CA08100014E

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Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-1

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Motor Control

Motor Control

13 Motor Control

Contactors, Starters and Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-2

Adjustable Frequency AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-69

Synchronous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-73

Starters (Medium Voltage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-84

V12-T13-2 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Contents

Description Page

Pre 3-Star

Product History Time Line, Replacement

Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-4

3-Star

Product History Time Line, Replacement

Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-5

Citation

Product History Time Line. . . . . . . . . . . . . . . . . . . . . V12-T13-6

Replacement Capabilities . . . . . . . . . . . . . . . . . . . . . V12-T13-7

Ty p e N

Product History Time Line, Replacement

Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-22

A200

Product History Time Line, Replacement

Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-23

Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-26

A202

Product History Time Line, Replacement

Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-33

V201 and V200

Replacement Capabilities . . . . . . . . . . . . . . . . . . . . V12-T13-36

Freedom

Product Description, Product History Time Line . . . V12-T13-37

Replacement Capabilities . . . . . . . . . . . . . . . . . . . . V12-T13-38

Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-46

IT. Electromechanical NEMA

Product Description, Product History Time Line,

Replacement Capabilities, Technology Upgrades . . V12-T13-47

IT. Electromechanical IEC

Product Description, Product History Time Line,

Replacement Capabilities, Technology Upgrades . . V12-T13-48

XT IEC Power Control

Product Description, Product History Time Line,

Replacement Capabilities, . . . . . . . . . . . . . . . . . . . V12-T13-49

Advantage

Product Description, Product History Time Line,

Replacement Capabilities, Technology Upgrades . . V12-T13-51

Definite Purpose

Product History Time Line, Replacement

Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-52

JF Autostarter

Product History Time Line, Replacement

Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-53

ME and MD dc Contactors

Product Description, Product History,

Product History Time Line, Replacement

Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-54

Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-57

C80 Mill Type dc Contactors

Product Description, Product History Time Line,

Replacement Capabilities, Technology Upgrades . . V12-T13-58

Description Page

511 AC and DC Brakes

Product Description, Product History Time Line,

Replacement Capabilities, Technology Upgrades . . .V12-T13-61

DPM-Contactor

Product Description, Product History Time Line,

Replacement Capabilities, Technology Upgrades . . .V12-T13-62

AVD-Contactor

Product Description, Product History,

Product History Time Line,

Replacement Capabilities, Technology Upgrades . . .V12-T13-63

D-Contactor

Product Description, Product History,

Product History Time Line, Replacement

Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-64

Reversing/Assignment Contactors

Product Description, Product History,

Product History Time Line, Replacement

Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-65

P- & S-Contactors

Product Description, Product History,

Product History Time Line, Replacement

Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-66

Overview

Type N Contactor Citation Starter

Product Description

Cutler-Hammer® Starters and Contactors from Eaton’s electrical

business were and are designed to control functions of a

connected motor by starting, stopping, reversing, regulating and

protecting. When functions do not include speed regulation, this

device is known as a starter rather than a controller.

Applications for starter functions are fans, pumps, constant

horsepower, constant or variable torque machine tools, constant

torque metalworking machinery, variable torque and horsepower

fans and blowers, constant power heating, lighting, pumps and

motors for all types of applications.

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-3

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Motor Control

Contactors, Starters and Brakes

Product History

Freedom

The Cutler-Hammer line of

contactors and starters dates

back to the early 1920s in

Milwaukee, WI. Changes

in coil construction, making

the first moisture-proof

vacuum with impregnated

coils, were innovations

in this line of contactors and

starters manufactured before

the 3-Star line (now known as

the Pre 3-Star). Eutectic alloy

overloads were used later in

this design with the design

change to the 3-Star line. A

few of the new features of

the 3-Star line of contactors

and starters were the first

standard three-coil overload

relays, new molding

compounds, new metals

and cast resin coils.

IT.

The Type F magnetic

contactor is the first

magnetically controlled

contactor in our

Westinghouse® records.

It was open in design,

simple in construction and

was state-of-the-art due to

its magnetically controlled

armature. The Type F

contactor was replaced by

the DE-ION® contactor, which

featured the Westinghouse

trademark DE-ION arc

quenching. The DE-ION was

followed by the Type DN,

Type N and the Type A, today

known as the A200. The Type

B was developed in the late

1970s and was obsoleted

two or three years later. The

A200 open control is still a

current offering. Prior to

1985, some of the larger

sizes (5–9) were known as

GCA and GCD.

The Citation line of contactors

and starters was introduced

in 1968 with many new

features: the new CI non-

wearing totally enclosed

permanent air gap magnet

structure; dual wound

magnet coil with plug-in

feature; color coded, twin

break dust-safe contacts;

and straight-through wiring.

Although the Citation line

was obsoleted in 1997,

replacement contact kits,

magnet coils and heater coils

will continue to be available.

Today, the Freedom™

contactor, launched in 1986,

coexists with the solid-state

heaterless IT. contactor, a

microprocessor-controlled

magnetic contactor

introduced in 2002.

V12-T13-4 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Pre 3-Star

Originally a Cutler-Hammer

Product

Size 1 Contactor

Size 2 Contactor

Size 5 Contactor

Parts are no longer available

for Pre-3 Star.

Product History Time Line for Pre 3-Star, Bulletin 9586 1

Replacement Capabilities

There are no replacement

parts available. Replace with

new contactor or starter.

Technology Upgrades

Size 00–3—Freedom or IT.

Sizes 4–5—Freedom,

Vacuum or IT.

Note

1For all NEMA® rated starters, please

contact Standard Open Control

Aftermarket at 1-800-535-8992.

Sizes 00 – 5

Size 1920 1940 1960 1980 2000 Present

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-5

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Motor Control

Contactors, Starters and Brakes

3-Star

Originally a Cutler-Hammer

Product

Typical Size 0—Starter

Typical Size 1—Contactor

Typical Size 5—Starter

Product History Time Line for 3-Star, Bulletin 9560, 9586, 9589, 9591, 9556, 9658,

9736 and 9739 1

Replacement Capabilities

There are no replacement

parts available. Replace with

new contactor or starter.

Technology Upgrades

Sizes 00–3—Freedom or IT.

Sizes 4–5—Freedom,

Vacuum or IT.

Note

1For all NEMA rated Bulletin 9586

starters, please contact Standard

Open Control Aftermarket

at 1-800-535-8992.

Size 0

Size 1

Size 2

Size 3

Size 4

Size 5

Size 1950 1955 1960 1965 1970 1975 1985 2000 Present

V12-T13-6 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Citation

Originally a Cutler-Hammer Product

Citation Starter and Nameplate

Product History Time Line for Citation A10, A11, A13, A30, A31, A40, A41, A50, A51, A70, A71, A80, A81, B10, B11, B50, B51,

B52, C10, C30 and C50

Note

1Although the number “9” is not imprinted on the coil, it must be used when ordering. For example, the proper ordering number for a 120V, 60 Hz,

AC magnet coil would be 9-1887-1 (refer to the style numbers on Page V12-T13-7).

Catalog

Number

Parts

Publication

SeriesCoil 1

Contact

Kit

NEMA Size Series 1965 1970 1975 1980 1985 1990 1995 2000 Present

Size 00 A1

B1

C1

D1

Size 0 A1

Size 1 A1

Size 2 A1

B1

Size 3 A1

B1

Size 4 A1

B1

Size 5 A1

Size 6 A1

B1

C1

Size 7 A1

B1

Size 8 A1

B1

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-7

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Motor Control

Contactors, Starters and Brakes

Replacement Capabilities

Replacement Capabilities—Contacts and Coils

Replacement Capabilities—Contacts and Coils, continued

Notes

1Citation overload relays are no longer available. A Freedom overload may be an option. Contact Control Aftermarket at 1-800-535-8992.

2Replace complete contactor.

3Non-encapsulated coil.

4For use in existing DC operated devices. Not for conversion of existing AC operated devices to DC.

Description

Coil

Suffix

Style and Part Numbers

Size 00 Size 00 Size 00 Size 00 Size 0 Size 1 Size 2 Size 2 Size 3 Size 3

Series A1 1Series B1 Series C1 Series D1 Series A1 Series B1 Series A1 Series B1

Contact Kits

Part number on contactor or

starter nameplate

Two-pole without interlock — 6-21 222 6-22 6-23 6-24 6-34 6-25 6-35

Three-pole without interlock — 6-21-2 222 6-22-2 6-23-2 6-24-2 6-34-2 6-25-2 6-35-2

Three-pole with interlock — 6-21-3 22— ——————

Four-pole without interlock — — — — — 6-22-3 6-23-3 —6-34-3 ——

Five-pole without interlock — — — — — 6-22-4 6-23-4 —6-34-4 ——

Magnet Coils

120V, 60 Hz or 110V, 50 Hz A 9-1945-1 9-2183-1 9-2650-1 9-2823-1 9-1887-1 9-1887-1 9-1889-1 9-2526-1 9-1891-1 9-1889-1

240V, 60 Hz or 220V, 50 Hz B 9-1945-2 9-2183-2 9-2650-2 9-2823-2 9-1887-2 9-1887-2 9-1889-2 9-2526-2 9-1891-2 9-1889-2

480V, 60 Hz or 440V, 50 Hz C 9-1945-3 9-2183-5 9-2650-3 9-2823-3 9-1887-3 9-1887-3 9-1889-3 9-2526-3 9-1891-3 9-1889-3

600V, 60 Hz or 550V, 50 Hz D 9-1945-4 9-2183-19 9-2650-4 9-2823-4 9-1887-4 9-1887-4 9-1889-4 9-2526-4 9-1891-4 9-1889-4

208V, 60 Hz E 9-1945-5 9-2183-17 9-2650-5 9-2823-5 9-1887-5 9-1887-5 9-1889-13 9-2526-5 9-1891-13 9-1889-13

24V, 60 Hz T 9-1945-8 9-2183-16 9-2650-7 9-2823-18 9-1887-7 9-1887-7 9-1889-20 9-2526-6 9-1891-15 9-1889-20

380V, 50 Hz L 9-1945-6 9-2183-3 9-2650-6 9-2421-18 39-1887-8 9-1887-8 9-1889-14 9-2526-7 9-1891-14 9-1889-14

277V, 60 Hz H 9-1945-16 9-2183-18 9-2650-13 9-2823-12 9-1887-16 9-1887-16 9-1889-31 9-2526-15 9-1891-26 9-1889-31

9-2823-17

120 Vdc 4A1 — — — — 9-2024-2 9-2024-2 9-2025-2 9-2626-2 9-2026-2 9-2025-2

240 Vdc 4B1 — — — — 9-2024-1 9-2024-1 9-2025-1 9-2626-1 9-2026-1 9-2025-1

24 Vdc 4T1 — — — — 9-2024-4 9-2024-4 9-2025-4 9-2626-4 9-2026-4 9-2025-4

48 Vdc 4W1 — — — — 9-2024-3 9-2024-3 9-2025-3 9-2626-3 9-2026-3 9-2025-3

Description

Coil

Suffix

Style and Part Numbers

Size 4Size 4Size 5Size 6Size 6Size 6Size 7Size 7Size 8 Size 8

Series A1 Series B1 Series A1 Series B1 Series C1 Series A1 Series B1 Series A1 Series B1

Contact Kits

Part number on contactor or

starter nameplate

Two-pole — 6-26 6-36-3 6-27 6-28 —6-601-2 6-28 —— —

Three-pole — 6-26-2 6-36-4 6-27-2 6-28-2 6-570 6-601 6-28-2 6-570 646C829G05 6-571

Magnet Coils

120V, 60 Hz or 110V, 50 Hz A 9-1891-1 9-1891-1 9-1891-1 9-1875-1 9-2651 9-2698 9-1875-1 9-2651 438C805G12 9-2654

240V, 60 Hz or 220V, 50 Hz B 9-1891-2 9-1891-2 9-1891-2 9-1875-2 9-2651-2 9-2698-2 9-1875-2 9-2651-2 438C805G11 9-2654-2

480V, 60 Hz or 440V, 50 Hz C 9-1891-3 9-1891-3 9-1891-3 9-1875-3 9-2651-3 9-2698-3 9-1875-3 9-2651-3 438C805G10 9-2654-3

600V, 60 Hz or 550V, 50 Hz D 9-1891-4 9-1891-4 9-1891-4 9-1875-4 9-2651-4 9-2698-4 9-1875-4 9-2651-4 —9-2654-4

208V, 60 Hz E 9-1891-13 9-1891-13 9-1891-13 9-1875-14 9-2651-6 9-2698-5 9-1875-14 9-2651-6 438C805G11 9-2654-6

24V, 60 Hz T 9-1891-15 9-1891-15 9-1891-15 —————— —

380V, 50 Hz L 9-1891-14 9-1891-14 9-1891-14 —9-2651-5 9-2698-6 —9-2651-5 438C805G15 9-2654-5

277V, 60 Hz H 9-1891-26 9-1891-26 9-1891-26 —————— —

120 Vdc 4A1 9-2026-2 9-2026-2 9-2026-2 —————— —

240 Vdc 4B1 9-2026-1 9-2026-1 9-2026-1 —————— —

24 Vdc 4T1 9-2026-4 9-2026-4 9-2026-4 —————— —

48 Vdc 4W1 9-2026-3 9-2026-3 9-2026-3 —————— —

V12-T13-8 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Three-Pole Contact Kit, Size 3, Series B1 Three-Pole Contact Kit, Size 5

Replacement Capabilities—Overload Relays

Replacement Capabilities—Overload Relays, continued

Technology Upgrades

Sizes 00–3—Freedom or IT.

Sizes 4–6—Freedom, Vacuum

or IT.

Sizes 7–8—Freedom

Adapter Plates

The adapter plates make it

possible to replace a Citation

starter

with a Freedom or

Advantage starter and

the

same mounting holes can

be used.

Notes

1Citation overload relays are no longer

available. Replace with up-to-date

starter, or contact Standard Open Control

Aftermarket at 1-800-535-8992

to determine Freedom overload relay

compatibility.

2No longer available. Replace with up-to-

date overload relay or starter.

3Will no longer be available once stock

is depleted. If stock is out, replace with

up-to-date overload relay or starter.

4On Vista; no price.

Description

Style and Part Numbers

Size 00 Size 00 Size 00 Size 00 Size 0 Size 1 Size 2 Size 2 Size 3 Size 3

Series A1 Series B1 Series C1 Series D1 Series A1 Series B1 Series A1 Series B1

Overload Relays

Without mounting plates—

for replacement on existing starters

Standard trip (Class 20)

Eutectic — 1 Element

3 Element

3 Element with

alarm circuit

11111 1 1111

Slow trip (Class 30)

Eutectic — 1 Element

3 Element

11111 1 1111

Replacement Thermal Elements

Standard trip eutectic

22222 2 2222

Slow trip eutectic

10-5018 310-5018 310-5018 310-5018 310-5018 310-5018 310-5018 310-5018 310-5018 310-5018 3

Description

Style and Part Numbers

Size 4 Size 4 Size 5 Size 6 Size 6 Size 6 Size 7 Size 7 Size 8 Size 8

Series A1 Series B1 Series A1 Series B1 Series C1 Series A1 Series B1 Series A1 Series B1

Overload Relays

Without mounting plates—

for replacement on existing starters

Standard trip (Class 20)

Eutectic — 1 Element

3 Element

3 Element with

alarm circuit

11111 1 1111

Replacement Thermal Elements

Standard trip eutectic

22222 2 2222

Slow trip eutectic

10-5018 310-5018 310-5018 3—— — ————

Current transformer — — — — 42-3418-3 442-3418-3 4————

Magnet Coil, 120V/60 Hz for Size 3,

Series A1

Adapter Plates Ordering Information

NEMA

Size

Adapter Plate Catalog Number

Freedom Advantage

00, 0 C321CMP0 —

1C321CMP1 WBASE12

2C321CMP2 WBASE 12

3C321CMP3 WBASE 34

4C321CMP4 WBASE 34

5C321CMP5 —

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-9

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Contactors, Starters and Brakes

Heaters

Overload relays do not include

heaters. Please see table for

heater element index.

Heater Selection

For Replacement in Existing

Applications Only

Heaters are rated to protect

40°C rise of motors; and,

open and drip-proof motors

having a service factor of

1.15 where the motor and

the controller are at the same

ambient temperature.

For other conditions:

1. For 50°C, 55°C and 75°C

(122°F, 131°F and 167°F)

rise motors and

enclosed motors having

a service factor of 1.0,

select one size smaller.

2. Ambient temperature of

the starter lower than

the motor by 26°C

(79°F), use one size

smaller.

3. Ambient temperature of

the starter higher than

the motor by 26°C

(79°F), use one size

larger.

Ultimate tripping current of

heaters is approximately 1.25

times the minimum current

rating listed in the tables.

Heater Selection Index

Note: Use this index to cross-reference tables on Pages V12-T13-9 through V12-T13-21.

Index of Overload Relay Heater Selection Tables

Notes

1Select heaters for 50% of rated full load current.

2Select heaters for 68% of rated full load current.

Individually boxed heaters master packed 10 per carton.

Starter

Type

Catalog

Prefix Type

Heater Selection Table Number

NEMA Size of Starter

00-0-1

(1-1/2)2345678

A10 Open ST-1 ST-3 ST-5 ST-7 ST-16 ST-10 ST-11 ST-12

Enclosed ST-2 ST-4 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12

A11 Open BNC-1 BNC-3 BNC-5 BNC-7 BNC-9 — — —

Enclosed BNC-2 BNC-4 BNC-6 BNC-7 BNC-9 — — —

A13 Open LT-2 LT-4 LT-6 LT-7 LT-8 — — —

Enclosed LT-1 LT-3 LT-5 LT-7 LT-8 — — —

A30 and A40 Enclosed ST-9 ST-3 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12

A31 and A41 Enclosed BNC-8 BNC-3 BNC-6 BNC-7 BNC-9 — — —

A50 Open ST-1 ST-3 ST-5 ST-7 ST-16 ST-10 ST-11 ST-12

Enclosed ST-2 ST-4 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12

A51 Open BNC-1 BNC-3 BNC-5 BNC-7 BNC-9 — — —

Enclosed BNC-2 BNC-4 BNC-6 BNC-7 BNC-9 — — —

A70 and A80 Enclosed ST-9 ST-3 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12

A71 and A81 Enclosed BNC-8 BNC-3 BNC-5 BNC-7 BNC-9 — — —

A400-A420 Enclosed — — ST-14 ST-15 ST-16 ST-10 ST-11 ST-12

A460 1Enclosed ST-2 1ST-4 1ST-6 1ST-7 1ST-16 1ST-10 1ST-11 1ST-12 1

A490 2Enclosed ST-2 2ST-4 2ST-6 2ST-7 2ST-16 2ST-10 2ST-11 2ST-12 2

A700 Open ST-1 ST-3 ST-5 ST-7 ST-16 — — —

Enclosed ST-2 ST-4 ST-6 ST-7 ST-16 ST-10 — —

A800-A803 Enclosed ST-9 ST-3 ST-5 ST-7 ST-16 ST-10 ST-11 —

A804-A806 Enclosed ST-9 ST-3 ST-5 — — — — —

A808-A809 Enclosed — ST-13 ST-5 ST-5 — — — —

B10 and B50 Enclosed ST-1 ST-3 ST-5 ST-7 — — — —

B11 and B51 Open BNC-1 — — — — — — —

Enclosed BNC-2 BNC-3 BNC-5 — — — — —

C300 Open and

enclosed

ST-1 ST-3 ST-5 ST-7 — — — —

C301 Open and

enclosed

BNC-1 BNC-4 BNC-5 BNC-7 — — — —

C303 Open and

enclosed

LT-2 LT-4 LT-6 LT-7 — — — —

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Motor Control

Contactors, Starters and Brakes

Overload Relay Heater Selection Tables

Type ST Standard Trip Eutectic Alloy

For replacement in existing applications only; for motors with 1.15 service factor.

Notes

1For A460 controllers, select heaters at 50% of rated full load current.

2For A490 controllers, select heaters at 58% of rated full load current.

Individually boxed heaters master packed 10 per carton.

Table ST-1 Table ST-2 Table ST-3 Table ST-4 Table ST-5

Heater

Catalog

Number

NEMA Sizes 00, 0, 1, 1-1/2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 NEMA Size 3

For Open Type

Catalog Prefix A10, A50,

A700, B10, B50, C300

For Enclosed Type

Catalog Prefix B10,

B50, C300

For Enclosed Type

Catalog Prefix A10, A50,

A460 1, A490 2, A700

For Open Type

Catalog Prefix A10, A50,

A700, B10, C300

For Enclosed Type

Catalog Prefix B10, C300, A30,

A40, A70, A80, A800-A803

For Enclosed Type

Catalog Prefix A10, A50,

A460 1, A490 2, A700

For Open Type

Catalog Prefix A10, A50,

A700, B10, C300

For Enclosed Type

Catalog Prefix A70, A80,

A800-A803, A808-A809, B10

Heater Ampere Range

0.167–0.187 0.155–0.173 — — — H1101

0.188–0.210 0.174–0.195 — — — H1102

0.211–0.237 0.196–0.220 — — — H1103

0.238–0.266 0.221–0.247 — — — H1104

0.267–0.298 0.248–0.278 — — — H1105

0.299–0.334 0.279–0.310 — — — H1106

0.335–0.376 0.311–0.349 — — — H1107

0.377–0.422 0.350–0.391 — — — H1108

0.423–0.474 0.392–0.441 — — — H1109

0.475–0.532 0.442–0.495 — — — H1110

0.533–0.598 0.496–0.555 — — — H1111

0.599–0.672 0.556–0.624 — — — H1112

0.673–0.757 0.625–0.703 — — — H1113

0.758–0.855 0.704–0.795 — — — H1114

0.865–0.959 0.796–0.895 — — — H1115

0.960–1.07 0.896–0.999 — — — H1116

1.08–1.21 1.00–1.12 — — — H1117

1.22–1.35 1.13–1.25 — — — H1018

1.36–1.52 1.26–1.41 — — — H1019

1.53–1.70 1.42–1.58 — — — H1020

1.71–1.90 1.59–1.77 — — — H1021

1.91–2.10 1.78–1.96 — — — H1022

2.11–2.33 1.97–2.17 — — — H1023

2.34–2.62 2.18–2.44 — — — H1024

2.63–2.93 2.45–2.72 — — — H1025

2.94–3.27 2.73–3.04 — — — H1026

3.28–3.64 3.05–3.38 — — — H1066

3.65–4.06 3.39–3.73 3.72–4.10 — — H1027

4.07–4.55 3.74–4.18 4.11–4.59 3.86–4.31 — H1028

4.56–5.03 4.19–4.63 4.60–5.07 4.32–4.77 — H1029

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-11

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Motor Control

Contactors, Starters and Brakes

Type ST Standard Trip Eutectic Alloy, continued

For replacement in existing applications only; for motors with 1.15 service factor.

Notes

1For A460 controllers, select heaters at 50% of rated full load current.

2For A490 controllers, select heaters at 58% of rated full load current.

Individually boxed heaters master packed 10 per carton.

Table ST-1 Table ST-2 Table ST-3 Table ST-4 Table ST-5

Heater

Catalog

Number

NEMA Sizes 00, 0, 1, 1-1/2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 NEMA Size 3

For Open Type

Catalog Prefix A10, A50,

A700, B10, B50, C300

For Enclosed Type

Catalog Prefix B10,

B50, C300

For Enclosed Type

Catalog Prefix A10, A50,

A460 1, A490 2, A700

For Open Type

Catalog Prefix A10, A50,

A700, B10, C300

For Enclosed Typ e

Catalog Prefix B10, C300, A30,

A40, A70, A80, A800-A803

For Enclosed Type

Catalog Prefix A10, A50,

A460 1, A490 2, A700

For Open Type

Catalog Prefix A10, A50,

A700, B10, C300

For Enclosed Type

Catalog Prefix A70, A80,

A800-A803, A808-A809, B10

Heater Ampere Range

5.04–5.59 4.64–5.15 5.08–5.65 4.78–5.31 — H1030

5.60–6.25 5.16–5.68 5.66–6.29 5.32–5.90 — H1031

6.26–6.92 5.69–6.30 6.30–7.00 5.91–6.55 — H1032

6.93–7.75 6.31–7.05 7.01–7.82 6.56–7.33 — H1033

7.76–8.63 7.06–7.76 7.83–8.79 7.34–8.15 8.32–9.27 H1034

8.64–9.59 7.77–8.63 8.80–9.67 8.16–9.03 9.28–10.1 H1035

9.60–10.6 8.64–9.51 9.68–10.8 9.04–10.1 10.2–11.4 H1036

10.7–11.9 9.52–10.5 10.9–12.0 10.2–11.2 11.5–12.8 H1037

12.0–13.3 10.6–11.8 12.1–13.4 11.3–12.5 12.9–14.3 H1038

13.4–14.7 11.9–13.1 13.5–14.9 12.6–13.9 14.4–16.0 H1039

14.8–16.6 13.2–14.8 15.0–17.6 14.0–15.7 16.1–17.8 H1040

16.7–18.8 14.9–16.7 17.7–19.0 15.8–17.5 17.9–20.3 H1041

18.9–21.2 16.8–18.9 19.1–21.5 17.6–19.8 20.4–22.9 H1042

21.3–23.9 19.0–21.3 21.6–24.5 19.9–22.3 23.0–26.0 H1043

24.0–27.0 21.4–24.1 24.6–27.9 22.4–25.4 26.1–29.5 H1044

— 24.2–27.0 28.0–32.0 25.5–28.7 29.6–33.5 H1045

— — 32.1–36.6 28.8–32.5 33.6–37.8 H1046

— — 36.7–41.8 32.6–36.6 37.9–42.8 H1047

— — 41.9–45.0 36.7–41.0 42.9–48.5 H1048

— — — 41.1–45.0 48.6–55.1 H1049

— — — — 55.2–62.3 H1050

— — — — 62.4–69.5 H1051

— — — — 69.6–79.1 H1052

— — — — 79.2–90.0 H1054

——— —— H1055

——— —— H1056

——— —— H1057

——— —— H1058

V12-T13-12 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Type ST Standard Trip Eutectic Alloy, continued

For replacement in existing applications only; for motors with 1.15 service factor.

Notes

1For A460 controllers, select heaters for 50% of rated full load current.

2For A490 controllers, select heaters for 58% of rated full load current.

Individually boxed heaters master packed 10 per carton.

Table ST-6 Table ST-7 Table ST-8 Table ST-9 Table ST-10

Heater

Catalog

Number

NEMA Size 3 NEMA Size 4 NEMA Size 5 NEMA Size 0 and 1 NEMA Size 6

For Enclosed Type

Catalog Prefix A10, A30,

A40, A50, A460 1, A490 2,

A700

For Open Type

Catalog Prefix A10, A50, C300

For Enclosed Typ e

Catalog Prefix A10, A30,

A40, A50, A70, A80, A460 1,

A490 2, A700, A800-A803

For Open and Enclosed

Catalog Prefix A10, A50,

A30-40, A70, A80, A400,

A410, A420, A460, A490,

A800-A801

For Enclosed Type

Catalog Prefix A30, A40,

A70, A80, A800-A803

For Open Type

Catalog Prefix A10, A50,

A700

For Enclosed Type

Catalog Prefix A10, A30,

A40, A50, A70, A80, A400,

A460 1, A490 2, A700

Heater Ampere Range

— — — 0.164–0.183 — H1101

— — — 0.184–0.205 — H1102

— — — 0.206–0.232 — H1103

— — — 0.233–0.260 — H1104

— — — 0.261–0.293 — H1105

— — — 0.294–0.328 — H1106

— — — 0.329–0.369 — H1107

— — — 0.370–0.414 — H1108

— — — 0.415–0.465 — H1109

— — — 0.466–0.522 — H1110

— — — 0.523–0.586 — H1111

— — — 0.587–0.659 — H1112

— — — 0.660–0.743 — H1113

— — — 0.744–0.839 — H1114

— — — 0.840–0.943 — H1115

— — — 0.944–1.05 — H1116

— — — 1.06–1.17 — H1117

— — — 1.18–1.31 — H1018

— — — 1.32–1.47 154–171 H1019

— — 92–101 1.48–1.66 172–192 H1020

— — 102–113 1.67–1.85 193–215 H1021

— — 114–125 1.86–2.04 216–237 H1022

— — 126–139 2.05–2.26 238–263 H1023

— — 140–157 2.27–2.54 264–295 H1024

— — 158–175 2.55–2.85 296–330 H1025

— — 176–196 2.86–3.18 331–369 H1026

— — 197–218 3.19–3.53 370–410 H1066

— — 219–243 3.54–3.95 411–458 H1027

— — 244–270 3.96–4.41 459–512 H1028

— — — 4.42–4.88 513–574 H1029

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-13

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Motor Control

Contactors, Starters and Brakes

Type ST Standard Trip Eutectic Alloy, continued

For replacement in existing applications only; for motors with 1.15 service factor.

Notes

1For A460 controllers, select heaters for 50% of rated full load current.

2For A490 controllers, select heaters for 58% of rated full load current.

Individually boxed heaters master packed 10 per carton.

Table ST-6 Table ST-7 Table ST-8 Table ST-9 Table ST-10

Heater

Catalog

Number

NEMA Size 3 NEMA Size 4 NEMA Size 5 NEMA Size 0 and 1 NEMA Size 6

For Enclosed Type

Catalog Prefix A10, A30,

A40, A50, A460 1, A490 2,

A700

For Open Type

Catalog Prefix A10, A50, C300

For Enclosed Type

Catalog Prefix A10, A30,

A40, A50, A70, A80, A460 1,

A490 2, A700, A800-A803

For Open and Enclosed

Catalog Prefix A10, A50,

A30-40, A70, A80, A400,

A410, A420, A460, A490,

A800-A801

For Enclosed Type

Catalog Prefix A30, A40,

A70, A80, A800-A803

For Open Typ e

Catalog Prefix A10, A50,

A700

For Enclosed Type

Catalog Prefix A10, A30,

A40, A50, A70, A80, A400,

A460 1, A490 2, A700

Heater Ampere Range

— — — 4.89–5.42 — H1030

— — — 4.89–5.42 — H1031

— — — 6.08–6.64 — H1032

— — — 6.65–7.43 — H1033

8.24–9.19 — — 7.44–8.23 — H1034

9.20–10.1 — — 8.24–9.19 — H1035

10.2–11.3 — — 9.20–10.1 — H1036

11.4–12.7 — — 10.2–11.3 — H1037

12.8–14.1 — — 11.4–12.6 — H1038

14.2–15.8 — — 12.7–14.0 — H1039

15.9–17.7 — — 14.1–15.7 — H1040

17.8–20.1 — — 15.8–17.7 — H1041

20.2–22.7 20.6–23.3 — 17.8–19.8 — H1042

22.8–25.5 23.4–26.3 — 19.9–22.0 — H1043

25.6–28.9 26.4–30.8 — 22.1–24.9 — H1044

29.0–32.5 30.9–34.0 — 25.0–27.0 — H1045

32.6–36.7 34.1–38.3 — — — H1046

36.8–41.0 38.4–43.4 — — — H1047

41.1–46.0 43.5–49.3 — — — H1048

46.1–51.8 49.4–55.8 — — — H1049

51.9–58.6 55.9–63.1 — — — H1050

58.7–64.6 63.2–70.4 — — — H1051

64.7–72.7 70.5–79.9 — — — H1052

72.8–83.1 80.0–92.7 — — — H1054

V12-T13-14 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Type ST Standard Trip Eutectic Alloy, continued

For replacement in existing applications only; for motors with 1.15 service factor.

Notes

1For A460 controllers, select heaters for 50% of rated full load current.

2For A490 controllers, select heaters for 58% of rated full load current.

Individually boxed heaters master packed 10 per carton.

Table ST-11 Table ST-12 Table ST-13 Table ST-14 Table ST-15

Heater

Catalog

Number

NEMA Size 7 NEMA Size 8 NEMA Size 2 NEMA Size 3 NEMA Size 4

For Open Type

Catalog Prefix A10, A50, A700

For Enclosed Type

Catalog Prefix A10, A30,

A40, A50, A70, A80, A400,

A460 1, A490 2, A700

For Open Type

Catalog Prefix A10, A50, A700

For Enclosed Type

Catalog Prefix A10, A30,

A40, A50, A70, A80, A400,

A460 1, A490 2, A700

For Enclosed Type

Catalog Prefix A808, A809

For Enclosed Type

Catalog Prefix A400

For Enclosed Type

Catalog Prefix A400

Heater Ampere Range

—————H1101

—————H1102

—————H1103

—————H1104

—————H1105

—————H1106

—————H1107

—————H1108

—————H1109

—————H1110

—————H1111

—————H1112

—————H1113

—————H1114

—————H1115

—————H1116

—————H1117

229–255 — ———H1018

256–287 384–429 ———H1019

288–321 430–482 ———H1020

322–359 483–538 ———H1021

360–397 539–595 ———H1022

398–439 596–657 ———H1023

440–492 658–741 ———H1024

493–551 742–827 ———H1025

552–615 828–924 ———H1026

616–685 925–1027 ———H1066

686–763 1028–1147 ———H1027

764–855 1148–1285 3.89–4.35 — — H1028

——4.36–4.81 — — H1029

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-15

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Motor Control

Contactors, Starters and Brakes

Type ST Standard Trip Eutectic Alloy, continued

For replacement in existing applications only; for motors with 1.15 service factor.

Notes

1For A460 controllers, select heaters for 50% of rated full load current.

2For A490 controllers, select heaters for 58% of rated full load current.

Individually boxed heaters master packed 10 per carton.

Table ST-11 Table ST-12 Table ST-13 Table ST-14 Table ST-15

Heater

Catalog

Number

NEMA Size 7 NEMA Size 8 NEMA Size 2 NEMA Size 3 NEMA Size 4

For Open Type

Catalog Prefix A10, A50, A700

For Enclosed Type

Catalog Prefix A10, A30,

A40, A50, A70, A80, A400,

A460 1, A490 2, A700

For Open Type

Catalog Prefix A10, A50, A700

For Enclosed Typ e

Catalog Prefix A10, A30,

A40, A50, A70, A80, A400,

A460 1, A490 2, A700

For Enclosed Type

Catalog Prefix A808, A809

For Enclosed Type

Catalog Prefix A400

For Enclosed Type

Catalog Prefix A400

Heater Ampere Range

— — 4.82–5.35 — — H1030

— — 5.36–5.96 — — H1031

— — 5.97–6.63 — — H1032

— — 6.64–7.41 — — H1033

— — 7.42–8.23 7.84–8.71 — H1034

— — 8.24–9.19 8.72–9.67 — H1035

— — 9.20–10.2 9.68–10.8 — H1036

— — 10.3–11.4 10.9–12.0 — H1037

— — 11.5–12.8 12.1–13.5 — H1038

— — 12.9–14.1 13.6–15.0 — H1039

— — 14.2–15.9 15.1–16.8 — H1040

— — 16.0–18.1 16.9–19.1 — H1041

— — 18.2–20.4 19.2–21.6 19.5–21.9 H1042

— — 20.5–23.3 21.7–24.5 22.0–24.7 H1043

— — 23.4–26.5 24.6–27.8 24.8–29.0 H1044

— — 26.6–30.3 27.9–31.5 29.1–31.9 H1045

— — 30.4–34.7 31.6–35.5 32.0–36.1 H1046

— — 34.8–39.6 35.6–40.3 36.2–40.7 H1047

— — 39.7–45.0 40.4–45.6 40.8–46.2 H1048

— — — 45.7–51.8 46.3–52.4 H1049

— — — 51.9–58.6 52.5–59.2 H1050

— — — 58.7–65.2 59.3–66.3 H1051

— — — 65.3–74.3 66.4–75.1 H1052

— — — 74.4–86.3 75.2–87.1 H1054

V12-T13-16 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Type BNC Bimetal

For replacement in existing applications only; for motors with 1.15 service factor.

Note

Individually boxed heaters master packed 10 per carton.

Table BNC-1 Table BNC-2 Table BNC-3 Table BNC-4

Heater

Catalog

Number

NEMA Sizes 00, 0, 1, 1-1/2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2

For Open Type

Catalog Prefix A11, A51, B11, B51, C301

For Enclosed Type

Catalog Prefix C301

For Enclosed Type

Catalog Prefix A11, A51, B11, B51

For Open Type

Catalog Prefix A11, A51, B11, C301

For Enclosed Type

Catalog Prefix A31, A41, A71, A81, B11

For Enclosed Type

Catalog Prefix A11, A51, C301

Heater Ampere Range

0.180–0.201 0.167–0.187 — — H1101

0.202–0.226 0.188–0.210 — — H1102

0.227–0.254 0.211–0.236 — — H1103

0.255–0.285 0.237–0.266 — — H1104

0.286–0.320 0.267–0.297 — — H1105

0.321–0.357 0.298–0.332 — — H1106

0.358–0.402 0.333–0.373 — — H1107

0.403–0.451 0.374–0.419 — — H1108

0.452–0.506 0.420–0.470 — — H1109

0.507–0.568 0.471–0.528 — — H1110

0.569–0.638 0.529–0.592 — — H1111

0.639–0.716 0.593–0.663 — — H1112

0.717–0.799 0.664–0.743 — — H1113

0.800–0.911 0.744–0.847 — — H1114

0.912–1.01 0.848–0.951 — — H1115

1.02–1.14 0.952–1.06 — — H1116

1.15–1.29 1.07–1.20 — — H1117

1.30–1.44 1.21–1.33 — — H1018

1.45–1.61 1.34–1.49 — — H1019

1.62–1.80 1.50–1.67 — — H1020

1.81–2.03 1.68–1.89 — — H1021

2.04–2.25 1.90–2.09 — — H1022

2.26–2.49 2.10–2.32 — — H1023

2.50–2.76 2.33–2.57 — — H1024

2.77–3.05 2.58–2.83 — — H1025

3.06–3.39 2.84–3.15 — — H1026

3.40–3.83 3.16–3.51 3.87–4.18 — H1066

3.84–4.22 3.52–3.87 4.19–4.60 3.94–4.33 H1027

4.23–4.63 3.88–4.25 4.61–5.10 4.34–4.78 H1028

4.64–5.19 4.26–4.76 5.11–5.60 4.79–5.27 H1029

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-17

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Motor Control

Contactors, Starters and Brakes

Type BNC Bimetal

For replacement in existing applications only; for motors with 1.15 service factor.

Note

Individually boxed heaters master packed 10 per carton.

Table BNC-1 Table BNC-2 Table BNC-3 Table BNC-4

Heater

Catalog

Number

NEMA Sizes 00, 0, 1, 1-1/2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2

For Open Type

Catalog Prefix A11, A51, B11, B51,

C301

For Enclosed Type

Catalog Prefix C301

For Enclosed Type

Catalog Prefix A11, A51, B11, B51

For Open Type

Catalog Prefix A11, A51, B11, C301

For Enclosed Type

Catalog Prefix A31, A41, A71, A81,

B11

For Enclosed Type

Catalog Prefix A11, A51, C301

Heater Ampere Range

5.20–5.73 4.77–5.27 5.61–6.20 5.28–5.83 H1030

5.74–6.49 5.28–5.90 6.21–6.92 5.84–6.51 H1031

6.50–7.32 5.91–6.63 6.93–7.76 6.52–7.29 H1032

7.33–8.07 6.64–7.35 7.77–8.63 7.30–8.07 H1033

8.08–9.03 7.36–8.15 8.64–9.67 8.08–9.03 H1034

9.04–9.99 8.16–8.87 9.68–10.5 9.04–9.99 H1035

10.0–11.1 8.88–9.99 10.6–11.8 10.0–11.1 H1036

11.2–12.5 10.0–11.1 11.9–13.2 11.2–12.3 H1037

12.6–14.1 11.2–12.5 13.3–15.0 12.4–14.1 H1038

14.2–15.9 12.6–14.1 15.1–17.2 14.2–16.1 H1039

16.0–18.0 14.2–16.1 17.3–19.1 16.2–17.8 H1040

18.1–19.8 16.2–17.7 19.2–21.5 17.9–19.9 H1041

19.9–22.2 17.8–19.8 21.6–23.6 20.0–21.9 H1042

22.3–25.0 19.9–22.2 23.7–27.0 22.0–24.7 H1043

25.1–27.0 22.3–25.0 27.1–30.6 24.8–27.9 H1044

— 25.1–27.0 30.7–35.1 28.0–31.6 H1045

— — 35.2–39.8 31.7–35.3 H1046

— — 39.9–45.0 35.4–39.4 H1047

— — — 39.5–44.4 H1048

— — — 44.5–45.0 H1049

——— —H1050

——— —H1051

——— —H1052

——— —H1054

——— —H1055

——— —H1056

——— —H1057

——— —H1058

V12-T13-18 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Type BNC Bimetal, continued

For replacement in existing applications only; for motors with 1.15 service factor.

Note

Individually boxed heaters master packed 10 per carton.

Table BNC-5 Table BNC-6 Table BNC-7 Table BNC-8 Table BNC-9

Heater

Catalog

Number

NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Sizes 0 and 1 NEMA Size 5

For Open Type

Catalog Prefix A11, B11, A51, C301

For Enclosed Type

Catalog Prefix B11, A71, A81

For Enclosed Type

Catalog Prefix A11, A31,

A41, A51

For Open Type

Catalog Prefix A11, A51, C301

For Enclosed Typ e

Catalog Prefix A11, A31, A41,

A51, A71, A81

For Enclosed Type

Catalog Prefix A31, A41,

A71, A81

For Open and

Enclosed Type

Catalog Prefix A11,

A31-41, A51, A71, A81

Heater Ampere Range

— — — 0.176–0.198 — H1101

— — — 0.199–0.221 — H1102

— — — 0.222–0.249 — H1103

— — — 0.250–0.279 — H1104

— — — 0.280–0.313 — H1105

— — — 0.314–0.350 — H1106

— — — 0.351–0.395 — H1107

— — — 0.396–0.442 — H1108

— — — 0.443–0.497 — H1109

— — — 0.498–0.556 — H1110

— — — 0.557–0.626 — H1111

— — — 0.627–0.703 — H1112

— — — 0.704–0.783 — H1113

— — — 0.784–0.895 — H1114

— — — 0.896–0.999 — H1115

— — — 1.00–1.12 — H1116

— — — 1.13–1.25 — H1117

— — — 1.26–1.40 — H1018

— — — 1.41–1.56 — H1019

— — — 1.57–1.74 96.8–108 H1020

— — — 1.75–1.97 109–121 H1021

— — — 1.98–2.19 122–135 H1022

— — — 2.20–2.42 136–149 H1023

— — — 2.43–2.68 150–166 H1024

— — — 2.69–2.95 167–182 H1025

— — — 2.96–3.29 183–203 H1026

— — — 3.30–3.72 204–229 H1066

— — — 3.73–4.10 230–253 H1027

— — — 4.11–4.49 254–283 H1028

— — — 4.50–5.04 — H1029

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-19

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Motor Control

Contactors, Starters and Brakes

Type BNC Bimetal, continued

For replacement in existing applications only; for motors with 1.15 service factor.

Note

Individually boxed heaters master packed 10 per carton.

Table BNC-5 Table BNC-6 Table BNC-7 Table BNC-8 Table BNC-9

Heater

Catalog

Number

NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Sizes 0 and 1 NEMA Size 5

For Open Type

Catalog Prefix A11, B11, A51, C301

For Enclosed Type

Catalog Prefix B11, A71, A81

For Enclosed Typ e

Catalog Prefix A11, A31,

A41, A51

For Open Type

Catalog Prefix A11, A51, C301

For Enclosed Type

Catalog Prefix A11, A31, A41,

A51, A71, A81

For Enclosed Type

Catalog Prefix A31, A41,

A71, A81

For Open and

Enclosed Type

Catalog Prefix A11,

A31-41, A51, A71, A81

Heater Ampere Range

— — — 5.05–5.56 — H1030

— — — 5.57–6.23 — H1031

— — — 6.24–7.03 — H1032

7.57–8.47 7.57–8.39 — 7.04–7.75 — H1033

8.48–9.35 8.40–9.27 — 7.76–8.71 — H1034

9.36–10.1 9.28–10.1 — 8.72–9.59 — H1035

10.2–11.2 10.2–11.1 — 9.60–10.5 — H1036

11.3–12.2 11.2–12.1 — 10.6–11.8 — H1037

12.3–13.7 12.2–13.6 — 11.9–13.3 — H1038

13.8–15.7 13.7–15.5 — 13.4–14.9 — H1039

15.8–17.3 15.6–17.2 — 15.0–16.9 — H1040

17.4–19.9 17.3–19.8 — 17.0–18.5 — H1041

20.0–22.9 19.9–22.7 20.0–22.9 18.6–20.7 — H1042

23.0–26.4 22.8–26.0 23.0–26.4 20.8–23.0 — H1043

26.5–30.6 26.1–30.0 26.5–30.6 23.1–25.7 — H1044

30.7–35.5 30.1–34.4 30.7–35.5 25.8–27.0 — H1045

35.6–41.2 34.5–39.5 35.6–41.2 — — H1046

41.3–46.5 39.6–44.3 41.3–46.5 — — H1047

46.6–52.4 44.4–49.9 46.6–52.4 — — H1048

52.5–57.8 50.0–54.3 52.5–57.8 — — H1049

57.9–63.6 54.4–59.8 57.9–63.6 — — H1050

63.7–69.9 59.9–65.1 63.7–69.9 — — H1051

70.0–79.5 65.2–73.1 70.0–79.5 — — H1052

79.6–90.0 73.2–83.9 79.6–92.0 — — H1054

V12-T13-20 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Type 8LT Slow Trip Eutectic Alloy

For replacement in existing applications only; for motors with 1.15 service factor.

Notes

Individually boxed heaters master packed 10 per carton.

Individually boxed heater coils master packed 10 per carton.

Table LT-1 Table LT-2 Table LT-3 Table LT-4 Table LT-5 Table LT-6 Table LT-7 Table LT-8

Heater

Catalog

Number

NEMA Size 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Size 5

For Enclosed

Type

Catalog Prefix

A13

For Open Type

Catalog Prefix A13,

C303

For Enclosed Type

Catalog Prefix C303

For Enclosed

Type

Catalog Prefix

A13

For Open Type

Catalog Prefix A13,

C303

For Enclosed Type

Catalog Prefix C303

For Enclosed

Type

Catalog Prefix

A13

For Open Type

Catalog Prefix

A13, C303

For Open Type

Catalog Prefix A13,

C303

For Enclosed Typ e

Catalog Prefix A13

For Open and

Enclosed Type

Catalog Prefix A13

Heater Ampere Range

0.167–0.186 0.167–0.186 — — — — — — H1001

0.187–0.209 0.187–0.209 — — — — — — H1002

0.210–0.233 0.210–0.233 — — — — — — H1003

0.234–0.260 0.234–0.260 — — — — — — H1004

0.261–0.293 0.261–0.293 — — — — — — H1005

0.294–0.329 0.294–0.329 — — — — — — H1006

0.330–0.373 0.330–0.373 — — — — — — H1007

0.374–0.417 0.374–0.417 — — — — — — H1008

0.418–0.471 0.418–0.471 — — — — — — H1009

0.472–0.531 0.472–0.531 — — — — — — H1010

0.532–0.591 0.532–0.591 — — — — — — H1011

0.592–0.660 0.592–0.660 — — — — — — H1012

0.661–0.739 0.661–0.739 — — — — — — H1013

0.740–0.823 0.740–0.823 — — — — — — H1014

0.824–0.919 0.824–0.919 — — — — — — H1015

0.920–1.01 0.920–1.01 — — — — — — H1016

1.02–1.14 1.02–1.14 — — — — — — H1017

1.15–1.27 1.15–1.27 — — — — — — H1018

1.28–1.41 1.28–1.41 — — — — — — H1019

1.42–1.61 1.42–1.61 — — — — — — H1020

1.62–1.86 1.62–1.86 — — — — — 96.8–111 H1021

1.87–2.01 1.87–2.01 — — — — — 112–120 H1022

2.02–2.27 2.02–2.27 — — — — — 121–136 H1023

2.28–2.51 2.28–2.51 — — — — — 137–150 H1024

2.52–2.80 2.52–2.80 — — — — — 151–168 H1025

2.81–3.21 2.81–3.21 — — — — — 169–192 H1026

3.22–3.51 3.22–3.51 — — — — — 193–210 H1066

3.52–3.86 3.52–3.86 3.67–3.99 3.67–3.99 — — — 211–231 H1027

3.87–4.36 3.87–4.36 4.00–4.51 4.00–4.51 — — — 232–261 H1028

4.37–4.78 4.37–4.83 4.52–5.03 4.52–5.03 — — — 262–293 H1029

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-21

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Motor Control

Contactors, Starters and Brakes

Type LT Slow Trip Eutectic Alloy, continued

For replacement in existing applications only; for motors with 1.15 service factor.

Notes

Individually boxed heaters master packed 10 per carton.

Individually boxed heater coils master packed 10 per carton.

Table LT-1 Table LT-2 Table LT-3 Table LT-4 Table LT-5 Table LT-6 Table LT-7 Table LT-8

Heater

Catalog

Number

NEMA Size 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Size 5

For Enclosed

Type

Catalog Prefix

A13

For Open Type

Catalog Prefix A13,

C303

For Enclosed Type

Catalog Prefix C303

For Enclosed

Type

Catalog Prefix

A13

For Open Type

Catalog Prefix A13,

C303

For Enclosed Type

Catalog Prefix C303

For Enclosed

Type

Catalog Prefix

A13

For Open Type

Catalog Prefix

A13, C303

For Open Type

Catalog Prefix A13,

C303

For Enclosed Type

Catalog Prefix A13

For Open and

Enclosed Type

Catalog Prefix A13

Heater Ampere Range

4.79–5.35 4.84–5.41 5.04–5.59 5.04–5.59 — — — — H1030

5.36–6.00 5.42–6.07 5.60–6.20 5.60–6.20 — — — — H1031

6.01–6.59 6.08–6.66 6.21–6.88 6.21–6.88 — — — — H1032

6.60–7.35 6.67–7.51 6.89–7.80 6.89–7.80 — — — — H1033

7.36–8.14 7.52–8.31 7.81–8.71 7.81–8.71 8.16–9.11 8.24–9.19 — — H1034

8.15–9.11 8.32–9.27 8.72–9.59 8.72–9.59 9.12–9.99 9.20–10.0 — — H1035

9.12–10.0 9.28–10.3 9.60–10.5 9.60–10.7 10.0–11.2 10.1–11.3 — — H1036

10.1–11.3 10.4–11.7 10.6–11.8 10.8–12.0 11.3–12.3 11.4–12.5 — — H1037

11.4–12.5 11.8–13.0 11.9–13.3 12.1–13.4 12.4–13.9 12.6–14.1 — — H1038

12.6–13.9 13.1–14.5 13.4–14.8 13.5–14.9 14.0–15.5 14.2–15.7 — — H1039

14.0–15.5 14.6–16.3 14.9–16.6 15.0–16.8 15.6–17.4 15.8–17.6 — — H1040

15.6–17.0 16.4–18.1 16.7–18.5 16.9–18.8 17.5–19.6 17.7–19.8 — — H1041

17.1–18.9 18.2–20.3 18.6–20.7 18.9–21.1 19.7–21.9 19.9–22.1 20.0–22.3 — H1042

19.0–21.2 20.4–23.0 20.8–23.3 21.2–24.1 22.0–24.7 22.2–25.2 22.4–25.5 — H1043

21.3–23.3 23.1–25.9 23.4–26.5 24.2–27.3 24.8–28.1 25.3–28.7 25.6–28.9 — H1044

23.4–26.1 26.0–27.0 26.6–30.0 27.4–31.3 28.2–31.8 28.8–32.7 29.0–33.7 — H1045

26.2–27.0 — 30.1–33.7 31.4–35.5 31.9–36.1 32.8–37.3 33.8–37.5 — H1046

— — 33.8–37.5 35.6–40.3 36.2–40.7 37.4–42.3 37.6–42.6 — H1047

— — 37.6–41.9 40.4–45.0 40.8–45.5 42.4–47.9 42.7–48.2 — H1048

— — 42.0–45.0 — 45.6–52.0 48.0–55.4 48.3–55.9 — H1049

—— — — 52.1–58.2 55.5–61.9 56.0–62.3 — H1050

— — — — 58.3–63.2 62.0–67.9 62.4–68.4 — H1051

— — — — 63.3–68.3 68.0–73.3 68.5–73.7 — H1052

— — — — 68.4–79.9 73.4–87.9 73.8–88.7 — H1054

V12-T13-22 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Type N

Originally a Westinghouse

Product

Type N Contactor

Product History Time Line for Type N

Replacement Capabilities

Contact Kits

AC Coils

Technology Upgrades

Sizes 00–3—Freedom or IT.

Sizes 4–5—Freedom,

Vacuum or IT.

0–4

Size 1940 1950 1960 1970 1980 1990 2000 Present

NEMA

Size Poles

Style

Number

031605226

131605212

231605202

331625563

431625564

Voltage Hz

Part Number

Two-, Three-Pole Four-, Five-Pole

Original New Original New

Sizes 0, 1

220/380/440 25/50/60 1470243 9969D90G03 1470263 9969D90G18

550 60 1470244 9969D90G04 N/A N/A

120 60 1605268 9969D90G09 N/A N/A

115/208/230 60/60/60 1605513 9969D90G15 N/A N/A

600 60 1470245 9969D90G20 N/A N/A

Size 2

110/208/220 25/60/60 1470202 9969D92G02 1470222 9969D93G02

220/380/440/480 25/50/60/60 1470203 9969D92G03 N/A N/A

600 60 1470205 9969D92G08 1470225 9969D93G08

120/110 60/50 1605478 9969D92G10 N/A N/A

Size 3

110/208/220 25/60/60 1490646 9969D96G05 1490646 9969D96G05

220/380/400/440 25/50/50/60 1490647 9969D96G06 1490647 9969D96G06

120/110 60/50 1600770 9969D96G09 1600770 9969D96G09

600/500 60/50 1490649 9969D96G21 1490649 9969D96G21

Size 4

110/208/220 25/60/60 1490658 9969D96G11 1597724 9969D96G02

600/500 60/50 1596635 9969D96G16 1490649 9969D96G21

440 60 1490659 9969D96G12 N/A N/A

120/110 60/50 1600771 9969D96G20 N/A N/A

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-23

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Motor Control

Contactors, Starters and Brakes

A200

Originally a Westinghouse

Product

A200 Size 1 Starter

Contact Kit for A200 Model J,

Size Two-, Three-Pole

A200 AC Coil, 120/110V, 60/50 Hz,

Two-, Three-, Four-Pole, Sizes 00, 0 and 1

Product History Time Line for A200, A201, A203, A204, A206, A210, A211, A213, A214, A216,

A220, A223, A224, A226, A250, A251, A600, A603, A604, A606, A700, A703, A704, A706, A800,

A804 and A806

Replacement Capabilities

Kits for Model J, Sizes 00, 0, 1 and 2 1

AC Coils

Notes

1Model C contact kits and coils 00–4, two-, three-, four- and five-pole contactors are same as Model J.

All other parts are unavailable.

2Use quantity two—373B331G11 (two-pole kit).

3Use one each of 373B331G11 (two-pole kit) and 373B331G12 (three-pole kit).

4Mounting hardware included.

5Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.

00–3 J

4 J

4 K

5–6 Electrically held

5–6 Mechanically held

7–8

9

Size Model 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present

Description Poles Size 00 Size 0 Size 1 Size 2

Contact kit 2 373B331G17 373B331G02 373B331G07 373B331G11

3373B331G18 373B331G04 373B331G09 373B331G12

4373B331G18 373B331G04 373B331G09 373B331G13 2

5373B331G19 373B331G05 373B331G10 373B331G14 3

Arc box 42–4 6714C74G01 6714C74G02 6714C74G03 6714C74G07 (two-, three-pole)

56714C74G04 6714C74G05 6714C74G06 6714C74G08 (four-, five-pole)

Cross bar 2–3 N/A N/A N/A 672B788G32

4–5 N/A N/A N/A 672B788G34

Upper base (for single rated coils only) 2–3 N/A N/A N/A 672B788G33

4–5 N/A N/A N/A 672B788G35

Lower base 2–3 N/A N/A N/A 1250C33G09

4–5 N/A N/A N/A 1250C33G05

KO spring (pk. of 10) All N/A N/A N/A 503C796G01

Terminal line/load (pk. of 3) All N/A N/A N/A 371B870G03

Voltage Hz

Sizes 00, 0 and 1 Size 2

Two-, Three-, Four-Pole Five-Pole Two-, Three-Pole Four-, Five-Pole

120/110 60/50 505C806G01 505C808G01 505C806G01 505C818G01

208 60 505C806G02 505C808G02 505C806G02 505C818G02

600/550 60/50 505C806G05 505C808G05 505C806G05 505C818G05

380 50 505C806G07 505C808G07 505C806G07 505C818G07

240/220 60/50 505C806G12 505C808G12 505C806G12 505C818G12

480/440 60/50 505C806G13 505C808G13 505C806G13 505C818G13

24 60 505C806G16 N/A 505C806G16 505C818G15

277 60 505C806G18 505C808G16 505C806G18 505C818G16

240/480 560/60 505C806G03 505C808G03 505C806G03 505C818G03

120/240 560/60 505C806G10 505C808G10 505C806G10 505C818G10

V12-T13-24 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

A200 AC Coil, 110/120V, 60 Hz, Size 6

A200 AC Coil, 120/110V, 60/50 Hz,

Two-, Three-Pole, Sizes 3 and 4, Model J

DC Coils 1

Kits for Model J–K, Sizes 3 and 4 3

AC Coils

DC Coils k

Notes

1Use only on contactors originally supplied with a DC coil.

2Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.

3Model C contact kits and coils 00–4, two-, three-, four- and five-pole contactors are same as Model J.

All other parts are unavailable.

4Model K replaces Model J.

5Use quantity two–626B187G12 (two-pole kits).

6Use one of each of 626B187G12 (two-pole kit) and 626B187G13 (three-pole kit).

7Use quantity two–626B187G16 (two-pole kit).

8Use one each of 626B187G16 (two-pole kit) and 626B187G17 (three-pole kit).

9Model K replaces Model J.

jDual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.

kUse only on units originally supplied with DC coil.

Voltage

Size 0Size 1Size 2

Single-, Two-, Three-, Four-Pole Single-, Two-, Three-, Four-Pole Single-, Two-, Three-, Four-Pole

12 1268C86G07 1268C86G07 1268C86G07

24 1268C86G04 1268C86G04 1268C86G04

48 1268C86G05 1268C86G05 1268C86G05

125 1268C86G02 1268C86G02 1268C86G02

250 1268C86G01 1268C86G01 1268C86G01

125/250 21268C86G03 1268C86G03 1268C86G03

Description Poles Size 3—Model J Size 4—Model J Size 4—Model K 4

Contact kit 2 626B187G12 626B187G16 5250C81G16

3626B187G13 626B187G17 5250C81G17

4626B187G14 5626B187G18 75250C81G18

5626B187G15 6626B187G19 85250C81G19

Arc box 2–3 6714C74G09 6714C74G11 6714C74G11

4–5 6714C74G10 6714C74G12 6714C74G12

Cross bar 2–3 672B788G36 672B788G36 672B788G40

4–5 672B788G38 672B788G38 —

Upper base 2–3 672B788G37 672B788G37 672B788G52

4–5 672B788G39 672B788G39 —

Lower base 2–3 1250C33G03 1250C33G03 1250C33G10

4–5 1250C33G06 1250C33G06 —

KO spring (pk. of 10) All 503C796G02 503C796G02 672B788G50

Terminals line/load (pk. of 3) All 372B357G12 372B357G13 372B357G13

Voltage Hz

Model J, Sizes 3–4 Model K, Size 4 9

Two-, Three-Pole Four-, Five-Pole Two-, Three-Pole Four-, Five-Pole

120/110 60/50 505C633G01 505C635G01 5250C79G01 5250C80G01

208 60 505C633G02 505C635G02 5250C79G02 5250C80G02

600/550 60/50 505C633G05 505C635G05 5250C79G05 5250C80G05

380 50 505C633G07 505C635G07 5250C79G07 5250C80G07

240/220 60/50 505C633G12 505C635G12 5250C79G12 5250C80G12

480/440 60/50 505C633G13 505C635G13 5250C79G13 5250C80G13

24 60 505C633G34 N/A 5250C79G34 N/A

277 60 505C633G14 N/A 5250C79G14 N/A

240/480 j60/60 505C633G03 505C635G03 5250C79G03 5250C80G03

120/240 j60/60 505C633G10 505C635G10 5250C79G10 5250C80G10

Voltage

Model J, Sizes 3–4

Two-, Three-Pole

24 1255C68G04

48 1255C68G05

125 1255C68G01

250 1255C68G02

125/250 1255C68G03

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-25

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Contactors, Starters and Brakes

Kits for GCA 530/630, Sizes 5–9—and GPD Sizes 7–9 1

Coils Coils

Notes

1Catalog No. A201/A200 Series replaces GCA/GPD Series. Renewal parts are the same.

2Use 477B477G06 for Silver Tungsten applications.

3CT Kit replaces the single molded one CT assembly used on the old Size 6 airbrake. The kit

includes a single molded three CT assembly, two busbars and hardware. This CT Kit also

replaces the single molded three CT assembly used on the present Size 6 airbrake and Size 6

vacuum contactor.

4Rectifier 125V 2018A40G01 (one required).

5Rectifier 250V 2018A40G02 (one required).

6Rectifier 600V 2018A40G03 (one required).

7These coils require an external rectifier. If the rectifier needs to be replaced, order by the

appropriate style number.

Kit Size 5 Size 6 Size 7 Size 8 Size 9

Contact kit (one per pole) 477B477G05 22066A10G11 461A757G17 646C829G05 5264C42G01 (rear connected)

— — — — 5264C42G02 (front connected)

Arc box 2050A15G45 2066A10G45 831D580G01 831D580G01 9917D69G02

Magnet assembly 2050A15G46 2050A15G46 N/A N/A N/A

Magnet spacing kit 2050A15G47 2050A15G47 N/A N/A N/A

Arc cup kit 2050A15G48 N/A N/A N/A N/A

Load connection kit 2050A15G49 2066A10G49 N/A N/A N/A

Line connection kit 2050A15G50 2066A10G50 N/A N/A N/A

KO spring-6 2050A15G51 2066A10G46 N/A N/A N/A

CT 300/5 655C285H03 N/A N/A N/A N/A

CT 400/5 655C285H04 — — — —

CT 600/5 N/A 2066A10G18 3N/A N/A N/A

CT 800/5 N/A 2066A10G19 3N/A N/A N/A

Phase barrier N/A N/A 640C441G01 640C441G01 5264C35G03 (rear connected)

Cross bar 2050A15G12 2066A10G15 N/A N/A N/A

Shunt N/A 2066A10G48 650C129G01 646C831G02 (set of three) 5264C39G02 (set of four)

Voltage Hz Size 5 Size 6

110/120 60 2050A14G05 2050A12G05

110/120 50 2050A14G06 2050A12G06

200/208 50 2050A14G07 2050A12G07

220/240 50 2050A14G08 2050A12G08

200/208 60 2050A14G09 2050A12G09

220/240 60 2050A14G10 2050A12G10

277/303 60 2050A14G12 2050A12G12

380/415 50 2050A14G14 2050A12G14

440/480 60 2050A14G15 2050A12G15

440/480 50 2050A14G16 2050A12G16

550/600 60 2050A14G17 2050A12G17

550/600 50 2050A14G18 2050A12G18

380/415 60 2050A14G19 2050A12G19

120/240 60 2050A14G20 2050A12G20

24 DC — 2050A14G21 2050A12G21

48 DC — 2050A14G22 2050A12G22

125 DC — 2050A14G25 2050A12G25

250 DC — 2050A14G27 2050A12G27

Line Voltage Sizes 7–8 Required Size 9

115 Vdc 438C805G01 2 100 Vdc

5264C34G01

(contains coil

and resistor)

125 Vdc 438C805G04 2

230 Vdc 438C805G02 2

250 Vdc 438C805G03 2

110/120 Vac 47 438C805G12 2

220/240 Vac 57 438C805G11 2

380 Vac 67 438C805G15 2

440/480 Vac 67 438C805G10 2

550/575 Vac 67 438C805G13 2

V12-T13-26 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Contactors, Starters and Brakes

DC Coil Conversion Kit—

Style Number 7864A29G01

A rectifier circuit converts the

AC supply to DC supply. This

conversion provides quiet

operation and improves

pickup and dropout

characteristics. All necessary

parts are included in the kit.

L63—Style Number 578D461G01

L64—Style Number 843D943G04

Accessories for Size 5–9 AC Contactors—Coils

Accessories for Size 5–9 AC Contactors—Auxiliary Electrical Interlock

Technology Upgrades

Sizes 00–3—Freedom or IT.

Sizes 4–6—Freedom, Vacuum or IT.

Sizes 7–8—Freedom

Size 9—No upgrade available

AC Contactors Voltage

AC/DC Coil

Conversion Kit

Replacement

Coil

Size 5 120 Vac 7864A28G01 7856A15G05

240 Vac 7864A28G02 7856A15G10

480 Vac 7864A28G03 7856A15G15

Size 6 120 Vac 7864A29G01 7856A16G05

240 Vac 7864A29G02 7856A16G10

480 Vac 7864A29G03 7856A16G15

Contactor Size

Catalog

Number

(Obsolete)

Style Number

(Obsolete) Circuits

Catalog

Number

(Current)

Style

Number

(Current)

00–6 (L-56) (2609D01G01) 1NO and 1NC J11 9084A17G01

(L-56D) (2609D01G02) 2NO J20 9084A17G02

(L-56E) (2609D01G03) 1NO and 1NC J11 9084A17G01

(L-56B) (2609D01G04) 2NO J20 9084A17G02

(L-56H) (2609D01G05) 2NO J20 9084A17G02

(L-56J) (2609D01G06) 1NO and 1NC DB J1C N/A

(T-56A) (2609D01G07) N/A N/A N/A

(T-56A) (2609D01G07) N/A N/A N/A

(T-56B) (2609D01G08) N/A N/A N/A

(L-56F) (2609D01G09) N/A N/A N/A

(L-56G) (2609D01G10) 1NO and 1NC DB J1C 9084A17G04

(L-56C) (2609D01G11) 2NC J02 9084A17G03

(L-56M) (2609D01G12) N/A N/A N/A

(L-56P) (2609D01G17) 1NO and 1NC J11 9084A17G01

(L-56R) (2609D01G18) 2NC J02 9084A17G03

(L-56S) (2609D01G19) 1NO and 1NC J11 9084A17G01

7–8 L63 — NO — 578D461G01

L63 — NC — 578D461G03

9L64—NO/NC—843D943G04

L64 — 2NO — 843D943G05

L64 — 2NC — 843D943G06

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-27

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Motor Control

Contactors, Starters and Brakes

Manual Reset, Class 20,

Thermal Type B Overload

Relay

Type B Overload Relay, Panel Mounted

Field-Mountable Alarm Contact

Note: Alarm contact available as

factory modification of field

mountable. For factory

modification, add suffix B.

Application Description

The Type B overload relay is

designed to protect industrial

motors against overload

conditions. Using modern

block-type, bimetallic design,

this relay will provide Class 20

operation in either single-

phase or three-phase

applications.

Features

●Ambient compensation

standard

●Alarm contact field

mountable

●Class 20—600V design

●Inverse time delay trip

●Test trip device for weld

check

●High visibility up-front trip

indication

●Trip-free reset mechanism

Operation

The Type B overload relay is a

bimetallic actuated device. The

bimetal elements are operated

by precisely calibrated heaters.

The heater elements connect

either directly in the circuit to

be measured, or through

current transformers on

applications NEMA Size 5

and larger.

As the bimetals are heated by

motor current flow, a

deflection force is produced.

Upon a sustained level of

abnormal current flow, the

deflection becomes great

enough to open the snap

action output contact.

Ambient Compensation

The Type B ambient

compensated design is

supplied as standard on all

A200 starters. This design

uses a second compensating

bimetal responsive to

ambient air temperature in

the surrounding enclosure.

This feature reduces

nuisance tripping in

applications using compact

control panels and motor

control centers where

internal temperature rise is

significant compared to

motor ambient temperature.

The compensating

characteristic is maintained in

ambient temperatures from

40°C to 77°C.

Design Standards

UL® 508, CSA®, ANSI/NEMA

ICS 2-222.

Overload Relay Selection Table

For replacement in existing applications only.

Alarm Contact Kit Selection Heaters

Price of overload relay does

not include heaters. Select

from the tables on Pages

V12-T13-30 to V12-T13-32.

Notes

1Includes contactor mounting bracket,

overload relay and connection straps

to contactor.

2For replacement on B200 sizes 00, 0

and 1, use BA23A instead of BA13A

and use BN23A instead of BN13A.

Motor Full

Load

Amperes

Panel Mounted

Catalog Number

Starter Mounted Catalog Number

Replacement for Type B

Overload Relays

Replacement for Type A Overload

Relays in Manual Reset Mode

(Three-Pole Only) 1

Ambient

Comp. Non-Comp.

Ambient

Comp. Non-Comp.

Ambient

Comp. Non-Comp.

Single-Pole (One NC Contact)

0.25–26.2 BA11JP BN11JP BA11A BN11A ——

26.3–45.0 BA21JP BN21JP BA21A BN21A ——

19.0–90.0 Use three-pole design, wire three-poles in series

19.0–135.0

Three-Pole (One NC Contact)

0.25–26.2 BA13JP BN13JP BA13A 2BN13A 2BA13J BN13J

26.3–45.0 BA23JP BN23JP BA23A BN23A BA23J BN23J

19.0–90.0 BA33P BN33P BA33A BN33A BA33A BN33A

19.0–135.0 BA43P BN43P BA43A BN43A BA43A BN43A

Type B Overload

Relay Size

Catalog

Number

1, 2

3, 4

B3NO-2

B3NO-4

V12-T13-28 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Contactors, Starters and Brakes

Auto/Manual Reset,

Class 20, Thermal Type A

Overload Relay

Three-Pole Panel Mounted

Single-Pole Panel Mounted

Application Description

The Type A overload relay is

designed to protect industrial

motors against overload

conditions. Using modern

block-type, bimetallic design,

this relay will provide Class 20

operation in either single-

phase or three-phase

applications.

Features

●Field selectable manual/

auto reset

●Alarm contact factory

available

●Class 20—600V design

●Inverse time delay trip

●Adjustable trip rating

±15%

●Color-coded reset rod:

Compensated (gray)

Non-compensated (red)

Operation

The Type A overload relay is a

bimetallic actuated device. The

bimetal elements are operated

by precisely calibrated heaters.

The heater elements

connected either directly in the

circuit to be measured, or

through current transformers

on applications NEMA Size 5

and larger.

As the bimetals are heated by

motor current flow, a

deflection force is produced.

Upon a sustained level of

abnormal current flow, the

deflection becomes great

enough to open the snap

action output contact.

Automatic Reset

The Type A overload relay can

be supplied as an option on all

A200 starters to provide

automatic reset operation.

The overload relay is always

shipped in the non-automatic

mode. To set up auto

operation, reposition the

reset rod by loosening and re-

tightening a hold-down clamp

at the base of overload relay.

Design Standards

UL 508, CSA, ANSI/NEMA

ICS 2-222.

Overload Relay Selection Table

For replacement in existing applications only.

Heaters

Price of overload relay does

not include heaters. Select

from the tables on Pages

V12-T13-30 to V12-T13-32.

Notes

1 Three-pole Type B Overload Relay is a

suitable alternative to a three-pole Type

A Overload Relay in Manual Reset Mode.

For example, use BA13JP for AA13P

and BN23J for AN23A, etc. (See

Page V12-T13-27.)

Alarm contact available only as factory

modification on Type A relay.

Motor Full

Load Amperes

Panel Mounted Catalog Number Starter Mounted Catalog Number

Ambient Comp. Non-Comp. Ambient Comp. Non-Comp.

Single-Pole (One NC Contact)

0.25–26.2 AA11P AN11P AA11A AN11A

26.3–45.0 AA21P AN21P AA21A AN21A

19.0–90.0 AA31P AN31P AA31A AN31A

19.0–135.0 AA41P AN41P AA41A AN41A

Three-Pole (One NC Contact) 1

0.25–26.2 AA13P AN13P AA13A AN13A

26.3–45.0 AA23P AN23P AA23A AN23A

19.0–90.0 AA33P AN33P AA33A AN33A

19.0–135.0 AA43P AN43P AA43A AN43A

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-29

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Motor Control

Contactors, Starters and Brakes

Type FT Fast Trip,

Class 10

Overload Relay

Single-Pole Fast Trip, Panel Mounted

Three-Pole Fast Trip, Panel Mounted

Application Description

The Type FT overload relay is

designed to protect special

purpose motors having

restricted thermal and locked

rotor capabilities. Using

modern block-type, bimetallic

design, this relay will provide

Class 10 operation in single-

phase or three-phase

applications.

Features

●Class 10—600V design

●Inverse time delay trip

●Color-coded reset rod—

green

●Alarm contact factory

available

●Field selectable manual/

auto reset

●Adjustable trip rating

±20%

●Ambient compensation

included

Operation

The Type FT overload relay is

a bimetallic actuated device.

The bimetal elements are

operated directly from line

current, thus separate

calibrating heater elements

are not used. The overload

relay may be wired directly in

the motor circuit, or through

current transformers on

applications larger than 150A.

As the bimetals are heated

by motor current flow, a

deflection is produced. Upon

a sustained level of abnormal

current flow, the deflection

becomes great enough to

open the snap action output

contact.

Overload Relay Selection Table

For replacement in existing applications only.

Notes

1Single-pole (one NO–NC contact): Add suffix B.

2Three-pole (three NO–NC contacts): Add suffix B. Example: FT13PB-12.

Alarm contact available only as factory modification on FT relay.

Motor Full Load

Amperes

Panel Mounted Catalog Number Starter Mounted Catalog Number 1

Single-Pole 1Three-Pole 2NEMA Size Single-Pole

Single-Pole (One NC Contact); Three-Phase (Three NC Contacts in Series)

0.76–1.1 FT11P-1.1 FT13P-1.1 —FT11A-1.1

1.1–1.6 FT11P-1.6 FT13P-1.6 —FT11A-1.6

1.6–2.4 FT11P-2.4 FT13P-2.4 0, 1 FT11A-2.4

2.4–3.6 FT11P-3.6 FT13P-3.6 0, 1 FT11A-3.6

3.6–5.4 FT11P-5.4 FT13P-5.4 0, 1 FT11A-5.4

5.4–8.0 FT11P-8 FT13P-8 0, 1 FT11A-8

8.0–12 FT11P-12 FT13P-12 0, 1 FT11A-12

12–18 FT11P-18 FT13P-18 1FT11A-18

16–24 FT11P-24 FT13P-24 1FT11A-24

22–32 FT11P-32 FT13P-32 0, 1 FT11A-32

24–36 FT21P-36 FT23P-36 2FT21A-36

36–54 FT21P-54 FT23P-54 2FT21A-54

22–32 FT31P-32 FT33P-32 3FT31A-32

32–48 FT31P-48 FT33P-48 3FT31A-48

48–72 FT31P-72 FT33P-72 3FT31A-72

72–110 FT41P-110 FT43P-110 4FT41A-110

100–150 FT41P-150 FT43P-150 4FT41A-150

V12-T13-30 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Contactors, Starters and Brakes

Heaters for Thermal

Types A and B Overload

Relays

Product Description

Each heater is identified by

a catalog number stamped

on one terminal. The heater

application table indicates

the range of full load motor

current to which a given

heater may be applied.

Heaters should be selected

on the basis of the actual

full load current and service

factor as shown on the

motor nameplate or in the

manufacturer’s published

literature.

When motor and overload

relay are in the same ambient

and the service factor of the

motor is 1.15 to 1.25, select

heaters from the heater

application table. If the service

factor of the motor is 1.0, or

there is no service factor

shown, or a maximum of

115% protection is desired,

select one size smaller

heater than indicated.

When motor and overload

relay are in different

ambients and when using

non-compensated overload

relays, select heaters from

the tables on Pages

V12-T13-30 through

V12-T13-32 using adjusted

motor currents as follows:

decrease rated motor current

1% for each °C motor

ambient exceeds controller

ambient. Increase rated

motor current 1% for each °C

controller ambient exceeds

motor ambient.

For temperature

compensated overload

relays, select heaters

according to the tables on

Pages V12-T13-30 through

V12-T13-32 and selection

information above regardless

of ambient.

Protect the starter against

short circuits by providing

branch circuit protection

per National Electrical

Code® (NEC®).

Heater Selection for Types A and B Overload Relays, Sizes 00, 0, 1 and 2 Starters

Notes

1Based on 60°C and 75°C wire for 30A or less.

2Based on 60°C wire for 31 to 95A.

Heaters are packaged in strips of six. Minimum ordering quantity is 12.

Non-Compensated Open Starters and

Ambient Compensated Open and Enclosed Starters

Non-Compensated

Enclosed Starters

Heater

Catalog

Number

Block-Type Overload

Using Three Heaters

Single-Pole

Type Overload

Block-Type Overload

Using Three Heaters

Single-Pole

Type Overload

Full Load Current of Motor (Amperes) 12

For Sizes 0, 1 and 2 Starters

0.25–0.27 0.29–0.31 0.24–0.25 0.28–0.30 FH03

0.28–0.31 0.32–0.35 0.26–0.28 0.31–0.34 FH04

0.32–0.34 0.36–0.39 0.29–0.31 0.35–0.37 FH05

0.35–0.38 0.40–0.43 0.32–0.35 0.38–0.42 FH06

0.39–0.42 0.44–0.48 0.36–0.39 0.43–0.47 FH07

0.43–0.46 0.49–0.53 0.40–0.43 0.48–0.52 FH08

0.47–0.50 0.54–0.58 0.44–0.47 0.53–0.56 FH09

0.51–0.55 0.59–0.64 0.48–0.51 0.57–0.63 FH10

0.56–0.62 0.65–0.71 0.52–0.57 0.64–0.70 FH11

0.63–0.68 0.72–0.79 0.58–0.63 0.71–0.77 FH12

0.69–0.75 0.80–0.87 0.64–0.70 0.78–0.85 FH13

0.76–0.83 0.88–0.96 0.71–0.77 0.86–0.94 FH14

0.84–0.91 0.97–1.06 0.78–0.85 0.95–1.03 FH15

0.92–1.00 1.07–1.16 0.86–0.93 1.04–1.13 FH16

1.01–1.11 1.17–1.28 0.94–1.03 1.14–1.25 FH17

1.12–1.22 1.29–1.41 1.04–1.13 1.26–1.38 FH18

1.23–1.34 1.42–1.55 1.14–1.25 1.39–1.52 FH19

1.35–1.47 1.56–1.71 1.26–1.37 1.53–1.67 FH20

1.48–1.62 1.72–1.87 1.38–1.51 1.68–1.83 FH21

1.63–1.78 1.88–2.06 1.52–1.65 1.84–2.01 FH22

1.79–1.95 2.07–2.26 1.66–1.81 2.02–2.21 FH23

1.96–2.15 2.27–2.48 1.82–1.99 2.22–2.43 FH24

2.16–2.35 2.49–2.72 2.00–2.19 2.44–2.66 FH25

2.36–2.58 2.73–2.99 2.20–2.39 2.67–2.92 FH26

2.59–2.83 3.00–3.28 2.40–2.63 2.93–3.21 FH27

2.84–3.11 3.29–3.60 2.64–2.89 3.22–3.53 FH28

3.12–3.42 3.61–3.95 2.90–3.17 3.54–3.87 FH29

3.43–3.73 3.96–4.31 3.18–3.47 3.88–4.22 FH30

3.74–4.07 4.32–4.71 3.48–3.79 4.23–4.61 FH31

4.08–4.39 4.72–5.14 3.80–4.11 4.62–4.9 FH32

4.40–4.87 5.15–5.6 4.12–4.55 5.0–5.5 FH33

4.88–5.3 5.7–6.2 4.56–5.0 5.6–6.0 FH34

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-31

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Heater Selection for Types A and B Overload Relays, Sizes 00, 0, 1 and 2 Starters, continued

Notes

1Based on 60°C and 75°C wire for 30A or less.

2Based on 60°C wire for 31 to 95A.

Heaters are packaged in strips of six. Minimum ordering quantity is 12.

Non-Compensated Open Starters and

Ambient Compensated Open and Enclosed Starters

Non-Compensated

Enclosed Starters

Heater

Catalog

Number

Block-Type Overload

Using Three Heaters

Single-Pole

Type Overload

Block-Type Overload

Using Three Heaters

Single-Pole

Type Overload

Full Load Current of Motor (Amperes) 12

For Sizes 0, 1 and 2 Starters

5.4–5.9 6.3–6.8 5.1–5.5 6.1–6.6 FH35

6.0–6.4 6.9–7.5 5.6–5.9 6.7–7.3 FH36

6.5–7.1 7.6–8.2 6.0–6.6 7.4–8.0 FH37

7.2–7.8 8.3–9.0 6.7–7.2 8.1–8.7 FH38

7.9–8.5 9.1–9.9 7.3–7.9 8.8–9.7 FH39

8.6–9.4 10.0–10.8 8.0–8.7 9.8–10.5 FH40

9.5–10.3 10.9–11.9 8.8–9.5 10.6–11.7 FH41

10.4–11.3 12.0–13.1 9.6–10.5 11.8–12.7 FH42

11.4–12.4 13.2–14.3 10.6–11.5 12.8–14.0 FH43

12.5–13.5 14.4–15.7 11.6–12.6 14.1–15.3 FH44

13.6–14.9 15.8–17.2 12.7–13.8 15.4–16.6 FH45

15.0–16.3 — 13.9–15.1 — FH46

16.4–18.0 — 15.2–16.7 — FH47

For Sizes 1 and 2 Starters

—17.3–18.9 — 16.7–18.3 FH46

—19.0–20.8 — 18.4–20.0 FH47

18.1–19.8 20.9–22.9 16.8–18.3 20.1–21.9 FH48

19.9–21.7 23.0–25.2 18.4–20.2 22.0–23.9 FH49

21.8–23.9 25.3–27.6 20.3–22.2 24.0–26.2 FH50

24.0–26.2 — 22.3–24.3 — FH51

— — 24.4–26.6 — FH52

For Size 2 Starters

—27.7–30.3 — 26.3–28.8 FH51

26.3–28.7 30.4–33.3 — 28.9–31.4 FH52

28.8–31.4 33.4–36.4 26.7–29.1 31.5–34.5 FH53

31.5–34.0 36.5–39.9 29.2–32.0 34.6–37.9 FH54

34.6–37.9 42.0–43.9 32.1–35.2 38.0–41.9 FH55

38.0–41.5 — 35.3–38.5 42.0–45.0 FH56

41.6–45.0 — 38.6–42.3 — FH57

V12-T13-32 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Contactors, Starters and Brakes

Heater Selection for Types A and B Overload Relays,

Sizes 3 and 4 Starters 123

Ambient

Compensated

Enclosed Starters

Non-Compensated

Enclosed Starters Heater

Catalog

Number

All Applications

Full Load Current of Motor (Amperes) 1

For Sizes 3 and 4 Starters

12.8–14.1 11.9–13.0 FH68

14.2–15.5 13.1–14.3 FH69

15.6–17.1 14.4–15.9 FH70

17.2–18.9 16.0–17.4 FH71

19.0–20.8 17.5–19.1 FH72

20.9–22.9 19.2–21.1 FH73

23.0–25.2 21.2–23.2 FH74

25.3–27.8 23.3–25.6 FH75

27.9–30.6 25.7–28.1 FH76

30.7–33.5 28.2–30.8 FH77

33.6–37.5 30.9–34.5 FH78

37.6–41.5 34.6–38.2 FH79

41.6–46.3 38.3–42.6 FH80

46.4–50 42.7–46 FH81

51–55 47–51 FH82

56–61 52–56 FH83

62–66 57–61 FH84

67–73 62–67 FH85

74–78 68–72 FH86

79–84 73–77 FH87

85–92 78–84 FH88

— 85–91 FH89

For Size 4 Starters

93–101 — FH89

102–110 92–99 FH90

111–122 100–110 FH91

123–129 111–122 FH92

130–133 123–128 FH93

—129

–133 FH94

Heater Selection for Types A and B Overload Relays,

Sizes 5 and 6 Starters 4

Notes

1Based on 60°C and 75°C wire for 30A or less.

2Based on 60°C wire for 31 to 95A.

3Based on 75°C wire for greater than 95A.

4Based on 75°C wire.

Heaters are packaged in strips of six. Minimum ordering quantity is 12.

Compensated Overload Relay Heater

Catalog

Number

Open Starter Enclosed Starter

Full Load Current of Motor (Amperes)

Size 5 (With 300/5 Current Transformers)

——FH23

118–129 118–129 FH24

130–141 130–141 FH25

142–155 142–155 FH26

156–170 156–170 FH27

171–187 171–187 FH28

188–205 188–205 FH29

206–224 206–224 FH30

225–244 225–244 FH31

245–263 245–263 FH32

264–292 264–292 FH33

293–300 — FH34

Size 6 (With 600/5 Current Transformers)

——FH23

236–259 236–259 FH24

260–283 260–283 FH25

284–310 284–310 FH26

311–340 311–340 FH27

341–374 341–374 FH28

375–411 375–411 FH29

412–448 412–448 FH30

449–489 449–489 FH31

490–527 490–527 FH32

528–585 528–540 FH33

586–600 — FH34

Size 7 and Larger

Advise full load current

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-33

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Contactors, Starters and Brakes

A202 Lighting Contactor

(Electrically Held/

Magnetically Latched)

Originally a Westinghouse

Product

30A, Four-Pole Magnetically Latched

Product History Time Line for A202 Lighting Contactor

(Electrically Held/Magnetically Latched)

Replacement Capabilities

A202 Kits for 30 to 200A

Notes

1For 200A A202 Magnetically Latched Lighting Contactors, order three-pole contact kit style 672B788G07.

2Model K replaces Model J, offering superior design and life characteristics. Renewal parts are different.

Use parts for proper model only.

3Use quantity two–373B331G11 (two-pole kit).

4Use one each of 373B331G11 (two-pole kit) and 373B331G12 (three-pole kit).

5Use quantity two–626B187G12 (two-pole kit).

6Use one each of 626B187G12 (two-pole kit) and 626B187G13 (three-pole kit).

7Use quantity two–626B187G16 (two-pole kit).

8Use one each of 626B187G16 (two-pole kit) and 626B187G17 (three-pole kit).

Size Amperes Model 1965 1970 1975 1980 1985 1990 1995 2000 Present

Size 1 30

Size 2 60

Size 3 100

Size 4 200 J

Size 4 200 K

Description Poles 30A 60A 100A

200A—

Model J 1

200A—

Model K 2

Contact kit 2 373B331G07 373B331G11 626B187G12 626B187G16 5250C81G16

3373B331G09 373B331G12 626B187G13 626B187G17 5250C81G17

4373B331G09 3575250C81G18

5373B331G10 4685250C81G19

Arc box 2, 3, 4 6714C74G03 6714C74G07 6714C74G09 6714C74G11 6714C74G11

56714C74G06 6714C74G08 6714C74G10 6714C74G12 6714C74G12

Cross bar 2–3 — 672B788G32 672B788G36 672B788G36 672B788G40

4–5 — 672B788G34 672B788G38 672B788G38 —

Upper base

(for single rated

coils only)

2–3 — 672B788G33 672B788G37 672B788G37 672B788G52

4–5 — 672B788G35 672B788G39 672B788G39 —

Lower base 2–3 — 1250C33G09 1250C33G03 1250C33G03 1250C33G10

4–5 — 1250C33G05 1250C33G06 1250C33G06 —

Electrically Held Only

KO spring

(pack of 10)

All — 503C796G01 503C796G02 503C796G02 672B788G50

Terminal line/load

(pack of 3)

All — 371B870G03 372B357G12 372B357G13 372B357G13

V12-T13-34 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Contactors, Starters and Brakes

AC Coils Electrically Held

AC Coils Electrically Held, continued

Notes

1 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.

2 Model K replaces Model J. Renewal parts are different. Use parts for proper model only.

Voltage Hz

30A 60A

Two-, Three-, Four-Pole Five-Pole Two-, Three-Pole Four-, Five-Pole

120/110 60/50 505C806G01 505C808G01 505C806G01 505C818G01

208 60 505C806G02 505C808G02 505C806G02 505C818G02

600/550 60/50 505C806G05 505C808G05 505C806G05 505C818G05

380 50 505C806G07 505C808G07 505C806G07 505C818G07

240/220 60/50 505C806G12 505C808G12 505C806G12 505C818G12

480/440 60/50 505C806G13 505C808G13 505C806G13 505C818G13

24 60 505C806G16 N/A 505C806G16 505C818G15

227 60 505C806G18 505C808G16 505C806G18 505C818G16

240/480 160/60 505C806G03 505C808G03 505C806G03 505C818G03

120/240 160/60 505C806G10 505C808G10 505C806G10 505C818G10

Voltage Hz

100 and 200A—Model J 200A—Model K 2

Two-, Three-Pole Four-, Five-Pole Two-, Three-Pole Four-, Five-Pole

120/110 60/50 505C633G01 505C635G01 52050C79G01 5250C80G01

208 60 505C633G02 505C635G02 52050C79G02 5250C80G02

600/550 60/50 505C633G05 505C635G05 52050C79G05 5250C80G05

380 50 505C633G07 505C635G07 52050C79G07 5250C80G07

240/220 60/50 505C633G12 505C635G12 52050C79G12 5250C80G12

480/440 60/50 505C633G13 505C635G13 52050C79G13 5250C80G13

24 60 505C633G34 N/A 52050C79G34 N/A

227 60 505C633G14 N/A 52050C79G14 N/A

240/480 160/60 505C633G03 505C635G03 52050C79G03 5250C80G03

120/244 160/60 505C633G10 505C635G10 52050C79G10 5250C80G10

120V Coil for

Electrically Held

Lighting Contactor—

Style Number

505C633G01

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-35

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Motor Control

Contactors, Starters and Brakes

AC Coils Magnetically Latched

Terminals (Line and Load)

Other Accessories

Notes

1Order quantity of two for four-pole design.

2Group numbers for the five-pole terminals represent the combination of the two-pole and

three-pole number.

Voltage Hz Two-Pole Three-Pole Four-Pole Five-Pole

30A

110/120 50/60 7874A93G01 7874A93G01 7874A93G01 7874A89G01

208/240 50/60 7874A93G02 7874A93G02 7874A93G02 7874A89G02

277 50/60 7874A93G03 7874A93G03 7874A93G03 7874A89G03

440/480 50/60 7874A93G04 7874A93G04 7874A93G04 7874A89G04

575 50/60 7874A93G05 7874A93G05 7874A93G05 7874A89G05

60A

110/120 50/60 7874A93G01 7874A93G01 7874A87G01 7874A87G01

208/240 50/60 7874A93G02 7874A93G02 7874A87G02 7874A87G02

277 50/60 7874A93G03 7874A93G03 7874A87G03 7874A87G03

440/480 50/60 7874A93G04 7874A93G04 7874A87G04 7874A87G04

110/120 50/60 7874A93G01 7874A93G01 7874A87G01 7874A87G05

100 and 200A

110/120 50/60 7874A85G01 7874A85G01 7874A83G01 7874A83G01

208/240 50/60 7874A85G02 7874A85G02 7874A83G02 7874A83G02

277 50/60 7874A85G03 7874A85G03 7874A83G03 7874A83G03

440/480 50/60 7874A85G04 7874A85G04 7874A83G04 7874A83G04

550/575 50/60 7874A85G05 7874A85G05 7874A83G05 7874A83G05

Size Two-Pole Three-Pole Four-Pole Five-Pole

30A N/A N/A N/A N/A

60A 179C755G17 179C755G16 179C755G17 1179C755G16 + G17 2

100A 179C755G19 179C755G18 179C755G19 1179C755G18 + G19 2

200A Model K Model J Model K Model J Model K Model J Model K Model J

179C755G28 179C755G31 179C755G27 179C755G30 179C755G28 1179C755G3 1179C755G27 + G28 2179C755G30 + G3 2

Size Control Module (Rectifier)

30 to 200A 3915B98G01

V12-T13-36 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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V201 and V200 Vacuum

Contactors and Starters

Originally a Westinghouse

Product

Size 4 Vacuum Contactors

Heater Coils

Heater Coil Selection for

Type B Overload Relay

Motor Full Load Current in Amperes for

Use with Three Heaters Only

Open Starter Heater

Catalog

Number 1

Ambient Compensated

Overload Relay

Size 4 and 160A

12.8–14.1

14.2–15.5

15.6–17.1

17.2–18.9

19.0–20.8

FH68

FH69

FH70

FH71

FH72

20.9–22.9

23.0–25.2

25.3–27.8

27.9–30.6

30.7–33.5

FH73

FH74

FH75

FH76

FH77

33.6–37.5

37.6–41.5

41.6–46.3

46.4–50

51–55

FH78

FH79

FH80

FH81

FH82

56–61

62–66

67–73

74–78

79–84

FH83

FH84

FH85

FH86

FH87

85–92

93–101

102–110

111–122

123–129

130–133

—

FH88

FH89

FH90

FH91

FH92

FH93

FH94

Size 5 and 320A with 300/5

Current Transformers

107–117

118–129

130–141

142–155

156–170

FH23

FH24

FH25

FH26

FH27

171–187

188–205

206–224

225–244

245–263

FH28

FH29

FH30

FH31

FH32

264–292

293–318

319–350

FH33

FH34

FH35

Size 6 and 540A with 600/5

Current Transformers

236–259

260–283

284–310

311–340

341–374

FH24

FH25

FH26

FH27

FH28

375–411

412–448

449–489

490–527

528–585

586–600

FH29

FH30

FH31

FH32

FH33

FH34

Replacement Coils

Vacuum Contactor—Replacement Coils

Notes

1Three are required per overload relay.

2125 Vdc can be directly applied to the Size 5 and 6 coil rated for 120V/60 Hz AC

(cannot be applied to Size 4).

3250 Vdc can be directly applied to the Size 5 and 6 coil rated for 240V/60 Hz AC

(cannot be applied to Size 4).

Description Suffix

Part

Number

Size 4

110/120 Vac, 50/60 Hz

220/240 Vac, 50/60 Hz

380/415 Vac, 50/60 Hz

440/480 Vac, 50/60 Hz

J

K

H

U

9085A57G01

9085A57G02

ID89221G07

9085A57G03

Size 5

24 Vdc

48 Vdc

110/120 Vac, 50/60 Hz

220/240 Vac, 50/60 Hz

380/415 Vac, 50/60 Hz

440/480 Vac, 50/60 Hz

—

—

J

K

H

U

7874A09G07

7874A09G08

7874A09G01 2

7874A09G04 3

7874A09G10

7874A09G05

Size 6

110/120 Vac, 50/60 Hz

220/240 Vac, 50/60 Hz

380/415 Vac, 50/60 Hz

440/480 Vac, 50/60 Hz

J

K

H

U

7874A24G01 2

7874A24G02 3

7874A24G07

7874A24G03

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-37

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Contactors, Starters and Brakes

Freedom Series—

NEMA and IEC

Originally a Cutler-Hammer

Product

Freedom

Product Description

The Cutler-Hammer Freedom

Series starters and

contactors feature a compact

space-saving design using

state-of-the-art technology

and the latest in high

strength, impact and

temperature-resistant

insulating materials. Starters

and contactors are available

in two rating/configuration

styles—NEMA (National

Electrical Manufacturers

Association) and IEC

(International

Electrotechnical

Commission). The NEMA

devices are sized based

on traditional NEMA

classifications and the IEC

devices on international

ratings. Internationally rated

starters and contactors, as

compared to NEMA devices,

generally are physically down-

sized to provide higher

ratings in a smaller package.

Product History Time Line for Freedom CN15 and AN15

Note: See contactor/starter nameplate to determine Series A1, B1 or C1.

Size 00 A1

B1

Size 0 A1

B1

Size 1 A1

B1

Size 2 A1

B1

Size 3 A1

Size 4 A1

B1

Size 5 A1

Size 6 A1

B1

Size 7 A1

Size 8 A1

NEMA Size Series 1986 1988 1990 1992 1994 1996 1998 2000 Present

V12-T13-38 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Replacement Capabilities

NEMA Sizes 00, 0, 1, 2 and 3

NEMA Sizes 00 and 0—See Contactor/Starter Nameplate to Determine Series A1, B1 or C1

Note

1Replace with complete contactor.

Description

NEMA Size 00–0 NEMA Size 00 NEMA Size 00 NEMA Size 0 NEMA Size 0

Series A1 Series B1 Series C1 Series B1 Series C1

Part Number Part Number Part Number Part Number Part Number

Renewal Parts Publication Number None None None None None

Contact Kits

Two-pole 11111

Three-pole 11111

Four-pole 11111

Five-pole 11111

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-2650-1 9-2875-1 9-2875-1 9-2876-1 9-2876-1

240V, 60 Hz or 220V, 50 Hz B 9-2650-2 9-2875-2 9-2875-2 9-2876-2 9-2876-2

480V, 60 Hz or 440V, 50 Hz C 9-2650-3 9-2875-3 9-2875-3 9-2876-3 9-2876-3

600V, 60 Hz or 550V, 50 Hz D 9-2650-4 9-2875-4 9-2875-4 9-2876-4 9-2876-4

208V, 60 Hz E 9-2650-5 9-2875-5 9-2875-5 9-2876-5 9-2876-5

277V, 60 Hz H 9-2650-13 9-2875-12 9-2875-12 9-2876-12 9-2876-12

208/240V, 60 Hz J — 9-2875-37 9-2875-37 9-2876-17 9-2876-17

240V, 50 Hz K 9-2650-12 9-2875-11 9-2875-11 9-2876-11 9-2876-11

380–415V, 50 Hz L 9-2650-6 9-2875-6 9-2875-6 9-2876-6 9-2876-6

380V, 50 Hz L — — — — —

415V, 50 Hz M — — — — —

550V, 50 Hz N — — — — —

24V, 60 Hz–24V, 50 Hz T —9-2875-36 9-2875-36 9-2876-36 9-2876-36

24V, 60 Hz T 9-2650-7 ————

24V, 50 Hz U 9-2650-14 9-2875-36 9-2875-36 9-2876-36 9-2876-36

32V, 50 Hz V 9-2650-9 9-2875-16 9-2875-16 9-2876-16 9-2876-16

48V, 60 Hz W 9-2650-8 9-2875-8 9-2875-8 9-2876-8 9-2876-8

48V, 50 Hz Y 9-2650-10 9-2875-9 9-2875-9 9-2876-9 9-2876-9

Magnet Frame Armature

Lower magnet frame 11111

Upper magnet frame 11111

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-39

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Contactors, Starters and Brakes

NEMA Sizes 1, 2 and 3—See Contactor/Starter Nameplate to Determine Series A1 or B1

Description

NEMA Size 1 NEMA Size 1 NEMA Size 2 NEMA Size 2 NEMA Size 3

Series A1 Series B1 Series A1 Series B1

Part Number Part Number Part Number Part Number Part Number

Renewal Parts Publication Number 20861 22177 20861 22177 20426

Contact Kits

Two-pole 6-65 6-65 6-65-7 6-65-7 6-43-5

Three-pole 6-65-2 6-65-2 6-65-8 6-65-8 6-43-6

Four-pole 6-65-9 6-65-9 6-65-15 6-65-15 —

Five-pole 6-65-10 6-65-10 6-65-16 6-65-16 —

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-2703-1 9-2703-1 9-2703-1 9-2703-1 9-2756-1

240V, 60 Hz or 220V, 50 Hz B 9-2703-2 9-2703-2 9-2703-2 9-2703-2 9-2756-2

480V, 60 Hz or 440V, 50 Hz C 9-2703-3 9-2703-3 9-2703-3 9-2703-3 9-2756-3

600V, 60 Hz or 550V, 50 Hz D 9-2703-4 9-2703-4 9-2703-4 9-2703-4 9-2756-4

208V, 60 Hz E 9-2703-9 9-2703-9 9-2703-9 9-2703-9 9-2756-5

277V, 60 Hz H 9-2703-7 9-2703-7 9-2703-7 9-2703-7 9-2756-9

208/240V, 60 Hz J — — — — —

240V, 50 Hz K 9-2703-14 9-2703-14 9-2703-14 9-2703-14 9-2756-13

380–415V, 50 Hz L 99-2703-8 9-2703-8 9-2703-8 9-2703-8 —

380V, 50 Hz L — — — — 9-2756-12

415V, 50 Hz M — — — — 9-2756-8

550V, 50 Hz N — — — — 9-2756-14

24V, 60 Hz–24V, 50 Hz T —————

24V, 60 Hz T 9-2703-6 9-2703-6 9-2703-6 9-2703-6 9-2756-6

24V, 50 Hz U 9-2703-12 9-2703-12 9-2703-12 9-2703-12 9-2756-11

32V, 50 Hz V 9-2703-10 9-2703-10 9-2703-10 9-2703-10 9-2756-10

48V, 60 Hz W 9-2703-11 9-2703-11 9-2703-11 9-2703-11 9-2756-15

48V, 50 Hz Y 9-2703-13 9-2703-13 9-2703-13 9-2703-13 9-2756-7

Magnet Frame Armature

Lower magnet frame 17-18200 17-18200 17-18200 17-18200 17-8955-2

Upper magnet frame 48-1936 48-1936 48-1936 48-1936 48-1902

V12-T13-40 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Contactors, Starters and Brakes

NEMA Sizes 4, 5 and 6—See Contactor/Starter Nameplate to Determine Series A1 or B1

Description

NEMA Size 4 NEMA Size 4 NEMA Size 5 NEMA Size 5 NEMA Size 6 NEMA Size 6

Series A1 Series B1 Series A1 Series B1 Series A1 Series B1

Part Number Part Number Part Number Part Number Part Number Part Number

Renewal Parts Publication Number 20428 20428 20429 20429 20146 20146

Contact Kits

Two-pole 6-44 6-26 6-45 6-45 6-601-2 6-648

Three-pole 6-44-2 6-26-2 6-45-2 6-45-2 6-601 —

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-1891-1 9-1891-1 9-1891-1 9-1891-1 9-2698 9-2698

240V, 60 Hz or 220V, 50 Hz B 9-1891-2 9-1891-2 9-1891-2 9-1891-2 9-2698-2 9-2698-2

480V, 60 Hz or 440V, 50 Hz C 9-1891-3 9-1891-3 9-1891-3 9-1891-3 9-2698-3 9-2698-3

600V, 60 Hz or 550V, 50 Hz D 9-1891-4 9-1891-4 9-1891-4 9-1891-4 9-2698-4 9-2698-4

208V, 60 Hz E 9-1891-13 9-1891-13 9-1891-13 9-1891-13 9-2698-5 9-2698-5

277V, 60 Hz H 9-1891-26 9-1891-26 9-1891-26 9-1891-26 — —

208/240V, 60 Hz J ——————

240V, 50 Hz K 9-1891-20 9-1891-20 9-1891-20 9-1891-20 — —

380–415V, 50 Hz L ————9-2698-69-2698-6

380V, 50 Hz L 9-1891-14 9-1891-14 9-1891-14 9-1891-14 — —

415V, 50 Hz M 9-1891-21 9-1891-21 9-1891-21 9-1891-21 — —

550V, 50 Hz N 9-1891-8 9-1891-8 9-1891-8 9-1891-8 — —

24V, 60 Hz–24V, 50 Hz T ——————

24V, 60 Hz T 9-1891-15 9-1891-15 9-1891-15 9-1891-15 — —

24V, 50 Hz U 9-1891-16 9-1891-16 9-1891-16 9-1891-16 — —

32V, 50 Hz V 9-1891-27 9-1891-27 9-1891-27 9-1891-27 — —

48V, 60 Hz W ————9-2698-89-2698-8

48V, 50 Hz Y 9-1891-18 9-1891-18 9-1891-18 9-1891-18 — —

Overload Relays

For replacement on existing starters

three-pole—ambient compensated bimetallic 10-6530-4 10-6530-4 C306DN3B C306DN3B C306DN3B C306DN3B

Current Transformer

For replacement on existing starters only ——42-3564 42-3564 42-3598 42-3598

Magnet Frame Armature

Lower magnet frame 48-1030-2 48-1030-2 48-1030-2 48-1030-2 ——

Upper magnet frame 48-1029-4 48-1029-4 48-1029-4 48-1029-4 ——

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-41

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NEMA Sizes 7 and 8—See Contactor/Starter Nameplate to Determine Series A1 or B1

Note

1Contact Standard Open Control Aftermarket at 1-800-535-8992 for assistance.

Description

NEMA Size 7 NEMA Size 7 NEMA Size 8 NEMA Size 8

Series A1 Series B1 Series A1 Series B1

Part Number Part Number Part Number Part Number

Renewal Parts Publication Number 20848 20848 20849 20849

Contact Kits

Two-pole ————

Three-pole 6-613 6-613 6-571 6-571

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-2698 9-2698 9-2654 9-2654

240V, 60 Hz or 220V, 50 Hz B 9-2698-2 9-2698-2 9-2654-2 9-2654-2

480V, 60 Hz or 440V, 50 Hz C 9-2698-3 9-2698-3 9-2654-3 9-2654-3

600V, 60 Hz or 550V, 50 Hz D 9-2698-4 9-2698-4 9-2654-4 9-2654-4

208V, 60 Hz E 9-2698-5 9-2698-5 9-2654-6 9-2654-6

277V, 60 Hz H ————

208/240V, 60 Hz J ————

240V, 50 Hz K ————

380–415V, 50 Hz L ————

380V, 50 Hz L 9-2698-6 9-2698-6 9-2654-5 9-2654-5

415V, 50 Hz M ————

550V, 50 Hz N ————

24V, 60 Hz–24V, 50 Hz T — — — —

24V, 60 Hz T — — — —

24V, 50 Hz U — — — —

32V, 50 Hz V — — — —

48V, 60 Hz W — — — —

48V, 50 Hz Y — — — —

Overload Relays

For replacement on existing starters

three-pole—ambient compensated bimetallic C306DN3B C306DN3B C306DN3B C306DN3B

Magnet Frame Armature 1

Lower magnet frame — — — —

Upper magnet frame ————

V12-T13-42 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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IEC Sizes A–F—See Contactor/Starter Nameplate to Determine Series A1, B1 or C1

Notes

1Non-encapsulated coils.

2Replace with complete contactor.

Description

IEC Sizes A–F IEC Sizes A–C 1IEC Sizes A–C 1IEC Sizes D–F 1IEC Sizes D–F 1

Series A1 Series B1 Series C1 Series B1 Series C1

Part Number Part Number Part Number Part Number Part Number

Renewal Parts Publication Number None None None None None

Contact Kits

Two-pole 22222

Three-pole 22222

Four-pole 22222

Five-pole 22222

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-2650-1 9-2875-1 9-2875-1 9-2876-1 9-2876-1

240V, 60 Hz or 220V, 50 Hz B 9-2650-2 9-2875-2 9-2875-2 9-2876-2 9-2876-2

480V, 60 Hz or 440V, 50 Hz C 9-2650-3 9-2875-3 9-2875-3 9-2876-3 9-2876-3

600V, 60 Hz or 550V, 50 Hz D 9-2650-4 9-2875-4 9-2875-4 9-2876-4 9-2876-4

208V, 60 Hz E 9-2650-5 9-2875-5 9-2875-5 9-2876-5 9-2876-5

277V, 60 Hz H 9-2650-13 9-2875-12 9-2875-12 9-2876-12 9-2876-12

208/240V, 60 Hz J — 9-2875-37 9-2875-37 9-2876-37 9-2876-37

240V, 50 Hz K 9-2650-12 9-2875-11 9-2875-11 9-2876-11 9-2876-11

380–415V, 50 Hz L 9-2650-6 9-2875-6 9-2875-6 9-2876-6 9-2876-6

24V, 60 Hz–24V, 50 Hz T —9-2875-36 9-2875-36 9-2876-36 9-2876-36

24V, 60 Hz T 9-2650-7 ————

24V, 50 Hz U 9-2650-14 9-2875-13 9-2875-13 9-2876-13 9-2876-13

32V, 50 Hz V 9-2650-9 9-2875-16 9-2875-16 9-2876-16 9-2876-16

48V, 60 Hz W 9-2650-8 9-2875-8 9-2875-8 9-2876-8 9-2876-8

48V, 50 Hz Y 9-2650-10 9-2875-9 9-2875-9 9-2876-9 9-2876-9

Overload Relays

For replacement on existing starters:

three-pole—ambient compensated bimetallic C306DN3B C306DN3B C306DN3B C306DN3B C306DN3B

Current Transformer

Transformer — — — — —

Magnet Frame Armature

Lower magnet frame 22222

Upper magnet frame 22222

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-43

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IEC Sizes G and H—See Contactor/Starter Nameplate to Determine Series A1 and B1

Description

NEMA Size G NEMA Size G NEMA Size H NEMA Size H

Series A1 Series B1 Series A1 Series B1

Part Number Part Number Part Number Part Number

Renewal Parts Publication Number 20862 22178 20862 22178

Contact Kits

Two-pole 6-65-3 6-65-3 6-65-5 6-65-5

Three-pole 6-65-4 6-65-4 6-65-6 6-65-6

Four-pole 6-65-11 6-65-11 6-65-13 6-65-13

Five-pole 6-65-12 6-65-12 6-65-14 6-65-14

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-2703-1 9-2703-1 9-2703-1 9-2703-1

240V, 60 Hz or 220V, 50 Hz B 9-2703-2 9-2703-2 9-2703-2 9-2703-2

480V, 60 Hz or 440V, 50 Hz C 9-2703-3 9-2703-3 9-2703-3 9-2703-3

600V, 60 Hz or 550V, 50 Hz D 9-2703-4 9-2703-4 9-2703-4 9-2703-4

208V, 60 Hz E 9-2703-9 9-2703-9 9-2703-9 9-2703-9

277V, 60 Hz H 9-2703-7 9-2703-7 9-2703-7 9-2703-7

240V, 50 Hz K 9-2703-14 9-2703-14 9-2703-14 9-2703-14

380–415V, 50 Hz L 9-2703-8 9-2703-8 9-2703-8 9-2703-8

24V, 60 Hz–24V, 50 Hz T ————

24V, 60 Hz T 9-2703-6 9-2703-6 9-2703-6 9-2703-6

24V, 50 Hz U 9-2703-12 9-2703-12 9-2703-12 9-2703-12

32V, 50 Hz V 9-2703-10 9-2703-10 9-2703-10 9-2703-10

48V, 60 Hz W 9-2703-11 9-2703-11 9-2703-11 9-2703-11

48V, 50 Hz Y 9-2703-13 9-2703-13 9-2703-13 9-2703-13

Overload Relays

For replacement on existing starters:

three-pole—ambient compensated bimetallic C306DN3B C306DN3B C306DN3B C306DN3B

Current Transformer

Transformer — — — —

Magnet Frame Armature

Lower magnet frame 17-18200 17-1820 17-18200 17-18200

Upper magnet frame 48-1936 48-1936 48-1936 48-1936

V12-T13-44 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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IEC Sizes J and K—See Contactor/Starter Nameplate to Determine Series A1 and B1

Description

NEMA Size J NEMA Size J NEMA Size K NEMA Size K

Series A1 Series B1 Series A1 Series B1

Part Number Part Number Part Number Part Number

Renewal Parts Publication Number 20862 22178 20862 22178

Contact Kits

Two-pole 6-65-7 6-65-7 6-65-18 6-65-20

Three-pole 6-65-8 6-65-8 6-65-17 6-65-19

Four-pole 6-65-15 6-65-15 ——

Five-pole 6-65-16 6-65-16 ——

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-2703-1 9-2703-1 9-2703-1 9-2703-1

240V, 60 Hz or 220V, 50 Hz B 9-2703-2 9-2703-2 9-2703-2 9-2703-2

480V, 60 Hz or 440V, 50 Hz C 9-2703-3 9-2703-3 9-2703-3 9-2703-3

600V, 60 Hz or 550V, 50 Hz D 9-2703-4 9-2703-4 9-2703-4 9-2703-4

208V, 60 Hz E 9-2703-9 9-2703-9 9-2703-9 9-2703-9

277V, 60 Hz H 9-2703-7 9-2703-7 9-2703-7 9-2703-7

240V, 50 Hz K 9-2703-14 9-2703-14 9-2703-14 9-2703-14

380–415V, 50 Hz L 9-2703-8 9-2703-8 9-2703-8 9-2703-8

24V, 60 Hz–24V, 50 Hz T ————

24V, 60 Hz T 9-2703-6 9-2703-6 9-2703-6 9-2703-6

24V, 50 Hz U 9-2703-12 9-2703-12 9-2703-12 9-2703-12

32V, 50 Hz V 9-2703-10 9-2703-10 9-2703-10 9-2703-10

48V, 60 Hz W 9-2703-11 9-2703-11 9-2703-11 9-2703-11

48V, 50 Hz Y 9-2703-13 9-2703-13 9-2703-13 9-2703-13

Overload Relays

For replacement on existing starters:

three-pole—ambient compensated bimetallic C306GN3B C306GN3B C306GN3B C306GN3B

Current Transformer

Transformer — — — —

Magnet Frame Armature

Lower magnet frame 17-18200 17-18200 17-18200 17-18200

Upper magnet frame 48-1936 48-1936 48-1936 48-1936

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-45

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IEC Sizes L, M and N

Description

IEC Size L IEC Size M IEC Size N

Part Number Part Number Part Number

Contact Kits

Two-pole 6-43-3 6-43 6-43-5

Three-pole 6-43-4 6-43-2 6-43-6

Four-pole — — —

Five-pole — — —

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-2756-1 9-2756-1 9-2756-1

240V, 60 Hz or 220V, 50 Hz B 9-2756-2 9-2756-2 9-2756-2

480V, 60 Hz or 440V, 50 Hz C 9-2756-3 9-2756-3 9-2756-3

600V, 60 Hz or 550V, 50 Hz D 9-2756-4 9-2756-4 9-2756-4

208V, 60 Hz E 9-2756-5 9-2756-5 9-2756-5

277V, 60 Hz H 9-2756-9 9-2756-9 9-2756-9

240V, 50 Hz K 9-2756-13 9-2756-13 9-2756-13

380–415V, 50 Hz L — — —

380V, 50 Hz L 9-2756-12 9-2756-12 9-2756-12

415V, 50 Hz M 9-2756-8 9-2756-8 9-2756-8

550V, 50 Hz N 9-2756-14 9-2756-14 9-2756-14

24V, 60 Hz–24V, 50 Hz T ———

24V, 60 Hz T 9-2756-6 9-2756-6 9-2756-6

24V, 50 Hz U 9-2756-11 9-2756-11 9-2756-11

32V, 50 Hz V 9-2756-10 9-2756-10 9-2756-10

48V, 60 Hz W 9-2756-15 9-2756-15 9-2756-15

48V, 50 Hz Y 9-2756-7 9-2756-7 9-2756-7

Overload Relays

For replacement on existing starters

three-pole—ambient compensated bimetallic 10-6530 10-6530-2 10-6530-3

Current Transformer

Transformer — — —

Magnet Frame Armature

Lower magnet frame 17-8955-2 17-8955-2 17-8955-2

Upper magnet frame 48-1902 48-1902 48-1902

V12-T13-46 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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IEC Sizes P, R and S

IEC Size T, U and V

Technology Upgrades

This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 1.

Description

IEC Size P IEC Size R IEC Size S

Part Number Part Number Part Number

Renewal Parts Publication Number 22278 22278 22278

Contact Kits Size 6-294 6-288 6-286

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-1891-1 9-1891-1 9-1891-1

200V, 50 Hz or 118V, 60 Hz E — ——

240V, 60 Hz or 220V, 50 Hz B 9-1891-2 9-1891-2 9-1891-2

254V, 50 Hz or 277V, 60 Hz H ———

380V, 50 Hz or 415V, 60 Hz L ———

480V, 60 Hz or 440V, 50 Hz C 9-1891-3 9-1891-3 9-1891-3

600V, 60 Hz or 550V, 50 Hz D 9-1891-4 9-1891-4 9-1891-4

208V, 60 Hz E 9-1891-13 9-1891-13 9-1891-13

277V, 60 Hz H 9-1891-26 9-1891-26 9-1891-26

240V, 50 Hz K 9-1891-20 9-1891-20 9-1891-20

380V, 50 Hz L 9-1891-14 9-1891-14 9-1891-14

415V, 50 Hz M 9-1891-21 9-1891-21 9-1891-21

24V, 60 Hz T 9-1891-15 9-1891-15 9-1891-15

Overload Relays

Reference C316 overload relays

Magnet Frame Armature

Lower magnet frame 48-1030-2 48-1030-2 48-1030-2

Upper magnet frame 48-1029-4 48-1029-4 48-1029-4

Description

IEC Size T IEC Size U IEC Size V

Part Number Part Number Part Number

Renewal Parts Publication Number 22275 22276 22586

Contact Kits Size 6-621 6-622 6-601

Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-3006 9-3006 9-2698

200V, 50 Hz or 118V, 60 Hz E 9-3006-5 9-3006-5 —

240V, 60 Hz or 220V, 50 Hz B 9-3006-2 9-3006-2 9-2698-2

254V, 50 Hz or 277V, 60 Hz H 9-3006-6 9-3006-6 9-2698-2

380V, 50 Hz or 415V, 60 Hz L 9-3006-7 9-3006-7 9-2698-6

480V, 60 Hz or 440V, 50 Hz C 9-3006-3 9-3006-3 9-2698-3

600V, 60 Hz or 550V, 50 Hz D 9-3006-4 9-3006-4 9-2698-4

208V, 60 Hz E — — 9-2698-5

277V, 60 Hz H — — —

240V, 50 Hz K — — —

380V, 50 Hz L — — —

415V, 50 Hz M — — —

24V, 60 Hz T — — —

Overload Relays

Reference C316 overload relays

Magnet Frame Armature

Lower magnet frame ———

Upper magnet frame ———

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-47

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IT. Electromechanical

NEMA

NEMA Full Voltage Non-reversing

Starter, Size 0

Product Description

The Cutler-Hammer

Intelligent Technologies® (IT.)

electromechanical starter

from Eaton’s electrical

business consists of an IT.

electromechanical contact

block or contactor and an IT.

electromechanical solid-state

overload relay as a full voltage

non-reversing (FVNR) or a full

voltage reversing (FVR)

device. Size 00 to Size 5

Starters are factory or field

assembled.

Product History Time Line for IT. Electromechanical NEMA

Replacement Capabilities

Replacements for NEMA Contacts and Starters

Notes

1 H = Hold-Open.

2 For reversing contactors and starters, order two.

Technology Upgrades

This product currently listed in Volume 5—Motor Control and Protection,

CA08100006E, Tab 2.

IT. Electromechanical NEMA

Product 2000 2005 Present

NEMA

Size Description

Catalog

Number

140A EMHCKT40 1

150A EMHCKT50 1

265A EMHCKT65 1

285A EMHCKT85 1

2100A EMHCKT100 1

3, 4 125A EMCKT125

3, 4 160A EMCKT160

3, 4 200A EMCKT200

5250A EMCKT250

5315A EMCKT315

5400A EMCKT400

1Coil EMCC

2Coil EMCD

3, 4 Coil EMCE

5Coil EMCF

00, 0, 1 Catch with leaf spring and pad EMDRCB

2 Catch with leaf spring and pad EMDRCD

1Lug EMLUGKTC

2Lug EMLUGKTD

3, 4 Lug EMLUGKTE

5 Horizontal box lug kit EMLUGKTFA

5 Vertical box lug kit EMLUGKTFB

5 Dual lug kit EMLUGKTFC

00, 0 For contactors and starters EMBBB

1 For starters EMBBC

1 For reversing contactors and reversing starters EMBBRC

2 For starters EMBBD

2 For reversing contactors and reversing starters EMBBRD

3, 4 For starters EMBBE

3, 4 For reversing contactors and reversing starters EMBBRE

5 Overload relay EMBBOF

Contact Kits

Coils 2

DIN Rail Catch

Lug Kits

Overload Busbars

V12-T13-48 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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IT. Electromechanical IEC

IEC FVNR Starter, C-Frame

Product Description

The Cutler-Hammer

Intelligent Technologies (IT.)

electromechanical starter

from Eaton’s electrical

business consists of an IT.

electromechanical contact

block or contactor and IT.

electromechanical solid-state

overload relay as a full voltage

non-reversing (FVNR) or full

voltage reversing (FVR)

device. A-Frame (27 mm) to

F-Frame (140 mm) Starters

are factory or field

assembled.

Product History Time Line for IT. Electromechanical IEC

Replacement Capabilities

Replacements for IEC Contacts and Starters

Note

1 For reversing contactors and starters, order two.

Technology Upgrades

This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 2.

IT. Electromechanical IEC

Product 2000 2005 Present

Frame

Size Description

Catalog

Number

C40A EMCKT40

C50A EMCKT50

D65A EMCKT65

D85A EMCKT85

D 100A EMCKT100

E 125A EMCKT125

E 160A EMCKT160

E 200A EMCKT200

F 250A EMCKT250

F 315A EMCKT315

F 400A EMCKT400

CCoil EMCC

DCoil EMCD

ECoil EMCE

FCoil EMCF

B, C Catch with leaf spring and pad EMDRCB

D Catch with leaf spring and pad EMDRCD

CLug EMLUGKTC

DLug EMLUGKTD

ELug EMLUGKTE

F Horizontal box lug kit EMLUGKTFA

F Vertical box lug kit EMLUGKTFB

F Dual lug kit EMLUGKTFC

B For contactors and starters EMBBB

C For starters EMBBC

C For reversing contactors and reversing starters EMBBRC

D For starters EMBBD

D For reversing contactors and reversing starters EMBBRD

E For starters EMBBE

E For reversing contactors and reversing starters EMBBRE

F Overload relay EMBBOF

Contact Kits

Coils 2

DIN Rail Catch

Lug Kits

Overload Busbars

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-49

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XT IEC Power Control

XT Family of Contactors

Product Description

Eaton’s line of XT Contactors

and Starters includes non-

reversing and reversing

contactors, overload relay

and a variety of related

accessories. Because XT

meets IEC, UL, CSA, CCC

and CE standards, it is the

perfect product solution for

IEC applications all over the

world. The compact, space

saving and easy to install XT

line of IEC contactors and

starters is the efficient and

effective solution for

customer applications from

7A to 2000A.

Product History Time Line

for XT IEC Power Control

XT IEC

Power

Control

Product 2005 Present

Replacement Capabilities

Replacement Coils

Voltage

Coil

Suffix

Catalog

Number

Frame C

110/50 120/60 A XTCERENCOILCA

110–130 Vdc AD XTCERENCOILCAD

220/50 240/80 B XTCERENCOILCB

200–240 Vdc BD XTCERENCOILCBD

415/50 460/60 C XTCERENCOILCC

550/50 600/60 D XTCERENCOILCD

208/60 E XTCERENCOILCE

230/50 F XTCERENCOILCF

190/50 220/60 G XTCERENCOILCG

240/50 277/60 H XTCERENCOILCH

380/50 440/60 L XTCERENCOILCL

400/50 N XTCERENCOILCN

380/60 P XTCERENCOILCP

12/50 12/60 R XTCERENCOILCR

12–14 Vdc RD XTCERENCOILCRD

24/5024/60 T XTCERENCOILCT

24–27 Vdc TD XTCERENCOILCTD

24/50 42/50 U XTCERENCOILCU

48/60 W XTCERENCOILCW

48–60 Vdc WD XTCERENCOILCWD

48/50 Y XTCEBENCOILCY

Frame D

110/50 120/60 A XTCERENCOILDA

110–130 Vdc AD XTCERENCOILDAD

220/50 240/80 B XTCERENCOILDB

200–240 Vdc BD XTCERENCOILDBD

415/50 480/60 C XTCERENCOILDC

550/50 600/60 D XTCERENCOILDD

208/60 E XTCERENCOILDE

230/50 F XTCERENCOILDF

190/50 220/60 G XTCERENCOILDG

240/50 277/60 H XTCERENCOILDH

380/50 440/60 L XTCERENCOILDL

400/50 N XTCERENCOILDN

380/60 P XTCERENCOILDP

12/50 12/60 R XTCERENCOILOR

12–14 Vdc RD XTCERENCOILDRD

24/50 24/60 T XTCERENCOILDT

24–27 Vdc TD XTCERENCOILDTD

24/50 42/50 U XTCERENCOILDU

48/60 W XTCERENCOILDW

48–60 Vdc WD XTCERENCOILDWD

48/50 Y XTCERENCOILDY

V12-T13-50 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

Replacement Coils, continued

Voltage

Coil

Suffix

Catalog

Number

Frame F

110/50 120/60 A

XTCERENCOILFA

110–130 Vdc AD

XTCERENCOILFAD

220/50 240/60 B

XTCERENCOILFB

200–240 Vdc BD

XTCERENCOILFBD

415/50 480/60 C

XTCERENCOILFC

550/50 600/60 D

XTCEREN

COIL

FD

208/60 E

XTCERENCOILFE

230/50 F

XTCEREN

COIL

FF

190/50 220/60 G

XTCERENCOILFG

240/50 277/60 H

XTCERENCOILFH

380/50 440/60 L

XTCEREN

COIL

FL

400/50 N

XTCERENCOILFN

380/60 P

XTCERENCOILFP

12/50 12/60 R

XTCERENCOILFR

24/50 24/60 T

XTCERENCOILFT

24–27 Vdc TD

XTCERENCOILFTD

24/50 U

XTCERENCOILFU

42/50 48/60 W

XTCERENCOILFW

48–60 Vdc WD

XTCERENCOILFWD

48/50 Y

XTCERENCOILFY

Frame G

100–120V 50/60 A

XTCERENCOILGA

110–130 Vdc AD

XTCERENCOILGAD

190–240V 50/60 B

XTCERENCOILGB

200–240 Vdc BD

XTCEREN

COIL

GBD

480–500V 50/60 C

XTCEREN

COIL

GC

380–440V 50/60 L

XTCEREN

COIL

GL

24/50 24/60 T

XTCERENCOILGT

24–27 Vdc TD

XTCERENCOILGTD

42–48V 50/60 W

XTCERENCOILGW

48–60 Vdc WD

XTCERENCOILGWD

Frame L 1

110–250 Vac/Vdc

A

XTCERENCOILLA

250–500V 40–60

C

XTCERENCOILLC

24–48 Vdc

TD

XTCERENCOILLTD

48–110 Vac/Vdc

Y

XTCERENCOILLY

Frame M 1

110–250 Vac/Vdc

A

XTCERENCOILMA

250–500V 40–60

C

XTCERENCOILMC

24–48 Vdc

TD

XTCEREN

COIL

MTD

48–110 Vac/Vdc

Y

XTCEREN

COIL

MY

Frame N 1

110–250 Vac/Vdc

A

XTCERENCOILNA

250–500V 40–60

C

XTCERENCOILNC

48–110 Vac/Vdc

Y

XTCERENCOILNY

Replacement Contact Kits

Replacement Vacuum Tube Assembly

Replacement Arc Chambers

Note

1Electronic modules including coils.

For use with…

Catalog

Number

XTAE040D–XTAE065D

XTCERENCONTACTD

XTCE185L–XTCE250L

XTCERENCONTACTL

XTCE300M–XTCE500M

XTCERENCONTACTM

For use with…

Catalog

Number

XTCE580N XTCERENVACT580

XTCE650N XTCERENVACTBB0

XTCE750N XTCERENVACT750

XTCE820N XTCERENVACT820

For use with…

Catalog

Number

XTCE185L XTCERENARC185

XTCE225L XTCERENARC225

XTCE250L XTCERENARC250

XTCE300M XTCERENARC300

XTCE400M XTCERENARC400

XTCE500M XTCERENARC500

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-51

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Motor Control

Contactors, Starters and Brakes

Advantage™

Originally a Westinghouse

Product

Advantage Starter

Product Description

Setting a new standard in

motor control, revolutionary

in design, Advantage motor

starters employ state-of-the-

art technology in solving

motor control application

problems that have existed

for ages. Customer focus

group input and 66,000

man-hours of engineering

ingenuity have been

combined to create a motor

starter that dramatically

extends operating life in a

physical space requirement

one half the size of

conventional motor starters.

Product History Time Line for Advantage Contactors and Starters

Replacement Capabilities

Replacements for Contact Kits and Coils

Technology Upgrades

This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 2.

Sizes 1–6

Size 1991 1995 2000 Present

Description

Catalog

Number

Replacement contact kit, size single, three-pole WCK13

Replacement contact kit, size two, three-pole WCK23

Replacement contact kit, size three, three-pole WCK33

Replacement contact kit, size four, three-pole WCK43

Replacement contact kit, size five, three-pole WCK53

Replacement contact kit, size six, three-pole WCK63

Size one and two, 110/120V, 60 Hz WCOIL12F

Size three and four, 110/120V, 60 Hz WCOIL34F

Size five and six, 110/120V, 60 Hz WCOIL56F

Contact Kits

Coils

V12-T13-52 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Contactors, Starters and Brakes

Definite Purpose

Originally a Cutler-Hammer Product

Product History Time Line for Definite Purpose, Bulletin 9560, 9584 and 9586

Replacement Capabilities

Contact Kits for Types 9560, 9584, 9586

Magnetic Coils for Types 9560, 9584 and 9586

Technology Upgrades

Definite Purpose Technology Upgrades

Note

1Replace with new Definite Purpose contactor or starter.

Pole Amperes 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present

9560 Contactors

2P, 3P, 4P 25, 30, 40

2P, 3P 50, 60

2P, 3P 75, 90

9584 Starters

1P 30

40

50

60

9586 Starters

1P 30

40

50

60

Description

Contact Kit Part Number

Contactor or Starter Size, Ampere Rating

12A Inductive

15A Resistive

25, 30A Inductive

30, 40A Resistive

40A Inductive

50A Resistive

50, 60A Inductive

60, 75A Resistive

75A Inductive

90A Resistive

90A Inductive

120A Resistive

Single-pole kit 16-331-3 6-331-4 —6-331-8 6-331-8

Three-pole kit 1——6-331-39 ——

Coil

Suffix

Coil Voltage

Coil Part Number

Ampere Rating

60 Hz 50 Hz

12, 25 and 30A Inductive

15, 30 and 40A Resistive

40A Inductive

50A Resistive

50, 60, 75 and 90A Inductive

60, 75, 90 and 120A Resistive

-7 — 380 111

-47 277 — 111

-49 104–120 104–120 111

-50 208–240 208–240 111

-69 24 24 111

-72 480 480 111

-74 600 600 111

Type A25 C25 C32 B25

9560 Contactors — 15–90A 120–350A —

9584 Starters — — — 25–40A

9586 Starters 25–60A — — —

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-53

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Motor Control

Contactors, Starters and Brakes

JF Autostarter

Originally a Westinghouse

Product

Start Kit—Style Number 550D409G18

Run Kit—Style Number 550D409G19

Grid Kit—Style Number 3354D90G10

Product Description

Kits contain a complete

set of moving contacts,

stationary contacts

and springs.

Product History Time Line for JF Autostarter

Replacement Capabilities

Manual Autostarter Kits

Solenoid Assembly with Coil (All Sizes)

Technology Upgrades

ECN42–ECN44 reduced voltage auto-transformer starter or IT. solid-state reduced voltage starter.

Notes

1When replacing solenoid assembly series 416C160, use adapter plate style 9917D02H01—quantity one required.

2These styles replace coil style 296B892G_ _. When ordering new style as replacement, customer must order adapter plate 9917D02H01—

quantity one required.

AF

A

MB

JF

Type 1930 1935 1940 1945 1950 1955 1960 1965 1975 1985 1995 2000 Present

Frame

Size Required

Start

Contacts Required

Run

Contacts Required

Grid

Stack Kit

2–3 1 38A7018G12 138A7018G13 13354D90G10

4–5, 5L 1 550D409G18 1550D409G19 13354D90G10

5M–5MM 1 3354D90G08 13354D90G09 23354D90G10

Volt Hz Style 2

115 60 5264C05H01

230 60 5264C05H02

460 60 5264C05H03

575 60 5264C05H04

V12-T13-54 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Contactors, Starters and Brakes

ME and MD

DC Contactors

Originally a Westinghouse

Product

Single-Pole, Cat. No. MD510 with

L-64 Auxiliary Contact

Product Description

The Cutler-Hammer ME and

MD line of DC contactors

were and are designed to

control functions of a

connected motor by starting,

stopping, reversing and

regulating. Motor protection

is provided when the

contactors are combined with

an appropriate protective

device such as an

overcurrent relay.

Application Description

Typical applications for the

contactor functions are as

variable voltage controller

disconnects, fans, pumps,

conveyors, rolling mills,

cranes, or anywhere a DC

motor is used.

Product History

The Cutler-Hammer ME and

MD line of DC contactors

dates back to the early 1940s

in East Pittsburgh, PA, where

the development of the M

contactors was begun by the

Westinghouse Electric

Corporation to be used in

steel rolling mills and

nicknamed “mill duty”

devices. Added frame sizes

were developed to complete

the line in Buffalo in the late

1940s. These devices were

primarily mounted on

insulating plates and were

rear connected for ease of

wiring the motor current

conductors. In the 1960s,

front-mounted MD versions

of the devices were

developed to mount devices

on steel panels because the

insulating panels were

expensive and difficult

to manufacture.

In the late 1970s, rear-

connected devices were rare

and the ME contactor line

was created for front

connection, with a rear

connection kit available and

the M rear connected version

discontinued. The MR

normally closed line was

also introduced as a standard

at that time.

Product History Time Line for M Series DC Contactors

NEMA Size 1941 1945 1948 1952 1958 1964 1977 1978 1993 2000 Present

Sizes 0–1 small frame

Type M

Type MD

Type ME

Large frame

Type M

Size 2 large frame

Type M

Type ME

Sizes 3–4

Type MME

Type ME

Sizes 3–4

Type M

Type MD

Size 5

front connected

Type M

Type MD

Rear connected

Type MR

Sizes 6–9

front connected

Type M

Type MD

Rear connected

Type MR

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-55

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Motor Control

Contactors, Starters and Brakes

Replacement Capabilities

ME Series Renewal Parts—Kits

ME Series Renewal Parts—Coils

Note

1If lower coils are required, order separately.

Description

1NO Pole 2NO Poles 1NC Pole 1NO/NC Pole

Qty.

Part

Number Qty.

Part

Number Qty.

Part

Number Qty.

Part

Number

Contact kit 1 2184A10G14 22184A10G14 12184A10G14 22184A10G14

Arc box 10/25/50A 1 2184A10G09 22184A10G09 12184A10G09 22184A10G09

Arc box 100/150A 1 2184A10G10 22184A10G10 12184A10G10 22184A10G10

Shunt kit 1 2184A10G21 12184A20G16 12084A01G07 12184A11G07

Armature kit 1 2184A10G19 12184A20G15 12084A01G06 12184A11G06

Blowout assembly

10A 1 2184A10G15 12184A20G11 12184A10G15 22184A10G15

25A 1 2184A10G16 12184A20G12 12184A10G16 22184A10G16

50A 1 2184A10G17 12184A20G13 12184A10G17 22184A10G17

110/150A 1 2184A10G18 12184A20G14 12184A10G18 22184A10G18

Rear connection kit 1 2184A10G08 12184A10G08 12184A10G08 12184A10G08

Voltage

Part Number

Operating Coils Holding Coils (Lower) 1 — 1NO/1NC Contactors Only

10/25/50/100/150

Ampere Sizes

10/25/50

Ampere Sizes

100/150

Ampere Sizes

65 30B4376G06 44A6366G10 30B4376G27

90/92 30B4376G25 44A6366G12 427C048G16

115 30B4376G07 44A6366G13 30B4376G01

125 30B4376G08 44A6366G19 30B4376G26

230/240 30B4376G09 44A6366G15 30B4376G02

250 30B4376G10 44A6366G23 30B4376G17

500 30B4376G14 N/A N/A

550 30B4376G11 44A6366G18 30B4376G03

V12-T13-56 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Contactors, Starters and Brakes

MR and MD Series 1 Sizes 5–9 Renewal Parts—Kits

Notes

1MR = rear connected; MD = front connected.

2Type MR only.

3Type MD only.

Type MR

and MD

Part Number

Current

Contact Kit

501/501R 26D2610G22

510 26D2610G15

601/701 26D2610G24

610/710 26D2610G16

810 26D2610G18

810R 26D2610G19

910 26D2610G20

Shunt

501/501R 25A1650G02

510 25A1641G02

601 25A1666G03

610 25A1654G03

701 25A1666G04

710 25A1654G04

810/810R 25A1693G02

910 45A1425G02

Arc Box

501/510 25A1646G01

601/610, 701/710 25A1662G01

810/910 25A1677G05

Armature Kit

501/501R 25A1649G05

510 25A1640G05

601/701 25A1667G03

610/710 25A1655G04

810/810R 25A1694G05

910 38A2269G02

Blowout Coil Assembly Kit 2

M501/510 25A1644G05

M601/610 25A1659G05

M701/710 25A1660G03

M810/810R 25A1698G03

M910 238A2273G02

Blowout Coil Assembly Kit 3

M501/510 857D505G05

M601/610 857D506G08

M701/710 857D516G05

M810 857D508G07

M910 857D509G04

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-57

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Motor Control

Contactors, Starters and Brakes

M and MD Series Sizes 5–9—Coils

Technology Upgrades

This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 4.

Notes

1Two coils connected in series.

2Two coils connected in parallel.

3Two resistors connected in parallel.

4Resistors connected in series.

Voltage

M and MD 501 M and MD 510 M and MD 610/710

Part

Number

Symmetrical

Wiring

Part

Number

Symmetrical

Wiring

Part

Number

Symmetrical

Wiring

65 N/A — 45A5515G11 ———

90/92 N/A — 45A5515G23 —30B4377G17 —

115 30B4375G04 —45A5515G01 —30B4377G04 —

125 30B4375G24 —45A5515G07 —30B4377G10 —

230 30B4375G05 —45A5515G04 —30B4377G05 —

250 30B4375G12 —45A5515G12 —30B4377G07 —

550 30B4375G06 —45A5515G05 —30B4377G08 —

Voltage

M and MD 601/701 M and MD 810 M and MD 910

Part

Number

Symmetrical

Wiring

Part

Number

Symmetrical

Wiring

Part

Number

Symmetrical

Wiring

92 — — 435A928G01 1435A930G01 1

115 30B4377G23 1435A929G01 1L483507G01 1

115 30B4377G01 2L482211G01 2L483507G01 2

125 30B4377G24 1435A966G01 1435A967G01 1

125 30B4377G13 2—— — —

230 30B4377G01 1L482211G01 1L483507G01 1

230 30B4377G02 2—— — —

250 30B4377G13 1334P064G01 1LR549720G01 2

250 30B4377G08 2—— — —

550 30B4377G25 1L482213G01 2L483508G01 2

550 30B4377G03 2—— — —

600 — — N/A — L548879G01 1

Voltage

M and MD 810R

Coil Resistor Resistor Mounting

Part

Number

Symmetrical

Wiring

Part

Number

Symmetrical

Wiring

Part

Number

Symmetrical

Wiring

115 N/A — N/A — N/A —

230 L482211G0 157D1336G10 357D1340G02 —

550 N/A 157D1336G12 457D1340G02 —

V12-T13-58 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Contactors, Starters and Brakes

C80 Mill Type DC

Contactors

Originally a Cutler-Hammer

Product

Size 2—Two-Pole Contactor

NO Contactor

Product Description

These DC mill type

contactors are designed for

heavy industry service and

are suitable for use on

moving machinery. The

contactors listed in this

section are for surface

mounting on steel panels and

front-of-panel wiring. The

power stud assembly is

mounted on the side of the

contactor, rather than as part

of a separate mounting kit.

The contactors feature forged

steel armature levers and

magnet frames for superior

physical strength. Self-

lubricating bearings eliminate

the need for lubricating the

contactor.

New hot-molded arc chute

assemblies contain no

asbestos and have better arc

extinction characteristics for

longer contact life. The short

stroke armature results in a

mechanical life of more than

20 million operations.

Product History Time Line for C80 Mill Type DC Contactors

Note: The C80 contactors were renumbered in 1984 from the old 6002 Series, which date back to 1919.

Consult factory for old 6002 Series replacements and parts.

Sizes 2 – 8

Size 1980 1985 1990 1995 2000 Present

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-59

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Motor Control

Contactors, Starters and Brakes

Replacement Capabilities

Replacement Capabilities for C80 Mill Type DC Contactors

Technology Upgrades

This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 4.

Notes

1Series resistor used with coil for voltage shown.

2Magnet closing coil only. If holdout coil is required, give number stamped on coil or advise

Bulletin or Serial Number of controller.

Description

Part Numbers

Size 2

Single-Pole,

Two-Pole,

Three-Pole and

Ltl® 25 and 50A

Size 3

Single-Pole

NO, NC

and Ltl 100A

Size 4

Single-Pole

NO, NC

and Ltl 150A

Size 5

Single-Pole

NO, NC

and Ltl 300A

Size 6

Single-Pole

NO, NC

and Ltl 600A

Size 6A

Single-Pole

NO, NC

and Ltl 810A

Size 8

Single-Pole

NO 1350A

Set of Contacts

Single-pole copper 6-599 6-189 6-189 6-189-3 6-189-4 6-189-4 6-215

Single-pole silver — 6-189-5 6-189-6 6-189-7 6-189-8 6-189-8 6-215-2

Two-pole copper 6-169-4 ——————

Three-pole copper 6-169-5 ——————

Arc Shield

Right hand 73-2676-2 62-791 62-791 62-793 62-840 62-840 62-804

Left hand 73-2676 62-791-2 62-791-2 62-793-2 62-840-2 62-840-2 62-804

Coils

Single-pole NO 100V 9-1549-18 9-1583-15 9-1583-15 9-1589-10 9-1688-8 9-1688-8 9-547-7 1

115V 9-1549-2 9-1583-2 9-1583-2 9-1589-2 9-1688-2 9-1688-2 9-547-7 1

115V 9-1549-2 9-1583-2 9-1583-2 9-1589-2 9-1688-2 9-1688-2 9-547-7 1

550V 9-1549-3 9-1583-3 9-1583-3 9-1589-3 9-1688-3 9-1688-3 9-547-28 1

Single-pole NC 100V — 9-1585-18 9-1585-18 9-967-13 9-1717-4 ——

115V — 9-1585-2 9-1585-2 9-967-8 9-1717-1 ——

230V — 9-1585-1 9-1585-1 9-967-7 9-1717-2 ——

550V — 9-1585-3 9-1585-3 9-967-12 9-1717-3 ——

Single-pole Ltl 2 100V 9-1549-18 9-1583-15 9-1583-15 9-1589-10 9-1688-8 ——

115V 9-1549-2 9-1583-2 9-1583-2 9-1589-2 9-1688-2 ——

230V 9-1549-1 9-1583-1 9-1583-1 9-1589-1 9-1688-1 ——

550V 9-1549-3 9-1583-3 9-1583-3 9-1589-3 9-1688-3 ——

Two-pole 100V 9-1585-18 ——————

115V 9-1585-2 ——————

230V 9-1585-1 ——————

550V 9-1585-3 ——————

Three-pole 100V 9-1585-18 ——————

115V 9-1585-2 ——————

230V 9-1585-1 ——————

550V 9-1585-3 ——————

Set of Contact

Arc Shield

Coils

V12-T13-60 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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511 AC and DC Brakes

Originally a Cutler-Hammer

Product

Size 4-Inch Brake and Wheel

Product Description

Cutler-Hammer Type S

brakes are field-proven AC/

DC brakes. For applications

up to 1800 rpm/50 hp.

Precision holding and

stopping in 4, 5.5, 7 and

10-inch wheel sizes. With 15

standard bore sizes—straight

or tapered, non-asbestos

linings and off-the-shelf

availability, electrically

released and spring applied,

providing “fail-safe”

operation.

The retarding torque developed

is directly

proportional to the

spring pressure.

Typical applications include

conveyors, machine tools,

printing presses, small

cranes, overhead doors,

dumb waiters, vacuum

molding machines and

carnival rides.

Product History Time Line for 511 AC and DC Brakes

Types 1934 1940 1950 1960 1970 1980 1990 2000 Present

4-inch Small Solenoid

4-inch Large Solenoid

5-1/2-inch Old Style

5-1/2-inch Updated

7-inch

7-inch High Torque

8-1/2-inch

10-inch

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Replacement Capabilities

Renewal Parts for Cat. No. 511 Shoe Brakes 1

Technology Upgrades

This product currently listed in Volume 5—Motor Control and Protection, CA08100006E, Tab 2.

1Parts listed are for current line of 511 brakes.

2Kit contains two linings and rivets for one brake.

3Part number covers one shoe only.

Description

Part Numbers

4-Inch Brake 5-1/2-Inch Brake 7-Inch Brake 10-Inch Brake

3, 10 and 15 Lb

Torque

25 and 35 Lb

Torque

50 and 75 Lb

Torque

85 and 110 Lb

Torque

125 Lb

Torque

160 Lb

Torque

Magnet Coils Coil Suffix

120V, 60 Hz -39 9-591-9 9-585-9 9-941-20 9-941-8 9-758-36 9-758-37

110V, 50 Hz -5 9-591-9 9-585-9 9-585-9 9-941-39 9-758-26 9-758-10

120/110V, 50/60 Hz -66 9-591-9 9-585-9 ——— —

208V, 60 Hz -45 9-591-16 9-585-33 9-941-35 9-941-45 9-758-30 9-758-31

208/240V, 50/60 Hz -50 9-591-3 ———— —

240V, 60 Hz -40 9-591-10 9-585-10 9-941-15 9-941-4 9-758-2 9-758-30

220/240V, 50/60 Hz -67 9-591-10 9-585-10 ——— —

480V, 60 Hz -41 9-591-11 9-585-16 9-941-12 9-941-6 9-758-4 9-758-20

440/480V, 50/60 Hz -70 9-591-11 —————

600V, 60 Hz -58 9-591-12 9-585-26 9-941-32 9-941-25 9-758-13 9-758-5

550/600V, 50/60 Hz -71 9-591-12 —————

220V, 50 Hz -6 9-591-10 9-585-10 9-585-10 9-941-29 9-758-6 9-758-2

380V, 50 Hz -7 9-591-13 9-585-5 9-585-5 9-941-30 9-758-4 9-758-28

440V, 50 Hz -8 9-591-11 9-585-11 9-585-11 9-941-3 9-758-7 9-758-4

550V, 50 Hz -9 9-591-12 9-585-12 9-585-12 9-941-41 9-758-27 9-758-13

120 Vdc -97 9-1346-3 9-1347-10 9-1347-10 9-1347-12 ——

240 Vdc -98 9-1346-4 9-1347-11 9-1347-11 9-1347-13 ——

Lining kit with rivets 26-166 6-166-2 6-166-5 6-166-5 6-166-4

Shoe with lining 48-306 348-1787 348-1200-3 348-1200-3 324-2146-3 Inner 3

24-2146-4 Outer 3

Solenoid without coil AC 88-1553-8 88-2930-4 88-1342-11 88-1342-11 17-17199

DC 88-521-6 88-521-5 88-521-5 88-521-5 —

RP publication number 19320 AC 17377 AC 15475 AC 15475 AC 17379

13864 DC 17378 DC 15477 DC 15477 DC —

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Contactors, Starters and Brakes

DPM-Contactor

DPM 1000 Vdc Contactor

Product Description

The Cutler-Hammer DPM

1000 Vdc Definite Purpose

Contactor has been designed

to meet severe environmental

and vibration conditions

found in your worst

applications. The contactor

is of unit construction,

assembled on a molded

insulated base, providing

maximum performance in

minimum space.

Product History Time Line for DPM-Contactor

Replacement Capabilities

DPM-Contactor Renewal Parts

Technology Upgrades

This product currently listed in Volume 5—Motor Control and

Protection, CA08100006E, Tab 4.

DPM-Contactor

Device 1970 1980 1990 2000 Present

Description

Catalog

Number

Contact kit 2131A94G10

Arc box 2131A94G03

Shunt 3534C86G01

Coils

28 Vdc 2114A92G04

36 Vdc 2114A92G05

55 Vdc 2114A92G06

74 Vdc 2114A92G09

110/115 Vdc 2114A92G14

125 Vdc 2114A92G15

275 Vdc 2114A92G16

600 Vdc 2114A92G20

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AVD-Contactor

2000 Vdc Contactor

Product Description

The AVD-Contactor is a

single-pole normally open,

load break, bi-directional

definite purpose DC

contactor. The device is rated

at 1400A continuous and is

capable of switching up to

2000 Vdc loads.

Operating Coil

Characteristics

Coil

Voltage

Current Draw at

Nominal Voltage

(± 5% at 20°C)

Catalog

Number

28 1.87 9-3004-2

37 1.58 9-3004-3

74 0.79 9-3004-1

100 0.62 9-3004-5

230 0.25 9-3004-4

Product History

The Cutler-Hammer AVD (Advanced DC Contactor) was released for sale in 1995. The device has

not gone through any significant redesigns since its introduction.

Product History Time Line for AVD-Contactor

Replacement Capabilities

Replacement Coils

Auxiliary Contacts

Replacement Contacts and Arc Chute

Technology Upgrades

This product currently listed in Volume 5—Motor Control and

Protection, CA08100006E, Tab 4.

AVD-Contactor

Device 1993 1995 2000 Present

Coil Voltage (Vdc)

Catalog

Number

28 9-3004-2

37 9-3004-3

74 9-3004-1

100 9-3004-5

230 9-3004-4

Contact

Configuration

Terminal

Configuration

Catalog

Number

1NO/1NC Fast-on 10-3519-5

2NO Fast-on 10-3519-6

2NC Fast-on 10-3519-7

1NO/1NC Screw type 10-6817

2NO Screw type 10-6817-2

2NC Screw type 10-6817-3

Description

Quantity

Required per

Contactor

Catalog

Number

Stationary contact 1 23-7253

Movable contact 2 23-7255

Arc chute 1 62-1038

V12-T13-64 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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D-Contactor

750 Vdc Contactor

Product Description

The D-Contactor is a single-

pole normally open, load

break, bi-directional definite

purpose DC contactor. Two

devices are available rated at

1800 and 3000A at 750 Vdc.

Operating Coil

Characteristics

Coil

Voltage

Current Draw at

Nominal Voltage

(± 7.5% at 20°C)

Catalog

Number

12 3.96 9-1688-15

24 2.00 9-1688-7

32 1.44 9-1688-9

48 1.00 9-1688-12

74 .97 9-2064-3

100 .45 9-1688-8

115 .37 9-1688-2

230 .20 9-1688-1

Product History

The Cutler-Hammer

D-Contactor was released for

sale in early 1970s. The

original device included a

permanent magnet blowout

coil and square main

contacts. The permanent

magnet blowout coil device

was uni-directional or the

current could only flow

through the device in one

direction. As such, it

was

essential that the polarity as

marked

on the power

terminals be maintained. The

permanent magnet blowout

device is no longer offered.

The device was redesigned in

the early 1980s to include

round main contacts and an

intermittent duty blowout

coil in lieu of the permanent

magnet blowout. The

blowout coil device is

bi-directional or current can

flow through the device in

either direction. Although

contact life is maximized if

the +terminal is at the top of

the device, it is not essential

that polarity be maintained.

The present blowout coil

device is a form, fit, function

replacement for the original

permanent magnet blowout

device. In addition, the

present contact kits with the

round contacts can be used

on the original devices that

employed the square main

contacts. Subsequent minor

product enhancements

have been made with the

new parts being a direct

replacement for the parts

that they replaced.

Product History Time Line for D-Contactor

Replacement Capabilities

Replacement Coils Auxiliary Contacts

Replacement Contacts, Blowout Coil and Arc Chute

Technology Upgrades

This product currently listed in Volume 5—Motor Control and

Protection, CA08100006E, Tab 4.

Permanant Magnet Blowout Device

Blowout Coil Device

Device 1970 1980 1990 2000 Present

Coil Voltage

(Vdc)

Catalog

Number

12 9-1688-15

24 9-1688-7

32 9-1688-9

48 9-1688-12

74 9-2064-3

100 9-1688-8

115 9-1688-2

230 9-1688-1

Contact

Configuration

Terminal

Configuration

Catalog

Number

1NO/1NC Fast-on 10-3519-5

2NO Fast-on 10-3519-6

2NC Fast-on 10-3519-7

1NO/1NC Screw type 10-6817

2NO Screw type 10-6817-2

2NC Screw type 10-6817-3

Device Rating

Amperes

Main Contact

Configuration Contacts

Catalog

Number

1800 Two-main Main contacts 6-497

1800 Two-main Arcing contacts 23-5449

3000 Four-main Main contacts 6-496

3000 Four-main Arcing contacts 23-5448

1800 and 3000 Two- and four-main Blowout coil 9-2592

1800 and 3000 Two- and four-main Arc chute 62-822

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-65

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Motor Control

Contactors, Starters and Brakes

Reversing/Assignment

Contactors

1000 Vdc Contactor

Product Description

The Reversing/Assignment

Contactor is a double-pole,

double-throw, non-load break

definite purpose DC

contactor. A three-position

center-off and a two-position

magnetically-latched

configuration is available.

The device is rated for

1100A, 1000 Vdc. The

Reversing Contactor includes

cross-over busbars for DC

motor reversing applications;

the Assignment Contactor

omits the cross-over busbars

for motor assignment

applications.

Operating Coil

Characteristics

Coil

Voltage

Current Draw at

Nominal Voltage

(± 7.5% at 20°C)

Catalog

Number

24 1.60 9-1903-9

28 1.30 9-1903-1

36 1.06 9-1903-3

74 0.49 9-1903-7

110 0.33 9-1903-6

125 0.33 9-1903-4

250 0.17 9-1903-8

Product History

The Cutler-Hammer

Reversing/Assignment

Contactor was released for

sale in the early 1970s. The

original device incorporated a

leaf spring contact assembly

and square contacts. The

device was redesigned in the

early 1980s to incorporate a

coil spring contact assembly

with round contacts. The

present device is a form, fit,

function replacement for the

original device. In addition,

the original leaf spring contact

assembly devices can be

upgraded to the new coil

spring contact assembly with

the one-time purchase of a

contact upgrade kit. The

standard contact kit can then

be used for subsequent

contact replacements.

Product History Time Line for Reversing/Assignment Contactors

Replacement Capabilities

Replacement Coils Auxiliary Contacts

Replacement Contacts

Technology Upgrades

This product currently listed in Volume 5—Motor Control and

Protection, CA08100006E, Tab 4.

Note

1The 6-602-3 contact kit will upgrade the three-position, reversing/assignment device from the

original design that incorporated a leaf spring contact structure to the present design that

incorporates a coil spring contact structure. The 6-602 contact kit can then be used after the

device has been upgraded for the subsequent contact replacement.

Leaf Spring Contact Assembly Device

Coil Spring Contact Assembly Device

Device 1970 1980 1990 2000 Present

Coil Voltage

(Vdc)

Catalog

Number

24 9-1903-9

28 9-1903-1

36 9-1903-3

74 9-1903-7

110 9-1903-6

125 9-1903-4

250 9-1903-8

Contact

Configuration

Terminal

Configuration

Catalog

Number

1NO/1NC Fast-on 10-3519-5

2NO Fast-on 10-3519-6

2NC Fast-on 10-3519-7

1NO/1NC Screw type 10-6817

2NO Screw type 10-6817-2

2NC Screw type 10-6817-3

Device Configuration

Catalog

Number

Reversing/assignment Three-position 6-602

Reversing/assignment upgrade kit 1Three-position 6-602-3

Magnetic latched reversing/assignment Two-position 6-602-5

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P- and S-Contactors

Power Contactor

Product Description

The P- and S-Contactors are

single-pole normally open,

load break DC contactors.

Although the devices have

two arc shields, they are

functionally single-pole

devices. The contactors

typically carried a 1000 Vdc,

1000A rating and were

applied in locomotive, rapid

transit and high horsepower

DC drive applications.

Product History

The Cutler-Hammer

P-Contactor and S-Contactor

were released for sale in the

1960s. These were single-

pole DC contactors that used

two arc chutes.

They typically carried a

1000 Vdc, 1200A rating and

were discontinued in the mid

1980s. A few renewal parts

are still available.

Product History Time Line for P- and S-Contactors

Replacement Capabilities

A few renewal parts are still available.

Auxiliary Contacts

Replacement Contacts, Blowout Coil and Arc Chute

Technology Upgrades

This product can potentially be replaced with the DPM-Contactor

or D-Contactor depending on the application. Please contact our

Technical Resource Center for replacement device selection.

Further Information

For further replacement parts information, contact Standard

Open Control Aftermarket at 1-800-535-8992.

Pricing Information

Price and Availability Digest (PAD)

Vista/VISTALINE Discount Symbols 1CD-5C, 1CD-1C, 15CD3

and 1CD-1

Contact

Configuration

Terminal

Configuration

Catalog

Number

1NO/1NC Fast-on 10-3519-5

2NO Fast-on 10-3519-6

2NC Fast-on 10-3519-7

1NO/1NC Screw type 10-6817

2NO Screw type 10-6817-2

2NC Screw type 10-6817-3

Description

Quantity

Required per

Contactor

Catalog

Number

Contact kit 1 6-332

Arc chute 2 62-469

Blowout coil 2 62-532

P- & S-Contactors

Device 1960 1970 1980 2000 Present

Publication

Number Description

PT03304001E Genuine Cutler-Hammer Replacement Contact Kits and Coils Wall Chart

B8F01SE Vacuum Starters and Contactors

CA08100006E Volume 5—Motor Control and Protection

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-67

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Motor Control

Solid-State Low Voltage Reduced Voltage Motor Starters

Contents

Description Page

Low Voltage Reduced

Voltage Motor Starters

Product Description,

Product History,

Product History

Time Line . . . . .

V12-T13-67

Replacement

Capabilities,

Technology

Upgrades . . . . .

V12-T13-68

Low Voltage Adjustable

Frequency AC Drives

Product Description,

Product History

Time Line . . . . .

V12-T13-69

Replacement

Capabilities,

Technology

Upgrades . . . . .

V12-T13-71

Reduced Voltage Motor

Starters

IT. Reduced Voltage

Solid-State Motor Starter

Product Description

Reduced voltage solid-state

motor starters serve to

provide reduced voltage

starting, protection and

control for standard three-

phase induction motors.

They are commonly found in

applications like conveyors,

compressors, extruders,

pumps and blowers, etc.

Reduced voltage starting is

beneficial because current

and torque are reduced

during the motor starting

process. This reduces the

electrical and mechanical

shock experienced during

motor starting, prolonging

motor and equipment life.

Reduced voltage starters

also provide for maximum

efficiency of the motor duty

cycle by electronically

sensing the motor load and

reducing the voltage applied

to the motor when it is

running at less than full

load torque.

Solid-state motor starters

also provide short circuit and

various types of electronic

protective functions.

Common features include

phase loss, undervoltage,

current balance, phase

rotation, current limit,

overtemperature, etc.

Reduced voltage solid-state

controllers are similar to

reduced voltage motor

starters, except they include

no overload or short-circuit

protection. Motor controllers

are applied in series with

conventional electromechanical

starters to provide the

benefits of reduced voltage

starting at lower cost.

Electromechanical starter

contact life is also improved

by the reduced voltage motor

controller.

Product History

Eaton’s present line of Cutler-

Hammer reduced voltage

starters is the culmination of

38 years of product

development. In 1958,

Vectrol Engineering began

manufacturing SCR Gate

Driver circuitry and

progressed into their own

soft starter product line,

known as the Vectrol Motor

Starter (VMS). In 1980,

Vectrol was purchased by

Westinghouse. The VMS

was quickly phased out of

production and the Vectrol

ES (Energy Saver) solid-state

reduced voltage starter

was introduced. The Vectrol

ES combined features of

automatic power factor

adjustment and reduced

voltage, maximizing the

efficiency of the motor duty

cycle. The Vectrol ES starter

was actively manufactured

until 1988 when the Easy-

Start Motor Starter was

introduced.

Eaton entered the market in

1975 with the A415, A445

and A485 product lines. By

1983, Eaton had released the

A515/A545 Model A solid-

state reduced voltage starter

and followed up in late 1984

with the improved Model B

A515. This starter used a

solid-state controller, an

overload relay and a six SCR

full-wave power section. In

1988, Westinghouse

introduced its Easy-Start and

Easy-Start Jr. product lines

that also used a solid-state

control circuit and a six SCR

full-wave

power section. In

1995, the newly formed

Solid-

State Motor Control Division

(SSMC) of the new Eaton

released the Easy-Start EA

Reduced Voltage Starter,

combining the voltage control

of SCRs with the durability of

the Advantage motor starter

into a uniquely small package.

The EA, EJ and the ES

product lines have been

replaced by the IT. line of

solid-state reduced voltage

starters. Introduced in

October of 1999, the IT.

Starter is compact, easy to

install, easy to program and is

the most advanced solid-

state reduced voltage starter

available anywhere.

Product History Time Line

Cutler-Hammer A415/A445/A485

Westinghouse Vectrol VMS

Westinghouse Vectrol Energy Saver

Westinghouse Vectrol Startrol

Westinghouse Vectrol Startrol Power Miser

Cutler-Hammer A515/A545 Model A

Westinghouse Power Miser 2

Cutler-Hammer A515/A545 Model B

Westinghouse Easy-Start

Westinghouse Easy-Start 120

Cutler-Hammer Easy-Start ES

Westinghouse Power Miser 2, Model 3

Cutler-Hammer C514

Cutler-Hammer Easy-Start EC

Westinghouse Easy-Start Jr.

Westinghouse Easy-Start 100

Cutler-Hammer Easy-Start EJ

Cutler-Hammer Easy-Start EA

Cutler-Hammer IT. Starter

Product 1975 1980 1985 1990 1995 2000 Present

V12-T13-68 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Solid-State Low Voltage Reduced Voltage Motor Starters

Replacement Capabilities

In most cases, recommended

replacement product is the

Cutler-Hammer IT. Soft Start

Starter. Eaton’s Electrical

Services & Systems (EESS)

has trained technicians

nation

wide. See

Ta b 2 2

in this

catalog for further

information

about EESS capabilities.

Technology Upgrades

The

IT.

line provides an easy-to-

program,

easy-to-install line of

reduced voltage Soft Starters

that is the most advanced

available anywhere in the

world. With a

range of 12–

850A and 13 models

in four

frame sizes, the IT. Soft

Starter provides advanced

functionality with

unsurpassed configuration

flexibility for open, enclosed

or motor control center

applications.

Support Chart for Non-Current Vintage Products

Advanced Technology Services, 8200 N. University, Peoria, IL 61615, now provides support for these products.

Their toll-free number is 1-877-645-3606.

Definitions

PCB Repair

Printed circuit boards may be

returned to Advanced

Technology Services for

repair. All PCBs are upgraded

to the most

current revision at

the time of the repair.

Upgrade Kits

Kits are available to upgrade

the basic

performance of

certain vintage products.

Contact Advanced

Technology Services for

more information.

Service Depot Repairs

Entire assemblies may be

returned to

Advanced

Technology Services

for

repair, upgrade or

refurbishment.

Field Service

Eaton’s Electrical Services &

Systems (EESS) has trained

technicians nation

wide. See

Ta b 2 2

in this catalog for further

information about EESS

capabilities.

Technical Support

The trained technicians at

Advanced Technology

Services are available to

provide assistance over

the telephone.

Spare Parts

Advanced Technology

Services main

tains a complete

inventory of spare parts.

Note

1Original printed circuit boards (PCBs) are

not available as spares. Please select the

appropriate upgrade board for

replacement.

Model

(See below for topic definitions)

PCB Repair Upgrade Kits Factory Repair Field Service Technical Support Spare Parts

Cutler-Hammer Solid-State Reduced Voltage Starters

A415/A445/A485 ■ ■■■ ■

A515/A545 Model A ■ ■■■ ■

A515/A545 Model B ■ ■■■ ■

C514 ■ ■■■ ■

Westinghouse Solid-State Reduced Voltage Starters

Vectrol VMS ■■

Vectrol Energy Saver ■■■ ■ 1

Easy-Start/Easy-Start 120 ■ ■■■ ■

Easy-Start Jr./Easy-Start 100 ■ ■■■ ■

Startrol

Startrol Power Miser

Power Miser 2 ■ ■■■ ■

Power Miser 2, Model 3 ■ ■■■ ■

Easy-Start Advantage ■■■■■ ■

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Adjustable Frequency AC Drives—Solid-State Low Voltage

Adjustable Frequency

AC Drives

Product Description

Cutler-Hammer Adjustable

Frequency Controllers (AFCs)

serve to provide adjustable

speed and control for

standard AC induction

motors. AFCs rectify the

incoming AC line voltage to

supply a fixed potential DC

bus. An inverter section is

employed to invert the DC

bus voltage to an adjustable

frequency output voltage.

The solid-state logic section

controls the inverter and

ultimately the magnitude and

frequency of the output

voltage to the motor. Input to

the solid-state logic can be

manual (from an operator

type keypad) or automatic

(from design features

programmed into the

drive logic).

The advent of

microprocessor-

based logic and the

advancements of solid-state

power technology have

dramatically reduced the

costs of AFCs and enhanced

their product features. This

has permitted a more

economical solution for

adjustable speed motor

applications because AFCs

permit the use of standard

squirrel cage induction

motors instead of DC motors,

which are more expensive

and harder to maintain. AFCs

are ideal for variable torque

applications like centrifugal

pumps and fans, and

constant torque applications

like conveyers and extruders.

Typical Adjustable

Frequency Controller

Block Diagram

Product History Time Line

To Motor

Pole A Pole B

Pole C

AB C

Gate Driver

Converter

Microprocessor Logic

460 Volt, 60 Hertz

Operator Panel Status and Fault Indication Panel

Dynamatic AF-3000

Dynamatic VLT-5

Dynamatic AF-2000

Dynamatic AF-300 (Responder)

Dynamatic AF-6000

Westinghouse Accutrol 100

Dynamatic AF-7000

Dynamatic IS-7000

Dynamatic AF-8000

Westinghouse Accutrol 300

Westinghouse Accutrol 150

Westinghouse Accutrol 200

Westinghouse Accuow

Dynamatic AF-1000

Dynamatic AF-5000

Westinghouse Accutrol 110

Westinghouse Accuow Jr.

Dynamatic AF-1500

Westinghouse Accuow 110

Dynamatic AF-1600

Westinghouse Accutrol 400

Westinghouse Accutrol 700

Cutler-Hammer AF97

Dynamatic AF-5000+

Dynamatic IS-5000+

Cutler-Hammer AF93

Cutler-Hammer AF95

Cutler-Hammer AF91

Cutler-Hammer SV9000

Cutler-Hammer HV9000

Cutler-Hammer CP9000

Cutler-Hammer BP9000

Eaton CH MVX 9000

Eaton CH SVX 9000

Eaton CH HVX 9000

Product 1965 1970 1975 1980 1985 1990 1995 2000 2005 Present

V12-T13-70 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Adjustable Frequency AC Drives—Solid-State Low Voltage

General Information

Notes

1Also available with a single-phase output.

2Standard 220V output only.

3Analog controls on pre-1988 models.

4Gate Turn-off Thyristor (GTO) output devices on pre-1986 models. Transistor versions have a T as the third character in the style number.

Model hp Range Input Voltage Output Devices Output Algorithm Control Type

VLT-5 1–5 240, 415 SCR VVI Analog

AF-1000 1–5 1230, 480 Transistors PWM Analog

AF-1500 1–30 240, 480 Transistors PWM Digital

AF-1600 1–20 240, 480 IGBT Vector PWM Digital

AF-2000 5–10 230 SCR VVI Analog

AF-300 N/A N/A SCR CSI Analog

AF-3000 230–250 230, (460 opt) SCR PWM Analog

AF-5000 5 –100 380–480 Transistor PWM Analog

AF-5000+ 5–600 380–480 Transistor PWM Digital

AF-6000 15–300 480 SCR VVI Analog

AF-7000 20–600 480, 575 Transistor VVI Analog

AF-8000 3 and 5 480 SCR PWM Analog

Accutrol 100 1–5 230 Transistor PWM Analog

Accutrol 110 1–75 230, 460 Transistor PWM Digital 3

Accutrol 150 3–50 460 Transistor 4PWM Analog

Accutrol 200 3–250 460 Transistor 4PWM Analog

Accutrol 300 15–600 460, 575 Gate turn-off thyristor VVI Analog

Accutrol 400 3–150 460 Transistor PWM Digital

Accutrol 700 100–600 480 IGBT Vector PWM Digital

AF93 2–20 240, 480 Insulated gate bipolar transistor Vector PWM Digital

AF95 15–200 480 Insulated gate bipolar transistor PWM Digital

AF97 100–600 480 Insulated gate bipolar transistor Vector PWM Digital

AF91 Fractional to 10 240, 460 Insulated gate bipolar transistor PWM Digital

MVX9000 Fractional to 10 120, 240, 480 Insulated gate bipolar transistor PWM Digital

9000 Series Fractional to 1100 208–575 Insulated gate bipolar transistor PWM Digital

SVX9000 Fractional to 2000 208–575 Insulated gate bipolar transistor PWM Digital

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-71

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Motor Control

Adjustable Frequency AC Drives—Solid-State Low Voltage

Replacement Capabilities

Replacement Capabilities

Model

Recommended

Replacement

Dynamatic Adjustable Frequency Drives

VLT-5 MVX9000

AF-1000 MVX9000

AF-1500

1

MVX9000

AF-1600 MVX9000

AF-2000 MVX9000

AF-300 (Responder) SV/HV/CP9000

AF-3000 SV/HV/CP9000

AF-5000 SV/HV/CP9000

AF-5000+ / IS-5000+ SV/HV/CP9000

AF-6000 SV/HV/CP9000

AF-7000 / IS-7000 SV/HV/CP9000

AF-8000 AF91SV

Westinghouse Adjustable Frequency Drives

Accutrol 100 MVX9000

Accutrol 110/Accuflow Jr.

1

MVX9000

Accutrol 150 SVX/HVX/CPX9000

Accutrol 200/Accuflow SVX/HVX/CPX9000

Accutrol 300 SVX/HVX/CPX9000

Accutrol 400 SVX/HVX/CPX9000

Accutrol 700 SVX/HVX/CPX9000

Cutler-Hammer Drives

AF91 MVX9000

AV91 MVX9000

AF93 SVX/HVX/CPX9000

AF95 SVX/HVX/CPX9000

AF97 SVX/HVX/CPX9000

SV9000 SVX9000

HV9000 HVX9000

CP9000 CPX9000

Eaton’s Electrical Services &

Systems (EESS) has trained

technicians nationwide. See

Tab 22 in this catalog for

further information about

EESS capabilities.

Technology Upgrades

The SVX9000 improves upon

the SV9000 with modular

construction and greater

program capability. Clean

power, 18-pulse

configurations are available to

meet IEEE-519 requirements

for electro-magnetic

compliance. The HVX9000

provides a simpler parameter

set geared toward the HVAC

industry, and the HVX

Intellipass provides automatic

bypass with 24 Vdc control.

Additionally, the MVX9000

gives customers a compact,

low-cost alternative to the

full-featured drives of 10 hp

or less. The same general

controls are available, with the

exception of closed-loop

(encoder) control. The

MVX9000 boasts a PLC-like

control in the form of a step

sequence program for

repeated process

applications.

These units combine digital

microprocessor control, a

user-friendly keypad, IGBT

technology, and a Windows®-

based programmer to provide

an adjustable frequency drive

that can be customized to

almost any application.

Note

1The AF-1500, Accutrol 110 and Accuflow

Jr. are identical units.

V12-T13-72 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Adjustable Frequency AC Drives—Solid-State Low Voltage

Support Chart for Non-Current Vintage Products

Advanced Technology Services, 8200 N. University, Peoria, IL 61615, now provides support for these products.

Their toll-free number is 1-877-645-3606.

Definitions

PCB Repair

Printed circuit boards may be

returned to Advanced

Technology Services for

repair. All PCBs are upgraded

to the most

current revision at

the time of the repair.

Upgrade Kits

Kits are available to upgrade

the basic

performance of

certain vintage products.

Contact Advanced Technology

Services for more

information.

Service Depot Repairs

Entire assemblies may be

returned to

Advanced

Technology Services

for

repair, upgrade or

refurbishment.

Field Service

Eaton’s Electrical Services &

Systems (EESS) has trained

technicians nationwide. See

Ta b 2 2 in this catalog for

further information about

EESS capabilities.

Technical Support

The trained technicians at

Advanced Technology

Services are available to

provide assistance over

the telephone.

Spare Parts

Advanced Technology

Services main

tains a complete

inventory of spare parts.

Product Support Services

For all Product Support

Services for these “legacy”

products, contact Advanced

Technology Services at

1-877-645-3606. For technical

support with Eaton’s current

line of variable frequency

drives, contact the

Drives Technical Resource

Center at 1-800-322-4986.

Notes

1The AF-1500, Accutrol 110 and Accuflow

Jr. are identical units.

2No upgrades are available for Gate Turn-

off Thyristor (GTO) versions. Transistor

versions are identified by a leading “A1T”

or “A2T” in the model number.

3GTOs are not available as spare parts

for models below 100 hp.

Model

(See below for topic definitions)

PCB Repair Upgrade Kits Factory Repair Field Service Technical Support Spare Parts

Dynamatic Adjustable Frequency Drives

VLT-5

AF-1000

AF-1500 1■■■■■

AF-1600 ■■■■■

AF-2000

AF-300 (Responder)

AF-3000

AF-5000 ■■■■■

AF-5000+ / IS-5000+ ■■■■■

AF-6000

AF-7000 / IS-7000 ■■■■■

AF-8000

Westinghouse Adjustable Frequency Drives

Accutrol 100

Accutrol 110/Accuflow Jr. 1■■■■■

Accutrol 150 ■■ 2■■■ ■

Accutrol 200/Accuflow ■■ 2■■■ ■

Accutrol 300 ■■■■

■ 3

Accutrol 400 ■■■■■

Accutrol 700 ■■■■■ ■

Cutler-Hammer Drives

AF93

AF95 ■■■■■ ■

AF97 ■■■■■ ■

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-73

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Motor Control

Synchronous—Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors

Contents

Description Page

Brush Type Relay Slipsyn Class

14-100 Field Application Panel

Product

Description,

Technology

Upgrades . . . . .

V12-T13-75

Brush Type Mark

V

Solid-State

Slipsyn Class 14-100 Field

Application Panel

Product

Description . . . .

V12-T13-77

Replacement

Capabilities,

Technology

Upgrades . . . . .

V12-T13-78

Brush Type Mark

V

Solid-State

Slipsyn Class 14-100 Low

Voltage Motor Starters

Product

Description,

Technology

Upgrades . . . . .

V12-T13-79

Brushless Type Relay Slipsyn

Class 14-100 Field Application

Panel

Product

Description . . . .

V12-T13-80

Replacement

Capabilities,

Technology

Upgrades . . . . .

V12-T13-81

Brushless Type Mark

V

Solid-

State Slipsyn Class 14-100 Field

Application Panel

Product

Description,

Technology

Upgrades . . . . .

V12-T13-82

Relay and Solid-State Slipsyn

Control

Further

Information,

Pricing

Information . . . .

V12-T13-83

Synchronous—Relay or

Solid-State Mark V

Slipsyn for Brush and

Brushless Motors

Product Description

Synchronous Motors

Polyphase synchronous

motors are used primarily to

obtain high pullout torques,

constant operating speed, or

generation of leading reactive

kVA for power factor (PF)

correction. To bring a motor

to a constant speed, DC

power is applied to a special

winding in a synchronous

motor. This winding is called

a field coil winding and is

controlled by “field control.”

Power (DC) for a brush type

motor is usually supplied with

the starter and entails using

an exciter. Power (DC) for a

brushless type motor is

supplied by an exciter

mounted on the motor.

Synchronous Motor Control

Synchronous motor “field

application control” generally

includes a synchronous

device to apply DC power to

the motor field circuit at the

optimum speed. It may also

include protective features

such as locked rotor

protection, failure to

synchronize, incomplete

sequence, field failure,

pullout protection, etc.

depending on the type of field

application control selected.

Relay Type vs. Solid-State

Type—Mark V

Relay Type

The relay type used the ASR

synchronizing relay. Inherent

in using the relay type are the

problems that are associated

with using contacts or

mechanical closing devices

such as arcing, spring and

bearing deterioration and

wear, dirty atmospheres, etc.

Solid-State—Mark V

The Mark V is 100% solid-

state and features a “soft-

turn-on” circuit that applies

DC field voltage to the motor

field. It enables all required

functions for correct

synchronization to be

accomplished without the

use of moving contacts or

mechanical closing devices.

With the Mark V, the static

exciter power supply is

always supplied and is part of

the “system.”

Also available as a modification

with the Mark V is a VAR or

power factor, DC field current

regulator. The regulator

consists of a printed circuit

board, auxiliary devices

and potentiometers for

adjustment.

Product History

Originally a Westinghouse

Product

Synchronous Motor Control

Brush type synchronous field

control was originally

available in the 1940s. Motor

starters for brushless

synchronous motors have

been offered since the late

1960s. Synchronous motors

can be medium voltage

(2300–7200V) or low voltage

(600V and below). A

synchronous motor starter

includes the basic motor

control PLUS the

synchronous control and

protection functions.

Typically, the basic motor

control and the field

application control are

mounted in separate

compartments within

the starter. Ratings of

synchronous control are in

terms of the maximum DC

field amperes required by the

motor. Current ratings are 45,

90, 135, 160, 200 or 270A

DC, through 6000 hp at 5 kV.

Relay and Solid-State Type

Control

Relay type Slipsyn was

introduced in 1947 and uses

the ASR synchronizing relay.

Forms of solid-state type

Slipsyn were introduced in

the late 1950s and early

1960s, but were not

completely solid-state and

had some of the operation

problems that the relay type

control encountered. These

were called Mark I and Mark

II Static Slipsyn. In 1989, the

Mark V Solid-State Slipsyn

field control was introduced.

Medium Voltage (AMPGARD®

)

Starters

The AMI AMPGARD

synchronous starter (1957–

1970) used a 60-inch deep

enclosure with the

synchronous control in the

low voltage section in the

front bottom two thirds of the

starter enclosure. The basic

motor control was located in

the rear bottom two thirds of

the enclosure, barriered off

from the low voltage section.

The AMI AMPGARD for

synchronous motors used the

ASR relay type control.

The LF AMPGARD (1962–

1988) primarily used the ASR

field application relay control.

Mark I and Mark II Static

Slipsyn were also used during

their availability periods. The

LF AMPGARD for synchronous

motors included the basic

induction motor control (ISO®

switch, contactor and starter

control) in the bottom half of

the structure.

V12-T13-74 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Synchronous—Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors

The upper half contained the

step-down

static excitation

transformer with current

limiting fuses, the Silicon

Controlled Rectifier (SCR)

type static exciter and the

synchronizing control and

motor field protection panel.

The SJ AMPGARD (1982–

2000) family of synchronous

control is very similar

to the

LF AMPGARD. Until the

availability

of the Mark V solid-

state synchronous control,

the SJ used the ASR relay

type field control. With the

advent of the

Mark

V

, most of

the synchronous starters

are

supplied with this type of

control. In both ASR and

Mark V control schemes,

the

synchronous gear is usually

mounted

in the top half of

the starter.

The SL AMPGARD (2000–

present) is similar to the SJ

AMPGARD but uses the

Mark V solid-state

synchronous controller,

exclusively.

Low Voltage Synchronous

Starters

Low voltage synchronous

starters are similar in nature

to high voltage synchronous

starters except in two

regards. High voltage

starters, unlike low voltage

starters, must isolate the low

voltage from the high voltage.

The components for the field

control are the same.

The second difference lies in

the primary disconnect used

in the starters. Low voltage

starters can be supplied with

no short-circuit protection,

with a non-fusible disconnect,

a fusible disconnect switch or

with a molded-case circuit

breaker. Low voltage

synchronous starters were

manufactured in the late

1940s with the introduction

of the ASR relay, until

September of 1989. In 1991,

the product was reintroduced

using the Mark V solid-state

field control.

Product History Time Line

V12-T13-73 ASR Relay Slipsyn (Brush Type)

Mark I Static Slipsyn (Brush Type)

Mark II Static Slipsyn (Brush Type)

V12-T13-78 Mark V Slipsyn

V12-T13-80 Brushless Motor Control

Page Product 1945 1955 1965 1975 1985 1995 2000 Present

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-75

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Motor Control

Synchronous—Brush Type Relay Slipsyn Class 14-100 Panel

Relay Slipsyn Automatic

Field Application Panel

Product Description

Relay Field Panel

■

Shaded area denotes

obsolete or discontinued

products and services.

Automatic Field Application

Control

The field application panel

provides Slipsyn automatic

field application identical

to that in complete

synchronous motor

starters. It is designed for

use in conjunction with a

primary line closing device

such as a circuit breaker or

a linestarter. One interlock

on the primary device is

used to actuate the field

application control. When

the motor accelerates to

proper speed for pull-in, the

field is automatically applied.

The controller is available

for floor mounting. Floor-

mounted cabinets are

NEMA 1 with hinged front

door and removable

rear plates.

Ty p i c a l S c h e m a t i c

Note

1Not supplied with 14-100 panel or static exciter.

Typical 14-100 Panel with Constant Static Exciter

(Optional) for use with Primary Motor Starter

V12-T13-76 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Synchronous—Brush Type Relay Slipsyn Class 14-100 Panel

■

Shaded area denotes

obsolete or discontinued

products and services.

Information Required from

Customer for Upgrade

Evaluation

1. Original assembly

nameplate data including

general order “GO”

number as well as any

drawing numbers.

2. Complete motor data

including horsepower,

phase, voltage/Hz, RPM,

FLA, LRA, full-load DC

amperes, power factor,

excitation voltage,

induced field amperes

at 95% speed and at 0%

speed, recommended

discharge resistor ohms

and maximum time at

zero speed (locked rotor).

3. Excitation control detail

such as

“constant-

potential” or “adjustable-

potential.” Adjustable-

potential usually requires

a field rheostat (motor

field-resistor).

4. Detail on the motor’s

function such as the

application data and

other service conditions

such as duty-cycle, etc.

The cabinets contain the

following equipment:

1– Polarized slip frequency

field application relay

type ASR (FR) with half-

wave rectifier (REC).

1– Time relay with contacts

available for unloader

circuit (2TR).

1– Pullout relay and

transformer (PO).

1– Field contactor, two-pole

(FC).

1–

Damper winding

protective relay (SC).

1– Starting and field

discharge resistor

when size permits;

otherwise, provided for

separate mounting)

(1RES).

1– DC field ammeter, panel

type, semi-flush

mounted (DC AMM).

1– DC field ammeter shunt

(SH).

1– DC field failure

protection (FLA).

2– Auxiliary relays (2TRX),

(2MX).

1– Incomplete sequence

relay (IS).

Static Excitation Power

Supply Panel

Constant Potential Type

Power conversion AC to DC

units are designed for

individual synchronous

motor field excitation.

These units are convection

cooled, solid-state and are

completely assembled and

wired as a self-contained

package with a relay Slipsyn

automatic field application

control. The connections

necessary to the external

circuits are line leads, motor

leads, field connections and

control interconnection.

The static system consists

of a convection-cooled

silicon rectifier three-phase

full-wave bridge assembly,

a set of current limiting

fuses in the secondary side

of the transformer and a set

of surge protecting devices.

The transformer has

secondary taps that are

adjustable with four course

taps that provide

approximately 12%

adjustment per tap, and

three fine taps that

provide 4% adjustment

per tap.

Adjustable Potential Type

An adjustable potential

exciter is similar to the

constant potential exciter

except that it uses SCRs

and the voltage adjustment

is made with a potentiometer

mounted on the door.

Technology Upgrades

For Brush-Type, Relay-Panel

Slipsyn (Class 14-100)

Upgrades

New synchronous field

controllers using the latest

solid-state technology are

usually available. Upgrades

for primary starter and

contactor components may

also be available.

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Motor Control

Synchronous—Brush Type Mark V Solid-State Slipsyn Class 14-100 Panel

Slipsyn Automatic Field

Application Panel with

Static Exciter

Product Description

Mark V Field Controller

Automatic Field Application

Control

The Slipsyn panel provides

automatic field application

identical to that in complete

synchronous motor starters.

It is designed for use in

conjunction with a primary line

closing device, such as a

circuit breaker or a linestarter.

When the motor accelerates

to proper speed for pull-in, the

field is automatically applied.

The solid-state Mark V

Slipsyn controller will provide

the following protective

functions:

A. Locked rotor protection.

B. Incomplete sequence.

C. Failure to synchronize.

D. Fuse failure (Mark V).

E. Pullout protection.

F. DC current failure

protection.

Also the application of the DC

power to the motor field

windings is accomplished

without mechanically moving

parts, and the device features

a “soft-turn-on” circuit when

applying DC voltage to the

motor field.

Depending on the size of the

solid-state application panel,

the controller is available in

a NEMA 1 floor-mounted

enclosure or an AMPGARD

type cell construction.

In both designs, a hinged

front door with externally

ventilated heat sinks will

be provided.

The cabinets will contain

the following equipment:

1 – Step-down exciter

transformer—

three-phase (TX).

3 – Primary fuses (3 PRI).

3 – Secondary fuses (3 SEC).

1 – “SCR” power supply

panel.

1 – Synchronous control

board (CB).

1 – DC

ammeter—panel type

(DC AMM).

3 – “MOV” for surge

protection (MOV).

1 – Starting and field

discharge resistor (when

size permits; otherwise

provided for separate

mounting).

1 – Field failure relay (FLA).

1 – Incomplete SEQ Timer

(FLT).

1 – Start timer (SYTR).

1 – Potentiometer (P2).

Ty p i c a l S c h e m a t i c

Note

1Not supplied with Mark V.

IN

PSC

P2

1L21 1L22 1L23

_ _ AMPS

1x1

1x3

1x2

1x4

2x1

2x3

2x2

2x4

3x1

3x3

3x2

3x4

IH1 IH2 2HI 2H2 3H1 3H2

TX

1L11 1L12 1L13

1L1 1L2 1L3

_ _ AMPS

3 PRI

FUSE

3 SEC

FUSE

MOV

MOV

MOV

1L31 1L32 1L33

P

N

QA2

CA2

KA2

CB2

KB2

CC2

KC2

CA1

KA1

CB1

KB1

QA1

QB2QB1

QC2QC1

CC1

KC1

TO CB

TO CB

TO CB

TO CB

TO CB TO CB

TO CB

TO CB

VR

FLA

DC

AMM

SH

(–)

(+)

KQ4

CQ4

F2

F1

FIELD

MOTOR

T1

T2

T3

R1 Q4

D1

R3

STARTING/DISCHARGE

RESISTOR

1RES

RES

12

MB

OL

+RECT

–

AC

AC

D

M

C

A

MA

MA

M

MA

LN

FLA

11A

*

START

*

STOP 233

3MX

F

CB

M

M2 M3

FLA

11 14

FLT

TDO

MX

KK1

ST1 ST2 SQ1 SQ1

RLY1 RLY3

K2

SYTR

TDO

115

PW

HW

TO PRIMARY CONTROL CIRCUIT – 120 Vac

ON DELAY

.1 - 30 SEC

FLT

SY

TR

(SET 2 SEC LONGER THAN

ACCELERATION TIME)

SET @ .5 SEC

TO

QA2

TO

QB2

TO

QC2

TO

QA1

TO

QB1

TO

QC1

TO

Q4

KA2

CA2

KB2

CB2

KC2

CC2

KA1

CA1

KB1

CB1

KC1

CC1

CQ4

KQ4

(WB)

AV2

AV1

VPF

TO

D1

VR

115

IN–

IN+

ST1

RLY 1 RLY 3

ST2

SO1

SO2

TO 120 V CONTROL CIRCUIT

ON DELAY

.1 - 30 SEC

= REMOTE DEVICE

= TERM. BLOCK(S)

= CUST. TERM. BLK.

*

CW

TO ac SUPPL Y

햲

햲

햲

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Motor Control

Synchronous—Brush Type Mark V Solid-State Slipsyn Class 14-100 Panel

Replacement Capabilities—

Typical Solid-State

Components

Power Module, 200A, Three Required

Heat Sink

MOV

Snubber for Thyristor Stack

Main Synchronizing Control/

Protection Board

Note: Typical solid-state

components used in Mark V

Slipsyn—Refer to RPD 8855S for

renewal parts for synchronous

control.

Field Panel with Static Exciter

20 kW Maximum—Approximate Dimensions in Inches

Technology Upgrades

For Brush Type Mark V Solid-

State Slipsyn (Class 14-100)

Upgrades

New synchronous field

controllers using the latest

solid-state technology are

available. Replacements and

upgrades for primary starter

and contactor components

are also available.

Information Required from

Customer for Upgrade

Evaluation

1. Original assembly

nameplate data including

general order “GO”

number as well as any

drawing numbers.

2. Complete motor data

including horsepower,

phase, voltage/Hz, RPM,

FLA, LRA, full-load DC

amperes, power factor,

excitation voltage,

induced field amperes

at 95% speed and at 0%

speed, recommended

discharge resistor ohms

and maximum time at

zero speed (locked rotor).

3. Excitation control detail

such as

“constant-

potential” or “adjustable-

potential.” Adjustable-

potential usually requires

a field rheostat (motor

field-resistor).

4. Detail on the motor’s

function such as the

application data and

other service conditions

such as duty-cycle, etc.

Open Cell Floor Mounted — NEMA 1

Height Width Depth Height Width Depth

45 36 30 90 36 30

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Motor Control

Synchronous—Brush Type Mark V Solid-State Slipsyn Class 14-200 LV Motor Starters

Synchronous—Brush

Type Mark V Solid-State

Slipsyn Class 14-200 LV

Motor Starter

600V, NEMA Size 8,

Synchronous Starter

Product Description

Slipsyn magnetic starters

provide reliable, automatic

starting of synchronous

motors. Automatic

synchronization is provided by

the Mark V Solid-State Field

Panel, which ensures

application of the field at

proper motor speed, and at a

favorable angular position of

stator and rotor poles. As a

result, line disturbance

resulting from synchronization

is reduced and effective motor

pull-in torque is increased.

Application of DC power to

motor field windings is

accomplished without

mechanically moving parts,

and the device features a

“soft-turn on” circuit when

applying DC voltage to the

motor field.

The solid-state Mark V Slipsyn

controller will provide the

following protective

functions:

A. Locked rotor protection.

B. Incomplete sequence.

C. Failure to synchronize.

D. Fuse failure (Mark V).

E. Pullout protection.

F. DC current failure

protection.

The cabinet will contain the

following:

1 – Primary starter full voltage

or reduced voltage.

1 – Ammeter shunt (when

required).

1 – Auxiliary relay for main

line contactor (when

required) (MX).

1 – Starting and field

discharge resistor (IRES).

1 – Current transformer for

AC ammeter through

NEMA Size 4; Sizes 5 and

larger use three current

transformers for overload

relays and AC ammeter.

1 – Set control circuit terminal

blocks.

3 – Type AN manual reset

thermal overload relay and

three heater elements

(OL).

1 – Step-down exciter

transformer—three-phase

(TX).

3 – Primary fuses (3 PRI).

3 – Secondary fuses (3 SEC).

1 – SCR power supply panel.

1 – Synchronous control

board (CB).

3 – MOV for surge protection

(MOV).

1 – Starting and field

discharge resistor (when

size permits; otherwise

provided for separate

mounting).

1 – AC ammeter, panel type

(AM).

1 – DC ammeter, panel type

(DC AMM).

1 – Exciter field

potentiometer (P2).

1 – Field failure relay (FLA).

1 – Incomplete SEQ Timer

(FLT).

1 – Start timer (SYTR).

Typical Schematic Full Voltage Starter, Class 14-200,

Non-Combination Type

Technology Upgrades

For Brush-Type Mark V Solid-

State Slipsyn (Class 14-200) Low

Voltage Motor Starter Upgrades

New synchronous field

controllers using the latest

solid-state technology are

usually available.

Replacements and upgrades

for primary starter and

contactor components are

also usually available.

Information Required from

Customer for Upgrade

Evaluation

1. Original assembly

nameplate data including

General Order “GO”

number as well as any

drawing numbers.

2. Complete motor data

including horsepower,

phase, voltage/Hz, RPM,

FLA, LRA, full-load DC

amperes, power factor,

excitation voltage,

induced field amperes

at 95% speed and at 0%

speed, recommended

discharge resistor ohms

and maximum time at

zero speed (locked rotor).

3. Excitation control detail

such as

“constant-

potential” or “adjustable-

potential.” Adjustable-

potential usually requires

a field rheostat (motor

field-resistor).

4. Detail on the motor’s

function such as the

application data and

other service conditions

such as duty-cycle, etc.

Note

1Remote device.

TO

QA2

TO

QB2

TO

QC2

TO

QA1

TO

QB1

TO

QC1

TO

Q4

KA2

CA2

KB2

CB2

KC2

CC2

KA1

CA1

KB1

CB1

KC1

CC1

CQ4

KQ4

(WB)

VPF

AV1

AV2

PSC

CB

SYNCHRONIZING AND CONTROL CIRCUIT

VR

115

IN-

IN+

ST1

ST2

SQ1

SQ2

TO

D1 TO 120V CONTROL CIRCUIT

RLY 1 RLY 3

P2

CW

11A

햲

STOP 2

START

3

MX F

M

M2 M3

FLA

11 14

OL

FLT

TDO

WX K

ST1

RLY1K1

ST2

SQ1

RLY3

SQ2

K2

SYTR

TDO

CB

115

3

ON DELAY

.1-30 SEC

(SET 2 SEC LONGER THAN

ACCELERATION TIME)

ON DELAY

.1-30 SEC SET @ .5 SEC

3SEC

FUSE

1L21 1L22 1L23

AMPS

1X1 1X3 1X21X4 2X12X3 2X2 2X4 3X1 3X3 3X2 3X4

TX

3PRI

FUSE

1L1 1L2 1L3

1L11 1L12 1L13

AMPS

TO AC SUPPLY

1H1 1H2 2H1 2H2 3H1 3H2

1L31

TO CB

1L32 1L33

P

N

QA1

KA1

CA1

TO CB

QA2

KA2

CA2

TO CB

QB1

KB1

CB1

TO CB

QB1

KB2

CB2

TO CB

QC1

KC1

CC1

TO CB

QC1

KC2

CC2

FLA

DC

AMM

(-)

(+)

SH

RES

1RES

TO CB

Q4

D1

TO CB

VR

R1 R3

STARTING/DISCHARGE

RESISTOR

F1 F2

MOTOR

T3

FIELD

T1

T2

1L1

1L2

1L3

TO

3 PRI

FUSE

M

C

B

A

L3

L2

L1

AC

SUPPLY

PRI FUSE

3 AMP

CPT

X1 X2

M

M

VA

H1 H2

OL

OL

OL

12

FLA

LN

MX

M

SY

TR

FLT

햲

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Synchronous — Brushless Type Relay Slipsyn Class 14-100 Panel

Relay Slipsyn Automatic

Field Application Panel

Brushless Field Panel

Product Description

This field application panel

provides DC power to the

exciter field and is designed

for use in conjunction with

a primary line closing device

such as a contactor motor

starter or a circuit breaker

motor starter. A normally

open electrical interlock on

the primary device is used to

actuate the field application

control. This panel utilizes

electromechanical devices to

apply DC power to the motor

exciter field circuit.

Note: The power rectifiers for the

motor field circuit and automatic

synchronizer are mounted on the

synchronous motor rotor.

Brushless Synchronous Control

The controller can be

supplied with or without

enclosure. Panel mounted

or open cell are suitable for

mounting within other

larger enclosures.

The cabinet or open panel

or open cell contains the

following equipment:

1 – Solar transformer (1 CPT).

1 – Power factor relay (PO).

1 – Auto-transformer (AT)

Powerstat.

1 – Damper winding

protection relay (DP).

1 – Field contactor (FC).

1 – Volt trap (VT).

1 – Rectifier (REC).

1 – Sequence relay (TR).

1 – Damper winding

protection hold-in relay

(DPX)—if required.

2 – Fuses (SEC FU),

(2 SEC FU).

1 – DC ammeter—panel type

(DC AMM).

Typical Starter Schematic

Notes

1Starter devices not supplied with field panel.

Devices shown without a a constitute 14-100 panel.

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Motor Control

Synchronous—Brushless Type Relay Slipsyn Class 14-100 Panel

Replacement Capabilities—Typical Components

Rectifier

Damper Winding Protection Relay

Volt Trap

Pullout/Power Factor Relay

Powerstat

Note: Typical components used in

Relay Slipsyn Brushless Control—

Refer to RPD 8855S for renewal

parts for synchronous control.

Technology Upgrades

For Brushless-Type Relay-Panel

Slipsyn (Class 14-100) Upgrades

New synchronous field

controllers using the latest

solid-state technology are

available. Replacements and

upgrades for primary starter

and contactor components

are also available.

Information Required from

Customer for Upgrade

Evaluation

1. Original assembly

nameplate data including

general order “GO”

number as well as any

drawing numbers.

2. Complete motor data

including horsepower,

phase, voltage/Hz, RPM,

FLA, LRA, full-load DC

amperes, power factor,

excitation voltage,

induced field amperes

at 95% speed and at 0%

speed, and maximum

time at zero speed

(locked rotor).

3. Excitation control detail

such as

“constant-

potential” or “adjustable-

potential.” Adjustable-

potential usually requires

a field rheostat (motor

field-resistor).

4. Detail on the motor’s

function such as the

application data and

other service conditions

such as duty-cycle, etc.

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Motor Control

Synchronous—Brushless Type Mark V Solid-State Slipsyn Class 14-100 Panel

Slipsyn Automatic Field

Application Panel with

Static Exciter

Product Description

Automatic Field

Application Control

The field application panel

provides Slipsyn automatic

field application identical

to that in complete

synchronous motor starters.

It is designed for use in

conjunction with a primary

line closing device such as

a circuit breaker or a

linestarter. Automatic

synchronization is provided

by the Mark V solid-state

field panel, which ensures

application of the field at

proper motor speed and

at a favorable angular

position of stator and rotor

poles. As a result, line

disturbance resulting from

synchronization is reduced

and effective motor pull-in

torque is increased.

Application of DC power

to motor field windings is

accomplished without

mechanically moving parts,

and the device features a

“soft-turn-on” circuit when

applying DC field voltage to

the motor field.

This unit also comes

standard with a VAR or

power factor, DC field

current regulator. The VAR

regulator controls the AC

reactive current flow out of

the motor during varying load

conditions by varying the

motor field excitation. The PF

regulator controls the motor

power factor under varying

load conditions by varying the

motor field excitation. The

DC field current regulator

compensates for the motor

field resistance as the motor

field heats up by increasing

the motor field voltage.

Note: Power factor regulation—

cannot provide regulation below

50% of rated voltage and/or 25%

of rated current. Regulation

cannot be accomplished on light

loads, i.e., less than 20% load.

Mark V Brushless Field Controller

The solid-state Mark V Slipsyn

controller will provide the

following protective

functions:

A. Locked rotor protection.

B. Incomplete sequence.

C. Failure to synchronize.

D. Fuse failure (Mark V).

E. Pullout protection.

F. DC current failure

protection.

This control is available in a

NEMA 1 floor-mounted

enclosure or an AMPGARD

type cell construction. In both

designs, a hinged front door

with externally ventilated heat

sinks will be provided.

The cabinets will contain the

following equipment:

1 – Step-down exciter

transformer—three-phase

(TX).

3 – Primary fuses (3 PRI).

3 – Secondary fuses (3 SEC).

1 – SCR power supply panel.

1 – Synchronous control

board (CB).

3 – MOV for surge protection

(MOV).

1 – AC ammeter, panel type

(AM).

1 – DC ammeter, panel type

(DC AMM).

4 – Potentiometer (P2, P3,

P4, P5).

1 – Field failure relay (FLA).

1 – Incomplete SEQ Timer

(FLT).

1 – Start timer (SYTR).

1 – MP-3000 without RTD

module.

1 – DP-4000.

1 – VAR/PF/DC field current

board (CB1).

1 – Auto/manual selector

switch (SSI).

1 – Timer (AUTO).

1 – Pullout relay (PO).

Approximate Dimensions in Inches

Technology Upgrades

For Brushless-Type Mark V

Solid-State Slipsyn

(Class 14-100) Upgrades

New synchronous field

controllers using the latest

solid-state technology are

available. Replacements and

upgrades for primary starter

and contactor components

are also available.

Information Required from

Customer for Upgrade

Evaluation

1. Original assembly

nameplate data including

general order “GO”

number as well as any

drawing numbers.

2. Complete motor data

including horsepower,

phase, voltage/Hz, RPM,

FLA, LRA, full-load DC

amperes, power factor,

excitation voltage,

induced field amperes

at 95% speed and at 0%

speed, and maximum

time at zero speed

(locked rotor).

3. Excitation control detail

such as

“constant-

potential” or “adjustable-

potential.” Adjustable-

potential usually requires

a field rheostat (motor

field-resistor).

4. Detail on the motor’s

function such as the

application data and

other service conditions

such as duty-cycle, etc.

Open Cell Floor Mounted—NEMA 1

Height Width Depth Height Width Depth

45 36 30 90 36 30

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Motor Control

Synchronous—Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors

Identifying Renewal Parts

Renewal parts data for the

entire history of synchronous

control is contained in RPD

8855S, which provides the

proper identification of

standard parts that may be

required under normal

operation:

1. Identify the design of

synchronous control

(Relay, Mark I, Mark II

or Mark V Slipsyn) from

the synchronous panel

nameplate.

2. Now that you have

identified the type of the

synchronous control,

determine from the

photographs in RPD

8855S which parts are

required and identify

them by style number.

3. Because many starters

are supplied to meet

specific customer

requirements, other

parts not shown in

RPD 8855S might

occasionally be needed.

Price and availability of

parts not listed may be

obtained by providing a

complete description of

the part, along with the

complete data on the

starter nameplate, which

is found in the low

voltage area. Be sure to

include the following:

ratings, shop order and

diagram reference.

Further Information

Pricing Information

Price and Availability Digest (PAD)

Publication

Number Description

RP04304009E Common Replacement Parts for Mark V Synchronous Field Controller

RPD 8855S Renewal Parts Data for Synchronous Control

TD.48A.01.T.E Descriptive Bulletin for AMPGARD Starters

IL 17097 Instruction Leaflet for Relay Slipsyn

IB 48008 Instruction Leaflet for Solid-State Slipsyn

IB 48009 Instruction Leaflet for Mark V VAR/PF/DC Field Current Regulator

V12-T13-84 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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Motor Control

Medium Voltage Starters

Contents

Description Page

AMI AMPGARD

Product Description,

Technology

Upgrades . . . . .

V12-T13-88

LF Air AMPGARD

Product Description,

Replacement Capabilities,

Technology

Upgrades . . . . .

V12-T13-89

SL and SJ Vacuum

AMPGARD

Product Description,

Replacement

Capabilities. . . .

V12-T13-91

Technology

Upgrades . . . . .

V12-T13-92

Further Information,

Pricing

Information. . . .

V12-T13-96

AMPGARD

Originally a Westinghouse

Product

AMPGARD Motor Control Assembly

(AMI Vintage), 5000V 200A, 2500V 200A,

2500/5000V 400A (LF-Air Vintage)

Product Description

A medium voltage starter is an

assembly

used to control and

protect an alternating current

(AC) electric motor rated at

2300, 4160 or 7200V. The

controlling function is provided

by a magnetically held

contactor. The overload

protection is provided by an

overload relay of some type,

and the short-circuit protection

is provided by a non-load break

fused disconnect switch. 400A

starters are typically mounted

two-high in a 90-inch high

enclosure. 800A starters are

mounted one-high.

Product History

The AMPGARD starter line

originated in the early 1940s

and has undergone two major

design changes and one

major evolution.

Prior to the introduction of

the AMI, the AMPGARD was

simply a fused motor starter

in a cabinet with no

disconnect switch. It was

built in the early 1940s

through the 1950s. There

was no standard design.

The AMI AMPGARD (1950s

through 1960s) was a

standardized design. The AMI

was one starter per structure

designed to cover all ratings

and incor

porated a disconnect

switch (ISO-Switch)

in the

upper compartment and

either an air or oil contactor in

the bottom compartment.

In the mid 1960s, a full line of

starters was introduced,

tailored to the horsepower

requirement of the motor and

using the LF air contactor.

The starter incorporated the

ISO-Switch and power fuses

into the same cell as the air

contactor. Starters were one-,

two- or three-high per

structure, depending on the

rating required. The ratings of

the LF AMPGARD were 200,

400 and 700A.

Cutler-Hammer manufactured

MV motor

control from 1966–

1976. It was Bulletin 9950

Series, stacked two-high,

with no

specific trade name

(such as AMPGARD).

The manufacturing facility

moved from Buffalo, NY, to

Asheville, NC, in 1978.

In the 1980s with the advent

of vacuum technology, the LF

air contactor design

was

discontinued. The SJ vacuum

contactor

was matched with a

fused isolation switch. Now

two current ratings are

offered — 400 amperes, one-

or two- high, and 800

amperes, one-high. Starters

are sized per the motor

horsepower and full load

amperes.

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-85

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Motor Control

Medium Voltage Starters

Product History Time Line

Catalog Number Selection

Old Catalog Numbering System—Contactors Only

Old Catalog Numbering System—Contactors Only

Old Catalog Numbering System—Starters (with Isolating Switch, Power Fuses, Contactor, etc.)

Page Product 1945 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 Present

AMPGARD OIL

AMPGARD AH

V12-T13-88 AMI AMPGARD

V12-T13-89, LF Air

V12-T13-90 – 25L2 200A

– 50L2 200A

– 25/50L4 400A

– 25/50L7 700A

V12-T13-91 SJ Vacuum

– SJA 400A (roll-out)

– SJA 800A (roll-out)

– SJS 400A (slide-out)

V12-T13-91 SL Vacuum

– SLW 400A (roll-out)

– SLF 400A (slide-out)

V12-T13-93 SLB (bolted)

SLS (stab)

Classic

AMPGARD

Next

Generation

AMPGARD

LF 25 H 4 3 0

Normally closed polesNormally open poles2 = 200A

4 = 400A

7 = 700A

8 = 800A

H = Air break

V = Vacuum

J = Vacuum

LF = Air break

SJ = Vacuum

25 = 2500V

33 = 3300V

50 = 5000V

72 = 7200V

Normally closed poles

W = Bottle

M = Metric bottle

(obsolete)

SJ A 5 0 V W 4 3 0

Normally opened poles

4 = 400A

8 = 800A

V = Vacuum break

25 = 2500V

33 = 3300V

50 = 5000V

72 = 7200V

SJ = Vacuum A = Roll-out

O = OEM design

S = Slide-out

2 = Non-load break,

fused switch

1 = Non-load break,

non-fused switch

L = Air break

V = Vacuum

J = Vacuum

2 = 200A

4 = 400A

7 = 700A

11 – 2 0 2 – 25 L 2

25 = 2500V

33 = 3300V

50 = 5000V

72 = 7200V

0 = Non-reversing

1 = Reversing

10 = Manual

11 = Magnetic

13 = Wound rotor

14 = Synchronous

17 = Air conditioning

2 = Full voltage

3 = Solid-state

4 = Resistor

5 = Reactor

6 = RV autotransformer

7 = RV part winding

8 = RV wye-delta

9 = FV multispeed

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Motor Control

Medium Voltage Starters

Old Catalog Numbering System—Starters (with Isolating Switch, Power Fuses, Contactors, etc.)

Old Catalog Numbering System—Contactors Only

Voltage Class

E= 2400V, 60 Hz

G= 4160V, 60 Hz

K= 6900V, 60 Hz

L= 3300V, 60 Hz

Contactor

Ampere Rating

2 = 200A

4 = 400A

7 = 700A

8 = 800A

H = Air break (obsolete)

V = Vacuum break roll-out

S = Vacuum break

slide-out

S 202 S 4 G

Type of Starter

202 = FV non-reversing

212 = FV reversing

502 = Reactor

602 = Autotransformer

702 = Part winding

802 = Wye-delta

902 = Multispeed

Enclosure

S= NEMA 1

A= NEMA 1A

J= NEMA 12

R= NEMA 3

H= Air break

S= Vacuum, slide-out (standard)

V= Vacuum, roll-out (standard)

E= Vacuum, slide-out (OEM)

D= Vacuum, slide-out (with fingers)

T= Vacuum, slide-out (with long harness)

R= 50L2 vacuum retrofit

1 = 120V coil, 50/60 Hz

2 = 240V coil, 50/60 Hz

T1 = CPT, standard VA

T2 = CPT, 2 kVA

2 = 200A, air-break or 50L2 retrofit

4 = 400A, air-break

4 = 400A, Vacuum

7 = 700A, Air-break

8 = 800A, Vacuum

L= With line-fingers

or terminals

N= Without line-fingers

or terminals

F= With main fuse

provisions

N= Without main fuse

provisions

3 = Three-pole

2 = Two-pole

Models “A” & “B” Model “C”

E= 2300/2400 Vac 60 Hz A= 2400 Vac 60 Hz

Y= 3000 Vac 60 Hz B= 3000 Vac 60 Hz

F= 3300/3600 Vac 60 Hz C= 3300 Vac 60 Hz

G= 4000/4160 Vac 60Hz D= 3600 Vac 60 Hz

H= 4600/4800 Vac 60 Hz E= 4160 Vac 60 Hz

R=

6000/63000 Vac

60 Hz F= 4800 Vac 60 Hz

K= 6600/6900 Vac 60 Hz G= 5500 Vac 60 Hz

T= 2000 Vac 50 Hz H= 6000 Vac 60 Hz

J= 2300 Vac 50 Hz J= 6300 Vac 60 Hz

L= 3300 Vac 50 Hz K= 6600 Vac 60 Hz

V= 3600 Vac 50 Hz L=

6900/7200 Vac

60 Hz

N= 4000 Vac 50 Hz M= 2400 Vac 50 Hz

P= 4600 Vac 50 Hz N= 3000 Vac 50 Hz

S= 6000 Vac 50 Hz P= 3300 Vac 50 Hz

M= 6600 Vac 50 Hz Q= 3600 Vac 50 Hz

X= Unknown voltage R= 4160 Vac 50 Hz

S= 4800 Vac 50 Hz

T= 5500 Vac 50 Hz

U= 6000 Vac 50 Hz

V= 6300 Vac 50 Hz

W= 6600 Vac 50 Hz

X=

6900/7200 Vac

50 Hz

Z= Unknown voltage

MAN = Main

FWD = Forward

RVS = Reverse

RNR = Reactor

RNA = Autotransformer

BAR = Shorting contactor

SLW = Slow two-winding motor

FST = Fast two-winding motor

SLS = Slow single-winding motor

FAS = Fast single-winding motor

PWA = Part-winding motor, 1st contactor

PWB = Part-winding motor, 2nd contactor

PFC = Power factor capacitor contactor

XXX = Undefined application

V MAN 3 F L 4 A 1 – T1

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-87

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Medium Voltage Starters

New Catalog Numbering System—SL Contactors Only

New Catalog Numbering System—SL Starters Only

0 = None NC poles2 = 2NO poles

3 = 3NO poles

SL = SL contactor Volts

50 = 5000

72 = 7200

NEMA Size

2 = 200A

4 = 400A

Contactor Type/Rating

G= 200A, roll-out

W= 400A, roll-out

K= 200A, slide-out

F= 400A, slide-out

L= 200A, narrow-design with fingers

N= 400A, narrow-design with fingers

P= 200A, narrow-design without fingers

X= 400A, narrow-design without fingers

B= 200A, open/standalone

C= 400A, open/standalone

SL 50 W 4 3 0

Enclosure Type

A= No enclosure (NEMA 1 doors)

B= Type 1 general purpose

C= Type 1 with gasketed doors

D= Type 2 drip shield

E= Type 12 dust-tight

F= Type 3R outdoor non-walk-in

G= Type 3R outdoor non-walk-in, 72-inch high

H= Type 3R outdoor walk-in

J= Type 1 half-high (NEMA 1 only)

K= Type 1 half-high with gasketed door

L= No enclosure (NEMA 3/12 doors)

Disconnect Switch

S= Isolation switch

A= Mechanical future with cover plate

F= Electrical future with cover plate

G= Electrical future with isolation plate

P= No isolation switch, cover plate only

Synchronous Type

0 = Non-synchronous

1 = Brush-type solid-state panel (Mark V)

3 = Brush-type relay panel (no longer available)

4 = Brushless-type relay panel

5 = Brushless-type solid-state

Motor Type

1 = Induction, single-speed

2 = Induction, two-speed, two-winding

3 = Induction, two-speed, single-winding

4 = Synchronous

6 = Wound rotor

7 = Non-motor feeder (transformer, caps, etc.)

Starter Type

2 = FVNR

3 = FVR

4 = RVSS

5 = RV reactor-type

6 = RVAT

7 = RV reversing, reactor-type

8 = RVAT reversing

9 = RVSS reversing

X = FV with auxiliary special use three-pole contactor

(without mechanical interlock, with load panel)

Contactor Type/Rating

F= 400A vacuum, slide-out

W= Vacuum, roll-out

N= 400A vacuum, narrow-design with stabs

X= 400A vacuum, narrow-design without stabs

K= 200A vacuum, slide-out

G= 200A vacuum, roll-out

L= 200A vacuum, narrow-design with stabs

P= 200A vacuum, narrow-design without stabs

Voltage

A= 2400 Vac 60 Hz

B= 3000 Vac 60 Hz

C= 3300 Vac 60 Hz

D= 3600 Vac 60 Hz

E= 4160 Vac 60 Hz

F= 4800 Vac 60 Hz

G= 5500 Vac 60 Hz

H= 6000 Vac 60 Hz

J= 6300 Vac 60 Hz

K= 6600 Vac 60 Hz

L= 6900/7200 Vac 60 Hz

M= 2400 Vac 50 Hz

N= 3000 Vac 50 Hz

P= 3300 Vac 50 Hz

Q= 3600 Vac 50 Hz

R= 4160 Vac 50 Hz

S= 4800 Vac 50 Hz

T= 5500 Vac 50 Hz

U= 6000 Vac 50 Hz

V= 6300 Vac 50 Hz

W= 6600 Vac 50 Hz

X= 6900/7200 Vac 50 Hz

Z= Unknown voltage

W 2 1 0 S B A

V12-T13-88 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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AMI AMPGARD Starters (Medium Voltage)

AMI AMPGARD

Originally a Westinghouse

Product

AMI AMPGARD Starter

Product Description

The AMI design AMPGARD

starter introduced in 1957 was

a complete line of starters for

magnetic control of squirrel

cage, wound rotor and

synchronous motors. The AMI

was the first front-accessible

starter and was available with

air break (Type H) or oil

immersed (Type K) contactors.

The standard AMI for full

voltage starting was 30 inches

deep, 38 inches wide and 90

inches high. All components

were accessible from the front

through three doors that

opened into separate

compartments. The top

compartment enclosed the

isolating switch and current

limiting power fuses. The

middle compartment enclosed

the AC low voltage control

panel and behind it the CTs.

The bottom compartment

housed the contactor.

Note: The pre-AMI design was a

rear-access assembly with two

compartments—current limiting

fuses on the top and the

contactor below.

Ratings (Maximum)

400A 1500 hp at 2500V;

2500 hp at 5000V.

Chronology

The AMI design AMPGARD

was manufactured from 1957

until 1970 at the General

Control Division in Buffalo, NY,

and Westinghouse

Manufacturing and Repair

(M&R) facilities around the

country. The air contactor was

available through 1966. The oil

contactor was available

through 1970.

Replacement Capabilities

The AMI vintage is obsolete

but upgrading to the latest

vacuum technology with a

cell-retrofill solution is

available. See Technology

Upgrades for further

information.

Add-On Structure

New add-on vacuum

structures as an extension to

the AMI type structure may

be connected directly to the

main bus without a transition

section using special bus

links. Contact your local Eaton

Field Sales office.

Technology Upgrades

Standard AMI 36-Inch Wide

Vacuum Starter Cell-Retrofill

This kit includes a standard

full-voltage non-reversing

vacuum starter in a welded

cell assembly with horizontal

top barriers and deep flanged

doors. Optional components

include a new electronic

motor protection relay

MP-3000 and electronic

meter DP-4000. It will retrofit

the AMI designs that are

at least 36 inches wide and

30 inches deep. The cell is

45 inches high.

Standard AMI 36-Inch Wide

Vacuum Starter Cell-

Retrofill Style Number

Narrow AMI 30-Inch Wide

Vacuum Starter Cell-Retrofill

This kit includes a standard full-

voltage non-reversing vacuum

starter in a welded cell

assembly with horizontal top

barriers and deep flanged

doors. Optional components

include a new electronic

motor protection relay

MP-3000 and electronic

meter DP-4000. It will retrofit

the AMI designs that are at

least 30 inches wide and

30 inches deep. The cell is

58 inches high.

Narrow AMI 30-Inch Wide

Vacuum Starter Cell-

Retrofill Style Number

AMI Starter Cell-Retrofill

Note

1Upper filler cover may require field modification.

Description

Style

Number

SJ Contactor 2147A95G41

SL Contactor 2147A95G61

Description

Style

Number

SJ Contactor 2147A95G42

SL Contactor 2147A95G62

36

Standard

30

Narrow

G42

G62

G41

G61

Replacement Vacuum Starter Cell with all

New Controls

New Filter

Strips 1

Existing Starter Structure

to be Stripped before Cell Retrofit

Westinghouse Type “H,” “AH”

or other Structure

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-89

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LF Air AMPGARD Starters (Medium Voltage)

LF Air AMPGARD

Originally a Westinghouse

Product

The LF Air-Break Design

AMPGARD Starter

Product Description

The LF air-break design

AMPGARD starter was

introduced in 1962. The

LF design introduced the

component-to-component

circuitry concept. This design

greatly reduced the current-

carrying connections and

allowed for significant space

savings.

The 25L2 and 50L2 floor-

mounted NEMA 1 structures

were 26 inches wide x 30

inches deep x 90 inches high.

The 25L2 came in 1, 2 or 3

starters per structure. The

50L2 came in 1 or 2 starters

per structure.

The 25L4 and 50L4 floor-

mounted NEMA 1 starters

were 36 inches wide x 30

inches deep x 90 inches high.

These 400A starters could

have been mounted two-high

per structure.

The 25L7 and 50L7 floor-

mounted NEMA 1 starters

were 40 inches wide x 30

inches deep x 90 inches high.

These 700A starters were

mounted one per vertical

structure.

Ratings (Maximum)

200, 400 and 700A 2500 hp at

2500V; 4500 hp at 5000V.

Chronology

The LF air-break design

starter was introduced in

1962, first with the 2500V,

200A starter, then with the

5000V design and the 400

and 700A ratings. The

starters were built in Buffalo,

NY, until the operation was

transferred to Asheville, NC,

in 1978, where it was

discontinued in the late 1980s.

Replacement Capabilities

Renewal and Replacement Parts

for LF Design Starters

Refer to RPD 8855A for

identifying the parts needed.

Among the parts available

are:

●Current and potential

transformers

●Control transformers

●Fuses

●O/L relays and heaters

●Isolation switches

●Some air-break

contactor parts

Technology Upgrades

Add-On Vacuum Starter

Structures

New add-on vacuum

structures as an extension to

the LF type starter assembly

may be connected directly to

the main bus without a

transition section.

50L4 (400A) Vacuum

Replacement Contactor

For replacing an existing

400A LF air contactor with

the directly interchangeable

400A vacuum contactor.

50L4 Vacuum Replacement (Front)

50L4 Vacuum Replacement (Rear)

400A Air-to-Vacuum

Contactor Replacement

Note: Style numbers listed above

identify a basic contactor that

might not include other available

accessories that were specified

on a customer order. Contact

factory with original general order

number starter drawing number

and date of manufacture for

assistance.

400A Air-to-Vacuum Starter

Cell Kit

Complete full-voltage, non-

reversing, induction, vacuum

AMPGARD motor starter,

400A, 7200V maximum, for

mounting in existing 36-inch

wide enclosure. Includes

main contactor, isolation

switch, three power fuses,

MP-3000 motor protection

without RTD module, three-

phase current transformer,

vertical bus, high and low

voltage doors, and welded

cell assembly for mounting

in existing 36-inch wide

enclosure.

400A Air-to-Vacuum Starter

Cell Kit

Completely New Starter Cell

Description

Style

Number

Basic contactor 2300/120V,

750 VA transformer:

SJ contactor 2147A45G01

SL contactor 2147A50G01

Basic contactor 2300/120V,

2 kVA transformer:

SJ contactor 2147A45G02

SL contactor 2147A50G02

Basic contactor 4160/120V,

600 VA transformer:

SJ contactor 2147A45G03

SL contactor 2147A50G03

Basic contactor 4160/120V,

2 kVA transformer:

SJ contactor 2147A45G04

SL contactor 2147A50G04

Description

Style

Number

Slide-out with SJ 2147A95G01

Roll-out with SJ 2147A95G02

Slide-out with SL 2147A95G03

Roll-out with SL 2147A95G04

V12-T13-90 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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LF Air AMPGARD Starters (Medium Voltage)

50L7 Vacuum Retrofit

700A Air-to-Vacuum

Conversion Kits

These kits will convert an

existing full-voltage non-

reversing 700A air break

starter to vacuum.

700A Air-to-Vacuum

Conversion Kit

25L2 Vacuum Replacement

Contactor

25L2 Vacuum Replacement—

Front View

25L2 Vacuum Replacement—

Rear View

This solution uses the latest

technology “SL” contactor

and is designed to replace

vintage 25L2, 2500V, 200A,

1962 air-break contactors.

Description

Style

Number

450–630A maximum 2147A95G31

720A maximum 2147A95G32

50L2 Air-to-Vacuum Retrofit Kit

This kit replaces the out-of-

production 5000V, 200A

air-break contactor with an

SJ vacuum contactor, for

starters built after 1974

with ISO-Switch shutter

mechanism mounted

in the cell. The customer

keeps the existing starter

cell and isolation switch and

modifies the cell to accept

the SJ contactor that is

mechanically interlocked

with the isolation switch.

The rating remains 200A.

50L2 Air-to-Vacuum

Retrofit Kit

Ampacity upgrade to 320A

design for pre-1974 50L2

retrofit kits available.

Metering and Protective

Relay Upgrades

IQ Floor-Mounted Enclosure

IQ Floor-Mounted Enclosure

This kit is for mounting IQ

family products. Includes

standard AMPGARD structure

construction to be used as a

lineup extension. Each 90-

inch high x 30-inch deep

section comes with two

doors, each with a works-in-a-

drawer drawout panel. Each

door has a maximum of three

standard IQ cutouts with

device panels. Supplied with

or without IQ and PB devices.

(Photo left shows two

auxiliary sections with

optional bus enclosure,

IQ and PB devices.)

IQ Floor-Mounted Upgrade

MP-3000 and DP-4000

upgrades used for upgrading

overload-relay technology from

“Type-A,” IQ 2000A, IQ

2000B or IQ 1000II to the

latest technology. Also

upgrades with a new,

slideout, LV control panel.

The kit includes:

●Typical starter schematic

●0.50-inch deep, flange LV

door with three cut-outs for

new devices

●Works-in-a-drawer slide-out

panel for LV control devices

Metering and Protective

Relay Upgrades

Works-in-a-Drawer Metering and Protective Relay LV Device Panel

Description

Style

Number

200A maximum 2147A95G30

Description

Style

Number

Auxiliary section with

cutouts only. 10-inch

wide x 30-inch deep x

90-inch high (does not

include bus enclosure,

IQ or PB devices)

2147A95G35

Description

Style

Number

DP-4000 and MP-3000

(without RTD)

2147A95G37

MP-3000

(without RTD) only

2147A95G39

DP-4000 only 2147A95G48

IQ 300 only 2147A95G49

Current Transformer Shorting

Terminal Blocks (when specified)

Routing of

Control

Wire in

Wire Channel

Interposing

Control Relay

DIN Rail Mounted

Wiring is Protected

Between Low Voltage

Panel and Hinged Low

Voltage Door

Blank Device Panel

Indicating Lights and

Pushbuttons Rear View

MP-3000 Rear View

Predrilled Holes for

Additional Control Devices

Rear of 1/4 Turn Fastener

Note: Low voltage door is

hinged to slide-out control

panel.

Low Voltage Panel Completely Extended

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-91

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SL and SJ Vacuum AMPGARD Starters (Medium Voltage)

Classic AMPGARD

SL and SJ Vacuum

AMPGARD

Originally a Westinghouse

Product

SJ Vacuum AMPGARD Assembly

Product Description

The SJ vacuum contactor was

designed and engineered

specifically for use in

AMPGARD starters. The

contactor is a low-chop design

that permits application

matching of the starter to the

motor for 2200–7200V and

ratings of 400 and 800A. The

400A contactor is available in

both slide-out and roll-out

configurations. The 800A

contactor is available in the

roll-out design only. The SJ

AMPGARD is a horsepower

specific starter design that

uses the component-to-

component circuitry concept.

The full-voltage 400A rating in a

NEMA 1 enclosure is 36 inches

wide x 30 inches deep x

90 inches high. These 400A

starters are mounted one- or

two-high per structure. The

800A rating in an enclosure is

40 inches wide x 30 inches

deep x 90 inches high in a

one-high construction for a

full-voltage starter.

Ratings (Maximum)

400 and 800A, 3000 hp at

2500V; 5500 hp at 5000V;

8000 hp at 7200V.

Chronology

The SJ vacuum design

AMPGARD starter

was

introduced in 1982 with the

400A rating. The 800A rating

followed in 1987. With the

introduction of the vacuum

contactor, the air-break starter

has been gradually phased out

and is rarely specified in an

assembly. The starters are built

in Asheville, NC.

AMPGARD assemblies were

made available with the new

SL Contactor in late 1999.

Except for the 400A

frame contactor, SJ and SL

AMPGARD assemblies are

virtually identical.

Replacement Capabilities

Renewal and Replacement Parts

for SJ Design Starters

Refer to RP.48J.01.T.E for

identifying the parts needed.

Common Replacement Parts for

SL Design Starters

Refer to RP02003002E

for identifying the parts

needed.

Add-On Vacuum Starter

Structures

New add-on vacuum

structures as an extension to

the SJ type structure may be

connected directly to the

main bus without a transition

section. Contact your local

Eaton Field Sales office.

Replacement Vacuum

Contactors

New replacement vacuum

break contactors are available

for all SJ model ratings.

400A SL Roll-Out Replacement (Front)

400A SL Roll-Out Replacement (Rear)

400A Vacuum Roll-out

Replacement Contactor

Note: Style numbers listed above

identify a basic contactor that

might not include other available

accessories that were specified

on a customer order. Contact

factory with original general order

number, starter drawing number,

and date of manufacture for

assistance.

400A SL Slide-Out Replacement (Front)

400A SL Slide-Out Replacement (Rear)

Description

Style

Number

Basic contactor 2300/120V,

750 VA transformer:

SJ contactor 2147A45G01

SL contactor 2147A50G01

Basic contactor 2300/120V,

2 kVA transformer:

SJ contactor 2147A45G02

SL contactor 2147A50G02

Basic contactor 4160/120V,

750 VA transformer:

SJ contactor 2147A45G03

SL contactor 2147A50G03

Basic contactor 4160/120V,

2 kVA transformer:

SJ contactor 2147A45G04

SL contactor 2147A50G04

V12-T13-92 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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SL and SJ Vacuum AMPGARD Starters (Medium Voltage)

Completely New Starter Cell

400A Vacuum Starter Cell Kit

The 400A vacuum starter cell

kit is used to fill a blank cell in

an SL or SJ AMPGARD

assembly or to completely

replace an existing 400A SL or

SJ starter.

It is a complete full-voltage,

non-

reversing, induction,

vacuum AMPGARD

motor

starter, 400A, 7200V

maximum, for mounting in

existing 36-inch wide

enclosure. It includes main

contactor, isolation switch

three power fuses, MP-3000

motor protection without

RTD module, three-phase

current transformer, vertical

bus, high and low

voltage

doors, and welded cell

assembly

for mounting in

existing 36-inch

wide customer enclosure.

400A Vacuum Starter

Retrofit Kit Technology Upgrades

MP-3000 and DP-4000

upgrades used for

upgrading

overload-relay technology

from “Type-A,” IQ 2000A,

IQ 2000B or IQ 1000II to

the latest technology. Also

upgrades with a new,

slideout, LV control panel.

The kit includes:

●Typical starter schematic

●0.50-inch deep, flange LV

door with three cut-outs for

new devices

●Works-in-a-drawer slide-out

panel for LV control devices

Metering and Protective

Relay Upgrades

Works-in-a-Drawer Metering and Protective Relay LV Device Panel

Description

Style

Number

Slide-out with SJ 2147A95G01

Roll-out with SJ 2147A95G02

Slide-out with SL 2147A95G03

Roll-out with SL 2147A95G04

Description

Style

Number

DP-4000 and MP-3000

(without RTD)

2147A95G37

MP-3000 (without RTD) only 2147A95G39

DP-4000 only 2147A95G48

IQ Data only 2147A95G49

Current Transformer Shorting

Terminal Blocks (when

specified)

Routing of Control

Wire in Wire Channel

Interposing Control Relay

DIN Rail Mounted

Wiring is Protected

Between Low Voltage

Panel and Hinged Low

Voltage Door

Blank Device Panel

Indicating Lights and

Pushbuttons Rear View

(when specified)

MP-3000 Rear View

(when specified)

Predrilled Holes for

Additional Control Devices

Rear of 1/4 Turn Fastener

Note: Low voltage door is

hinged to slide-out

control panel.

Low Voltage Panel

Completely Extended

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-93

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SLB and SLS Contactors AMPGARD (Medium Voltage)

Next Generation

AMPGARD

SLB and SLS Contactors

AMPGARD

Next Generation AMPGARD Lineup—

Front View

Product Description

Medium voltage control

reaches a higher level of

design with the next

generation of Cutler-Hammer

AMPGARD

starters from

Eaton. This product

incorporates 60 years of

experience with over 75,000

units installed worldwide. The

SLB and SLS contactor is

a low-chop design that

controls 200–8000 hp motors

with ratings of 400 and 800A

vacuum contactors. The

contactor is available in a stab

(SLS) or bolted (SLB) design

within the starter cell. The

two-high structure design can

accommodate two 400A or

one 800A contactor/starter

designs. The two-high

structure is 36 W x 92 H x 30

D inches (914.4 x 2336.8 x

762.0 mm), which includes a

12-inch high top-mounted

main bus compartment.

Ratings (Maximum)

400 and 800A 3000 hp at

2500V; 5500 hp at 5000V;

8000 hp at 7200V.

Chronology

The SLB and SLS vacuum

design AMPGARD starter

was introduced in 2005 with

both 400 and 800A ratings to

be incorporated into the next

generation of AMPGARD

assembly. The starters are

built in Asheville, NC. The

new SLS and SLB contactors

will not be interchangeable

with the existing SJ or SL

contactors.

Replacement Capabilities

For further information,

contact the Asheville plant

at 1-800-523-3775.

Stab-In AMPGARD 400A

Contactor—Rear View

Stab-In AMPGARD 800A

Contactor—Rear View

V12-T13-94 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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SL and SJ Vacuum AMPGARD Starters (Medium Voltage)

AMPGARD IT. Soft Start

Components

The Cutler-Hammer

AMPGARD IT. Soft Start

components are now

available for upgrading

existing full-voltage and

reduced-voltage starters. The

requirements to convert

starters into AMPGARD IT.

Soft Start will depend on

specific configurations of the

existing starter. Space will be

required for two 36-inch

wide, 45-inch high cells that

are ideally mounted in the

same vertical structure. The

upper compartment contains

the ‘M’ Contactor Cell and

the lower compartment

contains the SCR Truck Cell.

The new door provided with

the SCR Truck Cell includes

the MV801 control module

and is made to interlock with

the door on the upper

compartment.

If the targeted upgrade is for

a FVNR AMPGARD starter

presently located in the upper

compartment, then the

conversion is simplified by

using the existing FVNR

starter as the ‘M’ contactor

cell and converting the

bottom compartment into the

SCR truck cell. The ‘M’

contactor load terminals are

connected to the SCR truck

cell terminals using three

copper bus connectors.

Available SCR truck ratings

include 200A and 400A.

See Page V12-T13-95 for a

description of other existing

starter configurations. The

advanced diagnostics

included in the MV801

control module include:

●Phase loss

●Phase imbalance

●Jam

●Stall

●Over/undervoltage

●Motor overload

MV801 Control Module

AMPGARD IT. Soft Start

SCR Truck Cell

AMPGARD IT. Soft Start (Doors Open)

SCR Truck (Rear)

Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com V12-T13-95

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Synchronous

Typical AMPGARD Starter Configurations

Example 1

(Before Retrofit)

Note: Example 1—Upper

Compartment must be converted

to ‘M’ contactor cell. Lower

compartment must be converted

into SCR truck cell.

Example 2

(Before Retrofit)

Note: Example 2—Upper

compartment FVNR can be used

as the ‘M’ contactor cell. Lower

compartment must be converted

to SCR truck cell.

Example 1 and 2

(After Retrofit)

Example 3 (Before Retrofit) Example 3 (After Retrofit)

Note: Example 3—‘M’

contactor cell can be relocated to

upper compartment. Lower

compartment must be converted

into SCR truck cell.

Upper

Compartment

Lower

Compartment

New

SCR

Truck Cell

‘M’

Contactor

‘M’

Contactor

‘R’ Contactor

(RVAT) Upper

Compartment

‘S’ (RVAT)

or

‘R’ (RVPR)

Autotransformer

or

Reactor

New

SCR

Truck Cell

‘M’

Contactor

Available for

Other Use

V12-T13-96 Volume 12—Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E—November 2013 www.eaton.com

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2

3

4

5

6

7

8

9

10

11

12

13

14

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16

17

18

19

20

21

22

23

24

25

13

Motor Control

Synchronous

AMPGARD Solutions Overview

AMPGARD Selection Table

Notes

1Add-on structures contain vacuum starters only.

2Complete cell including frame, ISO-switch, vacuum or air contactor, and all components to complete a starter.

3Isolation switch only (LFR replaced LFM after 1974).

4Complete contactor, available in SJ or SL.

5New, genuine parts per original specs.

Vacuum replacements— OIL, AH, AMI (one-high starters) Complete Cell Retrofill

25L2 Vacuum Replacement Contactor

50L2 Vacuum Retrofit Kit

50V4 Vacuum Replacement Contactor

25/50L4 Vacuum Replacement Contactor

Synchronous Mark V Solid-State Control Retrofit

25/50L7 Vacuum Replacement Contactor and Some Cell Modification

6Check with factory.

Further Information

Pricing Information

Price and Availability Digest (PAD)

Installed

Equipment Vintage

AMPGARD Aftermarket Products Available

Reference

Material

Add-on

Structure 1Cell 2

Isolation

Switch 3Contactor 4Parts 5

Vacuum

Replace-

ments

Class 1

Recondi-

tioning

AMPGARD OIL 1945–1957 ■—

AMPGARD AH 1948–1957 ■—

AMPGARD AMI 1948–1957 ■—

AMPGARD 25L2 1962–1990 ■■ 6■■RPD8855A

AMPGARD 50L2 1963–1981 ■■ 6■■RPD8855A

AMPGARD 50V4 1972–1979 ■■■ ■■RP48J01TE

AMPGARD 25/50L4 1966–1989 ■■■ ■ 6■■RPD8855A

AMPGARD 25/50L7 1969–1989 ■■■ 6■■RPD8855A

AMPGARD V202 (SJ) 400A 1982–2000 ■ ■■■ ■■■RP48J01TE

AMPGARD S202 (SJ) 400A 1987–2000 ■ ■■■ ■■■RP48J01TE

AMPGARD W210 (SL) 400A 2000– ■ ■■■ ■■■RP02003002E

AMPGARD F210 (SL) 400A 2000– ■ ■■■ ■■■RP02003002E

AMPGARD V202 (SJ) 800A 1985– ■ ■■ ■■■RP48J01TE

Synchronous Control 1950– ■■ ■ RP04304009E

Publication

Number Description

RPD8855A Renewal Parts Data for AMPGARD LF Air-Break Vintage 200–700A

RPD8855S Renewal Parts Data for AMPGARD Slipsyn Synchronous Control

RP48J01TE Renewal Parts for AMPGARD SJ Vacuum-Break Vintage 400–800A

RP02003002E Common Renewal Parts for AMPGARD SL 400A Vacuum Contactors

TD48A01ATE Technical Data for AMPGARD MV Starters

PG48C01TE Product Guide “SL” Medium Voltage Vacuum Contactors

IB48008 Instructions for AMPGARD Mark V Solid-State, Brush-Type, Synchronous Motor Controllers

IB48009 Instructions for AMPGARD Synchronous Motor Field Regulator with VAR and PF Control