

FT11A-2.4

2.4–3.6

FT11P-3.6

FT13P-3.6

0, 1

FT11A-3.6

3.6–5.4

FT11P-5.4

FT13P-5.4

0, 1

FT11A-5.4

5.4–8.0

FT11P-8

FT13P-8

0, 1

FT11A-8

8.0–12

FT11P-12

FT13P-12

0, 1

FT11A-12

12–18

FT11P-18

FT13P-18

1

FT11A-18

16–24

FT11P-24

FT13P-24

1

FT11A-24

22–32

FT11P-32

FT13P-32

0, 1

FT11A-32

24–36

FT21P-36

FT23P-36

2

FT21A-36

36–54

FT21P-54

FT23P-54

2

FT21A-54

22–32

FT31P-32

FT33P-32

3

FT31A-32

32–48

FT31P-48

FT33P-48

3

FT31A-48

48–72

FT31P-72

FT33P-72

3

FT31A-72

72–110

FT41P-110

FT43P-110

4

FT41A-110

100–150

FT41P-150

FT43P-150

4

FT41A-150

9
10
11
12
13
14
15
16

Notes
1 Single-pole (one NO–NC contact): Add suffix B.
2 Three-pole (three NO–NC contacts): Add suffix B. Example: FT13PB-12.

17

Alarm contact available only as factory modification on FT relay.

18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-29

13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Motor Control
Contactors, Starters and Brakes

Heaters for Thermal
Types A and B Overload
Relays
Product Description

Heater Selection for Types A and B Overload Relays, Sizes 00, 0, 1 and 2 Starters
Non-Compensated Open Starters and
Ambient Compensated Open and Enclosed Starters

Non-Compensated
Enclosed Starters

Block-Type Overload
Using Three Heaters

Block-Type Overload
Using Three Heaters

Single-Pole
Type Overload

Heater
Catalog
Number

Single-Pole
Type Overload

Each heater is identified by
a catalog number stamped
on one terminal. The heater
application table indicates
the range of full load motor
current to which a given
heater may be applied.

Full Load Current of Motor (Amperes)

Heaters should be selected
on the basis of the actual
full load current and service
factor as shown on the
motor nameplate or in the
manufacturer’s published
literature.
When motor and overload
relay are in the same ambient
and the service factor of the
motor is 1.15 to 1.25, select
heaters from the heater
application table. If the service
factor of the motor is 1.0, or
there is no service factor
shown, or a maximum of
115% protection is desired,
select one size smaller
heater than indicated.
When motor and overload
relay are in different
ambients and when using
non-compensated overload
relays, select heaters from
the tables on Pages
V12-T13-30 through
V12-T13-32 using adjusted
motor currents as follows:
decrease rated motor current
1% for each °C motor
ambient exceeds controller
ambient. Increase rated
motor current 1% for each °C
controller ambient exceeds
motor ambient.
For temperature
compensated overload
relays, select heaters
according to the tables on
Pages V12-T13-30 through
V12-T13-32 and selection
information above regardless
of ambient.

12

For Sizes 0, 1 and 2 Starters
0.25–0.27

0.29–0.31

0.24–0.25

0.28–0.30

FH03

0.28–0.31

0.32–0.35

0.26–0.28

0.31–0.34

FH04

0.32–0.34

0.36–0.39

0.29–0.31

0.35–0.37

FH05

0.35–0.38

0.40–0.43

0.32–0.35

0.38–0.42

FH06

0.39–0.42

0.44–0.48

0.36–0.39

0.43–0.47

FH07

0.43–0.46

0.49–0.53

0.40–0.43

0.48–0.52

FH08

0.47–0.50

0.54–0.58

0.44–0.47

0.53–0.56

FH09

0.51–0.55

0.59–0.64

0.48–0.51

0.57–0.63

FH10

0.56–0.62

0.65–0.71

0.52–0.57

0.64–0.70

FH11

0.63–0.68

0.72–0.79

0.58–0.63

0.71–0.77

FH12

0.69–0.75

0.80–0.87

0.64–0.70

0.78–0.85

FH13

0.76–0.83

0.88–0.96

0.71–0.77

0.86–0.94

FH14

0.84–0.91

0.97–1.06

0.78–0.85

0.95–1.03

FH15

0.92–1.00

1.07–1.16

0.86–0.93

1.04–1.13

FH16

1.01–1.11

1.17–1.28

0.94–1.03

1.14–1.25

FH17

1.12–1.22

1.29–1.41

1.04–1.13

1.26–1.38

FH18

1.23–1.34

1.42–1.55

1.14–1.25

1.39–1.52

FH19

1.35–1.47

1.56–1.71

1.26–1.37

1.53–1.67

FH20

1.48–1.62

1.72–1.87

1.38–1.51

1.68–1.83

FH21

1.63–1.78

1.88–2.06

1.52–1.65

1.84–2.01

FH22

1.79–1.95

2.07–2.26

1.66–1.81

2.02–2.21

FH23

1.96–2.15

2.27–2.48

1.82–1.99

2.22–2.43

FH24

2.16–2.35

2.49–2.72

2.00–2.19

2.44–2.66

FH25

2.36–2.58

2.73–2.99

2.20–2.39

2.67–2.92

FH26

2.59–2.83

3.00–3.28

2.40–2.63

2.93–3.21

FH27

2.84–3.11

3.29–3.60

2.64–2.89

3.22–3.53

FH28

3.12–3.42

3.61–3.95

2.90–3.17

3.54–3.87

FH29

3.43–3.73

3.96–4.31

3.18–3.47

3.88–4.22

FH30

3.74–4.07

4.32–4.71

3.48–3.79

4.23–4.61

FH31

4.08–4.39

4.72–5.14

3.80–4.11

4.62–4.9

FH32

4.40–4.87

5.15–5.6

4.12–4.55

5.0–5.5

FH33

4.88–5.3

5.7–6.2

4.56–5.0

5.6–6.0

FH34

Notes
1 Based on 60°C and 75°C wire for 30A or less.
2 Based on 60°C wire for 31 to 95A.
Heaters are packaged in strips of six. Minimum ordering quantity is 12.

Protect the starter against
short circuits by providing
branch circuit protection
per National Electrical
Code® (NEC®).

24
25
V12-T13-30

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

Heater Selection for Types A and B Overload Relays, Sizes 00, 0, 1 and 2 Starters, continued

1

Non-Compensated Open Starters and
Ambient Compensated Open and Enclosed Starters

Non-Compensated
Enclosed Starters

Block-Type Overload
Using Three Heaters

Single-Pole
Type Overload

Block-Type Overload
Using Three Heaters

Single-Pole
Type Overload

Heater
Catalog
Number

5.4–5.9

6.3–6.8

5.1–5.5

6.1–6.6

FH35

6.0–6.4

6.9–7.5

5.6–5.9

6.7–7.3

FH36

6.5–7.1

7.6–8.2

6.0–6.6

7.4–8.0

FH37

7.2–7.8

8.3–9.0

6.7–7.2

8.1–8.7

FH38

7.9–8.5

9.1–9.9

7.3–7.9

8.8–9.7

FH39

Full Load Current of Motor (Amperes) 12
For Sizes 0, 1 and 2 Starters

8.6–9.4

10.0–10.8

8.0–8.7

9.8–10.5

FH40

9.5–10.3

10.9–11.9

8.8–9.5

10.6–11.7

FH41

10.4–11.3

12.0–13.1

9.6–10.5

11.8–12.7

FH42

11.4–12.4

13.2–14.3

10.6–11.5

12.8–14.0

FH43

12.5–13.5

14.4–15.7

11.6–12.6

14.1–15.3

FH44

13.6–14.9

15.8–17.2

12.7–13.8

15.4–16.6

FH45

2
3
4
5
6
7
8

15.0–16.3

—

13.9–15.1

—

FH46

16.4–18.0

—

15.2–16.7

—

FH47

9

17.3–18.9

—

16.7–18.3

FH46

10

For Sizes 1 and 2 Starters
—
—

19.0–20.8

—

18.4–20.0

FH47

18.1–19.8

20.9–22.9

16.8–18.3

20.1–21.9

FH48

19.9–21.7

23.0–25.2

18.4–20.2

22.0–23.9

FH49

21.8–23.9

25.3–27.6

20.3–22.2

24.0–26.2

FH50

24.0–26.2

—

22.3–24.3

—

FH51

—

—

24.4–26.6

—

FH52

13
14

11
12

For Size 2 Starters
—

27.7–30.3

—

26.3–28.8

FH51

26.3–28.7

30.4–33.3

—

28.9–31.4

FH52

28.8–31.4

33.4–36.4

26.7–29.1

31.5–34.5

FH53

31.5–34.0

36.5–39.9

29.2–32.0

34.6–37.9

FH54

34.6–37.9

42.0–43.9

32.1–35.2

38.0–41.9

FH55

38.0–41.5

—

35.3–38.5

42.0–45.0

FH56

41.6–45.0

—

38.6–42.3

—

FH57

15
16
17

Notes
1 Based on 60°C and 75°C wire for 30A or less.
2 Based on 60°C wire for 31 to 95A.

18

Heaters are packaged in strips of six. Minimum ordering quantity is 12.

19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-31

13
1
2
3
4
5
6
7
8
9
10
11

Motor Control
Contactors, Starters and Brakes

Heater Selection for Types A and B Overload Relays,
Sizes 3 and 4 Starters 123

Heater Selection for Types A and B Overload Relays,
Sizes 5 and 6 Starters 4

Ambient
Compensated
Enclosed Starters

Compensated Overload Relay
Non-Compensated
Enclosed Starters

All Applications
Full Load Current of Motor (Amperes)

1

Open Starter
Heater
Catalog
Number

For Sizes 3 and 4 Starters

Enclosed Starter

Full Load Current of Motor (Amperes)

Heater
Catalog
Number

Size 5 (With 300/5 Current Transformers)
—

—

FH23

118–129

118–129

FH24

12.8–14.1

11.9–13.0

FH68

14.2–15.5

13.1–14.3

FH69

130–141

130–141

FH25

FH70

142–155

142–155

FH26

156–170

156–170

FH27

FH72

171–187

171–187

FH28

FH73

188–205

188–205

FH29

206–224

206–224

FH30

FH75

225–244

225–244

FH31

245–263

245–263

FH32

264–292

264–292

FH33

FH78

293–300

—

FH34

Size 6 (With 600/5 Current Transformers)

15.6–17.1
17.2–18.9
19.0–20.8
20.9–22.9
23.0–25.2
25.3–27.8

14.4–15.9
16.0–17.4
17.5–19.1
19.2–21.1
21.2–23.2
23.3–25.6

FH71

FH74

27.9–30.6

25.7–28.1

FH76

30.7–33.5

28.2–30.8

FH77

33.6–37.5

30.9–34.5

37.6–41.5

34.6–38.2

FH79

41.6–46.3

38.3–42.6

FH80

46.4–50
51–55
56–61

42.7–46
47–51
52–56

—

—

FH23

FH81

236–259

236–259

FH24

FH82

260–283

260–283

FH25

284–310

284–310

FH26

311–340

FH27

FH83

62–66

57–61

FH84

311–340

67–73

62–67

FH85

341–374

341–374

FH28

375–411

375–411

FH29

FH87

412–448

412–448

FH30

FH88

449–489

449–489

FH31

490–527

490–527

FH32

For Size 4 Starters

528–585

528–540

FH33

15

93–101

586–600

—

FH34

102–110

92–99

FH90

16

111–122

100–110

FH91

123–129

111–122

FH92

17

130–133

123–128

FH93

—

129–133

FH94

12
13

74–78
79–84
85–92

14

—

18

68–72
73–77
78–84
85–91

—

FH86

FH89

FH89

Size 7 and Larger
Advise full load current
Notes
1 Based on 60°C and 75°C wire for 30A or less.
2 Based on 60°C wire for 31 to 95A.
3 Based on 75°C wire for greater than 95A.
4 Based on 75°C wire.
Heaters are packaged in strips of six. Minimum ordering quantity is 12.

19
20
21
22
23
24
25
V12-T13-32

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

A202 Lighting Contactor
(Electrically Held/
Magnetically Latched)
Originally a Westinghouse
Product

Product History Time Line for A202 Lighting Contactor
(Electrically Held/Magnetically Latched)
Size

Amperes Model

Size 1

30

Size 2

60

Size 3

100

Size 4

200

J

Size 4

200

K

1965

1970

1975

1980

1
1985

1990

1995

2000 Present

2
3
4

Replacement Capabilities

5

A202 Kits for 30 to 200A

6

Description

Poles

30A

60A

100A

200A—
Model J 1

200A—
Model K 2

Contact kit

2

373B331G07

373B331G11

626B187G12

626B187G16

5250C81G16

3

373B331G09

373B331G12

626B187G13

626B187G17

5250C81G17

4

373B331G09

3

5

7

5250C81G18

5

373B331G10

4

6

8

5250C81G19

2, 3, 4

6714C74G03

6714C74G07

6714C74G09

6714C74G11

6714C74G11

30A, Four-Pole Magnetically Latched

Arc box

7
8
9
10

5

6714C74G06

6714C74G08

6714C74G10

6714C74G12

6714C74G12

Cross bar

2–3

—

672B788G32

672B788G36

672B788G36

672B788G40

4–5

—

672B788G34

672B788G38

672B788G38

—

Upper base
(for single rated
coils only)

2–3

—

672B788G33

672B788G37

672B788G37

672B788G52

4–5

—

672B788G35

672B788G39

672B788G39

—

Lower base

2–3

—

1250C33G09

1250C33G03

1250C33G03

1250C33G10

4–5

—

1250C33G05

1250C33G06

1250C33G06

—

13
14

Electrically Held Only
KO spring
(pack of 10)

All

—

503C796G01

503C796G02

503C796G02

672B788G50

Terminal line/load
(pack of 3)

All

—

371B870G03

372B357G12

372B357G13

372B357G13

Notes
1 For 200A A202 Magnetically Latched Lighting Contactors, order three-pole contact kit style 672B788G07.
2 Model K replaces Model J, offering superior design and life characteristics. Renewal parts are different.
Use parts for proper model only.
3 Use quantity two–373B331G11 (two-pole kit).
4 Use one each of 373B331G11 (two-pole kit) and 373B331G12 (three-pole kit).
5 Use quantity two–626B187G12 (two-pole kit).
6 Use one each of 626B187G12 (two-pole kit) and 626B187G13 (three-pole kit).
7 Use quantity two–626B187G16 (two-pole kit).
8 Use one each of 626B187G16 (two-pole kit) and 626B187G17 (three-pole kit).

11
12

15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-33

13
1

120V Coil for
Electrically Held
Lighting Contactor—
Style Number
505C633G01

Motor Control
Contactors, Starters and Brakes

AC Coils Electrically Held
30A

60A

Voltage

Hz

Two-, Three-, Four-Pole

Five-Pole

Two-, Three-Pole

Four-, Five-Pole

120/110

60/50

505C806G01

505C808G01

505C806G01

505C818G01

208

60

505C806G02

505C808G02

505C806G02

505C818G02

600/550

60/50

505C806G05

505C808G05

505C806G05

505C818G05

380

50

505C806G07

505C808G07

505C806G07

505C818G07

240/220

60/50

505C806G12

505C808G12

505C806G12

505C818G12

480/440

60/50

505C806G13

505C808G13

505C806G13

505C818G13

5

24

60

505C806G16

N/A

505C806G16

505C818G15

227

60

505C806G18

505C808G16

505C806G18

505C818G16

6

240/480 1

60/60

505C806G03

505C808G03

505C806G03

505C818G03

120/240 1

60/60

505C806G10

505C808G10

505C806G10

505C818G10

Four-, Five-Pole

Two-, Three-Pole

2
3
4

7
AC Coils Electrically Held, continued

8

200A—Model K 2

100 and 200A—Model J
Voltage

Hz

Two-, Three-Pole

120/110

60/50

505C633G01

505C635G01

52050C79G01

5250C80G01

208

60

505C633G02

505C635G02

52050C79G02

5250C80G02

600/550

60/50

505C633G05

505C635G05

52050C79G05

5250C80G05

380

50

505C633G07

505C635G07

52050C79G07

5250C80G07

11

240/220

60/50

505C633G12

505C635G12

52050C79G12

5250C80G12

480/440

60/50

505C633G13

505C635G13

52050C79G13

5250C80G13

12

24

60

505C633G34

N/A

52050C79G34

N/A

9
10

13
14

Four-, Five-Pole

227

60

505C633G14

N/A

52050C79G14

N/A

240/480 1

60/60

505C633G03

505C635G03

52050C79G03

5250C80G03

120/244 1

60/60

505C633G10

505C635G10

52050C79G10

5250C80G10

Notes
1 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.
2 Model K replaces Model J. Renewal parts are different. Use parts for proper model only.

15
16
17
18
19
20
21
22
23
24
25
V12-T13-34

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

AC Coils Magnetically Latched
Hz

Two-Pole

Three-Pole

Four-Pole

Five-Pole

1

110/120

50/60

7874A93G01

7874A93G01

7874A93G01

7874A89G01

2

208/240

50/60

7874A93G02

7874A93G02

7874A93G02

7874A89G02

277

50/60

7874A93G03

7874A93G03

7874A93G03

7874A89G03

440/480

50/60

7874A93G04

7874A93G04

7874A93G04

7874A89G04

575

50/60

7874A93G05

7874A93G05

7874A93G05

7874A89G05

4

110/120

50/60

7874A93G01

7874A93G01

7874A87G01

7874A87G01

5

208/240

50/60

7874A93G02

7874A93G02

7874A87G02

7874A87G02

277

50/60

7874A93G03

7874A93G03

7874A87G03

7874A87G03

440/480

50/60

7874A93G04

7874A93G04

7874A87G04

7874A87G04

110/120

50/60

7874A93G01

7874A93G01

7874A87G01

7874A87G05

7

110/120

50/60

7874A85G01

7874A85G01

7874A83G01

7874A83G01

208/240

50/60

7874A85G02

7874A85G02

7874A83G02

7874A83G02

8

277

50/60

7874A85G03

7874A85G03

7874A83G03

7874A83G03

440/480

50/60

7874A85G04

7874A85G04

7874A83G04

7874A83G04

550/575

50/60

7874A85G05

7874A85G05

7874A83G05

7874A83G05

Voltage
30A

3

60A

6

100 and 200A

9
10

Terminals (Line and Load)

11

Size

Two-Pole

Three-Pole

Four-Pole

Five-Pole

30A

N/A

N/A

N/A

N/A

60A

179C755G17

179C755G16

179C755G17 1

179C755G16 + G17 2

100A

179C755G19

179C755G18

179C755G19 1

179C755G18 + G19 2

200A

Model K

Model J

Model K

Model J

Model K

Model J

Model K

Model J

179C755G28

179C755G31

179C755G27

179C755G30

179C755G28 1

179C755G3 1

179C755G27 + G28 2

179C755G30 + G3 2

12
13

Other Accessories
Size

Control Module (Rectifier)

30 to 200A

3915B98G01

14
15
16

Notes
1 Order quantity of two for four-pole design.
2 Group numbers for the five-pole terminals represent the combination of the two-pole and
three-pole number.

17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-35

13

Motor Control
Contactors, Starters and Brakes

1

V201 and V200 Vacuum
Contactors and Starters

Heater Coils

Replacement Coils

2

Originally a Westinghouse
Product

Heater Coil Selection for
Type B Overload Relay

Vacuum Contactor—Replacement Coils

Motor Full Load Current in Amperes for
Use with Three Heaters Only

Description

3

Open Starter
Ambient Compensated
Overload Relay

4

Size 4 and 160A

5
6
7
8

Heater
Catalog
Number 1

Size 4 Vacuum Contactors

9
10
11
12
13
14

12.8–14.1
14.2–15.5
15.6–17.1
17.2–18.9
19.0–20.8

FH68
FH69
FH70
FH71
FH72

20.9–22.9
23.0–25.2
25.3–27.8
27.9–30.6
30.7–33.5

FH73
FH74
FH75
FH76
FH77

33.6–37.5
37.6–41.5
41.6–46.3
46.4–50
51–55

FH78
FH79
FH80
FH81
FH82

56–61
62–66
67–73
74–78
79–84

FH83
FH84
FH85
FH86
FH87

85–92
93–101
102–110
111–122
123–129
130–133
—

FH88
FH89
FH90
FH91
FH92
FH93
FH94

Suffix

Part
Number

J
K
H
U

9085A57G01
9085A57G02
ID89221G07
9085A57G03

—
—
J
K
H
U

7874A09G07
7874A09G08
7874A09G01 2
7874A09G04 3
7874A09G10
7874A09G05

J
K
H
U

7874A24G01 2
7874A24G02 3
7874A24G07
7874A24G03

Size 4
110/120 Vac, 50/60 Hz
220/240 Vac, 50/60 Hz
380/415 Vac, 50/60 Hz
440/480 Vac, 50/60 Hz
Size 5
24 Vdc
48 Vdc
110/120 Vac, 50/60 Hz
220/240 Vac, 50/60 Hz
380/415 Vac, 50/60 Hz
440/480 Vac, 50/60 Hz
Size 6
110/120 Vac, 50/60 Hz
220/240 Vac, 50/60 Hz
380/415 Vac, 50/60 Hz
440/480 Vac, 50/60 Hz

Notes
1 Three are required per overload relay.
2 125 Vdc can be directly applied to the Size 5 and 6 coil rated for 120V/60 Hz AC
(cannot be applied to Size 4).
3 250 Vdc can be directly applied to the Size 5 and 6 coil rated for 240V/60 Hz AC
(cannot be applied to Size 4).

Size 5 and 320A with 300/5
Current Transformers

15
16
17
18
19

107–117
118–129
130–141
142–155
156–170

FH23
FH24
FH25
FH26
FH27

171–187
188–205
206–224
225–244
245–263

FH28
FH29
FH30
FH31
FH32

264–292
293–318
319–350

FH33
FH34
FH35

Size 6 and 540A with 600/5
Current Transformers

20
21
22
23

236–259
260–283
284–310
311–340
341–374

FH24
FH25
FH26
FH27
FH28

375–411
412–448
449–489
490–527
528–585
586–600

FH29
FH30
FH31
FH32
FH33
FH34

24
25
V12-T13-36

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

Freedom Series—
NEMA and IEC
Originally a Cutler-Hammer
Product

Product History Time Line for Freedom CN15 and AN15
NEMA Size Series
Size 00

1986

1988

1990

1992

1994

1996

1998

2000

Present

2

A1
B1

Size 0

3

A1
B1

Size 1

4

A1
B1

Size 2

5

A1
B1

Size 3

A1

Size 4

A1

6
7

B1
Size 5

A1

Size 6

A1

8

B1
Freedom

Product Description
The Cutler-Hammer Freedom
Series starters and
contactors feature a compact
space-saving design using
state-of-the-art technology
and the latest in high
strength, impact and
temperature-resistant
insulating materials. Starters
and contactors are available
in two rating/configuration
styles—NEMA (National
Electrical Manufacturers
Association) and IEC
(International
Electrotechnical
Commission). The NEMA
devices are sized based
on traditional NEMA
classifications and the IEC
devices on international
ratings. Internationally rated
starters and contactors, as
compared to NEMA devices,
generally are physically downsized to provide higher
ratings in a smaller package.

Size 7

A1

Size 8

A1

1

9
10

Note: See contactor/starter nameplate to determine Series A1, B1 or C1.

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-37

13
1
2
3
4
5
6
7
8
9

Motor Control
Contactors, Starters and Brakes

Replacement Capabilities
NEMA Sizes 00, 0, 1, 2 and 3
NEMA Sizes 00 and 0—See Contactor/Starter Nameplate to Determine Series A1, B1 or C1
NEMA Size 00–0

NEMA Size 00

NEMA Size 00

NEMA Size 0

NEMA Size 0

Series A1

Series B1

Series C1

Series B1

Series C1

Description

Part Number

Part Number

Part Number

Part Number

Part Number

Renewal Parts Publication Number

None

None

None

None

None

Contact Kits
Two-pole

1

1

1

1

1

Three-pole

1

1

1

1

1

Four-pole

1

1

1

1

1

Five-pole

1

1

1

1

1

Magnet Coils

Coil Suffix

120V, 60 Hz or 110V, 50 Hz

A

9-2650-1

9-2875-1

9-2875-1

9-2876-1

9-2876-1

240V, 60 Hz or 220V, 50 Hz

B

9-2650-2

9-2875-2

9-2875-2

9-2876-2

9-2876-2

480V, 60 Hz or 440V, 50 Hz

C

9-2650-3

9-2875-3

9-2875-3

9-2876-3

9-2876-3

600V, 60 Hz or 550V, 50 Hz

D

9-2650-4

9-2875-4

9-2875-4

9-2876-4

9-2876-4

208V, 60 Hz

E

9-2650-5

9-2875-5

9-2875-5

9-2876-5

9-2876-5

277V, 60 Hz

H

9-2650-13

9-2875-12

9-2875-12

9-2876-12

9-2876-12

10

208/240V, 60 Hz

J

—

9-2875-37

9-2875-37

9-2876-17

9-2876-17

240V, 50 Hz

K

9-2650-12

9-2875-11

9-2875-11

9-2876-11

9-2876-11

11

380–415V, 50 Hz

L

9-2650-6

9-2875-6

9-2875-6

9-2876-6

9-2876-6

380V, 50 Hz

L

—

—

—

—

—

12

415V, 50 Hz

M

—

—

—

—

—

550V, 50 Hz

N

—

—

—

—

—

13

24V, 60 Hz–24V, 50 Hz

T

—

9-2875-36

9-2875-36

9-2876-36

9-2876-36

24V, 60 Hz

T

9-2650-7

—

—

—

—

14

24V, 50 Hz

U

9-2650-14

9-2875-36

9-2875-36

9-2876-36

9-2876-36

32V, 50 Hz

V

9-2650-9

9-2875-16

9-2875-16

9-2876-16

9-2876-16

15

48V, 60 Hz

W

9-2650-8

9-2875-8

9-2875-8

9-2876-8

9-2876-8

48V, 50 Hz

Y

9-2650-10

9-2875-9

9-2875-9

9-2876-9

9-2876-9

16

Magnet Frame Armature
Lower magnet frame

1

1

1

1

1

17

Upper magnet frame

1

1

1

1

1

18

Note
1 Replace with complete contactor.

19
20
21
22
23
24
25
V12-T13-38

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

NEMA Sizes 1, 2 and 3—See Contactor/Starter Nameplate to Determine Series A1 or B1
NEMA Size 1

NEMA Size 1

NEMA Size 2

NEMA Size 2

Series A1

Series B1

Series A1

Series B1

NEMA Size 3

Description

Part Number

Part Number

Part Number

Part Number

Part Number

Renewal Parts Publication Number

20861

22177

20861

22177

20426

6-65

6-65

6-65-7

6-65-7

6-43-5

2
3

Contact Kits
Two-pole

1

4

Three-pole

6-65-2

6-65-2

6-65-8

6-65-8

6-43-6

Four-pole

6-65-9

6-65-9

6-65-15

6-65-15

—

6-65-10

6-65-10

6-65-16

6-65-16

—

5
6

Five-pole
Magnet Coils

Coil Suffix

120V, 60 Hz or 110V, 50 Hz

A

9-2703-1

9-2703-1

9-2703-1

9-2703-1

9-2756-1

240V, 60 Hz or 220V, 50 Hz

B

9-2703-2

9-2703-2

9-2703-2

9-2703-2

9-2756-2

480V, 60 Hz or 440V, 50 Hz

C

9-2703-3

9-2703-3

9-2703-3

9-2703-3

9-2756-3

600V, 60 Hz or 550V, 50 Hz

D

9-2703-4

9-2703-4

9-2703-4

9-2703-4

9-2756-4

208V, 60 Hz

E

9-2703-9

9-2703-9

9-2703-9

9-2703-9

9-2756-5

277V, 60 Hz

H

9-2703-7

9-2703-7

9-2703-7

9-2703-7

9-2756-9
—

208/240V, 60 Hz

J

—

—

—

—

240V, 50 Hz

K

9-2703-14

9-2703-14

9-2703-14

9-2703-14

9-2756-13

380–415V, 50 Hz

L

99-2703-8

9-2703-8

9-2703-8

9-2703-8

—

380V, 50 Hz

L

—

—

—

—

9-2756-12

415V, 50 Hz

M

—

—

—

—

9-2756-8

550V, 50 Hz

N

—

—

—

—

9-2756-14

24V, 60 Hz–24V, 50 Hz

T

—

—

—

—

—

7
8
9
10
11
12

24V, 60 Hz

T

9-2703-6

9-2703-6

9-2703-6

9-2703-6

9-2756-6

24V, 50 Hz

U

9-2703-12

9-2703-12

9-2703-12

9-2703-12

9-2756-11

32V, 50 Hz

V

9-2703-10

9-2703-10

9-2703-10

9-2703-10

9-2756-10

48V, 60 Hz

W

9-2703-11

9-2703-11

9-2703-11

9-2703-11

9-2756-15

48V, 50 Hz

Y

9-2703-13

9-2703-13

9-2703-13

9-2703-13

9-2756-7

14

Lower magnet frame

17-18200

17-18200

17-18200

17-18200

17-8955-2

Upper magnet frame

48-1936

48-1936

48-1936

48-1936

48-1902

15

13

Magnet Frame Armature

16
17
18
19
20
21
22
23
24
25
Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-39

13
1

Motor Control
Contactors, Starters and Brakes

NEMA Sizes 4, 5 and 6—See Contactor/Starter Nameplate to Determine Series A1 or B1
NEMA Size 4

NEMA Size 4

NEMA Size 5

NEMA Size 5

NEMA Size 6

Series A1

Series B1

Series A1

Series B1

Series A1

NEMA Size 6
Series B1

2

Description

Part Number

Part Number

Part Number

Part Number

Part Number

Part Number

Renewal Parts Publication Number

20428

20428

20429

20429

20146

20146

3

Contact Kits
Two-pole

6-44

6-26

6-45

6-45

6-601-2

6-648

4

Three-pole

6-44-2

6-26-2

6-45-2

6-45-2

6-601

—

5
6
7

Magnet Coils

Coil Suffix

120V, 60 Hz or 110V, 50 Hz

A

9-1891-1

9-1891-1

9-1891-1

9-1891-1

9-2698

9-2698

240V, 60 Hz or 220V, 50 Hz

B

9-1891-2

9-1891-2

9-1891-2

9-1891-2

9-2698-2

9-2698-2

480V, 60 Hz or 440V, 50 Hz

C

9-1891-3

9-1891-3

9-1891-3

9-1891-3

9-2698-3

9-2698-3

600V, 60 Hz or 550V, 50 Hz

D

9-1891-4

9-1891-4

9-1891-4

9-1891-4

9-2698-4

9-2698-4

208V, 60 Hz

E

9-1891-13

9-1891-13

9-1891-13

9-1891-13

9-2698-5

9-2698-5

277V, 60 Hz

H

9-1891-26

9-1891-26

9-1891-26

9-1891-26

—

—
—

8

208/240V, 60 Hz

J

—

—

—

—

—

240V, 50 Hz

K

9-1891-20

9-1891-20

9-1891-20

9-1891-20

—

—

9

380–415V, 50 Hz

L

—

—

—

—

9-2698-6

9-2698-6

380V, 50 Hz

L

9-1891-14

9-1891-14

9-1891-14

9-1891-14

—

—

415V, 50 Hz

M

9-1891-21

9-1891-21

9-1891-21

9-1891-21

—

—

550V, 50 Hz

N

9-1891-8

9-1891-8

9-1891-8

9-1891-8

—

—

24V, 60 Hz–24V, 50 Hz

T

—

—

—

—

—

—

24V, 60 Hz

T

9-1891-15

9-1891-15

9-1891-15

9-1891-15

—

—

24V, 50 Hz

U

9-1891-16

9-1891-16

9-1891-16

9-1891-16

—

—

32V, 50 Hz

V

9-1891-27

9-1891-27

9-1891-27

9-1891-27

—

—

48V, 60 Hz

W

—

—

—

—

9-2698-8

9-2698-8

13

48V, 50 Hz

Y

9-1891-18

9-1891-18

9-1891-18

9-1891-18

—

—

14

For replacement on existing starters
three-pole—ambient compensated bimetallic

10-6530-4

10-6530-4

C306DN3B

C306DN3B

C306DN3B

C306DN3B

—

—

42-3564

42-3564

42-3598

42-3598

10
11
12

Overload Relays

15

Current Transformer

16

Magnet Frame Armature

17

For replacement on existing starters only

Lower magnet frame

48-1030-2

48-1030-2

48-1030-2

48-1030-2

—

—

Upper magnet frame

48-1029-4

48-1029-4

48-1029-4

48-1029-4

—

—

18
19
20
21
22
23
24
25
V12-T13-40

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

NEMA Sizes 7 and 8—See Contactor/Starter Nameplate to Determine Series A1 or B1

1

NEMA Size 7

NEMA Size 7

NEMA Size 8

NEMA Size 8

Series A1

Series B1

Series A1

Series B1

Description

Part Number

Part Number

Part Number

Part Number

Renewal Parts Publication Number

20848

20848

20849

20849

—

—

—

—

6-613

6-613

6-571

6-571

4
5

2
3

Contact Kits
Two-pole
Three-pole
Magnet Coils

Coil Suffix

120V, 60 Hz or 110V, 50 Hz

A

9-2698

9-2698

9-2654

9-2654

240V, 60 Hz or 220V, 50 Hz

B

9-2698-2

9-2698-2

9-2654-2

9-2654-2

480V, 60 Hz or 440V, 50 Hz

C

9-2698-3

9-2698-3

9-2654-3

9-2654-3

600V, 60 Hz or 550V, 50 Hz

D

9-2698-4

9-2698-4

9-2654-4

9-2654-4

208V, 60 Hz

E

9-2698-5

9-2698-5

9-2654-6

9-2654-6

277V, 60 Hz

H

—

—

—

—

208/240V, 60 Hz

J

—

—

—

—

240V, 50 Hz

K

—

—

—

—

380–415V, 50 Hz

L

—

—

—

—

380V, 50 Hz

L

9-2698-6

9-2698-6

9-2654-5

9-2654-5

415V, 50 Hz

M

—

—

—

—

550V, 50 Hz

N

—

—

—

—

24V, 60 Hz–24V, 50 Hz

T

—

—

—

—

24V, 60 Hz

T

—

—

—

—

24V, 50 Hz

U

—

—

—

—

32V, 50 Hz

V

—

—

—

—

48V, 60 Hz

W

—

—

—

—

48V, 50 Hz

Y

—

—

—

—

C306DN3B

C306DN3B

C306DN3B

C306DN3B

14

Lower magnet frame

—

—

—

—

15

Upper magnet frame

—

—

—

—

6
7
8
9
10
11
12
13

Overload Relays
For replacement on existing starters
three-pole—ambient compensated bimetallic
Magnet Frame Armature 1

16

Note
1 Contact Standard Open Control Aftermarket at 1-800-535-8992 for assistance.

17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-41

13
1

Motor Control
Contactors, Starters and Brakes

IEC Sizes A–F—See Contactor/Starter Nameplate to Determine Series A1, B1 or C1
IEC Sizes A–F

IEC Sizes A–C 1

IEC Sizes A–C 1

IEC Sizes D–F 1

Series A1

Series B1

Series C1

Series B1

Series C1

Description

Part Number

Part Number

Part Number

Part Number

Part Number

Renewal Parts Publication Number

None

None

None

None

None

Two-pole

2

2

2

2

2

4

Three-pole

2

2

2

2

2

Four-pole

2

2

2

2

2

5

Five-pole

2

2

2

2

2

Magnet Coils

Coil Suffix

6

120V, 60 Hz or 110V, 50 Hz

A

9-2650-1

9-2875-1

9-2875-1

9-2876-1

9-2876-1

240V, 60 Hz or 220V, 50 Hz

B

9-2650-2

9-2875-2

9-2875-2

9-2876-2

9-2876-2

7

480V, 60 Hz or 440V, 50 Hz

C

9-2650-3

9-2875-3

9-2875-3

9-2876-3

9-2876-3

600V, 60 Hz or 550V, 50 Hz

D

9-2650-4

9-2875-4

9-2875-4

9-2876-4

9-2876-4

8

208V, 60 Hz

E

9-2650-5

9-2875-5

9-2875-5

9-2876-5

9-2876-5

277V, 60 Hz

H

9-2650-13

9-2875-12

9-2875-12

9-2876-12

9-2876-12

9

208/240V, 60 Hz

J

—

9-2875-37

9-2875-37

9-2876-37

9-2876-37

240V, 50 Hz

K

9-2650-12

9-2875-11

9-2875-11

9-2876-11

9-2876-11

380–415V, 50 Hz

L

9-2650-6

9-2875-6

9-2875-6

9-2876-6

9-2876-6

24V, 60 Hz–24V, 50 Hz

T

—

9-2875-36

9-2875-36

9-2876-36

9-2876-36

24V, 60 Hz

T

9-2650-7

—

—

—

—

24V, 50 Hz

U

9-2650-14

9-2875-13

9-2875-13

9-2876-13

9-2876-13

32V, 50 Hz

V

9-2650-9

9-2875-16

9-2875-16

9-2876-16

9-2876-16

48V, 60 Hz

W

9-2650-8

9-2875-8

9-2875-8

9-2876-8

9-2876-8

48V, 50 Hz

Y

9-2650-10

9-2875-9

9-2875-9

9-2876-9

9-2876-9

C306DN3B

C306DN3B

C306DN3B

C306DN3B

C306DN3B

—

—

—

—

—

2
3

10
11
12
13
14

IEC Sizes D–F 1

Contact Kits

Overload Relays
For replacement on existing starters:
three-pole—ambient compensated bimetallic
Current Transformer

15

Transformer

16

Lower magnet frame

2

2

2

2

2

Upper magnet frame

2

2

2

2

2

17

Notes
1 Non-encapsulated coils.
2 Replace with complete contactor.

Magnet Frame Armature

18
19
20
21
22
23
24
25
V12-T13-42

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

IEC Sizes G and H—See Contactor/Starter Nameplate to Determine Series A1 and B1

1

NEMA Size G

NEMA Size G

NEMA Size H

NEMA Size H

Series A1

Series B1

Series A1

Series B1

Description

Part Number

Part Number

Part Number

Part Number

Renewal Parts Publication Number

20862

22178

20862

22178

Two-pole

6-65-3

6-65-3

6-65-5

6-65-5

Three-pole

6-65-4

6-65-4

6-65-6

6-65-6

Four-pole

6-65-11

6-65-11

6-65-13

6-65-13

6-65-12

6-65-12

6-65-14

6-65-14

5
6

2
3

Contact Kits

Five-pole

4

Magnet Coils

Coil Suffix

120V, 60 Hz or 110V, 50 Hz

A

9-2703-1

9-2703-1

9-2703-1

9-2703-1

240V, 60 Hz or 220V, 50 Hz

B

9-2703-2

9-2703-2

9-2703-2

9-2703-2

480V, 60 Hz or 440V, 50 Hz

C

9-2703-3

9-2703-3

9-2703-3

9-2703-3

600V, 60 Hz or 550V, 50 Hz

D

9-2703-4

9-2703-4

9-2703-4

9-2703-4

208V, 60 Hz

E

9-2703-9

9-2703-9

9-2703-9

9-2703-9

277V, 60 Hz

H

9-2703-7

9-2703-7

9-2703-7

9-2703-7

240V, 50 Hz

K

9-2703-14

9-2703-14

9-2703-14

9-2703-14

380–415V, 50 Hz

L

9-2703-8

9-2703-8

9-2703-8

9-2703-8

24V, 60 Hz–24V, 50 Hz

T

—

—

—

—

24V, 60 Hz

T

9-2703-6

9-2703-6

9-2703-6

9-2703-6

24V, 50 Hz

U

9-2703-12

9-2703-12

9-2703-12

9-2703-12

32V, 50 Hz

V

9-2703-10

9-2703-10

9-2703-10

9-2703-10

48V, 60 Hz

W

9-2703-11

9-2703-11

9-2703-11

9-2703-11

48V, 50 Hz

Y

9-2703-13

9-2703-13

9-2703-13

9-2703-13

C306DN3B

C306DN3B

C306DN3B

C306DN3B

13

—

—

—

—

14

Lower magnet frame

17-18200

17-1820

17-18200

17-18200

15

Upper magnet frame

48-1936

48-1936

48-1936

48-1936

7
8
9
10
11
12

Overload Relays
For replacement on existing starters:
three-pole—ambient compensated bimetallic
Current Transformer
Transformer
Magnet Frame Armature

16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-43

13
1

Motor Control
Contactors, Starters and Brakes

IEC Sizes J and K—See Contactor/Starter Nameplate to Determine Series A1 and B1
NEMA Size J

NEMA Size J

NEMA Size K

NEMA Size K

Series A1

Series B1

Series A1

Series B1

2

Description

Part Number

Part Number

Part Number

Part Number

Renewal Parts Publication Number

20862

22178

20862

22178

3

Contact Kits
Two-pole

6-65-7

6-65-7

6-65-18

6-65-20

4

Three-pole

6-65-8

6-65-8

6-65-17

6-65-19

Four-pole

6-65-15

6-65-15

—

—

5

Five-pole

6-65-16

6-65-16

—

—

Magnet Coils

Coil Suffix

6

120V, 60 Hz or 110V, 50 Hz

A

9-2703-1

9-2703-1

9-2703-1

9-2703-1

240V, 60 Hz or 220V, 50 Hz

B

9-2703-2

9-2703-2

9-2703-2

9-2703-2

7

480V, 60 Hz or 440V, 50 Hz

C

9-2703-3

9-2703-3

9-2703-3

9-2703-3

600V, 60 Hz or 550V, 50 Hz

D

9-2703-4

9-2703-4

9-2703-4

9-2703-4

8

208V, 60 Hz

E

9-2703-9

9-2703-9

9-2703-9

9-2703-9

277V, 60 Hz

H

9-2703-7

9-2703-7

9-2703-7

9-2703-7

9

240V, 50 Hz

K

9-2703-14

9-2703-14

9-2703-14

9-2703-14

380–415V, 50 Hz

L

9-2703-8

9-2703-8

9-2703-8

9-2703-8

24V, 60 Hz–24V, 50 Hz

T

—

—

—

—

24V, 60 Hz

T

9-2703-6

9-2703-6

9-2703-6

9-2703-6

24V, 50 Hz

U

9-2703-12

9-2703-12

9-2703-12

9-2703-12

32V, 50 Hz

V

9-2703-10

9-2703-10

9-2703-10

9-2703-10

48V, 60 Hz

W

9-2703-11

9-2703-11

9-2703-11

9-2703-11

48V, 50 Hz

Y

9-2703-13

9-2703-13

9-2703-13

9-2703-13

C306GN3B

C306GN3B

C306GN3B

C306GN3B

—

—

—

—

10
11
12

Overload Relays

13

For replacement on existing starters:
three-pole—ambient compensated bimetallic

14

Current Transformer

15

Magnet Frame Armature
Lower magnet frame

17-18200

17-18200

17-18200

17-18200

16

Upper magnet frame

48-1936

48-1936

48-1936

48-1936

Transformer

17
18
19
20
21
22
23
24
25
V12-T13-44

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

IEC Sizes L, M and N

1

IEC Size L

IEC Size M

IEC Size N

Part Number

Part Number

Part Number

Two-pole

6-43-3

6-43

6-43-5

Three-pole

6-43-4

6-43-2

6-43-6

Four-pole

—

—

—

—

—

—

4
5

Description

2

Contact Kits

Five-pole

3

Magnet Coils

Coil Suffix

120V, 60 Hz or 110V, 50 Hz

A

9-2756-1

9-2756-1

9-2756-1

240V, 60 Hz or 220V, 50 Hz

B

9-2756-2

9-2756-2

9-2756-2

480V, 60 Hz or 440V, 50 Hz

C

9-2756-3

9-2756-3

9-2756-3

600V, 60 Hz or 550V, 50 Hz

D

9-2756-4

9-2756-4

9-2756-4

208V, 60 Hz

E

9-2756-5

9-2756-5

9-2756-5

277V, 60 Hz

H

9-2756-9

9-2756-9

9-2756-9

240V, 50 Hz

K

9-2756-13

9-2756-13

9-2756-13

380–415V, 50 Hz

L

—

—

—

380V, 50 Hz

L

9-2756-12

9-2756-12

9-2756-12

415V, 50 Hz

M

9-2756-8

9-2756-8

9-2756-8

550V, 50 Hz

N

9-2756-14

9-2756-14

9-2756-14

24V, 60 Hz–24V, 50 Hz

T

—

—

—

24V, 60 Hz

T

9-2756-6

9-2756-6

9-2756-6

24V, 50 Hz

U

9-2756-11

9-2756-11

9-2756-11

32V, 50 Hz

V

9-2756-10

9-2756-10

9-2756-10

48V, 60 Hz

W

9-2756-15

9-2756-15

9-2756-15

48V, 50 Hz

Y

9-2756-7

9-2756-7

9-2756-7

10-6530

10-6530-2

10-6530-3

14

—

—

—

15

Lower magnet frame

17-8955-2

17-8955-2

17-8955-2

Upper magnet frame

48-1902

48-1902

48-1902

16

6
7
8
9
10
11
12
13

Overload Relays
For replacement on existing starters
three-pole—ambient compensated bimetallic
Current Transformer
Transformer
Magnet Frame Armature

17
18
19
20
21
22
23
24
25
Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-45

13
1
2

Motor Control
Contactors, Starters and Brakes

IEC Sizes P, R and S
IEC Size P

IEC Size R

IEC Size S

Description

Part Number

Part Number

Part Number

Renewal Parts Publication Number

22278

22278

22278

6-294

6-288

6-286

Contact Kits

Size

3

Magnet Coils

Coil Suffix

120V, 60 Hz or 110V, 50 Hz

A

9-1891-1

9-1891-1

9-1891-1

4

200V, 50 Hz or 118V, 60 Hz

E

—

—

—

240V, 60 Hz or 220V, 50 Hz

B

9-1891-2

9-1891-2

9-1891-2

5

254V, 50 Hz or 277V, 60 Hz

H

—

—

—

380V, 50 Hz or 415V, 60 Hz

L

—

—

—

6

480V, 60 Hz or 440V, 50 Hz

C

9-1891-3

9-1891-3

9-1891-3

600V, 60 Hz or 550V, 50 Hz

D

9-1891-4

9-1891-4

9-1891-4

7

208V, 60 Hz

E

9-1891-13

9-1891-13

9-1891-13

277V, 60 Hz

H

9-1891-26

9-1891-26

9-1891-26

8

240V, 50 Hz

K

9-1891-20

9-1891-20

9-1891-20

380V, 50 Hz

L

9-1891-14

9-1891-14

9-1891-14

9

415V, 50 Hz

M

9-1891-21

9-1891-21

9-1891-21

24V, 60 Hz

T

9-1891-15

9-1891-15

9-1891-15

Lower magnet frame

48-1030-2

48-1030-2

48-1030-2

Upper magnet frame

48-1029-4

48-1029-4

48-1029-4

10
11
12
13
14

Overload Relays
Reference C316 overload relays
Magnet Frame Armature

IEC Size T, U and V
IEC Size T

IEC Size U

IEC Size V

Description

Part Number

Part Number

Part Number

Renewal Parts Publication Number

22275

22276

22586

6-621

6-622

6-601

Contact Kits

Size

Magnet Coils

Coil Suffix

120V, 60 Hz or 110V, 50 Hz

A

9-3006

9-3006

9-2698

200V, 50 Hz or 118V, 60 Hz

E

9-3006-5

9-3006-5

—

240V, 60 Hz or 220V, 50 Hz

B

9-3006-2

9-3006-2

9-2698-2

254V, 50 Hz or 277V, 60 Hz

H

9-3006-6

9-3006-6

9-2698-2

17

380V, 50 Hz or 415V, 60 Hz

L

9-3006-7

9-3006-7

9-2698-6

480V, 60 Hz or 440V, 50 Hz

C

9-3006-3

9-3006-3

9-2698-3

18

600V, 60 Hz or 550V, 50 Hz

D

9-3006-4

9-3006-4

9-2698-4

208V, 60 Hz

E

—

—

9-2698-5

19

277V, 60 Hz

H

—

—

—

240V, 50 Hz

K

—

—

—

20

380V, 50 Hz

L

—

—

—

415V, 50 Hz

M

—

—

—

21

24V, 60 Hz

T

—

—

—

22

Reference C316 overload relays

23

Lower magnet frame

—

—

—

Upper magnet frame

—

—

—

15
16

24
25

Overload Relays

Magnet Frame Armature

Technology Upgrades
This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 1.

V12-T13-46

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

IT. Electromechanical
NEMA

Product History Time Line for IT. Electromechanical NEMA
Product

2000

2005

Present

IT. Electromechanical NEMA

2

Replacement Capabilities

3
4

Replacements for NEMA Contacts and Starters

Contact Kits

NEMA Full Voltage Non-reversing
Starter, Size 0

Product Description
The Cutler-Hammer
Intelligent Technologies® (IT.)
electromechanical starter
from Eaton’s electrical
business consists of an IT.
electromechanical contact
block or contactor and an IT.
electromechanical solid-state
overload relay as a full voltage
non-reversing (FVNR) or a full
voltage reversing (FVR)
device. Size 00 to Size 5
Starters are factory or field
assembled.

1

Coils 2

NEMA
Size

Description

Catalog
Number

1

40A

EMHCKT40 1

1

50A

EMHCKT50

1

2

65A

EMHCKT65 1

2

85A

EMHCKT85 1

2

100A

EMHCKT100 1

3, 4

125A

EMCKT125

3, 4

160A

EMCKT160

3, 4

200A

EMCKT200

5

250A

EMCKT250

5

315A

EMCKT315

5

400A

EMCKT400

1

Coil

EMCC

2

Coil

EMCD

3, 4

Coil

EMCE

5

Coil

EMCF

5
6
7
8
9
10
11
12

DIN Rail Catch

00, 0, 1

Catch with leaf spring and pad

EMDRCB

2

Catch with leaf spring and pad

EMDRCD

13
14
15

Lug Kits

Overload Busbars

1

Lug

EMLUGKTC

2

Lug

EMLUGKTD

3, 4

Lug

EMLUGKTE

5

Horizontal box lug kit

EMLUGKTFA

5

Vertical box lug kit

EMLUGKTFB

5

Dual lug kit

EMLUGKTFC

00, 0

For contactors and starters

EMBBB

1

For starters

EMBBC

1

For reversing contactors and reversing starters

EMBBRC

2

For starters

EMBBD

2

For reversing contactors and reversing starters

EMBBRD

3, 4

For starters

EMBBE

3, 4

For reversing contactors and reversing starters

EMBBRE

5

Overload relay

EMBBOF

16
17
18
19
20
21
22

Notes
1 H = Hold-Open.
2 For reversing contactors and starters, order two.

23
24

Technology Upgrades
This product currently listed in Volume 5—Motor Control and Protection,
CA08100006E, Tab 2.

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

25
V12-T13-47

13
1

Motor Control
Contactors, Starters and Brakes

IT. Electromechanical IEC

Product History Time Line for IT. Electromechanical IEC
Product

2000

2

IT. Electromechanical IEC

3

Replacement Capabilities

4
Contact Kits

6
7
9
10
11
12
13
14

Present

Replacements for IEC Contacts and Starters

5

8

2005

IEC FVNR Starter, C-Frame

Product Description
The Cutler-Hammer
Intelligent Technologies (IT.)
electromechanical starter
from Eaton’s electrical
business consists of an IT.
electromechanical contact
block or contactor and IT.
electromechanical solid-state
overload relay as a full voltage
non-reversing (FVNR) or full
voltage reversing (FVR)
device. A-Frame (27 mm) to
F-Frame (140 mm) Starters
are factory or field
assembled.

Coils 2

DIN Rail Catch

Frame
Size

Description

Catalog
Number

C

40A

EMCKT40

C

50A

EMCKT50

D

65A

EMCKT65

D

85A

EMCKT85

D

100A

EMCKT100

E

125A

EMCKT125

E

160A

EMCKT160

E

200A

EMCKT200

F

250A

EMCKT250

F

315A

EMCKT315

F

400A

EMCKT400

C

Coil

EMCC

D

Coil

EMCD

E

Coil

EMCE

F

Coil

EMCF

B, C

Catch with leaf spring and pad

EMDRCB

D

Catch with leaf spring and pad

EMDRCD

C

Lug

EMLUGKTC

D

Lug

EMLUGKTD

E

Lug

EMLUGKTE

15
16

Lug Kits

17
18

F

Horizontal box lug kit

EMLUGKTFA

F

Vertical box lug kit

EMLUGKTFB

19

F

Dual lug kit

EMLUGKTFC

B

For contactors and starters

EMBBB

C

For starters

EMBBC

C

For reversing contactors and reversing starters

EMBBRC

D

For starters

EMBBD

D

For reversing contactors and reversing starters

EMBBRD

E

For starters

EMBBE

E

For reversing contactors and reversing starters

EMBBRE

F

Overload relay

EMBBOF

Overload Busbars

20
21
22
23

Note
1 For reversing contactors and starters, order two.

24

Technology Upgrades
This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 2.

25
V12-T13-48

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

XT IEC Power Control

13

Replacement Capabilities

1

Replacement Coils
Coil
Suffix

Catalog
Number

2

110/50 120/60

A

XTCERENCOILCA

3

110–130 Vdc

AD

XTCERENCOILCAD

220/50 240/80

B

XTCERENCOILCB

200–240 Vdc

BD

XTCERENCOILCBD

415/50 460/60

C

XTCERENCOILCC

Product Description

550/50 600/60

D

XTCERENCOILCD

Eaton’s line of XT Contactors
and Starters includes nonreversing and reversing
contactors, overload relay
and a variety of related
accessories. Because XT
meets IEC, UL, CSA, CCC
and CE standards, it is the
perfect product solution for
IEC applications all over the
world. The compact, space
saving and easy to install XT
line of IEC contactors and
starters is the efficient and
effective solution for
customer applications from
7A to 2000A.

208/60

E

XTCERENCOILCE

230/50

F

XTCERENCOILCF

190/50 220/60

G

XTCERENCOILCG

240/50 277/60

H

XTCERENCOILCH

380/50 440/60

L

XTCERENCOILCL

400/50

N

XTCERENCOILCN

380/60

P

XTCERENCOILCP

12/50 12/60

R

XTCERENCOILCR

12–14 Vdc

RD

XTCERENCOILCRD

24/5024/60

T

XTCERENCOILCT

24–27 Vdc

TD

XTCERENCOILCTD

24/50 42/50

U

XTCERENCOILCU

48/60

W

XTCERENCOILCW

48–60 Vdc

WD

XTCERENCOILCWD

48/50

Y

XTCEBENCOILCY

13
14

Voltage
Frame C

XT Family of Contactors

Product History Time Line
for XT IEC Power Control

4
5
6
7
8
9
10
11
12

Frame D

Product
XT IEC
Power
Control

2005

Present

110/50 120/60

A

XTCERENCOILDA

110–130 Vdc

AD

XTCERENCOILDAD

220/50 240/80

B

XTCERENCOILDB

200–240 Vdc

BD

XTCERENCOILDBD

415/50 480/60

C

XTCERENCOILDC

550/50 600/60

D

XTCERENCOILDD

208/60

E

XTCERENCOILDE

230/50

F

XTCERENCOILDF

190/50 220/60

G

XTCERENCOILDG

240/50 277/60

H

XTCERENCOILDH

380/50 440/60

L

XTCERENCOILDL

400/50

N

XTCERENCOILDN

380/60

P

XTCERENCOILDP

12/50 12/60

R

XTCERENCOILOR

12–14 Vdc

RD

XTCERENCOILDRD

24/50 24/60

T

XTCERENCOILDT

24–27 Vdc

TD

XTCERENCOILDTD

24/50 42/50

U

XTCERENCOILDU

48/60

W

XTCERENCOILDW

48–60 Vdc

WD

XTCERENCOILDWD

48/50

Y

XTCERENCOILDY

15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-49

13
1

Motor Control
Contactors, Starters and Brakes

Replacement Coils, continued
Coil
Suffix

Catalog
Number

110/50 120/60

A

XTCERENCOILFA

3

110–130 Vdc

AD

XTCERENCOILFAD

220/50 240/60

B

XTCERENCOILFB

4

200–240 Vdc

BD

XTCERENCOILFBD

415/50 480/60

C

XTCERENCOILFC

5

550/50 600/60

D

XTCERENCOILFD

208/60

E

XTCERENCOILFE

Voltage

2

6

Frame F

230/50
190/50 220/60

F
G

XTCERENCOILFF
XTCERENCOILFG

Replacement Contact Kits
For use with…

Catalog
Number

XTAE040D–XTAE065D

XTCERENCONTACTD

XTCE185L–XTCE250L

XTCERENCONTACTL

XTCE300M–XTCE500M

XTCERENCONTACTM

Replacement Vacuum Tube Assembly
For use with…

Catalog
Number

XTCE580N

XTCERENVACT580

XTCE650N

XTCERENVACTBB0

XTCE750N

XTCERENVACT750

XTCE820N

XTCERENVACT820

7

240/50 277/60

H

XTCERENCOILFH

380/50 440/60

L

XTCERENCOILFL

8

400/50

N

XTCERENCOILFN

380/60

P

XTCERENCOILFP

For use with…

Catalog
Number

9

12/50 12/60

R

XTCERENCOILFR

XTCE185L

XTCERENARC185

24/50 24/60

T

XTCERENCOILFT

XTCE225L

XTCERENARC225

10

24–27 Vdc

TD

XTCERENCOILFTD

XTCE250L

XTCERENARC250

24/50

U

XTCERENCOILFU

XTCE300M

XTCERENARC300

42/50 48/60

W

XTCERENCOILFW

XTCE400M

XTCERENARC400

48–60 Vdc

WD

XTCERENCOILFWD

XTCE500M

XTCERENARC500

48/50

Y

XTCERENCOILFY

Note
1 Electronic modules including coils.

100–120V 50/60

A

XTCERENCOILGA

110–130 Vdc

AD

XTCERENCOILGAD

190–240V 50/60

B

XTCERENCOILGB

14

200–240 Vdc

BD

XTCERENCOILGBD

480–500V 50/60

C

XTCERENCOILGC

15

380–440V 50/60

L

XTCERENCOILGL

24/50 24/60

T

XTCERENCOILGT

16

24–27 Vdc

TD

XTCERENCOILGTD

42–48V 50/60

W

XTCERENCOILGW

17

48–60 Vdc

WD

XTCERENCOILGWD

18

110–250 Vac/Vdc

A

XTCERENCOILLA

250–500V 40–60

C

XTCERENCOILLC

19

24–48 Vdc

TD

XTCERENCOILLTD

48–110 Vac/Vdc

Y

XTCERENCOILLY

20

Frame M 1
110–250 Vac/Vdc

A

XTCERENCOILMA

21

250–500V 40–60

C

XTCERENCOILMC

24–48 Vdc

TD

XTCERENCOILMTD

48–110 Vac/Vdc

Y

XTCERENCOILMY

110–250 Vac/Vdc

A

XTCERENCOILNA

250–500V 40–60

C

XTCERENCOILNC

48–110 Vac/Vdc

Y

XTCERENCOILNY

11
12
13

22
23
24

Frame G

Replacement Arc Chambers

Frame L 1

Frame N 1

25
V12-T13-50

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

Advantage™
Originally a Westinghouse
Product

Product History Time Line for Advantage Contactors and Starters
Size

1991

1995

2000

Present

2

Sizes 1–6

3

Replacement Capabilities
Replacements for Contact Kits and Coils

Contact Kits

Description

Catalog
Number

Replacement contact kit, size single, three-pole

WCK13

Replacement contact kit, size two, three-pole

WCK23

Replacement contact kit, size three, three-pole

WCK33

Replacement contact kit, size four, three-pole

WCK43

Replacement contact kit, size five, three-pole

WCK53

Replacement contact kit, size six, three-pole

WCK63

4
5
6
7
8

Advantage Starter

9

Product Description
Setting a new standard in
motor control, revolutionary
in design, Advantage motor
starters employ state-of-theart technology in solving
motor control application
problems that have existed
for ages. Customer focus
group input and 66,000
man-hours of engineering
ingenuity have been
combined to create a motor
starter that dramatically
extends operating life in a
physical space requirement
one half the size of
conventional motor starters.

1

Coils

Size one and two, 110/120V, 60 Hz

WCOIL12F

Size three and four, 110/120V, 60 Hz

WCOIL34F

Size five and six, 110/120V, 60 Hz

WCOIL56F

10
11
12

Technology Upgrades
This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 2.

13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-51

13

Motor Control
Contactors, Starters and Brakes

1

Definite Purpose

2

Product History Time Line for Definite Purpose, Bulletin 9560, 9584 and 9586

Originally a Cutler-Hammer Product

Pole

3

Amperes

1955

1960

5

2P, 3P, 4P

25, 30, 40

2P, 3P

50, 60

2P, 3P

75, 90

1P

1990

1995

60
1P

30
40
50
60

Replacement Capabilities

11

Contact Kits for Types 9560, 9584, 9586
Contact Kit Part Number
Contactor or Starter Size, Ampere Rating
Description

12A Inductive
15A Resistive

25, 30A Inductive
30, 40A Resistive

Single-pole kit

1

Three-pole kit

1

40A Inductive
50A Resistive

50, 60A Inductive
60, 75A Resistive

75A Inductive
90A Resistive

90A Inductive
120A Resistive

6-331-3

6-331-4

—

6-331-8

6-331-8

—

—

6-331-39

—

—

Magnetic Coils for Types 9560, 9584 and 9586
Coil Part Number

15

Coil Voltage

Ampere Rating

Coil
Suffix

60 Hz

50 Hz

12, 25 and 30A Inductive
15, 30 and 40A Resistive

40A Inductive
50A Resistive

50, 60, 75 and 90A Inductive
60, 75, 90 and 120A Resistive

-7

—

380

1

1

1

—

1

1

1

104–120

1

1

1

208–240

1

1

1

1

1

-47
-49

277
104–120

18

-50
-69

24

24

1

19

-72

480

480

1

1

1

-74

600

600

1

1

1

208–240

20

Technology Upgrades

21

Definite Purpose Technology Upgrades
Type

A25

C25

C32

22

9560 Contactors

—

15–90A

120–350A

—

9584 Starters

—

—

—

25–40A

9586 Starters

25–60A

—

—

—

24

Present

30

10

23

2000

9586 Starters

9

17

1985

50

8

16

1980

40

7

14

1975

9584 Starters

6

13

1970

9560 Contactors

4

12

1965

B25

Note
1 Replace with new Definite Purpose contactor or starter.

25
V12-T13-52

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

JF Autostarter
Originally a Westinghouse
Product

Product History Time Line for JF Autostarter
Type

1930

1935

1940

1945

1950

1955

1960

1965 1975

1985

1995

2000 Present

2

AF
A

3

MB
JF

Start Kit—Style Number 550D409G18

4

Replacement Capabilities

5

Manual Autostarter Kits
Frame
Size

Required

Start
Contacts

Required

Run
Contacts

Required

Grid
Stack Kit

2–3

1

38A7018G12

1

38A7018G13

1

3354D90G10

4–5, 5L

1

550D409G18

1

550D409G19

1

3354D90G10

5M–5MM

1

3354D90G08

1

3354D90G09

2

3354D90G10

Run Kit—Style Number 550D409G19

Solenoid Assembly with Coil (All Sizes)
Volt

Hz

Style 2

115

60

5264C05H01

230

60

5264C05H02

460

60

5264C05H03

575

60

5264C05H04

Kits contain a complete
set of moving contacts,
stationary contacts
and springs.

6
7
8
9
10
11

Grid Kit—Style Number 3354D90G10

Product Description

1

Technology Upgrades
ECN42–ECN44 reduced voltage auto-transformer starter or IT. solid-state reduced voltage starter.
Notes
1 When replacing solenoid assembly series 416C160, use adapter plate style 9917D02H01—quantity one required.
2 These styles replace coil style 296B892G_ _. When ordering new style as replacement, customer must order adapter plate 9917D02H01—
quantity one required.

12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-53

13

Motor Control
Contactors, Starters and Brakes

1

ME and MD
DC Contactors

2

Originally a Westinghouse
Product

Product History

3
4
5
6
7
8
9
10
11
12
13
14
15
16

The Cutler-Hammer ME and
MD line of DC contactors
dates back to the early 1940s
in East Pittsburgh, PA, where
the development of the M
contactors was begun by the
Westinghouse Electric
Corporation to be used in
steel rolling mills and
nicknamed “mill duty”
devices. Added frame sizes
were developed to complete
the line in Buffalo in the late

1940s. These devices were
primarily mounted on
insulating plates and were
rear connected for ease of
wiring the motor current
conductors. In the 1960s,
front-mounted MD versions
of the devices were
developed to mount devices
on steel panels because the
insulating panels were
expensive and difficult
to manufacture.

In the late 1970s, rearconnected devices were rare
and the ME contactor line
was created for front
connection, with a rear
connection kit available and
the M rear connected version
discontinued. The MR
normally closed line was
also introduced as a standard
at that time.

Product History Time Line for M Series DC Contactors
Single-Pole, Cat. No. MD510 with
L-64 Auxiliary Contact

Product Description
The Cutler-Hammer ME and
MD line of DC contactors
were and are designed to
control functions of a
connected motor by starting,
stopping, reversing and
regulating. Motor protection
is provided when the
contactors are combined with
an appropriate protective
device such as an
overcurrent relay.

Application Description
Typical applications for the
contactor functions are as
variable voltage controller
disconnects, fans, pumps,
conveyors, rolling mills,
cranes, or anywhere a DC
motor is used.

17

NEMA Size

1941 1945 1948

1952 1958 1964 1977

1978

1993 2000 Present

Sizes 0–1 small frame
Type M
Type MD
Type ME
Large frame
Type M
Size 2 large frame
Type M
Type ME
Sizes 3–4
Type MME
Type ME
Sizes 3–4
Type M
Type MD
Size 5 front connected
Type M
Type MD
Rear connected
Type MR
Sizes 6–9 front connected
Type M
Type MD
Rear connected
Type MR

18
19
20
21
22
23
24
25
V12-T13-54

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

Replacement Capabilities

1

ME Series Renewal Parts—Kits
1NO Pole

2NO Poles
Qty.

Part
Number

1NC Pole

2

1NO/NC Pole

Description

Qty.

Part
Number

Qty.

Part
Number

Qty.

Part
Number

Contact kit

1

2184A10G14

2

2184A10G14

1

2184A10G14

2

2184A10G14

Arc box 10/25/50A

1

2184A10G09

2

2184A10G09

1

2184A10G09

2

2184A10G09

Arc box 100/150A

1

2184A10G10

2

2184A10G10

1

2184A10G10

2

2184A10G10

Shunt kit

1

2184A10G21

1

2184A20G16

1

2084A01G07

1

2184A11G07

Armature kit

1

2184A10G19

1

2184A20G15

1

2084A01G06

1

2184A11G06

10A

1

2184A10G15

1

2184A20G11

1

2184A10G15

2

2184A10G15

25A

1

2184A10G16

1

2184A20G12

1

2184A10G16

2

2184A10G16

50A

1

2184A10G17

1

2184A20G13

1

2184A10G17

2

2184A10G17

110/150A

1

2184A10G18

1

2184A20G14

1

2184A10G18

2

2184A10G18

1

2184A10G08

1

2184A10G08

1

2184A10G08

1

2184A10G08

3
4
5

Blowout assembly

Rear connection kit

6
7
8
9

ME Series Renewal Parts—Coils
Part Number
1

— 1NO/1NC Contactors Only

Operating Coils

Holding Coils (Lower)

Voltage

10/25/50/100/150
Ampere Sizes

10/25/50
Ampere Sizes

100/150
Ampere Sizes

65

30B4376G06

44A6366G10

30B4376G27

90/92

30B4376G25

44A6366G12

427C048G16

115

30B4376G07

44A6366G13

30B4376G01

125

30B4376G08

44A6366G19

30B4376G26

230/240

30B4376G09

44A6366G15

30B4376G02

250

30B4376G10

44A6366G23

30B4376G17

500

30B4376G14

N/A

N/A

550

30B4376G11

44A6366G18

30B4376G03

10
11
12
13
14
15

Note
1 If lower coils are required, order separately.

16
17
18
19
20
21
22
23
24
25
Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-55

13
1
2

Motor Control
Contactors, Starters and Brakes

MR and MD Series 1 Sizes 5–9 Renewal Parts—Kits
Type MR
and MD

Part Number
Current

Contact Kit
501/501R

26D2610G22

3

510

26D2610G15

601/701

26D2610G24

4

610/710

26D2610G16

810

26D2610G18

5

810R

26D2610G19

910

26D2610G20

6

Shunt
501/501R

25A1650G02

7

510

25A1641G02

601

25A1666G03

8

610

25A1654G03

701

25A1666G04

9

710

25A1654G04

810/810R

25A1693G02

10

910

45A1425G02

11
12

Arc Box
501/510

25A1646G01

601/610, 701/710

25A1662G01

810/910

25A1677G05

Armature Kit
501/501R

25A1649G05

510

25A1640G05

601/701

25A1667G03

14

610/710

25A1655G04

810/810R

25A1694G05

15

910

38A2269G02

16

M501/510

25A1644G05

M601/610

25A1659G05

17

M701/710

25A1660G03

M810/810R

25A1698G03

18

M910

238A2273G02

19

M501/510

857D505G05

M601/610

857D506G08

20

M701/710

857D516G05

M810

857D508G07

21

M910

857D509G04

13

22

Blowout Coil Assembly Kit 2

Blowout Coil Assembly Kit 3

Notes
1 MR = rear connected; MD = front connected.
2 Type MR only.
3 Type MD only.

23
24
25
V12-T13-56

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Contactors, Starters and Brakes

13

M and MD Series Sizes 5–9—Coils
M and MD 501

M and MD 510

1

M and MD 610/710

Voltage

Part
Number

Symmetrical
Wiring

Part
Number

Symmetrical
Wiring

Part
Number

Symmetrical
Wiring

65

N/A

—

45A5515G11

—

—

—

90/92

N/A

—

45A5515G23

—

30B4377G17

—

115

30B4375G04

—

45A5515G01

—

30B4377G04

—

125

30B4375G24

—

45A5515G07

—

30B4377G10

—

230

30B4375G05

—

45A5515G04

—

30B4377G05

—

250

30B4375G12

—

45A5515G12

—

30B4377G07

—

550

30B4375G06

—

45A5515G05

—

30B4377G08

—

M and MD 601/701

M and MD 810

3
4
5
6

M and MD 910

Voltage

Part
Number

Symmetrical
Wiring

Part
Number

Symmetrical
Wiring

Part
Number

Symmetrical
Wiring

92

—

—

435A928G01

1

435A930G01

1

115

30B4377G23

1

435A929G01

1

L483507G01

1

115

30B4377G01

2

L482211G01

2

L483507G01

2

125

30B4377G24

1

435A966G01

1

435A967G01

1

125

30B4377G13

2

—

—

—

—

230

30B4377G01

1

L482211G01

1

L483507G01

1

30B4377G02

2

—

—

—

—

250

30B4377G13

1

334P064G01

1

LR549720G01

2

250

30B4377G08

2

—

—

—

—

230

2

550

30B4377G25

1

L482213G01

2

L483508G01

2

550

30B4377G03

2

—

—

—

—

600

—

—

N/A

—

L548879G01

1

7
8
9
10
11
12
13
14

M and MD 810R
Coil

Resistor

Resistor Mounting

Voltage

Part
Number

Symmetrical
Wiring

Part
Number

Symmetrical
Wiring

Part
Number

Symmetrical
Wiring

115

N/A

—

N/A

—

N/A

—

230

L482211G0

1

57D1336G10

3

57D1340G02

—

N/A

1

57D1336G12

4

57D1340G02

—

550

15
16
17

Technology Upgrades

18

This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 4.
Notes
1 Two coils connected in series.
2 Two coils connected in parallel.
3 Two resistors connected in parallel.
4 Resistors connected in series.

19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-57

13

Motor Control
Contactors, Starters and Brakes

1

C80 Mill Type DC
Contactors

2

Originally a Cutler-Hammer
Product

3
4
5

These DC mill type
contactors are designed for
heavy industry service and
are suitable for use on
moving machinery. The
contactors listed in this
section are for surface
mounting on steel panels and
front-of-panel wiring. The
power stud assembly is

mounted on the side of the
contactor, rather than as part
of a separate mounting kit.
The contactors feature forged
steel armature levers and
magnet frames for superior
physical strength. Selflubricating bearings eliminate
the need for lubricating the
contactor.

New hot-molded arc chute
assemblies contain no
asbestos and have better arc
extinction characteristics for
longer contact life. The short
stroke armature results in a
mechanical life of more than
20 million operations.

Product History Time Line for C80 Mill Type DC Contactors

6
7

Product Description

Size

1980

1985

1990

1995

2000

Sizes 2 – 8
Size 2—Two-Pole Contactor

Note: The C80 contactors were renumbered in 1984 from the old 6002 Series, which date back to 1919.
Consult factory for old 6002 Series replacements and parts.

8
9
10
11
12
13
14

Present

NO Contactor

15
16
17
18
19
20
21
22
23
24
25
V12-T13-58

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Contactors, Starters and Brakes

Replacement Capabilities

1

Replacement Capabilities for C80 Mill Type DC Contactors

2

Part Numbers
Size 2
Single-Pole,
Two-Pole,
Three-Pole and
Ltl® 25 and 50A

Size 3
Single-Pole
NO, NC
and Ltl 100A

Single-pole copper

6-599

6-189

6-189

6-189-3

6-189-4

6-189-4

6-215

Single-pole silver

—

6-189-5

6-189-6

6-189-7

6-189-8

6-189-8

6-215-2

Two-pole copper

6-169-4

—

—

—

—

—

—

Three-pole copper

6-169-5

—

—

—

—

—

—

Description
Set of Contact

Size 4
Single-Pole
NO, NC
and Ltl 150A

Size 5
Single-Pole
NO, NC
and Ltl 300A

Size 6
Single-Pole
NO, NC
and Ltl 600A

Size 6A
Single-Pole
NO, NC
and Ltl 810A

Size 8
Single-Pole
NO 1350A

Set of Contacts

3
4
5
6
7

Arc Shield

Coils

8

Arc Shield
Right hand

73-2676-2

62-791

62-791

62-793

62-840

62-840

62-804

Left hand

73-2676

62-791-2

62-791-2

62-793-2

62-840-2

62-840-2

62-804

10

Coils
9-1549-18

9-1583-15

9-1583-15

9-1589-10

9-1688-8

9-1688-8

9-547-7 1

115V

9-1549-2

9-1583-2

9-1583-2

9-1589-2

9-1688-2

9-1688-2

9-547-7 1

115V

9-1549-2

9-1583-2

9-1583-2

9-1589-2

9-1688-2

9-1688-2

9-547-7 1

550V

9-1549-3

9-1583-3

9-1583-3

9-1589-3

9-1688-3

9-1688-3

9-547-28 1

—

9-1585-18

9-1585-18

9-967-13

9-1717-4

—

—

—

9-1585-2

9-1585-2

9-967-8

9-1717-1

—

—

Single-pole NO 100V

Single-pole NC 100V
115V
230V

—

9-1585-1

9-1585-1

9-967-7

9-1717-2

—

—

550V

—

9-1585-3

9-1585-3

9-967-12

9-1717-3

—

—

Single-pole Ltl

9

2

115V

100V

9-1549-18

9-1583-15

9-1583-15

9-1589-10

9-1688-8

—

—

9-1549-2

9-1583-2

9-1583-2

9-1589-2

9-1688-2

—

—

230V

9-1549-1

9-1583-1

9-1583-1

9-1589-1

9-1688-1

—

—

550V

9-1549-3

9-1583-3

9-1583-3

9-1589-3

9-1688-3

—

—

9-1585-18

—

—

—

—

—

—

115V

9-1585-2

—

—

—

—

—

—

230V

9-1585-1

—

—

—

—

—

—

550V

9-1585-3

—

—

—

—

—

—

9-1585-18

—

—

—

—

—

—

115V

9-1585-2

—

—

—

—

—

—

230V

9-1585-1

—

—

—

—

—

—

550V

9-1585-3

—

—

—

—

—

—

Two-pole 100V

Three-pole 100V

11
12
13
14
15
16
17
18
19
20
21

Technology Upgrades
This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 4.

22

Notes
1 Series resistor used with coil for voltage shown.
2 Magnet closing coil only. If holdout coil is required, give number stamped on coil or advise
Bulletin or Serial Number of controller.

23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-59

13
1
2

Motor Control
Contactors, Starters and Brakes

511 AC and DC Brakes

Product Description

Originally a Cutler-Hammer
Product

Cutler-Hammer Type S
brakes are field-proven AC/
DC brakes. For applications
up to 1800 rpm/50 hp.
Precision holding and
stopping in 4, 5.5, 7 and
10-inch wheel sizes. With 15
standard bore sizes—straight
or tapered, non-asbestos
linings and off-the-shelf
availability, electrically
released and spring applied,
providing “fail-safe”
operation.

3
4
5

Size 4-Inch Brake and Wheel

6
7
8
9

The retarding torque developed
is directly proportional to the
spring pressure.
Typical applications include
conveyors, machine tools,
printing presses, small
cranes, overhead doors,
dumb waiters, vacuum
molding machines and
carnival rides.

Product History Time Line for 511 AC and DC Brakes
Types

1934

1940

1950

1960

1970

1980

1990

2000

4-inch Small Solenoid
4-inch Large Solenoid
5-1/2-inch Old Style

10

5-1/2-inch Updated

11

7-inch High Torque

12

10-inch

7-inch
8-1/2-inch

13
14
15
16
17
18
19
20
21
22
23
24
25
V12-T13-60

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Present

13

Motor Control
Contactors, Starters and Brakes

Replacement Capabilities

1

Renewal Parts for Cat. No. 511 Shoe Brakes 1

2

Part Numbers

Description

4-Inch Brake

5-1/2-Inch Brake

7-Inch Brake

10-Inch Brake

3, 10 and 15 Lb
Torque

25 and 35 Lb
Torque

50 and 75 Lb
Torque

85 and 110 Lb
Torque

125 Lb
Torque

160 Lb
Torque

3

9-941-20

9-941-8

9-758-36

9-758-37

4

Magnet Coils

Coil Suffix

120V, 60 Hz

-39

9-591-9

9-585-9

110V, 50 Hz

-5

9-591-9

9-585-9

9-585-9

9-941-39

9-758-26

9-758-10

120/110V, 50/60 Hz

-66

9-591-9

9-585-9

—

—

—

—

208V, 60 Hz

-45

9-591-16

9-585-33

9-941-35

9-941-45

9-758-30

9-758-31

208/240V, 50/60 Hz

-50

9-591-3

—

—

—

—

—

240V, 60 Hz

-40

9-591-10

9-585-10

9-941-15

9-941-4

9-758-2

9-758-30

220/240V, 50/60 Hz

-67

9-591-10

9-585-10

—

—

—

—

480V, 60 Hz

-41

9-591-11

9-585-16

9-941-12

9-941-6

9-758-4

9-758-20

440/480V, 50/60 Hz

-70

9-591-11

—

—

—

—

—

600V, 60 Hz

-58

9-591-12

9-585-26

9-941-32

9-941-25

9-758-13

9-758-5

550/600V, 50/60 Hz

-71

9-591-12

—

—

—

—

—

220V, 50 Hz

-6

9-591-10

9-585-10

9-585-10

9-941-29

9-758-6

9-758-2

380V, 50 Hz

-7

9-591-13

9-585-5

9-585-5

9-941-30

9-758-4

9-758-28

440V, 50 Hz

-8

9-591-11

9-585-11

9-585-11

9-941-3

9-758-7

9-758-4

550V, 50 Hz

-9

9-591-12

9-585-12

9-585-12

9-941-41

9-758-27

9-758-13

120 Vdc

-97

9-1346-3

9-1347-10

9-1347-10

9-1347-12

—

—

-98

9-1346-4

9-1347-11

9-1347-11

9-1347-13

—

—

6-166

6-166-2

6-166-5

240 Vdc
Lining kit with rivets

2

Shoe with lining

48-306

3

48-1787

3

48-1200-3

6-166-5
3

48-1200-3

5
6
7
8
9
10
11
12

6-166-4
3

24-2146-3 Inner

3

13

24-2146-4 Outer 3
Solenoid without coil

AC

88-1553-8

88-2930-4

88-1342-11

88-1342-11

17-17199

DC

88-521-6

88-521-5

88-521-5

88-521-5

—

19320 AC

17377 AC

15475 AC

15475 AC

17379

13864 DC

17378 DC

15477 DC

15477 DC

—

RP publication number

14
15
16

Technology Upgrades
This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 2.
1
2
3

17

Parts listed are for current line of 511 brakes.
Kit contains two linings and rivets for one brake.
Part number covers one shoe only.

18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-61

13
1

Motor Control
Contactors, Starters and Brakes

DPM-Contactor

Product History Time Line for DPM-Contactor
Device

2

1970

Replacement Capabilities

4

DPM-Contactor Renewal Parts
Description

Catalog
Number

Contact kit

2131A94G10

Arc box

2131A94G03

Product Description

Shunt

3534C86G01

The Cutler-Hammer DPM
1000 Vdc Definite Purpose
Contactor has been designed
to meet severe environmental
and vibration conditions
found in your worst
applications. The contactor
is of unit construction,
assembled on a molded
insulated base, providing
maximum performance in
minimum space.

Coils

5
7
8
9
10
11

1990

2000

DPM-Contactor

3

6

1980

DPM 1000 Vdc Contactor

28 Vdc

2114A92G04

36 Vdc

2114A92G05

55 Vdc

2114A92G06

74 Vdc

2114A92G09

110/115 Vdc

2114A92G14

125 Vdc

2114A92G15

275 Vdc

2114A92G16

600 Vdc

2114A92G20

Technology Upgrades

12

This product currently listed in Volume 5—Motor Control and
Protection, CA08100006E, Tab 4.

13
14
15
16
17
18
19
20
21
22
23
24
25
V12-T13-62

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Present

13

Motor Control
Contactors, Starters and Brakes

AVD-Contactor

Product History
The Cutler-Hammer AVD (Advanced DC Contactor) was released for sale in 1995. The device has
not gone through any significant redesigns since its introduction.
Product History Time Line for AVD-Contactor
Device

1993

1995

2000

Present

AVD-Contactor

1
2
3
4

Replacement Capabilities

5

Replacement Coils
Coil Voltage (Vdc)

Catalog
Number

28

9-3004-2

Product Description

37

9-3004-3

The AVD-Contactor is a
single-pole normally open,
load break, bi-directional
definite purpose DC
contactor. The device is rated
at 1400A continuous and is
capable of switching up to
2000 Vdc loads.

74

9-3004-1

100

9-3004-5

230

9-3004-4

2000 Vdc Contactor

Operating Coil
Characteristics
Current Draw at
Coil
Nominal Voltage
Voltage (± 5% at 20°C)

Catalog
Number

28

1.87

9-3004-2

37

1.58

9-3004-3

74

0.79

9-3004-1

100

0.62

9-3004-5

230

0.25

9-3004-4

6
7
8
9

Auxiliary Contacts
Contact
Configuration

Terminal
Configuration

Catalog
Number

1NO/1NC

Fast-on

10-3519-5

2NO

Fast-on

10-3519-6

2NC

Fast-on

10-3519-7

1NO/1NC

Screw type

10-6817

2NO

Screw type

10-6817-2

2NC

Screw type

10-6817-3

10
11
12
13
14

Replacement Contacts and Arc Chute

Description

Quantity
Required per
Contactor

Stationary contact

1

23-7253

Movable contact

2

23-7255

Arc chute

1

62-1038

15

Catalog
Number

16
17

Technology Upgrades

18

This product currently listed in Volume 5—Motor Control and
Protection, CA08100006E, Tab 4.

19
20
21
22
23
24
25
Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-63

13
1

Motor Control
Contactors, Starters and Brakes

D-Contactor

Product History
The Cutler-Hammer
D-Contactor was released for
sale in early 1970s. The
original device included a
permanent magnet blowout
coil and square main
contacts. The permanent
magnet blowout coil device
was uni-directional or the
current could only flow
through the device in one
direction. As such, it was
essential that the polarity as
marked on the power
terminals be maintained. The
permanent magnet blowout
device is no longer offered.

2
3
4
5
6
7
8
9
10
11

750 Vdc Contactor

Product Description
The D-Contactor is a singlepole normally open, load
break, bi-directional definite
purpose DC contactor. Two
devices are available rated at
1800 and 3000A at 750 Vdc.

The device was redesigned in
the early 1980s to include
round main contacts and an
intermittent duty blowout
coil in lieu of the permanent
magnet blowout. The
blowout coil device is
bi-directional or current can
flow through the device in
either direction. Although
contact life is maximized if
the +terminal is at the top of
the device, it is not essential
that polarity be maintained.
The present blowout coil
device is a form, fit, function
replacement for the original

Product History Time Line for D-Contactor
Device

1970

1980

12

9-1688-15

Replacement Coils

Auxiliary Contacts

Coil Voltage
(Vdc)

Catalog
Number

Contact
Terminal
Catalog
Configuration Configuration Number

12

9-1688-15

1NO/1NC

Fast-on

10-3519-5

24

9-1688-7

2NO

Fast-on

10-3519-6

32

9-1688-9

2NC

Fast-on

10-3519-7

48

9-1688-12

1NO/1NC

Screw type

10-6817

74

9-2064-3

2NO

Screw type

10-6817-2

16

100

9-1688-8

2NC

Screw type

10-6817-3

115

9-1688-2

17

230

9-1688-1

18

Replacement Contacts, Blowout Coil and Arc Chute

14
15

2000

Blowout Coil Device

Catalog
Number

13

1990

Permanant Magnet Blowout Device

Operating Coil
Characteristics
Current Draw at
Coil
Nominal Voltage
Voltage (± 7.5% at 20°C)

12

permanent magnet blowout
device. In addition, the
present contact kits with the
round contacts can be used
on the original devices that
employed the square main
contacts. Subsequent minor
product enhancements
have been made with the
new parts being a direct
replacement for the parts
that they replaced.

3.96

24

2.00

9-1688-7

32

1.44

9-1688-9

48

1.00

9-1688-12

74

.97

9-2064-3

100

.45

9-1688-8

115

.37

9-1688-2

230

.20

9-1688-1

19
20
21
22

Replacement Capabilities

Device Rating
Amperes

Main Contact
Configuration

Contacts

Catalog
Number

1800

Two-main

Main contacts

6-497

1800

Two-main

Arcing contacts

23-5449

3000

Four-main

Main contacts

6-496

3000

Four-main

Arcing contacts

23-5448

1800 and 3000

Two- and four-main

Blowout coil

9-2592

1800 and 3000

Two- and four-main

Arc chute

62-822

Technology Upgrades

23

This product currently listed in Volume 5—Motor Control and
Protection, CA08100006E, Tab 4.

24
25
V12-T13-64

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Present

13

Motor Control
Contactors, Starters and Brakes

Reversing/Assignment
Contactors

Product History
The Cutler-Hammer
Reversing/Assignment
Contactor was released for
sale in the early 1970s. The
original device incorporated a
leaf spring contact assembly
and square contacts. The
device was redesigned in the

early 1980s to incorporate a
coil spring contact assembly
with round contacts. The
present device is a form, fit,
function replacement for the
original device. In addition,
the original leaf spring contact
assembly devices can be

upgraded to the new coil
spring contact assembly with
the one-time purchase of a
contact upgrade kit. The
standard contact kit can then
be used for subsequent
contact replacements.

1970

1980

1990

2000

Present

8

Replacement Capabilities
Replacement Coils

Auxiliary Contacts

Coil Voltage
(Vdc)

Catalog
Number

Contact
Terminal
Catalog
Configuration Configuration Number

24

9-1903-9

1NO/1NC

Fast-on

10-3519-5

28

9-1903-1

2NO

Fast-on

10-3519-6

36

9-1903-3

2NC

Fast-on

10-3519-7

74

9-1903-7

1NO/1NC

Screw type

10-6817

110

9-1903-6

2NO

Screw type

10-6817-2

125

9-1903-4

2NC

Screw type

10-6817-3

250

9-1903-8

9
10
11
12
13
14

Replacement Contacts

Operating Coil
Characteristics

Device

Configuration

Catalog
Number

Three-position

6-602

Three-position

6-602-3

Two-position

6-602-5

Current Draw at
Coil
Nominal Voltage
Voltage (± 7.5% at 20°C)

Catalog
Number

Reversing/assignment

24

1.60

9-1903-9

Magnetic latched reversing/assignment

28

1.30

9-1903-1

36

1.06

9-1903-3

Technology Upgrades

74

0.49

9-1903-7

110

0.33

9-1903-6

This product currently listed in Volume 5—Motor Control and
Protection, CA08100006E, Tab 4.

125

0.33

9-1903-4

250

0.17

9-1903-8

Reversing/assignment upgrade kit

6
7

Coil Spring Contact Assembly Device

Product Description
The Reversing/Assignment
Contactor is a double-pole,
double-throw, non-load break
definite purpose DC
contactor. A three-position
center-off and a two-position
magnetically-latched
configuration is available.
The device is rated for
1100A, 1000 Vdc. The
Reversing Contactor includes
cross-over busbars for DC
motor reversing applications;
the Assignment Contactor
omits the cross-over busbars
for motor assignment
applications.

3
5

Leaf Spring Contact Assembly Device
1000 Vdc Contactor

2
4

Product History Time Line for Reversing/Assignment Contactors
Device

1

1

15
16
17
18

Note
1 The 6-602-3 contact kit will upgrade the three-position, reversing/assignment device from the
original design that incorporated a leaf spring contact structure to the present design that
incorporates a coil spring contact structure. The 6-602 contact kit can then be used after the
device has been upgraded for the subsequent contact replacement.

19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-65

13
1

Motor Control
Contactors, Starters and Brakes

P- and S-Contactors

The Cutler-Hammer
P-Contactor and S-Contactor
were released for sale in the
1960s. These were singlepole DC contactors that used
two arc chutes.

2
3
4

Device

11
12
13

1970

1980

2000

Replacement Capabilities

7

10

1960

P- & S-Contactors

6

9

They typically carried a
1000 Vdc, 1200A rating and
were discontinued in the mid
1980s. A few renewal parts
are still available.

Product History Time Line for P- and S-Contactors

5

8

Product History

A few renewal parts are still available.
Power Contactor

Product Description

Auxiliary Contacts

The P- and S-Contactors are
single-pole normally open,
load break DC contactors.
Although the devices have
two arc shields, they are
functionally single-pole
devices. The contactors
typically carried a 1000 Vdc,
1000A rating and were
applied in locomotive, rapid
transit and high horsepower
DC drive applications.

Contact
Configuration

Terminal
Configuration

Catalog
Number

1NO/1NC

Fast-on

10-3519-5

2NO

Fast-on

10-3519-6

2NC

Fast-on

10-3519-7

1NO/1NC

Screw type

10-6817

2NO

Screw type

10-6817-2

2NC

Screw type

10-6817-3

Replacement Contacts, Blowout Coil and Arc Chute

14

Description

Quantity
Required per
Contactor

Catalog
Number

Contact kit

1

6-332

15

Arc chute

2

62-469

Blowout coil

2

62-532

16

Technology Upgrades

17

This product can potentially be replaced with the DPM-Contactor
or D-Contactor depending on the application. Please contact our
Technical Resource Center for replacement device selection.

18

Further Information

19

Publication
Number

Description

PT03304001E

Genuine Cutler-Hammer Replacement Contact Kits and Coils Wall Chart

20

B8F01SE

Vacuum Starters and Contactors

CA08100006E

Volume 5—Motor Control and Protection

21

For further replacement parts information, contact Standard
Open Control Aftermarket at 1-800-535-8992.

22

Pricing Information

23

Vista/VISTALINE Discount Symbols 1CD-5C, 1CD-1C, 15CD3
and 1CD-1

Price and Availability Digest (PAD)

24
25
V12-T13-66

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Present

13

Motor Control
Solid-State Low Voltage Reduced Voltage Motor Starters

Contents
Description

Page

Low Voltage Reduced
Voltage Motor Starters
Product Description,
Product History,
Product History
Time Line . . . . . V12-T13-67
Replacement
Capabilities,
Technology
Upgrades . . . . . V12-T13-68
Low Voltage Adjustable
Frequency AC Drives
Product Description,
Product History
Time Line . . . . . V12-T13-69
Replacement
Capabilities,
Technology
Upgrades . . . . . V12-T13-71

Reduced Voltage Motor
Starters

cycle by electronically
sensing the motor load and
reducing the voltage applied
to the motor when it is
running at less than full
load torque.
Solid-state motor starters
also provide short circuit and
various types of electronic
protective functions.
Common features include
phase loss, undervoltage,
current balance, phase
rotation, current limit,
overtemperature, etc.
Reduced voltage solid-state
controllers are similar to
reduced voltage motor
starters, except they include
no overload or short-circuit
protection. Motor controllers
are applied in series with
conventional electromechanical
starters to provide the
benefits of reduced voltage
starting at lower cost.
Electromechanical starter
contact life is also improved
by the reduced voltage motor
controller.

Product History
Eaton’s present line of CutlerHammer reduced voltage
starters is the culmination of
38 years of product
development. In 1958,
Vectrol Engineering began
manufacturing SCR Gate
Driver circuitry and
progressed into their own
soft starter product line,
known as the Vectrol Motor
Starter (VMS). In 1980,
Vectrol was purchased by
Westinghouse. The VMS
was quickly phased out of
production and the Vectrol
ES (Energy Saver) solid-state
reduced voltage starter
was introduced. The Vectrol
ES combined features of
automatic power factor
adjustment and reduced
voltage, maximizing the
efficiency of the motor duty
cycle. The Vectrol ES starter
was actively manufactured
until 1988 when the EasyStart Motor Starter was
introduced.
Eaton entered the market in
1975 with the A415, A445
and A485 product lines. By
1983, Eaton had released the
A515/A545 Model A solid-

state reduced voltage starter
and followed up in late 1984
with the improved Model B
A515. This starter used a
solid-state controller, an
overload relay and a six SCR
full-wave power section. In
1988, Westinghouse
introduced its Easy-Start and
Easy-Start Jr. product lines
that also used a solid-state
control circuit and a six SCR
full-wave power section. In
1995, the newly formed SolidState Motor Control Division
(SSMC) of the new Eaton
released the Easy-Start EA
Reduced Voltage Starter,
combining the voltage control
of SCRs with the durability of
the Advantage motor starter
into a uniquely small package.

1

The EA, EJ and the ES
product lines have been
replaced by the IT. line of
solid-state reduced voltage
starters. Introduced in
October of 1999, the IT.
Starter is compact, easy to
install, easy to program and is
the most advanced solidstate reduced voltage starter
available anywhere.

9

IT. Reduced Voltage
Solid-State Motor Starter

Product Description
Reduced voltage solid-state
motor starters serve to
provide reduced voltage
starting, protection and
control for standard threephase induction motors.
They are commonly found in
applications like conveyors,
compressors, extruders,
pumps and blowers, etc.
Reduced voltage starting is
beneficial because current
and torque are reduced
during the motor starting
process. This reduces the
electrical and mechanical
shock experienced during
motor starting, prolonging
motor and equipment life.
Reduced voltage starters
also provide for maximum
efficiency of the motor duty

3
4
5
6
7
8
10
11
12
13
14

Product History Time Line
Product

2

1975

1980

1985

1990

1995

2000 Present

Cutler-Hammer A415/A445/A485

16

Westinghouse Vectrol VMS

17

Westinghouse Vectrol Energy Saver
Westinghouse Vectrol Startrol

18

Westinghouse Vectrol Startrol Power Miser
Cutler-Hammer A515/A545 Model A

19

Westinghouse Power Miser 2
Cutler-Hammer A515/A545 Model B

20

Westinghouse Easy-Start
Westinghouse Easy-Start 120
Cutler-Hammer Easy-Start ES

21

Westinghouse Power Miser 2, Model 3

22

Cutler-Hammer C514
Cutler-Hammer Easy-Start EC

23

Westinghouse Easy-Start Jr.
Westinghouse Easy-Start 100
Cutler-Hammer Easy-Start EJ

24

Cutler-Hammer Easy-Start EA

25

Cutler-Hammer IT. Starter

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

15

V12-T13-67

13
1
2
3
4

Motor Control
Solid-State Low Voltage Reduced Voltage Motor Starters

Replacement Capabilities

Technology Upgrades

In most cases, recommended
replacement product is the
Cutler-Hammer IT. Soft Start
Starter. Eaton’s Electrical
Services & Systems (EESS)
has trained technicians
nationwide. See Tab 22 in this
catalog for further information
about EESS capabilities.

The IT. line provides an easy-toprogram, easy-to-install line of
reduced voltage Soft Starters
that is the most advanced
available anywhere in the
world. With a range of 12–
850A and 13 models in four
frame sizes, the IT. Soft
Starter provides advanced
functionality with
unsurpassed configuration
flexibility for open, enclosed
or motor control center
applications.

5
6
7

Support Chart for Non-Current Vintage Products

8

Model

9

A415/A445/A485
A515/A545 Model A

(See below for topic definitions)
Factory Repair

Field Service

Technical Support

Spare Parts

■

■

■

■

■

■

■

■

■

■

10

A515/A545 Model B

■

■

■

■

■

C514

■

■

■

■

■

11

Westinghouse Solid-State Reduced Voltage Starters
Vectrol VMS

■

12

Vectrol Energy Saver

■

Easy-Start/Easy-Start 120

■

■

■

■

■

13

Easy-Start Jr./Easy-Start 100

■

■

■

■

■

14

Startrol Power Miser
Power Miser 2

■

■

■

■

■

15

Power Miser 2, Model 3

■

■

■

■

■

Easy-Start Advantage

■

■

■

■

■

16

Advanced Technology Services, 8200 N. University, Peoria, IL 61615, now provides support for these products.
Their toll-free number is 1-877-645-3606.

17

Definitions

18
19
20
21
22

PCB Repair

Upgrade Kits

Cutler-Hammer Solid-State Reduced Voltage Starters

■
■

■

■1

Startrol

PCB Repair
Printed circuit boards may be
returned to Advanced
Technology Services for
repair. All PCBs are upgraded
to the most current revision at
the time of the repair.
Upgrade Kits
Kits are available to upgrade
the basic performance of
certain vintage products.
Contact Advanced
Technology Services for
more information.

23

■

Service Depot Repairs
Entire assemblies may be
returned to Advanced
Technology Services for
repair, upgrade or
refurbishment.

Technical Support
The trained technicians at
Advanced Technology
Services are available to
provide assistance over
the telephone.

Field Service
Eaton’s Electrical Services &
Systems (EESS) has trained
technicians nationwide. See
Tab 22 in this catalog for further
information about EESS
capabilities.

Spare Parts
Advanced Technology
Services maintains a complete
inventory of spare parts.
Note
1 Original printed circuit boards (PCBs) are
not available as spares. Please select the
appropriate upgrade board for
replacement.

24
25
V12-T13-68

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Adjustable Frequency AC Drives—Solid-State Low Voltage

Cutler-Hammer Adjustable
Frequency Controllers (AFCs)
serve to provide adjustable
speed and control for
standard AC induction
motors. AFCs rectify the
incoming AC line voltage to
supply a fixed potential DC
bus. An inverter section is
employed to invert the DC
bus voltage to an adjustable
frequency output voltage.
The solid-state logic section

The advent of microprocessorbased logic and the
advancements of solid-state
power technology have
dramatically reduced the
costs of AFCs and enhanced

their product features. This
has permitted a more
economical solution for
adjustable speed motor
applications because AFCs
permit the use of standard
squirrel cage induction
motors instead of DC motors,
which are more expensive
and harder to maintain. AFCs
are ideal for variable torque
applications like centrifugal
pumps and fans, and
constant torque applications
like conveyers and extruders.

Typical Adjustable
Frequency Controller
Block Diagram

1

To Motor
A

B

C

Pole A

Pole B

3

Microprocessor Logic

Operator Panel

Status and Fault Indication Panel

4
5
6
7

Product History Time Line
Product

2

Pole C
Converter

Gate Driver

Product Description

controls the inverter and
ultimately the magnitude and
frequency of the output
voltage to the motor. Input to
the solid-state logic can be
manual (from an operator
type keypad) or automatic
(from design features
programmed into the
drive logic).

460 Volt, 60 Hertz

Adjustable Frequency
AC Drives

1965

1970

1975

1980

1985

1990

1995

2000

2005

Present

8
9

Dynamatic AF-3000
Dynamatic VLT-5
Dynamatic AF-2000
Dynamatic AF-300 (Responder)
Dynamatic AF-6000
Westinghouse Accutrol 100
Dynamatic AF-7000
Dynamatic IS-7000
Dynamatic AF-8000
Westinghouse Accutrol 300
Westinghouse Accutrol 150
Westinghouse Accutrol 200
Westinghouse Accuflow
Dynamatic AF-1000
Dynamatic AF-5000
Westinghouse Accutrol 110
Westinghouse Accuflow Jr.
Dynamatic AF-1500
Westinghouse Accuflow 110
Dynamatic AF-1600
Westinghouse Accutrol 400
Westinghouse Accutrol 700
Cutler-Hammer AF97
Dynamatic AF-5000+
Dynamatic IS-5000+
Cutler-Hammer AF93
Cutler-Hammer AF95
Cutler-Hammer AF91
Cutler-Hammer SV9000
Cutler-Hammer HV9000
Cutler-Hammer CP9000
Cutler-Hammer BP9000
Eaton CH MVX 9000
Eaton CH SVX 9000
Eaton CH HVX 9000

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-69

13

Motor Control
Adjustable Frequency AC Drives—Solid-State Low Voltage

1

General Information
Model

hp Range

Input Voltage

Output Devices

Output Algorithm

2

VLT-5

1–5

240, 415

SCR

VVI

Analog

AF-1000

1–5 1

230, 480

Transistors

PWM

Analog

AF-1500

1–30

240, 480

Transistors

PWM

Digital

AF-1600

1–20

240, 480

IGBT

Vector PWM

Digital

AF-2000

5–10

230

SCR

VVI

Analog

AF-300

N/A

N/A

SCR

CSI

Analog

AF-3000 2

30–250

230, (460 opt)

SCR

PWM

Analog

3
4

Control Type

5

AF-5000

5 –100

380–480

Transistor

PWM

Analog

AF-5000+

5–600

380–480

Transistor

PWM

Digital

6

AF-6000

15–300

480

SCR

VVI

Analog

AF-7000

20–600

480, 575

Transistor

VVI

Analog

AF-8000

3 and 5

480

SCR

PWM

Analog

Accutrol 100

1–5

230

Transistor

PWM

Analog

Accutrol 110

1–75

230, 460

Transistor

7
8

PWM

Digital 3

4

Accutrol 150

3–50

460

Transistor

PWM

Analog

Accutrol 200

3–250

460

Transistor 4

PWM

Analog

9

Accutrol 300

15–600

460, 575

Gate turn-off thyristor

VVI

Analog

Accutrol 400

3–150

460

Transistor

PWM

Digital

10

Accutrol 700

100–600

480

IGBT

Vector PWM

Digital

AF93

2–20

240, 480

Insulated gate bipolar transistor

Vector PWM

Digital

11

AF95

15–200

480

Insulated gate bipolar transistor

PWM

Digital

AF97

100–600

480

Insulated gate bipolar transistor

Vector PWM

Digital

AF91

Fractional to 10

240, 460

Insulated gate bipolar transistor

PWM

Digital

MVX9000

Fractional to 10

120, 240, 480

Insulated gate bipolar transistor

PWM

Digital

9000 Series

Fractional to 1100

208–575

Insulated gate bipolar transistor

PWM

Digital

SVX9000

Fractional to 2000

208–575

Insulated gate bipolar transistor

PWM

Digital

12
13
14
15

Notes
1 Also available with a single-phase output.
2 Standard 220V output only.
3 Analog controls on pre-1988 models.
4 Gate Turn-off Thyristor (GTO) output devices on pre-1986 models. Transistor versions have a T as the third character in the style number.

16
17
18
19
20
21
22
23
24
25
V12-T13-70

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Adjustable Frequency AC Drives—Solid-State Low Voltage

13

Replacement Capabilities
Replacement Capabilities
Recommended
Replacement

Model
Dynamatic Adjustable Frequency Drives
VLT-5

1

Eaton’s Electrical Services &
Systems (EESS) has trained
technicians nationwide. See
Tab 22 in this catalog for
further information about
EESS capabilities.

2
3

MVX9000

AF-1000

MVX9000

AF-1500 1

MVX9000

AF-1600

MVX9000

AF-2000

MVX9000

AF-300 (Responder)

SV/HV/CP9000

AF-3000

SV/HV/CP9000

AF-5000

SV/HV/CP9000

AF-5000+ / IS-5000+

SV/HV/CP9000

AF-6000

SV/HV/CP9000

AF-7000 / IS-7000

SV/HV/CP9000

AF-8000

AF91SV

Westinghouse Adjustable Frequency Drives
Accutrol 100

MVX9000

Accutrol 110/Accuflow Jr. 1

MVX9000

Accutrol 150

SVX/HVX/CPX9000

Accutrol 200/Accuflow

SVX/HVX/CPX9000

Accutrol 300

SVX/HVX/CPX9000

Accutrol 400

SVX/HVX/CPX9000

Accutrol 700

SVX/HVX/CPX9000

Cutler-Hammer Drives
AF91

MVX9000

AV91

MVX9000

AF93

SVX/HVX/CPX9000

AF95

SVX/HVX/CPX9000

AF97

SVX/HVX/CPX9000

SV9000

SVX9000

HV9000

HVX9000

CP9000

CPX9000

Technology Upgrades

4

The SVX9000 improves upon
the SV9000 with modular
construction and greater
program capability. Clean
power, 18-pulse
configurations are available to
meet IEEE-519 requirements
for electro-magnetic
compliance. The HVX9000
provides a simpler parameter
set geared toward the HVAC
industry, and the HVX
Intellipass provides automatic
bypass with 24 Vdc control.
Additionally, the MVX9000
gives customers a compact,
low-cost alternative to the
full-featured drives of 10 hp
or less. The same general
controls are available, with the
exception of closed-loop
(encoder) control. The
MVX9000 boasts a PLC-like
control in the form of a step
sequence program for
repeated process applications.
These units combine digital
microprocessor control, a
user-friendly keypad, IGBT
technology, and a Windows®based programmer to provide
an adjustable frequency drive
that can be customized to
almost any application.

5
6
7
8
9
10
11
12
13
14
15
16

Note
1 The AF-1500, Accutrol 110 and Accuflow
Jr. are identical units.

17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-71

13
1
2
3

Motor Control
Adjustable Frequency AC Drives—Solid-State Low Voltage

Support Chart for Non-Current Vintage Products
(See below for topic definitions)
Model

PCB Repair

Upgrade Kits

Factory Repair

Field Service

Technical Support

Spare Parts

Dynamatic Adjustable Frequency Drives
VLT-5
AF-1000
AF-1500 1

■

■

■

■

■

4

AF-1600

■

■

■

■

■

5

AF-300 (Responder)

6

AF-5000

■

■

■

■

■

AF-5000+ / IS-5000+

■

■

■

■

■

■

■

■

■

■

7

AF-2000
AF-3000

AF-6000
AF-7000 / IS-7000
AF-8000

8

Westinghouse Adjustable Frequency Drives

9

Accutrol 110/Accuflow Jr. 1

■

Accutrol 100
■

■

■

■

2

■

■

■

■

■

■

■

■

■

■

■

■3

Accutrol 150

■

■

10

Accutrol 200/Accuflow

■

■2

Accutrol 300

■

11

Accutrol 400

■

■

■

■

■

Accutrol 700

■

■

■

■

■

■

12

Cutler-Hammer Drives
AF95

■

■

■

■

■

■

AF97

■

■

■

■

■

■

13
14
15
16
17
18
19
20
21
22
23

AF93

Advanced Technology Services, 8200 N. University, Peoria, IL 61615, now provides support for these products.
Their toll-free number is 1-877-645-3606.

Definitions

Product Support Services

PCB Repair
Printed circuit boards may be
returned to Advanced
Technology Services for
repair. All PCBs are upgraded
to the most current revision at
the time of the repair.

Field Service
Eaton’s Electrical Services &
Systems (EESS) has trained
technicians nationwide. See
Tab 22 in this catalog for
further information about
EESS capabilities.

Upgrade Kits
Kits are available to upgrade
the basic performance of
certain vintage products.
Contact Advanced Technology
Services for more
information.

Technical Support
The trained technicians at
Advanced Technology
Services are available to
provide assistance over
the telephone.

Service Depot Repairs
Entire assemblies may be
returned to Advanced
Technology Services for
repair, upgrade or
refurbishment.

Spare Parts
Advanced Technology
Services maintains a complete
inventory of spare parts.

For all Product Support
Services for these “legacy”
products, contact Advanced
Technology Services at
1-877-645-3606. For technical
support with Eaton’s current
line of variable frequency
drives, contact the
Drives Technical Resource
Center at 1-800-322-4986.
Notes
1 The AF-1500, Accutrol 110 and Accuflow
Jr. are identical units.
2 No upgrades are available for Gate Turnoff Thyristor (GTO) versions. Transistor
versions are identified by a leading “A1T”
or “A2T” in the model number.
3 GTOs are not available as spare parts
for models below 100 hp.

24
25
V12-T13-72

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Synchronous—Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors

Contents
Description

Page

Brush Type Relay Slipsyn Class
14-100 Field Application Panel
Product
Description,
Technology
Upgrades . . . . . V12-T13-75
Brush Type Mark V Solid-State
Slipsyn Class 14-100 Field
Application Panel
Product
Description . . . . V12-T13-77
Replacement
Capabilities,
Technology
Upgrades . . . . . V12-T13-78
Brush Type Mark V Solid-State
Slipsyn Class 14-100 Low
Voltage Motor Starters
Product
Description,
Technology
Upgrades . . . . . V12-T13-79
Brushless Type Relay Slipsyn
Class 14-100 Field Application
Panel
Product
Description . . . . V12-T13-80
Replacement
Capabilities,
Technology
Upgrades . . . . . V12-T13-81
Brushless Type Mark V SolidState Slipsyn Class 14-100 Field
Application Panel
Product
Description,
Technology
Upgrades . . . . . V12-T13-82
Relay and Solid-State Slipsyn
Control
Further
Information,
Pricing
Information . . . . V12-T13-83

Synchronous—Relay or
Solid-State Mark V
Slipsyn for Brush and
Brushless Motors
Product Description
Synchronous Motors
Polyphase synchronous
motors are used primarily to
obtain high pullout torques,
constant operating speed, or
generation of leading reactive
kVA for power factor (PF)
correction. To bring a motor
to a constant speed, DC
power is applied to a special
winding in a synchronous
motor. This winding is called
a field coil winding and is
controlled by “field control.”
Power (DC) for a brush type
motor is usually supplied with
the starter and entails using
an exciter. Power (DC) for a
brushless type motor is
supplied by an exciter
mounted on the motor.
Synchronous Motor Control
Synchronous motor “field
application control” generally
includes a synchronous
device to apply DC power to
the motor field circuit at the
optimum speed. It may also
include protective features
such as locked rotor
protection, failure to
synchronize, incomplete
sequence, field failure,
pullout protection, etc.
depending on the type of field
application control selected.
Relay Type vs. Solid-State
Type—Mark V
Relay Type
The relay type used the ASR
synchronizing relay. Inherent
in using the relay type are the
problems that are associated
with using contacts or
mechanical closing devices
such as arcing, spring and
bearing deterioration and
wear, dirty atmospheres, etc.

Solid-State—Mark V
The Mark V is 100% solidstate and features a “softturn-on” circuit that applies
DC field voltage to the motor
field. It enables all required
functions for correct
synchronization to be
accomplished without the
use of moving contacts or
mechanical closing devices.
With the Mark V, the static
exciter power supply is
always supplied and is part of
the “system.”
Also available as a modification
with the Mark V is a VAR or
power factor, DC field current
regulator. The regulator
consists of a printed circuit
board, auxiliary devices
and potentiometers for
adjustment.

Product History
Originally a Westinghouse
Product
Synchronous Motor Control
Brush type synchronous field
control was originally
available in the 1940s. Motor
starters for brushless
synchronous motors have
been offered since the late
1960s. Synchronous motors
can be medium voltage
(2300–7200V) or low voltage
(600V and below). A
synchronous motor starter
includes the basic motor
control PLUS the
synchronous control and
protection functions.
Typically, the basic motor
control and the field
application control are
mounted in separate
compartments within
the starter. Ratings of
synchronous control are in
terms of the maximum DC
field amperes required by the
motor. Current ratings are 45,
90, 135, 160, 200 or 270A
DC, through 6000 hp at 5 kV.

13

Relay and Solid-State Type
Control
Relay type Slipsyn was
introduced in 1947 and uses
the ASR synchronizing relay.
Forms of solid-state type
Slipsyn were introduced in
the late 1950s and early
1960s, but were not
completely solid-state and
had some of the operation
problems that the relay type
control encountered. These
were called Mark I and Mark
II Static Slipsyn. In 1989, the
Mark V Solid-State Slipsyn
field control was introduced.
Medium Voltage (AMPGARD®)
Starters
The AMI AMPGARD
synchronous starter (1957–
1970) used a 60-inch deep
enclosure with the
synchronous control in the
low voltage section in the
front bottom two thirds of the
starter enclosure. The basic
motor control was located in
the rear bottom two thirds of
the enclosure, barriered off
from the low voltage section.
The AMI AMPGARD for
synchronous motors used the
ASR relay type control.
The LF AMPGARD (1962–
1988) primarily used the ASR
field application relay control.
Mark I and Mark II Static
Slipsyn were also used during
their availability periods. The
LF AMPGARD for synchronous
motors included the basic
induction motor control (ISO®
switch, contactor and starter
control) in the bottom half of
the structure.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-73

13
1
2
3
4
5
6
7
8
9
10
11
12

Motor Control
Synchronous—Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors

The upper half contained the
step-down static excitation
transformer with current
limiting fuses, the Silicon
Controlled Rectifier (SCR)
type static exciter and the
synchronizing control and
motor field protection panel.
The SJ AMPGARD (1982–
2000) family of synchronous
control is very similar to the
LF AMPGARD. Until the
availability of the Mark V solidstate synchronous control,
the SJ used the ASR relay
type field control. With the
advent of the Mark V, most of
the synchronous starters are
supplied with this type of
control. In both ASR and
Mark V control schemes, the
synchronous gear is usually
mounted in the top half of
the starter.
The SL AMPGARD (2000–
present) is similar to the SJ
AMPGARD but uses the
Mark V solid-state
synchronous controller,
exclusively.

Low Voltage Synchronous
Starters
Low voltage synchronous
starters are similar in nature
to high voltage synchronous
starters except in two
regards. High voltage
starters, unlike low voltage
starters, must isolate the low
voltage from the high voltage.
The components for the field
control are the same.

The second difference lies in
the primary disconnect used
in the starters. Low voltage
starters can be supplied with
no short-circuit protection,
with a non-fusible disconnect,
a fusible disconnect switch or
with a molded-case circuit
breaker. Low voltage
synchronous starters were
manufactured in the late
1940s with the introduction
of the ASR relay, until
September of 1989. In 1991,
the product was reintroduced
using the Mark V solid-state
field control.

Product History Time Line
Page

Product

V12-T13-73

ASR Relay Slipsyn (Brush Type)

1945 1955 1965 1975 1985 1995 2000 Present

Mark I Static Slipsyn (Brush Type)
Mark II Static Slipsyn (Brush Type)
V12-T13-78

Mark V Slipsyn

V12-T13-80

Brushless Motor Control

13
14
15
16
17
18
19
20
21
22
23
24
25
V12-T13-74

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Synchronous—Brush Type Relay Slipsyn Class 14-100 Panel

Relay Slipsyn Automatic
Field Application Panel

13

Typical Schematic

1

Product Description

2
3
4
5
6
7

Relay Field Panel

8

■ Shaded area denotes
obsolete or discontinued
products and services.
Automatic Field Application
Control
The field application panel
provides Slipsyn automatic
field application identical
to that in complete
synchronous motor
starters. It is designed for
use in conjunction with a
primary line closing device
such as a circuit breaker or
a linestarter. One interlock
on the primary device is
used to actuate the field
application control. When
the motor accelerates to
proper speed for pull-in, the
field is automatically applied.

9
10
11
Typical 14-100 Panel with Constant Static Exciter
(Optional) for use with Primary Motor Starter

12

Note
1 Not supplied with 14-100 panel or static exciter.

13
14
15
16

The controller is available
for floor mounting. Floormounted cabinets are
NEMA 1 with hinged front
door and removable
rear plates.

17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-75

13
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Motor Control
Synchronous—Brush Type Relay Slipsyn Class 14-100 Panel

■ Shaded area denotes
obsolete or discontinued
products and services.
The cabinets contain the
following equipment:
1– Polarized slip frequency
field application relay
type ASR (FR) with halfwave rectifier (REC).
1– Time relay with contacts
available for unloader
circuit (2TR).
1– Pullout relay and
transformer (PO).
1– Field contactor, two-pole
(FC).
1– Damper winding
protective relay (SC).
1– Starting and field
discharge resistor
when size permits;
otherwise, provided for
separate mounting)
(1RES).
1– DC field ammeter, panel
type, semi-flush
mounted (DC AMM).
1– DC field ammeter shunt
(SH).
1– DC field failure
protection (FLA).
2– Auxiliary relays (2TRX),
(2MX).
1– Incomplete sequence
relay (IS).

Static Excitation Power
Supply Panel
Constant Potential Type
Power conversion AC to DC
units are designed for
individual synchronous
motor field excitation.
These units are convection
cooled, solid-state and are
completely assembled and
wired as a self-contained
package with a relay Slipsyn
automatic field application
control. The connections
necessary to the external
circuits are line leads, motor
leads, field connections and
control interconnection.
The static system consists
of a convection-cooled
silicon rectifier three-phase
full-wave bridge assembly,
a set of current limiting
fuses in the secondary side
of the transformer and a set
of surge protecting devices.
The transformer has
secondary taps that are
adjustable with four course
taps that provide
approximately 12%
adjustment per tap, and
three fine taps that
provide 4% adjustment
per tap.

Adjustable Potential Type
An adjustable potential
exciter is similar to the
constant potential exciter
except that it uses SCRs
and the voltage adjustment
is made with a potentiometer
mounted on the door.

Information Required from
Customer for Upgrade
Evaluation

Technology Upgrades

2. Complete motor data
including horsepower,
phase, voltage/Hz, RPM,
FLA, LRA, full-load DC
amperes, power factor,
excitation voltage,
induced field amperes
at 95% speed and at 0%
speed, recommended
discharge resistor ohms
and maximum time at
zero speed (locked rotor).

For Brush-Type, Relay-Panel
Slipsyn (Class 14-100)
Upgrades
New synchronous field
controllers using the latest
solid-state technology are
usually available. Upgrades
for primary starter and
contactor components may
also be available.

1. Original assembly
nameplate data including
general order “GO”
number as well as any
drawing numbers.

3. Excitation control detail
such as “constantpotential” or “adjustablepotential.” Adjustablepotential usually requires
a field rheostat (motor
field-resistor).
4. Detail on the motor’s
function such as the
application data and
other service conditions
such as duty-cycle, etc.

15
16
17
18
19
20
21
22
23
24
25
V12-T13-76

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Synchronous—Brush Type Mark V Solid-State Slipsyn Class 14-100 Panel

Slipsyn Automatic Field
Application Panel with
Static Exciter
Product Description

The solid-state Mark V
Slipsyn controller will provide
the following protective
functions:

In both designs, a hinged
front door with externally
ventilated heat sinks will
be provided.

A.
B.
C.
D.
E.
F.

The cabinets will contain
the following equipment:

Locked rotor protection.
Incomplete sequence.
Failure to synchronize.
Fuse failure (Mark V).
Pullout protection.
DC current failure
protection.
Also the application of the DC
power to the motor field
windings is accomplished
without mechanically moving
parts, and the device features
a “soft-turn-on” circuit when
applying DC voltage to the
motor field.

Mark V Field Controller

Automatic Field Application
Control
The Slipsyn panel provides
automatic field application
identical to that in complete
synchronous motor starters.
It is designed for use in
conjunction with a primary line
closing device, such as a
circuit breaker or a linestarter.
When the motor accelerates
to proper speed for pull-in, the
field is automatically applied.

13
1
2
3

1 – Step-down exciter
transformer—
three-phase (TX).
3 – Primary fuses (3 PRI).
3 – Secondary fuses (3 SEC).
1 – “SCR” power supply
panel.
1 – Synchronous control
board (CB).
1 – DC ammeter—panel type
(DC AMM).
3 – “MOV” for surge
protection (MOV).
1 – Starting and field
discharge resistor (when
size permits; otherwise
provided for separate
mounting).
1 – Field failure relay (FLA).
1 – Incomplete SEQ Timer
(FLT).
1 – Start timer (SYTR).
1 – Potentiometer (P2).

Depending on the size of the
solid-state application panel,
the controller is available in
a NEMA 1 floor-mounted
enclosure or an AMPGARD
type cell construction.

4
5
6
7
8
9
10
11
12

Typical Schematic

13

T3
TO PRIMARY CONTROL CIRCUIT – 120 Vac

FIELD

+RECT
AC
D

M

햲
3

M
M2

3

햲

FLA

F
MX

OL

DC
AMM

(+)

P

RLY1
K
K1

RLY3
K2

FLT

(SET 2 SEC LONGER THAN
ACCELERATION TIME)

MOV

TO
QB2

TO
QC2

TO
QA1

TO
QB1

TO
QC1

TO
Q4

KC2
CC2

KA1
CA1

KB1
CB1

KC1
CC1

CQ4
KQ4
(WB)
RLY 3

SO1

ST1
TO
D1

ST2

RLY 1

SO2

IN+

115
IN–

VR

P2

CW

QB2

19

N

TO CB

QA1

QA2

TO 120 V CONTROL CIRCUIT

20

MOV
MOV

21

_ _ AMPS
1L21 1L22 1L23

1x3
1x1

VPF
AV1
AV2
PSC

QB1

3 SEC
FUSE

SET @ .5 SEC

TO
QA2

KB2
CB2

SY
TR

18

QC2

1L31 1L32 1L33

KA2
CA2

ON DELAY
.1 - 30 SEC
ON DELAY
.1 - 30 SEC

QC1

TO CB

TDO

115 IN

17

TO CB
TO CB

TO CB

ST1 ST2 SQ1 SQ1
SYTR

CB

TO CB

TO CB

TDO
MX

Q4

TO CB

FLA

11
14
FLT

M3

* = REMOTE DEVICE
= TERM. BLOCK(S)
= CUST. TERM. BLK.

SH

KB1
CB1

3

KA1
CA1

*
START

16

D1

RES
STARTING/DISCHARGE
R3
R1 RESISTOR
1RES
(–)
VR

MB

–

CQ4
KQ4

HW

KC2
CC2

AC

KB2
CB2

PW

KA2
CA2

M

MA A
C

KC1
CC1

햲
MA

2

F2

F1

MA

1

15

T1

FLA
L N

*
1A STOP

14

MOTOR

T2
12

1x4
1x2

TX
IH1
1L11

IH2
3 PRI
FUSE
1L1

2x3
2x1
2HI

2x4
2x2
2H2

1L12

3x3
3x1

22

3x4
3x2

3H1

3H2

23

1L13
_ _ AMPS
1L2

24

1L3

TO ac SUPPL Y

25

Note
1 Not supplied with Mark V.
Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-77

13
1
2

Motor Control
Synchronous—Brush Type Mark V Solid-State Slipsyn Class 14-100 Panel

Replacement Capabilities—
Typical Solid-State
Components

Field Panel with Static Exciter
20 kW Maximum—Approximate Dimensions in Inches
Open Cell

3

Width

Depth

Height

Width

Depth

45

36

30

90

36

30

Technology Upgrades

4

Snubber for Thyristor Stack

5
6

Floor Mounted — NEMA 1

Height

Power Module, 200A, Three Required

7
8
9

Heat Sink

10

Main Synchronizing Control/
Protection Board

Note: Typical solid-state
components used in Mark V
Slipsyn—Refer to RPD 8855S for
renewal parts for synchronous
control.

11
12
13

MOV

14

For Brush Type Mark V SolidState Slipsyn (Class 14-100)
Upgrades
New synchronous field
controllers using the latest
solid-state technology are
available. Replacements and
upgrades for primary starter
and contactor components
are also available.

Information Required from
Customer for Upgrade
Evaluation
1. Original assembly
nameplate data including
general order “GO”
number as well as any
drawing numbers.
2. Complete motor data
including horsepower,
phase, voltage/Hz, RPM,
FLA, LRA, full-load DC
amperes, power factor,
excitation voltage,
induced field amperes
at 95% speed and at 0%
speed, recommended
discharge resistor ohms
and maximum time at
zero speed (locked rotor).
3. Excitation control detail
such as “constantpotential” or “adjustablepotential.” Adjustablepotential usually requires
a field rheostat (motor
field-resistor).
4. Detail on the motor’s
function such as the
application data and
other service conditions
such as duty-cycle, etc.

15
16
17
18
19
20
21
22
23
24
25
V12-T13-78

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Synchronous—Brush Type Mark V Solid-State Slipsyn Class 14-200 LV Motor Starters

The solid-state Mark V Slipsyn
controller will provide the
following protective
functions:
A.
B.
C.
D.
E.
F.

Locked rotor protection.
Incomplete sequence.
Failure to synchronize.
Fuse failure (Mark V).
Pullout protection.
DC current failure
protection.

L3

C

AC
L2
SUPPLY

B

1
2

TO
3 PRI
FUSE

M

OL

M

OL

M

OL

T3

A

FIELD

T1
PRI FUSE
3 AMP

F1

F2

H1
VA
CPT

Q4

R3

R1

H2

1RES

VR

(-)
DC
AMM

SH
X2

FLA

TO CB

TO CB

QC1

KB1
CB1

L N

QB1

M

QB1
N

TO CB

KA2
CA2

KA1
CA1

TO CB

MX

QC1

TO CB

KB2
CB2

TO CB

P

5

TO CB

TO CB

FLA
(+)

12

KC1
CC1

X1

4

D1

RES
STARTING/DISCHARGE
RESISTOR

KC2
CC2

L1

3

MOTOR
T2

QA1

QA2

6

1L31 1L32 1L33

7

햲
START
3
MX

3SEC
FUSE

11 14
FLT

M3

AMPS
1L21 1L22 1L23

TDO
1X1 1X3

WX K RLY1 K1 RLY3 K2

3PRI
FUSE

(SET 2 SEC LONGER THAN
ACCELERATION TIME)

3H2

3H1

AMPS

1L1

1L2

SET @ .5 SEC

1L3

P2

AV2

KB1

KC1

TO
Q4

CQ4

TO
QC1

KQ4
(WB)

TO
QB1

CC1

TO
QA1

CB1

TO
QC2

CA1

TO
QB2

KA1

TO
QA2

VPF
AV1

CB
SYNCHRONIZING AND CONTROL CIRCUIT
RLY 1

RLY 3

TO
D1

SQ2

SQ1

ST2

ST1

PSC

TO 120V CONTROL CIRCUIT

Technology Upgrades

Information Required from
Customer for Upgrade
Evaluation
1. Original assembly
nameplate data including
General Order “GO”
number as well as any
drawing numbers.

9

TO AC SUPPLY

CW

For Brush-Type Mark V SolidState Slipsyn (Class 14-200) Low
Voltage Motor Starter Upgrades
New synchronous field
controllers using the latest
solid-state technology are
usually available.
Replacements and upgrades
for primary starter and
contactor components are
also usually available.

8

1L13

IN+

SY
TR

3X1 3X3 3X2 3X4

2H2

1L12

CC2

FLT

2X22X4

2H1

1L11

TDO

KB2

ON DELAY
.1-30 SEC
ON DELAY
.1-30 SEC

2X12X3

1H2

1H1

CA2

CB
115

1X21X4

TX

KA2

3

SYTR

KC2

M2

OL

FLA

F

M

CB2

2

115
IN-

햲
1A STOP

VR

1

SQ1

Slipsyn magnetic starters
provide reliable, automatic
starting of synchronous
motors. Automatic
synchronization is provided by
the Mark V Solid-State Field
Panel, which ensures
application of the field at
proper motor speed, and at a
favorable angular position of
stator and rotor poles. As a
result, line disturbance
resulting from synchronization
is reduced and effective motor
pull-in torque is increased.
Application of DC power to
motor field windings is
accomplished without
mechanically moving parts,
and the device features a
“soft-turn on” circuit when
applying DC voltage to the
motor field.

1L1
1L2
1L3

SQ2

Product Description

1 – Primary starter full voltage
or reduced voltage.
1 – Ammeter shunt (when
required).
1 – Auxiliary relay for main
line contactor (when
required) (MX).
1 – Starting and field
discharge resistor (IRES).
1 – Current transformer for
AC ammeter through
NEMA Size 4; Sizes 5 and
larger use three current
transformers for overload
relays and AC ammeter.
1 – Set control circuit terminal
blocks.
3 – Type AN manual reset
thermal overload relay and
three heater elements
(OL).
1 – Step-down exciter
transformer—three-phase
(TX).
3 – Primary fuses (3 PRI).
3 – Secondary fuses (3 SEC).
1 – SCR power supply panel.
1 – Synchronous control
board (CB).
3 – MOV for surge protection
(MOV).
1 – Starting and field
discharge resistor (when
size permits; otherwise
provided for separate
mounting).
1 – AC ammeter, panel type
(AM).
1 – DC ammeter, panel type
(DC AMM).
1 – Exciter field
potentiometer (P2).
1 – Field failure relay (FLA).
1 – Incomplete SEQ Timer
(FLT).
1 – Start timer (SYTR).

Typical Schematic Full Voltage Starter, Class 14-200,
Non-Combination Type

ST1

600V, NEMA Size 8,
Synchronous Starter

The cabinet will contain the
following:

ST2

Synchronous—Brush
Type Mark V Solid-State
Slipsyn Class 14-200 LV
Motor Starter

3. Excitation control detail
such as “constantpotential” or “adjustablepotential.” Adjustablepotential usually requires
a field rheostat (motor
field-resistor).
4. Detail on the motor’s
function such as the
application data and
other service conditions
such as duty-cycle, etc.
Note
1 Remote device.

11
12
13
14
15
16
17
18
19
20

2. Complete motor data
including horsepower,
phase, voltage/Hz, RPM,
FLA, LRA, full-load DC
amperes, power factor,
excitation voltage,
induced field amperes
at 95% speed and at 0%
speed, recommended
discharge resistor ohms
and maximum time at
zero speed (locked rotor).

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

10

21
22
23
24
25
V12-T13-79

13
1

Motor Control
Synchronous — Brushless Type Relay Slipsyn Class 14-100 Panel

Relay Slipsyn Automatic
Field Application Panel

Typical Starter Schematic

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Brushless Field Panel

Product Description
This field application panel
provides DC power to the
exciter field and is designed
for use in conjunction with
a primary line closing device
such as a contactor motor
starter or a circuit breaker
motor starter. A normally
open electrical interlock on
the primary device is used to
actuate the field application
control. This panel utilizes
electromechanical devices to
apply DC power to the motor
exciter field circuit.
Note: The power rectifiers for the
motor field circuit and automatic
synchronizer are mounted on the
synchronous motor rotor.

Brushless Synchronous Control
The controller can be
supplied with or without
enclosure. Panel mounted
or open cell are suitable for
mounting within other
larger enclosures.

17

The cabinet or open panel
or open cell contains the
following equipment:

18

1 – Solar transformer (1 CPT).
1 – Power factor relay (PO).
1 – Auto-transformer (AT)
Powerstat.
1 – Damper winding
protection relay (DP).
1 – Field contactor (FC).
1 – Volt trap (VT).
1 – Rectifier (REC).
1 – Sequence relay (TR).
1 – Damper winding
protection hold-in relay
(DPX)—if required.
2 – Fuses (SEC FU),
(2 SEC FU).
1 – DC ammeter—panel type
(DC AMM).

19
20
21
22
23
24

Notes
1 Starter devices not supplied with field panel.
Devices shown without a a constitute 14-100 panel.

25
V12-T13-80

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Synchronous—Brushless Type Relay Slipsyn Class 14-100 Panel

Replacement Capabilities—Typical Components

13

Technology Upgrades

1

For Brushless-Type Relay-Panel
Slipsyn (Class 14-100) Upgrades
New synchronous field
controllers using the latest
solid-state technology are
available. Replacements and
upgrades for primary starter
and contactor components
are also available.
Rectifier

Pullout/Power Factor Relay

Damper Winding Protection Relay

Powerstat

Note: Typical components used in
Relay Slipsyn Brushless Control—
Refer to RPD 8855S for renewal
parts for synchronous control.

Volt Trap

2
3
4

Information Required from
Customer for Upgrade
Evaluation
1. Original assembly
nameplate data including
general order “GO”
number as well as any
drawing numbers.

5

2. Complete motor data
including horsepower,
phase, voltage/Hz, RPM,
FLA, LRA, full-load DC
amperes, power factor,
excitation voltage,
induced field amperes
at 95% speed and at 0%
speed, and maximum
time at zero speed
(locked rotor).

8

6
7
9
10
11
12

3. Excitation control detail
such as “constantpotential” or “adjustablepotential.” Adjustablepotential usually requires
a field rheostat (motor
field-resistor).

13
14
15

4. Detail on the motor’s
function such as the
application data and
other service conditions
such as duty-cycle, etc.

16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-81

13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Motor Control
Synchronous—Brushless Type Mark V Solid-State Slipsyn Class 14-100 Panel

Slipsyn Automatic Field
Application Panel with
Static Exciter
Product Description
Automatic Field
Application Control
The field application panel
provides Slipsyn automatic
field application identical
to that in complete
synchronous motor starters.
It is designed for use in
conjunction with a primary
line closing device such as
a circuit breaker or a
linestarter. Automatic
synchronization is provided
by the Mark V solid-state
field panel, which ensures
application of the field at
proper motor speed and
at a favorable angular
position of stator and rotor
poles. As a result, line
disturbance resulting from
synchronization is reduced
and effective motor pull-in
torque is increased.
Application of DC power
to motor field windings is
accomplished without
mechanically moving parts,
and the device features a
“soft-turn-on” circuit when
applying DC field voltage to
the motor field.
This unit also comes
standard with a VAR or
power factor, DC field
current regulator. The VAR
regulator controls the AC
reactive current flow out of
the motor during varying load
conditions by varying the
motor field excitation. The PF
regulator controls the motor
power factor under varying
load conditions by varying the
motor field excitation. The
DC field current regulator
compensates for the motor
field resistance as the motor
field heats up by increasing
the motor field voltage.
Note: Power factor regulation—
cannot provide regulation below
50% of rated voltage and/or 25%
of rated current. Regulation
cannot be accomplished on light
loads, i.e., less than 20% load.

Mark V Brushless Field Controller

The solid-state Mark V Slipsyn
controller will provide the
following protective
functions:

The cabinets will contain the
following equipment:

1 – Field failure relay (FLA).
1 – Incomplete SEQ Timer
(FLT).
1 – Start timer (SYTR).
1 – MP-3000 without RTD
module.
1 – DP-4000.
1 – VAR/PF/DC field current
board (CB1).
1 – Auto/manual selector
switch (SSI).
1 – Timer (AUTO).
1 – Pullout relay (PO).

1 – Step-down exciter
transformer—three-phase
(TX).
3 – Primary fuses (3 PRI).
3 – Secondary fuses (3 SEC).
1 – SCR power supply panel.
1 – Synchronous control
board (CB).
3 – MOV for surge protection
(MOV).
1 – AC ammeter, panel type
(AM).
1 – DC ammeter, panel type
(DC AMM).
4 – Potentiometer (P2, P3,
P4, P5).

A.
B.
C.
D.
E.
F.

Locked rotor protection.
Incomplete sequence.
Failure to synchronize.
Fuse failure (Mark V).
Pullout protection.
DC current failure
protection.
This control is available in a
NEMA 1 floor-mounted
enclosure or an AMPGARD
type cell construction. In both
designs, a hinged front door
with externally ventilated heat
sinks will be provided.

Approximate Dimensions in Inches
Open Cell

Floor Mounted—NEMA 1

Height

Width

Depth

Height

Width

Depth

45

36

30

90

36

30

Technology Upgrades
For Brushless-Type Mark V
Solid-State Slipsyn
(Class 14-100) Upgrades
New synchronous field
controllers using the latest
solid-state technology are
available. Replacements and
upgrades for primary starter
and contactor components
are also available.

Information Required from
Customer for Upgrade
Evaluation
1. Original assembly
nameplate data including
general order “GO”
number as well as any
drawing numbers.
2. Complete motor data
including horsepower,
phase, voltage/Hz, RPM,
FLA, LRA, full-load DC
amperes, power factor,
excitation voltage,
induced field amperes
at 95% speed and at 0%
speed, and maximum
time at zero speed
(locked rotor).

3. Excitation control detail
such as “constantpotential” or “adjustablepotential.” Adjustablepotential usually requires
a field rheostat (motor
field-resistor).
4. Detail on the motor’s
function such as the
application data and
other service conditions
such as duty-cycle, etc.

24
25
V12-T13-82

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Synchronous—Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors

Identifying Renewal Parts
Renewal parts data for the
entire history of synchronous
control is contained in RPD
8855S, which provides the
proper identification of
standard parts that may be
required under normal
operation:
1. Identify the design of
synchronous control
(Relay, Mark I, Mark II
or Mark V Slipsyn) from
the synchronous panel
nameplate.

13

Further Information
Publication
Number

1
Description

RP04304009E

Common Replacement Parts for Mark V Synchronous Field Controller

RPD 8855S

Renewal Parts Data for Synchronous Control

TD.48A.01.T.E

Descriptive Bulletin for AMPGARD Starters

IL 17097

Instruction Leaflet for Relay Slipsyn

IB 48008

Instruction Leaflet for Solid-State Slipsyn

IB 48009

Instruction Leaflet for Mark V VAR/PF/DC Field Current Regulator

2
3
4
5

Pricing Information

6

Price and Availability Digest (PAD)

2. Now that you have
identified the type of the
synchronous control,
determine from the
photographs in RPD
8855S which parts are
required and identify
them by style number.

7

3. Because many starters
are supplied to meet
specific customer
requirements, other
parts not shown in
RPD 8855S might
occasionally be needed.
Price and availability of
parts not listed may be
obtained by providing a
complete description of
the part, along with the
complete data on the
starter nameplate, which
is found in the low
voltage area. Be sure to
include the following:
ratings, shop order and
diagram reference.

10

8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-83

13
1

Contents

2

AMI AMPGARD

3
4
5
6
7
8
9

Motor Control
Medium Voltage Starters

Description

Page

AMPGARD

Product History

Originally a Westinghouse
Product

The AMPGARD starter line
originated in the early 1940s
and has undergone two major
design changes and one
major evolution.

Product Description,
Technology
Upgrades . . . . . V12-T13-88

Prior to the introduction of
the AMI, the AMPGARD was
simply a fused motor starter
in a cabinet with no
disconnect switch. It was
built in the early 1940s
through the 1950s. There
was no standard design.

LF Air AMPGARD
Product Description,
Replacement Capabilities,
Technology
Upgrades . . . . . V12-T13-89

SL and SJ Vacuum
AMPGARD
Product Description,
Replacement
Capabilities. . . . V12-T13-91
Technology
Upgrades . . . . . V12-T13-92
Further Information,
Pricing
Information. . . . V12-T13-96

AMPGARD Motor Control Assembly

10
11

(AMI Vintage), 5000V 200A, 2500V 200A,
2500/5000V 400A (LF-Air Vintage)

12

Product Description
A medium voltage starter is an
assembly used to control and
protect an alternating current
(AC) electric motor rated at
2300, 4160 or 7200V. The
controlling function is provided
by a magnetically held
contactor. The overload
protection is provided by an
overload relay of some type,
and the short-circuit protection
is provided by a non-load break
fused disconnect switch. 400A
starters are typically mounted
two-high in a 90-inch high
enclosure. 800A starters are
mounted one-high.

13
14
15
16
17
18

The AMI AMPGARD (1950s
through 1960s) was a
standardized design. The AMI
was one starter per structure
designed to cover all ratings
and incorporated a disconnect
switch (ISO-Switch) in the
upper compartment and
either an air or oil contactor in
the bottom compartment.

Cutler-Hammer manufactured
MV motor control from 1966–
1976. It was Bulletin 9950
Series, stacked two-high,
with no specific trade name
(such as AMPGARD).
The manufacturing facility
moved from Buffalo, NY, to
Asheville, NC, in 1978.
In the 1980s with the advent
of vacuum technology, the LF
air contactor design was
discontinued. The SJ vacuum
contactor was matched with a
fused isolation switch. Now
two current ratings are
offered — 400 amperes, oneor two- high, and 800
amperes, one-high. Starters
are sized per the motor
horsepower and full load
amperes.

In the mid 1960s, a full line of
starters was introduced,
tailored to the horsepower
requirement of the motor and
using the LF air contactor.
The starter incorporated the
ISO-Switch and power fuses
into the same cell as the air
contactor. Starters were one-,
two- or three-high per
structure, depending on the
rating required. The ratings of
the LF AMPGARD were 200,
400 and 700A.

19
20
21
22
23
24
25
V12-T13-84

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

13

Motor Control
Medium Voltage Starters

Product History Time Line
Page

Product

1945

1950

1955

1960

1965

1970

1975

1980

1985

1990

1995

2000

2005 Present

2

AMPGARD OIL
AMPGARD AH
V12-T13-88 AMI AMPGARD
V12-T13-89, LF Air
V12-T13-90 – 25L2 200A
– 50L2 200A
– 25/50L4 400A
Classic
– 25/50L7 700A
AMPGARD
V12-T13-91 SJ Vacuum
– SJA 400A (roll-out)
– SJA 800A (roll-out)
– SJS 400A (slide-out)
V12-T13-91 SL Vacuum
– SLW 400A (roll-out)
– SLF 400A (slide-out)
Next
V12-T13-93 SLB (bolted)
Generation
SLS (stab)
AMPGARD

3
4
5
6
7
8
9
10

Catalog Number Selection
Old Catalog Numbering System—Contactors Only

11

LF 25 H 4 3 0

LF = Air break
SJ = Vacuum

1

25 = 2500V
33 = 3300V
50 = 5000V
72 = 7200V

H = Air break
V = Vacuum
J = Vacuum

2 = 200A
4 = 400A
7 = 700A
8 = 800A

12

Normally open poles

13

Normally closed poles

14
15

Old Catalog Numbering System—Contactors Only

SJ A 5 0 V W 4 3 0

16
17

SJ = Vacuum

A = Roll-out
O = OEM design
S = Slide-out

25 = 2500V
33 = 3300V
50 = 5000V
72 = 7200V

V = Vacuum break

Normally opened poles

W = Bottle
M = Metric bottle
(obsolete)

Normally closed poles

18

4 = 400A
8 = 800A

19
20

Old Catalog Numbering System—Starters (with Isolating Switch, Power Fuses, Contactor, etc.)

11 – 2 0 2 – 25 L 2

21
22

10 = Manual
11 = Magnetic
13 = Wound rotor
14 = Synchronous
17 = Air conditioning

2 = Full voltage
3 = Solid-state
4 = Resistor
5 = Reactor
6 = RV autotransformer
7 = RV part winding
8 = RV wye-delta
9 = FV multispeed

0 = Non-reversing
1 = Reversing

2 = Non-load break,
fused switch
1 = Non-load break,
non-fused switch

25 = 2500V
33 = 3300V
50 = 5000V
72 = 7200V

L = Air break
V = Vacuum
J = Vacuum

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

2 = 200A
4 = 400A
7 = 700A

23
24
25

V12-T13-85

13
1

Motor Control
Medium Voltage Starters

Old Catalog Numbering System—Starters (with Isolating Switch, Power Fuses, Contactors, etc.)

S 202 S 4 G

2
3

H = Air break (obsolete)
V = Vacuum break roll-out
S = Vacuum break
slide-out

4
5

Type of Starter
202 = FV non-reversing
212 = FV reversing
502 = Reactor
602 = Autotransformer
702 = Part winding
802 = Wye-delta
902 = Multispeed

Enclosure
S
A
J
R

= NEMA 1
= NEMA 1A
= NEMA 12
= NEMA 3

Contactor
Ampere Rating
2 = 200A
4 = 400A
7 = 700A
8 = 800A

Voltage Class
E
G
K
L

= 2400V, 60 Hz
= 4160V, 60 Hz
= 6900V, 60 Hz
= 3300V, 60 Hz

6
7

Old Catalog Numbering System—Contactors Only

V MAN 3 F L 4 A 1 – T1

8
9
10
11

H
S
V
E
D
T
R

= Air break
= Vacuum, slide-out (standard)
= Vacuum, roll-out (standard)
= Vacuum, slide-out (OEM)
= Vacuum, slide-out (with fingers)
= Vacuum, slide-out (with long harness)
= 50L2 vacuum retrofit

3 = Three-pole
2 = Two-pole
F = With main fuse
provisions
N = Without main fuse
provisions

T1 = CPT, standard VA
T2 = CPT, 2 kVA

1 = 120V coil, 50/60 Hz
2 = 240V coil, 50/60 Hz
Models “A” & “B”

Model “C”

E
Y
F
G

=
=
=
=

2300/2400 Vac
3000 Vac
3300/3600 Vac
4000/4160 Vac

60 Hz
60 Hz
60 Hz
60Hz

A
B
C
D

=
=
=
=

2400 Vac
3000 Vac
3300 Vac
3600 Vac

60 Hz
60 Hz
60 Hz
60 Hz

H
R
K
T

=
=
=
=

4600/4800 Vac
6000/63000 Vac
6600/6900 Vac
2000 Vac

60 Hz
60 Hz
60 Hz
50 Hz

E
F
G
H

=
=
=
=

4160 Vac
4800 Vac
5500 Vac
6000 Vac

60 Hz
60 Hz
60 Hz
60 Hz

J
L
V
N

=
=
=
=

2300 Vac
3300 Vac
3600 Vac
4000 Vac

50 Hz
50 Hz
50 Hz
50 Hz

J =
K =
L =
M=

6300 Vac
6600 Vac
6900/7200 Vac
2400 Vac

60 Hz
60 Hz
60 Hz
50 Hz

N
P
Q
R

=
=
=
=

3000 Vac
3300 Vac
3600 Vac
4160 Vac

50 Hz
50 Hz
50 Hz
50 Hz

17

S
T
U
V

=
=
=
=

4800 Vac
5500 Vac
6000 Vac
6300 Vac

50 Hz
50 Hz
50 Hz
50 Hz

18

W = 6600 Vac
50 Hz
50 Hz
X = 6900/7200 Vac
Z = Unknown voltage

12
13
14
15
16

MAN
FWD
RVS
RNR
RNA
BAR
SLW
FST
SLS
FAS
PWA
PWB
PFC
XXX

= Main
= Forward
= Reverse
= Reactor
= Autotransformer
= Shorting contactor
= Slow two-winding motor
= Fast two-winding motor
= Slow single-winding motor
= Fast single-winding motor
= Part-winding motor, 1st contactor
= Part-winding motor, 2nd contactor
= Power factor capacitor contactor
= Undefined application

L = With line-fingers
or terminals
N = Without line-fingers
or terminals
2 = 200A, air-break or 50L2 retrofit
4 = 400A, air-break
4 = 400A, Vacuum
7 = 700A, Air-break
8 = 800A, Vacuum

P =
S =
M=
X =

4600 Vac
50 Hz
6000 Vac
50 Hz
6600 Vac
50 Hz
Unknown voltage

19
20
21
22
23
24
25
V12-T13-86

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Medium Voltage Starters

13

New Catalog Numbering System—SL Contactors Only

1

SL 50 W 4 3 0

SL = SL contactor

Contactor Type/Rating

Volts
50 = 5000
72 = 7200

G
W
K
F
L
N
P
X
B
C

=
=
=
=
=
=
=
=
=
=

2
NEMA Size

200A, roll-out
400A, roll-out
200A, slide-out
400A, slide-out
200A, narrow-design with fingers
400A, narrow-design with fingers
200A, narrow-design without fingers
400A, narrow-design without fingers
200A, open/standalone
400A, open/standalone

2 = 2NO poles
3 = 3NO poles

2 = 200A
4 = 400A

3

0 = None NC poles

4
5
6
7

New Catalog Numbering System—SL Starters Only

8

W 2 1 0 S B A

9

Contactor Type/Rating

10

Voltage

F = 400A vacuum, slide-out
W = Vacuum, roll-out
N = 400A vacuum, narrow-design with stabs
X = 400A vacuum, narrow-design without stabs
K = 200A vacuum, slide-out
G = 200A vacuum, roll-out
L = 200A vacuum, narrow-design with stabs
P = 200A vacuum, narrow-design without stabs
Starter Type
2 = FVNR
3 = FVR
4 = RVSS
5 = RV reactor-type
6 = RVAT
7 = RV reversing, reactor-type
8 = RVAT reversing
9 = RVSS reversing
X = FV with auxiliary special use three-pole contactor
(without mechanical interlock, with load panel)
Motor Type
1 = Induction, single-speed
2 = Induction, two-speed, two-winding
3 = Induction, two-speed, single-winding
4 = Synchronous
6 = Wound rotor
7 = Non-motor feeder (transformer, caps, etc.)
Synchronous Type
0 = Non-synchronous
1 = Brush-type solid-state panel (Mark V)
3 = Brush-type relay panel (no longer available)
4 = Brushless-type relay panel
5 = Brushless-type solid-state

A
B
C
D

=
=
=
=

2400 Vac
3000 Vac
3300 Vac
3600 Vac

60 Hz
60 Hz
60 Hz
60 Hz

E
F
G
H

=
=
=
=

4160 Vac
4800 Vac
5500 Vac
6000 Vac

60 Hz
60 Hz
60 Hz
60 Hz

J
K
L
M

=
=
=
=

6300 Vac
6600 Vac
6900/7200 Vac
2400 Vac

60 Hz
60 Hz
60 Hz
50 Hz

N
P
Q
R

=
=
=
=

3000 Vac
3300 Vac
3600 Vac
4160 Vac

50 Hz
50 Hz
50 Hz
50 Hz

S
T
U
V

=
=
=
=

4800 Vac
5500 Vac
6000 Vac
6300 Vac

50 Hz
50 Hz
50 Hz
50 Hz

W = 6600 Vac
X = 6900/7200 Vac
Z = Unknown voltage

50 Hz
50 Hz

11
12
13
14
15
16
17
18

Enclosure Type
A
B
C
D
E
F
G
H
J
K
L

19

= No enclosure (NEMA 1 doors)
= Type 1 general purpose
= Type 1 with gasketed doors
= Type 2 drip shield
= Type 12 dust-tight
= Type 3R outdoor non-walk-in
= Type 3R outdoor non-walk-in, 72-inch high
= Type 3R outdoor walk-in
= Type 1 half-high (NEMA 1 only)
= Type 1 half-high with gasketed door
= No enclosure (NEMA 3/12 doors)

20
21
22

Disconnect Switch
S
A
F
G
P

23

= Isolation switch
= Mechanical future with cover plate
= Electrical future with cover plate
= Electrical future with isolation plate
= No isolation switch, cover plate only

24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-87

13
1
2

Motor Control
AMI AMPGARD Starters (Medium Voltage)

AMI AMPGARD

Replacement Capabilities

Technology Upgrades

Originally a Westinghouse
Product

The AMI vintage is obsolete
but upgrading to the latest
vacuum technology with a
cell-retrofill solution is
available. See Technology
Upgrades for further
information.

Standard AMI 36-Inch Wide
Vacuum Starter Cell-Retrofill
This kit includes a standard
full-voltage non-reversing
vacuum starter in a welded
cell assembly with horizontal
top barriers and deep flanged
doors. Optional components
include a new electronic
motor protection relay
MP-3000 and electronic
meter DP-4000. It will retrofit
the AMI designs that are
at least 36 inches wide and
30 inches deep. The cell is
45 inches high.

Narrow AMI 30-Inch Wide
Vacuum Starter Cell-Retrofill
This kit includes a standard fullvoltage non-reversing vacuum
starter in a welded cell
assembly with horizontal top
barriers and deep flanged
doors. Optional components
include a new electronic
motor protection relay
MP-3000 and electronic
meter DP-4000. It will retrofit
the AMI designs that are at
least 30 inches wide and
30 inches deep. The cell is
58 inches high.

Standard AMI 36-Inch Wide
Vacuum Starter CellRetrofill Style Number

Narrow AMI 30-Inch Wide
Vacuum Starter CellRetrofill Style Number

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

AMI AMPGARD Starter

Add-On Structure
New add-on vacuum
structures as an extension to
the AMI type structure may
be connected directly to the
main bus without a transition
section using special bus
links. Contact your local Eaton
Field Sales office.

Product Description
The AMI design AMPGARD
starter introduced in 1957 was
a complete line of starters for
magnetic control of squirrel
cage, wound rotor and
synchronous motors. The AMI
was the first front-accessible
starter and was available with
air break (Type H) or oil
immersed (Type K) contactors.
The standard AMI for full
voltage starting was 30 inches
deep, 38 inches wide and 90
inches high. All components
were accessible from the front
through three doors that
opened into separate
compartments. The top
compartment enclosed the
isolating switch and current
limiting power fuses. The
middle compartment enclosed
the AC low voltage control
panel and behind it the CTs.
The bottom compartment
housed the contactor.
Note: The pre-AMI design was a
rear-access assembly with two
compartments—current limiting
fuses on the top and the
contactor below.

Ratings (Maximum)
400A 1500 hp at 2500V;
2500 hp at 5000V.

Description

Style
Number

Description

Style
Number

SJ Contactor

2147A95G41

SJ Contactor

2147A95G42

SL Contactor

2147A95G61

SL Contactor

2147A95G62

AMI Starter Cell-Retrofill

Westinghouse Type “H,” “AH”
or other Structure
Existing Starter Structure
to be Stripped before Cell Retrofit

Replacement Vacuum Starter Cell with all
New Controls

G41
G61
36
Standard

New Filter
Strips 1

G42
G62
30
Narrow

Note
1 Upper filler cover may require field modification.

Chronology
The AMI design AMPGARD
was manufactured from 1957
until 1970 at the General
Control Division in Buffalo, NY,
and Westinghouse
Manufacturing and Repair
(M&R) facilities around the
country. The air contactor was
available through 1966. The oil
contactor was available
through 1970.
V12-T13-88

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
LF Air AMPGARD Starters (Medium Voltage)

LF Air AMPGARD
Originally a Westinghouse
Product

Ratings (Maximum)
200, 400 and 700A 2500 hp at
2500V; 4500 hp at 5000V.
Chronology
The LF air-break design
starter was introduced in
1962, first with the 2500V,
200A starter, then with the
5000V design and the 400
and 700A ratings. The
starters were built in Buffalo,
NY, until the operation was
transferred to Asheville, NC,
in 1978, where it was
discontinued in the late 1980s.

Replacement Capabilities
Renewal and Replacement Parts
for LF Design Starters
Refer to RPD 8855A for
identifying the parts needed.
Among the parts available
are:
The LF Air-Break Design
AMPGARD Starter

Product Description
The LF air-break design
AMPGARD starter was
introduced in 1962. The
LF design introduced the
component-to-component
circuitry concept. This design
greatly reduced the currentcarrying connections and
allowed for significant space
savings.
The 25L2 and 50L2 floormounted NEMA 1 structures
were 26 inches wide x 30
inches deep x 90 inches high.
The 25L2 came in 1, 2 or 3
starters per structure. The
50L2 came in 1 or 2 starters
per structure.
The 25L4 and 50L4 floormounted NEMA 1 starters
were 36 inches wide x 30
inches deep x 90 inches high.
These 400A starters could
have been mounted two-high
per structure.

●

●
●
●
●
●

Current and potential
transformers
Control transformers
Fuses
O/L relays and heaters
Isolation switches
Some air-break
contactor parts

Technology Upgrades
Add-On Vacuum Starter
Structures
New add-on vacuum
structures as an extension to
the LF type starter assembly
may be connected directly to
the main bus without a
transition section.

50L4 Vacuum Replacement (Rear)

400A Air-to-Vacuum
Contactor Replacement
Description

Style
Number

Basic contactor 2300/120V,
750 VA transformer:
SJ contactor

2147A45G01

SL contactor

2147A50G01

Basic contactor 2300/120V,
2 kVA transformer:

13

400A Air-to-Vacuum Starter
Cell Kit
Complete full-voltage, nonreversing, induction, vacuum
AMPGARD motor starter,
400A, 7200V maximum, for
mounting in existing 36-inch
wide enclosure. Includes
main contactor, isolation
switch, three power fuses,
MP-3000 motor protection
without RTD module, threephase current transformer,
vertical bus, high and low
voltage doors, and welded
cell assembly for mounting
in existing 36-inch wide
enclosure.

1

400A Air-to-Vacuum Starter
Cell Kit

8

Description

Style
Number

SJ contactor

2147A45G02

Slide-out with SJ

2147A95G01

SL contactor

2147A50G02

Roll-out with SJ

2147A95G02

Slide-out with SL

2147A95G03

Roll-out with SL

2147A95G04

Basic contactor 4160/120V,
600 VA transformer:
SJ contactor

2147A45G03

SL contactor

2147A50G03

2147A45G04

SL contactor

2147A50G04

Note: Style numbers listed above
identify a basic contactor that
might not include other available
accessories that were specified
on a customer order. Contact
factory with original general order
number starter drawing number
and date of manufacture for
assistance.

3
4
5
6
7
9
10
11
12

Basic contactor 4160/120V,
2 kVA transformer:
SJ contactor

2

13
14
15
Completely New Starter Cell

16
17

50L4 (400A) Vacuum
Replacement Contactor
For replacing an existing
400A LF air contactor with
the directly interchangeable
400A vacuum contactor.

18
19
20

The 25L7 and 50L7 floormounted NEMA 1 starters
were 40 inches wide x 30
inches deep x 90 inches high.
These 700A starters were
mounted one per vertical
structure.

21
22
23
24

50L4 Vacuum Replacement (Front)

25
Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-89

13

Motor Control
LF Air AMPGARD Starters (Medium Voltage)

1
2
3
4
5
6

50L7 Vacuum Retrofit

8

700A Air-to-Vacuum
Conversion Kits
These kits will convert an
existing full-voltage nonreversing 700A air break
starter to vacuum.

9

700A Air-to-Vacuum
Conversion Kit

7

10

Description

Style
Number

11

450–630A maximum

2147A95G31

720A maximum

2147A95G32

12

25L2 Vacuum Replacement
Contactor

50L2 Air-to-Vacuum Retrofit Kit
This kit replaces the out-ofproduction 5000V, 200A
air-break contactor with an
SJ vacuum contactor, for
starters built after 1974
with ISO-Switch shutter
mechanism mounted
in the cell. The customer
keeps the existing starter
cell and isolation switch and
modifies the cell to accept
the SJ contactor that is
mechanically interlocked
with the isolation switch.
The rating remains 200A.

Description

Style
Number

200A maximum

2147A95G30

Ampacity upgrade to 320A
design for pre-1974 50L2
retrofit kits available.

14
15
16
25L2 Vacuum Replacement—
Front View

18

21

24

This solution uses the latest
technology “SL” contactor
and is designed to replace
vintage 25L2, 2500V, 200A,
1962 air-break contactors.

●
●

●

IQ Floor-Mounted Enclosure

IQ Floor-Mounted Enclosure
This kit is for mounting IQ
family products. Includes
standard AMPGARD structure
construction to be used as a
lineup extension. Each 90inch high x 30-inch deep
section comes with two
doors, each with a works-in-adrawer drawout panel. Each
door has a maximum of three
standard IQ cutouts with
device panels. Supplied with
or without IQ and PB devices.
(Photo left shows two
auxiliary sections with
optional bus enclosure,
IQ and PB devices.)

Typical starter schematic
0.50-inch deep, flange LV
door with three cut-outs for
new devices
Works-in-a-drawer slide-out
panel for LV control devices

Metering and Protective
Relay Upgrades
Description

2147A95G37

MP-3000
(without RTD) only

2147A95G39

DP-4000 only

2147A95G48

IQ 300 only

2147A95G49

Rear of 1/4 Turn Fastener
Predrilled Holes for
Additional Control Devices
MP-3000 Rear View
Indicating Lights and
Pushbuttons Rear View
Blank Device Panel

Note: Low voltage door is
hinged to slide-out control
panel.
Low Voltage Panel Completely Extended

25
V12-T13-90

Style
Number

DP-4000 and MP-3000
(without RTD)

Works-in-a-Drawer Metering and Protective Relay LV Device Panel

Wiring is Protected
Between Low Voltage
Panel and Hinged Low
Voltage Door

2147A95G35

The kit includes:

Interposing
Control Relay
DIN Rail Mounted
25L2 Vacuum Replacement—
Rear View

Style
Number

MP-3000 and DP-4000
upgrades used for upgrading
overload-relay technology from
“Type-A,” IQ 2000A, IQ
2000B or IQ 1000II to the
latest technology. Also
upgrades with a new,
slideout, LV control panel.

Routing of
Control
Wire in
Wire Channel

20

23

Auxiliary section with
cutouts only. 10-inch
wide x 30-inch deep x
90-inch high (does not
include bus enclosure,
IQ or PB devices)

Current Transformer Shorting
Terminal Blocks (when specified)

19

22

Description

50L2 Air-to-Vacuum
Retrofit Kit

13

17

IQ Floor-Mounted Upgrade

Metering and Protective
Relay Upgrades

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
SL and SJ Vacuum AMPGARD Starters (Medium Voltage)

Classic AMPGARD
SL and SJ Vacuum
AMPGARD
Originally a Westinghouse
Product

SJ Vacuum AMPGARD Assembly

Product Description
The SJ vacuum contactor was
designed and engineered
specifically for use in
AMPGARD starters. The
contactor is a low-chop design
that permits application
matching of the starter to the
motor for 2200–7200V and
ratings of 400 and 800A. The
400A contactor is available in
both slide-out and roll-out
configurations. The 800A
contactor is available in the
roll-out design only. The SJ
AMPGARD is a horsepower
specific starter design that
uses the component-tocomponent circuitry concept.
The full-voltage 400A rating in a
NEMA 1 enclosure is 36 inches
wide x 30 inches deep x
90 inches high. These 400A
starters are mounted one- or
two-high per structure. The
800A rating in an enclosure is
40 inches wide x 30 inches
deep x 90 inches high in a
one-high construction for a
full-voltage starter.

Ratings (Maximum)
400 and 800A, 3000 hp at
2500V; 5500 hp at 5000V;
8000 hp at 7200V.
Chronology
The SJ vacuum design
AMPGARD starter was
introduced in 1982 with the
400A rating. The 800A rating
followed in 1987. With the
introduction of the vacuum
contactor, the air-break starter
has been gradually phased out
and is rarely specified in an
assembly. The starters are built
in Asheville, NC.
AMPGARD assemblies were
made available with the new
SL Contactor in late 1999.
Except for the 400A
frame contactor, SJ and SL
AMPGARD assemblies are
virtually identical.

Replacement Capabilities
Renewal and Replacement Parts
for SJ Design Starters
Refer to RP.48J.01.T.E for
identifying the parts needed.
Common Replacement Parts for
SL Design Starters
Refer to RP02003002E
for identifying the parts
needed.
Add-On Vacuum Starter
Structures
New add-on vacuum
structures as an extension to
the SJ type structure may be
connected directly to the
main bus without a transition
section. Contact your local
Eaton Field Sales office.
Replacement Vacuum
Contactors
New replacement vacuum
break contactors are available
for all SJ model ratings.

13

400A Vacuum Roll-out
Replacement Contactor
Description

Style
Number

Basic contactor 2300/120V,
750 VA transformer:
SJ contactor

2147A45G01

SL contactor

2147A50G01

Basic contactor 2300/120V,
2 kVA transformer:
SJ contactor

2147A45G02

SL contactor

2147A50G02

1
2
3
4
5
6

Basic contactor 4160/120V,
750 VA transformer:
SJ contactor

2147A45G03

SL contactor

2147A50G03

Basic contactor 4160/120V,
2 kVA transformer:
SJ contactor

2147A45G04

SL contactor

2147A50G04

Note: Style numbers listed above
identify a basic contactor that
might not include other available
accessories that were specified
on a customer order. Contact
factory with original general order
number, starter drawing number,
and date of manufacture for
assistance.

7
8
9
10
11
12
13
14
15

400A SL Roll-Out Replacement (Front)

16
400A SL Slide-Out Replacement (Front)

17
18
19
20

400A SL Roll-Out Replacement (Rear)

21
400A SL Slide-Out Replacement (Rear)

22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-91

13

Motor Control
SL and SJ Vacuum AMPGARD Starters (Medium Voltage)

1

400A Vacuum Starter
Retrofit Kit

2

Description

Style
Number

Slide-out with SJ

2147A95G01

3

Roll-out with SJ

2147A95G02

Slide-out with SL

2147A95G03

4

Roll-out with SL

2147A95G04

●
●

Completely New Starter Cell

7
8
9
10
11
12
13
14
15

Metering and Protective
Relay Upgrades

MP-3000 and DP-4000
upgrades used for upgrading
overload-relay technology
from “Type-A,” IQ 2000A,
IQ 2000B or IQ 1000II to
the latest technology. Also
upgrades with a new,
slideout, LV control panel.

Description
DP-4000 and MP-3000
(without RTD)

400A Vacuum Starter Cell Kit
The 400A vacuum starter cell
kit is used to fill a blank cell in
an SL or SJ AMPGARD
assembly or to completely
replace an existing 400A SL or
SJ starter.
It is a complete full-voltage,
non-reversing, induction,
vacuum AMPGARD motor
starter, 400A, 7200V
maximum, for mounting in
existing 36-inch wide
enclosure. It includes main
contactor, isolation switch
three power fuses, MP-3000
motor protection without
RTD module, three-phase
current transformer, vertical
bus, high and low voltage
doors, and welded cell
assembly for mounting in
existing 36-inch
wide customer enclosure.

●

2147A95G48

IQ Data only

2147A95G49

Works-in-a-Drawer Metering and Protective Relay LV Device Panel
Predrilled Holes for
Additional Control Devices
Rear of 1/4 Turn Fastener
MP-3000 Rear View
(when specified)

Routing of Control
Wire in Wire Channel

Indicating Lights and
Pushbuttons Rear View
(when specified)

Interposing Control Relay
DIN Rail Mounted
Wiring is Protected
Between Low Voltage
Panel and Hinged Low
Voltage Door

Blank Device Panel

Low Voltage Panel
Completely Extended

Note: Low voltage door is
hinged to slide-out
control panel.

16
17
18
19
20
21
22
23
24
25
V12-T13-92

2147A95G37

DP-4000 only

Typical starter schematic
0.50-inch deep, flange LV
door with three cut-outs for
new devices
Works-in-a-drawer slide-out
panel for LV control devices

Current Transformer Shorting
Terminal Blocks (when
specified)

Style
Number

MP-3000 (without RTD) only 2147A95G39

The kit includes:

5
6

Technology Upgrades

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
SLB and SLS Contactors AMPGARD (Medium Voltage)

Next Generation
AMPGARD
SLB and SLS Contactors
AMPGARD

Next Generation AMPGARD Lineup—
Front View

Product Description
Medium voltage control
reaches a higher level of
design with the next
generation of Cutler-Hammer
AMPGARD starters from
Eaton. This product
incorporates 60 years of
experience with over 75,000
units installed worldwide. The
SLB and SLS contactor is
a low-chop design that
controls 200–8000 hp motors
with ratings of 400 and 800A
vacuum contactors. The
contactor is available in a stab
(SLS) or bolted (SLB) design
within the starter cell. The
two-high structure design can
accommodate two 400A or
one 800A contactor/starter
designs. The two-high
structure is 36 W x 92 H x 30
D inches (914.4 x 2336.8 x
762.0 mm), which includes a
12-inch high top-mounted
main bus compartment.

13

Ratings (Maximum)
400 and 800A 3000 hp at
2500V; 5500 hp at 5000V;
8000 hp at 7200V.
Chronology
The SLB and SLS vacuum
design AMPGARD starter
was introduced in 2005 with
both 400 and 800A ratings to
be incorporated into the next
generation of AMPGARD
assembly. The starters are
built in Asheville, NC. The
new SLS and SLB contactors
will not be interchangeable
with the existing SJ or SL
contactors.

1
2
3
4

Stab-In AMPGARD 400A
Contactor—Rear View

5
6
7

Replacement Capabilities

8

For further information,
contact the Asheville plant
at 1-800-523-3775.

9
10

Stab-In AMPGARD 800A
Contactor—Rear View

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-93

13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Motor Control
SL and SJ Vacuum AMPGARD Starters (Medium Voltage)

AMPGARD IT. Soft Start
Components
The Cutler-Hammer
AMPGARD IT. Soft Start
components are now
available for upgrading
existing full-voltage and
reduced-voltage starters. The
requirements to convert
starters into AMPGARD IT.
Soft Start will depend on
specific configurations of the
existing starter. Space will be
required for two 36-inch
wide, 45-inch high cells that
are ideally mounted in the
same vertical structure. The
upper compartment contains
the ‘M’ Contactor Cell and
the lower compartment
contains the SCR Truck Cell.
The new door provided with
the SCR Truck Cell includes
the MV801 control module
and is made to interlock with
the door on the upper
compartment.
If the targeted upgrade is for
a FVNR AMPGARD starter
presently located in the upper
compartment, then the
conversion is simplified by
using the existing FVNR
starter as the ‘M’ contactor
cell and converting the
bottom compartment into the
SCR truck cell. The ‘M’
contactor load terminals are
connected to the SCR truck
cell terminals using three
copper bus connectors.
Available SCR truck ratings
include 200A and 400A.
See Page V12-T13-95 for a
description of other existing
starter configurations. The
advanced diagnostics
included in the MV801
control module include:
●
●
●
●
●
●

MV801 Control Module
AMPGARD IT. Soft Start (Doors Open)

SCR Truck (Rear)

AMPGARD IT. Soft Start

Phase loss
Phase imbalance
Jam
Stall
Over/undervoltage
Motor overload

22

SCR Truck Cell

23
24
25
V12-T13-94

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

Motor Control
Synchronous

13

Typical AMPGARD Starter Configurations
Example 1
(Before Retrofit)

Example 2
(Before Retrofit)

1

Example 1 and 2
(After Retrofit)

2
3

Upper
Compartment

4

‘M’
Contactor

5
6
Lower
Compartment

7

New
SCR
Truck Cell

8
Note: Example 1—Upper
Compartment must be converted
to ‘M’ contactor cell. Lower
compartment must be converted
into SCR truck cell.

9

Note: Example 2—Upper
compartment FVNR can be used
as the ‘M’ contactor cell. Lower
compartment must be converted
to SCR truck cell.

Example 3 (Before Retrofit)

10
11

Example 3 (After Retrofit)

12
‘R’ Contactor
(RVAT)

13

Upper
Compartment

‘S’ (RVAT)
or
‘R’ (RVPR)

‘M’
Contactor

14
15

Available for
Other Use

16
Autotransformer
or
Reactor

‘M’
Contactor

New
SCR
Truck Cell

17
18
19

Note: Example 3—‘M’
contactor cell can be relocated to
upper compartment. Lower
compartment must be converted
into SCR truck cell.

20
21
22
23
24
25

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

V12-T13-95

13
1
2

Motor Control
Synchronous

AMPGARD Solutions Overview
AMPGARD Selection Table
AMPGARD Aftermarket Products Available

4

AMPGARD OIL

1945–1957

■

—

AMPGARD AH

1948–1957

■

—

5

AMPGARD AMI

1948–1957

AMPGARD 25L2

1962–1990

■

■6

■

■

RPD8855A

AMPGARD 50L2

1963–1981

■

■6

■

■

RPD8855A

6
7
8
9
10
11
12
13
14
15
16

Cell

2

Isolation
Switch 3

Class 1
Reconditioning

3

Vintage

Add-on
Structure 1

Vacuum
Replacements

Installed
Equipment

Contactor

4

■

—

AMPGARD 50V4

1972–1979

■

■

■

■

■

RP48J01TE

1966–1989

■

■

■

■6

■

■

RPD8855A

AMPGARD 25/50L7

1969–1989

■

■

■6

■

■

RPD8855A

AMPGARD V202 (SJ) 400A

1982–2000

■

■

■

■

RP48J01TE

■

■

■

AMPGARD S202 (SJ) 400A

1987–2000

■

■

■

■

■

■

■

RP48J01TE

AMPGARD W210 (SL) 400A

2000–

■

■

■

■

■

■

■

RP02003002E

■

AMPGARD F210 (SL) 400A

2000–

■

AMPGARD V202 (SJ) 800A

1985–

■

Synchronous Control

1950–

■

■

■

■

■

■

RP02003002E

■

■

■

■

■

RP48J01TE

■

■

Notes
1 Add-on structures contain vacuum starters only.
2 Complete cell including frame, ISO-switch, vacuum or air contactor, and all components to complete a starter.
3 Isolation switch only (LFR replaced LFM after 1974).
4 Complete contactor, available in SJ or SL.
5 New, genuine parts per original specs.
Vacuum replacements— OIL, AH, AMI (one-high starters)
Complete Cell Retrofill
25L2
Vacuum Replacement Contactor
50L2
Vacuum Retrofit Kit
50V4
Vacuum Replacement Contactor
25/50L4
Vacuum Replacement Contactor
Synchronous
Mark V Solid-State Control Retrofit
25/50L7
Vacuum Replacement Contactor and Some Cell Modification
6 Check with factory.

Further Information
Publication
Number

Description

RPD8855A

Renewal Parts Data for AMPGARD LF Air-Break Vintage 200–700A

RPD8855S

Renewal Parts Data for AMPGARD Slipsyn Synchronous Control

18

RP48J01TE

Renewal Parts for AMPGARD SJ Vacuum-Break Vintage 400–800A

RP02003002E

Common Renewal Parts for AMPGARD SL 400A Vacuum Contactors

19

TD48A01ATE

Technical Data for AMPGARD MV Starters

PG48C01TE

Product Guide “SL” Medium Voltage Vacuum Contactors

20

IB48008

Instructions for AMPGARD Mark V Solid-State, Brush-Type, Synchronous Motor Controllers

IB48009

Instructions for AMPGARD Synchronous Motor Field Regulator with VAR and PF Control

22

Reference
Material

AMPGARD 25/50L4

17

21

Parts

5

Pricing Information
Price and Availability Digest (PAD)

23
24
25
V12-T13-96

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

RP04304009E



---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.6
Linearized                      : Yes
Author                          : Zoltun Design
Create Date                     : 2013:10:15 09:28:00-04:00
Modify Date                     : 2013:11:21 10:47:03-05:00
Subject                         : Aftermarket—Volume 12—Motor Control
XMP Toolkit                     : Adobe XMP Core 4.2.1-c043 52.372728, 2009/01/18-15:56:37
Creator Tool                    : PScript5.dll Version 5.2.2
Metadata Date                   : 2013:11:21 10:47:03-05:00
Format                          : application/pdf
Title                           : CA08100014E
Creator                         : Zoltun Design
Description                     : Aftermarket—Volume 12—Motor Control
Producer                        : Acrobat Elements 9.0.0 (Windows)
Document ID                     : uuid:4dc7b364-eb37-4596-8bc0-aafe075f230b
Instance ID                     : uuid:da740c5d-8f51-da48-a6aa-159da48e03c9
Page Layout                     : SinglePage
Page Count                      : 96

EXIF Metadata provided by EXIF.tools